Scribd Logo
Upload

Welcome to Scribd!

  • 10 views

    Cylinder Head - Install

    Uploaded by

    ohe985

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Cylinder Head - Install

    Uploaded by

    ohe985
    10 views6 pages

    Original Title

    Cylinder Head - Install (1)

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    10 views6 pages

    Cylinder Head - Install

    Uploaded by

    ohe985

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 6

    5/23/2020 3516B Generator Set YAP00001-UP(SEBP4070 - 35) - Documentation

    Previous Screen
    Welcome: r080ha1
    Product: GENERATOR SET
    Model: 3516B GENERATOR SET YAP
    Configuration: 3516B Generator Set YAP00001-UP

    Disassembly and Assembly


    3508B, 3512B and 3516B Generator Set Engines
    Media Number -RENR5060-14 Publication Date -01/03/2015 Date Updated -14/09/2018

    i08110741

    Cylinder Head - Install


    SMCS - 1100-012

    Installation Procedure
    Table 1
    Required Tools
    Tool Part Number Part Description Qty
    A 439-3938 Link Bracket 2

    NOTICE
    Keep all parts clean from contaminants.

    Contaminants may cause rapid wear and shortened component life.

    1. Ensure that the spacer plate and the surface of the cylinder block are clean.

    Illustration 1 g01053983
    https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/mediasearch/mediaheaderinfoframeset.jsp&calledpage=/… 1/6
    5/23/2020 3516B Generator Set YAP00001-UP(SEBP4070 - 35) - Documentation

    2. Install the O-ring seal on dowel (14).

    Illustration 2 g01053978

    NOTICE
    Ensure that the surface of the spacer plate gasket and the surface of
    the cylinder block are clean. Do not use a gasket adhesive on these
    surfaces.

    3. Install a new gasket (13) on the dowels in the cylinder block.

    Illustration 3 g01053977

    4. Install spacer plate (12) on the dowels.

    5. Check the cylinder liner projection. Refer to Testing and Adjusting, "Cylinder Liner Projection" for the
    correct procedure.

    https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/mediasearch/mediaheaderinfoframeset.jsp&calledpage=/… 2/6
    5/23/2020 3516B Generator Set YAP00001-UP(SEBP4070 - 35) - Documentation

    Illustration 4 g01053975

    6. Install new seals (9) and (10) in the spacer plate.

    7. Install a new O-ring seal (11) on the dowel.

    8. Ensure that the bottom of the cylinder head assembly is thoroughly clean.

    Illustration 5 g00618255

    NOTICE
    The plug for Location (C) MUST be installed in the cylinder head.

    9. Install Tooling (A) into the threaded holes for the valve cover base in the cylinder head. Attach a suitable
    lifting device to Tooling (A).

    https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/mediasearch/mediaheaderinfoframeset.jsp&calledpage=/… 3/6
    5/23/2020 3516B Generator Set YAP00001-UP(SEBP4070 - 35) - Documentation

    Illustration 6 g01053935

    Note: The weight of cylinder head assembly (7) is approximately 47 kg (104 lb).

    10. Install a new head gasket (8). Lift cylinder head assembly (7) into position on the cylinder block. Install
    bolts (6) and (1) according to the instructions in Step 11 or Step 12.

    Note: Only 216 mm (8.5 inch) bolts (6) can be used for the following torque procedures.

    Note: Refer to Specifications, "Cylinder Head".

    Illustration 7 g06344184

    11. Tightening sequence with 362-8264 Cylinder Head Gasket (MLS) and 519-7297 Spacer Plate (Iron).

    Note: Refer to Illustration 7 for the correct tightening sequence.

    a. Coat the threads of the bolts with clean engine oil.


    https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/mediasearch/mediaheaderinfoframeset.jsp&calledpage=/… 4/6
    5/23/2020 3516B Generator Set YAP00001-UP(SEBP4070 - 35) - Documentation

    b. Tighten bolt (1) through bolt (8) to a torque of 30 ± 5 N·m (22 ± 4 lb ft).

    c. Tighten bolt (1) through bolt (8) to a torque of 145 ± 15 N·m (107 ± 11 lb ft).

    d. Tighten bolt (1) through bolt (8) to a torque of 145 ± 15 N·m (107 ± 11 lb ft).

    e. Turn bolt (1) through bolt (8) an angle of 180 ± 5 degrees.

    f. Tighten bolts (9) and (10) to a torque of 55 ± 10 N·m (40 ± 7 lb ft).

    Illustration 8 g06344229

    12. Tightening sequence with 110-6991 Cylinder Head Gasket (Cellulose) and 110-6994 Spacer Plate
    (Aluminum) or 362-9677 Spacer Plate (Aluminum).

    Note: The cellulose head gasket cannot be used with an iron spacer plate.

    Note: Refer to Illustration 8 for the correct tightening sequence.

    a. Tighten bolt (1) through bolt (8) to a torque of 30 ± 5 N·m (22 ± 4 lb ft).

    b. Tighten bolt (1) through bolt (8) to a torque of 200 ± 15 N·m (148 ± 11 lb ft).

    c. Tighten bolt (1) through bolt (8) again to a torque of 200 ± 15 N·m (148 ± 11 lb ft).

    d. Turn bolt (1) through bolt (8) to an angle of 180 degrees.

    e. Tighten bolt (9) and bolt (10) to a torque of 55 ± 10 N·m (41 ± 7 lb ft).

    13. Remove Tooling (A) from the cylinder head.

    https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/mediasearch/mediaheaderinfoframeset.jsp&calledpage=/… 5/6
    5/23/2020 3516B Generator Set YAP00001-UP(SEBP4070 - 35) - Documentation

    Illustration 9 g01053859

    14. Install four bolts (4) (not shown) on exhaust tube assembly and install four bolts (5) (not shown) on inlet
    tube assembly.

    Illustration 10 g01053958

    15. Position tube (3). Install bolts (2).

    16. Fill the cooling system. Refer to Operation and Maintenance Manual, "Cooling System Coolant -
    Change".

    End By:

    a. Install the valve cover base.

    Copyright 1993 - 2020 Caterpillar Inc. Sat May 23 2020 11:47:43 GMT+0300 (Arabian Standard Time)
    All Rights Reserved.
    r080ha1
    Private Network For SIS Licensees.

    https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/mediasearch/mediaheaderinfoframeset.jsp&calledpage=/… 6/6

    You might also like