Alkyd Resin Plants

Alkyd resin is produced from grups which have polyester properties and oil properties. It is prepared in reactor in
industry.We produce this system succesfully from AISI 304 and AISI 316 stainless steel in both Turkey and abroad.
Alkyd resins are generally used to obtain the urine those obtained for the production of surface coatings. These
resins are polymers of polyol or polyacid given condensation products with oil or saturated fatty acids.
The resistance and various properties of the film obtained with the alkyd resin, the resin varies according to the type
of oil used to produce and quantity. We can produce different pitches depending on the quantity of oil and oil used.
Breakthrough machine manufactures alkyd resin paint production plants used in the production.
 P.V.A. Plants

We produce this system succesfully from AISI 304 and AISI 316 stainless steel in both Turkey and abroad.
PVA plant in various capacities required of AISI 304 and AISI 316 stainless steel domestic as well as overseas
manufactures turnkey PVA plants successfully.
High adhesion strength and flexible film to feature a water-based polyvinyl acetate emulsion. After drying of the
applied transparent, flexible and robust form a film. They have high adhesion strength, especially moisture and
water-resistant glue.
D3 when used alone
When used with Hardener D4 is norm.
APPLICATIONS
* Windows and doors gluing
* Surface bonding
* Hard and Bonding of exotic trees (stair construction, etc.)
* Laminate bonding
* Lamp-tongue and finger-joint bonding
* High-frequency (20.000 kHz) and paste
 Polyester Plants

We manufacture these in the form of turnkey plants. Breakthrough Machine manufactures turnkey plant for
unsaturated polyester resins. In home and abroad have made a lot of unsaturated polyester resin plant. All advice is
to give our company the formulation and production engineering services.
Polyester word is a compound word, "very meaning of" POLY "and expressed an organic salt which is a chemical
term" ESTER "also occurs. Polyester phrase "organic salt MANY" would be expressed as. Polymers can also be
defined as the ester chain molecules.
The first practical example of the unsaturated polyester resin, 2nd is World War. However, reinforcing with glass
fibers, it appeared to be very strong and lightweight material, said 1950s. Today, unsaturated polyester resins have
far superior properties compared to the first case.
Unsaturated Polyester Resin Uses
Sanitary Supplies Playground Equipment
Acrylic Bathtubs Greenhouse and Transparent Roof Covers
Cooling Towers Modular Signs
Rain Gutters Planting of Highway
Prefabricated Buildings
Modular Cabinets
ATM Booths
Water Slides
Swimming Pools
 Plasticizers Plants

Turnkey groups Plasticizer DOP, DOTP, DINP, DOP,DOA,DINP,TOTM we manufacture these facilities as DIDP facilities.
Produces those plasticizer used as the crude material in the plastics industry. To ensure easy flow of the polymer in
processing temperature, flow or pressure, and the solvents used provider factors. However, the desired properties
of the polymers can not be obtained under these conditions. Chances of polymer degradation to the applied
temperature in order to ensure the flow increases.
So a permanent plastic viscosity must be used for softness and flexibility provider additive. And those who are in
compliance with the plastic plasticizer agents that the above properties.
Tread
packaging Industry
paint Industry
cable
rubber
Plastisol applications
PVC Granules
Faux Leather
Stretch Film & Shrink Film Production
 Varnish Plants

It is applied to wood and metal surfaces to provide better properties without changing the appearance. There are
two main varnishes. Alcoholic varnishes are obtained by dissolving natural or synthetic resins in a volatile solvent
such as alcohol. Oleoresin varnishes, which are more resistant to heat and abrasion, are a mixture of turpentine or
resins dissolved in petroleum oil or drying oils.

Varnish is used mostly in woodworking to increase the brightness of the furniture, to increase the appearance of the
tree by making the patterns better. In the varnished furniture, the engraved parts become more eye-catching with
the shining of light.

In order to obtain a good result in the work done with varnish, some special conditions have to be fulfilled. Vernis
fluid must have the same density and color on all sides, bring a smooth surface to the place where it drifts, quickly
dry, show patterns on the floor and be resistant to atmospheric conditions.

The resin and solvent contained in the varnishes are different according to their types. Varnishes, which are called
the spirit of varnish and which bring a thin transparent layer to the place where it is applied; pine gum, urea
formaldehyde, vinyl resins, acrylic acid resins, and chlorinated, film-forming materials such as rubber are obtained by
dissolving film-forming materials in turpentine, toluene, naphtha and alcohol. Such varnishing; papers, traffic road
signs, insect repellent paint on ships, etc. it is used to cover. Varnishes; If it is made with resin, oil, paint and melter,
varnish types which are very resistant to atmospheric conditions and suitable for the ambient conditions such as
vibration, water and chemical substances are obtained. Furniture varnishes, flooring varnishes, varnishes used as
electrical insulation in electrical devices, printing varnishes.
 Thinner Plant

Cellulosic Thinner is a colorless, clear thinner with strong solvents in its structure. It is a colorless, clear, peculiar odor
that gives a smooth spread to the surface in the cellulosic dyes. It is flammable and very easily flammable. All kinds
of cellulosic topcoat are used for thinning of primers and varnishes and cleaning of application tools. For cellulose
production, 90% toluene is used as the main raw material and 5% solvent is used as the main raw material.

Under normal conditions, thinner production is carried out by mixing 5-6 chemical liquids at certain ratios and
conditions. The amount of chemicals required for this process is measured by the flow meter as it passes through
the pipeline. In the production of old-style thinner, a production operator was standing beside pipelines with
flowmeters on it, and the flow rate for the m3, calculated by the production engineer and corresponding to the
desired weight, was reported. The operator turned on and off the ball valves and made it possible to get the desired
solvents. Responsibility for possible mistakes and errors was in people. Repeatable production chances were
extremely low due to flow rate errors that could occur during manual control. Also, with the new project passing on
the haystack, production can be done by one person in the control room, without having to circulate anyone on the
production platform. Cellulosic thinner construction is a simple mixing process, but due to its extremely flammable
and flammable nature, production is highly sensitive.

As Atılım Makina we produce thinner plant turnkey.

 Biodizel Plants

As Atılım Makina we manufacture turnkey biodiesel plants. Apart from the normally produced reactor batch system,
THIN FILM integration enables us to manufacture in compliance with EMRA norms to meet very high quality and
specifications. The desired batch can not be obtained in the normal batch reactor system, which causes damage to
the engines of the vehicle due to the lack of biodiesel quality, but due to THIN FILM distillation, the methyl ester is
separated from undesirable substances and bio diesel of high quality is obtained.
Biodiesel is an alternative fuel, equivalent to conventional fossil species. Biodiesel can be produced from animal and
vegetable oils, candle oils and household waste oils. The process of converting these oils into biodiesel is called
transesterification.
The most important useful sources of fat are oilseed products such as rapeseed, palm and soy. Among them,
rapeseed is the most used product for biodiesel production. Most biodiesel produced today is made from waste
vegetable oil from industrial food producers and large restaurants. Since the cost of crops produced for biodiesel
production such as rapeseed oil is much higher than the cost of waste oils, the amount of biodiesel produced from
waste oil is much higher.
Biodiesel is very important in terms of environmental pollution. Biodiesel is neutral carbon. . This means that there is
no extra carbon output in the form of carbon dioxide after it has been used as fuel. The reason for this effect is that
the plants used in the production of biodiesel absorb carbon dioxide in the growth phase, as the amount of fuel that
is attacked in the combustion stage. However, it should not be forgotten that the fertilizers used in the growing
stage of the produced plants also released significant amounts of carbon dioxide. It would also be inappropriate to
limit the sources of pollution associated with biodiesel production to fertilizers alone. Other sources of pollution
encountered during biodiesel production include: Esterification, oil solvent extraction, refining, drying and transport
processes. All these processes require a certain amount of energy input in the form of electricity or fuel, and both
eventually release greenhouse gases. However, the rapid degradation of the soil and the absence of any toxic effects
make biodiesel waste much less risky than the wastes of fossil fuels, and these properties are considered to be one
of the most important enhancements. Another important detail is that the glare point is higher than fossil fuels. This
feature also reduces the risk of explosion, especially during an accident.
Quality of the product Before the commercial product is delivered, the product is analyzed with some special
equipment to test whether it meets the required specifications. To make sure that biodiesel is produced without
problems, look at the parameters:
Not contain glycerin
Not contain catalyst
Not contain alcohol
Not contain free fatty acid
 Colormix Systems

A "visual" color identification system based on eight basic color tones with a defined color tone: blue, turquoise,
green, greenish yellow, yellow, orange, red, reddish purple, purple, purplish blue. Each of these basic colors can be
diluted with unpigmented varnish to reduce saturation; They can also be contaminated by mixing with black. In the
color system, for a color is polluted with greenish yellow probe and black, and it is said that it is saturated.
Colormix system, liquid paint components such as solvents, binders and color pastes can be added to the
formulation quickly and safely.
Advantages :-
Paint components are arranged in a small footprint to save space in the work area.
The flexibility speed of the production process increases.
Semi and final product losses are reduced.
The extra mixing and feedback effects in the system allow the component to remain homogeneous in the tank.
Weighing and operational errors that can be experienced during coloring are avoided.
Components are included in the closed-circuit tank and piping system to prevent environmental and human health
threats.

In addition to these plants;

 Water – solvent based paint plants

 Urea formaldehyde plants
 Kolophon resin plants
 PMMA (Poly meta methyl acrylate ) plants
 Solvent based acrylic resin plants
 Mineral oil blending plants

The other facilities we manufacture are turnkey.