Racor Fuel Filtration - GreenMAX - RSL0145

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GreenMAX ™

Heavy-Duty, High-Capacity, Fuel Filter/Water


Separator With Options for All-Weather Operations
The World's Most Innovative
Diesel Fuel Filter Water Separator.

Clean is the new green.


GreenMAX is engineered
for return on investment,
and the operative word
is GREEN – delivering
a low cost filter
change-out, low-cost
per operation and
environmentally
friendly filter
disposal.

GreenMAX. 40 years of Racor Innovation.


1 POWERFUL PACKAGE.

High-Performance All-Weather Filtration


• P
 atented, Progressive Two-Stage Aquabloc® Media
• Hot Engine Return Fuel Recirculating Heater
• Ultra-High Efficiency + Capacity
• Trademark Racor Clear Bowl & Quick Turn Drain
• Heavy-Duty Design & Construction

Quick Turn, Positive Seal Self-Venting Drain

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Efficiency. Capacity. Economy. Reliability.
GreenMAX. The New State-of-the-Art.

Integrated Piston-Style Hand


Priming Pump or Fill Port

Hot Engine Return Fuel Recirculating Heater

Dual Inlet / Outlet Ports

Low Restriction at
High Flow Rates

Patented Filter Valve Mechanism Holds Prime and


Prevents Clean Side Contamination During Service

Durable Multi-Port Cast Aluminum


Mounting Head Assembly

Add a Fuel Filter Change Indicator – Change


Your Fuel Filter Only When Needed

Easy to Mount with Through-Holes As never before, today’s sensitive high-pressure


for a 3/8" Bolt and Tapped for a M8 Bolt fuel injection systems demand flawless removal
of damaging water and solid contamination. Yet,
Aquabloc High-Capacity, High-Flow fuel additives to diesel and biodiesel have made
Filter Element
separation of harmful liquid and solid particulates
more challenging than ever.
Rated Diesel Flow Rate
150 gph (568 lph) The one-word solution is the same as it has been
for more than 40 years: Racor. Specifically, the new
Optional 200W Electric GreenMAX integrated fuel filter/water separator.
In-Bowl Fuel Heater for Severe
GreenMAX is the apex of a continuous development
Cold Conditions (Not Shown)
effort to advance the art and science of filtration,
a program that has made Racor
High-Capacity Removable, Reusable and
Extremely Durable Bowl – A See-Thru
filtration systems the preferred
Bowl That Stays See-Thru brand on engines worldwide.

Add a Fuel Filter Change Indicator – Change


Your Fuel Filter Only When Needed

Water-In-Fuel (WIF) Water Sensor Alerts RK 32037


Operator for Service (1/2-20 SAE Port) Fuel Service Indicator

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AQUABLOC ENGINEERED MEDIA
®

The Ultimate Engine Protection

Today’s engines inject diesel fuel at pressures


of up to 30,000 PSI. Injector tolerances are
measured in microns, and the smallest
particle of dirt or water can destroy precision
components, leading to catastrophic damage
to engines, operations and profitability.

GreenMAX is designed with exceptional


water-removing efficiencies for both bulk
and emulsified water, very low restriction
of fuel flow and high dirt-holding capacity.
The heart of the system is progressive,
dual-stage coalescing and filtration delivered
by the patented Aquabloc filter element,
a process that makes GreenMAX the new
global standard for filtration.

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Stage One: Water Coalescing
Water droplets coalesce on the
outside of a chemically treated
composite media. As the droplets
grow in size, being heavier than
fuel, they fall into the collection

1
bowl to be drained away.
Importantly, the large surface
area of the pleated media
helps to slow fuel velocity,
enabling extraordinary
water removal efficiency.

Stage Two: Fuel Filtration


Engineered, pleated media
filters microscopic particles
of dirt and rust.

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AQUABLOC – THE INSIDE STORY

The ultra-high-efficiency
Aquabloc media is an engineered
blend of distinct media formulations
– high-grade cellulose compounded
with engineered fibers and chemical
treatments proven to repel water.

• Ultra-high capacity means less frequent filter


changes, boosting operating economy.
Aquabloc Composite Filter Media with Low Flow Restriction
• Aquabloc media is both corrugated and pleated
to present a large effective filtration surface
area. This design innovation slows fuel velocity • Aquabloc cartridge filter elements are
to improve coalescing and filtration efficiency. available in 2, 10, and 30 micron ratings
so that protection can be tailored to the
• The high dirt-holding capacity Aquabloc media application, fuel quality, operating
helps to dramatically extend the life of final-stage environments and service schedules.
on-engine filters, and reduce the overall cost
of the filtration program.
AQUABLOC MEDIA HELPS
OEMs to meet rigid government
emission standards. In fact, Racor
engineers have helped to define the
very SAE standards by which
filtration efficiency is measured.

• A fuel filter/separator with replaceable cartridge


element is the lowest-cost filtration solution.

A patented filter ensures that the


original Aquabloc replacement elements
can be fitted – guaranteeing ongoing
filtration quality, performance
and warranty compliance.
R61691T (10 micron): 99%, SAE J1839 OCT2010, Coarse
Droplet Water / Fuel Separation Test @ 150 GPH with ULSD

R61691T (10 micron): 98%, SAE J1985 AUG2006,


Fuel Filter - Initial Single-Pass Efficiency Test @ 150 GPH

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GreenMAX Fuel Heating:
Go Fearlessly into the Cold.

Two heating options,


including a patented engine
return fuel recirculating
technology, deliver free-flowing
fuel even in the most severe
weather conditions.

Hot Fuel Back


to the Tank
Engine Return Fuel Recirculation
Warm, Clean Fuel The GreenMAX Fuel Filter Water Separator features
Back to Engine an innovative patented technology that utilizes
unused warm engine fuel returning to the tank to
provide on-demand fuel heat transfer for cold
weather operations. This cold weather feature melts
Hot Fuel
Returning the wax and paraffins that separate from diesel fuel
from at cold temperatures (cloud point) and restrict fuel
Engine
flow during the filtration stage.
The recirculating valve is self-regulating, sensing
Cold Fuel fuel temperature and automatically closing once
from Tank
the fuel is warm, and returns hot fuel to the tank.
This option includes a fuel recirculation valve
that is thermostatically controlled to direct
engine return fuel into the GreenMAX prior
to the filtration stage.
Blended Fuel Cycles Through Multiple-Stage
Aquabloc Filtration The engine return fuel is mixed with the
GreenMAX incoming fuel flow from the fuel tank,
providing optimum fuel temperature for efficient
fuel filtration and engine performance.
When the fuel system temperature is stabilized
Fuel Tank
for optimum fuel filtration and engine operation,
the engine return fuel recirculation valve
automatically redirects the engine return
fuel to the fuel tank.

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GreenMAX. The Compact Frame or Engine-Mount Filtration System.

Optional recirculating valve

Optional in-bowl heater

Cold Start In-Bowl Electric-Thermostatically Controlled Fuel Heating Options


To bring fuel quickly to operating temperatures in very cold conditions, optional 200W in-bowl heater is available.
The in-bowl heater is thermostatically controlled and self-regulating, automatically shutting down once target fuel
temperature is achieved.
To summarize GreenMax fuel heating options: Electric heaters help you get started; hot fuel recirculating
keeps you running.

GreenMAX™ Fuel Filter/Water Separator FIRST FIT DESCRIPTION


Rated Flow Rate 150 GPH (568 LPH) 4400R02 GreenMAX FF/WS, W/Hand Primer Pump, 2 Micron
No. of Ports Inlet Ports: 2, Outlet Ports: 2 4400R10 GreenMAX FF/WS, W/Hand Primer Pump, 10 Micron
Port Size -10 SAE (7/8-14 UNF) 4400R30 GreenMAX FF/WS, W/Hand Primer Pump, 30 Micron
Hand Primer Pump Optional 4400R1202 GreenMAX FF/WS, 12v in bowl heater, W/Hand Primer Pump, 2 Micron
Micron Rating Available 2, 10, 30 4400R1210 GreenMAX FF/WS, 12v in bowl heater, W/Hand Primer Pump, 10 Micron
Particulate Removal Efficiency (SAE J1985) Min 98% (R61691T) 4400R1230 GreenMAX FF/WS, 12v in bowl heater, W/Hand Primer Pump, 30 Micron
Water Removal Efficiency (SAE J1839) Min 99% (R61691T) 4400R2402 GreenMAX FF/WS, 24v in bowl heater, W/Hand Primer Pump, 2 Micron
Return Fuel Heat Valve (Thermostatically Controlled) Optional: -8 SAE 45° Flare (3/4-16) 4400R2410 GreenMAX FF/WS, 24v in bowl heater, W/Hand Primer Pump, 10 Micron
Electrical Heater 12 or 24 vdc Optional (200W) 4400R2430 GreenMAX FF/WS, 24v in bowl heater, W/Hand Primer Pump, 30 Micron
Water Sensor Optional (1/2-20 SAE port) 6600R02 GreenMAX FF/WS, 2 Micron
Vacuum (Maximum) 20" Hg 6600R10 GreenMAX FF/WS, 10 Micron
Ambient Temperature Range -30° to +100° C 6600R30 GreenMAX FF/WS, 30 Micron
Maximum Fuel Temperature 85° C 6600R1202 GreenMAX FF/WS, 12v in bowl heater, 2 Micron
Diesel fuel per ASTM D975 and Biodiesel 6600R1210 GreenMAX FF/WS, 12v in bowl heater, 10 Micron
Fuel Compatibility
blends up to B20 per ASTM D7467 6600R1230 GreenMAX FF/WS, 12v in bowl heater, 30 Micron
Fuel Filter Change Indicator Vacuum Gauge/Filter Indicator/Vacuum Switch 6600R2402 GreenMAX FF/WS, 24v in bowl heater, 2 Micron
Properties of biodiesel vary greatly and can have an impact on water separation performance. 6600R2410 GreenMAX FF/WS, 24v in bowl heater, 10 Micron
6600R2430 GreenMAX FF/WS, 24v in bowl heater, 30 Micron
Custom Options: Contact Racor SERVICE DESCRIPTION
• Depth coalescing cartridge media R61691S Element Assembly, GreenMAX 2 Micron
• Inlet & outlet port threading up to M22 R61691T Element Assembly, GreenMAX 10 Micron
R61691P Element Assembly, GreenMAX 30 Micron
• Short bowl
RK6165804 Engine Return Fuel Heat Kit
• Surface finishes and paint

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Worldwide Filtration Manufacturing Locations
North America Europe Asia Pacific
Compressed Air Treatment Compressed Air Treatment Australia
Filtration & Separation/Balston domnick hunter Filtration & Separation Castle Hill, Australia
Haverhill, MA Gateshead, England +61 2 9634 7777
978 858 0505 +44 (0) 191 402 9000 www.parker.com/australia
www.parker.com/balston www.parker.com/dhfns
China
Finite Airtek Filtration Parker Gas Separations Shanghai, China
Airtek/domnick hunter/Zander Etten-Leur, Netherlands +86 21 5031 2525
Lancaster, NY +31 76 508 5300 www.parker.com/china
716 686 6400 www.parker.com/dhfns
www.parker.com/faf India
Hiross Zander Navi Mumbai, India
Finite Airtek Filtration/Finite Padova Business Unit +91 22 651 370 8185
Oxford, MI Padova, Italy www.parker.com/india
248 628 6400 +39 049 9712 111
www.parker.com/finitefilter www.parker.com/hzd Parker Fowler
Bangalore, India
Engine Filtration & Hiross Zander +91 80 2783 6794
Essen Business Unit www.johnfowlerindia.com
Water Purification Essen, Germany
Racor Japan
+49 2054 9340
Modesto, CA Tokyo, Japan
www.parker.com/hzd
209 521 7860 +81 45 870 1522
www.parker.com/racor www.parker.com/japan
Engine Filtration &
Holly Springs, MS Water Purification Parker Techno
662 252 2656 Racor Osaka, Japan
www.parker.com/racor Dewsbury, England +81 66 340 1600
+44 (0) 1924 487 000 www.techno.taiyo-ltd.co.jp
Beaufort, SC www.parker.com/rfde
843 846 3200 Korea
www.parker.com/racor Racor Research & Development Hwaseon-City
Stuttgart, Germany +82 31 359 0852
Racor – Village Marine Tec. +49 (0)711 7071 290-10 www.parker.com/korea
Gardena, CA www.parker.com/rfde
310 516 9911 Singapore
desalination.parker.com Hydraulic Filtration Jurong Town, Singapore
Hydraulic Filter +65 6887 6300
Parker Sea Recovery www.parker.com/singapore
Carson, CA Arnhem, Holland
+31 26 3760376
310 637 3400 Thailand
www.searecovery.com www.parker.com/hfde
Bangkok, Thailand
Urjala Operation +66 2186 7000
Hydraulic Filtration Urjala, Finland www.parker.com/thailand
Hydraulic Filter +358 20 753 2500
Metamora, OH www.parker.com/hfde
419 644 4311
www.parker.com/hydraulicfilter Condition Monitoring Centre Latin America
Parker Comercio Ltda.
Norfolk, England
Laval, QC Canada Filtration Division
+44 (0) 1842 763 299
450 629 9594 Sao Paulo, Brazil
www.parker.com/hfde
www.parkerfarr.com +55 12 4009 3500
Parker Kittiwake www.parker.com/br
Process Filtration West Sussex, England
Pan American Division
domnick hunter Process Filtration +44 (0) 1903 731 470
Miami, FL
Oxnard, CA www.kittiwake.com
305 470 8800
805 604 3400 www.parker.com/panam
www.parker.com/processfiltration Parker Procal
Peterborough, England
Madison, WI +44 (0) 1733 232 495
608 824 0500 www.kittiwake.com Africa
www.scilog.com Aeroport Kempton Park, South Africa
Process Filtration +27 11 9610700
Phoenixville, PA domnick hunter Process Filtration www.parker.com/africa
610 933 1600 Birtley, England
www.parker.com/processfiltration +44 (0) 191 410 5121
www.parker.com/processfiltration
Aerospace Filtration
Velcon Filtration Parker Twin Filter BV
Colorado Springs, CO Zaandam, Netherlands
719 531 5855 +31(0)75 655 50 00
www.velcon.com www.twinfilter.com

© 2016 Parker Hannifin Corporation. Product names are trademarks or registered trademarks of their respective companies. RSL0145 Rev A 09/16

Parker Hannifin Corporation


Filtration Group Global Headquarters
6035 Parkland Boulevard
Cleveland, OH 44124-4141
phone 216 896 3000
www.parker.com

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