Electrical Procedure PDF
Electrical Procedure PDF
Electrical Procedure PDF
Contents
Paragraph Page
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1 Scope 1
2 Responsibilities 1
2.1 Personnel 1
2.2 Business Units 1
2.3 Upstream Technology Group 1
4 Electrical Competency 2
4.1 Levels of Competency 2
4.2 Assessment of Competency 3
4.3 Records of Competency 4
4.4 Contract and Other Personnel 4
Contents (cont’d)
Paragraph Page
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8.2 Operation of High Voltage Switchgear 12
8.3 Emergency Operation of High Voltage Switchgear 12
8.4 Sanction to Test 12
8.5 Proving Dead High Voltage Equipment 13
8.6 Testing of High Voltage Equipment 13
12 Battery Systems 20
12.1 Introduction 20
12.2 Guidance for Work on Battery Systems 20
Contents (cont’d)
Paragraph Page
16 Electromagnetic Compatibility 26
17 Telecommunications Equipment 27
17.1 Precautions for Working on Telecommunications
Equipment 27
18 Electric Shock 27
Contents (cont’d)
Table Page
1 Criticality of Electrical Task 17
2 Electrical Severity Factors 19
Figure
1 Electrical Isolation Flowchart for Working on
Extra Low Voltage Equipment 10
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Addendum 1 Glossary of Terms
Technical Authority
Name: Kevin Hailes
Signature: ________________________________________________
Date: ________________________________________________
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Amendment Record
AMOSAF.171
Amendment Summary
Distribution List
Virtual Copyholders
Copy Copyholder
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01 Withdrawn
02 Document Technical Authority
03 All BU SMS Co-ordinators
Preface
Purpose
The purpose of this document is to provide detailed procedures and guidance for working with
electricity to ensure that all work is carried out in a safe manner, by a competent workforce.
It assists BP in meeting its stated policy aim which is that all electrical activity is carried out
safely in compliance with regulations and ensures that BP meets, or exceeds, the relevant
expectations of the Safety Management System.
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Responsibility of Copyholders
It is the responsibility of the registered copyholder of controlled hard copy versions to
maintain the accuracy of the document by ensuring that all updates are promptly
incorporated and acknowledged.
Furthermore, the registered copyholder of controlled hard copy versions must at all times
maintain custody of this document unless prior approval is given by the relevant
Technical Authority.
The roles and responsibilities of copyholders and ‘virtual’ copyholders are detailed in Section 1
of the Document Control Procedure (UKCS-DCM-001).
List of Abbreviations
1 Scope
This document applies to all BP Upstream onshore sites and BP Upstream sites in the
United Kingdom Continental Shelf (collectively referred to in this document as the
BP UKCS) for work associated with electrical systems and equipment which has an
applied voltage and carries current. It applies to all personnel who work with electricity at
all energy levels, whether their discipline is electrical, instrumentation, control,
communications or information technology.
A Glossary of Terms specific to electrical procedures is included as Addendum 1 of this
document.
2 Responsibilities
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2.1 Personnel
It is the responsibility of all persons working on BP UKCS electrical systems and
equipment, to make themselves aware of these procedures and all associated electrical
systems that they will be working on.
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• All HV equipment and associated control systems
• Any work where the Area Authority requests the REP to be involved
4 Electrical Competency
4.1 Levels of Competency
4.1.1 Introduction
The routine operation of electrical equipment is usually carried out by the user but all
other work affecting electrical equipment shall be carried out by competent electrical
persons, or persons under supervision as required by the Electricity at Work Regulations
(1989) (EAWR).
the duties they are to undertake. Contract companies will be required to supply people
who are suitably trained and assessed as competent for the work they are going to
undertake and the environment they are going to work in.
BUs may wish to operate with a number of defined levels of CEP where technicians are
trained and assessed to operate within their defined level of competency.
The CEP's duties may include switching and isolations on LV systems as instructed by
the REP, AEP or on request of the Area Authority, or for their own personal use carry out
an LV isolation.
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management will ensure the competency of their staff and shall provide details of
competency on request.
4.4.3 Visitors
There will be occasions when electrical visitors to an Installation or location carry out
activities such as safety audits, incident review. These visitors will need to be
accompanied unless the Installation or location manager or their delegate deems them
competent to work alone.
All electrical tasks shall have a risk assessment carried out prior to being started.
The level of risk assessment can be determined by use of the severity factor matrix of
Paragraph 11.
5.1.2 Isolation
Before working on electrical systems and equipment all electrical supplies associated
with the particular electrical apparatus, plant or equipment, shall be isolated and that this
is done in such a manner to preclude any likelihood of any supply being accidentally, or
inadvertently made live. Particular attention shall be paid to the isolation of ancillary
supplies for control and indication purposes etc, and that capacitors and cables shall be
discharged in a safe manner.
Electrical equipment should normally be made dead, isolated and proved dead before
work commences. Only when all conditions given in the Electricity at Work Regulations
(EAWR) Regulation 14 are met should live working be considered. An appropriate level
of risk assessment shall be carried out before live work commences (refer to ISSOW
(UKCS-SSW-002)).
Electrical Tasks Criticality Guidance (Paragraph 11) should be used to assist in
determining the appropriate level of risk assessment.
5.1.5 Objections
When a person receives instructions regarding work on, or the operation of, electrical
apparatus, they shall report any objection to the carrying out of such instructions, on the
grounds of safety, to the REP, who shall then have the matter investigated before
proceeding further.
5.1.6 Responsibilities
Before signing a Work Control Certificate (WCC) or Isolation Confirmation Certificate
(ICC) no person will carry out work of any description, including maintenance, repairs,
cleaning and testing on any parts of electrical apparatus which are normally live, unless
such parts of the apparatus are:
• Isolated, dead and all practicable steps are taken to lock-off from live conductors.
Caution notices shall be posted and keys secured in an approved key control system
• Efficiently earthed as far as reasonably practicable
• Released for work by the issue of the appropriate WCC or procedure
• Worked on by persons fully conversant with the nature of the work to be carried out
and with knowledge of those parts of the system, including adjacent equipment,
which will remain live
• Restoration of such supplies shall only be carried out after the cancellation of the
WCC, or under the control of a Sanction to Test
Work on equipment of such a design that precludes strict compliance with all of these
precautions shall only be carried out to the strict instruction of the REP. An appropriate
level of risk assessment shall be carried out before work commences.
5.1.7 Switching
All switching of high voltage switchgear will be by written instruction or
Installation/location-specific procedures.
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The switching, isolating, proving dead and, where applicable, earthing shall only be
carried out by persons who have been assessed and appointed for that duty.
When fitted, integral earthing equipment should be used for connecting all main
conductors of an isolated unit to earth, otherwise the conductors shall be earthed using
an approved method.
5.1.8 Notices
An approved caution notice shall be attached to the appropriate point of isolation.
An approved danger notice shall be attached to any lock applied to restrict access to live
conductors whilst working. A safety electrical earth Do Not Remove notice will be
attached to any earth switch which is locked in the Earth On position.
5.1.10 Testing
All test equipment shall be kept in good working order, fitted with fused test leads and
regularly tested and calibrated by an authorised body where necessary. Records shall be
kept noting defects and a register maintained for all test equipment.
Where a test is being made simply to establish the presence or absence of voltage, a
proprietary test lamp or two-pole voltage detector suitable for the working voltage of the
system shall be used.
General advice on electrical test equipment for use by electricians can be found in HSE
Guidance Note GS 38.
Where for purposes of live electrical testing in a hazardous area it is essential to restore
the supply before the apparatus is re-assembled, then the Sanction to Test procedure
must be followed (refer to ISSOW (UKCS-SSW-002)).
Tests with a suitable gas detector must be made and continued during the operation to
ensure that the atmosphere does not approach the explosive limit.
Where test equipment is used in a hazardous area, it shall preferably embody certified
intrinsically safe characteristics and the test leads shall be securely connected
throughout the duration of the test, or covered by a WCC – Permit Hot Work 2 (Spark
Potential). Where non-IS equipment is used it shall be the subject of a risk assessment,
continuous gas monitoring and covered by a WCC – Permit Hot Work 2 (Spark Potential).
All aspects of the switching operation shall be controlled by the instruction or procedure
and shall include:
• Opening and closing breakers
• Operating the isolator handles
• Operating truck racking mechanisms
• Truck removal and installation
• The application and removal of locks to mechanisms
• The operation of integral earth switches
Where a full isolation cannot be achieved using normal operating procedures for the
switchgear or access is required to normally restricted live components, this part of the
switching will be subject to the issue of a WCC.
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6.3 Remote LV Switching
Where a BU has chosen to use instructions or procedures to control the operation of LV
systems and there are reasons that make it impractical because of distance problems,
eg remote geographical location between the source of supply and operating equipment,
then a procedure to cover control of remote switching/isolations shall be developed.
To control the remote operation of switchgear every telephone or radio message relating
to the operation of the low voltage system shall be by instruction or procedure.
In addition, every such message shall be repeated in full to the sender to ensure that the
message has been accurately received and understood. All remote switching
instructions or isolations will be recorded at both locations and kept on record.
The isolation request from the remote location will be recorded on the ICC and given
over the telephone or radio to the CEP who will write the isolation on an ICC and read
back the isolation request to confirm it is correct. The isolation will be carried out by the
CEP who will complete the ICC and sign it, the CEP will contact and repeat the full
isolation back to the remote location to confirm the isolation is in place and correct.
When this has been confirmed the name of the CEP will be entered on the ICC at the
remote location and the ICC over-stamped 'duplicate'. If the isolation is for electrical
work the circuit must be proven dead by a person authorised to do so.
YES
NO NO NO
CAN
RISKS IDENTIFIED
IN LEVEL 2 RISK ASSESSMENT YES
BE CONTROLLED SO AS TO
PREVENT
DANGER?
ACCOMPANIMENT IS ONLY
NO REQUIRED WHERE THE
ACCOMPANYING PERSON
CAN SUBSTANTIALLY
PLAN JOB SO SYSTEM CAN
CONTRIBUTE TO THE
BE ISOLATED SAFELY
SAFETY OF THE TASK OR
IS IDENTIFIED IN LEVEL 2
RISK ASSESSMENT
ISOLATE AS LAID DOWN
IN THIS DOCUMENT
Figure 1 Electrical Isolation Flowchart for Working on Extra Low Voltage Equipment
UKCSSSW003_001.ai
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Electrical Procedures UKCS-SSW-003
live work procedures cannot minimise the risk, temporary shrouding should be added. In
these cases redesign for the addition of shrouding should be considered and if
temporary shrouding or live work procedure cannot minimise the risk, live work cannot
take place.
Where live work is required to take place in a hazardous area it must be preceeded by a
gas test with gas monitoring during the work.
An appropriate level of risk assessment should be carried out for all live work, including
entry into live panels, terminal boxes or equipment for inspection.
There should be effective control of any area where there is danger from live conductors
during live testing. Barriers and warning signs should be used.
If the person undertaking the work is continuously present while danger exists from the
live conductors and the area is small enough to be under their constant supervision and
control, then further precautions to control access may not be necessary. If, however,
the area is too large for the person to exercise effective surveillance, or they are not
continuously present, then effective control will need to be secured by other means
such as the provision of lockable enclosures or barriers, and warning notices indicating
the presence of live conductors.
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8.1 Introduction
High voltage is voltages greater than 1000Vac/1500Vdc between conductors, or greater
than 600Vac/900Vdc between conductor and earth.
Should the work continue over the period of a change in designated REP, then the new
REP must familiarise himself with the state of the work, the terms of the WCC and shall
countersign the WCC.
All electrical equipment and conductors shall be regarded as live until proven dead with
an approved and proven circuit tester.
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when the WCC has been signed off. Temporary de-isolation is permitted under the
control of a Sanction to Test which is detailed on the WCC and recorded on the ICC as a
temporary de-isolation.
to carry out
• The task is performed by the person who applied the personal lock-off
• Full isolation must be achieved by the application of one lock as only one is allowed to
achieve a personal lock-off
Personal lock-offs are not allowed on:
• High voltage equipment
• Safety equipment
• Safety systems, eg Fire and Gas or ESD systems
• Equipment fed from more than one source
If any of the criteria change, the performer must raise an ICC and have the isolation
carried out by a CEP.
9.6 Lock-offs
The switching off and securing of a number of electrical isolators with an approved lock
or locking device to carry out work activities where there is no access to electrical
conductors is defined as a lock-off. A lock-off can be carried out by any person who has
been assessed and appointed, any number can be carried out when recorded on an ICC.
In all locations suitable warning notices should be placed on all access doors stating that
access is restricted to authorised personnel only.
Substations, switch houses, transformer houses and bays should not normally be used
as subsidiary store rooms. The switchgear and floors of these buildings must be kept
clear of all materials and obstructions. However, provided the switchroom is large, well
laid out and provided with secure storage arrangements, then limited storage for non-
combustible items is allowed when authorised by the REP.
The immediate area around all switchboards and equipment racks must be kept clear of
all obstructions to a recommended minimum distance of 0.75m. All spare entries to
switches, fuse gear or other equipment must be plugged, or blanked off. All covers,
cover bolts and nuts must be fixed in position and tight.
Substations and switchgear rooms which have inert gas flooding as a fire protection
measure, require a system which controls and records the status of the system.
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Relevant personnel must be familiar with the procedure to be followed to inhibit the
system and what to do in the event of an emergency should the system be required and
selected to manual.
(2) Using the criticality table (refer to Table 1), calculate the criticality score for
the task.
(3) Using the criticality score and the severity factor (refer to Table 2), in combination
with known procedures, identify the task severity factor.
(4) Depending upon the severity factor, proceed as follows:
• Severity factor L – no further risk assessment is necessary
• Severity factor M – identify any simple precautions and implement (WCC)
• Severity factor H – carry out a Level 2 Risk Assessment in accordance with the
ISSOW (UKCS-SSW-002)
Details of Task
11.2.1 Voltage
High voltage includes low voltage control circuitry associated with high voltage
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equipment.
11.2.4 Accompanied
This is to be considered as that which would normally occur for the task to be
carried out.
• Not Accompanied
The task would normally be carried out by the Competent Person alone.
• Yes – But Not Electrical Competent
The accompanying person would be trained in dealing with an injury arising from
electric shock or burn.
11.2.5 Location
• Hazardous Area
Any area classified on the hazardous area drawings as Zone 0, 1 or 2.
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• Outside
This covers other areas where they may not be classified as hazardous but are open
to the general environment. It may also apply to semi-open modules, or modules with
louvres.
• Inside Constrained
This area is one where space could be restricting the activities. It could also apply to
work on scaffolding or ladders. It could also apply to areas where lighting levels
are poor.
• Inside Non-constrained
This area is where space is not a problem for the task, where there is plenty of light.
Severity of Incident
Severity Criticality Score Low Medium High
Risk of incident likely 15 to 20 M H H
Risk of incident is possible 11 to 14 M M H
Risk of incident not likely 8 to 10 M M M
Risk of incident very unlikely 5 to 7 L M M
Severity:
• Low Negligible risk of burns, shock or damage
• Medium Some potential for first aid requirement or damage requiring greater than
24 hours to repair
• High Potential for fatal shock, significant burns or damage
12 Battery Systems
12.1 Introduction
Batteries are a source of electrical energy that can cause injury, be it one cell or multi-
connected cells in parallel or series. Nicad cells contain alkaline a corrosive material and
lead acid cells contain sulphuric acid which is a corrosive material, both of which can
cause injury. Hazards exist on battery-bank systems due to high currents that may flow
during fault, corrosive electrolyte and the production of explosive gases during charging.
Battery systems with high stored energy and hazardous electrolyte can be dangerous to
personnel and therefore precautions should be taken when working with such systems.
In particular, flooded cells requiring electrolyte replacement. As a minimum the following
guidance should be noted when working on battery systems.
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12.2 Guidance for Work on Battery Systems
A flammable atmosphere can be caused by charging or discharging a battery and so
before disconnecting or connecting a battery, it shall be isolated at a remote location, as
a spark at the battery may cause an explosion. Prior to starting work, the battery shall be
well ventilated with no evidence of excessive gassing which would be indicated by a
strong smell and picked up by carrying out an approved gas test.
Where the hazards of an activity are judged to be significant, and that additional
safeguards are required, then a Level 2 Risk Assessment shall be performed.
Electrical test equipment and wet-cell level indicators on topup bottles may not be
suitable for use in the hazardous areas surrounding batteries during charging and
discharging. Extreme caution should be taken to ventilate areas and gas test prior to
carrying out any work which could create a source of ignition.
Following isolation from the charger and the load a battery or battery bank remains live
and a source of danger. Removal of inter-cell connections reduces the risk but at all
times all precautions for safe working must be followed.
Ensure an eyewash station is in place and in date.
Note: Isolation of the charger from the battery, or the battery from the load, is not
required for checking cell voltages, adjusting electrolyte levels or measuring
electrolyte concentration.
12.2.1 Tools
Only proprietary battery tools or tools manufactured to EN60900:1994 should be used
for work on battery systems. Use separate equipment such as hydrometers, pipettes,
buckets etc for lead acid cells and Nicad cells, if the same equipment is used on each
type of cell it will contaminate the electrolyte and damage the cells.
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to be present in quantities such as to require special precautions for the construction,
installation and maintenance of electrical equipment.
Hazardous areas will have been identified and marked on the relevant hazardous area
classification drawings. Each area, or zone as they are called, will note the nature of the
potential hazard and the likelihood of the hazard existing at any given time.
charged even after it has been disconnected from a source of supply, eg capacitors or
long cable runs. A procedure should be followed to safely discharge these, preferably in
a safe area or after gas testing and with gas monitoring, before commencing any
other work.
Where equipment cannot be isolated, then a WCC for hot work shall be required before
opening any apparatus in a hazardous area.
Where for purposes of live electrical testing in a hazardous area it is essential to restore
the supply before the apparatus is re-assembled, then the Sanction to Test procedure
must be followed (refer to ISSOW (UKCS-SSW-002)).
Tests with a suitable gas detector must be made and continued during the operation to
ensure that the atmosphere does not approach the explosive limit.
Where test equipment is used in a hazardous area, it shall embody certified intrinsically
safe characteristics and the test leads shall be securely connected throughout the
duration of the test. Other types of test equipment shall be subject to a WCC – Permit
Hot Work 2 (Spark Potential).
Hydrocarbons may become charged with static electricity from pumping, filtering, splash
filling, or by settling out of water through them. High velocity flowrates increase static
generation and reduce the opportunity for charge relaxation which may result in
sparking. A low flowrate assists by reducing charge separation in the fluid (and hence
charge accumulation) and may allow charge to migrate to earth, hence reducing the risk
of sparking. When pouring flammable low-conducting fluids from a container to a
receptacle, then the container, receptacle and funnel, if used, must be bonded together
and to earth. All equipment should be of metal. Recipient vessels and loading nozzles or
hoses should be bonded to earth during transfer operations. Where practicable, inert gas
blankets should be maintained over the liquid in storage when filtering operations
take place.
A particular area of risk is the loading and unloading of road tankers onshore where a
procedure of cross bonding the tanker and the loading/unloading equipment will be used
to ensure static build up or discharge does not occur.
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The refuelling of helicopters should only be carried out using an approved refuelling skid.
Other items in common use which may cause static electricity buildup if not properly
earthed are grit blasting and even fine watersprays used for firefighting. Safeguards
should include bonding of nozzles and the use of anti-static hoses.
Electronic equipment can be very sensitive to electrostatic discharge. Suitable
precautions such as the use of earthed wriststraps should be used when handling
electrostatic sensitive electronic equipment (including packing and unpacking).
Wrist-band cords shall be checked prior to use.
15.3 Inspection
Where inspection and/or testing of equipment is deemed necessary by a BP UKCS
inspection authority, the BP Representative shall inspect and test or supervise the
inspection and testing of all temporary and portable equipment for use offshore.
In the case of portable modules, the BP Representative and the inspection authority shall
have access to inspect the equipment at any stage of construction or assembly, before
shipment offshore.
Maintenance routines are to be supplied with equipment.
15.4 Documentation
All documentation confirming the suitability of the temporary and portable equipment for
duty and conditions of use, as well as maintenance requirements shall be available for
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15.5 Responsibility
BP shall not be responsible for the maintenance and repair of any portable or temporary
equipment offshore. The offshore contractor/Operator is also responsible for the
operation of their equipment to be within its approved limitations.
15.6 Compensation
Where appropriate BP may wish to consider seeking compensation for:
• Maintenance or repair work by BP personnel on temporary and portable equipment
• Back-loading any contractor equipment found to be defective and unsuitable for use
offshore
15.7 Dispensation
For equipment that is likely to remain in service for very short periods or of a special
nature that cannot meet normal requirements, then a dispensation procedure should be
in place.
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temporary and permanent distribution cables and these shall be updated at regular
intervals.
16 Electromagnetic Compatibility
Electromagnetic Compatibility (EMC) is the ability of a device or system to operate
satisfactorily in its environment without introducing unacceptable electromagnetic
disturbance to, or being affected by, that environment. In its widest form it covers all the
electrical emissions from a device (both radiated and conducted) as well as the effect of
all forms of incoming signal (including mains transients, nearby transmitters, static etc).
All equipment marketed in the EEC shall conform to EMC limits and carry a mark
indicating this.
17 Telecommunications Equipment
17.1 Precautions for Working on Telecommunications Equipment
When work is to be carried out on any telecommunications equipment all normal
precautions should be put in place for the work to be carried out, with due consideration
to the special requirements of telecommunication equipment. The following precautions
should be taken:
• The equipment to be worked on should be correctly identified
• The equipment should be isolated in the approved manner by the locking of isolators,
fuse removal or conductor disconnection
• Warning notices should be prominently displayed at local and remote controlled
equipment
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• Capacitors within the system should be discharged and where necessary connected
to earth
• Any work carried out on antenna or aerial tuning units should be isolated to the same
standard as electrical equipment so it cannot be energised
• Non-magnetic tools should be used when testing or fault finding in the proximity of
high magnetic fields
In addition to the above it should be noted that there is hazardous microwave radiation in
front of satellite parabolic antenna and no work should be carried out in front of the
antenna without isolation and a WCC.
Telecommunication antenna power and beacon voltages are high and may require
special precautions and risk assessment.
18 Electric Shock
WARNING: DO NOT TOUCH THE VICTIM WITH BARE HANDS OR OTHER
CONDUCTING MATERIAL.
• All electrical personnel shall receive instruction on how to deal with persons suffering
from electric shock, plus the emergency procedures to be followed for the
Installation/site
• If possible, the power should be switched off immediately, if this is not possible then
any attempt to pull the victim away from the live conductor should only be made
using a dry non-conductor, in switch rooms there should be an approved implement
for this purpose
• Placards of instruction for the 'Treatment of Persons Suffering from Electric Shock'
and 'Advice on First Aid Treatment of Electric Burns' shall be displayed in switch
rooms, workshops etc where electrical equipment is located