Saep 331
Saep 331
Saep 331
Contents
1. Introduction .............................................. 2
2. References .............................................. 3
3. Schedule Tools ........................................ 4
4. Business Plan Project Schedule .............. 4
5. Level I Project Master Schedule (Initial) .. 6
6. Level I Project Master Schedule (Update) 7
7. Level II Project Milestone Schedule ......... 8
8. Level III Project Summary Schedule ...... 10
9. Level IV Project Control Schedule ......... 13
10. Project Completion Schedule ................ 16
11. Progress Measurement System ............ 20
12. Schedule Reporting Requirements ........ 22
Attachment 1 – Exhibits .............................. 26
Attachment 2 – FEL Scheduling
Documents .................................................. 48
Attachment 3 – Execution Scheduling
Documents .................................................. 56
Attachment 4 – EPM for Schedule
Management ............................................... 81
1. Introduction
Scope
This engineering procedure provides a consistent and uniform approach to the
development and review of project schedules and related documents and reports. This
procedure is applicable to all projects that apply the Saudi Aramco Capital
Management System (CMS) that are reported through the Monthly Project Update
(MPU) and Project Planning Update (PPU) reports within SAP, except for Master
Appropriations (BI-19), Maintain Potential, Annual Maintenance Expenses for SABG
Schools (BI-20&23), Corporate Donation (BI-26), Home Loans for Company
Employees (BI-27), Exploration projects (BI-33), Unconventional Gas Exploration (BI-
34), Development Drilling projects (BI-60) and third party owned projects.
For Budget Items (BI) following the Enterprise Project Management (EPM) process, the
construction agency ensures that the contractor as well as Saudi Aramco internal
stakeholders follow the EPM guidelines for schedule management requirements.
This procedure shall be used by all personnel requesting Project Management Office
Department (PMOD) for the development/review/endorsement of schedules and
schedule-related documents and reports.
Acronyms
BI Budget Item
BISR Budget Item Summary Report
CA Construction Agency
CMS Capital Management System
CPM Critical Path Method
DBSP Design Basis Scoping Paper
EPM Enterprise Project Management
EPS Enterprise Project Structure
ER Expenditure Request
ERA Expenditure Request Approval
FEL Front End Loading
FPD Facilities Planning Department
FMCC Final Mechanical Completion Certificate
IFC Issue For Construction
IPT Integrated Project Team
JO Job Order
MC Mechanical Completion
MPU Monthly Project Update
MSS Master Scheduling System
2. References
The editions of the following reference documents that are in effect on the project’s
standards cut-off date (see SAEP-14, Sec. 3.2.8) are applicable to this procedure:
Saudi Aramco Engineering Procedures
SAEP-12 Project Execution Plan
SAEP-14 Project Proposal
SAEP-25 Estimate Preparation Guidelines
SAEP-40 Value Assurance Process
SAEP-303 Engineering Reviews of Project Documentation
SAEP-329 Project Close-out Reports
SAEP-367 Value Improving Practices Requirements
SAEP-1350 Design Basis Scoping Paper (DBSP) Preparation and
Revision
Saudi Aramco General Instruction
GI-20.520 Project Change Requests
GI-20.520-1 Instructions for Preparing Project Change Request
3. Schedule Tools
The scheduling tool to be utilized is primarily dependent on the project phase and the
level of schedule that needs to be developed. Level of schedules are discussed in
detail from Section 4 to Section 9.
A standard template developed by PMOD/PMD/PSU in company-approved
spreadsheet software, shall be used for the development of the following levels of
schedules:
Business Plan Project Schedule
Level I Project Master Schedule (Initial)
Level I Project Master Schedule (Update)
Schedule durations shall utilize the month as the unit of time for the schedule
levels listed above.
Company-approved Critical Path Method (CPM) based scheduling software shall
be used for the development of the following levels of schedules;
Level II Project Milestone Schedule
Level III Project Summary Schedule
Level IV Project Control Schedule
Schedule durations shall utilize the day (with relevant work hours indicated) as the unit
of time for the schedule levels listed above.
Definition
Responsibilities
The Business Plan Project Schedule development request is submitted by FPD to
PMOD/PMD/PSU as per the Capital Program Processing Schedule upon finalizing the
documents necessary to support the request.
PMOD/PMD/PSU reviews the submitted request and supporting documentation,
validates the provision of the minimum documents required and clarifies the project
definition as applicable. After clarification and internal peer review, the required
Business Plan Project Schedule is developed by PSU. The outcome is compiled into
spreadsheet format and provided to FPD for update of the MSS data.
See Attachment 1 - Exhibit I for the minimum list of documents required for the
development of the Business Plan Project Schedule.
Definition
A list of high-level activities, tasks or events represented in a bar-chart format that are
developed by PMOD. It summarizes the preliminary durations for project planning and
execution phases and includes major project milestones. It focuses on supporting
identified alternatives that will be further explored during the following FEL stage.
The Level I Project Master Schedule (Initial) includes milestones and high-level, single
activity durations for each of the following:
a) As-built FEL 1
b) Development of FEL 2 and FEL 3
c) Relevant phase VA reviews and gate approvals
d) Bid Package preparation, bidding and evaluation
e) Finalizing estimate and ERA
f) Contract award
g) Detailed design
h) Procurement
i) Construction leading to MC
j) Commissioning leading to OS
k) Pre-funding summary duration
l) Post-funding summary duration
m) MSS pre-funding duration
n) MSS post-funding duration
The Level I Project Master Schedule (Initial) is developed in the same manner as the
Business Plan Project Schedule and includes any additional updates/new information
based upon the current scope definition provided by the IPT.
Responsibilities
The IPT Leader initiates the request for development of the Level I Project Master
Schedule (Initial) upon finalizing the required supporting documents.
Definition
The Level I Project Master Schedule (Update) is an update of the Level I Project
Master Schedule (Initial) developed during the previous FEL phase. It includes the
preliminary durations of the identified alternatives for the project to support the
economic analysis. The Level I Project Master Schedule (Update) with preliminary
durations of each identified alternative, is an essential document to assist the
stakeholders with the decision making process at the end of FEL 2 Study phase.
The Level I Project Master Schedule (Update) includes milestones and high-level,
single activity durations for identified alternatives for each of the following:
a) As-built FEL 1 Business Case and FEL 2 Study
b) Development of remaining FEL 2 and FEL 3
c) Relevant phase VA reviews and gate approvals
d) Bid package preparation, bidding and evaluation
e) Finalizing estimate and ERA
f) Contract award
g) Detailed design
h) Procurement
i) Construction leading to MC
j) Commissioning leading to OS
k) Pre-funding summary duration
l) Post-funding summary duration
m) MSS pre-funding duration
n) MSS post-funding duration
Responsibilities
The IPT Leader initiates the request for development of the Level I Project Master
Schedule (Update) upon finalizing the required supporting documents.
PMOD/PMD/PSU reviews the submitted request and supporting documentation and
validates the provision of minimum documents required, clarifies project definition as
applicable. After clarifications and internal reviews, the required Level I Project Master
Schedule (Update) is prepared by PSU. Each alternative and outcome is compiled into
spreadsheet format and provided to the IPT Leader to assist stakeholders in decision-
making.
Definition
The Level II Project Milestone Schedule is developed during the FEL 2 DBSP phase
after the main elements of the project’s selected alternative have been further
developed, major engineering decisions have been made and the overall project
design basis is established (see SAEP-1350, Sec. 7). It provides supplementary
visibility of the previously identified high-level activities to support the planning and
execution of the scope of work in the Design Basis Scoping Paper.
The Level II Project Milestone Schedule is the first schedule prepared using company
approved Critical Path Method (CPM) based scheduling software and utilizes critical
path analysis of the logically driven activities and milestones to ensure the proposed
durations are sufficient to complete project scope.
Responsibilities
The IPT Leader initiates the schedule review request upon availability of the Level II
Project Milestone Schedule and the required project deliverables as per Attachment 1 -
Exhibit IV to support the schedule review.
PMOD/PMD/PSU reviews the Level II Project Milestone Schedule Review Request and
supporting documentation and validates the provision of minimum documents required,
clarifies project definition as applicable. After clarification, internal reviews of the Level
II Project Milestone Schedule are completed and the outcome of the review is provided
to the IPT Leader. The IPT Leader shall ensure that identified gaps and deficiencies
are addressed in a timely manner in line with the corresponding FEL 2 DBSP gate
requirements.
Definition
The Level III Project Summary Schedule is built on the schedule from the previous
phase and is a CPM-based, fully resource-loaded schedule. Activities for each phase
are logically linked to produce the project’s overall duration and resource requirements
based on the scope defined in the Project Proposal.
Level III Project Summary Schedule provides the basis for key milestone dates and
durations reflected in Issue for Bid Packages (IFB) and subsequently included in the
Attachment -II of Schedule "B" of the Contract. Any changes in Level III Project
Summary Schedule after IFB shall be addressed through addendum.
An agreed Level III Project Summary Schedule establishes the baseline for project
durations control of the subsequent phases of the project and represents basis for
Expenditure Request Approval (ERA). This schedule is used for the development of
the company Project Completion Schedule (Revision 00), see 10 for details.
Major elements to assist review of the Level III Project Summary Schedule include:
a) Level III Project Summary Schedule and basis of Level III Project Summary
Schedule
b) Project Proposal
c) Final PEP (see SAEP-12, Sec. 1.3)
d) Final Contracting Strategy
e) Final Constructability review report
f) Issued for design drawings and diagrams
g) Sized equipment list for process, utility and electrical
h) Engineered & non-engineered items material requisitions and formal quotations
i) List of scope changes from approved DBSP with schedule impact
Responsibilities
8.3.1 Construction Agency
Construction agency leads the Integrated Project Team (IPT) during FEL 3 and is
responsible for the development and submission of Level III Project Summary
Schedule Review package. Major responsibilities include:
Engaging IPT and relevent Project Controls Division during the
development and review of Level III Project Summary Schedule
Ensuring the schedule produced by contractor is of good quality and
encompasses the entire scope of work as indicated in the Project
Proposal package.
Ensuring the contractor provides dedicated and experienced scheduling
engineers and other resources to support the development of the Level
III Project Summary Schedule
Providing PMOD/PMD/PSU the Level III Project Summary Schedule,
and all applicable supporting documentation as per Attachment 1 -
Exhibit V - Level III Project Summary Schedule Review Checklist, for
their review in line with correcponding FEL 3 gate requirements.
8.3.2 PMOD/PMD
Performs the schedule review and vailadation of the Level III Project Summary
Schedule and issues schedule review findings. Once fully satisfied, issues
agreement as per the RAPID® Matrix.
Level III Project Summary Schedule Review Request Package
Attachment I - Exhibit V provides the minimum list of documents required for the Level
III Project Summary Schedule review.
strictly prohibited. Projects with multiple packages must set and use Global activity
codes.
8.5.7 Basis of Level III Project Summary Schedule
The Basis of Level III Project Summary Schedule document explains in detail how
the Level III Project Summary Schedule has been prepared. It must cover all
aspects of schedule development including structure, project scope, duration basis,
inclusions, exclusions, assumptions and risks associated with the project. See Item
12 of Attachment 2 for details regarding the Basis of Level III Project Summary
Schedule document.
8.5.8 Schedule Risk Analysis Report
Upon development of the Level III Project Summary Schedule, schedule risk
analysis must be considered on all critical projects selected by PMOD. The
resultant Schedule Risk Analysis Report must include the risk register and
qualitative and quantitative impacts of risks and duration analyzer distributions
highlighting the probability of achieving the MC and OS dates established by the
Level III Project Summary Schedule. See Item 14 of Attachment 2 for details
regarding the Schedule Risk Analysis Report.
8.5.9 Integrated Summary Schedule
Programs and projects with multiple packages must produce an Integrated
Summary Level Schedule that must include at a minimum the summary level
activities for each package and must identify major design and construction
interfaces at the package, project and program level. Item 13 of Attachment 2
explains in detail the requirements of the Integrated Summary Schedule.
Definition
The Level IV Project Control Schedule is a detailed, CPM-based schedule prepared
after ERA by the selected contractor in accordance with the dates and durations
agreed in the contract. It details the sequence of activities identified in the scope of
work and provides sufficient detail to allow for various reviews and analysis of the
scope of work including the planned, actual and forecast dates and durations, in
addition to the monitoring and control of its progress and performance.
Upon acceptance by the construction agency, the schedule becomes the Contractor's
baseline work schedule and is used for recording and reporting contractor actual
performance and progress.
Major components of the schedule are:
a) Updated Level IV Schedule, baseline and its basis
b) Original and current copies of contract schedules “A”, “B” and “C”
c) Contractor project controls and schedule management procedures
d) Current contractor Progress Measurement System (PMS)
e) Monthly progress report including all attachments
Responsibilities
9.3.1 Construction Agency
Engages relevent Project Controls Division during the development and
review of Level IV Project Control Schedule
Ensures the contractor provides dedicated and experienced scheduling
engineers and other resources to support the development of the Level
IV Project Control Schedule.
Ensures the contractor develops the Level IV Project Control Schedule
and that it meets the requirements of the contract and this procedure.
Ensures the contractor takes full responsibility for schedule integration
and maintenance.
Ensures that contractor, after verification of meeting the above
obligations submits, it to the Construction Agency for their review and
acceptance.
Defines a common understanding for multiple projects relating to a
single BI and/or multiple BI’s relating to a program for the development
of the Level IV Project Control Schedules, including schedule integration
and maintenance, ensuring a consistent approach across all applicable
projects.
Works with the contractor(s) to ensure that the Level IV Project
Summary Schedule(s) are of good quality and encompass the entire
scope of work as laid out in the contract document and in accordance
with this procedure.
Upon request provides PMOD/PMD/PSU the Level IV Project Summary
Schedule, and all applicable supporting documentation as defined in
Attachment 1 - Exhibit VI.
9.3.2 PMOD/PMD
Upon PMOD management request, performs the schedule review and vailadation
of the Level IV Project Control Schedule and issues schedule review findings.
Level IV Project Control Schedule Review Request Package
Exhibit VI of Attachment I provides the minimum list of documents required for Level IV
Project Control Schedule review.
Definition
The Project Completion Schedule (PCS) provides the responsible construction agency
with a mechanism for establishing the progress baseline plan and major milestone
target dates in SAP. The progress baseline plan includes time-phased cumulative
progress for detailed engineering, material procurement (company and contractor), and
construction phases of work. As the project progresses, the construction agency
reports actual percentage progress figures and forecast completion dates against the
agreed baseline plan.
Responsibilities
10.3.1 Construction Agency
Engages relevent Project Controls Division during the development and
review of PCS
Prepare the PCS using the standard PCS template and using the data
from the applicable schedule(s) for each JO within the BI.
Review the PCS revision ensuring completeness and compliance as per
the instructions located within the PCS template and Attachment 1 -
Exhibit VIII.
Resolve any comments/issues regarding the PCS revision.
Verify the PCS revision is justified and meets the requirements of this
document before submitting for final review.
Submits PCS to PMOD/PMD/PSU after internal acceptance that the
PCS is valid and compliant.
Upon notification from PMOD/PMD/PSU that the PCS revision is
concurred, will obtain all signatures from the responsible construction
agency before returning to PMOD/PMD/PSU for the final signature.
Will input the relevant data into SAP within time allowed by
PMOD/PMD/PSU after PCS dign-offs or PCR approval
Notify PMOD/PMD/PSU the input is complete for verification.
10.3.2 PMOD/PMD/PSU
Validates the PCS revision justification and completeness of supporting
information against PCS review checklist as per Attachment 1 - Exhibit
VIII.
Reviews the PCS revision and resolves any comments, issues or
clarifications with the PCD.
Ensures the PCS revision is acceptable and provides initial concurrence
to the PCD to proceed with sign-off.
Once PCS is fully signed-off and subsequent PCR approved, if
applicable, notifies the PCD that the relevant sections in SAP are open
for entry of the signed data.
When informed, that the PCS revision is in SAP, verifies the entry in
SAP is accurate and complete as per signed-off PCS.
PCS Review Request Package
Exhibit VIII of Attachment I provides the minimum list of documents required for
PCS review. Major components include:
1. Depending upon the revision number of the PCS, any one of the following
Attachment 1 - Exhibit V - Level III Project Summary Schedule Review
Checklist
Attachment 1 - Exhibit VI - Level IV Schedule Review Checklist
In case of PCS with extension of on-stream date, following is required in
addition to above
Attachment 1 - Exhibit VII – PCS Review Checklist with on-stream
extension
2. Updated PCS Template file
3. Basis of Cost Weights
4. Complete traceable calculations of the proposed progress figures and dates
Definition
This section of the procedure describes the detailed methods for progress
measurement during various project phases. This provides the Construction Agency
with the data necessary to enable suitable control measures to be taken to ensure
target dates are achieved.
Responsibilities
The Construction Agency shall ensure:
Contractor submits its proposed detailed procedure for progress measurement of the
awarded scope to the Construction Agency for review and approval within thirty (30)
calendar days from the contract award date or as stipulated in the contract.
Contractor submits proposed PMS for engineering and procurement for review and
approval of construction agency with the submission of schedule baseline. This is to
ensure that the proposed PMS is in line with the approved scope.
Contractor baseline schedule for construction agency review and approval
Contractor submits proposed PMS for construction prior to start of construction for
review and approval of construction agency.
Contractor measures and reports progress as stipulated in the contract and
incorporates the results into schedule forecasts and progress reports.
Contractor maintains the accuracy of the PMS. The contractor shall immediately
update any change in scope and/or quantities in the PMS and reflect the changes in
subsequent reporting periods.
Contractor submits the detailed PMS database as stipulated in the contract.
PMS Granularity
PMS must be detailed enough to help evaluate progress of discrete, identifiable work
elements.
PMS must support progress calculation against discrete elements of work by using a
system of standard milestone weightings. Item 3 of Attachment 02 and Item 5 of
Attachment 03 provide minimum requirements in this regard. Progress measurements
must be made in such a manner that physical progress can be easily related to the
project’s established detailed schedule.
An objective measurement system for each step must be defined at the lowest
measurable level to avoid any individual interpretation on how the incremental progress
will be measured.
Any additional standard milestone weightings, or modifications to standard milestones
required to address specific activities, shall be accepted by the Construction Agency
prior to implementation.
PMS Weights
The method for deriving a weighting factor for engineering and construction shall be
based on a man-hour break-down. The construction agency shall review, discuss and
approve any changes to final PMS weights with the contractor. The construction
agency reserves the right to change any final weighting at its own discretion.
All procurement items shall be equally weighted. This is only for progress
measurement, however, invoicing shall follow the numbers speculated in Schedule C
of the contract.
The sum of the weighted values of each activity in a given discipline shall total 100%.
Each discipline’s total weighted value is itself a weighted value of all the disciplines
within a particular phase and the sum of all the weighted values and associated
progress percentages equal the total progress achieved.
Each element in the PMS is the sum of multiple milestones. Each milestone is
assigned a “rule of credit” or percentage of completion of the total activity. The sum of
the rules of credit total 100% for each element.
The relationship between the PMS and schedule activity could be many to one, e.g.,
preparation of multiple engineering documents under one schedule activity.
11.6.1 PMS Tool
The PMS tool shall be approved by the construction agency prior to its use.
The capability of the PMS tool must be demonstrated for construction agency approval
prior to its implementation.
Access to the PMS tool shall be available to the construction agency representative for
verification.
The PMS shall support calculating the physical percent complete, man-hours forecast
to complete, productivity analysis and manpower planning requirements to complete
the work.
The PMS database must be structured in such a way as to allow progress to be
calculated by any variation of area/unit/contract/work location/discipline/WBS/work
packages (CWP)/cost code/type of work/deliverables/system/sub-system/block/train,
etc.
The construction agency shall be provided access to the software/ program used for
progress measurement. Upon request, the construction agency shall be provided with
the necessary training to enable use of the software.
11.6.2 Scope Changes and PMS
All scope changes must be reflected in the PMS database.
Approved change orders must be entered at the deliverable/ task level and associated
resources (man-hours, quantities, etc.) shall be distributed against the new
deliverables/ tasks.
Approved change orders must be added to the PMS database prior to monthly cut-off,
after construction agency agreement and approval.
Approved weightages shall only be changed after construction agency approval. The
contractor must justify any requested changes in the approved weightages.
Definition
This section illustrates the major scheduling documents and reports that need to be
developed, updated and reported for effective management and control of project
development and execution phases. Up to date schedule documents and related
reports assist the construction agency in making timely decisions and effectively
managing projects.
Schedule documents and reports are required for all characterizations of projects
stated in Section 1.1.
Scheduling documents and related reports are required throughout FEL development
and project execution until the Final Mechanical Completion Certificate (FMCC) (see GI
02.710) has been signed-off. However, reporting requirements varies depending upon
project progress stage and the nature of project.
Responsibilities
12.3.1 Construction Agency
Engaging Project Controls Division during the development and review of schedules
and related documents
Arrange scheduling kick-off meeting for all projects as stated in Section 1.1 within one
month FEL development contract award. Invite PMOD/PMD/PSU representatives for
Type A and B projects.
Review contractor scheduling and project controls procedures to ensure they support
schedule development and reporting requirements established in this procedure,
contract terms and conditions and other company procedures as applicable.
Ensure the contractor develops, reviews and submits scheduling documents and
reports to construction agency as per requirements established in this procedure,
contract terms and conditions and other company procedures as applicable.
Receive, review, analyze and utlize scheduling documents and reports to manage
project and report to senior management.
Ensure the contractor maintains schedule and related reporting systems with backup of
the supporting documents for tracebility and make them available for construction
agency and its representatives upon request.
When instructed by senior management, assist PMOD/PMD/PSU in conducting
detailed reviews of schedule documents and related reports as per post funding Site
Visit Framework published on PMOD intranet.
Maintain company internal reporting systems with up to date relevent project
information related to scheduling function.
Submit and archive schedule documents and related reports as per company
requirements stipulated in company manuals, GIs and procedures.
Ensure the contractor submits as-built schedules, schedule-related documents and
reports as per company requirements stipulated in this procedure, contract terms and
conditions and other company procedures as applicable.
12.3.2 PMOD/PMD/PSU
Lead scheduling kick-off meetings for Type A and B projects for FEL and execution
contracts and walkthrough company minimum requirements regarding scheduling
documents and reports governed by this procedure.
Attachment 1 – Exhibits
TABLE OF CONTENTS
4 Shutdown Requirements
6 MSS Data
7 Historical Data
8 Preliminary Quotations
9 Major Quantities
10 Shutdown Requirements
C. EXHIBIT III - Level I Project Master Schedule (Update) Schedule Development Checklist
9 Preliminary Quotations
10 Major Quantities
11 Shutdown Requirements
11 Vendor Quotations
12 Bulk Quantities
16 Shutdown Requirements
19 Change Log
9 Contractor PMS
11 Plot Plans
26 System Schedule
o Project description
o Major milestones
Such as GAS, G2, G3, PAER, ERA, CA, MC, OS, etc.
Additional Major milestone shall be included as Schedule development
Advances
o Major interface milestones
List of major interfaces with third parties as well as other BIs
Additional interface milestone shall be included as Schedule development
Advances
o FEL-2
Such as DBSP start and finish, PEP, design reviews, DBSP approval, CMS
gates, VA, PP Contract Award
o FEL-3
Such as PP deliverables, PEP, PP preparation and approval, design
reviews, bidding process, ER estimate, ERA process, VA, CMS gate
milestones, award of EPC
o Execution phase
Major areas/JOs
Engineering
o General
Project Management deliverables (PEP, Schedule,
etc.)
o Process design
Process deliverables (PFDs, UFDs, P&IDs, H&M
balance study, etc.)
o Civil Design (incl. SS design)
Major Civil deliverables (piles, equipment
foundations, buildings, piperack, etc.)
o Mechanical
Major mechanical deliverables (MR for static,
rotating, furnaces, etc.)
o Piping Design
Major piping deliverables (MR for piping and fittings,
stress analysis, MTOs, ISOs, etc.)
o Electrical design
Major electrical deliverables (area classification
drawings, load list, single line diagrams, etc.)
o Instrumentation (including communications)
Major instrumentation deliverables (MR for
DCS/ESD, F&G detection system, instrument index,
etc.)
Procurement
Note: (a) As each project is unique, SWBS shall be prepared, discussed and agreed priro to
commencing schedule development (b) SWBS expands as the project gets more defined from
FEL 2 DBSP to FEL 3 (c) SWBS for Level IV Project Control Schedule shall reflect complete
scope of contract
This exhibit explains the minimum resource loading requirements for Level III Project
Summary Schedules developed during FEL 3 and Level IV Project Control schedules
developed after contract. Resource loading must be at activity level. Resource shall not be
loaded at summary level activities, Level of Effort activities and WBS Summary activities.
Following rules apply to Level III Project Summary Schedule when setting resource dictionary:
DESCRIPTION TYPE UOM
ENGINEERING
Direct Engineering MH Labor MH
MATERIAL PROCUREMENT
Procurement Units Material Each
CONSTRUCTION
Direct Construction MH Labor MH
CONSTRUCTION QUANTITIES
Excavation Material M3
Concrete Material M3
Structural Steel Material Tons (Metric)
Equipments Material Each
Tanks Material Tons (Metric)
Above Ground Piping Fabrication Material Dia-Inches
Above Ground Piping Erection Material Dia-Inches
Under Ground Piping Material Linear Meter
Electrical Cables Material Linear Meter
Instrumentation Cable Material Linear Meter
Following rules apply to Level IV Project Control Schedule when setting resource dictionary:
DESCRIPTION TYPE UOM
ENGINEERING
Direct Engineering MH by Discipline Labor MH
MATERIAL PROCUREMENT
Procurement Units Material Each
CONSTRUCTION
Direct Construction MH by Discipline Labor MH
CONSTRUCTION QUANTITIES
Excavation Material M3
Backfill Material M3
Concrete - Civil Material M3
Concrete - Buildings Material M3
Steel - Piperacks Material Tons (Metric)
Steel - Ladders and Platforms Material Tons (Metric)
Steel - Structural Material Tons (Metric)
Plant Equipments Material Each
Construction Equipments Material Each
Plant Equipments Material Tons (Metric)
Tanks Material Tons (Metric)
Above Ground Piping Fabrication Material Dia-Inches
Above Ground Piping Erection Material Dia-Inches
Under Ground Piping Material Linear Meter
Electrical Conduits Material Linear Meter
Electrical Cables Material Linear Meter
Electrical Cable Tray Material Linear Meter
Junction Boxes Material Each
Fiber Optic Cable Material Linear Meter
Instrumentation Cables Material Linear Meter
Instrumentation Cable Tray Material Linear Meter
PRE-COMMISSIONING QUANTITIES
Hydrotests Material Each
Steam Blowing Material Each
Motor Solo Runs Material Each
Loop checks Material Each
Functional Tests Material Each
Note: (a) Distribute 100 Procurement Resource Units across the procurement steps as per
Item 5 of Attachment 3. (b) All direct engineering and construction man-hour resources shall
be assigned cost of $1 per unit. All other resources shall be assigned cost of $0 per unit.
Activity codes help filter, group, and sort activities to facilitate multi-dimensional schedule
analysis and reporting. This exhibit mandates minimum activity coding requirements and will
expand based on project needs. Use of EPS activity codes is strictly prohibited. Projects with
multiple packages must set and use Global activity codes.
Below is the list of minimum activity codes, activity code values need to be developed by
contractor and agreed with execution agency;
Area Compressor Area, Reactor Area, Pipe Rack Area, Tank Lot Area etc.
Work Package For Engineering; Process Design Basis, Cable Routing Layout for Building,
Fire Hazardous Classification Schedule, Fire Hazardous Classification
Schedule, Lighting Layout for Building, Lighting and Small Power Dist.
Panelboard Schedule, Illumination Calculation, Grounding Layout /
Lightning Protection for Building etc.
System Potable Water System, Demin Water System, Utility Water System, Fire
Water System, Sea Water System, Nitrogen System, Propane Distribution
System, Steam Systems etc.
FEL PMS shall address fully FEL scope and shall address as a
3. FEL 2 and FEL 3 PMS
minimum the following items;
a) FEL 2 & 3
Key Milestones
Deliverables as defined in scheduling SAEP
Estimates development activities
Long Lead / Novated Items procurement activities
Bidding process
VA Reviews
Gate Exit activities
PAER / ERA process
b) Engineering
Key Discipline activities
Engineering Interfaces (Package / BI Level)
c) Procurement
Long Lead Items procurement cycles
Major Equipment
Bulk items (by Discipline)
Durations to be supported market by outlook data &
Project Management Contractor (PMC) contractors
recent experiences
d) Construction
Site Preparation
Mobilization
Prefabrication
Structural Steel
Piping
Modules
Precast buildings
Civil / Foundation Work
Buildings
Structure Steel work
Modules
Packages / equipment installation
Piping works
(Onsite fabrication / erection)
Electrical works
Substations / major equipment
Other activities
Instrumentation works
Pre-commissioning activities
i) Exclusions
j) Engineering Assumptions
Discipline level
3D Model
Vendor Data availability
Release of production drawings
k) Procurement Assumptions
Long Lead and Critical Equipment
Non-Long Lead Equipment
Strategy for Bulk Material
Transportation and Logistics
l) Construction Assumptions
Site Hand Over Plan
Construction Sequencing and Priorities
Productivity & no. of crews
Shutdown assumptions
Pre-commissioning plan
m) Commissioning & startup sequence
a) FEL 3
Key milestones
Deliverables as defined in scheduling SAEP
Long Lead / Novated Items procurement activities
PP preparation and approval
Bidding process
ER Estimate and Level III Project Summary Schedule
development timelines
VA Reviews
Gate Exit activities
ERA process
b) Engineering
Detailed discipline activities (flexible to be organized by
deliverable type)
Progress gates are identified
Engineering Interfaces (Package / BI Level)
All engineering studies
Detailed activities for model Reviews and model
updates (30%, 60% & 90%)
Design / Safety Reviews (30, 60, 90, HAZOPs, SIL etc.)
Development of equipment/instruments Specification &
Data sheets
Main Automation Contractor activities
Disciplines Drawings IFCs (per area, discipline,
equipment
Production drawings (SS, isometrics etc.)
Release of early IFCs (site development etc.)
MTOs
c) Procurement
Long Lead Items procurement cycles
Engineered and non-engineered items
Main Automation Contractor activities
Bulk material
Delivery durations to be supported by vendor quotes
and market outlook data
d) Construction
Detailed activities at are sub units/sub discipline
Prefabrication
Structural Steel
Piping
Modules
Precast buildings
Mobilization
Site Preparation
Civil/Foundation work
Buildings
Structure steel work
Modules
Packages/equipment installation
Piping works
o (onsite fabrication/erection)
Electrical works
o Substations/major equipment
o Other activities
Instrumentation works
Main Automation Contractor activities
Pre-commissioning activities
a) Engineering
Process
o Process Design Basis
o Process Description
o Process Control Philosophy
o Process Flow Diagram
o Utility Flow Diagram
o Heat & Material Balance
o Material Selection Diagram (MSD)
o Piping & Instrument Diagram (P&ID)
o Equipment List
o Line Designation Table
o Cause & Effect Diagram
o Relief & Blowdown Summary
o Chemical & Catalyst Summary
o Battery Limit Condition Summary
o Utility Summary
o Corrosion Control Plan
o On Stream (OS) Inspection
o Operating Instruction Manual
HSE
o 1st HAZOP / SIL Report
o 2nd HAZOP / SIL Report
o SIL Verification Report
o Hazardous Area Classification Schedule
Static Equipment
o Datasheets for Static Equipments
Rotating Equipment
o Datasheets for Rotating Equipments
Package Equipment
o Datasheets for Packaged Equipments
Piping
o Plot Plan
o Equipment Location Plan
o Utility Station and Safety Shower Location Plan
o U/G and A/G Piping Plan Drawing
o Equipment Layout
o Typical Installation Detail
o Block Diagram
o Schematic Diagram
o Cable Schedule
o Data Sheet
o Specification
o 1st, 2nd and Final MTO
Instrument
o Symbol & Legend
o Key Plan & Drawing Index
o Specification (Data Sheet)
o Instrument Points and Lines
o Instrument Installation Schedule
o Instrument Index
o Electrical Instrumentation Layout Plan
o Junction Box Wiring Drawing
o Marshalling Rack Termination Drawing
o Combustible Gas and H2S Detection Drawing
o Fire Detection Layout Drawing
o Instrument Hook up Drawing
o Instrument Typical Detail Drawing
o Air Piping Layout Drawing
o Main Cable Tray Layout Drawing
o Control Room Layout Drawing (Equipment,
Tray and Wiring)
o Logic Diagram
o Instrument Loop Diagram
o 1st, 2nd and Final MTO
Civil
o Geotechnical Investigation Report
o Design Basis for Civil, Structural &
Architectural
o General Notes and Standard Drawing
o Soil Improvement Drawing (Stone Column)
o Soil Improvement Design Report (Stone
Column)
o Foundation Location Plan
o Pile Location Plan and Schedule
o UG Sewer Drainage Plan and Detail (Valve Pit
& Box, Manholes, etc.)
o Drum Sump Pit
o Steel Piperack Foundation Drawing
o Equipment Foundation Drawing
o Equipment Structure Foundation Drawing
o Misc. Structure Foundation Drawing
o Road and Paving Plan
Structural Steel
o Steel Piperack Drawing
o Equipment Structure Drawing
o Misc. Structure Drawing
Architecture
o Steel Structure, Shelter and Building Drawing
o Concrete Structure, Shelter and Building
Foundation Drawing
b) Procurement
Process
o Specialty Chemicals
o Commodity Chemicals
Static Equipment
o Columns
o Column Internals
o Vessels
o Shell & Tube Heat Exchangers
o Air Cooled Heat Exchanger
o De-super heater
o Filter & Coalescer
o Silencer
o Flame Arrester
o Static Mixer
Rotating Equipment
o Pumps
o Compressors
Package Equipment
o Chemical Injection Package
o Vacuum Package
o Fired Heater
o Flare System
o Analyzers
o Local Pushbutton
o Instrument Cable, Cable Tray & Fitting
o Instrument Junction Box & FF Junction Box
o Instrument Conduit Pipe & Fitting
o Instrument Cable Gland
o Instrument Pipe Fittings
o Instrument Tube & Tube Fitting
Steel Structure
Fire Fighting
o Fire Fighting System
o Deluge Valve
c) Construction
Mobilization
o Temporary Facilities
Site Preparation
o Soil Investigation
o Soil Improvement
Civil
o Piling
o Catch Basin
o Manhole / Valve Box
o Sump Pit
o Cable Trench
o Duct Bank
o Thrust Block Work
o U/G Piping Excavation
o U/G Piping Backfill
o Road, Paving, Landscaping
Architectural
o Building Foundation
o Building Structure
o Building Internal
o Building Miscellaneous Work
o Painting
o HVAC
o Smoking Shelter
o Chemical Shelter
o Compressor Shelter
Concrete
o Piperack foundations
o Equipment Foundations
o Building foundations
Structural Steel
o Piperack steel
o Equipment steel
o Platform and Ladders
o Gratings
Mechanical
o Module installation
o Packaged equipment installation
o Non-Packaged equipment installation
Piping Fabrication
o Offsite fabrication
o Onsite fabrication
o Pipe Support Fabrication
Piping Installation
o Underground Piping Installation
o Above Ground Piping Installation
o Pipe Support Installation
o Hydrotesting
o Blasting & Coating
o Painting
o Insulation
Electrical
o Electrical Equipment Installation
o Cathodic Protection System Installation
o Grounding (Earthing) System Installation
o Lightning System Installation
o Electrical Cable Tray Installation
o Electrical Conduit Pipe Installation
o Bus Duct & Cable Duct Installation
o Electrical Cable Pulling & Termination
o Plant Lighting Fixture Installation
o Fire Alarm System Installation
o Electrical Push Button, Switch, Box Installation
o Communication System Installation
o Electrical Heat Tracing
o Power Energizing
Instrumentation
o Process Control System Installation & Pre-SAT
o Monitoring System Installation
o Field & In-Line Instrument Installation
o Valve (Control/MO/Others) Installation
o Safety Valve Installation
o Fire & Gas Detector Installation
o Analyzer Installation
o Junction Box Installation
o Instrument Cable Tray Installation
o Instrument Conduit Pipe Installation
o Instrument Cable Pulling & Termination
o Instrument Air Piping & Tubing Installation
Pre-Commissioning
o Piping - Flushing / Steam Blowing
o Piping - Reinstatement
o Piping - System Leak Test
o Electrical - Lighting System Test
o Electrical - Grounding System Test
o Electrical - Lightning System Test
o Electrical - Cathodic Protection System Test
o Electrical - Communication System Test
o Electrical - Fire Alarm System Test
o Electrical - Motor Solo Run Test
o Electrical - Substation Equipment Test
o HVAC - HVAC System Test
o Mechanical - Lube Oil Flushing
o Mechanical - Chemical Cleaning
o Mechanical - Final Alignment
o Mechanical - Box Up
o Instrument - Loop Test
o Instrument - Air Piping Leak Test
o Instrument - Functional test
System Turnover
o System Walk downs
o Punch List Clearing
o System Turnover
d) Commissioning
Commissioning support activities
Commissioning Interface activities
h) Engineering
CLASS 1 : Drawings and Documents to be issued for
Approval
o Engineering / Studies / Calculations 15%
o Drafting Complete 20%
o Discipline Check (Issue for Approval) 20%
o Review Complete 15%
o Issue for Construction with Holds 5%
o Issue for Construction without Holds 25%
CLASS 2 : Drawings and Documents to be issued for
Review
o Engineering / Studies / Calculations 15%
o Drafting Complete 20%
o Discipline Check (Issue for Review) 20%
o Review Complete 15%
o Issue for Construction with Holds 5%
o Issue for Construction without Holds 25%
CLASS 3 : Drawings and Documents to be issued for
Information
o Engineering / Studies / Calculations 20%
o Drafting Complete 40%
o Issue for Information 40%
CLASS 4 : 3D Modeling & Review (for 30%, 60%, 90%)
o Modeling Started 10%
o Modeling Completion 40%
o Modeling Review 25%
o 3D Model Review Completed with Comments
Incorporated 25%
CLASS 5 : HAZOP & SIL Study
i) Procurement
Class 1: Engineered Equipment
o Request for Quotation Issued (RFQ) 5%
o TBE & CBE Completed 15%
o Purchase Order Placed 15%
o Vendor Preliminary Engineering (NMR 601)
Completed 10%
o Vendor Engineering (NMR 602) Completed
10%
o Delivery to the Construction Site 40%
o COMPANY Approval of NMR 603 5%
Class 2: Non-Engineered Equipment
o Request for Quotation Issued (RFQ) 10%
o TBE & CBE Completed 10%
o Purchase Order Placed 15%
o Delivery to the Construction Site 55%
o COMPANY Approval of NMR 603 10%
j) Construction
Civil Work
o Steel Piling
Fabrication 30%
Pile Driving 50%
Pile Cutting and Capping 10%
Final Check & QA/QC Certif. 10%
o Concrete Piling
Rebar 15%
Drilling 15%
Concrete Pouring 50%
Area Backfill and Compact 10%
Final Check & QA/QC Certif. 10%
o Equipment and Structures Foundations
Excavation and Lean Concrete.10%
Formworks 20%
Reinforcement Preparation 15%
Concrete Casting 20%
Stripping/Backfilling 20%
Final Check & QA/QC Certif. 15%
o Buildings Concrete
Excavation and lean 5%
Foundation & Backfilling 10%
Precast Wall Panels 5%
Slabs (Ground level) 15%
Beams 15%
o Power Distribution
Conduit & Cable Tray 30%
Cable Pulling & Termination 30%
Equipment & Accessory Installation
30%
Testing & Inspection 10%
o Grounding System
Excavation 10%
Accessories Installation 30%
Cable Pulling and Connections 30%
Backfilling 20%
Inspection and Testing 10%
o Electrical and Control Trench
Excavation 10%
Cable Positioning 40%
Backfilling/Compacting 40%
Final Check & QA/QC Certif. 10%
o Testing & Pre-Commissioning
Equipment Preparation 10%
Testing Packages 30%
Testing 60%
Instrumentation and Control Work
o Analyzers, Metering Stations and Other Skid
Equipment Installation
Base preparation 10%
Erection and Leveling 20%
Supports Fabrication and Erection 20%
Piping and Cable Connections 20%
System Integration 20%
Calibration and Testing 10%
o Tubing Installation
Material prefabrication 10%
Supports Fabrication and Erection 30%
Tubing Installation & Connect 40%
Testing & Inspection 20%
o Control & Instrumentation Cables
Secondary Conduit Installations 20%
Junction Boxes & Access Fabrication
and Erection 20%
Cable Pulling and Connections /
Marking 40%
Cable Testing & Inspection (QA/QC)
20%
o Instrument Erection
Calibration 20%
Erection 30%
Connections 30%
Inspection 20%
o Control Valves
Valve Testing 20%
Valve Erection 30%
Connections 30%
Testing 20%
o Safety Valves
Valve Test 40%
Valve Erection 50%
Inspection 10%
o Instrumentation Junction Boxes
Base Preparation 10%
Junction Box Erection 20%
Connections 50%
Inspection and Testing 20%
o Control Panels
Base Preparation 10%
Panel Erection 20%
Connections 50%
Inspection and Testing 20%
o Fire & Gas Detection
Supports Installation 10%
Panel Installation 20%
Detectors Horns & Beacons Installation
20%
Cable Pulling and Connections 30%
Testing 20%
o Paging and Telecommunication System
Conduits & Supports Fabrication and
Erection 20%
Cable Pulling and Connections 30%
Equipment and Accessories
Installation 30%
Testing 20%
o PCS (DCS / FSD / MMS / CCS / Honeywell
DCS / OTS / MTS)
Optical Fiber & Network Installation
10%
Cabinet Installation 10%
System Interconnections 10%
Cable & Fiber Testing 20%
SAT Testing 20%
Integration 30%
o CCTV
Conduit & Supports Fabrication and
Erection 20%
Cable Pulling & Connections 20%
Equipment & Accessory Installation
20%
For all BIs that are being executed out of EPM, construction agency is required to submit their
monthly schedules through EPM. These schedules are stored in a centralized repository and
are submitted for the attention of PMOD.