@AIRBUS

AIRBUS S.A.S.
Customer Services
Technical Data Support and Services
31707 Blagnac Cedex
FRANCE

COMPONENT MAINTENANCE MANUAL

WITH
ILLUSTRATED PART LIST

PASSENGER / CREW DOOR SPRING ROD

PN : A5211051700001
A5211051700101
A5211051700201

Issue: May 30/85 52-11-13 Rev: Jul 01/09

 @AIRBUS
COMPONENT MAINTENANCE MANUAL
A5211051700001

HIGHLIGHTS

Revision No. 2 - Jul 01/09

LOCATIONS CHG DESCRIPTIONS OF CHANGE

CODE
REPAIR
TASK 52-11-13-300-801-A01 R CONSUMABLE MATERIAL DATA
UPDATED
TOOL P/N AND/OR DESIGNATION
ADDED/REVISED/DELETED

ASSEMBLY
TASK 52-11-13-400-801-A01 R CONSUMABLE MATERIAL DATA
UPDATED

HIGHLIGHTS
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LIST OF EFFECTIVE CONTENT

Revision No. 2 - Jul 01/09

CONTENT CHG LAST REVISION

CODE DATE
INTRODUCTION
TASK 52-11-13-871-801-A01 Mar 01/09

DESCRIPTION AND OPERATION

TASK 52-11-13-870-802-A01 Mar 01/09

DISASSEMBLY
TASK 52-11-13-000-801-A01 Mar 01/09
Subtask 52-11-13-000-001-A01 Mar 01/09

CLEANING
TASK 52-11-13-100-801-A01 Mar 01/09
Subtask 52-11-13-100-001-A01 Mar 01/09

INSPECTION/CHECK
TASK 52-11-13-210-801-A01 Mar 01/09
Subtask 52-11-13-210-001-A01 Mar 01/09
FIGURE 52-11-13-991-001-A01 Mar 01/09

REPAIR
TASK 52-11-13-300-801-A01 R Jul 01/09
Subtask 52-11-13-300-001-A01 Mar 01/09
FIGURE 52-11-13-991-002-A01 Mar 01/09

ASSEMBLY
TASK 52-11-13-400-801-A01 R Jul 01/09
Subtask 52-11-13-400-001-A01 Mar 01/09

FITS AND CLEARANCES

TASK 52-11-13-820-803-A01 Mar 01/09
FIGURE 52-11-13-991-003-A01 Mar 01/09

L.E.C.
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CONTENT CHG LAST REVISION

CODE DATE
SPECIAL TOOLS,FIXTURES,EQUIPMENT AND CONSUMABLES
TASK 52-11-13-940-804-A01 Mar 01/09

ILLUSTRATED PARTS LIST

L.E.C.
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LIST OF SERVICE BULLETINS

SB No REV No MOD No INCORP. TITLE

DATE
*** NO SB ***

SBL
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COMPONENT MAINTENANCE MANUAL
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INTRODUCTION

**For PN’s ALL

TASK 52-11-13-871-801-A01
Introduction
1. General
A. This manual is written to the iSpec 2200 and in ASD Simplified Technical English (STE). The
international SI units of measurement are used in this manual, with imperial units shown in
parentheses.
B. The manual contains data about maintenance on the component in a workshop. It does not
contain data about maintenance on the component when it is installed in the aircraft.
C. Only approved persons with the necessary skills are permitted to do the maintenance procedures
in this manual.
D. Maintenance Task Oriented Support System (MTOSS) task and subtask identification is used in
this manual. The maintenance tasks and other data have special MTOSS numbers for Electronic
Data Processing (EDP). The user of the manual can ignore the MTOSS numbers.
E. This manual contains:
- Technical data for the component
- Maintenance and repair procedures about the component
- An Illustrated Parts List (IPL) with data for the component parts. Parts are identified in all
sections of the manual by the IPL-Figure and item number.
F. We verified the DISASSEMBLY, TESTING and ASSEMBLY procedures by simulation.
2. How to use the Manual
A. Make sure that the manual contains the information applicable to your component.
B. If you need to identify a part or find a part number, use the search function.
C. You must use the instructions in this manual for all the component maintenance. Read all the
applicable WARNINGS and CAUTIONS before you do the work on the component.
3. List of Abbreviations
ACM Abbreviated Component Maintenance Manual
AEB Airline Engineering Bulletin
ASD Aero Space and Defence Industries Association of Europe
ATA Air Transport Association of America
ATLAS Abbreviated Test Language for All Systems
CMM Component Maintenance Manual
CMS Component Maintenance Sheet
FIN Functional Item Number

INTRO
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IPC Illustrated Parts Catalog

IPL Illustrated Parts List
ID Inside Diameter
MFG Manufacturing
MFR Manufacturer
MOD Modification
MTOSS Maintenance Task Oriented Support System
NTF Non Textile Floor
OD Outside Diameter
PA Poly-Amide
PARA Paragraph
PC Poly-Carbonate
PMS Process and Materials Specification
PN Part Number
PU Poly-Urethane
PV Poly-Venyl-Fluorite
SB Service Bulletin
SERNO Serial Number
STE Simplified Technical English
TBD To Be Determined
List of Abbreviations
TABLE 1

INTRO
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DESCRIPTION AND OPERATION

**For PN’s ALL

TASK 52-11-13-870-802-A01
General
1. The spring rod is used in the upper linkage of forward passenger/crew doors.

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DISASSEMBLY

**For PN’s ALL

TASK 52-11-13-000-801-A01
Disassembly
1. Reason for the Job
Self explanatory.
2. Procedure

Subtask 52-11-13-000-001-A01
A. Disassembly
(1) Unsafety nut (30). Remove rod end (10), nut (30) and cap (40). Retain washer (20).
(2) Separate rod body (50) from spring/piston assembly.
(3) Remove rivet (120). Remove rod end (60). Retain bushes (90), spring (100) or spring
washers (110), and stem (80).

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CLEANING

**For PN’s ALL

TASK 52-11-13-100-801-A01
Cleaning
1. Reason for the Job
Self explanatory.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
11-003 Methyl-Ethyl-Ketone
Consumable Materials
TABLE 1

3. Procedure

Subtask 52-11-13-100-001-A01
A. Cleaning

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-

KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(1) Clean all parts in Material No. 11-003 Methyl-Ethyl-Ketone and blow dry with clean and
dry compressed air.

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INSPECTION/CHECK

**For PN’s ALL

TASK 52-11-13-210-801-A01
Check
1. Reason for the Job
Self explanatory.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
FIGURE 52-11-13-991-001-A FIGURE 52-11-13-991-001-A-Figure 1
Referenced Information
TABLE 1

3. Procedure

Subtask 52-11-13-210-001-A01
A. Check

NOTE : Refer to FIGURE 52-11-13-991-001-A

(1) Check all parts carefully for any sign of crack, scoring, scratch, metal pick-up, corrosion
and wear. Check springs (100) or set of spring washers (110) for general condition.

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**For PN’s ALL

NV6 52 13 15 1 AAAA 00

F_CM_521113_1_0010101_01_00

Figure 1
FIGURE-52-11-13-991-001-A01

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REPAIR

**For PN’s ALL

TASK 52-11-13-300-801-A01
Repair
1. Reason for the Job
Self explanatory.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
09-001 Fuel Tank Sealant Polysulfide
06-011 Solid Film Lubricant
11-003 Methyl-Ethyl-Ketone
Consumable Materials
TABLE 1

B. Fixtures, Tools, Test and Support

REFERENCE DESIGNATION
68101NSA8133-04 Fly Cutter Set
96827238-04 Crimping Tool
Fixtures, Tools, Test and Support
TABLE 2

C. Referenced Information
REFERENCE DESIGNATION
FIGURE 52-11-13-991-002-A FIGURE 52-11-13-991-002-A-Figure 2
Referenced Information
TABLE 3

3. Procedure

Subtask 52-11-13-300-001-A01
A. Repair

NOTE : Refer to FIGURE 52-11-13-991-002-A.

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(1) Uncrimp one side of rod end (60) accommodating spherical bearing using fly cutter set
P/N 6810226614-2 (with guide P/N 6810226614-201). Press out and discard bearing.
(2) Check that new spherical bearing (70) is perfectly clean, as well as rod end (60) bore.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 09-001 FUEL TANK
SEALANT POLYSULFIDE. OBEY THE MATERIAL MANUFACTURER’S
INSTRUCTIONS.
(3) Apply a thin coat of Material No. 09-001 Fuel Tank Sealant Polysulfide to inside of rod
end bore and outer surface of spherical bearing.
(4) Press fit bearing making certain that fitting is started squarely.
(5) Crimping with a drilling machine:

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 06-011 SOLID FILM
LUBRICANT. OBEY THE MATERIAL MANUFACTURER’S
INSTRUCTIONS.
(a) Place 68101NSA8133-04 Fly Cutter Set an work table of a drilling machine having a
spindle speed of 100 to 150 rpm. Install revolving tool in drill chuck ; lubricate
working faces of tool with Material No. 06-011 Solid Film Lubricant
(b) Slightly crimp one side, making certain that bearing is squarely seated.
(c) Crimp the other side of rod end, then complete crimping of slightly crimped side.

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-

ETHYL-KETONE. OBEY THE MATERIAL MANUFACTURER’S
INSTRUCTIONS.
(d) Clean with Material No. 11-003 Methyl-Ethyl-Ketone.
(6) Crimping with a press:
(a) Install spherical bearing between punches of 96827238-04 Crimping Tool placed on
press.
(b) Apply a force of 3000 to 3500 daN (6800 to 7800 lbf.).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-

ETHYL-KETONE. OBEY THE MATERIAL MANUFACTURER’S
INSTRUCTIONS.
(c) Clean with Material No. 11-003 Methyl-Ethyl-Ketone.
(7) Ensure that perfect contact between crimped flanges and rod end chamfers is obtained.
(8) Crimped surface must be free from cracks, scores and metal pick-up.
(9) Crimping must conform to FIGURE 52-11-13-991-002-A.

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**For PN’s ALL

F_CM_521113_1_0020101_01_00

Figure 2
FIGURE-52-11-13-991-002-A01

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ASSEMBLY

**For PN’s ALL

TASK 52-11-13-400-801-A01
Assembly
1. Reason for the Job
Self explanatory.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
04-004 Synthetic Ester Based Grease High Pressure
08-002A General Purpose Dimethacrylate Green
19-026 Lockwire, corrosion resistant Steel
Consumable Materials
TABLE 1

3. Procedure

Subtask 52-11-13-400-001-A01
A. Assembly

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-004 SYNTHETIC ESTER
BASED GREASE HIGH PRESSURE. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
(1) Coat all moving parts with Material No. 04-004 Synthetic Ester Based Grease High
Pressure (Air 4210B or MIL-G-23827).
(2) Install one bush (90) on stein (80), then washers(110) in opposition or spring (100).
(3) Install second bush (90). Fully tighten rod end (60). Install rivet (120).
(4) Install above assembled component in rod body (50). Install and tighten cap (40) ; safety
cap (40) with Material No. 08-002A General Purpose Dimethacrylate Green. (MIL-R-46082
Type I).

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 19-026 LOCKWIRE,

CORROSION RESISTANT STEEL. OBEY THE MATERIAL MANUFACTURER’S
INSTRUCTIONS.

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(5) Install nut (30) and locking device (20) on bearing rod end (10). Install and tighten rod end
(10) into rod body (50). Safety nut (30) with Material No. 19-026 Lockwire, corrosion
resistant Steel.

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COMPONENT MAINTENANCE MANUAL
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FITS AND CLEARANCES

**For PN’s ALL

TASK 52-11-13-820-803-A01
Fits and Clearances
1. General
A. How to use the Fits and Clearances Table (See Sample TABLE 1)
(1) A NOTE above the table gives the reference to the related CMM figure.
(2) Column 1 gives the location number (LOC NO.) of the part.
(3) Column 2 gives links to the IPL figure item numbers of the mating parts.
(4) Column 3 gives the dimensions and the assembly clearances of the original manufacturer
(MFR) limits.
(5) Column 4 gives the dimension limits and the maximum allowable clearance of the in-
service wear limits.

NOTE : It is necessary to replace the parts which are not in the limits (See
DISASSEMBLY, REPAIR and ASSEMBLY).
B. Sample of Fits and Clearances
1 2 3 4
MFR LIMITS IN-SERVICE WEAR LIMITS
MATING MAX
IPL ASSEMBLY DIMENSION ALLOWABLE
LOC FIGURE DIMENSION CLEARANCE LIMITS CLEARANCES
NO. AND millimeters millimeters millimeters millimeters
ITEM NO. (inches) (inches) (inches) (inches)
MIN MAX MIN MAX MIN MAX
Sample
TABLE 1

NOTE : See FIGURE XXX

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C. Table of Fits and Clearances, refer to FIGURE 52-11-13-991-003-A.

1 2 3 4
Original Mfg Limits In---Service Wear Limits
Mating Dimension Assembly Clearance Dimension Limits Max
IPL millimeters (inches) millimeters (inches) millimeters (inches) Allowable
Figure Min Max Min Max Min Max Clearance
and Item millimeters
No (inches)
ID 90 10. 000 10. 015
(0 3937) (0. 3943) 0 013 (0 0 043 (0
OD 80 9. 972 9. 987 0005) 0017)
(0.3926) (0.3932)
ID 50 20.000 20.021
(0. 7874) (0. 7882) 0 020 (0 0 062 (0
OD 90 19. 959 19. 980 0008) 0024)
(0.7858) (0.7866)
Fits and Clearances
TABLE 2

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F_CM_521113_1_0030101_01_00

Figure 3
FIGURE-52-11-13-991-003-A01

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COMPONENT MAINTENANCE MANUAL
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SPECIAL TOOLS,FIXTURES,EQUIPMENT AND CONSUMABLES

**For PN’s ALL

TASK 52-11-13-940-804-A01
Special Tools and Equipment List
1. Special Tools and Equipment List
SUPPLIERS CODE
PART No. DESCRIPTION OR NAME AND WHERE USED TID
ADDRESS
68101NSA8133-04 Fly Cutter Set TASK
52-11-13-300-801-
A01
96827238-04 Crimping Tool TASK
52-11-13-300-801-
A01
Special Tools, Fixtures and Equipment
TABLE 1

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