EKM 202 Operating Manual

EKM 202 - 300 T 10.
18
Operating instructions en-GB
51663473
01.21
EKM
202 - 300 T
2
Declaration of Conformity
Jungheinrich AG, Friedrich-Ebert-Damm 129, D-22047 Hamburg

Manufacturer or agent operating in the European Union
Type Option Serial No. Year of

manufacture
EKM 202
Additional information
On behalf of
Date
en-GB EC Declaration of Conformity
The undersigned hereby declare that the Mobile Elevating Work Platform (MEWP)
described below in detail complies with the European Directives 2006/42/EG
(Machinery Directive) and 2014/30/EU (Electromagnetic Compatibility - EMC)
including amendments as well as the legislative decree to incorporate the Directives
into national law. The signatories are in each case individually authorised to compile
the technical documents.
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Foreword
Notes on the operating instructions
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide the

knowledge necessary for the safe operation of the mobile elevating work platform
(MEWP). The information is presented in a precise and clear manner. The chapters
are arranged by letter and the pages are numbered continuously.
The operating instructions describe different truck versions. When operating and
carrying out maintenance on the truck, make sure that the related description applies
to your truck type.
Our trucks are subject to ongoing development. We reserve the right to alter the
design, features and technical aspects of the equipment. No guarantee of particular
features of the equipment should therefore be assumed from the present operating
instructions.
Safety notices and text mark-ups
Safety instructions and important explanations are indicated by the following

graphics:
DANGER!
Indicates an extremely hazardous situation. Failure to comply with this instruction will
result in severe irreparable injury and even death.
WARNING!
Indicates an extremely hazardous situation. Failure to comply with this instruction
may result in severe irreparable injury and even death.
CAUTION!
Indicates a hazardous situation. Failure to comply with this instruction may result in
slight to medium injury.
NOTICE
Indicates a material hazard. Failure to comply with this instruction may result in
material damage.
Z Used before notices and explanations.
t Indicates standard equipment

o Indicates optional equipment
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Copyright
Copyright of these operating instructions remains with JUNGHEINRICH AG.

Jungheinrich Aktiengesellschaft
Friedrich-Ebert-Damm 129
22047 Hamburg - Germany
Tel: +49 (0) 40/6948-0
www.jungheinrich.com
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Contents
.
A Correct Use and Application 11
.
1 General 11
2 Correct application 11
3 Approved application conditions 13
4 Proprietor responsibilities 14
5 Adding attachments and/or optional equipment 14
.
B Truck Description 15
.
1 Application 15
2 Travel direction definition 16
3 Assemblies and Functional Description 17
3.1 Assembly Overview 17
3.2 Functional Description 20
4 Technical Specifications 23
4.1 Performance data 23
4.2 Dimensions 24
4.3 Weights 25
4.4 Tyre type 25
4.5 EN norms 26
4.6 Specifications according to RED guideline (Radio Equipment
Directive) for radio units 27
4.7 Conditions of use 27
5 Identification Points and Data Plates 28
5.1 Indication Points 28
5.2 Brief instructions 30
5.3 Data plate 31
5.4 Wind loads 31
6 Stability 32
.
C Transport and Commissioning 33
.
1 Transport 33
2 Using the Truck for the First Time 35
2.1 Moving the MEWP without a Battery 35
.
D Battery - Servicing, Recharging, Replacement 37
.
1 Safety instructions for handling lead-acid batteries 37
1.1 General notes on handling batteries 39
2 Battery types 40
3 Lithium-ion battery 41
3.1 General 41
3.2 Approved application conditions 41
3.3 Identification points and data plates 41
3.4 Technical Specifications 44
3.5 Safety regulations for handling lithium-ion batteries 45
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3.6 Battery lifetime and maintenance 46

3.7 Operation 46
3.8 Troubleshooting 49
7
3.9 Storage, Disposal and Transport 54
4 Charging the battery 58
5 Battery removal and installation 61
.
E Operation 65
.
1 Safety regulations for the operation of mobile elevating work platforms 65
2 Displays and Controls 67
2.1 Display unit (2 inch display) 68
3 Preparing the MEWP for Operation 77
3.1 Checks and Operations to Be Performed Before Starting Daily Work 77
3.2 Entry and exit 77
3.3 Preparing the truck for operation 80
3.4 Checks and operations to be carried out when the truck is operational 81
3.5 Parking the MEWP securely 82
4 Working with the MEWP 84
4.1 Safety regulations for truck operation 84
4.2 Emergency Disconnect 89
4.3 Emergency control and 2nd operator platform 91
4.4 Emergency lowering 94
4.5 Travel 96
4.6 Steering 99
4.7 Brakes 100
4.8 Raising or lowering the MEWP 102
4.9 Raising or lowering the storage table 105
5 Troubleshooting 108
5.1 The MEWP does not move 109
5.2 Cannot raise the work platform 110
5.3 Storage table cannot be raised 110
6 Moving the MEWP without its own drive 111
7 Optional equipment 113
7.1 Keyless Access System 113
7.2 General Information about the Use of Keyless Access Systems 114
7.3 Commissioning the Keypad and the Transponder Reader 114
7.4 Using the Display: 117
7.5 Operating the transponder reader 122
7.6 ISM access module (o) 126
7.7 Warning Zone Light 126
7.8 Narrow Aisle Operation 129
.
F Maintenance of the MEWP 131
.
1 Spare Parts 131
2 Operational Safety and Environmental Protection 131
3 Maintenance Safety Regulations 133
3.1 Working on the electrical system 134
3.2 Consumables and used parts 134
3.3 Wheels 134
3.4 Hydraulic system 135
4 Lubricants and Lubrication Schedule 136
4.1 Handling consumables safely 136
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4.2 Lubrication Schedule 138

4.3 Consumables 139
5 Maintenance and repairs 140
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5.1 Preparing the MEWP for maintenance and repairs 140
5.2 Removing and installing the battery panel 140
5.3 Preventing the Operator Platform from Accidentally Lowering 141
5.4 Check lowering cut-off 142
5.5 Cleaning 143
5.6 Check wheel attachment and wear 147
5.7 Checking the hydraulic oil level 148
5.8 Checking electrical fuses 150
5.9 Putting back into service after maintenance and repair work 152
6 Decommissioning the MEWP 153
6.1 Prior to decommissioning 153
6.2 Action to be taken during decommissioning 153
6.3 Putting the MEWP back into service after decommissioning 153
7 Safety tests to be performed at intervals and after unusual incidents 154
8 Final de-commissioning, disposal 154
9 Human vibration measurement 154
.
G Maintenance, Inspection and Changing of Maintenance
Parts Requiring Replacement 155
.
1 Maintenance Contents EKM 202 155
1.1 Owner 155
1.2 Customer Service 158
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A Correct Use and Application
1 General
The mobile elevating work platform must be used, operated and serviced in
accordance with the present operating instructions. Any other type of application
is considered improper use and may result in injuries to personnel and damage to
the MEWP or other property.
2 Correct application
NOTICE
The maximum load and load distance are indicated on the capacity plate and must
not be exceeded.
The following operations are in accordance with regulations and are permitted:
– Raising and lowering by the operator on the operator platform.
– Transporting small items on the storage table.
– Travel with the platform raised or lowered.
– Travel in indoor areas.
– Travel on even ground.
– Order picking of goods.
– Maintenance work.
The following operations / reasonably foreseeable incorrect applications are
prohibited:
– Lifting and carrying people, with the exception of the driver on the operator
platform.
– Pushing or pulling loads.
– Travel on uneven ground.
– Travel in outdoor areas.
– Several changes of direction in quick succession.
– Towing a trailer.
– Transporting suspended loads
– Transporting swaying loads
CAUTION!
Risk of tipover due to wind forces
Wind forces affect the operational stability of the MEWP.
uThe MEWP is intended only for indoor applications.
uIf wind forces occur during an indoor application (e.g. if warehouse gates are
opened), operation is to be suspended until the wind forces have subsided.
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Operation in areas open to the public
WARNING!
Risk of injury to third parties if the truck is operated in areas open to the
public.
uIf operated in areas open to the public, the MEWP must be driven and operated
only by trained operators or drivers.
uIf the situation becomes too confusing due to the presence of the public, the owner
must instruct the public to allow space in order to avoid potential accidents. If
necessary, the operator must work in co-operation with a marshaller who directs
people away from the hazardous area and warns the operator if anyone is still
present in the hazardous area.
uPeople must be warned not to work under, stand under or walk through a raised
operator platform.
Z For shearing and crushing points see page 28
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3 Approved application conditions
– Operation in industrial and commercial environments.
– Operation only on secure, level surfaces with sufficient capacity.
– Do not exceed the permissible surface and point loading limits on the travel paths.
– Operation only on travel paths that are visible and approved by the operating
company.
– Negotiating slopes up to a maximum of 3° with a lowered working platform.
– Do not travel across or at an angle on slopes. Travel with the load facing uphill.
WARNING!
Operation under extreme conditions
Operating the truck under extreme conditions can result in malfunctions and
accidents.
uSpecial equipment and authorisation are required if the MEWP is to be used in
extreme conditions, especially in dust-laden or corrosive environments.
uOperation in explosive atmospheres is not permitted.
The MEWP must be used exclusively in industrial and commercial environments.

The truck must be parked and secured only in indoor areas.
– Permissible temperature range +5 °C to +25 °C.

– Secure parking is only permissible at +5 °C to +25 °C.
– Maximum air humidity 95% non-condensing.
– Do not charge the battery below +5 °C.
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4 Proprietor responsibilities
For the purposes of these operating instructions, the "operating company" is defined
as any natural or legal person who either uses the MEWP himself, or on whose
behalf it is used. In special cases (e.g. leasing or renting), the operating company
is considered the person who, in accordance with existing contractual agreements
between the owner and operator of the MEWP, is charged with operational duties.
The operating company must ensure that the MEWP is used only for the purpose
it is intended for and that danger to life and limb of the operator and third parties
are excluded. Furthermore, accident prevention regulations, safety regulations
and operating, servicing and repair guidelines must be followed. The operating
company must ensure that all operators have read and understood these operating
instructions.
NOTICE
Failure to comply with the operating instructions shall invalidate the warranty. The
same applies if improper work is carried out on the truck by the customer or third
parties without the permission of the manufacturer.
5 Adding attachments and/or optional equipment

The mounting or installation of additional equipment which affects or extends the
functionality of the MEWP requires prior permission in writing from the manufacturer.
Local-authority approval may also need to be obtained.
Local authority approval, however, cannot take the place of the manufacturer’s
approval.
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B Truck Description
1 Application
The MEWP is a small items orderpicker and is intended for operation on level
ground. Small items can be placed and carried on the storage table. The low overall
height and platform height allow it to be driven through doorways. The low net weight
means that it can travel on lifts.
The rated capacity is indicated on the data plate or the Qmax capacity plate.
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2 Travel direction definition
The following determinations have been made for travel direction specification:
3 2
Item Travel direction

1 Left
3 Reversing/drive direction
2 Forward/load direction
4 Right
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3 Assemblies and Functional Description
3.1 Assembly Overview
5 6 7 8 9 10 11 12 13 14 15 16
17
Item Description Item Description

5 9 Travel direction rocker/service
t Handle (left, capacitive) t brake
6 t Control/display unit 10 t "Raise operator platform" button

t Key switch 11 o "Raise storage table" button
13 "Lower operator platform"
o Transponder t button
7 o Keypad 12 o "Lower storage table" button

Easy Access storage
o compartment 14 t "Warning signal (horn)" button
o ISM access module 15 t Emergency disconnect switch

8 t Steering rotary switch 16 t Handle (right)
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18 19 20
21 22 23 24 17 21 17 25 26 27 28

18 t Operator platform doors 24 o Warning protection light
Operator platform/working
19 o Work lights 17 t platform
Storage table
t (with manual height
adjustment)
20 25 t Drive wheel
Storage table
o (with electric height
adjustment)
t Reflectors 26 t Mains plug
21 Lighting Battery panel/lower storage
o "Flasher" warning system
27 t facility
22 t Support wheel 28 t Emergency mode control
23 t Skirt
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29 30 31

Pressure-sensitive mat
29 t (deadman switch)
31 t Storage compartment
30 o Rail guidance
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3.2 Functional Description
Safety equipment
The enclosed and smooth geometry with rounded edges ensures safe handling of
the MEWP. The operator on the operator platform is surrounded by a handrail.
Doors must always be kept closed when the work platform is raised. It is also
possible to install a door lock (o) that can only be opened when the operator
platform has been lowered fully.
An optional acoustic signal sounds during travel, when the MEWP is being raised
and lowered or when the doors are opened.
In the raised position, a pressure-sensitive switch monitors the area between the
drive system and the operator platform. If the area is occupied (e.g. by an object or
person), lowering is stopped.
Activating the emergency disconnect switch rapidly cuts out all electrical functions in
hazardous situations.
Emergency Stop safety feature
The emergency stop is activated by the traction controller. Each time the MEWP is
switched on, the system performs a self-diagnosis. The steering controller sends a
system status signal, which is monitored by the traction controller. If the signal fails
to appear or a fault is identified, the MEWP automatically brakes to a halt. Event
messages on the display unit indicate the emergency stop.
CAUTION!
The MEWP brakes automatically
If the system detects that the required signals have not been received, or detects an
error, the system responds with an emergency stop and brakes the MEWP until it
stops or until a valid signal status has been reached.
Hydraulic system
Pressing the lifting button starts the pump unit, supplying hydraulic oil from the oil
reservoir to the lift cylinder. Pressing the lift button raises the operator platform at a
constant speed; pressing the lower button lowers the operator platform.
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Operator platform
The MEWP is equipped with an operator platform. The travel functions are enabled
only if the operator is standing on the operator platform, both hands are on the
handles, and the doors are closed.
Drive system
Two maintenance-free AC three-phase motors power the drive wheels through the
transmission. The electronic traction controller ensures stepless speed regulation of
the drive motors and hence smooth starting, powerful acceleration, and electronically
controlled braking with energy recovery.
Braking system
The operator can brake gently and wear-free by pulling back the travel control knob.
This feeds energy into the battery (service brake).
The electromagnetic spring pressure brake acting on the drive motor serves as
both parking and handbrake. The parking brake is electrically released and actuated
through spring pressure.
Steering
The electric steering is operated through a rotary switch near the left handle.
Steering movements are performed by varying the rotational speeds of the two drive
motors.
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Electric steering
The electric steering system is self-monitoring. The steering controller checks the
steering system continuously. If an error is detected, the traction controller interrupts
travel mode (emergency stop) and brakes until the truck comes to a halt. The
parking brake then engages.
When the Emergency Stop or Emergency Disconnect are activated steering

functions are disabled until the system is reset.
Electrical System
The MEWP is equipped with electronic drive and lift control. The electrical system of
the MEWP has an operating voltage of 24 Volt.
Controls and displays
Ergonomic controls ensure fatigue-free operation for sensitive application of travel

operations. The display unit (2-inch display) shows the operator key information such
as the travel program, service hours, battery capacity and event messages.
One-hand operation
The MEWP is equipped with one-hand operation, which can be activated via a
button on the control and display unit, see page 70. If this button is pressed, only
one hand needs to be on the handles for operation.
Z When one-hand operation is activated, the MEWP travels at a speed of 1,6 km/h.
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4 Technical Specifications
4.1 Performance data
Description EKM 202 -
300 T
Q Rated capacity
215 kg
(max. 1 person (max. 135 kg))
Storage table capacity 100 kg
Capacity of battery-cover storage facility 115 kg
Maximum permitted manual force 200 N
Maximum permitted wind speed 1 0 m/s
Permissible tilt when operator platform is raised 2 °
Travel speed
8/4 km/h
Load direction/drive direction
Operator platform lift speed 0.25 m/s
Operator platform lowering speed 0.21 m/s
Lift speed, 80 mm/s
work table with/without rated load
Lowering speed, work table with/without rated load 80 mm/s
Max. gradeability (5 min.) 15 / 15 %
with/without load with lowered operator platform
Drive motor 2 x 0.5 kW
Lift motor 2.2 kW
Output S3 10 %
Service brake Inversion/regenerative
Parking brake Magnetic brake
Traction controller type AC traction controller
Drive system Electric
Steering Electric
1) Only permitted for use in enclosed areas.
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4.2 Dimensions
b1
b9
WA
h4
l3
300 h3
610
h12
l1
1407
h1
468
324
m2
25
Description EKM 202 - 300 T

l1 Overall length 1528 mm
l3 Platform length 595 mm
b1/ b2 Overall width 750 mm
b9 Platform width 681 mm
h1 Mast height retracted 1433 mm
h3 Lift 3000 mm
h4 Mast height extended 4433 mm
h7 Platform height 324 mm
h12 Platform height, raised 3324 mm
Wa Turning radius 1250 mm
Storage table lift, manual/electric height 290/610 mm
adjustment
Battery panel top edge to floor 468 mm
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Picking height 5331 mm
24
4.3 Weights
Net weight incl. battery (standard) 660 kg
Front axle load with load incl. battery 410 kg
Rear axle load with load incl. battery 600 kg
Front axle load without load incl. battery 250 kg
Rear axle load without load incl. battery 410 kg
4.4 Tyre type
WARNING!
Accident risk from incorrect wheel disassembly/assembly
uThe load wheels/drive wheel may only be disassembled or assembled by the
manufacturer's customer service department, which has been specially trained to
do this. In exceptional cases, this task may be performed by a customer service
department authorised by the manufacturer.
CAUTION!
Risk of accident due to uneven wear of the wheels
The quality of the wheels affects the operational stability and driving behaviour of the
MEWP. Uneven wear affects the stability of the MEWP and lengthens the stopping
distance.
uWhen replacing wheels, make sure the MEWP is not skewed.
uAlways replace wheels in pairs (left and right).

Tyre size, drive system t 300 x 65 mm
Tyre size, support wheels t 250 x 50 mm
Tyre size, support wheels
o 200 x 50 mm
Z With rail guidance option
Wheels, number front/rear (x = driven) t 2/2x

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4.5 EN norms
Continuous sound pressure level
– Mobile elevating work platform: 60 dB(A)

in accordance with EN 12053 as harmonised with ISO 4871.
Z The continuous sound pressure level is calculated according to standard procedures

and takes into account the sound pressure level when driving, lifting and idling. The
sound pressure level is measured at the driver’s ear.
Z Noise levels can fluctuate depending on the floor composition and wheel lining.
Vibration
– Mobile elevating work platform: 1,81 m/s²

in accordance with EN 13059
Z In accordance with standard procedures, the vibration acceleration acting on the

body in the operating position is the linearly integrated, weighted acceleration in the
vertical direction. It is calculated when travelling over thresholds at constant speed.
These measurements were taken on a single occasion and must not be confused
with the human vibrations of the "2002/44/EC/Vibrations" operator directive. The
manufacturer offers a special service to measure these human vibrations, see
page 154.
Electromagnetic compatibility (EMC)
The manufacturer confirms that the truck adheres to the limits for electromagnetic
emissions and resistance as well as the static electricity discharge test in
accordance with EN 12895 as well as the standardised instructions contained
therein.
Z No changes to electric or electronic components or their arrangement may be made

without the written agreement of the manufacturer.
WARNING!
Medical equipment can be damaged by non-ionised radiation
Electrical equipment on the MEWP emitting non-ionising radiation (e.g. wireless data
transmission) can affect medical equipment (pacemakers, hearing aids etc.) carried
by the operator, and result in malfunctions. Consult a doctor or the manufacturer of
the medical equipment to determine whether it can be used near the MEWP.
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4.6 Specifications according to RED guideline (Radio Equipment
Directive) for radio units
Z The table contains any components installed according to the European Directive
2014/53/EU. The table shows the affected frequency range and the emitted
transmission power for each component.
Component Frequency range Transmission power

Radio module (ISM Online) 433,05 - 434,79 MHz < 10 mW
Gateway (ISM Online) 433,05 - 434,79 MHz < 10 mW
Gateway (ISM Online) GSM 850/900 MHz 2W
Gateway (ISM Online) GSM 1800/1900 MHz 1W
Access module (ISM Online) 13,56 MHz < 100 mW
Gateway (ISM Online) LTE 850/900 MHz 3,2 W (35 dBm)
Gateway (ISM Online) LTE 1800/1900 MHz 1,6 W (32 dBm)
4.7 Conditions of use
Ambient temperature
– operating at +5 °C to +25 °C
Z Special equipment and authorisation are required if the MEWP is to be used

continually in conditions where there are extreme temperature fluctuations and
condensing air humidity.
Z Use in a cold store is prohibited.
WARNING!
Risk of accident due to use in extreme conditions
Operating the MEWP under extreme conditions can result in malfunctions and
accidents.
uThe MEWP requires special equipment and authorisation for applications under
extreme conditions, such as dust-laden or corrosive environments.
uUse in areas where there is a risk of explosion is prohibited.
uUse near unprotected active components of electrical equipment is prohibited.
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5 Identification Points and Data Plates
Z Warnings and notices such as capacity charts, strap points and data plates must be
legible at all times. Replace if necessary.
5.1 Indication Points
32 33 34
max 30 kg
max 66 lbs 35
36
15%
35
max 30 kg
max 66 lbs 115
350
F max F max F max F max

1640 N 2610 N 2610 N max 30 kg 1640 N
max 66 lbs
37 42 37 38 39 40 37 41 37 40 43 44 38
46 47 45 48
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Item Designation
32 Inspection plaque
Information sign: "QR code"
33 The QR code contains a short online video on the basic functions of the
Z MEWP.
34 Information sign: "Steering"
35 Warning: "Maximum load" 100 kg / 220 lbs
36 Information sign: "Mast"
37 Jacking points
38 Information sign: "Steering wheel support force"
39 Truck designation
40 Information sign: "Drive wheel support force"
41 Attachment point for personal restraint systems
42 Warning: "Observe the operating instructions"
43 Data plate see page 31
44 Warning: "Maximum load" 115 kg / 253 lbs
45 Serial number of the MEWP
46 Information signs: "Do not stand on this area!" and "No loads on this area!"
47 Warning notice: "Danger of crushing by platform"
Warning notice: "Trapping hazard"
48
Z 4 times each mast stage
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5.2 Brief instructions
Item Description
49 No operation permitted in
49
wind.
50 No operation permitted on
uneven ground.
52 Maintain clearance to the 50
51
ceiling.
– No operation permitted
under power lines.
54 Observe the operating 52
instructions. 53
55 Carrying loose objects:
– no loose objects may be 54 15%
carried on the operator
platform.
– Secure objects against 55
falling. 115 56
51 Maximum manual force
350
53 Maximum slope with
lowered operator platform
56 Maximum load.
– Maximum operator
weight
– Maximum load on the
storage table
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5.3 Data plate
57 58 59 60 61 62 63 64 65
66
67
68
69

57 Type 64 Year of manufacture
58 Chassis inclination angle 65 Manual force in N
Rated capacity (lower storage
59 Rated capacity (1 person) in kg 66
facility) in kg
Rated capacity (storage table) in
60 67 Wind speed
kg
61 Net weight without load in kg 68 Manufacturer
62 Option 69 Manufacturer's logo
63 Serial number
Z For queries regarding the MEWP or ordering spare parts, always quote the serial
number (63).
5.4 Wind loads

Z The MEWP is intended only for indoor applications. If wind forces occur during
an indoor application (e.g. if warehouse gates are opened), operation should be
suspended until the wind forces have subsided.
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6 Stability
The operational stability of the MEWP has been tested according to latest technical
standards. These take into account the dynamic and static tilting forces that can
occur when the MEWP is used for its intended purpose. Among other things, the
operational stability of the MEWP can be affected by the following components:
– Battery size and battery weight
– Wheels
– Mast
– Transported load (size, weight and load centre)
– Ground clearance (e.g. modification of the tilt safety device)
– Additional weights (e.g. in the battery compartment)
– Attachment (e.g. rail guidance)
WARNING!
Risk of accident due to reduction or loss of operational stability
Changes to the components that affect the operational stability of the MEWP can
impair the operational stability.
uChanges to components may only be made following consultation with the
manufacturer's customer service department.
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C Transport and Commissioning
1 Transport
WARNING!
Accidental movement during transport
Improper fastening of the MEWP during transport can result in serious accidents.
uLoading must only be performed by specialist personnel trained for this purpose.
The specialist personnel must be instructed in securing loads on road vehicles
and handling load securing devices. In each case, correct measurements must be
taken and appropriate safety measures applied.
uThe MEWP must be correctly lashed down when transported on a lorry or trailer.
uThe lorry or trailer must be equipped with tie-down rings.
uSecure the MEWP with chocks to prevent accidental movements.
uUse only lashing straps with sufficient rated strength.
uUse non-slip materials to secure the transport aids (pallet, wedges, ...) e.g. non-
slip mats.
WARNING!
Torn lashing straps
Lashing straps can tear when routed over sharp edges.
uDo not route lashing straps over sharp edges, use suitable cut protection, if
necessary.
uLashing straps that are routed over lift chains must be protected with a suitable
oil-resistant base.
CAUTION!
Damage to the battery panel and operator platform
The battery panel is not designed to withstand the forces in lashing straps and other
fastening materials.
uRemove the battery panel if one of the securing materials is required nearby. Store
the battery panel safely.
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Securing the MEWP for transport
Requirements
– Operator platform fully lowered.
– Work platform is laden.
– Elevating working platform is parked
securely, see page 82.
Tools and Material Required
– Lashing straps
– Edge protectors
– Wooden beam or pallet
Procedure
• Position the wooden beam or pallet
between the front of the transport
vehicle and the elevating working
platform to ensure a positive fit.
• Lay the lashing strap (71) over the
elevating working platform, attach
70
to the transport vehicle and tension
sufficiently. 71
Z Use edge protectors to protect the

MEWP and the lashing straps.
• Secure the steering wheels with chocks (70) to prevent slipping.
The MEWP can now be transported.
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2 Using the Truck for the First Time
If the MEWP is delivered in multiple parts, setup and commissioning must be
performed by trained, authorised personnel.
WARNING!
The use of unsuitable energy sources can be hazardous
Rectified AC current damages the assemblies (control devices, sensors, motors etc.)
of the electronic system.
Unsuitable cable connections (trailing cables) to the battery (too long, wire cross-
section too small) can overheat and set fire to the battery and MEWP.
uOperate the MEWP with battery current only.
uCable connections to the battery (trailing cables) must be less than 6 m long and
have a minimum cross-section of 50 mm².
Procedure
• Check that the equipment is complete.
• Charge the battery, see page 58.
The MEWP can now be put into operation, see page 77.
2.1 Moving the MEWP without a Battery

This operation must only be carried out by a specialist maintenance engineer who
has been instructed in operation.
WARNING!
It must not be performed on slopes or inclines (no brakes).
Z Moving the MEWP without a battery see page 111.

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D Battery - Servicing, Recharging,
Replacement
1 Safety instructions for handling lead-acid batteries
Maintenance personnel
Batteries may only be charged, serviced or replaced by trained personnel. These

operating instructions and the manufacturer’s instructions concerning batteries and
charging stations must be observed when carrying out the work.
Z Work on the battery, installation and removal must be performed only by customer
service.
Fire protection
Do not smoke and avoid naked flames when handling batteries. When the MEWP is
parked for charging there must be no inflammable material or operating equipment
that causes sparks within a distance of at least 2,5 m in the surrounding area. The
room must be ventilated. Fire protection equipment must be available.
CAUTION!
The use of unsuitable fire-protection equipment can result in acid burns
In the event of fire, a reaction with the battery acid can occur if water is used to
extinguish the fire. This can lead to acid burns.
uUse powder extinguishers.
uNever extinguish burning batteries with water.
CAUTION!
Short circuits can result in fire
Damaged battery connections can cause short circuits which can then set fire to the
MEWP and the battery.
uBefore closing the battery cover, make sure that the battery connections are not
damaged.
uReport any defects immediately to your supervisor.
uIdentify a faulty MEWP and take out of service.
uPut the MEWP back into service only after the fault is identified and rectified.
Battery disposal
Batteries may only be disposed of in accordance with national environmental

protection regulations or disposal laws. The manufacturer’s disposal instructions
must be observed.
01.21 en-GB
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Used batteries must be treated as hazardous waste.
These batteries are marked with the recycling symbol and the sign
showing a crossed-out rubbish bin, and should not be disposed of with
ordinary household waste.
Buy-back terms and type of recycling are to be agreed with the
manufacturer as described in § 8 of the battery legislation.
Do not smoke!
No naked flames, glowing embers or sparks near the battery - fire and
explosion hazard!
Avoid fire and explosion hazards and short circuits due to overheating!
Keep away from naked flames and strong heat sources.

Always wear protective clothing (e.g. safety goggles and safety
gloves) when working on cells and batteries.
Always wash your hands after completing the work. Use only
insulated tools. Do not mechanically machine the battery, strike, crush,
compress, notch, dent or modify it in any way.
Hazardous electric voltage! The metal parts of the battery cells are
permanently live. Therefore do not place any foreign objects or tools
on the battery.
Observe national health and safety regulations.
If the materials leak, do not inhale the fumes. Wear safety gloves.
Follow the user instructions and keep them in a visible position in the
charging area.
Work on the batteries should be performed only as instructed by
specialist personnel.
01.21 en-GB
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1.1 General notes on handling batteries
WARNING!
Risk of accidents and injuries when handling batteries
Batteries contain dissolved acid which is toxic and caustic. Avoid physical contact
with battery acid.
uDispose of used battery acid in accordance with regulations.
uAlways wear protective clothing and goggles when working with batteries.
uDo not let battery acid come into contact with skin, clothing or eyes. If necessary,
rinse with plenty of clean water.
uIn the event of physical injury (e.g.skin or eye contact with battery acid) call a
doctor immediately.
uSpilled battery acid should be neutralised immediately with plenty of water.
uFollow national guidelines and legislation.
WARNING!
The use of unsuitable batteries not approved by Jungheinrich for the MEWP
can be hazardous
The design, weight and dimensions of the battery have a considerable effect on the
operational safety of the MEWP, and especially its operational stability and capacity.
The use of unsuitable batteries not approved by Jungheinrich for the MEWP can
lead to a deterioration of the braking characteristics of the MEWP during energy
recovery, causing considerable damage to the electric controller and resulting in
serious danger to the health and safety of individuals.
uUse only batteries approved by Jungheinrich for the MEWP.
uBattery equipment may only be replaced with the agreement of Jungheinrich.
uWhen replacing/installing the battery make sure the battery is securely located in
the battery compartment of the MEWP.
uDo not use batteries that have not been approved by the manufacturer.
Before carrying out any work on the batteries, park the elevating working platform
securely (see page 82).
01.21 en-GB
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2 Battery types
NOTICE
The MEWP is equipped with maintenance-free batteries. Battery equipment should
be replaced only by customer service.
uNo distilled water can be added to this battery type.
uThe cell covers are fixed tight and must not be opened. Opening the covers will
damage the battery.
NOTICE
Reduction of the service life of the batteries
Compensation charging of the standard batteries will reduce the service life of the
batteries.
uOnly charge batteries with a low residual capacity. The "battery indicator, low
residual capacity" symbol lights up in yellow,see page 73.
Z The battery weights can be taken from the battery data plate.
The following table shows the battery types to be used, with reference to their
capacity:
Battery type Capacity Min. weight Max. dimensions Numbe

r
6V battery t 190 Ah 30 kg 262x180x254 mm 4
24V - Li-Ion o 120 Ah 45 kg 422x204x320 mm 1
01.21 en-GB
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3 Lithium-ion battery
3.1 General
The 130 Ah lithium-ion battery is a maintenance-free battery with rechargeable
high-performance energy cells. The battery's daily operating time can be extended
through intermediate charges.
3.2 Approved application conditions

Note the permissible application temperature of the lithium-ion battery – see
page 44.
The permissible range of the battery application temperature does not increase the
permissible range of the MEWP's application temperature.
3.3 Identification points and data plates

3.3.1 Marking of packages with lithium-ion batteries
The Jungheinrich lithium-ion battery is a hazardous material. The applicable ADR

regulations must be observed during transport.
Z ADR = Accord européen relatif au transport international des marchandises

Dangereuses par Route.
72
73
UN 3171
Item Description
72 Danger label class 9A for lithium-ion batteries
Marking of packages with lithium-ion batteries in accordance with the
73 dangerous goods regulations GGVS/ADR appendix 9 for the transport of
hazardous goods
01.21 en-GB
41
3.3.2 Lithium-ion battery data plate
Lithium Ion Secondary Battery / Lithium Ionen Sekundärbatterie 74

Type Year of Manufacture
Typ 75 Baujahr 76
Serial-No. Supplier-No.
Serien-Nr. 77 Lieferanten-Nr. 78
Capacity Nominal voltage

Kapazität 79 Nennspannung 80
Nominal energy Battery-No.
Nennenergie 81 Batterie-Nr. 82
Battery weight +/- 5% Battery ID
Batteriegewicht +/- 5% 83 Batteriekennung 84
Designation
Bezeichnung 85
86
Manufacturer
Hersteller 87
88
+ - 89
90
Item Designation Item Designation

74 Lithium-ion secondary battery 83 Battery weight (± 5%) in kg
75 Battery type 84 Battery identifier
76 Year of manufacture 85 Designation
77 Serial number 86 QR code
78 Supplier number 87 Manufacturer
Rated capacity in Amp
79 88 Manufacturer's logo
hours (Ah)
Safety and warning information,
80 Rated voltage in Volts (V) 89
see page 43
81 Rated energy in Watt hours (Wh) 90 CE marking
82 Battery number
01.21 en-GB
42
3.3.3 Safety Instructions, Warning Indications and other Notes
Used lithium-ion batteries must be treated as hazardous waste.

Lithium-ion batteries marked with the recycling symbol and the sign showing a
crossed-out waste bin must not be disposed of with ordinary household waste.
Buy-back terms and type of recycling are to be agreed with the manufacturer in
example to accordance with the Battery Directive 2006/66/EG, for example.
Avoid fire and short circuits due to overheating.

Do not ignite or position an open flame, glowing embers, or sparks near the
lithium-ion battery.
Keep lithium-ion batteries away from strong heat sources.
Hot surfaces.
Battery cells can generate very high short-circuit currents, causing them to
become hot.
Dangerous electrical voltage!
Battery cells can generate very high short-circuit currents, causing them to
become hot.
Caution!
The metal parts of the battery cells are constantly under voltage, so do not
place any foreign objects or tools on the lithium-ion battery.
Observe the accident prevention regulations and DIN EN 62485-3.
Wear personal protective equipment (e.g. safety goggles and safety gloves)
when handling damaged battery cells and lithium-ion batteries. Use only
insulated tools.
If the contents leak out, do not inhale the fumes.
Always wash your hands after completing the work.
Do not mechanically machine the lithium-ion battery, strike, crush, compress,
notch, dent or modify it in any way.
Do not open, damage, penetrate, bend, heat the lithium-ion battery or allow it to
become hot, do not throw it into a fire, short circuit it or immerse it in water. Do
not store it or operate it in pressurised containers.
Follow the operating instructions and keep them in a visible position in the
charging area.
If any faults are found on the lithium-ion battery, contact the manufacturer's
customer service department immediately.
Do not carry out any actions on your own.
Do not open the lithium-ion battery.
Protect the lithium-ion battery from solar radiation or other forms of heat
radiation.
+ -
Do not expose the lithium-ion battery to heat sources.
01.21 en-GB
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3.4 Technical Specifications
3.4.1 Technical data of battery
1. Product Lithium-ion battery 130 Ah

2. Nominal voltage 25,6 V (3,2 V x 8 cells)
3. Rated capacity 130 Ah
5. Application temperature during -20°C to 55°C , corresponds to ambient
operation1,2 temperature -20°C to 40°C
6. Operating temperature for 0°C to 55°C, corresponds to ambient
charging temperature 0°C to 40°C
7. Storage temperature -20°C to 45°C
(at 5% to 90% relative humidity) Recommended: 20° to 30°C (max. 3
1
months)
8. Electro-chemical system Lithium-ion, LiFePO4 cathode
1) Higherand lower temperatures reduce the service life, lower temperatures reduce
the available capacity.
2) The permissible range of the battery's application temperature does not increase
the permissible range of the EWP's application temperature.
3.4.2 EN norms
Electromagnetic compatibility (EMC)
The manufacturer confirms that the truck adheres to the limits for electromagnetic
emissions and resistance as well as the static electricity discharge test in
accordance with DIN EN 61000-6-4, DIN EN 61000-6-2 and DIN EN 61000-4-2 as
well as the normative references contained therein.
Z No changes to electric or electronic components or their arrangement may be made

without the written agreement of the manufacturer.
WARNING!
Medical equipment can be damaged by non-ionised radiation
Electrical equipment on the MEWP emitting non-ionising radiation (e.g. wireless data
transmission) can affect medical equipment (pacemakers, hearing aids etc.) carried
by the operator, and result in malfunctions. Consult a doctor or the manufacturer of
the medical equipment to determine whether it can be used near the MEWP.
01.21 en-GB
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3.5 Safety regulations for handling lithium-ion batteries
Do not carry out any repairs on the lithium-ion battery.
Replace defective lithium-ion battery by customer service.
WARNING!
Risk of electric shock and burning
Damaged and unsuitable cables can cause electric shocks and can overheat,
resulting in fires.
uAlways use mains cables with a maximum length of 30 m.
Local regulations must be observed.
uUnwind the cable reel fully when using it.
uAlways use original manufacturer’s mains cables.
uInsulation safety, acid and caustic ratings must comply with the manufacturer's
mains lead.
uThe charging connector must be dry and clean when used.
WARNING!
Unsuitable batteries without manufacturer approval for the MEWP can be
dangerous.
The design, weight and dimensions of the battery have a considerable effect on the
operational safety of the MEWP, and especially its stability and capacity. The use of
unsuitable batteries that are not approved by the manufacturer for the EWP can lead
to a deterioration of the braking characteristics of the EWP during energy recovery.
This can lead to considerable damage to the electrical control unit and result in
serious danger to the health and safety of individuals.
uOnly batteries approved by the manufacturer may be used in the EWP.
uThe battery equipment must only be replaced with the manufacturer's
authorisation.
uWhen replacing/installing the battery, make sure the battery is securely located in
the battery compartment of the EWP.
uDo not use any batteries without approval from the manufacturer.
WARNING!
Any damage and other defects to the charger can result in accidents.
If any safety-related modifications, damage or other defects are discovered on the
charger or during operation, the charger must be taken out of service until it has
been repaired.
uTag out and decommission a faulty charger.
uOnly return the charger to service when you have identified and rectified the fault.
01.21 en-GB
45
NOTICE
Intermediate charging of the lithium-ion battery
Intermediate charging of the lithium-ion battery is possible, i.e. a battery that is not
fully discharged can be charged or partially charged at any time.
uThe lithium-ion battery should be fully charged before use.
uTo ensure reliable operation of the lithium-ion battery, it must be fully charged at
least every 4 weeks with frequent intermediate charging.
uTurn off the battery charger before disconnecting the lithium-ion battery from the
charger.
3.6 Battery lifetime and maintenance

The lithium-ion battery is wear-free.
The components are designed to be maintenance-free, and therefore no
maintenance intervals are defined for this battery.
The battery is continually monitored by the battery management system.
NOTICE
Damage to the lithium-ion battery due to discharge
If the lithium-ion battery is not used for a long period of time, it can become damaged
through discharge.
uDisconnect the interface connector from the lithium-ion battery if it is to remain
unused for longer than a week.
uFully charge the battery before extended downtimes.
uTo ensure a long service life of the lithium-ion battery, it must be fully charged
every 4 weeks when not in use.
NOTICE
Intermediate charging of the lithium-ion battery
Intermediate charging of the lithium-ion battery is possible, i.e. a battery that is not
fully discharged can be charged or partially charged at any time.
uThe lithium-ion battery should be fully charged before use.
uTo ensure reliable operation of the lithium-ion battery, it must be fully charged at
least every 4 weeks with frequent intermediate charging.
uTurn off the battery charger before disconnecting the lithium-ion battery from the
charger.
3.7 Operation
3.7.1 Activating the lithium-ion battery
The lithium-ion battery can be switched from energy-saving mode to normal
operation (battery activation) as outlined in the following chapter:
– Connection to the mains socket – see page 58.
01.21 en-GB
46
3.7.2 Discharging the battery
NOTICE
through discharge.
The specified rated capacity is 90% available.

No particular action needs to be taken.
3.7.2.1 Transmitter
The lithium-ion battery has an integrated transmitter. This transmitter uses an
acoustic signal to warn the operator when the charge status of the lithium-ion battery
is low.
Operating
Charge status condition of the Transmitter Meaning
EWP
Switched on Off – Es sind keine besonderen
≥ 25%
Switched off Off Maßnahmen zu beachten.
Switched on Off – Anzeige in der
Anzeigeeinheit oder
dem Fahrerdisplay der
Hubarbeitsbühne beachten.
25% > ... > 13% – Das Laden der Lithium-
Switched off Off Ionen Batterie wird
empfohlen1).
– Batterie laden, see
page 58.
01.21 en-GB
47
Operating
Charge status condition of the Transmitter Meaning
EWP
Switched on Off – Anzeige in der
Anzeigeeinheit oder
An acoustic Hubarbeitsbühne beachten.
13% > ... > 0% Switched off and
signal sounds at – Das Laden der Lithium-
not plugged into a Ionen Batterie wird
10 second
mains socket empfohlen1).
intervals
page 58.
Switched on – Anzeige(n) in der
Anzeigeeinheit oder
An acoustic Hubarbeitsbühne beachten.
signal sounds at – Lithium-Ionen Batterie
0%
Switched off 10 second umgehend laden, um
intervals Schäden an der Batterie zu
vermeiden1).
page 58.
1) Depending on the charge status of the lithium-ion battery, the EWP may initiate lift
cut-off or travel cut-off:
– Lift cut-off:
The lift cut-off prevents the load handler from lifting.
Lowering of the load handler is still available.
– Travel cut-off:
The travel cut-off locks the travel functions or reduces the EWP travel speed.
Z If there is no charge current even when the MEWP is connected to a mains socket,
an acoustic signal sounds at 10 second intervals.
01.21 en-GB
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3.8 Troubleshooting
This chapter enables the operator to localize and rectify basic faults or the results of
incorrect operation himself. When trying to locate a fault, proceed in the order shown
in the remedial action table.
Z If the following remedial actions are carried out and the MEWP cannot be restored to
operational condition, or if a fault or defect in the electronics system is displayed
with a corresponding error message, please contact the manufacturer’s service
department.
Troubleshooting must only be performed by the manufacturer’s customer service
department. The manufacturer has a customer service department specially trained
for these tasks.
In order for customer service departments to respond quickly and specifically to the
fault, the following information is essential:
- Serial number of the NEWP
- Event message on the display unit (if present)
- Error description
- Current location of the MEWP.
If any faults are found in the battery or the Jungheinrich charger, contact the
manufacturer's customer service department immediately.
The operating company must not carry out any remedial work on its own.
Independent attempts to tamper with or repair the battery may invalidate the
warranty. A service agreement with Jungheinrich will
help identify faults.
WARNING!
Do not open the battery.
01.21 en-GB
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3.8.1 Potential hazards
If unusual events occur due to external influences such as use of force, fire, flooding,
etc., the following instructions must be observed:
– The battery cells inside the lithium-ion battery contain substances that can be
flammable if they come into contact with oxygen or water.
– The substances can escape if the battery cells are exposed to high pressure, an
external fire or are mechanically damaged by force.
– However, the amount of these substances is so small that caution is only required
in the immediate vicinity of the battery.
01.21 en-GB
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3.8.1.1 Measures for fire fighting
Fire-fighting measures may only be carried out on a burning lithium-ion battery
by trained and specially equipped fire-fighting personnel (e.g. by a member of the
fire brigade).
3.8.1.2 Touch voltage hazard
WARNING!
Hazardous contact voltages only arise in the event of a technical or physical
defect. The batteries are normally charged. There is still some residual voltage in
a discharged battery. This must be considered as a hazardous contact voltage.
With this kind of defect the battery must not be touched and must not come into
contact with metal objects see page 50.
01.21 en-GB
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3.8.2 Restricted Use (Slow Travel, Lift Cut-Off, No Travel) of the EWP
Possible cause Actions

– Fehler in einem Strang – Lithium-Ionen Batterie mit dem
(Ereignismeldung 5195.x) Ladegerät verbinden.
Die Lithium-Ionen Batterie ist weiterhin – Wenn die Störung dadurch nicht
einsatzfähig, jedoch mit verringerter behoben wird, Kundendienst des
Kapazität. Herstellers verständigen.
Z For other malfunctions – see"Troubleshooting" on page 108.
01.21 en-GB
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3.8.3 EWP can no longer be switched on
Possible cause Actions

– Lithium-Ionen Batterie vom
Energiesparbetrieb in den Normalbetrieb
– Lithium-Ionen Batterie hat zum schalten, see page 46.
Schutz vor Tiefentladung in den – Batterie mit dem Ladegerät verbinden.
Energiesparbetrieb geschaltet. – Wenn die Störung dadurch nicht behoben
wird, Kundendienst des Herstellers
verständigen.
– Lithium-Ionen Batterie wurde außerhalb
des Einsatzbereichs betrieben oder hat
einen Defekt.
Folgende Fehlermeldungen zeigen
an, dass die Lithium-Ionen Batterie – Lithium-Ionen Batterie in den zulässigen
außerhalb des Einsatzbereichs betrieben Einsatzbereich bringen, see page 44.
wird und führen zur Abschaltung der – Batterie mit dem Ladegerät verbinden.
Batterie: – Wenn die Störung dadurch nicht behoben
– Übertemperatur: E5409.1 wird, Kundendienst des Herstellers
– Untertemperatur: E5413.2 verständigen.
– Unterspannung: E5344.1 / E5342.1
Before the lithium-ion battery is shut down,
corresponding warnings appear on the
EWP.

01.21 en-GB
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3.9 Storage, Disposal and Transport
3.9.1 Storing the battery
NOTICE
In new condition, the lithium-ion battery is transported and stored with a charge level
of 50%.
NOTICE
through discharge.
Z The lithium-ion battery may be damaged by a nearby fire. There must be no

flammable material or consumables capable of creating sparks within 2,5 m of the
parked lithium-ion battery.
3.9.2 Instructions for safe handling
NOTICE
In new condition, the lithium-ion battery is transported and stored with a charge level
of 50%.
– Do not physically machine or modify the battery.

– Do not open, damage, penetrate or bend the battery.
– Do not throw the battery into a fire.
– Protect the battery from high temperatures and overheating.
– Protect the battery from solar irradiation.
– Keep the battery away from radiant sources and strong heat sources.
– The specified charging, operating and storage temperature ranges must be
observed.
Failure to comply with these safety instructions can result in fire and explosion or the
leakage of harmful materials.
01.21 en-GB
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3.9.3 Disposal and transport of a lithium-ion battery
3.9.3.1 Instructions for disposal
NOTICE
Lithium-ion batteries must be disposed of in accordance with the relevant national
environmental protection regulations.
uFor lithium-ion battery disposal, contact the manufacturer's customer service
department.
Used lithium-ion batteries are recyclable commodities and must be treated as

hazardous waste.
Lithium-ion batteries marked with the recycling symbol and the sign showing a
crossed-out waste bin must not be disposed of with ordinary household waste.
Return or recycling of batteries must be ensured in accordance with the Battery

Directive 2006/66/EG. Buy-back terms and type of recycling are to be agreed with
the manufacturer.
01.21 en-GB
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3.9.3.2 Shipping information
The lithium-ion battery is a hazardous material. The applicable ADR regulations
must be observed during transport.
Z ADR = Accord européen relatif au transport international des marchandises

Dangereuses par Route
Shipping functional batteries

Functioning batteries can be shipped in accordance with the following regulations:
Classification according UN 3171 lithium-ion battery class 9

to ADR (road transport)
- Classification code M4 lithium battery
- Danger label
UN 3171
- ADR limited quantity LQ:0
IMDG classification (sea UN 3171 lithium-ion battery class 9

transport)
- EMS F-A, S-I
- Danger label
UN 3171
- IMDG limited quantity LQ: -

01.21 en-GB
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IATA classification (air UN 3171 lithium-ion battery class 9
transport)
- Danger label
UN 3171
Exposure scenario Not specified.

Substance safety rating Not specified.
Marking Product does not require marking under EC Directive /
HazMatR.
NOTICE
In new condition, the lithium-ion battery is transported with a charge level of 50%.
Shipping faulty batteries

To transport these faulty lithium-ion batteries, contact the manufacturer's
customer service department. Faulty lithium-ion batteries must not be transported
independently.
01.21 en-GB
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4 Charging the battery
DANGER!
Risk of electric shock and fire
Damaged and unsuitable cables can cause electric shocks and can overheat,
resulting in fires.
uAlways use mains cables with a maximum length of 30 m.
Local regulations must be observed.
uUnwind the cable reel fully when using it.
uAlways use original manufacturer’s mains cables.
uInsulation safety, acid and caustic ratings must comply with the manufacturer's
mains lead.
uThe charging connector must be dry and clean when used.
WARNING!
Risk of explosion due to gases produced while charging
The battery gives off a mixture of oxygen and hydrogen (oxyhydrogen gas) during
charging. Gassing is a chemical process. This gas mixture is highly explosive and
must not be ignited.
uSwitch the charging station and MEWP off first before connecting/disconnecting
the charger cable of the battery-charging station to/from the battery connector.
uThe battery charger must be adapted to the battery in terms of voltage and charge
capacity.
uBefore charging, check all cables and plug connections for visible signs of
damage.
uSufficiently ventilate the room in which the MEWP is to be charged.
uThe battery panel must be open and the battery cell surfaces must be exposed
during charging to ensure adequate ventilation.
uDo not smoke and avoid naked flames when handling batteries.
uWherever the MEWP is parked for charging, there must be no inflammable
material or consumables capable of creating sparks within a 2,5 m area of the
MEWP.
uFire protection equipment must be on hand.
uDo not place any metallic objects on the battery.
uAlways follow the safety regulations of the battery manufacturer and the charging
station manufacturer.
01.21 en-GB
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01.21 en-GB
92
91
59
To start battery charging
Requirements
– Park the MEWP securely, see page 82.
– The "battery indicator, low residual capacity" symbol lights up in yellow on the
display unit, see page 73.
Procedure
• Pull the mains connector (91) out of the storage compartment (92) and plug into
the mains socket.
Battery charging begins. The "charging" symbol flashes in green on the display
unit, see page 73.
• Check on the MEWP display unit that charging has begun.
Completing battery charging; restoring the truck to operation

NOTICE
If charging has been interrupted, the full battery capacity will not be available.
Requirements
– The battery is fully charged.
Procedure
• Remove the mains connector (91) from the mains socket and store it along with
the cable in the storage compartment (92).
The truck is now ready to operate again.
Charging times
The duration of charge depends on the battery capacity.
Z Charging continues automatically after a mains failure. Charging can be interrupted

by removing the mains connector and continued as partial charging.
01.21 en-GB
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5 Battery removal and installation
Z Work on the battery, installation and removal must be performed only by customer
service.
WARNING!
Accident risk during battery removal and installation
Due to the battery weight and acid there is a risk of trapping or scalding when the
battery is removed and installed.
uNote the "Safety regulations governing the handling of lead-acid batteries" section
in this chapter.
uWear personal protective equipment (safety shoes, helmet, hi-vis vest, protective
gloves etc.) when removing and installing the battery.
uUse only batteries with insulated cells and insulated terminal connectors.
uWhen replacing a battery always install the same battery type in the battery
compartment. Compensating weights must not be removed and must remain in
the same position.
uPark the MEWP on a level surface to prevent the battery from sliding out.
uOnly use crane lifting gear with sufficient capacity when replacing the battery.
uUse only approved battery replacement devices (battery roller stand, replacement
trolley etc.).
uMake sure the battery is located securely in the MEWP's battery compartment.
CAUTION!
Battery installation and removal can cause short circuits
The battery cable or connector can get trapped between the truck chassis and
battery when the battery is installed and removed.
Damaged cables can cause short circuits, setting the MEWP and battery on fire.
uPlace the battery cable and connector on the battery.
uDo not pinch or trap the battery cable and connector.
01.21 en-GB
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Removing the battery
Requirements
– Elevating working platform is parked securely, see page 82.
– Battery exposed, see page 140.
– Battery voltage measured and faulty battery located.
Procedure
• Disconnect the battery connector (96).
• Disassemble the battery retainer (95):
• Remove the M8 hex nut (94).
The battery retainer has been disassembled.
• Undo the battery terminals and insulate with a suitable material.
• Lift out the battery (93).
The faulty battery (93) has been removed.
93
94
95
96
01.21 en-GB
62
Installing the battery
Requirements
– Elevating working platform is parked securely, see page 82.
– Faulty battery removed
Procedure
• Insert the new battery (93).
• Install the battery retainer (95).
• Connect the batteries.
• Check all cables and connectors for visible damage.
• Insert the battery connector (96).
• Insert the battery panel.
The battery (93) has been installed.
93
94
95
96
01.21 en-GB
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64
01.21 en-GB
E Operation
1 Safety regulations for the operation of mobile elevating
work platforms
Driver authorisation
The MEWP must be used only by suitably trained personnel, who have
demonstrated to the operating company or its representative that they can drive
and handle loads and have been expressly authorised to operate the MEWP by the
operating company or its representative; national regulations must also be followed
where applicable. A driver's licence is not required.
Z The MEWP is intended only for indoor applications. If wind forces occur during
an indoor application (e.g. if warehouse gates are opened), operation should be
suspended until the wind forces have subsided.
Operator’s rights, obligations and responsibilities
The operator must be informed of his duties and responsibilities and be instructed in
the operation of the MEWP, and must be familiar with the content of these operating
instructions.
Unauthorised use
The operator is responsible for the MEWP while it is in use. The operator must
prevent unauthorised persons from driving or operating the MEWP. No one (except
the operator) must be lifted or carried on the MEWP.
Damage and faults
The supervisor must be informed immediately of any damage or faults in the MEWP.
An MEWP which is unsafe for operation (e. g. due to worn wheels or fault brakes)
must not be used until it has been correctly repaired.
Repairs
The operator must not carry out any repairs or alterations to the MEWP without
authorisation and without the necessary training. The operator must never disable or
adjust safety mechanisms or switches.
01.21 en-GB
65
Hazardous area
WARNING!
Danger of accident/injury in the hazardous area around the MEWP
The hazardous area is the area in which people can be endangered by the travelling
or lifting movements of the MEWP. This also includes the area within range of falling
loads or lowering/falling operating equipment.
uInstruct unauthorised persons to leave the hazardous area.
uIn case of danger to third parties, give a warning signal in good time.
uIf unauthorised personnel are still within the hazardous area despite being
requested to leave, stop the MEWP immediately.
Safety devices, warning signs and warning instructions
Safety devices, warning signs (see page 28) and warning instructions in the present
operating instructions must be strictly observed.
WARNING!
Removing or disabling safety devices can cause accidents
Removing or disabling safety devices such as the emergency disconnect switch, key
switch, buttons, horn, flashing lights, sensors, panels, etc. can result in accidents
and injuries.
uIdentify the faulty MEWP and take out of service.
uDo not return the MEWP to service until you have identified and rectified the fault.
01.21 en-GB
66
2 Displays and Controls
5 6 7 8 9 10 11 12 13 14 15 16
17
Item Control /display Function

5 Left handle t – Both handles must be held to operate the
16 Right handle t MEWP.
– If the left handle is released, the MEWP
remains at a standstill (capacitive hand sensor).
One-hand operation:
– After changing over to crawl speed, operation
with one hand becomes possible,see page 70.
6 Control and display unit t Displays steering modes, warning indicators,
incorrect operation notes and service displays
o Switches on the MEWP using Easy Access with
PIN code
7 Key switch t Switches control current on and off. Removing the
key prevents the MEWP from being switched on
by unauthorised persons.
ISM access module o Switches on the MEWP
Keypad o
Transponder o
Easy Access o
8 Steering rotary switch t Steering
– Turn the switch to the right:
Travel direction changes to the right.
– Turn the switch to the left:
Travel direction changes to the left.
9 Travel direction rocker t Forward travel and reversing; acceleration and
braking:
– Move rocker forward:
01.21 en-GB
Acceleration and forward travel.

– Move rocker back:
Braking and reversing.
67
Item Control /display Function
10 Button for t – Working platform is raised.
"Raise working platform"
11 Button for o – Work table is raised.
"Raise work table“
12 Button for o – Work table is lowered.
"Lower work table“
13 Button for t – Working platform is lowered.
"Lower working platform"
14 Warning signal (horn) t – Warning signal button (horn)
button
15 Emergency disconnect t Disconnects the main current circuit from the
switch battery
– All main electrical functions are shut down and
the MEWP is braked.
– Electric steering is shut down and the MEWP
cannot be steered.
17 Operator platform t The operator platform acts as a deadman's switch:
(all functions are – Operator platform occupied:
unlocked when occupied) Travel and all functions enabled.
– Operator platform unoccupied:
Brake is applied.
2.1 Display unit (2 inch display)
97
98
99
100 101
102
103
104
105
01.21 en-GB
68
Item Control or Function
display
99 Battery capacity display Battery discharge status
97 Information line Displays event messages and optional information
such as speed or residual run time.
98 Power display Shows the available power in the travel program
selected.
100 Symbol field Displays the symbols, see page 73.
101 Battery type (characteristics) Displays the set battery type or set battery
1
characteristic curve
1 = Maintenance-free gel/dry-cell battery
2 = Special battery (lithium-ion battery)
102 Travel program Shows the travel program selected.
103 Service hours Shows the MEWP operating hours, see page 76.
104 Button allocation see page 70
105 Buttons Selection buttons for the functions shown above
them.
01.21 en-GB
1) If
the setting is for normal or high-performance wet-cell batteries or batteries for special options, no
battery type is shown.
69
2.1.1 Information field
Any event messages are shown in the left section of the information line (97).
The right section of the information line shows the MEWP speed in km/h or mph.
Z The manufacturer's customer service department can change the information line
from kg and km/h units to lbs and mph units and vice versa.
2.1.2 Button allocation of the display
Functions and operator menus that can be operated via the symbols and buttons of
the display unit depend on the operating situation as well as the scope and settings
of the MEWP.
Button allocation within the main menu
Symbol Meaning
Menu change:
Changes to the next operator menu
Travel program up (t):

Changes the travel program in rider mode
(No symbol) (o):
Uses the pre-set travel program in rider mode
The default setting can be changed by the manufacturer's customer
service department.
Shutdown (o):
Allows the MEWP to be switched off
Shutdown is only on the display if the MEWP is switched on with an
access code.
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70
Button allocation in options menu (o)
Symbol Meaning
Menu change:
Changes to the next operator menu
Slow travel:
Switches slow travel on and off.
Settings (o):
To change to the menu to administer the codes or transponders
Z Depending on the number of options that can be activated an additional operator

menu may appears.
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71
Button allocation in menu for managing codes or transponders (o)
Symbol Meaning
Back:
Cancels the current procedure and returns to the previous menu.
Log-in history:
Displays the chronological log-in history
Change set-up code:

To change the set-up code and to activate the keypad or the
transponder reader.
Edit access code / transponder:
To add or delete access codes or transponders
Button allocation in the submenus
Symbol Meaning
Selection up:
To select access codes or transponders,
to scroll back during the log-in process
Selection down:
To select access codes or transponders,
to scroll forward during the log-in process
Delete:
To delete access codes selected
Add:
To add a new access code
Confirm:
To confirm an entry or a transponder code 01.21 en-GB
72
2.1.3 Symbols in the display
Any number of pictograms can be displayed in the pictogram field (100). Which
pictograms are shown in the pictogram field depends on the operating and truck
status.
Symbol Meaning Colour Function

Emergency stop Red Fault detected
– Lifting, lowering and travel functions
stopped. Lowering at reduced speed
is still possible.
Service note Yellow Lights up when maintenance is due.
Emergency control Red Operation has switched to emergency

control – see page 93.
Indicator Green Indicator active
Deadman switch on Yellow Illuminates if the operator platform is

operator platform not under load when the travel switch
is actuated.
Parking brake Red Parking brake activated
Green Battery charge display (with on-board

charger only):
– Flashing: Charging in progress
Charging process – Illuminates continuously: Charging
complete
Red Charging interrupted
High temperature Yellow High temperature detected
– Funktionen Heben, Senken und
Fahren der Hubarbeitsbühne
werden reduziert
Red High temperature detected
werden abgestellt
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73
Low temperature of Yellow Lithium-ion battery low temperature
lithium-ion battery detected
(o) – Entladeströme und
Energierückspeisung werden bei
tiefen Temperaturen reduziert.
Lithium-ion battery below permissible
temperature range
– Die Hubarbeitsbühne wird über das
Batterieschütz abgeschaltet.
– Die Anzeigeeinheit wird
abgeschaltet.
Impact display Yellow Lights up when a moderate shock
(equipment with event has occurred.
fleet management – Schleichfahrt wird ausgelöst.
system) Red Lights up when a serious shock event
has occurred.
werden abgestellt.
Slow travel Green Lights up when the "slow travel" button
is pressed (travel speed reduction).
Slow travel Yellow Reduced speed and lift height
Safety doors Yellow Lights up when the safety doors are

not closed and the lift or lower button
has been pressed.
Lift deactivated Yellow Lights up if the lift functions are

deactivated due to insufficient battery
capacity or if the lift function has not
been released.
Lifting of lift limit Yellow Illuminates if the "lift" button is pressed
blocked when the lift limit has been reached.
Lowering limit, mast Red Lights up when the mast lift lower limit
lift is reached.
Two-hand operation Yellow Left hand not on handle when travel

switch actuated
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74
Tilt angle Red Tilt angle > 2°
Work lights Green Work lights switched on
MEWP guided Green The MEWP is in narrow aisle operation

– see page 129.
Battery fault Yellow Fault detected.

– Dieses Symbol wird angezeigt,
wenn die Batterie nur noch
einen stark reduzierten Lade- /
Entladestrom zulässt.
Warning Yellow Operating error
Red Fault detected.
Fahren der Hebebühne werden
abgestellt.
01.21 en-GB
75
2.1.4 Battery discharge indicator
The battery charge status is shown on the MEWP display via a battery symbol
(99). When a battery is discharged to the permissible discharge level, the message
"Charge Battery" appears in the left section of the information line (97), (see
page 68).
Z The standard setting for the battery discharge indicator (99) is based on MEWPs
delivered with standard batteries.
2.1.5 Battery discharge monitor
If the residual capacity falls below the required level, lifting is inhibited. A
corresponding display (100) appears. Lifting is not enabled until the connected
battery is at least 70% charged.
NOTICE
Full discharge can damage the battery
Self-discharge can cause the battery to fully discharge. Full discharge shortens the
useful life of the battery.
uCharge the battery at least every 2 months.
Z Charge the battery, see page 58.
2.1.6 Hourmeter
Z Prepare the MEWP for operation, see page 80 or see page 113.
The service hours are counted when the MEWP is ready for operation.
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76
3 Preparing the MEWP for Operation
3.1 Checks and Operations to Be Performed Before Starting Daily
Work
WARNING!
Risk of accident in the hazardous area around the MEWP
Before the MEWP can be started, operated or a load lifted, transported or lowered,
the operator must ensure that there is nobody within the hazardous area.
uInstruct all persons to leave the hazardous area around the MEWP. If people do
not leave the hazardous area, cease working with the MEWP immediately.
uIf people do not leave the hazardous area despite being warned, the MEWP must
be secured against use by unauthorised persons.
WARNING!
Damage or other defects in the MEWP can result in accidents.
If damage or other defects are discovered in the MEWP during the following checks,
it must be taken out of service until it has been properly repaired.
uPut back into service only after the fault has been identified and repaired.
Inspection before daily operation
Procedure
• Check the entire MEWP from the outside for damage and leaks.
• Check the drive wheel and load wheels for damage.
• Check the markings and labels for completeness and legibility, see page 28.
• Make sure panels are secure and check them for damage.
• Check the safety functions.
3.2 Entry and exit
WARNING!
Loads or objects in the operator position leg compartment
Loads or objects in the operator platform leg compartment can impede the operation
of controls in this area. For example, the objects can accidentally start or jam the
controls.
Loads or objects protruding out of the perimeter of the operator platform can collide
with other components during operation. In the event of a collision, the operator on
the operator platform may be injured or the MEWP may be damaged.
Loads or objects also pose a trip hazard.
uKeep the operator platform leg compartment clear of objects.
WARNING!
01.21 en-GB
Risk of falling from a raised operator platform

The operator could fall out if the doors are open and the operator platform is raised.
uDo not open the doors when the operator platform is raised.
77
CAUTION!
Crushing by the operator platform doors
There is a risk of hands or feet being crushed when the gates are opened and
closed.
uDo not place any part of your body between the doors and the frame of the
operator platform when opening the doors.
CAUTION!
It is forbidden to operate the MEWP with more than one person on the operator
platform.
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78
Requirements
– Operator platform is fully lowered.
– MEWP braked to a halt, see page 100.
Procedure
• Open the operator platform doors (18) inwards.
Z You must face the MEWP upon entry and exit.

• To enter and exit, hold onto the frame (106) of the MEWP.
• The doors (18) close automatically behind the driver.
The operator platform has been occupied. Travel is enabled only when the pressure-
sensitive mat is under load.
Z If the mechanical door lock option is fitted (o), the MEWP doors (18) will not open
when the operator platform is raised.
18
106
01.21 en-GB
79
3.3 Preparing the truck for operation
Z For a correct start, do not place hands on the operating handles when switching on.
The operating handles may only be used when started fully.
Switching on the MEWP
Requirements
– Checks and operations before starting daily work performed, see page 77.
Procedure
• Open the doors (18).
• Step onto the operator platform (17).
• Close the doors (18).
• Turn the emergency disconnect switch (15) to unlock it.
• Switch on the MEWP; to do this:
• Insert the key in the key switch (7) and turn it as far to the right as it will go.
• Use the keyless access system (o), see page 113.
• Hold the card or transponder in front of the ISM access module and, depending
on the setting, press the green button on the ISM access module (o).
The MEWP is ready to operate.
7 15
18
17
01.21 en-GB
80
3.4 Checks and operations to be carried out when the truck is
operational
WARNING!
Damage and other defects to the MEWP and optional equipment can result in
accidents
If damage or other defects are discovered on the MEWP or optional equipment
during the following checks, the MEWP must be taken out of service until it has been
repaired.
uTag out the faulty MEWP and take out of service.
Requirements
– Prepare for operation, see page 80.
Procedure
• Test warning devices and safety equipment:
• Test the emergency disconnect switch, see page 89.
• Test the horn by pressing the "warning signal" button.
• Test the doors.
• Test the service and parking brake, see page 100.
• Test the steering, see page 99.
• Test the hydraulic system, see page 102 and see page 105.
• Test the travel functions, see page 96.
• Test the lighting (work lights, etc.) (o).
• Test the controls and displays and check for damage, see page 67.
01.21 en-GB
81
3.5 Parking the MEWP securely
WARNING!
Risk of accident due to unsecured MEWP
It is forbidden to leave the MEWP when unsecured.
uPark the MEWP securely when leaving it.
uException: If the operator is staying in the immediate vicinity of the MEWP and is
leaving it only for a brief time, it is sufficient simply to apply the parking brake, see
page 101. The operator stands in the immediate vicinity of the MEWP only if he
can immediately resolve a problem or prevent an attempt at unauthorised use.
WARNING!
Risk of accident due to MEWP not being securely parked
It is forbidden to park the MEWP on a slope or incline. It is forbidden to park the
MEWP without engaging the brakes.
uPark the MEWP on level ground. In special cases, the MEWP may need to be
secured with chocks.
uIf the brake is not working, place wedges underneath the wheels of the MEWP to
prevent it from moving inadvertently.
01.21 en-GB
82
Parking the MEWP securely
Procedure
• Park the MEWP on a level surface.
• Fully lower the operator platform:
• Press the "lower operator platform" button (13).
• With the steering rotary switch (107) , turn the steering wheel to "straight-ahead
travel".
• Switch off the MEWP; to do this:
• Turn the key in the key switch (7) anti-clockwise as far as it will go. Remove the
key from the key switch (7).
• Use the keyless access system (o), see page 113.
• Press the red key on the ISM access module (o).
• Press the Emergency Disconnect switch (15).
• Open the doors (18).
• Leave the operator platform (17).
• Close the doors (18).
The MEWP is parked securely.
7 15
107 13
18
17
01.21 en-GB
83
4 Working with the MEWP
4.1 Safety regulations for truck operation
Travel routes and work areas
Only use lanes and routes specifically designated for truck traffic. Unauthorised
third parties must stay away from work areas. Loads must only be stored in places
specially designated for this purpose.
The MEWP must be operated only in work areas where there is sufficient lighting, in
order to avoid danger to personnel and materials. Additional optional equipment is
necessary if the MEWP is operated in areas with insufficient lighting.
Z Operation is permitted only in enclosed areas.
DANGER!
Do not exceed the permissible surface and point loading on the travel lanes.
At blind spots get a second person to assist.
The driver must ensure that the loading dock /dock leveller cannot be removed or
come loose during loading/unloading.
Travel surface
The travel surface on which the MEWP is to be used must be appropriately

maintained to ensure the traction to be expected for travel, steering and braking
under the prevailing environmental conditions.
The specifications on the MEWP data plate are based on a dry, level travel surface.
Other ground conditions may have a negative effect on the operational stability of the
MEWP. They require an adjustment to the rated performance (reduction of speed,
etc.) of the MEWP.
WARNING!
Action to take in the event of MEWP tipover
If the MEWP is in danger of tipping over, the operator should not jump out of the
MEWP. He must keep his whole body within the operator platform.
The operator must:
uCrouch down,
uHold onto the operator platform with both hands,
uLean against the direction of fall.
Conduct while travelling
The operator must adapt the travel speed to local conditions. The operator must
drive slowly when negotiating bends or narrow passageways, when passing through
swing doors, and at blind spots. The operator must always keep a safe braking
distance from any vehicle in front, and must be in control of the working platform at
all times. Abrupt stopping (except in emergencies), rapid U turns and overtaking at
dangerous or blind spots are not permitted. It is forbidden to lean out or reach out
01.21 en-GB
while travelling out of the working and operating area.
84
Tilt sensors
Tilt sensors are active over a platform height of 500 mm. These prevent the MEWP
from tipping over when travelling on sloping surfaces. At inclination angles over 2°,
travel and lifting are shut off. The operator platform must then be lowered. The
MEWP can then be shunted out of the hazard area.
Travel visibility
The operator must look in the travel direction and must always have a clear view of
the route ahead. If carrying loads that affect visibility, the MEWP must travel against
the load direction. If this is not possible, a second person must walk alongside the
MEWP as a marshaller to observe the travel path while maintaining eye contact with
the operator. Travel only at crawl speed and with particular caution. Stop the MEWP
immediately if eye contact is lost.
WARNING!
Risk of accident when operating with a raised operator platform
Working with a raised operator platform can affect the operator's visibility. Persons
within the hazardous area of the MEWP could be injured. The hazardous area is the
area in which people can be endangered by the movements of the MEWP. This also
includes areas that can be reached by falling loads, operating equipment, etc. Apart
from the operator (in the normal operating position), no other people are permitted in
the hazardous area of the MEWP.
uWhen carrying out hydraulic or travel operations, make sure that nobody is present
in the hazardous area.
uInstruct other people to move out of the hazardous area of the MEWP.
uStop working with the MEWP immediately if people do not leave the hazardous
area.
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85
Fall protection
The operator must not leave the operator platform when it is raised. Do not leave the
operator platform to climb onto parts of the building or onto other trucks. Climbing
over and onto the safety gates, control panel, operator platform guard etc. can result
in the operator falling out of the raised operator platform.
Negotiating slopes and inclines
Do not negotiate slopes and inclines up to 3° unless they are marked as traffic
lanes. The slopes or inclines must be clean and non-slip. It should be possible to
travel along them according to the technical specifications of the truck. The truck
must always be driven with the load facing uphill. It is forbidden to turn, drive at an
oblique angle, or park the MEWP on inclines or slopes. Inclines up to 3° must only
be negotiated with the load handler lowered, at slow speed and with the driver ready
to brake at any moment.
Negotiating lifts, loading ramps and docks
Lifts may only be negotiated if they have sufficient capacity, are suitable for driving
on and authorised for truck traffic by the operating company. The driver must satisfy
himself of the above before entering these areas. When entering lifts, the MEWP
must have the load in front and must take up a position which does not allow it to
come into contact with the walls of the lift shaft. Persons riding in the lift along with
the MEWP must only enter the lift after the MEWP has safely stopped, and must
leave the lift before the MEWP. The driver must ensure that the loading ramp / dock
cannot move or come loose during loading / unloading.
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86
Type of loads to be carried
The operator must make sure that the load is in a satisfactory condition. Loads must
always be positioned safely and carefully. Use suitable precautions to prevent parts
of the load from tipping or falling down. Prevent liquid loads from sloshing out.
WARNING!
Risk of accident and tipover when transporting suspended and swinging loads
Transporting suspended and swinging loads can reduce the operational stability of
the MEWP. In addition, swaying loads can injure or damage people or components in
the vicinity of the MEWP.
uDo not transport suspended loads.
uDo not transport swinging loads.
WARNING!
Risk of accident when transporting liquid loads
The following hazards can arise when transporting liquid loads:
Liquids sloshing out.
Change to the load centre through jerky lifting and travel movements and the
associated falling of the load.
Impairment of MEWP operational stability due to slipped or unstable loads.
uAccelerate the MEWP gradually.
uTravel at a constant speed.
uAdapt your travel speed to the conditions of the route and the load you are
transporting.
uBe prepared to brake at all times.
uReduce travel speed accordingly on narrow bends.
uWatch out for other traffic at crossings and passageways.
uAlways travel with a lookout at blind spots.
WARNING!
Electromagnetic interference can result in accidents
Strong magnets can cause electronic components such as Hall-effect sensors to be
damaged, resulting in accidents.
uDo not bring magnets into the operating area of the MEWP. Exceptions to this rule
are commercial, weak clamping magnets for attaching notices.
CAUTION!
Risk of tripping and falling when working with the MEWP
The operator may fall from the work platform when carrying out work unsecured or
improperly.
uA personal restraint system comprising a safety belt with safety rope is
recommended.
uBefore using the work platform, ensure that all railings and doors are closed and
01.21 en-GB
properly locked.
uAlways stand securely with both feet on the platform. Never place ladders, crates,
planks or similar objects on the platform in order to create additional range.
87
CAUTION!
Risk of injury from falling parts
Objects may fall if carried on the storage table.
uCarefully stow loads and objects on the storage table.
uSecure objects on the storage table against falling by using a container and/or
sufficient means of load securing.
uDo not exceed the permissible load of the storage table.
uLoose objects may not be carried on the operator platform.
NOTICE
Unintentional travel movement in single-hand operation
If single-hand operation is switched on, goods, tools, body parts, etc. may come
into contact with the right-hand travel switch. Contact will trigger unintentional travel
movement.
uKeep sufficient clearance from the travel switch.
Towing trailers and other vehicles
CAUTION!
The MEWP must not be used to tow a trailer or to tow other trucks!
01.21 en-GB
88
4.2 Emergency Disconnect
CAUTION!
Maximum braking can cause accidents
Operating the emergency disconnect switch during travel will bring the MEWP to a
halt with maximum braking force. This can cause the load to slide. There is a higher
risk of accidents and injury.
uDo not use the emergency disconnect switch as a service brake.
uWhen travelling, only use the emergency disconnect switch in the event of danger.
CAUTION!
Faulty or non-accessible emergency disconnect switches can cause accidents
A faulty or non-accessible emergency disconnect switch can cause accidents. In
dangerous situations, the operator cannot bring the MEWP to a halt in time by
applying the emergency disconnect switch.
uOperation of the emergency disconnect switch must not be obstructed by objects
placed in its way.
uReport any defects on the emergency disconnect switch immediately to your
supervisor.
uPut into service only after the fault has been identified and repaired.
01.21 en-GB
89
Pressing the emergency disconnect switch
Procedure
• Press the emergency disconnect switch (15).
All main electrical functions are deactivated.

The MEWP is braked to a halt.
Z When you press the emergency disconnect switch, electric steering is shut off.
Steering functions are disabled until the system is reset.
Z Press the Emergency Disconnect switch on in emergencies.

Releasing the emergency disconnect switch
Procedure
• Turn the emergency disconnect switch (15) to unlock it.
All electrical functions are switched on and the MEWP is operational again (provided
the MEWP was operational before the emergency disconnect switch was pressed).
15
01.21 en-GB
90
4.3 Emergency control and 2nd operator platform
CAUTION!
Emergency lowering must only be performed by trained personnel.
uMaintain sufficient clearance between the working platform and battery panel
during the procedure.
uNote the shearing and crushing points under the operator platform before fully
lowering.
The emergency control (112) – second operator platform – is used for operation
in an emergency and for the daily function test/safety test. In order to access the
emergency control, the flap in the cover must be opened.
108
109
110
15
111
112

15 Emergency disconnect switch 110 "Changeover" switch
"Raise elevating work platform"
108 111 "Brake release" switch
button
"Lower elevating work platform"
109
button
01.21 en-GB
91
4.3.1 Emergency control - releasing the brake
CAUTION!
A released brake can result in accidents
When the "brake release" button is actuated, the MEWP is not secured against
rolling away.
uDo not release the brake on a gradient.
uAfter moving the MEWP, the "brake release" button must be pressed again.
Release the brake
Requirements
– There is an emergency situation.
– The MEWP is standing on level ground.
– The MEWP is secured to prevent rolling.
– The MEWP is lowered.
– No one is on the MEWP or in the hazardous area.
Procedure
• Open the flap on the emergency control.
• Press the "Brake release" button (111).
The brake is released.
Z After moving the MEWP, the "Brake release" button“ (111) must be pressed again.
108
109
110
15
111
112
01.21 en-GB
92
4.3.2 Emergency control - switchover
In emergency situations, the MEWP can be switched to emergency control using the
switchover button. The Raise and Lower buttons on the MEWP are then enabled.
Control switchover
Requirements
Procedure
• Press the "Switchover" button (110).
Control is switched over.
Raising the MEWP

Requirements
– Switchover to emergency control has been completed.
– The MEWP is switched on.
– The doors are closed.
Procedure
• Press the "Raise work platform“ button (108).
The work platform is raised.

Lowering the MEWP
Requirements
– Switchover to emergency control has been completed.
– The MEWP is switched on.
– The doors are closed.
Procedure
• Press the "Lower work platform“ button (109).
The work platform is lowered.

01.21 en-GB
93
4.4 Emergency lowering
WARNING!
Lowering the load handler and operator position can result in injuries
The hazardous area is the area in which people can be endangered by the mast, the
operator position or the storage table or the load. This also includes the area within
reach of falling loads or lowering/falling operating equipment.
uInstruct other people to move out of the hazardous area of the MEWP during
emergency lowering.
uDo not stand underneath a raised storage table or raised operator position.
uIf a second person is used to lower the operator position via the emergency
lowering device below, this person and the operator must communicate with each
other. Both people must be in a safe area to avoid danger.
uDo not perform emergency lowering of the operator position when the parts of the
elevating work platform are in the rack.
WARNING!
Risk of crushing during emergency lowering
During emergency lowering, there is a risk of the operator on the operator platform
getting crushed between the operator platform and the rack or other objects.
uKeep the whole of your body inside the operator platform.
CAUTION!
Emergency lowering must only be performed by trained personnel.
uMaintain sufficient clearance between the working platform and battery panel
during the procedure.
uNote the shearing and crushing points under the operator platform before fully
lowering.
The operator platform can be lowered using the emergency lowering function even if
the electronics have failed.
Opening the lowering valve
Requirements
– The MEWP is parked securely, see page 82.
– The platform cannot be lowered with the emergency control, see page 91.
Procedure
• Remove the battery panel, see page 140.
• Open the lowering valve (114):
• Carefully turn the adjusting screw (113) anticlockwise by hand.
Z The lowering speed increases the further the lowering valve is opened.
01.21 en-GB
The lowering valve has been opened. The operator platform is lowering.
94
Closing the lowering valve
Requirements
– Lowering valve (114) open.
Procedure
• Carefully turn the adjusting screw (113) clockwise by hand as far as it will go.
The lowering valve is closed.
113
114
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95
4.5 Travel
WARNING!
Incorrect travel can cause accidents and injury
Incorrect travel can cause accidents and therefore injury to the operator and / or third
parties.
uAlways transport a load outside the narrow aisle as low as possible, allowing for
ground clearance.
uDo not lean out of the truck while travelling.
uMake sure the travel routes are clear.
uAdapt your travel speed to the route conditions, the work area and the load.
uMake sure you have sufficient visibility when reversing.
uEnsure that there is nobody in the hazardous area when carrying out travel and
hydraulic operations.
uInstruct other people to move out of the hazardous area of the MEWP.
uStop working with the MEWP immediately if people do not leave the hazardous
area.
WARNING!
Risk of collision when operating the MEWP
Operating the MEWP with open panels and covers can lead to collisions with
persons or objects.
uDo not operate the MEWP unless the panels and covers are closed and properly
locked.
Anti-roll back device for slow travel on inclines
If the MEWP does not have sufficient speed to travel up an incline, it may roll back.
Roll-back is detected by the MEWP control and the MEWP is braked to a halt.
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96
Requirements
– Put the MEWP in operation, see page 80.
– Step onto the operator platform (17), see page 77.
Procedure
• Grip the left handle (5) with the left hand and the right handle (16) with the right
hand.
• Move the travel switch (9) in the desired travel direction: forward (V) or reverse
(R).
Z When the travel switch is released, it automatically returns to the neutral position
and the MEWP brakes.
• Control the travel speed with the travel switch (9).
The brake is released and the MEWP moves in the selected direction.
Z For details of the brake functions, see page 100.
5 16
17
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97
4.5.1 Changing direction during travel
CAUTION!
Danger when changing travel direction during travel
Changing the travel direction causes the MEWP to decelerate sharply. When the
travel direction is changed, this can result in a high speed in the opposite travel
direction unless the travel switch is released in time.
uAfter setting off in the opposite direction, apply the travel switch gently or not at all.
uDo not perform any sudden steering operations.
uAlways face the direction of travel.
uMaintain an adequate overview of the route you are travelling.
CAUTION!
Risk of tipover when changing direction repeatedly
Changes in direction of travel carried out in quick succession can cause the MEWP
to rock and impair operational stability.
uIf there is a risk of rocking, release the travel direction rocker until the EWP has
stabilised.
Changing direction during travel
Requirements
– The MEWP is ready to operate, see page 80.
– The operator platform is occupied, see page 77.
Procedure
• Grip the left handle (5) with the left hand and the right handle (16) with the right
hand.
• Drive the MEWP in the load or drive direction:
• Actuate the travel direction rocker (9).
• While travelling in the opposite direction, turn the travel direction rocker (9).
The MEWP brakes regeneratively via the traction controller until it starts to move
in the opposite direction.
Z The travel direction change reduces the MEWP energy consumption. Energy is
recovered, which is controlled by the traction controller.
• After setting off in the opposite direction, only actuate the travel direction rocker
(9) lightly or not at all.
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4.6 Steering
Procedure
• Turn the steering rotary switch (8) to the left or right.
The MEWP is steered in the desired direction.
Z If steering while at a standstill, the work platform rotates around itself.
NOTICE
Steering within narrow aisles
The MEWP is guided within narrow aisles. Steering is not possible.
8
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99
4.7 Brakes
WARNING!
Accident risk
The brake pattern of the MEWP depends largely on the conditions on the travel lane.
uThe operator must take into account the travel lane conditions when braking.
uBrake the MEWP carefully to prevent the load from slipping.
uIn normal operation, brake the MEWP only with the service brake.
Z Press the Emergency Disconnect switch on in emergencies.
5 16
17
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100
4.7.1 Braking with the Service Brake
Procedure
• When the travel switch (9) is set to the zero position (0), the MEWP is braked
regeneratively.
The MEWP is braked to a halt regeneratively.
4.7.2 Inversion braking
Procedure
• While travelling, set the travel switch (9) in the opposite travel direction, see
page 98.
The MEWP is braked by countercurrent until it starts to move in the opposite

direction.
4.7.3 Parking brake
Z The mechanical brake automatically applies when the MEWP comes to rest.
5 16
17
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101
4.8 Raising or lowering the MEWP
WARNING!
Risk of accidents during lifting and lowering
Other people can be injured in the MEWP's hazardous area.
The hazardous area is defined as the area in which people are at risk from the
MEWP movement, including the load handler, attachments etc. This also includes
areas that can be reached by falling loads etc.
Apart from the operator (in the normal operating position), there should be no other
people in the MEWP's hazardous area.
uInstruct other people to move out of the hazardous area of the MEWP. Stop
working with the MEWP immediately if people do not leave the hazardous area.
uIf people do not leave the hazardous area despite the warning, prevent the MEWP
from being used by unauthorised people.
uOnly transport loads that have been correctly secured and positioned. Use suitable
precautions to prevent parts of the load from tipping or falling down.
uDamaged loads must not be transported.
uDo not exceed the maximum loads specified on the capacity plate.
uDo not walk or stand underneath the raised operator position.
uDo not stand on the storage table.
uDo not lift any persons other than the operator.
uDo not reach or climb into moving MEWP parts.
uThe operator must not leave the operator position when it is raised. Do not climb
onto parts of the building or other trucks.
WARNING!
Risk of falling from a raised operator platform
The operator could fall out if the doors are open and the operator platform is raised.
uDo not open the doors when the operator platform is raised.
WARNING!
Unauthorised lowering speeds can cause accidents
The line break safety valve in the Main Lift hydraulic cylinders stops the operator's
position from lowering if the lowering speed is out of range (> 0,4 m/s). If the safety
valve applies for an unauthorised lowering speed, determine the cause.
uIf there no leakage in the hydraulic system, raise the Main Lift slightly and then
lower it again slowly.
uSpilled, leaking hydraulic oil must be removed immediately with an appropriate
bonding agent.
uThe mixture of bonding agents and consumables must be disposed of in
accordance with relevant regulations.
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CAUTION!
Raising the MEWP
Requirements
– Both hands are on the handles or crawl speed is switched on.
– Make sure that there is sufficient upward room.
Procedure
• Press the "Raise work platform“ button (10).
The work platform is raised.

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103
Lowering the MEWP
Requirements
– Constant checking to ensure that no one is located under the platform.
Procedure
• Press the "Lower work platform“ button (13).
The work platform is lowered.
10 13
4.8.1 Lift Limit (o)
The lift height and travel below a defined lift height can be set for a specific customer
by the customer service department of the manufacturer.
The operator can manually override the setting by pressing and holding
the softkey below the symbol.
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4.9 Raising or lowering the storage table
CAUTION!
NOTICE
When lowering the storage table, make sure that it does not collide with the loads on
the lower storage facility.
4.9.1 Mechanical Storage Table (t)
CAUTION!
Risk of injury due to uncontrolled lowering of the mechanical storage table
The weight of the load pushes the mechanical storage table down jerkily when the
actuation lever is pushed.
uOnly adjust the mechanical storage table in an unladen condition.
Lowering the storage table
Procedure
• Grab the side of the storage table with both hands.
• Press and hold the actuation lever (115).
• Push the storage table down.
The height of the storage table has been adjusted.

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105
Raising the storage table
Procedure
• Grab the side of the storage table with both hands.
• Press and hold the actuation lever (115).
• Adjust the storage table upwards.
The height of the storage table has been set.
115
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106
4.9.2 Electrical storage table (o)
Lowering the storage table
Requirements
Procedure
• Press the "Lower storage table“ button (12).
The storage table is lowered.
Raising the storage table
Requirements
Procedure
• Press the "Raise storage table“ button (11).
The storage table is raised.
11 12
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107
5 Troubleshooting
This chapter enables the operator to localize and rectify basic faults or the results of
incorrect operation himself. When trying to locate a fault, proceed in the order shown
in the remedial action table.
Z If the following remedial actions are carried out and the MEWP cannot be restored to
operational condition, or if a fault or defect in the electronics system is displayed
with a corresponding error message, please contact the manufacturer’s service
department.
Troubleshooting must only be performed by the manufacturer’s customer service
department. The manufacturer has a customer service department specially trained
for these tasks.
In order for customer service departments to respond quickly and specifically to the
fault, the following information is essential:
- Serial number of the NEWP
- Event message on the display unit (if present)
- Error description
- Current location of the MEWP.
Event messages (E) and information messages (I)
Z Event messages (E) and information messages (I) are displayed in the information
line (97) of the display unit, see page 68.
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108
5.1 The MEWP does not move
Possible cause Action
Battery connector not inserted Check the battery connector and
insert if necessary.
Emergency Disconnect pressed Unlock the Emergency Disconnect
Key switch set to "O" Set the key switch to I
Battery charge too low Check the battery charge
and charge battery if necessary
Faulty fuse Checking fuses
Incorrect code entered in display unit (o) Enter correct code, see page 117
Incorrect code entered on keypad (o) Enter correct code, see page 114
Incorrect transponder used on
Use correct transponder, see page 122
transponder reader (o)
Incorrect transponder used on ISM
Use correct transponder, see page 126
access module (o)
Two-hand operation: Both hands on the handles or change to
Both hands not on the handles. one-hand operation.
Operator platform not occupied. Occupy the operator platform.
Switched to 2nd operator platform. Switch to operation at 2nd operator
Operation only from below. platform.
Brake released? Bleed the brake.
Doors are open Close the doors.
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109
5.2 Cannot raise the work platform
MEWP is not ready to operate. Carry out all actions listed under "The
MEWP does not move".
Hydraulic oil level too low. Check hydraulic oil level.
Battery discharge monitor has switched Charges the battery.
itself off.
Faulty fuse. Check the fuses.
Excessive load. Note maximum capacity (see data plate).
"Raise elevating working platform" Do not press the buttons.
button/"Lower elevating working
platform" button not in neutral position
when the elevating working platform was
switched on.
Buttons on 1st operator platform not Change over to 2nd operator platform.
working.
MEWP is standing on sloping ground. Move to level ground.
Brake released. Bleed the brake.
Doors are open. Close the doors.
Deadman switch not pressed. Press the deadman's switch.
Both hands not on the handles in two- Place both hands on the handles or
hand operation. change to slow travel.
5.3 Storage table cannot be raised

MEWP is not ready to operate. Carry out all actions listed under "The
MEWP does not move".
Battery discharge monitor has switched Charge the battery.
off.
Faulty fuse. Check the fuses.
Excessive load. Note maximum capacity (see data plate).
"Raise storage table" button/"Lower Do not press the buttons.
storage table" button not in neutral
position when the elevating working
platform was switched on.
Two-hand operation - Place the second hand on the handle.
Second hand not on the handle.
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110
6 Moving the MEWP without its own drive
WARNING!
Put the MEWP back into service only after the fault has been identified and rectified.
WARNING!
Risk of crushing and material damage
Uncontrolled movements can occur if the MEWP is on a sloping surface and the
brake is released. This can result in personal injuries or material damage.
uSecure he MEWP to prevent it rolling.
The emergency control – second operator platform – is used for operation in

an emergency and for the daily function test/safety test. In order to access the
emergency control, the flap (116) in the cover must be opened.
116
111
01.21 en-GB
111
Release the brake
Requirements
– The MEWP is standing on level ground.
– The MEWP is secured to prevent rolling.
– The MEWP is lowered.
– No one is on the MEWP or in the hazardous area.
Procedure
• Press the "Brake release" button (111).
The brake is released.
Z After moving the MEWP, the "Brake release" button“ (111) must be pressed again.
116
111
01.21 en-GB
112
7 Optional equipment
7.1 Keyless Access System
The keyless access systems serve as a replacement for the key switch to release
the MEWP.
The keyless access system allows an individual code to be allocated to each
operator or group of operators.
6
1 2 3
4 5 6
117
7 8 9
0 C
119
118
Item Description
6 Display unit (EasyAccess Softkey):
– Description see page 68
– Entry of 4-digit set-up and access codes
– For set-up and access codes with the numbers 1 to 4
– Up to 10 access codes can be stored
117 Keypad (EasyAccess PINCode):
– Only in combination with the display unit (6)
– Entry of 4-digit set-up and access codes and C (clear)
– For set-up and access codes with the numbers 0 to 9
– Up to 100 access codes can be stored
118 Transponder reader (EasyAccess Transponder):
– Only in combination with the display unit (6)
– Up to 100 transponders can be stored
119 ISM online access module:
– If the truck is equipped with an ISM Online access module, see "ISM
Online Access Module" operating instructions.
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113
7.2 General Information about the Use of Keyless Access Systems
The default code is to be found on a sticker. When using for the first time, change
the set-up code and remove the sticker!
– Default code: 2-5-8-0
– Factory set-up code: 2-4-1-2
Z When a valid code is entered or a valid transponder used, a green tick appears on
the display unit.
When an invalid code has been entered or an invalid transponder used, a red cross
is displayed, and the entry must be repeated.
Z If the MEWP is not used for a certain length of time, the display unit switches to
standby mode. Pressing any key cancels standby mode.
The following additional settings can be performed by the manufacturer’s customer

service department.
7.3 Commissioning the Keypad and the Transponder Reader

If the MEWP is equipped with a keypad or a transponder reader, it can only be
operated using the keys on the display unit. The keypad and the transponder reader
have to be activated by the operating company.
01.21 en-GB
114
7.3.1 Activating the keypad
Procedure
• Release the emergency disconnect
switch, see page 89.
6
• Enter the default code 2-5-8-0 with the
keys below the display unit (6).
The MEWP is switched on.
• Press the key below the "Settings"
symbol (120).
• Press the key below the "Change set-up
code" symbol (121). 120
• Enter set-up code 2-4-1-2 with the
keypad (117).
The set-up code entered is displayed.
121
Z When starting the truck for the first time,
change the set-up code. The new set-
up code must not be the same as the
default set-up code or an access code.
1 2 3
Press the key below the "Delete"
symbol (122). 4 5 6
The set-up code is deleted. 117
7 8 9
• Enter a new set-up code with the
0 C
keypad (117).
• Press the key below the "Confirm"
symbol (124).
The new set-up code is displayed.
Z If the new set-up code was entered 2412

incorrectly, the procedure can be repeated
using the key below the "Delete"
symbol (122).
• To return to the main menu, press the 122
key below the "Back" symbol (123).
• Delete the default code, see page 120.
• Create access codes, see page 119. 123
124
The keypad is active.
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115
7.3.2 Activating the transponder reader
Procedure
switch, see page 89.
• Enter the default code 2-5-8-0 with the 6
symbol (120).
code" symbol (121). 120
• Enter the set-up code 2-4-1-2 with the
The set-up code entered is displayed.
121
• Press the key below the "Delete"
symbol (122).
The set-up code is deleted.
• Hold a transponder in front of the
transponder reader (118).
This transponder thus becomes the set- 4
up transponder.
symbol (124).
The code for the set-up transponder is
displayed. 122
Z If the wrong transponder has been used, 123

the procedure can be repeated using the
key below the "Delete" symbol (122).
118
• To return to the main menu, press the
Z The default code can no longer be used
and must be deleted.
Delete the default code, see page 125.

• Add new transponders, see page 124. 124
The transponder reader is now active.

01.21 en-GB
122
123
116
7.4 Using the Display:
7.4.1 Switching on the MEWP with an Access Code
Procedure
switch, see page 89. 6
• Enter the access code with the buttons
below the display (6).
7.4.2 Switching off the MEWP
Procedure
• Press the key under the "Switch off" symbol (125) in the 125
display unit.
• Press the emergency disconnect switch, see page 89.
The MEWP is switched off.

01.21 en-GB
117
7.4.3 Changing the Set-up Code
Requirements 120
– The MEWP is switched on, see
page 117.
Procedure 121
symbol (120).
• Press the key below the "Change set-
up code" symbol (121).
• Enter the set-up code with the keys
below the display unit (6).
The set-up code entered is shown as
filled-in circles. 6
symbol (122).
The set-up code is deleted.
• Enter the new set-up code with the
Z The new set-up code must be different 122

from existing access codes.
symbol (124).
The new set-up code is displayed. 124
Z If the new set-up code has been

entered incorrectly, delete it and add a
set-up code again.
To return to the main menu, press the

The set-up code has been changed.
123
01.21 en-GB
118
7.4.4 Adding a new access code
Requirements 120
page 117.
Procedure
symbol (120). 126
• Press the key below the "Edit access
code" symbol (126).
The set-up code is requested.
6
All the access codes are displayed.
• Press the keys below the "Add"
symbol (127).
• Enter the new access code with the
Z The new access code must be

different from existing access codes.
symbol (124). 1111
The new access code is displayed.
2222
Z If the new access code has been
3333
entered incorrectly, delete it, see
page 120, and add an access code
again. 127
To return to the main menu, press the 123

key below the "Back" symbol (123). 124
A new access code has been added.

01.21 en-GB
119
7.4.5 Deleting an access code
Requirements 120
page 117.
Procedure
symbol (120). 126
• Press the key below the "Edit access
code" symbol (126).
The set-up code is requested.
122
All the access codes are displayed.
• Select the access code to be deleted
with the key below the "Selection
down" symbol (128). 6
symbol (122).
The access code has been deleted.
1111
2222
3333
122
123 128 01.21 en-GB
120
7.4.6 Displaying the Log-in Process
The use of the last different access codes is displayed during the log-in process. The
last log-in is displayed first.
Z If multiple access codes are logged as being displayable simultaneously, the display
area can be moved by scrolling forward or back.
Requirements 120
page 117.
Procedure
• Press the key below the "Settings" 129
symbol (120).
• Press the key below the "Log-in
process" symbol (129).
The set-up code entered is shown as
6
filled-in circles.
• To scroll forward, press the
button under the "Down selection"
symbol (128) as many times as
necessary.
The display area moves: Additional
earlier log-ins are displayed.
• To scroll back, press the button under
3333
the "Up selection" symbol (130) as 2222
many times as necessary.
The display area moves: More recent 1111
log-ins are displayed.
The log-in process is displayed.

123 128 130
01.21 en-GB
121
7.5 Operating the transponder reader
NOTICE
Do not damage the transponders. The MEWP cannot be switched on with damaged
transponders.
7.5.1 Switching on the MEWP with a Transponder
Procedure
• Release the emergency disconnect switch,
see page 89.
• Hold the transponder in front of the
transponder reader (118). 118
A green tick appears and remains until the

transponder has been confirmed. If there
is no confirmation within 20 seconds, the
access prompt appears.
• Press the button below the "Confirm"
symbol (124).
The MEWP is switched on. 124
Z The MEWP can only be switched on when the display unit (6) is lit. If the display unit
is in standby mode, the code or transponder will not be recognised. Pressing any
key cancels standby mode.
7.5.2 Switching off the MEWP (Transponder Reader)
Procedure
• Press the key under the "Switch off" symbol (125) on 125
the display unit.
• Press the emergency disconnect switch, see page 89.
The MEWP is switched off. 01.21 en-GB
122
7.5.3 Changing the Set-up Transponder
Requirements 120
page 122.
Procedure
121
symbol (120).
code" symbol (121).
• Place the set-up transponder on the
The code of the set-up transponder is
shown on the display unit (6). 118

symbol (122).
A dashed line is shown.
• Place a new set-up transponder on the
transponder reader (118). 122
Z The new set-up transponder code must

be different from existing transponder
codes.
symbol (124).
The new code for the set-up transponder
is displayed.
Z If the wrong transponder has been used,

the procedure can be repeated using the
key below the "Delete" symbol (122).

key below the "Back" symbol (123). 124
The set-up transponder has been changed.
123
Z With components software from V1.04 onwards, up to 4 set-up transponders can be

01.21 en-GB
used.
123
7.5.4 Adding a new transponder
Requirements
120
page 122.
Procedure
symbol (120). 126
• Press the key below the "Edit
transponder" symbol (126).
The set-up transponder is requested.
All transponder codes are shown on 118
the display unit (6).
• Press the key below the "Add"
symbol (127).
• Place a new transponder on the
Z The new transponder code must be

different from existing transponder
code. 6

symbol (124).
The new code is displayed.
Z If the wrong transponder has been 127

used, delete it, see page 125, and add
a correct transponder. 123
124
A new transponder has been added.
Z The transponder codes saved are sorted first of all numerically and then
alphabetically.
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124
7.5.5 Deleting transponders
Requirements
120
page 122.
Procedure
symbol (120).
• Press the key below the "Edit 126
transponder" symbol (126).
The set-up transponder is
requested.
118
All transponder codes are shown on
the display unit (6).
• Select the transponder code to
be deleted with key below the
"Selection down" symbol (128).
symbol (122).
The transponder has been deleted.
6
• To return to the main menu,
press the key below the "Back"
symbol (123).
122
123 128
01.21 en-GB
125
7.5.6 Displaying the Log-in Process
The use of the last different transponders is displayed during the log-in process. The
last log-in is displayed first.
Z If multiple transponders are logged as being displayable simultaneously, the display

area can be moved by scrolling forward or back.
Requirements 120
page 117.
Procedure
• Press the key below the "Settings" 129
symbol (120).
• Press the key below the "Log-in
process" symbol (129).
• To scroll forward, press the
button under the "Down selection" 118
symbol (128) as many times as
necessary.
The display area moves: Additional
earlier log-ins are displayed.
• To scroll back, press the button under
the "Up selection" symbol (130) as
many times as necessary.
The display area moves: More recent
log-ins are displayed.
The log-in process is displayed.
123 128 130
7.6 ISM access module (o)
Z If the truck is equipped with an ISM access module or Can Code refer to the “ISM
Access Module” operator manual.
7.7 Warning Zone Light
CAUTION!
Risk of accident due to restricted view
Looking directly at the LED light can dazzle and temporarily impair eyesight.
uDo not look directly at the LED light.
01.21 en-GB
uDo not change the factory setting.
126
CAUTION!
Reduced intensity of dot projected on the ground when operator platform is
raised
When travelling with a raised operator position in the load direction, the area
projected on the ground weakens as the lift height increases. At the same time,
the distance of the area around the MEWP grows as the lift height increases.
NOTICE
Concealed warning zone light
The warning zone light function activates automatically from a platform height of
500 mm.
Warning zone lights serve as a visual aid and provide greater safety in the
warehouse. When the operator platform is raised, the 3 warning zone lights project a
red area onto the ground to the side and in front of the MEWP.
The position of the projected area is factory pre-set.
The operating MEWP can thus be detected at an early stage. When working with
a raised operator platform, people in the area surrounding the MEWP are given
warning and accidents are avoided
01.21 en-GB
127
7.7.1 Components Overview – Warning Zone Light
131 24
Item Description
24 Warning protection light in the load direction
131 Side warning protection lights
01.21 en-GB
128
7.8 Narrow Aisle Operation
There are several types of rail guidance for use in narrow aisles. These variants
each have different properties.
Varianten:
– Einsatz in einer Personenschutzanlage
– Einsatz mit zusätzlichen Sensoren
– Permanenter Schmalgangbetrieb
Z Bei allen Varianten ist eine doppelte Trittschaltmatte und die Option Blinker verbaut.
Z The speed in narrow aisle operation may be limited due to the regulations of the
country of use.
Einsatz in einer Personenschutzanlage
When used in a personal protection component, there are no restrictions on the

EWP functions.
Einsatz mit zusätzlichen Sensoren
The MEWP is also equipped with

sensors (132), which automatically
detect entry into narrow aisles. The
following restrictions apply when using
the MEWP in narrow aisles:
– Reduzierung der Geschwindigkeit

auf 4 km/h.
– Fahren mit angehobener
Arbeitsbühne über 1,2 m ist nicht
möglich.
132
During use in narrow aisles, the narrow aisle symbol appears in the
display unit.
Permanenter Schmalgangbetrieb
With permanent narrow aisle operation, the following restrictions apply both inside
and outside the narrow aisle:
– Reduzierung der Geschwindigkeit auf 4 km/h.

– Fahren mit angehobener Arbeitsbühne über 1,20 m ist nicht möglich.
01.21 en-GB
129
130
01.21 en-GB
F Maintenance of the MEWP
1 Spare Parts
To ensure safe and reliable operation, use only the manufacturer's original spare
parts.
The manufacturer’s original spare parts are consistent with the manufacturer’s
specifications and guarantee the highest possible quality of safety, size accuracy
and material.
The installation or use of non-original spare parts can negatively affect the specified
properties of the product and impair safety. The manufacturer cannot be held liable
for damage caused by the use of non-original spare parts.
The product-related electronic spare parts catalogue can be found at

(www.jungheinrich.de/spare-parts-search) by entering the serial number.
Z The serial number can be found on the data plate, see page 31.
2 Operational Safety and Environmental Protection

The inspections and maintenance tasks listed in chapter "Maintenance, Inspection
and Changing of Maintenance Parts Requiring Replacement" must be performed
according to the defined service intervals (see page 155).
The manufacturer recommends the replacement of the maintenance parts also listed
in chapter "Maintenance, Inspection and Changing of Maintenance Parts Requiring
Replacement" according to the specified replacement intervals (see page 155).
WARNING!
Risk of accidents and component damage
Any modifications to the MEWP, especially the safety devices, is prohibited.
Exception: Operating companies should only make changes or have changes made
to the MEWP if the manufacturer has withdrawn from this line of business and there
is not a business successor; however, the operating company must:
– Ensure that the changes to be made are planned, tested and performed by a
engineer specialised in mobile elevating work platforms and their safety
– Keep permanent records of plans, tests and completion of changes
– Carry out and have authorised the respective changes to the capacity data plates,
decals and stickers as well as the operating instructions and workshop manuals
– Attach a permanent and clearly visible marking to the MEWP indicating the type
01.21 en-GB
of changes made, the date of the changes, and the name and address of the
organisation in charge of the work.
131
NOTICE
Only original spare parts are subject to the manufacturer's quality control. To ensure
safe and reliable operation, use only the manufacturer's spare parts.
For safety reasons, only components which have been specially agreed by the
manufacturer for this MEWP may be installed near the computer, control devices
and wire guidance sensors (antennae). These components (computers, control
devices, wire guidance sensors (antenna)) must therefore not be replaced by similar
components from other MEWPs of the same series.
Z After inspection and maintenance, carry out the operations listed in the section
“Putting back into service after cleaning or maintenance work" (see page 152).
01.21 en-GB
132
3 Maintenance Safety Regulations
Maintenance and repair personnel
Z The manufacturer has a customer service department specially trained for these
tasks. A maintenance contract with the manufacturer will ensure trouble-free
operation.
Repair and maintenance of the MEWP, and parts replacements must only be carried
out by specialised personnel. The activities to be carried out are divided into target
groups.
Customer service department
Customer service has been specifically trained to work on the MEWP and are able
to carry out maintenance and repairs independently. The customer service personnel
are aware of the relevant standards, guidelines and safety regulations necessary to
carry out this work.
Operating Company
Due to their expert knowledge and experience, the operating company's

maintenance personnel are able to carry out the activities described in the
maintenance checklist for the operating company. The maintenance and repair work
to be carried out by the operating company are also described, see page 155.
01.21 en-GB
133
3.1 Working on the electrical system
WARNING!
Electrical current can cause accidents
Make sure the electrical system is voltage-free before starting work. The capacitors
in the control must be completely discharged. The capacitors are completely
discharged after approximately 10 minutes. Before starting maintenance on the
electrical system:
uOnly suitably trained electricians may operate on the truck's electrical system.
uBefore working on the electrical system, take all precautionary measures to avoid
electric shocks.
uPark the MEWP securely (see page 82).
uDisconnect the battery.
uRemove any rings, metal wrist bands etc.
3.2 Consumables and used parts
CAUTION!
Consumables and used parts are an environmental hazard
Used parts and consumables must be disposed of in accordance with the applicable
environmental-protection regulations. Oil changes should be carried out by the
manufacturer's customer service department, whose staff are specially trained for
this task.
uNote the safety regulations when handling these materials.
3.3 Wheels
WARNING!
The use of wheels that do not match the manufacturer's specifications can
result in accidents
The quality of the wheels affects the operational stability and driving behaviour of the
MEWP.
Uneven wear affects the stability of the MEWP and lengthens the stopping distance.
uWhen replacing wheels, make sure the MEWP is not skewed.
uAlways replace wheels in pairs, i.e. left and right at the same time.
Z When replacing wheels fitted at the factory, only use the manufacturer’s original
spare parts. Otherwise the truck's rated performance cannot be ensured.
01.21 en-GB
134
3.4 Hydraulic system
WARNING!
Leaky hydraulic systems can result in accidents
Hydraulic oil can escape from leaky and faulty hydraulic systems.
uRemove any spilled hydraulic oil immediately with an appropriate bonding agent.
WARNING!
Faulty hydraulic hoses can result in injury and infection
Pressurised hydraulic oil can escape from fine holes or hairline cracks in the
hydraulic hoses. Brittle hydraulic hoses can burst during operation. People standing
near the MEWP can be injured by the escaping hydraulic oil.
uCall for a doctor immediately in the event of an injury.
uDo not touch pressurised hydraulic hoses.
NOTICE
Testing and replacing hydraulic hoses
Hydraulic hoses can become brittle through age and must be checked at regular
intervals. The operating conditions of the MEWP have a considerable impact on the
ageing of hydraulic hoses.
uHydraulic hoses must be checked at least 1x per year and replaced if necessary.
uIf the operating conditions become more arduous, the inspection intervals must be
reduced accordingly.
uIn normal operating conditions a precautionary replacement of the hydraulic hoses
is recommended after 6 years. The owner must carry out a risk assessment to
ensure safe, prolonged use. The resulting protection measures must be observed
and the inspection interval reduced accordingly.
01.21 en-GB
135
4 Lubricants and Lubrication Schedule
4.1 Handling consumables safely
Handling consumables
Consumables must always be handled correctly. Follow the manufacturer’s

instructions.
WARNING!
Improper handling is hazardous to health, life and the environment
Consumables can be flammable.
uKeep consumables away from hot components and naked flames.
uAlways keep consumables in prescribed marked containers.
uAlways fill consumables in clean containers.
uDo not mix up different grades of consumable. The only exception to this is when
mixing is expressly stipulated in the Operating Instructions.
CAUTION!
Spilled consumables can cause slipping and endanger the environment
Risk of slipping from spilled consumables. The risk is greater when combined with
water.
uDo not spill consumables.
uSpilled consumables must be removed immediately with an appropriate bonding
agent.
uThe bonding agent / consumable mixture must be disposed of in accordance with
regulations.
WARNING!
Improper handling of oils can be hazardous
Oils (chain spray / hydraulic oil) are flammable and poisonous.
uDispose of used oils in accordance with regulations. Store used oil safely until it
can be disposed of in accordance with regulations.
uDo not spill oil.
uSpilled oils must be removed immediately with an appropriate bonding agent.
uThe mixture consisting of the bonding agent and oil must be disposed of in
accordance with regulations.
uObserve national regulations when handling oils.
uWear safety gloves when handling oils.
uPrevent oil from coming into contact with hot motor parts.
uDo not smoke when handling oil.
uAvoid contact and digestion. If you swallow oil do not induce vomiting but seek
medical assistance immediately.
uSeek fresh air after breathing in oil fumes or vapours.
uIf oil has come into contact with your skin, rinse your skin with water.
01.21 en-GB
uIf oil has come into contact with your eyes, rinse them with water and seek medical
assistance immediately.
uReplace oil-soaked clothing and shoes immediately.
136
CAUTION!
this task.
01.21 en-GB
137
4.2 Lubrication Schedule
Hydraulic oil filler plug
01.21 en-GB
138
4.3 Consumables
Cod Order no. Package Component Used for
e quantity
A 51132827 5.0 l Jungheinrich Hydraulic System
51132826 1.0 l hydraulic oil*
HVLP 32,
DIN 51524
E 29202050 1.0 kg Grease, Polylub Lubrication
GA 352P
*The MEWPS are delivered ex-works with a special hydraulic oil

(Jungheinrich hydraulic oil which has a blue colouration) and the cold-
store hydraulic oil (red colouration). The Jungheinrich hydraulic oil is
available only from the Jungheinrich service department. The use of
named alternative hydraulic oils is allowed, but may lead to a decline in
functionality. The Jungheinrich hydraulic oil may be mixed with one of the
named alternative hydraulic oils.
Grease guidelines
Code E
Saponification Lithium
Dew point >220 °C
Worked penetration at 25 °C 280–310
NLG1 class 2
Operating temperature -35 °C / +120 °C
Z In the standard version of the MEWP, the lifting kinematics and load wheels have
lubrication-free and maintenance-free bushes.
01.21 en-GB
139
5 Maintenance and repairs
5.1 Preparing the MEWP for maintenance and repairs
WARNING!
Risk of accident due to MEWP not being securely parked
It is forbidden to park the MEWP on a slope or incline. It is forbidden to park the
MEWP without engaging the brakes.
uPark the MEWP on level ground. In special cases, the MEWP may need to be
secured with chocks.
uFully lower the working platform or secure the mast against inadvertent lowering
with the mast retainer present, see page 141.
uMove the upper storage table to the upper end stop.
uIf the brake is not working, place wedges underneath the wheels of the MEWP to
prevent it from moving.
NOTICE
The MEWP must not be parked on traffic lanes or escape routes, in front of safety
equipment, or in front of operating equipment that must be accessible at all times.
Procedure
• Fully lower the operator platform.
• For work where it is necessary to raise the operator platform, secure the operator
platform in the raised position, see page 141.
• Park the MEWP securely, see page 82.
• Disconnect the battery to prevent the MEWP from being switched on accidentally.
5.2 Removing and installing the battery panel

Removing the battery panel
Requirements
– Prepare the elevating working platform for maintenance and repair work (see
page 140).
– Move the upper storage table to the upper end stop, see page 105.
Procedure
• Put your hands into the recessed grips.
• Pull the battery panel upward and away from the mast.
• Set the battery panel down.
The battery panel is now removed.
Z Assembly is carried out in the reverse order.

01.21 en-GB
140
5.3 Preventing the Operator Platform from Accidentally Lowering
CAUTION!
Working under an unsecured working platform can result in accidents and
crushing.
When carrying out maintenance and repair work under the working platform, the
working platform must be protected against accidental lowering with a retaining
block when in the raised position. Do not perform any work underneath the working
platform without the retaining block in place.
uSecure the working platform when carrying out maintenance and repairs
underneath the operator position.
uNever secure the working platform with a load on the storage table.
Requirements
– Battery panel removed, see page 140.
Procedure
• Raise the operator platform using the 2nd operator platform (112) until the first
(136) or second hole (133) is visible in the inner mast profile.
• Remove the mast retainer (135) from the MEWP.
• Using the supplied screw (134), vertically screw the mast retainer (135) to the first
(136) or second (133) position in the inner mast profile
• Lower the operator platform via the second operator platform (112) until the
second mast profile is resting on the mast retainer (135)
The operator platform is protected against accidental lowering. Maintenance and

repair work underneath the operator platform can now be started.
133
134
135
136
135
112
01.21 en-GB
141
5.4 Check lowering cut-off
Procedure
• Raise the operator platform via the second operator platform.
• Press the "raise MEWP" button (108).
• Place an object on the lower cut-off (137).
• Try to lower the operator platform via the second operator platform.
• Press the "lower MEWP" button (109).
The operator platform should not lower due to the loaded lower cut-off (137). If
the lower cut-off is defective, decommission the MEWP and inform the supervisor
immediately.
137 109 108

01.21 en-GB
142
5.5 Cleaning
5.5.1 Cleaning the Elevating Work Platform
Z The MEWP may only be cleaned in the designated locations, which adhere to the
stipulations of the country of use.
CAUTION!
Fire hazard
Do not use flammable liquids to clean the MEWP.
uBefore cleaning, carry out all necessary safety measures to prevent sparking (e.g.
by short-circuiting).
CAUTION!
Risk of component damage when cleaning
Cleaning with a high-pressure cleaner can result in malfunctions due to humidity.
uBefore cleaning the MEWP with a high-pressure cleaner, carefully cover all
assemblies of the electronic system (control devices, sensors, motors etc.).
uDo not hold the jet of the high-pressure cleaner at marking points to avoid
damaging them (see page 28).
uDo not clean the work platform with a steam jet.
01.21 en-GB
143
Cleaning the MEWP
Requirements
page 140).
– Water-based solvents
– Sponge or cloth
Procedure
• Clean the outside surface of the elevating work platform with water-based
solvents and water. Use a sponge or cloth to clean.
• In particular, clean the following areas:
• Oil filler ports and their surroundings
• Grease nipples (before lubrication)
• After cleaning, dry the elevating work platform, e.g. with compressed air or a dry
cloth.
• Carry out all the tasks in the section "Putting back into service after maintenance
and repair work". (see page 152).
Cleaning of the MEWP is complete.
01.21 en-GB
144
5.5.2 Cleaning the electrical system assemblies
CAUTION!
Risk of electrical system damage
Cleaning the assemblies (controllers, sensors, motors etc.) of the electronic system
with water can damage the electrical system.
uDo not clean the electrical system with water.
uClean the electrical system with weak suction or compressed air (use a
compressor with a water trap) and not a conductive, anti-static brush.
Cleaning the electrical system assemblies
Requirements
page 140).
– Compressor with water separator
– Non-conductive, antistatic brush
Procedure
• Expose the electrical system, see page 140.
• Clean the electrical system assemblies with weak suction or compressed air (use
a compressor with a water separator) and a non-conductive, anti-static brush.
• Mount the cover on the electrical system, see page 140.
• Carry out all the tasks in the section "Putting back into service after maintenance
and repair work" (see page 153).
The electrical system assemblies are now clean.

01.21 en-GB
145
5.5.3 Cleaning the Front Screen of the Optical Sensors
Requirements
page 140).
– Raise the operator platform from the emergency operator platform, see page 91.
– Prevent the operator platform from accidentally lowering, see page 141.
– Cotton, microfibre or new soft disposable paper towel
– Plastics cleaner, see page 139
Procedure
• Damp-clean the front screen (138).
Z Dry cleaning carries the risk of static charge. More dust will be attracted to the
front screen. Moreover, there is also the risk of scratching the front screen.
Wipe the screen dry with a clean, soft cotton cloth, microfibre cloth or a new soft
disposable paper towel.
NOTICE
Risk of damage when cleaning the front screen
Do not use dirty or large-fibre cleaning cloths as these can scratch the front screen.
A scratched front screen will lead to faults so that the sensor will have to be
replaced.
• After cleaning, hold a light or torch against the front screen. Check for any
contamination or scratches on the front screen and clean again if necessary.
The front screen is now clean.
138
01.21 en-GB
146
5.6 Check wheel attachment and wear
Z Replace the wheels if the wear limit is reached.
Z The drive wheel must only be replaced by authorised service personnel.
Z The wheel nuts on the drive wheel must be re-tightened in accordance with the
maintenance intervals indicated in the maintenance checklist, see page 155.
Tightening the wheel nuts
Requirements
– Prepare the work platform for maintenance and repair work, see page 140.
– Torque wrench
Procedure
• Tighten all wheel nuts with the torque wrench.
To do this, tighten the wheel nuts in the indicated order
• initially to 10 Nm
• then to 25 Nm.
The wheel nuts have now been tightened.

01.21 en-GB
147
5.7 Checking the hydraulic oil level
CAUTION!
The hydraulic oil is pressurised during operation and is a hazard to health and to the
environment.
uDo not touch pressurised hydraulic lines.
uDispose of used oil in accordance with regulations. Store used oil safely until it can
be disposed of in accordance with regulations.
uDo not spill hydraulic oil.
uRemove any spilled hydraulic immediately with an appropriate bonding agent.
uThe bonding agent / consumable mixture must be disposed of in accordance with
regulations.
uObserve national regulations when handling hydraulic oil.
uWear safety gloves when handling hydraulic oil.
uPrevent hydraulic oil from coming into contact with hot motor parts.
uDo not smoke when handling hydraulic oil.
uAvoid contact and digestion. If you swallow oil do not induce vomiting but seek
medical assistance immediately.
uSeek fresh air after breathing in oil fumes or vapours.
uIf oil has come into contact with your skin, rinse your skin with water.
uIf oil has come into contact with your eyes, rinse them with water and seek medical
assistance immediately.
uReplace oil-soaked clothing and shoes immediately.
WARNING!
Leaky hydraulic systems can result in accidents
Hydraulic oil can escape from leaky and faulty hydraulic systems.
uRemove any spilled hydraulic oil immediately with an appropriate bonding agent.
CAUTION!
this task.
Checking the oil level
Requirements
– Lower the load handler.
– Prepare the elevating working platform for maintenance and repair work, see
01.21 en-GB
page 140.
148
Procedure
• Remove the battery panel, see page 140.
• Check the oil level in the hydraulic reservoir (139).
Z With the work platform lowered, the oil level in the hydraulic reservoir should be
between the 8 l [min.] and 10 l [max.] marks.
• If necessary, add hydraulic oil of the correct grade, see page 139.
The oil level has now been checked.
139
WARNING!
You cannot change from BIO hydraulic oil "Plantohyd 22 S" to hydraulic oil "HLP
D22". The same applies to changing from hydraulic oil "HLP D22" to bio hydraulic oil
"Plantohyd 22 S".
Mixed operation with hydraulic oil "HLP D22" and BIO hydraulic oil "Plantohyd 22 S"
is not permitted.
01.21 en-GB
149
5.8 Checking electrical fuses
WARNING!
Electrical current can cause accidents
Make sure the electrical system is voltage-free before starting work on it. The
capacitors in the controller must be completely discharged. The capacitors are
completely discharged after approximately 10 minutes. Before starting maintenance
on the electrical system:
uOnly suitably trained electricians may operate on the truck's electrical system.
uBefore working on the electrical system, take all precautionary measures to avoid
electric shocks.
uPark the elevating working platform securely (see page 82).
uDisconnect the battery.
uRemove any rings, metal wristbands etc.
CAUTION!
The use of incorrect fuses can cause fire and damage components
The use of incorrect fuses can damage the electrical system and result in fire. The
safety and functionality of the MEWP cannot be ensured when incorrect fuses are
used.
uUse only fuses with the prescribed rated current, see page 150.
Check fuses
Requirements
– Work platform prepared for maintenance and repair work, see page 140.
– Battery panel removed,see page 140 .
Procedure
• Check the fuse ratings against the table and replace if necessary.
The fuses are now checked.
01.21 en-GB
150
140
141
142
27
143 144 145 146 147 148
Item Description To protect Rating (A)

141 F25 Auxiliary fuse for electric storage table (o) 2
142 2F1 Main fuse 200
143 2F.20 Electrical storage table (o) 20
144 F3.3 Warning indicator 4
145 F3.2 Warning zone light 4
146 F3.1 Tilt sensor and emergency control 4
147 F4 Switch-on routine 2
148 1F9 Control unit power supply 10
01.21 en-GB
151
5.9 Putting back into service after maintenance and repair work
It is not permitted to put the MEWP back into service after maintenance and repair
work until the following tasks have been performed:
Procedure
• Connect the battery connector (96) to the MEWP.
• Prepare the MEWP for operation, see page 77.
• Make the MEWP ready for operation, see page 80.
• Test the safety equipment, see page 81.
01.21 en-GB
152
6 Decommissioning the MEWP
If the MEWP is to be taken out of service for more than a month, it must be stored in
a frost-free dry room. All necessary measures must be taken before, during and after
decommissioning as described below.
While the MEWP is out of service, it must be jacked up so that all the wheels are
clear of the ground. This is the only way of ensuring that the wheels and wheel
bearings are not damaged, see page 28.
If the MEWP is to be out of service for more than 6 months, agree further measures
with the manufacturer's customer service department.
6.1 Prior to decommissioning

Procedure
• Thoroughly clean the work platform, see page 143.
• Secure the MEWP to prevent it rolling away accidentally.
• Check the hydraulic oil level and top up if necessary, see page 148.
• Apply a thin layer of oil or grease to any non-painted mechanical components.
• Lubricate the work platform according to the lubrication schedule, see page 138.
• Disconnect the battery, clean it and grease the battery terminal screws with
terminal grease.
Z In addition, follow the battery manufacturer's instructions.
6.2 Action to be taken during decommissioning

NOTICE
Full discharge can damage the battery
Self-discharge can cause the battery to fully discharge. Full discharge shortens the
useful life of the battery.
uCharge the battery at least every 2 months.
Z Charge the battery, see page 58.
6.3 Putting the MEWP back into service after decommissioning

Procedure
• Thoroughly clean the work platform, see page 143.
• Lubricate the work platform according to the lubrication schedule, see page 138.
• Clean the battery, grease the terminals and connect the battery.
• Put the work platform into operation, see page 77.
01.21 en-GB
153
7 Safety tests to be performed at intervals and after unusual
incidents
The MEWP must be inspected by a specially qualified inspector at least once per
year (refer to national regulations) or after any unusual event. The manufacturer
offers a safety inspection service which is performed by personnel specifically
trained for this purpose.
A full inspection of the technical condition of the MEWP must be carried out
regarding accident safety. The MEWP must also be examined thoroughly for
damage.
The operating company is responsible for ensuring that faults are rectified
immediately.
8 Final de-commissioning, disposal
Z The final proper decommissioning or disposal of the MEWP must be performed

in accordance with the regulations of the country of application. In particular,
regulations governing the disposal of batteries, consumables and electronic and
electrical systems must be observed.
The MEWP must only be disassembled by trained personnel in accordance with the
procedure specified by the manufacturer.
9 Human vibration measurement
Z Vibrations that affect the operator over the course of the day are known as human
vibrations. Excessive human vibrations will cause the operator long term health
problems. The European "2002/44/EC/Vibration" operator directive has therefore
been established to protect operators. To help operators to assess the application
situation, the manufacturer offers a service of measuring these human vibrations.
01.21 en-GB
154
G Maintenance, Inspection and Changing
of Maintenance Parts Requiring
Replacement
WARNING!
Lack of maintenance can result in accidents
Failure to perform regular maintenance and inspections can lead to failure of the
MEWP and also creates a potential hazard to personnel and plant.
uThorough and correct maintenance and inspections are among the most important
requirements for safe operation of the MEWP.
NOTICE
The operating conditions of the MEWP have a considerable impact on component
wear. The following service, inspection and replacement intervals are based on
single-shift operation under normal operating conditions. They must be reduced
accordingly if the equipment is to be used in very dusty conditions, sharp
temperature fluctuations or multiple shifts.
uTo prevent damage due to wear, the manufacturer recommends an on-site
application analysis to agree on appropriate intervals.
The following chapter defines the tasks to be performed, the respective intervals to
be observed and the maintenance parts for which replacement is recommended.
1 Maintenance Contents EKM 202

Issued on: 2020-07-01 09:00
1.1 Owner
To be performed every 50 service hours, but at least once a week.
1.1.1 Maintenance contents

1.1.1.1 Standard equipment
Brakes
Test the brake.
Hydraulic operations
Clean the sensors.
Correct the hydraulic-oil level.
1.1.1.2 Optional equipment
Rail guidance
01.21 en-GB
Electrical system
Clean the optical sensors.
155
1.1.2 Inspection contents
The following points must be checked:
Electrical system
Warning and safety equipment in accordance with the operating instructions
Functionality of display and controls
Test lighting and check for damage
Test emergency disconnect switch and check for damage
Power supply
Check battery and battery components for damage
Battery connector for secure fit, functionality and damage
Travel
Check wheels for wear and damage
Chassis/structure
EWP for damage and leaks
Check labels for legibility, completeness and plausibility
Check doors or covers for damage
Test optional equipment such as mirrors, storage compartments, handles, windscreen
wipers and windscreen washing systems, etc. and check for damage
Test hydraulic system
Battery charger
Mains plug and mains cable for damage

Rail guidance
Travel
Rail guidance rollers for wear and damage
Work lights
Electrical system
01.21 en-GB
156
Warning zone lights, red/blue
Electrical system
01.21 en-GB
157
1.2 Customer Service
In accordance with the EKM 202 service interval, to be performed every 500 service
hours, but at least once a year.
1.2.1 Maintenance contents
Brakes
Test the brake.
Measure the air gap of the magnetic brake.
Electrical system
Test the contactors and/or relays.
Clean the motor with compressed air.
Carry out a frame leakage test.
Chassis/structure
Test the lifting operator platform.
Test the lift-limit cut-off/lift cut-off.
Test the sensors.
Clean the sensors.
Test emergency lowering.
Correct the hydraulic-oil level.
Test and adjust the pressure relief valve.
Lowering cut-off for functionality.
Agreed services
Carry out a test run with the rated capacity or a customer-specific load.
Demonstration after maintenance.
Battery charger
Test the immobiliser on EWPs with an on-board charger.
Carry out a potential measurement on the chassis while charging is in progress.
Rail guidance
Electrical system
Clean the optical sensors.
01.21 en-GB
158
1.2.2 Inspection contents

Electrical system
Cables and motor for secure fit and damage
Warning and safety equipment in accordance with the operating instructions
Functionality of display and controls
Test pressure-sensitive floor mat and check for damage
Test emergency disconnect switch and check for damage
Contactors and/or relays for wear and damage
Check electrical wiring for damage (insulation damage, connections) and check whether
the fuse ratings are correct
Check carbon brushes for wear
Power supply
Battery latch and battery attachment for correct function and damage
Battery connector for secure fit, functionality and damage
Travel
Attachment of the drive systems
Transmission for noise and leaks
Check wheels for wear, damage and secure mounting
Check wheel bearings and mounting of wheels for wear and damage
Chassis/structure
EWP for damage and leaks
Check chassis connections and screw connections are securely attached and check for
damage
Check labels for legibility, completeness and plausibility
Lifting operator platform for damage
Check doors or covers for damage
Test optional equipment such as mirrors, storage compartments, handles, windscreen
wipers and windscreen washing systems, etc. and check for damage
Check mast is securely attached
Check chassis and screw connections to ensure that they are present and for damage
Check operator mat and steps are non-slip and free of damage
01.21 en-GB
159
Test hydraulic controls and check their labels for legibility, completeness and plausibility
Lift mechanism for wear, functionality and damage
Check cylinders and piston rods are securely attached and check for damage
Check slide pieces and stops for wear and damage
Test hydraulic system
Check hydraulic connections, hoses and pipes are securely attached and check for leaks
and damage
Battery charger
Mains plug and mains cable for damage
Rail guidance
Travel
Sensors for secure attachment, function and damage
Attachment of the rail guidance rollers
Rail guidance rollers and their bearings for wear and damage
Work lights
Electrical system
Warning zone lights, red/blue
Electrical system
01.21 en-GB
160
1.2.3 Maintenance parts
The manufacturer recommends the replacement of the following maintenance parts

at the specified intervals.
maintenance part service hours months

Hydraulic system breather filter 2000 12
Hydraulic oil 2000 12
Hydraulic oil filter 2000 12
01.21 en-GB
161

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EKM 202 - 300 T 10.

Operating instructions en-GB

Jungheinrich AG, Friedrich-Ebert-Damm 129, D-22047 Hamburg

Type Option Serial No. Year of

en-GB EC Declaration of Conformity

The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide the

Safety instructions and important explanations are indicated by the following

Z Used before notices and explanations.

t Indicates standard equipment

Copyright of these operating instructions remains with JUNGHEINRICH AG.

Tel: +49 (0) 40/6948-0

3.6 Battery lifetime and maintenance 46

4.2 Lubrication Schedule 138

Z For shearing and crushing points see page 28

The MEWP must be used exclusively in industrial and commercial environments.

– Permissible temperature range +5 °C to +25 °C.

5 Adding attachments and/or optional equipment

Item Travel direction

Item Description Item Description

6 t Control/display unit 10 t "Raise operator platform" button

7 o Keypad 12 o "Lower storage table" button

o ISM access module 15 t Emergency disconnect switch

Item Description Item Description

Item Description Item Description

When the Emergency Stop or Emergency Disconnect are activated steering

Ergonomic controls ensure fatigue-free operation for sensitive application of travel

Description EKM 202 - 300 T

Picking height 5331 mm

4.4 Tyre type

Description EKM 202 - 300 T

Wheels, number front/rear (x = driven) t 2/2x

– Mobile elevating work platform: 60 dB(A)

Z The continuous sound pressure level is calculated according to standard procedures

– Mobile elevating work platform: 1,81 m/s²

Z In accordance with standard procedures, the vibration acceleration acting on the

Electromagnetic compatibility (EMC)

Z No changes to electric or electronic components or their arrangement may be made

Component Frequency range Transmission power

4.7 Conditions of use

Z Special equipment and authorisation are required if the MEWP is to be used

Z Use in a cold store is prohibited.

5.1 Indication Points

F max F max F max F max

Item Description Item Description

5.4 Wind loads

Z Use edge protectors to protect the

The MEWP can now be transported.

2.1 Moving the MEWP without a Battery

Z Moving the MEWP without a battery see page 111.

Batteries may only be charged, serviced or replaced by trained personnel. These

Batteries may only be disposed of in accordance with national environmental

Keep away from naked flames and strong heat sources.

Battery type Capacity Min. weight Max. dimensions Numbe

3.2 Approved application conditions

3.3 Identification points and data plates

The Jungheinrich lithium-ion battery is a hazardous material. The applicable ADR

Z ADR = Accord européen relatif au transport international des marchandises

Lithium Ion Secondary Battery / Lithium Ionen Sekundärbatterie 74

Capacity Nominal voltage

Item Designation Item Designation