Sheetmaster Compact: Operator'S Manual

Operator's manual
SheetMaster Compact (AK05)

Operator's manual
Original operator's manual

Edition 2022-07-01
Order Information Please specify when ordering this document:
Operator's manual
Edition 2022-07-01
Document number B1015en
TRUMPF Werkzeugmaschinen SE + Co. KG

Address for orders Technische Redaktion
Johann-Maus-Straße 2
D-71254 Ditzingen
Fon: +49 7156 303 - 0
Internet: http://www.trumpf.com
E-Mail: [email protected]
© TRUMPF Werkzeugmaschinen SE + Co. KG

Table of contents
Chapter 1 Safety
1 Safety concept 1‐3
2 Regulations and guidelines 1‐5
3 Terms 1‐6
4 Laser classes 1‐7

4.1 Overview of laser classes 1‐7
5 Operational safety 1‐8

5.1 Intended use 1‐8
5.2 Authorized personnel 1‐9
6 Hazards 1‐10
6.1 Mechanical dangers 1‐10
Dangers due to moving the beam guard 1‐10
Falling or tilting automation component 1‐10
Falling sheets and parts 1‐11
Sharp-edged workpieces 1‐11
Hot workpieces 1‐12
Suction frame falling down 1‐12
Unexpected movement of pneumatically 1‐12
operated components
Movement of the X axis 1‐13
6.2 Hazards due to laser radiation 1‐13
Hazards due to laser radiation 1‐13
6.3 Dangers from electricity 1‐13
Dangers due to the open electrical cabinet 1‐13
6.4 Thermal dangers 1‐14
6.5 Dangers due to static magnetic fields 1‐14
Fanning magnets for sheet separation 1‐14
B1015en 2022-07-01 Table of contents 0‐1

7 Organizational measures to be taken by 1‐16
the user
7.1 Training and instructing operators 1‐16
7.2 Due diligence when operating the system 1‐16
Water protection 1‐17
7.3 Spare parts, accessories, software, operating 1‐18
materials
8 Disassembly and disposal 1‐19
Chapter 2 Installation conditions
Who does what? 2‐3
1 Planning aid 2‐4
2 Installation site 2‐5

2.1 Space requirements 2‐5
2.2 Floor requirements 2‐5
Surface 2‐5
Floor quality 2‐7
2.3 Weight load 2‐7
2.4 Ambient conditions 2‐9
3 Compressed air supply 2‐10
4 Electrics 2‐13
4.1 Power supply 2‐13
Uninterruptible Power Supply (UPS) 2‐13
Leakage currents 2‐13
Residual current device (RCD) 2‐14
Power supply configurations 2‐14
Protective earth conductor 2‐15
4.3 Network link 2‐16
0‐2 Table of contents 2022-07-01 B1015en

5 Transport 2‐17
5.1 Preparing transport 2‐17
Transport dimensions 2‐17
5.2 Permitted auxiliary tools 2‐18
Chapter 3 Description
1 Concept 3‐2
2 Safety 3‐3
2.1 Nameplate and CE marking 3‐3
3 SheetMaster Compact maintenance posi- 3‐4

tions
4 Technical data 3‐6
Chapter 4 Operation
1 Layout and operating positions 4‐2
Chapter 5 Maintenance
1 General guidelines 5‐4
2 Maintenance Overview 5‐5
3 Maintenance points 5‐8

3.1 Safety light barriers 5‐8
Checking safety light barriers 5‐8

Checking the light grid for proper function 5‐9
3.2 Light grid for automatic loading and unload- 5‐11
ing (option):
3.3 Suction frame 5‐13
Cleaning the vacuum cups 5‐13
Checking the suction cup fastening is 5‐15
firmly attached
Support arm: Checking the fastening for 5‐16
firm fit
Checking the vacuum hoses 5‐17
Check the vacuum of the suction cups 5‐19
Cleaning or changing the filter in the vac- 5‐20
uum connections
3.4 Carrier and pivot suction cups 5‐22
Lubricating the pick-up columns 5‐22
3.5 Motion unit (Y1 axis) 5‐24
Checking bearing points 5‐24
Checking, cleaning and lubricating guide 5‐26
rails and guide rollers
Lubricating the front roller units 5‐27
Lubricating the rear roller units 5‐29
Checking the toothed belt 5‐31
Y1 axis: Checking the flat gear motor for 5‐32
leakage
3.6 Unloading cart (Y2 axis) 5‐34
Checking roller chain and chain wheel 5‐36
Cleaning and lubricating roller chain and 5‐37
chain wheel
Checking the flat gear motor for leakage 5‐39
Cleaning the unloading area of the 5‐41
unloading cart
Remote control: replacing batteries 5‐42
3.7 Cable carriers 5‐43
Checking the Y1 and Z cable carriers 5‐43
3.8 Compressed air filter unit 5‐44
Checking the pressure and letting out the 5‐44
condensate
Replacing the filter cartridge 5‐45
Changing silencer 5‐46
3.9 Lifting device (Z axis) 5‐47

Checking anchoring after EMERGENCY 5‐47
STOP
Checking the floor attachment anchoring 5‐49
Checking screw and welded connections 5‐50
Cleaning safety screen 5‐52
Lubricating the fall protection friction bear- 5‐53
ings
Cleaning the sensor, reflector and light 5‐54
grid
Checking roller chains and chain wheels 5‐57
Cleaning and lubricating the roller chains 5‐58
and chain wheels
Checking the chain elongation 5‐59
Lubricating the roller units 5‐61
Z axis: Check the flat gear motor for leak- 5‐64
age
3.10 Support table 5‐66
Checking the gas spring seal 5‐66
Cleaning and lubricating sliding pieces 5‐67
3.11 Double Sheet Detector 5‐68
Cleaning and lubricating friction bearings 5‐68
3.12 Peeling unit (option) 5‐69
3.13 Way wiper 5‐71
3.14 Protective device 5‐72
Cleaning the safety light barrier 5‐72
Beam guard: Checking components 5‐74
3.15 Electrical cabinet 5‐74
Cleaning the air circuit 5‐74
3.16 Ball rollers, brush inserts and brush fields 5‐76
Check ball rollers and brush fields 5‐76
3.17 Maintenance by Technical Service 5‐79
Have maintenance performed annually 5‐79
Have maintenance performed every 5 5‐80
years
years

Chapter 6 Index

Chapter 1
Safety
1 Safety concept 1‐3
2 Regulations and guidelines 1‐5
3 Terms 1‐6
4 Laser classes 1‐7

4.1 Overview of laser classes 1‐7
5 Operational safety 1‐8

5.1 Intended use 1‐8
5.2 Authorized personnel 1‐9
6 Hazards 1‐10
6.1 Mechanical dangers 1‐10
Dangers due to moving the beam guard 1‐10
Falling or tilting automation component 1‐10
B1015en 2022-07-01 Safety 1‐1

Falling sheets and parts 1‐11
Sharp-edged workpieces 1‐11
Suction frame falling down 1‐12
Unexpected movement of pneumatically 1‐12
operated components
Movement of the X axis 1‐13
6.2 Hazards due to laser radiation 1‐13
Hazards due to laser radiation 1‐13
6.3 Dangers from electricity 1‐13
Dangers due to the open electrical cabinet 1‐13
6.4 Thermal dangers 1‐14
6.5 Dangers due to static magnetic fields 1‐14
Fanning magnets for sheet separation 1‐14
7 Organizational measures to be taken by 1‐16

the user
7.1 Training and instructing operators 1‐16
7.2 Due diligence when operating the system 1‐16
Water protection 1‐17
7.3 Spare parts, accessories, software, operating 1‐18
materials
8 Disassembly and disposal 1‐19
1‐2 Safety 2022-07-01 B1015en

1. Safety concept
Chapter Safety The "Safety" chapter describes the safety concept of an automa-
tion system used in combination with a machine. It specifies the
guards and the manufacturer's design measures for safe opera-
tion of the automation.
It specifies the manufacturer's design measures and points out
dangers in handling the automation system.
The "Hazards" section is based on the manufacturer's risk
assessment and describes the residual risks. The user must
take measures to prevent the hazards. The measures must com-
ply with the national safety and accident prevention regulations
of the country in which the machine is operated.
Warning sign and Dangerous points on the automation system are marked with
information plates warning signs and information plates.
Warnings The operator's manual contains warnings, which warn of dan-

gers and specify measures to avoid these dangers.
Warnings have the following structure:

■ The signaling word designates the degree of a danger.
■ The danger description specifies the danger and possible
consequences if attention is not paid to the danger.
■ The measures for prevention of the danger are planned.
Example of a warning:
Risk of fatal injury due to falling load!

DANGER
Ø Observe safety regulations for the handling of heavy loads.
Ø Never walk under a suspended load.
Ø Use certified tackle and means of transportation of sufficient
size.
Ø Employ qualified technicians to transport the machine.
Ø Carry out transport in accordance with the transport regula-
tions.
A warning contains signaling words that are explained in the fol-

lowing table:
Signaling word Description

DANGER If the dangerous situation is not prevented, death or
serious injuries will result.
WARNING If the dangerous situation is not prevented, death or
serious injuries could result.
B1015en 2022-07-01 Safety concept 1‐3

Signaling word Description
CAUTION If the dangerous situation is not prevented, light inju-
ries could result.
NOTICE If the situation is not prevented, damage to property
could result.
Signaling words Tab. 1-1
1‐4 Safety concept 2022-07-01 B1015en

2. Regulations and guidelines
Laws and guidelines in the Automation components are always used in combination with a
EU machine.
TRUMPF issues an EU declaration of conformity for the
machine in accordance with EC Machinery Directive 2006/42/
EC. This EU declaration of conformity is valid for the machine
and all automation components that can be attached to this
machine.
B1015en 2022-07-01 Regulations and guidelines 1‐5

3. Terms
Term Description
Automation Supplement a machine with machine and control components that ensure that produc-
tion processes run without intervention of an operator over a long time.
Automation component Component that automates the material flow to and from the machine.
Component A component is partly completed machinery that cannot fulfil a specific function by
itself. It is intended to be incorporated into or assembled with a machine or partly
completed machinery.
Appendix A system is a network of machines and components that work together.
User The user is the person who is responsible for the operation of the machine or system
and has the authority to issue orders to employees.
Terms Tab. 1-2
1‐6 Terms 2022-07-01 B1015en

4. Laser classes
4.1 Overview of laser classes
Laser products are divided into laser classes as per the interna-
tional standard IEC 60825-1 (USA: ANSI Z136.1, ANSI B11.21).
The laser class corresponds to the hazard level of the laser light
emitted.
Laser class Description

1 The accessible laser radiation is not dangerous under normal, foreseeable conditions.
1M The accessible laser radiation lies in the visible spectral range of 302.5 nm to 4000 nm. The
accessible laser radiation is not dangerous for the eye as long as the cross section is not
reduced using optical instruments (magnifying glasses, lenses, telescopes).
2 The accessible laser radiation lies in the visible spectral range (400 nm to 700 nm). It is not
dangerous for the eyes when the exposure time is limited (up to 0.25 s). Additional radiation
parts outside the wavelength spectrum of 400-700 nm fulfill the conditions of class 1.
The human eye is usually protected from laser radiation by turning away and closing the lid.
2M The accessible laser radiation lies in the visible spectral range of 400 nm to 700 nm. It is
not harmful to the human eye in the case of short exposure times (up to 0.25 s) as long as
the laser beam is not observed through optical instruments (magnifying glass, lens, tele-
scope). Additional radiation parts outside the wavelength spectrum of 400-700 nm fulfill the
conditions of class 1M.
The human eye is usually protected from laser radiation by turning away and closing the lid.
3R The accessible laser radiation is in the wavelength spectrum of 302.5 nm to 106 nm and is
hazardous to the eye. The power/energy is max. 5x the limit value of the permissible class 2
laser radiation in the wavelength range from 400 nm to 700 nm.
3B The accessible laser radiation is very dangerous to the eyes and also to the skin.
Looking directly into the laser beam on class 3C lasers is dangerous. A beam bundle can be
safely seen via a diffused reflector if the following conditions are simultaneously applicable:
■ The minimum viewing distance between the screen and the cornea is 13 cm.
■ The maximum monitoring duration is 10 s.
■ There are no directed beam parts that can enter the eye.
A beam bundle can be monitored only via a diffuser if there are no directed beam parts.
The accessible laser radiation from class 3B laser products can damage the skin if the maxi-
mum permissible exposure values are exceeded.
4 The accessible laser radiation is very dangerous to the eyes and dangerous to the skin. Dif-
fused laser radiation can also be dangerous.
Safety precautions must be implemented for laser devices of class 4; adequate eye
protection is primarily important.
Laser systems of class 4 are usually sufficiently powerful to burn the skin, ignite fires and ion-
ize the atmosphere during focussing. Thus, a series of additional safety measures is required.
Overview of laser classes Tab. 1-3
B1015en 2022-07-01 Laser classes 1‐7

5. Operational safety
The automation system can result in the following dangers if it

is used inappropriately or for purposes other than those
intended or if it is not safe to operate:
■ Dangers to the safety of the personnel.
■ Damage to the system and to other property of the operator.
5.1 Intended use
Automation The user may use the automation components only in the indus-
trial sector.
The automation component may only be used in combination
with a punching/punch laser machine from TRUMPF.
Installation, operating and transport conditions defined by
TRUMPF must be adhered to and maintenance work must be
carried out in accordance with the Operator's manual. The user
must observe the regulations of the country in which the
machine is being operated as well as national and regional
safety and accident prevention regulations.
With the automation component, the user may transport flat
sheets to the machine, as well as remove processed sheets and
scrap skeletons.
Standard values for the flatness of metallic materials are EN
ISO 9444-2 and EN 10051 for hot-rolled sheets and EN 10131
for cold-rolled sheets.
The following is not permitted:

■ Any working procedure that impairs the safety.
■ Using workpieces with dirty or rough surfaces, e.g. scaled,
scarred, heavily oiled, rusty or sandblasted workpieces. The
required vacuum will otherwise not be established at the suc-
tion cups of the automation component.
Disclaimer Any use going beyond this is considered to be unauthorized

use. TRUMPF is not liable for any damage, especially personal
injury and damage to property as well as production failures
resulting from this. The risk is borne solely by the user. The war-
ranty will be voided.
If the user changes or modifies the automation component, then
the user and no longer TRUMPF is responsible for the safety of
the automation component.
1‐8 Operational safety 2022-07-01 B1015en

5.2 Authorized personnel
■ Only authorized and trained personnel must be used for

setup and maintenance work.
■ Trained specialist personnel may do the following:
− Transport the automation components to the installation
site.
− Carry out work at the pneumatic and electrical modules.
− Remove the automation components.
B1015en 2022-07-01 Operational safety 1‐9

6. Hazards
The "Hazards" section is based on the manufacturer's risk

assessment and describes the residual risk. The user must take
measures to prevent the hazards.
6.1 Mechanical dangers
Dangers due to moving the beam guard
Object in travel range of the beam guard.

CAUTION
Risk of injury!
Ø Do not store pallets or other objects in the travel range of
the beam guard.
Ø Before moving the beam guard, remove sheets and other
objects from the support tables.
Crushing by beam guard elements.

CAUTION
Risk of injury!
Ø Do not reach between the beam guard elements.
Ø Do not reach between the beam guard elements and the
automation components.
Ø Do not reach between the beam guard elements and the
machine.
Falling or tilting automation component
The automation component must be unloaded and transported

to the installation site by the user (if not otherwise agreed on in
the contract).
1‐10 Hazards 2022-07-01 B1015en

Risk of fatal injury due to falling or tilting automation
DANGER components!
Ø Carry out transport work in accordance with the transport
regulations.
Ø Assign qualified personnel.
Ø Observe safety regulations for the handling of heavy loads.
Ø All persons must be clear of the danger zone during
machine transport.
Ø Use certified tackle and means of transportation of sufficient
size.
Ø Only lift components at the securing points intended for this
purpose.
Ø Only transport the automation components with the trans-
port devices mounted.
Ø Remove transport devices according the to order stipulated
in the transport regulation.
Ø Observe center of gravity position.
Falling sheets and parts
The vacuum at the suction cups of the SheetMaster drops in

the event of a power failure or failure of the compressed air sup-
ply or when switching off the machine with the main switch. Suc-
tioned workpieces and sheets may fall down unexpectedly.
Risk of injury due to falling parts or sheets!

WARNING
Ø Do not enter the danger zone as long as sheets or parts
are under suction.
Ø Do not enter the danger zone until the compressed air sup-
ply has been restored and the parts and sheets have been
deposited.
Sharp-edged workpieces
There is a risk of injury during manual part removal.
Workpieces have sharp edges!

CAUTION
Cutting injuries of the hands.
Ø Wear protective gloves.
B1015en 2022-07-01 Hazards 1‐11

Hot workpieces
Risk of burns due to hot parts!

WARNING
Ø Use additional equipment to remove parts.
Suction frame falling down
If the suction frame is not secured or the fall protection is defec-

tive, the suction frame may fall down.
Risk of fatal injury due to the suction frame falling!

DANGER
Ø Do not step under the suction frame if it is unsecured.
Ø Before working under the suction frame, check whether the
fall protection bolts are extended.
Ø If the fall protection is not extended, secure the entire unit
with a suitable fixture (min. carrying capacity 1000 kg).
Unexpected movement of pneumatically

operated components
Malfunctions, mechanical defects and stuck workpieces can lead

to pneumatically operated components not reaching their
required position. In these cases, energy is stored in the compo-
nents, and is suddenly released when the jam is freed.
Risk of injury due to unexpected movement of components!

WARNING
Ø Operate the manual functions for opening and closing or
moving the pneumatic component several times.
Ø If the jam cannot be released using manual functions: press
EMERGENCY STOP to switch off the compressed air.
Ø Wait until you hear the pneumatics depressurize.
Ø Do not free stuck components and workpieces with your
hands.
Ø Maintain sufficient distance.
Ø Release stuck component or stuck workpiece with a suita-
ble tool (e.g. rubber hammer, pliers).
1‐12 Hazards 2022-07-01 B1015en

Movement of the X axis
Persons in the area of the lifting device can be overlooked by

the operator, who might mistakenly acknowledge the safe condi-
tion even though someone is in the danger zone. Stepping on
or climbing over the lifting device is prohibited and is not neces-
sary for any work on the automation component or the basic
machine.
Hitting and crushing by motion of the X axis!

CAUTION
Ø Do not step on or climb over the lifting device.
6.2 Hazards due to laser radiation
Hazards due to laser radiation
Danger of eye injury through laser radiation.

WARNING
Ø Do not look directly into the beam.
Ø All beam guard elements must be checked on a daily basis!
Ø In the event of multi-shift operation: all beam guard ele-
ments must be checked at the start of the shift.
6.3 Dangers from electricity
Work on electrical equipment and live parts is only allowed to

be carried out by trained qualified personnel.
Dangers due to the open electrical cabinet
The electrical cabinet may be opened only by an electrician.
Electrical voltage!
DANGER
Electric shock!
Ø Keep the electrical cabinet closed.
Ø Before opening the electrical cabinet: turn off the MAIN
SWITCH and secure it against being switched back on
again. Wait for the discharging time (at least 5 minutes).
B1015en 2022-07-01 Hazards 1‐13

Hot components!
CAUTION
Burns!
Ø Keep electrical cabinet closed.
Ø Before opening the electrical cabinet: switch off the main
switch and secure against being switched back on.
Ø Wait for the cooling phase (minimum 5 minutes).
6.4 Thermal dangers
Hot workpieces
After the laser processing, the finished workpieces are hot.

There is a risk of burns during manual removal.
Risk of burns due to hot workpieces!

WARNING
Ø Allow workpieces to cool.
Ø Use additional equipment to remove parts.
6.5 Dangers due to static magnetic fields
Fanning magnets for sheet separation
The loading station can optionally be equipped with fanning mag-

nets to separate ferromagnetic sheets.
The expanding magnets are permanent magnets that generate a
strong magnetic field. The magnetic field and the high attractive
ferromagnetic force are constant, regardless of whether the
machine is switched on or off.
Magnetic flux density The magnetic flux density is at its highest of about 180 mT (milli
tesla) at the front surfaces of the fanning magnets. The value is
about 0.7 mT at a distance of 60 cm.
1‐14 Hazards 2022-07-01 B1015en

Health risk and damage to property due to strong magnetic
WARNING fields of the expanding magnets!
Ø Persons with pacemakers: keep a minimum distance of 1 m.
Ø Notify personnel, visitors or external personnel of the dan-
gers for persons with a pacemaker.
Ø Do not hold any heavy ferromagnetic parts (sheets, tools) in
the hands near the fanning magnets (<1 m).
Ø Keep watches and magnetic storage media (e.g. credit
cards) away.
Ø Do not place body parts between fanning magnet and sheet
stack.
B1015en 2022-07-01 Hazards 1‐15

7. Organizational measures to be taken
by the user
The user must take the following measures before starting work-
ing on the machine:
■ Perform a risk assessment in accordance with national regu-
lations. To create the risk assessment the section "Dangers"
and all warnings in the operator's manual must be taken into
account.
■ Define which personnel are responsible for safety, operation,
maintenance, setting work and service.
■ Provide personal protective equipment (for example, protec-
tive gloves, safety shoes, hearing protection, safety glasses).
7.1 Training and instructing operators
The user must take the following measures before the personnel
start working on the machine:
■ Inform personnel about possible dangers and safety meas-
ures. Chapter 1 "Safety" forms the basis.
■ Personnel are obligated to read the technical documentation
of the machine. Recommendation: obtain written confirma-
tion from the personnel.
■ Instruct personnel that warnings and warning signs are to be
observed.
■ Ensure personnel wear personal protective equipment (for
example, protective gloves, safety shoes, hearing protection,
safety glasses).
7.2 Due diligence when operating the

system
The user must take the following measures:

■ Ensure that only authorized personnel work on the system.
■ Make sure that damaged or missing warning signs on the
system are replaced.
■ Ensure that the system is clean and uncluttered.
■ Ensure a sufficient fresh air supply and sufficient lighting in
the work areas.
1‐16 Organizational measures to be taken by the user 2022-07-01 B1015en

Ensuring the perfect User:
working order ■ The user must ensure that the system is installed as per the
installation plan and installation conditions.
■ The user must ensure that only authorized personnel works
at the system.
■ The user must ensure that damaged or missing warning
signs on the system are replaced.
■ The user or the persons appointed by him/her must operate
the system when it is in perfect working order.
■ The user must ensure that the work station at the system is
kept clean and tidy by issuing appropriate instructions and
conducting inspections.
■ The user must ensure that the working areas are supplied
with sufficient fresh air.
Operator:
■ The owner must immediately report changes (including the
operating performance) occurring in the system to the user.
The system must be checked for externally visible defects
and damage at least once per shift.
Checking danger zone and The automation component is only allowed to be put into serv-
guards ice if it is integrated into the safety circuit of the basic machine.
The danger zone of the entire system must be protected by
guards. The automation component and the machine are only
allowed to be operated with guards.
Guards are not allowed to be removed or put out of operation.
The operator must always make sure that nobody is within the
danger zone before starting up the system.
Observe the shutdown The prescribed switch-off procedures must be adhered to during
procedure all work (e.g. setting and maintenance work).
Water protection
Water-pollutant substances should not enter the ground or into

water bodies.
National regulations for water protection must be observed.
Water-pollutant materials Hydraulic oil

Lubricants
Volume of water-pollutant materials
Tab. 1-4
B1015en 2022-07-01 Organizational measures to be taken by the user 1‐17

7.3 Spare parts, accessories, software,
operating materials
Liability disclaimer TRUMPF is not liable for damage if external parts and accesso-
ries are used or if spare parts and accessories approved by
TRUMPF are not installed or replaced properly.
TRUMPF is not liable for damages resulting from the installation
or operation of software which is not approved by TRUMPF.
Using permissible operating The approved operating materials (especially lubricating and
materials as per the cleaning agents) must be used according to regulations. Accord-
regulations ing to the GHS (Globally Harmonized System of Classification,
Labelling and Packaging of Chemicals), a safety data sheet is
required for certain operating materials.
The safety data sheet is supplied with the operating material.
The data contained therein must be taken into account.
The safety data sheet can include the following data:

■ Chemical properties.
■ Physical and safety-related specifications.
■ Transport.
■ Safety measures, storage, and handling.
■ Measures for in the event of accidents or fires.
■ Specifications for toxicology and ecology.
■ Waste code with prescribed disposal method for the operat-
ing material.
Notes
■ The safety data sheet can be requested from the manufac-
turer of the respective operating material.
■ The safety data sheets e.g. for lubricants, metal powder,
cleaners or gases can be downloaded from the TRUMPF
web page: http://www.trumpf.com/s/msds.
1‐18 Organizational measures to be taken by the user 2022-07-01 B1015en

8. Disassembly and disposal
TRUMPF recommends commissioning Technical Service or a

specialist disposal company with the dismantling and disposal of
a machine, component or system. The information below must
be passed on to the specialist company performing the disposal
work.
Preparing disassembly The following measures must be taken to avoid dangers during
disassembly:
■ Lower moving assemblies and suspended loads. Secure or
support defective moving assemblies and suspended loads.
■ Switch off the machine, component or system and wait at
least 1 hour until residual voltages have dissipated and hot
components have cooled down.
■ If available: shut off the compressed air and gas supply and
disconnect them from the customer's system.
■ Relieve the pressure in pressurized components.
■ Clean away contamination, especially dust.
■ Have the machine, component or system disconnected from
the power supply by a trained electrician.
■ Cordon off the areas in which removal and storage are tak-
ing place.
Dangers during the Hazard Necessary action

disassembly Toxic vapors due to thermal sepa- ■ Select a suitable cutting proc-
ration of painted components or ess.
composites. ■ Wear a suitable protective mask.
■ Ensure sufficient fresh air sup-
ply.
High or eccentric center of gravity ■ Secure the assembly or
of an assembly or machine. machine against tipping.
■ Put the assembly or machine
into the transport position.
■ Use transport securing devices
to prevent tipping.
Suspended load due to assem- ■ Secure or support suspended
blies that cannot be lowered. load.
Moving assemblies (unbraked) ■ Secure movable assemblies.
after separation from the power
supply system.
Unstable assemblies after loosen- ■ Secure unstable assemblies to
ing connecting parts or anchors. prevent loosening.
Release of mechanical tension by ■ Relieve components under ten-
loosening chains, ropes and other sion in a controlled manner.
components.
Residual pressure in hydraulic or ■ Release pressure from pressur-
compressed air systems caused ized assemblies in a proper
by a defective machine or compo- manner.
nent.
Dangers during the disassembly Tab. 1-5
B1015en 2022-07-01 Disassembly and disposal 1‐19

1‐20 Disassembly and disposal 2022-07-01 B1015en
Chapter 2
Installation conditions
Who does what? 2‐3
1 Planning aid 2‐4
2 Installation site 2‐5

2.1 Space requirements 2‐5
2.2 Floor requirements 2‐5
Surface 2‐5
Floor quality 2‐7
2.3 Weight load 2‐7
2.4 Ambient conditions 2‐9
3 Compressed air supply 2‐10
4 Electrics 2‐13
Uninterruptible Power Supply (UPS) 2‐13
B1015en Installation conditions - Version 8 2‐1

Leakage currents 2‐13
Residual current device (RCD) 2‐14
Power supply configurations 2‐14
Protective earth conductor 2‐15
4.3 Network link 2‐16
5 Transport 2‐17
5.1 Preparing transport 2‐17
Transport dimensions 2‐17
5.2 Permitted auxiliary tools 2‐18
2‐2 Installation conditions - Version 8 B1015en

Who does what?
Customer The start-up includes the following:

Technical Service ■ Connect the machine to the customer-provided media supply
(gas, water, compressed air, ...). Only the electrician con-
tracted by the user may establish the power supply.
■ Performing a functional test.
■ Instructing personnel.
B1015en Installation conditions - Version 8 2‐3

1. Planning aid
The planning aid provides an overview of the measures to be

taken and preparations to be made.
For details, refer to the corresponding sections of these installa-
tion conditions.
Time of event prior to Planning criterion Required measures

delivery
15 weeks Personnel and training ■ Appoint a member of staff to be responsible for
preparations for the handover of the automation
components.
■ Appoint operating and service personnel and pro-
grammers.
■ Arrange training schedules for specialist personnel.
14 weeks, but no later Installation site ■ Define the system location, taking into account the
than week... space requirements according to the installation
plan.
■ Check floor requirements:
− Floor quality.
− Flatness.
■ Take the weight and dimensions of the automation
components into account.
■ Check the requirements for ambient conditions:
− Room temperature.
− Exposure to sunlight.
− Purity of the ambient air.
■ Check the transport route:
− Gateway openings.
− Doors.
− Cable rack heights.
− Room to move freely around corners etc.
12 weeks, but no later Electrical system ■ Install electrical connections at the installation site.
than calendar week ... ■ Lay the conductor cross-section and fuse protection
according to the legal requirements.
12 weeks, but no later Compressed air supply ■ Arrange for the installation of the compressed air
than calendar week ... supply at the installation site.
− Take into account connection, purity, com-
pressed air requirements.
Four weeks, but no later Transport Provide auxiliary transport equipment.
than week ...
Note: If the machine is conveyed to the customer's
site by Technical Service, the required means of trans-
portation and auxiliary transport equipment is provided
by them.
During installation and Electrical installation At the start of the installation process: have the sys-
commissioning tem connected by a professional electrician.
Planning aid Tab. 2-1
2‐4 Planning aid - Version 8 B1015en

2. Installation site
What does the customer Please consult a structural analyst for professional support, par-
need to do? ticularly regarding the topic of floor requirements. Give the
structural analyst the "Installation site" section and the installa-
tion layout.
2.1 Space requirements
The arrangement of the components and required space for the

installation of the system have been documented in the
TRUMPF installation plan.
If the installation deviates from the standard installation plan, a
special installation plan is required.
2.2 Floor requirements
The quality of the prepared parts can be guaranteed only when

the floor conditions meet TRUMPF requirements.
Flatness ■ The surface used as a foundation for the machine/system

must be even.
Surface
Flatness The floor on which the system stands must be flat.
Permissible flatness deviation (flatness tolerance):

■ Footprint range: max. 12 mm (1/2 in) per 10 m (33 ft).
■ Load-bearing point range (wedge mounts or air cushions):
max. 2 mm (0.08 in) per 0.5 m (1.64 ft).
The flatness tolerance can be determined for different measur-
ing point distances from the following diagram.
B1015en Installation site - Version 8 2‐5

A Flatness tolerance B Measuring point distance
Flatness tolerance depending on the measuring point distance Fig. 65278
Measuring procedure:
The straight edge is placed on the high points of the surface
and determines the depth gauge at the lowest point. For the
selected measuring point distance the depth gauge may not be
greater than the flatness tolerance.
1 Straightedge l1 Measuring point distance

2 Vanishing line of the straight- t1 Depth gauge
edge
3 Surface
Measuring procedure for determination of the depth gauge Fig. 65581
Expansion joints ■ The entire installation surface must not have any expansion
joints.
− In the vicinity of a plug bore hole/a load-bearing point of
an automation component, the minimum distance to the
nearest edge of the concrete floor must be 300 mm
(12 in).
2‐6 Installation site - Version 8 B1015en

Floor quality
Note
The floor must be oil-proof.
Elastically cushioned base ■ Continuous elastic cushioning of the base plate on a subsoil
plate with a minimum sub-grade reaction modulus of ks ≥5 MN/m3
(loess loam).
Note
Calculations must be made by a structural analyst if these
requirements are not met or bearing technology is used.
When is a structural analyst A structural analyst must be consulted under the following condi-
generally required? tions:
■ The previously mentioned requirements for an elastically
embedded base plate are not met.
■ The system is to be set up on a ceiling plate/free-span base
plate.
■ The system is to be set up on fiber-reinforced concrete or
roller-compacted concrete.
■ The system is to be installed on a floor other than the one
named above.
2.3 Weight load
Additional dynamic load in Due to the machine movement during operation, the dynamic
operation loads of ±16% can occur in addition to the static load on the
support points.
Weight support Note

The support points are specified in the installation plan together
with their dimensions.

Weight support Fig. 126901
Automation SheetMaster Compact (medium format):
Component Total weight Load Notes

kg (lb) N
Lifting device with a 2480 (5470) ■ P6, P12: max. When the unit moves, the center
sheet 3000 of gravity moves which changes
■ P3, P9: max. the loads on the support points.
13500
Subframe with a stack of 4000 (8819) ■ P1 / P4: 10000.
sheets ■ P7 / P10: 10000.
■ P2 / P5: 10000.
■ P8 / P11: 10000.
Weights and load Tab. 2-2
2‐8 Installation site - Version 8 B1015en

SheetMaster Compact (large format):
Component Total weight Load Notes

kg (lb) N
Lifting device with a 2680 (5908) ■ P6, P12: max. When the unit moves, the center
sheet 3000 of gravity moves which changes
■ P3, P9: max. the loads on the support points.
14000
Subframe with a stack of 4000 (8819) ■ P1 / P4: 10000.
sheets ■ P7 / P10: 10000.
■ P2 / P5: 10000.
■ P8 / P11: 10000.
Weights and load Tab. 2-3
2.4 Ambient conditions
Ambient conditions
Machine condition Note Ambient temperatures

Operation Default +10 °C (+50 °F) to +40 °C (+104 °F)
Temperature limit +25°C (+77°F) / 95% rel. humidity up to +40°C (+104°F) / 40%
rel. humidity
Switched off Installation site not below +5 °C (+41 °F)
Machine ambient temperatures Tab. 2-4

3. Compressed air supply
Symbol in the installation

plan
Fig. 11140
Compressed air connection The compressed air connection of the SheetMaster Compact is
directly on the compressed air network.
Connection and
consumption values
Compressed air consumption of the ∅ 7.0 (4.1) m3/h
SheetMaster Compact, medium (cfm)
Max. 67.0 (39.43)
sheet size (volume under standard
conditions) 1
Compressed air consumption of the ∅ 7.0 (4.1)
SheetMaster Compact, large sheet
Max. 67.0 (39.43)
size (volume under standard condi-
tions) 2
Connected loads for compressed air Tab. 2-5
SheetMaster Compact
supply lines
Minimum nominal diameter of the supply lines 1" (DN25) -
Recommendation for the nominal diameter of the sup- ¾" (DN20) -
ply lines (up to SheetMaster Compact transfer point)
Length of the connecting line max. 10 (33) m (ft)
Supply lines for compressed air supply Tab. 2-6
1 Recommendation: Design the on-site volume flow rate 20 to 25 %

higher. Reason: For compensating pressure fluctuations during opera-
tion.
2 Recommendation: Design the on-site volume flow rate 20 to 25 %
higher. Reason: For compensating pressure fluctuations during opera-
tion.
2‐10 Compressed air supply - Version 8 B1015en

Pneumatic system
1 Ring circuit 4 SheetMaster Compact

2 Supply line to the machine 5 Supply line to the SheetMaster
Compact
3 Machine A Connection point
Machine pneumatic connection ‑ SheetMaster Compact Fig. 90549
Compressed air creates the vacuum with the SheetMaster

Compact. The pneumatic system must also be effectively pro-
tected against brief pressure drops under 6 bar (87 psi) for this
reason.
Tips
■ A compressed air reservoir with a condenser drain with an
upstream non-return valve improves the compressed air sup-
ply considerably.
■ TRUMPF recommends the use of a filter to protect the
check valve.
■ The installation of a 3/2 directional manually operated ball
valve is recommended in order to separate the compressed
air reservoir from the compressed air network for mainte-
nance work on the SheetMaster/LoadMaster.
Compressed air reservoir with conden- Vmin >50 l (13 gal) e.g. Mannesmann-Rexroth
sate drain
Non-return valve 1" e.g. G 1", Herion Co.
Filter Fineness of 40 µm e.g. G 1", Herion Co.
Tab. 2-7
B1015en Compressed air supply - Version 8 2‐11

1 Line from the network 4 3/2 directional manually oper-
ated ball cock
2 Filters 5 Compressed air reservoir
3 Non-return valve 6 Compressed air connection on
SheetMaster Compact
SheetMaster Compact: pneumatic system secured against Fig. 88289
pressure drops
■ If the compressed air network is at full capacity or tempora-

rily overloaded, install the compressed air reservoir in the
supply line in front of the service unit of the
SheetMaster Compact.
■ Secure the compressed air reservoir against the compressed
air network with a non-return valve.
■ Install the 3/2 directional manually operated ball valve.
2‐12 Compressed air supply - Version 8 B1015en

4. Electrics
Target group The specifications in the "Electrical" section must be imple-

mented by a company which specializes in electrical installations.
IEC/NEC conditions The IEC conditions apply worldwide, the NEC conditions apply
only to Canada and the USA.
4.1 Power supply
Symbol in the installation

plan
Fig. 29327
Notes
■ The automation components are supplied by the basic
machine.
4.2 Power supply
Uninterruptible Power Supply (UPS)
The following applies in the event that it is necessary to connect

the system to an uninterruptible power supply (UPS):
■ When working out the dimensions of the UPS, the short-cir-
cuit and overload responses of the UPS system are to be
taken into account alongside the continuous power and the
electrical connected loads.
■ As a rule: overload capacity of the UPS ≥200 % for 0.5 s.
Note
The dimensioning of the uninterruptible power supply must be
established without fail by the manufacturer of the UPS plant!
Leakage currents
Leakage currents greater than 10 mA can occur at the ground

wire connection when power electronics are used and EMC pro-
tective measures are taken. A corresponding warning sign is
B1015en Electrics - Version 8 2‐13

present at the power connection.
Additional requirements for the electrical equipment regarding
the leakage currents on the protective earth conductor (PE)
must be taken into account by the user in accordance with
locally applicable standards/regulations.
Residual current device (RCD)
Notes
■ Whether a residual current circuit breaker has to be used
depends on the local electricity company.
■ On the line side, only residual current circuit breakers of
type B (sensitive to all types of fault current, EN
50178/5.2.11.2; VDE 0160) are approved.
A fault current circuit breaker provides protection from fault cur-

rents due to directly or indirectly touching live parts.
Residual current circuit If a fault current circuit breaker is used to provide protection
breaker for direct contact from direct contact, an isolating transformer must be used
(EN 50178 section 5.2.11.1, VDE 0160). This is because the
leakage current resulting from the design is >30 mA.
Fault current circuit breaker If a fault current circuit breaker is to be used to provide protec-
for indirect contact tion from indirect contact, this must be selected depending on
the machine's fault current.
Note
In rare cases, user-side voltage fluctuations on the machine's
power input filter may lead to higher leakage currents than the
typically specified value. The main power supply system and the
machine must then be separated by an isolating transformer.
Typical leakage currents are 300 mA.
Power supply configurations
A TN system with grounded star point is the standard power

supply configuration for the connection.
When connecting the machine to a power supply system with a
grounded line conductor, an isolating transformer must be used.
2‐14 Electrics - Version 8 B1015en

NEC conditions Power supply configuration:
■ A mains supply in star connection and with a grounded star
point (Solidly Grounded Wye) is required.
■ If the existing power supply system is in delta connection
(Corner Grounded Delta), the user must install a grounded
isolating transformer in star connection (with grounded star
point) (see NEC item 450-5).
Grounding:
■ The machine and power distributor system must be equip-
ped with a grounding cable in accordance with NEC article
250, "Grounding".
■ For details on grounding power distributor systems and
industrial plants, refer to the NEC standards or consult an
electrician or the power station.
Overvoltage protection (SPD):

■ The machine contains safety circuits. Additional require-
ments for the electrical equipment regarding overvoltage pro-
tection must be taken into account by the user in accord-
ance with locally applicable standards/regulations.
IT system
A surge diverter is required if the machine is connected to an IT

system.
TRUMPF recommends surge diverters from the following manu-

facturers:
■ Phoenix Contact GmbH & Co. KG, Flachsmarktstrasse 8,
32825 Blomberg, Germany e-mail: [email protected].
■ Dehn+Söhne, PO Box No. 1640, D-92306 Neumarkt, E-mail:
[email protected].
Protective earth conductor
External live or conductive components (e.g. units, safety fen-

ces, handrails) in the immediate vicinity of the machine (<2.5 m
distance) must be connected to the machine with a protective
earth conductor for the purpose of equipotential bonding.
B1015en Electrics - Version 8 2‐15

4.3 Network link
■ If a VLAN (Virtual Local Area Network) is to be set up, use

only a port-based (untagged) VLAN.
■ Secure communication via a proxy server is only possible if
no SSL Interception is carried out by the proxy. Any alterna-
tive procedure is only permissible after consultation with
TRUMPF.
■ TRUMPF recommends the following:
− Only operate TRUMPF machines in segmented networks.
− Execute processing programs within the network in a
demilitarized zone. The machine must not be allowed to
access the customer's IT network.
− Limit the communication possibilities between machines
in the OT network to what is necessary.
Electrical cabinet interface An RJ45 interface is provided in the machine electrical cabinet
for the network connection.
2‐16 Electrics - Version 8 B1015en

5. Transport
The arrangements and transport of the system from the truck to

its final installation site need to be prepared and carried out.
Machine conveyance to In some countries the user can have TRUMPF transport the sys-
customer's site by TRUMPF tem from the truck to the final installation site, the so-called "Rig-
ging". The transport route may not exceed the length contrac-
tually agreed to. The transport route must be flat, with no steps
or ramps.
If the user has commissioned TRUMPF with the rigging of the
machine, the user must only ensure that the transport route
meets the requirements mentioned below. TRUMPF will deal
with all the other points mentioned in the following, including
auxiliary tools and means of transportation.
5.1 Preparing transport
■ Is there sufficient space for transport to the installation site?

■ Can the floor can be crossed with armored rollers, etc.?
■ Are the gateway openings, header heights and cable rack
heights sufficient?
Transport dimensions
SheetMaster Compact (versions for Length Width Height

machine series 1000 (medium format))
mm (in)
Lifting device 4300 (170) 2300 (91) 2360 (93)
Subframe 3500 (138) 2300 (91) 1200 (47)
Transport frame with safety fences 2300 (91) 1100 (44) 2200 (87)
Intermediate table 1700 (76) 1500 (59) 950 (37)
SheetMaster Compact transport dimensions (for machine series 1000 (medium format)) Tab. 2-8

machine series 3000 (medium format))
mm (in)
Lifting device 4300 (170) 2300 (91) 2460 (97)
Subframe 3500 (138) 2300 (91) 1200 (47)
SheetMaster Compact transport dimensions (for machine series 3000 (medium format)) Tab. 2-9
B1015en Transport - Version 8 2‐17

machine series 1000 and 3000 (large for-
mm (in)
mat))
Lifting device 4800 (189) 2550 (100) 2510 (99)
Subframe 4000 (157) 2330 (92) 1200 (47)
SheetMaster Compact transport dimensions (large format) Tab. 2-10
SheetMaster Compa Lifting Subframe Transport Intermediate Note

ct device frame of table
safety fence
Device weight with
transport securing kg (lb)
device
Versions for machine 2300 (5071) 900 (1984) max. 500 67 (148) The transport weight
series 1000 and (1102) of the machine,
3000 (medium format) including packaging,
beams and pallet.
Versions for machine 2600 (5732) 1050 (2315) max. 500 103 (227)
series 1000 and (1102)
3000 (large format)
SheetMaster Compact (AK05) transport weights Tab. 2-11
5.2 Permitted auxiliary tools
Notes
■ The carrying capacity of the authorized auxiliary equipment
must be selected in such a way that the maximum load can
be transported safely.
2‐18 Transport - Version 8 B1015en

Authorized additional Crane truck for unloading the truck.
equipment
Correct size for the eyebolt supplied: Shackles and usual chains (e.g. oval suspen-
sion link)
■ Indoor crane for transporting the automation component and other components.
or
■ Armored rollers: 2 steerable, 2 fixed.
■ A minimum of 2 hydraulic hoisting jacks, adjustable height ≤30 mm (1.2 in).
■ Hoisting iron (1 m (3.3 ft)) with extension.
■ Adjustable quad leg chain sling.
■ Forklift truck for transporting accessory systems.
■ Medium format: The forklift truck must be designed to lift 3 t at a distance of
850 mm.
■ Large format: The forklift truck must be designed to lift 3 t at a distance of
950 mm.
Notes
■ If the lifting device of the SheetMaster Compact is lifted during transport, the lift-
ing device may only be transported using a crane with a quad leg chain sling.
Armoured rollers can also be used to rig the lifting device.
■ Transport with a pallet jack is not permitted.
Tab. 2-12
B1015en Transport - Version 8 2‐19

2‐20 Transport - Version 8 B1015en
Chapter 3
Description
1 Concept 3‐2
2 Safety 3‐3
2.1 Nameplate and CE marking 3‐3
3 SheetMaster Compact maintenance posi- 3‐4

tions
4 Technical data 3‐6
B1015en 2022-07-01 Description 3‐1

1. Concept
Introduction to automation SheetMaster Compact is the entry-level solution for automated

loading and unloading. The automated version of the machine is
considerably more space-saving than comparable models on the
market. The loading capacity is three tonnes.
Working parallel to The SheetMaster Compact loads sheet metal and blanks in a
production process-reliable way that is for the most part parallel to produc-
tion. This reduces the interruptions during main times.
SheetMaster Compact (AK05) Fig. 84744
Removing sheet metal The motion unit of the SheetMaster Compact is equipped with a
brush and ball-bearing table. Alongside the automated insertion
of sheet metal, the automated removal of Microjoint sheets and
scrap skeletons is also possible. These are moved from the
clamps and placed on the brush and ball-bearing table of the
SheetMaster Compact. Using the way wiper, the Microjoint sheet
or the scrap skeleton is placed on a wooden pallet.
Advantages ■ Sheet separation in productive time.

■ Integrated double sheet recognition.
■ Integrated unloading unit for sheet skeletons and MicroJoint
sheets.
3‐2 Concept 2022-07-01 B1015en

2. Safety
2.1 Nameplate and CE marking
With the CE marking and the EU declaration of conformity and

declaration of incorporation, TRUMPF confirms that the machine
meets the basic safety and health requirements valid in the EU.
The nameplate and CE marking are on the housing.
B1015en 2022-07-01 Safety 3‐3

3. SheetMaster Compact maintenance
positions
Press Maintenance, "Manual functions", "SheetMaster Compact",

"Maintenance positions".
Manual func- Affected Result

tion
Maintenance Suction frame access ■ Bolts extend to protect the Z axis.
position 1
Medium format:
■ Position Z = 1145 mm or 1245 mm (depending on installation
height)
■ Position Y = 1400 mm
■ Unloading cart = parking position
Large format:
■ Position Z = 1245 mm
Note
The operator must make sure before entering the danger zone
that the bolts of the Z axis safeguard are extended. If this is not
the case, the danger zone must not be entered and Technical
Service must be contacted.
Maintenance Table support access ■ Basic machine machine table is pressed in.
position 2
Medium format:
■ Position Z (S19/K07) = 785 mm or 885 mm (depending on
installation height)
■ Position Z (S20/K09) = 885 mm
■ Position X = X rail of the basic machine is on the negative
software limit switch.
■ Unloading cart = unloading position
Large format:
■ Position X = X rail of the basic machine is on the negative
software limit switch.
■ Unloading cart = unloading position
Note
The gas springs of the compressible machine table are ten-
sioned, and therefore store energy! Do not step under sus-
pended loads; the bolts of the Z-axis safeguard are not active!
3‐4 SheetMaster Compact maintenance positions 2022-07-01 B1015en

Manual func- Affected Result
tion
Maintenance Chain access ■ Z axis moves to ground clearance of the machine table.
position 3 ■ Y axis moves into the machine.
■ Y2 axis moves to parking position.
Medium format:
■ Position Z (S19/K07) = 700 mm or 800 mm (depending on
installation height)
Large format:
Maintenance Chain access ■ Z axis moves to "Maintenance position 1".
position 4 ■ Y axis moves into the machine.
■ Y2 axis moves to parking position.
Medium format:
Large format:
Maintenance positions Tab. 3-1
B1015en 2022-07-01 SheetMaster Compact maintenance positions 3‐5

4. Technical data
SheetMaster Compact (AK05) for TruMatic 1000 and Medium format Large format
TruPunch 1000
Max. axis speed Y1 axis m/min 27 27
Y2 axis m/min 18 18
Z axis m/min 20 20
Loading Max. sheet size mm 2500 x 1250 3000 x 1500
Minimum sheet size mm 1000 x 1000 1000 x 1000
Max. sheet thickness mm 6.4 6.4
Min. sheet thickness mm 1 1
Maximum sheet weight kg 160 230
Max. loading height mm 250 250
(pallet + sheet stack)
Min. pallet height mm 120 120
Max. weight of sheet kg 3000 3000
stack
Unloading Max. unloading height mm 290 290
Unloading stack mm 660 680
(scrap skeleton upper
edge)
Unloading stack (pal- mm 470 490
let upper edge)
Unloading cart empty mm 370 390
Max. load capacity kg 3000 3000
Weight Lifting device kg 2300 2600
Subframe kg 900 1050
Compressed air Line pressure bar 7 - 14 7 - 14
Average compressed m3/h 7 7
air consumption
Max. compressed air m3/h 67 67
consumption
Suction cups Carrying capacity per N 272 272
suction cup ∅ 80mm
Carrying capacity per N 620 620
Suction cup circuit Default - 6 9
Optional (additional - 3 3
suction cup circuits)
SheetMaster Compact technical data on TruMatic 1000 or TruPunch 1000 Tab. 3-2
3‐6 Technical data 2022-07-01 B1015en

SheetMaster Compact (AK05) for TruMatic 3000 and Medium format Large format
TruPunch 3000
Max. axis speed Y1 axis m/min 27 27
Y2 axis m/min 18 18
Z axis m/min 20 20
Loading Max. sheet size mm 2500 x 1250 3000 x 1500
Minimum sheet size mm 1000 x 1000 1000 x 1000
Max. sheet thickness mm 6.4 6.4
Min. sheet thickness mm 1 1
Maximum sheet weight kg 160 230
Max. loading height mm 300 300
Max. weight of sheet kg 3000 3000
stack
Unloading Max. unloading height mm 290 290
Unloading stack mm 710 730
(scrap skeleton upper
edge)
Unloading stack (pal- mm 520 540
let upper edge)
Unloading cart empty mm 420 440
Max. load capacity kg 3000 3000
Weight Lifting device kg 2300 2600
Subframe kg 900 1050
Compressed air Line pressure bar 7 - 14 7 - 14
Average compressed m3/h 7 7
air consumption
Max. compressed air m3/h 67 67
consumption
Suction cups Carrying capacity per N 272 272
Carrying capacity per N 620 620
Suction cup circuit Default - 6 9
Optional (additional - 3 3
suction cup circuits)
SheetMaster Compact technical data on TruMatic 3000 or TruPunch 3000 Tab. 3-3
B1015en 2022-07-01 Technical data 3‐7

3‐8 Technical data 2022-07-01 B1015en
Chapter 4
Operation
1 Layout and operating positions 4‐2
B1015en 2022-07-01 Operation 4‐1

1. Layout and operating positions
1 Operating the machine 3 Loading raw sheets, unloading 4 Unloading small parts
scrap skeletons and bigger
workpieces
2 Loading tools
TruPunch 3000 with SheetMaster Compact (compact installation with gate option) Fig. 103196
4‐2 Layout and operating positions 2022-07-01 B1015en

Chapter 5
Maintenance
1 General guidelines 5‐4
2 Maintenance Overview 5‐5
3 Maintenance points 5‐8

3.1 Safety light barriers 5‐8
Checking safety light barriers 5‐8
3.2 Light grid for automatic loading and unload- 5‐11
ing (option):
3.3 Suction frame 5‐13
Cleaning the vacuum cups 5‐13
Checking the suction cup fastening is 5‐15
firmly attached
Support arm: Checking the fastening for 5‐16
firm fit
Checking the vacuum hoses 5‐17
B1015en 2022-07-01 Maintenance 5‐1

Check the vacuum of the suction cups 5‐19
Cleaning or changing the filter in the vac- 5‐20
uum connections
3.4 Carrier and pivot suction cups 5‐22
Lubricating the pick-up columns 5‐22
3.5 Motion unit (Y1 axis) 5‐24
Lubricating the front roller units 5‐27
Lubricating the rear roller units 5‐29
Checking the toothed belt 5‐31
Y1 axis: Checking the flat gear motor for 5‐32
leakage
3.6 Unloading cart (Y2 axis) 5‐34
Checking roller chain and chain wheel 5‐36
Cleaning and lubricating roller chain and 5‐37
chain wheel
Checking the flat gear motor for leakage 5‐39
Cleaning the unloading area of the 5‐41
unloading cart
Remote control: replacing batteries 5‐42
3.7 Cable carriers 5‐43
Checking the Y1 and Z cable carriers 5‐43
3.8 Compressed air filter unit 5‐44
Checking the pressure and letting out the 5‐44
condensate
Replacing the filter cartridge 5‐45
Changing silencer 5‐46
3.9 Lifting device (Z axis) 5‐47
Checking anchoring after EMERGENCY 5‐47
STOP
Checking the floor attachment anchoring 5‐49
Checking screw and welded connections 5‐50
Cleaning safety screen 5‐52
Lubricating the fall protection friction bear- 5‐53
ings
Cleaning the sensor, reflector and light 5‐54
grid
Checking roller chains and chain wheels 5‐57
5‐2 Maintenance 2022-07-01 B1015en

Cleaning and lubricating the roller chains 5‐58
and chain wheels
Checking the chain elongation 5‐59
Lubricating the roller units 5‐61
Z axis: Check the flat gear motor for leak- 5‐64
age
3.10 Support table 5‐66
Checking the gas spring seal 5‐66
3.11 Double Sheet Detector 5‐68
3.12 Peeling unit (option) 5‐69
3.13 Way wiper 5‐71
3.14 Protective device 5‐72
Cleaning the safety light barrier 5‐72
Beam guard: Checking components 5‐74
3.15 Electrical cabinet 5‐74
Cleaning the air circuit 5‐74
3.16 Ball rollers, brush inserts and brush fields 5‐76
Check ball rollers and brush fields 5‐76
3.17 Maintenance by Technical Service 5‐79
Have maintenance performed annually 5‐79
years
years
B1015en 2022-07-01 Maintenance 5‐3

1. General guidelines
Correct maintenance is essential for the machine to remain func-

tional and safe. It prevents operational malfunctions and their
consequences.
Risk of fatal injury during maintenance work with the

DANGER machine switched on!
Ø Unless expressly stated otherwise: Switch off the MAIN
SWITCH of the machine and the MAIN SWITCH of the
respective components.
Ø Lock the MAIN SWITCH and pull out the key.
Before commissioning the The machine must be lubricated carefully in accordance with the
machine lubrication chart before being put into service. The entire lubrica-
tion of the machine has to be checked if the machine has not
been used for a long time (e.g. overseas transport). If required,
the gummy oil must be completely removed from all lubrication
points and supply lines.
Maintenance personnel The user must authorize the maintenance personnel to perform
maintenance work on the machine.
Depending upon the labeling, the maintenance work must be

done by the persons as specified in the following table:
Symbol Maintenance personnel

Machine operator
Trained maintenance personnel:

■ Work on the following assemblies requires specialist knowledge in the relevant area:
− Electrics.
− Hydraulics.
− Pneumatics.
− Mechanics.
− Laser.
■ National regulations also apply.
Technical Service:
This maintenance work may only be carried out by TRUMPF's Technical Service.
Maintenance personnel identification Tab. 5-1
Notes on oil and water Do not use oil pumps to change water. Do not use water pumps
pumps to change oil. Alternately used pumps lead to impurity and dam-
age to the cooling water circuit.
5‐4 General guidelines 2022-07-01 B1015en

2. Maintenance Overview
Interval/ operating Maintenance Maintenance point See

hours personnel
Ø Maintenance work
Daily Safety light barriers 5‐8
Ø Checking safety light barriers
Daily Safety light barriers 5‐9
Ø Checking the light grid for proper function
Daily Light grid for automatic loading and unloading (option): 5‐11
Ø Checking the light grid for proper function
Daily Suction frame 5‐13
Ø Cleaning the vacuum cups
Daily Protective device 5‐74
Ø Beam guard: Checking components
Weekly Suction frame 5‐15
Ø Checking the suction cup fastening is firmly attached
Weekly Unloading cart (Y2 axis) 5‐41
Ø Cleaning the unloading area of the unloading cart
Weekly Support table 5‐66
Ø Checking the gas spring seal
Weekly Ball rollers, brush inserts and brush fields 5‐76
Ø Check ball rollers and brush fields
Monthly Motion unit (Y1 axis) 5‐24
Ø Checking bearing points
Monthly Motion unit (Y1 axis) 5‐26
Ø Checking, cleaning and lubricating guide rails and guide roll-
ers
Monthly Unloading cart (Y2 axis) 5‐34
ers
Monthly Unloading cart (Y2 axis) 5‐36
Ø Checking roller chain and chain wheel
Monthly Compressed air filter unit 5‐44
Ø Checking the pressure and letting out the condensate
Monthly Lifting device (Z axis) 5‐54
Ø Cleaning the sensor, reflector and light grid
Ø Checking bearing points
Ø Checking roller chains and chain wheels
ers
B1015en 2022-07-01 Maintenance Overview 5‐5

hours personnel
Ø Maintenance work
Monthly Double Sheet Detector 5‐68
Ø Cleaning and lubricating friction bearings
Monthly Peeling unit (option) 5‐69
Ø Cleaning and lubricating friction bearings
Monthly Protective device 5‐72
Ø Cleaning the safety light barrier
Every 3 months Suction frame 5‐16
Ø Support arm: Checking the fastening for firm fit
Every 3 months Motion unit (Y1 axis) 5‐27
Ø Lubricating the front roller units
Ø Lubricating the rear roller units
Every 3 months Lifting device (Z axis) 5‐61
Ø Lubricating the roller units
Every 6 months Suction frame 5‐17
Ø Checking the vacuum hoses
Every 6 months Carrier and pivot suction cups 5‐22
Ø Lubricating the pick-up columns
Ø Checking the toothed belt
Ø Y1 axis: Checking the flat gear motor for leakage
Every 6 months Unloading cart (Y2 axis) 5‐37
Ø Cleaning and lubricating roller chain and chain wheel
Every 6 months Unloading cart (Y2 axis) 5‐39
Ø Checking the flat gear motor for leakage
Every 6 months Cable carriers 5‐43
Ø Checking the Y1 and Z cable carriers
Ø Checking the floor attachment anchoring
Ø Checking screw and welded connections
Ø Lubricating the fall protection friction bearings
Ø Cleaning and lubricating the roller chains and chain wheels
Ø Checking the chain elongation
Ø Z axis: Check the flat gear motor for leakage
5‐6 Maintenance Overview 2022-07-01 B1015en

hours personnel
Ø Maintenance work
Every 6 months Support table 5‐67
Ø Cleaning and lubricating sliding pieces
Every 6 months Way wiper 5‐71
Ø Cleaning and lubricating sliding pieces
Every 6 months Electrical cabinet 5‐74
Ø Cleaning the air circuit
Annually Compressed air filter unit 5‐45
Ø Replacing the filter cartridge
Annually Compressed air filter unit 5‐46
Ø Changing silencer
Annually Maintenance by Technical Service 5‐79
Ø Have maintenance performed annually
Every 5 years Maintenance by Technical Service 5‐80
Ø Have maintenance performed every 5 years
Every 10 years Maintenance by Technical Service 5‐80
Ø Have maintenance performed every 10 years
As needed Suction frame 5‐19
Ø Check the vacuum of the suction cups
As needed Suction frame 5‐20
Ø Cleaning or changing the filter in the vacuum connections
As needed Unloading cart (Y2 axis) 5‐42
Ø Remote control: replacing batteries
As needed Lifting device (Z axis) 5‐47
Ø Checking anchoring after EMERGENCY STOP
As needed Lifting device (Z axis) 5‐52
Ø Cleaning safety screen
B1015en 2022-07-01 Maintenance Overview 5‐7

3. Maintenance points
3.1 Safety light barriers
Checking safety light barriers
Maintenance interval: Daily
Condition
■ The machine is switched on.
1 Shielding plates 4 Main switch 7 Danger zone

2 Integrated beam guard 5 Laser warning lamp, EMER- 8 Laser protective window
GENCY STOP push-button
3 Laser warning lamp 6 EMERGENCY STOP push-but- 9 Safety light barrier
ton
Example: Danger zone and fuse protection (TruMatic 1000 with SheetMaster Compact in the Fig. 83534
compact installation)
5‐8 Maintenance points 2022-07-01 B1015en

1. Check the safety light barriers for proper function.
2. If there is damage:
− Do not put the machine or automation components into
operation.
− Inform Technical Service.
Checking the light grid for proper function
Danger that the optoelectronic safety device will lose its

DANGER effectiveness after modifications!
Persons and body parts requiring protection will not be
detected on non-compliance.
Ø Maintenance work and alignment work, fault diagnosis or
changes made to the integration in the machine may only
be performed by personnel who are qualified for this work.
Risk of injury from the machine starting unexpectedly!

DANGER
Interference sources such as obstacles, air contaminants
or scattering media can inadvertently trigger optoelectronic
safety devices. The unnoticed removal of an interference
source can lead to the machine starting unexpectedly.
Ø Eliminate all interference sources, which may impair the
function of the optoelectronic safety device.
Ø Ensure that no one is in the danger zone during the test.
Danger of an inoperative light grid!

DANGER
Ø Only use the supplied test rod.
The diameter of the test rod is specified on the nameplate
of the light grid.
Ø Do not use test rods with a similar or identical diameter that
belong to other light grids.
1. Ensure that the light grid components and the connectors

are tightly assembled and free from obvious damage or mod-
ifications.
2. Ensure that no modifications have been made to access or
entry options.
B1015en 2022-07-01 Maintenance points 5‐9

3. Ensure that the LED is lit up in green on the receiver.
Daily test of the protective device: step 1 Fig. 72726

4. Guide the test rod slowly through the protected field (see
arrow) and check whether the LED on the receiver lights up
in red.

5. Guide the test rod slowly along the edges of the protected
field (see arrow) and check whether the LED on the receiver
lights up in red.
6. If required: request Technical Service.
3.2 Light grid for automatic loading and

unloading (option):
Checking the light grid for proper function
Danger that the optoelectronic safety device will lose its

DANGER effectiveness after modifications!
Ø Maintenance work and alignment work, fault diagnosis or
changes made to the integration in the machine may only
be performed by personnel who are qualified for this work.

Risk of injury from the machine starting unexpectedly!
DANGER
Interference sources such as obstacles, air contaminants
or scattering media can inadvertently trigger optoelectronic
safety devices. The unnoticed removal of an interference
source can lead to the machine starting unexpectedly.
Ø Eliminate all interference sources, which may impair the
function of the optoelectronic safety device.
Ø Ensure that no one is in the danger zone during the test.
Danger of an inoperative light grid!

DANGER
Ø Only use the supplied test rod.
The diameter of the test rod is specified on the nameplate
of the light grid.
Ø Do not use test rods with a similar or identical diameter that
belong to other light grids.
1. Ensure that the light grid components and the connectors

are tightly assembled and free from obvious damage or mod-
ifications.
2. Ensure that no modifications have been made to access or
entry options.
3. Ensure that the LED is lit up in green on the receiver.

4. Guide the test rod slowly through the protected field (see
arrow) and check whether the LED on the receiver lights up
in red.

5. Guide the test rod slowly along the edges of the protected
field (see arrow) and check whether the LED on the receiver
lights up in red.
6. If required: request Technical Service.
3.3 Suction frame
Cleaning the vacuum cups
Means, Tools, Materials

■ Clean, soft cloth.
■ Use warm water with standard, household dish detergent as
a cleaning agent.

Note
The main switch on the electrical cabinet can remain switched
on.
If the suction frame is not secured or the fall protection is

DANGER defective, the suction frame may fall down!
Risk of fatal injury due to falling suction frame!
Ø Do not stand under an unsecured suction frame.
1 Suction cup fastening 2 Vacuum cup 3 Filters

Suction frame Fig. 91052
1. Press "Maintenance", "Manual functions",

"SheetMaster Compact", "Maintenance positions", "Mainte-
nance position 1".
− Medium format: Y1 axis moves to position + 1400 mm.
− Large format: Y1 axis moves to position + 1650 mm.
− The fall protection secures the suction frame against low-
ering.
2. Press EMERGENCY STOP, turn the SAFETY-MODE key
switch to the right and pull out the key.
3. Clean vacuum cups (2) with a clean cloth.
4. Check vacuum cups for damage and replace, if necessary.
5. To replace a vacuum cup:
− Undo suction cup fastening (1).

− Remove vacuum cup (2) and filter (3).
− Fit a new vacuum cup with a filter.
Checking the suction cup fastening is

firmly attached
Maintenance interval: Weekly

■ Wrench (open-end wrench, 36 mm AF)
Note
on.

1 Suction cup fastening 2 Pick-up column 3 Vacuum cup


Calling up the maintenance 1. Press "Maintenance", "Manual functions",
position "SheetMaster Compact", "Maintenance positions", "Mainte-
nance position 1".
Secure the machine 2. Press EMERGENCY STOP, turn the SAFETY-MODE key
3. Check whether the fall protection is extended.
− If the fall protection is not extended, secure the entire
suction frame with a suitable fixture (min. carrying
capacity 1000 kg).
Checking the suction cup 4. Check suction cup fastening (1) is firmly attached.
fastening − If required, retighten the suction cup fastening using the
open-end wrench.
Support arm: Checking the fastening for

firm fit
Maintenance interval: Every 3 months

■ Allen key (AF 8).
Note
on.


1 Fastening of the support arms

nance position 1".
capacity 1000 kg).
Checking the fastening 4. Check the fastening of the support arms (1) for a firm fit.
− If necessary, tighten the fastening of the support arms
with the Allen key.
Checking the vacuum hoses
Condition
Note
on.

1 Vacuum hose

nance position 1".
capacity 1000 kg).
Checking the vacuum hoses 4. Check the vacuum hoses (1) for damage.

Check the vacuum of the suction cups
Maintenance interval: As needed
Conditions
■ To check the vacuum at the suction cups: only load the
SheetMaster Compact with sheets in maximum format.
■ The unloading cart is in the parking position.
Note
on.

Positioning the axes 1. Press Set up, "Manual functions", SheetMaster Compact
axes.
− Move the unloading cart into the parking position.
− Use the navigation keys to move the lifting device to the
maximum Z position.
− Move the Z axis onto the loading stack.
Perform suction cup leak 2. Press Set-up, "Manual function", SheetMaster Compact -
test suction cup, "Suction cup leak test".
■ "Suction cup leak test" must indicate the "active" status.
■ "Automatic leak test" must indicate the "active" status.
3. Press the menu >Diagnostics, "I/O monitor",
"SheetMaster Compact".
The value 1 is displayed for suction cup groups 1 to 3.
Replacing suction cups 4. If defective:

− Move the Z axis upward with the navigation keys.
− Press EMERGENCY STOP, turn the SAFETY-MODE
key switch to the right and pull out the key.

capacity 1000 kg).
− Replace the vacuum cup.
5. To replace a vacuum cup:
Approach home position 6. After finishing the suction cup leak test:
− Press Set-up, "Manual function", SheetMaster Compact
axes, "Suction cup leak test".
− Check whether the vacuum is switched off or switch off
the vacuum.
− Move the machine into home position.
Cleaning or changing the filter in the

vacuum connections
The filters in the vacuum connections are dirty if there is a delay

in the separation of the sheet from the suction cups during venti-
lation. The filters become dirty more quickly when machining
highly oxidized sheets.

■ Filter element BN4HC 10µm, mat. no. 2078238
Note
on.


1 Filters 2 Plastic caps

nance position 1".
capacity 1000 kg).
Clean suction cup 4. Press the manual function "Clean suction cup".
The manual function must show the "Active" status. The
cleaning cycle is run.
5. If the cleaning cycle is not sufficient:
Ø Press EMERGENCY STOP, turn the SAFETY-MODE
key switch to the right and pull out the key.
Ø Pull off the hose.
Ø Clean the filter (1) with compressed air.
or
Ø Replace the filter (1).
Note
When inserting the new filter, pay attention to its alignment.
For orientation, the filter is marked with an arrow, which
must point upward.

6. To replace a filter:
− Release the plastic cap (2).
− Pull off the filter.
− Insert a new filter.
3.4 Carrier and pivot suction cups
Lubricating the pick-up columns
Conditions
■ The axes are in the home position.
■ No sheet is drawn in.

■ Lubricant spray Fin Lube TF 500 ml, mat. no.: 0369940.
Note
on.


1 Suction cup fastening 2 Pick-up column 3 Vacuum cup

nance position 1".
capacity 1000 kg).
Lubricating the pick-up 4. Lightly grease the pick-up columns (2) for the bearer and
columns swivel cups.
5. Check the edge of the vacuum cup (3) for damage; replace,
if necessary.
Replacing the vacuum cup 6. To replace a vacuum cup:


3.5 Motion unit (Y1 axis)
Checking bearing points
Maintenance interval: Monthly
Condition
■ The unloading cart is in the parking position.

■ Allen key (4 mm AF)
Note
on.


1 Storage points
Motion unit Fig. 91033
Calling up the maintenance 1. Medium format: Use the navigation keys to move the
position motion unit to the + 1400°mm position.
Large format: Use the navigation keys to move the motion
unit to the + 1650°mm position.
2. Move the Z axis onto the loading stack.
Checking and lubricating 4. Loosen the screws at the cover (left and right, outer) with an
the bearing points Allen key.
− Remove the cover.
Note
The bearing points are lubricated-for-life. No relubrication is
required under normal usage conditions.
5. Check bearing points (1) for damage.
− Damage is present if grease is escaping the bearing
points.
− Do not put the SheetMaster Compact into operation.
7. Mount the cover (left and right, exterior).

Checking, cleaning and lubricating guide

■ Suitable cleaning agent.
Note
on.

1 Guide rail
Calling up the maintenance 1. Press Set up, "Manual functions", SheetMaster Compact
position axes, "Loading stack access", "Reached".

capacity 1000 kg).
Cleaning the guide rails and 4. Clean guide rails and guide rollers (1) with a soft cloth.
guide rollers
Tip
The guide rollers are only visible up close.
5. Check guide rails and guide rollers for damage.
6. Lubricate the guide rails and guide rollers with lubricant (1
stroke).
Lubricating the front roller units

■ Shell Gadus S2 V100 3, mat. no. 2395614
■ Hollow grease gun, mat. no.: 1644535
Notes
■ The main switch on the electrical cabinet can remain
switched on.
■ The roller units should be moving during the lubrication oper-
ation. Therefore, the lubrication operation is divided into two
steps, between which the axis is moved.

1 Front roller units

Front side of the motion unit Fig. 97215

nance position 1".
capacity 1000 kg).
Cleaning and lubricating the 4. Clean the roller unit grease nipple (1) with a soft cloth.
roller units 5. Lubricate with lubricant via the grease nipples of the roller
units (1) until a little grease emerges from the roller units.
Translating axes 6. Exit the danger zone, turn the SAFETY-MODE key switch to
the left, turn the EMERGENCY STOP to the right or left and
acknowledge LIGHT BARRIERS.

7. Press Set-up, "Manual functions", "SheetMaster Compact
axes" "Y axis".
− Move the Y axis to Y = 0 with the navigation keys.
9. Secure the suction frame from dropping with a suitable
fixture (min. carrying capacity 1000 kg).
Lubricating the roller units 10. Lubricate roller units with lubricant through the grease nip-
ples (1) until a little grease emerges from the roller units.
Lubricating the rear roller units

■ Hollow grease gun, mat. no.: 1644535
Notes
switched on.
■ The roller units should be moving during the lubrication oper-
ation. Therefore, the lubrication operation is divided into two
steps, between which the axis is moved.


1 Rear roller units
Rear side of the motion unit Fig. 97218

nance position 1".
− Move the Y axis to Y = 0 with the navigation keys.
capacity 1000 kg).
Lubricating the roller units 4. Lubricate with lubricant via the grease nipples of the roller
Moving the axis 5. Exit the danger zone, turn the SAFETY-MODE key switch to
6. Press Set-up, "Manual functions", "SheetMaster Compact",
"Axes".
− Move the Y axis to Y = + 400 with the navigation keys.
− Then move the Y axis to Y = 0 with the navigation keys.
8. Check whether the suction frame is still secured against low-
ering.

Checking the toothed belt
Note
on.

1 Toothed belt
Calling up the maintenance 1. Press"Maintenance", "Manual functions",

nance position 2".
Secure the machine Note

Fall protection is not extended in this position.

Checking the toothed belt 4. Check the toothed belt (1) for damage.
Y1 axis: Checking the flat gear motor for

leakage

■ Allen key (4 mm AF)
Notes
■ The gearbox is filled with synthetic oil at the factory.
switched on.


1 Flat gear motor
Positioning the axes 1. Medium format: Use the navigation keys to move the
motion unit to the + 1400°mm position.
Checking the flat gear motor Note

Z axis is on the loading stack, thus the suction frame is
secured. Additional securing by extended fall protection is
not necessary.
3. On the cover, unscrew 8 screws with the hexagon key.
− Remove the cover.
4. Check the flat gear motor at the marked points (1) for escap-
ing lubricant.
or
Ø Assemble the cover.

3.6 Unloading cart (Y2 axis)


Note
on.

1 Guide rails and guide rollers

Unloading cart Fig. 91043

nance position 1".
2. Move the Y1 axis to 0 with the navigation keys.
Motion unit is above the table.
capacity 1000 kg).
5. Remove the loading stack.
Checking and lubricating The front part of the guide rails (towards the operator) and the
the front guide rails and the rear guide rollers (under the table) are accessible in this position.
rear guide rollers
6. Clean the front guide rails (1) and the rear guide rollers with
a soft cloth.
− Check guide rails and guide rollers for damage.
− Lubricate guide rails (1) and guide rollers with spray oil
(1 stroke).
Translating axes 7. Exit the danger zone, turn the SAFETY-MODE key switch to
8. Press Set up, "Manual functions", SheetMaster Compact
axes, "Unloading stack access", "Reached".
capacity 1000 kg).
Cleaning and lubricating the Note

rear guide rails and the
The rear part of the guide rails (under the table) and the
front guide rollers
front guide rollers (towards the operator) are accessible in
this position.
11. Clean guide rails and guide rollers with a soft cloth.
− Check guide rails and guide rollers for damage.
− Lubricate guide rails and guide rollers with spray oil (1
stroke).

Checking roller chain and chain wheel
Condition
■ Removing the loading pallet and raw sheets.

■ Flashlight.
Note
on.

1 Chain wheel 2 Roller chain

Roller chain and chain wheel Fig. 91121

Unloading cart moves into parking position.
nance position 1".
Fall protection is active.
capacity 1000 kg).
Checking roller chain and Note

chain wheel
The roller chain (2) and chain wheel (1) are located under
the table.
5. Check roller chain (2) and chain wheel (1) for damage.
Cleaning and lubricating roller chain and

chain wheel

■ iwis VP6 Kombi Superplus chain spray, material no.
0348947.
■ Brush.
Note
on.

1 Chain wheel 2 Roller chain

Cleaning and lubricating the 1. Press Set up, "Manual functions", SheetMaster Compact
roller chain (front) axes, "Loading stack access", "Reached".
Unloading cart moves into parking position.
nance position 1".
Fall protection is active.
capacity 1000 kg).
5. Clean the front part of the roller chain (2) with a brush and
lubricate it with chain spray.

Cleaning and lubricating 6. Exit the danger zone, turn the SAFETY-MODE key switch to
chain wheel and roller chain the left, turn the EMERGENCY STOP to the right or left and
(rear) acknowledge LIGHT BARRIERS.
Unloading cart moves into unloading position.
capacity 1000 kg).
10. Clean chain wheel (1) and rear part of the roller chain (2)
with a brush and lubricate it with chain spray.
Checking the flat gear motor for leakage
Notes
■ The flat gear motor is filled with synthetic oil at the factory,
and is maintenance-free under normal operating conditions.
switched on.

1 Flat gear motor
position axes, "Unloading stack access", "Reached".
Unloading cart moves into unloading position.
nance position 1".
ering.
capacity 1000 kg).
Checking the flat gear motor Note

For good accessibility, approach the motor from the rear.
5. Check the flat gear motor (1) for escaping lubricant.

Cleaning the unloading area of the
unloading cart

Note
on.

1 Motion unit unloading area 2 Unloading cart unloading area


nance position 1".

ering.
− Unloading cart moves into unloading position.
3. Move the Y axis to Y = 0 with the navigation keys.
Cleaning the unloading area Note

not necessary.
5. Clean the unloading area, remove material.
− Clean the unloading area(1).
Remote control: replacing batteries

■ Phillips screwdriver
■ 3x battery LR03 AAA, mat. no. 1319379
1 Battery compartment lid 2 batteries

Remote control Fig. 126903

1. Loosen screws and remove battery compartment lid (1).
2. Replace batteries (2).
3. Insert and tighten battery compartment lid (1).
3.7 Cable carriers
Checking the Y1 and Z cable carriers
Note
on.

1 Motion unit cable carrier (Y1 axis) 2 Lifting device cable carrier (Z axis)
Cable carriers Fig. 91269

Positioning the axes 1. Medium format: Use the navigation keys to move the
motion unit to the + 1400°mm position.
Checking lifting device Note

cable carrier (Z axis)
not necessary.
3. Check the individual links and fastenings of the lifting device
(Z axis) cable carrier (2) for damage and broken spots.
Checking motion unit cable Note

carrier (Y1 axis)
For good accessibility, approach the components from the
rear.
5. Check the individual links and fastenings of the motion unit
(Y1 axis) cable carrier (1) for damage and broken spots.
3.8 Compressed air filter unit
Checking the pressure and letting out the

condensate
Note
on.
Set the pressure according to the information in the technical
data or pneumatic schematic.

1 Pressure control valve with lock- 3 Inspection glass 4 Condensation drain plug
ing cap
2 Pressure gauge
Maintenance unit Fig. 91123
Check the pressure 1. Read off the pressure on the pressure gauge (2).
2. To adjust the pressure:
− Pull out the locking cap and rotate the pressure control
valve (1) until the pressure gauge displays the correct
pressure.
− Close the locking cap.
Draining condensate 3. If condensate is visible in the level indicator (3): Slowly open
the condensation drain plug (4) and wait until the conden-
sate has drained off.
4. Close the condensation drain plug.
Replacing the filter cartridge
Maintenance interval: Annually

■ Filter cartridge 40µ MS6, mat. no. 0364032
■ Padlock

1 Compressed air shut-off valve 3 Release 5 Filter cartridge
2 Pressure gauge 4 Filter casing 6 Plastic nut
Filter cartridge Fig. 126899

2. Close compressed air shut-off valve (1) and secure with a
padlock.
The pressure gauge (2) indicates 0 bar.
3. Pull releasing device (3) on the housing downwards and
hold it.
4. Turn filter housing (4) approx. 45° to the left and remove it.
5. Loosen plastic nut (6) and remove filter cartridge (5).
6. Insert new filter cartridge and fasten with plastic nut (6).
7. Attach filter housing (4).
The releasing device locks into place.
8. Remove padlock and open compressed air shut-off valve (1).
The pressure gauge (2) indicates the preset pressure.
Changing silencer

■ Silencer U-1/2, mat. no. 0079939

■ Padlock
1 Compressed air shut-off valve 2 Pressure gauge 3 Silencer

Silencer Fig. 126900

2. Close compressed air shut-off valve (1) and secure with a
padlock.
The pressure gauge (2) indicates 0 bar.
3. Unscrew silencer (3) to the left.
4. Insert new silencer.
5. Remove padlock and open compressed air shut-off valve (1).
The pressure gauge (2) indicates the preset pressure.
3.9 Lifting device (Z axis)
Checking anchoring after EMERGENCY

STOP

■ Torque wrench (80Nm).

Note
on.

1 Heavy-duty anchor
Lifting device: floor attachment Fig. 91037

nance position 1".
ering.
capacity 1000 kg).
Checking the anchoring 4. Retighten the heavy-duty anchor (1) using a torque wrench
(80 Nm).

Checking the floor attachment anchoring

■ Torque wrench, hexagon socket (24 mm AF), min. tightening
torque 80 Nm
Note
on.

1 Heavy-duty anchor
Lifting device: floor attachment Fig. 91037

nance position 1".

capacity 1000 kg).
Checking the anchoring 4. Retighten the heavy-duty anchor (1) using a torque wrench
(80 Nm).
Checking screw and welded connections
Note
on.


1 Lifting device
Lifting device: screws and welding connections Fig. 91204

nance position 1".
ering.
capacity 1000 kg).
Checking screw and welded 4. Check that screw and welded connections are firmly estab-
connections lished. Tighten the screw joints by hand if necessary.

Cleaning safety screen

■ Plastic cleaner, mat. no.: 1672922
or
■ Intensive plastic cleaner, mat. no.: 1672919
Note
on.
1 Safety screen
Protective device Fig. 91267

2. Clean the safety screen (1) with a soft cloth and a suitable
cleaning agent.

Lubricating the fall protection friction
bearings

Note
on.
1 Cylinder friction bearings (close to the machine) 2 Cylinder friction bearings (far from the machine)
Lifting device Fig. 91145

nance position 1".
ering.
Lubricating friction bearings 3. Lubricate the friction bearings (1 stroke).

Cleaning the sensor, reflector and light grid

■ Cleaning agent: Warm water.
Note
on.

1 Sensor 2 Reflector 3 Light grid


nance position 1".

capacity 1000 kg).
Cleaning the sensor, Note

reflector, light grid
Do not use abrasive cleaning agents.
4. To clean the external surfaces of the sensor (1), reflector (2)
and light grid (3):
− Soak a soft, clean cloth with cleaning agent and wring it
out.
− Wipe down the outer surfaces.
− Wash the cloth out in clear water and again wipe down
the outer surfaces.
Checking bearing points
Condition

■ Step ladder.
Note
on.
Dangers due to slipping or falling!

WARNING
Risk of injury.
Ø Do not climb on the machine.
Ø Wear personal protective equipment.
Ø Use a suitable climbing aid, such as a stepladder.

1 Storage points
Checking bearing points Note

The bearing points are lubricated-for-life. No relubrication is
required under normal usage conditions.
3. Position the step ladder next to the elevating part in such a
way that the flat gear motor can be reached easily from the
step ladder.
− Cordon off the working range extensively around the
step ladder.
4. Check bearing points (1) for damage.
− Damage is present if grease is escaping the bearing
points.

Checking roller chains and chain wheels
Note
on.
1 Roller chain part 1 2 Roller chain part 2 3 Chain wheel


nance position 1".
− Move the Y1 axis to Y = 0 with the navigation keys.
capacity 1000 kg).
Checking the roller chain 5. Check part 1 of the roller chains (1) for damage.
and chain wheels 6. Check the chain wheels (3) for damage.
Moving axes 7. Exit the danger zone, turn the SAFETY-MODE key switch to

nance position 1".
ering.
− Motion unit is above the table.
10. Move the Z axis to the following position depending on the
working height:
− Medium format (working height 1020 mm): Move Z axis
to + 700 mm.
to + 800 mm.
− Large format (working height 1120 mm): Move Z axis to
+ 750 mm.
Checking the roller chain 12. Check part 2 of the roller chains (2) for correct alignment
and damage.
Cleaning and lubricating the roller chains

and chain wheels

■ iwis VP6 Kombi Superplus chain spray, material no.
0348947.
■ Brush.
Note
on.

1 Roller chain part 1 2 Roller chain part 2 3 Chain wheel

nance position 1".
capacity 1000 kg).
Lubricating roller chains 4. Clean the roller chains (1, 2) and chain wheels (3) with a
and chain wheels brush.
5. Lubricate the roller chains (1, 2) and chain wheels (3) with
chain spray.
Checking the chain elongation

■ Measuring tape.

1 Roller chain part 1 2 Roller chain part 2
Roller chain Fig. 91119
Calling up the maintenance 1. Use the navigation keys to move the motion unit to the
position + 1400°mm position.
− Use the navigation keys to move the lifting device to the
+ 250 mm position.
− Move the Y1 position to 0.
to + 700 mm.
to + 800 mm.
+ 750 mm.

Check chain elongation
Chain elongation Fig. 53760

3. In the upper part of the lifting chain, count 16 chain ele-
ments and measure the outer distance from bolt to bolt.
4. If the wear limit of the chain (Lmax: 533) has been reached:
Chain Number of links n for L0 (length when new) Lmax

measuring path
20 B-2 (4x) 16 518 mm 533 mm
Tab. 5-2
Lubricating the roller units

Note
on.

1 Roller units

nance position 1".
2. Press Set-up, "Manual functions", "SheetMaster Compact",
"Axes".
− Move the Y axis to Y = + 290 mm with the navigation
keys.
capacity 1000 kg).



Note
on.
1 Guide rails
Cleaning top guide rails 1. Remove the loading stack.

to + 700 mm.
to + 800 mm.
+ 750 mm.
2. Move the Y axis to 0.
3. Move the unloading cart into the parking position.
5. Clean the guide rails and the guide rollers (left and right) (1)
with a soft cloth.
− Check guide rails and guide rollers (1) for damage.
− If the guide rails and guide rollers are damaged: Inform
Technical Service.
6. Lubricate the guide rails and the guide rollers (left and right)
(1) with spray oil (1 stroke).

Cleaning bottom guide rails 7. Press "Maintenance", "Manual functions",
nance position 1".
ering.
8. Move the Y1 axis to Y = 0 with the navigation keys.
9. Press Maintenance, "Manual functions",
SheetMaster Compact axes, "Unloading cart".
11. Clean guide rails and guide rollers (1) with a soft cloth.
− Check guide rails and guide rollers (1) for damage.
− If the guide rails and guide rollers are damaged: Inform
Technical Service.
12. Lubricate guide rails and guide rollers (1) with spray oil (1
stroke).
Z axis: Check the flat gear motor for

leakage
Condition

■ Step ladder.
Notes
■ The gearbox is filled with synthetic oil at the factory.
switched on.
Dangers due to slipping or falling!

WARNING
Risk of injury.
Ø Do not climb on the machine.
Ø Wear personal protective equipment.
Ø Use a suitable climbing aid, such as a stepladder.

1 Flat gear motor

nance position 1".
ering.
2. Move the Y1 axis to Y = 0 with the navigation keys.
axes, "Loading stack access", "Reached".
capacity 1000 kg).
Checking the flat gear motor 6. Remove the unprocessed material stack.
7. Position the step ladder next to the elevating part in such a
way that the flat gear motor can be reached easily from the
step ladder.
− Cordon off the working range extensively around the
step ladder.
8. Check the flat gear motor (1) for escaping lubricant.

3.10 Support table
Checking the gas spring seal

■ Gas spring (medium format), mat. no.: 2089978
■ Gas spring (large format), mat. no.: 2270312
Note
on.
1 Gas spring
Gas spring support table Fig. 121298
position axes, "Unloading stack access", "Reached".
− Unloading cart moves into unloading position.
capacity 1000 kg).

Checking the gas springs 4. Check the gas spring (1) for damage.
Cleaning and lubricating sliding pieces

Note
on.
1 Sliding piece 2 Sliding surface

Support table Fig. 91132
Lubricating the sliding 2. Clean the sliding pieces in the upper area (1).
pieces − Lubricate the sliding pieces from both sides with lubri-
cant (2 strokes).
3. Clean the sliding surface in the lower area (2).

3.11 Double Sheet Detector
Cleaning and lubricating friction bearings

Note
on.

1 Double sheet detector 2 Friction bearing

Double Sheet Detector Fig. 91174

nance position 1".
2. Press Set up, "Manual function", SheetMaster Compact,
"Double sheet detector, down".
− The double sheet detector is lowered.
capacity 1000 kg).
Lubricating friction bearings 5. Clean friction bearings with a cloth or brush.

− Lubricate friction bearings with one stroke of spray oil
respectively.
3.12 Peeling unit (option)
Cleaning and lubricating friction bearings
Condition

■ Spray oil
Note
on.

1 Peeling unit 2 Friction bearing

Peeling unit Fig. 91060

nance position 1".
Motion unit is above the table.
capacity 1000 kg).
Lubricating friction bearings 5. Clean friction bearings with a soft cloth or brush.
− Lubricate friction bearings (4 lubrication points) with one
stroke each.

3.13 Way wiper
Cleaning and lubricating sliding pieces

Note
on.

1 Sliding pieces
Stripper Fig. 91273
Calling up the maintenance 1. Press"Maintenance", "Manual functions",

nance position 2".

Note
Lubricating the sliding 4. Clean the sliding pieces.

pieces 5. Lubricate the maintenance openings of the sliding pieces on
both sides with spray oil (2 strokes each).
3.14 Protective device
Cleaning the safety light barrier

■ Use warm water with standard, household dish detergent as
a cleaning agent.
Note
on.


1 Safety light barrier
capacity 1000 kg).
Cleaning the light barriers Note

Do not use abrasive cleaning agents.
4. To clean the external surfaces of all safety light barriers (1):
− Soak a soft, clean cloth with cleaning agent and wring it
out.
− Wipe down the outer surfaces.
− Wash the cloth out in clear water and again wipe down
the outer surfaces.

Beam guard: Checking components
Note
on.
1 Beam guard components

1. Check the components of the beam guard for damage, defor-

mation and missing parts.
3.15 Electrical cabinet
Cleaning the air circuit
Condition
■ The main switch on the electrical cabinet is switched off and
is secured against being switched on again.

■ Industrial vacuum cleaner.
■ Safety glasses

■ Dust mask.
Note
No filter mats may be used in the air conditioning unit since
they reduce the effectiveness of the air conditioning unit.
1 Air conditioning unit

Electrical cabinet Fig. 91240
1. Remove the covering.
Effect on the eyes and lungs due to swirled up dust and

CAUTION dirt!
Ø Wear suitable protective equipment when blowing the air
conditioning unit (safety glasses, dust mask).
2. Blow out the fan wheel with compressed air.

3. Check the fins and fan wheel for dirt.
− For strong contamination: wipe off coarse dirt with a
cloth.
− Use an industrial vacuum cleaner to vacuum the fins and
fan.
− Mount the covering.

3.16 Ball rollers, brush inserts and brush
fields
Check ball rollers and brush fields

■ Kärcher steam cleaner.
■ High-pressure cleaner.
■ Industrial vacuum cleaner.
■ Cleaning cloths made of cotton or microfibers.
■ Floor cleaner of the type Kärcher RM69 ASF.
■ Spray bottle with at least 0.5 l capacity.
■ Wrench for ball roller, mat. no. 0109933.
■ Allen key (AF 10).
Note
on.
Checking the pallet jack

support
1 Brush field or ball roller support

Motion unit: Pallet jack Fig. 91058
1. Press"Maintenance", "Manual functions",

nance position 2".

Note
4. Depending on configuration: Check brush fields for damage
or ball rollers for ease of movement.
5. If the brush fields are badly damaged or the ball rollers are
difficult to move, replace the respective attachment element:
− For brush field: Loosen the plug connections with an
Allen key (AF 10) and remove brush field (1).
− For ball roller support: Loosen screws with key for ball
rollers (special tool) and remove ball roller support (1).
− Insert new brush field or ball roller support and tighten
plug connections or screws.
6. If configured: Check brush fields for dirt.
7. If the fields are contaminated, follow the steps to clean them
(see below).
Checking the support table

and intermediate table
1 Support table 2 Intermediate table

Support table and intermediate table Fig. 91056
nance position 1".
ering.

9. Depending on configuration: Check brush fields for damage
or ball rollers for ease of movement.
10. If the brush fields are badly damaged or the ball rollers are
difficult to move, replace the respective attachment element:
− For brush field: Loosen the plug connections with an
Allen key (AF 10) and remove brush field (1).
− For ball roller support: Loosen screws with key for ball
rollers (special tool) and remove ball roller support (1).
− Insert new brush field or ball roller support and tighten
plug connections or screws.
11. If configured: Check brush fields for dirt.
12. If the fields are contaminated, follow the steps to clean them
(see below).
Cleaning the brush fields Note

when installed
The surface of the brush fields can be cleaned with the help
of a steam cleaner if light soiling is found when they are
already installed.
13. In accordance with the manufacturer's instructions for use:
fill the spray bottle with floor cleaner.
14. Preheat the steam cleaner.
15. Spray the brush fields with floor cleaner and wait about five
to ten minutes to take effect.
16. Cover the flat nozzle of the steam cleaner with a cleaning
cloth and move the steam cleaner over the brush fields with
light pressure.
Deformation of the brush fields due to exposure to direct

NOTICE sunlight!
Ø Protect the brush fields from exposure to direct sunlight.
17. Allow brush fields to dry.
Cleaning the brush fields Note

when not installed
If the fields are heavily soiled with dirt and oil residues, they
must be dismantled in order to be cleaned.
Water hazard due to lubricants and cleaning agents!

NOTICE
Ø Dispose of the waste water produced during cleaning in
accordance with national regulations.
18. Loosen the plug connections with an Allen key (AF 10) and
remove affected brush fields.
19. Tap out brush fields and vacuum if necessary.

20. In accordance with the manufacturer's instructions for use:
fill the spray bottle with floor cleaner.
21. Spray the brush fields with floor cleaner and wait about five
to ten minutes to take effect.
22. Thoroughly clean brush fields with the high-pressure cleaner
at a distance of approx. 50-100 cm.
Deformation of the brush fields due to exposure to direct

NOTICE sunlight!
Ø Protect the brush fields from exposure to direct sunlight.
23. Lay out the brush fields vertically and leave them to dry.
3.17 Maintenance by Technical Service
Have maintenance performed annually
Maintenance point Maintenance work

Z axis: chain connection Check the clamp transfer height.
Lifting device Set up safety light barrier SM2 (= SY.LB+BM-B3; -B4) between the safety
areas.
Lifting device Check the pneumatics hoses.
Lifting device Safety light barriers between the safety areas: Check the alignment.
Motion unit Check the toothed belt tension.
Tab. 5-3
Ø Have TRUMPF's Technical Service perform this maintenance

work.

Have maintenance performed every 5 years
Maintenance interval: Every 5 years

Z axis: drive bridge Change the flat gear motor's oil.
Y2 axis: drive bridge Change the flat gear motor's oil.
Unloading cart Change the flat gear motor's oil.
Tab. 5-4

work.
Have maintenance performed every 10

years
Maintenance interval: Every 10 years

Lifting device: Z guide columns (far Replace the muting sensors.
from the machine)
Lifting device Replace the proximity switch.
Tab. 5-5

work.

Index
A M
Ambient conditions .................................... 2‐9 Maintenance by Technical Service . 5‐7, 5‐79
Auxiliary tools .......................................... 2‐18 Maintenance personnel ............................. 5‐4
Maintenance points ................................... 5‐8
Maintenance positions ...............................3‐4
C
CE marking ................................................3‐3
Compressed air supply ........................... 2‐10
N
Connection and consumption values . 2‐10 Network link .............................................2‐16
E O
Electrics ................................................... 2‐13 Operating positions ................................... 4‐2
EU declaration of conformity .................... 3‐3
EU declaration of incorporation ................ 3‐3
Expansion joints ........................................ 2‐6
P
Planning aid ...............................................2‐4
F Pneumatic system ................................... 2‐11
Power supply ...........................................2‐13
Flatness ..................................................... 2‐5 IT system .............................................2‐15
Floor quality ...............................................2‐7
Floor requirements .................................... 2‐5
R
I Remote control ................................ 5‐7, 5‐42
Requirements, space ................................ 2‐5
Information plates ......................................1‐3
Intended use ..............................................1‐8
Isolating transformer ................................2‐14
IT system .................................................2‐15 S
Safety light barriers ........................... 5‐5, 5‐8
SheetMaster Compact .............................2‐10
L Supply lines .........................................2‐10
Suction frame ........................... 5‐5–5‐7, 5‐13
Laser classes ............................................ 1‐7
Layout ........................................................ 4‐2
Liability disclaimer ................................... 1‐18
Lifting chain T
Lifting chain, checking .................5‐6, 5‐59
LoadMaster ..............................................2‐10 Technical data ........................................... 3‐6
Transport ..................................................2‐17
Auxiliary tools ...................................... 2‐18
B1015en 2022-07-01 Index 6‐1

U
UPS ......................................................... 2‐13
W
Warning signs ............................................1‐3
Warnings ....................................................1‐3
Water protection ...................................... 1‐17
Weight load ............................................... 2‐7
Weight support .......................................... 2‐7
6‐2 Index 2022-07-01 B1015en

Sheetmaster Compact: Operator'S Manual

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Sheetmaster Compact: Operator'S Manual

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Operator's manual

SheetMaster Compact (AK05)

SheetMaster Compact (AK05)

Original operator's manual

TRUMPF Werkzeugmaschinen SE + Co. KG

© TRUMPF Werkzeugmaschinen SE + Co. KG

1 Safety concept 1‐3

2 Regulations and guidelines 1‐5

4 Laser classes 1‐7

5 Operational safety 1‐8

B1015en 2022-07-01 Table of contents 0‐1

8 Disassembly and disposal 1‐19

Chapter 2 Installation conditions

Who does what? 2‐3

1 Planning aid 2‐4

2 Installation site 2‐5

3 Compressed air supply 2‐10

0‐2 Table of contents 2022-07-01 B1015en

3 SheetMaster Compact maintenance posi- 3‐4

4 Technical data 3‐6

1 Layout and operating positions 4‐2

1 General guidelines 5‐4

2 Maintenance Overview 5‐5

3 Maintenance points 5‐8

B1015en 2022-07-01 Table of contents 0‐3

0‐4 Table of contents 2022-07-01 B1015en

B1015en 2022-07-01 Table of contents 0‐5

0‐6 Table of contents 2022-07-01 B1015en

1 Safety concept 1‐3

2 Regulations and guidelines 1‐5

4 Laser classes 1‐7

5 Operational safety 1‐8

B1015en 2022-07-01 Safety 1‐1

7 Organizational measures to be taken by 1‐16

8 Disassembly and disposal 1‐19

1‐2 Safety 2022-07-01 B1015en

Warnings The operator's manual contains warnings, which warn of dan-

Warnings have the following structure:

Risk of fatal injury due to falling load!

A warning contains signaling words that are explained in the fol-

Signaling word Description

B1015en 2022-07-01 Safety concept 1‐3

1‐4 Safety concept 2022-07-01 B1015en

B1015en 2022-07-01 Regulations and guidelines 1‐5

1‐6 Terms 2022-07-01 B1015en

4.1 Overview of laser classes

Laser class Description

B1015en 2022-07-01 Laser classes 1‐7

The automation system can result in the following dangers if it

5.1 Intended use

The following is not permitted:

Disclaimer Any use going beyond this is considered to be unauthorized

1‐8 Operational safety 2022-07-01 B1015en

■ Only authorized and trained personnel must be used for

B1015en 2022-07-01 Operational safety 1‐9

The "Hazards" section is based on the manufacturer's risk

6.1 Mechanical dangers

Dangers due to moving the beam guard

Object in travel range of the beam guard.