36-11-58 R04 CMM

COMPONENT MAINTENANCE MANUAL

WITH
ILLUSTRATED PARTS LIST
OVERPRESSURE VALVE
Part Number
6740E010000
6740E010000 Amdt. A
LIEBHERR-AEROSPACE TOULOUSE SAS

(F1958)
408, Avenue des Etats-Unis - B.P.52010
31016 TOULOUSE CEDEX - FRANCE
Phone: +33 (0)5.61.35.28.28
Fax: +33 (0)5.61.35.29.29
[email protected]
Or contact us on our Web Site:
http://www.liebherr.aero
TP1
Initial Issue: Nov 29/98 36-11-58 Revision No. 4

Apr 01/09
Copyright ©2009 Liebherr-Aerospace Toulouse SAS
This document is given in confidence and may not be reproduced, stored in a retrieval system, or
transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise,
without the prior written permission of Liebherr-Aerospace Toulouse SAS.
Unless Liebherr-Aerospace Toulouse SAS (the company) has accepted a contractual obligation in respect
of the information and data contained herein, such information and data is provided without responsibility
and the company disclaims all liability arising from its use.
TP2
Initial Issue: Nov 29/98 36-11-58 Revision No. 4

Apr 01/09
6740E SERIES
LIEBHERR-AEROSPACE TOULOUSE SAS

(F1958)
408, Avenue des Etats-Unis - B.P.52010
31016 TOULOUSE CEDEX - FRANCE
Phone: +33 (0)5.61.35.28.28
Fax: +33 (0)5.61.35.29.29
[email protected]
Or contact us on our Web Site:
http://www.liebherr.aero
REVISION TRANSMITTAL LETTER
TO HOLDERS OF COMPONENT MAINTENANCE MANUAL FOR OVERPRESSURE VALVE ATA 36-11-58.
The revision No. 4, dated Apr 01/09, is attached and covers all components held by every operator.
FILING INSTRUCTIONS:
– THIS IS A PARTIALLY REISSUED CMM:
• Remove and destroy the pages that are affected by this revision.
– Affected pages are listed on the “LIST OF EFFECTIVE PAGES”,
– File the REVISION TRANSMITTAL LETTER separately.
TL
36-11-58 Page 1
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This page intentionally left blank.
TL
36-11-58 Page 2
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HIGHLIGHTS
Revision No.4 - Apr 01/09
Pages which have been added, revised or deleted are outlined below together with the Highlights of the
Revision.
LOCATIONS DESIGNATION DESCRIPTION OF CHANGE
TITLE PAGE R
LIST OF EFFECTIVE PAGES R
INTRODUCTION R Complete re-issue
CLEANING R Complete re-issue
TASK 36-11-58-100-801-A01 R Modified the standard cleaning procedure
SUBTASK 36-11-58-160-001-A01 R Added the cleaning procedure selection
SUBTASK 36-11-58-160-002-A01 R Added the cleaning of removed parts
SUBTASK 36-11-58-160-003-A01 R Added the cleaning of electrical parts
SUBTASK 36-11-58-160-005-A01 R Added the cleaning of new parts
SUBTASK 36-11-58-160-006-A01 R Added the cleaning of the parts with the ultrasonic
bath
INSPECTION/CHECK R
TASK 36-11-58-200-801-A01 R Added a new check
SUBTASK 36-11-58-280-001-A01 N Added the special check of the valve body
GRAPHIC 36-11-58-991-036-A01 N Added a new figure
REPAIR R
TASK 36-11-58-380-801-A01 R Updated the removal of the corrosion
SUBTASK 36-11-58-160-004-A01 R Modified the reference of the cleaning
TASK 36-11-58-300-801-A01 N Added a new repair for the valve body
SUBTASK 36-11-58-210-001-A01 N Added a new check
SUBTASK 36-11-58-380-003-A01 N Added a new rework
SUBTASK 36-11-58-010-008-A01 N Added the removal of the existing hard-chrome

plating
HLTS
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6740E SERIES
LOCATIONS DESIGNATION DESCRIPTION OF CHANGE
SUBTASK 36-11-58-160-007-A01 N
SUBTASK 36-11-58-330-001-A01 N Added the hard-chrome plating of the valve body
SUBTASK 36-11-58-330-002-A01 N Added the Grinding of the hard-chrome plating of

the valve body
SUBTASK 36-11-58-300-001-A01 N Added the reworking of the valve body
SUBTASK 36-11-58-210-002-A01 N Added the final check of the valve body
SUBTASK 36-11-58-390-001-A01 N Added the marking of the valve body
SUBTASK 36-11-58-300-002-A01 N Added the passivation of the valve body
GRAPHIC 36-11-58-991-035-A01 N Added a new figure for the reworking of the

valve body
SPECIAL TOOLS, FIXTURES, R

EQUIPMENT AND CONSUMABLES
TASK 36-11-58-941-801-A01 R Updated consumable materials table
APPENDIX A D
TASK 36-11-58-800-801-A01 D Deleted ATRDS
ILLUSTRATED PARTS LIST R
DETAILED PARTS LIST

FIGURE 01 R Updated text
FIGURE 02 R Updated optional items
FIGURE 03 R Updated optional items
HLTS
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RECORD OF REVISIONS
INSERTED INSERTED
REV. ISSUE REV. ISSUE
No. DATE DATE BY No. DATE DATE BY
ROR
36-11-58 Page 1
Nov 29/98
6740E SERIES
ROR
36-11-58 Page 2
Nov 29/98
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RECORD OF TEMPORARY REVISIONS
TEMP REV INSERTED REMOVED

ISSUE DATE PAGE No.
No. DATE BY DATE BY
1 May 19/03 May 19/03 LTS Apr 01/06 LTS 3 pages
RTR
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RTR
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SERVICE BULLETIN
SERVICE BULLETIN INCORPORATION INTO CMM TITLE
Number Rev Date Rev
6740-36-04 00 Oct 02/00 01 AIRBUS A319/A320/A321 A/C

BLEED SYSTEM OVERPRESSURE
VALVE P/N 6740E010000
MODIFICATION OF THE ACTUATOR
BODY DESIGN
SBL
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6740E SERIES
SBL
36-11-58 Page 2
Apr 01/06
6740E SERIES
LIST OF EFFECTIVE PAGES
SUBJECT PAGE DATE SUBJECT PAGE DATE
TITLE PAGE DESCRIPTION AND OPERATION

1 R Apr 01/09 1 Apr 01/06
2 R Apr 01/09 2 Apr 01/06
3 Apr 01/06
RECORD OF REVISIONS 4 Apr 01/06
1 Nov 29/98 5 Apr 01/06
2 Blank Nov 29/98 6 Apr 01/06
7 Apr 01/06
RECORD OF TEMPORARY REVISIONS 8 Apr 01/06
1 Apr 01/06 9 Apr 01/06
2 Blank Apr 01/06 10 Apr 01/06
11 Apr 01/06
SERVICE BULLETIN LIST 12 Apr 01/06
1 Apr 01/06
2 Blank Apr 01/06 TESTING AND FAULT ISOLATION
1001 Oct 01/07
LIST OF EFFECTIVE PAGES 1002 Oct 01/07
1 R Apr 01/09 1003 Oct 01/07
2 R Apr 01/09 1004 Oct 01/07
3 R Apr 01/09 1005 Oct 01/07
4 Blank Apr 01/09 1006 Oct 01/07
1007 Oct 01/07
TABLE OF CONTENTS 1008 Oct 01/07
1 R Apr 01/09 1009 Oct 01/07
2 R Apr 01/09 1010 Oct 01/07
3 R Apr 01/09 1011 Oct 01/07
4 R Apr 01/09 1012 Oct 01/07
5 R Apr 01/09 1013 Oct 01/07
6 R Apr 01/09 1014 Oct 01/07
7 R Apr 01/09 1015 Oct 01/07
8 Blank Apr 01/09 1016 Oct 01/07
LIST OF ILLUSTRATIONS DISASSEMBLY

1 R Apr 01/09 3001 Oct 01/07
2 Blank Apr 01/09 3002 Oct 01/07
3003 Oct 01/07
INTRODUCTION 3004 Oct 01/07
1 R Apr 01/09 3005 Oct 01/07
2 R Apr 01/09 3006 Oct 01/07
3 R Apr 01/09 3007 Oct 01/07
4 R Apr 01/09 3008 Blank Oct 01/07
5 R Apr 01/09
6 R Apr 01/09 CLEANING
7 R Apr 01/09 4001 R Apr 01/09
8 R Apr 01/09 4002 R Apr 01/09
9 R Apr 01/09 4003 R Apr 01/09
10 R Apr 01/09 4004 R Apr 01/09
LEP
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LIST OF EFFECTIVE PAGES (Continued)
INSPECTION/CHECK 7032 Oct 01/07

5001 R Apr 01/09 7033 Oct 01/07
5002 R Apr 01/09 7034 Oct 01/07
5003 R Apr 01/09 7035 Oct 01/07
5004 Blank Apr 01/09 7036 Oct 01/07
7037 Oct 01/07
REPAIR 7038 Blank Oct 01/07
6001 R Apr 01/09
6002 R Apr 01/09 FITS AND CLEARANCES
6003 R Apr 01/09 8001 Oct 01/07
6004 R Apr 01/09 8002 Oct 01/07
6005 R Apr 01/09 8003 Oct 01/07
6006 R Apr 01/09 8004 Oct 01/07
6007 R Apr 01/09
6008 Blank Apr 01/09 SPECIAL TOOLS, FIXTURES, EQUIPMENT AND
CONSUMABLES
ASSEMBLY 9001 R Apr 01/09
7001 Oct 01/07 9002 R Apr 01/09
7002 Oct 01/07 9003 R Apr 01/09
7003 Oct 01/07 9004 R Apr 01/09
7004 Oct 01/07 9005 R Apr 01/09
7005 Oct 01/07 9006 R Apr 01/09
7006 Oct 01/07 9007 R Apr 01/09
7007 Oct 01/07 9008 Blank Apr 01/09
7008 Oct 01/07
7009 Oct 01/07 STORAGE (INCLUDING TRANSPORTATION)
7010 Oct 01/07 15001 Apr 01/06
7011 Oct 01/07 15002 Apr 01/06
7012 Oct 01/07
7013 Oct 01/07 APPENDIX A
7014 Oct 01/07 A-1 D Apr 01/09
7015 Oct 01/07 A-2 Blank Apr 01/09
7016 Oct 01/07
7017 Oct 01/07 APPENDIX B
7018 Oct 01/07 B-1 Apr 01/06
7019 Oct 01/07 B-2 Blank Apr 01/06
7020 Oct 01/07
7021 Oct 01/07 ILLUSTRATED PARTS LIST
7022 Oct 01/07 10001 R Apr 01/09
7023 Oct 01/07 10002 Blank Apr 01/09
7024 Oct 01/07
7025 Oct 01/07 INTRO IPL
7026 Oct 01/07 10003 R Apr 01/09
7027 Oct 01/07 10004 R Apr 01/09
7028 Oct 01/07 10005 R Apr 01/09
7029 Oct 01/07 10006 R Apr 01/09
7030 Oct 01/07 10007 R Apr 01/09
7031 Oct 01/07 10008 R Apr 01/09
LEP
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LIST OF EFFECTIVE PAGES (Continued)
10009 R Apr 01/09

10010 Blank Apr 01/09
ALPHA/NUMERIC INDEX
10011 R Apr 01/09
10012 R Apr 01/09
10013 R Apr 01/09
10014 R Apr 01/09
10015 R Apr 01/09
10016 R Apr 01/09
DETAILED PARTS LIST

10017 R Apr 01/09
10018 R Apr 01/09
10019 R Apr 01/09
10020 R Apr 01/09
10021 Blank Apr 01/09
10022 R Apr 01/09
10023 R Apr 01/09
10024 R Apr 01/09
10025 R Apr 01/09
10026 R Apr 01/09
10027 R Apr 01/09
10028 R Apr 01/09
10029 R Apr 01/09
10030 R Apr 01/09
10031 R Apr 01/09
10032 Blank Apr 01/09
LEP
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LEP
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TABLE OF CONTENTS
PAGE
INTRODUCTION .............................................................................................................................. INTRO 1

1. Introduction ............................................................................................................................... INTRO 1
A. General .............................................................................................................................. INTRO 1
B. How to Use the Manual ...................................................................................................... INTRO 1
C. Related Publications .......................................................................................................... INTRO 1
D. CMM Page Blocks ............................................................................................................. INTRO 2
E. Measurements ................................................................................................................... INTRO 5
F. Units of Measure ................................................................................................................ INTRO 6
G. Measurement Conversion Table ........................................................................................ INTRO 7
H. Temperature Conversion Table .......................................................................................... INTRO 9
I. Abbreviations ..................................................................................................................... INTRO 9
J. Geometric Tolerance Symbols ........................................................................................... INTRO
10
K. Verifications ........................................................................................................................ INTRO
10
DESCRIPTION AND OPERATION .................................................................................................. 1

1. Description ................................................................................................................................ 1
A. General Description ........................................................................................................... 1
B. Data ................................................................................................................................... 1
C. Detailed Description ........................................................................................................... 5
2. Operation .................................................................................................................................. 11
A. General Operation ............................................................................................................. 11
B. Detailed Operation ............................................................................................................. 11
TESTING AND FAULT ISOLATION ................................................................................................. 1001

1. Testing Procedure ..................................................................................................................... 1001
A. Reason for the Job ............................................................................................................. 1001
B. Job Set-up Information ....................................................................................................... 1001
C. Job Set-up .......................................................................................................................... 1006
(1) Visual Check ............................................................................................................... 1006
D. Procedure .......................................................................................................................... 1006
(1) Insulation Test ............................................................................................................. 1006
(2) Electrical Bonding ....................................................................................................... 1006
(3) Operating Pressure ..................................................................................................... 1006
(4) Operation by Test Connector ...................................................................................... 1008
(5) Internal Leakage Test ................................................................................................. 1010
(6) External Leakage Test ................................................................................................ 1012
E. Close-up ............................................................................................................................. 1012
2. Fault Isolation ............................................................................................................................ 1014
C. Job Set-up .......................................................................................................................... 1014
D. Fault Isolation Procedure ................................................................................................... 1015
E. Close-up ............................................................................................................................. 1016
SCHEMATIC AND WIRING DIAGRAMS ........................................................................ NOT APPLICABLE
DISASSEMBLY ................................................................................................................................ 3001
TOC
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6740E SERIES
TABLE OF CONTENTS (Continued)

PAGE
1. Separation of the Three Main Modules of the Overpressure Valve ........................................... 3001
C. Job Set-up .......................................................................................................................... 3001
D. Procedure .......................................................................................................................... 3001
(1) Removal of Pneumatic Actuator S/A (01-010) ........................................................... 3001
(2) Removal of Electrical Connector (02-180) and the Microswitch Assembly (02-260) . 3001
E. Close-up ............................................................................................................................. 3002
2. Disassembly of Pneumatic Actuator S/A (02-001) ................................................................... 3003
C. Job Set-up .......................................................................................................................... 3003
D. Procedure .......................................................................................................................... 3003
(1) Disassembly of Pneumatic Actuator S/A (02-001) ...................................................... 3003
(2) Disassembly of Regulator ........................................................................................... 3004
E. Close-up ............................................................................................................................. 3004
3. Disassembly of Equipped Valve Butterfly S/A (03-001) ............................................................ 3005
C. Job Set-up .......................................................................................................................... 3005
(1) Preliminary Steps ........................................................................................................ 3005
D. Procedure .......................................................................................................................... 3005
(1) Removal of Test Connector ........................................................................................ 3005
(2) Removal of Assembly consisting of Lever (03-160) and Rod (03-210) ..................... 3006
(3) Removal of the Upper Shaft Bearing Assembly ......................................................... 3006
(4) Removal of the Lower Shaft Bearing Assembly ......................................................... 3006
(5) Removal of the Butterfly S/A (03-280) ........................................................................ 3006
(6) Disassembly of Equipped Butterfly S/A (03-280) ....................................................... 3006
E. Close-up ............................................................................................................................. 3007
CLEANING ....................................................................................................................................... 4001

1. Standard Cleaning Procedure ................................................................................................... 4001
C. Job Set-up .......................................................................................................................... 4002
(1) Cleaning Procedure Selection .................................................................................... 4002
D. Procedure .......................................................................................................................... 4002
(1) Cleaning of Removed Parts ........................................................................................ 4002
(2) Cleaning of Electrical Parts ......................................................................................... 4003
(3) Cleaning of New Parts ................................................................................................ 4003
(4) Cleaning of the Parts with the Ultrasonic Bath ........................................................... 4003
E. Close-up ............................................................................................................................. 4004
INSPECTION/CHECK ...................................................................................................................... 5001
TOC
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PAGE
1. Checking Procedure .................................................................................................................. 5001

C. Job Set-up .......................................................................................................................... 5001
D. Procedure .......................................................................................................................... 5001
(1) Visual Inspection of Parts ........................................................................................... 5001
(2) Special Check ............................................................................................................. 5001
E. Close-up ............................................................................................................................. 5002
REPAIR ............................................................................................................................................ 6001

1. REPAIR No. 1: Corrosion Protection ....................................................................................... 6001
C. Job Set-up .......................................................................................................................... 6001
(1) Removal of the Corrosion .......................................................................................... 6001
(2) Cleaning ...................................................................................................................... 6001
(3) Preparation of the Solution for Alochrome Treatment ................................................. 6001
D. Procedure .......................................................................................................................... 6002
(1) Alochrome Treatment ................................................................................................. 6002
E. Close-up ............................................................................................................................. 6002
2. REPAIR No. 2: Replacement of the Hard-Chrome Plating in the Valve Body (03-340) ............ 6003
C. Job Set-up .......................................................................................................................... 6003
D. Procedure .......................................................................................................................... 6003
(1) Check .......................................................................................................................... 6003
(2) Rework of one Flange Face of the Valve Body (03-340) ............................................ 6003
(3) Removal of the Existing Hard-Chrome Plating .......................................................... 6003
(4) Cleaning of the Valve Body (03-340) .......................................................................... 6004
(5) Hard-Chrome Plating of the Valve Body (03-340) ....................................................... 6004
(6) Grinding of the Hard-Chrome Plating ........................................................................ 6004
(7) Reworking of the Valve Body (03-340) Bore .............................................................. 6004
(8) Final Check after Reworking ...................................................................................... 6005
(9) Marking ....................................................................................................................... 6005
(10) Passivation ................................................................................................................. 6005
E. Close-up ............................................................................................................................. 6006
ASSEMBLY ...................................................................................................................................... 7001

1. Assembly of the Pneumatic Actuator S/A (02-001) ................................................................... 7001
C. Job Set-up .......................................................................................................................... 7002
(1) Preparation of the Parts for the Piston (02-410) ......................................................... 7002
D. Procedure .......................................................................................................................... 7004
(1) Assembly of the Piston (02-410) ................................................................................. 7004
(2) Installation of the Piston (02-410) .............................................................................. 7006
(3) Installation of the Cover (02-290) ............................................................................... 7006
E. Close-up ............................................................................................................................. 7006
TOC
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PAGE
2. Assembly of the Regulator S/A ................................................................................................. 7008

C. Job Set-up .......................................................................................................................... 7008
D. Procedure .......................................................................................................................... 7008
(1) Assembly of the Regulator S/A ................................................................................... 7008
E. Close-up ............................................................................................................................. 7009
3. Installation of the Microswitch S/A (02-260) and the Electrical Connector (02-180) ................ 7010
C. Job Set-up .......................................................................................................................... 7010
D. Procedure .......................................................................................................................... 7011
(1) Assembly of the Microswitch S/A (02-260) ................................................................. 7011
(2) Adjustment of the Microswitch S/A (02-260) ............................................................... 7011
E. Close-up ............................................................................................................................. 7012
4. Assembly of the Butterfly S/A (03-280) ..................................................................................... 7016
C. Job Set-up .......................................................................................................................... 7016
D. Procedure .......................................................................................................................... 7016
(1) Assembly of the Butterfly S/A (03-280) ....................................................................... 7016
(2) Installation of the Butterfly Assy (03-280) ................................................................... 7017
E. Close-up ............................................................................................................................. 7017
5. Installation of the Upper Bearing ............................................................................................... 7019
C. Job Set-up .......................................................................................................................... 7019
D. Procedure .......................................................................................................................... 7019
(1) Installation of the Upper Bearing ................................................................................ 7019
E. Close-up ............................................................................................................................. 7019
6. Adjustment of the Clearance between the Butterfly S/A and the Valve Body ........................... 7020
C. Job Set-up .......................................................................................................................... 7020
D. Procedure .......................................................................................................................... 7020
(1) Adjustment of the Clearance between the Butterfly S/A and the Valve Body ............. 7020
E. Close-up ............................................................................................................................. 7021
7. Installation of the Lower Bearing ............................................................................................... 7023
C. Job Set-up .......................................................................................................................... 7023
D. Procedure .......................................................................................................................... 7023
(1) Installation of the Lower Bearing ................................................................................ 7023
E. Close-up ............................................................................................................................. 7024
TOC
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PAGE
8. Internal Leakage Test ................................................................................................................ 7025

C. Job Set-up .......................................................................................................................... 7025
D. Procedure .......................................................................................................................... 7025
(1) Internal Leakage Test ................................................................................................. 7025
E. Close-up ............................................................................................................................. 7025
9. Assembly of the Lever S/A ........................................................................................................ 7028
C. Job Set-up .......................................................................................................................... 7028
D. Procedure .......................................................................................................................... 7028
(1) Assembly of the Lever S/A ......................................................................................... 7028
E. Close-up ............................................................................................................................. 7028
10. Installation of the Test Union ..................................................................................................... 7030
C. Job Set-up .......................................................................................................................... 7030
D. Procedure .......................................................................................................................... 7030
(1) Installation of the Test Union ....................................................................................... 7030
E. Close-up ............................................................................................................................. 7030
11. Installation of the Pneumatic Actuator S/A (01-010) on the Butterfly Valve S/A (01-020) ......... 7031
C. Job Set-up .......................................................................................................................... 7031
D. Procedure .......................................................................................................................... 7031
(1) Installation of the Pneumatic Actuator S/A (01-010) on the Butterfly Valve S/A
(01-020) ...................................................................................................................... 7031
(2) Adjustment of the Butterfly S/A ................................................................................... 7031
E. Close-up ............................................................................................................................. 7032
12. Installation of the Threaded Cap (01-100) ................................................................................ 7034
C. Job Set-up .......................................................................................................................... 7034
D. Procedure .......................................................................................................................... 7034
(1) Installation of the Threaded Cap (01-100) .................................................................. 7034
E. Close-up ............................................................................................................................. 7034
13. Closing/Opening Test of the Clapper ........................................................................................ 7035
C. Job Set-up .......................................................................................................................... 7035
D. Procedure .......................................................................................................................... 7035
(1) Closing/Opening Test of the Clapper .......................................................................... 7035
E. Close-up ............................................................................................................................. 7036
TOC
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PAGE
14. Operational Tests ...................................................................................................................... 7037

C. Job Set-up .......................................................................................................................... 7037
D. Procedure .......................................................................................................................... 7037
(1) Operational Tests ........................................................................................................ 7037
E. Close-up ............................................................................................................................. 7037
FITS AND CLEARANCES ................................................................................................................ 8001

1. Fits and Clearances .................................................................................................................. 8001
A. Fits and Clearances Table ................................................................................................. 8001
2. Tightening Torques .................................................................................................................... 8004
A. Table of Tightening Torques ............................................................................................... 8004
SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES ............................................. 9001

1. Special Tools, Fixtures and Equipment ..................................................................................... 9001
A. Special Tool Table .............................................................................................................. 9001
2. Consumable Materials .............................................................................................................. 9005
A. Consumable Materials Table .............................................................................................. 9005
SPECIAL PROCEDURES ............................................................................................... NOT APPLICABLE
REMOVAL ....................................................................................................................... NOT APPLICABLE
INSTALLATION ............................................................................................................... NOT APPLICABLE
SERVICING ..................................................................................................................... NOT APPLICABLE
STORAGE (INCLUDING TRANSPORTATION) ............................................................................... 15001

1. Storage ...................................................................................................................................... 15001
C. Job Set-up .......................................................................................................................... 15001
D. Procedure .......................................................................................................................... 15001
(1) Packaging ................................................................................................................... 15001
(2) Storage ....................................................................................................................... 15002
(3) Destorage ................................................................................................................... 15002
(4) Transportation ............................................................................................................. 15002
E. Close-up ............................................................................................................................. 15002
REWORK (SERVICE BULLETIN ACCOMPLISHMENT PROCEDURES) ...................... NOT APPLICABLE
APPENDIX A .................................................................................................................................... A-1

1. Acceptance Test Repair Data Sheet (ATRDS) .......................................................................... A-1
APPENDIX B .................................................................................................................................... B-1

1. Approved Repairers .................................................................................................................. B-1
A. List of Approved Repairers ................................................................................................ B-1
TOC
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PAGE
ILLUSTRATED PARTS LIST ............................................................................................................ 10001

1. Introduction ............................................................................................................................... 10003
A. General .............................................................................................................................. 10003
B. How to Use the Illustrated Parts List .................................................................................. 10003
C. Vendors List (VL) ............................................................................................................... 10003
D. Numerical Index (NI) .......................................................................................................... 10003
E. Detailed Parts List (DPL) ................................................................................................... 10004
F. Updating ............................................................................................................................. 10006
VENDORS LIST ........................................................................................................................ 10008
Alpha/Numeric Index ................................................................................................................. 10011
Detailed Parts List ..................................................................................................................... 10017
TOC
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TOC
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LIST OF ILLUSTRATIONS
FIGURE TITLE PAGE
1 Engine Air Bleed System ............................................................................................ 2

2 Overall Dimensions
(Sheet 1) ................................................................................................................. 3
(Sheet 2) ................................................................................................................. 4
3 General View .............................................................................................................. 6
4 Butterfly Valve ............................................................................................................. 7
5 Pneumatic Actuator .................................................................................................... 9
6 Regulator S/A ............................................................................................................. 10
7 Operation .................................................................................................................... 12
1001 Signal Indication Box .................................................................................................. 1003
1002 Adaptation Components for Tests Installation ............................................................ 1004
1003 Connecting to Test Set-Up .......................................................................................... 1005
1004 Operating Pressure ..................................................................................................... 1007
1005 Test through Test Union .............................................................................................. 1009
1006 Internal Leakage Test ................................................................................................. 1011
1007 External Leakage Test ................................................................................................ 1013
5001 Geometric Checks of the Valve Body (03-340) ........................................................... 5003
6001 Repair No. 2: Reworking of the Valve Body (03-340) ................................................ 6007
7001 Preparation of the Piston (02-410) .............................................................................. 7003
7002 Assembly of the Piston (02-410) ................................................................................. 7005
7003 Installation of the Piston (02-410) ............................................................................... 7007
7004 Wiring Sub-Assembly ................................................................................................. 7013
7005 Installation of the Switch Assembly (02-260) .............................................................. 7014
7006 Adjustment of the Microswitch S/A (02-260) ............................................................... 7015
7007 Assembly of the Butterfly S/A (03-280) ....................................................................... 7018
7008 Adjustment of the Clearance between the Butterfly S/A (03-280) and the Body
(03-340) ...................................................................................................................... 7022
7009 Butterfly Closed Position Adjustment .......................................................................... 7026
7010 Internal Leakage Test ................................................................................................. 7027
7011 Assembly of the Lever S/A (03-160) ........................................................................... 7029
7012 Butterfly Closed Position Adjustment .......................................................................... 7033
8001 Fits and Clearances .................................................................................................... 8002
8002 Fits and Clearances .................................................................................................... 8003
9001 Special Tools, Fixtures and Equipment ....................................................................... 9002
Detailed Parts List
01 Overpressure Valve .................................................................................................... 10018

02 Pneumatic Actuator S/A .............................................................................................. 10022
03 Butterfly Valve S/A ...................................................................................................... 10028
LOI
36-11-58 Page 1
Apr 01/09
6740E SERIES
LOI
36-11-58 Page 2
Apr 01/09
6740E SERIES
INTRODUCTION
TASK 36-11-58-871-801-A01
1. Introduction
A. General
(1) This component maintenance manual (CMM) agrees with the Air Transport Association (ATA)
iSpec 2200. It is written in AECMA Simplified English (European Association of Aerospace
Industries).
(2) This CMM gives the procedures necessary to do easy checks and replacement of parts and
components: it also gives the procedures for maintenance. The maintenance procedures given
in this CMM are only for approved persons with the necessary skills.
(3) This CMM gives the shop maintenance procedures for the component.
(4) This manual uses the identification of the tasks and subtasks which is specified in the
Maintenance Task Oriented Support System (MTOSS). The maintenance tasks and other data
have special MTOSS numbers because the manual uses Electronic Data Processing (EDP).
The user of the manual can ignore the MTOSS numbers.
(5) This manual contains:
– the technical data for the component,

– the maintenance and repair procedures for the component,
– an Illustrated Parts List (IPL) with the data for the component parts. The parts are identified in
all the Page Blocks of the manual by the IPL Figure and the item number.
(6) A check of DISASSEMBLY, TESTING and ASSEMBLY procedures was made in the workshop.
B. How to Use the Manual
(1) Make sure that the manual contains the applicable data for your component. Look for the part
number on the Title Page.
(2) To identify a part or to find a part number, refer to the IPL, which has an Introduction to show
the procedure.
(3) You must use the instructions in this manual for all the maintenance steps of a component.
Read all the applicable WARNINGS and CAUTIONS before you do the work on the component.
(4) When you use consumable materials, these materials are identified by a code number from a
list in the Consumable Materials Table.
(5) When you use special tools, these tools are identified by a code number which is in a list in
the Special Tools Table.
(6) For the tightening torque values of the parts, refer to the Table of Tightening Torques.
C. Related Publications
(1) List of Approved Repairers (LOAR)
INTRO
36-11-58 Page 1
Apr 01/09
6740E SERIES
The issuer of this CMM is LIEBHERR-AEROSPACE.
This document is in the appendix of this CMM.
D. CMM Page Blocks
(1) The data for each component in the CMM is divided into specific Page Blocks. Each Page
Block has its specified subject matter and its specified page numbering. These Page Blocks
have these titles:
PAGE BLOCKS PAGE NUMBER ACTUAL DATE BY

VERIFICATIONS
Description and 0001 to 0999
Operation
Testing and Fault 1001 to 1999
Isolation
Schematics and Wiring 2001 to 2999 Not applicable
Diagrams
Disassembly 3001 to 3999
Cleaning 4001 to 4999
Inspection/Check 5001 to 5999
Repair 6001 to 6999
Assembly 7001 to 7999
Fits and Clearances 8001 to 8999
Special Tools, Fixtures, 9001 to 9999
Equipment and
Consumables
Illustrated Parts List 10001 to 10999
Special Procedure 11001 to 11999 Not applicable
Removal 12001 to 12999 Not applicable
Installation 13001 to 13999 Not applicable
Servicing 14001 to 14999 Not applicable
Storage (including 15001 to 15999
Transportation)
Rework (Service 16001 to 16999 Not applicable
Bulletin Instructions)
(2) Description and Operation
This Page Block gives general data.

It gives a mechanical description and an electrical description.
It gives a description of the configuration and operation of the component.
INTRO
36-11-58 Page 2
Apr 01/09
6740E SERIES
(3) Testing and Fault Isolation
(a) It contains special tests and procedures which you must do to find the condition of a
component. The general test procedure is given in the FAULT ISOLATION TABLE. For
each test, this table refers to a special procedure which gives all the parameters which
you must set. It also gives all the parameters for which you must do a check.
(b) The pressure values in the tests are gage-pressure values.
(c) Before you use any of the measuring instruments, make sure that they are in correct
operating condition and that they are calibrated.
(d) Do a check for pneumatic system tightness, if this is applicable.
(e) You must do the tests in a room at ambient temperature + 20 °C ± 10 °C (50 °F to 86 °F).
(4) Schematic and Wiring Diagrams
This Page Block contains all the schematic diagrams and the wiring and interconnecting
diagrams of the cards.
It also contains the diagrams of:
– chassis wiring, modules, and sub-assemblies

– external connector interconnections in the equipment.
(5) Disassembly
(a) This Page Block gives step-by-step disassembly instructions in a correct sequence: it
refers to the figure item numbers from the IPL illustration(s), when they are applicable.
Identify the type of fault to know how much disassembly is necessary (do this to prevent
disassembly/reassembly work that is not necessary). The procedure given below is when
full disassembly is necessary.
(b) Put the component on a clean workbench, in a dust-free and moisture-free room. Move all
the parts carefully, and prevent corrosion and impact damage to them after disassembly.
NOTE: Always discard all the seals and gaskets during disassembly.
Discard the washers, the nuts and the screws during disassembly if they are
damaged.
(6) Cleaning
(a) This Page Block gives a step-by-step description of the cleaning operations for the
component and its parts.
(b) Always use the recommended procedures for the component parts of the unit.
(7) Inspection / Check
(a) This Page Block gives the full check procedures which are necessary during shop
maintenance.
(b) Discard all the defective parts if the document does not give a repair procedure.
INTRO
36-11-58 Page 3
Apr 01/09
6740E SERIES
(c) Do all the inspections/checks on the cleaned parts.
(8) Repair
This Page Block contains the full repair procedures and specifications which are necessary
to repair a worn or damaged part. As specified in the INSPECTION/CHECK section, you
must reject the defective parts if the document does not give a repair procedure. Replace
the defective parts with new parts.
(9) Assembly
(a) This Page Block gives step-by-step assembly instructions in a correct sequence, which
refer to the figure item numbers from the IPL illustration(s), if applicable.
(b) Put the component on a clean workbench, in a dust-free and moisture-free room. More all
the parts carefully, and prevent corrosion and impact damage to them.
(c) Be sure to remove the storage protection coating from all the new parts before assembly.
Clean the new part if necessary.
(10) Fits and Clearances
(a) This Page Block gives a table and some figures which give the fits and clearances data
and the torque values for assembly. It also gives the permitted wear for in-service /
service, and the manufacturer’s design wear-tolerances.
(b) Fits and Clearances Table
1 The identifiers in column (1) show the location of the clearance or the dimension
that you must measure.
2 The identifiers in column (2) identify the parts in the IPL (Figure + Item number).
3 Column (3) gives the initial manufacturing dimensions and clearances.
4 In-service Wear Limits (Columns 4).
a The maximum limits are the maximum wear limits. If the part is in these limits
then it is serviceable.
b If the parts have more wear than the specified limits, you must repair or replace
them.
(c) Torque Values
1 All torque values in this manual are shown in the Table of Tightening Torques. The
parts are identified by the figure number and the item number of the IPL.
INTRO
36-11-58 Page 4
Apr 01/09
6740E SERIES
(11) Special Tools, Fixtures, Equipment and Consumables
(a) This Page Block shows all the special tools, the fixtures, the equipment and the
consumables which are necessary to do the maintenance actions (which are given in
the other page blocks).
(b) All the items shown are identified in this manual by a standard code number: Txx for
Tools, Fixtures and Equipment and Mxx for Consumable Materials.
(12) Illustrated Parts List
This Page Block contains the full list of all the parts of the component (For the detailed
description, refer to the IPL INTRO).
(13) Special Procedures
This Page Block contains tasks which are given in other Page Blocks of the manual, but which
are necessary because of other maintenance tasks. The tasks are self-contained repairs or
preventive maintenance.
(14) Removal
This Page Block gives the procedure for the removal of modules/sub-assemblies from complex
modular components.
(15) Installation
This Page Block gives the procedure for the installation of modules/sub-assemblies in complex
modular components.
(16) Servicing
This Page Block gives the self-contained tasks which are necessary because of other
maintenance tasks.
(17) Storage
This Page Block gives the requirements for preparation for transportation, for special handling,
for packaging, for storage and for preservation: these requirements are for the component
after assembly or test.
(18) Rework
This Page Block gives the rework procedures which are necessary for in-service components.
E. Measurements
(1) The measurements which are given in this manual come from the original manufacturing
drawings.
(2) This CMM uses the “Systeme International” (S.I.) units for quantities and values. It also gives
the imperial units in parentheses.
INTRO
36-11-58 Page 5
Apr 01/09
6740E SERIES
F. Units of Measure
(1) S.I. Units
A Ampere
bar Bar
daN.m Decanewton meter
g Gram
g/min Gram per minute
g/mm Gram per millimeter
g/s Gram per second
Hz Hertz
l/min Liter per minute
l/h Liter per hour
mbar Millibar
min Minute
m³ Cubic meter
N Newton
N.m Newton meter
Nl Liter in standard conditions: Temperature = 0°C (32°F) Pressure = 1013,2

hPa (14.691 psi)
Pa Pascal
rpm Revolution per minute
s Second
W Watt
°C Degree Celsius
Ω Ohm
(2) U.S. Units
cu Cubic
cu.ft/min Cubic foot per minute in standard conditions: Temperature = 20°C (68°F)
Pressure = 1013,2 hPa (14.691 psi)
cu.in Cubic inch
INTRO
36-11-58 Page 6
Apr 01/09
6740E SERIES
ft Foot
gr Grain
gr/lb Grain per pound
in Inch
lb Pound
lb/min Pound per minute
lbf.in Pound force inch
oz Ounce
psi Pound per square inch
psia Absolute pressure in pounds per square inch
psig Relative pressure in pounds per square inch
°F Degree Fahrenheit
(3) Multiplying Prefixes
p Pico
d Deci
n Nano
da Deca
µ Micro
h Hecto
m Milli
k Kilo
c Centi
M Mega
G. Measurement Conversion Table
(1) From SI Measurement to U.S. Standard System
1 kPa 0.1450 psi
1 cm 0.3937 in
1 cm² 0.1550 in²
1 mbar 0.0145 psi

INTRO
36-11-58 Page 7
Apr 01/09
6740E SERIES
1N 0.2248 lbf
1g 0.0353 oz
1 kg 2.2046 lb
1 kg/min 2.2046 lb/min
1l 0.2642 gal (u.s.)
1l 0.0353 cu.ft
1 l/min 0.2642 gal(u.s.)/min
1 l/min 0.0353 cu.ft/min
1 mm 0.0394 in
1 N.m 8.8507 lbf.in
1 N.m 0.7376 lbf.ft
(2) From U.S. Standard System to SI Measurement
1 cu.ft/min 28,317 l/min
1 psi 6,8948 kPa
1 psi 69 mbar
1 in 2,54 cm
1 in 25,4 mm
1 in² 6,4516 cm²
1 lbf 4,4482 N
1 oz 28,3495 g
1 inHg 3,3864 kPa
1 lb 0,4536 kg
1 lb/min 0,4536 kg/min
1 gal (U.S.) 3,7854 l
1 lbf.in 0,1130 N.m
1 lbf.ft 1,3558 N.m
INTRO
36-11-58 Page 8
Apr 01/09
6740E SERIES
H. Temperature Conversion Table
S.I. MEASUREMENT Degrees Celsius U.S. STANDARD SYSTEM Degrees

(°C) Fahrenheit (°F)
Degrees °C = (°F - 32) x 0.5555 Degrees °F = (°C x 1.8000) + 32
I. Abbreviations
abs. Absolute
ATA Air Transport Association of America
CMM Component Maintenance Manual
dia. Diameter
Fig. Figure
HP High Pressure
ID Internal Diameter
IP Intermediate Pressure
IPL Illustrated Parts List
LP Low Pressure
max. Maximum
Mfr Manufacturer
min. Minimum
MTOSS Maintenance Task Oriented Support System
No Number
OD Outside Diameter
PNR Part Number
para. Paragraph
Ref. Refer to
rel. Relative
S/A Sub-Assembly
SB Service Bulletin
SIL Service Information Letter
TBD To be defined
INTRO
36-11-58 Page 9
Apr 01/09
6740E SERIES
VAC Volt alternating current
VDC Volt direct current
% Percent
J. Geometric Tolerance Symbols
(1) The symbols agree with the NFE04-552, NFE05-016 and ISO1101 specifications.
K. Verifications
(1) The functions (tasks) which are given in this manual were verified by simulation. This
component maintenance manual is "shop verified" after all the functions (tasks) are actually
done on the equipment.
(2) This statement is revised after all verifications are done.
(3) The list of Page Blocks gives the shop verifications which are actually done. We will revise this
statement after all verifications are made.
INTRO
36-11-58 Page 10
Apr 01/09
6740E SERIES
DESCRIPTION AND OPERATION
TASK 36-11-58-872-801-A01
1. Description
A. General Description
(Ref. Fig. 1)
The pneumatically controlled overpressure valve of the butterfly type, is installed in the engine air
bleed system of the aircraft, in the pressure control/limitative section of the system. It enables to
interrupt the pressure supply of the system when the bleed pressure reaches a certain level of
overpresssure.
B. Data
(1) Physical Data
– Overall dimensions: (Ref. Fig. 2 Sheet 1 and 2).

– Weight: ≤ 3,5 kg (7.72 lb).
– Max. supply air pressure with valve closed: 18 bar rel. (261 psig).
– Max. supply air temperature: 440 °C (824 °F).
– Closing pressure (beginning): 5,46 bar rel. (79 psig).
– Full closing pressure: 5,86 bar rel. (85 psig).
– Ambient temperature conditions:
• normal: - 40 °C to + 205 °C (- 40 °F to 401 °F)

• unusual: - 54 °C to + 230 °C (- 65.2 °F to 446 °F).
– Ambient pressure conditions: 0,16 to 1,45 bar rel. (2.32 to 21.025 psig).
– Microswitch:
• Voltage supply: 28 VDC

• Nominal current: 0,5 mA < I < 20 mA.
36-11-58 Page 1
Apr 01/06
6740E SERIES
TO DE-ICING AND AIR

CONDITIONING SYSTEMS
OVERBOARD
FIRE
WALL
8 4
5
7
TO STARTER
VALVE
1
FAN
2 HP
IP
TURBO FAN ENGINE
1 : HP VALVE P/N 6713***. HP/IP TRANSFER

2 : IP CHECK VALVE P/N 2290***. SECTION.
3 : BLEED PRESS REGULATING VALVE P/N 6714***.

PRESSURE CONTROL
4 : SOLENOID THERMOSTAT P/N 341***.
LIMITATION SECTION.
5 : OVERPRESSURE VALVE P/N 6740***.
ai5846a01.cgm
6 : PRECOOLER HEAT EXCHANGER P/N 11-851154***.

7 : FAN AIR VALVE P/N 6730***. TEMPERATURE CONTROL
8 : CONTROL THERMOSTAT P/N 342***. LIMITATION SECTION.
Engine Air Bleed System

Figure 1/GRAPHIC 36-11-58-991-001-A01
36-11-58 Page 2
Apr 01/06
6740E SERIES
B A
ELECTRICAL IDENTIFICATION
CONNECTOR
EN2997-SE08-3MN KEY NAME PLATE
(STANDARD NFL 54143) POSITION
F1958 LIEBHERR
OVERPRESSURE VALVE
REF 6740E010000
1 S/N DATE
3
Amdt.
2
A
F1958 LIEBHERR
OVERPRESSURE VALVE
REF 6740E010000
S/N DATE
128 mm max.
(5.039 in max.)
Amdt. A
LOCKWIRE
POST SB 6740-36-04
F1958 LIEBHERR
REF
S/N
Amdt.
DATE
B
PROTECTIVE
CAP
4 in O.D. LOCKWIRES
JANITROL
FLANGE END
4 in O.D.
JANITROL
FLANGE END
254 mm max.
(10 in max.)
PROTECTIVE
PROTECTIVE CAP
CAP
ai5847a01.cgm
LOCATING GROOVE
Overall Dimensions
(Sheet 1 of 2)
Figure 2/GRAPHIC 36-11-58-991-002-A01
36-11-58 Page 3
Apr 01/06
6740E SERIES
89 mm max.
(3.503 in max.)
TEST PORT
MS33514-4
133 mm max.
(5.236 in max.)
ai5848a01.cgm
Overall Dimensions
(Sheet 2 of 2)
Figure 2/GRAPHIC 36-11-58-991-002-A01
36-11-58 Page 4
Apr 01/06
6740E SERIES
C. Detailed Description
(Ref. Fig. 3)
The overpressure valve consists of the major sub-assemblies that follow:
– A butterfly valve
– A pneumatic actuator
– A regulator.
(1) Butterfly Valve (Ref. Fig. 4)
It consists of:
(a) A body made of heat resisting stainless steel comprising:
– Two 4" OD JANITROL connecting ends for connecting the unit to the aircraft system
– Two mounting bores for the shaft butterfly assembly
– One support to install the pneumatic actuator and the regulator.
(b) A shaft/butterfly assembly actuated by pneumatic actuator and supported by:
– Two guide rings fitted into the valve body upper and lower bores. The butterfly is fitted
with sealing rings to get its tighteness in its closed position. The internal tightness of
bearings is achieved by graphite sealing rings. The axial load is supported by the
lower guide ring. A spring washer pull the shaft downwards in order to hold it in
contact with the sealing ring.
– A union that incorporates a non-return valve and secured into a threaded embossment
machined on valve body. This union acts as a test connection on the ground.
36-11-58 Page 5
Apr 01/06
6740E SERIES
PNEUMATIC
ACTUATOR
ELECTRICAL
CONNECTOR
MICROSWITCH
BOX
TEST
CONNECTION
BUTTERFLY
VALVE
ai5849a01.cgm
General View
Figure 3/GRAPHIC 36-11-58-991-003-A01
36-11-58 Page 6
Apr 01/06
6740E SERIES
LEVER FOR TYPE

6740E010000 Amdt. A
LEVER FOR TYPE 6740E010000
PLUG
PNEUMATIC ACTUATOR SEALING RING

SUPPORT
BEARING
BODY
BUTTERFLY
A A
SPACER
SHAFT
SPRING BEARING
WASHER PLUG
SECTION
A-A
BUTTERFLY
SHAFT
WASHER PIN
ai5850a01.cgm
NUT
Butterfly Valve
Figure 4/GRAPHIC 36-11-58-991-004-A01
36-11-58 Page 7
Apr 01/06
6740E SERIES
(2) Pneumatic Actuator (Ref. Fig. 5 and Ref. Fig. 6)
It consists of:
(a) A body made of light alloy machined with two bores for guiding piston.
(b) A cover made of light alloy.
(c) A piston made of light alloy fitted with guide rings and two sealing rings which delimit the
opening and closing chambers of the pneumatic actuator.
(d) Two return springs that maintain the butterfly in its full opening position in the absence
of pressure.
(e) A support secured to the piston.
(f) A rod and a lever to link the piston with the butterfly shaft.
(g) A Regulator S/A fixed to the lower part of the pneumatic actuator.
It consists of:
– A body made of stainless steel.

– A seat, secured to the body by a screw.
– A clapper, centered into a guide equipped with a sealing ring. The clapper/guide
assembly is submitted to the loads of two springs.
– A stop, secured by a retaining ring, which receives the spring end.
The pneumatic connection between the valve body, the regulator and the pneumatic
actuator is achieved by channels machined into the regulator body.
(h) A microswitch box that comprises a microswitch protected by a casing. The contact of the
microswitch is actuated by the displacement of the piston.
(i) An electrical connector fixed to the body of the pneumatic actuator interconnects the
microswitch with the aircraft mains.
36-11-58 Page 8
Apr 01/06
6740E SERIES
BODY RING
SPRING SPRING
COVER
A
SEALING RING
LEVER
PISTON
SHAFT
SUPPORT
ROD
BUTTERFLY
VALVE
ai5851a01.cgm
Pneumatic Actuator
Figure 5/GRAPHIC 36-11-58-991-005-A01
36-11-58 Page 9
Apr 01/06
6740E SERIES
SECTION
A-A
ACTUATOR
BODY
ELECTRICAL
CONNECTOR
MICROSWITCH CASING
SECTION
B-B
SCREW ACTUATOR
BODY
WASHER
SEAT
A A SEALING
RING
B B SPRING
CLAPPER
SEALING
RING
SPRING
SPACER
STOP
RETAINING
ai5852a01.cgm
RING
Regulator S/A
Figure 6/GRAPHIC 36-11-58-991-006-A01
36-11-58 Page 10
Apr 01/06
6740E SERIES
TASK 36-11-58-873-801-A01
2. Operation
A. General Operation
With no bleed pressure supply, the butterfly is held in the full opening position under the actuator
spring load. When the valve is supplied with bleed pressure, the regulator clapper is submitted to the
valve upstream pressure on one side, and to the regulator spring load on the other side.
B. Detailed Operation
(1) Full opening (Ref. Fig. 7)
The clapper is held against its seat by the spring load.
(2) Beginning of valve closing
The overpressure valve starts to close from 5,46 bar rel. (79 psig).
(3) Full closing (Ref. Fig. 7)
Over 5,86 bar rel. (85 psig), the overpressure valve is fully closed. The overpressure causes
the clapper opening, then the upstream pressure is sent into the pneumatic actuator closing
chamber and causes the butterfly valve full closing.
36-11-58 Page 11
Apr 01/06
6740E SERIES
VALVE FULL
OPENING
VALVE FULL
CLOSING
UPSTREAM
DOWNSTREAM
UPSTREAM
DOWNSTREAM
ai5853a01.cgm
Operation
Figure 7/GRAPHIC 36-11-58-991-007-A01
36-11-58 Page 12
Apr 01/06
6740E SERIES
TESTING AND FAULT ISOLATION
TASK 36-11-58-700-801-A01
1. Testing Procedure
A. Reason for the Job
Self-explanatory
B. Job Set-up Information
(1) Tools, Fixtures and Equipment
(a) Instrumentation
DESIGNATION QTY CHARACTERISTICS

MEGOHMMETER 1 500 V / 1000 MΩ
MILLIOHMMETER 1 RANGE: 0 TO 20 mΩ / 1 A
PRESSURE GAUGE 3 RANGE: 0 TO 15 BAR REL. (0 TO 218 PSIG)
ACCURACY 1 %
FLOWMETER 1 RANGE: 50 TO 500 L/MIN (0.706 TO
8.8 CU.FT/MIN)
ACCURACY 5 %
FLOWMETER 1 RANGE: 5 TO 50 L/MIN (0.176 TO
1.76 CU.FT/MIN)
ACCURACY 5 %
(b) Energy Sources

AIR SUPPLY SOURCE CAPABLE 1 RANGE: 0 TO 15 BAR REL. (0 TO 218 PSIG)
OF FLOWING 1 KG/MIN AMBIENT TEMPERATURE 25 °C ± 20 °C (41 °F
(2.2046 LB/MIN) TO 113 °F)
(c) Connections

BLANKING CAP 1 FOR 4” JANITROL TYPE END-PIECE
CLAMP 2 BESTOBELL REF. E71C2074454-A
SPECIAL NUT 2 FOR BESTOBELL CLAMPS
SEAL 2 IMPERVIA REF. 105-8X2Z109
ADAPTER 1 CONNECTION TO THE TEST CONNECTOR
NOTE: (Ref. Fig. 1001, Ref. Fig. 1002 and Ref. Fig. 1003).
36-11-58 Page 1001

Oct 01/07
6740E SERIES
(d) Equipment

CHRONOMETER 1 STANDARD
SEALED CHAMBER LARGE 1 250 MM X 152 MM X 140 MM
ENOUGH TO HOUSE THE (9.84 IN X 5.98 IN X 5.51 IN)
OVERPRESSURE VALVE
SHUT-OFF VALVE 1 STANDARD
4” DIAMETER PIPE 1 CAN BE CONNECTED TO THE TWO 4”
JANITROL TYPE END-PIECES OF THE
OVERPRESSURE VALVE
NOTE: Before you use any of the measuring instruments, make sure that they are in
perfect operating condition and that they have been calibrated. Do a check
of the sealing of pneumatic systems.
(e) Special Tools
CODE REFERENCE QTY DESIGNATION

T01 OS22868A 1 BLANKING FLANGES WITH ATTACHMENT
CLAMPS SBE1736-400
T02 92008A010000 1 POSITION INDICATION BOX
NP 92086A01
T03 M82000189-708 1 CONNECTION CABLE
(2) Referenced Information
REFERENCE PAGE DESIGNATION

BLOCK
GRAPHIC-36-11-58-991-002-A01 1 FIGURE 2 SHEET 1/2
GRAPHIC-36-11-58-991-002-A01 1 FIGURE 2 SHEET 2/2
GRAPHIC-36-11-58-991-008-A01 1000 FIGURE 1001
GRAPHIC-36-11-58-991-009-A01 1000 FIGURE 1002
GRAPHIC-36-11-58-991-010-A01 1000 FIGURE 1003
GRAPHIC-36-11-58-991-011-A01 1000 FIGURE 1004
GRAPHIC-36-11-58-991-012-A01 1000 FIGURE 1005
GRAPHIC-36-11-58-991-013-A01 1000 FIGURE 1006
GRAPHIC-36-11-58-991-014-A01 1000 FIGURE 1007
PGBLK-36-11-58-1 1 DESCRIPTION AND OPERATION
36-11-58 Page 1002

Oct 01/07
6740E SERIES
T02
POSITION INDICATION BOX
SIGNAL INDICATOR BOX

SPECIAL TOOL
T03
CONNECTION CABLE
ai5854b01.cgm
Signal Indication Box

Figure 1001/GRAPHIC 36-11-58-991-008-A01
36-11-58 Page 1003

Oct 01/07
6740E SERIES
18 mm
(0.7086 in)
+ 0,1 RADIUS: 2,5 to 3,2 mm (0.0984 to 0.1259 in)
1,3 0 mm
(0.0511 to 0.0551 in) RADIUS: 1,5 to 2 mm (0.0590 to 0.0787 in)
ADAPTER
THREADED
LIGHT
HOLES
ALLOY
(Dia. 4.161 to 4.169 in)
(Dia. 4.63 to 4.64 in)
BLANKING CAP
Ø 117,88 - 0,25 mm
Ø 105,8 ± 0,1 mm
(Dia. 4.133 in)

Ø 105 mm
0
(0.0905 to 0.0944 in)

2,3 0 mm
+ 0,1
(0.0844 in)
2,146 mm
THE PROFILE OF BLANKING

20° ± 30' CAP IS IDENTICAL
(19° 30' to 20° 30')
(Dia. 0.7874 in)

(Dia. 0.2755 in)
46 mm
Ø 20 mm
(1.8110 in)
Ø 7 mm
39 mm
HARD BRONZE 3 mm (0.1181 in) (1.5354 in)
NUT FOR CLAMP OF CHAMFER AT 45°
THE JANITROL TYPE
1/4 in - 28NF
(0.5511 in)
(Dia. 0.4724 in)

14 mm
Ø 12 mm
13 mm
(0.5118 in) 1 mm (0.0393 in)
18 mm CHAMFER AT 45°
(0.7086 in)
ai5855b01.cgm
Adaptation Components for Tests Installation

Figure 1002/GRAPHIC 36-11-58-991-009-A01
36-11-58 Page 1004

Oct 01/07
6740E SERIES
DN 4 in. JANITROL
FLANGES
REF. Fig.1002
TEST UNION
MS33514-4 FOR FEMALE CONNECTOR
7/16-20UNF3A THREAD REF. Fig.1001
CONNECTING ENDS TO
TEST UNION (03-010)
TUBE: 1/4 in.
NUT: MS21921-4
SLEEVE: MS21918-4
ai5856a01.cgm
Connecting to Test Set-Up

Figure 1003/GRAPHIC 36-11-58-991-010-A01
36-11-58 Page 1005

Oct 01/07
6740E SERIES
C. Job Set-up
SUBTASK 36-11-58-220-001-A01
(1) Visual Check
(a) Make sure that the unit is complete and not damaged and that the details given on the
identification plate are correct.
(b) Make sure that the equipment is correctly lockwired (Ref. Fig. 2 Sheet 1 and 2).
(c) Make sure that pins of the electrical connector are not damaged.
(d) Do a check of the correct condition of the two 4" JANITROL type connection end-pieces.
D. Procedure
SUBTASK 36-11-58-750-001-A01
(1) Insulation Test
(a) Measurement of the insulation resistance shall be carried out between the electrical
connector pins connected together and any point of the equipment, at a measurement
voltage of 50 VDC.
(b) Make sure that insulation resistance is greater than 100 megohms.
SUBTASK 36-11-58-750-002-A01
(2) Electrical Bonding
(a) The electrical resistance shall be measured between any two points of the equipment. It
shall be less than or equal to 20 milliohms.
SUBTASK 36-11-58-780-001-A01
(3) Operating Pressure
(Ref. Fig. 1004)
NOTE: The closing and re-opening pressure values are different from those mentioned in
DESCRIPTION AND OPERATION because of the difference of temperature, the tests
being performed at normal ambient temperature.
(a) With the position indication box (T02), do a check of the indication:
– OPEN indicator light illuminated.
(b) Do a check of the beginning of closing, for a P1 supply pressure between 5,6 and 5,9 bar
rel. (81.22 to 85.57 psig) with the position indication box (T02):
– NOT OPEN indicator light illuminated.
(c) Reduce P1 supply pressure and make sure that OPEN indicator light comes on for a P1
pressure greater than or equal to 3,44 bar rel. (49.89 psig).
(d) Switch off the pneumatic and electrical power supplies, and remove the equipment
from installation.
36-11-58 Page 1006

Oct 01/07
6740E SERIES
T02
28 VDC
VOLTAGE SUPPLY
C NC NO O
POWER
T03 SUPPLY
CONNECTION CABLE
METAL DIAL GAGE
P1
F195
8 LIEB
HER
R
REF
S/N
DATE
Amd
t.
PRESSURE
REDUCING
VALVE
AIR
PRESSURE
SUPPLY
T01
CONNECTING FLANGES
ai5857a01.cgm
Operating Pressure
Figure 1004/GRAPHIC 36-11-58-991-011-A01
36-11-58 Page 1007

Oct 01/07
6740E SERIES
SUBTASK 36-11-58-780-002-A01
(4) Operation by Test Connector
(Ref. Fig. 1005)
(a) Through the test connector, apply a pressure between 6 and 6,1 bar rel. (87 to 88.45 psig).
(b) With the position indication box (T02), make sure that the valve begins to close. OPEN
indicator light extinguished.
(c) Switch off the pneumatic and electrical power supplies and remove the equipment from
installation.
36-11-58 Page 1008

Oct 01/07
6740E SERIES
T02
28 VDC
VOLTAGE SUPPLY
C NC NO O
T03
CONNECTION CABLE
POWER
SUPPLY
METAL DIAL GAGE
P1
F195
8 LIEB
HER
R
REF
S/N
DATE
Amd
t.
CONNECTION TO
TEST UNION PRESSURE
(Ref. Fig. 1003) 0
REDUCING
VALVE
AIR
PRESSURE
SUPPLY
ai5858a01.cgm
Test through Test Union

Figure 1005/GRAPHIC 36-11-58-991-012-A01
36-11-58 Page 1009

Oct 01/07
6740E SERIES
SUBTASK 36-11-58-790-001-A01
(5) Internal Leakage Test
(Ref. Fig. 1006)
(a) The shut-off valve shall compulsorily be closed.
(b) Apply a P1 pressure of 13,6 bar rel. (197.2 psig).
(c) Make sure that pointer is set to CLOSED position.
(d) Progressively open the shut-off valve.
(e) Measure leak rate read on flowmeter, which should be less than or equal to 300 Nl/min
(10.59 cu.ft/min) at 20 °C (68 °F).
(f) After taking readings, the shut-off valve must be closed.
(g) Progressively reduce supply pressure.
(h) Switch off the pneumatic and electrical power supplies, and remove the equipment
from installation.
36-11-58 Page 1010

Oct 01/07
6740E SERIES
Q1
FLOWMETER
P1
F195
8 LIEB
HER
R
REF
S/N
DATE
Amd
t.
PRESSURE
REDUCING
VALVE
SHUT-OFF
VALVE AIR
PRESSURE
SUPPLY
T01
CONNECTING FLANGES
ai5859a01.cgm
Internal Leakage Test

Figure 1006/GRAPHIC 36-11-58-991-013-A01
36-11-58 Page 1011

Oct 01/07
6740E SERIES
SUBTASK 36-11-58-790-002-A01
(6) External Leakage Test
(Ref. Fig. 1007)
(a) Apply a P1 pressure of 3,8 bar rel. (55.1 psig).
(b) Measure leak with flowmeter; leak rate should be less than or equal to 25 Nl/min
(0.88 cu.ft/min) at 20 °C (68 °F).
(c) Switch off pneumatic and electrical power supplies, and remove the equipment from
installation.
E. Close-up
Not applicable
36-11-58 Page 1012

Oct 01/07
6740E SERIES
Q1
FLOWMETER
METAL DIAL GAGE
P1
F195
8 LIEB
HER
R
REF
S/N
DATE
Amd
t.
PRESSURE
REDUCING
VALVE
AIR
PRESSURE
SUPPLY
SEALED CHAMBER
ai5860a01.cgm
External Leakage Test

Figure 1007/GRAPHIC 36-11-58-991-014-A01
36-11-58 Page 1013

Oct 01/07
6740E SERIES
TASK 36-11-58-810-801-A01
2. Fault Isolation
Self-explanatory

BLOCK
GRAPHIC-36-11-58-991-002-A01 1 FIGURE 2 SHEET 1
SUBTASK-36-11-58-220-001-A01 1000 VISUAL CHECK
SUBTASK-36-11-58-750-001-A01 1000 INSULATION TEST
SUBTASK-36-11-58-780-001-A01 1000 OPERATING PRESSURE
SUBTASK-36-11-58-780-002-A01 1000 OPERATION BY TEST CONNECTOR
SUBTASK-36-11-58-040-001-A01 3000 DISASSEMBLY OF PNEUMATIC
ACTUATOR S/A (02-001)
PGBLK-36-11-58-7000 7000 ASSEMBLY
SUBTASK-36-11-58-440-001-A01 7000 ASSEMBLY OF THE REGULATOR S/A
SUBTASK-36-11-58-820-001-A01 7000 ADJUSTMENT OF THE MICROSWITCH
S/A (02-260)
TASK-36-11-58-820-803-A01 8000 TIGHTENING TORQUES
C. Job Set-up
Not applicable
36-11-58 Page 1014

Oct 01/07
6740E SERIES
D. Fault Isolation Procedure
DEFECT POSSIBLE CAUSE CORRECTION

1. Visual Check (Ref. SUBTASK 36-11-58-220-001-A01)
Visual defect Incorrect attachment of an external Tighten the attachment components
component (loose of missing screw). concerned
(Ref. TASK 36-11-58-820-803-A01).
Presence of traces of shocks or cracks. Replace the defective parts.
Flaking of protection on actuator body
(02-420).
The lockwire is broken or missing. Carry out safetying, after you do a
check of tightness
(Ref. Fig. 2 Sheet 1/2 and 2/2).
2. Insulation (Ref. SUBTASK 36-11-58-750-001-A01)
If R < 100 megohms The electrical connector is damaged. Replace the connector (02-180).
The microswitch is deteriorated. Replace the microswitch assembly
(02-260).
Foreign matter. Clean the connector.
3. Operating Pressure (Ref. SUBTASK 36-11-58-780-001-A01)
If on position The microswitch is de-adjusted. Carry out adjustment of the microswitch
indication (Ref. SUBTASK 36-11-58-820-001-
box (T02), test light A01).
OPEN is off
The microswitch is damaged. Replace the microswitch.
Beginning of closing The regulating valve is de-adjusted, soiled Adjust the regulator (Ref. SUBTASK
out of tolerance or damaged. 36-11-58-440-001-A01) or clean
components. Do a check and replace if
necessary.
The springs (02-320) are out of tolerance. Remove the spring and do a check of
its characteristics
(Ref. SUBTASK 36-11-58-040-001-
A01).
The pneumatic actuator sealing rings are Disassemble the pneumatic
defective. actuator (Ref. SUBTASK
36-11-58-040-001-A01) and replace the
sealing rings assembly.
The internal sealing is defective. Disassemble the sealing rings on the
butterfly, then carry out replacement.
End of closing out of The regulator is inefficient. Disassemble, clean, do a check.
tolerance Replace any component necessary.
Carry out adjustment
(Ref. ASSEMBLY).
36-11-58 Page 1015

Oct 01/07
6740E SERIES
DEFECT POSSIBLE CAUSE CORRECTION

4. Tests through Test Connector
(Ref. SUBTASK 36-11-58-780-002-A01)
If butterfly does not The test connector is soiled or deteriorated. Do a check of components (03-010),
move (03-020), (03-030), (03-040).
E. Close-up
Not applicable
36-11-58 Page 1016

Oct 01/07
6740E SERIES
DISASSEMBLY
TASK 36-11-58-000-801-A01
1. Separation of the Three Main Modules of the Overpressure Valve
Separation of the three main modules of the Overpressure Valve:
– The pneumatic actuator (01-010)

– The Valve Butterfly S/A (01-020)
– The electrical connector (02-180) and the microswitch assembly (02-260).

BLOCK
GRAPHIC-36-11-58-991-030-A01 10000 IPL FIGURE 1
C. Job Set-up
Not applicable
D. Procedure
NOTE: Always discard all the rubber seals and the preformed packings on disassembly. Discard the
washers, nuts and screws if they are damaged.
SUBTASK 36-11-58-010-001-A01
(1) Removal of Pneumatic Actuator S/A (01-010)
(Ref. IPL Fig. 01)
(a) Remove the four screws (01-040).
(b) Remove the four nuts (01-030).
(c) Remove the four washers (01-050).
(d) Remove the preformed packing (01-060).
(e) Remove the pneumatic actuator (01-010).
(f) Remove the Valve Butterfly S/A (01-020).
(g) Remove the protective caps (01-130).
SUBTASK 36-11-58-010-002-A01
(2) Removal of Electrical Connector (02-180) and the Microswitch Assembly (02-260)
(Ref. IPL Fig. 02)
(a) Remove the protective cap (02-230).
36-11-58 Page 3001

Oct 01/07
6740E SERIES
(b) Cut the lockwire (02-220).
(c) Remove the two screws (02-150), (02-170) and the two washers (02-160).
(d) Remove the casing (02-140).
(e) Remove the screws (02-190), (02-210) and the washers (02-200).
(f) Disengage the electrical connector (02-180) from its mounting hole.
(g) Remove the nut (02-240) from the electrical connector (02-180).
(h) Disassemble the contact pin (02-215) from the electrical connector (02-180).
(i) Remove the sleeve (02-250).
(j) Remove the two screws (02-270) complete with the washers (02-280).
(k) Remove the microswitch assembly (02-260).
(l) Remove the two screws (02-282) with the nuts (02-283).
(m) Disassemble the microswitch (02-281), the plate stop (02-284), the microswitch blade
(02-285) and the microswitch base (02-286).
E. Close-up
Not applicable
36-11-58 Page 3002

Oct 01/07
6740E SERIES
TASK 36-11-58-040-801-A01
2. Disassembly of Pneumatic Actuator S/A (02-001)
Self-explanatory
(a) Special Tools

T08 M65725603 1 ACTUATOR SPRING COMPRESSION TOOL

BLOCK
TASK-36-11-58-000-801-A01 3000 SEPARATION OF THE THREE MAIN
MODULES OF THE OVERPRESSURE
VALVE
C. Job Set-up
Not applicable
D. Procedure
NOTE: Always discard all the rubber seals and the preformed packings on disassembly. Discard the
washers, nuts and screws if they are damaged.
SUBTASK 36-11-58-040-001-A01
(1) Disassembly of Pneumatic Actuator S/A (02-001)
(Ref. IPL Fig. 01)
(a) Separate the Pneumatic Actuator S/A from the unit (Ref. TASK 36-11-58-000-801-A01).
(b) Remove the six screws (02-300) and the six washers (02-310).
(c) With a hand-press and the actuator spring compression tool (T08) maintain the cover
(02-290) in contact with the actuator body (02-420).
(d) Remove the two remaining screws (02-300).
(e) Remove the two remaining washers (02-310).
(f) Progressively release the pressure.
(g) Remove the cover (02-290).
36-11-58 Page 3003

Oct 01/07
6740E SERIES
(h) Remove the springs (02-320) and the ring (02-330).
(i) Remove the screw (02-350).
(j) Remove the nut (02-340).
(k) Remove the support (02-360).
(l) Extract the equipped piston assembly from the body of the actuator.
(m) Remove the guide ring (02-370).
(n) Remove the two sealing rings (02-380).
(o) Remove the flexible ring (02-390).
(p) Remove the expander ring (02-400).
(q) Remove the piston (02-410).
SUBTASK 36-11-58-060-001-A01
(2) Disassembly of Regulator
(Ref. IPL Fig. 02)
(a) Remove the retaining ring (02-010).
(b) Remove the stop (02-020), the spring (02-030) and the shims (02-050) and (02-060).
(c) Remove the spacer (02-040) and the sealing ring (02-070).
(d) Remove the clapper (02-080) and the spring (02-090).
(e) Remove the screw (02-110) and the washer (02-120).
(f) Remove the seat (02-100) complete with its sealing ring (02-130).
E. Close-up
Not applicable
36-11-58 Page 3004

Oct 01/07
6740E SERIES
TASK 36-11-58-040-802-A01
3. Disassembly of Equipped Valve Butterfly S/A (03-001)
(Ref. IPL Fig. 01 and
Ref. IPL Fig. 03)
Self-explanatory
(a) Special Tools

T04 M65723525A 1 SPECIAL TOOL
T09 M65725480 1 SPECIAL TOOL

BLOCK
TASK-36-11-58-000-801-A01 3000 SEPARATION OF THE THREE MAIN
MODULES OF THE OVERPRESSURE
VALVE
C. Job Set-up
SUBTASK 36-11-58-040-002-A01
(1) Preliminary Steps
(a) Separate the Sub-Assembly (01-020) from complete unit (Ref. TASK
36-11-58-000-801-A01) equipped with its sleeve (01-110) and the cable (01-120).
(b) Unscrew the threaded cap (01-100), after you cut the lockwire (01-140).
D. Procedure
SUBTASK 36-11-58-010-003-A01
(1) Removal of Test Connector
(a) Remove the screw (01-090).
(b) Remove the lock-washer (01-080).
(c) Remove the union (03-010).
(d) Remove the gasket (03-030).
36-11-58 Page 3005

Oct 01/07
6740E SERIES
(e) Remove the clapper (03-020).
(f) Remove the spring (03-040).
SUBTASK 36-11-58-010-004-A01
(2) Removal of Assembly consisting of Lever (03-160) and Rod (03-210)
(a) Remove and discard the screw (03-060).
(b) Remove the lever (03-160).
(c) Remove the retaining ring (03-200).
(d) Remove and discard the lock-washer (03-190).
(e) Remove the pin (03-180).
(f) Remove the rod (03-210).
SUBTASK 36-11-58-010-005-A01
(3) Removal of the Upper Shaft Bearing Assembly
(a) Remove the screws (03-060) and the washers (03-070).
(b) Remove the plug (03-230), the sealing rings (03-220) and the bearing (03-120).
SUBTASK 36-11-58-010-006-A01
(4) Removal of the Lower Shaft Bearing Assembly
(a) Remove the screws (03-060), the washers (03-070) and the plug (03-050).
(b) Remove the retaining ring (03-090), the washers (03-080), the spring (03-100) and
the shim (03-110).
(c) Remove the bearing (03-120), the spacer (03-150) and the shims (03-130), (03-140).
SUBTASK 36-11-58-010-007-A01
(5) Removal of the Butterfly S/A (03-280)
(a) Remove the nut (03-240) and the washer (03-250).
(b) Remove the pin (03-260) with a special tool (T09).
1 Remove the shaft (03-270).
2 Remove the Butterfly S/A (03-280) from the valve body (03-340).
SUBTASK 36-11-58-040-003-A01
(6) Disassembly of Equipped Butterfly S/A (03-280)
(a) Unfold the tab of the plate (03-290).
NOTE: In case of damage of plate tab, gring the head of the rivet (03-300) on the plate
side, and with a small screwdriver, remove the plate. Remove the rivet from its
mounting hole with the special tool (T04).
36-11-58 Page 3006

Oct 01/07
6740E SERIES
(b) Remove and discard the ring (03-310).
(c) Remove the sealing ring (03-320) and the expander ring (03-330).
(d) Remove the screw (03-286).
E. Close-up
Not applicable
36-11-58 Page 3007

Oct 01/07
6740E SERIES
36-11-58 Page 3008

Oct 01/07
6740E SERIES
CLEANING
TASK 36-11-58-100-801-A01
1. Standard Cleaning Procedure
WARNING: BE CAREFUL WHEN YOU USE SOLVENTS/CLEANING AGENTS, SEALANTS AND

OTHER MATERIALS.
OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS AND THE LOCAL

REGULATIONS.
MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA.
DO NOT BREATHE THE FUMES. DO NOT SMOKE. DO NOT USE THESE

MATERIALS NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
USE PROTECTIVE CLOTHING, GOGGLES AND GLOVES.
IF YOU GET ONE OF THESE MATERIALS:
– ON YOUR SKIN OR IN YOUR EYES, FLUSH IT AWAY WITH A FLOW OF CLEAN

WATER.
– IN YOUR MOUTH, GET IMMEDIATE MEDICAL AID.
IN GENERAL, THESE MATERIALS ARE FLAMMABLE, POISONOUS AND SKIN

IRRITANTS.
WARNING: USE A PROTECTIVE EYE SHIELD OR GOGGLES WHEN YOU USE COMPRESSED
AIR. UNWANTED MATERIAL AND/OR HIGH-PRESSURE AIR CAN CAUSE
DAMAGE TO YOUR EYES. GET MEDICAL AID IF NECESSARY.
(1) This procedure is applicable to all parts of equipment but not to electronic equipment and
exchangers.
(1) Consumable Materials
CODE REFERENCE DESIGNATION

M46A LOCTITE 7063 CLEANING MATERIAL
M60A TURCO 6305E CLEANING MATERIAL
36-11-58 Page 4001

Apr 01/09
6740E SERIES

BLOCK
SUBTASK 36-11-58-160-002-A01 4000 CLEANING OF REMOVED PARTS
SUBTASK 36-11-58-160-003-A01 4000 CLEANING OF ELECTRICAL PARTS
SUBTASK 36-11-58-160-005-A01 4000 CLEANING OF NEW PARTS
SUBTASK 36-11-58-160-006-A01 4000 CLEANING OF THE PARTS WITH THE
ULTRASONIC BATH
C. Job Set-up
SUBTASK 36-11-58-160-001-A01
(1) Cleaning Procedure Selection
(a) Do the procedure (Ref. to SUBTASK 36-11-58-160-002-A01) for disassembled parts that
are not too much dirty.
(b) Do the procedure (Ref. to SUBTASK 36-11-58-160-003-A01) for electrical parts.
(c) Do the procedure (Ref. to SUBTASK 36-11-58-160-005-A01) for new parts.
(d) Do the procedure (Ref. to SUBTASK 36-11-58-160-006-A01) for very dirty parts or
for parts with grease on them.
D. Procedure
SUBTASK 36-11-58-160-002-A01
(1) Cleaning of Removed Parts
WARNING: BE CAREFUL WHEN YOU USE THESE MATERIALS. OBEY THE MATERIAL
MANUFACTURER’S INSTRUCTIONS.
NOTE: This procedure is applicable to parts that are not very dirty.
(a) Clean the parts with cleaning material (M60A) or cleaning material (M46A) and a
soft-bristle brush.
NOTE: Remove the heavy contamination from all metal parts with the hand.
(b) Clean the parts with cleaning material (M60A) and a soft-bristle brush.
NOTE: Clean the metal parts with the cleaning material (M60A) with hand.
NOTE: The time necessary to clean the parts is in relation to the quantity of
contamination.
36-11-58 Page 4002

Apr 01/09
6740E SERIES
(c) Clean the parts with a lint-free cloth. Dry the parts with a dry compressed air at a pressure
less than or equal to 1,4 bar (20 psi).
SUBTASK 36-11-58-160-003-A01
(2) Cleaning of Electrical Parts
(a) Remove the contamination from the electrical components with a soft-bristle brush or a
lint-free cloth and a small quantity of cleaning material (M46A).
WARNING: BE CAREFUL WHEN YOU WORK WITH COMPRESSED AIR. USE A

PROTECTION EYE SHIELD OR GOGGLES.
(b) Clean the parts with a lint-free cloth. Dry the parts with a dry compressed air at a pressure
SUBTASK 36-11-58-160-005-A01
(3) Cleaning of New Parts
(a) Fully clean the new parts and remove all preservation material.
(b) Make sure that the bores and the connections are clean and clear.
SUBTASK 36-11-58-160-006-A01
(4) Cleaning of the Parts with the Ultrasonic Bath
NOTE: This procedure is applicable to parts that are very dirty or that have grease on them.
CAUTION: DO NOT CLEAN THE PARTS WITH ELECTRICAL COMPONENTS IN THE

ULTRASONIC BATH.
CAUTION: WHEN YOU CLEAN THE TITANIUM PARTS AND THE BALL BEARINGS IN THE
BATH, DO NOT OPERATE THE ULTRASONIC BATH.
(a) Remove the heavy surface contamination of the components.
(b) Put each metal part fully in the Ultrasonic bath and operate the equipment.
NOTE: The time necessary to clean the parts is in relation to the contamination of the
part.
(c) Stop the Ultrasonic bath.
(d) Remove the parts from the Ultrasonic bath.
(e) Clean the parts again with the Ultrasonic bath, if the parts are not clean.
(f) Let the parts cool down to ambient temperature.
WARNING: BE CAREFUL WHEN YOU WORK WITH COMPRESSED AIR. USE A

PROTECTION EYE SHIELD OR GOGGLES.
(g) Clean the parts with a lint-free cloth. Dry the parts with a dry compressed air at a pressure
36-11-58 Page 4003

Apr 01/09
6740E SERIES
E. Close-up
Not applicable
36-11-58 Page 4004

Apr 01/09
6740E SERIES
INSPECTION/CHECK
TASK 36-11-58-200-801-A01
1. Checking Procedure
Self-explanatory
REFERENCE PAGE BLOCK DESIGNATION

GRAPHIC-36-11-58-991-036-A01 5000 FIGURE 5001
TASK-36-11-58-300-801-A01 6000 REPAIR No. 2: REPLACEMENT OF THE
HARD-CHROME PLATING IN THE VALVE
BODY (03-340)
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 36-11-58-220-002-A01
(1) Visual Inspection of Parts
(a) Determine whether any parts have been modified or superseded by other parts.
(b) Do a check of all parts for abrasion, cracks, distortion and scratches.
(c) Do a check of all sealing surfaces for indentations, nicks and scratches.
(d) Do a check of all threads for damage.
(e) Do a check of the good condition of the surface finish of contact areas in particular at
location of connecting flanges, flaps mating surface and flap seat on body.
NOTE: Discard the washers, nuts and screws if they are damaged.
SUBTASK 36-11-58-280-001-A01
(2) Special Check
(a) Valve Body (03-340) (Ref. Fig. 5001)
1 Do a check of the dimensions.
2 If values (A) are out of tolerances rework the body (Ref. REPAIR No. 2 TASK
36-11-58-300-801-A01).
3 If values (B) is out of tolerances rework the flanges faces (Ref. REPAIR No. 2
TASK 36-11-58-300-801-A01).
36-11-58 Page 5001

Apr 01/09
6740E SERIES
E. Close-up
Not applicable
36-11-58 Page 5002

Apr 01/09
6740E SERIES
+ 0,024
Ø 30 - 0,007 mm
(Dia. 1.180 to 1.182 in)
0,15 mm Y
(0,0059 in)
(B)
0,08 mm Y
(0,0031 in)
+ 0,024
Ø 30 - 0,007 mm
(Dia. 1.180 to 1.182 in)
(B)
0,08 mm Y
(0,0031 in)
ai8737a01.cgm
Geometric Checks of the Valve Body (03-340)

Figure 5001/GRAPHIC 36-11-58-991-036-A01
36-11-58 Page 5003

Apr 01/09
6740E SERIES
36-11-58 Page 5004

Apr 01/09
6740E SERIES
REPAIR
TASK 36-11-58-380-801-A01
1. REPAIR No. 1: Corrosion Protection
You can repair a protection that is defective:
– if there is no anodic chromic protection on small areas only,

– if the area where there is no protection does not show heavy corrosion.

M49A 70030 CARECLEAN AS1 CLEANING MATERIAL
M04D ALODINE 1200 PROTECTIVE MATERIAL
M01X WATER-PROOF PNR: M734C-P1200 ABRASIVE PAPER

TASK-36-11-58-100-801-A01 4000 STANDARD CLEANING PROCEDURE
TASK-36-11-58-941-801-A01 9000 CONSUMABLE MATERIALS
C. Job Set-up
SUBTASK 36-11-58-160-004-A01
(1) Removal of the Corrosion
(a) Clean defective parts (Ref. TASK 36-11-58-100-801-A01), then remove all signs of
corrosion with abrasive paper (M01X).
SUBTASK 36-11-58-110-004-A01
(2) Cleaning
(a) Clean all the used areas with cleaning material (M49A). Dry them in dry clean low
pressure air.
SUBTASK 36-11-58-380-001-A01
(3) Preparation of the Solution for Alochrome Treatment
(a) Make a solution. Use 30 g (1.058 oz) of protective material (M04D) for each liter of water.
(b) Make sure that the solution is always at ambient temperature.
(c) Mix the solution until complete dissolution.
36-11-58 Page 6001

Apr 01/09
6740E SERIES
D. Procedure
SUBTASK 36-11-58-380-002-A01
(1) Alochrome Treatment
(a) Apply the solution with a brush to the areas without protection.
(b) Let it dry for 3 to 4 minutes.
(c) Flush with cold water.
(d) Let it dry in ambient air.
E. Close-up
Not applicable
36-11-58 Page 6002

Apr 01/09
6740E SERIES
TASK 36-11-58-300-801-A01
2. REPAIR No. 2: Replacement of the Hard-Chrome Plating in the Valve Body (03-340)
(Ref. Fig. 6001)
Self-explanatory

GRAPHIC-36-11-58-991-035-A01 6000 FIGURE 6001
SUBTASK-36-11-58-280-001-A01 5000 SPECIAL CHECK
SUBTASK-36-11-58-010-008-A01 6000 REMOVAL OF THE EXISTING
HARD-CHROME PLATING
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 36-11-58-210-001-A01
(1) Check
Do a check of the Valve Body S/A (03-340) (Ref. SUBTASK 36-11-58-280-001-A01) to

determine its condition and the action to be taken.
SUBTASK 36-11-58-380-003-A01
(2) Rework of one Flange Face of the Valve Body (03-340)
Before you remove the existing hard-chrome plating, lap the downstream side of the valve body.
NOTE: If the second flange face of the valve body (03-340) is out of tolerances, do the above
reworking.
SUBTASK 36-11-58-010-008-A01
(3) Removal of the Existing Hard-Chrome Plating
(a) Install the valve body (03-340) on a grinding machine:
– Attach the downstream side of the valve body to the plate of the machine.
– Center the valve body according to the diameter "Y".
– Set the position of the valve body according to the dimension 57,8 (0/+0,3) mm (2.276
to 2.287 in) on the side of the support plate of the pneumatic actuator.
– Set the position of the valve to obtain the symmetry of 0,10 mm (0.00394 in) of the 30
(+0,024/-0,007) mm diameters (1.1808 to 1.1820 in).
(b) Remove the hard-chrome plating
36-11-58 Page 6003

Apr 01/09
6740E SERIES
1 Grind the hard-chrome plating area of a length of 21 ± 0,8 mm (0.795 to 0,858 in) to
get a diameter "A" between 99.8 and 100,5 mm (3.929 to 3.957 in).
The maximum Ra roughness must be 0,8 micron (31.49 microinches).
2 Spotface a datum area on an unmachined area next to the hard-chrome plating

area. This datum area is used as a reference for the grinding of the hard-chrome
plating of the valve body (Ref. Fig. 6001).
SUBTASK 36-11-58-160-007-A01
(4) Cleaning of the Valve Body (03-340)
(a) Do ultrasonic cleaning of the valve body (03-340) (Ref. TASK 36-11-58-100-801-A01).
SUBTASK 36-11-58-330-001-A01
(5) Hard-Chrome Plating of the Valve Body (03-340)
(Ref. Fig. 6001)
(a) Material of the valve body Z20CNWS21-12-03 per AFNOR Specification.
(b) Perform a treatment by hard-chrome electrolytic deposit as per the ISO-6158 specification
over a 21 ± 0,8 mm (0.795 to 0,858 in) length. The new hard-chrome plating thickness
after grinding, must be such that the final valve body bore diameter after grinding be:
99,6 (+0/+0,054) mm (3.921 to 3.923 in).
(c) Make sure that chrome plating is correctly done around the bores diameters 16 mm
(0.630 in) and 17,8 mm (0.701 in).
SUBTASK 36-11-58-330-002-A01
(6) Grinding of the Hard-Chrome Plating
(Ref. Fig. 6001)
(a) Install, center and set the position of the valve body on a grinding machine with the
center unmachined reference spot as a center reference of the valve body (03-340)
(Ref. SUBTASK 36-11-58-010-008-A01).
(b) Grind the hard-chrome plating area over a length of 21 ± 0,8 mm (0.795 to 0,858 in) to get
a diameter "A" of 99,6 (+0/+0,054) mm (3.921 to 3.923 in).
(c) The Ra roughness must be 0,8 micron (31.49 microinches).
(d) Remove the excess of chrome plating on the two sides of the treated area as follows:
1 Grind to 99,6 (+0,1/+0,2) mm (3.925 to 3.929 in) the "A" diameter, to remove the
excess of hard-chrome plating on the two sides of the chrome plated area.
2 Break the angles on the two sides of the chrome plated area.
(e) Do a chamfer of 0,5 mm at 45° on the chrome plated area at the location of the diameters
17,8 mm (0.701 in) and 16 ± 0,5 mm (0.630 to 0.649 in).
SUBTASK 36-11-58-300-001-A01
(7) Reworking of the Valve Body (03-340) Bore
(a) If necessary, rework the score traces in the valve body (03-340) bore areas.
36-11-58 Page 6004

Apr 01/09
6740E SERIES
(b) Spotface the contact area of the sealing rings (03-220) and (03-320) if necessary, while
conforming to the dimension 2,1 (+0,15/+0) mm (0.0826 to 0.0885 in).
SUBTASK 36-11-58-210-002-A01
(8) Final Check after Reworking
(a) Make sure that the symmetry of the hard-chrome area with the "Y" common area
is within 0,1 mm (0.00394 in).
(b) Make sure that the cylindricity of the hard-chrome area is within 0,03 mm (0.00118 in).
(c) The part can be accepted for further use if within the above-specified values in steps
(a) and (b).
SUBTASK 36-11-58-390-001-A01
(9) Marking
Engrave a letter R at the end of the part number of the valve body: 6740-0431.
SUBTASK 36-11-58-300-002-A01
(10) Passivation
(a) Degreasing
Degrease in perchlorethylene vapor for 5 minutes.
(b) Chemical degreasing
Degrease in a bath compound of alkaline material at 65 °C ± 5 °C (140 °F to 158 °F).
(c) Rinsing
Rinse in clean running water.
(d) Etching
Do the treatment at ambient temperature.

Dip the valve body for 10 minutes in the solution that follows:
– Demineralized water: 67,5 % in volume

– Fluorydric acid: 2,5 % in volume
– Nitric acid: 30 % in volume
(e) Rinsing
Rinse in clean running water.
(f) Passivation treatment
Do the treatment at ambient temperature.

Dip the valve body in the solution that follows:
– Demineralized water: 77,5 % in volume

– Nitric acid: 20 % in volume
– Sodium bichromate: 2,5 % in volume
36-11-58 Page 6005

Apr 01/09
6740E SERIES
(g) Rinsing
Rinse in cold running water.
(h) Drying
Dry in dry, clean compressed air.
(i) Check
Do a visual check at the end of the treatment. The treated area must not show stains,
pitting and veining marks.
(j) Final assembly
Install the new threaded insert.

Engrave if necessary the arrow indicating the fluid flow direction.
E. Close-up
Not applicable
36-11-58 Page 6006

Apr 01/09
6740E SERIES
+ 0,024
Ø 30 - 0,007 mm
(Dia. 1.180 to 1.182 in)
+ 0,5
16 0 mm
(Dia. 0.630 to 0.649 in) 0,1 mm
(0,0039 in) Y
0,15 mm Y
(0,0059 in)
(Dia. 2.276 to 2.287 in)
Ø 57,8 - 0 mm
+ 0,3
Y
"Y"
COMMON
AREA
12° ± 10
(Dia. 2.276 to 2.287 in)
Ø 57,8 - 0 mm
+ 0,3
(0.0826 to 0.0885 in)

2,1 0 mm
+ 0,15
R 0,3 mm max.
(0.012 in max.)
Ø 17,8 mm
(Dia. 0.701 in)
Ø22 mm
(Dia. 0.866 in)
+ 0,024
Ø 30 - 0,007 mm
(Dia. 1.180 to 1.182 in)
ai8738a01.cgm
Repair No. 2: Reworking of the Valve Body (03-340)

Figure 6001/GRAPHIC 36-11-58-991-035-A01
36-11-58 Page 6007

Apr 01/09
6740E SERIES
36-11-58 Page 6008

Apr 01/09
6740E SERIES
ASSEMBLY
TASK 36-11-58-440-801-A01
1. Assembly of the Pneumatic Actuator S/A (02-001)
Self-explanatory

M23C NEVER SEEZ NSB4M LUBRICATING MATERIAL
(a) Instrumentation

METAL DIAL GAUGE 1 RANGE: 0 TO 15 BAR (0 TO 218 PSIG)
FLOWMETER 1 0 TO 300 L/MIN (0 TO 10.6 CU.FT/MIN)
(b) Energy Sources

COMPRESSED AIR SUPPLY 1 6 BAR REL. (87 PSIG)
(c) Equipment

PRESSURE REDUCING VALVE 1 TO BE FITTED TO THE INSTALLATION
CONNECTING ENDS TO TEST 1 (REF. FIG. 1003)
UNION
(d) Special Tools

T08 M65725603 1 ACTUATOR SPRING COMPRESSION TOOL
36-11-58 Page 7001

Oct 01/07
6740E SERIES

GRAPHIC-36-11-58-991-010-A01 1000 FIGURE 1003
GRAPHIC-36-11-58-991-015-A01 7000 FIGURE 7001
GRAPHIC-36-11-58-991-016-A01 7000 FIGURE 7002
GRAPHIC-36-11-58-991-017-A01 7000 FIGURE 7003
C. Job Set-up
SUBTASK 36-11-58-460-001-A01
(1) Preparation of the Parts for the Piston (02-410)
(Ref. Fig. 7001)
(a) Rework the gap of the sealing rings (02-380) with a file.
(b) Place the sealing ring (02-380) into the body (02-420).
(c) Make sure that the gap is within 0,2 and 0,21 mm (0.0078 to 0.0118 in) with a setting
shim (Ref. Fig. 7001).
(d) Remove the sealing ring (02-380) of the body (02-420).
(e) Cut the expander ring (02-400) to obtain a 140 mm (5.51 in).
36-11-58 Page 7002

Oct 01/07
6740E SERIES
+ 0,1
0,2 0 mm
(0.0078 to 0.0118 in)
BODY S/A
(02-420A)
SEALING RING
(02-380)
SETTING SHIM
FOR TYPE 6740E010000
+ 0,1
0,2 0 mm
(0.0078 to 0.0118 in)
+ 0,2
RADIUS: 11 0 mm
(0.433 to 0.441 in)
BODY S/A
(02-420B)
SEALING RING
(02-380)
SETTING SHIM
(2.44 in)
62 mm
ai5861a01.cgm
FOR TYPE 6740E010000 Amdt. A
Preparation of the Piston (02-410)

Figure 7001/GRAPHIC 36-11-58-991-015-A01
36-11-58 Page 7003

Oct 01/07
6740E SERIES
D. Procedure
NOTE: Upon assembly, apply a layer of lubricating material (M23C) on the threads of non-metallized
screw.
SUBTASK 36-11-58-460-002-A01
(1) Assembly of the Piston (02-410)
(Ref. Fig. 7002)
(a) Install the expander ring (02-400) in its piston mounting groove with its tabs orientated
towards the piston rings.
(b) Install the two sealing rings (02-380) their slots 180° apart and 90° with regard to the
expander ring (02-400) gap.
(c) Install the flexible ring (02-390) (Ref. Fig. 7002).
(d) Place the guide ring (02-370) into the groove of the piston (02-410).
36-11-58 Page 7004

Oct 01/07
6740E SERIES
PISTON GUIDE RING

(02-410) (02-270)
A
SEALING RING
(02-380)
FLEXIBLE RING
(02-390)
TABS AGAINST
PISTON
SEALING RINGS SOLE
PISTON
(02-410)
EXPANDER RING
(02-400)
THIS SIDE
AGAINST PISTON
GROOVE
ai5862a01.cgm
EXPANDER RING
(02-400)
Assembly of the Piston (02-410)

Figure 7002/GRAPHIC 36-11-58-991-016-A01
36-11-58 Page 7005

Oct 01/07
6740E SERIES
SUBTASK 36-11-58-410-001-A01
(2) Installation of the Piston (02-410)
(Ref. Fig. 7003)
(a) Insert the piston equipped (02-410) into the body (02-420). Manually, make sure several
times it moves freely.
(b) Put the piston (02-410) in position, install the support (02-360) and fix it with the screws
(02-350) and the nuts (02-340). Torque the nuts (02-340) and the screws (02-350) to the
specified torque value (Ref. TASK 36-11-58-820-803-A01).
(c) Put in position the two springs (02-320) and the ring (02-330) into the piston (02-410).
SUBTASK 36-11-58-410-002-A01
(3) Installation of the Cover (02-290)
(a) Place the cover (02-290) and squeeze the springs (02-320) with an actuator spring
compression tool (T08).
(b) Attach the cover (02-290) with the six screws (02-300) and six washers (02-310). Torque
the screws (02-300) to the specified torque value (Ref. TASK 36-11-58-820-803-A01).
(c) Remove the actuator spring compression tool (T08), complete the assembly with two
screws (02-300) and two washers (03-310). Torque the screws (02-300) to the specified
torque value (Ref. TASK 36-11-58-820-803-A01).
E. Close-up
Not applicable
36-11-58 Page 7006

Oct 01/07
6740E SERIES
ACTUATOR BODY PISTON

(02-420) (02-410)
SCREWS
(02-350)
SUPPORT
NUTS (02-360)
(02-340)
ai5863a01.cgm
Installation of the Piston (02-410)

Figure 7003/GRAPHIC 36-11-58-991-017-A01
36-11-58 Page 7007

Oct 01/07
6740E SERIES
TASK 36-11-58-440-802-A01
2. Assembly of the Regulator S/A
Self-explanatory

M01X WATER-PROOF PNR M734C-P1200 ABRASIVE PAPER

C. Job Set-up
Not applicable
D. Procedure
screw.
SUBTASK 36-11-58-440-001-A01
(1) Assembly of the Regulator S/A
(a) Place the sealing ring (02-130) on the seat (02-100).
(b) Place the seat equipped into the body (02-420) and fix it with the screw (02-110) and
the washer (02-120). Torque the screws (02-110) to the specified torque value (Ref.
TASK 36-11-58-820-803-A01).
(c) Rework the gap of the sealing ring (02-070) with abrasive paper (M01X).
(d) Make sure that the gap is within 0,1 and 0,2 mm (0.0039 to 0.0079 in).
(e) Place the sealing ring (02-070) on the spacer (02-040).
(f) Place the spring (02-090) and the clapper (02-080).
(g) Introduce the sealing ring (02-070) and the spacer (02-040) into the body (02-420).
(h) Place three shims (02-060) and one shim (02-050).
(i) Install the spring (02-030), the stop (02-020) and the retaining ring (02-010).
36-11-58 Page 7008

Oct 01/07
6740E SERIES
E. Close-up
Not applicable
36-11-58 Page 7009

Oct 01/07
6740E SERIES
TASK 36-11-58-410-801-A01
3. Installation of the Microswitch S/A (02-260) and the Electrical Connector (02-180)
(Ref. IPL Fig. 02)
Self-explanatory

M04B LOCTITE 222 ADHESIVE MATERIAL
M06B CEMENT SILASTIC RTV732 SEALING MATERIAL
M63B LOCTITE 648 ADHESIVE MATERIAL
(2) Tools Fixtures and Equipment
(a) Special Tools

NP 92086A01
T03 M82000189-708 1 CONNECTION CABLE

GRAPHIC-36-11-58-991-018-A01 7000 FIGURE 7004
GRAPHIC-36-11-58-991-019-A01 7000 FIGURE 7005
GRAPHIC-36-11-58-991-020-A01 7000 FIGURE 7006
C. Job Set-up
Not applicable
36-11-58 Page 7010

Oct 01/07
6740E SERIES
D. Procedure
screw.
SUBTASK 36-11-58-440-002-A01
(1) Assembly of the Microswitch S/A (02-260)
(Ref. Fig. 7004)
(Ref. Fig. 7005)
(a) Install the microswitch (02-281), a shim, the microswitch blade (02-285), the stop plate
(02-284) on the microswitch base (02-286) (Ref. Fig. 7004).
(b) Attach this assembly with the screws (02-282) and the nuts (02-283).
(c) Torque the screws (02-282) and the nuts (02-283) to the specified torque value (Ref.
TASK 36-11-58-820-803-A01).
(d) Secure the screws with adhesive material (M63B).
(e) Remove the shim.
(f) Cut the three wires of the Microswitch S/A (02-260) to a length of 70 mm (2.75 in) and
strip their ends over a length of 5 mm (0.197 in).
(g) Cut the sleeve (02-250) to a length of 50 mm (1.97 in).
(h) Insert the wires in the sleeve (02-250).
(i) Crimp the three pins (02-215) of the electrical connector (02-180) onto the stripped
wire ends.
(j) Thread the wires through the nut (02-240) and the actuator body (02-420) and insert
them into the electrical connector (02-180).
(k) Install the electrical connector (02-180) on the actuator body (02-420), attach with the
screws (02-190), (02-210) and washers (02-200). Torque the screws (02-190) and
(02-200) to the specified torque value (Ref. TASK 36-11-58-820-803-A01).
(l) Screw and secure with adhesive material (M04B) the nut (02-240) on the electrical
connector (02-180).
(m) Attach the microswitch base (02-286) equipped of the Microswitch S/A (02-260) on
the actuator body (02-420) with the two screws (02-270) complete with the washers
(02-280). Do not tighten.
SUBTASK 36-11-58-820-001-A01
(2) Adjustment of the Microswitch S/A (02-260)
(Ref. Fig. 7006)
(a) Install the special tool (T07) onto the actuator body (02-420) and connect the position
indication box (T02) and the connection cable (T03).
36-11-58 Page 7011

Oct 01/07
6740E SERIES
(b) Put the Microswitch S/A (02-260) in contact with the piston NOT CLOSED light on. With a
screw of the special tool (T07) push the microswitch and secure it at 0,5 mm (0.0197 in)
after a releasing of the microswitch. Make sure that, on the position indication box (T02),
NOT OPEN light is closed. If the indication is good, torque the two screws (02-270) to a
(c) Remove the position indication box (T02), the connection cable (T03) and the special
tool (T07).
(d) Secure the wire of the microswitch in the groove of the actuator body (02-420) with
sealing material (M06B) (Ref. Fig. 7005).
(e) Install the casing (02-140), attach with the screws (02-150), (02-170) complete with the
washers (02-160). Torque the screws (02-150) and (02-170) to the specified torque
value (Ref. TASK 36-11-58-820-803-A01).
E. Close-up
Not applicable
36-11-58 Page 7012

Oct 01/07
6740E SERIES
M63B
ADHESIVE MATERIAL
SHIM of 0,65 ± 0,05 mm

(0.0236 to 0.275 in)
(2.677 to 2.834 in)

70 ± 2 mm
50 ± 2 mm
(1.889 to 2.047 in)
ai5864b01.cgm
Wiring Sub-Assembly
Figure 7004/GRAPHIC 36-11-58-991-018-A01
36-11-58 Page 7013

Oct 01/07
6740E SERIES
ACTUATOR BODY
MATERIAL CODE (M06B) (02-420)
F
SCREWS
(02-210)
AND WASHERS
(02-200)
KEY
F
2
1
3
SCREWS SWITCH MICROSWITCH NUT ELECTRICAL

(02-190) (02-281) BASE (02-240) CONNECTOR
(02-286) (02-180)
MICROSWITCH
SLEEVE BLADE
(02-250) (02-285)
1
NO
C PINS
2
NC (02-225)
PISTON
(02-410)
SCREWS SWITCH STOP BLADE SCREWS

(02-282) (02-281) (02-284) (02-270)
ai5865a01.cgm
AND NUTS AND WASHERS

(02-283) (02-280)
Installation of the Switch Assembly (02-260)

Figure 7005/GRAPHIC 36-11-58-991-019-A01
36-11-58 Page 7014

Oct 01/07
6740E SERIES
MICROSWITCH S/A
T07 (02-260)
SPECIAL TOOL
PISTON
(02-410)
T03
CONNECTION CABLE
T02
POSITION
INDICATION
T07 BOX
SPECIAL TOOL
SCREW
(02-270)
MICROSWITCH S/A
(02-260)
MICROSWITCH
BASE
(02-286)
+ 0,2
0,5 0 mm
(0.0196 to 0.0275 in)
AFTER RELEASING OF THE
ai5866a01.cgm
MICROSWITCH S/A (02-260)
Adjustment of the Microswitch S/A (02-260)

Figure 7006/GRAPHIC 36-11-58-991-020-A01
36-11-58 Page 7015

Oct 01/07
6740E SERIES
TASK 36-11-58-440-803-A01
4. Assembly of the Butterfly S/A (03-280)
Self-explanatory

(2) Tools Fixtures and Equipment
(a) Special Tools

T06 M65724008 1 RIVETING TOOL

GRAPHIC-36-11-58-991-021-A01 7000 FIGURE 7007
C. Job Set-up
Not applicable
D. Procedure
screw.
SUBTASK 36-11-58-440-003-A01
(1) Assembly of the Butterfly S/A (03-280)
(Ref. Fig. 7007)
(a) With a 2 mm (0.079 in) thickness shim, make sure that the butterfly groove is in good
condition. If you observe burrs, gring them with a thin file.
(b) Install the expander ring (03-330) into the groove of the butterfly (03-280).
(c) Install the sealing ring (03-320) and the flexible ring (03-310).
36-11-58 Page 7016

Oct 01/07
6740E SERIES
(d) Put in position the plate (03-290) and secure it with a rivet (03-300).
NOTE: Do the riveting on the butterfly face opposite to the plate (03-300) with a
riveting tool (T06).
NOTE: Make sure that the flexible ring (03-310) does not protrude from the sealing
ring periphery.
(e) Insert the flexible ring (03-310) free ends through the plate (03-290) slot. Insert a shim
between the sealing ring (03-320) and the flexible ring (03-310), in front of the plate
(03-290) to maintain the flexible ring (03-310) ends against the butterfly groove side. Fold
the flexible ring (03-310) ends over the plate edges.
(f) Fold back the tab of the plate (03-290).
(g) Install the screw (03-286) into the hole in the right top of the butterfly assy (03-280).
(h) Torque the screws (03-286) to the specified torque value (Ref. TASK
36-11-58-820-803-A01).
SUBTASK 36-11-58-410-003-A01
(2) Installation of the Butterfly Assy (03-280)
(Ref. IPL Fig. 01 and
Ref. IPL Fig. 03)
NOTE: Apply a layer of lubricating material (M23C) on the contact parts of the shaft (03-270),
the butterfly assy (03-280) and the pin (03-260).
(a) Insert the butterfly assy (03-280) into the valve body (03-340).
(b) Insert the shaft (03-270) into the valve body (03-340) and the butterfly assy (03-280).
(c) Insert the pin (03-260) into the butterfly assy (03-280).
(d) Tap lightly on the head of the pin to put it in position.
(e) Attach with the nut (03-240) complete with the washer (03-250). Torque the nut (03-240)
to the specified torque value (Ref. TASK 36-11-58-820-803-A01).
E. Close-up
Not applicable
36-11-58 Page 7017

Oct 01/07
6740E SERIES
PLATE
(03-290)
FLEXIBLE
RING
(03-310)
ENDS BUTTERFLY S/A
(03-280)
SH SEALING RING
IM
(03-320)
VIEW FROM BB
FOLDED TAB
A FLEXIBLE
PLATE RING
(03-290) (03-310)
SEALING RING
(03-320)
BUTTERFLY S/A
(03-280)
VIEW FROM AA A
B RIVET
FLEXIBLE RING (03-300)
(03-310)
SEALING RING
(03-320) PLATE
(03-290)
EXPANDER RING
(03-330) BUTTERFLY S/A
(03-280)
T06
ai5867a01.cgm
B RIVETING TOOL
Assembly of the Butterfly S/A (03-280)

Figure 7007/GRAPHIC 36-11-58-991-021-A01
36-11-58 Page 7018

Oct 01/07
6740E SERIES
TASK 36-11-58-410-802-A01
5. Installation of the Upper Bearing
(Ref. IPL Fig. 03)
Self-explanatory


C. Job Set-up
Not applicable
D. Procedure
screw.
SUBTASK 36-11-58-410-004-A01
(1) Installation of the Upper Bearing
(a) Introduce the bearing (03-120) and the two sealing rings (03-220) into the bore of the body.
NOTE: Make sure that the slot of the sealing rings are opposed.
(b) Install the plug (03-230) and fix it with the two screws (03-060) and the two washers
(03-070) only. Torque the screws (03-060) to the specified torque value (Ref. TASK
36-11-58-820-803-A01).
E. Close-up
Not applicable
36-11-58 Page 7019

Oct 01/07
6740E SERIES
TASK 36-11-58-820-801-A01
6. Adjustment of the Clearance between the Butterfly S/A and the Valve Body
Self-explanatory

(a) Special Tools


GRAPHIC-36-11-58-991-022-A01 7000 FIGURE 7008
C. Job Set-up
Not applicable
D. Procedure
screw.
SUBTASK 36-11-58-820-002-A01
(1) Adjustment of the Clearance between the Butterfly S/A and the Valve Body
(Ref. Fig. 7008)
(a) Place the spacer (03-150).
(b) Install the special tool (T05) on the plug (03-230).
(c) Install a 0,5 mm (0.0197 in) thickness shim between the Butterfly S/A lip (03-280) in
closed position and the Body S/A (03-340).
(d) Push with a special tool (T05) on the shaft (03-270) until the shim is locked.
(e) Measure the "X" dimensions to determine the number of shims (03-130)
and (03-140) until the shim is locked (round down to value 5/100 (0.002 in).
Example: 0,18 mm (0.0709 in) → 0,15 mm (0.0591 in).
36-11-58 Page 7020

Oct 01/07
6740E SERIES
(f) Remove the special tool (T05) and the shim.
(g) Complete the assembly of the plug (03-230) with the two screws (03-060) and the
washers (03-070). Torque the screws (03-060) to the specified torque value (Ref. TASK
36-11-58-820-803-A01).
(h) Install the shims (03-130) and (03-140).
E. Close-up
Not applicable
36-11-58 Page 7021

Oct 01/07
6740E SERIES
T06
RIVETING TOOL
PLUG
(03-230)
BODY S/A
(03-340)
BUTTERFLY S/A
(03-280)
SHAFT
(03-270)
SHIM 0,5 mm (0.0197 in)
SPACER
(03-150)
BUTTERFLY S/A SHIM
(03-280) 0,5 mm (0.0197 in)
BODY S/A SPACER
(03-340) (03-150)
BODY S/A
ai5868a01.cgm
(03-340)
Adjustment of the Clearance between the Butterfly S/A (03-280) and the Body (03-340)
Figure 7008/GRAPHIC 36-11-58-991-022-A01
36-11-58 Page 7022

Oct 01/07
6740E SERIES
TASK 36-11-58-410-803-A01
7. Installation of the Lower Bearing
Self-explanatory

(a) Special Tools


C. Job Set-up
Not applicable
D. Procedure
screw.
SUBTASK 36-11-58-410-005-A01
(1) Installation of the Lower Bearing
(a) Introduce the bearing (03-120).
(b) Place the shim (03-110) and the spring (03-100).
(c) Install the special tool (T05). Compress the spring (03-100) and place the washer
(03-080) and the retaining ring (03-090).
NOTE: The internal chamber of the washer (03-080) is orientated to the retaining
ring (03-090) side.
(d) Remove the special tool (T05).
(e) Make sure that the clearance between the Butterfly S/A lip and the Body S/A is 0,50 to
0,55 mm (0.197 to 0.021 in) max.
36-11-58 Page 7023

Oct 01/07
6740E SERIES
(f) Install the plug (03-050) and fix it with the four screws (03-060) and washers
(03-070). Torque the screws (03-060) to the specified torque value (Ref. TASK
36-11-58-820-803-A01).
E. Close-up
Not applicable
36-11-58 Page 7024

Oct 01/07
6740E SERIES
TASK 36-11-58-790-801-A01
8. Internal Leakage Test
Self-explanatory
(a) Special Tools

T10 M82000633 1 LEAKAGE TEST TOOL
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 36-11-58-790-003-A01
(1) Internal Leakage Test
(Ref. Fig. 7009)
(Ref. Fig. 7010)
(a) Install the leakage valve tool (T10) on the Body S/A (03-340).
(b) Adjust the closed position of the Butterfly S/A (03-280) with the leakage valve tool (T10)
and the depth gage.
NOTE: Make sure that (h - h’) is between 1 and 3 mm (0.039 and 0.098 in) (Ref.
Fig. 7009).
(c) Install the connecting flanges (T01) on the Body S/A (03-340).
(d) Install the plug and the seal of the leakage valve tool (T10) on the Body S/A (03-340).
(e) Install the whole assembly on the test set-up (Ref. Fig. 7010).
(f) Apply a “P1” pressure of 13,6 bar rel. (197.2 psig).
NOTE: Make sure that “Q1” airflow is less than or equal to 300 l/min (10.59 cu.ft/min).
E. Close-up
Not applicable
36-11-58 Page 7025

Oct 01/07
6740E SERIES
DEPTH GAGE
H'
UPSTREAM SIDE DOWNSTREAM SIDE

OPENING
DIRECTION
H
BUTTERFLY S/A
(03-280)
VALVE BODY S/A

(03-340)
ai7061a01.cgm
Butterfly Closed Position Adjustment

Figure 7009/GRAPHIC 36-11-58-991-033-A01
36-11-58 Page 7026

Oct 01/07
6740E SERIES
Q1
FLOWMETER
P1
T10
LEAKAGE TEST TOOL
SHUT-OFF
AIR
VALVE PRESSURE
SUPPLY
PRESSURE
REDUCING
VALVE
T01
CONNECTING FLANGES
ai7062a01.cgm
Internal Leakage Test

Figure 7010/GRAPHIC 36-11-58-991-034-A01
36-11-58 Page 7027

Oct 01/07
6740E SERIES
TASK 36-11-58-440-804-A01
9. Assembly of the Lever S/A
Self-explanatory


GRAPHIC-36-11-58-991-023-A01 7000 FIGURE 7009
C. Job Set-up
Not applicable
D. Procedure
screw.
SUBTASK 36-11-58-440-004-A01
(1) Assembly of the Lever S/A
(Ref. Fig. 7011)
(a) Assemble the Lever S/A (03-160) and the rod (03-210).
(b) Place the pin (03-180) and fix it with the lock washer (03-190) and the retaining ring
(03-200).
(c) Deform the lock washer against the retaining ring.
(d) Orient the Lever S/A (Ref. Fig. 7011) and fix it with the screw (03-060). Torque the screw
E. Close-up
Not applicable
36-11-58 Page 7028

Oct 01/07
6740E SERIES
SCREW (03-060)
PIN (03-180)
LEVER S/A (03-160B)
FOR TYPE 6740E010000 Amdt. A
ROD (03-210)
WASHER (03-190)
RETAINING RING (03-200) SHAFT (03-270)
SCREW (03-060)
LEVER S/A (03-160A)

PIN (03-180)
FOR TYPE 6740E010000
ROD (03-210) SHAFT (03-270)
WASHER (03-190)
CASTING MARK
RETAINING RING (03-200)
ai5869a01.cgm
Assembly of the Lever S/A (03-160)

Figure 7011/GRAPHIC 36-11-58-991-023-A01
36-11-58 Page 7029

Oct 01/07
6740E SERIES
TASK 36-11-58-410-804-A01
10. Installation of the Test Union
Self-explanatory


C. Job Set-up
Not applicable
D. Procedure
screw.
SUBTASK 36-11-58-410-006-A01
(1) Installation of the Test Union
(a) Install the clapper (03-020) in the union (03-010).
NOTE: Take care you install the clapper in its correct position in the union, the flat side
must be placed towards the outside (spring end). Make sure that the clapper
moves freely in the union.
(b) Apply a layer of lubricating material (M23C) on the thread of the union (03-010).
(c) Install the spring (03-040) and the gasket (03-030) on the union (03-010).
NOTE: Orientate the domed side of the seal towards the valve body.
(d) Install the Union S/A (03-010) on the valve body. Torque the Union S/A (03-010) to the
(e) Install the lock-washer (01-080) on the union (03-010), attach with the screw
(01-090). Torque the screw (01-090) to the specified torque value (Ref. TASK
36-11-58-820-803-A01).
E. Close-up
Not applicable
36-11-58 Page 7030

Oct 01/07
6740E SERIES
TASK 36-11-58-410-805-A01
11. Installation of the Pneumatic Actuator S/A (01-010) on the Butterfly Valve S/A (01-020)
Self-explanatory


GRAPHIC-36-11-58-991-024-A01 7000 FIGURE 7010
C. Job Set-up
Not applicable
D. Procedure
screw.
SUBTASK 36-11-58-410-007-A01
(1) Installation of the Pneumatic Actuator S/A (01-010) on the Butterfly Valve S/A (01-020)
(a) Install the preformed packing (01-060) on the actuator body.
(b) Install the Pneumatic Actuator S/A (01-010) on the Butterfly Valve S/A (01-020).
(c) Install the four screws (01-040), washers (01-050) and nuts (01-030). Do not tighten.
SUBTASK 36-11-58-820-003-A01
(2) Adjustment of the Butterfly S/A
(Ref. Fig. 7012)
(a) Apply a 6 bar rel. (87 psig) pressure through the test pressure to close the butterfly.
NOTE: The butterfly is closed.
(b) Make sure that H - H’ is between 1 and 3 mm (0.039 to 0.098 in).
(c) Torque the nuts (01-030) to the specified torque value (Ref. TASK 36-11-58-820-803-A01).
(d) Carry out three opening/closing and make sure that the clearance is always correct.
36-11-58 Page 7031

Oct 01/07
6740E SERIES
E. Close-up
Not applicable
36-11-58 Page 7032

Oct 01/07
6740E SERIES
DEPTH GAGE
H'
UPSTREAM SIDE DOWNSTREAM SIDE

OPENING
DIRECTION
H
BUTTERFLY S/A
(03-280)
VALVE BODY S/A

(03-340) ai5870a01.cgm
Butterfly Closed Position Adjustment

Figure 7012/GRAPHIC 36-11-58-991-024-A01
36-11-58 Page 7033

Oct 01/07
6740E SERIES
TASK 36-11-58-410-806-A01
12. Installation of the Threaded Cap (01-100)
Self-explanatory


C. Job Set-up
Not applicable
D. Procedure
screw.
SUBTASK 36-11-58-410-008-A01
(1) Installation of the Threaded Cap (01-100)
(a) Install the threaded cap (01-100) onto the union (03-010). Torque the threaded cap
(b) Install the cable (01-120) and the two sleeves (01-110) on the threaded cap (01-100)
and the actuator body (02-340).
(c) Crimp the sleeves (01-110).
E. Close-up
Not applicable
36-11-58 Page 7034

Oct 01/07
6740E SERIES
TASK 36-11-58-780-801-A01
13. Closing/Opening Test of the Clapper
Self-explanatory

(a) Special Tools

NP 92086A01

GRAPHIC-36-11-58-991-011-A01 1000 FIGURE 1004
PGBLK-36-11-58-1 1 DESCRIPTION AND OPERATION
SUBTASK-36-11-58-060-001-A01 3000 DISASSEMBLY OF THE REGULATOR
SUBTASK-36-11-58-440-001-A01 7000 ASSEMBLY OF THE REGULATOR S/A
C. Job Set-up
Not applicable
D. Procedure
screw.
SUBTASK 36-11-58-780-003-A01
(1) Closing/Opening Test of the Clapper
(Ref. Fig. 1004)
NOTE: The closing and re-opening pressure values are different from those mentioned in
DESCRIPTION AND OPERATION because of the difference of temperature, the tests
being performed at normal ambient temperature.
(a) With the position indication box, do a check of the indication:
– OPEN indicator light illuminated.
36-11-58 Page 7035

Oct 01/07
6740E SERIES
(b) At the beginning of closing, do a check for a P1 supply pressure between 5,6 and 5,9 bar
rel. (81.22 to 85.57 psig) with the position indication box (T02):
– NOT OPEN indicator light illuminated.
(c) Reduce P1 supply pressure and make sure that OPEN indicator light comes on for a P1
pressure greater than or equal to 3,44 bar rel. (49.89 psig).
(d) Switch off pneumatic and electrical power supplies, and remove the equipment from
installation.
(e) If the test is not correct, disassemble the Regulator S/A (SUBTASK
36-11-58-060-001-A01), re-assemble the Regulator S/A (SUBTASK
36-11-58-440-001-A01) and do the test again.
E. Close-up
Not applicable
36-11-58 Page 7036

Oct 01/07
6740E SERIES
TASK 36-11-58-780-802-A01
14. Operational Tests
Self-explanatory

PGBLK-36-11-58-1000 1000 TESTING AND FAULT ISOLATION
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 36-11-58-780-004-A01
(1) Operational Tests
(a) After the assembly of the overpressure valve, carry out the operational test specified
in TESTING AND FAULT ISOLATION.
(b) If the tests carried out are correct, safety complete the unit (Ref. Fig. 2 Sheet 1 and 2).
E. Close-up
Not applicable
36-11-58 Page 7037

Oct 01/07
6740E SERIES
36-11-58 Page 7038

Oct 01/07
6740E SERIES
FITS AND CLEARANCES
TASK 36-11-58-820-802-A01
1. Fits and Clearances
(Ref. Fig. 8001)
(Ref. Fig. 8002)
A. Fits and Clearances Table
3 4
ORIGINAL Mfg. LIMITS IN SERVICE WEAR LIMITS
1 2
ASSEMBLY
FIG. MATING IPL FITS MILLIMETER FIT LIMITS MILLIMETER MAXIMUM
CLEARANCES
REF. FIGURE AND (INCH) (INCH) ALLOWABLE
MILLIMETER (INCH)
LETTER ITEM No CLEARANCE
Minimum Maximum Mini- Maximum Mini- Maximum MILLIMETER (INCH)
mum mum
OD 4,988 4,996 4,97 4,996

(03-180) (0.1964) (0.1967) 0,004 0,024 (0.1956) (0.1967) 0,055
A
ID 5 5,012 (0.00016) (0.00095) 5 5,025 (0.0022)
(03-160) (0.1968) (0.1973) (0.1968) (0.1978)
OD 3,988 3,996 3,97 3,996

(03-180) (0.157) (0.1573) 0,004 0,024 (0.1563) (0.1573) 0,055
B
ID 4 4,012 (0.00016) (0.00095) 5 4 (0.0022)
(03-160) (0.1575) (0.1580) (0.1968) (0.1585)
OD 4,988 4,996 4,97 4,996

(02-360) (0.1964) (0.1967) 0,104 0,13 (0.1957) (0.1967 0,23
C
ID 5,1 5,118 (0.00409) (0.00512) 5,1 5,20 (0.0091)
(03-210) (0.2008) (0.2015) (0.2008) (0.2047)
OD 3,988 3,996 3,97 3,996

(03-180) (0.157) (0.1573) 0,014 0,04 (0.1563) (0.1573) 0,1
D
ID 4,01 4,028 (0.00055) (0.00157) 4,01 4,07 (0.00393)
(03-210) (0.1579) (0.1586) (0.1579) (0.1602)
OD 13,883 13,894 13,870 13,894

(03-270) (0.5465) (0.5470) 0,056 0,097 (0.5461) (0.5470) 0,16
E
ID 13,95 13,98 (0.00220) (0.00381) 13,95 14,03 (0.0063)
(03-120) (0.5492) (0.5504) (0.5492) (0.5524)
OD 13,883 13,894 13,870 13,894

(03-270) (0.5465) (0.5470) 0,056 0,097 (0.5461) (0.5470) 0,16
F
ID 13,95 13,98 (0.00220) (0.00381) 13,95 14,03 (0.0063)
(03-120) (0.5492) (0.5504) (0.5492) (0.5524)
36-11-58 Page 8001

Oct 01/07
6740E SERIES
A
FOR TYPE :
6740E010000 Amdt. A
A A
B
ai5871a01.cgm
Fits and Clearances

Figure 8001/GRAPHIC 36-11-58-991-025-A01
36-11-58 Page 8002

Oct 01/07
6740E SERIES
A
FOR TYPE :
6740E010000 Amdt. A
A
F
ai5872a01.cgm
Fits and Clearances

Figure 8002/GRAPHIC 36-11-58-991-026-A01
36-11-58 Page 8003

Oct 01/07
6740E SERIES
TASK 36-11-58-820-803-A01
2. Tightening Torques
A. Table of Tightening Torques
CAUTION: THE TIGHTENING TORQUES IN THE TABLE HEREUNDER ARE THE MINIMUM
AND MAXIMUM ADVISED VALUES. TO GET A CORRECT TORQUE, TIGHTEN TO
THE RATED TORQUE.
IPL FIG. TIGHTENING TORQUE

AND ITEM DESCRIPTION daN.m and (lbf. in)
No Minimum Maximum
01-030 NUT 0,84 (74.347) 1,02 (90.277)
01-090 SCREW 0,25 (22.127) 0,3 (26.552)
01-100 CAP THREADED 0,65 (57.53) 0,75 (66.38)
02-110 SCREW 0,07 (6.196) 0,09 (7.965)
02-150 SCREW 0,07 (6.196) 0,09 (7.965)
02-170 SCREW 0,13 (11.506) 0,16 (14.161)
02-190 NUT 0,13 (11.506) 0,16 (14.161)
02-210 SCREW 0,13 (11.506) 0,16 (14.161)
02-270 SCREW 0,13 (11.506) 0,16 (14.161)
02-283 NUT 0,014 (1.240) 0,017 (1.504)
02-300 SCREW 0,13 (11.506) 0,16 (14.161)
02-340 NUT 0,26 (23.012) 0,31 (27.437)
03-010 UNION 1 (88.508) 1,2 (106.209)
03-060 SCREW 0,49 (43.369) 0,60 (53.104)
03-240 NUT 0,65 (57.530) 0,85 (75.231)
03-286 SCREW 0,07 (6.196) 0,09 (7.965)
36-11-58 Page 8004

Oct 01/07
6740E SERIES
SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES
TASK 36-11-58-940-801-A01
1. Special Tools, Fixtures and Equipment
(Ref. Fig. 9001)
(Ref. Fig. 9002)
(Ref. Fig. 9003)
A. Special Tool Table
CODE QTY PART NUMBER DESCRIPTION USE

T01 1 OS22868A BLANKING FLANGES WITH To test the complete
ATTACHMENT CLAMPS unit.
SBE1736-400
T02 1 92008A010000 NP POSITION INDICATION BOX To test the complete
92086A01 unit and adjust the
microswitch assy
(02-260).
T03 1 M82000189-708 CONNECTION CABLE To use with position
indication box (T02).
T04 1 M65723525A SPECIAL TOOL To extract the butterfly
rivet.
T05 1 M65725362 SPECIAL TOOL - Assembly of
the retaining ring
(03-090).
- Adjustment between
the Butterfly S/A
(03-280) and the
body (03-340).
T06 1 M65724008 RIVETING TOOL To assemble
the Butterfly S/A
(03-280).
T07 1 M82000381 SPECIAL TOOL To adjust the
Microswitch S/A
(02-260).
T08 1 M65725603 ACTUATOR SPRING To install / remove the
COMPRESSION TOOL cover (02-290).
T09 1 M65725480 SPECIAL TOOL To remove the pin
(03-260).
T10 1 M82000633 LEAKAGE TEST TOOL Internal leakage test
36-11-58 Page 9001

Apr 01/09
6740E SERIES
T01
T02
T03
ai5873a01.cgm
Special Tools, Fixtures and Equipment

Figure 9001/GRAPHIC 36-11-58-991-027-A01
36-11-58 Page 9002

Apr 01/09
6740E SERIES
T04
T05
T06
ai5874b01.cgm

Figure 9002/GRAPHIC 36-11-58-991-028-A01
36-11-58 Page 9003

Apr 01/09
6740E SERIES
T07
T08
T09
T10
ai5875b01.cgm

Figure 9003/GRAPHIC 36-11-58-991-029-A01
36-11-58 Page 9004

Apr 01/09
6740E SERIES
TASK 36-11-58-941-801-A01
2. Consumable Materials
A. Consumable Materials Table
NOTE: Equivalent substitutes can be used for listed items.
Code letter:
A- Cleaning materials D- Coating material

B- Adhesive materials, Locking E- Storage materials Packaging
materials, Sealing materials materials
C- Lubricating materials X- Other materials
DESIGNATION PART NUMBER MANUFACTURER OR CODE PAGE BLOCK WHERE

AND SPECIFICATION SUPPLIER (NAME, USED
ADDRESS AND CODE)
LOCTITE 7063 LOCTITE FRANCE M46A 4000
10 AV EUGENE GAZEAU ZI
60300 SENLIS
F7121
FRANCE
70030 CARECLEAN AS1 CASTROL FRANCE SA M49A 6000
10 AV DE L’ENTREPRISE
95866 CERGY SAINT
CHRISTOPHE
F3591
FRANCE
TURCO 6305E TURCO FRANCE SA M60A 4000
161 RUE DE SILLY
92100 BOULOGNE
BILLANCOURT
F3172
FRANCE
LOCTITE 222 USA (MIL-S-46163) HENKEL LOCTITE FRANCE M04B 7000
10 AV EUGENE GAZEAU
60300 SENLIS
F7121
FRANCE
CEMENT SILASTIC RTV732 DOW CORNING FRANCE SA M06B 7000
20 BD EUGENE DERUELLE
69003 LYON
F7286
FRANCE
36-11-58 Page 9005

Apr 01/09
6740E SERIES

ADDRESS AND CODE)
LOCTITE 648 HENKEL LOCTITE FRANCE M63B 7000
10 AVENUE EUGENE
GAZEAU
60300 SENLIS
F7121
FRANCE
NEVER SEEZ NSB4M USA ISO ROULEMENTS M23C 7000
(MIL-A-907D) 15 RUE DE LA FAISANDERIE
75116 PARIS CEDEX 16
F7527
FRANCE
VARNISH CLEAR LOCAL VENDOR M03D 15000
ALODINE 1200 USA (MIL-C-5541A) NUFARM M04D 6000
28 BD CAMELINAT
92230 GENNEVILLIERS
F2865
FRANCE
PAPER PACKING VALLUTHENE RHODIA CHIMIE M01E 15000
P21 CLASS 12 GRADE A TYPE C 26 QUAI ALPHONSE LE
GALLO
92100 BOULOGNE
BILLANCOURT
F0107
FRANCE
SHEET, TH.WELD. VALLUTHENE T SILVALAC (STE M02E 15000
CLASS 1 & 2 INDUSTRIELLE DE
LA VALLEE ET DES
EMBALLAGES D’ARLAC)
SA
7 RUE EUGENE FLACHAT
75017 PARIS
F3689
FRANCE
STORAGE BAG WITH DESICCANT CECA SA M03E 15000
USA (MIL-D-3464D) 4 CRS MICHELET
92800 PUTEAUX
F3757
FRANCE
36-11-58 Page 9006

Apr 01/09
6740E SERIES

ADDRESS AND CODE)
BULPACK TYPE GB8526 SHOCK SEALED AIR PACKAGING M04E 15000
ABSORBING 53 RUE ST DENIS
28230 EPERNON
F8307
FRANCE
PAPER ABRASIVE WATERPROOF 3M FRANCE M01X 6000
PNR: M734C-P1200 BD L’OISE 7000
95006 CERGY PONTOISE
CEDEX
F0347
FRANCE
36-11-58 Page 9007

Apr 01/09
6740E SERIES
36-11-58 Page 9008

Apr 01/09
6740E SERIES
STORAGE (INCLUDING TRANSPORTATION)
TASK 36-11-58-550-801-A01
1. Storage
Self-explanatory

M03D LOCAL VENDOR VARNISH CLEAR
M01E VALLUTHENE P 21 CLASS 12 GRADE PAPER PACKING MATERIAL
A TYPE C
M02E TH.WELD. VALLUTHENE T CLASS 1& 2 SHEET
M03E STORAGE BAG WITH DESICCANT STORAGE BAG
M04E BULPACK TYPE GB 8526 SHOCK-ABSORBING MATERIAL
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 36-11-58-530-001-A01
(1) Packaging
(a) Make sure that all the projections and the sharp edges have a protection. Make sure that
all the protective caps are installed on the component.
(b) Put the component in the paper packing material (M01E).
(c) Put the component in an envelope made of sheet (M02E), which has a minimum
thickness of 0,2 mm (0.08 in).
NOTE: When you seal the envelope, keep sufficient material so you can use the
envelope three times.
(d) Put the storage desiccant bags (M03E) along the length of the component, and safety
them in position.
(e) Put an identity label in the envelope, and make sure that you can read it when the
envelope is closed.
(f) Remove as much air as possible from the envelope. Heat-seal the envelope.
NOTE: Do steps (c) to (f) quickly, because the storage bags are hygroscopic.
(g) Put the labels on the outer surface of the envelope. Write these three things on the labels:
36-11-58 Page 15001

Apr 01/06
6740E SERIES
– “This envelope contains desiccant”

– “DO NOT OPEN until necessary for use”
– The date of packing.
(h) Put the component in a cardboard box as written in ATA 300 - Class II. Fill the box
with shock-absorbing material (M04E).
(i) Close the container, and put a desiccant label on the outer surface of the container.
(j) Apply a layer of clear varnish (M03D) on the labels.
SUBTASK 36-11-58-550-001-A01
(2) Storage
(a) Keep the component in a clean and dry room or building. The temperature must be
between 18 °C and 22 °C (64 °F to 72 °F), and the relative humidity must be between
25% and 65%.
(b) Keep the component in its initial box. Make sure that the stack in the store is not too
high, to prevent damage.
(c) Do not keep the component near corrosive fluids.
(d) Put the package in a position which makes it easy to read the identification and humidity
indicator labels.
(e) Put the packaged component in the store in the sequence of its date.
SUBTASK 36-11-58-550-002-A01
(3) Destorage
(a) Remove the component from the box.
(b) Collect the different trailer documents.
(c) Remove the different storage parts.
(d) Do a visual inspection of the component.
SUBTASK 36-11-58-800-001-A01
(4) Transportation
(a) Not applicable
E. Close-up
Not applicable
36-11-58 Page 15002

Apr 01/06
6740E SERIES
APPENDIX A
TASK 36-11-58-800-801-A01
1. Acceptance Test Repair Data Sheet (ATRDS)
A. DELETED
APPENDIX A
36-11-58 Page A-1

Apr 01/09
6740E SERIES
APPENDIX A
36-11-58 Page A-2

Apr 01/09
6740E SERIES
APPENDIX B
TASK 36-11-58-880-801-A01
1. Approved Repairers
A. List of Approved Repairers
TRADE NAME ADDRESS COMMENTS

LIEBHERR-AEROSPACE SALINE 1465 WOODLAND DR. SALINE
MI48176 U.S.A.
Fax. 313/429.2294
Tel. 313/429.7225
LIEBHERR-AEROSPACE SINGAPORE No. 8 PANDAM AVENUE
2260 SINGAPORE
Fax. 65.265.2305
Tel. 65.265.2657
LIEBHERR-AEROSPACE TOULOUSE 408, Avenue des Etats-Unis
SAS B.P. 52010 31016 TOULOUSE CEDEX
FRANCE
Tel. 33. (0)5.61.35.28.28
Fax. 33. (0)5.61.35.29.29
APPENDIX B
36-11-58 Page B-1

Apr 01/06
6740E SERIES
APPENDIX B
36-11-58 Page B-2

Apr 01/06
6740E SERIES
ILLUSTRATED PARTS LIST
36-11-58 Page 10001

Apr 01/09
6740E SERIES
36-11-58 Page 10002

Apr 01/09
6740E SERIES
TASK 36-11-58-871-802-A01
1. Introduction
A. General
The Illustrated Parts List (IPL) contains a list and the illustrations of the assemblies, and the detailed
parts of the unit, in the disassembly sequence. It includes these sections:
– Introduction (INTRO),
– Optional Vendor Table (OVT),
– Vendors List (VL),
– Equipment Designator Index (EDI),
– Numerical Index (NI),
– Detailed Parts List (DPL).
B. How to Use the Illustrated Parts List
(1) You can find the illustration for a part, if you know the part number. Refer to the Numerical Index
and look for the part number and the related figure and item number. Refer to the Detailed
Parts List and look for the first figure and item number found in the Numerical Index for this
part. It is possible that this figure shows the part in a section or a system of the component
other than the one necessary. If it does, refer to the other figure numbers which are given in
the Numerical Index.
(2) To determine the part number of a given part, refer to the illustration which shows the assembly
with this part. Record the item number of the illustrated part and refer to the Detailed Parts List,
which gives its part number and its description.
C. Vendors List (VL)
The manufacturer codes have the capital letter "V" in front of them. These codes are used in the
nomenclature of the Detailed Parts List to identify the source of procurement for the vendor items. A
list of these codes and of the manufacturer’s names and addresses is given in the Vendors List.
D. Numerical Index (NI)
(1) In this index, the part numbers are classified in this sequence:
(a) The classification is made from the left to the right. Each digit (letter, numeral, dash)
has its own meaning.
(b) The sequence in the first left row is:
1 an alpha letter A to Z (but not the "O" and the "I", because it is possible to read these
letters as a zero and a one),
2 a numeral 0 to 9.
(c) For the subsequent rows, the sequence is:
1 a dash,
2 an alpha letter A to Z (but not the "O" and the "I", because it is possible to read these
letters as a zero and a one),
36-11-58 Page 10003

Apr 01/09
6740E SERIES
3 a numeral 0 to 9.
(d) The part number column contains all the part numbers which are included in the Detailed
Parts List. The part numbers which are deleted or superseded in the Detailed Part List are
listed in the Numerical Index, and they are identified as deleted or superseded.
E. Detailed Parts List (DPL)
(1) Figure and Item Number
(a) Each assembly, sub-assembly and part which has a part number, and which is given in
the parts list, has an item number.
(b) The figure number which is related to the item number is shown on the first line, at
the top of each page.
(c) Assemblies, the Sub-assemblies numbered parts which are in the list, but which are not
illustrated, are identified with a dash (-) before the item number.
(d) An index letter before the item number is cross-referenced to the figure which shows the
modication of the part.
(2) Manufacturer’s Part Number
A manufacturer’s part number is given to each assembly and to each detailed part, if it is
illustrated and also if it is not illustrated.
(3) Nomenclature
(a) The nomenclature is given with an indenture, to show how the parts and the assemblies
and related to their next higher assemblies. These are the details:
1 234 5 6 7
Assembly
• Detailed parts for the assembly
• Sub-assembly
• Attaching parts and/or storage parts for the sub-assembly
***
• • Detailed parts for the sub-assembly
• • Sub-sub-assembly
• • Attaching parts and/or storage parts for the sub-sub-assembly
***
• • • Detailed parts for the sub-sub-assembly
(b) The attaching parts are shown immediately after the assembly of the part. In the list, they
are below the same indenture number as the item they attach, and they are identified by
the words "Attaching Parts". They are followed by three asterisks.
36-11-58 Page 10004

Apr 01/09
6740E SERIES
(c) The manufacturer’s code, or the abbreviation NP (not procurable), is put at the end
right-hand side of the first line of the nomenclature column on the right side. Where
there is no code number of the abbreviation NP (Not Procurable), the manufacturer is
LIEBHERR-AEROSPACE TOULOUSE SAS (Manufacturer code: F1958).
(4) Effectivity Code
(a) An alphanumerical index gives the effectivity of the sub-assemblies, and it gives the
detailed parts list in relation to the next higher assembly(ies) or sub-assembly(ies).
(b) When the effectivity is fully applicable, the use code column stays empty.
(c) The use code for the assemblies, and the detailed parts list, refer to the figure/item
number of the next higher assembly(ies) or sub-assembly(ies). Example: Effectivity 1A,
1B, 1C is written 1ABC.
(5) Units per Assembly
(a) The units per assembly column shows the quantity of units necessary for one next
higher assembly.
(b) In some cases, the information is replaced by the abbreviation RF (for reference) or
AR (as required).
(6) Abbreviations Used
ALT FROM PNR A part which is functionnally and physically interchangeable with the initial part
XXX after repair
AMDT Amendment
AR As required
DELETED Deleted part
DPL Detailed Parts List
EDI Equipment Designator Index
EFFECT CODE Effectivity code
IPL Illustrated Parts List
LH Left-hand
MFR Manufacturer Manufacturer or Optional

Manufacturer in the DPL
MODIFIED A part got after a different part is modified

FROM
NHA Next higher assembly
NP Not procurable
36-11-58 Page 10005

Apr 01/09
6740E SERIES
OPT PNR Optional part number Optional part number which is

fully interchangeable with the
part in the part number column
OPT SEE TABLE Refer to the optional table
ORDER A part number with more than fifteen characters

OVERLGTH
PNR
OVERSIZE A part with a size which is larger than its nominal dimension
PNR Part number
POST SB After a modification given up by a Service Bulletin
PRE SB Before a modification given up by a Service Bulletin
R Revised
RF For reference
RH Right hand
SEE CMM Refer to the Component Maintenance Manual
SEE FIG FOR Refer to the figure for details

DET
SEE FIG FOR Refer to the figure for the next higher assembly
NHA
SEL FROM Selected from. A part that you must select from a collection of parts, as necessary
SUPSD BY Superseded by xxx
SUPSDS Supersedes xxx
UNDERSIZE A part with a size which is smaller than its nominal dimension
UNITS PER Units Per Assembly

ASSY
VL Vendors List
F. Updating
(1) General
(a) When an item is revised, added or deleted, the letter "R" is shown in the right-hand
margin (the date of issue changes).
36-11-58 Page 10006

Apr 01/09
6740E SERIES
(2) Added Items
(a) The basic sequence of the items are given in steps of 10. It is thus possible to add new
items between the old ones, in the correct sequence of the breakdown. If you add more
than nine new items, you must add new figure at the end of the IPL.
(3) New Figures Added
(a) When new illustrations are necessary, the alternative figures are added. They refer to the
same nomenclature. The alternative figure is given the basic figure number, with a letter.
This letter is in front of the item number in the nomenclature.
36-11-58 Page 10007

Apr 01/09
6740E SERIES
VENDORS LIST
CODE NAME ADDRESS
VF0111 B.N.A.E. TECHNOPOLIS 54

199 RUE JEAN-JACQUES ROUSSEAU
92138 ISSY LES MOULINEAUX
FRANCE
VF0225 FCI FRANCE 145 RUE YVES LE COZ

78035 VERSAILLES
FRANCE
VF0235 TRELLEBORG SEALING SOLUTIONS 101 RUE ST MARTIN

CONDE 14110 CONDE SUR NOIREAU
FRANCE
VF1699 BOLLHOFF OTALU SA ROUTE D’APREMONT

73490 LA RAVOIRE
FRANCE
VF1907 HONEYWELL SA PARC TECHNOLOGIQUE

RTE D’ORME
91190 ST AUBIN
FRANCE
VF1958 LIEBHERR AEROSPACE TOULOUSE 408 AV DES ETATS UNIS

SAS BP 52010
31016 TOULOUSE CEDEX
FRANCE
VF1983 CONNECTEURS ELECTRIQUES 17 RUE LAVOISIER

DEUTSCH 27000 EVREUX
FRANCE
VF2521 PLASTIFRANCE SAS 845 AVE DU PIC DE BERTAGNE

13420 GEMENOS
FRANCE
36-11-58 Page 10008

Apr 01/09
6740E SERIES
CODE NAME ADDRESS
VF3417 CORDERIE CLEMENT SA 45 AV HENRI BARBUSSE

92220 BAGNEUX
FRANCE
VF8301 PYLE NATIONAL (CIE) 18 AVE DE LA JONCHERE

78170 LA CELLE ST CLOUD
FRANCE
VF8784 FEDERAL MOGUL SYSTEMS 68 RUE HENRY LAROCHE

PROTECTION GROUP 60800 CREPY EN VALOIS
FRANCE
VF9108 MOSS PIECES PLASTIQUES 1 RUE DU GUE

77990 LE MESNIL AMELOT
FRANCE
V15653 ALCOA GLOBAL FASTENERS DEDBA 800 S COLLEGE BLVD

ALCOA FASTENING SYSTEMS 92831-3001 FULLERTON
DIVKAYNAR PRODUCTS UNITED STATES
VI9005 ASSOCIATION EUROPEENNE DES GULLEDELLE 94 - B.5

CONSTRUCTEURS DE MATERIEL B-1200 BRUSSELS
AEROSPATIAL (AECMA) BELGIUM
V91929 HONEYWELL INTERNATIONAL INC 11 WEST SPRING ST.

DBA HONEYWELL FREEPORT
USA
36-11-58 Page 10009

Apr 01/09
6740E SERIES
36-11-58 Page 10010

Apr 01/09
6740E SERIES
ALPHA/NUMERIC INDEX
PART NUMBER AIRLINE FIGURE ITEM TOTAL

STOCK NUMBER NUMBER REQ’D
NUMBER
CABLE-INOX-D1 01 120A 2
EN2997SE00803MN 02 180A 1
GES25-D3 02 250A 1
HM35A050 03 240A 1
JS-217 02 285A 1
JS10389 02 285B 1
M85049-31-08N 02 240A 1
MT118 02 400B 1
N100-140 02 230A 1
S100-765 03 040A 1
S100-880 02 030A 1
S100-881 02 090A 1
S100-891 02 320A 2
S100-967 03 100A 1
S303-003 02 440B 2
S303-004 02 430A 13
440A 2
03 285A 1
S303-009 03 350A 1
S303-011 03 170A 1
S303-013 03 360A 8
S4051 01 110A 2
S4095 01 100A 1
S602-6X1 01 060A 1
36-11-58 Page 10011

Apr 01/09
6740E SERIES

NUMBER
S632AD080100026 02 130A 1
S635-012 02 180B 1
S637-11601222 01 130A 2
S852 02 260A 1
01320030045 03 285B 1
01320040006 03 350B 1
01320050005 03 170B 1
01320050075 03 360B 8
16HM4 02 281A 1
183TR7508-00AN 02 240D 1
21215CA1608 03 300A 1
22125CF030012E 02 300A 8
22220CF030008E 02 270A 2
22221CF050018E 03 060A 9
22223CF060016E 01 040B 4
22223CF060018E 01 040A 4
22259CF040008E 02 350A 2
22291CF020010E 02 282B 2
22291CM020012 02 282A 2
22293CF030008E 02 170A 1
210A 2
22296CA030005 03 286A 1
22296CF030005 02 150A 1
22296CF030008E 02 110A 1
190A 2
22296CF040008E 01 090A 1
36-11-58 Page 10012

Apr 01/09
6740E SERIES

NUMBER
22431CC020 02 283B 2
22431CM020 02 283A 2
22541P040 02 340A 2
22541P060 01 030A 4
23111CC030 02 120A 1
160A 2
200A 4
280A 2
310A 8
23111CC050 03 070A 8
23111CC060 01 050A 4
23202UJ0100 02 010A 1
23203CC0023 03 200A 1
23320CA050 01 140A AR
02 220A AR
38007-08-3014 02 240C 1
6713-8 02 050A 1
6730-30 03 030A 1
6733-44 03 260A 1
6733-46 03 250A 1
6740-0430 01 020A 1
03 001A 1
6740-0431 03 340A 1
6740-0440 01 010A 1
02 001A RF
6740-0441 02 420A 1
6740-0450 03 160A 1
36-11-58 Page 10013

Apr 01/09
6740E SERIES

NUMBER
6740-0460 01 010B 1
02 001B RF
6740-0461 02 420B 1
6740-0470 01 020B 1
03 001B RF
6740-0480 03 160C 1
6740-0500 03 160B 1
6740-10 03 330A 1
6740-104 02 286B 1
6740-23 03 220A 2
6740-28 01 080A 1
6740-37 02 360A 1
6740-43 03 190A 1
6740-44 03 180A 1
6740-86 03 050A 1
6740-87 03 230A 1
6740-88 03 120A 2
6740-89 03 270A 1
6740-90 03 150A 1
6740-91 02 100A 1
6740-92 02 130B 1
6740-94 03 110A 1
6740-95 02 140A 1
6740-96 02 286A 1
6740-97 02 284A 1
6740-98 02 290B 1
36-11-58 Page 10014

Apr 01/09
6740E SERIES

NUMBER
6740E010000 01 001A RF
001B RF
6742-10 02 390A 1
6742-11A 02 380A 2
6742-14 02 400A 1
6742-15 03 210A 1
6742-35 02 080A 1
6742-36A 02 070A 1
6742-37 02 040A 1
6742-38 02 020A 1
6742-41 02 410A 1
6742-42 02 330A 1
6742-43 02 060A 1
6742-5 03 020A 1
6742-6 03 010A 1
6742-8 02 290A 1
6742-9 02 370A 1
6753-10 03 290A 1
6754-44 03 320A 1
6754-52 03 310A 1
6773-0811 03 280A 1
6773-36 03 080A 1
6794-10 03 140A 5
6794-6 03 090A 1
6794-9 03 130A 5
36-11-58 Page 10015

Apr 01/09
6740E SERIES

NUMBER
6X1ZC70THT 01 060B 1
8526-13-48 02 215A 3
8533-0ES08-03PN 02 180C 1
892-31N08 02 240B 1
36-11-58 Page 10016

Apr 01/09
6740E SERIES
DETAILED PARTS LIST
36-11-58 Page 10017

Apr 01/09
6740E SERIES
40
10 50
60
130
30
90
130
140
110
80
120
100
20
ai5876a01.cgm
Overpressure Valve
Figure 01/GRAPHIC 36-11-58-991-030-A01
36-11-58 Page 10018

Apr 01/09
6740E SERIES
FIG. ITEM PART NUMBER AIRLINE NOMENCLATURE EFFECT UNITS

STOCK 1234567 CODE PER
NUMBER ASSY
01 – 001A 6740E010000 VALVE, OVERPRESSURE RF
– 001B 6740E010000 VALVE, OVERPRESSURE RF

AMDT A
POST SB 6740-36-04
010A 6740-0440 . ACTUATOR, PNEUMATIC, S/A 1A 1

NP
SEE FIG 02-001A FOR DET
– 010B 6740-0460 . ACTUATOR, PNEUMATIC, S/A 1B 1

NP
SEE FIG 02-001B FOR DET
POST SB 6740-36-04
020A 6740-0430 . VALVE, BUTTERFLY, S/A 1A 1

NP
SEE FIG 03-001A FOR DET
– 020B 6740-0470 . VALVE, BUTTERFLY, S/A 1B 1

NP
SEE FIG 03-001B FOR DET
POST SB 6740-36-04
ATTACHING PARTS
030A 22541P060 . NUT 4

(VF0111)
040A 22223CF060018E . SCREW 4

(VF0111)
– 040B 22223CF060016E . SCREW 4

(VF0111)
050A 23111CC060 . WASHER 4

(VF0111)
***
060A S602-6X1 . PACKING, PREFORMED 1
– 060B 6X1ZC70THT . PACKING, PREFORMED 1

NP
080A 6740-28 . WASHER, LOCK 1
– ITEM NOT ILLUSTRATED
36-11-58 Page 10019

Apr 01/09
6740E SERIES

NUMBER ASSY
01 ATTACHING PARTS
090A 22296CF040008E . SCREW 1

(VF0111)
***
100A S4095 . CAP, THREADED 1
110A S4051 . SLEEVE 2
120A CABLE-INOX-D1 . CABLE 2

(VF3417)
USEFUL LENGTH 200 MM (7.87 IN)
130A S637-11601222 . CAP, PROTECTIVE 2
140A 23320CA050 . LOCKWIRE AR

(VF0111)
36-11-58 Page 10020

Apr 01/09
6740E SERIES
36-11-58 Page 10021

Apr 01/09
6740E SERIES
300
310
320
330 220
150
290 160
320
140
370
160
170 240
283
284
250
350
285
281
270
280
390 286
400 230
282
210
200
410
180
220
380
190
200
110
120
40
50
30
20 130 420
100
10
90
80 360
ai5877a01.cgm
70
60 340
Pneumatic Actuator S/A

Figure 02/GRAPHIC 36-11-58-991-031-A01
36-11-58 Page 10022

Apr 01/09
6740E SERIES

NUMBER ASSY
02 – 001A 6740-0440 ACTUATOR, PNEUMATIC, S/A RF

NP
SEE FIG 01-010A FOR NHA
– 001B 6740-0460 ACTUATOR, PNEUMATIC, S/A RF

NP
SEE FIG 01-010B FOR NHA
POST SB 6740-36-04
010A 23202UJ0100 . RING, RETAINING 1

(VF0111)
020A 6742-38 . STOP 1
030A S100-880 . SPRING 1
040A 6742-37 . SPACER 1
050A 6713-8 . SHIM 1
060A 6742-43 . SHIM 1
070A 6742-36A . RING, SEALING 1
080A 6742-35 . CLAPPER 1
090A S100-881 . SPRING 1
100A 6740-91 . SEAT 1
ATTACHING PARTS
110A 22296CF030008E . SCREW 1

(VF0111)
120A 23111CC030 . WASHER 1

(VF0111)
***
130A S632AD080100026 . RING, SEALING 1
– 130B 6740-92 . RING, SEALING 1

NP
140A 6740-95 . CASING 1
36-11-58 Page 10023

Apr 01/09
6740E SERIES

NUMBER ASSY
02 ATTACHING PARTS
150A 22296CF030005 . SCREW 1

(VF0111)
160A 23111CC030 . WASHER 2

(VF0111)
170A 22293CF030008E . SCREW 1

(VF0111)
***
180A EN2997SE00803MN . CONNECTOR 1

(VI9005)
– 180B S635-012 . CONNECTOR 1

NP
– 180C 8533-0ES08-03PN . CONNECTOR 1

NP
ATTACHING PARTS
190A 22296CF030008E . SCREW 2

(VF0111)
200A 23111CC030 . WASHER 4

(VF0111)
210A 22293CF030008E . SCREW 2

(VF0111)
***
– 215A 8526-13-48 . PIN 3

(VF0225)
220A 23320CA050 . LOCKWIRE AR

(VF0111)
230A N100-140 . CAP, PROTECTIVE 1

(VF2521)
240A M85049-31-08N . NUT 1

(V81349)
– 240B 892-31N08 . NUT 1

(VF0225)
36-11-58 Page 10024

Apr 01/09
6740E SERIES

NUMBER ASSY
02 – 240C 38007-08-3014 . NUT 1

NP
– 240D 183TR7508-00AN . NUT 1

(VF8301)
250A GES25-D3 . SLEEVE 1

(VF8784)
LENGTH: 100 MM (3.94 IN)
– 260A S852 . ASSEMBLY, MICROSWITCH 1

NP
ATTACHING PARTS
270A 22220CF030008E . SCREW 2

(VF0111)
280A 23111CC030 . WASHER 2

(VF0111)
***
281A 16HM4 . . MICROSWITCH 1

(V91929)
ATTACHING PARTS
282A 22291CM020012 . . SCREW 2

(VF0111)
– 282B 22291CF020010E . . SCREW 2

(VF0111)
283A 22431CM020 . . NUT 2

(VF0111)
– 283B 22431CC020 . . NUT 2

(VF0111)
***
284A 6740-97 . . PLATE, STOP 1
285A JS-217 . . BLADE, MICROSWITCH 1

NP
SUPSD BY JS10389
– 285B JS10389 . . HOLDER, SWITCH 1

(V91929)
SUPSDS JS-217
36-11-58 Page 10025

Apr 01/09
6740E SERIES

NUMBER ASSY
02 286A 6740-96 . . BASE, MICROSWITCH 1
– 286B 6740-104 . . BASE, MICROSWITCH 1
290A 6742-8 . COVER 1A 1
– 290B 6740-98 . COVER 1B 1
ATTACHING PARTS
300A 22125CF030012E . SCREW 8

(VF0111)
310A 23111CC030 . WASHER 8

(VF0111)
***
320A S100-891 . SPRING 2
330A 6742-42 . RING 1
340A 22541P040 . NUT 2

(VF0111)
350A 22259CF040008E . SCREW 2

(VF0111)
360A 6740-37 . SUPPORT 1
370A 6742-9 . RING, GUIDE 1
380A 6742-11A . RING, SEALING 2
390A 6742-10 . RING, FLEXIBLE 1
– 400A 6742-14 . RING, EXPANDER 1

NP
SUPSD BY MT118
400B MT118 . RING, EXPANDER 1

SUPSDS 6742-14
410A 6742-41 . PISTON 1
420A 6740-0441 . BODY, S/A 1A 1
– 420B 6740-0461 . BODY, S/A 1B 1
– 430A S303-004 . . INSERT, THREADED 13
– 440A S303-004 . . INSERT, THREADED 420A 2

36-11-58 Page 10026

Apr 01/09
6740E SERIES

NUMBER ASSY
02 – 440B S303-003 . . INSERT, THREADED 420B 2
36-11-58 Page 10027

Apr 01/09
6740E SERIES
180 170
210
160A
190 60
160B
200
FOR TYPE
6740E010000 Amdt A 70
60
270
230
220
120 360 150

350
340 130
140
286 310
120
320
300 330 110
290
100
80
90
50
70
260
60
285 250
30
240 40
20
280
ai5308a01.cgm
10
Butterfly Valve S/A

Figure 03/GRAPHIC 36-11-58-991-032-A01
36-11-58 Page 10028

Apr 01/09
6740E SERIES

NUMBER ASSY
03 – 001A 6740-0430 VALVE, BUTTERFLY, S/A 1

NP
SEE FIG 01-020A FOR NHA
– 001B 6740-0470 VALVE, BUTTERFLY, S/A RF

NP
SEE FIG 01-020B FOR NHA
POST SB 6740-36-04
010A 6742-6 . UNION 1
020A 6742-5 . CLAPPER 1
030A 6730-30 . GASKET 1
040A S100-765 . SPRING 1
050A 6740-86 . PLUG 1
060A 22221CF050018E . SCREW 9

(VF0111)
070A 23111CC050 . WASHER 8

(VF0111)
080A 6773-36 . WASHER 1
090A 6794-6 . RING, RETAINING 1
100A S100-967 . SPRING 1
110A 6740-94 . SHIM 1
120A 6740-88 . BEARING 2
130A 6794-9 . SHIM 5
140A 6794-10 . SHIM 5
150A 6740-90 . SPACER 1
160A 6740-0450 . LEVER, S/A 1A 1
160B 6740-0500 . LEVER, S/A 1B 1
– 160C 6740-0480 . LEVER, S/A 1B 1

NP
170A S303-011 . . INSERT, THREADED 1
36-11-58 Page 10029

Apr 01/09
6740E SERIES

NUMBER ASSY
03 – 170B 01320050005 . . INSERT, THREADED 1

NP
180A 6740-44 . PIN 1
190A 6740-43 . WASHER, LOCK 1
200A 23203CC0023 . RING, RETAINING 1

(VF0111)
210A 6742-15 . ROD 1
220A 6740-23 . RING, SEALING 2
230A 6740-87 . PLUG 1
240A HM35A050 . NUT 1

(V15653)
250A 6733-46 . WASHER 1
260A 6733-44 . PIN 1
270A 6740-89 . SHAFT 1
280A 6773-0811 . BUTTERFLY, S/A 1
– 285B 01320030045 . . INSERT, THREADED 1

NP
286A 22296CA030005 . SCREW 1

(VF0111)
290A 6753-10 . PLATE 1
ATTACHING PARTS
300A 21215CA1608 . RIVET 1

(VF0111)
***
310A 6754-52 . RING, FLEXIBLE 1
320A 6754-44 . RING, SEALING 1
330A 6740-10 . RING, EXPANDER 1
340A 6740-0431 . BODY, S/A 1

NP
36-11-58 Page 10030

Apr 01/09
6740E SERIES

NUMBER ASSY
03 350A S303-009 . . INSERT, THREADED 1

NP

NP
36-11-58 Page 10031

Apr 01/09
6740E SERIES
36-11-58 Page 10032

Apr 01/09

36-11-58 R04 CMM

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COMPONENT MAINTENANCE MANUAL

COMPONENT MAINTENANCE MANUAL

LIEBHERR-AEROSPACE TOULOUSE SAS

Initial Issue: Nov 29/98 36-11-58 Revision No. 4

Copyright ©2009 Liebherr-Aerospace Toulouse SAS

Initial Issue: Nov 29/98 36-11-58 Revision No. 4

LIEBHERR-AEROSPACE TOULOUSE SAS

REVISION TRANSMITTAL LETTER

TO HOLDERS OF COMPONENT MAINTENANCE MANUAL FOR OVERPRESSURE VALVE ATA 36-11-58.

– THIS IS A PARTIALLY REISSUED CMM:

– Affected pages are listed on the “LIST OF EFFECTIVE PAGES”,

– File the REVISION TRANSMITTAL LETTER separately.

This page intentionally left blank.

Revision No.4 - Apr 01/09

LOCATIONS DESIGNATION DESCRIPTION OF CHANGE

LIST OF EFFECTIVE PAGES R

INTRODUCTION R Complete re-issue

CLEANING R Complete re-issue

TASK 36-11-58-100-801-A01 R Modified the standard cleaning procedure

SUBTASK 36-11-58-160-001-A01 R Added the cleaning procedure selection

SUBTASK 36-11-58-160-002-A01 R Added the cleaning of removed parts

SUBTASK 36-11-58-160-003-A01 R Added the cleaning of electrical parts

SUBTASK 36-11-58-160-005-A01 R Added the cleaning of new parts

TASK 36-11-58-200-801-A01 R Added a new check

SUBTASK 36-11-58-280-001-A01 N Added the special check of the valve body

GRAPHIC 36-11-58-991-036-A01 N Added a new figure

TASK 36-11-58-380-801-A01 R Updated the removal of the corrosion

SUBTASK 36-11-58-160-004-A01 R Modified the reference of the cleaning

TASK 36-11-58-300-801-A01 N Added a new repair for the valve body

SUBTASK 36-11-58-210-001-A01 N Added a new check

SUBTASK 36-11-58-380-003-A01 N Added a new rework

SUBTASK 36-11-58-010-008-A01 N Added the removal of the existing hard-chrome

LOCATIONS DESIGNATION DESCRIPTION OF CHANGE

SUBTASK 36-11-58-330-001-A01 N Added the hard-chrome plating of the valve body

SUBTASK 36-11-58-330-002-A01 N Added the Grinding of the hard-chrome plating of

SUBTASK 36-11-58-300-001-A01 N Added the reworking of the valve body

SUBTASK 36-11-58-210-002-A01 N Added the final check of the valve body

SUBTASK 36-11-58-390-001-A01 N Added the marking of the valve body

SUBTASK 36-11-58-300-002-A01 N Added the passivation of the valve body

GRAPHIC 36-11-58-991-035-A01 N Added a new figure for the reworking of the

SPECIAL TOOLS, FIXTURES, R

TASK 36-11-58-941-801-A01 R Updated consumable materials table

TASK 36-11-58-800-801-A01 D Deleted ATRDS

ILLUSTRATED PARTS LIST R

DETAILED PARTS LIST

FIGURE 02 R Updated optional items

FIGURE 03 R Updated optional items

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RECORD OF TEMPORARY REVISIONS

TEMP REV INSERTED REMOVED

This page intentionally left blank.

SERVICE BULLETIN INCORPORATION INTO CMM TITLE

Number Rev Date Rev

6740-36-04 00 Oct 02/00 01 AIRBUS A319/A320/A321 A/C

This page intentionally left blank.

LIST OF EFFECTIVE PAGES

SUBJECT PAGE DATE SUBJECT PAGE DATE

TITLE PAGE DESCRIPTION AND OPERATION

LIST OF ILLUSTRATIONS DISASSEMBLY