980G SeriesII
980G SeriesII
980G SeriesII
Series II
Wheel Loader
✔ New features
2
Buckets and Ground Engaging Tools Versatility and Application Match Serviceability
Choose from a variety of Caterpillar Obtain excellent performance in a The 980G Series II offers unmatched
Buckets and Work Tools to match your variety of applications when using the serviceability with ground level access
job conditions and with Command appropriate bucket or work tool, along to all routine daily maintenance points.
Control steering and fingertip bucket with payload and bucket matching. Lockable, ground-level service doors
controls, productivity is increased. pg. 12 prevent tampering with service areas.
pg. 14 pg. 18
3
Cat 3406E ATAAC Engine
The six-cylinder, direct injection, turbocharged and air-to-air aftercooled engine is built for
power, reliability, low maintenance, excellent fuel economy and low emissions.
4
Electronic Transmission
Caterpillar power train makes dependable performance a standard feature.
5
Axles
Large, heavy-duty axles protect internal components from the harsh environment and offer
excellent serviceability.
4 5
6
2 3
Heavy Duty Axles. The heavy duty axles External Axle Oil Cooler. An external core 1 Final drives
feature stronger gears and bearings in style axle oil cooler (AOC) is available as
2 Axle shafts
both the differentials and final drives a factory installed attachment for the 980G
for increased durability. Permanently Series II. The axle oil cooler is for use in 3 Differential
lubricated maintenance-free U-joints “high energy” applications, such as long
4 Oil-cooled disc
and redesigned final drives result in distance load and carry in high ambient
fewer parts and improved serviceability. temperature conditions. With the availability 5 Hydraulic piston
■ Larger, shot peened gears and of IBS, it is estimated that very few
6 Increased brake oil flow
increased bolt capacity improve the applications (five percent or less) and
durability of the standard differentials. conditions will require AOC. In order to External port. An external port
Axle shafts are stronger and feature provide flexibility for the installation of (patented) provides access to
more splines to help spread the load. AOC after delivery, Caterpillar offers an measure brake disc wear without
■ Redesigned spindles and final drives AOC ready package. This factory available disassembling the axle. The original
reduce the number of parts and option provides pre-drilled and tapped axle brake measurement is recorded in
greatly improve serviceability, housings, along with pre-routed internal the machine controls at the factory
allowing easier access to the Duo- steel lines, which are required for internal to allow precise wear calculation
Cone Seals without removing the axle oil transfer. The AOC ready package and schedule appropriate service.
center housing from the machine. greatly reduces the time and expense of
■ Optional front and rear limited slip field installing an axle oil cooler kit.
differentials provide maximum
Brakes. Braking can occur using either
traction in poor underfoot or uneven
of the cab floor-mounted pedals. The left
floor conditions by diverting torque
pedal also serves as the neutralizer and
to wheels with better traction.
activates the IBS. This system eliminates
the need for an air compressor and dryer,
reducing the number of components and
further improving reliability.
6
Structures
Built with strength to handle severe loads and durability to provide years of service.
1 2
Superior Structures. Caterpillar uses Solid steel lift arms. Provide superior
advanced processes to design and build strength with great visibility to the
superior structures. Robotic welding front end. The new design offers
produces higher quality, deeper penetrating increased dump clearance and longer
welds for more durable frames, lift arms reach for more productivity.
and linkages.
Heat treated, cast-steel cross tube.
1 Full box-section frame. Resists twisting Provides excellent resistance to
and impact forces to provide a solid torsion and impact loads, keeping pin
foundation for the engine, transmission bores well aligned.
and axles.
Linkage. Lift arms are solid steel,
2 Spread-hitch design. Widens the providing superior strength with an
distance between upper and lower hitch excellent front end viewing area.
plates to distribute forces and increase The proven design offers excellent
bearing life. Thicker hitch plates and dump clearance and reach for
butterfly supports reduce deflection. exceptional matching to both on-
The wide opening also provides good and off-highway trucks. Z-bar linkage
service access. generates excellent breakout forces
and good rack back angle for better
3 Four-plate loader tower. Provides a solid
bucket loading and material retention.
mount for lift arms, lift cylinders and
Z-bar tilt lever. This structure is built to
absorb severe twisting, impact and
loading forces.
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Hydraulics
Well balanced hydraulics deliver precise, low-effort control and trouble-free operation.
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Operator Controls
Low-effort controls ease machine operation for increased comfort and efficiency.
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Operator Station
The ultimate in wheel loader operator comfort and efficiency.
17 17
2
2
16
1
12 12
8
19 9
9
5
11
10 10
10
6
18 14 15 5 Fine modulation mode. For precise 11 New Caterpillar Comfort air suspension
work tool control. seat. Standard on the Command Control
13 steering version and optional on the
6 Automatic lift/tilt kickouts. Part of
Conventional steering wheel version,
the electro-hydraulic controls, adjust
6-way adjustable. The seat cushions
from inside the cab with a simple
reduces pressure on the lower back and
rocker switch. Kickout stops are
thighs, while offering unrestricted arm
hydraulically cushioned for greater
and leg movement. Air suspension adds
operator comfort and less material
7 to overall comfort by smoothing the ride
spillage.
over rough terrain. Seat is equipped with
7 980G Series II new Monitoring a 76 mm retractable seat belt.
System. It consists of gauges,
12 Improved ventilation. Better air flow to
tachometer/speedometer and 4-level
the operator and windows. There are
1 Command Control steering. warning to ensure full time
thirteen louvered vents with two on each
It features a steering wheel with monitoring of key functions.
door post. A large re-circulation filter
integrated transmission controls. The system alerts the operator of
ensures better air quality and contributes
Ergonomically integrated into the immediate or impending problems
to operator comfort.
controls are two rocker switches, with engine oil pressure, parking
one for the forward/neutral/reverse brake, axle oil pressure, electrical 13 Electronic transmission mode switch.
selection, the other for manual system, brake oil temperature, Settings from manual to fully automatic.
up/down shifting. Load-sensing hydraulic oil level, hydraulic filter
14 Ride Control System switch. Allows the
steering matches steering response to bypass, engine inlet manifold
selection of three different modes:
application requirements. Tilt and temperature, primary and secondary ■ Off: permanently off service.
telescopic steering column helps fit steering oil pressures. Indicators ■ On: permanently in service.
the controls to the operator. consist of LED (Light Emission ■ Auto: in this mode, the system is
Diods) with no bulbs to replace.
2 Excellent viewing in all directions. automatically actuated when the
The wider front window opens 8 Left, rear-hinged door. It includes machine travels at a speed greater than
the operators view for remarkable a sliding window. The re-designed 9.7 km/h (which is adjustable) and will
forward and peripheral viewing door latch allows the operator to be turned off below 9.7 km/h.
including machine wheels and bucket open/close the door either from
15 Transmission neutralizer lockout switch.
corners. It also increases the area ground level or when seated in
A momentary rocker that defaults to
cleared by the windshield wiper. the cab. The right-side plain glass
neutralizer active upon machine start up.
Bonded glass in the windshield window provides outstanding
eliminates frame obstructions. visibility to the side of the machine 16 Radio ready. It includes a 12-volt
The stylish, sloping hood improves and serves a secondary exit if converter (10-amp), speakers, antenna,
the view to the rear by letting the needed. The window opens partially all wiring and brackets for entertainment
operator see objects closer to the for additional ventilation. or communications radio installation.
machine. The larger roof improves
9 Dual brake pedals. Incorporates 17 Exterior rear-view mirror. Package
water run-off and provides better
Integrated Braking System that includes two large, curved mirrors,
protection against glare.
serve brake, transmission neutralizer solidly mounted on strong brackets to
3 Finger tip controls. Electro-hydraulic, and downshift functions so the keep them well adjusted and avoid
finger tip, implement controls operator can maintain high engine vibrations.
feature low effort, precise hydraulic revolutions for full hydraulic flow
18 Variable Shift Control. Allows the
modulation capability. The controls and high productivity.
operator to select three different shift
are seat-mounted and adjustable for
10 Generous storage space patterns based on application and
outstanding ergonomics. ■ Coat hook. working preferences.
4 Hydraulic control lockout switch. ■ Molded compartments for lunch-
19 Improved floor. For easier cleaning.
It disables the hydraulic levers to box, cooler, thermos, cup or can.
prevent accidental (dis)engagement. Other options
■ Air conditioning
■ Internal mirrors
■ Working lights
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Versatility and Application Match
Increase your productivity by performing a variety of jobs with one machine.
Matched payloads and matched buckets ensure optimum performance.
3.31 m
Dump 4 Pass
Clearance
3 Pass
2 Pass
6 10 14 18 22 26 30 34 38 42 Metric Ton
Truck Payload
Under Maximum
Optimum
Utilized Load
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Environmental Machine
Caterpillar cares about the environment and continues to develop innovative solutions.
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Cat Buckets and Ground Engaging Tools
Three bucket families and a large choice of Ground Engaging Tools
maximize performance in all applications.
This bucket can be fitted with welded longer life. securely attached to prevent
flush mounted adapters and tips still C Rock Buckets. Cat rock buckets are shifting.
allowing excellent grading capability. ■ Bolt-on two-strap center
built to tough standards. The spade-
edge design provides easier penetration adapters (4).
B General Excavation Buckets. All General ■ Seven tip options with Heavy-
Purpose buckets have been renamed as and makes them well suited to high-
impact jobs. Ground Engaging Tools duty retention system. (5).
General Excavation buckets to better
reflect their application spectrum. include bolt-on cutting edge or weld- Bolt-on teeth and edge segments
Built to handle the toughest conditions, on two straps adapters to be fitted with ■ Standard reversible segments (6)
they feature a well proven, shell-tine J400 tips, with or without standard or protect the base edge between
construction design that resists twisting heavy-duty bolt-on segments. teeth, eliminating scalloping
and distortion and are excellent for bank D Heavy Duty Rock Buckets. They offer and maintaining a smooth work
and excavation applications. Bucket superior protection and durability. surface.
■ Heavy-duty reversible segments
hinges are part of a structure that extends Specifically designed for the toughest
under the bucket shell to the cutting edge, quarry, aggregates and mining opera- for 50% more wear life.
forming box sections. These structures tions, these buckets are factory-modified Replaceable side wear plates (7)
act as protection against impact and with additional protection: Liner; dual for greater durability.
twisting forces. All buckets have integral sidebar protectors; inner and outer side
spill plates that prevent rear spillage, wear plates; outer skid plates; base
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Tip Selection and GET System Selection Guide
Seven tip options are available to provide the best combination of wear life, penetration and
strength needed for each application.
1 2 3 4 5 6 7
■ Self-sharpening.
6 Heavy Duty Long Life
2 Short ■ A.R.M. positioned to increase
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Free Wheel Stator
Improves power train efficiency and contributes to reduced fuel consumption.
60
impeller. The stator redirects the flow of oil
50 Benefit of Free-Wheel Stator. as it leaves the turbine to increase the fluid’s
Improved efficiency at high
40
speed ratios. momentum as it returns to the impeller,
30 increasing the unit’s torque capacity.
20 In conditions where demand placed on the
10
torque converter is not extreme (output torque
requirements equal to or less than input
0
torque) such as when ground speed is high
0
05
1
15
2
25
3
35
4
45
5
55
6
65
7
75
8
85
9
95
1
0.
0.
0.
0.
0.
0.
0.
0.
0.
0.
0.
0.
0.
0.
0.
0.
0.
0.
0.
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Complete Customer Support
Cat dealer services help you operate longer with lower costs.
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Serviceability
Keep machines up and running with easy-to-perform daily maintenance.
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Engine Transmission
Four-stroke cycle, six-cylinder 3406E direct injected, turbocharged and air-to-air Electronic planetary power shift trans-
aftercooled diesel engine. mission with automatic shift capability
has four speeds forward and four reverse.
Power and Torque Power rating conditions
Flywheel power ■ net power advertised is the power Maximum travel speeds
at 2000 rpm 232 kW 311 hp available when the engine is equipped (standard 29.5-R25 XHA L-3 tires)
Maximum flywheel power with on-demand hydraulic fan drive Forward km/h
at 1800 rpm 238 kW 319 hp at maximum fan speed, alternator, 1 7.1
air cleaner, and muffler
Maximum flywheel torque ■ no derating required up to 3600 m
2 12.6
at 1150 rpm 1623 Nm 3 22.0
altitude
Total torque rise 47% 4 37.4
Features
■ Caterpillar exclusive Advanced
Reverse
The following ratings apply at 2000 rpm
Diesel Engine Module (ADEM III) 1 7.5
when tested under the specified standard
conditions: electronic fuel system control module 2 13.1
Rated flywheel power kW hp is fully integrated with other 3 23.0
electronic control modules on the 4 42.8
ISO 9249 232 311
machine for improved performance
EEC 80/1269 232 311 ■ Caterpillar state-of-the-art
Features
■ single control for both speed and
Dimensions electronically controlled,
mechanically actuated unit injection direction
Bore 137 mm ■ separate control to lock in neutral
fuel system
Stroke 165 mm ■ air-to-air aftercooler
■ single-stage, single-phase torque
1300
charging system
(Nm)
1200
1100
1000
900
Working
{ Range } 238 kW maximum
232 kW at 2000 rpm
220
200
High available Torque
Engine Power
180 The direct injected fuel system delivers a controlled increase of fuel as the engine lugs
(kW)
160 back from rated speed. This results in horsepower greater than rated power. The 238 kW
(319 hp) maximum power occurs at 1800 rpm when power is needed during the working
140
cycle. As the average torque is higher, more torque is available during the working
800 1000 1200 1400 1600 1800 2000 2200 cycle. The combination of more available torque and maximum horsepower in the entire
Engine rpm
working range improves response, provides greater rimpull, more lift force and faster
cycle times.
550 mm ■ four wheel, hydraulic, oil cooled, ■ torque developed at the wheel, less
removed independently from wheels ■ self adjusting with modulated independently from the wheels
and planetary final drives engagement and brakes
■ optional limited slip differentials ■ dual pedal braking system with
Hydraulic System
System is completely sealed. Innovative low-effort controls.
Implement system (standard), 2-section vane pump Hydraulic cycle time (standard)
Output at 2100 rpm and 6900 kPa Raise 6.0
with SAE 10W oil at 66°C 464 lpm Dump 2.0
Relief valve setting 20 700 kPa Lower, empty, float down 3.4
Cylinders, double acting: lift, bore and stroke 196.9 x 864 mm Total 11.4 seconds
Cylinder, double acting: tilt, bore and stroke 159 x 582 mm
Features
Pilot system, gear-type pump ■ completely enclosed system
■ ROPS meets the following criteria: ■ front and rear wheels track
■ in-cab, programmable high and
– ISO 3471:1994 low lift kickouts with cushioned stops ■ hydraulic power with flow-amplified
Differentials and final drives measured according to the dynamic test (extra deep tread)
Front 87 procedures and conditions specified in ■ 29.5-R25 XMINE D2
ISO6396. (extra deep tread)
Rear 87
** The exterior sound power levels are ■ 26.5-R25 L-3 (rock)
Hydraulic system (including tank) 250
measured according to the dynamic test ■ 29.5-25 22PR L-3 (rock)
Hydraulic tank 125 procedures and conditions specified in ■ 29.5-25 22PR L-5 (extra deep tread)
2000/14/EC. ■ 29.5-R25 GP2B L-2/L-3
(traction-rock)
■ 29.5-R25 RL2+ (traction-rock)
➤
➤
➤
➤
➤
45°
➤
➤
3768 mm
➤
980G
➤
3390 mm 3764 mm
46°
2660 mm ➤
2332 mm
➤
36°
➤
457 mm
➤ ➤
850 mm
➤
➤
➤
➤
➤
467 mm
➤ 1850 mm ➤
➤ 2493 mm ➤➤ 3700 mm ➤
Supplemental Specifications
XHA XLDD2 XMNED2 22PRL3 22PRL5
Tread type L3 L5 L5 L3 L5
Dimension 29.5 x 25 29.5 x 25 29.5 x 25 29.5 x 25 29.5 x 25
Width over tires (mm) 3192 3247 3202 3225 3245
Change in all vertical dimensions (mm) Used as reference +23 +39 +11 +46
Weight variation (kg) 0 +868 +1156 -323 +951
Change in static tipping load (kg)
full articulation 0 +685 +913 -255 +751
1 Static tipping load and operating weight shown are based on average machine configuration with
sound-suppression cab and ROPS, secondary steering, air conditioning, ride control, 29.5-R25, L-3, tires,
full fuel tank, coolant, lubricants, lights, directional signals with CE plates and operator.
2 For buckets with adapters, tips and segments, value is measured 100 mm behind the tip of the segment,
with bucket hinge pin as pivot point, in accordance with SAE J732C.
3 All buckets shown can be used on the high lift arrangement. High lift column shows changes in
specifications from standard lift to high lift. Add or subtract as indicated to or from specifications
given for appropriate bucket to calculate high lift specifications.
Dimensions for dump clearance, reach and overall length:
4Actual dimensions taken at the tip of the Ground Engaging Tools, either the tip of the bolt-on cutting edge
or the tip of the teeth, type long.
Bolt-on Tips and Segments Adapters and Long Tips Adapters, Segments Adapters and Long Tips Adapters, Segments
Cutting Edge (no GET) (no GET) and Long Tips (no GET) and Long Tips
1200
1400
1600
1800
2000
2200
2400
2600
kg/m3
1000
1200
1400
1600
1800
2000
2200
2400
2600
kg/m3
115% 100% 95%
Material Density Material Density
% = Bucket Fill Factor
Note: In accordance with SAE J818, these data consider the bucket load to be equal to half of the static tipping load at full turn. 25
Standard Equipment
Standard equipment may vary. Consult your Caterpillar dealer for specifics.