PHILIPPINE BATTERIES, INC.

 PROTOTYPE
Santa Maria Industrial Park, Brgy. Bulac, Santa Maria, Bulacan  PRE-LAUNCH

CONTROL PLAN  MASS PRODUCTION

General data
Process/Operation name: Container Main team: ACMalsi, JMAganon, TMMendoza, PJArtillero, NMMarquez Document no.: PE-PL-01-05.6
Injection
Part number: A04 Main team contact: +639567942892 loc. 171 Issue date: 03/11/2019
Area responsible: Plastic End customer: Direx; Import Subs; OEM; OMMC; RBI; Yokohama Direx CMB; Exide AU; Exide NZ; Import Subs; OEM; OMMC; RBI; Revision date: 01/27/2023
Department Supcha ANZ; Supcha AU; Supcha NZ; Yokohama Direx; Yokohama MY
Engineering change level: N/A End customer code: 59; X1; 12; 00; EK; GM; HD; I0; KA; MK; PM; SM; 100; K00; 01; XX; 71; 00; 01; 02; 03; 04; 06; 10; 12; 25; 41; 42; 45; Revision level: 12
46; 54; 59; 60; 65; 66; 69; 70; 72; 73; 75; FD;HY; I0; IZ; K0; KA; KK; M0; MB; MZ; NI; SZ; TY; V1; X1; XX
Process and Product Control Methods
Machines, Statistica
Characteristics Measureme Sample
Special Class Jigs, Who l
Process/ Process/Part Condition/Specification/ nt/ Where Error Reaction Plan
Characteristi Fixtures, Measures/ analysis/
Part number Control Item Parameters/Tolerance Evaluation recorded? proofing
cs # Product Process Tools and Size Frequency Evaluate? Control
method
Identifiers method

1 Blended N/A As indicated in the bill of Material Visual All Upon receipt Operator OPCR N/A N/A 1. Return the blended
materials materials (BOM) tag inspection of every materials to blending
(VPP-E / batch area, request
Plastic Check required color of replacement of
masterbatc the container affected lot.
h or 2. Segregate non-
colorant) conforming material
and tag with
reject/hold sticker;
3. Inform Team
Leader/Supervisor to
request replacement
Checking 2 PLPPBK-S-E N/A As indicated in the bill of Material Visual All Upon receipt Operator OPCR N/A N/A 1. Segregate non-
1 of input (Pelletized materials tag inspection of every conforming material
materials recycle PP) batch and tag with
Check required color of reject/hold sticker;
the container 2. Inform Team
Leader/Supervisor to
3 Side N/A As indicated in the bill of Material Visual All Upon receipt Operator OPCR N/A N/A
request replacement
Terminal materials (BOM) tag inspection of every box
of affected lot.
Bushing
(Applicable Check if with side
for G86, terminal
G34, G75
and G78
container
only)
1 Machine N/A Operational / Functional Injection Visual All Every run Production OPCR / N/A N/A Check conditions of all
OS condition and inspection Setter / Machine parts and accessories, if
Robot Operator checklist any unusual sound or
Equipment malfunctioning is
and tooling observed, inform
2 Production Setter/Team
condition S
evaluation Leader/Supervisor.
2 Tooling N/A Operational / Functional Container Visual All Every Production OPCR / Mold N/A N/A Check mold’s moving
condition mold inspection change mold Setter / checklist parts.
Operator

*If problem persists after standard reaction plan was followed, top management will decide on how to proceed with the production process and the disposition of any non-conforming products produced.
Authorized Signatures:
Page No.
PHILIPPINE BATTERIES, INC.
1 of 13
Technical Quality Management Production
 PHILIPPINE BATTERIES, INC.  PROTOTYPE
Santa Maria Industrial Park, Brgy. Bulac, Santa Maria, Bulacan  PRE-LAUNCH

CONTROL PLAN  MASS PRODUCTION

General data
Process/Operation name: Container Main team: ACMalsi, JMAganon, TMMendoza, PJArtillero, NMMarquez Document no.: PE-PL-01-05.6
Injection
Part number: A04 Main team contact: +639567942892 loc. 171 Issue date: 03/11/2019
Area responsible: Plastic End customer: Direx; Import Subs; OEM; OMMC; RBI; Yokohama Direx CMB; Exide AU; Exide NZ; Import Subs; OEM; OMMC; RBI; Revision date: 01/27/2023
Department Supcha ANZ; Supcha AU; Supcha NZ; Yokohama Direx; Yokohama MY
Engineering change level: N/A End customer code: 59; X1; 12; 00; EK; GM; HD; I0; KA; MK; PM; SM; 100; K00; 01; XX; 71; 00; 01; 02; 03; 04; 06; 10; 12; 25; 41; 42; 45; Revision level: 12
46; 54; 59; 60; 65; 66; 69; 70; 72; 73; 75; FD;HY; I0; IZ; K0; KA; KK; M0; MB; MZ; NI; SZ; TY; V1; X1; XX
Process and Product Control Methods
Machines, Statistica
Characteristics Measureme Sample
Special Class Jigs, Who l
Process/ Process/Part Condition/Specification/ nt/ Where Error Reaction Plan
Characteristi Fixtures, Measures/ analysis/
Part number Control Item Parameters/Tolerance Evaluation recorded? proofing
cs # Product Process Tools and Size Frequency Evaluate? Control
method
Identifiers method

3 Hot runner / N/A Operational / Functional Temperat Visual Every Every run Production OPCR N/A N/A Check calibration.
Heater ure inspection / controll Setter /
controller Calibrated er Operator

3 Injection 1 Cooling water Open Pressure Visual Every Start-up, Production OPCR N/A N/A 1. Inspect cooling
S for heat gauge inspection cooler Every 8 Setter / system if there is a
exchanger hours Operator clogged
Open 2. Correct installation to
Cooling water prevent water pump
for machine’s malfunction.
hopper throat 3. Check oil
Installed temperature, cooling
Cooling lines lines and sensor if
40 – 45 ⁰C malfunctioning
Standard
operating oil
temperature

*If problem persists after standard reaction plan was followed, top management will decide on how to proceed with the production process and the disposition of any non-conforming products produced.
Authorized Signatures:
Page No.
PHILIPPINE BATTERIES, INC.
2 of 13
Technical Quality Management Production
 S PHILIPPINE BATTERIES, INC.  PROTOTYPE
Santa Maria Industrial Park, Brgy. Bulac, Santa Maria, Bulacan  PRE-LAUNCH

CONTROL PLAN  MASS PRODUCTION

General data
Process/Operation name: Container Main team: ACMalsi, JMAganon, TMMendoza, PJArtillero, NMMarquez Document no.: PE-PL-01-05.6
Injection
Part number: A04 Main team contact: +639567942892 loc. 171 Issue date: 03/11/2019
Area responsible: Plastic End customer: Direx; Import Subs; OEM; OMMC; RBI; Yokohama Direx CMB; Exide AU; Exide NZ; Import Subs; OEM; OMMC; RBI; Revision date: 01/27/2023
Department Supcha ANZ; Supcha AU; Supcha NZ; Yokohama Direx; Yokohama MY
Engineering change level: N/A End customer code: 59; X1; 12; 00; EK; GM; HD; I0; KA; MK; PM; SM; 100; K00; 01; XX; 71; 00; 01; 02; 03; 04; 06; 10; 12; 25; 41; 42; 45; Revision level: 12
46; 54; 59; 60; 65; 66; 69; 70; 72; 73; 75; FD;HY; I0; IZ; K0; KA; KK; M0; MB; MZ; NI; SZ; TY; V1; X1; XX
Process and Product Control Methods
Machines, Statistica
Characteristics Measureme Sample
Special Class Jigs, Who l
Process/ Process/Part Condition/Specification/ nt/ Where Error Reaction Plan
Characteristi Fixtures, Measures/ analysis/
Part number Control Item Parameters/Tolerance Evaluation recorded? proofing
cs # Product Process Tools and Size Frequency Evaluate? Control
method
Identifiers method

2 A. Barrel Refer to Injection Injection Monitor set Every Every start, Production OPCR N/A N/A For abnormal nozzle
Temperature, Molding Parameters in machine value vs. barrel middle and Setter / and barrel temperature:
⁰C monitor actual value before end of Operator 1. Stop molding
1. HN (Nozzle) Reference: shift machine to complete
2. H1 (Zone 1) PE-PL-01-05.7 the ejection of the
3. H2 (Zone 2) PE-MC-02-02.12 mold or just reach
4. H3 (Zone 3) the open limit.
5. H4 (Zone 4) Toshiba 850 2. Open the safety gate
Toshiba 650 during operation to
Mold Toshiba 350 HB off or stop the
temperature Larsen-Tourbo 650 buzzer.
JSW 850 3. Switch off the heater
JSW 650 and check error code
or message display.
4. Check heater if
properly welded,
damage wire,
thermocouple,
terminal connection
if loose fitting.
5. Inform Team
Leader/Supervisor if
problem persist.

3 B. Speed, Refer to Injection Injection Monitor set All Every start, Production OPCR N/A N/A 1. Properly align the
mm/sec Molding Parameters in machine value vs. middle and Setter / lugs in the comb.
1. Injection monitor value before end of Operator 2. Ensure no lugs are
speed Reference: shift protruding at all
2. Holding PE-PL-01-05.7 sides of the strap.
speed PE-MC-02-02.12 3. Straighten bent lugs.
4. For major issues,
Toshiba 850 inform team leader
Toshiba 650 or supervisor for the
Toshiba 350 HB problems
Larsen-Tourbo 650 encountered.
JSW 850
JSW 650

*If problem persists after standard reaction plan was followed, top management will decide on how to proceed with the production process and the disposition of any non-conforming products produced.
Authorized Signatures:
Page No.
PHILIPPINE BATTERIES, INC.
3 of 13
Technical Quality Management Production
 S
S PHILIPPINE BATTERIES, INC.  PROTOTYPE
Santa Maria Industrial Park, Brgy. Bulac, Santa Maria, Bulacan  PRE-LAUNCH

CONTROL PLAN  MASS PRODUCTION

General data
Process/Operation name: Container Main team: ACMalsi, JMAganon, TMMendoza, PJArtillero, NMMarquez Document no.: PE-PL-01-05.6
Injection
Part number: A04 Main team contact: +639567942892 loc. 171 Issue date: 03/11/2019
Area responsible: Plastic End customer: Direx; Import Subs; OEM; OMMC; RBI; Yokohama Direx CMB; Exide AU; Exide NZ; Import Subs; OEM; OMMC; RBI; Revision date: 01/27/2023
Department Supcha ANZ; Supcha AU; Supcha NZ; Yokohama Direx; Yokohama MY
Engineering change level: N/A End customer code: 59; X1; 12; 00; EK; GM; HD; I0; KA; MK; PM; SM; 100; K00; 01; XX; 71; 00; 01; 02; 03; 04; 06; 10; 12; 25; 41; 42; 45; Revision level: 12
46; 54; 59; 60; 65; 66; 69; 70; 72; 73; 75; FD;HY; I0; IZ; K0; KA; KK; M0; MB; MZ; NI; SZ; TY; V1; X1; XX
Process and Product Control Methods
Machines, Statistica
Characteristics Measureme Sample
Special Class Jigs, Who l
Process/ Process/Part Condition/Specification/ nt/ Where Error Reaction Plan
Characteristi Fixtures, Measures/ analysis/
Part number Control Item Parameters/Tolerance Evaluation recorded? proofing
cs # Product Process Tools and Size Frequency Evaluate? Control
method
Identifiers method

4 C. Pressure, Refer to Injection Injection Monitor set All Every start, Production OPCR N/A N/A 1. Open the safety gate
Bar Molding Parameters in machine value vs. middle and Setter / during operation to
1. Injection Reference: monitor actual value before end of Operator shut off or silence the
pressure PE-PL-01-05.7 shift buzzer.
2. Holding PE-MC-02-02.12 2. Change the settings
pressure operation mode to
3. Back Toshiba 850 mold set or manual
pressure Toshiba 650 operation mode.
Toshiba 350 HB 3. Check the alarm code
Larsen-Tourbo 650 on display.
JSW 850 4. Check the hydraulic
JSW 650 lines for leaks.
5. Check condition of oil
filter and oil level.
6. Check hydraulic fluid
if properly warm up.
7. Check plastics
leakage between
nozzle and brush of
mold sprue.
8. Check nozzle and
barrel if within
temperature range.
9. Check injection
pressure sensor if
defective.
10.
during operation side
to shot off the buzzer
alarm.
11.
or manua in operation
mode.
12.
mold, inspect and
make sure the mold is
clean.
13.
Leader/Supervisor if
problem persist.

5 D. Injection Refer to Injection Injection Monitor set All Every start, Production OPCR N/A N/A 1. Set the injection
Limits, mm Molding Parameters in machine value vs. middle and Setter / time.

*If problem persists after standard reaction plan was followed, top management will decide on how to proceed with the production process and the disposition of any non-conforming products produced.
Authorized Signatures:
Page No.
PHILIPPINE BATTERIES, INC.
4 of 13
Technical Quality Management Production
 S PHILIPPINE BATTERIES, INC.  PROTOTYPE
Santa Maria Industrial Park, Brgy. Bulac, Santa Maria, Bulacan  PRE-LAUNCH

CONTROL PLAN  MASS PRODUCTION

General data
Process/Operation name: Container Main team: ACMalsi, JMAganon, TMMendoza, PJArtillero, NMMarquez Document no.: PE-PL-01-05.6
Injection
Part number: A04 Main team contact: +639567942892 loc. 171 Issue date: 03/11/2019
Area responsible: Plastic End customer: Direx; Import Subs; OEM; OMMC; RBI; Yokohama Direx CMB; Exide AU; Exide NZ; Import Subs; OEM; OMMC; RBI; Revision date: 01/27/2023
Department Supcha ANZ; Supcha AU; Supcha NZ; Yokohama Direx; Yokohama MY
Engineering change level: N/A End customer code: 59; X1; 12; 00; EK; GM; HD; I0; KA; MK; PM; SM; 100; K00; 01; XX; 71; 00; 01; 02; 03; 04; 06; 10; 12; 25; 41; 42; 45; Revision level: 12
46; 54; 59; 60; 65; 66; 69; 70; 72; 73; 75; FD;HY; I0; IZ; K0; KA; KK; M0; MB; MZ; NI; SZ; TY; V1; X1; XX
Process and Product Control Methods
Machines, Statistica
Characteristics Measureme Sample
Special Class Jigs, Who l
Process/ Process/Part Condition/Specification/ nt/ Where Error Reaction Plan
Characteristi Fixtures, Measures/ analysis/
Part number Control Item Parameters/Tolerance Evaluation recorded? proofing
cs # Product Process Tools and Size Frequency Evaluate? Control
method
Identifiers method

1. Charge monitor actual value before end of Operator 2. Open the safety
Strokes Reference: shift gate during
2. Injection PE-PL-01-05.7 operation to shut off
speed PE-MC-02-02.12 or silence the
change over buzzer.
position Toshiba 850 3. Change settings of
3. Holding Toshiba 650 mode operation to
change over Toshiba 350 HB ‘’mold set’’ or
position Larsen-Tourbo 650 ‘’manual’’.
4. Suck back JSW 850 4. Check the alarm
JSW 650 code or message on
screen display.
5. Inform Team
Leader/Supervisor if
problem persist.
6 E. Timers, sec Refer to Injection Injection Monitor set All Every start, Production OPCR N/A N/A 1. Set the injection
1. Injection Molding Parameters in machine value vs. timers middle and Setter / time
time monitor actual value before end of Operator 2. Open the safety
2. Holding time Reference: shift gate during
3. Cooling time PE-PL-01-05.7 operation to shut off
4. Interval PE-MC-02-02.12 or silence the
time buzzer.
Toshiba 850 3. Change settings of
Toshiba 650 mode operation to
Toshiba 350 HB ‘’mold set’’ or
Larsen-Tourbo 650 ‘’manual’’.
JSW 850 4. Check the alarm
+ JSW 650 code or message on
screen display.
5. Manually complete
the injection charge.
6. Check drive
pressure every
charging/plasticizing
.
7 F. Mold Gate Refer to Injection Injection Monitor set All Every start, Production OPCR N/A N/A 1. Stop operation, it
Temperature Molding Parameters in machine value vs. gates middle and Setter / may cause stuck-up
monitor actual value before end of Operator if mold's
OS Reference: shift temperature not
PE-PL-01-05.7 balanced
PE-MC-02-02.12 2. Set the operation
mode to "mold set"
Toshiba 850 or "manual"
Toshiba 650 operation mode.
Toshiba 350 HB 3. Report
*If problem persists after standard reaction plan was followed, top management will decide on how to proceed with the production process and the disposition of any non-conforming products produced.
S
Authorized Signatures:
Page No.
PHILIPPINE BATTERIES, INC.
5 of 13
Technical Quality Management Production
 PHILIPPINE BATTERIES, INC.  PROTOTYPE
Santa Maria Industrial Park, Brgy. Bulac, Santa Maria, Bulacan  PRE-LAUNCH

CONTROL PLAN  MASS PRODUCTION

General data
Process/Operation name: Container Main team: ACMalsi, JMAganon, TMMendoza, PJArtillero, NMMarquez Document no.: PE-PL-01-05.6
Injection
Part number: A04 Main team contact: +639567942892 loc. 171 Issue date: 03/11/2019
Area responsible: Plastic End customer: Direx; Import Subs; OEM; OMMC; RBI; Yokohama Direx CMB; Exide AU; Exide NZ; Import Subs; OEM; OMMC; RBI; Revision date: 01/27/2023
Department Supcha ANZ; Supcha AU; Supcha NZ; Yokohama Direx; Yokohama MY
Engineering change level: N/A End customer code: 59; X1; 12; 00; EK; GM; HD; I0; KA; MK; PM; SM; 100; K00; 01; XX; 71; 00; 01; 02; 03; 04; 06; 10; 12; 25; 41; 42; 45; Revision level: 12
46; 54; 59; 60; 65; 66; 69; 70; 72; 73; 75; FD;HY; I0; IZ; K0; KA; KK; M0; MB; MZ; NI; SZ; TY; V1; X1; XX
Process and Product Control Methods
Machines, Statistica
Characteristics Measureme Sample
Special Class Jigs, Who l
Process/ Process/Part Condition/Specification/ nt/ Where Error Reaction Plan
Characteristi Fixtures, Measures/ analysis/
Part number Control Item Parameters/Tolerance Evaluation recorded? proofing
cs # Product Process Tools and Size Frequency Evaluate? Control
method
Identifiers method

Larsen-Tourbo 650 abnormalities to

JSW 850 Production
JSW 650 Engineer.
4. Check for busted
fuse on heater's
module
5. See if mold's
temperature
connectors are
properly plug, affix
it.
6. Check if mold's
temperature's
module were
properly inserted.
7. Do not operate if
actual temperature
deviates from
tolerance during
injection.
Mold, core and Correctly installed, flat N/A Visual All Start-up Production OPCR N/A N/A Request assistance
cavity surfaces surface inspection Setter / from mold
4
Operator maintenance.

Alignment of Properly aligned, no N/A Visual All Start-up Production OPCR N/A N/A Request assistance
nozzle tip to plastic leak inspection Setter / from mold
5
mold sprue Operator maintenance.
bushing
Application of Sufficient to release the N/A Visual All Start-up Production OPCR N/A N/A Request assistance
silicon mold mold, but not excessive inspection Setter / from mold
6
release to prevent product oil Operator maintenance.
marks
7 Product 1 Product Refer to Product Weight Weighing Weighing All Every start, Operator OPCR N/A N/A 1. Check machine
Evaluation weight: The – Container scale middle and parameters if within
desired weight before end of operating limits
range that can Reference: shift 2. Secure QA product
produce goods PE-PL-01-05.12 disposition before
satisfying the PE-PL-01-05.24 end of shift.
previous
physical
criteria
2 Product Refer to Product drawing Digital Take All Start-up Operator OPCR N/A N/A Comply to Control of NC
Dimension 1. Auto caliper measuremen Products Procedure:
2. Truck ts AI-QA-02

*If problem persists after standard reaction plan was followed, top management will decide on how to proceed with the production process and the disposition of any non-conforming products produced.
Authorized Signatures:
Page No.
PHILIPPINE BATTERIES, INC.
6 of 13
Technical Quality Management Production
 PHILIPPINE BATTERIES, INC.  PROTOTYPE
Santa Maria Industrial Park, Brgy. Bulac, Santa Maria, Bulacan  PRE-LAUNCH

CONTROL PLAN  MASS PRODUCTION

General data
Process/Operation name: Container Main team: ACMalsi, JMAganon, TMMendoza, PJArtillero, NMMarquez Document no.: PE-PL-01-05.6
Injection
Part number: A04 Main team contact: +639567942892 loc. 171 Issue date: 03/11/2019
Area responsible: Plastic End customer: Direx; Import Subs; OEM; OMMC; RBI; Yokohama Direx CMB; Exide AU; Exide NZ; Import Subs; OEM; OMMC; RBI; Revision date: 01/27/2023
Department Supcha ANZ; Supcha AU; Supcha NZ; Yokohama Direx; Yokohama MY
Engineering change level: N/A End customer code: 59; X1; 12; 00; EK; GM; HD; I0; KA; MK; PM; SM; 100; K00; 01; XX; 71; 00; 01; 02; 03; 04; 06; 10; 12; 25; 41; 42; 45; Revision level: 12
46; 54; 59; 60; 65; 66; 69; 70; 72; 73; 75; FD;HY; I0; IZ; K0; KA; KK; M0; MB; MZ; NI; SZ; TY; V1; X1; XX
Process and Product Control Methods
Machines, Statistica
Characteristics Measureme Sample
Special Class Jigs, Who l
Process/ Process/Part Condition/Specification/ nt/ Where Error Reaction Plan
Characteristi Fixtures, Measures/ analysis/
Part number Control Item Parameters/Tolerance Evaluation recorded? proofing
cs # Product Process Tools and Size Frequency Evaluate? Control
method
Identifiers method

3. MCB
3 Container - Loose fitting and tight Container Fitting of All 100% Operator OPCR N/A N/A Verify weight of product
Cover fitting: fitting and cover container to if it is within range.
Proper fitting cover
of container to
cover
4 Color Auto/Truck: 20mm x Digital Take All 100% Operator OPCR N/A N/A 1. Adjust the back
Dispersion: 20mm maximum caliper measuremen pressure if lower than
Direction of the MCB: 10mm x 10mm ts minimum
flow of resin as maximum specifications.
a result of 2. Check if SRN is within
uneven color See Reference 4. specifications.
distribution 3. Stop operation if
beyond tolerance.
5 Abrasions: Auto/Truck: 30mm x Digital Take All 100% Operator OPCR N/A N/A Comply to Control of NC
Line markings 80mm maximum caliper measuremen Products Procedure: AI-
that occur MCB: 30mm x 50mm ts QA-02
when product maximum
is mishandled
or over packed See Reference 5.
at injection

6 Burnt Mark: Auto/Truck: 5mm x 3mm N/A Visual All 100% Production OPCR N/A N/A 1. Comply to Control of
Markings maximum and in one inspection setter/Operat NC Products
caused by location only; not or Procedure: AI-QA-02
burned allowed on seal zone
2. Check/clean mold's
trapped air MCB: Not allowed
along air vent air vents and gates if
lines See Reference 6. clogged.
3. Adjust nozzle temp if
higher than the
maximum
temperature.
4. Adjust if the injection
speed is higher than
the maximum
specification.
7 Crack/Brittle: None allowed N/A Visual All 100% Production OPCR N/A N/A Do not proceed if
A split or inspection setter/Operat condition is not met.
S fracture on the See Reference 7. or
surface of the
product
8 Color Not allowed on exposed N/A Visual All 100% Production OPCR N/A N/A 1. Stop operation if

*If problem persists after standard reaction plan was followed, top management will decide on how to proceed with the production process and the disposition of any non-conforming products produced.
Authorized Signatures:
Page No.
PHILIPPINE BATTERIES, INC.
7 of 13
Technical Quality Management Production
 PHILIPPINE BATTERIES, INC.  PROTOTYPE
Santa Maria Industrial Park, Brgy. Bulac, Santa Maria, Bulacan  PRE-LAUNCH

CONTROL PLAN  MASS PRODUCTION

General data
Process/Operation name: Container Main team: ACMalsi, JMAganon, TMMendoza, PJArtillero, NMMarquez Document no.: PE-PL-01-05.6
Injection
Part number: A04 Main team contact: +639567942892 loc. 171 Issue date: 03/11/2019
Area responsible: Plastic End customer: Direx; Import Subs; OEM; OMMC; RBI; Yokohama Direx CMB; Exide AU; Exide NZ; Import Subs; OEM; OMMC; RBI; Revision date: 01/27/2023
Department Supcha ANZ; Supcha AU; Supcha NZ; Yokohama Direx; Yokohama MY
Engineering change level: N/A End customer code: 59; X1; 12; 00; EK; GM; HD; I0; KA; MK; PM; SM; 100; K00; 01; XX; 71; 00; 01; 02; 03; 04; 06; 10; 12; 25; 41; 42; 45; Revision level: 12
46; 54; 59; 60; 65; 66; 69; 70; 72; 73; 75; FD;HY; I0; IZ; K0; KA; KK; M0; MB; MZ; NI; SZ; TY; V1; X1; XX
Process and Product Control Methods
Machines, Statistica
Characteristics Measureme Sample
Special Class Jigs, Who l
Process/ Process/Part Condition/Specification/ nt/ Where Error Reaction Plan
Characteristi Fixtures, Measures/ analysis/
Part number Control Item Parameters/Tolerance Evaluation recorded? proofing
cs # Product Process Tools and Size Frequency Evaluate? Control
method
Identifiers method

Contamination: portions inspection setter/Operat beyond tolerance.

Color Allowed inside the or 2. Check raw materials
blemishes due container for impurities.
to See Reference 8. 3. Clean hopper.
incomplete
cleaning;
color transition
or mixing of
raw materials
9 Cold flow 50mm x 20mm Digital Take All 100% Operator OPCR N/A N/A 1. Adjust the injection
mark: maximum caliper measuremen pressure and speed if
It looks like a See Reference 9. ts lower than the
water mark, minimum
usually can be specifications.
seen at the 2. Check the
gating area. temperatures.
10 Deformation: None allowed N/A Visual All 100% Operator OPCR N/A N/A Stop operation.
Any deviation See Reference 10. inspection
from
dimension and
shape

11 Flashes: Auto/MCB: 1mm Digital Take All 100% Operator OPCR N/A N/A 1. Trim the flashes.
Plastics along maximum caliper measuremen 2. Inform immediate
parting line of ts superior of thick
molds adhering Truck: 2mm maximum flashes.
into products on perimeter; 3. Adjust temperature
3mm maximum on and injection speed if
partition. higher than the
maximum
See Reference 11. temperature.
12 Flow mark: Within an area of 50mm Digital Visual All 100% Operator OPCR N/A N/A 1. Check the gate
Fine lines or x 20mm and not allowed Caliper/ inspection/ temperature if within
ripple formed on sealing zone; must Di-electric Take standard.
when flows of passed dielectric testing tester measuremen 2. Adjust the injection
resin merge ts pressure and speed if
See Reference 12. lower than the
minimum
specifications.
3. Increase barrel
temperature slowly.

13 Mold Mark: Auto/MCB: 3mm Digital Visual All 100% Operator OPCR N/A N/A 1. Check insert
*If problem persists after standard reaction plan was followed, top management will decide on how to proceed with the production process and the disposition of any non-conforming products produced.
Authorized Signatures:
Page No.
PHILIPPINE BATTERIES, INC.
8 of 13
Technical Quality Management Production
 PHILIPPINE BATTERIES, INC.  PROTOTYPE
Santa Maria Industrial Park, Brgy. Bulac, Santa Maria, Bulacan  PRE-LAUNCH

CONTROL PLAN  MASS PRODUCTION

General data
Process/Operation name: Container Main team: ACMalsi, JMAganon, TMMendoza, PJArtillero, NMMarquez Document no.: PE-PL-01-05.6
Injection
Part number: A04 Main team contact: +639567942892 loc. 171 Issue date: 03/11/2019
Area responsible: Plastic End customer: Direx; Import Subs; OEM; OMMC; RBI; Yokohama Direx CMB; Exide AU; Exide NZ; Import Subs; OEM; OMMC; RBI; Revision date: 01/27/2023
Department Supcha ANZ; Supcha AU; Supcha NZ; Yokohama Direx; Yokohama MY
Engineering change level: N/A End customer code: 59; X1; 12; 00; EK; GM; HD; I0; KA; MK; PM; SM; 100; K00; 01; XX; 71; 00; 01; 02; 03; 04; 06; 10; 12; 25; 41; 42; 45; Revision level: 12
46; 54; 59; 60; 65; 66; 69; 70; 72; 73; 75; FD;HY; I0; IZ; K0; KA; KK; M0; MB; MZ; NI; SZ; TY; V1; X1; XX
Process and Product Control Methods
Machines, Statistica
Characteristics Measureme Sample
Special Class Jigs, Who l
Process/ Process/Part Condition/Specification/ nt/ Where Error Reaction Plan
Characteristi Fixtures, Measures/ analysis/
Part number Control Item Parameters/Tolerance Evaluation recorded? proofing
cs # Product Process Tools and Size Frequency Evaluate? Control
method
Identifiers method

Caused by maximum in diameter caliper inspection/ alignment.

dents, or and 0.5mm maximum in Take 2. Check indentations
scratches or depth. measuremen on mold surface.
misaligned or ts 3. Repair the mold.
scouring on Truck: 3mm maximum in
surfaces of diameter and 1mm
mold maximum in depth.
cavity/inherent
on mold See Reference 13.
14 Off-Color: Delta E-2000: Nix Pro Refer to Nix All 100% Team OPCR N/A N/A 1. Check the raw
Lighter or Blue (Glossy/Matte): ≤2 Color Pro Color Leader/ materials in the
darker Red (Glossy):≤2 Sensor Sensor Line hopper.
shade of Red (Matte): ≤3.5 device QC/Operator 2. Check the materials if
product Other color: ≤1 Procedure: contaminated.
beyond the PE-QA-02- 3. Verify the blended
standard See Reference 14. 01.4 materials dosage.

15 Over trim: 0.5 mm maximum (on Digital Take All 100% Operator OPCR N/A N/A Comply to Control of NC
Irregular sealing zone) caliper measuremen Products
edge/surface ts Procedure:
profile caused See Reference 15. AI-QA-02
by excessive
removal of
flashes

*If problem persists after standard reaction plan was followed, top management will decide on how to proceed with the production process and the disposition of any non-conforming products produced.
Authorized Signatures:
Page No.
PHILIPPINE BATTERIES, INC.
9 of 13
Technical Quality Management Production
 PHILIPPINE BATTERIES, INC.  PROTOTYPE
Santa Maria Industrial Park, Brgy. Bulac, Santa Maria, Bulacan  PRE-LAUNCH

CONTROL PLAN  MASS PRODUCTION

General data
Process/Operation name: Container Main team: ACMalsi, JMAganon, TMMendoza, PJArtillero, NMMarquez Document no.: PE-PL-01-05.6
Injection
Part number: A04 Main team contact: +639567942892 loc. 171 Issue date: 03/11/2019
Area responsible: Plastic End customer: Direx; Import Subs; OEM; OMMC; RBI; Yokohama Direx CMB; Exide AU; Exide NZ; Import Subs; OEM; OMMC; RBI; Revision date: 01/27/2023
Department Supcha ANZ; Supcha AU; Supcha NZ; Yokohama Direx; Yokohama MY
Engineering change level: N/A End customer code: 59; X1; 12; 00; EK; GM; HD; I0; KA; MK; PM; SM; 100; K00; 01; XX; 71; 00; 01; 02; 03; 04; 06; 10; 12; 25; 41; 42; 45; Revision level: 12
46; 54; 59; 60; 65; 66; 69; 70; 72; 73; 75; FD;HY; I0; IZ; K0; KA; KK; M0; MB; MZ; NI; SZ; TY; V1; X1; XX
Process and Product Control Methods
Machines, Statistica
Characteristics Measureme Sample
Special Class Jigs, Who l
Process/ Process/Part Condition/Specification/ nt/ Where Error Reaction Plan
Characteristi Fixtures, Measures/ analysis/
Part number Control Item Parameters/Tolerance Evaluation recorded? proofing
cs # Product Process Tools and Size Frequency Evaluate? Control
method
Identifiers method

16 Stains (Silicon Must not be more than Digital Visual All 100% Operator OPCR N/A N/A 1. Check/clean if there
mark, Oil mark, 5mm x 2mm in area caliper inspection/ are oil stains on mold
Watermark): Take cavity surface.
Marks that See Reference 16. measuremen (Ensure that injection
adhered on the ts unit is retracted prior
product to cleaning mold that
surface due to is mounted on
oil or silicon on machine)
the mold or 2. Inspect for leakages
water leaks on cooling lines.

17 Pinhole and None allowed Di-electric Di-Electric All 100% di- Operator OPCR N/A N/A 1. Put "X" mark on non-
Void at gating: tester Testing: PE- electric conforming products
Micro pore See Reference 17. PL-01-05.43 testing for 2. Put rejects on Reject
present in the the Segregation Area.
++ effective Sampling following 3. Reject intercepted at
thickness Plan: variants: di-test must be
Reference: B20, B24, recorded in the
AI-QA-06- GU1, injection OPCR.
01.4 A46, F51 and 4. Di-test Operator must
all Excel indicate to the
containers injection tag that the
but for the pallet of plastic
rest of the container he has
variants first tested had
8 hours undergone 100% di-
output after electric testing.
set-up. As 5. Place defective
per military containers in reject
sampling for Kanban and mark
succeeding pallet with "SCRAP"
output per tag
pallet. In 6. Destroy the rejected
case of container to prevent
reset-up of mix up with
the machine, containers.

*If problem persists after standard reaction plan was followed, top management will decide on how to proceed with the production process and the disposition of any non-conforming products produced.
Authorized Signatures:
Page No.
PHILIPPINE BATTERIES, INC.
10 of 13
Technical Quality Management Production
 PHILIPPINE BATTERIES, INC.  PROTOTYPE
Santa Maria Industrial Park, Brgy. Bulac, Santa Maria, Bulacan  PRE-LAUNCH

CONTROL PLAN  MASS PRODUCTION

General data
Process/Operation name: Container Main team: ACMalsi, JMAganon, TMMendoza, PJArtillero, NMMarquez Document no.: PE-PL-01-05.6
Injection
Part number: A04 Main team contact: +639567942892 loc. 171 Issue date: 03/11/2019
Area responsible: Plastic End customer: Direx; Import Subs; OEM; OMMC; RBI; Yokohama Direx CMB; Exide AU; Exide NZ; Import Subs; OEM; OMMC; RBI; Revision date: 01/27/2023
Department Supcha ANZ; Supcha AU; Supcha NZ; Yokohama Direx; Yokohama MY
Engineering change level: N/A End customer code: 59; X1; 12; 00; EK; GM; HD; I0; KA; MK; PM; SM; 100; K00; 01; XX; 71; 00; 01; 02; 03; 04; 06; 10; 12; 25; 41; 42; 45; Revision level: 12
46; 54; 59; 60; 65; 66; 69; 70; 72; 73; 75; FD;HY; I0; IZ; K0; KA; KK; M0; MB; MZ; NI; SZ; TY; V1; X1; XX
Process and Product Control Methods
Machines, Statistica
Characteristics Measureme Sample
Special Class Jigs, Who l
Process/ Process/Part Condition/Specification/ nt/ Where Error Reaction Plan
Characteristi Fixtures, Measures/ analysis/
Part number Control Item Parameters/Tolerance Evaluation recorded? proofing
cs # Product Process Tools and Size Frequency Evaluate? Control
method
Identifiers method

the first 7. Transfer all

pallet should accumulated rejects
undergo to the grinding area
100% di- with appropriate
electric test. mark ("X")
8. Cover tested
containers with
plastic shroud or
stretch film to protect
it from grease and
dirt.
18 Short shot: None allowed N/A Visual All 100% Operator OPCR N/A N/A 1. Verify product
Refers to the inspection weight using
incomplete See Reference 18. weighing scale.
filling of 2. Check nozzle tip for
molten plastic plastic leakages.
in the cavity 3. Check mold
temperature
settings if actual
value is within

 tolerance.
4. Adjust charge stroke
if below the
specifications
5. Adjust injection
speed if lower than
the minimum
specifications.
6. Adjust injection
pressure if lower
than the min
specifications.
19 Sink Mark: Auto/MCB: 0.5mm Digital Take All 100% Operator OPCR N/A N/A 1. Weigh product if it is
Refers to the maximum in depth. caliper measuremen within tolerance.
contraction of (Sticker adhesion test) ts 2. Test the product
thick portion of Truck: 3mm. maximum with sticker used.
molded in depth. 3. Adjust holding
product pressure if lower
surface See Reference 19. than the minimum
specifications.
4. Check cooling
water/temperature.

*If problem persists after standard reaction plan was followed, top management will decide on how to proceed with the production process and the disposition of any non-conforming products produced.
Authorized Signatures:
Page No.
PHILIPPINE BATTERIES, INC.
11 of 13
Technical Quality Management Production
 PHILIPPINE BATTERIES, INC.  PROTOTYPE
Santa Maria Industrial Park, Brgy. Bulac, Santa Maria, Bulacan  PRE-LAUNCH

CONTROL PLAN  MASS PRODUCTION

General data
Process/Operation name: Container Main team: ACMalsi, JMAganon, TMMendoza, PJArtillero, NMMarquez Document no.: PE-PL-01-05.6
Injection
Part number: A04 Main team contact: +639567942892 loc. 171 Issue date: 03/11/2019
Area responsible: Plastic End customer: Direx; Import Subs; OEM; OMMC; RBI; Yokohama Direx CMB; Exide AU; Exide NZ; Import Subs; OEM; OMMC; RBI; Revision date: 01/27/2023
Department Supcha ANZ; Supcha AU; Supcha NZ; Yokohama Direx; Yokohama MY
Engineering change level: N/A End customer code: 59; X1; 12; 00; EK; GM; HD; I0; KA; MK; PM; SM; 100; K00; 01; XX; 71; 00; 01; 02; 03; 04; 06; 10; 12; 25; 41; 42; 45; Revision level: 12
46; 54; 59; 60; 65; 66; 69; 70; 72; 73; 75; FD;HY; I0; IZ; K0; KA; KK; M0; MB; MZ; NI; SZ; TY; V1; X1; XX
Process and Product Control Methods
Machines, Statistica
Characteristics Measureme Sample
Special Class Jigs, Who l
Process/ Process/Part Condition/Specification/ nt/ Where Error Reaction Plan
Characteristi Fixtures, Measures/ analysis/
Part number Control Item Parameters/Tolerance Evaluation recorded? proofing
cs # Product Process Tools and Size Frequency Evaluate? Control
method
Identifiers method

20 Streaks: 90mm x 10mm Digital Visual All 100% Operator OPCR N/A N/A 1. Check materials for
Colored maximum on exposed caliper inspection; wetness.
streaks area take 2. Check actual value of
running in the measuremen mold's temperature
direction of the Allowed at unexposed ts and machine barrel's
flow of resin as portions temperature if within
a result of a limits.
thin See Reference 20. 3. Adjust if temperature
and fine layer is higher than the
of air or gas on maximum
the surface of specifications.
the product

21 Stress Mark: Auto/Truck: 20mm Digital Visual All 100% Operator OPCR N/A N/A 1. Check for rough
Solid white diameter maximum and caliper inspection; surface on mold.
marks different not more than 2 take 2. Check ejector
from the color locations; must pass measuremen balance.
of the product dielectric test ts 3. Check product chute
caused by for sharp edges
collision with MCB: 2mm maximum 4. For MCB containers:
hard object or diameter and length and Walls for flame
obstruction in not more than 2 treatment
releasing the locations; must pass 5. Conduct dielectric
product from dielectric test test on affected lot.
mold See Reference 21.
22 Trapped Air: None allowed N/A Visual All 100% Operator OPCR N/A N/A 1. Adjust injection
Refers to an inspection speed if higher than
empty space or See Reference 22. the maximum
void within the specifications.
product 2. Adjust if injection
pressure is lower
than the minimum
specifications.
3. Adjust if the
temperature is higher
than the maximum
specifications.
23 Warpage: Go-no-go Take All 100% Operator OPCR N/A N/A 1. Perform proper
SC Auto/Truck:
End wall 2.5mm maximum
jig /
Digital
measuremen
ts
bending to
compensate warp

+
(inward) None allowed caliper direction. (Applicable
End wall 2mm maximum for old mold only)
(outward) 2. Use jig to restrain
Partition warping. (Applicable

*If problem persists after standard reaction plan was followed, top management will decide on how to proceed with the production process and the disposition of any non-conforming products produced.
Authorized Signatures:
Page No.
PHILIPPINE BATTERIES, INC.
12 of 13
Technical Quality Management Production
 PHILIPPINE BATTERIES, INC.  PROTOTYPE
Santa Maria Industrial Park, Brgy. Bulac, Santa Maria, Bulacan  PRE-LAUNCH

CONTROL PLAN  MASS PRODUCTION

General data
Process/Operation name: Container Main team: ACMalsi, JMAganon, TMMendoza, PJArtillero, NMMarquez Document no.: PE-PL-01-05.6
Injection
Part number: A04 Main team contact: +639567942892 loc. 171 Issue date: 03/11/2019
Area responsible: Plastic End customer: Direx; Import Subs; OEM; OMMC; RBI; Yokohama Direx CMB; Exide AU; Exide NZ; Import Subs; OEM; OMMC; RBI; Revision date: 01/27/2023
Department Supcha ANZ; Supcha AU; Supcha NZ; Yokohama Direx; Yokohama MY
Engineering change level: N/A End customer code: 59; X1; 12; 00; EK; GM; HD; I0; KA; MK; PM; SM; 100; K00; 01; XX; 71; 00; 01; 02; 03; 04; 06; 10; 12; 25; 41; 42; 45; Revision level: 12
46; 54; 59; 60; 65; 66; 69; 70; 72; 73; 75; FD;HY; I0; IZ; K0; KA; KK; M0; MB; MZ; NI; SZ; TY; V1; X1; XX
Process and Product Control Methods
Machines, Statistica
Characteristics Measureme Sample
Special Class Jigs, Who l
Process/ Process/Part Condition/Specification/ nt/ Where Error Reaction Plan
Characteristi Fixtures, Measures/ analysis/
Part number Control Item Parameters/Tolerance Evaluation recorded? proofing
cs # Product Process Tools and Size Frequency Evaluate? Control
method
Identifiers method

1mm maximum for old mold only)

MCB: None allowed 3. Stop operation when
End wall 0.5mm maximum bending is not
(inward) effective.
End wall See Reference 23, 24 4. Inform immediate
(outward) and 25. superior.
Partition 5. Check and adjust
water flow in cooling
lines.
6. Check injection
pressure.

24 Weld Line: 1mm maximum depth Digital Take All 100% Operator OPCR N/A N/A 1. Adjust the injection
Fine lines or from top of sealing zone; caliper measuremen pressure and speed if
ripple occur for depth exceeding ts lower than the
when flows of 1mm with superficial minimum
resin divided in weld line, verify at specifications.
mold, meet sealing 2. Check the
again temperature and
See Reference 26. cooling system.

*If problem persists after standard reaction plan was followed, top management will decide on how to proceed with the production process and the disposition of any non-conforming products produced.
Authorized Signatures:
Page No.
PHILIPPINE BATTERIES, INC.
13 of 13
Technical Quality Management Production