SAEP-31
SAEP-31
SAEP-31
Contents
1. Scope .......................................................................................................................... 4
2. Conflicts and Deviations ........................................................................................... 4
3. Applicable Documents .............................................................................................. 4
4. Purpose ....................................................................................................................... 4
5. Data Acquisition Process .......................................................................................... 5
6. Responsibilities.......................................................................................................... 6
7. Exemptions ............................................................................................................... 13
Revision History .................................................................................................................... 15
APPENDIX A: Glossary of Terms ......................................................................................... 16
APPENDIX C: Supplier Instructions for Preparing an SPDP ............................................. 19
APPENDIX D: EQUIPMENT PRICED SPARE PARTS LIST (PSPL) ..................................... 21
Summary of Changes
1. Scope
This procedure details the requirements for the acquisition of technical and catalog data for
equipment and spare parts commonly referred to as a Spare Parts Data Package (SPDP), for
all new equipment purchases originated by Contractors (LSTK/LSBP) during the execution of
Capital Projects handled by Saudi Aramco Construction Agency (SAPMT), equipment that come
as part of capital projects executed by proponent’s Capital Program Management (CPM) such
as C1 type projects and new or re-furbished equipment purchases originated by proponent or
SAPMT DC PO’s in accordance with GI 20.510.
Cataloging of spare parts that come as part of Capital Projects and specific to LSTK/LSPB
Purchase Order requirements shall be limited to support the company’s Energy/Hydrocarbon
Core-Business and industrial plants.
3. Applicable Documents
The requirements contained in the following documents apply to the extent specified in this
procedure:
Saudi Aramco Engineering Procedures
SAEP-334 Retrieval, Certification and Submittal of Saudi Aramco
Engineering & Vendor Drawings
SAEP-302 Waiver of a Mandatory Saudi Aramco Engineering Requirement
Saudi Aramco General Instructions and Forms
GI 2.710 Mechanical Completion and Performance Acceptance of facilities
GI 20.510 Budget Item, Expenditure Request & Job Order Numbering
System
SA-79XX Series NMR-Forms-Nonmaterial Requirements
4. Purpose
The purpose of this procedure is to outline the roles and responsibilities of all organizations
involved in the cataloging data acquisition process including Suppliers, Construction Agency,
Contractors, Proponents and M&SSD. As such, it is essential that each organization
understands its role in the overall process and executes its responsibilities in a manner that will
ensure availability of spare parts before the new equipment is put into service.
5.4. Spare parts information for main Equipment or Sub-Equipment that are mounted in a Skid
are required from its true OEM regardless of who is the original supplier that received the
PO and in accordance with SPARE PARTS CATALOGING AND STOCKING GUIDELINES
as illustrated in Figure 1.
5.5. Any deviation to meet SPDP requirements that affects the procurement process shall be
addressed in writing to PPD Director to accept or reject.
5.6. SPDP information will be used by the company for further catalog, purchase, store,
replenish, and issue spare parts.
6. Responsibilities
Equipment for Projects Executed by SAPMT through LSTK/LSPB Contractors
The cataloging of SPDPs that come as part of LSTK/LSPB contractor PO require the
cooperation of PO Suppliers, LSTK/LSPB contractor, SAPMT, Cataloging Contractor (CC),
Materials & Service Standardization Division (M&SSD) and Proponent.
6.1.1 SAPMT Responsibilities
SAPMT is responsible to coordinate with PO Suppliers and LSTK/LSPB contractor to
provide equipment and spare parts information to M&SSD in accordance with this
procedure. These responsibilities are summarized but not limited to the following:
eventually purchase all spare parts in timely manner for all the
equipment and associated sub-equipment in the PO.
c) Review and Perform duplication analysis to MIL submitted for all
new BIs. If materials exist, CC & M&SSD will extend them to the
relvant plant and notify SAPMT that the SPs were extended to
their plant and become procurable.
Note: This procedure is not mandating who should be responsible for creating and
linking equipment SAP and tag numbers. It only encourages the equipment linking
without imposing any control. Creating and linking equipment SAP and tag numbers
shall be in compliance with Corporate Maintenance Services (CMS) requirements.
6.3.1.4. Review the supplier assembled SPDPs for accuracy, format, and
completeness. The assembly of the SPDPs should be in compliance with
the requirements listed in paragraph 5.2 and 5.3.
6.3.1.5. Hire a qualified cataloging contractor to initiate and upload all CRs in the
Cataloging System for each equipment type and sub-equipment type that
require spare parts cataloging as per SPARE PARTS CATALOGING
AND STOCKING GUIDELINES. This will involve submitting a copy of the
PO for the cataloging contract along with the CRs attached documents.
Qualified cataloging contractor should have a previous experience in
spare parts cataloging activities and the PO shall be supported by
evidences. This requirement is optional only when the Proponent’s CPM
has experienced catalogers who are capable of initiating and satisfying all
cataloging requirements with previous experience.
7. Exemptions
Equipment already covered under an existing company’s maintenance services contract where
the contractor is responsible for supplying spare parts.
Re-furbished equipment or equipment already under operation may be exempted from PO copy,
certified PSPL, and supporting documents from NMR-602, however a comprehensive Bill of
Materials with manufacturer’s cross sectional drawings and quotation price list are strictly
required.
General Supply (GS) nature components exist in an integrated equipment skid can be cataloged
as spare parts under equipment’s OEM. PO Supplier to provide valid justifcations approved by
M&SSD prior cataloging for why not providing the full specifications as per General Supply
document requirments.
Temporary Construction Facility (TCF) such as SAPMT offices & Contractor's Camps shall not
be cataloged & exempted from SPDP requirements.
Revision History
16 March 2023 Editorial change to reflect the change of the Department and Division Head job titles
11 October 2020 Major Revision. Added new responsibilities and modified existing responsibilities
18 October 2018 Major RevisionAdded new responsibilities and and new appendices
31 March 2014 Revised the Next Planned Update, reaffirmed the content of the document, and reissued
as major revision.
19 November 2008 Major revision
30 September, 2003 Revised the "Next Planned Update". Reaffirmed the contents of the document, and
reissued with minor changes
31 August, 1998 New Saudi Aramco Engineering Procedure.
Cataloging System (SAP MDM): Materials e-cataloging workflow that replaces SA-1149 form
Capital Project: A type of projects referenced in GI 20-510 and its project type prefix starts with either
10, 11, 12,15,16,18 or 19. (BI 10-XXX, 11-XXX….19-XXX)
CC (Cataloging Contractor): A contractor assigned by Saudi Aramco to perform the cataloging
activities in SAP MDM.
Company: Saudi Aramco.
CR (Cataloging Request): A workflow in SAP MDM system initiated by the cataloging contractor or
MRO organization for cataloging requests to be approved by M&SSD.
Dummy Increment Numbers: Aramco equivalent PO number for POs originated by LSTK/LSPB/EPC
contractors (Also referred to as ‘dummy’ or ‘pseudo’ purchase order number).
EPC Contractor: Engineering, Procurement, and Construction Contractor.
Equipment List: A complete list of all engineered equipment to be used on the project.
Equipment SAP Number: a number assigned in SAP system by Saudi Aramco corporate
Maintenance Services Team.
GS (General Supply): A standard and standalone material that can be described with full attributes to
cover a variety of applications and can be sourced from multiple manufacturers.
ISS: Instrument Specification Sheet
KOM (Kick-Off Meeting): A meeting arranged by SAPMT at the cataloging contractor’s premises to
kick the cataloging activities before submitting SPDPs.
LSPB (Lump Sum Procure Build): Contractor is responsible for procurement and construction.
LSTK (Lump Sum Turnkey): This is a contractual agreement in which a fixed price is agreed for the
execution of a project or part of a project. Contractor is responsible for design, procurement and
construction.
M&SSD (Materials and Services Standardization Division): Division within Saudi Aramco’s Projects
Procurement Department responsible for all cataloging issues.
MCC: Project Mechanical Completion Certificates.
MIL: Materials’ Initial List that shall be submitted by SAPMT/EPC Contractors to the Cataloging
Contractor (CC) prior to the Kick-Off Meeting (KOM). MIL includes: part numbers (PN) for SP, model
number and Data Sheet/ISS for Equipment.
NMR 602 (Non-material Requirements): Certified for final construction drawings, datasheets, P&ID,
Bill of Materials (BOM), etc.
OCM (Original Component Manufacturer): The manufacturer of components or subassemblies
purchased by the OEM.
OEM (Original Equipment Manufacturer): The manufacturer or assembler of the equipment.
OSC (On-Stream Completion) Date: The Facility is considered on-stream when the MCC has been
approved, the system has been energized or product has been introduced into the Facility, and it has
been successfully operated during the initial start-up period, although design capacity or specification
targets have not yet been attained.
Part Number: A unique manufacturer’s ordering number that identifies the component in the
manufacurer’s system.
PRE-AWARD MEETING: A meeting with selected supplier, prior to purchase order placement, to
clarify and resolve questions and concerns.
PROPONENT (MRO Organization): Customer (end user) of the equipment and spare parts.
General Notes:
1. LSTK/LSPB Contractor to list all Purchase Orders procured and to be procured during contract’s life cycle.
2. LSTK/LSPB Contractor to complete SPDPSP with all information including Saudi Aramco Purchase Order Number,
Saudi Aramco Tag Number, OEM name and ID by each equipment and sub-equipment type in the Purchase Order.
3. LSTK/LSPB Contractor to update SPDPSP periodically with the progress of SPDPs submittal.
General Notes:
(1) This form is required for each separate type /model of equipment & sub-equipment in the PO by only OEM.
(2) Refer to Equipment Template in SPARE PARTS CATALOGING AND STOCKING GUIDELINES for the minumum
list of Spare Part required.
*Notes: (1) Provide complete generic description and include material designation & size.
(2) This part number/identification number must be "unique" to facilitate interchangeability. (Submit at least one part
number from OEM or OCM ).
(3) OCM = Original Component Manufacturer.
(4) If the item is a "Kit", a "Set", or an "Assembly", list its contents and associated part numbers.
(5) Estimate Unit price shall be entered in US$ dollar value.
(6) Is it necessary for Saudi Aramco to stock this item? If so, indicate the recommended quantity.
(7) Any reference number (9CAT) that help to identify the part in Saudi Aramco System.