980G SeriesII

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980G

Series II
Wheel Loader

Cat® 3406E EUI ATAAC diesel engine


Flywheel power 232 kW/311 hp
Maximum flywheel power 238 kW/319 hp
Bucket capacities 3.8 to 5.7 m3
Operating weight 30 200 kg
980G Series II Wheel Loader
Setting the standard for wheel loader productivity, serviceability and styling.

Engine Electronic Transmission Axles


✔ Cat 3406E ATAAC diesel engine Designed for durability, the Caterpillar Large, heavy-duty axles protect internal
is built for performance, durability, power shift transmission features a full components from the harsh environ-
excellent fuel economy, low sound match, high capacity torque converter ment and offer excellent serviceability.
levels and it meets the European Union and heavy-duty planetary drives. The design meets the demands of Ride
emission regulations through 2005. ✔ Variable Shift Control allows the Control and autoshift that often result in
This innovative engine features operator to match the shift pattern higher speed load and carry applications.
Caterpillar’s exclusive Advanced Diesel to the application, improving operator ✔ An external axle oll cooler is available
Engine Management (ADEM-III) comfort and fuel efficiency. for use in “high energy” applications.
electronic control module for advanced ✔ The Integrated Braking System pg. 6
troubleshooting and diagnostic integrates a downshifting and
✔ capabilities. Temperature sensing neutralizer logic into the left-hand brake
on-demand fan slows fan speed when ✔ pedal. Free Wheel Stator torque
temperatures are low – providing a converter increases efficiency thus
constant net power and improving lowered oil temperatures and improved Structures
fuel efficiency. pg. 4 fuel economy. pg. 5 and 16 Articulated frame design features
a durable box-section engine frame
and rigid four-plate loader tower.
Over 90 percent robotically welded,
frame joints feature welds with deep
Hydraulics and Operator Controls Operator Station plate penetration and excellent fusion
Enhanced, low-effort operator controls ✔ Redesigned cab provides improved for maximum durability and fatigue
for steering, shifting and bucket loading operator comfort with new Caterpillar strength. pg. 7
precisely respond to operator input. ✔ air suspension seat. Enhanced dash
Operator controls are configured with panel layout with upper right panel
Command Control steering with stick provides ergonomically positioned
on the wheel and electro-hydraulic gauge indicators and switches.
implement controls. pg. 8-9 ✔ Wider front windshield with a larger
wiper sweep for a cleaner window
resulting in better visibility. pg. 10

Performance you can feel with the capability


to work in the most demanding applications.
Unmatched operator comfort and efficiency in
a world class cab with revolutionary electronics
and hydraulics for low-effort operation and
increased productivity.

✔ New features

2
Buckets and Ground Engaging Tools Versatility and Application Match Serviceability
Choose from a variety of Caterpillar Obtain excellent performance in a The 980G Series II offers unmatched
Buckets and Work Tools to match your variety of applications when using the serviceability with ground level access
job conditions and with Command appropriate bucket or work tool, along to all routine daily maintenance points.
Control steering and fingertip bucket with payload and bucket matching. Lockable, ground-level service doors
controls, productivity is increased. pg. 12 prevent tampering with service areas.
pg. 14 pg. 18

Environmental Machine Preventive Maintenance Complete Customer Support


Availability of Cat biodegradable ✔ Thanks to the new Electronic Your Caterpillar dealer offers a wide
hydraulic oil, combined with easy Monitoring System, the Electronic range of services, including worldwide
serviceability help you meet or exceed Technician, the Scheduled Oil parts availability and literature support,
worldwide regulations and protect ✔ Sampling analysis and the Caterpillar that help you operate longer with lower
the environment. Axle ecology drains Product Link system, you can costs. pg. 17
(optional), avoiding oil spillage. anticipate potential problems and
pg. 13 avoid unscheduled repairs. pg. 19

3
Cat 3406E ATAAC Engine
The six-cylinder, direct injection, turbocharged and air-to-air aftercooled engine is built for
power, reliability, low maintenance, excellent fuel economy and low emissions.

Turbocharged and Air-to-air aftercooled.


Turbocharger packs more dense air
into the cylinders for more complete
combustion and lower emissions
improving performance and engine
efficiency. These benefits are especially
useful at high altitudes. Air-to-air
aftercooler reduces smoke and emissions
by providing a cooler inlet air for more
efficient combustion. This also extends
the life of the piston rings and bore.
Cooling system. It features an electro-
nically controlled continuously variable
on-demand fan. Fan speed is determined
by engine coolant, transmission oil,
hydraulic oil, and inlet manifold
temperatures. Cooler operating
conditions mean lower average fan
speeds resulting in reduced fuel
consumption, lower noise levels, and less
radiator plugging. The electronic engine
control continuously compensates for this
varying fan load providing constant
net horsepower for consistent power
Powerful performance. The 3406E Advanced fuel system. The advanced regardless of operating conditions.
six cylinder electronic engine delivers, Diesel Engine Module (ADEM III) Hydraulic oil cooler, air conditioner
at the rated speed of 2000 rpm, flywheel fuel system is a Caterpillar exclusive condenser, and rear grill are all hinged
power of 232 kW (311 hp), and meets electronic control module which for easier cleaning. Side panels allow
the European Union emission provides improved engine response, access to both sides of all cores for easier
regulations. This innovative engine performance, fuel efficiency, trouble- cleaning.
provides excellent fuel economy and shooting, diagnostics, and reduced
Caterpillar engine oil. It is formulated
durability which can significantly emissions. The ADEM III electronic
to optimize engine life and performance
reduce operating costs. engine control improves altitude
and is strongly recommended for use in
capability to 3600 meters without
Electronic Unit Injector (EUI). Cat diesel engines. The engine oil change
deration and allows integration with
The Electronic Unit Injector is a high- interval is increased to 500 hours.
the electronic transmission control for
pressure, direct injection fuel system
maximum power train efficiency. Factory remanufactured parts.
that is virtually adjustment-free.
A large choice of factory remanufactured
It electronically monitors operator
parts and dealer proposed repair options
and sensor inputs to optimize engine
increase machine availability and reduce
performance.
total repair costs.

4
Electronic Transmission
Caterpillar power train makes dependable performance a standard feature.

Transmission. The Caterpillar


planetary, power shift transmission
1
features heavy duty components to 2
handle the toughest jobs. Electronic 3
controls provide features to enhance
productivity, durability and 4
serviceability.
A
■ Heavy duty transmission with

432 mm extreme service four B


planet drive in first gear and C
345 mm heavy duty four planet
drives in 2-4 gears. The torque
converter uses a high-capacity
impeller to handle the engine’s
increased power.
■ The flywheel interface uses a long
6
spline oil dam, and the pump drive
and output transfer use high
contact gear ratios to reduce sound 8 7
levels.
■ Perimeter-mounted, large diameter 5
clutch packs control inertia for
smooth shifting and increased
component life.
■ Electronic Autoshift transmission 1 Clutch packs 5 Variable Shift Control. A transmission
increases operator efficiencies and software which allows the operator to
2 Ring gear
optimizes machine performance. select three different shift patterns
The operator can choose between 3 Planet gears based on his application and
manual or autoshift modes. And, operating preference. This feature
4 Sun gear
by using the left brake pedal, the reduces fuel consumption depending
operator can engage the adjustable Integrated Braking System. on the application. In all modes, the
neutralizer, maintaining high It integrates a downshifting and full machine power remains available
engine rpm for full hydraulic flow. neutralizer logic into the left-hand brake for loading.
pedal. This system translates into 6 ISO symbol for fuel efficiency
Transmission neutralizer.
increased performance/productivity for 7 Economy mode (typically used for
It allows the operator to disengage
the operator thanks to the optimized load and carry and roading
the transmission clutches, removing
transmission neutralizer, the automatic applications)
torque from the drive train. With the
downshifting and downhill retarding 8 Aggressive mode (typically used for
neutralizer, high engine rpm’s are
feature. The Integrated Braking System tight truck loading applications)
maintained for full hydraulic flow
also lowers the owning and operating
and brake drive through is prevented.
costs thanks to reduced axle oil
temperatures, which can extend the
brake life.
A Downshift logic only
B Brake application initiated
C Self-adjusting transmission
neutralization

5
Axles
Large, heavy-duty axles protect internal components from the harsh environment and offer
excellent serviceability.

4 5

6
2 3

Heavy Duty Axles. The heavy duty axles External Axle Oil Cooler. An external core 1 Final drives
feature stronger gears and bearings in style axle oil cooler (AOC) is available as
2 Axle shafts
both the differentials and final drives a factory installed attachment for the 980G
for increased durability. Permanently Series II. The axle oil cooler is for use in 3 Differential
lubricated maintenance-free U-joints “high energy” applications, such as long
4 Oil-cooled disc
and redesigned final drives result in distance load and carry in high ambient
fewer parts and improved serviceability. temperature conditions. With the availability 5 Hydraulic piston
■ Larger, shot peened gears and of IBS, it is estimated that very few
6 Increased brake oil flow
increased bolt capacity improve the applications (five percent or less) and
durability of the standard differentials. conditions will require AOC. In order to External port. An external port
Axle shafts are stronger and feature provide flexibility for the installation of (patented) provides access to
more splines to help spread the load. AOC after delivery, Caterpillar offers an measure brake disc wear without
■ Redesigned spindles and final drives AOC ready package. This factory available disassembling the axle. The original
reduce the number of parts and option provides pre-drilled and tapped axle brake measurement is recorded in
greatly improve serviceability, housings, along with pre-routed internal the machine controls at the factory
allowing easier access to the Duo- steel lines, which are required for internal to allow precise wear calculation
Cone Seals without removing the axle oil transfer. The AOC ready package and schedule appropriate service.
center housing from the machine. greatly reduces the time and expense of
■ Optional front and rear limited slip field installing an axle oil cooler kit.
differentials provide maximum
Brakes. Braking can occur using either
traction in poor underfoot or uneven
of the cab floor-mounted pedals. The left
floor conditions by diverting torque
pedal also serves as the neutralizer and
to wheels with better traction.
activates the IBS. This system eliminates
the need for an air compressor and dryer,
reducing the number of components and
further improving reliability.

6
Structures
Built with strength to handle severe loads and durability to provide years of service.

1 2

Superior Structures. Caterpillar uses Solid steel lift arms. Provide superior
advanced processes to design and build strength with great visibility to the
superior structures. Robotic welding front end. The new design offers
produces higher quality, deeper penetrating increased dump clearance and longer
welds for more durable frames, lift arms reach for more productivity.
and linkages.
Heat treated, cast-steel cross tube.
1 Full box-section frame. Resists twisting Provides excellent resistance to
and impact forces to provide a solid torsion and impact loads, keeping pin
foundation for the engine, transmission bores well aligned.
and axles.
Linkage. Lift arms are solid steel,
2 Spread-hitch design. Widens the providing superior strength with an
distance between upper and lower hitch excellent front end viewing area.
plates to distribute forces and increase The proven design offers excellent
bearing life. Thicker hitch plates and dump clearance and reach for
butterfly supports reduce deflection. exceptional matching to both on-
The wide opening also provides good and off-highway trucks. Z-bar linkage
service access. generates excellent breakout forces
and good rack back angle for better
3 Four-plate loader tower. Provides a solid
bucket loading and material retention.
mount for lift arms, lift cylinders and
Z-bar tilt lever. This structure is built to
absorb severe twisting, impact and
loading forces.

7
Hydraulics
Well balanced hydraulics deliver precise, low-effort control and trouble-free operation.

Hydraulic pumps. Perform with


high efficiency and great reliability.
High flow rates result in fast hydraulics,
for an optimum balance between
machine ground speed and hydraulic
lift speed, especially important in
tight truck loading.
Pressure taps. Remote pressure taps are
available to make diagnosis even easier
and faster and diagnose hydraulic system
components.
Caterpillar’s XT hose and couplings.
Uniquely designed and tested to work
together as a system for superior
performance. Hoses are engineered
and manufactured for high abrasion
resistance, excellent flexibility and easy
installation. Caterpillar couplings use
Low-effort Electro-hydraulic controls. Smooth, efficient steering.
pre-installed O-ring face seals which
Allow the operator to precisely Load sensing steering maximizes
provide positive sealing for durable,
maneuver bucket lift and tilt. Packaged machine performance by directing
leak-free connections. Reliable
together with Command Control power through the steering system
components reduce the risk of leaks,
steering, offer extremely low “finger- only when needed. When the machine
helping protect the environment.
tip” lever efforts and unparalleled is not steering, more engine power is
steering comfort. Automatic lift and available to generate rimpull, breakout Advanced Automatic Ride Control
tilt kickouts are switch-adjustable and lift forces. Load sensing reduces attachment. It helps operators perform
from the seat to easily meet application horsepower draw by up to 8 percent, better. A nitrogen over oil piston-type
requirements, allowing the operator resulting in increased fuel economy. accumulator in the hydraulic lift circuit
to set and adjust the raise, lower, Large-bore steering cylinders allow acts like a shock absorber for the bucket
and tiltback kickout. The lift and tilt responsive maneuverability. or work tool when traveling over rough
kickouts are hydraulically cushioned ground. This reduces fore and aft pitch
for greater operator comfort and less for a smoother, more comfortable ride.
material spillage. The electro-hydraulic It also gives operators the confidence to
controls offer additional enhancements travel at higher speeds during load and
available for the first time with the carry cycles improving cycle times, load
980G Series II. The improvements retention and productivity.
include “bucket dump rate control”
Caterpillar hydraulic oil.
for smooth flow of material from the
Maximum protection against mechanical
bucket and a switch for “fine
and corrosive wear in all hydraulic
modulation control” to provide
systems. Its high zinc content reduces
precise control for delicate bucket
wear and extends pump life. Provided
or work tool operations.
certain requirements are met (e.g. S•O•S
analysis every 500 hours), the hydraulic
oil change interval is extended from
2000 hours to 4000 hours.

8
Operator Controls
Low-effort controls ease machine operation for increased comfort and efficiency.

Control configurations. The 980G


Series II is equipped exclusively with 2
Command Control steering.
1 Command Control steering. Allows
one hand operation of steering and 1
transmission controls. Turning the
Command Control steering plus or
minus 35 degrees, left or right, from
centerpoint, achieves full machine
articulation. Steering stops are
hydraulically cushioned. Tilt and
telescoping steering column helps fit
the controls to the operator.
2 Integrated transmission controls.
They are part of the steering design.
Select forward, neutral or reverse
with the three position rocker switch.
Use the thumb-operated rocker switch
to manually up-shift and downshift.
3 Finger tip implement control levers.
Require low operator effort and
reduced travel. Operator can slide the
right-hand armrest and control pod
forward and back as a unit, and adjust 3
the armrest cushion up and down to
find the most comfortable position.
Electronic transmission mode switch. Dual-pedal braking. It lets the left pedal Transmission neutralizer lockout.
Allows the operator to concentrate on function as a brake, incorporating the It lets the operator shut the neutralizer
the work, not on gear selection. Integrated Braking System, but also off. This provides a choice to operators
The operator selects either manual integrates a transmission neutralizer and who prefer to operate without a
mode or auto mode. In auto mode, an automatic downshift logic (see also neutralizer. It also provides excellent
the operator can choose the highest pg. 5). The right pedal functions as a inching capability for utility work.
gear the transmission will automatically regular brake. With the neutralizer,
up-shift to (2nd, 3rd or 4th) using the operator can maintain high engine
the console-mounted switch. revolutions for full hydraulic flow.
The transmission up-shifts (depending
on the selected Variable Shift Control
mode) so that each shift occurs at
optimum torque and ground speed.

9
Operator Station
The ultimate in wheel loader operator comfort and efficiency.

17 17

2
2

16
1
12 12
8

19 9
9

5
11

10 10

The ultimate in wheel loader operator comfort and efficiency.


The new 980G Series II cab, builds on the G-Series reputation for operator comfort
with several enhancements. The cab includes outstanding visibility, ergonomic automotive-
style controls placement, improved ventilation and generous storage areas.

10
6

18 14 15 5 Fine modulation mode. For precise 11 New Caterpillar Comfort air suspension
work tool control. seat. Standard on the Command Control
13 steering version and optional on the
6 Automatic lift/tilt kickouts. Part of
Conventional steering wheel version,
the electro-hydraulic controls, adjust
6-way adjustable. The seat cushions
from inside the cab with a simple
reduces pressure on the lower back and
rocker switch. Kickout stops are
thighs, while offering unrestricted arm
hydraulically cushioned for greater
and leg movement. Air suspension adds
operator comfort and less material
7 to overall comfort by smoothing the ride
spillage.
over rough terrain. Seat is equipped with
7 980G Series II new Monitoring a 76 mm retractable seat belt.
System. It consists of gauges,
12 Improved ventilation. Better air flow to
tachometer/speedometer and 4-level
the operator and windows. There are
1 Command Control steering. warning to ensure full time
thirteen louvered vents with two on each
It features a steering wheel with monitoring of key functions.
door post. A large re-circulation filter
integrated transmission controls. The system alerts the operator of
ensures better air quality and contributes
Ergonomically integrated into the immediate or impending problems
to operator comfort.
controls are two rocker switches, with engine oil pressure, parking
one for the forward/neutral/reverse brake, axle oil pressure, electrical 13 Electronic transmission mode switch.
selection, the other for manual system, brake oil temperature, Settings from manual to fully automatic.
up/down shifting. Load-sensing hydraulic oil level, hydraulic filter
14 Ride Control System switch. Allows the
steering matches steering response to bypass, engine inlet manifold
selection of three different modes:
application requirements. Tilt and temperature, primary and secondary ■ Off: permanently off service.
telescopic steering column helps fit steering oil pressures. Indicators ■ On: permanently in service.
the controls to the operator. consist of LED (Light Emission ■ Auto: in this mode, the system is
Diods) with no bulbs to replace.
2 Excellent viewing in all directions. automatically actuated when the
The wider front window opens 8 Left, rear-hinged door. It includes machine travels at a speed greater than
the operators view for remarkable a sliding window. The re-designed 9.7 km/h (which is adjustable) and will
forward and peripheral viewing door latch allows the operator to be turned off below 9.7 km/h.
including machine wheels and bucket open/close the door either from
15 Transmission neutralizer lockout switch.
corners. It also increases the area ground level or when seated in
A momentary rocker that defaults to
cleared by the windshield wiper. the cab. The right-side plain glass
neutralizer active upon machine start up.
Bonded glass in the windshield window provides outstanding
eliminates frame obstructions. visibility to the side of the machine 16 Radio ready. It includes a 12-volt
The stylish, sloping hood improves and serves a secondary exit if converter (10-amp), speakers, antenna,
the view to the rear by letting the needed. The window opens partially all wiring and brackets for entertainment
operator see objects closer to the for additional ventilation. or communications radio installation.
machine. The larger roof improves
9 Dual brake pedals. Incorporates 17 Exterior rear-view mirror. Package
water run-off and provides better
Integrated Braking System that includes two large, curved mirrors,
protection against glare.
serve brake, transmission neutralizer solidly mounted on strong brackets to
3 Finger tip controls. Electro-hydraulic, and downshift functions so the keep them well adjusted and avoid
finger tip, implement controls operator can maintain high engine vibrations.
feature low effort, precise hydraulic revolutions for full hydraulic flow
18 Variable Shift Control. Allows the
modulation capability. The controls and high productivity.
operator to select three different shift
are seat-mounted and adjustable for
10 Generous storage space patterns based on application and
outstanding ergonomics. ■ Coat hook. working preferences.
4 Hydraulic control lockout switch. ■ Molded compartments for lunch-
19 Improved floor. For easier cleaning.
It disables the hydraulic levers to box, cooler, thermos, cup or can.
prevent accidental (dis)engagement. Other options
■ Air conditioning

■ Internal mirrors

■ Working lights

■ Payload Control System

■ Sliding window on right-hand side

11
Versatility and Application Match
Increase your productivity by performing a variety of jobs with one machine.
Matched payloads and matched buckets ensure optimum performance.

Material Handling. With more power,


outstanding dump clearance and second
gear performance, the 980G Series II
loads both on- and off-highway trucks
quickly and easily.
High Lift Arrangement (Option).
Provides an additional 221 mm of dump
clearance for special dump clearance
needs.
Forest Machine Arrangement (Option).
Choose from large capacity millyard
and other job-matched forks to sort,
load and deck logs and timber.
Preset the automatic fork positioner at
any angle to eliminate visual spotting.
Use the low profile millyard fork with
widely spaced tines to hold and stabilize
tree-length logs.
Truck match. The 980G is an aggressive Bank Excavation. In packed earth, Steel Mill Application Arrangement
1st gear loader for face and bank excavation, clay and rocky material offers (optional). Gives the added protection
but the versatility of a material handler was excellent breakout and bucket fill needed for extended life and lower
also designed into it. With increased rimpull with first gear loading. operating costs in this rugged
and full match torque converter in second environment, including: additional
Rock Excavation. Excellent breakout
gear, the 980G Series II is an aggressive guarding, chain clearance, extreme
force makes the 980G Series II
2nd gear stockpile loader. With ample dump service transmission, fabricated rear
an aggressive machine in rock
clearance, it can easily load on-highway bumper and counterweight, heavy-duty
excavation.
trucks in 2-3 passes and off highway ■ Dump clearance allows loading
engine and transmission mounts,
36 metric-ton trucks in 4 passes. hydraulic hose protection, insulated
of 36 tonnes off-highway trucks.
battery mounting, raised engine air
Bucket match. General Excavation, ■ Spade nose rock buckets feature
precleaner, remote engine shutdown,
Universal and Rock buckets available with two bolt corner guards and J400
remote parking brake release, steel
various GET configurations. The 5.7 m3 teeth for better retention and
cable ladder, Steel Command Control
General Excavation bucket can be used added durability.
steering shaft cover, transmission
effectively in lighter materials ranging from ■ Heavy-duty quarry buckets
override, heavy-duty light guards, infra
1300-1543 kg/m3 like crushed limestone. with additional protection are
red rubber sealed windshields, metallic
Depending on your material densities, also available.
roof, Eco Safe hydraulics (optional).
choose a 5.4 m3 General Excavation bucket
Slag buckets are also available.
with bolt on cutting edge for even more
stability.

3.31 m
Dump 4 Pass
Clearance
3 Pass

2 Pass

6 10 14 18 22 26 30 34 38 42 Metric Ton
Truck Payload

Under Maximum
Optimum
Utilized Load

12
Environmental Machine
Caterpillar cares about the environment and continues to develop innovative solutions.

Machine Features Environmental Fluids Fewer leaks and spills. Transmission


■ An on-demand fan (standard on all ■ Extended Life Coolant/Antifreeze and hydraulic oil filters, as well as
980G Series II), which automatically with anti-foaming and anti-corrosion engine oil and fuel filters are spin-on
regulates the fan speed depending on properties provides extended service elements, positioned vertically and
the cooling requirements. intervals (up to 6000 hours) requiring purposely located for a quick and easy
■ Additional sound insulation around less frequent fluid renewals and access allowing their removal without
the engine. disposals. This is a standard feature. fluid spillage. Lubricant fillers and
■ Oil sampling valves and pressure test ■ Cat Bio Hydo (HEES) is formulated drains are also designed to avoid spills.
ports for service diagnostics. from a fully saturated Hydraulic
Ecology drains. They are standard from
These features result in reduced Environmental Ester Synthetic base
factory for the engine, transmission,
operating cost, quieter machine, and stock and selected additives.
hydraulics, radiator and fuel.
easier service. It has excellent high-pressure and
They replace the standard drain plugs.
high-temperature characteristics.
Activating the valve allows fluid to be
Provided a special water separator
drained into a container without spillage.
filter has been installed and depending
Axle oil ecology drains are optional
on regular S•O•S analysis, Cat Bio
and allow quicker oil changes, eliminate
Hydo (HEES) service intervals
spillage and reduce the time/risk of
can be extended up to 6000 hours.
clean up.
It is fully compatible with our
hydraulic components and allows Rebuildable components. Many of the
operation over a broad temperature major components used in the 980G
range. Cat Bio Hydo (HEES) is Series II are designed for rebuildability.
fully decomposed by soil or water That means you have high-quality,
microorganisms. This is available remanufactured (REMAN) parts
as an attachment. available to you at a fraction of the
new component cost.

13
Cat Buckets and Ground Engaging Tools
Three bucket families and a large choice of Ground Engaging Tools
maximize performance in all applications.

edge, rear and hinge bracket wear


plates; Heavy duty long life (A.R.M)
corner adapters; Heavy duty
adapters, tips and segments.
Each protection item was carefully
A B chosen in response to customer
7 requests for bucket that delivers
7 maximum strength, durability and
wear life in high impact/high abrasion
6
4 conditions. These components are
1 designed to reduce down time and
3 bucket-related operating cost to help
5 2 you get the most from your machines.

Corner guard system allows maximum


flexibility between teeth and edge
C systems for superior protection and
D
performance in each application.
7
Bolt-on cutting edge (1) and end bits (2)
■ Standard DH-2, reversible, for
7
superior strength and wear life.
■ Heavy-duty, reversible, providing

50% more wear life.


■ Abrasion Resistant Material

(ARM) with impregnated


A Universal buckets with Back Grading Edge. keeping material away from the
tungsten carbide is another
In this configuration, an additional full- linkage. Replaceable through-
option for maximum wear life
width box-section profile with a wear hardened weld-on rear wear plates
in low-to-medium impact
edge is welded at the back of the bucket protect the bottom of the bucket for
application.
floor. The bucket base edge and the greater durability. Bucket side plates
additional rear edge are at the same are also reinforced in their lower Bolt-on teeth
level, providing better grading capabilities. portion with additional wear plates for ■ New two-bolt corner adapter (3)

This bucket can be fitted with welded longer life. securely attached to prevent
flush mounted adapters and tips still C Rock Buckets. Cat rock buckets are shifting.
allowing excellent grading capability. ■ Bolt-on two-strap center
built to tough standards. The spade-
edge design provides easier penetration adapters (4).
B General Excavation Buckets. All General ■ Seven tip options with Heavy-
Purpose buckets have been renamed as and makes them well suited to high-
impact jobs. Ground Engaging Tools duty retention system. (5).
General Excavation buckets to better
reflect their application spectrum. include bolt-on cutting edge or weld- Bolt-on teeth and edge segments
Built to handle the toughest conditions, on two straps adapters to be fitted with ■ Standard reversible segments (6)

they feature a well proven, shell-tine J400 tips, with or without standard or protect the base edge between
construction design that resists twisting heavy-duty bolt-on segments. teeth, eliminating scalloping
and distortion and are excellent for bank D Heavy Duty Rock Buckets. They offer and maintaining a smooth work
and excavation applications. Bucket superior protection and durability. surface.
■ Heavy-duty reversible segments
hinges are part of a structure that extends Specifically designed for the toughest
under the bucket shell to the cutting edge, quarry, aggregates and mining opera- for 50% more wear life.
forming box sections. These structures tions, these buckets are factory-modified Replaceable side wear plates (7)
act as protection against impact and with additional protection: Liner; dual for greater durability.
twisting forces. All buckets have integral sidebar protectors; inner and outer side
spill plates that prevent rear spillage, wear plates; outer skid plates; base

14
Tip Selection and GET System Selection Guide
Seven tip options are available to provide the best combination of wear life, penetration and
strength needed for each application.

Wear Material Penetration Strength


8

1 2 3 4 5 6 7

1 Penetration 5 Heavy Duty Abrasion GET system


■ Use in densely compacted material ■ Use when working in sand, selection guide
such as clay. gravel and shot rock.
■ Gives maximum penetration. ■ Maximum wear material.

■ Self-sharpening.
6 Heavy Duty Long Life
2 Short ■ A.R.M. positioned to increase

■ Use in high-impact and pry-out wear life and penetration.


work such as rock. ■ As the Heavy Duty Long Life tip

■ Extremely strong. wears, ease of penetration


increases.
3 Long
■ Use in most general applications 7 Heavy Duty Penetration
where breakage is not a problem. ■ Use in high-impact,

hard-to-penetrate material. Cutting edges Flushmount Bottom-strap Two-strap


4 Heavy Duty Long ■ Extended wear life. (bolt-on adapters adapters adapters
■ Use in general loading and or weld-on)
■ Good combination of strength and
excavation work.
■ Has extended wear life and
wear life.
Penetration ability
greater strength. 8 Heavy Duty retention system
Eliminates pin walking and the Impact resistance
resultant tip loss in particularly
severe loading conditions. Wear life/Abrasion protection

Smooth floor maintenance

15
Free Wheel Stator
Improves power train efficiency and contributes to reduced fuel consumption.

Turbine Output Shaft Free Wheel Stator Torque Converter.


The 980G Series II features an optional Free
Impeller Wheel Stator Torque Convertor (FWSTC).
A FWSTC improves machine power train
Stator efficiency in certain applications and
contributes to the improved fuel efficiency
of the 980G II. A torque converter provides
a larger/broader output load potential than
the engine can provide alone, reducing
the need for very low speed gears and
the number of gears required from a direct
drive configuration.
Fixed Stator vs. Free Wheel Stator.
The engine output shaft drives the torque
converter’s impeller. The impeller accelerates
the torque converter fluid from low to high
Benefits of Free-Wheel Stator velocity, adding kinetic energy to the fluid.
Example Torque Converter Efficiency comparison This energy is given up to a turbine causing
100 the fluid to lose speed. The force of the oil
90
that hits the turbine blades causes the turbine
to rotate, driving the output shaft (input to
80
transmission). The stator is a stationary
70
reaction member between the turbine and
Efficiency %

60
impeller. The stator redirects the flow of oil
50 Benefit of Free-Wheel Stator. as it leaves the turbine to increase the fluid’s
Improved efficiency at high
40
speed ratios. momentum as it returns to the impeller,
30 increasing the unit’s torque capacity.
20 In conditions where demand placed on the
10
torque converter is not extreme (output torque
requirements equal to or less than input
0
torque) such as when ground speed is high
0
05

1
15

2
25

3
35

4
45

5
55

6
65

7
75

8
85

9
95

1
0.

0.

0.

0.

0.

0.

0.

0.

0.
0.

0.

0.

0.

0.

0.

0.

0.

0.

0.

and resistance is low (machine slowing from


Speed Ratio (Turbine speed/Impeller speed)
high speed), turbine speed will be high
No Free-Wheel Stator relative to impeller speed. Oil passing through
Free-Wheel Stator the turbine may then strike the back of the
stator blades, eliminating the stator’s ability
Free Wheel Stator Benefits. perform virtually the same. to redirect and increase the oil’s momentum.
The graph represents the efficiency Once the speed ratio exceeds 0.85, As a result, the stator actually lowers the
of a fixed torque converter relative the benefit of a free wheel stator is efficiency of the system by increasing drag.
to an equivalent converter with a realized through reduced drag in Free wheel stator allows the stator to turn in
free wheel stator. When the turbine/ the torque converter. This higher the same direction as the turbine in this
impeller speed ratio of the two efficiency results in increased fuel condition, minimizing drag on the converter
converter types is below 0.85 they efficiency. and increasing efficiency.

16
Complete Customer Support
Cat dealer services help you operate longer with lower costs.

Services. Customer Service is critical


today in every business. That’s why so
many people buy Cat equipment. They
know they are getting quality reliability
and performance backed-up with the
best Customer Service. Your Caterpillar
dealer offers a wide range of services
that can be set up under a Customer
Support Agreement. The dealer will
help you choose a plan that can cover
the whole machine including work
tools, to help you to get the best out
of your investment.
Product Support. You will find a
solution for your parts requirements
at your dealer. Cat dealers utilize a
worldwide network to find in-stock
parts to minimize downtime. In addition
your dealer can offer alternative
solutions like Reman, Classic Parts
and quality used parts to save money
on original Caterpillar components.
Service Capability. Whether in the
dealer’s fully equipped shop or in the
field, you will get highly trained service
technicians using the latest technology
and tools. Selection. Make detailed comparisons Operation. Improving operating
of the machines you are considering techniques can boost your profits.
Maintenance. More and more
before you buy. How long do Your Cat dealer has training material
equipment buyers are planning for
components last? What is the cost and ideas to help you increase
effective maintenance before buying
of preventive maintenance? Your Cat productivity.
equipment. Choose from your dealer’s
dealer can give you precise answers
wide range of maintenance services at Replacement. Repair, rebuild or
to these questions to make sure you
the time you purchase your machine. replace? Your Cat dealer can help
operate your machines at the lowest cost.
Repair option programs guarantee you evaluate the cost involved so
the cost of repairs up front. Diagnostic Purchase. Consider the financing you can make the right choice.
programs such as S•O•SSM Fluid options available as well as day-to-day
analysis and Technical Analysis help operating costs. This is also the time
you avoid unscheduled repairs. to look at dealer services that can be
included in the cost of the machine
to yield lower equipment and owning
and operating costs over the long run.

17
Serviceability
Keep machines up and running with easy-to-perform daily maintenance.

Reliability and durability


■ Paint Process. Great care is given to ensure a

durable paint finish. Most brackets and other


hardware are zinc-plated. Larger components
are all prime painted, the cab receiving a zinc-
phosphate based coating to prevent rust.
The entire machine, as well as decals, is finish
painted with a clear, two-component,
polyurethane based paint which provides
a durable, UV resistant, high gloss.
■ Electrical Systems. Designed and

manufactured to resist the most severe


conditions. Harnesses are made of large-
section, colored and number-coded wires,
the complete harness being protected by an
abrasion resistant braiding. Connectors are
made of rugged thermoplastic or cast-aluminum
shells, sealed against moisture and contami-
nants. Harnesses are properly routed and
securely clamped to ensure their reliability
Maintenance. It has never been more ■ Cat high efficiency fuel filters with
and durability.
accessible than on G-Series II STAY CLEAN VALVESTM feature
machines. Fast, easy and reduced cellulose/synthetic blend media that Sloped hood. It is electrically or mechanically
maintenance means improved uptime remove more than 98 percent of activated, tilts up for complete access to the
and greater value. particles that are two microns or engine, cooling system and other major
■ Lockable, ground level service larger, maximizing fuel injector life. components. If needed, the hood can be
doors give quick access to engine ■ Caterpillar Radial Seal air filters do removed quickly and easily by removing three
oil fill and dipstick, coolant sight not require tools to service, reducing pins and disconnecting a single harness
gauge, air filter indicator, rear maintenance time. The ultra-high connector. A built-in lifting point facilitates easy
grease fittings, and battery efficiency primary air filter element lift off.
disconnect switch. Sight gauges for is coated with a fine layer of fibers
Automatic Greasing System attachment.
hydraulic and transmission oil levels that prevent dust particles from
It supplies the required quantity of grease at the
are also easily viewable from the entering the filter media. This
right interval to the grease points automatically,
ground. results in more efficient filtration,
without manual interference. It greases while the
■ Oil cooler and optional A/C extended service intervals, and
machine is in operation, resulting in better
condenser swing out, allowing quick extended filter life – all contributing
distribution of grease over the bearing surface.
easy cleaning of the engine radiator. to reduced operating costs.
Also, the automatic greasing reduces downtime,
The air flows first through the ■ Caterpillar Extended Life Coolant
repair and overhaul costs, safety and
hydraulic oil cooler and the optional allows extended change intervals
environmental hazards and greasing costs (up to
A/C condenser, then through the (6000 hours).
75%). The automatic greasing system is optional
engine AMOCS radiator and is ■ Caterpillar maintenance-free, high
and being factory installed prior to final
rejected through three perforated output batteries are designed for
assembly.
panels. high cranking power and maximum
■ Grouped remote grease fittings protection against vibration. Engine, transmission, hydraulic oils. Caterpillar
allow ground level access for ■ Individual AMOCS Modular core engine, transmission and hydraulic oils deliver
lubricating tilt and steering cylinder radiator reduces time to repair or maximum performance and service life. The oil
pins and rear axle oscillation replace the radiator. change intervals are extended to 500 hours for
bearings. ■ G-Series II machines feature a brake engine oil and 4000 hours for hydraulic oil
■ Caterpillar fluid filters are wear indicator port. (provided certain conditions are met) limiting
especially designed to assure service time and lowering owning and operating
maximum component life. The costs.
unique design uses non-metallic
Factory remanufactured parts. A large choice
centertube and molded end-caps,
of factory remanufactured parts and dealer
which fully blend with media
proposed repair options increases machine
ensuring no internal leakage.
availability and reduces repair cost.
18
Preventive Maintenance
By anticipating potential problems and avoiding unscheduled repairs, your equipment is
always up and ready to run.

Electronic Monitoring System (EMS-III).


It monitors all key controls and functions.
The system alerts the operator of
immediate or impending problems with 1
engine oil pressure, axle oil pressure,
parking brake, electrical system,
low fuel level, engine inlet manifolds
temperature, brake oil temperature, 2
hydraulic oil level, hydraulic filter and
primary and secondary (if equipped) 3
steering. In the service mode,
the digital panel displays operating
parameters, diagnostic codes and 4
out-of-range gauge readings. It also
Electronic Technician (ET). Scheduled Oil Sampling (S•O•S)
calibrates the electronic lift and tilt
Caterpillar Electronic Technician is analysis. Caterpillar has specially
controls as well as the electronic
a software program which allows the developed S•O•S to help ensure better
transmission controls.
service technician to find and identify performance, longer life and increased
More than 90 fault codes are already
a problem on a machine and to analyze customer satisfaction. It is an extremely
visible on the EMS-III screen in the cab.
how to fix it quickly. ET provides him thorough and reliable early warning
They are documented in the Operation
with the capability to access the system which detects traces of metals,
and Maintenance Manual of the machine
Electronic Control Modules from dirt and other contaminants in your
allowing you to identify directly where
a personal computer. engine, axle, transmission and hydraulic
the potential defect has occurred.
oil. It can predict potential trouble early,
The Electronic Technician is used for:
1 ET software ■ Viewing active and non active
thus avoiding costly unscheduled
failures. Your Caterpillar dealer can
2 Communications Adapter diagnostic codes and clearing them
give you results and specific
after repair.
3 Diagnostic Connector ■ Displaying the status of all
recommendations shortly after
receiving your sample.
4 Electronic Control Modul (ECM) parameters such as engine speed,
gear engaged, control levers position, Each S•O•S test can provide specific
Caterpillar Product Link system
control switch position, etc. types of diagnostic:
attachment. It includes a transceiver ■ Performing diagnostic test and ■ Oil condition analysis identifies loss
module (on-board the machine), office
calibrations of electro-hydraulic of lubricating properties by
application PC software, and a satellite
components. quantifying combustion products
communications network to track ■ Viewing current configuration and such as soot, sulfur, oxidation
machine hours, location, and warnings
changing parameter settings. and nitrates.
(PL-201). Product Link simplifies ■ Flashing new Caterpillar software in ■ Wear analysis monitors components
maintenance scheduling, fleet manage-
the Electronic Control Modules. wear by detecting, identifying and
ment, unauthorised machine usage or ■ Recording all parameters during assessing the amount and type of
movement, and product problem event
machine operation. metal wear elements found in the oil.
tracking and diagnosis (PL-201). ■ Chemical and physical test detect the
Available in two versions, there is a A customer version of ET is also
physical presence of unwanted fluids
Product Link system for most customers available for your fleet of Caterpillar
(water, fuel, antifreeze).
needs. See your Caterpillar dealer equipment. Contact your Caterpillar
for details. dealer for more detailed information.

19
Engine Transmission
Four-stroke cycle, six-cylinder 3406E direct injected, turbocharged and air-to-air Electronic planetary power shift trans-
aftercooled diesel engine. mission with automatic shift capability
has four speeds forward and four reverse.
Power and Torque Power rating conditions
Flywheel power ■ net power advertised is the power Maximum travel speeds
at 2000 rpm 232 kW 311 hp available when the engine is equipped (standard 29.5-R25 XHA L-3 tires)
Maximum flywheel power with on-demand hydraulic fan drive Forward km/h
at 1800 rpm 238 kW 319 hp at maximum fan speed, alternator, 1 7.1
air cleaner, and muffler
Maximum flywheel torque ■ no derating required up to 3600 m
2 12.6
at 1150 rpm 1623 Nm 3 22.0
altitude
Total torque rise 47% 4 37.4
Features
■ Caterpillar exclusive Advanced
Reverse
The following ratings apply at 2000 rpm
Diesel Engine Module (ADEM III) 1 7.5
when tested under the specified standard
conditions: electronic fuel system control module 2 13.1
Rated flywheel power kW hp is fully integrated with other 3 23.0
electronic control modules on the 4 42.8
ISO 9249 232 311
machine for improved performance
EEC 80/1269 232 311 ■ Caterpillar state-of-the-art
Features
■ single control for both speed and
Dimensions electronically controlled,
mechanically actuated unit injection direction
Bore 137 mm ■ separate control to lock in neutral
fuel system
Stroke 165 mm ■ air-to-air aftercooler
■ single-stage, single-phase torque

Displacement 14.6 liters ■ electronically controlled continuously


converter
■ automatic shift capability
Exhaust emissions variable temperature-sensing on-
■ F-37 high energy friction material
The 3406E meets the following demand fan is integrated with
electronic engine control module provides extended clutch life
emission requirements: ■ externally mounted controls with
■ four valves per cylinder, valves and
EU directive 97/68/EC Stage II
unit injection system are camshaft- quick disconnects for easy diagnostic
actuated checks
■ high contact ratio gears are precision
■ two-piece articulated pistons with

forged steel crowns and aluminium ground for quieter operation


■ thumb operated upshift/downshift
alloy skirts are oil cooled through
dual cooling jets rocker switch
■ transmission can be recalibrated using
■ induction-hardened, forged crankshaft

■ one-piece cylinder head design with


Electronic Technician (ET) service
1623 Nm four alloy-steel valves per cylinder tool
■ Variable Shift Control controlling the
■ deep-skirted cast cylinder block
1500
■ tapered connecting rods
selected shift pattern
1400
■ direct-electric 24-volt starting and
Engine Torque

1300
charging system
(Nm)

1200

1100

1000

900
Working
{ Range } 238 kW maximum
232 kW at 2000 rpm
220

200
High available Torque
Engine Power

180 The direct injected fuel system delivers a controlled increase of fuel as the engine lugs
(kW)

160 back from rated speed. This results in horsepower greater than rated power. The 238 kW
(319 hp) maximum power occurs at 1800 rpm when power is needed during the working
140
cycle. As the average torque is higher, more torque is available during the working
800 1000 1200 1400 1600 1800 2000 2200 cycle. The combination of more available torque and maximum horsepower in the entire
Engine rpm
working range improves response, provides greater rimpull, more lift force and faster
cycle times.

20 980G Series II Wheel Loader specifications


Axles Brakes Final Drives
Fixed front, oscillating rear (±13°). Meet the following standard: All Wheel drive.
ISO 3450-1985.
Features Features
■ maximum single-wheel rise and fall: Service brake features ■ planetary reduction at each wheel

550 mm ■ four wheel, hydraulic, oil cooled, ■ torque developed at the wheel, less

■ conventional differential is standard multiple-disc brakes stress on the axle shafts


■ free-floating axle shafts can be ■ completely enclosed ■ planetary units can be removed

removed independently from wheels ■ self adjusting with modulated independently from the wheels
and planetary final drives engagement and brakes
■ optional limited slip differentials ■ dual pedal braking system with

front and rear transmission neutralization


■ brake wear indicators on each wheel

Parking brake features


■ spring applied, oil-released,

dry drum brake


■ mounted on transmission output shaft

for manual operation


■ electronic monitoring system alerts

operator if transmission is engaged


while parking brake is applied
Secondary brake features
■ electronic monitoring system alerts

operator if pressure drops and auto-


matically diverts to the parking brake
■ operator can apply manually

Hydraulic System
System is completely sealed. Innovative low-effort controls.

Implement system (standard), 2-section vane pump Hydraulic cycle time (standard)
Output at 2100 rpm and 6900 kPa Raise 6.0
with SAE 10W oil at 66°C 464 lpm Dump 2.0
Relief valve setting 20 700 kPa Lower, empty, float down 3.4
Cylinders, double acting: lift, bore and stroke 196.9 x 864 mm Total 11.4 seconds
Cylinder, double acting: tilt, bore and stroke 159 x 582 mm
Features
Pilot system, gear-type pump ■ completely enclosed system

■ low-effort, electro-hydraulic pilot-


Output at 2000 rpm and 4310 kPa 38 lpm
Main valve setting 3450 kPa operated controls

980G Series II Wheel Loader specifications 21


Cab Linkage Controls Load Sensing Steering
Caterpillar cab and Rollover Protective Full hydraulic power steering.
Structure (ROPS) are standard. Lift circuit features
■ four positions: raise, hold, lower Features
Features and float ■ center-point frame articulation

■ ROPS meets the following criteria: ■ front and rear wheels track
■ in-cab, programmable high and

– ISO 3471:1994 low lift kickouts with cushioned stops ■ hydraulic power with flow-amplified

■ also meets the following criteria for system


Falling Objects Protective Structure: Tilt circuit features ■ steering-wheel operated pilot valve
■ three positions: tilt back, hold
– ISO 3449:1992 LEVEL II controls flow to steering cylinders
■ corrosion-free roof cap and dump ■ full-flow filtering
■ in-cab, programmable kickout for
■ adjustable steering column

bucket angle load position


Controls
■ two lever control (standard)

■ three lever control (optional)

Service Refill Capacities Sound Levels/Dynamics Tires


Choose from a variety of tires to match
Liters your application.
Operator sound dB(A)
Fuel tank – dry fill 470 Standard sound suppression* 75
Cooling system 90 Choice of
Exterior sound ■ 29.5-R25 XHA 1 STAR L-3
Crankcase 38 Standard sound suppression** 111 (rock) standard
Transmission 70 * The operator sound pressure levels are ■ 29.5-R25 XLDD2 1 STAR L-5

Differentials and final drives measured according to the dynamic test (extra deep tread)
Front 87 procedures and conditions specified in ■ 29.5-R25 XMINE D2
ISO6396. (extra deep tread)
Rear 87
** The exterior sound power levels are ■ 26.5-R25 L-3 (rock)
Hydraulic system (including tank) 250
measured according to the dynamic test ■ 29.5-25 22PR L-3 (rock)
Hydraulic tank 125 procedures and conditions specified in ■ 29.5-25 22PR L-5 (extra deep tread)
2000/14/EC. ■ 29.5-R25 GP2B L-2/L-3

(traction-rock)
■ 29.5-R25 RL2+ (traction-rock)

■ 26.5-R25 L-2/3 (traction-rock)

■ 26.5-25 20PR L-3 (rock)

■ 26.5-25 20PR L-5 (extra deep tread)

In certain applications (such as load-and-carry


work) the loader's productive capabilities might
exceed the tires' tonnes-km/h capabilities.
Caterpillar recommends that you consult a tire
supplier to evaluate all conditions before
selecting a tire model.

22 980G Series II Wheel Loader specifications


Dimensions
All dimensions are approximate.

Dimensions vary with bucket or tires. Refer to operation specifications chart


on page 24-25 or to Supplemental Specifications chart on this page.

◆ Standard machine 4505 mm


61°
Optional high lift 4727 mm




45°


3768 mm

980G

3390 mm 3764 mm
46°
2660 mm ➤

2332 mm


36°

457 mm
➤ ➤
850 mm



467 mm
➤ 1850 mm ➤

➤ 2493 mm ➤➤ 3700 mm ➤

Tread width for 29.5-25 is 2440 mm


Tread width for 26.5-25 is 2368 mm

Supplemental Specifications
XHA XLDD2 XMNED2 22PRL3 22PRL5
Tread type L3 L5 L5 L3 L5
Dimension 29.5 x 25 29.5 x 25 29.5 x 25 29.5 x 25 29.5 x 25
Width over tires (mm) 3192 3247 3202 3225 3245
Change in all vertical dimensions (mm) Used as reference +23 +39 +11 +46
Weight variation (kg) 0 +868 +1156 -323 +951
Change in static tipping load (kg)
full articulation 0 +685 +913 -255 +751

XHA GP2B GP2B 20PRL3 20PRL5


Tread type L3 L2/3 L2/3 L3 L5
Dimension 26.5 x 25 26.5 x 25 29.5 x 25 26.5 x 25 26.5 x 25
Width over tires (mm) 3041 3049 3215 3059 3071
Change in all vertical dimensions (mm) -57 -55 +1 -53 +3
Weight variation (kg) -675 -675 -82 -805 +55
Change in static tipping load (kg)
full articulation -57 -55 -65 -53 +3

980G Series II Wheel Loader specifications 23


Operation Specifications General Excavation Buckets

Tips and Tips and Tips and


Bolt-on Bolt-on Bolt-on
Segments Segments Segments
Cutting Edge Cutting Edge Cutting Edge
(no GET) (no GET) (no GET)

Rated bucket capacity m3 4.6 4.5 5 4.9 5.4 5.4


(4.2) (4.7) (5)
Struck capacity m3 3.9 3.8 4.2 4.2 4.6 4.5
(3.7) (4.0) (4.4)
Width mm 3447 3533 3447 3533 3447 3533
(3405) (3405) (3405)
Dump clearance at full lift and 45° mm 3458 3246 3333 3188 3282 3137
discharge 4 (3461) (3402) (3350)
Reach at full lift and 45° discharge 4 mm 1341 1455 1410 1525 1472 1587
(1258) (1327) (1389)
Reach with lift arms horizontal mm 2782 2964 2873 3054 2953 3134
and bucket level 4 (2674) (2765) (2845)
Digging depth mm 143 169 143 169 143 169
(108) (108) (108)
Overall length 4 mm 9163 9445 9354 9535 9435 9616
(9153) (9244) (9325)
Overall height with bucket at full raise mm 5990 5990 6063 6064 6133 6133
(5990) (6063) (6133)
Loader turning radius with bucket mm 7836 7933 7861 7958 7883 7981
in carry position (7781) (7805) (7826)
Bucket weight kg 2603 2677 2709 2778 2797 2870
(2204) (2305) (2397)
Static tipping load straight 1 kg 21195 21037 20854 20777 20569 20485
(21764) (21432) (21139)
Full turn Static tipping load kg 19109 18949 18790 18711 18522 18436
at 37˚ articulation 1 (19671) (19362) (19085)
Breakout force 2 kN 248 249 230 233 216 219
(270) (250) (234)
Operating weight 1 kg 30216 30290 30322 30391 30409 30483
(29817) (29918) (30010)

1 Static tipping load and operating weight shown are based on average machine configuration with
sound-suppression cab and ROPS, secondary steering, air conditioning, ride control, 29.5-R25, L-3, tires,
full fuel tank, coolant, lubricants, lights, directional signals with CE plates and operator.
2 For buckets with adapters, tips and segments, value is measured 100 mm behind the tip of the segment,
with bucket hinge pin as pivot point, in accordance with SAE J732C.
3 All buckets shown can be used on the high lift arrangement. High lift column shows changes in
specifications from standard lift to high lift. Add or subtract as indicated to or from specifications
given for appropriate bucket to calculate high lift specifications.
Dimensions for dump clearance, reach and overall length:
4Actual dimensions taken at the tip of the Ground Engaging Tools, either the tip of the bolt-on cutting edge
or the tip of the teeth, type long.

24 980G Series II Wheel Loader specifications


Rock Buckets High Lift 3

Bolt-on Tips and Segments Adapters and Long Tips Adapters, Segments Adapters and Long Tips Adapters, Segments
Cutting Edge (no GET) (no GET) and Long Tips (no GET) and Long Tips

5.7 5.6 4.2 4.5 4.8 5.1 same


(5.4) (4.2) (4.8)
4.9 4.9 3.5 3.7 4.0 4.3 same
(4.7) (3.5)
3447 3533 3492 3492 3645 3645 same
(3405) (3492) (3645)
3249 3104 3132 3163 2890 2890 +221
(3318) (3376) (3107)
1511 1626 1753 1786 1791 1791 +2
(1428) (1526) (1572)
3003 3185 3244 3252 34629 3462 +159
(2896) (2916) (3154)
143 169 102 137 154 189 +99
(108) (102) (154)
9485 9666 9724 9734 9925 9925 +201
(9376) (9396) (9642)
6204 6204 6362 6362 6245 6245 +221
(6204) (6362) (6245)
7896 7995 7885 7935 7982 7982 +72
(7836) (7860) (7899)
3052 3125 2873 3202 3500 3907 same
(2652) (2649) (3200)
20163 20079 20742 20299 19902 19052 -1528
(20733) (21045) (20112)
18127 18042 18673 18234 17855 17045 -1410
(18692) (18976) (18080)
208 210 220 203 189 177 same
(225) (222) (191)
30664 30738 30486 30815 31113 31520 +195
(20265) (30262) (30813)

Bucket Selection Guide


Standard High Lift
m3 m3

General Excavation 5.7 General Excavation 5.7

General Excavation 5.4 General Excavation 5.4

General Excavation 5.0 General Excavation 5.0

General Excavation 4.6 General Excavation 4.6

Rock 4.2 Rock 4.2

Rock 3.8 Rock 3.8


1000

1200

1400

1600

1800

2000

2200

2400

2600

kg/m3
1000

1200

1400

1600

1800

2000

2200

2400

2600

kg/m3
115% 100% 95%
Material Density Material Density
% = Bucket Fill Factor

Note: In accordance with SAE J818, these data consider the bucket load to be equal to half of the static tipping load at full turn. 25
Standard Equipment
Standard equipment may vary. Consult your Caterpillar dealer for specifics.

Electrical Electronic monitoring system: Brakes, full-hydraulic actuated,


70-amp alternator 3-category alarm system enclosed wet discs
Batteries (two 12-volt, maintenance free, Gauges: Differential limited slip, rear axle**
CCA: 900 BCI, 475 DIN) Speedometer Integrated Braking System
Ignition key start/stop switch Tachometer Variable Shift Control
Main disconnect switch Fuel level
Hydraulics
Light directional signals** Hydraulic oil temperature
Automatic bucket positioner
Starter, electric, heavy duty (24-volt) Transmission oil temperature
Automatic Ride Control System*/**
Voltage converter (12-volt, 5 amp) Engine coolant temperature
Caterpillar O-ring face seals couplings
Diagnostic connector Warning indicators:
Caterpillar XT hoses
Working halogen lighting system, Engine oil pressure
Hydraulic oil cooler (swing out)
including six lights: Parking brake
Loader linkage, sealed Z-bar design
Two forward floodlights on Axle oil pressure
Steering, load-sensing hydraulic
the front frame Electrical system
Secondary steering**
Two forward floodlights on the cab Engine inlet manifold temperature
Two rearward floodlights on Brake oil temperature Preventive Maintenance
the counterweight Hydraulic oil level Caterpillar High Efficiency fuel filters
Hydraulic filter bypass Caterpillar Ultra High Efficiency,
Operator Environment
Primary steering oil pressure Radial Seal primary air filter
Air conditioning (R134a refrigerant)**
Secondary steering oil pressure*/** Caterpillar Radial Seal secondary
Adjustable steering column
Windshield washers/wipers, wet arm, air filter
Caterpillar Contour Series seat, 6-way
front and rear, front intermittent* Extended Life Coolant
adjustable, with air suspension
antifreeze (-30°C)
Electro-hydraulic implement controls, Engine
Hydraulic pressure taps
lift and tilt Cat 3406E ATAAC diesel engine,
(diagnostic connectors)
Programmable and cushioned lift/tilt direct injection, turbocharged with
Product Link ready
kickouts air-to-air aftercooler
Scheduled Oil Sampling (S•O•S) valves
Hydraulic lift and tilt lock switch Cooling system:
Service indicators:
Cab, pressurized with sound suppression AMOCS modular radiator
Engine air filter restricted in-cab
and rollover protective structure (ROPS) On demand radiator cooling fan,
indicator
Cab dome lights* hydraulically driven
Coolant level sight gauge
Heater and defroster* Hydraulic oil cooler
Hydraulic oil level sight gauge
Horn, electric Air conditioner condenser*/**
Transmission oil level sight gauge
Cigar lighter and ashtray Fuel system Priming pump, electric
Coat hooks (2) Air precleaner, Radial Seal filters, Other Standard Equipment
Cup and thermos holders primary (Ultra High Efficiency) Counterweight, single section
Mirrors, rearview, outside mounted and secondary Drawbar hitch with pin
Radio ready cab* Sound suppressed muffler Ecology drains for engine, transmission,
Seat belt, retractable, 76 mm wide hydraulics.
Drive Train
Tinted glass Engine enclosure, tilting, electrically
Torque converter
Sun visor actuated, non-metallic, one-piece
Transmission, planetary, power
Platform deflectors for rear wheels
shift, 4F/4R:
Locking engine enclosures
Automatic shift capability
Steel fenders, front, with mud flaps
Fully automatic speed range control
Vandalism protection, caplocks*/**
Direction and gear selection switch with
Powertrain guard*/**
quick gear kickdown button
Transmission diagnostic connectors * Not included in Open Cab configuration
(pressure taps) ** May be optional in some countries
Transmission auto/manual switch
Transmission neutralizer on/off switch

26 980G Series II Wheel Loader specifications


Optional Equipment
Optional equipment may vary. Consult your Caterpillar dealer for specifics.

Electrical Hydraulic Other Optional Attachments


Auxiliary halogen lighting package Hydraulic arrangement, third valve Buckets (see page 14)
including High Lift arrangement
Preventive Maintenance
Two additional forward floodlights High Lift arrangement with hydraulic
Automatic central lubrication system
on the cab third valve
(factory installed)
Two rearward floodlights Fast fill engine oil and fuel
Extended Life Coolant antifreeze
on the cab Rear roading fenders, full coverage,
(-35 to -50°C)
Back up alarm swingable, non-metallic
Cat Turbine PreCleaner
Warning lighting system, rotating Payload Control System
Product Link
beacon
Remote diagnostic pressure taps for Steel Mill Arrangement providing
Starting Aid hydraulic and transmission systems extensive protection to deliver the
Ether starting aid expected durability while working in
Environmental Attachments
Heater, engine coolant, 220 V harsh environments of the steel mill and
Cat Bio Hydo (HEES), biodegradable
slag handling industries.
Operator Environment hydraulic synthetic ester based oil
Rearview mirrors, interior Ecology drain, axle Block Handler Arrangement providing
Sliding window on right-hand side all the necessary features to withstand
Aggregate Autodig
heavy-duty requirements of marble
Drive Train Designed to automatically load
block handling in quarry applications.
Axle oil cooler aggregate materials. Automates and
Free wheel stater torque converter optimizes the bucket and lift arms Underground Mining Arrangement
Differential Limited Slip, front axle loading cycle in order to enhance providing ability to work in confined
Differential No SPIN, rear axle machine and operator efficiency. underground mines.
Wet disc parking brake Available with Command Control
Forestry Arrangement keeping your
steering versions only.
millyard operation efficient and
productive at every stage.

980G Series II Wheel Loader specifications 27


980G Series II Wheel Loader

Materials and specifications are subject to change without notice. www.CAT.com


Featured machines in photos may include additional equipment.
HEHL5462 (06/2003) hr See your Caterpillar dealer for available options. © 2002 Caterpillar

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