Balancins 3516

3516B Marine Auxiliary Engine S2R00001-UP(SEBP3920 - 70) - Documentation Page 1 of 7
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Product: MARINE AUXILIARY

Model: 3516B MARINE AUXILIARY S2R00209
Configuration: 3516B Marine Auxiliary Engine S2R00001-UP
Disassembly and Assembly

3500B Engines
Media Number -UENR0181-11 Publication Date -01/09/2018 Date Updated -14/09/2018
i07163868
Rocker Shaft and Pushrod - Install

SMCS - 1102-012; 1208-012
S/N - 5KW1-UP
S/N - 8NW1-UP
S/N - 9F21-UP
S/N - 9G71-UP
S/N - 9G81-UP
S/N - B5G1-UP
S/N - BGX1-UP
S/N - BLF1-UP
S/N - BMB1-UP
S/N - BPJ1-UP
S/N - BR21-UP
S/N - CNB1-UP
S/N - CPA1-UP
S/N - ED31-UP
S/N - EDC1-UP
S/N - EDG1-UP
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sis... 07/12/2021
S/N - EDH1-UP
S/N - EDJ1-UP
S/N - ELE1-UP
S/N - FDN1-UP
S/N - FDX1-UP
S/N - GAR1-UP
S/N - GZS1-UP
S/N - GZT1-UP
S/N - GZY1-UP
S/N - LD21-UP
S/N - LD31-UP
S/N - LD41-UP
S/N - LD51-UP
S/N - LD71-UP
S/N - LDB1-UP
S/N - LDC1-UP
S/N - LDE1-UP
S/N - LDF1-UP
S/N - LDP1-UP
S/N - LDW1-UP
S/N - LDZ1-UP
S/N - LEK1-UP
S/N - LMC1-UP
S/N - LN41-UP
S/N - MHA1-UP
S/N - MKH1-UP
S/N - MRG1-UP
S/N - PAG1-UP
S/N - PE21-UP
S/N - PLA1-UP
S/N - PLJ1-UP
S/N - PTA1-UP
S/N - PTC1-UP
S/N - PTF1-UP
S/N - PTJ1-UP
S/N - PTN1-UP
S/N - RR21-UP
S/N - RR81-UP
S/N - S2M1-UP
S/N - S2N1-UP
S/N - S2P1-UP
S/N - S2R1-UP
S/N - S2S1-UP
S/N - S2T1-UP
S/N - S2W1-UP
S/N - S2X1-UP
S/N - S2Y1-UP
S/N - S2Z1-UP
S/N - SRZ1-UP
S/N - WF21-UP
S/N - YAD1-UP
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For installing valve bridges with a dowel refer to Step1 through Step 4. For Installing
floating bridge assemblies refer to Step 5 through Step 6.
Illustration 1 g01051014
1. Loosen adjustment screw (7) and jam nut (8) on the bridge assembly.
2. Coat these items with clean engine oil: dowels (4), the receptacle of the bridge for the
dowels and the uppermost contact surface of bridge assembly (3).
3. Place the bridge assembly into position on the dowel. Apply 1 to 14 N·m (1 to 10 lb ft) of
downward force on the uppermost contact surface of bridge assembly (3). While you apply
the force, turn adjustment screw (7) until the screw contacts valve stem (9).
Adjust screw an additional 20 to 30 degrees (1/3 to 1/2 of the hex) to straighten the dowel in
the guide.
Note: The bridges should be oriented so that the bridge marked “EX” is above the exhaust
valves. The part numbers on the bridges should face the front of the engine.
4. Hold the adjustment screw in position and tighten jam nut (8) to a torque of 30 ± 4 N·m
(22 ± 3 lb ft).
Floating valve bridge
(X) Round pocket
(Y) Slotted pocket
(Z) Outside of engine
5. Apply clean engine oil to the contact surface of bridge assemblies (3) and the valve stems.
Install bridge assemblies (3) on the valve stems.
6. Install the bridge assemblies with the round pocket toward the outside of the engine. Refer
to Illustration 2.
Note: Installing each pushrod in the original location is critical.
7. Coat pushrods (5) and the cups of the valve lifters (6) with clean engine oil. Place the
pushrods into position on the valve lifters.
NOTICE
Ensure that the crankshaft and the camshafts are in time with each
other. Also ensure that the adjustment screws in the rocker arms are
loosened completely before the bolts on the rocker shaft are tightened
or damage to the valves and the pistons may occur.
NOTICE
If the rocker shaft is not positioned correctly, the oil supply to the
sleeve bearings in the rocker arm will be shut off. This will cause
seizure of the bearings and severe damage to the engine.
Be sure to orient the rocker shaft in the correct position.
8. Place rocker shaft assembly (2) in position on the rocker arm base. Make sure that rocker
arms (10) and pushrods (5) are aligned. Install bolts (1). If bolt (1) is a 5/8 inch bolt, tighten
to a torque of 215 ± 40 N·m (159 ± 30 lb ft). If bolt (1) is a 1/2 inch bolt, tighten to a torque
of 120 ± 20 N·m (88 ± 15 lb ft).
9. Adjust the valve bridge and the valve lash according to Testing and Adjusting, "Valve Lash
and Valve Bridge Adjustment".
10. Adjust the fuel injection pump according to Testing and Adjusting, "Fuel Injector
Adjustment".
Tighten nuts (12) to a torque of 70 ± 15 N·m (52 ± 11 lb ft).
11. Tighten nut (11) for the rocker arm of the fuel injection pump. If nut (11) is 5/8 inch thread,
tighten to a torque of 120 ± 15 N·m (89 ± 11 lb ft). If nut (11) is 1/2 inch thread, tighten to a
torque of 70 ± 15 N·m (52 ± 11 lb ft).
End By:
a. Install the valve covers. Refer to Disassembly and Assembly, "Valve Cover - Remove and
Install".
Copyright 1993 - 2021 Caterpillar Inc. Tue Dec 7 14:09:33 UTC-0300 2021
All Rights Reserved.
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3516B Marine Auxiliary Engine S2R00001-UP(SEBP3920 - 70) - Documentation Page 1 of 7

Product: MARINE AUXILIARY

Disassembly and Assembly

Rocker Shaft and Pushrod - Install

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

Note: Installing each pushrod in the original location is critical.

Be sure to orient the rocker shaft in the correct position.

Tighten nuts (12) to a torque of 70 ± 15 N·m (52 ± 11 lb ft).

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