TM 9 2330 330 14 and P
TM 9 2330 330 14 and P
TM 9 2330 330 14 and P
TECHNICAL MANUAL
(NSN 2330-01-495-0043)
This manual supersedes TM 9-2330-330-14&P, dated December 2003, and all changes.
WARNING
Solvents can burn easily , can give off harmful v apors, and are harmful to skin and
clothing. To av oid injury or death, keep aw ay from open fire and use in a well-
ventilated area. If solv ent gets on skin or clothing, w ash immediately w ith soap
and water.
Cleaning compound is toxic and flammabl e. Always wear protective goggles and
gloves and use only in a w ell-ventilated area. Av oid contact w ith skin, ey es, and
clothes and DO NOT breathe v apors. DO NOT use near open flames or excessive
heat.
DO NOT w ash oil seals, electrical cab les, and flexible hoses w ith cleaning
compounds or mineral spirits. Serious dama ge or destruction of material w ould
result.
Compressed air used for cleaning or dry ing purposes, or for clearing restrictions,
should ev er exceed 30 psi (207 kPa). Wear protectiv e clothing (goggles/shield,
gloves, etc.) and use caution to avoid injury to personnel.
WARNING
GROUNDING SEMITRAILER
Be sure that grounding connections are made properly and firmly before any
fueling operations begin. This w ill ensure that grounding connections will not
release, thus eliminating the possibility of sparks caused by static electricity that
will ignite the fuel. This applies to top loading and bottom loading at a fixed
loading facility . Bottom loading is the preferred method w hen facilities are
available. Failure to follow this w arning may cause a spark to ignite, resulting in
serious injury or death to personnel.
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TM 9-2330-330-14&P
WARNING
Bond the fuel nozzle to the v ehicle before opening the filler cap. Connect closed-
circuit nozzles securely before beginning fuel flow . Electrical hazards may be
introduced in several ways such as:
• Electrostatic sparks.
• Open flames.
• Lightning.
Due to the dangers of static electrici ty, grounding the semitrailer to the v ehicle
while refueling is mandatory , regardless of the amount of fuel to be dispensed.
Failure to follow this warning may cause spark to ignite, resulting in serious injury
or death to personnel.
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TM 9-2330-330-14&P
WARNING
FUEL HANDLING
To av oid serious injury or death to personnel, DO NOT fill tanker while pump
engine is running, w hile smoking, or w hen near open flame. Nev er ov erfill the
tanker or spill fuel. If fuel is spilled, clean it up immediately.
Post signs that read “NO SMOKING WITHIN 50 FEET” w hen performing any fueling
operation. Failure to follow this w arning can cause fuel to ignite, resulting in
serious injury or death to personnel.
DO NOT smoke w hile performing any fueling operation, or when located within 50
ft (15.25 m) of fueling and fuel storage areas.
DO NOT let fuel or oil drain on hot engine. Fuel or oil can catch fire and cause
injury or death to personnel.
Keep fuel away from open flames and keep fire extinguisher w ithin easy reach
when working with fuel. Fuel is very flammable and can explode easily, resulting in
serious injury or death to personnel.
Spilled fuel is slippery and can cause y ou to slip and fall. To av oid injury, wipe up
spilled fuel immediately with rags.
Before and after all fuel-serv icing operations, all v alves must be in the closed
position. Failure to follow this w arning could cause excessiv e spillage or fires,
resulting in serious injury or death to personnel.
DO NOT permit automotiv e equipment, other than that performing the fuel-
servicing functions, to be within 50 ft (15.25 m) of the v ehicle during fuel-servicing
operations.
Remove v ent cap from either side of v apor recov ery tube to v ent tank during
fueling operations.
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TM 9-2330-330-14&P
WARNING
When the semitrailer is emptied of fuel, a mixture of vapor and air remains that
may be, and often is, w ithin the flammable range. Refilling the semitrailer w ith a
different ty pe of fuel other than it originally contained can cause a potential
explosive atmosphere w ithin the semitrailer. Know w hat fuel w as prev iously
carried so that prev entive measures may be taken to ensure that injurious or
explosive fumes are not released. Failure to follow this w arning may result in
serious injury or death to personnel.
When top loading through fill cov er, there is no automatic shutdow n. Man the
loading hose to av oid fuel spillage. Use the capacity indicator gage and dipstick
gage to determine amount of fuel loaded. Failure to follow this warning may cause
uncontrolled fuel spillage, fire, and/or explosion, resulting in serious injury or
death to personnel.
DO NOT mix incompatible fuels in the tank. Dangerous fumes and explosion may
result. Know what fuel was previously carried so that preventive measures may be
taken to ensure that injurious or explosive fumes are not released. Failure to follow
this warning may result in serious injury or death to personnel.
DO NOT fill semitrailer with more than 3000 gallons (11,356 liters) of fuel w hen
semitrailer is being tow ed by one of the following five-ton tractors: M931/M932
Series with ABS air brakes. Overfilling semitrailer when using one of these tractors
creates an ov erload condition, resulting in difficulty in braking and maintaining
control of tractor/semitrailer in critical braking situations. Failure to heed this
warning may result in injury or death to personnel or serious damage to
equipment.
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TM 9-2330-330-14&P
WARNING
The operator must be alert for leaking or malfunctioning equipment. Stop all
servicing operations immediately at th e first sign of leaks or malfunctions.
Corrective action must be performed by qualified technicians before resuming any
operations. Failure to follow this w arning may cause fire or explosion, resulting in
serious injury or death to personnel.
• Prevent fuel from any vehicle from draining into an adjacent building.
All vapor-freeing work by any method should be carried on outdoors, remote from
vehicles and other know n sources of ignition, and the fuel tank must be stationed
where flammable v apors w ill not blow or drift indoors. Failure to follow this
warning may result in serious injury or death to personnel.
DO NOT allow fuel-dispensing nozzle sp ray to contact skin. Diesel fuel under
pressure can penetrate flesh and cause serious injury and infection.
• The interior of the tank must be checked w ith explosiv e meter prior to
moving into the building.
• The combustible gas indicator set must be used to check the tank prior to
starting work each day, and random checks must be performed during the
day.
DO NOT climb into tank unless interior of tank has been drained and purged and
an explosiv e meter check indicates that it is safe to do so. Adequate forced-air
ventilation or a self-contained breathing apparatus must be used. Any person
entering tank must hav e an attached lifeline. An observ er must be stationed at the
manhole opening so assistance may be summoned in the ev ent of an emergency .
Failure to follow this warning may result in serious injury or death to personnel.
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TM 9-2330-330-14&P
WARNING
BATTERY HAZARDS
Wear safety goggles and acid-proof glov es w hen battery cover must be removed
or when adding electrolyte.
Avoid contact betw een battery electrolyte and skin, eyes, or clothing. If electrolyte
spills, take immediate action to stop burning effects:
• EXTERNAL. Immediately flush with cold running water to remove all acid.
• EYES. Flush w ith cold w ater for at least 15 minutes. Seek immediate
medical attention.
Wear safety glasses or goggles w hen checking batteries. Always check electrolyte
level w ith engine stopped. DO NOT smoke or use exposed flame when checking
battery; explosive gases are present and severe injury to personnel can result.
Battery acid (electroly te) is extremely harmful. Alw ays w ear safety goggles and
rubber glov es, and DO NOT smoke w hen performing maintenance on batteries.
Injury w ill result if acid contacts skin or ey es. Wear rubber apron to prevent
damage to clothing.
Remove all jewelry, such as rings, identification tags, bracelets, and so on. If
jewelry contacts battery terminal, a direct short may result in instant heating of
tools, damage to equipment, and injury or death to personnel.
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TM 9-2330-330-14&P
WARNING
GENERAL OPERATION
DO NOT let go of static reel cable w hen rewinding until ball stop is firmly touching
the reel. Failure to follow this warning may cause injury to personnel.
WARNING
The semitrailer must not be operated if there are any fuel leaks from semitrailer
tank or from engine. Report any fuel leaks to y our superv isor or Organizational
Maintenance. Failure to do so w ill result in a fire haz ard, w hich can cause sev ere
injury or death to personnel.
WARNING
Wipe excess lubricant from area of brake shoe linings to av oid grease from
contacting linings. If brake shoe linings become soaked w ith grease, replace them.
Failure to follow this w arning may cause brakes to malfunction, resulting in
serious injury or death.
WARNING
Air reserv oir is heav y. Get help w hen remov ing air reservoir from semitrailer.
Failure to follow this warning could result in injury to personnel.
WARNING
WARNING
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TM 9-2330-330-14&P
WARNING
To av oid personal injury , use a hoist or some lifting device when lifting 4-inch
pump. DO NOT attempt to lift pump using just ey ebolt, or damage to pump may
occur.
The spring load on mechanical seal may cause impeller to fly off shaft while being
removed, causing serious injury to personnel.
WARNING
Piping frame is heavy. Position a forklift or other suitable lifting device underneath
framework. DO NOT attempt to lift it by yourself or damage to equipment or injury
to personnel could result.
WARNING
Maneuver forklift under engine and pump cabinet frame for support when
replacing.
WARNING
Spare tire and ladder are heav y. Make sure cable is not fray ed or damaged. DO
NOT raise spare tire and ladder past the v ertical position or they will slam into
carrier assembly. Failure to follow this w arning may result in sev ere injury to
personnel or damage to equipment.
WARNING
Ladder has narrow treads. To prevent injury, use care when climbing.
WARNING
The following should be done w hen servicing a semitrailer connected to the prime
mover, regardless of the nature of the repair:
• The prime mover’s ignition key should be remov ed and be in the hands of
the operating technician or be locked in an area away from the vehicle.
WARNING
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TM 9-2330-330-14&P
WARNING
Wheel assembly is heavy. Use two people to remove wheel assembly from studs.
Failure to follow this warning could result in injury to personnel.
WARNING
Failure to torque outer w heel bearing nut properly could cause w heel to come off
during v ehicle operation, w hich could result in death to personnel or property
damage.
WARNING
Handle charged fire extinguisher cy linders w ith care. To prev ent serious injury to
personnel, DO NOT jar or expose to temperature above 140°F (60°C).
WARNING
Voltage of 115–220 v olts can cause personal injury or death. Take extreme care
when working with this much voltage.
WARNING
Operators must w ear ear protection w hile on the engine side of semitrailer when
engine is running. Failure to follow this warning may result in injury to personnel.
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TM 9-2330-330-14&P
WARNING
WARNING
Manhole cover does not lock open. Injury may occur if manhole cov er accidentally
closes on personnel.
WARNING
WARNING
DO NOT crawl underneath, on top, or near the tires of the semitrailer unless the
brakes are positively locked and all other personnel are aware of your presence.
WARNING
Read and observe all safety precautions listed in the Warning Summary before
performing any maintenance on filter separator. Make sure semitrailer is grounded
to an approv ed (earth) ground and is safe to proceed. Failure to follow this
warning may cause a spark to ignite, resulting in serious injury or death to
personnel.
WARNING
HOSE REEL
DO NOT attempt to lift hose reel cabinet by hand or personal injury or damage to
equipment may occur.
WARNING
When the hose has been pulled from the hose reel, the hose reel is under spring
tension. To avoid movement of the hose reel by accidental activ ation of the hose
reel rewind switch, tighten the hose reel lock. Failure to follow this w arning may
result in personal injury.
WARNING
Use extreme caution when operating electric rewind on the hose reels. NEVER use
the electric rewind on both hose reels at the same time. Electric rew ind should be
halted, then resumed carefully, as the fuel-dispensing nozzle approaches the
vehicle. As the hose becomes fully w ound on the hose reel, the nozzle may slam
against the vehicle with force sufficient to cause injury to personnel and/or
damage to equipment. Extreme care is to be used, ensuring that the hose is
rewound slowly. Caution should be used at the hose reels to prev ent accidental
tripping of the rew ind sw itches. If these are accidentally depressed by hand or
falling objects, serious injury to personnel and/or damage to equipment may
occur.
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TM 9-2330-330-14&P
WARNING
DO NOT operate engine w ith engine access door open. Hot exhaust can cause
injury to personnel or damage to equipment.
WARNING
All personnel must stand clear of prime mover and M969A3 prior to connecting. Failure to
follow this warning may result in severe injury or death to personnel.
WARNING
The M969A3 is ONLY authorized to be towed by the following prime movers WITH ABS:
M915A2, MI915A3, M915A4, M1088 (FMTV), and M931/M932 Series . Failure to follow this
warning may result in severe injury or death to personnel.
WARNING
WARNING
Use extreme caution when walking or working on the top of semitrailer. Walkway
can become slippery due to moisture or fuel spillage. Failure to follow this warning
may result in serious injury.
Before performing the pressure or vacuum test, the semitrailer must be grounded
to an approved (earth) ground and must be safe to proceed. Failure to follow this
warning may cause a spark to ignite, resulting in serious injury or death to
personnel.
Make sure tank and piping system are free of all liquid and that tank is purged of
all fuel vapor (implement the cleaning procedures, as applicable, refer to TB 43-
0212). Failure to follow this warning may cause a spark to ignite, resulting in
serious injury or death to personnel.
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TM 9-2330-330-14&P
TECHNICAL MANUAL
FOR
(NSN 2330-01-495-0043)
You can help improve this publication. If you find any mistakes or if you know of a way to improve
the procedures, please let us know. Submit your DA Form 2028 (Recommended Changes to
Equipment Technical Publications), through the Internet, on the Army Electronic Product Support
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under the Public Applications section in the AEPS Public Home Page. Fill out the form and click
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DA Form 2028 direct to: AMSTA-LC-LPIT / TECH PUBS, TACOM-RI, 1 Rock Island Arsenal,
Rock Island, IL 61299-7630. The email address is [email protected]. The fax
number is DSN 793-0726 or Commercial (309) 782-0726.
This manual supersedes TM 9-2330-330-14&P, dated December 2003, and all changes.
30 NOVEMBER 2005
TM 9-2330-330-14&P
TABLE OF CONTENTS
WP Sequence No.
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TM 9-2330-330-14&P
TABLE OF CONTENTS—Continued
WP Sequence No.
CHAPTER 6: OPERATOR MAINTENANCE INSTRUCTIONS—Continued
Engine Air Filter Cleaner Maintenance........................................................................................ 0039 00
Filter/Separator Sump Maintenance............................................................................................ 0040 00
Fuel-Dispensing Nozzle and Pump Strainer Maintenance and Manual Pump Priming.............. 0041 00
CHAPTER 7: ORGANIZATIONAL MAINTENANCE INSTRUCTIONS
Service Upon Receipt.................................................................................................................. 0042 00
Organizational Preventive Maintenance Checks and Services (PMCS) .................................... 0043 00
Organizational Lubrication Instructions ....................................................................................... 0044 00
General Maintenance Instructions............................................................................................... 0045 00
Electrical Schematics .................................................................................................................. 0046 00
24–12 V Converter Replacement ................................................................................................ 0047 00
Overflow Protection Monitor Panel Replacement ....................................................................... 0048 00
Overflow Protection Sensor Replacement .................................................................................. 0049 00
Overflow Protection Optic Socket Boxes Replacement .............................................................. 0050 00
Control Panel Light Replacement................................................................................................ 0051 00
Marker Light LEDs Replacement ................................................................................................ 0052 00
Marker Light Receptacles Replacement ..................................................................................... 0053 00
Composite Stoplights Replacement ............................................................................................ 0054 00
Battery Access Panel Replacement ............................................................................................ 0055 00
Battery and Battery Cables Replacement ................................................................................... 0056 00
Main Wiring Harness Maintenance ............................................................................................. 0057 00
Front Marker Lights Wiring Harness Maintenance...................................................................... 0058 00
Side Marker Lights Wiring Harness Maintenance ....................................................................... 0059 00
Water Detection Switch and Harness Maintenance.................................................................... 0060 00
Composite Stoplight Harness Maintenance ................................................................................ 0061 00
Intervehicular Wiring Harnesses Maintenance............................................................................ 0062 00
Conduits Replacement ................................................................................................................ 0063 00
NATO Slave Receptacle Replacement ....................................................................................... 0064 00
Electrical Wiring Repair ............................................................................................................... 0065 00
Brake Actuating Camshaft Replacement .................................................................................... 0066 00
Brakeshoes Replacement ........................................................................................................... 0067 00
Hubs, Brakedrums, and ABS Sensor Maintenance .................................................................... 0068 00
Slack Adjusters Maintenance ...................................................................................................... 0069 00
ABS Diagnostics/ECU Valve Replacement................................................................................. 0070 00
Air Brake Chambers Maintenance .............................................................................................. 0071 00
Brake Interlock Valves Maintenance ........................................................................................... 0072 00
Air Reservoir Replacement ......................................................................................................... 0073 00
Spring Brake Control Valve Maintenance ................................................................................... 0074 00
Parking Brake Control Valve Maintenance ................................................................................. 0075 00
Air Tubing and Fittings Maintenance........................................................................................... 0076 00
Air Brake Hoses Maintenance..................................................................................................... 0077 00
Fail-Safe Chamber Brakes Release............................................................................................ 0078 00
Service and Emergency Couplings (Gladhands) Maintenance .................................................. 0079 00
Tire Maintenance......................................................................................................................... 0080 00
Kingpin Coupler Replacement..................................................................................................... 0081 00
Kingpin Spacer Replacement...................................................................................................... 0082 00
Landing Gear Ground Boards Replacement............................................................................... 0083 00
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TM 9-2330-330-14&P
TABLE OF CONTENTS—Continued
WP Sequence No.
CHAPTER 7: ORGANIZATIONAL MAINTENANCE INSTRUCTIONS—Continued
Curbside Landing Leg Replacement ........................................................................................... 0084 00
Roadside Landing Leg and Handcrank Replacement ................................................................ 0085 00
Mudflaps Replacement................................................................................................................ 0086 00
Static Reels and Electrical Clips Replacement ........................................................................... 0087 00
Tool Box Replacement ................................................................................................................ 0088 00
Grounding Rod Storage Tube Retaining Pin Replacement ........................................................ 0089 00
Hose Reel Cabinet Door Lock Release Levers Replacement .................................................... 0090 00
Hose Reel Cabinet Door Latches Replacement ......................................................................... 0091 00
Hose Reel Cabinet Door Springs Replacement.......................................................................... 0092 00
Grounding Studs Replacement ................................................................................................... 0093 00
Hose Tubes Replacement........................................................................................................... 0094 00
Hose Tubes Access Covers Replacement.................................................................................. 0095 00
Spare Tire Lifting Device (Winch) Replacement ......................................................................... 0096 00
Drain Pipes Replacement............................................................................................................ 0097 00
Manhole Cover Maintenance ...................................................................................................... 0098 00
Vent Cap Replacement ............................................................................................................... 0099 00
Reflectors Replacement .............................................................................................................. 0100 00
ID/Instruction Plates Replacement .............................................................................................. 0101 00
Hazardous Materials Placard Holders/Brackets Replacement ................................................... 0102 00
Glow Plugs Replacement ............................................................................................................ 0103 00
Engine Oil Filter and Oil Pressure Switch Replacement ............................................................. 0104 00
Engine Exhaust Manifold Replacement ...................................................................................... 0105 00
Intake Manifold Replacement...................................................................................................... 0106 00
Fuel Pump Replacement ............................................................................................................. 0107 00
Engine Fuel Tank Replacement .................................................................................................. 0108 00
Engine Fuel Lines Replacement ................................................................................................. 0109 00
Engine Fan Belt Replacement..................................................................................................... 0110 00
Engine Fan Shroud and Intake Air Cleaner Replacement .......................................................... 0111 00
Air Cleaner Restriction Indicator Replacement ........................................................................... 0112 00
Air Duct Hose Replacement ........................................................................................................ 0113 00
Engine Throttle Cable Replacement ........................................................................................... 0114 00
Muffler and Exhaust Pipe Replacement ...................................................................................... 0115 00
Alternator and Mounting Bracket Maintenance ........................................................................... 0116 00
Alternator Drive Belt Replacement .............................................................................................. 0117 00
Engine Electrical Box Replacement ............................................................................................ 0118 00
Starter Replacement.................................................................................................................... 0119 00
Engine Control Panel Maintenance............................................................................................. 0120 00
Fuel Level Sensor and Sensor Tube Maintenance ..................................................................... 0121 00
Vapor Recovery System Replacement ....................................................................................... 0122 00
Hubodometer Replacement ........................................................................................................ 0123 00
Filter/Separator Replacement ..................................................................................................... 0124 00
Filter/Separator Filter Elements Maintenance ............................................................................. 0125 00
Fluid Regulating (Relief) and Fuel Sample Valve Replacement ................................................. 0126 00
Volumetric Meter and Piping Replacement ................................................................................. 0127 00
G and M Valves Replacement..................................................................................................... 0128 00
P and R Valves Replacement ..................................................................................................... 0129 00
Emergency Valve Maintenance................................................................................................... 0130 00
High Level Shutoff Sensor and Filter Replacement .................................................................... 0131 00
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TM 9-2330-330-14&P
TABLE OF CONTENTS—Continued
WP Sequence No.
CHAPTER 7: ORGANIZATIONAL MAINTENANCE INSTRUCTIONS—Continued
Flange and Piping Manifold, Handwheels, and
F, E, and B Valves Replacement ................................................................................................ 0132 00
Discharge Manifold Replacement ............................................................................................... 0133 00
Bottom Loading Valve Replacement ........................................................................................... 0134 00
Manifold Valve Replacement....................................................................................................... 0135 00
K Valve Replacement .................................................................................................................. 0136 00
J and N Ball Valves Replacement ............................................................................................... 0137 00
Cabinet Piping Assembly Replacement ...................................................................................... 0138 00
Emergency Valve A Control Handle Maintenance ...................................................................... 0139 00
Control Cable Replacement ........................................................................................................ 0140 00
Recirculation Valve Assembly Replacement............................................................................... 0141 00
Fire Extinguisher Brackets Replacement .................................................................................... 0142 00
Decontamination Apparatus Bracket Replacement .................................................................... 0143 00
Fill Gage Storage Tube Cap Replacement ................................................................................. 0144 00
Engine Oil Filter Head Replacement ........................................................................................... 0145 00
Engine Oil Cooler Replacement .................................................................................................. 0146 00
Fuel Injection Lines and Fittings Replacement ........................................................................... 0147 00
Engine Shroud Replacement ...................................................................................................... 0148 00
Pump Tubing Replacement ......................................................................................................... 0149 00
Preparation For Storage Or Shipment......................................................................................... 0150 00
CHAPTER 8: DIRECT SUPPORT/GENERAL SUPPORT MAINTENANCE INSTRUCTIONS
General Maintenance Instructions............................................................................................... 0151 00
Specific Maintenance Instructions............................................................................................... 0152 00
Trunnion Tube and Hangers Replacement ................................................................................. 0153 00
Axles Replacement...................................................................................................................... 0154 00
Leaf Springs Replacement .......................................................................................................... 0155 00
Hose Reel Cabinet Replacement ................................................................................................ 0156 00
1-1/4 Inch Hose Reels Replacement........................................................................................... 0157 00
Engine and Pump Cabinet Frame Replacement......................................................................... 0158 00
Engine Heat Shield Replacement ............................................................................................... 0159 00
Intentionally Blank ....................................................................................................................... 0160 00
Alternator Maintenance ............................................................................................................... 0161 00
4-Inch Pump Maintenance........................................................................................................... 0162 00
Piping Frame Assembly Replacement ........................................................................................ 0163 00
G, M, P, and R Valves Maintenance ........................................................................................... 0164 00
Intentionally Blank ....................................................................................................................... 0165 00
F, E and B Valves Repair ............................................................................................................ 0166 00
D Valve and Lines Replacement ................................................................................................. 0167 00
Vapor Integrity Test ..................................................................................................................... 0168 00
Intentionally Blank ....................................................................................................................... 0169 00
CHAPTER 9: SUPPORTING INFORMATION
References .................................................................................................................................. 0170 00
Maintenance Allocation Chart (MAC) .......................................................................................... 0171 00
Basic Issue Items (BII) List .......................................................................................................... 0172 00
Additional Authorization List (AAL).............................................................................................. 0173 00
Expendable and Durable Items List ............................................................................................ 0174 00
Mandatory Replacement Parts List ............................................................................................. 0175 00
Torque Values For Threaded Fasteners ..................................................................................... 0176 00
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TM 9-2330-330-14&P
TABLE OF CONTENTS—Continued
WP Sequence No.
CHAPTER 9: SUPPORTING INFORMATION—Continued
RPSTL Introduction ..................................................................................................................... 0177 00
Figure 1. Liberty Onboard Monitor .............................................................................................. 0178 00
Figure 2. Liberty Optic Sensor..................................................................................................... 0179 00
Figure 3. Socket Box ................................................................................................................... 0180 00
Figure 4. Electrical Converter ...................................................................................................... 0181 00
Figure 5. Clearance Lights .......................................................................................................... 0182 00
Figure 6. Stop, Tail and Blackout Lights...................................................................................... 0183 00
Figure 7. Control Panel Light Assemblies ................................................................................... 0184 00
Figure 8. Battery, Cover and Cables ........................................................................................... 0185 00
Figure 9. Slave Start Receptacle................................................................................................. 0186 00
Figure 10. Chassis Wiring Harness............................................................................................. 0187 00
Figure 11. Brake Light and Marker Light Harnesses................................................................... 0188 00
Figure 12. Brake Light, Marker Light, and 3-In-Line Wiring Harnesses...................................... 0189 00
Figure 13. Intervehicular and Side Marker Light Wiring Harnesses............................................ 0190 00
Figure 14. Wiring Harness Conduit Components........................................................................ 0191 00
Figure 15. Rear Axle Assembly................................................................................................... 0192 00
Figure 16. Shoe and Lining Assembly......................................................................................... 0193 00
Figure 17. Brake Camshafts........................................................................................................ 0194 00
Figure 18. Slack Adjuster ............................................................................................................ 0195 00
Figure 19. Anti-Lock Braking System .......................................................................................... 0196 00
Figure 20. Air Brake Chambers................................................................................................... 0197 00
Figure 21. Air Brake Control Valve.............................................................................................. 0198 00
Figure 22. Air Couplings .............................................................................................................. 0199 00
Figure 23. Brake Lines/Air Reservoirs......................................................................................... 0200 00
Figure 24. Hub and Drum ............................................................................................................ 0201 00
Figure 25. Wheel Assembly ........................................................................................................ 0202 00
Figure 26. Ladder Assembly ....................................................................................................... 0203 00
Figure 27. Coupler Assembly ...................................................................................................... 0204 00
Figure 28. Spare Wheel Carrier and Hoist .................................................................................. 0205 00
Figure 29. Ground Board Assembly ............................................................................................ 0206 00
Figure 30. Landing Gear Assembly............................................................................................. 0207 00
Figure 31. Suspension................................................................................................................. 0208 00
Figure 32. Mud Flaps and Splash Guards .................................................................................. 0209 00
Figure 33. Fenders ...................................................................................................................... 0210 00
Figure 34. Static Reel Assembly ................................................................................................. 0211 00
Figure 35. Hose Tubes ................................................................................................................ 0212 00
Figure 36. Hose Reel Assemblies ............................................................................................... 0213 00
Figure 37. Hose Reel Cabinet ..................................................................................................... 0214 00
Figure 38. Hose Reel Cabinet Door Assembly ........................................................................... 0215 00
Figure 39. Storage Box................................................................................................................ 0216 00
Figure 40. Engine Housing and Frame Assembly....................................................................... 0217 00
Figure 41. Manhole Cover Assembly .......................................................................................... 0218 00
Figure 42. Miscellaneous Body Parts.......................................................................................... 0219 00
Figure 43. Reflectors ................................................................................................................... 0220 00
Figure 44. Vehicle I.D., Instruction Plates, and Mounting Hardware .......................................... 0221 00
Figure 45. Vehicle I.D., Instruction Plates, and Mounting Hardware .......................................... 0222 00
Figure 46. Hazardous Material Placards ..................................................................................... 0223 00
v
TM 9-2330-330-14&P
TABLE OF CONTENTS—Continued
WP Sequence No.
CHAPTER 9: SUPPORTING INFORMATION—Continued
Figure 47. Engine Assembly........................................................................................................ 0224 00
Figure 48. Engine Block Assembly.............................................................................................. 0225 00
Figure 49. Engine Oil Systems Group......................................................................................... 0226 00
Figure 50. Engine Intake Manifold............................................................................................... 0227 00
Figure 51. Engine Fuel Injector System ...................................................................................... 0228 00
Figure 52. Nozzle and Holder Assembly ..................................................................................... 0229 00
Figure 53. Engine Fuel Pump Assembly ..................................................................................... 0230 00
Figure 54. Air Cleaner Assembly................................................................................................. 0231 00
Figure 55. Engine Fuel Lines ...................................................................................................... 0232 00
Figure 56. Fuel Tank Assembly................................................................................................... 0233 00
Figure 57. Engine Fuel Filter Assembly ...................................................................................... 0234 00
Figure 58. Engine Throttle Assembly .......................................................................................... 0235 00
Figure 59. Muffler Assembly........................................................................................................ 0236 00
Figure 60. Exhaust Manifold........................................................................................................ 0237 00
Figure 61. Engine Shrouds.......................................................................................................... 0238 00
Figure 62. Engine Cooling System.............................................................................................. 0239 00
Figure 63. Engine Shrouding....................................................................................................... 0240 00
Figure 64. Alternator Mounting Parts .......................................................................................... 0241 00
Figure 65. Alternator Component Parts....................................................................................... 0242 00
Figure 66. Starting Motor and Mounting Hardware ..................................................................... 0243 00
Figure 67. Engine Electrical Box ................................................................................................. 0244 00
Figure 68. Glow Plug Wiring........................................................................................................ 0245 00
Figure 69. Alternator Wiring......................................................................................................... 0246 00
Figure 70. Starter Wiring ............................................................................................................. 0247 00
Figure 71. Oil Pressure Switch and Wiring ................................................................................. 0248 00
Figure 72. Control Panel Assembly............................................................................................. 0249 00
Figure 73. Radar Fuel Level Sensor ........................................................................................... 0250 00
Figure 74. Engine Control Panel Wiring ...................................................................................... 0251 00
Figure 75. Vapor Recovery Assembly......................................................................................... 0252 00
Figure 76. Electrical Assembly for Hose Reel Cabinet ............................................................... 0253 00
Figure 77. Hubodometer.............................................................................................................. 0254 00
Figure 78. Gage Assembly, In-Tank............................................................................................ 0255 00
Figure 79. Control Panel Gages.................................................................................................. 0256 00
Figure 80. Filter Separator........................................................................................................... 0257 00
Figure 81. Separator Mounting Assembly ................................................................................... 0258 00
Figure 82. Drain Valve Assembly ................................................................................................ 0259 00
Figure 83. Filter Separator Tubing Assembly.............................................................................. 0260 00
Figure 84. Pump Assembly ......................................................................................................... 0261 00
Figure 85. Pump Coupling Parts ................................................................................................. 0262 00
Figure 86. Meter Assembly.......................................................................................................... 0263 00
Figure 87. Piping Frame Assembly ............................................................................................. 0264 00
Figure 88. Emergency Valve Piping ............................................................................................ 0265 00
Figure 89. Manifold and Flange Assembly .................................................................................. 0266 00
Figure 90. Pump Piping and Recirculation Valve Assembly ....................................................... 0267 00
Figure 91. Cabinet Piping ............................................................................................................ 0268 00
Figure 92. Hose Reel Piping ....................................................................................................... 0269 00
Figure 93. Float Installation ......................................................................................................... 0270 00
vi
TM 9-2330-330-14&P
TABLE OF CONTENTS—Continued
WP Sequence No.
CHAPTER 9: SUPPORTING INFORMATION—Continued
Figure 94. Valve Assembly, Emergency ..................................................................................... 0271 00
Figure 95. Valve Assembly, “B, E, and F” ................................................................................... 0272 00
Figure 96. “D” Valve and Tubing Assembly................................................................................. 0273 00
Figure 97. High Level Shutoff Valve............................................................................................ 0274 00
Figure 98. Valve Assembly, “G” .................................................................................................. 0275 00
Figure 99. Valve Assembly, “R and P” ....................................................................................... 0276 00
Figure 100. Valve Assembly, “M” ................................................................................................ 0277 00
Figure 101. Control Cable Assemblies........................................................................................ 0278 00
Figure 102. Miscellaneous Parts ................................................................................................. 0279 00
Figure 103. Fire Extinguisher Brackets ....................................................................................... 0280 00
Figure 104. Decontamination Apparatus Bracket ....................................................................... 0281 00
Figure KITS. Repair Parts Kits .................................................................................................... 0282 00
Figure BULK. Bulk Materials ....................................................................................................... 0283 00
NSN Index ................................................................................................................................... 0284 00
Part Number Index ...................................................................................................................... 0285 00
vii
TM 9-2330-330-14&P
SCOPE
This manual provides you with the information you will need to operate and maintain the semitrailer.
MANUAL CONTENT
The front matter in this manual consists of general warnings, title block page, and table of contents.
The information contained in this manual is presented in nine chapters. Each chapter is divided into Work
Packages (WPs) that cover operating procedures, maintenance procedures, troubleshooting procedures,
and other information for specific systems or components. Each WP starts on a right-hand page. Page
number consists of the WP number followed by a dash and another number. For example “0007 00-9”
means WP 0007 00, page 9.
At the end of this manual are an alphabetical index, DA Form 2028-2, and metric conversion chart.
Front Matter
There are general warnings that start on the first right-hand page immediately after the cover that should
be read before performing any maintenance on the semitrailer.
The title block page includes the reporting of errors and recommending improvements statement.
The table of contents lists the chapters and WPs in the manual.
Chapters
Chapter 2 provides the description and use of controls and indicators, and operating instructions.
Chapter 9 provides supporting information, including the publications referenced in this manual,
Maintenance Allocation Chart (MAC), Basic Issue Items (BII) list, expendable and durable items list,
torque limits, and Repair Parts and Special Tools List (RPSTL).
Alphabetical Index
An index is located after the last WP in this manual that provides an alphabetical listing of information and
components/assemblies contained in this manual.
viii
TM 9-2330-330-14&P
DA Form 2028
DA Form 2028 is used to report errors and to recommend improvements for the tasks in this manual.
This metric conversion chart converts English measurements to metric equivalents. Measurements in this
manual are provided in both English and metric units.
You must read and understand this manual BEFORE operating the semitrailer.
Throughout this manual, you will see WARNING, CAUTION, and NOTE headings. There are good
reasons for every one of these notices:
WARNING
CAUTION
NOTE
Warnings and cautions appear immediately preceding the step to which they pertain. It is important to
read and thoroughly understand the warnings and/or cautions before beginning maintenance. Notes may
precede or follow the steps to which they pertain, depending on what makes the most sense.
INITIAL SETUPS
Before starting a task, you must obtain all the tools, supplies, and personnel listed in the initial setup. Be
sure to read the task before performing the maintenance. If any other tasks are referenced, you must go
to the initial setup page for each of these tasks to find out what tools, supplies, and personnel will be
needed.
INDEXING
Three indexing procedures are used in this manual to help you locate information quickly:
• Table of contents
• Controls and indicators index in WP 0006 00
• Alphabetical index at the back of this manual
ix/x blank
TM 9-2330-330-14&P
TYPE OF MANUAL
This manual covers: Semitrailer, Fuel Tanker: 5000-Gallon, Fuel-Dispensing, Automotive, M969A3.
PURPOSE OF EQUIPMENT
M969A3 Semitrailer
Department of the Army forms and procedures used for equipment maintenance will be those prescribed
by DA PAM 738-750, Functional Users Manual for the Army Maintenance Management System
(TAMMS) or AR 700-138, Army Logistics Readiness and Sustainability.
If your semitrailer needs improvement let us know. Send us an EIR. You, the user, are the only one who
can tell us what you do not like about your equipment. Let us know why you do not like the design. Put it
on an SF 368 (Product Quality Deficiency Report). Mail it to the address specified in DA PAM 738-750,
Functional Users Manual for TAMMS, or as specified by the contracting activity. We will send you a reply.
CPC of Army material is a continuing concern. It is important that any corrosion problems with this item
be reported so that the problem can be corrected and improvements can be made to prevent the problem
in future items.
0001 00-1
TM 9-2330-330-14&P
While corrosion is typically associated with rusting of metals, it can also include deterioration of other
materials, such as rubber and plastic. Unusual cracking, softening, swelling, or breaking of these
materials may be a corrosion problem.
If a corrosion problem is identified, it can be reported using SF 368, Product Maintenance Deficiency
Report. Use of key words such as “corrosion,” ”rust,” “deterioration,” or “cracking” will ensure that the
information is identified as a CPC problem.
The form should be submitted to the address specified in DA PAM 738-750, TAMMS.
WARRANTY STATEMENT
Heil Trailer International warrants its Tank Trailer Equipment to be free from defects in material and
workmanship under normal use, when proper service and maintenance as described in its Service
Bulletins and Operation Manuals are performed, for a period of 12 months from the date when these
products are delivered to the first purchaser.
This warranty is expressly limited to the repair or replacement of any component or part thereof, of any
such unit manufactured by Heil Trailer International, that is proven to Heil’s satisfaction to have been
defective in material or workmanship. Such components or parts thereof shall be repaired or replaced
without cost to the first purchaser for parts and labor provided such unit is returned for such repair or
replacement to an authorized Heil Distributor, or such other place as may be designated by Heil, within
12 months from the date on which the unit was delivered to such first purchaser.
Heil Trailer International neither warrants, nor does it accept liability for products manufactured by others
and installed by Heil. Purchaser and/or end user must pursue any claims of any nature whatsoever,
including warranties with the manufacturer of said product.
Heil Trailer International makes no other warranty, expressed or implied, and makes no warranty
of merchantability or of fitness for any particular purpose.
Heil Trailer International does not assume any other liability of any nature whatsover, including but not
limited to, any direct or indirect or consequential loss, transportation charges, loss of profits, damages, or
delays. Any improper use, operation beyond rated capacity, substitution of parts not approved by us, or
any alteration or repair by others in such manner as in our judgment affects the product materially and
adversely, shall void this warranty.
Other than extension of the warranty period under Heil’s Extended Warranty Program, no
employee or representative is authorized to change this warranty in any way or grant any other
warranty.
Heil Trailer International warrants that this trailer is manufactured in accordance with the specifications on
the order. Heil Trailer International does not warranty this piece of equipment for use in hauling any
specific product. Heil Trailer International accepts no responsibility for damage to the equipment, or for
cargo losses, due to an adverse effect on the equipment caused by the incompatibility of the product
being hauled in the trailer. Where tanks are prepared for lining, all agreements that concern the tank
0001 00-2
TM 9-2330-330-14&P
barrel lining will be the responsibility of the customer and the lining company. In this connection, Heil
Trailer International makes no warranty of products, including lining manufactured and/or installed by
others, the same being subject to warranties, if any, of their respective manufacturers or installers. The
customer shall bear the risk for damage or loss to the tank or injury to property or person, while the tank
is either at or in transit to or from the lining company. In those instances where the lining application is
performed by a Heil Trailer International facility, no warranty will be provided to the installation or
application of those lining materials.
Heil Trailer International does no assume any liability for interior cleanliness and finish
requirements of trailers due to different operations and circumstances. As such, Heil Trailer
International does not certify that trailers are ready to be placed in service for product upon
delivery. The trailer must be inspected, cleaned, washed, and otherwise prepared for its intended
service by the user to the requirements of the customer prior to placing into service.
The above warranty supersedes and is in lieu of all other warranties expressed or implied.
LIST OF ABBREVIATIONS/ACRONYMS
AAL....................................................................................................................Additional Authorization List
ABS ........................................................................................................................... Antilock Brake System
BII ...................................................................................................................................... Basic Issue Items
CAGEC....................................................................................... Commercial and Government Entity Code
cm................................................................................................................................................centimeters
CPC..........................................................................................................Corrosion Prevention and Control
dc.............................................................................................................................................. direct current
DS .......................................................................................................................................... Direct Support
EA...........................................................................................................................................................each
ECU........................................................................................................................... Electronic Control Unit
EIR ............................................................................................Equipment Improvement Recommendation
EPA ..........................................................................................................Environmental Protection Agency
FMTV.....................................................................................................Family of Medium Tactical Vehicles
gal....................................................................................................................................................... gallons
GL....................................................................................................................................................... gallons
gpm ..................................................................................................................................gallons per minute
GS .......................................................................................................................................General Support
in.......................................................................................................................................................... inches
kg.................................................................................................................................................... kilograms
km/h................................................................................................................................ kilometers per hour
kPa ...............................................................................................................................................kilopascals
L .............................................................................................................................................................liters
LB ........................................................................................................................................................ pound
lb-ft ............................................................................................................................................... pound-feet
Lpm ......................................................................................................................................liters per minute
MAC ............................................................................................................... Maintenance Allocation Chart
m ........................................................................................................................................................ meters
mm ............................................................................................................................................... millimeters
mph .........................................................................................................................................miles per hour
MWO ...................................................................................................................... Modification Work Order
NATO ......................................................................................................North Atlantic Treaty Organization
NSN.......................................................................................................................... National Stock Number
0001 00-3
TM 9-2330-330-14&P
N•m........................................................................................................................................Newton-meters
P/N ............................................................................................................................................ Part Number
PMCS .................................................................................. Preventive Maintenance Checks and Services
psi.............................................................................................................................pounds per square inch
PT.............................................................................................................................................................pint
QT ......................................................................................................................................................... quart
RO .............................................................................................................................................................roll
ROM ............................................................................................................................... Refuel on the Move
RPSTL...................................................................................................Repair Parts and Special Tools List
SC ......................................................................................................................................... Supply Catalog
SMR ............................................................................................ Source, Maintenance, and Recoverability
SRA .....................................................................................................................Specialized Repair Activity
TAMMS .................................................................................The Army Maintenance Managmenet System
TAMMS-A............................................................. The Army Maintenance Management System—Aviation
TB...................................................................................................................................... Technical Bulletin
TM ..................................................................................................................................... Technical Manual
TMDE .................................................................................Test, Measurement, and Diagnostic Equipment
V ............................................................................................................................................................. volts
WC ......................................................................................................................................... Water Column
WP..........................................................................................................................................Work Package
END OF TASK
0001 00-4
CHAPTER 1
INTRODUCTORY INFORMATION
WITH
THEORY OF OPERATION
TM 9-2330-330-14&P
The M969A3 Semitrailer is constructed of welded stainless steel, with a single compartment tank of 5000
gal (18,927 L) plus a 3% capacity for product expansion. The chassis is constructed of welded stainless
steel and is equipped with full floating tandem axles and manually operated landing gear.
The M969A3 5,000-Gallon Tanker may be used ONLY with the following prime movers that HAVE ABS
braking systems: M915A2, M915A3, M915A4, M1088 (FMTV), and M931/M932 series. Use of the
M969A3 with the M931/M932 WITHOUT ABS brakes is NOT authorized. Tankers are not to be filled to
exceed the load capacities of the tractors. Due to limited payload capacity, some of the tractors will not
be able to haul fully loaded tankers. No over-load wavier is allowed for these tankers. When driving on
hard-surface highways, only the 10-ton military-adapted commercial 6x4 prime movers, M915A2,
M915A3, and M915A4, with ABS are authorized. The M969A3 Semitrailer can be loaded through the
bottom or top fill opening. The Lombardini three-cylinder diesel engine in combination with the Gorman
Rupp 4-in. pump provides self-load/unload capability.
The M969A3 is equipped with pressure and vacuum vents, a sealed manhole, an improved vapor
recovery system, two 50-foot (15.2 m) lengths of 1-1/4 in. fuel-dispensing hoses, three 4-in. hoses for
loading/off loading and bulk delivery, a portable grounding rod, three static reels, and a spare tire. A
ladder is provided at the rear of the semitrailer for easy access to the top of the M969A3.
0002 00-1
TM 9-2330-330-14&P
8 Optic socket box Provides fuel depot with automatic shut off
capability.
0002 00-2
TM 9-2330-330-14&P
0002 00-3
TM 9-2330-330-14&P
EQUIPMENT DATA
Bridge Classification:
Empty weight with prime mover ....................................................................................................... Class. 14
Empty weight without prime mover .................................................................................................... Class. 6
Cross-country loaded with prime mover .......................................................................................... Class. 25
Cross-country loaded without prime mover ..................................................................................... Class. 18
Highway loaded with prime mover ................................................................................................... Class. 30
Highway loaded without prime mover .............................................................................................. Class. 22
Angle of Departure...................................................................................................................................60°
Center of Gravity:
Empty (vertical) ................................................................................................................. 46.1 in. (117.1 cm)
Empty (horizontal from front) ..........................................................................................210.0 in. (533.4 cm)
Loaded (vertical) ............................................................................................................... 62.8 in. (159.5 cm)
Loaded (horizontal from front).........................................................................................185.0 in. (469.9 cm)
Dimensions Overall:
Height ..............................................................................................................................104.4 in. (265.2 cm)
Length .............................................................................................................................359.2 in. (912.4 cm)
Width ................................................................................................................................. 95.3 in. (242.1 cm)
To outside of tires.............................................................................................................. 96.0 in. (243.8 cm)
Weights:
Empty ...............................................................................................................................17,600 lb (7982 kg)
Kingpin weight....................................................................................................................5,500 lb (2494 kg)
Rear axle ..........................................................................................................................12,100 lb (5488 kg)
Loaded (5000 GAL).......................................................................................................52,300 lb (23,719 kg)
Kingpin Location:
From nose of vehicle...........................................................................................................17.0 in. (43.2 cm)
To landing gear ................................................................................................................. 84.8 in. (215.4 cm)
END OF TASK
0002 00-4
TM 9-2330-330-14&P
The M969A3 is equipped with two electrical systems. The first system is a 12/24 V dc electrical system
that receives its power from the prime mover through the intervehicular cable assembly. The
intervehicular cable assembly is connected to the M969A3 main wiring harness that distributes power to
the composite lights, front, side, and rear marker lights, ECU valve, water detection switch, and overflow
monitor panel. The second electrical system is the engine electrical system, a self-contained unit that
provides power to keep the batteries charged and engine running.
END OF TASK
ENGINE
The diesel engine provides power through the flexible coupling to the centrifugal pump. The engine is a 3-
cylinder, 4-cycle, valve-in-head, air-cooled engine with a maximum rating of 35.4 hp (26.4 kW), located
on the curbside of the semitrailer. The engine is operated and monitored by the control panel located on
the roadside of the semitrailer.
PUMP
The M969A3 is equipped with a 4-in., self-priming, low-pressure centrifugal pump that provides metered
fuel delivery up to 100 gpm (379 Lpm) through one or both fuel-dispensing nozzles.
END OF TASK
The semitrailer brakes are equipped with 4-sensor 2-modular ABS, axle by axle, to prevent wheel lockup
during braking on unstable surfaces. The ABS is automatic, applied through the air brake system and
needs no operator assistance.
END OF TASK
OPERATOR INSTRUCTIONS
TM 9-2330-330-14&P
GENERAL
The following pages show the location and function of the controls and indicators of the M969A3. Below
is an alphabetical listing of them and the page number on which they can be found. Review this section
thoroughly before operating the semitrailer.
Page Number
0006 00-1
TM 9-2330-330-14&P
0006 00-2
TM 9-2330-330-14&P
0006 00-3
TM 9-2330-330-14&P
0006 00-4
TM 9-2330-330-14&P
0006 00-5
TM 9-2330-330-14&P
0006 00-6
TM 9-2330-330-14&P
0006 00-7
TM 9-2330-330-14&P
0006 00-8
TM 9-2330-330-14&P
0006 00-9
TM 9-2330-330-14&P
0006 00-10
TM 9-2330-330-14&P
0006 00-11
TM 9-2330-330-14&P
0006 00-12
TM 9-2330-330-14&P
FILTER/SEPARATOR CONTROLS
0006 00-13
TM 9-2330-330-14&P
END OF TASK
0006 00-14
TM 9-2330-330-14&P
GENERAL
This WP contains instructions for safely operating the M969A3 Semitrailer under usual conditions.
Operation under unusual conditions is covered in WP 0008 00.
Perform all “Before” Operator/Crew Preventive Maintenance Checks and Services (PMCS) prior to
operating the semitrailer.
Review all prime mover operating instructions prior to connecting/disconnecting operations. Use of BII
from prime mover may be required.
WARNING
WARNING
All personnel must stand clear of prime mover and M969A3
prior to connecting. Failure to follow this warning may result
in severe injury or death to personnel.
NOTE
The M915 Series prime movers are the only prime movers that
require the use of the upper coupler plate spacer. All other
prime movers require the spacer to be removed for safe and
level towing. Removal/installation of spacer (WP 0082 00) to
M969A3 may be necessary prior to connecting prime mover.
0007 00-1
TM 9-2330-330-14&P
2. Back prime mover slowly to front of M969A3. Maneuver prime mover so that kingpin (3) on M969A3
is in line with fifth wheel jaws on prime mover. Stop prime mover before upper coupler plate (2) of
semitailer starts to ride on fifth wheel of prime mover.
3. Verify M969A3 upper coupler plate (2) height exceeds height of prime mover fifth wheel. Landing
gear legs may need to be raised or lowered accordingly.
4. Back prime mover under upper coupler plate (2) until kingpin (3) and fifth wheel hook automatically.
Verify kingpin (3) and fifth wheel are engaged and locked. Engage prime mover parking brake.
5. Remove dummy couplings from M969A3 service and emergency air couplings (1). Connect prime
mover service and emergency air lines to M969A3 service and emergency air lines at couplings.
8. Plug 12 volt and/or 24 volt cables from prime mover into the intervehicular 12 volt (6) and 24 volt (7)
cable connectors of M969A3.
9. Operate lights of prime mover to verify all stoplights, marker, and clearance lights of M969A3 are
working. Verify ABS warning indicator is not lit.
NOTE
0007 00-2
TM 9-2330-330-14&P
0007 00-3
TM 9-2330-330-14&P
10. Engage landing gear operating crank (12) and raise landing gear legs (10) by rotating crank (12)
clockwise. Replace crank (12) in clip (11) when gear are raised sufficiently.
11. If landing gear ground boards (8) were used, stow them in brackets (9) on each side of M969A3.
WARNING
NOTE
M969A3 is to be uncoupled in mud, sand, or snow, start
at step 1. If not start at step 2.
1. Center two ground boards (8) beneath landing gear legs (10).
2. Close shut off valves on service and emergency air lines at rear of prime mover.
NOTE
M969A3 air brakes will set automatically when service
air brake hose is disconnected.
3. Disconnect emergency and service air lines from emergency and service air couplings on M969A3.
5. Disconnect 12 and/or 24 volt prime mover cables from M969A3 cable connectors.
0007 00-4
TM 9-2330-330-14&P
0007 00-3
TM 9-2330-330-14&P
1. Connect grounding cable from loading rack or stand to any of three grounding studs (1) on
M969A3.
2. Connect any of three M969A3 static reel cables (2) to a facility earth ground (metal rod or metal
fence pole).
b. Insert portable grounding rod (3) in accordance with FM 10-67-1 into the ground a short
distance from M969A3.
1. Disconnect static reel cable (2) from M969A3 portable grounding rod (3) or facility ground and
secure on semitrailer.
3. Disconnect static reel cable (2) and return from loading rack or stand.
WARNING
CAUTION
1. Before starting engine, check fuel level in fuel tank (3). Add fuel as necessary.
2. Check oil level. If dipstick (1) reads L (low), refer to WP 0035 00.
3. Check air cleaner restriction indicator (2). If restriction indicator is red, clean or replace engine air
filter per WP 0039 00.
0007 00-7
TM 9-2330-330-14&P
6. Turn starter switch (5) to START position while holding preheater switch (4) in ON position.
NOTE
Do not hold starter switch in START position for more
than 10 seconds.
7. If engine starts, release starter switch (5) and turn preheater switch (4) to OFF position.
0007 00-8
TM 9-2330-330-14&P
WARNING
0007 00-9
TM 9-2330-330-14&P
1. BOTTOM LOADING—ROADSIDE
NOTE
0007 00-10
TM 9-2330-330-14&P
e. Remove 4-in. hose (4) from hose tube (5) and connect to bottom loading connection
(3) and fuel facility.
h. After flow has begun, set valve D (2) to closed position to precheck automatic shut off.
If shut off is functional, flow should stop after 20–25 seconds.
i. Set valve D (2) to open position. Flow will resume in about 20 seconds.
WARNING
j. When tank is full, fuel flow will stop automatically. When fueling is complete return all valves to
the closed position.
k. Close valve D (2). Disconnect hose (4) from bottom loading connection (3) and install cover.
Drain hose into suitable container and store hose (4) in hose tube (5).
l. Open valves A, D, H, and J (8, 2, 6, and 7) and drain accumulated water into a suitable
container.
0007 00-11
TM 9-2330-330-14&P
0007 00-12
TM 9-2330-330-14&P
NOTE
a. Set semitrailer park brakes by functioning brake control valve (2) located on top of curbside
bottom load coupling or the one located at curbside vapor recovery outlet.
b. Dismount fire extinguishers (4) and bring them to the point of fueling operation.
d. Remove curbside vapor recovery system vent cap (3) and attach facility vapor recovery hose.
e. Attach facility fuel transfer hose to bottom load adapter (1) and assure connection is secure.
f. Connect facility monitor and control cables to curbside socket box (5).
g. Turn power switch (7) on to ROM II onboard monitor (6). The yellow POWER LED should be
on. If there is a red LED showing, this means there is a malfunction in the monitor system and
fueling will not be permitted until repairs are made and green LED is on.
h. The green PERMIT LED being on, indicates sensor is operating and NOT detecting an
overfill situation.
i. Commence bottom loading. Watch for fuel leaks during bottom loading operation and shut
down fuel flow if any occur. When fuel level in semitrailer reaches sensor (5,000 gal), fuel flow
into semitrailer will automatically stop.
j. Turn off power switch (7) to ROM II monitor (6) and disconnect facility monitor and
control cables.
k. Place suitable container under curbside adaptor hose connection (1) to capture any residual
fuel from dry-brake coupling. Dispose of residual fuel in accordance with local SOP.
0007 00-14
TM 9-2330-330-14&P
l. Disconnect curbside facility vapor recovery hose and cap (3) vehicle vapor recovery outlet.
3. GRAVITY UNLOAD
WARNING
NOTE
a. Remove all fire extinguishers (1) and bring them to the point of operation.
c. Remove 4-in. hose (2) from hose tube (3) and connect hose between outlet B (7) and
fuel facility.
0007 00-16
TM 9-2330-330-14&P
4. SELF-LOADING OPERATIONS
CAUTION
NOTE
Operations begin and end with all valves closed.
0007 00-17
TM 9-2330-330-14&P
a. Remove fire extinguishers (1) and bring them to the point of operation.
d. Start engine (para. G). When engine is warm, adjust to idle speed (1000–1200 rpm).
e. Remove 4-in. hose (2) from hose tube (3) and connect hose (2) between outlet B (7) and
fuel storage facility.
g. Adjust engine to desired flow rate (290–320 gpm [1098–1211 Lpm] @ 2200–2400 rpm).
h. After flow has begun, set valve D (8) to the closed position to precheck automatic shut off.
If shut off isfunctional, flow should stop after 20–25 seconds. Open valve D; flow should
resume in 20–25 seconds.
WARNING
0007 00-18
TM 9-2330-330-14&P
j. Shut off engine.
5. BULK DELIVERY
CAUTION
Remove vent cap from either side of vapor recovery tube to vent
tank during pumping operations.
NOTE
a. Remove fire extinguishers (1) and bring them to the point of operation.
d. Start engine (para. G). When engine is warm, adjust to idle speed (1000–1200 rpm).
e. Remove 4-in. hose (3) from hose tube (2) and connect hose (3) between outlet B (5)
and fuel storage facility.
f. Pull emergency valve A control handle (7) to open position. Open valves B, F, and
H (4, 5, and 6).
g. Adjust engine speed to desired flow rate (290–320 gpm [1098–1211 Lpm] @ 2200–2400 rpm).
0007 00-20
TM 9-2330-330-14&P
Remove vent cap from either side of vapor recovery tube to vent
0007 00-21
TM 9-2330-330-14&P
tank during pumping operations.
NOTE
Operation begins and ends with all valves closed.
a. Remove fire extinguishers (1) and bring them to the point of operation.
d. Start engine (para. G). When engine is warm, adjust to idle speed (1000–1200 rpm).
e. Pull emergency valve A control handle (5) to open position. Open valves F, H, and K (3, 4,
and 2).
f. Install fuel dispensing nozzles (8) onto end of 1-1/4 in. hose (7).
h. Open valve P (6) for front hose reel or valve R (6) for rear hose reel.
i. Reset meters to zero by pushing in meter reset knobs and turning clockwise.
j. Adjust engine speed to desired flow rate (44–88 gpm [167–333 Lpm] @ 1200–2400 rpm).
0007 00-22
TM 9-2330-330-14&P
l. Remove fuel dispensing nozzle (8) and rewind 1-1/4 in. hoses (7).
0007 00-23
TM 9-2330-330-14&P
NOTE
0007 00-24
TM 9-2330-330-14&P
a. Remove fire extinguishers (1) and bring them to the point of operation.
d. Start engine (para. G). When engine is warm, adjust to idle speed (1000–1200 rpm).
e. Remove 4-in. hose (2) from hose tube (3) and connect hose (2) between outlet B (6)
and fuel storage facility.
f. Pull emergency valve A control handle (8) to open position. Open valves B, H, M, and
K (4, 7, 9, and 5).
g. Adjust engine speed to desired flow rate (290–320 gpm [1098–1211 Lpm] @ 2200–2400 rpm).
0007 00-25
TM 9-2330-330-14&P
CAUTION
NOTE
0007 00-26
TM 9-2330-330-14&P
a. Remove fire extinguishers (1) and bring them to the point of operation.
d. Start engine (para. G). When engine is warm, adjust to idle speed (1000–1200 rpm).
e. Pull emergency valve A control handle (3) to open position. Open valves H and M (2 and 4).
0007 00-27
TM 9-2330-330-14&P
f. Install fuel dispensing nozzle (8) onto front or rear hose reel (7).
NOTE
i. Reset meters to zero by pushing in meter reset knobs and turning clockwise.
j. Adjust engine speed to desired flow rate (44–88 gpm [167–333 Lpm] @ 1200–2400 rpm).
0007 00-28
TM 9-2330-330-14&P
l. Remove fuel dispensing nozzle (8) from hose reel (7) and rewind 1-1/4 hoses..
0007 00-29
TM 9-2330-330-14&P
9. RECIRCULATION
0007 00-30
TM 9-2330-330-14&P
CAUTION
NOTE
a. Remove fire extinguishers (1) and bring them to the point of operation.
d. Start engine (para. G). When engine is warm, adjust to idle speed (1000–1200 rpm).
e. Pull emergency valve A control handle (3) to open position. Open valves H and M (2 and 4).
f. Install D-1 recirculation nozzle (6) onto 1-1/4 in. hose (8).
g. Install D-1 nozzle to recirculation port (5).
h. Open P or R valve.
0007 00-31
TM 9-2330-330-14&P
i. Open D-1 nozzle to begin recirculation and adjust engine speed to desired flow rate
(290–320 gpm [1098–1211 Lpm] @ 2200–2400 rpm).
j. Shut off engine after recirculation is complete.
k. Remove D-1 recirculation nozzle (6) from port (5) and 1-1/4 in. hose (8).
0007 00-32
TM 9-2330-330-14&P
WARNING
NOTE
Components of the Refuel on the Move (ROM) assembly
are listed in WP 0173 00.
0007 00-33
TM 9-2330-330-14&P
p. M969A3 Semitrailers have ROM capabilities. Refer to FM 10-67-1 for instructions on installing,
operating, and disassembling the ROM kit.
d. Start engine. When engine is warm, adjust to idle speed (1000-1200 rpm).
f. Set engine speed to maximum speed (2400 rpm) for a few seconds until evacuation
is completed. (Meter turns back slowly until fuel is evacuated).
0007 00-34
TM 9-2330-330-14&P
Dismounting
1. Remove nut (6) and reinforcement channel (5) from stud (7).
2. Remove two quick release pins (2) from ladder (8) and carrier assembly (1).
WARNING
3. Rotate winch handle (9) until cable (3) is tight, then rotate winch handle (9) 1-1/2 turns in opposite
direction.
4. Push spare tire (4) and ladder (8) away from carrier assembly (1) until supported by cable (3).
5. Rotate winch handle (9) until spare tire (4) and ladder (8) are fully lowered to ground and cable (3)
is slack.
6. Unhook cable (3) from ladder (8) and remove cable (3) from spare tire (4). Roll spare tire (4) off
ladder (8).
Mounting
1. Roll spare tire (4) onto ladder (8). Route cable (3) through ventilation holes in spare tire (4) and
hook to the middle step of the ladder (8.
WARNING
Spare tire and ladder are heavy. Make sure cable is
not frayed or damaged. Do not raise spare tire and
ladder past the vertical position or they will slam into
carrier assembly. Failure to heed this warning may
result in severe injury to personnel or damage
to equipment.
2. Rotate winch handle (9) until spare tire (4) and ladder (8) are nearly vertical, with weight still
0007 00-36
TM 9-2330-330-14&P
supported by cable (3).
3. Carefully push spare tire (4) and ladder (8) in until resting against carrier assembly (1).
4. Install two quick release pins (2) in ladder (8) and carrier assembly (1).
6. Rotate winch handle (9) until cable (3) is tight and winch handle (9) is pointing down.
Removal
WARNING
NOTE
1. Loosen but do not remove 10 nuts (2) while wheel assembly (1) is in contact with ground.
0007 00-37
TM 9-2330-330-14&P
WARNING
Installation
WARNING
NOTE
1. Raise axle high enough so that wheel assembly (1) can be mounted.
0007 00-38
TM 9-2330-330-14&P
5. Finish tightening nuts in sequence shown to 450 to 500 lb-ft (610 to 678 N•m).
END OF TASK
GENERAL
This WP contains instructions for safety operating the semitrailer under unusual conditions. In addition to
performing normal preventive maintenance service, you must take special care to keep the semitrailer
operational in conditions of extreme temperatures and humidity.
For more information on special driving instructions for operating wheeled vehicles under unusual
conditions, refer to FM 21-305.
WARNING
1. Take special care when operating semitrailer in extremely cold weather. Refer to FM 9-207 for
information on operation in cold weather.
2. In addition to performing all normal PMCS, take special care in regard to cleaning and lubrication
when extreme in temperature, humidity, and terrain conditions are present or anticipated. Proper
cleaning, lubrication, storage, and handling ensures proper operation and function and guards
against excessive wear. Refer to WP 0035 00 for proper lubrication during extremely cold weather.
3. Generally, extreme cold causes lubricants to thicken or freeze and various semitrailer construction
materials to become hard and brittle and easily damaged or broken.
4. Take care when handling cables. Extremely cold weather can cause insulation material on
electrical wire to crack, resulting in short circuits.
5. When parking for any period of time in temperatures below 0°F (-18°C), park in a sheltered area
out of the wind and clean off any buildup of ice or snow. Place a footing of planks or brush under
tires to prevent them from freezing to the ground. Make sure the tires are properly inflated 95 psi
(655 kPa). Under inflated tires will freeze, resulting in flat spots.
6. Use caution when placing semitrailer in motion after a shutdown. Thickened lubricants may cause
component failure. Free frozen brake shoes or tire frozen to the ground with care.
2. Do not park semitrailer in sunlight for long periods of time. Heat and sunlight shorten tire life.
0008 00-1
TM 9-2330-330-14&P
CAUTION
3. Cover inactive semitrailer with tarpaulins if no other shelter is available. Tarpaulins are subject to
deterioration from mildew and attacks by insects or vermin, so shake out tarpaulins and air them
weekly for several hours. Clean mildewed tarpaulins with a dry scrubbing brush. Do not clean with
water until mildew is removed. If mildew is found, examine tarpaulin to determine if it is rotted or
weakened. Replace it if damaged. If it is not damaged, treat as outlined in FM 10-16.
4. Semitrailer inactive for long periods in hot, humid weather are subject to rusting and accumulation
of fungi growth. Frequently inspect, clean, and lubricate to prevent deterioration.
1. Since dampness increases chances of corrosion, inspect all surfaces and electrical connections for
signs of corrosion and remove them. Apply silicone compound (item 6, WP 0174 00) to all electrical
connections.
4. Clean, inspect, and lubricate semitrailer frequently when operating in saltwater areas
(refer to WP 0035 00).
1. After each operation, remove ice and snow from underneath semitrailer and from hoses, lines,
tubes, and electrical connections.
3. Immediately after operation in mud or snow, thoroughly clean, inspect, and lubricate if tactical
situation permits (refer to WP 0035 00).
1. Clean, inspect, and lubricate semitrailer frequently when operating in dusty or sandy areas (refer to
WP 0035 00).
0008 00-2
TM 9-2330-330-14&P
• Reduce tire pressure to 32 psi (221 kPa) for operation in soft sand.
• Reduce tire pressure to 45 psi (310 kPa) for operation on cross-country terrain. Tire pressure
must be returned to 95 psi (655 kPa) when operation resumes on hard-surface roads if tactical
situation permits.
3. When uncoupling semitrailer in sandy areas, use ground boards to prevent landing gear from
sinking.
FORDING
CAUTION
1. M969A3 semitrailer is designed for fording hard bottom water crossings deep enough to submerge
the running gear.
2. Refer to the towing vehicle operating instructions for information on fording. Instructions for the
towing vehicle also apply to the semitrailer.
3. Before entering water, spray the engine assembly electrical connections with silicone compound
(item 6, WP 0174 00). Notify Organizational maintenance to pack wheel bearings after each
submersion (refer to WP 0068 00).
END OF TASK
OPERATOR TROUBLESHOOTING
TM 9-2330-330-14&P
INTRODUCTION 0009 00
GENERAL
The malfunction/symptom index is a quick reference index for finding troubleshooting procedures.
Associated with each symptom name is a WP sequence number representing the starting point in a
troubleshooting sequence.
The troubleshooting WPs contain tables listing the malfunctions, tests or inspections, and corrective
actions required to return the M969A3 to normal operation. Perform the steps in the order in which they
appear in the tables.
1. MALFUNCTION—A visual or operational indication that something is wrong with the M969A3.
If you are unsure of the location of an item mentioned in troubleshooting, refer to WP 0002 00 or to the
maintenance task where the item is replaced.
Before performing troubleshooting, read and follow all safety instructions found in the warning summary
at the front of this manual.
This manual cannot list all of the malfunctions that may occur, nor all tests or inspections and corrective
actions. If a malfunction is not listed, or is not corrected by the listed corrective actions, notify your
supervisor.
END OF TASK
GENERAL
This index is provided as a quick way to get you to the part of troubleshooting that will help you solve the problem
you are having. It lists all of the malfunctions covered in Operator/Crew troubleshooting.
ENGINE
ELECTRICAL SYSTEM
2. One or more lights (but not all) will not operate or lights are dim or flickering.................. WP 0012 00-1
3. Control panel secure lighting does not operate ................................................................ WP 0012 00-1
BRAKE SYSTEM
FUEL SYSTEM
Fuel does not flow during any fuel servicing operation.................................................................. WP 0014 00-1
TIRES
LANDING GEAR
END OF TASK
THIS WP COVERS:
Engine Troubleshooting
INITIAL SETUP:
Maintenance Level References
Operator/Crew WP 0035 00
WP 0039 00
To troubleshoot the M969A3 engine, perform the test/inspections and corrective actions provided in
Table 1.
1. ENGINE WILL NOT TURN 1. Set engine switch on If battery voltage gage indicates
OVER control panel to RUN and less than 24–28 V dc, notify
check battery voltage Organizational maintenance. If
gage. battery gage voltage is okay, go
to step 2.
0011 00-1
TM 9-2330-330-14&P
2. ENGINE IS HARD TO 3. Remove vent fill caps from If electrolyte is low, notify
START OR TURNS OVER batteries and check for low Organizational maintenance. If
SLOWLY—Continued electrolyte. electrolyte is okay, go to step 4.
0011 00-2
TM 9-2330-330-14&P
1. Remove engine oil dipstick If engine oil level is low, add oil
and check oil level. as necessary (refer to WP 0035
00). If engine oil level is okay, go
to step 2.
END OF TASK
THIS WP COVERS:
Electrical System Troubleshooting
INITIAL SETUP:
Maintenance Level
Operator/Crew
To troubleshoot the M969A3 electrical system, perform the test/inspections and corrective actions
provided in Table 1.
2. ONE OR MORE LIGHTS Disconnect intervehicular cable Clean plugs or receptacles and
(BUT NOT ALL) WILL connections of M969A3 and reconnect to M969A3. If
NOT OPERATE, OR prime mover and check for dirty semitrailer lights still do not
LIGHTS ARE DIM OR or corroded contacts in both operate properly, notify
FLICKERING plugs. Organizational maintenance.
END OF TASK
THIS WP COVERS:
Brake System Troubleshooting
INITIAL SETUP:
Maintenance Level References
Operator/Crew WP 0007 00
To troubleshoot the M969A3 brake system, perform the test/inspections and corrective actions provided
in Table 1.
1. BRAKES WILL NOT 1. Check shut-off valves on Open shut-off valves. If valves
RELEASE prime mover. are already open, go to step 2.
NOTE
Some prime movers may not
be equipped with shut-off
valves (refer to applicable
prime mover TM).
0013 00-1
TM 9-2330-330-14&P
2. NO BRAKES OR BRAKES 1. Apply prime mover service Open shut-off valves. If valves
ARE WEAK brakes. Check position of are already open, go to step 2.
shut-off valves on prime
mover.
NOTE
Some prime movers may not
be equipped with shut-off
valves (refer to applicable
prime mover TM).
END OF TASK
0013 00-2
TM 9-2330-330-14&P
THIS WP COVERS:
Fuel System Troubleshooting
INITIAL SETUP:
Maintenance Level References
Operator/Crew WP 0006 00 WP 0040 00
WP 0007 00 WP 0041 00
To troubleshoot the M969A3 fuel system, perform the test/inspections and corrective actions provided in
Table 1.
Table 1. Troubleshooting Procedures.
1. FUEL DOES NOT FLOW 1. Verify fuel in tank. If tank has fuel, go to step 2. If
DURING ANY FUEL tank has no fuel, fill tanker. Verify
SERVICING OPERATION problem is solved.
2. Verify all valves are set per Set valves per schematic on tool
fuel operations schematic box lid (refer to WP 0007 00). If
on tool box lid (refer to valves are already set per fuel
WP 0007 00). operations schematic, go to
step 3.
0014 00-1
TM 9-2330-330-14&P
2. FUEL DOES NOT FLOW 1. Verify fuel in tank. If tank has fuel, go to step 2. If
DURING ANY FILTERED tank has no fuel, fill tank per WP
FUELING OPERATION 0007 00. Verify problem is
solved.
2. Verify all valves are set per Set valves per schematic on tool
fuel operations schematic. box lid (refer to WP 0007 00). If
valves are already set per fuel
operations schematic, go to
step 3
0014 00-2
TM 9-2330-330-14&P
3. FUEL DOES NOT FLOW 1. Check to see if emergency If valve A is in closed position,
DURING ANY NON- valve A control handle is in open it. Verify problem is solved.
FILTERED FUELING the open position. If valve is already in open
OPERATION position, go to step 2.
2. Verify all valves are set per Set valves per schematic on tool
fuel operations schematic. box lid (refer to WP 0007 00).
Verify problem is solved. If valves
are already set properly, go to
step 3.
4. Check pump inlet screen for Clean inlet screen per WP 0041
debris or dirt clogging inlet. 00. Verify problem is solved. If
screen was clean, notify
Organizational maintenance that
further troubleshooting is
required.
END OF TASK
THIS WP COVERS:
Tires Troubleshooting
INITIAL SETUP:
Maintenance Level References
Operator/Crew WP 0002 00
To troubleshoot the M969A3 tires, perform the test/inspections and corrective actions provided in Table 1.
TIRES ARE EXCESSIVELY 1. Check tire pressure for Inflate/deflate tires to correct
WORN, SCUFFED, OR correct operating pressure operating pressure (refer to WP
CUPPED (refer to WP 0002 00). 0002 00). If tire pressure is
correct, go to step 2.
END OF TASK
THIS WP COVERS:
Landing Gear Troubleshooting
INITIAL SETUP:
Maintenance Level
Operator/Crew
To troubleshoot the M969A3 landing gear, perform the test/inspections and corrective actions provided in
Table 1.
HANDCRANK IS DIFFICULT TO 1. Check to see if lower legs If lower legs are bent, notify
OPERATE are bent. Organizational maintenance. If
legs are not bent, go to step 2.
END OF TASK
ORGANIZATIONAL TROUBLESHOOTING
TM 9-2330-330-14&P
INTRODUCTION 0017 00
GENERAL
The malfunction/symptom index is a quick reference index for finding troubleshooting procedures.
Associated with each symptom name is a WP sequence number representing the starting point in a
troubleshooting sequence.
The troubleshooting WPs contain tables listing the malfunctions, tests or inspections, and corrective
actions required to return the M969A3 to normal operation. Perform the steps in the order in which they
appear in the tables.
1. MALFUNCTION—A visual or operational indication that something is wrong with the M969A3.
If you are unsure of the location of an item mentioned in troubleshooting, refer to WP 0002 00 or to the
maintenance task where the item is replaced.
Before performing troubleshooting, read and follow all safety instructions found in the warning summary
at the front of this manual.
This manual cannot list all of the malfunctions that may occur, nor all tests or inspections and corrective
actions. If a malfunction is not listed, or is not corrected by the listed corrective actions, notify your
supervisor.
END OF TASK
GENERAL
This index is provided as a quick way to get you to the part of troubleshooting that will help you solve the
problem you are having. It lists all of the malfunctions covered in Organizational troubleshooting.
LIGHT SYSTEMS
BRAKE SYSTEM
1. Brakes will not release/brakes drag (one or more brake drums are running hot) ........WP 0020 00-1
3. ABS warning light comes on and stays on at operating speeds (above 4 mph) ..........WP 0020 00-2
LANDING GEAR
MANHOLE COVER
ENGINE
7. Engine speed is erratic or will not maintain steady rpm ...............................................WP 0023 00-6
10. Preheat indicator lamp will not light ..............................................................................WP 0023 00-7
0018 00-1
TM 9-2330-330-14&P
CENTRIFUGAL PUMP
BATTERY
FILTER/SEPARATOR
Fuel does not flow during filtered fuel servicing operations.......................................................WP 0027 00-1
With emergency valve A handle in closed position, fuel continues to flow out of tank..............WP 0028 00-1
FUEL SYSTEM
1. Fuel does not flow during any fueling operation ...........................................................WP 0029 00-1
2. Fuel does not flow during filtered fuel servicing operations..........................................WP 0029 00-1
END OF TASK
0018 00-2
TM 9-2330-330-14&P
THIS WP COVERS:
Light Systems Troubleshooting
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
Multimeter (item 2, WP 0171 00)
References
Applicable prime mover TM
WP 0046 00
WP 0054 00
WP 0057 00
WP 0058 00
WP 0061 00
WP 0065 00
To troubleshoot the M969A3 light systems, perform the test/inspections and corrective actions provided in
Table 1.
NOTE
Refer to WP 0046 00 for
routing of electrical wires and
electrical schematic.
0019 00-1
TM 9-2330-330-14&P
2. ONE OR MORE LIGHTS 2. At composite stoplight box, If loose plugs or broken wires are
WILL NOT OPERATE— check for loose plug found, repair wires (refer to WP
Continued connections or broken 0065 00) or tighten connections.
wires (refer to Verify problem is solved. If no
WP 0054 00). loose connections or broken
wires are found, go to step 3.
END OF TASK
0019 00-2
TM 9-2330-330-14&P
THIS WP COVERS:
Brake System Troubleshooting
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
References
Applicable prime mover TM WP 0069 00
WP 0047 00 WP 0070 00
WP 0066 00 WP 0076 00
WP 0067 00 WP 0078 00
WP 0068 00
To troubleshoot the M969A3 brake system, perform the test/inspections and corrective actions provided
in Table 1.
1. BRAKES WILL NOT 1. Check for leaking air brake Push in parking brake release
RELEASE/BRAKES components. knob. If air leak is detected,
DRAG (ONE OR MORE replace damaged brake system
BRAKE DRUMS ARE component (refer to WP 0076
RUNNING HOT) 00). If no air leak is detected, go
to step 2.
NOTE
Wheel must be raised prior to
performing step 2.
0020 00-1
TM 9-2330-330-14&P
3. ABS WARNING LIGHT Turn prime mover (refer to Record ABS blink code and refer
COMES ON AND STAYS applicable prime mover TM) to ABS diagnostics (refer to WP
ON AT OPERATING ignition switch ON. Turn off 0070 00).
SPEEDS (ABOVE 4 MPH ignition switch after less than 5
[6 KM/H]) seconds, and turn switch on
again. The ABS warning
indicator light will come on and
then off. The ABS blink code will
then be displayed three times.
4. ABS WARNING LIGHT Turn prime mover (refer to Check intervehicular connections
DOES NOT COME ON applicable prime mover TM) for corrosion or damage. Verify
ignition switch ON. Turn off problem is solved. If light still
ignition switch after less than 5 does not come on, replace 24–
seconds, and turn switch on 12 V converter box (refer to WP
again. ABS indicator light still 0047 00). Verify problem is
does not come on. solved.
END OF TASK
0020 00-2
TM 9-2330-330-14&P
THIS WP COVERS:
Landing Gear Troubleshooting
INITIAL SETUP:
Maintenance Level References
Organizational WP 0044 00
WP 0084 00
WP 0085 00
To troubleshoot the M969A3 landing gear, perform the test/inspections and corrective actions provided in
Table 1.
END OF TASK
THIS WP COVERS:
Manhole Cover Troubleshooting
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
References
WP 0098 00
To troubleshoot the M969A3 manhole cover, perform the test/inspections and corrective actions provided
in Table 1.
EXCESSIVE LEAKAGE EXISTS 1. Verify manhole cover is If cover is properly secured and
AROUND MANHOLE properly secured and latched, go to step 2. If cover is
latched. not secure, secure cover and
verify problem is solved.
END OF TASK
THIS WP COVERS:
Engine Troubleshooting
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
To troubleshoot the engine, perform the test/inspections and corrective actions provided in Table 1.
1. ENGINE STARTER WILL 1. Check each battery for If battery voltage is less than 12–
NOT RUN output (12–14 V dc). 14 V dc, replace battery (refer to
WP 0056 00). Verify problem is
solved. If voltage is correct, go to
step 2.
0023 00-1
TM 9-2330-330-14&P
2. ENGINE TURNS OVER 1. Check fuel lines for leaks If fuel lines are leaking/damaged,
BUT FAILS TO START or damage. tighten all connections and
repair/replace any damaged fuel
lines (refer to WP 0109 00).
Verify problem is solved. If fuel
lines are not leaking, go to
step 2. If fuel lines still leak, notify
Direct Support maintenance.
0023 00-2
TM 9-2330-330-14&P
2. ENGINE TURNS OVER 4. Check condition of fuel If fuel filter is clogged, replace
BUT FAILS TO START— filter. fuel filter (refer to WP 0109 00).
Continued Verify problem is solved. If
condition of fuel filter was okay,
go to step 5.
3. ENGINE IS HARD TO 1. Check to see if engine oil Drain oil and refill with proper
START OR HAS LOW is proper grade for ambient grade oil (refer to WP 0044 00).
POWER temperature. Verify problem is solved. If oil
was okay, go to step 2.
0023 00-3
TM 9-2330-330-14&P
3. ENGINE IS HARD TO 3. Check fuel lines for leaks If fuel lines are leaking/damaged,
START OR HAS LOW or damage. tighten all connections and
POWER—Continued repair/replace any damaged fuel
lines (refer to WP 0109 00).
Verify problem is solved. If fuel
lines are not leaking, go to step
4. If fuel lines still leak, notify
Direct Support maintenance.
4. LOW OIL PRESSURE 1. Check oil level. If oil level is low, add oil (refer to
(LESS THAN 30 PSI [276 WP 0044 00). Verify problem is
KPA]) IS INDICATED ON solved. If oil level was okay, go
GAGE to step 2.
0023 00-4
TM 9-2330-330-14&P
5. HIGH OIL PRESSURE IS 2. Check to see that engine If grade of engine oil is not
INDICATED ON GAGE— oil is the proper grade. proper, drain and replace oil with
Continued correct grade (refer to WP 0044
00). Verify problem is solved. If
oil grade was correct, go to
step 3.
6. ENGINE MISFIRES 1. Check for restricted air If air passages are restricted,
UNDER HEAVY LOAD passages or red band in clear restricted passages and/or
air restriction indicator. replace air filter element (refer to
WP 0039 00 and WP 0113 00).
Verify problem is solved. If
engine still misfires, go to step 2.
0023 00-5
TM 9-2330-330-14&P
7. ENGINE SPEED IS 1. Check for proper operation If cable is loose, tighten throttle
ERRATIC OR WILL NOT of throttle cable. cable (refer to WP 0114 00).
MAINTAIN STEADY RPM Verify problem is solved. If
throttle cable is not loose, go to
step 2.
0023 00-6
TM 9-2330-330-14&P
9. ENGINE EXHAUST IS 1. Check for restricted air If air passages are restricted,
BLACK OR FUEL passages or red band in clear restricted passages (refer
CONSUMPTION IS air restriction indicator. to WP 0113 00) and/or replace
EXCESSIVE—Continued air filter element (refer to WP
0039 00). Verify problem is
solved. If air passages were
clear, go to step 2.
0023 00-7
TM 9-2330-330-14&P
END OF TASK
0023 00-8
TM 9-2330-330-14&P
THIS WP COVERS:
Centrifugal Pump Troubleshooting
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
References
WP 0007 00
WP 0041 00
To troubleshoot the M969A3 centrifugal pump, perform the test/inspections and corrective actions
provided in Table 1.
PUMP FAILS TO DELIVER 1. Check pump strainer for Clean strainer (refer to WP 0041
FUEL debris or dirt clogging inlet. 00). Verify problem is solved. If
screen is not clogged, go to
step 2.
END OF TASK
THIS WP COVERS:
Battery Troubleshooting
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
Multimeter (item 2, WP 0171 00)
References
TM 9-6140-200-14
WP 0056 00
To troubleshoot the batteries, perform the test/inspections and corrective actions provided in Table 1.
Table 1. Troubleshooting Procedures.
NOTE
Verify battery is fully charged
prior to performing load test.
END OF TASK
THIS WP COVERS:
Alternator and Charging Circuit Troubleshooting
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
Multimeter (item 2, WP 0171 00)
References
TM 9-6140-200-14
WP 0056 00
WP 0116 00
WP 0117 00
To troubleshoot M969A3 alternator and charging circuit, perform the test/inspections and corrective
actions provided in Table 1.
0026 00-1
TM 9-2330-330-14&P
3. HIGH OR LOW Obtain and record battery If voltage does not increase
ALTERNATOR OUTPUT voltage for both batteries in notably between engine not
series with engine not running. running and engine running (0.6
Start engine and adjust to 1000 V dc or more), notify Direct
rpm. Take another battery Support maintenance.
voltage reading.
4. SHORT VOLTAGE Correct battery connection errors
REGULATOR LIFE Check that alternator and battery (refer to WP 0056 00). If problem
connections are correct. (Note is not corrected, notify Direct
that reversed polarity, even Support maintenance.
momentarily, will damage
voltage regulator).
0026 00-2
TM 9-2330-330-14&P
5. NOISY ALTERNATOR 1. Check for loose pulley or Tighten mounting bolts and if
mounting bolts (refer to pulley is loose, replace alternator
WP 0116 00). (refer to WP 0116 00). Verify
problem is solved. If mounting
bolts or drive pulley were okay,
go to step 2.
END OF TASK
THIS WP COVERS:
Filter/Separator Troubleshooting
INITIAL SETUP:
Maintenance Level References
Organizational WP 0007 00
To troubleshoot the M969A3 filter/separator, perform the test/inspections and corrective actions provided
in Table 1.
Table 1. Troubleshooting Procedures.
FUEL DOES NOT FLOW 1. Verify all valves are set per Set valves per schematic on tool
DURING FILTERED FUEL fuel operations schematic box lid (refer to WP 0007 00). If
SERVICING OPERATION on tool box lid (refer to WP valves are already set per fuel
0007 00). operations schematic, go to
step 2.
END OF TASK
THIS WP COVERS:
Piping Control Components Troubleshooting
INITIAL SETUP:
Maintenance Level References
Organizational WP 0007 00
WP 0130 00
To troubleshoot the M969A3 piping control components, perform the test/inspections and corrective
actions provided in Table 1.
WITH EMERGENCY VALVE A 1. Verify all valves are set per Set valves per schematic on tool
HANDLE IN CLOSED fuel operations schematic box lid (refer to WP 0007 00). If
POSITION, FUEL CONTINUES on tool box lid (refer to WP valves are set properly, go to
TO FLOW OUT OF TANK 0007 00). step 2.
END OF TASK
THIS WP COVERS:
Fuel System Troubleshooting
INITIAL SETUP:
Maintenance Level References
Organizational WP 0007 00
WP 0130 00
WP 0137 00
To troubleshoot the M969A3 fuel system, perform the test/inspections and corrective actions provided in
Table 1.
1. FUEL DOES NOT FLOW 1. Verify all valves are set per Set valves per schematic on tool
DURING ANY FUELING fuel operations schematic box lid (refer to WP 0007 00).
OPERATIONS on tool box lid (refer to Verify problem is solved. If
WP 0007 00). valves are set per fuel operations
schematic, go to step 2.
2. FUEL DOES NOT FLOW 1. Verify all valves are set per Set valves per schematic on tool
DURING ANY FILTERED fuel operations schematic. box lid (refer to WP 0007 00).
FUELING OPERATION Verify problem is solved. If
valves are set per fuel operations
schematic, go to step 2.
0029 00-1
TM 9-2330-330-14&P
2. FUEL DOES NOT FLOW 3. Move handle and observe If lever movement is observed
DURING ANY FILTERED valve A lever movement at and fuel flow starts, problem is
FUELING OPERATION— valve A under tank. solved. If fuel does not flow,
Continued. notify Direct Support
maintenance that further
troubleshooting is required.
END OF TASK
0029 00-2
CHAPTER 5
INTRODUCTION 0030 00
GENERAL
The malfunction/symptom index is a quick reference index for finding troubleshooting procedures.
Associated with each symptom name is a WP sequence number representing the starting point in a
troubleshooting sequence.
The troubleshooting WPs contain tables listing the malfunctions, tests or inspections, and corrective
actions required to return the M969A3 to normal operation. Perform the steps in the order in which they
appear in the tables.
1. MALFUNCTION—A visual or operational indication that something is wrong with the M969A3.
If you are unsure of the location of an item mentioned in troubleshooting, refer to WP 0002 00 or to the
maintenance task where the item is replaced.
Before performing troubleshooting, read and follow all safety instructions found in the warning summary
at the front of this manual.
This manual cannot list all of the malfunctions that may occur, nor all tests or inspections and corrective
actions. If a malfunction is not listed, or is not corrected by the listed corrective actions, notify your
supervisor.
END OF TASK
GENERAL
This malfunction/symptom index is provided as a quick way to get you to the part of troubleshooting that
will help you solve the problem you are having. It lists all of the malfunctions covered in Direct Support
troubleshooting.
ENGINE
END OF TASK
THIS WP COVERS:
Engine Troubleshooting
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Direct and General Support Tool kit, general mechanic’s (item 4, WP 0171 00)
References
WP 0011 00 WP 0144 00
WP 0023 00 WP 0157 00
To troubleshoot the engine, perform the test/inspections and corrective actions provided in Table 1.
Table 1. Troubleshooting Procedures.
1. ENGINE TURNS OVER Verify all Operator/Crew and Replace engine (refer to
BUT FAILS TO START Organizational troubleshooting WP 0157 00).
has been performed in
accordance with WP 0011 00
and WP 0023 00.
2. ENGINE IS HARD TO Verify all Operator/Crew and Replace engine (refer to
START OR HAS LOW Organizational troubleshooting WP 0157 00).
ENGINE POWER. has been performed in
accordance with WP 0011 00
and WP 0023 00.
3. LOW OIL PRESSURE IS Verify all Operator/Crew and Replace engine (refer to
INDICATED ON GAGE Organizational troubleshooting WP 0157 00).
has been performed in
accordance with WP 0011 00
and WP 0023 00.
4. HIGH OIL PRESSURE Verify all Operator/Crew and Check that oil bypass valve is
IS INDICATED ON Organizational troubleshooting not stuck in closed position (refer
GAGE has been performed in to WP 0144 00). If valve is stuck,
accordance with WP 0011 00 clean, inspect, and repair (refer
and WP 0023 00. to WP 0144 00). If valve is not
stuck, replace engine (refer to
WP 0157 00).
5. ENGINE MISFIRES Verify all Operator/Crew and Replace engine (refer to
UNDER HEAVY LOAD Organizational troubleshooting WP 0157 00).
has been performed in
accordance with WP 0011 00
and WP 0023 00.
END OF TASK
THIS WP COVERS:
Alternator and Charging Circuit Troubleshooting
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Direct and General Support Tool kit, general mechanic’s (item 4, WP 0171 00)
References
WP 0026 00
WP 0160 00
To troubleshoot the alternator and charging circuit, perform the test/inspections and corrective actions
provided in Table 1.
END OF TASK
THIS WP COVERS:
PMCS Procedures
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Operator/Crew Tool kit, general mechanic’s (item 4, WP 0171 00)
References
DA Form 2404 WP 0007 00
DA Form 5988-E WP 0035 00
DA PAM 738-750 WP 0039 00
DD Form 314 WP 0069 00
GENERAL
To ensure that the M969A3 Semitrailer is ready for operation at all times, it must be inspected on a
regular basis so that defects may be found before they result in serious damage, equipment failure, or
injury to personnel. This WP contains systematic instructions on inspections, adjustments, and
corrections to be performed by Operator maintenance.
SERVICE INTERVALS
PMCS items and intervals are to be scheduled on DD Form 314 in accordance with DA PAM 738-750.
After operation in water, mud, or loose sand, clean the semitrailer as soon as possible. Lubricate without
waiting for the next scheduled service.
0034 00-1
TM 9-2330-330-14&P
REPORTING REPAIRS
Report all defects and corrective actions on DA Form 2404 or DA Form 5988-E. If a serious problem is
found, report it to your supervisor.
WARNING
Solvents can burn easily, can give off harmful vapors, and are harmful to skin and
clothing. To avoid injury or death, keep away from open fire and use in a well-
ventilated area. If solvent gets on skin or clothing, wash immediately with soap
and water.
Keep equipment clean. Dirt, oil, and debris may cover up a serious problem. Clean as you work and as
needed. Use cleaning compound on all metal surfaces. Use solution of soap and water on rubber, plastic,
and painted surfaces.
Bolts, Nuts, and Screws. Make sure they are not loose, missing, bent, or broken. Tighten any that are
loose.
Welds. Inspect for gaps where parts are welded together. Report bad welds to your supervisor.
Electrical Wires or Connectors. Inspect for cracked or broken insulation, bare wires, and loose or
broken connectors. Report defects to your supervisor.
Hoses, Lines, and Fittings. Inspect for wear, damage, and leaks. Make sure clamps and fittings are
tight. If leak originates from a loose fitting or connector, tighten it. If not authorized, report it to your
supervisor.
Operator PMCS procedures are listed in Table 1. Always perform PMCS procedures in the order listed.
Once this becomes a habit, you will spot anything that is not right in a minute. If anything wrong is
discovered through PMCS, perform the appropriate troubleshooting task. If any component or system is
not serviceable, or if the service given does not correct the problem, notify your supervisor.
Before performing PMCS, read all the checks required for the applicable interval and prepare the tools
needed to make all the checks.
Item No. The item number column of your PMCS table is to be used for reference. When completing DA
Form 2404 or DA Form 5988-E, include the item number for the checks /service indicating a fault. Item
numbers also appear in the order that you must do the checks and services for the intervals listed.
0034 00-2
TM 9-2330-330-14&P
Interval. This column tells you when to do a certain check or service. Special intervals will also be
specified (e.g., every 100 hours) when the component requires service more frequently than
semiannually or annually.
Item To Be Inspected. This column tells you what item is to be inspected and how to do the required
checks and services. Carefully follow these instructions. If you do not have the tools, or if the procedure
tells you to, have Organizational maintenance do the work.
Procedure. This column tells you how to do the required checks and services and which crewmember is
responsible for each check or service. Carefully follow these instructions. If you do not have the tools, or if
the procedure tells you to, have Organizational maintenance do the work.
Not Fully Mission Capable If. Information in this column tells you what faults will keep the equipment
from being capable of performing its mission. If PMCS reveals any of the faults listed in this column, do
not operate the equipment. Follow standard procedure for maintaining the equipment or reporting
equipment failure.
LEAKAGE DEFINITIONS
It is important to know how fluid leakage affects the status of the semitrailer. The following are
types/classes of leakage an operator must know to determine whether the semitrailer is mission-capable.
Learn these leakage definitions. When in doubt, notify your supervisor.
Class I Seepage of fluid (as indicated by wetness or discoloration) not great enough to form drops.
Class II Leakage great enough to form drops, but not great enough to cause drops to drip from item
being inspected.
Class III Leakage of fluid great enough to form drops that fall from the time being inspected.
WARNING
The semitrailer must not be operated if there are any fuel leaks from semitrailer
tank or from engine. Report any fuel leaks to your supervisor or Organizational
maintenance. Failure to do so will result in fire hazard, which can cause severe
injury or death to personnel.
CAUTION
When operating engine with Class I or II oil leaks, continue to check fluid levels in
addition to that required in PMCS. Parts without fluid will stop working or may be
damaged.
Equipment operation is allowed with minor (Class I or II) leakage. Fluid levels in an item/system affected
with such leakage must be checked more frequently than required in PMCS. When in doubt, notify your
supervisor.
Report Class III oil leaks immediately to your supervisor or Organizational maintenance.
0034 00-3
TM 9-2330-330-14&P
NOTE
Perform “Weekly” as well as
“Before” PMCS if you are the
assigned operator but have
not operated the semitrailer
since the last weekly PMCS,
or if you are operating the
semitrailer for the first time.
0034 00-4
TM 9-2330-330-14&P
2—Continued Before Tank b. Check for leaks around Any fuel leaks are
fusible vent caps. Tighten present.
if loose.
0034 00-5
TM 9-2330-330-14&P
5 Before Centrifugal Pump Inspect pump for signs of leaks. Any fuel leaks are
present.
10 Before Vapor Recovery Check discharge outlet for Vapor recovery kit
Kit debris or any other foreign is required for
matter. Clean debris and foreign mission, but is
matter from discharge outlet. damaged.
Check all mounting hardware for
loose or missing components.
11 Before Tires and Inspect tires and wheels for Tires or wheels
Wheels unusual wear or damage. have damage that
could result in tire
failure.
0034 00-6
TM 9-2330-330-14&P
13 Before Spare Tire Winch a. Inspect spare tire winch Spare tire winch is
for loose, damaged, or required for
missing components. mission, but is
damaged.
0034 00-7
TM 9-2330-330-14&P
18 Before Brake System a. Check ABS warning light ABS warning light
for flash. does not flash or
stays lit.
0034 00-8
TM 9-2330-330-14&P
19 During Brake System Apply semitrailer brakes and Brakes do not stop
observe operation. semitrailer, or
semitrailer pulls to
one side.
20 During Piping System a. Check all valves and Any fuel leaks are
couplings for leaks. present.
22 During Landing Gear a. With prime mover coupled Landing gear legs
to semitrailer, engage cannot be raised or
landing gear handle and lowered.
raise and lower landing
gear legs.
23 During Emergency Make sure all valves are closed. Emergency valve A
Handles Move emergency valve A does not move to
control handle to open position. the closed position.
On front of semitrailer, pull one
emergency handle. Make sure
emergency handle has moved
to the closed position. Repeat
procedure for second
emergency handle.
0034 00-9
TM 9-2330-330-14&P
0034 00-10
TM 9-2330-330-14&P
WARNING
When filling tank by means of bottom loading, or self-loading, a test of the precheck system is
mandatory. If this system is not functioning, stop all operations. Determine the problem and have
it corrected by a qualified technician. Failure of automatic shutoff to function may cause
uncontrolled fuel spillage, fire, and/or explosion, resulting in serious injury or death to personnel.
29 During Control Panel a. Check switches for proper Any switch does
operation. not work.
0034 00-11
TM 9-2330-330-14&P
32 After Piping System a. Inspect all pipes for Any pipe is damaged
dents or cracks. to the extent that fuel
flow will be restricted.
0034 00-12
TM 9-2330-330-14&P
36 Weekly Landing Gear Inspect for loose landing gear Mounting bolts are
shoes, bent or damaged landing loose or missing.
gear legs, and loose or missing
mounting bolts.
0034 00-13
TM 9-2330-330-14&P
37 Weekly Engine Inspect engine area for loose, Any panel or cover
damaged, or missing panels is loose, damaged,
and covers. or missing.
0034 00-14
TM 9-2330-330-14&P
b. Using a suitable
container, drain water
from both fuel filters.
Loosen but do not
remove drain plugs at
bottom of filters. Allow
fuel to drain until clear
of water. Tighten drain
plugs.
c. Clean nozzle screens.
WARNING
0034 00-15
TM 9-2330-330-14&P
END OF TASK
0034 00-16
TM 9-2330-330-14&P
THIS WP COVERS:
Lubrication Instructions
INITIAL SETUP:
Maintenance Level Materials/Parts
Operator Compound, cleaning (item 4, WP 0174 00)
Grease (item 8, WP 0174 00)
References Oil, lubrication (item 9, WP 0174 00)
DA PAM 738-750 Oil, lubrication (item 10, WP 0174 00)
FM 9-207
TM 9-238
REMOVAL
NOTE
These instructions are mandatory.
The trailer must receive lubrication with the approved lubricants at the recommended interval in order to
be mission-ready at all times.
The KEY lists the lubricants to be used in all temperature ranges and shows the interval.
The lubrication chart shows the lubrication points, names the item to be lubricated, the required
lubricants, and recommended interval for lubrication. Special lubricating instructions are contained in the
NOTE section of the chart.
The recommended interval is based on normal conditions of operation, temperature, and humidity. When
operating under extreme conditions, the lubricants should always be changed more frequently. When in
doubt, notify your supervisor.
Keep lubricants in closed containers and store in a clean, dry place away from extreme heat. Keep
container cover clean and do not allow dust, dirt, or other foreign material to mix with lubricant. Keep
lubrication equipment clean and ready for use.
Maintain a record of lubrication performed and report any problems noted during lubrication. Refer to DA
PAM 738-750 for maintenance forms and procedures to record and report any findings.
Keep all external parts of equipment not requiring lubrication free of lubricants. All lubrication, wipe off
excess oil to prevent accumulation of foreign matter.
Refer to TM 9-238 for lubrication instructions before and after fording operations.
After operation in mud, sandy, or dusty conditions, clean and inspect the points of lubrication for fouled
lubricants. Change lubricants as required.
0035 00-1
TM 9-2330-330-14&P
LUBRICATION CHART
The interval (on-condition and hard time) and related man-hour time specified is the time you need to do
the service prescribed for a particular interval. Decrease the interval if your lubricants are contaminated,
or if you are operating equipment under adverse conditions, including longer than usual operating hours.
The interval may be extended during periods of low activity. If extended, adequate preservation
precautions must be taken.
Dotted leader line indicates lubrication is required on both sides of the trailer.
WARNING
Clean the area around the lubrication points with cleaning compound or equivalent before lubricating
equipment. After lubrication, wipe off excess oil to prevent accumulation of foreign matter.
0035 00-2
TM 9-2330-330-14&P
0035 00-3
TM 9-2330-330-14&P
TOTAL MAN-HOUR*
INTERVAL MAN-HOUR
W 0.75
*The man-hour time specified is the time you need to do all services prescribed for the particular interval.
—KEY—
EXPECTED TEMPERATURES
NOTE:
Oil Can Points. Every 6 months, lubricate linkage pins, clevises, and all exposed adjusting threads with
OE/HDO.
END OF TASK
0035 00-4
TM 9-2330-330-14&P
THIS WP COVERS:
Inspection and Service
INITIAL SETUP:
Maintenance Level Materials/Parts
Operator Soda, baking (item 13, WP 0174 00)
Self-locking nuts (2) (item 77, WP 0175 00)
References
TM 9-6140-200-14 Equipment Conditions
Semitrailer disconnected from prime mover (refer
to WP 0007 00)
WARNING
1. Remove two self-locking nuts (1), washers (2), and battery cover (4) from battery holddown
bracket (3). Discard self-locking nuts.
0036 00-1
TM 9-2330-330-14&P
2. Inspect battery area for excessive dirt and corrosion. Clean battery area with mixture of baking
soda and water, then flush battery area with clean water (refer to TM 9-6140-200-14).
3. Check cables (6) for frayed insulation. If insulation is frayed or worn, notify Organizational
maintenance.
NOTE
5. Remove 12 vent fill caps (7) and check water level. Water level must be just below ring at bottom of
each cell opening. If water level is low, notify Organizational maintenance. Install 12 vent fill
caps (7).
6. Install battery cover (4), two new self-locking nuts (1), and washers (2) to holddown bracket (3).
END OF TASK
0036 00-2
TM 9-2330-330-14&P
THIS WP COVERS:
Draining water from air reservoir
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Operator Tool kit, general mechanic’s (item 4, WP 0171 00)
Equipment Conditions
Semitrailer disconnected from prime mover (refer
to WP 0007 00)
DRAINING WATER
1. Pull cable (2) and open drain valve (3) on air reservoir (1) and allow water to flow out.
NOTE
END OF TASK
THIS WP COVERS:
Cleaning, Inspection
INITIAL SETUP:
Maintenance Level Equipment Conditions
Operator Semitrailer disconnected from prime mover (refer
to WP 0007 00)
CLEANING
Periodically clean dirt and debris from storage box (2) and cover (1). Make sure all drain holes (3) are
clear of debris or restrictions.
INSPECTION
Inspect storage box (2) and cover (1) for damage. Report any damage to Organizational maintenance.
END OF TASK
THIS WP COVERS:
Disassembly, Cleaning and Inspection, Assembly, Follow-On Task
INITIAL SETUP:
Maintenance Level Equipment Conditions
Operator Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Material/Parts Semitrailer grounded (refer to WP 0007 00)
Rag (item 11, WP 0174 00)
DISASSEMBLY
CAUTION
Do not run engine if red band is showing in restriction
indicator or damage to engine could result.
NOTE
Service air cleaner whenever restriction indicator shows
a red band.
1. Loosen air cleaner housing clamp (2) and remove dust cap (6) from air cleaner (1).
3. Empty dust and debris collected in dust cap (6) and baffle (5).
4. Remove wingnut (4) and engine air filter element (3) from air cleaner (1).
0039 00-1
TM 9-2330-330-14&P
1. Check filter element for rips, tears, or holes. Replace element if damaged.
WARNING
2. Clean filter element with low-pressure compressed air directed inside filter element.
ASSEMBLY
1. Install engine air filter element (3) and wingnut (4) to air cleaner (1).
3. Install dust cap (6) and tighten air cleaner housing clamp (2) to air cleaner (1).
FOLLOW-ON TASK
END OF TASK
0039 00-2
TM 9-2330-330-14&P
THIS WP COVERS:
Draining Filter/Separator Sump, Follow-On Task
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Operator Suitable container (item 1, WP 0171 00)
DRAINING SUMP
NOTE
Place suitable container under sump before, during,
and after operation.
Place suitable container under valve N (3) of filter/separator sump (2). Open valve N (3) to drain water
from filter/separator (1) after each period of operation (refer to WP 0007 00).
FOLLOW-ON TASK
Disconnect semitrailer grounding cables (WP 0007 00).
END OF TASK
THIS WP COVERS:
Fuel-Dispensing Nozzle Removal, Service, Fuel-Dispensing Nozzle Installation, Pump Strainer Removal,
Cleaning and Inspection, Pump Strainer Installation, Manual Pump Priming, Follow-On Task
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Operator Tool kit, general mechanic’s (item 4, WP 0171 00)
Suitable container (item 1, WP 0171 00)
Material/Parts
Compound, cleaning (item 4, WP 0174 00) Equipment Conditions
Oil (item 9, WP 0174 00) Semitrailer disconnected from prime mover (refer to
Rags (item 11, WP 0174 00) WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
All fuel-handling valves closed (refer to WP 0007
00)
NOTE
Install dust caps on hose coupling and nozzle coupling to keep out
dirt and debris.
0041 00-1
TM 9-2330-330-14&P
SERVICE
NOTE
1. Remove clip ring (4) and screen (3) from inside of nozzle coupling (2).
WARNING
Solvents can burn easily, can give off harmful vapors, and are
harmful to skin and clothing. To avoid injury or death, keep away
from open fire and use in a well-ventilated area. If solvent gets on
skin or clothing, wash immediately with soap and water.
2. Clean screen (3) with cleaning compound and rag. Use compressed air to dry screen and remove
any excess material.
3. Install screen (3) and clip ring (4) in nozzle coupling (2).
0041 00-2
TM 9-2330-330-14&P
0041 00-3
TM 9-2330-330-14&P
2. Remove two nuts (4), bolts (6), split coupling (5), seal (2), and pump strainer (3) from pipe (1).
2. Install clean pump strainer (3), seal (2), split coupling (5), two bolts (6), and nuts (4) to pump inlet
pipe (1).
0041 00-4
TM 9-2330-330-14&P
3. Open valves A, F, H (7, 9, and 10) and slowly open valve B (8) until fuel begins to flow.
FOLLOW-ON TASK
END OF TASK
THIS WP COVERS:
General, Inspection, Servicing
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
Materials/Parts References
Compound, cleaning (item 4, WP 0174 00) DA Form 2404
DA Form 5988-E
DA PAM 738-750
DD Form 314
DD Form 1397
GENERAL
When a new, used, or reconditioned semitrailer is first received, determine whether it has been properly
prepared for service and is in condition to perform its mission. Follow the inspection and servicing
instructions specified below.
INSPECTION INSTRUCTIONS
1. Read and follow all instructions on DD Form 1397 attached to conspicuous part of semitrailer.
WARNING
Solvents can burn easily, can give off harmful vapors, and
are harmful to skin and clothing. To avoid injury or death, keep
away from open fire and use in a well ventilated area. If solvent
gets on skin and clothing, wash immediately with soap and water.
3. Remove corrosion preventive compound from coated exterior parts of semitrailer using cleaning
compound and rags.
4. Inspect semitrailer for damage incurred during shipment. Also check to see if equipment has been
modified.
5. Check equipment against packing list to ensure that shipment is complete. Report any
discrepancies in accordance with instructions in DA PAM 738-750.
042 00-1
TM 9-2330-330-14&P
SERVICING INSTRUCTIONS
1. Perform all Operator/Crew and Organizational Preventive Maintenance Checks and Services
(PMCS) (refer to WP 0034 00 and WP 0043 00). Schedule next PMCS on DD Form 314.
2. Lubricate all lubrication points as described in Operator/Crew and Organizational lubrication charts
(refer to WP 0035 00 and WP 0044 00).
3. Perform a break-in road test of 25 miles (40 km) at maximum speed of 30 mph (48 km/h).
CAUTION
5. Place a suitable container under all drain valves to remove all preservatives.
WARNING
WARNING
8. Climb into tank through manhole and inspect for cleanliness. Remove all sediment and debris using
a lint-free cloth.
9. Remove all bands and anti-theft bolts and nuts from hose tubes and fire extinguishers.
10. Remove all tape from exhaust and intake ports of engine.
0042 00-2
TM 9-2330-330-14&P
11. Check engine oil level. If necessary, add oil per WP 0044 00.
12. Notify Direct Support maintenance to perform vapor integrity test specified in WP 0167 00.
END OF TASK
0042 00-3/4blank
TM 9-2330-330-14&P
THIS WP COVERS:
PMCS Procedures
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
Suitable container (item 1, WP 0171 00)
Material/Parts
Compound, cleaning (item 4, WP 0174 00) References
DA Form 2404 WP 0067 00
DA Form 5988-E WP 0068 00
DA PAM 738-750 WP 0069 00
DD Form 314 WP 0082 00
WP 0007 00 WP 0084 00
WP 0041 00 WP 0104 00
WP 0044 00 WP 0110 00
WP 0050 00 WP 0133 00
WP 0065 00 WP 0173 00
GENERAL
To ensure that the semitrailer is ready for operation at all times, it must be inspected on a regular basis
so that defects may be found before they result in serious damage, equipment failure, or injury to
personnel. This WP contains instructions on inspections, adjustments, and corrections to be performed
by organizational maintenance.
SERVICE INTERVALS
PMCS items and intervals are to be scheduled on DD Form 314 in accordance with DA PAM 738–750.
After operation in water, mud, or loose sand, clean the semitrailer as soon as possible. Lubricate without
waiting for the next scheduled service.
0043 00-1
TM 9-2330-330-14&P
REPORTING REPAIRS
Report all defects and corrective actions on DA Form 2404 or DA Form 5988-E. If a serious problem is
found, report it to your supervisor.
WARNING
Solvents can burn easily, can give off harmful vapors, and
are harmful to skin and clothing. To avoid injury or death,
keep away from open fire and use in a well-ventilated area.
If solvent gets on skin or clothing, wash immediately with
soap and water.
Keep equipment clean. Dirt, oil, and debris may cover up a serious problem. Clean as you work and as
needed. Use cleaning compound on all metal surfaces. Use solution of soap and water on rubber, plastic,
and painted surfaces.
Bolts, Nuts, and Screws. Make sure they are not loose, missing, bent, or broken. Tighten any that are
loose.
Welds. Inspect for gaps where parts are welded together. Report bad welds to your supervisor.
Electrical Wires or Connectors. Inspect for cracked or broken insulation, bare wires, and loose or
broken connectors. Make repairs or replace as required.
Hoses, Lines, and Fittings. Inspect for wear, damage, and leaks. Make sure clamps and fittings are
tight. If leak originates from a loose fitting or connector, tighten it. If not authorized, report it to your
supervisor.
Organizational PMCS procedures are listed in Table 1. Always perform PMCS procedures in the order
listed. Once this becomes a habit, you will spot anything that is not right in a minute. If anything wrong is
discovered through PMCS, perform the appropriate troubleshooting task. If any component or system is
not serviceable, or if the service given does not correct the problem, notify your supervisor.
Before performing PMCS, read all the checks required for the applicable interval and prepare the tools
needed to make all the checks.
Item No. The item number column of your PMCS table is to be used for reference. When completing DA
Form 2404 or DA Form 5988-E, include the item number for the checks and service indicating a fault.
Item numbers also appear in the order that you must do the checks and services for the intervals listed.
Interval. This column tells you when to do a certain check or service. Special intervals will also be
specified (e.g., every 100 hours) when the component requires service more frequently than
semiannually or annually.
0043 00-2
TM 9-2330-330-14&P
Item To Be Inspected. This column tells you what item is to be inspected and how to do the required
checks and services. Carefully follow these instructions.
Procedure. Provides the procedure that must be performed to check or service the item.
Not Fully Mission Capable If. Information in this column tells you what faults will keep the equipment
from being capable of performing its mission. If PMCS reveals any of the faults listed in this column, do
not operate the equipment. Follow standard procedure for maintaining the equipment or reporting
equipment failure.
0043 00-3
TM 9-2330-330-14&P
WARNING
Solvents can burn easily, can
give off harmful vapors, and are
harmful to skin and clothing. To
avoid injury or death, keep away
from open fire and use in a
well-ventilated area. If solvent
gets on skin or clothing, wash
immediately with soap and
water.
0043 00-4
TM 9-2330-330-14&P
NOTE
Clean axle and suspension
system with water and fiber
brush to allow for careful
inspection.
0043 00-5
TM 9-2330-330-14&P
0043 00-6
TM 9-2330-330-14&P
0043 00-7
TM 9-2330-330-14&P
11 Annual Optic Socket Box Use instructions with test Semitrailer fails
equipment (refer to any portion of test.
WP 0173 00).
END OF TASK
0043 00-8
TM 9-2330-330-14&P
THIS WP COVERS:
Lubrication Instructions
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
Materials/Parts References
Compound, cleaning (item 4, WP WP 0174 00) DA PAM 738-750
Grease (item 8, WP 0174 00) FM 9-207
Oil, lubrication (item 9, WP 0174 00) TM 9-214
Rags (item 11, WP0174 00) TM 9-238
GENERAL
This WP contains lubrication instructions showing location, intervals, and proper materials for lubricating
the trailer. These instructions are mandatory.
The KEY lists lubricants to be used in all temperature ranges and shows the intervals.
Clean lubrication points, grease fittings, and surrounding areas before applying lubricant.
Clean all lubrication points after lubricating to prevent accumulation of foreign matter.
Maintain a record of vehicle lubrication and report any discrepancies noted during lubrication. Refer to
DA PAM 738-750 for maintenance forms and procedures to record and report any findings.
Keep all lubricants in closed containers and store in a clean, dry place away from extreme heat. Keep
container covers clean and do not allow dirt, dust, or other foreign material to mix with lubricants.
WARNING
0044 00-1
TM 9-2330-330-14&P
LUBRICANT CHART
Intervals are based on normal operation. Adjust to compensate for abnormal and severe condition or
contaminated lubricants. During inactive periods, intervals may be extended with adequate preservation.
WARNING
Clean fittings before lubrication using cleaning compound. Dry before lubricating.
Dotted leader lines indicate lubrication is required on both sides of the equipment.
0044 00-2
TM 9-2330-330-14&P
0044 00-3
TM 9-2330-330-14&P
TOTAL MAN-HOURS*
INTERVAL MAN-HOUR
B 2.50
A 0.50
S 0.50
M 0.50
W 0.10
H 0.25
*The man-hours time specified is the time you need to do all services prescribed for the particular
interval.
—KEY—
EXPECTED TEMPERATURES*
END OF TASK
0044 00-4
TM 9-2330-330-14&P
THIS WP COVERS:
General, Work Safety, Cleaning Instructions, Inspection Instructions, Repair Instructions, Tagging Hoses
and Tubes, Painting and Stenciling, Piping Replacement, Lubrication Instructions, Torque Values, Decal
Replacement
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
File (item 4, WP 0171 00)
Materials/Parts Thread tap (item 1, WP 0171 00)
Brush, scrub (item 1, WP 0174 00)
Cloth (item 2, WP 0174 00) References
Compound, antiseize (item 3, WP 0174 00) TB 43-0209
Compound, cleaning (item 4, WP 0174 00) TM 9-214
Oil (item 9, WP 0174 00) TM 9-237
Rags (item 11, WP 0174 00) TM 9-247
Soap (item 12, WP 0174 00) TB 43-0139
Tags, marker (item 15, WP 0174 00) WP 0044 00
WP 0176 00
GENERAL
These general maintenance instructions contain general shop practices and specific methods you must
be familiar with to properly maintain your semitrailer. You should read and understand these practices
and methods before performing any organizational tasks.
Before beginning a task, find out how much repair, modification, or replacement is needed to fix the
equipment. Sometimes the reason for equipment failure can be identified right away, and complete
teardown is not necessary. Disassemble equipment only as far as necessary to repair or replace
damaged or broken parts.
The following initial setup information applies to all procedures: Resources are not listed unless they
apply to the procedure. Personnel are listed only if more than one technician is required to complete the
task. If Personnel Required is not listed, one technician can complete the task. You must check all tags
and forms attached to equipment to learn the reason for removal from service. Be sure to also check
modification work orders and technical bulletins for equipment changes and updates.
In some cases, a part may be damaged by removal. If the part appears to be good and other parts behind
it are not defective, leave it on and continue with the procedure. Make sure you adhere to the following
rules:
• Do not remove dowel pins or studs unless loose, bent, broken or otherwise damaged.
• Do not remove bearings or bushings unless damaged. If you need to remove them to access
parts, pull bearings and bushings out carefully (refer to TM 9-214).
0045 00-1
TM 9-2330-330-14&P
• Replace all gaskets, seals, lockwashers, cotter pins, performed packings, and other locking
hardware.
• Apply antiseize compound to wherever stainless steel nuts are used on stainless steel bolts.
WORK SAFETY
Observe all warnings and cautions. Always use power tools carefully. Protect yourself against injury.
Wear protective gear, such as safety goggles or lenses, safety shoes, rubber apron, or gloves.
When lifting heavy parts, have someone help you. Make sure that lifting/jacking equipment is working
properly, suitable for the assigned task, and is secure against slipping.
CLEANING INSTRUCTIONS
WARNING
General
Cleaning instructions will be the same for a majority of parts and components that make up the
semitrailer. The following should apply to all cleaning, inspection, repair, and assembly operations:
• Clean all parts before inspection, after repair, and before assembly.
• Keep hands free of grease which can collect dust, dirt, and grit.
• After cleaning, cover or wrap all parts to protect them from dust and dirt. Parts that are subject to
rust should be lightly oiled.
Steam Cleaning
1. Before steam cleaning exterior of semitrailer, protect all electrical equipment that could be
damaged by steam or moisture.
2. Place disassembled parts in a suitable container to steam clean. Parts that are subject to rust
should be dried and lightly oiled after cleaning.
0045 00-2
TM 9-2330-330-14&P
WARNING
WARNING
3. Clear out all threaded holes with compressed air to remove dirt and cleaning fluids.
WARNING
Wash electrical cables and flexible hoses with solution of water and soap and wipe dry.
Bearings
INSPECTION INSTRUCTIONS
NOTE
All damaged areas should be marked for repair
or replacement.
All components and parts must be carefully checked to determine it they are serviceable for reuse, can
be repaired, or must be scrapped.
2. Threaded areas for wear, distortion (stretching), and any evidence of cross-threading.
0045 00-3
TM 9-2330-330-14&P
3. Inspect metal lines, flexible lines (hoses), and metal fittings for the following:
• Metal lines for sharp kinks, cracks, bad bends, and dents.
• Flexible lines for fraying, evidence of leakage, and loose metal fittings or connectors.
• Metal fittings and connectors, thread damage, and worn or rounded hex heads.
4. Inspect castings, forgings, and machined metal parts for the following:
• Machined surfaces for nicks, burrs, raised metal, wear, and other damage.
• Inspect air lines, fittings, and connectors for leaks by coating fittings and connectors with solution
of soap and water. No leakage is permissible.
REPAIR INSTRUCTIONS
Any repair procedure peculiar to a specific part or component is covered in the section or paragraph
relating to that item. After repair, clean all parts thoroughly to prevent dirt, metal chips, or other foreign
material from entering any working parts.
Repair castings, forging, and machined parts using the following instructions:
WARNING
NOTE
1. Repair minor damage to machined surfaces with a fine mill file or abrasive cloth dipped in cleaning
compound.
2. Replace any deeply nicked machined surfaces that could affect the assembled operation.
3. Repair minor damage to threaded screw holes with thread tap of same size, to prevent cutting
oversize.
0045 00-4
TM 9-2330-330-14&P
As soon as the first hose or tube is disconnected, write number “1” on two tags. Secure one tag to the
hose or tube and the other tag to the nipple or fitting. After disconnecting the second hose or tube, write
number “2” on two tags. Secure one tag to the hose or tube and the other tag to the nipple or fitting. Do
the same for all hoses and tubes. Note which numbers you used in pencil on the art in this manual. This
will help you retag properly when you remove tags from some parts to perform cleaning and maintenance
work.
General instructions for painting and stenciling are located in TB 43-0209 and TM 43-0139.
Spot painting and stenciling will be performed under the control of the Organizational maintenance
personnel.
Painting of a complete semitrailer can be authorized and performed only by the direct support
maintenance personnel or higher support levels.
PIPING REPLACEMENT
All piping not identified in specific WPs is replaced by removing split couplings at all ends, and U-bolts
and hangers where necessary. Replace all seals, lockwashers, and self-locking nuts. Install in reverse
order.
0045 00-5
TM 9-2330-330-14&P
0045 00-6
TM 9-2330-330-14&P
0045 00-7
TM 9-2330-330-14&P
0045 00-8
TM 9-2330-330-14&P
LUBRICATION INSTRUCTIONS
To prevent corrosion, apply a light coat of lubricating oil to metal parts after they are cleaned but before
they are assembled. Lubricate components and systems in accordance with the instructions in PMCS
and WP 0044 00.
TORQUE VALUES
Torque values given in maintenance procedures apply to un-lubricated threads. Follow the torque values
given in the maintenance procedures. If no torque value is given, refer to WP 0176 00.
DECAL REPLACEMENT
WARNING
NOTE
Use cleaning compound to loosen damaged decal, and remove the decal from the surface. Discard
the decal. Clean any decal residue from the surface with a cleaning compound. Wipe the surface with
a clean rag.
0045 00-9
TM 9-2330-330-14&P
Remove protective backing from the new decal and position it on the surface.
Using a dry rag, press the decal into position. Start in the center of the decal and press outward to
remove any air bubbles.
END OF TASK
0045 00-10
TM 9-2330-330-14&P
THIS WP COVERS:
M969A3 Semitrailer Electrical Schematic, M969A3 Engine Electrical Control Box Schematic, M969A3
Engine Electrical Schematic, M969A3 Engine Control Panel Schematic, Fuel Tank Capacity Gage Wiring
Diagram, and Overflow Protection Wiring Diagram
INITIAL SETUP:
Maintenance Level
Organizational
0046 00-1
TM 9-2330-330-14&P
0046 00-2
TM 9-2330-330-14&P
0046 00-3
TM 9-2330-330-14&P
0046 00-4
TM 9-2330-330-14&P
0046 00-5
TM 9-2330-330-14&P
0046 00-6
TM 9-2330-330-14&P
0046 00-7
TM 9-2330-330-14&P
0046 00-8
TM 9-2330-330-14&P
END OF TASK
THIS WP COVERS:
Removal, Installation, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
REMOVAL
NOTE
1. Remove seven screws (1), gasket (2), and cover plate (3) from composite stoplight box (4). Discard
gasket.
0047 00-1
TM 9-2330-330-14&P
2. Push in fuse (12), turn counterclockwise, and remove from converter (5). Replace fuse if
unserviceable.
3. Remove four self-locking nuts (8), washers (7), and bolts (6) and pull converter (5) out from
stoplight box (4). Discard self-locking nuts.
4. Remove three screws (11), disconnect five wires (9) from terminal strip (10), and remove converter
(5).
INSTALLATION
1. Connect five wires (9) and install three screws (11) to terminal strip (10).
2. Install converter (5), four bolts (6), washers (7), and new self-locking nuts (8) into stoplight box (4).
3. Install new gasket (2), cover plate (3), and seven screws (1) to stoplight box (4).
FOLLOW-ON TASKS
1. Disconnect semitrailer grounding cables (WP 0007 00).
0047 00-2
TM 9-2330-330-14&P
THIS WP COVERS:
Removal, Installation, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
REMOVAL
1. Remove six screws (1), washer (2), cover (3), cover straps (4), frame (5), window (7), identification
plate (8), and gasket (6) from base (9). Discard gasket.
0048 00-1
TM 9-2330-330-14&P
2. Loosen two screws (11) and disconnect two power wires (10) from sensor pack (13).
NOTE
3. Loosen 10 screws (12) and disconnect 10 wires (14) from terminal strip (15).
4. Loosen five screws (16) and disconnect five wires (18) from terminal strip (17).
5. Remove four screws (19) and sensor pack (13) from base (6).
INSTALLATION
1. Install sensor pack (13) and four screws (19) to base (6).
2. Connect five color coded wires (18) to terminal strip (17) and tighten five screws (16).
3. Connect 10 color coded wires (14) to terminal strip (15) and tighten 10 screws (12).
4. Connect two power wires (10) to sensor pack (13) and tighten two screws (11).
0048 00-2
TM 9-2330-330-14&P
5. Install new gasket (4), plate (8), window (7), frame (5), cover straps (4), cover (3), washer (2), and
six screws (1) to base (7).
FOLLOW-ON TASKS
END OF TASK
THIS WP COVERS:
Removal, Installation, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
Materials/Parts References
Lockwashers (2) (item 110, WP 0175 00) WP 0065 00
Equipment Conditions
Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
Negative terminal disconnected from battery (refer
to WP 0007 00)
REMOVAL
1. Remove two screws (1), lockwashers (2), and cap (3). Discard lockwashers.
0049 00-1
TM 9-2330-330-14&P
2. Measure and record height “A” sensor (4) protrudes from well (5).
3. Loosen set screw (6) and lift sensor (4) from well (5).
4. Disconnect sensor wires (7) from connectors (8) and remove sensor (4).
INSTALLATION
0049 00-2
TM 9-2330-330-14&P
2. Install sensor (4) into well (5) to height “A” recorded at removal.
4. Install cap (3), two new lockwashers (2), and screws (1).
FOLLOW-ON TASKS
END OF TASK
THIS WP COVERS:
Removal, Installation, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
REMOVAL
NOTE
1. Loosen four screws (1) and pull cover (2) from optic socket box (3).
0050 00-1
TM 9-2330-330-14&P
NOTE
2. Loosen 20 screws (11) and remove 30 wires (12) from terminal strip (9).
4. Remove three self-locking nuts (6), six washers (7), three bolts (8), and box (3) from side of piping
frame (10). Discard self-locking nuts.
0050 00-2
TM 9-2330-330-14&P
6. Remove screws (17) and wires (18) from terminal strip (16).
7. Remove conduit nut (20) and flexible conduit (21) from box (14).
8. Remove two self-locking nuts (22), four washers (23), two bolts (24), and box (14) from bracket
(19). Discard self-locking nuts.
0050 00-3
TM 9-2330-330-14&P
INSTALLATION
Curbside Optic Socket Box
1. Install two bolts (24), four washers (23), box (14), and two new self-locking nuts (22) to bracket
(19).
2. Install flexible conduit (21) and conduit nut (20) to box (14).
3. Install wires (18) and screws (17) to terminal strip (16).
0050 00-4
TM 9-2330-330-14&P
5. Install box (3), three bolts (8), six washers (7), and three new self-locking nuts (6) to side of piping
frame (10).
7. Install 30 wires (12) and tighten 20 screws (11) to terminal strip (9).
0050 00-5
TM 9-2330-330-14&P
FOLLOW-ON TASKS
END OF TASK
0050 00-6
TM 9-2330-330-14&P
THIS WP COVERS:
Removal, Installation, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
REMOVAL
1. Remove light bulb protector (1) and light bulb (2) from control panel (3).
2. Remove six screws (4) from front of control panel (3) and pull down.
0051 00-1
TM 9-2330-330-14&P
3. Remove two self-locking nuts (6), washers (7), and bolts (5) and disconnect light (8) from control
panel (3). Discard self-locking nuts.
4. Remove knurled screw (11) and bracket (10) from socket (9).
5. Loosen two screws (12) and remove socket (9) from two wires (13).
INSTALLATION
1. Install socket (9) to two wires (13) and tighten two screws (12).
0051 00-2
TM 9-2330-330-14&P
3. Connect light (8) to control panel (3) and install two bolts (5), washers (7), and new self-locking
nuts (6).
4. Lift control panel (3) up into position and install six screws (4).
5. Install light bulb (2) and light bulb protector (1) to control panel (3).
FOLLOW-ON TASKS
END OF TASK
THIS WP COVERS:
Removal, Installation, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
Equipment Conditions
Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Negative terminal disconnected from battery (refer
to WP 0007 00)
REMOVAL
NOTE
There are 11 marker light LEDs (7 red and 4 amber) and they
are replaced the same way. This procedure replaces one marker
light LED.
1. Remove two screws (1) and marker light LED bracket (2).
2. Remove marker light LED (5) from receptacle (3) by twisting LED 90° counterclockwise.
0052 00-1
TM 9-2330-330-14&P
INSTALLATION
2. Install LED (5) to receptacle (3) by twisting 90° clockwise until LED locks into place.
3. Install marker light LED bracket (2) and two screws (1).
FOLLOW-ON TASKS
END OF TASK
0052 00-2
TM 9-2330-330-14&P
THIS WP COVERS:
Removal, Installation, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
REMOVAL
NOTE
Remove four self-locking nuts (4), washers (3), screws (2), and marker light receptacle (1). Discard self-
locking nuts.
0053 00-1
TM 9-2330-330-14&P
INSTALLATION
Install marker light receptacle (1), four screws (2), washers (3), and new self-locking nuts (4).
FOLLOW-ON TASKS
END OF TASK
0053 00-2
TM 9-2330-330-14&P
THIS WP COVERS:
Removal, Installation, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
REMOVAL
NOTE
1. Remove seven screws (3), cover plate (1), and gasket (2) from semitrailer. Discard gasket.
0054 00-1
TM 9-2330-330-14&P
2. Disconnect semitrailer wiring harness connectors (5) from composite stoplight wire lead
connectors (4).
3. Remove six self-locking nuts (6), washers (7), and composite stoplight (8) from cover plate (1).
Discard self-locking nuts.
INSTALLATION
1. Install composite stoplight (8), six new self-locking nuts (6), and washers (7) to cover plate (1).
2. Connect composite stoplight wire lead connectors (4) to semitrailer wiring harness connectors (5).
3. Install new gasket (2), cover plate (1), and seven screws (3).
FOLLOW-ON TASKS
1. Reconnect negative battery terminal (WP 0007 00).
2. Disconnect semitrailer grounding cables (WP 0007 00).
END OF TASK
0054 00-2
BATTERY ACCESS PANEL REPLACEMENT 0055 00
THIS WP COVERS:
Removal, Installation, Follow-On Task
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
REPLACEMENT
Remove six bolts (1), locknuts (2), washers (3), and access panel (4). Discard locknuts (2).
Install access panel (4) using six bolts (1), washers (3), and new locknuts (2).
END OF TASK
THIS WP COVERS:
Removal, Installation, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
REMOVAL
1. Remove two self-locking nuts (1), washers (2), and battery cover (3). Discard self-locking nuts.
0056 00-1
TM 9-2330-330-14&P
2. Remove wing nuts (6) from positive terminal (8) and negative terminal (5).
4. Remove wing nut (9) and disconnect cables (11) from positive terminal (10).
0056 00-2
TM 9-2330-330-14&P
5. Loosen two screws (12) at top of engine control box (13) and lower front cover (16) from control
box (13).
6. Remove opposite ends of cables (11) from engine control box 30 amp circuit breaker (14), engine
control box glow plug solenoid (15), engine starter (17), and alternator (18).
0056 00-3
TM 9-2330-330-14&P
7. Remove wing nut (20) and cables (19) from negative terminal (21).
0056 00-4
TM 9-2330-330-14&P
8. Remove opposite ends of cables (19) from engine ground (22) and chassis ground (23).
0056 00-5
TM 9-2330-330-14&P
BATTERY REMOVAL
WARNING
1. Remove four wing nuts (12) and cables (6) from four battery terminals (13).
2. Loosen four screws (4) and nuts (5) and remove four battery terminals (13) from two batteries (11).
3. Remove two nuts (8), four washers (9), two hook bolts (10), and retainer (7) from battery (11).
0056 00-6
TM 9-2330-330-14&P
BATTERY INSTALLATION
2. Install battery retainer (7), two hook bolts (10), four washers (9), and two nuts (8) to battery (11).
3. Install four battery terminals (13), nuts (5), and screws (4) to two batteries (11).
4. Install four cables (6) and wing nuts (12) to four battery terminals (13).
0056 00-7
TM 9-2330-330-14&P
1. Install cables (19) to negative terminal (21) and secure with wing nut (20).
0056 00-8
TM 9-2330-330-14&P
2. Install opposite ends of cables (19) to chassis ground (23), and engine ground (22).
0056 00-9
TM 9-2330-330-14&P
3. Install cables (11) to positive terminal (10) and secure with wing nut (9).
0056 00-10
TM 9-2330-330-14&P
4. Install opposite ends of cables (11) to alternator (18), engine starter (17), engine control box glow
plug solenoid (15), and engine control box 30 amp circuit breaker (14).
0056 00-11
TM 9-2330-330-14&P
5. Install front cover (16) and two screws (12) to engine control box (13).
6. Install jumper cable (7) to negative terminal (5) and positive terminal (8).
0056 00-12
TM 9-2330-330-14&P
8. Install battery cover (3), washers (2), and new self-locking nuts (1).
FOLLOW-ON TASKS
END OF TASK
THIS WP COVERS:
Removal, Inspection, Installation, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
Materials/Parts References
Gasket (item 82, WP 0175 00) WP 0065 00
Gasket (item 83, WP 0175 00)
Gasket (item 84, WP 0175 00) Equipment Conditions
Self-locking nuts (6) (item 88, WP 0175 00) Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
Negative terminal disconnected from battery (WP
0007 00)
REMOVAL
NOTE
1. Remove four screws (1), gasket (2), and marker light cover (3) from front bulkhead (4). Discard
gasket.
2. Remove six self-locking nuts (5), washers (6), bolts (7), and gasket (8) from front access hatch
cover (9). Discard self-locking nuts and gasket.
0057 00-1
TM 9-2330-330-14&P
3. Disconnect wire numbers 24, 23, 460, 461, 21-489, 395, and 324 (11) from terminal strip (12).
5. Loosen two screws (22) at bottom of electrical junction box (14) and raise front cover (15).
6. Disconnect wire number 395 (16) from upper terminal strip (17).
7. Disconnect wire number 489 (21) from lower terminal strip (20) and wire number 90 (18) from
grounding strip (19).
0057 00-2
TM 9-2330-330-14&P
8. Remove seven screws (23), gasket (24), and roadside composite stoplight assembly cover plate
(25) from composite stoplight box (26). Discard gasket.
10. Disconnect wire numbers 23, 461, and 460 (28) from connectors (30) at composite stoplight wiring
harness (29).
0057 00-3
TM 9-2330-330-14&P
NOTE
Connectors must be cut from harness leads in order to fit through conduit.
11. Pull main wiring harness (33) through conduit (32) from composite stoplight assembly box (26) to
electrical junction box (14).
12. Pull harness (33) through conduit (34) from electrical junction box (14) to front bulkhead (4).
INSPECTION
Inspect wiring harness for cracked or missing insulation, frayed or exposed wires, and loose or damaged
connectors. If any of these conditions exist, repair per WP 0065 00.
INSTALLATION
1. Install leads of harness (33) to front of bulkhead (4) through conduit (34) to electrical junction
box (14).
2. From electrical junction box (14), install leads of harness (33) through conduit (32) to the roadside
composite stoplight assembly (26).
0057 00-4
TM 9-2330-330-14&P
3. Install new connectors (30) on all wiring harness leads per WP 0065 00.
4. Install connectors of wire numbers 23, 461, and 460 (28), main wiring harness (33) to
corresponding connectors (30) of composite stoplight wiring harness (29).
5. Connect wire number 324 (27) to 24–12 V converter (31).
6. Connect wire number 489 (21) to lower terminal strip (20) and wire number 90 (18) to grounding
strip (19).
7. Connect wire number 395 (16) to upper terminal strip (17).
0057 00-5
TM 9-2330-330-14&P
8. Connect wire number 90 (10) to grounding strip (13) at front of bulkhead (4).
9. Connect wire numbers 324, 395, 21-489, 461, 460, 23, and 24 (11) to terminal strip (12).
10. Install new gasket (24), roadside composite stoplight assembly cover plate (25), and seven screws
(23) to composite stoplight box (26).
0057 00-6
TM 9-2330-330-14&P
11. Install electrical junction box cover (15) to junction box (14) and secure with two screws (22).
12. Install new gasket (8), six bolts (7), washers (6), front access hatch cover (9), and six new self-
locking nuts (5) to front of bulkhead (4).
13. Install marker light cover (3), new gasket (2), and four screws (1) to front of bulkhead (4).
FOLLOW-ON TASKS
END OF TASK
THIS WP COVERS:
Removal, Inspection, Installation, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
Materials/Parts References
Connectors (AR) (item 119, WP 0175 00) WP 0065 00
Gasket (item 83, WP 0175 00)
Gaskets (2) (item 84, WP 0175 00) Equipment Conditions
Self-locking nuts (6) (item 88, WP 0175 00) Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
Negative terminal disconnected from battery (refer
to WP 0007 00)
REMOVAL
NOTE
Tag all wiring harness connectors prior to disconnecting
if they are not already identified or if metal ID band is
missing or illegible.
1. Remove eight screws (4), two gaskets (1), and covers (2) from roadside (5) and curbside (3) front
marker light boxes. Discard gaskets.
2. Remove six self-locking nuts (6), washers (7), screws (8), gasket (9), and front access hatch cover
(10) from front access hatch (11). Discard self-locking nuts and gasket.
0058 00-1
TM 9-2330-330-14&P
3. Disconnect two connectors (12) at curbside (3) and roadside (5) boxes.
NOTE
4. At roadside box (5), pull two wires (13) from curbside box (3) through conduit (14). Discard
connectors.
0058 00-2
TM 9-2330-330-14&P
5. Remove screw (15) from terminal strip (16) in hatch (11) and remove two wires (17).
6. Remove two screws (20) and wires (19) from grounding strip (18) in hatch (11).
INSPECTION
Inspect wiring harness for cracked or missing insulation, frayed or exposed wires, and loose or damaged
connectors. If any of these conditions exist, repair per WP 0065 00.
INSTALLATION
1. Install two wires (19) and screws (20) to grounding strip (18) in hatch (11).
2. Install two wires (17) and screw (15) to terminal strip (16) in hatch (11).
0058 00-3
TM 9-2330-330-14&P
3. At roadside box (5), install two wires (13) through conduit (14) to curbside box (3).
4. Install new connectors (12) on wiring harness leads per WP 0065 00.
5. Install new connectors (12) at roadside (5) and curbside (3) boxes.
6. Install new gasket (9), front access hatch cover (10), six screws (8), washer (7), and new self-
locking nuts (6) to hatch (11).
7. Install two new gaskets (1), eight screws (4), and two covers (2) to roadside (5) and curbside (3)
boxes.
FOLLOW-ON TASKS
END OF TASK
0058 00-4
TM 9-2330-330-14&P
THIS WP COVERS:
Removal, Inspection, Installation, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
Materials/Parts References
Connectors (AR) (item 119, WP 0175 00) WP 0065 00
Gasket (item 84, WP 0175 00)
Equipment Conditions
Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
Negative terminal disconnected from battery (refer
to WP 0007 00)
REMOVAL
NOTE
• There are two side marker light boxes, curbside and roadside,
on the semitrailer. This procedure covers the curbside marker
light box.
1. Remove four screws (1), gasket (2), and marker light cover (3) from curbside marker light box (4).
Discard gasket.
0059 00-1
TM 9-2330-330-14&P
2. Disconnect two wires (5) and connectors (6) from marker light leads (7) in curbside marker box (4).
3. Disconnect wire (9) from grounding strip (10) in electrical junction box (11).
4. Disconnect wire (12) from terminal strip (13) in junction box (11).
NOTE
5. Pull two harness wires (9 and 12) through conduit (8) and out through curbside marker light box (4).
Discard connectors.
0059 00-2
TM 9-2330-330-14&P
INSPECTION
Inspect wiring harness for cracked or missing insulation, frayed or exposed wires, and loose or damaged
connectors. If any of these conditions exist, repair per WP 0065 00.
INSTALLATION
1. Install side marker light harness wires (9 and 12) through conduit (8) to junction box (11) from
curbside marker light box (4).
2. Install new connectors (6) on all wires (5) per WP 0065 00.
5. Connect two wires (5) and connectors (6) to marker light leads (7) in curbside box (4).
6. Install marker light cover (3), new gasket (2), and four screws (1) to curbside marker light box (4).
FOLLOW-ON TASKS
END OF TASK
THIS WP COVERS:
Removal, Inspection, Installation, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
Materials/Parts References
Compound, thread sealing (item 7, WP 0174 00) WP 0065 00
Connectors (6) (item 74, WP 0175 00)
Equipment Conditions
Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
Negative terminal disconnected from battery (refer
to WP 0007 00)
Fuel separator drained (refer to WP 0124 00)
REMOVAL
NOTE
1. Remove six screws (1) and lower front of panel (2) from control panel assembly (3).
0060 00-1
TM 9-2330-330-14&P
2. Disconnect two wires (4) from water level warning indicator light (5) on back of panel (2).
3. Disconnect wire (6) from terminal strip (7) in electrical junction box (8).
0060 00-2
TM 9-2330-330-14&P
5. Remove nut (13) from water detection switch conduit (14) and remove conduit from switch (11).
NOTE
7. At junction box (8) pull two wires (4) from water level warning indicator light (5) at control panel (3)
through conduit (15) and wires (12) from water detection switch (11) through conduit (14).
0060 00-3
TM 9-2330-330-14&P
8. Remove 8 screws (16), lock washers (17), sump plate (18), and gasket (19) from filter
separator (20). Discard lock washers and gasket.
INSPECTION
Inspect wires for cracks, fraying or exposed insulation and loose or damaged connectors. If any of these
conditions exist, repair per WP 0065 00.
INSTALLATION
NOTE
2. Install new gasket (19), sump plate (18), 8 new lock washers (17), and 8 screws (16).
3. From junction box (8) thread two wires (4) through conduit (15) leading to water level warning
indicator light (5) at control panel (3).
4. From junction box (8) thread two wires (12) through conduit (14) leading to water detection
switch (11).
0060 00-4
TM 9-2330-330-14&P
NOTE
6. Connect two wires (4) at water level warning indicator light (5).
0060 00-5
TM 9-2330-330-14&P
9. Install six screws (1) and secure front panel (2) to control panel assembly (3).
FOLLOW-ON TASKS
1. Reconnect negative battery terminal (WP 0007 00).
2. Disconnect semitrailer grounding cables (WP 0007 00).
END OF TASK
0060 00-6
TM 9-2330-330-14&P
THIS WP COVERS:
Removal, Inspection, Installation, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
Materials/Parts References
Compound, silicone (item 6, WP 0174 00) WP 0065 00
Connectors (AR) (item 119, WP 0175 00)
Gaskets(2) (item 82, WP 0175 00) Equipment Conditions
Self-locking nuts (4) (item 114, WP 0175 00) Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
Negative terminal disconnected from battery (refer
to WP 0007 00)
REMOVAL
NOTE
1. Remove seven screws (1), gasket (2), and composite stoplight cover plate (3) from roadside
marker stoplight box (4). Discard gasket.
0061 00-1
TM 9-2330-330-14&P
2. Disconnect five connectors (7) of main trailer harness (6) from composite stoplight harness (12).
3. Disconnect two connectors (10) from rear marker light (9) and two connectors (15) from side
marker light (5).
4. Disconnect five connectors (11) from roadside composite stoplight assembly (8).
6. Remove four self-locking nuts (20), eight washers (21), four bolts (22), and top marker light box
(19) from bulkhead (18). Discard self-locking nuts.
7. Disconnect two connectors (17) from top marker light harness (16) inside box (19).
0061 00-2
TM 9-2330-330-14&P
8. Remove seven screws (24), gasket (25), and composite stoplight cover plate (26) from curbside
box (23). Discard gasket.
9. Disconnect five connectors (28) of composite stoplight harness (12) from connectors (29) of
curbside stoplight harness (27).
NOTE
0061 00-3
TM 9-2330-330-14&P
10. Pull composite stoplight harness (12) at roadside marker stoplight box (4) through two conduits (30)
from curbside marker stoplight box (23) and top marker light box (19). Discard connectors.
INSPECTION
Inspect wiring harness for cracked or missing insulation, frayed or exposed wires, and loose or damaged
connectors. If any of these conditions exist, repair per WP 0065 00.
INSTALLATION
1. Install leads of harness (12) through two conduits (30) from roadside marker stoplight box (4) to top
marker light box (19) and curbside marker stoplight box (23).
0061 00-4
TM 9-2330-330-14&P
3. Connect five connectors (28) of composite stoplight harness (12) to connectors (29) of curbside
stoplight harness leads (27) in curbside marker stoplight box (23).
4. Connect two connectors (17) to top marker light harness (16) in top marker light box (19).
0061 00-5
TM 9-2330-330-14&P
5. Connect eight wires (13) to grounding strip (14) in roadside composite marker stoplight box (4).
7. Connect two connectors (10) to rear marker light (9) and two connectors (15) to side marker
light (5).
8. Connect five connectors (7) of main trailer harness (6) to composite stoplight harness (12).
9. Install new gasket (25), composite stoplight cover plate (26), and seven screws (24) to curbside
marker stoplight box (23).
0061 00-6
TM 9-2330-330-14&P
10. Install new gasket (2), composite stoplight cover plate (3), and seven screws (1) to roadside marker
stoplight box (4).
11. Install top marker light box (19), four bolts (22), eight washers (21), and four new self-locking nuts
(20) to bulkhead (18).
12. Apply silicone sealant around edges of top marker light box (19).
FOLLOW-ON TASKS
1. Reconnect negative battery terminal (WP 0007 00).
2. Disconnect semitrailer grounding cables (WP 0007 00).
END OF TASK
THIS WP COVERS:
Removal, Inspection, Installation, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
Materials/Parts References
Connectors (AR) (item 74, WP 0175 00) WP 0065 00
Gasket (item 83, WP 0175 00)
Gasket (item 84, WP 0175 00) Equipment Conditions
Self-locking nuts (12) (item 88, WP 0175 00) Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
Negative terminal disconnected from battery (refer
to WP 0007 00)
REMOVAL
NOTE
1. Remove four screws (1), gasket (2), and marker light cover (3). Discard gasket.
2. Remove six self-locking nuts (4), washers (5), bolts (6), and gasket (7) from front access cover (8).
Discard self-locking nuts and gasket.
0062 00-1
TM 9-2330-330-14&P
8. Remove two self-locking nuts (17), four washers (18), two bolts (19), and 7-way intervehicular
wiring harness (20) from hatch cover (8). Discard self-locking nuts.
9. Remove four self-locking nuts (21), washers (22), bolts (23), and 12-way intervehicular wiring
harness (24) from hatch cover (8). Discard self-locking nuts.
0062 00-2
TM 9-2330-330-14&P
INSPECTION
Inspect wiring harness for cracked or missing insulation, frayed or exposed wires, and loose or damaged
connectors. If any of these conditions exist, repair per WP 0065 00.
INSTALLATION
1. Install 12-way intervehicular wiring harness (24), four bolts (23), washers (22), and new self-locking
nuts (21) to cover (8).
2. Install 7-way intervehicular wiring harness (20), two bolts (19), four washers (18), and two new self-
locking nuts (17) to hatch cover (8).
0062 00-3
TM 9-2330-330-14&P
8. Install new gasket (7), six bolts (6), washers (5), and new self-locking nuts (4) to cover (8).
9. Install marker light cover (3), new gasket (2), and four screws (1).
FOLLOW-ON TASKS
END OF TASK
0062 00-4
TM 9-2330-330-14&P
THIS WP COVERS:
Removal, Installation, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
REMOVAL
NOTE
All conduits are replaced the same way, only the number
of clips and brackets vary. This procedure replaces the
front conduit.
0063 00-1
TM 9-2330-330-14&P
3. Remove conduit (6), insert (4), and compression sleeve (5) from fitting (1).
4. Remove insert (4) and sleeve (5) from conduit (6). Discard insert and sleeve.
CAUTION
0063 00-2
TM 9-2330-330-14&P
INSTALLATION
NOTE
1. Install conduit nut (2), new insert (4), and new sleeve (5) onto end of new conduit (6).
2. Install new conduit (6), new insert (4), and new sleeve (5) into end of fitting (1).
FOLLOW-ON TASKS
END OF TASK
THIS WP COVERS:
Removal, Installation, Follow-On Task
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
REMOVAL
NOTE
Tag cables for easy installation.
0064 00-1
TM 9-2330-330-14&P
2. Remove four self-locking nuts (7), washers (8), bolts (9), and NATO slave receptacle (10) from
bracket (6). Discard self-locking nuts.
3. Remove two self-locking nuts (3), four washers (4), bolts (5), and bracket (6) from engine splash
shield (11). Discard self-locking nuts.
INSTALLATION
1. Install bracket (6), two bolts (5), four washers (4), and two new self-locking nuts (3) to engine
splash shield (11).
2. Install NATO slave receptacle (10), four bolts (9), washers (8), and new self-locking nuts (7) to
bracket (6).
FOLLOW-ON TASK
END OF TASK
0064 00-2
TM 9-2330-330-14&P
THIS WP COVERS:
Repair
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
Materials/Parts
Solder (AR) (item 14, WP 0174 00)
Tape, electrical (AR) (item 16, WP 0174 00)
ID bands (AR) (item 55, WP 0175 00)
REPAIR
1. Check cable assemblies and leads for damaged insulation. Repair using electrical tape. If
insulation is too badly damaged to repair with tape, go to step 3.
2. Check ends of wires for bent, broken, or damaged electrical connectors. Replace missing or
damaged connectors per step 5.
3. Remove damaged wires from components. Cut off and discard electrical connectors.
4. Measure length of removed wire and install new length of identical wire. After installing new wire,
replace electrical connectors per step 5 and tag wires with ID bands as necessary.
0065 00-1
TM 9-2330-330-14&P
4) Place “C” washer over cable at crimped junction and slide shell over “C” washer and
terminal.
0065 00-2
TM 9-2330-330-14&P
2) Pass cable ends through grommet retaining nut, grommet, and coupling nut and into
solder wells of inserts and solder.
3) Slide grommet over inserts and press into shell assembly until seated.
END OF TASK
THIS WP COVERS:
Removal, Installation, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
Jack stands (item 3, WP 0171 00)
Materials/Parts
Lockwashers (16) (item 130, WP 0175 00) Equipment Conditions
O-rings (8) (item 22, WP 0175 00) Semitrailer disconnected from prime mover (refer
Retaining rings (4) (item 17, WP 0175 00) to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
References Axles supported by jack stands (refer to
WP 0044 00 WP 0007 00)
Wheel assemblies removed (refer to WP 0007 00)
Brakedrum assemblies removed (refer to
WP 0068 00)
Brakeshoes removed (refer to WP 0067 00)
Slack adjusters removed (refer to WP 0069 00)
REMOVAL
WARNING
NOTE
0066 00-1
TM 9-2330-330-14&P
1. Remove snap ring (9), washer (10), spacer (11), and retainer bushing (19) from camshaft (1).
2. Remove retaining ring (8), spacer (7), washer (3), four cap screws (6), bushing retainer (5),
washer (3), washer (2), and camshaft (1) from bracket (4). Discard retaining ring.
3. Remove four screws (12), lockwashers (13), washers (14), retainer (16), bushing bracket (18), two
O-rings (17), and retainer bushing (19). Discard lockwashers and O-rings.
0066 00-2
TM 9-2330-330-14&P
INSTALLATION
2. Install two new O-rings (17), bushing bracket (18), retainer (16), four washers (14), new
lockwashers (13), and screws (12) to retainer bushing (19).
3. Install washer (2), washer (3), and camshaft (1) through bracket (4) to bushing retainer (5) and
secure with four cap screws (6), washer (3), spacer (7), and new retaining ring (8).
4. Install retainer bushing (19), spacer (11), washer (10), and snap ring (9) to camshaft (1).
FOLLOW-ON TASKS
END OF TASK
THIS WP COVERS:
Removal, Installation, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
Jack stands (item 3, WP 0171 00)
Materials/Parts
Rags (item 11, WP 0174 00) Personnel Required
Two
References
WP 0044 00 Equipment Conditions
WP 0068 00 Semitrailer disconnected from prime mover (refer
WP 0069 00 to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
Axle supported by jack stands (refer to
WP 0007 00)
Wheel assemblies removed (refer to WP 0007 00)
Brakedrums removed (refer to WP 0068 00)
REMOVAL
NOTE
0067 00-1
TM 9-2330-330-14&P
1. Remove spring (1) and spring (3) from right and left sides of brakeshoe (2).
2. Remove shoulder pin (7), bushing (6), roller (11), clip (12), and spring pin (10).
4. Remove capscrew (8), washer (9), and dustshield (4) from axle shaft (5).
INSTALLATION
1. Install dustshield (4), washer (9), and capscrew (8) to axle shaft (5).
2. Install brakeshoes (2) around axle shaft (5).
3. Install spring (1) and spring (3) to brakeshoes (2).
4. Lubricate per WP 0044 00.
5. Install shoulder pin (7), bushing (6), roller (11), clip (12), and spring pin (10) to brakeshoes (2).
0067 00-2
TM 9-2330-330-14&P
FOLLOW-ON TASKS
1. Install brakedrums (WP 0068 00).
2. Install wheel assemblies (WP 0007 00).
END OF TASK
THIS WP COVERS:
Removal, Cleaning and Inspection, Installation, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Special Equipment
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
WARNING
NOTE
There are four hub and brakedrums and they are replaced
the same way. This procedure replaces one hub
and brakedrum.
0068 00-1
TM 9-2330-330-14&P
REMOVAL
NOTE
2. Remove six bolts (2), lockwashers (3), hubcap (4), and gasket (5) from hub (11). Discard
lockwashers and gasket.
3. Remove outer bearing nut (6), lockring (7), and inner wheel nut (8) from spindle (15).
4. Remove outer wheel bearing (9) from outer wheel bearing cup (10), and slide hub (11) off
spindle (15).
5. Remove seal (14), inner wheel bearing (13), and cup (12) from hub (11). Discard seal.
7. Remove sensor (17) and sensor clip (18) from mounting block (19). Discard sensor clip.
0068 00-2
TM 9-2330-330-14&P
8. Remove all cable ties (23) from sensor cable (22) along axle (21). Discard ties.
9. Remove grommet (20), sensor (17), and sensor cable (22) from axle flange (24) and dust shield
(25). Discard grommet.
WARNING
Solvents can burn easily, can give off harmful vapors, and
are harmful to skin and clothing. To avoid injury or death,
keep away from open fire and use in a well-ventilated area.
If solvent gets on skin or clothing, wash immediately with
soap and water.
CAUTION
1. Thoroughly clean all parts with cleaning compound and stiff fiber brush. Make sure parts are
completely dry. Use low-pressure compressed air to dry parts (refer to TM 9-214).
2. Inspect hubcap for damage to flange that would allow water to leak into wheel bearings. Replace if
damaged.
0068 00-3
TM 9-2330-330-14&P
NOTE
6. Inspect inner and outer wheel bearings for cracks or breaks in bearing cage, etching or pitting on
roller surfaces, and any evidence of wear. Replace if worn or damaged.
7. Pack inner and outer wheel bearings from large end of cone with grease, making sure all cavities
between rollers and cage are filled. Cover bearings with clean, lint-free rag until time to install.
8. Inspect inner and outer bearing cup in hub for pits, grooves, or flaking. If damaged, replace with
new bearing cup.
INSTALLATION
2. Install inner and outer bearing cups (10 and 12) into hub (11).
3. Install inner wheel bearing (13) and new seal (14) into hub (11).
6. Install inner bearing nut (8) to spindle (15) and tighten to 75 lb-ft (101.7 N•m) to ensure proper
seating of wheel bearings.
8. Tighten inner bearing nut (8) to 50 lb-ft (67.8 N•m) while rotating hub (11) in order to position
bearings for proper adjustment.
WARNING
10. Install lockring (7) so dowel on inner bearing nut (8) aligns with hole in lockring (7) and tang fits in
keyway of spindle (15).
0068 00-4
TM 9-2330-330-14&P
11. Install outer bearing nut (6) and tighten to 250 to 400 lb-ft (339 to 542 N•m).
12. Apply light coat of grease on new gasket (5) and position gasket on hub (11).
13. Install hubcap (4), six new lockwashers (3), and bolts (2) to hub (11).
14. Install sensor (17), sensor cable (22), and new grommet (20) through dust shield (25) and axle
flange (24).
NOTE
15. Install new sensor clip (18) and sensor (17) to mounting block (19).
NOTE
17. Secure sensor cable (22) to axle (21) with cable ties (23) as required.
0068 00-5
TM 9-2330-330-14&P
FOLLOW-ON TASKS
END OF TASK
0068 00-6
TM 9-2330-330-14&P
THIS WP COVERS:
Removal, Cleaning and Inspection, Installation, Adjustment, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Specific Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
Tool set, common no. 1 (item 1, WP 0171 00)
Materials/Parts
Rags (item 11, WP 0174 00) References
Cotter pins (4) (item 111, WP 0175 00) WP 0044 00
Cotter pins (4) (item 131, WP 0175 00)
Retaining rings (4) (item 17, WP 0175 00) Equipment Conditions
Semitrailer disconnected from prime mover (refer to
WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
Air reservoir drained (refer to WP 0007 00)
Fail-safe brake chambers caged (refer to WP 0078 00)
NOTE
There are four slack adjusters and they are replaced the
same way. This procedure replaces one slack adjuster.
0069 00-1
TM 9-2330-330-14&P
REMOVAL
1. Loosen brake actuator push-rod jamnut (4). Loosen yoke adapter (3) until it is free of yoke (2).
NOTE
2. Rotate slack adjuster manual adjustment hex (9) counterclockwise until slack adjuster (6) is clear of
brake actuator push rod (5).
3. Remove retaining ring (8) from recess on end of camshaft (7). Discard retaining ring.
4. Using soft-faced hammer, tap on slack adjuster (6) lightly until it can be removed from camshaft (7).
5. Remove two cotter pins (1 and 14), yoke pin (11), link pin (12), two washers (10 and 13), and yoke
(2) from slack adjuster (6). Discard cotter pins.
0069 00-2
TM 9-2330-330-14&P
NOTE
1. Clean slack adjuster, splines of camshaft, and other metal parts using stiff fiber brush, and wipe
clean.
2. Inspect slack adjuster for bent, broken, loose, or misaligned brake actuator push rods and cracked
or damaged brake actuator brackets. Replace slack adjuster if damaged.
INSTALLATION
1. Install yoke (2), yoke pin (11), link pin (12), two washers (10 and 13), and new cotter pins (1 and
14) on slack adjuster (6).
2. Install slack adjuster (6) and new retaining ring (8) on end of camshaft (7).
3. Install jamnut (4) approximately 1-5/16 in. (3.33 cm) from end of push rod (5).
4 Install yoke adapter (3) on push rod (5) approximately 3/8 in. (9.5 mm) from end of push rod (5).
5. Turn manual adjustment hex (9) clockwise until yoke adapter (3) extends into bore of yoke (2)
approximately 1/8 inch (3.2 mm). Thread adapter into yoke and tighten to 10 lb-ft (13.6 N•m).
0069 00-3
TM 9-2330-330-14&P
ADJUSTMENT
1. Raise rear axle until wheels clear ground. Rotate manual adjustment hex (9) clockwise until brake
linings are snug against brakedrum.
NOTE
2. Turn manual adjustment hex (9) counterclockwise 1/4 turn. Pull push rod (5) to confirm that push
rod (5) has approximately 0.50 in. (12.7 mm) of free travel.
3. Apply 90 to 95 psi (621 to 655 kPa) air pressure from towing vehicle air gage. Make and hold a full
brake application. Measure push-rod stroke. Two in. (5.1 cm) is maximum stroke. If stroke exceeds
2-in. (5.1-cm) limit, inspect all brake system components for serviceability.
0069 00-4
TM 9-2330-330-14&P
FOLLOW-ON TASKS
END OF TASK
THIS WP COVERS:
ABS Diagnostics, ECU Valve Removal, ECI Valve Installation, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
Equipment Conditions
Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
Air reservoir drained (refer to WP 0007 00)
Negative terminal disconnected from battery (refer
to WP 0007 00)
ABS DIAGNOSTICS
NOTE
The ABS warning light must operate. If nonoperational,
correct that fault before proceeding.
Table 1. ABS Diagnostic Blink Codes.
Blink Code Problem Area Action
3 Sensor BU1 Check sensor installation.
Roadside front Make necessary repairs.
4 Sensor YE1 Check sensor installation.
Curbside front Make necessary repairs.
5 Sensor BU2 Check sensor installation.
Roadside rear Make necessary repairs.
6 Sensor YE2 Check sensor installation.
Curbside rear Make necessary repairs.
7 External ABS modulator Verify proper electrical installation. Check power supply.
valve Make necessary corrections.
9 Internal modulator failure, Very proper installation. If code continues, replace inlet
inlet valve #2 valve #2.
10 Internal modulator failure, Verify proper installation. If code continues, replace inlet
inlet valve #1 valve #1.
11 Internal modulator failure, Verify proper installation. If code continues, replace outlet
outlet valve valve.
14 Power supply Verify proper electrical installation. Check power supply.
Make necessary corrections.
15 ECU failure Verify proper installation. If code continues, replace ECU.
16 SAE J1708 failure Replace ECU.
17 SAE J2497 (PLC) failure Replace ECU.
18 Generic I/O failure Verify proper electrical installation. Check power supply.
Make necessary corrections.
0070 00-1
TM 9-2330-330-14&P
2. Tag and disconnect four air hoses (1) from elbow fittings (2).
0070 00-2
TM 9-2330-330-14&P
3. Tag and disconnect four ABS sensors (8) from ECU valve (3).
4. Remove ECU valve (3) from air reservoir (7) by loosening nut (6) from threaded fitting (5).
1. Install ECU valve (3) to air reservoir (7) by tightening nut (6) to threaded fitting (5).
2. Install four ABS sensors (8) to ECU valve (3). Remove tags.
3. Install four air hoses (1) to elbow fittings (2). Remove tags.
FOLLOW-ON TASKS
END OF TASK
THIS WP COVERS:
Removal, Installation, Test, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
Materials/Parts References
Compound, thread sealing (item 7, WP 0174 00) WP 0069 00
Lockwashers (8) (item 13, WP 0175 00) WP 0076 00
Equipment Conditions
Semitrailer disconnected from prime mover (refer to
WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
Air reservoir drained (refer to WP 0007 00)
Fail-safe brake chambers caged (refer to
WP 0078 00)
WARNING
NOTE
There are four air brake chambers and they are replaced
the same way. This procedure replaces one air
brake chamber.
0071 00-1
TM 9-2330-330-14&P
REMOVAL
1. Disconnect two brake hoses (7) from air brake chamber (8) (refer to WP 0078 00).
2. Loosen brake actuator push-rod jamnut (3). Loosen yoke adapter (2) until it is free of yoke (1).
NOTE
3. Rotate slack adjuster manual adjustment hex (11) counterclockwise until slack adjuster (10) is clear
of brake actuator push rod (4).
4. Remove two nuts (5), lockwashers (6), and air brake chamber (8) from bracket (9). Discard
lockwashers.
5. Remove fittings, yoke adapter (2), and jamnut (3) from air brake chamber (8).
0071 00-2
TM 9-2330-330-14&P
INSTALLATION
NOTE
2. Install air brake chamber (8) on bracket (9) with two nuts (5) and new lockwashers (6).
NOTE
3. Install jamnut (3) approximately 1-5/16 in. (3.33 cm) from end of push rod (4).
4. Install yoke adapter (2) on push rod (4) approximately 3/8 in. (9.5 mm) from end of push rod (4).
5. Turn manual adjustment hex (11) clockwise until yoke adapter (2) extends into the bore of yoke (1)
approximately 1/8 in. (3.2 mm). Thread adapter into yoke and tighten to 10 lb-ft (13.6 N•m).
TEST
NOTE
0071 00-3
TM 9-2330-330-14&P
2. With prime mover connected (refer to WP 0007 00) and semitrailer brakes applied, coat flanges
(12) and connections (13) on air brake chamber (8) with soapy water.
3. Inspect flanges (12) and connections (13) for leakage, indicated by bubbles.
FOLLOW-ON TASKS
END OF TASK
0071 00-4
TM 9-2330-330-14&P
THIS WP COVERS:
Removal, Installation, Test, Follow-On Task
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
Materials/Parts References
Compound, thread sealing (item 7, WP 0174 00) WP 0076 00
Lockwashers (4) (item 78, WP 0175 00)
Equipment Conditions
Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
REMOVAL
NOTE
• There are two brake interlock valves and they are both
replaced the same way. This procedure replaces one
brake interlock valve.
• Identify lines prior to disconnecting from brake
interlock valve.
1. Disconnect three lines (1) and remove fittings (4) from brake interlock valve (6) (refer to
WP 0076 00).
2. Remove two screws (2), lockwashers (3), and brake interlock valve (6) from bottom loading
valve (5). Discard lockwashers.
0072 00-1
TM 9-2330-330-14&P
INSTALLATION
1. Install brake interlock valve (6), two new lockwashers (3), and screws (2) to bottom loading
valve (5).
NOTE
Apply thread sealing compound to threads of fittings.
2. Install three fittings (4) to brake interlock valve (6) and connect three lines (1).
TEST
1. With prime mover connected (refer to WP 0007 00) and brake interlock valve (6) applied, coat
fittings (4) and connections on brake interlock valve (6) with soapy water.
2. Inspect fittings (4) and brake interlock valve (6) for leakage, indicated by bubbles.
FOLLOW-ON TASK
END OF TASK
0072 00-2
TM 9-2330-330-14&P
THIS WP COVERS:
Removal, Installation, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
REMOVAL
1. Remove air drain valve (2) from bottom of air reservoir (1).
0073 00-1
TM 9-2330-330-14&P
2. Remove air lines (3) from curbside and roadside ends of air reservoir (1) (refer to WP 0076 00).
WARNING
3. Remove four self-locking nuts (7), eight washers (6), four screws (5), and air reservoir (1) from two
air reservoir brackets (4). Discard self-locking nuts.
INSTALLATION
WARNING
NOTE
0073 00-2
TM 9-2330-330-14&P
2. Install air reservoir (1), four bolts (5), eight washers (6), and four new self-locking nuts (7) to two air
reservoir brackets (4).
3. Install air lines (3) on curbside and roadside ends of air reservoir (1).
FOLLOW-ON TASKS
END OF TASK
THIS WP COVERS:
Removal, Installation, Test, Follow-On Task
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
REMOVAL
1. Tag and disconnect four air lines (1) at spring brake control valve (2) (refer to WP0076 00).
0074 00-1
TM 9-2330-330-14&P
INSTALLATION
NOTE
TEST
FOLLOW-ON TASK
END OF TASK
0074 00-2
TM 9-2330-330-14&P
THIS WP COVERS:
Removal, Installation, Test, Follow-On Task
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
REMOVAL
NOTE
0075 00-1
TM 9-2330-330-14&P
2. Remove two screws (3) and washers (4) from bracket (5).
3. Remove knob (6) and valve fittings (1) from bracket (5).
INSTALLATION
2. Install two screws (3), washers (4), and valve fittings (1) to bracket (5).
TEST
FOLLOW-ON TASK
END OF TASK
0075 00-2
TM 9-2330-330-14&P
THIS WP COVERS:
Compression Sleeve Fittings Removal, Cleaning and Inspection, Compression Sleeve Fittings
Installation, Push-In Fittings Removal, Push-In Fittings Installation, Test, Follow-On Task
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
NOTE
1. Disconnect tube nut (4) and tube (3) from fitting (2) at Schrader valve (1).
2. Remove compression sleeve (5), insert (6), and tube nut (4) from tubing (3). Discard sleeve.
0076 00-1
TM 9-2330-330-14&P
3. Repeat steps 1–2 for fitting (2) and tubing at air reservoir (7) and remove fitting.
4. Remove clips (8) from tubing (3) and pull tubing through grommets (9). Discard cable ties.
2. Inspect fittings for cracks and damage that could cause leaks.
0076 00-2
TM 9-2330-330-14&P
NOTE
NOTE
2. Install tube nut (4), new compression sleeve (5), and insert (6) on both ends of air line tubing (3).
0076 00-3
TM 9-2330-330-14&P
4. Install both ends of new tubing (3) to fittings at Schrader valve (1) and air reservoir (7).
0076 00-4
TM 9-2330-330-14&P
NOTE
1. Install tubing (11) into fitting (12) until tubing bottoms out.
TEST
NOTE
Apply soapy water to air tubings and fittings and check for leaks. If a compression sleeve fitting leaks
during test, tighten nut. If a push-in fitting leaks during test, verify tubing is bottomed out. If tubing leaks,
replace tubing.
FOLLOW-ON TASK
END OF TASK
THIS WP COVERS:
Removal, Installation, Test, Follow-On Task
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
REMOVAL
NOTE
• There are two sets of air brake hoses and they are
replaced the same way. This procedure replaces
the set from the semitrailer trailing axle.
0077 00-1
TM 9-2330-330-14&P
INSTALLATION
NOTE
1. Install three air brake hoses (2) to three air brake chamber fittings (3).
2. Connect three air brake hoses (2) to three airline mounting plate fittings (1).
TEST
FOLLOW-ON TASK
END OF TASK
0077 00-2
TM 9-2330-330-14&P
THIS WP COVERS:
Reserve Release, Manual Release, Follow-On Task
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
Equipment Conditions
Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
NOTE
There are four air brake chambers and they are released
the same way. This procedure covers one air brake chamber.
RESERVE RELEASE
WARNING
1. Push brake release plunger (1) on roadside of semitrailer to release fail-safe brakes.
0078 00-1
TM 9-2330-330-14&P
NOTE
MANUAL RELEASE
2. Unsnap breather cap (2) from air brake chamber (4) and insert manual caging tool (6) into access
hole (3).
3. Turn nut clockwise on manual caging tool (6) until brakeshoes are released on brakedrum.
NOTE
4. To release brakes, turn nut counterclockwise on manual caging tool (6) until fail-safe unit is
released.
FOLLOW-ON TASK
END OF TASK
0078 00-2
TM 9-2330-330-14&P
THIS WP COVERS:
Removal, Repair, Installation, Test, Follow-On Task
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
REMOVAL
NOTE
2. Disconnect tube (6) from push-lock fitting (4) (refer to WP 0076 00) and remove push-lock fitting
from gladhand (3) at rear of bulkhead.
4. Loosen front nut (1) at front of bulkhead if necessary and remove gladhand (3).
0079 00-1
TM 9-2330-330-14&P
REPAIR
1. Remove packing ring (7) from gladhand (3). Discard packing ring.
3. Install new packing ring (7) into groove of gladhand (3) using a blunt tool or other instrument.
INSTALLATION
2. Install rear nut (5) on threads of gladhand (3) at rear of bulkhead and secure gladhand (3) with front
nut (1) at bulkhead.
NOTE
3. Install push-lock fitting (4) to gladhand (3) at rear of bulkhead and connect tube (6) to push-lock
fitting (refer to WP 0076 00).
0079 00-2
TM 9-2330-330-14&P
TEST
FOLLOW-ON TASK
END OF TASK
THIS WP COVERS:
Removal, Installation, Follow-On Task
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
Lifting device (item 1, WP 0171 00)
Materials/Parts
Self-locking nuts (14) (item 97, WP 0175 00) Personnel Required
Two
Equipment Conditions
Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
Semitrailer parked on hard level surface (refer to
WP 0007 00)
REMOVAL
WARNING
2. Remove 14 self-locking nuts (1), washers (2), bolts (3), and kingpin coupler (4) from semitrailer.
Discard self-locking nuts.
0081 00-1
TM 9-2330-330-14&P
INSTALLATION
WARNING
2. Install kingpin coupler (4), 14 bolts (3), washers (2), and new self-locking nuts (1) to semitrailer.
Torque nuts to 140 lb-ft (190 N•m).
FOLLOW-ON TASK
END OF TASK
0081 00-2
TM 9-2330-330-14&P
THIS WP COVERS:
Removal, Installation, Follow-On Task
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0156 00)
Lifting device (item 1, WP 0156 00)
Personnel Required
Two Equipment Conditions
Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
Semitrailer parked on hard level surface (refer to
WP 0007 00)
Semitrailer kingpin coupler removed (refer to
WP 0081 00)
NOTE
REMOVAL
WARNING
2. Remove 14 self-locking nuts (1), 28 washers (2), 14 bolts (3), and kingpin spacer (4) from
semitrailer.
0082 00-1
TM 9-2330-330-14&P
INSTALLATION
WARNING
2. Install kingpin spacer (4), 14 bolts (3), 28 washers (2), and 14 self-locking nuts (1) to semitrailer.
Torque nuts to 140 lb-ft (190 N•m).
FOLLOW-ON TASK
END OF TASK
0082 00-2
TM 9-2330-330-14&P
THIS WP COVERS:
Removal, Installation
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
REMOVAL
NOTE
There are two landing gear ground boards and they are both
replaced the same way. This procedure replaces the curbside
ground board.
1. Remove chain (4) and two chocks (1) from bracket (2) securing landing gear ground board (3).
0083 00-1
TM 9-2330-330-14&P
2. Remove two self-locking nuts (7), washers (6), screws (5), handle (8), and chain (9) from landing
gear ground board (3). Discard self-locking nuts.
3. Remove self-locking nut (12), two washers (11), bolt (10), and chain (9) from bracket (13). Discard
self-locking nut.
INSTALLATION
1. Install chain (9), bolt (10), two washers (11), and new self-locking nut (12) to bracket (13).
2. Install chain (9), handle (8), two screws (5), washers (6), and new self-locking nuts (7) to landing
gear ground board (3).
0083 00-2
TM 9-2330-330-14&P
3. Install chain (4) and two chocks (1) to bracket (2) securing landing gear ground board (3).
END OF TASK
THIS WP COVERS:
Removal, Installation, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
Jack stands (item 3, WP 0171 00)
Materials/Parts Lifting device (item 1, WP 0171 00)
Self-locking nuts (10) (item 97, WP 0175 00)
Self-locking nuts (2) (item 132, WP 0175 00) Equipment Conditions
Semitrailer grounded (refer to WP 0007 00)
Personnel Required Semitrailer fuel tank drained (refer to WP 0007 00)
Two
Batteries removed (refer to WP 0055 00)
References Optic socket box mounting bracket disconnected
WP 0035 00 (refer to WP 0050 00)
REMOVAL
NOTE
• Landing gear legs should be raised 6 inches (15.2 cm) off the
ground prior to performing this procedure.
• Semitrailer must be on jack stands or connected to a prime
mover prior to performing this procedure.
1. Remove self-locking nut (2), two washers (3), and bolt (4) from leg support bracket (1). Discard
self-locking nut.
0084 00-1
TM 9-2330-330-14&P
2. Remove self-locking nut (5), two washers (6), and bolt (7) from landing gear leg support (8).
Discard self locking nut.
3. Remove eight self-locking nuts (9), washers (10), and bolts (11) from landing gear leg bracket (12).
Discard self-locking nuts.
0084 00-2
TM 9-2330-330-14&P
4. Remove self-locking nut (13), two washers (14), bolt (15), cross-drive shaft (16), and landing gear
leg (17) from semitrailer. Discard self-locking nut.
5. Remove self-locking nut (18), bolt (19), shaft (20), and landing gear shoe (21) from landing gear leg
(17). Discard self-locking nut.
INSTALLATION
1. Install landing gear shoe (21), shaft (20), bolt (19), and nut (18) to landing gear leg (17).
0084 00-3
TM 9-2330-330-14&P
2. Install landing gear leg (17), cross-drive shaft (16), two bolts (15), four washers (14), and two new
self-locking nuts (13) to semitrailer.
3. Install eight bolts (11), washers (10), and new self-locking nuts (9) to landing leg bracket (12).
0084 00-4
TM 9-2330-330-14&P
4. Install bolt (7), two washers (6), and new self-locking nut (5) to landing gear leg support (8).
5. Install bolt (4), two washers (3), and new self-locking nut (2) to leg supports bracket (1).
FOLLOW-ON TASKS
END OF TASK
THIS WP COVERS:
Removal, Installation, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
Jack stands (item 3, WP 0171 00)
Materials/Parts Lifting device (item 1, WP 0171 00)
Self-locking nuts (2) (item 97, WP 0175 00)
Self-locking nuts (10) (item 132, WP 0175 00) Personnel Required
Two
References
WP 0035 00 Equipment Conditions
Semitrailer grounded (refer to WP 0007 00)
Semitrailer fuel tank drained (refer to WP 0007 00)
REMOVAL
NOTE
• Landing gear legs should be raised 6 inches (15.2 cm) off the
ground prior to performing this procedure.
• Semitrailer must be on jack stands or connected to a prime
mover prior to performing this procedure.
1. Remove nut (2), two washers (3), bolt (4), and handcrank (5) from shaft (1).
0085 00-1
TM 9-2330-330-14&P
2. Remove self-locking nut (7), two washers (8), and bolt (9) from leg support bracket (6). Discard
self-locking nut.
3. Remove self-locking nut (10), two washers (11), and bolt (12) from landing gear leg support (13).
Discard self locking nut.
4. Remove eight self-locking nuts (14), washers (15), and bolts (16) from landing gear leg bracket
(17). Discard self-locking nuts.
0085 00-2
TM 9-2330-330-14&P
5. Remove two self-locking nuts (21), four washers (20), two bolts (19), cross-drive shaft (18), and
landing gear leg (22) from semitrailer. Discard self-locking nuts.
6. Remove nut (23), bolt (24), shaft (25), and landing gear shoe (26) from landing gear leg (22).
INSTALLATION
1. Install landing gear shoe (26), shaft (25), bolt (24), and nut (23) to landing gear leg (22).
0085 00-3
TM 9-2330-330-14&P
2. Install landing gear leg (22), cross-drive shaft (18), two bolts (19), four washers (20), and two new
self-locking nuts (21) to semitrailer.
3. Install eight bolts (16), washers (15), and new self-locking nuts (14) to landing leg bracket (17).
0085 00-4
TM 9-2330-330-14&P
4. Install bolt (12), two washers (11), and new self-locking nut (10) to landing gear leg support (13).
5. Install bolt (9), two washers (8), and new self-locking nut (7) to leg support bracket (6).
6. Install handcrank (5), two washers (3), bolt (4), and nut (2) to shaft (1).
FOLLOW-ON TASKS
1. Disconnect semitrailer grounding cables (WP 0007 00).
2. Lubricate per WP 0035 00.
END OF TASK
THIS WP COVERS:
Removal, Installation, Follow-On Task
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
REMOVAL
NOTE
There are two mudflaps and they are replaced the same
way. This procedure replaces one mudflap assembly.
Remove four self-locking nuts (2), eight washers (3), four bolts (4), bracket (1), and mudflap (5) from
semitrailer. Discard self-locking nuts.
0086 00-1
TM 9-2330-330-14&P
INSTALLATION
Install mudflap (5), bracket (1), four bolts (4), eight washers (3), and four new self-locking nuts (2) to
semitrailer.
FOLLOW-ON TASK
END OF TASK
0086 00-2
TM 9-2330-330-14&P
THIS WP COVERS:
Removal, Installation, Follow-On Task
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
REMOVAL
NOTE
There are three static reels and they are replaced the same
way. This procedure replaces the static reel from the piping
control area.
1. Remove two self-locking nuts (5), four washers (6), two bolts (7), and static reel (1) from frame (8).
Discard self-locking nuts.
2. Remove two Allen head screws (3) and electrical clip (4) from cable (2).
0087 00-1
TM 9-2330-330-14&P
INSTALLATION
1. Install electrical clip (4) and two Allen head screws (3) to cable (2).
2. Install static reel (1), two bolts (7), four washers (6), and two new self-locking nuts (5) to frame (8).
FOLLOW-ON TASK
END OF TASK
0087 00-2
TM 9-2330-330-14&P
THIS WP COVERS:
Removal, Installation, Follow-On Task
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
REMOVAL
1. Remove self-locking nut (1), two washers (2), and bolt (3) from manifold (4). Discard
self-locking nut.
0088 00-1
TM 9-2330-330-14&P
2. Remove 11 self-locking nuts (7), 22 washers (8), 11 bolts (9), and tool box (5) from between front
skid plate (10) and piping frame (6). Discard self-locking nuts.
3. Remove six pop rivets (12) and operating instruction plate (11) from tool box (5). Discard pop
rivets.
INSTALLATION
1. Install operating instruction plate (11) and six new pop rivets (12) to tool box (5).
0088 00-2
TM 9-2330-330-14&P
2. Install tool box (5), 11 bolts (9), 22 washers (8), and 11 new self-locking nuts (7) to front skid plate
(10) and piping frame (6).
3. Install bolt (3), two washers (2), and new self-locking nut (1) to manifold (4).
FOLLOW-ON TASK
END OF TASK
THIS WP COVERS:
Removal, Installation, Follow-On Task
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
REMOVAL
1. Remove retaining pin (2) from grounding rod storage tube (1).
2. Remove retaining wire (3) from support post (4). Discard pin and retaining wire.
0089 00-1
TM 9-2330-330-14&P
INSTALLATION
1. Install new retaining wire (3) to support post (4) and pin (2).
2. Install new retaining pin (2) to grounding rod storage tube (1).
FOLLOW-ON TASK
END OF TASK
0089 00-2
TM 9-2330-330-14&P
THIS WP COVERS:
Removal, Installation, Follow-On Task
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
REMOVAL
NOTE
There are two hose reel cabinet door lock release levers
and they are both replaced the same way. This procedure
replaces the front cabinet door lock release lever.
Remove two cotter pins (1), washers (2), and lock release levers (3) from inside cabinet door lock
mechanism (4). Discard cotter pins.
0090 00-1
TM 9-2330-330-14&P
INSTALLATION
Install lock release levers (3), two washers (2), and new cotter pins (1) to inside cabinet door lock
mechanism (4).
FOLLOW-ON TASK
END OF TASK
0090 00-2
TM 9-2330-330-14&P
THIS WP COVERS:
Removal, Installation, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
REMOVAL
NOTE
There are two hose reel cabinet door latches and they
are both replaced the same way. This procedure removes
the front hose reel cabinet door latch.
Remove four self-locking nuts (1), eight washers (2), four bolts (3), and latch (4) from cabinet door (5).
Discard self-locking nuts.
0091 00-1
TM 9-2330-330-14&P
INSTALLATION
Install latch (4), four bolts (3), eight washers (2), and four new self-locking nuts (1) to cabinet door (5).
FOLLOW-ON TASKS
1. Hose reel cabinet door lock release lever installed (WP 0090 00).
END OF TASK
0091 00-2
TM 9-2330-330-14&P
THIS WP COVERS:
Removal, Installation, Follow-On Task
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
REMOVAL
NOTE
• There are two hose reel cabinet door springs per cabinet and
two cabinets on the M969A3. This procedure replaces the door
springs from the front cabinet.
Remove four cotter pins (1), eight washers (2), four pins (3), and two hinges (4) from four door spring
brackets (5). Discard cotter pins.
0092 00-1
TM 9-2330-330-14&P
INSTALLATION
Install two hinges (4), four pins (3), eight washers (2), and four new cotter pins (1) to four door hinge
brackets (5).
FOLLOW-ON TASK
END OF TASK
0092 00-2
TM 9-2330-330-14&P
THIS WP COVERS:
Removal, Installation, Follow-On Task
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
WARNING
NOTE
REMOVAL
Remove self-locking nut (4), washer (3), and grounding stud (1) from frame (2). Discard self-locking nut.
0093 00-1
TM 9-2330-330-14&P
INSTALLATION
NOTE
1. Install grounding stud (1), washer (3), and new self-locking nut (4) to frame (2).
2. Make sure International Grounding Symbol and DO NOT PAINT GND STUD stencils are present
and legible.
FOLLOW-ON TASK
END OF TASK
0093 00-2
TM 9-2330-330-14&P
THIS WP COVERS:
Removal, Installation, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
REMOVAL
NOTE
0094 00-1
TM 9-2330-330-14&P
1. Remove four screws (9), marker light cover (16), and gasket (15) from marker light box (10).
Discard gasket.
2. Remove two self-locking nuts (12), washers (11), and J-bolts (13) from two bands (14). Discard
self-locking nuts.
3. Remove self-locking nut (5), two washers (6), bolt (7), and band (8) from bracket (4). Discard self-
locking nut.
4. Remove two self-locking nuts (1), four washers (2), two bolts (3), bands (14), and marker light box
(10) from hose tubes (17). Discard self-locking nuts.
5. Remove three self-locking nuts (19), six washers (20), three bolts (21), bands (18), and two
curbside hose tubes (17) from semitrailer. Discard self-locking nuts.
0094 00-2
TM 9-2330-330-14&P
6. Remove four screws (22), marker light cover (23), and gasket (24) from marker light box (25).
7. Remove two self-locking nuts (26), four washers (27), two bolts (28), and bands (29) from marker
light box (25). Discard self-locking nuts.
8. Remove two self-locking nuts (32), washers (33), J-bolts (31), bands (29), and marker light box (25)
from hose tubes (30). Discard self-locking nuts.
9. Remove 10 self-locking nuts (35), 20 washers (36), 10 bolts (37), 5 brackets (34), and hose tube
(30) from semitrailer. Discard self-locking nuts.
0094 00-3
TM 9-2330-330-14&P
INSTALLATION
1. Install hose tube (30), 5 bands (34), 10 bolts (37), 20 washers (36), and 10 new self-locking
nuts (35).
2. Install marker light box (25), two bands (29), J-bolts (31), washers (33), and new self-locking nuts
(32) to hose tubes (30).
3. Install two bands (29), bolts (28), four washers (27), and two new self-locking nuts (26) to marker
light box (25).
4. Install new gasket (24), marker light cover (23), and four screws (22) to marker light box (25).
0094 00-4
TM 9-2330-330-14&P
5. Install two curbside hose tubes (17), three bands (18), bolts (21), six washers (20), and three new
self-locking nuts (19) to semitrailer.
6. Install marker light box (10), two bands (14), bolts (3), four washers (2), and two new self-locking
nuts (1) to hose tubes (17).
7. Install band (8), bolt (7), two washers (6), and new self-locking nut (5) to bracket (4).
8. Install two J-bolts (13), washers (11), and new self-locking nuts (12) to bands (14).
9. Install new gasket (15), marker light cover (16), and four screws (9) to marker light box (10).
0094 00-5
TM 9-2330-330-14&P
FOLLOW-ON TASKS
2. Install hose tube access covers and hoses (WP 0095 00).
END OF TASK
0094 00-6
TM 9-2330-330-14&P
THIS WP COVERS:
Removal, Installation, Follow-On Task
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
REMOVAL
NOTE
0095 00-1
TM 9-2330-330-14&P
2. Remove six self-locking nuts (3), washers (4), bolts (5), and access cover (2) from hose tube (6).
Discard self-locking nuts.
0095 00-2
TM 9-2330-330-14&P
4. Remove four self-locking nuts (9), washers (10), bolts (11), and access cover (8) from hose tube
(12). Discard self-locking nuts.
INSTALLATION
Roadside Hose Tube Access Cover
1. Install access cover (8), four bolts (11), washers (10), and new self-locking nuts (9) to hose
tube (12).
2. Lock access cover (8) into place with pin (7).
0095 00-3
TM 9-2330-330-14&P
FOLLOW-ON TASK
Disconnect semitrailer grounding cables (WP 0007 00).
END OF TASK
0095 00-4
TM 9-2330-330-14&P
THIS WP COVERS:
Removal, Installation, Follow-On Task
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
REMOVAL
NOTE
0096 00-1
TM 9-2330-330-14&P
2. Remove two self-locking nuts (8), four washers (9), two bolts (10), bracket (16), hand crank (6) and
shaft (7) from platform (11). Discard self-locking nuts.
3. Remove two self-locking nuts (12), four washers (13), two bolts (14), and winch (15) from platform
(11). Discard self-locking nuts.
INSTALLATION
1. Install winch (15), two bolts (14), four washers (13), and two new self-locking nuts (12) to
platform (11).
2. Install shaft (7), hand crank (6), bracket (16), two bolts (10), four washers (9), and two new self-
locking nuts (8) to platform (11).
0096 00-2
TM 9-2330-330-14&P
FOLLOW-ON TASK
END OF TASK
THIS WP COVERS:
Removal, Installation, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
REMOVAL
NOTE
There are two rear drain pipes and they are both replaced
the same way. This procedure replaces the curbside drain pipe.
1. Remove self-locking nut (1), two washers (2), and one bolt (3) from channel (4) at top of drain pipe
(5). Discard self-locking nut.
2. Remove two self-locking nuts (7), four washers (8), and two bolts (9) from platform support (10).
Discard self-locking nuts.
3. Remove two self-locking nuts (11), four washers (12), and two bolts (13) from angle bracket (6).
Discard self-locking nuts.
0097 00-1
TM 9-2330-330-14&P
4. Remove two self-locking nuts (15), four washers (16), and two bolts (17) from spare tire support
(14). Discard self-locking nuts.
5. Remove self-locking nut (18), two washers (19), bolt (20), and drain pipe (5) from bottom support
bracket (21). Discard self-locking nut.
INSTALLATION
1. Install drain pipe (5), bolt (20), two washers (19), and new self-locking nut (18) to bottom support
bracket (21).
2. Install drain pipe (5), bolt (3), two washers (2), and new self-locking nut (1) at channel (4).
3. Install drain pipe (5), two bolts (9), four washers (8), and two new self-locking nuts (7) to platform
support (10).
4. Install drain pipe (5), two bolts (13), four washers (12), and two new self-locking nuts (11) to angle
bracket (6).
5. Install drain pipe (5), two bolts (17), four washers (16), and two new self-locking nuts (15) to spare
tire support (14).
0097 00-2
TM 9-2330-330-14&P
FOLLOW-ON TASKS
END OF TASK
THIS WP COVERS:
Removal, Disassembly, Assembly, Installation, Follow-On Task
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
REMOVAL
WARNING
1. Remove nut (6), washer (5), and bolt (4) from locking ring (1).
2. Remove locking ring (1), manhole cover (2), and manhole cover gasket (3). Discard gasket.
0098 00-1
TM 9-2330-330-14&P
DISASSEMBLY
2. Remove nut (7), starwasher (8), Allen head screw (9), and cylinder (12) from underneath latch
handle (11). Discard starwasher.
ASSEMBLY
1. Install cylinder (12), Allen head screw (9), new starwasher (8), and nut (7) to latch handle (11).
INSTALLATION
1. Install new manhole cover gasket (3), manhole cover (2), and locking ring (1) to manhole.
2. Install bolt (4), washer (5), nut (6), and locking ring (1) to manhole cover (2).
0098 00-2
TM 9-2330-330-14&P
FOLLOW-ON TASK
END OF TASK
THIS WP COVERS:
Removal, Installation, Follow-On Task
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
REMOVAL
WARNING
0099 00-1
TM 9-2330-330-14&P
2. Disconnect hook (3) and chain (4) from vent cap (1).
INSTALLATION
3. Install antiseize compound to threads of pipe nipple (2) and install vent cap (1).
FOLLOW-ON TASK
END OF TASK
0099 00-2
TM 9-2330-330-14&P
THIS WP COVERS:
Removal, Installation, Follow-On Task
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
REMOVAL
NOTE
There are eight reflectors (four red and four amber) and they
are replaced the same way. This procedure replaces the rear
curbside reflector.
0100 00-1
TM 9-2330-330-14&P
INSTALLATION
WARNING
1. Remove any residual dirt or grit from area where reflector is to be installed using cleaning
compound. Surface must be clean and dry before installing reflector.
2. Remove protective backing from new reflector (1) and position on semitrailer.
3. Use a clean dry rag, press down reflector (1), and smooth away any air bubbles.
FOLLOW-ON TASK
END OF TASK
0100 00-2
TM 9-2330-330-14&P
THIS WP COVERS:
Removal, Installation, Follow-On Task
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
Rivet gun (item 1, WP 0171 00)
Materials/Parts
Rivets (AR) (item 96, WP 0175 00) Equipment Conditions
Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
REMOVAL
NOTE
Drill out four rivets (1) and remove vapor recovery kit instruction plate (2). Discard rivets.
0101 00-1
TM 9-2330-330-14&P
INSTALLATION
NOTE
Install vapor recovery kit instruction plate (2) and four new rivets (1).
FOLLOW-ON TASK
END OF TASK
0101 00-2
TM 9-2330-330-14&P
THIS WP COVERS:
Removal, Installation, Follow-On Task
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
REMOVAL
1. Remove two self-locking nuts (1), four washers (2), two bolts (3), and hazardous materials placard
bracket (4) as a unit from front of semitrailer. Discard self-locking nuts.
0102 00-1
TM 9-2330-330-14&P
2. Remove three self-locking nuts (8), six washers (7), three bolts (6), and hazardous materials
placard bracket (5) from roadside of trailer. Discard self-locking nuts.
3. Remove two self-locking nuts (12), two washers (11), U-bolt (10), and hazardous materials placard
bracket (13) from vapor recovery pipe (9) at rear of semitrailer. Discard self-locking nuts.
0102 00-2
TM 9-2330-330-14&P
INSTALLATION
1. Install hazardous materials placard bracket (13), U-bolt (10), two washers (11), and new self-
locking nuts (12) to vapor recovery pipe (9) at rear of semitrailer.
2. Install hazardous materials placard bracket (5), three bolts (6), six washers (7), and three new self-
locking nuts (8) at roadside of semitrailer.
3. Install hazardous materials placard bracket (4) as a unit, two bolts (3), four washers (2), and two
new self-locking nuts (1) at front of semitrailer.
FOLLOW-ON TASK
END OF TASK
THIS WP COVERS:
Removal, Installation, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
REMOVAL
1. Remove three nuts (1), lockwashers (2), washers (3), and cables (4) from glow plugs (5). Discard
lockwashers.
0103 00-1
TM 9-2330-330-14&P
INSTALLATION
NOTE
1. Install three glow plugs (5) to intake manifold (6). Tighten glow plugs to 50 lb-ft (67.8 N•m).
2. Install three cables (4), washers (3), new lockwashers (2), and nuts (1) to glow plugs (5).
FOLLOW-ON TASKS
END OF TASK
0103 00-2
TM 9-2330-330-14&P
THIS WP COVERS:
Engine Oil Filter Removal, Engine Oil Filter Installation, Oil Pressure Switch Removal, Oil Pressure
Switch Installation, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
Drain pan (item 1, WP 0171 00)
Materials/Parts
Compound, thread sealing (item 7, WP 0174 00) Equipment Conditions
Rags (item 11, WP 0174 00) Semitrailer disconnected from prime mover (refer
Oil filter (item 134, WP 0175 00) to WP 0007 00)
Seals (2) (item 50, WP 0175 00) Semitrailer grounded (refer to WP 0007 00)
Negative terminal disconnected from battery
(refer to WP 0007 00)
Engine oil crankcase drained (refer to WP 0044 00)
2. Remove oil filter (1) from oil filter head (2). Discard filter.
0104 00-1
TM 9-2330-330-14&P
0104 00-2
TM 9-2330-330-14&P
NOTE
1. Install oil pressure switch (3), two new seals (2), and bolt (1) to oil filter head (6).
2. Connect two wires (5) and install screws (4) to oil pressure switch (3).
FOLLOW-ON TASKS
END OF TASK
THIS WP COVERS:
Removal, Installation, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
REMOVAL
1. Remove two nuts (6), exhaust pipe flange (8), and gasket (7) from exhaust manifold (5). Discard
gasket.
2. Remove six nuts (2), lockwashers (3), exhaust manifold (5), and three gaskets (4) from studs (1).
Discard lockwashers and gaskets.
0105 00-1
TM 9-2330-330-14&P
3. Remove four self-locking nuts (9), two metal plates (10), and gaskets (11) from exhaust manifold
(5). Discard self-locking nuts and gaskets.
INSTALLATION
1. Install two new gaskets (11), metal plates (10), and four new self-locking nuts (9) to exhaust
manifold (5).
2. Install three gaskets (4), exhaust manifold (5), six new lockwashers (3), and nuts (2) to studs (1).
3. Install new gasket (7), exhaust pipe flange (8), and two nuts (6) to exhaust manifold (5).
FOLLOW-ON TASKS
END OF TASK
0105 00-2
TM 9-2330-330-14&P
THIS WP COVERS:
Removal, Installation, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
REMOVAL
1. Remove hose clamp (7) and hose (8) from flange (6).
2. Remove three nuts (1), lockwashers (2), washers (3), and cables (4) from glow plugs (5). Discard
lockwashers.
3. Disconnect air cleaner restriction indicator line (9).
0106 00-1
TM 9-2330-330-14&P
4. Remove six nuts (13), lockwashers (12), three gaskets (11), and intake manifold (14) from engine
(10). Discard lockwashers and gaskets.
5. Remove glow plugs from intake manifold (14) (refer to WP 0103 00).
INSTALLATION
NOTE
2. Install intake manifold (14), three new gaskets (11), six new lockwashers (12), and nuts (13) to
engine (10).
4. Install three cables (4), washers (3), new lockwashers (2), and nuts (1) to glow plugs (5).
0106 00-2
TM 9-2330-330-14&P
FOLLOW-ON TASKS
END OF TASK
THIS WP COVERS:
Removal, Installation, Follow-On Task
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
REMOVAL
NOTE
1. Remove two screws (1), copper washers (2), fuel lines (3), and copper washers (2) from fuel pump
(4). Discard copper washers.
2. Remove two nuts (8), lockwashers (7), fuel pump (4), and gasket (6) from crankcase (5). Discard
lockwashers and gasket.
0107 00-1
TM 9-2330-330-14&P
INSTALLATION
1. Install new gasket (6), fuel pump (4), two new lockwashers (7), and nuts (8) to crankcase (5).
2. Install two new lockwashers (2), fuel lines (3), new copper washers (2), and screws (1) to fuel
pump (4).
FOLLOW-ON TASK
END OF TASK
0107 00-2
TM 9-2330-330-14&P
THIS WP COVERS:
Removal, Installation, Follow-On Task
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
REMOVAL
1. Disconnect two fuel lines (1) from top of engine fuel tank (2).
2. Remove four self-locking nuts (3), eight washers (4), four bolts (5), and engine fuel tank (2) from
engine support frame (6). Discard self-locking nuts.
0108 00-1
TM 9-2330-330-14&P
INSTALLATION
1. Install engine fuel tank (2), four bolts (5), eight washers (4), and four new self-locking nuts (3) to
engine support frame (6).
2. Connect two fuel lines (1) to top of engine fuel tank (2).
FOLLOW-ON TASK
END OF TASK
0108 00-2
TM 9-2330-330-14&P
THIS WP COVERS:
Removal, Installation, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
REMOVAL
1. Remove bolt (1), copper washer (2), fuel supply line (3), and copper washer (4) from fuel filter (5).
Discard copper washers.
NOTE
0109 00-1
TM 9-2330-330-14&P
3. Remove crimp clamp (7) and fuel return line (9) from forward injector pump (8). Discard clamp.
0109 00-2
TM 9-2330-330-14&P
4. Remove three crimp clamps (10) and fuel lines (11) from three fuel nozzles (12). Discard clamps.
INSTALLATION
0109 00-3
TM 9-2330-330-14&P
2. Install three fuel lines (11) and new crimp clamps (10) to three fuel nozzles (12).
3. Install fuel return line (9) and new crimp clamp (7) to forward injector pump (8).
0109 00-4
ENGINE FUEL LINES REPLACEMENT—Continued 0109 00
NOTE
5. Install new copper washer (4), fuel supply line (3), new copper washer (2), and bolt (1) to fuel
filter (5).
0109 00-5
TM 9-2330-330-14&P
3. Turn engine switch to run position to energize system and both fuel injection pumps.
4. Run both fuel injection pumps until there are no air bubbles in the fuel flowing from fuel injection
pumps.
FOLLOW-ON TASKS
END OF TASK
0109 00-6
TM 9-2330-330-14&P
THIS WP COVERS:
Removal, Installation, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
REMOVAL
1. Remove seven Allen head screws (1) and grille (2) from engine (3).
0110 00-1
TM 9-2330-330-14&P
2. Remove three nuts (4) and lockwashers (5) from outer pulley half (6). Discard lockwashers.
3. Remover outer pulley half (6) and fan belt (7). Discard fan belt.
INSTALLATION
1. Install new belt (7), outer pulley half (6), three new lockwashers (5), and nuts (4).
2. Alternately tighten nuts (4) on outer pulley half (6), while slowly rotating crank shaft pulley bolt (8).
NOTE
• When installing grille, note that the two short screws fit
in the two lower holes in grille.
0110 00-2
TM 9-2330-330-14&P
3. Install grille (2) and seven Allen head screws (1) to engine (3).
FOLLOW-ON TASKS
END OF TASK
THIS WP COVERS:
Removal, Installation, Follow-On Task
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
1. Remove hose clamp (6) and air intake hose (7) from air cleaner (3).
2. Remove two screws (1), nuts (2), clamping rings (5), and air cleaner (3) from two engine fan shroud
brackets (4).
0111 00-2
TM 9-2330-330-14&P
1. Remove four self-locking nuts (7), eight washers (8), four bolts (9), and two air cleaner brackets (5),
and three lines (10) from engine fan shroud (6). Discard self-locking nuts.
2. Remove three self-locking nuts (2), six washers (3), three bolts (4), and shroud (6) from muffler
shield (1). Discard self-locking nuts.
0111 00-3
TM 9-2330-330-14&P
3. Remove 6 self locking nuts (11), 12 washers (12), 6 bolts (13), and shroud (6) from engine frame
(14). Discard self-locking nuts.
1. Install shroud (6), 6 bolts (13), 12 washers (12), and 6 new self-locking nuts (11) to frame (14).
2. Install shroud (6), three bolts (4), six washers (3), and three new self-locking nuts (2) to shield (1).
3. Install two air cleaner brackets (5), four bolts (9), eight washers (8), four new self-locking nuts (7),
and three lines (10) to shroud (6).
0111 00-4
TM 9-2330-330-14&P
0111 00-5
TM 9-2330-330-14&P
1. Install air cleaner (3), two clamping rings (5), nuts (2), and screws (1) to brackets (4).
2. Install air intake hose (7) and hose clamp (6) to air cleaner (3).
FOLLOW-ON TASKS
3. Install curbside optic socket box bracket to fan shroud (WP 0050 00).
END OF TASK
0111 00-6
TM 9-2330-330-14&P
THIS WP COVERS:
Removal, Installation, Follow-On Task
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
Equipment Conditions
Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
REMOVAL
2. Loosen coupling nut (3) from underside of engine shroud (4) and remove air restriction indicator
(1).
0112 00-1
TM 9-2330-330-14&P
INSTALLATION
1. Install indicator (1) to top of engine shroud (4) and tighten coupling nut (3).
FOLLOW-ON TASK
END OF TASK
0112 00-2
TM 9-2330-330-14&P
THIS WP COVERS:
Removal, Installation, Follow-On Task
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
Equipment Conditions
Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
REMOVAL
1. Loosen hose clamp (2) at air cleaner (1) and disconnect air duct hose (3).
2. Loosen hose clamp (4) at air intake manifold (5) and remove air duct hose (3).
0113 00-1
TM 9-2330-330-14&P
INSTALLATION
1. Connect air duct hose (3) on air intake manifold (5) and tighten hose clamp (4).
2. Install opposite end of air duct hose (3) at air cleaner (1) and tighten hose clamp (2).
FOLLOW-ON TASK
END OF TASK
0113 00-2
TM 9-2330-330-14&P
THIS WP COVERS:
Removal, Installation, Follow-On Task
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
REMOVAL
NOTE
1. Loosen screw (3) on cable stop (2) at governor throttle lever (4) and disconnect throttle cable (1).
0114 00-1
TM 9-2330-330-14&P
INSTALLATION
1. Connect throttle cable (1) and install washer (5) and nut (6).
2. Install cable (1) through cable stop (2) at governor throttle lever (4) and tighten screw (3).
NOTE
0114 00-2
TM 9-2330-330-14&P
FOLLOW-ON TASK
END OF TASK
THIS WP COVERS:
Removal, Installation, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
REMOVAL
1. Remove two self-locking nuts (3) and gasket (1) from exhaust pipe (4) at exhaust manifold (2).
Discard self-locking nuts and gasket.
0115 00-1
TM 9-2330-330-14&P
2. Remove two self-locking nuts (10), four washers (11), two bolts (12), and muffler (7) from muffler
support (5). Discard self-locking nuts.
3. Remove four nuts (8), two U-bolts (9), and exhaust pipe (5) from muffler (7).
INSTALLATION
1. Install exhaust pipe (5), two U-bolts (9), and four nuts (8) to muffler (7).
2. Install muffler (6), two bolts (12), four washers (11), and two new self-locking nuts (10) to muffler
support (6).
3. Install new gasket (1) and two new self-locking nuts (3) to exhaust pipe (4) at exhaust manifold (2).
0115 00-2
TM 9-2330-330-14&P
FOLLOW-ON TASKS
END OF TASK
THIS WP COVERS:
Removal, Installation, Adjustment, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
REMOVAL
NOTE
1. Remove three nuts (1), washers (2), and cables (3) from alternator (4).
2. Loosen self-locking nut (6), two washers (7), and bolt (5) at adjuster arm (8).
3. Loosen two self-locking nuts (9), six washers (10), and two bolts (11) at mounting bracket (12).
0116 00-1
TM 9-2330-330-14&P
4. Push alternator (4) toward engine (13) and release belt (15) from pulley (14).
5. Remove three bolts (17), lockwashers (18), washers (19), mounting bracket (12), and alternator (4)
from intermediate housing (20). Discard lockwashers.
6. Remove three self-locking nuts (9 and 6), eight washers (10 and 7), three bolts (5 and 11),
alternator guard (16), mounting bracket (12), and adjuster arm (8) from alternator (4). Discard self-
locking nuts.
0116 00-2
TM 9-2330-330-14&P
INSTALLATION
1. Install mounting bracket (12), bottom bracket of alternator guard (16), two bolts (11), six washers
(10), and two new self-locking nuts (9) to alternator (4). Do not tighten.
2. Install alternator (4), mounting bracket (12), three new lockwashers (18), washers (19), and bolts
(17) to intermediate housing (20).
3. Install top bracket of alternator guard (16), alternator (4), new self-locking nut (6), two washers (7),
and bolt (5) to adjuster arm (8). Do not tighten.
4. Push alternator (4) toward engine (13) far enough to allow belt (15) to be installed on pulley (14).
5. Pull alternator (4) from engine (13) to apply tension to belt (15), and hand tighten nut (6) to adjuster
arm (8) so alternator remains in place.
0116 00-3
TM 9-2330-330-14&P
6. Install three cables (3), washers (2), and nuts (1) to alternator (4).
ADJUSTMENT
2. Pull alternator (4) away from engine (13) until tension on belt (15) only allows 1/8 to 1/4 in. (3.2 to
6.4 mm) deflection.
0116 00-4
TM 9-2330-330-14&P
FOLLOW-ON TASKS
END OF TASK
THIS WP COVERS:
Removal, Installation, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
REMOVAL
NOTE
1. Remove eight screws (1) and lockwashers (2) from ring (3) and flywheel (4). Discard lockwashers.
0117 00-1
TM 9-2330-330-14&P
2. Separate drivering (5) from rubber element (6) and push drivering toward rear.
3. Maneuver drivebelt (7) through drivering (5) and over rubber element (6).
4. Using two pry bars (9), pry rubber element (6) from flywheel (4) and maneuver drivebelt (7) from
between rubber element and flywheel.
INSTALLATION
1. Using two pry bars (9), pry rubber element (6) from flywheel (4) and maneuver drivebelt (7) down
and around rubber element.
2. Maneuver drivebelt (7) over rubber element (6) and through drivering (5).
0117 00-2
TM 9-2330-330-14&P
CAUTION
5. Align holes of drivering (5) with mounting holes of flywheel (4) and install eight new lockwashers (2)
and screws (1).
FOLLOW-ON TASKS
END OF TASK
THIS WP COVERS:
Removal, Installation, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
REMOVAL
NOTE
1. Loosen two screws (3) at top of engine electrical control box (2) and lower front cover (1).
0118 00-1
TM 9-2330-330-14&P
2. Remove four nuts (10), starwashers (11), and wires (7) from two circuit breakers (12). Discard
starwashers.
3. Remove four nuts (18), lockwashers (19), and five wires (17) from solenoid (16). Discard
lockwashers.
4. Remove two connectors (13), circuit breaker (14), and nut (15).
6. Remove eight nuts (8) and conduits (9) from control box (2).
0118 00-2
TM 9-2330-330-14&P
7. Remove four screws (29) and busbar (6) from control box (2).
8. Remove four nuts (28) and two circuit breakers (12) from control box (2).
9. Remove two self-locking nuts (22), washers (23), and solenoid (16) from control box (2). Discard
self-locking nuts.
10. Remove four self-locking nuts (25), four washers (26), four bolts (27), and control box (2) from
bracket (24). Discard self-locking nuts.
0118 00-3
TM 9-2330-330-14&P
INSTALLATION
1. Install control box (2), four bolts (27), four washers (26), and four self-locking nuts (25) to
bracket (24).
2. Install solenoid (16), two washers (23), and new self-locking nuts (22) to control box (2).
3. Install two circuit breakers (12) and four nuts (28) to control box (2).
4. Install busbar (6) and four screws (29) to control box (2).
0118 00-4
TM 9-2330-330-14&P
5. Install eight conduits (9) and nuts (8) to control box (2).
7. Install nut (15), circuit breaker (14), and two connectors (13).
8. Install five wires (17), four new lockwashers (19), and nuts (18) to solenoid (16).
9. Install four wires (7), new starwashers (11), and nuts (10) on two circuit breakers (12).
0118 00-5
TM 9-2330-330-14&P
10. Close control box (2) front cover (1) and tighten two screws (3).
FOLLOW-ON TASKS
END OF TASK
0118 00-6
TM 9-2330-330-14&P
THIS WP COVERS:
Removal, Installation, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
REMOVAL
1. Remove two self-locking nuts (3), four washers (4), two bolts (5), and shroud (1) from bracket (2).
Discard self-locking nuts.
0119 00-1
TM 9-2330-330-14&P
2. Remove nut (8), washer (9), lockwasher (10), and wire (7) from solenoid (6). Discard lockwasher.
3. Remove screw (12) and electrical connector (13) from solenoid start terminal (6).
4. Remove two nuts (14), lockwashers (15), and starter (11) from studs (16). Discard lockwashers.
INSTALLATION
1. Install starter (11), two new lockwashers (15), and nuts (14) to studs (16).
3. Install wire (7), new lockwasher (10), washer (9), and nut (8) to solenoid start terminal (6).
4. Install shroud (1), two bolts (5), four washers (4), and two new self-locking nuts (3) to bracket (2).
0119 00-2
TM 9-2330-330-14&P
FOLLOW-ON TASKS
END OF TASK
THIS WP COVERS:
Removal, Inspection, Installation, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
REMOVAL
NOTE
Tag all wires and hoses prior to disconnecting.
1. Remove six screws (1) from control panel frame (3) and pull control panel (2) down.
0120 00-1
TM 9-2330-330-14&P
2. Remove two screws (14), lockwashers (15), and disconnect two wires (16) from engine hourmeter
(18). Discard lockwasher.
3. Remove self-locking nut (13), bracket (17), and hourmeter (18) from control panel (2). Discard self-
locking nut.
4. Remove two screws (10), starwashers (11), and disconnect wires (12) from voltmeter (9). Discard
starwashers.
5. Remove two nuts (6), starwashers (7), bracket (8), and voltmeter (9) from control panel (2). Discard
starwashers.
6. Remove three nuts (4) and disconnect wires (5) from tachometer (21).
7. Remove two self-locking nuts (19), bracket (20), and tachometer (21) from control panel (2).
Discard self-locking nuts.
8. Remove four Allen head screws (22), washers (23), and bezel (24) from front of control panel (2).
9. Remove three screws (25), washers (26), and wires (27) from fuel level switch (28).
0120 00-2
TM 9-2330-330-14&P
10. Remove five screws (30), washers (31), and disconnect electrical connectors (29) from engine
starter (32) and engine preheat switch (33).
11. Remove three screws (34), lockwashers (35), and toggles (36) from control panel (2). Discard
lockwashers.
12. Remove three nuts (37) and nine washers (38) from engine starter (32), engine preheat switch
(33), and engine run/stop switch (39).
0120 00-3
TM 9-2330-330-14&P
13. Remove two nuts (40), four washers (41), and electrical connectors (42) from engine run/stop
switch (39).
14. Remove nut (43), washers (44), nut (45), washer (46), and switch (47) from control panel (2).
0120 00-4
TM 9-2330-330-14&P
15. Remove two indicator lights (48), nuts (50), starwashers (51), and indicator light assemblies (49).
Discard starwashers.
16. Remove two self-locking nuts (52), washers (53), screws (54), bracket (55), and socket (56) from
control panel (2). Discard self-locking nuts.
0120 00-5
TM 9-2330-330-14&P
NOTE
Place drain pan or suitable container under control panel to catch fuel and oil
spilled from disassembly of hoses.
17. Remove four hose fittings (58) from three gages (57).
18. Remove four teflon nuts (59), brackets (60), and two gages (57) from control panel (2). Discard
teflon nuts.
19. Remove two self-locking nuts (61), two screws (62), and gage (63) from control panel (2). Discard
self-locking nuts.
0120 00-6
TM 9-2330-330-14&P
20. Remove silicone bead (64) from edges of cutout (65) at control panel rear (2). Discard silicone.
21. Remove four self-locking nuts (66), eight washers (67), four bolts (68), and control panel (2) from
semitrailer. Discard self-locking nuts.
22. Remove four self-locking nuts (69), screws (70), and control panel plate (71) from control panel (2).
Discard self-locking nuts.
0120 00-7
TM 9-2330-330-14&P
23. Remove four rivets (72) and engine operating instruction plate (73) from control panel lid (74).
Discard rivets.
INSPECTION
Check all instruments for broken glass, damaged or broken terminals, corrosion, and damage to cases
and tubes. Replace damaged instrumentation. Check wiring for fraying, breaks or damaged insulation.
Check hoses for leaks, tears or other damage. Replace damaged wiring or hoses.
INSTALLATION
1. Install engine operating instruction plate (73) and four new rivets (72) to control panel lid (74).
2. Install control panel plate (71), four screws (70), and new self-locking nuts (69) to control panel (2).
0120 00-8
TM 9-2330-330-14&P
3. Install control panel (2), four bolts (68), eight washers (67), and four new self-locking nuts (66) to
semitrailer.
4. Apply new silicone bead (64) to edges of cutout (65) at the control panel rear (2).
5. Install gage (63), two screws (62), and two new self-locking nuts (61) to control panel (2).
6. Install three gages (57), six brackets (60), and new teflon nuts (59) to control panel (2).
0120 00-9
TM 9-2330-330-14&P
8. Install socket (56), bracket (55), two screws (54), washers (53), and new self-locking nuts (52) to
control panel (2).
9. Install two indicator light assemblies (49), new starwashers (51), nuts (50), and two indicator lights
(48) to control panel (2).
0120 00-10
TM 9-2330-330-14&P
10. Install switch (47), washer (46), nut (45), washer (44), and nut (43) to control panel (2).
11. Install two electrical connectors (42), four washers (41), and two nuts (40) to engine
run/stop switch (39).
0120 00-11
TM 9-2330-330-14&P
12. Install nine washers (38) and three nuts (37) to engine run/stop switch (39), engine preheat switch
(33), and engine starter (32).
13. Install three toggles (36), new lockwashers (35), and screws (34) to control panel front (2).
14. Connect five electrical connectors (29), washers (31), and screws (30) to engine preheat (33) and
engine starter (32) switches.
0120 00-12
TM 9-2330-330-14&P
15. Install three wires (27), washers (26), and screws (25) on fuel level switch (28).
16. Install bezel (24), four washers (23), and Allen head screws (22) on control panel (2).
0120 00-13
TM 9-2330-330-14&P
17. Install tachometer (21), bracket (20), and two new self-locking nuts (19) to control panel (2).
18. Connect three wires (5) and nuts (4) to tachometer (21).
19. Install voltmeter (9), bracket (8), two new star washers (7), and nuts (6) to control panel (2).
20. Connect two wires (12), new starwashers (11), and screws (10) to voltmeter (9).
21. Install hourmeter (18), bracket (17), and new self-locking nut (13) to control panel (2).
22. Connect two wires (16), new lockwashers (15), and screws (14) to hourmeter (18).
23. Install six screws (1) and control panel front cover (2) to control panel frame (3).
FOLLOW-ON TASKS
1. Reconnect negative battery terminal (WP 0007 00).
2. Disconnect semitrailer grounding cables (WP 0007 00).
END OF TASK
0120 00-14
TM 9-2330-330-14&P
THIS WP COVERS:
Removal, Disassembly, Assembly, Installation, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
REMOVAL
NOTE
2. Disconnect six sensor wires (4) and one ground wire (3) from sensor (5).
0121 00-1
TM 9-2330-330-14&P
3. Unscrew conduit nut (6) and remove conduit (7) from sensor (5).
4. Remove two bolts (8), lockwashers (9), coupling halves (10), and plate (11) from support bracket
(12). Discard lockwashers.
5. Remove five screws (14), gasket (15), sensor tube (13), and sensor (5) from semitrailer. Discard
gasket.
DISASSEMBLY
Remove two nuts (16), washers (17), bolts (18), clamp halves (19), gasket (20), and separate sensor
tube (13) from sensor (5). Discard gasket.
ASSEMBLY
Install new gasket (20), sensor tube (13), sensor (5), clamp halves (19), two bolts (18), washers (17), and
nuts (16).
0121 00-2
TM 9-2330-330-14&P
INSTALLATION
1. Install new gasket (15), sensor tube (13), sensor (5), and five screws (14).
2. Install plate (11), coupling halves (10), two new lockwashers (9), and bolts (8) to support
bracket (12).
4. Connect six sensor wires (4) and one ground wire (3) to sensor (5).
FOLLOW-ON TASKS
END OF TASK
THIS WP COVERS:
Removal, Installation, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
Materials/Parts References
Compound, antiseize (item 3, WP 0174 00) WP 0130 00
Gasket (item 79, WP 0175 00)
Gasket (item 80, WP 0175 00) Equipment Conditions
Seals (2) (item 129, WP 0175 00) Semitrailer disconnected from prime mover (refer to
Self-locking nuts (16) (item 60, WP 0175 00) WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
Brake interlock valve removed (refer to WP 0072 00)
Rear hazard plate, remove (WP 0102 00)
REMOVAL
WARNING
1. Remove two nuts (6) and band clamp (5) from cap (4).
2. Remove two hose clamps (2) and hose (3) from hose flange (1) and cap (4).
0122 00-1
TM 9-2330-330-14&P
3. Remove eight self-locking nuts (10), washers (9), vent valve (11), and gasket (13) from vent flange
(12). Discard self-locking washers and gasket.
4. Remove eight screws (8), hose flange (1), and gasket (14) from rollover rails (7). Discard gasket.
5. Remove six self-locking nuts (24), washers (25), three U-bolts (26), and pipe (27) from three
brackets (23). Discard self-locking nuts.
6. Remove four nuts (19), bolts (20), two seals (21), and split pipe couplings (22) from pipe (18).
Discard seals.
7. Remove two self-locking nuts (15), washers (16), U-bolt (17), and pipe (18) from semitrailer.
Discard self-locking nuts.
0122 00-2
TM 9-2330-330-14&P
INSTALLATION
1. Install pipe (18), U-bolt (17), two washers (16), and new self-locking nuts (15) to semitrailer.
2. Install two split pipe couplings (22), new seals (21), four bolts (20), and nuts (19) to pipe (18).
3. Install pipe (27), three U-bolts (26), six washers (25), and new self-locking nuts (24) to three
brackets (23).
0122 00-3
TM 9-2330-330-14&P
4. Install hose flange (1), new gasket (14), and eight screws (8) to rollover rails (7).
NOTE
5. Install new gasket (13), vent valve (11), eight washers (9), and new self-locking nuts (10) to vent
flange (12).
6. Install hose (3) and hose clamps (2) to flange (1) and cap (4).
7. Install band clamp (5) and two nuts (6) to cap (4).
0122 00-4
TM 9-2330-330-14&P
FOLLOW-ON TASKS
END OF TASK
THIS WP COVERS:
Removal, Installation
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
REMOVAL
NOTE
1. Remove two bolts (6) and lockwashers (5) from bracket (2). Discard lockwashers.
2. Remove nut (4), washer (3), and hubodometer (1) from bracket (2).
0123 00-1
TM 9-2330-330-14&P
INSTALLATION
1. Install hubodometer (1), washer (3), and nut (4) to bracket (2).
2. Install bracket (2), two new lockwashers (5), and bolts (6).
END OF TASK
0123 00-2
TM 9-2330-330-14&P
THIS WP COVERS:
Removal, Installation, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
Forklift truck (item 1, WP 0171 00)
Materials/Parts Suitable container (item 1, WP 0171 00)
Compound, thread sealing (item 7, WP 0174 00)
Clips (AR) (item 98, WP 0175 00) Personnel Required
Seals (2) (item 143, WP 0175 00) Two
Self-locking nuts (4) (item 57, WP 0175 00)
Equipment Conditions
Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
Negative terminal disconnected from battery (refer
to WP 0007 00)
Semitrailer fuel tank drained (refer to WP 0007 00)
Fluid regulating (relief) valve removed (refer to
WP 0126 00)
N valve sump plate removed (WP 0060 00)
REMOVAL
0124 00-1
TM 9-2330-330-14&P
2. Place suitable container under filter/separator (1), remove plug to assist draining, and open valve
(13) to drain any residual fuel.
3. Remove four nuts (9), bolts (10), two split couplings (11), and seals (12) from filter/separator (1).
Discard seals.
5. Remove clips (4) from brackets (3) at top of filter/separator (1). Discard clips.
WARNING
6. Remove four self-locking nuts (6), washers (7), two mounting brackets (8), and filter/separator (1)
from semitrailer. Discard self-locking nuts.
INSTALLATION
1. Install filter/separator (1), two mounting brackets (8), four washers (7), and new self-locking nuts (6)
to semitrailer.
3. Install two new seals (12), split couplings (11), four bolts (10), and nuts (9) to filter/separator (1).
0124 00-2
TM 9-2330-330-14&P
FOLLOW-ON TASKS
END OF TASK
THIS WP COVERS:
Removal, Disassembly, Assembly, Installation, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
Suitable container (item 1, WP 0171 00)
Materials/Parts
Compound, thread sealing (item 7, WP 0174 00) Personnel Required
Antipilferage seals (2) (item 5, WP 0175 00) Two
Gasket (item 2, WP 0175 00)
Gaskets (5) (item 8, WP 0175 00) Equipment Conditions
Gaskets (5) (item 9, WP 0175 00) Semitrailer disconnected from prime mover (refer
Lockwashers (12) (item 26, WP 0175 00) to WP 0007 00)
Lockwashers (7) (item 27, WP 0175 00) Semitrailer grounded (refer to WP 0007 00)
Semitrailer fuel tank drained (refer to WP 0007 00)
All fuel dispensing valves closed (refer to
WP 0007 00)
Negative terminal disconnected from battery (refer
to WP 0007 00)
REMOVAL
1. Position suitable container in place under filter/separator (1), remove plug to assist draining, open
manual drain valve N (2), and drain any fluid from filter/separator (1). Close manual valve N (2)
after filter/separator (1) is drained.
0125 00-1
TM 9-2330-330-14&P
2. Remove two antipilferage seals (3) from four drilled bolts (4) at top and bottom of access cover (5).
Discard seals.
3. Remove 12 nuts (7), 24 washers (9), 12 lockwashers (8), bolts (4), and gasket (6) from access
cover (5). Discard lockwashers and gasket.
0125 00-2
TM 9-2330-330-14&P
4 At left side of filter/separator (1), remove seven nuts (13), lockwashers (12), washers (11), and
retaining plate (10) from seven support rods (15). Discard lockwashers.
5. Remove five spring tension clips (14) and filter assemblies (16) from seven support rods (15).
6. At right side of filter/separator (1), remove 15 retainer nuts (19) from 15 filter elements (17) and
slide elements off 15 guide pipes (18). Discard elements (17) IAW local HAZMAT Procedures.
0125 00-3
TM 9-2330-330-14&P
DISASSEMBLY
1. Remove gasket (26), adapter (25), gasket (24), go-no go fuse mounting plate (23), gasket (22),
three go-no go fuses (20), and fuse bracket (21) from filter assembly (16). Discard gaskets and
go-no go fuses IAW local HAZMAT Procedures. Clean and replace filter assembly (16) if
damaged.
NOTE
3. Remove nut (28), lockwasher (29), washer (30), guide bar (27), washer (31), and bolt (32) from
retaining plate (10). Discard lockwasher.
0125 00-4
TM 9-2330-330-14&P
CLEANING/INSPECTION
1. Rinse inside of filter separator with a clean gallon of the fuel being carried in tanker.
2. Wipe out inside of filter separator and all components being reused with a clean lint free cloth.
ASSEMBLY
NOTE
1. Install bolt (32), washer (31), guide bar (27), washer (30), new lockwasher (29), and nut (28) to
retaining plate (10).
2. Install gasket (24) and go- no go fuse mounting plate (23) into adapter (25).
3. Lubricate O-ring on bottom of three new go-no go fuses (20) and mount mounting plate (23).
4. Install gasket (22) over new go-no go fuses (20) and push into adapter (25).
0125 00-5
TM 9-2330-330-14&P
INSTALLATION
2. Install five filter assemblies (16) and spring tension clips (14) in sequence shown below onto seven
support rods (15).
3. Install retaining plate (10), seven washers (11), new lockwashers (12), and nuts (13) to seven
support rods (15).
4. Install 15 retainer nuts (19) to 15 filter elements (17) and slide filter elements (17) onto 15 guide
pipes (18).
0125 00-7
TM 9-2330-330-14&P
5. Install new gasket (6), 12 bolts (4), new lockwashers (8), 24 washers (9), and 12 nuts (7) to access
cover (5).
0125 00-8
TM 9-2330-330-14&P
6. Install two new antipilferage seals (3) to four drilled bolts (4) at top and bottom of access cover (5).
NOTE
7. Install plug.
FOLLOW-ON TASKS
END OF TASK
THIS WP COVERS:
Removal, Installation, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
Suitable container (item 1, WP 0171 00)
Materials/Parts
Compound, thread sealing (item 7, WP 0174 00) Equipment Conditions
Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
Negative terminal disconnected from battery (refer
to WP 0007 00)
All valves closed
WARNING
NOTE
0126 00-1
TM 9-2330-330-14&P
1. Remove fluid regulating valve (2) from top of filter separator (1).
2. Plug opening in top of filter separator (1) with plug from cap and plug set.
NOTE
0126 00-2
TM 9-2330-330-14&P
2. Remove fuel sampling valve (3) from top of filter separator (1).
3. Plug opening in top of filter separator (1) with plug from cap and plug set.
NOTE
FOLLOW-ON TASKS
END OF TASK
0126 00-3/4blank
TM 9-2330-330-14&P
THIS WP COVERS:
Removal, Installation, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
Suitable container (item 1, WP 0171 00)
Materials/Parts
Gaskets (4) (item 1, WP 0175 00) Personnel Required
Lockwashers (22) (item 122, WP 0175 00) Two
Seals (2) (item 75, WP 0175 00)
Equipment Conditions
Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
Semitrailer fuel tank drained (refer to WP 0007 00)
Negative terminal disconnected from battery (refer
to WP 0007 00)
P or R valve removed (refer to WP 0129 00)
REMOVAL
NOTE
0127 00-1
TM 9-2330-330-14&P
1. Remove two nuts (12), bolts (13), split coupling (10), and seal (11) from pipe (14). Discard seal.
2. Remove four nuts (8), lockwashers (9), flange (7), and gasket (6) from volumetric meter assembly
(1). Discard lockwashers and gasket.
3. Remove four nuts (5), lockwashers (4), flange (3), and gasket (2) from meter assembly (1). Discard
lockwashers and gasket.
WARNING
4. Remove three bolts (15), lockwashers (16), and meter assembly (1) from semitrailer. Discard
lockwashers.
0127 00-2
TM 9-2330-330-14&P
INSTALLATION
WARNING
1. Install meter assembly (1), three new lockwashers (16), and bolts (15) to semitrailer.
2. Install new gasket (2), flange (3), four new lockwashers (4), and nuts (5) to meter assembly (1).
3. Install new gasket (6), flange (7), four new lockwashers (9), and nuts (8) to meter assembly (1).
4. Install new seal (11), split coupling (10), two bolts (13), and nuts (12) to pipe (14).
FOLLOW-ON TASKS
END OF TASK
THIS WP COVERS:
Removal, Installation, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
Suitable container (item 1, WP 0171 00)
Materials/Parts
Seals (4) (item 80, WP 0175 00) Equipment Conditions
Self-locking nuts (16) (item 87, WP 0175 00) Semitrailer disconnected from prime mover (refer
to WP 0007 00)
References Semitrailer grounded (refer to WP 0007 00)
WP 0133 00 Semitrailer fuel tank drained (refer to WP 0007 00)
Negative terminal disconnected from battery (refer
to WP 0007 00)
REMOVAL
NOTE
0128 00-1
TM 9-2330-330-14&P
1. Remove 8 self-locking nuts (1), 16 washers (2), 6 bolts (4) and 2 studs (6), 2 seals (5), and valve
(3). Discard self-locking nuts and seals.
INSTALLATION
1. Install valve (3), 2 new seals (5), 6 bolts (4) and 2 studs (6), 16 washers (2), and 8 new self-locking
nuts (1).
FOLLOW-ON TASKS
END OF TASK
0128 00-2
TM 9-2330-330-14&P
THIS WP COVERS:
Removal, Installation, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
REMOVAL
NOTE
There are two valves and they are replaced the same way.
This procedure covers the R valve.
1. Remove four nuts (9), lockwashers (8), gasket (10), and pipe (7) from meter (1). Discard
lockwashers and gasket.
2. Remove 6 self-locking nuts (2), 12 washers (3), 6 bolts (4), 2 seals (5), and valve (6). Discard self-
locking nuts and seals.
0129 00-1
TM 9-2330-330-14&P
INSTALLATION
1. Install valve (6), 2 new seals (5), 6 bolts (4), 12 washers (3), and 6 new self-locking nuts (2).
2. Install pipe (7), new gasket (10), four new lockwashers (8), and nuts (9) to meter (1).
FOLLOW-ON TASKS
END OF TASK
0129 00-2
TM 9-2330-330-14&P
THIS WP COVERS:
Removal, Installation, Adjustment, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
Suitable container (item 1, WP 0171 00)
Materials/Parts
Compound, antiseize (item 3, WP 0174 00) Personnel Required
Gaskets (2) (items 29 and 104, WP 0175 00) Two
Seal (item 105, WP 0175 00)
Self-locking nuts (8) (item 24, WP 0175 00) Equipment Conditions
O-ring (items 3 and 14 WP 0271 00) Semitrailer disconnected from prime mover (refer
Preformed packing (item 9 WP 0271 00) to
Wipe ring (item 10 WP 0271 00) WP 0007 00)
Seal (item 41 WP 0271 00) Semitrailer grounded (refer to WP 0007 00)
Gasket (item 42 WP 0271 00) Negative terminal disconnected from battery (refer
to WP 0007 00)
Fuel tank drained (refer to WP 0007 00)
References
WP 0139 00
0130 00-1
TM 9-2330-330-14&P
REMOVAL
NOTE
1. Remove two nuts (13), fuse plate (16), reinforcing plate (17) U-bolt (14), and cable (15) from lever
(1).
2. Remove fitting (10), and cable (15) from cable support (11).
3. Remove split coupling (7), two bolts (5), nuts (6), and seal (8) from pipe (9). Discard seal.
CAUTION
• Elbow and emergency valve may not come down together. If they do not
pressure MUST be applied to keep the emergency valve in place until it is
removed.
4. Remove eight self-locking nuts (2), washers (3), and elbow (12) from studs (4). Discard self-locking
nuts.
0130 00-2
TM 9-2330-330-14&P
5. Lower internal valve (21) to access line (19) and fitting (18).
6. Remove line (19) and fitting (18) from internal valve (21).
7. Remove internal valve (21), push rod (20), and two gaskets (22). Discard gaskets.
0130 00-3
TM 9-2330-330-14&P
DISASSEMBLY
1. Remove the six screws (4) and washers (5) from the bonnet (6).
2. Rotate the bonnet slightly in either direction and pull it from the body (15).
0130 00-4
TM 9-2330-330-14&P
3. Hold spring pin (9) and remove rod (14) by unscrewing it.
CAUTION
6. Hold spring pin (9) while unscrewing housing (1). Remove housing (1) from bonnet (6).
7. Remove wipe ring (2) and quad-ring (3) from bonnet (6). Discard wipe ring and quad-ring.
8 Remove o-ring (12) and seal (13) from body (15). Discard o-ring and seal.
NOTE
NOTE
10. Remove plug (25) and gasket (21) from bonnet (6). Discard gasket.
11. Unscrew pilot valve (22) and gasket (21) from bonnet (6). Discard gasket.
13. Remove screw (33), nut (28), and pull lever (32) from valve assembly.
14. Remove bushing (30), o-ring (29), and quad-ring (31) from valve. Discard o-ring and quad-ring.
15. Rotate shaft assembly (36) counter-clockwise to line up pins on shaft assembly to allow it to be
0130 00-5
TM 9-2330-330-14&P
removed from the body.
NOTE
17. Remove cotter pins (43), links (40 and 41), and cam (39). Discard cotter pins.
Inspection
1. Inspect all components for scratches and damage that may cause leaks.
ASSEMBLY
0130 00-6
TM 9-2330-330-14&P
NOTE
1. Install cam (39), links (40 and 41), and new cotter pins (43).
3. Rotate shaft assembly (36) clockwise to line up pins on shaft assembly to allow it to be installed in
the body.
4. Install new o-ring (29), new quad-ring (31), and bushing (30), in valve.
5. Install pull lever (32), screw (33), and nut (28) in valve assembly.
0130 00-7
TM 9-2330-330-14&P
7. Install new gasket (21) and pilot valve (22) in bonnet (6).
NOTE
0130 00-8
TM 9-2330-330-14&P
8. Install new gasket (21) and plug (25).
NOTE
CAUTION
Seal must be installed with the seal flange toward the valve body to avoid leakage.
10. Install new seal (13) and o-ring (12) in body (15).
11. Install new quad-ring (3) and new wipe ring (2) on bonnet (6).
12. Hold spring pin while screwing housing (1) onto bonnet (6).
CAUTION
16. Rotate the bonnet (6) slightly in either direction and push it on the body (15).
17. Install six screws (4) and washers (5) on the bonnet (6).
INSTALLATION
1. Place push rod (20) and new gasket (22) to internal valve (21).
NOTE
• Have an assistant guide top of push rod into vent valve at top of tank.
0130 00-9
TM 9-2330-330-14&P
2. Install line (19) and fitting (18) to internal valve (21).
3. Install new gasket (22), elbow (12), eight washers (3), and new self-locking nuts (2) to studs (4).
4. Install new seal (8), two nuts (6), bolts (5), and split coupling (7) to pipe (9).
6. Install cable (15), U-bolt (14), reinforcing plate (16), fuse plate (17), and two nuts (13) to lever (1).
0130 00-10
TM 9-2330-330-14&P
ADJUSTMENT
Reach down through manhole and grasp push rod to verify push rod has slight up and down movement.
FOLLOW-ON TASKS
END OF TASK
THIS WP COVERS:
Removal, Installation, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
SENSOR REMOVAL
NOTE
0131 00-1
TM 9-2330-330-14&P
2. Measure and record distance from top inside roof of tank to centerline of fitting.
3. Remove lower nut (5), washer (4), and sensor (3) from rod (6).
SENSOR INSTALLATION
2. Install sensor (3), washer (4), and nut (5) to rod (6). Verify measurement.
0131 00-2
TM 9-2330-330-14&P
FILTER REMOVAL
1. Cut clips (8) from hose (9) on both ends of filter (7). Discard Clips.
FILTER INSTALLATION
2. Install filter (7) on hose (9) and secure by crimping clips (8).
FOLLOW-ON TASKS
END OF TASK
0131 00-3/4blank
TM 9-2330-330-14&P
THIS WP COVERS:
Valve Removal, Valve Installation, Handwheel Removal, Handwheel Installation, Follow-On Task
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
Suitable container (item 1, WP 0171 00)
Materials/Parts
Gaskets (7) (item 80, WP 0175 00) Equipment Conditions
Self-locking nuts (48) (item 87, WP 0175 00) Semitrailer disconnected from prime mover (refer to
WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
Fuel tank drained (refer to WP 0007 00)
NOTE
Use this task to replace F, E, and B valves and handwheel.
F valve and handwheel is shown.
VALVE REMOVAL
Remove 16 screws (3), self-locking nuts (1), washers (2), 2 gaskets (5), and F valve (6) from piping (4).
Discard self-locking nuts and gaskets.
VALVE INSTALLATION
Install F valve (6) and 2 new gaskets (5) on piping (4) with 16 screws (3), new self-locking nuts (1), and
washers (2).
0132 00-1
TM 9-2330-330-14&P
2. Remove 8 screws (3), self-locking nuts (1), washers (2), and gasket (5) from E valve (6). Discard self-
locking nuts and gaskets.
3. Remove 2 screws (11) and self-locking nuts (12) from cabinet frame. Discard self-locking nuts.
2. Install 2 screws (11) and new self-locking nuts (12) to cabinet frame.
3. Install new gasket (5), 8 screws (3), washers (2), and new self-locking nuts (1) to E valve (6).
4. Install new gasket (5), roadside bottom load adapter (10), 8 screws (3), washers (2), and new self-
locking nuts (1), to flange manifold (13).
0132 00-2
TM 9-2330-330-14&P
2. Install two new gaskets (5), 16 screws (3), washers (2), and new self-locking nuts (1), to piping
manifold (8).
HANDWHEEL REMOVAL
HANDWHEEL INSTALLATION
Install handwheel (16) and nut (15) on F valve (14). Turn handwheel (16) clockwise and tighten nut (15).
FOLLOW-ON TASK
END OF TASK
THIS WP COVERS:
Removal, Installation, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
REMOVAL
1. Remove eight screws (9), self-locking nuts (12), access cover (11), and gasket (10) from discharge
manifold (3). Discard self-locking nuts and gasket.
2. Remove three screws (1), six washers (2), and three self-locking nuts (4) from discharge
manifold (3). Discard self-locking nuts.
3. Remove two screws (8), four washers (5), two self-locking nuts (6), and discharge manifold (3) from
piping control cabinet (7). Discard self-locking nuts.
0133 00-1
TM 9-2330-330-14&P
INSTALLATION
1. Install discharge manifold (3) in piping control cabinet (7) with two screws (8), four washers (5), and
two new self-locking nuts (6).
2. Install three screws (1), six washers (2), and three new self-locking nuts (11) on discharge
manifold (3).
3. Install access cover (11) and new gasket (10) on discharge manifold (3) with eight screws (9) and
new self-locking nuts (12).
FOLLOW-ON TASKS
END OF TASK
0133 00-2
TM 9-2330-330-14&P
THIS WP COVERS:
Removal, Installation, Follow-On Task
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
REMOVAL
Remove six screws (2) and bottom loading valve (1) from pipe (3).
0134 00-1
TM 9-2330-330-14&P
1. Remove two screws (4) and brake interlock valve (5) from top of curbside bottom loading valve (6).
2. Remove 8 self-locking nuts (7), 16 washers (8), 8 bolts (9), and bottom loading valve (6), and
gasket (10) from pipe (11). Discard self-locking nuts and gasket.
INSTALLATION
1. Install new gasket (10), bottom loading valve (6), 8 bolts (9), 16 washers (8), and 8 new self-locking
nuts (7) to pipe (11).
2. Install brake interlock valve (5) and two screws (4) to top of curbside bottom loading valve (6).
0134 00-2
TM 9-2330-330-14&P
Install bottom loading valve (1) and six screws (2) to pipe (3).
FOLLOW-ON TASK
END OF TASK
THIS WP COVERS:
Removal, Installation, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
REMOVAL
1. Remove four nuts (7), bolts (6), two split couplings (4), and seals (5) from two pipes (8). Discard
seals.
2. Remove two self-locking nuts (2), washers (1), bolts (3), and manifold valve (9) from frame (10).
Discard self-locking nuts.
0135 00-1
TM 9-2330-330-14&P
INSTALLATION
1. Install manifold valve (9), two bolts (3), washers (1), and new self-locking nuts (2) to frame (10).
2. Install two new seals (5), split couplings (4), four bolts (6), and nuts (7) to two pipes (8).
FOLLOW-ON TASKS
END OF TASK
0135 00-2
TM 9-2330-330-14&P
THIS WP COVERS:
Removal, Installation
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
REMOVAL
1. Remove self-locking nuts (10), washers (9), four screws (7), and gasket (8) and disconnect K valve
(2) from discharge manifold (11). Discard self-locking nuts and gasket.
2. Remove self-locking nuts (6), washers (5), four screws (1), and gasket (3) from K valve (2) and
pipe (4). Discard self-locking nuts and gasket.
0136 00-1
TM 9-2330-330-14&P
INSTALLATION
1. Install new gasket (3), K valve (2), four screws (1), washers (5), and new self-locking nuts (6).
2. Install K valve (2) and new gasket (8) on discharge manifold (11) with four screws (7), washers (9),
and new self-locking nuts (10).
END OF TASK
0136 00-2
TM 9-2330-330-14&P
THIS WP COVERS:
Removal, Installation, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
Suitable container (item 1, WP 0171 00)
Materials/Parts
Compound, thread sealing (item 7, WP 0174 00) Equipment Conditions
Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
Semitrailer fuel tank drained (refer to WP 0007 00)
Negative terminal disconnected from battery (refer
to WP 0007 00)
Filter seperator drained (refer to
WP 0125 00)
REMOVAL
NOTE
• There are two ball valves and they are both replaced the same way. This
procedure covers the J valve.
• Place a suitable container underneath manifold or filter separator prior
to removal.
• Close valves H, G, and A if removing valve J. Close valve M if removing
valve N.
Move handle (3) 90° counterclockwise and remove elbow (5), J valve (1), and fitting (2) from manifold (4).
0137 00-1
TM 9-2330-330-14&P
INSTALLATION
NOTE
Install fitting (2), J valve (1), and elbow (5) to manifold (4).
FOLLOW-ON TASKS
1. Open H, G, and A valves if J valve was replaced; open M valve if N valve was replaced.
END OF TASK
0137 00-2
TM 9-2330-330-14&P
THIS WP COVERS:
Removal, Installation, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
REMOVAL
NOTE
All pipe sections are removed and installed using this procedure. The
piping assemblies consist of sections joined at couplings. Be sure to
place supports at intervals under the piping assembly before
beginning disassembly.
1. Remove four self-locking nuts (1), eight washers (2), four bolts (3), and gasket (5) from piping
assembly (6) at valve (4). Discard self-locking nuts and gasket.
0138 00-1
TM 9-2330-330-14&P
2. Remove four nuts (7), bolts (8), two split couplings (9), and seals (10) from two pipes (11) inside
hose reel cabinets (12). Discard seals.
3. Remove four nuts (13), bolts (14), two split couplings (15), and seals (16) from piping assembly (6).
Discard seals.
0138 00-2
TM 9-2330-330-14&P
4. Remove two self-locking nuts (19), U-bolt (18), and piping assembly (6) from cross member
bracket (17). Discard self-locking nuts.
INSTALLATION
1. Install piping assembly (6), U-bolt (18), and two new self-locking nuts (19) to cross member
bracket (17).
2. Install two new seals (16), split couplings (15), four bolts (14), and nuts (13) to piping assembly (6).
0138 00-3
TM 9-2330-330-14&P
3. Install two new seals (10), split couplings (9), four bolts (8), and nuts (7) to two pipes (11) inside
hose reel cabinets (12).
4. Install new gasket (5), four bolts (3), eight washers (2), and four new self-locking nuts (1) to piping
assembly (6) at valve (4).
FOLLOW-ON TASKS
END OF TASK
0138 00-4
TM 9-2330-330-14&P
THIS WP COVERS:
Removal, Installation, Adjustment, Follow-On Task
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
REMOVAL
NOTE
1. Remove four self-locking nuts (3), two U-bolts (1), and cables (2) from bracket (4). Discard self-
locking nuts.
0139 00-1
TM 9-2330-330-14&P
2. Remove two shaft nuts (6) and cable (7) from threaded shaft (5).
4. Remove four self-locking nuts (9), eight washers (10), four bolts (11), and handle mounting
bracket (12). Discard self-locking nuts.
INSTALLATION
1. Install handle mounting bracket (12), four bolts (11), eight washers (10), and four new self-locking
nuts (9).
0139 00-2
TM 9-2330-330-14&P
3. Install cable (7) and two shaft nuts (6) to threaded shaft (5).
4. Install two cables (2), U-bolts (1), and four new self-locking nuts (3) to bracket (4).
ADJUSTMENT
0139 00-3
TM 9-2330-330-14&P
2. Loosen two nuts (16) and U-bolt (17) on emergency valve A lever (14).
3. Remove slack from control cable (15) at lever (14) while tightening two nuts (16) and U-bolt (17).
4. Pull control handle (13) to open position and verify that lever (14) opens fully.
NOTE
0139 00-4
TM 9-2330-330-14&P
5. Push control handle (13) to closed position and verify that lever (14) closes.
NOTE
0139 00-5
TM 9-2330-330-14&P
2. Pull roadside emergency valve handle (18) into closed position and verify control handle (13)
closes.
3. If control handle (13) does not close, loosen U-bolt (1) at control handle bracket (4) and remove
slack in shut-off cable (15) so that it closes control handle (13).
FOLLOW-ON TASK
END OF TASK
0139 00-6
TM 9-2330-330-14&P
THIS WP COVERS:
Removal, Installation, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
Equipment Conditions
Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Cables disconnected from valve A control handle
(refer to WP 0139 00)
Semitrailer grounded (refer to WP 0007 00)
REMOVAL
1. Remove four nuts (3), two U-bolts (4), and cables (2) from handles (1).
0140 00-1
TM 9-2330-330-14&P
2. Remove two nuts (7), U-bolt (8), fuse plate and reinforcing plate (6), and cable (2) from lever (5).
3. Remove three cables (2) from conduit (9) at valve A control handle (10).
INSTALLATION
0140 00-2
TM 9-2330-330-14&P
2. Install two cables (2), U-bolts (4), and four nuts (3) to handles (1).
3. Install cable (2) to U-bolt (8), fuse plate and reinforcing plate (6), and two nuts (7) to lever (5).
FOLLOW-ON TASKS
END OF TASK
THIS WP COVERS:
Removal, Installation, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4,
WP 0171 00)
0141 00-1
TM 9-2330-330-14&P
0141 00-2
TM 9-2330-330-14&P
GASKET REPLACEMENT
4. Replace adapter plate (6) and secure with eight self-locking nuts (5).
ADAPTER REPLACEMENT
2. Remove adapter (3) and O-ring (4) by pulling adapter from the adapter plate (6).
4. Install adapter (3) into hole in adapter plate and secure with six screws (2).
2. Release the spring clip at the adapter (3) and remove cable and dust cap (1).
3. Attach spring clip to the adapter (3) and install dust cap (1) on adapter.
FOLLOW-ON TASKS
END OF TASK
THIS WP COVERS:
Removal, Installation, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
REMOVAL
NOTE
Remove four self-locking nuts (3), eight washers (2), four bolts (1), and fire extinguisher bracket (4) from
semitrailer. Discard self-locking nuts.
0142 00-1
TM 9-2330-330-14&P
INSTALLATION
Install fire extinguisher bracket (4), four bolts (1), eight washers (2), and four new self-locking nuts (3) to
semitrailer.
FOLLOW-ON TASKS
END OF TASK
0142 00-2
TM 9-2330-330-14&P
THIS WP COVERS:
Removal, Installation, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
REMOVAL
Remove four self-locking nuts (2), eight washers (3), four bolts (4), and decontamination apparatus
bracket (1) from semitrailer. Discard self-locking nuts.
0143 00-1
TM 9-2330-330-14&P
INSTALLATION
Install decontamination apparatus bracket (1), four bolts (4), eight washers (3), and four new self-locking
nuts (2) to semitrailer.
FOLLOW-ON TASKS
END OF TASK
0143 00-2
TM 9-2330-330-14&P
THIS WP COVERS:
Removal, Installation, Follow-On Task
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
REMOVAL
1. Remove pin (1) from end cap (2) and storage tube (6).
2. Remove self-locking nut (5), two washers (4), bolt (3), and endcap (2) from storage tube (6).
Discard self-locking nut.
0144 00-1
TM 9-2330-330-14&P
INSTALLATION
1. Install endcap (2), bolt (3), two washers (4), and new self-locking nut (5) to storage tube (6).
FOLLOW-ON TASK
END OF TASK
0144 00-2
TM 9-2330-330-14&P
THIS WP COVERS:
Removal, Installation, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
REMOVAL
NOTE
1. Disconnect oil cooler supply line (1) and return line (2) from fittings (3).
0145 00-1
TM 9-2330-330-14&P
3. Remove two nuts (15 and 14), washers (16 and 13), oil filter head (17), gasket (10), plate (9), and
gasket (8) from engine (7). Discard gaskets.
4. Remove two fittings (3) and gaskets (6) from plate (9). Discard gaskets.
5. Remove two fittings (4 and 11) and seal (12) from oil filter head (17). Discard seal.
INSTALLATION
NOTE
1. Install new seal (12) and two fittings (4 and 11) to oil filter head (17).
2. Install two new gaskets (6) and fittings (3) to plate (9).
3. Install new gasket (8), plate (9), new gasket (10), oil filter head (17), washers (16 and 13), and
nuts (15 and 14) to engine (7).
5. Connect return line (2) and oil cooler supply line (1) to fittings (3).
FOLLOW-ON TASKS
END OF TASK
0145 00-2
TM 9-2330-330-14&P
THIS WP COVERS:
Removal, Installation, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
Suitable container (item 1, WP 0171 00)
Materials/Parts
Cable tie (item 98, WP 0175 00) Equipment Conditions
Lockwashers (2) (item 43, WP 0175 00) Semitrailer disconnected from prime mover (refer
to WP 0007 00)
References Semitrailer grounded (refer to WP 0007 00)
WP 0044 00 Engine shroud removed (refer to WP 0148 00)
REMOVAL
NOTE
1. Remove oil return line (3) and supply line (1) from oil cooler (2).
2. Remove cable tie (4) from oil return line (3) and supply line (1). Discard cable tie.
0146 00-1
TM 9-2330-330-14&P
3. Remove two nuts (9), lockwashers (10), washers (11), screws (12), and oil cooler (2) from
bracket (5). Discard lockwashers.
5. Remove three screws (7) and bracket (5) from engine (8).
INSTALLATION
3. Install oil cooler (2), two screws (12), washers (11), new lockwashers (10), and nuts (9) to
bracket (5).
4. Install oil supply line (1) and return line (3) to oil cooler (2).
5. Install new cable tie (4) to oil supply line (1) and return line (3).
FOLLOW-ON TASKS
END OF TASK
0146 00-2
TM 9-2330-330-14&P
THIS WP COVERS:
Removal, Installation, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4 WP 0171 00)
REMOVAL
NOTE
There are three sets of fuel injection lines and they are
replaced the same way. This procedure covers one fuel
injection line.
1. Remove screw (1), copper washer (7), fuel injection return line (8), and copper washer (7) from
ported screw (6). Discard copper washers.
2. Remove ported screw (6), copper washer (5), fuel supply line (4), and copper washer (5) from fuel
metering pump (3). Discard copper washers.
0147 00-1
TM 9-2330-330-14&P
5. Loosen coupling nut (11) and remove fuel injection line (12) from fuel injector nozzle (10).
INSTALLATION
1. Install fuel injection line (12) to fuel injector nozzle (10) and tighten coupling nut (11).
2. Install fuel injection line (12) at fuel metering pump (3) and tighten coupling nut (2).
4. Install new copper washer (5), fuel supply line (4), new copper washer (5), and ported screw (6) to
fuel metering pump (3).
5. Install new copper washer (7), fuel injection return line (8), new copper washer (7), and screw (1) to
fuel metering pump (3).
0147 00-2
TM 9-2330-330-14&P
FOLLOW-ON TASKS
END OF TASK
THIS WP COVERS:
Removal, Installation, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
Equipment Conditions
Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
Negative terminal disconnected from battery (refer
to WP 0007 00)
REMOVAL
1. Remove two thumb screws (6) and pan (5) from shroud (1).
2. Remove two screws (7), washers (8), five bolts (9), washers (10), and shroud (1).
4. Remove four bolts (2), washers (3), and shroud mount (4).
0148 00-1
TM 9-2330-330-14&P
INSTALLATION
1. Install shroud mount (4), four washers (3), and bolts (2).
3. Install shroud (1), five washers (10), bolts (9), two washers (8), and screws (7).
4. Install pan (5) and two thumb screws (6) to shroud (1).
FOLLOW-ON TASKS
END OF TASK
0148 00-2
TM 9-2330-330-14&P
THIS WP COVERS:
Removal, Installation, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
REMOVAL
1. Remove four nuts (4), bolts (5), two split couplings (2), and seals (3) from pipe (1). Discard seals.
2. Remove eight bolts (8), lockwashers (9), gasket (7), and pipe (1) from pump (6). Discard
lockwashers and gasket.
0149 00-1
TM 9-2330-330-14&P
3. Remove four bolts (14), nuts (15), two split couplings (16), and seals (17) from pipe (13). Discard
seals.
4. Remove eight nuts (10), lockwashers (11), gasket (12), and pipe (13) from pump (6). Discard
lockwashers and gasket.
INSTALLATION
1. Install pipe (13), new gasket (12), eight new lockwashers (11), and nuts (10) to pump (6).
2. Install two new seals (17), split couplings (16), four nuts (15), and bolts (14) to pipe (13).
0149 00-2
TM 9-2330-330-14&P
3. Install pipe (1), new gasket (7), eight new lockwashers (9), and bolts (8) to pump (6).
4. Install two new seals (3), split couplings (2), bolts (5), and nuts (4).
FOLLOW-ON TASKS
END OF TASK
THIS WP COVERS:
General, Definition of Administrative Storage, Preparation for Administrative Storage, Exercise Schedule,
Removal from Administrative Storage, Preparation of Equipment for Shipment
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
References
AR 20-1 MTMCTEA PAM 55-19
AR 55-355 TM 55-2350-293-14
AR 190-13 WP 0035 00
AR 190-51 WP 0044 00
AR 700-138 WP 0045 00
AR 750-1 TM 38-470
DA Form 2404
DA Form 5988-E
DA PAM 738-750
DD Form 314
DD Form 1397
GENERAL
This section contains requirements and procedures for the administrative storage of equipment that is
issued to and in use by Army activities worldwide.
The requirements specified herein are necessary to maintain equipment in administrative storage in such
a way as to achieve maximum readiness condition.
Equipment that is placed in administrative storage should be capable of being readied to perform its
mission within a 24-hour period, or as otherwise prescribed by the approving authority. Before equipment
is placed in administrative storage, current Preventive Maintenance Checks and Services (PMCS)
procedures should be completed and deficiencies corrected.
Report equipment in administrative storage in material readiness and unit readiness reports as
prescribed for all reportable equipment.
Records and reports to be maintained for equipment in administrative storage are those prescribed by DA
PAM 738-750 for equipment use.
A 10% variance is acceptable on time, running hours, or mileage used to determine maintenance actions.
0150 00-1
TM 9-2330-330-14&P
a. Units lack operating funds, personnel, other resources, or normal usage of its organic
material.
b. Material exceeding the owning unit’s capability for operation and maintenance must be
retained by that unit for contingency or other reasons.
Installation or unit commanders may authorize the administrative storage of their material through
guidance furnished by AR 750-1.
1. Except as indicated elsewhere in this WP, equipment placed in administrative storage should be
capable of mission readiness with a 24-hour period or as otherwise prescribed by the approving
authority. Before equipment is placed in administrative storage, perform current maintenance
services, and correct any shortcomings or deficiencies. Apply all Modification Work Orders
(MWOs).
2. Report equipment in administrative storage in material readiness and unit readiness reports as
prescribed for all reportable equipment. Refer to AR 700-138 and AR 20-1.
3. Perform inspections, maintenance services, and lubrication in accordance with this manual.
4. Maintain records and reports for equipment in administrative storage as prescribed by DA PAM
738-750 for equipment in use.
5. A 10% variance is acceptable on running time hours or mileage used to determine maintenance
actions involved.
Security
Instructions in this WP do not modify security procedures and requirements for classified or pilferable
items. Refer to AR 190-13 and AR 190-51.
Storage Site
1. Select the best available site for administrative storage. Separate stored equipment from equipment
in use. Conspicuously mark the area Administrative Storage.
2. Covered storage space is preferred. When insufficient covered space is available for all semitrailers
to be stored, select an open site.
3. Open sites should be improved hardstand, if available. Unimproved sites should be firm, well
drained, and kept free of excessive vegetation.
Storage Plan
1. Store equipment to provide maximum protection from the elements and to provide access for
inspection, maintenance, and exercising. Anticipate removal or deployment problems and take
suitable precautions.
0150 00-2
TM 9-2330-330-14&P
2. Take into account environmental conditions, such as extreme heat or cold, high humidity, blowing
sand, dust or loose debris, soft ground, mud, heavy snows, earthquakes, or combinations thereof
and take adequate precautions.
3. Establish a fire plan and provide for adequate fire fighting equipment and personnel.
Prior to storage, perform the next scheduled major preventive maintenance service (semi-annually or
annually).
1. Process BII simultaneously with the semitrailer to which they are assigned. If possible, store BII
with the semitrailer.
2. If stored apart from the semitrailer, label BII with tags designating the vehicle, its registration, or
serial number and location and store in protection-type closures.
3. In addition, place a tag or list indicating the location of the removed items in a conspicuous place in
the semitrailer.
Correct all shortcomings and deficiencies prior to storage, or get a deferment from the approving
authority.
Lubrication
Lubricate equipment in accordance with applicable lubrication instructions (WP 0035 00, 0044 00) of this
manual.
1. Clean dirt, grease, and other contaminants from the equipment in accordance with this manual (WP
0045 00).
CAUTION
Do not direct high-pressure water or steam against air cleaner, air duct outlets,
exhaust outlets, unsealed electrical systems, Automatic Fire Extinguishing System
(AFES) equipment, or any exterior components. Moisture will cause electrical
malfunctions. Condensation in ducts can cause corrosion.
2. After cleaning and drying, immediately coat all unpainted metal surfaces with oil or grease as
appropriate.
0150 00-3
TM 9-2330-330-14&P
NOTE
3. Sunlight, heat, humidity, and dirt tend to accelerate deterioration. Install all covers (including vehicle
protection closures) authorized for the equipment. Close and secure all openings except those
required for venting and draining. Seal openings to prevent the entry of rain, snow, or dust. Insert
desiccant when complete seal is required.
4. Place equipment and provide blocking or framing to allow for ventilation and water drainage.
Support cover away from semitrailer surfaces that may rust, rot, or mildew.
Maintenance Services
After equipment has been placed in administrative storage, suspend all regularly scheduled preventive
maintenance checks, services, inspections, and exercise as specified in this WP.
Inspection
1. A vehicle to be prepared for administrative storage must be given a limited technical inspection and
be processed as prescribed on DD Form 1397. Enter the result of the inspection and classification
on DA Form 2404 or DA Form 5988-E.
2. If a vehicle is not shipped or issued upon expiration of the administrative storage period, process as
applicable in accordance with the appropriate vehicle specification.
3. If a vehicle to be shipped will reach its destination within the administrative storage period, it need
not be reprocessed when removed from storage, unless necessary because of anticipated in-transit
weather conditions.
4. Inspection will be visual and must consist of a walk-around examination of all equipment to observe
any deficiencies that may have occurred. Inspect equipment in open storage weekly and equipment
in covered storage monthly. Immediately after any severe storm or environmental change, inspect
all equipment. The following are examples of things to look for during visual inspection:
b. Condition of preservation, seals, and wraps. Seals may develop leaks during storage
during exercise, or shortly thereafter. If leaking continues, refer to the repair procedure in
this manual.
0150 00-4
TM 9-2330-330-14&P
e. Water in compartments.
EXERCISE SCHEDULE
To ensure use of all assigned material, rotate items in accordance with any rotational plan that will keep
equipment in operational condition and reduce maintenance effort.
1. Remove preservative materials. Perform the next scheduled maintenance service and prepare
equipment for service in accordance with instructions on DD Form 1397 and in this manual.
2. Resume the maintenance service schedule in effect after the commencement or storage as in
accordance with DD Form 314. Refer to DA PAM 738-750.
When shipping the semitrailer, the officer in charge of preparing the shipment will be responsible for
furnishing the material in serviceable condition, properly cleaned, processed, packaged, and packed.
Transport the semitrailer in accordance with TM 55-2350-293-14.
Personnel removing vehicle from storage for shipment must not remove preservatives other than to make
sure the material is complete and serviceable. If preservatives have been removed, they must be
restored to the prescribed level of preservation prior to shipment.
Loading
CAUTION
1. When the vehicle is shipped by rail, take every precaution to see that it is properly loaded, blocked,
and securely fastened to the flatcar floor.
2. Inspect flatcar prior to loading. Make sure flatcar is in suitable condition to carry loads safely.
3. Prepare the flatcar for loading by removing debris, previous blocking, nails, and other obstructions.
Inspect the flatcar for loose or broken floor planks. If found unsatisfactory, reject the flatcar for use.
0150 00-5
TM 9-2330-330-14&P
4 If suitable hoisting equipment, permanent loading ramps, and handling equipment are not available
for loading or unloading material, construct improvised runways, ramps, and spanning platforms.
5. Loading must be governed by the capacity and length of flatcars available at the time of shipment,
as well as requirements of bills of loading and shipping instructions.
6. Position the vehicle as far from the brake wheel end of the flatcar as space permits. Provide
minimum clearance of 4 in. (10.2 cm) below and 6 in. (15.2 cm) above, behind, and to each side of
the flatcar brake wheel.
Blocking
All blocking instructions specified herein are minimum and are in accordance with the Association of
American Railroads Pamphlet, Section No. 6 (Rules for Governing the Loading of Department of Defense
Material on Open-Top Cars). Additional blocking may be added at the discretion of the officer in charge.
Blocks
Construct four chock blocks: two to fit the angle between the front wheels and car deck and two to fit the
angle between the rear wheels and car deck at the rear of the vehicle.
1. Using lumber 1-5/8 in. (4.13 cm) thick, make chock blocks 12 in. (30.5 cm) wide and a minimum of
18 in. (45.7 cm) high. Nail the pieces together with 20-penny nails.
2. Place one chock block against the front of each wheel and against the rear of each wheel. Toenail
chock blocks to the car floor with 40-penny nails.
End Cleats
1. Place one end cleat (2 x 4 x 12 in. [5.1 x 10.2 x 30.5 cm]) against the end of each chock block and
secure it to the car deck with 30-penny nails. Eight are required.
2. Place upper cleat on top of lower cleat and secure to lower cleat with 30-penny nails.
Side Cleats
1. Locate one cleat (2 x 3 x 10 in. [5.1 x 7.6 x 25.4 cm]) against inside and outside of each chock
block. Eight are required.
Holddown Rods
1. Thread both ends of the holddown rod (1-1/4 in. [3.2 cm] in diameter) as long as required.
2. Insert one end of the holddown rod through the lifting eye on the front of the vehicle.
3. Bend the rod and insert the other end through the stake picket on opposite side of the flatcar.
0150 00-6
TM 9-2330-330-14&P
4. Repeat the operation with the second rod and lifting eye on the front of the vehicle and with two
rods on the rear of the vehicle.
Transportation
When transporting the semitrailers by any means other than railroad flatcar, transport in accordance with
MTMCTEA PAM 55-19.
END OF TASK
THIS WP COVERS:
General Maintenance Procedures
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Direct and General Support Tool kit, general mechanic’s (item 4, WP 0171 00)
Materials/Parts References
Compound, cleaning (item 4, WP 0174 00) TM 9-214
This WP contains general maintenance instructions that are the responsibility of Direct and General
Support maintenance personnel. These instructions pertain to the cleaning and servicing of components
and assemblies.
Make sure that all safety precautions listed in the Warning Summary are followed while performing
maintenance. Pay close attention to all Warnings and Cautions.
WORK AREA
1. Make sure the work area is clean before you begin repair procedures.
2. Make sure that materials needed for the maintenance task are at hand. These may include
cleaning compound, lubricants, buckets, or other containers for cleaning or for keeping
components separated, clean wiping cloths, and proper tools.
CAUTION
1. Clean exterior of component or assembly before disassembly to keep foreign matter from
bearings, gears, and other machine-surfaced parts that are subject to scoring and other such
damage.
WARNING
2. If compressed air is used to clean parts, make sure it is free of dirt and other contaminants.
3. Protect disassembled parts from dust, blowing sand, and moisture, which can cause rapid wear
and deterioration of bearings, gears, and other machine parts.
0151 00-1
TM 9-2330-330-14&P
GENERAL INSTRUCTIONS
1. During disassembly, remove only as many parts or components as required for indicated repair.
Complete disassembly of a component is not always necessary. Use good judgment to keep
disassembly operations to a minimum.
2. During disassembly, tag critical parts to ensure proper reassembly. Mark mating parts by scribe
marks or indelible ink to be certain of correct positioning at assembly.
3. Check any tags or forms attached to equipment to learn the reason for the equipment having
been removed from service. Check Modification Work Orders (MWOs) and Technical Bulletins
(TBs) for equipment changes and updates.
4. Unserviceable or unrepairable assemblies will be broken down into items of issue and
serviceable parts will be returned to stock. Parts or assemblies that cannot be repaired, selective
fitted, or reclaimed to standards contained in this manual will be salvaged and replaced with new
parts.
5. If required new part is not available, reconditioning of the old part is necessary. Carefully inspect
such parts to determine their suitability and probable service life. Immediately requisition
replacement parts.
6. In some cases, a part may be damaged by removal. If the part appears to be good and the other
parts behind it are not defective, leave it on and continue with the procedure.
7. Do not remove dowel pins or studs unless loose, bent, broken, or otherwise damaged.
8. Do not remove bearings or brushings unless damaged. If you need to remove them to access
parts behind them, pull bearings and bushings out carefully.
10. Replace springs if broken, distorted, cracked, or if they do not conform to specific tensile
standards.
11. Replace screws or nuts having damaged threads or rounded corners. Replace cotter pins,
lockwashers, self-locking nuts, and self-locking screws.
13. During assembly, assemble the subassemblies first. Then combine the subassemblies into major
components and install to make a complete major assembly.
WARNING
0151 00-2
TM 9-2330-330-14&P
WARNING
NOTE
14. Clean ball and roller bearings by placing in a wire basket and immersing in a container of fresh
cleaning compound. Agitate bearings in compound to remove all traces of old lubricant.
15. After cleaning bearings, dry them with clean compressed air. Take care to prevent spinning the
bearings when using compressed air jet.
16. Dip cleaned bearings in clean engine oil and immediately wrap them in a lint-free cloth to protect
them from dust and other foreign matter.
END OF TASK
THIS WP COVERS:
Welding; Surface Protection; Repair of Damaged Threads; Removal of Burrs; Scratches; and Raised
Metal; Tagging Wires and Hoses; Cleaning Materials and Methods; Cleaning of Materiel Received from
Storage; Cleaning After Shop Inspection; Lubrication; Pneumatic Leakage Test
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Direct and General Support Tool kit, general mechanic’s (item 4, WP 0171 00)
File (item 4, WP 0171 00)
Materials/Parts
Brush, scrub (item 1, WP 0174 00) References
Cloth, abrasive (item 2, WP 0174 00) TB-43-0209
Compound, cleaning (item 4, WP 0174 00) TM 9-237
Compound, corrosion preventive (item 5, TM 9-247
WP 0174 00) TM 43-0139
Tags, marker (item 15, WP 0174 00) WP 0035 00
WP 0044 00
WP 0167 00
This WP contains maintenance instructions that are the responsibility of Direct Support maintenance
personnel; these instructions pertain to several components or assemblies. Specific information on
welding, surface protection, repair of damaged threads, removal of burrs and other imperfections, tagging
of wires and hoses, cleaning materials and methods, and a reference for performing a pneumatic leakage
test are provided.
Make sure that all safety precautions listed in the Warning Summary are followed while performing
maintenance. Pay close attention to all Warnings and Cautions.
WELDING
1. Refer to TM 9-237 for welding instructions and materials. All welds must reflect good workmanship
and approved welding procedures. Welds must be secure and free from cracks, excessive spatter,
and obvious defects.
2. Read and observe all safety precautions in the Warning Summary before performing any welding
operation.
PAINTING AND STENCILING
1. General instructions are included in TB 43-0209 and TM 43-0139.
2. Spot painting and marking (stenciling) of tactical vehicles will be performed under the control of
Organizational maintenance personnel.
3. Painting of a complete tactical vehicle can be authorized and performed on by Direct Support
maintenance or by higher support elements.
0152 00-1
TM 9-2330-330-14&P
1. When determined feasible by inspection, damaged threads should be repaired by re-tapping, using
a thread die or a thread restorer file.
2. Tapped holes for screw thread inserts that have mutilated threads may be repaired by either of the
following methods:
a. Drilling and tapping to make the hole oversize, then installing larger screw
b. Filling tapped hole by welding, then re-drilling and tapping hole to original size.
WARNING
1. Use a file or abrasive cloth dipped in cleaning compound to remove burrs, scratches, or raised
metal.
2. When filing aluminum, clean file often with a scrub brush to avoid loading file with aluminum
particles, which will gouge work surfaces.
1. As soon as the first wire, hose, or tube is disconnected, write number “1” on two tags. Secure one
tag to the wire, hose, or tube and the other tag to the terminal, nipple, or fitting.
2. After disconnecting the second wire, hose, or tube, write number “2” on two tags. Secure one tag to
the wire, hose, or tube, and second tag to the terminal, nipple, or fitting.
4. Note which numbers you used in pencil, on art in this manual. This will help you to accurately re-
tag, if tags are removed to perform cleaning and maintenance work.
0152 00-2
TM 9-2330-330-14&P
WARNING
2. Cleaning is normally done by the dip-tank and/or vapor-degreaser methods, or by cleaning with
cloths soaked in cleaning compound.
1. Clean materiel received from storage by Direct Support maintenance units by the dip-tank, vapor-
degreaser, or steam method, whichever is applicable or available.
WARNING
a. Dip-tank method. Disassemble as required and place parts in a perforated metal basket.
Submerge and agitate basket in a tank containing cleaning compound. Repeat using a
second tank with cleaning compound. Extent of treatment in each tank will depend on ease
with which parts are cleaned.
c. Steam method. Place parts in a perforated metal basket and steam-treat until clean. This
method is less efficient than vapor-degreaser method, and parts may require additional
cleaning to remove final traces of grease, oil, or dirt, particularly from recesses.
2. If some time is to elapse before the start of repair or overhaul operation, apply a coat of corrosion
preventive oil to all finished metal surfaces to prevent rusting.
WARNING
0152 00-3
TM 9-2330-330-14&P
After in-process shop inspection, dip parts in tank containing corrosion preventive. Remove parts using
rubber gloves and dry thoroughly with compressed air or by wiping with clean lint-free cloths. Apply
preservatives as soon as possible after cleaning.
LUBRICATION
END OF TASK
0152 00-4
TM 9-2330-330-14&P
THIS WP COVERS:
Removal, Installation, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Direct and General Support Tool kit, general mechanic’s (item 4, WP 0171 00)
Tool set, common no. 1 (item 1, WP 0171 00)
Materials/Parts
Self-locking nuts (4) (item 59, WP 0175 00) References
Self-locking nuts (8) (item 112, WP 0175 00) TB 9-2510-242-40
Equipment Conditions
Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
Semitrailer fuel tank drained (refer to WP 0007 00)
Axles removed (refer to WP 0153 00)
Leaf springs removed (refer to WP 0154 00)
REMOVAL
1. Remove four self-locking nuts (3), bolts (4), and trunnion tube (2) from two trunnion hangers (5).
Discard self-locking nuts.
2. Remove 8 self-locking nuts (6), 16 washers (7), and 8 bolts (8) from two trunnion hangers (5).
Discard self-locking nuts.
3. Remove two trunnion hangers (5) from frame (1) (refer to TB 9-2510-242-40).
0153 00-1
TM 9-2330-330-14&P
INSTALLATION
2. Install 8 bolts (8), 16 washers (7), and 8 new self-locking nuts (6) to two trunnion hangers (5).
3. Install trunnion tube (2), four bolts (4), and new self-locking nuts (3) to two trunnion hangers (5).
FOLLOW-ON TASKS
END OF TASK
0153 00-2
TM 9-2330-330-14&P
THIS WP COVERS:
Removal, Installation, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Direct and General Support Tool kit, general mechanic’s (item 4, WP 0171 00)
Tool set, common no. 1 (item 1, WP 0171 00)
Personnel Required Jacks (2) (item 3, WP 0171 00)
Two Lifting device (item 1, WP 0171 00)
NOTE
• There are two axles and they are replaced the same
way. This procedure replaces one axle.
0154 00-1
TM 9-2330-330-14&P
REMOVAL
1. Using lifting device, raise rear of semitrailer until weight of both suspension springs (4) has been
removed from axle (5). Support or crib semitrailer frame securely.
2. Position and raise two jacks to support axle (5). Remove supports or cribbing from under axle.
3. Remove four nuts (7), washers (8), and screws (1) from spring end cap (11), and spring seat (9) on
axle (5).
4. Remove four nuts (2), eight washers (3), and two U-bolts (6) from spring seat (9) and spring end
cap (11) on axle (5).
5. Remove spring seats (9) and two cushioning pads (10) from axle (5).
7. Using jacks, slowly lower and remove axle (5) from under semitrailer.
0154 00-2
TM 9-2330-330-14&P
INSTALLATION
1. Using jacks, position axle (5) in place under semitrailer. Raise jacks and rotate axle into position on
ends of both suspension springs (4).
2. At each end of axle (5), loosely install spring seats (9), two cushioning pads (10), and spring end
cap (11) with two U-bolts (6), eight washers (3), and four nuts (2).
3. At each end of axle (5), loosely install spring end cap (11) on spring seat (9) on axle (5) with four
screws (1), washers (8), and nuts (7).
4. Torque eight nuts (2 and 7) evenly to 200 to 320 lb-ft (271 to 434 N•m).
5 Position supports or cribbing under axle (5). Lower and remove jacks.
6. Using lifting device, raise rear of semitrailer and remove supports or cribbing. Lower semitrailer to
ground.
NOTE
FOLLOW-ON TASKS
END OF TASK
THIS WP COVERS:
Removal, Installation, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Direct and General Support Tool kit, general mechanic’s (item 4, WP 0171 00)
Tool set, common no.1 (item 1, WP 0171 00)
Materials/Parts Lifting device (item 1, WP 0171 00)
Grease (item 8, WP 0174 00)
Self-locking nuts (WP 0208 00) Equipment Conditions
U-bolts (WP 0208 00) Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
Air reservoir drained (refer to WP 0070 00)
Semitrailer fuel tank drained (refer to WP 0007 00)
Axles removed (refer to WP 0154 00)
REMOVAL
NOTE
0155 00-1
TM 9-2330-330-14&P
1. Remove four self locking nuts (8) and washers (9) from two U-bolts (3). Discard nuts.
2. Remove two U-bolts (3), and wear plate (4) from leaf spring (10) and trunnion tube (1).
Discard U-bolts.
3. Using lifting device, remove leaf spring (10) from upper trunnion hub (5).
4. Remove upper trunnion hub (5), lower trunnion hub (7), rubber bushing (6), and trunnion washer
(2) from trunnion tube (1).
0155 00-2
TM 9-2330-330-14&P
INSTALLATION
NOTE
1. Install trunnion washer (2), rubber bushing (6), upper trunnion hub (5), and lower trunnion hub (7)
on trunnion tube (1).
2. Using lifting device, position leaf spring (10) on upper trunnion hub (5) so that center bolt of leaf
spring is in recess of upper trunnion hub.
3. Position wear plate (4) in place on leaf spring (10). Nut on center bolt of leaf spring fits into hole in
wear plate.
4. Install two new U-bolts (3) over wear plate (4) and through holes in upper and lower trunnion hubs
(5 and 7).
5. Install four washers (9) and new self locking nuts (8) on two U-bolts (3), and tighten evenly to 200
to 320 lb-ft (271 to 434 N•m).
FOLLOW-ON TASKS
END OF TASK
THIS WP COVERS:
Removal, Installation, Follow-On Tasks
INITIAL SETUP:
REMOVAL
1. Remove eight self-locking nuts (2), washers (3), bolts (4), and two electrical junction boxes (1)
behind hose reel cabinet (5). Discard self-locking nuts.
2. Remove self-locking nut (6), washer (7), and bracket (8) from cabinet (5). Discard self-locking nut.
0156 00-1
TM 9-2330-330-14&P
WARNING
NOTE
3. Remove three self-locking nuts (19), six washers (20), three bolts (21), and angle bracket (9) from
cabinet (5). Discard self-locking nuts.
4. Remove three self-locking nuts (16), six washers (17), three bolts (18), bracket (15), and piping
frame (10) from cabinet (5). Discard self-locking nuts.
5. Remove self-locking nut (11), two washers (12), bolt (13), bracket (14), and piping frame (10) from
cabinet (5). Discard self-locking nut.
0156 00-2
TM 9-2330-330-14&P
6. Remove four self-locking nuts (30), eight washers (31), four bolts (32), and piping frame (10) from
cabinet (5). Discard self-locking nuts.
7. Remove 6 self-locking nuts (22), 12 washers (23), 6 bolts (24), and 2 brackets (25) from cabinet
(5). Discard self-locking nuts.
8. Remove 8 self-locking nuts (26), 16 washers (27), 8 bolts (28), and bracket (29) from cabinet (5).
Discard self-locking nuts.
INSTALLATION
NOTE
1. Install bracket (29), 8 bolts (28), 16 washers (27), and 8 new self-locking nuts (26) to cabinet (5).
2. Install 2 brackets (25), 6 bolts (24), 12 washers (23), and 6 new self-locking nuts (22) to cabinet (5).
3. Install piping frame (10), four bolts (32), eight washers (31), and four new self-locking nuts (30) to
cabinet (5).
0156 00-3
TM 9-2330-330-14&P
4. Install piping frame (10), bracket (14), bolt (13), two washers (12), and new self-locking nut (11) to
cabinet (5).
5. Install piping frame (10), bracket (15), three bolts (18), six washers (17), and three new self-locking
nuts (16) to cabinet (5).
6. Install angle bracket (9), three bolts (21), six washers (20), and three new self-locking nuts (19) to
cabinet (5).
7. Install bracket (8), washer (7), and new self-locking nut (6) to cabinet (5).
8. Install two electrical junction boxes (1), eight bolts (4), washers (3), and new self-locking nuts (2) to
cabinet (5).
0156 00-4
TM 9-2330-330-14&P
FOLLOW-ON TASKS
END OF TASK
THIS WP COVERS:
Removal, Installation, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Direct and General Support Tool kit, general mechanic’s (item 4, WP 0171 00 )
REMOVAL
Hose Reel
NOTE
2. Remove two nuts (1) washers (2), lockwashers (3), and tensioner (5) from hose reel frame (4).
Discard lockwashers.
0157 00-1
TM 9-2330-330-14&P
3. Remove two nuts (6), lockwashers (7), washers (8), and bolts (9) from frame (4). Discard
lockwashers.
4. Remove 8 self-locking nuts (10), 16 washers (11), and 8 bolts (12), securing frame (4) to cabinet
(13). Discard self-locking nuts.
NOTE
0157 00-2
TM 9-2330-330-14&P
5. Remove two bolts (14), four washers (15), two lockwashers (16), nuts (17), and spacer (18), from
frame (4). Discard lockwashers.
NOTE
7. Remove four bolts (21), eight washers (22), four lockwashers (23), nuts (24), and two spacers (25)
from motor (20) and frame (4). Discard lockwashers.
0157 00-3
TM 9-2330-330-14&P
Motor
1. Remove two nuts (26), washers (27), and screws (28) from hose reel motor rewind switch (29).
2. Loosen two screws (30) and remove cover (31) from electrical junction box (32).
3. Remove self-locking nut (33), washer (34), and bracket (35) from cabinet (13). Discard self-locking
nuts.
0157 00-4
TM 9-2330-330-14&P
NOTE
Tag all wires before removal.
5. Remove three nuts (37) and four wires (38) from solenoid (40).
6. Remove three conduit nuts (39) from junction box (32).
7. Remove motor (20), motor rewind switch (29), and three conduits (41) from cabinet (13).
INSTALLATION
Motor
1. Install three conduits (41), motor rewind switch (29), and motor (20) to hose reel cabinet (13).
0157 00-5
TM 9-2330-330-14&P
3. Install four wires (38) and three nuts (37) to solenoid (40).
5. Install bracket (35), washer (34), and new self-locking nut (33) to cabinet (13).
6. Close cover (31) to electrical junction box (32) and tighten two screws (30).
0157 00-6
TM 9-2330-330-14&P
7. Install screws (28) washers (27) and two nuts (26) to hose reel motor rewind switch (29).
Hose Reel
2. Install two spacers (25), four nuts (24), new lockwashers (23), eight washers (22), and four bolts
(21), to frame (4) and motor (20).
0157 00-7
TM 9-2330-330-14&P
4. Install spacer (18), two nuts (17), new lockwashers (16), four washers (15), and two bolts (14), to
frame (4).
5. Install two bolts (9), washers (8), new lockwashers (7), and nuts (6), to frame (4).
0157 00-8
TM 9-2330-330-14&P
6. Install frame (4), 8 bolts (12), 16 washers (11), and 8 new self-locking nuts (10), to hose reel
cabinet (13).
7. Install tensioner (5), two new lockwashers (3), washer (2), and nuts (1), to hose reel frame (4).
NOTE
0157 00-9
TM 9-2330-330-14&P
FOLLOW-ON TASKS
END OF TASK
0157 00-10
TM 9-2330-330-14&P
THIS WP COVERS:
Removal, Installation, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Direct and General Support Tool kit, general mechanic’s (item 4, WP 0171 00)
Jack stands (item 3, WP 0171 00)
Materials/Parts
Seals (2) (item 129, WP 0175 00) Equipment Conditions
Self-locking nuts (2) (item 23, WP 0175 00) Semitrailer disconnected from prime mover (refer
Self-locking nuts (4) (item 70, WP 0175 00) to WP 0007 00)
Self-locking nuts (4) (item 87, WP 0175 00) Semitrailer grounded (refer to WP 0007 00)
Self-locking nuts (2) (item 88, WP 0175 00) Semitrailer fuel tank drained (refer to WP 0007 00)
Self-locking nuts (8) (item 89, WP 0175 00) Batteries removed (refer to WP 0055 00)
Self-locking nuts (41) (item 92, WP 0175 00) Fuel lines disconnected (refer to WP 0109 00)
Fuel tank removed (refer to WP 0108 00)
Two hose tubes loosened at engine cabinet (refer
to WP 0094 00)
Air cleaner and hose removed (refer
to WP 0111 00)
Alternator removed (refer to WP 0116 00)
Muffler plate and muffler removed (refer
to WP 0115 00)
Optic socket box removed (refer to WP 0050 00)
Static reel removed (refer to WP 0087 00)
Brake interlock valve removed (refer
to WP 0072 00)
REMOVAL
1. Remove two self-locking nuts (1) and washers (2) from U-bolt (3). Discard self-locking nuts.
NOTE
Secure inlet valve to filter separator.
0158 00-1
TM 9-2330-330-14&P
2. Remove four self-locking nuts (12), eight washers (11), and four bolts (10) from side and bottom of
bottom loading support bracket (9). Discard self-locking nuts.
3. Remove two bolts (5), nuts (4), seal (7), and split coupling (6) at inlet T (8). Discard seal.
4. Remove two bolts (15), nuts (16), seal (13), and split coupling (14) at top of centrifugal pump (17).
Discard seal.
NOTE
0158 00-2
TM 9-2330-330-14&P
5. Loosen two screws (20) on engine electrical control box (19) and open front cover (18).
6. Disconnect two wires (26) and remove nut (28) and circuit breaker (27) from control box (19).
7. Remove nut (29), washer (30), and glow plug cable (25) from solenoid (31).
8. Remove nut (23), conduit nut (24), and cable (25) from control box (19).
0158 00-3
TM 9-2330-330-14&P
10. Remove oil pressure gage line (36) from fitting (35).
11. Disconnect two wires (38) from oil pressure switch (37).
12. Disconnect two connectors (40) from overheat shutdown switch (41) and fuel stop solenoid (39).
0158 00-4
TM 9-2330-330-14&P
13. Remove four self-locking nuts (45), eight washers (46), four bolts (47), and control box (19) from
bracket (48). Discard self-locking nuts.
14. Clip and remove cable ties (53) from wires (54).
15. Remove two self-locking nuts (49), four washers (50), two bolts (51), and clamps (52) from vertical
support (55). Discard self-locking nuts.
0158 00-5
TM 9-2330-330-14&P
16. Remove 8 self-locking nuts (57), 16 washers (58), 8 bolts (59), and engine fan shroud (60) from
frame (61) and engine shroud (56). Discard self-locking nuts.
17. Remove four self-locking nuts (63), eight washers (64), and four bolts (65) from bottom of splash
shield (62). Discard self-locking nuts.
0158 00-6
TM 9-2330-330-14&P
WARNING
CAUTION
18. Remove 16 self-locking nuts (67), 32 washers (68), 16 bolts (69), and two outside vertical supports
(66) from frame (61) and engine shroud (56). Discard self-locking nuts.
19. Remove eight self-locking nuts (70), 16 washers (71), and eight bolts (72) from two brackets (73)
on rear inside vertical support (74). Discard self-locking nuts.
0158 00-7
TM 9-2330-330-14&P
20. Remove four self-locking nuts (75), eight washers (76), four bolts (77), and rear cross member (78)
from engine frame (61). Discard self-locking nuts.
21. Remove three self-locking nuts (82), six washers (81), and three bolts (80) from angle bracket (79)
and engine frame (61). Discard self-locking nuts.
0158 00-8
TM 9-2330-330-14&P
22. Remove four self-locking nuts (84), eight washers (85), and four bolts (86) from inside vertical
support (87). Discard self-locking nuts.
23. Remove two self-locking nuts (88), four washers (89), two bolts (90), and front inside vertical
support (87) from semitrailer tank rib (83). Discard self-locking nuts.
26. Remove damaged components from engine frame and discard self-locking nuts.
NOTE
0158 00-9
TM 9-2330-330-14&P
INSTALLATION
3. Install front inside vertical support (87), two bolts (90), four washers (89), and two new self-locking
nuts (88) to semitrailer tank rib (83).
4. Install front inside vertical support (87) with four bolts (86), eight washers (85), and four new self-
locking nuts (84).
5. Install angle bracket (79), three bolts (80), six washers (81), and three new self-locking nuts (82) to
engine frame (61).
0158 00-10
TM 9-2330-330-14&P
6. Install rear cross member (78) to engine frame (61) with four bolts (77), eight washers (76), and
four new self-locking nuts (75).
7. Install 8 bolts (72), 16 washers (71), and 8 new self-locking nuts (70) to two brackets (73) on rear
inside vertical support (74).
0158 00-11
TM 9-2330-330-14&P
8. Install two outside vertical supports (66), 16 bolts (69), 32 washers (68), and 16 new self-locking
nuts (67) to frame (61) and engine shroud (56).
9. Install four bolts (65), eight washers (64), and four new self-locking nuts (63) to bottom of splash
shield (62).
0158 00-12
TM 9-2330-330-14&P
10. Install engine fan shroud (60), 8 bolts (59), 16 washers (58), and 8 new self-locking nuts (57) to
frame (61) and engine shroud (56).
11. Install two clamps (52), bolts (51), four washers (50), and two new self-locking nuts (49) to vertical
support (55).
0158 00-13
TM 9-2330-330-14&P
13. Install control box (19), four bolts (47), eight washers (46), and four new self-locking nuts (45) to
bracket (48).
14. Connect two connectors (40) to overheat shutdown switch (41) and fuel stop solenoid (39).
0158 00-14
TM 9-2330-330-14&P
0158 00-15
TM 9-2330-330-14&P
21. Tighten two screws (20) on control box (19) and close front cover (18).
22. Install split coupling (14), new seal (13), two nuts (16), and bolts (15) at top of centrifugal pump
(17).
0158 00-16
TM 9-2330-330-14&P
23. Install split coupling (6), new seal (7), two nuts (4), and bolts (5) at inlet T (8).
24. Install four bolts (10), eight washers (11), and four new self-locking nuts (12) to side and bottom of
bottom loading support bracket (9).
25. Install two washers (2) and new self-locking nuts (1) to U-bolt (3).
FOLLOW-ON TASKS
1. Install muffler plate and muffler (WP 0115 00).
THIS WP COVERS:
Removal, Installation, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Direct and General Support Tool kit, general mechanic’s (item 4, WP 0171 00)
Equipment Conditions
Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
Semitrailer fuel tank drained (refer to WP 0007 00)
Two hose tubes loosened at engine cabinet (refer
to WP 0094 00)
Air cleaner and hose removed (refer
to WP 0111 00)
Pump tubing removed from top of pump (refer to
WP 0148 00)
Muffler plate and muffler removed (refer
to WP 0115 00)
REMOVAL
1. Remove 8 self-locking nuts (2), 16 washers (3), and 8 bolts (4) from top right and left edges of heat
shield (1). Discard self-locking nuts.
0159 00-1
TM 9-2330-330-14&P
2. Remove self-locking nut (5), two washers (6), bolt (7), and heat shield (1) from rear inside vertical
support post (8). Discard self-locking nut.
3. Remove self-locking nut (10), two washers (11), bolt (12), and heat shield (1) from front inside
vertical support post (9). Discard self-locking nut.
INSTALLATION
2. Install bolt (12), two washers (11), new self-locking nut (10), and heat shield (1) to front inside
vertical support post (9).
0159 00-2
TM 9-2330-330-14&P
3. Install bolt (7), two washers (6), new self-locking nut (5), and heat shield (1) to rear inside vertical
support post (8).
4. Install 8 bolts (4), 16 washers (3), and 8 new self-locking nuts (2) to top right and left edges of heat
shield (1).
FOLLOW-ON TASKS
BLANK 0160 00
THIS WP COVERS:
Disassembly; Inspection, Testing, and Repair; Assembly; Adjustment; Follow-On Task
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Direct and General Support Common no. 1 tool set (item 1, WP 0171 00)
DISASSEMBLY
2. Remove two nuts (5), washers (6), regulator leads (7), and washers (8) from alternator rear
housing (4).
0161 00-1
TM 9-2330-330-14&P
NOTE
5. Disconnect two sets of yellow and green wires (11) at regulator (9) from brush assembly (12) and
rear housing (4).
6. Remove two screws (13), washers (14), and brush assembly (12). Discard brush assembly.
8. Separate rear housing (4) and stator (18) from front housing (19) and rotor (15). Remove spacer
(16) from rotor shaft (17).
0161 00-2
TM 9-2330-330-14&P
9. Remove three nuts (20) and stator leads (21) from studs (22) and stator (18).
10. Remove three connectors (23) from studs (22) in heat sink bridge (24).
11. Remove rear bearing (25) from rear housing (4). Discard bearing.
0161 00-3
TM 9-2330-330-14&P
12. Remove self-locking nut (27), washer (28), pulley (29), and fan (26) from rotor shaft (17). Discard
self-locking nut.
13. Remove three front bearing retainer screws (31) and lockwashers (32). Discard lockwashers.
15. Remove bearing (33) and bearing retainer (30) from rotor (15). Discard bearing.
0161 00-4
TM 9-2330-330-14&P
1. Regulator. Check regulator for any signs of corrosion or burns in circuit board. If either is present,
replace regulator.
3. Stator. Check for signs of physical damage, such as evidence of rotor striking stator laminations,
broken insulation, or presence of foreign material that would restrict cooling of stator. If damage is
present, replace alternator.
Check stator windings with a multimeter. Place one test lead on stator lamination and other on
each of stator connectors. Multimeter should show no continuity. If continuity is present, replace
alternator.
Place test leads alternately between three connectors. Continuity should be present between
connectors. If continuity is not present, replace alternator.
4. Rectifier Heat Sink Diodes. If excess physical damage is evident, replace alternator.
Connect positive lead of multimeter to positive heat sink and touch negative test lead to each of
three diode terminals. High resistance should be indicated. If any or all diodes indicate low or no
resistance, replace alternator.
Reverse multimeter leads so that negative test lead is connected to positive heat sink. Touch
positive test lead to each of three diode terminals. Low resistance should be indicated. If any or all
diodes show high resistance, replace alternator.
Connect negative test lead of multimeter to negative heat sink and touch positive test lead to each
of three diode terminals. High resistance should be indicated. If any or all diodes show high
resistance, replace alternator.
Reverse multimeter leads so that positive test lead is connected to negative heat sink. Touch
negative lead to each of three diode terminals. A low or absent resistance reading should be
obtained.
0161 00-5
TM 9-2330-330-14&P
5. Fan and Pulley. Check fan for bent fins and excessive wear around center bore. Check pulley for
worn drive surfaces in belt area, or wear around bore. If damage is present, replace alternator.
6. Rotor Assembly. Check rotor assembly for signs of wear or damaged threads on shaft. If rotor is
damaged, replace alternator. If rotor is not damaged, test rotor as follows:
Place multimeter leads on rotor shaft and either slip ring. There should be no continuity. If continuity
is present, replace alternator.
Place multimeter leads on two slip rings. The resistance should measure 2.4 to 3.5 ohms. If not,
replace alternator.
7. Front and Rear Housing. Inspect front and rear housing for wear and damage. If excess damage
is present, discard alternator.
ASSEMBLY
2. Install front bearing retainer (30), three new lockwashers (32), and screws (31).
0161 00-6
TM 9-2330-330-14&P
4. Install fan (26), pulley (29), washer (28), and new self-locking nut (27). Tighten nut 70 to 80 lb-ft (95
to 108 N•m).
6. Install three connectors (23) to studs (22) on heat sink bridge (24).
0161 00-7
TM 9-2330-330-14&P
7. Install stator (18) into rear housing (4) with stator leads (21) onto three studs (22) and nuts (20) with
integral washers to studs.
9. Install rear housing (4), stator (18), rotor (15), and front housing (19). Hand press halves together.
0161 00-8
TM 9-2330-330-14&P
10. Install four thru-bolts (1) and tighten evenly to 50 to 60 lb-in (5.6 to 6.8 N•m).
11. Install new brush assembly (12) with two washers (14) and screws (13).
13. Connect yellow and green wires (11) from regulator (9) to brush assembly (12) and rear housing
(4).
14. Install regulator (9) to rear housing (4) with four washers (3) and screws (2).
15. Install two washers (6), leads (7), washers (8), and nuts (5) to rear housing (4).
0161 00-9
TM 9-2330-330-14&P
ADJUSTMENT
CAUTION
Insert small screwdriver in hole (34) and turn clockwise to raise voltage. Turn screwdriver
counterclockwise to lower voltage. Set voltage to 28.0 to 28.4 volts.
FOLLOW-ON TASK
END OF TASK
0161 00-10
TM 9-2330-330-14&P
THIS WP COVERS:
Removal, Disassembly, Cleaning, Inspection and Repair, Assembly, Installation, Testing, Follow-On Task
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Direct and General Support Tool kit, general mechanic’s (item 4, WP 0171 00 )
Forklift truck (item 1, WP 0171 00)
Materials/Parts Lifting device (item 1, WP 0171 00)
Compound, cleaning (item 4, WP 0174 00)
Gaskets (AR) (item 31, WP 0175 00) References
Gasket (item 41, WP 0175 00) WP 0035 00
Lockwashers (20) (item 122, WP 0175 00)
Mechanical seal (item 34, WP 0175 00)
Seal (item 32, WP 0175 00)
Seal (item 33, WP 0175 00)
Self-locking nuts (4) (item 144, WP 0175 00)
Equipment Conditions
Engine and pump cabinet removed (refer to
WP 0157 00)
0162 00-1
TM 9-2330-330-14&P
REMOVAL
2. Remove six screws (2) and lockwashers (3) connecting intermediate housing (1) to engine (4).
Discard lockwashers.
NOTE
0162 00-2
TM 9-2330-330-14&P
3. Remove two self-locking nuts (7), washers (8), and bolts (9) at bottom of pump (6). Discard self-
locking nuts.
WARNING
4. Remove pump (6) and intermediate housing (1) from cabinet frame (10).
0162 00-3
TM 9-2330-330-14&P
DISASSEMBLY
NOTE
1. Remove eight nuts (11), lockwashers (12), intermediate housing (1), and gasket(s) (13) from pump
(6) as an assembly. Discard lockwashers and gasket(s).
WARNING
2. Remove impeller (21) from impeller shaft (33) by unscrewing it in the same direction as pump turns.
3. Remove seal plate (25), mechanical seal (24), spring seat (23), and shims (22) from impeller shaft
(33). Discard mechanical seal.
NOTE
4. Remove four screws (38), lockwashers (37), bearing cap (28), gasket (29), and shims (30). Discard
lockwashers and gasket.
5. Remove pump coupling (36) and key (34) from impeller shaft (33).
6. Remove impeller shaft (33) and bearings (32) from intermediate housing (1) as an assembly by
using a soft hammer to hit the keyed end of the impeller shaft.
0162 00-4
TM 9-2330-330-14&P
9. Remove snap ring (31) and two bearings (32) from impeller shaft (33).
NOTE
10. Remove two nuts (14), lockwashers (15), and wear plate (20) from volute (18). Discard
lockwashers.
0162 00-5
TM 9-2330-330-14&P
CLEANING
WARNING
Clean shaft and all component parts (except bearings) with a soft cloth soaked in cleaning solvent.
Inspect parts for wear or damage and replace as necessary.
1. Remove minor nicks on edges of impeller vanes with a fine finishing stone.
3. Inspect impeller shaft for nicks, scratches, scoring, or other damage. Replace shaft if damaged.
4. If shaft is worn so bearings slip on and off easily, shaft must be replaced. Replace housing if
bearings do not fit snugly into bearing bore.
ASSEMBLY
1. Install three plugs (16, 17, and 26) in volute (18) and plug (5) in intermediate housing (1).
3. Install wear plate (20) to volute (18) with two new lockwashers (15) and nuts (14).
4. Install two bearings (32), and snap ring (31) to impeller shaft (33).
5. Install new seal (27) in bearing cap (28). Lip of seal must be towards inside of cap.
7. Install bearings (32) and impeller shaft (33) in intermediate housing (1) as an assembly.
NOTE
8. Install shims (30), new gasket (29), bearing cap (28), four new lockwashers (37), and screws (38)
to intermediate housing (1).
0162 00-6
TM 9-2330-330-14&P
9. Install pump coupling (36) and key (34) to impeller shaft (33).
10. Install shims (22), spring seat (23), new mechanical seal (24), and seal plate (25) to impeller
shaft (33).
NOTE
0162 00-7
TM 9-2330-330-14&P
NOTE
12. Install new gasket(s) (13), intermediate housing (1), eight new lockwashers (12), and nuts (11) to
pump (6) as an assembly.
NOTE
13. Check for clearance between front of impeller (21) and wear plate (20). If impeller scrapes, add
another gasket (13) of sufficient thickness between seal plate (25) and volute (18).
0162 00-8
TM 9-2330-330-14&P
INSTALLATION
WARNING
1. Install pump (6) and intermediate housing (1) to cabinet frame (10).
2. Install six screws (2) and new lockwashers (3) connecting intermediate housing (1) to engine (4).
0162 00-9
TM 9-2330-330-14&P
NOTE
4. Install two bolts (9), washers (8), and new self-locking nuts (7) through pump mounts to cabinet
frame (10).
5. Fill intermediate housing (1) with oil. Refer to lube instructions (WP 0035 00).
FOLLOW-ON TASK
END OF TASK
0162 00-10
TM 9-2330-330-14&P
THIS WP COVERS:
Removal, Installation, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Equipment Conditions
Direct and General Support Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Materials/Parts Semitrailer grounded (refer to WP 0007 00)
Self-locking nuts (26) (item 86, WP 0175 00) Manifold valve removed (refer to WP 0135 00)
Self-locking nuts (11) (item 87, WP 0175 00) Discharge manifold valve removed (refer to
WP 0133 00)
Personnel Required G valve removed (refer to WP 0128 00)
Two Bottom loading valve removed (refer to
WP 0134 00)
Tools and Special Tools Emergency valve A control handle removed (refer
Tool kit, general mechanic’s (item 4, WP 0171 00) to WP 0139 00)
Main wiring harness removed (refer to
WP 0057 00)
F, E, and B valve and handwheels (refer to
WP 0132 00)
Static reels and electrical clips (refer to
WP 0087 00)
REMOVAL
1. Remove 8 self-locking nuts (1), 16 washers (2), 8 bolts (3), and rear of piping frame (4) from
bulkhead (5). Discard self-locking nuts.
WARNING
0163 00-1
TM 9-2330-330-14&P
2. Remove 26 self-locking nuts (10), 52 washers (11), and 26 bolts (12) from both sides of piping
frame (4). Discard self-locking nuts.
3. Remove three self-locking nuts (8), six washers (7), and three bolts (6) from panel (9). Discard self-
locking nuts.
INSTALLATION
WARNING
1. Install 8 bolts (3), 16 washers (2), 8 new self-locking nuts (1), and rear of piping frame (4) to
bulkhead (5).
0163 00-2
TM 9-2330-330-14&P
2. Install 26 bolts (12), 52 washers (11), 26 new self-locking nuts (10), and both sides of piping frame
(4) to semitrailer.
3. Install three bolts (6), six washers (7), and three new self-locking nuts (8) to panel (9).
FOLLOW-ON TASKS
END OF TASK
THIS WP COVERS:
Disassembly, Cleaning and Inspection, Assembly, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Direct and General Support Tool kit, general mechanic’s (item 4, WP 0171 00)
Equipment Conditions
Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
Semitrailer fuel tank drained (refer to WP 0007 00)
R and P valves removed (refer to WP 0129 00)
G and M valves removed (refer to WP 0128 00)
DISASSEMBLY
NOTE
1. Remove nut (3), bolt (2), and handle (1) from valve (4).
0164 00-1
TM 9-2330-330-14&P
3. Remove two retaining pins (5) from top side of valve (4).
WARNING
1. Clean all metal parts with cleaning compound. Check for any obvious damage such as cracks in
parts. Replace any damaged parts.
ASSEMBLY
2. Insert smooth ends of two retaining pins (5) into valve (4).
3. Assemble ratchet plate (8) to valve (4) with two screws (9).
0164 00-2
TM 9-2330-330-14&P
4. Assemble handle (1) to valve (4) with bolt (2) and nut (3).
FOLLOW-ON TASKS
END OF TASK
BLANK 0165 00
THIS WP COVERS:
Disassembly, Cleaning and Inspection, Assembly, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Direct and General Support Tool kit, general mechanic’s (item 4, WP 0171 00)
NOTE
0166 00-1
TM 9-2330-330-14&P
DISASSEMBLY
1. Remove eight screws (8), lockwashers (9), lockwashers (15), nuts (16), gasket (13), and bonnet (7)
from valve body (14). Discard lockwashers and gasket.
2. Loosen packing nut (3) and turn handwheel (2) counterclockwise. Remove nut (1), handwheel,
packing nut, spring (4), packing retainer (5), and packing (6) from bonnet (7). Discard packing.
3. Remove stem (10), pull nut (11), and disc assembly (12) from valve body (14).
0166 00-2
TM 9-2330-330-14&P
WARNING
2. Inspect metal parts for cracks, scoring, and pitting. Replace any damaged parts.
3. If disc assembly or disc assembly mating surfaces are pitted or scored, replace entire valve
assembly.
ASSEMBLY
1. Install stem (10), pull nut (11), and disc assembly (12) in valve body (14).
2. Install new packing (6), packing retainer (5), spring (4), packing nut (3), handwheel (2), and nut (1)
on bonnet (7).
3. Install eight screws (8), new lockwashers (15), new lockwashers (9), nuts (16), new gasket (13),
and bonnet (7) on valve body (14).
FOLLOW-ON TASKS
END OF TASK
THIS WP COVERS:
Removal, Installation, Follow-On Tasks
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Direct and General Support Tool kit, general mechanic’s (item 4, WP 0171 00)
NOTE
Replace in line fuel filter when replacing hoses. (WP 0131 00)
REMOVAL
1. Loosen set screw (3) and remove knob (4) and nut (1) from D valve stem (2).
2. Remove two fitting nuts (5), fittings (6), and D valve body (7).
0167 00-1
TM 9-2330-330-14&P
NOTE
4. Disconnect two hose nuts (12) at high lever shutoff (11) and at D valve fitting (13).
“Interior View”
0167 00-2
TM 9-2330-330-14&P
INSTALLATION
3. Install two hose nuts (12) to high level shutoff (11) and to D valve fitting (13).
NOTE
5. Install two fittings (6), fitting nuts (5), and D valve body (7).
6. Install nut (1) and knob (4) to D valve stem (2) and tighten set screw (3).
FOLLOW-ON TASKS
END OF TASK
THIS WP COVERS:
Pressure Test Preparation; Pressure Test Procedure; Vacuum Test Preparation; Vacuum Test Procedure
INITIAL SETUP:
Maintenance Level Tools and Special Tools
Direct and General Support Tool kit, general mechanic’s (item 4, WP 0171 00 )
NOTE
Testing personnel must be registered with DOT in
accordance with DOT regulation 49CFR180.409.
PRESSURE TEST PREPARATION
WARNING
• Make sure tank and piping system are free of all liquid
and that tank is purged of all fuel vapor (implement the
cleaning procedures, as applicable, refer to TB 43-0212).
Failure to follow this warning may cause a spark to ignite,
resulting in serious injury or death to personnel.
0168 00-1
TM 9-2330-330-14&P
NOTE
• Select an area with minimum temperature changes,
which directly affect pressure readings. Do not perform
the pressure test in direct sunlight.
0168 00-2
TM 9-2330-330-14&P
1. Open manhole cover (2), install test plate (3), and fasten securely.
2. Ensure clamp ring (4) for manhole cover (2) is fastened securely.
3. Ensure both 3-in. (diameter) cleanout caps (1) are fastened securely.
4 Ensure vapor vent valve (5), hood clamp (6), and hose clamps (7) are fastened securely.
7. Attach regulator assembly (12) to coupling assembly (8) using two hose assemblies (11).
0168 00-3
TM 9-2330-330-14&P
8. On regulator assembly (12), close control shutoff valve (13), valve (19), draincock valve (20), and
valve (24), and open valve (21). On coupling assembly (8), close valves (14 and 15) and open
valve (16).
9. Turn valves (17 and 18/22) on regulator assembly (12) to the horizontal position for positive
pressure reading.
WARNING
0168 00-4
TM 9-2330-330-14&P
1. Open emergency valve A (25) and valves D and E (26 and 27). Close valves G and J (28 and
29).
WARNING
3. Slowly adjust regulator assembly (12) by turning regulator knob (31) clockwise to increase flow of
air into vapor return line and tank until a pressure reading of 17.5 to 18.5 in. water column (wc) is
obtained on gage (30).
5. Wait 5 minutes to verify that pressure reading remains stable at 17.5 to 18.5 in. wc.
6. Close draincock valve (20) after tank pressure has dropped to 17.5 to 18.5 in. ± 0.5 in. wc on
gage (30).
7. At the end of an additional 5 minutes, record the time and final pressure from gage (30). If
pressure drops more than 0.5 in. wc, repressurize tank per step 3 before connecting.
0168 00-5
TM 9-2330-330-14&P
CAUTION
8. Close emergency valve A (25) and monitor gage (30) on regulator assembly (12).
9. Wait 5 minutes to verify that pressure reading remains stable. If pressure drops more than 0.5 in.
wc on gage (30), go to step 10. If pressure remains at 17.5 to 18.5 in. wc, go to step 13.
0168 00-6
TM 9-2330-330-14&P
10. Look for leaks in vapor vent line (10); check vapor vent hood (7), vapor vent hose (32), and pipe
joints (33).
11. Return tank and piping system to normal atmospheric pressure by opening G valve (28) and
emergency valve A (25).
12. Repair any leaks found in vapor vent line (10) (refer to WP 0122 00). Restart test at step 1.
13. Return vapor vent line (10) to atmospheric pressure by opening draincock valve (20) of regulator
assembly (12).
14. On regulator assembly (12), close draincock valve (20) and monitor gage (30) for 5 minutes.
15. If no increase in pressure is indicated on gage (30), vapor vent valve (5) is functional. Go to step
18. If there is an increase in pressure more than 0.5 in. wc, vapor vent valve (5) is leaking. Go to
step 16.
16. Return vapor vent line (10) to atmospheric pressure by opening draincock valve (20) of regulator
assembly (12).
17. Repair any leaks found in vapor vent valve (5). Restart test at step 1.
18. Return tank and piping system to normal atmospheric pressure by opening G valve (28) and
emergency valve A (25).
19. Remove coupling assembly (8) from vapor vent line (10). Install coupling assembly (8) on
discharge port of valve B (34). Install a closed cap on the open vapor vent line (10).
20. Open emergency valve A (25). Pressurize tank and piping system according to steps 3 thru 5 and
then continue with step 21.
0168 00-7
TM 9-2330-330-14&P
0168 00-8
TM 9-2330-330-14&P
21. On regulator assembly (12), monitor gage (30) for 5 minutes to verify that pressure reading
remains stable at 17.5 to 18.5 in. wc. If pressure does not drop more than 0.5 in. wc, go to
step 22.
22. Repressurize tank and piping system according to steps 3 thru 5. Close emergency valve A (25).
Monitor gage (30) for 5 minutes. If pressure does not drop and tank is leaking, go to step 23. If
pressure drops more than 0.5 in. wc piping system is leaking. Go to step 26.
23. Locate tank leak, check cleanout caps (1), manhole cover (2) and precheck circuit, and
weld seams.
24. Return tank and piping system to atmospheric pressure by opening manifold drain valve (29) and
emergency valve A (25).
26. Locate leak in piping system, check G valve (28), D valve (26), precheck circuit, and pipe joints.
27. Return tank and piping system to atmospheric pressure by opening manifold drain valve (29) and
emergency valve A (25).
28. Repair piping system leak as required. Restart test from step 1.
0168 00-9
TM 9-2330-330-14&P
0168 00-10
TM 9-2330-330-14&P
29. Return tank and piping system to atmospheric pressure by closing emergency valve A (25).
30. Open manifold drain valve (29) and monitor gage (30) on regulator assembly (12).
31. Wait 5 minutes. If pressure on gage (30) does not increase, go to step 34. If pressure increases
more than 0.5 in. wc and emergency valve is leaking, go to step 32.
CAUTION
Although an emergency valve leak does not constitute a K
stamp (indicating compliance with DOT 49CF180.407 (h)) failure
if the leak is internal, proper emergency valve operator function
is required for safe trailer operation.
32. Return tank and piping system to atmospheric pressure by opening manifold drain valve (29) and
emergency valve A (25).
33. Repair emergency valve in accordance with WP 0164 00. Restart test from step 1.
NOTE
Do steps 34 and 35 after test has been completed.
34. Return tank and piping system to atmospheric pressure by opening manifold drain valve (29) and
emergency valve A (25).
35. Close all valves initially opened for pneumatic leak test, to allow fuel storage.
NOTE
After successful completion of various tests, DOT
regulation 49CFR180.415 requires that a tanker be stamped
with the appropriate letter (“K” stamp for leak test), as well
as the test date (month and year).
0168 00-11
TM 9-2330-330-14&P
WARNING
• Make sure tank and piping system are free of all liquid
and that tank is purged of all fuel vapor (implement the
cleaning procedures, as applicable, refer to TB 43-0212).
Failure to follow this warning may cause a spark to ignite,
resulting in serious injury or death to personnel.
1. Open manhole cover (2), install test plate (3), and fasten securely.
2. Ensure clamp ring (4) for manhole cover (2) is fastened securely.
3. Ensure both 3-in. (diameter) cleanout caps (1) are fastened securely.
0168 00-12
TM 9-2330-330-14&P
6. Attach regulator assembly (12) to hose assemblies (11), and attach hose assemblies (11) to
coupling assemblies (8).
7. On regulator assembly (12), close control shutoff valve (13) and draincock valve (20), and open
valves (21 and 24).
8. On coupling assembly (8), close valves (14 and 15) and open valve (16).
9. On regulator assembly (12), turn valves (17 and 18/22) to vertical position for negative pressure
reading.
10. Slowly adjust regulatory assembly (12) to its lowest setting by turning regulator knob (31) fully
clockwise.
0168 00-13
TM 9-2330-330-14&P
0168 00-14
TM 9-2330-330-14&P
1. Open valves (26 and 27) and emergency valve A (25). Close G valve (28) and manifold drain
valve (29).
WARNING
3. Slowly adjust regulator assembly (12) by turning regulator knob (31) counterclockwise to increase
flow of air and evacuate tank and piping system, until a vacuum reading of 6.0 in. ± 0.5 in. wc is
obtained on gage (35).
5. Wait 5 minutes to verify that pressure reading remains stable at 6.0 in. ± 0.5 in. wc on gage (35).
6. If vacuum reading increases or decreases more than 0.5 in. wc on gage (35), reevacuate tank
per steps 3 thru 5 and continue with step 7. Initial test vacuum must be at 6.0 in. ± 0.5 in. wc.
WARNING
0168 00-15
TM 9-2330-330-14&P
7. If tank is overpressurized, close control shutoff valve (13) and open draincock valve (20) to
reduce tank pressure. When tank pressure has dropped to 6.0 in. ± 0.5 in. wc, close draincock
valve (23).
8. Wait an additional 5 minutes, then record the time and final vacuum from gage (35).
9. If vacuum does not drop on gage (35), tank is leak free. If pressure drops more than 0.5 in. wc,
reevacuate tank and piping system according to steps 3 thru 5 then continue with step 8.
0168 00-16
TM 9-2330-330-14&P
10. Close emergency valve A (25) and monitor gage (35) on regulator assembly (12).
11. Wait 5 minutes. If pressure does not drop more than 0.5 in. wc on gage (35), go to step 13. If
pressure drops more than 0.5 in. wc, go to step 12.
12. Locate the leak in vapor vent line (10), check vapor vent hood (7), vapor vent hose (32), and pipe
joints (33).
14. Repair any leaks found in vapor vent valve (5). Restart test at step 1.
15 Return vapor vent line to atmospheric pressure by opening draincock valve (20) of regulatory
assembly (12).
16. On regulatory assembly (12), close draincock valve (20) and monitor gage (35) for 5 minutes.
17. If pressure on gage (35) does not increase, vapor vent is functional; go to step 20. If vacuum
increases more than 0.5 in. wc, vapor vent valve is leaking. Go to step 18.
18. Return tank and piping system to atmospheric pressure by opening G valve (28) and emergency
valve A (25).
19. Repair any leaks found in vapor vent valve (5) as required. Restart test from step 1.
20. Return tank and piping system to atmospheric pressure by opening G valve (28) and emergency
valve A (25).
0168 00-17
TM 9-2330-330-14&P
0168 00-18
TM 9-2330-330-14&P
21. Remove coupling assembly (8) from vapor vent line (10).
23. Install a closed cap on the now open vapor vent line (10).
24. Open emergency valve A (25). Evacuate tank and piping system according to steps 3 and 5, then
continue with step 25.
25. Wait 5 minutes to verify that vacuum reading on gage (35) remains stable. If vacuum does not
drop, go to step 34. If vacuum drops more than 0.5 in. wc, go to step 26.
26. Reevacuate tank and piping system according to steps 3 thru 5; then continue with step 27.
27. Close emergency valve A (25). Wait 5 minutes to verify that vacuum reading on gage (35)
remains stable. If vacuum does not drop, tank is leaking; go to 28. If vacuum drops more than 0.5
in. wc, piping system is leaking. Go to step 31.
28. Locate leak in tank, check cleanout caps (1), manhole cover (2), precheck circuit and weld
seams.
0168 00-19
TM 9-2330-330-14&P
0168 00-20
TM 9-2330-330-14&P
29. Return tank and piping system to atmospheric pressure by opening manifold drain valve (29) and
emergency valve A (25).
31. Locate leak in piping system, check G valve (28), precheck circuit, and pipe joints.
32. Return tank and piping system to atmospheric pressure by opening manifold valve (29) and
emergency valve A (25).
34. Return tank and piping system to atmospheric pressure by opening emergency valve A (25).
0168 00-21
TM 9-2330-330-14&P
36. Close manifold drain valve (29) and monitor gage (35) on regulator assembly (12).
37. Wait 5 minutes to verify that the vacuum reading on gage (35) remains stable. If the vacuum does
not increase, go to step 40. If the vacuum reading increases more than 0.5 in. wc, emergency
valve is leaking, go to step 38.
CAUTION
Although an emergency valve leak does not constitute a
K stamp (indicating compliance with DOT 49CF180.407 (h))
failure if the leak is internal, proper emergency valve operator
function is required for safe tanker operation.
38. Return tank and piping system to atmospheric pressure by opening manifold drain valve (29) and
emergency valve A (25).
39. Repair emergency valve in accordance with WP 0164 00. Restart test at step 1.
NOTE
Do steps 40 and 41 after test has been completed.
40. Return tank and piping system to atmospheric pressure by opening manifold drain valve (29) and
emergency valve A (25).
END OF TASK
0168 00-22
TM 9-2330-330-14&P
0169 00
SUPPORTING INFORMATION
TM 9-2330-330-14&P
REFERENCES 0170 00
SCOPE
This WP lists the publications referenced in this manual. These should be consulted frequently for the
latest changes or revisions to references listed in this WP and for new publications relating to material
covered in this manual.
ARMY REGULATION
FIELD MANUALS
FORMS
PAMPHLETS
TECHNICAL BULLETINS
0170 00-1
TM 9-2330-330-14&P
REFERENCES—Continued 0170 00
TECHNICAL MANUALS
0170 00-2
TM 9-2330-330-14&P
B-1. General
This introduction provides a general explanation of all maintenance and repair functions
authorized at the two maintenance levels under the Two-Level Maintenance System concept.
The MAC (immediately following the introduction) designates overall authority and responsibility
for the performance of maintenance functions on the identified end item or component. The
application of the maintenance functions to the end item or component shall be consistent with
the capacities and capabilities of the designated maintenance levels, which are shown on the
MAC in column (4) as:
Field — includes two subcolumns, Unit (C (operator/crew) and O (unit) maintenance) and
Direct Support (F) maintenance
Sustainment — includes two subcolumns, general support (H) and depot (D)
The tools and test equipment requirements (immediately following the MAC) list the tools and test
equipment (both special tools and common tool sets) required for each maintenance function as
referenced for the MAC).
The remarks (immediately following the tools and test equipment requirements) contain
supplemental instructions and explanatory notes for a particular maintenance function.
4. Adjust. To maintain or regulate, within prescribed limits, by bringing into proper position,
or by setting the operating characteristics to specified parameters.
5. Align. To adjust specified variable elements of an item to bring about optimum or desired
performance.
0171 00-1
TM 9-2330-330-14&P
7. Remove/Install. To remove and install the same item when required to perform service
or other maintenance functions. Install may be the act of emplacing, seating, or fixing
into position a spare, repair part, or module (component or assembly) in a manner to
allow the proper functioning of an equipment or system.
NOTE
The following definitions are applicable to the “repair” maintenance function services:
Inspect, test, service, adjust, align, calibrate, and/or replace.
Column (1) Group Number. Column (1) lists FGC numbers, the purpose of which is to identify
maintenance significant components, assemblies, subassemblies, and modules with the Next
Higher Assembly (NHA).
Column (2) Component/Assembly. Column (2) contains the item names of components,
assemblies, subassemblies, and modules for which maintenance is authorized.
0171 00-2
TM 9-2330-330-14&P
Column (3) Maintenance Function. Column (3) lists the functions to be performed on the item
listed in column (2). (For a detailed explanation of these functions, refer to “Maintenance
Functions” outlined above).
Column (4) Maintenance Level. Column (4) specifies each level of maintenance authorized to
perform each function listed in column (3), by indicating work time required (expressed as man-
hours in whole hours or decimals) in the appropriate subcolumn. This work time figure represents
the active time required to perform that maintenance function at the indicated level of
maintenance. If the number or complexity of the tasks within the listed maintenance function
varies at different maintenance levels, appropriate work time figures are to be shown for each
level. The work time figure represents the average time required to restore an item (assembly,
subassembly, component, module end item, or system) to a serviceable condition under typical
field operating conditions. This time includes preparation time (including any necessary
disassembly/assembly time), troubleshooting/fault location time, and quality assurance time in
addition to the time required to perform the specific tasks identified for the maintenance functions
authorized in the MAC. The symbol designations for the various maintenance functions are as
follows:
Field:
C Operator or crew maintenance
O Unit maintenance
F Direction support maintenance
Sustainment:
H General support maintenance
D Depot maintenance
NOTE
The “L” maintenance level is not included in column (4) of the MAC. Functions to this level of
maintenance are identified by a work time figure in the “H” column of column (4), and an
associated reference code is used in the REMARKS column (6). This code is keyed to the
remarks and the SRA complete repair application is explained there.
Column (5) Tools and Equipment Reference Code. Column (5) specifies, by code, those
common tool sets (not individual tools), common Test, Measurement and Diagnostic Equipment
(TMDE), and special tools, special TMDE and special support equipment required to perform the
designated function. Codes are keyed to the entries in the tools and test equipment table.
Column (6) Remarks Code. When applicable, this column contains a letter code, in alphabetical
order, which is keyed to the remarks table entries.
Column (1) Tool or Test Equipment Reference Code. The tool or test equipment reference code
correlates with a code used in column (5) of the MAC.
Column (2) Maintenance Level. The lowest level of maintenance authorized to use the tool or
test equipment.
Column (4) National Stock Number (NSN). The NSN of the tool or test equipment.
0171 00-3
TM 9-2330-330-14&P
Column (5) Tool Number. The manufacturer’s part number, model number, or type number.
Column (1) Remarks Code. The code recorded in column (6) of the MAC.
Column (2) Remarks. This column lists information pertinent to the maintenance function being
performed as indicated in the MAC.
UNIT DS GS DEPOT
C O F H D
Table 2. Tools and Test Equipment for CHASSIS, TRAILER: GENERATOR, 2 1/2-TON, 2-WHEEL, M200A1
(1) (2) (3) (5) (6)
TOOLS OR MAINTENANCE NOMENCLATURE NATIONAL STOCK TOOL
TEST LEVEL NUMBER NUMBER
EQUIPMENT
0171 00-4
TM 9-2330-330-14&P
06 ELECTRICAL SYSTEM
0171 00-5
TM 9-2330-330-14&P
0171 00-6
TM 9-2330-330-14&P
Tube Remove/
Replace 5.18 1, 4
11 REAR AXLE
0171 00-7
TM 9-2330-330-14&P
12 BRAKES
0171 00-8
TM 9-2330-330-14&P
Gladhands/Dummy Remove/
Coupling Replace 0.16 4
13 WHEELS
0171 00-9
TM 9-2330-330-14&P
15 FRAME, TOWING
ATTACHMENTS,
DRAWBARS, AND
ARTICULATION
SYSTEM
0171 00-10
TM 9-2330-330-14&P
0171 00-11
TM 9-2330-330-14&P
Cap Remove/
Replace 0.42 4
0171 00-12
TM 9-2330-330-14&P
29 AUXILIARY
GENERATOR AND
ENGINE AND
CONTROLS
0171 00-13
TM 9-2330-330-14&P
0171 00-14
TM 9-2330-330-14&P
0171 00-15
TM 9-2330-330-14&P
Voltmeter Remove/
Replace 0.33 4
0171 00-16
TM 9-2330-330-14&P
Tube Remove/
Replace 1.00 1, 4
33 SPECIAL PURPOSE
KITS
42 ELECTRICAL
EQUIPMENT
47 GAGES
(NONELECTRICAL),
WEIGHING AND
MEASURING DEVICES
Hubodometer Remove/
Replace 0.50 1, 4
0171 00-17
TM 9-2330-330-14&P
56 FILTER SEPARATORS
AND PURIFIERS
72 DISPENSING AND
SERVICING
EQUIPMENT
0171 00-18
TM 9-2330-330-14&P
Tube Remove/
Replace 4.00 1, 4
0171 00-19
TM 9-2330-330-14&P
0171 00-20
TM 9-2330-330-14&P
76 FIRE FIGHTING
EQUIPMENT
COMPONENTS
0171 00-21
TM 9-2330-330-14&P
91 CHEMICAL, BIO-
LOGICAL, AND
RADIOLOGICAL (CBR)
EQUIPMENT
0171 00-22
TM 9-2330-330-14&P
0171 00-23
TM 9-2330-330-14&P
Table 3. Remarks.
(1) (2)
REMARKS CODE REMARKS
C Brake drum repair is limited to refacing braking surface using a brake drum lathe.
F Frame assembly, fender, and cargo body repair consists of welding, straightening,
and reconditioning of damaged part or parts.
G Refer to TC 9-237 and TM 43-0139 for fender and cargo body repair.
0171 00-24
TM 9-2330-330-14&P
INTRODUCTION
Scope
This WP lists Basic Issue Items (BII) for the semitrailer to help you inventory items for safe and efficient
operation.
General
BII are required to place the semitrailer in operation, operate it, and do emergency repairs. Although
shipped separately packaged, BII must be with the semitrailer during operation and when it is transferred
between property accounts. Listing these items is your authority to request/requisition them for
replacement based on authorization of the end item by the Table of Organization and Equipment
(TOE)/Modified Table of Organization and Equipment (MTOE). Illustrations are furnished to help you find
and identify the items.
Column (1)—Illus. Number. Gives you the number of the item illustrated.
Column (2)—National Stock Number (NSN). Identifies the stock number of the item to be used for
requisitioning purposes.
Column (3)—Description, CAGEC, and Part Number. Identifies the Federal item name (in all capital
letters) followed by a minimum description when needed. The stowage location for BII is also included in
this column. The last line below the description is the Commercial and Government Entity Code (CAGEC)
(in parentheses) and the part number.
Column (4)—Unit of Measure (U/M). Indicates the measure used in performing the actual
operation/maintenance function. This measure is expressed by a two-character alphabetical abbreviation.
Column (5)—Qty. Req. Indicates the quantity of the item authorized to be used with/on the equipment.
0172 00-1
TM 9-2330-330-14&P
0172 00-2
TM 9-2330-330-14&P
7 5330-00-899-4509 GASKET EA 6
(58536) AA59326-9
0172 00-3
TM 9-2330-330-14&P
0172 00-4
TM 9-2330-330-14&P
0172 00-5
TM 9-2330-330-14&P
0172 00-6
TM 9-2330-330-14&P
END OF TASK
INTRODUCTION
General
This WP lists additional items you are authorized for the support of the semitrailer.
Column (1)—National Stock Number (NSN). This is the NSN assigned to the item that you can use to
requisition it.
Column (2)—Description, CAGEC, and Part Number (P/N). Helps you identify and request the item you
require to support this equipment.
Column (3)—Unit of Measure (U/M). Indicates the measure used in performing the actual
operation/maintenance function. This measure is expressed by a two-character alphabetical abbreviation.
Column (4)—Quantity Recommended (QTY RECM). Indicates the quantity of the item recommended to
be used with/on the equipment.
Table 1. AAL.
0173 00-1
TM 9-2330-330-14&P
Table 1. AAL—Continued.
END OF TASK
0173 00-2
TM 9-2330-330-14&P
INTRODUCTION
Scope
This WP lists expendable and durable items that you will need to operate and maintain the semirailer.
This list is for informational purposes only and is not authority to requisition the listed items. These items
are authorized to you by CTA 50-970, Expendable/Durable Items (Except Medical, Class V, Repair Parts,
and Heraldic Items), or CTA 8-100, Army Medical Department Expendable/Durable Items.
Column (1)—Item Number. This number is assigned to the entry in the list and is referenced in the initial
setup to identify the item, e.g., Compound, thread sealing (item 7, WP 0174 00).
Column (2)—Level. This column identifies the lowest level of maintenance that requires the listed item:
C = Operator/Crew
O = Organizational
Column (3)—National Stock Number (NSN). This is the NSN assigned to the item that you can use to
requisition it.
Column (4)—Item Name, Description, Commercial and Government Entity Code (CAGEC), and Part
Number (P/N). This column provides the other information you need to identify the item.
Column (5)—Unit of Measure (U/M). This code shows the physical measurement or count of an item.
0174 00-1
TM 9-2330-330-14&P
3 O Compound, antiseize
(81349) MIL-T-83483
8030-00-087-8630 1-lb can LB
9150-00-961-8995 8-oz tube TU
0174 00-2
TM 9-2330-330-14&P
12 O 7930-00-899-9534 Soap GL
(83421) 7930-00-899-9534
END OF TASK
GENERAL
This WP lists all mandatory replacement parts referenced in the initial setups and procedures. These are
items that must be replaced during maintenance whether they have failed or not.
Column (1)—Item Number. This number is assigned to the entry in the list and is referenced in the
narrative instructions to identify the item.
Column (2)—Part Number. This column identifies the part number of the item.
Column (3)— Commercial And Government Entity Code (CAGEC). This column provides the CAGEC of
the item.
Column (4)—National Stock Number (NSN). This is the NSN assigned to the item that you can use to
requisition it.
0175 00-1
TM 9-2330-330-14&P
0175 00-2
TM 9-2330-330-14&P
0175 00-3
TM 9-2330-330-14&P
0175 00-4
TM 9-2330-330-14&P
0175 00-5
TM 9-2330-330-14&P
0175 00-6
TM 9-2330-330-14&P
0175 00-7
TM 9-2330-330-14&P
0175 00-8
TM 9-2330-330-14&P
SCOPE
This WP lists standard torque values (Table 1) and provides general information for applying torque.
Special torque values and tightening sequences are included in the maintenance procedures for
applicable components.
GENERAL
Always use the torque values listed in Table 1 when the maintenance procedure does not give a specific
torque value.
Torque values are based on clean, dry threads. Reduce torque by 10% when engine oil is used as a
lubricant. Reduce torque by 20% if new plated capscrews are used.
Capscrews threaded into aluminum may require reductions in torque of 30% or more of Grade 5
capscrew torque. Capscrews threaded into aluminum must also attain two capscrew diameters of thread
engagement.
CAUTION
0176 00-1
TM 9-2330-330-14&P
CURRENT USAGE MUCH USED MUCH USED USED AT TIMES USED AT TIMES
SAE GRADE 1 OR 2 5 6 OR 7 8
NUMBER
CAPSCREW HEAD
MARKINGS
MANUFACTURER’S
MARKS MAY VARY
THESE ARE ALL
SAE GRADE 5
(3 LINE)
CAPSCREW
BODY SIZE TORQUE TORQUE TORQUE TORQUE
inches – thread lb-ft (N•m) lb-ft (N•m) lb-ft (N•m) lb-ft (N•m)
END OF TASK
0176 00-2
TM 9-2330-330-14&P
DESCRIPTION
END OF TASK
SCOPE
The RPSTL lists and authorizes spares and repair parts; special tools; special test, measurement, and
diagnostic equipment (TMDE); and other special support equipment required for performance of
organizational, direct support and general support maintenance of the M969A3 Automotive Fuel
Dispensing 5,000-Gallon Tank Semitrailer. It authorizes the requisitioning, issue, and disposition of
spares, repair parts, and special tools as indicated by the source, maintenance, and recoverability (SMR)
codes.
GENERAL
In addition to the Introduction work package, this RPSTL is divided into the following work packages.
1. Repair Parts List Work Packages. Work packages containing lists of spares and repair parts
authorized by this RPSTL for use in the performance of maintenance. These work packages also
include parts which must be removed for replacement of the authorized parts. Parts lists are
composed of functional groups in ascending alphanumeric sequence, with parts in each group
listed in ascending figure and item number sequence. Sending units, brackets, filters, and bolts
are listed with the component they mount on. Bulk materials are listed by item name in FIG.
BULK at the end of the work packages. Repair parts kits are listed separately in their own
functional group and work package. Repair parts for reparable special tools are also listed in a
separate work package. Items listed are shown on the associated illustrations.
2. Special Tools List Work Packages. Work packages containing lists of special tools, special
TMDE, and special support equipment authorized by this RPSTL (as indicated by Basis of Issue
(BOI) information in the DESCRIPTION AND USABLE ON CODE (UOC) column). Tools that are
components of common tool sets and/or Class VII are not listed.
3. Cross-Reference Indexes Work Packages. There are two cross-reference indexes work
packages in this RPSTL; the National Stock Number (NSN) Index work package and the Part
Number (P/N) work package. The National Stock Number Index work package refers you to the
figure and item number. The Part Number Index work package refers you to the figure and item
number.
EXPLANATION OF COLUMNS IN THE REPAIR PARTS LISTS AND SPECIAL TOOLS LIST WORK
PACKAGES.
ITEM NO. (Column (1)). Indicates the number used to identify items called out in the illustration.
SMR CODE (Column (2)). The SMR code containing supply/requisitioning information, maintenance
level authorization criteria, and disposition instruction, as shown in the following breakout:
0177 00-1
TM 9-2330-330-14&P
xx xx x
1st two positions: 3rd position: Who can 4th position: Who can 5th position: Who
How to get an item. Install, replace, or use complete repair* on determines disposition
item. the item. action on unserviceable Items.
*Complete repair: Maintenance capacity, capability, and authority to perform all corrective maintenance
tasks of the “Repair” function in a use/user environment in order to restore serviceability to a failed item.
Source Code. The source code tells you how you get an item needed for maintenance, repair, or
overhaul of an end item/equipment. Explanations of source codes follow:
0177 00-2
TM 9-2330-330-14&P
NOTE
Cannibalization or controlled exchange, when authorized,
may be used as a source of supply for items with the above
source codes except for those items source coded “XA” or those
aircraft support items restricted by requirements of AR 750-1.
Maintenance Code. Maintenance codes tell you the level(s) of maintenance authorized to use and repair
support items. The maintenance codes are entered in the third and fourth positions of the SMR code as
follows:
Third Position. The maintenance code entered in the third position tells you the lowest maintenance level
authorized to remove, replace, and use an item. The maintenance code entered in the third position will
indicate authorization to the following levels of maintenance:
Maintenance
Code Application/Explanation
O- Unit level/AVUM maintenance can remove, replace, and use the item.
F- Direct support/AVIM maintenance can remove, replace, and use the item.
H- General support maintenance can remove, replace, and use the item.
0177 00-3
TM 9-2330-330-14&P
L- Specialized repair activity can remove, replace, and use the item.
Fourth Position. The maintenance code entered in the fourth position tells you whether or not the item is
to be repaired and identifies the lowest maintenance level with the capability to do complete repair
(perform all authorized repair functions).
NOTE
Some limited repair may be done on the item at a lower level
of maintenance, if authorized by the Maintenance Allocation
Chart (MAC) and SMR codes.
Maintenance
Code Application/Explanation
O- Unit/AVUM is the lowest level that can do complete repair of the item.
F- Direct support/AVIM is the lowest level that can do complete repair of the item.
H- General support is the lowest level that can do complete repair of the item.
L- Specialized repair activity is the lowest level that can do complete repair of the item.
D- Depot is the lowest level that can do complete repair of the item.
B- No repair is Authorized. No parts or special tools are authorized for maintenance of “B” coded
item. However, the item may be reconditioned by adjusting, lubricating, etc., at the user level.
Recoverability Code. Recoverability codes are assigned to items to indicate the disposition action on
unserviceable items. The recoverability code is shown in the fifth position of the SMR code as follows:
Recoverability
Code Application/Explanation
Z- Nonreparable item. When unserviceable, condemn and dispose of the item at the level of
maintenance shown in the third position of the SMR code.
O- Reparable item. When uneconomically reparable, condemn and dispose of the item at the unit
level.
F- Reparable item. When uneconomically reparable, condemn and dispose of the item at the
direct support level.
H- Reparable item. When uneconomically reparable, condemn and dispose of the item at the
general support level.
0177 00-4
TM 9-2330-330-14&P
D- Reparable item. When beyond lower level repair capability, return to depot. Condemnation
and disposal of item are not authorized below depot level.
L- Reparable item. Condemnation and disposal of item are not authorized below Specialized
Repair Activity (SRA).
A- Item requires special handling or condemnation procedures because of specific reasons (such
as precious metal content, high dollar value, critical material, or hazardous material). Refer to
appropriate manuals/directives for specific instructions.
NSN (Column (3)). The NSN for an item is listed in this column.
CAGEC (Column (4)). The commercial and Government Entity Code (CAGEC) is a five-digit code which
is used to identify the manufacturer, distributor, or Government agency/activity that supplies the item.
PART NUMBER (Column (5)). Indicates the primary number used by the manufacturer (individual,
company, firm, corporation, or Government activity), which controls the design and characteristics of the
item by means of it’s engineering drawings, specifications, standards, and inspection requirements to
identify an item or range of items.
NOTE
When you use an NSN to requisition an item, the item you
receive may have a different P/N from the one listed.
DESCRIPTION AND USEABLE ON CODE (UOC) (Column (6)). This column includes the following
information.
1. The federal item name, and when required, a minimum description to identify the item.
2. P/Ns of bulk materials are referenced in this column in the line entry to be manufactured or fabricated.
3. Hardness Critical Item (HCI). A support item that provides the equipment with special protection from
electromagnetic pulse (EMP) damage during a nuclear attack.
4. The statement END OF FIGURE appears just below the last item description column (6) for a given
figure in both the repair parts list and the special tools list work packages.
QTY (Column (7)). The QTY (quantity per figure) column indicates the quantity of the item used in the
breakout sown on the illustration/figure, which is prepared for a functional group, subfunctional group, or
an assembly. A “V” appearing in this column instead of a quantity indicates that the quantity is variable
and quantity may change from application to application.
STOCK NUMBER Column. This column lists the NSN in National item identification number (NIIN)
sequence. The NIIN consists of the last nine digits of the NSN.
0177 00-5
TM 9-2330-330-14&P
FIG. Column. This column lists the number of the figure where the item is identified/located. The figures
are in numerical order in the repair parts list and special tools list work packages.
ITEM Column. The item number identifies the item associated with the figure listed in the adjacent FIG.
column. This item is also identified by the NSN listed on the same line.
2. Part Number (P/N) Index Work Package. P/Ns in this index are listed in ascending alphanumeric
sequence (vertical arrangement of letter and number combinations which places the first letter or digit
of each group in order A through Z, followed by the numbers 0 through 9 and each following letter or
digit in like order).
FIG. Column. This column lists the number of the figure where the item is identified/located in the repair
parts list and special tools list work packages.
ITEM Column. The item number is the number assigned to the item as it appears in the figure referenced
in the adjacent figure number column.
SPECIAL INFORMATION
UOC. The UOC appears in the lower left corner of the Description Column heading. Useable on codes
are shown as “UOC: …” in the Description Column (justified left) on the first line under the applicable
item/nomenclature. Uncoded items are applicable to all models. Identification of the UOCs used in the
RPSTL are:
Code Used On
C94 M969A3
Fabrication Instructions. Bulk materials required to manufacture items are listed in the bulk material
functional group of this RPSTL. Part numbers for bulk materials are also referenced in the Description
Column of the line item entry for the item to be manufactured/fabricated. Detailed fabrication instructions
for items source coded to be manufactured or fabricated are found in Appendix (x) of this manual.
Index Numbers. Items which have the word BULK in the figure column will have an index number shown
in the item number column. This index number is a cross-reference between the NSN / P/N index work
packages and the bulk material list in the repair parts list work package.
0177 00-6
TM 9-2330-330-14&P
First. Using the table of contents, determine the assembly group to which the item belongs. This is
necessary since figures are prepared for assembly groups and subassembly groups, and lists are divided
into the same groups.
Second. Find the figure covering the functional group or the subfunctional group to which the item
belongs.
Third. Identify the item on the figure and note the number(s).
Fourth. Look in the repair parts list work packages for the figure and item numbers. The NSNs and part
numbers are on the same line as the associated item numbers.
First. If you have the NSN, look in the STOCK NUMBER column NSN index work package. The NSN is
arranged in NIIN sequence. Note the figure and item number next to the NSN.
Second. Turn to the figure and locate the item number. Verify that the item is the one you are looking
for.
First. If you have the P/N and not the NSN look in the PART NUMBER column of the part number index
work package. Identify the figure and item number.
Second. Look up the item on the figure in the applicable repair parts list work package.
ABBREVIATIONS
0177 00-7/8blank
TM 9-2330-330-14&P
0178 00-1
TM 9-2330-330-14&P
0178 00-2
TM 9-2330-330-14&P
0179 00-1
TM 9-2330-330-14&P
0179 00-2
TM 9-2330-330-14&P
0180 00-1
TM 9-2330-330-14&P
0180 00-2
TM 9-2330-330-14&P
0181 00-1
TM 9-2330-330-14&P
0181 00-2
TM 9-2330-330-14&P
0182 00-1
TM 9-2330-330-14&P
0182 00-2
TM 9-2330-330-14&P
0183 00-1
TM 9-2330-330-14&P
0183 00-2
TM 9-2330-330-14&P
0184 00-1
TM 9-2330-330-14&P
0184 00-2
TM 9-2330-330-14&P
0185 00-1
TM 9-2330-330-14&P
0185 00-2
TM 9-2330-330-14&P
0186 00-1
TM 9-2330-330-14&P
0186 00-2
TM 9-2330-330-14&P
0187 00-2
TM 9-2330-330-14&P
0187 00-3/4blank
TM 9-2330-330-14&P
0188 00-1
TM 9-2330-330-14&P
GROUP 0613 BRAKE LIGHT AND MARKER LIGHT HARNESSES — Continued 0188 00
0188 00-2
TM 9-2330-330-14&P
GROUP 0613 BRAKE LIGHT, MARKER LIGHT, AND 3-IN-LINE WIRING HARNESSES 0189 00
FIGURE 12. BRAKE LIGHT, MARKER LIGHT, AND 3-IN-LINE WIRING HARNESSES
0189 00-1
TM 9-2330-330-14&P
GROUP 0613 BRAKE LIGHT, MARKER LIGHT AND 3-IN-LINE WIRING HARNESSES 0189 00
— Continued
0189 00-2
TM 9-2330-330-14&P
0190 00-2
TM 9-2330-330-14&P
0191 00-2
TM 9-2330-330-14&P
0192 00-1
TM 9-2330-330-14&P
0192 00-2
TM 9-2330-330-14&P
0193 00-1
TM 9-2330-330-14&P
GROUP 12 BRAKES
0193 00-2
TM 9-2330-330-14&P
0194 00-1
TM 9-2330-330-14&P
0194 00-2
TM 5-2330-330-14&P
0195 00-1
TM 5-2330-330-14&P
0195 00-2
TM 9-2330-330-14&P
0196 00-1
TM 9-2330-330-14&P
0196 00-2
TM 9-2330-330-14&P
0197 00-1
TM 9-2330-330-14&P
0197 00-2
TM 9-2330-330-14&P
0198 00-1
TM 9-2330-330-14&P
END OF FIGURE
0198 00-2
TM 9-2330-330-14&P
0199 00-1
TM 9-2330-330-14&P
0199 00-2
TM 9-2330-330-14&P
0200 00-1
TM 9-2330-330-14&P
ADQ1 1 MOOZZ 1R5C8 9881-0027 TUBING, AIR BRAKE 1/2 INCH, RED
MAKE FROM TUBING P/N PFT-8B-
RED-500 (98441) AS REQUIRED............. AR
ADRA 2 PFOZZ 4720-01-506-2578 06721 16626 HOSE ASSEMBLY .................................... 6
ADQ3 3 PFOZZ 4730-01-506-2048 93061 VS169PMT-8-6 FITTING, TUBE 90 DEGREE .................... 4
ADQZ 4 MOOZZ 1R5C8 9881-0022 TUBING, AIR BRAKE 1/2 INCH BLUE
MAKE FROM TUBING P/N PFT-8B-BLU
(98441) AS REQUIRED............................. AR
ADRY1 5 PAOZZ 5305-00-576-5417 80205 MS35207-360 SCREW, CAP, HEXAGON HEAD
3/8-16 X 1 .................................................. 4
ADRJ 6 PFOZZ 4310-01-506-2601 1R5C8 9674-0013 TANK,PRESSURE .................................... 1
ADRE 7 PFOZZ 4820-01-506-2586 06721 N3613AF DRAIN VALVE ........................................... 1
ADRM1 8 PFOZZ 5310-01-506-1215 1R5C8 9562-0165 NUT, SELF-LOCKING HEXAGON ............ 4
ADRS1 9 PFOZZ 1FH10 WFSS375 WASHER, FLAT 3/8 .................................. 8
ADRZ 10 PFOZZ 4820-01-106-2210 1UYK1 100-0001 VALVE, 3 WAY AIR INTERLOCK ............. 2
ADR3 11 PFOZZ 4730-01-506-2680 93061 179PMTNS-8-4 FITTING, TUBE 45 DEGREE .................... 2
ADR1 12 PFOZZ 4730-01-506-2676 93061 169PMTNS-8-4 FITTING, TUBE 90 DEGREE .................... 4
ADR5 13 PFOZZ 4730-01-506-2684 96358 AQ54-DOT-8X6 FITTING, TUBE 45 DEGREE .................... 2
ADQM 14 MOOZZ 1R5C8 9881-0020 TUBING, AIR BRAKE 3/8 MAKE FROM
TUBING P/N PFT-6B-BLU (98441) AS
REQUIRED................................................ AR
ADQA 15 PFOZZ 4730-01-470-0091 93061 169PMT-6-6 FITTING, TUBE 45 DEGREE .................... 1
ADQE 16 PFOZZ 4730-01-506-2006 93061 VS209P-8-6 BUSHING, REDUCER............................... 1
ADQJ 17 PAOZZ 4730-01-441-3483 93061 VS215PN-6 NIPPLE, CLOSE 3/8 NPT.......................... 1
ADQS 18 PFOZZ 4730-01-514-5670 1TNF3 AQ54-DOT-6X4 FITTING, TUBE 45 DEGREE .................... 1
ADQY 19 PFOZZ 4730-01-456-5915 93061 164PMT-6 FITTING, TUBE, ........................................ 1
ADQ5 20 PFOZZ 4730-01-506-2074 93061 VS68PMT-8-6 FITTING, TUBE ......................................... 8
ADQ7 21 PFOZZ 4730-01-506-2095 0DGK3 HB-607 ADAPTER, COUPLING ............................. 6
ADQ9 22 PAOZZ 5325-00-641-2800 70485 2564 GROMMET,NONMETALLIC ..................... 3
ADRC 23 PFOZZ 1R5C8 9941-0778 VALVE, DOLLY & TRLR PARK BRAKE
RELEASE, W/O HANDLE ........................ 1
ADRG 24 PAOZZ 4820-01-443-1916 94894 684-4 VALVE, PNEUMATIC TANK .................... 1
ADRK 25 PFOZZ 1R5C8 9378-0039 HANDLE, PLASTIC .................................. 1
0200 00-2
TM 9-2330-330-14&P
0201 00-1
TM 9-2330-330-14&P
0201 00-2
TM 9-2330-330-14&P
0202 00-1
TM 9-2330-330-14&P
0202 00-2
TM 9-2330-330-14&P
0203 00-1
TM 9-2330-330-14&P
0203 00-2
TM 9-2330-330-14&P
0204 00-1
TM 9-2330-330-14&P
0204 00-2
TM 9-2330-330-14&P
0205 00-1
TM 9-2330-330-14&P
0205 00-2
TM 9-2330-330-14&P
0206 00-1
TM 9-2330-330-14&P
0206 00-2
TM 9-2330-330-14&P
0207 00-1
TM 9-2330-330-14&P
0207 00-2
TM 9-2330-330-14&P
0208 00-1
TM 9-2330-330-14&P
FIG. 31 SUSPENSION
AJAG 1 PAFZZ 5305-00-726-2557 80204 B1821BH063F350N SCREW, CAP, HEXAGON HEAD ............. 8
AFAE1 2 PFFFF 2510-01-503-0716 92967 900-50 SUSPENSION, SINGLE POINT ................ 1
AJAC 3 PFFZZ 2520-01-101-1802 92967 849-01 .HANGER, TRUNNION ............................. 2
AJAD 4 PAFZZ 5306-01-347-5921 92967 10376-00 .BOLT, HEX HEAD .................................... 4
AJAM 5 PAFZZ 5310-01-098-7247 92967 895-00 .WASHER,FLAT ........................................ 2
AJAS 6 PAFZZ 4710-01-240-9431 92967 B893-02 .TUBE,METALLIC...................................... 1
AJAY 7 PAFZZ 5310-01-098-7245 92967 817-00 .WASHER,FLAT ........................................ 32
AJBA 8 PAFZZ 5310-01-098-7827 92967 841-00 .NUT,SELF-LOCKING,HEXAGON ............ 20
AJBJ 9 PAFZZ 5305-00-726-2551 80204 B1821BH063F200N .SCREW, CAP, HEXAGON HEAD ............ 16
AJBM1 10 PAFZZ 2510-01-114-3209 92967 9999-00 .SPRING ASSEMBLY, LEAF..................... 2
AJBS 11 PAFZZ 2510-01-101-2559 92967 9640-00 .PLATE,WEAR, LEAF SPRING................. 2
AJBY 12 PAFZZ 5306-01-098-7198 92967 9639-03 .BOLT, U.................................................... 4
AJCA 13 PAFZZ 2590-01-100-9001 92967 814-00 .PAD, CUSHIONING ................................. 8
AJCJ 14 PAFZZ 2510-01-100-7167 92967 9937-00 .END CAP, SPRING .................................. 4
AJCM 15 PAFZZ 2510-01-101-2890 92967 10608-00 .PLATE, ALIGNMENT, LEAF SPRING...... 4
AJCS 16 PAFZZ 2510-01-100-9270 92967 9934-02 .SEAT, LEAF SPRING............................... 4
AJCY 17 PAFZZ 5310-01-098-7244 92967 10273-00 .WASHER, FLAT ....................................... 16
AJCZ 18 PAFZZ 5310-01-499-4209 92967 11513-03 .NUT,SELF-LOCKING,HEXAGON ............ 16
AJDJ 19 PAFZZ 5306-01-098-7197 92967 10060-01 .BOLT, U.................................................... 8
AJDM1 20 PAFZZ 2520-01-101-0935 92967 891-00 .HUB, TRUNNION, UPPER....................... 2
AJDS 21 PAFZZ 5365-01-316-3300 92967 11357-00 .BUSHING, NONMETALLIC...................... 2
AJDY 22 PAFZZ 2520-01-101-2551 92967 898-00 .TRUNNION HUB, LOWER ....................... 2
AJEA 23 PAFZZ 5310-01-098-7246 92967 837-00 .WASHER, FLAT ....................................... 8
AJEJ 24 PAFZZ 5310-01-098-7236 92967 836-00 .NUT, HEXAGON ...................................... 8
AJES 25 PAFZZ 5310-00-269-4040 81349 M45913/1-10CG5C NUT, SELF-LOCKING HEXAGON ............ 8
AJEY 26 PAFZZ 5310-01-014-4280 26919 004-003081-042 WASHER, FLAT ........................................ 8
0208 00-2
TM 9-2330-330-14&P
0209 00-1
TM 9-2330-330-14&P
GROUP 1801
BODY,CAB,HOOD,AN
D HULL ASSEMBLIES.
0209 00-2
TM 9-2330-330-14&P
0210 00-1
TM 9-2330-330-14&P
FIG. 33 FENDERS
0210 00-2
TM 9-2330-330-14&P
0211 00-1
TM 9-2330-330-14&P
0211 00-2
TM 9-2330-330-14&P
0212 00-1
TM 9-2330-330-14&P
0212 00-2
TM 9-2330-330-14&P
0213 00-1
TM 9-2330-330-14&P
0213 00-2
TM 9-2330-330-14&P
0213 00-3/4blank
TM 9-2330-330-14&P
0214 00-1
TM 9-2330-330-14&P
0214 00-2
TM 9-2330-330-14&P
0215 00-1
TM 9-2330-330-14&P
0215 00-2
TM 9-2330-330-14&P
0216 00-1
TM 9-2330-330-14&P
0216 00-2
TM 9-2330-330-14&P
0217 00-1
TM 9-2330-330-14&P
0217 00-2
TM 9-2330-330-14&P
0218 00-1
TM 9-2330-330-14&P
0218 00-2
TM 9-2330-330-14&P
0219 00-1
TM 9-2330-330-14&P
0219 00-2
TM 9-2330-330-14&P
0220 00-1
TM 9-2330-330-14&P
FIG. 43 REFLECTORS
0220 00-2
TM 9-2330-330-14&P
GROUP 2210 VEHICLE I.D., INSTRUCTION PLATES, AND MOUNTING HARDWARE 0212 00
0221 00-1
TM 9-2330-330-14&P
GROUP 2210 VEHICLE I.D., INSTRUCTION PLATES, AND MOUNTING HARDWARE 0221 00
— Continued
0221 00-2
TM 9-2330-330-14&P
GROUP 2210 VEHICLE I.D., INSTRUCTION PLATES, AND MOUNTING HARDWARE 0222 00
0222 00-1
TM 9-2330-330-14&P
GROUP 2210 VEHICLE I.D., INSTRUCTION PLATES, AND MOUNTING HARDWARE 0222 00
— Continued
0222 00-2
TM 9-2330-330-14&P
0223 00-1
TM 9-2330-330-14&P
0223 00-2
TM 9-2330-330-14&P
0224 00-1
TM 9-2330-330-14&P
GROUP 29 AUXILIARY
GENERATOR AND
ENGINE AND
CONTROLS
0224 00-2
TM 9-2330-330-14&P
0225 00-1
TM 9-2330-330-14&P
0225 00-2
TM 9-2330-330-14&P
0226 00-1
TM 9-2330-330-14&P
AMJA1 1 PAOZZ 5205-01-324-8388 2X179 9.9730.032 SCREW, CAP, HEXAGON HEAD ............. 2
AMJE 2 PFOZZ 2930-01-436-2109 2X179 832.7350.007 RADIATOR, ENGINE COOLING............... 1
AMJL 3 PAOZZ 4720-01-453-2929 2X179 9485.176 OIL PIPE.................................................... 1
AML3 4 PAOZZ 2930-15-148-1969 2X179 625.4775.422 GUARD, DIESEL ENGINE ........................ 1
AMJQ 5 PAOZZ 5305-01-453-7239 2X179 9.1770.001 SCREW, CAP, HEXAGON HEAD ............. 1
AMJU 6 PAOZZ 5310-01-324-8334 2X179 9.7625.010 WASHER, FLAT ........................................ 1
AMJZ 7 PAOZZ 5340-01-325-2650 2X179 5000.3617.021 CLAMP, LOOP .......................................... 1
AMMZ1 8 PAOZZ 1R5C7 9292-0129 FITTING, BRASS, 90 DEGREE ................ 1
AMM11 9 PAOZZ 2X179 9485.083 HOSE,OIL.................................................. 1
AMK9 10 PAOZZ 5307-01-454-3501 2X179 9.6780.028 STUD, PLAIN............................................. 1
AMLA 11 PAOZZ 5310-01-324-8334 2X179 9.7625.010 WASHER, FLAT ........................................ 2
AMLE 12 PAOZZ 5310-01-324-8246 2X179 3240.018 NUT, PLAIN, HEXAGON ........................... 4
AMLQ 13 PFOZZ 2930-01-455-7597 2X179 625.8545.271 BRACE, OIL COOLER .............................. 1
AMLU 14 PAFZZ 5305-01-458-1623 2X179 1770-056 SCREW, CAP, HEXAGON HEAD ............. 1
AMLZ 15 PAFZZ 5305-01-324-8355 2X179 9.9732.074 SCREW, CAP, SOCKET HEAD ................ 3
AML1 16 PAOZZ 4920-01-455-3224 2X179 9485.177 OIL PIPE.................................................... 1
AML7 17 PAOZZ 5307-01-454-3504 2X179 9.6780.034 STUD, PLAIN............................................. 1
AML9 18 PFOZZ 2940-01-452-9419 2X179 3740.043 HEAD, FLUID FILTER ............................... 1
AMMA 19 PAOZZ 2940-01-324-5153 2X179 904.2175.040 .FILTER ELEMENT, FLUID ....................... 1
AMMQ 20 PAOZZ 5330-01-458-5601 2X179 904.4730.533 .GASKET ................................................... 2
AMMU 21 PAOZZ 9515-01-510-5881 2X179 625.6370.137 .PLATE....................................................... 1
AMK5 22 PAOZZ 5310-01-324-8325 2X179 276.4670.014 .WASHER, FLAT ....................................... 1
AMK7 23 PAOZZ 4730-01-461-1297 2X179 9.8965.021 .PLUG,PIPE ............................................... 1
AMLL 24 PAOZZ 5365-01-333-5129 2X179 9.8965.003 .PLUG,MACHINE THREAD....................... 1
AML5 25 PAOZZ 5310-01-332-8236 2X179 9.4670.058 .WASHER, FLAT ....................................... 1
0226 00-2
TM 9-2330-330-14&P
0227 00-1
TM 9-2330-330-14&P
0227 00-2
TM 9-2330-330-14&P
0228 00-1
TM 9-2330-330-14&P
0228 00-2
TM 9-2330-330-14&P
0229 00-1
TM 9-2330-330-14&P
0229 00-2
TM 9-2330-330-14&P
0230 00-1
TM 9-2330-330-14&P
0230 00-2
TM 9-2330-330-14&P
0231 00-1
TM 9-2330-330-14&P
0231 00-2
TM 9-2330-330-14&P
0232 00-1
TM 9-2330-330-14&P
0232 00-2
TM 9-2330-330-14&P
0233 00-1
TM 9-2330-330-14&P
AAPC 1 PAOZZ 4730-01-506-1798 1R5C8 9125-0147 CLAMP, HOSE, CRIMP 3/8 ...................... 3
AAPE 2 PAOZZ 4730-01-506-1815 73402 178-0404 MENDER, HOSE 1/4 ................................. 1
AAPJ 3 MOOZZ 1R5C8 9392-0219 HOSE, NONMETALLIC 1/4 INCH, MAKE
FROM HOSE P/N 4LOLA (24161), AS
REQUIRED................................................ 1
AAPM 4 PAOZZ 4730-01-506-1838 73402 104-0304 ADAPTER, STRAIGHT 3/16 X 3/8 ............ 1
AAPA 5 PFOZZ 2910-01-504-6509 2R206 TM5005 TANK, FUEL, 5 GALLON .......................... 1
AAPB 6 PA0ZZ 5310-01-502-8329 1R5C8 9562-0044 NUT, SELF-LOCKING, FLANGE
3/8-16 ........................................................ 4
AAPD 7 PA0ZZ 5310-01-280-5796 96906 MS27183-57 WASHER, FLAT 3/8 .................................. 8
AAPG 8 PA0ZZ 5305-00-269-3211 80205 MS90725-60 SCREW, CAP, HEXAGON HEAD
3/8-16 X 1 .................................................. 4
AAPS 9 PA0ZZ 4730-01-466-4498 73402 102-0404 ADAPTER, STRAIGHT ¼ X 3/8 ................ 1
AAPY 10 PAOZZ 4730-01-506-1946 1R5C8 9125-0146 CLAMP, HOSE, CRIMP 1/4 ...................... 3
AAP1 11 MOOZZ 1R5C8 9392-0220 HOSE, NONMETALLIC 3/16 INCH,
MAKE FROM HOSE P/N 70650 (61125),
AS REQUIRED .......................................... 1
AAP3 12 PAOZZ 4730-01-055-6082 73402 178-0303 MENDER, HOSE 3/16 ............................... 1
AAP5 13 PAOZZ 1R5C8 9118-0159 CAP, FUEL ............................................... 1
0233 00-2
TM 9-2330-330-14&P
0234 00-1
TM 9-2330-330-14&P
0234 00-2
TM 9-2330-330-14&P
0235 00-1
TM 9-2330-330-14&P
0235 00-2
TM 9-2330-330-14&P
0236 00-1
TM 9-2330-330-14&P
0236 00-2
TM 9-2330-330-14&P
0237 00-1
TM 9-2330-330-14&P
0237 00-2
TM 9-2330-330-14&P
0238 00-1
TM 9-2330-330-14&P
0238 00-2
TM 9-2330-330-14&P
0239 00-1
TM 9-2330-330-14&P
0239 00-2
TM 9-2330-330-14&P
0240 00-1
TM 9-2330-330-14&P
0240 00-2
TM 9-2330-330-14&P
0241 00-1
TM 9-2330-330-14&P
0241 00-2
TM 9-2330-330-14&P
0242 00-1
TM 9-2330-330-14&P
FIG. 65 ALTERNATOR
COMPONENT PARTS
0242 00-2
TM 9-2330-330-14&P
0243 00-1
TM 9-2330-330-14&P
0243 00-2
TM 9-2330-330-14&P
0244 00-1
TM 9-2330-330-14&P
0244 00-2
TM 9-2330-330-14&P
0245 00-1
TM 9-2330-330-14&P
0245 00-2
TM 9-2330-330-14&P
0246 00-1
TM 9-2330-330-14&P
0246 00-2
TM 9-2330-330-14&P
0247 00-1
TM 9-2330-330-14&P
END OF FIGURE
0247 00-2
TM 9-2330-330-14&P
0248 00-1
TM 9-2330-330-14&P
0248 00-2
TM 9-2330-330-14&P
0249 00-1
TM 9-2330-330-14&P
END OF FIGURE
0249 00-2
TM 9-2330-330-14&P
0250 00-1
TM 9-2330-330-14&P
0250 00-2
TM 9-2330-330-14&P
0251 00-1
TM 9-2330-330-14&P
0251 00-2
TM 9-2330-330-14&P
0252 00-1
TM 9-2330-330-14&P
END OF FIGURE
0252 00-2
TM 9-2330-330-14&P
0253 00-1
TM 9-2330-330-14&P
GROUP 42 ELECTRICAL
EQUIPMENT (NOT
CONTAINED IN OTHER
FUNCTIONAL GROUPS)
0253 00-2
TM 9-2330-330-14&P
0254 00-1
TM 9-2330-330-14&P
FIG. 77 HUBODOMETER
0254 00-2
TM 9-2330-330-14&P
0255 00-1
TM 9-2330-330-14&P
0255 00-2
TM 9-2330-330-14&P
0256 00-1
TM 9-2330-330-14&P
0256 00-2
TM 9-2330-330-14&P
0257 00-1
TM 9-2330-330-14&P
GROUP 56 FILTERS,
SEPARATORS, AND
PURIFIERS
0257 00-2
TM 9-2330-330-14&P
0258 00-1
TM 9-2330-330-14&P
0258 00-2
TM 9-2330-330-14&P
0259 00-1
TM 9-2330-330-14&P
0259 00-2
TM 9-2330-330-14&P
0260 00-1
TM 9-2330-330-14&P
0260 00-2
TM 9-2330-330-14&P
0261 00-1
TM 9-2330-330-14&P
0261 00-2
TM 9-2330-330-14&P
0262 00-1
TM 9-2330-330-14&P
0262 00-2
TM 9-2330-330-14&P
0263 00-1
TM 9-2330-330-14&P
0263 00-2
TM 9-2330-330-14&P
0264 00-1
TM 9-2330-330-14&P
0264 00-2
TM 9-2330-330-14&P
0265 00-1
TM 9-2330-330-14&P
0265 00-2
TM 9-2330-330-14&P
0266 00-1
TM 9-2330-330-14&P
0266 00-2
TM 9-2330-330-14&P
0267 00-1
TM 9-2330-330-14&P
GROUP 7203 PUMP PIPING AND RECIRCULATION VALVE ASSEMBLY — Continued 0267 00
0267 00-2
TM 9-2330-330-14&P
0268 00-1
TM 9-2330-330-14&P
0268 00-2
TM 9-2330-330-14&P
0269 00-1
TM 9-2330-330-14&P
0269 00-2
TM 9-2330-330-14&P
0270 00-1
TM 9-2330-330-14&P
0270 00-2
TM 9-2330-330-14&P
0271 00-1
TM 9-2330-330-14&P
0271 00-2
TM 9-2330-330-14&P
0271 00-3/4blank
TM 9-2330-330-14&P
0272 00-1
TM 9-2330-330-14&P
0272 00-2
TM 9-2330-330-14&P
0273 00-1
TM 9-2330-330-14&P
0273 00-2
TM 9-2330-330-14&P
0274 00-1
TM 9-2330-330-14&P
END OF FIGURE
0274 00-2
TM 9-2330-330-14&P
0275 00-1
TM 9-2330-330-14&P
END OF FIGURE
0275 00-2
TM 9-2330-330-14&P
0276 00-1
TM 9-2330-330-14&P
0276 00-2
TM 9-2330-330-14&P
0277 00-1
TM 9-2330-330-14&P
0277 00-2
TM 9-2330-330-14&P
0278 00-1
TM 9-2330-330-14&P
0278 00-2
TM 9-2330-330-14&P
END OF FIGURE
0278 00-3/4blank
TM 9-2330-330-14&P
0279 00-1
TM 9-2330-330-14&P
0279 00-2
TM 9-2330-330-14&P
0280 00-1
TM 9-2330-330-14&P
0280 00-2
TM 9-2330-330-14&P
0281 00-1
TM 9-2330-330-14&P
GROUP 91 CHEMICAL,
BIOLOGICAL AND
RADIOLOGICAL (CBR)
EQUIPMENT
0281 00-2
TM 9-2330-330-14&P
0282 00-1
TM 9-2330-330-14&P
0282 00-2
TM 9-2330-330-14&P
5310-00-009-5661 38 7 5935-00-167-7775 12 6
5315-00-010-3389 18 3 5935-00-167-7775 12 8
4730-00-010-3867 84 20 5935-00-167-7775 13 11
6240-00-013-1282 7 7 5935-00-167-7775 13 16
6240-00-019-0878 7 5 5330-00-172-1919 22 3
5305-00-021-3668 46 6 5330-00-172-1919 22 6
6685-00-022-7988 79 1 5306-00-174-9462 40 1
5310-00-044-3340 94 35 5308-00-174-9462 42 9
5310-00-045-3296 67 2 5306-00-174-9462 61 8
5305-00-050-9233 5 2 5306-00-174-9462 89 18
5305-00-054-5648 94 38 5310-00-176-6267 90 26
4820-00-059-9953 99 5 5331-00-182-3170 94 14
4820-00-059-9998 100 5 5310-00-186-7448 90 5
5305-00-068-0502 66 6 4730-00-188-3513 80 4
5305-00-068-0502 67 11 5325-00-204-5061 17 8
5305-00-068-0510 37 12 5331-00-205-3583 17 16
5305-00-068-0511 33 2 5305-00-207-7669 17 11
5305-00-068-0511 86 5 4730-00-223-9268 84 3
5305-00-069-5583 26 26 5305-00-225-3839 26 1
5305-00-071-2071 89 20 5305-00-225-3839 61 1
5307-00-080-2016 84 7 5310-00-225-6408 39 13
5310-00-080-6004 37 13 5310-00-225-6408 81 2
5310-00-080-6004 39 20 5306-00-225-9089 39 16
5310-00-080-6004 86 3 5306-00-226-4833 85 7
5310-00-080-6004 89 16 2910-00-238-0033 57 3
5330-00-081-5070 88 3 5315-00-243-7992 94 22
5945-00-081-9491 67 16 4730-00-244-9848 22 1
5930-00-084-7570 72 14 5305-00-245-6035 7 3
5310-00-088-1251 66 8 5331-00-248-3835 92 19
5310-00-088-1251 67 12 5331-00-248-3840 92 8
5310-00-113-3757 94 36 3120-00-255-6042 16 5
5935-00-115-2306 10 26 5310-00-261-7340 17 12
5935-00-115-2306 12 2 5331-00-263-8032 94 3
5920-00-131-9915 4 5 5305-00-269-2803 39 19
5999-00-134-5844 34 2 5305-00-269-3211 28 5
6145-00-152-6499 BULK 20 5305-00-269-3211 34 5
5305-00-165-8074 26 7 5305-00-269-3211 35 11
5305-00-165-8074 28 14 5305-00-269-3211 39 8
5310-00-167-0818 9 7 5305-00-269-3211 56 8
5310-00-167-0820 33 3 5305-00-269-3211 84 31
5310-00-167-0820 35 12 5305-00-269-3213 35 22
5310-00-167-0822 26 25 5305-00-269-3219 90 6
5935-00-167-7775 10 13 5310-00-269-4040 31 25
5935-00-167-7775 10 25 2530-00-270-3878 22 4
5935-00-167-7775 11 2 1640-00-277-1124 101 11
5935-00-167-7775 11 7 4730-00-278-4574 101 6
0284 00-1
TM 9-2330-330-14&P
5365-00-278-8803 94 7 5310-00-614-3506 42 8
4730-00-278-9211 54 7 5310-00-614-3506 54 1
5331-00-291-3268 94 42 5310-00-614-3506 59 12
5331-00-291-7337 92 3 5310-00-614-3506 61 9
5331-00-291-7384 92 5 5310-00-614-3506 64 2
3110-00-293-8997 24 3 5975-00-615-9173 93 3
3110-00-293-8998 24 1 3110-00-618-0248 24 7
5315-00-297-0879 94 31 3110-00-618-0249 24 5
1560-00-307-2780 90 22 5310-00-625-5756 35 4
3120-00-322-6430 16 10 5310-00-625-5756 101 30
2940-00-325-4438 54 4 5310-00-637-9541 84 8
5330-00-346-2732 95 13 5310-00-637-9541 86 4
5330-00-367-5005 95 6 5306-00-637-9675 24 15
5330-00-400-3513 95 7 5306-00-637-9675 32 11
2910-00-400-6861 54 12 5306-00-637-9675 32 18
2930-00-407-9270 84 11 5331-00-641-0119 92 10
5310-00-407-9566 85 6 5325-00-641-2800 23 22
4820-00-417-1120 90 15 5360-00-653-0395 95 5
5975-00-421-1317 BULK 5 5310-00-654-4537 89 6
4730-00-427-5121 19 5 5310-00-654-4537 95 2
4730-00-427-5121 21 4 5975-00-655-3136 14 7
4030-00-431-5537 92 22 5310-00-689-3877 4 4
5305-00-432-4252 72 17 5310-00-689-3877 6 4
5330-00-459-2294 50 7 5305-00-701-7628 64 11
2590-00-473-6331 104 1 5305-00-702-4523 9 1
5310-00-481-6481 27 4 4730-00-706-7761 54 11
4720-00-484-5765 BULK 11 5305-00-725-2317 82 3
5340-01-469-7199 80 26 5310-00-725-9479 84 9
2940-00-494-9491 54 5 5305-00-726-2550 81 4
5310-00-496-3676 84 13 5305-00-726-2551 31 9
5310-00-517-4192 7 2 5305-00-726-2553 64 8
2640-00-555-2824 25 4 5305-00-726-2557 31 1
5305-00-576-5417 23 5 5331-00-733-2208 94 15
5305-00-576-5417 37 15 2510-00-741-7585 29 1
5305-00-576-5417 72 10 9905-00-752-4649 10 12
5305-00-576-5417 101 32 9905-00-752-4649 10 17
5305-00-576-5417 26 12 9905-00-752-4649 10 27
5310-00-576-5752 67 17 9905-00-752-4649 11 3
5975-00-578-9364 14 3 9905-00-752-4649 11 8
5320-00-582-3494 80 28 9905-00-752-4649 12 5
5310-00-582-5965 77 2 9905-00-752-4649 12 9
5310-00-595-6057 39 9 9905-00-752-4649 13 10
5310-00-614-3505 47 6 9905-00-752-4649 13 18
5310-00-614-3506 26 6 9905-00-752-4649 74 2
5310-00-614-3506 28 13 9905-00-752-4649 76 3
5310-00-614-3506 40 2 5365-00-753-4865 17 10
0284 00-2
TM 9-2330-330-14&P
5340-00-753-9214 72 11 5310-00-959-1488 39 21
5935-00-754-9083 10 2 5940-00-983-6105 67 3
2990-00-759-3639 59 7 5940-00-983-6105 13 12
5310-00-761-6882 77 1 5310-00-984-3807 39 15
5310-00-763-8905 81 5 5305-00-984-4988 67 19
5305-00-764-2970 90 23 5305-00-984-6206 71 5
4820-00-766-8191 95 1 5305-00-984-6210 67 15
5310-00-773-7624 94 5 5935-00-987-4536 13 2
5330-00-778-7229 80 30 5305-00-988-1720 92 20
5315-00-784-0637 16 9 5305-00-989-7434 72 2
5310-00-802-4701 26 13 5305-00-990-6444 67 1
5310-00-802-4701 28 2 5305-00-993-2738 67 8
5310-00-802-4701 37 6 5305-00-995-3441 79 9
5310-00-802-4701 46 7 5975-00-995-8168 14 5
5310-00-802-4701 61 2 5306-01-009-6675 102 8
5310-00-802-4701 78 6 5310-01-014-4280 31 26
5310-00-802-4701 101 10 5330-01-019-6879 94 27
5310-00-809-4058 66 7 5330-01-024-2311 41 16
5310-00-809-4058 67 10 2610-01-045-3688 25 2
5310-00-809-8546 79 2 5330-01-047-9367 24 8
5310-00-809-8546 72 6 5975-01-050-5705 80 14
5305-00-821-3869 89 1 2590-01-054-0253 101 3
5310-00-823-8803 39 12 4730-01-055-4017 54 9
5310-00-823-8803 81 3 4730-01-055-6082 56 12
5310-00-823-8803 90 18 4330-01-060-3836 80 12
5975-00-833-1776 14 9 5330-01-060-6890 89 9
5975-00-833-1776 76 9 5330-01-060-7266 84 12
5310-00-857-5548 94 34 4320-01-060-7896 84 10
5330-00-875-8288 90 25 4820-01-060-8981 89 8
5310-00-877-5796 72 19 5330-01-060-9610 84 32
5310-00-880-5977 8 2 5330-01-060-9614 84 29
2530-00-886-1103 24 9 2940-01-061-5734 90 29
6210-00-887-8432 7 4 5310-01-061-8727 41 4
5330-00-889-5483 89 7 4730-01-062-2570 96 2
5310-00-893-9914 64 4 4730-01-065-7604 89 10
5310-00-902-6676 72 5 5330-01-065-8850 90 28
5310-00-902-6676 79 3 4730-01-065-9358 89 15
5310-00-911-2251 93 2 6680-01-065-9645 86 6
5310-00-930-9759 75 7 4730-01-066-0118 89 4
5310-00-933-8120 94 12 4820-01-066-1276 89 5
2940-00-934-7989 54 6 6210-01-069-0434 7 6
5305-00-939-9190 94 11 5330-01-071-8179 24 12
5305-00-940-9491 94 6 5340-01-074-8126 54 3
5975-00-941-5035 BULK 4 5310-01-077-3663 101 23
1560-00-949-2087 90 24 5340-01-077-4942 95 3
5360-00-958-1143 72 4 5306-01-077-5119 41 2
5310-00-959-1488 34 3 5310-01-077-6773 41 3
0284 00-3
TM 9-2330-330-14&P
5310-01-077-9426 95 16 5315-01-129-6898 16 6
5310-01-077-9647 95 15 4730-01-132-9426 83 3
5330-01-078-2005 84 15 4820-01-133-4121 98 3
5305-01-079-6771 95 9 4820-01-133-4121 100 3
4820-01-080-3435 95 12 5310-01-133-5373 17 9
5330-01-081-5070 89 3 5331-01-134-1980 98 9
5330-01-081-5070 90 21 5331-01-134-1980 99 9
5306-01-082-0019 101 4 5331-01-134-1980 100 9
5315-01-084-4427 101 15 5331-01-134-1982 98 4
4930-01-085-2652 90 7 5331-01-134-1982 100 4
4930-01-085-2652 90 20 5330-01-134-1986 41 21
4820-01-086-8687 80 3 5365-01-137-7682 84 28
5307-01-088-7388 84 2 5340-01-151-0993 36 40
5307-01-088-7388 84 5 5355-01-154-5198 86 1
5315-01-092-1953 18 4 5305-01-155-4342 86 2
4820-01-095-0938 95 8 5360-01-158-1974 16 3
4730-01-096-9398 79 4 4730-01-161-1301 36 23
5340-01-098-2069 BULK 13 3040-01-161-6611 36 5
5306-01-098-7197 31 19 2530-01-164-7125 90 27
5306-01-098-7198 31 12 4730-01-167-8069 85 3
5310-01-098-7236 31 24 3040-01-167-8118 84 26
5310-01-098-7244 31 17 2520-01-168-6845 84 17
5310-01-098-7245 31 7 4720-01-169-9891 BULK 15
5310-01-098-7246 31 23 5365-01-175-0320 85 2
5310-01-098-7247 31 5 5340-01-175-0564 30 8
5310-01-098-7827 31 8 5340-01-183-1423 72 1
4910-01-100-4984 28 4 4730-01-184-4883 89 14
2510-01-100-7167 31 14 5305-01-187-8757 33 1
2590-01-100-9001 31 13 3110-01-188-0733 84 24
2510-01-100-9270 31 16 5305-01-191-4578 92 11
2520-01-101-0935 31 20 5331-01-217-1787 94 24
2520-01-101-1802 31 3 5310-01-229-6260 01 8
2520-01-101-2551 31 22 5330-01-239-9430 94 9
2510-01-101-2559 31 11 4710-01-240-9431 31 6
2510-01-101-2890 31 15 4820-01-243-9951 82 4
4820-01-106-2210 23 10 4730-01-244-3552 96 4
5305-01-106-9541 39 11 4730-01-244-3552 97 1
5305-01-107-3549 26 20 5305-01-256-5202 80 20
2510-01-114-3209 31 10 6645-01-263-9434 74 8
5310-01-116-4765 24 10 4730-01-271-7981 83 4
5310-01-117-2404 24 11 4730-01-274-1830 79 5
5310-01-121-8521 72 18 2920-01-279-3948 65 1
4820-01-124-8894 90 10 5310-01-280-5795 34 4
5315-01-124-9075 98 2 5310-01-280-5796 32 2
5315-01-124-9075 99 2 5310-01-280-5796 32 12
5315-01-124-9075 100 2 5310-01-280-5796 32 19
0284 00-4
TM 9-2330-330-14&P
5310-01-280-5796 37 2 5305-01-324-8388 62 11
5310-01-280-5796 56 7 5340-01-325-2650 49 7
5310-01-280-5796 64 6 5310-01-325-7141 66 2
5310-01-280-5796 72 9 5305-01-325-8387 75 2
5310-01-280-5796 75 3 5307-01-327-3439 50 10
5310-01-280-5796 87 2 5307-01-327-3439 60 1
5310-01-280-5796 103 2 5340-01-327-3444 51 3
5310-01-280-5796 104 3 5340-01-328-4418 16 11
4730-01-284-6397 95 4 5330-01-328-6090 17 3
4720-01-287-9322 BULK 16 5310-01-332-8236 49 35
4720-01-293-4415 BULK 8 5310-01-332-8236 51 12
4820-01-294-1857 98 5 5365-01-333-5129 49 34
4730-01-297-3765 92 1 5305-01-333-5381 47 4
5310-01-303-3917 9 2 5310-01-340-8352 50 4
5310-01-308-8205 26 2 5310-01-340-8352 53 3
2530-01-311-8410 KITS 1 5310-01-340-8352 60 3
4330-01-312-2797 80 13 5310-01-340-8352 62 8
5310-01-312-4959 4 3 5310-01-340-8352 63 14
5310-01-312-4959 6 3 5305-01-341-2906 62 10
5310-01-312-4960 102 2 5307-01-341-2950 50 6
5340-01-314-2961 18 2 5307-01-341-2950 53 1
2530-01-314-4392 KITS 6 5307-01-341-2950 60 7
5315-01-315-3614 18 6 5307-01-341-2950 62 9
5365-01-316-3300 31 21 5975-01-343-2254 67 5
4720-01-316-4673 BULK 14 5975-01-343-2256 67 6
5315-01-316-7547 30 9 5306-01-347-5921 31 4
2530-01-316-9165 18 1 5310-01-349-0759 24 17
3130-01-317-2625 84 30 5310-01-349-0759 28 11
5330-01-323-5455 48 2 5961-01-350-7227 13 13
5306-01-323-8814 51 13 5330-01-351-7676 50 11
5305-01-323-8927 63 11 5310-01-351-7802 55 4
5305-01-323-8928 63 9 5331-01-354-4162 99 4
5305-01-324-0950 63 13 4810-01-355-4678 98 1
5365-01-324-3425 51 4 5315-01-357-0826 18 7
2940-01-324-5153 49 29 5305-01-359-1367 17 5
5310-01-324-8246 49 22 2530-01-359-8091 17 4
5310-01-324-8246 50 5 5305-01-360-5282 65 15
5310-01-324-8246 53 4 5330-01-362-4994 65 17
5310-01-324-8246 62 7 4210-01-362-5567 103 3
5310-01-324-8325 49 32 4720-01-364-3393 BULK 17
5310-01-324-8334 49 6 6150-01-367-0599 9 5
5310-01-324-8334 49 21 3030-01-367-7487 62 2
5310-01-324-8343 47 3 5310-01-374-1809 9 3
5310-01-324-8343 57 5 5975-01-374-5273 BULK 6
5310-01-324-8343 66 3 3040-01-382-8736 22 2
5305-01-324-8355 49 25 4730-01-384-1441 22 5
5205-01-324-8388 49 1 5310-01-386-3517 26 18
0284 00-5
TM 9-2330-330-14&P
5307-01-389-3445 42 6 5310-01-430-7191 65 3
4330-01-393-5280 80 6 6110-01-431-2271 65 16
4330-01-393-5834 80 11 3110-01-431-4526 65 20
4330-01-393-5835 80 5 5975-01-432-4122 14 2
5310-01-394-3524 82 2 5975-01-432-4122 76 7
5330-01-394-7944 59 11 5330-01-433-9203 92 26
5330-01-394-7944 60 5 5330-01-433-9203 92 29
2590-01-395-0523 48 1 5330-01-433-9474 80 32
5330-01-395-0878 60 2 2930-01-436-2109 49 2
5330-01-398-8741 82 7 4730-01-441-3483 23 17
4730-01-400-3146 20 4 5945-01-441-9279 10 19
5340-01-406-4189 84 4 4820-01-443-1916 23 24
5305-01-406-5528 64 5 5310-01-446-0272 35 3
5305-01-406-5528 3 4 5310-01-446-0272 101 29
5305-01-406-5528 32 1 2815-01-446-2035 47 1
5305-01-406-5528 102 5 6140-01-446-9506 8 10
5305-01-406-5528 103 1 4720-01-448-6041 BULK 18
5305-01-406-5528 104 4 2590-01-450-0304 77 3
5310-01-417-1045 90 11 2990-01-452-7605 50 3
4930-01-420-7874 41 1 2940-01-452-9419 49 28
5930-01-420-9746 72 15 3020-01-452-9472 62 1
5310-01-421-7439 26 19 4720-01-453-2929 49 3
5310-01-421-7439 89 19 4710-01-453-3273 51 14
5340-01-423-0791 80 31 4710-01-453-3278 51 5
5325-01-423-3138 80 29 2815-01-453-4065 63 12
5340-01-423-3255 80 7 5330-01-453-5497 53 8
5310-01-423-3724 80 10 5310-01-453-7080 60 8
5310-01-423-3728 80 25 5310-01-453-7095 63 7
5310-01-423-3729 80 8 5310-01-453-7096 63 5
5310-01-423-3730 80 22 5306-01-453-7232 63 4
5310-01-423-4035 80 9 5305-01-453-7239 49 5
5310-01-423-4036 80 24 5310-01-453-8661 62 4
5330-01-423-9479 80 18 5310-01-453-8664 62 3
5305-01-424-0082 80 21 3020-01-453-9083 62 5
5331-01-424-3860 41 10 5360-01-454-1830 92 35
4820-01-424-6203 KITS 4 5307-01-454-3501 49 20
5920-01-424-6740 80 15 5307-01-454-3503 50 2
5305-01-424-8152 38 6 5307-01-454-3504 60 10
5305-01-424-8152 78 5 5307-01-454-3504 49 27
4820-01-424-9099 KITS 3 5305-01-454-3506 51 2
9905-01-425-2196 80 27 4140-01-454-3508 63 15
5305-01-425-2425 87 1 5307-01-454-3517 66 4
9905-01-425-3750 80 23 4140-01-454-4074 63 8
4330-01-429-5981 80 19 4920-01-455-3224 49 26
5310-01-430-7169 65 2 5340-01-455-3824 63 3
4140-01-430-7170 65 4 5340-01-455-3825 63 2
0284 00-6
TM 9-2330-330-14&P
2930-01-455-7597 49 23 5310-01-482-0431 7 1
5305-01-456-1139 92 37 5305-01-482-4487 32 6
2910-01-456-2273 92 25 6220-01-482-5574 5 1
4730-01-456-5915 23 19 6220-01-482-6113 5 1
2815-01-456-7605 92 7 6220-01-482-9850 6 2
2510-01-456-7850 92 28 3010-01-485-3100 41 25
5330-01-456-9662 92 6 5340-01-486-0635 41 24
5330-01-456-9663 92 9 5310-01-486-4256 41 22
5315-01-457-2803 92 34 5365-01-490-5797 92 21
3030-01-457-8833 64 13 5315-01-493-4685 94 19
5306-01-458-1618 57 6 2530-01-499-3135 17 1
5305-01-458-1622 50 8 2530-01-499-3159 17 1
5305-01-458-1623 49 24 2530-01-499-3170 19 6
5305-01-458-1623 63 6 5310-01-499-3372 17 6
5306-01-458-1625 51 7 5325-01-499-3380 17 7
5306-01-458-1625 55 1 5310-01-499-3382 17 2
5307-01-458-1627 53 9 4730-01-499-3385 17 14
5331-01-458-2589 53 7 3120-01-499-3388 17 17
5310-01-458-4305 53 6 5360-01-499-3396 16 1
5310-01-458-4307 60 4 4810-01-499-3407 19 2
5310-01-458-4309 51 8 5310-01-499-3459 17 13
5310-01-458-4309 55 2 5340-01-499-3481 19 7
5330-01-458-5601 49 30 5310-01-499-3569 8 1
5365-01-458-6645 60 6 5340-01-499-3618 16 4
5340-01-458-7226 47 2 5310-01-499-4209 31 18
5340-01-458-8470 92 12 5340-01-502-8279 26 21
5340-01-458-8586 53 2 5340-01-502-8282 26 23
5340-01-458-8630 63 10 5310-01-502-8283 26 27
4710-01-459-0003 55 5 5340-01-502-8285 26 15
2910-01-459-0148 57 2 5340-01-502-8286 28 1
5340-01-459-1516 53 10 5315-01-502-8308 26 4
5315-01-459-1812 63 1 5310-01-502-8323 26 17
4010-01-461-0033 92 23 5310-01-502-8323 28 12
4730-01-461-1297 49 33 5310-01-502-8323 40 3
5310-01-461-1300 26 24 5310-01-502-8323 42 7
5360-01-461-5852 92 4 5310-01-502-8323 54 13
5310-01-463-4929 9 8 5310-01-502-8323 64 1
5310-01-463-4929 101 5 5310-01-502-8323 89 17
2920-01-463-5526 66 1 5310-01-502-8329 3 2
4730-01-466-4498 56 9 5310-01-502-8329 26 14
5360-01-466-5850 92 33 5310-01-502-8329 28 3
5310-01-467-9965 39 14 5310-01-502-8329 32 3
5925-01-469-0075 67 18 5310-01-502-8329 32 14
6140-01-469-9184 8 10 5310-01-502-8329 32 21
4730-01-470-0091 23 15 5310-01-502-8329 33 8
6620-01-470-6835 74 9 5310-01-502-8329 35 10
5310-01-476-4801 40 17 5310-01-502-8329 37 3
0284 00-7
TM 9-2330-330-14&P
5310-01-502-8329 37 14 5340-01-502-8696 32 10
5310-01-502-8329 39 17 5340-01-502-8696 32 23
5310-01-502-8329 56 6 5340-01-502-8697 35 28
5310-01-502-8329 64 9 5340-01-502-8698 35 13
5310-01-502-8329 72 8 5306-01-502-8710 35 24
5310-01-502-8329 87 3 5340-01-502-8719 35 25
5310-01-502-8329 89 2 5340-01-502-8724 35 26
5310-01-502-8329 90 4 5340-01-502-8729 81 6
5310-01-502-8329 102 1 5340-01-502-8731 35 21
5310-01-502-8329 103 4 6220-01-502-8734 35 9
5310-01-502-8329 104 2 6220-01-502-8737 35 23
5310-01-502-8330 26 8 5340-01-502-8738 39 18
5310-01-502-8330 37 7 5306-01-502-8739 39 3
5310-01-502-8330 38 9 5340-01-502-8741 39 10
5310-01-502-8330 46 8 5340-01-502-8756 81 7
5310-01-502-8330 59 5 5340-01-502-8758 84 19
5310-01-502-8330 61 6 5310-01-502-8759 85 4
5310-01-502-8330 78 7 5305-01-502-8760 85 5
5310-01-502-8330 101 13 5315-01-502-8761 84 25
5340-01-502-8331 28 10 5325-01-502-8762 84 27
5340-01-502-8332 28 9 5310-01-502-8763 84 14
5330-01-502-8335 1 6 5340-01-502-8766 89 13
9330-01-502-8339 1 10 5340-01-502-8776 102 3
5315-01-502-8342 30 1 5340-01-502-8777 102 4
5306-01-502-8344 30 3 5340-01-502-8780 102 6
5310-01-502-8369 30 4 5340-01-502-8785 102 9
5310-01-502-8371 30 6 5340-01-502-8788 102 10
5305-01-502-8411 1 7 5340-01-502-8790 102 12
5305-01-502-8415 1 5 2530-01-502-9081 KITS 7
4930-01-502-8434 34 1 2510-01-502-9161 27 1
5340-01-502-8463 32 15 2540-01-502-9185 39 2
5310-01-502-8467 24 14 5940-01-502-9386 1 1
5340-01-502-8528 32 22 5940-01-502-9388 1 9
5340-01-502-8547 81 1 6680-01-502-9390 1 4
5340-01-502-8659 26 16 5975-01-502-9391 1 3
5340-01-502-8661 26 5 5365-01-502-9393 1 2
5340-01-502-8662 26 11 3130-01-502-9395 17 15
5340-01-502-8663 26 10 3130-01-502-9445 17 18
5340-01-502-8666 33 5 6150-01-502-9447 19 3
5340-01-502-8667 33 9 6150-01-502-9449 19 8
5340-01-502-8667 35 20 6680-01-502-9521 77 4
5340-01-502-8673 33 13 5365-01-502-9523 84 33
6210-01-502-8676 33 4 5365-01-502-9551 19 4
6210-01-502-8677 33 15 4730-01-502-9555 19 1
5340-01-502-8681 35 16 2510-01-502-9566 26 9
5340-01-502-8689 35 27 2590-01-502-9569 26 3
0284 00-8
TM 9-2330-330-14&P
2540-01-502-9571 32 5 5306-01-504-6498 8 16
2540-01-502-9571 KITS 2 2910-01-504-6509 56 5
2541-01-502-9576 26 22 5340-01-504-6510 59 4
2590-01-502-9582 30 10 5340-01-504-6525 40 10
3040-01-502-9794 30 5 2990-01-504-6529 KITS 8
2805-01-502-9885 50 9 2990-01-504-6529 59 9
3020-01-502-9926 85 1 2510-01-504-6535 40 12
2540-01-502-9942 32 13 2510-01-504-6539 40 13
2540-01-502-9947 32 20 5340-01-504-6540 40 4
2510-01-503-0241 33 11 2510-01-504-6545 40 14
4710-01-503-0243 35 19 5340-01-504-6553 40 5
4730-01-503-0244 84 21 2510-01-504-6558 40 6
4730-01-503-0245 89 12 2510-01-504-6565 40 24
4730-01-503-0247 75 10 2510-01-504-6588 40 22
4730-01-503-0247 88 1 2510-01-504-6592 40 25
4730-01-503-0247 90 1 2540-01-504-6825 94 43
4730-01-503-0247 91 1 5340-01-504-6827 101 22
2510-01-503-0304 33 6 5340-01-504-6831 101 14
2510-01-503-0307 33 7 5340-01-504-6833 101 28
2510-01-503-0309 33 12 5340-01-504-6837 101 17
4820-01-503-0310 92 36 5315-01-504-6841 101 16
2510-01-503-0313 33 10 5310-01-504-6843 101 24
2530-01-503-0331 15 1 5307-01-504-6845 101 25
2540-01-503-0396 32 17 5310-01-504-6851 101 26
2540-01-503-0413 32 9 5305-01-504-6855 84 18
4030-01-503-0447 29 2 5331-01-504-6856 84 23
4030-01-503-0447 39 5 5340-01-504-6861 38 8
4030-01-503-0447 42 4 4820-01-504-6863 94 40
4030-01-503-0537 39 4 5320-01-504-6880 44 1
4820-01-503-0710 92 24 5320-01-504-6880 45 1
2510-01-503-0716 31 2 5320-01-504-6880 46 2
6625-01-503-1773 2 1 7690-01-504-6901 45 9
5340-01-504-2879 40 23 4820-01-504-6925 94 37
5925-01-504-6095 67 14 7690-01-504-6947 45 10
5310-01-504-6132 16 8 7690-01-504-6952 45 8
9390-01-504-6187 43 1 5330-01-504-6964 94 41
5340-01-504-6258 61 7 4820-01-504-6971 94 2
5340-01-504-6269 61 11 5360-01-504-6975 94 17
5340-01-504-6273 61 3 5340-01-504-6980 94 29
5340-01-504-6277 61 5 4820-01-504-6981 94 8
5340-01-504-6388 61 12 4730-01-504-7020 94 39
5340-01-504-6391 61 13 3040-01-504-7052 94 16
5340-01-504-6407 37 9 5340-01-504-7309 98 6
5340-01-504-6407 67 4 5340-01-504-7309 99 6
5340-01-504-6422 67 9 5340-01-504-7309 100 6
2990-01-504-6476 61 4 5340-01-504-7321 38 1
0284 00-9
TM 9-2330-330-14&P
5340-01-504-7331 38 3 3130-01-506-0787 65 12
5315-01-504-7332 38 4 5340-01-506-0985 64 10
5315-01-504-7332 38 11 5977-01-506-1001 65 18
5315-01-504-7333 38 5 5340-01-506-1011 75 14
5315-01-504-7333 38 12 5340-01-506-1023 75 20
4710-01-504-7417 94 18 6685-01-506-1061 79 8
3040-01-504-7418 94 26 5340-01-506-1076 3 5
3040-01-504-7419 94 23 5305-01-506-1081 65 5
3040-01-504-7425 98 10 5310-01-506-1087 65 6
3040-01-504-7425 100 10 5305-01-506-1119 6 1
3040-01-504-7426 99 3 5305-01-506-1119 9 6
5305-01-504-7427 98 7 5305-01-506-1119 101 1
5305-01-504-7427 99 7 6685-01-506-1151 79 7
5305-01-504-7427 100 7 5310-01-506-1215 23 8
3040-01-504-7438 101 20 5310-01-506-1215 101 34
4820-01-504-7438 99 1 6150-01-506-1260 12 1
5340-01-504-7439 98 8 6150-01-506-1271 12 7
5340-01-504-7439 99 8 6150-01-506-1279 11 1
5340-01-504-7439 100 8 6150-01-506-1286 11 6
3040-01-504-7440 101 27 3020-01-506-1289 64 12
5306-01-504-7441 101 21 6150-01-506-1300 68 2
5975-01-504-7503 37 8 5940-01-506-1319 8 11
5975-01-504-7503 67 13 5940-01-506-1319 68 1
6160-01-504-7515 8 3 5940-01-506-1319 69 2
6160-01-504-7523 8 4 4710-01-506-1776 75 1
5940-01-504-7527 8 5 4730-01-506-1798 56 1
5940-01-504-7527 8 13 4730-01-506-1815 56 2
6160-01-504-7532 40 26 4730-01-506-1838 56 4
6110-01-504-7539 3 1 5330-01-506-1859 73 2
3120-01-504-7543 101 18 4730-01-506-1946 56 10
5340-01-504-7798 40 15 4730-01-506-2006 21 3
5340-01-504-7802 40 20 4730-01-506-2006 23 16
5340-01-504-7810 40 8 4730-01-506-2048 23 3
5340-01-504-7814 40 9 4730-01-506-2074 23 20
3040-01-504-7825 101 19 4730-01-506-2095 23 21
5340-01-504-8556 32 4 5940-01-506-2488 68 9
3110-01-504-8557 92 18 5940-01-506-2490 8 12
3110-01-504-8557 92 32 5940-01-506-2490 68 11
4820-01-504-8923 92 30 5940-01-506-2490 69 7
4820-01-504-8924 92 31 5940-01-506-2497 8 14
4730-01-504-8927 89 11 5940-01-506-2500 69 8
5340-01-506-0543 64 7 5940-01-506-2500 76 4
5340-01-506-0554 64 3 5940-01-506-2504 8 6
5340-01-506-0567 64 14 5940-01-506-2504 8 8
5925-01-506-0593 67 20 5940-01-506-2504 70 1
3130-01-506-0783 65 8 4720-01-506-2578 23 2
0284 00-10
TM 9-2330-330-14&P
4820-01-506-2586 23 7 5940-01-508-5912 69 4
5940-01-506-2589 8 9 5940-01-508-5912 71 6
5940-01-506-2589 68 3 5940-01-508-5912 74 1
5940-01-506-2589 68 7 5940-01-508-5912 76 5
5940-01-506-2596 70 3 5940-01-508-5919 13 19
4310-01-506-2601 23 6 5940-01-508-5925 10 18
5975-01-506-2618 14 8 5940-01-508-5931 69 3
6150-01-506-2626 74 4 5940-01-508-5931 76 1
6150-01-506-2635 74 7 3120-01-508-5969 94 28
4810-01-506-2637 75 15 5340-01-508-5979 35 5
6150-01-506-2638 74 6 5315-01-508-5988 35 7
5305-01-506-2643 73 7 4730-01-508-5999 79 6
4730-01-506-2676 23 12 5305-01-508-6013 47 5
4730-01-506-2680 23 11 4010-01-508-6020 35 8
4730-01-506-2684 23 13 5305-01-508-6037 35 6
4710-01-506-2702 73 1 5305-01-508-6037 101 31
4730-01-506-2707 73 3 2510-01-508-6055 42 10
2530-01-506-2721 24 2 2510-01-508-6055 42 12
2530-01-506-2738 24 16 2590-01-508-6058 30 7
5340-01-506-2787 37 4 4730-01-508-6074 71 1
5340-01-506-2838 37 10 4730-01-508-6130 90 3
5340-01-506-2859 46 9 5305-01-508-6135 40 16
4710-01-506-2883 90 2 5310-01-508-6136 40 18
5340-01-506-2895 46 5 5340-01-508-6208 9 4
5340-01-506-2901 46 11 5305-01-508-6246 4 2
5340-01-506-2928 46 4 5340-01-508-6682 72 16
7690-01-506-2946 46 1 5340-01-508-6874 42 1
6220-01-506-2956 43 3 5305-01-508-6879 90 17
6220-01-506-2958 43 2 5310-01-508-6889 90 19
4730-01-506-3267 83 1 5330-01-508-6904 42 3
2530-01-506-3298 20 1 5340-01-508-6906 42 2
6130-01-506-3502 4 1 5340-01-508-6911 101 12
2530-01-507-8611 24 13 5310-01-508-6918 78 3
5920-01-508-4243 4 6 5310-01-508-6921 78 4
5930-01-508-4255 71 3 5340-01-508-6937 37 11
5930-01-508-4257 71 4 5340-01-508-6940 82 1
5306-01-508-5764 24 6 4730-01-508-6961 90 14
5310-01-508-5774 32 8 4730-01-508-7237 82 5
5305-01-508-5775 27 2 4730-01-508-7237 90 16
5305-01-508-5889 27 3 4820-01-508-7369 94 4
5340-01-508-5897 35 1 3040-01-508-7384 94 21
5340-01-508-5902 35 2 3040-01-508-7390 94 20
5310-01-508-5907 27 5 4030-01-508-7449 94 32
5310-01-508-5907 47 7 4820-01-508-7765 83 2
5310-01-508-5908 20 3 4730-01-508-7806 83 5
6680-01-508-5909 74 10 4820-01-508-7855 100 1
0284 00-11
TM 9-2330-330-14&P
6680-01-509-3963 78 1 3020-20-000-5216 36 30
5306-01-510-2708 46 10 3040-20-000-5217 36 12
5306-01-510-2708 75 19 3020-20-000-5218 36 39
5306-01-510-2708 102 7 3020-20-000-5220 36 22
5306-01-510-4972 30 11 3020-20-000-5221 36 21
9515-01-510-5881 49 31 4730-20-000-5222 36 25
2530-01-510-6121 25 3 4730-20-000-5223 36 15
5331-01-510-6944 41 17 4730-20-000-5224 36 17
5330-01-510-7082 33 14 5340-20-000-5228 36 38
5330-01-511-1565 91 5 5340-20-000-5230 36 19
4730-01-511-5081 91 3 5340-20-000-5231 36 8
3040-01-511-5482 99 10 5315-20-000-5233 36 13
2510-01-511-5621 40 7 5305-20-000-5234 36 14
4730-01-511-6206 91 10 5330-20-000-5235 36 24
2910-01-511-8382 53 5 5306-20-000-5237 36 11
5305-01-512-0581 54 2 5305-20-000-5238 36 33
5305-01-512-0581 59 13 5305-20-000-5239 36 34
4010-01-514-2386 28 6 5310-20-000-5240 36 4
5930-01-514-2439 93 1 5305-20-000-5241 36 28
5930-01-514-2442 73 4 5305-20-000-5242 36 27
5930-01-514-2450 97 2 5305-20-000-5243 36 18
5310-01-514-2751 73 6 5331-20-000-5244 36 16
5305-01-514-2774 101 9 5310-20-000-5246 36 2
4730-01-514-5670 23 18 5310-20-000-5247 36 7
4820-01-517-3465 21 2 5310-20-000-5251 36 3
9905-01-517-8477 46 3 5310-20-000-5254 36 26
9905-01-518-0032 45 7 4930-20-000-5262 36 35
9905-01-518-0033 45 4 4930-20-000-5263 36 9
9905-01-518-0034 45 3 5365-20-000-5272 36 10
9905-01-518-0035 45 2 5365-20-000-5273 36 6
9905-01-518-0036 45 6 5365-20-000-5275 36 29
9905-01-518-1227 44 6 5365-20-000-5276 36 20
9905-01-518-1228 44 5 5975-20-000-5281 36 31
9905-01-518-1229 44 2 6105-20-000-5286 36 32
9905-01-518-1230 44 3 5945-20-000-5324 36 37
9905-01-518-1231 44 4 5930-20-000-5328 36 36
9905-01-518-1232 44 8 4930-20-000-5356 36 1
9905-01-518-1233 44 7 5320-99-807-2969 38 2
9905-01-518-3264 45 5 5320-99-807-2969 61 14
5305-01-523-0373 85 9
4330-01-524-9490 80 1
2530-01-526-8495 16 2
2530-01-527-4609 25 1
2930-15-148-1969 49 4
2805-15-148-1970 60 9
2920-15-155-5288 50 1
0284 00-12
TM 9-2330-330-14&P
0285 00-1
TM 9-2330-330-14&P
1R5C8 108-6110-1 13 1
1R5C8 108-6110-2 10 1
1R5C8 108-6110-3 13 14
1R5C8 108-6110-4 10 14
1R5C8 108-6110-5 10 20
1R5C8 108-6110-5-1 10 21
1R5C8 108-6110-5-2 10 22
1R5C8 108-6110-5-3 10 23
1R5C8 108-6110-5-4 10 24
19207 10936691 2990-00-759-3639 59 7
3D6E9 10-X-1421 5305-01-359-1367 17 5
08302 11028 5310-00-481-6481 27 4
63576 110700 4820-01-517-3465 21 2
24975 111-34 3130-01-506-0783 65 8
24975 111-35 65 9
24975 111-40 3130-01-506-0787 65 12
39428 1120A23 BULK 7
24975 112-74 65 11
24975 113-46 65 10
92967 11357-00 5365-01-316-3300 31 21
24975 114-164 65 7
24975 114-255 65 19
92967 11513-03 5310-01-499-4209 31 18
19207 11597619 5330-01-065-8850 90 28
19207 11668089 5340-01-074-8126 54 3
19207 11668541 4930-01-085-2652 90 7
27966 11668541 4930-01-085-2652 90 20
19207 11670911 4730-01-066-0118 89 4
14109 11670912 4730-01-065-9358 89 15
19207 11670913 4730-01-065-7604 89 10
19207 11670914 5330-01-081-5070 89 3
19207 11670914 5330-01-081-5070 90 21
19207 11670914 5330-00-081-5070 88 3
19207 11670915 5330-01-060-6890 89 9
19207 11685880 2940-01-061-5734 90 29
49181 1177860 39 7
2X179 11LD626-3 2815-01-446-2035 47 1
24975 120-111 5310-01-506-1087 65 6
35510 120-128 5310-01-430-7169 65 2
35510 120-129 5310-01-430-7191 65 3
24975 120-153 5305-01-506-1081 65 5
30389 1201PG-1-A-2L-0/100 6685-00-022-7988 79 1
35510 120-26 65 13
35510 120-289 65 14
78500 1205-Q-2123 5330-01-328-6090 17 3
78500 1205X726 5331-00-205-3583 17 16
78500 1218G85 5315-00-784-0637 16 9
3D6E9 1225B496 3120-00-255-6042 16 5
0285 00-2
TM 9-2330-330-14&P
0285 00-3
TM 9-2330-330-14&P
0285 00-4
TM 9-2330-330-14&P
0285 00-5
TM 9-2330-330-14&P
0285 00-6
TM 9-2330-330-14&P
0285 00-7
TM 9-2330-330-14&P
0285 00-8
TM 9-2330-330-14&P
0285 00-9
TM 9-2330-330-14&P
0285 00-10
TM 9-2330-330-14&P
0285 00-11
TM 9-2330-330-14&P
0285 00-12
TM 9-2330-330-14&P
0285 00-13
TM 9-2330-330-14&P
0285 00-14
TM 9-2330-330-14&P
1R5C8 9392-0219 56 3
1R5C8 9392-0220 56 11
1R5C8 9395-0043 2530-01-507-8611 24 13
24617 9419476 5310-00-984-3807 39 15
2X179 9.4670.058 5310-01-332-8236 49 35
2X179 9.4670.058 5310-01-332-8236 51 12
2X179 9.4670.059 5310-01-351-7802 55 4
2X179 9.4670.061 5310-01-458-4309 51 8
2X179 9.4670.061 5310-01-458-4309 55 2
2X179 9485.083 49 10
2X179 9485.176 4720-01-453-2929 49 3
2X179 9485.177 4920-01-455-3224 49 26
2X179 9571.229 51 1
13548 98107 9390-01-504-6187 43 1
1R5C8 9543-0036 2540-01-502-9571 32 5
1R5C8 9562-0009 5310-01-508-6918 78 3
1R5C8 9562-0044 5310-01-502-8329 3 2
1R5C8 9562-0044 5310-01-502-8329 26 14
1R5C8 9562-0044 5310-01-502-8329 28 3
1R5C8 9562-0044 5310-01-502-8329 32 3
1R5C8 9562-0044 5310-01-502-8329 32 14
1R5C8 9562-0044 5310-01-502-8329 32 21
1R5C8 9562-0044 5310-01-502-8329 33 8
1R5C8 9562-0044 5310-01-502-8329 35 10
1R5C8 9562-0044 5310-01-502-8329 37 3
1R5C8 9562-0044 5310-01-502-8329 37 14
1R5C8 9562-0044 5310-01-502-8329 39 17
1R5C8 9562-0044 5310-01-502-8329 56 6
1R5C8 9562-0044 5310-01-502-8329 64 9
1R5C8 9562-0044 5310-01-502-8329 72 8
1R5C8 9562-0044 5310-01-502-8329 87 3
1R5C8 9562-0044 5310-01-502-8329 89 2
1R5C8 9562-0044 5310-01-502-8329 90 4
1R5C8 9562-0044 5310-01-502-8329 102 1
1R5C8 9562-0044 5310-01-502-8329 103 4
1R5C8 9562-0044 5310-01-502-8329 104 2
1R5C8 9562-0046 5310-01-502-8330 26 8
1R5C8 9562-0046 5310-01-502-8330 37 7
1R5C8 9562-0046 5310-01-502-8330 38 9
1R5C8 9562-0046 5310-01-502-8330 46 8
1R5C8 9562-0046 5310-01-502-8330 59 5
1R5C8 9562-0046 5310-01-502-8330 61 6
1R5C8 9562-0046 5310-01-502-8330 78 7
1R5C8 9562-0046 5310-01-502-8330 101 13
1R5C8 9562-0049 61 10
1R5C8 9562-0055 5310-01-508-6889 90 19
1R5C8 9562-0133 5310-01-502-8323 26 17
1R5C8 9562-0133 5310-01-502-8323 28 12
0285 00-15
TM 9-2330-330-14&P
0285 00-16
TM 9-2330-330-14&P
0285 00-17
TM 9-2330-330-14&P
0285 00-18
TM 9-2330-330-14&P
0285 00-19
TM 9-2330-330-14&P
0285 00-20
TM 9-2330-330-14&P
0285 00-21
TM 9-2330-330-14&P
0285 00-22
TM 9-2330-330-14&P
0285 00-23
TM 9-2330-330-14&P
0285 00-24
TM 9-2330-330-14&P
0285 00-25
TM 9-2330-330-14&P
0285 00-26
TM 9-2330-330-14&P
0285 00-27
TM 9-2330-330-14&P
0285 00-28
TM 9-2330-330-14&P
INDEX
Page No.
A
AAL..................................................................................................................................................0173 00-1
Abbreviations ..................................................................................................................................0001 00-3
ABS:
Diagnostics ...............................................................................................................................0070 00-1
Sensor Maintenance.................................................................................................................0068 00-1
Theory of Operation..................................................................................................................0005 00-1
Acronyms ........................................................................................................................................0001 00-3
Additional Authorization List............................................................................................................0173 00-1
Air Brake:
Chambers Maintenance ...........................................................................................................0071 00-1
Hoses Maintenance..................................................................................................................0077 00-1
Air Cleaner Restriction Indicator Replacement...............................................................................0112 00-1
Air Duct Hose Replacement............................................................................................................0113 00-1
Air Reservoir:
Maintenance .............................................................................................................................0037 00-1
Replacement ............................................................................................................................0073 00-1
Air Tubing and Fittings Maintenance ..............................................................................................0076 00-1
Antilock Brake System:
Diagnostics ...............................................................................................................................0070 00-1
Sensor Maintenance.................................................................................................................0068 00-1
Theory of Operation..................................................................................................................0005 00-1
Axles Replacement .........................................................................................................................0154 00-1
B
B Valve:
Repair .......................................................................................................................................0166 00-1
Replacement ............................................................................................................................0132 00-1
Basic Issue Items List .....................................................................................................................0172 00-1
Battery:
Replacement ............................................................................................................................0056 00-1
Service......................................................................................................................................0036 00-1
Troubleshooting........................................................................................................................0025 00-1
Battery Cables:
Replacement ............................................................................................................................0056 00-1
Service......................................................................................................................................0036 00-1
Battery Terminals Service ...............................................................................................................0036 00-1
BII List .............................................................................................................................................0172 00-1
Bottom Loading Valve Replacement...............................................................................................0134 00-1
Brake Actuating Camshaft Replacement........................................................................................0066 00-1
Brake Interlock Valves Maintenance ..............................................................................................0072 00-1
Brake System Troubleshooting.................................................................................... 0013 00-1, 0020 00-1
Brakedrums Maintenance ...............................................................................................................0068 00-1
I N D E X - 1
TM 9-2330-330-14&P
INDEX—Continued
Page No.
C
Cabinet Piping Assembly Replacement..........................................................................................0138 00-1
Centrifugal Pump Troubleshooting .................................................................................................0024 00-1
Chassis (Main) Wiring Harness Maintenance ................................................................................0057 00-1
Composite Stoplights:
Replacement ............................................................................................................................0054 00-1
Wiring Harness Maintenance ...................................................................................................0061 00-1
Conduits Replacement....................................................................................................................0063 00-1
Connecting Grounding Cables........................................................................................................0007 00-6
Connecting Prime Mover to M969A3 ..............................................................................................0007 00-1
Control Cable Replacement............................................................................................................0140 00-1
Control Panel Light Replacement ...................................................................................................0051 00-1
Controls and Indicators Description and Use .................................................................................0006 00-1
Curbside Landing Leg Replacement ..............................................................................................0084 00-1
D
D Valve and Lines Replacement.....................................................................................................0167 00-1
Decontamination Apparatus Bracket Replacement........................................................................0143 00-1
Description and Use of Controls and Indicators .............................................................................0006 00-1
Direct Support Troubleshooting:
Introduction ...............................................................................................................................0030 00-1
Malfunction/Symptom Index .....................................................................................................0031 00-1
Discharge Manifold Replacement ...................................................................................................0133 00-1
Disconnecting Negative Battery Terminal.......................................................................................0007 00-7
Disconnecting Prime Mover from M969A3 .....................................................................................0007 00-4
Drain Pipes Replacement ...............................................................................................................0097 00-1
Drive Belt (Alternator) Replacement ...............................................................................................0117 00-1
E
E Valve:
Repair .......................................................................................................................................0166 00-1
Replacement ............................................................................................................................0132 00-1
ECU Valve Replacement ................................................................................................................0070 00-1
Electrical Converter Replacement ..................................................................................................0047 00-1
Electrical Schematics ......................................................................................................................0046 00-1
Electrical System:
Theory of Operation..................................................................................................................0003 00-1
Troubleshooting........................................................................................................................0012 00-1
Electrical Wiring Repair...................................................................................................................0065 00-1
Emergency Valve A:
Control Handle Maintenance....................................................................................................0139 00-1
Maintenance .............................................................................................................................0130 00-1
Engine:
Air Filter Cleaner Maintenance.................................................................................................0039 00-1
Alternator Drive Belt Replacement ...........................................................................................0117 00-1
I N D E X - 2
TM 9-2330-330-14&P
INDEX—Continued
Page No.
Engine—Continued
Alternator Troubleshooting .................................................................................... 0026 00-1, 0033 00-1
Alternator Maintenance ............................................................................................................0161 00-1
Alternator Replacement............................................................................................................0116 00-1
Control Panel Maintenance ......................................................................................................0120 00-1
Electrical Box Replacement......................................................................................................0118 00-1
Exhaust Manifold Replacement................................................................................................0105 00-1
Fan Belt Replacement ..............................................................................................................0110 00-1
Fan Shroud Replacement.........................................................................................................0111 00-1
Fuel Lines Replacement...........................................................................................................0109 00-1
Fuel Tank Replacement ...........................................................................................................0108 00-1
Heat Shield Replacement.........................................................................................................0159 00-1
Intake Air Cleaner Replacement ..............................................................................................0111 00-1
Oil Cooler Replacement ...........................................................................................................0146 00-1
Oil Filter Head Replacement ....................................................................................................0145 00-1
Oil Filter Replacement ..............................................................................................................0104 00-1
Oil Pressure Switch Replacement............................................................................................0104 00-1
Shroud Replacement................................................................................................................0148 00-1
Starter Replacement.................................................................................................................0119 00-1
Throttle Cable Replacement.....................................................................................................0114 00-1
Troubleshooting................................................................................... 0011 00-1, 0023 00-1, 0032 00-1
Engine and Pump:
Cabinet Frame Replacement ...................................................................................................0158 00-1
Theory of Operation..................................................................................................................0004 00-1
Engine Operating Procedures.........................................................................................................0007 00-8
Equipment Description and Data ....................................................................................................0002 00-1
Exhaust Pipe Replacement.............................................................................................................0115 00-1
Expendable and Durable Items List ................................................................................................0174 00-1
F
F Valve:
Repair .......................................................................................................................................0166 00-1
Replacement ............................................................................................................................0132 00-1
Fail-Safe Chamber Brakes Release ...............................................................................................0078 00-1
Fill Gage Storage Tube Cap Replacement.....................................................................................0144 00-1
Filter/Separator:
Filter Elements Maintenance ....................................................................................................0125 00-1
Replacement ............................................................................................................................0124 00-1
Sump Maintenance...................................................................................................................0040 00-1
Troubleshooting........................................................................................................................0027 00-1
Fire Extinguisher Brackets Replacement........................................................................................0142 00-1
Fluid Regulating (Relief) Valve Replacement .................................................................................0126 00-1
Front Marker Lights Wiring Harness Maintenance .........................................................................0058 00-1
Fuel Injection Lines and Fittings Replacement ...............................................................................0147 00-1
Fuel-Dispensing Nozzle and Pump Strainer Maintenance .............................................................0041 00-1
Fuel Level Sensor:
Maintenance .............................................................................................................................0121 00-1
Sensor Tube Maintenance .......................................................................................................0121 00-1
I N D E X - 3
TM 9-2330-330-14&P
INDEX—Continued
Page No.
G
G Valve:
Maintenance .............................................................................................................................0164 00-1
Replacement ............................................................................................................................0128 00-1
General Information ........................................................................................................................0001 00-1
General Maintenance Instructions ............................................................................... 0045 00-1, 0151 00-1
Gladhands Maintenance .................................................................................................................0079 00-1
Glow Plugs Replacement................................................................................................................0103 00-1
Ground Boards Replacement .........................................................................................................0083 00-1
Grounding Rod Storage Tube Retaining Pin Replacement............................................................0089 00-1
Grounding Studs Replacement.......................................................................................................0093 00-1
H
Handcrank (Landing Leg) Replacement .........................................................................................0085 00-1
Handwheels Replacement ..............................................................................................................0132 00-1
Hazardous Materials Placard Holders/Brackets Replacement.......................................................0102 00-1
High Level Shutoff Sensor Replacement........................................................................................0131 00-1
Hose Reel Cabinet:
Door Latches Replacement......................................................................................................0091 00-1
Door Lock Release Levers Replacement.................................................................................0090 00-1
Door Springs Replacement ......................................................................................................0092 00-1
Replacement ............................................................................................................................0156 00-1
Hose Tubes:
Access Covers Replacement ...................................................................................................0095 00-1
Replacement ............................................................................................................................0094 00-1
Hubodometer Replacement ............................................................................................................0123 00-1
Hubs Maintenance ..........................................................................................................................0068 00-1
I
ID/Instruction Plates Replacement..................................................................................................0101 00-1
Intake Manifold Replacement .........................................................................................................0106 00-1
Intervehicular Wiring Harnesses Maintenance ...............................................................................0062 00-1
Introduction To:
Operator/Crew Troubleshooting ...............................................................................................0009 00-1
Organizational Troubleshooting ...............................................................................................0017 00-1
Direct Support Troubleshooting................................................................................................0030 00-1
J
J Ball Valve Replacement ...............................................................................................................0137 00-1
K
K Valve Replacement......................................................................................................................0136 00-1
I N D E X - 4
TM 9-2330-330-14&P
INDEX—Continued
Page No.
Kingpin Coupler Replacement ........................................................................................................0082 00-1
Kingpin Spacer:
AAL ...........................................................................................................................................0173 00-2
Replacement ............................................................................................................................0082 00-1
L
Landing Gear:
Ground Boards Replacement...................................................................................................0083 00-1
Troubleshooting..................................................................................................... 0016 00-1, 0021 00-1
Landing Leg:
Curbside Replacement .............................................................................................................0084 00-1
Handcrank Replacement..........................................................................................................0085 00-1
Roadside Replacement ............................................................................................................0085 00-1
Leaf Springs Replacement..............................................................................................................0155 00-1
LEDs (Marker Light) Replacement .................................................................................................0052 00-1
Light Systems Troubleshooting.......................................................................................................0019 00-1
Lubrication Instructions:
Operator/Crew ..........................................................................................................................0035 00-1
Organizational ..........................................................................................................................0044 00-1
M
M Valve:
Maintenance .............................................................................................................................0164 00-1
Replacement ............................................................................................................................0128 00-1
MAC ................................................................................................................................................0171 00-1
Main (Chassis) Wiring Harness Maintenance ................................................................................0057 00-1
Maintenance Allocation Chart .........................................................................................................0171 00-1
Mandatory Replacement Parts List.................................................................................................0175 00-1
Manhole Cover:
Maintenance .............................................................................................................................0098 00-1
Troubleshooting........................................................................................................................0022 00-1
Manifold Valve Replacement ..........................................................................................................0135 00-1
Manual Pump Priming.....................................................................................................................0041 00-1
Marker Light:
LEDs Replacement...................................................................................................................0052 00-1
Receptacles Replacement .......................................................................................................0053 00-1
MRPs List........................................................................................................................................0175 00-1
Mudflaps Replacement ...................................................................................................................0086 00-1
Muffler Replacement .......................................................................................................................0115 00-1
N
N Ball Valve Replacement ..............................................................................................................0137 00-1
NATO Slave Receptacle Replacement...........................................................................................0064 00-1
O
Operation:
Under Unusual Conditions .......................................................................................................0008 00-1
Under Usual Conditions............................................................................................................0007 00-1
I N D E X - 5
TM 9-2330-330-14&P
INDEX—Continued
Page No.
Operator/Crew:
Lubrication Instructions.............................................................................................................0035 00-1
PMCS .......................................................................................................................................0034 00-1
Troubleshooting Introduction....................................................................................................0009 00-1
Troubleshooting Malfunction/Symptom Index ..........................................................................0010 00-1
Organizational:
Lubrication Instructions.............................................................................................................0044 00-1
PMCS .......................................................................................................................................0043 00-1
Troubleshooting Introduction....................................................................................................0017 00-1
Troubleshooting Malfunction/Symptom Index ..........................................................................0018 00-1
Overflow Protection:
Monitor Panel Replacement .....................................................................................................0048 00-1
Optic Socket Boxes Replacement............................................................................................0050 00-1
Sensor Replacement ................................................................................................................0049 00-1
P
P Valve:
Maintenance .............................................................................................................................0164 00-1
Replacement ............................................................................................................................0129 00-1
Parking Brake Control Valve Maintenance .....................................................................................0075 00-1
Piping:
Control Components Troubleshooting......................................................................................0028 00-1
Diagram ..................................................................................................................................0007 00-10
Frame Assembly Replacement ................................................................................................0162 00-3
Replacement ............................................................................................................................0127 00-1
PMCS:
Operator/Crew ..........................................................................................................................0034 00-1
Organizational ..........................................................................................................................0043 00-1
Preparation for Storage or Shipment ..............................................................................................0150 00-1
Pump Tubing Replacement ............................................................................................................0149 00-1
R
R Valve:
Maintenance .............................................................................................................................0164 00-1
Replacement ............................................................................................................................0129 00-1
Reconnecting Negative Battery Terminal .......................................................................................0007 00-7
References......................................................................................................................................0170 00-1
Reflectors Replacement..................................................................................................................0100 00-1
Relief (Fluid Regulating) Valve Replacement .................................................................................0126 00-1
Removing Grounding Cables..........................................................................................................0007 00-6
Roadside Landing Leg and Handcrank Replacement ....................................................................0085 00-1
RPSTL Introduction.........................................................................................................................0177 00-1
S
Service and Emergency Couplings (Gladhands) Maintenance ......................................................0079 00-1
Service Upon Receipt .....................................................................................................................0042 00-1
Side Marker Lights Wiring Harness Maintenance ..........................................................................0059 00-1
Slack Adjusters Maintenance..........................................................................................................0069 00-1
I N D E X - 6
TM 9-2330-330-14&P
INDEX—Continued
Page No.
T
Tire:
Maintenance .............................................................................................................................0080 00-1
Troubleshooting........................................................................................................................0015 00-1
Tool Box Replacement....................................................................................................................0088 00-1
Torque Values for Threaded Fasteners..........................................................................................0176 00-1
Troubleshooting Introduction:
Operator/Crew ..........................................................................................................................0009 00-1
Organizational ..........................................................................................................................0017 00-1
Direct Support...........................................................................................................................0030 00-1
Troubleshooting Malfunction/Symptom Index:
Operator/Crew ..........................................................................................................................0010 00-1
Organizational ..........................................................................................................................0018 00-1
Direct Support...........................................................................................................................0030 00-1
Trunnion Tube and Hangers Replacement.....................................................................................0153 00-1
V
Vapor Integrity Test.........................................................................................................................0168 00-1
Vapor Recovery System Replacement...........................................................................................0122 00-1
Vent Cap Replacement...................................................................................................................0099 00-1
Volumetric Meter Replacement.......................................................................................................0127 00-1
W
Water Detection Switch and Harness Maintenance .......................................................................0060 00-1
Wheel Assemblies Replacement ..................................................................................................0007 00-38
Winch (Spare Tire Lifting Device) Replacement.............................................................................0096 00-1
Wiring Harnesses Maintenance:
Chassis (Main)..........................................................................................................................0057 00-1
Composite Stoplights................................................................................................................0061 00-1
Front Marker Lights ..................................................................................................................0058 00-1
Intervehicular ............................................................................................................................0062 00-1
Main (Chassis)..........................................................................................................................0057 00-1
Side Marker Lights....................................................................................................................0059 00-1
Water Detection Switch ............................................................................................................0060 00-1
Wiring Repair ..................................................................................................................................0065 00-1
I N D E X - 7
TM 9-2330-330-14&P
PETER J. SCHOOMAKER
General, United States Army
Chief of Staff
Official:
0520304
DISTRIBUTION: To be distributed in accordance with the initial distribution requirements for IDN: 0327402,
requirements for TM 9-2330-330-14&P.
RECOMMENDED CHANGES TO PUBLICATIONS Use Part II (reverse) for Repair Parts and DATE
AND BLANK FORMS Special Tool Lists (RPSTL) and Supply
Catalogs/Supply Manuals (SC/SM).
For use of this form, see AR 25-30; the proponent agency is ODISC4.
TO: (Forward to proponent of publication or form) (Include ZIP Code) FROM: (Activity and location) (Include ZIP Code)
AMSTA-LC-LPIT / TECH PUBS, TACOM-RI
1 Rock Island Arsenal
Rock Island, IL 61299-7630
PART I – ALL PUBLICATIONS (EXCEPT RPSTL AND SC/SM) AND BLANK FORMS
PUBLICATION/FORM NUMBER DATE TITLESemitrailer, Fuel Tanker: 5000-Gallon, Fuel-
TM 9 -2330-330-14&P 30 November 2005 Dispensing, Automotive, M969A3
ITEM PAGE PARA- LINE FIGURE TABLE RECOMMENDED CHANGES AND REASON
NO. NO. GRAPH NO. * NO. NO. (Provide exact wording of recom mended changes, if possible).
DA FORM 2028, FEB 74 REPLACES DA FORM 2028, 1 DEC 68, WHICH WILL BE USED. USAPPC V3.00
TO: (Forward direct to addressee listed in publication) FROM: (Activity and location) (Include ZIP Code) DATE
AMSTA-LC-LPIT / TECH PUBS, TACOM-RI
1 Rock Island Arsenal
Rock Island, IL 61299-7630
PART II – REPAIR PARTS AND SPECIAL TOOL LISTS AND SUPPLY CATALOGS/SUPPLY MANUALS
PUBLICATION NUMBER DATE TITLE
TM 9 -2330-330-14&P 30 November 2005 Semitrailer, Fuel Tanker: 5000-Gallon,
Fuel-Dispensing, Automotive, M969A3
TOTAL NO.
PAGE COLM LINE NATIONAL STOCK REFERENCE FIGURE ITEM OF MAJOR
NO. NO. NO. NUMBER NO. NO. NO. ITEMS RECOMMENDED ACTION
SUPPORTED
PART III – REMARKS (Any general remarks or recommendations, or suggestions for improvement of publications and blank
forms. Additional blank sheets may be used if more space is needed.)
USAPPC V3.00
RECOMMENDED CHANGES TO PUBLICATIONS Use Part II (reverse) for Repair Parts and DATE
AND BLANK FORMS Special Tool Lists (RPSTL) and Supply
Catalogs/Supply Manuals (SC/SM).
For use of this form, see AR 25-30; the proponent agency is ODISC4.
TO: (Forward to proponent of publication or form) (Include ZIP Code) FROM: (Activity and location) (Include ZIP Code)
AMSTA-LC-LPIT / TECH PUBS, TACOM-RI
1 Rock Island Arsenal
Rock Island, IL 61299-7630
PART I – ALL PUBLICATIONS (EXCEPT RPSTL AND SC/SM) AND BLANK FORMS
PUBLICATION/FORM NUMBER DATE TITLESemitrailer, Fuel Tanker: 5000-Gallon, Fuel-
TM 9 -2330-330-14&P 30 November 2005 Dispensing, Automotive, M969A3
ITEM PAGE PARA- LINE FIGURE TABLE RECOMMENDED CHANGES AND REASON
NO. NO. GRAPH NO. * NO. NO. (Provide exact wording of recommended changes, if possible).
DA FORM 2028, FEB 74 REPLACES DA FORM 2028, 1 DEC 68, WHICH WILL BE USED. USAPPC V3.00
TO: (Forward direct to addressee listed in publication) FROM: (Activity and location) (Include ZIP Code) DATE
AMSTA-LC-LPIT / TECH PUBS, TACOM-RI
1 Rock Island Arsenal
Rock Island, IL 61299-7630
PART II – REPAIR PARTS AND SPECIAL TOOL LISTS AND SUPPLY CATALOGS/SUPPLY MANUALS
PUBLICATION NUMBER DATE TITLE
TM 9 -2330-330-14&P 30 November 2005 Semitrailer, Fuel Tanker: 5000-Gallon,
Fuel-Dispensing, Automotive, M969A3
TOTAL NO.
PAGE COLM LINE NATIONAL STOCK REFERENCE FIGURE ITEM OF MAJOR
NO. NO. NO. NUMBER NO. NO. NO. ITEMS RECOMMENDED ACTION
SUPPORTED
PART III – REMARKS (Any general remarks or recommendations, or suggestions for improvement of publications and blank
forms. Additional blank sheets may be used if more space is needed.)
USAPPC V3.00
RECOMMENDED CHANGES TO PUBLICATIONS Use Part II (reverse) for Repair Parts and DATE
AND BLANK FORMS Special Tool Lists (RPSTL) and Supply
Catalogs/Supply Manuals (SC/SM).
For use of this form, see AR 25-30; the proponent agency is ODISC4.
TO: (Forward to proponent of publication or form) (Include ZIP Code) FROM: (Activity and location) (Include ZIP Code)
AMSTA-LC-LPIT / TECH PUBS, TACOM-RI
1 Rock Island Arsenal
Rock Island, IL 61299-7630
PART I – ALL PUBLICATIONS (EXCEPT RPSTL AND SC/SM) AND BLANK FORMS
PUBLICATION/FORM NUMBER DATE TITLESemitrailer, Fuel Tanker: 5000-Gallon, Fuel-
TM 9 -2330-330-14&P 30 November 2005 Dispensing, Automotive, M969A3
ITEM PAGE PARA- LINE FIGURE TABLE RECOMMENDED CHANGES AND REASON
NO. NO. GRAPH NO. * NO. NO. (Provide exact wording of recommended changes, if possible).
DA FORM 2028, FEB 74 REPLACES DA FORM 2028, 1 DEC 68, WHICH WILL BE USED. USAPPC V3.00
TO: (Forward direct to addressee listed in publication) FROM: (Activity and location) (Include ZIP Code) DATE
AMSTA-LC-LPIT / TECH PUBS, TACOM-RI
1 Rock Island Arsenal
Rock Island, IL 61299-7630
PART II – REPAIR PARTS AND SPECIAL TOOL LISTS AND SUPPLY CATALOGS/SUPPLY MANUALS
PUBLICATION NUMBER DATE TITLE
TM 9 -2330-330-14&P 30 November 2005 Semitrailer, Fuel Tanker: 5000-Gallon,
Fuel-Dispensing, Automotive, M969A3
TOTAL NO.
PAGE COLM LINE NATIONAL STOCK REFERENCE FIGURE ITEM OF MAJOR
NO. NO. NO. NUMBER NO. NO. NO. ITEMS RECOMMENDED ACTION
SUPPORTED
PART III – REMARKS (Any general remarks or recommendations, or suggestions for improvement of publications and blank
forms. Additional blank sheets may be used if more space is needed.)
USAPPC V3.00
PIN: 081077-000
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