Pistons and Connecting Rods - Install: Desmontagem e Montagem

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The document provides instructions for installing piston and connecting rods in an engine.

The steps include rotating the crankshaft, applying oil, positioning the piston rings, inserting the piston into the cylinder liner, and guiding the connecting rod onto the crankshaft.

The identification marks on the connecting rod caps and connecting rods should be aligned.

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produtos: MOTOR GRADER


Modelo: 120G MOTOR GRADER 11W
Configuração: 120G MOTOR GRADER 11W01019-01250 (MACHINE) POWERED BY 3304 ENGINE

Desmontagem e Montagem
3304B and 3306B Engines for Caterpillar Built Machines
Número de Mídia -SENR5598-09 Data de Publicação -01/01/2013 Data de Atualização -25/01/2013

i00976704

Pistons and Connecting Rods - Install


SMCS - 1225-012

Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-3525 Piston Ring Compressor 1

NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

1. Rotate the crankshaft until the bearing journals are at the bottom center. The bearing
journals that are at the bottom center are for the piston installation.

2. Put clean engine oil on the crankshaft journals and on the inside of the cylinder liners. Put
clean engine oil on the piston rings and the connecting rod bearings.

3. Move the piston rings on the pistons until the ring openings are separated by approximately
120 degrees.

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Illustration 1 g00483337

4. Put the piston in the cylinder liner with the "V" mark on the piston in alignment with the
"V" mark on the cylinder block. Put tool (A) in position on the cylinder block and compress
the piston rings.

NOTICE

The "V" mark must be visible on the piston and the cylinder block. If
the "V" mark is not visible, the piston must be installed with the relief
for the valve positioned toward the pushrod opening in the cylinder
block. Damage may result if the pistons are not installed properly.

5. Push the piston into the cylinder liner and out of the ring compressor.

Illustration 2 g00483701

6. Guide connecting rod (1) into position on the crankshaft.

7. Put clean engine oil (SAE 30) on the lower half of the connecting rod bearing and on the
connecting rod bolts.

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NOTICE

When the connecting rod caps are installed, ensure that the
identification marks are aligned.

8. Install connecting rod cap (2) and the nuts that secure the connecting rod cap. Torque both
of the nuts to 40 ± 4 N·m (30 ± 3 lb ft). Mark the position of the nuts. Tighten each nut for
an additional 90 degrees (1/4 turn).

9. Repeat Steps 1 through 8 for the remainder of the piston and connecting rods.

End By:

a. Install the engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump -
Install".
b. Install the engine oil pan plate. Refer to Disassembly and Assembly, "Engine Oil Pan Plate -
Remove and Install".
c. Install the spacer plate. Refer to Disassembly and Assembly, "Spacer Plate - Remove and
install".

Direitos Autorais 1993 - 2020 Caterpillar Inc. Tue Nov 10 17:21:14 UTC-0200 2020
Todos os Direitos Reservados.
Rede Particular Para Licenciados SIS.

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