System Maintenance Manual With Illustrated Parts List

SYSTEM MAINTENANCE MANUAL

WITH
ILLUSTRATED PARTS LIST
AIR CONDITIONING SYSTEM
Part Number
20204E01
LIEBHERR-AEROSPACE TOULOUSE SAS

(F1958)
408, Avenue des Etats-Unis - B.P.52010
31016 TOULOUSE CEDEX - FRANCE
Phone: +33 (0)5.61.35.28.28
Fax: +33 (0)5.61.35.29.29
[email protected]
Or contact us on our Web Site:
http://www.liebherr.aero
TP1
Initial Issue: Dec 01/04 21-00-05 Revision No. 2

Apr 01/11
Copyright ©2011 Liebherr-Aerospace Toulouse SAS
This document is given in confidence and may not be reproduced, stored in a retrieval system, or
transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise,
without the prior written permission of Liebherr-Aerospace Toulouse SAS.
Unless Liebherr-Aerospace Toulouse SAS (the company) has accepted a contractual obligation in respect
of the information and data contained herein, such information and data is provided without responsibility
and the company disclaim all liability arising from its use.
TP2
Initial Issue: Dec 01/04 21-00-05 Revision No. 2

Apr 01/11
20204E01
LIEBHERR-AEROSPACE TOULOUSE SAS

(F1958)
408, Avenue des Etats-Unis - B.P.52010
31016 TOULOUSE CEDEX - FRANCE
Phone: +33 (0)5.61.35.28.28
Fax: +33 (0)5.61.35.29.29
[email protected]
Or contact us on our Web Site:
http://www.liebherr.aero
TRANSMITTAL LETTER
TO HOLDERS OF SYSTEM MAINTENANCE MANUAL FOR AIR CONDITIONING SYSTEM ATA 21-00-05.
The revision No. 2, dated Apr 01/11, is attached and covers all components held by every operator.
FILING INSTRUCTIONS:
– THIS IS A PARTIALLY REISSUED SMM:
• Remove and destroy the pages that are affected by this revision.
– Affected pages are listed on the “LIST OF EFFECTIVE PAGES”,
– File the REVISION TRANSMITTAL LETTER separately.
TL
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TL
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HIGHLIGHTS
Revision No.2 - Apr 01/11
Pages which have been added, revised or deleted are outlined below together with the Highlights of the
Revision.
LOCATIONS DESIGNATION DESCRIPTION OF CHANGE
TITLE PAGE R
LIST OF EFFECTIVE PAGES R
INTRODUCTION R Minor Improvements
DESCRIPTION AND OPERATION R Minor Improvements
TESTING AND FAULT ISOLATION R Minor Improvements
DISASSEMBLY R Minor Improvement
TASK 21-00-05-040-801-A01 R
TASK 21-00-05-040-802-A01 R
CLEANING R New Procedure Added for Cleaning with Ethyl

Alcohol 95°.
TASK 21-00-05-110-801-A01 D Task deleted - Cleaning of Exchangers is covered

with CMM equipments
TASK 21-00-05-110-802-A01 N
SUBTASK 21-00-05-100-003-A01 N
SUBTASK 21-00-05-110-008-A01 N
SUBTASK 21-00-05-110-009-A01 N
SUBTASK 21-00-05-100-004-A01 N
SUBTASK 21-00-05-100-005-A01 N
SUBTASK 21-00-05-100-006-A01 N
SUBTASK 21-00-05-210-003-A01 N
SUBTASK 21-00-05-430-001-A01 N
ASSEMBLY R Procedure Revised
TASK 21-00-05-440-816-A01 R Procedure Revised
HLTS
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LOCATIONS DESIGNATION DESCRIPTION OF CHANGE
FITS AND CLEARANCES R Revised to Reflect this Revision
SPECIAL TOOLS, FIXTURES, R Revised to Reflect this Revision

EQUIPMENT AND CONSUMABLES
TASK 21-00-05-940-001-A01 R
TASK 21-00-05-941-801-A01 R Consumables Material List Updated
SERVICING R Procedures Revised - Tools (T07) and (T08)

Deleted
New Table added - Scheduled Maintenance
Check List
TASK 21-00-05-610-801-A01 R
TASK 21-00-05-610-802-A01 R Procedure Revised
SUBTASK 21-00-05-610-005-A01 R
TASK 21-00-05-610-803-A01 N
SUBTASK 21-00-05-610-007-A01 N
SUBTASK 21-00-05-610-008-A01 N
ILLUSTRATED PARTS LIST (IPL) R Revised to Reflect this Revision
HLTS
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RECORD OF REVISIONS
INSERTED INSERTED
REV. ISSUE REV. ISSUE
No. DATE DATE BY No. DATE DATE BY
ROR
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RECORD OF TEMPORARY REVISIONS
INSERTED REMOVED
TEMP REV. ISSUE PAGE No.
No. DATE DATE BY DATE BY
RTR
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SERVICE BULLETIN
SERVICE BULLETIN INCORPORATION INTO CMM TITLE
Number Rev Date Rev
SBL
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SBL
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LIST OF EFFECTIVE PAGES
SUBJECT PAGE DATE SUBJECT PAGE DATE
TITLE PAGE 4 Mar 13/06

1 R Apr 01/11
2 R Apr 01/11 INTRODUCTION
1 R Apr 01/11
RECORD OF REVISIONS 2 R Apr 01/11
1 Dec 01/04 3 R Apr 01/11
2 Blank Dec 01/04 4 R Apr 01/11
5 R Apr 01/11
RECORD OF TEMPORARY REVISIONS 6 R Apr 01/11
1 Dec 01/04 7 R Apr 01/11
2 Blank Dec 01/04 8 R Apr 01/11
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SERVICE BULLETIN LIST 10 Blank Apr 01/11
1 Mar 13/06
2 Blank Mar 13/06 DESCRIPTION AND OPERATION
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TABLE OF CONTENTS 10 R Apr 01/11
1 R Apr 01/11 11 R Apr 01/11
2 R Apr 01/11 12 R Apr 01/11
3 R Apr 01/11
4 R Apr 01/11 TESTING AND FAULT ISOLATION
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LIST OF ILLUSTRATIONS 1016 R Apr 01/11
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3 Mar 13/06 1019 R Apr 01/11
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3048 R Apr 01/11 INSPECTION/CHECK
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3052 R Apr 01/11 REPAIR
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3060 R Apr 01/11 ASSEMBLY
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CLEANING 7012 R Apr 01/11
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7042 R Apr 01/11 SPECIAL TOOLS, FIXTURES, EQUIPMENT AND
7043 R Apr 01/11 CONSUMABLES
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STORAGE (INCLUDING TRANSPORTATION) 10036 R Apr 01/11
15001 Dec 01/04
15002 Dec 01/04 OPTIONAL VENDOR INDEX
10037 R Apr 01/11
APPENDIX A 10038 Blank Apr 01/11
A-1 Dec 01/04
A-2 Blank Dec 01/04 DETAILED PARTS LIST
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ILLUSTRATED PARTS LIST (IPL) 10040 R Apr 01/11
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INTRO IPL 10044 R Apr 01/11
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TABLE OF CONTENTS
PAGE
INTRODUCTION .............................................................................................................................. INTRO 1

1. Introduction ............................................................................................................................... INTRO 1
A. General .............................................................................................................................. INTRO 1
B. How to Use the Manual ...................................................................................................... INTRO 1
C. Related Publications .......................................................................................................... INTRO 1
D. SMM Page Blocks .............................................................................................................. INTRO 2
E. Measurements ................................................................................................................... INTRO 5
F. Units of Measure ................................................................................................................ INTRO 5
G. Measurement Conversion Table ........................................................................................ INTRO 7
H. Temperature Conversion Table .......................................................................................... INTRO 8
I. Abbreviations ..................................................................................................................... INTRO 8
J. Geometric Tolerances Symbols ......................................................................................... INTRO 9
DESCRIPTION AND OPERATION .................................................................................................. 1

1. Description ................................................................................................................................ 1
A. General Description .......................................................................................................... 1
B. Description ......................................................................................................................... 1
2. Operation .................................................................................................................................. 10
A. Air Conditioning System .................................................................................................... 10
TESTING AND FAULT ISOLATION ................................................................................................. 1001

1. Pressure Leak Test of the Refrigerant Circuit ........................................................................... 1001
A. Reason for the Job ............................................................................................................. 1001
B. Job Set-up Information ....................................................................................................... 1001
C. Job Set-up .......................................................................................................................... 1001
(1) Visual Check ............................................................................................................... 1001
D. Procedure .......................................................................................................................... 1001
(1) Pressure Leak Test of the Refrigerant Circuit ............................................................. 1001
E. Close-up ............................................................................................................................. 1002
2. Test of the Air Conditioning System .......................................................................................... 1004
C. Job Set-up .......................................................................................................................... 1005
D. Procedure .......................................................................................................................... 1005
(1) Operational Test of the Cockpit Ventilation ................................................................. 1005
(2) Operational Test of the Cabin Forced Ventilation ....................................................... 1008
(3) Operational Test of the Heating Distribution System .................................................. 1010
(4) Operational Test of the Heating System Valves .......................................................... 1011
(5) Operational Test of the Heating System Without Cabin Control ................................. 1012
(6) Operational Test of the Heating System With Cabin Control, Subsystem 1 Fitted ..... 1014
(7) Operational Test of the Heating System With Cabin Control, Subsystem 2 Fitted ..... 1016
(8) Operational Test on Ground of the Cockpit Air Conditioning System ......................... 1020
(9) Operational Test on Ground of the Cabin Air Conditioning System ............................ 1022
(10) Operational Test of the Air Conditioning System Without Cabin Control During
Ground Run ................................................................................................................ 1025
(11) Operational Test of the Air Conditioning System With Cabin Control During Ground
Run ............................................................................................................................. 1026
(12) First Flight Operational Test of the Air Conditioning System ...................................... 1029
E. Close-up ............................................................................................................................. 1035
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TABLE OF CONTENTS (Continued)

PAGE
3. Fault Isolation Procedure for the Refrigerant Circuits ............................................................... 1036

C. Job Set-up .......................................................................................................................... 1037
D. Procedure .......................................................................................................................... 1037
(1) Pressure Leak Test of the Refrigerant Circuit ............................................................. 1037
E. Close-up ............................................................................................................................. 1039
4. Fault Isolation Procedure for the Air Conditioning System ........................................................ 1040
C. Job Set-up .......................................................................................................................... 1041
D. Procedure .......................................................................................................................... 1041
(1) Fault Isolation Messages ............................................................................................ 1041
(2) Fault Isolation for the Function Forced Ventilation System ......................................... 1042
(3) Electrical Bonding ....................................................................................................... 1042
E. Close-up ............................................................................................................................. 1042
5. Fault Isolation Procedure for the Forced Ventilation System Function ..................................... 1050
C. Job Set-up .......................................................................................................................... 1051
D. Procedure .......................................................................................................................... 1052
(1) Cockpit: No Air Flow on Left or/and Right Side (the two sides are completely
independent) ............................................................................................................... 1052
(2) Vent Fail Message on the MFD .................................................................................. 1052
(3) Low Flow at the Cockpit Gaspers with the Fan Running ............................................ 1052
(4) No Flow at the Cabin Outlets ...................................................................................... 1052
(5) Low Flow at the Cabin Outlets .................................................................................... 1052
(6) Electrical Bonding ....................................................................................................... 1052
E. Close-up ............................................................................................................................. 1052
6. Fault Isolation Procedure for the Heating System Function ...................................................... 1061
C. Job Set-up .......................................................................................................................... 1062
D. Procedure .......................................................................................................................... 1062
(1) Fault Isolation Messages (control fault, (EATS) fault, (DOTS) fault, (ADTS) fault) ..... 1062
(2) Fault Isolation Procedure for the Functional Test of the Shut-Off Valves (SOV 1),
(11-140) and (SOV 2), (11-210) (28 VDC power supplied by ground card or battery) 1063
(3) Fault Isolation Procedure for the Temperature Control Valve (TCV) (11-050) (28 VDC
power supplied by the ground card or battery) ........................................................... 1063
(4) Ground Run Test Heating and Ventilation System Operation ..................................... 1063
(5) Cockpit: No Air Flow on Left or/and Right Side (the two sides are completely
independent) ............................................................................................................... 1063
(6) Low Flow at the Cockpit Gaspers with the Fan Running ............................................ 1063
E. Close-up ............................................................................................................................. 1063
SCHEMATIC AND WIRING DIAGRAMS ........................................................................ NOT APPLICABLE
DISASSEMBLY ................................................................................................................................ 3001
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PAGE
1. Disassembly of the Right Side of the Cockpit Low Pressure Ducting ....................................... 3001
C. Job Set-up .......................................................................................................................... 3001
(1) Get Access ................................................................................................................. 3001
D. Procedure .......................................................................................................................... 3001
(1) Removal of the Air Conditioning Drain (02-230) ......................................................... 3001
(2) Removal of the Cockpit Flapper Valve (02-120) ......................................................... 3001
(3) Removal of the Cockpit ECS Fan (02-160) ................................................................ 3002
E. Close-up ............................................................................................................................. 3002
2. Disassembly of the Left Side of the Cockpit Low Pressure Ducting ......................................... 3004
C. Job Set-up .......................................................................................................................... 3004
(1) Get Access ................................................................................................................. 3004
D. Procedure .......................................................................................................................... 3004
(1) Removal of the Air Conditioning Drain (02-490) ......................................................... 3004
(2) Removal of the Cockpit Flapper Valve (02-380) ......................................................... 3004
(3) Removal of the Cockpit ECS Fan (02-420) ................................................................ 3005
E. Close-up ............................................................................................................................. 3005
3. Disassembly of the Cockpit Refrigerant System ....................................................................... 3007
C. Job Set-up .......................................................................................................................... 3007
(1) Get Access ................................................................................................................. 3007
D. Procedure .......................................................................................................................... 3007
(1) Removal of the Right Side Cockpit Refrigerant System ............................................. 3007
(2) Removal of the Left Side Cockpit Refrigerant System ................................................ 3008
E. Close-up ............................................................................................................................. 3008
4. Removal and Disassembly of the Right Cockpit Evaporator (03-130) and the Right Cockpit
Plenum (03-200) ....................................................................................................................... 3010
C. Job Set-up .......................................................................................................................... 3010
(1) Get Access ................................................................................................................. 3010
(2) Preliminary Operation ................................................................................................. 3010
D. Procedure .......................................................................................................................... 3010
(1) Removal and Disassembly of the Right Cockpit Evaporator (03-130) and the Cockpit
Diffuser (03-170) ......................................................................................................... 3011
(2) Removal of the Right Cockpit Plenum (03-200) ......................................................... 3011
(3) Removal of the Lateral Cockpit Diffusers (03-220) and (03-250) ............................... 3011
(4) Removal of the Two Gaspers (03-300) ....................................................................... 3011
E. Close-up ............................................................................................................................. 3011
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5. Removal and Disassembly of the Left Cockpit Evaporator (03-340) and the Left Cockpit
Plenum (03-410) ....................................................................................................................... 3013
C. Job Set-up .......................................................................................................................... 3013
(1) Get Access ................................................................................................................. 3013
D. Procedure .......................................................................................................................... 3013
(1) Removal and Disassembly of the Left Cockpit Evaporator (03-340) and the Cockpit
Diffuser (03-380) ......................................................................................................... 3014
(2) Removal of the Left Cockpit Plenum (03-410) ............................................................ 3014
(3) Removal of the Lateral Cockpit Diffusers (03-430) and (03-460) ............................... 3014
(4) Removal of the Two Gaspers (03-510) ....................................................................... 3014
E. Close-up ............................................................................................................................. 3014
6. Removal of the Temperature Sensor (06-220) and the Control Panels (06-280), (06-290) ...... 3016
C. Job Set-up .......................................................................................................................... 3016
(1) Get Access ................................................................................................................. 3016
D. Procedure .......................................................................................................................... 3016
(1) Removal of the Temperature Sensor (06-220) ........................................................... 3016
(2) Removal of the Cockpit Control Panel (06-280) ......................................................... 3017
(3) Removal of the Cabin Control Panel (06-290) ........................................................... 3017
E. Close-up ............................................................................................................................. 3017
7. Disassembly of the Cabin Refrigerant System .......................................................................... 3019
C. Job Set-up .......................................................................................................................... 3019
(1) Get Access ................................................................................................................. 3019
D. Procedure .......................................................................................................................... 3019
(1) Removal of the Support (04-010) ............................................................................... 3019
(2) Removal of the Low Part of the Refrigerant Hoses (04-050) and (04-240) ................ 3020
(3) Removal of the High Part of the Refrigerant Hose (04-050) ....................................... 3020
(4) Removal of the High Part of the Refrigerant Hose (04-240) ....................................... 3020
(5) Removal of the Refrigerant Hoses (04-380), (04-430) and (04-440) .......................... 3021
(6) Removal of the Adapter (04-340) and the Y Block (04-470) ....................................... 3021
(7) Removal of the Y Block (04-500) ................................................................................ 3021
(8) Removal of the Refrigerant Hose (04-510) ................................................................. 3022
E. Close-up ............................................................................................................................. 3022
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8. Disassembly of the Generation Air Conditioning System .......................................................... 3024

C. Job Set-up .......................................................................................................................... 3024
(1) Get Access ................................................................................................................. 3024
D. Procedure .......................................................................................................................... 3024
(1) Removal of the Compressor Pack Assy (05-010) ....................................................... 3024
(2) Removal of the Condenser Pack Assy (05-050) and the Upper Vent Duct (05-080) .. 3024
(3) Removal of the Right Side HP Switch (05-130) and the Right Side Dryer Receiver
(05-110) ....................................................................................................................... 3025
(4) Removal of the Left Side HP Switch (05-200) and the Left Side Dryer Receiver
(05-180) ...................................................................................................................... 3025
(5) Removal of the Fan S/A (12-010) ............................................................................... 3025
(6) Removal of the Fan S/A (12-100) ............................................................................... 3026
E. Close-up ............................................................................................................................. 3026
9. Removal of the Distribution Air Conditioning Cabin System ..................................................... 3030
C. Job Set-up .......................................................................................................................... 3030
(1) Get Access ................................................................................................................. 3030
D. Procedure .......................................................................................................................... 3030
(1) Removal of the Cabin Evaporator Assy (05-250) ....................................................... 3030
(2) Removal of the Right Side Cabin Fan (05-300) .......................................................... 3031
(3) Removal of the Left Side Cabin Fan (05-380) ............................................................ 3031
(4) Removal of the Cabin Flapper Valve (05-440) ............................................................ 3031
E. Close-up ............................................................................................................................. 3031
10. Removal of the Duct Distribution Air Conditioning Cabin System ............................................. 3033
C. Job Set-up .......................................................................................................................... 3033
(1) Get Access ................................................................................................................. 3033
D. Procedure .......................................................................................................................... 3033
(1) Removal of the Right Recirculation Duct (05-500) ..................................................... 3033
(2) Removal of the Left Recirculation Ducts (05-550) ...................................................... 3033
(3) Removal of the Central Recirculation Duct (05-600) and (05-630) ............................. 3034
E. Close-up ............................................................................................................................. 3034
11. Removal of the Air Conditioning Control Boxes System ........................................................... 3036
C. Job Set-up .......................................................................................................................... 3036
(1) Get Access ................................................................................................................. 3036
D. Procedure .......................................................................................................................... 3036
(1) Removal of the Ventilated Temperature Sensor (06-010) ........................................... 3036
(2) Removal of the Air Conditioning Control Boxes (06-100) and (06-160) ..................... 3036
(3) Removal of the Air Conditioning Resistor (06-070) .................................................... 3037
E. Close-up ............................................................................................................................. 3037
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12. Disassembly of the Right Side of the Cabin Air Conditioning System ...................................... 3039
C. Job Set-up .......................................................................................................................... 3039
(1) Get Access ................................................................................................................. 3039
D. Procedure .......................................................................................................................... 3039
(1) Removal of the Right Internal Cabin Diffuser (07-010) ............................................... 3039
(2) Removal of the Right External Cabin Diffusers (07-050) and (07-080) ...................... 3039
(3) Removal of the Right External Cabin Diffuser (07-120) .............................................. 3040
E. Close-up ............................................................................................................................. 3040
13. Disassembly of the Left Side of the Cabin Air Conditioning System and Removal of the
Manifold (07-430) ...................................................................................................................... 3042
C. Job Set-up .......................................................................................................................... 3042
(1) Get Access ................................................................................................................. 3042
D. Procedure .......................................................................................................................... 3042
(1) Removal of the Left Internal Cabin Diffuser (07-220) ................................................. 3042
(2) Removal of the Left External Cabin Diffusers (07-260) and (07-290) ......................... 3043
(3) Removal of the Left External Cabin Diffuser (07-330) ................................................ 3043
(4) Removal of the Manifold (07-430) and the Water Separator (07-470) ........................ 3043
E. Close-up ............................................................................................................................. 3043
14. Disassembly of the Right Side of the Cockpit Air Conditioning System .................................... 3045
C. Job Set-up .......................................................................................................................... 3045
(1) Get Access ................................................................................................................. 3045
D. Procedure .......................................................................................................................... 3045
(1) Disassembly of the Right Side of the Cockpit Air Conditioning System ..................... 3045
E. Close-up ............................................................................................................................. 3046
15. Disassembly of the Left Side of the Cockpit Air Conditioning System ...................................... 3048
C. Job Set-up .......................................................................................................................... 3048
(1) Get Access ................................................................................................................. 3048
D. Procedure .......................................................................................................................... 3049
(1) Disassembly of the Left Side of the Cockpit Air Conditioning System ........................ 3049
E. Close-up ............................................................................................................................. 3049
16. Disassembly of the Right Side of the Air Conditioning System Distribution .............................. 3051
C. Job Set-up .......................................................................................................................... 3051
(1) Get Access ................................................................................................................. 3051
D. Procedure .......................................................................................................................... 3051
(1) Disassembly of the Right Side of the Air Conditioning System Distribution ............... 3051
E. Close-up ............................................................................................................................. 3052
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17. Disassembly of the Left Side of the Air Conditioning System Distribution ................................ 3054
C. Job Set-up .......................................................................................................................... 3054
(1) Get Access ................................................................................................................. 3054
D. Procedure .......................................................................................................................... 3054
(1) Disassembly of the Left Side of the Air Conditioning System Distribution .................. 3054
E. Close-up ............................................................................................................................. 3055
18. Disassembly of the Right Side of the Air Conditioning Cabin System ...................................... 3057
C. Job Set-up .......................................................................................................................... 3057
(1) Get Access ................................................................................................................. 3057
D. Procedure .......................................................................................................................... 3057
(1) Disassembly of the Right Side of the Air Conditioning System .................................. 3057
E. Close-up ............................................................................................................................. 3058
19. Disassembly of the Left Side of the Air Conditioning Cabin System ......................................... 3060
C. Job Set-up .......................................................................................................................... 3060
(1) Get Access ................................................................................................................. 3060
D. Procedure .......................................................................................................................... 3060
(1) Disassembly of the Left Side of the Air Conditioning System ..................................... 3060
E. Close-up ............................................................................................................................. 3061
20. Disassembly of the Jet Pump System Distribution and the Heating Control Box (06-300) ....... 3063
C. Job Set-up .......................................................................................................................... 3063
(1) Get Access ................................................................................................................. 3063
D. Procedure .......................................................................................................................... 3063
(1) Disassembly of the Heating Control Box (06-300) ...................................................... 3064
(2) Disassembly of the Jet Pump System Distribution ..................................................... 3064
E. Close-up ............................................................................................................................. 3065
21. Removal of the Temperature Sensor (10-650) and the Thermostat (10-660) - Disassembly of
the High Pressure System ........................................................................................................ 3067
C. Job Set-up .......................................................................................................................... 3067
(1) Get Access ................................................................................................................. 3067
D. Procedure .......................................................................................................................... 3067
(1) Removal of the Temperature Sensor (10-650) and the Thermostat (10-660) ............. 3067
(2) Disassembly of the High Pressure System ................................................................. 3068
E. Close-up ............................................................................................................................. 3069
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CLEANING ....................................................................................................................................... 4001

1. External Cleaning of a Unit ....................................................................................................... 4001
C. Job Set-up .......................................................................................................................... 4001
(1) Preparation of the Unit ................................................................................................ 4001
D. Procedure .......................................................................................................................... 4001
(1) External Cleaning of the Unit ...................................................................................... 4001
E. Close-up ............................................................................................................................. 4001
2. Cleaning of a Sub-Assembly ..................................................................................................... 4002
C. Job Set-up .......................................................................................................................... 4002
D. Procedure .......................................................................................................................... 4002
(1) Cleaning of the Sub-Assembly ................................................................................... 4002
E. Close-up ............................................................................................................................. 4002
3. Cleaning of Component Parts ................................................................................................... 4003
C. Job Set-up .......................................................................................................................... 4003
D. Procedure .......................................................................................................................... 4003
(1) Cleaning of the Component Parts ............................................................................... 4003
E. Close-up ............................................................................................................................. 4003
4. Cleaning Method ...................................................................................................................... 4004
A. Cleaning Method Table ...................................................................................................... 4004
5. Procedure 1: Heavy Alkaline Cleaning ..................................................................................... 4005
C. Job Set-up .......................................................................................................................... 4005
(1) Material Preparation ................................................................................................... 4005
D. Procedure .......................................................................................................................... 4005
(1) Cleaning ...................................................................................................................... 4005
E. Close-up ............................................................................................................................. 4006
6. Procedure 2: Cleaning with Solvents by the Dipping or the Spraying Method .......................... 4007
C. Job Set-up .......................................................................................................................... 4007
D. Procedure .......................................................................................................................... 4008
(1) Cleaning with Solvents ............................................................................................... 4008
E. Close-up ............................................................................................................................. 4008
7. Procedure 3: Light Alkaline Cleaning ........................................................................................ 4009
C. Job Set-up .......................................................................................................................... 4009
(1) Preparation ................................................................................................................. 4009
D. Procedure .......................................................................................................................... 4009
(1) Cleaning ...................................................................................................................... 4009
E. Close-up ............................................................................................................................. 4010
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8. Procedure 4: Cleaning of Parts with Alcohol-Based Cleaning Agent ........................................ 4011

C. Job Set-up .......................................................................................................................... 4011
D. Procedure .......................................................................................................................... 4011
(1) Cleaning ...................................................................................................................... 4011
E. Close-up ............................................................................................................................. 4011
9. Cleaning of the Evaporator and Condenser Air Pass Matrix ..................................................... 4012
C. Job Set-up .......................................................................................................................... 4012
D. Procedure .......................................................................................................................... 4012
(1) Cleaning ...................................................................................................................... 4012
(2) Pre-cleaning ................................................................................................................ 4012
E. Close-up ............................................................................................................................. 4013
10. Cleaning of Parts with an Ultrasonic Cleaning machine ........................................................... 4014
C. Job Set-up .......................................................................................................................... 4014
D. Procedure .......................................................................................................................... 4014
(1) Cleaning of the Parts .................................................................................................. 4014
E. Close-up ............................................................................................................................. 4014
11. Flushing of the Coolant Circuit .................................................................................................. 4015
12. Cleaning of the System Further Two Successive Compressor Replacements ......................... 4015
A. Reason for the job .............................................................................................................. 4015
C. Job Set-up .......................................................................................................................... 4016
(1) Recommendation ........................................................................................................ 4016
D. Procedure .......................................................................................................................... 4016
(1) Cleaning of Compressor Discharge Hoses (04-430), (04-440) .................................. 4016
(2) Cleaning of the Condenser Heat Exchanger from the Condenser Assy (05-050) ...... 4016
(3) Cleaning of the Condenser Outlet/Receiver Hoses (04-380), (04-510) ...................... 4017
(4) Replacement of the Dryer Receiver (05-110), (05-180) .............................................. 4017
(5) Cleaning of the Dryer Receiver/Evaporator Inlet Hose (04-480), (04-490) and
(04-340), (03-010), (03-040) ....................................................................................... 4017
(6) Inspection of the Cartridge from the Cockpit Evaporator Assy (03-130), (03-140) and
Cabin Evaporator Assy (05-250) ................................................................................ 4017
E. Close-up ............................................................................................................................. 4018
(1) Final Operations ......................................................................................................... 4018
INSPECTION/CHECK ...................................................................................................................... 5001
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1. Checking Procedure .................................................................................................................. 5001

C. Job Set-up .......................................................................................................................... 5001
(1) Preliminary Check ....................................................................................................... 5001
D. Procedure .......................................................................................................................... 5001
(1) Visual Inspection of Parts ........................................................................................... 5001
(2) Special Checks ........................................................................................................... 5001
E. Close-up ............................................................................................................................. 5002
REPAIR ............................................................................................................................................ 6001

1. Electrical Bonding of the Air Conditioning System .................................................................... 6001
A. General .............................................................................................................................. 6001
C. Job Set-up .......................................................................................................................... 6001
D. Procedure .......................................................................................................................... 6001
(1) Electrical Bonding Operation ...................................................................................... 6001
E. Close-up ............................................................................................................................. 6002
ASSEMBLY ...................................................................................................................................... 7001

1. Assembly of the High Pressure System - Installation of the Thermostat (10-660) and the
Temperature Sensor (10-650) ................................................................................................... 7001
C. Job Set-up .......................................................................................................................... 7001
D. Procedure .......................................................................................................................... 7001
(1) Assembly of the High Pressure System ..................................................................... 7001
(2) Installation of the Thermostat (10-660) and the Temperature Sensor (10-650) .......... 7003
E. Close-up ............................................................................................................................. 7004
(1) Final Operation ........................................................................................................... 7004
(2) Testing ........................................................................................................................ 7004
(3) Close Access .............................................................................................................. 7004
2. Assembly of the Jet Pump System Distribution and the Heating Control Box (06-300) ............ 7006
C. Job Set-up .......................................................................................................................... 7006
D. Procedure .......................................................................................................................... 7006
(1) Assembly of the Heating Control Box (06-300) .......................................................... 7006
(2) Assembly of the Jet Pump System Distribution .......................................................... 7007
E. Close-up ............................................................................................................................. 7008
(1) Final Operation ........................................................................................................... 7008
(2) Testing ........................................................................................................................ 7008
(3) Close Access .............................................................................................................. 7008
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3. Assembly of the Left Side of the Air Conditioning Cabin System .............................................. 7010
C. Job Set-up .......................................................................................................................... 7010
D. Procedure .......................................................................................................................... 7010
(1) Assembly of the Left Side of the Air Conditioning Cabin System ............................... 7010
E. Close-up ............................................................................................................................. 7011
(1) Final Operation ........................................................................................................... 7011
(2) Testing ........................................................................................................................ 7011
(3) Close Access .............................................................................................................. 7011
4. Assembly of the Right Side of the Air Conditioning Cabin System ........................................... 7013
C. Job Set-up .......................................................................................................................... 7013
D. Procedure .......................................................................................................................... 7013
(1) Assembly of the Right Side of the Air Conditioning Cabin System ............................. 7013
E. Close-up ............................................................................................................................. 7014
(1) Final Operation ........................................................................................................... 7014
(2) Testing ........................................................................................................................ 7014
(3) Close Access .............................................................................................................. 7014
5. Assembly of the Left Side of the Air Conditioning System Distribution ..................................... 7016
C. Job Set-up .......................................................................................................................... 7016
D. Procedure .......................................................................................................................... 7016
(1) Assembly of the Left Side of the Air Conditioning System Distribution ....................... 7016
E. Close-up ............................................................................................................................. 7017
(1) Final Operation ........................................................................................................... 7017
(2) Testing ........................................................................................................................ 7017
(3) Close Access .............................................................................................................. 7017
6. Assembly of the Right Side of the Air Conditioning System Distribution ................................... 7019
C. Job Set-up .......................................................................................................................... 7019
D. Procedure .......................................................................................................................... 7019
(1) Assembly of the Right Side of the Air Conditioning System Distribution .................... 7019
E. Close-up ............................................................................................................................. 7020
(1) Testing ........................................................................................................................ 7020
(2) Close Access .............................................................................................................. 7020
7. Assembly of the Left Side of the Cockpit Air Conditioning System ........................................... 7022
C. Job Set-up .......................................................................................................................... 7022
D. Procedure .......................................................................................................................... 7022
(1) Assembly of the Left Side of the Cockpit Air Conditioning System ............................. 7022
E. Close-up ............................................................................................................................. 7024
(1) Final Operation ........................................................................................................... 7024
(2) Testing ........................................................................................................................ 7024
(3) Close Access .............................................................................................................. 7024
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8. Assembly of the Right Side of the Cockpit Air Conditioning System ......................................... 7026
C. Job Set-up .......................................................................................................................... 7026
D. Procedure .......................................................................................................................... 7026
(1) Assembly of the Right Side of the Cockpit Air Conditioning System .......................... 7026
E. Close-up ............................................................................................................................. 7027
(1) Final Operation ........................................................................................................... 7027
(2) Testing ........................................................................................................................ 7027
(3) Close Access .............................................................................................................. 7027
9. Installation of the Manifold (07-430) and Assembly of the Left Side of the Cabin Air
Conditioning System ................................................................................................................. 7029
C. Job Set-up .......................................................................................................................... 7029
D. Procedure .......................................................................................................................... 7029
(1) Installation of the Manifold (07-430) and the Water Separator (07-470) ..................... 7029
(2) Installation of the Left External Cabin Diffuser (07-330) ............................................. 7029
(3) Installation of the Left External Cabin Diffusers (07-260) and (07-290) ...................... 7030
(4) Installation of the Left Internal Cabin Diffuser (07-220) .............................................. 7030
E. Close-up ............................................................................................................................. 7031
(1) Final Operation ........................................................................................................... 7031
(2) Testing ........................................................................................................................ 7031
(3) Close Access .............................................................................................................. 7031
10. Assembly of the Right Side of the Cabin Air Conditioning System ........................................... 7033
C. Job Set-up .......................................................................................................................... 7033
D. Procedure .......................................................................................................................... 7033
(1) Installation of the Right External Cabin Diffuser (07-120) ........................................... 7033
(2) Installation of the Right External Cabin Diffusers (07-050) and (07-080) ................... 7033
(3) Installation of the Right Internal Cabin Diffuser (07-010) ............................................ 7034
E. Close-up ............................................................................................................................. 7034
(1) Testing ........................................................................................................................ 7034
(2) Close Access .............................................................................................................. 7034
11. Installation of the Air Conditioning Control Boxes System ........................................................ 7036
C. Job Set-up .......................................................................................................................... 7036
D. Procedure .......................................................................................................................... 7036
(1) Installation of the Air Conditioning Resistor (06-070) ................................................. 7036
(2) Installation of the Air Conditioning Control Boxes (06-100) and (06-160) .................. 7036
(3) Installation of the Ventilated Temperature Sensor (06-010) ........................................ 7037
E. Close-up ............................................................................................................................. 7037
(1) Testing ........................................................................................................................ 7037
(2) Close Access .............................................................................................................. 7037
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12. Installation of the Duct Distribution Air Conditioning Cabin System .......................................... 7039
C. Job Set-up .......................................................................................................................... 7039
D. Procedure .......................................................................................................................... 7039
(1) Installation of the Central Recirculation Ducts (05-600) and (05-630) ........................ 7039
(2) Installation of the Left Recirculation Duct (05-550) ..................................................... 7040
(3) Installation of the Right Recirculation Duct (05-500) .................................................. 7040
E. Close-up ............................................................................................................................. 7040
(1) Testing ........................................................................................................................ 7040
(2) Close Access .............................................................................................................. 7040
13. Installation of the Distribution Air Conditioning Cabin System .................................................. 7042
C. Job Set-up .......................................................................................................................... 7042
D. Procedure .......................................................................................................................... 7042
(1) Installation of the Cabin Flapper Valve (05-440) ......................................................... 7042
(2) Installation of the Left Side Cabin Fan (05-380) ......................................................... 7042
(3) Installation of the Right Side Cabin Fan (05-300) ....................................................... 7043
(4) Installation of the Cabin Evaporator Assy (05-250) .................................................... 7043
E. Close-up ............................................................................................................................. 7044
(1) Final Operation ........................................................................................................... 7044
(2) Testing ........................................................................................................................ 7044
(3) Close Access .............................................................................................................. 7044
14. Assembly of the Generation Air Conditioning System .............................................................. 7046
C. Job Set-up .......................................................................................................................... 7046
D. Procedure .......................................................................................................................... 7046
(1) Installation of the Fan S/A (12-010) ............................................................................ 7046
(2) Installation of the Fan S/A (12-100) ............................................................................ 7047
(3) Installation of the Left Side HP Switch (05-200) and The Left Side Dryer Receiver
(05-180) ...................................................................................................................... 7047
(4) Installation of the Right Side HP Switch (05-130) and the Right Side Dryer Receiver
(05-110) ...................................................................................................................... 7047
(5) Installation of the Condenser Pack Assy (05-050) and the Upper Vent Duct (05-080) 7048
(6) Installation of the Compressor Pack Assy (05-010) .................................................... 7048
E. Close-up ............................................................................................................................. 7049
(1) Final Operation ........................................................................................................... 7049
(2) Testing ........................................................................................................................ 7049
(3) Close Access .............................................................................................................. 7049
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15. Assembly of the Cabin Refrigerant System .............................................................................. 7053

C. Job Set-up .......................................................................................................................... 7053
D. Procedure .......................................................................................................................... 7053
(1) Installation of the Refrigerant Hose (04-510) .............................................................. 7053
(2) Installation of the Y Block (04-500) ............................................................................. 7054
(3) Installation of the Adapter (04-340) and the Y Block (04-470) .................................... 7054
(4) Installation of the Refrigerant Hoses (04-380), (04-430) and (04-440) ....................... 7055
(5) Installation of the High Part of the Refrigerant Hose (04-240) .................................... 7055
(6) Installation of the High Part of the Refrigerant Hose (04-050) .................................... 7056
(7) Installation of the Support (04-010) ............................................................................ 7056
(8) Installation of the Low Part of the Refrigerant Hoses (04-050) and (04-240) ............. 7056
E. Close-up ............................................................................................................................. 7057
(2) Testing ........................................................................................................................ 7057
(3) Close Access .............................................................................................................. 7057
16. Installation of the Control Panels (06-280), (06-290) and the Temperature Sensor (06-220) ... 7059
C. Job Set-up .......................................................................................................................... 7059
D. Procedure .......................................................................................................................... 7059
(1) Installation of the Cabin Control Panel (06-290) ......................................................... 7059
(2) Installation of the Cockpit Control Panel (06-280) ...................................................... 7059
(3) Installation of the Temperature Sensor (06-220) ........................................................ 7059
E. Close-up ............................................................................................................................. 7060
(1) Testing ........................................................................................................................ 7060
(2) Close Access .............................................................................................................. 7060
17. Installation and Assembly of the Left Cockpit Evaporator (03-340) and the Left Cockpit
Plenum (03-410) ....................................................................................................................... 7062
C. Job Set-up .......................................................................................................................... 7062
D. Procedure .......................................................................................................................... 7062
(1) Installation of the Two Gaspers .................................................................................. 7062
(2) Installation of the Lateral Cockpit Diffusers (03-430) and (03-460) ............................ 7063
(3) Installation of the Left Cockpit Plenum (03-410) ......................................................... 7063
(4) Installation and Assembly of the Left Cockpit Evaporator (03-340) and the Cockpit
Diffuser (03-380) ......................................................................................................... 7063
E. Close-up ............................................................................................................................. 7064
(1) Final Operation ........................................................................................................... 7064
(2) Testing ........................................................................................................................ 7064
(3) Close Access .............................................................................................................. 7064
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18. Installation and Assembly of the Right Cockpit Evaporator (03-130) and the Right Cockpit
Plenum (03-200) ....................................................................................................................... 7066
C. Job Set-up .......................................................................................................................... 7066
D. Procedure .......................................................................................................................... 7066
(1) Installation of the Two Gaspers .................................................................................. 7066
(2) Installation of the Lateral Cockpit Diffusers (03-250) and (03-220) ............................ 7067
(3) Installation of the Right Cockpit Plenum (03-200) ...................................................... 7067
(4) Installation and Assembly of the Right Cockpit Evaporator (03-130) and the Cockpit
Diffuser (03-170) ......................................................................................................... 7067
E. Close-up ............................................................................................................................. 7068
(1) Final Operation ........................................................................................................... 7068
(2) Testing ........................................................................................................................ 7068
(3) Close Access .............................................................................................................. 7068
19. Assembly of the Cockpit Refrigerant System ............................................................................ 7070
C. Job Set-up .......................................................................................................................... 7070
D. Procedure .......................................................................................................................... 7070
(1) Installation of the Left Side Cockpit Refrigerant System ............................................. 7070
(2) Installation of the Right Side Cockpit Refrigerant System .......................................... 7071
E. Close-up ............................................................................................................................. 7072
(1) Testing ........................................................................................................................ 7072
(2) Close Access .............................................................................................................. 7072
20. Assembly of the Left Side of the Cockpit Low Pressure Ducting .............................................. 7074
C. Job Set-up .......................................................................................................................... 7074
D. Procedure .......................................................................................................................... 7074
(1) Installation of the Cockpit ECS Fan (02-420) ............................................................. 7074
(2) Installation of the Cockpit Flapper Valve (02-380) ...................................................... 7074
(3) Installation of the Air Conditioning Drain (02-490) ...................................................... 7075
E. Close-up ............................................................................................................................. 7075
(1) Testing ........................................................................................................................ 7075
(2) Close Access .............................................................................................................. 7075
21. Assembly of the Right Side of the Cockpit Low Pressure Ducting ............................................ 7077
C. Job Set-up .......................................................................................................................... 7077
D. Procedure .......................................................................................................................... 7077
(1) Installations of the Cockpit ECS Fan (02-160) ............................................................ 7077
(2) Installation of the Cockpit Flapper Valve (02-120) ...................................................... 7077
(3) Installation of the Air Conditioning Drain (02-230) ...................................................... 7078
E. Close-up ............................................................................................................................. 7078
(1) Testing ........................................................................................................................ 7078
(2) Close Access .............................................................................................................. 7078
FITS AND CLEARANCES ................................................................................................................ 8001
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PAGE
1. Fits and Clearances ................................................................................................................. 8001

A. Fits and Clearances Table ................................................................................................. 8001
2. Tightening Torques .................................................................................................................... 8001
A. Table of Tightening Torques ............................................................................................... 8001
SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES ............................................. 9001

1. Special Tool, Fixtures and Equipment ....................................................................................... 9001
A. Special Tool Table .............................................................................................................. 9001
2. Consumable Materials .............................................................................................................. 9005
A. Consumable Materials Table .............................................................................................. 9005
SPECIAL PROCEDURES ............................................................................................... NOT APPLICABLE
REMOVAL ....................................................................................................................... NOT APPLICABLE
INSTALLATION ............................................................................................................... NOT APPLICABLE
SERVICING ...................................................................................................................................... 14001

1. Filling Procedure for a New or Fully Flushed Air Conditioning System ..................................... 14001
C. Job Set-up .......................................................................................................................... 14001
D. Procedure .......................................................................................................................... 14002
(1) Vacuum Pumping of the Refrigerant (M58X) for the Cabin and Cockpit Loops .......... 14002
(2) Filling of the Refrigerant (M58X) ................................................................................. 14002
E. Close-up ............................................................................................................................. 14003
2. Recovery / Recycling of the Refrigerant (M58X) - Filling of an In-Service ECS ........................ 14005
C. Job Set-up .......................................................................................................................... 14005
D. Procedure .......................................................................................................................... 14005
(1) Recovery / Recycling of the Refrigerant (M58X) ........................................................ 14005
(2) Vacuum Pumping ........................................................................................................ 14006
(3) Oil Addition ................................................................................................................. 14007
(4) Filling of an In-Service ECS ........................................................................................ 14008
E. Close-up ............................................................................................................................. 14009
3. Scheduled Maintenance Check List .......................................................................................... 14011
C. Job Set-up .......................................................................................................................... 14011
D. Procedure ......................................................................................................................... 14012
(1) Scheduled Maintenance Check table (SMC) .............................................................. 14012
(2) Unscheduled Maintenance Check table (UMC) .......................................................... 14012
E. Close-up ............................................................................................................................. 14013
STORAGE (INCLUDING TRANSPORTATION) ............................................................................... 15001
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PAGE
1. Storage ...................................................................................................................................... 15001

C. Job Set-up .......................................................................................................................... 15001
D. Procedure .......................................................................................................................... 15001
(1) Packaging ................................................................................................................... 15001
(2) Storage ....................................................................................................................... 15002
(3) Destorage ................................................................................................................... 15002
(4) Transportation ............................................................................................................. 15002
E. Close-up ............................................................................................................................. 15002
REWORK (SERVICE BULLETIN ACCOMPLISHMENT PROCEDURES) ...................... NOT APPLICABLE
APPENDICES ................................................................................................................. NOT APPLICABLE
APPENDIX A .................................................................................................................................... A-1

1. Approved Repairers .................................................................................................................. A-1
A. List of Approved Repairers ................................................................................................ A-1
ILLUSTRATED PARTS LIST (IPL) ................................................................................................... 10001

1. Introduction ............................................................................................................................... 10003
A. General .............................................................................................................................. 10003
B. How to Use the Illustrated Parts List .................................................................................. 10003
C. Vendors List (VL) ............................................................................................................... 10003
D. Numerical Index (NI) .......................................................................................................... 10003
E. Detailed Parts List (DPL) ................................................................................................... 10004
F. Updating ............................................................................................................................. 10006
VENDOR LIST .......................................................................................................................... 10008
Alpha/Numeric Index ................................................................................................................. 10011
Optional Vendor Index ............................................................................................................... 10037
Detailed Parts List ..................................................................................................................... 10039
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TOC
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LIST OF ILLUSTRATIONS
FIGURE TITLE PAGE
1 General Description of the Air Conditioning System ................................................... 5

2 Description of the Air Conditioning System in the Cockpit .......................................... 6
3 Description of the Air Conditioning Function in the Cabin .......................................... 7
4 Description of the Ventilation and Heating Functions ................................................. 8
5 Description of the Ventilation and Heating Distribution Functions .............................. 9
6 Operation of the Control Panels for Air Conditioning .................................................. 12
1001 Leakage Test of the Refrigerant Circuit ...................................................................... 1003
1002 Operational Test of the Cockpit Ventilation ................................................................. 1007
1003 Operational Test of the Cabin Forced Ventilation ....................................................... 1009
1004 Air Conditioning System - Test of the Heating Function ............................................. 1019
1005 Air Conditioning System - Test of the Conditioning Function (Cockpit Zone) ............. 1030
1006 Air Conditioning System - Test of the Conditioning Function (Cabin Zone) ................ 1031
1007 Air Conditioning System - Flow Chart Test of the Air Conditioning Function .............. 1032
1008
Test of the Air Conditioning System - Electrical Connection of the Special Tools
(T03) and (T04) (Sheet 1) ....................................................................................... 1033
Test of the Ventilation and Heating System - Electrical Connection of the Special
Tools (T01) and (T02) (Sheet 2) ............................................................................. 1034
1009 Pressure Leak Test of the Refrigerant Circuit ............................................................. 1038
1010 Fault Isolation Messages
(Sheet 1) ................................................................................................................. 1043
Air conditioning Function (Sheet 2) ........................................................................ 1044
LP Switch (LP FAULT) (Sheet 3) ............................................................................ 1045
HP Switches (HP FAULT) (Sheet 4) ....................................................................... 1046
HP and LP Switches (Sheet 5) ............................................................................... 1047
Thermal Switches (TS FAULT) (Sheet 6) ............................................................... 1048
Temperature Sensors (TEMP FAULT) (Sheet 7) .................................................... 1049
1011 No Flow on the Left or/and Right Side ........................................................................ 1053
1012 Vent Fail Message on the MFD .................................................................................. 1054
1013 Low Flow at the Cockpit Gaspers With Fan Running - Fan Not Running in High
Speed Mode ............................................................................................................... 1055
1014 Low Flow at the Cockpit Gaspers With Fan Running - Fan Running in Low and High
Speed Mode ............................................................................................................... 1056
1015 No Air Flow at the Cabin Outlets ................................................................................ 1057
1016 Low Flow at the Cabin Outlets - Fan Not Running in High Speed Mode .................... 1058
1017 Low Flow at the Cabin Outlets - Fan Running in Low and High Speed Mode ............ 1059
1018 Low Flow at the Cabin Outlets - Flow Misbalance between Left and Right Side ........ 1060
1019 Fault Isolation Messages
(Sheet 1) ................................................................................................................. 1064
CONTR FAULT (Sheet 2) ....................................................................................... 1065
EATS FAULT (Sheet 3) ........................................................................................... 1066
ADTS FAULT (Sheet 4) .......................................................................................... 1067
TS FAULT (Sheet 5) ............................................................................................... 1068
1020 Fault Isolation Procedure for the Functional Test of the Shut-Off Valves (11-140)
and (11-210)
(Sheet 1) ................................................................................................................. 1069
(Sheet 2) ................................................................................................................. 1070
1021 Fault Isolation Procedure for the Temperature Control Valve (11-050) ....................... 1071
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LIST OF ILLUSTRATIONS (Continued)
FIGURE TITLE PAGE
1022 Ground Run Test Heating and Ventilation System Operation

(Sheet 1) ................................................................................................................. 1072
(Sheet 2) ................................................................................................................. 1073
(Sheet 3) ................................................................................................................. 1074
(Sheet 4) ................................................................................................................. 1075
(Sheet 5) ................................................................................................................. 1076
(Sheet 6) ................................................................................................................. 1077
1023 Location of the Caution and Warning Indicators ......................................................... 1078
1024 Installation of the Heating Break-Out Box (T01) ......................................................... 1079
1025 Installation of the Heating Break-Out Box (T01) ......................................................... 1080
1026 Installation of the Air Conditioning Break-Out Box (T03) ............................................ 1081
1027 Description of the Heating Break-Out Box (T01) ........................................................ 1082
1028 Description of the Air Conditioning Break-Out Box T01 .............................................. 1083
1029 Voltage to Temperature Conversion Table .................................................................. 1084
3001 Disassembly of the Right Side of the Cockpit Low Pressure Ducting ......................... 3003
3002 Disassembly of the Left Side of the Cockpit Low Pressure Ducting ........................... 3006
3003 Disassembly of the Cockpit Refrigerant System ......................................................... 3009
3004 Removal and Disassembly of the Right Cockpit Evaporator (03-130) and the Right
Cockpit Plenum (03-200) ............................................................................................ 3012
3005 Removal and Disassembly of the Left Cockpit Evaporator (03-340) and the Left
Cockpit Plenum (03-410) ............................................................................................ 3015
3006 Removal of the Temperature Sensor (06-220) and the Control Panels (06-280),
(06-290) ...................................................................................................................... 3018
3007 Disassembly of the Cabin Refrigerant System ........................................................... 3023
3008 Disassembly of the Generation Air Conditioning System
(Sheet 1) ................................................................................................................. 3027
Removal of the Fan S/A (12-010) (Sheet 2) ........................................................... 3028
Removal of the Fan S/A (12-100) (Sheet 3) ........................................................... 3029
3009 Removal of the Distribution Air Conditioning Cabin System ....................................... 3032
3010 Removal of the Duct Distribution Air Conditioning Cabin System .............................. 3035
3011 Removal of the Air Conditioning Control Boxes System ............................................. 3038
3012 Disassembly of the Right Side of the Cabin Air Conditioning System ........................ 3041
3013 Disassembly of the Left Side of the Cabin Air Conditioning System and Removal of
the Manifold (07-430) .................................................................................................. 3044
3014 Disassembly of the Right Side of the Cockpit Air Conditioning System ..................... 3047
3015 Disassembly of the Left Side of the Cockpit Air Conditioning System ........................ 3050
3016 Disassembly of the Right Side of the Air Conditioning System Distribution ............... 3053
3017 Disassembly of the Left Side of the Air Conditioning System Distribution .................. 3056
3018 Disassembly of the Right Side of the Air Conditioning Cabin System ........................ 3059
3019 Disassembly of the Left Side of the Air Conditioning Cabin System .......................... 3062
3020 Disassembly of the Jet Pump System Distribution and the Heating Control Box
(06-300) ...................................................................................................................... 3066
3021 Removal of the Temperature Sensor (10-650) and the Thermal Switch (10-660) -
Disassembly of the High Pressure System ................................................................. 3070
4001 Disconnection of the Compressor Discharge Hoses .................................................. 4019
4002 Removal of the Condenser Heat Exchanger from the Condenser Assy ..................... 4020
4003 Disconnection of the Hose Between the Condenser Outlet and the Receiver ........... 4021
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FIGURE TITLE PAGE
4004 Disconnection of the Hoses Between Dryer Receiver Outlet and Evaporator Inlet -
Check of the Cartridge ................................................................................................ 4022
6001 Electrical Bonding of the Air Conditioning System ...................................................... 6003
7001 Assembly of the High Pressure System - Installation of the Thermal Switch (10-660)
and the Temperature Sensor (10-650) ........................................................................ 7005
7002 Assembly of the Jet Pump System Distribution and the Heating Control Box
(06-300) ...................................................................................................................... 7009
7003 Assembly of the Left Side of the Air Conditioning Cabin System ............................... 7012
7004 Assembly of the Right Side of the Air Conditioning Cabin System ............................. 7015
7005 Assembly of the Left Side of the Air Conditioning System Distribution ....................... 7018
7006 Assembly of the Right Side of the Air Conditioning System Distribution .................... 7021
7007 Assembly of the Left Side of the Cockpit Air Conditioning System ............................. 7025
7008 Assembly of the Right Side of the Cockpit Air Conditioning System .......................... 7028
7009 Installation of the Manifold (07-430) and Assembly of the Left Side of the Cabin Air
Conditioning System ................................................................................................... 7032
7010 Assembly of the Right Side of the Cabin Air Conditioning System ............................. 7035
7011 Installation of the Air Conditioning Control Boxes System .......................................... 7038
7012 Installation of the Duct Distribution Air Conditioning Cabin System ........................... 7041
7013 Installation of the Distribution Air Conditioning Cabin System .................................... 7045
7014 Assembly of the Generation Air Conditioning System
(Sheet 1) ................................................................................................................. 7050
Installation of the Fan S/A (12-010) (Sheet 2) ........................................................ 7051
Installation of the Fan S/A (12-100) (Sheet 3) ........................................................ 7052
7015 Assembly of the Cabin Refrigerant System ................................................................ 7058
7016 Installation of the Control Panels (06-280), (06-290) and the Temperature Sensor
(06-220) ...................................................................................................................... 7061
7017 Installation and Assembly of the Left Cockpit Evaporator (03-340) and the Left
Cockpit Plenum (03-410) ............................................................................................ 7065
7018 Installation and Assembly of the Right Cockpit Evaporator (03-130) and the Right
Cockpit Plenum (03-200) ............................................................................................ 7069
7019 Assembly of the Cockpit Refrigerant System ............................................................. 7073
7020 Assembly of the Left Side of the Cockpit Low Pressure Ducting ................................ 7076
7021 Assembly of the Right Side of the Cockpit Low Pressure Ducting ............................. 7079
9001 Special Tools ............................................................................................................... 9002
9002 Special Tools ............................................................................................................... 9003
9003 Special Tools ............................................................................................................... 9004
14001 Vacuum Pumping and Filling of the Refrigerant .......................................................... 14004
14002 Recovery / Recycling of the Refrigerant - Filling of an In-Service ECS ...................... 14010
Detailed Parts List
01 Air Conditioning System ............................................................................................. 10040

02 Cockpit Low Pressure Ducting .................................................................................... 10042
03 Cockpit Evaporator Refrigerant System ..................................................................... 10050
04 Cabin Refrigerant System Duct .................................................................................. 10062
05 Air Conditioning System Generation and Distribution ................................................. 10072
06 Electrical Control Boxes .............................................................................................. 10084
07 Air Conditioning System Duct ..................................................................................... 10090
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FIGURE TITLE PAGE
08 Cockpit Air Conditioning System Duct ........................................................................ 10100

09 Air Conditioning System Distribution Duct ................................................................. 10108
10 Jet Pump Distribution System ..................................................................................... 10114
11 High Pressure System ................................................................................................ 10122
12 Condenser Pack Assy ................................................................................................ 10128
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INTRODUCTION
1. Introduction
A. General
(1) This system maintenance manual (SMM) is written in AECMA Simplified English (European
Association of Aerospace Industries).
(2) This SMM gives the procedures necessary to do easy checks and replacement of parts and
components. It also gives the procedures for maintenance. The maintenance procedures given
in this SMM are only for approved persons with the necessary skills.
(3) This manual uses the identification of the tasks and subtasks which is defined in the
Maintenance Task Oriented Support System (MTOSS). The maintenance tasks and other data
have special MTOSS numbers for the use of Electronic Data Processing (EDP). The user of the
manual can ignore the MTOSS numbers.
(4) This manual contains:
– the technical data for the system,

– the maintenance and repair procedures for the system,
– an Illustrated Parts List (IPL) with the data for the system parts. The parts are identified in all
the Page Blocks of the manual, by the IPL Figure and the item number.
B. How to Use the Manual
(1) To identify a part or to find a part number, refer to the IPL, which has an Introduction to show
the procedure.
(2) You must use the instructions in this manual, for all the maintenance steps of a system. Read all
the applicable WARNINGS and CAUTIONS before you do the work on the system.
(3) When you use consumable materials, these materials are identified by a code number which is
listed in the Consumable Materials Table.
(4) When you use special tools, these tools are identified by a code number which is listed in
the Special Tools Table.
(5) For the tightening torque values of the parts, refer to the Table of Tightening Torques.
C. Related Publications
(1) List of Approved Repairers (LOAR)
The issuer of this SMM is LIEBHERR-AEROSPACE.
This document is in the appendix of this SMM.
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D. SMM Page Blocks
(1) The information for each component in the SMM is divided into specific Page Blocks. Each
Page Block has its own specified subject matter and its own specified page numbering. These
Page Blocks have these titles:
PAGE BLOCKS PAGE NUMBER ACTUAL DATE BY

VERIFICATIONS
Description and 0001 to 0999
Operation
Testing and Fault 1001 to 1999
Isolation
Schematics and Wiring 2001 to 2999 Not applicable
Diagrams
Disassembly 3001 to 3999
Cleaning 4001 to 4999
Inspection/Check 5001 to 5999
Repair 6001 to 6999
Assembly 7001 to 7999
Fits and Clearances 8001 to 8999
Special Tools, Fixtures, 9001 to 9999
Equipment and
Consumables
Illustrated Parts List 10001 to 10999
Special Procedure 11001 to 11999 Not applicable
Removal 12001 to 12999 Not applicable
Installation 13001 to 13999 Not applicable
Servicing 14001 to 14999 Not applicable
Storage (including 15001 to 15999
Transportation)
Rework (Service 16001 to 16999 Not applicable
Bulletin Instructions)
(2) Description and Operation
This Page Block gives general data.

It gives a mechanical description and an electrical description.
It gives a description of the configuration and operation of the system.
(3) Testing and Fault Isolation
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(a) It contains special tests and procedures which you must do to find the condition of a
system. The general test procedure is given in the FAULT ISOLATION TABLE. For each
test, this table refers to a special procedure which gives all the parameters which you
must set. It also gives all the parameters for which you must do a check.
(b) The pressure values in the tests are gage-pressure values.
(c) Before you use any of the measuring instruments, make sure that they are in correct
operating condition and that they are calibrated.
(d) Do a check for pneumatic system tightness, if this is applicable.
(4) Schematic and Wiring Diagrams
This Page Block contains all the schematic diagrams and the wiring and interconnecting
diagrams.
(5) Disassembly
(a) This Page Block gives step-by-step disassembly instructions in a correct sequence, and it
refers to the figure item numbers from the IPL illustration(s), when they are applicable.
Identify the type of fault, to know how much the extent of disassembly is necessary (do
this to prevent disassembly/reassembly work that is not necessary). The procedure given
below is when full disassembly is necessary.
NOTE: Always discard all the seals and gaskets during disassembly.
Discard the washers, the nuts and the screws during disassembly if they are
damaged.
(6) Cleaning
(a) This Page Block gives a step-by-step description of the cleaning operations for the
components.
(b) Always use the recommended procedures for the component parts of the unit.
(7) Inspection / Check
(a) This Page Block gives the full check procedures which are necessary during maintenance.
(b) Discard all the defective parts if the document does not give a repair procedure.
(c) Do all the inspections/checks on the cleaned parts.
(8) Repair
This Page Block contains the full repair procedures and specifications which are necessary
to repair a worn or damaged part. As specified in the INSPECTION/CHECK section, you
must reject the defective parts if the document does not give a repair procedure. Replace
the defective parts with new parts.
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(9) Assembly
(a) This Page Block gives step-by-step assembly instructions in a correct sequence, which
refer to the figure item numbers from the IPL illustration(s), if applicable.
(b) Be sure to remove the storage protection coating from all the new parts before assembly.
Clean the new part if necessary.
(10) Fits and Clearances
(a) This Page Block gives a table which gives the torque values for assembly.
(b) Torque Values
1 All torque values in this manual are shown in the Table of Tightening Torques. The
parts are identified by the figure number and the item number of the IPL.
(11) Special Tools, Fixtures, Equipment and Consumables
(a) This Page Block shows all the special tools, the fixtures, the equipment and the
consumables which are necessary to do the maintenance actions which are given in
the other page blocks.
(b) All the items shown are identified in this manual by a standard code number: Txx for
Tools, Fixtures and Equipment and Mxx for Consumable Materials.
(12) Illustrated Parts List
This Page Block contains the full list of all the parts of the system (For the detailed description,
refer to the IPL INTRO).
(13) Special Procedures
This Page Block contains the tasks which are given in other Page Blocks of the manual,
but which are necessary because of other maintenance tasks. The tasks are self-contained
repairs or preventive maintenance.
(14) Removal
This Page Block gives the procedure for the removal of modules/sub-assemblies from complex
modular systems.
(15) Installation
This Page Block gives the procedure for the installation of modules/sub-assemblies in complex
modular systems.
(16) Servicing
This Page Block gives the self-contained tasks which are necessary because of other
maintenance tasks.
(17) Storage
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This Page Block gives the requirements for preparation for transportation, for special handling,
for packaging, for storage and for preservation.
E. Measurements
(1) The measurements which are given in this manual come from the original manufacturing
drawings.
(2) This SMM uses the “Systeme International” (S.I.) units for quantities and values. It also gives
the imperial units in parentheses.
F. Units of Measure
(1) S.I. Units
A Ampere
bar Bar
daN.m Decanewton meter
g Gram
g/min Gram per minute
g/mm Gram per millimeter
g/s Gram per second
Hz Hertz
l/min Liter per minute
l/h Liter per hour
mbar Millibar
min Minute
m³ Cubic meter
N Newton
N.m Newton meter
Nl Liter in standard conditions: Temperature = 0 °C (32 °F) Pressure =

1013,2 hPa (14.691 psi)
Pa Pascal
rpm Revolution per minute
s Second
W Watt
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°C Degree Celsius
Ω Ohm
(2) U.S. Units
cu Cubic
cu.ft/min foot per minute in standard conditions: Temperature = 20 °C (68 °F)

Pressure = 1013,2 hPa (14.691 psi)
cu.in Cubic inch
ft Foot
gr Grain
gr/lb Grain per pound
in Inch
lb Pound
lb/min Pound per minute
lbf.in Pound force inch
oz Ounce
psi Pound per square inch
psia Absolute pressure in pounds per square inch
psig Relative pressure in pounds per square inch
°F Degree Fahrenheit
(3) Multiplying Prefixes
p Pico
d Deci
n Nano
da Deca
µ Micro
h Hecto
m Milli
k Kilo
c Centi
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M Mega
G. Measurement Conversion Table
(1) From S.I. Measurement to U.S. Standard System
1 kPa 0.1450 psi
1 cm 0.3937 in
1 cm² 0.1550 in²
1 mbar 0.015 psi
1N 0.2248 lbf
1g 0.0353 oz
1 kg 2.2046 lb
1 kg/min 2.2046 lb/min
1l 0.2642 gal (u.s.)
1l 0.0353 cu.ft
1 l/min 0.2642 gal(u.s.)/min
1 l/min 0.0353 cu.ft/min
1 mm 0.0394 in
1 N.m 8.8507 lbf.in
1 N.m 0.7376 lbf.ft
(2) From U.S. Standard System to S.I. Measurement
1 cu.ft/min 28,317 l/min
1 psi 6,8948 kPa
1 psi 69 mbar
1 in 2,54 cm
1 in 25,4 mm
1 in² 6,4516 cm²
1 lbf 4,4482 N
1 oz 28,3495 g
1 inHg 3,3864 kPa
1 lb 0,4536 kg
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1 lb/min 0,4536 kg/min
1 gal (U.S.) 3,7854 l
1 lbf.in 0,1130 N.m
1 lbf.ft 1,3558 N.m
H. Temperature Conversion Table
S.I. MEASUREMENT Degrees Celsius U.S. STANDARD SYSTEM Degrees

(°C) Fahrenheit (°F)
Degrees °C = (°F - 32) x 0.5555 Degrees °F = (°C x 1.8000) + 32
I. Abbreviations
abs. Absolute
ATA Air Transport Association of America
CMM Component Maintenance Manual
dia. Diameter
ECS Environmental control system
Fig. Figure
HP High Pressure
ID Inner Diameter
IP Intermediate Pressure
IPL Illustrated Parts List
LP Low Pressure
max. Maximum
Mfr Manufacturer
min. Minimum
MTOSS Maintenance Task Oriented Support System
No Number
OD Outer Diameter
PNR Part Number
para. Paragraph
Ref. Refer to
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rel. Relative
S/A Sub-Assembly
SB Service Bulletin
SIL Service Information Letter
SMM System Maintenance Manual
TBD To be defined
VAC Volt alternating current
VDC Volt direct current
% Percent
J. Geometric Tolerances Symbols
(1) The symbols agree with the NFE04-552, NFE05-016 and ISO1101 specifications.
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DESCRIPTION AND OPERATION
TASK 21-00-05-872-001-A01
1. Description
A. General Description
The Environmental Control System (ECS) on the AW139 is the Air Conditioning System PNR
20204E01.
B. Description
(1) Air Conditioning System
(a) Components (Ref. Fig. 1)
This system has the primary components that follow:
– two cockpit flapper valves,

– a cabin flapper valve,
– two shut-off valves,
– a temperature control valve,
– a jet pump,
– a duct temperature sensor,
– a duct overheat thermal switch,
– two cockpit fans,
– two cabin fans,
– a cockpit control panel,
– a cabin control panel,
– a heating control box,
– two Cockpit Evaporator Assy including a thermal switch for each Assy,
– a Cabin Evaporator Assy including a thermal switch,
– a Condenser Assy,
– a Compressor Pack Assy,
– two air conditioning control boxes,
– ducts,
– diffusers,
– valves,
– pressure switches,
– temperature sensors,
– mounting brackets,
– flexible hoses.
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(b) System Description (Ref. Fig. 2, Fig. 3, Fig. 4 and Fig. 5)
The ECS includes the functions of the air conditioning, the forced cabin ventilation and the
heating system.
1 Air Conditioning Function (Ref. Fig. 2 and Fig. 3)
Two vapor cycle systems supply the cooling function, one in the cockpit and the
second in the cabin zone. The primary components of each vapor cycle system are
the same.
The two vapor cycle systems use HFC 134a Refrigerant, chemical name 1,1,1,2
Tetrafluoroethane. This fluid is supplied by many companies in the world. It is non
toxic, non flammable, and non aggressive for ozone layer (ODP=0). It is commonly
used in domestic fridges and in automotive applications.
The Vapor Cycle has the different steps that follow:
– the compressor sucks refrigerant from evaporators and compresses it,

– the gas is cooled and condensed in the heat exchanger called condenser. Liquid
refrigerant still in high pressure phase is then collected in the receiver,
– the refrigerant liquid is expanded by the expansion valve into a liquid-vapor mixture.
The expansion occurs from high pressure to low pressure,
– in the two heat exchangers called evaporators, the refrigerant vaporizes at low
temperature and low pressure.
To control the system, the ventilated temperature sensor compares the cockpit and
the cabin temperatures to the temperature set by the crew on the cockpit control
panel. On/Off cycles of the compressor adjust the temperature to the selected value.
The air conditioning system has been sized for air recirculation in the cockpit and
in the cabin zones. The heating load of each of the cockpit and cabin zones is
considered to be half of the total load.
2 Heating and Forced Ventilation Function
a Cockpit Forced Ventilation Function (Ref. Fig. 2)
For the cockpit, two isolated systems supply air for the pilot and the co-pilot.
Outside Ram air goes into the systems through two air intakes in the nose section.
Outside Ram airflow is admitted by an electrically-operated flapper valve, set by

the crew with a rotary switch on the Cockpit Control Panel.
Forced air for ventilation or defogging is supplied by two 2-speed axial fans in
each system. The two cockpit fans are manually controlled by the crew on Off,
Low Speed, or High Speed positions.
Air is then supplied to the different outlets, front face outlets and diffusers of the
main windshields and side windows.
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b Cabin Forced Ventilation Function (Ref. Fig. 3)
For the cabin, Outside Ram air goes into the system through one air intake in the
forward pylon fairing on the cabin roof. The air is then supplied by distribution
ducts to the cabin ceiling.
Outside Ram airflow is admitted by an electrically-operated flapper valve set by

the crew with a rotary switch on the Cockpit Control Panel.
Forced air for ventilation is supplied by a 2-speed axial fan. The cabin fan is
manually controlled by the crew on Off, Low, or High Speed conditions.
Air is then supplied through the manifold to the two lateral diffusers, isolated
from each other.
c Heating Function (Ref. Fig. 4 and Fig. 5)
The crew uses the Cockpit Control Panel to operate and monitor the system
and to insure overheat protection.
The system operates in two basic modes:
– a semi-automatic mode where the heating control box adjusts the blowing
temperature to the temperature set by the crew on the Cockpit Control Panel.
The crew adjusts the blowing temperature to get the necessary comfort in
the cabin,
– a manual mode is used for the safety defogging. This mode starts if the
pilot selects it on the Cockpit Control Panel. The Heating Control Box is
then not operational.
The basic heating system uses bleed air from the compressor discharge port
of each engine.
The limit of the bleed flow for the heating system is 2% of the total airflow
on each engine.
A check-valve prevents air back-flow to the engine. The bleed air is supplied
from each engine port to a Shut-Off Valve.
Through the bleed tubes, the hot pressurized air is then supplied to the
Temperature Control Valve which controls the quantity of bleed air to be mixed
in the Jet Pump with external ambient air. The Jet Pump is also supplied with
bleed air by an additional injector that bypasses the Temperature Control Valve to
enable the Heating System operation with high ambient temperature or when
the TCV is jammed close.
In AUTO mode, the mixed airflow is controlled by the Heating Control Box which
compares the blowing temperature measured by the Duct temperature sensor
and the temperature set on the Cockpit Control Panel.
If the duct temperature sensor does not detect an overheat, the thermal switch
closes directly the shut-off valves.
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The crew can also monitor manually the Shut-Off Valves and the Temperature
Control Valve through the Cockpit Control Panel.
The mixed air goes through the distribution duct system.
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DUCT TEMPERATURE
SENSOR TEMPERATURE
+ CONTROL VALVE
OVERHEAT JET PUMP
THERMAL
SWITCH
SHUT-OFF
VALVES
COMPRESSOR
ASSY
CABIN EVAPORATOR
ASSY CODENSER
ASSY
CABIN
FANS
CABIN FLAPPER VALVE
COCKPIT
EVAPORATOR
ASSY
EVAPORATOR
THERMAL
SWITCH
HEATING
CONTROL
FLEXIBLE
BOX
HOSE
AIR
CONDIONING
BOXES
FLEXIBLE CABIN
HOSE DIFFUSER
CABIN CABIN
DIFFUSER CONTROL
PANEL
(OPTIONAL)
COCKPIT
CONTROL CONDENSER
DUCT EVAPORATOR PANEL FAN
ag348a01.cgm
COCKPIT TEMPERATURE
FANS SWITCH
General Description of the Air Conditioning System

Figure 1/GRAPHIC 21-00-05-991-001-A01
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FRONT FACE OUTLETS
LOWER SIDE
WINDOW DEMISTER
UPPER SIDE
WINDOW DEMISTER
MAIN WINSHIELD
DEMISTER
EVAPORATOR
PACK
FLAPPER VALVE
FAN
AIR INTAKE
RECIRC.
HEATING
HEATING
RECIRC.
AIR INTAKE
FLAPPER VALVE FAN
EVAPORATOR
PACK
MAIN WINSHIELD
DEMISTER
UPPER SIDE
WINDOW DEMISTER
LOWER SIDE
WINDOW DEMISTER
ag349a01.cgm
FRONT FACE OUTLETS
Description of the Air Conditioning System in the Cockpit

Figure 2/GRAPHIC 21-00-05-991-002-A01
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SIDE VENTS DIFFUSER
SINGULAR GASPERS DIFFUSER

EVAPORATOR
PACK
FAN
RECIRC.
FLAPPER
VALVE
AIR INTAKE MANIFOLD

FAN
SIDE VENTS DIFFUSER

ag350a01.cgm
Description of the Air Conditioning Function in the Cabin

Figure 3/GRAPHIC 21-00-05-991-003-A01
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ENG 1
SHUT OFF VALVE

AMBIANT AIR
CHECK VALVE
JET PUMP
DUCT
TEMPERATURE
SENSOR
OVERHEAT TEMPERATURE
THERMAL CONTROL
SWITCH VALVE
CHECK VALVE
HEATING
SHUT OFF VALVE
CONTROL
BOX
ENG 2
ag529a01.cgm
Description of the Ventilation and Heating Functions

Figure 4/GRAPHIC 21-00-05-991-157-A01
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JET PUMP
FRONT CABIN REAR CABIN

DIFFUSOR DIFFUSOR
TO COCKPIT
VENTILATION
TO COCKPIT
VENTILATION
FRONT CABIN REAR CABIN

DIFFUSOR DIFFUSOR
ag530a01.cgm
Description of the Ventilation and Heating Distribution Functions

Figure 5/GRAPHIC 21-00-05-991-158-A01
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TASK 21-00-05-873-801-A01
2. Operation
A. Air Conditioning System

(Ref. Fig. 6)
In addition to the functions shown before for ventilation & heating control, the control panel allows the
monitoring of the Vapor Cycle System in automatic mode.
A 5-positions switch allows to select the control mode:
– when “OFF” is selected, the Heating Control Box (HCB) and the Air Conditioning Control
Boxes (ACCB) are switched off. The pilot can choose ventilation mode by switching the
4-positions switches, and the two SOV are closed,
– when “AUTO” is selected, the Heating System is in automatic mode. The pilot can choose
ventilation mode by switching the 4-positions switches. The two SOV are open, the
HCB is switched on, and it controls automatically the blowing temperature (only if at
least one of the SOV is open). For proper selection, the control panel sends a discrete
signal (HTR-OPERATING-CONTROL), and the HCB controls the blowing temperature by
modulating the TCV according to temperature demand, which is set by the pilot using the
rotary potentiometer (between Min. and Max position of the button). The manual control of
the TCV with the “TEMP CONTR” rotary toggle switch is hence inhibited.
– when “MAN” is selected, the Heating Control Box is switched off. The pilot can choose
ventilation mode by switching the 4-positions switches. The two SOV are open, and the
control of the Heating System is done by direct TCV motor command from the “TEMP
CONTR” rotary toggle switch, which allows adjusting the blowing temperature (after MAX
position of the button).
– when “NORM” is selected, the HCB is switched off, and the two ACCB are switched on,
but they will control automatically the temperature only if the respective fans are selected
in Low or High Speed. For proper selection, the control panel sends discrete signal
(COND-OPERATING-CONTROL),and the ACCB1 controls cockpit temperature, and the
ACCB2, the cabin temperature. Each ACCB controls temperature by On/Off cycles on
the compressor according to temperature demand. The TEMP potentiometers give the
instructions for temperature control in cockpit and cabin areas considered as a unique zone
if “CREW” is selected. If “PAX” is selected , the potentiometer on the pilot panel controls
cockpit zone, and the potentiometer on the passenger panel controls cabin zone.
– when “RECYCLE” is selected, the cabin and cockpit flapper valves

are closed without taking into account the three 4-positions switches.
For proper selection, the control panel sends discrete signal
(COND-OPERATING-CONTROL), and the ACCB1 controls cockpit
temperature, and the ACCB2, the cabin temperature. Each ACCB controls temperature
by On/Off cycles ob the compressor according to temperature demand. The TEMP
potentiometers give the instructions for temperature control in cockpit and cabin areas
considered as a unique zone if “CREW” is selected. If “PAX” is selected, the potentiometer
on the pilot panel controls cockpit zone, and the potentiometer on the passenger panel
controls cabin zone.
A Rotary Potentiometer
– When “CREW” or “PAX” is selected:
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• when “AUTO” is selected, the first potentiometer controls the temperature in cabin
and cockpit in Heating System mode.
– When “CREW” is selected:
• when “NORM” or “RECYCLE” is selected, the two others potentiometers are

connected to ACCB1 and ACCB2 which control the temperature in cabin and
cockpit in Air Conditioning mode.
– When “PAX” is selected:
• when “NORM” or “RECYCLE” is selected, the second of the three potentiometers

is connected to ACCB1 and the cabin control panel potentiometer is connected
to ACCB2.
– When “OFF” or “MAN” is selected, the three potentiometers have no function.
A “TEMP CONTR” Rotary Toggle Switch:
– When “AUTO”, “OFF”, “NORM” or “RECYCLE” is selected, the Toggle Switch has
no function,
– When “MAN” is selected, the Toggle Switch controls directly the TCV, left position (-) for
closing and right position (+) for opening.
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A B
A
06-280
COCKPIT CONTROL PANEL
COND / HEATER VENT

COND HTR TEMP CONTR CREW
RECYCLE MAN OFF

Min FAN ON
NORM AUTO HIGH
OFF FAN LOW
SOV Max
- + PAX CONTR
1 2
NORMAL CREW
OFF
FAN
HIGH ON
CLOSE FAN LOW PAX
B
06-290
CABIN CONTROL PANEL
on on low
off off high
- +
temp vent
ag355a01.cgm
Operation of the Control Panels for Air Conditioning

Figure 6/GRAPHIC 21-00-05-991-004-A01
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TESTING AND FAULT ISOLATION
TASK 21-00-05-700-801-A01
1. Pressure Leak Test of the Refrigerant Circuit
A. Reason for the Job
This test allows the detection of important leakages of the refrigerant circuit pipe connections by
applying a maximum pressure of 10 bar (145.04 psi) of dry nitrogen.
B. Job Set-up Information
(1) Referenced Information
The pressure leak test has to be implemented by using standard equipment procurable on the
local market (refrigerant connection hoses and taps, pressure manifold, etc.).
REFERENCE PAGE DESIGNATION

BLOCK
GRAPHIC-21-00-05-991-005-A01 1000 FIGURE 1001
TASK-21-00-05-810-801-A01 1000 FAULT ISOLATION PROCEDURE FOR
THE REFRIGERANT CIRCUITS
C. Job Set-up
SUBTASK 21-00-05-210-001-A01
(1) Visual Check
(a) Make sure that the units are complete and not damaged.
(b) Specially examine for scratches and dents.
D. Procedure
SUBTASK 21-00-05-790-001-A01
(1) Pressure Leak Test of the Refrigerant Circuit
(Ref. Fig. 1001)
NOTE: Before charging the helicopter with refrigerant, make sure that the installation is
correct and tighten all the pipe connections.
Do the procedure that follows for the cabin refrigerant circuit and cockpit refrigerant
circuit.
(a) Connect the nitrogen bottle equipped with a pressure regulator to a manifold.
(b) Tighten the blue hose on one side to the high pressure outlet of the manifold and on the
other side to the servicing valve of the suction hose.
(c) Open the nitrogen bottle and adjust a pressure of 10 bar (145.04 psi) with the pressure
gauge installed on the manifold.
(d) Open the tap on the suction hose side and the tap on the pressure manifold.
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(e) Apply a pressure of 10 bar (145.04 psi) to the refrigerant circuit of the helicopter.
(f) Close all the taps and the nitrogen bottle.
(g) Make sure that the pressure stays stable for at least 30 minutes.
(h) If the pressure decreases, open all taps and apply again 10 bar (145.04 psi).
(i) Do the leak detection in the order that follows:
– whistling noise,
– with a standard aerosol using soapy water to localize the leakages by bubbles,
– using an electronic leak seeker (nitrogen mixed with refrigerant R134a).
(j) Disconnect the blue hose from the quick connection and slowly decrease the nitrogen
pressure inside the refrigerant circuit.
NOTE: If the test is not correct, do the fault isolation procedure (Ref. TASK
21-00-05-810-801-A01).
E. Close-up
Not applicable
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LP HP
A/C
10 bar SUCTION
RED HOSE (145.04 psig) HOSE
TAP
QUICK
CONNECTION
PRESURE
REGULATOR
MANIFOLD
NITROGEN SHORT HOSE

BOTTLE
ag438a01.cgm
Leakage Test of the Refrigerant Circuit

Figure 1001/GRAPHIC 21-00-05-991-005-A01
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Apr 01/11
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TASK 21-00-05-700-806-A01
2. Test of the Air Conditioning System
Self-explanatory
(1) Tools, Fixtures and Equipment
(a) Instrumentation

BLOCK
PORTABLE ANEMOMETER 1 RANGE: 0 TO 15 ± 0,1 m/s (0 TO 49.54 ft/s)
PORTABLE TEMPERATURE 1 RANGE: 0 TO 100 °C (32 TO 212 °F)
SENSOR
OHMMETER 1 RANGE: 0 TO 12 KΩ
MILLIOHMMETER 1 RANGE: 0 TO 20 mΩ
VOLTMETER 1 STANDARD
PRESSURE GAUGE 1 0 TO 30 BAR REL. (0 TO 435 PSIG)
WITH SCHRADER VALVE FITTING
(b) Special Tools
CODE REFERENCE QTY DESIGNATION

T01 92612A010000 1 HEATING BREAK-OUT BOX
T02 92599A010000 1 HEATING FAILURE READ OUT BOX
T03 92613A010000 1 AIR CONDITIONING BREAK-OUT BOX
T04 92600A010000 1 AIR CONDITIONING FAILURE READ OUT BOX
- 8012A010000P3 1 AUXILIARY FAN
- TBD 1 FAN ADAPTER

BLOCK
ACMM 21-51-02 1000 ACCB1 AND ACCB2 MAINTENANCE
MANUAL
GRAPHIC-21-00-05-991-006-A01 1000 FIGURE 1002
GRAPHIC-21-00-05-991-007-A01 1000 FIGURE 1003
GRAPHIC-21-00-05-991-008-A01 1000 FIGURE 1004
GRAPHIC-21-00-05-991-009-A01 1000 FIGURE 1005
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BLOCK
GRAPHIC-21-00-05-991-010-A01 1000 FIGURE 1006
GRAPHIC-21-00-05-991-159-A01 1000 FIGURE 1007
GRAPHIC-21-00-05-991-011-A01 1000 FIGURE 1008
GRAPHIC-21-00-05-991-176-A01 1000 FIGURE 1024
GRAPHIC-21-00-05-991-178-A01 1000 FIGURE 1026
GRAPHIC-21-00-05-991-179-A01 1000 FIGURE 1027

GRAPHIC-21-00-05-991-1806-A01 1000 FIGURE 1028
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 21-00-05-700-015-A01
(1) Operational Test of the Cockpit Ventilation
(Ref. Fig. 1002)
(a) Make sure that the cockpit inlets are not blocked by any material.
(b) Configure the cockpit control panel (06-280) as follows:
– COND/HTR: OFF
– SOV 1 / 2: NORMAL
– TEMP CONTR: N/A
– VENT-CREW: OFF
– VENT-PAX: OFF
– CONTR: CREW
(c) Set the front face cockpit gaspers to the fully-open position and the pedestal gaspers to
the fully closed position.
(d) Connect the ground power supply to the helicopter.
(e) Set GEN switches to ON.
(f) Set VENT-CREW to ON and make sure that both flapper valves have rotated to the fresh
air position, shown by the indicator at the “F” (ferm ) position on the actuator.
(g) Set COND/HTR to RECYCLE and make sure that the valves move to the recycle position,
shown by the indicator at the “O” (open) position on the actuator.
(h) Set COND/HTR to OFF and make sure that the valves return to the fresh air position.
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(i) Set VENT-CREW to FAN LOW, and make sure that:
– There is an airflow from the different cockpit diffusers.
– FWD VENT advisory legend appears on MFD.
(j) Set VENT-CREW to FAN HIGH, and make sure that:
– There is an increase of airflow from the different cockpit diffusers.
– FWD VENT advisory legend appears on MFD.
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A
06-280
COND / HEATER VENT

A COND HTR CREW
TEMP CONTR
RECYCLE MAN OFF

Min FAN
NORM AUTO ON
HIGH
OFF FAN LOW
SOV Max
- + CONTR
PAX
1 2
NORMAL CREW
OFF
FAN
HIGH ON
CLOSE FAN LOW PAX
FORCED COCKPIT VENTILATION FUNCTION
FRONT FACE OUTLETS

LOWER SIDE
WINDOW DEMISTER
UPPER SIDE
WINDOW DEMISTER
EVAPORATOR
PACK
MAIN WINSHIELD
DEMISTER
FLAPPER
VALVE
FAN
AIR INTAKE
RECIRC.
HEATING
HEATING
RECIRC.
AIR INTAKE
FLAPPER FAN
VALVE
MAIN WINSHIELD
EVAPORATOR DEMISTER
PACK
UPPER SIDE
WINDOW DEMISTER
LOWER SIDE
ag444a01.cgm
WINDOW DEMISTER
FRONT FACE OUTLETS
Operational Test of the Cockpit Ventilation

Figure 1002/GRAPHIC 21-00-05-991-006-A01
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SUBTASK 21-00-05-700-016-A01
(2) Operational Test of the Cabin Forced Ventilation
(Ref. Fig. 1003)
(a) Make sure that the cabin inlet is not blocked by any material.
– COND/HTR: OFF
– TEMP CONTR: N/A
– VENT-CREW: OFF
– VENT-PAX: OFF
– CONTR: PAX
(c) Connect the ground power supply to the helicopter.
(d) Set GEN switches to ON.
(e) Set VENT-PAX to ON and make sure that the cabin flapper valve has moved to the fresh
air position, shown by the indicator at the “F” (ferm ) position on the actuator.
(f) Set COND/HTR to RECYCLE and make sure that the valve moves to the recycle position,
shown by the indicator at the “O” (open) position on the actuator.
(g) Set VENT-PAX to FAN LOW, and make sure that:
– There is an airflow from the different cabin diffusers.
– AFT VENT advisory legend appears on MFD.
(h) Set VENT-PAX to FAN HIGH and make sure that:
– There is an increase of airflow from the different cabin diffusers.
– AFT VENT advisory legend appears on MFD.
(i) Set VENT-PAX to OFF.
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B B
06-290
CABIN CONTROL PANEL
on on low
off off high
- +
temp vent
CABIN FORCED VENTILATION FUNCTION
SIDE VENTS DIFFUSER
EVAPORATOR SINGULAR GASPERS DIFFUSER

CHECK PACK
VALVE FAN
RECIRC.
FLAPPER
VALVE
AIR INTAKE MANIFOLD
FAN

ag515a01.cgm
SIDE VENTS DIFFUSER
Operational Test of the Cabin Forced Ventilation

Figure 1003/GRAPHIC 21-00-05-991-007-A01
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SUBTASK 21-00-05-700-017-A01
(3) Operational Test of the Heating Distribution System
(Ref. Fig. 1004)
(a) Make sure that the heating air intake is not blocked by any material.
– COND/HTR: OFF
– TEMP CONTR: N/A
– VENT-CREW: OFF
– VENT-PAX: OFF
(c) Set the 4 cockpit pedestal gaspers to the fully-open position.
(d) Set the 4 cockpit front face gaspers to the fully-closed position.
(e) Connect the auxiliary fan with the help of the fan adaptor to the heating air intake
on the helicopter skin.
(f) Connect the ground power supply to the helicopter.
(g) Connect the auxiliary fan to the ground power supply.
(h) Set GEN switches to ON, and make sure that the auxiliary fan is powered with 28
± 0,2 VDC.
(i) Make sure that there is an airflow from the different cockpit and cabin diffusers.
(j) Make sure that the airflow measurements in m/s (ft/s) with a portable anemometer
conform to these values:
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Left Rear Left Front Left Pedestal Left Pedestal Left Main
Cabin Diffusor Cabin Diffusor Gasper 1 Gasper 2 Windshield
2,0 to 2,4 m/s 2,3 to 2,9 m/s 5,3 to 6,5 m/s 5,3 to 6,5 m/s 1,6 to 2,0 m/s
(6.56 to 7.87 (7.55 to 9.51 (17.39 to 21.32 (17.39 to 21.32 (5.25 to 6.56
ft/s) ft/s) ft/s) ft/s) ft/s)
Right Rear Right Front Right Pedestal Right Pedestal Right Main
Cabin Diffusor Cabin Diffusor Gasper 1 Gasper 2 Windshield
2,3 to 2,9 m/s 2,6 to 3,2 m/s 6,1 to 7,3 m/s 6,1 to 7,3 m/s 1,8 to 2,2 m/s
(7.55 to 9.51 (8.53 to 10.50 (20.01 to 23.95 (20.01 to 23.95 (5.90 to 7.22
ft/s) ft/s) ft/s) ft/s) ft/s)
SUBTASK 21-00-05-700-018-A01
(4) Operational Test of the Heating System Valves
(Ref. Fig. 1004)
CAUTION: WHEN YOU DISCONNECT OR CONNECT A COMPONENT OR A TOOL,

DE-ENERGIZE THE HELICOPTER.
NOTE: When the VENT CREW toggle switch and the VENT PAX are to off position, the FWD
FAN CTL led, the AFT FAN CTL led, the FWD FV CMD led and the AFT FV CMD led
on the break-out box (T01) are yellow. All other led’s are off.
NOTE: When the break-out box (T01) is connected between the Cockpit Control Panel and
the helicopter electrical harness, the J02 connector must remain connected to the
electrical harness.
NOTE: For the installation of the break-out box (T01), refer to Fig. 1024.
NOTE: For the description of the break-out box (T01), refer to Fig. 1027.
(a) Connect the ground power supply to the helicopter.
(b) Connect the break-out box (T01) between the cockpit control panel (06-280) and the
helicopter harness.
(c) Configure the cockpit control panel (06-280) as follows:
– COND/HTR: OFF
– TEMP CONTR: N/A
– VENT-CREW: OFF
– VENT-PAX: OFF
(d) Select GEN switches to ON.
(e) On the cockpit control panel (06-280), select SOV 2 to CLOSE and select COND/HTR
to MAN.
(f) Make sure that the break-out box (T01) green LED SOV 1 is on.
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(g) Make sure that there is an audible “click” from the solenoid of SOV 1 (left side) (28 VDC
should be supplied to SOV 1: Jumper 53 of the BOB (T01)).
(h) Select COND/HTR to OFF.
(i) Select SOV 2 to NORMAL.
(j) Select COND/HTR to MAN and SOV 1 to CLOSE.
(k) Make sure that the break-out box (T01) green LED SOV 2 is on.
(l) Make sure that there is an audible “click” from the solenoid of SOV 2 (right side) (28 VDC
should be supplied to SOV 2: Jumper 54 of the BOB (T01)).
(m) Select SOV 1 and SOV 2 to CLOSE, and make sure that the corresponding green
LEDs go off.
(n) Select COND/HTR to OFF.
(o) Select SOV 1 and SOV 2 to NORMAL.
(p) Select COND/HTR to MAN.
(q) With COND/HTR selected to MAN, select the rotary toggle switch TEMP CONTR to “–“
and hold for 5 seconds.
(r) On the break-out box (T01), the TCV green LED is off. Make sure that the BOB (T01)
TCV-CMD yellow LED (Jumper - 39) is on while TEMP CONTR is activated.
(s) Make sure that the break-out box (T01) TCV FULL CLOSE green LED is on (Jumper - 36).
(t) Push the toggle switch to “+” (open) on the cockpit control panel (06-280).
(u) On the break-out box (T01), make sure that the TCV-CMD green LED (Jumper - 38)
comes on while TEMP CONTR is activated and that the TCV motor is audible.
SUBTASK 21-00-05-700-019-A01
(5) Operational Test of the Heating System Without Cabin Control
(Ref. Fig. 1004)
WARNING: ALL SAFETY REQUIREMENTS FOR GROUND TESTS SHALL BE OBSERVED.
NOTE: This procedure may be carried out together with the procedure for testing the air
conditioning system with cabin control during the same ground run.
(a) Make sure that the heating air intake grille on left rear fuselage is not blocked by any
material.
(b) Start engines following normal procedure. Operate engines at 65% NF (Ground IDLE
Speed).
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– COND/HTR: OFF
– TEMP CONTR: N/A
– VENT-CREW: OFF
– VENT-PAX: OFF
(d) Set the 4 cockpit pedestal gaspers to the fully-open position.
(e) Set the 4 cockpit front face gaspers to the fully-closed position.
(f) Select COND/HTR to MAN.
(g) Select TEMP CONTR switch to lower central position and pulse to “–“ five times.
(h) Make sure that the HEATER ON advisory legend appears on MFD.
(i) Select VENT CREW to FAN HIGH and make sure that warm air is blown through the
windscreen and the side window diffusers.
(j) Select VENT CREW to OFF.
(k) Select SOV 1 and SOV 2 to close.
(l) Make sure that no air flows from the cabin diffusers or from the cockpit pedestal gaspers.
(m) Select COND/HTR to OFF and SOV 1 to NORMAL.
(n) Select COND/HTR to MAN and make sure that warm air flows from the diffusers.
(o) Select COND/HTR to OFF, SOV 1 to CLOSE and SOV 2 to NORMAL.
(p) Select COND/HTR to MAN and make sure that warm air flows from the diffusers.
(q) Select COND/HTR to OFF and SOV 1 to NORMAL.
(r) Select COND/HTR to MAN.
(s) Pulse switch TEMP CONTR to “+” slowly, gradually opening the TCV.
(t) Make sure that the flow of warm air increases from all diffusers.
(u) Continue to pulse the switch TEMP CONTR to “+” until the TCV is fully open.
(v) Make sure that the heating system cuts-off when the blowing temperature at the rear
cabin diffuser exceeds 85 ± 5 °C (185 ± 9 °F).
(w) Make sure that the heating system restarts when the temperature has fallen.
(x) Select COND/HTR to AUTO and TEMP CONTR rotary potentiometer to MIN.
(y) Make sure that the HEATER ON advisory legend appears on MFD and that warm air
flows from the cabin diffusers.
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(z) Rotate TEMP CONTR to the 12 o’clock position.
(aa) Make sure that air continues to flow from the diffusers at a higher temperature.
(ab) Turn TEMP CONTR fully-clockwise to MAX.
(ac) Make sure that air continues to flow from the diffusers at a higher temperature.
(ad) Select COND/HTR to OFF, SOV 1 and SOV 2 to CLOSE and make sure that the airflow
from the diffusers stops and advisory legend on MFD goes off.
(ae) Shut down engines according to normal procedure.
SUBTASK 21-00-05-700-045-A01
(6) Operational Test of the Heating System With Cabin Control, Subsystem 1 Fitted
(Ref. Fig. 1004)
conditioning system without cabin control during the same ground run.
material.
Speed).
– COND/HTR: OFF
– TEMP CONTR: N/A
– VENT-CREW: OFF
– VENT-PAX: OFF
– CONTR: CREW
(d) Configure the cabin control panel (06-290) as follows:
– VENT: OFF
– TEMP: - (minimum)
(e) Set the 4 cockpit pedestal gaspers to the fully-open position.
(f) Set the 4 cockpit front face gaspers to the fully-closed position.
(g) Select COND/HTR to MAN.
(h) Select TEMP CONTR switch to lower central position and pulse to “–“ five times.
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20204E01
(i) Make sure that the HEATER ON advisory legend appears on MFD.
(j) Select VENT CREW to FAN HIGH and make sure that warm air is blown through the
(k) Select VENT CREW to OFF.
(l) Select SOV 1 and SOV 2 to close.
(m) Make sure that no air flows from the cabin diffusers or from the cockpit pedestal gaspers.
(n) Select COND/HTR to OFF and SOV 1 to NORMAL.
(o) Select COND/HTR to MAN and make sure that warm air flows from the diffusers.
(p) Select COND/HTR to OFF, SOV 1 to CLOSE and SOV 2 to NORMAL.
(q) Select COND/HTR to MAN and make sure that warm air flows from the diffusers.
(r) Select COND/HTR to OFF and SOV 1 to NORMAL.
(s) Select COND/HTR to MAN.
(t) Pulse switch TEMP CONTR to “+” slowly, gradually opening the TCV.
(u) Make sure that the flow of warm air increases from all diffusers.
(v) Continue to pulse the switch TEMP CONTR to “+” until the TCV is fully open.
(w) Make sure that the heating system cuts-off when the blowing temperature at the rear
(x) Make sure that the heating system restarts when the temperature decreases.
(y) Pulse the switch TEMP CONTR to “–” three times to partially close the TCV.
(z) Set VENT-CONTR to PAX.
(aa) Make sure that ON and the red sun symbol are ON on the cabin control panel (06-290).
(ab) Rotate the TEMP control of the cabin control panel (06-290) to the “–” (minimum) position.
(ac) Make sure that warm air flows from all four of the cabin diffusers.
(ad) Rotate the TEMP control of the cabin control panel to the 12 o’clock position.
(ae) Make sure that the air flow from the cabin diffusers has increased.
(af) Rotate the TEMP control of the cabin control panel to the “+” (maximum) position.
(ag) Make sure that the air flow from the cabin diffusers has increased.
(ah) On the cockpit control panel (06-280), set VENT-CONTR to CREW.
(ai) Make sure that ON and the red sun symbol go off on the cabin control panel (06-290)
and that OFF is on.
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(aj) Select COND/HTR to AUTO and TEMP CONTR rotary potentiometer to MIN.
(ak) Make sure that the HEATER ON advisory legend appears on MFD and that warm air
(al) Rotate TEMP CONTR to the 12 o’clock position.
(am) Make sure that the temperature of the warm air flow from the diffusers has increased.
(an) Turn TEMP CONTR fully-clockwise to MAX.
(ao) Make sure that air continues to flow from the diffusers at a higher temperature.
(ap) Select COND/HTR to OFF, SOV 1 and SOV 2 to CLOSE.
(aq) Make sure that the airflow from the diffusers stops and that advisory legend on MFD
goes off.
(ar) Shut down engines according to normal procedure.
SUBTASK 21-00-05-700-046-A01
(7) Operational Test of the Heating System With Cabin Control, Subsystem 2 Fitted
(Ref. Fig. 1004)
material.
Speed).
– COND/HTR: OFF
– TEMP CONTR: N/A
– VENT-CREW: OFF
– VENT-PAX: OFF
– CONTR: CREW
(d) Configure the cabin control panel (06-290) as follows:
– VENT: OFF
– TEMP: - (minimum)
(e) Set the 4 cockpit pedestal gaspers to the fully-open position.
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20204E01
(f) Set the 4 cockpit front face gaspers to the fully-closed position.
(g) Select COND/HTR to MAN.
(h) Select TEMP CONTR switch to lower central position and pulse to “–“ five times.
(i) Make sure that the HEATER ON advisory legend appears on MFD.
(j) Select VENT CREW to FAN HIGH and make sure that warm air is blown through the
(k) Select VENT CREW to OFF.
(l) Select SOV 1 and SOV 2 to close.
(m) Make sure that no air flows from the cabin diffusers or from the cockpit pedestal gaspers.
(n) Select COND/HTR to OFF and SOV 1 to NORMAL.
(o) Select COND/HTR to MAN and make sure that warm air flows from the diffusers.
(p) Select COND/HTR to OFF, SOV 1 to CLOSE and SOV 2 to NORMAL.
(q) Select COND/HTR to MAN and make sure that warm air flows from the diffusers.
(r) Select COND/HTR to OFF and SOV 1 to NORMAL.
(s) Select COND/HTR to MAN.
(t) Pulse switch TEMP CONTR to “+” slowly, gradually opening the TCV.
(u) Make sure that the flow of warm air increases from all diffusers.
(v) Continue to pulse the switch TEMP CONTR to “+” until the TCV is fully open.
(w) Make sure that the heating system cuts-off when the blowing temperature at the rear
(x) Make sure that the heating system restarts when the temperature decreases.
(y) Pulse the switch TEMP CONTR to “–” three times to partially close the TCV.
(z) Set VENT-CONTR to PAX.
(aa) Make sure that ON and the red sun symbol are ON on the cabin control panel (06-290).
(ab) Rotate the TEMP control of the cabin control panel (06-290) to the “–” (minimum) position.
(ac) Make sure that warm air flows from all four of the cabin diffusers.
(ad) Rotate the TEMP control of the cabin control panel (06-290) to the 12 o’clock position.
(ae) Make sure that the air flow from the cabin diffusers has increased.
(af) Rotate the TEMP control of the cabin control panel to the “+” (maximum) position.
(ag) Make sure that the air flow from the cabin diffusers has increased.
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(ah) On the cockpit control panel (06-280), set VENT-CONTR to CREW.
(ai) Make sure that ON and the red sun symbol go off on the cabin control panel (06-290)
and that OFF is on.
(aj) Select COND/HTR to AUTO and TEMP CONTR rotary potentiometer to MIN.
(ak) Make sure that the HEATER ON advisory legend appears on MFD and that warm air
(al) Rotate TEMP CONTR to the 12 o’clock position.
(am) Make sure that the temperature of the warm air flow from the diffusers has increased.
(an) Turn TEMP CONTR fully-clockwise to MAX.
(ao) Make sure that air continues to flow from the diffusers at a higher temperature.
(ap) Select COND/HTR to OFF, SOV 1 and SOV 2 to CLOSE.
(aq) Make sure that the airflow from the diffusers stops and that advisory legend on MFD
goes off.
(ar) Shut down engines according to normal procedure.
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A
06-280
COND / HEATER VENT

B COND HTR CREW
TEMP CONTR
A RECYCLE MAN OFF

Min FAN
NORM AUTO ON
HIGH
OFF FAN LOW
SOV Max
- + CONTR
PAX
1 2
NORMAL CREW
OFF
FAN
HIGH ON
CLOSE FAN LOW PAX
B
HEATING FUNCTION 06-290
CABIN CONTROL PANEL
SHUT OFF VALVE CHECK VALVE CHECK VALVE SHUT OFF VALVE
ENG 1 ENG 2
on on low
off off high
- +
temp vent
TEMPERATURE
CONTROL
VALVE
JET PUMP OVERHEAT
THERMAL
SWITCH
AMBIENT
AIR
FRONT CABIN REAR CABIN DUCT

EVAPORATOR DIFFUSOR DIFFUSOR TEMPERATURE
PACK
SENSOR
PEDESTRAL
OUTLETS
FAN
HEATING
CONTROL
FROM BOX
FLAPPER
VALVE
FROM
FLAPPER
VALVE
FAN PEDESTRAL
OUTLETS
EVAPORATOR FRONT CABIN REAR CABIN

PACK DIFFUSOR DIFFUSOR
ag516a01.cgm
Air Conditioning System - Test of the Heating Function

Figure 1004/GRAPHIC 21-00-05-991-008-A01
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SUBTASK 21-00-05-700-020-A01
(8) Operational Test on Ground of the Cockpit Air Conditioning System
(Ref. Fig. 1005,
Ref. Fig. 1006,
Ref. Fig. 1007,
Ref. Fig. 1008)
WARNING: WHEN THE GEN SWITCH IS SELECT TO ON, THE CONDENSER FANS TURN
SOME SECONDS.

NOTE: The outside air temperature (OAT) must be greater than or eqal to 20°C to perform the
full air conditioning system test.
electrical harness.
(b) Connect the air conditioning break-out box (T03) between the ACCB1 and the helicopter
harness (Ref. Fig. 1026).
(c) Connect the break-out box (T01) between the cockpit control panel (06-280) and the
helicopter harness (Ref. Fig. 1024).
(d) Configure the cockpit control panel (06-280) as follows:
– COND/HTR: NORMAL
– TEMP CONTR: MIN
– VENT-CREW: FAN LOW
– VENT-PAX: OFF
(e) Select GEN switches to ON.
(f) Make sure that on the air conditioning break-out box (T03) pin 29 of ACCB1 is grounded
(Ref. Fig. 1028).
(g) Make sure that on the break-out box (T01) pin 4 of connector J02 of the cockpit control
panel (06-280) is grounded (Ref. Fig. 1027).
(h) Make sure that the condenser fans are operating. If not, make sure that on the air
conditioning break-out box (T03):
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20204E01
– Pin 43 of ACCB1 is grounded (Ref. Fig. 1028).
– If satisfactory, test the harness.
– If the harness is satisfactory, do the test of the ACCB1 (Ref. ACMM 21-51-02 ).
(i) Make sure that the cockpit compressor clutch has engaged after 30 s and the compressor
of the forward system is running.
(j) If not, make sure that you have the following conditions on the air conditioning break-out
box (T03) (Ref. Fig. 1028):
– Around 28V between pin 8 and ground of ACCB1.
– Pin 36 is grounded.
– Between 2V and 5V between pin 5 and 6 of ACCB1.
(k) Configure the cockpit control panel (06-280) as follows:
– COND/HTR: RECYCLE
– TEMP CONTR: MIN
– VENT-CREW: FAN LOW
– VENT-PAX: OFF
(l) Select GEN switches to ON.
(m) Make sure that on the air conditioning break-out box (T03) pin 29 of ACCB1 is grounded
(Ref. Fig. 1028).
(n) Make sure that on the break-out box (T01) pin 4 of connector J02 of the Cockpit Control
Panel is grounded (Ref. Fig. 1027).
(o) Make sure that the condenser fans are operating. If not, make sure that on the air
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(p) Make sure that the cockpit compressor clutch has engaged after 30 s and the compressor
of the forward system is running.
(q) If not, make sure that you have the following conditions on the air conditioning break-out
box (T03) (Ref. Fig. 1028):
SUBTASK 21-00-05-700-021-A01
(9) Operational Test on Ground of the Cabin Air Conditioning System
(Ref. Fig. 1005,
Ref. Fig. 1006,
Ref. Fig. 1007,
Ref. Fig. 1008)
WARNING: WHEN THE GEN SWITCH IS SELECT TO ON, THE CONDENSER FANS TURN
SOME SECONDS.

NOTE: The outside air temperature (OAT) must be greater than or eqal to 20°C to perform the
full air conditioning system test.
electrical harness.
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20204E01
(b) Connect the air conditioning break-out box (T03) between the ACCB2 and the helicopter
(c) Connect the break-out box (T01) between the cockpit control panel (06-280) and the
helicopter harness (Ref. Fig. 1024).
(d) Configure the cockpit control panel (06-280) as follows:
– COND/HTR: NORMAL
– TEMP CONTR: MIN
– VENT-CREW: OFF
– VENT-PAX: FAN LOW
(e) Select GEN switches to ON.
(f) Make sure that on the air conditioning break-out box (T03) pin 29 of ACCB2 is grounded
(Ref. Fig. 1028).
(g) Make sure that on the break-out box (T01) pin 4 of connector J02 of the cockpit control
panel (06-280) is grounded (Ref. Fig. 1027).
(h) Make sure that the condenser fans are operating. If not, make sure that on the air
(i) Make sure that the cockpit compressor clutch has engaged after 30 s and the compressor
of the AFT system is running.
(j) If not, make sure that you have the following conditions on the air conditioning break-out
box (T03) (Ref. Fig. 1028):
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(k) Configure the cockpit control panel (06-280) as follows:
– COND/HTR: RECYCLE
– TEMP CONTR: MIN
– VENT-CREW: OFF
– VENT-PAX: FAN LOW
(l) Select GEN switches to ON.
(m) Make sure that on the air conditioning break-out box (T03) pin 29 of ACCB2 is grounded
(Ref. Fig. 1028).
(n) Make sure that on the break-out box (T01) pin 4 of connector J02 of the Cockpit Control
Panel is grounded (Ref. Fig. 1027).
(o) Make sure that the condenser fans are operating. If not, make sure that on the air
(p) Make sure that the cockpit compressor clutch has engaged after 30 s and the compressor
of the AFT system is running.
(q) If not, make sure that you have the following conditions on the air conditioning break-out
box (T03) (Ref. Fig. 1028):
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SUBTASK 21-00-05-700-022-A01
(10) Operational Test of the Air Conditioning System Without Cabin Control During Ground Run
(Ref. Fig. 1005,
Ref. Fig. 1006,
Ref. Fig. 1007,
Ref. Fig. 1008)
conditioning system with cabin control during the same ground run.
(a) Test Procedure for the Cockpit Air Conditioning System
1 Make sure that the ventilation air intakes are not blocked by any material.
2 Configure the Cockpit Control Panel (06-280) as follows:
– COND/HTR: OFF
– TEMP CONTR: MIN
– VENT-CREW: OFF
– VENT-PAX: OFF
3 Set the 4 cockpit pedestal gaspers to the fully-closed position.
4 Set the 4 cockpit front face gaspers to the fully-open position.
5 Start engines following normal procedure. Operate engines at 65% NF (Ground

IDLE Speed).
6 Select VENT CREW to FAN HIGH.
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7 Make sure that FWD VENT advisory legend comes ONon the MFD, and that there is
an airflow on the different cockpit outlets.
8 Select COND/HTR to NORM.
9 Make sure that AIR COND ON advisory legend comes ON on the MFD.
10 Make sure that there is a cool airflow from cockpit diffusers.
11 Select COND/HTR to OFF and make sure that advisory legend changes from AIR
COND ON to FWD VENT.
12 Select VENT CREW to OFF.
(b) Test Procedure for the Cabin Air Conditioning System
– COND/HTR: OFF
– TEMP CONTR: MIN
– VENT-CREW: OFF
– VENT-PAX: OFF
2 Set the 12 cabin gaspers to the fully-open position.
3 Select VENT PAX to FAN HIGH.
4 Make sure that AFT VENT advisory legend comes ON on the MFD, and that there is
an airflow on the different cabin outlets.
5 Select COND/HTR to NORM, and make sure that TEMP CONTR is set to MIN.
7 Make sure that sure that there is a cold airflow from cabin diffusers.
COND ON to AFT VENT.
9 Select VENT PAX to OFF.
10 Shut down engines according to normal procedure.
SUBTASK 21-00-05-700-047-A01
(11) Operational Test of the Air Conditioning System With Cabin Control During Ground Run
(Ref. Fig. 1005,
Ref. Fig. 1006,
Ref. Fig. 1007,
Ref. Fig. 1008)
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(a) Test Procedure for the Cockpit Air Conditioning System
1 Make sure that the ventilation air intakes are not blocked by any material.
– COND/HTR: OFF
– TEMP CONTR: MIN
– VENT-CREW: OFF
– VENT-PAX: OFF
– CONTR: CREW
3 Set the 4 cockpit pedestal gaspers to the fully-closed position.
4 Set the 4 cockpit front face gaspers to the fully-open position.
5 Start engines following normal procedure. Operate engines at 65% NF (Ground

IDLE Speed).
6 Select VENT CREW to FAN HIGH.
7 Make sure that FWD VENT advisory legend comes ON on the MFD, and that there is
an airflow on the different cockpit outlets.
8 Select COND/HTR to NORM.
9 Make sure that AIR COND ON advisory legend comes on on the MFD.
11 Select COND/HTR to RECYCLE.
COND ON to FWD VENT.
14 Select VENT CREW to OFF.
(b) Test Procedure for the Cabin Air Conditioning System
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– COND/HTR: OFF
– TEMP CONTR: MIN
– VENT-CREW: OFF
– VENT-PAX: OFF
– CONTR: CREW
2 Configure the Cabin Control Panel (06-290) as follows:
– VENT: OFF
– TEMP: “-” (MINIMUM)
3 Select VENT PAX to FAN HIGH.
4 Set the 12 cabin gaspers to the fully-open position.
5 Make sure that AFT VENT advisory legend comes ON on the MFD, and that there is
an airflow on the different cabin outlets.
6 Select COND/HTR to NORM, and make sure that TEMP CONTR is set to MIN.
8 Make sure that sure that there is a cold airflow from cabin diffusers.
9 Select COND/HTR to RECYCLE.
10 Make sure that there is a continued flow of cool air from cabin diffusers.
11 Select VENT-PAX to OFF.
12 Select VENT-CONTR to PAX.
13 Make sure that ON and the snowflake symbol are ON on the cabin control panel
(06-290).
14 On the cabin control panel (06-290) select VENT to HIGH and TEMP to the 12
o’clock position.
15 Make sure that there is a cool airflow from cabin overhead diffusers.
16 On the cabin control panel (06-290) select TEMP to ”-“ and make sure that the
airflow from cabin outlets has cooled.
17 Set COND/HTR to OFF and make sure that advisory legend changes from AIR
COND ON to FWD VENT and that the snowflake symbol is off on the cabin control
panel (06-290).
18 On the cabin control panel (06-290) select VENT to OFF and make sure that all
airflow has stopped in the cabin and that AFT VENT is off.
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19 Return cockpit and cabin control panels to pre-test condition.
20 Shut down engines according to normal procedure.
SUBTASK 21-00-05-700-048-A01
(12) First Flight Operational Test of the Air Conditioning System
(Ref. Fig. 1005,
Ref. Fig. 1006,
Ref. Fig. 1007,
Ref. Fig. 1008)
NOTE: This procedure must be carried out only after successful completion of all tests before.
NOTE: Flight condition to be agreed with flight test department.
(a) Configure the Cockpit Control Panel (06-280) as follows:
– COND/HTR: OFF
– TEMP CONTR: MIN
– VENT-CREW: OFF
– VENT-PAX: OFF
– CONTR: CREW
(b) Set the 4 cockpit pedestal gaspers to the fully-closed position.
(c) Set the 4 cockpit front face gaspers to the fully-open position.
(d) Set the 12 cabin gaspers to the fully-open position.
(e) Select VENT-CREW and VENT-PAX to FAN HIGH.
(f) Make sure that FWD VENT and AFT VENT advisory legends appear on the MFD, and
that there is an airflow on the different cockpit and cabin outlets.
(g) Select COND/HTR to NORM, and make sure that TEMP CONTR is set to MIN.
(h) Make sure that AIR COND ON advisory legend comes ON on the MFD.
(i) Select VENT/PAX to OFF and CONTR to PAX on the cockpit control panel, and make
sure that the cabin flow has stopped.
(j) Select VENT to HIGH and TEMP to “-“ on the cabin control panel and make sure that cool
air is flowing again from the cabin diffusers.
(k) Select COND/HTR to OFF and make sure that advisory legend AIR COND ON is off.
(l) Select VENT-CREW and VENT-PAX to OFF.
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A
06-280
COND / HEATER VENT

A
RECYCLE MAN OFF
Min FAN
NORM AUTO ON
HIGH
OFF FAN LOW
SOV Max
- + CONTR
1 PAX
2
NORMAL CREW
OFF
FAN
HIGH ON
CLOSE FAN LOW PAX
COCKPIT CONDITIONING FUNCTION
FRONT FACE OUTLETS

LOWER SIDE
WINDOW DEMISTER
UPPER SIDE
WINDOW DEMISTER
EVAPORATOR MAIN WINSHIELD

PACK DEMISTER
FLAPPER
VALVE FAN
AIR INTAKE
RECIRC.
HEATING
HEATING
RECIRC.
AIR INTAKE
FLAPPER FAN
VALVE
MAIN WINSHIELD
DEMISTER
EVAPORATOR
PACK
UPPER SIDE
WINDOW DEMISTER
LOWER SIDE
ag517a01.cgm
WINDOW DEMISTER
FRONT FACE OUTLETS
Air Conditioning System - Test of the Conditioning Function (Cockpit Zone)

Figure 1005/GRAPHIC 21-00-05-991-009-A01
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Apr 01/11
20204E01
A
06-280
COND / HEATER VENT

A
B RECYCLE
NORM
MAN
AUTO Min FAN

HIGH
OFF
ON
OFF FAN LOW
SOV Max
- + CONTR
1 PAX
2
NORMAL CREW
OFF
FAN
ON
HIGH
CLOSE FAN LOW PAX
B
06-290
CABIN CONTROL PANEL
on on low
off off high
- +
temp vent
CABIN CONDITIONING FUNCTION
SIDE VENTS DIFFUSER
EVAPORATOR SINGULAR GASPERS DIFFUSER

CHECK PACK
VALVE FAN
RECIRC.
FLAPPER
VALVE
AIR INTAKE MANIFOLD
FAN

ag518a01.cgm
SIDE VENTS DIFFUSER
Air Conditioning System - Test of the Conditioning Function (Cabin Zone)

Figure 1006/GRAPHIC 21-00-05-991-010-A01
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Apr 01/11
20204E01
FAILURE
READ OUT
MEMORY SCAN
FAILURE MESSAGE INDICATED : FAILURE MESSAGE INDICATED :

NO MEMORIZED HP-FAULT, LP-FAULTS, HP-FAULT, LP-FAULTS, SCAN
FAILURE TS -FAULT, TEMP. SENSOR FAULT TS -FAULT, TEMP. SENSOR FAULT FAILURE
SELECT SELECT
SET / RESET READ OUT READ OUT SET / RESET
SCAN FUNCTION
SELECT
RESET SET
SET
MEMORY MEMORY
RESET
START
START ABORT
SET MEMORY
OK
RESET MEMORY OK
OR 1
RESET MEMORY FAULT
ag540a01.cgm
1 REASON FOR THE FAULT MESSAGE :

- FAILURE STILL PRESENT
- MAU FAILURE MESSAGE STILL ILLUMINATED. DO RESET THE MESSAGE (CUT OFF 28 VDC)
- NO FAILURE PRESENT AND RESET NOT POSSIBLE. REPLACE ACCB
Air Conditioning System - Flow Chart Test of the Air Conditioning Function
Figure 1007/GRAPHIC 21-00-05-991-159-A01
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Apr 01/11
20204E01
HELICOPTER
+ 28 Vdc 0 Vdc + 28 Vdc 0 Vdc
FWD-EVAP.- AFT-EVAP.-
M FAN-RELAY FAN-RELAY M
FWD-EVAP.-FAN + 28 Vdc R1 FWD-EVAP.-FAN
R2 + 28 Vdc
0 Vdc + 12 Vdc
FWD
FWD-CLUTCH
COMPRESSOR- 0 Vdc + 12 Vdc
RELAY
CLUTCH
AFT-CLUTCH AFT-COMPRESSOR-
RELAY CLUTCH
J153 J152
T03 OR OR
J60 J59 T03
T04
ACCB1 T04 ACCB2
FWD-MAINTENANCE
CONNECTOR AFT MAINTENANCE
CONNECTOR
FWD-TS1
AFT-TS1
FWD-TS2
FWD-LP
AFT-LP
FWD-HP
AFT-HP
FWD-TEMP.-SENSOR
AFT-TEMP.-SENSOR
COCKPIT
CONTROL
ag519c01.cgm
PANEL
Test of the Air Conditioning System - Electrical Connection of the Special Tools (T03) and (T04) (Sheet 1 of 2)
Figure 1008/GRAPHIC 21-00-05-991-011-A01
21-00-05 Page 1033

Apr 01/11
20204E01
HELICOPTER
T01
HCB
+ 28 Vdc 0 Vdc + 28 Vdc 0 Vdc
FWD-EVAP.- AFT-EVAP.-
M FAN-RELAY FAN-RELAY M
FWD-EVAP.-FAN + 28 Vdc R1 FWD-EVAP.-FAN
R2 + 28 Vdc
0 Vdc + 12 Vdc J144
OR
FWD J151
FWD-CLUTCH
COMPRESSOR- 0 Vdc + 12 Vdc
RELAY
CLUTCH
T02 AFT-CLUTCH AFT-COMPRESSOR-
RELAY CLUTCH
J152
HEATING - MAINTENANCE OR
CONNECTOR J59
J153
ACCB1 OR ACCB2
J60
FWD-MAINTENANCE
CONNECTOR AFT MAINTENANCE
CONNECTOR
FWD-TS1
AFT-TS1
FWD-TS2
FWD-LP
AFT-LP
FWD-HP
AFT-HP
FWD-TEMP.-SENSOR
AFT-TEMP.-SENSOR
T01
ag452c01.cgm
COCKPIT
CONTROL
PANEL
Test of the Ventilation and Heating System - Electrical Connection of the Special Tools (T01) and (T02) (Sheet 2 of 2)
Figure 1008/GRAPHIC 21-00-05-991-011-A01
21-00-05 Page 1034

Apr 01/11
20204E01
E. Close-up
Not applicable
21-00-05 Page 1035

Apr 01/11
20204E01
TASK 21-00-05-810-801-A01
3. Fault Isolation Procedure for the Refrigerant Circuits
Self-explanatory

BLOCK
GRAPHIC-21-00-05-991-161-A01 1000 FIGURE 1009
TASK-21-00-05-700-801-A01 1000 PRESSURE LEAK TEST OF THE
REFRIGERANT CIRCUIT
TASK-21-00-05-020-801-A01 3000 REMOVAL AND DISASSEMBLY OF THE
RIGHT COCKPIT EVAPORATOR (03-130)
AND THE RIGHT COCKPIT PLENUM
(03-200)
TASK-21-00-05-020-802-A01 3000 REMOVAL AND DISASSEMBLY OF THE
LEFT COCKPIT EVAPORATOR (03-340)
AND THE LEFT COCKPIT PLENUM
(03-200)
TASK-21-00-05-020-804-A01 3000 REMOVAL OF THE DUCT DISTRIBUTION
AIR CONDITIONING CABIN SYSTEM
TASK-21-00-05-020-805-A01 3000 REMOVAL OF THE DISTRIBUTION AIR
CONDITIONING CABIN SYSTEM
TASK-21-00-05-040-801-A01 3000 DISASSEMBLY OF THE RIGHT SIDE
OF THE COCKPIT LOW PRESSURE
DUCTING
TASK-21-00-05-040-802-A01 3000 DISASSEMBLY OF THE LEFT SIDE
DUCTING
TASK-21-00-05-040-803-A01 3000 DISASSEMBLY OF THE COCKPIT
REFRIGERANT SYSTEM
TASK-21-00-05-040-804-A01 3000 DISASSEMBLY OF THE CABIN
REFRIGERANT SYSTEM
TASK-21-00-05-040-805-A01 3000 DISASSEMBLY OF THE GENERATION
OF THE CABIN AIR CONDITIONING
SYSTEM
21-00-05 Page 1036

Apr 01/11
20204E01

BLOCK
SYSTEM AND REMOVAL OF THE
MANIFOLD (07-430)
TASK-21-00-05-420-801-A01 7000 INSTALLATION OF THE MANIFOLD
(07-430) AND ASSEMBLY OF THE LEFT
SIDE OF THE CABIN AIR CONDITIONING
SYSTEM
TASK-21-00-05-420-803-A01 7000 INSTALLATION OF THE DISTRIBUTION
TASK-21-00-05-420-804-A01 7000 INSTALLATION OF THE DUCT
DISTRIBUTION AIR CONDITIONING
CABIN SYSTEM
TASK-21-00-05-420-806-A01 7000 INSTALLATION AND ASSEMBLY OF THE
LEFT COCKPIT EVAPORATOR (03-340)
AND THE LEFT COCKPIT PLENUM
(03-200)
TASK-21-00-05-420-807-A01 7000 ASSEMBLY OF THE COCKPIT
REFRIGERANT SYSTEM
TASK-21-00-05-440-814-A01 7000 ASSEMBLY OF THE RIGHT SIDE OF THE
CABIN AIR CONDITIONING SYSTEM
TASK-21-00-05-440-815-A01 7000 ASSEMBLY OF THE GENERATION AIR
CONDITIONING SYSTEM
TASK-21-00-05-440-816-A01 7000 ASSEMBLY OF THE CABIN
REFRIGERANT SYSTEM
TASK-21-00-05-440-819-A01 7000 ASSEMBLY OF THE LEFT SIDE OF THE
COCKPIT LOW PRESSURE DUCTING
TASK-21-00-05-440-821-A01 7000 INSTALLATION AND ASSEMBLY OF THE
RIGHT COCKPIT EVAPORATOR (03-130)
AND THE RIGHT COCKPIT PLENUM
(03-200)
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 21-00-05-810-001-A01
(1) Pressure Leak Test of the Refrigerant Circuit
(Ref. Fig. 1009)
21-00-05 Page 1037

Apr 01/11
20204E01
PRESSURE LEAK TEST OF THE

REFRIGERANT CIRCUIT
Do the pressure leak test of the refrigerant

circuit (Ref. TASK 21-00-05-70-801-A01).
No Yes
Test is correct?
Disassemble the refrigerant circuit.

(Ref. TASK 21-00-05-040-801-A01, No maintenance action is required
TASK 21-00-05-040-802-A01,
TASK 21-00-05-040-803-A01,
TASK 21-00-05-020-801-A01,
TASK 21-00-05-020-802-A01,
TASK 21-00-05-040-804-A01,
TASK 21-00-05-040-806-A01,
TASK21-00-05-040-807-A01,
TASK 21-00-05-040-805-A01,
TASK 21-00-05-020-804-A01
and TASK 21-00-05-020-805-A01).
Replace the defective parts.
Reassemble the refrigerant circuit.
(Ref. TASK 21-00-05-420-803-A01,
TASK 21-00-05-420-804-A01,
TASK 21-00-05-440-815-A01,
TASK 21-00-05-420-801-A01,
TASK 21-00-05-440-814-A01,
TASK 21-00-05-440-816-A01,
TASK 21-00-05-420-806-A01,
TASK 21-00-05-440-821-A01,
TASK 21-00-05-420-807-A01,
TASK 21-00-05-440-819-A01
and TASK 21-00-05-440-820-A01).
ag897a01.cgm
Pressure Leak Test of the Refrigerant Circuit

Figure 1009/GRAPHIC 21-00-05-991-161-A01
21-00-05 Page 1038

Apr 01/11
20204E01
E. Close-up
Not applicable
21-00-05 Page 1039

Apr 01/11
20204E01
TASK 21-00-05-810-806-A01
4. Fault Isolation Procedure for the Air Conditioning System
Self-explanatory
(a) Special Tools

T04 92600A010000 1 AIR CONDITIONING FAILURE READ OUT BOX

BLOCK
CMM 21-49-07 1000 COMPONENT MAINTENANCE MANUAL
GRAPHIC-21-00-05-991-159-A01 1000 FIGURE 1007
GRAPHIC-21-00-05-991-162-A01 1000 FIGURE 1010
GRAPHIC-21-00-05-991-175-A01 1000 FIGURE 1023
GRAPHIC-21-00-05-991-178-A01 1000 FIGURE 1026
GRAPHIC-21-00-05-991-180-A01 1000 FIGURE 1028
SUBTASK-21-00-05-700-016-A01 1000 OPERATIONAL TEST OF THE CABIN
FORCED VENTILATION
TASK-21-00-05-700-801-A01 1000 PRESSURE LEAK TEST OF THE
REFRIGERANT CIRCUIT
TASK-21-00-05-700-806-A01 1000 TEST OF THE AIR CONDITIONING
SYSTEM
TASK-21-00-05-810-801-A01 1000 FAULT ISOLATION PROCEDURE FOR
THE REFRIGERANT CIRCUITS
TASK-21-00-05-020-803-A01 3000 REMOVAL OF THE TEMPERATURE
SENSOR (06-220) AND THE CONTROL
PANELS (06-280), (06-290)
TASK-21-00-05-020-806-A01 3000 REMOVAL OF THE AIR CONDITIONING
CONTROL BOXES SYSTEM
21-00-05 Page 1040

Apr 01/11
20204E01

BLOCK
TASK-21-00-05-040-815-A01 3000 REMOVAL OF THE REFRIGERANT
SENSOR (10-650) AND THE
THERMOSTAT (10-660) - DISASSEMBLY
OF THE HIGH PRESSURE SYSTEM
TASK-21-00-05-420-802-A01 7000 INSTALLATION OF THE AIR
CONDITIONING CONTROL BOXES
SYSTEM
TASK-21-00-05-420-805-A01 7000 INSTALLATION OF THE CONTROL
PANELS (06-280), (06-290) AND THE
TEMPERATURE SENSOR (06-220)
TASK-21-00-05-440-806-A01 7000 ASSEMBLY OF THE HIGH PRESSURE
SYSTEM - INSTALLATION OF THE
THERMOSTAT (10-660) AND THE
CONDITIONING SYSTEM
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 21-00-05-810-017-A01
(1) Fault Isolation Messages
(Ref. Fig. 1010)

NOTE: For the installation of the air conditioning break-out box (T03), refer to Fig. 1026.
NOTE: For the description of the air conditioning break-out box (T03), refer to Fig. 1028.
NOTE: Before the failure scan on the air conditioning failure read out box (T04), do a reset of
the CAUTION and WARNING indicators in the cockpit (Ref. Fig. 1023).
(a) Fault Isolation for the Air Conditioning Function (Ref. Fig. 1010 Sheet 2)
(b) Fault Isolation for the LP Switch (Ref. Fig. 1010 Sheet 3)
(c) Fault Isolation for the HP Switch (Ref. Fig. 1010 Sheet 4)
(d) Fault Isolation for the HP + LP Switches (Ref. Fig. 1010 Sheet 5)
(e) Fault Isolation for the Thermal Switches (Ref. Fig. 1010 Sheet 6)
21-00-05 Page 1041

Apr 01/11
20204E01
(f) Fault Isolation for the Temperature Sensors (Ref. Fig. 1010 Sheet 7)
SUBTASK 21-00-05-810-025-A01
(2) Fault Isolation for the Function Forced Ventilation System
Procedure deleted
SUBTASK 21-00-05-810-024-A01
(3) Electrical Bonding
Procedure deleted
E. Close-up
Not applicable
21-00-05 Page 1042

Apr 01/11
20204E01
FAULT ISOLATION MESSAGES
Connect the Air Conditioning BOB (T03) between the Air Conditioning Control
Box (ACCB) and the helicopter wiring harness (Ref. Fig. 1026).
Interrogate the relevant Air Conditioning Control Box (ACCB1 or ACCB2) by

connecting the Air Conditioning FROB (T04) to the relevant maintenance
connector (J59 or J60) in the luggage compartment.
For Short Nose, (J152 or J153) For Long Nose.
Record the fault message
Temperature
Air Conditioning LP Switch HP Switch HP Switch and LP Thermal Switch
Sensors (TEMP
Function. (LP FAULT). (HP FAULT). Switch. (TS FAULT).
SENSOR FAULT).
See sheet 2 See sheet 3 See sheet 4 See sheet 5 See sheet 6 See sheet 7
ag898b01.cgm
Fault Isolation Messages

(Sheet 1 of 7)
Figure 1010/GRAPHIC 21-00-05-991-162-A01
21-00-05 Page 1043

Apr 01/11
20204E01
Fault isolation concerning

Air Conditioning Function
Insufficient cooling with noise No cooling on one of the

Air Conditioning does not two systems Air Conditioning operating
and/or smoke at the
operate. and Air Conditioning Failure and reduction in air flow
Compressor Pack S/A.
(see indication on the after a few minutes.
Cockpit MFD).
Check the Compressor Pack

Check the function Forced
Ventilation System Assy (05-010) (Ref. CMM
(Ref. SUBTASK 21-51-35) and replace if
Check the Thermal Switches
necessary.
21-00-05-700-016-A01). (Ref. TASK
Removal (Ref. TASK
21-00-05-700-806-A01)
21-00-05-040-805-A01)
Installation (Ref. TASK
Make sure that the circuit 21-00-05-440-815-A01) On the Break-Out Yes
refrigerant system is Box (T03), the CLUTCH
correct. Push slightly on green led is "ON"?
the servicing valve of the After compressor failure,
dryer receivers (05-120) or replace systematically the dryer No
(05-190). receiver:
- Removal
- Flush the refrigerant circuit
- installation. Check the electrical Check the wiring and
Yes bonding. replace the defective
There is oil? parts
No
Do a pressure leak test of Do a pressure leak test of Check the Compressor Pack
the refrigerant circuits (Ref. the refrigerant circuits (Ref. Assy (05-010) (Ref. CMM
TASK TASK 21-51-35) and replace if
21-00-05-700-801-A01). 21-00-05-700-801-A01). necessary .
Do a vacuum of the Air Do a vacuum of the Air Removal (Ref.
Conditioning System. Conditioning System. TASK21-00-05-040-805-A01)
Do a filling for a new or Do a filling for a new or Installation (Ref.
fully flushed Air Conditioning fully flushed Air Conditioning TASK21-00-05-440-815-A01)
System (Ref. TASK System (Ref. TASK
21-00-05-810-801-A01). 21-00-05-810-801-A01).
Check the wiring connection
and the
On the Cockpit Control 28 VDC power supply
Make sure that there is no
Panel (06-280), (between jumper 46 and
oil in all the hoses and
set VENT to "ON" 44) on the Cockpit Control
refrigerant components.
(or COND to "NORM") Panel (06-280).
On the Break-Out
Yes Box (T03), VENTILATION No
SELECTION green led is "ON"? (or A/C
No The wiring connection Yes
SELECTION green led is "ON"?)
and the power supply are
corrects?
ag899a01.cgm
Do the test of the HP switch

and the LP switch (Ref. Repair the Cockpit
TASK 21-00-05-700-806-A01) Repair the defective parts. Control Panel (06-280)
(Ref. CMM 21-50-03).

Air conditioning Function (Sheet 2 of 7)
Figure 1010/GRAPHIC 21-00-05-991-162-A01
21-00-05 Page 1044

Apr 01/11
20204E01

LP Switch (LP FAULT)
Yes On the BOB (T03), No

LP SIG red led is "ON"?
Check the wiring of the LP No Yes

On the BOB (T03), EVAP,
Switch (03-120) and replace
FAN1-FAILURE red led is "ON"?
if necessary.
Examine the thermostatic

Examine the refrigerant circuit: expansion valve filter. Make sure that the evaporator
- Do a pressure leak test of Clean if necessary. air pass is not clogged and
the refrigerant circuits and If the OAT (Outside Air that the distribution ducting is
repair if necessary Temperature) is lower than 30°C in good conditions.
(Ref. TASK (86°F), replace the dryer
21-00-05-700-801-A01). receiver.
- Do a vacuum of the Air
Conditioning System.
- Do a filling for a new or fully
flushed Air Conditioning System.
(Ref. TASK Yes The evaporator air pass is
21-00-05-810-801-A01) clogged?
No
Clean the evaporator.

(Ref. TASK
21-00-05-160-801-A01)
During ground run, check the

evaporator air outlet
temperature and if thermal
switch (10-660) is confirmed to
open at a temperature higher
than 4°C, replace the thermal
switch (10-660).
Removal (Ref. TASK
21-00-05-040-815-A01)
21-00-05-440-806-A01)
ag900a01.cgm

LP Switch (LP FAULT) (Sheet 3 of 7)
Figure 1010/GRAPHIC 21-00-05-991-162-A01
21-00-05 Page 1045

Apr 01/11
20204E01

HP Switches (HP FAULT)
No The OAT (Outside Air Yes

Temperature is higher than
55°C (131°F)?
Check that the condenser fan air

Do the test of the function Forced
inlet is not blocked and that the
Ventilation System
condenser air pass(es) is (are) not
(Ref. TASK 21-00-05-700-806-A01).
restricted.
No
On the BOB (T03), the
HP-SIG red led is "ON"?
Yes On the BOB (T03), the Yes

HP-SIG green led is "ON"?
No Examine the refrigerant circuit:

- Do a pressure leak test of the
refrigerant circuits (Ref. TASK
21-00-05-700-801-A01).
- Do a vacuum of the Air
Conditioning System (Ref. TASK
Check electrical connection and 21-00-05-810-801-A01).
wiring to the HP Switches (05-140 Clean the condenser fan and CAUTION: Mixture of air and R134
and/or 05-210) on the dryers replace fans if necessary. or refrigerant during filling increases
receivers (05-120 and/or 05-190). the system operation pressure and
Removal (Ref. TASK can lead to an HP failure..
21-00-05-040-805-A01) - Do a filling for a new or fully
Installation (Ref. TASK flushed Air Conditioning System
21-00-05-440-815-A01). (Ref. TASK 21-00-05-810-801-A01).
Make sure that the condenser

refrigerant circuit is not blocked by
metallic particles.
Flush the condenser refrigerant circuit
or replace it:
- Flush the condenser
(Ref. CMM 21-51-36)
- Removal (Ref. TASK
21-00-05-040-805-A01)
- Installation (Ref. TASK
21-00-05-440-815-A01)
Replace the dryer receiver.
ag901a01.cgm
Removal (Ref. TASK

21-00-05-040-805-A01)
21-00-05-440-815-A01)

HP Switches (HP FAULT) (Sheet 4 of 7)
Figure 1010/GRAPHIC 21-00-05-991-162-A01
21-00-05 Page 1046

Apr 01/11
20204E01

HP and LP Switches
On the BOB (T03), the TS1-SIG red

led and the TS2-SIG red led are
"ON".
Check the 28 V DC on the

compressor clutch.
(Ref. CMM 21-51-35)
No Yes
There is 28 V DC?
Check the electrical wiring of the Replace the Compressor Pack Assy
Compressor Pack. (05-100)
(Ref. CMM 21-51-35) Removal (Ref. TASK
21-00-05-040-805-A01)
21-00-05-440-815-A01)
If necessary, replace
the Air Conditioning Control Boxes
(06-160).
Removal (Ref. TASK
21-00-05-020-806-A01)
21-00-05-420-802-A01)
ag902a01.cgm

HP and LP Switches (Sheet 5 of 7)
Figure 1010/GRAPHIC 21-00-05-991-162-A01
21-00-05 Page 1047

Apr 01/11
20204E01

Thermal Switches (TS FAULT)
Yes No
The OAT (Outside Air
Temperature is higher than 20°C
(68°F)?
Check that the relevant evaporator

pass(es) is (are) not restricted.
On the BOB (T03), TS1-SIG

Yes red led and/or TS2-SIG red led are
"ON"?
(with a Refrigerant Evaporator Outlet
Temperature higher than 4°C (39.2°F))
No
Replace the Thermal Switch

(10-660)
No maintenace action is required
Removal (Ref. TASK
21-00-05-040-815-A01)
21-00-05-440-806-A01)
ag903a01.cgm

Thermal Switches (TS FAULT) (Sheet 6 of 7)
Figure 1010/GRAPHIC 21-00-05-991-162-A01
21-00-05 Page 1048

Apr 01/11
20204E01

Temperature sensors (TEMP FAULT)
On the BOB (T03), check the voltage between

the jumper 5 and 6.
The voltage should be equal to :
(2,73+(0,01 x air temp in °C)) VDC
No Yes
The voltage is correct?
On the BOB (T03), check the voltage between

the jumper 11 and 44.
The voltage should be equal to :
0 V when TEMP CONTR set to "-"(Min.)
3 V when TEMP CONTR set to "+"(Max.)
No
The voltage is correct?
Yes
Check the wiring of Temperature

Replace the Cockpit Control Panel Replace the Air Conditioning Control
Sensors (06-010 and 06-020).
(06-280). Boxes (06-100) and (06-160).
Repair or replace if necessary.
Removal (Ref. TASK Removal (Ref. TASK
(Ref. CMM 21-49-07) Removal (Ref.
21-00-05-020-803-A01) 21-00-05-020-806-A01)
TASK 21-00-05-040-815-A01)
Installation (Ref. TASK Installation (Ref. TASK
21-00-05-420-805-A01) 21-00-05-420-802-A01)
21-00-05-440-806-A01)
ag904a01.cgm

Temperature Sensors (TEMP FAULT) (Sheet 7 of 7)
Figure 1010/GRAPHIC 21-00-05-991-162-A01
21-00-05 Page 1049

Apr 01/11
20204E01
TASK 21-00-05-810-808-A01
5. Fault Isolation Procedure for the Forced Ventilation System Function
Self-explanatory
(a) Special Tools


BLOCK
GRAPHIC-21-00-05-991-163-A01 1000 FIGURE 1011
GRAPHIC-21-00-05-991-164-A01 1000 FIGURE 1012
GRAPHIC-21-00-05-991-165-A01 1000 FIGURE 1013
GRAPHIC-21-00-05-991-166-A01 1000 FIGURE 1014
GRAPHIC-21-00-05-991-167-A01 1000 FIGURE 1015
GRAPHIC-21-00-05-991-168-A01 1000 FIGURE 1016
GRAPHIC-21-00-05-991-169-A01 1000 FIGURE 1017
GRAPHIC-21-00-05-991-170-A01 1000 FIGURE 1018
GRAPHIC-21-00-05-991-176-A01 1000 FIGURE 1024
GRAPHIC-21-00-05-991-179-A01 1000 FIGURE 1027
SYSTEM
PANELS (06-280), (06-290)
TASK-21-00-05-020-805-A01 3000 REMOVAL OF THE DISTRIBUTION AIR
CONDITIONING CABIN SYSTEM
21-00-05 Page 1050

Apr 01/11
20204E01

BLOCK
DUCTING
DUCTING
SYSTEM
TASK-21-00-05-040-807-A01 3000 DISASSEMBLY OF THE LEFT SIDE OF
THE AIR CONDITIONING SYSTEM AND
REMOVAL OF THE MANIFOLD (07-430)
TASK-21-00-05-420-801-A01 7000 INSTALLATION OF THE MANIFOLD
(07-430) AND ASSEMBLY OF THE LEFT
SIDE OF THE CABIN AIR CONDITIONING
SYSTEM
TASK-21-00-05-420-803-A01 7000 INSTALLATION OF THE DISTRIBUTION
PANELS (06-280), (06-290) AND THE
C. Job Set-up
Not applicable
21-00-05 Page 1051

Apr 01/11
20204E01
D. Procedure

NOTE: When the VENT CREW toggle switch and the VENT PAX are to off position, the FWD FAN
CTL led, the AFT FAN CTL led, the FWD FV CMD led and the AFT FV CMD led on the
break-out box (T01) are yellow. All other led’s are off.
NOTE: When the break-out box (T01) is connected between the Cockpit Control Panel and the
helicopter electrical harness, the J02 connector must remain connected to the electrical
harness.
NOTE: For the installation of the break-out box (T01), refer to Fig. 1024.
SUBTASK 21-00-05-810-031-A01
(1) Cockpit: No Air Flow on Left or/and Right Side (the two sides are completely independent)
(Ref. Fig. 1011)
SUBTASK 21-00-05-810-033-A01
(2) Vent Fail Message on the MFD
(Ref. Fig. 1012)
SUBTASK 21-00-05-810-032-A01
(3) Low Flow at the Cockpit Gaspers with the Fan Running
(a) No left/right fan running in high speed mode (Ref. Fig. 1013).
(b) Fan running in low and high speed mode (Ref. Fig. 1014).
SUBTASK 21-00-05-810-028-A01
(4) No Flow at the Cabin Outlets
(Ref. Fig. 1015)
SUBTASK 21-00-05-810-029-A01
(5) Low Flow at the Cabin Outlets
(a) Fan not running in high speed mode (Ref. Fig. 1016).
(b) Fan running in low and high speed mode (Ref. Fig. 1017).
(c) Flow misbalance between left and right side (fan running in low and high speed mode,
flapper valve open) (Ref. Fig. 1018).
SUBTASK 21-00-05-810-030-A01
(6) Electrical Bonding
Procedure deleted
E. Close-up
Not applicable
21-00-05 Page 1052

Apr 01/11
20204E01
NO AIR FLOW ON THE LEFT/RIGHT SIDE
Connect the BOB (T01) between

the Cockpit Control Panel
(06-280) and the electrical
harness.
(Ref. Fig. 1024)
Check the power supply of the

Fan on the BOB (T01):
- the FWD FAN ON green led is
"on".
Yes The green led is No

"on" ?
Check wiring and confirm the

Check the connections of the presence of 28VDC between
cockpit distribution ducts. pins D and F of power supply
Search for leakage, especially to the Fan.
at connections. Inspect flexible (Ref. CMM 21-52-62)
pipes. Secure the flexible/rigid
connections appropriately and
repair flexibles pipes if
necessary. The wiring and the
No Yes
power suppply are
correct ?
Replace the Cockpit Control

Repair the wiring and/or the Panel (06-280).
power supply of the Cockpit Removal (Ref. TASK
Panel. 21-00-05-020-803-A01)
(Ref. CMM 21-50-03) Installation (Ref. TASK
21-00-05-420-805-A01)
Disconnect the BOB (T01).

Connect the Cockpit Control
Panel with the electrical
ag905a01.cgm
harness.
Do the test of the system.
(Ref. TASK
21-00-05-700-806-A01)
No Flow on the Left or/and Right Side

Figure 1011/GRAPHIC 21-00-05-991-163-A01
21-00-05 Page 1053

Apr 01/11
20204E01
VENT FAIL MESSAGE ON THE MFD
Connect the BOB (T01) between the Cockpit

Control Panel (02-800) and the electrical
harness.
(Ref. Fig. 1024)
Check the Fan on the BOB (T01):

- the AFT FAN1 FAILURE red led is on
NOTE: the AFT FAN2 FAILURE is not ^Iused
in the forced ventilation system
Yes No
The led is "on" ?
Replace the Cabin Fan

(05-310)/(05-390). Repair the power supply of the
Removal (Ref. TASK Cabin Fan.
21-00-05-020-805-A01) (Ref. CMM 21-21-32)
21-00-05-420-803-A01)

Panel with the electrical
harness.
Do the test of the system.
(Ref. TASK
21-00-05-700-806-A01)
ag906a01.cgm
Vent Fail Message on the MFD

Figure 1012/GRAPHIC 21-00-05-991-164-A01
21-00-05 Page 1054

Apr 01/11
20204E01
LOW FLOW AT THE COCKPIT GASPERS

WITH FAN RUNNING AND NO LEFT/RIGHT FAN
RUNNING IN HIGH SPEED MODE

harness
(Ref. Fig. 1024).
Select VENT CREW to FAN HIGH

Check the high speed order on the BOB
(T01) :
- the FWD-FAN-CTL yellow led is on
- the FWD-FAN-ON green led is on
Yes No
The leds are "ON" ?
Check the wiring and confirm the

presence of 28VDC between pins D and
F of power supply to the Fan
Connector (Ref. CMM 21-52-62).
NOTE : Remove the jumpers
FWD-FAN-ON (Jumper 15) and
FWD-FAN-CTL (Jumper 16) to make
sure of the indication.
No The wiring and the power Yes

supply are correct ?
Replace the concerned Fan Replace the Cockpit Control Panel

Repair the power supply of
(02-160) or (02-420). (06-280).
the Fan.
(Ref. CMM 21-52-62).
21-00-05-020-805-A01) 21-00-05-020-803-A01)
21-00-05-420-803-A01) 21-00-05-420-805-A01)

Connect the Cockpit Control Panel with
ag907a01.cgm
the electrical harness.

Do the test of the system
(Ref. TASK 21-00-05-700-806-A01).
Low Flow at the Cockpit Gaspers With Fan Running - Fan Not Running in High Speed Mode
Figure 1013/GRAPHIC 21-00-05-991-165-A01
21-00-05 Page 1055

Apr 01/11
20204E01
LOW FLOW AT THE COCKPIT GASPERS

WITH FAN RUNNING AND FAN RUNNING
IN LOW AND HIGH SPEED MODE

harness
(Ref. Fig. 1024).
Check the power supply order

to the (FV) Flapper Valve (s)
(02-120)/(02-380), on the BOB
(T01) :
- the FWD-FV-CMD-H green led
is "on"
Check the presence of 28VDC No

The green led is "ON" ?
between Jumper 25 and 32.
Yes
Yes The power supply is
The valve still closed
correct ? No
(FWD-FV FULL CLOSE green
No led is "ON") ?
Repair the power supply of Yes

Cockpit Control Panel
(Ref. CMM 21-50-03). Check wiring and confirm the
presence of 28VDC between
pins 3 and 4 of power supply
to the valve
(Ref. CMM 21-51-03).
The wiring and the power No

Yes
Replace the Cockpit Control Replace the concerned Flapper Valve

Panel (06-280) (02-120) or (02-380).
Repair the power supply of
Removal (Ref. TASK Removal (Ref. TASK 21-00-05-040-801-A01
Flapper Valve.
21-00-05-020-803-A01) and TASK 21-00-05-040-802-A01)
(Ref. CMM 21-51-03).
21-00-05-420-805-A01) 21-00-05-440-820-A01 and TASK
21-00-05-440-819-A01)

ag908a01.cgm

(Ref. TASK 21-00-05-700-806-A01).
Low Flow at the Cockpit Gaspers With Fan Running - Fan Running in Low and High Speed Mode
Figure 1014/GRAPHIC 21-00-05-991-166-A01
21-00-05 Page 1056

Apr 01/11
20204E01
NO AIR FLOW AT THE CABIN OUTLETS
Connect the BOB (T01) between the

Cockpit Control Panel (06-280) and the
electrical harness.
(Ref. Fig. 1024)
Check the power supply of the After Cabin

Fan (05-310)/(05-390) on the BOB (T01):
- the AFT-FAN-ON green led is "on".
- the AFT-FAN-CTL yellow/red led is "on".
Yes No
The leds are "on" ?
Check wiring and connections

Check the connections of the on the After Cabin Fan
cabin distribution ducts (05-310)/(05-390).
downstream of the (Ref. CMM 21-21-32)
plenum.Search for leakage,
especially at connections.
Inspect flexible pipes. Secure
the flexible/rigid connections The wiring and
No Yes
appropriately and repair flexibles the connections
pipes if necessary. are correct ?
Check power supply of Cockpit

Control Panel (06-280).
(Ref. CMM 21-50-03)
No The power supply Yes

is correct ?
Repair the wiring and/or the Repair the power supply of Replace the Cockpit Control
power supply of the After Cabin Cockpit Control Panel Panel (06-280).
Fan (05-310)/(05-390) (06-280). Removal (Ref. TASK
(Ref. CMM 21-21-32) (Ref. CMM 21-50-03) 21-00-05-020-803-A01)
21-00-05-420-805-A01)

ag909a01.cgm

(Ref. TASK 21-00-05-700-806-A01).
No Air Flow at the Cabin Outlets

Figure 1015/GRAPHIC 21-00-05-991-167-A01
21-00-05 Page 1057

Apr 01/11
20204E01
LOW FLOW AT THE CABIN OUTLETS

AND LEFT/RIGHT FAN NOT RUNNING IN HIGH
SPEED MODE

harness
(Ref. Fig. 1024).
Check the high speed order to the

cabin fan (05-310)/(05-390) on the
BOB (T01) :
- the AFT-FAN-ON green led is "on"
- the AFT-FAN-CTL yellow led is "on"
Yes No
The leds are "ON" ?
Check the wiring and confirm

the presence of 28VDC between Remove the Jumper 9 :
pins A and F of power supply - The AFT-FAN-CTL yellow led
to the Cabin Fan (05-310)/(05-390) is "ON"
(Ref. CMM 21-21-32).
No Yes No
The wiring and the power The led is "ON" ?
Yes
Repair the Cabin Fan Replace the Cabin Fan (05-310)/(05-390). Check helicopter wiring
(05-310)/(05-390). Removal (Ref. TASK 21-00-05-040-801-A01
(Ref. CMM 21-21-32). and TASK 21-00-05-040-802-A01)
Installation (Ref. TASK 21-00-05-440-820-A01
and TASK 21-00-05-440-819-A01)
No Yes
Wiring is correct ?
Replace the Cockpit Control Panel

Repair the wiring. (06-280).
NOTE:For PAX selection on the cabin
control panel (06-290), examine the
wiring. if correct, replace the cabin
control panel (06-290).
Disconnect the BOB (T01). Removal (Ref. TASK
Connect the Cockpit Control Panel with 21-00-05-020-803-A01)
ag910a01.cgm
the electrical harness. Installation (Ref. TASK

Do the test of the system 21-00-05-420-805-A01)
(Ref. TASK 21-00-05-700-806-A01).
Low Flow at the Cabin Outlets - Fan Not Running in High Speed Mode
Figure 1016/GRAPHIC 21-00-05-991-168-A01
21-00-05 Page 1058

Apr 01/11
20204E01
LOW FLOW AT THE CABIN OUTLETS

AND FAN RUNNING IN LOW AND HIGH SPEED
MODE

harness
(Ref. Fig. 1024).
Check the power supply to the

concerned Flapper Valves (02-120) and
(02-380) :
- the AFT-FV-CMD green led is "on"
No Yes
The valve still closed No

Check the presence of 28VDC (AFT-FV FULL CLOSE green
between Jumper 25 and 32. led is "ON") ?
Yes Look for a leakage with

a standard aerosol
Check wiring and confirm using soapy water on
the presence of 28VDC the upstream of the
Yes
The power supply is correct No between pins 3 and 4 of manifold (07-430) in
? power supply to the valve. the upper deck zone.
(Ref. CMM 21-51-03).
Make sure that there is

Yes The wiring and the power no leakage
Replace the concerned Flapper
No
Replace Cockpit Control Valve (02-120) / (02-380).
Panel (06-280). Removal (Ref. TASK
Removal (Ref. TASK 21-00-05-040-801-A01 and TASK
21-00-05-020-803-A01) 21-00-05-040-802-A01)
Installation (Ref. TASK Installation (Ref. TASK Repair the power supply of
21-00-05-420-805-A01) 21-00-05-440-820-A01 and TASK Flapper Valve
21-00-05-440-819-A01)

ag911a01.cgm
Connect the Cockpit Control Panel with the

electrical harness.
(Ref. TASK 21-00-05-700-806-A01).
Low Flow at the Cabin Outlets - Fan Running in Low and High Speed Mode
Figure 1017/GRAPHIC 21-00-05-991-169-A01
21-00-05 Page 1059

Apr 01/11
20204E01
FLOW MISBALANCE BETWEEN LEFT

AND RIGHT SIDE (Fan running in low and high
speed mode, Flapper Valve open)
Look for a leakage with a standard

aerosol using soapy water either the
connector with manifold (07-430) or on
the connection with right/left diffusers
(07-010), (07-050), (07-080), (07-120)
/ (07-220), (07-260), (07-290),
(07-330) and not in the upper deck
zone.
If necessary, replace the defective

parts.
Removal (Ref. TASK
21-00-05-040-806-A01 and TASK
21-00-05-040-807-A01)
21-00-05-420-801-A01 and TASK
21-00-05-440-814-A01)

(Ref. TASK 21-00-05-700-806-A01).
ag912a01.cgm
Low Flow at the Cabin Outlets - Flow Misbalance between Left and Right Side
Figure 1018/GRAPHIC 21-00-05-991-170-A01
21-00-05 Page 1060

Apr 01/11
20204E01
TASK 21-00-05-810-807-A01
6. Fault Isolation Procedure for the Heating System Function
Self-explanatory
(a) Special Tools


BLOCK
GRAPHIC-21-00-05-991-171-A01 1000 FIGURE 1019
GRAPHIC-21-00-05-991-172-A01 1000 FIGURE 1020
GRAPHIC-21-00-05-991-173-A01 1000 FIGURE 1021
GRAPHIC-21-00-05-991-174-A01 1000 FIGURE 1022
GRAPHIC-21-00-05-991-175-A01 1000 FIGURE 1023
GRAPHIC-21-00-05-991-176-A01 1000 FIGURE 1024
GRAPHIC-21-00-05-991-177-A01 1000 FIGURE 1025
GRAPHIC-21-00-05-991-179-A01 1000 FIGURE 1027
GRAPHIC-21-00-05-991-181-A01 1000 FIGURE 1029
SYSTEM
PANELS (06-280), (06-290)
21-00-05 Page 1061

Apr 01/11
20204E01

BLOCK
TASK-21-00-05-040-815-A01 3000 REMOVAL OF THE REFRIGERANT
SENSOR (10-650) AND THE
THERMOSTAT (10-660) - DISASSEMBLY
OF THE HIGH PRESSURE SYSTEM
PANELS (06-280), (06-290) AND THE
TASK-21-00-05-440-806-A01 7000 ASSEMBLY OF THE HIGH PRESSURE
SYSTEM - INSTALLATION OF THE
THERMOSTAT (10-660) AND THE
C. Job Set-up
Not applicable
D. Procedure

NOTE: When the VENT CREW toggle switch and the VENT PAX are to off position, the FWD FAN
CTL led, the AFT FAN CTL led, the FWD FV CMD led and the AFT FV CMD led on the
break-out box (T01) are yellow. All other led’s are off.
NOTE: When the break-out box (T01) is connected between the Cockpit Control Panel and the
helicopter electrical harness, the J02 connector must remain connected to the electrical
harness.
NOTE: For the installation of the break-out box (T01), refer to Fig. 1024 and refer to Fig. 1025.
SUBTASK 21-00-05-810-019-A01
(1) Fault Isolation Messages (control fault, (EATS) fault, (DOTS) fault, (ADTS) fault)
(Ref. Fig. 1019)
(a) CONTR FAULT (Ref. Fig. 1019 Sheet 2)
(b) EATS FAULT (Ref. Fig. 1019 Sheet 3)
(c) ADTS FAULT (Ref. Fig. 1019 Sheet 4)
21-00-05 Page 1062

Apr 01/11
20204E01
(d) TS FAULT (Ref. Fig. 1019 Sheet 5)
SUBTASK 21-00-05-810-020-A01
(2) Fault Isolation Procedure for the Functional Test of the Shut-Off Valves (SOV 1), (11-140) and
(SOV 2), (11-210) (28 VDC power supplied by ground card or battery)
(Ref. Fig. 1020)
SUBTASK 21-00-05-810-021-A01
(3) Fault Isolation Procedure for the Temperature Control Valve (TCV) (11-050) (28 VDC power
supplied by the ground card or battery)
(Ref. Fig. 1021)
SUBTASK 21-00-05-810-022-A01
(4) Ground Run Test Heating and Ventilation System Operation
(Ref. Fig. 1022)
SUBTASK 21-00-05-810-026-A01
(5) Cockpit: No Air Flow on Left or/and Right Side (the two sides are completely independent)
Procedure deleted
SUBTASK 21-00-05-810-027-A01
(6) Low Flow at the Cockpit Gaspers with the Fan Running
Procedure deleted
E. Close-up
Not applicable
21-00-05 Page 1063

Apr 01/11
20204E01
FAULT ISOLATION MESSAGES
Connect the FROB (T2) to the helicopter heating system maintenance

connector (J144) on Rear Avionic Bay for Short nose,
of (J151) on Nose Avionic Bay for Long Nose
Interrogate the maintenance memory for heating system faults
Record the fault message
Fault message concerning Fault message concerning Fault message concerning

Fault message concerning
External Air Temperature Air Duct Temperature Duct Overheat Thermal
System CONTROL (CTL1):
Sensor (EATS): Sensor (ADTS): Switch (DOTS):
"CONTR FAULT"
"EATS FAULT" "ADTS FAULT" "TS FAULT"
See sheet 2 See sheet 3 See sheet 4 See sheet 5
ag913b01.cgm

(Sheet 1 of 5)
Figure 1019/GRAPHIC 21-00-05-991-171-A01
21-00-05 Page 1064

Apr 01/11
20204E01
Fault message concerning System CONTROL (CTL1)
Disconnect the FROB (T02). Connect the BOB (T01) between the Cockpit
Control Panel (06-280) and helicopter harness (Ref. Fig. 1024).
On the Cockpit Control Panel (06-280), set HTR to AUTO.
On the BOB (T01), check the AUTO-HTR-SEL green led.
No Yes
Check the wiring, connections and 28VDC power supply

(between Jumper 25 and 32), to Cockpit Control Panel Continue Trouble Shooting during Ground Run ^N(Ref. Fig.
(06-280). 1022).
(Ref. CMM 21-50-03).
Yes Wiring, connections and 28VDC No

power supply are correct ?

Repair the defective part.
(06-280).
(Ref. CMM 21-50-03).
Removal (Ref. TASK
21-00-05-020-803-A01)
21-00-05-420-805-A01)
Check TEMP CONTR potentiometer on the Cockpit Control Panel (06-280) (use
an ohmmeter, scale >10 k.ohm, between Jumper 2 and 3) :
TEMP CONTR selected to "MIN" : 0 ohm,
TEMP CONTR selected to "middle" : 5 k.ohm,
TEMP CONTR selected to "MAX" : 10 k.ohm.
ag914a01.cgm
On the Cockpit Control Panel (06-280), set HTR to OFF.

Disconnect the BOB (T01). Connect with the electrical harness.
Do the test of the system (Ref. TASK 21-00-05-700-806-A01).

CONTR FAULT (Sheet 2 of 5)
Figure 1019/GRAPHIC 21-00-05-991-171-A01
21-00-05 Page 1065

Apr 01/11
20204E01
Fault message concerning External Air Temperature Sensor
Check the Outside Air Temperature.
Yes The temperature is higher No

than 45°C (113°F) ?
No maintenance action is required. Check wiring and connections between the Heating Control
Box (06-300) and the External Air Temperature Sensor.
(Ref. CMM 21-49-21).
Yes Wiring and connections No

are correct ?
Check the temperature sensor (10-650) resistance. Repair wiring and /or connection between the Heating
(Ref. AGUSTA Technical Publications) Control Box (06-300) and the External Air Temperature
Sensor.
(Ref. CMM 21-49-21).
Connect the BOB (T01) between the Heating Control Box Disconnect the FROB (T02).
(06-300) and the helicopter harness (Ref. Fig. 1025). Do the test of the system.
Measure the voltage value between the Jumper 2 and 3.
Refer to Fig. 1029 to determine the temperature.
No The value is Yes

out of range ?
Continue Trouble Shooting during

Replace the External Air Temperature Sensor.
ground run (Ref. Fig. 1022).

ag915a01.cgm
Connect the Cockpit Control Panel (06-280) with the electrical

harness.
Do the test of the system (Ref. TASK 21-00-05-700-806-A01).

EATS FAULT (Sheet 3 of 5)
Figure 1019/GRAPHIC 21-00-05-991-171-A01
21-00-05 Page 1066

Apr 01/11
20204E01
Fault message concerning Air Ducting Temperature Sensor (ADTS) (10-650).
Check the Outside Air Temperature. (Ref. CMM 21-49-07).
Yes The temperature is higher No

than 45°C (113°F) ?
Check wiring and connections between the Heating Control

No maintenance action is required. Box (06-300) and the Air Ducting Temperature Sensor
(10-650).
(Ref. CMM 21-49-07, 21-49-21).
Yes Wiring and connections No

are correct ?
Check the duct temperature sensor (10-650) resistance. Repair wiring and /or connection between the Heating
(Ref. CMM 21-49-07) Control Box (06-300) and the Air Ducting Temperature
Sensor (10-650).
(Ref. CMM 21-49-07, 21-49-21).
Connect the BOB (T01) between the Heating Control Box Disconnect the FROB (T02).
(06-300) and the helicopter harness (Ref. Fig. 1025). Do the test of the system.
Measure the voltage value between the Jumper 5 and 6.
Refer to Fig. 1029 to determine the temperature.
No The value is out Yes

of range ?
Continue Trouble Shooting during ground Replace the Air Ducting

run (Ref. Fig. 1022) Temperature Sensor (10-650)
Removal (Ref. TASK 21-00-05-040-815-A01)
Installation (Ref. TASK 21-00-05-440-806-A01)

ag916a01.cgm
Connect the Cockpit Control Panel (06-280) with

Do the test of the system (Ref. TASK
21-00-05-700-806-A01).

ADTS FAULT (Sheet 4 of 5)
Figure 1019/GRAPHIC 21-00-05-991-171-A01
21-00-05 Page 1067

Apr 01/11
20204E01
Fault message concerning Duct Overheat Thermal Switch (DOTS) (10-660).
Check the electrical continuity between the Heating Control Box (06-300) and the
Duct Overheat Thermal Switch (10-660) using an ohmmeter.
- Open circuits : check the wiring, connector and switch.
(Ref. CMM 21-49-21, 21-49-22).
- Close circuits : check the TCV position (Ref. Fig. 1020).
Replace/repair faulty elements.
Connect the BOB (T01) between the Heating Control Box (06-300) and the helicopter
Measure a resistance between 20 and 30 ohm between the Jumper 36 and 44.
ag917a01.cgm

TS FAULT (Sheet 5 of 5)
Figure 1019/GRAPHIC 21-00-05-991-171-A01
21-00-05 Page 1068

Apr 01/11
20204E01
FAULT ISOLATION PROCEDURE

FOR FUNCTIONALTEST OF THE SHUT-OFF VALVES (SOV1)
(11-140) and (SOV2) (11-210) (28 VDC POWER SUPPLIES BY GROUND CARD OR
BATTERY)
Connect the BOB (T01) between the Cockpit Control Panel (06-280)
and the electrical harness
(Ref. Fig. 1024).
Carry out the following test sequence for SOV 1 (11-140) and then
repeat for SOV 2 (11-210).
On the Cockpit Control Panel (06-280), set SOV 1 (or SOV 2) to

NORMAL and HTR to MAN.
On the BOB (T01),

the SOV 1-ON (or SOV 2-ON) green led is "ON".
on SOV 1 or SOV 2, you can hear a "click".
No Yes
Check the wiring and the connection. No Yes
Replace the damaged elements. The "click" is audible ?
(Ref. CMM 21-49-08).
Check the power supply on the Cockpit Check the wiring, connection and power
Control Panel (06-280). supply to the solenoid/valve.
(Ref. CMM 21-50-03). (Ref. CMM 21-49-08).
No The wiring Yes

connection and power supply
are correct ?
Yes No
The power supply is
correct ?
Check that the DOTS is
in closed position
Repair the power supply of the Cockpit (continuity A + B)
(Ref. CMM 21-50-03). Yes No
The DOTS is
closed ?
Replace the damaged element or the

concerned SOV (11-140) or (11-210).
Replace the Cockpit Control (Ref. CMM 21-49-08)Removal (Ref.
Panel (06-280). TASK 21-00-05-040-815-A01)
Removal (Ref. TASK Installation (Ref. TASK
21-00-05-020-803-A01) 21-00-05-440-806-A01) See sheet 2
21-00-05-420-805-A01)

ag918a01.cgm
Connect the Cockpit Control Panel (06-280) with

(Ref. TASK 21-00-05-700-806-A01).
Fault Isolation Procedure for the Functional Test of the Shut-Off Valves (11-140) and (11-210)
(Sheet 1 of 2)
Figure 1020/GRAPHIC 21-00-05-991-172-A01
21-00-05 Page 1069

Apr 01/11
20204E01
See sheet 1
On the Cockpit Control Panel (06-280), set SOV 1 (or SOV 2)

to CLOSE and HTR to MAN.
No
Yes
The SOV 1 (11-140) or SOV 2 (11-210) is closed and
the SOV 1-ON (or SOV 2-ON) green led is "OFF" ?

Check the wirings, connection and the power
Connect the Cockpit Control Panel
supply (which is cut-off) on the concerned SOV
(06-280) with the electrical harness.
(11-140) or (11-210).
(Ref. CMM 21-49-08).
(Ref. TASK 21-00-05-700-806-A01).
Yes Wiring, connections and No

the power supply are correct ?
Replace the faulty element.

Panel (06-280) with the
Continue Trouble Shooting electrical harness.
during ground run Do the test of the system
(Ref. Fig. 1022) (Ref. TASK
21-00-05-700-806-A01).
ag919a01.cgm
Fault Isolation Procedure for the Functional Test of the Shut-Off Valves (11-140) and (11-210)
(Sheet 2 of 2)
Figure 1020/GRAPHIC 21-00-05-991-172-A01
21-00-05 Page 1070

Apr 01/11
20204E01
FAULT ISOLATION PROCEDURE FOR THE

TEMPERATURE CONTROL VALVE (TCV) (11-050)
(28 VDC SUPPLIED BY THE GROUND CARD OR BATTERY)
Connect the BOB (T01) between the Cockpit Control Panel

(06-280) and the electrical harness
(Ref. Fig. 1024).
On the Cockpit Control Panel (06-280) set HTR to MAN. turn

the HEATER TEMP CONTR toggle switch to - (TCV close).
Yes On the BOB (T01), the TCV-CMD green No

led is "OFF" and yellow led is "ON" ?
On the Cockpit Control Panel (06-280), turn the HEATER

TEMP CONTR toggle switch to + (TCV open).
Yes On the BOB (T01), No

the TCV-CMD green led is "ON" and
you can hear the TCV motor ?
Check wiring, connections and the 28 VDC power supply on

the Temperature Control Valve (11-050).
(Ref. CMM 21-49-01)
On the Cockpit Control Panel (06-280), turn the HEATER

Replace the faulty element
TEMP CONTR toggle switch to - (TCV close).
ag920a01.cgm
Continue Trouble Shooting during ground run Make sure that the TCV-Full close green led is "ON"
(Ref. Fig. 1022). when the TCV is fully closed.
Fault Isolation Procedure for the Temperature Control Valve (11-050)

Figure 1021/GRAPHIC 21-00-05-991-173-A01
21-00-05 Page 1071

Apr 01/11
20204E01
GROUND RUN TEST HEATING AND VENTILATION SYSTEM

OPERATION
Carry out the following test sequence for SOV 1 and then repeat for SOV 2.
On the Cockpit Control Panel (06-280), set HTR to MAN with SOV to NORMAL
(SOV 1 (11-140) and SOV 2 (11-210)).
No Yes
SOV 1 (11-140) or SOV 2 (11-210) opens ?
Check the power supply to the Cockpit Control Panel

Examine the wiring connection between the Cockpit (06-280).
Control Panel (06-280) and SOV 1 or SOV 2. (Ref. CMM 21-50-03).
Make sure that there is no incorrect contact.
(Ref. CMM 21-50-03 and 21-49-08).
Yes Power Supply to Yes

Wiring and connections No
are correct ?
is correct ?
No
Check the power supply to the Cockpit Check the wiring and the
Control Panel (06-280). Replace defective parts connections.
(Ref. CMM 21-50-03). (Ref. CMM 21-50-03).
See sheet 2
Yes The power supply is No Yes Wiring and connections No

correct ? are correct ?
Replace the concerned Shut Off Replace the Cockpit Control

Valve (11-140) or (11-210). Panel (06-280)
ag921a01.cgm

21-00-05-040-815-A01) 21-00-05-020-803-A01)
Repair the power supply of the Repair defective
Cockpit Control Panel (06-280). parts
21-00-05-440-806-A01) 21-00-05-420-805-A01)
Ground Run Test Heating and Ventilation System Operation

(Sheet 1 of 6)
Figure 1022/GRAPHIC 21-00-05-991-174-A01
21-00-05 Page 1072

Apr 01/11
20204E01
See sheet 1
On the cockpit Control Panel

(06-280), set HTR to MAN,
VENT CREW to FAN LOW and
SOV to CLOSE
No Yes
The warm airflow
is stopped?
See sheet 3
Replace the concerned SOV (11-140) or (11-210).
ag922a01.cgm

(Sheet 2 of 6)
Figure 1022/GRAPHIC 21-00-05-991-174-A01
21-00-05 Page 1073

Apr 01/11
20204E01
See sheet 2
Check the Temperature Valve Control (TCV) (11-050) closing.
Connect the BOB (T01) between the Cockpit Control Panel (06-280) and the helicopter
On the Cockpit Control Panel (06-280), turn the HTR MAN toggle switch to - (close)
No On the BOB (T01), the TCV- Full Close green Yes

led stays "OFF" and the TCV-CMD yellow led is "ON" during the
operation of the toggle switch ?
Check the wiring, connections and the 28 VDC

Make sure that the TCV-Full Close green led is
power supply of the TCV.
"ON" when the TCV is in fully closed position.
(Ref. CMM 21-49-01).
On BOB (T01), the TCV-Full Close green led is

Replace the faulty elements.
"ON" and TCV does not close.
No No Yes
TCV does not close, no TCV Yes TCV CMD is yellow but TCV
CMD yellow does not close
Open gradually the TCV with toggle switch. Check the wiring and connections between the
Check the 28 VDC
On the BOB (T01), TCV-CMD green led flashing. Cockpit Control Panel (06-280) and TCV
power supply to Cockpit
(11-050).
(Ref. CMM 21-50-03 and 21-49-01).
(Ref. CMM 21-50-03)
TCV does not open (with TCV-Full No

closed green led still "ON" in despite of
The power supply is No No Wiring and connections
TCV-CMD green led "ON") ?
correct ? are correct ?
Yes Yes Yes

Check the connections between
the Cockpit Control Panel TCV does not
(06-280) and TCV (11-050). open (with no
TCV CMD) Yes
(Ref. CMM 21-50-03 and
CMM 21-49-01)
No
The connections are No

See sheet 4
correct ?
Yes Replace the Cockpit Control

Replace the TCV (11-050). Panel (06-280).
ag923a01.cgm

21-00-05-040-815-A01) 21-00-05-020-803-A01)
Repair the faulty Repair the faulty Installation (Ref. TASK
elements. elements. 21-00-05-420-805-A01)
21-00-05-440-806-A01)

(Sheet 3 of 6)
Figure 1022/GRAPHIC 21-00-05-991-174-A01
21-00-05 Page 1074

Apr 01/11
20204E01
See sheet 3
Set VENT CREW to FAN HIGH
No Yes
Not enough flow ?
Flow misbalancing between the left and No Check the leakages on the ventilation and the heating
the right side ? system between the connections of the distribution
ducting and flexible hoses.
Yes
Check the leakages at the downstream

Replace defective parts.
of the Y-branch assy (10-260) (behind fuel tanks).
See sheet 5
ag924a01.cgm

(Sheet 4 of 6)
Figure 1022/GRAPHIC 21-00-05-991-174-A01
21-00-05 Page 1075

Apr 01/11
20204E01
See sheet 4
Set HTR to AUTO. Connect the FROB (T02) to

the helicopter heating system maintenance
connector.
Yes There is a DOTS No

fault memorised in Heating
Control Box (06-300)?
No There is a CTL1 Yes

Connect the BOB (T01) between the HCB and
fault memorised in Heating
the helicopter harness (Ref. Fig. 1025).
See sheet 6 (Ref. Fig. 1019 sheet 2)
Make sure that there is 28 VDC

between jumper 36 and 44.
There is a EATS Yes

Connect again the HCB to the helicopter
fault memorised in Heating (Ref. Fig. 1019 sheet 3)
harness.
No
In open circuit, examine the wiring connection There is a ADTS Yes

and the DOTS. fault memorised in Heating (Ref. Fig. 1019 sheet 4)
Repair and replace faulty elements. Control Box (06-300)?
No
Make sure that the power supplies

In closed circuit, examine the TCV position. of SOV 1 and SOV 2 are correct.
(Ref. CMM 21-49-08)
No Yes
No
The TCV position is closed? The power supplies are correct?
Yes
Examine the connection between the

Repair the power supplies Replace the Cockpit Control Panel (06-280).
HCB and the Cockpit Control Panel
(06-280) and replace as necessary.
(Ref. CMM 21-50-01 and 21-50-03).
ag925a01.cgm

(Sheet 5 of 6)
Figure 1022/GRAPHIC 21-00-05-991-174-A01
21-00-05 Page 1076

Apr 01/11
20204E01
See sheet 5
Turn TEMP CONTR button clockwise

to MAX position.
Yes No
Warm air flows from the
diffuser (TCV opens)?
There is a EATS Yes

No
There is a ADTS Yes

No
Examine the wiring connection between the HCB

Disconnect the BOB (T01) and the FROB (T02).
and the Cockpit Control Panel (06-280) and
Connect the helicopter harness on the Cockpit
replace as necessary
(Ref. CMM 21-50-01 and 21-50-03).
(Ref. TASK 21-00-05-700-806-A01).
Installation (Ref. TASK 21-00-05-420-805-A01).
Check the power supply on the TCV.

The TCV-CMD green or yellow led is "ON".
Yes No
The led is "ON"?
Check the wiring between the Cockpit

Control Panel (06-280) and
TCV (11-050).
(Ref. CMM 21-50-03 and 21-49-01).
No Yes
The wiring is correct?

Replace the Temperature Control Valve (06-280) and/or the Heater Control
Repair the defective elements. (11-050). Box (06-300).
ag926a01.cgm
21-00-05-040-815-A01) 21-00-05-020-803-A01)
21-00-05-440-806-A01) 21-00-05-420-805-A01)

(Sheet 6 of 6)
Figure 1022/GRAPHIC 21-00-05-991-174-A01
21-00-05 Page 1077

Apr 01/11
20204E01
CAUTION WARNING
INDICATOR INDICATOR
CAUTION WARNING
PUSH TO RESET PUSH TO RESET
MFD
ag927a01.cgm
Location of the Caution and Warning Indicators

Figure 1023/GRAPHIC 21-00-05-991-175-A01
21-00-05 Page 1078

Apr 01/11
20204E01
06-280
COND / HEATER VENT J02

COND HTR TEMP CONTR CREW A/C HARNESS
RECYCLE MAN OFF

Min FAN ON
NORM AUTO HIGH
FAN LOW
J01
OFF
A/C HARNESS
SOV Max
- + CONTR
PAX
1 2
NORMAL CREW
J03
OFF
FAN
HIGH ON
CLOSE FAN LOW PAX

CONNECTOR
PROTECTIVE
CAP
92612A010000
AFT FWD
FV FV TCV
FULL CLOSE FULL CLOSE FULL CLOSE
1A 12M 23Z 34k 45x

FV-CMD FV-CMD TCV-CMD
2B 13N 24a 35m 46y
3C 14P 25b 36n 47z

FAN1 FAN1 SOV1-ON
FAILURE FAILURE
4D 15R 26c 37p 48aa
5E 16S 27d 38q 49bb

FAN2 FAN2 SOV2-ON
FAILURE FAILURE
6F 17T 28e 39r 50cc
7G 18U 29f 40s 51dd

AUTO-HTR
FAN-CTL FAN-CTL SEL
8H 19V 30g 41t 52ee
9J 20W 31h 42u 53ff

FAN-ON FAN-ON
10K 21X 32i 43v 54gg
11L 22Y 33j 44w 55hh
LIEBHERR AEROSPACE
TOULOUSE
T01
BREAK-OUT BOX
ag928a01.cgm
Installation of the Heating Break-Out Box (T01)

Figure 1024/GRAPHIC 21-00-05-991-176-A01
21-00-05 Page 1079

Apr 01/11
20204E01
06-300
HEATING CONTROL BOX
NO INSULATION
CAUTION BREAKDOWN
TEST
A/C HARNESS
LIEBHERR TLSE
HEATING CONTROL BOX

CONNECTOR
92612A010000
AFT FWD
FV FV TCV
FULL CLOSE FULL CLOSE FULL CLOSE
1A 12M 23Z 34k 45x

FV-CMD FV-CMD TCV-CMD
2B 13N 24a 35m 46y
3C 14P 25b 36n 47z

FAN1 FAN1 SOV1-ON
FAILURE FAILURE
4D 15R 26c 37p 48aa
5E 16S 27d 38q 49bb

FAN2 FAN2 SOV2-ON
FAILURE FAILURE
6F 17T 28e 39r 50cc
7G 18U 29f 40s 51dd

AUTO-HTR
FAN-CTL FAN-CTL SEL
8H 19V 30g 41t 52ee
9J 20W 31h 42u 53ff

FAN-ON FAN-ON
10K 21X 32i 43v 54gg
11L 22Y 33j 44w 55hh
LIEBHERR AEROSPACE
TOULOUSE
T01
BREAK-OUT BOX
ag929a01.cgm
Installation of the Heating Break-Out Box (T01)

Figure 1025/GRAPHIC 21-00-05-991-177-A01
21-00-05 Page 1080

Apr 01/11
20204E01
06-100
AIR CONDITIONING CONTROL BOX 1
OR
06-160
AIR CONDITIONING CONTROL BOX 2
NO INSULATION
CAUTION BREAKDOWN
TEST
A/C HARNESS
LIEBHERR TLSE
HEATING CONTROL BOX

CONNECTOR
92613A010000
A/C LP COND
SELECTION FAN-ON
1A 12M 23Z 34k 45x

VENTILATION HP CLUTCH
SELECTION
2B 13N 24a 35m 46y
3C 14P 25b 36n 47z

EVAP-FAN1 A/C
TS1 FAILURE FAILURE
4D 15R 26c 37p 48aa
5E 16S 27d 38q 49bb

EVAP-FAN2
TS2 FAILURE
6F 17T 28e 39r 50cc
7G 18U 29f 40s 51dd
8H 19V 30g 41t 52ee
9J 20W 31h 42u 53ff
10K 21X 32i 43v 54gg
11L 22Y 33j 44w 55hh
LIEBHERR AEROSPACE
TOULOUSE
T03
AIR CONDITIONING
ag930a01.cgm
BREAK-OUT BOX
Installation of the Air Conditioning Break-Out Box (T03)

Figure 1026/GRAPHIC 21-00-05-991-178-A01
21-00-05 Page 1081

Apr 01/11
20204E01
POSI DESIGNATION TYPE GREEN RED YELLOW

TION LED LED LED
25 +28 V INPUT ALIM

32 0V INPUT ALIM
35 FWD-FAN1-failure INPUT GND/OC GND
43 AFT-FAN2-failure INPUT GND/OC GND
44 FWD-FAN1-failure INPUT GND/OC GND
50 AFT-FAN1-failure INPUT GND/OC GND GND
36 TCV-full close INPUT GND/OC GND
55 AFT-FV full close INPUT GND/OC GND
51 FWD-FV full close INPUT GND/OC GND
8 AFT-FAN-ON OUTPUT GND/OC GND
15 FWD-FAN-ON OUTPUT GND/OC GND
9 AFT-FAN-CTL OUTPUT GND/OC GND OC
16 FWD-FAN-CTL OUTPUT GND/OC GND OC
41 AUTO-HTR-SEL OUTPUT GND/OC GND
37 TCV-CMD-REF OUTPUT GND
38 TCV-CMD-OPEN OUTPUT 28 V / OC 28 V
39 TCV-CMD-CLOSE OUTPUT 28 V / OC 28 V
53 SOV1-ON OUTPUT 28 V / OC 28 V
54 SOV2-ON OUTPUT 28 V / OC 28 V
21 AFT-FV-CMD-H OUTPUT 0 V / 28 V 28 V 0V
22 AFT-FV-CMD-L OUTPUT 0 V / 28 V 0V 28 V
23 FWD-FV-CMD-H OUTPUT 0 V / 28 V 28 V 0V
24 FWD-FV-CMD-L OUTPUT 0 V / 28 V 0V 28 V
ag931a01.cgm
Description of the Heating Break-Out Box (T01)

Figure 1027/GRAPHIC 21-00-05-991-179-A01
21-00-05 Page 1082

Apr 01/11
20204E01
POSI DESIGNATION TYPE GREEN RED

TION LED LED
46 +28 V INPUT ALIM

44 0V INPUT ALIM
29 A/C SELECTION INPUT GND/OC GND
36 VENTILATION SELECTION INPUT GND/OC GND
8 TS1-SIG INPUT 28 V / OC 28 V OC
9 TS2-SIG INPUT 28 V / OC 28 V OC
14 LP-SIG INPUT 28 V / OC 28 V OC
15 HP-SIG INPUT 28 V / OC 28 V OC
28 EVAP.-FAN1-FAILURE INPUT GND/OC OC GND
30 EVAP.-FAN1-FAILURE OUTPUT GND/OC OC GND
PWR
43 COND.-FAN-ON OUTPUT GND
GND/OC
PWR
49 CLUTCH OUTPUT GND
GND/OC
PWR
47 A/C FAILURE OUTPUT GND
GND/OC
ag932a01.cgm
Description of the Air Conditioning Break-Out Box T01

Figure 1028/GRAPHIC 21-00-05-991-180-A01
21-00-05 Page 1083

Apr 01/11
20204E01
PT1000 PT500 PT1000 PT500 PT1000 PT500

ADTS EATS TEMP ADTS EATS TEMP ADTS EATS TEMP
in mV in mV in °C in mV in mV in °C in mV in mV in °C
453 -20 1065 525 23 1188 66

455 -19 1068 527 24 1191 67
457 -18 1071 528 25 1194 68
458 -17 1074 530 26 1197 69
460 -16 1077 532 27 1199 70
462 -15 1080 534 28 1203 71
463 -14 1083 535 29 1205 72
465 -13 1086 537 30 1208 73
467 -12 1089 539 31 1211 74
468 -11 1092 540 32 1214 75
470 -10 1095 542 33 1217 76
472 -9 1098 544 34 1219 77
473 -8 1101 545 35 1222 78
475 -7 1104 547 36 1225 79
477 -6 1107 549 37 1227 80
478 -5 1110 550 38 1230 81
480 -4 1113 552 39 1233 82
482 -3 1115 554 40 1235 83
483 -2 1118 555 41 1238 84
485 -1 1121 557 42 1241 85
995 487 0 1124 559 43 1243 86
998 488 1 1127 560 44 1246 87
1002 490 2 1130 561 45 1249 88
1005 491 3 1132 563 46 1252 89
1007 493 4 1135 565 47 1255 90
1011 495 5 1138 567 48
1013 497 6 1141 568 49
1017 498 7 1143 569 50
1020 500 8 1147 51
1023 502 9 1150 52
1026 503 10 1152 53
1030 505 11 1155 54
1033 507 12 1158 55
1036 508 13 1161 56
1039 510 14 1164 57
1042 512 15 1167 58
1045 513 16 1169 59
1048 515 17 1172 60
1051 517 18 1175 61
1054 518 19 1178 62
1057 520 20 1181 63
ag933a01.cgm
1059 522 21 1183 64

1062 524 22 1186 65
Voltage to Temperature Conversion Table

Figure 1029/GRAPHIC 21-00-05-991-181-A01
21-00-05 Page 1084

Apr 01/11
20204E01
DISASSEMBLY
TASK 21-00-05-040-801-A01
1. Disassembly of the Right Side of the Cockpit Low Pressure Ducting
Self-explanatory

BLOCK
GRAPHIC-21-00-05-991-012-A01 3000 FIGURE 3001
C. Job Set-up
SUBTASK 21-00-05-050-031-A01
(1) Get Access
(a) Remove the access panels and/or access doors (Ref. AMM Agusta).
D. Procedure
WARNING: MAKE SURE THAT THE POWER SUPPLY OF THE HELICOPTER IS DE-ENERGIZED.
CAUTION: ALWAYS DISCARD THE CLAMPS AND THE STRAPS ON DISASSEMBLY. DISCARD
WASHERS, NUTS AND SCREWS IF DAMAGED.
SUBTASK 21-00-05-040-016-A01
(1) Removal of the Air Conditioning Drain (02-230)
(Ref. Fig. 3001)
(a) Remove the clamps (02-240).
(b) Loosen and remove the screws (02-250) then the washers (02-260).
(c) Remove the air conditioning drain (02-230).
SUBTASK 21-00-05-040-017-A01
(2) Removal of the Cockpit Flapper Valve (02-120)
(Ref. Fig. 3001)
(a) Disconnect the helicopter harness from the electrical connector of the cockpit flapper
valve (02-120).
(c) Loosen and remove the screw (02-050) then the washer (02-060).
(d) Remove the Bonding Cable Assy (02-070).
21-00-05 Page 3001

Apr 01/11
20204E01
(e) Remove and discard the strap (02-090).
(f) Loosen and remove the screws (02-100) then the washers (02-110).
(g) Remove the cockpit duct (02-080).
(h) Loosen and remove the screws (02-130), the washers (02-140) then the nuts (02-150).
(i) Remove the cockpit flapper valve (02-120).
(j) Remove and discard the strap (02-020).
(k) Remove the cockpit duct (02-010).
SUBTASK 21-00-05-040-018-A01
(3) Removal of the Cockpit ECS Fan (02-160)
(Ref. Fig. 3001)
(a) Disconnect the helicopter harness from the electrical connector of the cockpit ECS
fan (02-160).
(c) Remove the Bonding Cable Assy (02-220).
(d) Remove the bracket (02-190).
(f) Remove the cockpit ECS fan (02-160).
(g) Remove the sleeve (02-180).
E. Close-up
Not applicable
21-00-05 Page 3002

Apr 01/11
20204E01
02-180
02-170
02-200
02-210
02-130
02-140 02-200
02-210
A 02-190 02-220
02-130
02-140
02-160
02-120
02-150
02-150
02-080
02-110 02-090
02-100 02-070
02-040
02-030
02-020
02-060
02-050 02-010
02-240
02-240
02-230
ag614a01.cgm
02-250
02-260
Disassembly of the Right Side of the Cockpit Low Pressure Ducting

Figure 3001/GRAPHIC 21-00-05-991-012-A01
21-00-05 Page 3003

Apr 01/11
20204E01
TASK 21-00-05-040-802-A01
2. Disassembly of the Left Side of the Cockpit Low Pressure Ducting
Self-explanatory

BLOCK
GRAPHIC-21-00-05-991-013-A01 3000 FIGURE 3002
C. Job Set-up
SUBTASK 21-00-05-050-032-A01
(1) Get Access
D. Procedure
SUBTASK 21-00-05-040-019-A01
(1) Removal of the Air Conditioning Drain (02-490)
(Ref. Fig. 3002)
(a) Remove the clamps (02-500).
(c) Remove the air conditioning drain (02-490).
SUBTASK 21-00-05-040-020-A01
(2) Removal of the Cockpit Flapper Valve (02-380)
(Ref. Fig. 3002)
(a) Disconnect the helicopter harness from the electrical connector of the cockpit flapper
valve (02-380).
(d) Remove the Bonding Cable Assy (02-330).
21-00-05 Page 3004

Apr 01/11
20204E01
(i) Remove the cockpit flapper valve (02-380).
(k) Remove the cockpit duct (02-270).
SUBTASK 21-00-05-040-021-A01
(3) Removal of the Cockpit ECS Fan (02-420)
(Ref. Fig. 3002)
(a) Disconnect the helicopter harness from the electrical connector of the cockpit ECS
fan (02-420).
(c) Remove the Bonding Cable Assy (02-480).
(f) Remove the cockpit ECS fan (02-420).
(g) Remove the sleeve (02-440).
E. Close-up
Not applicable
21-00-05 Page 3005

Apr 01/11
20204E01
02-440
02-430
02-460
02-470
02-390
02-400 02-460
02-470
A 02-450 02-480
02-390
02-400
02-420
02-380
02-410
02-410
02-350
02-330
02-340
02-370
02-300
02-360 02-290
02-270
02-280
02-320
02-310
02-500
02-500
02-490
ag615a01.cgm
02-520
02-510
Disassembly of the Left Side of the Cockpit Low Pressure Ducting

Figure 3002/GRAPHIC 21-00-05-991-013-A01
21-00-05 Page 3006

Apr 01/11
20204E01
TASK 21-00-05-040-803-A01
3. Disassembly of the Cockpit Refrigerant System
Self-explanatory

BLOCK
GRAPHIC-21-00-05-991-014-A01 3000 FIGURE 3003
C. Job Set-up
SUBTASK 21-00-05-050-033-A01
(1) Get Access
D. Procedure
SUBTASK 21-00-05-040-022-A01
(1) Removal of the Right Side Cockpit Refrigerant System
(Ref. Fig. 3003)
(a) Loosen the nuts of each side of the refrigerant hose (03-010).
(b) Remove the refrigerant hose (03-010).
(c) Loosen the nuts of each side of the refrigerant hose (03-040).
(d) Remove the refrigerant hose (03-040).
(e) Remove and discard the straps (03-060).
(f) Loosen the nuts of each side of the refrigerant hose (03-050).
(g) Remove the refrigerant hose (03-050).
(h) Loosen and remove the adapter (03-070).
(i) Remove the Y block (03-110).
21-00-05 Page 3007

Apr 01/11
20204E01
SUBTASK 21-00-05-040-023-A01
(2) Removal of the Left Side Cockpit Refrigerant System
(Ref. Fig. 3003)
(a) Loosen and remove the nuts of each side of the refrigerant hose (03-020).
(b) Remove the refrigerant hose (03-020).
(c) Loosen and remove the nuts of each side of the refrigerant hose (03-030).
(d) Remove the refrigerant hose (03-030).
(e) Remove and discard the straps (03-090).
(f) Loosen and remove the nuts of each side of the refrigerant hose (03-080).
(h) Loosen and remove the adapter (03-100).
E. Close-up
Not applicable
21-00-05 Page 3008

Apr 01/11
20204E01
A
03-070
03-050
03-560
03-060
03-550
03-060
03-100
03-560
03-110
03-550 03-080
03-560 03-090
03-550 03-550
03-090
03-010
03-040 03-120
03-560
03-560
03-550
03-560
03-560 03-030
ag616b01.cgm
03-020
03-550
Disassembly of the Cockpit Refrigerant System

Figure 3003/GRAPHIC 21-00-05-991-014-A01
21-00-05 Page 3009

Apr 01/11
20204E01
TASK 21-00-05-020-801-A01
4. Removal and Disassembly of the Right Cockpit Evaporator (03-130) and the Right Cockpit Plenum
(03-200)
Self-explanatory

BLOCK
GRAPHIC-21-00-05-991-015-A01 3000 FIGURE 3004
DUCTING
REFRIGERANT SYSTEM
C. Job Set-up
SUBTASK 21-00-05-050-034-A01
(1) Get Access
SUBTASK 21-00-05-050-057-A01
(2) Preliminary Operation
(a) Disassemble the right side of the cockpit low pressure ducting or remove and discard
the strap (02-170) (Ref. TASK 21-00-05-040-801-A01).
(b) Disassemble the cockpit refrigerant system or loosen the nuts of the refrigerant
hoses (03-010) and (03-020) from the right cockpit evaporator (03-130) (Ref. TASK
21-00-05-040-803-A01).
D. Procedure
21-00-05 Page 3010

Apr 01/11
20204E01
SUBTASK 21-00-05-040-024-A01
(1) Removal and Disassembly of the Right Cockpit Evaporator (03-130) and the Cockpit Diffuser
(03-170)
(Ref. Fig. 3004)
(a) Disconnect the helicopter harness from the electrical connector of the right cockpit
evaporator (03-130).
(b) Remove and discard the straps (03-140).
(c) Loosen and remove the screws (03-150) then the washers (03-160).
(d) Remove the right cockpit evaporator (03-130).
(e) Loosen and remove the screws (03-180) then the washers (03-190).
(f) Remove the cockpit diffuser (03-170).
SUBTASK 21-00-05-040-025-A01
(2) Removal of the Right Cockpit Plenum (03-200)
(Ref. Fig. 3004)
(a) Remove and discard the straps (03-210).
(b) Remove the right cockpit plenum (03-200).
SUBTASK 21-00-05-040-026-A01
(3) Removal of the Lateral Cockpit Diffusers (03-220) and (03-250)
(Ref. Fig. 3004)
(a) Loosen and remove the screws (03-230) then the washers (03-240).
(b) Remove the lateral cockpit diffuser (03-220).
(d) Remove the lateral cockpit diffuser (03-250).
SUBTASK 21-00-05-040-027-A01
(4) Removal of the Two Gaspers (03-300)
(Ref. Fig. 3004)
(b) Remove the Y Branch Assy (03-280).
(c) Loosen and remove the screws (03-310), the washers (03-320) and the nuts (03-330).
(d) Remove the gaspers (03-300).
E. Close-up
Not applicable
21-00-05 Page 3011

Apr 01/11
20204E01
03-310 03-300
03-320
03-330
03-290 03-310
03-320
03-280
03-250 03-330
03-270
03-260 03-290
03-210 03-170
03-200
03-210
03-140 03-190
03-140
03-180
03-130
03-210 03-150
03-160
03-220 03-230
03-240
03-160
03-150
ag617a01.cgm
Removal and Disassembly of the Right Cockpit Evaporator (03-130) and the Right Cockpit Plenum (03-200)
Figure 3004/GRAPHIC 21-00-05-991-015-A01
21-00-05 Page 3012

Apr 01/11
20204E01
TASK 21-00-05-020-802-A01
5. Removal and Disassembly of the Left Cockpit Evaporator (03-340) and the Left Cockpit Plenum (03-410)
Self-explanatory

BLOCK
GRAPHIC-21-00-05-991-016-A01 3000 FIGURE 3005
DUCTING
REFRIGERANT SYSTEM
C. Job Set-up
SUBTASK 21-00-05-050-055-A01
(1) Get Access
SUBTASK 21-00-05-050-058-A01
(a) Disassemble the left side of the cockpit low pressure ducting or remove and discard the
strap (02-430) (Ref. TASK 21-00-05-040-802-A01).
(b) Disassemble the cockpit refrigerant system or loosen the nuts of the refrigerant
hoses (03-030) and (03-040) from the left cockpit evaporator (03-340) (Ref. TASK
21-00-05-040-803-A01).
D. Procedure
21-00-05 Page 3013

Apr 01/11
20204E01
SUBTASK 21-00-05-040-028-A01
(1) Removal and Disassembly of the Left Cockpit Evaporator (03-340) and the Cockpit Diffuser
(03-380)
(Ref. Fig. 3005)
(a) Disconnect the helicopter harness from the electrical connector of the left cockpit
(b) Remove and discard the straps (03-350).
(d) Remove the left cockpit evaporator (03-340).
(f) Remove the cockpit diffuser (03-380).
SUBTASK 21-00-05-040-029-A01
(2) Removal of the Left Cockpit Plenum (03-410)
(Ref. Fig. 3005)
(b) Remove the left cockpit plenum (03-410).
SUBTASK 21-00-05-040-030-A01
(3) Removal of the Lateral Cockpit Diffusers (03-430) and (03-460)
(Ref. Fig. 3005)
(b) Remove the lateral cockpit diffuser (03-430).
(d) Remove the lateral cockpit diffuser (03-460).
SUBTASK 21-00-05-040-031-A01
(4) Removal of the Two Gaspers (03-510)
(Ref. Fig. 3005)
(b) Remove the Y Branch Assy (03-490).
(c) Loosen and remove the screws (03-520), the washers (03-530) and the nuts (03-540).
(d) Remove the gaspers (03-510).
E. Close-up
Not applicable
21-00-05 Page 3014

Apr 01/11
20204E01
A A
03-520 03-510
03-380 03-530
03-520
03-540
03-500 03-530
03-400
03-540
03-390
03-350
03-490
03-420 03-460
03-340
03-370 03-350 03-480

03-360 03-350 03-470
03-410 03-440
03-420 03-450
03-430
ag618a01.cgm
Removal and Disassembly of the Left Cockpit Evaporator (03-340) and the Left Cockpit Plenum (03-410)
Figure 3005/GRAPHIC 21-00-05-991-016-A01
21-00-05 Page 3015

Apr 01/11
20204E01
TASK 21-00-05-020-803-A01
6. Removal of the Temperature Sensor (06-220) and the Control Panels (06-280), (06-290)
Self-explanatory

BLOCK
GRAPHIC-21-00-05-991-017-A01 3000 FIGURE 3006
C. Job Set-up
SUBTASK 21-00-05-050-035-A01
(1) Get Access
D. Procedure
SUBTASK 21-00-05-040-032-A01
(1) Removal of the Temperature Sensor (06-220)
(Ref. Fig. 3006)
(a) Disconnect the helicopter harness from the electrical connector of the temperature
sensor (06-220).
(c) Remove the temperature sensor (06-220).
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Apr 01/11
20204E01
SUBTASK 21-00-05-040-033-A01
(2) Removal of the Cockpit Control Panel (06-280)
(Ref. Fig. 3006)
(a) Loosen the four screws of the cockpit control panel (06-280).
(b) Move the cockpit control panel (06-280) from its location.
(c) Disconnect the helicopter harness from the electrical connectors J01, J02 and J03 of the
cockpit control panel (06-280).
(d) Remove the cockpit control panel (06-280).
SUBTASK 21-00-05-040-034-A01
(3) Removal of the Cabin Control Panel (06-290)
(Ref. Fig. 3006)
(a) Move the cabin control panel (06-290) from its location.
(b) Disconnect the helicopter harness from the electrical connector J04 of the cabin control
panel (06-290).
(c) Remove the cabin control panel (06-290).
E. Close-up
Not applicable
21-00-05 Page 3017

Apr 01/11
20204E01
B C
A
C
ELECTRICAL CONNECTORS
OF THE COCKPIT CONTROL PANEL 06-280
06-220
06-240
06-230
D
J03 J01 J02
E
E ELECTRICAL CONNECTOR
OF THE CABIN CONTROL PANEL
ag619b01.cgm
06-290
J04
Removal of the Temperature Sensor (06-220) and the Control Panels (06-280), (06-290)
Figure 3006/GRAPHIC 21-00-05-991-017-A01
21-00-05 Page 3018

Apr 01/11
20204E01
TASK 21-00-05-040-804-A01
7. Disassembly of the Cabin Refrigerant System
Self-explanatory

BLOCK
GRAPHIC-21-00-05-991-018-A01 3000 FIGURE 3007
REFRIGERANT SYSTEM
C. Job Set-up
SUBTASK 21-00-05-050-036-A01
(1) Get Access
SUBTASK 21-00-05-050-065-A01
(a) Disassemble the cockpit refrigerant system or loosen the adapters (03-070) and (03-100)
(Ref. TASK 21-00-05-040-803-A01).
D. Procedure
NOTE: When you remove the refrigerant hoses, put a mark on the Compressor Pack Assy (05-010),
the Condenser Pack Assy (05-050) and the Cabin Evaporator Assy (05-250).
SUBTASK 21-00-05-040-035-A01
(1) Removal of the Support (04-010)
(Ref. Fig. 3007)
(b) Remove and discard the strap (04-040).
(c) Remove the support (04-010).
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Apr 01/11
20204E01
SUBTASK 21-00-05-040-036-A01
(2) Removal of the Low Part of the Refrigerant Hoses (04-050) and (04-240)
(Ref. Fig. 3007)
(a) Loosen and remove the screw (04-070) then the washer (04-080) and the nut (04-090).
(b) Remove the clamp (04-060).
(c) Remove the clamp (04-250).
(d) Disengage and remove the low parts of the refrigerant hoses (04-050) and (04-240).
SUBTASK 21-00-05-040-037-A01
(3) Removal of the High Part of the Refrigerant Hose (04-050)
(Ref. Fig. 3007)
(a) Loosen and remove the nut (04-120) then the washer (04-110).
(b) Remove the clamp (04-100) from the refrigerant hose (04-050).
(c) Loosen and remove the nut (04-150) then the washer (04-140).
(d) Remove the clamp (04-130) from the refrigerant hose (04-050).
(e) Loosen and remove the screw (04-170) then the washers (04-180) and the nut (04-190).
(f) Remove the clamp (04-160) from the refrigerant hose (04-050).
(g) Loosen and remove the screw (04-210) then the washers (04-220) and the nut (04-230).
(h) Remove the clamp (04-200) from the refrigerant hose (04-050).
(i) Loosen and remove the refrigerant hose (04-050).
SUBTASK 21-00-05-040-038-A01
(4) Removal of the High Part of the Refrigerant Hose (04-240)
(Ref. Fig. 3007)
(a) Remove the clamp (04-260) from the refrigerant hose (04-240).
(c) Loosen and remove the screw (04-290) then the washer (04-300) and the nut (04-310).
(e) Remove the refrigerant hose (04-240).
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Apr 01/11
20204E01
SUBTASK 21-00-05-040-039-A01
(5) Removal of the Refrigerant Hoses (04-380), (04-430) and (04-440)
(Ref. Fig. 3007)
(b) Remove the clamp (04-410) from the structure.
(c) Remove the clamp (04-400) from the refrigerant hose (04-380).
(d) Remove the clamp (04-420) from the structure.
(e) Remove the refrigerant hose (04-380).
(f) Loosen and remove the refrigerant hose (04-430).
(g) Loosen and remove the refrigerant hose (04-440).
SUBTASK 21-00-05-040-040-A01
(6) Removal of the Adapter (04-340) and the Y Block (04-470)
(Ref. Fig. 3007)
(c) Loosen and remove the refrigerant hose (04-350).
(d) Remove the adapter (04-340).
(e) Remove the clamp (04-330) from the refrigerant hose (04-320).
(f) Loosen and remove the refrigerant hose (04-320).
(h) Remove the refrigerant hose (04-460).
SUBTASK 21-00-05-040-041-A01
(7) Removal of the Y Block (04-500)
(Ref. Fig. 3007)
(a) Loosen and remove the refrigerant hose (04-480).
(b) Loosen and remove the refrigerant hose (04-490).
(c) Remove the Y block (04-500).
21-00-05 Page 3021

Apr 01/11
20204E01
SUBTASK 21-00-05-040-042-A01
(8) Removal of the Refrigerant Hose (04-510)
(Ref. Fig. 3007)
(a) Loosen and remove the screw (04-530) then the washers (04-540) and the nut (04-550).
(b) Loosen and remove the screw (04-570) then the washers (04-580) and the nut (04-590).
(c) Remove the clamps (04-600) from the structure.
(e) Remove the clamp (04-560) from the refrigerant hose (04-510).
(f) Remove the refrigerant hose (04-510).
E. Close-up
Not applicable
21-00-05 Page 3022

Apr 01/11
20204E01
04-210 04-220
04-170 04-200
A 04-400 A
04-420
04-430
04-370
04-180
04-390 04-380
04-650
04-160
04-640
04-410 04-350
04-150 04-310
04-280 04-360 04-640
04-140 04-630 04-650
04-610 04-220 04-630 04-440
04-130 04-230 04-620
04-270 04-180
04-190 04-630
04-340 04-610
04-120 04-330 04-630
04-110 04-300
04-100 04-290 04-610
04-460
04-260 04-610
04-610 04-450 05-010
04-320 04-470
04-610 05-050
04-240 04-050
04-040
04-020
04-010
04-030
05-110
04-090
04-250 05-250
04-060
04-240
04-080
04-600
04-070 04-560
04-580
04-630 04-050 04-570
04-580
04-480 04-520
04-610 04-630 04-530 04-630 04-590

04-540 04-550
04-630 04-600
04-630 04-630 04-540
04-510
04-490 05-180
ag620b01.cgm
04-500
04-630
Disassembly of the Cabin Refrigerant System

Figure 3007/GRAPHIC 21-00-05-991-018-A01
21-00-05 Page 3023

Apr 01/11
20204E01
TASK 21-00-05-040-805-A01
8. Disassembly of the Generation Air Conditioning System
Self-explanatory

BLOCK
GRAPHIC-21-00-05-991-019-A01 3000 FIGURE 3008
TASK-21-00-05-040-804-A01 3000 DISASSEMBLY OF THE CABIN
REFRIGERANT SYSTEM
C. Job Set-up
SUBTASK 21-00-05-050-039-A01
(1) Get Access
SUBTASK 21-00-05-050-051-A01
(a) Disassemble the cabin refrigerant system or mark and disconnect the refrigerant hoses
from the generation air conditioning system (Ref. TASK 21-00-05-040-804-A01).
D. Procedure
SUBTASK 21-00-05-040-043-A01
(1) Removal of the Compressor Pack Assy (05-010)
(Ref. Fig. 3008 Sheet 1)
(a) Disconnect the helicopter harness from the electrical connectors of the Compressor
Pack Assy (05-010).
(b) Loosen and remove the washers (05-020) and (05-030) then the nuts (05-040).
(c) Remove the Compressor Pack Assy (05-010) from the Condenser Pack Assy (05-050).
SUBTASK 21-00-05-040-044-A01
(2) Removal of the Condenser Pack Assy (05-050) and the Upper Vent Duct (05-080)
21-00-05 Page 3024

Apr 01/11
20204E01
(a) Disconnect the helicopter harness from the electrical connectors of the Condenser
Pack Assy (05-050).
(c) Remove the upper vent duct (05-080) from the Condenser Pack Assy (05-050).
(d) Loosen and remove the screws (05-060) then the washers (05-070).
(e) Remove the Condenser Pack Assy (05-050) from the structure.
SUBTASK 21-00-05-040-045-A01
(3) Removal of the Right Side HP Switch (05-130) and the Right Side Dryer Receiver (05-110)
(a) Disconnect the helicopter harness from the electrical connectors of the HP Switch
(05-130).
(b) Remove and discard the clamp (05-120).
(c) Remove the dryer receiver (05-110).
(d) Heat and remove the HP Switch (05-130) from the dryer receiver (05-110).
NOTE: The thread of the HP Switch (05-130) is bonded.
(f) Remove the support reservoir (05-140) from the structure.
(g) Remove the spacers (05-170).
SUBTASK 21-00-05-040-046-A01
(4) Removal of the Left Side HP Switch (05-200) and the Left Side Dryer Receiver (05-180)
(a) Disconnect the helicopter harness from the electrical connectors of the HP Switch
(05-200).
(c) Remove the dryer receiver (05-180).
(d) Heat and remove the HP Switch (05-200) from the dryer receiver (05-180).
NOTE: The thread of the HP Switch (05-200) is bonded.
(e) Remove the support reservoir (05-210) from the structure.
(f) Remove the spacers (05-240).
SUBTASK 21-00-05-040-073-A01
(5) Removal of the Fan S/A (12-010)
(a) Remove the lockwire (12-090).
21-00-05 Page 3025

Apr 01/11
20204E01
(b) Remove the cable clamp (12-050) and the electrical connector from the connector bracket
with the wrench (T09) and the fork wrench (T10).
(c) Remove the four screws (12-020) and the four washers (12-030).
(d) Remove the Fan S/A (12-010) with the cover grilles.
(e) Remove the two attaching collars (12-040) to remove the wire of the Fan S/A (12-010).
(f) Remove the four screws (12-060), the eight washers (12-070) and the four nuts (12-080).
(g) Remove the Fan S/A (12-010).
SUBTASK 21-00-05-040-074-A01
(6) Removal of the Fan S/A (12-100)
(a) Remove the lockwire (12-180).
(b) Remove the cable clamp (12-140) and the electrical connector from the connector bracket
with the wrench (T09) and the fork wrench (T10).
(c) Remove the four screws (12-110) and the four washers (12-120).
(d) Remove the Fan S/A (12-100) with the cover grilles.
(e) Remove the two attaching collars (12-130) to remove the wire of the Fan S/A (12-100).
(f) Remove the four screws (12-150), the eight washers (12-160) and the four nuts (12-170).
(g) Remove the Fan S/A (12-100).
E. Close-up
Not applicable
21-00-05 Page 3026

Apr 01/11
20204E01
B
05-050
05-020
05-060
05-130 05-030
05-070
05-040
C
05-010
05-110
05-120
05-150
05-160
05-140
05-170
05-200
05-180
05-090 05-190
05-220
05-100 05-230
05-080 05-210
05-240
ag621b01.cgm
Disassembly of the Generation Air Conditioning System

(Sheet 1 of 3)
Figure 3008/GRAPHIC 21-00-05-991-019-A01
21-00-05 Page 3027

Apr 01/11
20204E01
12-020
12-030
12-020
12-030 12-040
12-090 12-050
12-010
12-080
12-070
12-030
12-030
12-060
12-020
12-020
12-070
ag935a01.cgm

Removal of the Fan S/A (12-010) (Sheet 2 of 3)
Figure 3008/GRAPHIC 21-00-05-991-019-A01
21-00-05 Page 3028

Apr 01/11
20204E01
12-130
12-150 12-140
12-110
12-160
12-180 12-110
12-120
12-120
12-160
12-170
12-100
12-120
12-110
12-110
12-120
ag937a01.cgm

Removal of the Fan S/A (12-100) (Sheet 3 of 3)
Figure 3008/GRAPHIC 21-00-05-991-019-A01
21-00-05 Page 3029

Apr 01/11
20204E01
TASK 21-00-05-020-805-A01
9. Removal of the Distribution Air Conditioning Cabin System
Self-explanatory

BLOCK
GRAPHIC-21-00-05-991-020-A01 3000 FIGURE 3009
C. Job Set-up
SUBTASK 21-00-05-050-041-A01
(1) Get Access
SUBTASK 21-00-05-050-053-A01
(a) Disassemble the generation air conditioning system (Ref. TASK 21-00-05-040-805-A01).
D. Procedure
SUBTASK 21-00-05-040-049-A01
(1) Removal of the Cabin Evaporator Assy (05-250)
(Ref. Fig. 3009)
(a) Disconnect the helicopter harness from the two switches of the Cabin Evaporator Assy
(05-250).
(c) Loosen and remove the screws (05-310), (05-390) then the washers (05-320) and
(05-400).
(d) Remove the Cabin Evaporator Assy (05-250) from the structure.
21-00-05 Page 3030

Apr 01/11
20204E01
SUBTASK 21-00-05-040-050-A01
(2) Removal of the Right Side Cabin Fan (05-300)
(Ref. Fig. 3009)
(a) Disconnect the helicopter harness from the electrical connector of the cabin fan (05-300).
(c) Remove the cabin fan (05-300).
(e) Remove the fan bracket (05-330).
(f) Remove the sleeve (05-280).
SUBTASK 21-00-05-040-051-A01
(3) Removal of the Left Side Cabin Fan (05-380)
(Ref. Fig. 3009)
(a) Disconnect the helicopter harness from the electrical connector of the cabin fan (05-380).
(c) Remove the cabin fan (05-380).
(e) Remove the fan bracket (05-410).
(f) Remove the sleeve (05-360).
SUBTASK 21-00-05-040-052-A01
(4) Removal of the Cabin Flapper Valve (05-440)
(Ref. Fig. 3009)
(a) Disconnect the helicopter harness from the electrical connector of the cabin flapper
valve (05-440).
(c) Remove the cabin flapper valve (05-440) from the structure.
(e) Remove the recirculation duct (05-470).
E. Close-up
Not applicable
21-00-05 Page 3031

Apr 01/11
20204E01
A
A
05-250
05-300
05-320
05-310 05-260
05-340
05-350
05-330 05-270
05-320
05-310
05-280
05-290
05-440
05-480
05-490
05-380
05-400
05-390
05-420
05-430
05-410
05-400
05-390
05-450 05-360
05-460 05-370
05-470
ag622a01.cgm
Removal of the Distribution Air Conditioning Cabin System

Figure 3009/GRAPHIC 21-00-05-991-020-A01
21-00-05 Page 3032

Apr 01/11
20204E01
TASK 21-00-05-020-804-A01
10. Removal of the Duct Distribution Air Conditioning Cabin System
Self-explanatory

BLOCK
GRAPHIC-21-00-05-991-021-A01 3000 FIGURE 3010
C. Job Set-up
SUBTASK 21-00-05-050-040-A01
(1) Get Access
D. Procedure
SUBTASK 21-00-05-040-072-A01
(1) Removal of the Right Recirculation Duct (05-500)
(Ref. Fig. 3010)
(c) Remove the right recirculation duct (05-500).
SUBTASK 21-00-05-040-047-A01
(2) Removal of the Left Recirculation Ducts (05-550)
(Ref. Fig. 3010)
(c) Remove the left recirculation duct (05-550).
21-00-05 Page 3033

Apr 01/11
20204E01
SUBTASK 21-00-05-040-048-A01
(3) Removal of the Central Recirculation Duct (05-600) and (05-630)
(Ref. Fig. 3010)
(c) Remove the right inlet recirculation duct (05-650).
(e) Remove the left inlet recirculation duct (05-680) or the left inlet recirculation ducts
(05-690) and (05-700).
(g) Remove the recirculation duct (05-630).
(h) Remove the recirculation duct (05-600).
E. Close-up
Not applicable
21-00-05 Page 3034

Apr 01/11
20204E01
A A
B
D D
C
05-610
05-660 05-620
05-600
05-630
05-670
05-640
05-650
05-640 05-690
OR
05-680
05-700
05-720
05-710
B
C
05-520 05-510
05-550
05-500
05-570
05-590 05-540
05-560
05-580 05-530
ag623a01.cgm
Removal of the Duct Distribution Air Conditioning Cabin System

Figure 3010/GRAPHIC 21-00-05-991-021-A01
21-00-05 Page 3035

Apr 01/11
20204E01
TASK 21-00-05-020-806-A01
11. Removal of the Air Conditioning Control Boxes System
Self-explanatory

BLOCK
GRAPHIC-21-00-05-991-022-A01 3000 FIGURE 3011
C. Job Set-up
SUBTASK 21-00-05-050-042-A01
(1) Get Access
D. Procedure
SUBTASK 21-00-05-040-053-A01
(1) Removal of the Ventilated Temperature Sensor (06-010)
(Ref. Fig. 3011)
(a) Disconnect the helicopter harness from the electrical connector of the ventilated
temperature sensor (06-010).
(c) Remove the ventilated temperature sensor (06-010).
SUBTASK 21-00-05-040-054-A01
(2) Removal of the Air Conditioning Control Boxes (06-100) and (06-160)
(Ref. Fig. 3011)
(a) Disconnect the helicopter harness from the electrical connector of the air conditioning
control box (06-100).
(d) Remove the Bonding Cable S/A (06-150).
(e) Remove the air conditioning control box (06-100).
21-00-05 Page 3036

Apr 01/11
20204E01
(f) Remove the Bonding Cable S/A (06-210).
(g) Disconnect the helicopter harness from the electrical connector of the air conditioning
control box (06-160).
(h) Loosen and remove the screws (06-170) then the washers (06-180).
(i) Loosen and remove the screws (06-190) then the washers (06-200).
(j) Remove the air conditioning control box (06-160).
SUBTASK 21-00-05-040-055-A01
(3) Removal of the Air Conditioning Resistor (06-070)
(Ref. Fig. 3011)
(a) Disconnect the helicopter harness from the electrical connectors of the air conditioning
resistor (06-070).
(c) Remove the air conditioning resistor (06-070).
E. Close-up
Not applicable
21-00-05 Page 3037

Apr 01/11
20204E01
06-150
06-100
A
06-120
06-010
06-110
06-040
06-140
06-210
06-130
06-060
06-050
06-160
C
06-080
06-180
06-090
06-170
06-200
06-190
06-070
ag624b01.cgm
Removal of the Air Conditioning Control Boxes System

Figure 3011/GRAPHIC 21-00-05-991-022-A01
21-00-05 Page 3038

Apr 01/11
20204E01
TASK 21-00-05-040-806-A01
12. Disassembly of the Right Side of the Cabin Air Conditioning System
Self-explanatory

BLOCK
GRAPHIC-21-00-05-991-023-A01 3000 FIGURE 3012
C. Job Set-up
SUBTASK 21-00-05-050-037-A01
(1) Get Access
D. Procedure
SUBTASK 21-00-05-040-067-A01
(1) Removal of the Right Internal Cabin Diffuser (07-010)
(Ref. Fig. 3012)
(a) Remove and discard the strap (07-040).
(c) Remove the right internal cabin diffuser (07-010).
(d) Remove and discard the strap (07-190).
(e) Remove the flexible hose (07-180) from the manifold (07-430).
SUBTASK 21-00-05-040-068-A01
(2) Removal of the Right External Cabin Diffusers (07-050) and (07-080)
(Ref. Fig. 3012)
(b) Remove the right external cabin diffuser (07-050).
(c) Remove and discard the strap (07-110).
21-00-05 Page 3039

Apr 01/11
20204E01
(e) Remove the right external cabin diffuser (07-080).
(f) Remove and discard the strap (07-170).
(g) Remove the flexible hose (07-160) from the manifold (07-430).
SUBTASK 21-00-05-040-056-A01
(3) Removal of the Right External Cabin Diffuser (07-120)
(Ref. Fig. 3012)
(c) Remove the right external cabin diffuser (07-120).
E. Close-up
Not applicable
21-00-05 Page 3040

Apr 01/11
20204E01
07-160 07-180 07-200

07-155
07-140
07-130
07-040
07-110
07-190
07-150
07-210
07-100 07-170
07-080
07-120
07-090 07-010
07-430
07-050
07-030
07-020
07-070
07-060
ag625b01.cgm
Disassembly of the Right Side of the Cabin Air Conditioning System

Figure 3012/GRAPHIC 21-00-05-991-023-A01
21-00-05 Page 3041

Apr 01/11
20204E01
TASK 21-00-05-040-807-A01
13. Disassembly of the Left Side of the Cabin Air Conditioning System and Removal of the Manifold (07-430)
Self-explanatory

BLOCK
GRAPHIC-21-00-05-991-024-A01 3000 FIGURE 3013
SYSTEM
C. Job Set-up
SUBTASK 21-00-05-050-038-A01
(1) Get Access
SUBTASK 21-00-05-050-059-A01
(a) Disassemble the generation air conditioning system or remove the screws (05-090) and
the washers (05-100) (Ref. TASK 21-00-05-040-805-A01).
(b) Disassemble the right side of the cabin air conditioning system or remove and discard the
straps (07-170), (07-190) and (07-210) (Ref. TASK 21-00-05-040-806-A01).
D. Procedure
SUBTASK 21-00-05-040-069-A01
(1) Removal of the Left Internal Cabin Diffuser (07-220)
(Ref. Fig. 3013)
(c) Remove the left internal cabin diffuser (07-220).
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Apr 01/11
20204E01
SUBTASK 21-00-05-040-070-A01
(2) Removal of the Left External Cabin Diffusers (07-260) and (07-290)
(Ref. Fig. 3013)
(b) Remove the left external cabin diffuser (07-260).
(c) Remove and discard the strap (07-320).
(e) Remove the left external cabin diffuser (07-290).
(f) Remove and discard the strap (07-380).
(g) Remove the flexible hose (07-370) from the manifold (07-430).
SUBTASK 21-00-05-040-057-A01
(3) Removal of the Left External Cabin Diffuser (07-330)
(Ref. Fig. 3013)
(c) Remove the left external cabin diffuser (07-330).
SUBTASK 21-00-05-020-009-A01
(4) Removal of the Manifold (07-430) and the Water Separator (07-470)
(Ref. Fig. 3013)
(c) Remove the manifold (07-430).
(d) Remove the water separator (07-470).
E. Close-up
Not applicable
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Apr 01/11
20204E01
07-430
A
07-450
07-440
07-460
07-470
07-420
07-400
07-380
07-410
07-360
07-390
07-250
07-370
07-320
07-368
07-220
07-367
07-335
07-240 07-330
07-230 07-350
07-340
07-310
07-300
07-290
07-260
ag626b01.cgm
07-280
07-270
Disassembly of the Left Side of the Cabin Air Conditioning System and Removal of the Manifold (07-430)
Figure 3013/GRAPHIC 21-00-05-991-024-A01
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Apr 01/11
20204E01
TASK 21-00-05-040-810-A01
14. Disassembly of the Right Side of the Cockpit Air Conditioning System
Self-explanatory

BLOCK
GRAPHIC-21-00-05-991-025-A01 3000 FIGURE 3014
DUCTING
OF THE AIR CONDITIONING SYSTEM
DISTRIBUTION
C. Job Set-up
SUBTASK 21-00-05-050-045-A01
(1) Get Access
SUBTASK 21-00-05-050-060-A01
(a) Disassemble the right side of the cockpit low pressure ducting or remove and discard
(b) Disassemble the right side of the air conditioning system distribution or remove and
discard the strap (09-020) (Ref. TASK 21-00-05-040-808-A01).
D. Procedure
SUBTASK 21-00-05-040-060-A01
(1) Disassembly of the Right Side of the Cockpit Air Conditioning System
(Ref. Fig. 3014)
(c) Remove the cockpit duct (08-010).
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Apr 01/11
20204E01
(e) Remove the Duct S/A (08-050).
(f) Remove and discard the three straps (08-080).
(g) Remove the Duct S/A (08-070).
(i) Remove the gaspers (08-090).
(k) Remove the Y Branch Assy (08-130).
(l) Loosen and remove the screws (08-160) then the washers (08-170).
(m) Remove and discard the strap (08-190).
(n) Remove the right heating cabin duct (08-150).
E. Close-up
Not applicable
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Apr 01/11
20204E01
08-100
08-110
08-120
A
08-090
08-080
08-080
08-100 08-150
08-110 08-140
08-120
08-130
08-080 08-060
08-070
08-170
08-160
08-190
08-180
08-050
08-020
08-010
08-040
08-030
ag627a01.cgm
Disassembly of the Right Side of the Cockpit Air Conditioning System

Figure 3014/GRAPHIC 21-00-05-991-025-A01
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TASK 21-00-05-040-811-A01
15. Disassembly of the Left Side of the Cockpit Air Conditioning System
Self-explanatory

BLOCK
GRAPHIC-21-00-05-991-026-A01 3000 FIGURE 3015
DUCTING
DISTRIBUTION
TASK-21--00-05-040-810-A01 3000 DISASSEMBLY OF THE RIGHT SIDE
OF THE COCKPIT AIR CONDITIONING
SYSTEM
C. Job Set-up
SUBTASK 21-00-05-050-046-A01
(1) Get Access
SUBTASK 21-00-05-050-061-A01
(a) Disassemble the left side of the cockpit low pressure ducting or remove and discard the
strap (02-350) (Ref. TASK 21-00-05-040-802-A01).
(b) Disassemble the right side of the cockpit air conditioning system or remove and discard
(c) Disasemble the left side of the air conditioning system distribution or remove and discard
the strap (09-270) TASK 21-00-05-040-809-A01).
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Apr 01/11
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D. Procedure
SUBTASK 21-00-05-040-061-A01
(1) Disassembly of the Left Side of the Cockpit Air Conditioning System
(Ref. Fig. 3015)
(b) Remove the insulated hose (08-180).
(h) Remove and discard the strap (08-280).
(i) Remove the Duct S/A (08-270).
(j) Remove and discard the three straps (08-300).
(k) Remove the Duct S/A (08-290).
(l) Loosen and remove the screws (08-320), the washers (08-330) then the nuts (08-340).
(m) Remove the gaspers (08-310).
(n) Remove and discard the strap (08-360).
(o) Remove the Y Branch Assy (08-350).
(p) Loosen and remove the screws (08-380) then the washers (08-390).
(q) Remove the left heating cabin duct (08-370).
E. Close-up
Not applicable
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20204E01
A 08-200
08-220
08-180
08-190
08-210 08-190
08-350
08-280
08-360
08-390 08-370
08-380
08-270
08-300
08-340
08-330
08-290 08-320
08-240 08-300
08-340
08-310
08-230 08-330
08-320
08-250
08-260
ag628a01.cgm
Disassembly of the Left Side of the Cockpit Air Conditioning System

Figure 3015/GRAPHIC 21-00-05-991-026-A01
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TASK 21-00-05-040-808-A01
16. Disassembly of the Right Side of the Air Conditioning System Distribution
Self-explanatory

BLOCK
GRAPHIC-21-00-05-991-027-A01 3000 FIGURE 3016
C. Job Set-up
SUBTASK 21-00-05-050-043-A01
(1) Get Access
D. Procedure
SUBTASK 21-00-05-040-058-A01
(1) Disassembly of the Right Side of the Air Conditioning System Distribution
(Ref. Fig. 3016)
(a) Remove and discard the four straps (09-020).
(b) Loosen and remove the screw (09-040) then the washer (09-050).
(d) Remove the T Branch Assy Equipped (09-010).
(e) Disconnect the two parts of the T Branch Assy Equipped (09-010)
(g) Remove the bracket (09-060).
(h) Remove and discard the strap (09-100).
(i) Remove the insulated hose (09-090).
(j) Loosen and remove the screws (09-120) then the washers (09-130).
(k) Remove the right heating cabin diffuser (09-110).
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(l) Remove the seal (09-140).
(m) Remove and discard the straps (09-160).
(n) Remove the clamp (09-170).
(o) Loosen and remove the screw (09-190) then the washer (09-200).
(p) Remove the clamp (09-180).
(q) Remove the spacer (09-210).
(r) Remove the flexible hose (09-150).
(s) Remove the two seals (09-250).
(t) Loosen and remove the screws (09-230) then the washers (09-240).
(u) Remove the two brackets (09-220).
E. Close-up
Not applicable
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Apr 01/11
20204E01
09-170
A 09-190
09-230
09-200
09-240
09-250
09-180
A 09-230
09-210
09-240
09-160
09-150
09-220
09-250
09-020
09-160
09-220
09-110
09-100
09-090
09-130
09-120
09-020
09-010
09-040
09-050
09-020
09-010 09-030
09-070
09-020 09-080
ag629b01.cgm
09-060
Disassembly of the Right Side of the Air Conditioning System Distribution

Figure 3016/GRAPHIC 21-00-05-991-027-A01
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TASK 21-00-05-040-809-A01
17. Disassembly of the Left Side of the Air Conditioning System Distribution
Self-explanatory

BLOCK
GRAPHIC-21-00-05-991-028-A01 3000 FIGURE 3017
DISTRIBUTION
C. Job Set-up
SUBTASK 21-00-05-050-044-A01
(1) Get Access
SUBTASK 21-00-05-050-056-A01
(a) Disassemble the right side of the air conditioning system distribution (Ref. TASK
21-00-05-040-808-A01).
D. Procedure
SUBTASK 21-00-05-040-059-A01
(1) Disassembly of the Left Side of the Air Conditioning System Distribution
(Ref. Fig. 3017)
(a) Remove and discard the four straps (09-270).
(b) Loosen and remove the screw (09-290) then the washer (09-300).
(d) Remove the T Branch Assy Equipped (09-260).
(e) Disconnect the two parts of the T Branch Assy Equipped (09-260)
(f) Remove the seal (09-310).
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Apr 01/11
20204E01
(g) Loosen and remove the screws (09-330) then the washers (09-340).
(h) Remove the bracket (09-320).
(i) Remove and discard the strap (09-360).
(j) Remove the insulated hose (09-350).
(k) Loosen and remove the screws (09-380) then the washers (09-390).
(l) Remove the left heating cabin diffuser (09-370).
(m) Remove and discard the straps (09-420).
(n) Remove the clamp (09-430).
(o) Loosen and remove the screw (09-450) then the washer (09-460).
(p) Remove the clamp (09-440).
(r) Remove the flexible hose (09-410).
(s) Remove the two seals (09-510).
(u) Remove the two brackets (09-480).
E. Close-up
Not applicable
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Apr 01/11
20204E01
09-430
09-450
09-460
A 09-440
09-420
09-490
09-500 09-470
A 09-420
09-490
09-500 09-480
09-510
09-480
09-410
09-510
09-270
09-290
09-260
09-300 09-270
09-350
09-270 09-380
09-390
09-280 09-360
09-330
09-340
09-320
09-260
09-270
09-370
09-310
ag630b01.cgm
Disassembly of the Left Side of the Air Conditioning System Distribution

Figure 3017/GRAPHIC 21-00-05-991-028-A01
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Apr 01/11
20204E01
TASK 21-00-05-040-812-A01
18. Disassembly of the Right Side of the Air Conditioning Cabin System
Self-explanatory

BLOCK
GRAPHIC-21-00-05-991-029-A01 3000 FIGURE 3018
DISTRIBUTION
C. Job Set-up
SUBTASK 21-00-05-050-047-A01
(1) Get Access
SUBTASK 21-00-05-050-062-A01
(a) Disassemble the right side of the air conditioning system distribution or remove and
discard the strap (09-170) (Ref. TASK 21-00-05-040-808-A01).
D. Procedure
SUBTASK 21-00-05-040-062-A01
(1) Disassembly of the Right Side of the Air Conditioning System
(Ref. Fig. 3018)
(a) Remove the clamp (10-020).
(c) Remove the flexible hose (10-010).
(e) Remove the right heating cabin diffuser (10-040).
(f) Remove the clamp (10-080).
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Apr 01/11
20204E01
(g) Remove the insulated hose (10-070).
E. Close-up
Not applicable
21-00-05 Page 3058

Apr 01/11
20204E01
A
10-080
10-070
10-040 10-030
10-060
10-050
10-020
10-010
ag631a01.cgm
Disassembly of the Right Side of the Air Conditioning Cabin System

Figure 3018/GRAPHIC 21-00-05-991-029-A01
21-00-05 Page 3059

Apr 01/11
20204E01
TASK 21-00-05-040-813-A01
19. Disassembly of the Left Side of the Air Conditioning Cabin System
Self-explanatory

BLOCK
GRAPHIC-21-00-05-991-030-A01 3000 FIGURE 3019
DISTRIBUTION
C. Job Set-up
SUBTASK 21-00-05-050-048-A01
(1) Get Access
SUBTASK 21-00-05-050-063-A01
(a) Disassemble the left side of the air conditioning system distribution or remove and discard
D. Procedure
SUBTASK 21-00-05-040-063-A01
(1) Disassembly of the Left Side of the Air Conditioning System
(Ref. Fig. 3019)
(c) Remove the flexible hose (10-090).
(e) Remove the left heating cabin diffuser (10-120).
(f) Remove the clamp (10-160).
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Apr 01/11
20204E01
(g) Remove the insulated hose (10-150).
(h) Remove the clamp (10-180).
(i) Loosen and remove the screw (10-200), the washer (10-210) then the nut (10-220).
(j) Remove the clamp (10-190).
(k) Remove the insulated duct (10-170).
(l) Loosen and remove the screws (10-240) then the washers (10-250).
(m) Remove the bracket (10-230).
E. Close-up
Not applicable
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Apr 01/11
20204E01
10-200
10-210 10-240
10-230 10-250
10-190
10-180
10-220
10-170
10-160
10-120
10-150
10-100
10-110
10-140
10-130
10-090
ag632a01.cgm
Disassembly of the Left Side of the Air Conditioning Cabin System

Figure 3019/GRAPHIC 21-00-05-991-030-A01
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Apr 01/11
20204E01
TASK 21-00-05-040-814-A01
20. Disassembly of the Jet Pump System Distribution and the Heating Control Box (06-300)
Self-explanatory

BLOCK
GRAPHIC-21-00-05-991-031-A01 3000 FIGURE 3020
OF THE AIR CONDITIONING CABIN
SYSTEM
OF THE AIR CONDITIONING CABIN
SYSTEM
SUBTASK-21-00-05-040-066-A01 3000 DISASSEMBLY OF THE HIGH
PRESSURE SYSTEM
C. Job Set-up
SUBTASK 21-00-05-050-049-A01
(1) Get Access
SUBTASK 21-00-05-050-064-A01
(a) Disassemble the right side of the air conditioning cabin system or remove the clamp
(10-080) TASK 21-00-05-040-812-A01).
(b) Disassemble the left side of the air conditioning cabin system or remove the clamps
(10-180) and (10-190) TASK 21-00-05-040-813-A01).
D. Procedure
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Apr 01/11
20204E01
SUBTASK 21-00-05-040-071-A01
(1) Disassembly of the Heating Control Box (06-300)
(Ref. Fig. 3020)
(a) Disconnect the helicopter harness from the electrical connector of the heating control
box (06-300).
(d) Remove the heating control box (06-300).
(e) Loosen and remove the screw (06-360) then the washer (06-370).
(f) Remove the Bonding Cable S/A (06-350).
SUBTASK 21-00-05-040-064-A01
(2) Disassembly of the Jet Pump System Distribution
(Ref. Fig. 3020)
(b) Loosen and remove the screw (10-290), the washers (10-300) then the nut (10-310).
(d) Remove the attenuator noise hose (10-260).
(f) Remove the bracket (10-320).
(g) Remove the clamp (10-360).
(h) Loosen and remove the screw (10-380), the washer (10-390) then the nut (10-400).
(i) Remove the clamp (10-370).
(j) Remove the attenuator noise hose (10-350).
(k) Loosen and remove the screws (10-420) then the washers (10-430).
(l) Remove the bracket (10-410).
(m) Remove the clamp (10-450).
(n) Loosen and remove the screw (10-470), the washer (10-480) then the nut (10-490).
(o) Remove the clamp (10-460).
(p) Loosen and remove the screw (10-510) then the washer (10-520).
(r) Remove the clamp (10-500).
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Apr 01/11
20204E01
(s) Remove the insulated hose (10-440).
(u) Remove the bracket (10-540).
(v) Remove the clamps (10-580).
(w) Remove the flexible hose (10-570) from the jet pump (10-620).
NOTE: The removal of the jet pump (10-620) is done in the disassembly procedure of
the High Pressure System SUBTASK 21-00-05-040-066-A01).
(x) Loosen and remove the screws (10-600) then the washers (10-610).
(y) Remove the Duct S/A (10-590).
E. Close-up
Not applicable
21-00-05 Page 3065

Apr 01/11
20204E01
10-450
10-460 A
10-470
10-540 10-480
10-490 10-620
10-530 10-520
10-500 10-510 10-560 10-580
10-550
10-440
10-570
10-380
10-390 10-610
10-600
10-420
10-360 10-430
10-410
B 10-370
10-400 10-580
10-590
10-290
10-300
06-360 10-330
SCREW 10-350 10-340
06-370 10-320 10-270
WASHER 10-280 10-260
06-350 10-310
BONDING
CABLE S/A
06-330
SCREW
06-340
WASHER
06-310
ELECTRICAL 06-300 SCREW
CONNECTOR HEATING 06-320
ag633a01.cgm
CONTROL WASHER
BOX
Disassembly of the Jet Pump System Distribution and the Heating Control Box (06-300)
Figure 3020/GRAPHIC 21-00-05-991-031-A01
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Apr 01/11
20204E01
TASK 21-00-05-040-815-A01
21. Removal of the Temperature Sensor (10-650) and the Thermostat (10-660) - Disassembly of the High
Pressure System
Self-explanatory

BLOCK
GRAPHIC-21-00-05-991-032-A01 3000 FIGURE 3021
SUBTASK-21-00-05-040-064-A01 3000 DISASSEMBLY OF THE JET PUMP
SYSTEM DISTRIBUTION
C. Job Set-up
SUBTASK 21-00-05-050-050-A01
(1) Get Access
SUBTASK 21-00-05-050-054-A01
(a) Disassemble the jet pump system distribution (Ref. SUBTASK 21-00-05-040-064-A01).
D. Procedure
SUBTASK 21-00-05-020-010-A01
(1) Removal of the Temperature Sensor (10-650) and the Thermostat (10-660)
(Ref. Fig. 3021)
(a) Remove and discard the lockwire (10-670).
(b) Disconnect the helicopter harness from the electrical connector of the temperature
sensor (10-650).
(c) Loosen and remove the temperature sensor (10-650).
(d) Disconnect the helicopter harness from the electrical connector of the thermostat (10-660).
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Apr 01/11
20204E01
(e) Loosen and remove the thermostat (10-660).
SUBTASK 21-00-05-040-066-A01
(2) Disassembly of the High Pressure System
(Ref. Fig. 3021)
(a) Remove the cover insulated (11-260).
(b) Remove the two clamps (11-020).
(c) Remove the four seals (11-040).
(d) Disconnect the high pressure duct (11-010) from the temperature control valve (11-050)
and the jet pump (10-620).
(e) Remove the high pressure duct (11-010).
(f) Remove the check valves (11-030).
(g) Disconnect the helicopter harness from the electrical connector of the temperature
control valve (11-050).
(h) Loosen and remove the two screws (11-060) then the four washers (11-070) and the
two nuts (11-080).
(i) Remove the temperature control valve (11-050).
(j) Loosen and remove the two screws (11-100) then the two washers (11-110).
(k) Remove the flexible support (11-090).
(l) Loosen and remove the four screws (10-630) then the four washers (10-640).
(m) Remove the jet pump (10-620).
(n) Loosen and remove the high pressure duct (11-120).
FOR PNR 3G2140V01451 (PNR 6921A SERIES)
(o) Remove the bulkhead fixation nut (11-148) and the washers (11-146) from the fire wall
bulkhead (11-144).
(p) Remove the fire wall bulkhead (11-144) from the shut-off valve (11-140).
FOR ALL PNR
(q) Remove the identification plate (11-130) (if necessary only).
(r) Disconnect the helicopter harness from the electrical connector of the shut-off valve
(11-140).
(s) Loosen and remove the shut-off valve (11-140).
(t) Remove the lockwire (11-180).
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20204E01
(u) Loosen and remove the screws (11-160) then the washers (11-170).
(v) Remove the high pressure duct (11-150).
(w) Loosen and remove the high pressure duct (11-190).
(x) Remove the bulkhead fixation nut (11-218) and the washers (11-216) from the fire wall
bulkhead (11-214).
(y) Remove the fire wall bulkhead (11-214) from the shut-off valve (11-210).
FOR ALL PNR
(z) Remove the identification plate (11-200) (if necessary only).
(aa) Disconnect the helicopter harness from the electrical connector of the shut-off valve
(11-210).
(ab) Loosen and remove the shut-off valve (11-210).
(ac) Remove the lockwire (11-250).
(ad) Loosen and remove the screws (11-230) then the washers (11-240).
(ae) Remove the high pressure duct (11-220).
E. Close-up
Not applicable
21-00-05 Page 3069

Apr 01/11
20204E01
A
C D
ALTERNATE ALTERNATE
11-140B
11-210B
11-144
11-146
11-214
11-240
11-230
11-216
11-220 11-250
11-210 11-146
11-216 11-148
C 11-218
A
11-190
11-040
11-010 11-160
11-040 11-180 A
11-030 11-150 11-170
11-080
11-050
11-020 11-140 11-100
11-040
11-110 11-070
11-040
11-260 11-070
11-030 11-060
B 11-020
11-120 D SECTION
11-090
11-260
B-B
A
10-660
THERMAL
SWITCH
B
10-670
LOCKWIRE
10-620 10-650
TEMPERATURE
ag634c01.cgm
10-640 SENSOR
10-630
Removal of the Temperature Sensor (10-650) and the Thermal Switch (10-660) -
Disassembly of the High Pressure System
Figure 3021/GRAPHIC 21-00-05-991-032-A01
21-00-05 Page 3070

Apr 01/11
20204E01
CLEANING
TASK 21-00-05-100-801-A01
1. External Cleaning of a Unit
WARNING: – DO NOT BREATHE THE FUMES. THE SOLVENTS ARE DANGEROUS.

– USE EYE PROTECTION. DO NOT LET THE SOLVENTS TOUCH YOUR SKIN.
– CLEAN THE PARTS IN A ROOM WHERE AIRFLOW IS SUFFICIENT.
– DO NOT CLEAN NEAR AN OPEN FLAME.
CAUTION: – CAREFULLY OBEY THE CLEANING PROCEDURES, OR REPLACE THEM WITH

A PROCEDURE WHICH IS SPECIFIED BY THE MANUFACTURER IF YOU USE
EQUIVALENTS.
– AFTER YOU COMPLETE THE PROCEDURE, YOU MUST PUT PROTECTIVE
CAPS OR APPLICABLE PACKAGING MATERIAL ON THE PARTS.
Self-explanatory
(1) Consumable Materials
CODE REFERENCE DESIGNATION

M09A DENATURED METHANOL CLEANING MATERIAL
C. Job Set-up
SUBTASK 21-00-05-620-001-A01
(1) Preparation of the Unit
(a) Put all the protective caps on the units.
D. Procedure
SUBTASK 21-00-05-160-001-A01
(1) External Cleaning of the Unit
WARNING: DO NOT USE DIPPING OR SPRAYING PROCEDURES FOR FULL UNITS.

DIPPING OR SPRAYING PROCEDURES ARE ONLY FOR ISOLATED PARTS.
(a) Clean the unit with a lint-free cloth, which you make moist with cleaning material (M09A).
As an alternative, use a soft brush.
(b) Dry with low-pressure compressed air, or with a lint-free cloth.
E. Close-up
Not applicable
21-00-05 Page 4001

Apr 01/11
20204E01
TASK 21-00-05-100-802-A01
2. Cleaning of a Sub-Assembly


EQUIVALENTS.
Self-explanatory

BLOCK
TASK-21-00-05-100-804-A-01 4000 CLEANING METHOD
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 21-00-05-160-002-A01
(1) Cleaning of the Sub-Assembly
(a) Refer to the Cleaning Procedure Table (Ref. TASK 21-00-05-100-804-A01): do the
procedure which is given for the most easily damaged part.
E. Close-up
Not applicable
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TASK 21-00-05-100-803-A01
3. Cleaning of Component Parts


EQUIVALENTS.
Self-explanatory

BLOCK
TASK-21-00-05-100-804-A-01 4000 CLEANING METHOD
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 21-00-05-160-003-A01
(1) Cleaning of the Component Parts
(a) Clean each part to remove oil, grease and dirt.
(b) Make sure that the mating areas are fully free from packing material or sealing compound.
(c) Use the applicable cleaning method (Ref. TASK 21-00-05-100-804-A01).
E. Close-up
Not applicable
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TASK 21-00-05-100-804-A01
4. Cleaning Method
A. Cleaning Method Table
CLEANING
PROCEDURE
TYPE OF PART THAT YOU WILL CLEAN
1 2 3 4
STAINLESS STEEL O O X
FORGED LIGHT ALLOY WITH ANODIC-CHROMIC PROTECTION X X
CAST LIGHT ALLOY WITH ANODIC-CHROMIC PROTECTION X X
NITRIDE TITANIUM PLATING X X
CHEMICAL NICKEL PLATING X X
TITANIUM (*) X X X
PLASTIC X
COMPOSITE MATERIALS (POLYESTER) X X
ELECTRICAL AND ELECTRONIC COMPONENTS X
TEFLON PLATING (**)
RUBBER (***)
CLEANING PROCEDURES
1: Heavy alkaline cleaning:
(Ref. TASK 21-00-05-100-805-A01)
2: Cleaning of the parts with solvents (non chlorinated), by dipping or spraying:
(Ref. TASK 21-00-05-100-806-A01)
3: Light alkaline cleaning:
(Ref. TASK 21-00-05-100-807-A01)
4: Cleaning of the parts with an alcohol-based cleaning agent:
(Ref. TASK 21-00-05-100-808-A01)
O O: DO THE TWO STEPS, ONE AFTER THE OTHER

(*): DO NOT USE CHLORINATED SOLVENT
(**): DO NOT USE CLEANING MATERIAL. USE A DRY LINT-FREE CLOTH
(***): DO NOT USE CLEANING MATERIAL. CLEAN WITH LOW-PRESSURE COMPRESSED
AIR
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TASK 21-00-05-100-805-A01
5. Procedure 1: Heavy Alkaline Cleaning

CAUTION: – USE ALL PRECAUTIONS FOR THE PROTECTION OF YOUR EYES AND YOUR
SKIN WHEN YOU USE THE CLEANING MATERIAL IN THIS PROCEDURE. THIS
CLEANING MATERIAL CONTAINS SODIUM HYDROXIDE, WHICH IS HIGHLY
DANGEROUS.
Self-explanatory
WARNING: DO NOT USE MANUAL CLEANING PROCEDURES WITH THE MATERIALS

SPECIFIED IN THIS PROCEDURE. THIS PROCEDURE IS ONLY APPLICABLE
TO INDUSTRIAL EQUIPMENT AND PROCEDURES (AUTOMATIC CLEANING
MACHINE).
CAUTION: DO NOT USE THIS MATERIAL FOR LIGHT ALLOYS. THE MATERIAL SPECIFIED
BELOW CONTAINS SODIUM HYDROXIDE: IT CAUSES THE CORROSION OF
ALUMINIUM-BASED ALLOYS.
(1) Use materials which agree with MIL-TT-C-490 MV specification.
(2) Example: - Cleaning material (M48A).
C. Job Set-up
SUBTASK 21-00-05-880-001-A01
(1) Material Preparation
(a) For the dilution proportions, refer to the manufacturer’s instructions.
Example: - Cleaning material (M48A). Dilution of the Cleaning material (M48A) with 5 % of
water, for grease, baked grease, and scale particles.
D. Procedure
WARNING: USE ALL PRECAUTIONS AS GIVEN IN THE WARNING NOTES AT THE TOP OF
PARA. A.
SUBTASK 21-00-05-130-001-A01
(1) Cleaning
(a) To clean the part, put it momentarily a warm bath of cleaning material, at a temperature of
70 °C to 80 °C (158 °F to 176 °F). An ultrasonic device must mix the bath.
(b) Flush the part with water.
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CAUTION: DO NOT DRY SUB-ASSEMBLIES WHICH CONTAIN PRESS-FITTED PARTS IN

THE TEMPERATURE RANGE GIVEN BELOW. THIS CAN CAUSE RISKS OF
DISTORTION, OR INTERNAL CORROSION. USE THE CORRECT DRYING
TEMPERATURE.
(c) Dry the part in hot air, at between 100 °C and 110 °C (212 °F to 230 °F).
E. Close-up
Not applicable
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TASK 21-00-05-100-806-A01
6. Procedure 2: Cleaning with Solvents by the Dipping or the Spraying Method
WARNING: USE SOLVENTS WHICH HAVE A FLASH POINT OF MORE THAN 50 °C TO 55 °C

(122 °F TO 131 °F) IN SPECIFIED STABLE CONDITIONS.
WARNING: DO NOT USE ANY CHLORINATED SOLVENT. CHLORINATED SOLVENTS ARE

NOT APPROVED.


EQUIVALENTS.
Self-explanatory

M49A 70030 CARECLEAN AS1 CLEANING MATERIAL
(a) Example: - Cleaning material (M49A).
C. Job Set-up
WARNING: – THE SOLVENTS ARE DANGEROUS FOR YOUR HEALTH, AND CAN CAUSE
DAMAGE TO PARTS IF THEY DETERIORATE BECAUSE OF: POLLUTION,
WATER, GREASE, METAL PARTICLES, TEMPERATURE.
– THE SOLVENTS MUST BE PERFECTLY CLEAN AND YOU MUST REPLACE
THEM FREQUENTLY. THE CONTAINERS MUST BE FREE FROM UNWANTED
PARTICLES, FOR THE DIPPING AND THE SPRAYING OPERATIONS.
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D. Procedure

– CLEAN THE PARTS IN A CORRECTLY VENTILATED ROOM.
– DO NOT CLEAN NEAR AN OPEN FLAME OR AN INCANDESCENT MATERIAL.
– USE THE SOLVENT BETWEEN 10 °C AND 15 °C (50 °F TO 59 °F), WHICH IS
LESS THAN THE FLASH POINT.
SUBTASK 21-00-05-110-001-A01
(1) Cleaning with Solvents
(a) Put the part in the solvent momentarily, or apply the solvent to the part as a spray. If
necessary, complete the cleaning with a soft brush, or with a soft piece of material
(such as wood or plastic).
(b) At the end of the full cleaning operation, put the part in clean solvent momentarily, or
apply clean solvent to the part as a spray.
(c) Dry the parts with compressed air that is clean and dry (free from dust and grease).
E. Close-up
Not applicable
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TASK 21-00-05-100-807-A01
7. Procedure 3: Light Alkaline Cleaning


EQUIVALENTS.
This procedure is specially applicable to the cleaning of Aluminium-based alloys (the recommended
materials do not contain Sodium Hydroxide, which causes the corrosion of light alloys).
(1) Use materials that agree with Specification MIL-TT-C-490C method III .
(2) Example:
– cleaning material (M51A),

– cleaning material (M53A).
C. Job Set-up
WARNING: USE EYE PROTECTION. DO NOT LET THE SOLVENTS TOUCH YOUR SKIN.
ALKALINE MATERIALS CAUSE IRRITATION TO YOUR EYES AND YOUR SKIN.
SUBTASK 21-00-05-880-002-A01
(1) Preparation
(a) For the dilution proportions, refer to the manufacturer’s instructions.
(b) Mix 5 % of the material with water, at a temperature between 70 °C and 80 °C (158
°F to 176 °F).
D. Procedure
SUBTASK 21-00-05-110-002-A01
(1) Cleaning
(a) Clean the parts with a lint-free cloth, which you make moist with the detergent solution. As
an alternative use a soft brush.
(b) Flush the parts with clean running water, at ambient temperature.
CAUTION: DO NOT USE HOT AIR (100 °C (212 °F)) TO DRY SUB-ASSEMBLIES WHICH
CONTAIN PRESS-FITTED PARTS.
(c) Dry with low-pressure compressed air.
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E. Close-up
Not applicable
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TASK 21-00-05-100-808-A01
8. Procedure 4: Cleaning of Parts with Alcohol-Based Cleaning Agent


EQUIVALENTS.
(1) This procedure is specially applicable to:
– hardware electrical component parts,

– electronic component parts,
– printed circuits.

M09A DENATURED METHANOL CLEANING MATERIAL
(a) Use a cleaning material which agrees with Specification MIL-A-6090.
(b) Example: - Cleaning material (M09A).
C. Job Set-up
Not applicable. Use the cleaning material as it is.
D. Procedure
WARNING: – IN WORKSHOPS, KEEP THE ALCOHOL-BASED CLEANING AGENTS IN SMALL

QUANTITIES (250 CM³ (15.25 CU.IN)).
– DO NOT CLEAN NEAR AN OPEN FLAME OR AN INCANDESCENT MATERIAL.
SUBTASK 21-00-05-110-003-A01
(1) Cleaning
(a) Clean parts with a soft brush.
(b) Dry with compressed air which is at ambient temperature.
E. Close-up
Not applicable
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TASK 21-00-05-160-801-A01
9. Cleaning of the Evaporator and Condenser Air Pass Matrix
The procedure given below is to be applied when cleaning the condenser and the evaporator are
removed from the unit.
It is given for one loop.

M37A MYSYLEX SOLA (TX804) DEGREASING AGENT
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 21-00-05-100-001-A01
(1) Cleaning
CAUTION: IN NO CASE USE A WIRE BRUSH, OR ANY OTHER OBJECT LIABLE

TO DAMAGE THE ANTI-CORROSION SURFACE TREATMENT OF THE
EVAPORATOR OR OF THE CONDENSER
NOTE: Use a high pressure cleaning tool to clean the condenser and the evaporator on the air
section with hot water between 60° C and 90° C (140° F to 194° F) and a degreasing
agent (M37A) .
(a) Adjust the pressure of the cleaning tool to clean equipped with a jet nozzle, between
50 bar and 60 bar (725 psi to 870 psi), maximum pressure 80 bar (1160 psi). The
cleaning distance must not be less than 50 cm (19.7 in) to prevent damage on the
evaporator or condenser fins. Point the jet perpendicular to the surface (matrices) of the
heat exchangers.
(b) Use hot water between 60° C and 70° C (140° F to 158° F) to flush. Continue in the
same way as for cleaning.
(c) Dry with dry air at ambient temperature.
(d) After heat exchanger cleaning, make sure that the fins on the air matrix are not damage
SUBTASK 21-00-05-100-002-A01
(2) Pre-cleaning
NOTE: The condenser pre-cleaning installed on the ECS is possible.
(a) Remove the condenser fan.
(b) Clean with a pressurized air source counter flow on the air matrix.
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E. Close-up
Not applicable
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TASK 21-00-05-120-801-A01
10. Cleaning of Parts with an Ultrasonic Cleaning machine
Self-explanatory

M47A PROTENE S1 CLEANING MATERIAL
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 21-00-05-160-005-A01
(1) Cleaning of the Parts
(a) Degrease the refrigerant circuit parts in an ultrasonic cleaning machine using cleaning
material (M47A).
(b) Dry refrigerant circuit parts with dry compressed air.
CAUTION: NEVER FLUSH THE COMPRESSOR NOR THE DUCT OVERHEAT THERMAL
SWITCH EXPANSION VALVES (TEV).
(c) Clean and degrease the parts that are not a part of the refrigerant circuit with cleaning
material (M47A).
(d) Keep the parts in a clean, dry place for inspection and subsequent installation.
E. Close-up
Not applicable
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TASK 21-00-05-110-801-A01
11. Flushing of the Coolant Circuit
DELETED TASK
TASK 21-00-05-110-802-A01
12. Cleaning of the System Further Two Successive Compressor Replacements
A. Reason for the job
The purpose of this procedure is to recommend the use of cleaning material (M62A) to clean the
refrigerant loop (cockpit/cabin) :
(1) Further two successive compressor replacements (on the same loop) with blocked compressor
scroll (internal mechanical damage)
(a) Blocked Compressor Analysis (with removed compressor) :
– a blocked and possible damaged scroll can be identified by a drive shaft which can not
be rotated/moved (mandatory cleaning after two events),
– a blocked compressor bearing can be identified by a pulley which can not be

rotated/moved (recommended cleaning after two events).
(2) In case of the use of a none authorized (wrong) refrigerant oil (Ester oil, etc ...). It is mandatory
to clean the whole refrigerant loop (hoses, evaporators, condenser) and to replace the desiccant
filter before installation of the new Compressor Pack Assy filled with PAG 244.
NOTE: Mixture or use of non authorized (wrong) oil will deteriorate O-rings, create refrigerant
leakages and subsequently lead after few operation hours to a compressor failure.

M62A ETHYL ALCOHOL 95° (DENATURED) CLEANING MATERIAL
M21C MOLYKOTE 111 LUBRICATING MATERIAL

BLOCK
TASK 21-00-05-700-801-A01 1000 PRESSURE LEAK TEST OF THE
REFRIGERANT CIRCUIT
CMM 21-51-36 / CONDENSER ASSY
CMM 21-51-37 / COCKPIT EVAPORATOR ASSY
CMM 21-52-61 / CABIN EVAPORATOR ASSY
GRAPHIC-21-00-05-991-182-A01 4000 FIGURE 4001
GRAPHIC-21-00-05-991-101-A01 4000 FIGURE4002
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BLOCK
GRAPHIC-21-00-05-991-112-A01 4000 FIGURE 4003
GRAPHIC-21-00-05-991-102-A01 4000 FIGURE4004
C. Job Set-up
SUBTASK 21-00-05-100-003-A01
(1) Recommendation
(a) The use of cleaning material (M62A) to clean once removed the here bellow identified
parts of the refrigerant circuit depends to the failure/pollution impacted system.
(b) Remove only parts from the cabin or cockpit loop.
D. Procedure
SUBTASK 21-00-05-110-008-A01
(1) Cleaning of Compressor Discharge Hoses (04-430), (04-440)
(Ref. Fig. 4001)
(a) Disconnect the compressor discharge hose (cabin or cockpit) from the compressor and
condenser inlet.
(b) Fill approximately 50 cc of cleaning material (M62A) in the hose (union on the compressor
discharge side) and blow with an air pistol at a pressure between 5 bar to 10 bar to
flush out the hose (alcohol/oil/pollution).
(c) If required repeat this procedure until obtain a clean liquid at the hose outlet (union on the
condenser inlet side).
(d) Once clean, blow for further 5 minutes to eliminate any traces of alcohol out of the hose.
SUBTASK 21-00-05-110-009-A01
(2) Cleaning of the Condenser Heat Exchanger from the Condenser Assy (05-050)
(Ref. Fig. 4002)
(a) Disconnect the condenser outlet hoses (04-380), (04-510) from the Condenser Assy
(05-050).
(b) Disconnect the electrical harness from the Condenser Assy (05-050).
(c) Remove the condenser heat exchanger from the Condenser Assy (05-050) (Ref. CMM
21-51-36).
1 Remove the composite housing along with the condenser fan.
2 Remove the condenser heat exchanger.
(d) Fill approximately 50 cc of cleaning material (M62A) in the condenser (at the condenser
outlet side) and blow against the normal refrigerant flow direction with an air pistol at a
pressure between 5 bar to 10 bar to flush out the condenser (alcohol/oil/pollution).
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Apr 01/11
20204E01
(e) If required repeat this procedure until obtain a clean liquid at the condenser inlet.
(f) Once clean, blow for further 5 minutes to eliminate any traces of alcohol out of the
heat exchanger.
SUBTASK 21-00-05-100-004-A01
(3) Cleaning of the Condenser Outlet/Receiver Hoses (04-380), (04-510)
(Ref. Fig. 4003)
(a) Disconnect the hose between the condenser outlet and the dryer receiver (05-110),
(05-180).
(b) Fill approximately 50 cc of cleaning material (M62A) in the hose (union on the condenser
outlet side) and blow using an air pistol at a pressure between 5 bar to 10 bar to flush out
the hose (alcohol/oil/pollution).
(c) If required repeat this procedure until obtain a clean liquid at the hose outlet (union
on the dryer receiver inlet side).
(d) Once clean, blow for further 5 minutes to eliminate any traces of alcohol out of the hose.
SUBTASK 21-00-05-100-005-A01
(4) Replacement of the Dryer Receiver (05-110), (05-180)
(Ref. Fig. 4003)
(a) Remove and discard the dryer receiver (05-110), (05-180)
NOTE: The new dryer receiver (05-110), (05-180) must be installed at the end of the
cleaning when all other equipments are installed back, just before to do the
system leak check and vacuum / refrigerant servicing.
SUBTASK 21-00-05-100-006-A01
(5) Cleaning of the Dryer Receiver/Evaporator Inlet Hose (04-480), (04-490) and (04-340),
(03-010), (03-040)
(Ref. Fig. 4004)
(a) Fill approximately 50 cc of cleaning material (M62A) in the hose (union on the dryer
receiver side) and blow with an air pistol at a pressure between 5 bar to 10 bar to flush out
the hose (alcohol/oil/pollution).
(b) If required repeat this procedure until obtaining a clean liquid at the hose outlet (union on
the evaporator inlet side).
(c) Once clean, blow for further 5 minutes to eliminate any traces of alcohol out of the hose.
SUBTASK 21-00-05-210-003-A01
(6) Inspection of the Cartridge from the Cockpit Evaporator Assy (03-130), (03-140) and Cabin
Evaporator Assy (05-250)
(a) Disassemble the union from the TEV inlet and remove the filter out of the cartridge (Ref.
CMM 21-51-37 and 21-52-61).
(b) Clean the filter with cleaning material (M62A).
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20204E01
(c) Once the filter clean and visually in good conditions (not broken or cut) reinstall it inside
the cartridge.
(d) Reinstall the union to the TEV.
E. Close-up
SUBTASK 21-00-05-430-001-A01
(1) Final Operations
(a) Reconnect all the refrigerant hoses to the Evaporator Assy (03-130), (03-340) and
(05-0250) and Condenser Assy (05-050).
NOTE: Remove, discard and install new seals (03-550), (03-560), (04-610), (04-620),
(04-630), (04-640) and (04-650) coated with lubricating material (M21C) during
the refrigerant hoses installation.
(b) Install the new dryer receivers (05-110), (05-180) and connect immediately the refrigerant
hoses to close the refrigerant loop.
(c) Perform nitrogen leak check and system vacuum before implementing the refrigerant
servicing procedures (Ref. TASK 21-00-05-700-801-A01).
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20204E01
04-430
COCKPIT LOOP
COMPRESSOR DISCHARGE HOSE
04-440
CABIN LOOP
COMPRESSOR DISCHARGE HOSE ag1244a01.cgm
Disconnection of the Compressor Discharge Hoses

Figure 4001/GRAPHIC 21-00-05-991-182-A01
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20204E01
04-380
CONDENSER
OUTLET HOSE
04-430
ELECTRICAL
COMPRESSOR DISCHARGE
CONNECTOR
HOSE (COCKPIT LOOP)
(ALREADY REMOVED)
ELECTRICAL
CONNECTOR
04-440
COMPRESSOR DISCHARGE
HOSE (COCKPIT LOOP)
(ALREADY REMOVED)
05-510
CONDENSER
OUTLET HOSE
05-050
CONDENSER ASSY
CONDENSER
STRUCTURE
CONDENSER
S/A RIGHT
HOPPER
S/A RIGHT
HOPPER
S/A LEFT
CONDENSER
S/A LEFT
ag1245a01.cgm
Removal of the Condenser Heat Exchanger from the Condenser Assy

Figure 4002/GRAPHIC 21-00-05-991-101-A01
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Apr 01/11
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04-510
CONDENSER OUTLET
HOSE
04-380
CONDENSER OUTLET
HOSE
04-340
EVAPORATOR INLET
HOSE
04-480
EVAPORATOR INLET
HOSE
A 05-110
RECEIVER ASSY
PNR 20204-061
04-490 05-180
EVAPORATOR INLET RECEIVER ASSY
HOSE
ag1246a01.cgm
Disconnection of the Hose Between the Condenser Outlet and the Receiver
Figure 4003/GRAPHIC 21-00-05-991-112-A01
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Apr 01/11
20204E01
04-340
EVAPORATOR INLET HOSE
(FROM DRYER RECEIVER)
03-010
HOSE
REFRIGERANT (INLET)
03-040
HOSE
REFRIGERANT (INLET)
03-130
EVAPORATOR
COCKPIT RIGHT
A A
A 03-340
EVAPORATOR
COCKPIT LEFT
FILTER
FILTER CARTRIDGE
PNR 068-2094
(REF: CMM 21-51-37)
ag1247a01.cgm
Disconnection of the Hoses Between Dryer Receiver Outlet and Evaporator Inlet - Check of the Cartridge
Figure 4004/GRAPHIC 21-00-05-991-002-A01
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INSPECTION/CHECK
TASK 21-00-05-200-801-A01
1. Checking Procedure
Self-explanatory

BLOCK
SUBTASK-21-00-05-810-024-A-01) 1000 ELECTRICAL BONDING TEST FOR THE
TASK-21-00-05-160-801-A01 4000 CLEANING OF THE EVAPORATOR AND
THE CONDENSER AIR PASS MATRIX
C. Job Set-up
SUBTASK 21-00-05-210-002-A01
(1) Preliminary Check
(a) Identify changed or replaced parts.
D. Procedure
SUBTASK 21-00-05-220-001-A01
(1) Visual Inspection of Parts
(a) Examine all parts for abrasion, cracks, distortion and scratches.
(b) Examine all sealing surfaces for indentations, nick.
(c) Examine all threads for damage.
(d) Examine all threaded inserts for impact and replace them if they are damaged.
NOTE: Discard washers, nuts and screws that are damaged.
SUBTASK 21-00-05-280-001-A01
(2) Special Checks
(a) Visual Aspect of Parts
1 Examine the visual aspect of the outside of the functional parts for absence of
cracks, scoring, corrosion or distortion.
2 Make sure that the condenser and evaporator matrix are not damaged or
clogged. Clean if necessary then make sure that air flows inside (Ref. TASK
21-00-05-160-801-A01).
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20204E01
3 Make sure that the water draining part on evaporator is free and clean.
(b) Checking the Electrical Circuit
1 Make sure that the condition of the connectors and theirs contacts are not damaged.
2 Make sure that the electrical wiring is in good condition (cables, sheaths and
grommets for cuts or other damage).
(c) Checking the Electrical Continuity
1 Make sure that the electrical continuity is correct for the system (Ref. SUBTASK
21-00-05-810-024-A01).
E. Close-up
Not applicable
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20204E01
REPAIR
TASK 21-00-05-300-804-A01
1. Electrical Bonding of the Air Conditioning System
A. General
Do the electrical bonding operation that is applicable at the bonding point FIGURE (Ref. Fig. 6001
Sheet 1/4), (Ref. Fig. 6001 Sheet 2/4), (Ref. Fig. 6001 Sheet 3/4) and (Ref. Fig. 6001 Sheet 4/4).
You can repair the bonding area of the re-used part if necessary.
(1) Consumable Material

M03C BRISAL OX50-851 VASELINE
M15D NYCOTE 7-11 BLUE VARNISH MATERIAL

BLOCK
GRAPHIC-21-00-05-991-100-A01 6000 FIGURE 6001 Sheet 1/4
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 21-00-05-320-004-A01
(1) Electrical Bonding Operation
(a) The different assemblies are identified by a figure engraved in the symbol. This symbol
shows the electrical bonding operations that are necessary (Ref. Fig. 6001 Sheet 1/4),
(Ref. Fig. 6001 Sheet 2/4), (Ref. Fig. 6001 Sheet 3/4) and (Ref. Fig. 6001 Sheet 4/4).
(b) Spotfacing (S)
Spotface the contact areas with the applicable spotfacing tool. Spotfacing depth must
be less than 0,1 mm (0.004 in).
(c) Vaseline (V)
1 Before assembly and thus during the spotfacing operation:
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20204E01
– apply a thin layer of vaseline (M03C) on the areas where there is no corrosion
protection.
2 This Vaseline makes the quality of the contact points better for corrosion protection.
(d) Varnishing (Va)
After you assemble the parts:
– remove unwanted Vaseline with a clean cloth,

– apply a thin layer of varnish material (M15D).
E. Close-up
Not applicable
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Dec 01/04
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B
A
A
06-360
SCREW
S+V+VA
PARTIAL
SECTION
06-350
K-K BONDING
CABLE S/A
10-640
SCREW
06-330
SCREW
S+V+VA
S+V+VA
ag542a01.cgm
K K
Electrical Bonding of the Air Conditioning System

(Sheet 1 of 4)
Figure 6001/GRAPHIC 21-00-05-991-100-A01
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Dec 01/04
20204E01
06-150
BONDING
CABLE S/A
S+V+VA
06-130
SCREWS
06-210
S+V+VA BONDING
CABLE S/A
S+V+VA
06-190
SCREW
ag539a01.cgm

(Sheet 2 of 4)
Figure 6001/GRAPHIC 21-00-05-991-100-A01
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Dec 01/04
20204E01
S+V+VA
05-060
SCREWS
05-260
SCREW
05-310
SCREW
05-390 05-260
S+V+VA S+V+VA SCREW SCREW S+V+VA
ag538a01.cgm

(Sheet 3 of 4)
Figure 6001/GRAPHIC 21-00-05-991-100-A01
21-00-05 Page 6005

Dec 01/04
20204E01
SECTION
A A-A
S+V+VA S+V+VA S+V+VA S+V+VA 02-070
02-290 BONDING
SCREW CABLE S/A
02-330 02-480 02-460 02-200 02-050 02-220

BONDING BONDING SCREW SCREW SCREW BONDING
CABLE S/A CABLE S/A CABLE S/A
ag537a01.cgm

(Sheet 4 of 4)
Figure 6001/GRAPHIC 21-00-05-991-100-A01
21-00-05 Page 6006

Dec 01/04
20204E01
ASSEMBLY
TASK 21-00-05-440-806-A01
1. Assembly of the High Pressure System - Installation of the Thermostat (10-660) and the Temperature
Sensor (10-650)
Self-explanatory

BLOCK
GRAPHIC-21-00-05-991-101-A01 7000 FIGURE 7001
SYSTEM
SUBTASK-21-00-05-440-056-A01 7000 ASSEMBLY OF THE JET PUMP SYSTEM
DISTRIBUTION
TASK-21-00-05-820-802-A01 8000 TIGHTENING TORQUES
C. Job Set-up
Self-explanatory
D. Procedure
SUBTASK 21-00-05-440-039-A01
(1) Assembly of the High Pressure System
(Ref. Fig. 7001)
(a) Attach the high pressure duct (11-220) with the screws (11-230) and the washers (11-240).
(b) Torque the screws (11-230) to the specified value (Ref. TASK 21-00-05-820-802-A01).
(c) Safety with the lockwire (11-250).
(d) Install the shut-off valve (11-210) on the high pressure duct (11-220).
(e) Install the identification plate (11-200) (if necessary).
(f) Install the high pressure duct (11-190) on the shut-off valve (11-210).
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(g) Install the fire wall bulkhead (11-214) on the shut-off valve (11-210) through the fire wall.
(h) Install the bulkhead fixation nut (11-218) and the washer (11-216) on the fire wall bulkhead
(11-214).
(i) Torque the fixation nut (11-218) to the specified value (Ref. TASK 21-00-05-820-802-A01).
(j) Install the high pressure duct (11-190) on the shut-off valve (11-210).
FOR ALL PNR
(k) Connect the helicopter harness to the electrical connector of the shut-off valve (11-210).
(l) Attach the high pressure duct (11-150) with the screws (11-160) and the washers (11-170).
(m) Torque the screws (11-160) to the specified value (Ref. TASK 21-00-05-820-802-A01).
(n) Safety with the lockwire (11-180).
(o) Install the shut-off valve (11-140) on the high pressure duct (11-150).
(p) Install the identification plate (11-130) (if necessary).
(q) Connect the helicopter harness to the electrical connector of the shut-off valve (11-140).
(r) Install and connect the high pressure duct (11-120) on the shut-off valve (11-140).
(s) Install the fire wall bulkhead (11-144) on the shut-off valve (11-140) through the fire wall.
(t) Install the bulkhead fixation nut (11-148) and the washer (11-146) on the fire wall bulkhead
(11-144).
(u) Torque the fixation nut (11-148) to the specified value (Ref. TASK 21-00-05-820-802-A01).
(v) Install the high pressure duct (11-120) on the shut-off valve (11-140).
FOR ALL PNR
(w) Attach the jet pump (10-620) with the four screws (10-630) and the four washers (10-640).
(x) Torque the four screws (10-630) to the specified value (Ref. TASK 21-00-05-820-802-A01).
(y) Attach the flexible support (11-090) with the two screws (11-100) and the two washers
(11-110).
(z) Torque the two screws (11-100) to the specified value (Ref. TASK 21-00-05-820-802-A01).
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(aa) Connect the temperature control valve (11-050) on the jet pump (10-620).
(ab) Install the temperature control valve (11-050) with the two screws (11-060), the four
washers (11-070) and the two nuts (11-080).
(ac) Torque the two screws (11-060) to the specified value (Ref. TASK 21-00-05-820-802-A01).
(ad) Connect the helicopter harness to the electrical connector of the temperature control
valve (11-050).
(ae) Install the two seals (11-040) on the two check valves (11-030).
(af) Install the two check valves (11-030) on the high pressure duct (11-010).
(ag) Install the others two seals (11-040) on the high pressure ducts (11-120) and (11-190).
(ah) Attach the high pressure duct (11-010) with the two clamps (11-020). Do not tighten.
(ai) Connect the high pressure duct (11-010) on the temperature control valve (11-050)
and on the jet pump (10-620).
(aj) Torque the two clamps (11-020) to the specified value (Ref. TASK 21-00-05-820-802-A01).
(ak) Install the cover insulated (11-260).
SUBTASK 21-00-05-420-007-A01
(2) Installation of the Thermostat (10-660) and the Temperature Sensor (10-650)
(Ref. Fig. 7001)
(a) Install the thermostat (10-660) on the jet pump (10-620).
(b) Torque the thermostat (10-660) to the specified value (Ref. TASK 21-00-05-820-802-A01).
(c) Connect the helicopter harness to the electrical connector of the thermostat (10-660).
(d) Install the temperature sensor (10-650) on the jet pump (10-620).
(e) Torque the temperature sensor (10-650) to the specified value (Ref. TASK
21-00-05-820-802-A01).
(f) Connect the helicopter harness to the electrical connector of the temperature sensor
(10-650).
(g) Safety with the lockwire (10-670).
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E. Close-up
SUBTASK 21-00-05-450-023-A01
(1) Final Operation
(a) Assemble the jet pump system distribution (Ref. SUBTASK 21-00-05-440-056-A01).
SUBTASK 21-00-05-700-024-A01
(2) Testing
(a) Do the full test of the system (Ref. TASK 21-00-05-700-806-A01).
SUBTASK 21-00-05-450-008-A01
(3) Close Access
(a) Install the access panels and/or access doors (Ref. AMM Agusta).
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A
C D
ALTERNATE ALTERNATE
11-140B
11-210B
11-144
11-146
11-214
11-240
11-230
11-216
11-220 11-250
11-210A 11-146
11-216 11-148
C 11-218
A
11-190
11-040 11-010
11-160
11-040 11-180 A
11-030 11-150 11-170
11-080
11-050
11-020 11-140A 11-100
11-040
11-110 11-070
11-040
11-070
11-260 11-030 11-060
B 11-020
11-120 D 11-090
SECTION
11-260
A B-B
10-660
THERMAL
B SWITCH
10-670
10-620 LOCKWIRE
ag593c01.cgm
10-650
10-640 TEMPERATURE
10-630 SENSOR
Assembly of the High Pressure System - Installation of the Thermal Switch (10-660)
and the Temperature Sensor (10-650)
Figure 7001/GRAPHIC 21-00-05-991-101-A01
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TASK 21-00-05-440-807-A01
2. Assembly of the Jet Pump System Distribution and the Heating Control Box (06-300)
Self-explanatory

BLOCK
GRAPHIC-21-00-05-991-102-A01 7000 FIGURE 7002
SYSTEM
SUBTASK-21-00-05-440-039-A01 7000 ASSEMBLY OF THE HIGH PRESSURE
SYSTEM
C. Job Set-up
Self-explanatory
D. Procedure
SUBTASK 21-00-05-440-055-A01
(1) Assembly of the Heating Control Box (06-300)
(Ref. Fig. 7002)
(a) Install the heating control box (06-300) with the three screws (06-310) then the washers
(06-320).
(c) Install the Bonding Cable S/A (06-350) with:
– the screw (06-330) and the washer (06-340),

– the screw (06-360) and the washer (06-370).
(d) Connect the helicopter harness to the electrical connector of the heating control box
(06-300).
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(e) Torque the screw (06-330) and the screw (06-360) to the specified value (Ref. TASK
21-00-05-820-802-A01).
SUBTASK 21-00-05-440-056-A01
(2) Assembly of the Jet Pump System Distribution
(Ref. Fig. 7002)
(a) Attach the Duct S/A (10-590) with the six screws (10-600) and the six washers (10-610).
(c) Attach the flexible hose (10-570) to the Duct S/A (10-590) with one clamp (10-580).
(d) Attach the flexible hose (10-570) to the jet pump (10-620) with one clamp (10-580).
NOTE: The installation of the jet pump (10-620) is done in the assembly procedure of
the High Pressure System (Ref. SUBTASK 21-00-05-440-039-A01).
(e) Safety the clamps (10-580) (Ref. Fig. 7002, Standard Installation of the Clamps).
(f) Attach the bracket (10-540) with the screws (10-550) and the washers (10-560).
(g) Torque the screws (10-550) to the specified value (Ref. TASK 21-00-05-820-802-A01).
(h) Put the clamp (10-500) on the insulated hose (10-440) with the spacer (10-530) and install
the screw (10-510) and the washer (10-520) (Ref. Fig. 7002, Standard Installation of
the Clamps).
(i) Put in position the clamp (10-450) on the insulated hose (10-440) and install the clamp
(10-460), the screw (10-470), the washer (10-480) and the nut (10-490) (Ref. Fig. 7002,
Standard Installation of the Clamps).
(j) Put in position the insulated hose (10-440).
(k) Torque the screw (10-510) and the screw (10-470) to the specified value (Ref. TASK
21-00-05-820-802-A01).
(l) Safety the insulated hose (10-440) with the clamp (10-450) (Ref. Fig. 7002, Standard
Installation of the Clamps).
(m) Attach the bracket (10-410) with the screws (10-420) and the washers (10-430).
(n) Torque the screws (10-420) to the specified value (Ref. TASK 21-00-05-820-802-A01).
(o) Put the clamp (10-370) on the attenuator noise hose (10-350) and install the screw
(10-380), the washer (10-390) and the nut (10-400).
(p) Put in position the attenuator noise hose (10-350).
(q) Torque the screw (10-380) to the specified value (Ref. TASK 21-00-05-820-802-A01).
(r) Safety the attenuator noise hose (10-350) with the clamp (10-360) (Ref. Fig. 7002,
(s) Attach the bracket (10-320) with the two screws (10-330) and the two washers (10-340).
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(t) Torque the screws (10-330) to the specified value (Ref. TASK 21-00-05-820-802-A01).
(u) Put the clamp (10-280) on the attenuator noise hose (10-260).
(v) Connect the attenuator noise hose (10-260) with the attenuator noise hose (10-350).
(w) Safety the clamp (10-280) with the screw (10-290), the washer (10-300) and the nut
(10-310) (Ref. Fig. 7002, Standard Installation of the Clamps).
(x) Torque the screw (10-290) to the specified value (Ref. TASK 21-00-05-820-802-A01).
(y) Safety the attenuator noise hose (10-260) with the clamp (10-270) (Ref. Fig. 7002,
E. Close-up
SUBTASK 21-00-05-450-027-A01
(1) Final Operation
(a) Assemble the left side of the air conditioning cabin system or install the clamps (10-180)
and (10-190) (Ref. TASK 21-00-05-440-808-A01).
(b) Assemble the right side of the air conditioning cabin system or install the clamp (10-080)
(Ref. TASK 21-00-05-440-809-A01).
SUBTASK 21-00-05-700-025-A01
(2) Testing
SUBTASK 21-00-05-450-009-A01
(3) Close Access
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STANDARD INSTALLATION
OF THE STRAPS
A INTEGRAL BEAD STRAP
A
B
10-450
10-460
10-470
10-540 10-480
10-490 10-620
FLEXIBLE HOSE
10-530 10-520
10-500 10-510 10-560 10-580
10-550
10-440
10-570
10-380
10-390 10-610
10-600
10-420
10-360
B 10-410 10-430
10-370
10-400
10-580
10-590
10-290
06-360 10-300
SCREW
06-370
WASHER 10-330
10-350 10-340
06-350
10-320 10-270
BONDING
CABLE S/A 10-280 10-260
10-310
06-330
SCREW
06-340
WASHER
06-310 OF THE CLAMPS
ELECTRICAL 06-300 SCREW
CONNECTOR HEATING 06-320
CONTROL WASHER
BOX INSULATION
COMPRESSED
BY CLAMP
DUCT OF HOSE
CLAMP
ag594a01.cgm
INSULATION
Assembly of the Jet Pump System Distribution and the Heating Control Box (06-300)
Figure 7002/GRAPHIC 21-00-05-991-102-A01
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TASK 21-00-05-440-808-A01
3. Assembly of the Left Side of the Air Conditioning Cabin System
Self-explanatory

BLOCK
GRAPHIC-21-00-05-991-103-A01 7000 FIGURE 7003
SYSTEM
TASK-21-00-05-440-812-A01 7000 ASSEMBLY OF THE LEFT SIDE OF
THE AIR CONDITIONING SYSTEM
DISTRIBUTION
C. Job Set-up
Self-explanatory
D. Procedure
SUBTASK 21-00-05-440-041-A01
(1) Assembly of the Left Side of the Air Conditioning Cabin System
(Ref. Fig. 7003)
(a) Attach the bracket (10-230) with the two screws (10-240) and the two washers (10-250).
(c) Put the clamp (10-190) on the insulated duct (10-170).
(d) Connect the insulated duct (10-170) on the attenuator noise hose (10-260).
(e) Safety the clamp (10-190) with the screw (10-200), the washer (10-210) and the nut
(10-220) (Ref. Fig. 7003, Standard Installation of the Clamps).
(f) Torque the screw (10-200) to the specified value (Ref. TASK 21-00-05-820-802-A01).
(g) Install and safety the clamp (10-180) (Ref. Fig. 7003, Standard Installation of the Clamps).
(h) Connect the insulated hose (10-150) to the insulated duct (10-170).
(i) Install and safety the clamp (10-160) (Ref. Fig. 7003, Standard Installation of the Clamps).
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(j) Install the left heating cabin diffuser (10-120) with the screws (10-130) and the washers
(10-140).
(k) Torque the screws (10-130) to the specified value (Ref. TASK 21-00-05-820-802-A01).
(l) Connect the flexible hose (10-090) on the insulated hose (10-150) and the left heating
cabin diffuser (10-120).
(m) Safety the flexible hose (10-090) with the clamp (10-100) and the clamp (10-110) (Ref.
Fig. 7003, Standard Installation of the Clamps).
E. Close-up
SUBTASK 21-00-05-450-028-A01
(1) Final Operation
(a) Assemble the left side of the air conditioning system distribution or install and safety the
strap (09-430) (Ref. TASK 21-00-05-440-812-A01).
SUBTASK 21-00-05-700-026-A01
(2) Testing
SUBTASK 21-00-05-450-010-A01
(3) Close Access
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A
A
10-200
10-210 10-240
10-230 10-250
10-190
10-180
10-220
10-170
10-160
10-120
10-150
10-100
10-110
10-140
10-130
10-090
STANDARD INSTALLATION OF THE CLAMPS
INSULATION COMPRESSED
DUCT OF HOSE BY CLAMP
CLAMP
ag595a01.cgm
INSULATION
Assembly of the Left Side of the Air Conditioning Cabin System

Figure 7003/GRAPHIC 21-00-05-991-103-A01
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TASK 21-00-05-440-809-A01
4. Assembly of the Right Side of the Air Conditioning Cabin System
Self-explanatory

BLOCK
GRAPHIC-21-00-05-991-104-A01 7000 FIGURE 7004
SYSTEM
TASK-21-00-05-440-813-A01 7000 ASSEMBLY OF THE RIGHT SIDE OF
DISTRIBUTION
C. Job Set-up
Self-explanatory
D. Procedure
SUBTASK 21-00-05-440-042-A01
(1) Assembly of the Right Side of the Air Conditioning Cabin System
(Ref. Fig. 7004)
(a) Connect the insulated hose (10-070) to the attenuator noise hose (10-260).
(b) Install and safety the clamp (10-080) (Ref. Fig. 7003, Standard Installation of the Clamps).
(c) Attach the right heating cabin diffuser (10-040) with the four screws (10-050) and the
four washers (10-060).
(d) Torque the screws (10-050) to the specified value (Ref. TASK 21-00-05-820-802-A01).
(e) Connect the flexible hose (10-010) on the right heating cabin diffuser (10-040) and the
insulated hose (10-070).
(f) Safety the flexible hose (10-010) with the clamp (10-020) and the clamp (10-030) (Ref.
Fig. 7003, Standard Installation of the Clamps).
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E. Close-up
SUBTASK 21-00-05-450-029-A01
(1) Final Operation
(a) Assemble the right side of the air conditioning system distribution or install and safety
SUBTASK 21-00-05-700-027-A01
(2) Testing
SUBTASK 21-00-05-450-011-A01
(3) Close Access
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A
10-080
10-070
10-040 10-030
10-060
10-050
10-020
10-010
CLAMP
INSULATION
ag596a01.cgm
Assembly of the Right Side of the Air Conditioning Cabin System

Figure 7004/GRAPHIC 21-00-05-991-104-A01
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TASK 21-00-05-440-812-A01
5. Assembly of the Left Side of the Air Conditioning System Distribution
Self-explanatory

BLOCK
GRAPHIC-21-00-05-991-105-A01 7000 FIGURE 7005
SYSTEM
DISTRIBUTION
C. Job Set-up
Self-explanatory
D. Procedure
SUBTASK 21-00-05-440-043-A01
(1) Assembly of the Left Side of the Air Conditioning System Distribution
(Ref. Fig. 7005)
(a) Put in position the two seals (09-510) on the flexible hose (09-410).
(b) Attach the two brackets (09-480) with the four screws (09-490) and the four washers
(09-500).
(c) Torque the screws (09-490) to the specified value (Ref. TASK 21-00-05-820-802-A01).
(d) Install the clamp (09-430) on the flexible hose (09-410) (Ref. Fig. 7005, Standard
(e) Put in position the flexible hose (09-410).
(f) Install the clamp (09-440).
(g) Install the spacer (09-470) and safety the clamp (09-440) with the screw (09-450) and the
washer (09-460) (Ref. Fig. 7005, Standard Installation of the Clamps).
(h) Torque the screw (09-450) to the specified value (Ref. TASK 21-00-05-820-802-A01).
(i) Safety with the clamp (09-430) (Ref. Fig. 7005, Standard Installation of the Clamps).
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(j) Install and safety the two straps (09-420) (Ref. Fig. 7005, Standard Installation of the
Straps).
(k) Attach the left heating cabin diffuser (09-370) with the two screws (09-380) and the
two washers (09-390).
(l) Torque the screws (09-380) to the specified value (Ref. TASK 21-00-05-820-802-A01).
(m) Connect the insulated hose (09-350) to the left heating cabin diffuser (09-370).
(n) Install and safety the strap (09-360) (Ref. Fig. 7005, Standard Installation of the Straps).
(o) Attach the bracket (09-320) with the two screws (09-330) and the two washers (09-340).
(p) Torque the screws (09-330) to the specified value (Ref. TASK 21-00-05-820-802-A01).
(q) Connect the two parts of the T Branch Assy (09-260) with the clamp (09-280).
(r) Install the seal (09-310) on the T Branch Assy Equipped (09-260).
(s) Put in position the T Branch Assy Equipped (09-260) on the insulated hose (09-350)
and the flexible hose (09-410).
(t) Safety the clamp (09-280) with the screw (09-290) and the washer (09-300) (Ref. Fig.
7005, Standard Installation of the Clamps).
(u) Torque the screw (09-290) to the specified value (Ref. TASK 21-00-05-820-802-A01).
(v) Install and safety the four straps (09-270) (Ref. Fig. 7005, Standard Installation of
the Straps).
E. Close-up
SUBTASK 21-00-05-450-022-A01
(1) Final Operation
(a) Assemble the right side of the air conditioning system distribution (Ref. TASK
21-00-05-440-813-A01).
SUBTASK 21-00-05-700-030-A01
(2) Testing
SUBTASK 21-00-05-450-014-A01
(3) Close Access
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09-430
09-450
09-460
A 09-440
09-420
09-490
09-500 09-470
09-420
09-490
09-480
09-500
09-510
A
STANDARD INSTALLATION OF THE STRAPS 09-480

09-410
INTEGRAL BEAD STRAP
09-510
09-270
09-290 09-260
09-300 09-270
FLEXIBLE HOSE
09-350
09-270 09-380
09-390
09-280 09-360
09-330
09-340
09-320
09-260
09-270
09-310 STANDARD INSTALLATION OF THE CLAMPS 09-370
CLAMP
ag597b01.cgm
INSULATION
Assembly of the Left Side of the Air Conditioning System Distribution
Figure 7005/GRAPHIC 21-00-05-991-105-A01
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TASK 21-00-05-440-813-A01
6. Assembly of the Right Side of the Air Conditioning System Distribution
Self-explanatory

BLOCK
GRAPHIC-21-00-05-991-106-A01 7000 FIGURE 7006
SYSTEM
C. Job Set-up
Self-explanatory
D. Procedure
SUBTASK 21-00-05-440-044-A01
(1) Assembly of the Right Side of the Air Conditioning System Distribution
(Ref. Fig. 7006)
(a) Put in position the two seals (09-250) on the flexible hose (09-150).
(b) Attach the two brackets (09-220) with the four screws (09-230) and the four washers
(09-240).
(d) Install the clamp (09-170) on the flexible hose (09-150) (Ref. Fig. 7006, Standard
(e) Put in position the flexible hose (09-150).
(f) Install the clamp (09-180).
(g) Install the spacer (09-210) and safety the clamp (09-180) with the screw (09-190) and the
washer (09-200) (Ref. Fig. 7006, Standard Installation of the Clamps).
(h) Torque the screw (09-190) to the specified value (Ref. TASK 21-00-05-820-802-A01).
(i) Safety the clamp (09-170) (Ref. Fig. 7006, Standard Installation of the Clamps).
(j) Install and safety the two straps (09-160) (Ref. Fig. 7006, Standard Installation of the
Straps).
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(k) Attach the right heating cabin diffuser (09-110) with the two screws (09-120) and the
two washers (09-130).
(l) Torque the screws (09-120) to the specified value (Ref. TASK 21-00-05-820-802-A01).
(m) Put in position the seal (09-140).
(n) Connect the insulated hose (09-090) to the right heating cabin diffuser (09-110).
(o) Install and safety the strap (09-100) (Ref. Fig. 7006, Standard Installation of the Straps).
(p) Attach the bracket (09-060) with the two screws (09-070) and the two washers (09-080).
(q) Torque the screws (09-070) to the specified value (Ref. TASK 21-00-05-820-802-A01).
(r) Connect the two parts of the T Branch Assy (09-010) with the clamp (09-030).
(s) Put in position the T Branch Assy Equipped (09-010) on the insulated hose (09-090)
and the flexible hose (09-150).
(t) Safety the clamp (09-030) with the screw (09-040) and the washer (09-050) (Ref. Fig.
7006, Standard Installation of the Clamps).
(u) Torque the screw (09-040) to the specified value (Ref. TASK 21-00-05-820-802-A01).
(v) Install and safety the four straps (09-020) (Ref. Fig. 7006, Standard Installation of
the Straps).
E. Close-up
SUBTASK 21-00-05-700-031-A01
(1) Testing
SUBTASK 21-00-05-450-015-A01
(2) Close Access
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A 09-190 09-170
09-230
09-200
09-240
09-250
09-180
09-230 09-210
09-240 09-160
A 09-160
09-150 09-220
09-250
09-020
09-220
CLAMP
09-110
09-100
09-130
09-120 09-090 INSULATION
09-020
09-010 STANDARD INSTALLATION OF THE STRAPS
INTEGRAL BEAD STRAP
09-040
09-050
09-020
09-010 09-030
09-070
09-020
09-080
09-060 FLEXIBLE HOSE
ag598b01.cgm
Assembly of the Right Side of the Air Conditioning System Distribution

Figure 7006/GRAPHIC 21-00-05-991-106-A01
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Apr 01/11
20204E01
TASK 21-00-05-440-810-A01
7. Assembly of the Left Side of the Cockpit Air Conditioning System
Self-explanatory

BLOCK
GRAPHIC-21-00-05-991-107-A01 7000 FIGURE 7007
SYSTEM
COCKPIT AIR CONDITIONING SYSTEM
TASK-21-00-05-440-812-A01 7000 ASSEMBLY OF THE LEFT SIDE OF
DISTRIBUTION
C. Job Set-up
Self-explanatory
D. Procedure
SUBTASK 21-00-05-440-045-A01
(1) Assembly of the Left Side of the Cockpit Air Conditioning System
(Ref. Fig. 7007)
(a) Attach the bracket (08-200) with the two screws (08-210) and the two washers (08-220).
(c) Put in position the insulated hose (08-180).
(d) Install and safety one of the strap (08-190) (Ref. Fig. 7007, Standard Installation of
the Straps).
(e) Connect the left heating cabin duct (08-370) to the insulated hose (08-180).
(f) Attach the left heating cabin duct (08-370) with the four screws (08-380) and the four
washers (08-390).
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Apr 01/11
20204E01
(h) Install and safety the second strap (08-190) (Ref. Fig. 7007, Standard Installation of
the Straps).
(i) Attach the two gaspers (08-310) with the eight screws (08-320), the eight washers
(08-330) and the eight nuts (08-340).
(j) Torque the eight screws (08-320) to the specified value (Ref. TASK
21-00-05-820-802-A01).
(k) Install the Duct S/A (08-290) on the two gaspers (08-310).
(l) Connect the Y Branch Assy (08-350) to the left heating cabin duct (08-370).
(m) Install and safety the strap (08-360) (Ref. Fig. 7007, Standard Installation of the Straps).
(n) Connect the Duct S/A (08-290) to the Y Branch Assy (08-350).
(o) Install and safety the three straps (08-300) (Ref. Fig. 7007, Standard Installation of
the Straps).
(p) Connect the Duct S/A (08-270) to the Y Branch Assy (08-350).
(q) Install and safety the strap (08-280) (Ref. Fig. 7007, Standard Installation of the Straps).
(r) Connect the cockpit duct (08-230) to the Duct S/A (08-270).
(s) Install and safety the strap (08-240) (Ref. Fig. 7007, Standard Installation of the Straps).
(t) Attach the cockpit duct (08-230) with the three screws (08-250) and the three washers
(08-260).
(u) Torque the screws (08-250) to the specified value (Ref. TASK 21-00-05-820-802-A01).
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Apr 01/11
20204E01
E. Close-up
SUBTASK 21-00-05-450-030-A01
(1) Final Operation
(a) Assemble the left side of the air conditioning system distribution or install and safety the
strap (09-270) (Ref. TASK 21-00-05-440-812-A01).
(b) Assemble the right side of the cockpit air conditioning system or install and safety the
strap (08-190) (Ref. TASK 21-00-05-440-811-A01).
(c) Assemble the left side of the cockpit low pressure ducting or install and safety the strap
(02-350) (Ref. TASK 21-00-05-440-819-A01).
SUBTASK 21-00-05-700-028-A01
(2) Testing
SUBTASK 21-00-05-450-012-A01
(3) Close Access
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Apr 01/11
20204E01
STANDARD INSTALLATION OF THE STRAPS
INTEGRAL BEAD STRAP
FLEXIBLE HOSE
A
A
08-200
08-220
08-180
08-190
08-210 08-190
08-350
08-280
08-360
08-390 08-370
08-380
08-270
08-300
08-340
08-330
08-290 08-320
08-240 08-300
08-340
08-310
08-230 08-330
08-320
08-250
ag599a01.cgm
08-260
Assembly of the Left Side of the Cockpit Air Conditioning System

Figure 7007/GRAPHIC 21-00-05-991-107-A01
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Apr 01/11
20204E01
TASK 21-00-05-440-811-A01
8. Assembly of the Right Side of the Cockpit Air Conditioning System
Self-explanatory

BLOCK
GRAPHIC-21-00-05-991-108-A01 7000 FIGURE 7008
SYSTEM
DISTRIBUTION
C. Job Set-up
Self-explanatory
D. Procedure
SUBTASK 21-00-05-440-046-A01
(1) Assembly of the Right Side of the Cockpit Air Conditioning System
(Ref. Fig. 7008)
(a) Connect the right heating cabin duct (08-150) to the insulated hose (08-180).
(b) Attach the right heating cabin duct (08-150) with the four screws (08-160) and the four
washers (08-170).
(d) Install and safety the strap (08-190) (Ref. Fig. 7008, Standard Installation of the Straps).
(e) Attach the two gaspers (08-090) with the eight screws (08-100), the eight washers
(08-110) and the eight nuts (08-120).
(f) Torque the eight screws (08-100) to the specified value (Ref. TASK
21-00-05-820-802-A01).
(g) Connect the Y Branch Assy (08-130) to the right heating cabin duct (08-150).
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Apr 01/11
20204E01
(h) Install and safety the strap (08-140) (Ref. Fig. 7008, Standard Installation of the Straps).
(i) Install the Duct S/A (08-070) in the two gaspers (08-090).
(j) Connect the Duct S/A (08-070) to the Y Branch Assy (08-130).
(k) Install and safety the three straps (08-080) (Ref. Fig. 7008, Standard Installation of
the Straps).
(l) Connect the Duct S/A (08-050) to the Y Branch Assy (08-130).
(m) Install and safety the strap (08-060) (Ref. Fig. 7008, Standard Installation of the Straps).
(n) Connect the cockpit duct (08-010) to the Duct S/A (08-050).
(o) Install and safety the strap (08-020) (Ref. Fig. 7008, Standard Installation of the Straps).
(p) Attach the cockpit duct (08-010) with the three screws (08-030) and the three washers
(08-040).
(q) Torque the screws (08-030) to the specified value (Ref. TASK 21-00-05-820-802-A01).
E. Close-up
SUBTASK 21-00-05-450-031-A01
(1) Final Operation
(a) Assemble the right side of the air conditioning system distribution or install and safety
(b) Assemble the right side of the cockpit low pressure ducting or install and safety the strap
(02-090) (Ref. TASK 21-00-05-440-820-A01).
SUBTASK 21-00-05-700-029-A01
(2) Testing
SUBTASK 21-00-05-450-013-A01
(3) Close Access
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Apr 01/11
20204E01
08-100
08-110
08-120
A
08-090
08-080
08-080
08-100 08-150
08-110 08-140
08-120
08-130
08-080 08-060
08-070
08-170
08-160
08-190
08-180
08-050
INTEGRAL BEAD STRAP

08-020
08-010
08-040
08-030
ag600a01.cgm
FLEXIBLE HOSE
Assembly of the Right Side of the Cockpit Air Conditioning System

Figure 7008/GRAPHIC 21-00-05-991-108-A01
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Apr 01/11
20204E01
TASK 21-00-05-420-801-A01
9. Installation of the Manifold (07-430) and Assembly of the Left Side of the Cabin Air Conditioning System
Self-explanatory

BLOCK
GRAPHIC-21-00-05-991-109-A01 7000 FIGURE 7009
SYSTEM
TASK-21-00-05-440-814-A01 7000 ASSEMBLY OF THR RIGHT SIDE OF THE
CONDITIONING SYSTEM
C. Job Set-up
Self-explanatory
D. Procedure
SUBTASK 21-00-05-420-008-A01
(1) Installation of the Manifold (07-430) and the Water Separator (07-470)
(Ref. Fig. 7009)
(a) Install the water separator (07-470).
(b) Connect the manifold (07-430) to the water separator (07-470).
(c) Attach the manifold (07-430) with the screws (07-440) and the washers (07-450).
(e) Install and safety the strap (07-460) (Ref. Fig. 7009, Standard Installation of the Straps).
SUBTASK 21-00-05-440-087-A01
(2) Installation of the Left External Cabin Diffuser (07-330)
(Ref. Fig. 7009)
(a) Connect the flexible hose (07-410) to the manifold (07-430).
(b) Install and safety the strap (07-420) (Ref. Fig. 7009, Standard Installation of the Straps).
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Apr 01/11
20204E01
(c) Attach the left external cabin diffuser (07-330) with the screws (07-340) and the washers
(07-350).
SUBTASK 21-00-05-440-088-A01
(3) Installation of the Left External Cabin Diffusers (07-260) and (07-290)
(Ref. Fig. 7009)
(c) Attach the left external cabin diffuser (07-290) with the screws (07-300) and the washers
(07-310).
(f) Attach the left external cabin diffuser (07-260) with the screws (07-270) and the washers
(07-280).
SUBTASK 21-00-05-440-047-A01
(4) Installation of the Left Internal Cabin Diffuser (07-220)
(Ref. Fig. 7009)
(c) Attach the left internal cabin diffuser (07-220) with the screws (07-230) and the washers
(07-240).
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Apr 01/11
20204E01
E. Close-up
SUBTASK 21-00-05-450-032-A01
(1) Final Operation
(a) Assemble the right side of the cabin air conditioning system or install and safety the straps
(07-170), (07-190) and (07-210) (Ref. TASK 21-00-05-440-814-A01).
(b) Assemble the generation air conditioning system or install the screws (05-090) and the
washers (05-100) (Ref. TASK 21-00-05-440-815-A01).
SUBTASK 21-00-05-700-032-A01
(2) Testing
SUBTASK 21-00-05-450-016-A01
(3) Close Access
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Apr 01/11
20204E01
A
07-430
07-450
A 07-440
07-460
07-470
07-420
07-400
07-380
07-410
07-360
07-390
07-250
07-370
07-320
07-368
07-220 07-367
07-365
07-240 07-330
07-230 07-350
07-340
07-310
INTEGRAL BEAD STRAP

07-290
07-260
07-280
07-270
ag601b01.cgm
FLEXIBLE HOSE
Installation of the Manifold (07-430) and Assembly of the Left Side of the Cabin Air Conditioning System
Figure 7009/GRAPHIC 21-00-05-991-109-A01
21-00-05 Page 7032

Apr 01/11
20204E01
TASK 21-00-05-440-814-A01
10. Assembly of the Right Side of the Cabin Air Conditioning System
Self-explanatory

BLOCK
GRAPHIC-21-00-05-991-110-A01 7000 FIGURE 7010
SYSTEM
C. Job Set-up
Self-explanatory
D. Procedure
SUBTASK 21-00-05-440-085-A01
(1) Installation of the Right External Cabin Diffuser (07-120)
(Ref. Fig. 7010)
(c) Attach the right external cabin diffuser (07-120) with the screws (07-130) and the
washers (07-140).
SUBTASK 21-00-05-440-086-A01
(2) Installation of the Right External Cabin Diffusers (07-050) and (07-080)
(Ref. Fig. 7010)
(c) Attach the right external cabin diffuser (07-080) with the screws (07-090) and the
washers (07-100).
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Apr 01/11
20204E01
(f) Attach the right external cabin diffuser (07-050) with the screws (07-060) and the
washers (07-070).
SUBTASK 21-00-05-440-048-A01
(3) Installation of the Right Internal Cabin Diffuser (07-010)
(Ref. Fig. 7010)
(c) Attach the right internal cabin diffuser (07-010) with the screws (07-020) and the washers
(07-030).
E. Close-up
SUBTASK 21-00-05-700-033-A01
(1) Testing
SUBTASK 21-00-05-450-017-A01
(2) Close Access
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Apr 01/11
20204E01
07-160 07-180 07-200

07-120
07-140
07-130
07-040
07-110
07-190
07-150
07-210
07-100 07-170
07-080
07-050 07-090 07-010

07-430
07-030
07-020
07-070
07-060
INTEGRAL BEAD STRAP
ag602b01.cgm
FLEXIBLE HOSE
Assembly of the Right Side of the Cabin Air Conditioning System

Figure 7010/GRAPHIC 21-00-05-991-110-A01
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Apr 01/11
20204E01
TASK 21-00-05-420-802-A01
11. Installation of the Air Conditioning Control Boxes System
Self-explanatory

BLOCK
GRAPHIC-21-00-05-991-111-A01 7000 FIGURE 7011
SYSTEM
C. Job Set-up
Self-explanatory
D. Procedure
SUBTASK 21-00-05-440-089-A01
(1) Installation of the Air Conditioning Resistor (06-070)
(Ref. Fig. 7011)
Pre SB 1768-21-01
(a) Install the air conditioning resistor (06-070) with the screws (06-080) and the washers
(06-090).
(c) Connect the helicopter harness to electrical connectors of the air conditioning resistor
(06-070).
SUBTASK 21-00-05-440-090-A01
(2) Installation of the Air Conditioning Control Boxes (06-100) and (06-160)
(Ref. Fig. 7011)
(a) Install the air conditioning control box (06-160) on the structure with the Bonding Cable
S/A (06-210).
(b) Attach the air conditioning control box (06-160) with the screws (06-170), (06-190) and
the washers (06-180), (06-200).
(c) Torque the screws (06-170) and (06-190) to the specified value (Ref. TASK
21-00-05-820-802-A01).
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Apr 01/11
20204E01
(d) Connect the helicopter harness to electrical connector of the air conditioning control
box (06-160).
(e) Connect the Bonding Cable S/A (06-210) of the air conditioning control box (06-160).
(f) Install the air conditioning control box (06-100) on the structure with the Bonding Cable
S/A (06-150).
(g) Attach the air conditioning control box (06-100) with the screws (06-110), (06-130) and
the washers (06-120), (06-140).
(h) Torque the screws (06-110) and (06-130) to the specified value (Ref. TASK
21-00-05-820-802-A01).
(i) Connect the helicopter harness to electrical connector of the air conditioning control
box (06-100).
SUBTASK 21-00-05-440-091-A01
(3) Installation of the Ventilated Temperature Sensor (06-010)
(Ref. Fig. 7011)
(a) Install the bracket (06-040) on the structure with the screws (06-050) and the washers
(06-060).
(c) Install the ventilated temperature sensor (06-010) on the bracket (06-040) with the
screws (06-020) and the washers (06-030).
(e) Connect the helicopter harness to electrical connector of the ventilated temperature
sensor (06-010).
E. Close-up
SUBTASK 21-00-05-700-034-A01
(1) Testing
SUBTASK 21-00-05-450-018-A01
(2) Close Access
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Apr 01/11
20204E01
B
06-150
06-100
A
06-010 06-120
06-110
06-040
06-140
06-210
06-130
06-060
06-050
06-160
C
06-080 06-180
06-090 06-170
06-200
06-190
06-070
ag603b01.cgm
Installation of the Air Conditioning Control Boxes System

Figure 7011/GRAPHIC 21-00-05-991-111-A01
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Apr 01/11
20204E01
TASK 21-00-05-420-804-A01
12. Installation of the Duct Distribution Air Conditioning Cabin System
Self-explanatory

BLOCK
GRAPHIC-21-00-05-991-112-A01 7000 FIGURE 7012
SYSTEM
C. Job Set-up
Self-explanatory
D. Procedure
SUBTASK 21-00-05-440-092-A01
(1) Installation of the Central Recirculation Ducts (05-600) and (05-630)
(Ref. Fig. 7012)
(a) Put in position the left inlet recirculation duct (05-680) or the left inlet recirculation ducts
(05-690) and (05-700).
(b) Attach the left inlet recirculation duct (05-680) or (05-700) with the screws (05-710) and
the washers (05-720).
(d) Put in position the right inlet recirculation duct (05-650) and the recirculation duct (05-630).
(e) Attach the right inlet recirculation duct (05-650) with the screws (05-660) and the washers
(05-670).
(f) Torque the screws (05-660) to the specified value (Ref. TASK 21-00-05-820-802-A01).
(g) Install and safety the straps (05-640) (Ref. Fig. 7012, Standard Installation of the Straps).
(h) Attach the recirculation duct (05-600) with the screws (05-610) and the washers (05-620).
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Apr 01/11
20204E01
(i) Torque the screws (05-620) to the specified value (Ref. TASK 21-00-05-820-802-A01).
SUBTASK 21-00-05-440-093-A01
(2) Installation of the Left Recirculation Duct (05-550)
(Ref. Fig. 7012)
(a) Attach the recirculation duct (05-550) with the screws (05-580) and (05-560) and the
washers (05-590) and (05-570).
(b) Torque the screws (05-580) and (05-560) to the specified value (Ref. TASK
21-00-05-820-802-A01).
SUBTASK 21-00-05-440-094-A01
(3) Installation of the Right Recirculation Duct (05-500)
(Ref. Fig. 7012)
(a) Attach the recirculation duct (05-500) with the screws (05-510) and (05-530) and the
washers (05-520) and (05-540).
(b) Torque the screws (05-510) and (05-530) to the specified value (Ref. TASK
21-00-05-820-802-A01).
E. Close-up
SUBTASK 21-00-05-700-036-A01
(1) Testing
SUBTASK 21-00-05-450-020-A01
(2) Close Access
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Apr 01/11
20204E01
A
A
B
D D
C
05-610
05-660 05-620
05-600
05-630
B
05-670
05-640
05-650
05-640 05-690 05-520 05-510
OR
05-680
05-700
05-720
05-710
05-500
05-540
05-530
STANDARD INSTALLATION OF THE STRAPS C

INTEGRAL BEAD STRAP
05-550
05-570
05-560 05-590
05-580
ag604a01.cgm
FLEXIBLE HOSE
Installation of the Duct Distribution Air Conditioning Cabin System

Figure 7012/GRAPHIC 21-00-05-991-112-A01
21-00-05 Page 7041

Apr 01/11
20204E01
TASK 21-00-05-420-803-A01
13. Installation of the Distribution Air Conditioning Cabin System
Self-explanatory

BLOCK
GRAPHIC-21-00-05-991-113-A01 7000 FIGURE 7013
SYSTEM
CONDITIONING SYSTEM
C. Job Set-up
Self-explanatory
D. Procedure
SUBTASK 21-00-05-420-017-A01
(1) Installation of the Cabin Flapper Valve (05-440)
(Ref. Fig. 7013)
(a) Install the recirculation duct (05-470) on the cabin flapper valve (05-440) with the screws
(05-480) and the washers (05-490).
(c) Attach the cabin flapper valve (05-440) on the structure with the screws (05-450) and
(e) Connect the helicopter harness to electrical connector of the actuator/cabin flapper
valve (05-440).
SUBTASK 21-00-05-420-018-A01
(2) Installation of the Left Side Cabin Fan (05-380)
(Ref. Fig. 7013)
(a) Install the fan bracket (05-410) with the screws (05-420) and the washers (05-430).
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Apr 01/11
20204E01
(c) Install the sleeve (05-360) on the cabin flapper valve (05-440).
(d) Put in position the cabin fan (05-380).
(f) Connect the helicopter harness to electrical connector of the cabin fan (05-380).
SUBTASK 21-00-05-420-019-A01
(3) Installation of the Right Side Cabin Fan (05-300)
(Ref. Fig. 7013)
(a) Install the fan bracket (05-330) with the screws (05-340) and the washers (05-350).
(c) Install the sleeve (05-280) on the cabin flapper valve (05-440).
(d) Put in position the cabin fan (05-300).
(f) Connect the helicopter harness to electrical connector of the cabin fan (05-300).
SUBTASK 21-00-05-420-020-A01
(4) Installation of the Cabin Evaporator Assy (05-250)
(Ref. Fig. 7013)
(a) Put in the position the Cabin Evaporator Assy (05-250) on the structure.
(b) Make sure that the cabin fans (05-300), (05-380) are in good position between the Cabin
Evaporator Assy (05-250) and the fan brackets (05-330), (05-410).
(c) Attach the cabin fan (05-380) with the six screws (05-390) and the six washers (05-400).
(e) Attach the cabin fan (05-300) with the six screws (05-310) and the six washers (05-320).
(f) Torque the screws (05-310) to the specified value (Ref. TASK 21-00-05-820-802-A01).
(g) Install the screws (05-260) and the washers (05-270) of the Cabin Evaporator Assy
(05-250).
(h) Torque the screws (05-260) to the specified value (Ref. TASK 21-00-05-820-802-A01).
(i) Connect the two switches of the Cabin Evaporator Assy (05-250) to helicopter harness.
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Apr 01/11
20204E01
E. Close-up
SUBTASK 21-00-05-450-024-A01
(1) Final Operation
(a) Assemble the generation air conditioning system (Ref. TASK 21-00-05-440-815-A01).
SUBTASK 21-00-05-700-035-A01
(2) Testing
SUBTASK 21-00-05-450-019-A01
(3) Close Access
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Apr 01/11
20204E01
A
A
05-250
05-300
05-320
05-310 05-260
05-340
05-350
05-330 05-270
05-320
05-310
05-280
05-290
05-440
05-480
05-490
05-380
05-400
05-390
05-420
05-430
05-410
05-390
05-450 05-360 INTEGRAL BEAD STRAP
05-460 05-370
05-470
ag605a01.cgm
FLEXIBLE HOSE
Installation of the Distribution Air Conditioning Cabin System

Figure 7013/GRAPHIC 21-00-05-991-113-A01
21-00-05 Page 7045

Apr 01/11
20204E01
TASK 21-00-05-440-815-A01
14. Assembly of the Generation Air Conditioning System
Self-explanatory

BLOCK
GRAPHIC-21-00-05-991-114-A01 7000 FIGURE 7014
SYSTEM
TASK-21-00-05-440-816-A01 7000 ASSEMBLY OF THE CABIN
REFRIGERANT SYSTEM

M47B LOCTITE 586 LOCKING MATERIAL
C. Job Set-up
Self-explanatory
D. Procedure
SUBTASK 21-00-05-440-102-A01
(1) Installation of the Fan S/A (12-010)
(a) Install the Fan S/A (12-010) on the cover grilles.
(b) Install the four screws (12-060), the eight washers (12-070) and the four nuts (12-080).
(c) Install the two attaching collars (12-040) to attach the wire of the Fan S/A.
(d) Install the Fan S/A (12-010) with the cover grilles on the condenser hopper.
(e) Install the four screws (12-020), the four washers (12-030) and the two bonding strips.
(f) Install the cable clamp (12-050), the bonding braid and the electrical connector on the
connector bracket.
(g) Torque the electrical connector to 1 daN.m (88.51 lbf.in) with the wrench (T05) and
the fork wrench (T06).
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Apr 01/11
20204E01
(h) Install lockwire (12-090).
SUBTASK 21-00-05-440-103-A01
(2) Installation of the Fan S/A (12-100)
(a) Install the Fan S/A (12-100) on the cover grilles.
(b) Install the four screws (12-150), the eight washers (12-160) and the four nuts (12-170).
(c) Install the two attaching collars (12-130) to attach the wire of the Fan S/A.
(d) Install the Fan S/A (12-100) with the cover grilles on the condenser hopper.
(e) Install the four screws (12-110), the four washers (12-120) and the two bonding strips.
(f) Install the cable clamp (12-140), the bonding braid and the electrical connector on the
connector bracket.
(g) Torque the electrical connector to 1 daN.m (88.51 lbf.in) with the wrench (T09) and
the fork wrench (T10).
(h) Install lockwire (12-180).
SUBTASK 21-00-05-440-057-A01
(3) Installation of the Left Side HP Switch (05-200) and The Left Side Dryer Receiver (05-180)
(a) Install the support reservoir (05-210) on the structure with the spacers (05-240), the
(c) Apply locking material (M47B) on the thread of the HP Switch (05-200).
(d) Install the HP Switch (05-200) on the dryer receiver (05-180).
(e) Torque the HP Switch (05-200) to the specified value (Ref. TASK 21-00-05-820-802-A01).
(f) Install the dryer receiver (05-180) with the clamp (05-190).
(g) Tighten the clamp (05-190) to the specified value (Ref. TASK 21-00-05-820-802-A01).
(h) Connect the helicopter harness to electrical connector of the HP Switch (05-200).
SUBTASK 21-00-05-440-058-A01
(4) Installation of the Right Side HP Switch (05-130) and the Right Side Dryer Receiver (05-110)
(a) Install the support reservoir (05-140) on the structure with the spacers (05-170), the
(c) Apply locking material (M47B) on the thread of the HP Switch (05-130).
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Apr 01/11
20204E01
(d) Install the HP Switch (05-130) on the dryer receiver (05-110).
(e) Torque the HP Switch (05-130) to the specified value (Ref. TASK 21-00-05-820-802-A01).
(f) Install the dryer receiver (05-110) with the clamp (05-120).
(g) Tighten the clamp (05-120) to the specified value (Ref. TASK 21-00-05-820-802-A01).
(h) Connect the helicopter harness to electrical connector of HP Switch (05-130).
SUBTASK 21-00-05-440-059-A01
(5) Installation of the Condenser Pack Assy (05-050) and the Upper Vent Duct (05-080)
(a) Put in position the Condenser Pack Assy (05-050).
(b) Attach the Condenser Pack Assy (05-050) on the structure with the screws (05-060) and
(d) Install the upper vent duct (05-080) on the Condenser Pack Assy (05-050) with the
screws (05-090) and the washer (05-100).
(e) Torque the screws (05-090) to the specified value (Ref. TASK 21-00-05-820-802-A01).
(f) Connect the helicopter harness to electrical connectors of the Condenser Pack Assy
(05-050).
SUBTASK 21-00-05-440-060-A01
(6) Installation of the Compressor Pack Assy (05-010)
(a) Install the Compressor Pack Assy (05-010) on the Condenser Pack Assy (05-050) with
the washers (05-020), (05-030) and the nuts (05-040).
(b) Torque the nuts (05-040) to the specified value (Ref. TASK 21-00-05-820-802-A01).
(c) Connect the helicopter harness to electrical connector of the Compressor Pack Assy
(05-010).
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Apr 01/11
20204E01
E. Close-up
SUBTASK 21-00-05-450-026-A01
(1) Final Operation
(a) Assemble the cabin refrigerant system or use the mark and connect the refrigerant hoses
from the generation air conditioning system (Ref. TASK 21-00-05-440-816-A01).
SUBTASK 21-00-05-700-037-A01
(2) Testing
SUBTASK 21-00-05-450-021-A01
(3) Close Access
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Apr 01/11
20204E01
B
05-050
05-020
05-060
05-130 05-030
05-070
C 05-040
05-010
05-110
05-120
05-150
05-160
05-140
05-170
05-200
05-180
05-090 05-190
05-220
05-100 05-230
05-080 05-210
05-240
ag606b01.cgm
Assembly of the Generation Air Conditioning System

(Sheet 1 of 3)
Figure 7014/GRAPHIC 21-00-05-991-114-A01
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Apr 01/11
20204E01
12-020
12-030
12-020
12-030 12-040
12-090 12-050
12-010
12-080
12-070
12-030
12-030
12-060
12-020
12-020
12-070
ag934a01.cgm

Installation of the Fan S/A (12-010) (Sheet 2 of 3)
Figure 7014/GRAPHIC 21-00-05-991-114-A01
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Apr 01/11
20204E01
12-130
12-150 12-140
12-110
12-160
12-180 12-110
12-120
12-120
12-160
12-170
12-100
12-120
12-110
12-110
12-120 ag936a01.cgm

Installation of the Fan S/A (12-100) (Sheet 3 of 3)
Figure 7014/GRAPHIC 21-00-05-991-114-A01
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Apr 01/11
20204E01
TASK 21-00-05-440-816-A01
15. Assembly of the Cabin Refrigerant System
Self-explanatory

BLOCK
GRAPHIC-21-00-05-991-115-A01 7000 FIGURE 7015
SYSTEM
REFRIGERANT SYSTEM

C. Job Set-up
Self-explanatory
D. Procedure
NOTE: When you install the refrigerant hoses, use the mark on the Compressor Pack Assy (05-010),
the Condenser Pack Assy (05-050) and the Cabin Evaporator Assy (05-250).
SUBTASK 21-00-05-440-061-A01
(1) Installation of the Refrigerant Hose (04-510)
(Ref. Fig. 7015)
(a) Install the clamps (04-600) on the structure.
(b) Connect the refrigerant hose (04-510) between the dryer receiver (05-180) and the
Condenser Pack Assy (05-050).
NOTE: Install new seals (04-630) coated with lubricating materials (M21C).
(c) Torque the refrigerant hose (04-510) to the specified value (Ref. TASK
21-00-05-820-802-A01).
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Apr 01/11
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(d) Secure the refrigerant hose (04-510) with one clamp (04-520), the screw (04-530), the
washers (04-540), the nut (04-550) and the other clamp (04-560) with the screw (04-570),
the washers (04-580) and the nut (04-590).
(e) Torque the screws (04-530) and (04-570) to the specified value (Ref. TASK
21-00-05-820-802-A01).
SUBTASK 21-00-05-440-062-A01
(2) Installation of the Y Block (04-500)
(Ref. Fig. 7015)
(a) Connect the Y block (04-500) on the dryer receiver (05-180)
(b) Connect the refrigerant hoses (04-480) and (04-490) between the Y block (04-500)
and the Cabin Evaporator Assy (05-250).
(c) Torque the refrigerant hose (04-480), (04-490) to the specified value (Ref. TASK
21-00-05-820-802-A01).
SUBTASK 21-00-05-440-063-A01
(3) Installation of the Adapter (04-340) and the Y Block (04-470)
(Ref. Fig. 7015)
(a) Connect the refrigerant hoses (04-450) and (04-460) between the Y block (04-470)
and the Cabin Evaporator Assy (05-250).
(b) Torque the refrigerant hose (04-450), (04-460) to the specified value (Ref. TASK
21-00-05-820-802-A01).
(c) Connect the refrigerant hoses (04-320) and (04-350) between the adapter (04-340).
(d) Torque the refrigerant hose (04-320), (04-350) to the specified value (Ref. TASK
21-00-05-820-802-A01).
(e) Install the clamps (04-370) and (04-360) on the refrigerant hose (04-350).
(f) Install the clamp (04-330) on the refrigerant hose (04-320).
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Apr 01/11
20204E01
(g) Connect the refrigerant hoses (04-320) and (04-350) between the Y block (04-470)
and the Compressor Pack Assy (05-010).
NOTE: Install new seals (04-610) coated with lubricating materials (M21C) Y block
(04-470) side.
NOTE: Install new seal (04-640) compressor side (Refer to the CMM 21-51-35 for
correct connection).
SUBTASK 21-00-05-440-064-A01
(4) Installation of the Refrigerant Hoses (04-380), (04-430) and (04-440)
(Ref. Fig. 7015)
(a) Connect the refrigerant hoses (04-430) and (04-440) between the Condenser Pack Assy
(05-050) and the Compressor Pack Assy (05-010).
NOTE: Install news seals (04-630) coated with lubricating materials (M21C) condenser
side.
NOTE: Install new seals (04-650) compressor side (Refer to the CMM 21-51-35 for
correct connection).
(b) Torque the refrigerant hose (04-430), (04-440) to the specified value (Ref. TASK
21-00-05-820-802-A01).
(c) Install the two clamps (04-420) and (04-410) on the structure.
(d) Install the two clamps (04-400) and (04-390) on the refrigerant hose (04-380).
(e) Connect the refrigerant hose (04-380) between the Condenser Pack Assy (05-050)
and the dryer receiver (05-110).
NOTE: Install news seals (04-630) coated with lubricating materials (M21C).
(f) Torque the refrigerant hose (04-380) to the specified value (Ref. TASK
21-00-05-820-802-A01).
SUBTASK 21-00-05-440-065-A01
(5) Installation of the High Part of the Refrigerant Hose (04-240)
(Ref. Fig. 7015)
(a) Install the three clamps (04-280), (04-270) and (04-260) on the first part of the refrigerant
hose (04-240).
(b) Connect the refrigerant hose (04-240) to the dryer receiver (05-110).
(c) Torque the refrigerant hose (04-240) to the specified value (Ref. TASK
21-00-05-820-802-A01).
(d) Secure the clamps (04-330), (04-280) with the screw (04-290), the washer (04-300)
and the nut (04-310).
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Apr 01/11
20204E01
(e) Torque the screw (04-290) to the specified value (Ref. TASK 21-00-05-820-802-A01).
SUBTASK 21-00-05-440-066-A01
(6) Installation of the High Part of the Refrigerant Hose (04-050)
(Ref. Fig. 7015)
(a) Install the two clamps (04-200) and (04-160) on the first part of the refrigerant hose
(04-050).
(b) Connect the refrigerant hose (04-050) to the Compressor Pack Assy (05-010).
NOTE: Install new seal (04-640) (Refer to the CMM 21-51-35 for correct installation).
(c) Secure the clamps (04-420), (04-400), (04-370) and (04-200) with the screw (04-210), the
washers (04-220) and the nut (04-230).
(d) Torque the screw (04-210) to the specified value (Ref. TASK 21-00-05-820-802-A01).
(e) Secure the clamps (04-410), (04-390), (04-360) and (04-160) with the screw (04-170), the
washers (04-180) and the nut (04-190).
(f) Torque the screw (04-170) to the specified value (Ref. TASK 21-00-05-820-802-A01).
(g) Install the two clamps (04-130) and (04-100) on the first part of the refrigerant hose
(04-050).
(h) Secure the clamps (04-270) and (04-130) with the nut (04-150) and the washer (04-140).
(i) Torque the nut (04-150) to the specified value (Ref. TASK 21-00-05-820-802-A01).
(j) Secure the clamps (04-260) and (04-100) with the nut (04-120) and the washer (04-110).
(k) Torque the nut (04-120) to the specified value (Ref. TASK 21-00-05-820-802-A01).
SUBTASK 21-00-05-440-067-A01
(7) Installation of the Support (04-010)
(Ref. Fig. 7015)
(a) Put in position the two half parts of the support (04-010) on the refrigerant hoses (04-240)
and (04-050).
(b) Attach the support (04-010) with the screws (04-020) and the washers (04-030).
(d) Install and safety the strap (04-040) (Ref. Fig. 7015, Standard Installation of the Straps).
SUBTASK 21-00-05-440-068-A01
(8) Installation of the Low Part of the Refrigerant Hoses (04-050) and (04-240)
(Ref. Fig. 7015)
(a) Install the clamp (04-250) on the second part of the refrigerant hose (04-240).
(b) Install the clamp (04-060) on the second part of the refrigerant hose (04-050).
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Apr 01/11
20204E01
(c) Secure the clamps (04-250) and (04-060) with the screw (04-070), the washer (04-080)
and the nut (04-090).
(d) Torque the screw (04-070) to the specified value (Ref. TASK 21-00-05-820-802-A01).
E. Close-up
SUBTASK 21-00-05-450-035-A01
(a) Assemble the cockpit refrigerant system or tighten the adapters (03-070) and (03-100)
(Ref. TASK 21-00-05-420-807-A01).
SUBTASK 21-00-05-700-038-A01
(2) Testing
SUBTASK 21-00-05-450-007-A01
(3) Close Access
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Apr 01/11
20204E01
04-210 04-220
04-170 04-200
A 04-400 A
04-420 04-430
04-370
04-180
04-390 04-380
04-650
04-160
04-640 04-350
04-410
04-150 04-310 04-640
04-280 04-360
04-140 04-630 04-650
04-610 04-220 04-630 04-440
04-130 04-230 04-620
04-180
04-270 04-190
04-610 04-630
04-340
04-120 04-330 04-630
04-110 04-300
04-100 04-290 04-610
04-460
04-260
04-610
04-610 04-450 05-010
04-470
04-320 04-610 05-050
04-240 04-050
04-040
04-020
04-010
04-030
05-110
04-090
04-250
04-060
05-250
04-240
04-080 04-600
04-070 04-560 04-580
04-610 04-050 04-630
04-570
04-580
04-630 04-520
04-530
STANDARD INSTALLATION 04-480 04-630 04-590
OF THE STRAPS 04-540 04-550
FLEXIBLE HOSE STRAP
04-630 04-600
04-630 04-630 04-510 04-540
INTEGRAL BEAD
04-490 05-180
ag613b01.cgm
04-500
04-630
Assembly of the Cabin Refrigerant System

Figure 7015/GRAPHIC 21-00-05-991-115-A01
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Apr 01/11
20204E01
TASK 21-00-05-420-805-A01
16. Installation of the Control Panels (06-280), (06-290) and the Temperature Sensor (06-220)
Self-explanatory

BLOCK
GRAPHIC-21-00-05-991-116-A01 7000 FIGURE 7016
SYSTEM
C. Job Set-up
Self-explanatory
D. Procedure
SUBTASK 21-00-05-440-095-A01
(1) Installation of the Cabin Control Panel (06-290)
(Ref. Fig. 7016)
(a) Connect the helicopter harness to the electrical connector J04 of the cabin control panel
(06-290).
(b) Put in position of the cabin control panel (06-290).
SUBTASK 21-00-05-440-096-A01
(2) Installation of the Cockpit Control Panel (06-280)
(Ref. Fig. 7016)
(a) Connect the helicopter harness to the electrical connectors J01, J02 and J03 of the
cockpit control panel (06-280).
(b) Put in position of the cockpit control panel (06-280).
(c) Tighten the four screws of the cockpit control panel (06-280).
SUBTASK 21-00-05-440-097-A01
(3) Installation of the Temperature Sensor (06-220)
(Ref. Fig. 7016)
(a) Install the temperature sensor (06-220) with the screws (06-230) and the washers
(06-240).
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Apr 01/11
20204E01
(c) Connect the helicopter harness to the electrical connector of the temperature sensor
(06-220).
E. Close-up
SUBTASK 21-00-05-700-039-A01
(1) Testing
SUBTASK 21-00-05-450-006-A01
(2) Close Access
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Apr 01/11
20204E01
B C
A
C
ELECTRICAL CONNECTORS
OF THE COCKPIT CONTROL PANEL 06-280
06-220
06-240
06-230
D
J03 J01 J02
E
E ELECTRICAL CONNECTOR
OF THE CABIN CONTROL PANEL ag607b01.cgm
06-290
J04
Installation of the Control Panels (06-280), (06-290) and the Temperature Sensor (06-220)
Figure 7016/GRAPHIC 21-00-05-991-116-A01
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Apr 01/11
20204E01
TASK 21-00-05-420-806-A01
17. Installation and Assembly of the Left Cockpit Evaporator (03-340) and the Left Cockpit Plenum (03-410)
Self-explanatory

BLOCK
GRAPHIC-21-00-05-991-117-A01 7000 FIGURE 7017
SYSTEM
REFRIGERANT SYSTEM
C. Job Set-up
Self-explanatory
D. Procedure
SUBTASK 21-00-05-440-098-A01
(1) Installation of the Two Gaspers
(Ref. Fig. 7017)
(a) Attach the two gaspers (03-510) with the screws (03-520), the washers (03-530) and
the nuts (03-540).
(c) Install the Y Branch Assy (03-490).
(d) Install and safety the two straps (03-500) (Ref. Fig. 7017, Standard Installation of the
Straps).
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Apr 01/11
20204E01
SUBTASK 21-00-05-440-099-A01
(2) Installation of the Lateral Cockpit Diffusers (03-430) and (03-460)
(Ref. Fig. 7017)
(a) Attach the lateral cockpit diffuser (03-460) with the screws (03-470) and the washers
(03-480).
(c) Attach the lateral cockpit diffuser (03-430) with the screws (03-440) and the washers
(03-450).
SUBTASK 21-00-05-440-100-A01
(3) Installation of the Left Cockpit Plenum (03-410)
(Ref. Fig. 7017)
(a) Install the left cockpit plenum (03-410).
(b) Install and safety the three straps (03-420) (Ref. Fig. 7017, Standard Installation of
the Straps).
SUBTASK 21-00-05-440-101-A01
(4) Installation and Assembly of the Left Cockpit Evaporator (03-340) and the Cockpit Diffuser
(03-380)
(Ref. Fig. 7017)
(a) Attach the cockpit diffuser (03-380) with the screws (03-390) and the washers (03-400).
(c) Install the left cockpit evaporator (03-340) with the screws (03-360) and the washers
(03-370).
(e) Install and safety the three straps (03-350) (Ref. Fig. 7017, Standard Installation of
the Straps).
(f) Connect the helicopter harness to the thermal switch of the left cockpit evaporator
(03-340).
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Apr 01/11
20204E01
E. Close-up
SUBTASK 21-00-05-450-033-A01
(1) Final Operation
(a) Assemble the cockpit refrigerant system or tighten the nuts of the refrigerant
hoses (03-030) and (03-040) to the left cockpit evaporator (03-340) (Ref. TASK
21-00-05-440-807-A01).
(b) Assemble the left side of the cockpit low pressure ducting or install and safety the strap
(02-430) (Ref. TASK 21-00-05-440-819-A01).
SUBTASK 21-00-05-700-040-A01
(2) Testing
SUBTASK 21-00-05-450-005-A01
(3) Close Access
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Apr 01/11
20204E01
03-520 03-510
03-380
03-530
A 03-540 03-520
03-500 03-530
03-400
03-390 03-540
03-350
03-490
03-420 03-460
03-340
03-370 03-480
03-360 03-470
03-350
03-440
03-350 03-450
03-410 03-430
03-420
INTEGRAL BEAD STRAP

ag608a01.cgm
FLEXIBLE HOSE
Installation and Assembly of the Left Cockpit Evaporator (03-340) and the Left Cockpit Plenum (03-410)
Figure 7017/GRAPHIC 21-00-05-991-117-A01
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Apr 01/11
20204E01
TASK 21-00-05-440-821-A01
18. Installation and Assembly of the Right Cockpit Evaporator (03-130) and the Right Cockpit Plenum (03-200)
Self-explanatory

BLOCK
GRAPHIC-21-00-05-991-118-A01 7000 FIGURE 7018
SYSTEM
REFRIGERANT SYSTEM
C. Job Set-up
Self-explanatory
D. Procedure
SUBTASK 21-00-05-440-069-A01
(1) Installation of the Two Gaspers
(Ref. Fig. 7018)
(a) Attach the two gaspers (03-300) with the screws (03-310), the washers (03-320) and
the nuts (03-330).
(c) Install the Y Branch Assy (03-280).
(d) Install and safety the two straps (03-290) (Ref. Fig. 7018, Standard Installation of the
Straps).
21-00-05 Page 7066

Apr 01/11
20204E01
SUBTASK 21-00-05-440-070-A01
(2) Installation of the Lateral Cockpit Diffusers (03-250) and (03-220)
(Ref. Fig. 7018)
(a) Attach the lateral cockpit diffuser (03-250) with the screws (03-260) and the washers
(03-270).
(c) Attach the lateral cockpit diffuser (03-220) with the screws (03-230) and the washers
(03-240).
SUBTASK 21-00-05-440-071-A01
(3) Installation of the Right Cockpit Plenum (03-200)
(Ref. Fig. 7018)
(a) Install the right cockpit plenum (03-200).
(b) Install and safety the three straps (03-210) (Ref. Fig. 7018, Standard Installation of
the Straps).
SUBTASK 21-00-05-440-072-A01
(4) Installation and Assembly of the Right Cockpit Evaporator (03-130) and the Cockpit Diffuser
(03-170)
(Ref. Fig. 7018)
(a) Attach the cockpit diffuser (03-170) with the screws (03-180) and the washers (03-190).
(c) Install the right cockpit evaporator (03-130) with the screws (03-150) and the washers
(03-160).
(e) Install and safety the three straps (03-140) (Ref. Fig. 7018, Standard Installation of
the Straps).
(f) Connect the helicopter harness to the thermal switch of the right cockpit evaporator
(03-130).
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Apr 01/11
20204E01
E. Close-up
SUBTASK 21-00-05-450-034-A01
(1) Final Operation
(a) Assemble the cockpit refrigerant system or tighten the nuts of the refrigerant
hoses (03-010) and (03-020) to the right cockpit evaporator (03-130) (Ref. TASK
21-00-05-420-807-A01).
(b) Assemble the right side of the cockpit low pressure ducting or install and safety the strap
(02-170) (Ref. TASK 21-00-05-440-820-A01).
SUBTASK 21-00-05-700-041-A01
(2) Testing
SUBTASK 21-00-05-450-004-A01
(3) Close Access
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Apr 01/11
20204E01
A
A
03-310 03-300
03-320
03-330
03-290 03-310
03-320
03-280
03-250 03-330
03-270
03-260 03-290
03-210 03-170
03-200
03-210
03-140 03-190
03-140
03-180
03-130
03-210 03-150
03-160
03-220 03-230
03-240
03-160
03-150
INTEGRAL BEAD STRAP

ag609a01.cgm
FLEXIBLE HOSE
Installation and Assembly of the Right Cockpit Evaporator (03-130) and the Right Cockpit Plenum (03-200)
Figure 7018/GRAPHIC 21-00-05-991-118-A01
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Apr 01/11
20204E01
TASK 21-00-05-420-807-A01
19. Assembly of the Cockpit Refrigerant System
Self-explanatory

BLOCK
GRAPHIC-21-00-05-991-119-A01 7000 FIGURE 7019
SYSTEM

C. Job Set-up
Self-explanatory
D. Procedure
SUBTASK 21-00-05-440-073-A01
(1) Installation of the Left Side Cockpit Refrigerant System
(Ref. Fig. 7019)
(a) Tighten the Y block (03-120) to the refrigerant hose (03-080).
NOTE: Install new seal (03-550) coated with lubricating materials (M21C).
(b) Tighten the adapter (03-100) on the refrigerant hose (03-080) to the specified value (Ref.
TASK 21-00-05-820-802-A01).
(c) Connect the refrigerant hose (03-080) with the refrigerant hose (04-050) with the adapter
(03-100).
(d) Tighten the adapter (03-100) on the refrigerant hose (04-050) to the specified value (Ref.
TASK 21-00-05-820-802-A01).
(e) Install and safety the two straps (03-090) (Ref. Fig. 7019, Standard Installation of the
Straps).
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Apr 01/11
20204E01
(f) Connect the refrigerant hose (03-030) between the Y block (03-120) and the left cockpit
(g) Tighten the nuts of each side of the refrigerant hose (03-030) to the specified value (Ref.
TASK 21-00-05-820-802-A01).
(h) Connect the refrigerant hose (03-020) between the Y block (03-120) and the right cockpit
(i) Tighten the nuts of each side of the refrigerant hose (03-020) to the specified value (Ref.
TASK 21-00-05-820-802-A01).
SUBTASK 21-00-05-440-074-A01
(2) Installation of the Right Side Cockpit Refrigerant System
(Ref. Fig. 7019)
(a) Tighten the Y block (03-110) to the refrigerant hose (03-050).
(b) Torque the refrigerant hose (03-050) to the specified value (Ref. TASK
21-00-05-820-802-A01).
(c) Tighten the adapter (03-070) on the refrigerant hose (03-050).
(d) Torque the refrigerant hose (03-050) to the specified value (Ref. TASK
21-00-05-820-802-A01).
(e) Connect the refrigerant hose (03-050) with the refrigerant hose (04-240).
(f) Torque the refrigerant hose (04-240) to the specified value (Ref. TASK
21-00-05-820-802-A01).
(g) Install and safety the two straps (03-060) (Ref. Fig. 7019, Standard Installation of the
Straps).
(h) Connect the refrigerant hose (03-040) between the Y block (03-110) and the left cockpit
(i) Torque the refrigerant hose (03-040) to the specified value (Ref. TASK
21-00-05-820-802-A01).
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Apr 01/11
20204E01
(j) Connect the refrigerant hose (03-010) between the Y block (03-110) and the right cockpit
(k) Torque the refrigerant hose (03-010) to the specified value (Ref. TASK
21-00-05-820-802-A01).
E. Close-up
SUBTASK 21-00-05-700-042-A01
(1) Testing
SUBTASK 21-00-05-450-003-A01
(2) Close Access
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Apr 01/11
20204E01
A
A 03-070
03-560
03-050
03-060
03-100
03-550
03-060
03-560
03-110 03-080
03-550
03-090
03-560
03-040
03-090
03-550
03-550
03-010
03-560
03-120 03-550
03-560 03-030
03-550
INTEGRAL BEAD STRAP
03-560
03-020 ag610b01.cgm
FLEXIBLE HOSE
Assembly of the Cockpit Refrigerant System

Figure 7019/GRAPHIC 21-00-05-991-119-A01
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Apr 01/11
20204E01
TASK 21-00-05-440-819-A01
20. Assembly of the Left Side of the Cockpit Low Pressure Ducting
Self-explanatory

BLOCK
GRAPHIC-21-00-05-991-120-A01 7000 FIGURE 7020
SYSTEM
C. Job Set-up
Self-explanatory
D. Procedure
SUBTASK 21-00-05-440-075-A01
(1) Installation of the Cockpit ECS Fan (02-420)
(Ref. Fig. 7020)
(a) Put in position the cockpit ECS fan (02-420) and the sleeve (02-440) on the left cockpit
(c) Install the bracket (02-450) and the Bonding Cable Assy (02-480) with the screws
(02-460) and the washers (02-470).
(e) Connect the helicopter harness to the electrical connector of the cockpit ECS fan (02-420).
SUBTASK 21-00-05-440-076-A01
(2) Installation of the Cockpit Flapper Valve (02-380)
(Ref. Fig. 7020)
(a) Install the cockpit duct (02-270).
(b) Assemble the parts of the cockpit duct (02-270) with the strap (02-280).
(c) Safety the strap (02-280) (Ref. Fig. 7020, Standard Installation of the Straps).
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(d) Install the cockpit flapper valve (02-380) on the cockpit ECS fan (02-420) with the screws
(02-390), the washers (02-400) and the nuts (02-410).
(f) Connect the cockpit duct (02-340) to the cockpit flapper valve (02-380).
(g) If necessary, install and safety the strap (02-350) (Ref. Fig. 7020, Standard Installation of
the Straps).
(h) Complete this assembly with the screws (02-360) and the washers (02-370).
(j) Install the Bonding Cable Assy (02-330).
(k) Attach the cockpit duct (02-270) and the Bonding Cable Assy (02-330) to the cockpit
flapper valve (02-380) with the screws (02-290) and (02-310) and the washers (02-300)
and (02-320).
(l) Torque the screws (02-290) and (02-310) to the specified value (Ref. TASK
21-00-05-820-802-A01).
(m) Connect the helicopter harness to the electrical connector of the cockpit flapper valve
(02-380).
SUBTASK 21-00-05-440-077-A01
(3) Installation of the Air Conditioning Drain (02-490)
(Ref. Fig. 7020)
(a) Install the air conditioning drain (02-490) with the screws (02-510), the washers (02-520)
and the clamps (02-500) (Ref. Fig. 7021, Standard Installation of the Clamps).
E. Close-up
SUBTASK 21-00-05-700-043-A01
(1) Testing
SUBTASK 21-00-05-450-002-A01
(2) Close Access
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Apr 01/11
20204E01
02-440
02-430
02-460
02-470
02-390
02-400 02-460
A INTEGRAL BEAD STRAP 02-450 02-480
02-390
02-400
02-420
02-380
02-410
FLEXIBLE HOSE 02-410
02-350
02-330
02-340
02-370
02-300
02-360 02-290
02-270 02-280
02-320
02-310
OF THE CLAMPS
DUCT OF HOSE 02-500
02-500
INSULATION
COMPRESSED
BY CLAMP
CLAMP
02-490
ag611a01.cgm
02-520
02-510
INSULATION
Assembly of the Left Side of the Cockpit Low Pressure Ducting
Figure 7020/GRAPHIC 21-00-05-991-120-A01
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Apr 01/11
20204E01
TASK 21-00-05-440-820-A01
21. Assembly of the Right Side of the Cockpit Low Pressure Ducting
Self-explanatory

BLOCK
GRAPHIC-21-00-05-991-121-A01 7000 FIGURE 7021
SYSTEM
C. Job Set-up
Self-explanatory
D. Procedure
SUBTASK 21-00-05-440-078-A01
(1) Installations of the Cockpit ECS Fan (02-160)
(Ref. Fig. 7021)
(a) Put in position the cockpit ECS fan (02-160) and the sleeve (02-180) on the right cockpit
(c) Install the bracket (02-190) and the Bonding Cable Assy (02-220) with the screws
(02-200) and the washers (02-210).
(e) Connect the helicopter harness to the electrical connector of the cockpit ECS fan (02-160).
SUBTASK 21-00-05-440-079-A01
(2) Installation of the Cockpit Flapper Valve (02-120)
(Ref. Fig. 7021)
(a) Install the cockpit duct (02-010).
(b) Assemble the parts of the cockpit duct (02-010) with the strap (02-020).
(c) Safety the strap (02-020) (Ref. Fig. 7021, Standard Installation of the Straps).
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Apr 01/11
20204E01
(d) Install the cockpit flapper valve (02-120) on the cockpit ECS fan (02-160) with the screws
(02-130), the washers (02-140) and the nuts (02-150).
(f) Connect the cockpit duct (02-080) to the cockpit flapper valve (02-120).
(g) Install and safety the strap (02-090) (Ref. Fig. 7021, Standard Installation of the Straps).
(h) Complete this assembly with the screws (02-100) and the washers (02-110).
(j) Install the Bonding Cable Assy (02-070).
(k) Attach the cockpit duct (02-010) and the Bonding Cable Assy (02-070) to the cockpit
flapper valve (02-120) with the screws (02-030) and (02-050) and the washers (02-040)
and (02-060).
(l) Torque the screws (02-030) and (02-050) to the specified value (Ref. TASK
21-00-05-820-802-A01).
(m) Connect the helicopter harness to the electrical connector of the cockpit flapper valve
(02-120).
SUBTASK 21-00-05-440-080-A01
(3) Installation of the Air Conditioning Drain (02-230)
(Ref. Fig. 7021)
(a) Install the air conditioning drain (02-230) with the screws (02-250), the washers (02-260)
and the clamps (02-240) (Ref. Fig. 7021, Standard Installation of the Clamps).
E. Close-up
SUBTASK 21-00-05-700-044-A01
(1) Testing
SUBTASK 21-00-05-450-001-A01
(2) Close Access
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Apr 01/11
20204E01
02-180
02-170
02-200
02-210
STANDARD INSTALLATION 02-130
OF THE CLAMPS 02-140 02-200
DUCT OF HOSE 02-210
A INSULATION
02-190 02-220
COMPRESSED 02-130
BY CLAMP
02-140
CLAMP
02-160
INSULATION 02-120
02-150
02-150
02-080
02-110 02-090
02-100 02-070
02-040
02-030
02-020
02-060
02-050 02-010

INTEGRAL BEAD STRAP
02-240
02-230
ag612a01.cgm
02-250
02-260
FLEXIBLE HOSE
Assembly of the Right Side of the Cockpit Low Pressure Ducting

Figure 7021/GRAPHIC 21-00-05-991-121-A01
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Apr 01/11
20204E01
FITS AND CLEARANCES
TASK 21-00-05-820-803-A01
1. Fits and Clearances
A. Fits and Clearances Table
Not applicable
TASK 21-00-05-820-802-A01
2. Tightening Torques
A. Table of Tightening Torques
CAUTION: TIGHTEN TO THE RATED TORQUE TO GET A CORRECT TORQUE. THE

TIGHTENING TORQUES IN THE TABLE BELOW ARE THE MINIMUM AND MAXIMUM
RECOMMENDED VALUES.
IPL FIG. TIGHTENING TORQUE

AND DESCRIPTION daN.m and (lbf.in)
ITEM No. Minimum Maximum
(02-030) SCREW 0,136 (12.03) 0,166 (14.69)
(02-050) SCREW 0,136 (12.03) 0,166 (14.69)
(02-100) SCREW 0,136 (12.03) 0,166 (14.69)
(02-130) SCREW 0,136 (12.03) 0,166 (14.69)
(02-200) SCREW 0,136 (12.03) 0,166 (14.69)
(02-250) SCREW 0,136 (12.03) 0,166 (14.69)
(02-290) SCREW 0,136 (12.03) 0,166 (14.69)
(02-310) SCREW 0,136 (12.03) 0,166 (14.69)
(02-360) SCREW 0,136 (12.03) 0,166 (14.69)
(02-390) SCREW 0,136 (12.03) 0,166 (14.69)
(02-460) SCREW 0,136 (12.03) 0,166 (14.69)
(02-510) SCREW 0,136 (12.03) 0,166 (14.69)
(03-010) HOSE REFRIGERANT 2,8 (247.82) 3,2 (283.22)
(03-150) SCREW 0,136 (12.03) 0,166 (14.69)
(03-180) SCREW 0,136 (12.03) 0,166 (14.69)
(03-230) SCREW 0,136 (12.03) 0,166 (14.69)
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20204E01

(03-260) SCREW 0,136 (12.03) 0,166 (14.69)
(03-310) SCREW 0,068 (6.01) 0,088 (7.778)
(03-360) SCREW 0,136 (12.03) 0,166 (14.69)
(03-390) SCREW 0,136 (12.03) 0,166 (14.69)
(03-440) SCREW 0,136 (12.03) 0,166 (14.69)
(03-470) SCREW 0,136 (12.03) 0,166 (14.69)
(03-520) SCREW 0,068 (6.01) 0,088 (7.778)
(04-020) SCREW 0,130 (11.50) 0,158 (13.98)
HOSE REFRIGERANT
2,4 (212.41) 2,8 (247.82)
(Adapter Side)
(04-050) HOSE REFRIGERANT Attachment line installation screws :
Compressor Side 1,9 (168.16)
(Suction Port) (SEE CMM 21-51-35, 21-51-32)
(04-070) SCREW 0,136 (12.03) 0,166 (14.69)
(04-120) NUT 0,136 (12.03) 0,166 (14.69)
(04-150) NUT 0,136 (12.03) 0,166 (14.69)
(04-170) SCREW 0,136 (12.03) 0,166 (14.69)
(04-210) SCREW 0,136 (12.03) 0,166 (14.69)
HOSE REFRIGERANT
(04-240) 1,8 (159.31) 2,2 (194.71)
(Two sides)
(04-290) SCREW 0,136 (12.03) 0,166 (14.69)
HOSE REFRIGERANT
2,4 (212.41) 2,8 (247.82)
Adapter Side
(04-350) HOSE REFRIGERANT Attachment line installation screws :
Compressor Side 1,9 (168.16)
(Suction Port) (SEE CMM 21-51-35, 21-51-32)
HOSE REFRIGERANT
(04-380) 1,8 (159.31) 2,2 (194.71)
(Two sides)
HOSE REFRIGERANT 1,8 (159.31) 2,2 (194.71)
(04-430) Attachment line installation screws :

HOSE REFRIGERANT
1,9 (168.16)
Compressor Side (Discharge Port)
(SEE CMM 21-51-35, 21-51-32)
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Apr 01/11
20204E01

HOSE REFRIGERANT 1,8 (159.31) 2,2 (194.71)
(04-440) Attachment line installation screws :

HOSE REFRIGERANT
1,9 (168.16)
Compressor Side (Discharge Port)
(SEE CMM 21-51-35, 21-51-32)
HOSE REFRIGERANT
(04-480) 1,8 (159.31) 2,2 (194.71)
(Two sides)
BLOCK Y
(04-500) 1,6 (141.61) 1,8 (159.31)
(Receiver side)
(04-530) SCREW 0,136 (12.03) 0,166 (14.69)
(04-570) SCREW 0,136 (12.03) 0,166 (14.69)
(05-040) NUT 1,1 (97.36) 1,34 (118.6)
(05-060) SCREW 0,136 (12.03) 0,166 (14.69)
(05-090) SCREW 0,136 (12.03) 0,166 (14.69)
(05-120) CLAMP 0,58 (51.33) 0,60 (53.10)
(05-130) HP SWITCH 2,4 (212.41) 2,6 (230.11)
(05-150) SCREW 0,136 (12.03) 0,166 (14.69)
(05-190) CLAMP 0,58 (51.33) 0,60 (53.10)
(05-200) HP SWITCH 2,4 (212.41) 2,6 (230.11)
(05-220) SCREW 0,136 (12.03) 0,166 (14.69)
(05-260) SCREW 0,136 (12.03) 0,166 (14.69)
(05-310) SCREW 0,136 (12.03) 0,166 (14.69)
(05-340) SCREW 0,136 (12.03) 0,166 (14.69)
(05-390) SCREW 0,136 (12.03) 0,166 (14.69)
(05-420) SCREW 0,136 (12.03) 0,166 (14.69)
(05-450) SCREW 0,136 (12.03) 0,166 (14.69)
(05-480) SCREW 0,136 (12.03) 0,166 (14.69)
(05-510) SCREW 0,130 (11.50) 0,158 (13.98)
(05-530) SCREW 0,130 (11.50) 0,158 (13.98)
(05-560) SCREW 0,130 (11.50) 0,158 (13.98)
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20204E01

(05-580) SCREW 0,130 (11.50) 0,158 (13.98)
(05-610) SCREW 0,136 (12.03) 0,166 (14.69)
(05-660) SCREW 0,136 (12.03) 0,166 (14.69)
(05-710) SCREW 0,136 (12.03) 0,166 (14.69)
(06-020) SCREW 0,078 (6.90) 0,096 (8.49)
(06-050) SCREW 0,136 (12.03) 0,166 (14.69)
(06-080) SCREW 0,136 (12.03) 0,166 (14.69)
(06-110) SCREW 0,136 (12.03) 0,166 (14.69)
(06-130) SCREW 0,136 (12.03) 0,166 (14.69)
(06-170) SCREW 0,136 (12.03) 0,166 (14.69)
(06-190) SCREW 0,136 (12.03) 0,166 (14.69)
(06-230) SCREW 0,078 (6.90) 0,096 (8.49)
(06-310) SCREW 0,136 (12.03) 0,166 (14.69)

(06-330) SCREW 0,136 (12.03) 0,166 (14.69)
(06-360) SCREW 0,136 (12.03) 0,166 (14.69)
(07-020) SCREW 0,136 (12.03) 0,166 (14.69)
(07-060) SCREW 0,136 (12.03) 0,166 (14.69)
(07-090) SCREW 0,136 (12.03) 0,166 (14.69)
(07-130) SCREW 0,136 (12.03) 0,166 (14.69)
(07-230) SCREW 0,136 (12.03) 0,166 (14.69)
(07-270) SCREW 0,136 (12.03) 0,166 (14.69)
(07-300) SCREW 0,136 (12.03) 0,166 (14.69)
(07-340) SCREW 0,136 (12.03) 0,166 (14.69)
(07-440) SCREW 0,136 (12.03) 0,166 (14.69)
(08-030) SCREW 0,136 (12.03) 0,166 (14.69)
(08-100) SCREW 0,068 (6.01) 0,088 (7.778)
(08-160) SCREW 0,136 (12.03) 0,166 (14.69)
(08-210) SCREW 0,136 (12.03) 0,166 (14.69)
(08-250) SCREW 0,136 (12.03) 0,166 (14.69)
(08-320) SCREW 0,068 (6.01) 0,088 (7.778)
(08-380) SCREW 0,136 (12.03) 0,166 (14.69)
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20204E01

(09-040) SCREW 0,136 (12.03) 0,166 (14.69)
(09-070) SCREW 0,136 (12.03) 0,166 (14.69)
(09-120) SCREW 0,136 (12.03) 0,166 (14.69)
(09-190) SCREW 0,136 (12.03) 0,166 (14.69)
(09-230) SCREW 0,136 (12.03) 0,166 (14.69)
(09-290) SCREW 0,136 (12.03) 0,166 (14.69)
(09-330) SCREW 0,136 (12.03) 0,166 (14.69)
(09-380) SCREW 0,136 (12.03) 0,166 (14.69)
(09-450) SCREW 0,136 (12.03) 0,166 (14.69)
(09-490) SCREW 0,136 (12.03) 0,166 (14.69)
(10-050) SCREW 0,136 (12.03) 0,166 (14.69)
(10-130) SCREW 0,136 (12.03) 0,166 (14.69)
(10-200) SCREW 0,136 (12.03) 0,166 (14.69)
(10-240) SCREW 0,136 (12.03) 0,166 (14.69)
(10-290) SCREW 0,136 (12.03) 0,166 (14.69)
(10-330) SCREW 0,136 (12.03) 0,166 (14.69)
(10-380) SCREW 0,136 (12.03) 0,166 (14.69)
(10-420) SCREW 0,136 (12.03) 0,166 (14.69)
(10-470) SCREW 0,136 (12.03) 0,166 (14.69)
(10-510) SCREW 0,136 (12.03) 0,166 (14.69)
(10-550) SCREW 0,136 (12.03) 0,166 (14.69)
(10-600) SCREW 0,130 (11.50) 0,158 (13.98)
JET PUMP
(10-620) 3,4 (300.9) 3,6 (318.6)
(TCV Side)
(10-630) SCREW 0,136 (12.03) 0,166 (14.69)
(10-650) TEMPERATURE SENSOR 1,5 (132.76) 1,6 (141.61)
(10-660) THERMOSTAT 1,5 (132.76) 1,6 (141.61)
DUCT, HIGH PRESSURE
1,0 (88.50) 1.2 (106.2)
(Jet Pump Side)
(11-010)
DUCT, HIGH PRESSURE
3,4 (300.9) 3,6 (318.6)
(TCV side)
(11-020) CLAMP 0,5 (44.25) 0,6 (53.10)
(11-060) SCREW 0,136 (12.03) 0,166 (14.69)
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20204E01

(11-100) SCREW 0,136 (12.03) 0,166 (14.69)
(11-144) BULKHEAD FIREWALL 3,4 (300.92) 3,6 (318.62)
(11-148) NUT 3,4 (300.92) 3,6 (318.62)
(11-160) SCREW 0,130 (11.50) 0,158 (13.98)
(11-230) SCREW 0,130 (11.50) 0,158 (13.98)
(11-214) BULKHEAD FIREWALL 3,4 (300.92) 3,6 (318.62)
(11-218) NUT 3,4 (300.92) 3,6 (318.62)
(12-040) CLAMP 0,26 (23.01) 0,28 (24.78)
(12-130) CLAMP 0,26 (23.01) 0,28 (24.78)
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SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES
TASK 21-00-05-940-001-A01
1. Special Tool, Fixtures and Equipment
A. Special Tool Table
NOTE: Equivalent substitutes can be used for listed items.
CODE QTY PART NUMBER DESCRIPTION USAGE

T01 1 92612A010000 HEATING BREAK-OUT BOX Testing and fault
isolation.
T02 1 92599A010000 HEATING FAILURE READ OUT To test the Air
BOX Conditioning System.
T03 1 92613A010000 AIR CONDITIONING To test the Air
BREAK-OUT BOX Conditioning System.
To do the fault
isolation procedure
for the Air
Conditioning System.
T04 1 92600A010000 AIR CONDITIONING FAILURE To test the Air
READ OUT BOX Conditioning System.
To fault isolation
procedure for the air
conditioning system.
T05 1 LOCAL MARKET RECOVERY/FILLING STATION To fill and recover the
EQUAL TO refrigerant circuit.
99114A010000 Servicing
T06 DELETED
T07 DELETED
T08 DELETED
T09 1 M65725947 WRENCH Removal and
installation of the
Fan S/A (12-010) or
(12-100)
T10 1 M65725948 FORK WRENCH Removal and
installation of the
Fan S/A (12-010) or
(12-100)
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Apr 01/11
20204E01
T01
T02
ag527b01.cgm
Special Tools
Figure 9001/GRAPHIC 21-00-05-991-122-A01
21-00-05 Page 9002

Apr 01/11
20204E01
T03
T04
ag451b01.cgm
Special Tools
Figure 9002/GRAPHIC 21-00-05-991-123-A01
21-00-05 Page 9003

Apr 01/11
20204E01
T05
NOT ILLUSTRATED
T09
T10
ag938b01.cgm
Special Tools
Figure 9003/GRAPHIC 21-00-05-991-160-A01
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Apr 01/11
20204E01
TASK 21-00-05-941-801-A01
2. Consumable Materials
A. Consumable Materials Table
NOTE: Equivalent substitutes can be used for listed items.
Code letter:
A- Cleaning materials D- Coating material

B- Adhesive materials, Locking E- Storage materials Packaging
materials Sealing materials materials
C- Lubricating materials X- Other materials
DESIGNATION PART NUMBER MANUFACTURER OR CODE PAGE BLOCK

AND SPECIFICATION SUPPLIER (NAME, WHERE USED
ADDRESS, CODE)
DENATURED METHANOL USA LOCAL VENDOR M09A 4001
(OM23214) OT (S.747)
MESYLEX SOLA (TX 804) F5412 M37A 4001
LABORATOIRES MEYSSOL
SA
ZI DU SIVOM DE MORNANT
69440 ST LAURENT D’
AGNY
FRANCE
PROTENE S1 F7860 M47A 4001
ATOFINA
4-8 TOUR ATOCHEM
DEF 14 CRS MICHELET
92091 PARIS LA DEFENSE
CEDEX
FRANCE
70030 CARECLEAN AS1 F3591 M49A 4001
CASTROL FRANCE SA
66 ROUTE DE
SARTROUVILLE
78230 LE PECQ
FRANCE
70030 CARECLEAN AS1 F3591 M49A 4001
CASTROL FRANCE SA
66 ROUTE DE
SARTROUVILLE
78230 LE PECQ
FRANCE
21-00-05 Page 9005

Apr 01/11
20204E01

ADDRESS, CODE)
VASELINE, F0217 M03C 6001
BRISAL OX50-851 LABINAL
5 AVENUE NEWTON
78180 MONTIGNY LE
BRETONNEUX
FRANCE
ETHYL ALCOHOL 95° LOCAL PURCHASE M62A 4001
(DENATURED)
OIL ELFRIMA, PAG244 F2429 M20C 14001
ELF ANTAR FRANCE
24 CRS MICHELET
92800 PUTEAUX
FRANCE
MOLYKOTE 111 F7286 M21C 7001
DOW CORNING
20 BD EUGENE DERUELLE
69003 LYON
FRANCE
SP 10 V1GEN8 M56C 14001
IDEMITSU LUBRICANTS
AMERICA CORP. (ILA)
701 PORT RD
IN 47130
JEFFERSONVILLE
USA
REFRIGERANT, R134A F7860 M58X 14001
ATOFINA
4-8 TOUR ATOCHEM
DEF 14 CRS MICHELET
92091 PARIS LA DEFENSE
CEDEX
FRANCE
PAPER PACKING, F0107 M01E 15001
VALLUTHENE P21 CLASS 12 RHODIA CHIMIE
GRADE A TYPE C 26 QUAI ALPHONSE LE
GALLO
92100 BOULOGNE
BILLANCOURT
FRANCE
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20204E01

ADDRESS, CODE)
SHEET, TH.WELD. VALLUTHENE F3689 M02E 15001
T CLASS 1 & 2 SILVALAC (SOCIETE
INDUSTRIELLE DE
LA VALLEE ET DES
EMBALLAGES D’ARLAC) SA
7 RUE EUGENE FLACHAT
75017 PARIS
FRANCE
VARNISH CLEAR LOCAL VENDOR M03D 15001
STORAGE BAG WITH DESICCANT F3757 M03E 15001
USA (MIL-D-3464D) CECA SA
4 A 8 CRS MICHELET
92800 PUTEAUX
FRANCE
BULPACK TYPE GB8526 SHOCK F8307 M04E 15001
ABSORBING SEALED AIR PACKAGING
53 RUE ST DENIS
28230 EPERNON
FRANCE
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SERVICING
TASK 21-00-05-610-801-A01
1. Filling Procedure for a New or Fully Flushed Air Conditioning System
Self-explanatory
(a) Special tools

T05 LOCAL MARKET EQUAL TO 1 RECOVERY / FILLING STATION
99114A010000
T06 DELETED
T07 DELETED
T08 DELETED

M20C PAG244 OIL ELFRIMA
M56C SP10 REFRIGERANT OIL
M58X R134a REFRIGERANT FLUID

BLOCK
GRAPHIC-21-00-05-991-156-A01 14000 FIGURE 14001
C. Job Set-up
Not applicable
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D. Procedure
CAUTION: BEFORE VACUUM PUMPING, PERFORM ALWAYS THE PRESSURE LEAK TEST
(REF. TESTING AND FAULT ISOLATION).
NOTE: Make sure that the recovery/filling station (T05) contains 3 kg (6.6 lb) of refrigerant (M58X)
and minimum 100 cc (6.1 cu.in) of oil (M20C) or oil (M56C).
NOTE: Safety the scale of the refrigerant (M58X) bottle with the cushion supplied.
SUBTASK 21-00-05-610-001-A01
(1) Vacuum Pumping of the Refrigerant (M58X) for the Cabin and Cockpit Loops
(Ref. Fig. 14001)
(a) Connect the blue hose on one side to the low pressure side of the recovery/filling
station (T05) and on the other side equipped with a quick connection to the suction
hose of the compressor.
(b) Connect the red hose on one side to the high pressure side of the recovery/filling
station (T05) and on the other side equipped with a quick connection to the output pipe of
the compressor.
(c) On the recovery/filling station (T05) set the time to "pump down 90 min".
(d) Open the blue and the red tap on the recovery/filling station (T05).
(e) Open the quick connection to open the input and the output pipes of the compressor.
(f) Push START to start the vacuum pumping.
NOTE: After the first ten minutes, the recovery/filling station (T05) does automatically a
leakage test of the air conditioning system. If the recovery/filling station (T05)
detects leaks in the air conditioning system, it stops the vacuum pumping
procedure automatically and shows a leak alarm. If there is no leak, the vacuum
pumping procedure continues.
(g) Let the vacuum pumping procedure complete.
(h) Close the two quick connections to close the input and output pipes.
(i) Close the blue and red taps of the recovery/filling station (T05).
(j) Disconnect the blue hose from the compressor suction hose and from the recovery/filling
station (T05).
SUBTASK 21-00-05-610-002-A01
(2) Filling of the Refrigerant (M58X)
(Ref. Fig. 14001)
(a) On the recovery/filling station (T05) set a quantity of 0,1 kg (0.22 lb) of refrigerant (M58X).
(b) Make sure that the display shows "Filling 0,10 kg".
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(c) Push the "START" key.
NOTE: Open the red tap of the recovery/filling station (T05) and let the quick connection
on the compressor output pipe stays closed.
(d) Push STOP at the end of the filling procedure.
NOTE: The red hose (3 meters length) between the recovery/filling station (T05) and
the compressor output pipe is filled with refrigerant.
(e) Lightly open the quick disconnect of the red hose to make sure that the hose is full
of refrigerant (M58X) and then close it.
(f) Set the recovery/filling station (T05) to:
– 1000 g ± 50 g (2.094 to 2.314 lb) quantity of refrigerant (M58X) for the cabin loop.
(g) Make sure that the display shows "Filling 1000 g ± 50 g (2.094 to 2.314 lb)".
(h) Set the recovery/filling station (T05) to:
– 1200 g ± 50 g (2.535 to 2.755 lb) quantity of refrigerant (M58X) for the cockpit loop.
(i) Make sure that the display shows "Filling 1200 g ± 50 g (2.535 to 2.755 lb)".
(j) Open the tap of the quick disconnect of the red hose.
(k) Push the "START" key.
(l) Push STOP at the end of the filling procedure.
(m) Close the quick disconnect of the red hose and close the red tap on the recovery/filling
station (T05).
(n) Disconnect the red hose connections from the output pipe.
E. Close-up
Not applicable
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EXPANSION
VALVE LP-SWITCH EVAPORATOR
SERVICING BP
EVAPORATOR PORT
FAN AIR FLOW (LP)
BLUE
HOSE
LP-SWITCH
SERVICING LP
T05
PORT
COMPRESSOR
HP PRESSURE
SWITCH
FILLING HP RED
PORT HOSE
CONDENSER
FAN AIR FLOW
SERVICING HP
RECEIVER PORT
FILTER DRYER
CONDENSER
ag485c01.cgm
Vacuum Pumping and Filling of the Refrigerant

Figure 14001/GRAPHIC 21-00-05-991-156-A01
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TASK 21-00-05-610-802-A01
2. Recovery / Recycling of the Refrigerant (M58X) - Filling of an In-Service ECS
Self-explanatory
(a) Special tools

T05 LOCAL MARKET EQUAL TO 1 RECOVERY / FILLING STATION
99114A010000
T06 DELETED
T07 DELETED
T08 DELETED

M58X R134a REFRIGERANT FLUID

BLOCK
GRAPHIC-21-00-05-991-126-A01 14000 FIGURE 14002
C. Job Set-up
Not applicable
D. Procedure
CAUTION: BEFORE VACUUM PUMPING PERFORM ALWAYS THE PRESSURE LEAK TEST
(REF. TESTING AND FAULT ISOLATION).
SUBTASK 21-00-05-610-003-A01
(1) Recovery / Recycling of the Refrigerant (M58X)
(Ref. Fig. 14002)
(a) Connect the blue hose on one side to the low pressure side of the recovery/filling
station (T05) and on the other side, equipped with quick disconnect to the suction hose of
the compressor.
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(b) Connect the red hose on one side to the high pressure side of the recovery/filling
station (T05) and on the other side, equipped with quick disconnect to the discharge
hose of the compressor.
(c) Select "Recovery and Recycling" on the recovery/filling station (T05).
(d) Open the blue tap and the red tap on the recovery/filling station (T05).
(e) Open the two quick connections.
(f) Push "START".
NOTE: The recovery/filling station (T05) shows the quantity in "kg" of refrigerant
(M58X) recovered during this phase. At the end of the recovery procedure, the
recovery/filling station (T05) separates automatically the oil from the refrigerant
(M58X) and puts it into a special bottle. The recovered oil quantity is shown in
"cc". The oil release operation continues for two minutes. During this phase, if
remaining refrigerant (M58X) increases the pressure in the ECS circuit, the
recovery/filling station (T05) restarts automatically the recovering procedure.
(g) Push STOP and RESET at the end of the Recovery/Recycling procedure.
(h) Close the two quick disconnects, the taps of the recovery/filling station (T05) and
disconnect the blue and the red hoses from the fittings on the suction and discharge
hoses of the compressor.
SUBTASK 21-00-05-610-004-A01
(2) Vacuum Pumping
(Ref. Fig. 14002)
(a) Connect the blue hose on one side to the low pressure side of the recovery/filling station
(T05) and the quick disconnect of the other side to the suction hose of the compressor.
(b) Connect the red hose on one side to the high pressure side of the recovery/filling station
(T05) and the quick disconnect of the other side to the discharge hose of the compressor.
(c) Select "Vacuum Pumping" on the recovery/filling station (T05).
(d) Set the time to "pump down 90 min."
NOTE: The vacuum pumping time must be increased up to 2 hours if the ECS
system/helicopter is operated in a environmental area with high humidity rate.
(e) Open the blue and the red taps on the recovery/filling station (T05).
(f) Open the quick disconnects on the compressor input and output pipes of the compressor.
(g) Push START to start the vacuum pumping procedure.
NOTE: After the first ten minutes, the recovery/filling station (T05) does automatically a
leakage test of the air conditioning system. If the recovery/filling station (T05)
detects leaks in the air conditioning system, it stops the vacuum pumping
procedure automatically and shows a leak alarm. If there is no leak, the vacuum
pumping procedure continues.
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(h) Let the vacuum pumping procedure complete.
(i) Close the two quick disconnects on the suction and discharge hoses.
WARNING: FILL THE ECS WITH OIL AND REFRIGERANT (M58X) IMMEDIATELY AFTER
THE END OF THIS PROCEDURE.
(j) Close the two taps of the recovery/filling station (T05).
NOTE: Keep the red tap of the recovery/filling station (T05) open.
SUBTASK 21-00-05-610-005-A01
(3) Oil Addition
(Ref. Fig. 14002)
CAUTION: ALWAYS CHARGE THE SYSTEM WITH OIL INTO THE DISCHARGE HOSE OF
THE COMPRESSOR.
NOTE: This operation must be done only after a vacuum pumping procedure and before
the filling procedure.
(a) Select "Oil" on the recovery/filling station (T05).
(b) Set the necessary quantity of oil in "cc" with the table below:
PROCEDURE OIL ADDITION QUANTITY

Recovery and filling only Put the same quantity of new oil (*) as the quantity of
waste oil removed during the recovery operation
Recovery/filling during a component replacement: Quantity of waste oil (*) removed during
recovery/recycling + quantities given below:
Evaporator Cockpit LH or RH 30 cc
Evaporator Cabin 60 cc
Condenser LH or RH 30 cc
Condenser Pack 60 cc
Suction Hose 30 cc
Discharge Hose 30 cc
HP switch 10 cc
LP switch 10 cc
Receiver Dryer 20 cc
Thermostatic Expansion Valve 10 cc
(in case of filter check)
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PROCEDURE OIL ADDITION QUANTITY

Compressor Install the new compressor already filled with 150 cc
of oil.
CAUTION: BEFORE INSTALLATION WE

RECOMMEND TO FLUSH THE
REFRIGERANT LOOP AND TO
REPLACE THE FILTER (REF.
TASK 21-00-05-110-802-A01).
NOTE: In this case do not add any further

oil (even if other equipments /
parts are replaced)
PARTICULAR CASE
In case of installation of an operating Compressor or Compressor Pack Assy, not new, but removed from an
in service helicopter you must :
- remove/empty the oil from the in service removed compressor(s) by “turning upside down” the Compressor
or Compressor Pack Assy,
- put/fill via the suction hole (big diameter) 150 cc into each compressor(s),
- install the in service removed Compressor or Compressor Pack Assy.
NOTE: (*) Generally all recovery machines are equipped with a waste oil bottle and
a new (fresh) oil bottle to allow filling with new oil. The recovered oil must be
always discarded (never reused).
WARNING: DURING A SIMPLE REFRIGERANT RECOVERY / FILLING ONLY THE FIRST

LINE OF THE PREVIOUS TABLE IS APPLICABLE (PUT THE SAME QTY OF
NEW OIL AS THE QTY OF REMOVED WASTE OIL) OR ADD 20 CC OF OIL IN
THE LOOP IF THE QTY OF RECOVERED OIL IS UNKNOWN.
(c) Make sure that the red tap is open and that the blue tap is closed on the recovery/filling
station (T05).
(d) Open the quick disconnect of the discharge hose of the compressor.
(e) Push START.
CAUTION: FILL THE ECS WITH REFRIGERANT (M58X) AT THE END OF THE OIL
ADDITION PROCEDURE.
(f) When the oil top-up accomplished, close the red tap of the recovery/filling station (T05)
and the tap on the discharge hose of the compressor.
SUBTASK 21-00-05-610-006-A01
(4) Filling of an In-Service ECS
(Ref. Fig. 14002)
(a) Select "Filling" on the recovery/filling station (T05).
(b) Set a quantity of 0,10 kg (0.22 lb) of refrigerant (M58X).
(c) Make sure that the display shows "Filling 0,10 kg".
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(d) Push the "START" key.
NOTE: The red tap of the recovery/filling station (T05) is open and the quick connection
of the discharge hose of the compressor stays closed.
(e) Push STOP at the end of the filling procedure.
NOTE: The red hose (3 meters length) between the recovery/filling station (T05) and the
discharge hose of the compressor is filled with refrigerant.
(f) Set the recovery/filling station (T05) to:
– 1000 g ± 50 g (2.094 to 2.314 lb) quantity of refrigerant (M58X) for the cabin loop.
(g) Make sure that the display shows "Filling 1000 g ± 50 g (2.094 to 2.314 lb)".
(h) Set the recovery/filling station (T05) to:
– 1200 g ± 50 g (2.535 to 2.755 lb) quantity of refrigerant (M58X) for the cockpit loop.
(i) Make sure that the display shows "Filling 1200 g ± 50 g (2.535 to 2.755 lb)".
(j) Open the quick disconnect of the discharge hose of the compressor.
(k) Push the "START" key.
(l) Push STOP at the end of the filling procedure.
(m) Close the red tap of the recovery/filling station (T05).
(n) Disconnect the quick disconnect from the discharge hose of the compressor.
E. Close-up
Not applicable
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EXPANSION
VALVE LP-SWITCH EVAPORATOR
SERVICING BP
EVAPORATOR PORT
FAN AIR FLOW (LP)
BLUE
HOSE
LP-SWITCH
SERVICING LP
T05
PORT
COMPRESSOR
HP PRESSURE
SWITCH
FILLING HP RED
PORT HOSE
CONDENSER
FAN AIR FLOW
SERVICING HP
RECEIVER PORT
FILTER DRYER
CONDENSER
ag528c01.cgm
Recovery / Recycling of the Refrigerant - Filling of an In-Service ECS

Figure 14002/GRAPHIC 21-00-05-991-126-A01
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TASK 21-00-05-610-803-A01
3. Scheduled Maintenance Check List
Self-explanatory

BLOCK
TASK 21-00-05-110-802-A01 14000 CLEANING OF THE SYSTEM FURTHER
TWO SUCCESSIVE COMPRESSOR
REPLACEMENTS
TASK 21-00-05-440-816-A01 7000 ASSEMBLY OF THE CABIN
REFRIGERANT SYSTEM
TASK 21-00-05-610-802-A01 14000 RECOVERY / RECYCLING OF THE
REFRIGERANT (M58X) - FILLING OF AN
IN-SERVICE ECS
CMM 21-49-01 / TEMPERATURE CONTROL VALVE
CMM 21-49-08 / SHUT-OFF VALVE
CMM 21-49-09 / SHUT-OFF VALVE
CMM 21-51-35 / COMPRESSOR PACK ASSY
C. Job Set-up
Not applicable
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D. Procedure
SUBTASK 21-00-05-610-007-A01
(1) Scheduled Maintenance Check table (SMC)
Item Task Time Limit Task

Shut-Off Valve (SOV) Do a General Visual 1200 FH Refer to CHECK Chapter (chapter
(11-140)(11-210) : Inspection (GVI) for damage 5000) :
and condition, fault finding CMM 21-49-08
– body and flange task (removal of high CMM 21-49-09
– high pressure pressure duct thermal CMM 21-49-01
duct insulation required)
(internal to the engine
bay),
Temperature Control
Valve (TCV) (11-050) :
– body
– HP duct
(tail drive shaft tunnel
area between the
engine firewalls)
Compressor drive belt Replace the drive belt 600 FH
or
2 years
Make sure that the tension 300 FH Refer to Assembly Chapter (chapter
belt is : 7000) :
270 ± 5 Hz in case of new CMM 21-51-35
drive belt,
270 ± 20 Hz for the existing
drive belt
ECS Maintain/restore efficiency 2 years Ref. TASK 21-00-05-610-802-A01
of system by drain,
replenishment of refrigerant
and replacement of receiver
filter dryer units
SUBTASK 21-00-05-610-008-A01
(2) Unscheduled Maintenance Check table (UMC)

Receiver Dryer Replacement Each TASK 21-00-05-440-816-A01
(05-110) (05-180) Refrigerant
Loop
Opening
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ECS Cleaning of the System After Two TASK 21-00-05-110-802-A01
(refrigerant loops) successive
(Replacement or cleaning of Compres-
TEV Filter) sor Re-
placements
Oil Level - Add 20 cc Each Re- TASK 21-00-05-610-802-A01
covery/fill-
ing without
replace-
ments of
parts
Oil Level - Add Each Re- TASK 21-00-05-610-802-A01
supplementary Quantity covery/fill-
ing with re-
placements
of parts
E. Close-up
Not applicable
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STORAGE (INCLUDING TRANSPORTATION)
TASK 21-00-05-550-801-A01
1. Storage
Self-explanatory
(1) Consumable Material

M03D LOCAL VENDOR CLEAR VARNISH
M01E VALLUTHENE P 21 CLASS 12 GRADE PAPER PACKING MATERIAL
A TYPE C
M02E TH.WELD. VALLUTHENE T CLASS 1& 2 SHEET
M03E STORAGE BAG WITH DESICCANT STORAGE BAG
M04E BULPACK TYPE GB 8526 SHOCK-ABSORBING MATERIAL
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 21-00-05-530-001-A01
(1) Packaging
(a) Make sure that all the projections and the sharp edges have a protection. Make sure that
all the protective caps are installed on the component.
(b) Put the component in the paper packing material (M01E).
(c) Put the component in an envelope in sheet (M02E), which has a minimum thickness of
0,2 mm (0.08 in).
NOTE: When you seal the envelope, keep sufficient material so you can use the
envelope three times.
(d) Put the storage desiccant bags (M03E) along the length of the component, and safety
them in position.
(e) Put an identity label in the envelope, and make sure that you can read it when the
envelope is closed.
(f) Remove as much air as possible from the envelope. Heat-seal the envelope.
NOTE: Do steps (c) to (f) quickly, because the storage bags are hygroscopic.
(g) Put the labels on the outer surface of the envelope. Write these three things on the labels:
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20204E01
– “This envelope contains desiccant”.

– “DO NOT OPEN until necessary for use”.
– “The date of packing”.
(h) Put the component in a cardboard box as written in ATA 300 - Class II. Fill the box
with shock-absorbing material (M04E).
(i) Close the container, and put a desiccant label on the outer surface of the container.
(j) Apply clear varnish (M03D) on the labels.
SUBTASK 21-00-05-550-001-A01
(2) Storage
(a) Keep the component in a clean and dry room or building. The temperature must be
between 18 °C and 22 °C (64 °F to 72 °F), and the relative humidity must be between
25% and 65%.
(b) Keep the component in its initial box. Make sure that the stack in the store is not too
high, to prevent damage.
(c) Do not keep the component near corrosive fluids.
(d) Put the package in a position which makes it easy to read the identification and humidity
indicator labels.
(e) Put the packaged component in the store in the sequence of its date.
SUBTASK 21-00-05-550-002-A01
(3) Destorage
(a) Remove the component from the box.
(b) Collect the different trailer documents.
(c) Remove the different storage parts.
(d) Do a visual inspection of the component.
SUBTASK 21-00-05-800-001-A01
(4) Transportation
(a) Not applicable
E. Close-up
Not applicable
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Dec 01/04
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APPENDIX A
TASK 21-00-05-880-801-A01
1. Approved Repairers
A. List of Approved Repairers
TRADE NAME ADDRESS COMMENTS

LIEBHERR-AEROSPACE SALINE 1465 Woodland Drive
Saline
MI 48176-1259
U.S.A.
Tel. +1 734 429 7225
Fax. +1 734 429 5357
LIEBHERR-AEROSPACE SINGAPORE 8 Pandan Avenue
609384 SINGAPORE
Tel. +65 62 65 2305
Fax. +65 62 65 2657
LIEBHERR-AEROSPACE TOULOUSE 408, Avenue des Etats-Unis
B.P. 52010
31016 TOULOUSE CEDEX
FRANCE
Tel. 33. (0)5.61.35.28.28
Fax. 33. (0)5.61.35.29.29
APPENDIX A
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APPENDIX A
21-00-05 Page A-2

Dec 01/04
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ILLUSTRATED PARTS LIST (IPL)
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1. Introduction
A. General
The Illustrated Parts List (IPL) contains a list and the illustrations of the assemblies, and the detailed
parts of the system, in the disassembly sequence. It includes these sections:
– Introduction (INTRO)
– Optional Vendor Table (OVT)
– Vendors List (VL)
– Equipment Designator Index (EDI)
– Numerical Index (NI)
– Detailed Parts List (DPL).
B. How to Use the Illustrated Parts List
(1) You can find the illustration for a part, if you know the part number. Refer to the Numerical Index
and look for the part number and the related figure and item number. Refer to the Detailed
Parts List and look for the first figure and item number found in the Numerical Index for this
part. It is possible that this figure shows the part in a section or a system of the component
other than the one necessary. If it does, refer to the other figure numbers which are given in
the Numerical Index.
(2) To determine the part number of a given part, refer to the illustration which shows the assembly
with this part. Record the item number of the illustrated part and refer to the Detailed Parts List,
which gives its part number and its description.
C. Vendors List (VL)
The manufacturer codes have the capital letter "V" in front of them. These codes are used in the
nomenclature of the Detailed Parts List to identify the source of procurement for the vendor items.
A list of these codes and of the manufacturer’s names and addresses is given in the Vendors List.
Where there is no code number, the full name of the manufacturer is included in the nomenclature
column of the Detailed Parts List.
D. Numerical Index (NI)
(1) In this index, the part numbers are classified in this sequence:
(a) The classification is made from the left to the right. Each digit (letter, numeral, dash)
has its own meaning.
(b) The sequence in the first left row is:
1 an alpha letter A to Z (but not the "O" and the "I", because it is possible to read these
letters as a zero and a one),
2 a numeral 0 to 9.
(c) For the subsequent rows, the sequence is:
1 a dash,
2 an alpha letter A to Z (but not the "O" and the "I", because it is possible to read these
letters as a zero and a one),
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3 a numeral 0 to 9.
(d) The part number column contains all the part numbers which are included in the Detailed
Parts List. The part numbers which are deleted or superseded in the Detailed Part List are
listed in the Numerical Index, and they are identified as deleted or superseded.
E. Detailed Parts List (DPL)
(1) Figure and Item Number
(a) Each assembly, sub-assembly and part which has a part number, and which is given in
the parts list, has an item number.
(b) The figure number which is related to the item number is shown on the first line, at
the top of each page.
(c) Assemblies, the Sub-assemblies numbered parts which are in the list, but which are not
illustrated, are identified with a dash (-) before the item number.
(d) An index letter before the item number is cross-referenced to the figure which shows the
modification of the part.
(2) Manufacturer’s Part Number
A manufacturer’s part number is given to each assembly and to each detailed part, if it is
illustrated and also if it is not illustrated.
(3) Nomenclature
(a) The nomenclature is given with an indenture, to show how the parts and the assemblies
and related to their next higher assemblies. These are the details:
1 234 567
Assembly
• Detailed parts for the assembly
• Sub-assembly
• Attaching parts and/or storage parts for the sub-assembly
***
• • Detailed parts for the sub-assembly
• • Sub-sub-assembly
• • Attaching parts and/or storage parts for the sub-sub-assembly
***
• • • Detailed parts for the sub-sub-assembly
(b) The attaching parts are shown immediately after the assembly of the part. In the list, they
are below the same indenture number as the item they attach, and they are identified by
the words "Attaching Parts". They are followed by three asterisks.
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(c) The manufacturer’s code, or the abbreviation NP (not procurable), is put at the end
right-hand side of the first line of the nomenclature column on the right side.
(4) Effectivity Code
(a) An alphanumerical index gives the effectivity of the sub-assemblies, and it gives the
detailed parts list in relation to the next higher assembly(ies) or sub-assembly(ies).
(b) When the effectivity is fully applicable, the use code column stays empty.
(c) The use code for the assemblies, and the detailed parts list, refer to the figure/item
number of the next higher assembly(ies) or sub-assembly(ies). Example: Effectivity 1A,
1B, 1C is written 1ABC.
(5) Units per Assembly
(a) The units per assembly column shows the quantity of units necessary for one next
higher assembly.
(b) In some cases, the information is replaced by the abbreviation RF (for reference) or
AR (as required).
(6) Abbreviations Used
ALT FROM PNR A part which is functionally and physically interchangeable with the initial part
XXX after repair.
AMDT Amendment.
AR As required.
DELETED Deleted part.
DPL Detailed Parts List.
EDI Equipment Designator Index.
EFFECT CODE Effectivity code
IPL Illustrated Parts List.
LH Left-hand.
MFR Manufacturer Manufacturer or Optional

Manufacturer in the DPL.
MODIFIED A part got after a different part is modified.

FROM
NHA Next higher assembly.
NP Not procurable.
21-00-05 Page 10005

Apr 01/11
20204E01
OPT PNR Optional part number Optional part number which

is fully interchangeable with
the part in the part number
column.
OPT SEE TABLE Refer to the optional table.
ORDER A part number with more than fifteen characters.

OVERLGTH
PNR
OVERSIZE A part with a size which is larger than its nominal dimension.
PNR Part number.
POST SB After a modification given up by a Service Bulletin.
PRE SB Before a modification given up by a Service Bulletin.
R Revised.
RF For reference.
RH Right hand.
SEE CMM Refer to the Component Maintenance Manual.
SEE FIG FOR Refer to the figure for details.

DET
SEE FIG FOR Refer to the figure for the next higher assembly.
NHA
SEL FROM Selected from. A part that you must select from a collection of parts, as necessary.
SUPSD BY Superseded by xxx.
SUPSDS Supersedes xxx.
UNDERSIZE A part with a size which is smaller than its nominal dimension.
UNITS PER Units Per Assembly

ASSY
VL Vendors List.
F. Updating
(1) General
(a) When an item is revised, added or deleted, the letter "R" is shown in the right-hand
margin (the date of issue changes).
21-00-05 Page 10006

Apr 01/11
20204E01
(2) Added Items
(a) The basic sequence of the items are given in steps of 10. It is thus possible to add new
items between the old ones, in the correct sequence of the breakdown. If you add more
than nine new items, you must add new figure at the end of the IPL.
(3) New Figures Added
(a) When new illustrations are necessary, the alternative figures are added. They refer to the
same nomenclature. The alternative figure is given the basic figure number, with a letter.
This letter is in front of the item number in the nomenclature.
21-00-05 Page 10007

Apr 01/11
20204E01
VENDOR LIST
CODE NAME ADDRESS
VA0126 GIOVANNI AGUSTA VIA G. AGUSTA 520

COSTRUZIONIAERONAUTIC 21017 CASCINA COSTA DI SAMARATE
ITALY
VF0656 NEC SA 176 QU DE JEMMAPES

75010 PARIS
FRANCE
VF1958 LIEBHERR AEROSPACE TOULOUSE 408 AV. DES ETATS-UNIS

SAS B.P. 52010
31016 TOULOUSE CEDEX
FRANCE
VF2560 SERFLEX BP 170

94501 CHAMPIGNY CEDEX
FRANCE
VF4957 TECHNOFAN ZAC DU GRAND NOBLE

10 PL MARCEL DASSAULT
31700 BLAGNAC
FRANCE
VF7442 PEUGEOT S.I.C.F.O. (STE ZORNOFF

INDUSTRIELLE ET COMMERCIALE 67700 SAVERGNE
FRANCAISE D’OUTILLAGE) FRANCE
VK2962 SENIOR AEROSPACE BWT LONDON ROAD

SK10 4NJ
ADLINGTON
MACCLESFIELD
CHESHIRE
UNITED KINGDOM
VU1901 BESTOBELL AVIATION 127/135 FARNHAM ROAD

SL1 4UY
SLOUGH BERKSHIRE
UNITED KINGDOM
21-00-05 Page 10008

Apr 01/11
20204E01
CODE NAME ADDRESS
V80205 NATIONAL AEROSPACE STANDARDS 1250 EYE ST NW

COMMITTEE AEROSPACE USA
INDUSTRIES ASSOCIATION OF
AMERICA INC
V81349 MILITARY SPECIFICATIONS USA

PROMULGATE BY MILITARY
DEPARTMENTS/AGENCIES
UNDER AUTHORITY OF DEFENSE
STANDARDIZATION MANUAL 4120
3-M
V88044 AERONAUTICAL STANDARDS USA

GROUP DEPT OF NAVY AND AIR
FORCE
V96906 MILITARY STANDARDS USA

PROMULGATED BY MILITARY
DEPARTMENTS UNDER AUTHORITY
OF DEFENSE STANDARDIZATION
MANUAL 4120 3-M
21-00-05 Page 10009

Apr 01/11
20204E01
21-00-05 Page 10010

Apr 01/11
20204E01
ALPHA/NUMERIC INDEX
PART NUMBER AIRLINE FIGURE ITEM TOTAL

STOCK NUMBER NUMBER REQ’D
NUMBER
A3475 11 040A 4
A601A315 06 350A 1
A601A316 02 220A 1
A601A320 02 480A 1
A601A325 02 070A 1
330A 1
A601A340 06 210A 1
A601A431 06 150A 1
AGS3925-1 02 240A 2
500A 2
AN3C11A 05 150A 4
AN3C13A 09 190A 1
450A 1
AN3C3A 02 100A 3
200A 4
250A 3
360A 3
460A 4
510A 3
03 150A 5
180A 8
230A 2
260A 8
360A 5
390A 8
440A 2
470A 8
04 070A 1
06 050A 3
080A 4
360A 1
07 020A 6
090A 2
130A 4
21-00-05 Page 10011

Apr 01/11
20204E01

NUMBER
157A 4
230A 6
270A 2
300A 2
340A 4
367A 4
440A 4
08 030A 3
160A 4
210A 2
250A 3
380A 4
09 070A 2
120A 2
230A 4
330A 2
380A 2
490A 4
10 050A 4
130A 4
240A 2
330A 2
420A 2
510A 1
550A 2
AN3C4A 02 030A 3
290A 3
05 090A 8
260A 6
340A 3
420A 3
450A 6
480A 4
610A 4
07 060A 2
10 630A 4
11 060A 2
100A 2
21-00-05 Page 10012

Apr 01/11
20204E01

NUMBER
AN3C5A 02 050A 1
130A 6
310A 1
390A 6
04 290A 1
530A 1
570A 1
05 220A 4
310A 6
390A 6
660A 2
710A 2
09 040A 1
290A 1
10 200A 1
290A 1
380A 1
470A 1
AN3C6A 05 060A 8
AN3C7A 04 170A 1
210A 1
BAS243N2X 10 020A 1
100A 1
BAS243N3 09 170A 1
430A 1
10 030A 1
080A 1
110A 1
160A 1
180A 1
BAS243N4 10 270A 1
360A 1
450A 1
580A 2
C6354-100 11 020A 2
FX08M016-027HE 12 040A 2
130A 2
21-00-05 Page 10013

Apr 01/11
20204E01

NUMBER
FX13M060-080HR 05 120A 1
190A 1
M85049-38-21W 12 050A 1
140A 1
MS20995C020 11 180A AR
MS20995C20 10 670A AR
11 250A AR
MS21042-3 10 220A 1
310A 1
400A 1
490A 1
MS21042L08 03 330A 8
540A 8
08 120A 8
340A 8
MS21042L3 02 150A 6
410A 6
04 090A 1
120A 1
150A 1
190A 1
230A 1
310A 1
550A 1
590A 1
11 080A 2
MS21043-6 05 040A 4
MS21919DG16 04 520A 1
560A 1
MS21919DG18 04 260A 1
270A 1
280A 1
390A 1
400A 1
21-00-05 Page 10014

Apr 01/11
20204E01

NUMBER
MS21919DG21 04 100A 1
130A 1
160A 1
200A 1
330A 1
360A 1
370A 1
MS21919DG32 04 410A 1
420A 1
600A 2
MS21919DG40 09 030A 1
280A 1
MS21919DG48 09 180A 1
440A 1
10 190A 1
MS21919DG56 10 280A 1
370A 1
460A 1
MS21919DG64 10 500A 1
MS21919WDG17 04 250A 1
MS21919WDG21 04 060A 1
MS27039C1-08 10 600A 6
MS3367-6-0
(optional, see basic P/N MS3367-6-9) 02 020A 1
170A 1
280A 1
430A 1
03 060A 2
090A 2
140A 3
210A 3
290A 2
350A 3
420A 3
500A 2
04 040A 1
05 276A 1
290A 1
21-00-05 Page 10015

Apr 01/11
20204E01

NUMBER
370A 1
640A 2
07 040A 1
110A 1
150A 1
170A 1
190A 1
210A 1
250A 1
320A 1
360A 1
380A 1
400A 1
420A 1
460A 1
08 020A 1
060A 1
080A 3
140A 1
190A 3
240A 1
280A 1
300A 3
360A 1
09 020A 4
100A 1
160A 2
270A 4
360A 1
420A 2
MS3367-6-9 02 020A 1
170A 1
280A 1
430A 1
03 060A 2
090A 2
140A 3
210A 3
290A 2
350A 3
420A 3
500A 2
04 040A 1
05 276A 1
21-00-05 Page 10016

Apr 01/11
20204E01

NUMBER
290A 1
370A 1
640A 2
07 040A 1
110A 1
150A 1
170A 1
190A 1
210A 1
250A 1
320A 1
360A 1
380A 1
400A 1
420A 1
460A 1
08 020A 1
060A 1
080A 3
140A 1
190A 3
240A 1
280A 1
300A 3
360A 1
09 020A 4
100A 1
160A 2
270A 4
360A 1
420A 2
MS3367-8-9 02 090A 1
350A 1
MS35207-262 04 020A 6
06 260A ??
MS35207-263 05 510A 3
530A 3
560A 3
580A 3
21-00-05 Page 10017

Apr 01/11
20204E01

NUMBER
MS35214-114 03 310A 8
520A 8
08 100A 8
320A 8
MS51657-46B 06 130A 2
MS51957-46B 06 020A ??
110A 2
170A 2
190A 2
230A 3
310A 3
330A 1
MS9320-10 11 170A 4
240A 4
MS9575-07 11 160A 4
230A 4
NAS1149C00332R 05 540A 3
590A 3
NAS1149C0316R 06 240A 3
NAS1149C0332R 02 040A 3
060A 1
110A 3
140A 12
210A 4
260A 3
300A 3
320A 1
370A 3
400A 12
470A 4
520A 3
03 160A 5
190A 8
240A 2
270A 8
370A 5
400A 8
450A 2
480A 8
21-00-05 Page 10018

Apr 01/11
20204E01

NUMBER
04 030A 6
080A 1
110A 1
140A 1
180A 2
220A 2
300A 1
540A 2
580A 2
05 070A 8
100A 8
160A 4
230A 4
270A 6
320A 6
350A 3
400A 6
430A 3
460A 6
490A 4
520A 3
570A 3
620A 4
670A 2
720A 2
06 030A ??
060A 3
090A ??
120A 2
140A 2
180A 2
200A 2
270A ??
320A 3
340A 1
370A 1
07 030A 6
070A 2
100A 2
140A 4
158A 4
240A 6
280A 2
310A 2
350A 4
21-00-05 Page 10019

Apr 01/11
20204E01

NUMBER
368A 4
450A 4
08 040A 3
170A 4
220A 2
260A 3
390A 4
09 050A 1
080A 2
130A 2
200A 1
240A 4
300A 1
340A 2
390A 2
460A 1
500A 4
10 060A 4
140A 4
210A 1
250A 2
300A 1
340A 2
390A 1
430A 2
480A 1
520A 1
560A 2
610A 6
640A 4
11 070A 4
110A 4
NAS1149C1790R 11 146A 2
216A 2
NAS1149CN0816B 03 320A 8
530A 8
08 110A 8
330A 8
NAS1149D0632K 05 030A 4
NAS1149F0632P 05 020A 4
NAS1375A14SB092 10 570B 1
21-00-05 Page 10020

Apr 01/11
20204E01

NUMBER
NAS43DD3-48FC 09 210A 1
470A 1
S12144A 11 130A 1
S1244A 11 200A 1
S22225CM050042 12 060A 4
150A 4
S4629H08-028 12 040B 2
130B 2
S4629H13-082H 05 120A 1
190A 1
S4705J12 11 144A 1
214A 1
S4706J12 11 148A 1
218A 1
S631-10-82X1-78 04 620A 2
S631-14X1-78 04 610A 6
S631-14X14X1-78 03 550A 2
S631-15-54X2-62 04 650A 2
S631-18-72X2-62 04 640A 2
S631-7-65X1-78 03 560A 6
04 630A 10
S756DE05310015 05 170A 4
240A 4
TBD 09 250A 2
310A 1
510A 2
12758A010000 11 150A 1
12758A020000 11 150B 1
12759A010000 11 220A 1
21-00-05 Page 10021

Apr 01/11
20204E01

NUMBER
12759A020000 11 220B 1
12760A020000 11 120A 1
190A 1
12760B010001 11 120B 1
190B 1
12761A020000 11 010A 1
12771A010000 11 220C 1
12771B010000 11 220D 1
12772A010000 11 150C 1
12772B010000 11 150D 1
14308A010000 03 050A 1
14308A010001 03 050D 1
14308A020000 03 050B 1
14308B010000 03 050C 1
14314A010000 03 080A 1
14314A020000 03 080B 1
14314B010000 03 080C 1
14315A010000 04 240A 1
14315A020000 04 240B 1
14315B010000 04 240C 1
14315C010000 04 240D 1
14316A010000 04 440A 1
14316B010000 04 440B 1
14316B020000 04 440C 1
14316B030000 04 440E 1
14316C010000 04 440D 1
21-00-05 Page 10022

Apr 01/11
20204E01

NUMBER
14317A010000 04 510A 1
14317A020000 04 510B 1
14317B010000 04 510C 1
14317C010000 04 510D 1
14323A010000 04 050A 1
14323B010000 04 050B 1
14323B020000 04 050C 1
14323C010000 04 050D 1
14328A010000 04 480A 1
14328A020000 04 480B 1
14328B010000 04 480C 1
14328C010000 04 480D 1
14329A010000 04 490A 1
14329A020000 04 490B 1
14329B010000 04 490C 1
14329C010000 04 490D 1
14330A010000 04 320A 1
450A 1
14330A020000 04 320B 1
450B 1
14330B010000 04 450C 1
14330C010000 04 320C 1
14331A010000 04 460A 1
14331A020000 04 460B 1
14331B010000 04 460C 1
14331C010000 04 460D 1
21-00-05 Page 10023

Apr 01/11
20204E01

NUMBER
14331D010000 04 460E 1
14332A010000 04 350A 1
14332B010000 04 350B 1
14332B020000 04 350C 1
14332C010000 04 350D 1
14332C010000 A 04 350E 1
14338A010000 04 430A 1
14338B010000 04 430B 1
14338B020000 04 430C 1
14338B030000 04 430E 1
14338C010000 04 430D 1
14339A010000 04 380A 1
14339A020000 04 380B 1
14339B010000 04 380C 1
14339C010000 04 380D 1
14342A010000 03 010A 1
14342A020000 03 010B 1
14342B010000 03 010C 1
14342C010000 03 010D 1
14342D010000 03 010E 1
14343A010000 03 030A 1
14343A020000 03 030B 1
14343B010000 03 030C 1
14343C010000 03 030D 1
14344A010000 03 040A 1
21-00-05 Page 10024

Apr 01/11
20204E01

NUMBER
14344A020000 03 040B 1
14344B010000 03 040C 1
14344C010000 03 040D 1
14345A010000 03 020A 1
14345A020000 03 020B 1
14345B010000 03 020C 1
14345C010000 03 020D 1
14359A010001 03 080D 1
1766-9 12 030A 4
120A 4
20204-020 03 110A 1
20204-025 02 190A 1
450A 1
20204-030 04 500A 1
20204-061 05 110A 1
180A 1
20204-062 05 130A 1
200A 1
20204-070 04 010A 1
20204-071 05 200B 1
20204-072 05 130B 1
20204-081 03 120B 1
04 470B 1
20204-090 03 120A 1
04 470A 1
20204-096 05 140B 1
210B 1
21-00-05 Page 10025

Apr 01/11
20204E01

NUMBER
20204-097 02 190B 1
450B 1
20204-11 09 220A 2
480A 2
20204-117 10 410B 1
20204-118 10 320B 1
20204-119 10 230B 1
20204-12 09 060A 1
20204-13 09 320A 1
20204-14 08 200A 1
20204-21 05 330A 1
410A 1
20204-28 03 070A 1
20204-29 03 100A 1
04 340A 1
20204-5 10 540A 1
20204-6 10 530A 1
20204-62 06 250A ??
20204-63 06 040A ??
20204-7 10 410A 1
20204-76 05 330B 1
410B 1
20204-8 10 320A 1
20204-80 11 090A 1
20204-85 05 140A 1
210A 1
20204-9 10 230A 1
20204-91 11 260A AR
21-00-05 Page 10026

Apr 01/11
20204E01

NUMBER
20204E01 01 001A RF
20204E01NP01 01 010A RF
02 001A RF
20204E01NP02 01 020A RF
03 001A RF
20204E01NP03 01 030A RF
04 001A RF
20204E01NP04 01 040A RF
05 001A RF
20204E01NP05 01 050A RF
06 001A RF
20204E01NP06 01 060A RF
07 001A RF
20204E01NP07 01 070A RF
08 001A RF
20204E01NP08 01 080A RF
09 001A RF
20204E01NP09 01 090A RF
10 001A RF
20204E01NP10 01 100A RF
11 001A RF
22208CF050014 12 020A 4
110A 4
22542J050 12 080A 4
170A 4
2298A010000 11 030A 2
23111CC050 12 070A 8
160A 8
23320CA050 12 090A AR
180A AR
3G2121V00551 05 300A 1
380A 1
21-00-05 Page 10027

Apr 01/11
20204E01

NUMBER
3G2121V00552 05 300B 1
380B 1
3G2121V00553 05 300C 1
380C 1
3G2121V02251 05 380D 1
3G2140V00252 06 300A 1
3G2140V00551 11 140A 1
210A 1
3G2140V00651 11 030B 2
3G2140V00751 11 050A 1
3G2140V00851 10 620A 1
620B 1
3G2140V00951 10 650A 1
3G2140V01051 10 660A 1
3G2140V01351 10 660B 1
3G2140V01451 11 140B 1
210B 1
3G2150A00611 02 230A 1
490A 1
3G2150V00252 06 100A 1
160A 1
3G2150V00351 06 280D 1
3G2150V00352 06 280C 1
3G2150V00353 06 280A 1
3G2150V00354 06 280B 1
3G2150V00451 06 290A 1
3G2150V00551 02 160A 1
420A 1
21-00-05 Page 10028

Apr 01/11
20204E01

NUMBER
3G2150V00552 02 160B 1
420B 1
3G2150V00553 02 160C 1
420C 1
3G2150V00651 02 120A 1
380A 1
3G2150V00652 02 120B 1
380B 1
3G2150V00653 02 120C 1
380C 1
3G2150V00751 03 340A 1
3G2150V00752 03 340B 1
3G2150V00753 03 340C 1
340D 1
3G2150V00754 03 340E 1
3G2150V00851 03 130A 1
3G2150V00852 03 130B 1
3G2150V00853 03 130C 1
130D 1
3G2150V00854 03 130E 1
3G2150V00951 05 250A 1
3G2150V00952 05 250B 1
3G2150V00953 05 250C 1
250D 1
3G2150V00954 05 250E 1
250F 1
3G2150V01051 05 050A 1
3G2150V01052 05 050B 1
12 001A RF
21-00-05 Page 10029

Apr 01/11
20204E01

NUMBER
3G2150V01152 05 010A 1
3G2150V01153 05 010B 1
3G2150V01251 06 010A 1
220A 1
3G2150V01351 05 440A 1
3G2150V01352 05 440B 1
3G2150V02251 05 300D 1
3G2150V02351 05 050C 1
12 001B RF
6354-100 11 020B 2
8028A010001 12 010A 1
100A 1
8028A020001 12 010B 1
100B 1
92313A010000 06 070A 1
93036A020001 12 010C 1
100C 1
9709B010000 03 280A 1
490A 1
9710B010000 03 300A 2
510A 2
08 090A 2
310A 2
9710B010000A 03 300B 2
510B 2
08 090B 2
310B 2
9710C010000 03 300C 2
510C 2
08 090C 2
310C 2
9711B010000 03 250A 1
21-00-05 Page 10030

Apr 01/11
20204E01

NUMBER
9711B010000A 03 250B 1
9711C010000 03 250C 1
9712B010000 03 460A 1
9712B010000A 03 460B 1
9712C010000 03 460C 1
9713B010000 03 220A 1
9713B010000A 03 220B 1
9713C010000 03 220C 1
9714B010000 03 430A 1
9714B010000A 03 430B 1
9714C010000 03 430C 1
9804B010000 10 590A 1
9804C010000 10 590B 1
9805B010000 10 570A 1
9806B010000 10 440A 1
9807B020000 10 350A 1
9808B020000 10 260A 1
9808B030000 10 260B 1
9809B010000 10 170A 1
9810B010000 10 070A 1
150A 1
9811B010000 10 010A 1
090A 1
9811B020000 10 010B 1
090B 1
9816B010000 09 150A 1
410A 1
21-00-05 Page 10031

Apr 01/11
20204E01

NUMBER
9818B010000 09 350A 1
9818C010000 09 350B 1
9819B010000 09 090A 1
9819C010000 09 090B 1
9823B020000 08 370A 1
9823B030000 08 370B 1
9823B040000 08 370C 1
9824B020000 08 150A 1
9824B030000 08 150B 1
9824B040000 08 150C 1
9825B010000 08 180A 1
9826B020000 08 130A 1
9826B030000 08 130B 1
9827B010000 08 070A 1
9829B020000 08 350A 1
9829B030000 08 350B 1
9830B010000 08 290A 1
9834B010000 05 650A 1
9834C010000 05 650B 1
9835B010000 05 680A 1
9836B010000 05 550A 1
9836B020000 05 550B 1
9837B010000 05 630A 1
9837C010000 05 630B 1
9838B010000 05 500A 1
21-00-05 Page 10032

Apr 01/11
20204E01

NUMBER
9838B020000 05 500B 1
9848B010000 05 600A 1
9848C010000 05 600B 1
9848D010000 05 600C 1
9875B010000 08 050A 1
9890B020000 09 110A 1
9890C010000 09 110B 1
9891B020000 09 370A 1
9891C010000 09 370B 1
9892B010000 10 040A 1
9892B020000 10 040B 1
9892C010000 10 040C 1
9893B010000 10 120A 1
9893B020000 10 120B 1
9893C010000 10 120C 1
9894B010000 03 380A 1
9894B010000A 03 380B 1
9894C010000 03 380C 1
9895B010000 03 170A 1
9895B010000A 03 170B 1
9895C010000 03 170C 1
9896B010000 03 200A 1
9896B010000A 03 200B 1
9896C010000 03 200C 1
9897B010000 03 410A 1
21-00-05 Page 10033

Apr 01/11
20204E01

NUMBER
9897B010000A 03 410B 1
9897C010000 03 410C 1
9905B010000 08 010A 1
9905C010000 08 010B 1
9905D010000 08 010C 1
9906B010000 08 230A 1
9906B010000A 08 230B 1
9906C010000 08 230C 1
9906D010000 08 230D 1
9907B010000 05 470A 1
9907B010001 05 470B 1
9909B010000 07 430A 1
9910B010000 07 160A 1
200A 1
9910C010000 07 160B 1
200B 1
9911B010000 07 180A 1
9911C010000 07 180B 1
9912B010000 07 370A 1
410A 1
9912C010000 07 370B 1
410B 1
9913B010000 07 390A 1
9913C010000 07 390B 1
9914B010000 07 010A 1
9914C010000 07 010B 1
9915B010000 07 220A 1
21-00-05 Page 10034

Apr 01/11
20204E01

NUMBER
9915C010000 07 220B 1
9916B010000 07 120A 1
9916C010000 07 120B 1
260C 1
9917B010000 07 080A 1
9917C010000 07 050C 1
080B 1
365A 1
9918B010000 07 050A 1
9918C010000 07 050B 1
080C 1
330C 1
9919B010000 07 330A 1
9919C010000 07 120C 1
155A 1
290C 1
330B 1
9920B010000 07 290A 1
9920C010000 07 290B 1
9921B010000 07 260A 1
9921C010000 07 260B 1
9922B010000 09 010A 1
260A 1
9922C010000 09 010B 1
260B 1
9923B010000 02 010A 1
270A 1
9923B010000A 02 010B 1
270B 1
9923C010000 02 010C 1
270C 1
21-00-05 Page 10035

Apr 01/11
20204E01

NUMBER
9925B010000 02 080A 1
9925B010000A 02 080B 1
9925C010000 02 080C 1
9925D010000 02 080D 1
9926B010000 02 340A 1
9926B010000A 02 340B 1
9926C010000 02 340C 1
9926D010000 02 340D 1
9927B010000 08 270A 1
9928B010000 02 180A 1
440A 1
05 280A 1
360A 1
9928C010000 02 180B 1
440B 1
05 280B 1
360B 1
9932B010000 05 274A 1
9933B010000 07 470A 1
9933C010000 07 470B 1
9934B010000 05 690A 1
9935B010000 05 700A 1
9935C010000 05 700B 1
9936B010000 05 080A 1
21-00-05 Page 10036

Apr 01/11
20204E01
OPTIONAL VENDOR INDEX
OPTIONAL OPTIONAL PART NUMBER

PART NUMBER VENDOR’S
CODE PART NUMBER VENDOR
CODE
MS3367-6-9 ZZZZZZ MS3367-6-0 V96906
21-00-05 Page 10037

Apr 01/11
20204E01
21-00-05 Page 10038

Apr 01/11
20204E01
DETAILED PARTS LIST
21-00-05 Page 10039

Apr 01/11
20204E01
A
B C
30
A
100
A B C
30 40
30
90
20
60
80
10
70
ag674b01.cgm
10
Air Conditioning System
Figure 01/GRAPHIC 21-00-05-991-127-A01
21-00-05 Page 10040

Apr 01/11
20204E01
FIG. ITEM PART NUMBER AIRLINE NOMENCLATURE EFFECT UNITS

STOCK 1234567 CODE PER
NUMBER ASSY
01 – 001A 20204E01 CONDITIONING, AIR, SYSTEM RF

NP
010A 20204E01NP01 . DUCTING , COCKPIT LOW RF

PRESSURE
NP
SEE FIG. 02-001A FOR DET
020A 20204E01NP02 . EVAPORATOR REFRIGERANT, RF

COCKPIT, SYSTEM
NP
030A 20204E01NP03 . DUCT, CABIN, REFRIGERANT, RF

SYSTEM
NP
040A 20204E01NP04 . GENERATION AND DISTRIBUTION, RF

NP
– 050A 20204E01NP05 . BOXES, ELECTRICAL CONTROL RF

NP
060A 20204E01NP06 . AIR CONDITIONING, DUCT, SYSTEM RF

NP
070A 20204E01NP07 . DUCT AIR CONDITIONING, RF

COCKPIT, SYSTEM
NP
080A 20204E01NP08 . DISTRIBUTION DUCT AIR RF

CONDITIONING, COCKPIT, SYSTEM
NP
090A 20204E01NP09 . JET PUMP, DISTRIBUTION, SYSTEM RF

NP
100A 20204E01NP10 . HIGH PRESSURE, SYSTEM RF

NP
– ITEM NOT ILLUSTRATED
21-00-05 Page 10041

Apr 01/11
20204E01
A
180
440
170
200 430
460
130 210 470
140 200 390
210 400 460
190 220 470
130 450 480
140 390
80 400
110
100 160
420
120 350
150 150 380
340 410
90 370 410
40 70 360
30 330
300
290
60
50 20 270
280
10 320
310
240 500
240 500
250 230 490

260 520
510
ag583a01.cgm
Cockpit Low Pressure Ducting

Figure 02/GRAPHIC 21-00-05-991-146-A01
21-00-05 Page 10042

Apr 01/11
20204E01

NUMBER ASSY
02 – 001A 20204E01NP01 DUCTING, COCKPIT LOW PRESSURE RF

NP
SEE FIG. 01-010A FOR NHA
010A 9923B010000 . DUCT, COCKPIT 1

(VK2962)
– 010B 9923B010000A . DUCT, COCKPIT 1

(VK2962)
POST EDS3G2150-001
– 010C 9923C010000 . DUCT, COCKPIT 1

(VK2962)
POST EDS3G2150-003
ATTACHING PARTS
020A MS3367-6-9 . STRAP 1

(V96906)
OPT TO MS3367-6-0 MADE BY
(V96906)
POST EDS3G2150-003
030A AN3C4A . SCREW 3

(V88044)
040A NAS1149C0332R . WASHER 3

(V80205)

(V88044)

(V80205)
***
070A A601A325 . CABLE, BONDING ASSY 1

(VF7442)
080A 9925B010000 . DUCT, COCKPIT 1

(VK2962)
– 080B 9925B010000A . DUCT, COCKPIT 1

(VK2962)
POST EDS3G2150-001
21-00-05 Page 10043

Apr 01/11
20204E01

NUMBER ASSY
02 – 080C 9925C010000 . DUCT, COCKPIT 1

(VK2962)
POST EDS3G2150-003
– 080D 9925D010000 . DUCT, COCKPIT 1

(VK2962)
POST EDS3G2150-004
ATTACHING PARTS
090A MS3367-8-9 . STRAP 1

(V96906)

(V88044)

(V80205)
***
120A 3G2150V00651 . VALVE, COCKPIT FLAPPER 1

(LIEBHERR PNR 6039A010000)
SEE CMM 21-51-03 FOR DET
– 120B 3G2150V00652 . VALVE, COCKPIT FLAPPER 1

(LIEBHERR PNR 6039B010000)
POST SB 6039-21-01
– 120C 3G2150V00653 . VALVE, COCKPIT FLAPPER 1

(LIEBHERR PNR 6039C010000)
POST SB 6039-21-02
POST EDS 6039-002
ATTACHING PARTS

(V88044)

(V80205)
150A MS21042L3 . NUT 6

(V80205)
***
21-00-05 Page 10044

Apr 01/11
20204E01

NUMBER ASSY
02 160A 3G2150V00551 . FAN, COCKPIT ECS 1

(VF4957)
– 160B 3G2150V00552 . FAN, COCKPIT ECS 1

(VF4957)
POST SB 3G2150V00551-21-01
– 160C 3G2150V00553 . FAN, COCKPIT ECS 1

(VF4957)
POST SB 3G2150V00552-21-01
ATTACHING PARTS
170A MS3367-6-9 . STRAP 1

(V96906)
(V96906)
POST EDS3G2150-003
***
180A 9928B010000 . SLEEVE 1

(VK2962)
– 180B 9928C010000 . SLEEVE 1

(VK2962)
POST EDS3G2150-003
190A 20204-025 . BRACKET 1

(VK2962)
190B 20204-097 . BRACKET 1

(VK2962)
ATTACHING PARTS

(V88044)

(V80205)
***
21-00-05 Page 10045

Apr 01/11
20204E01

NUMBER ASSY
02 220A A601A316 . CABLE, BONDING ASSY 1

(VF7442)
230A 3G2150A00611 . DRAIN, AIR CONDITIONING 1

(VA0126)
ATTACHING PARTS
240A AGS3925-1 . CLAMP 2

(VTBD)

(V88044)

(V80205)
***
270A 9923B010000 . DUCT, COCKPIT 1

(VK2962)
– 270B 9923B010000A . DUCT, COCKPIT 1

(VK2962)
POST EDS3G2150-001
– 270C 9923C010000 . DUCT, COCKPIT 1

(VK2962)
POST EDS3G2150-003
ATTACHING PARTS
280A MS3367-6-9 . STRAP 1

(V96906)
(V96906)
POST EDS3G2150-003

(V88044)

(V80205)

(V88044)

(V80205)
***
21-00-05 Page 10046

Apr 01/11
20204E01

NUMBER ASSY
02 330A A601A325 . CABLE, BONDING ASSY 1

(VF7442)
340A 9926B010000 . DUCT, COCKPIT 1

(VK2962)
– 340B 9926B010000A . DUCT, COCKPIT 1

(VK2962)
POST EDS3G2150-001
– 340C 9926C010000 . DUCT, COCKPIT 1

(VK2962)
POST EDS3G2150-003
– 340D 9926D010000 . DUCT, COCKPIT 1

(VK2962)
POST EDS3G2150-004
ATTACHING PARTS
350A MS3367-8-9 . STRAP 1

(V96906)

(V88044)

(V80205)
***
380A 3G2150V00651 . VALVE, COCKPIT FLAPPER 1

– 380B 3G2150V00652 . VALVE, COCKPIT FLAPPER 1

POST SB 6039-21-01
– 380C 3G2150V00653 . VALVE, COCKPIT FLAPPER 1

POST SB 6039-21-02
POST EDS 6039-002
ATTACHING PARTS

(V88044)
21-00-05 Page 10047

Apr 01/11
20204E01

NUMBER ASSY
02 400A NAS1149C0332R . WASHER 12

(V80205)
410A MS21042L3 . NUT 6

(V80205)
***
420A 3G2150V00551 . FAN, COCKPIT ECS 1

(VF4957)
– 420B 3G2150V00552 . FAN, COCKPIT ECS 1

(VF4957)
POST SB 3G2150V00551-21-01
– 420C 3G2150V00553 . FAN, COCKPIT ECS 1

(VF4957)
POST SB 3G2150V00551-21-01
ATTACHING PARTS
430A MS3367-6-9 . STRAP 1

(V96906)
(V96906)
POST EDS3G2150-003
***
440A 9928B010000 . SLEEVE 1

(VK2962)
– 440B 9928C010000 . SLEEVE 1

(VK2962)
POST EDS3G2150-003
450A 20204-025 . BRACKET 1

(VK2962)
450B 20204-097 . BRACKET 1

(VK2962)
21-00-05 Page 10048

Apr 01/11
20204E01

NUMBER ASSY
02 ATTACHING PARTS

(V88044)

(V80205)
***
480A A601A320 . CABLE, BONDING ASSY 1

(VF7442)
490A 3G2150A00611 . DRAIN, AIR CONDITIONING 1

(VA0126)
ATTACHING PARTS
500A AGS3925-1 . CLAMP 2

(VU1653)

(V88044)

(V80205)
***
21-00-05 Page 10049

Apr 01/11
20204E01
70
560
50
60 100
A 550
310 300 60
320
330
310 560
290
320 550
A 250 80
270 330
260 290 90
110
210 10
280 550
200 210 90
550
210 170
140
140
190
140 560
240 180 550
130 120 40
150 380
160 150
230
220 160 560
30 560
550 400
390
350
520
530 340
560 560 510
540
20
500
520 360
410 490 370
460 530
540
420
350 500
350 480
420
440 470
420 450
ag584b01.cgm
430
Cockpit Evaporator Refrigerant System

Figure 03/GRAPHIC 21-00-05-991-147-A01
21-00-05 Page 10050

Apr 01/11
20204E01

NUMBER ASSY
03 – 001A 20204E01NP02 EVAPORATOR REFRIGERANT, RF

COCKPIT, SYSTEM
NP
010A 14342A010000 . HOSE, REFRIGERANT 1

(VK2962)
– 010B 14342A020000 . HOSE, REFRIGERANT 1

(VK2962)
POST EDS3G2150-001
– 010C 14342B010000 . HOSE, REFRIGERANT 1

(VK2962)
POST EDS3G2150-002
– 010D 14342C010000 . HOSE, REFRIGERANT 1

(VK2962)
POST EDS3G2150-004
– 010E 14342D010000 . HOSE, REFRIGERANT 1

(VK2962)
POST EDS3G2150-005

(VK2962)

(VK2962)
POST EDS3G2150-001

(VK2962)
POST EDS3G2150-002
POST EDS3G2150-003

(VK2962)

(VK2962)

(VK2962)
POST EDS3G2150-001

(VK2962)
POST EDS3G2150-002
21-00-05 Page 10051

Apr 01/11
20204E01

NUMBER ASSY
03 – 030D 14343C010000 . HOSE, REFRIGERANT 1

(VK2962)

(VK2962)

(VK2962)
POST EDS3G2150-001

(VK2962)
POST EDS3G2150-002
POST EDS3G2150-003

(VK2962)

(VK2962)

(VK2962)
POST EDS3G2150-001

(VK2962)
POST EDS3G2150-002
POST EDS3G2150-003
– 050D 14308A010001 . HOSE, REFRIGERANT 1

(VK2962)
ATTACHING PARTS
060A MS3367-6-9 . STRAP 2

(V96906)
(V96906)
POST EDS3G2150-003
***
070A 20204-28 . ADAPTER 1

(VK2962)

(VK2962)
21-00-05 Page 10052

Apr 01/11
20204E01

NUMBER ASSY
03 – 080B 14314A020000 . HOSE, REFRIGERANT 1

(VK2962)
POST EDS3G2150-001

(VK2962)
POST EDS3G2150-002
– 080D 14359A010001 . HOSE, REFRIGERANT 1

(VK2962)
ATTACHING PARTS
090A MS3367-6-9 . STRAP 2

(V96906)
(V96906)
POST EDS3G2150-003
***
100A 20204-29 . ADAPTER 1

(VK2962)
110A 20204-020 . BLOCK, Y 1

(VK2962)
120A 20204-090 . BLOCK, Y 1

(VK2962)
– 120B 20204-081 . BLOCK, Y 1

(VK2962)
POST EDS3G2150-001
130A 3G2150V00851 . EVAPORATOR, RIGHT COCKPIT 1

– 130B 3G2150V00852 . EVAPORATOR, RIGHT COCKPIT 1

POST SB 3521-21-01
– 130C 3G2150V00853 . EVAPORATOR, RIGHT COCKPIT 1

POST SB 3521-21-02
21-00-05 Page 10053

Apr 01/11
20204E01

NUMBER ASSY
03 – 130D 3G2150V00853 . EVAPORATOR, RIGHT COCKPIT 1

POST SB 3521-21-03
– 130E 3G2150V00854 . EVAPORATOR, RIGHT COCKPIT 1

POST SB 3521-21-04
ATTACHING PARTS
140A MS3367-6-9 . STRAP 3

(V96906)
(V96906)
POST EDS3G2150-003

(V88044)

(V80205)
***
170A 9895B010000 . DIFFUSER, COCKPIT 1

(VK2962)
– 170B 9895B010000A . DIFFUSER, COCKPIT 1

(VK2962)
POST EDS3G2120-001
– 170C 9895C010000 . DIFFUSER, COCKPIT 1

(VK2962)
POST EDS3G2120-002
ATTACHING PARTS

(V88044)

(V80205)
***
200A 9896B010000 . PLENUM, RIGHT COCKPIT 1

(VK2962)
21-00-05 Page 10054

Apr 01/11
20204E01

NUMBER ASSY
03 – 200B 9896B010000A . PLENUM, RIGHT COCKPIT 1

(VK2962)
POST EDS3G2120-002
– 200C 9896C010000 . PLENUM, RIGHT COCKPIT 1

(VK2962)
POST EDS3G2140-002
ATTACHING PARTS
210A MS3367-6-9 . STRAP 3

(V96906)
(V96906)
POST EDS3G2150-003
***
220A 9713B010000 . DIFFUSER, COCKPIT, LATERAL 1

(VK2962)
– 220B 9713B010000A . DIFFUSER, COCKPIT, LATERAL 1

(VK2962)
POST EDS3G2120-001
– 220C 9713C010000 . DIFFUSER, COCKPIT, LATERAL 1

(VK2962)
POST EDS3G2120-002
ATTACHING PARTS

(V88044)

(V80205)
***

(VK2962)

(VK2962)
POST EDS3G2120-001

(VK2962)
POST EDS3G2120-002
21-00-05 Page 10055

Apr 01/11
20204E01

NUMBER ASSY
03 ATTACHING PARTS

(V88044)

(V80205)
***
280A 9709B010000 . Y BRANCH, ASSY 1

(VK2962)
ATTACHING PARTS
290A MS3367-6-9 . STRAP 2

(V96906)
(V96906)
POST EDS3G2150-003
***
300A 9710B010000 . GASPER 2

(VK2962)
– 300B 9710B010000A . GASPER 2

(VK2962)
POST EDS3G2120-002
– 300C 9710C010000 . WEMAC, VALVE 2

(VK2962)
ATTACHING PARTS
310A MS35214-114 . SCREW 8

(V96906)
320A NAS1149CN0816B . WASHER 8

(V80205)
330A MS21042L08 . NUT 8

(V80205)
***
340A 3G2150V00751 . EVAPORATOR, LEFT COCKPIT 1

(VF4957)
21-00-05 Page 10056

Apr 01/11
20204E01

NUMBER ASSY
03 – 340B 3G2150V00752 . EVAPORATOR, LEFT COCKPIT 1

(VF4957)
POST SB 3521-21-01
– 340C 3G2150V00753 . EVAPORATOR, LEFT COCKPIT 1

(VF4957)
POST SB 3521-21-02
– 340D 3G2150V00753 . EVAPORATOR, LEFT COCKPIT 1

(VF4957)
POST SB 3521-21-03
– 340E 3G2150V00754 . EVAPORATOR, LEFT COCKPIT 1

(VF4957)
POST SB 3521-21-04
ATTACHING PARTS
350A MS3367-6-9 . STRAP 3

(V96906)
(V96906)
POST EDS3G2150-003

(V88044)

(V80205)
***
380A 9894B010000 . DIFFUSER, COCKPIT 1

(VK2962)
– 380B 9894B010000A . DIFFUSER, COCKPIT 1

(VK2962)
POST EDS3G2120-001
– 380C 9894C010000 . DIFFUSER, COCKPIT 1

(VK2962)
POST EDS3G2120-002
21-00-05 Page 10057

Apr 01/11
20204E01

NUMBER ASSY
03 ATTACHING PARTS

(V88044)

(V80205)
***
410A 9897B010000 . PLENUM, COCKPIT, LEFT 1

(VK2962)
– 410B 9897B010000A . PLENUM, COCKPIT, LEFT 1

(VK2962)
POST EDS3G2120-002
– 410C 9897C010000 . PLENUM, COCKPIT, LEFT 1

(VK2962)
ATTACHING PARTS
420A MS3367-6-9 . STRAP 3

(V96906)
(V96906)
POST EDS3G2150-003
***

(VK2962)

(VK2962)
POST EDS3G2120-001

(VK2962)
POST EDS3G2120-002
ATTACHING PARTS

(V88044)

(V80205)
***
21-00-05 Page 10058

Apr 01/11
20204E01

NUMBER ASSY
03 460A 9712B010000 . DIFFUSER, COCKPIT, LATERAL 1

(VK2962)

(VK2962)
POST EDS3G2120-001

(VK2962)
POST EDS3G2120-002
ATTACHING PARTS

(V88044)

(V80205)
***
490A 9709B010000 . Y BRANCH, ASSY 1

(VK2962)
ATTACHING PARTS
500A MS3367-6-9 . STRAP 2

(V96906)
(V96906)
POST EDS3G2150-003
***
510A 9710B010000 . GASPER 2

(VK2962)
– 510B 9710B010000A . GASPER 2

(VK2962)
POST EDS3G2120-002
– 510C 9710C010000 . GASPER 2

(VK2962)
ATTACHING PARTS
520A MS35214-114 . SCREW 8

(V96906)

(V80205)
21-00-05 Page 10059

Apr 01/11
20204E01

NUMBER ASSY
03 540A MS21042L08 . NUT 8

(V80205)
550A S631-14X14X1-78 . SEAL 2
560A S631-7-65X1-78 . SEAL 6
***
21-00-05 Page 10060

Apr 01/11
20204E01
21-00-05 Page 10061

Apr 01/11
20204E01
A
A
210
220
200
400
420
430
170 370 650
180
380
390
160
640 350
410
310
150 640
280 360
650
140 610 610
220 630 440
130
180 230 620
270 190 610
340
120 330 610
110 300
290 610
100
460
260
610
610
470 450
320 610
240 50
40 20
10
30 AGUSTA
570 PARTS
90 580
600
560 580
250
60 630
80 530
70 540
240 520 590

550
480
50 630
630 630 600
510 540
610 630
630
ag585b01.cgm
490
500
630
Cabin Refrigerant System Duct
Figure 04/GRAPHIC 21-00-05-991-148-A01
21-00-05 Page 10062

Apr 01/11
20204E01

NUMBER ASSY
04 – 001A 20204E01NP03 DUCT, CABIN, REFRIGERANT, RF

SYSTEM
NP
010A 20204-070 SUPPORT 1

(VK2962)
ATTACHING PARTS
020A MS35207-262 . SCREW 6

(V96906)

(V80205)
***
040A MS3367-6-9 . STRAP 1

(V96906)
(V96906)
POST EDS3G2150-003

(VK2962)
– 050B 14323B010000 . HOSE, REFRIGERANT 1

(VK2962)
POST EDS14323-001

(VK2962)
POST EDS3G2150-001

(VK2962)
POST EDS3G2150-002
ATTACHING PARTS
060A MS21919WDG21 . CLAMP 1

(V96906)

(V88044)

(V80205)
21-00-05 Page 10063

Apr 01/11
20204E01

NUMBER ASSY
04 090A MS21042L3 . NUT 1

(V80205)
100A MS21919DG21 . CLAMP 1

(V96906)

(V80205)
120A MS21042L3 . NUT 1

(V80205)
130A MS21919DG21 . CLAMP 1

(V96906)

(V80205)
150A MS21042L3 . NUT 1

(V80205)
160A MS21919DG21 . CLAMP 1

(V96906)

(V88044)

(V80205)
190A MS21042L3 . NUT 1

(V80205)
200A MS21919DG21 . CLAMP 1

(V96906)

(V88044)

(V80205)
230A MS21042L3 . NUT 1

(V80205)
***

(VK2962)
21-00-05 Page 10064

Apr 01/11
20204E01

NUMBER ASSY

(VK2962)
POST EDS3G2150-001

(VK2962)
POST EDS3G2150-002
POST EDS3G2150-003

(VK2962)
POST EDS3G2150-004
ATTACHING PARTS
250A MS21919WDG17 . CLAMP 1

(V96906)
260A MS21919DG18 . CLAMP 1

(V96906)
270A MS21919DG18 . CLAMP 1

(V96906)
280A MS21919DG18 . CLAMP 1

(V96906)

(V88044)

(V80205)
310A MS21042L3 . NUT 1

(V80205)
***

(VK2962)

(VK2962)
POST EDS3G2150-001
– 320C 14330C010000 . HOSE, REFRIGERANT 1

(VK2962)
POST EDS3G2150-004
21-00-05 Page 10065

Apr 01/11
20204E01

NUMBER ASSY
04 ATTACHING PARTS
330A MS21919DG21 . CLAMP 1

(V96906)
***
340A 20204-29 . ADAPTER 1

(VK2962)

(VK2962)

(VK2962)
POST EDS14332-001

(VK2962)
POST EDS3G2150-001

(VK2962)
POST EDS3G2150-002
– 350E 14332C010000 A . HOSE, REFRIGERANT 1

(VK2962)
POST EDS3G2150-005
ATTACHING PARTS
360A MS21919DG21 . CLAMP 1

(V96906)
370A MS21919DG21 . CLAMP 1

(V96906)
***

(VK2962)

(VK2962)
POST EDS3G2150-001

(VK2962)
POST EDS3G2150-002
POST EDS3G2150-003
21-00-05 Page 10066

Apr 01/11
20204E01

NUMBER ASSY

(VK2962)
POST EDS3G2150-004
ATTACHING PARTS
390A MS21919DG18 . CLAMP 1

(V96906)
400A MS21919DG18 . CLAMP 1

(V96906)
***
410A MS21919DG32 . CLAMP 1

(V96906)
420A MS21919DG32 . CLAMP 1

(V96906)

(VK2962)

(VK2962)
POST EDS14338-001

(VK2962)
POST EDS3G2150-001

(VK2962)
POST EDS3G2150-002
– 430E 14338B030000 . HOSE, REFRIGERANT 1

(VK2962)
POST EDS3G2150-002
POST EDS3G2150-003

(VK2962)

(VK2962)
POST EDS14316-001

(VK2962)
POST EDS3G2150-001
21-00-05 Page 10067

Apr 01/11
20204E01

NUMBER ASSY

(VK2962)
POST EDS3G2150-002
– 440E 14316B030000 . HOSE, REFRIGERANT 1

(VK2962)
POST EDS3G2150-003

(VK2962)

(VK2962)
POST EDS3G2150-001

(VK2962)
POST EDS3G2150-002

(VK2962)

(VK2962)
POST EDS3G2150-001

(VK2962)
POST EDS3G2150-002

(VK2962)
POST EDS3G2150-004
– 460E 14331D010000 . HOSE, REFRIGERANT 1

(VK2962)
POST EDS3G2150-005
470A 20204-090 . BLOCK, Y 1

(VK2962)
– 470B 20204-081 . BLOCK, Y 1

(VK2962)
POST EDS3G2150-001

(VK2962)
21-00-05 Page 10068

Apr 01/11
20204E01

NUMBER ASSY

(VK2962)
POST EDS3G2150-001

(VK2962)
POST EDS3G2150-002
POST EDS3G2150-003

(VK2962)
POST EDS3G2150-004

(VK2962)

(VK2962)
POST EDS3G2150-001

(VK2962)
POST EDS3G2150-002
POST EDS3G2150-003

(VK2962)
500A 20204-030 . BLOCK, Y 1

(VK2962)

(VK2962)

(VK2962)
POST EDS3G2150-001

(VK2962)
POST EDS3G2150-002
POST EDS3G2150-003

(VK2962)
POST EDS3G2150-004
21-00-05 Page 10069

Apr 01/11
20204E01

NUMBER ASSY
04 ATTACHING PARTS
520A MS21919DG16 . CLAMP 1

(V96906)

(V88044)

(V80205)
550A MS21042L3 . NUT 1

(V80205)
560A MS21919DG16 . CLAMP 1

(V96906)

(V88044)

(V80205)
590A MS21042L3 . NUT 1

(V80205)
600A MS21919DG32 . CLAMP 2

(V96906)
610A S631-14X1-78 . SEAL 6
620A S631-10-82X1-78 . SEAL 2
630A S631-7-65X1-78 . SEAL 10
640A S631-18-72X2-62 . SEAL 2
650A S631-15-54X2-62 . SEAL 2
***
21-00-05 Page 10070

Apr 01/11
20204E01
21-00-05 Page 10071

Apr 01/11
20204E01
A
50 20
40 30
10
60
70
250
130 274
110
300
120
150 276
520 510 350 260
160 340
140 330 270 90
320 320
310 310 100
170
280
290
440
380
500 400
540 480 390
420 80
530 490
430
410
400
370 390
450 360
470
460
660 610 550
620 600 200
630 570
590 180
560
670 580 190
640
650 220
640 690
230
ag586b01.cgm
OR 210
680 700
240
720 710
Air Conditioning System Generation and Distribution
Figure 05/GRAPHIC 21-00-05-991-149-A01
21-00-05 Page 10072

Apr 01/11
20204E01

NUMBER ASSY
05 – 001A 20204E01NP04 GENERATION AND DISTRIBUTION, RF

NP
010A 3G2150V01152 . PACK, COMPRESSOR ASSY 1

– 010B 3G2150V01153 . PACK, COMPRESSOR ASSY 1

(LIEBHERR PNR 1768B010000 A)
POST SB 1768-21-01
POST SB 1768-21-02
ATTACHING PARTS
020A NAS1149F0632P . WASHER 4

(V80205)
030A NAS1149D0632K . WASHER 4

(V80205)
040A MS21043-6 . NUT 4

(V80205)
***
050A 3G2150V01051 . PACK, CONDENSER ASSY 1

– 050B 3G2150V01052 . PACK, CONDENSER ASSY 1

POST SB 3520-21-01
– 050C 3G2150V02351 . PACK, CONDENSER ASSY 1

SEE FIG. 12-001B FOR DET
ATTACHING PARTS

(V88044)
21-00-05 Page 10073

Apr 01/11
20204E01

NUMBER ASSY
05 070A NAS1149C0332R . WASHER 8

(V80205)
***
080A 9936B010000 . DUCT, UPPER VENT 1

(VK2962)
ATTACHING PARTS

(V88044)

(V80205)
***
110A 20204-061 . RECEIVER , DRYER 1
ATTACHING PARTS
120A FX13M060-080HR . CLAMP 1

(VF2560)
– 120A S4629H13-082H . CLAMP 1
***
130A 20204-062 . SWITCH, HIGH PRESSURE 1

(VK2962)
– 130B 20204-072 . SWITCH, HIGH PRESSURE 1

(VK2962)
POST EDS3G2150-002
POST EDS3G2150-003
140A 20204-85 . RESERVOIR, SUPPORT 1

(VK2962)
– 140B 20204-096 . RESERVOIR, SUPPORT 1

(VK2962)
POST EDS3G2150-002
POST EDS3G2150-003
ATTACHING PARTS

(V88044)
21-00-05 Page 10074

Apr 01/11
20204E01

NUMBER ASSY
05 160A NAS1149C0332R . WASHER 4

(V80205)
***
170A S756DE05310015 . SPACER 4
180A 20204-061 . RECEIVER, DRYER 1

(VK2962)
ATTACHING PARTS
190A FX13M060-080HR . CLAMP 1

(VF2560)
– 190A S4629H13-082H . CLAMP 1
***
200A 20204-062 . SWITCH, HIGH PRESSURE 1

(VK2962)
– 200B 20204-071 . SWITCH, HIGH PRESSURE 1

(VK2962)
POST EDS3G2150-002
POST EDS3G2150-003
210A 20204-85 . RESERVOIR, SUPPORT 1

(VK2962)
– 210B 20204-096 . RESERVOIR, SUPPORT 1

(VK2962)
POST EDS3G2150-002
POST EDS3G2150-003
ATTACHING PARTS

(V88044)

(V80205)
***
240A S756DE05310015 . SPACER 4
250A 3G2150V00951 . EVAPORATOR, CABIN ASSY 1

21-00-05 Page 10075

Apr 01/11
20204E01

NUMBER ASSY
05 – 250B 3G2150V00952 . EVAPORATOR, CABIN ASSY 1

POST SB 1758-21-01
– 250C 3G2150V00953 . EVAPORATOR, CABIN ASSY 1

(LIEBHERR PNR 1758D010000)
POST SB 1758-21-02
– 250D 3G2150V00953 . EVAPORATOR, CABIN ASSY 1

(LIEBHERR PNR 1758D020000)
POST SB 1758-21-03
– 250E 3G2150V00954 . EVAPORATOR, CABIN ASSY 1

(LIEBHERR PNR 1758E010000)
POST SB 1758-21-05
– 250F 3G2150V00954 . EVAPORATOR, CABIN ASSY 1

(LIEBHERR PNR 1758E010000 A)
POST SB 1758-21-04
ATTACHING PARTS

(V88044)

(V80205)
***
274A 9932B010000 . SLEEVE 1

(VK2962)
276A MS3367-6-9 . STRAP 1

(V96906)
(V96906)
POST EDS3G2150-003
280A 9928B010000 . SLEEVE 1

(VK2962)
– 280B 9928C010000 . SLEEVE 1

(VK2962)
POST EDS3G2150-003
21-00-05 Page 10076

Apr 01/11
20204E01

NUMBER ASSY
05 ATTACHING PARTS
290A MS3367-6-9 . STRAP 1

(V96906)
(V96906)
POST EDS3G2150-003
***
300A 3G2121V00551 . FAN, CABIN 1

– 300B 3G2121V00552 . FAN, CABIN 1

POST SB 3G2121V00551-21-01
– 300C 3G2121V00553 . FAN, CABIN 1

POST SB 3G2121V00552-21-01
– 300D 3G2150V02251 . FAN, CABIN 1

POST SB 3G2121V00552-21-01
ATTACHING PARTS

(V88044)

(V80205)
***
330A 20204-21 . BRACKET, FAN 1

(VK2962)
– 330B 20204-76 . BRACKET, FAN 1

(VK2962)
ATTACHING PARTS

(V88044)
21-00-05 Page 10077

Apr 01/11
20204E01

NUMBER ASSY
05 350A NAS1149C0332R . WASHER 3

(V80205)
***
360A 9928B010000 . SLEEVE 1

(VK2962)
– 360B 9928C010000 . SLEEVE 1

(VK2962)
POST EDS3G2150-003
ATTACHING PARTS
370A MS3367-6-9 . STRAP 1

(V96906)
(V96906)
POST EDS3G2150-003
***
380A 3G2121V00551 . FAN, CABIN 1

– 380B 3G2121V00552 . FAN, CABIN 1

POST SB 3G2121V00551-21-01
– 380C 3G2121V00553 . FAN, CABIN 1

POST SB 3G2121V00552-21-01
– 380D 3G2121V02251 . FAN, CABIN 1

POST SB 3G2121V00552-21-01
ATTACHING PARTS

(V88044)

(V80205)
***
21-00-05 Page 10078

Apr 01/11
20204E01

NUMBER ASSY
05 410A 20204-21 . BRACKET, FAN 1

(VK2962)
– 410B 20204-76 . BRACKET, FAN 1

(VK2962)
ATTACHING PARTS

(V88044)

(V80205)
***
440A 3G2150V01351 . VALVE, CABIN FLAPPER 1

– 440B 3G2150V01352 . VALVE, CABIN FLAPPER 1

POST SB 4577-21-01
ATTACHING PARTS

(V88044)

(V80205)
***
470A 9907B010000 . DUCT, RECIRCULATION 1

(VK2962)
– 470B 9907B010001 . DUCT, RECIRCULATION 1

(VK2962)
POST EDS3G2150-003
ATTACHING PARTS

(V88044)

(V80205)
***
21-00-05 Page 10079

Apr 01/11
20204E01

NUMBER ASSY
05 500A 9838B010000 . DUCT, RIGHT RECIRCULATION 1

(VK2962)
– 500B 9838B020000 . DUCT, RIGHT RECIRCULATION 1

(VK2962)
POST EDS9838-001
ATTACHING PARTS
510A MS35207-263 . SCREW 3

(V96906)

(V80205)
530A MS35207-263 . SCREW 3

(V96906)

(V80205)
***
550A 9836B010000 . DUCT, LEFT RECIRCULATION 1

(VK2962)
– 550B 9836B020000 . DUCT, LEFT RECIRCULATION 1

(VK2962)
POST EDS9836-001
ATTACHING PARTS
560A MS35207-263 . SCREW 3

(V96906)

(V80205)
580A MS35207-263 . SCREW 3

(V96906)

(V80205)
***

(VK2962)
21-00-05 Page 10080

Apr 01/11
20204E01

NUMBER ASSY
05 – 600B 9848C010000 . DUCT, RECIRCULATION 1

(VK2962)
POST EDS3G2150-003
– 600C 9848D010000 . DUCT, RECIRCULATION 1

(VK2962)
POST EDS3G2150-004
ATTACHING PARTS

(V88044)

(V80205)
***

(VK2962)
– 630B 9837C010000 . DUCT, RECIRCULATION 1

(VK2962)
POST EDS3G2150-002
POST EDS3G2150-003
ATTACHING PARTS
640A MS3367-6-9 . STRAP 2

(V96906)
(V96906)
POST EDS3G2150-003
***
650A 9834B010000 . RECIRCULATION DUCT , RIGHT 1

INLET
(VK2962)
– 650B 9834C010000 . RECIRCULATION DUCT , RIGHT 1

INLET
(VK2962)
POST EDS3G2150-002
POST EDS3G2150-003
ATTACHING PARTS

(V88044)
21-00-05 Page 10081

Apr 01/11
20204E01

NUMBER ASSY
05 670A NAS1149C0332R . WASHER 2

(V80205)
***
680A 9835B010000 . RECIRCULATION DUCT, LEFT INLET 1

(VK2962)
690A 9934B010000 . RECIRCULATION DUCT, LEFT INLET 1

(VK2962)
POST EDS9835-001
700A 9935B010000 . RECIRCULATION DUCT, LEFT INLET 690A 1

(VK2962)
POST EDS9835-001
– 700B 9935C010000 . RECIRCULATION DUCT, LEFT INLET 690A 1

(VK2962)
POST EDS9835-001
POST EDS3G2150-003
ATTACHING PARTS

(V88044)

(V80205)
***
21-00-05 Page 10082

Apr 01/11
20204E01
21-00-05 Page 10083

Apr 01/11
20204E01
A
150
A
C B
10
E 40
B G
100
F 60
50
120
D
D C 110
140
80 210
130
90
220
160
240
230 70 F
G on on low
off off high
180
- + 170
temp vent
200
190
290
360 E
370
COND / HEATER VENT
350
RECYCLE MAN OFF
Min FAN
NORM AUTO ON
HIGH
OFF FAN LOW
330 SOV Max
340 280 - +
PAX CONTR
1 2
NORMAL CREW
ag587b01.cgm
310 OFF
FAN
320 HIGH ON
CLOSE FAN LOW PAX

300
Electrical Control Boxes

Figure 06/GRAPHIC 21-00-05-991-150-A01
21-00-05 Page 10084

Apr 01/11
20204E01

NUMBER ASSY
06 – 001A 20204E01NP05 BOXES, ELECTRICAL CONTROL RF

NP
010A 3G2150V01251 . TEMPERATURE SENSOR, 1

VENTILATED
(VK2962)
ATTACHING PARTS
020A MS51957-46B . DELETED
030A NAS1149C0332R . DELETED
***
040A 20204-63 . DELETED
ATTACHING PARTS

(V88044)

(V80205)
***
070A 92313A010000 . RESISTOR, AIR CONDITIONING 1

(VK2962)
PRE SB 1768-21-01
ATTACHING PARTS
080A AN3C3A . DELETED 4
***
100A 3G2150V00252 . BOX, AIR CONDITIONING CONTROL 1

21-00-05 Page 10085

Apr 01/11
20204E01

NUMBER ASSY
06 ATTACHING PARTS
110A MS51957-46B . SCREW 2

(V88044)

(V80205)
130A MS51657-46B . SCREW 2

(V88044)

(V80205)
***
150A A601A431 . CABLE, BONDING S/A 1

(VF7442)
160A 3G2150V00252 . BOX, AIR CONDITIONING CONTROL 1

ATTACHING PARTS
170A MS51957-46B . SCREW 2

(V88044)

(V80205)
190A MS51957-46B . SCREW 2

(V88044)

(V80205)
***

(VF7442)
220A 3G2150V01251 . SENSOR, TEMPERATURE 1

ATTACHING PARTS
230A MS51957-46B . SCREW 3

(V96906)
21-00-05 Page 10086

Apr 01/11
20204E01

NUMBER ASSY
06 240A NAS1149C0316R . WASHER 3

(V80205)
***
250A 20204-62 . DELETED
ATTACHING PARTS
260A MS35207-262 . DELETED
***
280A 3G2150V00353 . CONTROL, PANEL, COCKPIT 1

(VF0656)
– 280B 3G2150V00354 . CONTROL, PANEL, COCKPIT NVG 1

(VF0656)
– 280C 3G2150V00352 . CONTROL, PANEL, COCKPIT NVG 1

(VF0656)
– 280D 3G2150V00351 . CONTROL, PANEL, COCKPIT NVG 1

(VF0656)
290A 3G2150V00451 . CONTROL, PANEL, CABIN 280D 1

(VK2962)
300A 3G2140V00252 . BOX, CONTROL, HEATING 1

(VK2962)
ATTACHING PARTS
310A MS51957-46B . SCREW 3

(V88044)

(V80205)
21-00-05 Page 10087

Apr 01/11
20204E01

NUMBER ASSY
06 330A MS51957-46B . SCREW 1

(V88044)

(V80205)
***

(VF7442)
ATTACHING PARTS

(V88044)

(V80205)
***
21-00-05 Page 10088

Apr 01/11
20204E01
21-00-05 Page 10089

Apr 01/11
20204E01
A
160 180 200
155
158
157
40
A 110
150
120
80
100 190
90 210
10 430
50
170
30 450
70 20 440
60
460
470
420
400
380
410
390 360
250
370 368
367
320 365
220
330
350
240 340
230
310
300
290
ag588b01.cgm
260
280
270
Air Conditioning System Duct

Figure 07/GRAPHIC 21-00-05-991-151-A01
21-00-05 Page 10090

Apr 01/11
20204E01

NUMBER ASSY
07 – 001A 20204E01NP06 AIR CONDITIONING, DUCT, SYSTEM RF

NP
010A 9914B010000 . DIFFUSER, RIGHT CABIN INTERNAL 1

(VK2962)
– 010B 9914C010000 . DIFFUSER, RIGHT CABIN INTERNAL 1

(VK2962)
POST EDS3G2120-002
ATTACHING PARTS

(V88044)

(V80205)
040A MS3367-6-9 . STRAP 1

(V96906)
(V96906)
POST EDS3G2150-003
***
050A 9918B010000 . DIFFUSER, RIGHT CABIN EXTERNAL 1

(VK2962)
– 050B 9918C010000 . DIFFUSER, RIGHT CABIN EXTERNAL 1

(VK2962)
POST EDS3G2120-002
– 050C 9917C010000 . DIFFUSER, CABIN EXTERNAL 1

(VK2962)
POST EDS3G2120-002
ATTACHING PARTS

(V88044)

(V80205)
***
21-00-05 Page 10091

Apr 01/11
20204E01

NUMBER ASSY
07 080A 9917B010000 . DIFFUSER, RIGHT CABIN EXTERNAL 1

(VK2962)

(VK2962)
POST EDS3G2120-002

(VK2962)
POST EDS3G2120-002
ATTACHING PARTS

(V88044)

(V80205)
110A MS3367-6-9 . STRAP 1

(V96906)
(V96906)
POST EDS3G2150-003
***
120A 9916B010000 . DIFFUSER, RIGHT CABIN EXTERNAL 1

(VK2962)

(VK2962)
POST EDS3G2120-002

(VK2962)
POST EDS3G2120-002
ATTACHING PARTS

(V88044)

(V80205)
21-00-05 Page 10092

Apr 01/11
20204E01

NUMBER ASSY
07 150A MS3367-6-9 . STRAP 1

(V96906)
(V96906)
POST EDS3G2150-003
***
– 155A 9919C010000 . DIFFUSER, CABIN EXTERNAL 1

(VK2962)
ATTACHING PARTS

(V88044)

(V80205)
***
160A 9910B010000 . HOSE, FLEXIBLE 1

(VK2962)
160B 9910C010000 . HOSE, FLEXIBLE 1

(VK2962)
POST EDS3G2120-002
ATTACHING PARTS
170A MS3367-6-9 . STRAP 1

(V96906)
(V96906)
POST EDS3G2150-003
***

(VK2962)

(VK2962)
POST EDS3G2120-002
21-00-05 Page 10093

Apr 01/11
20204E01

NUMBER ASSY
07 ATTACHING PARTS
190A MS3367-6-9 . STRAP 1

(V96906)
(V96906)
POST EDS3G2150-003
***

(VK2962)

(VK2962)
POST EDS3G2120-002
ATTACHING PARTS
210A MS3367-6-9 . STRAP 1

(V96906)
(V96906)
POST EDS3G2150-003
***
220A 9915B010000 . DIFFUSER, LEFT CABIN INTERNAL 1

(VK2962)
– 220B 9915C010000 . DIFFUSER, LEFT CABIN INTERNAL 1

(VK2962)
POST EDS3G2120-002
ATTACHING PARTS

(V88044)

(V80205)
250A MS3367-6-9 . STRAP 1

(V96906)
(V96906)
POST EDS3G2150-003
***
21-00-05 Page 10094

Apr 01/11
20204E01

NUMBER ASSY
07 260A 9921B010000 . DIFFUSER, LEFT CABIN EXTERNAL 1

(VK2962)
– 260B 9921C010000 . DIFFUSER, LEFT CABIN EXTERNAL 1

(VK2962)
POST EDS3G2120-002

(VK2962)
ATTACHING PARTS

(V88044)

(V80205)
***
290A 9920B010000 . DIFFUSER, LEFT CABIN EXTERNAL 1

(VK2962)
– 290B 9920C010000 . DIFFUSER, LEFT CABIN EXTERNAL 1

(VK2962)
POST EDS3G2120-002

(VK2962)
POST EDS3G2120-002
ATTACHING PARTS

(V88044)

(V80205)
320A MS3367-6-9 . STRAP 1

(V96906)
(V96906)
POST EDS3G2150-003
***
330A 9919B010000 . DIFFUSER, LEFT CABIN EXTERNAL 1

(VK2962)
21-00-05 Page 10095

Apr 01/11
20204E01

NUMBER ASSY
07 – 330B 9919C010000 . DIFFUSER, LEFT CABIN EXTERNAL 1

(VK2962)
POST EDS3G2120-002

(VK2962)
ATTACHING PARTS

(V88044)

(V80205)
360A MS3367-6-9 . STRAP 1

(V96906)
(V96906)
POST EDS3G2150-003
***
– 365A 9917C010000 . DIFFUSER, CABIN EXTERNAL 1

(VK2962)
ATTACHING PARTS

(V88044)

(V80205)
***

(VK2962)

(VK2962)
ATTACHING PARTS
380A MS3367-6-9 . STRAP 1

(V96906)
(V96906)
POST EDS3G2150-003
***
21-00-05 Page 10096

Apr 01/11
20204E01

NUMBER ASSY
07 390A 9913B010000 . HOSE, FLEXIBLE 1

(VK2962)

(VK2962)
ATTACHING PARTS
400A MS3367-6-9 . STRAP 1

(V96906)
(V96906)
POST EDS3G2150-003
***

(VK2962)
– 410B 9912C010000 . HOSE, FLEXIBLE 1

(VK2962)
ATTACHING PARTS
420A MS3367-6-9 . STRAP 1

(V96906)
(V96906)
POST EDS3G2150-003
***
430A 9909B010000 . MANIFOLD 1

(VK2962)
ATTACHING PARTS

(V88044)

(V80205)
460A MS3367-6-9 . STRAP 1

(V96906)
(V96906)
POST EDS3G2150-003
***
21-00-05 Page 10097

Apr 01/11
20204E01

NUMBER ASSY
07 470A 9933B010000 . SEPARATOR, WATER 1

(VK2962)
– 470B 9933C010000 . SEPARATOR, WATER 1

(VK2962)
POST EDS3G2150-002
POST EDS3G2150-003
21-00-05 Page 10098

Apr 01/11
20204E01
21-00-05 Page 10099

Apr 01/11
20204E01
100
A
110
120 150
90
80 140
80 130
60
100
110
120 190
170
80 160
70
200
220
180
50 190
210
20
190
10
40
350
30
280
360
390 370
270
380
300
340
330
320
290
300
340
240 310
330
320
230
ag589a01.cgm
250
260
Cockpit Air Conditioning System Duct

Figure 08/GRAPHIC 21-00-05-991-152-A01
21-00-05 Page 10100

Apr 01/11
20204E01

NUMBER ASSY
08 – 001A 20204E01NP07 DUCT AIR CONDITIONING, COCKPIT, RF

SYSTEM
NP
010A 9905B010000 . DUCT, COCKPIT 1

(VK2962)
– 010B 9905C010000 . DUCT, COCKPIT 1

(VK2962)
POST EDS3G2150-002
POST EDS3G2150-003
– 010C 9905D010000 . DUCT, COCKPIT 1

(VK2962)
POST EDS3G2150-004
ATTACHING PARTS
020A MS3367-6-9 . STRAP 1

(V96906)
(V96906)
POST EDS3G2150-003

(V88044)

(V80205)
***
050A 9875B010000 . DUCT, S/A 1

(VK2962)
ATTACHING PARTS
060A MS3367-6-9 . STRAP 1

(V96906)
(V96906)
POST EDS3G2150-003
***
070A 9827B010000 . DUCT, S/A 1

(VK2962)
21-00-05 Page 10101

Apr 01/11
20204E01

NUMBER ASSY
08 ATTACHING PARTS
080A MS3367-6-9 . STRAP 3

(V96906)
(V96906)
POST EDS3G2150-003
***
090A 9710B010000 . GASPER 2

(VK2962)
– 090B 9710B010000A . GASPER 2

(VK2962)
POST EDS3G2140-002
– 090C 9710C010000 . WEMAC, VALVE 2

(VK2962)
ATTACHING PARTS
100A MS35214-114 . SCREW 8

(V96906)

(V80205)
120A MS21042L08 . NUT 8

(V80205)
***
130A 9826B020000 . Y BRANCH, ASSY 1

(VK2962)
– 130B 9826B030000 . Y BRANCH, ASSY 1

(VK2962)
POST EDS3G2140-001
ATTACHING PARTS
140A MS3367-6-9 . STRAP 1

(V96906)
(V96906)
POST EDS3G2150-003
***
21-00-05 Page 10102

Apr 01/11
20204E01

NUMBER ASSY
08 150A 9824B020000 . DUCT, RIGHT HEATING CABIN 1

(VK2962)
– 150B 9824B030000 . DUCT, RIGHT HEATING CABIN 1

(VK2962)
POST EDS9824-001
– 150C 9824B040000 . DUCT, RIGHT HEATING CABIN 1

(VK2962)
POST EDS3G2140-002
ATTACHING PARTS

(V88044)

(V80205)
***
180A 9825B010000 . HOSE, INSULATED 1

(VK2962)
ATTACHING PARTS
190A MS3367-6-9 . STRAP 3

(V96906)
(V96906)
POST EDS3G2150-003
***
200A 20204-14 . BRACKET 1

(VK2962)
ATTACHING PARTS

(V88044)

(V80205)
***
230A 9906B010000 . DUCT, COCKPIT 1

(VK2962)
21-00-05 Page 10103

Apr 01/11
20204E01

NUMBER ASSY
08 – 230B 9906B010000A . DUCT, COCKPIT 1

(VK2962)
POST EDS3G2150-001
– 230C 9906C010000 . DUCT, COCKPIT 1

(VK2962)
POST EDS3G2150-002
POST EDS3G2150-003
– 230D 9906D010000 . DUCT, COCKPIT 1

(VK2962)
POST EDS3G2150-004
ATTACHING PARTS
240A MS3367-6-9 . STRAP 1

(V96906)
(V96906)
POST EDS3G2150-003

(V88044)

(V80205)
***
270A 9927B010000 . DUCT, S/A 1

(VK2962)
ATTACHING PARTS
280A MS3367-6-9 . STRAP 1

(V96906)
(V96906)
POST EDS3G2150-003
***
290A 9830B010000 . DUCT, S/A 1

(VK2962)
21-00-05 Page 10104

Apr 01/11
20204E01

NUMBER ASSY
08 ATTACHING PARTS
300A MS3367-6-9 . STRAP 3

(V96906)
(V96906)
POST EDS3G2150-003
***
310A 9710B010000 . GASPER 2

(VK2962)
– 310B 9710B010000A . GASPER 2

(VK2962)
POST EDS3G2140-002
– 310C 9710C010000 . GASPER 2

(VK2962)
POST 3G2120-002
POST 3G2140-002
ATTACHING PARTS
320A MS35214-114 . SCREW 8

(V96906)

(V80205)
340A MS21042L08 . NUT 8

(V80205)
***
350A 9829B020000 . Y BRANCH, ASSY 1

(VK2962)
– 350B 9829B030000 . Y BRANCH, ASSY 1

(VK2962)
POST EDS3G2140-001
ATTACHING PARTS
360A MS3367-6-9 . STRAP 1

(V96906)
(V96906)
POST EDS3G2150-003
***
21-00-05 Page 10105

Apr 01/11
20204E01

NUMBER ASSY
08 370A 9823B020000 . DUCT, LEFT HEATING CABIN 1

(VK2962)
– 370B 9823B030000 . DUCT, LEFT HEATING CABIN 1

(VK2962)
POST EDS9823-001
– 370C 9823B040000 . DUCT, LEFT HEATING CABIN 1

(VK2962)
POST EDS3G2140-002
ATTACHING PARTS

(V88044)

(V80205)
***
21-00-05 Page 10106

Apr 01/11
20204E01
21-00-05 Page 10107

Apr 01/11
20204E01
A 190
200
230
170
240
180 430
250
210 450
460
230 440
160
240 160
490 420
150 220
500
250 470
A 20 420
220 490
500 480
510
480
410
510
270
110
100
130 90
120
20
10
40
50 30
290 260
20 300 270
60
10 90 350
80 380
280 390
330
20 360
340
270
260 320
ag590b01.cgm
270
310 370
Air Conditioning System Distribution Duct

Figure 09/GRAPHIC 21-00-05-991-153-A01
21-00-05 Page 10108

Apr 01/11
20204E01

NUMBER ASSY
09 – 001A 20204E01NP08 DISTRIBUTION DUCT AIR RF

CONDITIONING, COCKPIT, SYSTEM
NP
010A 9922B010000 . T BRANCH, ASSY 1

(VK2962)
– 010B 9922C010000 . T BRANCH, ASSY 1

(VK2962)
POST EDS3G2140-002
ATTACHING PARTS
020A MS3367-6-9 . STRAP 4

(V96906)
(V96906)
POST EDS3G2150-003
030A MS21919DG40 . CLAMP 1

(V96906)

(V88044)

(V80205)
***
060A 20204-12 . BRACKET 1

(VK2962)
ATTACHING PARTS

(V88044)

(V80205)
***

(VK2962)
21-00-05 Page 10109

Apr 01/11
20204E01

NUMBER ASSY
09 – 090B 9819C010000 . HOSE, INSULATED 1

(VK2962)
POST EDS3G2140-002
ATTACHING PARTS
100A MS3367-6-9 . STRAP 1

(V96906)
(V96906)
POST EDS3G2150-003
***
110A 9890B020000 . CABIN DIFFUSER, RIGHT HEATING 1

(VK2962)
– 110B 9890C010000 . CABIN DIFFUSER, RIGHT HEATING 1

(VK2962)
POST EDS3G2140-002
ATTACHING PARTS

(V88044)

(V80205)
***
140A . DELETED

(VK2962)
ATTACHING PARTS
160A MS3367-6-9 . STRAP 2

(V96906)
(V96906)
POST EDS3G2150-003
170A BAS243N3 . CLAMP 1

(VU1901)
180A MS21919DG48 . CLAMP 1

(V96906)
21-00-05 Page 10110

Apr 01/11
20204E01

NUMBER ASSY
09 190A AN3C13A . SCREW 1

(V88044)

(V80205)
***
210A NAS43DD3-48FC . SPACER 1

(VK2962)
220A 20204-11 . BRACKET 2

(VK2962)
ATTACHING PARTS

(V88044)

(V80205)
***
250A TBD . SEAL 2
260A 9922B010000 . T BRANCH, ASSY 1

(VK2962)
– 260B 9922C010000 . T BRANCH, ASSY 1

(VK2962)
POST EDS3G2140-002
ATTACHING PARTS
270A MS3367-6-9 . STRAP 4

(V96906)
(V96906)
POST EDS3G2150-003
280A MS21919DG40 . CLAMP 1

(V96906)

(V88044)

(V80205)
***
21-00-05 Page 10111

Apr 01/11
20204E01

NUMBER ASSY
09 310A TBD . SEAL 1
320A 20204-13 . BRACKET 1

(VK2962)
ATTACHING PARTS

(V88044)

(V80205)
***

(VK2962)
– 350B 9818C010000 . HOSE, INSULATED 1

(VK2962)
POST EDS3G2140-002
ATTACHING PARTS
360A MS3367-6-9 . STRAP 1

(V96906)
(V96906)
POST EDS3G2150-003
***
370A 9891B020000 . DIFFUSER, CABIN, HEATING, LEFT 1

(VK2962)
– 370B 9891C010000 . DIFFUSER, CABIN, HEATING, LEFT 1

(VK2962)
POST EDS3G2140-002
ATTACHING PARTS

(V88044)

(V80205)
***
400A . DELETED
21-00-05 Page 10112

Apr 01/11
20204E01

NUMBER ASSY
09 410A 9816B010000 . HOSE, FLEXIBLE 1

(VK2962)
ATTACHING PARTS
420A MS3367-6-9 . STRAP 2

(V96906)
(V96906)
POST EDS3G2150-003

(VU1901)
440A MS21919DG48 . CLAMP 1

(V96906)

(V88044)

(V80205)
***
470A NAS43DD3-48FC . SPACER 1

(VK2962)
480A 20204-11 . BRACKET 2

(VK2962)
ATTACHING PARTS

(V88044)

(V80205)
***
510A TBD . SEAL 2
21-00-05 Page 10113

Apr 01/11
20204E01
A
450
460
480
470 B
530
A 620
490
560 540
550 580
520
500 510
640 570
380
440 390 B 630
420 600 610
430
410
370
360
400 290
300 580
B-B 590
350 330
340
660 320
280
270
670
310 230 200
210
650 240
260 250
80
70 220 180
190 170
40 30
160
60
120
50 150
20
10 100
110
ag591b01.cgm
140
130
90
Jet Pump Distribution System
Figure 10/GRAPHIC 21-00-05-991-154-A01
21-00-05 Page 10114

Apr 01/11
20204E01

NUMBER ASSY
10 – 001A 20204E01NP09 JET PUMP, DISTRIBUTION, SYSTEM RF

NP

(VK2962)
– 010B 9811B020000 . HOSE, FLEXIBLE 1

(VK2962)
POST EDS3G2140-001
ATTACHING PARTS
020A BAS243N2X . CLAMP 1

(VU1901)

(VU1901)
***
040A 9892B010000 . CABIN DIFFUSER, RIGHT HEATING 1

(VK2962)
– 040B 9892B020000 . CABIN DIFFUSER, RIGHT HEATING 1

(VK2962)
POST EDS3G2140-001
– 040C 9892C010000 . CABIN DIFFUSER, RIGHT HEATING 1

(VK2962)
POST EDS3G2140-002
ATTACHING PARTS

(V88044)

(V80205)
***

(VK2962)
21-00-05 Page 10115

Apr 01/11
20204E01

NUMBER ASSY
10 ATTACHING PARTS

(VU1901)
***

(VK2962)
– 090B 9811B020000 . HOSE, FLEXIBLE 1

(VK2962)
POST EDS3G2140-001
ATTACHING PARTS
100A BAS243N2X . CLAMP 1

(VU1901)

(VU1901)
***
120A 9893B010000 . CABIN DIFFUSER, LEFT HEATING 1

(VK2962)
– 120B 9893B020000 . CABIN DIFFUSER, LEFT HEATING 1

(VK2962)
POST EDS3G2140-001
– 120C 9893C010000 . CABIN DIFFUSER, LEFT HEATING 1

(VK2962)
POST EDS3G2140-002
ATTACHING PARTS

(V88044)

(V80205)
***

(VK2962)
21-00-05 Page 10116

Apr 01/11
20204E01

NUMBER ASSY
10 ATTACHING PARTS

(VU1901)
***
170A 9809B010000 . DUCT, INSULATED 1

(VK2962)
ATTACHING PARTS

(VU1901)
190A MS21919DG48 . CLAMP 1

(V96906)

(V88044)

(V80205)
220A MS21042-3 . NUT 1

(V80205)
***
230A 20204-9 . BRACKET 1

(VK2962)
– 230B 20204-119 . BRACKET 1

(VK2962)
ATTACHING PARTS

(V88044)

(V80205)
***
260A 9808B020000 . HOSE, ATTENUATOR NOISE 1

(VK2962)
– 260B 9808B030000 . HOSE, ATTENUATOR NOISE 1

(VK2962)
21-00-05 Page 10117

Apr 01/11
20204E01

NUMBER ASSY
10 ATTACHING PARTS

(VU1901)
280A MS21919DG56 . CLAMP 1

(V96906)

(V88044)

(V80205)
310A MS21042-3 . NUT 1

(V80205)
***
320A 20204-8 . BRACKET 1

(VK2962)
– 320B 20204-118 . BRACKET 1

(VK2962)
ATTACHING PARTS

(V88044)

(V80205)
***
350A 9807B020000 . HOSE, ATTENUATOR NOISE 1

(VK2962)
ATTACHING PARTS

(VU1901)
370A MS21919DG56 . CLAMP 1

(V96906)

(V88044)

(V80205)
21-00-05 Page 10118

Apr 01/11
20204E01

NUMBER ASSY
10 400A MS21042-3 . NUT 1

(V80205)
***
410A 20204-7 . BRACKET 1

(VK2962)
– 410B 20204-117 . BRACKET 1

(VK2962)
ATTACHING PARTS

(V88044)

(V80205)
***

(VK2962)
ATTACHING PARTS

(VU1901)
460A MS21919DG56 . CLAMP 1

(V96906)

(V88044)

(V80205)
490A MS21042-3 . NUT 1

(V80205)
500A MS21919DG64 . CLAMP 1

(V96906)

(V88044)

(V80205)
***
21-00-05 Page 10119

Apr 01/11
20204E01

NUMBER ASSY
10 530A 20204-6 . SPACER 1

(VK2962)
540A 20204-5 . BRACKET 1

(VK2962)
ATTACHING PARTS

(V88044)

(V80205)
***

(VK2962)
– 570B NAS1375A14SB092 . HOSE, FLEXIBLE 1

(VK2962)
ATTACHING PARTS

(VU1901)
***
590A 9804B010000 . DUCT, S/A 1

(VK2962)
– 590B 9804C010000 . DUCT, S/A 1

(VK2962)
ATTACHING PARTS
600A MS27039C1-08 . SCREW 6

(V80205)

(V80205)
***
620A 3G2140V00851 . PUMP, JET 1

21-00-05 Page 10120

Apr 01/11
20204E01

NUMBER ASSY
10 – 620B 3G2140V00851 . PUMP, JET 1

(LIEBHERR PNR 428B010000 A)
ATTACHING PARTS

(V88044)

(V80205)
***
650A 3G2140V00951 . SENSOR, TEMPERATURE 1

(VK2962)
(LIEBHERRR PNR 93260A010000)
660A 3G2140V01051 . THERMAL SWITCH 1

(VK2962)
– 660B 3G2140V01351 . THERMAL SWITCH 1

(VK2962)
670A MS20995C20 . LOCKWIRE AR

(V80205)
21-00-05 Page 10121

Apr 01/11
20204E01
B C
ALTERNATE ALTERNATE
140B
210B
144
146
214
216
240
230 146
220 250 216 148

210A 218
190
A
40 10
20
160
40 180
30 170
150 80
50
140A 100
40
20 110 70
40
70
260 60
30
90
120
C
ag592b01.cgm
260
High Pressure System

Figure 11/GRAPHIC 21-00-05-991-155-A01
21-00-05 Page 10122

Apr 01/11
20204E01

NUMBER ASSY
11 – 001A 20204E01NP10 HIGH PRESSURE, SYSTEM RF

NP
010A 12761A020000 . DUCT, HIGH PRESSURE 1

(VK2962)
ATTACHING PARTS
020A C6354-100 . CLAMP 2

(V80205)
– 020B 6354-100 . CLAMP 2

(V15284)
***
030A 2298A010000 . VALVE, CHECK 2

(VK2962)
– 030B 3G2140V00651 . VALVE, CHECK 2

(VK2962)
POST EDS2298-001
040A A3475 . SEAL 4

(V06275)
050A 3G2140V00751 . TEMPERATURE VALVE, CONTROL 1

(VK2962)
ATTACHING PARTS

(V88044)

(V80205)
080A MS21042L3 . NUT 2

(V80205)
***
090A 20204-80 . SUPPORT, FLEXIBLE 1

(VK2962)
21-00-05 Page 10123

Apr 01/11
20204E01

NUMBER ASSY
11 ATTACHING PARTS

(V88044)

(V80205)
***
120A 12760A020000 . DUCT, HIGH PRESSURE 140A 1

(VK2962)
– 120B 12760B010001 . DUCT, HIGH PRESSURE 140B 1

(VK2962)
POST EDS 3G2140-004
– 130A S12144A . . IDENTIFICATION, PLATE 1

(VK2962)
140A 3G2140V00551 . VALVE, SHUT OFF 1

– 140B 3G2140V01451 . VALVE, SHUT OFF 1

144A S4705J12 . BULKHEAD, FIRE WALL 140B 1

POST EDS 3G2140-004
146A NAS1149C1790R . WASHER 140B 2

(V80205)
POST EDS 3G2140-004
148A S4706J12 . NUT, FIXATION BULKHEAD 140B 1

POST EDS 3G2140-004

(VK2962)
– 150B 12758A020000 . DUCT, HIGH PRESSURE 1

(VK2962)
POST EDS12758-001
– 150C 12772A010000 . DUCT, HIGH PRESSURE 1

(VK2962)
POST EDS12758-002
POST SB AB139-21-01
21-00-05 Page 10124

Apr 01/11
20204E01

NUMBER ASSY
11 – 150D 12772B010000 . DUCT, HIGH PRESSURE 1

(VK2962)
POST EDS12758-003
POST EDS 3G2140-004
ATTACHING PARTS
160A MS9575-07 . SCREW 4

(V96906)
170A MS9320-10 . WASHER 4

(V96906)
***

(V80205)
– 190A 12760A020000 . DUCT, HIGH PRESSURE 210A 1

(VK2962)
190B 12760B010001 . DUCT, HIGH PRESSURE 210B 1

(VK2962)
POST EDS 3G2140-004
– 200A S1244A . . IDENTIFICATION, PLATE 1

(VK2962)
210A 3G2140V00551 . VALVE, SHUT OFF 1

– 210B 3G2140V01451 . VALVE, SHUT OFF 1

214A S4705J12 . BULKHEAD, FIRE WALL 210B 1

POST EDS 3G2140-004
216A NAS1149C1790R . WASHER 210B 2

(V80205)
POST EDS 3G2140-004
218A S4706J12 . NUT, FIXATION BULKHEAD 210B 1

POST EDS 3G2140-004

(VK2962)
21-00-05 Page 10125

Apr 01/11
20204E01

NUMBER ASSY
11 – 220B 12759A020000 . DUCT, HIGH PRESSURE 1

(VK2962)
POST 12759-001
– 220C 12771A010000 . DUCT, HIGH PRESSURE 1

(VK2962)
POST 12759-002
POST SB AB139-21-01
– 220D 12771B010000 . DUCT, HIGH PRESSURE 1

(VK2962)
POST EDS 3G2140-003
ATTACHING PARTS
230A MS9575-07 . SCREW 4

(V96906)
240A MS9320-10 . WASHER 4

(V96906)
***

(V80205)
260A 20204-91 . COVER, INSULATED
21-00-05 Page 10126

Apr 01/11
20204E01
21-00-05 Page 10127

Apr 01/11
20204E01
130
150 140
110
160
110
180
120
120
160
170
100
120
110
20
110
120
30
20
40
30
90 50 10
80 70
30 30
60
20 70
ag939a01.cgm
20
Condenser Pack Assy

Figure 12/GRAPHIC 21-00-05-991-156-A01
21-00-05 Page 10128

Apr 01/11
20204E01

NUMBER ASSY
12 – 001A 3G2150V01052 PACK, CONDENSER, ASSY RF

NP
LIEBHERR PNR 3520B010000
SEE FIG. 05-050B FOR NHA
– 001B 3G2150V02351 PACK, CONDENSER, ASSY RF

NP
LIEBHERR PNR 3520C010000
SEE FIG. 05-050C FOR NHA
– 010A 8028A010001 . FAN, S/A 001A 1
010B 8028A020001 . FAN, S/A 001A 1
– 010C 93036A020001 . FAN, S/A 001AB 1
ATTACHING PARTS
020A 22208CF050014 . SCREW 4

(VF0111)
030A 1766-9 . WASHER 4
040A FX08M016-027HE . COLLAR, ATTACHING 2

(VF2560)
– 040B S4629H08-028 . COLLAR, ATTACHING 2
050A M85049-38-21W . CABLE CLAMP 1

(V81349)
060A S22225CM050042 . SCREW 4
070A 23111CC050 . WASHER 8

(VF0111)
080A 22542J050 . NUT 4

(VF0111)
090A 23320CA050 . LOCKWIRE AR

(VF0111)
***
– 100A 8028A010001 . FAN, S/A 001A 1
100B 8028A020001 . FAN, S/A 001A 1
21-00-05 Page 10129

Apr 01/11
20204E01

NUMBER ASSY
12 – 100C 93036A020001 . FAN, S/A 001AB 1
ATTACHING PARTS
110A 22208CF050014 . SCREW 4

(VF0111)
120A 1766-9 . WASHER 4
130A FX08M016-027HE . COLLAR, ATTACHING 2

(VF2560)
– 130B S4629H08-028 . COLLAR, ATTACHING 2
140A M85049-38-21W . CABLE CLAMP 1

(V81349)
150A S22225CM050042 . SCREW 4
160A 23111CC050 . WASHER 8

(VF0111)
170A 22542J050 . NUT 4

(VF0111)
180A 23320CA050 . LOCKWIRE AR

(VF0111)
***
21-00-05 Page 10130

Apr 01/11

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SYSTEM MAINTENANCE MANUAL

SYSTEM MAINTENANCE MANUAL

AIR CONDITIONING SYSTEM

LIEBHERR-AEROSPACE TOULOUSE SAS

Initial Issue: Dec 01/04 21-00-05 Revision No. 2

Copyright ©2011 Liebherr-Aerospace Toulouse SAS

Initial Issue: Dec 01/04 21-00-05 Revision No. 2

LIEBHERR-AEROSPACE TOULOUSE SAS

– THIS IS A PARTIALLY REISSUED SMM:

– Affected pages are listed on the “LIST OF EFFECTIVE PAGES”,

– File the REVISION TRANSMITTAL LETTER separately.

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Revision No.2 - Apr 01/11

LOCATIONS DESIGNATION DESCRIPTION OF CHANGE

LIST OF EFFECTIVE PAGES R

INTRODUCTION R Minor Improvements

DESCRIPTION AND OPERATION R Minor Improvements

TESTING AND FAULT ISOLATION R Minor Improvements

DISASSEMBLY R Minor Improvement

CLEANING R New Procedure Added for Cleaning with Ethyl

TASK 21-00-05-110-801-A01 D Task deleted - Cleaning of Exchangers is covered

ASSEMBLY R Procedure Revised

TASK 21-00-05-440-816-A01 R Procedure Revised

LOCATIONS DESIGNATION DESCRIPTION OF CHANGE

FITS AND CLEARANCES R Revised to Reflect this Revision

SPECIAL TOOLS, FIXTURES, R Revised to Reflect this Revision

TASK 21-00-05-941-801-A01 R Consumables Material List Updated

SERVICING R Procedures Revised - Tools (T07) and (T08)

TASK 21-00-05-610-802-A01 R Procedure Revised

ILLUSTRATED PARTS LIST (IPL) R Revised to Reflect this Revision

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RECORD OF TEMPORARY REVISIONS

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SERVICE BULLETIN INCORPORATION INTO CMM TITLE

Number Rev Date Rev

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LIST OF EFFECTIVE PAGES

SUBJECT PAGE DATE SUBJECT PAGE DATE

TITLE PAGE 4 Mar 13/06

LIST OF EFFECTIVE PAGES (Continued)

SUBJECT PAGE DATE SUBJECT PAGE DATE

1020 R Apr 01/11 1068 R Apr 01/11

LIST OF EFFECTIVE PAGES (Continued)

SUBJECT PAGE DATE SUBJECT PAGE DATE

3030 R Apr 01/11 4006 R Apr 01/11

LIST OF EFFECTIVE PAGES (Continued)

SUBJECT PAGE DATE SUBJECT PAGE DATE

7018 R Apr 01/11 7066 R Apr 01/11

LIST OF EFFECTIVE PAGES (Continued)

SUBJECT PAGE DATE SUBJECT PAGE DATE

14013 R Apr 01/11 10033 R Apr 01/11

LIST OF EFFECTIVE PAGES (Continued)

SUBJECT PAGE DATE SUBJECT PAGE DATE

10077 R Apr 01/11 10125 R Apr 01/11

INTRODUCTION .............................................................................................................................. INTRO 1

DESCRIPTION AND OPERATION .................................................................................................. 1

TESTING AND FAULT ISOLATION ................................................................................................. 1001

TABLE OF CONTENTS (Continued)

3. Fault Isolation Procedure for the Refrigerant Circuits ............................................................... 1036