Catalog Pexgol

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PEXGOL TECHNICAL CATALOGUE 2006

PEXGOL SYSTEMS
Technical Catalogue for Pexgol Pipes
for Water Infrastructure and Industry

V- 5-2005

modified: 16.12.2007

GOLAN PLASTIC PRODUCTS Ltd.

Golan Plastic Products Ltd. Kibbutz Shaar-Hagolan15145 Israel. Tel: +972-4-6677432, Fax: +972-4-6677451
Web site: www.pexgol.com E-mail: [email protected]
Index.

Introduction

PEXGOL pipes are produced by Golan Plastic Products, an industrial enterprise owned by Kibbutz Shaar Hagolan.
Golan Plastic Products, started in 1960 as an extrusion plant and today it is one of the biggest plastic products
producers in the building sector in Israel. In 1975 Golan Plastic Products started manufacturing hot water pipes
made of polyethylene crosslinked by the Peroxide high pressure process. These pipes, sold under the name of
PEXGOL, are now well-known for their quality and reliability in Israel as well as on the international market.
In 1991 Golan started manufacturing PEX-c pipes crosslinked by irradiation (electron beam).
In 1997 Golan started manufacturing a new multilayer pipe, sold under the name of MULTYGOL. This pipe is
a Pex pipe reinforced by aluminum.

Contents of this Catalogue


1. Pex-a Material properties.
2. Worldwide approvals.
3. Comparison with other plastic pipes.
4. Pexgol pipes - usages and applications.
5. Pexgol Pex-a dimensions and pressure ratings.
6. Pexgol - municipal water supply pipelines.
7. Industrial PEXGOL pipelines .
8. Transportation of Pexgol pipes.
9. Flow charts for full flow conditions.
10. Water hammer.
11. Vacuum or suction pipelines.
12. Abrasion resistance.
13. Underground installation.
14. Above ground installation.
15. Horizontally supported Pexgol pipelines.
16. PEXGOL pipes on bridges.
17. Bending radius in Pexgol pipes.
18. Flanged coupler for PEXGOL pipes.
19. Flared Ends.
20. Branch-off Saddles.
21. Installation of Branch-off Saddles.
22. Instructions for pressure tests.
23. Repair Instructions. FOR TECHNICAL INFORMATION
24. Chemical resistance tables. PLEASE CALL:
25. Golan Plastic Products “Contacts”.
ENG. YOSI BAR
R&D MANAGER
+ 972 - 46677652
+ 972 - 523864012
[email protected]

MRS. SARIT CHOHEN


CUSTOMER SUPPORT
+ 972 - 46677604
+ 972 - 523864024
[email protected]

Whereas the products shown in this catalogue illustrate and describe the current state of their development, Golan reserves the right
Introduction

at all times to make such technical alterations as it shall see fit to its products. Although every care has been taken in the preparation
of the information, specifications and other data included in this catalogue, we cannot rule outinadvertent errors or omissions.
Purchasers should take into account possible deviations or variations which will not substantially diminish the functionality or
performance of the products and in many cases designed to improve the same.

Kibbutz Shaar-Hagolan15145 Israel. Tel: +972-4-6677432, Fax: +972-4-6677451


Web site: www.pexgol.com E-mail: [email protected] GOLAN PLASTIC PRODUCTS Ltd.
1.

Pex - a Material Properties

PEXGOL CROSSLINKED P.E.


The unique Pexgol Pex-a pipes are produced from special HMW-HDPE RESINS.
The crosslinking is performed during the production process, resulting in
irreversible chemical links between adjacent P.E. chains.
The crosslinked P.E. is a thermo-elastic material with a 3-D molecular structure,
having very high dimensional stability at high temperatures.
The crosslinking process renders the pipe improved mechanical properties such as:

1. Resistance to corrosion and pressure at high temperatures.


2. Exceptional high abrasion resistance.
3. Superb chemical resistance.
4. Excellent longevity at high temperatures.

CROSSLINKING METHOD
Peroxide (Chemical) crosslinking Pex-a

Standard to
Mechanical Properties Value Unit which tested
Density 938 kg/m3
Tensile strength (at 20!C) 20-26 N/mm2 DIN 53455
(at 100!C) 9-13 N/mm2

%
Elongation at break (at 20!C) 350-550 % DIN 53455
(at 100!C) 500-700 KJ/m2
Impact strength (at 20!C) No failure KJ/m2 DIN 53453
(at -100!C) No failure mg/4d
Moisture absorption (at 22!C) 0.01 -
Coefficient of friction on steel 0.08 - 0.1 N/m
Surface energy 34x10-3 gm/m3 x day
< 0.1 DIN 4725
Oxygen permeability (at 40!C) for pipe with
oxygen barrier coating

Resistance to ultraviolet light rays (UV).


There are two types:
A. White pipe: non-resistant to sunlight (UV)
B. Black pipe: resistant to sunlight (UV)

Thermal Properties Value Unit


Service temperature range -140+110 !C
Coefficient of linear expansion (at 20!C) 1.4x10-4 m/m/!C
Coefficient of linear expansion (at 100!C) 2.05x10-4 m/m/!C
Softening temperature +133 !C
Specific heat 2.3 KJ/kg!C
Coefficient of thermal conductivity 0.35 w/m!C DIN 4725

Electrical Properties Value Unit


Properties
Properties

Specific internal resistance (at 20!C) 1015 W.m


Dielectric constant (at 20!C) 2.3 -
Dielectric loss factor (at 20!C/50Hz) -
1x10-3
Rupture voltage (at 20!C) 60-90 KV/mm
Material
Material

Kibbutz Shaar-Hagolan15145 Israel. Tel: +972-4-6677432, Fax: +972-4-6677451


Web site: www.pexgol.com E-mail: [email protected] GOLAN PLASTIC PRODUCTS Ltd.
1.1

Pex - c Material Properties

PEXGOL CROSSLINKED P.E.


The unique Pexgo Pex-c-C pipes are produced from special HMW-HDPE RESINS.
The crosslinking is performed in a state of the art E-beam accelerator after
the production process, resulting in irreversible cross- links between adjacent
P.E. chains.
The crosslinked P.E. is a thermo-elastic material with a 3-D molecular structure,
having very high dimensional stability at high temperatures.
The crosslinking process renders the pipe improved mechanical properties such as:

1. Resistance to corrosion and pressure at high temperatures.


2. Exceptional high abrasion resistance.
3. Superb chemical resistance.
4. Excellent longevity at high temperatures.

CROSSLINKING METHOD
E-beam crosslinking Pex-c.

Standard to
Mechanical Properties Value Unit which tested
Density 945 DIN 53429
kg/m3
Tensile strength (at 20!C) 23-26 DIN 53455
N/mm2
(at 100!C) 9-13
N/mm2

%
Elongation at break (at 20!C) 350-550 DIN 53455
%
(at 100!C) 500-700
KJ/m2 DIN 53453
Impact strength (at 20!C) No failure
(at -100!C) KJ/m2
No failure
mg/4d
Moisture absorption (at 22!C) 0.01
-
Coefficient of friction on steel 0.08-0.1
N/m
Surface energy 34x10-3
gm/m3.day DIN 4726
Oxygen permeability (at 40!C) for pipe with <0.1
oxygen barrier coating

Resistance to ultraviolet light rays (UV).


There are two types:
A. White pipe: non-resistant to sunlight (UV)
B. Black pipe: resistant to sunlight (UV)

Thermal Properties Value Unit


Service temperature range -140+110 !C
Coefficient of linear expansion (at 20!C) 1.4x10-4 m/m/!C
Coefficient of linear expansion (at 100!C) 2.05x10-4 m/m/!C
Softening temperature +133 !C
Specific heat 2.3 KJ/kg!C
Coefficient of thermal conductivity 0.35 w/m!C DIN 4725

Electrical Properties Value Unit


Material Properties

Specific internal resistance (at 20!C) 1015 W.m


Dielectric constant (at 20!C) 2.3 -
Dielectric loss factor (at 20!C/50Hz) -
1x10-3
Rupture voltage (at 20!C) 60-90 KV/mm

Kibbutz Shaar-Hagolan15145 Israel. Tel: +972-4-6677432, Fax: +972-4-6677451


Web site: www.pexgol.com E-mail: [email protected]
GOLAN PLASTIC PRODUCTS Ltd.
2.

Worldwide Approvals

Spanish Standard Suddeutsches Kunststoff-Zentrum


Institute Approval Amtlich anerkannte Prufanstalt fur Kunststoffe
GERMANY

French Standard Institute


for Building Approvals Deutscher Verein des Gas-und Wasserfaches
(incl. drinking water approval) e.V (incl. drinking water approval)

Technischer Uberwachungs-Verein Bayern


Portugese Standard Institute Oxygen Permeability Approval
Approvals
(incl. drinking water approval)

Danish Technical Institute for Building


Purposes Approval Canadian Standard Approval
(incl. drinking water approval)

Finnish Standard Institute


Approvals Uruguay Standard Institute
(incl. drinking water approval) Approvals

Norway Standard Institute


Approvals
(incl. drinking water approval) Venezuelan Standard
Institute Approval

Holland Standard Russian Standard


Institute Approval Institute Approval

Poland Standard America Standard Food Approval


Institute Approval For Drinking Water

UP
China Standard C American National Standard
Institute Approval FO
UN
DE 19
24 Institute Approval
A P M
D
O
I

Israeli Standard Institute


Standard Mark Approval
(according to Israeli Std 1519 American National Standard
Worldwide Approvals

Part 1) Institute Approval

Ireland Standard
International ISO 9001 Approval Institute Approval

International Dutch Standard


certificatin network Institute Approval

Kibbutz Shaar-Hagolan15145 Israel. Tel: +972-4-6677432, Fax: +972-4-6677451 GOLAN PLASTIC PRODUCTS Ltd.
Web site: www.pexgol.com E-mail: [email protected]
3.

Comparison with other Plastic Pipes

Comparison with Other Plastic Pipes


PEXGOL pipes are produced from a special type of polyethylene. This is a high density polyethylene
(HDPE) with a very high molecular weight.
During production the raw material is pressed under high pressures and temperatures and in the
presence of a special catalyst. While the pipes are being extruded the material crosslinks,
resulting in an unbreakable (chemical) cross-connection between the adjacent long molecules of
the polyethylene. As a result of the crosslinking, a 3-dimensional network is formed and the pipe
can be considered as one enormously big molecule.

The combination of a special raw material of a very high molecular weight and the crosslinking
process itself, result in a special pipe having several important qualities:

* Corrosion resistance
* Excellent mechanical resistance
* Unique chemical resistance
* Very low friction coefficient
(C=155 in Hazen-Williams Formula)
* Excellent abrasion resistance
* Very good resistance to heat
* Excellent longevity
* No longitudinal crack formation or other stress cracks
* Low creep
* No stone sediments due to pipe smoothness
These properties provide many advantages compared
to normal pipes (which are not crosslinked):
1. High working pressures.
2. High working temperature (up to 110!C and above).
3. Excellent durability in harsh corrosive surrounding conditions:
- industrial
- sewage
- sea water
- corrosive ground
4. Immunity against improper pipe laying procedures.
5. Low head losses enabling considerable saving.

Regular polyethylene pipes are limited to a working temerature of up to 40!C (according to ISO Standard 4427).
Comparison with other Plastic Pipes
They are also very sensitive to scratches resulting from careless handling during transportation and
laying of the pipes. In non-crosslinked pipes (such as PE, PP or PB), cracks may appear after a few years.
These stress cracks occur as a result of the internal pressure or external stresses such as pipe bending or stone
impregnations (as a result of poor sand bedding). This phenomena is also known as S.C.G.: Slow Crack
Growth. The sensitivity to stress cracking is a material property, common for non-crosslinked pipe materials.
S.C.G. does not appear with crosslinked PE pipes due to the 3-dimensional crosslinked structure of PEXGOL pipes,
which totally blocks the growth of these cracks. The excellent resistance of PEXGOL pipes to Slow Crack
Growth makes it an ideal choice for industrial piping, gas transportation, chemical and regular sewage
transportation. For that reason it is possible to lay PEXGOL pipes in trenches without sand bedding!

Kibbutz Shaar-Hagolan15145 Israel. Tel: +972-4-6677432, Fax: +972-4-6677451


Web site: www.pexgol.com E-mail: [email protected] GOLAN PLASTIC PRODUCTS Ltd.
4.

Pexgol pipes - uses and applications

Domestic water supply lines


Pexgol pipes are the perfect plastic piping system for central
heating systems and sanitary pipes (hot and cold water pipes).
The Pexgol pipes are often used in the “Pipe-in-pipe” configuration.

Swift and Elegant Installation


The simplicity of the system - a pipe within a pipe - means quick, easy
installation in less than half the time needed to install any other system.
The quality of Installation
Pexgol is an excellent system for hot and cold water. It is completely
impervious to internal and external corrosion and prevents the buildup
of stone sediments.

“Without Breaking Wall Tiles”


Domestic pipelines run through the most expensive areas of the apartment:
the kitchen, bathroom and toilets. The Pexgol system prevents the need to
break tiles, walls and flooring. Repairing the system is performed simply by
pulling out the Pexgol pipe from its conduit pipe, allowing easy and convenient
access to every part of the system, and easy reinsertion of the new pipe.

Hot water, always clear...


With Pexgol, you’ll see the difference - a clear stream of water - quality of life!

Domestic water supply systems made of Pexgol pipes have been and are being
installed in domestic housing, hotels and office buildings in Israel and all over the world!
For more information, please ask for “Pexgol - Instructions for Installation of
a Residential Water Supply System”.

Municipal Water Supply Pipes


Municipal steel water supply lines are attacked by corrosion due to the following reasons:

* Poor water quality with increasing chlorine content.

Pexgol pipes - uses and applications


* Corrosive environment
* Unprofessional faulty installations

Thanks to their unique resistance against corrosion in any of the above conditions,
Pexgol pipes may be installed anywhere and will operate without leaking. No need
for repair or replacement!
Large continuous lengths of Pexgol pipes may be supplied on drums, thus minimizing
the need for connections.
Each pipe connection, even the best one, is a weak spot!

Pexgol pipes have been laid in municipal water supply lines in various countries as well
as in Israel. Settlements in the Arava region in the southern part of Israel consider the
Pexgol pipe to be their only choice!

The reason for this is simple:

No failures in Municipal water supply during the last 20 years!

Kibbutz Shaar-Hagolan15145 Israel. Tel: +972-4-6677432, Fax: +972-4-6677451


Web site: www.pexgol.com E-mail: [email protected] GOLAN PLASTIC PRODUCTS Ltd.
4.1

Pexgol pipes - uses and applications

Municipal Water Supply Pipes


Today the Pexgol pipe is without doubt the leading pipe in municipal supply lines in Israel and is used in the following
applications:

Main pipe lines.


Secondary pipe lines in the building areas.
Inlet connections in buildings and fire extinguishing pipelines.
A computerized catalogue for design of Pexgol water lines may be obtained upon request from the Pexgol marketing Dept.

Pexgol pipes for sewer lines


Pexgol piping’s has been used in pressurized sewer lines. Due to its excellent chemical and abrasion resistance
Pexgol pipe, is not vulnerable to the H2S gasses which may develop and attack the cement inner coating of the
steel pipings very smooth surface of the Pexgol pipes prevents scale sediments.
Pexgol pipes have also been laid in gravity sewer lines and sea out fall lines.

Riser mains for Boreholes


One of the most recent Pexgol pipe applications is for pumping water from boreholes (at a depth of over 200m) by
means of a continuous Pexgol pipe with a submersible pump and motor.

Industrial applications
The Pexgol pipe with its excellent abrasion resistance and chemical resistance is an ideal conduit for a wide range
of industrial applications where conventional pipes would be unsatisfactory due to the abrasives of conveying
slurries or because of vulnerability to chemical attack of solutions and acids - Pexgol pipes present a successful
and cost-effective solution.

The industrial applications of Pexgol pipes include:


- handling slurries (gypsum; sand; salt; phosphates; silts; potash, ect).
- handling various chemicals.
- handling industrial wastes.
List of projects is available from our sales department or at our internet site.

Pexgol pipes for Natural Gas Transportation


Pexgol pipe shows an excellent durability for natural gas and L.P.G. This plastic pipe will
without doubt be in the near future one of the leading pipes in municipal gas supply lines.
One of its outstanding advantages is:

Pexgol pipes - uses and applications


NO SAND BEDDING REQUIRED!

Kibbutz Shaar-Hagolan15145 Israel. Tel: +972-4-6677432, Fax: +972-4-6677451


Web site: www.pexgol.com E-mail: [email protected] GOLAN PLASTIC PRODUCTS Ltd.
5.

Pex - a Dimensions and Pressure Ratings


Pexgol pipes are produced according to the DIN Standards 16892/16893 and the Israeli Standard 1519 Part 1.
These Standards show the working pressures of Pexgol pipes at various temperatures.
The working pressures for PEXGOL pipe are The values of s change with the temperature as follows:
determined by the following equation:
Temp.(!c) 20 60 95
2st 2st or s
P= or P= s (kg/cm2) 76 48 32
D-t SDR-1 s
Where:
Notes:
P = Maximum working pressure (kg/cm2) The design stress s is calculated with
s = Long term strength 2at the design a safety factor of 1.25, according to
temperature (kg/cm ) DIN 16893-2000 Table 4.
D = Outside diameter (mm)
t = Wall thickness (mm) Pexgol pipes maybe ordered with
S = ISO 4065 series oxygen barrier (EVOH) coating in
SDR (Standard Dimensions Ratio) =
D
= 2s + 1
different colors (red, yellow etc.)
t
PEXGOL PIPE CLASS “10” (SDR 16.2 S7.6) PEXGOL PIPE CLASS “15” (SDR 11 S5)
Working pressures: 10 bar at 20!C , 4 bar at 95!C , 6 bar for gas Working pressures: 15 bar at 20!C , 6 bar at 95!C , 9 bar for gas

O.D. wall thickness weight O.D. wall thickness weight


(mm) (mm) (kg/m) (mm) (mm) (kg/m)
63 3.9 0.72 16 2.0 0.09
75 * 4.7 1.03 20 2.0 0.11
90 5.6 1.47 25 2.3 0.16
110 6.8 2.18 32 2.9 0.26
125 * 7.7 2.81 40 3.7 0.42
140 * 8.7 3.55 50 4.6 0.65
160 9.9 4.62 63 5.8 1.03
200 12.4 7.23 75 6.8 1.44
225 13.9 9.12 90 8.2 2.09
250 15.5 11.30 110 10.0 3.11
280 17.3 14.12 125 11.4 4.03
315 19.5 17.91 140 12.7 5.02
355 21.9 22.67 160 14.6 6.60
400 24.7 28.81 200 18.1 10.23
450 27.8 36.48 225 20.4 12.97
500 30.9 45.05 280 25.4 20.10
315 28.6 25.46
PEXGOL PIPE CLASS “12” (SDR 13.6 S6.3) 355 32.2 32.30
450 * * 50.0 62.16
Working pressures: 12 bar at 20!C , 5 bar at 95!C , 7.5 bar for gas
** Class “19”
O.D. wall thickness weight
(mm) (mm) (kg/m) PEXGOL PIPE CLASS “24” (SDR 7.4 S3.2)

Dimensions and Pressure Ratings


63 4.7 0.85 Working pressures: 24 bar at 20!C , 10 bar at 95!C , 15 bar for gas
75 5.6 1.21
90 6.7 1.73 O.D. wall thickness weight
110 8.1 2.57
(mm) (mm) (kg/m)
125 * 9.2 3.31 12 2.0 0.06
140 10.3 4.15 16 2.2 0.09
160 11.8 5.43 20 2.8 0.15
200 14.7 8.47 25 3.5 0.23
225 16.6 10.75 32 4.4 0.38
250 18.4 13.42 40 5.5 0.59
280 20.6 16.60 50 6.9 0.92
315 23.2 21.04 63 8.6 1.45
355 26.1 26.68 75 10.3 2.07
400 29.4 33.86 90 * 12.3 2.97
450 33.1 42.89 110 * 15.1 4.45
500 36.7 52.85 125 17.1 5.73
140 19.2 7.21
*Available on special order 160 21.9 9.40
200 27.3 14.65
Other pipe dimensions (according to page 5.1) 225 30.8 18.59
are also available.

Kibbutz Shaar-Hagolan15145 Israel. Tel: +972-4-6677432, Fax: +972-4-6677451


Web site: www.pexgol.com E-mail: [email protected] GOLAN PLASTIC PRODUCTS Ltd.
5.1

Pex - c Dimensions and Pressure Ratings

Pexgol pipes are produced according to the DIN Standards 16892/16893 and the Israeli Standard 1519 Part 1.
These Standards show the working pressures of Pexgol pipes at various temperatures.
The working pressures for PEXGOL pipe are The values of s change with the temperature as follows:
determined by the following equation:
Temp.(!c) 20 60 95
2st 2st or s
P= or P= s (kg/cm2) 76 48 32
D-t SDR-1 s
Where:
Notes:
P = Maximum working pressure (kg/cm2) The design stress s is calculated with
s = Long term strength 2at the design a safety factor of 1.25, according to
temperature (kg/cm ) DIN 16893-2000 Table 4.
D = Outside diameter (mm)
t = Wall thickness (mm)
S = ISO 4065 series
D
SDR (Standard Dimensions Ratio) = = 2s + 1
t

Please note !
1. Pexgol Pex-c pipes are available in various colors:
Natural, Black, Red, Blue etc.
2. The pipes may be ordered with oxygen barrier
(EVOH) coating.

PEXGOL PIPE CLASS “19” (SDR 9 S4) PEXGOL PIPE CLASS “24” (SDR 7.4 S3.2)
Working pressures: 19 bar at 20!C , 8 bar at 95!C , 11.5 bar for gas Working pressures: 24 bar at 20!C , 10 bar at 95!C , 15 bar for gas

O.D. wall thickness weight O.D. wall thickness weight


(mm) (mm) (kg/m) (mm) (mm) (kg/m)
8.0 1.0 0.02 10 1.8 0.05
10.5 1.25 0.04 12 1.8 0.06
16.0 1.8 0.08 12 2.0 0.06
16.0 2.0 0.09 14 2.0 0.07
17.0 2.0 0.09 15 2.5 0.10
18.0 2.0 0.10 16 2.2 0.09
Pexgol “INCH” pipes (class 19) - Produced according to ASTM F876 18 2.5 0.12
20 2.8 0.15
3/8” (12.7) 1.78 0.06 22 3.0 0.18
1/2” (15.88) 1.78 0.08
5/8” (19.05) 2.12 0.11
3/4” (22.22) 2.47 0.15

PEXGOL PIPE CLASS “15” (SDR 11 S5)


Dimensions and Pressure Ratings
Working pressures: 15 bar at 20!C , 6 bar at 95!C , 9 bar for gas

O.D. wall thickness weight


(mm) (mm) (kg/m)
12 1.1 0.04
16 1.5 0.07
20 1.9 0.11
20 2.0 0.11
25 2.3 0.16

Pexgol IRISH “INCH” pipes


1/2” (14.63) 1.70 0.07
3/4” (20.98) 2.15 0.13
1” (27.33) 2.70 0.21

Kibbutz Shaar-Hagolan15145 Israel. Tel: +972-4-6677432, Fax: +972-4-6677451


Web site: www.pexgol.com E-mail: [email protected] GOLAN PLASTIC PRODUCTS Ltd.
6.

Municipal water supply pipelines

Pexgol Crosslinked polyethylene pipes for Municipal Supply lines

Auxiliary page for Pipeline Designer. 2. Electrofusion couplers (including saddles).

1. Cross-linked polyethylene (Pexgol), UV Stabilized (black) 2.1 Available up to 500mm diameter.


pipe, class 10 (SDR 16.2)or class 15 (SDR 11) or class
12(SDR 13.6) (depending on the temperature and design 2.2 Use only products which are approved by Golan.
pressure) is suitable for municipal supply lines.
2.3 The working pressures of the couplers are the same as for
2. The pipe is supplied on coils that fit into standard 6’ or 12’ class 15 Pexgol pipe at temperatures between 20!C and 60!C.
containers. Total coil length depends on the pipe diameter,
see page “ Transportation of Pexgol pipes”. 2.4 For higher temperatures please consult Golan’s field service
department.
3. The pipe should be connected only by fittings approved by
Golan and according to Golan’s specifications. 2.5 Additional couplers prepared for electrofusion welding can be
ordered (T-branches, elbows etc).
4. The pipe should be connected by an authorized contractor.
3. DZR brass fittings Hela GP
4.1 Pipe connection is normally executed outside the trench.
3.1 Available from 32mm to 160mm including male straight
4.2 See appendix “Recommendations for Pexgol connectors, Tee’s, elbows and Branch saddles.
pipe connections”.
3.2 Hela GP fittings can be used for all temperature and pressure
5. Laying the pipe in the trench should be done according to range allowed for Pexgol pipes.
“Installation instructions for Pexgol Pipes in trenches”.

5.1 Pexgol pipes may be laid in trenches with no sand bedding. 4. Stainless steel saddles
The trenches may be backfilled using the original material
from the trench. 4.1 Available from 110mm up to 500mm outside diameter.

6. Pressure test should be made according to the page 4.2 The saddles are available either with flanged or threaded
“Instructions for pressure testing of Pexgol pipes”. outlet.

6.1 After having carried out the pressure test in the presence of 4.3 The maximum outlet diameter is up to half the main pipe’s
Golan’s representative, a certificate will be submitted confirm- diameter.
ing that the test has been carried out properly.
4.4 Stainless steel branch-off saddles can be used for all temp-
7. It is possible to make side outlets from Pexgol pipe in diameters erature and pressure ranges allowed for Pexgol pipes.
of up to half of the leading pipe’s diameter, using Branch-off
saddles.The saddles are made from brass, stainless steel or 4.5 Saddles with internal rubber coating including the flange can
plastic. (See pages referring to Pexgol saddles and their be ordered in case corrosive materials are used, which stainless
Installation instructions) steel fittings would not withstand.

8. It is recommended to design the line with as few connections as 5. Golan’s Flanged Couplers
Municipal water supply pipelines
possible. For this purpose it is recommended to consult Golan’s
field service department. 5.1 Available from 63mm to 500mm outside diameter.

Appendix: Recommendations for Pexgol pipe 5.2 All couplers comply with ASA 150 standard, some
of them comply with other standards as well.
connections
5.3 Golan’s flanged couplers can be used for the same
1. Plasson’s Mechanical connections (including saddles).
temperature and pressure range allowed for Pexgol
pipes.
1.1 Available up to 160mm diameter.
Please ask for our publications on municipal
1.2 Can be used for class 10, 12 or 15 up to a temperature of 60!C.
pipeline installations.
1.3 For pipe classes 12 and 15 it is recommended to use Plasson’s
“series 18” .

Kibbutz Shaar-Hagolan15145 Israel. Tel: +972-4-6677432, Fax: +972-4-6677451


Web site: www.pexgol.com E-mail: [email protected] GOLAN PLASTIC PRODUCTS Ltd.
7.

Industrial Pexgol Pipelines

1. Pipe Class Selection According To: 8. “Plasson” Mechanical Fittings (incl. Saddles).
1.1 Design Temperature. 8.1 Available up to 160mm .
1.2 Working Pressure. 8.2 May be used for classes 10, 12 or 15 Pexgol pipes
1.3 Influence of the chemical resistance of Pexgol pipe on up to 60!C.
permitted working pressures (see”chemical resistance 8.3 For pipe classes 12 or 15 Plasson fittings of “series 18”
table of Pexgol pipes”). should preferably be used in diameters up to 63mm.

2. Design Temperature Definition Rules: 9. Pexgol Pipes with Flared Ends.


2.1 Buried Pipes: according to the temperature of the 9.1 Pexgol pipes up to 160mm, in lengths according to the
liquid flowing through the pipe. table at parag. 8, may be ordered with flared ends
2.2 Exposed pipes: Design temperature should be calcul- and metal flanges.
ated by adding 20!C to the maximum ambient temperature 9.2 Larger diameter Pexgol pipes (up to 500mm) may be
(e.g. a design temperature of 60!C for max. ambient tem- ordered in any length up to 11.5 meters (to fit into
perature of 40!C). 40’ containers) with one or tow flared ends.
2.3 Alternatively according to the temperature of the liquid 9.3 Flared ends may connect two Pexgol pipes or a
flowing through the pipe (if it is higher than 60!C). Pexgol pipe to a fitting.
9.4 There is no need for an additional gasket.
9.5 The flanges may be supplied according to the industrial
3. Pipes Under Vacuum Conditions standard ASA 150. Other flanges may be available on
Minimum pipe class should be class 15. (see page No. 11). special orders.
9.6 A flared end connection may be used throughout all
the range of allowable working temperatures and
4. Selection of Fittings for Pexgol Pipes pressures for Pexgol pipes.
4.1 Only fittings approved by Pexgol pipes Service Dept. 9.7 Prefabricated Pexgol elbows with flared ends are
may be used. also available.
4.2 The installation instructions published by Pexgol Pipes
Service Dept. state service limitations (if existing) for
10. Pre-fabricated Pexgol Elbows
each type of fitting. 10.1 Prefabricated elbows may be ordered up to diameters
4.3 In case of any questions, please contact Pexgol Pipes of 500mm.
Service Department. 10.2 The standard bending radius is approximately
Pexgol Pipes Service Dept. recommendations for use R = 3D OR R=1.5D .
of Fittings for Pexgol Pipes: 10.3 The elbows may be ordered with plain ends, for either
flanged couplings or electrofusion fittings.
10.4 Elbows with flared ends can also be ordered.
5. G.P Flanged Couplings: 10.5 A flared end connection may be used throughout all
5.1 Available from 63mm (with 2” flange) to 500mm the range of allowable working temperatures and
(with 20” flange). pressures for Pexgol pipes.
5.2
5.3
All couplings comply with ASA 150 flange standard.
Flanged couplings may be used throughout all the range
11. Influence of Temperature changes on Pexgol
of allowable working temperatures and pressures for Pipes
Pexgol Pipes
11.1 Pexgol Pipes placed above the ground or over
bridges,tend to get longer when temperature rises
6. Electrofusion Couplers (including saddles). (snaking phenomenon) and will get shorter as the
temperature goes down.
6.1 Couplers are available up to the diameter of 500mm. 11.2 Fixpoints or guiding clamps may be used for
6.2 Other fittings - according to the supplier catalog. restraining the elongation of the pipe (mainly due
6.3 Working pressures for electrofusion fittings are compatible to aesthetic considerations).
with class 15 Pexgol Pipes at temperatures up to 40!C. 11.3 There is no need to protect the pipe itself against
6.4 For higher temperatures please consult the service thermal stresses, as they are absorbed by the pipe.
Industrial Pexgol Pipelines

department of Pexgol Pipes. 11.4 No need for installation of “expansion points” or


6.5 Additional fittings (such as T, transition etc) ready for omegas.
electrofusion welding may be specially ordered. 11.5 Special fixpoint clamps should be used as before
and after the fittings, see page 15.
7. Stainless Steel Saddles.
7.1 Available for Pexgol Pipes from 110mm up to 500mm.
7.2 Flanged or threaded outlets (internal thread).
12. Pexgol pipes above the ground
7.3 Maximum outlet diameter - up to half of the pipe’s outside 12.1 Pexgol pipes can be placed on a ground which is
diameter. free from rocks or sharp stones.
7.4 In case of corrosive liquids for which stainless steel is not 12.2 There is no need for special bedding!
resistant, the saddles may be ordered with a special
rubber coating over the flange and neck.
7.5 Stainless steel saddles may be used throughout all the
range of allowable working temperatures and pressures for
Pexgol pipes.

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8.

Transportation of Pexgol pipes

Supplying Pexgol pipes to the installation site.


The Pexgol pipe’s flexibility and its memory effect is one of its outstanding features,
enabling the pipe to return to its original diameter after transportation on relatively small
drums or in coils. As a result we can supply longer continuous lengths as
compared to any other pipe:

1. Coils
From diameter 25mm to 160mm Pexgol pipes may be ordered in standard coils
of 50m or 100 meters.
Longer pipe lengths may be ordered in coils according to customer’s specifications.
see table below for details.

2. Pipes with Flared Ends


Pipes with a diameter of up to 160mm with two flared ends may be ordered in coils
in lengths according to the table. Pexgol pipes in larger diameters up to 500mm with or without Flared ends
may be ordered in a maximum length of 11.5m (to fit into standared 40’ containers)

Pexgol pipes in coils


5 coils in 20ft container (external coil diameter: 2.20m. Width of coil: 1m)
Pipe Wall length Total langth in 20ft
dia. thickness of each coil container
22 3.0 6500m 32,500m
25 2.3 5000m 25,000m
25 3.5 5000m 25,000m
28 4.0 4000m 20,000m
32 2.9 3000m 15,000m
32 4.4 3000m 15,000m
40 3.7 2000m 10,000m
40 5.5 2000m 10,000m
50 4.6 1200m 6,000m
50 6.9 1200m 6,000m
63 4.7 800m 4,000m
63 5.8 800m 4,000m
63 8.6 800m 4,000m
75 4.6 500m 2,500m
75 5.6 500m 2,500m
75 6.8 500m 2,500m Transportation of Pexgol pipes
75 10.3 500m 2,500m
90 5.6 300m 1,500m
90 6.7 350m 1,750m
90 8.2 350m 1,750m
90 12.3 350m 1,750m
110 8.1 140m 700m
110 10.0 210m 1,050m
110 15.1 210m 1,050m
125 11.4 120m 600m
*140 12.7 75m 375m
*160 14.6 62m 310m
*160 21.9 80m 400m

* Available by special order, even with greater length.


May be supplied on drums - according to customer’s specifications.

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9

Flow chart for full flow conditions

Class 10 (SDR 16.2)


Discharge rate m3/hr

flow conditions
chart for fullInstallation
Underground

Head Loss (meters) for


100 meters Pexgol pipe
Flow

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9.1

Flow chart for full flow conditions

Class 12 (SDR 13.6)


Discharge rate m3/hr

Flow chart for full flow conditions


derground Installation

Head Loss (meters) for


100 meters Pexgol pipe

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9.2

Flow chart for full flow conditions

Class 15 (SDR 11)


Discharge rate m3/hr

Flow chart for full flow conditions

Head Loss (meters) for


100 meters Pexgol pipe

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9.3

Flow chart for full flow conditions

Class 24 (SDR 7.4)


Discharge rate m3/hr

flow conditions
chart for fullInstallation
Underground

Head Loss (meters) for


100 meters Pexgol pipe
Flow

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9.5

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10.

Water Hammer

Water hammer is a series of pressure pulsations, of varying The value of “E” the modulus of elasticity of PEXGOL pipes
magnitude, above and below the normal pressure of the is much lower than the value of “E” for steel pipes, concrete
liquid in the pipe. The amplitude and periodicity depends pipes or asbestos-cement pipes. Since the velocity of the
on the velocity of the liquid extinguished, as well as the pressure wave is related to - E, the velocity decreases as
size, length and material of the pipeline. Shock results from the value of “E” is lower.
these pulsations when any liquid, flowing with a certain The following example shows the rates of maximum
velocity, is stopped in a short period of time. pressures caused by the water hammer for different pipes.
The pressure increase, when flow is stopped, is independent
of the working pressure of the system. example
The maximum pressure, in any pipe line, occurs when the
total discharge is stopped in a period of time, equal or less The velocity of water in a pipe is 1.5 m/sec:
than the time required for the induced pressure wave to
travel from the point of valve closure to the inlet end of the a) Steel pipe 6” dia. 4.76mm wall thickness:
line and return. This time is: (E = 2.1 x 1010 kg/m2)
2L
t= a
1440
a= = 1255 m/sec
Where: 0.15
t = time for pressure wave to travel the Length of the pipe 1 + 2.11 x 108 x
and return (sec.) 2.1x1010x4.76x10-3
L = Length of pipe line (m)
a = velocity of pressure wave (m/sec) 1000x1255x1.5
p= =192000 kg/m2 =19.2 kg/m2
9.81
When the liquid in the pipe is water, the velocity of the
pressure wave “a” is determined by the following equation:

1440 b) Asbestos Cement pipe 150mm dia. class “24”


a=
d (E = 2.5 x 109 kg/m2)
1 + 2.11 x 108
Ee 1440
a= = 1060 m/sec
0.15
Where: 1 + 2.11 x 108 x
a = velocity of pressure wave (m/sec.) 2.5x109x15x10-3
d = inside diameter of pipe (m)
e = thickness of pipe wall (m) 1000x1060x1.5
E = modulus of elasticity of pipe material (kg/m2) =162000 kg/m2 =16.2 kg/m2
p = 9.81
The maximum pressure caused by water hammer is
determined by the following equation:
c) PEXGOL pipe 160mm dia. class “24”
1000 x aV (E = 1.15 x 108 kg/m2)
P= g
1440
a= = 395 m/sec
Where: 8 0.15
p = maximum pressure (kg/m2) 1 + 2.11 x 10 x
a = velocity of pressure wave (m/sec)
1.15x108x22.4x10-3
V = velocity of water stopped (m/sec)
g = acceleration caused by gravity (9.81 m/sec2) 1000x395x1.5
p= =60000 kg/m2 = 6 kg/m2
Pressure caused by water hammer can be minimized by 9.81
increasing closure times of valves to a value greater than
2L/a. For example, when the closure time is 10 times 2L/a, In this case, the maximum pressure caused by the
the pressure may surge to the range of 10% - 20% of the water hammer in steel pipes is three times higher
surge caused by closure in a time equal to or less than than the maximum pressure in PEXGOL pipes.
2L/a.
Because of the flexibility and resilience of PEXGOL pipes
Water Hammer

the surge pressures caused by the water hammer are


reduced. A PEXGOL pipe can withstand an occasional
surge pressure up to 2.5 times the working pressure for
which the pipe is designed.
The following example shows the rates of maximum
pressures caused by the water hammer for different pipes.

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11.

Vacuum or Suction Pipelines

Vacuum or suction Pipelines


Under pressure (vacuum) can develop in the following cases:

1. When a pipe is installed in vacuum-feeding pipelines.


2. When a pipe is installed in a steep inclination, causing rapid free flow.
3. Extreme temperature changes of the transported liquid .

The amount of vacuum that a Pexgol pipe can withstand depends basically on
the pipe’s S.D.R. A pipe with sufficient wall thickness must be selected in order
to resist the collapsing forces generated by the vacuum.

The following table includes maximum rates of vacuum that can be supported
by Pexgol pipes of different classes:

Maximum rates of vacuum values recommended for Pexgol pipes laid above ground:

Service duration Temp Pipe


classes
Year 50 Year 1 Month 1 Day 1
20!C class 24
60!C SDR 7.4

Approved for full vacuum 20!C class 15


conditions 60!C SDR 11
20!C class 12
0.8 0.9 60!C SDR 13.6
0.8 20!C class 10
0.6 0.65 0.75 60!C SDR 16.2
Pexgol pipe class 10 is not recommaned for use under full vacuum conditions.

When a Pexgol pipe collapses it will show an oval deformation which increases
Vacuum or Suction Pipelines
progressively.
We would like to emphasize that when a Pexgol pipe collapses due to vacuum it can
be returned to its original round shape by applying a brief internal pressure at high
temperature.
The following drawing shows a schematic above-ground situation of Pexgol pipe under
vacuum.
The pipes cross section is slightly flattened because of the vacuum inside the pipe.

continued on the next page:

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11.1

Vacuum or Suction Pipelines

Do Dvh

Pexgol pipe laying on the ground in a vacuum condition

Above ground Pexgol pipe under vacuum


When selecting Pexgol pipes for vacuum conditions above the ground, it is
recommended to use the following criterion:

When DvH/Do is below 1.2 a Pexgol pipe laid above ground is considered safe
against vacuum failure.

Underground Pexgol Pipe


Vacuum, which is a negative pressure, creates hoop stresses in the pipe wall which
are combined with the external pressures of the soil. In extreme cases these stresses
can cause the pipe to collapse.
Therefore, when a vacuum Pexgol pipe is installed underground, the vacuum stresses
have to be added to the total static and dynamic loads exerted by the soil, and all the
Vacuum or Suction Pipelines
stresses have to be considered. In this case, it is recommended to compact the soil
around the pipe!
When designing a vacuum pipeline at recommended vacuum conditions, please
contact our engineer for consultation regarding installation of vacuum breakers.

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12.

Abrasion Resistance

Transporting solid materials by fluids (in the form of a slurry) is commonly used
in industry, mining and in many piping systems. In most cases, the flow is kept turbulent
to avoid sedimentation.

Abrasion is the result of removal of material from the inner surface of the pipe.

The rate of abrasion for various slurries is determined by many factors such as:

Flow rate
Density of the particles
Size distribution of the particles
Hardness of the particles
liquid temperature
Viscosity of the liquid

The resistance to abrasion, is one of the most important characteristics of Pexgol pipes.
This pipe material, being resilient and tough, frequently displays greater resistance to
abrasion than metal pipes.
The excellent resistance to abrasion of Pexgol pipes is a result of the unique structure
of cross-linked polyethylene.

The ability of the pipe material to absorb the kinetic energy of the hard particles
inside the slurry, and its resistance to deformation, make Pexgol pipes extraord-
inary abrasion resistant conduits.
Unavoidable scratches in Pexgol pipes cause no damage.
Results of tests performed on pipes after being subjected to scratches as deep
as 20% of the pipe wall - show that no damage is caused to the pipe during
intensive pressure tests. The cross-linked molecular structure is the main reason
for the insensitivity of Pexgol pipes to scratches.
This property, which is also manifested by the resistance to slow-crack-growth,
results from the restraining action of the adjacent molecular chains of the
cross-linked network, which absorb the energy of the “tearing forces”

The excellent abrasion resistance of Pexgol pipes was tested and approved in laboratory
tests as well as in on-site conditions.

Pexgol pipes were installed at the Dead Sea Works instead of steel pipes, which had
to be replaced every year. Pexgol pipes have been at work for already 15 years
and it is still not necessary to replace them.
In the gold mines in South Africa, Pexgol pipes were installed in “Backfill” lines, working
at a very high line velocity, transferring very abrasive material for many years without
any failure.

In the Dead Sea Works 450mm Pexgol pipes have been installed more than 10 years
ago.These pipes are connected to Dredgers which “Harvest” the salt particles.
Non-Cross-Linked PE pipes which were installed in these lines failed after a few months.
Abrasion Resistance

Technical test reports about resistance to abrasion of Pexgol pipes are available
upon request.

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13.

Underground Installation

Instructions for underground installation of Pexgol pipes

Trench Width:
The following table shows the minimum required trench width for Pexgol pipes.

Outside Pipe Minimum trench


diameter width (mm)

90 250
110 250
125 265
140 280
160 300
200 400
225 400
280 450
315 550
355 650
450 750
500 850
The width can be increased to allow for more comfortable work in the trench.
The minimum recommendation depth of the trench is 60cm (to prevent mechanical
damage of the pipe).
For a route change (e.g 90! angle) it is recommended to
dig the trench with the suitable radius.
(see page “Bending radius in Pexgol pipes”).

Sand bedding of the trench and Backfilling


The unique properties of Pexgol pipes allow a considerable saving in expenses related to sand
bedding, compacting and backfilling:

1. The excellent scratch resistance of Pexgol pipes allows laying them in trenches
with no sand bedding.

2. It is allowed to backfill the trench using the original earth removed from the trench.
(see ISO 14531 Part 4)
Underground Installation

3. If sand bedding is required, the trench should be filled with sand up to 10cm above the pipe.

continued on the next page:

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13.1

Underground Installation

Sand bedding of the trench and backfilling


4. Due to the Pexgol’s pipe high ring stiffness, there is no need for compacting
in order to improve the pipe’s pressure rating.

5. In case corrosive soil is used for covering Pexgol pipes which are connected with metal fittings, the fittings should be
covered by sand and not by the corrosive soil.

6. Pexgol pipes can be installed below a road or a pavement without need for a protective sleeve.

6.1 In this case it is important to use controlled compacting of the ground (according to designers instructions)
when covering the pipe, in order to prevent sinking of the ground.

Underground Pexgol pipes for hot water transportation


It is recommended to isolate the pipes in order to reduce energy losses.

Installation
UndergroundInstallation
Underground

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14

Above ground installation

Above ground installation


Above ground installation of Pexgol pipes has many advantages in the following cases:
- Slurry lines, frequently relocated.
- Installation through marshes or areas which are difficult to access.
- Quick installation of temporary pipe lines.
It is recommended that expansion and construction, due to temperature variations, should be considered in the
design and installation of Pexgol pipes above the ground.
The coefficient of expansion of Pexgol pipes is high compared to steel pipes, but the forces generated by
thermal stresses are much lower for Pexgol pipes.
The reason for this is mainly it’s low modulus of elasticity and the fact that the Pexgol pipe is capable of
stress relaxation.
Pexgol pipes installed above ground may get longer as a result of temperature increase and tend to “snaking”.
Longitudinal elongation and contraction of the pipe is not uniform since the coefficient of friction between
the pipe and the ground may vary. However, the toughness and the unique abrasion resistance of Pexgol pipes
enables the pipes to move across the soil without affecting strength or service life.

Above ground installation instructions for Pexgol pipes


Pexgol pipes laid above the ground should be installed in a slightly curved config-
uration and not in a straight line to avoid thermal stresses, thus helping to prevent
the pipe from pulling out of its fittings when the temperature drops and the pipe tends
to contract.

Maintaining Pexgol pipeline in a straight line


If it is required to have a straight pipeline, then anchoring the pipeline at intervals
is a good method of limiting and controlling thermal expansion and contraction of the
pipeline.

The smaller the distance between the Fixpoints, the smaller the theoretic increase
in pipe length. As a result lateral deflections will decrease and the pipeline will be
straighter.
Designing a line with fewer Fixpoints will of course result in lower installation cost but

ground installation
the pipe will look less straight.

Underground
Pexgol Installation
pipe Above

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15.

Pexgol Horizontally Supported Pipelines

Horizontally supported pipes are subject to vertical deflections between supports due to the weight of the pipe
and the transported materials, and also due to thermal deflection. It is recommended to minimize the deflection
in order to avoid high values of stresses within the pipe wall. Choosing proper distance between supports helps
to minimize thermal deflections.
The calculation of the distance between supports is based upon the formulas for continuous beam and the
maximum allowable deflection is 6mm.
The following figures give the recommended distance between supports for various S.D.R.s and pipe diameters,
at 20!C.
For higher temperatures shorter distances are recommended and the values shown in the figures should be
multiplied by the following values:
For 60!C - 0.91; For 80!C - 0.83.

450

Nominal pipe diameter (mm)


Nominal pipe diameter (mm)

400 class 15 class


355 SDR 11
315
20!C
280
250
225
200
180
160
140
125
110
90
75
63
50
40
32
Support spacing (m) Support spacing (m)

450
Nominal pipe diameter (mm)

Nominal pipe diameter (mm)

400 class 24
355

Pexgol Horizontally Supported Pipelines


SDR 7.4 class
315 20!C
280
250
225
200
180
160
140
125
110
90
75
63
50
40
32
Support spacing (m) Support spacing (m)

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16.

Pexgol Pipe on Pipe Bridges

Pexgol Pipe Behaviour at Determining of distance between


High Temperature two guiding clamps
Pexgol pipe has a tendency to elongate considerably when The distance between adjacent clamps may be calculated
exposed to sunlight (due to a high thermal expansion coeff- accordindg to the following formula: L = 63.5 x D.
cient which is typical for plastic pipes). Where L is the distance (in mm) between the clamps.
With rising temperature the elastic module of the pipe decre- D = outside pipe diameter (in mm).
ases and therefore the developing stress is not high. The formula has been written taking into consideration
When placing the Pexgol pipe over pipe bridges, the thermal increase of ambient temperature from 20!C to 40!C,
expansion may be reduced by the use of suitable fixtures. causing warming up of the pipe to 60!C because of its
In this case the pipe will develop internal stresses which will black color. The formula allows for a maximum sideward
not cause any harm. deflection of 1 50mm between one fixpoint and the other.
No need for the use of expansion joints! In case the supports are not continuous, the calculated
distance can be rounded off so that it will fit to the bridge
construction. Regarding distance between the supports:
Pipe Behaviour at Low Temperature See “Horizontally Supported Pipelines”.
When the ambient temperature drops below 20!C, the
tendency to axial contraction may create axial stresses in
Dimension Table of FIXPOINT Clamps
the pipe. Pipe Diameter Length W Width A
These stresses are absorbed by the pipe without causing (mm) (mm) (mm)
any harm (stress relaxation).
Minimum service temperature is -50!C. 63 50 155
90 70 190
110 80 220
Protecting end couplings and 125 90 260
other fittings 140 90 260
160 90 280
It is recommended to lay the pipe not perfectly straight, 200 100 340
but with some surplus Length ( slack). In case of short
225 100 370
pipes (up to about 10 meters) where it may be difficult to
leave slack in the pipe,there should be a FIXPOINT be- 250 120 400
fore and after the fitting. 280 130 410
This applies to: Flange couplings, flared ends or mechan- 315 140 480
ical Plasson fittings. 355 160 520
It is not necessary to have FIXPOINTS before and after 400 190 600
Electrofusion fittings.
450 200 670
FIXPOINT CLAMPS 500 200 720
screw
If the pipe is to be fixed at a FIXPOINT, then a FixPoint
Clamp (FPC) should be used.
The FPC is made of steel with internal gripping teeth made
of 316L stainless steel.
The FPC is painted with a base paint which you can weld on.
The lower part of the clamp may be welded to the bridge
(before installing the pipe) or connected by screws.
The distance between one adjacent pipe to the other is det-
ermined according to the width of the FPC’s. (see table).
Pexgol Pipe on Pipe Bridges
Guided Pexgol Pipes
The Pexgol pipe’s tendency to “snake” can be reduced by
putting bars on both sides of the pipe in order to limit the
sideward deflection.
Alternatively, it is also recommended to use “guiding clamps”
(GC) which are conventional clamps with half the width of
the FPC. The pipe can freely slide through in the axial
direction but not sidewards. Side Deflection
Expected side deflection in case of malfunction may be
big, but there is no risk of a possible damage due to
one pipe “leaning” on its neighbor or rubbing against it.

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17.

Bending Radius In Pexgol Pipes

Bending Radius in Pexgol Pipes Prefabricated Elbows


In order to create turns with Pexgol pipes laid inside Prefabricated elbows are produced from ‘Pexgol’ pipes
trenches, above the ground or over pipe bridges, the that have been manufactured at GOLAN according to a
pipe may be bent according to table 1. proprietary process.
This kind of pipeline design, which takes advantage of Standard elbows of R = 3D and R=1.5D with angles of 45! or 90!,
the natural flexibility of the pipe can reduce the number may be ordered according to the table below.
of connections and lower head losses. Elbows with flared ends and loose flanges may be ordered,
or elbows with plain ends suitable for other Pexgol pipe
Designing of Pexgol Pipes with fittings (flanged couplings,Electrofusion etc).
“natural” bends.
When designing such a line it is recommended to consult R=3D R=1.5D
with our field service personal. Please keep in mind that Pipe 90! Elbow 45! Elbow 90! Elbow 45! Elbow
for bending the pipe on site, suitable facilities are required Diamete dim. A (mm) dim. B (mm) dim. A (mm) dim. B (mm)
(mm)
and for inserting the pipe into the construction, enough
space is required as well as a possibility to exert bending 90 480 330 350 270
moments of the pipe. 110 600 380 400 300
The table below states the minimum recommended bend-
ing radii for Pexgol pipe of class 10. 125 700 450 450 330
If possible, design with larger radii in order to facilitate pipe 140 700 450 450 330
bending on site by decreasing the forces required for bend- 160 750 480 500 350
ing of the pipe.
200 1250 900 600 430
Pipe Outside Diameter Minimum Bending Radius R
225 1300 950 630 460
(mm) for Class 10 Pexgol Pipes 250 1500 1100 800 560
All diameters up to 280 1500 1100 800 560
110 8D
315 1550 1100 900 600
125 15D
355 1600 1100 950 640
140 10D
400 2000 1100 1080 700
160 10D
450 2000 1100 - -
225 10D
500 2000 1100 - -
250 12D
280 12D
315 16D
355 16D
400 20D
450 20D
500 24D
For class 15 and class 24 pipes, smaller bending radii are possible.
For additional details please contact the Pexgol Pipes Service Dept.

Bending the Pipes


The pipes should be bent by means of a suitable device,
e.g. a winch or a lever.
You should not forget that the pipe is quite rigid and con-
siderable force is required for bending and fixing it.
For example: 2 tons of / 110 pipe and 5 tons / 280 pipe.
Please exercise caution !
Bending Radius In Pexgol Pipes
Bending should be done carefully in order to avoid “knuckles”.
For best results it is recommended to prepare a continuous
support for the pipe (having the radii of the pipe to be bent)
and then to bend the pipe against it. Notes
1. Length of Elbow A includes also a straight section
Route change of Pexgol pipes which makes connection to the elbow easier.
inside trenches 2. Length A can be shortened when specially ordered
(after coordination with Golan Plastic Products).
For a route change in buried pipes it is recommended to 3. Larger or smaller radii elbows may be specially ordered.
dig the trench with the minimum bending radius stated in 4. Elbows with angles which are not according to standard
table 1. may be requested by special order.
“NATURAL” elbows on pipe bridges
The pipe should be fixed with FIXPOINT CLAMPS before
and after the elbow each elbow.
For pipe diameters of / 280 and higher, the elbow should
be supported in the centre in addition to the two
aforementioned FIXPOINTS.

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18.

Flanged Coupler for Pexgol pipes

Comply with International Flange Standards


Available sizes from diameters 63mm to 500mm.
The couplers can be used for the full range of temperatures and pressures as Pexgol pipes itself.
Pexgol flanged couplers consist either of two halves or four quarters depending on the pipe size.
The body of the coupler is made of spheroidal cast iron GGG40 (ASTM A-536).
Installing the coupler is easy!
The coupler is placed around the pipe and fastened by screws.
The inner surface of the coupler has special stainless steel teeth.
These teeth penetrate into the pipe wall during tightening of the coupler and provide for good
anchoring onto the pipe, thus preventing the pipe from pulling out from the fitting.
Before final torquing of the nuts the coupler can be turned around the pipe until it is aligned with
the opposite flange.
The sealing gasket seals both between the coupler and the pipe, and also between the coupler
and the opposite flange.
The gasket is designed so that the coupler will not come into contact with the liquid flowing
through the pipe.
The standard gasket is made of EPDM, other materials can be supplied to special order.
The flange has oval holes designed to fit most International standards (see table).

Compatibility with International Flange Standards


outside Nominal DIN ANSI
diameter diameter
2632 2633 2634 125 150 300
of pipe
(mm) 10 16 25
DN inch
63 50 2 V V V V V V -
75 65 21/2 V V - V V - -
90 80 3 V V V V V V -
110 100 4 V V V V V V V
160 150 6 V V - V V - V
200 200 8 V - - V V - V
225 200 8 V V - V V - V
250 250 10 V V - V V - -
280 250 10 - V - V V - V
315 300 12 - V - V V - V
355 350 14 - - - V V - V
400 400 16 - - - V V - -
450 450 18 - - - V V - -
500 500 20 V V - V V - -

Underground
Flanged for Pexgol pipes
Coupler Installation

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19.

Flared Ends

Connecting Pexgol pipes with Flared ends


The ends of the pipe are heated and then flared by a proprietary process, which is carried out in Golan.
The final pipe-end is similar to a stub-end.

The loose flange is usually mounted over the pipe before the flaring process.
Alternatively split flanges may be used, which can be mounted later.

When connecting two flared ends together, or a pipe with a flared end to a
Flanged fitting, no gasket is needed!

No retorquing is necessary in the flared ends of Pexgol pipes!

The flared-end connection is suitable for both hot and cold media.

In case of sub zero temperatures, special care should be exercised to prevent


pulling-out of the flared end from the flanges.

The pipes can be ordered in lengths according to customers specifications or


in standard Lengths that may fit into 20’ or 40’ containers.

Flared Ends

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20.

Branch - Off Saddles

Branch - Off Saddles


“Branch - Off Saddles” are designed for side outlets of a maximum diameter equaling half of the main pipe’s diameter.
They are made from plastic or metal.
Pexgol pipes can be used with plastic saddles such as “Plasson” saddles or electrofusion saddles, with restrictions regarding
the allowable temperature and pressure range (according to Golan’s recommendations for Pexgol pipe connections).

Golan’s metal saddles are suitable for the full temperature and pressure ranges of Pexgol pipes.
Brass saddles with threaded outlets may be used for pipes from 32mm up to 160mm diameter (see page instructions for the
installation of saddles).

For diameters bigger than 110mm stainless steel saddles with threaded or flanged outlets (according to standard requirements)
are available.

All metal saddles are suitable for drinking water.

For corrosive materials which might damage the stainless steel saddle, saddles can be supplied with internal rubber
lining at the flange outlet.

Golan can supply these saddles upon special request.

Dimensions of Pexgol Stainless Steel Branch - Off Saddles


view A view A

Outside Dia. d max H (mm) L (mm)


(mm) D
Installation

110 2” 120 225


Branch - Off Saddles

*125 2” 120 225


140 2” 120 225
160 3” 120 300
200 4” 120 375
225 4” 120 375
Underground

250 6” 150 450


280 6” 150 450
315 6” 150 450
355 6” 150 450
400 8” 150 525
450 8” 150 525
500 8” 150 525

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21.

Installation of Branch-Off Saddles

Installation of Branch-Off Saddles


“Golan” and “Plasson” saddles may be used with Pexgol pipes in hot water systems and municipal pipelines.

Please note!
All types of saddles (Brass, Stainless steel, “Plasson” pressure saddles and electrofusion saddles) have to be mounted
on the pipe prior to drilling the hole into the pipe. (see tables).

Golan Brass Saddles for hot and cold water Golans Stainless Steel Saddles
Pipe Dia. Thread Outlet Saddle Outlet Thread outlet Hole saw
in inches Drill size in inches “inch” dia. (mm)
32 Male thread 3/4 13mm drill Female thread outlet 1 1/2 40
32 Female thread 1/2 13mm drill Female thread outlet 2 51
40 Male thread 3/4 13mm drill Flanged outlet 2 40
40 Female thread 1/2 13mm drill Flanged outlet 3 70
50 Female thread 3/4 22mm hole saw Flanged outlet 4 92
60 Female thread 3/4 19mm hole saw Flanged outlet 6 140
63 Female thread 1 24mm hole saw
75 Female thread 1 1/2 35mm hole saw Torquing of the saddles:
90 Female thread 1 1/2 33mm hole saw The saddles are fastened by a torque wrench supplied by Golan.
110 Female thread 2 36mm hole saw
160 Female thread 2 36mm hole saw
Wrenches for Fastening of the Saddles:
Saddles up to 63mm - 11mm wrench.
75mm and 90mm Saddles - 14mm wrench.
Tighten the bolts until the two parts meet.

“Plassons” branch saddles


1. Only “Plasson” branch saddles with the following catalogue numbers should be used:
6810, 6820, 6830, 6860.

For drilling the side outlet, use hole saw 30mm. For tightening use 3/4 “ or 19mm wrench.

Installation of Branch-Off Saddles


“Plassons” electrofusion branch saddles
“Plasson” electrofusion branch saddle 9580 are approved for Pexgol pipes up to 160mm.

For outlet size Use hole saw size

32 22
32 28
32 36
32 36
For tightening use 1/2” or 13mm wrench.

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22.

Pexgol - Instructions for Pressure test

Performing pressure tests in Pexgol Municipal water supply lines


1. Test purpose:
Final check for pipe and fittings to make sure of no leakages.
2. Test procedure:
2.1 On the day before the test, the pipeline can be filled up with water at the maximum working pressure of the pipeline.
2.2 On the day of the test, check the pipeline visually, especially around the fittings.
3. Attention!:
3.1 Metal fittings (flanged couplings, branch-off saddles) should be temporarily covered, to prevent excessive
heat buildup due to exposure to sunlight.
3.2 For installation above the ground, lower test pressures (according to the table) should be used, as the pipe
may be heated up due to the exposure to sunlight.

Test pressure

Pipe Class Underground Above ground

10 12 7
12 14 8.5
15 18 11
24 29 17

3.3 Changes in the pipeline topography (which may create higher local pressure due to a water column),
should be taken into account and the test pressure should be reduced accordingly.

4. Pressure testing:
4.1 Bring up the pressure to the test pressure (see table) and then close the feeding line.
4.2 As the pipe is flexible and tends to increase its diameter under pressure, the line pressure
will go down to 10-20% of the test pressure.
4.3 The line pressure should be increased again (up to the test pressure).
4.4 With each cycle of pressure reduction and re-pressurization the pressure is expected to decrease less.
5.1 After 3-4 cycles, the pressure should be lowered down rapidly to 75% of the working pressure
(by letting out water from the line).
6.1 After closing the valve, the pressure should go up (as the result of the tendency of the pipe to

Pexgol - Instructions for Pressure test


decrease its volume).
6.2 If the pressure is going down instead of going up, you should look for the reason for pressure loss.
i.e. leakages at the fittings.

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23.

Repair Instructions

Repair Instructions of Pexgol pipe in water lines.


Diameters: /63mm to /500mm.

Pexgol pipes may be damaged as a result of ncareful digging.

1. Small hole, up to 5cm diameter.

1.1 Uncover the pipe, 2 meters along the pipe and 0.5 meter below the pipe.

1.2 Carefully clean the pipe from soil and make sure no scratches go out of the repair
area.

1.3 For repair, use a repair fitting (Supplied by Golan) or a branch-off saddle.

2. Large hole.

2.1 Uncover the pipe, 3 meters along the pipe, 0.5 meters below the pipe.

2.2 A section of the pipe should be cut out and replaced by a new section.

2.3 In most cases the maximum section of the pipe will not exceed 1 meter in length.

2.4 The new section will be connected by:

2.4.1 Two electrofusion “repair” couplers.

2.4.2 Four “GOLAN” flanged couplers.

2.4.3 Two “Plasson” mechanical couplers (for pipes up to 160mm)

3. The repair should be executed only by technicians who were trained by “GOLAN’S”
field service personel.

3.1 Use only repair fittings which are approved by “GOLAN”.

4. Water flow may be stopped by the use of common squeeze-off techniques.

Installation
Repair Instructions
Underground

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24.1

Chemical Resistance

General Classification
The PEXGOL Chemical Resistance List is based upon A. Resistant. Can be used within the working pressures.
information included in the professional literature. B. Conditionally resistant. Restrictions must be made as
The list is only intended as a guide. Changes in the comp- regards pressures.
C. Conditionally resistant. Can be used within pressures
osition of the medium or special working conditions could
up to 60% of the working pressures.
lead to deviations.It is recommended to consult the experts D. Conditionally resistant. Can be used within pressures
of “GOLAN PLASTIC PRODUCTS” in each specific case. up to 20% fo the working pressures.
U. Not recommended.

Compound Chemical Resistance Compound Chemical Resistance


40!C 60!C 80!C 100!C 40!C 60!C 80!C 100!C
Accumulator Acid A A A Aluminium Sulphate A A A
Acetaldehyde 40% A A B Amino Acids A A
Acetaldehyde 100% U Aminoacetic Acid B B
Acetamide A A A Ammonia Aqueous A A A
Acetic Acid 05% A A Ammonia, dry gas A A A
Acetic Acid 10% A A Ammoniacal Liquor A A
Acetic Acid 20% A A Ammonium Acetate A A A
Acetic Acid 50% A A Ammonium Aluminium Sulphate A
Acetic Acid 60% A A Ammonium Bromide B B
Acetic Acid 80% A A Ammonium Carbonate A A A
Acetic Acid Ethyl Ester A A Ammonium Chloride A A A
Acetic Anhydride A D Ammonium Fluoride 20% A A A
Acetoacetic Acid A Ammonium Hydrogen Carbonate A A A
Acetone C Ammonium Hydrogen Sulphide A A A
Acetophenone B Ammonium Hydroxide A A A
Acetyl Bromide U Ammonium Metaphosphate A A A
Acetyl Chloride B Ammonium Molybdate A
Acetylene A A A Ammonium Nitrate A A A
Acetylene Dichloride see Dichloroethylene Ammonium Persulphate A A A
Acid mixture H2SO4-HNO3-H2O U Ammonium Phosphate A A A
Acid mixture H2SO4-H3PO4-H2O B Ammonium Sulfide A A A
Acrylic emulsions A Ammonium Sulphate A A A
Acroline dispersion A Ammonium Sulphocyanide A
Acroline solution B Ammonium Thiocyanate A A A
Acronal C Amyl Acetate A A
Acrylonitrite A A A Amyl Alcohol A A A
Acrylic Acid A A Amyl Chloride U
Adipic Acid A A A Amyl Methyl Carbinol B
Adipic Coldester A C Amyl Naphthaline B
Air A A A Amyl Phthalate A B
Aktivin A A Aniline Hydrochloride D
Alcohol see Ethylalcohol Aniline Sulphate U
Aliphatic Esters A A A Aniline, coloured see Aniline
Allyl Acetate A C Aniline, pure A A
Allyl Alcohol 7% A A A U Aniline, water soluble B
Allyl Alcohol 95% A Animal Fats A A A
Allyl Aldehyde see Acroline Animal Oils B B B
Allyl Chloride C U Anis Oil B
Alum A A A B Aniseed Oil C U
Aluminium Acetate A A A Anisole see Cyclohexanone
Aluminium Chloride A A A Antifreeze solution A A A
Aluminium Fluoride A A A Antimony Pentachloride A A A
Aluminium Hydroxide A A A Antimony Trichloride A A A
Chemical Resistance

Aluminium Metaphosphate A A Antrhoquinone Sulphonic Acid A A


Aluminium Nitrate sol. A A A Aqua regia U
Aluminium Phosphate A A A Aromatic Acids A A A
Aluminium Potassium Phosphate A A A Aromatic Hydrocarbons U
Aluminium Potassium Sulphate A A A A Arsenic B B
Aluminium Sodium Sulphate sol. A A A Arsenic Acid 80% A A A

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24.2

Chemical Resistance

Compound Chemical Resistance Compound Chemical Resistance


40!C 60!C 80!C 100!C 40!C 60!C 80!C 100!C
Arsenic Acid Anhydride A A Bromethan U
Arsenic Salts A Bromic Acid A A A
Arsenic Trichloride U Bromine Vapours, low conc. B
Ascorbic Acid A Bromine Water U
Asphalt A C Bromine, Liquid U
ASTM Oil no. 1 A A A Bromochloromethane U
ASTM Oil no. 2 A A A Butadiene 50% A A A
ASTM Oil no. 3 A A A Butadiene 100% B
Atropine Sulphate A Butane (gas) U
Barium Carbonate A A A Butanediol up to 10% A A A
Barium Chloride A A A Butanediol up to 100% B
Barium Hydrosulphide, Bone Oil B Butanetriol A A
Barium Hydroxide A A A Butanol 100% A A A
Barium Salts A A Butanone A U
Barium Sulphate A A A Butene U
Barium Sulphide A A A Butoxyl A C
Battery Acid A B Butter A B
Beater Glues A A Butter Acid C
Beer Colours A A A Butter Acid in water, conc. C
Beer, trading quality A Butter Acid in water, sol. 20% C
Beet Juice A A Butyl Acetate A B C
Benzaldehyde 0.1% C Butyl Acrylate A B
Benzaldehyde 100% A C Butyl Alcohol see Butanol
Benzaldehyde Oxime 2% A Butyl Aldehyde A B
Benzaldoxime see Benzaldehyde Oxime Butyl Benzyl Phtalate A A
Benzene (Benzole) D U Butyl Carbinol B
Benzene Carbonic Acid see Bensoic Acid Butyl Cellulose solution U
Benzene Dicarbonic Acid see Phthalic Acid Butyl Phenol U
Bezene Sulphonic Acid A B Butyl Stearate A A A
Benzoic Acid A A B Butylene see Butene
Benzole Carbon Acid see Bensoic Acid Butylene Glycol see Butanediol
Benzole Dicarbon Acid see Phthalic Acid Butyric Acid C D
Benzole Sulphonic Acid U Cadmium Salts A
Benzyl Acetate B Caffeine Citrate B B
Benzyl Alcohol A A B Calcium Acetate A A A
Benzyl Benzoate B Calcium Bisulphide A B
Benzyl Chloride A Calcium Bisulphite A A A
Bichromate Sulfuric Acid B U Calcium Bromide 50% A A
Bismuth Carbonate A A A Calcium Bromide 80% A
Bisulfite see Sodium Bisulfite Calcium Carbide A A
Bitumen A C Calcium Carbonate (Soda) A A A
Black Liquor B B Calcium Chlorate A A A
Bleach D U Calcium Chloride A A A B
Bleach Lye 10% B B Calcium Hydrosulphite
Bloodstream Salt, red see Potassium Ferricyanide containing SO2 A A
Bloodstream Salt, yellow see Potassium Ferricyanid Calcium Hydroxide A A A
Bone Oil A A Calcium Hypochlorite A A A
Bonewax A U Calcium Nitrate A A A
Borax see Sodium Tetraborate Calcium Oxide A
Boric Acid A A A Calcium Phosphate A
Boric Acid Methyl Ester B U Calcium Sulphate A A A
Boric Copper Sulphate A Calcium Sulphide B
Chemical Resistance

Boric Trifluoride A Calcium Water A


BoronTrifluoride A D Camphor C
Brake Fluids A A A Cane Sugar A A
Brandy A Cane Sugar Juice A A A
Brines, saturated A A Carbamide 33% A A A
Brom Oil A B Carbazole A A
Bromate Solution A A Carbolic Acid A B

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24.3

Chemical Resistance

Compound Chemical Resistance Compound Chemical Resistance


40!C 60!C 80!C 100!C 40!C 60!C 80!C 100!C
Carbolic Acid (Phenol) A A Chromium Trioxide 80% A
Carbolineum A C Chromo Sulfuric Acid A U
Carbon Bisulfide U Cider A B
Carbon Dioxide A A A Cinnamon B C
Carbon Dioxide damp A A A U Cinnamon Oil D
Carbon Dioxide dry A A A A Cis - Oxime see Benzaldehyde Oxime
Carbon Disulphide D U Citric Acid A
Carbon Monoxide - lamp gas A A A Citronella B D
Carbon Tetrachloride D U Citrus Juices A A
Carbonic Acid H2CO3 A A Cloves C C
Carnbevox A Coal Tar D U
Carrot Juice A A Cobalt Chloride A A A
Castor Oil A B Coca Cola A A
Caustic Potash A A Coca Cola Syrup A B
Caustic Soda see Sodium Hydroxide Cocanut Oil Alcohols B C
Cedar Leaf Oil D Cocoa Fat A A A
Cedar Wood Oil D Cocoa Fat Alcohol A A A
Cellulose dissolver see Ethylene Glycol Coconut Oil A B
Monoethyl Ether Cod Liver Oil B C
Cetyl Alcohol A A B Coffee A
Chalk A A A Cognac A
Cheese Enzyme A A A Colanut, concentrated A A A
Chloral Hydrate A A A Cooking Salt see Sodium Chloride
Chloramine A A A Copper Acetate B
Chloramine T see Paratoulene Sulpho- Copper Chloride (cupric) A A A
Chlor Copper Chloride (cuprous) A A A
Chloride Acid see Hydrochloric Acid Copper Cyanide A A A
Chlorine water 10 PPM A A Copper Fluoride A A A
Chlorine water sturated A B Copper Nitrate A A A
Chlorine, damp gas C U Copper Salts A A
Chlorine, dry gas B U Copper Sulphate A A A
Chlorine, liquid U Corn Oil A A A
Chloro Acetic Acid Ethyl Ester A A Corn Syrup A A
Chloro Acetic Acid Methyl Ester A A Cotton Seed Oil A B C
Chloro Carbonic Acid A C Coumarone Resins A A
Chloroacetic Acid 85% B B Cranberry Sauce B B
Chloroacetic Acid 98% B U Creosote A B
Chloroacetic Acid 100% B Cresol 100% A C
Chlorobenzene D U Cresol diluted A C
Chlorocalcium (in H2O) A A A Crop Protection Agent A A
Chloroethane see Ethyl Chloride Croton Aldehyde A C
Chloroethanol A A A Cupric Salts A
Chloroethyl Alcohol see Chloroethanol Cuprous Chloride, saturated B B
Chloroethyl Phosphate A A Cupprous Oxide B B
Chloroform D U Cyanides A A A
Chloromethane see Methyl Chloride Cyclanone A A
Chloropicrin U Cyclohexane C D
Chloropropane see Glycerine Chlorhydrin Cyclohexanol A
Chlorosulfonic Acid U Cyclohexanone D U
Chrome Alum A A A Cyclohexyl Alcohol A B
Chrome Anode Mud A A DDT A A
Chrome Mercury B Decahydro Naphthalene B C
Chromic Acid 50% A A A Decalin A C
Chemical Resistance

Chromic Acid 80% A B Defoamer A C


Chromic Acid Anhydride see Chromium Trioxide Denatured Spirit see Methyl Alcohol
Chromium Oxide see Chromium Trioxide Deodorants A A
Chromium Salts A Detergents A B
Chromium Trioxide 20% A A A Dextrine A A A
Chromium Trioxide 50% B Dextrose A A A A

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24.4

Chemical Resistance

Compound Chemical Resistance Compound Chemical Resistance


40!C 60!C 80!C 100!C 40!C 60!C 80!C 100!C
Diacetone A A A Epoxy Ethane see Ethylene Oxide
Diacetone Alcohol A Epsom Salts A A
Diammonium Salts A A A Essential Oils C U
Diazo Salts A A Esteric Oils B B B
Dibenzyl Ether B Ethanal see Acetaldehyde
Dibromoethane D U Ethandiol see Ethylene Glycol
Dibutyl Ether B D Ethane A A
Dibutyl Phthalate B C Ethane Diamine see Ethylene Diamine
Dibutyl Sebacate A B B Ethanol see Ethyl Alcohol
Dichloracetic Acid A A A Ethanolamine A A B
Dichloracetic Acid Methylester A A A Ethers C D U
Dichlorobenzene C U Ethoxyethane see Ethyl Ether
Dichloroethane see Ethyl Chloride Ethyl Acetate A B C
Dichloroethylene U Ethyl Alcohol A A A B
Dichloromethane see Methyl Chloride Denaturated with 2% Toluol A
Dicyclohexamine B plus Acetic Acid, quality use A
Diesel Fuel A Ethyl Benzene D U
Diesel Oil A B C Ethyl Benzoate B
Diethlene Glycol Monobutylene A Ethyl Carbitol B
Diethyl Benzene B Ethyl Cellulose B
Diethyl Ether see Ethyl Ether Ethyl Chloride C U
Diethyl Ketone B C Ethyl Dibromide C U
Diethyl Phthalate A Ethyl Ether C D U
Diethylamine B Ethyl Formate B
Diethylene Dioxide see Dioxane Ethyl Glycol B
Diethylene Glycol A A Ethyl Methyl Ketone see Butanone
Diglycolic Acid A A A Ethyl Oxalate A A A
Dihexyl Phthalate A A A Ethyl Pentachloro Benzene U
Diisobutylene B Ethyl Salicylate B
Diisopropyl Ether B U Ethyl Silicate A A A
Diisopropyl Ketone A A A Ethyl Valeriate A
Dimethyl Amine C U Ethylamine A A A
Dimethyl Aniline B Ethylene A B
Dimethyl Benzole see Xylol Ethylene Chlorhydrin U
Dimethyl Formamide A B Ethylene Chloride U
Dimethyl Ketone see Acetone Ethylene Diamine A A
Dimethyl Phthalate A A A Ethylene Diamine Tetraacetic Acid A A
Dimethyl Sulphoxide A A Ethylene Dichloride D U
Dioctyl Phthalate B C Ethylene Glycol 100% A A A B
Dioctyl Sebacate B trading quality A A U
Dioxalane B Ethylene Glycol Monoethyl Ether A
Dioxane A B C Ethylene Oxide, gaseous A A
Dioxyethyl Ether see Diethylene Glycol Ethylene Oxide, liquid U
Diphenyl B Ethylene Trichloride D
Diphenyl Amine A C Ethylhexyl Alcohol A B
Diphenyl Oxide B C “Eugenol” B
Dishwash Detergents A A B Euron B B B
Disodium Phosphate A A Euron G A A
Disodium Sulphate A A Fatty Acid A B C
Dispersions A Fatty Acid Amides A C
Dodecylbenzene Sulfonic Acid A C Fatty Alcohols A C
Dop (Diethylhexyl Phthalate) A C Fatty Oils A C
Resistance
Chemical Resistance

Edible Oil A Ferric Chloride see Iron Chloride


Electrolyte 10% A A A Ferric Nitrate see Iron Nitrate
Elementine normal conc. A A A A Ferrous Ammonium Citrate A B
Emulsions, Photographic A A A Ferrous Chloride A B
Engine Oils A C Ferrous Sulphate Fe SO3 A A
Ephetin A A Fertilizer Salts A A A B
Epichlorohydrin A A B Fir Wool Oil A C
Chemical

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24.5

Chemical Resistance

Compound Chemical Resistance Compound Chemical Resistance


40!C 60!C 80!C 100!C 40!C 60!C 80!C 100!C
Fish Oil A A A Glycol Dichloride see Ethylene Chloride
Fish Solubles B Glycol Ester A A A
Fluoboric Acid A B Glycolic Acid 37% A B
Fluorbenzene U Glycolic Acid Butyl Ester A A
Fluorides A A A Glysantin( A A
Fluorine, liquid C Grape Juice A A
Fluorine (solution) U Grape Sugar A A
Fluosilicic Acid 25% A C Grapefruit Juice A A
Formaldehyde 40% A A Grease A
Formaldehyde, diluted A A A Grisiron 8302 B B
Formamide A A A Grisiron 8702 A A
Formic Acid A A B Hair Oil/Tonic Oil A A
Freon 12 C U Halothane C D
Freon 13 A A A Hand Lotions A A
Freon 21 U Heating Oil, Barrel Oil A
Freon 22 A A A Heavy Emulsion see Barium Carbonate
Freon 113 A Heavy Oil B
Freon 114 A A A Heptane B D
Frigen( C U Hexachlorobenzene A B
Fructose A A Hexadecylalcohol A A
Fruit Juice A A A U Hexane C D
Fruit Mass (fruit pulp) A A A Hexane Triol A A
Fruit Sugar A Hexyl Alcohol D
Fuel Oils A D Honey A
Fuming Sulphuric Acid see Oleum Household Cleaners A B
Furan D Hydrobromic Acid 20% A A
Furfural A C U Hydrobromic Acid 50% A A
Furfural Alcohol A B Hydrochloric Acid 10% A A A U
Gallic Acid A A Hydrochloric Acid 20% A A B U
Gas Liquor A A Hydrochloric Acid ¥30% A A A U
Gas, Natural see Natural Gas Hydrochloric Acid ¥30% A B U
Gases, containing Hydrochloric dry gas A
Carbon Dioxide, Hydrocyanic Acid see Hydrogen Cyanide
Carbon Acid all conc. A A A A Hydrocyanic Acid 10% A C
Chlorine all conc. A A A B Hydrofluoric Acid 20% A C
Fluorine traces A A A U Hydrofluoric Acid 50% A C
Gases, containing Hydrofluoric Acid 75%, HF A C
Nitrious Oxide traces A A A U Hydrofluosilicic Acid A A
Oleum, low conc. U Hydrogen A A A
Sulphur Dioxide 50% A A Hydrogen Bromide A A A
Sulphur Dioxide, low conc. A A A B Hydrogen Chloride gas,
Sulphuric Acid, all conc. A A A dry and moist A A A
Gases - See “Waste Gases with...” Hydrogen Cyanide A A A
Gasoline-Benzene mixture 80/20 B C Hydrogen Fluoride 40% A A
Gasoline, Leaded A Hydrogen Fluoride 70% A
Gasoline, pure, 100 Octane B C Hydrogen Peroxide 30% A A A
Gasoline, Sour A Hydrogen Peroxide 50% B
Gasoline, Unleaded A Hydrogen Peroxide 90% C
Gelatine A A A Hydrogen Peroxide 100% A U
Genantin A A Hydrogen Phosphide A
Gin A A Hydrogen Sulphide, H2S A
Glaubers Salt A A Hydrogen Sulphide (Aq. Sol.) A A
Chemical Resistance

Glucose see Dextrose Hydrogen Sulphide, dry A A A


Glycerine Chlorhydrin A A A Hydroquinone A A
Glycerine, Glycerol A A A Hydrosulphite A A
Glycerol Chloro Hydrin A A Hydroxylamine Sulphate A A
Glycine see Glycol Hypochlorous Acid A A
Glycois A A Hyraulic Fluids A B
Glycol 10% A A Hyrazine Hydrate A A

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24.7

Chemical Resistance

Compound Chemical Resistance Compound Chemical Resistance


40!C 60!C 80!C 100!C 40!C 60!C 80!C 100!C
Monochloro Benzene D Palmatic Acid A A B
Monoethanolamine A Palmityl Alcohol A A
Monoethyl Ether A A A Palmolive Oil A
Monomethyl Aniline A A A Paraffin A B C
Morpholine A A Paraffin emulsion, trading qual. B
Motor Oil C Paraffin Oil A A A
Mowilth A A Paraformaldehyde A A
Mustard A B Paratoluene Sulpho Chlora
Nafta B U Amide Sodium 1% A
Naphthalene, Naphthaline A C Peanut Butter B B
Natural gas A A Pentanol see Amyl Alcohol
Nickel A Pentanol Acetate see Amyl Acetate
Nickel Chloride A B Pepper B B
Nickel Nitrate A B Peppermint Oil B D
Nickel Salts A A Perchloric Acid 10% A A
Nickel Sulphate A B Perchloric Acid 20% A A A
Nicotine A A Perchloric Acid 50% A B C
Nicotine Acid B B Perchloric Acid 70% A D
Nitric Acid ¥30% A A Perchloro Ethylene U
Nitric Acid 30-50% B C Perfumes C U
Nitric Acid 40% B Petrol Ether C
Nitric Acid 70% C Petroleum A B C
Nitric Acid 98% U Petroleum Ether A D
Nitrobenzene (Oil of Mirbane) C U Petroleum Jelly B B
Nitrocellulose A Petroleum Spirits C D
Nitroethane A U Phenol up to 90% A A U
Nitrogen A A A Phenolic Resins A A
Nitroglycerin B D Phenols 100% (Carbolic Acid) D
Nitromethane A U Phenyl Alcohol see Benzyl Alcohol
Nitrotoluene A B Phenyl Ethane see Ethyl Benzene
Nitrotoluol A B Phenyl Ethyl Alcohol A A
Nitrous gases, conc. A U Phenyl Hydrazine C D
Nonyl Alcohol A A Phenyl Hydrazine Hydrochloride A U
Octane A B Phenyl Methane see Toluol
Octyl Alcohol A B Phenyl Methyl Ether see Cyclohexanone
Octyl Cresol B U Phenyl Sulfonate A A
Oil C C Phosgene, gas U
Oil Acid C Phosphates A A A
Oleic Acid A C Phosphoric Acid 80% A A A A
Oleic Acid (Red Oil) U Phosphoric Acid 90% A A A A
Oleum U Phosphoric Acid 95% A A
Oleum vapeur (SO3) B Phosphorus Oxychloride A B B
Olive Oil A A A Phosphorus Pentoxide A A A
Optical Brighteners A A Phosphorus Trichloride A B
Orange Extract A A Phosphorus Yellow A
Ortho-Boric Acid see Boric Acid Photographic Developer A A
Oxalic Acid A B Photographic solution, Fixer A A A
Oxyacetic Acid see Glycolic Acid Phthalic Acid 50% A A A
Oxybensole see Phenol Phtalic Acid Ester A C
Oxydiethanole see Diethylene Glycol Phtalic Anhydride B B
Oxygen A A Pickling Baths B C
Oxypropionic Acid see Lactic Acid Picric Acid 1% A B
Chemical Resistance

Oxyrane see Ethylene Oxide Pine Oil B D


l-Oxytoluol see Benzyl Alcohol Pineapple Juice A A
m-Oxytoluol see Cresol Pinene B
Ozone C U Plasticizers of Polyester A B
Painting Turpentine see Thinner Plating Solutions, Brass A B
Palm Kernal Oil A A Plating Solutions, Cadmium A B
Palm Oil B B Plating Solutions, Copper A B
Plating Solutions, Gold A B

Kibbutz Shaar-Hagolan15145 Israel. Tel: +972-4-6677432, Fax: +972-4-6677451


Web site: www.pexgol.com E-mail: [email protected] GOLAN PLASTIC PRODUCTS Ltd.
24.6

Chemical Resistance

Compound Chemical Resistance Compound Chemical Resistance


40!C 60!C 80!C 100!C 40!C 60!C 80!C 100!C
Igepal A A A Marmelade A A A
Ink A A A Masa A A
Iodine A U Mascara A A A
Iodine, alcoholic sol. B Mash A A
Iodine ink A Mayonnaise A
Iodine-Potassium Iodide, 3% A A Melase spices, industrial conc. A A A
Iodine Solution U Melase, industrial conc. A A A A
Iodine, Tincture of A C Menthanol see Menthol
Iron (II) Chloride A A A Menthol A C
Iron (II) Sulphate A A A Mercuric Chloride A B
Iron (III) Chloride A A A A Mercuric Cyanide B B
Iron (III) Nitrate A A A Mercurochrome A A
Iron (III) Sulphate A A A Mercurous Nitrate B B
Isobutyl Alcohol A A Mercury A A A
Isooctane A B Mercury Salts A A A
Isopropanol A A Mesityl Oxide B
Isopropyl Acetate A C Metallic Mordants A A
Isopropyl Ether D U Methacrylate A A
Jams A A Methacrylic Acid A A
Kerosene B C Methane B
Kerosine B C Methane Amide see Formamide
Ketones B D Methanol see Methyl Alcohol
Labarraques Solution D U Methoxy Butanol A A A
Lacquer U Methoxybutyl Alcohol A B
Lactic Acid 90% A A A Methyl-2-Pentanone (4-) A A
Lactose A A Methyl Acetate B
Lanolin A A A Methyl Alcohol A A A
Latex A Methyl Amine, 32% A
Lauryl Alcohol B Methyl Bromide see Bromethane
Lavender Oil B Methyl Butyl Ketone A A A
Lead Acetate A A A B Methyl Cellulose Solvent A
Lead Arsenate A Methyl Chloride D U
Lead Nitrate A A A Methyl Ethyl Ketone B D
Lead Sulphamate A A A Methyl Formate B
Lemon Juice A A Methyl Glycol A A A
Lemon Oil B U Methyl Isobutyl Ketone A C
Lime A A Methyl Methacrylate A A B
Lime Chloride A A Methyl n-Propyl Ketone A B
Lime Juice B B Methyl Oleate A A A
Lime Water A A Methyl Phenol see Cresol
Linseed Oil A B C Methyl Pyrrolidone A A
Liquor, Trading Quality C U Methyl Salicate B
Lithium Bromide A A Methyl Salicylate A B
LPG A A Methyl Sulphate A A
Lubricating Oils A C Methyl Sulphuric Acid up to 50% B B
Machine Oils A B Methylbenzene D U
Magnesium Carbonate A A A Methylcyclohexane C D
Magnesium Chloride A A A Methylene Chloride C U
Magnesium Fluosilicate A A Milk A A A
Magnesium Hydroxide A A A Mineral Oils B U
Magnesium Iodine A A Mineral Spirits A C
Magnesium Nitrate A A A Mineral Water A A A
Magnesium Salts A A Molasses A A
Chemical Resistance

Magnesium Sulphate A A A A Mold Release A A


Maleic Acid A A A A Monochloride Acetic Acid A A A
Malic Acid A A Monochloride Acetic Acid
Manganese Sulphate A A A Ethylester A A A
Manure, liquid A A Monochloride Acetic Acid
Margarine B C Methylester A A A

Kibbutz Shaar-Hagolan15145 Israel. Tel: +972-4-6677432, Fax: +972-4-6677451


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24.8

Chemical Resistance

Compound Chemical Resistance Compound Chemical Resistance


40!C 60!C 80!C 100!C 40!C 60!C 80!C 100!C
Plating Solutions, Indium A B Propane, gas A B
Plating Solutions, Iron A B Propane, liquid B
Plating Solutions, Lead A B Propanol A A A
Plating Solutions, Nickel A B Propanone see Acetone
Plating Solutions, Rhodium A B Propargyl Alcohol A B
Plating Solutions, Silver A B Propene A A A
Plating Solutions, Tin A B Propionic Acid A A A
Plating Solutions, Zinc A B Propyl Acetate B
Polyesters (Resins) C U Propyl Alcohol see Propanol
Polyglycols A A Propylene Dichloriole U
Polysolvan O A A Propylene Glycol A A A
Potash Alum A A Propylene Oxide A A
Potassium Acetate B Prune Juice A
Potassium Bicarbonate A B Pseudo Cumol/Pseudo Cumene B B
Potassium Bichromate 40% see Potassium Dichromate Pyridine A B C
Potassium Bisolphate A A Pyrol B
Potassium Borate 1% A A A Quinine A A
Potassium Bromate A A A Rayon Coagulating Bath A B
Potassium Bromide A A A Resorcinol A B
Potassium Carbonate A A A Ricine Oil A B
Potassium Chlorate A A A Rinser Loosener A A A
Potassium Chloride A A A Road Tar U
Potassium Chromate A A A Roasting Gases A A
Potassium Chromium Sulphate A A A B Rouge A A
Potassium Cupro Cyanide A A A Rubbers Dispersions/Latex A A
Potassium Cyanide A A A Sagrotan A B
Potassium Dichromate 40% A A A Salicylic Acid A A A
Potassium Ferricyanide A A A B Salicylic Acid Methyl Ester A B
Potassium Ferrocyanide A B Sauerkraut A A
Potassium Fluoride A A A Sea Water A A
Potassium Hydrogen Carbonate A A A Selenic Acid A A
Potassium Hydrogen Sulphate A A A Shampoos, Shaving Lotion A A
Potassium Hydrogen Sulphite Shortening A B
solution A A A Silicic Acid A A
Potassium Hydroxide 50% A A A U Silicone Fats A A A
Potassium Hydroxide 60% A A B Silicone Oils A A A
Potassium Hypochlorite, solution A B Silver Nitrate ¥80% A A A B
Potassium Iodide, cold saturated A A A Silver Salts, cold saturated A A A
Potassium Nitrate A A A Soap A A A
Potassium Orthophosphate A A A Soap Loosener A A A
Potassium Perborate A A A Soap Solution A A A
Potassium Perchlorate 1% A A A A Soda see Sodium Carbonate
Potassium Perchlorate 10% A Sodium Acetate A A A
Potassium Permanganate 18% A A A Sodium Aluminate A A A
Potassium Persulfate A Sodium Aluminium Sulphate A A A
Potassium Phophate A A A Sodium Benzoate A A A
Potassium Salts A Sodium Benzoate to 36% A A A
Potassium Sulphate A A A Sodium Bicarbonate A A A
Potassium Sulphate, cold Sodium Bisulphate A A A
saturated A A A Sodium Bisulphite A A A A
Potassium Sulphide A A A Sodium Borate A A A
Potassium Sulphite A A Sodium Bromide A A A
Sodium Carbonate A A A
Chemical Resistance

Potassium Supersulphate A A A U
Potassium Tetracyao Cuprate A A Sodium Chlorate A A A
Potassium Thiosulphate A A Sodium Chloride A A A A
Propargyl Alcohol A Sodium Chlorite 50% A
Propane Acid see Propionic Acid Sodium Chlorite and Bleach A B
Propane Diol see Propylene Glycol Sodium Chlorite and Water A
Propane Triol see Glycerine Sodium Chromate A A

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24.9

Chemical Resistance

Compound Chemical Resistance Compound Chemical Resistance


40!C 60!C 80!C 100!C 40!C 60!C 80!C 100!C
Sodium Cyanide A A A Sulphur A A A
Sodium Dichromate A A Sulphur Dioxid, dry A A A B
Sodium Dodecylbenzene wet, in water solution A A A
Sulfonate A A Sulphur Solution A
Sodium Ferricyanide A A A Sulphur Trioxide U
Sodium Ferrocyanide A A A Sulphuric Acid ¥50% A A A
Sodium Fluoride A A A Sulphuric Acid 70% A C
Sodium Hexacyano Ferrate A A Sulphuric Acid 80-90% A C
Sodium Hexametaphosphate A Sulphuric Acid 96% C
Sulphuric Acid 98% U
Sodium Hydrogen Carbonate A A A
Sulphuric Ether B C
Sodium Hydrogen Phosphate A A A
Sulphurous Acid A A
Sodium Hydrogen Sulphite sol. A A A
Sulphuryl Chloride B
Sodium Hydrosulphite 10% A A A
Superchloric Acid see Perchloric Acid
Sodium Hydroxide 15% A A
Synthetic Washing Powder,
Sodium Hydroxide 20% A A
home quality A A A
Sodium Hydroxide 30% A A
Tallow A B
Sodium Hydroxide 50% A A
Tannic Acid A A
Sodium Hydroxide 70% A A
Tannin see Ascorbic Acid
Sodium Hydroxide Conc. A A
Tar U
(Caustic Soda)
Tartaric Acid (Dihydrxy A A
Sodium Hypochlorite 12% B D
Succinic Acid)
Sodium Hypochlorite Solution B
Tea B B
Sodium Metaphosphate A A A
Tertiary Butyl Alcohol A A A
Sodium Nitrate A A A
Tetrabromo Ethane D U
Sodium Nitrite A A A
Tetrachloro Ethane D U
Sodium Perborate A C Tetraethyl Lead A
Sodium Perchlorate A A Tetrahydro Furane U
Sodium Peroxide 10% A A A Tetrahydro Furfuryl Alcohol A
Sodium Phosphate A A A Tetrahydro Naphtalene B U
Sodium Polyacrylate (GR 894) A A A Tetraline see Tetrahydro Naphtalene
Sodium Silicate A A A Tetramethylene Oxide see Tetrahydro Furane
Sodium Sulphate A A A Tin Chloride A A
Sodium Sulphide A A A Tin Salts A A A
Sodium Sulphite A A A Thinner D
Sodium Tetraborate A A A Thioglycolic Acid A A
Sodium Thiosulphate A A A Thionyl Chloride D U
Soya Oil A B Thiophene D U
Spermaceti A B Titanium Tetrachloride U
Spindle Oil C D Toluene D U
Spinning Oil A B Tomato Juice A A
Spinning-Bath Oil containing Transformer Oils A C D
Carbon Disulphide 0.01 % A A Tri see Trichloro Ethylene
Spinning-Bath Oil containing Tributile Phosphate A A
Carbon Disulphide 0.07 % A A Tributro Ethyl Phosphate B
Spot Solvents A A A Trichloro Acetic Acid A B
Stain Removers C D Trichloro Acetic Acid 50% A C
Stannic Chloride A A Trichloro Benzene U
Stannic Salts A Trichloro Ethane C U
Stannous Chloride A A Trichloro Ethylene U
Starch A A A Trichloro Methane see Chloroform
Starch Syrup A A A A Tricresyl Phosphate A A
Steam A A A Triethanolamine A B
Stearic Acid A A B Triethylene Glycol A A
Chemical Resistance

Styrene C U Trilom, trade quality A A A


Succinic Acid A A Trimethyl Borate U
Sucrose Solution A A A Trimethylbenzene see Pseudocumol
Sugar A A Trimethylol Propane A A
Sulfuric Acid 98% U
Sulphates A A

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24.10

Chemical Resistance

Compound Chemical Resistance Compound Chemical Resistance


40!C 60!C 80!C 100!C 40!C 60!C 80!C 100!C
Trinitro Phenol see Picric Acid Wool Fat see Lanolin
Trinitro Toluene U Xylol C U
Trioctyl Phosphate A B Yeast A A A
Trisodium Phosphate A B C Zinc Bromide A A
Trybutyl Phosphate A A A Zinc (II) Chloride A A A B
Turbine Oil B Zinc Carbonate A A A
Turpentine D U Zinc Hydrate A A A
Tutogen U A A Zinc Oxide A A A
Tween 20 B U Zinc Salts A
Tween 80 B U Zinc Sludge A A
Urea A B Zinc Stearate A A
Uric Acid A A Zinc Sulphate A A A
Uric Compounds see Carbamide
Urine A A
Urine, normal conc. A A A
Vanille Extract A B
Vaseline A B C
Vaseline Oil A B
Vegetable Dyes A A
Vegetable Oils B B B
Vinegar A A A
Vinegar Acid Anhydride A A B U
Vinegar Acid Butyl Ester see Butyl Acetate
Vinegar Acid Ethyl Ester see Ethyl Acetate
Vinegar Ester see Ethyl Acetate
Vinegar, trading quality A A A
Vinyl Acetate A A
Vinyl Chloride A A A
Vinyl Cyanide see Acryl Nitrite
Viscose Spinning Solution A A
Vitamine C A A
Walnut Oil A B
Wastegases with Acid A A
Wastegases with Carbon
Monoxide A A
Wastegases with HCL A A
Wastegases with H2SO4 A A
Wastegases with low sodium
Dioxide A A
Wastegases with traces of
Hydrogen Fluoride A A
Wastegases with traces of
Nitrosyl Sulfuric Acid A A
Water A A A A
Water Acid Mine A
Water Deionized A
Water Distilled A
Waterglass A
Waxes A C
Wetting Agents A B
Whey A A
Chemical Resistance

Whisky see Ethyl Alcohol


Whitener see Sodium Hypochlorite
Wine Vinegar see Vinegar
Wine, red and white A A A
Wohlstone Acid A A A
Wood Glue, type Polyvinyl B
Acetate
Wood Stains A C

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