Prototype ✘

Pre-Launch Production CONTROL PLAN

Control Plan Number

L
Key Contact/Phone
E WILCore
Date (Orig.) Date (Rev.)

Part Number/Latest Change Date

S L A S IE/SQLevel
E RSIO NTeam Customer Engineering Approval/Date (If Req'd.)
TE S V AB
NOTE: SUPPLIER' RM Supplier/Plant Approval/Date
Part Name/Description Customer Quality Approval/Date (If Req'd.)

Supplier/Plant A
CCEPT OF THISupplier S FOCodeE Other Approval/Date (If Req'd.)
forV
Automotive Parts Co.,LtdSupplier RequestA A ILABL Other Approval/Date (If Req'd.)

PART/ PROCESS NAME/

IF MACHINE,
Change
CHARACTERISTICS SPECIAL METHODS
Reaction
DEVICE, PRODUCT/PROCESS EVALUATION/ SAMPLE
PROCESS OPERATION CHAR CONTROL Reaction plan
NUMBER DESCRIPTION
JIG,TOOLS NO. PRODUCT PROCESS CLASS SPECIFICATION/ MEASUREMENT.
SIZE FREQ. METHOD Owner
FOR MFG TOLERANCE TECHNIQUE
1 Material receiving 1a Material spec: 2017 Aluminum Material Return/Repurchase Receiving
Quantity 、
and inspection Supplier: Fashan Shencun certificate Inspector
[Sc] Quantity: Per Purchase Order Visual Once Per lot Supervisor
2017 Aluminum PO
Material ID
Caliper 1b Diameter：≥24.8mm Material Return/Repurchase Receiving
FL802959 certificate Inspector
Dimension Measure 10 pcs Per lot Incoming Supervisor
inspection matrix

1c No marks at surface deep Material Return/Repurchase Receiving

than0.1mm certificate Inspector
Appearanc Visual Incoming Supervisor
10 pcs Per lot
e Measure inspection matrix

1d Chemical Si(weight percentage％）: Material Return/Repurchase Receiving

Compositio ≤0.8 certificate Inspector
n Visual Once Per lot Incoming Supervisor
inspection matrix

Fe(weight percentage％）：≤ Material Return/Repurchase Receiving

0.7 certificate Inspector
Visual Once Per lot Incoming Supervisor
inspection matrix

Cu(weight percentage％）： Material Return/Repurchase Receiving

3.2-4.2 certificate Inspector
Visual Once Per lot Incoming Supervisor
inspection matrix

Mn(weight percentage％）：≤ Material Return/Repurchase Receiving

0.8 certificate Inspector
Visual Once Per lot Incoming Supervisor
inspection matrix

Cr(weight percentage％）：≤ Material Return/Repurchase Receiving

0.1 certificate Inspector
Visual Once Per lot Incoming Supervisor
inspection matrix

Zn(weight percentage％）：≤ Material Return/Repurchase Receiving

0.25 certificate Inspector
Visual Once Per lot Incoming Supervisor
inspection matrix

Mg(weight percentage％）： Material Return/Repurchase Receiving

0.2-0.6 certificate Inspector
Visual Once Per lot Incoming Supervisor
inspection matrix

1e Material Yield strength≥230MPa Material Return/Repurchase Receiving

performanc certificate Inspector
e Visual Once Per lot Incoming Supervisor
inspection matrix

Gravity Material Return/Repurchase Receiving

2.70-2.85g/cm3 certificate Inspector
Visual Once Per lot Incoming Supervisor
inspection matrix

Hardness：HB80-100 Material Return/Repurchase Receiving

certificate Inspector
Visual Once Per lot Incoming Supervisor
inspection matrix

Tensile stress at Yield Material Return Receiving

≥350MPa certificate Repurchase Inspector
Incoming Supervisor
Testing 5 pcs Per lot inspection matrix

2 Material move Forklift 2a Proper Check label 200% visual Relabel Warehouse
label ID, Material cannot hit other inspection Manager
Transit objects Visual 100% Per lot

Transport Operation
2b Safety 1.The way is according to 200% visual Retraining Warehouse
production layout inspection Manager
Visual 100% Per lot
2.The operator wears working
glove when transporting Operation
instruction
3 Material storage 3a Proper 1. Label clear and in detail 200% visual Relabel Warehouse
label ID, inspectioin Manager
2. Label well-marked. Visual once Per month "Warehouse
3. Label content conforms to management
Material ID the actual. rule"
3b Material Actual inventory not conforms 100% Visual Check amount again Warehouse
quantity to the records data Warehouse Manager
Visual once Per month
management
rule
3c Storage Environment clear, dry, no 100% Visual Improve storage Warehouse
environmen corrosive. No moisture and Warehouse enviroment Manager
t leak water. Visual once Per month
management
rule
3d FIFO Label All material should have FIFO 100% Visual Check amount again Warehouse
Warehouse Manager
Visual Once Per month
management
rule
 Prototype ✘
Pre-Launch Production CONTROL PLAN

Control Plan Number

L
E WILCore
Key Contact/Phone Date (Orig.) Date (Rev.)

Part Number/Latest Change Date

S L A S IE/SQLevel
E RSIO NTeam Customer Engineering Approval/Date (If Req'd.)
TE S V AB
NOTE: SUPPLIER' RM Supplier/Plant Approval/Date
Part Name/Description Customer Quality Approval/Date (If Req'd.)

Supplier/Plant A
CCEPT OF THISupplier S FOCodeE Other Approval/Date (If Req'd.)
forV
Automotive Parts Co.,LtdSupplier RequestA A ILABL Other Approval/Date (If Req'd.)

PART/ PROCESS NAME/

IF MACHINE,
Change
CHARACTERISTICS SPECIAL METHODS
Reaction
DEVICE, PRODUCT/PROCESS EVALUATION/ SAMPLE
PROCESS OPERATION CHAR CONTROL Reaction plan
NUMBER DESCRIPTION
JIG,TOOLS NO. PRODUCT PROCESS CLASS SPECIFICATION/ MEASUREMENT.
SIZE FREQ. METHOD Owner
FOR MFG TOLERANCE TECHNIQUE
4 Move material to Forklift 4a Proper Check label Operation Collet material again Warehouse
Production label ID, Transit per the operation instruction, Manager
instruction
Transit Visual 100% Per lot 100%
Transport Visual
inspection,

4b Quantity Per material list Visual 100% Per lot 200% Visual Collet material again Warehouse
Manager
4c Material Transit material to correct 200% Visual Collet material again Warehouse
destination location per material list First piece Manager
Visual 100% Per lot material
confirmation
4d FIFO All material should have FIFO 200% Visual Collet material again Warehouse
Warehouse Manager
Visual 100% Per lot management
rule
5 Cut Raw Material Lathe 5a Characteristic dimensions: Tracking card Adjust Cutting Production
Dimensio
n
Length≥24.8mm Measure 5 pcs Per lot Inspection parameters Supervisor
Caliper record
FL802959 First off Tag
No marks at surface deep Tracking card Material scrap Production
Appearan
ce
than0.1mm Visual 5 ps Per lot Inspection Supervisor
record
5b Length≥24.8mm Inspection Adjust Cutting Production
records parameters Supervisor
Dimension Visual Measure 10 pcs per 4 hours Inspection
instruction
5c No marks at surface deep 100% Visual Material scrap Production
than0.1mm Inspection Supervisor
Appearance Visual Measure 10 pcs per 4 hours Inspection
records
5d Traceability Replace material records for Tracking card, Modify tracking card Production
each shift or each lot material Visual once Per lot operation Supervisor
instruction
6 Cut Raw Material Caliper 6a Length≥24.8mm Inspection Adjust Cutting Production
Inspection FL802959 records parameters Supervisor
Dimension Visual Measure 10 pcs per 4 hours Inspection
instruction
6b No marks at surface deep 100% Visual Material scrap Production
than0.1mm Inspection Supervisor
Appearance Visual Measure 10 pcs per 4 hours Inspection
records
7 Lathe outter Lathe 7a Characteristic dimensions: Tracking card Adjust Cutting Production
Dimensio
Diameter n
Length≥8.2mm Measure 5 pcs Per lot Inspection parameters Supervisor
Diameter≥13.0mm record
First off Tag
No marks at surface deep Tracking card Material scrap Production
Appearan
ce
than0.1mm Visual 5 ps Per lot Inspection Supervisor
record
Caliper 7b Characteristic dimensions: Inspection Adjust Cutting Production
FL802959 Length≥8.2mm records parameters Supervisor
Dimension Diameter≥13.0mm Visual Measure 10 pcs per 4 hours Inspection
instruction
7c No marks at surface deep 100% Visual Material scrap Production
than0.1mm Inspection Supervisor
Appearance Visual Measure 10 pcs per 4 hours Inspection
records
7d Traceability Replace material records for Tracking card, Modify tracking card Production
each shift or each lot material Visual once Per lot operation Supervisor
instruction
8 Lathe outter Caliper 8a Characteristic dimensions: Inspection Adjust Cutting Production
Diameter FL802959 Length≥8.2mm records parameters Supervisor
Inspection Dimension Diameter≥13.0mm Visual Measure 10 pcs per 4 hours Inspection
instruction
No marks at surface deep 100% Visual Material scrap Production
than0.1mm Inspection Supervisor
8b Appearance Visual Measure 10 pcs per 4 hours Inspection
records
9 Lathe Hole Lathe 9a Characteristic dimensions: Tracking card Adjust Cutting Production
Dimensio
n
Hole Diameter≤9.0mm Measure 5 pcs Per lot Inspection parameters Supervisor
record
First off Tag
No marks at surface deep Tracking card Material scrap Production
Appearan
ce
than0.1mm Visual 5 ps Per lot Inspection Supervisor
record
Caliper 9b Characteristic dimensions: Inspection Adjust Cutting Production
FL802959 Hole Diameter≤9.0mm records parameters Supervisor
Dimension Visual Measure 10 pcs per 4 hours Inspection
instruction
9c No marks at surface deep 100% Visual Material scrap Production
than0.1mm Inspection Supervisor
Appearance Visual Measure 10 pcs per 4 hours Inspection
records
9d Traceability Replace material records for Tracking card, Modify tracking card Production
each shift or each lot material Visual once Per lot operation Supervisor
instruction
10 Lathe Hole Caliper 10a Characteristic dimensions: Inspection Adjust Cutting Production
Inspection FL802959 Hole Diameter≤9.0mm records parameters Supervisor
Dimension Visual Measure 10 pcs per 4 hours Inspection
instruction
10b No marks at surface deep 100% Visual Material scrap Production
than0.1mm Inspection Supervisor
Appearance Visual Measure 10 pcs per 4 hours Inspection
records
11 Cutting Lathe 11a Characteristic dimensions: Tracking card Adjust Cutting Production
Dimensio
n
Dia.24.5 Column Measure 5 pcs Per lot Inspection parameters Supervisor
Height≥2.1mm record
First off Tag
No marks at surface deep Tracking card Material scrap Production
Appearan
ce
than0.1mm Visual 5 ps Per lot Inspection Supervisor
record
 Prototype ✘
Pre-Launch Production CONTROL PLAN

Control Plan Number

L
Key Contact/Phone
E WILCore
Date (Orig.) Date (Rev.)

Part Number/Latest Change Date

S L A S IE/SQLevel
E RSIO NTeam Customer Engineering Approval/Date (If Req'd.)
TE S V AB
NOTE: SUPPLIER' RM Supplier/Plant Approval/Date
Part Name/Description Customer Quality Approval/Date (If Req'd.)

Supplier/Plant A
CCEPT OF THISupplier S FOCodeE Other Approval/Date (If Req'd.)
forV
Automotive Parts Co.,LtdSupplier RequestA A ILABL Other Approval/Date (If Req'd.)

PART/ PROCESS NAME/

IF MACHINE,
Change
CHARACTERISTICS SPECIAL METHODS
Reaction
DEVICE, PRODUCT/PROCESS EVALUATION/ SAMPLE
PROCESS OPERATION CHAR CONTROL Reaction plan
NUMBER DESCRIPTION
JIG,TOOLS NO. PRODUCT PROCESS CLASS SPECIFICATION/ MEASUREMENT.
SIZE FREQ. METHOD Owner
FOR MFG TOLERANCE TECHNIQUE
Caliper 11b Characteristic dimensions: Inspection Adjust Cutting Production
FL802959 Dia.24.5 Column records parameters Supervisor
Dimension Height≥2.1mm Visual Measure 10 pcs per 4 hours Inspection
instruction
11c No marks at surface deep 100% Visual Material scrap Production
than0.1mm Inspection Supervisor
Appearance Visual Measure 10 pcs per 4 hours Inspection
records
11d Traceability Replace material records for Tracking card, Modify tracking card Production
each shift or each lot material Visual once Per lot operation Supervisor
instruction
12 Cutting Inspection Caliper 12a Characteristic dimensions: Inspection Adjust Cutting Production
FL802959 Dia.24.5 Column records parameters Supervisor
Dimension Height≥2.1mm Measure 10 pcs per 4 hours Inspection
instruction
12b No marks at surface deep 100% Visual Material scrap Production
than0.1mm Inspection Supervisor
Appearance Visual Measure 10 pcs per 4 hours Inspection
records
13 Precision lathe Lathe 13a Characteristic dimensions: Tracking card Adjust Cutting Production
Dimensio
Ф24.5 diameter n
2.0+/-0.1, Ф10.10+/-0.1 Measure 5 pcs Per lot Inspection parameters Supervisor
and internal boring 24.5+/-0.3 record
First off Tag
No evidence scratches at Tracking card Material scrap Production
Appearan
ce
material surface. Visual 5 ps Per lot Inspection Supervisor
record
Caliper 13b Characteristic dimensions: Inspection Adjust Cutting Production
FL802959 2.0+/-0.1, 24.5+/-0.3 records parameters Supervisor
Measure 10 pcs per 4 hours Inspection
Dimension instruction
Key Dimension: Ф10.10+/-0.1 Inspection Adjust Cutting Production
[Pc] Measure 10 pcs per 2 hrs records parameters Supervisor
SPC Data/ Lot
13c No evidence scratches at 100% Visual Material scrap Production
material surface. Inspection Supervisor
Appearance Visual 10 pcs per 4 hours Inspection
records
13d Traceability Replace material records for Tracking card, Modify tracking card Production
each shift or each lot material Visual once Per lot operation Supervisor
instruction
14 Precision lathe Caliper 14a Characteristic dimensions: Inspection Adjust Cutting Production
Ф24.5 diameter FL802959 2.0+/-0.1, 24.5+/-0.3 records parameters Supervisor
and internal boring Measure 10 pcs per 4 hours Inspection
Inspection Dimension instruction
Key Dimension: Ф10.10+/-0.1 Inspection Adjust Cutting Production
[Pc] Measure 10 pcs per 2 hrs records parameters Supervisor
SPC Data/ Lot
14b No evidence scratches at 100% Visual Material scrap Production
material surface. Inspection Supervisor
Appearance Visual 10 pcs per 4 hours Inspection
records
15 Precision lathe Lathe 15a Characteristic dimensions: Tracking card Adjust Cutting Production
Dimensio
Ф12.05 diameter、 n
12.05+/-0.03, 8.03+/-0.03 Measure 5 pcs Per lot Inspection parameters Supervisor
Height and R0.1 Max , 0.2x45° record
chamfer First off Tag
No evidence scratches at Tracking card Material scrap Production
Appearan
ce
material surface. Visual 5 ps Per lot Inspection Supervisor
record
Caliper 15b Characteristic dimensions: Inspection Adjust Cutting Production
FL802959 12.05+/-0.03, 8.03+/-0.03 records parameters Supervisor
Dimension R0.1 Max , 0.2x45° Measure 10 pcs per 4 hours Inspection
instruction
15c No evidence scratches at 100% Visual Material scrap Production
material surface. Inspection Supervisor
Appearance Visual 10 pcs per 4 hours Inspection
records
15d Traceability Replace material records for Tracking card, Modify tracking card Production
each shift or each lot material Visual once Per lot operation Supervisor
instruction
16 Precision lathe Caliper 16a Characteristic dimensions: Inspection Adjust Cutting Production
Ф12.05 diameter、 FL802959 12.05+/-0.03, 8.03+/-0.03 records parameters Supervisor
Height and Dimension R0.1 Max , 0.2x45° Measure 10 pcs per 4 hours Inspection
chamfer Inspection instruction
16b No evidence scratches at 100% Visual Material scrap Production
material surface. Inspection Supervisor
Appearance Visual 10 pcs per 4 hours Inspection
records
17 Move to WIP Area 17a Proper Check label 200% visual Relabel Production
label ID, Material cannot hit other inspection Supervisor
Transit objects Visual 100% Per lot

Transport Operation
17b Package Perfect package. Make sure 100% Visual Repackage Production
and not damage during transit. inspection Supervisor
products Visual 100% Per lot
protect Operation
instruction
18 Storage in WIP 18a Proper 1. Label clear and in detail 200% visual Relabel Production
Area label ID, inspectioin Supervisor
2. Label well-marked. Visual once Per month "Warehouse
3. Label content conforms to management
Material ID the actual. rule"
18b Product Actual inventory not conforms 100% Visual Check amount again Production
quantity to the records data Warehouse Supervisor
Visual once Per month
management
rule
18c Storage Environment clear, dry, no 100% Visual Improve storage Production
environmen corrosive. No moisture and Warehouse enviroment Supervisor
t leak water. Visual once Per month
management
rule
18d FIFO All material should have FIFO 100% Visual Check amount again Production
Warehouse Supervisor
Visual Once Per month
management
rule
 Prototype ✘
Pre-Launch Production CONTROL PLAN

Control Plan Number

L
Key Contact/Phone
E WILCore
Date (Orig.) Date (Rev.)

Part Number/Latest Change Date

S L A S IE/SQLevel
E RSIO NTeam Customer Engineering Approval/Date (If Req'd.)
TE S V AB
NOTE: SUPPLIER' RM Supplier/Plant Approval/Date
Part Name/Description Customer Quality Approval/Date (If Req'd.)

Supplier/Plant A
CCEPT OF THISupplier S FOCodeE Other Approval/Date (If Req'd.)
forV
Automotive Parts Co.,LtdSupplier RequestA A ILABL Other Approval/Date (If Req'd.)

PART/ PROCESS NAME/

IF MACHINE,
Change
CHARACTERISTICS SPECIAL METHODS
Reaction
DEVICE, PRODUCT/PROCESS EVALUATION/ SAMPLE
PROCESS OPERATION CHAR CONTROL Reaction plan
NUMBER DESCRIPTION
JIG,TOOLS NO. PRODUCT PROCESS CLASS SPECIFICATION/ MEASUREMENT.
SIZE FREQ. METHOD Owner
FOR MFG TOLERANCE TECHNIQUE
19 Move to Anodize 19a Proper Check label Operation Collet material again Production
label ID, Transit per operation instruction, Supervisor
instruction
Transit Visual 100% Per lot 100%
Transport Visual
inspection,

19b Quantity Per material list Visual 100% Per lot 200% Visual Collet material again Production
Supervisor
19c Material Transit material to correct 200% Visual Collet material again Production
destination location per material list First piece Supervisor
Visual 100% Per lot material
confirmation
19d FIFO All material should have FIFO 200% Visual Collet material again Production
Warehouse Supervisor
Visual 100% Per lot management
rule
20 Clear Anodize 20a Time 50-70 Minutes Line Recording Adjust parameter Production
paper, again Supervisor
☆ Visual Once per 10 minutes
Operation
instruction
20b Temperatur 30-36℃ Line Recording Adjust parameter Production
e paper, again Supervisor
☆ Visual Once per 10 minutes
Operation
instruction
20c Placed Hang the products at the anti- Line Recording Replace Production
high temperature line with paper, Supervisor
diameter less than 2 mm. Visual Once Per lot
Operation
instruction
20d Traceability Replace material records for Tracking card, Modify tracking card Production
each shift or each lot material Visual once Per lot operation Supervisor
instruction
21 Clear Anodize Caliper 21a DImension Dimension: 24.5+/-0.3, Inspection scrap Production
Inspection FL802959 12.05+/-0.03, R0.1 MAX, record Supervisor
2.00+/-0.1, 0.2X45°, 8.03+/- Measure 5 pcs per lot Inspection
0.03 Instruction
Key Dimension: Ф10.10+/-0.1 Inspection scrap Production
record Supervisor
[Pc] Measure 30 pcs per lot Inspection
Instruction
SPC Data/Lot
21b Appearanc No scratches、flow mark and 100% visual 100% select/scrap Production
Visual 100% per lot
e varicolored at appearance First off sample Supervisor
22 Packaging 22a Packaging methods: Packaging Re-packaging Shipping
Packagi 10 pcs in one bag, heat sealed. instruction Supervisor
20 bags in one box. Visual per box 100%
ng

22b quantity Packaging box label (quantity) Packaging Re-packaging Shipping

Visual per box 100%
200pcs/box instruction Supervisor
22c Correct Traceabi Correct part#, quantity and Packaging Change label Shipping
label lity customer name Visual per box 100% instruction Supervisor
Packaging methods
22d Products tracking card Packaging Change tracking Shipping
Visual Once per lot instruction, card Supervisor

23 Finished products 23a Proper Check label Tracking card

200% visual Relabel Shipping
move to storage label ID, Material cannot hit other inspection Supervisor
Transit objects Visual 100% Per lot

Transport Operation
23b Package Perfect package. Make sure 100% Visual Repackage Shipping
and not damage during transit. inspection Supervisor
products Visual 100% Per lot
protect Operation
instruction
24 Finished products 24a Properly Check label Visual Once per month 100% visual Re-label Shipping
storage label Store parts at appoint area Warehouse Supervisor
number management
Correct rule
storage
place

24b Material Actual quantity conforms to the Visual Once per month 100% visual Check amount again Shipping
quantity records Warehouse Supervisor
management
rule
24c Storage Check per month.Make sure if Visual Once per month 100% visual Warehouse Shipping
environmen storage enviroment have any Warehouse maintenance Supervisor
t defects. management
rule
24d FIFO Label FIFO per material D/M. label Visual Once per month 100% visual place label again Shipping
first out to the earliest D/M. Warehouse Supervisor
management
rule
25 Dock inspection Caliper 25a DImension Dimension: 24.5+/-0.3, Inspection Scrap Shipping
FL802959 12.05+/-0.03, R0.1 MAX, record Supervisor
2.00+/-0.1, 0.2X45°, 8.03+/- Measure 5 pcs per lot Inspection
0.03 Instruction
Key Dimension: Ф10.10+/-0.1 Inspection Scrap Shipping
record Supervisor
[Pc] Measure 30 pcs per lot Inspection
Instruction
SPC Data/Lot
25b Appearanc No scratches、flow marks and 100% visual 100% select/scrap Shipping
e varicolored at appearance Visual 100% per lot First off sample Supervisor

26 Shipment 26a Box Check label Shipping Change label Shipping

Visual per container 100%
label documents Supervisor
26b Correct Check label and quantity on Shipping Change label Shipping
Visual per container 100%
quantity the documents documents Supervisor
26c Correct Check label and the Shipping Change label Shipping
custome address/part# on the shipping Visual per container 100% documents Supervisor
r doc