TM 9 2330 330 14 and P

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TM 9-2330-330-14&P

TECHNICAL MANUAL

OPERATOR’S, ORGANIZATIONAL, DIRECT SUPPORT, AND


GENERAL SUPPORT MAINTENANCE MANUAL
(INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST)
FOR

SEMITRAILER, FUEL TANKER: 5000-GALLON,


FUEL-DISPENSING, AUTOMOTIVE,
M969A3

(NSN 2330-01-495-0043)

This manual supersedes TM 9-2330-330-14&P, dated December 2003, and all changes.

DISTRIBUTION STATEMENT A—Approved for public release; distribution is unlimited.

HEADQUARTERS, DEPARTMENT OF THE ARMY


NOVEMBER 2005
TM 9-2330-330-14&P

WARNING

CLEANING COMPOUND HAZARDS

Solvents can burn easily , can give off harmful v apors, and are harmful to skin and
clothing. To av oid injury or death, keep aw ay from open fire and use in a well-
ventilated area. If solv ent gets on skin or clothing, w ash immediately w ith soap
and water.

Cleaning compound is toxic and flammabl e. Always wear protective goggles and
gloves and use only in a w ell-ventilated area. Av oid contact w ith skin, ey es, and
clothes and DO NOT breathe v apors. DO NOT use near open flames or excessive
heat.

Improper cleaning methods and the use of unauthorized cleaning liquids or


compounds can injure personnel and damage equipment. To prev ent this, refer to
TM 9-247 for further instruction.

DO NOT w ash oil seals, electrical cab les, and flexible hoses w ith cleaning
compounds or mineral spirits. Serious dama ge or destruction of material w ould
result.

Compressed air used for cleaning or dry ing purposes, or for clearing restrictions,
should ev er exceed 30 psi (207 kPa). Wear protectiv e clothing (goggles/shield,
gloves, etc.) and use caution to avoid injury to personnel.

WARNING

GROUNDING SEMITRAILER

Be sure that grounding connections are made properly and firmly before any
fueling operations begin. This w ill ensure that grounding connections will not
release, thus eliminating the possibility of sparks caused by static electricity that
will ignite the fuel. This applies to top loading and bottom loading at a fixed
loading facility . Bottom loading is the preferred method w hen facilities are
available. Failure to follow this w arning may cause a spark to ignite, resulting in
serious injury or death to personnel.

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TM 9-2330-330-14&P

WARNING

BONDING AND GROUNDING VEHICLE TO SEMITRAILER

Bond the fuel nozzle to the v ehicle before opening the filler cap. Connect closed-
circuit nozzles securely before beginning fuel flow . Electrical hazards may be
introduced in several ways such as:

• Electrostatic sparks.

• Operation of auxiliary power units and heaters.

• Operation of automotiv e equipment, other than that performing the fuel-


servicing functions, w ithin 50 ft (15.25 m) of the vehicle during fuel-
servicing operations.

• Arcing of electrical circuits.

• Open flames.

• Energy from energized equipment.

• Lightning.

Due to the dangers of static electrici ty, grounding the semitrailer to the v ehicle
while refueling is mandatory , regardless of the amount of fuel to be dispensed.
Failure to follow this warning may cause spark to ignite, resulting in serious injury
or death to personnel.

Before performing maintenance on the semitrailer, the semitrailer must be


grounded to an approved (earth) ground and it must be safe to proceed. Failure to
follow this warning may cause a spark to ignite, resulting in serious injury or death
to personnel.

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TM 9-2330-330-14&P

WARNING

FUEL HANDLING

To av oid serious injury or death to personnel, DO NOT fill tanker while pump
engine is running, w hile smoking, or w hen near open flame. Nev er ov erfill the
tanker or spill fuel. If fuel is spilled, clean it up immediately.

Post signs that read “NO SMOKING WITHIN 50 FEET” w hen performing any fueling
operation. Failure to follow this w arning can cause fuel to ignite, resulting in
serious injury or death to personnel.

DO NOT smoke w hile performing any fueling operation, or when located within 50
ft (15.25 m) of fueling and fuel storage areas.

DO NOT let fuel or oil drain on hot engine. Fuel or oil can catch fire and cause
injury or death to personnel.

Keep fuel away from open flames and keep fire extinguisher w ithin easy reach
when working with fuel. Fuel is very flammable and can explode easily, resulting in
serious injury or death to personnel.

Spilled fuel is slippery and can cause y ou to slip and fall. To av oid injury, wipe up
spilled fuel immediately with rags.

Follow all fuel-handling procedures precisely to prev ent injury or death to


personnel. A detailed study of FM 10-67-1 is essential for all fuel handling
operations.

All fueling/defueling operations must be performed outside. Failure to follow this


warning may cause spark to ignite fuel v apors, resulting in serious injury or death
to personnel.

Before and after all fuel-serv icing operations, all v alves must be in the closed
position. Failure to follow this w arning could cause excessiv e spillage or fires,
resulting in serious injury or death to personnel.

DO NOT permit automotiv e equipment, other than that performing the fuel-
servicing functions, to be within 50 ft (15.25 m) of the v ehicle during fuel-servicing
operations.

Remove v ent cap from either side of v apor recov ery tube to v ent tank during
fueling operations.

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TM 9-2330-330-14&P

WARNING

When the semitrailer is emptied of fuel, a mixture of vapor and air remains that
may be, and often is, w ithin the flammable range. Refilling the semitrailer w ith a
different ty pe of fuel other than it originally contained can cause a potential
explosive atmosphere w ithin the semitrailer. Know w hat fuel w as prev iously
carried so that prev entive measures may be taken to ensure that injurious or
explosive fumes are not released. Failure to follow this w arning may result in
serious injury or death to personnel.

When filling tank by means of bottom lo ading, or self-loading, a test of the


precheck sy stem is mandatory . If this sy stem is not functioning, stop all
operations. Determine the problem and hav e it corrected by a qualified technician.
Failure of automatic shutoff to function may cause uncontrolled fuel spillage, fire,
and/or explosion, resulting in serious injury or death to personnel.

When top loading through fill cov er, there is no automatic shutdow n. Man the
loading hose to av oid fuel spillage. Use the capacity indicator gage and dipstick
gage to determine amount of fuel loaded. Failure to follow this warning may cause
uncontrolled fuel spillage, fire, and/or explosion, resulting in serious injury or
death to personnel.

DO NOT mix incompatible fuels in the tank. Dangerous fumes and explosion may
result. Know what fuel was previously carried so that preventive measures may be
taken to ensure that injurious or explosive fumes are not released. Failure to follow
this warning may result in serious injury or death to personnel.

DO NOT fill semitrailer with more than 3000 gallons (11,356 liters) of fuel w hen
semitrailer is being tow ed by one of the following five-ton tractors: M931/M932
Series with ABS air brakes. Overfilling semitrailer when using one of these tractors
creates an ov erload condition, resulting in difficulty in braking and maintaining
control of tractor/semitrailer in critical braking situations. Failure to heed this
warning may result in injury or death to personnel or serious damage to
equipment.

In an emergency , pull emergency v alve A control handle to CLOSED or pull


emergency valve A shutoff valve on opposite side (curb side) of semitrailer. Failure
to do so may result in injury to personnel.

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TM 9-2330-330-14&P

WARNING

The operator must be alert for leaking or malfunctioning equipment. Stop all
servicing operations immediately at th e first sign of leaks or malfunctions.
Corrective action must be performed by qualified technicians before resuming any
operations. Failure to follow this w arning may cause fire or explosion, resulting in
serious injury or death to personnel.

Parking areas for fuel-servicing vehicles should be arranged to:

• Facilitate the dispersal of vehicles in event of an emergency.

• Provide a distance of at least 25 ft (7.62 m) of clear space between vehicles


for accessibility for fire control purposes.

• Prevent fuel from any vehicle from draining into an adjacent building.

• Provide a distance of at least 50 ft (15.25 m) from any structure that houses


the public and may have windows or doors in exposed walls.

All vapor-freeing work by any method should be carried on outdoors, remote from
vehicles and other know n sources of ignition, and the fuel tank must be stationed
where flammable v apors w ill not blow or drift indoors. Failure to follow this
warning may result in serious injury or death to personnel.

DO NOT allow fuel-dispensing nozzle sp ray to contact skin. Diesel fuel under
pressure can penetrate flesh and cause serious injury and infection.

The following must be observed if the semitrailer is to be moved indoors:

• The tank must be completely drained and purged.

• The interior of the tank must be checked w ith explosiv e meter prior to
moving into the building.

• The combustible gas indicator set must be used to check the tank prior to
starting work each day, and random checks must be performed during the
day.

• No open flames, w elding, or use of heat-producing dev ices is permitted


near the tank during maintenance unless the tank tests safe w ith the
combustible gas indicator set.

• No smoking is allowed within 50 ft (15.25 m) of semitrailer at any time.

DO NOT climb into tank unless interior of tank has been drained and purged and
an explosiv e meter check indicates that it is safe to do so. Adequate forced-air
ventilation or a self-contained breathing apparatus must be used. Any person
entering tank must hav e an attached lifeline. An observ er must be stationed at the
manhole opening so assistance may be summoned in the ev ent of an emergency .
Failure to follow this warning may result in serious injury or death to personnel.

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TM 9-2330-330-14&P

WARNING

BATTERY HAZARDS

Lead-acid batteries can explode. DO NO T smoke, hav e open flames, or make


sparks around a battery, especially if the caps are off. If a battery is gassing, it can
explode and cause injury to personnel.

Ventilate when charging or using a battery in an enclosed space.

Wear safety goggles and acid-proof glov es w hen battery cover must be removed
or when adding electrolyte.

Avoid contact betw een battery electrolyte and skin, eyes, or clothing. If electrolyte
spills, take immediate action to stop burning effects:

• EXTERNAL. Immediately flush with cold running water to remove all acid.

• EYES. Flush w ith cold w ater for at least 15 minutes. Seek immediate
medical attention.

• INTERNAL. Drink large amounts of w ater or milk. Follow w ith milk of


magnesia, beaten egg, or vegetable oil. Seek immediate medical attention.

• CLOTHING OR VEHICLE. Wash at once w ith cold w ater. Neutralize w ith


baking soda or household ammonia solution.

Wear safety glasses or goggles w hen checking batteries. Always check electrolyte
level w ith engine stopped. DO NOT smoke or use exposed flame when checking
battery; explosive gases are present and severe injury to personnel can result.

Remove or disconnect batteries prior to performing maintenance in immediate


battery area or w orking on electrical sy stem. Such disconnections prev ent
electrical shock to personnel or equipment.

Battery acid (electroly te) is extremely harmful. Alw ays w ear safety goggles and
rubber glov es, and DO NOT smoke w hen performing maintenance on batteries.
Injury w ill result if acid contacts skin or ey es. Wear rubber apron to prevent
damage to clothing.

Remove all jewelry, such as rings, identification tags, bracelets, and so on. If
jewelry contacts battery terminal, a direct short may result in instant heating of
tools, damage to equipment, and injury or death to personnel.

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TM 9-2330-330-14&P

WARNING

GENERAL OPERATION

DO NOT let go of static reel cable w hen rewinding until ball stop is firmly touching
the reel. Failure to follow this warning may cause injury to personnel.

WARNING

Sudden changes in temperature may cause semitrailer to develop leaks at the


fittings and connectors. Use caution and pa y special attention to these areas. If
something is broken or w orn out, report it to Organizational maintenance.
Corrective action must be performed before resuming any operations. Failure to
follow this warning may result in injury to personnel.

The semitrailer must not be operated if there are any fuel leaks from semitrailer
tank or from engine. Report any fuel leaks to y our superv isor or Organizational
Maintenance. Failure to do so w ill result in a fire haz ard, w hich can cause sev ere
injury or death to personnel.

WARNING

Wipe excess lubricant from area of brake shoe linings to av oid grease from
contacting linings. If brake shoe linings become soaked w ith grease, replace them.
Failure to follow this w arning may cause brakes to malfunction, resulting in
serious injury or death.

WARNING

Air reserv oir is heav y. Get help w hen remov ing air reservoir from semitrailer.
Failure to follow this warning could result in injury to personnel.

WARNING

Kingpin coupler is v ery heav y, DO NOT attempt to lift or maneuv er coupler by


yourself, get help.

WARNING

Kingpin spacer is very heavy. Attempting to lift or maneuver coupler by yourself


could result in injury or death to personnel.

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TM 9-2330-330-14&P

WARNING

To av oid personal injury , use a hoist or some lifting device when lifting 4-inch
pump. DO NOT attempt to lift pump using just ey ebolt, or damage to pump may
occur.

The spring load on mechanical seal may cause impeller to fly off shaft while being
removed, causing serious injury to personnel.

WARNING

Piping frame is heavy. Position a forklift or other suitable lifting device underneath
framework. DO NOT attempt to lift it by yourself or damage to equipment or injury
to personnel could result.

WARNING

Maneuver forklift under engine and pump cabinet frame for support when
replacing.

WARNING

Spare tire and ladder are heav y. Make sure cable is not fray ed or damaged. DO
NOT raise spare tire and ladder past the v ertical position or they will slam into
carrier assembly. Failure to follow this w arning may result in sev ere injury to
personnel or damage to equipment.

WARNING

Ladder has narrow treads. To prevent injury, use care when climbing.

WARNING

The following should be done w hen servicing a semitrailer connected to the prime
mover, regardless of the nature of the repair:

• The prime mover’s engine should be shut down.

• The prime mover’s parking brakes should be applied.

• The prime mover’s ignition key should be remov ed and be in the hands of
the operating technician or be locked in an area away from the vehicle.

WARNING

Replace wheel with semitrailer connected to prime mover if possible. If semitrailer


is not connected to prime mov er, ensure that landing gear is low ered and locked
and w heels are chocked. Failure to follow this w arning may cause semitrailer to
roll resulting in injury to personnel or damage equipment.

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TM 9-2330-330-14&P

WARNING

Wheel assembly is heavy. Use two people to remove wheel assembly from studs.
Failure to follow this warning could result in injury to personnel.

WARNING

Failure to torque outer w heel bearing nut properly could cause w heel to come off
during v ehicle operation, w hich could result in death to personnel or property
damage.

WARNING

Handle charged fire extinguisher cy linders w ith care. To prev ent serious injury to
personnel, DO NOT jar or expose to temperature above 140°F (60°C).

WARNING

Voltage of 115–220 v olts can cause personal injury or death. Take extreme care
when working with this much voltage.

WARNING

Operators must w ear ear protection w hile on the engine side of semitrailer when
engine is running. Failure to follow this warning may result in injury to personnel.

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TM 9-2330-330-14&P

WARNING

Hearing protection is required w ithin 50 ft (15.25 m) of tanker during operation of


the engine. Failure to follow this warning may result in injury to personnel.

WARNING

Manhole cover does not lock open. Injury may occur if manhole cov er accidentally
closes on personnel.

WARNING

Relieve pressure in tank shell prior to opening or removal of manhole cover.

WARNING

DO NOT crawl underneath, on top, or near the tires of the semitrailer unless the
brakes are positively locked and all other personnel are aware of your presence.

WARNING

Read and observe all safety precautions listed in the Warning Summary before
performing any maintenance on filter separator. Make sure semitrailer is grounded
to an approv ed (earth) ground and is safe to proceed. Failure to follow this
warning may cause a spark to ignite, resulting in serious injury or death to
personnel.

WARNING

HOSE REEL

DO NOT attempt to lift hose reel cabinet by hand or personal injury or damage to
equipment may occur.

WARNING

When the hose has been pulled from the hose reel, the hose reel is under spring
tension. To avoid movement of the hose reel by accidental activ ation of the hose
reel rewind switch, tighten the hose reel lock. Failure to follow this w arning may
result in personal injury.

WARNING

Use extreme caution when operating electric rewind on the hose reels. NEVER use
the electric rewind on both hose reels at the same time. Electric rew ind should be
halted, then resumed carefully, as the fuel-dispensing nozzle approaches the
vehicle. As the hose becomes fully w ound on the hose reel, the nozzle may slam
against the vehicle with force sufficient to cause injury to personnel and/or
damage to equipment. Extreme care is to be used, ensuring that the hose is
rewound slowly. Caution should be used at the hose reels to prev ent accidental
tripping of the rew ind sw itches. If these are accidentally depressed by hand or
falling objects, serious injury to personnel and/or damage to equipment may
occur.

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TM 9-2330-330-14&P

WARNING

DO NOT operate engine w ith engine access door open. Hot exhaust can cause
injury to personnel or damage to equipment.

WARNING
All personnel must stand clear of prime mover and M969A3 prior to connecting. Failure to
follow this warning may result in severe injury or death to personnel.

WARNING
The M969A3 is ONLY authorized to be towed by the following prime movers WITH ABS:
M915A2, MI915A3, M915A4, M1088 (FMTV), and M931/M932 Series . Failure to follow this
warning may result in severe injury or death to personnel.

WARNING

• No disassembly of air brake chamber is authorized. Before any


work is performed on the spring brake system, chock the wheel
front and rear to prevent semitrailer movement. When
inspecting or caging air brake chambers, do not position
yourself in front of, or in line with, the chamber. Serious injury
or death may occur if this warning is not followed.

• Discarded air brake chambers must be safely and properly


disposed of. They should be disarmed prior to disposal to
prevent present and future injury.

WARNING

VAPOR INTEGRITY TEST

Use extreme caution when walking or working on the top of semitrailer. Walkway
can become slippery due to moisture or fuel spillage. Failure to follow this warning
may result in serious injury.

Before performing the pressure or vacuum test, the semitrailer must be grounded
to an approved (earth) ground and must be safe to proceed. Failure to follow this
warning may cause a spark to ignite, resulting in serious injury or death to
personnel.

Make sure tank and piping system are free of all liquid and that tank is purged of
all fuel vapor (implement the cleaning procedures, as applicable, refer to TB 43-
0212). Failure to follow this warning may cause a spark to ignite, resulting in
serious injury or death to personnel.

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LIST OF EFFECTIVE PAGES/WORK PACKAGES

Date of issue for the original manual is:

Original 30 November 2005

TOTAL NUMBER OF PAGES FOR FRONT AND REAR MATTER IS XX AND TOTAL
NUMBER OF WORK PACKAGES IS XX, CONSISTING OF THE FOLLOWING:

Page/WP No. Change No. Page/WP No. Change No.

Front cover 0 WP 0031 (2 pgs) 0


Warning 0 WP 0032 (2 pgs) 0
Title 0 WP 0033 (2 pgs) 0
Table of contents 0 Chp 6 title page 0
How to use this manual 0 WP 0034 (16 pgs) 0
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*Zero in this column indicates an original page.

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*Zero in this column indicates an original page.

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*Zero in this column indicates an original page.

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LIST OF EFFECTIVE PAGES/WORK PACKAGES

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D
TM 9-2330-330-14&P

TECHNICAL MANUAL

OPERATOR’S, ORGANIZATIONAL, DIRECT SUPPORT, AND


GENERAL SUPPORT MAINTENANCE MANUAL
(INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST)

FOR

SEMITRAILER, FUEL TANKER: 5000-GALLON


FUEL-DISPENSING, AUTOMOTIVE,
M969A3

(NSN 2330-01-495-0043)

REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS

You can help improve this publication. If you find any mistakes or if you know of a way to improve
the procedures, please let us know. Submit your DA Form 2028 (Recommended Changes to
Equipment Technical Publications), through the Internet, on the Army Electronic Product Support
(AEPS) website. The Internet address is http://aeps.ria.army.mil. The DA Form 2028 is located
under the Public Applications section in the AEPS Public Home Page. Fill out the form and click
on SUBMIT. Using this form on the AEPS will enable us to respond quicker to your comments
and better manage the DA Form 2028 program. You may also mail, fax or E-mail your letter or
DA Form 2028 direct to: AMSTA-LC-LPIT / TECH PUBS, TACOM-RI, 1 Rock Island Arsenal,
Rock Island, IL 61299-7630. The email address is [email protected]. The fax
number is DSN 793-0726 or Commercial (309) 782-0726.

This manual supersedes TM 9-2330-330-14&P, dated December 2003, and all changes.

DISTRIBUTION STATEMENT A—Approved for public release: distribution is unlimited.

HEADQUARTERS, DEPARTMENT OF THE ARMY

30 NOVEMBER 2005
TM 9-2330-330-14&P

TABLE OF CONTENTS

WP Sequence No.

Semitrailer General Information .................................................................................................. 0001 00


CHAPTER 1: INTRODUCTORY INFORMATION WITH THEORY OF OPERATION
Semitrailer Equipment Description and Data .............................................................................. 0002 00
Electrical System Theory of Operation........................................................................................ 0003 00
Engine and Pump Theory of Operation....................................................................................... 0004 00
Antilock Brake System (ABS) Theory of Operation..................................................................... 0005 00
CHAPTER 2: OPERATOR INSTRUCTIONS
Description and Use of Controls and Indicators.......................................................................... 0006 00
Operation Under Usual Conditions.............................................................................................. 0007 00
Operation Under Unusual Conditions.......................................................................................... 0008 00
CHAPTER 3: OPERATOR TROUBLESHOOTING
Introduction .................................................................................................................................. 0009 00
Malfunction/Symptom Index ........................................................................................................ 0010 00
Engine Troubleshooting............................................................................................................... 0011 00
Electrical System Troubleshooting .............................................................................................. 0012 00
Brake System Troubleshooting ................................................................................................... 0013 00
Fuel System Troubleshooting...................................................................................................... 0014 00
Tires Troubleshooting.................................................................................................................. 0015 00
Landing Gear Troubleshooting.................................................................................................... 0016 00
CHAPTER 4: ORGANIZATIONAL TROUBLESHOOTING
Introduction .................................................................................................................................. 0017 00
Malfunction/Symptom Index ........................................................................................................ 0018 00
Light Systems Troubleshooting ................................................................................................... 0019 00
Brake System Troubleshooting ................................................................................................... 0020 00
Landing Gear Troubleshooting.................................................................................................... 0021 00
Manhole Cover Troubleshooting ................................................................................................. 0022 00
Engine Troubleshooting............................................................................................................... 0023 00
Centrifugal Pump Troubleshooting.............................................................................................. 0024 00
Battery Troubleshooting .............................................................................................................. 0025 00
Alternator and Charging Circuit Troubleshooting ........................................................................ 0026 00
Filter/Separator Troubleshooting................................................................................................. 0027 00
Piping Control Components Troubleshooting ............................................................................. 0028 00
Fuel System Troubleshooting...................................................................................................... 0029 00
CHAPTER 5: DIRECT SUPPORT/GENERAL SUPPORT TROUBLESHOOTING
Introduction .................................................................................................................................. 0030 00
Malfunction/Symptom Index ........................................................................................................ 0031 00
Engine Troubleshooting............................................................................................................... 0032 00
Alternator and Charging Circuit Troubleshooting ........................................................................ 0033 00
CHAPTER 6: OPERATOR MAINTENANCE INSTRUCTIONS
Operator/Crew Preventive Maintenance Checks and Services (PMCS) .................................... 0034 00
Operator/Crew Lubrication Instructions....................................................................................... 0035 00
Batteries, Terminals, and Cables Service ................................................................................... 0036 00
Air Reservoir Maintenance .......................................................................................................... 0037 00
Storage Box Maintenance ........................................................................................................... 0038 00

i
TM 9-2330-330-14&P

TABLE OF CONTENTS—Continued

WP Sequence No.
CHAPTER 6: OPERATOR MAINTENANCE INSTRUCTIONS—Continued
Engine Air Filter Cleaner Maintenance........................................................................................ 0039 00
Filter/Separator Sump Maintenance............................................................................................ 0040 00
Fuel-Dispensing Nozzle and Pump Strainer Maintenance and Manual Pump Priming.............. 0041 00
CHAPTER 7: ORGANIZATIONAL MAINTENANCE INSTRUCTIONS
Service Upon Receipt.................................................................................................................. 0042 00
Organizational Preventive Maintenance Checks and Services (PMCS) .................................... 0043 00
Organizational Lubrication Instructions ....................................................................................... 0044 00
General Maintenance Instructions............................................................................................... 0045 00
Electrical Schematics .................................................................................................................. 0046 00
24–12 V Converter Replacement ................................................................................................ 0047 00
Overflow Protection Monitor Panel Replacement ....................................................................... 0048 00
Overflow Protection Sensor Replacement .................................................................................. 0049 00
Overflow Protection Optic Socket Boxes Replacement .............................................................. 0050 00
Control Panel Light Replacement................................................................................................ 0051 00
Marker Light LEDs Replacement ................................................................................................ 0052 00
Marker Light Receptacles Replacement ..................................................................................... 0053 00
Composite Stoplights Replacement ............................................................................................ 0054 00
Battery Access Panel Replacement ............................................................................................ 0055 00
Battery and Battery Cables Replacement ................................................................................... 0056 00
Main Wiring Harness Maintenance ............................................................................................. 0057 00
Front Marker Lights Wiring Harness Maintenance...................................................................... 0058 00
Side Marker Lights Wiring Harness Maintenance ....................................................................... 0059 00
Water Detection Switch and Harness Maintenance.................................................................... 0060 00
Composite Stoplight Harness Maintenance ................................................................................ 0061 00
Intervehicular Wiring Harnesses Maintenance............................................................................ 0062 00
Conduits Replacement ................................................................................................................ 0063 00
NATO Slave Receptacle Replacement ....................................................................................... 0064 00
Electrical Wiring Repair ............................................................................................................... 0065 00
Brake Actuating Camshaft Replacement .................................................................................... 0066 00
Brakeshoes Replacement ........................................................................................................... 0067 00
Hubs, Brakedrums, and ABS Sensor Maintenance .................................................................... 0068 00
Slack Adjusters Maintenance ...................................................................................................... 0069 00
ABS Diagnostics/ECU Valve Replacement................................................................................. 0070 00
Air Brake Chambers Maintenance .............................................................................................. 0071 00
Brake Interlock Valves Maintenance ........................................................................................... 0072 00
Air Reservoir Replacement ......................................................................................................... 0073 00
Spring Brake Control Valve Maintenance ................................................................................... 0074 00
Parking Brake Control Valve Maintenance ................................................................................. 0075 00
Air Tubing and Fittings Maintenance........................................................................................... 0076 00
Air Brake Hoses Maintenance..................................................................................................... 0077 00
Fail-Safe Chamber Brakes Release............................................................................................ 0078 00
Service and Emergency Couplings (Gladhands) Maintenance .................................................. 0079 00
Tire Maintenance......................................................................................................................... 0080 00
Kingpin Coupler Replacement..................................................................................................... 0081 00
Kingpin Spacer Replacement...................................................................................................... 0082 00
Landing Gear Ground Boards Replacement............................................................................... 0083 00

ii
TM 9-2330-330-14&P

TABLE OF CONTENTS—Continued

WP Sequence No.
CHAPTER 7: ORGANIZATIONAL MAINTENANCE INSTRUCTIONS—Continued
Curbside Landing Leg Replacement ........................................................................................... 0084 00
Roadside Landing Leg and Handcrank Replacement ................................................................ 0085 00
Mudflaps Replacement................................................................................................................ 0086 00
Static Reels and Electrical Clips Replacement ........................................................................... 0087 00
Tool Box Replacement ................................................................................................................ 0088 00
Grounding Rod Storage Tube Retaining Pin Replacement ........................................................ 0089 00
Hose Reel Cabinet Door Lock Release Levers Replacement .................................................... 0090 00
Hose Reel Cabinet Door Latches Replacement ......................................................................... 0091 00
Hose Reel Cabinet Door Springs Replacement.......................................................................... 0092 00
Grounding Studs Replacement ................................................................................................... 0093 00
Hose Tubes Replacement........................................................................................................... 0094 00
Hose Tubes Access Covers Replacement.................................................................................. 0095 00
Spare Tire Lifting Device (Winch) Replacement ......................................................................... 0096 00
Drain Pipes Replacement............................................................................................................ 0097 00
Manhole Cover Maintenance ...................................................................................................... 0098 00
Vent Cap Replacement ............................................................................................................... 0099 00
Reflectors Replacement .............................................................................................................. 0100 00
ID/Instruction Plates Replacement .............................................................................................. 0101 00
Hazardous Materials Placard Holders/Brackets Replacement ................................................... 0102 00
Glow Plugs Replacement ............................................................................................................ 0103 00
Engine Oil Filter and Oil Pressure Switch Replacement ............................................................. 0104 00
Engine Exhaust Manifold Replacement ...................................................................................... 0105 00
Intake Manifold Replacement...................................................................................................... 0106 00
Fuel Pump Replacement ............................................................................................................. 0107 00
Engine Fuel Tank Replacement .................................................................................................. 0108 00
Engine Fuel Lines Replacement ................................................................................................. 0109 00
Engine Fan Belt Replacement..................................................................................................... 0110 00
Engine Fan Shroud and Intake Air Cleaner Replacement .......................................................... 0111 00
Air Cleaner Restriction Indicator Replacement ........................................................................... 0112 00
Air Duct Hose Replacement ........................................................................................................ 0113 00
Engine Throttle Cable Replacement ........................................................................................... 0114 00
Muffler and Exhaust Pipe Replacement ...................................................................................... 0115 00
Alternator and Mounting Bracket Maintenance ........................................................................... 0116 00
Alternator Drive Belt Replacement .............................................................................................. 0117 00
Engine Electrical Box Replacement ............................................................................................ 0118 00
Starter Replacement.................................................................................................................... 0119 00
Engine Control Panel Maintenance............................................................................................. 0120 00
Fuel Level Sensor and Sensor Tube Maintenance ..................................................................... 0121 00
Vapor Recovery System Replacement ....................................................................................... 0122 00
Hubodometer Replacement ........................................................................................................ 0123 00
Filter/Separator Replacement ..................................................................................................... 0124 00
Filter/Separator Filter Elements Maintenance ............................................................................. 0125 00
Fluid Regulating (Relief) and Fuel Sample Valve Replacement ................................................. 0126 00
Volumetric Meter and Piping Replacement ................................................................................. 0127 00
G and M Valves Replacement..................................................................................................... 0128 00
P and R Valves Replacement ..................................................................................................... 0129 00
Emergency Valve Maintenance................................................................................................... 0130 00
High Level Shutoff Sensor and Filter Replacement .................................................................... 0131 00

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TM 9-2330-330-14&P

TABLE OF CONTENTS—Continued

WP Sequence No.
CHAPTER 7: ORGANIZATIONAL MAINTENANCE INSTRUCTIONS—Continued
Flange and Piping Manifold, Handwheels, and
F, E, and B Valves Replacement ................................................................................................ 0132 00
Discharge Manifold Replacement ............................................................................................... 0133 00
Bottom Loading Valve Replacement ........................................................................................... 0134 00
Manifold Valve Replacement....................................................................................................... 0135 00
K Valve Replacement .................................................................................................................. 0136 00
J and N Ball Valves Replacement ............................................................................................... 0137 00
Cabinet Piping Assembly Replacement ...................................................................................... 0138 00
Emergency Valve A Control Handle Maintenance ...................................................................... 0139 00
Control Cable Replacement ........................................................................................................ 0140 00
Recirculation Valve Assembly Replacement............................................................................... 0141 00
Fire Extinguisher Brackets Replacement .................................................................................... 0142 00
Decontamination Apparatus Bracket Replacement .................................................................... 0143 00
Fill Gage Storage Tube Cap Replacement ................................................................................. 0144 00
Engine Oil Filter Head Replacement ........................................................................................... 0145 00
Engine Oil Cooler Replacement .................................................................................................. 0146 00
Fuel Injection Lines and Fittings Replacement ........................................................................... 0147 00
Engine Shroud Replacement ...................................................................................................... 0148 00
Pump Tubing Replacement ......................................................................................................... 0149 00
Preparation For Storage Or Shipment......................................................................................... 0150 00
CHAPTER 8: DIRECT SUPPORT/GENERAL SUPPORT MAINTENANCE INSTRUCTIONS
General Maintenance Instructions............................................................................................... 0151 00
Specific Maintenance Instructions............................................................................................... 0152 00
Trunnion Tube and Hangers Replacement ................................................................................. 0153 00
Axles Replacement...................................................................................................................... 0154 00
Leaf Springs Replacement .......................................................................................................... 0155 00
Hose Reel Cabinet Replacement ................................................................................................ 0156 00
1-1/4 Inch Hose Reels Replacement........................................................................................... 0157 00
Engine and Pump Cabinet Frame Replacement......................................................................... 0158 00
Engine Heat Shield Replacement ............................................................................................... 0159 00
Intentionally Blank ....................................................................................................................... 0160 00
Alternator Maintenance ............................................................................................................... 0161 00
4-Inch Pump Maintenance........................................................................................................... 0162 00
Piping Frame Assembly Replacement ........................................................................................ 0163 00
G, M, P, and R Valves Maintenance ........................................................................................... 0164 00
Intentionally Blank ....................................................................................................................... 0165 00
F, E and B Valves Repair ............................................................................................................ 0166 00
D Valve and Lines Replacement ................................................................................................. 0167 00
Vapor Integrity Test ..................................................................................................................... 0168 00
Intentionally Blank ....................................................................................................................... 0169 00
CHAPTER 9: SUPPORTING INFORMATION
References .................................................................................................................................. 0170 00
Maintenance Allocation Chart (MAC) .......................................................................................... 0171 00
Basic Issue Items (BII) List .......................................................................................................... 0172 00
Additional Authorization List (AAL).............................................................................................. 0173 00
Expendable and Durable Items List ............................................................................................ 0174 00
Mandatory Replacement Parts List ............................................................................................. 0175 00
Torque Values For Threaded Fasteners ..................................................................................... 0176 00

iv
TM 9-2330-330-14&P

TABLE OF CONTENTS—Continued

WP Sequence No.
CHAPTER 9: SUPPORTING INFORMATION—Continued
RPSTL Introduction ..................................................................................................................... 0177 00
Figure 1. Liberty Onboard Monitor .............................................................................................. 0178 00
Figure 2. Liberty Optic Sensor..................................................................................................... 0179 00
Figure 3. Socket Box ................................................................................................................... 0180 00
Figure 4. Electrical Converter ...................................................................................................... 0181 00
Figure 5. Clearance Lights .......................................................................................................... 0182 00
Figure 6. Stop, Tail and Blackout Lights...................................................................................... 0183 00
Figure 7. Control Panel Light Assemblies ................................................................................... 0184 00
Figure 8. Battery, Cover and Cables ........................................................................................... 0185 00
Figure 9. Slave Start Receptacle................................................................................................. 0186 00
Figure 10. Chassis Wiring Harness............................................................................................. 0187 00
Figure 11. Brake Light and Marker Light Harnesses................................................................... 0188 00
Figure 12. Brake Light, Marker Light, and 3-In-Line Wiring Harnesses...................................... 0189 00
Figure 13. Intervehicular and Side Marker Light Wiring Harnesses............................................ 0190 00
Figure 14. Wiring Harness Conduit Components........................................................................ 0191 00
Figure 15. Rear Axle Assembly................................................................................................... 0192 00
Figure 16. Shoe and Lining Assembly......................................................................................... 0193 00
Figure 17. Brake Camshafts........................................................................................................ 0194 00
Figure 18. Slack Adjuster ............................................................................................................ 0195 00
Figure 19. Anti-Lock Braking System .......................................................................................... 0196 00
Figure 20. Air Brake Chambers................................................................................................... 0197 00
Figure 21. Air Brake Control Valve.............................................................................................. 0198 00
Figure 22. Air Couplings .............................................................................................................. 0199 00
Figure 23. Brake Lines/Air Reservoirs......................................................................................... 0200 00
Figure 24. Hub and Drum ............................................................................................................ 0201 00
Figure 25. Wheel Assembly ........................................................................................................ 0202 00
Figure 26. Ladder Assembly ....................................................................................................... 0203 00
Figure 27. Coupler Assembly ...................................................................................................... 0204 00
Figure 28. Spare Wheel Carrier and Hoist .................................................................................. 0205 00
Figure 29. Ground Board Assembly ............................................................................................ 0206 00
Figure 30. Landing Gear Assembly............................................................................................. 0207 00
Figure 31. Suspension................................................................................................................. 0208 00
Figure 32. Mud Flaps and Splash Guards .................................................................................. 0209 00
Figure 33. Fenders ...................................................................................................................... 0210 00
Figure 34. Static Reel Assembly ................................................................................................. 0211 00
Figure 35. Hose Tubes ................................................................................................................ 0212 00
Figure 36. Hose Reel Assemblies ............................................................................................... 0213 00
Figure 37. Hose Reel Cabinet ..................................................................................................... 0214 00
Figure 38. Hose Reel Cabinet Door Assembly ........................................................................... 0215 00
Figure 39. Storage Box................................................................................................................ 0216 00
Figure 40. Engine Housing and Frame Assembly....................................................................... 0217 00
Figure 41. Manhole Cover Assembly .......................................................................................... 0218 00
Figure 42. Miscellaneous Body Parts.......................................................................................... 0219 00
Figure 43. Reflectors ................................................................................................................... 0220 00
Figure 44. Vehicle I.D., Instruction Plates, and Mounting Hardware .......................................... 0221 00
Figure 45. Vehicle I.D., Instruction Plates, and Mounting Hardware .......................................... 0222 00
Figure 46. Hazardous Material Placards ..................................................................................... 0223 00

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TM 9-2330-330-14&P

TABLE OF CONTENTS—Continued

WP Sequence No.
CHAPTER 9: SUPPORTING INFORMATION—Continued
Figure 47. Engine Assembly........................................................................................................ 0224 00
Figure 48. Engine Block Assembly.............................................................................................. 0225 00
Figure 49. Engine Oil Systems Group......................................................................................... 0226 00
Figure 50. Engine Intake Manifold............................................................................................... 0227 00
Figure 51. Engine Fuel Injector System ...................................................................................... 0228 00
Figure 52. Nozzle and Holder Assembly ..................................................................................... 0229 00
Figure 53. Engine Fuel Pump Assembly ..................................................................................... 0230 00
Figure 54. Air Cleaner Assembly................................................................................................. 0231 00
Figure 55. Engine Fuel Lines ...................................................................................................... 0232 00
Figure 56. Fuel Tank Assembly................................................................................................... 0233 00
Figure 57. Engine Fuel Filter Assembly ...................................................................................... 0234 00
Figure 58. Engine Throttle Assembly .......................................................................................... 0235 00
Figure 59. Muffler Assembly........................................................................................................ 0236 00
Figure 60. Exhaust Manifold........................................................................................................ 0237 00
Figure 61. Engine Shrouds.......................................................................................................... 0238 00
Figure 62. Engine Cooling System.............................................................................................. 0239 00
Figure 63. Engine Shrouding....................................................................................................... 0240 00
Figure 64. Alternator Mounting Parts .......................................................................................... 0241 00
Figure 65. Alternator Component Parts....................................................................................... 0242 00
Figure 66. Starting Motor and Mounting Hardware ..................................................................... 0243 00
Figure 67. Engine Electrical Box ................................................................................................. 0244 00
Figure 68. Glow Plug Wiring........................................................................................................ 0245 00
Figure 69. Alternator Wiring......................................................................................................... 0246 00
Figure 70. Starter Wiring ............................................................................................................. 0247 00
Figure 71. Oil Pressure Switch and Wiring ................................................................................. 0248 00
Figure 72. Control Panel Assembly............................................................................................. 0249 00
Figure 73. Radar Fuel Level Sensor ........................................................................................... 0250 00
Figure 74. Engine Control Panel Wiring ...................................................................................... 0251 00
Figure 75. Vapor Recovery Assembly......................................................................................... 0252 00
Figure 76. Electrical Assembly for Hose Reel Cabinet ............................................................... 0253 00
Figure 77. Hubodometer.............................................................................................................. 0254 00
Figure 78. Gage Assembly, In-Tank............................................................................................ 0255 00
Figure 79. Control Panel Gages.................................................................................................. 0256 00
Figure 80. Filter Separator........................................................................................................... 0257 00
Figure 81. Separator Mounting Assembly ................................................................................... 0258 00
Figure 82. Drain Valve Assembly ................................................................................................ 0259 00
Figure 83. Filter Separator Tubing Assembly.............................................................................. 0260 00
Figure 84. Pump Assembly ......................................................................................................... 0261 00
Figure 85. Pump Coupling Parts ................................................................................................. 0262 00
Figure 86. Meter Assembly.......................................................................................................... 0263 00
Figure 87. Piping Frame Assembly ............................................................................................. 0264 00
Figure 88. Emergency Valve Piping ............................................................................................ 0265 00
Figure 89. Manifold and Flange Assembly .................................................................................. 0266 00
Figure 90. Pump Piping and Recirculation Valve Assembly ....................................................... 0267 00
Figure 91. Cabinet Piping ............................................................................................................ 0268 00
Figure 92. Hose Reel Piping ....................................................................................................... 0269 00
Figure 93. Float Installation ......................................................................................................... 0270 00

vi
TM 9-2330-330-14&P

TABLE OF CONTENTS—Continued

WP Sequence No.
CHAPTER 9: SUPPORTING INFORMATION—Continued
Figure 94. Valve Assembly, Emergency ..................................................................................... 0271 00
Figure 95. Valve Assembly, “B, E, and F” ................................................................................... 0272 00
Figure 96. “D” Valve and Tubing Assembly................................................................................. 0273 00
Figure 97. High Level Shutoff Valve............................................................................................ 0274 00
Figure 98. Valve Assembly, “G” .................................................................................................. 0275 00
Figure 99. Valve Assembly, “R and P” ....................................................................................... 0276 00
Figure 100. Valve Assembly, “M” ................................................................................................ 0277 00
Figure 101. Control Cable Assemblies........................................................................................ 0278 00
Figure 102. Miscellaneous Parts ................................................................................................. 0279 00
Figure 103. Fire Extinguisher Brackets ....................................................................................... 0280 00
Figure 104. Decontamination Apparatus Bracket ....................................................................... 0281 00
Figure KITS. Repair Parts Kits .................................................................................................... 0282 00
Figure BULK. Bulk Materials ....................................................................................................... 0283 00
NSN Index ................................................................................................................................... 0284 00
Part Number Index ...................................................................................................................... 0285 00

vii
TM 9-2330-330-14&P

HOW TO USE THIS MANUAL

SCOPE

This manual provides you with the information you will need to operate and maintain the semitrailer.

MANUAL CONTENT

The front matter in this manual consists of general warnings, title block page, and table of contents.

The information contained in this manual is presented in nine chapters. Each chapter is divided into Work
Packages (WPs) that cover operating procedures, maintenance procedures, troubleshooting procedures,
and other information for specific systems or components. Each WP starts on a right-hand page. Page
number consists of the WP number followed by a dash and another number. For example “0007 00-9”
means WP 0007 00, page 9.

At the end of this manual are an alphabetical index, DA Form 2028-2, and metric conversion chart.

Front Matter

There are general warnings that start on the first right-hand page immediately after the cover that should
be read before performing any maintenance on the semitrailer.

The title block page includes the reporting of errors and recommending improvements statement.

The table of contents lists the chapters and WPs in the manual.

Chapters

Chapter 1 provides general information, equipment descriptions, and theory of operation.

Chapter 2 provides the description and use of controls and indicators, and operating instructions.

Chapter 3 provides Operator troubleshooting procedures.

Chapter 4 provides Organizational troubleshooting procedures.

Chapter 5 provides Direct Support and General Support troubleshooting.

Chapter 6 provides Operator maintenance instructions.

Chapter 7 provides Organizational maintenance instructions.

Chapter 8 provides Direct Support and General Support maintenance instructions.

Chapter 9 provides supporting information, including the publications referenced in this manual,
Maintenance Allocation Chart (MAC), Basic Issue Items (BII) list, expendable and durable items list,
torque limits, and Repair Parts and Special Tools List (RPSTL).

Alphabetical Index

An index is located after the last WP in this manual that provides an alphabetical listing of information and
components/assemblies contained in this manual.

viii
TM 9-2330-330-14&P

HOW TO USE THIS MANUAL—Continued

DA Form 2028

DA Form 2028 is used to report errors and to recommend improvements for the tasks in this manual.

Metric Conversion Chart

This metric conversion chart converts English measurements to metric equivalents. Measurements in this
manual are provided in both English and metric units.

WARNINGS, CAUTIONS, AND NOTES

You must read and understand this manual BEFORE operating the semitrailer.

Throughout this manual, you will see WARNING, CAUTION, and NOTE headings. There are good
reasons for every one of these notices:

WARNING

A warning is used to alert the user to hazardous operating and maintenance


procedures, practices, or conditions that could result in injury or death. Warnings
must be strictly observed.

CAUTION

A caution is used to alert the user to hazardous operating and maintenance


procedures, practices, or conditions that could result in damage to, or destruction
of, equipment or mission effectiveness. Cautions must be strictly observed.

NOTE

A note highlights an essential operating or maintenance procedure, condition, or


statement.

Warnings and cautions appear immediately preceding the step to which they pertain. It is important to
read and thoroughly understand the warnings and/or cautions before beginning maintenance. Notes may
precede or follow the steps to which they pertain, depending on what makes the most sense.

INITIAL SETUPS

Before starting a task, you must obtain all the tools, supplies, and personnel listed in the initial setup. Be
sure to read the task before performing the maintenance. If any other tasks are referenced, you must go
to the initial setup page for each of these tasks to find out what tools, supplies, and personnel will be
needed.

INDEXING

Three indexing procedures are used in this manual to help you locate information quickly:
• Table of contents
• Controls and indicators index in WP 0006 00
• Alphabetical index at the back of this manual

ix/x blank
TM 9-2330-330-14&P

SEMITRAILER GENERAL INFORMATION 0001 00

TYPE OF MANUAL

TM 9-2330-330-14&P is an Operator’s, Organizational, Direct Support, and General Support


Maintenance Manual including a RPSTL.

EQUIPMENT NAME AND MODEL NUMBER

This manual covers: Semitrailer, Fuel Tanker: 5000-Gallon, Fuel-Dispensing, Automotive, M969A3.

PURPOSE OF EQUIPMENT

The purpose of this semitrailer is to haul and dispense fuel.

M969A3 Semitrailer

MAINTENANCE FORMS, RECORDS, AND REPORTS

Department of the Army forms and procedures used for equipment maintenance will be those prescribed
by DA PAM 738-750, Functional Users Manual for the Army Maintenance Management System
(TAMMS) or AR 700-138, Army Logistics Readiness and Sustainability.

REPORTING EQUIPMENT IMPROVEMENT RECOMMENDATIONS (EIRs)

If your semitrailer needs improvement let us know. Send us an EIR. You, the user, are the only one who
can tell us what you do not like about your equipment. Let us know why you do not like the design. Put it
on an SF 368 (Product Quality Deficiency Report). Mail it to the address specified in DA PAM 738-750,
Functional Users Manual for TAMMS, or as specified by the contracting activity. We will send you a reply.

CORROSION PREVENTION AND CONTROL (CPC)

CPC of Army material is a continuing concern. It is important that any corrosion problems with this item
be reported so that the problem can be corrected and improvements can be made to prevent the problem
in future items.

0001 00-1
TM 9-2330-330-14&P

SEMITRAILER GENERAL INFORMATION—Continued 0001 00

While corrosion is typically associated with rusting of metals, it can also include deterioration of other
materials, such as rubber and plastic. Unusual cracking, softening, swelling, or breaking of these
materials may be a corrosion problem.

If a corrosion problem is identified, it can be reported using SF 368, Product Maintenance Deficiency
Report. Use of key words such as “corrosion,” ”rust,” “deterioration,” or “cracking” will ensure that the
information is identified as a CPC problem.

The form should be submitted to the address specified in DA PAM 738-750, TAMMS.

DESTRUCTION OF ARMY MATERIEL TO PREVENT ENEMY USE

For destruction of Army materiel to prevent enemy use, refer to TM 750-244-6.

WARRANTY STATEMENT

Heil Trailer International warrants its Tank Trailer Equipment to be free from defects in material and
workmanship under normal use, when proper service and maintenance as described in its Service
Bulletins and Operation Manuals are performed, for a period of 12 months from the date when these
products are delivered to the first purchaser.

This warranty is expressly limited to the repair or replacement of any component or part thereof, of any
such unit manufactured by Heil Trailer International, that is proven to Heil’s satisfaction to have been
defective in material or workmanship. Such components or parts thereof shall be repaired or replaced
without cost to the first purchaser for parts and labor provided such unit is returned for such repair or
replacement to an authorized Heil Distributor, or such other place as may be designated by Heil, within
12 months from the date on which the unit was delivered to such first purchaser.

Heil Trailer International neither warrants, nor does it accept liability for products manufactured by others
and installed by Heil. Purchaser and/or end user must pursue any claims of any nature whatsoever,
including warranties with the manufacturer of said product.

Heil Trailer International makes no other warranty, expressed or implied, and makes no warranty
of merchantability or of fitness for any particular purpose.

Heil Trailer International does not assume any other liability of any nature whatsover, including but not
limited to, any direct or indirect or consequential loss, transportation charges, loss of profits, damages, or
delays. Any improper use, operation beyond rated capacity, substitution of parts not approved by us, or
any alteration or repair by others in such manner as in our judgment affects the product materially and
adversely, shall void this warranty.

Other than extension of the warranty period under Heil’s Extended Warranty Program, no
employee or representative is authorized to change this warranty in any way or grant any other
warranty.

Heil Trailer International warrants that this trailer is manufactured in accordance with the specifications on
the order. Heil Trailer International does not warranty this piece of equipment for use in hauling any
specific product. Heil Trailer International accepts no responsibility for damage to the equipment, or for
cargo losses, due to an adverse effect on the equipment caused by the incompatibility of the product
being hauled in the trailer. Where tanks are prepared for lining, all agreements that concern the tank

0001 00-2
TM 9-2330-330-14&P

SEMITRAILER GENERAL INFORMATION—Continued 0001 00

barrel lining will be the responsibility of the customer and the lining company. In this connection, Heil
Trailer International makes no warranty of products, including lining manufactured and/or installed by
others, the same being subject to warranties, if any, of their respective manufacturers or installers. The
customer shall bear the risk for damage or loss to the tank or injury to property or person, while the tank
is either at or in transit to or from the lining company. In those instances where the lining application is
performed by a Heil Trailer International facility, no warranty will be provided to the installation or
application of those lining materials.

Heil Trailer International does no assume any liability for interior cleanliness and finish
requirements of trailers due to different operations and circumstances. As such, Heil Trailer
International does not certify that trailers are ready to be placed in service for product upon
delivery. The trailer must be inspected, cleaned, washed, and otherwise prepared for its intended
service by the user to the requirements of the customer prior to placing into service.

The above warranty supersedes and is in lieu of all other warranties expressed or implied.

LIST OF ABBREVIATIONS/ACRONYMS
AAL....................................................................................................................Additional Authorization List
ABS ........................................................................................................................... Antilock Brake System
BII ...................................................................................................................................... Basic Issue Items
CAGEC....................................................................................... Commercial and Government Entity Code
cm................................................................................................................................................centimeters
CPC..........................................................................................................Corrosion Prevention and Control
dc.............................................................................................................................................. direct current
DS .......................................................................................................................................... Direct Support
EA...........................................................................................................................................................each
ECU........................................................................................................................... Electronic Control Unit
EIR ............................................................................................Equipment Improvement Recommendation
EPA ..........................................................................................................Environmental Protection Agency
FMTV.....................................................................................................Family of Medium Tactical Vehicles
gal....................................................................................................................................................... gallons
GL....................................................................................................................................................... gallons
gpm ..................................................................................................................................gallons per minute
GS .......................................................................................................................................General Support
in.......................................................................................................................................................... inches
kg.................................................................................................................................................... kilograms
km/h................................................................................................................................ kilometers per hour
kPa ...............................................................................................................................................kilopascals
L .............................................................................................................................................................liters
LB ........................................................................................................................................................ pound
lb-ft ............................................................................................................................................... pound-feet
Lpm ......................................................................................................................................liters per minute
MAC ............................................................................................................... Maintenance Allocation Chart
m ........................................................................................................................................................ meters
mm ............................................................................................................................................... millimeters
mph .........................................................................................................................................miles per hour
MWO ...................................................................................................................... Modification Work Order
NATO ......................................................................................................North Atlantic Treaty Organization
NSN.......................................................................................................................... National Stock Number

0001 00-3
TM 9-2330-330-14&P

SEMITRAILER GENERAL INFORMATION—Continued 0001 00

N•m........................................................................................................................................Newton-meters
P/N ............................................................................................................................................ Part Number
PMCS .................................................................................. Preventive Maintenance Checks and Services
psi.............................................................................................................................pounds per square inch
PT.............................................................................................................................................................pint
QT ......................................................................................................................................................... quart
RO .............................................................................................................................................................roll
ROM ............................................................................................................................... Refuel on the Move
RPSTL...................................................................................................Repair Parts and Special Tools List
SC ......................................................................................................................................... Supply Catalog
SMR ............................................................................................ Source, Maintenance, and Recoverability
SRA .....................................................................................................................Specialized Repair Activity
TAMMS .................................................................................The Army Maintenance Managmenet System
TAMMS-A............................................................. The Army Maintenance Management System—Aviation
TB...................................................................................................................................... Technical Bulletin
TM ..................................................................................................................................... Technical Manual
TMDE .................................................................................Test, Measurement, and Diagnostic Equipment
V ............................................................................................................................................................. volts
WC ......................................................................................................................................... Water Column
WP..........................................................................................................................................Work Package

END OF TASK

0001 00-4
CHAPTER 1

INTRODUCTORY INFORMATION
WITH
THEORY OF OPERATION
TM 9-2330-330-14&P

SEMITRAILER EQUIPMENT DESCRIPTION AND DATA 0002 00

EQUIPMENT CHARACTERISTICS, CAPABILITIES, AND FEATURES

The M969A3 Semitrailer is constructed of welded stainless steel, with a single compartment tank of 5000
gal (18,927 L) plus a 3% capacity for product expansion. The chassis is constructed of welded stainless
steel and is equipped with full floating tandem axles and manually operated landing gear.

The M969A3 5,000-Gallon Tanker may be used ONLY with the following prime movers that HAVE ABS
braking systems: M915A2, M915A3, M915A4, M1088 (FMTV), and M931/M932 series. Use of the
M969A3 with the M931/M932 WITHOUT ABS brakes is NOT authorized. Tankers are not to be filled to
exceed the load capacities of the tractors. Due to limited payload capacity, some of the tractors will not
be able to haul fully loaded tankers. No over-load wavier is allowed for these tankers. When driving on
hard-surface highways, only the 10-ton military-adapted commercial 6x4 prime movers, M915A2,
M915A3, and M915A4, with ABS are authorized. The M969A3 Semitrailer can be loaded through the
bottom or top fill opening. The Lombardini three-cylinder diesel engine in combination with the Gorman
Rupp 4-in. pump provides self-load/unload capability.

The M969A3 is equipped with pressure and vacuum vents, a sealed manhole, an improved vapor
recovery system, two 50-foot (15.2 m) lengths of 1-1/4 in. fuel-dispensing hoses, three 4-in. hoses for
loading/off loading and bulk delivery, a portable grounding rod, three static reels, and a spare tire. A
ladder is provided at the rear of the semitrailer for easy access to the top of the M969A3.

KEY COMPONENTS DESCRIPTION

1 Winch assembly Winds and rewinds the spare tire.

2 Spare tire Provides spare tire.

3 Ladder Provides access to top of tanker.

0002 00-1
TM 9-2330-330-14&P

SEMITRAILER EQUIPMENT DESCRIPTION AND DATA—Continued 0002 00

KEY COMPONENTS DESCRIPTION

4 Vapor recovery system Allows fuel depot to collect/recover vapors.

5 Lifting lugs (4) Provides lift capability for semitrailer.

6 Ground studs (3) Allows semitrailer to discharge static electricity.

7 NATO slave connection Provides emergency source of electricity for


starting engine.

8 Optic socket box Provides fuel depot with automatic shut off
capability.

9 Batteries Provides electricity for starting engine.

10 Engine fuel tank Store fuel for engine.

11 Engine/pump Provides semitrailer with pumping capability.

12 Filter/separator Filters water from fuel and filters fuel.

13 Hose tubes (3) Stores semitrailers three 4-in. hoses.

14 Suspension Cushions road shock.

0002 00-2
TM 9-2330-330-14&P

SEMITRAILER EQUIPMENT DESCRIPTION AND DATA—Continued 0002 00

KEY COMPONENTS DESCRIPTION

15 Hazardous materials placard (4) Displays hazmat symbols.

16 Landing gear handcrank Raises/lowers landing gear.

17 Hose reel cabinet Protects and stores 1-1/4 in. hoses.

18 Engine control panel Houses engine controls and gages.

19 Piping control Houses pumping valves and outlets.

20 Tool/storage box Provides BII/AAL and tool storage.

21 Landing gear Allows semitrailer to stand on its own.

22 Kingpin Guides, centers, and locks the prime movers fifth


wheel.

23 Spacer plate Provides semitrailer with an adjustable kingpin


height.

0002 00-3
TM 9-2330-330-14&P

SEMITRAILER EQUIPMENT DESCRIPTION AND DATA 0002 00

EQUIPMENT DATA

Bridge Classification:
Empty weight with prime mover ....................................................................................................... Class. 14
Empty weight without prime mover .................................................................................................... Class. 6
Cross-country loaded with prime mover .......................................................................................... Class. 25
Cross-country loaded without prime mover ..................................................................................... Class. 18
Highway loaded with prime mover ................................................................................................... Class. 30
Highway loaded without prime mover .............................................................................................. Class. 22

Angle of Departure...................................................................................................................................60°

Capacities of Tank (Vehicle Capacity):


Hard-surface road and cross-country .............................................................................5000 gal. (18,927 L)
20% maximum side slope without leakage.....................................................................5000 gal. (18,927 L)
10% maximum longitudinal slope without leakage .........................................................5000 gal. (18,927 L)

Capacities of Tank (with 5-ton Prime Mover other than M1088):


Hard-surface road and cross-country .............................................................................3000 gal. (11,356 L)
20% maximum side slope without leakage.....................................................................3000 gal. (11,356 L)
10% maximum longitudinal slope without leakage .........................................................3000 gal. (11,356 L)

Center of Gravity:
Empty (vertical) ................................................................................................................. 46.1 in. (117.1 cm)
Empty (horizontal from front) ..........................................................................................210.0 in. (533.4 cm)
Loaded (vertical) ............................................................................................................... 62.8 in. (159.5 cm)
Loaded (horizontal from front).........................................................................................185.0 in. (469.9 cm)

Dimensions Overall:
Height ..............................................................................................................................104.4 in. (265.2 cm)
Length .............................................................................................................................359.2 in. (912.4 cm)
Width ................................................................................................................................. 95.3 in. (242.1 cm)
To outside of tires.............................................................................................................. 96.0 in. (243.8 cm)

Weights:
Empty ...............................................................................................................................17,600 lb (7982 kg)
Kingpin weight....................................................................................................................5,500 lb (2494 kg)
Rear axle ..........................................................................................................................12,100 lb (5488 kg)
Loaded (5000 GAL).......................................................................................................52,300 lb (23,719 kg)

Kingpin Location:
From nose of vehicle...........................................................................................................17.0 in. (43.2 cm)
To landing gear ................................................................................................................. 84.8 in. (215.4 cm)

Crankcase Capacity..............................................................................................................5.29 qt (5.01 L)

Fuel/Filter/Separator Rating...................................................... 300 gpm @ 150 psi (1136 L @ 1034 kPa)

Fording Depth....................................................................................................................... 30 in. (76.2 cm)

Tire Pressure .......................................................................................................................95 psi (655 kPa)

END OF TASK

0002 00-4
TM 9-2330-330-14&P

ELECTRICAL SYSTEM THEORY OF OPERATION 0003 00

The M969A3 is equipped with two electrical systems. The first system is a 12/24 V dc electrical system
that receives its power from the prime mover through the intervehicular cable assembly. The
intervehicular cable assembly is connected to the M969A3 main wiring harness that distributes power to
the composite lights, front, side, and rear marker lights, ECU valve, water detection switch, and overflow
monitor panel. The second electrical system is the engine electrical system, a self-contained unit that
provides power to keep the batteries charged and engine running.

END OF TASK

0003 00-1/2 blank


TM 9-2330-330-14&P

ENGINE AND PUMP THEORY OF OPERATION 0004 00

ENGINE

The diesel engine provides power through the flexible coupling to the centrifugal pump. The engine is a 3-
cylinder, 4-cycle, valve-in-head, air-cooled engine with a maximum rating of 35.4 hp (26.4 kW), located
on the curbside of the semitrailer. The engine is operated and monitored by the control panel located on
the roadside of the semitrailer.

PUMP

The M969A3 is equipped with a 4-in., self-priming, low-pressure centrifugal pump that provides metered
fuel delivery up to 100 gpm (379 Lpm) through one or both fuel-dispensing nozzles.

END OF TASK

0004 00-1/2 blank


TM 9-2330-330-14&P

ANTILOCK BRAKE SYSTEM (ABS) THEORY OF OPERATION 0005 00

The semitrailer brakes are equipped with 4-sensor 2-modular ABS, axle by axle, to prevent wheel lockup
during braking on unstable surfaces. The ABS is automatic, applied through the air brake system and
needs no operator assistance.

END OF TASK

0005 00-1/2 blank


CHAPTER 2

OPERATOR INSTRUCTIONS
TM 9-2330-330-14&P

DESCRIPTION AND USE OF CONTROLS AND INDICATORS 0006 00

GENERAL

The following pages show the location and function of the controls and indicators of the M969A3. Below
is an alphabetical listing of them and the page number on which they can be found. Review this section
thoroughly before operating the semitrailer.
Page Number

Air cleaner restriction indicator.................................................................................................. 0006 00-14


Battery voltage gage ................................................................................................................... 0006 00-8
Bottom loading adapter ............................................................................................................... 0006 00-5
Control panel light ....................................................................................................................... 0006 00-7
Engine control panel assembly ................................................................................................... 0006 00-7
Engine hours ............................................................................................................................... 0006 00-7
Engine switch .............................................................................................................................. 0006 00-7
Engine throttle ............................................................................................................................. 0006 00-5
Filter separator gage ................................................................................................................... 0006 00-8
Filter/separator controls ............................................................................................................ 0006 00-13
Fuel pressure gage ..................................................................................................................... 0006 00-8
Hose reel cabinet ........................................................................................................................ 0006 00-9
Indicator light............................................................................................................................... 0006 00-7
Intervehicular cable (12 volt) connector...................................................................................... 0006 00-3
Intervehicular cable (24 volt) connector...................................................................................... 0006 00-3
Intervehicular cable connectors .................................................................................................. 0006 00-3
Landing gear handcrank ............................................................................................................. 0006 00-4
Oil pressure gage........................................................................................................................ 0006 00-8
Optic socket box........................................................................................................................ 0006 00-10
Optic socket box (curbside) ...................................................................................................... 0006 00-10
Optic socket box (roadside) ...................................................................................................... 0006 00-10
Outlet valve ................................................................................................................................. 0006 00-6
Overfill monitor panel .................................................................................................................. 0006 00-5
Parking brake valve................................................................................................................... 0006 00-11
Parking brake/Scrader valve..................................................................................................... 0006 00-11
Piping control assembly .............................................................................................................. 0006 00-5
Preheater switch ......................................................................................................................... 0006 00-7
Pump pressure gage................................................................................................................... 0006 00-8
Schrader valve .......................................................................................................................... 0006 00-11
Spare tire lifting device handcrank............................................................................................ 0006 00-12
Starter switch .............................................................................................................................. 0006 00-7
Tachometer ................................................................................................................................. 0006 00-7
Tanker fuel level indicator gage .................................................................................................. 0006 00-8
Tanker fuel level indicator switch ................................................................................................ 0006 00-8
Valve A control handle ................................................................................................................ 0006 00-6
Valve B ........................................................................................................................................ 0006 00-6
Valve D........................................................................................................................................ 0006 00-5
Valve E ........................................................................................................................................ 0006 00-5
Valve F ........................................................................................................................................ 0006 00-6
Valve G........................................................................................................................................ 0006 00-6
Valve H........................................................................................................................................ 0006 00-6
Valve K...........................................................................................................................................0006 00-6

0006 00-1
TM 9-2330-330-14&P

DESCRIPTION AND USE OF CONTROLS AND INDICATORS—Continued 0006 00

Valve J......................................................................................................................................... 0006 00-6


Valve M ..................................................................................................................................... 0006 00-13
Valve N...................................................................................................................................... 0006 00-13
Valve P ........................................................................................................................................ 0006 00-9
Valve R........................................................................................................................................ 0006 00-9
Volumetric meters ....................................................................................................................... 0006 00-9
Water level warning light............................................................................................................. 0006 00-7

0006 00-2
TM 9-2330-330-14&P

DESCRIPTION AND USE OF CONTROLS AND INDICATORS—Continued 0006 00

INTERVEHICULAR CABLE CONNECTORS

KEY CONTROL OR INDICATOR FUNCTION OR USE

1 Intervehicular cable (12 volt) connector Connects towing vehicle and


semitrailer 12-volt electrical
systems.

2 Intervehicular cable (24 volt) connector Connects towing vehicle and


semitrailer 24-volt electrical
systems.

0006 00-3
TM 9-2330-330-14&P

DESCRIPTION AND USE OF CONTROLS AND INDICATORS—Continued 0006 00

LANDING GEAR HANDCRANK

KEY CONTROL OR INDICATOR FUNCTION OR USE

3 Landing gear handcrank Raises and lowers landing gear


legs.

0006 00-4
TM 9-2330-330-14&P

DESCRIPTION AND USE OF CONTROLS AND INDICATORS—Continued 0006 00

PIPING CONTROL ASSEMBLY

KEY CONTROL OR INDICATOR FUNCTION OR USE

4 Valve D Loading precheck control valve.

5 Overfill monitor panel Monitor fuel level during loading.

6 Valve E Self-loading control valve.

7 Bottom loading adapter Provides self-loading capability.

8 Engine throttle Advances and retards engine


speeds.

0006 00-5
TM 9-2330-330-14&P

DESCRIPTION AND USE OF CONTROLS AND INDICATORS—Continued 0006 00

KEY CONTROL OR INDICATOR FUNCTION OR USE

9 Valve A control handle Allows emergency shut down of


fueling operations.

10 Valve B Bulk delivery control valve.

11 Valve K Allows fuel flow to hose reel


cabinet.

12 Valve F Allows fuel flow to bulk fuel


delivery.

13 Outlet valve Main outlet for bulk fuel delivery.

14 Valve G Allows gravity unloading and


self-loading.

15 Valve H Allows fuel flow through manifold


to pump.

16 Valve J Allows water to drain from


manifold.

0006 00-6
TM 9-2330-330-14&P

DESCRIPTION AND USE OF CONTROLS AND INDICATORS—Continued 0006 00

ENGINE CONTROL PANEL

KEY CONTROL OR INDICATOR FUNCTION OR USE

17 Preheater switch Controls engine preheat


operations.

18 Indicator light Indicates preheat operations.

19 Starter switch Starts engine.

20 Water level warning light Indicates excess water in


filter/separator.

21 Control panel light Provides light for night viewing.

22 Tachometer Monitors engine speed.

23 Engine hours Monitors engine usage time.

24 Engine switch Controls engine run/stop


operations.

0006 00-7
TM 9-2330-330-14&P

DESCRIPTION AND USE OF CONTROLS AND INDICATORS—Continued 0006 00

KEY CONTROL OR INDICATOR FUNCTION OR USE

25 Battery voltage gage Monitors battery voltage.

26 Oil pressure gage Monitors engine oil pressure.

27 Pump pressure gage Monitors pump pressure.

28 Tanker fuel level indicator gage Allows operator to monitor in


tank fuel level.

29 Tanker fuel level indicator switch Switch to allow operator to


monitor in tank fuel level.

30 Filter/separator gage Monitors filter/separator


pressure.

0006 00-8
TM 9-2330-330-14&P

DESCRIPTION AND USE OF CONTROLS AND INDICATORS—Continued 0006 00

HOSE REEL CABINET

KEY CONTROL OR INDICATOR FUNCTION OR USE

31 Volumetric meters Allows operator to monitor


amount of fuel delivered.

32 Valve R Allows fuel flow to rear hose reel.

33 Hose reel rewind button Allows operator to rewind hose


reels electronically.

34 Valve P Allows fuel flow to forward hose


reel.

0006 00-9
TM 9-2330-330-14&P

DESCRIPTION AND USE OF CONTROLS AND INDICATORS—Continued 0006 00

OPTIC SOCKET BOXES

KEY CONTROL OR INDICATOR FUNCTION OR USE

35 Optic socket box (curbside) Controls fuel depot loading


operations.

36 Optic socket box (roadside) Controls fuel depot loading


operations.

0006 00-10
TM 9-2330-330-14&P

DESCRIPTION AND USE OF CONTROLS AND INDICATORS—Continued 0006 00

PARKING BRAKE/SCHRADER VALVE

KEY CONTROL OR INDICATOR FUNCTION OR USE

37 Parking brake valve Allows release of air from


parking brakes.

38 Schrader valve Allows an air source other than


the prime mover to refill air
reservoir.

0006 00-11
TM 9-2330-330-14&P

DESCRIPTION AND USE OF CONTROLS AND INDICATORS—Continued 0006 00

SPARE TIRE LIFTING DEVICE HANDCRANK

KEY CONTROL OR INDICATOR FUNCTION OR USE

39 Spare tire lifting device handcrank Allows spare tire lifting/raising


operations.

0006 00-12
TM 9-2330-330-14&P

DESCRIPTION AND USE OF CONTROLS AND INDICATORS—Continued 0006 00

FILTER/SEPARATOR CONTROLS

KEY CONTROL OR INDICATOR FUNCTION OR USE

40 Valve M Shuts off fuel flow to


filter/separator.

41 Valve N Filter/separator water drain


valve.

0006 00-13
TM 9-2330-330-14&P

DESCRIPTION AND USE OF CONTROLS AND INDICATORS—Continued 0006 00

AIR CLEANER RESTRICTION INDICATOR

KEY CONTROL OR INDICATOR FUNCTION OR USE

42 Air cleaner restriction indicator Indicates air cleaner is clogged


or needs cleaning.

END OF TASK

0006 00-14
TM 9-2330-330-14&P

OPERATION UNDER USUAL CONDITIONS 0007 00

GENERAL

This WP contains instructions for safely operating the M969A3 Semitrailer under usual conditions.
Operation under unusual conditions is covered in WP 0008 00.

Perform all “Before” Operator/Crew Preventive Maintenance Checks and Services (PMCS) prior to
operating the semitrailer.

Review all prime mover operating instructions prior to connecting/disconnecting operations. Use of BII
from prime mover may be required.

A. CONNECTING PRIME MOVER TO M969A3

WARNING

The M969A3 is ONLY authorized to be towed by the following


prime movers WITH ABS: M915A2, M915A3, M915A4, M1088
(FMTV), and M931/M932 Series. Failure to follow this warning
may result in severe injury or death to personnel.

WARNING
All personnel must stand clear of prime mover and M969A3
prior to connecting. Failure to follow this warning may result
in severe injury or death to personnel.

1. Prepare prime mover for coupling and operation.

NOTE
The M915 Series prime movers are the only prime movers that
require the use of the upper coupler plate spacer. All other
prime movers require the spacer to be removed for safe and
level towing. Removal/installation of spacer (WP 0082 00) to
M969A3 may be necessary prior to connecting prime mover.

0007 00-1
TM 9-2330-330-14&P

OPERATION UNDER USUAL CONDITIONS 0007 00

2. Back prime mover slowly to front of M969A3. Maneuver prime mover so that kingpin (3) on M969A3
is in line with fifth wheel jaws on prime mover. Stop prime mover before upper coupler plate (2) of
semitailer starts to ride on fifth wheel of prime mover.

3. Verify M969A3 upper coupler plate (2) height exceeds height of prime mover fifth wheel. Landing
gear legs may need to be raised or lowered accordingly.

4. Back prime mover under upper coupler plate (2) until kingpin (3) and fifth wheel hook automatically.
Verify kingpin (3) and fifth wheel are engaged and locked. Engage prime mover parking brake.

5. Remove dummy couplings from M969A3 service and emergency air couplings (1). Connect prime
mover service and emergency air lines to M969A3 service and emergency air lines at couplings.

6. Ensure drain valve (4) on air reservoir (5) of M969A3 is closed.

7. Open shut off valves on air lines of prime mover.

8. Plug 12 volt and/or 24 volt cables from prime mover into the intervehicular 12 volt (6) and 24 volt (7)
cable connectors of M969A3.

9. Operate lights of prime mover to verify all stoplights, marker, and clearance lights of M969A3 are
working. Verify ABS warning indicator is not lit.

NOTE

ABS light functions normally when towing vehicle and when


trailer is in blackout mode. Covering the ABS light with
tape or mud is recommended during blackout operations.

0007 00-2
TM 9-2330-330-14&P

OPERATION UNDER USUAL CONDITIONS 0007 00

OPERATION UNDER USUAL CONDITIONS—Continued 0007 00

0007 00-3
TM 9-2330-330-14&P
10. Engage landing gear operating crank (12) and raise landing gear legs (10) by rotating crank (12)
clockwise. Replace crank (12) in clip (11) when gear are raised sufficiently.

11. If landing gear ground boards (8) were used, stow them in brackets (9) on each side of M969A3.

B. DISCONNECTING PRIME MOVER FROM M969A3

WARNING

All personnel must stand clear of M969A3 and prime


mover prior to disconnecting. Failure to follow this
warning may result in severe injury or death to personnel.

NOTE
M969A3 is to be uncoupled in mud, sand, or snow, start
at step 1. If not start at step 2.

1. Center two ground boards (8) beneath landing gear legs (10).

2. Close shut off valves on service and emergency air lines at rear of prime mover.

NOTE
M969A3 air brakes will set automatically when service
air brake hose is disconnected.

3. Disconnect emergency and service air lines from emergency and service air couplings on M969A3.

4. Install dummy couplings in M969A3 service and emergency air couplings.

OPERATION UNDER USUAL CONDITIONS—Continued 0007 00

5. Disconnect 12 and/or 24 volt prime mover cables from M969A3 cable connectors.

6. Open drain valve (4) on reservoir (5).

0007 00-4
TM 9-2330-330-14&P

OPERATION UNDER USUAL CONDITIONS 0007 00

0007 00-3
TM 9-2330-330-14&P
1. Connect grounding cable from loading rack or stand to any of three grounding studs (1) on
M969A3.

2. Connect any of three M969A3 static reel cables (2) to a facility earth ground (metal rod or metal
fence pole).

3. If no suitable ground exists at facility:

a. Remove portable grounding rod (3) from M969A3.

b. Insert portable grounding rod (3) in accordance with FM 10-67-1 into the ground a short
distance from M969A3.

c. Connect closest static reel cable (2) to portable grounding rod.

D. REMOVING GROUNDING CABLES

1. Disconnect static reel cable (2) from M969A3 portable grounding rod (3) or facility ground and
secure on semitrailer.

2. Reinstall semitrailer portable grounding rod (3) to semitrailer if used.

3. Disconnect static reel cable (2) and return from loading rack or stand.

OPERATION UNDER USUAL CONDITIONS—Continued 0007 00

E. DISCONNECTING NEGATIVE BATTERY TERMINAL

WARNING

When performing maintenance on any of the M969A3


systems, the negative battery terminal should always
be disconnected to prevent against possible electrical
shocks or damage to equipment.

1. Remove wingnut (3) from negative battery terminal (2).

2. Remove cables (1) from terminal (2)


0007 00-6
TM 9-2330-330-14&P

CAUTION

Secure cables so that they do not contact battery


terminal during maintenance operations.

F. RECONNECTING NEGATIVE BATTERY TERMINAL

1. Install cables (1) on negative battery terminal (2).

2. Secure cables (1) with wingnut (3).

OPERATION UNDER USUAL CONDITIONS—Continued 0007 00

G. ENGINE OPERATING PROCEDURES

1. Before starting engine, check fuel level in fuel tank (3). Add fuel as necessary.

2. Check oil level. If dipstick (1) reads L (low), refer to WP 0035 00.

3. Check air cleaner restriction indicator (2). If restriction indicator is red, clean or replace engine air
filter per WP 0039 00.

0007 00-7
TM 9-2330-330-14&P

Cold Engine Start

4. Turn engine run switch (6) to RUN position.

5. Turn preheater switch (4) to ON position and hold for 1 minute.

6. Turn starter switch (5) to START position while holding preheater switch (4) in ON position.
NOTE
Do not hold starter switch in START position for more
than 10 seconds.

7. If engine starts, release starter switch (5) and turn preheater switch (4) to OFF position.

OPERATION UNDER USUAL CONDITIONS—Continued 0007 00

8. Adjust throttle (7) to idle setting (1000–1200 rpm).


9. Release starter switch (5) after 10 seconds if engine has not started.
10. Preheat engine for 1 more minute prior to attempting to restart engine.
11. Crank engine intermittently until engine starts.
12. Turn off preheater switch (4).

0007 00-8
TM 9-2330-330-14&P

Hot Engine Start


NOTE
When engine is hot, preheat is not required.

1. Turn starter switch (5) to START position.


NOTE
Do not hold starter switch in the START position for
more than 10 seconds.
2. When engine starts, release start switch (5).
H. FUELING OPERATIONS
WARNING

• Remove vent cap from either side of vapor recovery


tube to vent tank during fueling operations.
• DO NOT fill semitrailer with more than 3000 gallons
(11,356 liters) of fuel when semitrailer is being towed
by one of the following five-ton tractors: M931/M932
Series with ABS air brakes. Overfilling semitrailer
when using one of these tractors creates an overload
condition, resulting in difficulty in braking and
maintaining control of tractor/semitrailer in critical
braking situations. Failure to heed this warning may
result in injury or death to personnel or serious
damage to equipment.

OPERATION UNDER USUAL CONDITIONS—Continued 0007 00

WARNING

Follow all fuel-handling procedures precisely, to


prevent injury or death to personnel (refer to FM 10-67-1).

Table 1. Fuel Dispensing Flow Rates.

Dispensing Bulk Delivery


Self-Load Filtered Nonfiltered Filtered Nonfiltered
Engine rpm 2200 2400 1200 2400 2200 2400 2200 2400
Pump gpm 290 320 44 88 44 88 175 190 480 530

0007 00-9
TM 9-2330-330-14&P

OPERATION UNDER USUAL CONDITIONS—Continued 0007 00

1. BOTTOM LOADING—ROADSIDE

NOTE

• Operations begin and end with all valves closed.

• Bottom Loading flow chart WP 0007 00-13.

a. Make sure all valves are closed.

b. Remove fire extinguishers (1) and bring them to point of operation.

c. Ground and bond semitrailer per para. C (WP 0007 00-6).

d. Remove vapor recovery system caps.

0007 00-10
TM 9-2330-330-14&P
e. Remove 4-in. hose (4) from hose tube (5) and connect to bottom loading connection
(3) and fuel facility.

f. Place valve D (2) in open position.

g. Commence bottom loading.

h. After flow has begun, set valve D (2) to closed position to precheck automatic shut off.
If shut off is functional, flow should stop after 20–25 seconds.

i. Set valve D (2) to open position. Flow will resume in about 20 seconds.

WARNING

If fuel flow into semitrailer stops because of a shut off


malfunction, or the presence of leaks, or if any other
unusual conditions are observed, stop fuel supply at
loading facility and notify your supervisor.

OPERATION UNDER USUAL CONDITIONS—Continued 0007 00

j. When tank is full, fuel flow will stop automatically. When fueling is complete return all valves to
the closed position.

k. Close valve D (2). Disconnect hose (4) from bottom loading connection (3) and install cover.
Drain hose into suitable container and store hose (4) in hose tube (5).

l. Open valves A, D, H, and J (8, 2, 6, and 7) and drain accumulated water into a suitable
container.

m. Close all valves and vapor recovery system vent cap.

n. Remove all grounding and bonding cables.

o. Store and cover fire extinguishers (1).

0007 00-11
TM 9-2330-330-14&P

OPERATION UNDER USUAL CONDITIONS—Continued 0007 00

Roadside and Curbside (CIVACON) Flow for Bottom Loading.

0007 00-12
TM 9-2330-330-14&P

OPERATION UNDER USUAL CONDITIONS—Continued 0007 00

2. BOTTOM LOADING―CURBSIDE AT COMMERICAL FACILITY

NOTE

Bottom Loading flow chart WP 0007 00-13.

a. Set semitrailer park brakes by functioning brake control valve (2) located on top of curbside
bottom load coupling or the one located at curbside vapor recovery outlet.

b. Dismount fire extinguishers (4) and bring them to the point of fueling operation.

c. Ground and bond semitrailer to facility ground.


0007 00-13
TM 9-2330-330-14&P

d. Remove curbside vapor recovery system vent cap (3) and attach facility vapor recovery hose.

e. Attach facility fuel transfer hose to bottom load adapter (1) and assure connection is secure.

f. Connect facility monitor and control cables to curbside socket box (5).

OPERATION UNDER USUAL CONDITIONS—Continued 0007 00

g. Turn power switch (7) on to ROM II onboard monitor (6). The yellow POWER LED should be
on. If there is a red LED showing, this means there is a malfunction in the monitor system and
fueling will not be permitted until repairs are made and green LED is on.

h. The green PERMIT LED being on, indicates sensor is operating and NOT detecting an
overfill situation.

i. Commence bottom loading. Watch for fuel leaks during bottom loading operation and shut
down fuel flow if any occur. When fuel level in semitrailer reaches sensor (5,000 gal), fuel flow
into semitrailer will automatically stop.

j. Turn off power switch (7) to ROM II monitor (6) and disconnect facility monitor and
control cables.

k. Place suitable container under curbside adaptor hose connection (1) to capture any residual
fuel from dry-brake coupling. Dispose of residual fuel in accordance with local SOP.
0007 00-14
TM 9-2330-330-14&P

l. Disconnect curbside facility vapor recovery hose and cap (3) vehicle vapor recovery outlet.

m. Close all valves.

n. Return fire extinguishers (4) to their covers and brackets.

o. Disconnect bonding and grounding cables.

p. Deactivate whichever brake control valve (2) was functioning in step 1.

OPERATION UNDER USUAL CONDITIONS—Continued 0007 00

3. GRAVITY UNLOAD
WARNING

Remove vent cap from either side of vapor recovery tube


to vent tank during pumping operations.

NOTE

Operations begin and end with all valves closed.

a. Remove all fire extinguishers (1) and bring them to the point of operation.

b. Ground and bond semitrailer per para. C (WP 0007 00-6).

c. Remove 4-in. hose (2) from hose tube (3) and connect hose between outlet B (7) and
fuel facility.

d. Remove one or both vapor recovery system caps.

e. Open valves A, B, D, G, and H (9, 6, 10, 5, and 8).


0007 00-15
TM 9-2330-330-14&P

f. At end of operation close all valves.

g. Drain 4-in. hose (2) into suitable container.

h. Remove and store hose (2) in hose tube (3).

i. Close vapor recovery system caps.

j. Remove grounding and bonding cables.

k. Store and cover fire extinguishers (1).

OPERATION UNDER USUAL CONDITIONS—Continued 0007 00

Gravity Unload Flow Chart

0007 00-16
TM 9-2330-330-14&P

OPERATION UNDER USUAL CONDITIONS—Continued 0007 00

4. SELF-LOADING OPERATIONS
CAUTION

Remove vent cap from either side of vapor recovery


tube to vent tank during pumping operations.

NOTE
Operations begin and end with all valves closed.
0007 00-17
TM 9-2330-330-14&P

a. Remove fire extinguishers (1) and bring them to the point of operation.

b. Ground and bond semitrailer per para. C (WP 0007 00-6).

c. Remove one or both vapor recovery system caps.

d. Start engine (para. G). When engine is warm, adjust to idle speed (1000–1200 rpm).

e. Remove 4-in. hose (2) from hose tube (3) and connect hose (2) between outlet B (7) and
fuel storage facility.

f. Open valves B, D, E, and G (6, 8, 4, and 5).

g. Adjust engine to desired flow rate (290–320 gpm [1098–1211 Lpm] @ 2200–2400 rpm).

OPERATION UNDER USUAL CONDITIONS—Continued 0007 00

h. After flow has begun, set valve D (8) to the closed position to precheck automatic shut off.
If shut off isfunctional, flow should stop after 20–25 seconds. Open valve D; flow should
resume in 20–25 seconds.

WARNING

If fuel flow into semitrailer stops because of a shut off


malfunction, or the presence of leaks, or if any other unusual
conditions are observed, stop fuel supply at loading facility
and notify your supervisor.

i. When tank is full, flow will stop automatically.

0007 00-18
TM 9-2330-330-14&P
j. Shut off engine.

k. Drain hose (2) into suitable container.

l. Close all valves and vapor system vent caps.

m. Remove and store hose (2) in hose tubes (3).

n. Remove grounding and bonding cables.

o. Store and cover fire extinguishers (1).

Self-Loading Flow Chart

OPERATION UNDER USUAL CONDITIONS—Continued 0007 00

5. BULK DELIVERY

CAUTION

Remove vent cap from either side of vapor recovery tube to vent
tank during pumping operations.

NOTE

• Use this procedure to pump fuel from semitrailer to


storage facility.

• Operation begins and ends with all valves closed.

a. Remove fire extinguishers (1) and bring them to the point of operation.

b. Ground and bond semitrailer per para. C(WP 0007 00-6).


0007 00-19
TM 9-2330-330-14&P

c. Remove one or both vapor recovery system caps.

d. Start engine (para. G). When engine is warm, adjust to idle speed (1000–1200 rpm).

e. Remove 4-in. hose (3) from hose tube (2) and connect hose (3) between outlet B (5)
and fuel storage facility.

f. Pull emergency valve A control handle (7) to open position. Open valves B, F, and
H (4, 5, and 6).

g. Adjust engine speed to desired flow rate (290–320 gpm [1098–1211 Lpm] @ 2200–2400 rpm).

h. Shut off engine after delivery is complete.

i. Close all valves and vapor recovery system vent caps.

j. Drain hose (2) into suitable container.

k. Remove and store hose (2) in hose tube (3).

l. Remove grounding and bonding cables.

m. Store and cover fire extinguisher (1).

OPERATION UNDER USUAL CONDITIONS—Continued 0007 00

0007 00-20
TM 9-2330-330-14&P

Bulk Delivery Flow Chart

OPERATION UNDER USUAL CONDITIONS—Continued 0007 00

6. NON-FILTERED METERED DISPENSING


CAUTION

Remove vent cap from either side of vapor recovery tube to vent
0007 00-21
TM 9-2330-330-14&P
tank during pumping operations.

NOTE
Operation begins and ends with all valves closed.

a. Remove fire extinguishers (1) and bring them to the point of operation.

b. Ground and bond semitrailer per para. C(WP 0007 00-6).

c. Remove one or both vapor recovery system caps.

d. Start engine (para. G). When engine is warm, adjust to idle speed (1000–1200 rpm).

e. Pull emergency valve A control handle (5) to open position. Open valves F, H, and K (3, 4,
and 2).

OPERATION UNDER USUAL CONDITIONS—Continued 0007 00

f. Install fuel dispensing nozzles (8) onto end of 1-1/4 in. hose (7).

g.Install fuel dispensing nozzles (8) into vehicle fuel tank/container.

h. Open valve P (6) for front hose reel or valve R (6) for rear hose reel.

i. Reset meters to zero by pushing in meter reset knobs and turning clockwise.

j. Adjust engine speed to desired flow rate (44–88 gpm [167–333 Lpm] @ 1200–2400 rpm).

0007 00-22
TM 9-2330-330-14&P

k. Shut off engine after delivery is complete.

l. Remove fuel dispensing nozzle (8) and rewind 1-1/4 in. hoses (7).

m. Close all valves and vapor recovery system vent caps.

n. Remove grounding and bonding cables.

o. Store and cover fire extinguisher (1).

OPERATION UNDER USUAL CONDITIONS—Continued 0007 00

Non-Filtered Metered Flow Chart

0007 00-23
TM 9-2330-330-14&P

OPERATION UNDER USUAL CONDITIONS—Continued 0007 00

7. FILTERED BULK DELIVERY


CAUTION

Remove vent cap from either side of vapor recovery tube


to vent tank during pumping operations.

NOTE
0007 00-24
TM 9-2330-330-14&P

• Use this procedure to pump fuel from semitrailer to


storage facility.

• Operation begins and ends with all valves closed.

a. Remove fire extinguishers (1) and bring them to the point of operation.

b. Ground and bond semitrailer per para. C (WP 0007 00-6).

c. Remove one or both vapor recovery system caps.

d. Start engine (para. G). When engine is warm, adjust to idle speed (1000–1200 rpm).

e. Remove 4-in. hose (2) from hose tube (3) and connect hose (2) between outlet B (6)
and fuel storage facility.

f. Pull emergency valve A control handle (8) to open position. Open valves B, H, M, and
K (4, 7, 9, and 5).

OPERATION UNDER USUAL CONDITIONS—Continued 0007

g. Adjust engine speed to desired flow rate (290–320 gpm [1098–1211 Lpm] @ 2200–2400 rpm).

h. Shut off engine after delivery is complete.

i. Drain hose (2) into suitable container.

j. Close all valves and vapor recovery system vent caps.

k. Remove and store hose (2) in hose tube (3).

l. Remove grounding cables.

0007 00-25
TM 9-2330-330-14&P

m. Store and cover fire extinguishers (1).

8. FILTERED METERED FUEL DISPENSING

CAUTION

Remove vent cap from either side of vapor recovery


tube to vent tank during pumping operations.

OPERATION UNDER USUAL CONDITIONS—Continued 0007 00

NOTE

• Fuel sampling is done during filtered fuel dispensing


operation. Fuel is removed through an Aqua-Glo probe
and adapter (1) installed on the filter separator.

0007 00-26
TM 9-2330-330-14&P

• Additional information on fuel sampling may be obtained from


FM 10-67-1.

• Use this procedure to dispense metered fuel from


semitrailer tank to vehicle. Fuel is pumped through
filter/separator, meter and hose reel to vehicle.

• Operation begins and ends with all valves closed.

OPERATION UNDER USUAL CONDITIONS—Continued 0007 00

a. Remove fire extinguishers (1) and bring them to the point of operation.

b. Ground and bond semitrailer per para. C (WP 0007 00-6).

c. Remove one or both vapor recovery system caps.

d. Start engine (para. G). When engine is warm, adjust to idle speed (1000–1200 rpm).

e. Pull emergency valve A control handle (3) to open position. Open valves H and M (2 and 4).

0007 00-27
TM 9-2330-330-14&P

f. Install fuel dispensing nozzle (8) onto front or rear hose reel (7).

g. Insert fuel dispensing nozzles (8) into vehicle tank.

h. Open valve P or R (6) for front or rear hose reel.

OPERATION UNDER USUAL CONDITIONS—Continued 0007 00

NOTE

Both P and R valves may be opened if two vehicles


are being fueled simultaneously.

i. Reset meters to zero by pushing in meter reset knobs and turning clockwise.

j. Adjust engine speed to desired flow rate (44–88 gpm [167–333 Lpm] @ 1200–2400 rpm).

0007 00-28
TM 9-2330-330-14&P

k. Shut off engine after delivery is complete.

l. Remove fuel dispensing nozzle (8) from hose reel (7) and rewind 1-1/4 hoses..

m. Close all valves and vapor recovery vent caps.

n. Remove grounding and bonding cables.

o. Store and cover fire extinguishers.

0007 00-29
TM 9-2330-330-14&P

OPERATION UNDER USUAL CONDITIONS—Continued 0007 00

Filtered Metered Flow Chart

OPERATION UNDER USUAL CONDITIONS—Continued 0007 00

9. RECIRCULATION
0007 00-30
TM 9-2330-330-14&P

CAUTION

Remove vent cap from either side of vapor recovery


tube to vent tank during pumping operations.

NOTE

• Use this procedure to recirculate metered fuel through


the hose reels. Fuel is pumped through filter/separator,
meter and hose reel back into tank of vehicle.

• Operation begins and ends with all valves closed.

a. Remove fire extinguishers (1) and bring them to the point of operation.

b. Ground and bond semitrailer per para. C(WP 0007 00-6).

c. Remove one or both vapor recovery system caps.

d. Start engine (para. G). When engine is warm, adjust to idle speed (1000–1200 rpm).

e. Pull emergency valve A control handle (3) to open position. Open valves H and M (2 and 4).

OPERATION UNDER USUAL CONDITIONS—Continued 0007 00

f. Install D-1 recirculation nozzle (6) onto 1-1/4 in. hose (8).
g. Install D-1 nozzle to recirculation port (5).

h. Open P or R valve.
0007 00-31
TM 9-2330-330-14&P

i. Open D-1 nozzle to begin recirculation and adjust engine speed to desired flow rate
(290–320 gpm [1098–1211 Lpm] @ 2200–2400 rpm).
j. Shut off engine after recirculation is complete.
k. Remove D-1 recirculation nozzle (6) from port (5) and 1-1/4 in. hose (8).

l. Close all valves.


m. Rewind hose (8).
m. Remove grounding and bonding cables.
o. Store and cover fire extinguishers (1).

OPERATION UNDER USUAL CONDITIONS—Continued 0007 00

Recirculation Flow Chart

0007 00-32
TM 9-2330-330-14&P

OPERATION UNDER USUAL CONDITIONS—Continued 0007 00

WARNING

Fuel handlers must wear appropriate safety equipment


during fueling operations to avoid injury.

NOTE
Components of the Refuel on the Move (ROM) assembly
are listed in WP 0173 00.

0007 00-33
TM 9-2330-330-14&P
p. M969A3 Semitrailers have ROM capabilities. Refer to FM 10-67-1 for instructions on installing,
operating, and disassembling the ROM kit.

10. 1-1/4 INCH HOSE EVACUATION

a. Ensure all valves are closed.

b. Ground and bond semitrailer per (WP 0007 00-6).

c. Remove fire extinguishers and bring them to the point of operation.

d. Start engine. When engine is warm, adjust to idle speed (1000-1200 rpm).

e. Open valves A, G, E, and K. Open valve P or R (whichever was used) to evacuate


1-1/4 inch hose. Open P or R hose reel nozzle.

f. Set engine speed to maximum speed (2400 rpm) for a few seconds until evacuation
is completed. (Meter turns back slowly until fuel is evacuated).

g. Idle down engine.

h. Close all valves.

i. Shut off engine.

j. Remove grounding and bonding cables.

k. Store and cover fire extinguishers.

OPERATION UNDER USUAL CONDITIONS—Continued 0007 00

1 1/4 Hose Evacuation Flow Chart

0007 00-34
TM 9-2330-330-14&P

OPERATION UNDER USUAL CONDITIONS—Continued 0007 00

I. SPARE TIRE DISMOUNTING

Dismounting

1. Remove nut (6) and reinforcement channel (5) from stud (7).

2. Remove two quick release pins (2) from ladder (8) and carrier assembly (1).

WARNING

Spare tire and ladder are heavy. Make sure cable is


0007 00-35
TM 9-2330-330-14&P
not frayed or damaged. Do not raise spare tire and
ladder past the vertical position or they will slam into
carrier assembly. Failure to heed this warning may
result in severe injury to personnel or damage
to equipment.

3. Rotate winch handle (9) until cable (3) is tight, then rotate winch handle (9) 1-1/2 turns in opposite
direction.

4. Push spare tire (4) and ladder (8) away from carrier assembly (1) until supported by cable (3).

5. Rotate winch handle (9) until spare tire (4) and ladder (8) are fully lowered to ground and cable (3)
is slack.

6. Unhook cable (3) from ladder (8) and remove cable (3) from spare tire (4). Roll spare tire (4) off
ladder (8).

OPERATION UNDER USUAL CONDITIONS—Continued 0007 00

Mounting

1. Roll spare tire (4) onto ladder (8). Route cable (3) through ventilation holes in spare tire (4) and
hook to the middle step of the ladder (8.

WARNING
Spare tire and ladder are heavy. Make sure cable is
not frayed or damaged. Do not raise spare tire and
ladder past the vertical position or they will slam into
carrier assembly. Failure to heed this warning may
result in severe injury to personnel or damage
to equipment.

2. Rotate winch handle (9) until spare tire (4) and ladder (8) are nearly vertical, with weight still

0007 00-36
TM 9-2330-330-14&P
supported by cable (3).

3. Carefully push spare tire (4) and ladder (8) in until resting against carrier assembly (1).

4. Install two quick release pins (2) in ladder (8) and carrier assembly (1).

5. Install reinforcement channel (5) to stud (7) with nut (6).

6. Rotate winch handle (9) until cable (3) is tight and winch handle (9) is pointing down.

OPERATION UNDER USUAL CONDITIONS—Continued 0007 00

J. WHEEL ASSEMBLIES REPLACEMENT

Removal

WARNING

Replace wheel with semitrailer connected to prime


mover if possible. If semitrailer is not connected to
prime mover ensure that landing gear is lowered and
locked and wheels are chocked. Failure to follow this
warning may cause semitrailer to roll resulting in injury
to personnel or damage equipment.

NOTE

There are four wheel assemblies and they are replaced


the same way. This procedure covers one wheel assembly.

1. Loosen but do not remove 10 nuts (2) while wheel assembly (1) is in contact with ground.
0007 00-37
TM 9-2330-330-14&P

WARNING

Wheel assembly is heavy. Use two people to remove


wheel assembly from studs. Failure to follow this warning
could result in injury to personnel.

2. Raise axle so wheel assembly (1) is off ground.

3. Remove 10 nuts (2).

4. Remove wheel assembly (1).

OPERATION UNDER USUAL CONDITIONS—Continued 0007 00

Installation

WARNING

Wheel is heavy. Use two people to install wheel


to studs. Failure to follow this warning could result
in injury to personnel.

NOTE

Before installing spare wheel, be sure that mounting


surfaces of hub and flat mounting surfaces of wheel
are clean and free of foreign matter or excess paint.
Check to see that threads of studs are clean and
not damaged.

1. Raise axle high enough so that wheel assembly (1) can be mounted.

2. Install wheel assembly (1).

3 Install 10 nuts (2) fingertight.

4. Lower wheel assembly (1) to ground.

0007 00-38
TM 9-2330-330-14&P

5. Finish tightening nuts in sequence shown to 450 to 500 lb-ft (610 to 678 N•m).

END OF TASK

0007 00-39/40 blank


TM 9-2330-330-14&P

OPERATION UNDER UNUSUAL CONDITIONS 0008 00

GENERAL

This WP contains instructions for safety operating the semitrailer under unusual conditions. In addition to
performing normal preventive maintenance service, you must take special care to keep the semitrailer
operational in conditions of extreme temperatures and humidity.

For information on driver selection, training, and supervision, refer to FM 55-30.

For more information on special driving instructions for operating wheeled vehicles under unusual
conditions, refer to FM 21-305.

OPERATION IN EXTREME COLD

WARNING

Sudden changes in temperature may cause semitrailer


to develop leaks at fittings and connectors. Use caution
and pay special attention to these areas. If something is
broken or worn out, report it to Organizational maintenance.
Corrective action must be performed before resuming any
operations. Failure to follow this warning may result in injury
to personnel.

1. Take special care when operating semitrailer in extremely cold weather. Refer to FM 9-207 for
information on operation in cold weather.

2. In addition to performing all normal PMCS, take special care in regard to cleaning and lubrication
when extreme in temperature, humidity, and terrain conditions are present or anticipated. Proper
cleaning, lubrication, storage, and handling ensures proper operation and function and guards
against excessive wear. Refer to WP 0035 00 for proper lubrication during extremely cold weather.

3. Generally, extreme cold causes lubricants to thicken or freeze and various semitrailer construction
materials to become hard and brittle and easily damaged or broken.

4. Take care when handling cables. Extremely cold weather can cause insulation material on
electrical wire to crack, resulting in short circuits.

5. When parking for any period of time in temperatures below 0°F (-18°C), park in a sheltered area
out of the wind and clean off any buildup of ice or snow. Place a footing of planks or brush under
tires to prevent them from freezing to the ground. Make sure the tires are properly inflated 95 psi
(655 kPa). Under inflated tires will freeze, resulting in flat spots.

6. Use caution when placing semitrailer in motion after a shutdown. Thickened lubricants may cause
component failure. Free frozen brake shoes or tire frozen to the ground with care.

OPERATION IN EXTREME HEAT

1. Refer to WP 0035 00 for proper lubrication during high heat conditions.

2. Do not park semitrailer in sunlight for long periods of time. Heat and sunlight shorten tire life.

OPERATION UNDER UNUSUAL CONDITIONS—Continued 0008 00

0008 00-1
TM 9-2330-330-14&P
CAUTION

Do not use gasoline or cleaning compound to remove


oil or grease spots from tarpaulin. Use only water and a
scrubbing brush. Failure to follow this caution will
damage tarpaulin.

3. Cover inactive semitrailer with tarpaulins if no other shelter is available. Tarpaulins are subject to
deterioration from mildew and attacks by insects or vermin, so shake out tarpaulins and air them
weekly for several hours. Clean mildewed tarpaulins with a dry scrubbing brush. Do not clean with
water until mildew is removed. If mildew is found, examine tarpaulin to determine if it is rotted or
weakened. Replace it if damaged. If it is not damaged, treat as outlined in FM 10-16.

4. Semitrailer inactive for long periods in hot, humid weather are subject to rusting and accumulation
of fungi growth. Frequently inspect, clean, and lubricate to prevent deterioration.

OPERATION IN HIGH HUMIDITY AND SALTWATER AREAS

1. Since dampness increases chances of corrosion, inspect all surfaces and electrical connections for
signs of corrosion and remove them. Apply silicone compound (item 6, WP 0174 00) to all electrical
connections.

2. Protect semitrailer from direct rainfall whenever possible.

3. Prevent moisture from entering fuel supply.

4. Clean, inspect, and lubricate semitrailer frequently when operating in saltwater areas
(refer to WP 0035 00).

OPERATION IN MUD OR SNOW

1. After each operation, remove ice and snow from underneath semitrailer and from hoses, lines,
tubes, and electrical connections.

2. Refer to FM 21-305 for special instructions on driving hazards in snow.

3. Immediately after operation in mud or snow, thoroughly clean, inspect, and lubricate if tactical
situation permits (refer to WP 0035 00).

OPERATION IN DUSTY OR SANDY AREAS

1. Clean, inspect, and lubricate semitrailer frequently when operating in dusty or sandy areas (refer to
WP 0035 00).

0008 00-2
TM 9-2330-330-14&P

OPERATION UNDER UNUSUAL CONDITIONS—Continued 0008 00

2. Maintain proper tire pressure by doing the following:

• Reduce tire pressure to 32 psi (221 kPa) for operation in soft sand.

• Reduce tire pressure to 45 psi (310 kPa) for operation on cross-country terrain. Tire pressure
must be returned to 95 psi (655 kPa) when operation resumes on hard-surface roads if tactical
situation permits.

3. When uncoupling semitrailer in sandy areas, use ground boards to prevent landing gear from
sinking.

FORDING

CAUTION

Maximum fording depth is 30 in. (76 cm).

1. M969A3 semitrailer is designed for fording hard bottom water crossings deep enough to submerge
the running gear.

2. Refer to the towing vehicle operating instructions for information on fording. Instructions for the
towing vehicle also apply to the semitrailer.

3. Before entering water, spray the engine assembly electrical connections with silicone compound
(item 6, WP 0174 00). Notify Organizational maintenance to pack wheel bearings after each
submersion (refer to WP 0068 00).

4. Reduce tire pressure to aid in amphibious landings.

END OF TASK

0008 00-3/4 blank


CHAPTER 3

OPERATOR TROUBLESHOOTING
TM 9-2330-330-14&P

INTRODUCTION 0009 00

GENERAL

This WP provides information on the malfunction/symptom index and procedures of Operator


troubleshooting.

MALFUNCTION/SYMPTOM INDEX (WP 0010 00)

The malfunction/symptom index is a quick reference index for finding troubleshooting procedures.
Associated with each symptom name is a WP sequence number representing the starting point in a
troubleshooting sequence.

TROUBLESHOOTING PROCEDURES (WP 0011 00 thru WP 0016 00)

The troubleshooting WPs contain tables listing the malfunctions, tests or inspections, and corrective
actions required to return the M969A3 to normal operation. Perform the steps in the order in which they
appear in the tables.

The columns are defined as follows:

1. MALFUNCTION—A visual or operational indication that something is wrong with the M969A3.

2. TEST OR INSPECTION—A procedure to isolate the problem in a component or system.

3. CORRECTIVE ACTION—A procedure to correct the problem.

If you are unsure of the location of an item mentioned in troubleshooting, refer to WP 0002 00 or to the
maintenance task where the item is replaced.

Before performing troubleshooting, read and follow all safety instructions found in the warning summary
at the front of this manual.

This manual cannot list all of the malfunctions that may occur, nor all tests or inspections and corrective
actions. If a malfunction is not listed, or is not corrected by the listed corrective actions, notify your
supervisor.

END OF TASK

0009 00-1/2 blank


TM 9-2330-330-14&P

MALFUNCTION/SYMPTOM INDEX 0010 00

GENERAL

This index is provided as a quick way to get you to the part of troubleshooting that will help you solve the problem
you are having. It lists all of the malfunctions covered in Operator/Crew troubleshooting.

ENGINE

1. Engine will not turn over.................................................................................................... WP 0011 00-1

2. Engine is hard to start or turns over slowly....................................................................... WP 0011 00-1

3. Engine turns over but fails to start .................................................................................... WP 0011 00-2

4. Engine misfires at heavy load or engine power is low...................................................... WP 0011 00-2

5. Low oil pressure is indicated on gage............................................................................... WP 0011 00-3

ELECTRICAL SYSTEM

1. Lights on trailer will not operate ........................................................................................ WP 0012 00-1

2. One or more lights (but not all) will not operate or lights are dim or flickering.................. WP 0012 00-1

3. Control panel secure lighting does not operate ................................................................ WP 0012 00-1

BRAKE SYSTEM

1. Brakes will not release ...................................................................................................... WP 0013 00-1

2. No brakes or brakes are weak.......................................................................................... WP 0013 00-2

3. Brake application or release is slow ................................................................................. WP 0013 00-3

4. Brakes grab....................................................................................................................... WP 0013 00-4

FUEL SYSTEM

Fuel does not flow during any fuel servicing operation.................................................................. WP 0014 00-1

TIRES

Tires are excessively worn, scuffed, or cupped............................................................................. WP 0015 00-1

LANDING GEAR

Crank is difficult to operate ............................................................................................................ WP 0016 00-1

END OF TASK

0010 00-1/2 blank


TM 9-2330-330-14&P

ENGINE TROUBLESHOOTING 0011 00

THIS WP COVERS:
Engine Troubleshooting

INITIAL SETUP:
Maintenance Level References
Operator/Crew WP 0035 00
WP 0039 00

To troubleshoot the M969A3 engine, perform the test/inspections and corrective actions provided in
Table 1.

Table 1. Troubleshooting Procedures.

MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION

1. ENGINE WILL NOT TURN 1. Set engine switch on If battery voltage gage indicates
OVER control panel to RUN and less than 24–28 V dc, notify
check battery voltage Organizational maintenance. If
gage. battery gage voltage is okay, go
to step 2.

2. Remove battery cover and If cables are corroded, frayed, or


check for loose, frayed, or broken, notify Organizational
corroded battery cable maintenance. If cables are okay,
connections. go to step 3.

3. Remove vent fill caps from If electrolyte is low, notify


batteries and check for low Organizational maintenance.
electrolyte.

2. ENGINE IS HARD TO 1. Set engine switch on If battery voltage gage indicates


START OR TURNS OVER control panel to RUN and less than 24–28 V dc, notify
SLOWLY check battery voltage Organizational maintenance. If
gage. battery voltage gage is okay, go
to step 2.

2. Remove battery cover and If cables are corroded, frayed, or


check for loose, frayed, or loose, notify Organizational
corroded battery cable maintenance. If cables are okay,
connections. go to step 3.

0011 00-1
TM 9-2330-330-14&P

ENGINE TROUBLESHOOTING—Continued 0011 00

Table 1. Troubleshooting Procedures—Continued.

MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION

2. ENGINE IS HARD TO 3. Remove vent fill caps from If electrolyte is low, notify
START OR TURNS OVER batteries and check for low Organizational maintenance. If
SLOWLY—Continued electrolyte. electrolyte is okay, go to step 4.

4. Check air cleaner If red band is showing, service


restriction indicator for red air cleaner (refer to WP 0039
band. 00). If red band is okay, go to
step 5.
5. Check for fuel leaks.
If fuel lines or connections are
loose or damaged, notify
Organizational maintenance.
3. ENGINE TURNS OVER 1. Check fuel level in engine
BUT FAILS TO START fuel tank. If fuel level is low, add fuel as
required. If fuel tank is empty,
notify Organizational
maintenance. If fuel level is okay,
go to step 2.
2. Check engine for
overheated condition. If engine is overheated, wait 3–5
minutes before attempting
engine restart. If engine still will
not start, notify Organizational
maintenance.
4. ENGINE MISFIRES AT 1. Check air cleaner
HEAVY LOAD OR ENGINE restriction indicator for red If red band is showing, service
POWER IS LOW band. air cleaner (refer to WP 0039
00). If red band is okay, go to
2. Check for fuel line leaks. step 2.

If fuel line connections are loose


or damaged, notify
Organizational maintenance.

0011 00-2
TM 9-2330-330-14&P

ENGINE TROUBLESHOOTING—Continued 0011 00

Table 1. Troubleshooting Procedures—Continued.

MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION

5. LOW OIL PRESSURE IS NOTE


INDICATED ON GAGE Engine must be OFF before
checking oil.

1. Remove engine oil dipstick If engine oil level is low, add oil
and check oil level. as necessary (refer to WP 0035
00). If engine oil level is okay, go
to step 2.

2. Check engine oil pressure If engine oil pressure gage is


gage on engine control damaged, notify Organizational
panel for damage. maintenance. If engine oil
pressure gage is okay, go to
step 3.

3. Start engine and monitor If low oil pressure (less than 30


engine oil pressure gage. psi [207 kPa]) continues or
returns, notify Organizational
maintenance.

END OF TASK

0011 00-3/4 blank


TM 9-2330-330-14&P

ELECTRICAL SYSTEM TROUBLESHOOTING 0012 00

THIS WP COVERS:
Electrical System Troubleshooting

INITIAL SETUP:
Maintenance Level
Operator/Crew

To troubleshoot the M969A3 electrical system, perform the test/inspections and corrective actions
provided in Table 1.

Table 1. Troubleshooting Procedures.

MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION

1. LIGHTS ON TRAILER 1. Check switch on prime If taillights do not operate


WILL NOT OPERATE mover (refer to applicable properly, go to step 2.
prime mover TM) is in the
ON position.

2. Check fuse in prime mover If fuse is blown, notify


(refer to applicable prime Organizational maintenance. If
mover TM). fuse is okay, go to step 3.

3. Disconnect intervehicular Clean plugs or receptacles and


cable connections of reconnect to M969A3. If
M969A3 and prime mover semitrailer lights still do not
and check for dirty or operate properly, notify
corroded contacts in both Organizational maintenance.
plugs.

2. ONE OR MORE LIGHTS Disconnect intervehicular cable Clean plugs or receptacles and
(BUT NOT ALL) WILL connections of M969A3 and reconnect to M969A3. If
NOT OPERATE, OR prime mover and check for dirty semitrailer lights still do not
LIGHTS ARE DIM OR or corroded contacts in both operate properly, notify
FLICKERING plugs. Organizational maintenance.

3. CONTROL PANEL Notify Organizational


SECURE LIGHTING maintenance.
DOES NOT OPERATE

END OF TASK

0012 00-1/2 blank


TM 9-2330-330-14&P

BRAKE SYSTEM TROUBLESHOOTING 0013 00

THIS WP COVERS:
Brake System Troubleshooting

INITIAL SETUP:
Maintenance Level References
Operator/Crew WP 0007 00

To troubleshoot the M969A3 brake system, perform the test/inspections and corrective actions provided
in Table 1.

Table 1. Troubleshooting Procedures.

MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION

1. BRAKES WILL NOT 1. Check shut-off valves on Open shut-off valves. If valves
RELEASE prime mover. are already open, go to step 2.

NOTE
Some prime movers may not
be equipped with shut-off
valves (refer to applicable
prime mover TM).

2. Check that service and If couplings are not connected


emergency couplings are properly, connect couplings
connected properly to (refer to WP 0007 00). Verify
M969A3 (refer to WP 0007 problem is solved. If couplings
00). were connected properly, go to
step 3.
3. Check air pressure gages
in prime mover (refer to If prime mover air pressure
applicable prime mover gages do not indicate 90 psi (621
TM). kPa), notify Organizational
maintenance. If air pressure
gages indicate 90 psi (621 kPa)
or higher but brakes still will not
release, notify Organizational
maintenance.

0013 00-1
TM 9-2330-330-14&P

BRAKE SYSTEM TROUBLESHOOTING—Continued 0013 00

Table 1. Troubleshooting Procedures—Continued.

MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION

2. NO BRAKES OR BRAKES 1. Apply prime mover service Open shut-off valves. If valves
ARE WEAK brakes. Check position of are already open, go to step 2.
shut-off valves on prime
mover.

NOTE
Some prime movers may not
be equipped with shut-off
valves (refer to applicable
prime mover TM).

2. Check airbrake system for If no damage or leaks are


leaks or damage. detected, notify Organizational
maintenance that further
troubleshooting is required. If
damage is detected, notify
Organizational maintenance.

3. BRAKE APPLICATION OR Set parking brake of prime If no damage or leaks are


RELEASE IS SLOW mover (refer to applicable prime detected, notify Organizational
mover TM). Check to see if maintenance that further
airbrake system is leaking or troubleshooting is required. If
damaged. damage is detected, notify
Organizational maintenance.

4. BRAKES GRAB Open air reservoir, drain valve,


Set parking brake of prime and drain any accumulated
mover (refer to applicable prime moisture from valve. If no
mover TM). Check semitrailer air moisture is present, notify
reservoir for moisture. Organizational maintenance that
further troubleshooting is
required.

END OF TASK

0013 00-2
TM 9-2330-330-14&P

FUEL SYSTEM TROUBLESHOOTING 0014 00

THIS WP COVERS:
Fuel System Troubleshooting

INITIAL SETUP:
Maintenance Level References
Operator/Crew WP 0006 00 WP 0040 00
WP 0007 00 WP 0041 00

To troubleshoot the M969A3 fuel system, perform the test/inspections and corrective actions provided in
Table 1.
Table 1. Troubleshooting Procedures.

MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION

1. FUEL DOES NOT FLOW 1. Verify fuel in tank. If tank has fuel, go to step 2. If
DURING ANY FUEL tank has no fuel, fill tanker. Verify
SERVICING OPERATION problem is solved.

2. Verify all valves are set per Set valves per schematic on tool
fuel operations schematic box lid (refer to WP 0007 00). If
on tool box lid (refer to valves are already set per fuel
WP 0007 00). operations schematic, go to
step 3.

3. Check pump strainer for Clean strainer per WP 0041 00.


debris or dirt clogging inlet. Verify problem is solved. If
screen was not clogged, go to
step 4.

4. Check for debris or dirt in If dirt or debris are present in


nozzle screen of quick nozzle screen, clean screen per
coupling. WP 0041 00. Verify problem is
solved. If dirt and debris are not
present, go to step 5.

5. Verify emergency valve A If valve is not in the open


control handle is in open position, open valve. Verify
position. problem is solved. If valve is
already open, notify
Organizational maintenance that
further troubleshooting is
required.

0014 00-1
TM 9-2330-330-14&P

FUEL SYSTEM TROUBLESHOOTING 0014 00

Table 1. Troubleshooting Procedures—Continued.

MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION

2. FUEL DOES NOT FLOW 1. Verify fuel in tank. If tank has fuel, go to step 2. If
DURING ANY FILTERED tank has no fuel, fill tank per WP
FUELING OPERATION 0007 00. Verify problem is
solved.

2. Verify all valves are set per Set valves per schematic on tool
fuel operations schematic. box lid (refer to WP 0007 00). If
valves are already set per fuel
operations schematic, go to
step 3

3. Open N valve on sump of If water drains, verify problem is


filter/separator and drain solved. If no water drains, go to
accumulated water per WP step 4.
0040 00.

4. Check reading of If reading is in red zone (18–25


filter/separator pressure psi) of gage, notify
gage on engine control Organizational maintenance to
panel per WP 0040 00. service filter/separator. If reading
is normal, go to step 5.

5. Check for improperly If nozzle is improperly installed,


installed fuel dispensing reinstall nozzle correctly per WP
nozzle. 0041 00. Verify problem is
solved. If nozzle is satisfactory,
go to step 6.

6. Check for dirt or debris in If nozzle screen is clogged, clean


nozzle screen of quick screen per WP 0041 00. Verify
coupling. problem is solved. If nozzle is
clean, notify Organizational
maintenance that further
troubleshooting is required.

0014 00-2
TM 9-2330-330-14&P

FUEL SYSTEM TROUBLESHOOTING 0014 00

Table 1. Troubleshooting Procedures—Continued.

MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION

3. FUEL DOES NOT FLOW 1. Check to see if emergency If valve A is in closed position,
DURING ANY NON- valve A control handle is in open it. Verify problem is solved.
FILTERED FUELING the open position. If valve is already in open
OPERATION position, go to step 2.

2. Verify all valves are set per Set valves per schematic on tool
fuel operations schematic. box lid (refer to WP 0007 00).
Verify problem is solved. If valves
are already set properly, go to
step 3.

3. Check for debris or dirt in If dirt or debris are present in


nozzle screen of quick nozzle screen, clean screen per
coupling. WP 0041 00. Verify problem is
solved. If dirt and debris are not
present, go to step 4.

4. Check pump inlet screen for Clean inlet screen per WP 0041
debris or dirt clogging inlet. 00. Verify problem is solved. If
screen was clean, notify
Organizational maintenance that
further troubleshooting is
required.

END OF TASK

0014 00-3/4 blank


TM 9-2330-330-14&P

TIRES TROUBLESHOOTING 0015 00

THIS WP COVERS:
Tires Troubleshooting

INITIAL SETUP:
Maintenance Level References
Operator/Crew WP 0002 00

To troubleshoot the M969A3 tires, perform the test/inspections and corrective actions provided in Table 1.

Table 1. Troubleshooting Procedures.

MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION

TIRES ARE EXCESSIVELY 1. Check tire pressure for Inflate/deflate tires to correct
WORN, SCUFFED, OR correct operating pressure operating pressure (refer to WP
CUPPED (refer to WP 0002 00). 0002 00). If tire pressure is
correct, go to step 2.

2. Check for loose wheels If wheels are loose, tighten


and wheel stud nuts. wheel stud nuts. Verify problem
is solved. If wheels are not loose,
go to step 3.

3. Check for bent wheels. If wheels are bent, notify


Organizational maintenance. If
wheels are not bent, notify
Organizational maintenance that
further troubleshooting is
required.

END OF TASK

0015 00-1/2 blank


TM 9-2330-330-14&P

LANDING GEAR TROUBLESHOOTING 0016 00

THIS WP COVERS:
Landing Gear Troubleshooting

INITIAL SETUP:
Maintenance Level
Operator/Crew

To troubleshoot the M969A3 landing gear, perform the test/inspections and corrective actions provided in
Table 1.

Table 1. Troubleshooting Procedures.

MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION

HANDCRANK IS DIFFICULT TO 1. Check to see if lower legs If lower legs are bent, notify
OPERATE are bent. Organizational maintenance. If
legs are not bent, go to step 2.

2. Turn handcrank and raise If lower legs return to the fully


lower legs. retracted position, notify
Organizational maintenance that
further troubleshooting is
required. If legs do not retract,
notify Organizational
maintenance.

END OF TASK

0016 00-1/2 blank


CHAPTER 4

ORGANIZATIONAL TROUBLESHOOTING
TM 9-2330-330-14&P

INTRODUCTION 0017 00

GENERAL

This WP provides information on the malfunction/symptom index and procedures of Organizational


troubleshooting.

MALFUNCTION/SYMPTOM INDEX (WP 0018 00)

The malfunction/symptom index is a quick reference index for finding troubleshooting procedures.
Associated with each symptom name is a WP sequence number representing the starting point in a
troubleshooting sequence.

TROUBLESHOOTING PROCEDURES (WP 0019 00 thru WP 0029 00)

The troubleshooting WPs contain tables listing the malfunctions, tests or inspections, and corrective
actions required to return the M969A3 to normal operation. Perform the steps in the order in which they
appear in the tables.

The columns are defined as follows:

1. MALFUNCTION—A visual or operational indication that something is wrong with the M969A3.

2. TEST OR INSPECTION—A procedure to isolate the problem in a component or system.

3. CORRECTIVE ACTION—A procedure to correct the problem.

If you are unsure of the location of an item mentioned in troubleshooting, refer to WP 0002 00 or to the
maintenance task where the item is replaced.

Before performing troubleshooting, read and follow all safety instructions found in the warning summary
at the front of this manual.

This manual cannot list all of the malfunctions that may occur, nor all tests or inspections and corrective
actions. If a malfunction is not listed, or is not corrected by the listed corrective actions, notify your
supervisor.

END OF TASK

0017 00-1/2 blank


TM 9-2330-330-14&P

MALFUNCTION/SYMPTOM INDEX 0018 00

GENERAL

This index is provided as a quick way to get you to the part of troubleshooting that will help you solve the
problem you are having. It lists all of the malfunctions covered in Organizational troubleshooting.

LIGHT SYSTEMS

1. All semitrailer lights are inoperable/dim or flickering ....................................................WP 0019 00-1

2. One or more lights will not operate ...............................................................................WP 0019 00-1

BRAKE SYSTEM

1. Brakes will not release/brakes drag (one or more brake drums are running hot) ........WP 0020 00-1

2. No brakes/brakes are weak/application or release is slow...........................................WP 0020 00-3

3. ABS warning light comes on and stays on at operating speeds (above 4 mph) ..........WP 0020 00-2

4. ABS warning light does not come on ............................................................................WP 0020 00-2

LANDING GEAR

Handcrank is difficult to turn.......................................................................................................WP 0021 00-1

MANHOLE COVER

Excessive leakage exists around manhole................................................................................WP 0022 00-1

ENGINE

1. Engine starter will not run .............................................................................................WP 0023 00-1

2. Engine turns over but fails to start ................................................................................WP 0023 00-2

3. Engine is hard to start or has low engine power...........................................................WP 0023 00-3

4. Low oil pressure is indicated on gage...........................................................................WP 0023 00-4

5. High oil pressure is indicated on gage..........................................................................WP 0023 00-4

6. Engine misfires under heavy load.................................................................................WP 0023 00-5

7. Engine speed is erratic or will not maintain steady rpm ...............................................WP 0023 00-6

8. Engine speed is too high or too low ..............................................................................WP 0023 00-6

9. Engine exhaust is black or fuel consumption is excessive ...........................................WP 0023 00-6

10. Preheat indicator lamp will not light ..............................................................................WP 0023 00-7

0018 00-1
TM 9-2330-330-14&P

MALFUNCTION/SYMPTOM INDEX—Continued 0018 00

CENTRIFUGAL PUMP

Pump fails to deliver fuel ............................................................................................................WP 0024 00-1

BATTERY

Battery is low or discharged..........................................................................................WP 0025 00-1

ALTERNATOR AND CHARGING CIRCUIT

1. Undercharged batteries ................................................................................................WP 0026 00-1

2. Overcharged batteries indicated by high water usage .................................................WP 0026 00-2

3. High or low alternator output.........................................................................................WP 0026 00-2

4. Short voltage regulator life ............................................................................................WP 0026 00-2

4. Noisy alternator .............................................................................................................WP 0026 00-3

FILTER/SEPARATOR

Fuel does not flow during filtered fuel servicing operations.......................................................WP 0027 00-1

PIPING CONTROL COMPONENTS

With emergency valve A handle in closed position, fuel continues to flow out of tank..............WP 0028 00-1

FUEL SYSTEM

1. Fuel does not flow during any fueling operation ...........................................................WP 0029 00-1

2. Fuel does not flow during filtered fuel servicing operations..........................................WP 0029 00-1

END OF TASK

0018 00-2
TM 9-2330-330-14&P

LIGHT SYSTEMS TROUBLESHOOTING 0019 00

THIS WP COVERS:
Light Systems Troubleshooting

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
Multimeter (item 2, WP 0171 00)
References
Applicable prime mover TM
WP 0046 00
WP 0054 00
WP 0057 00
WP 0058 00
WP 0061 00
WP 0065 00

To troubleshoot the M969A3 light systems, perform the test/inspections and corrective actions provided in
Table 1.

Table 1. Troubleshooting Procedures.

MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION

1. ALL SEMITRAILER At front access hatch cover, Clean/tighten receptacle ground


LIGHTS ARE check for loose/dirty or corroded or terminal strip leads. Verify
INOPERABLE/DIM OR receptacle ground leads and problem is solved.
FLICKERING terminal strip leads (refer to WP
0058 00).

NOTE
Refer to WP 0046 00 for
routing of electrical wires and
electrical schematic.

2. ONE OR MORE LIGHTS 1. At front access hatch Clean/tighten receptacle ground


WILL NOT OPERATE cover, check for or terminal strip leads. Verify
loose/dirty or corroded problem is solved. If loose/dirty
receptacle ground leads or corroded leads are not
and terminal strip leads present, go to step 2.
(refer to WP 0058 00).

0019 00-1
TM 9-2330-330-14&P

LIGHT SYSTEMS TROUBLESHOOTING—Continued 0019 00

Table 1. Troubleshooting Procedures—Continued.

MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION

2. ONE OR MORE LIGHTS 2. At composite stoplight box, If loose plugs or broken wires are
WILL NOT OPERATE— check for loose plug found, repair wires (refer to WP
Continued connections or broken 0065 00) or tighten connections.
wires (refer to Verify problem is solved. If no
WP 0054 00). loose connections or broken
wires are found, go to step 3.

3. At composite stoplight box, If voltage is present at wires,


insert multimeter leads to replace defective composite
ground wire 90 connector stoplight assembly (refer to WP
and socket of suspected 0054 00). If voltage is not present
bad wire(s) and check for at wires, go to step 4.
voltage.

4. Disconnect connectors of If voltage is present at wires,


main trailer wiring harness repair (refer to WP 0065
from socket box harness 00)/replace (refer to WP 0061
inside composite stoplight 00) defective socket box
box. Insert multimeter harness. If voltage is not present,
leads to ground wire 90 go to step 5.
connector and suspected
bad wire(s) and check for
voltage.

5. At front access hatch If voltage is present at terminal,


cover, check suspected repair (refer to WP 0065
bad wires for voltage at 00)/replace (refer to WP 0057
terminal strip (refer to WP 00) main trailer wiring harness. If
0058 00). voltage is not present at terminal
strip, troubleshoot prime mover.

END OF TASK

0019 00-2
TM 9-2330-330-14&P

BRAKE SYSTEM TROUBLESHOOTING 0020 00

THIS WP COVERS:
Brake System Troubleshooting

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

References
Applicable prime mover TM WP 0069 00
WP 0047 00 WP 0070 00
WP 0066 00 WP 0076 00
WP 0067 00 WP 0078 00
WP 0068 00

To troubleshoot the M969A3 brake system, perform the test/inspections and corrective actions provided
in Table 1.

Table 1. Troubleshooting Procedures.

MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION

1. BRAKES WILL NOT 1. Check for leaking air brake Push in parking brake release
RELEASE/BRAKES components. knob. If air leak is detected,
DRAG (ONE OR MORE replace damaged brake system
BRAKE DRUMS ARE component (refer to WP 0076
RUNNING HOT) 00). If no air leak is detected, go
to step 2.

NOTE
Wheel must be raised prior to
performing step 2.

2. Spin wheels to see if


brakes are released. If brakes have released, apply
and release service brakes to
verify brakes are working. If
brakes have not released, go to
step 3.
3. Cage each air brake
chamber to see which Repair/replace faulty brake
brake(s) have not released components per WP 0066
(refer to WP 0078 00). 00/0067 00.

0020 00-1
TM 9-2330-330-14&P

BRAKE SYSTEM TROUBLESHOOTING—Continued 0020 00

Table 1. Troubleshooting Procedures—Continued.

MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION

2. NO BRAKES/BRAKES 1. Observe brakedrums/dust If any oil or grease is present on


ARE WEAK/ shields for signs of oil or brake components, remove
APPLICATION OR grease contamination. brakedrums (refer to WP 0068
RELEASE IS SLOW 00) and replace contaminated/
out-of-limits brake components
per WP 0066 00/0067 00. If no
oil or grease is present, go to
step 2.

2. Apply prime mover service If air leaks are present,


brakes and listen for air repair/replace components per
leaks in lines and hoses. applicable WP. If no air leaks are
present, go to step 3.

3. Apply prime mover service If slack adjustors show excess


brakes and observe slack movements or damage, adjust
adjustors for correct per WP 0069 00. Verify problem
movement. is solved.

3. ABS WARNING LIGHT Turn prime mover (refer to Record ABS blink code and refer
COMES ON AND STAYS applicable prime mover TM) to ABS diagnostics (refer to WP
ON AT OPERATING ignition switch ON. Turn off 0070 00).
SPEEDS (ABOVE 4 MPH ignition switch after less than 5
[6 KM/H]) seconds, and turn switch on
again. The ABS warning
indicator light will come on and
then off. The ABS blink code will
then be displayed three times.

4. ABS WARNING LIGHT Turn prime mover (refer to Check intervehicular connections
DOES NOT COME ON applicable prime mover TM) for corrosion or damage. Verify
ignition switch ON. Turn off problem is solved. If light still
ignition switch after less than 5 does not come on, replace 24–
seconds, and turn switch on 12 V converter box (refer to WP
again. ABS indicator light still 0047 00). Verify problem is
does not come on. solved.

END OF TASK

0020 00-2
TM 9-2330-330-14&P

LANDING GEAR TROUBLESHOOTING 0021 00

THIS WP COVERS:
Landing Gear Troubleshooting

INITIAL SETUP:
Maintenance Level References
Organizational WP 0044 00
WP 0084 00
WP 0085 00

To troubleshoot the M969A3 landing gear, perform the test/inspections and corrective actions provided in
Table 1.

Table 1. Troubleshooting Procedures.

MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION

HANDCRANK IS DIFFICULT TO 1. Check handcrank for If lubricants are present, go to


TURN lubricants. step 2. If no lubricants are
present, lubricate per WP 0044
00. Verify problem is solved.

2. Check lower landing gear If landing gear leg is bent,


leg for bends especially replace leg per WP 0084 00. If
where it retracts into leg is not bent, replace drive unit
housing. per WP 0085 00.

END OF TASK

0021 00-1/2 blank


TM 9-2330-330-14&P

MANHOLE COVER TROUBLESHOOTING 0022 00

THIS WP COVERS:
Manhole Cover Troubleshooting

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

References
WP 0098 00

To troubleshoot the M969A3 manhole cover, perform the test/inspections and corrective actions provided
in Table 1.

Table 1. Troubleshooting Procedures.

MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION

EXCESSIVE LEAKAGE EXISTS 1. Verify manhole cover is If cover is properly secured and
AROUND MANHOLE properly secured and latched, go to step 2. If cover is
latched. not secure, secure cover and
verify problem is solved.

2. Check locking ring, cover If damaged components are


gasket, and latch for any found, replace per WP 0098 00.
damage. If damage to welds is found,
notify Direct Support
maintenance.

END OF TASK

0022 00-1/2 blank


TM 9-2330-330-14&P

ENGINE TROUBLESHOOTING 0023 00

THIS WP COVERS:
Engine Troubleshooting

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Personnel Required References


Two WP 0039 00 WP 0108 00 WP 0113 00
WP 0044 00 WP 0109 00 WP 0119 00
WP 0056 00 WP 0112 00 WP 0120 00
WP 0065 00 WP 0114 00 WP 0151 00
WP 0103 00 WP 0118 00 WP 0152 00
WP 0107 00

To troubleshoot the engine, perform the test/inspections and corrective actions provided in Table 1.

Table 1. Troubleshooting Procedures.

MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION

1. ENGINE STARTER WILL 1. Check each battery for If battery voltage is less than 12–
NOT RUN output (12–14 V dc). 14 V dc, replace battery (refer to
WP 0056 00). Verify problem is
solved. If voltage is correct, go to
step 2.

2. Inspect battery cables for If cables are broken or frayed,


broken or frayed cables repair/replace cables (refer to
and loose or corroded WP 0056 00) and clean
terminals. terminals. Verify problem is
solved. If cables are okay, go to
step 3.

3. Turn engine run switch ON If 24–28 V dc are present at both


and check engine start terminals, go to step 4. If 24–28
switch at both terminals for V dc is not present, replace
24–28 V dc when engine engine start switch (refer to WP
start switch is placed in 0120 00). Verify problem is
START position. solved.

0023 00-1
TM 9-2330-330-14&P

ENGINE TROUBLESHOOTING—Continued 0023 00

Table 1. Troubleshooting Procedures—Continued

MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION

1. ENGINE STARTER WILL 4. Check engine solenoid If 24–28 V dc are present at


NOT RUN—Continued start terminal for 24–28 V engine starter terminal, go to
dc with engine start switch step 5. If 24–28 V dc are not
in START position. present at terminal, repair wiring
between engine start switch and
solenoid (refer to WP 0065 00).

5. Check solenoid to starter If 24–28 V dc are not present at


terminal for 24–28 V dc. solenoid to starter terminal,
replace starter (refer to WP 0119
00). If 24–28 V dc are present at
solenoid to starter terminal,
replace engine starter. Verify
problem is solved.

2. ENGINE TURNS OVER 1. Check fuel lines for leaks If fuel lines are leaking/damaged,
BUT FAILS TO START or damage. tighten all connections and
repair/replace any damaged fuel
lines (refer to WP 0109 00).
Verify problem is solved. If fuel
lines are not leaking, go to
step 2. If fuel lines still leak, notify
Direct Support maintenance.

2. Bleed fuel system. If no fuel flows while fuel system


is being bled, replace fuel pump
(refer to WP 0107 00). Verify
problem is solved. If fuel flows,
go to step 3.

3. Check for dirty fuel. If fuel is dirty, drain and remove


fuel tank (refer to WP 0108 00)
and fuel lines and replace and
refill tank with clean fuel.
Replace fuel filter (refer to WP
0109 00). Verify problem is
solved and go to step 5. If fuel
was okay, go to step 4.

0023 00-2
TM 9-2330-330-14&P

ENGINE TROUBLESHOOTING—Continued 0023 00

Table 1. Troubleshooting Procedures—Continued

MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION

2. ENGINE TURNS OVER 4. Check condition of fuel If fuel filter is clogged, replace
BUT FAILS TO START— filter. fuel filter (refer to WP 0109 00).
Continued Verify problem is solved. If
condition of fuel filter was okay,
go to step 5.

5. Check engine for high If engine is hot, allow 3–5


operating temperature. minutes to cool before
attempting restart. Verify problem
is solved. If engine will not start
after cooling, go to step 6.

6. Check for restricted air If air passages are restricted,


passages or red band in clear restricted passages and/or
air restriction indicator replace air element (refer to WP
(refer to WP 0112 00). 0039 00 and WP 0113 00).
Verify problem is solved. If air
passages are okay, go to step 7.

7. Check for defective glow If glow plugs are defective,


plugs. replace glow plugs (refer to WP
0103 00). Verify problem is
solved. If glow plugs were okay,
notify Direct Support
maintenance that further
troubleshooting is required.

3. ENGINE IS HARD TO 1. Check to see if engine oil Drain oil and refill with proper
START OR HAS LOW is proper grade for ambient grade oil (refer to WP 0044 00).
POWER temperature. Verify problem is solved. If oil
was okay, go to step 2.

2. Check for dirty, If fuel is dirty, drain and remove


contaminated, or wrong fuel tank (refer to WP 0108 00)
grade of fuel. and fuel lines and replace and
refill tank with clean fuel.
Replace fuel filter (refer to WP
0109 00). Verify problem is
solved. If fuel was okay, go to
step 3.

0023 00-3
TM 9-2330-330-14&P

ENGINE TROUBLESHOOTING—Continued 0023 00

Table 1. Troubleshooting Procedures—Continued

MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION

3. ENGINE IS HARD TO 3. Check fuel lines for leaks If fuel lines are leaking/damaged,
START OR HAS LOW or damage. tighten all connections and
POWER—Continued repair/replace any damaged fuel
lines (refer to WP 0109 00).
Verify problem is solved. If fuel
lines are not leaking, go to step
4. If fuel lines still leak, notify
Direct Support maintenance.

4. Check for restricted air If air passages are restricted,


passages or red band in clear restricted passages and/or
air restriction indicator. replace air element. Verify
problem is solved. If engine is
still hard starting or has low
power, notify Direct Support
maintenance.

4. LOW OIL PRESSURE 1. Check oil level. If oil level is low, add oil (refer to
(LESS THAN 30 PSI [276 WP 0044 00). Verify problem is
KPA]) IS INDICATED ON solved. If oil level was okay, go
GAGE to step 2.

2. Check for external oil If leaks are detected, notify


leaks. Direct Support maintenance. If
no leaks are detected, go to step
3.

3. Inspect for defective oil If gage is defective, replace gage


pressure gage. (refer to WP 0120 00). Verify
problem is solved. If gage is not
defective, notify Direct Support
maintenance.
5. HIGH OIL PRESSURE 1. Check for overfilling of
(ABOVE 95 PSI [655 engine oil. If engine oil level is too high,
KPA]) IS INDICATED ON drain oil until oil is at proper level.
GAGE Verify problem is solved. If
engine oil level was normal, go
to step 2.

0023 00-4
TM 9-2330-330-14&P

ENGINE TROUBLESHOOTING—Continued 0023 00

Table 1. Troubleshooting Procedures—Continued

MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION

5. HIGH OIL PRESSURE IS 2. Check to see that engine If grade of engine oil is not
INDICATED ON GAGE— oil is the proper grade. proper, drain and replace oil with
Continued correct grade (refer to WP 0044
00). Verify problem is solved. If
oil grade was correct, go to
step 3.

3. Check for defective oil If gage is defective, replace gage


pressure gage. per WP 0120 00. Verify problem
is solved. If gage is not defective,
go to step 4.

4. Check for plugged or If hoses/oil cooler are plugged or


restricted oil cooler or restricted, notify Direct Support
hoses. maintenance.

6. ENGINE MISFIRES 1. Check for restricted air If air passages are restricted,
UNDER HEAVY LOAD passages or red band in clear restricted passages and/or
air restriction indicator. replace air filter element (refer to
WP 0039 00 and WP 0113 00).
Verify problem is solved. If
engine still misfires, go to step 2.

2. Check for dirty, If fuel is dirty, drain and remove


contaminated, or wrong fuel tank (refer to WP 0108 00)
grade of fuel. and fuel lines and replace and
refill tank with clean fuel.
Replace fuel filter (refer to WP
0109 00). Verify problem is
solved. If fuel was okay, go to
step 3.
3. Check fuel lines for leaks.
If fuel lines are leaking/damaged,
tighten all connections and
repair/replace any damaged fuel
lines (refer to WP 0109 00).
Verify problem is solved. If fuel
lines still leak, notify Direct
Support maintenance.

0023 00-5
TM 9-2330-330-14&P

ENGINE TROUBLESHOOTING—Continued 0023 00

Table 1. Troubleshooting Procedures—Continued

MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION

7. ENGINE SPEED IS 1. Check for proper operation If cable is loose, tighten throttle
ERRATIC OR WILL NOT of throttle cable. cable (refer to WP 0114 00).
MAINTAIN STEADY RPM Verify problem is solved. If
throttle cable is not loose, go to
step 2.

2. Check fuel lines for leaks. If fuel lines are leaking/damaged,


tighten all connections and
repair/replace any damaged fuel
lines (refer to WP 0109 00).
Verify problem is solved. If fuel
lines are not leaking, go to step
3. If fuel lines still leak, notify
Direct Support maintenance.

3. Check for restricted air If air passages are restricted,


passages or red band in clear restricted passages and/or
air restriction indicator. replace air element (refer to WP
0039 00 and WP 0113 00).
Verify problem is solved. If air
passages are okay, and engine
still will not maintain steady rpm,
notify Direct Support
maintenance that further
troubleshooting is required.
8. ENGINE SPEED IS TOO Check for proper operation of
HIGH OR TOO LOW throttle cable. If cable is loose or damaged,
repair/replace cable (refer to WP
0114 00). Verify problem is
solved. If cable is not loose or
damaged, notify Direct Support
maintenance that further
troubleshooting is required.
9. ENGINE EXHAUST IS NOTE
BLACK OR FUEL Brown or black color in
CONSUMPTION IS exhaust indicates incomplete
EXCESSIVE combustion. Exhaust gases
are never invisible but darker
exhaust may indicate trouble
especially if there has been no
change in engine condition.

0023 00-6
TM 9-2330-330-14&P

ENGINE TROUBLESHOOTING—Continued 0023 00

Table 1. Troubleshooting Procedures—Continued

MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION

9. ENGINE EXHAUST IS 1. Check for restricted air If air passages are restricted,
BLACK OR FUEL passages or red band in clear restricted passages (refer
CONSUMPTION IS air restriction indicator. to WP 0113 00) and/or replace
EXCESSIVE—Continued air filter element (refer to WP
0039 00). Verify problem is
solved. If air passages were
clear, go to step 2.

2. Check for dirty, If fuel is dirty, drain and remove


contaminated, or wrong fuel tank (refer to WP 0108 00)
grade of fuel. and fuel lines and replace and
refill tank with clean fuel.
Replace fuel filter (refer to WP
0109 00). Verify problem is
solved. If fuel was okay, go to
step 3.
3. Check tachometer to see if
engine is operating at If engine is not operating at
proper rpm. proper rpm, adjust throttle cable
(refer to WP 0114 00). Verify
problem is solved. If engine is
operating at proper rpm, notify
Direct Support maintenance that
further troubleshooting is
required.
10. PREHEAT INDICATOR 1. Listen for clicking noise at
LAMP WILL NOT LIGHT engine control box when If clicking noise is heard, replace
preheat indicator lamp indicator lamp (refer to WP 0120
switch is moved to ON 00). Verify problem is solved. If
position. noise is not heard, go to step 2.

2. Check for continuity at


preheat switch. If continuity is not present in
switch, replace switch (refer to
WP 0120 00). Verify problem is
solved. If continuity is present, go
to step 3.

0023 00-7
TM 9-2330-330-14&P

ENGINE TROUBLESHOOTING—Continued 0023 00

Table 1. Troubleshooting Procedures—Continued

MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION

10. PREHEAT INDICATOR 3. Check for continuity in If continuity exists in wires,


LAMP WILL NOT LIGHT— wires between preheat replace glow plug solenoid (refer
Continued indicator lamp on engine to WP 0118 00). Verify problem
control panel and glow is solved. If continuity does not
plug solenoid in engine exist in wires, repair/replace
control box. wires (refer to WP 0065 00).

END OF TASK

0023 00-8
TM 9-2330-330-14&P

CENTRIFUGAL PUMP TROUBLESHOOTING 0024 00

THIS WP COVERS:
Centrifugal Pump Troubleshooting

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

References
WP 0007 00
WP 0041 00

To troubleshoot the M969A3 centrifugal pump, perform the test/inspections and corrective actions
provided in Table 1.

Table 1. Troubleshooting Procedures.

MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION

PUMP FAILS TO DELIVER 1. Check pump strainer for Clean strainer (refer to WP 0041
FUEL debris or dirt clogging inlet. 00). Verify problem is solved. If
screen is not clogged, go to
step 2.

2. Check to see if pump is If pump is not primed, manually


primed. prime pump per WP 0041 00. If
pump is already primed, go to
step 3.

3. Verify all required valves Set valves per schematic on tool


are open per fueling box lid (refer to WP 0007 00). If
operations schematic on valves are already set per
tool box lid (refer to WP schematic, go to step 4.
0007 00).

4. Check pump tubing and If air is leaking into pump tubing


connections for air and connections, tighten all
leakage. connections. Verify problem is
solved. If gaskets need
replacement, notify Direct
Support maintenance.

END OF TASK

0024 00-1/2 blank


TM 9-2330-330-14&P

BATTERY TROUBLESHOOTING 0025 00

THIS WP COVERS:
Battery Troubleshooting

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
Multimeter (item 2, WP 0171 00)
References
TM 9-6140-200-14
WP 0056 00

To troubleshoot the batteries, perform the test/inspections and corrective actions provided in Table 1.
Table 1. Troubleshooting Procedures.

MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION

BATTERY IS LOW OR NOTE


DISCHARGED Batteries should be removed
from M969A3 prior to
servicing, checking, and
charging. All battery servicing,
testing, and charging shall be
in accordance with
TM 9-6140-200-14.

1. Check for excess moisture Clean battery top. If electrolyte is


or dirt on top of batteries. low, replenish electrolyte. Go to
step 2.

2. Perform specific gravity If battery passes specific gravity


test on battery (refer to test, go to step 3.
TM 9-6140-200-14).

NOTE
Verify battery is fully charged
prior to performing load test.

3. Perform load test on If battery passed load test,


battery (refer to battery is serviceable and may
TM 9-6140-200-14). be reinstalled in M969A3. If
battery fails, replace battery
(refer to
WP 0056 00).

END OF TASK

0025 00-1/2 blank


TM 9-2330-330-14&P

ALTERNATOR AND CHARGING CIRCUIT TROUBLESHOOTING 0026 00

THIS WP COVERS:
Alternator and Charging Circuit Troubleshooting

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
Multimeter (item 2, WP 0171 00)
References
TM 9-6140-200-14
WP 0056 00
WP 0116 00
WP 0117 00

To troubleshoot M969A3 alternator and charging circuit, perform the test/inspections and corrective
actions provided in Table 1.

Table 1. Troubleshooting Procedures.

MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION

1. UNDERCHARGED 1. Check for loose or Clean battery and clean and


BATTERIES corroded battery terminals, tighten battery connections (refer
cables, and connections, to WP 0056 00). Replace any
and moisture and dirt on damaged cables (refer to WP
top of batteries. 0056 00). Charge and test
batteries (refer to TM 9-6140-
200-14). Verify problem is
solved. If battery still does not
hold a charge, go to step 2.

2. Look for worn or glazed Adjust alternator drive belt (refer


pulley or loose belt on to WP 0116 00) if loose. Replace
alternator. alternator belt (refer to WP 0117
00) if glazed, cracked or worn. If
pulley is worn or glazed, notify
Direct Support maintenance.

0026 00-1
TM 9-2330-330-14&P

ALTERNATOR AND CHARGING CIRCUIT TROUBLESHOOTING—Continued 0026 00

Table 1. Troubleshooting Procedures—Continued

MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION

1. UNDERCHARGED 3. Check for excessive If test reveals excessive voltage


BATTERIES—Continued voltage drop between drop, clean and tighten
alternator and batteries connections at positive and
(refer to negative output terminals on
TM 9-6140-200-14). alternator (refer to WP 0117 00).
Check ground cable connections
between negative battery
terminal and engine frame. Verify
problem is solved. If connections
were okay, notify Direct Support
maintenance.

2. OVERCHARGED 1. Check battery case for Replace damaged batteries


BATTERIES (INDICATED cracks or damage. (refer to WP 0056 00). Verify
BY HIGH WATER problem is solved. If batteries
USAGE) were okay, go to step 2.

2. Check specific gravity and Replace defective battery (refer


individual voltage of each to WP 0056 00). Verify problem
battery cell (refer to TM 9- is solved. If battery is okay, notify
6140-200-14). Direct Support maintenance.

3. HIGH OR LOW Obtain and record battery If voltage does not increase
ALTERNATOR OUTPUT voltage for both batteries in notably between engine not
series with engine not running. running and engine running (0.6
Start engine and adjust to 1000 V dc or more), notify Direct
rpm. Take another battery Support maintenance.
voltage reading.
4. SHORT VOLTAGE Correct battery connection errors
REGULATOR LIFE Check that alternator and battery (refer to WP 0056 00). If problem
connections are correct. (Note is not corrected, notify Direct
that reversed polarity, even Support maintenance.
momentarily, will damage
voltage regulator).

0026 00-2
TM 9-2330-330-14&P

ALTERNATOR AND CHARGING CIRCUIT TROUBLESHOOTING—Continued 0026 00

Table 1. Troubleshooting Procedures—Continued

MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION

5. NOISY ALTERNATOR 1. Check for loose pulley or Tighten mounting bolts and if
mounting bolts (refer to pulley is loose, replace alternator
WP 0116 00). (refer to WP 0116 00). Verify
problem is solved. If mounting
bolts or drive pulley were okay,
go to step 2.

2. Check for worn or sticking If bearings are worn or sticking,


bearings by removing replace alternator (refer to WP
alternator belt and spinning 0116 00). Verify problem is
alternator by hand (refer to solved.
WP 0116 00).

END OF TASK

0026 00-3/4 blank


TM 9-2330-330-14&P

FILTER/SEPARATOR TROUBLESHOOTING 0027 00

THIS WP COVERS:
Filter/Separator Troubleshooting

INITIAL SETUP:
Maintenance Level References
Organizational WP 0007 00

To troubleshoot the M969A3 filter/separator, perform the test/inspections and corrective actions provided
in Table 1.
Table 1. Troubleshooting Procedures.

MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION

FUEL DOES NOT FLOW 1. Verify all valves are set per Set valves per schematic on tool
DURING FILTERED FUEL fuel operations schematic box lid (refer to WP 0007 00). If
SERVICING OPERATION on tool box lid (refer to WP valves are already set per fuel
0007 00). operations schematic, go to
step 2.

2. Check reading of If gage reads 17–25 psi (117–


filter/separator gage. 123 kPa), replace clogged fuses.
Verify problem is solved. If gage
is in normal range, troubleshoot
centrifugal pump.

END OF TASK

0027 00-1/2 blank


TM 9-2330-330-14&P

PIPING CONTROL COMPONENTS TROUBLESHOOTING 0028 00

THIS WP COVERS:
Piping Control Components Troubleshooting

INITIAL SETUP:
Maintenance Level References
Organizational WP 0007 00
WP 0130 00

To troubleshoot the M969A3 piping control components, perform the test/inspections and corrective
actions provided in Table 1.

Table 1. Troubleshooting Procedures.

MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION

WITH EMERGENCY VALVE A 1. Verify all valves are set per Set valves per schematic on tool
HANDLE IN CLOSED fuel operations schematic box lid (refer to WP 0007 00). If
POSITION, FUEL CONTINUES on tool box lid (refer to WP valves are set properly, go to
TO FLOW OUT OF TANK 0007 00). step 2.

2. Move handle and observe If lever movement is observed


valve A lever movement at and fuel flow stops, verify
valve A under tank (refer to problem is solved. If fuel
WP 0130 00). continues to flow, notify Direct
Support maintenance.

END OF TASK

0028 00-1/2 blank


TM 9-2330-330-14&P

FUEL SYSTEM TROUBLESHOOTING 0029 00

THIS WP COVERS:
Fuel System Troubleshooting

INITIAL SETUP:
Maintenance Level References
Organizational WP 0007 00
WP 0130 00
WP 0137 00

To troubleshoot the M969A3 fuel system, perform the test/inspections and corrective actions provided in
Table 1.

Table 1. Troubleshooting Procedures.

MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION

1. FUEL DOES NOT FLOW 1. Verify all valves are set per Set valves per schematic on tool
DURING ANY FUELING fuel operations schematic box lid (refer to WP 0007 00).
OPERATIONS on tool box lid (refer to Verify problem is solved. If
WP 0007 00). valves are set per fuel operations
schematic, go to step 2.

2. Move handle and observe If lever movement is observed


valve A lever movement at and fuel flow starts, problem is
valve A under tank (refer to solved. If fuel does not flow,
WP 0130 00). notify Direct Support
maintenance that further
troubleshooting is required.

2. FUEL DOES NOT FLOW 1. Verify all valves are set per Set valves per schematic on tool
DURING ANY FILTERED fuel operations schematic. box lid (refer to WP 0007 00).
FUELING OPERATION Verify problem is solved. If
valves are set per fuel operations
schematic, go to step 2.

2. Check filter/separator gage If gage reads 17–25 psi (117–


reading. 172 kPa) (red zone), replace
clogged fuses (refer to WP 0137
00). Verify problem is solved. If
filter/separator gage reading was
below 17 psi (117 kPa), go to
step 3.

0029 00-1
TM 9-2330-330-14&P

FUEL SYSTEM TROUBLESHOOTING 0029 00

Table 1. Troubleshooting Procedures—Continued.

MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION

2. FUEL DOES NOT FLOW 3. Move handle and observe If lever movement is observed
DURING ANY FILTERED valve A lever movement at and fuel flow starts, problem is
FUELING OPERATION— valve A under tank. solved. If fuel does not flow,
Continued. notify Direct Support
maintenance that further
troubleshooting is required.

END OF TASK

0029 00-2
CHAPTER 5

DIRECT SUPPORT/GENERAL SUPPORT TROUBLESHOOTING


TM 9-2330-330-14&P

INTRODUCTION 0030 00

GENERAL

This WP provides information on the malfunction/symptom index and procedures of Direct


Support/General Support troubleshooting.

MALFUNCTION/SYMPTOM INDEX (WP 0031 00)

The malfunction/symptom index is a quick reference index for finding troubleshooting procedures.
Associated with each symptom name is a WP sequence number representing the starting point in a
troubleshooting sequence.

TROUBLESHOOTING PROCEDURES (WP 0032 00 and WP 0033 00)

The troubleshooting WPs contain tables listing the malfunctions, tests or inspections, and corrective
actions required to return the M969A3 to normal operation. Perform the steps in the order in which they
appear in the tables.

The columns are defined as follows:

1. MALFUNCTION—A visual or operational indication that something is wrong with the M969A3.

2. TEST OR INSPECTION—A procedure to isolate the problem in a component or system.

3. CORRECTIVE ACTION—A procedure to correct the problem.

If you are unsure of the location of an item mentioned in troubleshooting, refer to WP 0002 00 or to the
maintenance task where the item is replaced.

Before performing troubleshooting, read and follow all safety instructions found in the warning summary
at the front of this manual.

This manual cannot list all of the malfunctions that may occur, nor all tests or inspections and corrective
actions. If a malfunction is not listed, or is not corrected by the listed corrective actions, notify your
supervisor.

END OF TASK

0030 00-1/2 blank


TM 9-2330-330-14&P

MALFUNCTION/SYMPTOM INDEX 0031 00

GENERAL

This malfunction/symptom index is provided as a quick way to get you to the part of troubleshooting that
will help you solve the problem you are having. It lists all of the malfunctions covered in Direct Support
troubleshooting.

ENGINE

1. Engine turns over but fails to start .............................................................................. WP 0032 00-1

2. Engine is hard to start or has low engine power......................................................... WP 0032 00-1

3. Low oil pressure is indicated on gage......................................................................... WP 0032 00-1

4. High oil pressure is indicated on gage........................................................................ WP 0032 00-1

5. Engine misfires under heavy load............................................................................... WP 0032 00-1

ALTERNATOR OR CHARGING CIRCUIT

1. Undercharged batteries ..............................................................................................WP 0033 00-1

2. Overcharged batteries (indicated by high water usage rates).................................... WP 0033 00-1

3. Low alternator output .................................................................................................. WP 0033 00-1

4. Short voltage regulator life .......................................................................................... WP 0033 00-1

5. Noisy alternator ........................................................................................................... WP 0033 00-1

END OF TASK

0031 00-1/2 blank


TM 9-2330-330-14&P

ENGINE TROUBLESHOOTING 0032 00

THIS WP COVERS:
Engine Troubleshooting

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Direct and General Support Tool kit, general mechanic’s (item 4, WP 0171 00)
References
WP 0011 00 WP 0144 00
WP 0023 00 WP 0157 00

To troubleshoot the engine, perform the test/inspections and corrective actions provided in Table 1.
Table 1. Troubleshooting Procedures.

MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION

1. ENGINE TURNS OVER Verify all Operator/Crew and Replace engine (refer to
BUT FAILS TO START Organizational troubleshooting WP 0157 00).
has been performed in
accordance with WP 0011 00
and WP 0023 00.
2. ENGINE IS HARD TO Verify all Operator/Crew and Replace engine (refer to
START OR HAS LOW Organizational troubleshooting WP 0157 00).
ENGINE POWER. has been performed in
accordance with WP 0011 00
and WP 0023 00.
3. LOW OIL PRESSURE IS Verify all Operator/Crew and Replace engine (refer to
INDICATED ON GAGE Organizational troubleshooting WP 0157 00).
has been performed in
accordance with WP 0011 00
and WP 0023 00.
4. HIGH OIL PRESSURE Verify all Operator/Crew and Check that oil bypass valve is
IS INDICATED ON Organizational troubleshooting not stuck in closed position (refer
GAGE has been performed in to WP 0144 00). If valve is stuck,
accordance with WP 0011 00 clean, inspect, and repair (refer
and WP 0023 00. to WP 0144 00). If valve is not
stuck, replace engine (refer to
WP 0157 00).
5. ENGINE MISFIRES Verify all Operator/Crew and Replace engine (refer to
UNDER HEAVY LOAD Organizational troubleshooting WP 0157 00).
has been performed in
accordance with WP 0011 00
and WP 0023 00.

END OF TASK

0032 00-1/2 blank


TM 9-2330-330-14&P

ALTERNATOR AND CHARGING CIRCUIT TROUBLESHOOTING 0033 00

THIS WP COVERS:
Alternator and Charging Circuit Troubleshooting

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Direct and General Support Tool kit, general mechanic’s (item 4, WP 0171 00)

References
WP 0026 00
WP 0160 00

To troubleshoot the alternator and charging circuit, perform the test/inspections and corrective actions
provided in Table 1.

Table 1. Troubleshooting Procedures.

MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION

1. UNDERCHARGED Verify all Organizational Repair/replace alternator (refer


BATTERIES troubleshooting has been to WP 0160 00).
performed in accordance with
WP 0026 00.

2. OVERCHARGED Verify all Organizational Repair/replace alternator (refer


BATTERIES (INDICATED troubleshooting has been to WP 0160 00).
BY HIGH WATER performed in accordance with
USAGE) WP 0026 00.

3. LOW ALTERNATOR Verify all Organizational Repair/replace alternator (refer


OUTPUT troubleshooting has been to WP 0160 00).
performed in accordance with
WP 0026 00.

4. SHORT VOLTAGE Verify all Organizational Repair/replace alternator (refer


REGULATOR LIFE troubleshooting has been to WP 0160 00).
performed in accordance with
WP 0026 00.

5. NOISY ALTERNATOR Verify all Organizational Repair/replace alternator (refer


troubleshooting has been to WP 0160 00).
performed in accordance with
WP 0026 00.

END OF TASK

0033 00-1/2 blank


CHAPTER 6

OPERATOR MAINTENANCE INSTRUCTIONS


TM 9-2330-330-14&P

OPERATOR/CREW PREVENTIVE MAINTENANCE


CHECKS AND SERVICES (PMCS) 0034 00

THIS WP COVERS:
PMCS Procedures

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Operator/Crew Tool kit, general mechanic’s (item 4, WP 0171 00)

References
DA Form 2404 WP 0007 00
DA Form 5988-E WP 0035 00
DA PAM 738-750 WP 0039 00
DD Form 314 WP 0069 00

GENERAL

To ensure that the M969A3 Semitrailer is ready for operation at all times, it must be inspected on a
regular basis so that defects may be found before they result in serious damage, equipment failure, or
injury to personnel. This WP contains systematic instructions on inspections, adjustments, and
corrections to be performed by Operator maintenance.

SERVICE INTERVALS

Perform the PMCS procedures listed in Table 1 at the following intervals:

Perform “Before” PMCS just before operating the semitrailer.

Perform “During” PMCS while operating the semitrailer.

Perform “After” PMCS immediately after operating the semitrailer.

Perform “Weekly” PMCS once a week.

Perform “Monthly” PMCS once a month.

Perform “Annual” PMCS once a year.

PMCS items and intervals are to be scheduled on DD Form 314 in accordance with DA PAM 738-750.

After operation in water, mud, or loose sand, clean the semitrailer as soon as possible. Lubricate without
waiting for the next scheduled service.

Lubrication instructions are included in WP 0035 00 (Operator/Crew).

0034 00-1
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OPERATOR/CREW PREVENTIVE MAINTENANCE


CHECKS AND SERVICES (PMCS)—Continued 0034 00

REPORTING REPAIRS

Report all defects and corrective actions on DA Form 2404 or DA Form 5988-E. If a serious problem is
found, report it to your supervisor.

GENERAL PMCS PROCEDURES

WARNING

Solvents can burn easily, can give off harmful vapors, and are harmful to skin and
clothing. To avoid injury or death, keep away from open fire and use in a well-
ventilated area. If solvent gets on skin or clothing, wash immediately with soap
and water.

Keep equipment clean. Dirt, oil, and debris may cover up a serious problem. Clean as you work and as
needed. Use cleaning compound on all metal surfaces. Use solution of soap and water on rubber, plastic,
and painted surfaces.

While performing PMCS, inspect the following components:

Bolts, Nuts, and Screws. Make sure they are not loose, missing, bent, or broken. Tighten any that are
loose.

Welds. Inspect for gaps where parts are welded together. Report bad welds to your supervisor.

Electrical Wires or Connectors. Inspect for cracked or broken insulation, bare wires, and loose or
broken connectors. Report defects to your supervisor.

Hoses, Lines, and Fittings. Inspect for wear, damage, and leaks. Make sure clamps and fittings are
tight. If leak originates from a loose fitting or connector, tighten it. If not authorized, report it to your
supervisor.

SPECIFIC PMCS PROCEDURES

Operator PMCS procedures are listed in Table 1. Always perform PMCS procedures in the order listed.
Once this becomes a habit, you will spot anything that is not right in a minute. If anything wrong is
discovered through PMCS, perform the appropriate troubleshooting task. If any component or system is
not serviceable, or if the service given does not correct the problem, notify your supervisor.

Before performing PMCS, read all the checks required for the applicable interval and prepare the tools
needed to make all the checks.

The column headings in Table 1 are defined as follows:

Item No. The item number column of your PMCS table is to be used for reference. When completing DA
Form 2404 or DA Form 5988-E, include the item number for the checks /service indicating a fault. Item
numbers also appear in the order that you must do the checks and services for the intervals listed.

0034 00-2
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OPERATOR/CREW PREVENTIVE MAINTENANCE


CHECKS AND SERVICES (PMCS)—Continued 0034 00

Interval. This column tells you when to do a certain check or service. Special intervals will also be
specified (e.g., every 100 hours) when the component requires service more frequently than
semiannually or annually.

Item To Be Inspected. This column tells you what item is to be inspected and how to do the required
checks and services. Carefully follow these instructions. If you do not have the tools, or if the procedure
tells you to, have Organizational maintenance do the work.

Procedure. This column tells you how to do the required checks and services and which crewmember is
responsible for each check or service. Carefully follow these instructions. If you do not have the tools, or if
the procedure tells you to, have Organizational maintenance do the work.

Not Fully Mission Capable If. Information in this column tells you what faults will keep the equipment
from being capable of performing its mission. If PMCS reveals any of the faults listed in this column, do
not operate the equipment. Follow standard procedure for maintaining the equipment or reporting
equipment failure.

LEAKAGE DEFINITIONS

It is important to know how fluid leakage affects the status of the semitrailer. The following are
types/classes of leakage an operator must know to determine whether the semitrailer is mission-capable.
Learn these leakage definitions. When in doubt, notify your supervisor.

Class I Seepage of fluid (as indicated by wetness or discoloration) not great enough to form drops.

Class II Leakage great enough to form drops, but not great enough to cause drops to drip from item
being inspected.

Class III Leakage of fluid great enough to form drops that fall from the time being inspected.

WARNING

The semitrailer must not be operated if there are any fuel leaks from semitrailer
tank or from engine. Report any fuel leaks to your supervisor or Organizational
maintenance. Failure to do so will result in fire hazard, which can cause severe
injury or death to personnel.

CAUTION

When operating engine with Class I or II oil leaks, continue to check fluid levels in
addition to that required in PMCS. Parts without fluid will stop working or may be
damaged.

Equipment operation is allowed with minor (Class I or II) leakage. Fluid levels in an item/system affected
with such leakage must be checked more frequently than required in PMCS. When in doubt, notify your
supervisor.

Report Class III oil leaks immediately to your supervisor or Organizational maintenance.

0034 00-3
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OPERATOR/CREW PREVENTIVE MAINTENANCE


CHECKS AND SERVICES (PMCS)—Continued 0034 00

Table 1. Operator/Crew PMCS.

ITEM NO. INTERVAL ITEM TO BE PROCEDURE NOT FULLY


INSPECTED MISSION
CAPABLE IF:

NOTE
Perform “Weekly” as well as
“Before” PMCS if you are the
assigned operator but have
not operated the semitrailer
since the last weekly PMCS,
or if you are operating the
semitrailer for the first time.

1 Before Exterior of a. Walk around semitrailer. Any product


Semitrailer Check for evidence of leakage is evident.
product leakage on or
under semitrailer.

b. Check each fire Fire extinguisher is


extinguisher. Make sure missing. Red
red button is down. Check button is up.
security of mounting Security pin is
bracket or security pin. missing (if so
equipped).

c. Check for operation of Any placard is


hazardous materials missing or
placards. inoperative.

d. Check optic socket boxes Optic socket boxes


for obvious damage. are required for
mission, but are
damaged.

e. Check overfill monitor


panel for obvious
damage.
2 Before Tank Tank shell has fuel
a. Inspect tank shell for leaks.
dents, leaks, and broken
welds.

0034 00-4
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OPERATOR/CREW PREVENTIVE MAINTENANCE


CHECKS AND SERVICES (PMCS)—Continued 0034 00

Table 1. Operator/Crew PMCS—Continued.

ITEM NO. INTERVAL ITEM TO BE PROCEDURE NOT FULLY


INSPECTED MISSION
CAPABLE IF:

2—Continued Before Tank b. Check for leaks around Any fuel leaks are
fusible vent caps. Tighten present.
if loose.

c. Check for leaks around Manhole cover


manhole cover. If leaks gasket is
are evident, check for damaged, manhole
damaged cover gasket or cover cannot be
loose mounting ring. Also, securely closed, or
check to see that cover any fuel leaks are
can be opened, closed, present.
and securely latched.

d. Inspect front and rear


catwalk drains for clogs or
restrictions. Remove any
debris or foreign matter.

e. Inspect vapor recovery


hood for any loose,
damaged, or missing
hardware.

f. Check tank for rust at


intersections where
brackets are welded to
tank. Check condition of
paint. If any damage is
found, notify your
supervisor.

3 Before Kingpin, Upper a. Inspect kingpin, upper Kingpin, upper


Coupler, and coupler and spacer plate coupler, and
Spacer Plate for damage or loose spacer plate is
mounting bolts. damaged or
mounting bolts are
loose.
b. Visually inspect for
obvious cracked or
broken welds around
kingpin.

0034 00-5
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OPERATOR/CREW PREVENTIVE MAINTENANCE


CHECKS AND SERVICES (PMCS)—Continued 0034 00

Table 1. Operator/Crew PMCS—Continued.

ITEM NO. INTERVAL ITEM TO BE PROCEDURE NOT FULLY


INSPECTED MISSION
CAPABLE IF:

4 Before Engine Perform before engine operating Engine does not


procedures listed in WP 0007 operate and is
00, paragraph G. required for
mission.

5 Before Centrifugal Pump Inspect pump for signs of leaks. Any fuel leaks are
present.

6 Before Batteries Check batteries for secure Battery is required


mounting. for mission but is
damaged.
7 Before Filter/Separator Check relief valve for debris at
top of filter/separator. Remove
debris.

8 Before Hose Tubes Inspect hose tube lock bars for


obvious damage or missing
parts. Check all mounting
hardware for loose or missing
components. Check drain holes
for clogs or debris. Remove
debris.

9 Before Hoses Inspect for completeness and Hoses are


serviceability. damaged or
missing.

10 Before Vapor Recovery Check discharge outlet for Vapor recovery kit
Kit debris or any other foreign is required for
matter. Clean debris and foreign mission, but is
matter from discharge outlet. damaged.
Check all mounting hardware for
loose or missing components.

11 Before Tires and Inspect tires and wheels for Tires or wheels
Wheels unusual wear or damage. have damage that
could result in tire
failure.

12 Before Hubodometer Inspect for proper mounting and


damage.

0034 00-6
TM 9-2330-330-14&P

OPERATOR/CREW PREVENTIVE MAINTENANCE


CHECKS AND SERVICES (PMCS)—Continued 0034 00

Table 1. Operator/Crew PMCS—Continued.

ITEM NO. INTERVAL ITEM TO BE PROCEDURE NOT FULLY


INSPECTED MISSION
CAPABLE IF:

13 Before Spare Tire Winch a. Inspect spare tire winch Spare tire winch is
for loose, damaged, or required for
missing components. mission, but is
damaged.

b. Visually inspect for frayed Cable is frayed or


or worn cable. worn.

14 Before Hose Reels Check operation of rewind Either front or rear


handle for front and rear hose hose reel is
reels. inoperable.

15 Before Grounding a. Check static reel Both static reels


Devices operation. Inspect for are missing from
missing ground clips and vehicle or
loose or missing mounting damaged.
hardware.

b. Check portable grounding Portable grounding


rod to ensure that it is not rod is missing from
damaged or missing. vehicle or is
damaged.

16 Before Monitor Panel Inspect for proper mounting and


damage.

0034 00-7
TM 9-2330-330-14&P

OPERATOR/CREW PREVENTIVE MAINTENANCE


CHECKS AND SERVICES (PMCS)—Continued 0034 00

Table 1. Operator/Crew PMCS—Continued.

ITEM NO. INTERVAL ITEM TO BE PROCEDURE NOT FULLY


INSPECTED MISSION
CAPABLE IF:

17 Before Towing a. Connect air lines of prime Air leaks are


Connections mover to couplings on present.
semitrailer. With prime
mover engine running,
check air lines and
couplings for air leaks.

b. Connect intervehicular Turn signal and


cable of prime mover to stop lights are not
couplings on semitrailer. operating. Prime
Check all lights for mover inter-
damage. Check to see that vehicular cable is
all lights are operating, and damaged (cuts,
check tightness of cracks, and broken
connection at receptacle. If wires).
tight, and lights still do not
operate, notify
Organizational
maintenance. Check cable
for damage.

18 Before Brake System a. Check ABS warning light ABS warning light
for flash. does not flash or
stays lit.

b. With prime mover coupled Any leaks are


to semitrailer, apply prime present.
mover brakes and inspect
semitrailer service and
emergency air brake
couplings and all air lines
and fittings for leaks. If
leaks are found, notify
Organizational
maintenance.

c. Push in brake interlock No slack adjuster


valve and observe slack movement.
adjusters for proper
operation (refer to
WP 0069 00).

0034 00-8
TM 9-2330-330-14&P

OPERATOR/CREW PREVENTIVE MAINTENANCE


CHECKS AND SERVICES (PMCS)—Continued 0034 00

Table 1. Operator/Crew PMCS—Continued.

ITEM NO. INTERVAL ITEM TO BE PROCEDURE NOT FULLY


INSPECTED MISSION
CAPABLE IF:

19 During Brake System Apply semitrailer brakes and Brakes do not stop
observe operation. semitrailer, or
semitrailer pulls to
one side.

20 During Piping System a. Check all valves and Any fuel leaks are
couplings for leaks. present.

b. Check valves P and R for Any air leaks are


proper operation. present.

21 During ABS Warning If warning light stays on above 4


Light mph (6 km/h), notify
Organizational maintenance
after completing mission.

22 During Landing Gear a. With prime mover coupled Landing gear legs
to semitrailer, engage cannot be raised or
landing gear handle and lowered.
raise and lower landing
gear legs.

b. Inspect landing gear Ground boards are


ground boards for required for
serviceability. mission but are
dry-rotted.

c. Wheel chocks for


serviceability.

23 During Emergency Make sure all valves are closed. Emergency valve A
Handles Move emergency valve A does not move to
control handle to open position. the closed position.
On front of semitrailer, pull one
emergency handle. Make sure
emergency handle has moved
to the closed position. Repeat
procedure for second
emergency handle.

0034 00-9
TM 9-2330-330-14&P

OPERATOR/CREW PREVENTIVE MAINTENANCE


CHECKS AND SERVICES (PMCS)—Continued 0034 00

Table 1. Operator/Crew PMCS—Continued.

ITEM NO. INTERVAL ITEM TO BE PROCEDURE NOT FULLY


INSPECTED MISSION
CAPABLE IF:

24 During Engine a. Check air cleaner Restriction


restriction indicator for red indicator has red
area. If red area is visible, area visible.
remove and clean engine
air cleaner filter element
(WP 0039 00). Notify
Organizational
maintenance to replace
air cleaner filter element
after six cleanings or
annually.
Any fuel leaks or
b. Check engine assembly Class lll oil leaks
for fuel and oil leaks. are present.

25 During Filter/Separator Any fuel leaks are


Place suitable container under present.
N valve on bottom of
filter/separator. Check for fuel
seepage. No other liquid except
water should be detected at the
valve.
26 During Rear Axles Semitrailer
During movement of semitrailer, wanders, has side
be aware of wander or side pull. pull, or rear axles
Listen for unusual noises. These make unusual
are indications of improper rear noises.
axle alignment.
27 During Hoses and Hose Hose reel binds or
Reels a. When unwinding hoses, will not unwind
look for binding in front or hose.
rear hose reel.
Either hose has
b. Inspect hoses for cuts and cuts or cracks that
cracks. allow leakage.

0034 00-10
TM 9-2330-330-14&P

OPERATOR/CREW PREVENTIVE MAINTENANCE


CHECKS AND SERVICES (PMCS)—Continued 0034 00

Table 1. Operator/Crew PMCS—Continued.

ITEM NO. INTERVAL ITEM TO BE PROCEDURE NOT FULLY


INSPECTED MISSION
CAPABLE IF:

WARNING

When filling tank by means of bottom loading, or self-loading, a test of the precheck system is
mandatory. If this system is not functioning, stop all operations. Determine the problem and have
it corrected by a qualified technician. Failure of automatic shutoff to function may cause
uncontrolled fuel spillage, fire, and/or explosion, resulting in serious injury or death to personnel.

28 During Loading Check operation of upper level Loading precheck


Precheck sensor. does not operate.
(D Valve)

29 During Control Panel a. Check switches for proper Any switch does
operation. not work.

b. Check to see that preheat Preheat indicator


indicator light is lit when light is not lit.
engine is preheating.

c. Check gages for proper


operation as follows.

1. Check tachometer Tachometer is


operation. inoperative or
operates
erratically.

2. Battery voltage Voltage gage reads


gage should read below 24 V dc or
24 to 28 V dc with above 28 V dc
engine running. consistently.

3. Oil pressure gage Oil pressure gage


should read 30 to reads below 30 psi
95 psi (276 kPa), or
(207 to 655 kPa) at above 95 psi
normal operating (655 kPa).
temperature

0034 00-11
TM 9-2330-330-14&P

OPERATOR/CREW PREVENTIVE MAINTENANCE


CHECKS AND SERVICES (PMCS)—Continued 0034 00

Table 1. Operator/Crew PMCS—Continued.

ITEM NO. INTERVAL ITEM TO BE PROCEDURE NOT FULLY MISSION


INSPECTED CAPABLE IF:

29—Continued During Control Panel c. Check gages for


proper operation as
follows:
4. Fuel pressure Fuel pressure gage
gage should read reads below 12 or
12 to 14 psi (83 to above 14 psi
97 kPa). consistently.

5. Pump pressure Pump pressure gage is


gage should read not functioning
no less than 30 properly during
psi (207 kPa) for pumping operations.
pump.

6. Check filter/ Filter/separator gage


separator gage. indicates 20 psi
(138 kPa) or higher.
d. Check control panel
light for proper
operations.

30 During Emergency Make sure all valves are Emergency valve


Valve and Vent closed. Operate emergency handle will not actuate
handle, and make sure emergency valve
cable is actuating shutoff lever.
emergency valve shutoff
lever fully and opens vent
on top of semitrailer.

31 After Exterior of a. Walk around Hardware is loose,


semitrailer semitrailer. Check for missing, or damaged.
loose, missing, or
damaged hardware.

b. Check for evidence of Any leak is evident.


any leak

32 After Piping System a. Inspect all pipes for Any pipe is damaged
dents or cracks. to the extent that fuel
flow will be restricted.

b. Drain water from N and


J valves.

0034 00-12
TM 9-2330-330-14&P

OPERATOR/CREW PREVENTIVE MAINTENANCE


CHECKS AND SERVICES (PMCS)—Continued 0034 00

Table 1. Operator/Crew PMCS—Continued.

ITEM NO. INTERVAL ITEM TO BE PROCEDURE NOT FULLY


INSPECTED MISSION
CAPABLE IF:

33 After Brake System a. Drain water from air


reservoir by opening air
reservoir drain cock.
b. Check mounting screws
and mounting brackets for
loose, missing, or
damaged hardware.
34 After Engine a. Inspect for debris in grille
of air cooling intake area.
b. Inspect alternator belt for Alternator belt is
damage, tightness, and loose, cracked, or
cracks. frayed.

c. Inspect hoses and Any hose or


connections for tightness connection is
and leaks. damaged, loose, or
leaking.

d. Inspect electrical Any electrical


harnesses for tightness harness is
and cracks. damaged or loose.
e. Check engine oil level.
Add oil if needed. For oil
specifications, refer to
WP 0035 00.
f. Check fuel tank for fuel.
Add if needed; 1/4 of a
tank is required.
35 After Hose Tubes Inspect hose tubes for debris.
Remove any debris found and
check to see that water drain
holes are open.

36 Weekly Landing Gear Inspect for loose landing gear Mounting bolts are
shoes, bent or damaged landing loose or missing.
gear legs, and loose or missing
mounting bolts.

0034 00-13
TM 9-2330-330-14&P

OPERATOR/CREW PREVENTIVE MAINTENANCE


CHECKS AND SERVICES (PMCS)—Continued 0034 00

Table 1. Operator/Crew PMCS—Continued.

ITEM NO. INTERVAL ITEM TO BE PROCEDURE NOT FULLY


INSPECTED MISSION
CAPABLE IF:

37 Weekly Engine Inspect engine area for loose, Any panel or cover
damaged, or missing panels is loose, damaged,
and covers. or missing.

38 Weekly Centrifugal Pump Remove pipe plug and check oil


level. Add oil if below bottom of
pipe plug hole. For oil
specification, refer to WP 0035
00.

39 Weekly Batteries a. Remove battery cover. Any battery is


Inspect batteries for damaged.
damage.

b. Check water level in each If electrolyte level is


cell. Fill if low low, notify unit
maintenance.

c. Check for corrosion at If terminals are


terminals. Check cable loose or damaged,
tightness on terminals. notify
Check for cable damage. Organizational
maintenance.

40 Weekly NATO Slave Check for corrosion and if


Connector cap/protective cover is present.

41 Weekly Tires and


Wheels Check for proper air pressure:
Hard road surface: 96 psi (665
kPa). Cross country: 45 psi (310
kPa).

42 Weekly Static Reels Check for proper operation by


fully extending and retracting Both static reels are
cable. Lubricate per WP 0035 missing or
00. damaged.

0034 00-14
TM 9-2330-330-14&P

OPERATOR/CREW PREVENTIVE MAINTENANCE


CHECKS AND SERVICES (PMCS)—Continued 0034 00

Table 1. Operator/Crew PMCS—Continued.

ITEM NO. INTERVAL ITEM TO BE PROCEDURE NOT FULLY


INSPECTED MISSION
CAPABLE IF:

43 Monthly Tires and a. Inspect wheels for cracks Wheel is damaged


Wheels or other damage. Check or three or more
tightness of wheel nuts. wheel nuts are
missing (from one
wheel).

b. Inspect spare tire for


secure mounting. Tighten
and secure as necessary.

c. Inspect wheel assemblies.

44 Monthly Suspension a. Inspect suspension for Suspension


loose, missing, or hardware is loose,
damaged hardware. missing, or
damaged.

b. Using a suitable
container, drain water
from both fuel filters.
Loosen but do not
remove drain plugs at
bottom of filters. Allow
fuel to drain until clear
of water. Tighten drain
plugs.
c. Clean nozzle screens.

WARNING

Handle charged fire extinguisher cylinders with care. Do not jar or


expose to temperatures above 140°F (60°C).

45 Monthly Fire a. Remove cover from each Lockup handle is


Extinguishers fire extinguisher. Check to missing, damaged,
see that lockup handle or inoperative.
moves freely and is not
damaged.
b. Check to see that plastic Plastic indicator is
indicator on top of fire missing, damaged,
extinguisher is intact. or inoperative.

0034 00-15
TM 9-2330-330-14&P

OPERATOR/CREW PREVENTIVE MAINTENANCE


CHECKS AND SERVICES (PMCS)—Continued 0034 00

Table 1. Operator/Crew PMCS—Continued.

ITEM NO. INTERVAL ITEM TO BE PROCEDURE NOT FULLY


INSPECTED MISSION
CAPABLE IF:

45—Continued Monthly Fire NOTE


Extinguishers Some extinguishers have a
safety wire lead or plastic seal
attached to pull pin.

c. Check to see that safety Safety wire lead or


wire lead or plastic seal is plastic seal is
not broken or missing. missing, damaged,
or inoperative.

d. Check to see that tube is Tube or nozzle is


not kinked and nozzle is missing, damaged,
free of obstruction. or inoperative.

46 Annual Exterior of Tank a. Walk around semitrailer. Any product


Check for evidence of leakage is evident.
product leakage on or
under semitrailer.

b. Inspect tank shell and Any product


heads for corrosion, leakage is evident.
dents, abraded areas,
distortions, defects in
welds, and leakage.

c. Inspect piping, valves, Any product


and gaskets for corrosion, leakage is evident.
dents, abraded areas,
distortions, defects in
welds and leakage.

END OF TASK

0034 00-16
TM 9-2330-330-14&P

OPERATOR/CREW LUBRICATION INSTRUCTIONS 0035 00

THIS WP COVERS:
Lubrication Instructions

INITIAL SETUP:
Maintenance Level Materials/Parts
Operator Compound, cleaning (item 4, WP 0174 00)
Grease (item 8, WP 0174 00)
References Oil, lubrication (item 9, WP 0174 00)
DA PAM 738-750 Oil, lubrication (item 10, WP 0174 00)
FM 9-207
TM 9-238

REMOVAL
NOTE
These instructions are mandatory.
The trailer must receive lubrication with the approved lubricants at the recommended interval in order to
be mission-ready at all times.

The KEY lists the lubricants to be used in all temperature ranges and shows the interval.

The lubrication chart shows the lubrication points, names the item to be lubricated, the required
lubricants, and recommended interval for lubrication. Special lubricating instructions are contained in the
NOTE section of the chart.

The recommended interval is based on normal conditions of operation, temperature, and humidity. When
operating under extreme conditions, the lubricants should always be changed more frequently. When in
doubt, notify your supervisor.

SPECIFIC LUBRICATION INSTRUCTIONS

Keep lubricants in closed containers and store in a clean, dry place away from extreme heat. Keep
container cover clean and do not allow dust, dirt, or other foreign material to mix with lubricant. Keep
lubrication equipment clean and ready for use.
Maintain a record of lubrication performed and report any problems noted during lubrication. Refer to DA
PAM 738-750 for maintenance forms and procedures to record and report any findings.

Keep all external parts of equipment not requiring lubrication free of lubricants. All lubrication, wipe off
excess oil to prevent accumulation of foreign matter.

Refer to FM 9-207 for lubrication instructions in cold weather.

Refer to TM 9-238 for lubrication instructions before and after fording operations.

After operation in mud, sandy, or dusty conditions, clean and inspect the points of lubrication for fouled
lubricants. Change lubricants as required.

0035 00-1
TM 9-2330-330-14&P

OPERATOR/CREW LUBRICATION INSTRUCTIONS—Continued 0035 00

LUBRICATION CHART

The interval (on-condition and hard time) and related man-hour time specified is the time you need to do
the service prescribed for a particular interval. Decrease the interval if your lubricants are contaminated,
or if you are operating equipment under adverse conditions, including longer than usual operating hours.
The interval may be extended during periods of low activity. If extended, adequate preservation
precautions must be taken.

Dotted leader line indicates lubrication is required on both sides of the trailer.

WARNING

Solvents can burn easily, can give off harmful vapors,


and are harmful to skin and clothing. To avoid injury or
death, keep away from open fire and use in a well-ventilated
area. If solvent gets on skin or clothing, wash immediately
with soap and water.

Clean the area around the lubrication points with cleaning compound or equivalent before lubricating
equipment. After lubrication, wipe off excess oil to prevent accumulation of foreign matter.

0035 00-2
TM 9-2330-330-14&P

OPERATOR/CREW LUBRICATION INSTRUCTIONS—Continued 0035 00

0035 00-3
TM 9-2330-330-14&P

OPERATOR/CREW LUBRICATION INSTRUCTIONS—Continued 0035 00

TOTAL MAN-HOUR*
INTERVAL MAN-HOUR
W 0.75

*The man-hour time specified is the time you need to do all services prescribed for the particular interval.

—KEY—

EXPECTED TEMPERATURES

ABOVE +15°F +40°F to -15°F +40°F to -65°F


LUBRICANTS (ABOVE –9°C) (+4°C to -26°C) (+4°C to -54°C) INTERVAL
OE/HDO
(MIL-L-2104)
Lubricating Oil,
Internal OE/HDO-30 OE/HDO-30 — W—Weekly
Combustion,
Engine, Tactical
Service
OEA
(MIL-L-46167)
Lubricating Oil,
Internal — — OEA
Combustion,
Engine, Arctic

*For Arctic operation, refer to FM 9-207.

NOTE:

Oil Can Points. Every 6 months, lubricate linkage pins, clevises, and all exposed adjusting threads with
OE/HDO.

END OF TASK

0035 00-4
TM 9-2330-330-14&P

BATTERIES, TERMINALS, AND CABLES SERVICE 0036 00

THIS WP COVERS:
Inspection and Service

INITIAL SETUP:
Maintenance Level Materials/Parts
Operator Soda, baking (item 13, WP 0174 00)
Self-locking nuts (2) (item 77, WP 0175 00)
References
TM 9-6140-200-14 Equipment Conditions
Semitrailer disconnected from prime mover (refer
to WP 0007 00)

INSPECTION AND SERVICE

WARNING

Batteries produce explosive gases; keep sparks, flames, and


smoking material away. Ventilate when charging or using in an
enclosed space. The batteries contain sulfuric acid that causes
severe burns. If acid contacts eyes, skin, or clothing, flush
immediately with water. For contact with eyes, get immediate
medical attention.

1. Remove two self-locking nuts (1), washers (2), and battery cover (4) from battery holddown
bracket (3). Discard self-locking nuts.

0036 00-1
TM 9-2330-330-14&P

BATTERIES, TERMINALS, AND CABLES SERVICE—Continued 0036 00

2. Inspect battery area for excessive dirt and corrosion. Clean battery area with mixture of baking
soda and water, then flush battery area with clean water (refer to TM 9-6140-200-14).

3. Check cables (6) for frayed insulation. If insulation is frayed or worn, notify Organizational
maintenance.

4. Check terminals (5) for looseness. If loose, notify Organizational maintenance.

NOTE

Proceed to step 6 if vehicle is equipped with maintenance-


free batteries.

5. Remove 12 vent fill caps (7) and check water level. Water level must be just below ring at bottom of
each cell opening. If water level is low, notify Organizational maintenance. Install 12 vent fill
caps (7).

6. Install battery cover (4), two new self-locking nuts (1), and washers (2) to holddown bracket (3).

END OF TASK

0036 00-2
TM 9-2330-330-14&P

AIR RESERVOIR MAINTENANCE 0037 00

THIS WP COVERS:
Draining water from air reservoir

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Operator Tool kit, general mechanic’s (item 4, WP 0171 00)

Equipment Conditions
Semitrailer disconnected from prime mover (refer
to WP 0007 00)

DRAINING WATER

1. Pull cable (2) and open drain valve (3) on air reservoir (1) and allow water to flow out.

NOTE

Drain valve closes automatically when cable is released.

2. Release cable (2).

END OF TASK

0037 00-1/2 blank


TM 9-2330-330-14&P

STORAGE BOX MAINTENANCE 0038 00

THIS WP COVERS:
Cleaning, Inspection

INITIAL SETUP:
Maintenance Level Equipment Conditions
Operator Semitrailer disconnected from prime mover (refer
to WP 0007 00)

CLEANING

Periodically clean dirt and debris from storage box (2) and cover (1). Make sure all drain holes (3) are
clear of debris or restrictions.

INSPECTION

Inspect storage box (2) and cover (1) for damage. Report any damage to Organizational maintenance.

END OF TASK

0038 00-1/2 blank


TM 9-2330-330-14&P

ENGINE AIR FILTER CLEANER MAINTENANCE 0039 00

THIS WP COVERS:
Disassembly, Cleaning and Inspection, Assembly, Follow-On Task

INITIAL SETUP:
Maintenance Level Equipment Conditions
Operator Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Material/Parts Semitrailer grounded (refer to WP 0007 00)
Rag (item 11, WP 0174 00)

DISASSEMBLY
CAUTION
Do not run engine if red band is showing in restriction
indicator or damage to engine could result.
NOTE
Service air cleaner whenever restriction indicator shows
a red band.
1. Loosen air cleaner housing clamp (2) and remove dust cap (6) from air cleaner (1).

2. Remove baffle (5) from dust cap (6).

3. Empty dust and debris collected in dust cap (6) and baffle (5).

4. Remove wingnut (4) and engine air filter element (3) from air cleaner (1).

0039 00-1
TM 9-2330-330-14&P

ENGINE AIR FILTER CLEANER MAINTENANCE—Continued 0039 00

CLEANING AND INSPECTION

1. Check filter element for rips, tears, or holes. Replace element if damaged.

WARNING

Compressed air should be used for cleaning purposes


and should not exceed 30 psi (207Pa). Use only with
effective chip-guarding and personal protective equipment
(e.g., goggles/shield and gloves). Failure to follow this
warning may result in injury to personnel.

2. Clean filter element with low-pressure compressed air directed inside filter element.

3. Wipe inside of air cleaner with clean, damp rag.

ASSEMBLY

1. Install engine air filter element (3) and wingnut (4) to air cleaner (1).

2. Install baffle (5) to dust cap (6).

3. Install dust cap (6) and tighten air cleaner housing clamp (2) to air cleaner (1).

FOLLOW-ON TASK

Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0039 00-2
TM 9-2330-330-14&P

FILTER/SEPARATOR SUMP MAINTENANCE 0040 00

THIS WP COVERS:
Draining Filter/Separator Sump, Follow-On Task

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Operator Suitable container (item 1, WP 0171 00)

Materials/Parts Equipment Conditions


Rags (item 11, WP 0174 00) Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)

DRAINING SUMP
NOTE
Place suitable container under sump before, during,
and after operation.
Place suitable container under valve N (3) of filter/separator sump (2). Open valve N (3) to drain water
from filter/separator (1) after each period of operation (refer to WP 0007 00).

FOLLOW-ON TASK
Disconnect semitrailer grounding cables (WP 0007 00).
END OF TASK

0040 00-1/2 blank


TM 9-2330-330-14&P

FUEL-DISPENSING NOZZLE AND PUMP STRAINER MAINTENANCE 0041 00


AND MANUAL PUMP PRIMING

THIS WP COVERS:
Fuel-Dispensing Nozzle Removal, Service, Fuel-Dispensing Nozzle Installation, Pump Strainer Removal,
Cleaning and Inspection, Pump Strainer Installation, Manual Pump Priming, Follow-On Task

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Operator Tool kit, general mechanic’s (item 4, WP 0171 00)
Suitable container (item 1, WP 0171 00)
Material/Parts
Compound, cleaning (item 4, WP 0174 00) Equipment Conditions
Oil (item 9, WP 0174 00) Semitrailer disconnected from prime mover (refer to
Rags (item 11, WP 0174 00) WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
All fuel-handling valves closed (refer to WP 0007
00)

FUEL-DISPENSING NOZZLE REMOVAL

1. Uncouple fuel-dispensing nozzle (2) from hose (1).

2. Using suitable container, drain fuel from nozzle (2).

NOTE

Install dust caps on hose coupling and nozzle coupling to keep out
dirt and debris.

0041 00-1
TM 9-2330-330-14&P

FUEL-DISPENSING NOZZLE AND PUMP STRAINER MAINTENANCE 0041 00


AND MANUAL PUMP PRIMING—Continued

SERVICE

NOTE

Screen in nozzle coupling must be cleaned periodically and


whenever flow through nozzle is restricted.

1. Remove clip ring (4) and screen (3) from inside of nozzle coupling (2).

WARNING

Solvents can burn easily, can give off harmful vapors, and are
harmful to skin and clothing. To avoid injury or death, keep away
from open fire and use in a well-ventilated area. If solvent gets on
skin or clothing, wash immediately with soap and water.

2. Clean screen (3) with cleaning compound and rag. Use compressed air to dry screen and remove
any excess material.

3. Install screen (3) and clip ring (4) in nozzle coupling (2).

0041 00-2
TM 9-2330-330-14&P

FUEL-DISPENSING NOZZLE AND PUMP STRAINER MAINTENANCE 0041 00


AND MANUAL PUMP PRIMING—Continued

FUEL-DISPENSING NOZZLE INSTALLATION

Install nozzle (2) on hose (1).

PUMP STRAINER REMOVAL

1. Place suitable container under pump inlet pipe (1).

0041 00-3
TM 9-2330-330-14&P

FUEL-DISPENSING NOZZLE AND PUMP STRAINER MAINTENANCE 0041 00


AND MANUAL PUMP PRIMING—Continued

2. Remove two nuts (4), bolts (6), split coupling (5), seal (2), and pump strainer (3) from pipe (1).

CLEANING AND INSPECTION

Clean strainer if necessary and replace seal or strainer if damaged.

PUMP STRAINER INSTALLATION

1. Lubricate seal (2) with oil.

2. Install clean pump strainer (3), seal (2), split coupling (5), two bolts (6), and nuts (4) to pump inlet
pipe (1).

0041 00-4
TM 9-2330-330-14&P

PUMP STRAINER MAINTENANCE AND MANUAL PUMP PRIMING—Continued 0041 00

MANUAL PUMP PRIMING

1. Remove fire extinguishers and bring them to point of operation.

2. Place suitable container under valve B (8).

3. Open valves A, F, H (7, 9, and 10) and slowly open valve B (8) until fuel begins to flow.

4. Close all valves.

5. Cap valve B (8).

6. Store and cover fire extinguishers.

FOLLOW-ON TASK

Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0041 00-5/6 blank


CHAPTER 7

ORGANIZATIONAL MAINTENANCE INSTRUCTIONS


TM 9-2330-330-14&P

SERVICE UPON RECEIPT 0042 00

THIS WP COVERS:
General, Inspection, Servicing

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts References
Compound, cleaning (item 4, WP 0174 00) DA Form 2404
DA Form 5988-E
DA PAM 738-750
DD Form 314
DD Form 1397

GENERAL

When a new, used, or reconditioned semitrailer is first received, determine whether it has been properly
prepared for service and is in condition to perform its mission. Follow the inspection and servicing
instructions specified below.

INSPECTION INSTRUCTIONS

1. Read and follow all instructions on DD Form 1397 attached to conspicuous part of semitrailer.

2. Remove all straps, plywood, tape, seals, and wrappings.

WARNING

Solvents can burn easily, can give off harmful vapors, and
are harmful to skin and clothing. To avoid injury or death, keep
away from open fire and use in a well ventilated area. If solvent
gets on skin and clothing, wash immediately with soap and water.

3. Remove corrosion preventive compound from coated exterior parts of semitrailer using cleaning
compound and rags.

4. Inspect semitrailer for damage incurred during shipment. Also check to see if equipment has been
modified.

5. Check equipment against packing list to ensure that shipment is complete. Report any
discrepancies in accordance with instructions in DA PAM 738-750.

SERVICE UPON RECEIPT—Continued 0042 00

042 00-1
TM 9-2330-330-14&P

SERVICING INSTRUCTIONS

1. Perform all Operator/Crew and Organizational Preventive Maintenance Checks and Services
(PMCS) (refer to WP 0034 00 and WP 0043 00). Schedule next PMCS on DD Form 314.

2. Lubricate all lubrication points as described in Operator/Crew and Organizational lubrication charts
(refer to WP 0035 00 and WP 0044 00).

3. Perform a break-in road test of 25 miles (40 km) at maximum speed of 30 mph (48 km/h).

4. Report any problems on DA Form 2404 or DA Form 5988-E.

CAUTION

Do not use abrasive powder, steel wool, or other material


that will scratch the inside surfaces of the tank.

5. Place a suitable container under all drain valves to remove all preservatives.

6. Perform depreservation in accordance with DD Form 1397.

WARNING

Remove vent cap from either side of vapor recovery tube


and open valve A to vent tank.

7. Open manhole cover.

WARNING

Do not climb into tank unless interior of tank has been


drained and purged and an explosive meter check indicates
that it is safe to do so. Adequate forced air ventilation
self-contained breathing apparatus must be used. Any
person entering tank must have an attached lifeline. An
observer must be stationed at the manhole opening so
assistance may be summoned in the event of an emergency.
Failure to follow this warning may result in serious injury or
death to personnel.

8. Climb into tank through manhole and inspect for cleanliness. Remove all sediment and debris using
a lint-free cloth.

9. Remove all bands and anti-theft bolts and nuts from hose tubes and fire extinguishers.

SERVICE UPON RECEIPT—Continued 0042 00

10. Remove all tape from exhaust and intake ports of engine.

0042 00-2
TM 9-2330-330-14&P

11. Check engine oil level. If necessary, add oil per WP 0044 00.

12. Notify Direct Support maintenance to perform vapor integrity test specified in WP 0167 00.

END OF TASK

0042 00-3/4blank
TM 9-2330-330-14&P

ORGANIZATIONAL PREVENTIVE MAINTENANCE


CHECKS AND SERVICES (PMCS) 0043 00

THIS WP COVERS:
PMCS Procedures

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
Suitable container (item 1, WP 0171 00)
Material/Parts
Compound, cleaning (item 4, WP 0174 00) References
DA Form 2404 WP 0067 00
DA Form 5988-E WP 0068 00
DA PAM 738-750 WP 0069 00
DD Form 314 WP 0082 00
WP 0007 00 WP 0084 00
WP 0041 00 WP 0104 00
WP 0044 00 WP 0110 00
WP 0050 00 WP 0133 00
WP 0065 00 WP 0173 00

GENERAL

To ensure that the semitrailer is ready for operation at all times, it must be inspected on a regular basis
so that defects may be found before they result in serious damage, equipment failure, or injury to
personnel. This WP contains instructions on inspections, adjustments, and corrections to be performed
by organizational maintenance.

SERVICE INTERVALS

Perform the PMCS procedures listed in Table 1 at the following intervals:

Perform “Monthly” procedures once each month.

Perform “Semiannual” PMCS procedures twice each year.

Perform “Annual” procedures once each year.

Perform “Biannual” procedure every other year.

Perform “Every 100 Hours” procedures every 100 hours.

Perform “Every 200 Hours” procedures every 200 hours.

Perform “Every 600 Hours” procedures every 600 hours.

PMCS items and intervals are to be scheduled on DD Form 314 in accordance with DA PAM 738–750.

After operation in water, mud, or loose sand, clean the semitrailer as soon as possible. Lubricate without
waiting for the next scheduled service.

Lubrication instructions are provided in WP 0044 00.

0043 00-1
TM 9-2330-330-14&P

ORGANIZATIONAL PREVENTIVE MAINTENANCE


CHECKS AND SERVICES (PMCS)—Continued 0043 00

REPORTING REPAIRS

Report all defects and corrective actions on DA Form 2404 or DA Form 5988-E. If a serious problem is
found, report it to your supervisor.

GENERAL PMCS PROCEDURES

WARNING

Solvents can burn easily, can give off harmful vapors, and
are harmful to skin and clothing. To avoid injury or death,
keep away from open fire and use in a well-ventilated area.
If solvent gets on skin or clothing, wash immediately with
soap and water.

Keep equipment clean. Dirt, oil, and debris may cover up a serious problem. Clean as you work and as
needed. Use cleaning compound on all metal surfaces. Use solution of soap and water on rubber, plastic,
and painted surfaces.

While performing PMCS, inspect the following components:

Bolts, Nuts, and Screws. Make sure they are not loose, missing, bent, or broken. Tighten any that are
loose.

Welds. Inspect for gaps where parts are welded together. Report bad welds to your supervisor.

Electrical Wires or Connectors. Inspect for cracked or broken insulation, bare wires, and loose or
broken connectors. Make repairs or replace as required.

Hoses, Lines, and Fittings. Inspect for wear, damage, and leaks. Make sure clamps and fittings are
tight. If leak originates from a loose fitting or connector, tighten it. If not authorized, report it to your
supervisor.

SPECIFIC PMCS PROCEDURES

Organizational PMCS procedures are listed in Table 1. Always perform PMCS procedures in the order
listed. Once this becomes a habit, you will spot anything that is not right in a minute. If anything wrong is
discovered through PMCS, perform the appropriate troubleshooting task. If any component or system is
not serviceable, or if the service given does not correct the problem, notify your supervisor.

Before performing PMCS, read all the checks required for the applicable interval and prepare the tools
needed to make all the checks.

The column headings in Table 1 are defined as follows:

Item No. The item number column of your PMCS table is to be used for reference. When completing DA
Form 2404 or DA Form 5988-E, include the item number for the checks and service indicating a fault.
Item numbers also appear in the order that you must do the checks and services for the intervals listed.

Interval. This column tells you when to do a certain check or service. Special intervals will also be
specified (e.g., every 100 hours) when the component requires service more frequently than
semiannually or annually.

0043 00-2
TM 9-2330-330-14&P

ORGANIZATIONAL PREVENTIVE MAINTENANCE


CHECKS AND SERVICES (PMCS)—Continued 0043 00

Item To Be Inspected. This column tells you what item is to be inspected and how to do the required
checks and services. Carefully follow these instructions.

Procedure. Provides the procedure that must be performed to check or service the item.

Not Fully Mission Capable If. Information in this column tells you what faults will keep the equipment
from being capable of performing its mission. If PMCS reveals any of the faults listed in this column, do
not operate the equipment. Follow standard procedure for maintaining the equipment or reporting
equipment failure.

0043 00-3
TM 9-2330-330-14&P

ORGANIZATIONAL PREVENTIVE MAINTENANCE


CHECKS AND SERVICES (PMCS)—Continued 0043 00

Table 1. Organizational PMCS.

ITEM NO. INTERVAL ITEM TO BE PROCEDURE NOT FULLY


INSPECTED MISSION
CAPABLE IF:

1 Monthly Brakes a. Lubricate slack adjusters


(refer to WP 0044 00).

b. Inspect slack adjusters for


function and adjustment
(refer to WP 0067 00).

c. Lubricate camshaft bearings


(refer to WP 0044 00).

d. Inspect components for


wear or looseness.

2 Monthly Centrifugal Pump Check oil in centrifugal pump and


fill if necessary (refer to
WP 0044 00).

3 Semiannual Electrical System Inspect intervehicular cable


receptacles for damage or
corrosion. Repair/replace
damaged intervehicular cable
receptacles (refer to WP 0065 00).

WARNING
Solvents can burn easily, can
give off harmful vapors, and are
harmful to skin and clothing. To
avoid injury or death, keep away
from open fire and use in a
well-ventilated area. If solvent
gets on skin or clothing, wash
immediately with soap and
water.

4 Semiannual Pump Strainer Inspect pump strainer and clean


with cleaning compound if
necessary (refer to WP 0041 00).

0043 00-4
TM 9-2330-330-14&P

ORGANIZATIONAL PREVENTIVE MAINTENANCE


CHECKS AND SERVICES (PMCS)—Continued 0043 00

Table 1. Organizational PMCS—Continued.

ITEM NO. INTERVAL ITEM TO BE PROCEDURE NOT FULLY


INSPECTED MISSION
CAPABLE IF:

5 Semiannual Landing Gear Check condition and operation of


landing gear. Inspect for damage
or wear. Replace damaged parts
(refer to WP 0084 00).

6 Semiannual Bogie Assembly a. Position semitrailer on hard


level surface with front
resting on landing gear.
Jack and block frame.
Remove wheel assemblies
(refer to WP 0007 00).

NOTE
Clean axle and suspension
system with water and fiber
brush to allow for careful
inspection.

b. Inspect general condition of Any cracks or


trunnion tube, axles, and damage are
leaf springs. Look for cracks evident.
or damage. If cracked or
damaged, notify Direct
Support maintenance.

c. Check tightness of U-bolts Any damage or


and clips on leaf springs. wear is evident.
Tighten loose U-bolts and
clips. If damage or wear is
evident, notify Direct
Support maintenance.

d. Check tightness of U-bolts Any damage or


and screws on leaf spring wear is evident.
cap and seat. Tighten loose
U-bolts and screws. If
damage or wear is evident,
notify Direct Support
maintenance.

0043 00-5
TM 9-2330-330-14&P

ORGANIZATIONAL PREVENTIVE MAINTENANCE


CHECKS AND SERVICES (PMCS)—Continued 0043 00

Table 1. Organizational PMCS—Continued.

ITEM NO. INTERVAL ITEM TO BE PROCEDURE NOT FULLY


INSPECTED MISSION
CAPABLE IF:

6—Continued Semiannual Bogie Assembly e. Check tightness of bolts Any damage or


fastening bogie assembly to wear is evident.
trailer frame. Tighten loose
bolts. If damage or wear is
evident, notify Direct
Support maintenance.

7 Semiannual Brakes a. Remove brakedrums and


check springs, clips, and
rollers for function. Look for
heat cracks, loose rivets,
and broken welds on shoes.
Replace as necessary (refer
to WP 0069 00/0067 00).

b. Check brake shoe lining


thickness. Replace if lining
is within 0.063 in. (1.60 mm)
of rivet heads (refer to
WP 0067 00).

c. Check brakedrums for


overheating.

d. Check for cracked


brakedrum. If cracked or
damaged, replace (refer to
WP 0068 00).

e. Check for damaged brake


camshaft. If damaged,
replace (refer to
WP 0069 00).

f. Check for worn brake hoses


or damaged brake chamber.
If worn or damaged, replace
(refer to WP 0067 00).

0043 00-6
TM 9-2330-330-14&P

ORGANIZATIONAL PREVENTIVE MAINTENANCE


CHECKS AND SERVICES (PMCS)—Continued 0043 00

Table 1. Organizational PMCS—Continued.

ITEM NO. INTERVAL ITEM TO BE PROCEDURE NOT FULLY


INSPECTED MISSION
CAPABLE IF:

7—Continued Semiannual Brakes g. Lubricate brake shoe roller


and brake anchor pin (refer
to WP 0067 00).

8 Semiannual Batteries Check electrolyte specific gravity.


Replace batteries if necessary.

9 Annual Towing Inspect condition of upper coupler


Connections plate and spacer. Plate/spacer
should be replaced (refer to WP
0082 00) when any of the following
conditions exist:

a. Wear of 0.063 in. (1.60 mm)


or more over 1/4 of the
circumference of kingpin.
This would be a condition of
uneven wear on one or more
sides of the kingpin wear
surface.

b. Even wear over kingpin


surface causing the diameter
to be reduced by 0.063 in.
(1.60 mm) or more.

c. A crack of any size noted Any cracks are


anywhere on or in associated evident.
welds.

d. A nick, chip, or gouge deeper


than 0.125 in. (3.18 mm)
noted anywhere on wear
surface of kingpin.

10 Annual Vapor Integrity Notify Direct Support to perform Semitrailer does


Test test. not pass test.

0043 00-7
TM 9-2330-330-14&P

ORGANIZATIONAL PREVENTIVE MAINTENANCE


CHECKS AND SERVICES (PMCS)—Continued 0043 00

Table 1. Organizational PMCS—Continued.

ITEM NO. INTERVAL ITEM TO BE PROCEDURE NOT FULLY


INSPECTED MISSION
CAPABLE IF:

11 Annual Optic Socket Box Use instructions with test Semitrailer fails
equipment (refer to any portion of test.
WP 0173 00).

12 Biannual Wheels and a. Check for cracked wheels Three or more


Hubs or hubs and missing or wheel stud nuts
loose wheel stud nuts. missing (on one
Repair or replace as wheel).
required.

b. Disassemble hub and


drum assembly (refer to
WP 0068 00). Clean and
repack wheel bearings
(refer to WP 0068 00).

13 Every 100 Engine a. Check for loose or


Hours missing hardware.
Every 100 b. Change crankcase oil
Hours (refer to WP 0044 00).
Every 200 c. Replace oil filter (refer to
Hours
WP 0104 00).
Every 600
Hours d. Replace fuel filter (refer to
WP 0110 00).

END OF TASK

0043 00-8
TM 9-2330-330-14&P

ORGANIZATIONAL LUBRICATION INSTRUCTIONS 0044 00

THIS WP COVERS:
Lubrication Instructions

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts References
Compound, cleaning (item 4, WP WP 0174 00) DA PAM 738-750
Grease (item 8, WP 0174 00) FM 9-207
Oil, lubrication (item 9, WP 0174 00) TM 9-214
Rags (item 11, WP0174 00) TM 9-238

GENERAL

This WP contains lubrication instructions showing location, intervals, and proper materials for lubricating
the trailer. These instructions are mandatory.

The KEY lists lubricants to be used in all temperature ranges and shows the intervals.

DETAILED LUBRICATION INFORMATION

Clean lubrication points, grease fittings, and surrounding areas before applying lubricant.

Clean all lubrication points after lubricating to prevent accumulation of foreign matter.

Clean and lubricate bearings as specified in TM 9-214.

Maintain a record of vehicle lubrication and report any discrepancies noted during lubrication. Refer to
DA PAM 738-750 for maintenance forms and procedures to record and report any findings.

SPECIFIC LUBRICATION INSTRUCTIONS

Keep all lubricants in closed containers and store in a clean, dry place away from extreme heat. Keep
container covers clean and do not allow dirt, dust, or other foreign material to mix with lubricants.

WARNING

Wipe excess lubricant from area of brake shoe linings to


avoid grease from contacting linings. If brake shoe linings
become soaked with grease, replace them. Failure to follow
this warning may cause brakes to malfunction, resulting in
serious injury or death.

0044 00-1
TM 9-2330-330-14&P

ORGANIZATIONAL LUBRICATION INSTRUCTIONS—Continued 0044 00

LUBRICANT CHART

Intervals are based on normal operation. Adjust to compensate for abnormal and severe condition or
contaminated lubricants. During inactive periods, intervals may be extended with adequate preservation.

WARNING

Solvents can burn easily, can give off harmful vapors,


and are harmful to skin and clothing. To avoid injury or
death, keep away from open fire and use in a well-ventilated
area. If solvent gets on skin or clothing, wash immediately with
soap and water.

Clean fittings before lubrication using cleaning compound. Dry before lubricating.

Dotted leader lines indicate lubrication is required on both sides of the equipment.

Re-lubricate after washing or fording as necessary.

0044 00-2
TM 9-2330-330-14&P

ORGANIZATIONAL LUBRICATION INSTRUCTIONS—Continued 0044 00

0044 00-3
TM 9-2330-330-14&P

ORGANIZATIONAL LUBRICATION INSTRUCTIONS—Continued 0044 00

TOTAL MAN-HOURS*
INTERVAL MAN-HOUR
B 2.50
A 0.50
S 0.50
M 0.50
W 0.10
H 0.25

*The man-hours time specified is the time you need to do all services prescribed for the particular
interval.

—KEY—

EXPECTED TEMPERATURES*

ABOVE +15°F +40°F to -15°F +40°F to -65°F


LUBRICANTS (ABOVE –9°C) (+4°C to -26°C) (+4°C to -54°C) INTERVAL
OE/HDO
(MIL-L-2104)
Lubricating Oil,
Internal OE/HDO-30 OE/HDO-30 — B—Biannual
Combustion, A—Annual
Engine, Tactical S—Semiannual
Service M—Month
OEA W—Weekly
(MIL-L-46167) H—Hours
Lubricating Oil,
Internal — — OEA
Combustion,
Engine, Arctic

*For Arctic operation, refer to FM 9-207.

END OF TASK

0044 00-4
TM 9-2330-330-14&P

GENERAL MAINTENANCE INSTRUCTIONS 0045 00

THIS WP COVERS:
General, Work Safety, Cleaning Instructions, Inspection Instructions, Repair Instructions, Tagging Hoses
and Tubes, Painting and Stenciling, Piping Replacement, Lubrication Instructions, Torque Values, Decal
Replacement

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
File (item 4, WP 0171 00)
Materials/Parts Thread tap (item 1, WP 0171 00)
Brush, scrub (item 1, WP 0174 00)
Cloth (item 2, WP 0174 00) References
Compound, antiseize (item 3, WP 0174 00) TB 43-0209
Compound, cleaning (item 4, WP 0174 00) TM 9-214
Oil (item 9, WP 0174 00) TM 9-237
Rags (item 11, WP 0174 00) TM 9-247
Soap (item 12, WP 0174 00) TB 43-0139
Tags, marker (item 15, WP 0174 00) WP 0044 00
WP 0176 00

GENERAL

These general maintenance instructions contain general shop practices and specific methods you must
be familiar with to properly maintain your semitrailer. You should read and understand these practices
and methods before performing any organizational tasks.

Before beginning a task, find out how much repair, modification, or replacement is needed to fix the
equipment. Sometimes the reason for equipment failure can be identified right away, and complete
teardown is not necessary. Disassemble equipment only as far as necessary to repair or replace
damaged or broken parts.

The following initial setup information applies to all procedures: Resources are not listed unless they
apply to the procedure. Personnel are listed only if more than one technician is required to complete the
task. If Personnel Required is not listed, one technician can complete the task. You must check all tags
and forms attached to equipment to learn the reason for removal from service. Be sure to also check
modification work orders and technical bulletins for equipment changes and updates.

In some cases, a part may be damaged by removal. If the part appears to be good and other parts behind
it are not defective, leave it on and continue with the procedure. Make sure you adhere to the following
rules:

• Do not remove dowel pins or studs unless loose, bent, broken or otherwise damaged.

• Do not remove bearings or bushings unless damaged. If you need to remove them to access
parts, pull bearings and bushings out carefully (refer to TM 9-214).

0045 00-1
TM 9-2330-330-14&P

GENERAL MAINTENANCE INSTRUCTIONS—Continued 0045 00

• Replace all gaskets, seals, lockwashers, cotter pins, performed packings, and other locking
hardware.

• Apply antiseize compound to wherever stainless steel nuts are used on stainless steel bolts.

WORK SAFETY

Observe all warnings and cautions. Always use power tools carefully. Protect yourself against injury.
Wear protective gear, such as safety goggles or lenses, safety shoes, rubber apron, or gloves.

When lifting heavy parts, have someone help you. Make sure that lifting/jacking equipment is working
properly, suitable for the assigned task, and is secure against slipping.

All maintenance should be performed with:

• Semitrailer parking brake engaged.

• Tow vehicle in neutral with parking brake engaged, if attached.

• Tow vehicle engine stopped, if attached.

CLEANING INSTRUCTIONS

WARNING

Improper cleaning methods and the use of unauthorized


cleaning liquids or compounds can injure personnel and
damage equipment. To prevent this, refer to TM 9-247 for
further instructions.

General

Cleaning instructions will be the same for a majority of parts and components that make up the
semitrailer. The following should apply to all cleaning, inspection, repair, and assembly operations:

• Clean all parts before inspection, after repair, and before assembly.

• Keep hands free of grease which can collect dust, dirt, and grit.

• After cleaning, cover or wrap all parts to protect them from dust and dirt. Parts that are subject to
rust should be lightly oiled.

Steam Cleaning

1. Before steam cleaning exterior of semitrailer, protect all electrical equipment that could be
damaged by steam or moisture.

2. Place disassembled parts in a suitable container to steam clean. Parts that are subject to rust
should be dried and lightly oiled after cleaning.

0045 00-2
TM 9-2330-330-14&P

GENERAL MAINTENANCE INSTRUCTIONS—Continued 0045 00

WARNING

Compounds can burn easily, can give off harmful vapors,


and are harmful to skin and clothing. To avoid injury or
death, keep away from open fire and use in a well-ventilated
area. If compound gets on skin or clothing, wash immediately
with soap and water.

Castings, Forgings, and Machined Metal Parts:

• Clean inner and outer surfaces with cleaning compound.

• Remove grease and accumulated deposits with a scrub brush.

WARNING

Compressed air used for cleaning or drying purposes,


or for clearing restrictions, should never exceed 30 psi
(207 kPa). Wear protective clothing (goggles/shield and
gloves) and use caution to avoid injury to personnel.

3. Clear out all threaded holes with compressed air to remove dirt and cleaning fluids.

WARNING

Do not wash oil seals, electrical cables, and flexible


hoses with cleaning compounds or mineral spirits.
Serious damage or destruction of material may result.

Oil Seals, Electrical Cables, and Flexible Hoses

Wash electrical cables and flexible hoses with solution of water and soap and wipe dry.

Bearings

Clean bearings in accordance with TM 9-214.

INSPECTION INSTRUCTIONS
NOTE
All damaged areas should be marked for repair
or replacement.
All components and parts must be carefully checked to determine it they are serviceable for reuse, can
be repaired, or must be scrapped.

Inspect drilled and tapped (threaded) holes for the following:

1. Wear, distortion, cracks, and any other damage in or around holes.

2. Threaded areas for wear, distortion (stretching), and any evidence of cross-threading.

0045 00-3
TM 9-2330-330-14&P

GENERAL MAINTENANCE INSTRUCTIONS—Continued 0045 00

3. Inspect metal lines, flexible lines (hoses), and metal fittings for the following:

• Metal lines for sharp kinks, cracks, bad bends, and dents.

• Flexible lines for fraying, evidence of leakage, and loose metal fittings or connectors.

• Metal fittings and connectors, thread damage, and worn or rounded hex heads.

4. Inspect castings, forgings, and machined metal parts for the following:

• Machined surfaces for nicks, burrs, raised metal, wear, and other damage.

• Inner and outer surfaces for breaks and cracks.

• Inspect air lines, fittings, and connectors for leaks by coating fittings and connectors with solution
of soap and water. No leakage is permissible.

5. Inspect bearings in accordance with TM 9-214.

REPAIR INSTRUCTIONS

Any repair procedure peculiar to a specific part or component is covered in the section or paragraph
relating to that item. After repair, clean all parts thoroughly to prevent dirt, metal chips, or other foreign
material from entering any working parts.

Repair castings, forging, and machined parts using the following instructions:

WARNING

Compounds can burn easily, can give off harmful vapors,


and are harmful to skin and clothing. To avoid injury or
death, keep away from open fire and use in a well-ventilated
area. If compound gets on skin or clothing, wash immediately
with soap and water.

NOTE

See TM 9-237 for instructions on repairing minor cracked


castings or forgings.

1. Repair minor damage to machined surfaces with a fine mill file or abrasive cloth dipped in cleaning
compound.

2. Replace any deeply nicked machined surfaces that could affect the assembled operation.

3. Repair minor damage to threaded screw holes with thread tap of same size, to prevent cutting
oversize.

0045 00-4
TM 9-2330-330-14&P

GENERAL MAINTENANCE INSTRUCTIONS—Continued 0045 00

TAGGING HOSES AND TUBES

As soon as the first hose or tube is disconnected, write number “1” on two tags. Secure one tag to the
hose or tube and the other tag to the nipple or fitting. After disconnecting the second hose or tube, write
number “2” on two tags. Secure one tag to the hose or tube and the other tag to the nipple or fitting. Do
the same for all hoses and tubes. Note which numbers you used in pencil on the art in this manual. This
will help you retag properly when you remove tags from some parts to perform cleaning and maintenance
work.

Remove all tags when finished.

PAINTING AND STENCILING

General instructions for painting and stenciling are located in TB 43-0209 and TM 43-0139.

Spot painting and stenciling will be performed under the control of the Organizational maintenance
personnel.

Painting of a complete semitrailer can be authorized and performed only by the direct support
maintenance personnel or higher support levels.

PIPING REPLACEMENT

All piping not identified in specific WPs is replaced by removing split couplings at all ends, and U-bolts
and hangers where necessary. Replace all seals, lockwashers, and self-locking nuts. Install in reverse
order.

0045 00-5
TM 9-2330-330-14&P

GENERAL MAINTENANCE INSTRUCTIONS—Continued 0045 00

0045 00-6
TM 9-2330-330-14&P

GENERAL MAINTENANCE INSTRUCTIONS—Continued 0045 00

0045 00-7
TM 9-2330-330-14&P

GENERAL MAINTENANCE INSTRUCTIONS—Continued 0045 00

0045 00-8
TM 9-2330-330-14&P

GENERAL MAINTENANCE INSTRUCTIONS—Continued 0045 00

LUBRICATION INSTRUCTIONS

To prevent corrosion, apply a light coat of lubricating oil to metal parts after they are cleaned but before
they are assembled. Lubricate components and systems in accordance with the instructions in PMCS
and WP 0044 00.

TORQUE VALUES

Torque values given in maintenance procedures apply to un-lubricated threads. Follow the torque values
given in the maintenance procedures. If no torque value is given, refer to WP 0176 00.

DECAL REPLACEMENT

WARNING

Compounds can burn easily, can give off harmful vapors,


and are harmful to skin and clothing. To avoid injury or
death, keep away from open fire and use in a well-ventilated
area. If compound gets on skin or clothing, wash immediately
with soap and water.

NOTE

For proper installation of a decal, note its location before removing.

Use cleaning compound to loosen damaged decal, and remove the decal from the surface. Discard
the decal. Clean any decal residue from the surface with a cleaning compound. Wipe the surface with
a clean rag.

0045 00-9
TM 9-2330-330-14&P

GENERAL MAINTENANCE INSTRUCTIONS—Continued 0045 00

Remove protective backing from the new decal and position it on the surface.

Wipe the surface with a clean rag.

Using a dry rag, press the decal into position. Start in the center of the decal and press outward to
remove any air bubbles.

END OF TASK

0045 00-10
TM 9-2330-330-14&P

ELECTRICAL SCHEMATICS 0046 00

THIS WP COVERS:
M969A3 Semitrailer Electrical Schematic, M969A3 Engine Electrical Control Box Schematic, M969A3
Engine Electrical Schematic, M969A3 Engine Control Panel Schematic, Fuel Tank Capacity Gage Wiring
Diagram, and Overflow Protection Wiring Diagram

INITIAL SETUP:
Maintenance Level
Organizational

M969A3 SEMITRAILER ELECTRICAL SCHEMATIC (1 of 3)

0046 00-1
TM 9-2330-330-14&P

ELECTRICAL SCHEMATICS—Continued 0046 00

M969A3 SEMITRAILER ELECTRICAL SCHEMATIC (2 of 3)

0046 00-2
TM 9-2330-330-14&P

ELECTRICAL SCHEMATICS—Continued 0046 00

M969A3 SEMITRAILER ELECTRICAL SCHEMATIC (3 of 3)

0046 00-3
TM 9-2330-330-14&P

ELECTRICAL SCHEMATICS—Continued 0046 00

M969A3 ENGINE ELECTRICAL CONTROL BOX SCHEMATIC

0046 00-4
TM 9-2330-330-14&P

ELECTRICAL SCHEMATICS—Continued 0046 00

M969A3 ENGINE ELECTRICAL SCHEMATIC

0046 00-5
TM 9-2330-330-14&P

ELECTRICAL SCHEMATICS—Continued 0046 00

M969A3 HOSE REEL JUNCTION BOX/CABINET ELECTRICAL SCHEMATIC

0046 00-6
TM 9-2330-330-14&P

ELECTRICAL SCHEMATICS—Continued 0046 00

M969A3 ENGINE CONTROL PANEL SCHEMATIC

0046 00-7
TM 9-2330-330-14&P

ELECTRICAL SCHEMATICS—Continued 0046 00

FUEL TANK CAPACITY GAGE WIRING DIAGRAM

0046 00-8
TM 9-2330-330-14&P

ELECTRICAL SCHEMATICS—Continued 0046 00

OVERFLOW PROTECTION WIRING DIAGRAM

END OF TASK

0046 00-9/10 blank


TM 9-2330-330-14&P

24–12 V CONVERTER REPLACEMENT 0047 00

THIS WP COVERS:
Removal, Installation, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts Equipment Conditions


Gasket (item 82, WP 0175 00) Semitrailer disconnected from prime mover (refer
Self-locking nuts (4) (item 14, WP 0175 00) to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
Negative terminal disconnected from battery (refer
to WP 0007 00).

REMOVAL

NOTE

Tag all wire connectors prior to disconnecting if they


are not already identified or if metal ID band is missing
or illegible.

1. Remove seven screws (1), gasket (2), and cover plate (3) from composite stoplight box (4). Discard
gasket.

0047 00-1
TM 9-2330-330-14&P

24–12 V CONVERTER REPLACEMENT—Continued 0047 00

2. Push in fuse (12), turn counterclockwise, and remove from converter (5). Replace fuse if
unserviceable.

3. Remove four self-locking nuts (8), washers (7), and bolts (6) and pull converter (5) out from
stoplight box (4). Discard self-locking nuts.

4. Remove three screws (11), disconnect five wires (9) from terminal strip (10), and remove converter
(5).

INSTALLATION

1. Connect five wires (9) and install three screws (11) to terminal strip (10).

2. Install converter (5), four bolts (6), washers (7), and new self-locking nuts (8) into stoplight box (4).

3. Install new gasket (2), cover plate (3), and seven screws (1) to stoplight box (4).

FOLLOW-ON TASKS
1. Disconnect semitrailer grounding cables (WP 0007 00).

2. Reconnect negative battery terminal (WP 0007 00).


END OF TASK

0047 00-2
TM 9-2330-330-14&P

OVERFLOW PROTECTION MONITOR PANEL REPLACEMENT 0048 00

THIS WP COVERS:
Removal, Installation, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts Equipment Conditions


Gasket (item 109, WP 0175 00) Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
Negative terminal disconnected from battery (refer
to WP 0007 00)

REMOVAL

1. Remove six screws (1), washer (2), cover (3), cover straps (4), frame (5), window (7), identification
plate (8), and gasket (6) from base (9). Discard gasket.

0048 00-1
TM 9-2330-330-14&P

OVERFLOW PROTECTION MONITOR PANEL REPLACEMENT—Continued 0048 00

2. Loosen two screws (11) and disconnect two power wires (10) from sensor pack (13).

NOTE

Wires are color coded at strips for easy identification.

3. Loosen 10 screws (12) and disconnect 10 wires (14) from terminal strip (15).

4. Loosen five screws (16) and disconnect five wires (18) from terminal strip (17).

5. Remove four screws (19) and sensor pack (13) from base (6).

INSTALLATION

1. Install sensor pack (13) and four screws (19) to base (6).

2. Connect five color coded wires (18) to terminal strip (17) and tighten five screws (16).

3. Connect 10 color coded wires (14) to terminal strip (15) and tighten 10 screws (12).

4. Connect two power wires (10) to sensor pack (13) and tighten two screws (11).

0048 00-2
TM 9-2330-330-14&P

OVERFLOW PROTECTION MONITOR PANEL REPLACEMENT—Continued 0048 00

5. Install new gasket (4), plate (8), window (7), frame (5), cover straps (4), cover (3), washer (2), and
six screws (1) to base (7).

FOLLOW-ON TASKS

1. Reconnect negative battery terminal (WP 0007 00).

2. Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0048 00-3/4 blank


TM 9-2330-330-14&P

OVERFLOW PROTECTION SENSOR REPLACEMENT 0049 00

THIS WP COVERS:
Removal, Installation, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts References
Lockwashers (2) (item 110, WP 0175 00) WP 0065 00

Equipment Conditions
Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
Negative terminal disconnected from battery (refer
to WP 0007 00)

REMOVAL

1. Remove two screws (1), lockwashers (2), and cap (3). Discard lockwashers.

0049 00-1
TM 9-2330-330-14&P

OVERFLOW PROTECTION SENSOR REPLACEMENT—Continued 0049 00

2. Measure and record height “A” sensor (4) protrudes from well (5).

3. Loosen set screw (6) and lift sensor (4) from well (5).

4. Disconnect sensor wires (7) from connectors (8) and remove sensor (4).

INSTALLATION

1. Connect sensor wires (7) to connectors (8) per WP 0065 00.

0049 00-2
TM 9-2330-330-14&P

OVERFLOW PROTECTION SENSOR REPLACEMENT—Continued 0049 00

2. Install sensor (4) into well (5) to height “A” recorded at removal.

3. Tighten set screw (6).

4. Install cap (3), two new lockwashers (2), and screws (1).

FOLLOW-ON TASKS

1. Reconnect negative battery terminal (WP 0007 00).

2. Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0049 00-3/4 blank


TM 9-2330-330-14&P

OVERFLOW PROTECTION OPTIC SOCKET BOXES REPLACEMENT 0050 00

THIS WP COVERS:
Removal, Installation, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts Equipment Conditions


Self-locking nuts (11) (item 87, WP 0175 00) Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
Negative terminal disconnected from battery (refer
to WP 0007 00)

REMOVAL

NOTE

Tag all wiring lead connectors prior to disconnecting


if they are not already identified or if metal ID band is
missing or illegible.

Roadside Optic Socket Box

1. Loosen four screws (1) and pull cover (2) from optic socket box (3).

0050 00-1
TM 9-2330-330-14&P

OVERFLOW PROTECTION OPTIC SOCKET BOXES REPLACEMENT—Continued 0050 00

NOTE

Tag all wires prior to removal for easy installation.

2. Loosen 20 screws (11) and remove 30 wires (12) from terminal strip (9).

3. Loosen conduit nut (5) from flexible conduit (4).

4. Remove three self-locking nuts (6), six washers (7), three bolts (8), and box (3) from side of piping
frame (10). Discard self-locking nuts.

0050 00-2
TM 9-2330-330-14&P

OVERFLOW PROTECTION OPTIC SOCKET BOXES REPLACEMENT—Continued 0050 00

Curbside Optic Socket Box


5. Loosen four screws (13) and remove cover (15) from socket box (14).

6. Remove screws (17) and wires (18) from terminal strip (16).
7. Remove conduit nut (20) and flexible conduit (21) from box (14).
8. Remove two self-locking nuts (22), four washers (23), two bolts (24), and box (14) from bracket
(19). Discard self-locking nuts.

0050 00-3
TM 9-2330-330-14&P

OVERFLOW PROTECTION OPTIC SOCKET BOXES REPLACEMENT—Continued 0050 00

INSTALLATION
Curbside Optic Socket Box
1. Install two bolts (24), four washers (23), box (14), and two new self-locking nuts (22) to bracket
(19).
2. Install flexible conduit (21) and conduit nut (20) to box (14).
3. Install wires (18) and screws (17) to terminal strip (16).

4. Install cover (15) and four screws (13) to box (14).

0050 00-4
TM 9-2330-330-14&P

OVERFLOW PROTECTION OPTIC SOCKET BOXES REPLACEMENT—Continued 0050 00

Roadside Optic Socket Box

5. Install box (3), three bolts (8), six washers (7), and three new self-locking nuts (6) to side of piping
frame (10).

6. Tighten conduit nut (5) to flexible conduit (4).

7. Install 30 wires (12) and tighten 20 screws (11) to terminal strip (9).

0050 00-5
TM 9-2330-330-14&P

OVERFLOW PROTECTION OPTIC SOCKET BOXES REPLACEMENT—Continued 0050 00

8. Install cover (2) and four screws (1) to box (3).

FOLLOW-ON TASKS

1. Reconnect negative battery terminal (WP 0007 00).

2. Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0050 00-6
TM 9-2330-330-14&P

CONTROL PANEL LIGHT REPLACEMENT 0051 00

THIS WP COVERS:
Removal, Installation, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts Equipment Conditions


Self-locking nuts (2) (item 69, WP 0175 00) Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Negative terminal disconnected from battery (refer
to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)

REMOVAL

1. Remove light bulb protector (1) and light bulb (2) from control panel (3).

2. Remove six screws (4) from front of control panel (3) and pull down.

0051 00-1
TM 9-2330-330-14&P

CONTROL PANEL LIGHT REPLACEMENT—Continued 0051 00

3. Remove two self-locking nuts (6), washers (7), and bolts (5) and disconnect light (8) from control
panel (3). Discard self-locking nuts.

4. Remove knurled screw (11) and bracket (10) from socket (9).

5. Loosen two screws (12) and remove socket (9) from two wires (13).

INSTALLATION

1. Install socket (9) to two wires (13) and tighten two screws (12).

2. Install bracket (10) and knurled screw (11) to socket (9).

0051 00-2
TM 9-2330-330-14&P

CONTROL PANEL LIGHT REPLACEMENT—Continued 0051 00

3. Connect light (8) to control panel (3) and install two bolts (5), washers (7), and new self-locking
nuts (6).

4. Lift control panel (3) up into position and install six screws (4).

5. Install light bulb (2) and light bulb protector (1) to control panel (3).

FOLLOW-ON TASKS

1. Reconnect negative battery terminal (WP 0007 00).

2. Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0051 00-3/4 blank


TM 9-2330-330-14&P

MARKER LIGHT LEDs REPLACEMENT 0052 00

THIS WP COVERS:
Removal, Installation, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Equipment Conditions
Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Negative terminal disconnected from battery (refer
to WP 0007 00)

REMOVAL

NOTE

There are 11 marker light LEDs (7 red and 4 amber) and they
are replaced the same way. This procedure replaces one marker
light LED.

1. Remove two screws (1) and marker light LED bracket (2).

2. Remove marker light LED (5) from receptacle (3) by twisting LED 90° counterclockwise.

3. Disconnect LED wire connector (4) from back of LED (5).

0052 00-1
TM 9-2330-330-14&P

MARKER LIGHT LEDs REPLACEMENT—Continued 0052 00

INSTALLATION

1. Connect LED wire connector (4) to back of LED (5).

2. Install LED (5) to receptacle (3) by twisting 90° clockwise until LED locks into place.

3. Install marker light LED bracket (2) and two screws (1).

FOLLOW-ON TASKS

1. Reconnect negative battery terminal (WP 0007 00).

2. Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0052 00-2
TM 9-2330-330-14&P

MARKER LIGHT RECEPTACLES REPLACEMENT 0053 00

THIS WP COVERS:
Removal, Installation, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts Equipment Conditions


Self-locking nuts (44) (item 3, WP 0175 00) Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Marker light LED removed (refer to WP 0052 00)
Composite stoplight cover plate removed (refer to
WP 0054 00)
Negative terminal disconnected from battery (refer
to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)

REMOVAL

NOTE

• There are 11 marker light LEDs (7 red and 4 amber)


and they are replaced the same way. This procedure
will cover the four rear marker light receptacles.

• The remaining seven marker light receptacles can be


removed by unscrewing the access plate or rear marker
light box the marker lights are mounted on.

Remove four self-locking nuts (4), washers (3), screws (2), and marker light receptacle (1). Discard self-
locking nuts.

0053 00-1
TM 9-2330-330-14&P

MARKER LIGHT RECEPTACLES REPLACEMENT—Continued 0053 00

INSTALLATION

Install marker light receptacle (1), four screws (2), washers (3), and new self-locking nuts (4).

FOLLOW-ON TASKS

1. Install marker light LED (WP 0052 00).

2. Install composite stoplights (WP 0054 00).

3. Reconnect negative battery terminal (WP 0007 00).

4. Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0053 00-2
TM 9-2330-330-14&P

COMPOSITE STOPLIGHTS REPLACEMENT 0054 00

THIS WP COVERS:
Removal, Installation, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts Equipment Conditions


Gaskets (2) (item 82, WP 0175 00) Semitrailer disconnected from prime mover (refer
Self-locking nuts (12) (item 114, WP 0175 00) to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
Negative terminal disconnected from battery (refer
to WP 0007 00)

REMOVAL

NOTE

• There are two composite stoplights and they are


replaced the same way. This procedure covers
one stoplight.

• Tag wires for identification.

1. Remove seven screws (3), cover plate (1), and gasket (2) from semitrailer. Discard gasket.

0054 00-1
TM 9-2330-330-14&P

COMPOSITE STOPLIGHTS REPLACEMENT—Continued 0054 00

2. Disconnect semitrailer wiring harness connectors (5) from composite stoplight wire lead
connectors (4).
3. Remove six self-locking nuts (6), washers (7), and composite stoplight (8) from cover plate (1).
Discard self-locking nuts.

INSTALLATION
1. Install composite stoplight (8), six new self-locking nuts (6), and washers (7) to cover plate (1).
2. Connect composite stoplight wire lead connectors (4) to semitrailer wiring harness connectors (5).
3. Install new gasket (2), cover plate (1), and seven screws (3).

FOLLOW-ON TASKS
1. Reconnect negative battery terminal (WP 0007 00).
2. Disconnect semitrailer grounding cables (WP 0007 00).
END OF TASK

0054 00-2
BATTERY ACCESS PANEL REPLACEMENT 0055 00

THIS WP COVERS:
Removal, Installation, Follow-On Task

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts Equipment Conditions


Self-locking nuts (6) (item 77, WP 0175 00) Semitrailer disconnected from prime mover (refer
to WP 0007 00)

REPLACEMENT

Remove six bolts (1), locknuts (2), washers (3), and access panel (4). Discard locknuts (2).

Install access panel (4) using six bolts (1), washers (3), and new locknuts (2).

END OF TASK

0055 00-1/2 Blank


TM 9-2330-330-14&P

BATTERY AND BATTERY CABLES REPLACEMENT 0056 00

THIS WP COVERS:
Removal, Installation, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts Equipment Conditions


Self-locking nuts (2) (item 77, WP 0175 00) Semitrailer disconnected from prime mover (refer
to WP 0007 00)
NATO slave receptacle removed (refer to
WP 0064 00)
Semitrailer grounded (refer to WP 0007 00)
Remove battery access panel (refer to
WP 0055 00)

REMOVAL

1. Remove two self-locking nuts (1), washers (2), and battery cover (3). Discard self-locking nuts.

0056 00-1
TM 9-2330-330-14&P

BATTERY AND BATTERY CABLES REPLACEMENT—Continued 0056 00

2. Remove wing nuts (6) from positive terminal (8) and negative terminal (5).

3. Remove jumper cable (7) from both terminals.

4. Remove wing nut (9) and disconnect cables (11) from positive terminal (10).

0056 00-2
TM 9-2330-330-14&P

BATTERY AND BATTERY CABLES REPLACEMENT—Continued 0056 00

5. Loosen two screws (12) at top of engine control box (13) and lower front cover (16) from control
box (13).

6. Remove opposite ends of cables (11) from engine control box 30 amp circuit breaker (14), engine
control box glow plug solenoid (15), engine starter (17), and alternator (18).

0056 00-3
TM 9-2330-330-14&P

BATTERY AND BATTERY CABLES REPLACEMENT—Continued 0056 00

7. Remove wing nut (20) and cables (19) from negative terminal (21).

0056 00-4
TM 9-2330-330-14&P

BATTERY AND BATTERY CABLES REPLACEMENT—Continued 0056 00

8. Remove opposite ends of cables (19) from engine ground (22) and chassis ground (23).

0056 00-5
TM 9-2330-330-14&P

BATTERY AND BATTERY CABLES REPLACEMENT—Continued 0056 00

BATTERY REMOVAL
WARNING

Batteries produce explosive gases; keep sparks, flames,


and smoking material away. Ventilate when charging or
using in an enclosed space. The batteries contain sulfuric
acid that causes severe burns. If acid contacts eyes, skin,
or clothing, flush immediately with water. For contact with
eyes, get immediate medical attention.

1. Remove four wing nuts (12) and cables (6) from four battery terminals (13).

2. Loosen four screws (4) and nuts (5) and remove four battery terminals (13) from two batteries (11).

3. Remove two nuts (8), four washers (9), two hook bolts (10), and retainer (7) from battery (11).

4. Remove two batteries (11) from semitrailer.

BATTERY AND BATTERY CABLES REPLACEMENT—Continued 0056 00

0056 00-6
TM 9-2330-330-14&P

BATTERY INSTALLATION

1. Install two batteries (11) to semitrailer.

2. Install battery retainer (7), two hook bolts (10), four washers (9), and two nuts (8) to battery (11).

3. Install four battery terminals (13), nuts (5), and screws (4) to two batteries (11).

4. Install four cables (6) and wing nuts (12) to four battery terminals (13).

BATTERY AND BATTERY CABLES REPLACEMENT—Continued 0056 00

BATTERY CABLE INSTALLATION

0056 00-7
TM 9-2330-330-14&P

1. Install cables (19) to negative terminal (21) and secure with wing nut (20).

0056 00-8
TM 9-2330-330-14&P

BATTERY AND BATTERY CABLES REPLACEMENT—Continued 0056 00

2. Install opposite ends of cables (19) to chassis ground (23), and engine ground (22).

0056 00-9
TM 9-2330-330-14&P

BATTERY AND BATTERY CABLES REPLACEMENT—Continued 0056 00

3. Install cables (11) to positive terminal (10) and secure with wing nut (9).

0056 00-10
TM 9-2330-330-14&P

BATTERY AND BATTERY CABLES REPLACEMENT—Continued 0056 00

4. Install opposite ends of cables (11) to alternator (18), engine starter (17), engine control box glow
plug solenoid (15), and engine control box 30 amp circuit breaker (14).

0056 00-11
TM 9-2330-330-14&P

BATTERY AND BATTERY CABLES REPLACEMENT—Continued 0056 00

5. Install front cover (16) and two screws (12) to engine control box (13).

6. Install jumper cable (7) to negative terminal (5) and positive terminal (8).

7. Install jumper cable (7) and two wing nuts (6).

0056 00-12
TM 9-2330-330-14&P

BATTERY AND BATTERY CABLES REPLACEMENT—Continued 0056 00

8. Install battery cover (3), washers (2), and new self-locking nuts (1).

FOLLOW-ON TASKS

1. Install battery access panel (WP 0055 00).

2. Disconnect semitrailer grounding cables (WP 0007 00).

3. Install NATO slave receptacle (WP 0064 00).

END OF TASK

0056 00-13/14 blank


TM 9-2330-330-14&P

MAIN WIRING HARNESS MAINTENANCE 0057 00

THIS WP COVERS:
Removal, Inspection, Installation, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts References
Gasket (item 82, WP 0175 00) WP 0065 00
Gasket (item 83, WP 0175 00)
Gasket (item 84, WP 0175 00) Equipment Conditions
Self-locking nuts (6) (item 88, WP 0175 00) Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
Negative terminal disconnected from battery (WP
0007 00)

REMOVAL
NOTE

Tag all wiring harness connectors prior to disconnecting


if they are not already identified or if metal ID band is missing
or illegible.

1. Remove four screws (1), gasket (2), and marker light cover (3) from front bulkhead (4). Discard
gasket.

2. Remove six self-locking nuts (5), washers (6), bolts (7), and gasket (8) from front access hatch
cover (9). Discard self-locking nuts and gasket.

0057 00-1
TM 9-2330-330-14&P

MAIN WIRING HARNESS MAINTENANCE—Continued 0057 00

3. Disconnect wire numbers 24, 23, 460, 461, 21-489, 395, and 324 (11) from terminal strip (12).

4. Disconnect wire number 90 (10) from grounding strip (13).

5. Loosen two screws (22) at bottom of electrical junction box (14) and raise front cover (15).

6. Disconnect wire number 395 (16) from upper terminal strip (17).

7. Disconnect wire number 489 (21) from lower terminal strip (20) and wire number 90 (18) from
grounding strip (19).

0057 00-2
TM 9-2330-330-14&P

MAIN WIRING HARNESS MAINTENANCE—Continued 0057 00

8. Remove seven screws (23), gasket (24), and roadside composite stoplight assembly cover plate
(25) from composite stoplight box (26). Discard gasket.

9. Disconnect wire number 324 (27) from 24–12 V converter (31).

10. Disconnect wire numbers 23, 461, and 460 (28) from connectors (30) at composite stoplight wiring
harness (29).

0057 00-3
TM 9-2330-330-14&P

MAIN WIRING HARNESS MAINTENANCE—Continued 0057 00

NOTE

Connectors must be cut from harness leads in order to fit through conduit.

11. Pull main wiring harness (33) through conduit (32) from composite stoplight assembly box (26) to
electrical junction box (14).

12. Pull harness (33) through conduit (34) from electrical junction box (14) to front bulkhead (4).

INSPECTION

Inspect wiring harness for cracked or missing insulation, frayed or exposed wires, and loose or damaged
connectors. If any of these conditions exist, repair per WP 0065 00.

INSTALLATION

1. Install leads of harness (33) to front of bulkhead (4) through conduit (34) to electrical junction
box (14).

2. From electrical junction box (14), install leads of harness (33) through conduit (32) to the roadside
composite stoplight assembly (26).

0057 00-4
TM 9-2330-330-14&P

MAIN WIRING HARNESS MAINTENANCE—Continued 0057 00

3. Install new connectors (30) on all wiring harness leads per WP 0065 00.
4. Install connectors of wire numbers 23, 461, and 460 (28), main wiring harness (33) to
corresponding connectors (30) of composite stoplight wiring harness (29).
5. Connect wire number 324 (27) to 24–12 V converter (31).

6. Connect wire number 489 (21) to lower terminal strip (20) and wire number 90 (18) to grounding
strip (19).
7. Connect wire number 395 (16) to upper terminal strip (17).

0057 00-5
TM 9-2330-330-14&P

MAIN WIRING HARNESS MAINTENANCE—Continued 0057 00

8. Connect wire number 90 (10) to grounding strip (13) at front of bulkhead (4).

9. Connect wire numbers 324, 395, 21-489, 461, 460, 23, and 24 (11) to terminal strip (12).

10. Install new gasket (24), roadside composite stoplight assembly cover plate (25), and seven screws
(23) to composite stoplight box (26).

0057 00-6
TM 9-2330-330-14&P

MAIN WIRING HARNESS MAINTENANCE—Continued 0057 00

11. Install electrical junction box cover (15) to junction box (14) and secure with two screws (22).

12. Install new gasket (8), six bolts (7), washers (6), front access hatch cover (9), and six new self-
locking nuts (5) to front of bulkhead (4).

13. Install marker light cover (3), new gasket (2), and four screws (1) to front of bulkhead (4).

FOLLOW-ON TASKS

1. Reconnect negative battery terminal (WP 0007 00).

2. Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0057 00-7/8 blank


TM 9-2330-330-14&P

FRONT MARKER LIGHTS WIRING HARNESS MAINTENANCE 0058 00

THIS WP COVERS:
Removal, Inspection, Installation, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts References
Connectors (AR) (item 119, WP 0175 00) WP 0065 00
Gasket (item 83, WP 0175 00)
Gaskets (2) (item 84, WP 0175 00) Equipment Conditions
Self-locking nuts (6) (item 88, WP 0175 00) Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
Negative terminal disconnected from battery (refer
to WP 0007 00)

REMOVAL
NOTE
Tag all wiring harness connectors prior to disconnecting
if they are not already identified or if metal ID band is
missing or illegible.

1. Remove eight screws (4), two gaskets (1), and covers (2) from roadside (5) and curbside (3) front
marker light boxes. Discard gaskets.

2. Remove six self-locking nuts (6), washers (7), screws (8), gasket (9), and front access hatch cover
(10) from front access hatch (11). Discard self-locking nuts and gasket.

0058 00-1
TM 9-2330-330-14&P

FRONT MARKER LIGHTS WIRING HARNESS MAINTENANCE—Continued 0058 00

3. Disconnect two connectors (12) at curbside (3) and roadside (5) boxes.

NOTE

Connectors must be cut from harness leads in order


to fit through conduit.

4. At roadside box (5), pull two wires (13) from curbside box (3) through conduit (14). Discard
connectors.

0058 00-2
TM 9-2330-330-14&P

FRONT MARKER LIGHTS WIRING HARNESS MAINTENANCE—Continued 0058 00

5. Remove screw (15) from terminal strip (16) in hatch (11) and remove two wires (17).

6. Remove two screws (20) and wires (19) from grounding strip (18) in hatch (11).

INSPECTION

Inspect wiring harness for cracked or missing insulation, frayed or exposed wires, and loose or damaged
connectors. If any of these conditions exist, repair per WP 0065 00.

INSTALLATION

1. Install two wires (19) and screws (20) to grounding strip (18) in hatch (11).

2. Install two wires (17) and screw (15) to terminal strip (16) in hatch (11).

0058 00-3
TM 9-2330-330-14&P

FRONT MARKER LIGHTS WIRING HARNESS MAINTENANCE—Continued 0058 00

3. At roadside box (5), install two wires (13) through conduit (14) to curbside box (3).

4. Install new connectors (12) on wiring harness leads per WP 0065 00.

5. Install new connectors (12) at roadside (5) and curbside (3) boxes.

6. Install new gasket (9), front access hatch cover (10), six screws (8), washer (7), and new self-
locking nuts (6) to hatch (11).

7. Install two new gaskets (1), eight screws (4), and two covers (2) to roadside (5) and curbside (3)
boxes.

FOLLOW-ON TASKS

1. Disconnect semitrailer grounding cables (WP 0007 00).

2. Reconnect negative battery terminal (WP 0007 00).

END OF TASK

0058 00-4
TM 9-2330-330-14&P

SIDE MARKER LIGHTS HARNESS MAINTENANCE 0059 00

THIS WP COVERS:
Removal, Inspection, Installation, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts References
Connectors (AR) (item 119, WP 0175 00) WP 0065 00
Gasket (item 84, WP 0175 00)
Equipment Conditions
Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
Negative terminal disconnected from battery (refer
to WP 0007 00)

REMOVAL

NOTE

• Tag all wiring harness connectors prior to disconnecting


if they are not already identified or if metal ID band is
missing or illegible.

• There are two side marker light boxes, curbside and roadside,
on the semitrailer. This procedure covers the curbside marker
light box.

1. Remove four screws (1), gasket (2), and marker light cover (3) from curbside marker light box (4).
Discard gasket.

0059 00-1
TM 9-2330-330-14&P

SIDE MARKER LIGHTS HARNESS MAINTENANCE—Continued 0059 00

2. Disconnect two wires (5) and connectors (6) from marker light leads (7) in curbside marker box (4).

3. Disconnect wire (9) from grounding strip (10) in electrical junction box (11).

4. Disconnect wire (12) from terminal strip (13) in junction box (11).

NOTE

Connectors must be cut from harness leads in order


to fit through conduit.

5. Pull two harness wires (9 and 12) through conduit (8) and out through curbside marker light box (4).
Discard connectors.

0059 00-2
TM 9-2330-330-14&P

SIDE MARKER LIGHTS HARNESS MAINTENANCE—Continued 0059 00

INSPECTION

Inspect wiring harness for cracked or missing insulation, frayed or exposed wires, and loose or damaged
connectors. If any of these conditions exist, repair per WP 0065 00.

INSTALLATION

1. Install side marker light harness wires (9 and 12) through conduit (8) to junction box (11) from
curbside marker light box (4).

2. Install new connectors (6) on all wires (5) per WP 0065 00.

3. Connect wire (12) to terminal strip (13) in junction box (11).

4. Connect wire (9) to grounding strip (10) in junction box (11).

5. Connect two wires (5) and connectors (6) to marker light leads (7) in curbside box (4).

6. Install marker light cover (3), new gasket (2), and four screws (1) to curbside marker light box (4).

FOLLOW-ON TASKS

1. Disconnect semitrailer grounding cables (WP 0007 00).

2. Reconnect negative battery terminal (WP 0007 00).

END OF TASK

0059 00-3/4 blank


TM 9-2330-330-14&P

WATER DETECTION SWITCH AND HARNESS MAINTENANCE 0060 00

THIS WP COVERS:
Removal, Inspection, Installation, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts References
Compound, thread sealing (item 7, WP 0174 00) WP 0065 00
Connectors (6) (item 74, WP 0175 00)
Equipment Conditions
Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
Negative terminal disconnected from battery (refer
to WP 0007 00)
Fuel separator drained (refer to WP 0124 00)

REMOVAL

NOTE

Tag all wiring harness connectors prior to disconnecting


if they are not already identified or if metal ID band is missing
or illegible.

1. Remove six screws (1) and lower front of panel (2) from control panel assembly (3).

0060 00-1
TM 9-2330-330-14&P

WATER DETECTION SWITCH AND HARNESS MAINTENANCE—Continued 0060 00

2. Disconnect two wires (4) from water level warning indicator light (5) on back of panel (2).

3. Disconnect wire (6) from terminal strip (7) in electrical junction box (8).

4. Disconnect wire (9) from relay (10) in junction box (8).

0060 00-2
TM 9-2330-330-14&P

WATER DETECTION SWITCH AND HARNESS MAINTENANCE—Continued 0060 00

5. Remove nut (13) from water detection switch conduit (14) and remove conduit from switch (11).

6. Disconnect two wires (12) from water detection switch (11).

NOTE

Connectors must be removed from harness leads in order


to fit through conduit.

7. At junction box (8) pull two wires (4) from water level warning indicator light (5) at control panel (3)
through conduit (15) and wires (12) from water detection switch (11) through conduit (14).

0060 00-3
TM 9-2330-330-14&P

WATER DETECTION SWITCH AND HARNESS MAINTENANCE—Continued 0060 00

8. Remove 8 screws (16), lock washers (17), sump plate (18), and gasket (19) from filter
separator (20). Discard lock washers and gasket.

9. Remove water detection switch (11).

INSPECTION

Inspect wires for cracks, fraying or exposed insulation and loose or damaged connectors. If any of these
conditions exist, repair per WP 0065 00.

INSTALLATION

NOTE

Use thread sealing compound on screw threads.

1. Install water detection switch (11) on sump plate (18).

2. Install new gasket (19), sump plate (18), 8 new lock washers (17), and 8 screws (16).

3. From junction box (8) thread two wires (4) through conduit (15) leading to water level warning
indicator light (5) at control panel (3).

4. From junction box (8) thread two wires (12) through conduit (14) leading to water detection
switch (11).

0060 00-4
TM 9-2330-330-14&P

WATER DETECTION SWITCH AND HARNESS MAINTENANCE—Continued 0060 00

NOTE

Install new connectors on all wiring harness leads


per WP 0065 00.

5. Connect two wires (12) at water detection switch (11).

6. Connect two wires (4) at water level warning indicator light (5).

0060 00-5
TM 9-2330-330-14&P

WATER DETECTION SWITCH AND HARNESS MAINTENANCE—Continued 0060 00

7. Connect wire (9) to relay (10) in junction box (8).


8. Connect wire (6) to terminal strip (7) in junction box (8).

9. Install six screws (1) and secure front panel (2) to control panel assembly (3).

FOLLOW-ON TASKS
1. Reconnect negative battery terminal (WP 0007 00).
2. Disconnect semitrailer grounding cables (WP 0007 00).
END OF TASK

0060 00-6
TM 9-2330-330-14&P

COMPOSITE STOPLIGHT HARNESS MAINTENANCE 0061 00

THIS WP COVERS:
Removal, Inspection, Installation, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts References
Compound, silicone (item 6, WP 0174 00) WP 0065 00
Connectors (AR) (item 119, WP 0175 00)
Gaskets(2) (item 82, WP 0175 00) Equipment Conditions
Self-locking nuts (4) (item 114, WP 0175 00) Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
Negative terminal disconnected from battery (refer
to WP 0007 00)

REMOVAL

NOTE

Tag all wiring harness connectors prior to disconnecting


if they are not already identified or if metal ID band is missing
or illegible.

1. Remove seven screws (1), gasket (2), and composite stoplight cover plate (3) from roadside
marker stoplight box (4). Discard gasket.

0061 00-1
TM 9-2330-330-14&P

COMPOSITE STOPLIGHT HARNESS MAINTENANCE—Continued 0061 00

2. Disconnect five connectors (7) of main trailer harness (6) from composite stoplight harness (12).

3. Disconnect two connectors (10) from rear marker light (9) and two connectors (15) from side
marker light (5).

4. Disconnect five connectors (11) from roadside composite stoplight assembly (8).

5. Disconnect eight wires (13) from grounding strip (14).

6. Remove four self-locking nuts (20), eight washers (21), four bolts (22), and top marker light box
(19) from bulkhead (18). Discard self-locking nuts.

7. Disconnect two connectors (17) from top marker light harness (16) inside box (19).

0061 00-2
TM 9-2330-330-14&P

COMPOSITE STOPLIGHT HARNESS MAINTENANCE—Continued 0061 00

8. Remove seven screws (24), gasket (25), and composite stoplight cover plate (26) from curbside
box (23). Discard gasket.

9. Disconnect five connectors (28) of composite stoplight harness (12) from connectors (29) of
curbside stoplight harness (27).

NOTE

Connectors must be cut from harness in order to fit


through conduits.

0061 00-3
TM 9-2330-330-14&P

COMPOSITE STOPLIGHT HARNESS MAINTENANCE—Continued 0061 00

10. Pull composite stoplight harness (12) at roadside marker stoplight box (4) through two conduits (30)
from curbside marker stoplight box (23) and top marker light box (19). Discard connectors.

INSPECTION

Inspect wiring harness for cracked or missing insulation, frayed or exposed wires, and loose or damaged
connectors. If any of these conditions exist, repair per WP 0065 00.

INSTALLATION

1. Install leads of harness (12) through two conduits (30) from roadside marker stoplight box (4) to top
marker light box (19) and curbside marker stoplight box (23).

0061 00-4
TM 9-2330-330-14&P

COMPOSITE STOPLIGHT HARNESS MAINTENANCE—Continued 0061 00

2. Install new connectors on all leads per WP 0065 00.

3. Connect five connectors (28) of composite stoplight harness (12) to connectors (29) of curbside
stoplight harness leads (27) in curbside marker stoplight box (23).

4. Connect two connectors (17) to top marker light harness (16) in top marker light box (19).

0061 00-5
TM 9-2330-330-14&P

COMPOSITE STOPLIGHT HARNESS MAINTENANCE—Continued 0061 00

5. Connect eight wires (13) to grounding strip (14) in roadside composite marker stoplight box (4).

6. Connect five connectors (11) to roadside composite stoplight assembly (8).

7. Connect two connectors (10) to rear marker light (9) and two connectors (15) to side marker
light (5).

8. Connect five connectors (7) of main trailer harness (6) to composite stoplight harness (12).

9. Install new gasket (25), composite stoplight cover plate (26), and seven screws (24) to curbside
marker stoplight box (23).

0061 00-6
TM 9-2330-330-14&P

COMPOSITE STOPLIGHT HARNESS MAINTENANCE—Continued 0061 00

10. Install new gasket (2), composite stoplight cover plate (3), and seven screws (1) to roadside marker
stoplight box (4).

11. Install top marker light box (19), four bolts (22), eight washers (21), and four new self-locking nuts
(20) to bulkhead (18).

12. Apply silicone sealant around edges of top marker light box (19).

FOLLOW-ON TASKS
1. Reconnect negative battery terminal (WP 0007 00).
2. Disconnect semitrailer grounding cables (WP 0007 00).
END OF TASK

0061 00-7/8 blank


TM 9-2330-330-14&P

INTERVEHICULAR WIRING HARNESSES MAINTENANCE 0062 00

THIS WP COVERS:
Removal, Inspection, Installation, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts References
Connectors (AR) (item 74, WP 0175 00) WP 0065 00
Gasket (item 83, WP 0175 00)
Gasket (item 84, WP 0175 00) Equipment Conditions
Self-locking nuts (12) (item 88, WP 0175 00) Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
Negative terminal disconnected from battery (refer
to WP 0007 00)

REMOVAL

NOTE

Tag all wiring harness connectors prior to disconnecting


if they are not already identified or if metal ID band is missing
or illegible.

1. Remove four screws (1), gasket (2), and marker light cover (3). Discard gasket.

2. Remove six self-locking nuts (4), washers (5), bolts (6), and gasket (7) from front access cover (8).
Discard self-locking nuts and gasket.

0062 00-1
TM 9-2330-330-14&P

INTERVEHICULAR WIRING HARNESSES MAINTENANCE—Continued 0062 00

3. Disconnect four wires (9) from upper terminal strip (10).

4. Disconnect six wires (12) from lower terminal strip (11).

5. Disconnect seven wires (13) from lower terminal strip (11).

6. Disconnect wire (14) from grounding strip (16).

7. Disconnect wire (15) from grounding strip (16).

8. Remove two self-locking nuts (17), four washers (18), two bolts (19), and 7-way intervehicular
wiring harness (20) from hatch cover (8). Discard self-locking nuts.

9. Remove four self-locking nuts (21), washers (22), bolts (23), and 12-way intervehicular wiring
harness (24) from hatch cover (8). Discard self-locking nuts.

0062 00-2
TM 9-2330-330-14&P

INTERVEHICULAR WIRING HARNESSES MAINTENANCE—Continued 0062 00

INSPECTION

Inspect wiring harness for cracked or missing insulation, frayed or exposed wires, and loose or damaged
connectors. If any of these conditions exist, repair per WP 0065 00.

INSTALLATION

1. Install 12-way intervehicular wiring harness (24), four bolts (23), washers (22), and new self-locking
nuts (21) to cover (8).

2. Install 7-way intervehicular wiring harness (20), two bolts (19), four washers (18), and two new self-
locking nuts (17) to hatch cover (8).

3. Connect wire (15) to grounding strip (16).

4. Connect wire (14) to grounding strip (16).

5. Connect seven wires (13) to lower terminal strip (11).

6. Connect six wires (12) to lower terminal strip (11).

7. Connect four wires (9) to upper terminal strip (10).

0062 00-3
TM 9-2330-330-14&P

INTERVEHICULAR WIRING HARNESSES MAINTENANCE—Continued 0062 00

8. Install new gasket (7), six bolts (6), washers (5), and new self-locking nuts (4) to cover (8).

9. Install marker light cover (3), new gasket (2), and four screws (1).

FOLLOW-ON TASKS

1. Reconnect negative battery terminal (WP 0007 00).

2. Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0062 00-4
TM 9-2330-330-14&P

CONDUITS REPLACEMENT 0063 00

THIS WP COVERS:
Removal, Installation, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts Equipment Conditions


Conduits (AR) (item 73, WP 0175 00) Semitrailer disconnected from prime mover (refer
Inserts (2) (item 38, WP 0175 00) to WP 0007 00)
Sleeves (2) (item 38, WP 0175 00) Semitrailer grounded (refer to WP 0007 00)
Negative terminal disconnected from battery (refer
to WP 0007 00)
Front marker lights wiring harness removed (refer
to WP 0058)

REMOVAL

NOTE

All conduits are replaced the same way, only the number
of clips and brackets vary. This procedure replaces the
front conduit.

1. Remove conduit nut (2) from threads of conduit fitting (1).

2. Loosen nut (3) at fitting (1).

0063 00-1
TM 9-2330-330-14&P

CONDUITS REPLACEMENT—Continued 0063 00

3. Remove conduit (6), insert (4), and compression sleeve (5) from fitting (1).

4. Remove insert (4) and sleeve (5) from conduit (6). Discard insert and sleeve.

CAUTION

Do not bend clips too much or they may break.

5. Bend clips (7) and remove conduit (6).

0063 00-2
TM 9-2330-330-14&P

CONDUITS REPLACEMENT—Continued 0063 00

INSTALLATION

NOTE

Conduits are stocked in bulk lengths. Measure original


conduit and cut new conduit to same length. Trim ends
of conduit to get a smooth, square cut.

1. Install conduit nut (2), new insert (4), and new sleeve (5) onto end of new conduit (6).

2. Install new conduit (6), new insert (4), and new sleeve (5) into end of fitting (1).

3. Tighten nut (3) at fitting (1).

4. Install conduit nut (2) onto fitting (1) and tighten.

5. Install new conduit (6) to clips (7) and bend to secure.

FOLLOW-ON TASKS

1. Install front marker light cable (WP 0058 00).

2. Reconnect negative battery terminal (WP 0007 00).

3. Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0063 00-3/4 blank


TM 9-2330-330-14&P

NATO SLAVE RECEPTACLE REPLACEMENT 0064 00

THIS WP COVERS:
Removal, Installation, Follow-On Task

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts Equipment Conditions


Self-locking nuts (2) (item 58, WP 0175 00) Semitrailer disconnected from prime mover (refer
Self-locking nuts (4) (item 76, WP 0175 00) to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)

REMOVAL

NOTE
Tag cables for easy installation.

1. Remove two cables (1) from two battery terminals (2).

0064 00-1
TM 9-2330-330-14&P

NATO SLAVE RECEPTACLE REPLACEMENT—Continued 0064 00

2. Remove four self-locking nuts (7), washers (8), bolts (9), and NATO slave receptacle (10) from
bracket (6). Discard self-locking nuts.

3. Remove two self-locking nuts (3), four washers (4), bolts (5), and bracket (6) from engine splash
shield (11). Discard self-locking nuts.

INSTALLATION

1. Install bracket (6), two bolts (5), four washers (4), and two new self-locking nuts (3) to engine
splash shield (11).

2. Install NATO slave receptacle (10), four bolts (9), washers (8), and new self-locking nuts (7) to
bracket (6).

3. Install two cables (1) to two battery terminals (2).

FOLLOW-ON TASK

Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0064 00-2
TM 9-2330-330-14&P

ELECTRICAL WIRING REPAIR 0065 00

THIS WP COVERS:
Repair

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts
Solder (AR) (item 14, WP 0174 00)
Tape, electrical (AR) (item 16, WP 0174 00)
ID bands (AR) (item 55, WP 0175 00)

REPAIR

1. Check cable assemblies and leads for damaged insulation. Repair using electrical tape. If
insulation is too badly damaged to repair with tape, go to step 3.

2. Check ends of wires for bent, broken, or damaged electrical connectors. Replace missing or
damaged connectors per step 5.

3. Remove damaged wires from components. Cut off and discard electrical connectors.

4. Measure length of removed wire and install new length of identical wire. After installing new wire,
replace electrical connectors per step 5 and tag wires with ID bands as necessary.

5. Install new connector parts as follows.

a. Terminal type cable connector:

1) Strip cable insulation equal to depth of terminal well.

2) Slide insulator over cable.

3) Insert cable into terminal well and crimp terminal.

4) Slide insulator over crimped end of terminal.

0065 00-1
TM 9-2330-330-14&P

ELECTRICAL WIRING REPAIR—Continued 0065 00

b. Male cable connector:

1) Strip cable insulation equal to depth of terminal well.

2) Slide shell over cable.

3) Insert cable into terminal well.

4) Place “C” washer over cable at crimped junction and slide shell over “C” washer and
terminal.

c. Female cable connector (with sleeve):

1) Strip cable insulation equal to depth of terminal well.

2) Slide shell and sleeve over cable.

3) Insert cable into terminal well and crimp.

4) Slide shell and sleeve over terminal.

0065 00-2
TM 9-2330-330-14&P

ELECTRICAL WIRING REPAIR—Continued 0065 00

d. Plug and receptacle assemblies:

1) Strip cable insulation equal to depth of solder wells of inserts.

2) Pass cable ends through grommet retaining nut, grommet, and coupling nut and into
solder wells of inserts and solder.

3) Slide grommet over inserts and press into shell assembly until seated.

4) Thread grommet retaining nut to shell assembly until seated.

END OF TASK

0065 00-3/4 blank


TM 9-2330-330-14&P

BRAKE ACTUATING CAMSHAFT REPLACEMENT 0066 00

THIS WP COVERS:
Removal, Installation, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
Jack stands (item 3, WP 0171 00)
Materials/Parts
Lockwashers (16) (item 130, WP 0175 00) Equipment Conditions
O-rings (8) (item 22, WP 0175 00) Semitrailer disconnected from prime mover (refer
Retaining rings (4) (item 17, WP 0175 00) to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
References Axles supported by jack stands (refer to
WP 0044 00 WP 0007 00)
Wheel assemblies removed (refer to WP 0007 00)
Brakedrum assemblies removed (refer to
WP 0068 00)
Brakeshoes removed (refer to WP 0067 00)
Slack adjusters removed (refer to WP 0069 00)

REMOVAL

WARNING

The axle must be firmly supported to prevent shifting of


the semitrailer. Shifting may cause serious injury to
personnel and damage to equipment.

NOTE

There are four brake camshafts and they are replaced


the same way. This procedure replaces one brake camshaft.

0066 00-1
TM 9-2330-330-14&P

BRAKE ACTUATING CAMSHAFT REPLACEMENT—Continued 0066 00

1. Remove snap ring (9), washer (10), spacer (11), and retainer bushing (19) from camshaft (1).

2. Remove retaining ring (8), spacer (7), washer (3), four cap screws (6), bushing retainer (5),
washer (3), washer (2), and camshaft (1) from bracket (4). Discard retaining ring.

3. Remove four screws (12), lockwashers (13), washers (14), retainer (16), bushing bracket (18), two
O-rings (17), and retainer bushing (19). Discard lockwashers and O-rings.

4. Remove lubrication fitting (15) from retainer (16).

0066 00-2
TM 9-2330-330-14&P

BRAKE ACTUATING CAMSHAFT REPLACEMENT—Continued 0066 00

INSTALLATION

1. Install lubrication fitting (15) to retainer bushing (16).

2. Install two new O-rings (17), bushing bracket (18), retainer (16), four washers (14), new
lockwashers (13), and screws (12) to retainer bushing (19).

3. Install washer (2), washer (3), and camshaft (1) through bracket (4) to bushing retainer (5) and
secure with four cap screws (6), washer (3), spacer (7), and new retaining ring (8).

4. Install retainer bushing (19), spacer (11), washer (10), and snap ring (9) to camshaft (1).

5. Lubricate per WP 0044 00.

FOLLOW-ON TASKS

1. Install slack adjusters (WP 0069 00).

2. Install brakeshoes (WP 0067 00).

3. Install brakedrum (WP 0068 00).

4. Install wheel assemblies (WP 0007 00).

5. Remove jack stands from axles (WP 0007 00).

6. Adjust brakes (WP 0069 00).

7. Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0066 00-3/4 blank


TM 9-2330-330-14&P

BRAKESHOES REPLACEMENT 0067 00

THIS WP COVERS:
Removal, Installation, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
Jack stands (item 3, WP 0171 00)
Materials/Parts
Rags (item 11, WP 0174 00) Personnel Required
Two
References
WP 0044 00 Equipment Conditions
WP 0068 00 Semitrailer disconnected from prime mover (refer
WP 0069 00 to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
Axle supported by jack stands (refer to
WP 0007 00)
Wheel assemblies removed (refer to WP 0007 00)
Brakedrums removed (refer to WP 0068 00)

REMOVAL

NOTE

There are four brakeshoes and they are replaced the


same way. This procedure replaces one brakeshoe.

0067 00-1
TM 9-2330-330-14&P

BRAKESHOES REPLACEMENT—Continued 0067 00

1. Remove spring (1) and spring (3) from right and left sides of brakeshoe (2).

2. Remove shoulder pin (7), bushing (6), roller (11), clip (12), and spring pin (10).

3. Remove brakeshoe (2) from axle shaft (5).

4. Remove capscrew (8), washer (9), and dustshield (4) from axle shaft (5).

INSTALLATION
1. Install dustshield (4), washer (9), and capscrew (8) to axle shaft (5).
2. Install brakeshoes (2) around axle shaft (5).
3. Install spring (1) and spring (3) to brakeshoes (2).
4. Lubricate per WP 0044 00.
5. Install shoulder pin (7), bushing (6), roller (11), clip (12), and spring pin (10) to brakeshoes (2).

0067 00-2
TM 9-2330-330-14&P

BRAKESHOES REPLACEMENT—Continued 0067 00

FOLLOW-ON TASKS
1. Install brakedrums (WP 0068 00).
2. Install wheel assemblies (WP 0007 00).

3. Adjust brakes (WP 0069 00).


4. Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0067 00-3/4 blank


TM 9-2330-330-14&P

HUBS, BRAKEDRUMS, AND ABS SENSOR MAINTENANCE 0068 00

THIS WP COVERS:
Removal, Cleaning and Inspection, Installation, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Special Equipment
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts Personnel Required


Compound, cleaning (item 4, WP 0174 00) Two
Grease (item 8, WP 0174 00)
Rags (item 11, WP 0174 00) References
ABS sensor clips (4) (item 126, WP 0175 00) TM 9-214
Cable ties (AR) (item 98, WP 0175 00) WP 0070 00
Gaskets (4) (item 37, WP 0175 00)
Grommets (4) (item 35, WP 0175 00) Equipment Conditions
Lockwashers (24) (item 100, WP 0175 00) Semitrailer disconnected from prime mover (refer to
Seals (4) (item 102, WP 0175 00) WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
Wheel assembly removed (refer to WP 0007 00)
Fail-safe brake chambers caged (refer to
WP 0078 00)

WARNING

Brakedrum is heavy and requires two people to lift.

NOTE

There are four hub and brakedrums and they are replaced
the same way. This procedure replaces one hub
and brakedrum.

0068 00-1
TM 9-2330-330-14&P

HUBS, BRAKEDRUMS, AND ABS SENSOR MAINTENANCE—Continued 0068 00

REMOVAL

1. Slide brakedrum (1) off hub (11).

NOTE

If performing brake system maintenance only, stop here.

2. Remove six bolts (2), lockwashers (3), hubcap (4), and gasket (5) from hub (11). Discard
lockwashers and gasket.

3. Remove outer bearing nut (6), lockring (7), and inner wheel nut (8) from spindle (15).

4. Remove outer wheel bearing (9) from outer wheel bearing cup (10), and slide hub (11) off
spindle (15).

5. Remove seal (14), inner wheel bearing (13), and cup (12) from hub (11). Discard seal.

6. Remove wheel studs (16) if necessary.

7. Remove sensor (17) and sensor clip (18) from mounting block (19). Discard sensor clip.

0068 00-2
TM 9-2330-330-14&P

HUBS, BRAKEDRUMS, AND ABS SENSOR MAINTENANCE—Continued 0068 00

8. Remove all cable ties (23) from sensor cable (22) along axle (21). Discard ties.

9. Remove grommet (20), sensor (17), and sensor cable (22) from axle flange (24) and dust shield
(25). Discard grommet.

10. Remove sensor cable from ECU (refer to WP 0067 00).

CLEANING AND INSPECTION

WARNING

Solvents can burn easily, can give off harmful vapors, and
are harmful to skin and clothing. To avoid injury or death,
keep away from open fire and use in a well-ventilated area.
If solvent gets on skin or clothing, wash immediately with
soap and water.

CAUTION

• Do not clean parts with gasoline, in a hot solution tank,


or with water and alkaline solutions.

• Do not use compressed air to spin bearings.

1. Thoroughly clean all parts with cleaning compound and stiff fiber brush. Make sure parts are
completely dry. Use low-pressure compressed air to dry parts (refer to TM 9-214).

2. Inspect hubcap for damage to flange that would allow water to leak into wheel bearings. Replace if
damaged.

3. Check for damage to threads of studs and screws. Replace if damaged.

0068 00-3
TM 9-2330-330-14&P

HUBS, BRAKEDRUMS, AND ABS SENSOR MAINTENANCE—Continued 0068 00

4. Inspect brakedrum for pitting or scoring. If brakedrum is damaged, replace it.

5. Inspect hub for rust, pitting, or cracks.

NOTE

Wheel bearings and bearing cups are matched sets. If


wheel bearings need replacing, bearing cups must also
be replaced.

6. Inspect inner and outer wheel bearings for cracks or breaks in bearing cage, etching or pitting on
roller surfaces, and any evidence of wear. Replace if worn or damaged.

7. Pack inner and outer wheel bearings from large end of cone with grease, making sure all cavities
between rollers and cage are filled. Cover bearings with clean, lint-free rag until time to install.

8. Inspect inner and outer bearing cup in hub for pits, grooves, or flaking. If damaged, replace with
new bearing cup.

INSTALLATION

1. Install wheel studs (16) if removed.

2. Install inner and outer bearing cups (10 and 12) into hub (11).

3. Install inner wheel bearing (13) and new seal (14) into hub (11).

4. Install hub (11) fully to spindle (15).

5. Install outer wheel bearing (9) to spindle (15).

6. Install inner bearing nut (8) to spindle (15) and tighten to 75 lb-ft (101.7 N•m) to ensure proper
seating of wheel bearings.

7. Loosen inner bearing nut (8) so wheel will turn freely.

8. Tighten inner bearing nut (8) to 50 lb-ft (67.8 N•m) while rotating hub (11) in order to position
bearings for proper adjustment.

WARNING

Failure to torque outer bearing nut properly could cause


wheel to come off during vehicle operation, which could
result in severe injury or death to personnel or severe
damage to property.

9. Loosen inner bearing nut (8) 1/3 turn.

10. Install lockring (7) so dowel on inner bearing nut (8) aligns with hole in lockring (7) and tang fits in
keyway of spindle (15).

0068 00-4
TM 9-2330-330-14&P

HUBS, BRAKEDRUMS, AND ABS SENSOR MAINTENANCE—Continued 0068 00

11. Install outer bearing nut (6) and tighten to 250 to 400 lb-ft (339 to 542 N•m).

12. Apply light coat of grease on new gasket (5) and position gasket on hub (11).

13. Install hubcap (4), six new lockwashers (3), and bolts (2) to hub (11).

14. Install sensor (17), sensor cable (22), and new grommet (20) through dust shield (25) and axle
flange (24).

NOTE

Coat sensor with grease prior to installation.

15. Install new sensor clip (18) and sensor (17) to mounting block (19).

16. Install brakedrum (1) to hub (11).

NOTE

Push sensor through mounting block as far as possible


or until sensor contacts toothed wheel hub.

17. Secure sensor cable (22) to axle (21) with cable ties (23) as required.

18. Connect sensor cable to ECU (refer to WP 0070 00).

0068 00-5
TM 9-2330-330-14&P

HUBS, BRAKEDRUMS, AND ABS SENSOR MAINTENANCE—Continued 0068 00

FOLLOW-ON TASKS

1. Uncage fail-safe brake chambers (WP 0078 00).

2. Install wheel assembly (WP 0007 00).

3. Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0068 00-6
TM 9-2330-330-14&P

SLACK ADJUSTERS MAINTENANCE 0069 00

THIS WP COVERS:
Removal, Cleaning and Inspection, Installation, Adjustment, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Specific Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
Tool set, common no. 1 (item 1, WP 0171 00)
Materials/Parts
Rags (item 11, WP 0174 00) References
Cotter pins (4) (item 111, WP 0175 00) WP 0044 00
Cotter pins (4) (item 131, WP 0175 00)
Retaining rings (4) (item 17, WP 0175 00) Equipment Conditions
Semitrailer disconnected from prime mover (refer to
WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
Air reservoir drained (refer to WP 0007 00)
Fail-safe brake chambers caged (refer to WP 0078 00)

NOTE

There are four slack adjusters and they are replaced the
same way. This procedure replaces one slack adjuster.

0069 00-1
TM 9-2330-330-14&P

SLACK ADJUSTERS MAINTENANCE—Continued 0069 00

REMOVAL

1. Loosen brake actuator push-rod jamnut (4). Loosen yoke adapter (3) until it is free of yoke (2).

NOTE

More torque is required to rotate slack adjuster manual


adjustment hex counterclockwise than is necessary to
rotate it clockwise. Torque may be as high as
70 lb-ft (94.9 N•m).

2. Rotate slack adjuster manual adjustment hex (9) counterclockwise until slack adjuster (6) is clear of
brake actuator push rod (5).

3. Remove retaining ring (8) from recess on end of camshaft (7). Discard retaining ring.

4. Using soft-faced hammer, tap on slack adjuster (6) lightly until it can be removed from camshaft (7).

5. Remove two cotter pins (1 and 14), yoke pin (11), link pin (12), two washers (10 and 13), and yoke
(2) from slack adjuster (6). Discard cotter pins.

0069 00-2
TM 9-2330-330-14&P

SLACK ADJUSTERS MAINTENANCE—Continued 0069 00

CLEANING AND INSPECTION

NOTE

Do not use solvents or soap and water for cleaning.

1. Clean slack adjuster, splines of camshaft, and other metal parts using stiff fiber brush, and wipe
clean.

2. Inspect slack adjuster for bent, broken, loose, or misaligned brake actuator push rods and cracked
or damaged brake actuator brackets. Replace slack adjuster if damaged.

INSTALLATION

1. Install yoke (2), yoke pin (11), link pin (12), two washers (10 and 13), and new cotter pins (1 and
14) on slack adjuster (6).

2. Install slack adjuster (6) and new retaining ring (8) on end of camshaft (7).

3. Install jamnut (4) approximately 1-5/16 in. (3.33 cm) from end of push rod (5).

4 Install yoke adapter (3) on push rod (5) approximately 3/8 in. (9.5 mm) from end of push rod (5).

5. Turn manual adjustment hex (9) clockwise until yoke adapter (3) extends into bore of yoke (2)
approximately 1/8 inch (3.2 mm). Thread adapter into yoke and tighten to 10 lb-ft (13.6 N•m).

6. Tighten jamnut (4) to 34 to 50 lb-ft (46.0 to 67.8 N•m).

7. Lubricate slack adjusters per WP 0044 00.

0069 00-3
TM 9-2330-330-14&P

SLACK ADJUSTERS MAINTENANCE—Continued 0069 00

ADJUSTMENT

1. Raise rear axle until wheels clear ground. Rotate manual adjustment hex (9) clockwise until brake
linings are snug against brakedrum.

NOTE

More torque is required to rotate manual adjustment hex


counterclockwise than is necessary to rotate it clockwise.
Torque may be as high as 70 lb-ft (94.9 N•m).

2. Turn manual adjustment hex (9) counterclockwise 1/4 turn. Pull push rod (5) to confirm that push
rod (5) has approximately 0.50 in. (12.7 mm) of free travel.

3. Apply 90 to 95 psi (621 to 655 kPa) air pressure from towing vehicle air gage. Make and hold a full
brake application. Measure push-rod stroke. Two in. (5.1 cm) is maximum stroke. If stroke exceeds
2-in. (5.1-cm) limit, inspect all brake system components for serviceability.

0069 00-4
TM 9-2330-330-14&P

SLACK ADJUSTERS MAINTENANCE—Continued 0069 00

FOLLOW-ON TASKS

1. Uncage fail-safe brake chambers (WP 0078 00).

2. Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0069 00-5/6 blank


TM 9-2330-330-14&P

ABS DIAGNOSTICS/ECU VALVE REPLACEMENT 0070 00

THIS WP COVERS:
ABS Diagnostics, ECU Valve Removal, ECI Valve Installation, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Equipment Conditions
Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
Air reservoir drained (refer to WP 0007 00)
Negative terminal disconnected from battery (refer
to WP 0007 00)

ABS DIAGNOSTICS
NOTE
The ABS warning light must operate. If nonoperational,
correct that fault before proceeding.
Table 1. ABS Diagnostic Blink Codes.
Blink Code Problem Area Action
3 Sensor BU1 Check sensor installation.
Roadside front Make necessary repairs.
4 Sensor YE1 Check sensor installation.
Curbside front Make necessary repairs.
5 Sensor BU2 Check sensor installation.
Roadside rear Make necessary repairs.
6 Sensor YE2 Check sensor installation.
Curbside rear Make necessary repairs.
7 External ABS modulator Verify proper electrical installation. Check power supply.
valve Make necessary corrections.
9 Internal modulator failure, Very proper installation. If code continues, replace inlet
inlet valve #2 valve #2.
10 Internal modulator failure, Verify proper installation. If code continues, replace inlet
inlet valve #1 valve #1.
11 Internal modulator failure, Verify proper installation. If code continues, replace outlet
outlet valve valve.
14 Power supply Verify proper electrical installation. Check power supply.
Make necessary corrections.
15 ECU failure Verify proper installation. If code continues, replace ECU.
16 SAE J1708 failure Replace ECU.
17 SAE J2497 (PLC) failure Replace ECU.
18 Generic I/O failure Verify proper electrical installation. Check power supply.
Make necessary corrections.

0070 00-1
TM 9-2330-330-14&P

ABS DIAGNOSTICS/ECU VALVE REPLACEMENT—Continued 0070 00

ECU VALVE REMOVAL

1. Disconnect electrical connector (4) from ECU valve (3).

2. Tag and disconnect four air hoses (1) from elbow fittings (2).

0070 00-2
TM 9-2330-330-14&P

ABS DIAGNOSTICS/ECU VALVE REPLACEMENT—Continued 0070 00

3. Tag and disconnect four ABS sensors (8) from ECU valve (3).

4. Remove ECU valve (3) from air reservoir (7) by loosening nut (6) from threaded fitting (5).

ECU VALVE INSTALLATION

1. Install ECU valve (3) to air reservoir (7) by tightening nut (6) to threaded fitting (5).

2. Install four ABS sensors (8) to ECU valve (3). Remove tags.

3. Install four air hoses (1) to elbow fittings (2). Remove tags.

4. Install electrical connector (4) to ECU valve (3).

FOLLOW-ON TASKS

1. Reconnect negative battery terminal (WP 0007 00).

2. Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0070 00-3/4 blank


TM 9-2330-330-14&P

AIR BRAKE CHAMBERS MAINTENANCE 0071 00

THIS WP COVERS:
Removal, Installation, Test, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts References
Compound, thread sealing (item 7, WP 0174 00) WP 0069 00
Lockwashers (8) (item 13, WP 0175 00) WP 0076 00

Equipment Conditions
Semitrailer disconnected from prime mover (refer to
WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
Air reservoir drained (refer to WP 0007 00)
Fail-safe brake chambers caged (refer to
WP 0078 00)

WARNING

• No disassembly of air brake chamber is authorized. Before any


work is performed on the spring brake system, chock the wheel
front and rear to prevent semitrailer movement. When
inspecting or caging air brake chambers, do not position
yourself in front of, or in line with, the chamber. Serious injury
or death may occur if this warning is not followed.

• Discarded air brake chambers must be safely and properly


disposed of. They should be disarmed prior to disposal to
prevent present and future injury.

NOTE

There are four air brake chambers and they are replaced
the same way. This procedure replaces one air
brake chamber.

0071 00-1
TM 9-2330-330-14&P

AIR BRAKE CHAMBERS MAINTENANCE—Continued 0071 00

REMOVAL

1. Disconnect two brake hoses (7) from air brake chamber (8) (refer to WP 0078 00).

2. Loosen brake actuator push-rod jamnut (3). Loosen yoke adapter (2) until it is free of yoke (1).

NOTE

More torque is required to rotate slack adjuster manual


adjustment hex counterclockwise than is necessary to
rotate it clockwise. Torque may be as high as
70 lb-ft (94.9 N•m).

3. Rotate slack adjuster manual adjustment hex (11) counterclockwise until slack adjuster (10) is clear
of brake actuator push rod (4).

4. Remove two nuts (5), lockwashers (6), and air brake chamber (8) from bracket (9). Discard
lockwashers.

5. Remove fittings, yoke adapter (2), and jamnut (3) from air brake chamber (8).

0071 00-2
TM 9-2330-330-14&P

AIR BRAKE CHAMBERS MAINTENANCE—Continued 0071 00

INSTALLATION

NOTE

Apply thread sealing compound to threads of fittings.

1. Install fittings on air brake chamber (8).

2. Install air brake chamber (8) on bracket (9) with two nuts (5) and new lockwashers (6).

NOTE

Refer to WP 0069 00 for slack adjuster adjustment.

3. Install jamnut (3) approximately 1-5/16 in. (3.33 cm) from end of push rod (4).

4. Install yoke adapter (2) on push rod (4) approximately 3/8 in. (9.5 mm) from end of push rod (4).

5. Turn manual adjustment hex (11) clockwise until yoke adapter (2) extends into the bore of yoke (1)
approximately 1/8 in. (3.2 mm). Thread adapter into yoke and tighten to 10 lb-ft (13.6 N•m).

6. Tighten jamnut (3) to 34 to 50 lb-ft (46.0 to 67.8 N•m).

7. Connect two brake hoses (7) to air brake chamber (8).

TEST

1. Apply and hold a full-pressure brake application.

NOTE

Initial brake application will force out a small amount of


air. No air should be expelled from air chamber after initial
application. If air continues to be expelled from air chamber,
replace air chamber.

0071 00-3
TM 9-2330-330-14&P

AIR BRAKE CHAMBERS MAINTENANCE—Continued 0071 00

2. With prime mover connected (refer to WP 0007 00) and semitrailer brakes applied, coat flanges
(12) and connections (13) on air brake chamber (8) with soapy water.

3. Inspect flanges (12) and connections (13) for leakage, indicated by bubbles.

4. If leakage is found at flange (12), replace chamber (8).

5. If leakage is found at connections (13), tighten fittings.

FOLLOW-ON TASKS

1. Uncage fail-safe brake chambers (WP 0078 00).

2. Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0071 00-4
TM 9-2330-330-14&P

BRAKE INTERLOCK VALVES MAINTENANCE 0072 00

THIS WP COVERS:
Removal, Installation, Test, Follow-On Task

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts References
Compound, thread sealing (item 7, WP 0174 00) WP 0076 00
Lockwashers (4) (item 78, WP 0175 00)
Equipment Conditions
Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)

REMOVAL

NOTE
• There are two brake interlock valves and they are both
replaced the same way. This procedure replaces one
brake interlock valve.
• Identify lines prior to disconnecting from brake
interlock valve.

1. Disconnect three lines (1) and remove fittings (4) from brake interlock valve (6) (refer to
WP 0076 00).

2. Remove two screws (2), lockwashers (3), and brake interlock valve (6) from bottom loading
valve (5). Discard lockwashers.

0072 00-1
TM 9-2330-330-14&P

BRAKE INTERLOCK VALVES MAINTENANCE—Continued 0072 00

INSTALLATION

1. Install brake interlock valve (6), two new lockwashers (3), and screws (2) to bottom loading
valve (5).

NOTE
Apply thread sealing compound to threads of fittings.

2. Install three fittings (4) to brake interlock valve (6) and connect three lines (1).

TEST

1. With prime mover connected (refer to WP 0007 00) and brake interlock valve (6) applied, coat
fittings (4) and connections on brake interlock valve (6) with soapy water.

2. Inspect fittings (4) and brake interlock valve (6) for leakage, indicated by bubbles.

3. If leakage is found at fittings (4), tighten fittings.

4. If leakage is found at plunger (7), replace brake interlock valve (6).

FOLLOW-ON TASK

Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0072 00-2
TM 9-2330-330-14&P

AIR RESERVOIR REPLACEMENT 0073 00

THIS WP COVERS:
Removal, Installation, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts Personnel Required


Compound, thread sealing (item 7, WP 0174 00) Two
Self-locking nuts (4) (item 93, WP 0175 00)
Equipment Conditions
References Semitrailer disconnected from prime mover (refer
WP 0076 00 to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
Air reservoir drained (refer to WP 0007 00)
Negative terminal disconnected from battery (refer
to WP 0007 00)
Spring brake control valve removed (refer to
WP 0074 00)
ECU valve removed (refer to WP 0070 00)

REMOVAL

1. Remove air drain valve (2) from bottom of air reservoir (1).

0073 00-1
TM 9-2330-330-14&P

AIR RESERVOIR REPLACEMENT—Continued 0073 00

2. Remove air lines (3) from curbside and roadside ends of air reservoir (1) (refer to WP 0076 00).

WARNING

Air reservoir is heavy. Get help when removing air reservoir


from semitrailer. Failure to follow this warning could result
in injury to personnel.

3. Remove four self-locking nuts (7), eight washers (6), four screws (5), and air reservoir (1) from two
air reservoir brackets (4). Discard self-locking nuts.

4. Remove fittings (8) from air reservoir (1).

INSTALLATION

WARNING

Air reservoir is heavy. Get help when installing air reservoir


to semitrailer. Failure to follow this warning could result in
injury to personnel.

NOTE

Apply thread sealing compound to threads of fittings and air


drain valve.

1. Install fittings (8) to air reservoir (1).

0073 00-2
TM 9-2330-330-14&P

AIR RESERVOIR REPLACEMENT—Continued 0073 00

2. Install air reservoir (1), four bolts (5), eight washers (6), and four new self-locking nuts (7) to two air
reservoir brackets (4).

3. Install air lines (3) on curbside and roadside ends of air reservoir (1).

4. Install air drain valve (2) to underside of air reservoir (1).

FOLLOW-ON TASKS

1. Install ECU valve (WP 0070 00).

2. Install spring brake control valve (WP 0074 00).

3. Reconnect negative battery terminal (WP 0007 00).

4. Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0073 00-3/4 blank


TM 9-2330-330-14&P

SPRING BRAKE CONTROL VALVE MAINTENANCE 0074 00

THIS WP COVERS:
Removal, Installation, Test, Follow-On Task

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts Equipment Conditions


Compound, thread sealing (item 7, WP 0174 00) Semitrailer disconnected from prime mover (refer
to WP 0007 00)
References Semitrailer grounded (refer to WP 0007 00)
WP 0076 00 Air reservoir drained (refer to WP 0007 00)

REMOVAL

1. Tag and disconnect four air lines (1) at spring brake control valve (2) (refer to WP0076 00).

2. Remove valve (2) from air reservoir fitting (3).

3. Remove four fittings from valve (2).

0074 00-1
TM 9-2330-330-14&P

SPRING BRAKE CONTROL VALVE MAINTENANCE—Continued 0074 00

INSTALLATION

NOTE

Apply thread sealing compound to threads of fittings.

1. Install four fittings to valve (2).

2. Install valve (2) to air reservoir fitting (3).

3. Connect four air lines (1) to valve (2).

TEST

Test all components for leakage (WP 0076 00).

FOLLOW-ON TASK

Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0074 00-2
TM 9-2330-330-14&P

PARKING BRAKE CONTROL VALVE MAINTENANCE 0075 00

THIS WP COVERS:
Removal, Installation, Test, Follow-On Task

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts Equipment Conditions


Compound, thread sealing (item 7, WP 0174 00) Semitrailer disconnected from prime mover (refer
to WP 0007 00)
References Semitrailer grounded (refer to WP 0007 00)
WP 0076 00 Air reservoir drained (refer to WP 0007 00)

REMOVAL

NOTE

Tag all lines and hoses prior to disconnecting.

1. Remove three air lines (2) from valve fittings (1).

0075 00-1
TM 9-2330-330-14&P

PARKING BRAKE CONTROL VALVE MAINTENANCE—Continued 0075 00

2. Remove two screws (3) and washers (4) from bracket (5).

3. Remove knob (6) and valve fittings (1) from bracket (5).

INSTALLATION

1. Install three air lines (2) to valve fittings (1).

2. Install two screws (3), washers (4), and valve fittings (1) to bracket (5).

3. Install knob (6) to valve fittings (1).

TEST

Test all components for leakage (WP 0076 00).

FOLLOW-ON TASK

Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0075 00-2
TM 9-2330-330-14&P

AIR TUBING AND FITTINGS MAINTENANCE 0076 00

THIS WP COVERS:
Compression Sleeve Fittings Removal, Cleaning and Inspection, Compression Sleeve Fittings
Installation, Push-In Fittings Removal, Push-In Fittings Installation, Test, Follow-On Task

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts Equipment Conditions


Compound, thread sealing (item 7, WP 0174 00) Semitrailer disconnected from prime mover (refer
Soap (item 12, WP 0174 00) to WP 0007 00)
Cable ties (AR) (item 98, WP 0175 00) Semitrailer grounded (refer to WP 0007 00)
Compression sleeves (AR) (item 38, WP 0175 00) Air reservoir drained (refer to WP 0007 00)

COMPRESSION SLEEVE FITTINGS REMOVAL

NOTE

All compression sleeve fittings are replaced the same way,


only the number of clips varies. This procedure replaces the
fittings and tubing between the Schrader valve and air reservoir.

1. Disconnect tube nut (4) and tube (3) from fitting (2) at Schrader valve (1).

2. Remove compression sleeve (5), insert (6), and tube nut (4) from tubing (3). Discard sleeve.

0076 00-1
TM 9-2330-330-14&P

AIR TUBING AND FITTINGS MAINTENANCE—Continued 0076 00

3. Repeat steps 1–2 for fitting (2) and tubing at air reservoir (7) and remove fitting.

4. Remove clips (8) from tubing (3) and pull tubing through grommets (9). Discard cable ties.

CLEANING AND INSPECTION

1. Clean dirt and sealing compound from fittings.

2. Inspect fittings for cracks and damage that could cause leaks.

0076 00-2
TM 9-2330-330-14&P

AIR TUBING AND FITTINGS MAINTENANCE—Continued 0076 00

COMPRESSION SLEEVE FITTINGS INSTALLATION

NOTE

Apply thread sealing compound to threads of fitting.

1. Install fitting (2) to air reservoir (7).

NOTE

Air tubing is stocked in bulk lengths. Measure original air


tubing and cut new tubing to same length. Trim ends of
tubing to get a smooth, square cut.

2. Install tube nut (4), new compression sleeve (5), and insert (6) on both ends of air line tubing (3).

0076 00-3
TM 9-2330-330-14&P

AIR TUBING AND FITTINGS MAINTENANCE—Continued 0076 00

3. Slide new tubing (3) through grommet (9).

4. Install both ends of new tubing (3) to fittings at Schrader valve (1) and air reservoir (7).

5. Secure new tubing (3) with new clips (8) as necessary.

0076 00-4
TM 9-2330-330-14&P

AIR TUBING AND FITTINGS MAINTENANCE—Continued 0076 00

PUSH-IN FITTINGS REMOVAL

Depress collar (10) and disconnect tubing (11).

PUSH-IN FITTINGS INSTALLATION

NOTE

Air tubing is stocked in bulk lengths. Measure original air


tubing and cut new tubing to same length. Trim ends of
tubing to get a smooth, square cut.

1. Install tubing (11) into fitting (12) until tubing bottoms out.

2. Pull on tubing (11) to verify it is fully installed.

TEST

NOTE

Semitrailer must be coupled to a prime mover or to an


air source at the Schrader valve to perform test.

Apply soapy water to air tubings and fittings and check for leaks. If a compression sleeve fitting leaks
during test, tighten nut. If a push-in fitting leaks during test, verify tubing is bottomed out. If tubing leaks,
replace tubing.

FOLLOW-ON TASK

Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0076 00-5/6 blank


TM 9-2330-330-14&P

AIR BRAKE HOSES MAINTENANCE 0077 00

THIS WP COVERS:
Removal, Installation, Test, Follow-On Task

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts Equipment Conditions


Compound, thread sealing (item 7, WP 0174 00) Semitrailer disconnected from prime mover (refer
Cable ties (AR) (item 98, WP 0175 00) to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
References Air reservoir drained (refer to WP 0007 00)
WP 0076 00

REMOVAL
NOTE

• There are two sets of air brake hoses and they are
replaced the same way. This procedure replaces
the set from the semitrailer trailing axle.

• Remove and discard cable ties as necessary.


1. Disconnect three brake hoses (2) from air brake chamber fittings (3).
2. Remove three brake hoses (2) from airline mounting plate fittings (1).

0077 00-1
TM 9-2330-330-14&P

AIR BRAKE HOSES MAINTENANCE—Continued 0077 00

INSTALLATION

NOTE

• Apply thread sealing compound to threads of fittings.

• Install new cable ties as required.

1. Install three air brake hoses (2) to three air brake chamber fittings (3).

2. Connect three air brake hoses (2) to three airline mounting plate fittings (1).

TEST

Test per WP 0076 00.

FOLLOW-ON TASK

Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0077 00-2
TM 9-2330-330-14&P

FAIL-SAFE CHAMBER BRAKES RELEASE 0078 00

THIS WP COVERS:
Reserve Release, Manual Release, Follow-On Task

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Equipment Conditions
Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)

NOTE

There are four air brake chambers and they are released
the same way. This procedure covers one air brake chamber.

RESERVE RELEASE

WARNING

Chock semitrailer wheels to prevent movement of semitrailer.

1. Push brake release plunger (1) on roadside of semitrailer to release fail-safe brakes.

0078 00-1
TM 9-2330-330-14&P

FAIL-SAFE CHAMBER BRAKES RELEASE—Continued 0078 00

NOTE

Use manual release (caging) when air is unavailable.

MANUAL RELEASE

1. Remove manual caging tool (6) from storage tube (5).

2. Unsnap breather cap (2) from air brake chamber (4) and insert manual caging tool (6) into access
hole (3).

3. Turn nut clockwise on manual caging tool (6) until brakeshoes are released on brakedrum.

NOTE

Snap breather caps back into place on air brake chamber as


quickly as possible to prevent contaminants from fouling
interiors of air chambers.

4. To release brakes, turn nut counterclockwise on manual caging tool (6) until fail-safe unit is
released.

FOLLOW-ON TASK

Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0078 00-2
TM 9-2330-330-14&P

SERVICE AND EMERGENCY COUPLINGS (GLADHANDS) MAINTENANCE 0079 00

THIS WP COVERS:
Removal, Repair, Installation, Test, Follow-On Task

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts Equipment Conditions


Compound, thread sealing (item 7, WP 0174 00) Semitrailer disconnected from prime mover (refer
Packing rings (2) (item 133, WP 0175 00) to WP 0007 00)
S-hooks (2) (item 124, WP 0175 00) Semitrailer grounded (refer to WP 0007 00)
Air reservoir drained (refer to WP 0007 00)
References
WP 0076 00

REMOVAL

NOTE

• There are two gladhands and both are replaced the


same way. This procedure replaces the service
(blue coded) gladhand.

• It is not necessary to remove gladhand if only replacing


packing ring.

1. Remove S-hook (2) from gladhand (3). Discard S-hook.

2. Disconnect tube (6) from push-lock fitting (4) (refer to WP 0076 00) and remove push-lock fitting
from gladhand (3) at rear of bulkhead.

3. Remove rear nut (5) from gladhand (3) at rear of bulkhead.

4. Loosen front nut (1) at front of bulkhead if necessary and remove gladhand (3).

0079 00-1
TM 9-2330-330-14&P

SERVICE AND EMERGENCY COUPLINGS (GLADHANDS) MAINTENANCE—Continued 0079 00

REPAIR

1. Remove packing ring (7) from gladhand (3). Discard packing ring.

2. Clean groove in gladhand (3).

3. Install new packing ring (7) into groove of gladhand (3) using a blunt tool or other instrument.

INSTALLATION

1. Install gladhand (3) to bulkhead.

2. Install rear nut (5) on threads of gladhand (3) at rear of bulkhead and secure gladhand (3) with front
nut (1) at bulkhead.

NOTE

Apply thread sealing compound to threads of fitting.

3. Install push-lock fitting (4) to gladhand (3) at rear of bulkhead and connect tube (6) to push-lock
fitting (refer to WP 0076 00).

4. Install new S-hook (2) on gladhand (3) at front of bulkhead.

0079 00-2
TM 9-2330-330-14&P

SERVICE AND EMERGENCY COUPLINGS (GLADHANDS) MAINTENANCE—Continued 0079 00

TEST

Test per WP 0076 00.

FOLLOW-ON TASK

Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0079 00-3/4 blank


TM 9-2330-330-14&P

TIRE MAINTENANCE 0080 00

Refer to TM 9-2610-200-24 for instructions on tire maintenance.

0080 00-1/2 blank


TM 9-2330-330-14&P

KINGPIN COUPLER REPLACEMENT 0081 00

THIS WP COVERS:
Removal, Installation, Follow-On Task

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
Lifting device (item 1, WP 0171 00)
Materials/Parts
Self-locking nuts (14) (item 97, WP 0175 00) Personnel Required
Two
Equipment Conditions
Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
Semitrailer parked on hard level surface (refer to
WP 0007 00)

REMOVAL

1. Position lifting device under kingpin coupler (4).

WARNING

Kingpin coupler is very heavy. Attempting to lift or maneuver


coupler by yourself could result in injury or death to personnel.

2. Remove 14 self-locking nuts (1), washers (2), bolts (3), and kingpin coupler (4) from semitrailer.
Discard self-locking nuts.

0081 00-1
TM 9-2330-330-14&P

KINGPIN COUPLER REPLACEMENT—Continued 0081 00

INSTALLATION

WARNING

Kingpin coupler is very heavy. Attempting to lift or maneuver


coupler by yourself could result in injury or death to personnel.

1. Using a lifting device, position kingpin coupler (4) under semitrailer.

2. Install kingpin coupler (4), 14 bolts (3), washers (2), and new self-locking nuts (1) to semitrailer.
Torque nuts to 140 lb-ft (190 N•m).

FOLLOW-ON TASK

Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0081 00-2
TM 9-2330-330-14&P

KINGPIN SPACER REPLACEMENT 0082 00

THIS WP COVERS:
Removal, Installation, Follow-On Task

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0156 00)
Lifting device (item 1, WP 0156 00)
Personnel Required
Two Equipment Conditions
Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
Semitrailer parked on hard level surface (refer to
WP 0007 00)
Semitrailer kingpin coupler removed (refer to
WP 0081 00)

NOTE

This is an AAL item procedure.

REMOVAL

1. Position lifting device under kingpin spacer (4).

WARNING

Kingpin spacer is very heavy. Attempting to lift or maneuver


coupler by yourself could result in injury or death to personnel.

2. Remove 14 self-locking nuts (1), 28 washers (2), 14 bolts (3), and kingpin spacer (4) from
semitrailer.

0082 00-1
TM 9-2330-330-14&P

KINGPIN SPACER REPLACEMENT—Continued 0082 00

INSTALLATION

WARNING

Kingpin spacer is very heavy. Attempting to lift or


maneuver spacer by yourself could result in injury
or death to personnel.

1. Using a lifting device, position kingpin spacer (4) under semitrailer.

2. Install kingpin spacer (4), 14 bolts (3), 28 washers (2), and 14 self-locking nuts (1) to semitrailer.
Torque nuts to 140 lb-ft (190 N•m).

FOLLOW-ON TASK

1. Install king pin coupler (WP 0081 00)

2. Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0082 00-2
TM 9-2330-330-14&P

LANDING GEAR GROUND BOARDS REPLACEMENT 0083 00

THIS WP COVERS:
Removal, Installation

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts Equipment Conditions


Self-locking nuts (6) (item 87, WP 0175 00) Semitrailer disconnected from prime mover (refer
to WP 0007 00)

REMOVAL

NOTE

There are two landing gear ground boards and they are both
replaced the same way. This procedure replaces the curbside
ground board.

1. Remove chain (4) and two chocks (1) from bracket (2) securing landing gear ground board (3).

0083 00-1
TM 9-2330-330-14&P

LANDING GEAR GROUND BOARDS REPLACEMENT—Continued 0083 00

2. Remove two self-locking nuts (7), washers (6), screws (5), handle (8), and chain (9) from landing
gear ground board (3). Discard self-locking nuts.

3. Remove self-locking nut (12), two washers (11), bolt (10), and chain (9) from bracket (13). Discard
self-locking nut.

INSTALLATION

1. Install chain (9), bolt (10), two washers (11), and new self-locking nut (12) to bracket (13).

2. Install chain (9), handle (8), two screws (5), washers (6), and new self-locking nuts (7) to landing
gear ground board (3).

0083 00-2
TM 9-2330-330-14&P

LANDING GEAR GROUND BOARDS REPLACEMENT—Continued 0083 00

3. Install chain (4) and two chocks (1) to bracket (2) securing landing gear ground board (3).

END OF TASK

0083 00-3/4 blank


TM 9-2330-330-14&P

CURBSIDE LANDING LEG REPLACEMENT 0084 00

THIS WP COVERS:
Removal, Installation, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
Jack stands (item 3, WP 0171 00)
Materials/Parts Lifting device (item 1, WP 0171 00)
Self-locking nuts (10) (item 97, WP 0175 00)
Self-locking nuts (2) (item 132, WP 0175 00) Equipment Conditions
Semitrailer grounded (refer to WP 0007 00)
Personnel Required Semitrailer fuel tank drained (refer to WP 0007 00)
Two
Batteries removed (refer to WP 0055 00)
References Optic socket box mounting bracket disconnected
WP 0035 00 (refer to WP 0050 00)

REMOVAL
NOTE
• Landing gear legs should be raised 6 inches (15.2 cm) off the
ground prior to performing this procedure.
• Semitrailer must be on jack stands or connected to a prime
mover prior to performing this procedure.
1. Remove self-locking nut (2), two washers (3), and bolt (4) from leg support bracket (1). Discard
self-locking nut.

0084 00-1
TM 9-2330-330-14&P

CURBSIDE LANDING LEG REPLACEMENT—Continued 0084 00

2. Remove self-locking nut (5), two washers (6), and bolt (7) from landing gear leg support (8).
Discard self locking nut.

3. Remove eight self-locking nuts (9), washers (10), and bolts (11) from landing gear leg bracket (12).
Discard self-locking nuts.

0084 00-2
TM 9-2330-330-14&P

CURBSIDE LANDING LEG REPLACEMENT—Continued 0084 00

4. Remove self-locking nut (13), two washers (14), bolt (15), cross-drive shaft (16), and landing gear
leg (17) from semitrailer. Discard self-locking nut.

5. Remove self-locking nut (18), bolt (19), shaft (20), and landing gear shoe (21) from landing gear leg
(17). Discard self-locking nut.

INSTALLATION
1. Install landing gear shoe (21), shaft (20), bolt (19), and nut (18) to landing gear leg (17).

0084 00-3
TM 9-2330-330-14&P

CURBSIDE LANDING LEG REPLACEMENT—Continued 0084 00

2. Install landing gear leg (17), cross-drive shaft (16), two bolts (15), four washers (14), and two new
self-locking nuts (13) to semitrailer.

3. Install eight bolts (11), washers (10), and new self-locking nuts (9) to landing leg bracket (12).

0084 00-4
TM 9-2330-330-14&P

CURBSIDE LANDING LEG REPLACEMENT—Continued 0084 00

4. Install bolt (7), two washers (6), and new self-locking nut (5) to landing gear leg support (8).

5. Install bolt (4), two washers (3), and new self-locking nut (2) to leg supports bracket (1).

FOLLOW-ON TASKS

1. Disconnect semitrailer grounding cables (WP 0007 00).

2. Connect optic socket box mounting bracket (WP 0050 00).

3. Install batteries (WP 0055 00).

4. Lubricate per WP 0035 00.

END OF TASK

0084 00-5/6 blank


TM 9-2330-330-14&P

ROADSIDE LANDING LEG AND HANDCRANK REPLACEMENT 0085 00

THIS WP COVERS:
Removal, Installation, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
Jack stands (item 3, WP 0171 00)
Materials/Parts Lifting device (item 1, WP 0171 00)
Self-locking nuts (2) (item 97, WP 0175 00)
Self-locking nuts (10) (item 132, WP 0175 00) Personnel Required
Two
References
WP 0035 00 Equipment Conditions
Semitrailer grounded (refer to WP 0007 00)
Semitrailer fuel tank drained (refer to WP 0007 00)

REMOVAL

NOTE
• Landing gear legs should be raised 6 inches (15.2 cm) off the
ground prior to performing this procedure.
• Semitrailer must be on jack stands or connected to a prime
mover prior to performing this procedure.

1. Remove nut (2), two washers (3), bolt (4), and handcrank (5) from shaft (1).

0085 00-1
TM 9-2330-330-14&P

ROADSIDE LANDING LEG AND HANDCRANK REPLACEMENT—Continued 0085 00

2. Remove self-locking nut (7), two washers (8), and bolt (9) from leg support bracket (6). Discard
self-locking nut.

3. Remove self-locking nut (10), two washers (11), and bolt (12) from landing gear leg support (13).
Discard self locking nut.

4. Remove eight self-locking nuts (14), washers (15), and bolts (16) from landing gear leg bracket
(17). Discard self-locking nuts.

0085 00-2
TM 9-2330-330-14&P

ROADSIDE LANDING LEG AND HANDCRANK REPLACEMENT—Continued 0085 00

5. Remove two self-locking nuts (21), four washers (20), two bolts (19), cross-drive shaft (18), and
landing gear leg (22) from semitrailer. Discard self-locking nuts.

6. Remove nut (23), bolt (24), shaft (25), and landing gear shoe (26) from landing gear leg (22).

INSTALLATION
1. Install landing gear shoe (26), shaft (25), bolt (24), and nut (23) to landing gear leg (22).

0085 00-3
TM 9-2330-330-14&P

ROADSIDE LANDING LEG AND HANDCRANK REPLACEMENT—Continued 0085 00

2. Install landing gear leg (22), cross-drive shaft (18), two bolts (19), four washers (20), and two new
self-locking nuts (21) to semitrailer.

3. Install eight bolts (16), washers (15), and new self-locking nuts (14) to landing leg bracket (17).

0085 00-4
TM 9-2330-330-14&P

ROADSIDE LANDING LEG AND HANDCRANK REPLACEMENT—Continued 0085 00

4. Install bolt (12), two washers (11), and new self-locking nut (10) to landing gear leg support (13).
5. Install bolt (9), two washers (8), and new self-locking nut (7) to leg support bracket (6).

6. Install handcrank (5), two washers (3), bolt (4), and nut (2) to shaft (1).

FOLLOW-ON TASKS
1. Disconnect semitrailer grounding cables (WP 0007 00).
2. Lubricate per WP 0035 00.
END OF TASK

0085 00-5/6 blank


TM 9-2330-330-14&P

MUDFLAPS REPLACEMENT 0086 00

THIS WP COVERS:
Removal, Installation, Follow-On Task

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts Equipment Conditions


Self-locking nuts (8) (item 87, WP 0175 00) Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)

REMOVAL

NOTE

There are two mudflaps and they are replaced the same
way. This procedure replaces one mudflap assembly.

Remove four self-locking nuts (2), eight washers (3), four bolts (4), bracket (1), and mudflap (5) from
semitrailer. Discard self-locking nuts.

0086 00-1
TM 9-2330-330-14&P

MUDFLAPS REPLACEMENT—Continued 0086 00

INSTALLATION

Install mudflap (5), bracket (1), four bolts (4), eight washers (3), and four new self-locking nuts (2) to
semitrailer.

FOLLOW-ON TASK

Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0086 00-2
TM 9-2330-330-14&P

STATIC REELS AND ELECTRICAL CLIPS REPLACEMENT 0087 00

THIS WP COVERS:
Removal, Installation, Follow-On Task

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts Equipment Conditions


Self-locking nuts (6) (item 113, WP 0175 00) Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)

REMOVAL

NOTE

There are three static reels and they are replaced the same
way. This procedure replaces the static reel from the piping
control area.

1. Remove two self-locking nuts (5), four washers (6), two bolts (7), and static reel (1) from frame (8).
Discard self-locking nuts.

2. Remove two Allen head screws (3) and electrical clip (4) from cable (2).

0087 00-1
TM 9-2330-330-14&P

STATIC REELS AND ELECTRICAL CLIPS REPLACEMENT—Continued 0087 00

INSTALLATION

1. Install electrical clip (4) and two Allen head screws (3) to cable (2).

2. Install static reel (1), two bolts (7), four washers (6), and two new self-locking nuts (5) to frame (8).

FOLLOW-ON TASK

Disconnect semitrailer grounding cable (WP 0007 00).

END OF TASK

0087 00-2
TM 9-2330-330-14&P

TOOL BOX REPLACEMENT 0088 00

THIS WP COVERS:
Removal, Installation, Follow-On Task

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts Equipment Conditions


Pop rivets (6) (item 96, WP 0175 00) Semitrailer disconnected from prime mover (refer
Self-locking nut (item 19, WP 0175 00) to WP 0007 00)
Self-locking nuts (11) (item 86, WP 0175 00) Semitrailer grounded (refer to WP 0007 00)

REMOVAL

1. Remove self-locking nut (1), two washers (2), and bolt (3) from manifold (4). Discard
self-locking nut.

0088 00-1
TM 9-2330-330-14&P

TOOL BOX REPLACEMENT—Continued 0088 00

2. Remove 11 self-locking nuts (7), 22 washers (8), 11 bolts (9), and tool box (5) from between front
skid plate (10) and piping frame (6). Discard self-locking nuts.

3. Remove six pop rivets (12) and operating instruction plate (11) from tool box (5). Discard pop
rivets.

INSTALLATION
1. Install operating instruction plate (11) and six new pop rivets (12) to tool box (5).

0088 00-2
TM 9-2330-330-14&P

TOOL BOX REPLACEMENT—Continued 0088 00

2. Install tool box (5), 11 bolts (9), 22 washers (8), and 11 new self-locking nuts (7) to front skid plate
(10) and piping frame (6).

3. Install bolt (3), two washers (2), and new self-locking nut (1) to manifold (4).

FOLLOW-ON TASK

Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0088 00-3/4 blank


TM 9-2330-330-14&P

GROUNDING ROD STORAGE TUBE RETAINING PIN REPLACEMENT 0089 00

THIS WP COVERS:
Removal, Installation, Follow-On Task

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts Equipment Conditions


Retaining pin (item 99, WP 0175 00) Semitrailer disconnected from prime mover (refer
Retaining wire (item 67, WP 0175 00) to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)

REMOVAL

1. Remove retaining pin (2) from grounding rod storage tube (1).

2. Remove retaining wire (3) from support post (4). Discard pin and retaining wire.

0089 00-1
TM 9-2330-330-14&P

GROUNDING ROD STORAGE TUBE RETAINING PIN REPLACEMENT—Continued 0089 00

INSTALLATION

1. Install new retaining wire (3) to support post (4) and pin (2).

2. Install new retaining pin (2) to grounding rod storage tube (1).

FOLLOW-ON TASK

Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0089 00-2
TM 9-2330-330-14&P

HOSE REEL CABINET DOOR LOCK RELEASE LEVERS REPLACEMENT 0090 00

THIS WP COVERS:
Removal, Installation, Follow-On Task

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts Equipment Conditions


Cotter pins (4) (item 103, WP 0175) Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)

REMOVAL

NOTE

There are two hose reel cabinet door lock release levers
and they are both replaced the same way. This procedure
replaces the front cabinet door lock release lever.

Remove two cotter pins (1), washers (2), and lock release levers (3) from inside cabinet door lock
mechanism (4). Discard cotter pins.

0090 00-1
TM 9-2330-330-14&P

HOSE REEL CABINET DOORS LOCK RELEASE LEVER REPLACEMENT—Continued 0090 00

INSTALLATION

Install lock release levers (3), two washers (2), and new cotter pins (1) to inside cabinet door lock
mechanism (4).

FOLLOW-ON TASK

Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0090 00-2
TM 9-2330-330-14&P

HOSE REEL CABINET DOOR LATCHES REPLACEMENT 0091 00

THIS WP COVERS:
Removal, Installation, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts Equipment Conditions


Self-locking nuts (8) (item 88, WP 0175 00) Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
Hose reel cabinet door lock release lever removed
(refer to WP 0090 00)

REMOVAL

NOTE

There are two hose reel cabinet door latches and they
are both replaced the same way. This procedure removes
the front hose reel cabinet door latch.

Remove four self-locking nuts (1), eight washers (2), four bolts (3), and latch (4) from cabinet door (5).
Discard self-locking nuts.

0091 00-1
TM 9-2330-330-14&P

HOSE REEL CABINET DOOR LATCHES REPLACEMENT—Continued 0091 00

INSTALLATION

Install latch (4), four bolts (3), eight washers (2), and four new self-locking nuts (1) to cabinet door (5).

FOLLOW-ON TASKS

1. Hose reel cabinet door lock release lever installed (WP 0090 00).

2. Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0091 00-2
TM 9-2330-330-14&P

HOSE REEL CABINET DOOR SPRINGS REPLACEMENT 0092 00

THIS WP COVERS:
Removal, Installation, Follow-On Task

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts Equipment Conditions


Cotter pins (8) (item 94, WP 0175 00) Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)

REMOVAL
NOTE

• There are two hose reel cabinet door springs per cabinet and
two cabinets on the M969A3. This procedure replaces the door
springs from the front cabinet.

• Cabinet door must be secured in the open position prior to


replacement of hinges.

Remove four cotter pins (1), eight washers (2), four pins (3), and two hinges (4) from four door spring
brackets (5). Discard cotter pins.

0092 00-1
TM 9-2330-330-14&P

HOSE REEL CABINET DOOR SPRINGS REPLACEMENT—Continued 0092 00

INSTALLATION

Install two hinges (4), four pins (3), eight washers (2), and four new cotter pins (1) to four door hinge
brackets (5).

FOLLOW-ON TASK

Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0092 00-2
TM 9-2330-330-14&P

GROUNDING STUDS REPLACEMENT 0093 00

THIS WP COVERS:
Removal, Installation, Follow-On Task

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts Equipment Conditions


Self-locking nuts (3) (item 54, WP 0175 00) Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)

WARNING

Ladder has narrow tread. Use care when climbing to


prevent injury.

NOTE

There are three grounding studs and they are replaced


the same way. This procedure replaces the upper
grounding stud.

REMOVAL

Remove self-locking nut (4), washer (3), and grounding stud (1) from frame (2). Discard self-locking nut.

0093 00-1
TM 9-2330-330-14&P

GROUNDING STUDS REPLACEMENT—Continued 0093 00

INSTALLATION

NOTE

Make sure grounding studs are installed on clean,


unpainted metal surface. If mounting surface is painted,
scrape off paint to bare metal.

1. Install grounding stud (1), washer (3), and new self-locking nut (4) to frame (2).

2. Make sure International Grounding Symbol and DO NOT PAINT GND STUD stencils are present
and legible.

FOLLOW-ON TASK

Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0093 00-2
TM 9-2330-330-14&P

HOSE TUBES REPLACEMENT 0094 00

THIS WP COVERS:
Removal, Installation, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts Equipment Conditions


Gaskets (2) (item 84, WP 0175 00) Semitrailer disconnected from prime mover (refer
Self-locking nuts (22) (item 87, WP 0175 00) to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
Hose tube access covers removed (refer to
WP 0095 00)
Roadside Haz/Mat placard bracket removed (refer
to WP 0102 00)

REMOVAL

NOTE

Roadside and curbside hose tubes are different. The


curbside hose tube consists of two hose tubes and
the roadside hose tube consists of only one hose tube.
This procedure replaces the hose tubes from both sides.

0094 00-1
TM 9-2330-330-14&P

HOSE TUBES REPLACEMENT—Continued 0094 00

Curbside Hose Tube

1. Remove four screws (9), marker light cover (16), and gasket (15) from marker light box (10).
Discard gasket.

2. Remove two self-locking nuts (12), washers (11), and J-bolts (13) from two bands (14). Discard
self-locking nuts.

3. Remove self-locking nut (5), two washers (6), bolt (7), and band (8) from bracket (4). Discard self-
locking nut.
4. Remove two self-locking nuts (1), four washers (2), two bolts (3), bands (14), and marker light box
(10) from hose tubes (17). Discard self-locking nuts.

5. Remove three self-locking nuts (19), six washers (20), three bolts (21), bands (18), and two
curbside hose tubes (17) from semitrailer. Discard self-locking nuts.

0094 00-2
TM 9-2330-330-14&P

HOSE TUBES REPLACEMENT—Continued 0094 00

Roadside Hose Tube

6. Remove four screws (22), marker light cover (23), and gasket (24) from marker light box (25).

7. Remove two self-locking nuts (26), four washers (27), two bolts (28), and bands (29) from marker
light box (25). Discard self-locking nuts.

8. Remove two self-locking nuts (32), washers (33), J-bolts (31), bands (29), and marker light box (25)
from hose tubes (30). Discard self-locking nuts.

9. Remove 10 self-locking nuts (35), 20 washers (36), 10 bolts (37), 5 brackets (34), and hose tube
(30) from semitrailer. Discard self-locking nuts.

0094 00-3
TM 9-2330-330-14&P

HOSE TUBES REPLACEMENT—Continued 0094 00

INSTALLATION

Roadside Hose Tube

1. Install hose tube (30), 5 bands (34), 10 bolts (37), 20 washers (36), and 10 new self-locking
nuts (35).

2. Install marker light box (25), two bands (29), J-bolts (31), washers (33), and new self-locking nuts
(32) to hose tubes (30).

3. Install two bands (29), bolts (28), four washers (27), and two new self-locking nuts (26) to marker
light box (25).

4. Install new gasket (24), marker light cover (23), and four screws (22) to marker light box (25).

0094 00-4
TM 9-2330-330-14&P

HOSE TUBES REPLACEMENT—Continued 0094 00

Curbside Hose Tubes

5. Install two curbside hose tubes (17), three bands (18), bolts (21), six washers (20), and three new
self-locking nuts (19) to semitrailer.

6. Install marker light box (10), two bands (14), bolts (3), four washers (2), and two new self-locking
nuts (1) to hose tubes (17).

7. Install band (8), bolt (7), two washers (6), and new self-locking nut (5) to bracket (4).

8. Install two J-bolts (13), washers (11), and new self-locking nuts (12) to bands (14).

9. Install new gasket (15), marker light cover (16), and four screws (9) to marker light box (10).

0094 00-5
TM 9-2330-330-14&P

HOSE TUBES REPLACEMENT—Continued 0094 00

FOLLOW-ON TASKS

1. Install roadside Haz/Mat placard bracket (WP 0102 00).

2. Install hose tube access covers and hoses (WP 0095 00).

3. Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0094 00-6
TM 9-2330-330-14&P

HOSE TUBES ACCESS COVERS REPLACEMENT 0095 00

THIS WP COVERS:
Removal, Installation, Follow-On Task

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts Equipment Conditions


Self-locking nuts (9) (item 87, WP 0175 00) Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)

REMOVAL

NOTE

Roadside and curbside hose tube access covers are


different. The curbside hose tube assembly consists
of two hose tubes and the roadside hose tube assembly
consists of only one hose tube.

Curbside Hose Tube Access Cover

1. Release pin (1) and open access cover (2).

0095 00-1
TM 9-2330-330-14&P

HOSE TUBES ACCESS COVERS REPLACEMENT—Continued 0095 00

2. Remove six self-locking nuts (3), washers (4), bolts (5), and access cover (2) from hose tube (6).
Discard self-locking nuts.

Roadside Hose Tube Access Cover

3. Release pin (7) and open access cover (8).

0095 00-2
TM 9-2330-330-14&P

HOSE TUBES ACCESS COVERS REPLACEMENT—Continued 0095 00

4. Remove four self-locking nuts (9), washers (10), bolts (11), and access cover (8) from hose tube
(12). Discard self-locking nuts.

INSTALLATION
Roadside Hose Tube Access Cover
1. Install access cover (8), four bolts (11), washers (10), and new self-locking nuts (9) to hose
tube (12).
2. Lock access cover (8) into place with pin (7).

0095 00-3
TM 9-2330-330-14&P

HOSE TUBES ACCESS COVERS REPLACEMENT—Continued 0095 00

Curbside Hose Tube Access Cover


3. Install access cover (2), six bolts (5), washers (4), and new self-locking nuts (3) to hose tube (6).

4. Lock access cover (2) into place with pin (1).

FOLLOW-ON TASK
Disconnect semitrailer grounding cables (WP 0007 00).
END OF TASK

0095 00-4
TM 9-2330-330-14&P

SPARE TIRE LIFTING DEVICE (WINCH) REPLACEMENT 0096 00

THIS WP COVERS:
Removal, Installation, Follow-On Task

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts Equipment Conditions


Self-locking nuts (6) (item 87, WP 0175 00) Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)

REMOVAL

NOTE

Loosen winch cable as necessary.

1. Remove two hooks (1) from ladder (2).

0096 00-1
TM 9-2330-330-14&P

SPARE TIRE LIFTING DEVICE (WINCH) REPLACEMENT—Continued 0096 00

2. Remove two self-locking nuts (8), four washers (9), two bolts (10), bracket (16), hand crank (6) and
shaft (7) from platform (11). Discard self-locking nuts.

3. Remove two self-locking nuts (12), four washers (13), two bolts (14), and winch (15) from platform
(11). Discard self-locking nuts.

INSTALLATION

1. Install winch (15), two bolts (14), four washers (13), and two new self-locking nuts (12) to
platform (11).

2. Install shaft (7), hand crank (6), bracket (16), two bolts (10), four washers (9), and two new self-
locking nuts (8) to platform (11).

0096 00-2
TM 9-2330-330-14&P

SPARE TIRE LIFTING DEVICE (WINCH) REPLACEMENT—Continued 0096 00

3. Install two hooks (1) to ladder (2).

FOLLOW-ON TASK

Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0096 00-3/4 blank


TM 9-2330-330-14&P

DRAIN PIPES REPLACEMENT 0097 00

THIS WP COVERS:
Removal, Installation, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts Equipment Conditions


Self-locking nuts (4) (item 88, WP 0175 00) Semitrailer disconnected from prime mover (refer
Self-locking nuts (12) (item 92, WP 0175 00) to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
Spare tire dismounted (refer to WP 0007 00)

REMOVAL
NOTE

There are two rear drain pipes and they are both replaced
the same way. This procedure replaces the curbside drain pipe.

1. Remove self-locking nut (1), two washers (2), and one bolt (3) from channel (4) at top of drain pipe
(5). Discard self-locking nut.

2. Remove two self-locking nuts (7), four washers (8), and two bolts (9) from platform support (10).
Discard self-locking nuts.

3. Remove two self-locking nuts (11), four washers (12), and two bolts (13) from angle bracket (6).
Discard self-locking nuts.

DRAIN PIPES REPLACEMENT—Continued 0097 00

0097 00-1
TM 9-2330-330-14&P
4. Remove two self-locking nuts (15), four washers (16), and two bolts (17) from spare tire support
(14). Discard self-locking nuts.
5. Remove self-locking nut (18), two washers (19), bolt (20), and drain pipe (5) from bottom support
bracket (21). Discard self-locking nut.
INSTALLATION
1. Install drain pipe (5), bolt (20), two washers (19), and new self-locking nut (18) to bottom support
bracket (21).

2. Install drain pipe (5), bolt (3), two washers (2), and new self-locking nut (1) at channel (4).
3. Install drain pipe (5), two bolts (9), four washers (8), and two new self-locking nuts (7) to platform
support (10).
4. Install drain pipe (5), two bolts (13), four washers (12), and two new self-locking nuts (11) to angle
bracket (6).
5. Install drain pipe (5), two bolts (17), four washers (16), and two new self-locking nuts (15) to spare
tire support (14).

0097 00-2
TM 9-2330-330-14&P

DRAIN PIPES REPLACEMENT—Continued 0097 00

FOLLOW-ON TASKS

1. Remount spare tire (WP 0007 00).

2. Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0097 00-3/4 blank


TM 9-2330-330-14&P

MANHOLE COVER MAINTENANCE 0098 00

THIS WP COVERS:
Removal, Disassembly, Assembly, Installation, Follow-On Task

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts Equipment Conditions


Gasket (item 39, WP 0175 00) Semitrailer disconnected from prime mover (refer
Starwasher (item 101, WP 0175 00) to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
Semitrailer fuel tank drained (refer to WP 0007 00)

REMOVAL

WARNING

Remove vent cap from either side of vapor recovery tube


and open emergency valve A to vent tank.

1. Remove nut (6), washer (5), and bolt (4) from locking ring (1).

2. Remove locking ring (1), manhole cover (2), and manhole cover gasket (3). Discard gasket.

0098 00-1
TM 9-2330-330-14&P

MANHOLE COVER MAINTENANCE—Continued 0098 00

DISASSEMBLY

1. Remove plug (10) from latch handle (11).

2. Remove nut (7), starwasher (8), Allen head screw (9), and cylinder (12) from underneath latch
handle (11). Discard starwasher.

ASSEMBLY

1. Install cylinder (12), Allen head screw (9), new starwasher (8), and nut (7) to latch handle (11).

2. Install plug (10) in latch handle (11).

INSTALLATION

1. Install new manhole cover gasket (3), manhole cover (2), and locking ring (1) to manhole.

2. Install bolt (4), washer (5), nut (6), and locking ring (1) to manhole cover (2).

0098 00-2
TM 9-2330-330-14&P

MANHOLE COVER MAINTENANCE—Continued 0098 00

FOLLOW-ON TASK

Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0098 00-3/4 blank


TM 9-2330-330-14&P

VENT CAP REPLACEMENT 0099 00

THIS WP COVERS:
Removal, Installation, Follow-On Task

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts Equipment Conditions


Compound, antiseize (item 3, WP 0174 00) Semitrailer disconnected from prime mover (refer
Gasket (item 42, WP 0175 00) to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
Semitrailer fuel tank drained (refer to WP 0007 00)

REMOVAL
WARNING

Remove vent cap from either side of vapor recovery


tube and open emergency valve A to vent tank.
1. Remove vent cap (1) from pipe nipple (2).

0099 00-1
TM 9-2330-330-14&P

VENT CAP REPLACEMENT—Continued 0099 00

2. Disconnect hook (3) and chain (4) from vent cap (1).

3. Remove gasket (5) from vent cap (1). Discard gasket.

INSTALLATION

1. Install new gasket (5) to vent cap (1).

2. Connect chain (4) and hook (3) to vent cap (1).

3. Install antiseize compound to threads of pipe nipple (2) and install vent cap (1).

FOLLOW-ON TASK

Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0099 00-2
TM 9-2330-330-14&P

REFLECTORS REPLACEMENT 0100 00

THIS WP COVERS:
Removal, Installation, Follow-On Task

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts Equipment Conditions


Compound, cleaning (item 4, WP 0174 00) Semitrailer disconnected from prime mover (refer
Rags (item 11, WP 0174 00) to WP 0007 00)
Reflectors (AR) (items 106 and 107, WP 0175 00) Semitrailer grounded (refer to WP 0007 00)

REMOVAL

NOTE

There are eight reflectors (four red and four amber) and they
are replaced the same way. This procedure replaces the rear
curbside reflector.

1. Peel away damaged reflector (1) from semitrailer. Discard reflector.

0100 00-1
TM 9-2330-330-14&P

REFLECTORS REPLACEMENT—Continued 0100 00

INSTALLATION

WARNING

Solvents can burn easily, can give off harmful vapors,


and are harmful to skin and clothing. To avoid injury or
death, keep away from open fire and use in a well-ventilated
area. If solvent gets on skin and clothing, wash immediately
with soap and water.

1. Remove any residual dirt or grit from area where reflector is to be installed using cleaning
compound. Surface must be clean and dry before installing reflector.

2. Remove protective backing from new reflector (1) and position on semitrailer.

3. Use a clean dry rag, press down reflector (1), and smooth away any air bubbles.

FOLLOW-ON TASK

Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0100 00-2
TM 9-2330-330-14&P

ID/INSTRUCTION PLATES REPLACEMENT 0101 00

THIS WP COVERS:
Removal, Installation, Follow-On Task

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
Rivet gun (item 1, WP 0171 00)
Materials/Parts
Rivets (AR) (item 96, WP 0175 00) Equipment Conditions
Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)

REMOVAL

NOTE

The ID/instruction plates are replaced the same way.


This procedure covers the vapor recovery kit instruction plate.

Drill out four rivets (1) and remove vapor recovery kit instruction plate (2). Discard rivets.

0101 00-1
TM 9-2330-330-14&P

ID/INSTRUCTION PLATES REPLACEMENT—Continued 0101 00

INSTALLATION

NOTE

Update information on new ID/instruction plates as necessary.

Install vapor recovery kit instruction plate (2) and four new rivets (1).

FOLLOW-ON TASK

Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0101 00-2
TM 9-2330-330-14&P

HAZARDOUS MATERIALS PLACARD HOLDERS/BRACKETS REPLACEMENT 0102 00

THIS WP COVERS:
Removal, Installation, Follow-On Task

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts Equipment Conditions


Self-locking nuts (7) (item 88, WP 0175 00) Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)

REMOVAL

1. Remove two self-locking nuts (1), four washers (2), two bolts (3), and hazardous materials placard
bracket (4) as a unit from front of semitrailer. Discard self-locking nuts.

0102 00-1
TM 9-2330-330-14&P

HAZARDOUS MATERIALS PLACARD HOLDERS/BRACKETS REPLACEMENT—Continued 0102 00

2. Remove three self-locking nuts (8), six washers (7), three bolts (6), and hazardous materials
placard bracket (5) from roadside of trailer. Discard self-locking nuts.

3. Remove two self-locking nuts (12), two washers (11), U-bolt (10), and hazardous materials placard
bracket (13) from vapor recovery pipe (9) at rear of semitrailer. Discard self-locking nuts.

0102 00-2
TM 9-2330-330-14&P

HAZARDOUS MATERIALS PLACARD HOLDERS/BRACKETS REPLACEMENT—Continued 0102 00

INSTALLATION

1. Install hazardous materials placard bracket (13), U-bolt (10), two washers (11), and new self-
locking nuts (12) to vapor recovery pipe (9) at rear of semitrailer.

2. Install hazardous materials placard bracket (5), three bolts (6), six washers (7), and three new self-
locking nuts (8) at roadside of semitrailer.

3. Install hazardous materials placard bracket (4) as a unit, two bolts (3), four washers (2), and two
new self-locking nuts (1) at front of semitrailer.

FOLLOW-ON TASK

Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0102 00-3/4 blank


TM 9-2330-330-14&P

GLOW PLUGS REPLACEMENT 0103 00

THIS WP COVERS:
Removal, Installation, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts Equipment Conditions


Compound, antiseize (item 3, WP 0174 00) Semitrailer disconnected from prime mover (refer
Lockwashers (3) (item 28, WP 0175 00) to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
Negative terminal disconnected from battery (refer
to WP 0007 00)
Exhaust manifold removed (refer to WP 0105 00)
Intake manifold removed (refer to WP 0106 00)

REMOVAL

1. Remove three nuts (1), lockwashers (2), washers (3), and cables (4) from glow plugs (5). Discard
lockwashers.

2. Remove three glow plugs (5) from intake manifold (6).

0103 00-1
TM 9-2330-330-14&P

GLOW PLUGS REPLACEMENT—Continued 0103 00

INSTALLATION

NOTE

Apply antiseize compound to threads.

1. Install three glow plugs (5) to intake manifold (6). Tighten glow plugs to 50 lb-ft (67.8 N•m).

2. Install three cables (4), washers (3), new lockwashers (2), and nuts (1) to glow plugs (5).

FOLLOW-ON TASKS

1. Install intake manifold (WP 0106 00).

2. Install exhaust manifold (WP 0105 00).

3. Reconnect negative battery terminal (WP 0007 00).

4. Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0103 00-2
TM 9-2330-330-14&P

ENGINE OIL FILTER AND OIL PRESSURE SWITCH REPLACEMENT 0104 00

THIS WP COVERS:
Engine Oil Filter Removal, Engine Oil Filter Installation, Oil Pressure Switch Removal, Oil Pressure
Switch Installation, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
Drain pan (item 1, WP 0171 00)
Materials/Parts
Compound, thread sealing (item 7, WP 0174 00) Equipment Conditions
Rags (item 11, WP 0174 00) Semitrailer disconnected from prime mover (refer
Oil filter (item 134, WP 0175 00) to WP 0007 00)
Seals (2) (item 50, WP 0175 00) Semitrailer grounded (refer to WP 0007 00)
Negative terminal disconnected from battery
(refer to WP 0007 00)
Engine oil crankcase drained (refer to WP 0044 00)

ENGINE OIL FILTER REMOVAL

1. Place drain pan under oil filter (1).

2. Remove oil filter (1) from oil filter head (2). Discard filter.

3. Wipe oil filter head (2) area clean with rags.

0104 00-1
TM 9-2330-330-14&P

ENGINE OIL FILTER AND OIL PRESSURE SWITCH REPLACEMENT—Continued 0104 00

ENGINE OIL FILTER INSTALLATION


1. Coat gasket of new oil filter (1) with clean engine oil.
2. Install new oil filter (1) to oil filter head (2) until contact is made and tighten an additional 1/4 turn.

OIL PRESSURE SWITCH REMOVAL


1. Remove two screws (4) and disconnect wires (5) from oil pressure switch (3).
2. Remove bolt (1), two seals (2), and oil pressure switch (3) from oil filter head (6). Discard seals.

0104 00-2
TM 9-2330-330-14&P

ENGINE OIL FILTER AND OIL PRESSURE SWITCH REPLACEMENT—Continued 0104 00

OIL PRESSURE SWITCH INSTALLATION

NOTE

Apply thread sealing compound to threads.

1. Install oil pressure switch (3), two new seals (2), and bolt (1) to oil filter head (6).

2. Connect two wires (5) and install screws (4) to oil pressure switch (3).

FOLLOW-ON TASKS

1. Refill engine oil crankcase (WP 0044 00).

2. Reconnect negative battery terminal (WP 0007 00).

3. Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0104 00-3/4 blank


TM 9-2330-330-14&P

ENGINE EXHAUST MANIFOLD REPLACEMENT 0105 00

THIS WP COVERS:
Removal, Installation, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts Equipment Conditions


Gaskets (3) (item 48, WP 0175 00) Semitrailer disconnected from prime mover (refer
Gaskets (2) (item 49, WP 0175 00) to WP 0007 00)
Lockwashers (6) (item 65, WP 0175 00) Semitrailer grounded (refer to WP 0007 00)
Self-locking nuts (4) (item 61, WP 0175 00) Negative terminal disconnected from battery (refer
to WP 0007 00)

REMOVAL

1. Remove two nuts (6), exhaust pipe flange (8), and gasket (7) from exhaust manifold (5). Discard
gasket.

2. Remove six nuts (2), lockwashers (3), exhaust manifold (5), and three gaskets (4) from studs (1).
Discard lockwashers and gaskets.

0105 00-1
TM 9-2330-330-14&P

ENGINE EXHAUST MANIFOLD REPLACEMENT—Continued 0105 00

3. Remove four self-locking nuts (9), two metal plates (10), and gaskets (11) from exhaust manifold
(5). Discard self-locking nuts and gaskets.

INSTALLATION

1. Install two new gaskets (11), metal plates (10), and four new self-locking nuts (9) to exhaust
manifold (5).

2. Install three gaskets (4), exhaust manifold (5), six new lockwashers (3), and nuts (2) to studs (1).

3. Install new gasket (7), exhaust pipe flange (8), and two nuts (6) to exhaust manifold (5).

FOLLOW-ON TASKS

1. Reconnect negative battery terminal (WP 0007 00).

2. Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0105 00-2
TM 9-2330-330-14&P

INTAKE MANIFOLD REPLACEMENT 0106 00

THIS WP COVERS:
Removal, Installation, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts Equipment Conditions


Compound, antiseize (item 3, WP 0174 00) Semitrailer disconnected from prime mover (refer
Gaskets (3) (item 135, WP 0175 00) to WP 0007 00)
Lockwashers (3) (item 28, WP 0175 00) Semitrailer grounded (refer to WP 0007 00)
Lockwashers (6) (item 65, WP 0175 00) Negative terminal disconnected from battery (refer
to WP 0007 00)
References Exhaust manifold removed (refer to WP 0105 00)
WP 0103 00

REMOVAL
1. Remove hose clamp (7) and hose (8) from flange (6).
2. Remove three nuts (1), lockwashers (2), washers (3), and cables (4) from glow plugs (5). Discard
lockwashers.
3. Disconnect air cleaner restriction indicator line (9).

0106 00-1
TM 9-2330-330-14&P

INTAKE MANIFOLD REPLACEMENT—Continued 0106 00

4. Remove six nuts (13), lockwashers (12), three gaskets (11), and intake manifold (14) from engine
(10). Discard lockwashers and gaskets.

5. Remove glow plugs from intake manifold (14) (refer to WP 0103 00).

INSTALLATION

NOTE

Apply antiseize compound to threads.

1. Install glow plugs to intake manifold (14) (refer to WP 0103 00).

2. Install intake manifold (14), three new gaskets (11), six new lockwashers (12), and nuts (13) to
engine (10).

3. Connect air cleaner restriction indicator line (9).

4. Install three cables (4), washers (3), new lockwashers (2), and nuts (1) to glow plugs (5).

5. Install hose (8) and hose clamp (7) to flange (6).

0106 00-2
TM 9-2330-330-14&P

INTAKE MANIFOLD REPLACEMENT—Continued 0106 00

FOLLOW-ON TASKS

1. Install exhaust manifold (WP 0105 00).

2. Reconnect negative battery terminal (WP 0007 00).

3. Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0106 00-3/4 blank


TM 9-2330-330-14&P

FUEL PUMP REPLACEMENT 0107 00

THIS WP COVERS:
Removal, Installation, Follow-On Task

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts Equipment Conditions


Copper washers (4) (item 63, WP 0175 00) Semitrailer disconnected from prime mover (refer
Lockwashers (2) (item 65, WP 0175 00) to WP 0007 00)
Gasket (item 136, WP 0175 00) Semitrailer grounded (refer to WP 0007 00)

REMOVAL

NOTE

Tag fuel lines prior to disconnecting.

1. Remove two screws (1), copper washers (2), fuel lines (3), and copper washers (2) from fuel pump
(4). Discard copper washers.

2. Remove two nuts (8), lockwashers (7), fuel pump (4), and gasket (6) from crankcase (5). Discard
lockwashers and gasket.

0107 00-1
TM 9-2330-330-14&P

FUEL PUMP REPLACEMENT—Continued 0107 00

INSTALLATION

1. Install new gasket (6), fuel pump (4), two new lockwashers (7), and nuts (8) to crankcase (5).

2. Install two new lockwashers (2), fuel lines (3), new copper washers (2), and screws (1) to fuel
pump (4).

FOLLOW-ON TASK

Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0107 00-2
TM 9-2330-330-14&P

ENGINE FUEL TANK REPLACEMENT 0108 00

THIS WP COVERS:
Removal, Installation, Follow-On Task

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts Equipment Conditions


Fuel line crimp clamps (2) (items 71 and 72, WP Semitrailer disconnected from prime mover (refer
0175 00) to WP 0007 00)
Self-locking nuts (4) (item 87, WP 0175 00) Semitrailer grounded (refer to WP 0007 00)

REMOVAL

1. Disconnect two fuel lines (1) from top of engine fuel tank (2).

2. Remove four self-locking nuts (3), eight washers (4), four bolts (5), and engine fuel tank (2) from
engine support frame (6). Discard self-locking nuts.

0108 00-1
TM 9-2330-330-14&P

ENGINE FUEL TANK REPLACEMENT—Continued 0108 00

INSTALLATION

1. Install engine fuel tank (2), four bolts (5), eight washers (4), and four new self-locking nuts (3) to
engine support frame (6).

2. Connect two fuel lines (1) to top of engine fuel tank (2).

FOLLOW-ON TASK

Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0108 00-2
TM 9-2330-330-14&P

ENGINE FUEL LINES REPLACEMENT 0109 00

THIS WP COVERS:
Removal, Installation, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts Equipment Conditions


Cable ties (AR) (item 98, WP 0175 00) Semitrailer disconnected from prime mover (refer
Copper washer (2) (item 63, WP 0175 00) to WP 0007 00)
Crimp clamps (3) (item 4, WP 0175 00) Semitrailer grounded (refer to WP 0007 00)
Crimp clamp (item 15, WP 0175 00)

REMOVAL

1. Remove bolt (1), copper washer (2), fuel supply line (3), and copper washer (4) from fuel filter (5).
Discard copper washers.

NOTE

Remove and discard cable ties.

0109 00-1
TM 9-2330-330-14&P

ENGINE FUEL LINES REPLACEMENT—Continued 0109 00

2. Remove fuel supply line (3) from fuel tank (6).

3. Remove crimp clamp (7) and fuel return line (9) from forward injector pump (8). Discard clamp.

0109 00-2
TM 9-2330-330-14&P

ENGINE FUEL LINES REPLACEMENT—Continued 0109 00

4. Remove three crimp clamps (10) and fuel lines (11) from three fuel nozzles (12). Discard clamps.

5. Remove fuel return line (9) from fuel tank (6).

INSTALLATION

1. Install fuel return line (9) to fuel tank (6).

0109 00-3
TM 9-2330-330-14&P

ENGINE FUEL LINES REPLACEMENT—Continued 0109 00

2. Install three fuel lines (11) and new crimp clamps (10) to three fuel nozzles (12).

3. Install fuel return line (9) and new crimp clamp (7) to forward injector pump (8).

0109 00-4
ENGINE FUEL LINES REPLACEMENT—Continued 0109 00

4. Install fuel supply line (3) to fuel tank (6).

NOTE

Install new cable ties as necessary.

5. Install new copper washer (4), fuel supply line (3), new copper washer (2), and bolt (1) to fuel
filter (5).

0109 00-5
TM 9-2330-330-14&P

ENGINE FUEL LINES REPLACEMENT—Continued 0109 00

FUEL SYSTEM BLEEDING


NOTE

Refer to WP 107, 108, and 109 for placement and components


needed to bleed the system.

1. Position suitable container in place under fuel injection pump.

2. Disconnect fuel return line from fuel injection pump.

3. Turn engine switch to run position to energize system and both fuel injection pumps.

4. Run both fuel injection pumps until there are no air bubbles in the fuel flowing from fuel injection
pumps.

5. Turn engine switch to Off.

6. Connect fuel return line to fuel injection pump.

FOLLOW-ON TASKS

Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0109 00-6
TM 9-2330-330-14&P

ENGINE FAN BELT REPLACEMENT 0110 00

THIS WP COVERS:
Removal, Installation, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts Equipment Conditions


Engine fan belt (item 30, WP 0175 00) Semitrailer disconnected from prime mover (refer
Lockwashers (3) (item 53, WP 0175 00) to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
Fuel tank removed (refer to WP 0108 00)

REMOVAL

1. Remove seven Allen head screws (1) and grille (2) from engine (3).

0110 00-1
TM 9-2330-330-14&P

ENGINE FAN BELT REPLACEMENT—Continued 0110 00

2. Remove three nuts (4) and lockwashers (5) from outer pulley half (6). Discard lockwashers.

3. Remover outer pulley half (6) and fan belt (7). Discard fan belt.

INSTALLATION

1. Install new belt (7), outer pulley half (6), three new lockwashers (5), and nuts (4).

2. Alternately tighten nuts (4) on outer pulley half (6), while slowly rotating crank shaft pulley bolt (8).

NOTE

• After tightening belt per step 2, belt deflection should


be 3/16 (4.8 mm) to 1/4 in. (6.4 mm). If deflection exceeds
1/4 in. (6.4 mm), remove outer pulley half and one shim.
Repeat steps 1 and 2 until proper deflection is achieved.

• When installing grille, note that the two short screws fit
in the two lower holes in grille.

0110 00-2
TM 9-2330-330-14&P

ENGINE FAN BELT REPLACEMENT—Continued 0110 00

3. Install grille (2) and seven Allen head screws (1) to engine (3).

FOLLOW-ON TASKS

1. Install fuel tank (WP 0108 00).

2. Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0110 00-3/4 blank


TM 9-2330-330-14&P

ENGINE FAN SHROUD AND INTAKE AIR CLEANER REPLACEMENT 0111 00

THIS WP COVERS:
Removal, Installation, Follow-On Task

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts Equipment Conditions


Self-locking nuts (9) (item 88, WP 0175 00) Semitrailer disconnected from prime mover (refer
Self-locking nuts (4) (item 92, WP 0175 00) to
WP 0007 00)
Fuel tank removed (refer to WP 0108 00)
References Semitrailer grounded (refer to WP 0007 00)
WP 0039 00 Curbside optic socket box bracket removed from
fan shroud (refer to WP 0050 00)
Air restriction indicator removed (refer to
WP 0112 00)

ENGINE FAN SHROUD AND INTAKE AIR CLEANER REPLACEMENT 0111 00


0111 00-1
TM 9-2330-330-14&P

INTAKE AIR CLEANER REMOVAL

1. Remove hose clamp (6) and air intake hose (7) from air cleaner (3).

2. Remove two screws (1), nuts (2), clamping rings (5), and air cleaner (3) from two engine fan shroud
brackets (4).

0111 00-2
TM 9-2330-330-14&P

ENGINE FAN SHROUD AND INTAKE AIR CLEANER REPLACEMENT 0111 00

ENGINE FAN SHROUD REMOVAL

1. Remove four self-locking nuts (7), eight washers (8), four bolts (9), and two air cleaner brackets (5),
and three lines (10) from engine fan shroud (6). Discard self-locking nuts.

2. Remove three self-locking nuts (2), six washers (3), three bolts (4), and shroud (6) from muffler
shield (1). Discard self-locking nuts.

ENGINE FAN SHROUD AND INTAKE AIR CLEANER REPLACEMENT 0111 00

0111 00-3
TM 9-2330-330-14&P

3. Remove 6 self locking nuts (11), 12 washers (12), 6 bolts (13), and shroud (6) from engine frame
(14). Discard self-locking nuts.

ENGINE FAN SHROUD INSTALLATION

1. Install shroud (6), 6 bolts (13), 12 washers (12), and 6 new self-locking nuts (11) to frame (14).

2. Install shroud (6), three bolts (4), six washers (3), and three new self-locking nuts (2) to shield (1).

3. Install two air cleaner brackets (5), four bolts (9), eight washers (8), four new self-locking nuts (7),
and three lines (10) to shroud (6).

ENGINE FAN SHROUD AND INTAKE AIR CLEANER REPLACEMENT 0111 00

0111 00-4
TM 9-2330-330-14&P

ENGINE FAN SHROUD AND INTAKE AIR CLEANER REPLACEMENT 0111 00

INTAKE AIR CLEANER INSTALLATION NOTE

Install air filter if necessary (refer to WP 0039 00).

0111 00-5
TM 9-2330-330-14&P
1. Install air cleaner (3), two clamping rings (5), nuts (2), and screws (1) to brackets (4).

2. Install air intake hose (7) and hose clamp (6) to air cleaner (3).

FOLLOW-ON TASKS

1. Install fuel tank (WP 0108 00).

2. Install air restriction indicator (WP 0112 00).

3. Install curbside optic socket box bracket to fan shroud (WP 0050 00).

4. Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0111 00-6
TM 9-2330-330-14&P

AIR CLEANER RESTRICTION INDICATOR REPLACEMENT 0112 00

THIS WP COVERS:
Removal, Installation, Follow-On Task

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Equipment Conditions
Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)

REMOVAL

1. Loosen tube nut (2) from underside of engine shroud (4).

2. Loosen coupling nut (3) from underside of engine shroud (4) and remove air restriction indicator
(1).

0112 00-1
TM 9-2330-330-14&P

AIR CLEANER RESTRICTION INDICATOR REPLACEMENT—Continued 0112 00

INSTALLATION

1. Install indicator (1) to top of engine shroud (4) and tighten coupling nut (3).

2. Tighten tube nut (2) to underside of engine shroud (4).

FOLLOW-ON TASK

Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0112 00-2
TM 9-2330-330-14&P

AIR DUCT HOSE REPLACEMENT 0113 00

THIS WP COVERS:
Removal, Installation, Follow-On Task

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Equipment Conditions
Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)

REMOVAL

1. Loosen hose clamp (2) at air cleaner (1) and disconnect air duct hose (3).

2. Loosen hose clamp (4) at air intake manifold (5) and remove air duct hose (3).

0113 00-1
TM 9-2330-330-14&P

AIR DUCT HOSE REPLACEMENT—Continued 0113 00

INSTALLATION

1. Connect air duct hose (3) on air intake manifold (5) and tighten hose clamp (4).

2. Install opposite end of air duct hose (3) at air cleaner (1) and tighten hose clamp (2).

FOLLOW-ON TASK

Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0113 00-2
TM 9-2330-330-14&P

ENGINE THROTTLE CABLE REPLACEMENT 0114 00

THIS WP COVERS:
Removal, Installation, Follow-On Task

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts Equipment Conditions


Cable ties (AR) (item 98, WP 0175 00) Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)

REMOVAL

NOTE

Remove and discard cable ties as necessary.

1. Loosen screw (3) on cable stop (2) at governor throttle lever (4) and disconnect throttle cable (1).

0114 00-1
TM 9-2330-330-14&P

ENGINE THROTTLE CABLE REPLACEMENT—Continued 0114 00

2. Remove nut (6), washer (5), and throttle cable (1).

INSTALLATION

1. Connect throttle cable (1) and install washer (5) and nut (6).

2. Install cable (1) through cable stop (2) at governor throttle lever (4) and tighten screw (3).

NOTE

Install new cable ties as necessary.

0114 00-2
TM 9-2330-330-14&P

ENGINE THROTTLE CABLE REPLACEMENT—Continued 0114 00

FOLLOW-ON TASK

Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0114 00-3/4 blank


TM 9-2330-330-14&P

MUFFLER AND EXHAUST PIPE REPLACEMENT 0115 00

THIS WP COVERS:
Removal, Installation, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts Equipment Conditions


Gasket (item 49, WP 0175 00) Semitrailer disconnected from prime mover (refer
Self-locking nuts (2) (item 61, WP 0175 00) to WP 0007 00)
Self-locking nuts (8) (item 95, WP 0175 00) Semitrailer grounded (refer to WP 0007 00)
Self-locking nuts (2) (item 115, WP 0175 00) Curbside hose tubes loosened (refer to
WP 0094 00)

REMOVAL

1. Remove two self-locking nuts (3) and gasket (1) from exhaust pipe (4) at exhaust manifold (2).
Discard self-locking nuts and gasket.

0115 00-1
TM 9-2330-330-14&P

MUFFLER AND EXHAUST PIPE REPLACEMENT—Continued 0115 00

2. Remove two self-locking nuts (10), four washers (11), two bolts (12), and muffler (7) from muffler
support (5). Discard self-locking nuts.

3. Remove four nuts (8), two U-bolts (9), and exhaust pipe (5) from muffler (7).

INSTALLATION

1. Install exhaust pipe (5), two U-bolts (9), and four nuts (8) to muffler (7).

2. Install muffler (6), two bolts (12), four washers (11), and two new self-locking nuts (10) to muffler
support (6).

3. Install new gasket (1) and two new self-locking nuts (3) to exhaust pipe (4) at exhaust manifold (2).

0115 00-2
TM 9-2330-330-14&P

MUFFLER AND EXHAUST PIPE REPLACEMENT—Continued 0115 00

FOLLOW-ON TASKS

1. Tighten curbside hose tubes (WP 0094 00)

2. Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0115 00-3/4 blank


TM 9-2330-330-14&P

ALTERNATOR AND MOUNTING BRACKET MAINTENANCE 0116 00

THIS WP COVERS:
Removal, Installation, Adjustment, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts Equipment Conditions


Lockwashers (3) (item 120, WP 0175 00) Semitrailer disconnected from prime mover (refer
Self-locking nuts (3) (item 92, WP 0175 00) to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
Negative terminal disconnected from battery (refer
to WP 0007 00)

REMOVAL

NOTE

Tag all wires prior to disconnecting.

1. Remove three nuts (1), washers (2), and cables (3) from alternator (4).

2. Loosen self-locking nut (6), two washers (7), and bolt (5) at adjuster arm (8).

3. Loosen two self-locking nuts (9), six washers (10), and two bolts (11) at mounting bracket (12).

0116 00-1
TM 9-2330-330-14&P

ALTERNATOR AND MOUNTING BRACKET MAINTENANCE—Continued 0116 00

4. Push alternator (4) toward engine (13) and release belt (15) from pulley (14).

5. Remove three bolts (17), lockwashers (18), washers (19), mounting bracket (12), and alternator (4)
from intermediate housing (20). Discard lockwashers.

6. Remove three self-locking nuts (9 and 6), eight washers (10 and 7), three bolts (5 and 11),
alternator guard (16), mounting bracket (12), and adjuster arm (8) from alternator (4). Discard self-
locking nuts.

0116 00-2
TM 9-2330-330-14&P

ALTERNATOR AND MOUNTING BRACKET MAINTENANCE—Continued 0116 00

INSTALLATION

1. Install mounting bracket (12), bottom bracket of alternator guard (16), two bolts (11), six washers
(10), and two new self-locking nuts (9) to alternator (4). Do not tighten.

2. Install alternator (4), mounting bracket (12), three new lockwashers (18), washers (19), and bolts
(17) to intermediate housing (20).

3. Install top bracket of alternator guard (16), alternator (4), new self-locking nut (6), two washers (7),
and bolt (5) to adjuster arm (8). Do not tighten.

4. Push alternator (4) toward engine (13) far enough to allow belt (15) to be installed on pulley (14).

5. Pull alternator (4) from engine (13) to apply tension to belt (15), and hand tighten nut (6) to adjuster
arm (8) so alternator remains in place.

0116 00-3
TM 9-2330-330-14&P

ALTERNATOR AND MOUNTING BRACKET MAINTENANCE—Continued 0116 00

6. Install three cables (3), washers (2), and nuts (1) to alternator (4).

ADJUSTMENT

1. Loosen three nuts (6 and 9) holding alternator (4) in place.

2. Pull alternator (4) away from engine (13) until tension on belt (15) only allows 1/8 to 1/4 in. (3.2 to
6.4 mm) deflection.

0116 00-4
TM 9-2330-330-14&P

ALTERNATOR AND MOUNTING BRACKET MAINTENANCE—Continued 0116 00

3. Tighten three nuts (6 and 9) to secure alternator (4) in place.

FOLLOW-ON TASKS

1. Reconnect negative battery terminal (WP 0007 00).

2. Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0116 00-5/6 blank


TM 9-2330-330-14&P

ALTERNATOR DRIVE BELT REPLACEMENT 0117 00

THIS WP COVERS:
Removal, Installation, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts Equipment Conditions


Fan belt (item 30, WP 0175 00) Semitrailer disconnected from prime mover (refer
Lockwashers (8) (item 44, WP 0175 00) to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
Negative terminal disconnected from battery (refer
to WP 0007 00)
Alternator removed (refer to WP 0116 00)

REMOVAL

NOTE

It will be necessary to rotate crankshaft to access mounting


screws securing flex plate to alternator drive belt pulley.
Engine is turned using crankshaft pulley bolt.

1. Remove eight screws (1) and lockwashers (2) from ring (3) and flywheel (4). Discard lockwashers.

0117 00-1
TM 9-2330-330-14&P

ALTERNATOR DRIVE BELT REPLACEMENT—Continued 0117 00

2. Separate drivering (5) from rubber element (6) and push drivering toward rear.

3. Maneuver drivebelt (7) through drivering (5) and over rubber element (6).

4. Using two pry bars (9), pry rubber element (6) from flywheel (4) and maneuver drivebelt (7) from
between rubber element and flywheel.

INSTALLATION

1. Using two pry bars (9), pry rubber element (6) from flywheel (4) and maneuver drivebelt (7) down
and around rubber element.

2. Maneuver drivebelt (7) over rubber element (6) and through drivering (5).

3. Position drivebelt (7) on pulley (8).

0117 00-2
TM 9-2330-330-14&P

ALTERNATOR DRIVE BELT REPLACEMENT—Continued 0117 00

CAUTION

Do not fully tighten screws at this time. Screws act as


guides for installing drivering. Failure to follow this
caution could result in damage to equipment.

4. Slide drivering (5) on rubber element (6).

5. Align holes of drivering (5) with mounting holes of flywheel (4) and install eight new lockwashers (2)
and screws (1).

6. Alternately tighten screws (1) to 10.5 lb-ft (14.2 N•m).

FOLLOW-ON TASKS

1. Install alternator (WP 0116 00).

2. Reconnect negative battery terminal (WP 0007 00).

3. Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0117 00-3/4 blank


TM 9-2330-330-14&P

ENGINE ELECTRICAL BOX REPLACEMENT 0118 00

THIS WP COVERS:
Removal, Installation, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts Equipment Conditions


Lockwashers (4) (item 138, WP 0175 00) Semitrailer disconnected from prime mover (refer
Self-locking nuts (4) (item 23, WP 0175 00) to WP 0007 00)
Starwashers (4) (item 101, WP 0175 00) Semitrailer grounded (refer to WP 0007 00)
Negative terminal disconnected from battery (refer
to WP 0007 00)

REMOVAL

NOTE

Tag all wires and conduits prior to disconnection.

1. Loosen two screws (3) at top of engine electrical control box (2) and lower front cover (1).

0118 00-1
TM 9-2330-330-14&P

ENGINE ELECTRICAL BOX REPLACEMENT—Continued 0118 00

2. Remove four nuts (10), starwashers (11), and wires (7) from two circuit breakers (12). Discard
starwashers.

3. Remove four nuts (18), lockwashers (19), and five wires (17) from solenoid (16). Discard
lockwashers.

4. Remove two connectors (13), circuit breaker (14), and nut (15).

5. Remove 16 screws (5) and 22 wires (4) from busbar (6).

6. Remove eight nuts (8) and conduits (9) from control box (2).

0118 00-2
TM 9-2330-330-14&P

ENGINE ELECTRICAL BOX REPLACEMENT—Continued 0118 00

7. Remove four screws (29) and busbar (6) from control box (2).
8. Remove four nuts (28) and two circuit breakers (12) from control box (2).
9. Remove two self-locking nuts (22), washers (23), and solenoid (16) from control box (2). Discard
self-locking nuts.
10. Remove four self-locking nuts (25), four washers (26), four bolts (27), and control box (2) from
bracket (24). Discard self-locking nuts.

0118 00-3
TM 9-2330-330-14&P

ENGINE ELECTRICAL BOX REPLACEMENT—Continued 0118 00

INSTALLATION

1. Install control box (2), four bolts (27), four washers (26), and four self-locking nuts (25) to
bracket (24).

2. Install solenoid (16), two washers (23), and new self-locking nuts (22) to control box (2).

3. Install two circuit breakers (12) and four nuts (28) to control box (2).

4. Install busbar (6) and four screws (29) to control box (2).

0118 00-4
TM 9-2330-330-14&P

ENGINE ELECTRICAL BOX REPLACEMENT—Continued 0118 00

5. Install eight conduits (9) and nuts (8) to control box (2).

6. Install 22 wires (4) and 16 screws (5) to busbar (6).

7. Install nut (15), circuit breaker (14), and two connectors (13).

8. Install five wires (17), four new lockwashers (19), and nuts (18) to solenoid (16).

9. Install four wires (7), new starwashers (11), and nuts (10) on two circuit breakers (12).

0118 00-5
TM 9-2330-330-14&P

ENGINE ELECTRICAL BOX REPLACEMENT—Continued 0118 00

10. Close control box (2) front cover (1) and tighten two screws (3).

FOLLOW-ON TASKS

1. Reconnect negative battery terminal (WP 0007 00).

2. Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0118 00-6
TM 9-2330-330-14&P

STARTER REPLACEMENT 0119 00

THIS WP COVERS:
Removal, Installation, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts Equipment Conditions


Lockwasher (item 123, WP 0175 00) Semitrailer disconnected from prime mover (refer
Lockwashers (2) (item 139, WP 0175 00) to WP 0007 00)
Self-locking nuts (2) (item 88, WP 0175 00) Semitrailer grounded (refer to WP 0007 00)
Negative terminal disconnected from battery (refer
to WP 0007 00)

REMOVAL

1. Remove two self-locking nuts (3), four washers (4), two bolts (5), and shroud (1) from bracket (2).
Discard self-locking nuts.

0119 00-1
TM 9-2330-330-14&P

STARTER REPLACEMENT—Continued 0119 00

2. Remove nut (8), washer (9), lockwasher (10), and wire (7) from solenoid (6). Discard lockwasher.

3. Remove screw (12) and electrical connector (13) from solenoid start terminal (6).

4. Remove two nuts (14), lockwashers (15), and starter (11) from studs (16). Discard lockwashers.

INSTALLATION

1. Install starter (11), two new lockwashers (15), and nuts (14) to studs (16).

2. Install electrical connector (13) and screw (12) to solenoid (6).

3. Install wire (7), new lockwasher (10), washer (9), and nut (8) to solenoid start terminal (6).

4. Install shroud (1), two bolts (5), four washers (4), and two new self-locking nuts (3) to bracket (2).

0119 00-2
TM 9-2330-330-14&P

STARTER REPLACEMENT—Continued 0119 00

FOLLOW-ON TASKS

1. Reconnect negative battery terminal (WP 0007 00).

2. Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0119 00-3/4 blank


TM 9-2330-330-14&P

ENGINE CONTROL PANEL MAINTENANCE 0120 00

THIS WP COVERS:
Removal, Inspection, Installation, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts Equipment Conditions


Compound, silicone (item 6, WP 0174 00) Semitrailer disconnected from prime mover (refer
Lockwashers (3) (item 6, WP 0175 00) to WP 0007 00)
Lockwashers (3) (item 25, WP 0175 00) Semitrailer grounded (refer to WP 0007 00)
Lockwashers (3) (item 56, WP 0175 00) Negative terminal disconnected from battery (refer
Self-locking nuts (2) (item 11, WP 0175 00) to WP 0007 00)
Self-locking nuts (2) (item 12, WP 0175 00)
Self-locking nuts (2) (item 45, WP 0175 00)
Self-locking nuts (2) (item 46, WP 0175 00)
Self-locking nuts (4) (item 116, WP 0175 00)
Self-locking nuts (4) (item 117, WP 0175 00)
Starwashers (5) (item 7, WP 0175 00)
Rivets (4) (item 96, WP 0175 00)
Teflon nuts (6) (item 47, WP 0175 00)

REMOVAL
NOTE
Tag all wires and hoses prior to disconnecting.

1. Remove six screws (1) from control panel frame (3) and pull control panel (2) down.

0120 00-1
TM 9-2330-330-14&P

ENGINE CONTROL PANEL MAINTENANCE—Continued 0120 00

2. Remove two screws (14), lockwashers (15), and disconnect two wires (16) from engine hourmeter
(18). Discard lockwasher.

3. Remove self-locking nut (13), bracket (17), and hourmeter (18) from control panel (2). Discard self-
locking nut.

4. Remove two screws (10), starwashers (11), and disconnect wires (12) from voltmeter (9). Discard
starwashers.

5. Remove two nuts (6), starwashers (7), bracket (8), and voltmeter (9) from control panel (2). Discard
starwashers.

6. Remove three nuts (4) and disconnect wires (5) from tachometer (21).

7. Remove two self-locking nuts (19), bracket (20), and tachometer (21) from control panel (2).
Discard self-locking nuts.

8. Remove four Allen head screws (22), washers (23), and bezel (24) from front of control panel (2).

9. Remove three screws (25), washers (26), and wires (27) from fuel level switch (28).

0120 00-2
TM 9-2330-330-14&P

ENGINE CONTROL PANEL MAINTENANCE—Continued 0120 00

10. Remove five screws (30), washers (31), and disconnect electrical connectors (29) from engine
starter (32) and engine preheat switch (33).

11. Remove three screws (34), lockwashers (35), and toggles (36) from control panel (2). Discard
lockwashers.

12. Remove three nuts (37) and nine washers (38) from engine starter (32), engine preheat switch
(33), and engine run/stop switch (39).

0120 00-3
TM 9-2330-330-14&P

ENGINE CONTROL PANEL MAINTENANCE—Continued 0120 00

13. Remove two nuts (40), four washers (41), and electrical connectors (42) from engine run/stop
switch (39).

14. Remove nut (43), washers (44), nut (45), washer (46), and switch (47) from control panel (2).

0120 00-4
TM 9-2330-330-14&P

ENGINE CONTROL PANEL MAINTENANCE—Continued 0120 00

15. Remove two indicator lights (48), nuts (50), starwashers (51), and indicator light assemblies (49).
Discard starwashers.

16. Remove two self-locking nuts (52), washers (53), screws (54), bracket (55), and socket (56) from
control panel (2). Discard self-locking nuts.

0120 00-5
TM 9-2330-330-14&P

ENGINE CONTROL PANEL MAINTENANCE—Continued 0120 00

NOTE

Place drain pan or suitable container under control panel to catch fuel and oil
spilled from disassembly of hoses.

17. Remove four hose fittings (58) from three gages (57).

18. Remove four teflon nuts (59), brackets (60), and two gages (57) from control panel (2). Discard
teflon nuts.

19. Remove two self-locking nuts (61), two screws (62), and gage (63) from control panel (2). Discard
self-locking nuts.

0120 00-6
TM 9-2330-330-14&P

ENGINE CONTROL PANEL MAINTENANCE—Continued 0120 00

20. Remove silicone bead (64) from edges of cutout (65) at control panel rear (2). Discard silicone.

21. Remove four self-locking nuts (66), eight washers (67), four bolts (68), and control panel (2) from
semitrailer. Discard self-locking nuts.

22. Remove four self-locking nuts (69), screws (70), and control panel plate (71) from control panel (2).
Discard self-locking nuts.

0120 00-7
TM 9-2330-330-14&P

ENGINE CONTROL PANEL MAINTENANCE—Continued 0120 00

23. Remove four rivets (72) and engine operating instruction plate (73) from control panel lid (74).
Discard rivets.

INSPECTION

Check all instruments for broken glass, damaged or broken terminals, corrosion, and damage to cases
and tubes. Replace damaged instrumentation. Check wiring for fraying, breaks or damaged insulation.
Check hoses for leaks, tears or other damage. Replace damaged wiring or hoses.

INSTALLATION

1. Install engine operating instruction plate (73) and four new rivets (72) to control panel lid (74).

2. Install control panel plate (71), four screws (70), and new self-locking nuts (69) to control panel (2).

0120 00-8
TM 9-2330-330-14&P

ENGINE CONTROL PANEL MAINTENANCE—Continued 0120 00

3. Install control panel (2), four bolts (68), eight washers (67), and four new self-locking nuts (66) to
semitrailer.

4. Apply new silicone bead (64) to edges of cutout (65) at the control panel rear (2).

5. Install gage (63), two screws (62), and two new self-locking nuts (61) to control panel (2).

6. Install three gages (57), six brackets (60), and new teflon nuts (59) to control panel (2).

7. Install four hose fittings (58) to three gages (57).

0120 00-9
TM 9-2330-330-14&P

ENGINE CONTROL PANEL MAINTENANCE—Continued 0120 00

8. Install socket (56), bracket (55), two screws (54), washers (53), and new self-locking nuts (52) to
control panel (2).

9. Install two indicator light assemblies (49), new starwashers (51), nuts (50), and two indicator lights
(48) to control panel (2).

0120 00-10
TM 9-2330-330-14&P

ENGINE CONTROL PANEL MAINTENANCE—Continued 0120 00

10. Install switch (47), washer (46), nut (45), washer (44), and nut (43) to control panel (2).

11. Install two electrical connectors (42), four washers (41), and two nuts (40) to engine
run/stop switch (39).

0120 00-11
TM 9-2330-330-14&P

ENGINE CONTROL PANEL MAINTENANCE—Continued 0120 00

12. Install nine washers (38) and three nuts (37) to engine run/stop switch (39), engine preheat switch
(33), and engine starter (32).

13. Install three toggles (36), new lockwashers (35), and screws (34) to control panel front (2).

14. Connect five electrical connectors (29), washers (31), and screws (30) to engine preheat (33) and
engine starter (32) switches.

0120 00-12
TM 9-2330-330-14&P

ENGINE CONTROL PANEL MAINTENANCE—Continued 0120 00

15. Install three wires (27), washers (26), and screws (25) on fuel level switch (28).

16. Install bezel (24), four washers (23), and Allen head screws (22) on control panel (2).

0120 00-13
TM 9-2330-330-14&P

ENGINE CONTROL PANEL MAINTENANCE—Continued 0120 00

17. Install tachometer (21), bracket (20), and two new self-locking nuts (19) to control panel (2).
18. Connect three wires (5) and nuts (4) to tachometer (21).
19. Install voltmeter (9), bracket (8), two new star washers (7), and nuts (6) to control panel (2).
20. Connect two wires (12), new starwashers (11), and screws (10) to voltmeter (9).
21. Install hourmeter (18), bracket (17), and new self-locking nut (13) to control panel (2).
22. Connect two wires (16), new lockwashers (15), and screws (14) to hourmeter (18).

23. Install six screws (1) and control panel front cover (2) to control panel frame (3).

FOLLOW-ON TASKS
1. Reconnect negative battery terminal (WP 0007 00).
2. Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0120 00-14
TM 9-2330-330-14&P

FUEL LEVEL SENSOR AND SENSOR TUBE MAINTENANCE 0121 00

THIS WP COVERS:
Removal, Disassembly, Assembly, Installation, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts Equipment Conditions


Gaskets (2) (item 127, WP 0175 00) Semitrailer disconnected from prime mover (refer
Lockwasher (2) (item 140, WP 0175 00) to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
Negative terminal disconnected from battery (refer
to WP 0007 00)

REMOVAL

NOTE

Tag all wires prior to disconnecting.

1. Loosen three screws (1) and open cover (2).

2. Disconnect six sensor wires (4) and one ground wire (3) from sensor (5).

0121 00-1
TM 9-2330-330-14&P

FUEL LEVEL SENSOR AND SENSOR TUBE MAINTENANCE—Continued 0121 00

3. Unscrew conduit nut (6) and remove conduit (7) from sensor (5).

4. Remove two bolts (8), lockwashers (9), coupling halves (10), and plate (11) from support bracket
(12). Discard lockwashers.

5. Remove five screws (14), gasket (15), sensor tube (13), and sensor (5) from semitrailer. Discard
gasket.

DISASSEMBLY

Remove two nuts (16), washers (17), bolts (18), clamp halves (19), gasket (20), and separate sensor
tube (13) from sensor (5). Discard gasket.

ASSEMBLY

Install new gasket (20), sensor tube (13), sensor (5), clamp halves (19), two bolts (18), washers (17), and
nuts (16).

0121 00-2
TM 9-2330-330-14&P

FUEL LEVEL SENSOR AND SENSOR TUBE MAINTENANCE—Continued 0121 00

INSTALLATION

1. Install new gasket (15), sensor tube (13), sensor (5), and five screws (14).

2. Install plate (11), coupling halves (10), two new lockwashers (9), and bolts (8) to support
bracket (12).

3. Install conduit (7) and conduit nut (6) to sensor (5).

4. Connect six sensor wires (4) and one ground wire (3) to sensor (5).

5. Close cover (2) and tighten three screws (1).

FOLLOW-ON TASKS

1. Reconnect negative battery terminal (WP 0007 00).

2. Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0121 00-3/4 blank


TM 9-2330-330-14&P

VAPOR RECOVERY SYSTEM REPLACEMENT 0122 00

THIS WP COVERS:
Removal, Installation, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts References
Compound, antiseize (item 3, WP 0174 00) WP 0130 00
Gasket (item 79, WP 0175 00)
Gasket (item 80, WP 0175 00) Equipment Conditions
Seals (2) (item 129, WP 0175 00) Semitrailer disconnected from prime mover (refer to
Self-locking nuts (16) (item 60, WP 0175 00) WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
Brake interlock valve removed (refer to WP 0072 00)
Rear hazard plate, remove (WP 0102 00)

REMOVAL
WARNING

Remove vent cap from either side of vapor recovery


tube and open emergency valve A to vent tank.

1. Remove two nuts (6) and band clamp (5) from cap (4).

2. Remove two hose clamps (2) and hose (3) from hose flange (1) and cap (4).

0122 00-1
TM 9-2330-330-14&P

VAPOR RECOVERY SYSTEM REPLACEMENT—Continued 0122 00

3. Remove eight self-locking nuts (10), washers (9), vent valve (11), and gasket (13) from vent flange
(12). Discard self-locking washers and gasket.

4. Remove eight screws (8), hose flange (1), and gasket (14) from rollover rails (7). Discard gasket.

5. Remove six self-locking nuts (24), washers (25), three U-bolts (26), and pipe (27) from three
brackets (23). Discard self-locking nuts.

6. Remove four nuts (19), bolts (20), two seals (21), and split pipe couplings (22) from pipe (18).
Discard seals.

7. Remove two self-locking nuts (15), washers (16), U-bolt (17), and pipe (18) from semitrailer.
Discard self-locking nuts.

0122 00-2
TM 9-2330-330-14&P

VAPOR RECOVERY SYSTEM REPLACEMENT—Continued 0122 00

INSTALLATION

1. Install pipe (18), U-bolt (17), two washers (16), and new self-locking nuts (15) to semitrailer.

2. Install two split pipe couplings (22), new seals (21), four bolts (20), and nuts (19) to pipe (18).

3. Install pipe (27), three U-bolts (26), six washers (25), and new self-locking nuts (24) to three
brackets (23).

0122 00-3
TM 9-2330-330-14&P

VAPOR RECOVERY SYSTEM REPLACEMENT—Continued 0122 00

4. Install hose flange (1), new gasket (14), and eight screws (8) to rollover rails (7).

NOTE

Apply antiseize compound to threads of vent valve


mounting studs.

5. Install new gasket (13), vent valve (11), eight washers (9), and new self-locking nuts (10) to vent
flange (12).

6. Install hose (3) and hose clamps (2) to flange (1) and cap (4).

7. Install band clamp (5) and two nuts (6) to cap (4).

0122 00-4
TM 9-2330-330-14&P

VAPOR RECOVERY SYSTEM REPLACEMENT—Continued 0122 00

FOLLOW-ON TASKS

1. Install brake interlock valve (WP 0072 00).

2. Install rear hazard placard (WP 0102 00).

3. Adjust vent valve push rod (WP 0130 00).

4. Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0122 00-5/6 blank


TM 9-2330-330-14&P

HUBODOMETER REPLACEMENT 0123 00

THIS WP COVERS:
Removal, Installation

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts Equipment Conditions


Lockwashers (2) (item 121, WP 0175 00) Semitrailer disconnected from prime mover (refer
to WP 0007 00)

REMOVAL

NOTE

Record mileage and date prior to removing hubodometer.

1. Remove two bolts (6) and lockwashers (5) from bracket (2). Discard lockwashers.

2. Remove nut (4), washer (3), and hubodometer (1) from bracket (2).

0123 00-1
TM 9-2330-330-14&P

HUBODOMETER REPLACEMENT—Continued 0123 00

INSTALLATION

1. Install hubodometer (1), washer (3), and nut (4) to bracket (2).

2. Install bracket (2), two new lockwashers (5), and bolts (6).

END OF TASK

0123 00-2
TM 9-2330-330-14&P

FILTER/SEPARATOR REPLACEMENT 0124 00

THIS WP COVERS:
Removal, Installation, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
Forklift truck (item 1, WP 0171 00)
Materials/Parts Suitable container (item 1, WP 0171 00)
Compound, thread sealing (item 7, WP 0174 00)
Clips (AR) (item 98, WP 0175 00) Personnel Required
Seals (2) (item 143, WP 0175 00) Two
Self-locking nuts (4) (item 57, WP 0175 00)

Equipment Conditions
Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
Negative terminal disconnected from battery (refer
to WP 0007 00)
Semitrailer fuel tank drained (refer to WP 0007 00)
Fluid regulating (relief) valve removed (refer to
WP 0126 00)
N valve sump plate removed (WP 0060 00)

REMOVAL

1. Close valve (2) at side of filter/separator (1).

0124 00-1
TM 9-2330-330-14&P

FILTER/SEPARATOR REPLACEMENT—Continued 0124 00

2. Place suitable container under filter/separator (1), remove plug to assist draining, and open valve
(13) to drain any residual fuel.

3. Remove four nuts (9), bolts (10), two split couplings (11), and seals (12) from filter/separator (1).
Discard seals.

4. Remove four fittings (5) from filter/separator (1).

5. Remove clips (4) from brackets (3) at top of filter/separator (1). Discard clips.

WARNING

Position forklift under filter/separator to support weight.


Failure to follow this warning could result in injury in
personnel or damage to equipment.

6. Remove four self-locking nuts (6), washers (7), two mounting brackets (8), and filter/separator (1)
from semitrailer. Discard self-locking nuts.

INSTALLATION

1. Install filter/separator (1), two mounting brackets (8), four washers (7), and new self-locking nuts (6)
to semitrailer.

2. Install four fittings (5) on filter/separator (1).

3. Install two new seals (12), split couplings (11), four bolts (10), and nuts (9) to filter/separator (1).

0124 00-2
TM 9-2330-330-14&P

FILTER/SEPARATOR REPLACEMENT—Continued 0124 00

4. Install clips (4) to brackets (3) at top of filter/separator (1).


NOTE

Apply thread sealing compound to threads of plug.

5. Close valve (13) and install plug.

FOLLOW-ON TASKS

1. Install N valve sump plate (WP 0060 00).

2. Install fluid regulating (relief) valve (WP 0126 00).

3. Reconnect negative battery terminal (WP 0007 00).

4. Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0124 00-3/4 blank


TM 9-2330-330-14&P

FILTER/SEPARATOR FILTER ELEMENTS MAINTENANCE 0125 00

THIS WP COVERS:
Removal, Disassembly, Assembly, Installation, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
Suitable container (item 1, WP 0171 00)
Materials/Parts
Compound, thread sealing (item 7, WP 0174 00) Personnel Required
Antipilferage seals (2) (item 5, WP 0175 00) Two
Gasket (item 2, WP 0175 00)
Gaskets (5) (item 8, WP 0175 00) Equipment Conditions
Gaskets (5) (item 9, WP 0175 00) Semitrailer disconnected from prime mover (refer
Lockwashers (12) (item 26, WP 0175 00) to WP 0007 00)
Lockwashers (7) (item 27, WP 0175 00) Semitrailer grounded (refer to WP 0007 00)
Semitrailer fuel tank drained (refer to WP 0007 00)
All fuel dispensing valves closed (refer to
WP 0007 00)
Negative terminal disconnected from battery (refer
to WP 0007 00)

REMOVAL
1. Position suitable container in place under filter/separator (1), remove plug to assist draining, open
manual drain valve N (2), and drain any fluid from filter/separator (1). Close manual valve N (2)
after filter/separator (1) is drained.

0125 00-1
TM 9-2330-330-14&P

FILTER/SEPARATOR FILTER ELEMENTS MAINTENANCE—Continued 0125 00

2. Remove two antipilferage seals (3) from four drilled bolts (4) at top and bottom of access cover (5).
Discard seals.

3. Remove 12 nuts (7), 24 washers (9), 12 lockwashers (8), bolts (4), and gasket (6) from access
cover (5). Discard lockwashers and gasket.

0125 00-2
TM 9-2330-330-14&P

FILTER/SEPARATOR FILTER ELEMENTS MAINTENANCE—Continued 0125 00

4 At left side of filter/separator (1), remove seven nuts (13), lockwashers (12), washers (11), and
retaining plate (10) from seven support rods (15). Discard lockwashers.

5. Remove five spring tension clips (14) and filter assemblies (16) from seven support rods (15).

6. At right side of filter/separator (1), remove 15 retainer nuts (19) from 15 filter elements (17) and
slide elements off 15 guide pipes (18). Discard elements (17) IAW local HAZMAT Procedures.

0125 00-3
TM 9-2330-330-14&P

FILTER/SEPARATOR FILTER ELEMENTS MAINTENANCE—Continued 0125 00

DISASSEMBLY

1. Remove gasket (26), adapter (25), gasket (24), go-no go fuse mounting plate (23), gasket (22),
three go-no go fuses (20), and fuse bracket (21) from filter assembly (16). Discard gaskets and
go-no go fuses IAW local HAZMAT Procedures. Clean and replace filter assembly (16) if
damaged.

2. Repeat step 1 for four remaining filter assemblies (16).

NOTE

Step 3 is not required if full assembly is being reused.

3. Remove nut (28), lockwasher (29), washer (30), guide bar (27), washer (31), and bolt (32) from
retaining plate (10). Discard lockwasher.

FILTER/SEPARATOR FILTER ELEMENTS MAINTENANCE—Continued 0125 00

0125 00-4
TM 9-2330-330-14&P

CLEANING/INSPECTION

1. Rinse inside of filter separator with a clean gallon of the fuel being carried in tanker.

2. Wipe out inside of filter separator and all components being reused with a clean lint free cloth.

3. Inspect for damaged support rods and guide pipes.

4. Inspect water detection float for damage and free movement.

ASSEMBLY

NOTE

Step 1 is not required if full assembly is being reused.

1. Install bolt (32), washer (31), guide bar (27), washer (30), new lockwasher (29), and nut (28) to
retaining plate (10).

2. Install gasket (24) and go- no go fuse mounting plate (23) into adapter (25).

3. Lubricate O-ring on bottom of three new go-no go fuses (20) and mount mounting plate (23).

4. Install gasket (22) over new go-no go fuses (20) and push into adapter (25).

5. Install fuse bracket (21) onto go-no go fuses (20).

6. Install fuse canister (16) over go-no go fuses (20).

7. Repeat steps 2 through 6 for four remaining filter assemblies (16).

0125 00-5
TM 9-2330-330-14&P

FILTER/SEPARATOR FILTER ELEMENTS MAINTENANCE—Continued 0125 00

INSTALLATION

1. Install gasket (26) on end of filter assembly (16).

2. Install five filter assemblies (16) and spring tension clips (14) in sequence shown below onto seven
support rods (15).

3. Install retaining plate (10), seven washers (11), new lockwashers (12), and nuts (13) to seven
support rods (15).

FILTER/SEPARATOR FILTER ELEMENTS MAINTENANCE—Continued 0125 00


0125 00-6
TM 9-2330-330-14&P

4. Install 15 retainer nuts (19) to 15 filter elements (17) and slide filter elements (17) onto 15 guide
pipes (18).

0125 00-7
TM 9-2330-330-14&P

FILTER/SEPARATOR FILTER ELEMENTS MAINTENANCE—Continued 0125 00

5. Install new gasket (6), 12 bolts (4), new lockwashers (8), 24 washers (9), and 12 nuts (7) to access
cover (5).

0125 00-8
TM 9-2330-330-14&P

FILTER/SEPARATOR FILTER ELEMENTS MAINTENANCE—Continued 0125 00

6. Install two new antipilferage seals (3) to four drilled bolts (4) at top and bottom of access cover (5).

NOTE

Apply thread sealing compound to threads of plug.

7. Install plug.

FOLLOW-ON TASKS

1. Reconnect negative battery terminal (WP 0007 00).

2. Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0125 00-9/10 blank


TM 9-2330-330-14&P

FLUID REGULATING (RELIEF) AND FUEL SAMPLING VALVE REPLACEMENT 0126 00

THIS WP COVERS:
Removal, Installation, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
Suitable container (item 1, WP 0171 00)
Materials/Parts
Compound, thread sealing (item 7, WP 0174 00) Equipment Conditions
Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
Negative terminal disconnected from battery (refer
to WP 0007 00)
All valves closed

RELIEF VALVE REMOVAL

WARNING

Read and observe all safety precautions listed in the Warning


Summary before performing any maintenance on filter
separator. Make sure semitrailer is grounded to an approved
(earth) ground and is safe to proceed. Failure to follow this
warning may cause a spark to ignite, resulting in serious injury
or death to personnel.

NOTE

Place suitable container under filter/separator.

0126 00-1
TM 9-2330-330-14&P

FLUID REGULATING (RELIEF) AND FUEL SAMPLING VALVE REPLACEMENT—Continued 0126 00

1. Remove fluid regulating valve (2) from top of filter separator (1).

2. Plug opening in top of filter separator (1) with plug from cap and plug set.

RELIEF VALVE INSTALLATION

1. Remove plug from opening in top of filter separator (1).

NOTE

Apply thread sealing compound to threads of valve.

2. Install fluid regulating valve (2) in top of filter separator (1).

FLUID REGULATING (RELIEF) AND FUEL SAMPLING VALVE REPLACEMENT—Continued 0126 00

0126 00-2
TM 9-2330-330-14&P

FUEL SAMPLING VALVE REMOVAL

1. Disconnect hose (4) from fuel sampling valve (3).

2. Remove fuel sampling valve (3) from top of filter separator (1).

3. Plug opening in top of filter separator (1) with plug from cap and plug set.

FUEL SAMPLING VALVE INSTALLATION

1. Remove plug from opening in top of filter separator (1).

NOTE

Apply thread sealing compound to threads of valve.

2. Install fuel sampling valve (3) in top of filter separator (1).

3. Connect hose (4) to fuel sampling valve (3).

FOLLOW-ON TASKS

1. Reconnect negative battery terminal (WP 0007 00).

2. Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0126 00-3/4blank
TM 9-2330-330-14&P

VOLUMETRIC METER AND PIPING REPLACEMENT 0127 00

THIS WP COVERS:
Removal, Installation, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
Suitable container (item 1, WP 0171 00)
Materials/Parts
Gaskets (4) (item 1, WP 0175 00) Personnel Required
Lockwashers (22) (item 122, WP 0175 00) Two
Seals (2) (item 75, WP 0175 00)
Equipment Conditions
Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
Semitrailer fuel tank drained (refer to WP 0007 00)
Negative terminal disconnected from battery (refer
to WP 0007 00)
P or R valve removed (refer to WP 0129 00)

REMOVAL
NOTE

• There are two volumetric meters assemblies and they


are both replaced the same way. This procedure replaces
one volumetric meter assembly.

• Place a drain pan or a suitable container under the split


coupling flanges and the meter assembly during removal.

0127 00-1
TM 9-2330-330-14&P

VOLUMETRIC METER AND PIPING REPLACEMENT—Continued 0127 00

1. Remove two nuts (12), bolts (13), split coupling (10), and seal (11) from pipe (14). Discard seal.

2. Remove four nuts (8), lockwashers (9), flange (7), and gasket (6) from volumetric meter assembly
(1). Discard lockwashers and gasket.

3. Remove four nuts (5), lockwashers (4), flange (3), and gasket (2) from meter assembly (1). Discard
lockwashers and gasket.

WARNING

Volumetric meter assembly is very heavy. Get help to lift


meter assembly from semitrailer.

4. Remove three bolts (15), lockwashers (16), and meter assembly (1) from semitrailer. Discard
lockwashers.

0127 00-2
TM 9-2330-330-14&P

VOLUMETRIC METER AND PIPING REPLACEMENT—Continued 0127 00

INSTALLATION
WARNING

Volumetric meter assembly is very heavy. Get help to


lift meter assembly on to semitrailer.

1. Install meter assembly (1), three new lockwashers (16), and bolts (15) to semitrailer.

2. Install new gasket (2), flange (3), four new lockwashers (4), and nuts (5) to meter assembly (1).

3. Install new gasket (6), flange (7), four new lockwashers (9), and nuts (8) to meter assembly (1).

4. Install new seal (11), split coupling (10), two bolts (13), and nuts (12) to pipe (14).

FOLLOW-ON TASKS

1. Install P or R valve (WP 0129 00).

2. Reconnect negative battery terminal (WP 0007 00).

3. Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0127 00-3/4 blank


TM 9-2330-330-14&P

G AND M VALVES REPLACEMENT 0128 00

THIS WP COVERS:
Removal, Installation, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
Suitable container (item 1, WP 0171 00)
Materials/Parts
Seals (4) (item 80, WP 0175 00) Equipment Conditions
Self-locking nuts (16) (item 87, WP 0175 00) Semitrailer disconnected from prime mover (refer
to WP 0007 00)
References Semitrailer grounded (refer to WP 0007 00)
WP 0133 00 Semitrailer fuel tank drained (refer to WP 0007 00)
Negative terminal disconnected from battery (refer
to WP 0007 00)

REMOVAL
NOTE

• The G & M valves are both replaced the same way.


This procedure replaces the G valve.

• Place a suitable container under valve prior to removal.

• It may be necessary to loosen piping control components


(refer to WP 0133 00) prior to removal of valve.

0128 00-1
TM 9-2330-330-14&P

G AND M VALVES REPLACEMENT—Continued 0128 00

1. Remove 8 self-locking nuts (1), 16 washers (2), 6 bolts (4) and 2 studs (6), 2 seals (5), and valve
(3). Discard self-locking nuts and seals.

INSTALLATION

1. Install valve (3), 2 new seals (5), 6 bolts (4) and 2 studs (6), 16 washers (2), and 8 new self-locking
nuts (1).

FOLLOW-ON TASKS

1. Reconnect negative battery terminal (WP 0007 00).

2. Tighten any loosened components (WP 0133 00).

3. Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0128 00-2
TM 9-2330-330-14&P

P AND R VALVES REPLACEMENT 0129 00

THIS WP COVERS:
Removal, Installation, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts Equipment Conditions


Gaskets (2) (item 81, WP 0175 00) Semitrailer disconnected from prime mover (refer
Lockwashers (8) (item 91, WP 0175 00) to WP 0007 00)
Seals (4) (item 85, WP 0175 00) Semitrailer grounded (refer to WP 0007 00)
Self-locking nuts (12) (item 93, WP 0175 00) Semitrailer fuel tank drained (refer to WP 0007 00)
Negative terminal disconnected from battery (refer
to WP 0007 00)

REMOVAL

NOTE

There are two valves and they are replaced the same way.
This procedure covers the R valve.

1. Remove four nuts (9), lockwashers (8), gasket (10), and pipe (7) from meter (1). Discard
lockwashers and gasket.

2. Remove 6 self-locking nuts (2), 12 washers (3), 6 bolts (4), 2 seals (5), and valve (6). Discard self-
locking nuts and seals.

0129 00-1
TM 9-2330-330-14&P

P AND R VALVES REPLACEMENT—Continued 0129 00

INSTALLATION

1. Install valve (6), 2 new seals (5), 6 bolts (4), 12 washers (3), and 6 new self-locking nuts (2).

2. Install pipe (7), new gasket (10), four new lockwashers (8), and nuts (9) to meter (1).

FOLLOW-ON TASKS

1. Reconnect negative battery terminal (WP 0007 00).

2. Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0129 00-2
TM 9-2330-330-14&P

EMERGENCY VALVE MAINTENANCE 0130 00

THIS WP COVERS:
Removal, Installation, Adjustment, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
Suitable container (item 1, WP 0171 00)
Materials/Parts
Compound, antiseize (item 3, WP 0174 00) Personnel Required
Gaskets (2) (items 29 and 104, WP 0175 00) Two
Seal (item 105, WP 0175 00)
Self-locking nuts (8) (item 24, WP 0175 00) Equipment Conditions
O-ring (items 3 and 14 WP 0271 00) Semitrailer disconnected from prime mover (refer
Preformed packing (item 9 WP 0271 00) to
Wipe ring (item 10 WP 0271 00) WP 0007 00)
Seal (item 41 WP 0271 00) Semitrailer grounded (refer to WP 0007 00)
Gasket (item 42 WP 0271 00) Negative terminal disconnected from battery (refer
to WP 0007 00)
Fuel tank drained (refer to WP 0007 00)
References
WP 0139 00

0130 00-1
TM 9-2330-330-14&P

EMERGENCY VALVE MAINTENANCE—Continued 0130 00

REMOVAL
NOTE

Place suitable container under emergency valve prior to removal.

1. Remove two nuts (13), fuse plate (16), reinforcing plate (17) U-bolt (14), and cable (15) from lever
(1).

2. Remove fitting (10), and cable (15) from cable support (11).

3. Remove split coupling (7), two bolts (5), nuts (6), and seal (8) from pipe (9). Discard seal.

CAUTION

• Assistance may be necessary when removing elbow and emergency valve.

• Elbow and emergency valve may not come down together. If they do not
pressure MUST be applied to keep the emergency valve in place until it is
removed.

4. Remove eight self-locking nuts (2), washers (3), and elbow (12) from studs (4). Discard self-locking
nuts.

0130 00-2
TM 9-2330-330-14&P

EMERGENCY VALVE MAINTENANCE—Continued 0130 00

5. Lower internal valve (21) to access line (19) and fitting (18).

6. Remove line (19) and fitting (18) from internal valve (21).

7. Remove internal valve (21), push rod (20), and two gaskets (22). Discard gaskets.

EMERGENCY VALVE MAINTENANCE—Continued 0130 00

0130 00-3
TM 9-2330-330-14&P

DISASSEMBLY

EMERGENCY VALVE MAINTENANCE—Continued 0130 00

1. Remove the six screws (4) and washers (5) from the bonnet (6).

2. Rotate the bonnet slightly in either direction and pull it from the body (15).

0130 00-4
TM 9-2330-330-14&P
3. Hold spring pin (9) and remove rod (14) by unscrewing it.

CAUTION

Do NOT drop piston while removing it.

4. Remove piston (11) and spring (10).

5. Remove o-ring (7) from bonnet (6). Discard o-ring.

6. Hold spring pin (9) while unscrewing housing (1). Remove housing (1) from bonnet (6).

7. Remove wipe ring (2) and quad-ring (3) from bonnet (6). Discard wipe ring and quad-ring.

8 Remove o-ring (12) and seal (13) from body (15). Discard o-ring and seal.

NOTE

Step 9 is not required unless screen is damaged.

9. Remove screws (14), nuts (18), and screen (20).

NOTE

Step 10 is only required if plug is leaking.

10. Remove plug (25) and gasket (21) from bonnet (6). Discard gasket.

11. Unscrew pilot valve (22) and gasket (21) from bonnet (6). Discard gasket.

EMERGENCY VALVE MAINTENANCE—Continued 0130 00

12. Remove o-ring (26). Discard o-ring.

13. Remove screw (33), nut (28), and pull lever (32) from valve assembly.

14. Remove bushing (30), o-ring (29), and quad-ring (31) from valve. Discard o-ring and quad-ring.

15. Rotate shaft assembly (36) counter-clockwise to line up pins on shaft assembly to allow it to be
0130 00-5
TM 9-2330-330-14&P
removed from the body.

NOTE

Steps 16-17 are only required if parts are damaged or leaking.

16. Remove pins (35) from shaft assembly (36).

17. Remove cotter pins (43), links (40 and 41), and cam (39). Discard cotter pins.

Inspection

1. Inspect all components for scratches and damage that may cause leaks.

2. Replace any damaged components.

EMERGENCY VALVE MAINTENANCE—Continued 0130 00

ASSEMBLY

0130 00-6
TM 9-2330-330-14&P

NOTE

Steps 1-2 are only required if parts were removed.

1. Install cam (39), links (40 and 41), and new cotter pins (43).

2. Install pins (35) in shaft assembly (36).

3. Rotate shaft assembly (36) clockwise to line up pins on shaft assembly to allow it to be installed in
the body.

4. Install new o-ring (29), new quad-ring (31), and bushing (30), in valve.

5. Install pull lever (32), screw (33), and nut (28) in valve assembly.

6. Install new o-ring (26).

EMERGENCY VALVE MAINTENANCE—Continued 0130 00

0130 00-7
TM 9-2330-330-14&P

EMERGENCY VALVE MAINTENANCE—Continued 0130 00

7. Install new gasket (21) and pilot valve (22) in bonnet (6).

NOTE

Step 9 is only required if plug was removed.

0130 00-8
TM 9-2330-330-14&P
8. Install new gasket (21) and plug (25).

NOTE

Step 10 is not required unless screen was removed.

9. Install screen (20), nuts (18), and screws (19).

CAUTION

Seal must be installed with the seal flange toward the valve body to avoid leakage.

10. Install new seal (13) and o-ring (12) in body (15).

11. Install new quad-ring (3) and new wipe ring (2) on bonnet (6).

12. Hold spring pin while screwing housing (1) onto bonnet (6).

13. Install new o-ring (7) in bonnet (6).

CAUTION

Do NOT drop piston while installing it.

14. Install spring (10) and piston (11).

15. Hold spring pin (9) and attach rod (14).

16. Rotate the bonnet (6) slightly in either direction and push it on the body (15).

17. Install six screws (4) and washers (5) on the bonnet (6).

EMERGENCY VALVE MAINTENANCE—Continued 0130 00

INSTALLATION

1. Place push rod (20) and new gasket (22) to internal valve (21).

NOTE

• Have an assistant guide top of push rod into vent valve at top of tank.

• Apply antiseize compound to threads.

0130 00-9
TM 9-2330-330-14&P
2. Install line (19) and fitting (18) to internal valve (21).

3. Install new gasket (22), elbow (12), eight washers (3), and new self-locking nuts (2) to studs (4).

4. Install new seal (8), two nuts (6), bolts (5), and split coupling (7) to pipe (9).

5. Install fitting (10) and cable (15) to cable support (11).

6. Install cable (15), U-bolt (14), reinforcing plate (16), fuse plate (17), and two nuts (13) to lever (1).

EMERGENCY VALVE MAINTENANCE—Continued 0130 00

0130 00-10
TM 9-2330-330-14&P

ADJUSTMENT

Reach down through manhole and grasp push rod to verify push rod has slight up and down movement.

FOLLOW-ON TASKS

1. Adjust emergency valve cable (WP 0139 00).

2. Reconnect negative battery terminal (WP 0007 00).

3. Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0130 00-11/12 blank


TM 9-2330-330-14&P

HIGH LEVEL SHUTOFF SENSOR AND FILTER REPLACEMENT 0131 00

THIS WP COVERS:
Removal, Installation, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Equipment Conditions Materials/Parts


Semitrailer grounded (refer to WP 0007 00) Hose clips (Item 6, WP 0275 00)
Semitrailer fuel tank drained (refer to WP 0007 00)
Manhole cover removed (refer to WP 0098 00)

SENSOR REMOVAL

NOTE

• Manhole cover removal is only required for sensor


replacement.

• Tie up lines for ease of maintenance.

1. Remove two lines (1) from fittings (2) on sensor (3).

0131 00-1
TM 9-2330-330-14&P

HIGH LEVEL SHUTOFF SENSOR AND FILTER REPLACEMENT—Continued 0131 00

2. Measure and record distance from top inside roof of tank to centerline of fitting.

3. Remove lower nut (5), washer (4), and sensor (3) from rod (6).

4. Remove two fittings (2) from sensor (3).

SENSOR INSTALLATION

1. Install two fittings (2) to sensor (3).

2. Install sensor (3), washer (4), and nut (5) to rod (6). Verify measurement.

3. Install two lines (1) to fittings (2) on sensor (3).

HIGH LEVEL SHUTOFF SENSOR AND FILTER REPLACEMENT—Continued 0131 00

0131 00-2
TM 9-2330-330-14&P

FILTER REMOVAL

1. Cut clips (8) from hose (9) on both ends of filter (7). Discard Clips.

2. Remove filter (7) from hose (9).

FILTER INSTALLATION

1. Insert new clips (8) on each hose (9) end.

2. Install filter (7) on hose (9) and secure by crimping clips (8).

FOLLOW-ON TASKS

1. Install manhole cover (WP 0098 00).

2. Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0131 00-3/4blank
TM 9-2330-330-14&P

FLANGE AND PIPING MANIFOLDS, HANDWHEELS, AND 0132 00


F, E, AND B VALVES REPLACEMENT

THIS WP COVERS:
Valve Removal, Valve Installation, Handwheel Removal, Handwheel Installation, Follow-On Task

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
Suitable container (item 1, WP 0171 00)
Materials/Parts
Gaskets (7) (item 80, WP 0175 00) Equipment Conditions
Self-locking nuts (48) (item 87, WP 0175 00) Semitrailer disconnected from prime mover (refer to
WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
Fuel tank drained (refer to WP 0007 00)

NOTE
Use this task to replace F, E, and B valves and handwheel.
F valve and handwheel is shown.
VALVE REMOVAL
Remove 16 screws (3), self-locking nuts (1), washers (2), 2 gaskets (5), and F valve (6) from piping (4).
Discard self-locking nuts and gaskets.
VALVE INSTALLATION
Install F valve (6) and 2 new gaskets (5) on piping (4) with 16 screws (3), new self-locking nuts (1), and
washers (2).

0132 00-1
TM 9-2330-330-14&P

FLANGE AND PIPING MANIFOLDS, HANDWHEELS, AND 0132 00


F, E, AND B VALVES REPLACEMENT

FLANGE MANIFOLD REMOVAL


1. Remove 8 screws (3), self-locking nuts (1), washers (2), gasket (5), and roadside bottom load adapter
(10) from flange manifold (13). Discard self-locking nuts and gaskets.

2. Remove 8 screws (3), self-locking nuts (1), washers (2), and gasket (5) from E valve (6). Discard self-
locking nuts and gaskets.

3. Remove 2 screws (11) and self-locking nuts (12) from cabinet frame. Discard self-locking nuts.

4. Remove piping clamp and flange manifold (13).


FLANGE MANIFOLD INSTALLATION
1. Install flange manifold (13) and piping clamp.

2. Install 2 screws (11) and new self-locking nuts (12) to cabinet frame.

3. Install new gasket (5), 8 screws (3), washers (2), and new self-locking nuts (1) to E valve (6).

4. Install new gasket (5), roadside bottom load adapter (10), 8 screws (3), washers (2), and new self-
locking nuts (1), to flange manifold (13).

0132 00-2
TM 9-2330-330-14&P

FLANGE AND PIPING MANIFOLDS, HANDWHEELS, AND 0132 00


F, E, AND B VALVES REPLACEMENT

PIPING MANIFOLD REMOVAL


1. Remove 16 screws (3), self-locking nuts (1), washers (2), and two gaskets (5), from piping manifold
(8). Discard self-locking nuts and gaskets.

2. Remove piping clamp and piping manifold (8).

PIPING MANIFOLD INSTALLATION


1. Install piping manifold (8) and piping clamp.

2. Install two new gaskets (5), 16 screws (3), washers (2), and new self-locking nuts (1), to piping
manifold (8).
HANDWHEEL REMOVAL

1. Loosen nut (15) and turn handwheel (16) counterclockwise.

2. Remove nut (15) and handwheel (16) from F valve (14).

HANDWHEEL INSTALLATION

Install handwheel (16) and nut (15) on F valve (14). Turn handwheel (16) clockwise and tighten nut (15).

FOLLOW-ON TASK

Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0132 00-3/4 blank


TM 9-2330-330-14&P

DISCHARGE MANIFOLD REPLACEMENT 0133 00

THIS WP COVERS:
Removal, Installation, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts Equipment Conditions


Gasket (item 80, WP 0175 00) Semitrailer disconnected from prime mover (refer
Self-locking nuts (10) (item 87, WP 0175 00) to WP 0007 00)
Self-locking nuts (3) (item 92, WP 0175 00) Semitrailer grounded (refer to WP 0007 00)
Semitrailer fuel tank drained (refer to WP 0007 00)
F valve assembly removed (refer to WP 0132 00)
B valve assembly removed (refer to WP 0132 00)
G valve assembly removed (refer to WP 0128 00)

REMOVAL

1. Remove eight screws (9), self-locking nuts (12), access cover (11), and gasket (10) from discharge
manifold (3). Discard self-locking nuts and gasket.

2. Remove three screws (1), six washers (2), and three self-locking nuts (4) from discharge
manifold (3). Discard self-locking nuts.

3. Remove two screws (8), four washers (5), two self-locking nuts (6), and discharge manifold (3) from
piping control cabinet (7). Discard self-locking nuts.

0133 00-1
TM 9-2330-330-14&P

DISCHARGE MANIFOLD REPLACEMENT—Continued 0133 00

INSTALLATION

1. Install discharge manifold (3) in piping control cabinet (7) with two screws (8), four washers (5), and
two new self-locking nuts (6).

2. Install three screws (1), six washers (2), and three new self-locking nuts (11) on discharge
manifold (3).

3. Install access cover (11) and new gasket (10) on discharge manifold (3) with eight screws (9) and
new self-locking nuts (12).

FOLLOW-ON TASKS

1. Install G valve assembly (WP 0128 00).

2. Install B valve assembly (WP 0132 00).

3. Install F valve assembly (WP 0132 00).

4. Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0133 00-2
TM 9-2330-330-14&P

BOTTOM LOADING VALVE REPLACEMENT 0134 00

THIS WP COVERS:
Removal, Installation, Follow-On Task

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts Equipment Conditions


Gasket (item 80, WP 0175 00) Semitrailer disconnected from prime mover (refer
Self-locking nuts (8) (item 92, WP 0175 00) to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
Semitrailer fuel tank drained (refer to WP 0007 00)

REMOVAL

Roadside Bottom Loading Valve

Remove six screws (2) and bottom loading valve (1) from pipe (3).

0134 00-1
TM 9-2330-330-14&P

BOTTOM LOADING VALVE REPLACEMENT—Continued 0134 00

Curbside Bottom Loading Valve

1. Remove two screws (4) and brake interlock valve (5) from top of curbside bottom loading valve (6).

2. Remove 8 self-locking nuts (7), 16 washers (8), 8 bolts (9), and bottom loading valve (6), and
gasket (10) from pipe (11). Discard self-locking nuts and gasket.

INSTALLATION

Curbside Bottom Loading Valve

1. Install new gasket (10), bottom loading valve (6), 8 bolts (9), 16 washers (8), and 8 new self-locking
nuts (7) to pipe (11).

2. Install brake interlock valve (5) and two screws (4) to top of curbside bottom loading valve (6).

0134 00-2
TM 9-2330-330-14&P

BOTTOM LOADING VALVE REPLACEMENT—Continued 0134 00

Roadside Bottom Loading Valve

Install bottom loading valve (1) and six screws (2) to pipe (3).

FOLLOW-ON TASK

Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0134 00-3/4 blank


TM 9-2330-330-14&P

MANIFOLD VALVE REPLACEMENT 0135 00

THIS WP COVERS:
Removal, Installation, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts Equipment Conditions


Seals (2) (item 129, WP 0175 00) Semitrailer disconnected from prime mover (refer
Self-locking nuts (2) (item 90, WP 0175 00) to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
Semitrailer fuel tank drained (refer to WP 0007 00)
Negative terminal disconnected from battery (refer
to WP 0007 00)
G valve removed (refer to WP 0128 00)
J valve removed (refer to WP 0137 00)

REMOVAL

1. Remove four nuts (7), bolts (6), two split couplings (4), and seals (5) from two pipes (8). Discard
seals.

2. Remove two self-locking nuts (2), washers (1), bolts (3), and manifold valve (9) from frame (10).
Discard self-locking nuts.

0135 00-1
TM 9-2330-330-14&P

MANIFOLD VALVE REPLACEMENT—Continued 0135 00

INSTALLATION

1. Install manifold valve (9), two bolts (3), washers (1), and new self-locking nuts (2) to frame (10).

2. Install two new seals (5), split couplings (4), four bolts (6), and nuts (7) to two pipes (8).

FOLLOW-ON TASKS

1. Install J valve (WP 0137 00).

2. Install G valve (WP 0128 00).

3. Reconnect negative battery terminal (WP 0007 00).

4. Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0135 00-2
TM 9-2330-330-14&P

K VALVE REPLACEMENT 0136 00

THIS WP COVERS:
Removal, Installation

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts Equipment Conditions


Gaskets (2) (item 18, WP 0175 00) Semitrailer disconnected from prime mover (refer
Self-locking nuts (8) (item 92, WP 0175 00) to WP 0007 00)
Semitrailer fuel tank drained (refer to WP 0007 00)

REMOVAL

1. Remove self-locking nuts (10), washers (9), four screws (7), and gasket (8) and disconnect K valve
(2) from discharge manifold (11). Discard self-locking nuts and gasket.

2. Remove self-locking nuts (6), washers (5), four screws (1), and gasket (3) from K valve (2) and
pipe (4). Discard self-locking nuts and gasket.

0136 00-1
TM 9-2330-330-14&P

K VALVE REPLACEMENT—Continued 0136 00

INSTALLATION

1. Install new gasket (3), K valve (2), four screws (1), washers (5), and new self-locking nuts (6).

2. Install K valve (2) and new gasket (8) on discharge manifold (11) with four screws (7), washers (9),
and new self-locking nuts (10).

END OF TASK

0136 00-2
TM 9-2330-330-14&P

J AND N BALL VALVES REPLACEMENT 0137 00

THIS WP COVERS:
Removal, Installation, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
Suitable container (item 1, WP 0171 00)
Materials/Parts
Compound, thread sealing (item 7, WP 0174 00) Equipment Conditions
Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
Semitrailer fuel tank drained (refer to WP 0007 00)
Negative terminal disconnected from battery (refer
to WP 0007 00)
Filter seperator drained (refer to
WP 0125 00)

REMOVAL
NOTE
• There are two ball valves and they are both replaced the same way. This
procedure covers the J valve.
• Place a suitable container underneath manifold or filter separator prior
to removal.
• Close valves H, G, and A if removing valve J. Close valve M if removing
valve N.
Move handle (3) 90° counterclockwise and remove elbow (5), J valve (1), and fitting (2) from manifold (4).

0137 00-1
TM 9-2330-330-14&P

J AND N BALL VALVES REPLACEMENT—Continued 0137 00

INSTALLATION
NOTE

Apply thread sealing compound to threads.

Install fitting (2), J valve (1), and elbow (5) to manifold (4).

FOLLOW-ON TASKS

1. Open H, G, and A valves if J valve was replaced; open M valve if N valve was replaced.

2. Reconnect negative battery terminal (WP 0007 00).

3. Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0137 00-2
TM 9-2330-330-14&P

CABINET PIPING ASSEMBLY REPLACEMENT 0138 00

THIS WP COVERS:
Removal, Installation, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts Equipment Conditions


Gasket (item 18, WP 0175 00) Semitrailer disconnected from prime mover (refer
Seals (2) (item 128, WP 0175 00) to WP 0007 00)
Seals (2) (item 129, WP 0175 00) Semitrailer fuel tank drained (refer to WP 0007 00)
Self-locking nuts (2) (item 90, WP 0175 00) Semitrailer grounded (refer to WP 0007 00)
Self-locking nuts (4) (item 92, WP 0175 00) Negative terminal disconnected from battery (refer
to WP 0007 00)

REMOVAL

NOTE

All pipe sections are removed and installed using this procedure. The
piping assemblies consist of sections joined at couplings. Be sure to
place supports at intervals under the piping assembly before
beginning disassembly.

1. Remove four self-locking nuts (1), eight washers (2), four bolts (3), and gasket (5) from piping
assembly (6) at valve (4). Discard self-locking nuts and gasket.

0138 00-1
TM 9-2330-330-14&P

CABINET PIPING ASSEMBLY REPLACEMENT—Continued 0138 00

2. Remove four nuts (7), bolts (8), two split couplings (9), and seals (10) from two pipes (11) inside
hose reel cabinets (12). Discard seals.

3. Remove four nuts (13), bolts (14), two split couplings (15), and seals (16) from piping assembly (6).
Discard seals.

0138 00-2
TM 9-2330-330-14&P

CABINET PIPING ASSEMBLY REPLACEMENT—Continued 0138 00

4. Remove two self-locking nuts (19), U-bolt (18), and piping assembly (6) from cross member
bracket (17). Discard self-locking nuts.

INSTALLATION

1. Install piping assembly (6), U-bolt (18), and two new self-locking nuts (19) to cross member
bracket (17).

2. Install two new seals (16), split couplings (15), four bolts (14), and nuts (13) to piping assembly (6).

0138 00-3
TM 9-2330-330-14&P

CABINET PIPING ASSEMBLY REPLACEMENT—Continued 0138 00

3. Install two new seals (10), split couplings (9), four bolts (8), and nuts (7) to two pipes (11) inside
hose reel cabinets (12).

4. Install new gasket (5), four bolts (3), eight washers (2), and four new self-locking nuts (1) to piping
assembly (6) at valve (4).

FOLLOW-ON TASKS

1. Reconnect negative battery terminal (WP 0007 00).

2. Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0138 00-4
TM 9-2330-330-14&P

EMERGENCY VALVE A CONTROL HANDLE MAINTENANCE 0139 00

THIS WP COVERS:
Removal, Installation, Adjustment, Follow-On Task

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts Personnel Required


Self-locking nuts (4) (item 76, WP 0175 00) Two
Self-locking nuts (4) (item 87, WP 0175 00)
Equipment Conditions
Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)

REMOVAL

NOTE

• Put handle in closed position prior to removing cables.


• Tag cables before removing from handle.

1. Remove four self-locking nuts (3), two U-bolts (1), and cables (2) from bracket (4). Discard self-
locking nuts.

0139 00-1
TM 9-2330-330-14&P

EMERGENCY VALVE A CONTROL HANDLE MAINTENANCE—Continued 0139 00

2. Remove two shaft nuts (6) and cable (7) from threaded shaft (5).

3. Remove threaded shaft (5) from lever (8).

4. Remove four self-locking nuts (9), eight washers (10), four bolts (11), and handle mounting
bracket (12). Discard self-locking nuts.

INSTALLATION

1. Install handle mounting bracket (12), four bolts (11), eight washers (10), and four new self-locking
nuts (9).

0139 00-2
TM 9-2330-330-14&P

EMERGENCY VALVE A CONTROL HANDLE MAINTENANCE—Continued 0139 00

2. Install threaded shaft (5) to lever (8).

3. Install cable (7) and two shaft nuts (6) to threaded shaft (5).

4. Install two cables (2), U-bolts (1), and four new self-locking nuts (3) to bracket (4).

ADJUSTMENT

Emergency Valve A Cable

1. Make sure emergency valve A handle (13) is closed.

0139 00-3
TM 9-2330-330-14&P

EMERGENCY VALVE A CONTROL HANDLE MAINTENANCE—Continued 0139 00

2. Loosen two nuts (16) and U-bolt (17) on emergency valve A lever (14).

3. Remove slack from control cable (15) at lever (14) while tightening two nuts (16) and U-bolt (17).

4. Pull control handle (13) to open position and verify that lever (14) opens fully.

NOTE

Have an assistant observe and verify correct emergency


valve A lever operation.

0139 00-4
TM 9-2330-330-14&P

EMERGENCY VALVE A CONTROL HANDLE MAINTENANCE—Continued 0139 00

5. Push control handle (13) to closed position and verify that lever (14) closes.

NOTE

It may be necessary to repeat steps 1 thru 5 until control


handle fully opens emergency valve A.

Shut-Off Handles Cables

1. Pull control handle (13) to open position.

0139 00-5
TM 9-2330-330-14&P

EMERGENCY VALVE A CONTROL HANDLE MAINTENANCE—Continued 0139 00

2. Pull roadside emergency valve handle (18) into closed position and verify control handle (13)
closes.

3. If control handle (13) does not close, loosen U-bolt (1) at control handle bracket (4) and remove
slack in shut-off cable (15) so that it closes control handle (13).

4. Repeat steps 1 thru 3 for curbside emergency valve handle.

FOLLOW-ON TASK

Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0139 00-6
TM 9-2330-330-14&P

CONTROL CABLE REPLACEMENT 0140 00

THIS WP COVERS:
Removal, Installation, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Equipment Conditions
Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Cables disconnected from valve A control handle
(refer to WP 0139 00)
Semitrailer grounded (refer to WP 0007 00)

REMOVAL

1. Remove four nuts (3), two U-bolts (4), and cables (2) from handles (1).

0140 00-1
TM 9-2330-330-14&P

CONTROL CABLE REPLACEMENT—Continued 0140 00

2. Remove two nuts (7), U-bolt (8), fuse plate and reinforcing plate (6), and cable (2) from lever (5).

3. Remove three cables (2) from conduit (9) at valve A control handle (10).

INSTALLATION

1. Install three cables (2) through conduit (9) to handle (10).

0140 00-2
TM 9-2330-330-14&P

CONTROL CABLE REPLACEMENT—Continued 0140 00

2. Install two cables (2), U-bolts (4), and four nuts (3) to handles (1).

3. Install cable (2) to U-bolt (8), fuse plate and reinforcing plate (6), and two nuts (7) to lever (5).

FOLLOW-ON TASKS

1. Install cables to valve A control handle (WP 0139 00).

2. Disconnect semitrailer grounding cables (WP 0007 00)

END OF TASK

0140 00-3/4 blank


TM 9-2330-330-14&P

RECIRCULATION VALVE ASSEMBLY REPLACEMENT 0141 00

THIS WP COVERS:
Removal, Installation, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4,
WP 0171 00)

Materials/Parts Equipment Conditions


Self-locking nuts (8) (item 87, WP 0175 00) Semitrailer disconnected from prime mover
(refer to WP 0007 00)
Semitrailer drained (refer to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
Fire extinguisher removed

0141 00-1
TM 9-2330-330-14&P

RECIRCULATION VALVE ASSEMBLY REPLACEMENT —Continued 0141 00

0141 00-2
TM 9-2330-330-14&P

RECIRCULATION VALVE ASSEMBLY REPLACEMENT —Continued 0141 00

GASKET REPLACEMENT

1. Remove eight self-locking nuts (5). Discard nuts.

2. Remove adapter plate (6) and Gasket (7). Discard gasket

3. Install new gasket (7) over eight studs.

4. Replace adapter plate (6) and secure with eight self-locking nuts (5).

ADAPTER REPLACEMENT

1. Remove six screws (2).

2. Remove adapter (3) and O-ring (4) by pulling adapter from the adapter plate (6).

3. Install O-ring (4) in groove on adapter.

4. Install adapter (3) into hole in adapter plate and secure with six screws (2).

DUST CAP REPLACEMENT

1. Remove the dust cap (1) from the adapter (3).

2. Release the spring clip at the adapter (3) and remove cable and dust cap (1).

3. Attach spring clip to the adapter (3) and install dust cap (1) on adapter.

FOLLOW-ON TASKS

1. Install fire extinguisher.

2. Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0141 00-3/4 blank


TM 9-2330-330-14&P

FIRE EXTINGUISHER BRACKETS REPLACEMENT 0142 00

THIS WP COVERS:
Removal, Installation, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts Equipment Conditions


Self-locking nuts (8) (item 87, WP 0175 00) Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
Fire extinguisher removed

REMOVAL

NOTE

There are two fire extinguisher brackets and they are


replaced the same way. This procedure replaces one
fire extinguisher bracket.

Remove four self-locking nuts (3), eight washers (2), four bolts (1), and fire extinguisher bracket (4) from
semitrailer. Discard self-locking nuts.

0142 00-1
TM 9-2330-330-14&P

FIRE EXTINGUISHER BRACKETS REPLACEMENT—Continued 0142 00

INSTALLATION

Install fire extinguisher bracket (4), four bolts (1), eight washers (2), and four new self-locking nuts (3) to
semitrailer.

FOLLOW-ON TASKS

1. Install fire extinguisher.

2. Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0142 00-2
TM 9-2330-330-14&P

DECONTAMINATION APPARATUS BRACKET REPLACEMENT 0143 00

THIS WP COVERS:
Removal, Installation, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts Equipment Conditions


Self-locking nuts (4) (item 87, WP 0175 00) Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
Decontamination apparatus removed

REMOVAL

Remove four self-locking nuts (2), eight washers (3), four bolts (4), and decontamination apparatus
bracket (1) from semitrailer. Discard self-locking nuts.

0143 00-1
TM 9-2330-330-14&P

DECONTAMINATION APPARATUS BRACKET REPLACEMENT—Continued 0143 00

INSTALLATION

Install decontamination apparatus bracket (1), four bolts (4), eight washers (3), and four new self-locking
nuts (2) to semitrailer.

FOLLOW-ON TASKS

1. Install decontamination apparatus.

2. Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0143 00-2
TM 9-2330-330-14&P

FILL GAGE STORAGE TUBE CAP REPLACEMENT 0144 00

THIS WP COVERS:
Removal, Installation, Follow-On Task

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts Equipment Conditions


Self-locking nut (item 66, WP 0175 00) Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)

REMOVAL

1. Remove pin (1) from end cap (2) and storage tube (6).

2. Remove self-locking nut (5), two washers (4), bolt (3), and endcap (2) from storage tube (6).
Discard self-locking nut.

0144 00-1
TM 9-2330-330-14&P

FILL GAGE STORAGE TUBE CAP REPLACEMENT—Continued 0144 00

INSTALLATION

1. Install endcap (2), bolt (3), two washers (4), and new self-locking nut (5) to storage tube (6).

2. Install pin (1) to endcap (2) and storage tube (6).

FOLLOW-ON TASK

Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0144 00-2
TM 9-2330-330-14&P

ENGINE OIL FILTER HEAD REPLACEMENT 0145 00

THIS WP COVERS:
Removal, Installation, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts Equipment Conditions


Compound, thread sealing (item 7, WP 0174 00) Semitrailer disconnected from prime mover (refer
Gaskets (2) (item 68, WP 0175 00) to WP 0007 00)
Gaskets (2) (item 137, WP 0175 00) Semitrailer grounded (refer to WP 0007 00)
Seal (item 36, WP 0175 00) Negative terminal disconnected from battery (refer
to WP 0007 00)
Oil pressure switch removed (refer to WP 0104 00)
Oil filter removed (refer to WP 0104 00)

REMOVAL

NOTE

Tag oil lines prior to disconnecting.

1. Disconnect oil cooler supply line (1) and return line (2) from fittings (3).

2. Disconnect oil pressure line (5) from fitting (4).

0145 00-1
TM 9-2330-330-14&P

ENGINE OIL FILTER HEAD REPLACEMENT—Continued 0145 00

3. Remove two nuts (15 and 14), washers (16 and 13), oil filter head (17), gasket (10), plate (9), and
gasket (8) from engine (7). Discard gaskets.

4. Remove two fittings (3) and gaskets (6) from plate (9). Discard gaskets.

5. Remove two fittings (4 and 11) and seal (12) from oil filter head (17). Discard seal.

INSTALLATION

NOTE

Apply thread sealing compound to threads of fittings.

1. Install new seal (12) and two fittings (4 and 11) to oil filter head (17).

2. Install two new gaskets (6) and fittings (3) to plate (9).

3. Install new gasket (8), plate (9), new gasket (10), oil filter head (17), washers (16 and 13), and
nuts (15 and 14) to engine (7).

4. Connect oil pressure line (5) to fitting (4).

5. Connect return line (2) and oil cooler supply line (1) to fittings (3).

FOLLOW-ON TASKS

1. Install oil pressure switch (WP 0104 00).

2. Install oil filter (WP 0104 00).

3. Reconnect negative battery terminal (WP 0007 00).

4. Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0145 00-2
TM 9-2330-330-14&P

ENGINE OIL COOLER REPLACEMENT 0146 00

THIS WP COVERS:
Removal, Installation, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)
Suitable container (item 1, WP 0171 00)
Materials/Parts
Cable tie (item 98, WP 0175 00) Equipment Conditions
Lockwashers (2) (item 43, WP 0175 00) Semitrailer disconnected from prime mover (refer
to WP 0007 00)
References Semitrailer grounded (refer to WP 0007 00)
WP 0044 00 Engine shroud removed (refer to WP 0148 00)

REMOVAL

NOTE

Position suitable container under oil cooler.

1. Remove oil return line (3) and supply line (1) from oil cooler (2).

2. Remove cable tie (4) from oil return line (3) and supply line (1). Discard cable tie.

0146 00-1
TM 9-2330-330-14&P

ENGINE OIL COOLER REPLACEMENT—Continued 0146 00

3. Remove two nuts (9), lockwashers (10), washers (11), screws (12), and oil cooler (2) from
bracket (5). Discard lockwashers.

4. Remove guard (6) from oil cooler (2).

5. Remove three screws (7) and bracket (5) from engine (8).

INSTALLATION

1. Install bracket (5) and three screws (7) to engine (8).

2. Install guard (6) to oil cooler (2).

3. Install oil cooler (2), two screws (12), washers (11), new lockwashers (10), and nuts (9) to
bracket (5).

4. Install oil supply line (1) and return line (3) to oil cooler (2).

5. Install new cable tie (4) to oil supply line (1) and return line (3).

FOLLOW-ON TASKS

1. Install engine shroud (WP 0148 00).

2. Add engine oil as necessary (WP 0044 00).

3. Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0146 00-2
TM 9-2330-330-14&P

FUEL INJECTION LINES AND FITTINGS REPLACEMENT 0147 00

THIS WP COVERS:
Removal, Installation, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4 WP 0171 00)

Materials/Parts Equipment Conditions


Copper washers (6) (item 62, WP 0175 00) Semitrailer disconnected from prime mover (refer
Copper washers (3) (item 64, WP 0175 00) to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
Negative terminal disconnected from battery (refer
to WP 0007 00)

REMOVAL

NOTE

There are three sets of fuel injection lines and they are
replaced the same way. This procedure covers one fuel
injection line.

1. Remove screw (1), copper washer (7), fuel injection return line (8), and copper washer (7) from
ported screw (6). Discard copper washers.

2. Remove ported screw (6), copper washer (5), fuel supply line (4), and copper washer (5) from fuel
metering pump (3). Discard copper washers.

3. Loosen coupling nut (2) at fuel metering pump (3).

0147 00-1
TM 9-2330-330-14&P

FUEL INJECTION LINES AND FITTINGS REPLACEMENT—Continued 0147 00

4. Remove screw (9) and clamp (14) from engine (13).

5. Loosen coupling nut (11) and remove fuel injection line (12) from fuel injector nozzle (10).

INSTALLATION

1. Install fuel injection line (12) to fuel injector nozzle (10) and tighten coupling nut (11).

2. Install fuel injection line (12) at fuel metering pump (3) and tighten coupling nut (2).

3. Install clamp (14) and screw (9) to engine (13).

4. Install new copper washer (5), fuel supply line (4), new copper washer (5), and ported screw (6) to
fuel metering pump (3).

5. Install new copper washer (7), fuel injection return line (8), new copper washer (7), and screw (1) to
fuel metering pump (3).

0147 00-2
TM 9-2330-330-14&P

FUEL INJECTION LINES AND FITTINGS REPLACEMENT—Continued 0147 00

FOLLOW-ON TASKS

1. Reconnect negative battery terminal (WP 0007 00).

2. Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0147 00-3/4 blank


TM 9-2330-330-14&P

ENGINE SHROUD REPLACEMENT 0148 00

THIS WP COVERS:
Removal, Installation, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Equipment Conditions
Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
Negative terminal disconnected from battery (refer
to WP 0007 00)

REMOVAL

1. Remove two thumb screws (6) and pan (5) from shroud (1).

2. Remove two screws (7), washers (8), five bolts (9), washers (10), and shroud (1).

3. Remove two screws (12) and rear shroud (11).

4. Remove four bolts (2), washers (3), and shroud mount (4).

0148 00-1
TM 9-2330-330-14&P

ENGINE SHROUD REPLACEMENT—Continued 0148 00

INSTALLATION

1. Install shroud mount (4), four washers (3), and bolts (2).

2. Install rear shroud (11) and two screws (12).

3. Install shroud (1), five washers (10), bolts (9), two washers (8), and screws (7).

4. Install pan (5) and two thumb screws (6) to shroud (1).

FOLLOW-ON TASKS

1. Reconnect negative battery terminal (WP 0007 00).

2. Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0148 00-2
TM 9-2330-330-14&P

PUMP TUBING REPLACEMENT 0149 00

THIS WP COVERS:
Removal, Installation, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts Equipment Conditions


Gaskets (2) (item 142, WP 0175 00) Semitrailer disconnected from prime mover (refer
Lockwashers (16) (item 13, WP 0175 00) to WP 0007 00)
Seals (4) (item 129, WP 0175 00) Semitrailer grounded (refer to WP 0007 00)
Semitrailer fuel tank drained (refer to WP 0007 00)
Negative terminal disconnected from battery (refer
to WP 0007 00)

REMOVAL

1. Remove four nuts (4), bolts (5), two split couplings (2), and seals (3) from pipe (1). Discard seals.

2. Remove eight bolts (8), lockwashers (9), gasket (7), and pipe (1) from pump (6). Discard
lockwashers and gasket.

0149 00-1
TM 9-2330-330-14&P

PUMP TUBING REPLACEMENT—Continued 0149 00

3. Remove four bolts (14), nuts (15), two split couplings (16), and seals (17) from pipe (13). Discard
seals.

4. Remove eight nuts (10), lockwashers (11), gasket (12), and pipe (13) from pump (6). Discard
lockwashers and gasket.

INSTALLATION

1. Install pipe (13), new gasket (12), eight new lockwashers (11), and nuts (10) to pump (6).

2. Install two new seals (17), split couplings (16), four nuts (15), and bolts (14) to pipe (13).

0149 00-2
TM 9-2330-330-14&P

PUMP TUBING REPLACEMENT—Continued 0149 00

3. Install pipe (1), new gasket (7), eight new lockwashers (9), and bolts (8) to pump (6).

4. Install two new seals (3), split couplings (2), bolts (5), and nuts (4).

FOLLOW-ON TASKS

1. Reconnect negative battery terminal (WP 0007 00).

2. Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0149 00-3/4 blank


TM 9-2330-330-14&P

PREPARATION FOR STORAGE OR SHIPMENT 0150 00

THIS WP COVERS:
General, Definition of Administrative Storage, Preparation for Administrative Storage, Exercise Schedule,
Removal from Administrative Storage, Preparation of Equipment for Shipment

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Organizational Tool kit, general mechanic’s (item 4, WP 0171 00)

References
AR 20-1 MTMCTEA PAM 55-19
AR 55-355 TM 55-2350-293-14
AR 190-13 WP 0035 00
AR 190-51 WP 0044 00
AR 700-138 WP 0045 00
AR 750-1 TM 38-470
DA Form 2404
DA Form 5988-E
DA PAM 738-750
DD Form 314
DD Form 1397

GENERAL

This section contains requirements and procedures for the administrative storage of equipment that is
issued to and in use by Army activities worldwide.

The requirements specified herein are necessary to maintain equipment in administrative storage in such
a way as to achieve maximum readiness condition.

Equipment that is placed in administrative storage should be capable of being readied to perform its
mission within a 24-hour period, or as otherwise prescribed by the approving authority. Before equipment
is placed in administrative storage, current Preventive Maintenance Checks and Services (PMCS)
procedures should be completed and deficiencies corrected.

Report equipment in administrative storage in material readiness and unit readiness reports as
prescribed for all reportable equipment.

Perform inspection, maintenance services, and lubrication as specified herein.

Records and reports to be maintained for equipment in administrative storage are those prescribed by DA
PAM 738-750 for equipment use.

A 10% variance is acceptable on time, running hours, or mileage used to determine maintenance actions.

DEFINITION OF ADMINISTRATIVE STORAGE

Equipment placement in administrative storage can be for short periods when:

0150 00-1
TM 9-2330-330-14&P

PREPARATION FOR STORAGE OR SHIPMENT—Continued 0150 00

a. Units lack operating funds, personnel, other resources, or normal usage of its organic
material.

b. Material exceeding the owning unit’s capability for operation and maintenance must be
retained by that unit for contingency or other reasons.

Installation or unit commanders may authorize the administrative storage of their material through
guidance furnished by AR 750-1.

PREPARATION FOR ADMINISTRATIVE STORAGE

1. Except as indicated elsewhere in this WP, equipment placed in administrative storage should be
capable of mission readiness with a 24-hour period or as otherwise prescribed by the approving
authority. Before equipment is placed in administrative storage, perform current maintenance
services, and correct any shortcomings or deficiencies. Apply all Modification Work Orders
(MWOs).

2. Report equipment in administrative storage in material readiness and unit readiness reports as
prescribed for all reportable equipment. Refer to AR 700-138 and AR 20-1.

3. Perform inspections, maintenance services, and lubrication in accordance with this manual.

4. Maintain records and reports for equipment in administrative storage as prescribed by DA PAM
738-750 for equipment in use.

5. A 10% variance is acceptable on running time hours or mileage used to determine maintenance
actions involved.

Security

Instructions in this WP do not modify security procedures and requirements for classified or pilferable
items. Refer to AR 190-13 and AR 190-51.

Storage Site

1. Select the best available site for administrative storage. Separate stored equipment from equipment
in use. Conspicuously mark the area Administrative Storage.

2. Covered storage space is preferred. When insufficient covered space is available for all semitrailers
to be stored, select an open site.

3. Open sites should be improved hardstand, if available. Unimproved sites should be firm, well
drained, and kept free of excessive vegetation.

Storage Plan

1. Store equipment to provide maximum protection from the elements and to provide access for
inspection, maintenance, and exercising. Anticipate removal or deployment problems and take
suitable precautions.

0150 00-2
TM 9-2330-330-14&P

PREPARATION FOR STORAGE OR SHIPMENT—Continued 0150 00

2. Take into account environmental conditions, such as extreme heat or cold, high humidity, blowing
sand, dust or loose debris, soft ground, mud, heavy snows, earthquakes, or combinations thereof
and take adequate precautions.

3. Establish a fire plan and provide for adequate fire fighting equipment and personnel.

Maintenance Services and Inspections

Prior to storage, perform the next scheduled major preventive maintenance service (semi-annually or
annually).

Basic Issue Items (BII)

1. Process BII simultaneously with the semitrailer to which they are assigned. If possible, store BII
with the semitrailer.

2. If stored apart from the semitrailer, label BII with tags designating the vehicle, its registration, or
serial number and location and store in protection-type closures.

3. In addition, place a tag or list indicating the location of the removed items in a conspicuous place in
the semitrailer.

Corrections of Shortcomings and Deficiencies

Correct all shortcomings and deficiencies prior to storage, or get a deferment from the approving
authority.

Lubrication

Lubricate equipment in accordance with applicable lubrication instructions (WP 0035 00, 0044 00) of this
manual.

General Cleaning, Painting, and Preservation

1. Clean dirt, grease, and other contaminants from the equipment in accordance with this manual (WP
0045 00).

CAUTION

Do not direct high-pressure water or steam against air cleaner, air duct outlets,
exhaust outlets, unsealed electrical systems, Automatic Fire Extinguishing System
(AFES) equipment, or any exterior components. Moisture will cause electrical
malfunctions. Condensation in ducts can cause corrosion.

2. After cleaning and drying, immediately coat all unpainted metal surfaces with oil or grease as
appropriate.

0150 00-3
TM 9-2330-330-14&P

PREPARATION FOR STORAGE OR SHIPMENT—Continued 0150 00

NOTE

• Air circulation under draped covers reduces


deterioration from moisture and heat.

• Place a piece of cloth or other material between


desiccant bags and metal surfaces.

3. Sunlight, heat, humidity, and dirt tend to accelerate deterioration. Install all covers (including vehicle
protection closures) authorized for the equipment. Close and secure all openings except those
required for venting and draining. Seal openings to prevent the entry of rain, snow, or dust. Insert
desiccant when complete seal is required.

4. Place equipment and provide blocking or framing to allow for ventilation and water drainage.
Support cover away from semitrailer surfaces that may rust, rot, or mildew.

Maintenance Services

After equipment has been placed in administrative storage, suspend all regularly scheduled preventive
maintenance checks, services, inspections, and exercise as specified in this WP.

Inspection

1. A vehicle to be prepared for administrative storage must be given a limited technical inspection and
be processed as prescribed on DD Form 1397. Enter the result of the inspection and classification
on DA Form 2404 or DA Form 5988-E.

2. If a vehicle is not shipped or issued upon expiration of the administrative storage period, process as
applicable in accordance with the appropriate vehicle specification.

3. If a vehicle to be shipped will reach its destination within the administrative storage period, it need
not be reprocessed when removed from storage, unless necessary because of anticipated in-transit
weather conditions.

4. Inspection will be visual and must consist of a walk-around examination of all equipment to observe
any deficiencies that may have occurred. Inspect equipment in open storage weekly and equipment
in covered storage monthly. Immediately after any severe storm or environmental change, inspect
all equipment. The following are examples of things to look for during visual inspection:

a. Leaks (coolant, fuel, or oil).

b. Condition of preservation, seals, and wraps. Seals may develop leaks during storage
during exercise, or shortly thereafter. If leaking continues, refer to the repair procedure in
this manual.

c. Corrosion or other deterioration.

d. Damaged or missing parts.

0150 00-4
TM 9-2330-330-14&P

PREPARATION FOR STORAGE OR SHIPMENT—Continued 0150 00

e. Water in compartments.

f. Any other readily recognizable shortcomings or deficiencies.

EXERCISE SCHEDULE

To ensure use of all assigned material, rotate items in accordance with any rotational plan that will keep
equipment in operational condition and reduce maintenance effort.

REMOVAL FROM ADMINISTRATIVE STORAGE

1. Remove preservative materials. Perform the next scheduled maintenance service and prepare
equipment for service in accordance with instructions on DD Form 1397 and in this manual.

2. Resume the maintenance service schedule in effect after the commencement or storage as in
accordance with DD Form 314. Refer to DA PAM 738-750.

PREPARATION OF EQUIPMENT FOR SHIPMENT

When shipping the semitrailer, the officer in charge of preparing the shipment will be responsible for
furnishing the material in serviceable condition, properly cleaned, processed, packaged, and packed.
Transport the semitrailer in accordance with TM 55-2350-293-14.

Removal of Preservatives Prior to Shipment

Personnel removing vehicle from storage for shipment must not remove preservatives other than to make
sure the material is complete and serviceable. If preservatives have been removed, they must be
restored to the prescribed level of preservation prior to shipment.

Army Shipping Documents

Prepare all Army shipping documents in accordance with AR 55-355.

Loading

CAUTION

When prepared for rail transportation, the vehicle’s


height and width must not exceed limitations prescribed
for particular railway lines. Whenever possible, consult
local transportation officers about limitations of particular
railroad lines to be used for movement in order to avoid
delays, dangerous conditions, or damage to equipment.

1. When the vehicle is shipped by rail, take every precaution to see that it is properly loaded, blocked,
and securely fastened to the flatcar floor.

2. Inspect flatcar prior to loading. Make sure flatcar is in suitable condition to carry loads safely.

3. Prepare the flatcar for loading by removing debris, previous blocking, nails, and other obstructions.
Inspect the flatcar for loose or broken floor planks. If found unsatisfactory, reject the flatcar for use.

0150 00-5
TM 9-2330-330-14&P

PREPARATION FOR STORAGE OR SHIPMENT—Continued 0150 00

4 If suitable hoisting equipment, permanent loading ramps, and handling equipment are not available
for loading or unloading material, construct improvised runways, ramps, and spanning platforms.

5. Loading must be governed by the capacity and length of flatcars available at the time of shipment,
as well as requirements of bills of loading and shipping instructions.

6. Position the vehicle as far from the brake wheel end of the flatcar as space permits. Provide
minimum clearance of 4 in. (10.2 cm) below and 6 in. (15.2 cm) above, behind, and to each side of
the flatcar brake wheel.

Blocking

All blocking instructions specified herein are minimum and are in accordance with the Association of
American Railroads Pamphlet, Section No. 6 (Rules for Governing the Loading of Department of Defense
Material on Open-Top Cars). Additional blocking may be added at the discretion of the officer in charge.

Blocks

Construct four chock blocks: two to fit the angle between the front wheels and car deck and two to fit the
angle between the rear wheels and car deck at the rear of the vehicle.

1. Using lumber 1-5/8 in. (4.13 cm) thick, make chock blocks 12 in. (30.5 cm) wide and a minimum of
18 in. (45.7 cm) high. Nail the pieces together with 20-penny nails.

2. Place one chock block against the front of each wheel and against the rear of each wheel. Toenail
chock blocks to the car floor with 40-penny nails.

End Cleats

1. Place one end cleat (2 x 4 x 12 in. [5.1 x 10.2 x 30.5 cm]) against the end of each chock block and
secure it to the car deck with 30-penny nails. Eight are required.

2. Place upper cleat on top of lower cleat and secure to lower cleat with 30-penny nails.

Side Cleats

1. Locate one cleat (2 x 3 x 10 in. [5.1 x 7.6 x 25.4 cm]) against inside and outside of each chock
block. Eight are required.

2. Secure each to the car deck with 20-penny nails.

Holddown Rods

1. Thread both ends of the holddown rod (1-1/4 in. [3.2 cm] in diameter) as long as required.

2. Insert one end of the holddown rod through the lifting eye on the front of the vehicle.

3. Bend the rod and insert the other end through the stake picket on opposite side of the flatcar.

0150 00-6
TM 9-2330-330-14&P

PREPARATION FOR STORAGE OR SHIPMENT—Continued 0150 00

4. Repeat the operation with the second rod and lifting eye on the front of the vehicle and with two
rods on the rear of the vehicle.

Transportation

When transporting the semitrailers by any means other than railroad flatcar, transport in accordance with
MTMCTEA PAM 55-19.

END OF TASK

0150 00-7/8 blank


CHAPTER 8

DIRECT SUPPORT/GENERAL SUPPORT


MAINTENANCE INSTRUCTIONS
TM 9-2330-330-14&P

GENERAL MAINTENANCE INSTRUCTIONS 0151 00

THIS WP COVERS:
General Maintenance Procedures

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Direct and General Support Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts References
Compound, cleaning (item 4, WP 0174 00) TM 9-214

This WP contains general maintenance instructions that are the responsibility of Direct and General
Support maintenance personnel. These instructions pertain to the cleaning and servicing of components
and assemblies.

Make sure that all safety precautions listed in the Warning Summary are followed while performing
maintenance. Pay close attention to all Warnings and Cautions.

WORK AREA

1. Make sure the work area is clean before you begin repair procedures.

2. Make sure that materials needed for the maintenance task are at hand. These may include
cleaning compound, lubricants, buckets, or other containers for cleaning or for keeping
components separated, clean wiping cloths, and proper tools.

CLEANING OF COMPONENTS, ASSEMBLIES, AND PARTS

CAUTION

To prevent damage to machine-surfaced parts, be


sure to clean the exterior of the component or
assembly before disassembly.

1. Clean exterior of component or assembly before disassembly to keep foreign matter from
bearings, gears, and other machine-surfaced parts that are subject to scoring and other such
damage.

WARNING

Compressed air used for drying or cleaning purposes


must not exceed 30 psi (207 kPa). Wear protective
clothing (goggles and gloves) and use caution to avoid
injury to personnel.

2. If compressed air is used to clean parts, make sure it is free of dirt and other contaminants.

3. Protect disassembled parts from dust, blowing sand, and moisture, which can cause rapid wear
and deterioration of bearings, gears, and other machine parts.

0151 00-1
TM 9-2330-330-14&P

GENERAL MAINTENANCE INSTRUCTIONS—Continued 0151 00

GENERAL INSTRUCTIONS

1. During disassembly, remove only as many parts or components as required for indicated repair.
Complete disassembly of a component is not always necessary. Use good judgment to keep
disassembly operations to a minimum.

2. During disassembly, tag critical parts to ensure proper reassembly. Mark mating parts by scribe
marks or indelible ink to be certain of correct positioning at assembly.

3. Check any tags or forms attached to equipment to learn the reason for the equipment having
been removed from service. Check Modification Work Orders (MWOs) and Technical Bulletins
(TBs) for equipment changes and updates.

4. Unserviceable or unrepairable assemblies will be broken down into items of issue and
serviceable parts will be returned to stock. Parts or assemblies that cannot be repaired, selective
fitted, or reclaimed to standards contained in this manual will be salvaged and replaced with new
parts.

5. If required new part is not available, reconditioning of the old part is necessary. Carefully inspect
such parts to determine their suitability and probable service life. Immediately requisition
replacement parts.

6. In some cases, a part may be damaged by removal. If the part appears to be good and the other
parts behind it are not defective, leave it on and continue with the procedure.

7. Do not remove dowel pins or studs unless loose, bent, broken, or otherwise damaged.

8. Do not remove bearings or brushings unless damaged. If you need to remove them to access
parts behind them, pull bearings and bushings out carefully.

9. Replace seals and gaskets of all disassembled components.

10. Replace springs if broken, distorted, cracked, or if they do not conform to specific tensile
standards.

11. Replace screws or nuts having damaged threads or rounded corners. Replace cotter pins,
lockwashers, self-locking nuts, and self-locking screws.

12. Replace keys if damaged.

13. During assembly, assemble the subassemblies first. Then combine the subassemblies into major
components and install to make a complete major assembly.

WARNING

Cleaning compounds can burn easily, give off harmful


vapors and are harmful to skin and clothing. When using
them, keep away from open fire and use in a well-ventilated
area to avoid possible injury or death. If cleaning compound
gets on skin or clothing, wash immediately with soap and water.

0151 00-2
TM 9-2330-330-14&P

GENERAL MAINTENANCE INSTRUCTIONS—Continued 0151 00

WARNING

Compressed air used for drying or cleaning purposes


must not exceed 30 psi (207 kPa). Wear protective clothing
(goggles and gloves) and use caution to avoid injury
to personnel.

NOTE

Refer to TM 9-214 for more information on the inspection,


care, and maintenance of bearings.

14. Clean ball and roller bearings by placing in a wire basket and immersing in a container of fresh
cleaning compound. Agitate bearings in compound to remove all traces of old lubricant.

15. After cleaning bearings, dry them with clean compressed air. Take care to prevent spinning the
bearings when using compressed air jet.

16. Dip cleaned bearings in clean engine oil and immediately wrap them in a lint-free cloth to protect
them from dust and other foreign matter.

END OF TASK

0151 00-3/4 blank


TM 9-2330-330-14&P

SPECIFIC MAINTENANCE INSTRUCTIONS 0152 00

THIS WP COVERS:
Welding; Surface Protection; Repair of Damaged Threads; Removal of Burrs; Scratches; and Raised
Metal; Tagging Wires and Hoses; Cleaning Materials and Methods; Cleaning of Materiel Received from
Storage; Cleaning After Shop Inspection; Lubrication; Pneumatic Leakage Test

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Direct and General Support Tool kit, general mechanic’s (item 4, WP 0171 00)
File (item 4, WP 0171 00)
Materials/Parts
Brush, scrub (item 1, WP 0174 00) References
Cloth, abrasive (item 2, WP 0174 00) TB-43-0209
Compound, cleaning (item 4, WP 0174 00) TM 9-237
Compound, corrosion preventive (item 5, TM 9-247
WP 0174 00) TM 43-0139
Tags, marker (item 15, WP 0174 00) WP 0035 00
WP 0044 00
WP 0167 00

This WP contains maintenance instructions that are the responsibility of Direct Support maintenance
personnel; these instructions pertain to several components or assemblies. Specific information on
welding, surface protection, repair of damaged threads, removal of burrs and other imperfections, tagging
of wires and hoses, cleaning materials and methods, and a reference for performing a pneumatic leakage
test are provided.
Make sure that all safety precautions listed in the Warning Summary are followed while performing
maintenance. Pay close attention to all Warnings and Cautions.
WELDING
1. Refer to TM 9-237 for welding instructions and materials. All welds must reflect good workmanship
and approved welding procedures. Welds must be secure and free from cracks, excessive spatter,
and obvious defects.

2. Read and observe all safety precautions in the Warning Summary before performing any welding
operation.
PAINTING AND STENCILING
1. General instructions are included in TB 43-0209 and TM 43-0139.

2. Spot painting and marking (stenciling) of tactical vehicles will be performed under the control of
Organizational maintenance personnel.

3. Painting of a complete tactical vehicle can be authorized and performed on by Direct Support
maintenance or by higher support elements.

4. Do not paint grounding studs, electrical harnesses, or leads.

0152 00-1
TM 9-2330-330-14&P

SPECIFIC MAINTENANCE INSTRUCTIONS—Continued 0152 00

REPAIR OF DAMAGED THREADS

1. When determined feasible by inspection, damaged threads should be repaired by re-tapping, using
a thread die or a thread restorer file.

2. Tapped holes for screw thread inserts that have mutilated threads may be repaired by either of the
following methods:

a. Drilling and tapping to make the hole oversize, then installing larger screw

b. Filling tapped hole by welding, then re-drilling and tapping hole to original size.

REMOVAL OF BURRS, SCRATCHES, AND RAISED METAL

WARNING

Cleaning compounds can burn easily, give off harmful


vapors, and are harmful to skin and clothing. When using
them, keep away from open fire and use in a well-ventilated
area to avoid possible injury or death. If cleaning compound
gets on skin or clothing, wash immediately with soap and water.

1. Use a file or abrasive cloth dipped in cleaning compound to remove burrs, scratches, or raised
metal.

2. When filing aluminum, clean file often with a scrub brush to avoid loading file with aluminum
particles, which will gouge work surfaces.

TAGGING WIRES AND HOSES

1. As soon as the first wire, hose, or tube is disconnected, write number “1” on two tags. Secure one
tag to the wire, hose, or tube and the other tag to the terminal, nipple, or fitting.

2. After disconnecting the second wire, hose, or tube, write number “2” on two tags. Secure one tag to
the wire, hose, or tube, and second tag to the terminal, nipple, or fitting.

3. Do the same for all wires, hoses, and tubes.

4. Note which numbers you used in pencil, on art in this manual. This will help you to accurately re-
tag, if tags are removed to perform cleaning and maintenance work.

5. Remove all tags when finished.

CLEANING MATERIALS AND METHODS

1. Refer to TM 9-247 for cleaning materials to be used.

0152 00-2
TM 9-2330-330-14&P

SPECIFIC MAINTENANCE INSTRUCTIONS—Continued 0152 00

WARNING

Cleaning compound is toxic and flammable. Always wear


protective goggles and gloves and use only in a well-ventilated
area. Avoid contact with skin, eyes, and clothes and do not
breathe vapors. Do not use near open flames or excessive heat.

2. Cleaning is normally done by the dip-tank and/or vapor-degreaser methods, or by cleaning with
cloths soaked in cleaning compound.

CLEANING OF MATERIEL RECEIVED FROM STORAGE

1. Clean materiel received from storage by Direct Support maintenance units by the dip-tank, vapor-
degreaser, or steam method, whichever is applicable or available.

WARNING

Cleaning compounds can burn easily, give off harmful


vapors, and are harmful to skin and clothing. When using
them, keep away from open fire and use in a well-ventilated
area to avoid possible injury or death. If cleaning compound
gets on skin or clothing, wash immediately with soap and water.

a. Dip-tank method. Disassemble as required and place parts in a perforated metal basket.
Submerge and agitate basket in a tank containing cleaning compound. Repeat using a
second tank with cleaning compound. Extent of treatment in each tank will depend on ease
with which parts are cleaned.

b. Vapor-degreaser method. Tanks containing a heated solution of perchloroethylene (Type


II) or other degreaser is used for degreasing items that are very greasy or oily and are not
readily cleaned by the dip-tank method. Place parts in a perforated metal basket and
submerge below the vapor tank. Keep basket in this position until all grease, oil, or dirt
melts and runs off the parts. If necessary, materiel may be washed with a degreasing spray
unit.

c. Steam method. Place parts in a perforated metal basket and steam-treat until clean. This
method is less efficient than vapor-degreaser method, and parts may require additional
cleaning to remove final traces of grease, oil, or dirt, particularly from recesses.

2. If some time is to elapse before the start of repair or overhaul operation, apply a coat of corrosion
preventive oil to all finished metal surfaces to prevent rusting.

CLEANING AFTER SHOP INSPECTION

WARNING

Compressed air used for drying or cleaning purposes must


not exceed 30 psi (207 kPa). Wear protective clothing
(goggles and gloves) and use caution to avoid injury
to personnel.

0152 00-3
TM 9-2330-330-14&P

SPECIFIC MAINTENANCE INSTRUCTIONS—Continued 0152 00

After in-process shop inspection, dip parts in tank containing corrosion preventive. Remove parts using
rubber gloves and dry thoroughly with compressed air or by wiping with clean lint-free cloths. Apply
preservatives as soon as possible after cleaning.

LUBRICATION

Refer to WP 0035 00 and WP 0044 00 for lubrication instructions.

VAPOR INTEGRITY TEST

Refer to WP 0168 00.

END OF TASK

0152 00-4
TM 9-2330-330-14&P

TRUNNION TUBE AND HANGERS REPLACEMENT 0153 00

THIS WP COVERS:
Removal, Installation, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Direct and General Support Tool kit, general mechanic’s (item 4, WP 0171 00)
Tool set, common no. 1 (item 1, WP 0171 00)
Materials/Parts
Self-locking nuts (4) (item 59, WP 0175 00) References
Self-locking nuts (8) (item 112, WP 0175 00) TB 9-2510-242-40

Equipment Conditions
Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
Semitrailer fuel tank drained (refer to WP 0007 00)
Axles removed (refer to WP 0153 00)
Leaf springs removed (refer to WP 0154 00)

REMOVAL

1. Remove four self-locking nuts (3), bolts (4), and trunnion tube (2) from two trunnion hangers (5).
Discard self-locking nuts.

2. Remove 8 self-locking nuts (6), 16 washers (7), and 8 bolts (8) from two trunnion hangers (5).
Discard self-locking nuts.

3. Remove two trunnion hangers (5) from frame (1) (refer to TB 9-2510-242-40).

0153 00-1
TM 9-2330-330-14&P

TRUNNION TUBE AND HANGERS REPLACEMENT—Continued 0153 00

INSTALLATION

1. Install two trunnion hangers (5) to frame (1) (refer to TB 9-2510-242-40).

2. Install 8 bolts (8), 16 washers (7), and 8 new self-locking nuts (6) to two trunnion hangers (5).

3. Install trunnion tube (2), four bolts (4), and new self-locking nuts (3) to two trunnion hangers (5).

FOLLOW-ON TASKS

1. Install leaf springs (WP 0154 00).

2. Install axles (WP 0153 00).

3. Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0153 00-2
TM 9-2330-330-14&P

AXLES REPLACEMENT 0154 00

THIS WP COVERS:
Removal, Installation, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Direct and General Support Tool kit, general mechanic’s (item 4, WP 0171 00)
Tool set, common no. 1 (item 1, WP 0171 00)
Personnel Required Jacks (2) (item 3, WP 0171 00)
Two Lifting device (item 1, WP 0171 00)

References Equipment Conditions


WP 0070 00 Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
Semitrailer parked on hard level surface (refer to
WP 0007 00)
Air reservoir drained (refer to WP 0007 00)
Wheel assemblies removed (refer to WP 0007 00)
Hub and brakedrum assemblies removed (refer to
WP 0068 00)
Air brake chambers removed (refer to WP 0071 00)
Slack Adjusters Removed (refer to WP 0069 00)

NOTE

• There are two axles and they are replaced the same
way. This procedure replaces one axle.

• Unplug ABS sensors if necessary (refer to WP 0070).

0154 00-1
TM 9-2330-330-14&P

AXLES REPLACEMENT—Continued 0154 00

REMOVAL

1. Using lifting device, raise rear of semitrailer until weight of both suspension springs (4) has been
removed from axle (5). Support or crib semitrailer frame securely.

2. Position and raise two jacks to support axle (5). Remove supports or cribbing from under axle.

3. Remove four nuts (7), washers (8), and screws (1) from spring end cap (11), and spring seat (9) on
axle (5).

4. Remove four nuts (2), eight washers (3), and two U-bolts (6) from spring seat (9) and spring end
cap (11) on axle (5).

5. Remove spring seats (9) and two cushioning pads (10) from axle (5).

6. Repeat steps 3 thru 5 for other side of axle (5).

7. Using jacks, slowly lower and remove axle (5) from under semitrailer.

0154 00-2
TM 9-2330-330-14&P

AXLES REPLACEMENT—Continued 0154 00

INSTALLATION

1. Using jacks, position axle (5) in place under semitrailer. Raise jacks and rotate axle into position on
ends of both suspension springs (4).

2. At each end of axle (5), loosely install spring seats (9), two cushioning pads (10), and spring end
cap (11) with two U-bolts (6), eight washers (3), and four nuts (2).

3. At each end of axle (5), loosely install spring end cap (11) on spring seat (9) on axle (5) with four
screws (1), washers (8), and nuts (7).

4. Torque eight nuts (2 and 7) evenly to 200 to 320 lb-ft (271 to 434 N•m).

5 Position supports or cribbing under axle (5). Lower and remove jacks.

6. Using lifting device, raise rear of semitrailer and remove supports or cribbing. Lower semitrailer to
ground.

NOTE

Plug in ABS sensors if necessary (refer to WP 0068 00).

FOLLOW-ON TASKS

1. Install air brake chambers (WP 0071 00).

2. Install slack adjusters (WP 0069 00)

3. Install hub and brakedrum assemblies (WP 0068 00).

4. Install wheel assemblies (WP 0007 00).

5. Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0154 00-3/4 blank


TM 9-2330-330-14&P

LEAF SPRINGS REPLACEMENT 0155 00

THIS WP COVERS:
Removal, Installation, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Direct and General Support Tool kit, general mechanic’s (item 4, WP 0171 00)
Tool set, common no.1 (item 1, WP 0171 00)
Materials/Parts Lifting device (item 1, WP 0171 00)
Grease (item 8, WP 0174 00)
Self-locking nuts (WP 0208 00) Equipment Conditions
U-bolts (WP 0208 00) Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
Air reservoir drained (refer to WP 0070 00)
Semitrailer fuel tank drained (refer to WP 0007 00)
Axles removed (refer to WP 0154 00)

REMOVAL

NOTE

Semitrailer has two leaf springs. This procedure covers


only one leaf spring.

0155 00-1
TM 9-2330-330-14&P

LEAF SPRINGS REPLACEMENT—Continued 0155 00

1. Remove four self locking nuts (8) and washers (9) from two U-bolts (3). Discard nuts.

2. Remove two U-bolts (3), and wear plate (4) from leaf spring (10) and trunnion tube (1).
Discard U-bolts.

3. Using lifting device, remove leaf spring (10) from upper trunnion hub (5).

4. Remove upper trunnion hub (5), lower trunnion hub (7), rubber bushing (6), and trunnion washer
(2) from trunnion tube (1).

0155 00-2
TM 9-2330-330-14&P

LEAF SPRINGS REPLACEMENT—Continued 0155 00

INSTALLATION

NOTE

If rubber bushings (6) are worn or damaged replace with


new bushings.

1. Install trunnion washer (2), rubber bushing (6), upper trunnion hub (5), and lower trunnion hub (7)
on trunnion tube (1).

2. Using lifting device, position leaf spring (10) on upper trunnion hub (5) so that center bolt of leaf
spring is in recess of upper trunnion hub.

3. Position wear plate (4) in place on leaf spring (10). Nut on center bolt of leaf spring fits into hole in
wear plate.

4. Install two new U-bolts (3) over wear plate (4) and through holes in upper and lower trunnion hubs
(5 and 7).

5. Install four washers (9) and new self locking nuts (8) on two U-bolts (3), and tighten evenly to 200
to 320 lb-ft (271 to 434 N•m).

6. Repeat steps 1 thru 5 for opposite side.

FOLLOW-ON TASKS

1. Install axles (WP 0154 00).

2. Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0155 00-3/4 blank


TM 9-2330-330-14&P

HOSE REEL CABINET REPLACEMENT 0156 00

THIS WP COVERS:
Removal, Installation, Follow-On Tasks

INITIAL SETUP:

Maintenance Level Equipment Conditions


Direct and General Support Semitrailer disconnected from prime mover (refer
to
WP 0007 00)
Materials/Parts Semitrailer grounded (refer to WP 0007 00)
Self-locking nuts (22) (item 87, WP 0175 00) Negative terminal disconnected from battery (refer
Self-locking nuts (9) (item 88, WP 0175 00) to WP 0007 00)
Volumetric meters removed (refer to WP 0127 00)
Tools and Special Tools Hose reels removed (refer to WP 0157 00)
Tool kit, general mechanic’s (item 4, WP 0171 00) P and R valves removed (refer to WP 0129 00)
Forklift truck (item 1, WP 0171 00) Roadside hose tubes removed (refer to
WP 0094 00)
Optic socket box removed (refer to WP 0050 00)
Remove piping in hose reel cabinet (refer to
WP 0138 00)

REMOVAL

1. Remove eight self-locking nuts (2), washers (3), bolts (4), and two electrical junction boxes (1)
behind hose reel cabinet (5). Discard self-locking nuts.

2. Remove self-locking nut (6), washer (7), and bracket (8) from cabinet (5). Discard self-locking nut.

0156 00-1
TM 9-2330-330-14&P

HOSE REEL CABINET REPLACEMENT—Continued 0156 00

WARNING

Do not attempt to lift cabinet by hand or personal


injury or damage to equipment may occur.

NOTE

Position forklift under cabinet to support weight of


cabinet and lift slightly to relieve pressure on mounting
screws and nuts.

3. Remove three self-locking nuts (19), six washers (20), three bolts (21), and angle bracket (9) from
cabinet (5). Discard self-locking nuts.

4. Remove three self-locking nuts (16), six washers (17), three bolts (18), bracket (15), and piping
frame (10) from cabinet (5). Discard self-locking nuts.

5. Remove self-locking nut (11), two washers (12), bolt (13), bracket (14), and piping frame (10) from
cabinet (5). Discard self-locking nut.

0156 00-2
TM 9-2330-330-14&P

HOSE REEL CABINET REPLACEMENT—Continued 0156 00

6. Remove four self-locking nuts (30), eight washers (31), four bolts (32), and piping frame (10) from
cabinet (5). Discard self-locking nuts.

7. Remove 6 self-locking nuts (22), 12 washers (23), 6 bolts (24), and 2 brackets (25) from cabinet
(5). Discard self-locking nuts.

8. Remove 8 self-locking nuts (26), 16 washers (27), 8 bolts (28), and bracket (29) from cabinet (5).
Discard self-locking nuts.

INSTALLATION

NOTE

Position forklift under cabinet to support weight of


cabinet during installation procedure.

1. Install bracket (29), 8 bolts (28), 16 washers (27), and 8 new self-locking nuts (26) to cabinet (5).

2. Install 2 brackets (25), 6 bolts (24), 12 washers (23), and 6 new self-locking nuts (22) to cabinet (5).

3. Install piping frame (10), four bolts (32), eight washers (31), and four new self-locking nuts (30) to
cabinet (5).

0156 00-3
TM 9-2330-330-14&P

HOSE REEL CABINET REPLACEMENT—Continued 0156 00

4. Install piping frame (10), bracket (14), bolt (13), two washers (12), and new self-locking nut (11) to
cabinet (5).
5. Install piping frame (10), bracket (15), three bolts (18), six washers (17), and three new self-locking
nuts (16) to cabinet (5).
6. Install angle bracket (9), three bolts (21), six washers (20), and three new self-locking nuts (19) to
cabinet (5).

7. Install bracket (8), washer (7), and new self-locking nut (6) to cabinet (5).
8. Install two electrical junction boxes (1), eight bolts (4), washers (3), and new self-locking nuts (2) to
cabinet (5).

0156 00-4
TM 9-2330-330-14&P

HOSE REEL CABINET REPLACEMENT—Continued 0156 00

FOLLOW-ON TASKS

1. Install volumetric meters (WP 0127 00).

2. Install hose reels (WP 0157 00).

3. Install P & R valves (WP 0129 00).

4. Install roadside hose tubes (WP 0094 00).

5. Install optic socket box (WP 0050 00).

6. Install hose reel piping (WP 0138 00)

7. Reconnect negative battery terminal (WP 0007 00).

8. Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0156 00-5/6 blank


TM 9-2330-330-14&P

1-1/4-INCH HOSE REELS REPLACEMENT 0157 00

THIS WP COVERS:
Removal, Installation, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Direct and General Support Tool kit, general mechanic’s (item 4, WP 0171 00 )

Materials/Parts Equipment Conditions


Compound, thread sealing (item 7, WP 0174 00) Semitrailer disconnected from prime mover (refer
Cable ties (AR) (item 98, WP 0175 00) to WP 0007 00)
Lockwashers (20) (item 108, WP 0175 00) Semitrailer grounded (refer to WP 0007 00)
Self-locking nuts (2) (item 88, WP 0175 00) Semitrailer fuel tank drained (refer to WP 0007 00)
Self-locking nuts (16) (item 92, WP 0175 00) Negative terminal disconnected from battery (refer
to WP 0007 00)
R and P valves removed (refer to WP 0129 00)
Volumetric meters removed (refer to WP 0127 00)

REMOVAL

Hose Reel

NOTE

There are two 1-1/4-inch hose reel assemblies and


they are both replaced the same way. This procedure
replaces one hose reel assembly.

1. Remove and disconnect hose from hose reel.

2. Remove two nuts (1) washers (2), lockwashers (3), and tensioner (5) from hose reel frame (4).
Discard lockwashers.

0157 00-1
TM 9-2330-330-14&P

1-1/4-INCH HOSE REELS REPLACEMENT—Continued 0157 00

3. Remove two nuts (6), lockwashers (7), washers (8), and bolts (9) from frame (4). Discard
lockwashers.

4. Remove 8 self-locking nuts (10), 16 washers (11), and 8 bolts (12), securing frame (4) to cabinet
(13). Discard self-locking nuts.

NOTE

Maneuver hose reel frame so that left side of hose


reel bearing can be reached with a wrench.

0157 00-2
TM 9-2330-330-14&P

1-1/4-INCH HOSE REELS REPLACEMENT—Continued 0157 00

5. Remove two bolts (14), four washers (15), two lockwashers (16), nuts (17), and spacer (18), from
frame (4). Discard lockwashers.

6. Remove hose reel drum (19) from frame (4).

NOTE

Leave motor in cabinet after disconnecting from frame.

7. Remove four bolts (21), eight washers (22), four lockwashers (23), nuts (24), and two spacers (25)
from motor (20) and frame (4). Discard lockwashers.

8. Remove frame (4) from hose reel cabinet (13).

0157 00-3
TM 9-2330-330-14&P

1-1/4-INCH HOSE REELS REPLACEMENT—Continued 0157 00

Motor

1. Remove two nuts (26), washers (27), and screws (28) from hose reel motor rewind switch (29).

2. Loosen two screws (30) and remove cover (31) from electrical junction box (32).

3. Remove self-locking nut (33), washer (34), and bracket (35) from cabinet (13). Discard self-locking
nuts.

4. Remove and discard cable ties (36) as necessary.

0157 00-4
TM 9-2330-330-14&P

1-1/4-INCH HOSE REELS REPLACEMENT—Continued 0157 00

NOTE
Tag all wires before removal.
5. Remove three nuts (37) and four wires (38) from solenoid (40).
6. Remove three conduit nuts (39) from junction box (32).

7. Remove motor (20), motor rewind switch (29), and three conduits (41) from cabinet (13).

INSTALLATION
Motor
1. Install three conduits (41), motor rewind switch (29), and motor (20) to hose reel cabinet (13).

0157 00-5
TM 9-2330-330-14&P

1-1/4-INCH HOSE REELS REPLACEMENT—Continued 0157 00

2. Install three conduit nuts (39) to junction box (32).

3. Install four wires (38) and three nuts (37) to solenoid (40).

4. Install new cable ties (36) as necessary.

5. Install bracket (35), washer (34), and new self-locking nut (33) to cabinet (13).

6. Close cover (31) to electrical junction box (32) and tighten two screws (30).

0157 00-6
TM 9-2330-330-14&P

1-1/4-INCH HOSE REELS REPLACEMENT—Continued 0157 00

7. Install screws (28) washers (27) and two nuts (26) to hose reel motor rewind switch (29).

Hose Reel

1. Install frame (4) in hose reel cabinet (13).

2. Install two spacers (25), four nuts (24), new lockwashers (23), eight washers (22), and four bolts
(21), to frame (4) and motor (20).

0157 00-7
TM 9-2330-330-14&P

1-1/4-INCH HOSE REELS REPLACEMENT—Continued 0157 00

3. Install hose reel drum (19) on frame (4).

4. Install spacer (18), two nuts (17), new lockwashers (16), four washers (15), and two bolts (14), to
frame (4).

5. Install two bolts (9), washers (8), new lockwashers (7), and nuts (6), to frame (4).

0157 00-8
TM 9-2330-330-14&P

1-1/4-INCH HOSE REELS REPLACEMENT—Continued 0157 00

6. Install frame (4), 8 bolts (12), 16 washers (11), and 8 new self-locking nuts (10), to hose reel
cabinet (13).

7. Install tensioner (5), two new lockwashers (3), washer (2), and nuts (1), to hose reel frame (4).

NOTE

Apply thread sealing compound to threads

8. Install hose onto hose reel and rewind.

0157 00-9
TM 9-2330-330-14&P

1-1/4-INCH HOSE REELS REPLACEMENT—Continued 0157 00

FOLLOW-ON TASKS

1. Install P and R valve (WP0129 00).

2. Install volumetric meters (WP0127 00).

3. Reconnect negative battery terminal (WP0007 00).

4. Disconnect semitrailer grounding cables (WP0007 00).

END OF TASK

0157 00-10
TM 9-2330-330-14&P

ENGINE AND PUMP CABINET FRAME REPLACEMENT 0158 00

THIS WP COVERS:
Removal, Installation, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Direct and General Support Tool kit, general mechanic’s (item 4, WP 0171 00)
Jack stands (item 3, WP 0171 00)
Materials/Parts
Seals (2) (item 129, WP 0175 00) Equipment Conditions
Self-locking nuts (2) (item 23, WP 0175 00) Semitrailer disconnected from prime mover (refer
Self-locking nuts (4) (item 70, WP 0175 00) to WP 0007 00)
Self-locking nuts (4) (item 87, WP 0175 00) Semitrailer grounded (refer to WP 0007 00)
Self-locking nuts (2) (item 88, WP 0175 00) Semitrailer fuel tank drained (refer to WP 0007 00)
Self-locking nuts (8) (item 89, WP 0175 00) Batteries removed (refer to WP 0055 00)
Self-locking nuts (41) (item 92, WP 0175 00) Fuel lines disconnected (refer to WP 0109 00)
Fuel tank removed (refer to WP 0108 00)
Two hose tubes loosened at engine cabinet (refer
to WP 0094 00)
Air cleaner and hose removed (refer
to WP 0111 00)
Alternator removed (refer to WP 0116 00)
Muffler plate and muffler removed (refer
to WP 0115 00)
Optic socket box removed (refer to WP 0050 00)
Static reel removed (refer to WP 0087 00)
Brake interlock valve removed (refer
to WP 0072 00)

REMOVAL
1. Remove two self-locking nuts (1) and washers (2) from U-bolt (3). Discard self-locking nuts.
NOTE
Secure inlet valve to filter separator.

0158 00-1
TM 9-2330-330-14&P

ENGINE AND PUMP CABINET FRAME REPLACEMENT—Continued 0158 00

2. Remove four self-locking nuts (12), eight washers (11), and four bolts (10) from side and bottom of
bottom loading support bracket (9). Discard self-locking nuts.

3. Remove two bolts (5), nuts (4), seal (7), and split coupling (6) at inlet T (8). Discard seal.

4. Remove two bolts (15), nuts (16), seal (13), and split coupling (14) at top of centrifugal pump (17).
Discard seal.

NOTE

Close all valves and drain fuel from centrifugal pump


using plug at bottom of pump.

0158 00-2
TM 9-2330-330-14&P

ENGINE AND PUMP CABINET FRAME REPLACEMENT—Continued 0158 00

5. Loosen two screws (20) on engine electrical control box (19) and open front cover (18).

6. Disconnect two wires (26) and remove nut (28) and circuit breaker (27) from control box (19).

7. Remove nut (29), washer (30), and glow plug cable (25) from solenoid (31).

8. Remove nut (23), conduit nut (24), and cable (25) from control box (19).

9. Disconnect wire (33) from terminal strip (34).

0158 00-3
TM 9-2330-330-14&P

ENGINE AND PUMP CABINET FRAME REPLACEMENT—Continued 0158 00

10. Remove oil pressure gage line (36) from fitting (35).

11. Disconnect two wires (38) from oil pressure switch (37).

12. Disconnect two connectors (40) from overheat shutdown switch (41) and fuel stop solenoid (39).

0158 00-4
TM 9-2330-330-14&P

ENGINE AND PUMP CABINET FRAME REPLACEMENT—Continued 0158 00

13. Remove four self-locking nuts (45), eight washers (46), four bolts (47), and control box (19) from
bracket (48). Discard self-locking nuts.

14. Clip and remove cable ties (53) from wires (54).

15. Remove two self-locking nuts (49), four washers (50), two bolts (51), and clamps (52) from vertical
support (55). Discard self-locking nuts.

0158 00-5
TM 9-2330-330-14&P

ENGINE AND PUMP CABINET FRAME REPLACEMENT—Continued 0158 00

16. Remove 8 self-locking nuts (57), 16 washers (58), 8 bolts (59), and engine fan shroud (60) from
frame (61) and engine shroud (56). Discard self-locking nuts.

17. Remove four self-locking nuts (63), eight washers (64), and four bolts (65) from bottom of splash
shield (62). Discard self-locking nuts.

0158 00-6
TM 9-2330-330-14&P

ENGINE AND PUMP CABINET FRAME REPLACEMENT—Continued 0158 00

WARNING

At this point, maneuver forklift under engine and


pump cabinet frame.

CAUTION

Position jack stands under engine and pump cabinet


before removing vertical supports. Failure to do so
could result in damage to components.

18. Remove 16 self-locking nuts (67), 32 washers (68), 16 bolts (69), and two outside vertical supports
(66) from frame (61) and engine shroud (56). Discard self-locking nuts.

19. Remove eight self-locking nuts (70), 16 washers (71), and eight bolts (72) from two brackets (73)
on rear inside vertical support (74). Discard self-locking nuts.

0158 00-7
TM 9-2330-330-14&P

ENGINE AND PUMP CABINET FRAME REPLACEMENT—Continued 0158 00

20. Remove four self-locking nuts (75), eight washers (76), four bolts (77), and rear cross member (78)
from engine frame (61). Discard self-locking nuts.

21. Remove three self-locking nuts (82), six washers (81), and three bolts (80) from angle bracket (79)
and engine frame (61). Discard self-locking nuts.

0158 00-8
TM 9-2330-330-14&P

ENGINE AND PUMP CABINET FRAME REPLACEMENT—Continued 0158 00

22. Remove four self-locking nuts (84), eight washers (85), and four bolts (86) from inside vertical
support (87). Discard self-locking nuts.
23. Remove two self-locking nuts (88), four washers (89), two bolts (90), and front inside vertical
support (87) from semitrailer tank rib (83). Discard self-locking nuts.

24. Using a forklift, lower engine frame.

25. Separate engine and pump from frame.

26. Remove damaged components from engine frame and discard self-locking nuts.

NOTE

Engine frame is bolted together. Loosely assemble frame


Components on a flat surface. Tighten fasteners on cross
members last.

0158 00-9
TM 9-2330-330-14&P

ENGINE AND PUMP CABINET FRAME REPLACEMENT—Continued 0158 00

INSTALLATION

1. Install engine and pump to frame.

2. Using a forklift, maneuver engine cabinet in place at semitrailer.

3. Install front inside vertical support (87), two bolts (90), four washers (89), and two new self-locking
nuts (88) to semitrailer tank rib (83).

4. Install front inside vertical support (87) with four bolts (86), eight washers (85), and four new self-
locking nuts (84).
5. Install angle bracket (79), three bolts (80), six washers (81), and three new self-locking nuts (82) to
engine frame (61).

0158 00-10
TM 9-2330-330-14&P

ENGINE AND PUMP CABINET FRAME REPLACEMENT—Continued 0158 00

6. Install rear cross member (78) to engine frame (61) with four bolts (77), eight washers (76), and
four new self-locking nuts (75).

7. Install 8 bolts (72), 16 washers (71), and 8 new self-locking nuts (70) to two brackets (73) on rear
inside vertical support (74).

0158 00-11
TM 9-2330-330-14&P

ENGINE AND PUMP CABINET FRAME REPLACEMENT—Continued 0158 00

8. Install two outside vertical supports (66), 16 bolts (69), 32 washers (68), and 16 new self-locking
nuts (67) to frame (61) and engine shroud (56).

9. Install four bolts (65), eight washers (64), and four new self-locking nuts (63) to bottom of splash
shield (62).

0158 00-12
TM 9-2330-330-14&P

ENGINE AND PUMP CABINET FRAME REPLACEMENT—Continued 0158 00

10. Install engine fan shroud (60), 8 bolts (59), 16 washers (58), and 8 new self-locking nuts (57) to
frame (61) and engine shroud (56).

11. Install two clamps (52), bolts (51), four washers (50), and two new self-locking nuts (49) to vertical
support (55).

12. Install cable ties (53) to wires (54) as necessary.

0158 00-13
TM 9-2330-330-14&P

ENGINE AND PUMP CABINET FRAME REPLACEMENT—Continued 0158 00

13. Install control box (19), four bolts (47), eight washers (46), and four new self-locking nuts (45) to
bracket (48).

14. Connect two connectors (40) to overheat shutdown switch (41) and fuel stop solenoid (39).

0158 00-14
TM 9-2330-330-14&P

ENGINE AND PUMP CABINET FRAME REPLACEMENT—Continued 0158 00

15. Connect two wires (38) to oil pressure switch (37).


16. Install oil pressure gage line (36) to fitting (35).

17. Connect wire (33) to terminal strip (34).


18. Install glow plug cable (25), conduit nut (24), and nut (23) to control box (19).
19. Install cable (25), washer (30), and nut (29) to solenoid (31).
20. Install circuit breaker (27), nut (28), and connect two wires (26) to control box (19).

0158 00-15
TM 9-2330-330-14&P

ENGINE AND PUMP CABINET FRAME REPLACEMENT—Continued 0158 00

21. Tighten two screws (20) on control box (19) and close front cover (18).

22. Install split coupling (14), new seal (13), two nuts (16), and bolts (15) at top of centrifugal pump
(17).

0158 00-16
TM 9-2330-330-14&P

ENGINE AND PUMP CABINET FRAME REPLACEMENT—Continued 0158 00

23. Install split coupling (6), new seal (7), two nuts (4), and bolts (5) at inlet T (8).

24. Install four bolts (10), eight washers (11), and four new self-locking nuts (12) to side and bottom of
bottom loading support bracket (9).

25. Install two washers (2) and new self-locking nuts (1) to U-bolt (3).

FOLLOW-ON TASKS
1. Install muffler plate and muffler (WP 0115 00).

2. Install alternator (WP 0116 00).

3. Install air cleaner and hose (WP 0111 00).

4. Install two hose tubes at engine cabinet (WP 0094 00).

5. Install brake interlock valve (WP 0072 00).

6. Install static reel (WP 0087 00).

7. Install fuel tank (WP 0108 00).

8. Install fuel lines (WP 0109 00).

9. Install optic socket box (WP 0050 00).

10. Install batteries (WP 0055 00).

11. Disconnect semitrailer grounding cables (WP 0007 00).


END OF TASK

0158 00-17/18 blank


TM 9-2330-330-14&P

ENGINE HEAT SHIELD REPLACEMENT 0159 00

THIS WP COVERS:
Removal, Installation, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Direct and General Support Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts Personnel Required


Self-locking nuts (8) (item 88, WP 0175 00) Two
Self-locking nuts (2) (item 89, WP 0175 00)

Equipment Conditions
Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
Semitrailer fuel tank drained (refer to WP 0007 00)
Two hose tubes loosened at engine cabinet (refer
to WP 0094 00)
Air cleaner and hose removed (refer
to WP 0111 00)
Pump tubing removed from top of pump (refer to
WP 0148 00)
Muffler plate and muffler removed (refer
to WP 0115 00)

REMOVAL

1. Remove 8 self-locking nuts (2), 16 washers (3), and 8 bolts (4) from top right and left edges of heat
shield (1). Discard self-locking nuts.

0159 00-1
TM 9-2330-330-14&P

ENGINE HEAT SHIELD REPLACEMENT—Continued 0159 00

2. Remove self-locking nut (5), two washers (6), bolt (7), and heat shield (1) from rear inside vertical
support post (8). Discard self-locking nut.

3. Remove self-locking nut (10), two washers (11), bolt (12), and heat shield (1) from front inside
vertical support post (9). Discard self-locking nut.

4. With an assistant, lift heat shield (1) from semitrailer.

INSTALLATION

1. With an assistant, lift heat shield (1) into position on semitrailer.

2. Install bolt (12), two washers (11), new self-locking nut (10), and heat shield (1) to front inside
vertical support post (9).

0159 00-2
TM 9-2330-330-14&P

ENGINE HEAT SHIELD REPLACEMENT—Continued 0159 00

3. Install bolt (7), two washers (6), new self-locking nut (5), and heat shield (1) to rear inside vertical
support post (8).

4. Install 8 bolts (4), 16 washers (3), and 8 new self-locking nuts (2) to top right and left edges of heat
shield (1).

FOLLOW-ON TASKS

1. Install muffler plate and muffler (WP 0115 00).

2. Install air cleaner and hose (WP 0111 00).

3. Install two hose tubes at engine cabinet (WP 0094 00).

4. Install pump tubing (WP 0148 00).

5. Disconnect semitrailer grounding cables (WP 0007 00).


END OF TASK

0159 00-3/4 blank


TM 9-2330-330-14&P

BLANK 0160 00

0160 00-1/2 blank


TM 9-2330-330-14&P

ALTERNATOR MAINTENANCE 0161 00

THIS WP COVERS:
Disassembly; Inspection, Testing, and Repair; Assembly; Adjustment; Follow-On Task

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Direct and General Support Common no. 1 tool set (item 1, WP 0171 00)

Materials/Parts Equipment Conditions


Compound, cleaning (item 4, WP 0174 00) Alternator removed (refer to WP 0116 00)
Bearing (item 14, WP 0175 00)
Bearing (item 16, WP 0175 00)
Brush assembly (item 141, WP 0175 00)
Gasket (item 10, WP 0175 00)
Lockwashers (3) (item 20, WP 0175 00)
Self-locking nut (item 21, WP 0175 00)

DISASSEMBLY

1. Loosen four thru-bolts (1).

2. Remove two nuts (5), washers (6), regulator leads (7), and washers (8) from alternator rear
housing (4).

3. Remove four screws (2), washers (3), and regulator (9).

0161 00-1
TM 9-2330-330-14&P

ALTERNATOR MAINTENANCE—Continued 0161 00

4. Remove gasket (10) from regulator (9). Discard gasket.

NOTE

Tag wires prior to disconnecting.

5. Disconnect two sets of yellow and green wires (11) at regulator (9) from brush assembly (12) and
rear housing (4).

6. Remove two screws (13), washers (14), and brush assembly (12). Discard brush assembly.

7. Remove four thru-bolts (1).

8. Separate rear housing (4) and stator (18) from front housing (19) and rotor (15). Remove spacer
(16) from rotor shaft (17).

0161 00-2
TM 9-2330-330-14&P

ALTERNATOR MAINTENANCE—Continued 0161 00

9. Remove three nuts (20) and stator leads (21) from studs (22) and stator (18).

10. Remove three connectors (23) from studs (22) in heat sink bridge (24).

11. Remove rear bearing (25) from rear housing (4). Discard bearing.

0161 00-3
TM 9-2330-330-14&P

ALTERNATOR MAINTENANCE—Continued 0161 00

12. Remove self-locking nut (27), washer (28), pulley (29), and fan (26) from rotor shaft (17). Discard
self-locking nut.

13. Remove three front bearing retainer screws (31) and lockwashers (32). Discard lockwashers.

14. Remove rotor (15) from front housing (19).

15. Remove bearing (33) and bearing retainer (30) from rotor (15). Discard bearing.

0161 00-4
TM 9-2330-330-14&P

ALTERNATOR MAINTENANCE—Continued 0161 00

INSPECTION, TESTING, AND REPAIR


WARNING

Solvents can burn easily, can give off harmful vapors,


and are harmful to skin and clothing. To avoid injury or
death, keep away from open fire and use in a well-ventilated
area. If solvent gets on skin or clothing, wash immediately with
soap and water.
CAUTION
Do not use excessive air pressure or parts could be damaged.
NOTE
All parts to be reused should be cleaned in cleaning compound and air-dried.

1. Regulator. Check regulator for any signs of corrosion or burns in circuit board. If either is present,
replace regulator.

2. Brush Assembly. Replace brushes and brush holder.

3. Stator. Check for signs of physical damage, such as evidence of rotor striking stator laminations,
broken insulation, or presence of foreign material that would restrict cooling of stator. If damage is
present, replace alternator.

Check stator windings with a multimeter. Place one test lead on stator lamination and other on
each of stator connectors. Multimeter should show no continuity. If continuity is present, replace
alternator.

Place test leads alternately between three connectors. Continuity should be present between
connectors. If continuity is not present, replace alternator.

4. Rectifier Heat Sink Diodes. If excess physical damage is evident, replace alternator.

Connect positive lead of multimeter to positive heat sink and touch negative test lead to each of
three diode terminals. High resistance should be indicated. If any or all diodes indicate low or no
resistance, replace alternator.

Reverse multimeter leads so that negative test lead is connected to positive heat sink. Touch
positive test lead to each of three diode terminals. Low resistance should be indicated. If any or all
diodes show high resistance, replace alternator.

Connect negative test lead of multimeter to negative heat sink and touch positive test lead to each
of three diode terminals. High resistance should be indicated. If any or all diodes show high
resistance, replace alternator.

Reverse multimeter leads so that positive test lead is connected to negative heat sink. Touch
negative lead to each of three diode terminals. A low or absent resistance reading should be
obtained.

If a shorted open diode is detected in any test, replace alternator.

0161 00-5
TM 9-2330-330-14&P

ALTERNATOR MAINTENANCE—Continued 0161 00

5. Fan and Pulley. Check fan for bent fins and excessive wear around center bore. Check pulley for
worn drive surfaces in belt area, or wear around bore. If damage is present, replace alternator.

6. Rotor Assembly. Check rotor assembly for signs of wear or damaged threads on shaft. If rotor is
damaged, replace alternator. If rotor is not damaged, test rotor as follows:

Place multimeter leads on rotor shaft and either slip ring. There should be no continuity. If continuity
is present, replace alternator.

Place multimeter leads on two slip rings. The resistance should measure 2.4 to 3.5 ohms. If not,
replace alternator.

7. Front and Rear Housing. Inspect front and rear housing for wear and damage. If excess damage
is present, discard alternator.

8. Bearings. Bearings should be replaced whenever the alternator is disassembled.

ASSEMBLY

1. Install new front bearing (33) in front housing (19).

2. Install front bearing retainer (30), three new lockwashers (32), and screws (31).

3. Install front housing (19) to rotor shaft (17).

0161 00-6
TM 9-2330-330-14&P

ALTERNATOR MAINTENANCE—Continued 0161 00

4. Install fan (26), pulley (29), washer (28), and new self-locking nut (27). Tighten nut 70 to 80 lb-ft (95
to 108 N•m).

5. Install new bearing (25) into rear housing (4).

6. Install three connectors (23) to studs (22) on heat sink bridge (24).

0161 00-7
TM 9-2330-330-14&P

ALTERNATOR REPAIR—Continued 0161 00

7. Install stator (18) into rear housing (4) with stator leads (21) onto three studs (22) and nuts (20) with
integral washers to studs.

8. Install spacer (16) onto rotor shaft (17).

9. Install rear housing (4), stator (18), rotor (15), and front housing (19). Hand press halves together.

0161 00-8
TM 9-2330-330-14&P

ALTERNATOR MAINTENANCE—Continued 0161 00

10. Install four thru-bolts (1) and tighten evenly to 50 to 60 lb-in (5.6 to 6.8 N•m).

11. Install new brush assembly (12) with two washers (14) and screws (13).

12. Install new gasket (10) to regulator (9).

13. Connect yellow and green wires (11) from regulator (9) to brush assembly (12) and rear housing
(4).

14. Install regulator (9) to rear housing (4) with four washers (3) and screws (2).

15. Install two washers (6), leads (7), washers (8), and nuts (5) to rear housing (4).

0161 00-9
TM 9-2330-330-14&P

ALTERNATOR MAINTENANCE—Continued 0161 00

ADJUSTMENT

CAUTION

Do not force screwdriver past the set stops at either


end of adjustment range to avoid regulator damage.
NOTE

Adjustments may be required during prolonged operation


in extremely low or high temperatures to make sure
batteries are properly charged.

Insert small screwdriver in hole (34) and turn clockwise to raise voltage. Turn screwdriver
counterclockwise to lower voltage. Set voltage to 28.0 to 28.4 volts.

FOLLOW-ON TASK

Install alternator and adjust belt (WP 0116 00).

END OF TASK

0161 00-10
TM 9-2330-330-14&P

4-INCH PUMP MAINTENANCE 0162 00

THIS WP COVERS:
Removal, Disassembly, Cleaning, Inspection and Repair, Assembly, Installation, Testing, Follow-On Task

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Direct and General Support Tool kit, general mechanic’s (item 4, WP 0171 00 )
Forklift truck (item 1, WP 0171 00)
Materials/Parts Lifting device (item 1, WP 0171 00)
Compound, cleaning (item 4, WP 0174 00)
Gaskets (AR) (item 31, WP 0175 00) References
Gasket (item 41, WP 0175 00) WP 0035 00
Lockwashers (20) (item 122, WP 0175 00)
Mechanical seal (item 34, WP 0175 00)
Seal (item 32, WP 0175 00)
Seal (item 33, WP 0175 00)
Self-locking nuts (4) (item 144, WP 0175 00)

Equipment Conditions
Engine and pump cabinet removed (refer to
WP 0157 00)

0162 00-1
TM 9-2330-330-14&P

4-INCH PUMP MAINTENANCE—Continued 0162 00

REMOVAL

1. Remove pipe plug (5) and drain lubricant.

2. Remove six screws (2) and lockwashers (3) connecting intermediate housing (1) to engine (4).
Discard lockwashers.

NOTE

A shim pack is located under one of the pump mounts.


If the same pump is going to be reinstalled, mark the
location of the shim pack and the number of shims.
Set the shim pack aside for installation.

0162 00-2
TM 9-2330-330-14&P

4-INCH PUMP MAINTENANCE—Continued 0162 00

3. Remove two self-locking nuts (7), washers (8), and bolts (9) at bottom of pump (6). Discard self-
locking nuts.

WARNING

To avoid personal injury, use a hoist or other lifting


device when lifting pump.

4. Remove pump (6) and intermediate housing (1) from cabinet frame (10).

0162 00-3
TM 9-2330-330-14&P

4-INCH PUMP MAINTENANCE—Continued 0162 00

DISASSEMBLY

NOTE

Measure and record thickness of gasket(s) for ease


of assembly.

1. Remove eight nuts (11), lockwashers (12), intermediate housing (1), and gasket(s) (13) from pump
(6) as an assembly. Discard lockwashers and gasket(s).

WARNING

The spring load on mechanical seal may cause impeller


to fly off shaft while being removed, causing serious
injury to personnel.

2. Remove impeller (21) from impeller shaft (33) by unscrewing it in the same direction as pump turns.

3. Remove seal plate (25), mechanical seal (24), spring seat (23), and shims (22) from impeller shaft
(33). Discard mechanical seal.
NOTE

If there are shims between bearing cap and bearing,


set aside for use at assembly.

4. Remove four screws (38), lockwashers (37), bearing cap (28), gasket (29), and shims (30). Discard
lockwashers and gasket.

5. Remove pump coupling (36) and key (34) from impeller shaft (33).

6. Remove impeller shaft (33) and bearings (32) from intermediate housing (1) as an assembly by
using a soft hammer to hit the keyed end of the impeller shaft.

7. Remove seal (35) from intermediate housing (1). Discard seal.

0162 00-4
TM 9-2330-330-14&P

4-INCH PUMP MAINTENANCE—Continued 0162 00

8. Remove seal (27) from bearing cap (28). Discard seal.

9. Remove snap ring (31) and two bearings (32) from impeller shaft (33).

NOTE

Remove wear plate only if excessive wear is evident


and replacement is necessary.

10. Remove two nuts (14), lockwashers (15), and wear plate (20) from volute (18). Discard
lockwashers.

11. Remove eight studs (19) from volute (18).

12. Remove three plugs (16, 17, and 26).

0162 00-5
TM 9-2330-330-14&P

4-INCH PUMP MAINTENANCE—Continued 0162 00

CLEANING

WARNING

Solvents can burn easily, can give off harmful vapors,


and are harmful to skin and clothing. To avoid injury or
death, keep away from open fire and use in a well-ventilated
area. If solvent gets on skin or clothing, wash immediately with
soap and water.

Clean shaft and all component parts (except bearings) with a soft cloth soaked in cleaning solvent.
Inspect parts for wear or damage and replace as necessary.

INSPECTION AND REPAIR

1. Remove minor nicks on edges of impeller vanes with a fine finishing stone.

2. Replace all seals, gaskets, and bearings.

3. Inspect impeller shaft for nicks, scratches, scoring, or other damage. Replace shaft if damaged.

4. If shaft is worn so bearings slip on and off easily, shaft must be replaced. Replace housing if
bearings do not fit snugly into bearing bore.

ASSEMBLY

1. Install three plugs (16, 17, and 26) in volute (18) and plug (5) in intermediate housing (1).

2. Install eight studs (19) in volute (18).

3. Install wear plate (20) to volute (18) with two new lockwashers (15) and nuts (14).

4. Install two bearings (32), and snap ring (31) to impeller shaft (33).

5. Install new seal (27) in bearing cap (28). Lip of seal must be towards inside of cap.

6. Install new seal (35) in intermediate housing (1).

7. Install bearings (32) and impeller shaft (33) in intermediate housing (1) as an assembly.

NOTE

If shims were present at disassembly, put back in at assembly.

8. Install shims (30), new gasket (29), bearing cap (28), four new lockwashers (37), and screws (38)
to intermediate housing (1).

0162 00-6
TM 9-2330-330-14&P

4-INCH PUMP MAINTENANCE—Continued 0162 00

9. Install pump coupling (36) and key (34) to impeller shaft (33).

10. Install shims (22), spring seat (23), new mechanical seal (24), and seal plate (25) to impeller
shaft (33).
NOTE

A clearance of 0.020 to 0.040 in. (0.51 to 1.02 mm) between


the impeller and seal plate is necessary for maximum pump
efficiency. Measure this clearance and add or remove shims
until the clearance is reached.

11. Install impeller (21) to impeller shaft (33).

0162 00-7
TM 9-2330-330-14&P

4-INCH PUMP MAINTENANCE—Continued 0162 00

NOTE

Install same thickness of gasket(s) as previously removed.

12. Install new gasket(s) (13), intermediate housing (1), eight new lockwashers (12), and nuts (11) to
pump (6) as an assembly.

NOTE

A clearance of 0.010 to 0.020 in. (0.25 to 0.51 mm) between


impeller and wear plate. Set this clearance by adding or
removing gasket(s).

13. Check for clearance between front of impeller (21) and wear plate (20). If impeller scrapes, add
another gasket (13) of sufficient thickness between seal plate (25) and volute (18).

0162 00-8
TM 9-2330-330-14&P

4-INCH PUMP MAINTENANCE—Continued 0162 00

INSTALLATION

WARNING

To avoid personal injury, use a hoist or some lifting device


when lifting pump.

1. Install pump (6) and intermediate housing (1) to cabinet frame (10).

2. Install six screws (2) and new lockwashers (3) connecting intermediate housing (1) to engine (4).

0162 00-9
TM 9-2330-330-14&P

4-INCH PUMP MAINTENANCE—Continued 0162 00

NOTE

Install shim packs removed in removal step 3.

3. Install shim pack in location from where it was removed.

4. Install two bolts (9), washers (8), and new self-locking nuts (7) through pump mounts to cabinet
frame (10).

5. Fill intermediate housing (1) with oil. Refer to lube instructions (WP 0035 00).

FOLLOW-ON TASK

Install engine and pump cabinet (WP 0157 00).

END OF TASK

0162 00-10
TM 9-2330-330-14&P

PIPING FRAME ASSEMBLY REPLACEMENT 0163 00

THIS WP COVERS:
Removal, Installation, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Equipment Conditions
Direct and General Support Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Materials/Parts Semitrailer grounded (refer to WP 0007 00)
Self-locking nuts (26) (item 86, WP 0175 00) Manifold valve removed (refer to WP 0135 00)
Self-locking nuts (11) (item 87, WP 0175 00) Discharge manifold valve removed (refer to
WP 0133 00)
Personnel Required G valve removed (refer to WP 0128 00)
Two Bottom loading valve removed (refer to
WP 0134 00)
Tools and Special Tools Emergency valve A control handle removed (refer
Tool kit, general mechanic’s (item 4, WP 0171 00) to WP 0139 00)
Main wiring harness removed (refer to
WP 0057 00)
F, E, and B valve and handwheels (refer to
WP 0132 00)
Static reels and electrical clips (refer to
WP 0087 00)

REMOVAL

1. Remove 8 self-locking nuts (1), 16 washers (2), 8 bolts (3), and rear of piping frame (4) from
bulkhead (5). Discard self-locking nuts.

WARNING

Piping frame is heavy. Position a forklift or other lifting device


underneath framework. Do not attempt to lift it by yourself or
damage to equipment or injury to personnel could result.

0163 00-1
TM 9-2330-330-14&P

PIPING FRAME ASSEMBLY REPLACEMENT—Continued 0163 00

2. Remove 26 self-locking nuts (10), 52 washers (11), and 26 bolts (12) from both sides of piping
frame (4). Discard self-locking nuts.

3. Remove three self-locking nuts (8), six washers (7), and three bolts (6) from panel (9). Discard self-
locking nuts.

INSTALLATION

WARNING

Piping frame is heavy. Position a forklift or other lifting


device underneath framework. Do not attempt to lift it by
yourself or damage to equipment or injury to personnel
could result.

1. Install 8 bolts (3), 16 washers (2), 8 new self-locking nuts (1), and rear of piping frame (4) to
bulkhead (5).

0163 00-2
TM 9-2330-330-14&P

PIPING FRAME ASSEMBLY REPLACEMENT—Continued 0163 00

2. Install 26 bolts (12), 52 washers (11), 26 new self-locking nuts (10), and both sides of piping frame
(4) to semitrailer.

3. Install three bolts (6), six washers (7), and three new self-locking nuts (8) to panel (9).

FOLLOW-ON TASKS

1. Install main wiring harness (WP 0057 00).

2. Install emergency valve A control handle (WP 0139 00).

3. Install bottom loading valve (WP 0134 00).

4. Install valve G (WP 0128 00).

5. Install discharge manifold valve (WP 0133 00).

6. Install manifold valve (WP 0135 00).

7. Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0163 00-3/4 blank


TM 9-2330-330-14&P

G, M, P, AND R VALVES MAINTENANCE 0164 00

THIS WP COVERS:
Disassembly, Cleaning and Inspection, Assembly, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Direct and General Support Tool kit, general mechanic’s (item 4, WP 0171 00)

Equipment Conditions
Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
Semitrailer fuel tank drained (refer to WP 0007 00)
R and P valves removed (refer to WP 0129 00)
G and M valves removed (refer to WP 0128 00)

DISASSEMBLY

NOTE

All four valves are identical except in size. Valves G and M


are larger than valves P and R. This procedure covers
the P valve.

1. Remove nut (3), bolt (2), and handle (1) from valve (4).

0164 00-1
TM 9-2330-330-14&P

G, M, P, AND R VALVES MAINTENANCE—Continued 0164 00

2. Remove two screws (9) and ratchet plate (8).

3. Remove two retaining pins (5) from top side of valve (4).

4. Remove stems (7 and 6) and disc (10) from valve (4).

CLEANING AND INSPECTION

WARNING

Solvents can burn easily, can give off harmful vapors,


and are harmful to skin and clothing. To avoid injury or
death, keep away from open fire and use in a well ventilated
area. If solvent gets on skin or clothing, wash immediately with
soap and water.

1. Clean all metal parts with cleaning compound. Check for any obvious damage such as cracks in
parts. Replace any damaged parts.

ASSEMBLY

1. Assemble disc (10) to valve (4) with stems (7 and 6).

2. Insert smooth ends of two retaining pins (5) into valve (4).

3. Assemble ratchet plate (8) to valve (4) with two screws (9).

0164 00-2
TM 9-2330-330-14&P

G, M, P, AND R VALVES MAINTENANCE—Continued 0164 00

4. Assemble handle (1) to valve (4) with bolt (2) and nut (3).

FOLLOW-ON TASKS

1. Install valves (WPs 0128 00 and 0129 00).

2. Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0164 00-3/4 blank


TM 9-2330-330-14&P

BLANK 0165 00

0165 00-1/2 blank


TM 9-2330-330-14&P

F, E, AND B VALVES REPAIR 0166 00

THIS WP COVERS:
Disassembly, Cleaning and Inspection, Assembly, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Direct and General Support Tool kit, general mechanic’s (item 4, WP 0171 00)

Materials/Parts Equipment Conditions


Compound, cleaning (item 4, WP 0174 00) Semitrailer disconnected from prime mover (refer
Rags (item 11, WP 0174 00) to WP 0007 00)
Gaskets (3) (item 52, WP 0175 00) Semitrailer grounded (refer to WP 0007 00)
Lockwashers (48) (item 40, WP 0175 00) F, E, and B valves removed (refer to WP 0132 00)
Packings (3) (item 51, WP 0175 00)

NOTE

Use this task to repair the F, E, and B valves. The F valve


is shown.

0166 00-1
TM 9-2330-330-14&P

F, E, AND B VALVES REPAIR—Continued 0166 00

DISASSEMBLY

1. Remove eight screws (8), lockwashers (9), lockwashers (15), nuts (16), gasket (13), and bonnet (7)
from valve body (14). Discard lockwashers and gasket.

2. Loosen packing nut (3) and turn handwheel (2) counterclockwise. Remove nut (1), handwheel,
packing nut, spring (4), packing retainer (5), and packing (6) from bonnet (7). Discard packing.

3. Remove stem (10), pull nut (11), and disc assembly (12) from valve body (14).

0166 00-2
TM 9-2330-330-14&P

F, E, AND B VALVES REPAIR—Continued 0166 00

CLEANING AND INSPECTION

WARNING

Solvents can burn easily, can give off harmful vapors,


and are harmful to skin and clothing. To avoid injury or
death, keep away from open fire and use in a well-ventilated
area. If solvent gets on skin or clothing, wash immediately with
soap and water.

1. Clean all metal parts with cleaning compound and rags.

2. Inspect metal parts for cracks, scoring, and pitting. Replace any damaged parts.

3. If disc assembly or disc assembly mating surfaces are pitted or scored, replace entire valve
assembly.

ASSEMBLY

1. Install stem (10), pull nut (11), and disc assembly (12) in valve body (14).

2. Install new packing (6), packing retainer (5), spring (4), packing nut (3), handwheel (2), and nut (1)
on bonnet (7).

3. Install eight screws (8), new lockwashers (15), new lockwashers (9), nuts (16), new gasket (13),
and bonnet (7) on valve body (14).

FOLLOW-ON TASKS

1. Install F, E, and B valves (WP 0132 00).

2. Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0166 00-3/4 blank


TM 9-2330-330-14&P

D VALVE AND LINES REPLACEMENT 0167 00

THIS WP COVERS:
Removal, Installation, Follow-On Tasks

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Direct and General Support Tool kit, general mechanic’s (item 4, WP 0171 00)

Material/Parts Equipment Conditions


Cable ties (AR) (item 98, WP 0175 00) Semitrailer disconnected from prime mover (refer
to WP 0007 00)
Semitrailer grounded (refer to WP 0007 00)
References Negative terminal disconnected from battery (refer
TB 43-0212 to WP 0007 00)
Semitrailer emptied and purged per TB 43-0212

NOTE

Replace in line fuel filter when replacing hoses. (WP 0131 00)

REMOVAL

1. Loosen set screw (3) and remove knob (4) and nut (1) from D valve stem (2).

2. Remove two fitting nuts (5), fittings (6), and D valve body (7).

0167 00-1
TM 9-2330-330-14&P

D VALVE AND LINES REPLACEMENT—Continued 0167 00

NOTE

Remove cable ties as necessary.

3. Remove pipe fitting (8) and fitting (9).

4. Disconnect two hose nuts (12) at high lever shutoff (11) and at D valve fitting (13).

5. Remove elbow fitting (10) from high level shutoff (11).

6. Remove D valve fitting (13).

“Interior View”

0167 00-2
TM 9-2330-330-14&P

D VALVE AND LINES REPLACEMENT—Continued 0167 00

INSTALLATION

1. Install D valve fitting (13).

2. Install elbow fitting (10) to high level shutoff (11).

3. Install two hose nuts (12) to high level shutoff (11) and to D valve fitting (13).

4. Install fitting (9) and pipe fitting (8).

NOTE

Install new cable ties as necessary.

5. Install two fittings (6), fitting nuts (5), and D valve body (7).

6. Install nut (1) and knob (4) to D valve stem (2) and tighten set screw (3).

FOLLOW-ON TASKS

1. Reconnect negative battery terminal (WP 0007 00).

2. Disconnect semitrailer grounding cables (WP 0007 00).

END OF TASK

0167 00-3/4 blank


TM 9-2330-330-14&P

VAPOR INTEGRITY TEST 0168 00

THIS WP COVERS:
Pressure Test Preparation; Pressure Test Procedure; Vacuum Test Preparation; Vacuum Test Procedure

INITIAL SETUP:
Maintenance Level Tools and Special Tools
Direct and General Support Tool kit, general mechanic’s (item 4, WP 0171 00 )

Equipment Conditions References


Semitrailer disconnected from prime mover (refer DOT 49CF180.407 TB 43-0212
to WP 0007 00) DOT 49CFR180.409 WP 0122 00
Semitrailer grounded (refer to WP 0007 00) DOT 49CFR180.415 WP 0164 00

NOTE
Testing personnel must be registered with DOT in
accordance with DOT regulation 49CFR180.409.
PRESSURE TEST PREPARATION
WARNING

• Use extreme caution when walking or working on


the top of semitrailer. Walkway can become slippery
due to moisture or fuel spillage. Failure to follow
this warning may result in serious injury.

• Before performing the pressure or vacuum test, the


semitrailer must be grounded to an approved (earth)
ground and must be safe to proceed. Failure to follow
this warning may cause a spark to ignite, resulting in
serious injury or death to personnel.

• Make sure tank and piping system are free of all liquid
and that tank is purged of all fuel vapor (implement the
cleaning procedures, as applicable, refer to TB 43-0212).
Failure to follow this warning may cause a spark to ignite,
resulting in serious injury or death to personnel.

0168 00-1
TM 9-2330-330-14&P

VAPOR INTEGRITY TEST 0168 00

NOTE
• Select an area with minimum temperature changes,
which directly affect pressure readings. Do not perform
the pressure test in direct sunlight.

• Visually inspect outside of tank and all associated piping.


Look for stained areas that indicate obvious leakage.
Repair obvious leaks prior to performing pressure test.
Inspect discharge valve to ensure leak-free operation.

• Make sure test equipment gages are set to zero by turning


adjusting screw on each gage.

• Perform EPA (Environmental Protection Agency) Method 27


for the leak test; this procedure tests tankers to MC306 or
DOT406 standards.

0168 00-2
TM 9-2330-330-14&P

VAPOR INTEGRITY TEST—Continued 0168 00

1. Open manhole cover (2), install test plate (3), and fasten securely.

2. Ensure clamp ring (4) for manhole cover (2) is fastened securely.

3. Ensure both 3-in. (diameter) cleanout caps (1) are fastened securely.

4 Ensure vapor vent valve (5), hood clamp (6), and hose clamps (7) are fastened securely.

5. Remove dust cap (9) from vapor vent line (10).

6. Attach coupling assembly (8) to vapor vent line (10).

7. Attach regulator assembly (12) to coupling assembly (8) using two hose assemblies (11).

0168 00-3
TM 9-2330-330-14&P

VAPOR INTEGRITY TEST—Continued 0168 00

8. On regulator assembly (12), close control shutoff valve (13), valve (19), draincock valve (20), and
valve (24), and open valve (21). On coupling assembly (8), close valves (14 and 15) and open
valve (16).

9. Turn valves (17 and 18/22) on regulator assembly (12) to the horizontal position for positive
pressure reading.

WARNING

Make sure regulator is set to its lowest setting (turned


fully counterclockwise) to avoid overpressure in tank. The
pneumatic test pressure in tank must be reached gradually.
Failure to follow this warning may result in serious injury to
personnel or damage to equipment.

10. Connect air pressure supply to regulator assembly port (23).

0168 00-4
TM 9-2330-330-14&P

VAPOR INTEGRITY TEST—Continued 0168 00

PRESSURE TEST PROCEDURE

1. Open emergency valve A (25) and valves D and E (26 and 27). Close valves G and J (28 and
29).

2. Open control shutoff valve (13) on regulator assembly (12).

WARNING

• Never remove any accessory items (e.g., manhole


cover, cleanout caps) during pressure test; severe injury
or death may result.

• Do not overpressure tank. If tank is overpressurized, close


control shutoff valve and open draincock valve to reduce
overpressure. Failure to follow this warning may result in
serious injury to personnel or damage to equipment.

3. Slowly adjust regulator assembly (12) by turning regulator knob (31) clockwise to increase flow of
air into vapor return line and tank until a pressure reading of 17.5 to 18.5 in. water column (wc) is
obtained on gage (30).

4. Close control shutoff valve (13) on regulator assembly (12).

5. Wait 5 minutes to verify that pressure reading remains stable at 17.5 to 18.5 in. wc.

6. Close draincock valve (20) after tank pressure has dropped to 17.5 to 18.5 in. ± 0.5 in. wc on
gage (30).

7. At the end of an additional 5 minutes, record the time and final pressure from gage (30). If
pressure drops more than 0.5 in. wc, repressurize tank per step 3 before connecting.

0168 00-5
TM 9-2330-330-14&P

VAPOR INTEGRITY TEST—Continued 0168 00

CAUTION

Although an emergency valve leak does not constitute a


K stamp (indicating compliance with DOT 49CF180.407 (h))
failure if the leak is internal, proper emergency valve operator
function is required for safe operation.

8. Close emergency valve A (25) and monitor gage (30) on regulator assembly (12).

9. Wait 5 minutes to verify that pressure reading remains stable. If pressure drops more than 0.5 in.
wc on gage (30), go to step 10. If pressure remains at 17.5 to 18.5 in. wc, go to step 13.

0168 00-6
TM 9-2330-330-14&P

VAPOR INTEGRITY TEST—Continued 0168 00

10. Look for leaks in vapor vent line (10); check vapor vent hood (7), vapor vent hose (32), and pipe
joints (33).

11. Return tank and piping system to normal atmospheric pressure by opening G valve (28) and
emergency valve A (25).

12. Repair any leaks found in vapor vent line (10) (refer to WP 0122 00). Restart test at step 1.

13. Return vapor vent line (10) to atmospheric pressure by opening draincock valve (20) of regulator
assembly (12).

14. On regulator assembly (12), close draincock valve (20) and monitor gage (30) for 5 minutes.

15. If no increase in pressure is indicated on gage (30), vapor vent valve (5) is functional. Go to step
18. If there is an increase in pressure more than 0.5 in. wc, vapor vent valve (5) is leaking. Go to
step 16.

16. Return vapor vent line (10) to atmospheric pressure by opening draincock valve (20) of regulator
assembly (12).

17. Repair any leaks found in vapor vent valve (5). Restart test at step 1.

18. Return tank and piping system to normal atmospheric pressure by opening G valve (28) and
emergency valve A (25).

19. Remove coupling assembly (8) from vapor vent line (10). Install coupling assembly (8) on
discharge port of valve B (34). Install a closed cap on the open vapor vent line (10).

20. Open emergency valve A (25). Pressurize tank and piping system according to steps 3 thru 5 and
then continue with step 21.

0168 00-7
TM 9-2330-330-14&P

VAPOR INTEGRITY TEST—Continued 0168 00

0168 00-8
TM 9-2330-330-14&P

VAPOR INTEGRITY TEST—Continued 0168 00

21. On regulator assembly (12), monitor gage (30) for 5 minutes to verify that pressure reading
remains stable at 17.5 to 18.5 in. wc. If pressure does not drop more than 0.5 in. wc, go to
step 22.

22. Repressurize tank and piping system according to steps 3 thru 5. Close emergency valve A (25).
Monitor gage (30) for 5 minutes. If pressure does not drop and tank is leaking, go to step 23. If
pressure drops more than 0.5 in. wc piping system is leaking. Go to step 26.

23. Locate tank leak, check cleanout caps (1), manhole cover (2) and precheck circuit, and
weld seams.

24. Return tank and piping system to atmospheric pressure by opening manifold drain valve (29) and
emergency valve A (25).

25. Repair tank leak as required. Restart test from step 1.

26. Locate leak in piping system, check G valve (28), D valve (26), precheck circuit, and pipe joints.

27. Return tank and piping system to atmospheric pressure by opening manifold drain valve (29) and
emergency valve A (25).

28. Repair piping system leak as required. Restart test from step 1.

0168 00-9
TM 9-2330-330-14&P

VAPOR INTEGRITY TEST—Continued 0168 00

0168 00-10
TM 9-2330-330-14&P

VAPOR INTEGRITY TEST—Continued 0168 00

29. Return tank and piping system to atmospheric pressure by closing emergency valve A (25).

30. Open manifold drain valve (29) and monitor gage (30) on regulator assembly (12).

31. Wait 5 minutes. If pressure on gage (30) does not increase, go to step 34. If pressure increases
more than 0.5 in. wc and emergency valve is leaking, go to step 32.
CAUTION
Although an emergency valve leak does not constitute a K
stamp (indicating compliance with DOT 49CF180.407 (h)) failure
if the leak is internal, proper emergency valve operator function
is required for safe trailer operation.
32. Return tank and piping system to atmospheric pressure by opening manifold drain valve (29) and
emergency valve A (25).

33. Repair emergency valve in accordance with WP 0164 00. Restart test from step 1.
NOTE
Do steps 34 and 35 after test has been completed.

34. Return tank and piping system to atmospheric pressure by opening manifold drain valve (29) and
emergency valve A (25).

35. Close all valves initially opened for pneumatic leak test, to allow fuel storage.
NOTE
After successful completion of various tests, DOT
regulation 49CFR180.415 requires that a tanker be stamped
with the appropriate letter (“K” stamp for leak test), as well
as the test date (month and year).

0168 00-11
TM 9-2330-330-14&P

VAPOR INTEGRITY TEST—Continued 0168 00

VACUUM TEST PREPARATION

WARNING

• Use extreme caution when walking or working on


the top of semitrailer. Walkway can become slippery
due to moisture or fuel spillage. Failure to follow this
warning may result in serious injury.

• Before performing the pressure or vacuum test, the


semitrailer must be grounded to an approved (earth)
ground and must be safe to proceed. Failure to follow
this warning may cause a spark to ignite, resulting in
serious injury or death to personnel.

• Make sure tank and piping system are free of all liquid
and that tank is purged of all fuel vapor (implement the
cleaning procedures, as applicable, refer to TB 43-0212).
Failure to follow this warning may cause a spark to ignite,
resulting in serious injury or death to personnel.

1. Open manhole cover (2), install test plate (3), and fasten securely.

2. Ensure clamp ring (4) for manhole cover (2) is fastened securely.

3. Ensure both 3-in. (diameter) cleanout caps (1) are fastened securely.

0168 00-12
TM 9-2330-330-14&P

VAPOR INTEGRITY TEST—Continued 0168 00

4. Remove dust cap (9) from vapor vent line (10).

5. Attach coupling assembly (8) to vapor vent line (10).

6. Attach regulator assembly (12) to hose assemblies (11), and attach hose assemblies (11) to
coupling assemblies (8).

7. On regulator assembly (12), close control shutoff valve (13) and draincock valve (20), and open
valves (21 and 24).

8. On coupling assembly (8), close valves (14 and 15) and open valve (16).

9. On regulator assembly (12), turn valves (17 and 18/22) to vertical position for negative pressure
reading.

10. Slowly adjust regulatory assembly (12) to its lowest setting by turning regulator knob (31) fully
clockwise.

11. Connect vacuum supply to regulator assembly port (23).

0168 00-13
TM 9-2330-330-14&P

VAPOR INTEGRITY TEST—Continued 0168 00

0168 00-14
TM 9-2330-330-14&P

VAPOR INTEGRITY TEST—Continued 0168 00

VACUUM TEST PROCEDURE

1. Open valves (26 and 27) and emergency valve A (25). Close G valve (28) and manifold drain
valve (29).

2. Open control shutoff valve (13) on regulator assembly (12).

WARNING

Never remove any accessory items (e.g., manhole cover,


cleanout caps) during pressure or vacuum test; severe
injury or death may result.

3. Slowly adjust regulator assembly (12) by turning regulator knob (31) counterclockwise to increase
flow of air and evacuate tank and piping system, until a vacuum reading of 6.0 in. ± 0.5 in. wc is
obtained on gage (35).

4. Close control shutoff valve (13) on regulator assembly (12).

5. Wait 5 minutes to verify that pressure reading remains stable at 6.0 in. ± 0.5 in. wc on gage (35).

6. If vacuum reading increases or decreases more than 0.5 in. wc on gage (35), reevacuate tank
per steps 3 thru 5 and continue with step 7. Initial test vacuum must be at 6.0 in. ± 0.5 in. wc.

WARNING

Do not overpressurize tank; serious injury or equipment


damage may result.

0168 00-15
TM 9-2330-330-14&P

VAPOR INTEGRITY TEST—Continued 0168 00

7. If tank is overpressurized, close control shutoff valve (13) and open draincock valve (20) to
reduce tank pressure. When tank pressure has dropped to 6.0 in. ± 0.5 in. wc, close draincock
valve (23).

8. Wait an additional 5 minutes, then record the time and final vacuum from gage (35).

9. If vacuum does not drop on gage (35), tank is leak free. If pressure drops more than 0.5 in. wc,
reevacuate tank and piping system according to steps 3 thru 5 then continue with step 8.

0168 00-16
TM 9-2330-330-14&P

VAPOR INTEGRITY TEST—Continued 0168 00

10. Close emergency valve A (25) and monitor gage (35) on regulator assembly (12).

11. Wait 5 minutes. If pressure does not drop more than 0.5 in. wc on gage (35), go to step 13. If
pressure drops more than 0.5 in. wc, go to step 12.

12. Locate the leak in vapor vent line (10), check vapor vent hood (7), vapor vent hose (32), and pipe
joints (33).

13. Return tank and piping system to atmospheric pressure.

14. Repair any leaks found in vapor vent valve (5). Restart test at step 1.

15 Return vapor vent line to atmospheric pressure by opening draincock valve (20) of regulatory
assembly (12).

16. On regulatory assembly (12), close draincock valve (20) and monitor gage (35) for 5 minutes.

17. If pressure on gage (35) does not increase, vapor vent is functional; go to step 20. If vacuum
increases more than 0.5 in. wc, vapor vent valve is leaking. Go to step 18.

18. Return tank and piping system to atmospheric pressure by opening G valve (28) and emergency
valve A (25).

19. Repair any leaks found in vapor vent valve (5) as required. Restart test from step 1.

20. Return tank and piping system to atmospheric pressure by opening G valve (28) and emergency
valve A (25).

0168 00-17
TM 9-2330-330-14&P

VAPOR INTEGRITY TEST—Continued 0168 00

0168 00-18
TM 9-2330-330-14&P

VAPOR INTEGRITY TEST—Continued 0168 00

21. Remove coupling assembly (8) from vapor vent line (10).

22. Install coupling assembly (8) on discharge port of valve B (34).

23. Install a closed cap on the now open vapor vent line (10).

24. Open emergency valve A (25). Evacuate tank and piping system according to steps 3 and 5, then
continue with step 25.

25. Wait 5 minutes to verify that vacuum reading on gage (35) remains stable. If vacuum does not
drop, go to step 34. If vacuum drops more than 0.5 in. wc, go to step 26.

26. Reevacuate tank and piping system according to steps 3 thru 5; then continue with step 27.

27. Close emergency valve A (25). Wait 5 minutes to verify that vacuum reading on gage (35)
remains stable. If vacuum does not drop, tank is leaking; go to 28. If vacuum drops more than 0.5
in. wc, piping system is leaking. Go to step 31.

28. Locate leak in tank, check cleanout caps (1), manhole cover (2), precheck circuit and weld
seams.

0168 00-19
TM 9-2330-330-14&P

VAPOR INTEGRITY TEST—Continued 0168 00

0168 00-20
TM 9-2330-330-14&P

VAPOR INTEGRITY TEST—Continued 0168 00

29. Return tank and piping system to atmospheric pressure by opening manifold drain valve (29) and
emergency valve A (25).

30. Repair tank leak as required. Restart test at step 1.

31. Locate leak in piping system, check G valve (28), precheck circuit, and pipe joints.

32. Return tank and piping system to atmospheric pressure by opening manifold valve (29) and
emergency valve A (25).

33. Repair piping system leaks. Restart test at step 1.

34. Return tank and piping system to atmospheric pressure by opening emergency valve A (25).

35. Open manifold drain valve (29) to relieve vacuum.

0168 00-21
TM 9-2330-330-14&P

VAPOR INTEGRITY TEST—Continued 0168 00

36. Close manifold drain valve (29) and monitor gage (35) on regulator assembly (12).

37. Wait 5 minutes to verify that the vacuum reading on gage (35) remains stable. If the vacuum does
not increase, go to step 40. If the vacuum reading increases more than 0.5 in. wc, emergency
valve is leaking, go to step 38.
CAUTION
Although an emergency valve leak does not constitute a
K stamp (indicating compliance with DOT 49CF180.407 (h))
failure if the leak is internal, proper emergency valve operator
function is required for safe tanker operation.

38. Return tank and piping system to atmospheric pressure by opening manifold drain valve (29) and
emergency valve A (25).

39. Repair emergency valve in accordance with WP 0164 00. Restart test at step 1.
NOTE
Do steps 40 and 41 after test has been completed.
40. Return tank and piping system to atmospheric pressure by opening manifold drain valve (29) and
emergency valve A (25).

41. Close all valves.


NOTE
After successful completion of various tests, DOT
regulation 49CFR180.415 requires that a tanker be stamped
with the appropriate letter (“K” stamp for leak test), as well
as the test date (month and year).

END OF TASK

0168 00-22
TM 9-2330-330-14&P

0169 00

This WP intentionally blank.

0169 00-1/2 blank


CHAPTER 9

SUPPORTING INFORMATION
TM 9-2330-330-14&P

REFERENCES 0170 00

SCOPE

This WP lists the publications referenced in this manual. These should be consulted frequently for the
latest changes or revisions to references listed in this WP and for new publications relating to material
covered in this manual.

MILITARY PUBLICATION INDEX

Consolidated Index of Publications and Blank Forms ............................................................ DA PAM 25-30

ARMY REGULATION

Army Material Maintenance Policy and Retail Maintenance Operations.........................................AR 750-1


Army Logistics Readiness and Sustainability ..............................................................................AR 700-138
Security of Army Property at Unit and Installation Level......................................................................190-51
The Army Physical Security Program ............................................................................................AR 190-13

FIELD MANUALS

Army Motor Transport Units and Operations ...................................................................................FM 55-30


General Fabric Repair......................................................................................................................FM 10-16
Concepts and Equipment of Petroleum Operations .................................................................... FM 10-67-1
Manual for the Wheeled Vehicle Driver .........................................................................................FM 21-305
Operation and Maintenance of Ordnance Material in Cold Weather (0° to -65°F)..........................FM 9-207

FORMS

Equipment Inspection and Maintenance Worksheet ...............................................................DA Form 2404


Equipment Inspection and Maintenance Worksheet (Electronic)........................................ DA Form 5988-E
Preventive Maintenance Schedule and Record........................................................................ DD Form 314
Processing and Deprocessing Record for Shipment, Storage, and Issue of
Vehicles and Spare Engines................................................................................................. DD Form1397
Product Quality Deficiency Report ............................................................................................. SF Form 368
Recommended Changes to Publications and Blank Forms ................................................ DA Form 2028-2

PAMPHLETS

Functional Users Manual for The Army Maintenance Management System


(TAMMS).......................................................................................................................... DA PAM 738-750
Tiedown Handbook for Rail Movement...................................................................... MTMCTEA PAM 55-19

TECHNICAL BULLETINS

Color, Marking, and Camouflage Painting of Military Vehicles, Construction


Equipment, and Materials Handling Equipment ....................................................................... TB 43-0209
Towed Wheeled Vehicles, FSC Class 2330, Lunette Trailers and Semitrailers:
Repair of Frames ............................................................................................................TB 9-2510-242-40
Purging, Cleaning and Coating Interior Ferrous and Terne Sheet Fuel Tanks ........................... TB 43-0212

0170 00-1
TM 9-2330-330-14&P

REFERENCES—Continued 0170 00

TECHNICAL MANUALS

Deepwater Fording of Ordnance Material........................................................................................TM 9-238


Destruction of Army Material to Prevent Enemy Use .............................................................. TM 750-244-6
Inspection, Care and Maintenance of Antifriction Bearings.............................................................TM 9-214
Materials Used for Cleaning, Preserving, Abrading, and Cementing Ordnance
Material and Related Items Including Chemicals .........................................................................TM 9-247
Operator’s Manual for Welding Theory and Application ..................................................................TM 9-237
Organizational, Direct Support, and General Support Care, Maintenance, and
Repair of Pneumatic Tires and Inner Tubes.................................................................. TM 9-2610-200-24
Painting Instructions for Field Use ...............................................................................................TM 43-0139
Storage and Maintenance of Army Propositioned Stock Material .................................................TM 38-470

0170 00-2
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MAINTENANCE ALLOCATION CHART (MAC) 0171 00

B-1. General

This introduction provides a general explanation of all maintenance and repair functions
authorized at the two maintenance levels under the Two-Level Maintenance System concept.

The MAC (immediately following the introduction) designates overall authority and responsibility
for the performance of maintenance functions on the identified end item or component. The
application of the maintenance functions to the end item or component shall be consistent with
the capacities and capabilities of the designated maintenance levels, which are shown on the
MAC in column (4) as:

Field — includes two subcolumns, Unit (C (operator/crew) and O (unit) maintenance) and
Direct Support (F) maintenance

Sustainment — includes two subcolumns, general support (H) and depot (D)

The tools and test equipment requirements (immediately following the MAC) list the tools and test
equipment (both special tools and common tool sets) required for each maintenance function as
referenced for the MAC).

The remarks (immediately following the tools and test equipment requirements) contain
supplemental instructions and explanatory notes for a particular maintenance function.

B-2. Maintenance Functions

Maintenance functions are limited to and defined as follows:

1. Inspect. To determine the serviceability of an item by comparing its physical,


mechanical, and/or electrical characteristics with established standards through
examination (e.g.; by sight, sound, or feel). This includes scheduled inspection and
gagings and evaluation of cannon tubes.

2. Test. To verify serviceability by measuring the mechanical, pneumatic, hydraulic, or


electrical characteristics of an item and comparing those characteristics with prescribed
standards on a scheduled basis, i.e., load testing of lift devices and hydrostatic testing of
pressure hoses.

3. Service. Operations required periodically to keep an item in proper operating condition,


e.g., to clean (includes decontaminate, when required), to preserve, to drain, to paint, or
to replenish fuel, lubricants, chemical fluids, or gases. This includes scheduled
exercising and purging or recoil mechanisms.

4. Adjust. To maintain or regulate, within prescribed limits, by bringing into proper position,
or by setting the operating characteristics to specified parameters.

5. Align. To adjust specified variable elements of an item to bring about optimum or desired
performance.

6. Calibrate. To determine and cause corrections to be made or be adjusted on instruments


of test, measuring, and diagnostic equipment used in precision measurement. Consists
of comparisons of two instruments, one of which is a certified standard of known
accuracy, to detect and adjust any discrepancy in the accuracy of the instrument being
compared.

0171 00-1
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MAINTENANCE ALLOCATION CHART (MAC) 0171 00

7. Remove/Install. To remove and install the same item when required to perform service
or other maintenance functions. Install may be the act of emplacing, seating, or fixing
into position a spare, repair part, or module (component or assembly) in a manner to
allow the proper functioning of an equipment or system.

8. Replace. To remove an unserviceable item and install a serviceable counterpart in its


place. “Replace” is authorized by the MAC and assigned maintenance level is shown as
the third position code of the Source, Maintenance, and Recoverability (SMR) code.

9. Repair. The application of maintenance services, including fault location/troubleshooting,


removal/installation, disassembly/assembly procedures, and maintenance actions to
identify troubles and restore serviceability to an item by correcting specific damage, fault,
malfunction, or failure in a part, subassembly, module (component or assembly), end
item, or system.

NOTE

The following definitions are applicable to the “repair” maintenance function services:
Inspect, test, service, adjust, align, calibrate, and/or replace.

• Fault location/troubleshooting. The process of investigating and detecting the cause of


equipment malfunctioning; the act of isolating a fault within a system of Unit Under Test
(UUT).

• Disassembly/assembly. The step-by-step breakdown (taking apart) of a spare/functional


group coded item to the level of its least component, that is assigned an SMR code of the
level of maintenance under consideration (i.e., identified as maintenance significant).

• Actions. Welding, grinding, riveting, straightening, facing, machining, and/or resurfacing.

10. Overhaul. That maintenance effort (service/action) prescribed to restore an item to a


completely serviceable/operational condition as required by maintenance standards in
appropriate technical publications. Overhaul is normally the highest degree of
maintenance performed by the Army. Overhaul does not normally return an item to “like
new” condition.

11. Rebuild. Consists of those services/actions necessary for the restoration of


unserviceable equipment to a “like new” condition in accordance with original
manufacturing standards. Rebuild is the highest degree of material maintenance applied
to Army equipment. The rebuild operation includes the act of returning to zero those age
measurements (e.g., hours/miles) considered in classifying Army equipment/components.

Explanation of Columns in the MAC

Column (1) Group Number. Column (1) lists FGC numbers, the purpose of which is to identify
maintenance significant components, assemblies, subassemblies, and modules with the Next
Higher Assembly (NHA).

Column (2) Component/Assembly. Column (2) contains the item names of components,
assemblies, subassemblies, and modules for which maintenance is authorized.

0171 00-2
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MAINTENANCE ALLOCATION CHART (MAC) 0171 00

Column (3) Maintenance Function. Column (3) lists the functions to be performed on the item
listed in column (2). (For a detailed explanation of these functions, refer to “Maintenance
Functions” outlined above).

Column (4) Maintenance Level. Column (4) specifies each level of maintenance authorized to
perform each function listed in column (3), by indicating work time required (expressed as man-
hours in whole hours or decimals) in the appropriate subcolumn. This work time figure represents
the active time required to perform that maintenance function at the indicated level of
maintenance. If the number or complexity of the tasks within the listed maintenance function
varies at different maintenance levels, appropriate work time figures are to be shown for each
level. The work time figure represents the average time required to restore an item (assembly,
subassembly, component, module end item, or system) to a serviceable condition under typical
field operating conditions. This time includes preparation time (including any necessary
disassembly/assembly time), troubleshooting/fault location time, and quality assurance time in
addition to the time required to perform the specific tasks identified for the maintenance functions
authorized in the MAC. The symbol designations for the various maintenance functions are as
follows:

Field:
C Operator or crew maintenance
O Unit maintenance
F Direction support maintenance

Sustainment:
H General support maintenance
D Depot maintenance

NOTE
The “L” maintenance level is not included in column (4) of the MAC. Functions to this level of
maintenance are identified by a work time figure in the “H” column of column (4), and an
associated reference code is used in the REMARKS column (6). This code is keyed to the
remarks and the SRA complete repair application is explained there.

Column (5) Tools and Equipment Reference Code. Column (5) specifies, by code, those
common tool sets (not individual tools), common Test, Measurement and Diagnostic Equipment
(TMDE), and special tools, special TMDE and special support equipment required to perform the
designated function. Codes are keyed to the entries in the tools and test equipment table.

Column (6) Remarks Code. When applicable, this column contains a letter code, in alphabetical
order, which is keyed to the remarks table entries.

Explanation of Columns in the Tools and Test Equipment Requirements

Column (1) Tool or Test Equipment Reference Code. The tool or test equipment reference code
correlates with a code used in column (5) of the MAC.

Column (2) Maintenance Level. The lowest level of maintenance authorized to use the tool or
test equipment.

Column (3) Nomenclature. Name or identification of the tool or test equipment.

Column (4) National Stock Number (NSN). The NSN of the tool or test equipment.

0171 00-3
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MAINTENANCE ALLOCATION CHART (MAC) 0171 00

Column (5) Tool Number. The manufacturer’s part number, model number, or type number.

Explanation of Columns in the Remarks

Column (1) Remarks Code. The code recorded in column (6) of the MAC.

Column (2) Remarks. This column lists information pertinent to the maintenance function being
performed as indicated in the MAC.

Table 1. MAC for CHASSIS, TRAILER: GENERATOR, 2 1/2-TON, 2-WHEEL, M200A1


(1) (2) (3) (4) (5) (6)
GROUP COMPONENT/ MAINTENANCE MAINTENANCE TOOLS REMARKS
NUMBER ASSEMBLY FUNCTION LEVEL AND
EQPT
FIELD SUSTAINMENT

UNIT DS GS DEPOT

C O F H D

Table 2. Tools and Test Equipment for CHASSIS, TRAILER: GENERATOR, 2 1/2-TON, 2-WHEEL, M200A1
(1) (2) (3) (5) (6)
TOOLS OR MAINTENANCE NOMENCLATURE NATIONAL STOCK TOOL
TEST LEVEL NUMBER NUMBER
EQUIPMENT

Table 3. Remarks for CHASSIS, TRAILER: GENERATOR, 2 1/2-TON, 2-WHEEL, M200A1


REMARK
CODES REMARKS

0171 00-4
TM 9-2330-330-14&P

MAINTENANCE ALLOCATION CHART (MAC)—Continued 0171 00

Table 1. MAC for SEMITRAILER, TANKER: 5000-GALLON, M969A3.

(1) (2) (3) (4) (5) (6)


MAINTENANCE LEVEL
FIELD SUSTA INMENT
GROUP COMPONENT/ASSEMBLY MAINTENANCE TOOLS AND REMARKS
NUMBER FUNCTION UNIT DS GS DEPOT EQUIPMENT
CO F H D

06 ELECTRICAL SYSTEM

0608 24–12 V Converter Remove/


Replace 0.50 1, 4

Overfill Monitor Panel Remove/


Replace 0.50 1, 4

Optic Socket Box Remove/


Replace 1.00 1, 4
Fault
Locate 0.50

Overflow Sensor Remove/


Replace 0.50 1, 4

0609 Light Assembly Control Remove/


Panel Replace 0.27 4
Repair 0.25 4

Light, Marker, Clearance Remove/


Replace 0.35 4
Repair 0.52 4
Fault
Locate 1.50

Taillight, Vehicular Remove/


Replace 0.43 4
Fault
Locate 1.00

0612 Wiring Harness, Main Inspect 0.10 0.10


Trailer Remove/
Replace 0.60 4
Repair 1.00 1

Battery, Storage Inspect 0.10 0.10


Remove/
Replace 0.33 4
Fault
Locate 0.70

0171 00-5
TM 9-2330-330-14&P

MAINTENANCE ALLOCATION CHART (MAC)—Continued 0171 00

Table 1. MAC for SEMITRAILER, TANKER: 5000-GALLON, M969A3—Continued.

(1) (2) (3) (4) (5) (6)


MAINTENANCE LEVEL
FIELD SUSTA INMENT
GROUP MAINTENANCE TOOLS AND REMARKS
NUMBER COMPONENT/ASSEMBLY FUNCTION UNIT DS GS DEPOT EQUIPMENT
CO F H D

0612 Terminal, Lug Remove/


Replace 0.33 4

Terminal, Lug Remove/


Replace 0.33 4

Cover, Access Remove/


Replace 0.10 4

Wiring Harness, Front Inspect 0.10 0.10


Marker Lights Remove/
Replace 0.85 4
Repair 1.00 1, 4

Wiring Harness, Side Inspect 0.10 0.10


Marker Lights Remove/
Replace 0.50 4
Repair 1.00 1

Wiring Harness, Water Remove/


Detection Switch Replace 0.68 4
Repair 1.00 1, 4

Wiring Harness, Inspect 0.10


Taillight/Stoplight/ Remove/
Composite Light Replace 0.27 4
Repair 0.50 1, 4

Wiring Harness, Inspect 0.10 0.02


Intervehicle Cable Remove/
Replace 1.35 4
Repair 1.00 1, 4

Lead, Electrical Inspect 0.10


Remove/
Replace 0.27 4
Repair 0.50 1, 4

0171 00-6
TM 9-2330-330-14&P

MAINTENANCE ALLOCATION CHART (MAC)—Continued 0171 00

Table 1. MAC for SEMITRAILER, TANKER: 5000-GALLON, M969A3—Continued.

(1) (2) (3) (4) (5) (6)


MAINTENANCE LEVEL
FIELD SUSTA INMENT
GROUP MAINTENANCE TOOLS AND REMARKS
NUMBER COMPONENT/ASSEMBLY FUNCTION UNIT DS GS DEPOT EQUIPMENT
CO F H D

0613 Bend, Electrical Remove/


Replace 4.52 1, 4

Bend, Electrical Remove/


Replace 4.52 1, 4

Bend, Electrical Remove/


Replace 2.85 1, 4

Tube Remove/
Replace 5.18 1, 4

NATO Slave Remove/


Replace 0.50 1, 4

11 REAR AXLE

1100 Rear Axle Assembly Inspect 0.10 0.10

Axle Assembly Remove/


Replace 3.18 1, 4

Camshaft, Actuating Remove/


Replace 3.58 1, 4

Bracket, Brake Cam Lubricate 0.01

Tube Assembly, Cross Remove/


Replace 4.44 1, 4
Repair 5.98 1, 4

Seat, Spring, Axle Inspect 0.10 0.10


Remove/
Replace 3.18 1, 4
Lubricate 0.10

0171 00-7
TM 9-2330-330-14&P

MAINTENANCE ALLOCATION CHART (MAC)—Continued 0171 00

Table 1. MAC for SEMITRAILER, TANKER: 5000-GALLON, M969A3—Continued.

(1) (2) (3) (4) (5) (6)


MAINTENANCE LEVEL
FIELD SUSTA INMENT
GROUP MAINTENANCE TOOLS AND REMARKS
NUMBER COMPONENT/ASSEMBLY FUNCTION UNIT DS GS DEPOT EQUIPMENT
CO F H D

12 BRAKES

1202 Brake Shoe Inspect 0.50


Adjust 0.50 1, 4
Remove/
Replace 1.50 1, 4
Repair 1.00 1, 4

Brake Drum Remove/


Replace 2.75 1, 4

Pin, Grooved, Headless Lubricate 0.10

Adjuster, Slack Remove/


Replace 2.00 4
Lubricate 0.10

Pin, Shoulder Lubricate 0.10

ABS ECU Fault


Locate 1.00
Remove/
Replace 1.00 1, 4

1208 Chamber, Air Brake Inspect 0.13 0.17


Adjust 0.16 1, 4
Remove/
Replace 2.60 1, 4
Fault
Locate 0.38 1.00

Brake Hose Remove/


Replace 1.00 1, 4

Valve, Brake Interlock Remove/


Replace 0.50 1, 4

0171 00-8
TM 9-2330-330-14&P

MAINTENANCE ALLOCATION CHART (MAC)—Continued 0171 00

Table 1. MAC for SEMITRAILER, TANKER: 5000-GALLON, M969A3—Continued.

(1) (2) (3) (4) (5) (6)


MAINTENANCE LEVEL
FIELD SUSTA INMENT
GROUP MAINTENANCE TOOLS AND REMARKS
NUMBER COMPONENT/ASSEMBLY FUNCTION UNIT DS GS DEPOT EQUIPMENT
CO F H D

1208 Air Reservoir Remove/


Replace 1.33 1, 4

Valve, Safety Relief Remove/


Replace 1.33 1, 4

Valve, Brake Control Adjust 0.50 4


Remove/
Replace 1.33 1, 4

Gladhands/Dummy Remove/
Coupling Replace 0.16 4

Packing, Preformed Remove/


Replace 0.42 4

Lines, Hoses, and Adjust 0.17 4


Fittings, Spring Remove/
Brake Control Valve Replace 1.33 1, 4

13 WHEELS

1311 Wheel, Pneumatic Tire Inspect 0.10


Remove/
Replace 0.50 4
Repair 1.00 1, 4
Fault
Locate 0.25

ABS Sensor Remove/


Replace 1.00 1, 4

Hub, Wheel, Vehicular Inspect 1.00

Wheel Stud Remove/


Replace 1.00 1, 4

Cone and Rollers Lubricate 2.50

0171 00-9
TM 9-2330-330-14&P

MAINTENANCE ALLOCATION CHART (MAC)—Continued 0171 00

Table 1. MAC for SEMITRAILER, TANKER: 5000-GALLON, M969A3—Continued.

(1) (2) (3) (4) (5) (6)


MAINTENANCE LEVEL
FIELD SUSTA INMENT
GROUP MAINTENANCE TOOLS AND REMARKS
NUMBER COMPONENT/ASSEMBLY FUNCTION UNIT DS GS DEPOT EQUIPMENT
CO F H D

15 FRAME, TOWING
ATTACHMENTS,
DRAWBARS, AND
ARTICULATION
SYSTEM

1503 Coupler Assembly Inspect 0.30 0.80


and Spacer Remove/
Replace 1.50 1, 4
Lubricate 0.30

1507 Ground Board Inspect 0.10


Remove/
Replace 0.25 1, 4

Leg/Gear Box Inspect 0.70 0.08


Remove/
Replace 3.18 1, 4
Repair 3.43 1, 4
Fault
Locate 0108 0.58

Shaft, Straight Remove/


Replace 0.50 1, 4

Crank, Hand Remove/


Replace 0.50 1, 4
Lubricate 0.10

Shoe Lubricate 0.10


Remove/
Replace 0.33 4

16 SPRING AND SHOCK


ABSORBERS

1601 Spring Assembly, Leaf Inspect 0.10 0.10


Remove/
Replace 10.40 1, 4

0171 00-10
TM 9-2330-330-14&P

MAINTENANCE ALLOCATION CHART (MAC)—Continued 0171 00

Table 1. MAC for SEMITRAILER, TANKER: 5000-GALLON, M969A3—Continued.

(1) (2) (3) (4) (5) (6)


MAINTENANCE LEVEL
FIELD SUSTA INMENT
GROUP MAINTENANCE TOOLS AND REMARKS
NUMBER COMPONENT/ASSEMBLY FUNCTION UNIT DS GS DEPOT EQUIPMENT
CO F H D

18 BODY, CAB, HOOD,


AND HULL

1801 Mudflap Assembly Inspect 0.30


Remove/
Replace 0.67 4

1808 Static Reel Assembly Inspect 0.10


Remove/
Replace 0.33 1, 4

Cabinet, Hose Reel Remove/


(Weldment) Replace 3.50 1, 4, 6

Reel Assembly, Hose Inspect 0.10


Remove/
Replace 2.50 1, 4
Repair 4.00 1, 4

Swing Joint, Pipe Lubricate 0.10

Brake Assembly, Pin Lubricate 0.10

Frame Hose Reel Remove/


(Weldment) Replace 1.95 1, 4, 6

Tool Box Assembly Inspect 0.10


Remove/
Replace 1.00 1, 4

Rod, Ground Inspect 0.10

Storage Tube Retaining Remove/


Pin Replace 0.10 1, 4

0171 00-11
TM 9-2330-330-14&P

MAINTENANCE ALLOCATION CHART (MAC)—Continued 0171 00

Table 1. MAC for SEMITRAILER, TANKER: 5000-GALLON, M969A3—Continued.

(1) (2) (3) (4) (5) (6)


MAINTENANCE LEVEL
FIELD SUSTA INMENT
GROUP TOOLS AND REMARKS
NUMBER COMPONENT/ASSEMBLY UNIT DS GS DEPOT EQUIPMENT
MAINTENANCE
FUNCTION CO F H D

1808 Door, Access, Hinges Remove/


and Hold-Open Spring Replace 2.62 1, 4
Repair 2.69 1, 4
Lubricate 0.70

Latch Assembly Remove/


Replace 1.00 1, 4

Door Lock Release Rods Remove/


Replace 0.50 1, 4

1811 Terminal, Quick


Disconnect (Grounding Remove/
Stud) Replace 0.50 1, 4

Cap Remove/
Replace 0.42 4

Hose Tubes Remove/


Replace 1.50 4

Hose Tube Covers Remove/


Replace 0.50 1

Lifting Device and Drain Inspect 0.10


Ladder Remove/
Replace 2.38 1, 4

Winch Assembly Inspect 0.20


Remove/
Replace 1.09 1, 4
Lubricate 0.10

Cover, Manhole Inspect 0.10


Lubricate 0.10
Remove/
Replace 1.00 1, 4
Repair 0.50 1, 4

0171 00-12
TM 9-2330-330-14&P

MAINTENANCE ALLOCATION CHART (MAC)—Continued 0171 00

Table 1. MAC for SEMITRAILER, TANKER: 5000-GALLON, M969A3—Continued.

(1) (2) (3) (4) (5) (6)


MAINTENANCE LEVEL
FIELD SUSTA INMENT
GROUP MAINTENANCE TOOLS AND REMARKS
NUMBER COMPONENT/ASSEMBLY FUNCTION UNIT DS GS DEPOT EQUIPMENT
CO F H D

22 BODY, CHASSIS, AND


HULL ACCESSORY
ITEMS

2210 Reflective tape Remove/


Replace 1.50 4

Plate, Instruction Remove/


Replace 0.42 4

Plate, Instruction Remove/


Replace 0.42 4

Plate, Identification Remove/


Replace 0.42 4

Hazmat Placards Remove/


Replace 0.50 4

Hazmat Supports Remove/


Replace 0.50 4

29 AUXILIARY
GENERATOR AND
ENGINE AND
CONTROLS

2910 Engine, Assembly Inspect 0.10 0.30


Remove/
Replace 10.00 3, 4, 5
Fault
Locate 0.73 2.00
Lubricate 0.50

Switch, Pressure Remove/


Replace 0.55 3, 4
Fault
Locate 0.55

0171 00-13
TM 9-2330-330-14&P

MAINTENANCE ALLOCATION CHART (MAC)—Continued 0171 00

Table 1. MAC for SEMITRAILER, TANKER: 5000-GALLON, M969A3—Continued.

(1) (2) (3) (4) (5) (6)


MAINTENANCE LEVEL
FIELD SUSTA INMENT
GROUP MAINTENANCE TOOLS AND REMARKS
NUMBER COMPONENT/ASSEMBLY FUNCTION UNIT DS GS DEPOT EQUIPMENT
CO F H D

2915 Parts Kit, Glow Plug Remove/


Replace 1.55 1, 4
Fault
Locate 0.55

2916 Filter, Oil Remove/


Replace 0.10 1, 4

Cooler, Fluid, Oil Remove/


Replace 2.00 1, 4

Lines, Oil Remove/


Replace 2.00 1, 4

Filter, Fluid (Engine Oil), Inspect 0.10 0.17


Element Remove/
Replace 0.67 1, 4

2918 Intake Manifold Remove/


Replace 1.00 1, 4

2932 Fuel Injector Lines and Remove/


Fittings Replace 2.35 1, 4

Pump, Fuel Solenoid, Remove/


Fuel Stop Replace 0.50 1, 4

Filter, Fuel, Base Remove/


Replace 1.00 1, 4

Filter, Fluid (Fuel), Inspect 0.10


Element Remove/
Replace 0.67 1, 4

Engine Fuel Tank and Repair 0.50 1, 4


Lines

2933 Air Cleaner, Intake Inspect 0.10


Service 0.50 1

0171 00-14
TM 9-2330-330-14&P

MAINTENANCE ALLOCATION CHART (MAC)—Continued 0171 00

Table 1. MAC for SEMITRAILER, TANKER: 5000-GALLON, M969A3—Continued.

(1) (2) (3) (4) (5) (6)


MAINTENANCE LEVEL
FIELD SUSTA INMENT
GROUP MAINTENANCE TOOLS AND REMARKS
NUMBER COMPONENT/ASSEMBLY FUNCTION UNIT DS GS DEPOT EQUIPMENT
CO F H D

2933 Air Restriction Indicator Remove/


Replace 0.30 1

Air Duct Hose Remove/


Replace 0.30 1

2939 Throttle Cable Remove/


Replace 0.50 1, 4

2941 Manifold, Exhaust Remove/


Replace 2.85 1, 4

Muffler and Exhaust Pipe Remove/


Replace 1.00 1

2952 Engine Shrouding/ Remove/


Engine Heat Shield Replace 6.13 1, 4

Guard, Engine Fan Remove/


Replace 0.50 1, 4

Belt, Fan Remove/


Replace 0.50 1, 4

2961 Alternator Test 0.33


Adjust 0.17 1, 4
Remove/
Replace 0.68 1, 3, 4
Repair 1.02 3, 4

Alternator Belt Remove/


Replace 1.00 1, 4

2963 Box, Electrical Remove/


Replace 1.17 1, 4

Starter, Engine Test 0.50


Remove/
Replace 2.02 4

0171 00-15
TM 9-2330-330-14&P

MAINTENANCE ALLOCATION CHART (MAC)—Continued 0171 00

Table 1. MAC for SEMITRAILER, TANKER: 5000-GALLON, M969A3—Continued.

(1) (2) (3) (4) (5) (6)


MAINTENANCE LEVEL
FIELD SUSTA INMENT
GROUP MAINTENANCE TOOLS AND REMARKS
NUMBER COMPONENT/ASSEMBLY FUNCTION EQUIPMENT
UNIT DS GS DEPOT
CO F H D

2963 Switch, Thermostatic, Remove/


Engine Overheat Replace 1.00 4
Fault
Locate 0.55

Solenoid, Electrical, Glow Remove/


Plug Replace 0.50 4

2967 Control Panel Assembly Inspect 0.10


Remove/
Replace 2.35 1, 4
Lubricate 0.08

Meter, Time, Totalizer Remove/


Replace 0.33 4

Tachometer, Electronic Remove/


Replace 0.33 4

Voltmeter Remove/
Replace 0.33 4

Switch, Rotary Remove/


Replace 0.25 4

Switch, Rotary Remove/


Replace 0.25 4

Ohmart-Vega Screen Remove/


Unit Replace 0.50 1, 4
Fault
Locate 1.00

0171 00-16
TM 9-2330-330-14&P

MAINTENANCE ALLOCATION CHART (MAC)—Continued 0171 00

Table 1. MAC for SEMITRAILER, TANKER: 5000-GALLON, M969A3—Continued.

(1) (2) (3) (4) (5) (6)


MAINTENANCE LEVEL
FIELD SUSTA INMENT
GROUP MAINTENANCE TOOLS AND REMARKS
NUMBER COMPONENT/ASSEMBLY FUNCTION UNIT DS GS DEPOT EQUIPMENT
CO F H D

2967 Sensor Remove/


Replace 0.50 1, 4
Fault
Locate 1.00

Tube Remove/
Replace 1.00 1, 4

33 SPECIAL PURPOSE
KITS

3307 Vapor Recovery Kit Inspect 0.10


Remove/
Replace 0.67 1, 4
Repair 0.50 1, 4
Test 1.00

42 ELECTRICAL
EQUIPMENT

4216 Hose Reel Cable Remove/


Assembly Replace 0.27 4

47 GAGES
(NONELECTRICAL),
WEIGHING AND
MEASURING DEVICES

4702 Gage, Differential Inspect 0.03


Remove/
Replace 0.33 1, 4

Hubodometer Remove/
Replace 0.50 1, 4

Gage, Pressure, Dial Remove/


Replace 0.33 1, 4

0171 00-17
TM 9-2330-330-14&P

MAINTENANCE ALLOCATION CHART (MAC)—Continued 0171 00

Table 1. MAC for SEMITRAILER, TANKER: 5000-GALLON, M969A3—Continued.

(1) (2) (3) (4) (5) (6)


MAINTENANCE LEVEL
COMPONENT/ASSEMBLY
FIELD SUSTA INMENT
GROUP MAINTENANCE REMARKS
NUMBER FUNCTION UNIT DS GS DEPOT TOOLS AND
CO F H D EQUIPMENT

4702 Gage, Pressure, Dial Remove/


Replace 0.33 1, 4

56 FILTER SEPARATORS
AND PURIFIERS

5600 Filter Separator Inspect 0.10


Remove/
Replace 7.08 1, 4, 5
Fault
Locate 0.03
Service 1.50
Drain
Water 0.10

Valve, Regulating Inspect 0.10


Remove/
Replace 0.50 1, 4

72 DISPENSING AND
SERVICING
EQUIPMENT

7202 Meter, Volumetric Inspect 0.10


Remove/
Replace 0.50 1, 4

Pump, Centrifugal Inspect 0.17


Remove/
Replace 1.52 3, 4, 5
Repair 3, 4
Fault
Locate 0.33
Lubricate 0.50

0171 00-18
TM 9-2330-330-14&P

MAINTENANCE ALLOCATION CHART (MAC)—Continued 0171 00

Table 1. MAC for SEMITRAILER, TANKER: 5000-GALLON, M969A3—Continued.

(1) (2) (3) (4) (5) (6)


MAINTENANCE LEVEL
FIELD SUSTA INMENT
GROUP MAINTENANCE TOOLS AND REMARKS
NUMBER COMPONENT/ASSEMBLY FUNCTION UNIT DS GS DEPOT EQUIPMENT
CO F H D

7202 Coupling, Pump Test 0.17


Remove/
Replace 0.50 1, 4

7203 Valve, Butterfly Remove/


(G-Valve and M-Valve) Replace 1.00 1, 4
Repair 1.50 4

Tube Assembly, Metal Inspect 0.10


Remove/
Replace 4.00 1, 4

Tube Remove/
Replace 4.00 1, 4

Tube, Bent, Metallic Remove/


Replace 4.00 1, 4

Filter, Fluid, Element, Remove/


Filter Separator Replace 1.50 1, 4

Valve, Ball Remove/


Replace 0.50 4

Frame, Piping Remove/


Replace 3.62 1, 4
Repair 4.20 1, 4

Tube, Bent, Metallic Remove/


Replace 9.27 1, 4

Tube, Bent, Metallic Remove/


Replace 9.27 1, 4

Valve, Butterfly Remove/


(R-Valve and P-Valve) Replace 1.00 1, 4
Repair 1.50 4

0171 00-19
TM 9-2330-330-14&P

MAINTENANCE ALLOCATION CHART (MAC)—Continued 0171 00

Table 1. MAC for SEMITRAILER, TANKER: 5000-GALLON, M969A3—Continued.

(1) (2) (3) (4) (5) (6)


MAINTENANCE LEVEL
FIELD SUSTA INMENT
GROUP MAINTENANCE TOOLS AND REMARKS
NUMBER COMPONENT/ASSEMBLY FUNCTION UNIT DS GS DEPOT EQUIPMENT
CO F H D

7203 Coupling, Pipe Clamp Remove/


Replace 0.70 1, 4

Nozzle, Fuel and Oil Repair 0.50 4


Clean
Screen 0.25

Strainer, Nozzle Inspect 0.10


Coupling, Element

Pipe, Bent, Metallic Remove/


Replace 4.00 1, 4

Valve and Elbow, Internal Inspect 0.10


(A-Valve) Remove/
Replace 0.50 4
Repair 2.50 4

Vent Assembly Adjust 0.10 4


Remove/
Replace 0.67 1, 4
Repair 1.00 1, 4

Sensor, High Level Remove/


Shutoff Replace 0.50 4
Repair 1.00 1, 4

Valve, Butterfly Remove/


Replace 0.50 1, 4
Repair 1.00 4

Valve, Gate (F-Valve, Remove/


B-Valve, and E-Valve) Replace 0.50 1, 4
Repair 1.50 4

Coupling Half, Quick Remove/


Disconnect (Bottom Replace 0.17 1, 4
Loading—Road Side,
Curbside, Recirculation)

0171 00-20
TM 9-2330-330-14&P

MAINTENANCE ALLOCATION CHART (MAC)—Continued 0171 00

Table 1. MAC for SEMITRAILER, TANKER: 5000-GALLON, M969A3—Continued.

(1) (2) (3) (4) (5) (6)


MAINTENANCE LEVEL
FIELD SUSTA INMENT
GROUP MAINTENANCE TOOLS AND REMARKS
NUMBER COMPONENT/ASSEMBLY FUNCTION UNIT DS GS DEPOT EQUIPMENT
COF H D

7203 Valve Assembly, Remove/


Manifold Replace 0.50 1, 4

Manifold, Discharge Remove/


Replace 3.00 1, 4

Valve, Globe (K-Valve) Remove/


Replace 0.50 1, 4

Valve, Ball Remove/


(J-Valve and N-Valve) Replace 0.50 1

Cabinet Piping Remove/


Replace 1.00 1, 4

7204 Lever Assembly, Valve Remove/


Replace 0.28 1, 4

Cable, A-Valve Remove/


Replace 1.50 1, 4
Adjust 0.50 1

Cable, Shutoff Handle Remove/


Replace 0.50 1, 4

76 FIRE FIGHTING
EQUIPMENT
COMPONENTS

7638 Bracket Assembly, Fire Remove/


Extinguisher Replace 0.32 1, 4

Extinguisher, Fire Inspect 0.10 0.10

0171 00-21
TM 9-2330-330-14&P

MAINTENANCE ALLOCATION CHART (MAC)—Continued 0171 00

Table 1. MAC for SEMITRAILER, TANKER: 5000-GALLON, M969A3—Continued.

(1) (2) (3) (4) (5) (6)


MAINTENANCE LEVEL
FIELD SUSTA INMENT
GROUP MAINTENANCE TOOLS AND REMARKS
NUMBER COMPONENT/ASSEMBLY FUNCTION UNIT DS GS DEPOT EQUIPMENT
COF H D

91 CHEMICAL, BIO-
LOGICAL, AND
RADIOLOGICAL (CBR)
EQUIPMENT

9120 Bracket Assembly Remove/


Replace 0.20 1, 4

0171 00-22
TM 9-2330-330-14&P

MAINTENANCE ALLOCATION CHART (MAC)—Continued 0171 00

Table 2. Tools and Test Equipment Requirements.

(1) (2) (3) (4) (5)


TOOL OR TEST
EQUIPMENT MAINTENANCE NATIONAL/NATO TOOL
REF. CODE LEVEL NOMENCLATURE STOCK NUMBER NUMBER

1 O, F Shop Equipment, Automotive 4910-00-754-0654 SC 4910-


Maintenance and Repair: 95-CL-
Organizational Maintenance, A74
Common No. 1

2 O Shop Equipment, Automotive 4910-00-754-0653 SC 4910-


Maintenance and Repair: 95-CL-
Organizational Maintenance, A72
Common No. 2

3 F, H Shop Equipment, Automotive 4910-00-348-7696 SC 4910-


Maintenance and Repair: Field 95-CL-
Maintenance, Basic, Less Power A31

4 O, F Tool Kit, General Mechanic’s 5180-00-177-7033 SC 5180-


Automotive 90-CL-
N26

0171 00-23
TM 9-2330-330-14&P

MAINTENANCE ALLOCATION CHART (MAC)—Continued 0171 00

Table 3. Remarks.

(1) (2)
REMARKS CODE REMARKS

A Composite light repair is limited to door, preformed packing, and lamp/LED


replacement.

B Chassis wiring harness and intervehicular cable assembly repair is limited to


terminal, lug, insulator, shell, and hardware replacement.

C Brake drum repair is limited to refacing braking surface using a brake drum lathe.

D Refer to TM 9-2610-200-24 for tire repair.

E Refer for TB 9-2300-247-40 and TC 9-237 for frame assembly repair.

F Frame assembly, fender, and cargo body repair consists of welding, straightening,
and reconditioning of damaged part or parts.

G Refer to TC 9-237 and TM 43-0139 for fender and cargo body repair.

0171 00-24
TM 9-2330-330-14&P

BASIC ISSUE ITEMS (BII) LIST 0172 00

INTRODUCTION

Scope

This WP lists Basic Issue Items (BII) for the semitrailer to help you inventory items for safe and efficient
operation.

General

BII are required to place the semitrailer in operation, operate it, and do emergency repairs. Although
shipped separately packaged, BII must be with the semitrailer during operation and when it is transferred
between property accounts. Listing these items is your authority to request/requisition them for
replacement based on authorization of the end item by the Table of Organization and Equipment
(TOE)/Modified Table of Organization and Equipment (MTOE). Illustrations are furnished to help you find
and identify the items.

Explanation of Columns in the BII List

Column (1)—Illus. Number. Gives you the number of the item illustrated.

Column (2)—National Stock Number (NSN). Identifies the stock number of the item to be used for
requisitioning purposes.

Column (3)—Description, CAGEC, and Part Number. Identifies the Federal item name (in all capital
letters) followed by a minimum description when needed. The stowage location for BII is also included in
this column. The last line below the description is the Commercial and Government Entity Code (CAGEC)
(in parentheses) and the part number.

Column (4)—Unit of Measure (U/M). Indicates the measure used in performing the actual
operation/maintenance function. This measure is expressed by a two-character alphabetical abbreviation.

Column (5)—Qty. Req. Indicates the quantity of the item authorized to be used with/on the equipment.

0172 00-1
TM 9-2330-330-14&P

BASIC ISSUE ITEMS (BII) LIST—Continued 0172 00

Table 1. BII List.

(1) (2) (3) (4) (5)

ILLUS. NATIONAL DESCRIPTION, U/M QTY.


NUMBER STOCK NUMBER CAGEC, AND PART NUMBER REQ.

1 5140-00-772-4142 BAG, TOOL EA 2


(stowed in tool box)
(19207) 7724142

2 5340-01-290-2727 COVER, ACCESS EA 2


(on fire extinguishers)
(03670) 67637

3 4210-00-808-4544 EXTINGUISHER, FIRE EA 2


(stowed on rear and side bracket)
(03670) 25201

4 5210-01-054-9934 GAGE, STICK EA 1


(stowed on stowage tube)
(19207) 11685988

5 4720-01-058-6032 HOSE ASSEMBLY, 1-1/4 IN. x 50 FT EA 2


(19207) 11685953

0172 00-2
TM 9-2330-330-14&P

BASIC ISSUE ITEMS (BII) LIST—Continued 0172 00

Table 1. BII List—Continued.

(1) (2) (3) (4) (5)

ILLUS. NATIONAL DESCRIPTION, U/M QTY.


NUMBER STOCK NUMBER CAGEC, AND PART NUMBER REQ.

6 4730-00-640-6188 PLUG, QUICK-DISCONNECT EA 4


(58536) AA59326X19

7 5330-00-899-4509 GASKET EA 6
(58536) AA59326-9

8 4720-01-096-4390 HOSE, TRANSFER EA 1


(stowed in hose tubes)
(19207) 11685834

9 4730-00-640-6156 CAP, QUICK-DISCONNECT EA 2


(58536) AA59326IX19

10 4720-01-087-5876 HOSE, TRANSFER EA 2


(stowed in hose tubes)
(19207) 11685835

0172 00-3
TM 9-2330-330-14&P

BASIC ISSUE ITEMS (BII) LIST—Continued 0172 00

Table 1. BII List—Continued.

(1) (2) (3) (4) (5)

ILLUS. NATIONAL DESCRIPTION, U/M QTY.


NUMBER STOCK NUMBER CAGEC, AND PART NUMBER REQ.

11 4930-01-290-0756 NOZZLE ASSEMBLY EA 2


(stowed in tool box)
(81718) OPW1290

12 4930-01-297-3777 NOZZLE ASSEMBLY EA 1


(stowed in tool box)
(ODT23) 64349CHX
EA 1
13 5340-00-912-4086 PADLOCK SET, W/CLEVIS AND CHAIN
COMPOSED OF 2 PADLOCKS AND 2 KEYS
(22107) 5200GLKAZ
EA 1
14 4730-00-951-3293 REDUCER, QUICK-DISCONNECT
(stowed in tool box)
(58536) AA59326XI11
EA 1
15 5310-00-612-2414 GASKET, REDUCER
(stowed in tool box)
(58536) AA59326-G6

0172 00-4
TM 9-2330-330-14&P

BASIC ISSUE ITEMS (BII) LIST—Continued 0172 00

Table 1. BII List—Continued.

(1) (2) (3) (4) (5)

ILLUS. NATIONAL DESCRIPTION, U/M QTY.


NUMBER STOCK NUMBER CAGEC, AND PART NUMBER REQ.

16 4730-00-951-3295 REDUCER, QUICK-DISCONNECT EA 1


(stowed in tool box)
(58536) A-A-59326/12-3A

17 5330-00-899-4509 GASKET, REDUCER EA 1


(stowed in toolbox)
(58536) AA59326-9

18 4730-01-064-0560 REDUCER, QUICK-DISCONNECT EA 1


(stowed in toolbox)
(58536) AA59326/12-9-A-1

19 5330-00-899-4509 GASKET, REDUCER EA 1


(stowed in tool box)
(58536) AA59326-9

0172 00-5
TM 9-2330-330-14&P

BASIC ISSUE ITEMS (BII) LIST—Continued 0172 00

Table 1. BII List—Continued.

(1) (2) (3) (4) (5)

ILLUS. NATIONAL DESCRIPTION, U/M QTY.


NUMBER STOCK NUMBER CAGEC, AND PART NUMBER REQ.

20 5975-01-050-5707 ROD, GROUND EA 1


(stowed in stowage tube)
(97403) 13219E0462

21 5120-00-234-8913 SCREWDRIVER, CROSS-TIP EA 1


(19207) 111655777-12

22 5120-00-222-8852 SCREWDRIVER, FLAT-TIP EA 1


(80063) SCC539502-2

23 5120-00-240-5328 WRENCH, ADJUSTABLE EA 1


(19207) 11655778-3

24 5120-00-148-9488 WRENCH SET, COMBINATION EA 1


(99285) 1200EG

0172 00-6
TM 9-2330-330-14&P

BASIC ISSUE ITEMS (BII) LIST—Continued 0172 00

Table 1. BII List—Continued.

(1) (2) (3) (4) (5)

ILLUS. NATIONAL DESCRIPTION, U/M QTY.


NUMBER STOCK NUMBER CAGEC, AND PART NUMBER REQ.

25 2510-00-741-7585 BOARD, GROUND EA 2


(stowed on splash guards)
(19207) 7417585

26 5120-01-514-3465 WRENCH, SOCKET EA 1


(0FBD6) 50939001

27 2610-01-045-3688 TIRE, SPARE, RADIAL EA 1


(stowed on rear bracket)
(81348) X/GP3/TYRA/CLR/T/
11.00R22.5G
EA 4
28 2540-01-510-2836 CHOCK, WHEEL
(25795) 2A092
EA 1
29 —— HANDLE, TIRE, WRENCH, LEVERAGE
(1R5C8) 9970-0006

30 5120-01-170-4950 BAR, SOCKET WRENCH HANDLE EA 1


(0FBD6) 50939002

END OF TASK

0172 00-7/8 blank


TM 9-2330-330-14&P

ADDITIONAL AUTHORIZATION LIST (AAL) 0173 00

INTRODUCTION

General

This WP lists additional items you are authorized for the support of the semitrailer.

Explanation of Columns in the AAL

Column (1)—National Stock Number (NSN). This is the NSN assigned to the item that you can use to
requisition it.

Column (2)—Description, CAGEC, and Part Number (P/N). Helps you identify and request the item you
require to support this equipment.

Column (3)—Unit of Measure (U/M). Indicates the measure used in performing the actual
operation/maintenance function. This measure is expressed by a two-character alphabetical abbreviation.

Column (4)—Quantity Recommended (QTY RECM). Indicates the quantity of the item recommended to
be used with/on the equipment.

Table 1. AAL.

(1) (2) (3) (4)

NSN DESCRIPTION, CAGEC, AND P/N U/M QTY RECM

2590-00-473-6331 BRACKET, VEHICULAR EA 1


(19207) 6566675

7240-00-337-5269 CAN, GASOLINE EA 1


(81349) MIL-C-53109

4930-01-068-5100 NOZZLE, UNLEADED FUEL EA 1


(33456) OPW11AP

4730-00-889-2382 REDUCER, QUICK-DISCONNECT EA 1


1-1/2-IN. FEMALE–1-IN. MALE
(58536) AA59326XI14

4730-01-295-1842 REFUEL ON THE MOVE (ROM) ASSEMBLY EA 1


(19207) 12356117
Consisting of:
4730-01-298-0150 • ADAPTER (2 IN. UNISEX TO 2 IN. FEMALE EA 2
CAM LOCK)
4730-01-298-0151 • ADAPTER (2 IN. UNISEX TO 2 IN. MALE CAM EA 2
LOCK)

0173 00-1
TM 9-2330-330-14&P

ADDITIONAL AUTHORIZATION LIST (AAL)—Continued 0173 00

Table 1. AAL—Continued.

(1) (2) (3) (4)

NSN DESCRIPTION, CAGEC, AND P/N U/M QTY RECM

5430-01-298-9787 • CARRYING STRAP EA 23


—— • COUPLING P/N: 64020H (UNISEX COUPLING EA 8
w/1-1/2 IN. NPT, MALE)
4730-01-297-3765 • COUPLING HALF, QUICK DISCONNECT EA 8
(UNISEX 1-1/2 IN. NPT, FEMALE)
4720-01-298-0732 • DISCHARGE HOSE 2 IN. 50 FT (w/2 IN. EA 22
UNISEX FITTING)
4720-01-299-5983 • DISCHARGE HOSE 3 IN. 50 FT (w/3 IN. CAM EA 1
LOCK FITTING AND 2 IN. UNISEX FITTING)
4210-00-257-5343 • FIRE EXTINGUISHER EA 8
5975-01-050-5707 • GROUND ROD EA 8
2910-01-448-7761 • NOZZLE, FUEL AND OIL SERVICING (1 IN. EA 8
NPT, FEMALE) P/N: OPW7HB-0400
4930-01-290-0756 • NOZZLE, FUEL AND OIL SERVICING (1-1/2 EA 8
IN. NPT, FEMALE)
4730-00-951-3293 • REDUCER (4 IN. FEMALE CAM LOCK TO 3 EA 1
IN. MALE CAM LOCK)
—— • SS REDUCER NIPPLE (1-1/2 IN. x 1 IN. NPT, EA 8
MALE BOTH ENDS) P/N: 1.5 x 1TBE4
4730-01-297-6812 • TEE CONNECTOR (w/THREE 2 IN. UNISEX EA 9
CONNECTIONS)

5340-01-502-8660 SPACER PLATE, KINGPIN EA 1


(1R5C8) M234-1396

6625-01-510-2722 TESTER, CIVACON OPTIC SYSTEM EA 1


MODEL 1391 (1UYK1) 1391

4720-01-064-8820 TUBING ASSEMBLY, NONMETALLIC EA 1


(19207) 11668857

OIL FIIL, ENGINE (1C2H1) 10003 EA 1

END OF TASK

0173 00-2
TM 9-2330-330-14&P

EXPENDABLE AND DURABLE ITEMS LIST 0174 00

INTRODUCTION

Scope

This WP lists expendable and durable items that you will need to operate and maintain the semirailer.
This list is for informational purposes only and is not authority to requisition the listed items. These items
are authorized to you by CTA 50-970, Expendable/Durable Items (Except Medical, Class V, Repair Parts,
and Heraldic Items), or CTA 8-100, Army Medical Department Expendable/Durable Items.

Explanation of Columns in Table 1. Expendable and Durable Items List

Column (1)—Item Number. This number is assigned to the entry in the list and is referenced in the initial
setup to identify the item, e.g., Compound, thread sealing (item 7, WP 0174 00).

Column (2)—Level. This column identifies the lowest level of maintenance that requires the listed item:
C = Operator/Crew
O = Organizational

Column (3)—National Stock Number (NSN). This is the NSN assigned to the item that you can use to
requisition it.

Column (4)—Item Name, Description, Commercial and Government Entity Code (CAGEC), and Part
Number (P/N). This column provides the other information you need to identify the item.

Column (5)—Unit of Measure (U/M). This code shows the physical measurement or count of an item.

0174 00-1
TM 9-2330-330-14&P

EXPENDABLE AND DURABLE ITEMS LIST—Continued 0174 00

Table 1. Expendable and Durable Items List.

ITEM LEVEL NSN ITEM NAME, DESCRIPTION, CAGEC, P/N U/M

1 O 7920-00-061-0038 Brush, scrub EA


(83421) 7920-00-061-0038

2 O 5350-00-221-0872 Cloth, abrasive EA


(80204) ANSI B74-18

3 O Compound, antiseize
(81349) MIL-T-83483
8030-00-087-8630 1-lb can LB
9150-00-961-8995 8-oz tube TU

4 C 7930-01-328-2030 Compound, cleaning, solvent detergent, 5-gal. GL


can
(66724) PF degreaser

5 O 8030-00-244-1296 Compound, corrosion preventive Grade 3, GL


MIL-PRF-16173E

6 C Compound, silicone NATO code no. S-736


(81343) SAE-AS8660
6850-01-290-9943 2-oz tube TU
6850-00-177-5094 5.3-oz tube TU
6850-00-295-7685 10-lb-can CN

7 O 8030-00-543-4384 Compound, thread sealing, 1-pt can PT


(81349) MIL-S-7916

8 O Grease, automotive and artillery (GAA)


(81349) MIL-PRF-10924
9150-01-197-7688 2 1/4-oz tube TU
9150-01-197-7693 14-oz cartridge CA
9150-01-197-7690 1 3/4-lb can CN
9150-01-197-7689 6 1/2-lb can CN
9150-01-197-7692 35-lb pail CN
9150-01-197-7691 120-lb drum DR

9 C Oil, lubricating, internal combustion engine,


tactical service
(81349) MIL-PRF-2104
9150-01-178-4725 1-qt can QT
9150-01-152-4117 1-qt can (metal) QT
9150-01-152-4118 5-gal. can GL
9150-01-152-4119 55-gal. drum GL

0174 00-2
TM 9-2330-330-14&P

EXPENDABLE AND DURABLE ITEMS LIST—Continued 0174 00

Table 1. Expendable and Durable Items List—Continued.

ITEM LEVEL NSN ITEM NAME, DESCRIPTION, CAGEC, P/N U/M

10 C Oil, lubricating, internal combustion engine,


arctic
(81349) MIL-L-46167
9150-00-402-4478 1-qt can QT
9150-00-401-2372 5-gal. can GL
9150-00-491-7197 55-gal. drum GL

11 C 7920-00-205-1711 Rags, wiping LB


(64067) 7920-00-205-1711

12 O 7930-00-899-9534 Soap GL
(83421) 7930-00-899-9534

13 O 8950-00-292-9611 Soda, baking LB


(UR162)

14 O 3439-01-150-1051 Solder, alloy S060 rosin, multicore, 18 SWG5 RO


core, 1-lb roll
(17794) 1243-0001

15 O 9905-00-537-8954 Tag, marker EA


(81349) MIL-T-12755

16 O 5970-00-816-6056 Tape, electrical, insulating, pressure- RO


sensitive, black overall
(81349) HH-I-595

END OF TASK

0174 00-3/4 blank


TM 9-2330-330-14&P

MANDATORY REPLACEMENT PARTS LIST 0175 00

GENERAL

This WP lists all mandatory replacement parts referenced in the initial setups and procedures. These are
items that must be replaced during maintenance whether they have failed or not.

Explanation of Columns in Table 1. Mandatory Replacement Parts List

Column (1)—Item Number. This number is assigned to the entry in the list and is referenced in the
narrative instructions to identify the item.

Column (2)—Part Number. This column identifies the part number of the item.

Column (3)— Commercial And Government Entity Code (CAGEC). This column provides the CAGEC of
the item.

Column (4)—National Stock Number (NSN). This is the NSN assigned to the item that you can use to
requisition it.

Column (5)—Nomenclature This column provides the item name.

0175 00-1
TM 9-2330-330-14&P

MANDATORY REPLACEMENT PARTS LIST—Continued 0175 00

Table 1. Mandatory Replacement Parts List.

(1) (2) (3) (4) (5)


ITEM
NUMBER PART NUMBER CAGEC NSN NOMENCLATURE

1 003958-001 83590 — GASKET

2 055285 87405 5330-00-778-7229 GASKET

3 07406 13548 6220-01-482-6113 CLEARANCE LIGHT

4 0911 25281 4730-00-541-5538 CLAMP

5 FF-S-2738 81348 5340-02-469-7199 SEAL, ANTI-PILFRIDGE

6 100222 16476 6645-01-263-9434 METER, TIME TOTALIZING

7 100264 16476 6620-01-470-6835 VOLTMETER

8 100397 OBUN9 5330-01-423-9479 GASKET

9 100398 OBUN9 — GASKET

10 103-49 68505 5330-01-362-4994 GASKET

11 10525 82423 5310-00-902-6676 NUT, SELF-LOCKING

12 107646 16476 6680-01-508-5909 TACHOMETER

13 11028 08302 5310-00-481-6481 LOCKWASHER

14 111-34 35510 — BEARING, FRONT

15 1113SS 25281 4730-01-003-7359 CLAMP

16 111-40 35510 — BEARING, REAR

17 11662296-9 19207 5325-00-204-5061 RING, RETAINING

18 11670915 1R5C8 5330-01-060-6890 GASKET

19 1177860 49181 — NUT, SELF-LOCKING

20 120-111 35510 — LOCKWASHER

21 120-128 35510 5310-01-430-7169 NUT, SELF-LOCKING

0175 00-2
TM 9-2330-330-14&P

MANDATORY REPLACEMENT PARTS LIST—Continued 0175 00

Table 1. Mandatory Replacement Parts List—Continued.

(1) (2) (3) (4) (5)


ITEM
NUMBER PART NUMBER CAGEC NSN NOMENCLATURE

22 1205X726 78500 5331-00-205-3583 O-RING

23 1459-246 72452 5310-00-088-1251 NUT, SELF-LOCKING

24 8712289 19207 5310-00-044-3340 NUT, SELF-LOCKING

25 162284 64104 5930-00-084-7570 SWITCH, ROTARY

26 200084 OBUN9 5310-01-423-3728 LOCKWASHER

27 200273 OBUN9 5310-01-423-3724 LOCKWASHER

28 2100-056 2X179 — GLOW PLUG

29 220456 81343 — SEAL

30 2440.034 2X179 3030-01-457-8833 BELTING, V

31 2474-GA 25567 5330-01-060-7266 GASKET SET

32 25227-363 25567 5331-01-504-6856 SEAL, OIL

33 25227-689 25567 5330-01-060-9610 SEAL

34 25271-207 25567 5330-01-078-2005 SEAL

35 2564 70485 5325-00-641-2800 GROMMET

36 276.4670.014 2X179 5310-01-324-8325 WASHER

37 330-3009 26151 5330-01-071-8179 GASKET

38 3401 28488 5975-00-655-3136 CONNECTOR, BOX

39 3560NB 13226 5330-01-134-1986 GASKET

40 38084-C 76364 5310-01-077-9647 LOCKWASHER

41 38683-207 25567 5330-01-060-9614 GASKET

42 3TR 8K828 — GASKET

0175 00-3
TM 9-2330-330-14&P

MANDATORY REPLACEMENT PARTS LIST—Continued 0175 00

Table 1. Mandatory Replacement Parts List—Continued.

(1) (2) (3) (4) (5)


ITEM
NUMBER PART NUMBER CAGEC NSN NOMENCLATURE

43 40383 0Y3H3 — LOCKWASHER

44 40384 0Y3H3 — LOCKWASHER

45 4201028 OKMP4 6685-01-506-1133 GAGE, FUEL PRESSURE

46 4204089 OKMP4 6685-01-506-1151 GAGE, PUMP PRESSURE

47 4306148 OKMP4 6685-01-506-1061 GAGE, OIL PRESSURE

48 4420.019 2X179 5330-01-395-0878 GASKET

49 4500.079 2X179 5330-01-394-7944 GASKET

50 4670-058 2X179 — WASHER

51 65146-K-A993 76364 5330-00-400-3515 PACKING

52 6686N 76364 5330-00-346-2732 GASKET

53 6975.134 2X179 3020-01-453-9083 PULLEY ASSEMBLY

54 7523 91840 5307-01-389-3445 STUD, BALL

55 7524649 19207 9905-00-752-4649 BAND, MARKER

56 75904-01 13445 5930-01-420-9746 SWITCH, ROTARY

57 761-847 90031 5310-00-763-8905 WASHER

58 81839A029 39428 5310-01-374-1809 NUT, SELF-LOCKING

59 841-00 92967 5310-01-098-7827 NUT, SELF-LOCKING

60 8712289-9 19207 5310-00-930-9759 NUT, SELF-LOCKING

61 9.3240.163 2X179 5310-01-458-4307 NUT

62 9.4670.060 2X179 5310-01-327-3419 WASHER

63 9.4670-061 2X179 5310-01-458-4309 WASHER

0175 00-4
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MANDATORY REPLACEMENT PARTS LIST—Continued 0175 00

Table 1. Mandatory Replacement Parts List—Continued.

(1) (2) (3) (4) (5)


ITEM
NUMBER PART NUMBER CAGEC NSN NOMENCLATURE

64 9.4776.196 2X179 5310-01-327-3418 WASHER

65 9.7565.007 2X179 5310-01-340-8352 LOCKWASHER

66 9010A237 39428 5310-01-446-0272 NUT, LOCKING

67 90312A64 39428 4010-01-508-6020 LANYARD

68 904.4730.533 2X179 5330-01-458-5601 GASKET

69 90715A011 39428 5310-01-482-0431 NUT, SELF-LOCKING

70 90715A145 39428 5310-01-508-5774 NUT, LOCKING

71 9125-0146 1R5C8 4730-01-506-1946 CLAMP

72 9125-0147 1R5C8 4730-01-506-1798 CLAMP

73 9131-0005 1R5C8 — CONDUIT

74 9133-0083 19207 5940-01-508-5912 CONNECTOR

75 9142-0273 1R5C8 4730-01-511-6206 COUPLING

76 91831A011 39428 5310-01-463-4929 NUT, SELF-LOCKING

77 91831A030 2V507 5310-01-499-3569 NUT, SELF-LOCKING

78 92147A029 39428 5310-01-482-5442 NUT, SELF-LOCKING

79 9326-0191 1R5C8 — GASKET

80 9326-0254 1R5C8 5330-01-511-1565 GASKET

81 9326-0256 1R5C8 — GASKET

82 9326-0262 1R5C8 5330-01-510-7082 GASKET

83 9326-0265 1R5C8 — GASKET

84 9326-0266 1R5C8 — GASKET

0175 00-5
TM 9-2330-330-14&P

MANDATORY REPLACEMENT PARTS LIST—Continued 0175 00

Table 1. Mandatory Replacement Parts List—Continued.

(1) (2) (3) (4) (5)


ITEM
NUMBER PART NUMBER CAGEC NSN NOMENCLATURE

85 9326-0268 1R5C8 — GASKET

86 9419476 24617 5310-00-984-3807 NUT, SELF-LOCKING

87 9562-0044 1R5C8 5310-01-502-8329 NUT, SELF-LOCKING

88 9562-0046 1R5C8 5310-01-502-8330 NUT, SELF-LOCKING

89 9562-0049 1R5C8 — NUT, FINISHING

90 9562-0055 1R5C8 5310-01-508-6899 NUT, SELF-LOCKING

91 9562-0091 1R5C8 — NUT, SELF-LOCKING

92 9562-0133 1R5C8 5310-01-502-8323 NUT, LOCKING

93 9562-0165 1R5C8 5310-01-506-1215 NUT, SELF-LOCKING

94 9595-0019 1R5C8 5310-01-504-8330 PIN, HAIR

96 9682-0047 1R5C8 5320-01-504-6880 RIVET, POP

97 97135A275 39428 5310-01-508-5907 NUT, SELF-LOCKING

98 9752-0022 1RC58 — CABLE TIE

99 98700A366 39428 5315-01-508-5988 PIN, QUICK RELEASE

100 9965-0039 1RC58 5310-01-502-8467 LOCKWASHER

101 9Q5961 13226 5310-01-486-4256 WASHER, EXTERNAL TOOTH

102 A-1205-X-1662 78500 5330-01-047-9367 SEAL

103 ALH 2102L SS 3J615 5340-01-504-6861 LOCK, D-RING

104 AS29513-248 81343 5331-00-291-3268 GASKET

105 AS29513-353 81343 5331-01-217-1787 O-RING

0175 00-6
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MANDATORY REPLACEMENT PARTS LIST—Continued 0175 00

Table 1. Mandatory Replacement Parts List—Continued.

(1) (2) (3) (4) (5)


ITEM
NUMBER PART NUMBER CAGEC NSN NOMENCLATURE

106 B491A 12662 6220-01-506-2956 REFLECTOR

107 B491R 12662 6220-01-506-2958 REFLECTOR

108 C01100011 38205 5310-20-000-5251 LOCKWASHER

109 C40015M 1UYK1 5330-01-502-8335 GASKET

110 H50086M 1UYK1 — LOCKWASHER

111 K235 78500 5315-01-092-1953 PIN, COTTER

112 M45913/1-10CG5C 81349 5310-00-269-4040 NUT, SELF-LOCKING

113 M45913/2-6FG5C 81349 5310-00-959-1488 NUT, SELF-LOCKING

114 MS17829-3C 96906 5310-00-689-3877 NUT, SELF-LOCKING

115 MS17829-6C 96906 5310-00-483-8790 NUT, SELF-LOCKING

116 MS21044N4 80205 5310-00-877-5796 NUT, SELF-LOCKING

117 MS21083N3 96906 5310-00-902-6676 NUT, SELF-LOCKING

118 MS24665-103 80205 5315-00-243-7992 PIN, COTTER

119 MS27144-1 96906 5935-00-167-7775 CONNECTOR

120 MS27183-57 80205 5310-00-614-3506 WASHER, FLAT

121 MS35338-44 96906 5310-00-582-5965 LOCKWASHER

122 MS35338-46 96906 5310-00-637-9541 LOCKWASHER

123 MS35338-50 80205 5310-00-820-6653 LOCKWASHER

124 N13048 06721 2530-00-270-3878 DUMMY COUPLING

125 Q4114-366Y 07322 5330-01-019-6879 PACKING, PREFORMED

126 S899 759 815 4 78500 5340-01-499-3481 CLIP

0175 00-7
TM 9-2330-330-14&P

MANDATORY REPLACEMENT PARTS LIST—Continued 0175 00

Table 1. Mandatory Replacement Parts List—Continued.

(1) (2) (3) (4) (5)


ITEM
NUMBER PART NUMBER CAGEC NSN NOMENCLATURE

127 VE205340 1K2S2 5330-01-506-1859 GASKET

128 VIC75TG03 79154 4730-01-514-5018 COUPLING

129 VIC75TG04 79154 4730-01-503-0247 COUPLING, PIPE

130 WA16 78500 5310-00-261-7340 LOCKWASHER

131 X1975 78500 5315-00-010-3389 PIN, COTTER

132 XB-SLN-012-04 99411 5310-01-502-8371 NUT, SELF-LOCKING

133 10028 98343 5330-00-172-1919 PACKING, PREFORMED

134 904.2175.040 2X179 2940-01-324-5153 FILTER ELEMENT

135 9.6780.085 2X179 5307-01-327-3439 GASKET

136 9.1200.087 2X179 5331-01-458-2589 O-RING

137 625.4501.025 2X179 5330-01-452-7383 GASKET

138 0910164 2X179 5310-00-045-3296 LOCKWASHER

139 9.7565.011 2X179 5310-01-324-8343 LOCKWASHER

140 229182 1K2S2 5310-01-514-2751 LOCKWASHER

141 103-48 24975 5977-01-506-1001 BRUSH ASSEMBLY

142 9326-0255 1R5C8 — GASKET

143 9142-0099 IR5C8 — SEAL

144 9562-0039 1R5C8 5310-01-510-9767 SELF-LOCKING NUT

0175 00-8
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TORQUE VALUES FOR THREADED FASTENERS 0176 00

SCOPE

This WP lists standard torque values (Table 1) and provides general information for applying torque.
Special torque values and tightening sequences are included in the maintenance procedures for
applicable components.

GENERAL

Always use the torque values listed in Table 1 when the maintenance procedure does not give a specific
torque value.

Unless otherwise specified, standard torque tolerance shall be ±10%.

Torque values are based on clean, dry threads. Reduce torque by 10% when engine oil is used as a
lubricant. Reduce torque by 20% if new plated capscrews are used.

Capscrews threaded into aluminum may require reductions in torque of 30% or more of Grade 5
capscrew torque. Capscrews threaded into aluminum must also attain two capscrew diameters of thread
engagement.

CAUTION

If replacement capscrews are of a higher grade than originally


supplied, use torque specifications for the original. This will
prevent equipment damage due to overtorquing.

0176 00-1
TM 9-2330-330-14&P

TORQUE VALUES FOR THREADED FASTENERS—Continued 0176 00

Table 1. Torque Limits.

CURRENT USAGE MUCH USED MUCH USED USED AT TIMES USED AT TIMES

QUALITY OF INDETERMINATE MINIMUM MEDIUM BEST


MATERIAL COMMERCIAL COMMERCIAL COMMERCIAL

SAE GRADE 1 OR 2 5 6 OR 7 8
NUMBER
CAPSCREW HEAD
MARKINGS
MANUFACTURER’S
MARKS MAY VARY
THESE ARE ALL
SAE GRADE 5
(3 LINE)
CAPSCREW
BODY SIZE TORQUE TORQUE TORQUE TORQUE
inches – thread lb-ft (N•m) lb-ft (N•m) lb-ft (N•m) lb-ft (N•m)

1/4 20 5 (7) 8 (11) 10 (14) 12 (16)


28 6 (8) 10 (14) 14 (19)
5/16 18 11 (15) 17 (23) 19 (26) 24 (33)
24 13 (18) 19 (26) 27 (37)
3/8 16 18 (24) 31 (42) 34 (46) 44 (60)
24 20 (27) 35 (47) 49 (66)
7/16 14 28 (38) 49 (66) 55 (75) 70 (95)
20 30 (41) 55 (75) 78 (106)
1/2 13 39 (53) 75 (102) 85 (115) 105 (142)
20 41 (56) 85 (115) 120 (163)
9/16 12 51 (69) 110 (149) 120 (163) 155 (210)
18 55 (75) 120 (163) 170 (231)
5/8 11 83 (113) 150 (203) 167 (226) 210 (285)
18 95 (129) 170 (231) 240 (325)
3/4 10 105 (142) 270 (366) 280 (380) 375 (508)
16 115 (156) 295 (400) 420 (569)
7/8 9 160 (217) 395 (536) 440 (597) 605 (820)
14 175 (237) 435 (590) 675 (915)
1 8 235 (319) 590 (800) 660 (895) 910 (1234)
14 250 (339) 660 (895) 990 (1342)

END OF TASK

0176 00-2
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TORQUE VALUES FOR THREADED FASTENERS—Continued 0176 00

Table 2. Metric Torque Limits.

DESCRIPTION

High-carbon steel Alloy steel Special alloy steel


Diagram per Pitch (mm)
Kgm Kgm Kgm

4x0.70 0.37 0.52 0.62

5x0.80 0.72 1.01 1.2

6x1.00 1.23 1.73 2.08

7x1.00 2.02 2.84 3.40

8x1.25 3.02 4.25 5.10

9x1.25 3.88 5.45 6.55

10x1.50 5.36 7.54 9.05

12x1.75 9.09 12.80 15.30

14x2.00 13.80 19.40 23.30

16x2.00 21.00 29.50 35.40

18x2.50 26.30 37.00 44.40

20x2.50 36.60 51.50 61.80

22x2.50 44.40 62.40 74.90

24x3.00 56.90 80.00 96.00

END OF TASK

0176 00-3/4 blank


TM 9-2330-330-14&P

RPSTL INTRODUCTION 0177 00

SCOPE

The RPSTL lists and authorizes spares and repair parts; special tools; special test, measurement, and
diagnostic equipment (TMDE); and other special support equipment required for performance of
organizational, direct support and general support maintenance of the M969A3 Automotive Fuel
Dispensing 5,000-Gallon Tank Semitrailer. It authorizes the requisitioning, issue, and disposition of
spares, repair parts, and special tools as indicated by the source, maintenance, and recoverability (SMR)
codes.

GENERAL

In addition to the Introduction work package, this RPSTL is divided into the following work packages.

1. Repair Parts List Work Packages. Work packages containing lists of spares and repair parts
authorized by this RPSTL for use in the performance of maintenance. These work packages also
include parts which must be removed for replacement of the authorized parts. Parts lists are
composed of functional groups in ascending alphanumeric sequence, with parts in each group
listed in ascending figure and item number sequence. Sending units, brackets, filters, and bolts
are listed with the component they mount on. Bulk materials are listed by item name in FIG.
BULK at the end of the work packages. Repair parts kits are listed separately in their own
functional group and work package. Repair parts for reparable special tools are also listed in a
separate work package. Items listed are shown on the associated illustrations.

2. Special Tools List Work Packages. Work packages containing lists of special tools, special
TMDE, and special support equipment authorized by this RPSTL (as indicated by Basis of Issue
(BOI) information in the DESCRIPTION AND USABLE ON CODE (UOC) column). Tools that are
components of common tool sets and/or Class VII are not listed.

3. Cross-Reference Indexes Work Packages. There are two cross-reference indexes work
packages in this RPSTL; the National Stock Number (NSN) Index work package and the Part
Number (P/N) work package. The National Stock Number Index work package refers you to the
figure and item number. The Part Number Index work package refers you to the figure and item
number.

EXPLANATION OF COLUMNS IN THE REPAIR PARTS LISTS AND SPECIAL TOOLS LIST WORK
PACKAGES.

ITEM NO. (Column (1)). Indicates the number used to identify items called out in the illustration.

SMR CODE (Column (2)). The SMR code containing supply/requisitioning information, maintenance
level authorization criteria, and disposition instruction, as shown in the following breakout:

0177 00-1
TM 9-2330-330-14&P

RPSTL INTRODUCTION — Continued 0177 00

Source Maintenance Recoverability


Code Code Code

xx xx x

1st two positions: 3rd position: Who can 4th position: Who can 5th position: Who
How to get an item. Install, replace, or use complete repair* on determines disposition
item. the item. action on unserviceable Items.

*Complete repair: Maintenance capacity, capability, and authority to perform all corrective maintenance
tasks of the “Repair” function in a use/user environment in order to restore serviceability to a failed item.

Source Code. The source code tells you how you get an item needed for maintenance, repair, or
overhaul of an end item/equipment. Explanations of source codes follow:

Source Code Application/Explanation

PA Stock items; use the applicable NSN


PB to requisition/request items with these
PC source codes. They are authorized to
PD the level indicated by the code entered
PE in the 3rd position of the SMR code.
PF
PG NOTE
Items coded PC are subject to deterioration.

KD Items with these codes are not to be


KF requested/requisitioned individually.
KB They are part of a kit which is authorized
to the maintenance level indicated in the
3rd position of the SMR code. The comp-
lete kit must be requisitioned and applied.

MO-Made at unit/ Items with these codes are not to be re-


AVUM level quisitioned/requested individually. They
MF-Made at DS/ must be made from bulk material which
AVIM level is identified by the P/N in the DESCRIPTION
MH-Made at GS AND USABLE ON CODE (UOC) column
level and listed in the bulk material group
ML-Made at SRA work package of the RPSTL. If the item
MD-Made at depot is authorized to you by the 3rd position code
of the SMR code, but the source code
indicates it is made at higher level, order
the item from higher level of maintenance.

0177 00-2
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RPSTL INTRODUCTION — Continued 0177 00

AO-Assembled by Items with these codes are not to be re-


unit/AVUM level quested/requisitioned individually. The
AF-Assembled by parts that make up the assembled item
DS/AVIM level must be requisitioned of fabricated and
AH-Assembled by assembled at the level of maintenance
GS level indicated by the source code. If the
AL-Assembled by 3rd position of the SMR code authorizes
SRA you to replace the item, but the source
AD-Assembled by code indicates the item is assembled at
depot a higher level, order the item from the
the higher level of maintenance.
XA Do not requisition an “XA” coded item. Order the next
higher assembly. (Refer to NOTE below.)

XB If an item is not available from salvage, order it using the


CAGEC and P/N.

XC Installation drawings, diagrams, instruction sheets, field


service drawings; identified by manufacturer’s P/N.

XD Item is not stocked. Order an XD-coded item through


normal supply channels using the CAGEC and P/N
given, if no NSN is available.

NOTE
Cannibalization or controlled exchange, when authorized,
may be used as a source of supply for items with the above
source codes except for those items source coded “XA” or those
aircraft support items restricted by requirements of AR 750-1.

Maintenance Code. Maintenance codes tell you the level(s) of maintenance authorized to use and repair
support items. The maintenance codes are entered in the third and fourth positions of the SMR code as
follows:

Third Position. The maintenance code entered in the third position tells you the lowest maintenance level
authorized to remove, replace, and use an item. The maintenance code entered in the third position will
indicate authorization to the following levels of maintenance:

Maintenance
Code Application/Explanation

C- Crew or operator maintenance done within unit/AVUM maintenance.

O- Unit level/AVUM maintenance can remove, replace, and use the item.

F- Direct support/AVIM maintenance can remove, replace, and use the item.

H- General support maintenance can remove, replace, and use the item.

0177 00-3
TM 9-2330-330-14&P

RPSTL INTRODUCTION — Continued 0177 00

L- Specialized repair activity can remove, replace, and use the item.

D- Depot can remove, replace, and use the item.

Fourth Position. The maintenance code entered in the fourth position tells you whether or not the item is
to be repaired and identifies the lowest maintenance level with the capability to do complete repair
(perform all authorized repair functions).

NOTE
Some limited repair may be done on the item at a lower level
of maintenance, if authorized by the Maintenance Allocation
Chart (MAC) and SMR codes.

Maintenance
Code Application/Explanation

O- Unit/AVUM is the lowest level that can do complete repair of the item.

F- Direct support/AVIM is the lowest level that can do complete repair of the item.

H- General support is the lowest level that can do complete repair of the item.

L- Specialized repair activity is the lowest level that can do complete repair of the item.

D- Depot is the lowest level that can do complete repair of the item.

Z- Nonrepairable. No repair is authorized.

B- No repair is Authorized. No parts or special tools are authorized for maintenance of “B” coded
item. However, the item may be reconditioned by adjusting, lubricating, etc., at the user level.

Recoverability Code. Recoverability codes are assigned to items to indicate the disposition action on
unserviceable items. The recoverability code is shown in the fifth position of the SMR code as follows:

Recoverability
Code Application/Explanation

Z- Nonreparable item. When unserviceable, condemn and dispose of the item at the level of
maintenance shown in the third position of the SMR code.

O- Reparable item. When uneconomically reparable, condemn and dispose of the item at the unit
level.

F- Reparable item. When uneconomically reparable, condemn and dispose of the item at the
direct support level.

H- Reparable item. When uneconomically reparable, condemn and dispose of the item at the
general support level.

0177 00-4
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RPSTL INTRODUCTION — Continued 0177 00

D- Reparable item. When beyond lower level repair capability, return to depot. Condemnation
and disposal of item are not authorized below depot level.

L- Reparable item. Condemnation and disposal of item are not authorized below Specialized
Repair Activity (SRA).

A- Item requires special handling or condemnation procedures because of specific reasons (such
as precious metal content, high dollar value, critical material, or hazardous material). Refer to
appropriate manuals/directives for specific instructions.

NSN (Column (3)). The NSN for an item is listed in this column.

CAGEC (Column (4)). The commercial and Government Entity Code (CAGEC) is a five-digit code which
is used to identify the manufacturer, distributor, or Government agency/activity that supplies the item.

PART NUMBER (Column (5)). Indicates the primary number used by the manufacturer (individual,
company, firm, corporation, or Government activity), which controls the design and characteristics of the
item by means of it’s engineering drawings, specifications, standards, and inspection requirements to
identify an item or range of items.

NOTE
When you use an NSN to requisition an item, the item you
receive may have a different P/N from the one listed.

DESCRIPTION AND USEABLE ON CODE (UOC) (Column (6)). This column includes the following
information.

1. The federal item name, and when required, a minimum description to identify the item.

2. P/Ns of bulk materials are referenced in this column in the line entry to be manufactured or fabricated.

3. Hardness Critical Item (HCI). A support item that provides the equipment with special protection from
electromagnetic pulse (EMP) damage during a nuclear attack.

4. The statement END OF FIGURE appears just below the last item description column (6) for a given
figure in both the repair parts list and the special tools list work packages.

QTY (Column (7)). The QTY (quantity per figure) column indicates the quantity of the item used in the
breakout sown on the illustration/figure, which is prepared for a functional group, subfunctional group, or
an assembly. A “V” appearing in this column instead of a quantity indicates that the quantity is variable
and quantity may change from application to application.

EXPLANATION OF CROSS-REFERENCE INDEXES WORK PACKAGES FORMAT AND COLUMNS

1. National Stock Number (NSN) Index Work Package.

STOCK NUMBER Column. This column lists the NSN in National item identification number (NIIN)
sequence. The NIIN consists of the last nine digits of the NSN.

0177 00-5
TM 9-2330-330-14&P

RPSTL INTRODUCTION — Continued 0177 00

NSN When using this column to locate an


(e.g., 5385-01-574-1476) item, ignore the first four digits of the
NIIN NSN. However the complete NSN
should be used when ordering items by stock number.

FIG. Column. This column lists the number of the figure where the item is identified/located. The figures
are in numerical order in the repair parts list and special tools list work packages.

ITEM Column. The item number identifies the item associated with the figure listed in the adjacent FIG.
column. This item is also identified by the NSN listed on the same line.

2. Part Number (P/N) Index Work Package. P/Ns in this index are listed in ascending alphanumeric
sequence (vertical arrangement of letter and number combinations which places the first letter or digit
of each group in order A through Z, followed by the numbers 0 through 9 and each following letter or
digit in like order).

PART NUMBER Column. Indicates the P/N assigned to the item.

FIG. Column. This column lists the number of the figure where the item is identified/located in the repair
parts list and special tools list work packages.

ITEM Column. The item number is the number assigned to the item as it appears in the figure referenced
in the adjacent figure number column.

SPECIAL INFORMATION

UOC. The UOC appears in the lower left corner of the Description Column heading. Useable on codes
are shown as “UOC: …” in the Description Column (justified left) on the first line under the applicable
item/nomenclature. Uncoded items are applicable to all models. Identification of the UOCs used in the
RPSTL are:

Code Used On
C94 M969A3

Fabrication Instructions. Bulk materials required to manufacture items are listed in the bulk material
functional group of this RPSTL. Part numbers for bulk materials are also referenced in the Description
Column of the line item entry for the item to be manufactured/fabricated. Detailed fabrication instructions
for items source coded to be manufactured or fabricated are found in Appendix (x) of this manual.

Index Numbers. Items which have the word BULK in the figure column will have an index number shown
in the item number column. This index number is a cross-reference between the NSN / P/N index work
packages and the bulk material list in the repair parts list work package.

HOW TO LOCATE REPAIR PARTS

1. When NSNs or P/Ns Are Not Known.

0177 00-6
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RPSTL INTRODUCTION — Continued 0177 00

First. Using the table of contents, determine the assembly group to which the item belongs. This is
necessary since figures are prepared for assembly groups and subassembly groups, and lists are divided
into the same groups.

Second. Find the figure covering the functional group or the subfunctional group to which the item
belongs.

Third. Identify the item on the figure and note the number(s).

Fourth. Look in the repair parts list work packages for the figure and item numbers. The NSNs and part
numbers are on the same line as the associated item numbers.

2. When NSN Is Known.

First. If you have the NSN, look in the STOCK NUMBER column NSN index work package. The NSN is
arranged in NIIN sequence. Note the figure and item number next to the NSN.

Second. Turn to the figure and locate the item number. Verify that the item is the one you are looking
for.

3. When P/N Is Known.

First. If you have the P/N and not the NSN look in the PART NUMBER column of the part number index
work package. Identify the figure and item number.

Second. Look up the item on the figure in the applicable repair parts list work package.

ABBREVIATIONS

No uncommon abbreviations are used in this RPSTL


.

0177 00-7/8blank
TM 9-2330-330-14&P

GROUP 0608 LIBERTY ONBOARD MONITOR 0178 00

FIGURE 1. LIBERTY ONBOARD MONITOR

0178 00-1
TM 9-2330-330-14&P

GROUP 0608 LIBERTY ONBOARD MONITOR — Continued 0178 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 06 ELECTRICAL SYSTEM

GROUP 0608 ELECTRICAL SYSTEM


(ENGINE AND
VEHICULAR, ETC.)

FIG. 1 LIBERTY ONBOARD


MONITOR

ABAB 1 PFOOO 5940-01-502-9386 1UYK1 3100 TERMINAL BOX ........................................ 1


ABBZ 2 PFOZZ 5365-01-502-9393 1UYK1 H50070M .PLUG, MACHINE THREAD ...................... 1
ABBJ 3 PFOZZ 5975-01-502-9391 1UYK1 D40006A .JUNCTION BOX ....................................... 1
ABAY 4 PFOZZ 6680-01-502-9390 1UYK1 3150 .RECORDER SUBASSEMBLY.................. 1
ABBY 5 PFOZZ 5305-01-502-8415 1UYK1 H50623M-2 .SCREW, MACHINE .................................. 4
ABAJ 6 PFOZZ 5330-01-502-8335 1UYK1 C40015M .GASKET ................................................... 1
ABBS 7 PFOZZ 5305-01-502-8411 1UYK1 H50114M .SCREW, MACHINE .................................. 6
ABBM 8 PFOZZ 5310-01-229-6260 39428 92146A029 .WASHER, LOCK ...................................... 6
ABAS 9 PFOZZ 5940-01-502-9388 1UYK1 C40104A .COVER, TERMINAL BOX......................... 1
ABAM 10 PFOZZ 9330-01-502-8339 1UYK1 C40097A .WINDOW, OBSERVATION ...................... 1
ABBA 11 XDOZZ 1UYK1 C40180M .NAME PLATE ........................................... 1
ABAE 12 PFOZZ 1R5C8 M234-1638 .PLATE, RETAINER, STEEL ..................... 2
ABAG 13 PFOZZ 1R5C8 M112-9801 .COVER, MAGNETIC FLAP ...................... 1

TM-CODE 2VE END OF FIGURE

0178 00-2
TM 9-2330-330-14&P

GROUP 0608 LIBERTY OPTIC SENSOR 0179 00

FIGURE 2. LIBERTY OPTIC SENSOR

0179 00-1
TM 9-2330-330-14&P

GROUP 0608 LIBERTY OPTIC SENSOR — Continued 0179 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 0608 MISCELLANEOUS


ITEMS

FIG. 2 LIBERTY OPTIC SENSOR

ABCA1 1 PFOZZ 6625-01-503-1773 1UYK1 1300 PROBE SUBASSEMBLY .......................... 1

TM-CODE 2VE END OF FIGURE

0179 00-2
TM 9-2330-330-14&P

GROUP 0608 SOCKET BOX 0180 00

FIGURE 3. SOCKET BOX

0180 00-1
TM 9-2330-330-14&P

GROUP 0608 SOCKET BOX — Continued 0180 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 0608 MISCELLANEOUS


ITEMS

FIG. 3 SOCKET BOX

ABFE 1 PFOZZ 6110-01-504-7539 1UYK1 D52068M BOX ASSEMBLY, SOCKET......................... 2


ABFM 2 PAOZZ 5310-01-502-8329 1R5C8 9562-0044 NUT, SELF-LOCKING,
FLANGE 3/8-16 ............................................ 13
ABFA1 3 PAOZZ 1R5C8 9965-0044 WASHER,FLAT 3/8 ...................................... 26
ABFJ 4 PAOZZ 5305-01-406-5528 17454 01070-0281ITEM06-15 SCREW, CAP,
HEXAGON HEAD 3/8-16 X 1-1/4................. 13
ABFS 5 PAOZZ 5340-01-506-1076 1R5C8 M311-3778 BRACKET, ANGLE ...................................... 1

TM-CODE 2VE END OF FIGURE

0180 00-2
TM 9-2330-330-14&P

GROUP 0608 ELECTRICAL CONVERTER 0181 00

FIGURE 4. ELECTRICAL CONVERTER

0181 00-1
TM 9-2330-330-14&P

GROUP 0608 ELECTRICAL CONVERTER — Continued 0181 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 0608 MISCELLANEOUS


ITEMS

FIG. 4 ELECTRICAL CONVERTER

ABLA1 1 PFOZZ 6130-01-506-3502 07KU1 MODEL 362 CONVERTER, ELECTRICAL ..................... 1


ABLE 2 PAOZZ 5305-01-508-6246 39428 93075A245 SCREW,CAP,
HEXAGON HEAD #10-24 X 3/4 ................. 4
ABLJ 3 PAOZZ 5310-01-312-4959 96906 MS27183-47 WASHER,FLAT #10 ................................... 8
ABLM 4 PAOZZ 5310-00-689-3877 80205 MS17829-3C NUT,SELF-LOCKING,
HEXAGON #10-24 ..................................... 4
ABLS 5 PAOZZ 5920-00-131-9915 81349 F02A32V20A FUSE,CARTRIDGE .................................... 1
ABLY 6 PAOZZ 5920-01-508-4243 71400 HTB-36I HOLDER,FUSE .......................................... 1

TM-CODE 2VE END OF FIGURE

0181 00-2
TM 9-2330-330-14&P

GROUP 0609 CLEARANCE LIGHTS 0182 00

FIGURE 5. CLEARANCE LIGHTS

0182 00-1
TM 9-2330-330-14&P

GROUP 0609 CLEARANCE LIGHTS — Continued 0182 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 0609 LIGHTS

FIG. 5 CLEARANCE LIGHTS

ABAA 1 PAOZZ 6220-01-482-6113 13548 07406 CLEARANCE LIGHT,RED........................ 7


ABAK 1 PAOZZ 6220-01-482-5574 13548 07407 CLEARANCE LIGHT,AMBER................... 5
ABAN 2 PAOZZ 5305-00-050-9233 96906 MS51957-67 SCREW, MACHINE .................................. 24

TM-CODE 2VE END OF FIGURE

0182 00-2
TM 9-2330-330-14&P

GROUP 0609 STOP, TAIL AND BLACKOUT LIGHTS 0183 00

FIGURE 6. STOP, TAIL AND BLACKOUT LIGHTS

0183 00-1
TM 9-2330-330-14&P

GROUP 0609 STOP, TAIL AND BLACKOUT LIGHTS — Continued 0183 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 0609 LIGHTS

FIG. 6. STOP, TAIL AND


BLACKOUT LIGHTS

ABAQ 1 PAOZZ 5305-01-506-1119 39428 90316A247 SCREW,MACHINE #10-24 X 1 ................. 12


ABAT 2 PAOZZ 6220-01-482-9850 13548 07240 STOP LIGHT, VEHICULAR....................... 2
ABAR 3 PAOZZ 5310-01-312-4959 96906 MS27183-47 WASHER,FLAT #10 .................................. 12
ABAV 4 PAOZZ 5310-00-689-3877 96906 MS17829-3C NUT,SELF-LOCKING,
HEXAGON #10-24 .................................... 12

TM-CODE 2VE END OF FIGURE

0183 00-2
TM 9-2330-330-14&P

GROUP 0609 CONTROL PANEL LIGHT ASSEMBLIES 0184 00

FIGURE 7. CONTROL PANEL LIGHT ASSEMBLIES

0184 00-1
TM 9-2330-330-14&P

GROUP 0609 CONTROL PANEL LIGHT ASSEMBLIES — Continued 0184 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 0609 LIGHTS

FIG. 7 CONTROL PANEL LIGHT


ASSEMBLIES

AEA9 1 PAOZZ 5310-01-482-0431 39428 90715A011 NUT, SELF-LOCKING,


HEXGAON #10-24 ..................................... 2
AEA6 2 PAOZZ 5310-00-517-4192 19205 5174192 WASHER, FLAT #10.................................. 2
AEA2 3 PAOZZ 5305-00-245-6035 11083 3S4488 SCREW,MACHINE
#10-24 X 1.................................................. 2
AEA1 4 PAOZZ 6210-00-887-8432 13445 M451 LIGHT, PANEL........................................... 1
AEA3 5 PAOZZ 6240-00-019-0878 08108 1252 LAMP, INCANDESCENT ........................... 1
AEA5 6 PAOOO 6210-01-069-0434 13445 PL-20-RC LIGHT, INDICATOR ................................... 2
AEA7 7 PAOZZ 6240-00-013-1282 08108 53 .LAMP,INCANDESCENT ........................... 1

TM-CODE 2VE END OF FIGURE

0184 00-2
TM 9-2330-330-14&P

GROUP 0612 BATTERY, COVER AND CABLES 0185 00

FIGURE 8. BATTERY, COVER AND CABLES

0185 00-1
TM 9-2330-330-14&P

GROUP 0612 BATTERY, COVER AND CABLES — Continued 0185 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 0612 BATTERIES,


STORAGE (WET OR
DRY)

FIG. 8 BATTERY, COVER AND


CABLES

AASA1 1 PAOZZ 5310-01-499-3569 2V507 91831A030 NUT,SELF-LOCKING,HEX 5/16-18 ........... 4


AASE 2 PAOZZ 5310-00-880-5977 80205 MS15795-811 WASHER, FLAT 5/16................................. 4
AASJ 3 PFOZZ 6160-01-504-7515 1R5C8 9137-0045 COVER, BATTERY .................................... 1
AASM 4 PFOZZ 6160-01-504-7523 1R5C8 M311-3321 RETAINER, BATTERY............................... 1
AASC 5 PFOZZ 5940-01-504-7527 1R5C8 9133-0089 CONNECTOR, BATTERY.......................... 1
AASG 6 PFOZZ 5940-01-506-2504 1R5C8 9133-0093 TERMINAL, LUG........................................ 2
AASK 7 MOOZZ 1R5C8 9968-0056-AR WIRE, ELECTRICAL MAKE FROM
WIRE P/N 9968-0056 (1R5C8), AS
REQUIRED ................................................ 2
AASL 8 PFOZZ 5940-01-506-2504 1R5C8 9133-0093 TERMINAL, LUG........................................ 1
AASQ 9 PFOZZ 5940-01-506-2589 1R5C8 9133-0091 CONNECTOR ............................................ 1
ABPB 10 PFOZZ 6140-01-446-9506 19207 6TMF/TYPEII BATTERY, STORAGE, WET ..................... 2
AAPF 10 PFOZZ 6140-01-469-9184 19207 6TMF/TYPEIII BATTERY, STORAGE, DRY...................... 2
AAS1 11 PFOZZ 5940-01-506-1319 1R5C8 9133-0088 TERMINAL, LUG.POSITIVE ...................... 1
AAS3 12 PFOZZ 5940-01-506-2490 1R5C8 9133-0086 TERMINAL, LUG........................................ 1
AASY 13 PFOZZ 5940-01-504-7527 1R5C8 9133-0089 TERMINAL, LUG, NEGATIVE ................... 1
ABNE 14 PFOZZ 5940-01-506-2497 1R5C8 9133-0098 TERMINAL, LUG........................................ 1
ABNA 15 MOOZZ 1R5C8 9968-0057-AR WIRE, ELECTRICAL MAKE FROM
WIRE P/N 9968-0057 (1R5C8), AS
REQUIRED ................................................ 1
AASS 16 PFOZZ 5306-01-504-6498 39428 98760A112 BOLT, BATTERY HOLD-DOWN................ 2

TM-CODE 2VE END OF FIGURE

0185 00-2
TM 9-2330-330-14&P

GROUP 0613 SLAVE START RECEPTACLE 0186 00

FIGURE 9. SLAVE START RECEPTACLE

0186 00-1
TM 9-2330-330-14&P

GROUP 0613 SLAVE START RECEPTACLE — Continued 0186 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 0613 HULL OR CHASSIS


WIRING HARNESS

FIG. 9 SLAVE START


RECEPTACLE

ABGC 1 PAOZZ 5305-00-702-4523 80205 MS35307-306 SCREW, CAP,


HEXAGON HEAD 1/4-20 X 3/4.................. 2
ABGS 2 PAOZZ 5310-01-303-3917 80205 MS15795-851 WASHER, FLAT 1/4................................... 4
ABGY 3 PAOZZ 5310-01-374-1809 39428 81839A029 NUT,SELF-LOCKING,
HEXAGON 1/4-20 ...................................... 2
ABGZ 4 PFOZZ 5340-01-508-6208 1R5C8 M311-3649 BRACKET, MOUNTING............................. 1
ABGA 5 PAOZZ 6150-01-367-0599 96139 MB14106-2 CABLE ASSEMBLY, SPECIAL
PURPOSE, ELECTRICAL ......................... 1
ABGE 6 PAOZZ 5305-01-506-1119 39428 90316A247 SCREW,MACHINE
#10-24 X 1.................................................. 4
ABGJ 7 PAOZZ 5310-00-167-0818 80205 NAS1149F0363P WASHER, FLAT #10................................. 4
ABGM1 8 PAOZZ 5310-01-463-4929 39428 91831A011 NUT,SELF-LOCKING,
HEXAGON #10-24 ..................................... 4

TM-CODE 2VE END OF FIGURE

0186 00-2
TM 9-2330-330-14&P

GROUP 0613 CHASSIS WIRING HARNESSES — Continued 0187 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 0609 HULL OR CHASSIS


WIRING WIRING
HARNESS

FIG. 10 CHASSIS WIRING


HARNESSES

ABTA 1 AOOOO 1R5C8 108-6110-2 WIRING HARNESS, VEHICLE, MAIN.......... 1


ABTC 2 PFOZZ 5935-00-754-9083 19207 8724257 .CONNECTOR, PLUG, ELECTRICAL 12-
WAY .............................................................. 1
ABTE 3 MOOZZ 1R5C8 9968-0055-2-1 .WIRE, BO MARKER(24) MAKE FROM
WIRE P/N WL14-0 (58961),
AS REQUIRED.............................................. AR
ABTG 4 MOOZZ 1R5C8 9968-0055-2-2 .WIRE, (90) TO SIDE MARKER CABLE
ASSEMBLY MAKE FROM WIRE
P/N WL14-0 (58961), AS REQUIRED........... AR
ABTJ 5 MOOZZ 1R5C8 9968-0055-2-3 .WIRE, BO STOP(23) MAKE FROM
WIRE P/N WL14-0 (58961),
‘AS REQUIRED............................................. AR
ABTL 6 MOOZZ 1R5C8 9968-0055-2-4 .WIRE, (460) MAKE FROM WIRE P/N
WL14-0 (58961), AS REQUIRED.................. AR
ABTN 7 MOOZZ 1R5C8 9968-0055-2-5 .WIRE, (22) MAKE FROM WIRE P/N
WL14-0 (58961), AS REQUIRED.................. AR
ABTQ 8 MOOZZ 1R5C8 9968-0055-2-6 .WIRE, (461) MAKE FROM WIRE P/N
WL14-0 (58961), AS REQUIRED.................. AR
ABTS 9 MOOZZ 1R5C8 9968-0055-2-7 .WIRE, (21-489) TO SIDE MARKER
CABLE ASSEMBLY MAKE FROM WIRE
P/N WL14-0 (58961), AS REQUIRED........... AR
ABTU 10 MOOZZ 1R5C8 9968-0055-2-8 .WIRE, (324) 24 V POWER MAKE
FROM WIRE P/N WL14-0 (58961),
AS REQUIRED.............................................. AR
ABTW 11 MOOZZ 1R5C8 9968-0055-2-9 WIRE MAKE FROM WIRE
P/N WL14-0 (58961), AS REQUIRED........... AR
ABTY 12 PAOZZ 9905-00-752-4649 19207 7524649 .BAND, MARKER .......................................... AR
ABT1 13 PAOZZ 5935-00-167-7775 96906 MS27144-1 .CONNECTOR, PLUG, ELECTRICAL .......... 2
ABT3 14 AOOOO 1R5C8 108-6110-4 CABLE ASSEMBLY,
WATER DETECTION.................................... 1
ABT5 15 MOOZZ 1R5C8 9968-0055-4-1 .WIRE MAKE FROM WIRE
P/N WL14-0 (58961), AS REQUIRED........... AR
ABT7 16 MOOZZ 1R5C8 9968-0055-4-2 .WIRE MAKE FROM WIRE
P/N WL14-0 (58961), AS REQUIRED........... AR
ABT9 17 PAOZZ 9905-00-752-4649 19207 7524649 .BAND, MARKER .......................................... AR
ABUA1 18 PAOZZ 5940-01-508-5925 13445 M-427 TERMINAL BLOCK, 6-PIN............................ 1
ABUC 19 PAOZZ 5945-01-441-9279 1E255 339P0161-083009 RELAY, ELECTROMAGNETIC..................... 1
SH D IT31
ABUE 20 AOOOO 1R5C8 108-6110-5 COMPOSITE STOP LAMP CABLE .............. 1
ABUJ 21 MOOZZ 1R5C8 108-6110-5-1 .WIRE (90) MAKE FROM WIRE P/N
WL14-0 (58961), AS REQUIRED.................. AR
ABUM 22 MOOZZ 1R5C8 108-6110-5-2 .WIRE (460) RIGHT TURN MAKE FROM
WIRE P/N WL14-0 (58961),
AS REQUIRED.............................................. AR

0187 00-2
TM 9-2330-330-14&P

GROUP 0613 CHASSIS WIRING HARNESSES — Continued 0187 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

ABUS 23 MOOZZ 1R5C8 108-6110-5-3 .WIRE (22-460) LEFT TURN MAKE


FROM WIRE P/N WL14-0 (58961),
AS REQUIRED........................................... AR
ABUY 24 MOOZZ 1R5C8 108-6110-5-4 .WIRE (22-461) LEFT TURN MAKE
FROM WIRE P/N WL14-0 (58961),
AS REQUIRED........................................... AR
ABU3 25 PAOZZ 5935-00-167-7775 96906 MS27144-1 .CONNECTOR, PLUG, ELECTRICAL ....... 6
ABU5 26 PAOZZ 5935-00-115-2306 96906 MS27142-3 .CONNECTOR, PLUG, ELECTRICAL ....... 2
ABU7 27 PAOZZ 9905-00-752-4649 19207 7524649 .BAND, MARKER ....................................... AR

TM-CODE 2VE END OF FIGURE

0187 00-3/4blank
TM 9-2330-330-14&P

GROUP 0613 BRAKE LIGHT AND MARKER LIGHT HARNESSES 0188 00

FIGURE 11. BRAKE LIGHT AND MARKER LIGHT HARNESSES

0188 00-1
TM 9-2330-330-14&P

GROUP 0613 BRAKE LIGHT AND MARKER LIGHT HARNESSES — Continued 0188 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 0613 HULL OR CHASSIS


WIRING HARNESS

FIG. 11 BRAKE LIGHT AND


MARKER WIRING
HARNESSES

ABJA 1 PAOOO 6150-01-506-1279 1R5C8 9380-0318 HARNESS, LIGHT ..................................... 2


ABJE 2 PAOZZ 5935-00-167-7775 96906 MS27144-1 .CONNECTOR, PLUG, ELECTRICAL ....... 3
ABJJ 3 PAOZZ 9905-00-752-4649 19207 7524649 .BAND, MARKER ....................................... 2
ABJM 4 MOOZZ 1R5C8 9380-0318-2 .WIRE, MAKE FROM WIRE
P/N M13486/1-5 (81349), 18 INCHES ....... 2
ABJS 5 MOOZZ 1R5C8 9380-0318-1 .WIRE, MAKE FROM WIRE
P/N M13486/1-5 (81349), 144 INCHES ..... 1
ABJY 6 PAOOO 6150-01-506-1286 1R5C8 9380-0321 HARNESS, LIGHT...................................... 2
ABJ1 7 PAOZZ 5935-00-167-7775 96906 MS27144-1 .CONNECTOR, PLUG, ELECTRICAL ....... 4
ABJ7 8 PAOZZ 9905-00-752-4649 19207 7524649 .BAND, MARKER ....................................... 3
ABJ5 9 MOOZZ 1R5C8 9380-0321-2 .WIRE, MAKE FROM WIRE
P/N M13486/1-5 (81349), 12 INCHES ....... 3
ABJ3 10 MOOZZ 1R5C8 9380-0321-1 .WIRE, MAKE FROM WIRE
P/N M13486/1-5 (81349), 6 INCHES ......... 1

TM-CODE 2VE END OF FIGURE

0188 00-2
TM 9-2330-330-14&P

GROUP 0613 BRAKE LIGHT, MARKER LIGHT, AND 3-IN-LINE WIRING HARNESSES 0189 00

FIGURE 12. BRAKE LIGHT, MARKER LIGHT, AND 3-IN-LINE WIRING HARNESSES

0189 00-1
TM 9-2330-330-14&P

GROUP 0613 BRAKE LIGHT, MARKER LIGHT AND 3-IN-LINE WIRING HARNESSES 0189 00
— Continued

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 0613 HULL OR CHASSIS


WIRING HARNESS

FIG. 12 BRAKE LIGHT, MARKER


LIGHT, AND 3-IN-LINE
WIRING HARNESSES

ABHA 1 PAOOO 6150-01-506-1260 1R5C8 9380-0319 HARNESS, LIGHT ..................................... 1


ABHE 2 PAOZZ 5935-00-115-2306 96906 MS27142-3 .CONNECTOR, PLUG................................ 2
ABHJ 3 MOOZZ 1R5C8 9380-0319-1 .WIRE MAKE FROM FROM WIRE
P/N M13486/1-5 (81349), 144 INCHES ..... 2
ABHM 4 MOOZZ 1R5C8 9380-0319-2 .WIRE MAKE FROM WIRE
P/N M13486/1-5 (81349), 18 INCHES ....... 4
ABHS 5 PAOZZ 9905-00-752-4649 19207 7524649 .BAND, MARKER ....................................... 4
ABHY 6 PAOZZ 5935-00-167-7775 96906 MS27144-1 .CONNECTOR, PLUG................................ 4
ABH1 7 PAOOO 6150-01-506-1271 1R5C8 9380-0320 HARNESS, LIGHT ..................................... 2
ABH3 8 PAOZZ 5935-00-167-7775 96906 MS27144-1 .CONNECTOR, PLUG................................ 4
ABH9 9 PAOZZ 9905-00-752-4649 19207 7524649 .BAND, MARKER ....................................... 3
ABH7 10 MOOZZ 1R5C8 9380-0320-2 .WIRE MAKE FROM WIRE
P/N M13486/1-5 (81349), 18 INCHES ....... 3
ABH5 11 MOOZZ 1R5C8 9380-0320-1 .WIRE MAKE FROM WIRE
P/N M13486/1-5 (81349), 6 INCHES ......... 1

TM-CODE 2VE END OF FIGURE

0189 00-2
TM 9-2330-330-14&P

GROUP 0613 CHASSIS WIRING HARNESSES — Continued 0190 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 0613 HULL OR CHASSIS


WIRING WIRING
HARNESS

FIG. 13 INTERVEHICULAR AND


SIDE MARKER LIGHT
WIRING HARNESSES

ABRA1 1 AOOOO 1R5C8 108-6110-1 WIRING HARNESS,


INTERVEHICULAR .................................... 1
ABRC 2 PFOZZ 5935-00-987-4536 13445 1251 .CONNECTOR, RECEPTACLE,
ELECTRIC, 7-WAY..................................... 1
ABRE 3 MOOZZ 1R5C8 9968-0055-1-1 .WIRE, CONSTANT ABS POWER
(395) MAKE FROM WIRE P/N WL14-0
(58961), AS REQUIRED............................. AR
ABRG 4 MOOZZ 1R5C8 9968-0055-1-2 .WIRE, GROUND (305) MAKE FROM
WIRE P/N WL14-0 (58961),
AS REQUIRED ........................................... AR
ABRJ 5 MOOZZ 1R5C8 9968-0055-1-3 .WIRE, LEFT TURN (461) MAKE
FROM WIRE P/N WL14-0 (58961),
AS REQUIRED ........................................... AR
ABRL 6 MOOZZ 1R5C8 9968-0055-1-4 .WIRE, (22) MAKE FROM WIRE P/N
WL14-0 (58961), AS REQUIRED ............... AR
ABRN 7 MOOZZ 1R5C8 9968-0055-1-5 .WIRE, RIGHT TURN (460) MAKE
FROM WIRE P/N WL14-0 (58961),
AS REQUIRED ........................................... AR
ABRR 8 MOOZZ 1R5C8 9968-0055-1-6 .WIRE, MARKER LIGHTS (21-489)
MAKE FROM WIRE P/N WL14-0
(58961), AS REQUIRED............................. AR
ABRT 9 MOOZZ 1R5C8 9968-0055-1-7 .WIRE, (90) TO SIDE MARKER CABLE
ASSEMBLY MAKE FROM WIRE
P/N WL14-0 (58961), AS REQUIRED ........ AR
ABRV 10 PAOZZ 9905-00-752-4649 19207 7524649 .BAND, MARKER ....................................... AR
ABRX 11 PAOZZ 5935-00-167-7775 96906 MS27144-1 .CONNECTOR, PLUG, ELECTRICAL........ 3
ABRY 12 PAOZZ 5940-00-983-6105 58536 39TB10 TERMINAL BOARD ................................... 1
ABRZ 13 PAOZZ 5961-01-350-7227 04713 MR754 SEMICONDUCTOR DEVICE, DIODE ....... 2
ABR1 14 AOOOO 1R5C8 108-6110-3 CABLE ASSEMBLY, FRONT AND
SIDE MARKER LIGHTS............................. 2
ABR3 15 MOOZZ 1R5C8 9968-0055-3-1 .WIRE (489) MAKE FROM WIRE
P/N GXL14-0 (58961), AS REQUIRED ...... AR
ABR5 16 PAOZZ 5935-00-167-7775 96906 MS27144-1 .CONNECTOR, PLUG, ELECTRICAL........ 4
ABR6 17 MOOZZ 1R5C8 9968-0055-3-2 .WIRE (90) MAKE FROM WIRE
P/N GXL14-0 (58961), AS REQUIRED ...... AR
ABR7 18 PAOZZ 9905-00-752-4649 19207 7524649 .BAND, MARKER ....................................... AR
ABR9 19 PAOZZ 5940-01-508-5919 13445 46206-14 CONNECTOR, BUS BAR .......................... 5

TM-CODE 2VE END OF FIGURE

0190 00-2
TM 9-2330-330-14&P

GROUP 0613 WIRING HARNESS CONDUIT COMPONENTS — Continued 0191 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 0613 HULL OR CHASSIS


WIRING

FIG. 14 WIRING HARNESS


CONDUIT COMPONENTS

ABMA1 1 MOOZZ 1R5C8 9131-0005 CONDUIT MAKE FROM CONDUIT


P/N LT-11 (09641), AS REQUIRED ........... 1
ABME1 2 PAOZZ 5975-01-432-4122 28488 3442 ELBOW, ELEC CONDUIT 45 DEGREE ..... 3
ABMJ1 3 PAOZZ 5975-00-578-9364 28488 3404 BOX CONNECTOR, ELECTRICAL ............ 2
ABMM1 4 MOOZZ 1R5C8 9131-0006 CONDUIT MAKE FROM CONDUIT
P/N LA11 (09641), AS REQUIRED ............ 2
ABMS1 5 PAOZZ 5975-00-995-8168 03743 ST45100 BOX CONNECTOR, ELECTRICAL ............ 8
ABM51 6 MOOZZ 1R5C8 9131-0004 CONDUIT MAKE FROM CONDUIT
P/N EF3-8 (70510), AS REQUIRED ........... 2
ABM11 7 PAOZZ 5975-00-655-3136 28488 3401 BOX CONNECTOR, ELECTRICAL ............ 5
ABM31 8 PAOZZ 5975-01-506-2618 28488 3441 BOX CONNECTOR, ELECTRICAL ............ 6
ABMY1 9 PAOZZ 5975-00-833-1776 28488 3402 BOX CONNECTOR, ELECTRICAL ............ 4

TM-CODE 2VE END OF FIGURE

0191 00-2
TM 9-2330-330-14&P

GROUP 1101 REAR AXLE ASSEMBLY 0192 00

FIGURE 15. REAR AXLE ASSEMBLY

0192 00-1
TM 9-2330-330-14&P

GROUP 1101 REAR AXLE ASSEMBLY — Continued 0192 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 11 REAR AXLE

GROUP 1101 REAR AXLE


ASSEMBLY

FIG. 15 REAR AXLE ASSEMBLY

ACAA1 1 PFFFF 2530-01-503-0331 3D6E9 TQ4671Q5023 AXLE ASSEMBLY ...................................... 2

TM-CODE 2VE END OF FIGURE

0192 00-2
TM 9-2330-330-14&P

GROUP 1202 SHOE AND LINING ASSEMBLY 0193 00

FIGURE 16. SHOE AND LINING ASSEMBLY

0193 00-1
TM 9-2330-330-14&P

GROUP 1202 SHOE AND LINING ASSEMBLY — Continued 0193 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 12 BRAKES

GROUP 1202 SERVICE BRAKES

FIG. 16 SHOE AND LINING


ASSEMBLY

ADBN 1 PFOZZ 5360-01-499-3396 3D6E9 2258-W-803 SPRING,RETURN


PART OF KIT P/N KIT 8000HD ................. 4
ADBP 2 PFOZZ 2530-01-526-8495 78500 SMA2124515Q SHOE AND LINING ASSEMBLY,
NON-ASBESTOS....................................... 4
ADBQ 3 PFOZZ 5360-01-158-1974 3D6E9 2258-Q-615 SPRING,HELICAL,EXTENSION
RETAINER
PART OF KIT P/N KIT 8000HD ................. 8
ADBR 4 PFOZZ 5340-01-499-3618 3D6E9 3264-A-1457 SHIELD,DUST ........................................... 4
ADBS 5 PFOZZ 3120-00-255-6042 3D6E9 1225B496 BUSHING,ANCHOR PIN
PART OF KIT P/N KIT 8000HD ................. 8
ADBT 6 PFOZZ 5315-01-129-6898 78500 1259-N-274 PIN,SHOULDER,HEADLESS
PART OF KIT P/N KIT 8000HD ................. 8
ADBU 7 PFOZZ 0FBD6 52106005 SCREW,CAP ............................................. 16
ADBV 8 PFOZZ 5310-01-504-6132 0FBD6 55752004 WASHER,FLAT.......................................... 16
ADBW 9 PFOZZ 5315-00-784-0637 78500 1218G85 PIN,RETURN SPRING
PART OF KIT P/N KIT 8000HD ................. 8
ADBX 10 PFOZZ 3120-00-322-6430 05643 T1779R18 ROLLER,LINEAR-ROTARY MOTION
PART OF KIT P/N KIT 8000HD ................. 8
ADBY 11 PFOZZ 5340-01-328-4418 3D6E9 3105-B-210 CLIP,TENSION
PART OF KIT P/N KIT 8000HD ................. 8

TM-CODE 2VE END OF FIGURE

0193 00-2
TM 9-2330-330-14&P

GROUP 1202 BRAKE CAMSHAFTS 0194 00

FIGURE 17. BRAKE CAMSHAFTS

0194 00-1
TM 9-2330-330-14&P

GROUP 1202 BRAKE CAMSHAFTS — Continued 0194 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 1202 SERVICE BRAKES

FIG. 17 BRAKE CAMSHAFTS

ADFA1 1 PAOZZ 2530-01-499-3135 78500 2210-D-6868 CAMSHAFT,ACTUATING, BRAKE


RIGHT HAND ............................................ 2
ADFJ 1 PAOZZ 2530-01-499-3159 3D6E9 2210-D-6869 CAMSHAFT,ACTUATING, BRAKE
LEFT HAND............................................... 2
ADFM 2 PAOZZ 5310-01-499-3382 3D6E9 1229-R-4100 WASHER PART OF KIT P/N 8289........... 2
ADFS 3 PAOZZ 5330-01-328-6090 78500 1205-Q-2123 GASKET PART OF KIT P/N 8289............ 4
ADFY 4 PAOZZ 2530-01-359-8091 45152 2GL765 RETAINER,ARM BUSHING
PART OF KIT P/N 8289 ............................ 2
ADGA1 5 PAOZZ 5305-01-359-1367 3D6E9 10-X-1421 SCREW,TAPPING
PART OF KIT P/N 8289 ............................ 8
ADGJ 6 PAOZZ 5310-01-499-3372 3D6E9 1229-S-4101 WASHER,FLAT 2
PART OF KIT P/N 8289 ............................
ADGM 7 PAOZZ 5325-01-499-3380 3D6E9 1229-T-4102 RING,RETAINING 2
PART OF KIT P/N 8289 ............................
ADGS 8 PAOZZ 5325-00-204-5061 19207 7750101 RING,RETAINING ..................................... 2
ADGY 9 PAOZZ 5310-01-133-5373 3D6E9 1229-B-1848 WASHER,FLAT ......................................... 2
ADHA 10 PAOZZ 5365-00-753-4865 19207 7534865 SPACER,RING.......................................... 2
ADHJ 11 PAOZZ 5305-00-207-7669 3D6E9 S266 SCREW,CAP,HEXAGON HEAD............... 8
ADHM1 12 PAOZZ 5310-00-261-7340 78500 WA16 WASHER,LOCK ........................................ 8
ADHS 13 PAOZZ 5310-01-499-3459 3D6E9 WA-36 WASHER,FLAT ......................................... 8
ADHY 14 PAOZZ 4730-01-499-3385 78500 2297-B-5046 FITTING, LUBRICATION
PART OF KIT P/N A-3105-V-282 .............. 1
ADJA1 15 PAOZZ 3130-01-502-9395 3D6E9 3105-V-282 HOUSING,BEARING UNIT
PART OF KIT P/N A-3105-V-282 .............. 1
ADJJ 16 PAOZZ 5331-00-205-3583 78500 1205X726 O-RING BUSHING
PART OF P/N KIT A-3105-V-282 .............. 2
ADJM 17 PAOZZ 3120-01-499-3388 78500 1225-R-1058 BUSHING, SLEEVE
PART OF KIT P/N A-3105-V-282 .............. 1
ADJS 18 PAOZZ 3130-01-502-9445 3D6E9 3105-U-281 RETAINER, BUSHING
PART OF KIT P/N A-3105-V-282 .............. 1

TM-CODE 2VE END OF FIGURE

0194 00-2
TM 5-2330-330-14&P

GROUP 1206 SLACK ADJUSTER 0195 00

FIGURE 18. SLACK ADJUSTER

0195 00-1
TM 5-2330-330-14&P

GROUP 1206 SLACK ADJUSTER — Continued 0195 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 1206 MECHANICAL


BRAKES

FIG. 18 SLACK ADJUSTER

ADPB 1 PAOOO 2530-01-316-9165 78500 R801074 AUTOMATIC SLACK ADJUSTER............. 4


ADPD 2 PFOZZ 5340-01-314-2961 78500 R810019 .CLEVIS, STRAIGHT ................................. 1
ADPF 3 PAOZZ 5315-00-010-3389 78500 K2416 .PIN, COTTER ........................................... 1
ADPR 4 PAOZZ 5315-01-092-1953 3D6E9 K235 .PIN............................................................ 1
ADPJ 5 XAOZZ 78500 R803112 .SLACK ADJUSTER .................................. 1
ADPT 6 PAOZZ 5315-01-315-3614 3D6E9 19X127 .PIN, STRAIGHT HEADED........................ 1
ADPL 7 PAOZZ 5315-01-357-0826 78500 19X1084 .PIN, STRAIGHT........................................ 1

TM-CODE 2VE END OF FIGURE

0195 00-2
TM 9-2330-330-14&P

GROUP 1207 ANTI-LOCK BRAKING SYSTEM 0196 00

FIGURE 19. ANTI-LOCK BRAKING SYSTEM

0196 00-1
TM 9-2330-330-14&P

GROUP 1207 ANTI-LOCK BRAKING SYSTEM — Continued 0196 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 1207 ELECTRICAL BRAKE


SYSTEM

FIG. 19 ANTI-LOCK BRAKING


SYSTEM

ADNZ 1 PAOZZ 4730-01-502-9555 10125 6006 NIPPLE, PIPE............................................ 1


ADNY1 2 PAOZZ 4810-01-499-3407 78500 S4005001030 CONTROLLER, ECU/VALVE/ABS............ 1
ADMM 3 PAOZZ 6150-01-502-9447 3D6E9 441 032 809 0 CABLE ASSEMBLY, SPECIAL ................. 4
ADNS 4 PAOZZ 5365-01-502-9551 93061 218P-12 PLUG, MACHINE THREAD 3/4 ................ 1
ADNM 5 PAOZZ 4730-00-427-5121 79470 3152X6 PLUG, PIPE 3/8......................................... 2
ADMJ 6 PAOZZ 2530-01-499-3170 78500 S4497130300 CABLE, SENSOR EXTENSION................ 4
ADMS 7 PAOZZ 5340-01-499-3481 78500 S8997598154 CLIP, SENSOR SPRING........................... 4
ADNJ 8 PAOZZ 6150-01-502-9449 78500 449 328 110 0 CABLE ASSEMBLY, SPECIAL ................. 1

TM-CODE 2VE END OF FIGURE

0196 00-2
TM 9-2330-330-14&P

GROUP 1208 AIR BRAKE CHAMBERS 0197 00

FIGURE 20. AIR BRAKE CHAMBERS

0197 00-1
TM 9-2330-330-14&P

GROUP 1208 AIR BRAKE CHAMBERS — Continued 0197 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 1208 AIR BRAKE SYSTEM

FIG. 20 AIR BRAKE CHAMBERS

AYAA 1 PAOZZ 2530-01-506-3298 64565 3030TA3-1260 CHAMBER, BRAKE................................ 4


AYAE 2 PAOZZ 1R5C8 9965-0046 WASHER, FLAT ..................................... 8
AYAJ 3 PAOZZ 5310-01-508-5908 39428 90101A038 NUT, SELF-LOCKING ............................ 8
AYAM 4 PAOZZ 4730-01-400-3146 06853 291452 ADAPTER, SLACK ADJUSTER ............. 4

TM-CODE 2VE END OF FIGURE

0197 00-2
TM 9-2330-330-14&P

GROUP 1208 AIR BRAKE CONTROL VALVE 0198 00

FIGURE 21. AIR BRAKE CONTROL VALVE

0198 00-1
TM 9-2330-330-14&P

GROUP 1208 AIR BRAKE CONTROL VALVE — Continued 0198 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 1208 AIR BRAKE SYSTEM

FIG. 21 AIR BRAKE CONTROL


VALVE

ADPA 1 PAOZZ 96358 AQ69-DOT-6X6 FITTING, TUBE 90 DEGREE..................... 4


ADPC 2 PFOZZ 4820-01-517-3465 63576 110700 VALVE, FLOW CONTROL ......................... 8
ADPE 3 PAOZZ 4730-01-506-2006 93061 VS209P-8-6 NIPPLE, MOUNTING ................................. 1
ADPG 4 PAOZZ 4730-00-427-5121 79470 3152X6 PLUG, PIPE................................................ 2

END OF FIGURE

0198 00-2
TM 9-2330-330-14&P

GROUP 1208 AIR COUPLINGS 0199 00

FIGURE 22. AIR COUPLINGS

0199 00-1
TM 9-2330-330-14&P

GROUP 1208 AIR COUPLINGS — Continued 0199 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 1208 AIR BRAKE SYSTEM

FIG. 22 AIR COUPLINGS

ADPH 1 PAOZZ 4730-00-244-9848 28548 5228623 NIPPLE, TANK .......................................... 2


ADPK 2 PAOOO 3040-01-382-8736 06721 N-20415-NB GLADHAND, EMERGENCY ..................... 1
ADPM 3 PAOZZ 5330-00-172-1919 98343 10028 .PACKING, PREFORMED......................... 1
ADPQ 4 PAOZZ 2530-00-270-3878 06721 N13048 DUMMY COUPLING, AUTOMOTIVE
AIR BRAKE HOSE .................................... 2
ADPS 5 PAOOO 4730-01-384-1441 06721 N20415PB GLADHAND, SERVICE ASSEMBLY ........ 1
ADPU 6 PAOZZ 5330-00-172-1919 98343 10028 .PACKING, PREFORMED......................... 1

TM-CODE 2VD END OF FIGURE

0199 00-2
TM 9-2330-330-14&P

GROUP 1208 BRAKE LINES/AIR RESERVOIRS 0200 00

FIGURE 23. BRAKE LINES/AIR RESERVOIRS

0200 00-1
TM 9-2330-330-14&P

GROUP 1208 BRAKE LINES/AIR RESERVOIRS — Continued 0200 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 1208 AIR BRAKE SYSTEM

FIG. 23 BRAKE LINES/AIR


RESERVOIRS

ADQ1 1 MOOZZ 1R5C8 9881-0027 TUBING, AIR BRAKE 1/2 INCH, RED
MAKE FROM TUBING P/N PFT-8B-
RED-500 (98441) AS REQUIRED............. AR
ADRA 2 PFOZZ 4720-01-506-2578 06721 16626 HOSE ASSEMBLY .................................... 6
ADQ3 3 PFOZZ 4730-01-506-2048 93061 VS169PMT-8-6 FITTING, TUBE 90 DEGREE .................... 4
ADQZ 4 MOOZZ 1R5C8 9881-0022 TUBING, AIR BRAKE 1/2 INCH BLUE
MAKE FROM TUBING P/N PFT-8B-BLU
(98441) AS REQUIRED............................. AR
ADRY1 5 PAOZZ 5305-00-576-5417 80205 MS35207-360 SCREW, CAP, HEXAGON HEAD
3/8-16 X 1 .................................................. 4
ADRJ 6 PFOZZ 4310-01-506-2601 1R5C8 9674-0013 TANK,PRESSURE .................................... 1
ADRE 7 PFOZZ 4820-01-506-2586 06721 N3613AF DRAIN VALVE ........................................... 1
ADRM1 8 PFOZZ 5310-01-506-1215 1R5C8 9562-0165 NUT, SELF-LOCKING HEXAGON ............ 4
ADRS1 9 PFOZZ 1FH10 WFSS375 WASHER, FLAT 3/8 .................................. 8
ADRZ 10 PFOZZ 4820-01-106-2210 1UYK1 100-0001 VALVE, 3 WAY AIR INTERLOCK ............. 2
ADR3 11 PFOZZ 4730-01-506-2680 93061 179PMTNS-8-4 FITTING, TUBE 45 DEGREE .................... 2
ADR1 12 PFOZZ 4730-01-506-2676 93061 169PMTNS-8-4 FITTING, TUBE 90 DEGREE .................... 4
ADR5 13 PFOZZ 4730-01-506-2684 96358 AQ54-DOT-8X6 FITTING, TUBE 45 DEGREE .................... 2
ADQM 14 MOOZZ 1R5C8 9881-0020 TUBING, AIR BRAKE 3/8 MAKE FROM
TUBING P/N PFT-6B-BLU (98441) AS
REQUIRED................................................ AR
ADQA 15 PFOZZ 4730-01-470-0091 93061 169PMT-6-6 FITTING, TUBE 45 DEGREE .................... 1
ADQE 16 PFOZZ 4730-01-506-2006 93061 VS209P-8-6 BUSHING, REDUCER............................... 1
ADQJ 17 PAOZZ 4730-01-441-3483 93061 VS215PN-6 NIPPLE, CLOSE 3/8 NPT.......................... 1
ADQS 18 PFOZZ 4730-01-514-5670 1TNF3 AQ54-DOT-6X4 FITTING, TUBE 45 DEGREE .................... 1
ADQY 19 PFOZZ 4730-01-456-5915 93061 164PMT-6 FITTING, TUBE, ........................................ 1
ADQ5 20 PFOZZ 4730-01-506-2074 93061 VS68PMT-8-6 FITTING, TUBE ......................................... 8
ADQ7 21 PFOZZ 4730-01-506-2095 0DGK3 HB-607 ADAPTER, COUPLING ............................. 6
ADQ9 22 PAOZZ 5325-00-641-2800 70485 2564 GROMMET,NONMETALLIC ..................... 3
ADRC 23 PFOZZ 1R5C8 9941-0778 VALVE, DOLLY & TRLR PARK BRAKE
RELEASE, W/O HANDLE ........................ 1
ADRG 24 PAOZZ 4820-01-443-1916 94894 684-4 VALVE, PNEUMATIC TANK .................... 1
ADRK 25 PFOZZ 1R5C8 9378-0039 HANDLE, PLASTIC .................................. 1

TM-CODE 2VE END OF FIGURE

0200 00-2
TM 9-2330-330-14&P

GROUP 1311 HUB AND DRUM 0201 00

FIGURE 24. HUB AND DRUM

0201 00-1
TM 9-2330-330-14&P

GROUP 1311 HUB AND DRUM — Continued 0201 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 13 WHEELS, HUBS AND


DRUMS

GROUP 1311 WHEEL ASSEMBLY

FIG. 24 HUB AND DRUM

AFDA 1 PAOZZ 3110-00-293-8998 60038 HM212049 CONE AND ROLLERS, TAPERED


ROLLER BEARING ................................... 4
AFDB 2 PFOOO 2530-01-506-2721 1S0R6 4819001 HUB AND BOLT ASSEMBLY.................... 4
AFDJ 3 PAOZZ 3110-00-293-8997 60038 HM212011 .CUP, TAPERED ROLLER ........................ 1
AFDD 4 XAOZZ 1S0R6 2229101 .HUB-FINISHED ........................................ 1
AFDS 5 PAOZZ 3110-00-618-0249 60038 HM218210 .CUP, TAPERED ROLLER ........................ 1
AFD1 6 PAOZZ 5306-01-508-5764 1S0R6 3018503 .BOLT, WHEEL.......................................... 10
AFEA 7 PAOZZ 3110-00-618-0248 60038 HM218248 CONE AND ROLLERS, TAPERED
ROLLER BEARING ................................... 4
AFEJ 8 PAOZZ 5330-01-047-9367 78500 A-1205-X-1662 SEAL, PLAIN ............................................. 4
AFEM 9 PAOZZ 2530-00-886-1103 78500 R000540 NUT, INNER WHEEL BEARING ............... 4
AFEY 10 PAOZZ 5310-01-116-4765 78500 R000573 WASHER, LOCK ....................................... 4
AFES 11 PAOZZ 5310-01-117-2404 78500 R000572 NUT, PLAIN, HEXAGON ........................... 4
AFFA 12 PAOZZ 5330-01-071-8179 26151 330-3009 GASKET .................................................... 4
AFFJ 13 PAOZZ 2530-01-507-8611 1R5C8 9395-0043 HUBCAP.................................................... 4
AFFM1 14 PAOZZ 5310-01-502-8467 1RC58 9965-0039 WASHER, FLAT ........................................ 24
AFFS 15 PAOZZ 5306-00-637-9675 10001 2Z24PC421 BOLT, MACHINE....................................... 24
AFET 16 PAOZZ 2530-01-506-2738 1S0R6 2308709 BRAKE DRUM........................................... 4
AFEU 17 PAOZZ 5310-01-349-0759 41885 88881 NUT, PLAIN ............................................... 40

TM-CODE 2VE END OF FIGURE

0201 00-2
TM 9-2330-330-14&P

GROUP 1311 WHEEL ASSEMBLY 0202 00

FIGURE 25. WHEEL ASSEMBLY

0202 00-1
TM 9-2330-330-14&P

GROUP 1311 WHEEL ASSEMBLY — Continued 0202 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 1311 WHEEL ASSEMBLY

FIG. 25 WHEEL ASSEMBLY

AHFC 1 PCOFH 2530-01-527-4609 19207 M969A2-M969A3 WHEEL ASSEMBLY................................. 9


AFHJ 2 PCOFH 2610-01-045-3688 81348 X/GP3/TYRA/CLR/T .TIRE, PNEUMATIC, VEHICULAR............ 1
/11.00R22.5/G
AFHE 3 PFOZZ 2530-01-510-6121 1R5C8 9966-0115 .WHEEL, PNEUMATIC TIRE..................... 1
AFHA1 4 PAOZZ 2640-00-555-2824 27783 TR573 .VALVE, PNEUMATIC TIRE...................... 1
AFHG 5 PAOZZ 63900 HE-392 EXTENSION, TIRE VALVE
INSIDE DUAL WHEELS ONLY ................. 4

TM-CODE 2VE END OF FIGURE

0202 00-2
TM 9-2330-330-14&P

GROUP 1501 LADDER ASSEMBLY 0203 00

FIGURE 26. LADDER ASSEMBLY

0203 00-1
TM 9-2330-330-14&P

GROUP 1501 LADDER ASSEMBLY — Continued 0203 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 15 FRAME, TOWING


ATTACHMENTS AND
DRAWBARS

GROUP 1501 FRAME ASSEMBLY

FIG. 26 LADDER ASSEMBLY

AHEM1 1 PAOZZ 5305-00-225-3839 80205 MS90725-8 SCREW, CAP,


HEXAGON HEAD 1/4-20 X 1 ................... 12
AHAV 2 PAOZZ 5310-01-308-8205 96906 MS27183-48 WASHER, FLAT 1/4 ................................. 24
AHBM1 3 PFOZZ 2590-01-502-9569 1R5C8 M121-2624 HANDRAIL, VEHICULAR......................... 2
AHCY 4 PAOZZ 5315-01-502-8308 2V507 97143A635 PIN, RETAINING ...................................... 4
AHAY 5 PFOZZ 5340-01-502-8661 1R5C8 M121-2636 BRACKET, MOUNTING ........................... 1
AHDA 6 PAOZZ 5310-00-614-3506 80205 MS15795-817 WASHER, FLAT 1/2 ................................. 28
AHDJ 7 PAOZZ 5305-00-165-8074 96906 MS51095-420 SCREW, CAP,
HEXAGON HEAD 1/2-13 X 3 ................... 16
AHAX 8 PAOZZ 5310-01-502-8330 1R5C8 9562-0046 NUT, SELF-LOCKING
HEXAGON 1/4-20 .................................... 12
AHAS 9 PFOZZ 2510-01-502-9566 1R5C8 M121-2628 TREAD, METALLIC, NONSKID ............... 1
AHBJ 10 PFOZZ 5340-01-502-8663 1R5C8 M121-2637 BRACKET, MOUNTING ........................... 1
AHBA1 11 PFOZZ 5340-01-502-8662 1R5C8 M121-2625 BRACKET, MOUNTING ........................... 2
AHDY 12 PAOZZ 5305-00-576-5417 80205 MS90725-360 SCREW, CAP,
HEXAGON HEAD 3/8-16 X 1 ................... 14
AHEJ 13 PAOZZ 5310-00-802-4701 80205 MS15795-813 WASHER, FLAT 3/8 ................................. 28
AHEA1 14 PAOZZ 5310-01-502-8329 1R5C8 9562-0044 NUT, SELF-LOCKING
HEXAGON 3/8-16 .................................... 14
AHCS 15 PFOZZ 5340-01-502-8285 1R5C8 M121-2646 BRACKET, MOUNTING ........................... 1
AHAJ 16 PFOZZ 5340-01-502-8659 1R5C8 M121-2635 BRACKET, MOUNTING ........................... 4
AHA3 17 PAOZZ 5310-01-502-8323 1R5C8 9562-0133 NUT, SELF-LOCKING
HEXAGON 1/2-13 .................................... 16
AHDK 18 PAOZZ 5310-01-386-3517 39428 9009A031 NUT, SELF LOCKING HEXAGON ........... 8
AHDL 19 PAOZZ 5310-01-421-7439 08427 8730000-21 WASHER, FLAT ....................................... 16
AHDR 20 PAOZZ 5305-01-107-3549 11083 5P7128 SCREW, CAP, HEXAGON HEAD............ 8
AHBY 21 PFOZZ 5340-01-502-8279 1R5C8 M121-2638 BRACKET, MOUNTING ........................... 2
AHAM1 22 PFOZZ 2541-01-502-9576 1R5C8 M121-2621 LADDER VEHICLE BOARDING .............. 1
AHCA 23 PFOZZ 5340-01-502-8282 1R5C8 M121-2639 BRACKET, MOUNTING ........................... 2
AHES1 24 PAOZZ 5310-01-461-1300 81349 M45913/2-7CG5C NUT, SELF-LOCKING HEXAGON ........... 2
AHA5 25 PAOZZ 5310-00-167-0822 88044 AN960-716 WASHER, FLAT ....................................... 4
AHA7 26 PAOZZ 5305-00-069-5583 80205 MS90725-99 SCREW, CAP, HEXAGON HEAD............ 2
AHCM1 27 PFOZZ 5310-01-502-8283 1R5C8 M121-2645 BRACKET, MOUNTING ........................... 1

TM-CODE 2VE END OF FIGURE

0203 00-2
TM 9-2330-330-14&P

GROUP 1503 COUPLER ASSEMBLY 0204 00

FIGURE 27. COUPLER ASSEMBLY

0204 00-1
TM 9-2330-330-14&P

GROUP 1503 COUPLER ASSEMBLY — Continued 0204 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 1503 PINTLES AND


TOWING
ATTACHMENTS

FIG. 27 COUPLER ASSEMBLY

AHAH 1 PFOZZ 2510-01-502-9161 1R5C8 M234-1388 COUPLER,UPPER,FIFTH WHEEL


PLATE ....................................................... 1
AHAB1 2 PAOZZ 5305-01-508-5775 1R5C8 9738-0379 .SCREW,CAP,
SOCKET HD 5/8-18 X 1-1/4...................... 12
AHAP 3 PAOZZ 5305-01-508-5889 1R5C8 9738-0380 .SCREW,CAP,SOCKET HD
5/8-18 X 2-1/4 FOR SCREWS
MOUNTED TO FRAME BRACE ONLY .... 2
AHAQ 4 PAOZZ 5310-00-481-6481 08302 11028 .WASHER,LOCK 5/8................................. 14
AHAR 5 PAOZZ 5310-01-508-5907 39428 97135A275 .NUT,SELF-LOCKING,
HEXAGON 5/8-18 ..................................... 14

TM-CODE 2VE END OF FIGURE

0204 00-2
TM 9-2330-330-14&P

GROUP 1504 SPARE WHEEL CARRIER AND HOIST 0205 00

FIGURE 28. SPARE WHEEL CARRIER AND HOIST

0205 00-1
TM 9-2330-330-14&P

GROUP 1504 SPARE WHEEL CARRIER AND HOIST — Continued 0205 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 1504 SPARE WHEEL


CARRIER AND TIRE
LOCK

FIG 28 SPARE WHEEL CARRIER


AND HOIST

AHBS 1 PFOZZ 5340-01-502-8286 1R5C8 M121-2631 BRACKET, WINCH.................................. 1


AHEJ 2 PAOZZ 5310-00-802-4701 80205 MS15795-813 WASHER, FLAT ...................................... 6
AHEA1 3 PAOZZ 5310-01-502-8329 1R5C8 9562-0044 NUT, SELF-LOCKING ............................. 6
AHCJ 4 PAOZZ 4910-01-100-4984 39428 3196T26 HOIST, TIRE............................................ 1
AHGY 5 PAOZZ 5305-00-269-3211 80205 MS90725-60 SCREW, CAP,HEXAGON HEAD ............ 6
AHGC 6 PAOZZ 4010-01-514-2386 1R5C8 M097-0425 CABLE ASSEMBLY................................. 1
AHFK 7 PAOZZ 1R5C8 9738-0384 SCREW, CAP,
HEXAGON METRIC, M22-1.5X70M........ 1
AHFM 8 PFOZZ 5340-01-502-8332 1R5C8 M311-2828 BRACKET, TIRE MOUNTING ................. 1
AHFA1 9 PFOZZ 5340-01-502-8331 1R5C8 M311-2829 LOCKING BRACKET, TIRE..................... 1
AHBT 10 PAOZZ 5310-01-349-0759 41885 88881 NUT, PLAIN ............................................. 1
AHDM 11 PAOZZ 5310-01-502-8323 1R5C8 9562-0133 NUT, SELF-LOCKING ............................. 4
AHDA 12 PAOZZ 5310-00-614-3506 80205 MS15795-817 WASHER, FLAT ...................................... 4
AHDJ 13 PAOZZ 5305-00-165-8074 96906 MS51095-420 SCREW, CAP, HEXAGON HEAD ........... 4

TM-CODE 2VE END OF FIGURE

0205 00-2
TM 9-2330-330-14&P

GROUP 1507 GROUND BOARD ASSEMBLY 0206 00

FIGURE 29. GROUND BOARD ASSEMBLY

0206 00-1
TM 9-2330-330-14&P

GROUP 1507 GROUND BOARD ASSEMBLY — Continued 0206 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 1507 LANDING GEAR,


LEVELING JACKS

FIG. 29 GROUND BOARD


ASSEMBLY

AHKA 1 PAOZZ 2510-00-741-7585 19207 7417585 BOARD GROUND JACK........................... 2


AHKC 2 PAOZZ 4030-01-503-0447 1R5C8 2AHOOKSS HOOK, CHAIN, S....................................... 4
AHKE 3 MOOZZ 1R5C8 9121-0005-AR CHAIN,STEEL MAKE FROM CHAIN
P/N 9121-0005 (1R5C8),AS REQUIRED .. 2

TM-CODE 2VE END OF FIGURE

0206 00-2
TM 9-2330-330-14&P

GROUP 1507 LANDING GEAR ASSEMBLY 0207 00

FIGURE 30. LANDING GEAR ASSEMBLY

0207 00-1
TM 9-2330-330-14&P

GROUP 1507 LANDING GEAR ASSEMBLY — Continued 0207 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 1507 LANDING GEAR,


LEVELING JACKS:
(MECHANICAL OR
HYDRAULIC)

FIG. 30 LANDING GEAR


ASSEMBLY

AHMG 1 PFOZZ 5315-01-502-8342 99411 XB-SP-014-27 .PIN, ROLL ................................................ 4


AHMA1 2 PFOOO 99411 LG5199-90002J477 LANDING GEAR ASSY ............................. 1
AHMJ 3 PFOZZ 5306-01-502-8344 99411 XB-HHC-050-42 .BOLT ........................................................ 3
AHNS 4 PFOZZ 5310-01-502-8369 99411 XB-PW-016-03 .WASHER, FLAT ....................................... 6
AHML 5 PFOZZ 3040-01-502-9794 99411 LG0094-3275 .SHAFT, CROSS DRIVE ........................... 1
AHNU 6 PFOZZ 5310-01-502-8371 99411 XB-SLN-012-04 .NUT, SELF-LOCKING .............................. 5
AHMT 7 PFOZZ 2590-01-508-6058 99411 LG5191-920B23000 .LANDING LEG, W/ GEAR BOX ............... 1
AHNW 8 PAOZZ 5340-01-175-0564 99411 LG0083-05 .CRANK, HAND ......................................... 1
AHN1 9 PAOZZ 5315-01-316-7547 99411 LG0070-02 .PIN, STRAIGHT, HEADLESS .................. 2
AHN2 10 PFOZZ 2590-01-502-9582 99411 LG0065-03 .SHOE........................................................ 2
AHN3 11 PFOZZ 5306-01-510-4972 99411 XB-HHC-050-69 .BOLT ........................................................ 2
AHN6 12 PFOZZ 1R5C8 M311-3179 BRACKET,LANDING LEG......................... 2

TM-CODE 2VE END OF FIGURE

0207 00-2
TM 9-2330-330-14&P

GROUP 1601 SUSPENSION 0208 00

FIGURE 31. SUSPENSION

0208 00-1
TM 9-2330-330-14&P

GROUP 1601 SUSPENSION — Continued 0208 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 16 SPRING AND SHOCK


ABSORBERS

GROUP 1601 SPRINGS

FIG. 31 SUSPENSION

AJAG 1 PAFZZ 5305-00-726-2557 80204 B1821BH063F350N SCREW, CAP, HEXAGON HEAD ............. 8
AFAE1 2 PFFFF 2510-01-503-0716 92967 900-50 SUSPENSION, SINGLE POINT ................ 1
AJAC 3 PFFZZ 2520-01-101-1802 92967 849-01 .HANGER, TRUNNION ............................. 2
AJAD 4 PAFZZ 5306-01-347-5921 92967 10376-00 .BOLT, HEX HEAD .................................... 4
AJAM 5 PAFZZ 5310-01-098-7247 92967 895-00 .WASHER,FLAT ........................................ 2
AJAS 6 PAFZZ 4710-01-240-9431 92967 B893-02 .TUBE,METALLIC...................................... 1
AJAY 7 PAFZZ 5310-01-098-7245 92967 817-00 .WASHER,FLAT ........................................ 32
AJBA 8 PAFZZ 5310-01-098-7827 92967 841-00 .NUT,SELF-LOCKING,HEXAGON ............ 20
AJBJ 9 PAFZZ 5305-00-726-2551 80204 B1821BH063F200N .SCREW, CAP, HEXAGON HEAD ............ 16
AJBM1 10 PAFZZ 2510-01-114-3209 92967 9999-00 .SPRING ASSEMBLY, LEAF..................... 2
AJBS 11 PAFZZ 2510-01-101-2559 92967 9640-00 .PLATE,WEAR, LEAF SPRING................. 2
AJBY 12 PAFZZ 5306-01-098-7198 92967 9639-03 .BOLT, U.................................................... 4
AJCA 13 PAFZZ 2590-01-100-9001 92967 814-00 .PAD, CUSHIONING ................................. 8
AJCJ 14 PAFZZ 2510-01-100-7167 92967 9937-00 .END CAP, SPRING .................................. 4
AJCM 15 PAFZZ 2510-01-101-2890 92967 10608-00 .PLATE, ALIGNMENT, LEAF SPRING...... 4
AJCS 16 PAFZZ 2510-01-100-9270 92967 9934-02 .SEAT, LEAF SPRING............................... 4
AJCY 17 PAFZZ 5310-01-098-7244 92967 10273-00 .WASHER, FLAT ....................................... 16
AJCZ 18 PAFZZ 5310-01-499-4209 92967 11513-03 .NUT,SELF-LOCKING,HEXAGON ............ 16
AJDJ 19 PAFZZ 5306-01-098-7197 92967 10060-01 .BOLT, U.................................................... 8
AJDM1 20 PAFZZ 2520-01-101-0935 92967 891-00 .HUB, TRUNNION, UPPER....................... 2
AJDS 21 PAFZZ 5365-01-316-3300 92967 11357-00 .BUSHING, NONMETALLIC...................... 2
AJDY 22 PAFZZ 2520-01-101-2551 92967 898-00 .TRUNNION HUB, LOWER ....................... 2
AJEA 23 PAFZZ 5310-01-098-7246 92967 837-00 .WASHER, FLAT ....................................... 8
AJEJ 24 PAFZZ 5310-01-098-7236 92967 836-00 .NUT, HEXAGON ...................................... 8
AJES 25 PAFZZ 5310-00-269-4040 81349 M45913/1-10CG5C NUT, SELF-LOCKING HEXAGON ............ 8
AJEY 26 PAFZZ 5310-01-014-4280 26919 004-003081-042 WASHER, FLAT ........................................ 8

TM-CODE 2VE END OF FIGURE

0208 00-2
TM 9-2330-330-14&P

GROUP 1801 MUD FLAPS AND SPLASH GUARDS 0209 00

FIGURE 32. MUD FLAPS AND SPLASH GUARDS

0209 00-1
TM 9-2330-330-14&P

GROUP 1801 MUD FLAPS AND SPLASH GUARDS — Continued 0209 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 18 BODY, CAB, HOOD,


AND HULL

GROUP 1801
BODY,CAB,HOOD,AN
D HULL ASSEMBLIES.

FIG. 32 MUDFLAPS AND SPLASH


GUARDS

AKAA 1 PFOZZ 5305-01-406-5528 1R5C8 9738-0014 SCREW,CAP,HEXAGON HEAD


PART OF KIT P/N M035-3134 .................. 8
AKAJ 2 PFOZZ 5310-01-280-5796 96906 MS27183-57 WASHER,FLAT
PART OF KIT P/N M035-3134 .................. 16
AKAM 3 PFOZZ 5310-01-502-8329 1R5C8 9562-0044 NUT,LOCK
PART OF KIT P/N M035-3134 .................. 8
AKAS 4 PFOZZ 5340-01-504-8556 1R5C8 021-2732 BAR,MUDFLAP
PART OF KIT P/N M035-3134 .................. 2
AKAY 5 PFOZZ 2540-01-502-9571 1R5C8 9543-0036 MUDFLAP,RUBBER
PART OF KIT P/N M035-3134 .................. 2
AKAZ 6 PAOZZ 5305-01-482-4487 39428 93190A593 SCREW, CAP, HEXAGON HEAD ............. 7
AKCS 7 PAOZZ 1R5C8 9965-0044 WASHER, FLAT ........................................ 14
AKCU 8 PAOZZ 5310-01-508-5774 39428 90715A145 NUT, LOCKING ......................................... 7
AKCW 9 PAOOO 2540-01-503-0413 1R5C8 M311-2847 SPLASH GUARD ASSEMBLY, LEFT ....... 1
AKCY 10 PAOZZ 5340-01-502-8696 1R5C8 M311-2843 .BRACKET, SUPPORT,
GROUNDBOARD ...................................... 2
AKCZ 11 PAOZZ 5306-00-637-9675 96906 MS35307-332 .SCREW, CAP, HEXAGON HEAD ............ 12
AKC1 12 PAOZZ 5310-01-280-5796 96906 MS27183-57 .WASHER, FLAT ....................................... 24
AKC3 13 PAOZZ 2540-01-502-9942 1R5C8 M311-2844 .SPLASH GUARD, LEFT ........................... 1
AKC5 14 PAOZZ 5310-01-502-8329 1R5C8 9562-0044 .NUT, LOCKING ........................................ 12
AKC7 15 PAOZZ 5340-01-502-8463 1R5C8 M311-2845 .BRACKET, SUPPORT,
GROUNDBOARD ...................................... 1
AKCA 16 PAOOO 2540-01-503-0396 1R5C8 M311-2846 SPLASH GUARD ASSEMBLY, RIGHT ..... 1
AKCC 17 PAOZZ 5306-00-637-9675 96906 MS35307-332 .BOLT,MACHINE....................................... 18
AKCE 18 PAOZZ 5310-01-280-5796 96906 MS27183-57 .WASHER, FLAT ....................................... 36
AKCJ 19 PAOZZ 2540-01-502-9947 1R5C8 M311-2839 .SPLASH GUARD, RIGHT ........................ 1
AKCN 20 PAOZZ 5310-01-502-8329 1R5C8 9562-0044 .NUT,SELF-LOCKING ............................... 18
AKCG 21 PAOZZ 5340-01-502-8528 1R5C8 M311-2840 .BRACKET, SUPPORT,
GROUNDBOARD ...................................... 1
AKCL 22 PAOZZ 5340-01-502-8696 1R5C8 M311-2843 .BRACKET, SUPPORT,
GROUNDBOARD ...................................... 2
AKCD 23 PAOZZ 1R5C8 M112-9704 .PANEL, ACCESS, BATTERY.................. 1

TM-CODE 2VE END OF FIGURE

0209 00-2
TM 9-2330-330-14&P

GROUP 1801 FENDERS 0210 00

FIGURE 33. FENDERS

0210 00-1
TM 9-2330-330-14&P

GROUP 1801 FENDERS — Continued 0210 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 1801 FENDERS

FIG. 33 FENDERS

AKSY 1 PAOZZ 5305-01-187-8757 7X677 274707 SCREW,MACHINE


#10-24 X 1/2.............................................. 12
AKPM1 2 PAOZZ 5305-00-068-0511 80204 B1821BH038C125N SCREW, CAP, HEXAGON HEAD............. 18
AKPS 3 PAOZZ 5310-00-167-0820 80205 NAS1149F0563P WASHER, FLAT........................................ 36
AKPY 4 PFOZZ 6210-01-502-8676 1R5C8 M151-4877-002 HOUSING, LIGHT ..................................... 1
AKP3 5 PFOZZ 5340-01-502-8666 1R5C8 M311-2815 BRACKET, MOUNTING ............................ 3
AKP5 6 PFOZZ 2510-01-503-0304 1R5C8 M217-1814 FENDER, VEHICULAR ............................. 1
AKP7 7 PFOZZ 2510-01-503-0307 1R5C8 M311-2813 BRACE, FENDER ..................................... 2
AKQM1 8 PAOZZ 5310-01-502-8329 1R5C8 9562-0044 NUT, SELF-LOCKING............................... 18
AKP9 9 PFOZZ 5340-01-502-8667 1R5C8 M311-2812 BRACKET, MOUNTING ............................ 3
AKQA 10 PFOZZ 2510-01-503-0313 1R5C8 M217-1815 FENDER, VEHICULAR ............................. 1
AKQJ 11 PFOZZ 2510-01-503-0241 1R5C8 M311-2814 BRACE, FENDER ..................................... 2
AKP1 12 PFOZZ 2510-01-503-0309 1R5C8 M217-1812 FENDER, VEHICULAR ............................. 2
AKPJ 13 PFOZZ 5340-01-502-8673 1R5C8 M151-4878 PLATE, MOUNTING ................................. 2
AKPE 14 PAOZZ 5330-01-510-7082 1R5C8 9326-0262 GASKET.................................................... 2
AKQS 15 PFOZZ 6210-01-502-8677 1R5C8 M151-4877-001 HOUSING, LIGHT ..................................... 1

TM-CODE 2VE END OF FIGURE

0210 00-2
TM 9-2330-330-14&P

GROUP 1808 STATIC REEL ASSEMBLY 0211 00

FIGURE 34. STATIC REEL ASSEMBLY

0211 00-1
TM 9-2330-330-14&P

GROUP 1808 STATIC REEL ASSEMBLY — Continued 0211 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 1808 STOWAGE RACKS,


BOXES, STRAPS,
CARRYING CASES,
CABLE REELS, HOSE
REELS, ETC.

FIG. 34 STATIC REEL ASSEMBLY

AKWA1 1 PFOZZ 4930-01-502-8434 32218 ML-2930-58 REEL ASSEMBLY,


STATIC DISCHARGE ............................... 1
AKWB 2 PAOZZ 5999-00-134-5844 81349 M83413/7-1 .CLIP, ELECTRICAL ................................. 1
AKWE 3 PAOZZ 5310-00-959-1488 81349 M45913/2-6FG5C NUT, SELF-LOCKING, HEXAGON........... 2
AKWD 4 PAOZZ 5310-01-280-5795 96906 MS27183-56 WASHER, FLAT........................................ 4
AKWC 5 PAOZZ 5305-00-269-3211 80205 MS90725-60 SCREW, CAP, HEXAGON HEAD ............ 2

TM-CODE 2VE END OF FIGURE

0211 00-2
TM 9-2330-330-14&P

GROUP 1808 HOSE TUBES 0212 00

FIGURE 35. HOSE TUBES

0212 00-1
TM 9-2330-330-14&P

GROUP 1808 HOSE TUBES — Continued 0212 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 1808 STOWAGE RACKS,


BOXES, STRAPS,
CARRYING CASES,
CABLE REELS, HOSE
REELS, ETC.

FIG. 35 HOSE TUBES

AKUC 1 PAFFF 5340-01-508-5897 1R5C8 M054-9850 DIPSTICK TUBE ASSY ............................. 1


AKUF 2 PFFZZ 5340-01-508-5902 1R5C8 M054-9851 .DIPSTICK TUBE....................................... 1
AKUX 3 PAFZZ 5310-01-446-0272 39428 90101A237 .NUT, LOCKING ........................................ 1
AKUW 4 PAFZZ 5310-00-625-5756 80205 MS15795-812 .WASHER, FLAT, 5/16 .............................. 2
AKUK 5 PFFZZ 5340-01-508-5979 1R5C8 M054-9854 .END PLATE COVER ................................ 1
AKUT 6 PAFZZ 5305-01-508-6037 39428 93190A583 .SCREW, CAP,
HEXAGON HEAD, 5/16-18 X 1 ................. 1
AKUL 7 PAFZZ 5315-01-508-5988 39428 98700A366 .PIN, QUICK RELEASE ............................. 1
AKUP 8 PAFZZ 4010-01-508-6020 39428 90312A64 .LANYARD ................................................. 1
AKUS 9 PFOZZ 6220-01-502-8734 1R5C8 M311-3236 BRACKET, LIGHT RETENTION ............... 2
AKT9 10 PFOZZ 5310-01-502-8329 1R5C8 9562-0044 NUT, SELF-LOCKING ............................... 10
AKU1 11 PFOZZ 5305-00-269-3211 80205 MS90725-60 SCREW, CAP, HEXAGON HEAD ............. 4
AKT7 12 PAOZZ 5310-00-167-0820 80205 NAS1149F0563P WASHER, FLAT ........................................ 20
AKTS 13 PFOZZ 5340-01-502-8698 1R5C8 M177-4011-001 STRAP, RETAINING ................................. 2
AKTJ1 14 PFOZZ 1R5C8 M054-9866-001 TUBE, METALLIC...................................... 1
AKT5 15 PFOZZ 5340-01-502-8681 1R5C8 M151-4871 BRACKET, MOUNTING ............................ 1
AKT1 16 PFOZZ 1R5C8 M054-9866-002 TUBE, METALLIC...................................... 2
AKU9 17 PFOZZ 4710-01-503-0243 1R5C8 M054-9848 TUBE, METALLIC...................................... 1
AKUA 18 PFOZZ 5340-01-502-8667 1R5C8 M311-2812 BRACKET, MOUNTING ............................ 1
AKUJ 19 PFOZZ 5340-01-502-8731 1R5C8 M177-4010 STRAP, RETAINING ................................. 4
AKUM 20 PAOZZ 5305-00-269-3213 80205 MS90725-62 SCREW, CAP, HEXAGON HEAD ............. 10
AKUY 21 PFOZZ 6220-01-502-8737 1R5C8 M311-3233 HOUSING, LIGHT ..................................... 2
AKU3 22 PFOZZ 5306-01-502-8710 1R5C8 9043-0012 BOLT, HOOK............................................. 4
AKU5 23 PFOZZ 5340-01-502-8719 1R5C8 M311-3232 STRAP, RETAINING ................................. 4
AKU7 24 PFOZZ 5340-01-502-8724 1R5C8 9227-0012 DOOR, ACCESS, GENERAL .................... 1
AKTA1 25 PFOZZ 5340-01-502-8689 1R5C8 9227-0010 DOOR, ACCESS, GENERAL .................... 1
AKTM1 26 PFOZZ 5340-01-502-8697 1R5C8 M177-4011 STRAP, RETAINING ................................. 3

TM-CODE 2VE END OF FIGURE

0212 00-2
TM 9-2330-330-14&P

GROUP 1808 HOSE REEL ASSEMBLIES 0213 00

FIGURE 36. HOSE REEL ASSEMBLIES

0213 00-1
TM 9-2330-330-14&P

GROUP 1808 HOSE REEL ASSEMBLIES — Continued 0213 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 1808 STOWAGE RACKS,


BOXES, STRAPS,
CARRYING CASES,
CABLE REELS, HOSE
REELS, ETC.

FIG. 36 HOSE REEL ASSEMBLIES

AKDA1 1 PAOFF 4930-20-000-5356 38205 EP3909-25-10J12FR HOSE REEL.............................................. 1


AKKS 2 PAFZZ 5310-20-000-5246 38205 C22020312 .NUT, PLAIN HEXAGON........................... 18
AKLA1 3 PAFZZ 5310-20-000-5251 38205 C01100011 .WASHER,LOCK ....................................... 16
AKLM1 4 PAFZZ 5310-20-000-5240 38205 C01010223 .WASHER,FLAT ........................................ 28
AKHG 5 PAFZZ 3040-01-161-6611 38205 310211 .BEARING ................................................. 1
AKFG 6 PAFZZ 5365-20-000-5273 38205 323207 .SPACER, SPECIAL SHAPE .................... 1
AKKY 7 PAFZZ 5310-20-000-5247 38205 C22710190 .NUT, PLAIN HEXAGON........................... 4
AKDM 8 PFFZZ 5340-20-000-5231 38205 326250-25X11X0.94 .PLATE,MOUNTING.................................. 1
AKDS 9 PFFZZ 4930-20-000-5263 38205 326100-10X11 .DRUM,HOSE REEL ................................. 1
AKES 10 PAFZZ 5365-20-000-5272 38205 326475-10 .SPACER................................................... 4
AKEG 11 PAFZZ 5306-20-000-5237 38205 326468P-10 .ROD, CONTINUOUS THREAD................ 4
AKEA1 12 PAFZZ 3040-20-000-5217 38205 326460P-9.25 .SHAFT,DRUM .......................................... 1
AKJG 13 PAFZZ 5315-20-000-5233 38205 C00510247 .PIN, SPRING............................................ 1
AKJS 14 PAFZZ 5305-20-000-5234 38205 C11040613 .SCREW,CAP,HEXAGON HEAD.............. 6
AKGY 15 PAFZZ 4730-20-000-5223 38205 323083 .ELBOW, HOSE ........................................ 1
AKHA1 16 PAFZZ 5331-20-000-5244 38205 014224 .O-RING..................................................... 1
AKGM1 17 PAFZZ 4730-20-000-5224 38205 323361ANZ .TEE, FLANGE TO HOSE ......................... 1
AKJM 18 PAFZZ 5305-20-000-5243 38205 C06030647 .SCREW,MACHINE................................... 6
AKDG 19 PFFZZ 5340-20-000-5230 38205 326250-25X11X2.5 .PLATE, MOUNTING................................. 1
AKEM1 20 PAFZZ 5365-20-000-5276 38205 326488 .SPACER, SLEEVE................................... 6
AKHM 21 PAFZZ 3020-20-000-5221 38205 316999 .GEAR, SPUR ........................................... 1
AKFA1 22 PAFZZ 3020-20-000-5220 38205 323058M .GEAR, BEVEL.......................................... 1
AKGG 23 PAFZZ 4730-01-161-1301 38205 327078 .HOUSING................................................. 1
AKGS 24 PAFZZ 5330-20-000-5235 38205 314080-RED .SEAL, NONMETALLIC ROUND............... 1
AKGA 25 PAFZZ 4730-20-000-5222 38205 323075 .ADAPTER, STRAIGHT ............................ 1
AKLG 26 PAFZZ 5310-20-000-5254 38205 C01100010 .WASHER,LOCK ....................................... 3
AKKM 27 PAFZZ 5305-20-000-5242 38205 C11040644 .SCREW,CAP,HEXAGON HEAD.............. 3
AKKG 28 PAFZZ 5305-20-000-5241 38205 C11040640 .SCREW,CAP,HEXAGON HEAD.............. 6
AKEY 29 PAFZZ 5365-20-000-5275 38205 323807 .SPACER, SPECIAL SHAPED.................. 2
AKHS 30 PAFZZ 3020-20-000-5216 38205 316998 .GEAR, SPUR ........................................... 1
AKLS 31 PAFZZ 5975-20-000-5281 38205 370200 .JUNCTION BOX ....................................... 1
AKJA1 32 PAFZZ 6105-20-000-5286 38205 370024 .MOTOR,DIRECT CURRENT ................... 1
AKJY 33 PAFZZ 5305-20-000-5238 38205 C11040616 .SCREW,CAP,HEXAGON HEAD.............. 2
AKKA 34 PAFZZ 5305-20-000-5239 38205 C11040621 .SCREW,CAP,HEXAGON HEAD.............. 2
AKDY 35 XAFZZ 4930-20-000-5262 38205 366150-25X10Z .FRAME, HOSE REEL .............................. 1

0213 00-2
TM 9-2330-330-14&P

GROUP 1808 HOSE REEL ASSEMBLIES — Continued 0213 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

AKLY 36 PAFZZ 5930-20-000-5328 38205 370210 .SWITCH,EXPLOSION PROOF


(SINGLE POLE) ........................................ 1
AKMA 37 PAFZZ 5945-20-000-5329 38205 370018 .SOLENOID-24 VOLT DC ......................... 1
AKFM1 38 PAFZZ 5340-20-000-5228 38205 366060-10 .CRANK, HAND......................................... 1
AKFY 39 PAFZZ 3020-20-000-5218 38205 326905 .GUARD, MECHANICAL DRIVE............... 1
AKFS 40 PAFZZ 5340-01-151-0993 37260 360268 .HANDWIND ASSEMBLY ......................... 1

TM-CODE 2VE END OF FIGURE

0213 00-3/4blank
TM 9-2330-330-14&P

GROUP 1808 HOSE REEL CABINET 0214 00

FIGURE 37. HOSE REEL CABINET

0214 00-1
TM 9-2330-330-14&P

GROUP 1808 HOSE REEL CABINET — Continued 0214 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 1808 STOWAGE RACKS,


BOXES, STRAPS,
CARRYING CASES,
CABLE REELS, HOSE
REELS, ETC.

FIG. 37 HOSE REEL CABINET

AUMA1 1 PAFFF 1R5C8 M151-4834 CABINET ASSEMBLY,HOSE REEL......... 1


AUZG 2 PAFZZ 5310-01-280-5796 96906 MS27183-57 .WASHER,FLAT 3/8 .................................. 36
AUZP 3 PAFZZ 5310-01-502-8329 1R5C8 9562-0044 .NUT,LOCKING 3/8-16 .............................. 18
AUZA 4 PFFZZ 5340-01-506-2787 1R5C8 M151-4864 .BRACKET,MOUNTING ............................ 1
AUZB 5 XAFZZ 1R5C8 M151-4834-1 .CABINET,HOSE REEL ............................ 1
AUZS 6 PAFZZ 5310-00-802-4701 96906 MS15795-813 .WASHER,FLAT 1/4 .................................. 8
AUZM 7 PAFZZ 5310-01-502-8330 1R5C8 9562-0046 .NUT,SELF-LOCKING,
HEXAGON 1/4-20 ..................................... 4
AUZJ 8 PFFZZ 5975-01-504-7503 81435 1084-12CHC .BOX,JUNCTION....................................... 2
AUZK 9 PFFZZ 5340-01-504-6407 81435 AW108P .PANEL,INNER.......................................... 1
AUZZ 10 PFFZZ 5340-01-506-2838 1R5C8 M311-3276 .BRACKET,MOUNTING ............................ 2
AUZ1 11 PFFZZ 5340-01-508-6937 1R5C8 M151-4865 .MOUNT,METER....................................... 2
AUZ3 12 PAFZZ 5305-00-068-0510 80204 B1821BH038C100N .SCREW,CAP,
HEXAGON HEAD 3/8-16 X 1.................... 8
AUZ5 13 PAFZZ 5310-00-080-6004 96906 MS27183-14 .WASHER,FLAT 3/8 .................................. 16
AUZ7 14 PAFZZ 5310-01-502-8329 1R5C8 9562-0044 .NUT,SELF-LOCKING,
HEXAGON 3/8-16 ..................................... 8
AUZC 15 PAFZZ 5305-00-576-5417 80205 MS35307-360 .SCREW,CAP,
HEXAGON HEAD 3/8-16 X 1.................... 18

TM-CODE 2VE END OF FIGURE

0214 00-2
TM 9-2330-330-14&P

GROUP 1808 HOSE REEL CABINET DOOR ASSEMBLY 0215 00

FIGURE 38. HOSE REEL CABINET DOOR ASSEMBLY

0215 00-1
TM 9-2330-330-14&P

GROUP 1808 HOSE REEL CABINET DOOR ASSEMBLY — Continued 0215 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 1808 STOWAGE RACKS,


BOXES, STRAPS,
CARRYING CASES,
CABLE REELS, HOSE
REELS, ETC.

FIG. 38 HOSE REEL CABINET


DOOR ASSEMBLY

AUUA 1 PFOOO 5340-01-504-7321 1R5C8 M112-9658 DOOR ASSEMBLY, HOSE REEL


CABINET ................................................... 2
AUUB 2 PAOZZ 5320-99-807-2969 9K475 MGLP-U8-6 .RIVET ....................................................... 18
AUUE 3 PFOZZ 5340-01-504-7331 1R5C8 005-4062-036 .HINGE....................................................... 1
AUUJ 4 PAOZZ 5315-01-504-7332 1R5C8 9595-0019 .PIN, HAIR ................................................. 2
AUUM 5 PAOZZ 5315-01-504-7333 39428 92390A231 .PIN, CLEVIS ............................................. 2
AUUS 6 PAOZZ 5305-01-424-8152 49181 13005 .SCREW, CAP,
HEXAGON HEAD 1/4-20 X 1 .................... 4
AUUY 7 PAOZZ 5310-00-009-5661 43999 LD137-0026-2003 .WASHER, FLAT 1/4 ................................. 8
AUU1 8 PFOZZ 5340-01-504-6861 3J615 ALH 2102L SS .LOCK, D-RING ......................................... 1
AUU3 9 PAOZZ 5310-01-502-8330 1R5C8 9562-0046 .NUT, SELF-LOCKING
HEXAGON 1/4-20...................................... 4
AUU5 10 PAOZZ 1R5C8 9745-0001 SPRING, STAY.......................................... 4
AUU7 11 PAOZZ 5315-01-504-7332 1R5C8 9595-0019 PIN, HAIR .................................................. 2
AUU9 12 PAOZZ 5315-01-504-7333 39428 92390A231 PIN, CLEVIS .............................................. 2

TM-CODE 2VE END OF FIGURE

0215 00-2
TM 9-2330-330-14&P

GROUP 1808 STORAGE BOX 0216 00

FIGURE 39. STORAGE BOX

0216 00-1
TM 9-2330-330-14&P

GROUP 1808 STORAGE BOX — Continued 0216 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 1808 STOWAGE RACKS,


BOXES, STRAPS,
CARRYING CASES,
CABLE REELS, HOSE
REELS, ETC.

FIG. 39 STORAGE BOX

AKVC1 1 PFOZZ 1R5C8 M151-4846 BOX, STORAGE ....................................... 1


AKVF 2 PFOZZ 2540-01-502-9185 1R5C8 M151-4851 COVER, BOX, ACCESSORIES ................ 1
AKVJ 3 PFOZZ 5306-01-502-8739 49181 42310 BOLT, EYE................................................ 2
AKVM 4 PFOZZ 4030-01-503-0537 1R5C8 9389-0015 HOOK, HOIST........................................... 1
AKVP 5 PFOZZ 4030-01-503-0447 1R5C8 2AHOOKSS HOOK, CHAIN, S ...................................... 2
AKVQ 6 MOOZZ 1R5C8 9121-0019 CHAIN,STEEL MAKE FROM CHAIN
P/N 45116 (0Y3H3) ................................... 1
AKVR 7 PAOZZ 49181 1177860 NUT, SELF-LOCKING,
HEXAGON 1/4-20 ..................................... 2
AKVS 8 PAOZZ 5305-00-269-3211 80205 MS90725-60 SCREW, CAP, HEXAGON HEAD............. 3
AKVV 9 PAOZZ 5310-00-595-6057 80205 MS15795-815 WASHER, FLAT........................................ 3
AKVY 10 PFOZZ 5340-01-502-8741 1R5C8 M151-4843 BRACKET, ANGLE ................................... 2
AKVZ 11 PAOZZ 5305-01-106-9541 80205 MS90725-263 SCREW, CAP,
HEXAGON HEAD 1-1/8-12 X 5-1/2 .......... 1
AKV1 12 PAOZZ 5310-00-823-8803 96906 MS27183-21 WASHER, FLAT........................................ 2
AKV2 13 PAOZZ 5310-00-225-6408 19207 8712289-6 NUT, SELF-LOCKING,
HEXAGON 5/8-18 ..................................... 1
AKV3 14 PAOZZ 5310-01-467-9965 01365 92007A1255 WASHER, FLAT........................................ 12
AKV4 15 PAOZZ 5310-00-984-3807 24617 9419476 NUT, SELF-LOCKING, HEXAGON........... 6
AKVN 16 PAOZZ 5306-00-225-9089 80205 MS90726-34 BOLT, MACHINE
5/16-24 X 1................................................ 6
AKV5 17 PAOZZ 5310-01-502-8329 1R5C8 9562-0044 NUT, SELF-LOCKING............................... 3
AKV6 18 PFOZZ 5340-01-502-8738 1R5C8 M151-4845 BRACKET, ANGLE ................................... 1
AKV7 19 PAOZZ 5305-00-269-2803 80205 MS90726-60 SCREW, CAP,
HEXAGON HEAD 3/8-24 X 1.................... 4
AKV8 20 PAOZZ 5310-00-080-6004 96906 MS27183-14 WASHER, FLAT 3/8.................................. 8
AKV9 21 PAOZZ 5310-00-959-1488 81349 M45913/2-6FG5C NUT, SELF-LOCKING,
HEXAGON 3/8-24 ..................................... 4

TM-CODE 2VE END OF FIGURE

0216 00-2
TM 9-2330-330-14&P

GROUP 1808 ENGINE HOUSING AND FRAME ASSEMBLY 0217 00

FIGURE 40. ENGINE HOUSING AND FRAME ASSEMBLY

0217 00-1
TM 9-2330-330-14&P

GROUP 1808 ENGINE HOUSING AND FRAME ASSEMBLY — Continued 0217 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 1808 STOWAGE RACKS,


BOXES, STRAPS,
CARRYING CASES,
CABLE REELS, HOSE
REELS, ETC.

FIG. 40 ENGINE HOUSING AND


FRAME ASSEMBLY

AAUJ 1 PFOZZ 5306-00-174-9462 1R5C8 9738-0015 SCREW, CAP, HEXAGON HEAD............. 24


AAUG 2 PFOZZ 5310-00-614-3506 80205 MS15795-817 WASHER, FLAT ........................................ 48
AAUE 3 PFOZZ 5310-01-502-8323 1R5C8 9562-0133 NUT, LOCKING ......................................... 24
AAUC 4 PFOZZ 5340-01-504-6540 1R5C8 M311-2894 BRACKET, SUPPORT .............................. 1
AAUU 5 PFOZZ 5340-01-504-6553 1R5C8 M311-2881 ANGLE ...................................................... 1
AAUY 6 PFOZZ 2510-01-504-6558 1R5C8 M311-3180 BRACKET, MOTOR SUPPORT,
OUTER ...................................................... 2
AAUW 7 PFOZZ 2510-01-511-5621 1R5C8 M311-2890 BRACKET, MOTOR SUPPORT, INNER... 1
AAVW 8 PFOZZ 5340-01-504-7810 1R5C8 M311-2882 HAT CHANNEL, ENGINE MOUNT ........... 2
AAVY 9 PFOZZ 5340-01-504-7814 1R5C8 M311-2883 HAT CHANNEL, PUMP MOUNT............... 1
AAU5 10 PFOZZ 5340-01-504-6525 1R5C8 M311-2880 ANGLE ...................................................... 1
AAU2 11 PFOZZ 1R5C8 M311-2893 BRACKET, MOTOR SUPPORT................ 1
AAU1 12 PFOZZ 2510-01-504-6535 1R5C8 M311-3181 BRACKET, MOTOR SUPPORT,
OUTER ...................................................... 2
AAU3 13 PFOZZ 2510-01-504-6539 1R5C8 M311-2885 BRACKET, MOTOR SUPPORT, INNER... 1
AAU7 14 PFOZZ 2510-01-504-6545 1R5C8 M237-9470 RAIL, MOTOR FRAME, INNER ................ 1
AAVG 15 PFOZZ 5340-01-504-7798 1R5C8 M311-2888 CROSSMEMBER, FUEL TANK ................ 1
AAV3 16 PFOZZ 5305-01-508-6135 39428 92186A673 SCREW, CAP HEXAGON HEAD.............. 8
AAV5 17 PFOZZ 5310-01-476-4801 39428 90107A032 WASHER, FLAT ........................................ 16
AAV7 18 PFOZZ 5310-01-508-6136 39428 90715A032 NUT, SELF-LOCKING HEXAGON............ 8
AAU4 19 PFOZZ 1R5C8 M311-3677 BRACKET, BATTERY SUPPORT 1
AAVL 20 PFOZZ 5340-01-504-7802 1R5C8 M311-2887 SUPPORT, FUEL TANK, FRONT ............. 1
AAU6 21 PFOZZ 1R5C8 M311-3674 TRAY, BRACKET 1
AAVQ 22 PFOZZ 2510-01-504-6588 1R5C8 M311-2886 BRACKET, ENGINE SUPPORT ............... 1
AAVU 23 PFOZZ 5340-01-504-2879 1R5C8 M311-2879 ANGLE ...................................................... 2
AAVN 24 PFOZZ 2510-01-504-6565 1R5C8 M237-9469 RAIL, MOTOR FRAME, OUTER ............... 1
AAVS 25 PFOZZ 2510-01-504-6592 1R5C8 M311-2889 BRACKET, ENGINE SUPPORT ............... 1
AAUA 26 PFOZZ 6160-01-504-7532 1R5C8 M311-2899 BRACKET, MOUNTING ............................ 2
AAU8 27 PFOZZ 1R5C8 M311-3211 BRACKET, MOUNTING ............................ 1

TM-CODE 2VE END OF FIGURE

0217 00-2
TM 9-2330-330-14&P

GROUP 1811 MANHOLE COVER ASSEMBLY 0218 00

FIGURE 41. MANHOLE COVER ASSEMBLY

0218 00-1
TM 9-2330-330-14&P

GROUP 1811 MANHOLE COVER ASSEMBLY — Continued 0218 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 1811 TANK BODIES

FIG. 41 MANHOLE COVER


ASSEMBLY

AKYA1 1 PAOOO 4930-01-420-7874 13226 PPVL763CXB262 COVER, MANHOLE .................................. 1


AKZE 2 PAOZZ 5306-01-077-5119 13226 3029SL .BOLT, MACHINE ...................................... 1
AKZJ 3 PAOZZ 5310-01-077-6773 13226 3031-SL .WASHER .................................................. 1
AKZG 4 PAOZZ 5310-01-061-8727 13226 3030-BR .NUT .......................................................... 1
AKZC 5 PFOZZ 13226 3036SL262 .RING,CLAMPING ..................................... 1
AKYQ 6 PFOZZ 13226 6688SL .STEM........................................................ 1
AKYG 7 PFOZZ 13226 4118BN .O-RING, STEM ......................................... 1
AKYE 8 PFOZZ 13226 4117ALEY .RETAINER, O-RING................................. 1
AKYU 9 PFOZZ 13226 9Q4961 .RING, RETAINING ................................... 1
AKYC 10 PAOZZ 5331-01-424-3860 13226 4015TS .O-RING ..................................................... 1
AKYL 11 PFOZZ 13226 6654AL .PISTON .................................................... 1
AKYW 12 PFOZZ 13226 9Q5896 .NUT, HEXAGON, WITH INSERT ............. 1
AKYJ 13 PFOZZ 13226 4122MS .SPRING .................................................... 1
AKYY 14 PFOZZ 13226 9V4907 .PLUG, PIPE .............................................. 1
AKYN1 15 PFOZZ 13226 6657AL117 .CYLINDER ASSEMBLY ........................... 1
AKYB 16 PAOZZ 5330-01-024-2311 13226 3119BN .PACKING, PREFORMED......................... 1
AKZQ 17 PAOZZ 5331-01-510-6944 13226 4015BN .O-RING, CYLINDER................................. 1
AKY9 18 PFOZZ 13226 6496ALB117 .VENT ASSEMBLY.................................... 1
AKYS 19 PFOZZ 13226 8297ALEY .COVER, MACHINED ................................ 1
AKZA1 20 PFOZZ 13226 6778SL .CLOSURE ASSEMBLY ............................ 1
AKZL 21 PAOZZ 5330-01-134-1986 13226 3560BN .GASKET ................................................... 1
AKY3 22 PFOZZ 5310-01-486-4256 13226 9Q5961 .WASHER, EXTERNAL TOOTH................ 1
AKY5 23 PFOZZ 13226 9Q5960 .NUT, HEXAGON....................................... 1
AKY7 24 PFOZZ 5340-01-486-0635 13226 9Z6163 .PLUG, PLASTIC ....................................... 1
AKY1 25 PFOZZ 3010-01-485-3100 13226 4020EPDM .BELLOWS ................................................ 1

TM-CODE TVE END OF FIGURE

0218 00-2
TM 9-2330-330-14&P

GROUP 1811 MISCELLANEOUS BODY PARTS 0219 00

FIGURE 42. MISCELLANEOUS BODY PARTS

0219 00-1
TM 9-2330-330-14&P

GROUP 1811 MISCELLANEOUS BODY PARTS — Continued 0219 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 1811 TANK BODIES

FIG. 42 MISCELLANEOUS BODY


PARTS

ARAA1 1 PFOOO 5340-01-508-6874 8K828 3SC CAP ........................................................... 2


ARAE 2 PFOZZ 5340-01-508-6906 8K828 CLIP .CLIP, CAP ................................................ 1
ARAC 3 PFOZZ 5330-01-508-6904 8K828 3TR .GASKET, RING........................................ 1
ARAL 4 PAOZZ 4030-01-503-0447 1R5C8 2AHOOKSS HOOK, CHAIN, S ...................................... 2
ARAJ 5 MOOZZ 1R5C8 9121-0005-24 CHAIN,STEEL MAKE FROM
CHAIN P/N 9121-0005 (1R5C8),
24 INCHES................................................ 2
ARAS 6 PAOZZ 5307-01-389-3445 91840 7523 STUD, BALL.............................................. 3
ARAY 7 PFOZZ 5310-01-502-8323 1R5C8 9562-0133 NUT, SELF LOCKING
HEXAGON 1/2-13 ..................................... 2
ARA1 8 PAOZZ 5310-00-614-3506 80205 MS15795-817 WASHER, FLAT 1/2.................................. 4
ARA5 9 PFOZZ 5308-00-174-9462 1R5C8 9738-0015 BOLT, MACHINE
1/2-13 X 1-1/2............................................ 2
ARA3 10 PFOZZ 2510-01-508-6055 1R5C8 M121-2651 STEP ......................................................... 1
ARA7 11 PAOZZ 1R5C8 9125-0116 CLAMP, HOSE.......................................... 2
ARA9 12 PFOZZ 1R5C8 M054-9860 HOSE, FRONT, DRAIN............................. 1

TM-CODE 2VE END OF FIGURE

0219 00-2
TM 9-2330-330-14&P

GROUP 2202 REFLECTORS 0220 00

FIGURE 43. REFLECTORS

0220 00-1
TM 9-2330-330-14&P

GROUP 2202 REFLECTORS — Continued 0220 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 22 BODY, CHASSIS AND


HULL ACCESSORY
ITEMS

GROUP 2202 ACCESSORY ITEMS

FIG. 43 REFLECTORS

AKRJ 1 PFOZZ 9390-01-504-6187 13548 98107 TAPE,CONSPICUITY,RED/WHITE,


2 INCH ....................................................... AR
AKRE 2 PFOZZ 6220-01-506-2958 12662 B491R REFLECTOR, RED ................................... 4
AKRA 3 PFOZZ 6220-01-506-2956 12662 B491A REFLECTOR, AMBER .............................. 4

TM-CODE 2VE END OF FIGURE

0220 00-2
TM 9-2330-330-14&P

GROUP 2210 VEHICLE I.D., INSTRUCTION PLATES, AND MOUNTING HARDWARE 0212 00

FIGURE 44. VEHICLE I.D., INSTRUCTION PLATES, AND MOUNTING HARDWARE

0221 00-1
TM 9-2330-330-14&P

GROUP 2210 VEHICLE I.D., INSTRUCTION PLATES, AND MOUNTING HARDWARE 0221 00
— Continued

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 2210 DATA PLATES AND


INSTRUCTION
HOLDERS

FIG. 44 VEHICLE I.D.,


INSTRUCTION PLATES
AND MOUNTING
HARDWARE

ALAA 1 PAOZZ 5320-01-504-6880 1R5C8 9682-0047 RIVET, POP............................................... 32


ALAJ 2 PFOZZ 9905-01-518-1229 1R5C8 9222-0321 PLATE, LOADING, PRECHECK ............... 1
ALAM 3 PFOZZ 9905-01-518-1230 1R5C8 9222-0313 PLATE, CAUTION, HOSE REEL............... 1
ALAS 4 PFOZZ 9905-01-518-1231 1R5C8 9222-0320 PLATE, THROTTLE LOCK........................ 1
ALAY 5 PFOZZ 9905-01-518-1228 1R5C8 9222-0317 PLATE, VAPOR RECOVERY KIT ............. 1
ALA1 6 PFOZZ 9905-01-518-1227 1R5C8 9222-0324 PLATE, VEHICLE TIE-DOWN DATA ........ 1
ALA5 7 PFOZZ 9905-01-518-1233 1R5C8 9222-0310 PLATE, VEHICLE OPERATING
INSTRUCTIONS........................................ 1
ALA9 8 PFOZZ 9905-01-518-1232 1R5C8 9222-0322 PLATE, LIFTING PROVISIONS ................ 1

TM-CODE 2VE END OF FIGURE

0221 00-2
TM 9-2330-330-14&P

GROUP 2210 VEHICLE I.D., INSTRUCTION PLATES, AND MOUNTING HARDWARE 0222 00

FIGURE 45. VEHICLE I.D., INSTRUCTION PLATES, AND MOUNTING HARDWARE

0222 00-1
TM 9-2330-330-14&P

GROUP 2210 VEHICLE I.D., INSTRUCTION PLATES, AND MOUNTING HARDWARE 0222 00
— Continued

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 2210 DATA PLATES AND


INSTRUCTION
HOLDERS

FIG. 45 VEHICLE I.D.,


INSTRUCTION PLATES
AND MOUNTING
HARDWARE

ALAA 1 PAOZZ 5320-01-504-6880 1R5C8 9682-0047 RIVET, POP............................................... 26


ALBE 2 PFOZZ 9905-01-518-0035 1R5C8 9222-0312 PLATE, ENGINE INSTRUCTIONS............ 1
ALB5 3 PFOZZ 9905-01-518-0034 1R5C8 9653-0044 NAMEPLATE, SPECIFICATION,
CTMV & CT MFG ...................................... 1
ALBJ 4 PFOZZ 9905-01-518-0033 1R5C8 9222-0314 PLATE, 969A3 FLOW RATES................... 1
ALB3 5 PFOZZ 9905-01-518-3264 1R5C8 9653-0045 NAMEPLATE, FMVSS SAFETY, TIRE ..... 1
ALB7 6 PFOZZ 9905-01-518-0036 1R5C8 9653-0043 NAMEPLATE, DOT, CTMV & CT MFG ..... 1
ALBY 7 PFOZZ 9905-01-518-0032 1R5C8 9222-0318 PLATE, WEIGHT DISTRIBUTION............. 1
ALBS 8 PBOZZ 7690-01-504-6952 1R5C8 9222-0316 DECAL, CAUTION VAPOR
CONNECTION........................................... 1
ALB8 9 PBOZZ 7690-01-504-6901 1R5C8 9222-0327 DECAL, CAUTION ROLL ON/OFF
MANEUVERS ............................................ 1
ALB9 10 PBOZZ 7690-01-504-6947 1R5C8 9222-0328 DECAL, CAUTION CONFINED SPACE.... 1

TM-CODE 2VE END OF FIGURE

0222 00-2
TM 9-2330-330-14&P

GROUP 2210 HAZARDOUS MATERIAL PLACARDS 0223 00

FIGURE 46. HAZARDOUS MATERIAL PLACARDS

0223 00-1
TM 9-2330-330-14&P

GROUP 2210 HAZARDOUS MATERIAL PLACARDS — Continued 0223 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 2210 DATA PLATES AND


INSTRUCTION
HOLDERS

FIG. 46 HAZARDOUS MATERIAL


PLACARDS

AVAA 1 PFOZZ 7690-01-506-2946 67634 ZT2-1203 PLACARD,TAGBOARD............................. 4


AVAJ 2 PFOZZ 5320-01-504-6880 1R5C8 9682-0047 POP RIVET ............................................... 44
AVAC 3 PFOZZ 9905-01-517-8477 67634 80SM97 HOLDER,PLACARD,SLIDEMASTER ....... 4
AVAE 4 PFOZZ 5340-01-506-2928 67634 80-CLIP CLIP,SLIDEMASTER ................................ 3
AVA3 5 PFOZZ 5340-01-506-2895 1R5C8 M311-3199 MOUNT...................................................... 1
AVAS 6 PFOZZ 5305-00-021-3668 80205 M835307-310 SCREW,CAP,HEXAGON HEAD ............... 5
AVAY 7 PFOZZ 5310-00-802-4701 96906 MS15795-813 WASHER,FLAT ......................................... 12
AVA1 8 PFOZZ 5310-01-502-8330 1R5C8 9562-0046 NUT,LOCK................................................. 7
AVAM 9 PFOZZ 5340-01-506-2859 1R5C8 M311-2180 MOUNT...................................................... 1
AVA7 10 PFOZZ 5306-01-510-2708 1R5C8 9043-0084 U BOLT...................................................... 1
AVA5 11 PFOZZ 5340-01-506-2901 1R5C8 M311-3202 MOUNT...................................................... 1

TM-CODE 2VE END OF FIGURE

0223 00-2
TM 9-2330-330-14&P

GROUP 2910 ENGINE ASSEMBLY 0224 00

FIGURE 47. ENGINE ASSEMBLY

0224 00-1
TM 9-2330-330-14&P

GROUP 2910 ENGINE ASSEMBLY — Continued 0224 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 29 AUXILIARY
GENERATOR AND
ENGINE AND
CONTROLS

GROUP 2910 ENGINE ASSEMBLY

FIG. 47 ENGINE ASSEMBLY

AMAA 1 PFOFF 2815-01-446-2035 2X179 11LD626-3 ENGINE, DIESEL ...................................... 1


AMAC 2 PAFZZ 5340-01-458-7226 2X179 625.6429.047 BRACKET, MOUNTING ............................ 4
AMAE 3 PAFZZ 5310-01-324-8343 2X179 9.7565.011 WASHER, LOCK ....................................... 16
AMAG 4 PAFZZ 5305-01-333-5381 2X179 9.1780.007 SCREW, CAP, 16
HEXAGON HEAD......................................
AMAJ 5 PAFZZ 5305-01-508-6013 39428 91257A826 SCREW, CAP,
HEXAGON HEAD 5/8-18 X 2-1/2 .............. 4
AMAL 6 PAFZZ 5310-00-614-3505 80205 MS15795-820 WASHER, FLAT 5/8 .................................. 8
AMAQ 7 PAFZZ 5310-01-508-5907 39428 97135A275 NUT, SELF-LOCKING,
HEXAGON 5/8-18...................................... 4

TM-CODE 2VE END OF FIGURE

0224 00-2
TM 9-2330-330-14&P

GROUP 2911 ENGINE BLOCK ASSEMBLY 0225 00

FIGURE 48. ENGINE BLOCK ASSEMBLY

0225 00-1
TM 9-2330-330-14&P

GROUP 2911 ENGINE BLOCK ASSEMBLY — Continued 0225 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 2911 CRANKCASE,


CYLINDER SLEEVE,
CYLINDER HEAD AND
BLOCK

FIG. 48 ENGINE BLOCK


ASSEMBLY

AMHA 1 PAOZZ 2590-01-395-0523 2X179 9032.064 CAP, FILLER OPENING............................ 1


AMHE 2 PAOZZ 5330-01-323-5455 2X179 9.1200.015 SEAL, PLAIN ............................................. 1
AMHL1 3 PAOZZ 2X179 9330.024 GUARD, DIPSTICK ................................... 1
AMHQ1 4 PAOZZ 2X179 1400.135 DIPSTICK .................................................. 1
AMHU1 5 PAOZZ 2X179 3300.227 NUT, ELONGATED ................................... 1
AMHZ1 6 PFOZZ 2X179 9195.104 HEAD, THERMOSTAT .............................. 1
AMH31 7 PAOZZ 2X179 7565.011 WASHER, FLAT ........................................ 1
AMH71 8 PAOZZ 2X179 1780.003 BOLT, HEXAGON HEAD .......................... 1

TM-CODE 2VE END OF FIGURE

0225 00-2
TM 9-2330-330-14&P

GROUP 2916 ENGINE OIL SYSTEMS GROUP 0226 00

FIGURE 49. ENGINE OIL SYSTEMS GROUP

0226 00-1
TM 9-2330-330-14&P

GROUP 2916 ENGINE OIL SYSTEMS GROUP — Continued 0226 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 2916 ENGINE


LUBRICATION
SYSTEM

FIG. 49 ENGINE OIL SYSTEMS


GROUP

AMJA1 1 PAOZZ 5205-01-324-8388 2X179 9.9730.032 SCREW, CAP, HEXAGON HEAD ............. 2
AMJE 2 PFOZZ 2930-01-436-2109 2X179 832.7350.007 RADIATOR, ENGINE COOLING............... 1
AMJL 3 PAOZZ 4720-01-453-2929 2X179 9485.176 OIL PIPE.................................................... 1
AML3 4 PAOZZ 2930-15-148-1969 2X179 625.4775.422 GUARD, DIESEL ENGINE ........................ 1
AMJQ 5 PAOZZ 5305-01-453-7239 2X179 9.1770.001 SCREW, CAP, HEXAGON HEAD ............. 1
AMJU 6 PAOZZ 5310-01-324-8334 2X179 9.7625.010 WASHER, FLAT ........................................ 1
AMJZ 7 PAOZZ 5340-01-325-2650 2X179 5000.3617.021 CLAMP, LOOP .......................................... 1
AMMZ1 8 PAOZZ 1R5C7 9292-0129 FITTING, BRASS, 90 DEGREE ................ 1
AMM11 9 PAOZZ 2X179 9485.083 HOSE,OIL.................................................. 1
AMK9 10 PAOZZ 5307-01-454-3501 2X179 9.6780.028 STUD, PLAIN............................................. 1
AMLA 11 PAOZZ 5310-01-324-8334 2X179 9.7625.010 WASHER, FLAT ........................................ 2
AMLE 12 PAOZZ 5310-01-324-8246 2X179 3240.018 NUT, PLAIN, HEXAGON ........................... 4
AMLQ 13 PFOZZ 2930-01-455-7597 2X179 625.8545.271 BRACE, OIL COOLER .............................. 1
AMLU 14 PAFZZ 5305-01-458-1623 2X179 1770-056 SCREW, CAP, HEXAGON HEAD ............. 1
AMLZ 15 PAFZZ 5305-01-324-8355 2X179 9.9732.074 SCREW, CAP, SOCKET HEAD ................ 3
AML1 16 PAOZZ 4920-01-455-3224 2X179 9485.177 OIL PIPE.................................................... 1
AML7 17 PAOZZ 5307-01-454-3504 2X179 9.6780.034 STUD, PLAIN............................................. 1
AML9 18 PFOZZ 2940-01-452-9419 2X179 3740.043 HEAD, FLUID FILTER ............................... 1
AMMA 19 PAOZZ 2940-01-324-5153 2X179 904.2175.040 .FILTER ELEMENT, FLUID ....................... 1
AMMQ 20 PAOZZ 5330-01-458-5601 2X179 904.4730.533 .GASKET ................................................... 2
AMMU 21 PAOZZ 9515-01-510-5881 2X179 625.6370.137 .PLATE....................................................... 1
AMK5 22 PAOZZ 5310-01-324-8325 2X179 276.4670.014 .WASHER, FLAT ....................................... 1
AMK7 23 PAOZZ 4730-01-461-1297 2X179 9.8965.021 .PLUG,PIPE ............................................... 1
AMLL 24 PAOZZ 5365-01-333-5129 2X179 9.8965.003 .PLUG,MACHINE THREAD....................... 1
AML5 25 PAOZZ 5310-01-332-8236 2X179 9.4670.058 .WASHER, FLAT ....................................... 1

TM-CODE 2VE END OF FIGURE

0226 00-2
TM 9-2330-330-14&P

GROUP 2918 ENGINE INTAKE MANIFOLD 0227 00

FIGURE 50. ENGINE INTAKE MANIFOLD

0227 00-1
TM 9-2330-330-14&P

GROUP 2918 ENGINE INTAKE MANIFOLD — Continued 0227 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 2918 MANIFOLDS

FIG. 50 ENGINE INTAKE


MANIFOLD

AMPW 1 PAOZZ 2920-15-155-5288 A1212 2100.056 GLOW PLUG ............................................. 3


AMPA 2 PAOZZ 5307-01-454-3503 2X179 9.6780.031 STUD, PLAIN ............................................ 3
AMPE 3 PBOZZ 2990-01-452-7605 2X179 625.2486.043 MANIFOLD, INTAKE ................................. 1
AMPG 4 PAOZZ 5310-01-340-8352 2X179 9.7565.007 WASHER, LOCK ....................................... 9
AMPJ 5 PAOZZ 5310-01-324-8246 2X179 3240.018 NUT, PLAIN, HEXAGON ........................... 17
AMPL 6 PAOZZ 5307-01-341-2950 2X179 9.6780.008 STUD, PLAIN ............................................ 1
AMPN 7 PAOZZ 5330-00-459-2294 2X179 625.4490.086 GASKET .................................................... 1
AMPQ 8 PAOZZ 5305-01-458-1622 2X179 1770-006 SCREW, CAP, HEXAGON HEAD ............. 2
AMPU 9 PAOZZ 2805-01-502-9885 2X179 0000-N6E ADAPTER, INTAKE MANIFOLD ............... 1
AMPS 10 PAOZZ 5307-01-327-3439 2X179 9.6780.084 STUD, PLAIN ............................................ 3
AMPC 11 PAOZZ 5330-01-351-7676 2X179 560.4420.020 GASKET .................................................... 3

TM-CODE 2V3 END OF FIGURE

0227 00-2
TM 9-2330-330-14&P

GROUP 2932 ENGINE FUEL INJECTOR SYSTEM 0228 00

FIGURE 51. ENGINE FUEL INJECTOR SYSTEM

0228 00-1
TM 9-2330-330-14&P

GROUP 2932 ENGINE FUEL INJECTOR SYSTEM — Continued 0228 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 2932 ENGINE FUEL PUMP

FIG. 51 ENGINE FUEL INJECTOR


SYSTEM

AMB11 1 PAOZZ 2X179 9571.229 PIPE, METALLIC....................................... 1


AMBE 2 PAOZZ 5305-01-454-3506 2X179 9.1755.002 SCREW, CAP, SOCKET HEAD ................ 3
AMBG 3 PAOZZ 5340-01-327-3444 2X179 276.3616.018 CLAMP, LOOP .......................................... 3
AMBH 4 PAOZZ 5365-01-324-3425 2X179 276.5400.046 BUSHING, NONMETALLIC....................... 3
AMBK 5 PFOZZ 4710-01-453-3278 2X179 9375.165 TUBE ASSEMBLY, METAL....................... 2
AMBR1 6 PAOZZ 2X179 9375.281 PIPE, METALLIC....................................... 1
AMBM1 7 PAOZZ 5306-01-458-1625 2X179 1901-032 BOLT, MACHINE....................................... 1
AMBP 8 PAOZZ 5310-01-458-4309 2X179 9.4670.061 WASHER, FLAT ........................................ 2
AMBT1 9 PAOZZ 2X179 9375.660 PIPE, METALLIC....................................... 1
AMBV2 10 PAOZZ 2X179 4620.060 WASHER, FLAT ........................................ 6
AMBX1 11 PAOZZ 2X179 1901.031 BOLT, UNION............................................ 3
AMBC 12 PAOZZ 5310-01-332-8236 2X179 9.4670.058 WASHER, FLAT ........................................ 6
AMBA 13 PAOZZ 5306-01-323-8814 2X179 9.1901.029 BOLT, METRIC.......................................... 3
AMBZ 14 PFOZZ 4710-01-453-3273 2X179 9375.167 PIPE, FUEL INJECTOR ............................ 1
AMBF 15 PAOZZ 2X179 3630.050 CLAMP, HOSE .......................................... 3

TM-CODE 2VE END OF FIGURE

0228 00-2
TM 9-2330-330-14&P

GROUP 2932 NOZZLE AND HOLDER ASSEMBLY 0229 00

FIGURE 52. NOZZLE AND HOLDER ASSEMBLY

0229 00-1
TM 9-2330-330-14&P

GROUP 2932 NOZZLE AND HOLDER ASSEMBLY — Continued 0229 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 2932 ENGINE, FUEL PUMP

FIG. 52 NOZZLE AND HOLDER


ASSEMBLY

AMCA2 1 PAOZZ 2X179 9738-018 SCREW, METRIC


6X45 .......................................................... 3
AMCD1 2 PAOZZ 2X179 8545.610 BRACKET.................................................. 3
AMCG1 3 PAOOO 2X179 6615.104 NOZZLE, FUEL INJECTION ..................... 3
AMCP1 4 PAOZZ 2X179 4670.107 GASKET .................................................... 3
AMCZ1 5 PAOZZ 2X179 8400.139 PIN, LOCK ................................................. 3

TM-CODE 2VE END OF FIGURE

0229 00-2
TM 9-2330-330-14&P

GROUP 2932 ENGINE FUEL PUMP ASSEMBLY 0230 00

FIGURE 53. ENGINE FUEL PUMP ASSEMBLY

0230 00-1
TM 9-2330-330-14&P

GROUP 2932 ENGINE FUEL PUMP ASSEMBLY — Continued 0230 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 2932 ENGINE FUEL PUMP

FIG. 53 ENGINE FUEL PUMP


ASSEMBLY

AMDA1 1 PAOZZ 5307-01-341-2950 2X179 9.6780.008 STUD, PLAIN ........................................... 2


AMDC 2 PFOZZ 5340-01-458-8586 2X179 625.2655.032 COVER, ACCESS.................................... 1
AMDF 3 PAOZZ 5310-01-340-8352 2X179 9.7565.007 WASHER, LOCK...................................... 2
AMDH 4 PAOZZ 5310-01-324-8246 2X179 3240.018 NUT, PLAIN, HEXAGON ......................... 2
AMDK 5 PFOZZ 2910-01-511-8382 2X179 625.6585.079 PUMP, FUEL, CAM ACTUATED ............. 1
AMDM1 6 PAOZZ 5310-01-458-4305 2X179 9.3203.093 NUT, PLAIN, HEXAGON ......................... 2
AMDP 7 PAOZZ 5331-01-458-2589 2X179 9.1200.087 O-RING .................................................... 1
AMDR 8 PAOZZ 5330-01-453-5497 2X179 625.4431.069 GASKET................................................... 1
AMDT 9 PAOZZ 5307-01-458-1627 2X179 6780-070 STUD, PLAIN ........................................... 2
AMDV 10 PFOZZ 5340-01-459-1516 2X179 625.7200.167 ROD, STRAIGHT, HEADLESS................ 1

TM-CODE 2VE END OF FIGURE

0230 00-2
TM 9-2330-330-14&P

GROUP 2933 AIR CLEANER ASSEMBLY 0231 00

FIGURE 54. AIR CLEANER ASSEMBLY

0231 00-1
TM 9-2330-330-14&P

GROUP 2933 AIR CLEANER ASSEMBLY — Continued 0231 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 2933 ENGINE AIR CLEANER

FIG. 54 AIR CLEANER ASSEMBLY

AMEA 1 PAOZZ 5310-00-614-3506 80205 MS15795-817 WASHER, FLAT ......................................... 8


AMEC 2 PAOZZ 5305-01-512-0581 1R5C8 9738-0015 SCREW, CAP, HEXAGON HEAD.............. 4
AMEE 3 PAOZZ 5340-01-074-8126 19207 11668089 CLAMP, LOOP ........................................... 2
AMEG 4 PAOZZ 2940-00-325-4438 18265 DNX002018 HOOD, INLET............................................. 1
AMEH 5 PAOOO 2940-00-494-9491 18265 FWG05-2510 AIR CLEANER, INTAKE............................. 1
AMEK 6 PAOZZ 2940-00-934-7989 18265 SMP18-1050 .FILTER ELEMENT, INTAKE AIR
CLEANER................................................... 1
AMEM 7 PAOZZ 4730-00-278-9211 91340 D9484-57-41 .CLAMP, HOSE .......................................... 2
AMEP 8 PAOZZ 1R5C8 9229-0001 HOSE, AIR DUCT ...................................... 1
AMER 9 PAOZZ 4730-01-055-4017 93061 VS68NTA-4-2 ADAPTER,STRAIGHT PIPE TO TUBE...... 2
AMET 10 MOOZZ 1R5C8 9392-0219 HOSE, NONMETALLIC MAKE FROM
HOSE PART NUMBER 4LOLA (24161),
3 FEET ....................................................... 1
AMEV 11 PAOZZ 4730-00-706-7761 75755 AR44361 NIPPLE, PIPE............................................. 1
AMEX 12 PAOZZ 2910-00-400-6861 6N299 4021600 RESTRICTION INDICATOR ...................... 1
AMEZ 13 PAOZZ 5310-01-502-8323 1R5C8 9562-0133 NUT, SELF-LOCKING, HEXAGON............ 4

TM-CODE 2VE END OF FIGURE

0231 00-2
TM 9-2330-330-14&P

GROUP 2935 ENGINE FUEL LINES 0232 00

FIGURE 55. ENGINE FUEL LINES

0232 00-1
TM 9-2330-330-14&P

GROUP 2935 ENGINE FUEL LINES — Continued 0232 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 2935 ENGINE FUEL TANK

FIG. 55 ENGINE FUEL LINES

AMQC 1 PAOZZ 5306-01-458-1625 2X179 1901-032 BOLT, MACHINE....................................... 6


AMQA 2 PAOZZ 5310-01-458-4309 2X179 9.4670.061 WASHER, FLAT ........................................ 6
AMQN1 3 PAOZZ 2X179 9373.002 HOSE, FUEL ............................................. 4
AMQG 4 PAOZZ 5310-01-351-7802 2X179 9.4670.059 WASHER, FLAT ........................................ 6
AMQJ 5 PAOZZ 4710-01-459-0003 2X179 9375-855 PIPE, FUEL ............................................... 1

TM-CODE 2VE END OF FIGURE

0232 00-2
TM 9-2330-330-14&P

GROUP 2935 FUEL TANK ASSEMBLY 0233 00

FIGURE 56. FUEL TANK ASSEMBLY

0233 00-1
TM 9-2330-330-14&P

GROUP 2935 FUEL TANK ASSEMBLY — Continued 0233 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 2935 ENGINE FUEL TANK

FIG. 56 FUEL TANK ASSEMBLY

AAPC 1 PAOZZ 4730-01-506-1798 1R5C8 9125-0147 CLAMP, HOSE, CRIMP 3/8 ...................... 3
AAPE 2 PAOZZ 4730-01-506-1815 73402 178-0404 MENDER, HOSE 1/4 ................................. 1
AAPJ 3 MOOZZ 1R5C8 9392-0219 HOSE, NONMETALLIC 1/4 INCH, MAKE
FROM HOSE P/N 4LOLA (24161), AS
REQUIRED................................................ 1
AAPM 4 PAOZZ 4730-01-506-1838 73402 104-0304 ADAPTER, STRAIGHT 3/16 X 3/8 ............ 1
AAPA 5 PFOZZ 2910-01-504-6509 2R206 TM5005 TANK, FUEL, 5 GALLON .......................... 1
AAPB 6 PA0ZZ 5310-01-502-8329 1R5C8 9562-0044 NUT, SELF-LOCKING, FLANGE
3/8-16 ........................................................ 4
AAPD 7 PA0ZZ 5310-01-280-5796 96906 MS27183-57 WASHER, FLAT 3/8 .................................. 8
AAPG 8 PA0ZZ 5305-00-269-3211 80205 MS90725-60 SCREW, CAP, HEXAGON HEAD
3/8-16 X 1 .................................................. 4
AAPS 9 PA0ZZ 4730-01-466-4498 73402 102-0404 ADAPTER, STRAIGHT ¼ X 3/8 ................ 1
AAPY 10 PAOZZ 4730-01-506-1946 1R5C8 9125-0146 CLAMP, HOSE, CRIMP 1/4 ...................... 3
AAP1 11 MOOZZ 1R5C8 9392-0220 HOSE, NONMETALLIC 3/16 INCH,
MAKE FROM HOSE P/N 70650 (61125),
AS REQUIRED .......................................... 1
AAP3 12 PAOZZ 4730-01-055-6082 73402 178-0303 MENDER, HOSE 3/16 ............................... 1
AAP5 13 PAOZZ 1R5C8 9118-0159 CAP, FUEL ............................................... 1

TM-CODE 2VE END OF FIGURE

0233 00-2
TM 9-2330-330-14&P

GROUP 2937 ENGINE FUEL FILTER ASSEMBLY 0234 00

FIGURE 57. ENGINE FUEL FILTER ASSEMBLY

0234 00-1
TM 9-2330-330-14&P

GROUP 2937 ENGINE FUEL FILTER ASSEMBLY — Continued 0234 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 2937 ENGINE FUEL FILTER

FIG. 57 ENGINE FUEL FILTER


ASSEMBLY

AMRB 1 PAOZZ 2X179 9730.100 SCREW, METRIC,


8X25-2 ....................................................... 2
AMRA 2 PFOZZ 2910-01-459-0148 2X179 3440.049 HOUSING, FUEL FILTER ......................... 1
AMRM 3 PAOZZ 2910-00-238-0033 2X179 2175.046 FILTER ELEMENT, FLUID ........................ 1
AMRG 4 PAOZZ 2X179 8760.090 BRACKET.................................................. 1
AMRD 5 PAOZZ 5310-01-324-8343 2X179 9.7565.011 WASHER, FLAT ........................................ 2
AMRC 6 PAOZZ 5306-01-458-1618 2X179 1780.004 BOLT, MACHINE....................................... 2
AMRL 7 PAOZZ 2X179 3586.060 VALVE, ELECTRIC ................................... 2

TM-CODE 2VE END OF FIGURE

0234 00-2
TM 9-2330-330-14&P

GROUP 2939 ENGINE THROTTLE ASSEMBLY 0235 00

FIGURE 58. ENGINE THROTTLE ASSEMBLY

0235 00-1
TM 9-2330-330-14&P

GROUP 2937 ENGINE THROTTLE ASSEMBLY — Continued 0235 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 2939 ENGINE THROTTLE


AND CHOKE
CONTROLS

FIG. 58 ENGINE THROTTLE


ASSEMBLY

AMSJ1 1 PAOZZ 1R5C8 9117-0140 CABLE....................................................... 1


AMSG 2 PAOZZ 2X179 9.5830.119 RETAINER, CABLE .................................. 1

TM-CODE 2VE END OF FIGURE

0235 00-2
TM 9-2330-330-14&P

GROUP 2941 MUFFLER ASSEMBLY 0236 00

FIGURE 59. MUFFLER ASSEMBLY

0236 00-1
TM 9-2330-330-14&P

GROUP 2941 MUFFLER ASSEMBLY — Continued 0236 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 2941 ENGINE MUFFLER,


EXHAUST AND TAIL
PIPES

FIG. 59 MUFFLER ASSEMBLY

AATB 1 PAOZZ 1R5C8 9738-0081 BOLT, MACHINE....................................... 4


AATQ 2 PAOZZ 1R5C8 9965-0013 WASHER, FLAT ........................................ 10
AATR 3 PFOZZ 1R5C8 M311-2895 BRACKET, MUFFLER STRAP.................. 2
AATS 4 PAOZZ 5340-01-504-6510 1R5C8 M311-2896 STRAP, MUFFLER.................................... 2
AATU 5 PAOZZ 5310-01-502-8330 1R5C8 9562-0046 NUT, SELF-LOCKING ............................... 6
AATV 6 PAOZZ 1R5C8 9738-0010 SCREW,CAP,HEXAGON HEAD ............... 2
AATE 7 PAOZZ 2990-00-759-3639 19207 10936691 MUFFLER, EXHAUST PART OF KIT
P/N 9596-0468........................................... 2
AATC 8 KFOZZ 1R5C8 9596-0468-2 CLAMP, MUFFLER PART OF KIT
P/N 9596-0468........................................... 1
AATA 9 PAOZZ 2990-01-504-6529 1R5C8 9596-0468-1 PIPE,MUFFLER PART OF KIT
P/N 9596-0468........................................... 1
AATP 10 KFOZZ 1R5C8 9596-0468-4 PIPE,MUFFLER PART OF KIT
P/N 9596-0468........................................... 1
AMUE 11 PAOZZ 5330-01-394-7944 2X179 4500.079 GASKET .................................................... 1
AATJ 12 PAOZZ 5310-00-614-3506 80205 MS15795-817 WASHER, FLAT ........................................ 2
AATM 13 PAOZZ 5305-01-512-0581 1R5C8 9738-0015 BOLT ......................................................... 2

TM CODE 2VE END OF FIGURE

0236 00-2
TM 9-2330-330-14&P

GROUP 2941 EXHAUST MANIFOLD 0237 00

FIGURE 60. EXHAUST MANIFOLD

0237 00-1
TM 9-2330-330-14&P

GROUP 2941 EXHAUST MANIFOLD — Continued 0237 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 2941 ENGINE, MUFFLER,


EXHAUST AND TAIL
PIPES

FIG. 60 EXHAUST MANIFOLD

AMAB 1 PAOZZ 5307-01-327-3439 2X179 9.6780.084 STUD, PLAIN ............................................. 3


AMAD 2 PAOZZ 5330-01-395-0878 2X179 4420.019 GASKET .................................................... 3
AMAF 3 PAOZZ 5310-01-340-8352 2X179 9.7565.007 WASHER, LOCK ....................................... 6
AMAH 4 PAOZZ 5310-01-458-4307 2X179 9.3240.163 NUT, PLAIN, HEXAGON ........................... 13
AMAK 5 PAOZZ 5330-01-394-7944 2X179 4500.079 GASKET .................................................... 2
AMAM1 6 PAFZZ 5365-01-458-6645 2X179 277.6300.018 SPACER, PLATE....................................... 2
AMAR 7 PAOZZ 5307-01-341-2950 2X179 9.6780.008 STUD, PLAIN ............................................. 4
AMAP 8 PAOZZ 5310-01-453-7080 2X179 9.7625.061 WASHER, FLAT ........................................ 2
AMAT 9 PFOZZ 2805-15-148-1970 A1212 2486.046 MANIFOLD, EXHAUST.............................. 1
AMAV 10 PAOZZ 5307-01-454-3504 2X179 9.6780.034 STUD, PLAIN ............................................. 3

TM-CODE 2VE END OF FIGURE

0237 00-2
TM 9-2330-330-14&P

GROUP 2952 ENGINE SHROUDS 0238 00

FIGURE 61. ENGINE SHROUDS

0238 00-1
TM 9-2330-330-14&P

GROUP 2952 ENGINE SHROUDS — Continued 0238 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 2952 ENGINE COWLING


DEFLECTORS, AIR
DUCTS, AND
SHROUDS

FIG. 61 ENGINE SHROUDS

AADA 1 PFOZZ 5305-00-225-3839 80205 MS90725-8 SCREW, CAP, HEXAGON HEAD


1/4-20 X 1 .................................................. 13
AADE 2 PFOZZ 5310-00-802-4701 80205 MS15795-813 WASHER, FLAT 1/4 .................................. 23
AADJ 3 PFOZZ 5340-01-504-6273 1R5C8 M311-2891 ENCLOSURE, REAR PLATE .................... 1
AADM 4 PFOZZ 2990-01-504-6476 1R5C8 M112-9659 COVER, MUFFLER ................................... 1
AADS 5 PFOZZ 5340-01-504-6277 1R5C8 M112-9660 COVER, ENGINE SHROUD...................... 1
AADY 6 PFOZZ 5310-01-502-8330 1R5C8 9562-0046 NUT, SELF-LOCKING,
HEXAGON, 1/4-20..................................... 13
AAD1 7 PFOZZ 5340-01-504-6258 1R5C8 M112-9661 COVER, ENGINE SHROUD, FRONT ....... 1
AAD3 8 PFOZZ 5306-00-174-9462 1R5C8 9738-0015 SCREW, CAP,
HEXAGON HEAD 1/2-13 X 1-1/2 .............. 2
AAD5 9 PFOZZ 5310-00-614-3506 80205 MS15795-817 WASHER, FLAT 1/2 .................................. 4
AAD7 10 PFOZZ 1R5C8 9562-0049 NUT, FINISHING 1/2-13 ............................ 2
AAD9 11 PFOZZ 5340-01-504-6269 1R5C8 M311-2892 ENCLOSURE, FRONT PLATE.................. 1
AAEA1 12 PFOZZ 5340-01-504-6388 1R5C8 005-4062-042 HINGE ....................................................... 1
AAEE 13 PFOZZ 5340-01-504-6391 1R5C8 M112-9683 DOOR, ENGINE COMPARTMENT ........... 1
AAEY 14 PFOZZ 5320-99-807-2969 9K475 MGLP-U8-6 RIVET ........................................................ AR
AAEZ 15 MOOZZ 1R5C8 9326-0252 GASKET, SEAL, MAKE FROM GASKET
P/N 1120A23 (39428), AS REQUIRED ..... 1
AADC 16 PAOZZ 1R5C8 9595-0051 PIN, QUICK RELEASE.............................. 1
AADG 17 PAOZZ 1R5C8 9117-0003 CABLE ....................................................... 1
AADP 18 PAOZZ 1R5C8 9738-0035 SCREW ..................................................... 1
AADU 19 PFOZZ 1R5C8 M311-3727 BRACKET, HINGE .................................... 1
AADW 20 PFOZZ 1R5C8 M311-3726 DOOR, MUFFLER ..................................... 1

TM-CODE 2VE END OF FIGURE

0238 00-2
TM 9-2330-330-14&P

GROUP 2952 ENGINE COOLING SYSTEM 0239 00

FIGURE 62. ENGINE COOLING SYSTEM

0239 00-1
TM 9-2330-330-14&P

GROUP 2952 ENGINE COOLING SYSTEM — Continued 0239 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 2952 ENGINE COWLING


DEFLECTORS, AIR
DUCTS AND
SHROUDS

FIG. 62 ENGINE COOLING


SYSTEM

AMGA1 1 PAOZZ 3020-01-452-9472 2X179 625.6927.073 GUARD, MECHANICAL DRIVE ................ 1


AMGC 2 PAOZZ 3030-01-367-7487 2X179 2440-034 BELTING, V ............................................... 1
AMGE 3 PAOZZ 5310-01-453-8664 2X179 9.3203.015 NUT, PLAIN, HEXAGON ........................... 1
AMGG 4 PAOZZ 5310-01-453-8661 2X179 9.7625.055 WASHER, FLAT ........................................ 1
AMGJ 5 PAOZZ 3020-01-453-9083 2X179 6975.134 PULLEY ASSEMBLY................................. 1
AMGQ 6 PAOZZ 2X179 625.9718.113 FAN, CENTRIFUGAL ................................ 1
AMGS 7 PAOZZ 5310-01-324-8246 2X179 3240.018 NUT, PLAIN, HEXAGON ........................... 4
AMGU 8 PAOZZ 5310-01-340-8352 2X179 9.7565.007 WASHER, LOCK ....................................... 4
AMGW 9 PAOZZ 5307-01-341-2950 2X179 9.6780.008 STUD, PLAIN ............................................ 4
AMG1 10 PAOZZ 5305-01-341-2906 2X179 9.9732.063 SCREW, MACHINE................................... 2
AMG3 11 PAOZZ 5305-01-324-8388 2X179 9.9730.032 SCREW, CAP, HEXAGON HEAD ............. 5

TM-CODE 2VE END OF FIGURE

0239 00-2
TM 9-2330-330-14&P

GROUP 2952 ENGINE SHROUDING 0240 00

FIGURE 63. ENGINE SHROUDING

0240 00-1
TM 9-2330-330-14&P

GROUP 2952 ENGINE SHROUDING — Continued 0240 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 2952 ENGINE COWLING


DEFLECTORS, AIR
DUCTS AND
SHROUDS

FIG. 63 ENGINE SHROUDING

AMFA 1 PAOZZ 5315-01-459-1812 2X179 625.9895.055 PIN, SHOULDER, HEADED...................... 2


AMFC 2 PFOZZ 5340-01-455-3825 2X179 625.6660.028 COVER, ACCESS ..................................... 1
AMFE 3 PFOZZ 5340-01-455-3824 2X179 625.2569.372 COVER, ACCESS ..................................... 1
AMFG 4 PAOZZ 5306-01-453-7232 2X179 1760-032 BOLT ......................................................... 6
AMFJ 5 PAOZZ 5310-01-453-7096 2X179 9.7625.062 WASHER, FLAT ........................................ 6
AMFL 6 PAOZZ 5305-01-458-1623 2X179 1770-056 SCREW, CAP, HEXAGON HEAD ............. 4
AMFN 7 PAOZZ 5310-01-453-7095 2X179 9.7625.012 WASHER, FLAT ........................................ 5
AMFQ 8 PFOZZ 4140-01-454-4074 2X179 625.5066.061 HOUSING, CENTRIFUGAL FAN .............. 1
AMFS 9 PAOZZ 5305-01-323-8928 2X179 9.9790.039 SCREW, CAP, SOCKET HEAD ................ 6
AMFU 10 PFOZZ 5340-01-458-8630 2X179 625.5066.055 COVER, ACCESS ..................................... 2
AMFW 11 PAOZZ 5305-01-323-8927 2X179 9.9731.092 SCREW, CAP, SOCKET HEAD ................ 2
AMFY 12 PFOZZ 2815-01-453-4065 2X179 3350.077 DEFLECTOR, AIR FLOW.......................... 2
AMFZ 13 PAOZZ 5305-01-324-0950 2X179 9.1770.002 SCREW, CAP, HEXAGON HEAD ............. 2
AMF1 14 PAOZZ 5310-01-340-8352 2X179 9.7565.007 WASHER, LOCK ....................................... 2
AMF3 15 PFOZZ 4140-01-454-3508 2X179 625.5066.056 HOUSING, CENTRIFUGAL FAN .............. 2

TM-CODE 2VE END OF FIGURE

0240 00-2
TM 9-2330-330-14&P

GROUP 2961 ALTERNATOR MOUNTING PARTS 0241 00

FIGURE 64. ALTERNATOR MOUNTING PARTS

0241 00-1
TM 9-2330-330-14&P

GROUP 2961 ALTERNATOR MOUNTING PARTS — Continued 0241 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 2961 GENERATOR

FIG. 64 ALTERNATOR MOUNTING


PARTS

AALY 1 PAOZZ 5310-01-502-8323 1R5C8 9562-0133 NUT, LOCKING, 1/2-13 ............................. 1


AAL1 2 PAOZZ 5310-00-614-3506 80205 MS15795-817 WASHER, FLAT 1/2 .................................. 2
AALM 3 PFOZZ 5340-01-506-0554 1R5C8 M311-3272 BRACKET, ALTERNATOR MOUNTING ... 1
AALE 4 PAOZZ 5310-00-893-9914 1ML14 ERNJ228 WASHER, FLAT 5/8 .................................. 2
AALC 5 PAOZZ 5305-01-406-5528 17454 01070-0281ITEM06-15 SCREW, CAP,
HEXAGON HEAD 3/8-16 X 1-1/4 .............. 2
AALG 6 PAOZZ 5310-01-280-5796 96906 MS27183-57 WASHER, FLAT 3/8 .................................. 4
AALJ 7 PFOZZ 5340-01-506-0543 1R5C8 M311-3271 BRACKET, ALTERNATOR MOUNTING ... 1
AALA 8 PAOZZ 5305-00-726-2553 80205 B1821BH063F250N SCREW, CAP,
HEXAGON HEAD 5/8-18 X 2-1/2 .............. 1
AALK 9 PAOZZ 5310-01-502-8329 1R5C8 9562-0044 NUT, SELF-LOCKING,
HEXAGON 3/8-16...................................... 2
AAL5 10 PFOZZ 5340-01-506-0985 1R5C8 M311-3269 BRACKET, ALTERNATOR MOUNTING ... 1
AALS 11 PAOZZ 5305-00-701-7628 96906 MS35207-415 SCREW, CAP,
HEXAGON HEAD 1/2-13 X 2 .................... 1
AAL7 12 PFOZZ 3020-01-506-1289 1R5C8 9606-0005 PULLEY, GROOVE ................................... 1
AAL9 13 PAOZZ 3030-01-457-8833 2X179 2440.034 BELTING, V ............................................... 1
AAL3 14 PFOZZ 5340-01-506-0567 1R5C8 M311-3265 BRACKET, ALTERNATOR MOUNTING ... 1

TM-CODE 2VE END OF FIGURE

0241 00-2
TM 9-2330-330-14&P

GROUP 2961 ALTERNATOR COMPONENT PARTS 0242 00

FIGURE 65. ALTERNATOR COMPONENT PARTS

0242 00-1
TM 9-2330-330-14&P

GROUP 2961 ALTERNATOR COMPONENT PARTS — Continued 0242 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 2961 GENERATOR

FIG. 65 ALTERNATOR
COMPONENT PARTS

AANA 1 PAOFF 2920-01-279-3948 24975 8LHA-3071P GENERATOR, ENGINE ACCESSORY..... 1


AANC 2 PAFZZ 5310-01-430-7169 35510 120-128 .NUT, SELF-LOCKING,
HEXAGON 5/8-16 ...................................... 1
AANE 3 PAFZZ 5310-01-430-7191 35510 120-129 .WASHER, FLAT ....................................... 1
AANJ 4 PAFZZ 4140-01-430-7170 24975 107-103 .IMPELLER, FAN, AXIAL........................... 1
AANM 5 PFFZZ 5305-01-506-1081 24975 120-153 .SCREW, MACHINE #10-32 X 3/4 ............ 3
AANS 6 PFFZZ 5310-01-506-1087 24975 120-111 .WASHER, LOCK #10 ............................... 3
AANQ 7 XAFZZ 24975 114-164 .HOUSING, FRONT ................................... 1
AANY 8 PFFZZ 3130-01-506-0783 24975 111-34 .BEARING, FRONT.................................... 1
AANR 9 XAFZZ 24975 111-35 .RETAINER, BEARING.............................. 1
AANT 10 PAFZZ 2920-01-310-0990 68505 113-46 .STATOR ASSEMBLY ............................... 1
AANU 11 XAFZZ 24975 112-74 .ROTOR ASSEMBLY................................. 1
AANZ 12 PFFZZ 3130-01-506-0787 24975 111-40 .BEARING, REAR...................................... 1
AAND 13 PAFZZ 35510 120-26 .WASHER .................................................. 4
AANF 14 PAFZZ 35510 120-289 .NUT........................................................... 2
AAN5 15 PAFZZ 5305-01-360-5282 24975 0344209B15 .SCREW, ASSEMBLED WASHER............ 6
AAN1 16 PAFZZ 6110-01-431-2271 24975 8RG3030 .REGULATOR, VOLTAGE......................... 1
AAN3 17 PAFZZ 5330-01-362-4994 24975 3244392S01 .GASKET ................................................... 1
AAN7 18 PFFZZ 5977-01-506-1001 24975 103-48 .BRUSH ASSEMBLY ................................. 1
AANG 19 XAFZZ 24975 114-255 .HOUSING, REAR ..................................... 1
AAN9 20 PAFZZ 3110-01-431-4526 24975 A049102338 (111-86) .SHIELD, BEARING, REPLACEMENT...... 1

TM-CODE 2VE END OF FIGURE

0242 00-2
TM 9-2330-330-14&P

GROUP 2963 STARTING MOTOR AND MOUNTING HARDWARE 0243 00

FIGURE 66. STARTING MOTOR AND MOUNTING HARDWARE

0243 00-1
TM 9-2330-330-14&P

GROUP 2963 STARTING MOTOR AND MOUNTING HARDWARE — Continued 0243 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 2963 STARTER,


SOLENOIDS, CIRCUIT
BREAKERS, WIRING,
AND SWITCHES

FIG. 66 STARTING MOTOR AND


MOUNTING HARDWARE

AAQA 1 PAOZZ 2920-01-463-5526 53867 0.001.363.113 STARTER, ENGINE, ELECTRICAL .......... 1


AAQE 2 PAOZZ 5310-01-325-7141 2X179 9.3240.032 NUT, PLAIN, HEXAGON ........................... 2
AAQJ 3 PAOZZ 5310-01-324-8343 2X179 9.7565.011 WASHER, LOCK ....................................... 2
AAQM 4 PAOZZ 5307-01-454-3517 2X179 9.6820.014 STUD, PLAIN ............................................ 2
AAQS 5 PAOZZ 1R5C8 M311.2907 COVER, STARTER, ENGINE ................... 1
AAQY 6 PAOZZ 5305-00-068-0502 00756 NASM90725 SCREW, CAP,
HEXAGON HEAD 1/4-20 X 3/4 ................. 2
AAQ1 7 PAOZZ 5310-00-809-4058 96906 MS27183-10 WASHER, FLAT 1/4 .................................. 2
AAQ3 8 PAOZZ 5310-00-088-1251 72452 1459-246 NUT, SELF-LOCKING,
HEXAGON 1/4-20...................................... 2

TM-CODE 2VE END OF FIGURE

0243 00-2
TM 9-2330-330-14&P

GROUP 2963 ENGINE ELECTRICAL BOX 0244 00

FIGURE 67. ENGINE ELECTRICAL BOX

0244 00-1
TM 9-2330-330-14&P

GROUP 2963 ENGINE ELECTRICAL BOX — Continued 0244 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 2963 STARTER,


SOLENOIDS, CIRCUIT
BREAKERS, WIRING
AND SWITCHES

FIG. 67 ENGINE ELECTRICAL BOX

AAFA1 1 PAOZZ 5305-00-990-6444 89346 453283 SCREW, MACHINE


#10-32 X 3/8 ............................................... 6
AAFC 2 PAOZZ 5310-00-045-3296 6N299 0910164 WASHER, LOCK #10 ................................. 8
AAFE 3 PAOZZ 5940-00-983-6105 26405 22010 BOARD, TERMINAL ................................... 1
AAFG 4 PFOZZ 5340-01-504-6407 81435 AW108P PANEL, INNER ........................................... 1
AAFL 5 PAOZZ 5975-01-343-2254 13548 50840 FITTING, COMPRESSION .375 ................. 1
AAFJ 6 PAOZZ 5975-01-343-2256 13548 50842 FITTING, COMPRESSION .750 ................. 5
AAF2 7 PAOZZ 1R5C8 5243 FITING, COMPRESSION ........................... 1
AAF1 8 PAOZZ 5305-00-993-2738 19207 8330729 SCREW, MACHINE 4
1/4-28 X 5/8 ................................................
AAFN 9 PFOZZ 5340-01-504-6422 1R5C8 M311-2905 MOUNT, JUNCTION BOX .......................... 1
AAFW 10 PAOZZ 5310-00-809-4058 96906 MS27183-10 WASHER, FLAT 1/4 ................................... 8
AAFU 11 PAOZZ 5305-00-068-0502 00756 NASM90725 SCREW, CAP,
HEXAGON HEAD 1/4-20 X 3/4 .................. 4
AAFS 12 PAOZZ 5310-00-088-1251 72452 1459-246 NUT, SELF-LOCKING,
HEXAGON 1/4-20....................................... 4
AAFY 13 PFOZZ 5975-01-504-7503 81435 1084-12CHC BOX, ELECTRICAL .................................... 1
AAF3 14 PAOZZ 5925-01-504-6095 2A592 5-2106-00BU BREAKER, CIRCUIT, RESETABLE ........... 1
AAF5 15 PAOZZ 5305-00-984-6210 45152 5903AX SCREW, MACHINE
#10-24 X 1/2 ............................................... 4
AAF7 16 PAOZZ 5945-00-081-9491 13445 24063 RELAY, ELECTROMAGNETIC .................. 1
AAF6 17 PAOZZ 5310-00-576-5752 80205 MS35333-39 WASHER, LOCK #10 ................................. 2
AAF9 18 PAOZZ 5925-01-469-0075 13445 30172-15 BREAKER, CIRCUIT .................................. 1
AAF8 19 PAOZZ 5305-00-984-4988 80205 MS35206-228 SCREW, MACHINE
#6-32 X 3/8 ................................................. 4
AAFB 20 PFOZZ 5925-01-506-0593 13445 30172-30 BREAKER, CIRCUIT .................................. 1

TM-CODE 2VE END OF FIGURE

0244 00-2
TM 9-2330-330-14&P

GROUP 2963 GLOW PLUG WIRING 0245 00

FIGURE 68. GLOW PLUG WIRING

0245 00-1
TM 9-2330-330-14&P

GROUP 2963 GLOW PLUG WIRING — Continued 0245 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 2963 STARTER,


SOLENOIDS, CIRCUIT
BREAKERS, WIRING
AND SWITCHES

FIG. 68 GLOW PLUG WIRING

ABKG 1 PFOZZ 5940-01-506-1319 1R5C8 9133-0088 CONNECTOR ........................................... 3


ABKF 2 PFOZZ 6150-01-506-1300 1R5C8 9380-0314 WIRE ASSEMBLY..................................... 1
ABKH 3 PFOZZ 5940-01-506-2589 1R5C8 9133-0091 CONNECTOR ........................................... 1
ABKK 4 MOOZZ 1R5C8 9968-0054-1 GLOW PLUG SOLENOID-TO-ENGINE
ELECTRICAL BOX TERMINAL LEAD
MAKE FROM WIRE P/N WL12-0
(58961), AS REQUIRED............................ 2
ABKL 5 PFOZZ 1R5C8 9968-0083 CONNECTOR............................................ 8
ABKM 6 MOOZZ 1R5C8 9968-0054-2 GLOW PLUG SOLENOID-TO-CIRCUIT
BREAKER LEAD MAKE FROM WIRE
P/N WL12-0 (58961), AS REQUIRED ....... 1
ABKJ 7 PFOZZ 5940-01-506-2589 1R5C8 9133-0091 CONNECTOR............................................ 1
ABKY 8 MOOZZ 1R5C8 9968-0054-3 CIRCUIT BREAKER-TO-GROUND LEAD
MAKE FROM WIRE P/N WL12-0
(58961), AS REQUIRED............................ 1
ABKS 9 PFOZZ 5940-01-506-2488 1R5C8 9133-0085 CONNECTOR ST 15 AMP CIRCUIT
BREAKER ................................................. 2
ABK1 10 MOOZZ 1R5C8 9968-0058-1 GLOW PLUG SOLENOID-TO-BATTERY
WIRING LEAD MAKE FROM WIRE, 2/0
GA., P/N 9968-0058 (1R5C8), AS
REQUIRED................................................ 1
ABK3 11 PFOZZ 5940-01-506-2490 1R5C8 9133-0086 CONNECTOR (AT BATTERY) .................. 1
ABK5 12 MOOZZ 1R5C8 9968-0054-4 CIRCUIT BREAKER-TO-15 AMP
CIRCUIT BREAKER MAKE FROM
WIRE P/N WL12-0 (58961),AS
REQUIRED................................................ 1

TM-CODE 2VE END OF FIGURE

0245 00-2
TM 9-2330-330-14&P

GROUP 2963 ALTERNATOR WIRING 0246 00

FIGURE 69. ALTERNATOR WIRING

0246 00-1
TM 9-2330-330-14&P

GROUP 2963 ALTERNATOR WIRING — Continued 0246 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 2963 STARTER,


SOLENOIDS, CIRCUIT
BREAKERS, WIRING
AND SWITCHES

FIG. 69 ALTERNATOR WIRING

ABWA 1 MOOZZ 1R5C8 9968-0058-1AR ALTERNATOR GROUND LEAD MAKE


FROM WIRE P/N 9968-0058 (1R5C8),
AS REQUIRED .......................................... 1
ABWB 2 PAOZZ 5940-01-506-1319 1R5C8 9133-0088 CONNECTOR............................................ 1
ABWC 3 PAOZZ 5940-01-508-5931 1R5C8 9133-0096 CONNECTOR,LUG,TERMINAL ................ 1
ABWD 4 PAOZZ 5940-01-508-5912 1R5C8 9133-0083 CONNECTOR............................................ 2
ABWM 5 MOOZZ 1R5C8 9968-0055-AR ALTERNATOR-TO-ENGINE
ELECTRICAL BOX TERMINAL LEAD
MAKE FROM WIRE P/N WL14-0 1
(58961), AS REQUIRED............................
ABWJ 6 MOOZZ 1R5C8 9968-0058-2AR ALTERNATOR-TO-BATTERY LEAD
MAKE FROM WIRE P/N 9968-0058
(1R5C8), AS REQUIRED .......................... 1
ABWF 7 PAOZZ 5940-01-506-2490 1R5C8 9133-0086 CONNECTOR............................................ 1
ABWE 8 PAOZZ 5940-01-506-2500 1R5C8 9133-0097 CONNECTOR............................................ 1

TM-CODE 2VE END OF FIGURE

0246 00-2
TM 9-2330-330-14&P

GROUP 2963 STARTER WIRING 0247 00

FIGURE 70. STARTER WIRING

0247 00-1
TM 9-2330-330-14&P

GROUP 2963 STARTER WIRING — Continued 0247 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 2963 STARTER,


SOLENOIDS, CIRCUIT
BREAKERS, WIRING
AND SWITCHES

FIG. 70 STARTER WIRING

ABWS 1 PAOZZ 5940-01-506-2504 1R5C8 9133-0093 CONNECTOR,LUG,TERMINAL ................ 2


ABWY 2 MOOZZ 1R5C8 9968-0056-AR STARTER-TO-BATTERY LEAD MAKE
FROM WIRE P/N 9968-0056 (1R5C8),
AS REQUIRED .......................................... 1
ABW1 3 PAOZZ 5940-01-506-2596 1R5C8 9133-0084 CONNECTOR,BUTT,NYLON .................... 2
ABW3 4 MOOZZ 1R5C8 9968-0054-AR STARTER-TO-ENGINE ELECTRICAL
BOX TERMINAL LEAD MAKE FROM
WIRE P/N WL12-0 (58961), AS
REQUIRED................................................ 1

END OF FIGURE

0247 00-2
TM 9-2330-330-14&P

GROUP 2963 OIL PRESSURE SWITCH AND WIRING 0248 00

FIGURE 71. OIL PRESSURE SWITCH AND WIRING

0248 00-1
TM 9-2330-330-14&P

GROUP 2963 OIL PRESSURE SWITCH AND WIRING — Continued 0248 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 2963 STARTER,


SOLENOIDS, CIRCUIT
BREAKERS, WIRING
AND SWITCHES

FIG. 71 OIL PRESSURE SWITCH


AND WIRING

ARBA 1 PAOZZ 4730-01-508-6074 2X179 1901-048 BOLT,BANJO ............................................ 1


ARBB 2 PAOZZ 2X179 4670-058 WASHER ................................................... 2
ARBC 3 PAOZZ 5930-01-508-4255 2X179 0000-P1E BLOCK, LOW OIL PRESSURE 1
SWITCH.....................................................
ARBJ 4 PAOZZ 5930-01-508-4257 2X179 0000-Z1Q SWITCH, LOW OIL PRESSURE............... 1
ARBM 5 PAOZZ 5305-00-984-6206 96906 MS35206-259 SCREW,MACHINE #10-24 X 1/4 ............. 2
ARBS 6 PAOZZ 5940-01-508-5912 1R5C8 9133-0083 CONNECTOR,RING TERMINAL .............. 4
ARTS 7 MOOZZ 1R5C8 9968-0055-AR LEAD, LOW OIL PRESSURE SWITCH
TO ENGINE ELECTRICAL TERMINAL
BOX MAKE FROM WIRE P/N WL14-0
(58961), AS REQUIRED............................ 2

TM-CODE 2VE END OF FIGURE

0248 00-2
TM 9-2330-330-14&P

GROUP 2967 CONTROL PANEL ASSEMBLY 0249 00

FIGURE 72. CONTROL PANEL ASSEMBLY

0249 00-1
TM 9-2330-330-14&P

GROUP 2967 CONTROL PANEL ASSEMBLY — Continued 0249 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 2967 INSTRUMENT PANEL

FIG. 72 CONTROL PANEL ASSEMBLY

AMTK 1 PAOZZ 5340-01-183-1423 19207 12275456 HINGE, BUTT ............................................... 1


AMTB 2 PAOZZ 5305-00-989-7434 96906 MS35207-263 SCREW, MACHINE #10-32 X 1/2 ................ 4
AMTL 3 PFOZZ 51457 TIP-101 COVER, ACCESS ........................................ 1
AMTC 4 PAOZZ 5360-00-958-1143 94222 23-10-11-12 SPRING, DOOR, ADJUSTABLE .................. 1
AMTD 5 PAOZZ 5310-00-902-6676 96906 MS21083N3 NUT, SELF-LOCKING,
HEXAGON #10-32........................................ 4
AMT1 6 PAOZZ 5310-00-809-8546 96906 MS27183-8 WASHER, FLAT #10 .................................... 4
AMTN 7 PFOZZ 39428 97447A050 RIVET,BLIND................................................ 12
AMTP 8 PAOZZ 5310-01-502-8329 1R5C8 9562-0044 NUT,SELF-LOCKING,
HEXAGON 3/8-16......................................... 4
AMTQ 9 PAOZZ 5310-01-280-5796 96906 MS27183-57 WASHER,FLAT 3/8 ...................................... 8
AMTR 10 PAOZZ 5305-00-576-5417 80205 MS35307-360 SCREW,CAP,
HEXAGON HEAD 3/8-16 X 1 ....................... 4
AMT2 11 PAOZZ 5340-00-753-9214 19207 7539214 FASTENER, CYLINDER............................... 1
AMTS 12 PAOZZ 39428 91773A829 SCREW,MACHINE #10-32 X 1/2 ................ 4
AMTE 13 PFOOO 1R5C8 9593-0233 PANEL, CONTROL,
ENGINE AND PUMP .................................... 1
AMTJ 14 PAOZZ 5930-00-084-7570 64104 162284 .SWITCH, ROTARY ...................................... 2
AMTM1 15 PAOZZ 5930-01-420-9746 13445 75904-01 .SWITCH, ROTARY ...................................... 1
AMTZ 16 PFOZZ 5340-01-508-6682 19207 12275418 .NAMEPLATE................................................ 1
AMTF 17 PAOZZ 5305-00-432-4252 96906 MS51861-66 .SCREW, TAPPING ...................................... 4
AMTG 18 PAOZZ 5310-01-121-8521 80205 MS21299-4 .WASHER, FLAT........................................... 8
AMTH 19 PAOZZ 5310-00-877-5796 80205 MS21044N4 .NUT, SELF-LOCKING, HEXAGON.............. 4
AMTY 20 PFOZZ 51457 TIP-100 .BOX,CONTROL ........................................... 1

END OF FIGURE

0249 00-2
TM 9-2330-330-14&P

GROUP 2967 RADAR FUEL LEVEL SENSOR 0250 00

FIGURE 73. RADAR FUEL LEVEL SENSOR

0250 00-1
TM 9-2330-330-14&P

GROUP 2967 RADAR FUEL LEVEL SENSOR — Continued 0250 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 2967 INSTRUMENT PANEL

FIG. 73 RADAR FUEL LEVEL


SENSOR

AEBA1 1 PFOOO 4710-01-506-2702 1K2S2 VE205339 WELL ASSEMBLY .................................... 1


AEBC 2 PAOZZ 5330-01-506-1859 1K2S2 VE205340 GASKET SET ............................................ 1
AEBE 3 PAOZZ 4730-01-506-2707 1K2S2 VE204559 CLAMP, HI-PRESSURE............................ 1
AEBJ 4 PFOZZ 5930-01-514-2442 1K2S2 VE205338 HEAD ASSEMBLY, RADAR SENSOR...... 1
AEBM 5 PFOZZ 1K2S2 VE205247 DISPLAY AND SWITCH ASSEMBLY ....... 1
AEBS 6 PAOZZ 5310-01-514-2751 1K2S2 229182 LOCKWASHER, HELICAL ........................ 1
AEBY 7 PAOZZ 5305-01-506-2643 1K2S2 224464 SCREW, SOCKET HEAD ......................... 1
AEBQ 8 PAOZZ 1K2S2 VE204599 .CLAMP, VIBRATION ................................ 2
AEBV 9 PAOZZ 1K2S2 VE204600 .PLATE, BACKING .................................... 1
AEB1 10 PAOZZ 1K2S2 VE204550 .PAD, POLYURETHANE ........................... 2
AEB3 11 PAOZZ 1K2S2 229215 .WASHER, SPRING .................................. 2
AEB5 12 PAOZZ 1K2S2 28116034 .SCREW, CAP, HEXAGON HEAD ............ 2
AEB7 13 PAOOO 1K2S2 VE204495 BRACKET.................................................. 1

TM-CODE 2VE END OF FIGURE

0250 00-2
TM 9-2330-330-14&P

GROUP 2967 ENGINE CONTROL PANEL WIRING 0251 00

FIGURE 74. ENGINE CONTROL PANEL WIRING

0251 00-1
TM 9-2330-330-14&P

GROUP 2967 ENGINE CONTROL PANEL WIRING — Continued 0251 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 2967 INSTRUMENT PANEL

FIG. 74 ENGINE CONTROL PANEL


WIRING

ABQY 1 PAOZZ 5940-01-508-5912 1R5C8 9133-0083 CONNECTOR, RING, TERMINAL ............ 10


ABQ1 2 PAOZZ 9905-00-752-4649 19207 7524649 BAND, MARKER ....................................... 22
ABQA1 3 MOOZZ 1R5C8 9968-0054 GROUND LEAD 12 GA. MAKE FROM
WIRE P/N WL12-0 (58961), AS
REQUIRED ............................................... 1
ABQJ 4 PAOZZ 6150-01-506-2626 1R5C8 9380-0315 HARNESS, ENGINE WIRING................... 1
ABQE 5 MOOZZ 1R5C8 9968-0055 GROUND LEAD 14 GA. MAKE FROM
WIRE P/N WL14-0 (58961), AS
REQUIRED ............................................... 4
ABQS 6 PAOZZ 6150-01-506-2638 1R5C8 9380-0317 HARNESS, ENGINE WIRING................... 1
ABQM 7 PAOZZ 6150-01-506-2635 1R5C8 9380-0316 HARNESS, ENGINE WIRING................... 1
ABQH 8 PAOZZ 6645-01-263-9434 16476 100222 METER, TIME TOTALIZING ..................... 1
ABQF 9 PAOZZ 6620-01-470-6835 16476 100262 VOLTMETER ............................................ 1
ABQN 10 PAOZZ 6680-01-508-5909 16476 107646 TACHOMETER ......................................... 1

TM-CODE 2VE END OF FIGURE

0251 00-2
TM 9-2330-330-14&P

GROUP 3307 VAPOR RECOVERY ASSEMBLY 0252 00

FIGURE 75. VAPOR RECOVERY ASSEMBLY

0252 00-1
TM 9-2330-330-14&P

GROUP 3307 VAPOR RECOVERY KIT — Continued 0252 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 33 SPECIAL PURPOSE


KITS

GROUP 3307 SPECIAL PURPOSE


KITS

FIG. 75 VAPOR RECOVERY


ASSEMBLY

AAMA 1 PFFFF 4710-01-506-1776 1R5C8 M158-4250 VAPOR RECOVERY ASSEMBLY ............ 4


AQDY 2 PAOZZ 5305-01-325-8387 80205 MS90725-64 .SCREW,CAP, HEXAGON HEAD............. 8
AAMC1 3 PAOZZ 5310-01-280-5796 96906 MS27183-57 .WASHER, FLAT....................................... 24
AQBA 4 PFOZZ 96952 035-2994 .SHIELD, RAIN.......................................... 1
AQAY 5 PFOZZ 13226 PV26364ALB .VENT ASSEMBLY ................................... 1
AQAS 6 PFOZZ 1R5C8 9326-0254 .GASKET, FLANGE .................................. 1
AQDS 7 PAOZZ 5310-00-930-9759 19207 8712289-9 .NUT, SELF-LOCKING, HEXAGON.......... 8
AQAM 8 PFFZZ 1R5C8 M158-4400 . .PIPE, VAPOR RECOVERY, LEFT......... 1
AQCM 9 PFOZZ 4730-01-503-0247 79154 VIC75TG04 .COUPLING, PIPE .................................... 2
AQBY 10 PFFZZ 1R5C8 M158-4401 .PIPE, VAPOR RECOVERY, RIGHT ........ 1
AAME 11 PFOZZ 5340-01-506-1011 1R5C8 M311-3398-002 .BRACKET ASSEMBLY............................ 1
AAMJ 12 PFOZZ 4810-01-506-2637 1UYK1 100 .VALVE, 3-WAY AIR INTERLOCK............ 1
AQCG 13 PFOZZ 65824 303-444-04 .ADAPTER ................................................ 2
AQCS 14 PFOZZ 65824 304-200-01 .CAP, DUST .............................................. 2
AQDG 15 PFOZZ 5306-01-510-2708 1R5C8 9043-0084 .U-BOLT .................................................... 4
AAMM 16 PFOZZ 5340-01-506-1023 1R5C8 M311-3398-001 .BRACKET ASSEMBLY............................ 1

END OF FIGURE

0252 00-2
TM 9-2330-330-14&P

GROUP 4216 ELECTRICAL ASSEMBLY FOR HOSE REEL CABINET 0253 00

FIGURE 76 ELECTRICAL ASSEMBLY FOR HOSE REEL CABINET

0253 00-1
TM 9-2330-330-14&P

GROUP 4216 MISCELLANEOUS WIRING AND FITTINGS — Continued 0253 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 42 ELECTRICAL
EQUIPMENT (NOT
CONTAINED IN OTHER
FUNCTIONAL GROUPS)

GROUP 4216 MISCELLANEOUS


WIRING AND FITTINGS

FIG. 76 ELECTRICAL ASSEMBLY


FOR HOSE REEL CABINET

ABXA1 1 PAOZZ 5940-01-508-5931 1R5C8 9133-0096 CONNECTOR, LUG, TERMINAL .............. 4


ABXE 2 MOOZZ 1R5C8 9968-0058-AR WIRE, 2 AWG MAKE FROM
P/N 9968-0058 (1R5C8), AS REQUIRED . 5
ABXJ 3 PAOZZ 9905-00-752-4649 19207 7524649 BAND, MARKER ....................................... V
ABXM 4 PAOZZ 5940-01-506-2500 1R5C8 9133-0097 CONNECTOR, LUG, TERMINAL .............. 6
ABXS 5 PAOZZ 5940-01-508-5912 1R5C8 9133-0083 CONNECTOR, LUG, TERMINAL .............. 8
ABXY 6 MOOZZ 1R5C8 9968-0054-AR WIRE, 12 AWG MAKE FROM
P/N WL12-0 (58961), AS REQUIRED ....... 4
ABX1 7 PAOZZ 5975-01-432-4122 28488 3442 ELBOW, ELECTRICAL, 45 DEGREE ....... 8
ABX3 8 MOOZZ 1R5C8 9131-0005-AR CONDUIT, MAKE FROM
P/N EF3-8 (70510), AS REQUIRED.......... 6
ABX5 9 PAOZZ 5975-00-833-1776 28488 3402 BOX, ELECTRICAL, STRAIGHT............... 8

TM-CODE 2VE END OF FIGURE

0253 00-2
TM 9-2330-330-14&P

GROUP 4701 HUBODOMETER 0254 00

FIGURE 77. HUBODOMETER

0254 00-1
TM 9-2330-330-14&P

GROUP 4701 HUBODOMETER — Continued 0254 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 47 GAGES (NON-


ELECTRICAL)

GROUP 4701 INSTRUMENTS


(SPEED AND
DISTANCE)

FIG. 77 HUBODOMETER

ASAA 1 PAOZZ 5310-00-761-6882 96906 MS51967-2 NUT, PLAIN, HEXAGON ........................... 1


ASAJ 2 PAOZZ 5310-00-582-5965 96906 MS35338-44 WASHER, LOCK ....................................... 1
ASAM 3 PAOZZ 2590-01-450-0304 26151 610-0065 BRACKET, VEHICULAR ........................... 1
ASAS 4 PAOZZ 6680-01-502-9521 26151 650-0598 FIFTH WHEEL, VEHICLE SPEED AND
DISTANCE MONITORING ........................ 1

TM-CODE 2VE END OF FIGURE

0254 00-2
TM 9-2330-330-14&P

GROUP 4702 GAGE ASSEMBLY, IN-TANK 0255 00

FIGURE 78. GAGE ASSEMBLY, IN-TANK

0255 00-1
TM 9-2330-330-14&P

GROUP 4702 GAGE ASSEMBLY, IN-TANK — Continued 0255 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 4702 GAGES, MOUNTING


LINES AND FITTINGS

FIG. 78 GAGE ASSEMBLY, IN-


TANK

ARCB 1 PBOOO 6680-01-509-3963 1R5C8 067-0581-001 GAGE ASSEMBLY, IN-TANK.................... 1


ARCC 2 XAOOO 1R5C8 067-418-014 .ROD ASSEMBLY...................................... 1
ARCE 3 PFOZZ 5310-01-508-6918 1R5C8 9562-0009 ..NUT,HEXAGON 5/8-11 ........................... 1
ARCG 4 PFOZZ 5310-01-508-6921 1R5C8 9224-0001 ..DISK, CAPACITY INDICATOR................ 1
ARCJ 5 PFOZZ 5305-01-424-8152 49181 13005 .SCREW, CAP,
HEXAGON HEAD 1/4-20 X 1 .................... 2
ARCN 6 PFOZZ 5310-00-802-4701 80205 MS15795-813 .WASHER, FLAT 1/4 ................................. 2
ARCS 7 PFOZZ 5310-01-502-8330 1R5C8 9562-0046 .NUT, SELF-LOCKING,
HEXAGON 1/4-20...................................... 2

TM-CODE 2VE END OF FIGURE

0255 00-2
TM 9-2330-330-14&P

GROUP 4702 CONTROL PANEL GAGES 0256 00

FIGURE 79. CONTROL PANEL GAGES

0256 00-1
TM 9-2330-330-14&P

GROUP 4702 CONTROL PANEL GAGES — Continued 0256 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 4702 GAGES, MOUNTING


LINES AND FITTINGS

FIG. 79 CONTROL PANEL GAGES

AAXA 1 PAOZZ 6685-00-022-7988 30389 1201PG-1-A-2L-0/100 GAGE, DIFFERENTIAL, DIAL


INDICATING .............................................. 1
AAXM 2 PAOZZ 5310-00-809-8546 05869 4197500-032 WASHER, FLAT ........................................ 2
AAXJ 3 PAOZZ 5310-00-902-6676 80205 MS21083N3 NUT, SELF-LOCKING, HEXAGON ........... 2
AAXY 4 PAOZZ 4730-01-096-9398 93061 VS68NTA-4-6 ADAPTER, STRAIGHT, PIPE ................... 3
AAXE 5 PAOZZ 4730-01-274-1830 93061 VS68NTA-6-4 ADAPTER, STRAIGHT, PIPE ................... 2
AAXS 6 PFOZZ 4730-01-508-5999 1R5C8 9142-0206 COUPLING, PIPE, FULL ........................... 3
AAX7 7 PFOZZ 6685-01-506-1151 0KMP4 4204089 GAGE, PUMP PRESSURE ....................... 1
AAX1 8 PFOZZ 6685-01-506-1061 0KMP4 4306148 GAGE, OIL PRESSURE............................ 1
AAX5 9 PAOZZ 5305-00-995-3441 80205 MS35207-269 SCREW, MACHINE................................... 2

TM-CODE 2VE END OF FIGURE

0256 00-2
TM 9-2330-330-14&P

GROUP 5600 FILTER SEPARATOR 0257 00

FIGURE 80. FILTER SEPARATOR

0257 00-1
TM 9-2330-330-14&P

GROUP 5600 FILTER SEPARATOR — Continued 0257 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 56 FILTERS,
SEPARATORS, AND
PURIFIERS

GROUP 5600 FUEL, WATER, AIR,


FILTER/SEPARATION
OR PURIFIER
ASSEMBLY

FIG. 80 FILTER SEPARATOR

ATAB 1 PFFFF 4330-01-524-9490 0BUN9 MS155H300 FILTER-SEPARATOR, LIQUID FUEL ...... 1


ATAC 2 XAFZZ 0BUN9 500005S .TANK, WELDMENT ................................. 1
ATAE 3 PAOZZ 4820-01-086-8687 87405 055705-05 .VALVE, REGULATING, FLUID
PRESSURE............................................... 1
ATAJ1 4 PAOZZ 4730-00-188-3513 98897 299223 .PLUG, PIPE.............................................. 3
ATAM 5 PAOZZ 4330-01-393-5835 0BUN9 200020 .PLUG, ELEMENT, RETAINER................. 15
ATAS 6 PAOZZ 4330-01-393-5280 0BUN9 200025 .ELEMENT,FILTER,FLUID ........................ 15
ATAY 7 PAOZZ 5340-01-423-3255 0BUN9 300008 .PLATE, MOUNTING................................. 1
ATAZ 8 PAOZZ 5310-01-423-3729 0BUN9 200274 .WASHER, FLAT ....................................... 7
ATA1 9 PAOZZ 5310-01-423-4035 0BUN9 200272 .NUT, PLAIN, HEXAGON .......................... 7
ATA3 10 PAOZZ 5310-01-423-3724 0BUN9 200273 .WASHER, LOCK ...................................... 7
ATA5 11 PAOZZ 4330-01-393-5834 0BUN9 100101 .HANGER, ELEMENT, SUPPORT ............ 5
ATA71 12 PAOZZ 4330-01-060-3836 87405 640269 .ELEMENT,FILTER ................................... 5
ATA9 13 PAOZZ 4330-01-312-2797 0BUN9 300009 .HOLDER, ELEMENT, FILTER-
SEPARATOR ............................................ 5
ATBA 14 PAOZZ 5975-01-050-5705 97403 13219E0462 .ROD, GROUND........................................ 7
ATBE 15 PAOZZ 5920-01-424-6740 0BUN9 E1121-2 .FUSE, CARTRIDGE ................................. 15
ATBJ 16 PAOZZ 0BUN9 100398 .GASKET ................................................... 5
ATBM 17 PAOZZ 0BUN9 200021 .PLATE, MONITOR MOUNT ..................... 5
ATBS 18 PAOZZ 5330-01-423-9479 0BUN9 100397 .GASKET ................................................... 5
ATBY 19 PAOZZ 4330-01-429-5981 0BUN9 100103 .HEAD, FLUID FILTER .............................. 5
ATBZ 20 PAOZZ 5305-01-256-5202 0BUN9 200254 .SCREW, CAP, HEXAGON HEAD............ 4
ATB1 21 PAOZZ 5305-01-424-0082 0BUN9 200266 .SCREW, CAP, HEXAGON HEAD............ 8
ATB3 22 PAOZZ 5310-01-423-3730 0BUN9 200083 .WASHER, FLAT ....................................... 24
ATB5 23 XAOZZ 9905-01-425-3750 0BUN9 100400 .PLATE, IDENTIFICATION........................ 1
ATB7 24 PAOZZ 5310-01-423-4036 0BUN9 200082 .NUT, PLAIN, HEXAGON .......................... 12
ATB9 25 PAOZZ 5310-01-423-3728 0BUN9 200084 .WASHER, LOCK ...................................... 12
ATCA 26 PAOZZ 5340-01-469-7199 81348 FF-S-2738 .SEAL, ANTIPILFERAGE .......................... 2
ATCE 27 XAOZZ 9905-01-425-2196 0BUN9 100401 .PLATE, IDENTIFICATION........................ 1
ATCJ 28 PAOZZ 5320-00-582-3494 80205 MS20600AD4W4 .RIVET, BLIND .......................................... 8
ATCM1 29 PAOZZ 5325-01-423-3138 0BUN9 200277 .INSERT, SCREW THREAD ..................... 8
ATCS 30 PAOZZ 5330-00-778-7229 87405 055285 .GASKET ................................................... 1
ATCY 31 PAOZZ 5340-01-423-0791 0BUN9 100002S .COVER, ACCESS .................................... 1
ATCX 32 PAOZZ 5330-01-433-9474 0BUN9 100396 .GASKET,CANISTER BASE ..................... 5

TM-CODE 2VE END OF FIGURE

0257 00-2
TM 9-2330-330-14&P

GROUP 5600 SEPARATOR MOUNTING ASSEMBLY 0258 00

FIGURE 81. SEPARATOR MOUNTING ASSEMBLY

0258 00-1
TM 9-2330-330-14&P

GROUP 5600 SEPARATOR MOUNTING ASSEMBLY — Continued 0258 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 5600 FUEL, WATER, AIR,


FILTER/SEPARATION OR
PURIFIER ASSEMBLY

FIG. 81 SEPARATOR MOUNTING


ASSEMBLY

ATAL 1 PBOZZ 5340-01-502-8547 1R5C8 M311-3144 BRACKET, LEFT ....................................... 1


ATAJ 2 PAOZZ 5310-00-225-6408 19207 8712289-6 NUT, SELF-LOCKING HEXAGON 5/8-18. 11
ATAK 3 PAOZZ 5310-00-823-8803 96906 MS27183-21 WASHER, FLAT 5/8 .................................. 30
ATAH 4 PAOZZ 5305-00-726-2550 80204 B1821BH063F175N SCREW, CAP, HEXAGON HEAD
5/8-18 X 1-3/4 ............................................ 11
ATAF 5 PAOZZ 5310-00-763-8905 90031 761-847 NUT, PLAIN, HEXAGON 5/8-18................ 8
ATAG 6 PBOZZ 5340-01-502-8729 1R5C8 M311-3143 BRACKET, RIGHT..................................... 1
ATAP 7 PBOZZ 5340-01-502-8756 1R5C8 M126-4238 STRAP....................................................... 2
ATAQ 8 MOOZZ 19207 12275562-5 STRAP, WEBBING MAKE FROM STRAP
P/N 27-W-924 (19207), AS REQUIRED.... 2

TM-CODE 2VE END OF FIGURE

0258 00-2
TM 9-2330-330-14&P

GROUP 5601 DRAIN VALVE ASSEMBLY 0259 00

FIGURE 82. DRAIN VALVE ASSEMBLY

0259 00-1
TM 9-2330-330-14&P

GROUP 5601 DRAIN VALVE ASSEMBLY — Continued 0259 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 5601 AUTOMATIC


DISCHARGE AND
RELIEF VALVE

FIG. 82 DRAIN VALVE ASSEMBLY

ATQA 1 PFOZZ 5340-01-508-6940 1R5C8 M311-2990 BRACKET, VALVE PROTECTION............ 1


ATQB 2 PAOZZ 5310-01-394-3524 0BUN9 A1137-33 WASHER,FLAT ......................................... 1
ATQD 3 PAOZZ 5305-00-725-2317 80204 B1821BH038C150N SCREW,CAP,HEXAGON .......................... 1
ATQJ 4 PAOZZ 4820-01-243-9951 57661 70-103-01 VALVE, BALL ............................................ 1
ATQE 5 PAOZZ 4730-01-508-7237 93061 VS215PN-8 NIPPLE, CLOSE........................................ 1
ATQK 6 PFOZZ 0BUN9 A113724 COVER ..................................................... 1
ATQL 7 PAOZZ 5330-01-398-8741 97403 13228E17721 GASKET ................................................... 1

TM-CODE 2VE END OF FIGURE

0259 00-2
TM 9-2330-330-14&P

GROUP 5605 FILTER SEPARATOR TUBING ASSEMBLY 0260 00

FIGURE 83. FILTER SEPARATOR TUBING ASSEMBLY

0260 00-1
TM 9-2330-330-14&P

GROUP 5605 FILTER SEPARATOR TUBING ASSEMBLY — Continued 0260 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 5605 COMMON VALVES,


LINES, AND FITTINGS

FIG. 83 FILTER SEPARATOR


TUBING ASSEMBLY

ATPS 1 PFOZZ 4730-01-506-3267 93061 169PMTNS-4-4 FITTING, 90 DEG, NON-SWIVEL ............. 3


ATPE 2 PFOZZ 4820-01-508-7765 OGRW8 79A SET@150LIQUID VALVE, PRESSURE RELIEF.................... 1
ATPW 3 PAOZZ 4730-01-132-9426 32218 GTP-235-2 NIPPLE, ACTUATOR ................................ 1
ATPN 4 PAOZZ 4730-01-271-7981 32218 GTP-235-3/8 COUPLING, PIPE...................................... 1
ATPJ 5 PFOZZ 4730-01-508-7806 0AT06 TRT221 TEE............................................................ 1
ATPA 6 MOOZZ 1R5C8 9881-0005-1 TUBING MAKE FROM TUBING
P/N PFT-4A (61424), AS REQUIRED ....... 3

TM-CODE 2VE END OF FIGURE

0260 00-2
TM 9-2330-330-14&P

GROUP 7202 PUMP ASSEMBLY 0261 00

FIGURE 84. PUMP ASSEMBLY

0261 00-1
TM 9-2330-330-14&P

GROUP 7202 PUMP ASSEMBLY — Continued 0261 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 72 DISPENSING AND


SERVICING
EQUIPMENT
COMPONENTS

GROUP 7202 PUMPS AND METERS

FIG. 84 PUMP ASSEMBLY

AUAA1 1 PBFFF 25567 84B1- PUMP ASSEMBLY, CENTRIFUGAL ........ 1


(11LD626-3)/S1
AUAY 2 PAFZZ 5307-01-088-7388 25567 31343-039 15991 .STUD........................................................ 8
AUBA 3 PAFZZ 4730-00-223-9268 25567 P04 .PLUG, PIPE.............................................. 1
AUBM 4 PAFZZ 5340-01-406-4189 25567 48271-094 .PLUG ASSEMBLY, SEALING.................. 1
AUBG 5 PAFZZ 5307-01-088-7388 25567 31343-039 15991 .STUD, PLAIN ........................................... 8
AUAG 6 XAFZZ 25567 8881 .VOLUTE ................................................... 1
AUCA1 7 PAFZZ 5307-00-080-2016 25567 C0608 .STUD, PLAIN ........................................... 8
AUCG 8 PAFZZ 5310-00-637-9541 80205 MS35338-46 .WASHER, LOCK ...................................... 20
AUCM1 9 PAFZZ 5310-00-725-9479 25567 D06 .NUT, PLAIN, HEXAGON.......................... 10
AUBY 10 PAFZZ 4320-01-060-7896 25567 2605-X-14010 .RING, WEARING ..................................... 1
AUAM 11 PAFZZ 2930-00-407-9270 25567 882A 14000 .IMPELLER, PUMP, CENTRIFUGAL ........ 1
AUHY 12 PAFZZ 5330-01-060-7266 25567 2474-GA .GASKET SET ........................................... 1
AUJG 13 PFFZZ 5310-00-496-3676 25567 37J .WASHER, FLAT ....................................... 1
AUJA1 14 PFFZZ 5310-01-502-8763 25567 31512-024 .SEAT, SPRING ........................................ 1
AUAS 15 PFFZZ 5330-01-078-2005 25567 25271-207 .SEAL ........................................................ 1
AUHS 16 PFFZZ 25567 38272-319 .PLATE, SEAL ........................................... 1
AUEM 17 PFFZZ 2520-01-168-6845 25567 38263-507 100 10 .HOUSING, INTERMEDIATE .................... 1
AUEY 18 PFFZZ 5305-01-504-6855 25567 21672-597 .CAPSCREW, HEX HEAD ........................ 6
AUDG 19 PFFZZ 5340-01-502-8758 25567 S1703 .VENT, PIPE PLUG ................................... 1
AUGG 20 PAOZZ 4730-00-010-3867 81348 WW-P-471AASBUC .PLUG, PIPE ............................................. 2
AUKA 21 PAFZZ 4730-01-503-0244 25567 T0616 .NIPPLE, PIPE .......................................... 1
AUGA 22 PAFZZ 25567 R06 .ELBOW, PIPE .......................................... 1
AUFS 23 PAFZZ 5331-01-504-6856 25567 25227-363 .SEAL, OIL ................................................ 1
AUFY 24 PAFZZ 3110-01-188-0733 25567 S01080 .BALL, BEARING ...................................... 2
AUFG 25 PFFZZ 5315-01-502-8761 25567 N0507 .KEY, SHAFT ............................................ 1
AUDS 26 PFFZZ 3040-01-167-8118 25567 38513-406 17030 .SHAFT, SHOULDERED .......................... 1
AUGY 27 PFFZZ 5325-01-502-8762 25567 S244 .RING, RETAINING................................... 1
AUDA 28 PFFZZ 5365-01-137-7682 25567 8543 15990 .SHIM ........................................................ 1
AUCY 29 PFFZZ 5330-01-060-9614 25567 38683-207 .GASKET................................................... 1
AUCS 30 PFFZZ 3130-01-317-2625 25567 38322-214 10010 .CAP, PILLOW BLOCK ............................. 1
AUHG 31 PAFZZ 5305-00-269-3211 80205 MS90725-60 .SCREW, CAP, HEXAGON HEAD ........... 4
AUHA 32 PFFZZ 5330-01-060-9610 25567 25227-689 .SEAL, PLAIN ENCASED ......................... 1
AUJY 33 PAOZZ 5365-01-502-9523 25567 P20 .PLUG, PIPE ............................................. 1

TM-CODE 2VE END OF FIGURE

0261 00-2
TM 9-2330-330-14&P

GROUP 7202 PUMP COUPLING PARTS 0262 00

FIGURE 85. PUMP COUPLING PARTS

0262 00-1
TM 9-2330-330-14&P

GROUP 7202 PUMP COUPLING PARTS — Continued 0262 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 7202 PUMPS AND METERS

FIG. 85 PUMP COUPLING PARTS

AUDY 1 PFFZZ 3020-01-502-9926 25567 38546-003 DRIVE SHEAVE........................................ 1


AUFM1 2 PFFZZ 5365-01-175-0320 25567 31551-001 15990 BUSHING .................................................. 1
AUKG 3 PFFZZ 4730-01-167-8069 25567 44165-003 COUPLING, PUMP ASSEMBLY............... 1
AUDM 4 PFFZZ 5310-01-502-8759 25567 J04 WASHER, LOCK....................................... 3
AUES 5 PFFZZ 5305-01-502-8760 25567 21672-529 SCREW ..................................................... 3
AUEG 6 PFFZZ 5310-00-407-9566 96906 MS35338-45 WASHER, LOCK....................................... 8
AUEB 7 PFFZZ 5306-00-226-4833 80204 B1821BH031C200N BOLT, MACHINE ...................................... 8
AUEC 8 PFFZZ 19207 12476065 RING, ADAPTER ...................................... 1
AUEJ 9 PFFZZ 5305-01-523-0373 05573 42768 SCREW, SOCKET HEAD ......................... 8

TM-CODE 2VE END OF FIGURE

0262 00-2
TM 9-2330-330-14&P

GROUP 7202 METER ASSEMBLY 0263 00

FIGURE 86. METER ASSEMBLY

0263 00-1
TM 9-2330-330-14&P

GROUP 7202 METER ASSEMBLY — Continued 0263 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 7202 PUMPS AND METERS

FIG. 86 METER ASSEMBLY

AUPA1 1 PAOZZ 5355-01-154-5198 79142 324757-001 KNOB......................................................... 1


AUPJ 2 PAOZZ 5305-01-155-4342 79142 503648-001 SCREW, MACHINE................................... 1
AUPS 3 PAOZZ 5310-00-080-6004 96906 MS27183-14 WASHER,FLAT ......................................... 1
AUPY 4 PAOZZ 5310-00-637-9541 80205 MS35338-46 WASHER,LOCK ........................................ 6
AUQA 5 PAOZZ 5305-00-068-0511 80204 B1821BH038C125N SCREW, CAP, HEXAGON HEAD ............. 6
AUQJ 6 PAOZZ 6680-01-065-9645 5U315 T-11-NF-W1-611-G1 METER, VOLUMETRIC............................. 2
AUQM 7 PAOZZ 83590 006618-002 NUT, FLANGE ........................................... 8
AUQS 8 PAOZZ 83590 003958-001 GASKET .................................................... 2

TM-CODE 2VE END OF FIGURE

0263 00-2
TM 9-2330-330-14&P

GROUP 7203 PIPING FRAME ASSEMBLY 0264 00

FIGURE 87. PIPING FRAME ASSEMBLY

0264 00-1
TM 9-2330-330-14&P

GROUP 7203 PIPING FRAME ASSEMBLY — Continued 0264 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 7203 VALVES, FITTINGS,


LINES

FIG. 87 PIPING FRAME ASSEMBLY

AURA 1 PAOZZ 5305-01-425-2425 83338 3/8-16X1 SCREW, CAP, HEXAGON HEAD


3/8-16 X 1.................................................. 12
AURB 2 PAOZZ 5310-01-280-5796 96906 MS27183-57 WASHER, FLAT 3/8.................................. 24
AURC 3 PAOZZ 5310-01-502-8329 1R5C8 9562-0044 NUT SELF-LOCKING, HEXAGON HEAD
3/8-16 ........................................................ 12
AURD 4 PFOZZ 1R5C8 M311-2869 FRAME ASSEMBLY ................................. 1
AKC9 5 PAOZZ 5315-01-502-8717 0CR59 HP30-08MD PIN, COTTERLESS................................... 1

TM-CODE 2VE END OF FIGURE

0264 00-2
TM 9-2330-330-14&P

GROUP 7203 EMERGENCY VALVE PIPING 0265 00

FIGURE 88. EMERGENCY VALVE PIPING

0265 00-1
TM 9-2330-330-14&P

GROUP 7203 EMERGENCY VALVE PIPING — Continued 0265 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 7203 VALVES, FITTINGS,


AND LINES

FIG. 88 EMERGENCY VALVE


PIPING

AURE 1 PAOZZ 4730-01-503-0247 79154 VIC75TG04 COUPLING, CLAMP, PIPE ....................... 3


AUR1 2 PFOZZ 1R5C8 M158-4396 PIPE, MAIN ............................................... 1
AUR3 3 PAOZZ 5330-01-081-5070 19207 11670914 GASKET .................................................... 1

TM-CODE 2VE END OF FIGURE

0265 00-2
TM 9-2330-330-14&P

GROUP 7203 MANIFOLD AND FLANGE ASSEMBLY 0266 00

FIGURE 89. MANIFOLD AND FLANGE ASSEMBLY

0266 00-1
TM 9-2330-330-14&P

GROUP 7203 MANIFOLD AND FLANGE ASSEMBLY — Continued 0266 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 7203 VALVES, FITTINGS


AND LINES

FIG. 89 MANIFOLD AND FLANGE


ASSEMBLY

AUSV 1 PAOZZ 5305-00-821-3869 80204 B1821BH038C175N SCREW, CAP,


HEXAGON HEAD 3/8-16 X 1-3/4 .............. 72
AUSB 2 PAOZZ 5310-01-502-8329 1R5C8 9562-0044 NUT, SELF-LOCKING 3/8-16.................... 72
AUSR1 3 PAOZZ 5330-01-081-5070 19207 11670914 GASKET .................................................... 9
AUSE 4 PFOZZ 4730-01-066-0118 19207 11670911 ELBOW,FLANGE ...................................... 1
AUSH 5 PAOOO 4820-01-066-1276 76364 P-2637-2 VALVE, ANGLE ......................................... 1
AUSL 6 PAOZZ 5310-00-654-4537 76364 3116M .NUT, PLAIN, HEXAGON .......................... 1
AUSU 7 PAOZZ 5330-00-889-5483 76364 6593L .PACKING, PREFORMED......................... 3
AUSN 8 PAOZZ 4820-01-060-8981 76364 3812-J-706 .DISK, VALVE............................................ 1
AUSK 9 PAOZZ 5330-01-060-6890 19207 11670915 GASKET .................................................... 2
AUSZ 10 PFOZZ 4730-01-065-7604 19207 11670913 MANIFOLD, DISCHARGE......................... 1
AUST 11 PFOZZ 4730-01-504-8927 05443 20661D FLANGE, BLIND........................................ 1
AUSY 12 PFOZZ 4730-01-503-0245 1R5C8 9001-0036 ADAPTER W/FLANGE .............................. 1
AUSX 13 PFOZZ 5340-01-502-8766 1R5C8 9118-0024 CAP, DUST ............................................... 1
AUS1 14 PAOZZ 4730-01-184-4883 92003 F418BCS COUPLING HALF, QUICK DISC............... 1
AUS3 15 PFOZZ 4730-01-065-9358 14109 11670912 TEE............................................................ 1
AUSC 16 PAOZZ 5310-00-080-6004 96906 MS27183-14 WASHER, FLAT 3/8 .................................. 144
AUSM 17 PAOZZ 5310-01-502-8323 1R5C8 9562-0133 NUT, SELF-LOCKING 1/2-13.................... 15
AUSD 18 PAOZZ 5306-00-174-9462 1R5C8 9738-0015 SCREW, CAP,
HEXAGON HEAD 1/2-13 X 1-1/2 .............. 8
AUSF 19 PAOZZ 5310-01-421-7439 08427 8730000-21 WASHER, FLAT 1/2 .................................. 30
AUSP 20 PAOZZ 5305-00-071-2071 80204 B1821BH050C200N SCREW, CAP,
HEXAGON HEAD 1/2-13 X 2 .................... 7

TM-CODE 2VE END OF FIGURE

0266 00-2
TM 9-2330-330-14&P

GROUP 7203 PUMP PIPING AND RECIRCULATION VALVE ASSEMBLY 0267 00

FIGURE 90. PUMP PIPING AND RECIRCULATION VALVE ASSEMBLY

0267 00-1
TM 9-2330-330-14&P

GROUP 7203 PUMP PIPING AND RECIRCULATION VALVE ASSEMBLY — Continued 0267 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 7203 VALVES, FITTINGS


AND LINES

FIG 90 PUMP PIPING ASSEMBLY

ATDA 1 PAOZZ 4730-01-503-0247 79154 VIC75TG04 COUPLING, PIPE...................................... 1


ATDE 2 PFOZZ 4710-01-506-2883 1R5C8 9596-0474 PIPE, SWEEP ........................................... 1
ATDC 3 PFOZZ 4730-01-508-6130 05443 40342CM TEE ASSEMBLY ....................................... 1
ATDG 4 PAOZZ 5310-01-502-8329 1R5C8 9562-0044 NUT, SELF-LOCKING
HEXAGON 3/8-16...................................... 8
ATDF 5 PAOZZ 5310-00-186-7448 80205 MS15795-14 WASHER,FLAT 3/8 ................................... 16
ATDJ 6 PAOZZ 5305-00-269-3219 80205 MS90725-69 SCREW, CAP, HEXAGON HEAD
3/8-16 X 2-3/4 ............................................ 8
ATDK 7 PAOOO 4930-01-085-2652 19207 11668541 VALVE,MANIFOLD.................................... 1
ATDM 8 PAOZZ 13226 25245AL .HANDWHEEL ........................................... 1
ATDP 9 PAOZZ 13226 9Q5811 .NUT, JAM ................................................. 1
ATDQ 10 PAOZZ 4820-01-124-8894 13226 WV17594ALB .VALVE ASSEMBLY, MANIFOLD ............. 1
ATDS 11 PAOOO 5310-01-417-1045 13226 9Q5807 ..NUT,SELF-LOCKING,HEXAGON ........... 16
ATDU 12 PAOZZ 13226 15265CB ..GASKET .................................................. 1
ATDW 13 PAOZZ 13226 9Q5823 ..SCREW,CAP,HEXAGON HEAD ............. 16
ATDX 14 PAOZZ 4730-01-508-6961 1R5C8 9261-0085 ELBOW, STREET...................................... 1
ATDZ 15 PAOZZ 4820-00-417-1120 72219 32-103-01 VALVE, BALL ............................................ 1
ATD1 16 PAOZZ 4730-01-508-7237 93061 VS215PN-8 NIPPLE, PIPE............................................ 1
ATD3 17 PAOZZ 5305-01-508-6879 39428 92620A798 SCREW, CAP, HEXAGON HEAD
5/8-11 X 1-1/2 ............................................ 2
ATD5 18 PAOZZ 5310-00-823-8803 96906 MS27183-21 WASHER, FLAT 5/8 .................................. 4
ATD7 19 PAOZZ 5310-01-508-6889 1R5C8 9562-0055 NUT, SELF-LOCKING
HEXAGON 5/8-11...................................... 2
ATDB 20 POOZZ 4930-01-085-2652 27966 11668541 MANIFOLD, FUELING............................... 1
ATDD 21 PAOZZ 5330-01-081-5070 19207 11670914 GASKET .................................................... 2
ATDH 22 PAOZZ 1560-00-307-2780 96906 MS29526-2 CAP, FILLER, OPENING........................... 1
ATDL 23 PAOZZ 5305-00-764-2970 96906 MS24667-21 SCREW ..................................................... 1
ATDN 24 PAOZZ 1560-00-949-2087 80205 MS24484-2 ADAPTER, PRESSURE, FUEL................. 1
ATDR 25 PAOZZ 5330-00-875-8288 96906 MS29513-153 PACKING, PREFORMED.......................... 1
ATDT 26 PAOZZ 5310-00-176-6267 96906 MS51922-82 NUT, SELF-LOCKING, HE ........................ 1
ATD2 27 PAOZZ 2530-01-164-7125 19207 12275401 ADAPTER.................................................. 1
ATD4 28 PAOZZ 5330-01-065-8850 19207 11597619 GASKET .................................................... 1
ATD6 29 PAOZZ 2940-01-061-5734 19207 11685880 FILTER, ELEMENT, FLUID ....................... 1

TM-CODE 2VE END OF FIGURE

0267 00-2
TM 9-2330-330-14&P

GROUP 7203 CABINET PIPING 0268 00

FIGURE 91. CABINET PIPING

0268 00-1
TM 9-2330-330-14&P

GROUP 7203 CABINET PIPING — Continued 0268 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 7203 VALVES, FITTINGS


AND LINES

FIG 91 CABINET PIPING

AQGA1 1 PAOZZ 4730-01-503-0247 79154 VIC75TG04 COUPLING, CLAMP, PIPE ....................... 2


AQGC1 2 PFOZZ 1R5C8 M158-4405 PIPE, HOSE REEL TO CABINET ............. 1
AQHW 3 PFOZZ 4730-01-511-5081 79154 VIC75TG03 COUPLING, PIPE, 3 INCH........................ 4
AQGE 4 PFOZZ 1R5C8 M158-4409 PIPE ASSEMBLY BUTTERFLY................ 2
AQGJ1 5 PFOZZ 5330-01-511-1565 1R5C8 9326-0254 GASKET.................................................... 7
AQGM1 7 PFOZZ 1R5C8 M158-4406 PIPE ASSEMBLY BUTTERFLY ............... 2
AQGP1 8 PFOZZ 1R5C8 M158-4407 PIPE, METER TO HOSE .......................... 2
AQGS1 9 PFOZZ 1R5C8 M158-4404 PIPE, REEL TO MANIFOLD ..................... 1
AQKJ 10 PAOZZ 4730-01-511-6206 1R5C8 9142-0273 COUPLING, PIPE ..................................... 2
AQGU1 11 PAOZZ 1R5C8 M158-4399 PIPE, CROSSOVER PUMP...................... 1
AQGY1 12 PAOZZ 1R5C8 M158-4408 PIPE, CROSSOVER TO FILTER.............. 1
AQGZ1 13 PAOZZ 1R5C8 M158-4410 PIPE, BUTTERFLY TO FILTER................ 1

TM-CODE 2VE END OF FIGURE

0268 00-2
TM 9-2330-330-14&P

GROUP 7203 HOSE REEL PIPING 0269 00

FIGURE 92. HOSE REEL PIPING

0269 00-1
TM 9-2330-330-14&P

GROUP 7203 HOSE REEL PIPING — Continued 0269 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 7203 VALVES, FITTINGS,


LINES

FIG. 92 HOSE REEL PIPING

AUMG 1 PFOFF 4730-01-297-3765 00624 AE88011P COUPLING HALF, QUICK


DISCONNECT ........................................... 2
AUMJ 2 XAFZZ 00624 AE88011P-1 .INLET........................................................ 1
AUMK 3 PAFZZ 5331-00-291-7337 19207 8682972 .O-RING ..................................................... 1
AUMN 4 PAFZZ 5360-01-461-5852 0DT23 220153 .SPRING, HELICAL, COMPRESSION ...... 8
AUMQ 5 PAFZZ 5331-00-291-7384 81343 AS29513-133 .O-RING ..................................................... 1
AUMS 6 PAFZZ 5330-01-456-9662 0DT23 220157 .SEAL, PLAIN ............................................ 1
AUMU 7 PAFZZ 2815-01-456-7605 0DT23 220154 .SHAFT, CONTROL ASSEMBLY .............. 1
AUMW 8 PAFZZ 5331-00-248-3840 81343 MS29513-014 .O-RING ..................................................... 2
AUMY 9 PAFZZ 5330-01-456-9663 0DT23 220158 .SEAL, PLAIN ............................................ 1
AUMZ 10 PAFZZ 5331-00-641-0119 81343 AS29513-134 .O-RING ..................................................... 1
AUM1 11 PFFZZ 5305-01-191-4578 96906 MS16997-20L .SCREW, CAP, SOCKET HEAD ............... 4
AUM2 12 PAOOO 5340-01-458-8470 0DT23 47085 .HANDLE, MANUAL CONTROL................ 1
AUM3 13 XAOZZ 0DT23 220142 ..GRIP ........................................................ 1
AUM4 14 XAOZZ 0DT23 220147 ..ARM......................................................... 1
AUM5 15 XAOZZ 0DT23 220145 ..SPRING ................................................... 1
AUM6 16 XAOZZ 0DT23 220204 ..SCREW ................................................... 1
AUM7 17 XAFZZ 0DT23 PL24693C50 .SCREW..................................................... 2
AUM8 18 PFFZZ 3110-01-504-8557 0DT23 220265 .BALL ......................................................... 41
AUM9 19 PAFZZ 5331-00-248-3835 81343 MS29513-010 .O-RING ..................................................... 1
AUNA 20 PAFZZ 5305-00-988-1720 0DT23 MS35206-276 .SCREW, MACHINE .................................. 1
AUNC 21 PAFZZ 5365-01-490-5797 0DT23 220482 .RING, CONNECTING, ROUND................ 1
AUNE 22 PFFZZ 4030-00-431-5537 76691 28-2G .SLEEVE .................................................... 2
AUNG 23 PAFZZ 4010-01-461-0033 0DT23 220201-1-18 .WIRE ROPE ASSEMBLY, SINGLE LEG.. 1
AUNJ 24 PFFZZ 4820-01-503-0710 0DT23 220159-1 .LUG, LONG .............................................. 1
AUNL 25 PFOOO 2910-01-456-2273 0DT23 47062 .CAP, DUST............................................... 1
AUNN 26 PAOZZ 5330-01-433-9203 0DT23 220146 ..SEAL, PLAIN ........................................... 1
AUNQ 27 XAOZZ 0DT23 220162 ..CAP ......................................................... 1
AUNS 28 PAFZZ 2510-01-456-7850 0DT23 220161 .CAP, BUMPER ......................................... 1
AUNU 29 PFFZZ 5330-01-433-9203 0DT23 220146 .SEAL, PLAIN ............................................ 1
AUNW 30 PFFZZ 4820-01-504-8923 0DT23 220159-2 .LUG, SHORT ............................................ 1
AUNY 31 PFFZZ 4820-01-504-8924 0DT23 220334 .RETAINER................................................ 1
AUNZ 32 PFFZZ 3110-01-504-8557 0DT23 220265 .BALL ......................................................... 1
AUN1 33 PAFZZ 5360-01-466-5850 0DT23 220335 .SPRING,HELICAL,COMPRESSION ........ 1
AUN3 34 PAFZZ 5315-01-457-2803 0DT23 220151 .PIN, QUICK RELEASE ............................. 1
AUN5 35 PAFZZ 5360-01-454-1830 0DT23 220149 .SPRING,HELICAL,COMPRESSION ........ 1
AUN7 36 PFFZZ 4820-01-503-0310 0DT23 220163-1 .BODY........................................................ 1
AUN9 37 PAFZZ 5305-01-456-1139 96906 MS16997-24L .SCREW..................................................... 1
AUN8 38 PAFZZ 0DT23 220138-1 .ADAPTER, MALE ..................................... 1

TM-CODE 2VE END OF FIGURE

0269 00-2
TM 9-2330-330-14&P

GROUP 7203 FLOAT INSTALLATION 0270 00

FIGURE 93. FLOAT INSTALLATION

0270 00-1
TM 9-2330-330-14&P

GROUP 7203 FLOAT INSTALLATION — Continued 0270 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 7203 VALVES, FITTINGS,


LINES

FIG. 93 FLOAT INSTALLATION

AAYA 1 PAOZZ 5930-01-514-2439 04034 44233 SWITCH, LIQUID LEVEL .......................... 1


AAYC 2 PAOZZ 5310-00-911-2251 0UU57 4343334-1 WASHER, FLAT 3/8 .................................. 1
AAYE 3 PAOZZ 5975-00-615-9173 56501 5251 BOX,CONNECTOR,ELECT ...................... 1
AAYN 4 MOOZZ 1R5C8 9131-0004 CONDUIT, MAKE FROM
P/N EF3-8 (70510), AS REQUIRED.......... 1

TM-CODE 2VE END OF FIGURE

0270 00-2
TM 9-2330-330-14&P

GROUP 7203 VALVE ASSEMBLY, EMERGENCY 0271 00

FIGURE 94. VALVE ASSEMBLY, EMERGENCY

0271 00-1
TM 9-2330-330-14&P

GROUP 7203 VALVE ASSEMBLY, EMERGENCY — Continued 0271 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 7203 VALVES, LINES AND


FITTINGS

FIG. 94 VALVE ASSEMBLY,


EMERGENCY

AGAA 1 PFOZZ 13226 46186-2 VENT ASSEMBLY .................................... 1


ATEA 2 PFOFF 4820-01-504-6971 0DT23 64174AC VALVE ASSEMBLY, EMERGENCY......... 1
ATEC 3 PAFZZ 5331-00-263-8032 81343 MS29512-10 .O-RING .................................................... 2
ATEG 4 PFFZZ 4820-01-508-7369 0DT23 47097 .VALVE,PILOT .......................................... 1
ATEP 5 PAFZZ 5310-00-773-7624 80205 NAS620C6 .WASHER, FLAT ...................................... 6
ATEQ 6 PAFZZ 5305-00-940-9491 96906 MS35275-230 .SCREW, MACHINE ................................. 6
ATEE 7 PAFZZ 5365-00-278-8803 88044 AN814-10D .PLUG, MACHINE THREAD..................... 1
ATEJ 8 PFFZZ 4820-01-504-6981 07322 4325-366Y .HOUSING ................................................ 1
ATEM 9 PAFZZ 5330-01-239-9430 91069 Q4325 .PACKING, PREFORMED........................ 1
ATE4 10 PAFZZ 0DT23 220453 .WIPE RING.............................................. 1
ATES 11 PAFZZ 5305-00-939-9190 96906 MS35275-265 .SCREW, MACHINE ................................. 8
ATEY 12 PAFZZ 5310-00-933-8120 80204 B27-1 .WASHER ................................................. 8
ATGM1 13 XAFZZ 0DT23 47099 .BONNET .................................................. 1
ATGJ 14 PAFZZ 5331-00-182-3170 81343 AS29513-157 .O-RING .................................................... 1
ATGE 15 PAFZZ 5331-00-733-2208 08179 MS29513112 .O-RING .................................................... 1
ATF9 16 PFFZZ 3040-01-504-7052 0DT23 47095 .SHAFT ASSEMBLY................................. 1
ATEZ 17 PFFZZ 5360-01-504-6975 0DT23 220436 .SPRING ................................................... 8
ATFA 18 PFOFF 4710-01-504-7417 0DT23 47371 .ELBOW ASSEMBLY................................ 1
ATEX 19 PAFZZ 5315-01-493-4685 4X630 863-000625 ..PIN, STRAIGHT, HEADED..................... 2
ATEK 20 PFFZZ 3040-01-508-7390 0DT23 221302 ..LINK .................................................. 2
ATEH 21 PFFZZ 3040-01-508-7384 0DT23 221301 ..SHAFT .................................................. 1
ATEL 22 PAFZZ 5315-00-243-7992 80205 MS24665-103 ..PIN, COTTER ......................................... 2
ATFS 23 PFFZZ 3040-01-504-7419 0DT23 220675 ..CAM .................................................. 1
ATEZ1 24 PAFZZ 5331-01-217-1787 81343 AS29513-353 ..O-RING .................................................. 1
ATEW 25 XAFZZ 0DT23 221303 ..BODY .................................................. 1
ATFM 26 PFFZZ 3040-01-504-7418 0DT23 220686 ..SHAFT .................................................. 1
ATE6 27 PFFZZ 5330-01-019-6879 07322 Q4114-366Y ..PACKING, PREFORMED....................... 1
ATER 28 PFFZZ 3120-01-508-5969 0DT23 220688 ..BUSHING................................................ 1
ATFE 29 PFFZZ 5340-01-504-6980 0DT23 220676 ..LEVER .................................................... 1
ATEU1 30 PFFZZ 13226 GF18153-9 ..PIN, SPRING .......................................... 1
ATEV 31 PAFZZ 5315-00-297-0879 72962 79-048-250-0812 ..PIN, SPRING .......................................... 2
ATET 32 PFFZZ 4030-01-508-7449 39428 30325T27 CLIP, WIRE ROPE ................................... 1
ATE8 33 PAFZZ 1R5C8 9600-0001M PLATE, FUSE ........................................... 1
ATF3 34 PAFZZ 5310-00-857-5548 80205 MS21044D04 .WASHER, FLAT....................................... 8
ATFZ 35 PAFZZ 5310-00-044-3340 19207 8712289 .NUT, SELF LOCKING HEXAGON........... 2
ATF5 36 PAFZZ 5310-00-113-3757 21013 16-161 .NUT,SELF-LOCKING HEXAGON............ 8
ATE9 37 PFFZZ 4820-01-504-6925 0DT23 220458 .BODY ....................................................... 1
ATF1 38 PAFZZ 5305-00-054-5648 96906 MS51957-14 .SCREW, MACHINE ................................. 2

0271 00-2
TM 9-2330-330-14&P

GROUP 7203 VALVE ASSEMBLY, EMERGENCY — Continued 0271 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

ATF7 39 PFFZZ 4730-01-504-7020 0DT23 220431 .SCREEN ................................................... 1


ATE7 40 PFFZZ 4820-01-504-6863 0DT23 220447 .ROD .......................................................... 1
ATE5 41 PFFZZ 5330-01-504-6964 0DT23 220456 .SEAL......................................................... 1
ATE3 42 PAFZZ 5331-00-291-3268 81343 AS29513-248 .GASKET ................................................... 2
ATE1 43 PFFZZ 2540-01-504-6825 0DT23 47096 .PISTON..................................................... 1
ATE2 44 PAFZZ 1R5C8 9326-0191 .GASKET ................................................... 2
ATFE 45 PFFZZ 13226 Q4114-366Y .RING,QUAD.............................................. 1
ATFK 46 PFFZZ 13226 GF21042-4 .NUT .......................................................... 12

TM-CODE 2VE END OF FIGURE

0271 00-3/4blank
TM 9-2330-330-14&P

GROUP 7203 VALVE ASSEMBLY, “B, E, AND F” 0272 00

FIGURE 95. VALVE ASSEMBLY, “B, E, AND F”

0272 00-1
TM 9-2330-330-14&P

GROUP 7203 VALVE ASSEMBLY, “B, E, AND F” — Continued 0272 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 7203 VALVES, FITTINGS,


LINES

FIG. 95 VALVE ASSEMBLY, "B, E


AND F"

ATHA 1 PFOFF 4820-00-766-8191 76364 35551-6-400 VALVE, GATE ........................................... 3


ATHC 2 PAOZZ 5310-00-654-4537 76364 3116M .NUT, PLAIN, HEXAGON .......................... 1
ATHE 3 PAOZZ 5340-01-077-4942 76364 7699-K-C56 .HANDWHEEL ........................................... 1
ATHJ 4 PAFZZ 4730-01-284-6397 76364 2855-N-150 .PACKING NUT ......................................... 1
ATHM 5 PAFZZ 5360-00-653-0395 76364 7013-H-491 .SPRING, HELICAL, COMPRESSION ...... 1
ATHS 6 PAFZZ 5330-00-367-5005 76364 363H .RETAINER, PACKING.............................. 1
ATHY 7 PAFZZ 5330-00-400-3513 76364 65146-K-A993 SPLIT .PACKING.................................................. 3
RING
ATH1 8 PAFZZ 4820-01-095-0938 76364 23194-N-560 .BONNET, VALVE ..................................... 1
ATH3 9 PAFZZ 5305-01-079-6771 76364 4256-L-630 .SCREW, CAP, HEXAGON HEAD ............ 8
ATH5 10 XAFZZ 76364 26344-N .STEM ........................................................ 1
ATH7 11 XAFZZ 76364 3057-N .PULL NUT................................................. 1
ATH9 12 PAFZZ 4820-01-080-3435 76364 84299-N-940 .DISK ASSEMBLY ..................................... 1
ATJA1 13 PAFZZ 5330-00-346-2732 76364 6686N .GASKET ................................................... 1
ATJE 14 XAFZZ 76364 20115-N .BODY ........................................................ 1
ATJJ 15 PAFZZ 5310-01-077-9647 76364 38084-C .WASHER,LOCK ....................................... 8
ATJM1 16 PAFZZ 5310-01-077-9426 76364 3198-C .NUT........................................................... 8

TM-CODE 2VE END OF FIGURE

0272 00-2
TM 9-2330-330-14&P

GROUP 7203 “D” VALVE AND TUBING ASSEMBLY 0273 00

FIGURE 96. “D” VALVE AND TUBING ASSEMBLY

0273 00-1
TM 9-2330-330-14&P

GROUP 7203 “D” VALVE AND TUBING ASSEMBLY — Continued 0273 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 7203 VALVES, LINES AND


FITTINGS

FIG. 96 ”D” VALVE AND TUBING


ASSEMBLY

ATSA1 1 MOOZZ 1R5C8 9881-0006-AR TUBING,NONMETALLIC, 3/8 INCH


MAKE FROM TUBING P/N PFT-6B
(61424), AS REQUIRED............................ 2
ATSE 2 PAOZZ 4730-01-062-2570 93061 68NTA-6-4 ADAPTER, STRAIGHT, PIPE ................... 2
ATSJ 3 PFOZZ 1R5C8 9941-0788 VALVE, BALL ............................................ 1
ATSN 4 PAOZZ 4730-01-244-3552 93061 VS269NTA-6-4 ELBOW, PIPE TO TUBE ........................... 2
ATSK 5 PFOZZ 1R5C8 9291-0054 FILTER,FUEL ............................................ 1
ATSF 6 PAOZZ 1R5C8 9125-0147 CLAMP,CRIMP.......................................... 2

TM-CODE 2VE END OF FIGURE

0273 00-2
TM 9-2330-330-14&P

GROUP 7203 HIGH LEVEL SHUTOFF VALVE 0274 00

FIGURE 97. HIGH LEVEL SHUTOFF VALVE

0274 00-1
TM 9-2330-330-14&P

GROUP 7203 HIGH LEVEL SHUTOFF VALVE — Continued 0274 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 7203 VALVES, LINES AND


FITTINGS

FIG. 97 HIGH LEVEL SHUTOFF


VALVE

AAXF 1 PAOZZ 4730-01-244-3552 93061 VS269NTA-6-4 ELBOW, PIPE TO TUBE ........................... 2


AAXC 2 PFOZZ 5930-01-514-2450 0DT23 64079A VALVE, HIGH LEVEL SHUTOFF .............. 2
AAXD 3 MOOZZ 1R5C8 9881-0006-AR TUBING,NONMETALLIC MAKE FROM
TUBING P/N PFT-6B (61424), AS
REQUIRED................................................ 2

END OF FIGURE

0274 00-2
TM 9-2330-330-14&P

GROUP 7203 VALVE ASSEMBLY, “G” 0275 00

FIGURE 98. VALVE ASSEMBLY, “G”

0275 00-1
TM 9-2330-330-14&P

GROUP 7203 VALVE ASSEMBLY, “G” — Continued 0275 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 7203 VALVES, FITTINGS,


LINES

FIG. 98 VALVE ASSEMBLY, “G”

ATKA 1 PFOFF 4810-01-355-4678 13226 WD404ALB089 VALVE, BUTTERFLY 4 INCH ................... 1


ATKY 2 PAFZZ 5315-01-124-9075 13226 9Q4893 .PIN, SPRING PART OF KIT P/N
WD18404VT .............................................. 2
ATK3 3 PAFZZ 4820-01-133-4121 13226 15913MS .TEM,FLUID VALVE .................................. 1
ATK5 4 PFFZZ 5331-01-134-1982 13226 18141BN .O-RING PART OF KIT P/N WD18404VT . 1
ATK1 5 PAFZZ 4820-01-294-1857 13226 WD1014BN .DISC PART OF KIT P/N WD18404VT ..... 1
ATKE 6 PFFZZ 5340-01-504-7309 13226 26284AL .HANDLE ASSEMBLY............................... 1
ATKC 7 PFFZZ 5305-01-504-7427 13226 9Q5884 .SCREW, CAP ........................................... 2
ATKJ 8 PFFZZ 5340-01-504-7439 13226 17012EY .PLATE, INDEXING ................................... 1
ATKM 9 PAFZZ 5331-01-134-1980 13226 17889BN .O-RING PART OF KIT P/N WD18404VT . 1
ATKS 10 PFFZZ 3040-01-504-7425 13226 27050MS DRIVE SHAFT ........................................... 1

END OF FIGURE

0275 00-2
TM 9-2330-330-14&P

GROUP 7203 VALVE ASSEMBLY, “R AND P” 0276 00

FIGURE 99. VALVE ASSEMBLY, “R AND P”

0276 00-1
TM 9-2330-330-14&P

GROUP 7203 VALVE ASSEMBLY, “R AND P” — Continued 0276 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 7203 VALVES, FITTINGS,


LINES

FIG. 99 VALVE ASSEMBLY, “R”


AND “P”

ATLA1 1 PFOFF 4820-01-504-7438 13226 WD204ALB VALVE, BUTTERFLY 2 INCH ................... 2


ATLY 2 PAFZZ 5315-01-124-9075 13226 9Q4893 .PIN, SPRING PART OF KIT P/N
WD18402BN.............................................. 2
ATL3 3 PFFZZ 3040-01-504-7426 13226 16006MS .BEARING SHAFT..................................... 1
ATL5 4 PFFZZ 5331-01-354-4162 13226 17781BN .O-RING PART OF KIT P/N WD18402BN.
1
ATL1 5 PFFZZ 4820-00-059-9953 13226 WD101-2BN .DISC PART OF KIT P/N WD18402BN ..... 1
ATLE 6 PFFZZ 5340-01-504-7309 13226 26284AL .HANDLE ASSEMBLY............................... 1
ATLC 7 PFFZZ 5305-01-504-7427 13226 9Q5884 .SCREW, CAP ........................................... 2
ATLJ 8 PFFZZ 5340-01-504-7439 13226 17012EY .PLATE, INDEXING ................................... 1
ATLM1 9 PAFZZ 5331-01-134-1980 13226 17889BN .O-RING PART OF KIT P/N WD18402BN.
1
ATLS 10 PFFZZ 3040-01-511-5482 13226 27053MS .DRIVE SHAFT .......................................... 1

TM-CODE 2VE END OF FIGURE

0276 00-2
TM 9-2330-330-14&P

GROUP 7203 VALVE ASSEMBLY, “M” 0277 00

FIGURE 100. VALVE ASSEMBLY, “M”

0277 00-1
TM 9-2330-330-14&P

GROUP 7203 VALVE ASSEMBLY, “M” — Continued 0277 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 7203 VALVES, FITTINGS,


LINES

FIG. 100 VALVE ASSEMBLY, “M”

ATRA1 1 PFOFF 4820-01-508-7855 13226 WD304ALB089 VALVE, BUTTERFLY 3 INCH ................... 1


ATRC 2 PAFZZ 5315-01-124-9075 13226 9Q4893 .PIN, SPRING PART OF KIT P/N
WD18403BN .............................................. 2
ATRE 3 PFFZZ 4820-01-133-4121 13226 15913MS .BEARING SHAFT ..................................... 1
ATRJ 4 PFFZZ 5331-01-134-1982 13226 18141BN .O-RING PART OF KIT P/N WD18403BN . 1
ATRM 5 PAFZZ 4820-00-059-9998 13226 WD101-3BN .DISC PART OF KIT P/N WD18403BN ..... 1
ATRS 6 PFFZZ 5340-01-504-7309 13226 26284AL .HANDLE ASSEMBLY ............................... 1
ATRY 7 PFFZZ 5305-01-504-7427 13226 9Q5884 .SCREW, CAP ........................................... 2
ATR1 8 PFFZZ 5340-01-504-7439 13226 17012EY .PLATE, INDEXING ................................... 1
ATR3 9 PAFZZ 5331-01-134-1980 13226 17889BN .O-RING PART OF KIT P/N WD18403BN . 1
ATR5 10 PFFZZ 3040-01-504-7425 13226 27050MS DRIVE SHAFT ........................................... 1

TM-CODE 2VE END OF FIGURE

0277 00-2
TM 9-2330-330-14&P

GROUP 7204 CONTROL CABLE ASSEMBLIES 0278 00

FIGURE 101. CONTROL CABLE ASSEMBLIES

0278 00-1
TM 9-2330-330-14&P

GROUP 7204 CONTROL CABLE ASSEMBLIES — Continued 0278 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 7204 MISCELLANEOUS


PARTS AND
ACCESSORIES

FIG. 101 CONTROL CABLE


ASSEMBLIES

ATMA 1 PAOZZ 5305-01-506-1119 39428 90316A247 SCREW, CAP, HEXAGON HEAD


#10-24 X 1 ................................................ 8
ATMJ 2 PAOZZ 1R5C8 9965-0034 WASHER, FLAT ....................................... 16
ATMM1 3 PAOZZ 2590-01-054-0253 13226 3560SL LATCH ASSEMBLY, DUMP ..................... 2
ATMN 4 PAOZZ 5306-01-082-0019 13226 9Q1659 .BOLT, U ................................................... 1
ATMB 5 PAOZZ 5310-01-463-4929 39428 91831A011 NUT, SELF-LOCKING, HEXAGON .......... 8
ATMP 6 PAOZZ 4730-00-278-4574 79470 168X6 ADAPTER, STRAIGHT PIPE TO
TUBE ........................................................ 5
ATMQ 7 MOOZZ 1R5C8 9881-0096 TUBING, STAINLESS STEEL MAKE
FROM TUBE P/N TSS375035 (1R5C8),
AS REQUIRED ......................................... 3
ATMR 8 MOOZZ 1R5C8 9117-0121 CABLE,AIRCRAFT MAKE FROM
CABLE P/N WR1562 (5S421),
AS REQUIRED ......................................... 3
ATMF 9 PAOZZ 5305-01-514-2774 39428 92240A551 SCREW, CAP, HEXAGON HEAD ............ 1
ATMG 10 PAOZZ 5310-00-802-4701 80205 MS15795-813 WASHER, FLAT ....................................... 2
ATMC 11 PAOZZ 1640-00-277-1124 29965 20220-3 PULLEY, GROOVE .................................. 1
ATMD 12 PFOZZ 5340-01-508-6911 1R5C8 999-00037 BRACKET. PULLEY ................................. 1
ATML 13 PAOZZ 5310-01-502-8330 1R5C8 9562-0046 NUT, SELF-LOCKING, HEXAGON .......... 1
ATMS 14 PFOOO 5340-01-504-6831 13226 OP9011EY OPERATOR, EMERGENCY CABLE ........ 1
ATNA 15 PFOZZ 5315-01-084-4427 13226 15757ZC .PIN, CLEVIS............................................. 1
ATNE 16 PFOZZ 5315-01-504-6841 13226 9Q5865 .PIN, COTTER........................................... 1
ATN5 17 PFOZZ 5340-01-504-6837 13226 44631EY .LEVER ARM ASSEMBLY ........................ 1
ATN3 18 PFOZZ 3120-01-504-7543 13226 19624EY .BUSHING, REPLACEMENT .................... 1
ATM1 19 PFOZZ 3040-01-504-7825 13226 35659EY-2 .EMERGENCY TRIP LEVER
ASSEMBLY ............................................... 1
ATM5 20 PFOZZ 3040-01-504-7438 13226 27818SL-2 .SHAFT...................................................... 1
ATM3 21 PFOZZ 5306-01-504-7441 13226 9Q1660 .CLAMP, CABLE ....................................... 2
ATM2 22 PFOZZ 5340-01-504-6827 13226 9Q4974 .RING, RETAINING................................... 2
ATNJ 23 PFOZZ 5310-01-077-3663 13226 19724BR .NUT .......................................................... 1
ATNM1 24 PFOZZ 5310-01-504-6843 13226 9Q5808A .NUT, HEXAGON HEAD ........................... 1
ATNS 25 PFOZZ 5307-01-504-6845 13226 20040ZC .BOLT, ADJUSTING.................................. 1
ATNY 26 PFOZZ 5310-01-504-6851 13226 10268ZC .NUT, CLAMPING ..................................... 1
ATM9 27 PFOZZ 3040-01-504-7440 13226 27733EY .LINK ARM ASSEMBLY ............................ 1
ATN1 28 PFOZZ 5340-01-504-6833 13226 9Z4830 .GRIP, HANDLE ........................................ 1
ATMK 29 PAOZZ 5310-01-446-0272 39428 90101A237 NUT, PLAIN, HEXAGON 5/16-18 ............. 4
ATMU 30 PAOZZ 5310-00-625-5756 80205 MS15795-812 WASHER, FLAT 5/16 ............................... 8
ATMY 31 PAOZZ 5305-01-508-6037 39428 93190A583 SCREW, CAP,
HEXAGON HEAD 5/16-18 X 1 ................. 4
ATMX 32 PAOZZ 5305-00-576-5417 80205 MS35307-360 SCREW, CAP,
HEXAGON HEAD 3/8-16 X 1 ................... 2

0278 00-2
TM 9-2330-330-14&P

GROUP 7204 CONTROL CABLE ASSEMBLIES — Continued 0278 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

ATMV 33 PAOZZ 1R5C8 9965-0044 WASHER, FLAT 3/8 .................................. 4


ATMW 34 PAOZZ 5310-01-506-1215 1R5C8 9562-0165 NUT, PLAIN, HEXAGON 3/8 ..................... 2

END OF FIGURE

0278 00-3/4blank
TM 9-2330-330-14&P

GROUP 7204 MISCELLANEOUS PARTS 0279 00

FIGURE 102. MISCELLANEOUS PARTS

0279 00-1
TM 9-2330-330-14&P

GROUP 7204 MISCELLANEOUS PARTS — Continued 0279 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 7204 MISCELLANEOUS


PARTS AND
ACCESSORIES

FIG. 102 MISCELLANEOUS PARTS

AUTB 1 PAOZZ 5310-01-502-8329 1R5C8 9562-0044 NUT, LOCKING ......................................... 34


AUTD 2 PAOZZ 5310-01-312-4960 96906 MS27183-55 WASHER, FLAT ........................................ 52
AUTF 3 PFOZZ 5340-01-502-8776 1R5C8 M311-3211-004 BRACKET, MOUNTING 3 INCH PIPE ...... 1
AUTH 4 PFOZZ 5340-01-502-8777 1R5C8 M311-3221-001 BRACKET, MOUNTING 3 INCH PIPE ...... 1
AUTK 5 PAOZZ 5305-01-406-5528 1R5C8 9738-0014 SCREW, CAP, HEXAGON HEAD ............. 18
AUTM 6 PFOZZ 5340-01-502-8780 1R5C8 M311-3213-001 BRACKET, MOUNTING 4 INCH PIPE ...... 2
AUTP 7 PAOZZ 5306-01-510-2708 1R5C8 9043-0084 BOLT, U..................................................... 4
AUTR 8 PAOZZ 5306-01-009-6675 1R5C8 9043-0127 BOLT, U..................................................... 4
AUTS 9 PFOZZ 5340-01-502-8785 1R5C8 M311-3211-003 BRACKET, MOUNTING 3 INCH PIPE ...... 1
AUTU 10 PFOZZ 5340-01-502-8788 1R5C8 M311-3221-002 BRACKET, MOUNTING 3 INCH PIPE ...... 1
AUTV1 11 PFOZZ 1R5C8 M311-3214 BRACKET, MOUNTING 4 INCH PIPE ...... 1
AUTX 12 PFOZZ 5340-01-502-8790 1R5C8 M311-3212 BRACKET, MOUNTING, BOTTOM
LOAD ......................................................... 1

TM-CODE 2VE END OF FIGURE

0279 00-2
TM 9-2330-330-14&P

GROUP 7638 FIRE EXTINGUISHER BRACKETS 0280 00

FIGURE 103. FIRE EXTINGUISHER BRACKETS

0280 00-1
TM 9-2330-330-14&P

GROUP 7638 FIRE EXTINGUISHER BRACKETS — Continued 0280 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 76 FIRE FIGHTING


EQUIPMENT
COMPONENTS

GROUP 7638 PORTABLE FIRE


FIGHTING
EQUIPMENT

FIG. 103 FIRE EXTINGUISHER


BRACKETS

AAXN 1 PAOZZ 5305-01-406-5528 1R5C8 9738-0014 SCREW, CAP,


HEXAGON HEAD 3/8-16 X 1-1/4 .............. 8
AAXT 2 PAOZZ 5310-01-280-5796 96906 MS27183-57 WASHER, FLAT, 3/8 ................................. 16
AAXW 3 PFOZZ 4210-01-362-5567 03670 30865 BRACKET, FIRE EXTINGUISHER............ 2
AAXZ 4 PAOZZ 5310-01-502-8329 1R5C8 9562-0044 NUT, SELF-LOCKING,
HEXAGON 3/8-16...................................... 8

TM-CODE 2VE END OF FIGURE

0280 00-2
TM 9-2330-330-14&P

GROUP 9120 DECONTAMINATION APPARATUS BRACKET 0281 00

FIGURE 104. DECONTAMINATION APPARATUS BRACKET

0281 00-1
TM 9-2330-330-14&P

GROUP 9120 DECONTAMINATION APPARATUS BRACKET — Continued 0281 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 91 CHEMICAL,
BIOLOGICAL AND
RADIOLOGICAL (CBR)
EQUIPMENT

GROUP 9120 DECONTAMINATION


EQUIPMENT

FIG. 104 DECONTAMINATION


APPARATUS BRACKET

AWAA1 1 PAOZZ 2590-00-473-6331 25022 51-2298 BRACKET,VEHICULAR COMPONENTS. 1


AWAE 2 PAOZZ 5310-01-502-8329 1R5C8 9562-0044 NUT, SELF-LOCKING,
HEXAGON 3/8-16 ..................................... 4
AWAJ 3 PAOZZ 5310-01-280-5796 96906 MS27183-57 WASHER, FLAT, 3/8 ................................ 8
AWAN 4 PAOZZ 5305-01-406-5528 1R5C8 9738-0014 SCREW, CAP,
HEXAGON HEAD 3/8-16 X 1-1/4 ............. 4

TM-CODE 2VE END OF FIGURE

0281 00-2
TM 9-2330-330-14&P

GROUP 9401 REPAIR PARTS KITS 0282 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 9401 REPAIR PARTS KITS

FIG KITS REPAIR PARTS KITS

A1AJ 1 PAOZZ 2530-01-311-8410 78500 A-3105-V-282 PARTS KIT,BRAKE ADJUSTER ............... V


.FITTING, LUBRICATION (1) 17-14
.RETAINER, BUSHING (1) 17-15
.O-RING (2) 17-16
.BUSHING,BRACKET (1) 17-17
.RETAINER,BUSHING (1) 17-18
A1DN 2 PAOZZ 2540-01-502-9571 1R5C8 M035-3134 GUARD,SPLASH,VEHICULAR ................. V
.SCREW,HEX (8) 33-1
.WASHER,FLAT (16) 33-2
.NUT,LOCK (8) 33-3
.BAR,MUDFLAP (2) 33-4
.MUDFLAP,RUBBER (2) 33-5
A1CZ 3 PAFZZ 4820-01-424-9099 13226 WD18402 BN REPAIR KIT,VALVE .................................. V
.PIN,SPRING (2) 101-2
.O-RING (1) 101-4
.DISC (1) 101-5
.O-RING (1) 101-9
A1DS 4 PAFZZ 4820-01-424-6203 13226 WD18403BN PARTS KIT,BUTTERFLY VALVE.............. V
.PIN,SPRING (2) 102-2
.O-RING (1) 102-4
.DISC (1) 102-5
.O-RING (1) 102-9
A1DW 5 PAFZZ 13226 WD18404VT REPAIR KIT,VALVE .................................. V
.PIN,SPRING (2) 100-2
.O-RING (1) 100-4
.DISC (1) 100-5
.O-RING (1) 100-9
A1BA1 6 PAOZZ 2530-01-314-4392 78500 KIT 8000HD PARTS KIT,BRAKE SHOE........................ V
.SPRING,RETURN (4) 16-1
.SPRING,HELICAL (8) 16-3
.BUSHING,ANCHOR PIN (8) 16-5
.PIN,SHOULDER,HEADLESS (8) 16-6
.PIN,RETURN SPRING (8) 16-9
.ROLLER,LINEAR-ROTARY (8) 16-10
.CLIP,TENSION (8) 16-11

0282 00-1
TM 9-2330-330-14&P

GROUP 9401 REPAIR PARTS KITS — Continued 0282 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

A1AA1 7 PAOZZ 2530-01-502-9081 78500 8289 PARTS KIT,BRAKE CAMSHAFT .............. V


.WASHER (2) 17-2
.GASKET (4) 17-3
.RETAINER (2) 17-4
.SCREW,TAPPING (8) 17-5
.WASHER (2) 17-6
.LOCKRING (2) 17-7
.RING,RETAINING (2) 17-8
A1EE 8 PAOZZ 2990-01-504-6529 1R5C8 9596-0468 MUFFLER PIPE ASSEMBLY .................... V
.PIPE,MUFFLER (1) 60-1
.CLAMP,MUFFLER (3) 60-2
.SPACER (1) 60-10
.PIPE,MUFFLER (1) 60-11

TM-CODE 2VE END OF FIGURE

0282 00-2
TM 9-2330-330-14&P

GROUP 9501 BULK MATERIAL 0283 00

(1) (2) (3) (4) (5) (6) (7)


ITEM SMR PART DESCRIPTION AND USABLE ON
PLISN NO. CODE NSN CAGEC NUMBER CODE (UOC) QTY

GROUP 9501 GENERAL USE


STANDARDIZED
PARTS

FIG. BULK BULK MATERIAL

A2DX 1 PAOZZ 1R5C8 TSS375050 CABLE,AIRCRAFT .................................... V


A2DM1 2 PAOZZ 0Y3H3 45116 CHAIN,STEEL ........................................... V
A2EE 3 PAOZZ 1R5C8 9121-0005 CHAIN,STEEL ........................................... V
A2BS 4 PAOZZ 5975-00-941-5035 70510 EF3-8 CONDUIT,ELECTRICAL ........................... V
A2BE1 5 PAOZZ 5975-00-421-1317 09641 LA11 CONDUIT,ELECTRICAL ........................... V
AWBN 6 PAOZZ 5975-01-374-5273 09641 LT-11 CONDUIT,ELECTRICAL ........................... V
A2DC 7 PAOZZ 39428 1120A23 GASKET,SEAL.......................................... V
A2DD1 8 PAOZZ 4720-01-293-4415 79470 H05703 HOSE,NONMETALLIC .............................. V
A2DU 9 PAFZZ 79470 H16910 HOSE,NONMETALLIC .............................. V
A2DV 10 PAFZZ 81343 J844 HOSE,NONMETALLIC .............................. V
A2DD 11 PAOZZ 4720-00-484-5765 24161 4LOLA HOSE,NONMETALLIC .............................. V
A2CW 12 PAOZZ 61125 70650 HOSE,NONMETALLIC .............................. V
A2CM1 13 PAOZZ 5340-01-098-2069 19207 27-W-924 STRAP,WEBBING..................................... V
A2CJ 14 PAOZZ 4720-01-316-4673 61424 PFT-4A TUBING,NONMETALLIC........................... V
A2EJ 15 PAOZZ 4720-01-169-9891 61424 PFT-6B TUBING,NONMETALLIC........................... V
A2EA 16 PAOZZ 4720-01-287-9322 98441 PFT-6B-BLU TUBING,NONMETALLIC........................... V
A2DW1 17 PAOZZ 4720-01-364-3393 98441 PFT-8B-BLU TUBING,NONMETALLIC........................... V
A2CA1 18 PAOZZ 4720-01-448-6041 98441 PFT-8B-RED-500 TUBING,NONMETALLIC........................... V
A2DY 19 PAOZZ 1R5C8 WR1562 TUBING,STEEL......................................... V
A2BJ 20 PAOZZ 6145-00-152-6499 81349 M13486/1-5 WIRE,ELECTRICAL .................................. V
A2DG 21 PAOZZ 58961 WL14-0 WIRE,ELECTRICAL .................................. V
A2DF 22 PAOZZ 58961 WL12-0 WIRE,ELECTRICAL .................................. V
A2AW 23 PAOZZ 1R5C8 9968-0056 WIRE,ELECTRICAL .................................. V
A2AA 24 PAOZZ 1R5C8 9968-0057 WIRE,ELECTRICAL .................................. V
A2DH 25 PAOZZ 1R5C8 9968-0058 WIRE,ELECTRICAL .................................. V

TM-CODE 2VE END OF FIGURE

0283 00-1/2 blank


TM 9-2330-330-14&P

NATIONAL STOCK NUMBER INDEX 0284 00

STOCK NUMBER FIG. ITEM STOCK NUMBER FIG. ITEM

5310-00-009-5661 38 7 5935-00-167-7775 12 6
5315-00-010-3389 18 3 5935-00-167-7775 12 8
4730-00-010-3867 84 20 5935-00-167-7775 13 11
6240-00-013-1282 7 7 5935-00-167-7775 13 16
6240-00-019-0878 7 5 5330-00-172-1919 22 3
5305-00-021-3668 46 6 5330-00-172-1919 22 6
6685-00-022-7988 79 1 5306-00-174-9462 40 1
5310-00-044-3340 94 35 5308-00-174-9462 42 9
5310-00-045-3296 67 2 5306-00-174-9462 61 8
5305-00-050-9233 5 2 5306-00-174-9462 89 18
5305-00-054-5648 94 38 5310-00-176-6267 90 26
4820-00-059-9953 99 5 5331-00-182-3170 94 14
4820-00-059-9998 100 5 5310-00-186-7448 90 5
5305-00-068-0502 66 6 4730-00-188-3513 80 4
5305-00-068-0502 67 11 5325-00-204-5061 17 8
5305-00-068-0510 37 12 5331-00-205-3583 17 16
5305-00-068-0511 33 2 5305-00-207-7669 17 11
5305-00-068-0511 86 5 4730-00-223-9268 84 3
5305-00-069-5583 26 26 5305-00-225-3839 26 1
5305-00-071-2071 89 20 5305-00-225-3839 61 1
5307-00-080-2016 84 7 5310-00-225-6408 39 13
5310-00-080-6004 37 13 5310-00-225-6408 81 2
5310-00-080-6004 39 20 5306-00-225-9089 39 16
5310-00-080-6004 86 3 5306-00-226-4833 85 7
5310-00-080-6004 89 16 2910-00-238-0033 57 3
5330-00-081-5070 88 3 5315-00-243-7992 94 22
5945-00-081-9491 67 16 4730-00-244-9848 22 1
5930-00-084-7570 72 14 5305-00-245-6035 7 3
5310-00-088-1251 66 8 5331-00-248-3835 92 19
5310-00-088-1251 67 12 5331-00-248-3840 92 8
5310-00-113-3757 94 36 3120-00-255-6042 16 5
5935-00-115-2306 10 26 5310-00-261-7340 17 12
5935-00-115-2306 12 2 5331-00-263-8032 94 3
5920-00-131-9915 4 5 5305-00-269-2803 39 19
5999-00-134-5844 34 2 5305-00-269-3211 28 5
6145-00-152-6499 BULK 20 5305-00-269-3211 34 5
5305-00-165-8074 26 7 5305-00-269-3211 35 11
5305-00-165-8074 28 14 5305-00-269-3211 39 8
5310-00-167-0818 9 7 5305-00-269-3211 56 8
5310-00-167-0820 33 3 5305-00-269-3211 84 31
5310-00-167-0820 35 12 5305-00-269-3213 35 22
5310-00-167-0822 26 25 5305-00-269-3219 90 6
5935-00-167-7775 10 13 5310-00-269-4040 31 25
5935-00-167-7775 10 25 2530-00-270-3878 22 4
5935-00-167-7775 11 2 1640-00-277-1124 101 11
5935-00-167-7775 11 7 4730-00-278-4574 101 6

0284 00-1
TM 9-2330-330-14&P

NATIONAL STOCK NUMBER INDEX 0284 00

STOCK NUMBER FIG. ITEM STOCK NUMBER FIG. ITEM

5365-00-278-8803 94 7 5310-00-614-3506 42 8
4730-00-278-9211 54 7 5310-00-614-3506 54 1
5331-00-291-3268 94 42 5310-00-614-3506 59 12
5331-00-291-7337 92 3 5310-00-614-3506 61 9
5331-00-291-7384 92 5 5310-00-614-3506 64 2
3110-00-293-8997 24 3 5975-00-615-9173 93 3
3110-00-293-8998 24 1 3110-00-618-0248 24 7
5315-00-297-0879 94 31 3110-00-618-0249 24 5
1560-00-307-2780 90 22 5310-00-625-5756 35 4
3120-00-322-6430 16 10 5310-00-625-5756 101 30
2940-00-325-4438 54 4 5310-00-637-9541 84 8
5330-00-346-2732 95 13 5310-00-637-9541 86 4
5330-00-367-5005 95 6 5306-00-637-9675 24 15
5330-00-400-3513 95 7 5306-00-637-9675 32 11
2910-00-400-6861 54 12 5306-00-637-9675 32 18
2930-00-407-9270 84 11 5331-00-641-0119 92 10
5310-00-407-9566 85 6 5325-00-641-2800 23 22
4820-00-417-1120 90 15 5360-00-653-0395 95 5
5975-00-421-1317 BULK 5 5310-00-654-4537 89 6
4730-00-427-5121 19 5 5310-00-654-4537 95 2
4730-00-427-5121 21 4 5975-00-655-3136 14 7
4030-00-431-5537 92 22 5310-00-689-3877 4 4
5305-00-432-4252 72 17 5310-00-689-3877 6 4
5330-00-459-2294 50 7 5305-00-701-7628 64 11
2590-00-473-6331 104 1 5305-00-702-4523 9 1
5310-00-481-6481 27 4 4730-00-706-7761 54 11
4720-00-484-5765 BULK 11 5305-00-725-2317 82 3
5340-01-469-7199 80 26 5310-00-725-9479 84 9
2940-00-494-9491 54 5 5305-00-726-2550 81 4
5310-00-496-3676 84 13 5305-00-726-2551 31 9
5310-00-517-4192 7 2 5305-00-726-2553 64 8
2640-00-555-2824 25 4 5305-00-726-2557 31 1
5305-00-576-5417 23 5 5331-00-733-2208 94 15
5305-00-576-5417 37 15 2510-00-741-7585 29 1
5305-00-576-5417 72 10 9905-00-752-4649 10 12
5305-00-576-5417 101 32 9905-00-752-4649 10 17
5305-00-576-5417 26 12 9905-00-752-4649 10 27
5310-00-576-5752 67 17 9905-00-752-4649 11 3
5975-00-578-9364 14 3 9905-00-752-4649 11 8
5320-00-582-3494 80 28 9905-00-752-4649 12 5
5310-00-582-5965 77 2 9905-00-752-4649 12 9
5310-00-595-6057 39 9 9905-00-752-4649 13 10
5310-00-614-3505 47 6 9905-00-752-4649 13 18
5310-00-614-3506 26 6 9905-00-752-4649 74 2
5310-00-614-3506 28 13 9905-00-752-4649 76 3
5310-00-614-3506 40 2 5365-00-753-4865 17 10

0284 00-2
TM 9-2330-330-14&P

NATIONAL STOCK NUMBER INDEX 0284 00

STOCK NUMBER FIG. ITEM STOCK NUMBER FIG. ITEM

5340-00-753-9214 72 11 5310-00-959-1488 39 21
5935-00-754-9083 10 2 5940-00-983-6105 67 3
2990-00-759-3639 59 7 5940-00-983-6105 13 12
5310-00-761-6882 77 1 5310-00-984-3807 39 15
5310-00-763-8905 81 5 5305-00-984-4988 67 19
5305-00-764-2970 90 23 5305-00-984-6206 71 5
4820-00-766-8191 95 1 5305-00-984-6210 67 15
5310-00-773-7624 94 5 5935-00-987-4536 13 2
5330-00-778-7229 80 30 5305-00-988-1720 92 20
5315-00-784-0637 16 9 5305-00-989-7434 72 2
5310-00-802-4701 26 13 5305-00-990-6444 67 1
5310-00-802-4701 28 2 5305-00-993-2738 67 8
5310-00-802-4701 37 6 5305-00-995-3441 79 9
5310-00-802-4701 46 7 5975-00-995-8168 14 5
5310-00-802-4701 61 2 5306-01-009-6675 102 8
5310-00-802-4701 78 6 5310-01-014-4280 31 26
5310-00-802-4701 101 10 5330-01-019-6879 94 27
5310-00-809-4058 66 7 5330-01-024-2311 41 16
5310-00-809-4058 67 10 2610-01-045-3688 25 2
5310-00-809-8546 79 2 5330-01-047-9367 24 8
5310-00-809-8546 72 6 5975-01-050-5705 80 14
5305-00-821-3869 89 1 2590-01-054-0253 101 3
5310-00-823-8803 39 12 4730-01-055-4017 54 9
5310-00-823-8803 81 3 4730-01-055-6082 56 12
5310-00-823-8803 90 18 4330-01-060-3836 80 12
5975-00-833-1776 14 9 5330-01-060-6890 89 9
5975-00-833-1776 76 9 5330-01-060-7266 84 12
5310-00-857-5548 94 34 4320-01-060-7896 84 10
5330-00-875-8288 90 25 4820-01-060-8981 89 8
5310-00-877-5796 72 19 5330-01-060-9610 84 32
5310-00-880-5977 8 2 5330-01-060-9614 84 29
2530-00-886-1103 24 9 2940-01-061-5734 90 29
6210-00-887-8432 7 4 5310-01-061-8727 41 4
5330-00-889-5483 89 7 4730-01-062-2570 96 2
5310-00-893-9914 64 4 4730-01-065-7604 89 10
5310-00-902-6676 72 5 5330-01-065-8850 90 28
5310-00-902-6676 79 3 4730-01-065-9358 89 15
5310-00-911-2251 93 2 6680-01-065-9645 86 6
5310-00-930-9759 75 7 4730-01-066-0118 89 4
5310-00-933-8120 94 12 4820-01-066-1276 89 5
2940-00-934-7989 54 6 6210-01-069-0434 7 6
5305-00-939-9190 94 11 5330-01-071-8179 24 12
5305-00-940-9491 94 6 5340-01-074-8126 54 3
5975-00-941-5035 BULK 4 5310-01-077-3663 101 23
1560-00-949-2087 90 24 5340-01-077-4942 95 3
5360-00-958-1143 72 4 5306-01-077-5119 41 2
5310-00-959-1488 34 3 5310-01-077-6773 41 3

0284 00-3
TM 9-2330-330-14&P

NATIONAL STOCK NUMBER INDEX 0284 00

STOCK NUMBER FIG. ITEM STOCK NUMBER FIG. ITEM

5310-01-077-9426 95 16 5315-01-129-6898 16 6
5310-01-077-9647 95 15 4730-01-132-9426 83 3
5330-01-078-2005 84 15 4820-01-133-4121 98 3
5305-01-079-6771 95 9 4820-01-133-4121 100 3
4820-01-080-3435 95 12 5310-01-133-5373 17 9
5330-01-081-5070 89 3 5331-01-134-1980 98 9
5330-01-081-5070 90 21 5331-01-134-1980 99 9
5306-01-082-0019 101 4 5331-01-134-1980 100 9
5315-01-084-4427 101 15 5331-01-134-1982 98 4
4930-01-085-2652 90 7 5331-01-134-1982 100 4
4930-01-085-2652 90 20 5330-01-134-1986 41 21
4820-01-086-8687 80 3 5365-01-137-7682 84 28
5307-01-088-7388 84 2 5340-01-151-0993 36 40
5307-01-088-7388 84 5 5355-01-154-5198 86 1
5315-01-092-1953 18 4 5305-01-155-4342 86 2
4820-01-095-0938 95 8 5360-01-158-1974 16 3
4730-01-096-9398 79 4 4730-01-161-1301 36 23
5340-01-098-2069 BULK 13 3040-01-161-6611 36 5
5306-01-098-7197 31 19 2530-01-164-7125 90 27
5306-01-098-7198 31 12 4730-01-167-8069 85 3
5310-01-098-7236 31 24 3040-01-167-8118 84 26
5310-01-098-7244 31 17 2520-01-168-6845 84 17
5310-01-098-7245 31 7 4720-01-169-9891 BULK 15
5310-01-098-7246 31 23 5365-01-175-0320 85 2
5310-01-098-7247 31 5 5340-01-175-0564 30 8
5310-01-098-7827 31 8 5340-01-183-1423 72 1
4910-01-100-4984 28 4 4730-01-184-4883 89 14
2510-01-100-7167 31 14 5305-01-187-8757 33 1
2590-01-100-9001 31 13 3110-01-188-0733 84 24
2510-01-100-9270 31 16 5305-01-191-4578 92 11
2520-01-101-0935 31 20 5331-01-217-1787 94 24
2520-01-101-1802 31 3 5310-01-229-6260 01 8
2520-01-101-2551 31 22 5330-01-239-9430 94 9
2510-01-101-2559 31 11 4710-01-240-9431 31 6
2510-01-101-2890 31 15 4820-01-243-9951 82 4
4820-01-106-2210 23 10 4730-01-244-3552 96 4
5305-01-106-9541 39 11 4730-01-244-3552 97 1
5305-01-107-3549 26 20 5305-01-256-5202 80 20
2510-01-114-3209 31 10 6645-01-263-9434 74 8
5310-01-116-4765 24 10 4730-01-271-7981 83 4
5310-01-117-2404 24 11 4730-01-274-1830 79 5
5310-01-121-8521 72 18 2920-01-279-3948 65 1
4820-01-124-8894 90 10 5310-01-280-5795 34 4
5315-01-124-9075 98 2 5310-01-280-5796 32 2
5315-01-124-9075 99 2 5310-01-280-5796 32 12
5315-01-124-9075 100 2 5310-01-280-5796 32 19

0284 00-4
TM 9-2330-330-14&P

NATIONAL STOCK NUMBER INDEX 0284 00

STOCK NUMBER FIG. ITEM STOCK NUMBER FIG. ITEM

5310-01-280-5796 37 2 5305-01-324-8388 62 11
5310-01-280-5796 56 7 5340-01-325-2650 49 7
5310-01-280-5796 64 6 5310-01-325-7141 66 2
5310-01-280-5796 72 9 5305-01-325-8387 75 2
5310-01-280-5796 75 3 5307-01-327-3439 50 10
5310-01-280-5796 87 2 5307-01-327-3439 60 1
5310-01-280-5796 103 2 5340-01-327-3444 51 3
5310-01-280-5796 104 3 5340-01-328-4418 16 11
4730-01-284-6397 95 4 5330-01-328-6090 17 3
4720-01-287-9322 BULK 16 5310-01-332-8236 49 35
4720-01-293-4415 BULK 8 5310-01-332-8236 51 12
4820-01-294-1857 98 5 5365-01-333-5129 49 34
4730-01-297-3765 92 1 5305-01-333-5381 47 4
5310-01-303-3917 9 2 5310-01-340-8352 50 4
5310-01-308-8205 26 2 5310-01-340-8352 53 3
2530-01-311-8410 KITS 1 5310-01-340-8352 60 3
4330-01-312-2797 80 13 5310-01-340-8352 62 8
5310-01-312-4959 4 3 5310-01-340-8352 63 14
5310-01-312-4959 6 3 5305-01-341-2906 62 10
5310-01-312-4960 102 2 5307-01-341-2950 50 6
5340-01-314-2961 18 2 5307-01-341-2950 53 1
2530-01-314-4392 KITS 6 5307-01-341-2950 60 7
5315-01-315-3614 18 6 5307-01-341-2950 62 9
5365-01-316-3300 31 21 5975-01-343-2254 67 5
4720-01-316-4673 BULK 14 5975-01-343-2256 67 6
5315-01-316-7547 30 9 5306-01-347-5921 31 4
2530-01-316-9165 18 1 5310-01-349-0759 24 17
3130-01-317-2625 84 30 5310-01-349-0759 28 11
5330-01-323-5455 48 2 5961-01-350-7227 13 13
5306-01-323-8814 51 13 5330-01-351-7676 50 11
5305-01-323-8927 63 11 5310-01-351-7802 55 4
5305-01-323-8928 63 9 5331-01-354-4162 99 4
5305-01-324-0950 63 13 4810-01-355-4678 98 1
5365-01-324-3425 51 4 5315-01-357-0826 18 7
2940-01-324-5153 49 29 5305-01-359-1367 17 5
5310-01-324-8246 49 22 2530-01-359-8091 17 4
5310-01-324-8246 50 5 5305-01-360-5282 65 15
5310-01-324-8246 53 4 5330-01-362-4994 65 17
5310-01-324-8246 62 7 4210-01-362-5567 103 3
5310-01-324-8325 49 32 4720-01-364-3393 BULK 17
5310-01-324-8334 49 6 6150-01-367-0599 9 5
5310-01-324-8334 49 21 3030-01-367-7487 62 2
5310-01-324-8343 47 3 5310-01-374-1809 9 3
5310-01-324-8343 57 5 5975-01-374-5273 BULK 6
5310-01-324-8343 66 3 3040-01-382-8736 22 2
5305-01-324-8355 49 25 4730-01-384-1441 22 5
5205-01-324-8388 49 1 5310-01-386-3517 26 18

0284 00-5
TM 9-2330-330-14&P

NATIONAL STOCK NUMBER INDEX 0284 00

STOCK NUMBER FIG. ITEM STOCK NUMBER FIG. ITEM

5307-01-389-3445 42 6 5310-01-430-7191 65 3
4330-01-393-5280 80 6 6110-01-431-2271 65 16
4330-01-393-5834 80 11 3110-01-431-4526 65 20
4330-01-393-5835 80 5 5975-01-432-4122 14 2
5310-01-394-3524 82 2 5975-01-432-4122 76 7
5330-01-394-7944 59 11 5330-01-433-9203 92 26
5330-01-394-7944 60 5 5330-01-433-9203 92 29
2590-01-395-0523 48 1 5330-01-433-9474 80 32
5330-01-395-0878 60 2 2930-01-436-2109 49 2
5330-01-398-8741 82 7 4730-01-441-3483 23 17
4730-01-400-3146 20 4 5945-01-441-9279 10 19
5340-01-406-4189 84 4 4820-01-443-1916 23 24
5305-01-406-5528 64 5 5310-01-446-0272 35 3
5305-01-406-5528 3 4 5310-01-446-0272 101 29
5305-01-406-5528 32 1 2815-01-446-2035 47 1
5305-01-406-5528 102 5 6140-01-446-9506 8 10
5305-01-406-5528 103 1 4720-01-448-6041 BULK 18
5305-01-406-5528 104 4 2590-01-450-0304 77 3
5310-01-417-1045 90 11 2990-01-452-7605 50 3
4930-01-420-7874 41 1 2940-01-452-9419 49 28
5930-01-420-9746 72 15 3020-01-452-9472 62 1
5310-01-421-7439 26 19 4720-01-453-2929 49 3
5310-01-421-7439 89 19 4710-01-453-3273 51 14
5340-01-423-0791 80 31 4710-01-453-3278 51 5
5325-01-423-3138 80 29 2815-01-453-4065 63 12
5340-01-423-3255 80 7 5330-01-453-5497 53 8
5310-01-423-3724 80 10 5310-01-453-7080 60 8
5310-01-423-3728 80 25 5310-01-453-7095 63 7
5310-01-423-3729 80 8 5310-01-453-7096 63 5
5310-01-423-3730 80 22 5306-01-453-7232 63 4
5310-01-423-4035 80 9 5305-01-453-7239 49 5
5310-01-423-4036 80 24 5310-01-453-8661 62 4
5330-01-423-9479 80 18 5310-01-453-8664 62 3
5305-01-424-0082 80 21 3020-01-453-9083 62 5
5331-01-424-3860 41 10 5360-01-454-1830 92 35
4820-01-424-6203 KITS 4 5307-01-454-3501 49 20
5920-01-424-6740 80 15 5307-01-454-3503 50 2
5305-01-424-8152 38 6 5307-01-454-3504 60 10
5305-01-424-8152 78 5 5307-01-454-3504 49 27
4820-01-424-9099 KITS 3 5305-01-454-3506 51 2
9905-01-425-2196 80 27 4140-01-454-3508 63 15
5305-01-425-2425 87 1 5307-01-454-3517 66 4
9905-01-425-3750 80 23 4140-01-454-4074 63 8
4330-01-429-5981 80 19 4920-01-455-3224 49 26
5310-01-430-7169 65 2 5340-01-455-3824 63 3
4140-01-430-7170 65 4 5340-01-455-3825 63 2

0284 00-6
TM 9-2330-330-14&P

NATIONAL STOCK NUMBER INDEX 0284 00

STOCK NUMBER FIG. ITEM STOCK NUMBER FIG. ITEM

2930-01-455-7597 49 23 5310-01-482-0431 7 1
5305-01-456-1139 92 37 5305-01-482-4487 32 6
2910-01-456-2273 92 25 6220-01-482-5574 5 1
4730-01-456-5915 23 19 6220-01-482-6113 5 1
2815-01-456-7605 92 7 6220-01-482-9850 6 2
2510-01-456-7850 92 28 3010-01-485-3100 41 25
5330-01-456-9662 92 6 5340-01-486-0635 41 24
5330-01-456-9663 92 9 5310-01-486-4256 41 22
5315-01-457-2803 92 34 5365-01-490-5797 92 21
3030-01-457-8833 64 13 5315-01-493-4685 94 19
5306-01-458-1618 57 6 2530-01-499-3135 17 1
5305-01-458-1622 50 8 2530-01-499-3159 17 1
5305-01-458-1623 49 24 2530-01-499-3170 19 6
5305-01-458-1623 63 6 5310-01-499-3372 17 6
5306-01-458-1625 51 7 5325-01-499-3380 17 7
5306-01-458-1625 55 1 5310-01-499-3382 17 2
5307-01-458-1627 53 9 4730-01-499-3385 17 14
5331-01-458-2589 53 7 3120-01-499-3388 17 17
5310-01-458-4305 53 6 5360-01-499-3396 16 1
5310-01-458-4307 60 4 4810-01-499-3407 19 2
5310-01-458-4309 51 8 5310-01-499-3459 17 13
5310-01-458-4309 55 2 5340-01-499-3481 19 7
5330-01-458-5601 49 30 5310-01-499-3569 8 1
5365-01-458-6645 60 6 5340-01-499-3618 16 4
5340-01-458-7226 47 2 5310-01-499-4209 31 18
5340-01-458-8470 92 12 5340-01-502-8279 26 21
5340-01-458-8586 53 2 5340-01-502-8282 26 23
5340-01-458-8630 63 10 5310-01-502-8283 26 27
4710-01-459-0003 55 5 5340-01-502-8285 26 15
2910-01-459-0148 57 2 5340-01-502-8286 28 1
5340-01-459-1516 53 10 5315-01-502-8308 26 4
5315-01-459-1812 63 1 5310-01-502-8323 26 17
4010-01-461-0033 92 23 5310-01-502-8323 28 12
4730-01-461-1297 49 33 5310-01-502-8323 40 3
5310-01-461-1300 26 24 5310-01-502-8323 42 7
5360-01-461-5852 92 4 5310-01-502-8323 54 13
5310-01-463-4929 9 8 5310-01-502-8323 64 1
5310-01-463-4929 101 5 5310-01-502-8323 89 17
2920-01-463-5526 66 1 5310-01-502-8329 3 2
4730-01-466-4498 56 9 5310-01-502-8329 26 14
5360-01-466-5850 92 33 5310-01-502-8329 28 3
5310-01-467-9965 39 14 5310-01-502-8329 32 3
5925-01-469-0075 67 18 5310-01-502-8329 32 14
6140-01-469-9184 8 10 5310-01-502-8329 32 21
4730-01-470-0091 23 15 5310-01-502-8329 33 8
6620-01-470-6835 74 9 5310-01-502-8329 35 10
5310-01-476-4801 40 17 5310-01-502-8329 37 3

0284 00-7
TM 9-2330-330-14&P

NATIONAL STOCK NUMBER INDEX 0284 00

STOCK NUMBER FIG. ITEM STOCK NUMBER FIG. ITEM

5310-01-502-8329 37 14 5340-01-502-8696 32 10
5310-01-502-8329 39 17 5340-01-502-8696 32 23
5310-01-502-8329 56 6 5340-01-502-8697 35 28
5310-01-502-8329 64 9 5340-01-502-8698 35 13
5310-01-502-8329 72 8 5306-01-502-8710 35 24
5310-01-502-8329 87 3 5340-01-502-8719 35 25
5310-01-502-8329 89 2 5340-01-502-8724 35 26
5310-01-502-8329 90 4 5340-01-502-8729 81 6
5310-01-502-8329 102 1 5340-01-502-8731 35 21
5310-01-502-8329 103 4 6220-01-502-8734 35 9
5310-01-502-8329 104 2 6220-01-502-8737 35 23
5310-01-502-8330 26 8 5340-01-502-8738 39 18
5310-01-502-8330 37 7 5306-01-502-8739 39 3
5310-01-502-8330 38 9 5340-01-502-8741 39 10
5310-01-502-8330 46 8 5340-01-502-8756 81 7
5310-01-502-8330 59 5 5340-01-502-8758 84 19
5310-01-502-8330 61 6 5310-01-502-8759 85 4
5310-01-502-8330 78 7 5305-01-502-8760 85 5
5310-01-502-8330 101 13 5315-01-502-8761 84 25
5340-01-502-8331 28 10 5325-01-502-8762 84 27
5340-01-502-8332 28 9 5310-01-502-8763 84 14
5330-01-502-8335 1 6 5340-01-502-8766 89 13
9330-01-502-8339 1 10 5340-01-502-8776 102 3
5315-01-502-8342 30 1 5340-01-502-8777 102 4
5306-01-502-8344 30 3 5340-01-502-8780 102 6
5310-01-502-8369 30 4 5340-01-502-8785 102 9
5310-01-502-8371 30 6 5340-01-502-8788 102 10
5305-01-502-8411 1 7 5340-01-502-8790 102 12
5305-01-502-8415 1 5 2530-01-502-9081 KITS 7
4930-01-502-8434 34 1 2510-01-502-9161 27 1
5340-01-502-8463 32 15 2540-01-502-9185 39 2
5310-01-502-8467 24 14 5940-01-502-9386 1 1
5340-01-502-8528 32 22 5940-01-502-9388 1 9
5340-01-502-8547 81 1 6680-01-502-9390 1 4
5340-01-502-8659 26 16 5975-01-502-9391 1 3
5340-01-502-8661 26 5 5365-01-502-9393 1 2
5340-01-502-8662 26 11 3130-01-502-9395 17 15
5340-01-502-8663 26 10 3130-01-502-9445 17 18
5340-01-502-8666 33 5 6150-01-502-9447 19 3
5340-01-502-8667 33 9 6150-01-502-9449 19 8
5340-01-502-8667 35 20 6680-01-502-9521 77 4
5340-01-502-8673 33 13 5365-01-502-9523 84 33
6210-01-502-8676 33 4 5365-01-502-9551 19 4
6210-01-502-8677 33 15 4730-01-502-9555 19 1
5340-01-502-8681 35 16 2510-01-502-9566 26 9
5340-01-502-8689 35 27 2590-01-502-9569 26 3

0284 00-8
TM 9-2330-330-14&P

NATIONAL STOCK NUMBER INDEX 0284 00

STOCK NUMBER FIG. ITEM STOCK NUMBER FIG. ITEM

2540-01-502-9571 32 5 5306-01-504-6498 8 16
2540-01-502-9571 KITS 2 2910-01-504-6509 56 5
2541-01-502-9576 26 22 5340-01-504-6510 59 4
2590-01-502-9582 30 10 5340-01-504-6525 40 10
3040-01-502-9794 30 5 2990-01-504-6529 KITS 8
2805-01-502-9885 50 9 2990-01-504-6529 59 9
3020-01-502-9926 85 1 2510-01-504-6535 40 12
2540-01-502-9942 32 13 2510-01-504-6539 40 13
2540-01-502-9947 32 20 5340-01-504-6540 40 4
2510-01-503-0241 33 11 2510-01-504-6545 40 14
4710-01-503-0243 35 19 5340-01-504-6553 40 5
4730-01-503-0244 84 21 2510-01-504-6558 40 6
4730-01-503-0245 89 12 2510-01-504-6565 40 24
4730-01-503-0247 75 10 2510-01-504-6588 40 22
4730-01-503-0247 88 1 2510-01-504-6592 40 25
4730-01-503-0247 90 1 2540-01-504-6825 94 43
4730-01-503-0247 91 1 5340-01-504-6827 101 22
2510-01-503-0304 33 6 5340-01-504-6831 101 14
2510-01-503-0307 33 7 5340-01-504-6833 101 28
2510-01-503-0309 33 12 5340-01-504-6837 101 17
4820-01-503-0310 92 36 5315-01-504-6841 101 16
2510-01-503-0313 33 10 5310-01-504-6843 101 24
2530-01-503-0331 15 1 5307-01-504-6845 101 25
2540-01-503-0396 32 17 5310-01-504-6851 101 26
2540-01-503-0413 32 9 5305-01-504-6855 84 18
4030-01-503-0447 29 2 5331-01-504-6856 84 23
4030-01-503-0447 39 5 5340-01-504-6861 38 8
4030-01-503-0447 42 4 4820-01-504-6863 94 40
4030-01-503-0537 39 4 5320-01-504-6880 44 1
4820-01-503-0710 92 24 5320-01-504-6880 45 1
2510-01-503-0716 31 2 5320-01-504-6880 46 2
6625-01-503-1773 2 1 7690-01-504-6901 45 9
5340-01-504-2879 40 23 4820-01-504-6925 94 37
5925-01-504-6095 67 14 7690-01-504-6947 45 10
5310-01-504-6132 16 8 7690-01-504-6952 45 8
9390-01-504-6187 43 1 5330-01-504-6964 94 41
5340-01-504-6258 61 7 4820-01-504-6971 94 2
5340-01-504-6269 61 11 5360-01-504-6975 94 17
5340-01-504-6273 61 3 5340-01-504-6980 94 29
5340-01-504-6277 61 5 4820-01-504-6981 94 8
5340-01-504-6388 61 12 4730-01-504-7020 94 39
5340-01-504-6391 61 13 3040-01-504-7052 94 16
5340-01-504-6407 37 9 5340-01-504-7309 98 6
5340-01-504-6407 67 4 5340-01-504-7309 99 6
5340-01-504-6422 67 9 5340-01-504-7309 100 6
2990-01-504-6476 61 4 5340-01-504-7321 38 1

0284 00-9
TM 9-2330-330-14&P

NATIONAL STOCK NUMBER INDEX 0284 00

STOCK NUMBER FIG. ITEM STOCK NUMBER FIG. ITEM

5340-01-504-7331 38 3 3130-01-506-0787 65 12
5315-01-504-7332 38 4 5340-01-506-0985 64 10
5315-01-504-7332 38 11 5977-01-506-1001 65 18
5315-01-504-7333 38 5 5340-01-506-1011 75 14
5315-01-504-7333 38 12 5340-01-506-1023 75 20
4710-01-504-7417 94 18 6685-01-506-1061 79 8
3040-01-504-7418 94 26 5340-01-506-1076 3 5
3040-01-504-7419 94 23 5305-01-506-1081 65 5
3040-01-504-7425 98 10 5310-01-506-1087 65 6
3040-01-504-7425 100 10 5305-01-506-1119 6 1
3040-01-504-7426 99 3 5305-01-506-1119 9 6
5305-01-504-7427 98 7 5305-01-506-1119 101 1
5305-01-504-7427 99 7 6685-01-506-1151 79 7
5305-01-504-7427 100 7 5310-01-506-1215 23 8
3040-01-504-7438 101 20 5310-01-506-1215 101 34
4820-01-504-7438 99 1 6150-01-506-1260 12 1
5340-01-504-7439 98 8 6150-01-506-1271 12 7
5340-01-504-7439 99 8 6150-01-506-1279 11 1
5340-01-504-7439 100 8 6150-01-506-1286 11 6
3040-01-504-7440 101 27 3020-01-506-1289 64 12
5306-01-504-7441 101 21 6150-01-506-1300 68 2
5975-01-504-7503 37 8 5940-01-506-1319 8 11
5975-01-504-7503 67 13 5940-01-506-1319 68 1
6160-01-504-7515 8 3 5940-01-506-1319 69 2
6160-01-504-7523 8 4 4710-01-506-1776 75 1
5940-01-504-7527 8 5 4730-01-506-1798 56 1
5940-01-504-7527 8 13 4730-01-506-1815 56 2
6160-01-504-7532 40 26 4730-01-506-1838 56 4
6110-01-504-7539 3 1 5330-01-506-1859 73 2
3120-01-504-7543 101 18 4730-01-506-1946 56 10
5340-01-504-7798 40 15 4730-01-506-2006 21 3
5340-01-504-7802 40 20 4730-01-506-2006 23 16
5340-01-504-7810 40 8 4730-01-506-2048 23 3
5340-01-504-7814 40 9 4730-01-506-2074 23 20
3040-01-504-7825 101 19 4730-01-506-2095 23 21
5340-01-504-8556 32 4 5940-01-506-2488 68 9
3110-01-504-8557 92 18 5940-01-506-2490 8 12
3110-01-504-8557 92 32 5940-01-506-2490 68 11
4820-01-504-8923 92 30 5940-01-506-2490 69 7
4820-01-504-8924 92 31 5940-01-506-2497 8 14
4730-01-504-8927 89 11 5940-01-506-2500 69 8
5340-01-506-0543 64 7 5940-01-506-2500 76 4
5340-01-506-0554 64 3 5940-01-506-2504 8 6
5340-01-506-0567 64 14 5940-01-506-2504 8 8
5925-01-506-0593 67 20 5940-01-506-2504 70 1
3130-01-506-0783 65 8 4720-01-506-2578 23 2

0284 00-10
TM 9-2330-330-14&P

NATIONAL STOCK NUMBER INDEX 0284 00

STOCK NUMBER FIG. ITEM STOCK NUMBER FIG. ITEM

4820-01-506-2586 23 7 5940-01-508-5912 69 4
5940-01-506-2589 8 9 5940-01-508-5912 71 6
5940-01-506-2589 68 3 5940-01-508-5912 74 1
5940-01-506-2589 68 7 5940-01-508-5912 76 5
5940-01-506-2596 70 3 5940-01-508-5919 13 19
4310-01-506-2601 23 6 5940-01-508-5925 10 18
5975-01-506-2618 14 8 5940-01-508-5931 69 3
6150-01-506-2626 74 4 5940-01-508-5931 76 1
6150-01-506-2635 74 7 3120-01-508-5969 94 28
4810-01-506-2637 75 15 5340-01-508-5979 35 5
6150-01-506-2638 74 6 5315-01-508-5988 35 7
5305-01-506-2643 73 7 4730-01-508-5999 79 6
4730-01-506-2676 23 12 5305-01-508-6013 47 5
4730-01-506-2680 23 11 4010-01-508-6020 35 8
4730-01-506-2684 23 13 5305-01-508-6037 35 6
4710-01-506-2702 73 1 5305-01-508-6037 101 31
4730-01-506-2707 73 3 2510-01-508-6055 42 10
2530-01-506-2721 24 2 2510-01-508-6055 42 12
2530-01-506-2738 24 16 2590-01-508-6058 30 7
5340-01-506-2787 37 4 4730-01-508-6074 71 1
5340-01-506-2838 37 10 4730-01-508-6130 90 3
5340-01-506-2859 46 9 5305-01-508-6135 40 16
4710-01-506-2883 90 2 5310-01-508-6136 40 18
5340-01-506-2895 46 5 5340-01-508-6208 9 4
5340-01-506-2901 46 11 5305-01-508-6246 4 2
5340-01-506-2928 46 4 5340-01-508-6682 72 16
7690-01-506-2946 46 1 5340-01-508-6874 42 1
6220-01-506-2956 43 3 5305-01-508-6879 90 17
6220-01-506-2958 43 2 5310-01-508-6889 90 19
4730-01-506-3267 83 1 5330-01-508-6904 42 3
2530-01-506-3298 20 1 5340-01-508-6906 42 2
6130-01-506-3502 4 1 5340-01-508-6911 101 12
2530-01-507-8611 24 13 5310-01-508-6918 78 3
5920-01-508-4243 4 6 5310-01-508-6921 78 4
5930-01-508-4255 71 3 5340-01-508-6937 37 11
5930-01-508-4257 71 4 5340-01-508-6940 82 1
5306-01-508-5764 24 6 4730-01-508-6961 90 14
5310-01-508-5774 32 8 4730-01-508-7237 82 5
5305-01-508-5775 27 2 4730-01-508-7237 90 16
5305-01-508-5889 27 3 4820-01-508-7369 94 4
5340-01-508-5897 35 1 3040-01-508-7384 94 21
5340-01-508-5902 35 2 3040-01-508-7390 94 20
5310-01-508-5907 27 5 4030-01-508-7449 94 32
5310-01-508-5907 47 7 4820-01-508-7765 83 2
5310-01-508-5908 20 3 4730-01-508-7806 83 5
6680-01-508-5909 74 10 4820-01-508-7855 100 1

0284 00-11
TM 9-2330-330-14&P

NATIONAL STOCK NUMBER INDEX 0284 00

STOCK NUMBER FIG. ITEM STOCK NUMBER FIG. ITEM

6680-01-509-3963 78 1 3020-20-000-5216 36 30
5306-01-510-2708 46 10 3040-20-000-5217 36 12
5306-01-510-2708 75 19 3020-20-000-5218 36 39
5306-01-510-2708 102 7 3020-20-000-5220 36 22
5306-01-510-4972 30 11 3020-20-000-5221 36 21
9515-01-510-5881 49 31 4730-20-000-5222 36 25
2530-01-510-6121 25 3 4730-20-000-5223 36 15
5331-01-510-6944 41 17 4730-20-000-5224 36 17
5330-01-510-7082 33 14 5340-20-000-5228 36 38
5330-01-511-1565 91 5 5340-20-000-5230 36 19
4730-01-511-5081 91 3 5340-20-000-5231 36 8
3040-01-511-5482 99 10 5315-20-000-5233 36 13
2510-01-511-5621 40 7 5305-20-000-5234 36 14
4730-01-511-6206 91 10 5330-20-000-5235 36 24
2910-01-511-8382 53 5 5306-20-000-5237 36 11
5305-01-512-0581 54 2 5305-20-000-5238 36 33
5305-01-512-0581 59 13 5305-20-000-5239 36 34
4010-01-514-2386 28 6 5310-20-000-5240 36 4
5930-01-514-2439 93 1 5305-20-000-5241 36 28
5930-01-514-2442 73 4 5305-20-000-5242 36 27
5930-01-514-2450 97 2 5305-20-000-5243 36 18
5310-01-514-2751 73 6 5331-20-000-5244 36 16
5305-01-514-2774 101 9 5310-20-000-5246 36 2
4730-01-514-5670 23 18 5310-20-000-5247 36 7
4820-01-517-3465 21 2 5310-20-000-5251 36 3
9905-01-517-8477 46 3 5310-20-000-5254 36 26
9905-01-518-0032 45 7 4930-20-000-5262 36 35
9905-01-518-0033 45 4 4930-20-000-5263 36 9
9905-01-518-0034 45 3 5365-20-000-5272 36 10
9905-01-518-0035 45 2 5365-20-000-5273 36 6
9905-01-518-0036 45 6 5365-20-000-5275 36 29
9905-01-518-1227 44 6 5365-20-000-5276 36 20
9905-01-518-1228 44 5 5975-20-000-5281 36 31
9905-01-518-1229 44 2 6105-20-000-5286 36 32
9905-01-518-1230 44 3 5945-20-000-5324 36 37
9905-01-518-1231 44 4 5930-20-000-5328 36 36
9905-01-518-1232 44 8 4930-20-000-5356 36 1
9905-01-518-1233 44 7 5320-99-807-2969 38 2
9905-01-518-3264 45 5 5320-99-807-2969 61 14
5305-01-523-0373 85 9
4330-01-524-9490 80 1
2530-01-526-8495 16 2
2530-01-527-4609 25 1
2930-15-148-1969 49 4
2805-15-148-1970 60 9
2920-15-155-5288 50 1

0284 00-12
TM 9-2330-330-14&P

PART NUMBER INDEX 0285 00

CAGEC PART NUMBER NSN FIG ITEM

53867 0.001.363.113 2920-01-463-5526 66 1


2X179 0000-N6E 2805-01-502-9885 50 9
2X179 0000-P1E 5930-01-508-4255 71 3
2X179 0000-Z1Q 5930-01-508-4257 71 4
83590 003958-001 86 8
26919 004-003081-042 5310-01-014-4280 31 26
1R5C8 005-4062-036 5340-01-504-7331 38 3
1R5C8 005-4062-042 5340-01-504-6388 61 12
83590 006618-002 86 7
17454 01070-0281ITEM06-15 5305-01-406-5528 64 5
17454 0107-0281ITEM06-15 5305-01-406-5528 3 4
1R5C8 021-2732 5340-01-504-8556 32 4
24975 0344209B15 5305-01-360-5282 65 15
96952 035-2994 75 4
87405 055285 5330-00-778-7229 80 30
87405 055705-05 4820-01-086-8687 80 3
1R5C8 067-0581-001 6680-01-509-3963 78 1
1R5C8 067-418-014 78 2
13548 07240 6220-01-482-9850 6 2
13548 07406 6220-01-482-6113 5 1
13548 07407 6220-01-482-5574 5 1
1UYK1 100 4810-01-506-2637 75 15
1UYK1 100-0001 4820-01-106-2210 23 10
0BUN9 100002S 5340-01-423-0791 80 31
0BUN9 100101 4330-01-393-5834 80 11
0BUN9 100103 4330-01-429-5981 80 19
16476 100222 6645-01-263-9434 74 8
16476 100262 6620-01-470-6835 74 9
98343 10028 5330-00-172-1919 22 3
98343 10028 5330-00-172-1919 22 6
0BUN9 100396 5330-01-433-9474 80 32
0BUN9 100397 5330-01-423-9479 80 18
0BUN9 100398 80 16
0BUN9 100400 9905-01-425-3750 80 23
0BUN9 100401 9905-01-425-2196 80 27
92967 10060-01 5306-01-098-7197 31 19
73402 102-0404 4730-01-466-4498 56 9
13226 10268ZC 5310-01-504-6851 101 26
92967 10273-00 5310-01-098-7244 31 17
24975 103-48 5977-01-506-1001 65 18
92967 10376-00 5306-01-347-5921 31 4
73402 104-0304 4730-01-506-1838 56 4
92967 10608-00 2510-01-101-2890 31 15
24975 107-103 4140-01-430-7170 65 4
16476 107646 6680-01-508-5909 74 10
81435 1084-12CHC 5975-01-504-7503 37 8
81435 1084-12CHC 5975-01-504-7503 67 13

0285 00-1
TM 9-2330-330-14&P

PART STOCK NUMBER INDEX — Continued 0285 00

CAGEC PART NUMBER NSN FIG ITEM

1R5C8 108-6110-1 13 1
1R5C8 108-6110-2 10 1
1R5C8 108-6110-3 13 14
1R5C8 108-6110-4 10 14
1R5C8 108-6110-5 10 20
1R5C8 108-6110-5-1 10 21
1R5C8 108-6110-5-2 10 22
1R5C8 108-6110-5-3 10 23
1R5C8 108-6110-5-4 10 24
19207 10936691 2990-00-759-3639 59 7
3D6E9 10-X-1421 5305-01-359-1367 17 5
08302 11028 5310-00-481-6481 27 4
63576 110700 4820-01-517-3465 21 2
24975 111-34 3130-01-506-0783 65 8
24975 111-35 65 9
24975 111-40 3130-01-506-0787 65 12
39428 1120A23 BULK 7
24975 112-74 65 11
24975 113-46 65 10
92967 11357-00 5365-01-316-3300 31 21
24975 114-164 65 7
24975 114-255 65 19
92967 11513-03 5310-01-499-4209 31 18
19207 11597619 5330-01-065-8850 90 28
19207 11668089 5340-01-074-8126 54 3
19207 11668541 4930-01-085-2652 90 7
27966 11668541 4930-01-085-2652 90 20
19207 11670911 4730-01-066-0118 89 4
14109 11670912 4730-01-065-9358 89 15
19207 11670913 4730-01-065-7604 89 10
19207 11670914 5330-01-081-5070 89 3
19207 11670914 5330-01-081-5070 90 21
19207 11670914 5330-00-081-5070 88 3
19207 11670915 5330-01-060-6890 89 9
19207 11685880 2940-01-061-5734 90 29
49181 1177860 39 7
2X179 11LD626-3 2815-01-446-2035 47 1
24975 120-111 5310-01-506-1087 65 6
35510 120-128 5310-01-430-7169 65 2
35510 120-129 5310-01-430-7191 65 3
24975 120-153 5305-01-506-1081 65 5
30389 1201PG-1-A-2L-0/100 6685-00-022-7988 79 1
35510 120-26 65 13
35510 120-289 65 14
78500 1205-Q-2123 5330-01-328-6090 17 3
78500 1205X726 5331-00-205-3583 17 16
78500 1218G85 5315-00-784-0637 16 9
3D6E9 1225B496 3120-00-255-6042 16 5

0285 00-2
TM 9-2330-330-14&P

PART STOCK NUMBER INDEX — Continued 0285 00

CAGEC PART NUMBER NSN FIG ITEM

78500 1225-R-1058 3120-01-499-3388 17 17


19207 12275401 2530-01-164-7125 90 27
19207 12275418 5340-01-508-6682 72 16
19207 12275456 5340-01-183-1423 72 1
19207 12275562-5 81 8
3D6E9 1229-B-1848 5310-01-133-5373 17 9
3D6E9 1229-R-4100 5310-01-499-3382 17 2
3D6E9 1229-S-4101 5310-01-499-3372 17 6
3D6E9 1229-T-4102 5325-01-499-3380 17 7
19207 12476065 85 8
13445 1251 5935-00-987-4536 13 2
08108 1252 6240-00-019-0878 7 5
78500 1259-N-274 5315-01-129-6898 16 6
1UYK1 1300 6625-01-503-1773 2 1
49181 13005 5305-01-424-8152 38 6
49181 13005 5305-01-424-8152 78 5
97403 13219E0462 5975-01-050-5705 80 14
97403 13228E17721 5330-01-398-8741 82 7
2X179 1400.135 48 4
38205 14224 5331-20-000-5244 36 16
72452 1459-246 5310-00-088-1251 66 8
72452 1459-246 5310-00-088-1251 67 12
13226 15265CB 90 12
13226 15757ZC 5315-01-084-4427 101 15
13226 15913MS 4820-01-133-4121 98 3
13226 15913MS 4820-01-133-4121 100 3
13226 16006MS 3040-01-504-7426 99 3
21013 16-161 5310-00-113-3757 94 36
64104 162284 5930-00-084-7570 72 14
93061 164PMT-6 4730-01-456-5915 23 19
06721 16626 4720-01-506-2578 23 2
79470 168X6 4730-00-278-4574 101 6
93061 169PMT-6-6 4730-01-470-0091 23 15
93061 169PMTNS-4-4 4730-01-506-3267 83 1
93061 169PMTNS-8-4 4730-01-506-2676 23 12
13226 17012EY 5340-01-504-7439 98 8
13226 17012EY 5340-01-504-7439 99 8
13226 17012EY 5340-01-504-7439 100 8
2X179 1760-032 5306-01-453-7232 63 4
2X179 1770-006 5305-01-458-1622 50 8
2X179 1770-056 5305-01-458-1623 49 24
2X179 1770-056 5305-01-458-1623 63 6
13226 17781BN 5331-01-354-4162 99 4
2X179 1780.003 48 8
2X179 1780.004 5306-01-458-1618 57 6
73402 178-0303 4730-01-055-6082 56 12
73402 178-0404 4730-01-506-1815 56 2

0285 00-3
TM 9-2330-330-14&P

PART STOCK NUMBER INDEX — Continued 0285 00

CAGEC PART NUMBER NSN FIG ITEM

13226 17889BN 5331-01-134-1980 98 9


13226 17889BN 5331-01-134-1980 99 9
13226 17889BN 5331-01-134-1980 100 9
93061 179PMTNS-8-4 4730-01-506-2680 23 11
13226 18141BN 5331-01-134-1982 98 4
13226 18141BN 5331-01-134-1982 100 4
2X179 1901.031 51 11
2X179 1901-032 5306-01-458-1625 51 7
2X179 1901-032 5306-01-458-1625 55 1
2X179 1901-048 4730-01-508-6074 71 1
13226 19624EY 3120-01-504-7543 101 18
13226 19724BR 5310-01-077-3663 101 23
78500 19X1084 5315-01-357-0826 18 7
3D6E9 19X127 5315-01-315-3614 18 6
0BUN9 200020 4330-01-393-5835 80 5
0BUN9 200021 80 17
0BUN9 200025 4330-01-393-5280 80 6
0BUN9 200082 5310-01-423-4036 80 24
0BUN9 200083 5310-01-423-3730 80 22
0BUN9 200084 5310-01-423-3728 80 25
0BUN9 200254 5305-01-256-5202 80 20
0BUN9 200266 5305-01-424-0082 80 21
0BUN9 200272 5310-01-423-4035 80 9
0BUN9 200273 5310-01-423-3724 80 10
0BUN9 200274 5310-01-423-3729 80 8
0BUN9 200277 5325-01-423-3138 80 29
13226 20040ZC 5307-01-504-6845 101 25
76364 20115-N 95 14
29965 20220-3 1640-00-277-1124 101 11
05443 20661D 4730-01-504-8927 89 11
A1212 2100.056 2920-15-155-5288 50 1
25567 21672-529 5305-01-502-8760 85 5
25567 21672-597 5305-01-504-6855 84 18
2X179 2175.046 2910-00-238-0033 57 3
93061 218P-12 5365-01-502-9551 19 4
26405 22010 5940-00-983-6105 67 3
0DT23 220138-1 92 38
0DT23 220159-2 4820-01-504-8923 92 30
0DT23 220163-1 4820-01-503-0310 92 36
0DT23 220201-1-18 4010-01-461-0033 92 23
0DT23 220142 92 13
0DT23 220145 92 15
0DT23 220146 5330-01-433-9203 92 26
0DT23 220146 5330-01-433-9203 92 29
0DT23 220147 92 14
0DT23 220149 5360-01-454-1830 92 35
0DT23 220151 5315-01-457-2803 92 34

0285 00-4
TM 9-2330-330-14&P

PART STOCK NUMBER INDEX — Continued 0285 00

CAGEC PART NUMBER NSN FIG ITEM

0DT23 220153 5360-01-461-5852 92 4


0DT23 220154 2815-01-456-7605 92 7
0DT23 220157 5330-01-456-9662 92 6
0DT23 220158 5330-01-456-9663 92 9
0DT23 220159-1 4820-01-503-0710 92 24
0DT23 220161 2510-01-456-7850 92 28
0DT23 220162 92 27
0DT23 220204 92 16
0DT23 220265 3110-01-504-8557 92 18
0DT23 220265 3110-01-504-8557 92 32
0DT23 220334 4820-01-504-8924 92 31
0DT23 220335 5360-01-466-5850 92 33
0DT23 220431 4730-01-504-7020 94 39
0DT23 220436 5360-01-504-6975 94 17
0DT23 220447 4820-01-504-6863 94 40
0DT23 220453 94 10
0DT23 220456 5330-01-504-6964 94 41
0DT23 220458 4820-01-504-6925 94 37
0DT23 220482 5365-01-490-5797 92 21
0DT23 220675 3040-01-504-7419 94 23
0DT23 220676 5340-01-504-6980 94 29
0DT23 220686 3040-01-504-7418 94 26
0DT23 220688 3120-01-508-5969 94 28
78500 2210-D-6868 2530-01-499-3135 17 1
3D6E9 2210-D-6869 2530-01-499-3159 17 1
0DT23 221301 3040-01-508-7384 94 21
0DT23 221302 3040-01-508-7390 94 20
0DT23 221303 94 25
1S0R6 2229101 24 4
1K2S2 224464 5305-01-506-2643 73 7
3D6E9 2258-Q-615 5360-01-158-1974 16 3
3D6E9 2258-W-803 5360-01-499-3396 16 1
1K2S2 229182 5310-01-514-2751 73 6
1K2S2 229215 73 11
78500 2297-B-5046 4730-01-499-3385 17 14
1S0R6 2308709 2530-01-506-2738 24 16
94222 23-10-11-12 5360-00-958-1143 72 4
76364 23194-N-560 4820-01-095-0938 95 8
13445 24063 5945-00-081-9491 67 16
2X179 2440.034 3030-01-457-8833 64 13
2X179 2440-034 3030-01-367-7487 62 2
25567 2474-GA 5330-01-060-7266 84 12
A1212 2486.046 2805-15-148-1970 60 9
25567 25227-363 5331-01-504-6856 84 23
25567 25227-689 5330-01-060-9610 84 32
13226 25245AL 90 8
25567 25271-207 5330-01-078-2005 84 15
70485 2564 5325-00-641-2800 23 22

0285 00-5
TM 9-2330-330-14&P

PART STOCK NUMBER INDEX — Continued 0285 00

CAGEC PART NUMBER NSN FIG ITEM

25567 2605-X-14010 4320-01-060-7896 84 10


13226 26284AL 5340-01-504-7309 98 6
13226 26284AL 5340-01-504-7309 99 6
13226 26284AL 5340-01-504-7309 100 6
76364 26344-N 95 10
13226 27050MS 3040-01-504-7425 98 10
13226 27050MS 3040-01-504-7425 100 10
13226 27053MS 3040-01-511-5482 99 10
7X677 274707 5305-01-187-8757 33 1
2X179 276.3616.018 5340-01-327-3444 51 3
2X179 276.4670.014 5310-01-324-8325 49 32
2X179 276.5400.046 5365-01-324-3425 51 4
2X179 277.6300.018 5365-01-458-6645 60 6
13226 27733EY 3040-01-504-7440 101 27
13226 27818SL-2 3040-01-504-7438 101 20
19207 27-W-924 5340-01-098-2069 BULK 13
1K2S2 28116034 73 12
76691 28-2G 4030-00-431-5537 92 22
76364 2855-N-150 4730-01-284-6397 95 4
06853 291452 4730-01-400-3146 20 4
98897 299223 4730-00-188-3513 80 4
1R5C8 2AHOOKSS 4030-01-503-0447 29 2
1R5C8 2AHOOKSS 4030-01-503-0447 39 5
1R5C8 2AHOOKSS 4030-01-503-0447 42 4
45152 2GL765 2530-01-359-8091 17 4
10001 2Z24PC421 5306-00-637-9675 24 15
0BUN9 300008 5340-01-423-3255 80 7
0BUN9 300009 4330-01-312-2797 80 13
13445 30172-15 5925-01-469-0075 67 18
13445 30172-30 5925-01-506-0593 67 20
1S0R6 3018503 5306-01-508-5764 24 6
13226 3029SL 5306-01-077-5119 41 2
13226 3030-BR 5310-01-061-8727 41 4
64565 3030TA3-1260 2530-01-506-3298 20 1
13226 3031-SL 5310-01-077-6773 41 3
39428 30325T27 4030-01-508-7449 94 32
65824 303-444-04 75 16
13226 3036SL262 41 5
65824 304-200-01 75 17
76364 3057-N 95 11
03670 30865 4210-01-362-5567 103 3
1UYK1 3100 5940-01-502-9386 1 1
38205 310211 3040-01-161-6611 36 5
3D6E9 3105-B-210 5340-01-328-4418 16 11
3D6E9 3105-U-281 3130-01-502-9445 17 18
3D6E9 3105-V-282 3130-01-502-9395 17 15
76364 3116M 5310-00-654-4537 89 6
76364 3116M 5310-00-654-4537 95 2

0285 00-6
TM 9-2330-330-14&P

PART STOCK NUMBER INDEX — Continued 0285 00

CAGEC PART NUMBER NSN FIG ITEM

13226 3119BN 5330-01-024-2311 41 16


25567 31343-039 15991 5307-01-088-7388 84 2
25567 31343-039 15991 5307-01-088-7388 84 5
38205 314080-RED 5330-20-000-5235 36 24
1UYK1 3150 6680-01-502-9390 1 4
25567 31512-024 5310-01-502-8763 84 14
79470 3152X6 4730-00-427-5121 19 5
79470 3152X6 4730-00-427-5121 21 4
25567 31551-001 15990 5365-01-175-0320 85 2
38205 316998 3020-20-000-5216 36 30
38205 316999 3020-20-000-5221 36 21
39428 3196T26 4910-01-100-4984 28 4
76364 3198-C 5310-01-077-9426 95 16
72219 32-103-01 4820-00-417-1120 90 15
38205 323058M 3020-20-000-5220 36 22
38205 323075 4730-20-000-5222 36 25
38205 323083 4730-20-000-5223 36 15
38205 323207 5365-20-000-5273 36 6
38205 323361ANZ 4730-20-000-5224 36 17
38205 323807 5365-20-000-5275 36 29
2X179 3240.018 5310-01-324-8246 49 22
2X179 3240.018 5310-01-324-8246 50 5
2X179 3240.018 5310-01-324-8246 53 4
2X179 3240.018 5310-01-324-8246 62 7
24975 3244392S01 5330-01-362-4994 65 17
79142 324757-001 5355-01-154-5198 86 1
38205 326100-10X11 4930-20-000-5263 36 9
38205 326250-25X11X0.94 5340-20-000-5231 36 8
38205 326250-25X11X2.5 5340-20-000-5230 36 19
38205 326488 5365-20-000-5276 36 20
38205 326460P-9.25 3040-20-000-5217 36 12
38205 326468P-10 5306-20-000-5237 36 11
38205 326475-10 5365-20-000-5272 36 10
38205 326905 3020-20-000-5218 36 39
3D6E9 3264-A-1457 5340-01-499-3618 16 4
38205 327078 4730-01-161-1301 36 23
2X179 3300.227 48 5
26151 330-3009 5330-01-071-8179 24 12
2X179 3350.077 2815-01-453-4065 63 12
339P0161-083009 SH D
1E255 5945-01-441-9279 10 19
IT31
28488 3401 5975-00-655-3136 14 7
28488 3402 5975-00-833-1776 14 9
28488 3402 5975-00-833-1776 76 9
28488 3404 5975-00-578-9364 14 3
2X179 3440.049 2910-01-459-0148 57 2
28488 3441 5975-01-506-2618 14 8
28488 3442 5975-01-432-4122 14 2

0285 00-7
TM 9-2330-330-14&P

PART STOCK NUMBER INDEX — Continued 0285 00

CAGEC PART NUMBER NSN FIG ITEM

28488 3442 5975-01-432-4122 76 7


76364 35551-6-400 4820-00-766-8191 95 1
13226 3560BN 5330-01-134-1986 41 21
13226 3560SL 2590-01-054-0253 101 3
13226 35659EY-2 3040-01-504-7825 101 19
2X179 3586.060 57 7
37260 360268 5340-01-151-0993 36 40
2X179 3630.05 51 15
76364 363H 5330-00-367-5005 95 6
38205 366060-10 5340-20-000-5228 36 38
38205 366150-25X10Z 4930-20-000-5262 36 35
38205 370018 5945-20-000-5324 36 37
38205 370024 6105-20-000-5286 36 32
38205 370200 5975-20-000-5281 36 31
38205 370210 5930-20-000-5328 36 36
2X179 3740.043 2940-01-452-9419 49 28
25567 37J 5310-00-496-3676 84 13
83338 3/8-16X1 5305-01-425-2425 87 1
76364 38084-C 5310-01-077-9647 95 15
76364 3812-J-706 4820-01-060-8981 89 8
25567 38263-507 100 10 2520-01-168-6845 84 17
25567 38272-319 84 16
25567 38322-214 10010 3130-01-317-2625 84 30
25567 38513-406 17030 3040-01-167-8118 84 26
25567 38546-003 3020-01-502-9926 85 1
25567 38683-207 5330-01-060-9614 84 29
58536 39TB10 5940-00-983-6105 13 12
11083 3S4488 5305-00-245-6035 7 3
8K828 3SC 5340-01-508-6874 42 1
8K828 3TR 5330-01-508-6904 42 3
13226 4015BN 5331-01-510-6944 41 17
13226 4015TS 5331-01-424-3860 41 10
13226 4020EPDM 3010-01-485-3100 41 25
6N299 4021600 2910-00-400-6861 54 12
05443 40342CM 4730-01-508-6130 90 3
13226 4117ALEY 41 8
13226 4118BN 41 7
13226 4122MS 41 13
05869 4197500-032 5310-00-809-8546 79 2
0KMP4 4204089 6685-01-506-1151 79 7
49181 42310 5306-01-502-8739 39 3
76364 4256-L-630 5305-01-079-6771 95 9
05573 42768 5305-01-523-0373 85 9
0KMP4 4306148 6685-01-506-1061 79 8
07322 4325-366Y 4820-01-504-6981 94 8
0UU57 4343334-1 5310-00-911-2251 93 2
3D6E9 441 032 809 0 6150-01-502-9447 19 3

0285 00-8
TM 9-2330-330-14&P

PART STOCK NUMBER INDEX — Continued 0285 00

CAGEC PART NUMBER NSN FIG ITEM

25567 44165-003 4730-01-167-8069 85 3


2X179 4420.019 5330-01-395-0878 60 2
04034 44233 5930-01-514-2439 93 1
13226 44631EY 5340-01-504-6837 101 17
78500 449 328 110 0 6150-01-502-9449 19 8
2X179 4500.079 5330-01-394-7944 59 11
2X179 4500.079 5330-01-394-7944 60 5
0Y3H3 45116 BULK 2
89346 453283 5305-00-990-6444 67 1
13226 46186-2 94 1
2X179 4620.060 51 10
13445 46206-04 5940-01-508-5919 13 19
2X179 4670-058 71 2
2X179 4670.107 52 4
0DT23 47062 2910-01-456-2273 92 25
0DT23 47085 5340-01-458-8470 92 12
0DT23 47095 3040-01-504-7052 94 16
0DT23 47096 2540-01-504-6825 94 43
0DT23 47097 4820-01-508-7369 94 4
0DT23 47099 94 13
0DT23 47371 4710-01-504-7417 94 18
1S0R6 4819001 2530-01-506-2721 24 2
25567 48271-094 5340-01-406-4189 84 4
24161 4LOLA 4720-00-484-5765 BULK 11
0BUN9 500005S 80 2
2X179 5000.3617.021 5340-01-325-2650 49 7
79142 503648-001 5305-01-155-4342 86 2
13548 50840 5975-01-343-2254 67 5
13548 50842 5975-01-343-2256 67 6
25022 51-2298 2590-00-473-6331 104 1
19205 5174192 5310-00-517-4192 07 2
0FBD6 52106005 16 7
2A592 5-2106-00BU 5925-01-504-6095 67 14
28548 5228623 4730-00-244-9848 22 1
1R5C8 5243 67 7
56501 5251 5975-00-615-9173 93 3
08108 53 6240-00-013-1282 7 7
0FBD6 55752004 5310-01-504-6132 16 8
2X179 560.4420.020 5330-01-351-7676 50 11
45152 5903AX 5305-00-984-6210 67 15
11083 5P7128 5305-01-107-3549 26 20
10125 6006 4730-01-502-9555 19 1
26151 610-0065 2590-01-450-0304 77 3
2X179 625.2486.043 2990-01-452-7605 50 3
2X179 625.2569.372 5340-01-455-3824 63 3
2X179 625.2655.032 5340-01-458-8586 53 2
2X179 625.4431.069 5330-01-453-5497 53 8
2X179 625.4490.086 5330-00-459-2294 50 7

0285 00-9
TM 9-2330-330-14&P

PART STOCK NUMBER INDEX — Continued 0285 00

CAGEC PART NUMBER NSN FIG ITEM

2X179 625.4775.422 2930-15-148-1969 49 4


2X179 625.5066.055 5340-01-458-8630 63 10
2X179 625.5066.056 4140-01-454-3508 63 15
2X179 625.5066.061 4140-01-454-4074 63 8
2X179 625.6370.137 9515-01-510-5881 49 31
2X179 625.6429.047 5340-01-458-7226 47 2
2X179 625.6585.079 2910-01-511-8382 53 5
2X179 625.6660.028 5340-01-455-3825 63 2
2X179 625.6927.073 3020-01-452-9472 62 1
2X179 625.7200.167 5340-01-459-1516 53 10
2X179 625.8545.271 2930-01-455-7597 49 23
2X179 625.9718.113 62 6
2X179 625.9895.055 5315-01-459-1812 63 1
87405 640269 4330-01-060-3836 80 12
0DT23 64079A 5930-01-514-2450 97 2
0DT23 64174AC 4820-01-504-6971 94 2
13226 6496ALB117 41 18
26151 650-0598 6680-01-502-9521 77 4
65146-K-A993 SPLIT
76364 5330-00-400-3513 95 7
RING
76364 6593L 5330-00-889-5483 89 7
2X179 6615.104 52 3
13226 6654AL 41 11
13226 6657AL117 41 15
76364 6686N 5330-00-346-2732 95 13
13226 6688SL 41 6
13226 6778SL 41 20
2X179 6780-070 5307-01-458-1627 53 9
94894 684-4 4820-01-443-1916 23 24
93061 68NTA-6-4 4730-01-062-2570 96 2
2X179 6975.134 3020-01-453-9083 62 5
19207 6TMF/TYPEII 6140-01-446-9506 8 10
19207 6TMF/TYPEIII 6140-01-469-9184 8 10
57661 70-103-01 4820-01-243-9951 82 4
76364 7013-H-491 5360-00-653-0395 95 5
61125 70650 BULK 12
19207 7417585 2510-00-741-7585 29 1
91840 7523 5307-01-389-3445 42 6
19207 7524649 9905-00-752-4649 10 12
19207 7524649 9905-00-752-4649 10 17
19207 7524649 9905-00-752-4649 10 27
19207 7524649 9905-00-752-4649 11 3
19207 7524649 9905-00-752-4649 11 8
19207 7524649 9905-00-752-4649 12 5
19207 7524649 9905-00-752-4649 12 9
19207 7524649 9905-00-752-4649 13 10
19207 7524649 9905-00-752-4649 13 18
19207 7524649 9905-00-752-4649 74 2
19207 7524649 9905-00-752-4649 76 3

0285 00-10
TM 9-2330-330-14&P

PART STOCK NUMBER INDEX — Continued 0285 00

CAGEC PART NUMBER NSN FIG ITEM

19207 7534865 5365-00-753-4865 17 10


19207 7539214 5340-00-753-9214 72 11
2X179 7565.011 48 7
13445 75904-01 5930-01-420-9746 72 15
90031 761-847 5310-00-763-8905 81 5
76364 7699-K-C56 5340-01-077-4942 95 3
19207 7750101 5325-00-204-5061 17 8
72962 79-048-250-0812 5315-00-297-0879 94 31
OGRW8 79A SET@150LIQUID 4820-01-508-7765 83 2
67634 80-CLIP 5340-01-506-2928 46 4
67634 80SM97 9905-01-517-8477 46 3
92967 814-00 2590-01-100-9001 31 13
92967 817-00 5310-01-098-7245 31 7
39428 81839A029 5310-01-374-1809 9 3
78500 8289 2530-01-502-9081 KITS 7
13226 8297ALEY 41 19
2X179 832.7350.007 2930-01-436-2109 49 2
19207 8330729 5305-00-993-2738 67 8
92967 836-00 5310-01-098-7236 31 24
92967 837-00 5310-01-098-7246 31 23
2X179 8400.139 52 5
92967 841-00 5310-01-098-7827 31 8
76364 84299-N-940 4820-01-080-3435 95 12
92967 849-01 2520-01-101-1802 31 3
25567 84B1-(11LD626-3)/S1 84 1
25567 8543 15990 5365-01-137-7682 84 28
2X179 8545.610 52 2
4X630 863-000625 5315-01-493-4685 94 19
19207 8682972 5331-00-291-7337 92 3
19207 8712289 5310-00-044-3340 94 35
19207 8712289-6 5310-00-225-6408 39 13
19207 8712289-6 5310-00-225-6408 81 2
19207 8712289-9 5310-00-930-9759 75 7
19207 8724257 5935-00-754-9083 10 2
08427 8730000-21 5310-01-421-7439 26 19
08427 8730000-21 5310-01-421-7439 89 19
2X179 8760.090 57 4
25567 882A 14000 2930-00-407-9270 84 11
25567 8881 84 6
41885 88881 5310-01-349-0759 24 17
41885 88881 5310-01-349-0759 28 11
92967 891-00 2520-01-101-0935 31 20
92967 895-00 5310-01-098-7247 31 5
92967 898-00 2520-01-101-2551 31 22
24975 8LHA-3071P 2920-01-279-3948 65 1
24975 8RG3030 6110-01-431-2271 65 16
1R5C8 9001-0036 4730-01-503-0245 89 12
92967 900-50 2510-01-503-0716 31 2
39428 9009A031 5310-01-386-3517 26 18

0285 00-11
TM 9-2330-330-14&P

PART STOCK NUMBER INDEX — Continued 0285 00

CAGEC PART NUMBER NSN FIG ITEM

39428 90101A038 5310-01-508-5908 20 3


39428 90101A237 5310-01-446-0272 35 3
39428 90101A237 5310-01-446-0272 101 29
39428 90107A032 5310-01-476-4801 40 17
39428 90312A64 4010-01-508-6020 35 8
39428 90316A247 5305-01-506-1119 6 1
39428 90316A247 5305-01-506-1119 9 6
39428 90316A247 5305-01-506-1119 101 1
2X179 9032.064 2590-01-395-0523 48 1
2X179 904.2175.040 2940-01-324-5153 49 29
2X179 904.4730.533 5330-01-458-5601 49 30
1R5C8 9043-0012 5306-01-502-8710 35 24
1R5C8 9043-0084 5306-01-510-2708 46 10
1R5C8 9043-0084 5306-01-510-2708 75 19
1R5C8 9043-0084 5306-01-510-2708 102 7
1R5C8 9043-0127 5306-01-009-6675 102 8
39428 90715A011 5310-01-482-0431 7 1
39428 90715A032 5310-01-508-6136 40 18
39428 90715A145 5310-01-508-5774 32 8
6N299 910164 5310-00-045-3296 67 2
1R5C8 9117-0003 61 17
1R5C8 9117-0121 101 8
1R5C8 9117-0140 58 1
1R5C8 9118-0024 5340-01-502-8766 89 13
1R5C8 9118-0159 56 13
2X179 9.1200.015 5330-01-323-5455 48 2
2X179 9.1200.087 5331-01-458-2589 53 7
1R5C8 9121-0005 BULK 3
1R5C8 9121-0005-24 42 5
1R5C8 9121-0005-AR 29 3
1R5C8 9121-0019 39 6
1R5C8 9125-0116 42 11
1R5C8 9125-0146 4730-01-506-1946 56 10
1R5C8 9125-0147 4730-01-506-1798 56 1
1R5C8 9125-0147 96 6
39428 91257A826 5305-01-508-6013 47 5
1R5C8 9131-0004 14 6
1R5C8 9131-0004 93 4
1R5C8 9131-0005 14 1
1R5C8 9131-0005-AR 76 8
1R5C8 9131-0006 14 4
1R5C8 9133-0083 5940-01-508-5912 69 4
1R5C8 9133-0083 5940-01-508-5912 71 6
1R5C8 9133-0083 5940-01-508-5912 74 1
1R5C8 9133-0083 5940-01-508-5912 76 5
1R5C8 9133-0084 5940-01-506-2596 70 3
1R5C8 9133-0085 5940-01-506-2488 68 9
1R5C8 9133-0086 5940-01-506-2490 8 12
1R5C8 9133-0086 5940-01-506-2490 68 11

0285 00-12
TM 9-2330-330-14&P

PART STOCK NUMBER INDEX — Continued 0285 00

CAGEC PART NUMBER NSN FIG ITEM

1R5C8 9133-0086 5940-01-506-2490 69 7


1R5C8 9133-0088 5940-01-506-1319 8 11
1R5C8 9133-0088 5940-01-506-1319 68 1
1R5C8 9133-0088 5940-01-506-1319 69 2
1R5C8 9133-0089 5940-01-504-7527 8 5
1R5C8 9133-0089 5940-01-504-7527 8 13
1R5C8 9133-0091 5940-01-506-2589 8 9
1R5C8 9133-0091 5940-01-506-2589 68 3
1R5C8 9133-0091 5940-01-506-2589 68 7
1R5C8 9133-0093 5940-01-506-2504 8 6
1R5C8 9133-0093 5940-01-506-2504 8 8
1R5C8 9133-0093 5940-01-506-2504 70 1
1R5C8 9133-0096 5940-01-508-5931 69 3
1R5C8 9133-0096 5940-01-508-5931 76 1
1R5C8 9133-0097 5940-01-506-2500 69 8
1R5C8 9133-0097 5940-01-506-2500 76 4
1R5C8 9133-0098 5940-01-506-2497 8 14
1R5C8 9137-0045 6160-01-504-7515 8 3
1R5C8 9142-0206 4730-01-508-5999 79 6
1R5C8 9142-0273 4730-01-511-6206 91 10
2X179 9.1755.002 5305-01-454-3506 51 2
2X179 9.1770.001 5305-01-453-7239 49 5
2X179 9.1770.002 5305-01-324-0950 63 13
39428 91773A829 72 12
2X179 9.1780.007 5305-01-333-5381 47 4
39428 91831A011 5310-01-463-4929 9 8
39428 91831A011 5310-01-463-4929 101 5
2V507 91831A030 5310-01-499-3569 8 1
2X179 9.1901.029 5306-01-323-8814 51 13
2X179 9195.104 48 6
01365 92007A1255 5310-01-467-9965 39 14
39428 92146A029 5310-01-229-6260 1 8
39428 92186A673 5305-01-508-6135 40 16
1R5C8 9222-0310 9905-01-518-1233 44 7
1R5C8 9222-0312 9905-01-518-0035 45 2
1R5C8 9222-0313 9905-01-518-1230 44 3
1R5C8 9222-0314 9905-01-518-0033 45 4
1R5C8 9222-0316 7690-01-504-6952 45 8
1R5C8 9222-0317 9905-01-518-1228 44 5
1R5C8 9222-0318 9905-01-518-0032 45 7
1R5C8 9222-0320 9905-01-518-1231 44 4
1R5C8 9222-0321 9905-01-518-1229 44 2
1R5C8 9222-0322 9905-01-518-1232 44 8
1R5C8 9222-0324 9905-01-518-1227 44 6
1R5C8 9222-0327 7690-01-504-6901 45 9
1R5C8 9222-0328 7690-01-504-6947 45 10
1R5C8 9224-0001 5310-01-508-6921 78 4
39428 92240A551 5305-01-514-2774 101 9

0285 00-13
TM 9-2330-330-14&P

PART STOCK NUMBER INDEX — Continued 0285 00

CAGEC PART NUMBER NSN FIG ITEM

1R5C8 9227-0010 5340-01-502-8689 35 27


1R5C8 9227-0012 5340-01-502-8724 35 26
1R5C8 9229-0001 54 8
39428 92390A231 5315-01-504-7333 38 5
39428 92390A231 5315-01-504-7333 38 12
1R5C8 9261-0085 4730-01-508-6961 90 14
39428 92620A798 5305-01-508-6879 90 17
1R5C8 9291-0054 96 5
1R5C7 9292-0129 49 8
39428 93075A245 5305-01-508-6246 4 2
39428 93190A583 5305-01-508-6037 35 6
39428 93190A583 5305-01-508-6037 101 31
39428 93190A593 5305-01-482-4487 32 6
2X179 9.3203.015 5310-01-453-8664 62 3
2X179 9.3203.093 5310-01-458-4305 53 6
2X179 9.3240.032 5310-01-325-7141 66 2
2X179 9.3240.163 5310-01-458-4307 60 4
1R5C8 9326-0191 94 44
1R5C8 9326-0252 61 15
1R5C8 9326-0254 75 6
1R5C8 9326-0254 5330-01-511-1565 91 5
1R5C8 9326-0262 5330-01-510-7082 33 14
2X179 9330.024 48 3
2X179 9373.002 55 3
2X179 9375.165 4710-01-453-3278 51 5
2X179 9375.167 4710-01-453-3273 51 14
2X179 9375.281 51 6
2X179 9375.660 51 9
2X179 9375-855 4710-01-459-0003 55 5
1R5C8 9378-0039 23 25
1R5C8 9380-0314 6150-01-506-1300 68 2
1R5C8 9380-0315 6150-01-506-2626 74 4
1R5C8 9380-0316 6150-01-506-2635 74 7
1R5C8 9380-0317 6150-01-506-2638 74 6
1R5C8 9380-0318 6150-01-506-1279 11 1
1R5C8 9380-0318-1 11 5
1R5C8 9380-0318-2 11 4
1R5C8 9380-0319 6150-01-506-1260 12 1
1R5C8 9380-0319-1 12 3
1R5C8 9380-0319-2 12 4
1R5C8 9380-0320 6150-01-506-1271 12 7
1R5C8 9380-0320-1 12 11
1R5C8 9380-0320-2 12 10
1R5C8 9380-0321 6150-01-506-1286 11 6
1R5C8 9380-0321-1 11 10
1R5C8 9380-0321-2 11 9
1R5C8 9389-0015 4030-01-503-0537 39 4
1R5C8 9392-0219 54 10

0285 00-14
TM 9-2330-330-14&P

PART STOCK NUMBER INDEX — Continued 0285 00

CAGEC PART NUMBER NSN FIG ITEM

1R5C8 9392-0219 56 3
1R5C8 9392-0220 56 11
1R5C8 9395-0043 2530-01-507-8611 24 13
24617 9419476 5310-00-984-3807 39 15
2X179 9.4670.058 5310-01-332-8236 49 35
2X179 9.4670.058 5310-01-332-8236 51 12
2X179 9.4670.059 5310-01-351-7802 55 4
2X179 9.4670.061 5310-01-458-4309 51 8
2X179 9.4670.061 5310-01-458-4309 55 2
2X179 9485.083 49 10
2X179 9485.176 4720-01-453-2929 49 3
2X179 9485.177 4920-01-455-3224 49 26
2X179 9571.229 51 1
13548 98107 9390-01-504-6187 43 1
1R5C8 9543-0036 2540-01-502-9571 32 5
1R5C8 9562-0009 5310-01-508-6918 78 3
1R5C8 9562-0044 5310-01-502-8329 3 2
1R5C8 9562-0044 5310-01-502-8329 26 14
1R5C8 9562-0044 5310-01-502-8329 28 3
1R5C8 9562-0044 5310-01-502-8329 32 3
1R5C8 9562-0044 5310-01-502-8329 32 14
1R5C8 9562-0044 5310-01-502-8329 32 21
1R5C8 9562-0044 5310-01-502-8329 33 8
1R5C8 9562-0044 5310-01-502-8329 35 10
1R5C8 9562-0044 5310-01-502-8329 37 3
1R5C8 9562-0044 5310-01-502-8329 37 14
1R5C8 9562-0044 5310-01-502-8329 39 17
1R5C8 9562-0044 5310-01-502-8329 56 6
1R5C8 9562-0044 5310-01-502-8329 64 9
1R5C8 9562-0044 5310-01-502-8329 72 8
1R5C8 9562-0044 5310-01-502-8329 87 3
1R5C8 9562-0044 5310-01-502-8329 89 2
1R5C8 9562-0044 5310-01-502-8329 90 4
1R5C8 9562-0044 5310-01-502-8329 102 1
1R5C8 9562-0044 5310-01-502-8329 103 4
1R5C8 9562-0044 5310-01-502-8329 104 2
1R5C8 9562-0046 5310-01-502-8330 26 8
1R5C8 9562-0046 5310-01-502-8330 37 7
1R5C8 9562-0046 5310-01-502-8330 38 9
1R5C8 9562-0046 5310-01-502-8330 46 8
1R5C8 9562-0046 5310-01-502-8330 59 5
1R5C8 9562-0046 5310-01-502-8330 61 6
1R5C8 9562-0046 5310-01-502-8330 78 7
1R5C8 9562-0046 5310-01-502-8330 101 13
1R5C8 9562-0049 61 10
1R5C8 9562-0055 5310-01-508-6889 90 19
1R5C8 9562-0133 5310-01-502-8323 26 17
1R5C8 9562-0133 5310-01-502-8323 28 12

0285 00-15
TM 9-2330-330-14&P

PART STOCK NUMBER INDEX — Continued 0285 00

CAGEC PART NUMBER NSN FIG ITEM

1R5C8 9562-0133 5310-01-502-8323 40 3


1R5C8 9562-0133 5310-01-502-8323 42 7
1R5C8 9562-0133 5310-01-502-8323 54 13
1R5C8 9562-0133 5310-01-502-8323 64 1
1R5C8 9562-0133 5310-01-502-8323 89 17
1R5C8 9562-0165 5310-01-506-1215 23 8
1R5C8 9562-0165 5310-01-506-1215 101 34
1R5C8 9593-0233 72 13
2X179 9.5830.119 58 2
1R5C8 9595-0019 5315-01-504-7332 38 4
1R5C8 9595-0019 5315-01-504-7332 38 11
1R5C8 9595-0051 61 16
1R5C8 9596-0468 2990-01-504-6529 KITS 8
1R5C8 9596-0468-1 2990-01-504-6529 59 9
1R5C8 9596-0468-2 59 8
1R5C8 9596-0468-4 59 10
1R5C8 9596-0474 4710-01-506-2883 90 2
1R5C8 9600-0001M 94 33
1R5C8 9606-0005 3020-01-506-1289 64 12
92967 9639-03 5306-01-098-7198 31 12
92967 9640-00 2510-01-101-2559 31 11
1R5C8 9653-0043 9905-01-518-0036 45 6
1R5C8 9653-0044 9905-01-518-0034 45 3
1R5C8 9653-0045 9905-01-518-3264 45 5
1R5C8 9674-0013 4310-01-506-2601 23 6
2X179 9.6780.008 5307-01-341-2950 50 6
2X179 9.6780.008 5307-01-341-2950 53 1
2X179 9.6780.008 5307-01-341-2950 60 7
2X179 9.6780.008 5307-01-341-2950 62 9
2X179 9.6780.028 5307-01-454-3501 49 20
2X179 9.6780.031 5307-01-454-3503 50 2
2X179 9.6780.034 5307-01-454-3504 60 10
2X179 9.6780.034 5307-01-454-3504 49 27
2X179 9.6780.084 5307-01-327-3439 50 10
2X179 9.6780.084 5307-01-327-3439 60 1
2X179 9.6820.014 5307-01-454-3517 66 4
1R5C8 9682-0047 5320-01-504-6880 44 1
1R5C8 9682-0047 5320-01-504-6880 45 1
1R5C8 9682-0047 5320-01-504-6880 46 2
39428 97135A275 5310-01-508-5907 27 5
39428 97135A275 5310-01-508-5907 47 7
2V507 97143A635 5315-01-502-8308 26 4
2X179 9730.100 57 1
1R5C8 9738-0010 59 6
1R5C8 9738-0014 5305-01-406-5528 32 1
1R5C8 9738-0014 5305-01-406-5528 102 5
1R5C8 9738-0014 5305-01-406-5528 103 1
1R5C8 9738-0014 5305-01-406-5528 104 4

0285 00-16
TM 9-2330-330-14&P

PART STOCK NUMBER INDEX — Continued 0285 00

CAGEC PART NUMBER NSN FIG ITEM

1R5C8 9738-0015 5306-00-174-9462 40 1


1R5C8 9738-0015 5308-00-174-9462 42 9
1R5C8 9738-0015 5305-01-512-0581 54 2
1R5C8 9738-0015 5305-01-512-0581 59 13
1R5C8 9738-0015 5306-00-174-9462 61 8
1R5C8 9738-0015 5306-00-174-9462 89 18
1R5C8 9738-0035 61 18
1R5C8 9738-0081 59 1
2X179 9738-018 52 1
1R5C8 9738-0379 5305-01-508-5775 27 2
1R5C8 9738-0380 5305-01-508-5889 27 3
1R5C8 9738-0384 28 7
39428 97447A050 72 7
1R5C8 9745-0001 38 10
2X179 9.7565.007 5310-01-340-8352 50 4
2X179 9.7565.007 5310-01-340-8352 53 3
2X179 9.7565.007 5310-01-340-8352 60 3
2X179 9.7565.007 5310-01-340-8352 62 8
2X179 9.7565.007 5310-01-340-8352 63 14
2X179 9.7565.011 5310-01-324-8343 47 3
2X179 9.7565.011 5310-01-324-8343 57 5
2X179 9.7565.011 5310-01-324-8343 66 3
2X179 9.7625.010 5310-01-324-8334 49 6
2X179 9.7625.010 5310-01-324-8334 49 21
2X179 9.7625.012 5310-01-453-7095 63 7
2X179 9.7625.055 5310-01-453-8661 62 4
2X179 9.7625.061 5310-01-453-7080 60 8
2X179 9.7625.062 5310-01-453-7096 63 5
39428 98700A366 5315-01-508-5988 35 7
39428 98760A112 5306-01-504-6498 8 16
1R5C8 9881-0005-1 83 6
1R5C8 9881-0006-AR 96 1
1R5C8 9881-0006-AR 97 3
1R5C8 9881-0020 23 14
1R5C8 9881-0022 23 4
1R5C8 9881-0027 23 1
1R5C8 9881-0096 101 7
2X179 9.8965.003 5365-01-333-5129 49 34
2X179 9.8965.021 4730-01-461-1297 49 33
92967 9934-02 2510-01-100-9270 31 16
92967 9937-00 2510-01-100-7167 31 14
1R5C8 9941-0778 23 23
1R5C8 9941-0788 96 3
1R5C8 9965-0013 59 2
1R5C8 9965-0034 101 2
1RC58 9965-0039 5310-01-502-8467 24 14
1R5C8 9965-0044 3 3
1R5C8 9965-0044 32 7

0285 00-17
TM 9-2330-330-14&P

PART STOCK NUMBER INDEX — Continued 0285 00

CAGEC PART NUMBER NSN FIG ITEM

1R5C8 9965-0044 101 33


1R5C8 9965-0046 20 2
1R5C8 9966-0115 2530-01-510-6121 25 3
1R5C8 9968-0054 74 3
1R5C8 9968-0054-1 68 4
1R5C8 9968-0054-2 68 6
1R5C8 9968-0054-3 68 8
1R5C8 9968-0054-4 68 12
1R5C8 9968-0054-AR 70 4
1R5C8 9968-0054-AR 76 6
1R5C8 9968-0055 74 5
1R5C8 9968-0055-1-1 13 3
1R5C8 9968-0055-1-2 13 4
1R5C8 9968-0055-1-3 13 5
1R5C8 9968-0055-1-4 13 6
1R5C8 9968-0055-1-5 13 7
1R5C8 9968-0055-1-6 13 8
1R5C8 9968-0055-1-7 13 9
1R5C8 9968-0055-2-1 10 3
1R5C8 9968-0055-2-2 10 4
1R5C8 9968-0055-2-3 10 5
1R5C8 9968-0055-2-4 10 6
1R5C8 9968-0055-2-5 10 7
1R5C8 9968-0055-2-6 10 8
1R5C8 9968-0055-2-7 10 9
1R5C8 9968-0055-2-8 10 10
1R5C8 9968-0055-2-9 10 11
1R5C8 9968-0055-3-1 13 15
1R5C8 9968-0055-3-2 13 17
1R5C8 9968-0055-4-1 10 15
1R5C8 9968-0055-4-2 10 16
1R5C8 9968-0055-AR 69 5
1R5C8 9968-0055-AR 71 7
1R5C8 9968-0056 BULK 23
1R5C8 9968-0056-AR 8 7
1R5C8 9968-0056-AR 70 2
1R5C8 9968-0057 BULK 24
1R5C8 9968-0057-AR 8 15
1R5C8 9968-0058 BULK 25
1R5C8 9968-0058-1 68 10
1R5C8 9968-0058-1AR 69 1
1R5C8 9968-0058-2AR 69 6
1R5C8 9968-0058-AR 76 2
1R5C8 9968-0083 68 5
2X179 9.9730.032 5205-01-324-8388 49 1
2X179 9.9730.032 5305-01-324-8388 62 11
2X179 9.9731.092 5305-01-323-8927 63 11
2X179 9.9732.063 5305-01-341-2906 62 10

0285 00-18
TM 9-2330-330-14&P

PART STOCK NUMBER INDEX — Continued 0285 00

CAGEC PART NUMBER NSN FIG ITEM

2X179 9.9732.074 5305-01-324-8355 49 25


2X179 9.9790.039 5305-01-323-8928 63 9
1R5C8 999-00037 5340-01-508-6911 101 12
92967 9999-00 2510-01-114-3209 31 10
13226 9Q1659 5306-01-082-0019 101 4
13226 9Q1660 5306-01-504-7441 101 21
13226 9Q4893 5315-01-124-9075 98 2
13226 9Q4893 5315-01-124-9075 99 2
13226 9Q4893 5315-01-124-9075 100 2
13226 9Q4961 41 9
13226 9Q4974 5340-01-504-6827 101 22
13226 9Q5807 5310-01-417-1045 90 11
13226 9Q5808A 5310-01-504-6843 101 24
13226 9Q5811 90 9
13226 9Q5823 90 13
13226 9Q5865 5315-01-504-6841 101 16
13226 9Q5884 5305-01-504-7427 98 7
13226 9Q5884 5305-01-504-7427 99 7
13226 9Q5884 5305-01-504-7427 100 7
13226 9Q5896 41 12
13226 9Q5960 41 23
13226 9Q5961 5310-01-486-4256 41 22
13226 9V4907 41 14
13226 9Z4830 5340-01-504-6833 101 28
13226 9Z6163 5340-01-486-0635 41 24
24975 A049102338 (111-86) 3110-01-431-4526 65 20
0BUN9 A113724 82 6
0BUN9 A1137-33 5310-01-394-3524 82 2
78500 A-1205-X-1662 5330-01-047-9367 24 8
78500 A-3105-V-282 2530-01-311-8410 KITS 1
00624 AE88011P 4730-01-297-3765 92 1
00624 AE88011P-1 92 2
3J615 ALH 2102L SS 5340-01-504-6861 38 8
88044 AN814-10D 5365-00-278-8803 94 7
88044 AN960-716 5310-00-167-0822 26 25
1TNF3 AQ54-DOT-6X4 4730-01-514-5670 23 18
96358 AQ54-DOT-8X6 4730-01-506-2684 23 13
96358 AQ69-DOT-6X6 21 1
75755 AR44361 4730-00-706-7761 54 11
81343 AS29513-133 5331-00-291-7384 92 5
81343 AS29513-134 5331-00-641-0119 92 10
81343 AS29513-157 5331-00-182-3170 94 14
81343 AS29513-248 5331-00-291-3268 94 42
81343 AS29513-353 5331-01-217-1787 94 24
81435 AW108P 5340-01-504-6407 37 9
81435 AW108P 5340-01-504-6407 67 4
80204 B1821BH031C200N 5306-00-226-4833 85 7
80204 B1821BH038C100N 5305-00-068-0510 37 12

0285 00-19
TM 9-2330-330-14&P

PART STOCK NUMBER INDEX — Continued 0285 00

CAGEC PART NUMBER NSN FIG ITEM

80204 B1821BH038C125N 5305-00-068-0511 33 2


80204 B1821BH038C125N 5305-00-068-0511 86 5
80204 B1821BH038C150N 5305-00-725-2317 82 3
80204 B1821BH038C175N 5305-00-821-3869 89 1
80204 B1821BH050C200N 5305-00-071-2071 89 20
80204 B1821BH063F175N 5305-00-726-2550 81 4
80204 B1821BH063F200N 5305-00-726-2551 31 9
80205 B1821BH063F250N 5305-00-726-2553 64 8
80204 B1821BH063F350N 5305-00-726-2557 31 1
80204 B27-1 5310-00-933-8120 94 12
12662 B491A 6220-01-506-2956 43 3
12662 B491R 6220-01-506-2958 43 2
92967 B893-02 4710-01-240-9431 31 6
38205 C00510247 5315-20-000-5233 36 13
38205 C01010223 5310-20-000-5240 36 4
38205 C01100010 5310-20-000-5254 36 26
38205 C01100011 5310-20-000-5251 36 3
38205 C06030647 5305-20-000-5243 36 18
25567 C0608 5307-00-080-2016 84 7
38205 C11040613 5305-20-000-5234 36 14
38205 C11040616 5305-20-000-5238 36 33
38205 C11040621 5305-20-000-5239 36 34
38205 C11040640 5305-20-000-5241 36 28
38205 C11040644 5305-20-000-5242 36 27
38205 C22020312 5310-20-000-5246 36 2
38205 C22710190 5310-20-000-5247 36 7
1UYK1 C40015M 5330-01-502-8335 1 6
1UYK1 C40097A 9330-01-502-8339 1 10
1UYK1 C40104A 5940-01-502-9388 1 9
1UYK1 C40180M 1 11
8K828 CLIP 5340-01-508-6906 42 2
25567 D06 5310-00-725-9479 84 9
1UYK1 D40006A 5975-01-502-9391 1 3
1UYK1 D52068M 6110-01-504-7539 3 1
91340 D9484-57-41 4730-00-278-9211 54 7
18265 DNX002018 2940-00-325-4438 54 4
0BUN9 E1121-2 5920-01-424-6740 80 15
70510 EF3-8 5975-00-941-5035 BULK 4
38205 EP3909-25-10J12FR 4930-20-000-5356 36 1
1ML14 ERNJ228 5310-00-893-9914 64 4
81349 F02A32V20A 5920-00-131-9915 4 5
92003 F418BCS 4730-01-184-4883 89 14
81348 FF-S-2738 5340-01-469-7199 80 26
18265 FWG05-2510 2940-00-494-9491 54 5
13226 GF18153-9 94 30
13226 GF21042-4 94 46
32218 GTP-235-2 4730-01-132-9426 83 3
32218 GTP-235-3/8 4730-01-271-7981 83 4

0285 00-20
TM 9-2330-330-14&P

PART STOCK NUMBER INDEX — Continued 0285 00

CAGEC PART NUMBER NSN FIG ITEM

79470 H05703 4720-01-293-4415 BULK 8


79470 H16910 BULK 9
1UYK1 H50070M 5365-01-502-9393 1 2
1UYK1 H50114M 5305-01-502-8411 1 7
1UYK1 H50623M-2 5305-01-502-8415 1 5
0DGK3 HB-607 4730-01-506-2095 23 21
63900 HE-392 25 5
60038 HM212011 3110-00-293-8997 24 3
60038 HM212049 3110-00-293-8998 24 1
60038 HM218210 3110-00-618-0249 24 5
60038 HM218248 3110-00-618-0248 24 7
71400 HTB-36I 5920-01-508-4243 4 6
25567 J04 5310-01-502-8759 85 4
81343 J844 BULK 10
3D6E9 K235 5315-01-092-1953 18 4
78500 K2416 5315-00-010-3389 18 3
78500 KIT 8000HD 2530-01-314-4392 KITS 6
09641 LA11 5975-00-421-1317 BULK 5
43999 LD137-0026-2003 5310-00-009-5661 38 7
99411 LG0065-03 2590-01-502-9582 30 10
99411 LG0070-02 5315-01-316-7547 30 9
99411 LG0083-05 5340-01-175-0564 30 8
99411 LG0094-3275 3040-01-502-9794 30 5
99411 LG5191-920B23000 2590-01-508-6058 30 7
99411 LG5199-90002J477 30 2
09641 LT-11 5975-01-374-5273 BULK 6
1R5C8 M035-3134 2540-01-502-9571 KITS 2
1R5C8 M054-9848 4710-01-503-0243 35 19
1R5C8 M054-9850 5340-01-508-5897 35 1
1R5C8 M054-9851 5340-01-508-5902 35 2
1R5C8 M054-9854 5340-01-508-5979 35 5
1R5C8 M054-9866-001 35 14
1R5C8 M054-9866-002 35 17
1R5C8 M097-0425 4010-01-514-2386 28 6
1R5C8 M112-9658 5340-01-504-7321 38 1
1R5C8 M112-9659 2990-01-504-6476 61 4
1R5C8 M112-9660 5340-01-504-6277 61 5
1R5C8 M112-9661 5340-01-504-6258 61 7
1R5C8 M112-9683 5340-01-504-6391 61 13
1R5C8 M112-9704 32 24
1R5C8 M112-9801 1 13
1R5C8 M121-2621 2541-01-502-9576 26 22
1R5C8 M121-2624 2590-01-502-9569 26 3
1R5C8 M121-2625 5340-01-502-8662 26 11
1R5C8 M121-2628 2510-01-502-9566 26 9
1R5C8 M121-2631 5340-01-502-8286 28 1
1R5C8 M121-2635 5340-01-502-8659 26 16
1R5C8 M121-2636 5340-01-502-8661 26 5

0285 00-21
TM 9-2330-330-14&P

PART STOCK NUMBER INDEX — Continued 0285 00

CAGEC PART NUMBER NSN FIG ITEM

1R5C8 M121-2637 5340-01-502-8663 26 10


1R5C8 M121-2638 5340-01-502-8279 26 21
1R5C8 M121-2639 5340-01-502-8282 26 23
1R5C8 M121-2645 5310-01-502-8283 26 27
1R5C8 M121-2646 5340-01-502-8285 26 15
1R5C8 M121-2651 2510-01-508-6055 42 10
1R5C8 M121-2651 2510-01-508-6055 42 12
1R5C8 M126-4238 5340-01-502-8756 81 7
81349 M13486/1-5 6145-00-152-6499 BULK 20
1R5C8 M151-4834 37 1
1R5C8 M151-4834-1 37 5
1R5C8 M151-4843 5340-01-502-8741 39 10
1R5C8 M151-4845 5340-01-502-8738 39 18
1R5C8 M151-4846 39 1
1R5C8 M151-4851 2540-01-502-9185 39 2
1R5C8 M151-4864 5340-01-506-2787 37 4
1R5C8 M151-4865 5340-01-508-6937 37 11
1R5C8 M151-4871 5340-01-502-8681 35 16
1R5C8 M151-4877-001 6210-01-502-8677 33 15
1R5C8 M151-4877-002 6210-01-502-8676 33 4
1R5C8 M151-4878 5340-01-502-8673 33 13
1R5C8 M158-4250 4710-01-506-1776 75 1
1R5C8 M158-4396 88 2
1R5C8 M158-4399 91 11
1R5C8 M158-4400 75 8
1R5C8 M158-4401 75 13
1R5C8 M158-4404 91 9
1R5C8 M158-4405 91 2
1R5C8 M158-4406 91 7
1R5C8 M158-4407 91 8
1R5C8 M158-4408 91 12
1R5C8 M158-4409 91 4
1R5C8 M158-4410 91 13
1R5C8 M177-4010 5340-01-502-8731 35 21
1R5C8 M177-4011 5340-01-502-8697 35 28
1R5C8 M177-4011-001 5340-01-502-8698 35 13
1R5C8 M217-1812 2510-01-503-0309 33 12
1R5C8 M217-1814 2510-01-503-0304 33 6
1R5C8 M217-1815 2510-01-503-0313 33 10
1R5C8 M234-1388 2510-01-502-9161 27 1
1R5C8 M234-1638 1 12
1R5C8 M237-9469 2510-01-504-6565 40 24
1R5C8 M237-9470 2510-01-504-6545 40 14
1R5C8 M311.2907 66 5
1R5C8 M311-2180 5340-01-506-2859 46 9
1R5C8 M311-2812 5340-01-502-8667 33 9
1R5C8 M311-2812 5340-01-502-8667 35 20
1R5C8 M311-2813 2510-01-503-0307 33 7

0285 00-22
TM 9-2330-330-14&P

PART STOCK NUMBER INDEX — Continued 0285 00

CAGEC PART NUMBER NSN FIG ITEM

1R5C8 M311-2814 2510-01-503-0241 33 11


1R5C8 M311-2815 5340-01-502-8666 33 5
1R5C8 M311-2828 5340-01-502-8332 28 9
1R5C8 M311-2829 5340-01-502-8331 28 10
1R5C8 M311-2839 2540-01-502-9947 32 20
1R5C8 M311-2840 5340-01-502-8528 32 22
1R5C8 M311-2843 5340-01-502-8696 32 10
1R5C8 M311-2843 5340-01-502-8696 32 23
1R5C8 M311-2844 2540-01-502-9942 32 13
1R5C8 M311-2845 5340-01-502-8463 32 15
1R5C8 M311-2846 2540-01-503-0396 32 17
1R5C8 M311-2847 2540-01-503-0413 32 9
1R5C8 M311-2869 87 4
1R5C8 M311-2879 5340-01-504-2879 40 23
1R5C8 M311-2880 5340-01-504-6525 40 10
1R5C8 M311-2881 5340-01-504-6553 40 5
1R5C8 M311-2882 5340-01-504-7810 40 8
1R5C8 M311-2883 5340-01-504-7814 40 9
1R5C8 M311-2885 2510-01-504-6539 40 13
1R5C8 M311-2886 2510-01-504-6588 40 22
1R5C8 M311-2887 5340-01-504-7802 40 20
1R5C8 M311-2888 5340-01-504-7798 40 15
1R5C8 M311-2889 2510-01-504-6592 40 25
1R5C8 M311-2890 2510-01-511-5621 40 7
1R5C8 M311-2891 5340-01-504-6273 61 3
1R5C8 M311-2892 5340-01-504-6269 61 11
1R5C8 M311-2893 40 11
1R5C8 M311-2894 5340-01-504-6540 40 4
1R5C8 M311-2895 59 3
1R5C8 M311-2896 5340-01-504-6510 59 4
1R5C8 M311-2899 6160-01-504-7532 40 26
1R5C8 M311-2905 5340-01-504-6422 67 9
1R5C8 M311-2990 5340-01-508-6940 82 1
1R5C8 M311-3143 5340-01-502-8729 81 6
1R5C8 M311-3144 5340-01-502-8547 81 1
1R5C8 M311-3179 30 12
1R5C8 M311-3180 2510-01-504-6558 40 6
1R5C8 M311-3181 2510-01-504-6535 40 12
1R5C8 M311-3199 5340-01-506-2895 46 5
1R5C8 M311-3202 5340-01-506-2901 46 11
1R5C8 M311-3211 40 27
1R5C8 M311-3211-003 5340-01-502-8785 102 9
1R5C8 M311-3211-004 5340-01-502-8776 102 3
1R5C8 M311-3212 5340-01-502-8790 102 12
1R5C8 M311-3213-001 5340-01-502-8780 102 6
1R5C8 M311-3214 102 11
1R5C8 M311-3221-001 5340-01-502-8777 102 4
1R5C8 M311-3221-002 5340-01-502-8788 102 10

0285 00-23
TM 9-2330-330-14&P

PART STOCK NUMBER INDEX — Continued 0285 00

CAGEC PART NUMBER NSN FIG ITEM

1R5C8 M311-3232 5340-01-502-8719 35 25


1R5C8 M311-3233 6220-01-502-8737 35 23
1R5C8 M311-3236 6220-01-502-8734 35 9
1R5C8 M311-3265 5340-01-506-0567 64 14
1R5C8 M311-3269 5340-01-506-0985 64 10
1R5C8 M311-3271 5340-01-506-0543 64 7
1R5C8 M311-3272 5340-01-506-0554 64 3
1R5C8 M311-3276 5340-01-506-2838 37 10
1R5C8 M311-3321 6160-01-504-7523 8 4
1R5C8 M311-3398-001 5340-01-506-1023 75 20
1R5C8 M311-3398-002 5340-01-506-1011 75 14
1R5C8 M311-3649 5340-01-508-6208 9 4
1R5C8 M311-3674 40 21
1R5C8 M311-3677 40 19
1R5C8 M311-3726 61 20
1R5C8 M311-3727 61 19
1R5C8 M311-3778 5340-01-506-1076 3 5
13445 M-427 5940-01-508-5925 10 18
13445 M451 6210-00-887-8432 7 4
81349 M45913/1-10CG5C 5310-00-269-4040 31 25
81349 M45913/2-6FG5C 5310-00-959-1488 34 3
81349 M45913/2-6FG5C 5310-00-959-1488 39 21
81349 M45913/2-7CG5C 5310-01-461-1300 26 24
81349 M83413/7-1 5999-00-134-5844 34 2
80205 M835307-310 5305-00-021-3668 46 6
19207 M969A2-M969A3 2530-01-527-4609 25 1
96139 MB14106-2 6150-01-367-0599 9 5
9K475 MGLP-U8-6 5320-99-807-2969 38 2
9K475 MGLP-U8-6 5320-99-807-2969 61 14
32218 ML-2930-58 4930-01-502-8434 34 1
07KU1 MODEL 362 6130-01-506-3502 4 1
04713 MR754 5961-01-350-7227 13 13
0BUN9 MS155H300 4330-01-524-9490 80 1
80205 MS15795-14 5310-00-186-7448 90 5
80205 MS15795-811 5310-00-880-5977 8 2
80205 MS15795-812 5310-00-625-5756 35 4
80205 MS15795-812 5310-00-625-5756 101 30
80205 MS15795-813 5310-00-802-4701 26 13
80205 MS15795-813 5310-00-802-4701 28 2
96906 MS15795-813 5310-00-802-4701 37 6
96906 MS15795-813 5310-00-802-4701 46 7
80205 MS15795-813 5310-00-802-4701 61 2
80205 MS15795-813 5310-00-802-4701 78 6
80205 MS15795-813 5310-00-802-4701 101 10
80205 MS15795-815 5310-00-595-6057 39 9
80205 MS15795-817 5310-00-614-3506 26 6
80205 MS15795-817 5310-00-614-3506 28 13
80205 MS15795-817 5310-00-614-3506 40 2

0285 00-24
TM 9-2330-330-14&P

PART STOCK NUMBER INDEX — Continued 0285 00

CAGEC PART NUMBER NSN FIG ITEM

80205 MS15795-817 5310-00-614-3506 42 8


80205 MS15795-817 5310-00-614-3506 54 1
80205 MS15795-817 5310-00-614-3506 59 12
80205 MS15795-817 5310-00-614-3506 61 9
80205 MS15795-817 5310-00-614-3506 64 2
80205 MS15795-820 5310-00-614-3505 47 6
80205 MS15795-851 5310-01-303-3917 9 2
96906 MS16997-20L 5305-01-191-4578 92 11
96906 MS16997-24L 5305-01-456-1139 92 37
80205 MS17829-3C 5310-00-689-3877 4 4
96906 MS17829-3C 5310-00-689-3877 6 4
80205 MS20600AD4W4 5320-00-582-3494 80 28
80205 MS21044D04 5310-00-857-5548 94 34
80205 MS21044N4 5310-00-877-5796 72 19
96906 MS21083N3 5310-00-902-6676 72 5
80205 MS21083N3 5310-00-902-6676 79 3
80205 MS21299-4 5310-01-121-8521 72 18
80205 MS24484-2 1560-00-949-2087 90 24
80205 MS24665-103 5315-00-243-7992 94 22
96906 MS24667-21 5305-00-764-2970 90 23
96906 MS27142-3 5935-00-115-2306 10 26
96906 MS27142-3 5935-00-115-2306 12 2
96906 MS27144-1 5935-00-167-7775 10 13
96906 MS27144-1 5935-00-167-7775 10 25
96906 MS27144-1 5935-00-167-7775 11 2
96906 MS27144-1 5935-00-167-7775 11 7
96906 MS27144-1 5935-00-167-7775 12 6
96906 MS27144-1 5935-00-167-7775 12 8
96906 MS27144-1 5935-00-167-7775 13 11
96906 MS27144-1 5935-00-167-7775 13 16
96906 MS27183-10 5310-00-809-4058 66 7
96906 MS27183-10 5310-00-809-4058 67 10
96906 MS27183-14 5310-00-080-6004 37 13
96906 MS27183-14 5310-00-080-6004 39 20
96906 MS27183-14 5310-00-080-6004 86 3
96906 MS27183-14 5310-00-080-6004 89 16
96906 MS27183-21 5310-00-823-8803 39 12
96906 MS27183-21 5310-00-823-8803 81 3
96906 MS27183-21 5310-00-823-8803 90 18
96906 MS27183-47 5310-01-312-4959 4 3
96906 MS27183-47 5310-01-312-4959 6 3
96906 MS27183-48 5310-01-308-8205 26 2
96906 MS27183-55 5310-01-312-4960 102 2
96906 MS27183-56 5310-01-280-5795 34 4
96906 MS27183-57 5310-01-280-5796 32 2
96906 MS27183-57 5310-01-280-5796 32 12
96906 MS27183-57 5310-01-280-5796 32 19
96906 MS27183-57 5310-01-280-5796 37 2

0285 00-25
TM 9-2330-330-14&P

PART STOCK NUMBER INDEX — Continued 0285 00

CAGEC PART NUMBER NSN FIG ITEM

96906 MS27183-57 5310-01-280-5796 56 7


96906 MS27183-57 5310-01-280-5796 64 6
96906 MS27183-57 5310-01-280-5796 72 9
96906 MS27183-57 5310-01-280-5796 75 3
96906 MS27183-57 5310-01-280-5796 87 2
96906 MS27183-57 5310-01-280-5796 103 2
96906 MS27183-57 5310-01-280-5796 104 3
96906 MS27183-8 5310-00-809-8546 72 6
81343 MS29512-10 5331-00-263-8032 94 3
81343 MS29513-010 5331-00-248-3835 92 19
81343 MS29513-014 5331-00-248-3840 92 8
08179 MS29513112 5331-00-733-2208 94 15
96906 MS29513-153 5330-00-875-8288 90 25
96906 MS29526-2 1560-00-307-2780 90 22
80205 MS35206-228 5305-00-984-4988 67 19
96906 MS35206-259 5305-00-984-6206 71 5
0DT23 MS35206-276 5305-00-988-1720 92 20
96906 MS35207-263 5305-00-989-7434 72 2
80205 MS35207-269 5305-00-995-3441 79 9
80205 MS35207-360 5305-00-576-5417 23 5
96906 MS35207-415 5305-00-701-7628 64 11
96906 MS35275-230 5305-00-940-9491 94 6
96906 MS35275-265 5305-00-939-9190 94 11
80205 MS35307-306 5305-00-702-4523 9 1
96906 MS35307-332 5306-00-637-9675 32 11
96906 MS35307-332 5306-00-637-9675 32 18
80205 MS35307-360 5305-00-576-5417 37 15
80205 MS35307-360 5305-00-576-5417 72 10
80205 MS35307-360 5305-00-576-5417 101 32
80205 MS35333-39 5310-00-576-5752 67 17
96906 MS35338-44 5310-00-582-5965 77 2
96906 MS35338-45 5310-00-407-9566 85 6
80205 MS35338-46 5310-00-637-9541 84 8
80205 MS35338-46 5310-00-637-9541 86 4
96906 MS51095-420 5305-00-165-8074 26 7
96906 MS51095-420 5305-00-165-8074 28 14
96906 MS51861-66 5305-00-432-4252 72 17
96906 MS51922-82 5310-00-176-6267 90 26
96906 MS51957-14 5305-00-054-5648 94 38
96906 MS51957-67 5305-00-050-9233 5 2
96906 MS51967-2 5310-00-761-6882 77 1
80205 MS90725-263 5305-01-106-9541 39 11
80205 MS90725-360 5305-00-576-5417 26 12
80205 MS90725-60 5305-00-269-3211 28 5
80205 MS90725-60 5305-00-269-3211 34 5
80205 MS90725-60 5305-00-269-3211 35 11
80205 MS90725-60 5305-00-269-3211 39 8
80205 MS90725-60 5305-00-269-3211 56 8

0285 00-26
TM 9-2330-330-14&P

PART STOCK NUMBER INDEX — Continued 0285 00

CAGEC PART NUMBER NSN FIG ITEM

80205 MS90725-60 5305-00-269-3211 84 31


80205 MS90725-62 5305-00-269-3213 35 22
80205 MS90725-64 5305-01-325-8387 75 2
80205 MS90725-69 5305-00-269-3219 90 6
80205 MS90725-8 5305-00-225-3839 26 1
80205 MS90725-8 5305-00-225-3839 61 1
80205 MS90725-99 5305-00-069-5583 26 26
80205 MS90726-34 5306-00-225-9089 39 16
80205 MS90726-60 5305-00-269-2803 39 19
25567 N0507 5315-01-502-8761 84 25
06721 N13048 2530-00-270-3878 22 4
06721 N-20415-NB 3040-01-382-8736 22 2
06721 N20415PB 4730-01-384-1441 22 5
06721 N3613AF 4820-01-506-2586 23 7
80205 NAS1149F0363P 5310-00-167-0818 9 7
80205 NAS1149F0563P 5310-00-167-0820 33 3
80205 NAS1149F0563P 5310-00-167-0820 35 12
80205 NAS620C6 5310-00-773-7624 94 5
00756 NASM90725 5305-00-068-0502 66 6
00756 NASM90725 5305-00-068-0502 67 11
13226 OP9011EY 5340-01-504-6831 101 14
25567 P04 4730-00-223-9268 84 3
25567 P20 5365-01-502-9523 84 33
76364 P-2637-2 4820-01-066-1276 89 5
61424 PFT-4A 4720-01-316-4673 BULK 14
61424 PFT-6B 4720-01-169-9891 BULK 15
98441 PFT-6B-BLU 4720-01-287-9322 BULK 16
98441 PFT-8B-BLU 4720-01-364-3393 BULK 17
98441 PFT-8B-RED-500 4720-01-448-6041 BULK 18
13445 PL-20-RC 6210-01-069-0434 7 6
0DT23 PL24693C50 92 17
13226 PPVL763CXB262 4930-01-420-7874 41 1
13226 PV26364ALB 75 5
07322 Q4114-366Y 5330-01-019-6879 94 27
13226 Q4114-366Y 94 45
91069 Q4325 5330-01-239-9430 94 9
78500 R000540 2530-00-886-1103 24 9
78500 R000572 5310-01-117-2404 24 11
78500 R000573 5310-01-116-4765 24 10
25567 R06 84 22
78500 R801074 2530-01-316-9165 18 1
78500 R803112 18 5
78500 R810019 5340-01-314-2961 18 2
25567 S01080 3110-01-188-0733 84 24
25567 S1703 5340-01-502-8758 84 19
25567 S244 5325-01-502-8762 84 27
3D6E9 S266 5305-00-207-7669 17 11
78500 S4005001030 4810-01-499-3407 19 2

0285 00-27
TM 9-2330-330-14&P

PART STOCK NUMBER INDEX — Continued 0285 00

CAGEC PART NUMBER NSN FIG ITEM

78500 S4497130300 2530-01-499-3170 19 6


78500 S8997598154 5340-01-499-3481 19 7
78500 SMA2124515Q 2530-01-526-8495 16 2
18265 SMP18-1050 2940-00-934-7989 54 6
03743 ST45100 5975-00-995-8168 14 5
25567 T0616 4730-01-503-0244 84 21
5U315 T-11-NF-W1-611-G1 6680-01-065-9645 86 6
05643 T1779R18 3120-00-322-6430 16 10
51457 TIP-100 72 20
51457 TIP-101 72 3
2R206 TM5005 2910-01-504-6509 56 5
3D6E9 TQ4671Q5023 2530-01-503-0331 15 1
27783 TR573 2640-00-555-2824 25 4
0AT06 TRT221 4730-01-508-7806 83 5
1R5C8 TSS375050 BULK 1
1K2S2 VE204495 73 13
1K2S2 VE204550 73 10
1K2S2 VE204559 4730-01-506-2707 73 3
1K2S2 VE204599 73 8
1K2S2 VE204600 73 9
1K2S2 VE205247 73 5
1K2S2 VE205338 5930-01-514-2442 73 4
1K2S2 VE205339 4710-01-506-2702 73 1
1K2S2 VE205340 5330-01-506-1859 73 2
79154 VIC75TG03 4730-01-511-5081 91 3
79154 VIC75TG04 4730-01-503-0247 75 10
79154 VIC75TG04 4730-01-503-0247 88 1
79154 VIC75TG04 4730-01-503-0247 90 1
79154 VIC75TG04 4730-01-503-0247 91 1
93061 VS169PMT-8-6 4730-01-506-2048 23 3
93061 VS209P-8-6 4730-01-506-2006 21 3
93061 VS209P-8-6 4730-01-506-2006 23 16
93061 VS215PN-6 4730-01-441-3483 23 17
93061 VS215PN-8 4730-01-508-7237 82 5
93061 VS215PN-8 4730-01-508-7237 90 16
93061 VS269NTA-6-4 4730-01-244-3552 96 4
93061 VS269NTA-6-4 4730-01-244-3552 97 1
93061 VS68NTA-4-2 4730-01-055-4017 54 9
93061 VS68NTA-4-6 4730-01-096-9398 79 4
93061 VS68NTA-6-4 4730-01-274-1830 79 5
93061 VS68PMT-8-6 4730-01-506-2074 23 20
78500 WA16 5310-00-261-7340 17 12
3D6E9 WA-36 5310-01-499-3459 17 13
13226 WD101-2BN 4820-00-059-9953 99 5
13226 WD101-3BN 4820-00-059-9998 100 5
13226 WD1014BN 4820-01-294-1857 98 5
13226 WD18402 BN 4820-01-424-9099 KITS 3
13226 WD18403BN 4820-01-424-6203 KITS 4

0285 00-28
TM 9-2330-330-14&P

PART STOCK NUMBER INDEX — Continued 0285 00

CAGEC PART NUMBER NSN FIG ITEM

13226 WD18404VT KITS 5


13226 WD204ALB 4820-01-504-7438 99 1
13226 WD304ALB089 4820-01-508-7855 100 1
13226 WD404ALB089 4810-01-355-4678 98 1
1FH10 WFSS375 23 9
58961 WL12-0 BULK 22
58961 WL14-0 BULK 21
1R5C8 WR1562 BULK 19
13226 WV17594ALB 4820-01-124-8894 90 10
81348 WW-P-471AASBUC 4730-00-010-3867 84 20
X/GP3/TYRA/CLR/T/11.00
81348 2610-01-045-3688 25 2
R22.5/G
99411 XB-HHC-050-42 5306-01-502-8344 30 3
99411 XB-HHC-050-69 5306-01-510-4972 30 11
99411 XB-PW-016-03 5310-01-502-8369 30 4
99411 XB-SLN-012-04 5310-01-502-8371 30 6
99411 XB-SP-014-27 5315-01-502-8342 30 1
67634 ZT2-1203 7690-01-506-2946 46 1

0285 00-29/30 blank


TM 9-2330-330-14&P

INDEX

Page No.

1-1/4 Inch Hose Reels Replacement ..............................................................................................0157 00-1


4-Inch Pump Maintenance ..............................................................................................................0162 00-1
24–12 V Converter Replacement....................................................................................................0047 00-1

A
AAL..................................................................................................................................................0173 00-1
Abbreviations ..................................................................................................................................0001 00-3
ABS:
Diagnostics ...............................................................................................................................0070 00-1
Sensor Maintenance.................................................................................................................0068 00-1
Theory of Operation..................................................................................................................0005 00-1
Acronyms ........................................................................................................................................0001 00-3
Additional Authorization List............................................................................................................0173 00-1
Air Brake:
Chambers Maintenance ...........................................................................................................0071 00-1
Hoses Maintenance..................................................................................................................0077 00-1
Air Cleaner Restriction Indicator Replacement...............................................................................0112 00-1
Air Duct Hose Replacement............................................................................................................0113 00-1
Air Reservoir:
Maintenance .............................................................................................................................0037 00-1
Replacement ............................................................................................................................0073 00-1
Air Tubing and Fittings Maintenance ..............................................................................................0076 00-1
Antilock Brake System:
Diagnostics ...............................................................................................................................0070 00-1
Sensor Maintenance.................................................................................................................0068 00-1
Theory of Operation..................................................................................................................0005 00-1
Axles Replacement .........................................................................................................................0154 00-1

B
B Valve:
Repair .......................................................................................................................................0166 00-1
Replacement ............................................................................................................................0132 00-1
Basic Issue Items List .....................................................................................................................0172 00-1
Battery:
Replacement ............................................................................................................................0056 00-1
Service......................................................................................................................................0036 00-1
Troubleshooting........................................................................................................................0025 00-1
Battery Cables:
Replacement ............................................................................................................................0056 00-1
Service......................................................................................................................................0036 00-1
Battery Terminals Service ...............................................................................................................0036 00-1
BII List .............................................................................................................................................0172 00-1
Bottom Loading Valve Replacement...............................................................................................0134 00-1
Brake Actuating Camshaft Replacement........................................................................................0066 00-1
Brake Interlock Valves Maintenance ..............................................................................................0072 00-1
Brake System Troubleshooting.................................................................................... 0013 00-1, 0020 00-1
Brakedrums Maintenance ...............................................................................................................0068 00-1

I N D E X - 1
TM 9-2330-330-14&P

INDEX—Continued

Page No.

Brakeshoes Replacement...............................................................................................................0067 00-1

C
Cabinet Piping Assembly Replacement..........................................................................................0138 00-1
Centrifugal Pump Troubleshooting .................................................................................................0024 00-1
Chassis (Main) Wiring Harness Maintenance ................................................................................0057 00-1
Composite Stoplights:
Replacement ............................................................................................................................0054 00-1
Wiring Harness Maintenance ...................................................................................................0061 00-1
Conduits Replacement....................................................................................................................0063 00-1
Connecting Grounding Cables........................................................................................................0007 00-6
Connecting Prime Mover to M969A3 ..............................................................................................0007 00-1
Control Cable Replacement............................................................................................................0140 00-1
Control Panel Light Replacement ...................................................................................................0051 00-1
Controls and Indicators Description and Use .................................................................................0006 00-1
Curbside Landing Leg Replacement ..............................................................................................0084 00-1

D
D Valve and Lines Replacement.....................................................................................................0167 00-1
Decontamination Apparatus Bracket Replacement........................................................................0143 00-1
Description and Use of Controls and Indicators .............................................................................0006 00-1
Direct Support Troubleshooting:
Introduction ...............................................................................................................................0030 00-1
Malfunction/Symptom Index .....................................................................................................0031 00-1
Discharge Manifold Replacement ...................................................................................................0133 00-1
Disconnecting Negative Battery Terminal.......................................................................................0007 00-7
Disconnecting Prime Mover from M969A3 .....................................................................................0007 00-4
Drain Pipes Replacement ...............................................................................................................0097 00-1
Drive Belt (Alternator) Replacement ...............................................................................................0117 00-1

E
E Valve:
Repair .......................................................................................................................................0166 00-1
Replacement ............................................................................................................................0132 00-1
ECU Valve Replacement ................................................................................................................0070 00-1
Electrical Converter Replacement ..................................................................................................0047 00-1
Electrical Schematics ......................................................................................................................0046 00-1
Electrical System:
Theory of Operation..................................................................................................................0003 00-1
Troubleshooting........................................................................................................................0012 00-1
Electrical Wiring Repair...................................................................................................................0065 00-1
Emergency Valve A:
Control Handle Maintenance....................................................................................................0139 00-1
Maintenance .............................................................................................................................0130 00-1
Engine:
Air Filter Cleaner Maintenance.................................................................................................0039 00-1
Alternator Drive Belt Replacement ...........................................................................................0117 00-1

I N D E X - 2
TM 9-2330-330-14&P

INDEX—Continued

Page No.
Engine—Continued
Alternator Troubleshooting .................................................................................... 0026 00-1, 0033 00-1
Alternator Maintenance ............................................................................................................0161 00-1
Alternator Replacement............................................................................................................0116 00-1
Control Panel Maintenance ......................................................................................................0120 00-1
Electrical Box Replacement......................................................................................................0118 00-1
Exhaust Manifold Replacement................................................................................................0105 00-1
Fan Belt Replacement ..............................................................................................................0110 00-1
Fan Shroud Replacement.........................................................................................................0111 00-1
Fuel Lines Replacement...........................................................................................................0109 00-1
Fuel Tank Replacement ...........................................................................................................0108 00-1
Heat Shield Replacement.........................................................................................................0159 00-1
Intake Air Cleaner Replacement ..............................................................................................0111 00-1
Oil Cooler Replacement ...........................................................................................................0146 00-1
Oil Filter Head Replacement ....................................................................................................0145 00-1
Oil Filter Replacement ..............................................................................................................0104 00-1
Oil Pressure Switch Replacement............................................................................................0104 00-1
Shroud Replacement................................................................................................................0148 00-1
Starter Replacement.................................................................................................................0119 00-1
Throttle Cable Replacement.....................................................................................................0114 00-1
Troubleshooting................................................................................... 0011 00-1, 0023 00-1, 0032 00-1
Engine and Pump:
Cabinet Frame Replacement ...................................................................................................0158 00-1
Theory of Operation..................................................................................................................0004 00-1
Engine Operating Procedures.........................................................................................................0007 00-8
Equipment Description and Data ....................................................................................................0002 00-1
Exhaust Pipe Replacement.............................................................................................................0115 00-1
Expendable and Durable Items List ................................................................................................0174 00-1

F
F Valve:
Repair .......................................................................................................................................0166 00-1
Replacement ............................................................................................................................0132 00-1
Fail-Safe Chamber Brakes Release ...............................................................................................0078 00-1
Fill Gage Storage Tube Cap Replacement.....................................................................................0144 00-1
Filter/Separator:
Filter Elements Maintenance ....................................................................................................0125 00-1
Replacement ............................................................................................................................0124 00-1
Sump Maintenance...................................................................................................................0040 00-1
Troubleshooting........................................................................................................................0027 00-1
Fire Extinguisher Brackets Replacement........................................................................................0142 00-1
Fluid Regulating (Relief) Valve Replacement .................................................................................0126 00-1
Front Marker Lights Wiring Harness Maintenance .........................................................................0058 00-1
Fuel Injection Lines and Fittings Replacement ...............................................................................0147 00-1
Fuel-Dispensing Nozzle and Pump Strainer Maintenance .............................................................0041 00-1
Fuel Level Sensor:
Maintenance .............................................................................................................................0121 00-1
Sensor Tube Maintenance .......................................................................................................0121 00-1

I N D E X - 3
TM 9-2330-330-14&P

INDEX—Continued

Page No.

Fuel Pump Replacement ................................................................................................................0107 00-1


Fuel System Troubleshooting ...................................................................................... 0014 00-1, 0029 00-1
Fuel Tank Replacement..................................................................................................................0108 00-1
Fueling Operations..........................................................................................................................0007 00-9

G
G Valve:
Maintenance .............................................................................................................................0164 00-1
Replacement ............................................................................................................................0128 00-1
General Information ........................................................................................................................0001 00-1
General Maintenance Instructions ............................................................................... 0045 00-1, 0151 00-1
Gladhands Maintenance .................................................................................................................0079 00-1
Glow Plugs Replacement................................................................................................................0103 00-1
Ground Boards Replacement .........................................................................................................0083 00-1
Grounding Rod Storage Tube Retaining Pin Replacement............................................................0089 00-1
Grounding Studs Replacement.......................................................................................................0093 00-1

H
Handcrank (Landing Leg) Replacement .........................................................................................0085 00-1
Handwheels Replacement ..............................................................................................................0132 00-1
Hazardous Materials Placard Holders/Brackets Replacement.......................................................0102 00-1
High Level Shutoff Sensor Replacement........................................................................................0131 00-1
Hose Reel Cabinet:
Door Latches Replacement......................................................................................................0091 00-1
Door Lock Release Levers Replacement.................................................................................0090 00-1
Door Springs Replacement ......................................................................................................0092 00-1
Replacement ............................................................................................................................0156 00-1
Hose Tubes:
Access Covers Replacement ...................................................................................................0095 00-1
Replacement ............................................................................................................................0094 00-1
Hubodometer Replacement ............................................................................................................0123 00-1
Hubs Maintenance ..........................................................................................................................0068 00-1

I
ID/Instruction Plates Replacement..................................................................................................0101 00-1
Intake Manifold Replacement .........................................................................................................0106 00-1
Intervehicular Wiring Harnesses Maintenance ...............................................................................0062 00-1
Introduction To:
Operator/Crew Troubleshooting ...............................................................................................0009 00-1
Organizational Troubleshooting ...............................................................................................0017 00-1
Direct Support Troubleshooting................................................................................................0030 00-1

J
J Ball Valve Replacement ...............................................................................................................0137 00-1

K
K Valve Replacement......................................................................................................................0136 00-1

I N D E X - 4
TM 9-2330-330-14&P

INDEX—Continued

Page No.
Kingpin Coupler Replacement ........................................................................................................0082 00-1
Kingpin Spacer:
AAL ...........................................................................................................................................0173 00-2
Replacement ............................................................................................................................0082 00-1

L
Landing Gear:
Ground Boards Replacement...................................................................................................0083 00-1
Troubleshooting..................................................................................................... 0016 00-1, 0021 00-1
Landing Leg:
Curbside Replacement .............................................................................................................0084 00-1
Handcrank Replacement..........................................................................................................0085 00-1
Roadside Replacement ............................................................................................................0085 00-1
Leaf Springs Replacement..............................................................................................................0155 00-1
LEDs (Marker Light) Replacement .................................................................................................0052 00-1
Light Systems Troubleshooting.......................................................................................................0019 00-1
Lubrication Instructions:
Operator/Crew ..........................................................................................................................0035 00-1
Organizational ..........................................................................................................................0044 00-1

M
M Valve:
Maintenance .............................................................................................................................0164 00-1
Replacement ............................................................................................................................0128 00-1
MAC ................................................................................................................................................0171 00-1
Main (Chassis) Wiring Harness Maintenance ................................................................................0057 00-1
Maintenance Allocation Chart .........................................................................................................0171 00-1
Mandatory Replacement Parts List.................................................................................................0175 00-1
Manhole Cover:
Maintenance .............................................................................................................................0098 00-1
Troubleshooting........................................................................................................................0022 00-1
Manifold Valve Replacement ..........................................................................................................0135 00-1
Manual Pump Priming.....................................................................................................................0041 00-1
Marker Light:
LEDs Replacement...................................................................................................................0052 00-1
Receptacles Replacement .......................................................................................................0053 00-1
MRPs List........................................................................................................................................0175 00-1
Mudflaps Replacement ...................................................................................................................0086 00-1
Muffler Replacement .......................................................................................................................0115 00-1

N
N Ball Valve Replacement ..............................................................................................................0137 00-1
NATO Slave Receptacle Replacement...........................................................................................0064 00-1

O
Operation:
Under Unusual Conditions .......................................................................................................0008 00-1
Under Usual Conditions............................................................................................................0007 00-1

I N D E X - 5
TM 9-2330-330-14&P

INDEX—Continued

Page No.
Operator/Crew:
Lubrication Instructions.............................................................................................................0035 00-1
PMCS .......................................................................................................................................0034 00-1
Troubleshooting Introduction....................................................................................................0009 00-1
Troubleshooting Malfunction/Symptom Index ..........................................................................0010 00-1
Organizational:
Lubrication Instructions.............................................................................................................0044 00-1
PMCS .......................................................................................................................................0043 00-1
Troubleshooting Introduction....................................................................................................0017 00-1
Troubleshooting Malfunction/Symptom Index ..........................................................................0018 00-1
Overflow Protection:
Monitor Panel Replacement .....................................................................................................0048 00-1
Optic Socket Boxes Replacement............................................................................................0050 00-1
Sensor Replacement ................................................................................................................0049 00-1

P
P Valve:
Maintenance .............................................................................................................................0164 00-1
Replacement ............................................................................................................................0129 00-1
Parking Brake Control Valve Maintenance .....................................................................................0075 00-1
Piping:
Control Components Troubleshooting......................................................................................0028 00-1
Diagram ..................................................................................................................................0007 00-10
Frame Assembly Replacement ................................................................................................0162 00-3
Replacement ............................................................................................................................0127 00-1
PMCS:
Operator/Crew ..........................................................................................................................0034 00-1
Organizational ..........................................................................................................................0043 00-1
Preparation for Storage or Shipment ..............................................................................................0150 00-1
Pump Tubing Replacement ............................................................................................................0149 00-1

R
R Valve:
Maintenance .............................................................................................................................0164 00-1
Replacement ............................................................................................................................0129 00-1
Reconnecting Negative Battery Terminal .......................................................................................0007 00-7
References......................................................................................................................................0170 00-1
Reflectors Replacement..................................................................................................................0100 00-1
Relief (Fluid Regulating) Valve Replacement .................................................................................0126 00-1
Removing Grounding Cables..........................................................................................................0007 00-6
Roadside Landing Leg and Handcrank Replacement ....................................................................0085 00-1
RPSTL Introduction.........................................................................................................................0177 00-1

S
Service and Emergency Couplings (Gladhands) Maintenance ......................................................0079 00-1
Service Upon Receipt .....................................................................................................................0042 00-1
Side Marker Lights Wiring Harness Maintenance ..........................................................................0059 00-1
Slack Adjusters Maintenance..........................................................................................................0069 00-1

I N D E X - 6
TM 9-2330-330-14&P

INDEX—Continued

Page No.

Slave Start Receptacle Replacement .............................................................................................0064 00-1


Spare Tire Dismounting ................................................................................................................0007 00-36
Spare Tire Lifting Device (Winch) Replacement.............................................................................0096 00-1
Specific Maintenance Instructions ..................................................................................................0152 00-1
Spring Brake Control Valve Maintenance.......................................................................................0074 00-1
Static Reels and Electrical Clips Replacement...............................................................................0087 00-1
Storage Box Maintenance...............................................................................................................0038 00-1
Suspension Replacement ...............................................................................................................0155 00-1

T
Tire:
Maintenance .............................................................................................................................0080 00-1
Troubleshooting........................................................................................................................0015 00-1
Tool Box Replacement....................................................................................................................0088 00-1
Torque Values for Threaded Fasteners..........................................................................................0176 00-1
Troubleshooting Introduction:
Operator/Crew ..........................................................................................................................0009 00-1
Organizational ..........................................................................................................................0017 00-1
Direct Support...........................................................................................................................0030 00-1
Troubleshooting Malfunction/Symptom Index:
Operator/Crew ..........................................................................................................................0010 00-1
Organizational ..........................................................................................................................0018 00-1
Direct Support...........................................................................................................................0030 00-1
Trunnion Tube and Hangers Replacement.....................................................................................0153 00-1

V
Vapor Integrity Test.........................................................................................................................0168 00-1
Vapor Recovery System Replacement...........................................................................................0122 00-1
Vent Cap Replacement...................................................................................................................0099 00-1
Volumetric Meter Replacement.......................................................................................................0127 00-1

W
Water Detection Switch and Harness Maintenance .......................................................................0060 00-1
Wheel Assemblies Replacement ..................................................................................................0007 00-38
Winch (Spare Tire Lifting Device) Replacement.............................................................................0096 00-1
Wiring Harnesses Maintenance:
Chassis (Main)..........................................................................................................................0057 00-1
Composite Stoplights................................................................................................................0061 00-1
Front Marker Lights ..................................................................................................................0058 00-1
Intervehicular ............................................................................................................................0062 00-1
Main (Chassis)..........................................................................................................................0057 00-1
Side Marker Lights....................................................................................................................0059 00-1
Water Detection Switch ............................................................................................................0060 00-1
Wiring Repair ..................................................................................................................................0065 00-1

I N D E X - 7
TM 9-2330-330-14&P

By Order of the Secretary of the Army:

PETER J. SCHOOMAKER
General, United States Army
Chief of Staff
Official:

0520304

DISTRIBUTION: To be distributed in accordance with the initial distribution requirements for IDN: 0327402,
requirements for TM 9-2330-330-14&P.
RECOMMENDED CHANGES TO PUBLICATIONS Use Part II (reverse) for Repair Parts and DATE
AND BLANK FORMS Special Tool Lists (RPSTL) and Supply
Catalogs/Supply Manuals (SC/SM).
For use of this form, see AR 25-30; the proponent agency is ODISC4.

TO: (Forward to proponent of publication or form) (Include ZIP Code) FROM: (Activity and location) (Include ZIP Code)
AMSTA-LC-LPIT / TECH PUBS, TACOM-RI
1 Rock Island Arsenal
Rock Island, IL 61299-7630
PART I – ALL PUBLICATIONS (EXCEPT RPSTL AND SC/SM) AND BLANK FORMS
PUBLICATION/FORM NUMBER DATE TITLESemitrailer, Fuel Tanker: 5000-Gallon, Fuel-
TM 9 -2330-330-14&P 30 November 2005 Dispensing, Automotive, M969A3
ITEM PAGE PARA- LINE FIGURE TABLE RECOMMENDED CHANGES AND REASON
NO. NO. GRAPH NO. * NO. NO. (Provide exact wording of recom mended changes, if possible).

*Reference to line numbers within the paragraph or subparagraph.


TYPED NAME, GRADE OR TITLE TELEPHONE EXCHANGE/AUTOVON, PLUS SIGNATURE
EXTENSION

DA FORM 2028, FEB 74 REPLACES DA FORM 2028, 1 DEC 68, WHICH WILL BE USED. USAPPC V3.00
TO: (Forward direct to addressee listed in publication) FROM: (Activity and location) (Include ZIP Code) DATE
AMSTA-LC-LPIT / TECH PUBS, TACOM-RI
1 Rock Island Arsenal
Rock Island, IL 61299-7630
PART II – REPAIR PARTS AND SPECIAL TOOL LISTS AND SUPPLY CATALOGS/SUPPLY MANUALS
PUBLICATION NUMBER DATE TITLE
TM 9 -2330-330-14&P 30 November 2005 Semitrailer, Fuel Tanker: 5000-Gallon,
Fuel-Dispensing, Automotive, M969A3

TOTAL NO.
PAGE COLM LINE NATIONAL STOCK REFERENCE FIGURE ITEM OF MAJOR
NO. NO. NO. NUMBER NO. NO. NO. ITEMS RECOMMENDED ACTION
SUPPORTED

PART III – REMARKS (Any general remarks or recommendations, or suggestions for improvement of publications and blank
forms. Additional blank sheets may be used if more space is needed.)

TYPED NAME, GRADE OR TITLE TELEPHONE EXCHANGE/AUTOVON, PLUS EXTENSION SIGNATURE

USAPPC V3.00
RECOMMENDED CHANGES TO PUBLICATIONS Use Part II (reverse) for Repair Parts and DATE
AND BLANK FORMS Special Tool Lists (RPSTL) and Supply
Catalogs/Supply Manuals (SC/SM).
For use of this form, see AR 25-30; the proponent agency is ODISC4.

TO: (Forward to proponent of publication or form) (Include ZIP Code) FROM: (Activity and location) (Include ZIP Code)
AMSTA-LC-LPIT / TECH PUBS, TACOM-RI
1 Rock Island Arsenal
Rock Island, IL 61299-7630
PART I – ALL PUBLICATIONS (EXCEPT RPSTL AND SC/SM) AND BLANK FORMS
PUBLICATION/FORM NUMBER DATE TITLESemitrailer, Fuel Tanker: 5000-Gallon, Fuel-
TM 9 -2330-330-14&P 30 November 2005 Dispensing, Automotive, M969A3
ITEM PAGE PARA- LINE FIGURE TABLE RECOMMENDED CHANGES AND REASON
NO. NO. GRAPH NO. * NO. NO. (Provide exact wording of recommended changes, if possible).

*Reference to line numbers within the paragraph or subparagraph.


TYPED NAME, GRADE OR TITLE TELEPHONE EXCHANGE/AUTOVON, PLUS SIGNATURE
EXTENSION

DA FORM 2028, FEB 74 REPLACES DA FORM 2028, 1 DEC 68, WHICH WILL BE USED. USAPPC V3.00
TO: (Forward direct to addressee listed in publication) FROM: (Activity and location) (Include ZIP Code) DATE
AMSTA-LC-LPIT / TECH PUBS, TACOM-RI
1 Rock Island Arsenal
Rock Island, IL 61299-7630
PART II – REPAIR PARTS AND SPECIAL TOOL LISTS AND SUPPLY CATALOGS/SUPPLY MANUALS
PUBLICATION NUMBER DATE TITLE
TM 9 -2330-330-14&P 30 November 2005 Semitrailer, Fuel Tanker: 5000-Gallon,
Fuel-Dispensing, Automotive, M969A3

TOTAL NO.
PAGE COLM LINE NATIONAL STOCK REFERENCE FIGURE ITEM OF MAJOR
NO. NO. NO. NUMBER NO. NO. NO. ITEMS RECOMMENDED ACTION
SUPPORTED

PART III – REMARKS (Any general remarks or recommendations, or suggestions for improvement of publications and blank
forms. Additional blank sheets may be used if more space is needed.)

TYPED NAME, GRADE OR TITLE TELEPHONE EXCHANGE/AUTOVON, PLUS EXTENSION SIGNATURE

USAPPC V3.00
RECOMMENDED CHANGES TO PUBLICATIONS Use Part II (reverse) for Repair Parts and DATE
AND BLANK FORMS Special Tool Lists (RPSTL) and Supply
Catalogs/Supply Manuals (SC/SM).
For use of this form, see AR 25-30; the proponent agency is ODISC4.

TO: (Forward to proponent of publication or form) (Include ZIP Code) FROM: (Activity and location) (Include ZIP Code)
AMSTA-LC-LPIT / TECH PUBS, TACOM-RI
1 Rock Island Arsenal
Rock Island, IL 61299-7630
PART I – ALL PUBLICATIONS (EXCEPT RPSTL AND SC/SM) AND BLANK FORMS
PUBLICATION/FORM NUMBER DATE TITLESemitrailer, Fuel Tanker: 5000-Gallon, Fuel-
TM 9 -2330-330-14&P 30 November 2005 Dispensing, Automotive, M969A3
ITEM PAGE PARA- LINE FIGURE TABLE RECOMMENDED CHANGES AND REASON
NO. NO. GRAPH NO. * NO. NO. (Provide exact wording of recommended changes, if possible).

*Reference to line numbers within the paragraph or subparagraph.


TYPED NAME, GRADE OR TITLE TELEPHONE EXCHANGE/AUTOVON, PLUS SIGNATURE
EXTENSION

DA FORM 2028, FEB 74 REPLACES DA FORM 2028, 1 DEC 68, WHICH WILL BE USED. USAPPC V3.00
TO: (Forward direct to addressee listed in publication) FROM: (Activity and location) (Include ZIP Code) DATE
AMSTA-LC-LPIT / TECH PUBS, TACOM-RI
1 Rock Island Arsenal
Rock Island, IL 61299-7630
PART II – REPAIR PARTS AND SPECIAL TOOL LISTS AND SUPPLY CATALOGS/SUPPLY MANUALS
PUBLICATION NUMBER DATE TITLE
TM 9 -2330-330-14&P 30 November 2005 Semitrailer, Fuel Tanker: 5000-Gallon,
Fuel-Dispensing, Automotive, M969A3

TOTAL NO.
PAGE COLM LINE NATIONAL STOCK REFERENCE FIGURE ITEM OF MAJOR
NO. NO. NO. NUMBER NO. NO. NO. ITEMS RECOMMENDED ACTION
SUPPORTED

PART III – REMARKS (Any general remarks or recommendations, or suggestions for improvement of publications and blank
forms. Additional blank sheets may be used if more space is needed.)

TYPED NAME, GRADE OR TITLE TELEPHONE EXCHANGE/AUTOVON, PLUS EXTENSION SIGNATURE

USAPPC V3.00
PIN: 081077-000
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