HM400-5

Tier 4 Final Engine

Articulated Truck

Photos may include optional equipment.

Horsepower PAYLOAD BODY CAPACITY

Gross: 473 HP 353 kW 44.1 tons 40.0 metric tons Heaped (SAE 2:1): 31.4 yd3 24.0 m3
Net: 466 HP 348 kW
 WALK-AROUND

Photos may include optional equipment.

Horsepower PAYLOAD BODY CAPACITY

Gross: 473 HP 353 kW 44.1 tons 40.0 metric tons Heaped (SAE 2:1): 31.4 yd3 24.0 m3
Net: 466 HP 348 kW

2
 HM400-5

PRODUCTIVITY ON DEMAND
Komatsu Traction Control System Selectable working modes for Economy
(KTCS) automatically engages the inter and Power allow operators to adjust
axle lock and the KTCS braking to machine performance based on need and
provide optimal traction in soft ground conditions.
conditions.

Komatsu SAA6D140E-7 variable geometry turbocharged and after-

cooled 15.24 liter diesel engine is EPA Tier 4 Final emissions certified.
• Heavy duty Selective Catalytic Reduction (SCR) system
• Diesel Exhaust Fluid (DEF) system
• Komatsu Diesel Particulate Filter (KDPF) system
• Heavy duty cooled Exhaust Gas Recirculation (EGR) system
• Electronic control system - seamless to the operator
• Variable Geometry Turbocharger (VGT) system
• Heavy duty High Pressure Common Rail (HPCR) fuel injection system
Komtrax® equipped machines can send location, SMR and operation
maps to a secure website or smart phone utilizing wireless technology.
Variable Geometry Turbocharger (VGT) uses a hydraulic actuator to pro- Machines also relay error codes, cautions, maintenance items, fuel & DEF
vide optimum air flow under all speed and load conditions. levels, and much more.

Komatsu Diesel Particulate Filter (KDPF) and Selective Catalytic Komatsu designed, electronically controlled transmission for a
Reduction (SCR) systems reduce particulate matter and NOx while comfortable ride.
providing automatic regeneration that does not interfere with daily F6-R2 counter-shaft type transmission with K-ATOMiCS (Komatsu
operation. Advanced Transmission with Optimum Modulation Control System).

Fluid neutral or better High capacity, reliable, continuously cooled, wet type multiple-disc
Fuel & DEF total consumption is less than fuel consumed by prior model. brakes and retarder:
• Fully hydraulic controlled wet multiple-disc brakes
• Retarder absorbing capacity (continuous descent) 510 kW 684 HP
Advanced diagnostic system continuously monitors machine operation
and vital systems to identify machine issues and assist with
troubleshooting. Hydro-pneumatic suspension for all terrains.
The hydro-pneumatic suspension on both front and rear suspensions
assures a comfortable ride even over rough terrain.
Large LCD color monitor panel:
• 7" high resolution screen
• Provides "Ecology Guidance" for fuel efficient operation Easy-to-load body:
• Heaped capacity 24 m3 31.4 yd3
• Low loading height 3164 mm 10'5"
Wide, spacious cab with excellent visibility:
• High strength body constructed of 400 Brinell, wear-resistant steel.
• Center-located operator's seat
• Short nose design
• The rounded engine hood provides improved front visibility.
• Color rearview monitoring system
• The wide cab offers a comfortable operator and passenger environment

For operator comfort:

• Low noise cab through improved sealing with integrated floor.
Interior noise level 72 dB(A)
• Heated, air suspension seat
• Radio with AUX terminal

3
 PERFORMANCE FEATURES
KOMATSU NEW ENGINE TECHNOLOGIES

VGT

Cooled EGR

KDPF
Urea SCR

DEF mixing tube DEF Injector

New Tier 4 Final Engine DEF mixing tube

The Komatsu SAA6D140E-7 engine is EPA Tier 4 Final Urea
emissions certified and provides exceptional performance based
solution
while reducing fuel consumption. Based on Komatsu
proprietary technologies developed over many years, this
Clean exhaust
new diesel engine reduces nitrogen oxides (NOx) by more
than 80% when compared to Tier 4 interim levels.

Technologies Applied to New Engine

Heavy-duty aftertreatment system
This new system combines a Komatsu Diesel Particulate
Filter (KDPF) and Selective Catalytic Reduction (SCR). The
SCR NOx reduction system injects the correct amount of
Diesel Exhaust Fluid (DEF) at the proper rate, thereby
decomposing NOx into non-toxic water (H2O) and Ammonia oxidation
catalyst
nitrogen gas (N2).

Second selective reduction

catalyst for NOx

First selective reduction

catalyst for NOx

4
 HM400-5

Heavy-duty cooled Exhaust Gas Recirculation Variable Geometry Turbocharger (VGT) system
(EGR) system The VGT system features proven Komatsu designed hydraulic
The system recirculates a portion of exhaust gas into the air technology for variable control of air-flow and supplies optimal
intake and lowers combustion temperatures, thereby air according to load conditions. The upgraded version
reducing NOx emissions. EGR gas flow has been decreased provides better exhaust temperature management.
for Tier 4 Final with the addition of SCR technology. The
system dramatically reduces NOx, while helping cut fuel
consumption below Tier 4 Interim levels.

Heavy-Duty High-Pressure Common Rail (HPCR)

Fuel Injection System
The system is designed to
achieve an optimal
injection of high-pressure
fuel by means of
computerized control,
providing near
complete combustion to
reduce PM emissions.
Advanced Electronic Control System
The electronic control system performs high-speed
processing of all signals from sensors installed in the vehicle
providing total control of equipment. Engine condition
information is displayed on the monitor inside the cab,
providing vital information to the operator. Additionally,
managing the information via KOMTRAX helps customers
keep up with required maintenance.

5
 PERFORMANCE FEATURES
Low Fuel Consumption Large Capacity Body
A variable displacement piston pump consumes engine The HM400-5 has a heaped body capacity of 24.0 m3 31.4 yd3.
power only as needed to eliminate unnecessary Power The low loading height of 3164 mm 10'4" enables easy loading.
Take-Off (PTO) inefficiencies. Design improvements to the The body is built of high strength, wear-resistant steel with a
drive axles as well as the transmission have been Brinell hardness of 400 and the body shape provides excellent
implemented to reduce driveline parasitic losses. The load stability. HM400’s frame employs a rigid box structure
electronic engine control has been updated with the utilizing high tensile strength steel – rugged enough for the
inception of the SCR technology to conform to EPA Tier 4 toughest jobs.
Final emissions standards. All of these factors combine to
allow for the new HM400 to operate at the same
performance level as its predecessor while improving fuel
efficiency. The quantity of diesel fuel and DEF consumed
by the HM400-5 is less than the quantity of fuel alone
consumed by the previous model.

Komatsu Auto Idle Shutdown

Komatsu auto idle shutdown automatically shuts the engine
down after idling for a set period of time to reduce
unnecessary fuel consumption and exhaust emissions. Idle
duration prior to shutdown can be easily programmed in
the monitor.

Selectable Working
Modes
The operator can choose between two working modes,
Economy Mode or Power Mode, depending on their work
demand and conditions.
Komatsu-Designed, Electronically-Controlled
Power mode Countershaft Transmission
Appropriate for higher production jobs and uphill The Komatsu designed, electronically controlled
hauling applications. The power mode increases the K-ATOMiCS transmission has been a success in Komatsu’s
engine maximum output and raises the upshift and dump trucks. The electronic clutch modulation system
downshift engine speeds during operation. ensures proper clutch pressure when the clutch is engaged.
The system controls both the engine and the transmission
Economy mode by monitoring the vehicle conditions. This advanced
Appropriate for lighter work on flat ground. The system assures smooth shifts with minimal shock and
economy mode lowers the engine maximum output maximizes the power train life.
along with lowering the upshift and downshift engine
speeds during
operation.

6
 HM400-5

Komatsu Traction Control System (KTCS) Tire revolution sensor

Articulation angle
The KTCS was developed by Komatsu to allow for maximum sensor

machine performance in soft and slippery ground conditions. Tire

revolution
Komatsu leveraged its prior experience with the traction control Acceleration sensor Inter-axle sensor
lock
systems in bulldozers and rigid dump trucks to develop this
Independent brake Tire revolution sensor Independent brake
system for use in articulated dump trucks.

Good
The KTCS monitors the wheel speeds on the front and middle
Free differential
axles. If the system detects wheel slip, it will automatically engage
the inter axle lock to improve machine performance. If the machine
continues to detect wheel slip it will brake the wheel that slip was
Turning performance

detected on. It continually monitors wheel speeds and engages the KTCS
brakes as necessary.

KTCS is automatically activated and deactivated.

The inter-axle lock can also be engaged by the operator via a
rocker switch located on the dash panel. LSD
Differential lock
High
Travel ability on soft ground

Payload Meter (PLM)

A payload meter is included as standard equipment on the new HM400-5. The
payload tonnage is displayed on the Machine Monitor and is visible to the haul truck
operator. An external display lamp mounted on the top of the cab communicates
payload status to the loader operator. The external display lamp indicator lights are
visible from both sides of the truck so it is always in sight of the
loader operator.
PLM data is transmitted by KOMTRAX and can be accessed via
the internet. Detailed data is stored in the truck’s controller and
can be directly downloaded from the truck to a PC.

External display lamp Payload display

7
 GENERAL FEATURES

Rear View Monitoring System Short Nose

The rear view camera and monitor are equipped as The layout of the cooling system allows for a short nose
standard. shape and increases the operator's field of view.

710 mm
Rear view monitor Rear view camera 2985 mm
2'4"
9'9"
Center-located Operator Seat
Placing the seat at the center of the operator’s cabin Round Convex Mirrors and Standard Heated Rear
provides a wide view of the working area.
View Mirrors
Round convex mirrors provide a wide viewing angle directly
in front of the hood. The heated rear view mirrors can be
easily folded and are standard.

Heated mirror (standard)

8
 HM400-5

Built-in ROPS/FOPS Cab Hydraulically Controlled Wet Multiple-disc Brakes

These structures conform to ISO 3471 ROPS (Roll-Over and Retarder
Protective Structure) standard, and ISO 3449 FOPS (Falling Wet multiple-disc brakes with proven performance in other
Objects Protective Structure : Level II) standard. Komatsu dump trucks are tailored for use in the HM400-5.
The large-capacity, continuously cooled, wet-multiple disc
brakes also function as a highly responsive retarder which
gives the operator greater confidence at higher speeds when
travelling downhill.

Retarder Absorbing Capacity (continuous descent):

Round halogen 510 kW 684 HP
head lamps

Secondary Steering
The secondary steering system is automatically activated if
the hydraulic pressure of the steering hydraulic circuit lowers
due to a failure in the hydraulic system. This can also be
activated manually by the secondary steering switch in the
cab. The pilot lamp on the LCD monitor tells the operator that
the system is operable when turning the key switch on.
Conform to : ISO 5010, SAE J1511

Secondary Engine Shutdown Switch

Guard rail The engine shutdown switch is added in the cab for
Spike type hubbly-faced ease of use.
antiskid plates

Ground Clearance
LED Rear Combination The lowest surface of
Lamps (Standard) the hitch is higher than
Long-life LED stop, tail and turn the front axle differential
signal lamps are standard. gear housing,
maximizing the HM400's
ground clearance.

LED lamp 710 mm

2985 mm
2'4"
9'9"

9
 WORKING ENVIRONMENT

Photos may include optional equipment.

Ergonomic Comfort
Ergonomically designed curved dashboard allows switches to be arranged so that they are in easy reach of the operator.

Machine monitor Color rear view monitor

Multi-switch panel

10
 HM400-5

Low Noise Design Radio with AUX Terminal

The large cab is mounted with Komatsu’s unique ROPS/FOPS By connecting an auxiliary device to this plug, the operator
viscous mounts. The low-noise engine, hydraulically driven can hear sound through the speakers in the cab.
fan, and hydraulic pumps are mounted with rubber cushions,
and the cab sealing is designed to provide a quiet, low- Two DC12V Electrical Outlets
vibration, dustproof, and comfortable operating environment. Two DC12 volt outlets are standard in the operators cab.
A 12 volt cigarette lighter is located on the front side of the
Operator’s ear noise (ISO6396) 72 dB (A) right console and an additional 12 volt outlet is located on the
rear right corner behind the operator seat.
Dynamic noise level (outside) 110 dB (A)
Cigarette
Air Suspension Seat lighter
The heated, air suspension, fabric-covered seat is adjustable DC12V
to the operator’s weight and is provided standard. The air electrical
suspension seat dampens outlet
vibrations transmitted from the AUX terminal
machine and reduces operator
fatigue. The seat is heated for
operator comfort.
Hydro-pneumatic Suspension
The front axle hydro-pneumatic suspension employs “De
Dion” type design, allowing the machine to ride more
smoothly over rough terrain. The rear-axles are mounted on a
dynamic equalizer structure equipped with hydro-pneumatic
3 Point Seat Belt
suspension. The entire suspension system delivers a
A three-point seat belt is standard comfortable ride and maximizes productivity.
equipment. The seat belt can be converted to a two-point lap
belt.
Electronic Hoist Control
Lever
Foldable Passenger Seat
The control lever is short in travel
The cushion and the back rest of
and can be operated with a light
the passenger seat are foldable.
effort. A “Kick-out function”
Folding the cushion allows the
eliminates a need to hold the
operator to easily come in and out
lever in “raise” position.
of the cab and allows easy access
Furthermore, body seating shock
to the recirculation filter of the air
is significantly reduced because a
conditioner. Folding the backrest allows easy access to the
sensor detects the body just
storage behind the seat.
before seating on the frame and
reduces the lowering speed.
Tilt-away Steering Column
The tilt steering column and
telescopic steering wheel allow
the operator to set the steering
wheel to the desired position.
The tilt mechanism incorporates
a spring-assist for easy
adjustment.

11
 INFORMATION & COMMUNICATION
TECHNOLOGY

Ecology Guidance
The monitor provides guidance to the operator to help pro-
mote energy saving operation.
For example, if the operator stops the machine for a long
period of time with the engine idling, the message “Avoid
excessive engine idling” is displayed on the monitor.
The ecology guidance function displays six (6) messages:
■
Avoid Excessive Engine Idling
■
Release the Hoist Lever
■
Operating the Accelerator Pedal with Brake Actuated
Lowers Fuel Economy
■
Shift Up
■
Avoid Operating the Accelerator Pedal with the Body
Moving Down Energy Saving Operation Guide
■
Avoid Hard Use of Steering
The operator can check the operation record, Ecology
Guidance Record, and fuel consumption record. The
Ecology Gauge Operation Records indicate the status of the machine for the
The ecology gauge indicates a momentary fuel current day.
consumption rate during operation. Operating the machine
by keeping the gauge within the green zone leads to The Ecology Guidance Records displays a tally of each
energy-saving operation. guidance message. During operation, operators are
encouraged to reduce guidance messages in order to
achieve energy-saving operation.

The Average Fuel Consumption Logs graph fuel consumption

for the previous 12 hours (based on service meter reading)
and daily fuel consumption for the previous 7 days.

Operation Records

Ecology Guidance Records

Ecology gauge Fuel consumption gauge

Average Fuel Consumption Record

12
 HM400-5

Machine Monitor 9 10 12
The machine monitor displays machine information and
provides access to machine settings.
8 1
11
Switch panel
The switch panel is used to select various LCD screens and
the air conditioner control screen. By using the switch panel, 7
you can display user menus on the LCD screen and access
6
machine settings. 2
5 4 3

Large Multi-Lingual LCD Monitor

A large user-friendly color monitor provides excellent screen 1
visibility through the use of a TFT liquid crystal display that
can easily be read at various angles and lighting conditions.
A keypad provides simple and easy navigation to machine
operation information. 2

1 2 3 4 5 6 Machine Monitor
1 Speedometer 7 Ecology gauge
2 Engine tachometer 8 Engine coolant temperature gauge
3 Fuel gauge 9 Clock
4 DEF level gauge 10 Shift indicator
5 Air conditioner display 11 Retarder oil temperature gauge
6 Torque converter oil temperature gauge 12 LED indicator

Switch Panel
1 Air conditioner switches / Numeral key pad 2 Function switches

1 Ecology Guidance 3 KDPF regeneration 5 Maintenance

• Operation records • Setting regeneration disable • Check and reset of various
• Ecology guidance records • Operation of manual stationary regeneration maintenance intervals
• Average fuel consumption record
• Configurations 4 SCR information 6 Monitor setting
• Language setting (27 languages)
2 Machine setting / information • Rear view monitor setting
• Radiator fan reverse mode • Measurement unit setting
• CAC fan reverse mode • Screen brightness adjustment etc.
• KTCS setting etc.

13
 MAINTENANCE FEATURES

Ground Access to Filters Tiltable Cab with Power Tilt

The oil filters of the transmission and the brake systems The cab can be tilted rearward by 27 degrees to provide
can be serviced from ground level. easy access to the engine and transmission for service.
Electrically-operated cab tilt is standard.

Round Design Engine Hood and Grill

The lightweight resin hood is easy to open and close. The
Reversible Fan CAC cover is also made of resin.
The radiator fan and Charge Air Cooler (CAC) fan are driven
hydraulically. You can reverse the rotation of the radiator
fan and/or CAC fan to blow off dirt and dust accumulated Electric Fuel Priming Pump
on respective cores. Fan reverse mode can be controlled Electric fuel priming pump is
on the monitor. equipped as standard.

Maintenance Information
Fan reverse DEF Level and Refill Timing
indicator
The DEF level gauge is displayed
continuously on the right side of the monitor screen.
In addition, when the refill timing* is reached, the DEF
low level guidance appears as a pop up display to
Easy Access DEF Tank inform the operator in real time.
Located to the rear of the * The Tier 4 Final emission requirements for off-road engines
stipulates that the engine output has to be limited when DEF level
fuel tank, and easy to
becomes very low.
access.

DEF tank

Battery Disconnect Switch

For machine service work a ground DEF level gauge
level battery disconnect switch is
standard on the HM400-5.

14
 HM400-5

KOMTRAX EQUIPMENT Get

MONITORING The
Who
le S
tor
yW
ith
®
WHEN

WHAT ■ Know when your machines are WHERE

running or idling and make decisions
■ KOMTRAX is Komatsu's that will improve your fleet utilization ■ KOMTRAX data can be accessed
remote equipment monitoring ■ Detailed movement records ensure you
virtually anywhere through your
and management system know when and where your equipment computer, the web or your smart phone
■ KOMTRAX continuously
is moved ■ Automatic alerts keep fleet managers

monitors and records ■ Up to date records allow you to

up to date on the latest machine
machine health and know when maintenance is due notifications
operational data and help you plan for future
■ Information such as fuel
maintenance needs
consumption, utilization,
and a detailed history
lowering owning and WHY
operating cost ■ Knowledge is power - make
informed decisions to manage
your fleet better
■ Knowing your idle time and fuel

WHO consumption will help maximize

your machine efficiency
■ KOMTRAX is ■ Take control of your equipment

standard equipment
- any time, anywhere
on all Komatsu
construction products

For construction and compact equipment. For production and mining class machines.
15
 KOMATSU PARTS &
SERVICE SUPPORT
Every new Komatsu Tier 4 Final
construction machine is covered.
The Komatsu CARE program covers all new Komatsu Tier 4
Final construction equipment, whether rented, leased or
purchased. For the first 3 years or 2,000 hours, whichever
occurs first, you’ll receive:
■ Regular service at 500, 1,000, 1,500 and 2,000-hr. intervals

■ DEF tank breather element replacement at 1,000 hours

■ DEF and CCV filters replacement at 2,000 hours

■ 50-point inspection by factory-trained technician at each

scheduled interval
■ Technician labor

■ Fluids, oils, coolant, filters, SCR screen, tank breather and

parts
■ Technician travel to and from your equipment location

Plus two complimentary scheduled KDPF exchanges and

SCR system service for 5 years-no hours limits.*
Service will be performed by a Komatsu Distributor and only
Komatsu genuine fluids and filters will be used.
Komatsu Parts Support
Komatsu CARE® services are available from every Komatsu ■ 24/7/365 to fulfill your parts needs
Distributor in the U.S. and Canada.
■ 9 parts Distribution Centers strategically located
across the U.S. and Canada
■ Distributor network of more than 300 locations across
U.S. and Canada to serve you
■ Online part ordering through Komatsu eParts
■ Remanufactured components with same-as-new
warranties at a significant cost reduction

Komatsu CARE® – Extended Coverage

■ Extended Coverage can provide peace of mind by
protecting customers from unplanned expenses that effect
cash flow
■ Purchasing extended coverage locks-in the cost of covered
parts and labor for the coverage period and helps turn
these into fixed costs

Komatsu Oil and Wear Analysis (KOWA)

■ KOWA detects fuel dilution, coolant leaks, and
measures wear metals
■ Proactively maintain your equipment
■ Maximize availability and performance
■ Can identify potential problems before they lead to
major repairs
■ Reduce life cycle cost by extending component life

* Some exclusions apply. Please contact your Komatsu distributor

for specific program details.
16
 TRANSMISSION
HM400-5
ENGINE
AXLES

SPECIFICATIONS
ENGINE
TRANSMISSION
SUSPENSION SYSTEM
TRANSMISSION
AXLES
STEERING SYSTEM

AXLES
ENGINE
Engine SUSPENSION SYSTEM
brakes
BRAKES
Model................................................... Komatsu SAA6D140E-7* Service brakes..........................Full-hydraulic control, oil-cooled
Type..........................................................Water-cooled, 4-cycle SUSPENSION SYSTEM
TRANSMISSION STEERING multiple-disc
SYSTEM type on front and center axles
Aspiration............... Komatsu variable geometry, turbo-charged, MAIN FRAME
Standard....................................................................... ISO3450
after-cooled, cooled EGR Parking brake........................... Spring applied, caliper disc type
NumberAXLESof cylinders................................................................. 6 STEERING
ENGINE
Retarder. ................Front and
BRAKES SYSTEM
center axle brakes act as retarder
BODY
Bore......................................................................140 mm 5.51"
Stroke.....................................................................165 mm 6.5"
Piston displacement..........................................
SUSPENSION SYSTEM 15.24 ltr 928 in3 BRAKES
MAIN
main FRAME
TRANSMISSION
HYDRAULIC frameSYSTEM
Horsepower:
Type........................................... Articulated type, box-sectioned
SAE J1995...........................................Gross 353 kW 473 HP
BODY
construction on front and rear
ISO 9249
STEERING/ SAE J1349. ........................... Net 348 kW 466 HP
SYSTEM MAIN FRAMEConnected by strong torque tubes.
CAB
AXLES

Rated rpm...............................................................2000 rpm
Fan drive type...............................................................Hydraulic
Maximum BRAKES
torque..................... 2257 N•m 230 kg•m 1665 ft lbs HYDRAULIC SYSTEM
ENGINE
WEIGHT
BODY
Body (APPROXIMATE)
SUSPENSION SYSTEM
Fuel system.......................................................... Direct injection
Governor................................................ Electronically controlled Capacity:
MAIN
Lubrication system:FRAME Struck.CAB......................................................... 18.2 m3 23.8 yd3
TIRES
TRANSMISSION
HYDRAULIC
STEERING SYSTEM
SYSTEM
Method......................................Gear pump, force-lubrication Heaped (2:1, SAE)...........................................24 m3 31.4 yd3
Filter...................................................................Full-flow type Payload........................................40 metric tons 44.1 U.S. tons
BODY WEIGHT (APPROXIMATE)
Material...............................................
SERVICE REFILL CAPACITIES 130 kg/mm2 184,925 psi
Air cleaner. ........................... Dry type with double elements and
AXLES
CAB
BRAKES high tensile strength steel
precleaner (cyclonpack type), plus dust indicator
ENGINE
*EPA TierHYDRAULIC
4 Final emissions certified Material thickness:
SYSTEM TIRES
DIMENSIONS
Bottom...............................................................16 mm 0.63"
SUSPENSION
WEIGHT (APPROXIMATE)SYSTEM
Front.....................................................................8
MAIN FRAME mm 0.31"
Transmission
TRANSMISSION Sides..................................................................12
SERVICE REFILL CAPACITIES
mm 0.47"
CAB STANDARD EQUIPMENT FOR BASE MACHINE
Target area
Torque converter.......................... 3-elements, 1-stage, 2-phase STEERING
(inside length x width)...SYSTEM
TIRES
BODY 5667 mm x 3194 mm 18' 7" x 10' 6"
Transmission..........................Full-automatic, counter-shaft type
AXLES
WEIGHT (APPROXIMATE)
Heating.................................................
DIMENSIONS Exhaust heating (option)
Speed range............................ 6 speeds forward and 2 reverse OPTIONAL EQUIPMENT
Lockup clutch......................................... Wet, single-disk clutch
Forward................................ Torque converter drive in 1st gear, BRAKES
SERVICE REFILL
HYDRAULIC CAPACITIES
SYSTEM
SUSPENSION SYSTEM
TIRES direct drive in 1st lockup and all higher gears
hydraulicEQUIPMENT
STANDARD System FOR BASE MACHINE

Reverse.ENGINE
......... Torque converter drive and direct drive in all gear Hoist cylinder.............................................Twin, telescopic type
Shift control.....................Electronic MAIN
DIMENSIONS FRAME 28.4 MPa 290 kg/cm2 4119 psi
Relief pressure..........................
STEERING SYSTEMshift control with automatic CAB
OPTIONAL EQUIPMENT
SERVICE REFILL CAPACITIES clutch modulation in all gear Hoist time. ......................................................................12.0 sec
Maximum travel speed.............................. 55.9 km/h 34.7 mph
TRANSMISSION
BODY
STANDARD EQUIPMENT
BRAKES
ENGINE
DIMENSIONS WEIGHT ) FOR BASE MACHINE
(APPROXIMATE)
Weight (Approximate
ENGINE Empty weight............................................ 35055 kg 77,283 lbs
a xles
AXLES
MAIN
all wheelFRAME
Full timeSTANDARD
TRANSMISSION drive EQUIPMENT FOR BASE MACHINE
Gross vehicle
HYDRAULIC
OPTIONAL
TIRES SYSTEM75135 kg 165,644 lbs
weight...............................
EQUIPMENT
Weight distribution:
Final drive type..................................................... Planetary gear
TRANSMISSION
ENGINE
SUSPENSION SYSTEM Empty: Front axle....................................................... 56.9%
Ratios:
BODY Center axle.................................................... 23.6%
Differential.....................................................................
AXLES
OPTIONAL EQUIPMENT 3.727 CAB
AXLES
SERVICE REFILL CAPACITIES 19.5%
Rear axle.......................................................
Planetary.......................................................................
TRANSMISSION
STEERING SYSTEM
4.941
Loaded: Front axle....................................................... 30.4%
HYDRAULIC SYSTEM
SUSPENSION SYSTEM
Center axle.................................................... 35.8%
WEIGHT
DIMENSIONS (APPROXIMATE)
Rear axle....................................................... 33.8%
SUSPENSION
Suspension SYSTEM System
AXLES
BRAKES
Front............................................
CAB Hydro-pneumatic suspension
STEERING SYSTEM
Rear...............................................
STEERING SYSTEM
Combined hydro-pneumatic TIRES
tires
STANDARD EQUIPMENT FOR BASE MACHINE
SUSPENSION
MAIN FRAME SYSTEM and rubber suspension system
WEIGHT (APPROXIMATE) Standard tire................................................................ 29.5 R25
BRAKES
BRAKES SERVICE
OPTIONAL REFILL
EQUIPMENT CAPACITIES
steering SYSTEM
STEERING
BODY system
TIRES Articulated type, fully hydraulic power steering Service refill capacities
Type...................
MAIN FRAME
MAIN FRAME with two double-acting cylinders DIMENSIONS
Fuel tank.................................................. 525 ltr 138.7 U.S. gal
BRAKES
HYDRAULIC SYSTEM Automatically actuated,
Supplementary steering......................... DEF tank..................................................... 34.0 ltr 9.0 U.S. gal
SERVICE REFILL CAPACITIES electrically powered
BODY Engine oil..................................................... 50 ltr 13.2 U.S. gal
BODY
Standard.....................................................ISO5010, SAE J1511 Torque converter,
STANDARD transmission and
EQUIPMENT FOR BASE MACHINE
MAIN
CAB FRAME
Minimum turning radius, wall to wall.................... 8.8 m 28' 10" retarder cooling......................................... 125 L 33 U.S. gal
DIMENSIONS
Articulation angle...........................................
HYDRAULIC SYSTEM 45° each direction Differentials (total)........................................108 L 28.5 U.S. gal
HYDRAULIC SYSTEM
BODY
WEIGHT (APPROXIMATE) Final drives
OPTIONAL EQUIPMENT 32 L 8.5 U.S. gal
(total)............................................
STANDARD EQUIPMENT FOR BASE MACHINE Hydraulic system.......................................... 167 L 44.1 U.S. gal
cab
CAB Suspension (total)......................................... 21.4 L 5.7 U.S. gal
CAB
Standard...........................................................ISO3449
HYDRAULIC
TIRES SYSTEM (FOPS)
OPTIONAL EQUIPMENT ISO3471 (ROPS)
WEIGHT (APPROXIMATE)
WEIGHT (APPROXIMATE)
CAB
SERVICE REFILL CAPACITIES
TIRES
TIRES
WEIGHT (APPROXIMATE)
DIMENSIONS
SERVICE REFILL CAPACITIES
SERVICE REFILL CAPACITIES 17
TIRES
STANDARD EQUIPMENT FOR BASE MACHINE
 HYDRAULIC SYSTEM

CAB

SPECIFICATIONS WEIGHT (APPROXIMATE)

TIRES

SERVICE REFILL CAPACITIES

DIMENSIONS
Dimens ions

STANDARD EQUIPMENT FOR BASE MACHINE

3194 mm 10'6"
3450 mm 11'4"
OPTIONAL EQUIPMENT

45°

R41 3'8"
1
70 m
m
1675 mm 5'6" R88 5667 mm 18'7"
85
28'1 mm

10'5" 7171 mm 23'6"

0"

°
70
3845 mm 12'7"
3735 mm 12'3"

3164 mm
25°

710 mm
2'4"

770 mm
620 mm

2'6"
2690 mm 8'10" 1350 mm 2'0"
2985 mm 9'9" 4'5" 4350 mm 14'3" 1970 mm 1800 mm
3450 mm 11'4"
11105 mm 36'5" 6'6" 5'11"

TRAVEL PERFORMANCE BRAKE PERFORMANCE

(Power mode)
GROSS WEIGHT GRADE DISTANCE : CONTINUOUS DESCENT
3
x103 kg 30 35 40 45 50 55 60 70 80 90 100 x10 kg GROSS WEIGHT
3
50 EMPTY LOADED 0 10 20 30 40 50 60 70 80 90 100 x10 kg
40 EMPTY LOADED -50 -45
F1 45.0 -40
30 40.0
TOTAL RESISTANCE (GRADE + ROLLING) (%)

35.0
TOTAL RESISTANCE (GRADE + ROLLING) (%)

30.0
20 -35
25.0

F2 20.0

15.0
-30
14.0
10 F3 13.0
9 12.0 F1
8 11.0
-25
RIMPULL

10.0
7
F4 9.0
6 8.0
7.0
5
F5
6.0 -20
4 5.0 F2
3 F6 4.0
-15
3.0
2 F3
-10
2.0
F4
F5 -5
1
F6

0 10 20 30 40 50 60 70 80 90 100 km/h
0
0 10 20 30 40 50 60 70 km/h TRAVEL SPEED
TRAVEL SPEED FVHM0651

18
 WEIGHT (APPROXIMATE)
HM400-5
TIRES

EQUIPMENT
SERVICE REFILL CAPACITIES

DIMENSIONS

STANDARD EQUIPMENT
STANDARD EQUIPMENT FOR
for BASE
base machine
MACHINE

ENGINE:
OPTIONAL EQUIPMENT BODY:
■ Air cleaner: dry type with double elements and pre-cleaner, plus Electronic hoist control system
■

dust indicator
■ Alternator, 24 V / 90 A
TIRES:
■ Batteries, 2 x 12 V / 160 Ah, 910 CCA
29.5 R25
■
■ Engine, Komatsu SAA6D140E-7 (with EGR)

■ Hydraulically driven reversible cooling fan, after cooler

■ Hydraulically driven reversible cooling fan, radiator OTHER:

■ Komatsu Diesel Particulate Filter (KDPF) ■ Alarm, backup
■ Komatsu Variable Displacement Turbocharger ■ Anti-slip material on fenders
■ Auto idle stop function
■ Selective Catalytic Reduction (SCR)
ENGINE
■ Back-up alarm
■ Starting motor, 11.0 kW
■ Battery disconnect switch
■ Two mode power system (Power and Economy)
■ Centralized greasing
TRANSMISSION
■ Coolant temperature alarm and lamp
CAB: ■ Dump counter
■ 2 x DC12V electrical outlets ■ Ecology guidance and ecology gauge
AXLES
■ Air conditioner ■ Electric circuit breakers, 24 V
■ AM/FM radio with AUX terminal
■ Electric priming fuel pump
■ Ashtray
■ Engine shutdown secondary switch
SUSPENSION SYSTEM
■ Cigarette lighter
■ Full-automatic F6-R2 transmission with lock-up
■ Color rear view monitor
torque converter & K-ATOMiC shift control
■ Cup holder
STEERING SYSTEM ■ Guard rails
■ Front wiper (with washer and intermittent)
■ Horn, electric
■ Machine monitor (color LCD) ■ Hydropneumatic suspension, front and rear

 Operator
■ seat, heated , reclining, air suspension type with 3-point
BRAKES ■ Komatsu Traction Control System (KTCS)
retractable seat belt ■ KOMTRAX Level 5

 Passenger seat with 2-point retractable seat belt

■ ■ Mud guards

■ Power window (L.H) ■ Parking brake

MAIN FRAME
■ Rear wiper (with washer) ■ Payload Meter (PLM)

■ Space for lunch box ■ Power cab tilt

■ Steering ■ Protective grille for rear window

wheel, tilt and telescopic
BODY
■ Sun visor, front window ■ Provision for tailgate installation

■ Heated rear view mirrors

 Tiltable ROPS cab with FOPS, sound suppression type
■
■ Rear view monitoring system
HYDRAULIC SYSTEM
■ Retarder/brake system
LIGHTING SYSTEM: ■ Secondary brake
■ Back-up lamp
CAB ■ Secondary engine shutdown switch
■ Back work lamps, LH and RH side ■ Secondary steering, automatic, electric
■ Front, cab mounted work lamps
■ Side markers
■ Hazard lamps
WEIGHT (APPROXIMATE) ■ Steering joint locking assembly
■ Head lamps (High/Low)
■ Step (right side) and ladder (left side)
■ LED stop, tail and turn signal lamps
■ Tool box

TIRES ■ Under view mirrors

GUARD AND COVERS:

■ Engine underguard
■ ExhaustSERVICE
muffler thermal REFILL
guard CAPACITIES
■ Fire prevention covers

■ Propeller shaft guards, front and rear

DIMENSIONS
■ Transmission underguard

STANDARD EQUIPMENT FOR BASE MACHINE

OPTIONAL EQUIPMENT
OPTIONAL EQUIPMENT

■ Body, 24.0 m3 31.4 yd3, SAE 2:1 heaped, unlined floor

■ Body, with exhaust heating ducting, 24.0 m3 31.4 yd3, SAE 2:1 heaped,
unlined floor
■ Spare rim, for 29.5 x 25 tire (1 rim only)

■ Tail gate, scissor type

19
 AESS878-02 ©2016 Komatsu America Corp. Printed in USA AD12(2.5M)OTP 12/16 (EV-1)

Note: All comparisons and claims of

improved performance made herein are
made with respect to the prior Komatsu
model unless otherwise specifically stated.

www.komatsuamerica.com Komatsu America Corp. is an authorized licensee of Komatsu Ltd.

Materials and specifications are subject to change without notice
, Komatsu Care® and KOMTRAX® are registered trademarks of Komatsu Ltd.
All other trademarks and service marks used herein are the property of Komatsu Ltd., Komatsu America Corp. or their respective owners or licensees.