Iom - Yvwh - 6s6m-B02c-Eoma-En (0623) - 032448

YVWH Water Cooled Screw Chillers
Installation, Operation and Maintenance Supersedes: (0322) FORM NO.:6S6M-B02C-EOMA-EN(0623)
YVWH VSD WATER COOLED SCREW CHILLERS

STYLE A
Cooling Capacities: 410 to 1588 kW (117 to 452 TR)
Form 6S6M-B02C-EOMA-EN(0623)
Table of Contents
1. General Chiller Information and Safety... ... .. 1-1 4. Installation ... ... ... ... ... ... ... ... ... ... ... . 4-1
Introduction 1-1 Location Requirements 4-1
Warranty 1-1 Installation of Vibration Isolators 4-1
Standards for Safety 1-1 YVWH Floor Layout Diagram 4-3
Fluorinated Greenhouse Gases 1-1 Piping Connections 4-4
Responsibility for Safety 1-1 Water Treatment 4-4
About this manual 1-2 Pipework Arrangement 4-5
Misuse of Equipment 1-2 Connection Types and Sizes 4-5
Emergency Shutdown 1-3 Refrigerant Relief Valve Piping 4-5
Safety Labels 1-3 Electrical Connection 4-5
Material Safety Data 1-4 Condenser Cooling Water System 4-5
Direct Pressure Control 4-6
2. Specification ... ... ... ... ... ... ... ... ... ... .. 2-1
Inlet Temperature Control 4-6
Sound Standards 2-1 Variable Primary Flow 4-6
Compressor 2-1 Power Wiring 4-6
Motor Starting 2-1 Single Point Power Supply Wiring 4-6
Capacity Control 2-1 Control Panel Wiring 4-7
Oil Separator 2-2 220 VAC Outputs 4-7
Refrigerant Circuit 2-2 24 VDC Inputs 4-7
Condenser 2-2 Power Factor Capacitors 4-7
Evaporator 2-2 Generator Operation 4-7
Power Panel 2-2 Customer Connections 4-8
Control Panel 2-2
Control System 2-2 5. Commissioning ... ... ... ... ... ... ... ... ... . 5-1
Accessories and Options 2-2 Preparation 5-1
Nomenclature 2-3 Inspection 5-1
Component Location Diagram 2-3 Refrigerant Charge 5-1
Refrigerant Flow Diagram 2-4 Valves 5-1
3. Rigging, Lifting, Handling and Storage ... ... .. 3-1 Isolation / Protection 5-1
Control Panel 5-1
Weights and Weight Distribution 3-1 Power Connections 5-1
Delivery and Storage 3-2 Earthing 5-1
Inspection 3-2 Oil heater 5-1
Water System 5-1
Low Temperature Brine Chiller 5-1
Flow Switch 5-1
Control Panel Power Supply 5-2
Programmed Options 5-2
Programmed Settings 5-2
Time and Date 5-2
Start-up/Stop Programming 5-2
Setpoints 5-2
First Time Start-Up 5-2
EN I
6. Unit Operation.. ... ... ... ... ... ... ... ... ... . 6-1 9. Technical Data ... ... ... ... ... ... ... ... ... ... . 9-1
General 6-1 Operational Limits 9-1

Control System 6-1 Pressure Drop 9-1
OptiView™ LT Panel 6-1 Electrical Connections 9-2
Start-up 6-1 Dimensions YVWH115, YVWH145,
Normal Running and Cycling 6-1 YVWH180, YVWH225 9-3
Main (Home) Page 6-2 Dimensions YVWH260, YVWH300,
YVWH330, YVWH375, YVWH440 9-4
Function Page 6-5
IPU3 Connection Details 9-5
View Pages 6-6
Installation Instructions for
Configure Pages 6-7
HF68 Flow Switches 9-8
History Page 6-9
Schedule Page 6-12 10. Spare Parts. ... ... ... ... ... ... ... ... ... ... 10-1
Setting Pages 6-13 Recommended Spares 10-1
7. Maintenance ... ... ... ... ... ... ... ... ... ... . 7-1 11. Decommissioning, Dismantling
General Requirements 7-1 and Disposal ... ... ... ... ... ... ... ... ... ... 11-1
Daily Maintenance 7-1 General 11-1
Unit Status 7-1
Refrigerant charging and leak checking 7-1 12. HF68 Flow Switch Installation Manual.. ... ... 12-1
Oil filter 7-2 Application 12-1
Condenser and Evaporator 7-2 Parameters 12-1
8. Trouble Shooting ... ... ... ... ... ... ... ... ... . 8-1 Flow Adjustment Range & Media
Competent Persons Trouble Shooting Guide 8-1 Temperature Range 12-1
Modbus Protocol 8-2 Installation 12-1
Modbus Protocol Instructions 8-2 Wiring 12-1
ModBus communication protocol 8-2 Procedures for adjusting
Definition of fault alarm code in the content
a flow switch setting 12-2
of ModBus communication protocol 8-4
Sensor Calibration Charts 8-10
II EN
1. General Chiller Information and Safety For warranty purposes, the following conditions must
be satisfied:
Introduction
• The initial start of the unit must be carried out by
YORK YVWH units are manufactured to the highest
trained personnel from an Authorized Johnson
design and construction standards to ensure high
Controls Service Centre.
performance, reliability and adaptability to all types of
air conditioning installations. • Only genuine Johnson Controls approved spare
parts, oils, coolants, and refrigerants must be
The unit is intended for cooling water or glycol solutions
used.
and is not suitable for purposes other than those
specified in this manual. • All the scheduled maintenance operations detailed
in this manual must be performed at the specified
This manual contains all the information required for
times by suitably trained and qualified personnel.
correct installation and commissioning of the unit,
together with operating and maintenance instructions.
The manuals should be read thoroughly before Failure to satisfy any of these conditions will
attempting to operate or service the unit. automatically void the warranty.
All procedures detailed in the manuals, including Standards for Safety

installation, commissioning and maintenance tasks
YVWH units are designed and manufactured within an
must only be performed by suitably trained and qualified
ISO 9001 accredited organisation and in conformity
personnel.
with the following safety standards:
The manufacturer will not be liable for any injury
or damage caused by incorrect installation, • China Refrigeration and Air Conditioning
commissioning, operation or maintenance resulting Association
from a failure to follow the procedures and instructions
detailed in the manuals. • NB/T 47012
• GB/T 18430.1
Warranty
Johnson Controls warrants all equipment and materials • GB/T 9237
against defects in workmanship and materials for a
Fluorinated Greenhouse Gases
period of eighteen months from date of shipment, or
twelve months from commissioning, whichever comes • This equipment contains fluorinated greenhouse
first, unless extended warranty has been purchased as gases covered by the Kyoto Protocol.
part of the contract.
• The global warming potential of the refrigerant
The warranty is limited to parts only replacement and (R134a) used in this unit is 1430.
shipping of any faulty part, or sub-assembly, which has
failed due to poor quality or manufacturing errors. All • The refrigerant quantity is stated in the Physical
claims must be supported by evidence that the failure Data table of this document.
has occurred within the warranty period, and that the
unit has been operated within the designed parameters • The fluorinated greenhouse gases in this
specified. equipment may not be vented to the atmosphere.
All warranty claims must specify the unit model, serial • This equipment should only be serviced by
number, order number and run hours/starts. Model qualified technicians.
and serial number information is printed on the unit Responsibility for Safety
identification plate.
Every care has been taken in the design and
The unit warranty will be void if any modification to the manufacture of the unit to ensure compliance with
unit is carried out without prior written approval from the safety requirements listed above. However, the
Johnson Controls. individual operating or working on any machinery is
primarily responsible for:
Personal safety, safety of other personnel, and the

machinery.
Correct utilization of the machinery in accordance with

the procedures detailed in the manuals.
EN 1-1
About this manual Mechanical Strength

The following symbols are used in this document to The unit is not designed to withstand loads or stresses
alert the reader to areas of potential hazard. from adjacent equipment, pipework or structures.
Additional components must not be mounted on the
A WARNING is given in this document to unit. Any such extraneous loads may cause structural
identify a hazard, which could lead to personal failure and may result in injury to the operator, or
injury. Usually an instruction will be given, damage to the equipment.
together with a brief explanation and the
possible result of ignoring the instruction.
General Access
A CAUTION identifies a hazard which could There are a number of areas and features, which may
lead to damage to the machine, damage to be a hazard and potentially cause injury when working
other equipment and/or environmental on the unit unless suitable safety precautions are taken.
pollution. Usually an instruction will be given, It is important to ensure access to the unit is restricted
together with a brief explanation and the to suitably qualified persons who are familiar with the
possible result of ignoring the instruction. potential hazards and precautions necessary for safe
operation and maintenance of equipment containing
A NOTE is used to highlight additional high temperatures, pressures and voltages.
information, which may be helpful to you but
where there are no special safety implications.
Pressure Systems
The unit contains refrigerant vapour and liquid under
pressure, release of which can be a danger and cause
The contents of this manual include suggested best injury. The user should ensure that care is taken
working practices and procedures. These are issued during installation, operation and maintenance to avoid
for guidance only, and they do not take precedence damage to the pressure system. No attempt should
over the above stated individual responsibility and/or be made to gain access to the component parts of the
local safety regulations. pressure system other than by suitably trained and
qualified personnel.
This manual and any other document supplied with
the unit are the property of Johnson Controls which
Electrical
reserves all rights. They may not be reproduced, in
whole or in part, without prior written authorization from The unit must be earthed. No installation or maintenance
an authorized Johnson Controls representative. work should be attempted on the electrical equipment
without first switching power OFF, isolating and locking
off the power supply. Servicing and maintenance on
Misuse of Equipment
live equipment must only be performed by suitably
Suitability for Application trained and qualified personnel. No attempt should be
The unit is intended for cooling and heating water or made to gain access to the control panel or electrical
glycol solutions and is not suitable for purposes other enclosures during normal operation of the unit.
than those specified in these instructions. Any use of
the equipment other than its intended use, or operation
of the equipment contrary to the relevant procedures
may result in injury to the operator, or damage to the
equipment.
The unit must not be operated outside the design

parameters specified in this manual.
Structural Support
Structural support of the unit must be provided as
indicated in these instructions. Failure to provide proper
support may result in injury to the operator, or damage
to the equipment and/or building.
1-2 EN
Refrigerants and Oils Safety Labels

Refrigerants and oils used in the unit are generally The following labels are fixed to each unit to give
nontoxic, non-flammable and non-corrosive, and pose instruction, or to indicate potential hazards which may
no special safety hazards. Use of gloves and safety exist.
glasses is, however, recommended when working on
the unit. The build up of refrigerant vapour, from a White symbol on blue background
leak for example, does pose a risk of asphyxiation in
For safe operation, read the instructions
confined or enclosed spaces and attention should be
first
given to good ventilation.
High Temperature and Pressure Cleaning

Black symbol on yellow background
High temperature and pressure cleaning methods (e.g.
steam cleaning) should not be used on any part of the Warning: This machine may start
pressure system as this may cause operation of the automatically without prior warning
pressure relief device(s). Detergents and solvents,
which may cause corrosion, should also be avoided.
Emergency Shutdown
In case of emergency, the control panel is fitted with an Warning: Hot surface
emergency stop button (RED) when pressed it removes
the electrical supply to the control circuit thus shutting
down the unit. The button is locked in the closed (OFF)
position and has to be rotated to reset it. Black symbol on yellow background
Warning: Safety relief valve may discharge

gas or liquid without prior warning
Warning: Isolate all electrical sources of

supply before opening or removing the
cover, as lethal voltages may exist
General attention symbol
EN 1-3
Material Safety Data

Refrigerant Data:
Safety Data R134a
Toxicity Low
In contact with skin Liquid splashes or spray may cause freeze burns. Unlikely to be hazardous by skin
absorption. R134a may be slightly irritant and liquid has a degreasing effect. Thaw affected
areas with water. Remove contaminated clothing carefully — may adhere to skin in case of
freeze burns. Wash affected areas with plenty of warm water. If symptoms occur (irritation or
blistering) obtain medical attention.
In contact with eyes Vapour has no effect. Liquid splashes or spray may cause freeze burns. The eyes should be
flushed immediately with plenty of warm water for at least 15 minutes, and if necessary,
seek medical attention.
Ingested Highly unlikely to occur — but should this occur freeze burn will occur. Do not induce
vomiting. Provided patient is conscious, wash mouth with water and give about 250 ml (0.5
pint) to drink. Obtain immediate medical attention.
Inhalation High atmospheric concentrations may have an anaesthetic effect, including loss of
consciousness. Very high exposures may cause an abnormal heart rhythm and prove
suddenly fatal.
At higher concentration there is a danger from asphyxiation due to reduced oxygen content
of atmosphere. Remove patient to fresh air, keep warm and at rest. Administer oxygen if
necessary. Apply artificial respiration if breathing has ceased or shows signs of failing. In
event of cardiac arrest apply external cardiac massage. Obtain immediate medical attention.
Further medical advice Symptomatic and supportive therapy is indicated. Cardiac sensitisation has been described
which may, in the presence of circulating catecholamines such as adrenalin, give rise to
cardiac arrhythmia’s and subsequent arrest following exposure to high concentrations
Long term exposure A lifetime inhalation study in rats has shown that exposure to 50,000 PPM resulted in benign
tumours of the testis. This is not considered to be of relevance to humans exposed to
concentrations at or below the occupational exposure limit.
Occupational exposure Recommended limit: 1000 PPM v/v - 8 hr TWA.
limits
Stability Not specified.
Conditions to avoid Use in presence of naked flames, red hot surfaces and high moisture levels.
Hazardous reactions May react violently with sodium, potassium, barium and other alkali and alkaline earth
metals. Incompatible materials: Magnesium and alloys containing more then 2%
magnesium.
Hazardous Halogen acids by thermal decomposition and hydrolysis.
decomposition products
General precautions Avoid inhalation of high concentrations of vapours. Atmospheric concentrations should be
minimised and kept as low as reasonably practicable below the occupational exposure limit.
The vapour is heavier than air and collects at low level and in confined areas. Ventilate by
extraction at lowest levels.
Respiratory protection Where doubt exists on atmospheric concentration, EHS approved breathing apparatus
should be worn. This should be self contained or of the long breather type.
Storage Keep containers dry and in a cool place away from fire risk, direct sunlight, and all sources
of heat such as radiators. Keep at temperatures not exceeding 45 °C.
Protective clothing Wear overalls, impervious gloves and goggles/face protection.
Spill/leak procedure Ensure suitable personal protective clothing and respiratory protection is worn. Provided it
is safe to do so, isolate the source of the leak. Allow small spillage’s to evaporate provided
there is suitable ventilation.
Large spillage’s: Ventilate area. Contain spillage’s with sand, earth or any suitable absorbent
material. Prevent liquid from entering drains, sewers, basements and work pits since vapour
may create a suffocating atmosphere.
1-4 EN
Refrigerant Data:
Safety Data R134a
Disposal Best to recover and recycle. If this is not possible, destruction is to be in an approved facility
which is equipped to absorb and neutralise acids and other toxic processing products.
Fire extinguishing data Non-flammable at atmospheric conditions.
Containers Fire exposed containers should be kept cool with water sprays. Containers may burst if
overheated.
Fire fighting protective Self contained breathing apparatus and protective clothing must be worn in fire conditions.
equipment
Refrigerant Oil Data

Safety Data YORK 'W' Oil
Classification Non-hazardous
In contact with skin Minimally irritating. No first aid necessary. Exercise reasonable personal cleanliness
including cleansing exposed skin areas several times daily with soap and water. Launder
soiled work clothes at least weekly.
In contact with eyes Flush eyes with eyewash solution or clean water for 15 minutes and consult a physician.
Ingested May cause nausea and diahorrhea. Obtain immediate medical attention.
Inhalation If oil mist is inhaled, remove to fresh air and consult a physician.
Occupational exposure Not determined.
limits
Stability Stable but hygroscopic - store in sealed containers.
Conditions to avoid Strong oxidisers, caustic or acid solutions, excessive heat. May degrade some paints and
rubber materials.
Hazardous Not fully, Analogous compounds evolve carbon monoxide, carbon dioxide and other
decomposition unidentified fragments when burned. Burning may evolve irritating/noxious fumes.
Respiratory protection Use in well ventilated areas - ventilate locally.
Protective clothing Goggles or face shield should be worn. Gloves not necessary, but recommended, especially
for prolonged exposure.
Spill / Leak procedure Wear suitable protective equipment. Especially goggles. Stop source of spill. Use absorbent
materials to soak up fluid (i.e. sand, sawdust and commercially available materials).
Disposal Incinerate the oil and all associated wastes in an approved facility in accordance with local
laws and regulations governing oily wastes.
Fire extinguishing data Flash point is higher than 271°C (Cleveland Open Cup Flash Point Method). Use dry
chemical, carbon dioxide or foam. Spraying water on hot or burning liquid may cause
frothing or splashing.
If a leak or spill has not ignited use water spray to disperse the vapours and to provided
protection for persons attempting to stop the leak.
Containers Fire exposed containers should be kept cool with water sprays.
Fire fighting protective Self contained breathing apparatus should be worn in fire conditions.
equipment
Thermal & Acoustic Materials Data

Health Hazard & First Aid Toxicity Index <10 to NES713 Issue 3 (1991): Non-hazardous, non-toxic. No first aid
necessary.
Stability / Reactivity Stable.
Handling / Use / Disposal No special handling precautions required. Dispose of according to local laws and regulations
governing non-biodegradable non-hazardous solid wastes.
Fire & Explosion Flammability rating Class 1 to BS 476 pt 7: Non-flammable. If forced to burn, combustion
products are typically over 95% carbon dioxide and carbon monoxide.
EN 1-5
Page Left Intentionally Blank
1-6 EN
2. Specification Refrigerant vapour is sucked into the void created by

the unmeshing of the male and female rotors. Further
YVWH water cooled chillers are completely factory meshing of the rotors closes the rotor threads to the
assembled with all interconnecting refrigerant piping suction port and progressively compresses the vapour
and wiring ready for field installation. in an axial direction to the discharge port. The vapour
is compressed in volume and increased in pressure
The unit is pressure tested, evacuated, and fully before exiting at a designed volume at the discharge
factory charged with refrigerant R134a and oil in the end of the rotor casing. Since the intake and discharge
independent refrigerant circuit. After assembly, an cycles overlap, a resulting smooth flow of vapour is
operational test is performed with water flowing through maintained.
the heat exchanger to ensure that the refrigerant circuit
operate correctly. The rotors are housed in a cast iron compressor housing
precision machined to minimize the void between the
YVWH units are designed and manufactured within an housing and the rotors. Contact between the male and
EN ISO 9001 accredited organisation and in conformity female rotor is primarily rolling on a contact band on
with the following safety standards: each of the rotor's pitch circle. It result in virtually no
rotor wear and increased reliability.
• NB/T 47012
The compressor incorporates a complete anti- friction
• GB/T 18430.1 bearing design for reduced power input and increased
reliability. Four separated, cylindrical, roller bearings
• GB/T 9237
handle radial loads. Angular-contact ball bearings
YVWH units are designed to work independently, or in handle axial loads. Together they maintain accurate
conjunction with other equipment via Modbus building rotor positioning at all pressure ratios, thereby
management systems or other automated control minimizing leakage and maintaining efficiency.
systems.
Motor cooling is provided by refrigerant vapour from
Sound Standards the evaporator flowing across the motor. Over load
protection includes overheat and current overload
The sound data for YVWH water cooled chillers
protections.
conforms to, and is rated in accordance with ARI
Standard 575.
Motor Starting
Compressor The VSD provides soft starts with no electrical inrush.
The lack of heat build-up on start-up also reduces
A semi-hermetic screw compressor is provided to ensure
required off time between starts.
high operational efficiency and reliable performance.
Capacity control is achieved through the VSD and slide
valve. The compressor is a positive displacement type Capacity Control
characterized by two helically grooved rotors, which The compressors should start at the minimum
are manufactured from forged steel. The VSD enables load position and provide a capacity control within
the compressor speed to match the system load, and 15%~100% by using one continuous function slide
the motor operates at variable speed up to 2950 rpm valve and VSD.
to directly drive the male rotor, which in turn drives the
female rotor on a light film of oil. The capacity control valve regulating spring returns
the valve to the minimum load position to ensure
Each compressor is direct drive, semi-hermetic, rotary compressor starting at the minimum motor load.
twin screw type and includes the following items:
Compressor Vi Control (Optional)
• two screw rotors, manufactured from forged steel; Compressor can adjust the internal volume ratio
automatically and seamlessly to adapt to the system
• a cast iron compressor housing precisely pressure ratio for optimal efficiency.
machined;
• a discharge check valve can prevent rotor backspin

during shutdown;
• a suction vapour cooled, high efficient and reliable

semi- hermetic motor has overload protection:
thermistor and current overload protection.
EN 2-1
Oil Separator Power Panel

The YVWH condenser has a built-in internal oil All controls are factory-wired and function tested. The
separator, to remove oil from the refrigerant and return panel enclosures are designed according to IP22 and
it back to the compressor for lubrication. An oil sump are manufactured from powder-painted steel.
is located in the oil separator, along with an oil level
switch to assure the continuous oil supply. The panel is divided into power supply section, control
section and VSD section. The power supply section
All lubricant must flow through a renewable filter before and control section have separated hinged, latched,
it is supplied to compressor to lubricate the bearings and gasket sealed doors.
and the rotors.
Control Panel
After lubricating the bearings, the oil is injected
through an orifice located in the closed thread near The control panel contains the main PCB (unit
the suction end of the rotors. The oil is automatically monitoring and control (external inputs / outputs))
injected because of the pressure difference between and the Human Machine Interface (HMI). The PCBs
the discharge pressure and the pressure at the suction within the control and power panel function as a single
end of the rotors. This lubricates the rotors as well as microprocessor. Data exchange between the PCBs is
provides an oil seal against leakage around the rotors to via a RS485 communication bus.
assure refrigerant compression (volumetric efficiency).
Control System
An oil heater is located in the oil sump inside the
The microprocessor control system is capable of
condenser. The heater is thermostatically controlled to
single circuit control to maintain liquid temperature
prevent refrigerant condensation into lubricant during
within programmed limits, as well as system safeties,
shutdown.
displaying status, and daily schedules.
Refrigerant Circuit Remote starting and flow and equipment interlock can
Each unit has an independent refrigeration circuit, the be accomplished by field supplied contacts.
liquid line components include: a filter, a manual shut-
Remote indications of alarms, run status and pump
off valve and throttling device (EEV or fixed orifice).
control are available as outputs.
Condenser Compressor starting/stopping and loading/unloading

The water-cooled condenser is a cleanable shell and decisions are performed by the microprocessor to
tube type, with 19 mm thermally enhanced seamless maintain leaving liquid temperature.
copper tubes.
Accessories and Options
The condenser shell is equipped with a pressure relief
valve set to 20.7 Bar. The condenser is manufactured Flow Switch
and tested according to NB/T 47012 or ASME Section 8 A paddle type water flow switch with 10.3 bar DWP,
Div 1. which is applicable to chilled water and cooling water
lines.
The design working pressure is 10 bar on the
waterside. The water connections are victaulic grooves Rubber Isolator Pads
as standard, HG20615 welded flanges are available as Rubber isolators for mounting under the tube sheets
an option. (field mounted).
The external surface of the condenser shell on Heat
Pump and Heat Recovery Units, is covered with 19 mm Spring Isolators
thick flexible closed-cell foam. Level adjustable, spring and cage type isolators for
mounting under the tube sheets (field mounted).
Evaporator
The evaporator is a shell and tube, falling film type heat
exchanger equipped with a pressure relief valve set to
20.7 Bar.
The evaporator is manufactured and tested according

to NB/T 47012 or ASME Section 8 Div 1.
The external surface of the evaporator shell is covered

with 19 mm thick flexible closed-cell foam. The
water connections are victaulic grooves as standard,
HG20615 welded flanges are available as an option.
2-2 EN
Nomenclature
1
YVWH180CA50A
2 3 4 5 6 7 8 9 10 11 12
BASE PRODUCT TYPE NOMINAL CAPACITY APPLICATION TYPE REFRIGERANT VOLTAGE DESIGN / DEVELOPMENT LEVEL
Y : York # # # TR C : Comfort Cooling A : HFC-134a 5 0 : 380 / 3 / 50 A : Design Series

V : VSD :115, 145, 180, 225, I : Ice storage dual conditions 5 3 : 400 / 3 / 50
W : Water cooled 260, 300, 330, 375, P : Heat pump 5 5 : 415 / 3 / 50
H : Ultra-high Efficiency 440 6 0 : 380 / 3 / 60
6 3 : 400 / 3 / 60
6 5 : 415 / 3 / 60
Component Location Diagram

7 6 5 4 3 2
8
1
1 Condenser 5 Emergency Stop Button

2 Evaporator 6 Power Panel
3 Compressor 7 Circuit Breaker
4 Control Panel 8 Pressure Relief Valve
EN 2-3
Refrigerant Flow Diagram
OF COMP Compressor
COND Condenser
EVAP Evaporator
EEV Electronic Expansion Valve
COMP FO Fixed Orifice
OE Oil Eductor
OF Oil Filter
RF Refrigerant Filter
SA Muffler
[NB1] Models 115 to 260
SA [NB2] Models 300 to 440
COND
OE
RF
EVAP
EEV [NB1]
FO [NB2]
Low pressure liquid refrigerant enters the cooler and is evaporated and superheated by the heat energy absorbed
from the chilled water passing through the cooler tubes. The low pressure vapour is returned to the compressor
where the pressure and temperature are increased. The high pressure and temperature refrigerant vapour enters the
condenser and is condensed. The fully condensed and subcooled liquid refrigerant then enters the throttling device
where pressure reduction and further cooling takes place before returning to the cooler.
2-4 EN
3. Rigging, Lifting, Handling and Storage
RIGGING AND LIFTING SHOULD ONLY BE DONE BY A PROFESSIONAL RIGGER IN ACCORDANCE

WITH A WRITTEN RIGGING AND LIFTING PLAN. THE MOST APPROPRIATE RIGGING AND LIFTING
METHOD WILL DEPEND ON JOB SPECIFIC FACTORS, SUCH AS THE RIGGING EQUIPMENT
AVAILABLE AND SITE NEEDS. THEREFORE, A PROFESSIONAL RIGGER MUST DETERMINE THE
RIGGING AND LIFTING METHOD TO BE USED, AND IT IS BEYOND THE SCOPE OF THIS MANUAL
TO SPECIFY RIGGING AND LIFTING DETAILS. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD
RESULT IN DEATH, SERIOUS INJURY OR EQUIPMENT DAMAGE.
Weights and Weight Distribution

Refer to the unit nameplate for unit shipping weight. Note that weight may vary depending on unit configuration at the
time of lifting. Standard weights and weight distribution are given below:
R1 R2
COMP
EVAP
COND
POWER CTRL
F1 F2
YVWH Weight (kg) Point Weight (kg)

Model Shipping Operating F1 F2 R1 R2
115 3986 4422 1037 1058 1134 1158
145 4668 5215 1230 1256 1328 1356
180 5712 6409 1500 1504 1671 1675
225 6152 6951 1641 1654 1821 1835
260 7046 7806 1740 1762 2139 2166
300 7309 8174 1827 1848 2236 2263
330 7726 8756 1983 2006 2370 2398
375 7879 8993 2033 2057 2438 2466
440 8386 9530 2097 2119 2643 2671
EN 3-1
Delivery and Storage Rigging

To ensure consistent quality and maximum reliability,
Prior to moving the unit, ensure that the installation site
all units are tested and inspected before leaving the
is suitable for installing the unit and is easily capable
factory. The chiller may be ordered and shipped in any
of supporting the weight of the unit and all associated
of the following forms:
services.
• Form 1 (shipped complete) The unit should be lifted in accordance with the written
rigging and lifting plan, using chains and shackles. The
• Form 2 (shipped without refrigerant charge) shackles should be inserted into the respective holes in
Units are filled with YORK W oil and shipped without the tube end sheets (lifting holes in the tube end sheet
export crating, unless crating has been specified on the are for a 6.8 shackle).
Sales Order.
Use spreader bars to avoid lifting chains hitting the
If the unit is to be put into storage, prior to installation, chiller. Various methods of spreader bar arrangements
the following precautions should be observed: may be used, keeping in mind the intent is to keep the
unit stable and to keep the chains from hitting the chiller
• Ensure that the unit is not exposed to wind and and causing damage.
rain.
Do not move the unit on rollers, or lift it using
• Ensure that all openings, such as water a forklift.
connections, are securely capped.
• The unit should be stored in a location where there

is minimal activity to limit the risk of accidental
physical damage.
• To prevent inadvertent operation of the pressure

relief devices the unit must NOT be steam cleaned.
• It is recommended that the unit be periodically

inspected during storage.
• If the unit is stored for longer than six months, you

must comply with screw chiller requires long-term
storage requirements detailed in documents (Form
50.20-NM9 / Form 50.20-CL9 / Form 50.20-NM1).
Inspection
The unit shipment should be checked on arrival to see
that all major pieces, boxes and crates are received.
Each unit should be checked on the trailer or rail car
when received, before unloading, for any visible signs
of damage. Any damage of signs of possible damage
must be reported to the transportation company
immediately for their inspection.
When received at the job site,all containers should be

opened and the contents checked against the packing
list. Any material shortage should be reported to YORK
immediately.
3-2 EN
Maintenance space requirements are as follows: Rear,
4. Installation
Ends and Above Unit - 610 mm
The YVWH unit is shipped as a single factory assembled, Front of Unit - 914 mm
piped, wired and refrigerant charged package (or
nitrogen holding charge), requiring a minimum of field Tube Removal - See following table
labour to make chilled water connections, condenser
water connections, refrigerant atmospheric relief YVWH Models Tube removal space
connections, and electrical power connections. 115, 145, 180, 225 2591 mm
York representatives will provide unit installation

YVWH Models Tube removal space
inspection, initial start-up and other services as detailed
260, 300, 330, 375, 440 4267 mm
in the supply contract.
Installation of Vibration Isolators
The YORK Warranty will be voided if the following
The optional vibration isolators are shipped loose with
restrictions are not adhered to:
the chiller.
•• No valves or connections should be opened Please refer to the floor layout drawing, for installation
under any circumstances because such action will positions for the units.
result in loss of the factory charged refrigerant or
nitrogen. Isolator Installation
•• Do not dismantle or open the Unit for any There are two types of isolator available: rubber pads
reason except under the supervision of a YORK or spring isolators.
representative. Locating and installing isolator pads
•• Do not make final power supply connections to the The isolator pads should be located in accordance with
compressor motor or control panel. the floor layout drawing. After the isolator pads have
•• Do not charge the compressor with oil. been placed into position on the floor, lower the unit
onto the pads. Make sure the pads are even with the
•• Do not attempt to start the system. edges of the mounting feet. When the unit is in place,
remove the rigging equipment and check that the chiller
•• Do not supply the evaporator with hot water is level, both longitudinally and transversely.
(temperature limit is 38°C (100°F) or steam
YVWH115, YVWH145, YVWH180, YVWH225
Location Requirements Unit Weight (kg) Unit Weight (lbs) Part No.
YVWH units are low noise, and low vibration and can be UP TO 7423 UP TO 16365 028W14462-000
located in any building or structure that is level (within
6 mm) and can withstand the weight of the entire unit. YVWH260, YVWH300, YVWH330, YVWH375, YVWH440
Unit Weight (kg) Unit Weight (lbs) Part No.
The unit should be located in an indoor location where 7424 TO 13079 16366 TO 28835 028W14459-000
temperature ranges from 4°C to 43°C and the altitude
is less than 1500 metres. The longitudinal alignment of the unit should be
checked by placing a level on the top centre of the
The units are furnished with neoprene vibration isolator
evaporator shell under the compressor. Transverse
mounts for basement or ground level installations. Unit
alignment should be checked by placing a level on top
may by located on upper floor levels providing the
of the shell end sheets at each end of the unit.
floor is capable of supporting the total unit operating
weight (in this application, the spring isolator option is The unit should be level within 6.4 mm from one end to
recommended). the other end and from front to rear. If the chiller is not
level within the amount specified, lift it and place shims
A level floor, mounting pad or foundation must be
between the isolation pad and the tube sheets.
provided by others, capable of supporting the operating
weight of the unit. Checking the Isolator Pads Deflection
There should be sufficient clearances at the sides and All isolator pads should be checked for the proper
top of the unit to carry out routine maintenance work. deflection while checking the level of the unit. Each pad
In addition, tube removal space should be allowed at should be deflected approximately 4 mm (0.15"). If an
one end of the unit for cleaning the evaporator and isolator pad is under deflected, shim should be placed
condenser tubes, a doorway or other suitable hole between the unit tube sheet and the top of the pad to
maybe used. equally deflect all pads.
EN 4-1
Installing Option Spring Isolators
In order to mount spring isolators, first remove the nuts

and screws on the spring isolator supports. Before the
unit is positioned, the isolator supports should be bolted
to the unit support. Position the 4 spring isolators,
Tube screw out the adjusting screws on each isolator until
Sheet they reach out to match the isolator support holes.
Then lower down the unit on the adjusting screws.
3/4”
[19] End The levelling bolts should now be rotated one (1) turn at
DIA. Plate
a time, in sequence, until the unit end sheets are clear
3”[76] 6” of the floor or foundation by 22 mm (7/8") and the unit
B
[152] is level. Check that the unit is level, both longitudinally
[76] [152] and transversely. If the levelling bolts are not long
13/16”
[20] enough to level unit due to an uneven or sloping floor or
foundation, steel shims (ground, if necessary) must be
A added beneath the isolator assemblies as necessary.
After the unit is levelled, wedge and shim under each

5 1/2 ”
C [140] corner to solidly support the unit in this position while
piping connections are being made, pipe hangers
3/4”
adjusted and connections checked for alignment. Then
[19]
the unit is filled with water and checked for leaks. The
4 1/2 ” levelling bolts should now be finally adjusted until the
[114] D wedges and shims can be removed the unit should
[111
] now be in correct level position, clear of the floor or
foundation and without any effect from the weight of
YVWH Models
the piping.
Dim. mm (") 115, 145, 180, 225 260, 300, 330, 375,
A 152 (6") 152 (6")
B 38 (1-1/2") 38 (1-1/2")
C 140 (5-1/2“) 178 (7")
D 114 (4-1/2“) 152 (6")
Part No.: 029W27514-### Part No.: 029W27515-###
YVWH115 YVWH225，YVWH260，YVWH300
Unit Weight (kg) Unit Weight (lbs) Part No. Unit Weight (kg) Unit Weight (lbs) Part No.
3115 TO 4453 6866 TO 9818 029W27514-002 6928 TO 8288 15273 TO 18272 029W27515-001
YVWH145 YVWH330，YVWH375，YVWH440
Unit Weight (kg) Unit Weight (lbs) Part No. Unit Weight (kg) Unit Weight (lbs) Part No.
4454 TO 5526 9819 TO 12182 029W27514-003 8289 TO 10391 18273 TO 22909 029W27515-002
YVWH180
Unit Weight (kg) Unit Weight (lbs) Part No.
5527 TO 6927 12183 TO 15272 029W27514-004
4-2 EN
YVWH Floor Layout Diagram
Model A B C D E F
YVWH115 2731 1670 2937 1718 152 200
YVWH145 2731 1750 2937 1798 152 200
YVWH180 2731 1960 2937 2008 152 200
YVWH225 2731 1970 2937 2048 152 230
YVWH260 4407 1890 4613 1968 152 230
YVWH300 4407 1960 4613 2038 152 230
YVWH330 4407 2060 4613 2138 152 230
YVWH375 4407 2060 4613 2138 152 230
YVWH440 4407 2060 4613 2138 152 230
EN 4-3
Piping Connections Any debris left in the water piping between

The following connection recommendations are the strainer and cooler could cause serious
intended to ensure safe and satisfactory operation of damage to the tubes in the cooler and must
the unit. Failure to follow these recommendations could be avoided. The installer/user must also
cause harm to persons, or damage to the unit, and may ensure that the quality of the water in
invalidate the warranty. circulation is adequate, without any dissolved
gases, which can cause oxidation of steel
The maximum flow rate and pressure drop for parts within the cooler.
the evaporator and condenser must not be
exceeded at any time. Refer to Section 9 for
details.
A flow switch must be directly in series with the

evaporator/ condenser and wired back to the control Evaporator
panel using screened cable. For details, refer to or
Condenser
customer connection diagram. This is to prevent
damage to the evaporator/ condenser caused by
inadequate liquid flow. A paddle type flow switches are
suitable for 10 bar working pressure.
The chilled water pump should be installed in the Flow Switch Filter
entering water pipe. Pipework and fittings must be
Stop Valve Pressure Meter
separately supported to prevent any loading on the
unit. Flexible connections are recommended which will Regulation
Drain
also minimize transmission of vibrations to the building. Valve
Flexible connections must be used if the unit is mounted
Flow Meter Thermometer
on anti-vibration mounts as some movement of the unit
can be expected in normal operation. 3-way Valve for Flow Rate Control
Pipework and fittings immediately next to the evaporator

should be readily dismantled to enable cleaning prior to
operation, and to facilitate visual inspection of the heat Water Treatment
exchanger nozzles.
The unit performance provided in the design guide is
A strainer must be mounted on the waterside of the based on a fouling factor of (0.044 m²·℃/kW for
evaporator and condenser respectively, preferably of condenser and 0.0018 m²·℃/kW for evaporator). Dirt,
40 mesh, fitted as close as possible to the liquid inlet scale, grease and certain types of water treatment will
connection, and provided with a local water cut-off adversely affect the heat exchanger surfaces and
switch. therefore the unit performance. Foreign matter in the
water system(s) can increase the heat exchanger
The evaporator must not be exposed to too high pressure drop, reducing the flow rate and causing
flushing velocities or debris deposited during flushing. potential damage to the heat exchanger tubes.
It is recommended that a suitably sized by-pass YORK recommends that a water treatment specialist
and valve arrangement be installed to allow flushing should be consulted to determine whether the
of the pipework system. The by-pass can be used proposed water composition will adversely affect the
during maintenance to isolate the evaporator without evaporator materials of carbon steel and copper. The
disrupting flow to other units. pH value of the water flowing through the evaporator
must be kept in a range between 6.5 and 8.0. The
Thermometer and pressure gauge connections should
water quality of chiller should be in accordance with
be provided on the inlet and outlet connections of the
local code.
evaporator and condenser.
Drain and vent valves (by others) should be installed in

the connections provided in the cooler and condenser
liquid heads. These connections may be piped to drain
if desired.
4-4 EN
Quality requirement of water used in chiller

Name Unit Allowable value Corrosion Fouling The size of any pipework attached to a relief valve must
PH value(25°C) - 6.5 to 8.0 X be of sufficient diameter so as not to cause resistance
Conductivity(25°C) s/cm <800 X to the operation of the valve. Unless otherwise specified
Chloridion mg/L <200 X by local regulations, the internal diameter depends on
Sulphate ion mg/L <200 X the length of pipe required and is given by the following
Acid wastage mg/L <100 X formula:
Total Hardness mg/L <200 X
Calcium Hardness mg/L <150 X D5 =1.447 x L
SiO2 mg/L <50 X
Where:
Notes:
D = minimum pipe internal diameter in centimetres
1. The user should make regular inspections on (cm) L =length of pipe in meters (m)
the water quality before installation and during use. If
the water quality does not meet the requirements, the If relief pipework is common to more than one valve, its
heat exchange tubes will be in the danger of fouling, cross sectional area must be at least the total required
corruption and even leakage when using the 'Defective' by each valve. Valve types should not be mixed on a
water long term. common pipe. Precautions should be taken to ensure
that the exit of relief valves/vent pipe remain clear of
2. Testing about the influence of using 'Defective' obstructions at all times.
water whose quality exceeds the limits for long term
shows that, the chiller will fail to run normally due to the Electrical Connection
heat exchanger tubes corrupting and leakage. The following electrical connection recommendations
3. Fouling testing about the influence of using are intended to ensure safe and satisfactory operation
'Defective' water whose quality exceeds the limits of the unit. Failure to follow these recommendations
for long term shows that, the chiller capacity will be could cause harm to persons, or damage to the unit,
decreasing due to the heat exchanger tube fouling. and may invalidate the warranty.
4. The water should be drained out of the heat No additional controls (relays, etc.) should be mounted
exchangers, if the unit is stopped for a long time, it is in the control panel. Power and control wiring not
suggested that the heat exchanger tubes should be connected to the York control panel should not be run
cleaned after each long term stop. through the control panel. If these precautions are
not followed it could lead to a risk of electric shock. In
5. User will be responsibility for any losses addition, electrical noise could cause malfunctions or
caused by poor water quality. damage the unit and its controls.
Since some internal components are live when main

Pipework Arrangement
power is switched on, the unit should not be switched
The following are suggested pipework arrangements for on, until it has been commissioned by York authorized
single unit installations. For multiple unit installations, personnel after connection.
each unit should be piped as per the relative drawings.
Condenser Cooling Water System
Connection Types and Sizes
For YVWH units, condensers are usually piped in
Please refer to the physical data table for connection conjunction with a cooling tower.
sizes of each model.
With water cooled units it is necessary to control the
The piping connections of evaporator and condenser condenser water flow and/or temperature into the
are victaulic grooves as standard, HG20615 welded condenser to maintain proper condensation pressure
flanges are available as an option. to ensure satisfactory operation of the unit.
Refrigerant Relief Valve Piping In the case of low ambient temperature, transition
The evaporator and condenser are each protected season or out the scope of rating software, in order to
against internal refrigerant overpressure by refrigerant meet customer application and enhance unit stability,
relief valves. It is recommended that each valve should it is suggested to add the following controls; direct
be piped to the exterior of the building so that when the pressure control or inlet temperature control.
valve is activated the release of high pressure gas and
liquid cannot be a danger or cause injury. Direct Pressure Control
With YVWH units it is possible, if desired, to control the
from the unit refrigerant pressure. The refrigerant

pressure can either be used to control cooling tower
EN 4-5
recirculation system can be used with control based

on condenser inlet liquid temperature as shown in the
way bypass valve. The purpose of this method is to diagram above. In this case the objective is to
keep a low and steady discharge pressure .However, maintain the inlet cooling liquid temperature as low as
for units using R134a refrigerant, the discharge possible, although still observing the minimum limit of
pressure is at least 2bar higher than the suction 18°C. Meanwhile, ensure that the condensation pre-
pressure, and 3bar higher is recommended. In that ssure is at least 3bar higher than the evaporation
case, units should be controlled by a certain setpoint pressure, to ensure chiller steady start.
higher than suction pressure or be controlled by the
suction pressure and a pressure difference. However, Variable Primary Flow
the temperature and flow rate of cooling water Johnson Controls recommends a maximum 10%
should not exceeds the allowable range.Chiller does
not provide this control function, which needs to be for variable primary applications. Provide 8 to 10
realized through customer system. gallons per chiller ton (8.6 to 10.8 litres per cooling
or chiller shutdowns. There are many other design
Cooling
Tower
information for YVWH chillers.
Pump Power Wiring

The allowable variation range of power supply voltage
is ±10%.
All electrical wiring should be carried out in accordance
Condenser 3-way with local regulations.
Valve
In accordance with China National Standard it is the
responsibility of the user to install overload protection
Bypass Loop (current) for input power supply to the unit.
All sources of supply to the unit must be taken via a

Cooling
common point of isolation (not supplied by York).
Tower
Single Point Power Supply Wiring
/ 50Hz,60Hz power supply to the unit with circuit

protection. Connecting power supply to the circuit
breaker located in the power panel on site. Refer to
Condenser 3-way Control Panel Wiring
Pump Valve
The power connected to the I/O board input terminals
is 12 VDC while the power connected to the I/O
Cycling Loop
board output terminals is 220 VAC.
The wiring for 220 VAC power must use dry-contacts
(It is suggested to use the golden contact).If the dry-
Inlet Temperature Control contact is part of a relay or a contactor, a capacitance-
For a cooling tower system the simplest forms of resistance suppressor winding must be used to
control is to use fan cycling, fan speed control, or air minimise Electromagnetic Interference. Make sure
damper control, with the tower having a thermostat in that the above precautions are followed to avoid the
its sump. This will ensure stable condenser cooling Electromagnetic Interference, which may result in the
fault or damages on the unit or the controller.
liquid temperature and should be adjusted to ensure a
condenser cooling liquid entering temperature of not The length of cable connected to these terminals
lower than 18°C at lower ambient conditions. Mea- should not exceed 7.5 metres.
nwhile,ensure that the condensation pressure is at
least 3bar higher than the evaporation pressure.to 220 VAC Outputs
ensure chiller steady start. Chiller does not provide this Chilled Water pump starter
control function, which needs to be realized through Terminals 41 and 2A provide a 220 VAC output for
customer system. water pump control. Starting and stopping of pump
can be achieved by a contactor and the programmed
If these methods are not available, or a cooling tower is start / stop.
not the source of cooling water, then a three way valve
4-6 EN
Note: The power load should not exceed 5W. Power Factor Corrections
Power factor correction capacitors must not be used,
Cooling Water pump starter and may need to be removed from existing installation
where a new chiller is being installed with a VSD. The
Terminals 42 and 2B provide a 220 VAC output for water VSD has a fundamental power factor of 0.95 minimum
pump control. Starting and stopping of pump can be at all operating loads and conditions. When included,
achieved by a contactor and the programmed start / our Parallel Active IEEE 519 filter raises the total
stop. power factor of the VSD to 0.98 at all loads. The
Note: The power load should not exceed 5W. following list details where capacitors often are found,
the effect on our equipment, and the various
Hot Water pump starter resolutions:
Terminals 43 and 2C provide a 220 VAC output for
1.Capacitors on building distribution: Capacitors could
water pump control. Starting and stopping of pump can
be located at one or several places on a distribution
be achieved by a contactor and the programmed start /
system (typically 460 V). In such a case, the solid-state
stop.
motor controllers may not run, or may have difficulty
Note: The power load should not exceed 5W. starting. The degree of malfunction depends on the
size of the capacitors, the distance away from the
Run solid-state controls, and the size of the building supply
transformer.
Terminal 44 and 2D provide a 220 VAC output to indicate
a run condition. With the VSD, there is no way to know in advance
Note: The power load should be less than 5W. whether the capacitors will cause interference. When a
VSD is started and there are any problems caused by
Alarm power factor capacitors, it will be necessary to remove
those capacitors. In some installations, capacitors are
Terminal 45 and 2E provide a 220 VAC output to indicate switched online as the power factor drops. The
an alarm condition. switching transient created by connection and
disconnection power factor capacitors may cause the
Note: The power load should be less than 5W.
VSD to trip off-line, and may cause VSD failure.
12 VDC Inputs
2.Take care when retrofitting a VSD. Many times power
Chilled liquid flow switch factor capacitors were used with the electromechanical
starter for the chiller motor.
terminals 60 and 61 to provide adequate protection
against loss of evaporator liquid flow. 3.Capacitors on high-voltage primary side of the
building supply transformer. High-voltage power factor
Note:Contact resistance should be less than 0.5Ω. capacitors may be located on the primary side of the
transformer supplying power to the VSD without
Cooling liquid flow switch causing any malfunction to equipment on the
secondary side.
terminals 60A and 62 to provide adequate protection Generator Operation

against loss of condenser liquid flow. When switching from utility power to generator pow¬er,
a minimum of a 10-second delay must be provid¬ed.
Note:Contact resistance should be less than 0.5Ω.
This same delay is required when switching power back
from generator power to utility power, unless a
Remote Run/Stop
synchronized transfer system is used. The generator
Connect a remote switch between 70 and 60J to must be compatible with the input harmonics of up to
provide remote start/stop if required. 35% TDD without the harmonic filter and up to 5% TDD
with the harmonic filter.
Note: Contact resistance should be less than 0.5Ω.
Remote Interlock
Connect a remote switch between 67 and 60F to provide

remote interlock with other equipment if required. If not
required, please connect a link between 67 and 60F.
Note: Contact resistance should be less than 0.5Ω.
EN 4-7
Customer Connections
4-8 EN
5. Commissioning Earthing
Make sure all the protective conductor is properly and
Preparation tightly connected to the ground.
Commissioning of this unit should only be Oil heater

carried out by Johnson Controls Authori- Verify that the oil heater is powered on. If the chiller
sed personnel. has not had power applied for more than 15 days, the
compressor are not allowed to run unless the oil heater
has been on for more than 5 hours.
This section must be read in conjunction with the
control system operation, in section 6. Water System
Verify the chilled liquid system has been installed
Power Off
correctly, and has been commissioned with the correct
The following basic checks should be made with the direction of water flow through the cooler. The inlet
customer power supply to the unit switched off. should be connected to the bottom nozzle of water box
of the cooler and the outlet to the top one. Purge air
Ensure all sources of supply to the unit are using the plugged air vent mounted on the top of water
locked off, in the OFF position. box.
Flow rates and pressure drops must be within the limits

given in the Section 9. Out of these limits is undesirable
and could cause damage.
Inspection
Inspect unit for installation damage. If found, take Low Temperature Brine Chiller
action or repair as appropriate. Confirm the freezing point of the evaporator brine fluid,
using a hydrometer or an optical refractometer to test
Refrigerant Charge the concentration of the birne and calculate the freezing
Packaged units are normally shipped as standard with a point. Concentrations and freezing points of glycol
full refrigerant operating charge. Check that refrigerant solution:
pressure is present in the system and that no leaks are E.G wt% Freezing point °C E.G wt% Freezing point °C
apparent. If no pressure is present, a leak test must 5 -1.4 20 -7.8
be undertaken, located and repaired the leak(s). These 10 -3.28 26 -11.38
systems must be evacuated with a suitable vacuum 15 -5.31 30 -14.04
pump/recovery unit as appropriate to below 500 mHg.
When working on the ITS mode, the LOW LELT / LEP
Valves UNLOAD / LEP SHUT DOWN should be reset. Confirm
Open discharge valve on compressor and liquid line that the temperature corresponding to the LOW LELT /
angle valve under condenser fully (counter-clockwise) LEP UNLOAD / LEP SHUT DOWN are higher than the
then close one turn of the stem to ensure operating freezing point of brine, and that any of these two values
pressure is fed to pressure transducers. Open all angle should be at least 3°C higher than the brine freezing
valves on the oil return line and eductor line. point.
Saturated temperature of R134a in difference pressure:

Isolation / Protection
Verify all sources of electrical supply to the unit are Sat. Press. Sat. Press. Sat. Press.
Temp.°C kPa Temp.°C kPa Temp.°C kPa
taken from a single point of isolation.
-15 16 4 -8 21 7 -1 282
-14 17 1 -7 22 5 0 293
Control Panel
-13 17 8 -6 23 4 1 304
Make sure the control panel is free of foreign materials -12 18 5 -5 24 3 2 315
(wire, metal chips, etc.) and clean out foreign materials -11 19 3 -4 25 3 3 326
if found.
-10 20 1 -3 26 2 4 338
-9 20 9 -2 27 2 5 350
Power Connections
Check that the customer power cables are connected Flow Switch
correctly to the circuit breaker. Ensure that connections Verify a chilled water flow switch is correctly fitted in the
of power cables within the panels to the circuit breaker customer’s piping on the cooler outlet, and wired into
are tight. the control panel correctly using shielded cable.
EN 5-1
Control Panel Power Supply

Confirm the control panel is powered on and the LCD
screen can display normally.
Programmed Options
Make sure all the options programmed into the panel are
in accordance with the customers order requirements.
Programmed Settings
Make sure all the setpoints are in accordance with the
operating requirements. Water temperature should be
set according to the unit type and operating conditions.
Time and Date

Set the time/date using the Setting page.
Start-up/Stop Programming
Set the Start/Stop timers, schedule days, special days,
alternate day and holidays via the Schedule page.
Setpoints
Set the setpoints and control range of the chilled/hot
liquid.
The chiller is now ready to work.
First Time Start-Up

During the commissioning period there should
be sufficient heat load to run the unit under
stable full load operation to enable the unit
controls, and system operation to be set up
correctly, and a commissioning log taken. Be
sure that the operating instructions in section
6 have been fully understood and the System Start-up
Checklist is completed.
Start-up
Press the ON/OFF key on the OptiView™ LT Panel,

and there may be a few seconds delay before the
compressor starts because of the anti-recycle timer.
Be ready to push the Emergency Switch immediately
if any unusual noises or other adverse conditions
appear during the compressor starting.
Oil Pressure
When a compressor starts, inspect the running

information from the OptiView™ LT Panel, and verify
that oil pressure develops immediately. If oil pressure
does not develop, the automatic controls will shut down
the compressor. Under no circumstances should a
restart attempt be made on a compressor, which can
not develop oil pressure immediately.
5-2 EN
6. Unit Operation Start-up

Check the main power supplies to the unit are ‘ON’, all
General refrigerant service valves are open (anti-clockwise one
turn short of fully open) and both chilled and cooling
Units are designed to work independently, or in
liquid have a regular flow rate, then press the ‘ON/OFF’
conjunction with other equipment via Modbus building
key on the OptiView™ LT Panel.
management systems or other automated control
systems. The controller will perform a pre-check to ensure that
if there is any the daily/holiday schedule or remote
Control System interlocks to prohibit the unit to run, and all safety
The microprocessor control system is capable cut-outs are satisfied and the cooling or heating load
refrigerant circuit control to maintain liquid temperature is required (i.e. that the chilled liquid temperature is
within programmed limits, as well as system safeties, outside the set limits). Any problems found by the pre-
displaying status, and daily schedules. check will be displayed. If no problems are found and
cooling/heating load is required, the compressor will
Remote starting and flow and equipment interlock can start.
be accomplished by field supplied contacts.
Remote indications of alarms, run status and pump Normal Running and Cycling
control are available as outputs. Once the unit has been started, all operations are fully
automatic. After an initial period at minimum capacity
Compressor starting/stopping and loading/unloading on the compressor, the control system will adjust the
decisions are performed by the microprocessor to unit load depending on the chilled liquid temperature
maintain leaving liquid temperature. and rate of temperature change. If very little heat load
is present, the compressor will continue at minimum
OptiView™ LT Panel capacity or perform a cycling shutdown to avoid
The OptiView™ LT Panel enables the user to control overcooling the liquid. In that case, the compressor will
the unit operation either manually or automatically or restart automatically when the liquid temperature rise
via remote communications. In addition, it provides again.
access to view, change and program parameters and
Once the compressor is running, the evaporated
system commands and view faults through an LCD
refrigerant vapour is pumped into the water cooled
touch screen.
condenser, which results in the rise of discharge
All the data is displayed in metric values, in English or pressure.
Chinese.
Once the compressor is running the controller monitors
The following sections give an overview of the operation oil pressure, motor current, and various other system
of the unit and the use of the OptiView™ LT Panel. parameters such as discharge pressure, chilled liquid
temperature, etc. Should any problems occurs, the
control system will immediately take appropriate action
and display the nature of the fault.
After the unit stops, the check valve of compressor may

send out some noises, which is caused by the internal
refrigerant equalizing due to the pressure differential. It
is a normal phenomenon and has no influence on the
performance and reliability of unit.
EN 6-1
Main (Home) Page
FUNCTION ON/OFF
KEY KEY
OPERATING
STATUS
System
temperatures,
pressures
and currents
STATUS SYMBOL & STATUS/FAULT INFORMATION DATE & TIME ACCESS LEVEL
Starting, Running, Stopping-Unload, Cycling Stopped, KEY
Stopped-Ready, Stopped-Fault Present V: View
O: Operator
S: Service
This page displays unit current operating status and / or fault information and current time and date.
The ON/OFF key, is used to start or stop the unit. The ON/OFF key is active on all pages.
After actuation, confirmation is required to complete mode change.
The ON/OFF key also indicates unit status (grey when unit is OFF or green when unit is operating). The
key will also remain grey when the unit is prevented from starting by safety faults etc.
6-2 EN
The ACCESS LEVEL key, is used to change The FUNCTION key is used to select the
the access level pages to the different Function Page.
pages. At power on, the access level is view.
.
The ACCESS LEVEL key is only active on the
Main (Home) page. After the FUNCTION key has been
activated, it is replaced with the RETURN
key.
After actuation, confirmation is required using the The HOME key enables instant return to the
Change User button to carry out the access level Main Page.
change.
Navigation through the pages accessed via the

FUNCTION key and Function page is completed
through clicking related graphics or buttons:
The Logout button is used to return to view access

level.
After confirmation, the correct password must be

entered for the required level (operator or service) and
the entry confirmed by the enter key to complete the
access level change.
The alternate keypad is selected using the [123,.?] key

on the qwerty keypad and vice/versa when entering the
password.
EN 6-3
Programmable keys within the pages, allow parameters Digital parameters are changed with the digital
to be modified when permitted (by access level). keyboard, which appears when the parameter is
selected, and confirmed with the [TICK] or cancelled
Option parameters are selected from the options in with the [CROSS].
pop-up dialogue, only one option per parameter is
selectable, and confirmed with the [TICK] or cancelled
with the [CROSS].
The modification of parameters will be accepted if the

value is within the parameter range.
Binary parameters (e.g. true or false) are changed by

clicking the parameter item and pressing [Confirm].
6-4 EN
Function Page
This page is used to navigate to pages within the panel.
Access Level
V O S
Evaporator
Condenser
Compressor
VSD
System
Evaporator
Condenser
Condenser Level Control
Compressor
VSD
Diagnostic
Save History
Clear Safeties
Clear History
Trend
Schedule Setting
Special Day
Display
Date & Time
Security
Upgrade
Calibration
About
FCT
Values can be viewed Values can be adjusted
EN 6-5
View Pages
The view pages display the unit component operating temperatures, pressures, switch and pump status, runtime,
starts timers and electrical data.
Pages Item Access (V / O / S)

Leaving Chilled Temp.
Return Chilled Temp.
Evaporator Pressure
Saturation Temp.
Evaporator
Small Temp. Diff.
Chilled Liquid Flow Switch
Liquid Pump
Pump Total Run Hour
Leaving Condenser Temp.
Return Condenser Temp.
Condenser Pressure
Saturation Temp.
Condenser Small Temp. Diff.
Liquid Level
Condenser Liquid Flow Switch
Liquid Pump
Pump Total Run Hour
Run Time
Total Run Hour
Number of Starts
Anti-Recycle Countdown
Slide Valve Status
Vi Value/Vi status
Run Current
Percent FLA
Motor Temperature A
Motor Temperature B
Compressor
Motor Temperature C
Discharge Temp.
Disch. Superheat
Oil Pressure
Liquid Injection Oil Cooling
Oil Supply Circuit
Oil Heater
Low Oil Level Switch
Hot Gas Bypass
Command Frequency
Running Frequency
DC-Link Voltage
Output Voltage
VSD Motor Current
Motor kW
Heatsink Temperature
VSD Running Status
Fault Code
RMS Supply Voltage A
RMS Supply Voltage B
RMS Supply Voltage C
RMS Supply Current A
RMS Supply Current B
RMS Supply Current C
APF RMS Filter Current A
RMS Filter Current B
RMS Filter Current C
Supply Power Factor
Voltage THD A
Voltage THD B
Voltage THD C
Supply Current THD A
Supply Current THD B
Supply Current THD C
Values can be viewed
6-6 EN
Configure Pages
The configure pages are used to set the unit operating mode and parameters. Details of the settings and
values are given in the following table. For detailed information on service parameters, contact your local
Johnson Controls Service Centre.
Visit
Pages Class Item Values / Range
level
Unit Type O Factory Set
Cooling, Ice Storage, Heat Pump, Remote. Default:
Operating Mode O
Cooling (Set Unit must be stopped)
System
Local/Remote Mode O Local, Remote I/O, Communication. Default: Local
Unit ID number O Range: 1 to 247. Default:
Schedule Start/Stop O Enable / Disable. Default: Disable
Leaving Chilled TEMP SETPT O Range: 4.0 to 21.0°C. Default: 7.0°C
After the unit cycling stops, if the leaving chilled
temperature goes above the ‘Leaving Chilled Temp.
D O
Setpoint + D’, then the unit will cycle start. Range: 0.5 to
2.0°C, default: 1.0°C
When the unit is running, if the leaving chilled
temperature falls below the ‘Leaving Chilled Temp.
Db O
Setpoint - D - Db’, then the unit will cycle stop. Range:
1.0 to 2.5°C, default: 2.5°C
Evaporator Actual Leaving Chilled Temp. Display range: -20.0 to
Leaving Chilled TEMP V
80.0°C
Actual Return Chilled Temp.
Return Chilled TEMP V
Display range: -20.0 to 80.0°C
Actual Evaporator Pressure.
EVAP PRESS V
Display range: 0.0 to 2069.0 kPa
Actual Evaporator Saturation Temp.
Saturation TEMP V
Actual Evaporator Small Temp. Diff.
Approach TEMP V
Actual Leaving Condenser Temp.
Leaving COND TEMP V
Actual Return Condenser Temp.
Return COND TEMP V
Actual Condenser Pressure.
Condenser COND PRESS V
Actual Condenser Saturation Temp.
Saturation TEMP V
Actual Condenser Small Temp. Diff.
Approach TEMP V
EN 6-7
Visit
Pages Class Item Values / Range
level
Actual Discharge Temp.
DIS TEMP V
Actual Disch. Superheat.
DIS Superheat V
Actual Oil Pressure.
Oil PRESS V
Actual Run Current.
AVG Motor Current V
Display range: 0.0 to 1000.0 A
Compressor Compressor % of actual Run Current divided by the FLA.
Motor Current V
Display range: 0.0 to 100.0 %.
Actual Phase A Motor Temperature.
Motor TEMP A V
Display range: 0.0 to 130.0°C
Actual Phase B Motor Temperature.
Motor TEMP B V
Actual Phase C Motor Temperature.
Motor TEMP C V
Anti-Recycle Timer V Actual time of Anti-Recycle Countdown
6-8 EN
History Page
This page is used to access the historical data on faults, safeties etc. that are stored during unit operation.
The faults are listed sequentially on the page, with details of date, time, type and description of fault. For
detailed information on Safety Faults, Cycling Stops and Warnings, refer to the Trouble Shooting Section.
When a fault is selected, the history details are displayed listing the system parameters at the time of fault
EN 6-9
The following parameters can be checked on the details pages:

ID Parameter UOM ID Parameter UOM
962 Leaving COND TEMP °C 963 Return COND TEMP °C
964 Leaving Chilled TEMP °C 965 Return Chilled TEMP °C
1165 EVAP PRESS kPa 943 COND PRESS kPa
1206 DIS TEMP °C 1207 Oil PRESS kPa
1221 AVG Motor Current A 1223 Motor Current %
949 COND Level % 1121 EEV %
1403 Motor TEMP A °C 1404 Motor TEMP B °C
1405 Motor TEMP C °C 1069 HMI Start/Stop
901 EVAP Liquid Flow Switch 902 Operating Mode Switch
1375 High PRESS Switch 904 Low Oil Level Switch
906 External Interlock 1376 Motor Internal Protect/VSD Fault
1377 Starter Running Feedback 908 Remote Switch
911 COND Liquid Flow Switch 1378 Motor Temp High Protect
926 COND Liquid Pump 927 EVAP Liquid Pump
1383 CR4 Solenoid Valve Load 1384 CR3 Solenoid Valve Unload
1391 COMP Y Contact/VSD Start 1392 COMP Δ Contact
930 Oil Heater 931 HGBP Solenoid Valve
932 Alarm 935 Unit Running
1393 Liquid Injection Solenoid Valve 1394 Oil Supply Solenoid Valve
1074 Total Run Hour H 1072 Starts
1080 Unit Type 1082 Local/Remote Mode
1084 Operating Mode 1227 FLA A
1417 Motor Current High Limit % 1232 Motor Current Low Limit %
1418 Leaving Chiller TEMP SETPT °C 1419 EVAP Low PRESS Stop SETPT kPa
1420 COND High TEMP Stop SETPT °C 1421 High PRESS Stop SETPT kPa
1166 Standby Anti-Freezing 1167 Smart Freeze
1323 Command Frequency Hz 1324 Output Frequency Hz
1325 DC-Link Voltage V 1326 Output Voltage V
1327 Output Current A 1328 Motor kW kW
1329 Heatsink TEMP °C 1367 VSD Running Status
is used to clear faults,
is used to clear saved historical fault data.
is used to create trends of the parameters above using the ID to select. Up to five trends of
different parameters can be created. This feature is useful for monitoring parameters during fault
diagnosis, and when unit performance is below standard.
6-10 EN
The + button is used to add parameter trends.
Parameter ID's are entered with the digital keyboard, which appears, and confirmed with the [TICK] or cancelled with
the {CROSS].
By default the sample interval, is set to 60 seconds. This can be modified, by clicking on the interval and inputting the
new value into pup-up dialogue (range is 1~3000 seconds).
will start recording the selected parameter trend. Note: A U-disk is required to record parameter trends, pop
up dialogues will confirm whether a U-disk is available. When no U-disk is available, only the graph can be displayed.
will enable the selected parameter graph to be viewed.
EN 6-11
Schedule Page
This page is used to set the schedules, holidays and alternate days that are used to control the unit operation
when the Schedule Start/Stop on the System Page (Configure Pages) is enabled.
In Schedule Setting, the schedule for startup or shutdown of the unit can be set based on week, holiday or alternate
day. Each day can have four settings (maximum).
To set a new time setting,: click button to create a default item, then click this item and change the time using the
up or down buttons, use the button to enable startup or shutdown timing, and [Confirm] the modification.
Special Day refers to holiday or alternate days. Actual calendar dates can be set as holiday or alternate days.
or are used to change month and year of the dates required.
is used to set holidays.
is used to set alternate days.
These days then used the settings programmed in the Schedule Setting to control unit operation.
Note that: each group of special days has 30 days (maximum).
6-12 EN
Setting Pages
These pages are mainly for service use, contact your local Johnson Controls Service Centre for details. The
operator can only adjust the display, set the system date and time and view version information about the
control system.
EN 6-13
6-14 EN
7. Maintenance
General Requirements should be included in a routine schedule of daily
The units have been designed to operate continuously maintenance checks by the operator/customer, backed
provided they are regularly maintained and operated up by regular service inspection and maintenance visits
within the limitations given in this manual. Each unit by a suitably Service Engineer.
OPERATION/INSPECTION /MAINTENANCE REQUIREMENTS FOR CHILLERS
PROCEDURE DAILY WEEKLY MONTHLY ANNUALLY OTHERS
Record operating conditions X
Check oil level in oil level sight glass X
Check refrigerant levels X X
Check oil return system operation X
Check operation of motor starter X
Check oil heater operation X
Check 3-phase voltage and current balance
Check programmable operating setpoints and safety cut-outs. X
Make sure they are correct for the application.
Verify condenser and evaporator liquid flows X
Check and repair leaks as needed X
Check and tighten all electrical connections X
Check the motor windings resistance X
Every three
Check VSD months
Perform oil analysis on compressor lube oil X1
Perform refrigerant analysis X
Perform Eddy current testing and inspect tubes X2
Clean evaporator and condenser tubes X2
For operating and maintenance requirements listed above, refer to appropriate service literature, or contact your local Johnson
Controls Field Service Office.
1 This procedure must be performed at the specified time interval by an industry certified technician, who has been trained and
qualified to work on this type of YORK equipment. A record of this procedure being successfully carried out must be maintained on
file by the equipment owner should proof of adequate maintenance be required at a later date for warranty validation purposes.
2 More frequent service may be required, depending on local operating conditions or relaxed with good engineering controls (water
quality).
It is entirely the responsibility of the owner to provide Operating conditions: Read the operating pressures
for these regular maintenance requirements and/or and temperatures at the control panel check that
enter into a maintenance agreement with a Johnson these are within the operating limitations given in the
Controls service organisation to protect the operation Operating Instructions Manual.
of the unit. If damage or a system failure occurs due
to improper maintenance during the warranty period, Unit Status
Johnson Controls shall not be liable for costs incurred
Using the keypad check the fault screens to ensure no
to return the unit to satisfactory condition.
fault are displayed.
This maintenance section applies to the basic
Refrigerant charging and leak checking
unit only and may, on individual contracts, be
supplemented by additional requirements to Refrigerant leaks checking
cover any or ancillary equipment Periodic refrigerant leak checking must be part of a
as applicable. comprehensive maintenance program. Leak check the
entire chiller using a calibrated electronic leak detector.
leaks with soap bubbles that are found using
the electronic leak detector. Check refrigerant relief
The Safety Section of this manual should
valve piping and tube rolled joints as part of the
be read carefully before attempting any
comprehensive refrigerant leak checking program.
maintenance operations on the unit. This
section should be read in conjunction with Repair leaks before adding refrigerant. Visually check
the Unit Operation Section. the heat exchangers, compressors and pipework for
damage and gas leaks.
Daily Maintenance
The following maintenance checks should be carried Determining correct refrigerant charge level
out on a daily basis by the operator/customer. Please
note that the units are not generally user serviceable The refrigerant charge level is correct when the
and no attempt should be made to rectify faults or measured evaporator approach and discharge
problems found during daily checks unless competent superheat are within the values listed in the table below.
and equipped to do so. If in any doubt, contact your Liquid refrigerant will be visible in the evaporator
local Johnson Controls Service Centre.
EN 7-1
sight glass. The refrigerant level cannot be properly The YVWH compressors use rolling element bearings
determined by viewing the liquid refrigerant level in the (ball and roller bearings); no sleeve bearings are used.
evaporator sight glass. Oil analysis that includes metals may cause confusion
when the results are compared to other equipment
All YVWH units Form 1 shipped are charged with the that utilize bearing types. If the oil analysis re-
correct amount of refrigerant. Under some operating sults show that the viscosity and related metal content
conditions the chiller may appear to be overcharged of the lubricating oil get unacceptable values in above
or undercharged with refrigerant. Consult with YORK table, it indicates that the lubricating oil exceeds the
Factory prior to removing or adding refrigerant. use requirements, and it is necessary to contact YORK
service office to replace the lubricating oil.
Evaporator approach= (L.E.L.T) - (S.E.T)
Changing Compressor Oil
Discharge superheat= (C.D.G.T) - (S.C.T)
Compressor oil is changed by draining oil from the oil
When:
sump into a refrigerant recovery container. The oil sump
L.E.L.T = Leaving Evaporator Liquid Temperature
is under positive pressure at ambient temperatures.
S.E.T = Saturated Evaporator Temperature
Connect one end of a refrigeration charging hose to
C.D.G.T = Compressor Discharge Gas Temperature
the service valve located at the bottom of the oil sump;
S.C.T = Saturated Condensing Temperature
connect the other end to an approved refrigerant
Refrigerant Charge recovery cylinder. Open the valve and drain the oil from
the oil sump.
Should it become necessary to add refrigerant charge
to a YORK YVWH Chiller; add charge until the Charging units with Oil
evaporator approach and refrigerant gas discharge
Oil Charge
superheat are within the values listed in the following
table: YORK 'W' oil is approved for YVWH Units, and the
Condition R134a quality of oil required is listed in the Physical Data
Evaporator Approach 1.1°C ~ 2.5°C tables.
Discharge Superheat 7.0°C ~ 10.0°C
Oil Charging Procedure
A charging valve is located in the liquid line below the
evaporator. The size of the charging connection is The oil should be charged into the oil separator using
1/4 inch male Purge air and non-condensables the YORK Oil Charging Pump. To charge oil, proceed
from the charging hose. Only add new refrigerant, or as follows:
refrigerant that has been tested and to meet
1. The unit should be shut down.
American Refrigeration Institute Standard (ARI-700).
Compressor Oil 2. Immerse the suction connection of the oil charging
pump in a clean container of new oil and connect the
Yearly oil analysis is recommended to verify the discharge connection to the compressor oil charging
continued use of the compressor oil. valve. Do not tighten the connection at the charging
It is very important to take the oil sample after the oil valve unless the air is forced out by pumping a few
strokes of the oil pump. Filling the lines with oil to
atmosphere for more than 15 minutes since it will prevent air from being pumped into the system.
absorb moisture from the atmosphere and may yield
3. Open the oil charging valve and pump appropriate oil
erroneous results.
(according the data in oil charge table) into the system.
Compressor oil should be changed when the oil Then close the charging valve and disconnect the hand
analysis indicates the oil has moisture and acid oil pump.
numbers are in excess of the limits set in the following
table: 4. As soon as oil charging is completed, closed the
power supply to the starter to energize the oil heater.
PROPERTY UNITS UNACCEPTABLE This will keep the concentration of refrigerant in the oil
Viscosity@40C cSt <97&>146 to a minimum.
Acid Number mgKOH/g >0.5
Phosphorus PPM >20
Zinc PPM >20 Oil
Calcium PPM >20
Barium PPM >20
A replaceable oil is equipped in the external oil
Iron PPM >10 supply line (as below picture) . Please make sure all
Copper PPM >10 the valves are in open status after the replacement of
Lead PPM >10 oil
Tin PPM >10
Aluminum PPM >10
Silicon PPM >15
Molybdenum PPM >20
Water Content PPM >200
Particle Count Micron ISO CODE XX/>19
7-2 EN
Maintain a minimum condenser water rate through

the tubes of at least 3.33 ft/sec. (1 meter/sec.). Through
tube water velocity should not exceed 12 ft/sec. (3.6
meter/sec.).
Condenser tubes must be maintained to provide proper

chiller operation. Condenser Approach Temperature is a
useful tool to monitor the performance of the condenser.
By recording and logging the Condenser Approach
Temperature as part of the chiller maintenance
program, this will provide a warning that the waterside
condenser tubes are fouled and require cleaning.
Condenser Approach Temperature is the
between the Condenser Leaving Water Temperature
and the Saturated Condensing Temperature.
If the approach increases above 3.5°C, or during

Condenser and Evaporator the annual condenser inspection and the tubes are
General observed to be fouled, the tubes will require cleaning.
For condenser other than water consult with
Maintenance of condenser and evaporator shells is the local YORK Field Service for the correct
important to provide trouble free operation of the unit. condenser approach temperature.
The water side of the tubes in the shell must be kept
clean and free from scale. Proper maintenance such as Condenser water side tube cleaning procedure
tube cleaning, and testing for leaks, is covered on the
Two methods are used for waterside tube cleaning to
following pages.
remove the scale; chemical and mechanical cleaning
Chemical water treatment procedures. The composition of the scale will determine
which method will be most to remove the scale
Since the mineral content of the water circulated through and dirt.
evaporators and condensers varies with almost every
source of supply, it is possible that the water being Consult with the local YORK Field Service for
used may corrode the tubes or deposit heat resistant a recommendation of the method(s) used in the local
scale in them. area.
Reliable water treatment companies are available in Chemical Cleaning Procedure

most large cities to supply a water treating process
which will greatly reduce the corrosive and scale Chemical cleaning is an method to remove
forming properties of almost any type of water. scale from internally enhanced copper tubes. However,
As a preventive measure against scale and corrosion a company knowledgeable with the chemical cleaning
and prolong the life of evaporator and condenser tubes, procedure should be contracted or consulted. Follow
a chemical analysis of water should be made, preferably the chemical cleaning company recommendations
before the system is installed. A reliable water treatment concerning solution cleaning strength and time duration
company can be consulted to determine whether water of the cleaning process.
treatment is necessary, and if so, to the proper
Serious damage to the condenser tubes will result if
treatment for particular water condition.
the chemical cleaning procedure is improperly applied.
Condenser and evaporator water side tube cleaning
Mechanical tube cleaning must always follow a
procedure
chemical cleaning procedure.
The standard condenser tubes used in YORK YVWH
When chemical cleaning of the condenser tubes
Chiller are internally enhanced copper tubes.
is required, it may be necessary to calculate the
internal volume of the waterside condenser tubes. This
If the equipment is located in an unheated information is necessary to properly mix the correct
area that is susceptible to freezing, the concentration of cleaning solution.
water must be drained from the condenser
to prevent tube failure from freezing. Standard materials of construction for YORK YVWH
Chiller condensers is copper tubes and mild carbon
Proper condenser water treatment can steel water boxes.
eliminate or reduce the formation of scale
on the waterside of the condenser tubes.
EN 7-3
Mechanical Cleaning Procedure Evaporator

1. Drain the water from the condenser.
possible lack of performance of water evaporator is
2. Remove the water boxes from both ends of the
due to fouled tubes alone or due to a combination of
condenser. Use proper lifting equipment when
troubles. Trouble which may be due to fouled tubes is
removing the water boxes. Use caution not to damage
indicated when, over a period time, the cooling capacity
the threads on the mounting studs that are welded to
the tube sheet.
between the water leaving the evaporator and the
3. Select a tube cleaning brush for 3/4 inch I.D copper refrigerant temperature in the evaporator) increases. A
condenser tubes. If tubes other than 3/4 inch copper
are used, select a tube cleaning brush that is made for by a gradual leak of refrigerant from the system or by a
the tube size. Generally, brushes made of hard plastic combination of fouled tubes and shortage of refrigerant
or brass bristled wires are preferred for cleaning charge. An excessive quantity of oil in the evaporator
copper tubes. can also contribute to erratic performance.
4. Attach the tube cleaning brush to the end of a cl- If cleaning of the evaporator tubes is required, follow
eaning machine or cleaning rod. the condenser cleaning procedure.
5. Flush the condenser with clean water to remove the Working conditions
debris.
Read the working pressures and temperatures from the
6. Replace the water box gasket with a new gasket and
reassemble the water boxes onto the condenser. are within the working limits.
Evaporator tubes Scheduled Maintenance

All maintenance operations should be carried out on a
The standard evaporator tubes used in YVWH Chillers regular basis by a suitably Service Engineer,
are internally enhanced copper tubes. It should be noted that the interval necessary between
each ‘minor’ and ‘major’ service can vary depending on,
If the equipment is located in an unheated for instance, application, site conditions and expected
area that is susceptible to freezing, the operating schedule. Normally a minor ‘service’ should
water must be drained from the evaporator be carried out every three to six months and a ‘major’
to prevent tube damage from freezing. service once a year. It is recommended that your local
York Service Centre is contacted for recommendations
for individual sites.
through the evaporator tubes that the chiller was
designed for. Refer to the engineering data on the sales
or brine that is circulated through the evaporator is part

of closed loop circuit that is treated with chemicals to
prevent the formation of scale and debris.
7-4 EN
8. Trouble Shooting
Competent Persons Trouble Shooting Guide

PROBLEM POSSIBLE CAUSES ACTION
Transducer reads incorrectly. Check transducer against a gauge.
Chilled water temperature sensor defective. Check temperature sensor.
Insufficient refrigerant charge. Check for leaks and charge refrigerant into system.
Low evaporator water flow. Check flow.
Low Evaporator Liquid line filter clog. Check liquid line filter.
Pressure Feed or flow valve defective. Repair or replace valve or control.
Evaporator tubes dirty or restricted. Clean evaporator tubes.
EEV failure or fail to open. Check EEV or EEV drive.
Check low water temperature cutout setting and low
Insufficient load for system capacity.
evaporator pressure cutout setting.
Oil heater failure. Check oil heater.
Oil level switch failure. Check oil level switch.
Adjust condenser water flow, increase condenser
Condenser water temperature low.
leaving water temperature.
Low Oil Level Oil filter clog. Check oil filter.
Recover refrigerant and keep discharge superheat in 7
Refrigerant over charged.
to 10°C, evaporator small temperature in 0.5 to 2.5°C.
Eductor failure or oil filter clog, Repair or replace Eductor or filter.
insufficient oil charge. Increasing oil charge.
High condenser water temperature. Check sensor.
Discharge transducer is defective. Check and clean tubes. Check water conditioning.
Check site pumps, valves, and strainers. Increase
High pressure switch is defective. quantity of water through the condenser to the proper
value.
High Discharge
Check tower fan motor/blade, valve, and water
Pressure Condenser water dirty.
circulation.
Non condensable gas in the chiller. Vent air from the condenser gas.
Condenser water flow low. Check the condenser water flow and distribution.
Recover refrigerant and keep discharge superheat in 7
Refrigerant over charged.
to 10°C, evaporator small temperature in 0.5 to 2.5°C.
Electric supply to the panel is missing. High voltage to the chiller is missing.
No Display on
Line fuse is blown. Check fuses.
Control Panel.
Unit Will NOT Run Control board is defective. Replace control board.
Display board is defective. Replace display board.
Check for restricted flow.
Leaving chilled liquid temperature drops Check for rapid flow changes.
faster than the unit can unload. Water loop is too small.
Low Leaving Chilled Flow is below minimum for chiller.
Liquid Temperature Check sensor against temperature gauge
in water line.
Chilled water sensor is defective.
Check sensor for intermittent operation.
Check wiring for short or open circuits.
Discharge temperature sensor is defective. Check sensor.
Condenser tubes are dirty or scaled. Check and clean tubes. Check water conditioning.
High Discharge Check site pumps, valves, and strainers. Increase
Temperature Condenser water flow low. quantity of water through the condenser to the proper
value.
Check tower fan motor/blade, valve, and
Condenser water too warm.
water circulation.
Vi Sensor Fault Vi sensor hardware fault Change Vi sensor
EN 8-1
PROBLEM POSSIBLE CAUSES ACTION

Refrigerant charge low. Check evaporator approach
temperature.
Excess charge in system. High discharge pressure.
High motor temperature input from one of Check superheat.
High Motor Temperature
the sensors. High superheat. Feed valves NOT controlling. Isolate
cause.
Motor sensor reading incorrectly. Program
panel to ignore a single sensor.
Condenser water temperature is high. Normal
High motor current has activated current response from controller.
Motor Current Limiting
limiting. Remote or panel limiting is in effect. Normal response.
Excess charge in system. Adjust charge.
Oil Pressure Gradually Oil filter is dirty. Change oil filter.
Decreases Extreme bearing wear. Check compressor.
Bearing damage or excessive wear. Check compressor.
Refrigerant flood back. Correct system problem.
Excessive Noise and Chiller vibration isolators installed Install isolators properly according to instructions in
Vibration improperly. this manual.
Room acoustics are poor. Evaluate sound attenuation.
Piping supports not supporting load. Adjust piping supports.
Modbus Protocol
Modbus Protocol Instructions

Parameter Value
Baud rate 9600
Word length 8
Parity None
Stop bits 1
Data mode RTU
Verify CRC 16
ModBus communication protocol
Address Functions Unit Description Note
200 3,6 Communication Start/Stop 0=Stop 1=Start
0 = AC, 1 = ITS, 2 = HP, 3 = HR mode 1 (reserved),
201 3,6 Running Mode
4 = HR mode 2 (reserved), 5 = Remote
Leaving chilled liquid temperature
202 3,6 °C Range: 4.0°C ~ 21.0°C
setpoint (AC)
Leaving chilled liquid temperature
203 3,6 °C Range: -7 °C ~ 5.0°C
setpoint (ITS)
205 3 Fault status 0=no fault, 1= fault
206 3 Time limit 0=no limit, 1=limit
207 3 PreHeat 0=no preheat, 1=preheat
208 3 Control source 0=Local, 1=Communication, 2=Remote
0=No fault; >0 means there is a fault or alarm.
211 3 Fault Code
See description
213 3 Software version
8-2 EN

100 3 Digital Output See description
101 3 Digital Input See description
102 3 °C Return Condenser liquid temperatureUnsigned, Div 10
103 3 °C Return Chilled liquid temperature Unsigned, Div 10
104 3 °C Discharge temperature Unsigned
105 3 kPa Evaporator Pressure Unsigned
106 3 kPa Condenser Pressure Unsigned
107 3 kPa Oil Pressure Unsigned
108 3 AMP Motor current Unsigned, Div 10
109 3 % Refrigerant level Unsigned, Div 10
110 3 Hours 1# Compressor running hours Unsigned
111 3 Hours Pump running hours Unsigned
112 3 % EEV Unsigned, Div 10
113 3 % Percentage of FLA Unsigned, Div 10
114 3 Fault Word1 See description
115 3 Fault Word2
116 3 Fault Word3
120 3 °C Leaving Condenser liquid temperature
Unsigned, Div 10
121 3 °C Leaving Chilled liquid temperature Unsigned, Div 10
122 3 % Refrigerant level Setpoint Unsigned, Div 10
140 3 °C Motor temperature(Phase A) Unsigned, Div 10
141 3 °C Motor temperature(Phase B) Unsigned, Div 10
142 3 °C Motor temperature(Phase C) Unsigned, Div 10
VSD
0=no communication, 1=forward, 2=reverse,
126 3 VSD Running Status
3=Shutdown, 4=Tune, 5=Fault
127 3 Hz Command frequency Unsigned, Div 10
128 3 Hz Running frequency Unsigned, Div 10
131 3 AMP Output current Unsigned, Div 10
133 3 °C Heatsink Temperature Unsigned, Div 10
134 3 Fault code See description
APF
170 3 AMP RMS Supply Current A Unsigned, Div 10
171 3 AMP RMS Supply Current B Unsigned, Div 10
172 3 AMP RMS Supply Current C Unsigned, Div 10
173 3 AMP RMS Filter Current A Unsigned, Div 10
174 3 AMP RMS Filter Current B Unsigned, Div 10
175 3 AMP RMS Filter Current C Unsigned, Div 10
194 3 % Supply Current TDD A Unsigned, Div 10
195 3 % Supply Current TDD B Unsigned, Div 10
196 3 % Supply Current TDD C Unsigned, Div 10
380 3 APF running status 0=stop 1=running
EN 8-3
Definition of fault alarm code in the content of ModBus communication protocol

Safety fault
Fault code Fault description
103 Safety Fault-High PRESS Contact Open
104 Safety Fault-Low Level Switch Open
105 Safety Fault- COMP Motor Protection
106 Safety Fault-External Interlock Protection
107 Safety Fault- COMP Running Feedback Fault
108 Safety Fault-Leaving COND TEMP Sensor Fault
109 Safety Fault-Return COND TEMP Sensor Fault
110 Safety Fault-Leaving Chilled TEMP Sensor Fault
111 Safety Fault-Return Chilled TEMP Sensor Fault
112 Safety Fault- DIS TEMP Sensor Fault
115 Safety Fault- EVAP PRESS Out Of Range Fault
116 Safety Fault- COND PRESS Sensor Fault
117 Safety Fault- Oil PRESS Sensor Fault
118 Safety Fault- COND High PRESS
119 Safety Fault-EVAP Low PRESS
120 Safety Fault- DIS High TEMP
121 Safety Fault-COMP Over Current
122 Safety Fault- COMP Low Current
123 Safety Fault- Oil Low DIFF PRESS
124 Safety Fault-Oil Clogged Filter
127 Safety Fault- DIS Low Superheat
128 Safety Fault-Motor High TEMP
151 Safety Fault-Motor Phase A TEMP Sensor Fault
152 Safety Fault-Motor Phase B TEMP Sensor Fault
153 Safety Fault-Motor Phase C TEMP Sensor Fault
162 Start Inhibit- Oil Pre-heat Protection
163 Safety Fault-EVAP Smart Freeze Protection
164 Start Inhibit-Over Run Time Limit
166 Safety Fault-Vi Sensor Fault
167 Safety Fault-EVAP Sensor Fault
168 Safety Fault-COND Liquid Level Sensor Fault
198 Safety Fault-Mainboard Loss Communication with HMI
199 Safety Fault-HMI Loss Communication with Mainboard
8-4 EN
APF Fault
Fault code Description
271 APF Fault-Inverter Short Circuit
272 APF Fault-Output Current Abnormal
273 APF Fault-Auxiliary Power Failure
274 APF Fault-Fuse Failure
275 APF Fault-Fan Failure
276 APF Fault-High Baseplate Temperature
277 APF Fault-CT Ratio Setting Error
278 APF Fault-Input Current Overload
279 APF Fault-Active Harmonic Filter Fault
280 APF Fault-Input Frequency Abnormal
281 APF Fault-Input Voltage Abnormal
282 APF Fault-Wrong Phase Sequence
283 APF Fault-Control Software Compatibility
284 APF Fault-Controller Parameter Settings
285 APF Fault-Monitoring Parameter Settings
286 APF Fault-Capacity Reading Failure
287 APF Fault-Emergency Stop
288 APF Fault-DC Bus Voltage Imbalance
289 APF Fault-CT Calibration Failure
290 APF Fault-Module Communication
291 APF Fault-Module Software Compatibility
298 APF Fault-High Total Demand Distortion
299 APF Fault-Communication Fail
EN 8-5
VSD Fault
Fault Code Description
302 Safety Fault- 0002: Accelerating Current Overload
303 Safety Fault- 0003: Decelerating Current Overload
304 Safety Fault- 0004: Constant Speed Current Overload
305 Safety Fault- 0005: Accelerating Voltage Overload
306 Safety Fault- 0006: Decelerating Voltage Overload
307 Safety Fault- 0007: Constant Speed Voltage Overload
308 Safety Fault- 0008: Buffer Resistance Overload
309 Safety Fault- 0009: Voltage Lack
310 Safety Fault- 000A: VSD Overload
311 Safety Fault- 000B: Motor Overload
312 Safety Fault- 000C: Input Phase Lack
313 Safety Fault- 000D: Output Phase Lack
314 Safety Fault- 000E: Module Overheat
315 Safety Fault- 000F: External Fault
316 Safety Fault- 0010: Communication Abnormal
317 Safety Fault- 0011: Contactor Abnormal
318 Safety Fault- 0012: Current Detection Fault
319 Safety Fault- 0013: Motor Tune Fault
320 Safety Fault- 0014: Encoder/PG Card Fault
321 Safety Fault- 0015: Parameters Read-Write Abnormal
322 Safety Fault- 0016: VSD Hardware Fault
323 Safety Fault- 0017: Motor Short with Ground Trouble
324 Safety Fault- 0018: Reserved
326 Safety Fault- 001A: Up to Run Time
327 Safety Fault- 001B: User Defined Fault 1
328 Safety Fault- 001C: User Defined Fault 2
329 Safety Fault- 001D: Up to Power on Time
330 Safety Fault- 001E: Off Load
331 Safety Fault- 001F: PID Feedback Loss During Running
332 Safety Fault- 0028: Quick Current Limit Overtime Fault
333 Safety Fault- 0029: Switch Motor During Running Fault
334 Safety Fault- 002A: Speed Variation Too Large
335 Safety Fault- 002B: Motor Over-Speed
336 Safety Fault- 002D: Motor Over-Temperature
337 Safety Fault- 005A: Encoder Line Number Error Setting
338 Safety Fault- 005B: Disconnect with Encoder
339 Safety Fault- 005C: Initial Position Error
340 Safety Fault- 005E: Speed Feedback Error
491 Safety Fault-VSD Contact Fault
493 Safety Fault-VSD Communication Fail
8-6 EN
Warning
501 Warning-EVAP Low PRESS Force Unload
502 Warning-COND High PRESS Stop Load
503 Warning-COND High PRESS Force Unload
504 Warning-Standby Freeze Protection Pump On
507 Warning-EVAP Low PRESS Hold
511 Warning-DIS High TEMP
513 Warning- DIS Low Superheat Stop Load
514 Warning-DIS Low Superheat Force Unload
516 Warning-COMP Over Current Stop Load
521 Warning-COMP Over Current Force Unload
522 Warning-COMP Over Current Fast Force Unload
Cycling fault
601 Cycling Stop-Chilled Liquid Flow Switch Open
602 Cycling Stop-COND Liquid Flow Switch Open
603 Cycling Stop- Low Capacity TEMP
618 Cycling Stop-DIS High TEMP
621 Cycling Stop-Leaving COND High TEMP
622 Cycling Stop - Low chilled water TEMP
EN 8-7
Table 1 fault word 1 definition
Address: (114)
Bit Number Fault Code DI Fault

bit0 601 Cycling Stop-Chilled Liquid Flow Switch Open
bit1 602 Cycling Stop-COND Liquid Flow Switch Open
bit2 103 Safety Fault-High PRESS Contact Open
bit3 104 Safety Fault-Low Level Switch Open
bit5 106 Safety Fault-External Interlock Protection
bit6 107 Safety Fault-COMP Running Feedback Fault
bit8 162 Start Inhibit-Oil Pre-heat Protection
bit9 163 Safety Fault-EVAP Smart Freeze Protection
bit11 491 Safety Fault-VSD Contact Fault
bit13 493 Safety Fault-VSD Communication Fail
bit14 298 APF Fault-High Total Demand Distortion
bit15 299 APF Fault-Communication Fail
Address: (115)
Bit Number Fault Code AI Fault
bit0 108 Safety Fault-Leaving COND TEMP Sensor Fault(AC/IC)
bit1 109 Safety Fault-Return COND TEMP Sensor Fault(AC/IC)
bit2 110 Safety Fault-Leaving Chilled TEMP Sensor Fault
bit3 111 Safety Fault-Return Chilled TEMP Sensor Fault
bit4 112 Safety Fault- DIS TEMP Sensor Fault
bit5 151 Safety Fault- Motor Phase A TEMP Sensor Fault
bit6 152 Safety Fault- Motor Phase B TEMP Sensor Fault
bit7 153 Safety Fault- Motor Phase C TEMP Sensor Fault
bit11 168 Safety Fault-COND Liquid Level Sensor Fault
bit12 115 Safety Fault-EVAP PRESS Out Of Range Fault
bit13 116 Safety Fault- COND PRESS Sensor Fault
bit14 117 Safety Fault- Oil PRESS Sensor Fault
bit15 166 Safety Fault-Vi Sensor Fault
Address: (116)
Bit Number Fault Code Run Fault
bit0 118 Safety Fault- COND High PRESS
bit1 119 Safety Fault- EVAP Low PRESS
bit2 120 Safety Fault- DIS High TEMP
bit3 121 Safety Fault- COMP Over Current
bit4 122 Safety Fault- COMP Low Current
bit5 621 Cycling Stop-Leaving COND High Temperature
bit6 622 Cycling Stop-Leaving Chilled Liquid Low Temperature
bit7 123 Safety Fault- Oil Low DIFF PRESS
bit8 124 Safety Fault- Oil Clogged Filter
bit12 127 Safety Fault- DIS Low Superheat
bit13 128 Safety Fault- Motor High TEMP
bit14 618 Cycling Stop- DIS High TEMP
bit15 198 Safety Fault-Mainboard Loss Communication with HMI
8-8 EN
Table 4 VSD fault definition

Address: (134)
Fault Code VSD Fault
2 Safety Fault- 0002: Accelerating Current Overload
3 Safety Fault- 0003: Decelerating Current Overload
4 Safety Fault- 0004: Constant Speed Current Overload
5 Safety Fault- 0005: Accelerating Voltage Overload
6 Safety Fault- 0006: Decelerating Voltage Overload
7 Safety Fault- 0007: Constant Speed Voltage Overload
8 Safety Fault- 0008: Buffer Resistance Overload
9 Safety Fault- 0009: Voltage Lack
000A Safety Fault- 000A: VSD Overload
000B Safety Fault- 000B: Motor Overload
000C Safety Fault- 000C: Input Phase Lack
000D Safety Fault- 000D: Output Phase Lack
000E Safety Fault- 000E: Module Overheat
000F Safety Fault- 000F: External Fault
10 Safety Fault- 0010: Communication Abnormal
11 Safety Fault- 0011: Contactor Abnormal
12 Safety Fault- 0012: Current Detection Fault
13 Safety Fault- 0013: Motor Tune Fault
14 Safety Fault- 0014: Encoder/PG Card Fault
15 Safety Fault- 0015: Parameters Read-Write Abnormal
16 Safety Fault- 0016: VSD Hardware Fault
17 Safety Fault- 0017: Motor Short with Ground Trouble
001A Safety Fault- 001A: Up to Run Time
001B Safety Fault- 001B: User Defined Fault 1
001C Safety Fault- 001C: User Defined Fault 2
001D Safety Fault- 001D: Up to Power on Time
001E Safety Fault- 001E: Off Load
001F Safety Fault- 001F: PID Feedback Loss During Running
28 Safety Fault- 0028: Quick Current Limit Overtime Fault
29 Safety Fault- 0029: Switch Motor During Running Fault
002A Safety Fault- 002A: Speed Variation Too Large
002B Safety Fault- 002B: Motor Over-Speed
002D Safety Fault- 002D: Motor Over-Temperature
005A Safety Fault- 005A: Encoder Line Number Error Setting
005B Safety Fault- 005B: Disconnect with Encoder
005C Safety Fault- 005C: Initial Position Error
005E Safety Fault- 005E: Speed Feedback Error
Definition of digital input in the content of ModBusModBus communication protocol

Address: (101)
Bit Number Digital input name Description
0 Chilled Liquid Flow Switch 1：Close 0：Open
1 Mode Switch 1：Close 0：Open
2 High PRESS Switch 1：Close 0：Open
3 Low Oil Level Switch 1：Close 0：Open
5 External Interlock 1：Close 0：Open
6 Starter Running Feedback 1：Close 0：Open
9 Starter Fault Feedback 1：Close 0：Open
10 Condenser Liquid Flow Switch 1：Close 0：Open
EN 8-9
Definition of digital output in the content of ModBus communication protocol

Address: (100)
Bit Number Digital Output name Description
0 Liquid Pump 1：On 0：Off
1 COMP Y Contact/VSD Start 1：On 0：Off
3 Oil Heater 1：On 0：Off
4 Hot Gas Bypass 1：On 0：Off
5 Alarm 1：On 0：Off
6 Liquid Injection Oil Cooling 1：On 0：Off
8 Unit Running 1：On 0：Off
9 Oil Supply Circuit 1：On 0：Off
10 Injection Oil Return 1：On 0：Off
14 CR4 Solenoid Valve Load 1：On 0：Off
15 CR3 Solenoid Valve Unload 1：On 0：Off
Sensor Calibration Charts

Chilled Leaving/Return Liquid and Cooling Leaving/Return Liquid Temperature Sensors
Temperature °C -5 -3 -1 1 3 5 7 9 11 13 15
Resistance kΩ 42.82 38.53 3 4.71 31.32 28.29 2 5.59 23.17 21. 01 1 9.07 17.33 15. 77
Temperature °C 17 19 21 23 25 27 29 31 33 35 37
Resistance kΩ 14.37 13.1 11.96 10.93 10 9.16 8.4 7.71 7 .085 6.517 6
Discharge Temperature Sensor

Temperature °C 0 3 6 9 12 15 18 21 24 27 30
Resistance kΩ 166.75 142 .9 1 22.81 105.83 91.4 43 7 9.219 68.804 59.908 52.291 45.752 40.125
Temperature °C 33 36 39 42 45 48 51 54 57 60 63
Resistance kΩ 35.272 31.0 76 2 7.44 24.283 21.5 35 1 9.137 17.042 15.206 13.595 12.178 10.929
8-10 EN
9. Technical Data
Operational Limits
115 145 180 225
YVWH Models
Min. Max. Min. Max. Min. Max. Min. Max.
Liquid outlet temperature (water) °C 2.2 to 21
Chilled liquid Flow rate l/s 9 27 11 32 14 39 18 48
Maximum working pressure barg 10
Liquid outlet temperature °C 18 to 43
Cooling liquid Flow rate l/s 11 33 13 38 16 48 20 58
Refrigerant System High pressure side barg 18
Power supply voltage V 380V, 400V, 415V 3Ø, 50Hz /60Hz(nominal)
System water volume - Air Conditioning l 401 501 638 799
Air temperature surrounding unit °C 4.4 to 43.3
260 300 330 375 440

YVWH Models
Min. Max. Min. Max. Min. Max. Min. Max. Min. Max.
Liquid outlet temperature (water) °C 2.2 to 21
Chilled liquid Flow rate l/s 25 75 27 79 40 122 40 120 40 128
Liquid outlet temperature °C 18 to 43
Cooling liquid Flow rate l/s 30 88 33 98 45 133 50 144 49 142
Refrigerant System High pressure side barg 18
Power supply voltage V 380V, 400V, 415V 3Ø, 50Hz /60Hz (nominal)
System water volume - Air Conditioning l 700 829 1029 1111 1111
Air temperature surrounding unit °C 4.4 to 43.3
Pressure Drop
The expected waterside pressure drop at design flow is provided on the particular sales order form header. When
rated in accordance with AHRI-550, the actual pressure drop for clean tubes is permitted to be lower than or 15%
greater than the stated value.
To determine flow or waterside pressure drop at conditions other than sales order design, use the following relationship
to calculate the unknown parameter. Ensure consistent units of measure are used during calculation:
Design flow Actual flow

=
Design pressure drop Actual pressure drop
EN 9-1
Physical Data
YVWH Models 115 145 180 225

Refrigerant circuits 1
Refrigerant charge kg 200 200 240 250
Oil Charge l 25 25 33 33
Type Semi-hermetic Screw
Compressor
Capacity Control % 12.5% ~ 100%
Type Hybrid FF
Evaporator Number of Passes 4
Connection sizes inch 5 5 6 6
Type Shell-tube
Condenser Number of Passes 4
Connection sizes inch 5 5 6 6
Length mm 3118 3131 3156 3153
Dimensions Width mm 1710 1797 1975 1995
Height mm 1968 2000 2124 2254
Shipping kg 3986 4668 5712 6152
Weight
Operating kg 4387 5169 6350 6951
YVWH Models 260 300 330 375 440

Refrigerant circuits 1
Refrigerant charge kg 340 350 380 390 490
Oil Charge l 40 40 40 40 40
Type Semi-hermetic Screw
Compressor
Capacity Control % 12.5% ~ 100%
Type Hybrid FF
Evaporator Number of Passes 2
Connection sizes inch 8 8 8 8 8
Type Shell-tube
Condenser Number of Passes 2
Connection sizes inch 8 8 8 8 8
Length mm 4807 4835 4872 4872 4872
Dimensions Width mm 1925 1988 2086 2086 2086
Height mm 2304 2304 2324 2324 2324
Shipping kg 7046 7309 7726 7879 8386
Weight
Operating kg 7806 8174 8756 8993 9530
Electrical Connections
Model YVWH115 YVWH145 YVWH180 YVWH225
INPUT CABLE 3 × 95 mm² 3 × 120 mm² 3 × 150 mm² 2 x (3 × 95 mm²
(RECOMMENDED) + 1 x 50 mm² + 1 x 70 mm² + 1 x 95 mm² + 1 x 50 mm²)
Model YVWH260 YVWH300 YVWH330 YVWH375 YVWH440

INPUT CABLE 2 x (3 × 120 mm² 2 x (3 × 120 mm² 2 x (3 × 185 mm² 2 x (3 × 185 mm² 2 x (3 × 240 mm²
(RECOMMENDED) + 1 x 70 mm²) + 1 x 70 mm²) + 1 x 95 mm²) + 1 x 95 mm²) + 1 x 120 mm²)
9-2 EN
Dimensions YVWH115, YVWH145, YVWH180, YVWH225
MODEL A B C D E F L W H
YVWH115 648 570 190 180 400 435 3118 1710 1968
YVWH145 698 590 195 180 425 450 3131 1797 2000
YVWH180 713 650 230 230 460 520 3156 1975 2124
YVWH225 703 650 230 230 475 510 3153 1995 2254
EN 9-3
Dimensions YVWH260, YVWH300, YVWH330, YVWH375, YVWH440
MODEL A B C D E F L W H
YVWH260 860 700 195 195 460 485 4807 1925 2304
YVWH300 860 700 195 230 460 520 4835 1988 2304
YVWH330 860 700 195 230 460 520 4835 1988 2304
YVWH375 860 700 197 229 485 545 4872 2086 2324
YVWH440 860 700 197 229 485 545 4872 2086 2324
9-4 EN
IPU3 Connection Details

HMI (X09) Connections
Connection Description Remarks

J4(KEY BUS) Keyboard Interface
J5 ISP Program Download Interface use DLO5 to download program
A0, B0: communication interface and control board G0
J3 485 Communication Port
：ground terminal
J9 Input Power Input 12-24 VAC / VDC power supply
Communication Port Connections

TB1 RS485 Communication Port of HMI A1，B1 ：Communication Port with main board
TB2 RS485 Communication Port
TB4 RS485 Communication Port A4，B4 ：Communication Port with SC-EQ
EN 9-5
AI Connections

1. AI0-AI10, Pull-down resistor 10K/0.1%， 0-5V input。
2. AI11-AI13, Pull-down resistor 1K/0.1%，0-5V input。
3. AI14-AI15, Pull-down resistor 249/0.1%，4-20mA input。
J8/J9/J10
4. AI16-AI21, default Pull-down resistor 10K /0.1%，0-5V input，
or connected with Pull-down resistor 249/0.1% via SW6 (6 bits) ,
4-20mA input。
9-6 EN
DI Connections

Each digital input is isolated by an optocoupler, and 12VDC is supplied
TB13/TB14
on the board. The incoming external switch is of passive type.
DO Connections

TB6/TB8/TB9 DO1-DO13 directly drive 13 12V*5A(resistive load) relays
TB7 SCR1-SCR2 directly drive 2 SCR
TB10/TB11/TB12 4-20mA output port
EN 9-7
Installation Instructions for HF68 Flow Switches Installation
In order to sense the flow variation, its flap shall not be

You MUST carefully read HF68 Flow Switch in contact with the pipe wall, neither with any throttle
Manual before installing the flow switch and devices in the pipe.
follow the instruction strictly. If you have any
Danger of incorrect operation.
question, please contact the nearest YORK
Maintenance Centre.
Application
This switch, a SPDI type flow switch, is a kind of relay The switch has been set to the minimum flow at the
used for inspecting and observing liquid flow. Normally, plant, which shall not be exceeded during adjustment
it is applied to air flow adjustment and water supply as it may result in the switch's failure to reset to no flow
equipment and induction flow channels where there is position. The HF68 flow switch MUST be installed in
flow variation such as water, ethane, ethanediol and a linear pipe at both sides of which there MUST be a
other non-hazardous liquids. Its typical application is linear length with at least five times of the pipe diameter.
where linkage or cut-out protection is needed. When a switch is installed, its wiring terminals must be
accessible.
Parameters
The switch should be installed in a position easy for
Maximum working pressure: 1.6 MPa.
wiring, normally within the outlet stop valve for the
Connector size: 1" NPT, 3/4" NPT and 1/2" NPT with convenience of maintenance.
three-way pipe connector.
It is suggested to install the flow switch in the following
Flow adjustment range and media temperature steps:
range
•• Drill the water pipe with the hole size 3-4 mm larger
18 l/min ~ 2000 l/min (standard). than the outer diameter of the steel connector.
5 l/min ~ 3000 l/min (non-standard). •• Weld the steel connector to the hole of the water
pipe.
-45°C ~ 120°C.
•• Tighten the switch on the steel connector with
This switch shall not be used in pipes where freezing
a flat wrench. Note: DO NOT tighten it with the
is possible. The flow switch is designed to be used
switch housing.
as a controller. Failure of its controlling function may
result in personal injury and/or property damages. The •• Ensure that no part is in contact with the pipe wall
managerial personnel shall be responsible for installing or its activity is not obstructed.
protection devices (safety device and restriction
controller), or adding alarm and monitor systems to •• Adjust the water flow to the minimum design flow
guard against its failure. with an adjusting screw. The on/of f action and
the arrow on the housing MUST point at the flow
The controller shall not be used for load in direction.
excess of the ratings as shown in the controller
label.
9-8 EN
The steel connector MUST be welded directly Steps to adjust the flow switch settings
on the water pipe. The steel pipe shall not be
welded to the water pipe to connect the steel •• Remove the HF68 housing.
connector. The steel connector MUST be the
one provided by YORK which is included in •• Turn the adjusting screw clockwise to increase the
the water flow switch packaging box. No use flow . If the flow needs to be decreased, turn the
of this connector may result in flow switch adjusting screw anti-clockwise.
explosion.
•• Press the main lever for a few times to ensure
The flow switch shall not be subject to water hammer. the flow switch setting is no less than the EXW
If a snap cut-off valve is installed on the downstream setting. If there is no click sound when the lever is
of the flow switch, appropriate water hammer proofing operated, turn the adjusting screw clockwise until
devices MUST be used. click sound appears.
Wiring
If the water flow switch is used in chilled water
All wiring can adopt only copper conductors and NEC pipes, ensure its insulation as described in
or local regulations MUST be observed. HF68 has Water Flow Switch Manual.
colour leads with the red one as the centre line. When
the flow increases, the red line contacts the yellow line;
when the flow decreases, the red line contacts the blue
line. Use supplied terminal screws for wiring. Use of The water flow switch is set to the minimum at
other screws may result in improper wiring. the plant. It is forbidden to set it below the
EXW setting. Otherwise, it may cause that the
No power shall be supplied during wiring to flow switch cannot reset during water cut-out.
guard against electric shocks or damages to
the equipment.
EN 9-9
9-10 EN
10. Spare Parts
Recommended Spares
Details of unit spare parts are given in the Renewal
Parts List. Contact your local Johnson Controls Sales
and Service Centre for information and please quote
the unit model number and serial number.
Recommended Compressor Oils
The correct type of oil must be used in the unit as

shown on the unit data plate and labels. Standard units
use the following oil and refrigerant:
Oil: YORK 'W' lubricating oil.
EN 10-1
10-2 EN
11. Decommissioning, Dismantling If glycol or similar solutions have been

and Disposal used in the water system, or chemical
additives are contained, the solution MUST
Never release refrigerant to the atmosphere be disposed of in a suitable and safe
when emptying the refrigerating circuits. manner. Under NO circumstances should
Suitable retrieval equipment must be used. any system containing glycol or similar
If reclaimed refrigerant cannot be reused, solutions be drained directly into domestic
it must be returned to the manufacturer. waste or natural water systems.
After draining, the water pipework may be disconnected
and removed.
Never discard used compressor oil, as it
contains refrigerant in solution. Return Packaged units can generally be removed in one piece
used oil to the oil manufacturer. after disconnection as above. Any fixing down bolts
should be removed and then the unit should be lifted
from position using the points provided and equipment
of adequate lifting capacity.
Unless otherwise indicated, the operations described
below can be performed by any properly trained Units which cannot be removed in one piece after
maintenance technician. disconnection as above must be dismantled in position.
Special care should be taken regarding the weight and
handling of each component. Where possible units
General
should be dismantled in the reverse order of installation.
Isolate all sources of electrical supply to the unit
including any control system supplies switched by the Residual refrigerant oil and glycol or
unit. Ensure that all points of isolation are secured in similar solutions may remain in some
the ‘OFF’ position. The supply cables may then be parts of the system. These should be
disconnected and removed. For connection points mopped up and disposed of as described
refer to Installation Section. above.
Remove all refrigerant from each system of the unit It is important to ensure that whilst components
into a suitable container using a refrigerant reclaim or are being removed the remaining parts are supported
recovery unit. This refrigerant may then be re-used, in a safe manner.
if appropriate, or returned to the manufacturer for
disposal. Under NO circumstances should refrigerant Only use lifting equipment of adequate
be vented to atmosphere. Drain the refrigerant oil from capacity
each system into a suitable container and dispose of
according to local laws and regulations governing the
disposal of oily wastes. Any spilt oil should be mopped
up and similarly disposed of.
After removal from position the unit parts may be
Isolate the unit heat exchanger from the external water disposed of according to local laws and regulations.
systems and drain the heat exchanger section of the
system. If no isolation valves are installed it may be
necessary to drain the complete system.
EN 11-1
12.HF68 Flow Switch Installation Manual
1. Application
This switch is a SPDT flow switch, a kind of relay for It should be mounted in an easily accessible place,
monitoring and viewing liquid flow rate, normally normally within the leaving liquid shut-off valve for
used in applications such as air adjustment and easy maintenance.
water supply facilities. It is used to sense the liquid
flow variation, such as water, ethane, ehanediol, and The following methods are recommended for flow
other non-hazardous liquids. Its typical applications switch mounting:
1. Drill a hole in the medium water pipe with its size
include the places requiring linkage or cut-off
3-4mm larger than the steel joint.
protection.
2. Weld a steel joint in the hole of the medium water
2. Parameters pipe. 3. Use a tap wrench to fasten the flow switch
Maximum operating pressure 1.6Mpa, joint sizes on the steel joint. Note: do not fasten the switch
1"NPT 3/4"NPT and 1/2"NPT. case.
T-way joint. 4. Make sure no part of the flap comes in contact with
the pipes or is obstructed.
3. Flow Adjustment Range & Media Temperature 5. Use adjusting screws to adjust the medium water
Range
flow to the minimum design flow rate when the
18L/min-3-2000L/min (standard)
switch acts. The arrow on the side of the case MUST
5L/min-3000L/min (non-standard)
indicate the direction.
-45 - 120
This switch cannot be used in places with freezing
Note: the steel joint MUST be welded directly on
possibility.
the water pipe. It is not allowed to weld the steel
A flow switch is designed only for acting as an pipe on the liquid pipe first, then connect the
operating controller. As its failure may lead to steel joint and mount the flow switch last. You
personal injury and/or property loss, the installer is must use the steel joint provided by YORK free-
obliged to add protecting equipment (safety devices of-charge, which has been put in the flow switch
and limit controller), or add warning and monitoring package box. If it is not used, the flow switch
system to prevent failure. may be damaged.
Warning: this control cannot be used for load
outside the rated electricity as described in the The flow switch cannot suffer from water shock. If a
label of the controller. snap closing valve is used on the downstream of the
flow switch, appropriate water shock protection must
4. Installation
be adopted.
In order for the switch to sense the flow rate
variation, the flap cannot come into contact with the 5. Wiring
pipes nor any throttling devices in the pipeline. All circuits can adopt only copper conductors in
compliance with NEC or local rules.
Note: incorrect operation danger.
The switch has been set to about minimum flow rate HF68 has colored with red wire as neutral line. In the
at the factory. It cannot be adjusted to lower than the case of flow increase, the red wire and yellow wire
factory setting, as it can cause the switch failure to are connected; in the case of flow decrease, the red
return to the no liquid position. wire and blue wire are connected.
The HF68 flow switch must be mounted on a linear pipe Use the attached terminal pins for wiring. Otherwise,
section with the straight length on both sides at least 5 there might be problems in wiring.
times the pipe diameter. The switch should be mounted in
such a way that its terminals should be easily Warning: Do not connect power prior to wiring to
connected.
prevent electric shock or equipment damage.
12-1 EN
6. Procedures for adjusting a flow switch setting If the flow switch is used for chilled
1. Remove the case of HF68. liquid pipes, perform insulation as per
NOTE
2. Turn the adjusting screw clock-wise to increase
the switch manual.
flow. If you need to decrease flow after the factory
setting is increased, turn the adjusting screw anti-
clockwise. The flow switch is set to the minimum
3. Check whether the flow switch setting is not lower flow at the factory. It is strictly forbidden
WARNING
than the factory setting by pressing the main lever to set the flow switch below the factory
for several times. If there is no clip sound when the setting, otherwise, it may cause the
lever returns, turn the adjusting screw clock-wise switch not to reset during cut-off.
until clip sound is heard.
Water Pipe Welding Spot Steel Joint
Linear Pipe Length¡Ý5D Linear Pipe Length¡Ü5D
Read carefully this description on HF69 Flow Switch prior to its installation. And install it as required.
Should you have any question, please contact the local closest YORK Service Center.
EN 12-2
6S6M-B02C-EOMA-EN(0623)
6S6M-B02C-EOMA-EN(0322)
* Johnson Controls reserve all rights to product design changes without notification.
** Product performance detailed is agreed in the contract, this manual is for reference only.

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YVWH Water Cooled Screw Chillers

Installation, Operation and Maintenance Supersedes: (0322) FORM NO.:6S6M-B02C-EOMA-EN(0623)

YVWH VSD WATER COOLED SCREW CHILLERS

General 6-1 Operational Limits 9-1

All procedures detailed in the manuals, including Standards for Safety

Personal safety, safety of other personnel, and the

Correct utilization of the machinery in accordance with

About this manual Mechanical Strength

The unit must not be operated outside the design

Refrigerants and Oils Safety Labels

High Temperature and Pressure Cleaning

Warning: Safety relief valve may discharge

Black symbol on yellow background

Warning: Isolate all electrical sources of

Black symbol on yellow background

General attention symbol

Material Safety Data

Refrigerant Oil Data

Thermal & Acoustic Materials Data

Page Left Intentionally Blank

2. Specification Refrigerant vapour is sucked into the void created by

• a discharge check valve can prevent rotor backspin

• a suction vapour cooled, high efficient and reliable

Oil Separator Power Panel

Condenser Compressor starting/stopping and loading/unloading

The evaporator is manufactured and tested according

The external surface of the evaporator shell is covered

Y : York # # # TR C : Comfort Cooling A : HFC-134a 5 0 : 380 / 3 / 50 A : Design Series

Component Location Diagram

1 Condenser 5 Emergency Stop Button

3. Rigging, Lifting, Handling and Storage

RIGGING AND LIFTING SHOULD ONLY BE DONE BY A PROFESSIONAL RIGGER IN ACCORDANCE

Weights and Weight Distribution

YVWH Weight (kg) Point Weight (kg)

Delivery and Storage Rigging

• The unit should be stored in a location where there

• To prevent inadvertent operation of the pressure

• It is recommended that the unit be periodically

• If the unit is stored for longer than six months, you

When received at the job site,all containers should be

York representatives will provide unit installation

Installing Option Spring Isolators

In order to mount spring isolators, first remove the nuts

After the unit is levelled, wedge and shim under each

Part No.: 029W27514-### Part No.: 029W27515-###

YVWH Floor Layout Diagram

Piping Connections Any debris left in the water piping between

A flow switch must be directly in series with the

Pipework and fittings immediately next to the evaporator

Drain and vent valves (by others) should be installed in

Quality requirement of water used in chiller

Since some internal components are live when main

from the unit refrigerant pressure. The refrigerant

recirculation system can be used with control based

or chiller shutdowns. There are many other design

Pump Power Wiring

All sources of supply to the unit must be taken via a

Single Point Power Supply Wiring

/ 50Hz,60Hz power supply to the unit with circuit