Cbapter V Special Functións h0 le to that of the last hole) . .

d th
UNE ANG: The angle (the angle between the obhque hne an e
-.. B~sides t~e function~ of dete~tion and positioning, ~t the display, the positive direction of X axis) ll b
followmg spec1al processmg functtons are also provided: making hol HOLE NUM: The number.ofholes (the oumber ofholes sha e
~long a l~e (~tan equal inte~al), making hales along a circle (atan =~ual Jarger than 1) · 11 1 1 t the
mterval), mchned plane machmmg, and are machining. After the parameters are input, the display automattca Y ca e~ e tñi
The functions make the existing equipment of the users be more d,
positions of tbe boles along the oblique line. The operator press the o~.
effectively utilized. Before using the special functions of the display key to select the hole number. And then the lathe tool moves_ to ~he pos1tton
acquaint yourself with the coordinates system first. '
the displayed values at X axis and Y axis are both 0.000, wh1ch 1s the
position of the hole.
Workpiece
XY plane Example: For the work piece as shown in the figure, the parameters are set
Workbench
as follows:
Line distance (UNE DIS): 45m.qi
Line angle (UNE ANG): 30 ¡íi
Hole number OLE NUM : 4

X
XZ plane YZ plane .

As shown in the figure, in the horizontal plane, the direction parallel

with the operator is X axis, and in the horizontal plane, the direction vertical , Operation steps:
to the X axis is Y axis, and that vertical to the horizontal plane is Z axis. The l. In the status ofnormal display, metric system is selected (in the
direction to which the arrow is pointed is the positive direction of the metric system/British system option). •
coordinate. Users can also change the positive direction for counting in the . Move the machine tool, the peak of the lathe tool is aligned to the
intemal parameter setting according to ~eir own use habits. cir~le center ofthe first hole. Zero clearing is carried out for X axis and y
axis.
5.1 Boles along a line
~- Press ~-_The function of making boles along a line (atan equal
Function introduction: At the display, the function of making boles along ª mterval) 1s d1splayed.
line at an equal interval is provided. lt is used for making boles whi~h ar~
equally distributed and whose circle centers are along the same stra1ght lme
lf there is no need to change the
parameters input previously,
LJMLúi,~
tAnal•• I 30,0000
J
1
r
•
..... p
of 1 o-· ..
in the XY plane. The operator only needs to input the following parameters: press the function key PoTot, 4000
1 º---+

LINE DIS: The length (the distance from the circle centers of the first "Coordinate" or "Figure". The 1 "' o.,,.,·
1
pro~ess~g ofholes along the L ...
11 - : I - • t
•obhque hne (atan equal interval) tia. Une

PARAM I COORD I GRAPH I PVIEll' j BACK

25 26
 is directly started. 5.2 Making boles along a circle
3. Input the length of the obligue line. Function introduction: The function of making boles along a circle (atan
Press EJ+0+ a in sequence. equal interval) is provided at the display. With this function, boles equally
distributed along a are (or circle) in the XY plan~ can be processed
4. Input the angle ofthe.oblique line.
Preg~ r;,+ 0+ El
m· sequence •

s. Input the number of boles to be made along the obligue line (atan
equal interval). •
Press E}+ El in sequence.
After the interface ofthe function of making holes along a circle (atan equal
6. The interface of "Coordinates" is 0.000 interval) is displayed, the parameters that the user has to defined _are shown
displayed. 0.000 in the infonnation window.
Press [fil or@] to switch over 0.000 RADIUS: The radius of the are (the radius of the are to be eq~ally
between the numbers of the processing divided)
points. PARAII COORI> GRAPH PVrEW ame
HOLE NUM: number of points (number to which the are is to be
Move the machine tool to the equally divided) (the number of points shall be larger than 1).
º
position where is displayed in both the X window and Y window. ST ANGLE: Starting angle (the angle ofthe center ofthe first circle)
ENDANGLE: End angle (the angle of the center ofthe last circle)
Punching can be started at that point.
DIRECT: Processing direction
7. The interface of"Figure" is displayed (Note: Whert the starting angle is the end angle, it is indicated that the

points.
Press {fil or
'
rn
to switch over between the numbers of the processing boles are distributed equally along the whole circle.)

Move the machine tool to the position XV 0.000

.
. ~llh n:- o:; 1, fl 1 º'

º
where is displayed in both the X window z
0.000
0.000 +' o
•
and Y window.
Punching can be started at that point.
a.n.t Potntr 1 1
1
1
1
,,
L
IJ
. o
,,,.---+ A

PARAII I COORI> 1 GRAPH I PVIEW I BAClC

U)iagramB
9. After processing is completed, press DiagramA
to return to the nonnal display status.
In any of the XY, ZX, and YZ planes, the directions include the
anti-clockwise direction and clockwise direction. Input the angle directio~
when processing is required.
When the direction is set to be "O", it is indicated that the direction from the
starting angle to the end angle is the anti-clockwise direction, as the are shown
in Figure A. Toe angle from point A to point B is 225° at anti-clockwise
direction. .
When the direction is set to be "1 ", it is indicated that the direction from

27 28
the starting angle to the end angle is the clockwise direction. As the are 3. Input the radius of the circle •
shown in Figure B. The angle from point A to point B is 135º at clockwise
Press [IJ+II)+II]+ E] in sequence.
direction.

After the preceding parameters are input, the positions of the 4. Input the number of points (number to which the circle is to be equally
equally-distributed holes are automátically calculated out at the displayed, divided)
r.:"'1+1;;i;i1 .
and the positions ofthe holes are set to O. The user only has to press xx or xx Press t.::.J m sequence.
key to select the position of the hole to be process and move the cutting tool 5. Input the starting angle
Pa) ~ -
to the position of which the displayed values at X axis and Y axis are both O. Press EJ+B in sequence. 15, 34. 56 X -100.000
Then the processing is started. 2016 04. 22

lñTiiñoo y 0.000
6. Input the end angle HOl 1

Example: Processing the boles along the circle at the spare part as Press 0+0J+0+B in sequence.
CDOR
ABS
z 0.000
shown in Fi re E TYPE
MlllfR w
PARAK COORD I GRAPJI I PVIE\f 1 BACK
7. Input the processing direction
[D+i;:;,.m sequence.
Press

8. The interface of "Coordinates" is displayed.

Press (fil or@l to switch over. between the numbers of the processing

7
Are radius (RADIUS): 100mm .
points.
º
Move the machine tool to the position where is displayed in both the
X window and Y window.
Number of equally-distributed points (HOLE NCM): 8 (the number of Punching can be started at that point. X -100.000

0~
y 0.000
holes to be processed shall be larger than 1) z 0.000
Starting angle (ST_ANGLE): 0¡a 9. The interface of"Figure" is displayed Poiat,
1CmTMrt: 1
End angle (ENDANGLE): 315¡a Press [fil or@J to switch over between
i
1
1
•

Processing direction (DIRECT): anti-clockwise direction (O) the numbers of the processing points. L-------+'

Operation steps:
1. In the normal display status, select metric system for the display size
ºMove the machine tool to the position PARAM I COORD I
where is displayed in both the X window and Y window.
Punching can be started at that point.
GRAPH I PVIEW I BACK

unit.
Move the machine tool. Set the origin of coordinates to be at the O
point. 10.After the processing is completed, press -[¡} to return to the normal
display status.
2. Press ~- The interface ofthe fuµction of making boles along a circle
(atan equal interval) is displayed.
If there is no need to change the llaw,
- .J
- -LOOO
'
0
hlo.t Tot1
parameters input previously, press the
function key of "Coordinate" or
.......
S\ar\ -..,

IIMll D1Nil,
0.000
SU.000
CCl'(O)
1 1
1 1
1
1
"Figure". The processing ofholes L

along the obligue line (at ;m equal •-: 1-t. ,.,. ,1-.hr of the PCD.

interval) is directly started. PARAlf C00RD I GRAPH I PYIEW I BACK

29 30
5.3 Oblique plane (slope) 6. Adjust the angle ofthe work piece, so that the work piece contact the
processing measurement too\. And continue until zero is displayed.

for example: Calibrate the angle of the work piece to 45 º , as shown in Figure
When an oblique plane of relatively large
slant angle is to be processed, it is the most easy (b).
(a)
and simple to use the function of oblique plane 1) Put [ij] the work piece on· the workbe~ch at approximately 45 º
processing. push

l. Oblique plane calibration:

2) Select the plane to be processed.
Press IT) to select the XY plane.
,1-.. . O(XYJ

<S.000
. •'
JnrlrnE" •ldr-h,nrn~ Pt1.rt1.rt••ter

When processing the spare part as shown in

Figure (a) in the XY plane, before processing
push B Surt L
Stert Z,
wr,
.... z,
1
1
1
1
€_ '
-+
L
the oblique plane, calibrate the slant angle of 3) Input the angle ofthe oblique plane.
push Ti-:0-IY, 1-XZ. 2-Y'Z.

the work piece first. At this time, the function PARAll COORD I GRAPII I PVIEII' 1 BACK

of oblique plane processing plays the role of 4) Toe interface of"Coordinate" is displayed.
calil?rating the oblique plane. Press (fil or rn
to switch over r.:15"',:;;;31;;-,56:;,N-:-x
_____o ___
o_o_o_-,

between the numbers ofthe processing points. 0.000

Move the machine too! to the position
Steps for calibrating oblique planes:
º
where is displayed in both the X window and Z O• 000
First 9f ail, put the work piece on the
workbench, Punching can be started at that point.
w
COORD GRAPH PVIEW BACK
approximately according to the required slant angle.
5) The interface of"Figure" is displayed.
1. Press l!il. Toe interface of the function of oblique plane processing is
Press [fil or to switch over between the numbers of the processing
displayed. points.
2. Select the plane to be processed, O(XY) plane. Move the machine too) to the position where Ois displayed in both the X
3. Input the angle ofthe oblique plane. window and Y window. •
Punching can be started at that point.
4. Move the workbench, so that the
measurement tool (such as the dial indicator) which has been properly 6) Move the workbench along the X-axis direction until the measurement
installed (clamped) at the milling machine lightly contacts the oblique tool lightly contacts the work piece. After zero adjustment, move along
plane, the X-axis direction for any distance.
and adjust it to zero point, and move the workbench along the X-axis
direction 7) Press @ to display the movement distance along the Y-axis direction.
for any distance.
8) Move the workbench along the Y-axis direction. Adjust the ~ngle of the
5. Press 0 key. Move according to the display along the Y-axis direction until work piece so that the calibrated oblique plane contacts the measurement tool
zero is displayed.
until zero is displayed.

31 32
 9) Move the workbench until zero is displayed at Y axis. 4) Input the coordinates of the starting point.
Z axis 0+E)+~+B
Xaxis: EJ+B
1O) After the processing is completed, press Eil to return to the nonnal
display status. 5) Input the coordinates of the end point.
Xaxis: [D+E]+E!] =-===-x----2-.5-0_0__,
II. Obligue plane processing Z axis: 0.000
When the plane to be processed is in the XZ pr YZ plane, through the
6) Toe interface of "Coordinates" is -17.500
function of oblique plane processing, the operator is gradually directed to
displayed. 0.000
process the oblique plane. GRAPII PVIEW BACK
The steps of the function of obligue plane processing: Press (fil or @] to switch over
between the numbers of the processing points.
When the plane to be processed is in the XZ or YZ plane, Move the machine too! to the position where·O is displayed in both the X

u
first of all calibrate the obligue angle of the main window and Y window.
spindle head ofthe machine tool and aligo the cutting Punching can be started at that point.
tool.
7) Toe interface of "Figure" is ¿QJti l l 0-'
¡-.,.,,. 11 .. • ., ..... < "" 11 • (17 (1,) oti

Press to display the interface of obligue plane displayed.

X
y
2.500
0.000 1
processing. z -17. 500
Press {fil or @] to switch over between
A
loarnnt hlat1 1 1
1
l. Select XZ or YZ to be the plane to be processed. the numbers of the processing points: 1
1
2. Input the diameter of the cutting tool. Move the machine tool to the position
3. Input the starting point (XZ/YZ) º
where is displayed in both the X window and PARAM I COOR I GRAPH j PVlll'll I BACK
Ywindow.
4. Input the end point (XZJYZ) Punching can be started at that point.
5. Press xx to quit the function of obligue plane processing at any time

8)After the processing is completed, press to return to the normal

Please see the actual example: Pl_, le. . ,021.
display status.
1) Calibrate the obligue angle and C..t.-DI..
.....
10.000

A
lt.-t X, 1
1
a~ign the cutting tool.
pushlfil
.. ,. .
~tan z,
WL
-20. 000
20.000
....
1
1
L
5.4 Simple are processing
TS-;O-ft l -U. 1 TL

PARA.11 COORD I GRAPH I PVIEW I BACK When processing moulds, it is often reguired to process ares. In case
the shape is simple and the production guantity is very small, resources may
2) Select the plane to be processed. be wasted if a numerically-controlled machine tool is used. The function of
Press (TI to select the :xz plane. Press EJ. simple are processing is provided at the <:lisplay so that a single work piece
such as a copper pole of a mould can be conveniently and guickly processed
3) Input the diameter of the cutting tool. ata general milling machine. With the control parameter ¡ºMAX CUT¡±,
push ITJ+[I]+8 make the are to be cut every time equal. Control the smoothness of the are.
When MAX CUT is smaller, thé cutting voluJile each time is smaller, and
the are to be processed is smoother, the processing time is longer; when the

34
33
MAX CUT is larger, the cutting volume each time is larger, and the are to be
processed is rougher, the processing time is shorter.

A: Processing ZX and YZ planes . .

There are 8 processing methods as shown m the followmg figure when
areson ZX and YZ pIanes are processed

]1_ -!1
1 4
2-d
Inner are maehining (T-TOOL) Outer are maehining (T+TOOL)

The following parameters shall be input for simple are processing:

5¼ 6

..
7

V V
Plane to be processed: 0-XY, 1-XZ, 2-YZ
Processing mode: Select one of the eight modes according to the
indication as shown in the figure.
Are radius: The radius value of the are to be processed
Cutter diameter: The diamet~ value ofthe cutter used for processing
Max. cutting volume: The length of are at each processing interval
Note: A flat-bottom m1lhng cutter or an are m1llmg cutter can be used Inner or outer are: mode of are to be processed (this parameter is
for processing. When a flat-bottom milling cutter is used for processing the especially for XY plane processing)
are, set the diameter of the cutter to be 0.000.
• B: Processing the XY plane Example 1: The are AB of 90° as shown in Figure 4.4-1 is to be_processed
When processing the XY plane, there are also the preceding eight from point A (starting) to point B (end). (, .
0
processing methods. The cutter is vertical to the plane to be processed. Each The parameters are set as follows: J;r=--A--~-,.
method is further divided into inner are processing and outer are processing. The plane to be processed: XY "1
Therefore, when processing the XY plane, select the cutter compensation Processing mode: 3 .l.__
mode: processing ofouter are (1: T+T00L) and processing of inner are (O: Are radius: 20mm -
T-T00L). Cutter diameter: Sm
Note: When processing the XY plane, no matter round-head cutter or Max. cutting volume: 1mm
flat-head cutter, set the radius of the cutter according to the actual value. Inner or outer are: 1-T+TOOL Diagram 4.4-1
Operation steps:
Select the cutter compensation direction (to be used when processing in 1. In normal display status, select metric system in the metric system/British
the XY plane) system option.
2. Move the drilling machine. Align the cutter to A point. Carry out
zero clearing respectively für X axis and Y axis.

3. The interface of simple are processing is displayed.

·Press -~- The interface of simple are processing is displayed.
lf there is no need to change the parameters input previously, press
the function key of "Coordinates" or "Figure". The are processing is
directly started.

35 36
 4. Seleet the plaµe to be proeessed. ,1.... Move the maehine tool to the position at whieh Ois displayed in both'X
Press 0 to seleet the XY plane. window and Y window. Then the processing ofthis point is eompleted.

5. Seleet the proeessing mode 5 12. The proeessing is eompleted. Press 1g) to exit.
. Eights proeessing modes are
shown in the window figure. Example 2
Press -IT]+EJ in sequenee. Seleet the proeessing mode 3. The are AB as shown in Figure 4.4-2 is to be proeessed from point A
(starting). The parameters are set as follows:
The plane to be proeessed: XZ
Proeessing mode: 3
6. Input the are radius. Are radius: actual value
. Press ITJ+ITJ+EJ in sequenee. Input the are radius. Cutter diameter: O(flat-head cutter)
Max. cutting volume: to be determined by the
7. Input the cutter diameter. user himself/herself.
Diagram 4.4-2
Press 0+-B in sequenee. Input the eutter diameter. Inner/outer are: This parameter is meaningless at
SJM &Df Z direetion
8. Input the max. eutting volume. 15. 34, 56 X 0.000
Press ITJ+EJ in sequenee. Input
Jlll,. 04. .U
,., y 0.000 Example 3
HOl 1
The are CD as shown in Figure 4.4-3 is to be proeessed from point D
the max. eutting volume. nnD

A8S
z 0.000
(starting). The parameters are set as follows:
9. Seleet the inner are/outer are mode.
1YPF
MILUR w 0.000 The plane to be proeessed: XZ
PARAM COORD I GRAPH I PVIEW I BACK Proeessing mode: 5
Presslil+E J. Select the outer
proeessing. .
Are radius: actual value
are for
Cutter diameter: actual value (round-head cutter)
10. Toe interface of"Coordinates" is displayed. . Max. eutting volume: to be determined by the user
himself7herself. Diagram 4.4-3
Press [ru or (E to switch over between the numbers of the processing Inner/outer are: This parameter is meaningless at Z
points.
Move the machine tool to the position where is displayed º direetion

in both the X window and Y window. Example 4 .

. Move the m~chine tool to the position at which Ois displayed in both The are EF as shown in Figure 4.4-4 is to be processed from point E
X wmdow and Y wmdow. Toen the processing ofthis point is completed. (starting). The parameters are set as follows:
:, ! ' 1 7 (1' 1<; o1 00 Proeessing plane: YZ
11. Toe interface of "Figure" is x o. ooo Proeessing mode: 7
displayed. Y o. ooo , ,.
Z 0.000 + Are radius: actual value
r¡, or f'o'1
L:!J to switch over
a.n.t Polnt: 1 i
Cutter diameter: actual value (round-head
Press U!.I 1

be~een the numbers of the processing i " cutter)

pomts. Max. eutting volume: to be determined by
the user himself/herself. Diagram 4.4-4
Move the machine tool to the PARAll COORD GRAPH PVIEW BACK

º
position where is displayed in both the X window and y window. Inner/outer are: This parameter is meaningless at Z direction

37 38
5.5 The Function of measure fQr taper 2, Ensure the other tool position relative to
the base tool position, which is also the zero
The taper ofwork piece can be measured point of"ALE" coordinate system, as the figure (a) shows, the relative
when tuming the taper work piece. position of the second tool is:
X-axis 25-30=-5, Y-axis 20-10=10.
Operation: 3, Number the tool, and store the relative position to the base tool into the
As· figure shows, the nod of lever meter digital readout.
is touched the position A of work piece surface.
Pressing it to make the lever meter point to zero.
4, In process, the operator can input the numbers
of using tool, the digital reaélout will display
l) Toen entering the function of measure the relative position dimension of using tool
for taper. to the zero point of "ALE" coordinate system,
0.000 moving the lathe platform to make the
press@ 0.000 display of X axis and Y axis become zero.

2) Move the lever meter to position B of 5, Toe tool storeroom can store datum of200
work piece surface, press it to make the RESUR EXIT tools.
lever meter point to zero. Notes: the Y-axis value mentioned above is the integrated value of
Y-axis with Z-axis, namely the ZJZ0-axis in the former lathe machine
3) Compute. readout.
press E3
The operation of inputting the datum of tools and calling tool:
4) Quit
1) Please input the datum of tools, in the
key@
"ALE" coordinate system, clear the
display value when moving the base
5.6 200 tool storeroom tool to touch the fraiµe of adjusting tool,
It will need to use different tools when ~ing different work pieces or set the first tool to the base tool.
different surface of work pieces, so it is necessary to uninstall and adjust the
2) Enter the inputting stare.
tools, SDS6 digital readout has the function of 200 tooIs storeroom, which
makes the operation simple. .
press © (;.TootlO.:
tool Call

1 1 1 T.,Ho.:
Tool 5-ttlac•

--n 1 1 1 I(¡
Notice: Tbe function of 200 tools storeroom can't be used but the 1 º !l!IQ 1
3)press key"F2"set tool para. T.-: 1 ClOSEll 1 Y: 1 º !l!IQ 1
lathe has the frame of adjusting tool. Please don 't use this function if you
haven't the frame of ~djusting tool. • 4) Input the numbers oftool S.t.tlas 1.001 - - . r

pressO]+E)
CALL 1 TOOL l T ON l T OFF 1 BACK

l, Set a base tool. In the state of "ALE"· 5)input the tool offset
to clear the display value of the X axis ' X offset: press GJ E3
+
or the Y axis when moving the base Y offset:. press 0 E3+
tool to touch the frarne of adjusting tool.
(a)

39 40
6) Input the numbers of tool Chapter VI Calculator Function
press [D+E3
In the process of processing work pieces, users may need to calculate
5) input the tool offset
sorne values. The calculator function provided at the display make the users
X offset: press IT) +@+ 8 more convenient when processing according to the drawings. With this
Y offset: press"[!]+G]+ E3 calculator, the calculation results can be directly transferred to the axis to be
processed. The user only needs to move the drilling machine to the position
6) you can set others tools like this. at which Ois displayed, which is the calculation results indicate.
You can operate tbe tool storeroom as below after you input the datum of In the normal display status, press OO. The interface of calculator
function is displayed.
tools, first install the second tool.
After the interface ofcalculator function is displayed, press [i] to

-
1) press key"F l "switcb the set window. retum to the normal display status.
Too! C•ll Tool S.ttiap

C:..TootlO.: T_No.: 1 1 1
2) Ensure the base-tool. Slal..T: 1 1 1 1(: 1 !! 000 1 6.1 Interface introduction
Default the first tool as the base tool, r..- 1 CLOSEI) 1 Y: 1 !!000 1
you can also set the other tool as the
base tool, key number is OK. Tips: 1-·t tool .,_,.r
Calculation entry
CALL 1 TOOL 1 TONITOFFl BACK
bar
3) Call the second tool. o
Axis coordinate Numberkey
Move Cursor to "call tool", display area promptbar
_press[D+E)
Sign function
4) open the tool ) function area
Move cursor to"tool state"
press"F3"or "F4",can switch the tool state between on and off. Si1m function area·
' Toe signals of =
S)quit, press"F5" back to coor windows. the ffist tier + - X

Move the flat-from to make the display value ofX axis and Z/Zo axis Meaning Plus sign Minussign
Product Division Computed
sign sign result
become zero.
. The second tool has reached the datum mark, in like manner, the operator Toe signals of
the second tier Inv sin cos tan r
can mput and call 200 tools. • •
Meaning Anti-trigonometr Cosine Tangential Radication
Sinus
ic function sign
Toe signals of X~2 1/X 1t CA EXIT
the third tier

Reciproca! ofthe
Meaning pi Scavenging Disengagin
Square calculation
result g

42
41
6.2 Calculation examples Chapter VII Error Compensation
Example 1: 2+30x2-6/2 = 59 Function
0+@+0+0+0+0+G +0+G+0+B
Example 2: 345 + 2 x sin•1 (-0.5) = 285
0+EJ+0+GJ+EJ-.0+fil-t-0+0+0+B+EJ+G 7.1 Linear error compensation
There is an error between the measured value and standard value ofthe
Note: In case of a digit •input error, press CA key to input again. grating rule. If the two measurement curves are in an identical shape within the
In case of any mistake in the calculation process, the system sends out grating ruler's range oftravel but not in coincidence, this is called a linear error.
the alarm voice indicating the error. At that time, press CA key to input Linear correction: To compensate the linear error so that the displayed
again. . value is equal to the standard value. .
The absolute value ofthe input value and the calculatJOn result shall not Note: Toe linear error correction value is set by the installation personnel,
be larger than 9999999 or smaller than 0.000001. Otherwise, the display and must not be modified by the user at will, which otherwise would affect
fails. measurement accuracy.

Step I: The interface of display system parameter setting is displayed. Set

6.3 Calculation result transfer the compensation mode of the corresponding ?JC.ÍS to be "Linear
compensation". (See Chapter 2.6 for the detailed setting method)
After the calculation is completed, press §1, and then press X, Y, Z, or
W key. Toe calculation results are respectively transferred to the X, Y, Z, or Step ll: Input the linear error compensation value. There are two setting
W axis for display (tbe values beyond the display scope cannot be methods:
l. To calculate the correction factor with a formula according to the
transferred); when the calculation function is on, press él key, and then standard value and the digital display value.
-press X, Y, Z, or W key to respectively transf~r the values·displayed in the X, 2. Move the grating ruler to the standard value (the value shall be
Y, Z, or W axis windows to the calculator. the integral multiple of 10mm). After the current position is
confirmed, the system automatically calculate the
compensation factor.

Example: Install the standard measurement device (such as block gauge and
laser, etc.) at the X axis of the workbench. Move the grating ruler
corresponding to the workbench until 1000mm is displayed as the standard
measured value. At that time, the displayed value at the display is
999.98mm.

Method 1: Manually input the correction system. Calculate with the

following formula:
Correction factor S= (L-L')/(L/1000) mrn/m
L---Actual measured length. Unit: mm
L'---Displayed value at the display. Unit: mm

43 44
 s---When the correction factor mm/m is "+", lengthening is
There are two methods for setting the starting point when making
indicated; when the correction factor mm/mis".-", shortening is
non-linear error compensation at the display:
indicated. 1. To make error compensation with the starting point as the
Compensation scope: -1.500 mmfm,.,+ 1.500 mm/m
mechanical origin (Figure 1)
The actually-measured length of the machine tool workbench is
2. To make error compensation with the first actual zero point of the
1000, while the finally displayed value at the display is 999.98.
S=(l000-999.98)/(1000/1000)=0.02 mm/m grating ruler as the mechanical origin (Figure 2)

r~
L L
·1 ·1 ·¡
After the correction factor is got through calculation, press the axis key. L2

Press ~- key. Then the setting interface is displayed. o 10 20 30 40 50 60

(R~e 1) absoll.ae
,...., 10 20 30 40 50
_,1 Auw,atlt: (Rgli'e 2)
x - - • uoo L: The distance ofthe effective range ofthe grating ruler
y uoo 11 ....
z ....11 .... LI: The length of the compensation section
w ""'" •ooo

L2: The effective distance of compensation

Th••: Jna11t - .-t.5--t1.5
DEFT I SAVE I START I FINISHI BACK Note: The user can set the preced1ng distance at will according to the actual
Method 2: Automatic calculation correction systern requirement. There is no requirement on interval distance.
1. The interface for setting the linear cornpensation tale is displayed.
Move the cursor to the "autornatic setup" area at X axis. Step I: The interface ~f display system parameter setting is displayed. Set the
2. Move the X-axis grating rule on the workbench until 1000mm is compensahon mode of the corresponding axis to be "Non-linear
displayed as the standard measured value. At that time, 999.98mm compensation". (See Chapter 2.6 for the detailed setting method)
is the displayed value at the display. Step II: The compensation interface is displayed. Set the non-linear error·
3. Press the 8 button. The error correction is cornpleted. • compensation value.

X
y....
z ....
- .. 0.000
Aataadc

·-...
u,,
...
1. At the ~oordinates interface, pr~ss the axis key, and then press the
key. The non-lmear compensation interface is then displayed.
l w ....
,. -,_ ... ..__
........................ _
2. "Step l" is displayed at the display:
Compensation setting: Use the axis compensation fun_ction. Find the
Df!FT I SAVE I START I FINISHI BACK reference point in the next step.
Restore the compensation table: Delete the last compensation value. The
7.2 Non-linear error compensation default values are restored at the compensation table.
. Check the compensation ·table: check the compensation value set last
time.
Attention: The non-linear compensation function can only be set •
up in the status of metric display. After the setup is completed, metric 3• ."Step l ": Select the compensation setting function.
r;:;;i .
system or British system can be selected for display. Press key. Fmd the reference point in the next step.

45 46
 4. Move the grating ruler at the positive direction. After the reference point .
is found, the cursor skips to "Step 3". •
Chapter VIII Trouble Shooting
S. According to Figure 1, the grating ruler has to be moved to the max. In the following table, simple trouble shooting methods are listed. If the
position at the negative direction. Press the axis zero clearing key. lt is problems cannot be solved through the methods, please do not dismantle the
indicated that the compensation starts at this point. display by yourself for fear of an electric shock. Please contact our company
According to Figure 2, directly display the position with 0.000 as the or a correspond'm :r agent promotl1y fior help.
coordinates value. Press the axis zero clearing key. lt is indicated that
Problem Cause Troubleshooting
the compensation starts at the absolute zero position of the current
grating ruler. 1: The power is not switched on. 1: Switch on th.e power.0}
2: The fuse is damaged. 2: Replace the fuse with a new one
6. The compensation table is displayed. Move the grating ruler at the Toe display is not 3: 220V power cable is poorly ofthe same specification.
positive direction to the compensation point position. Input the standard show
1
connected. 3: Toe power plug shall be in
value at the "X standard" column. (Repeat this step to input s~veral 4: Whether appropriate power proper condition.
• ts)
)Olll voltage is used. 4: Whether the input power is
w within 100V~240V.
No.
Xmachine
X Slalldard Ymaobine
Ystandml Zmachine
Zstandud tn1thinc
w
tool too! tool
tool standard 1: The machine too] and display is 1: Toe machine too! case and the
o 0.000 0.000
1
Toe case of the poorly grounded. display case shall be properly
2 display is electrified. 2: There.is electric leakage ofthe grounded.
3 220Vpower.
4 2: Check the 220V power.
s
6
7
The displayed value 1: The resolution ration of the
1 of a certain axis is grating ruler is not correctly set. 1: Set the correct resolution.
9
X y z w two times of the 2: The diameter display mode is 2: Set the radius display mode.
compcnsati 00lllp<:DIII com¡,msat c:ompensat normal value. set for a certain axis.
on DOint imM 11t ioo-n1 ionnnint

1: The grating ruler Exchange with the grating

7. After the compensation setting is completed, press "Save" function key
to save and exit. 2: There is not signa! output ofthe ruler of another axis to see whether
• • The display-axis the counting works normally. If
grating ruler.
does not count. yes, it is judged that the grating
3: The countíng function of the
ruler is damaged. If not, it is judged
axis of the display fails.
that there is a display problem.
The XNIZ values 1: There is a disorder of the system 1: Reset to the set factory defaults
displayed • in the memory. ofthe system.
window are in 2: The grating ruler is damaged, 2: Repair or change the grating
disorder. thus causing missing number. ruler.

Ali keys of the 1: There is a disorder of the system 1: Reset to the set factory defaults
display do not memory. ofthe system.
respond. 2: Short circuit of the keys. 2: Replace with a new mainboard.

47
48