C1000 Specifications and Calculations
C1000 Specifications and Calculations
C1000 Specifications and Calculations
CORPORATION
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Table of Contents
SUBJECT
PAGE
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without incurring any obligation either with respect to equipment previously sold or in the process of construction.
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without incurring any obligation either with respect to equipment previously sold or in the process of construction.
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List of Figures
FIGURE
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List of Tables
TABLE
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CHAPTER 1
INTRODUCTION
CHAPTER 1: INTRODUCTION
Document Overview
This document provides functional descriptions and specifications for the Capstone C1000 series
turbine, which consists of the C600, C800 and C1000 models. The following chapters include
descriptions of the major components and how they interact, detailed product performance data, and
basic application guidance. It is intended to be used by a variety of audiences and contains
references to additional information which may be needed to answer more detailed questions. Within
this document, you will find hyperlinks that will direct you to related topics in sections you are
referencing. Clicking these links will move the document to that section.
Below are a few examples of how this technical reference may be useful to selected audiences:
Safety Information
Obey all safety instructions and precautions in the C200 Users Manual (400008). Failure to do so
may cause personal injury and/or damage to the equipment. The user must read and understand the
Users Manual before operation of the equipment.
Only Capstone Authorized Service Providers are permitted access to the inside of the
enclosure.
C1000 Product Specification (460051) This document summarizes the key performance
characteristics of the C1000 turbine models, and is the basis for Capstones standard
warranty. The Product Specification information has precedence in the case of any conflict
with this technical reference.
C1000 Outline and Installation (O&I) Drawings (524341) Detailed dimensions, weights,
and other product installation information are contained in this document. The O&I
drawings take precedence in case of any conflict with this technical reference.
Emissions Technical Reference (410065) The emissions for all Capstone distributed
generation products are summarized in this technical reference to address local air
permitting requirements.
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CHAPTER 1
INTRODUCTION
Protective Relay Functions Technical Reference (410033) Utilities commonly require that
protective relay devices be installed with generators connected to their grid. This technical
reference provides information for the protective relay functions incorporated into Capstone
Microturbines.
C1000 Users Manual (400024) The C1000 Users Manual provides explanations of how
to interact with the C1000 series turbine (including details of the local user display), as well
as general maintenance guidance and simple troubleshooting.
C1000 Product Specification (460051) This document summarizes the key performance
characteristics of the C1000 series turbines, and is the basis for Capstones standard
warranty. The Product Specification information has precedence in the case of any conflict
with this technical reference.
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without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 1
INTRODUCTION
C1000 O&I Drawings (524341) Detailed dimensions, weights, and other product
installation information are contained in this document. The O&I drawings take precedence
in case of any conflict with this technical reference.
APS Technical Reference (410079) The service edition of the Capstone Remote
Monitoring Software for the Advanced Power Server (CRMS-APS) provides more detailed
information for working with the C1000 packages than through the C1000 Controllers
graphic user interface alone. This document explains how to operate this service software.
Protective Relay Functions Technical Reference (410033) Utilities commonly require that
protective relay devices be installed with generators connected to their grid. This technical
reference provides information for the protective relay functions incorporated into Capstone
Microturbines.
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CHAPTER 2
PRODUCT OVERVIEW
Key Components
The C1000 series turbine systems consist of three (C600), four (C800) or five (C1000) power
modules installed in one compact 30 foot ISO-style container. The C1000 and its constituent power
modules are shown in Figure 2-1.
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CHAPTER 2
PRODUCT OVERVIEW
Power
Module
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CHAPTER 2
PRODUCT OVERVIEW
Main Features
The main features of the C1000 series turbine are:
Reliable, clean, maintenance-free generation of 600 kilowatts to 1 Megawatt of power.
Clean, useable waste heat is available for cogeneration applications.
Intelligent system controller with high efficiency modes, smart load following capabilities
and engine run time balance for better routine maintenance planning.
Power module designs provides inherently redundant configuration for outstanding
availability.
C600 and C800 systems can be upgraded to 1 Megawatt in 200 kilowatt increments with
an easy field retrofit kit.
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PRODUCT OVERVIEW
Built-in synchronous AC
Patented air bearings eliminate the need for oil or other liquid lubricants.
Air-cooled design of the entire system (turbine and controller) eliminates the need for
liquid coolants.
Each 200 kW turbine engine has only one moving part: no gears, belts, or turbine-driven
accessories.
Advanced combustion control eliminates the need for ceramics or for other costly
materials or for catalytic combustion, and provides ultra-low emissions.
The integral annular recuperator (heat exchanger) doubles electrical efficiency.
Digital control technology facilitates advanced control or monitoring, and diagnostic
capabilities, both on-board and remotely.
Air Bearings
The turbine engine has air foil bearings (air bearings) for high reliability, low maintenance, and safe
operation. This allows fewer parts and the absence of any liquid lubrication to support the rotating
group. When the turbine is in operation, a film of air separates the shaft from the bearings and
protects them from wear.
Emissions
The Capstone turbine is designed to produce very clean emissions. The exhaust is clean and oxygen
rich (approximately 18% O2) with very low levels of air pollutants. Like all fuel combustion technology,
the turbine produces emissions (like nitrogen dioxide and carbon monoxide) from the fuel combustion
process. The turbine has ultra low nitrogen dioxide (NO2) and carbon monoxide (CO) emission
levels. Refer to the Capstone Emissions Technical Reference (410065) for details.
Enclosure
The microturbine standard enclosure is designed for indoor and outdoor use. The enclosure
conforms to the requirements of the National Electrical Manufacturers Association (NEMA) 3R, and is
rated to IP 24 ingress protection requirements as specified in IEC 60529.
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CHAPTER 2
PRODUCT OVERVIEW
Distributed Generation
The microturbine produces synchronous current when connected to an electric utility grid. It allows
electric utilities to expand power generation capacity in small increments, to optimize current
infrastructure, and reduce or delay the need to develop, fund, and build new transmission and
distribution lines. The microturbine also allows utility consumers to offset part of their energy
consumption from the grid.
Peak Shaving The turbine system can augment utility supply during peak load periods,
thus increasing power reliability and reducing or eliminating peak demand charges.
Combined Peak Shaving and Standby The turbine system can be used for both Grid
Connect power and Stand Alone power for protected loads. With the Dual Mode System
Controller (DMSC) accessory, the turbine can be programmed to switch automatically
upon loss/restoration of electric utility grid power. The turbine, with its low emissions, low
maintenance requirements, and high reliability is well suited for combination peakshaving and standby power applications.
MultiPac Power Multiple Capstone turbines can be connected through the Advanced
Power Server (APS) to achieve higher power outputs that operate as a single power
generation source. Multiple C200 and C1000 turbines can be connected for advanced
control and dispatch of up to 10 Megawatts of power generation. The APS allows the
control of several groups of turbines, each dispatched with their own control priorities.
Complex control logic can be implemented to maximize the value of the turbine
installation through integration of a utility power meter, building management system or
programming time of day power set-points to offset variable electricity rates. More
information is available in the Capstone Advanced Power Server (APS) Model 145
Users Manual (400026). All MultiPac installations of the C1000 series turbine require
the use of the APS-145.
Resource Recovery Capstone turbine models are available that use methane-based
oilfield flare casing gas or low-energy landfill/digester gas as fuel sources. The C1000
series turbine is available in configurations that can accept sour gas with up to 5000
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CHAPTER 2
PRODUCT OVERVIEW
ppmv Hydrogen Sulfide (H2S) content. This application helps reduce pollution and
provides economical power for on-site use as a by-product.
Thermal Heat Recovery The oxygen-rich exhaust from the turbine can also be used for
direct heat or as an air pre-heater for downstream burners. Third party HRMs allow
commercial businesses to offset or replace local thermal loads such as domestic hot
water, space heating, pool heating, and industrial hot water. In addition, the oxygen-rich
exhaust together with ultra-low emissions makes the direct exhaust applicable for some
food processing and greenhouse uses, such as heating, cooling (by absorption),
dehumidifying, baking, or drying.
OEM Applications The turbine core technology can be integrated into a wide variety of
products and systems. Uninterruptible power supplies, all-in-one combined heat and
power systems, and combined cooling, heat and power systems are some common
OEM applications.
Output Measurements
The measurements presented in this document are mostly in metric units (with U.S. standard units in
parentheses). Refer to the sections below for more data.
Nominal
The output values contained in this document are the nominal values and do not reflect tolerance
ranges. Deviations from the nominal value can occur due to differences between microturbines,
measurement inaccuracies, and other factors. Nominal performance is defined as the design
performance target for a specific microturbine model.
ISO Conditions
Combustion turbine powered devices (including the Capstone turbine) are typically rated at 15 C
(59 F) at sea level, or 1 atmosphere (1 atm) which is 760 mm Hg (14.696 psia) and identified as
International Organization for Standardization (ISO) conditions. For a complete definition of ISO
testing conditions, refer to ISO 3977-2.
Pressure
Pressure figures assume gauge pressure, or 1 standard atmosphere (1 atm) 760 mm Hg
(14.696 psia) less than absolute pressure, unless otherwise indicated.
Volume
Fuel gas and exhaust gas volumetric measurements are given in normalized cubic meters (m3),
defined at 0 C (32 F), and standard cubic feet (scf), defined at 15.6 C (60 F). Both volumes are
defined at 1 atm (760 mm Hg, 14.696 psia).
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CHAPTER 2
PRODUCT OVERVIEW
Heating Values
Heat contents and heat rates will be found in either Lower Heating Value (LHV) (dry) or Higher
Heating Value (HHV), depending upon the application. Capstone calculates heating values at
1 atmosphere (atm) and 15.6 C (60 F), according to ASTM D3588.
Turbine Performance
The turbine electrical output capability is reduced when operating in higher ambient temperatures or
elevations, and by intake or exhaust restrictions. Refer to Chapter 7: Performance in this document
for details.
Power Quality
The turbine output conforms to IEEE 519-1992, IEEE Recommended Practices, and Requirements
for Harmonic Control in Electrical Power Systems. Refer to CHAPTER 8: Electrical Ratings in this
document for more details.
Heat Output
The recuperated turbine can produce the following amounts of clean, usable exhaust heat in the
range of 232 to 310 C (450 to 590 F). Each power module includes one exhaust stream of 305 mm
(12 in) in diameter flowing up to 62 normal m3 (2300 scf) per minute. These exhaust streams can be
manifolded in any combination as required by the specific application. Table 2-1 shows the values for
total available exhaust heat when all constituent power modules are manifolded together. Refer to
CHAPTER 7: Performance in this document for more details.
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CHAPTER 2
PRODUCT OVERVIEW
C600
C800
C1000
Nominal Total
Exhaust
Energy
4,260,000 kJ/hr
(4,050,000 Btu/hr)
5,680,000 kJ/hr
(5,400,000 Btu/hr)
7,100,000 kJ/hr
(6,750,000 Btu/hr)
Exhaust Mass
Flow
3.99 kg/s
(8.79 lbm/s)
5.32 kg/s
(11.72 lbm/s)
6.65 kg/s
(14.65 lbm/s)
Maintenance
C1000 series turbines require little maintenance beyond periodic intake air filter inspections. The use
of air bearings, coupled with the fact that the turbine system does not incorporate a mechanical
transmission, means that no lubricants or coolants are used. There is no periodic replacement and
disposal of lubricants or filters and no associated inspection or monitoring requirements. Dual Mode
systems use sealed lead acid batteries which also require no maintenance through their expected
life. Refer to Chapter 10: Maintenance in this document for more information.
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CHAPTER 3
SYSTEM DESCRIPTION
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without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 3
SYSTEM DESCRIPTION
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CHAPTER 3
SYSTEM DESCRIPTION
C1000 Container
Each C1000 turbine generator system is housed in a 30-foot long container with five compartments.
Three, four or five of these compartments are populated with 200 kW generator modules, depending
on the model purchased. As previously stated, the 600 kW C600 model uses three 200 kW modules,
the C800 uses four, and the C1000 uses five.
Every container, for all C1000 models, has the same exterior dimensions, regardless of the number
of power modules installed in the containers five compartments. This leaves two empty modules on
the C600 and one empty module on the C800. At a later time these empty compartments can be field
retrofitted with a 200 kW power module if higher system power outputs or redundancy is desired in
the future. The C1000 container is suitable for outdoor installations and is of a rugged design
engineered to protect the turbine equipment from the elements.
The individual 200 kW power modules share a common fuel header, control system and electrical
output bus. The system is addressed from the single controller as one system, with a single
aggregate power output rating. To the user, the package can be considered a single turbine
generator set, with the advantages of higher efficiency over a wider operating range, higher
availability and redundancy and the ability to upgrade to higher power outputs in the future.
Fuel System
The turbine can efficiently use a wide range of approved hydrocarbon-based gaseous fuels,
depending on the model. The C1000 series turbine uses a single fuel header to power all installed
power modules. A standard flanged gas inlet is available on the same end of the package as the
controller and power connections. Each turbine power module includes an integral fuel delivery and
control system. The standard system is designed for pressurized hydrocarbon-based gaseous fuels.
Other models are available for low-pressure gaseous fuels, gaseous fuels with lower heat content,
gaseous fuels with corrosive components, and biogas (landfill and digester gas) fuels. Contact your
Capstone Authorized Service Provider for data on approved fuels and performance specifications.
Power Electronics
Digital power electronics control and condition the turbine electrical output. The digital power
electronics change the variable frequency AC power from the generator to DC voltage, and then to
constant frequency AC voltage.
During start-up, the digital power electronics operate as a variable frequency drive, and motor the
generator until the turbine has reached ignition and power is available from the turbine. The digital
power electronics again operate as a drive during cooldown to remove heat stored in the recuperator
and within the turbine engine in order to protect the system components.
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CHAPTER 3
SYSTEM DESCRIPTION
Electrical Output
Dual Mode C1000 series turbines provide main 3-phase AC power with the following nominal
electrical output ratings:
C600 = 600 kW
C800 = 800 kW
C1000 = 1000 kW
C1000 Controller
The C1000 series turbine includes a controller that coordinates the operation of the digital system
controls of each constituent power module. It also has an advanced user interface with a touch
screen for control and monitoring of the C1000 components. The controller is installed in the C1000
series enclosure and is the turbine systems solitary controller as well as the central hub for all user
interface connections.
Options are available to communicate with the C1000 controller via RS-232 serial communications,
Modbus, Ethernet modem, or internet. This includes remote monitoring by the customer or by
Capstone service over the Capstone Service Network. Also, numerous industry standard protocols
are available to facilitate full integration into any Building Management System, Supervisory Control
and Data Acquisition (SCADA) or Programmable Logic Controller (PLC) based application.
C1000 series turbine users have many controller configuration options to ensure power is dispatched
according to their needs and with the highest possible efficiency and availability. Several methods are
available for configuration through a controller connected laptop, the controllers front panel or via
remote connection.
Exhaust
Capstone turbine technology provides high temperature, oxygen rich exhaust air so clean it can be
used directly as a source of heat in some applications. When exhaust heat is utilized, overall system
efficiency is increased. Turbine waste heat is typically used with a heat exchanger or absorption
chiller to heat or cool water to offset fuel and electricity costs without having any impact on the
system electrical efficiency or generation capacity.
The exhaust from each 200 kW power module in the C1000 packages exits the module individually
from the back where it can be directly vented to atmosphere or manifolded as required by a heat
recovery application. With up to five individual exhaust streams, many options are available for
optimizing the end users heat recovery needs and several standard exhaust ducting kits are
available for a number of possible configurations.
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SYSTEM DESCRIPTION
C1000 as a single turbine generator, and not as separate power modules. See Figure 3-3 for a block
diagram of the C1000 Control System.
When the C1000 controller interfaces with the C1000 components, it is individually addressing the
200 kW power modules that make-up that C1000 package. Each of the 200 kW power modules has
its own integrated control system for its turbine, generator and power electronics. This section
describes in detail the architecture of the 200 kW power module controls that the unit level controller
supervises.
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SYSTEM DESCRIPTION
Connecting these controllers are a low voltage DC bus and a communication bus. Power and
communication between the controllers flow over these bus connections as shown in
Figure 3-4.
Each of the major components has an embedded Personality Module (PM). The PM is an Electrically
Erasable Programmable Read Only Memory (EEPROM) device which is used to store operational
parameters and user settings for each of these components. This allows the main operating software
to identify, and adjust for the operation of, various machine configurations. The PMs can be read and
programmed through the CRMS Software. Refer to the CRMS Technical Reference, Maintenance
Edition (410014) for PM upload and download instructions.
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CHAPTER 3
SYSTEM DESCRIPTION
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SYSTEM DESCRIPTION
Load Controller
The Load Controller on a 200 kW power module is one of the primary digital controllers. It is
responsible for converting power from the high power DC bus to the customers desired AC output
voltage and frequency, or in the reverse direction to start the engine. In a Grid Connect system, the
Load Controller automatically matches the existing voltage and frequency of the customers grid.
Generator Controller
The Generator Controller on each 200 kW power module is dedicated to fully active speed control of
the permanent magnet AC generator/motor. This controller provides high frequency AC power to
initially accelerate the turbine/generator rotor to the required starting speed using power from the DC
bus. Once the system lights off, the generator controller maintains the speed of the engine as
required by output power demand. The Generator Controller converts the variable high frequency AC
generator output to DC power for the high voltage DC bus. This controller also has control of the
safety valve that opens and dumps compressed air overboard in the event of a loss of speed control,
and a brake resistor that can be used to control excess power on the DC bus.
Fuel Controller
The Engine Controller on each 200 kW power module provides fuel control, ignition, engine
temperature control, and monitors all engine sensors. The engine controller initiates the lighting
sequence of the engine once the Generator Controller has accelerated the turbine generator rotor to
the speed required for light-off. When ignition is detected, fuel flow is controlled to maintain an
exhaust temperature set-point. The fuel control system independently controls each of the six
injectors in order to maintain temperatures and is integral to the low emission and high efficiency of
the turbine system.
Battery Controllers
Each 200 kW power module in Stand-Alone or Dual Mode configurations has two identical Battery
Controllers that convert battery DC bus voltage from the two large DC batteries to system high power
DC bus voltage. These controllers are responsible for the sourcing or sinking of power as necessary
to regulate the DC bus. On Grid Connect configurations the inverter is used in place of the Battery
Controllers to regulate DC bus voltage using grid power. During a start on a Stand Alone system, the
Battery Controllers are responsible for turning on and charging the systems high power DC bus.
Battery health and monitoring software resides in the Battery Controllers to manage the charge of the
systems batteries and optimize battery life.
System Controller
The System Controller on a 200 kW power module is responsible for overall management of turbine
operation and interfaces with the C1000 controller. The individual controllers described above are
controlled, monitored and sequenced for complete system control. The system controller receives
commands from the C1000 controller or can be serviced through Ethernet communications using
CRMS software. The system controller logs all system faults and records data prior to, during, and
after all logged faults for the last 20 faults on record. As an additional safety feature, it has control of
all low voltage DC power to the fuel valves and will disable the fuel system, independent of the
Engine Controller, in the event of a fault.
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SYSTEM DESCRIPTION
Operational States
Figure 3-5 and Figure 3-6 show the power module operational states and all possible transitions
between states. The transitions and active states can differ between Grid Connect and Stand Alone
operation. The fault logic will transition directly out of any state into the Disable, Warmdown, or Fault
state depending upon the severity of the fault. If the user initiates a download of new software, then
the system transitions to the Software Download state and remains there until the system is restarted
to ensure that the power is cycled after downloading new software. This cycle of power is also
required a system fault places the system in the Disable state.
Power Up
The Start-Up sequence differs for Grid Connect and Stand Alone modes:
For Grid Connect, the turbine draws power from the grid connection, which is transmitted to
the main electrical terminal connections on the C1000 package. Once grid power is applied,
the systems DC bus precharge circuit powers up the main DC power bus that supplies
power to the 24 VDC power supplies. These power supplies provide power throughout the
system to all the individual digital controllers, placing the system in the Power Up control
state.
For Stand Alone or Dual Mode configurations, the user must first press the Battery Wakeup
button located on the C1000 controller. This circuit supplies 24 V power from the C1000
controller back-up battery to the controller. The C1000 then initiates a power module Battery
Wakeup by momentarily closing the power module external battery wakeup circuits. The
external battery wake circuitry latches a contact that enables the precharge circuit on the
battery controllers to activate the batterys main controller. The batterys main controller then
energizes the systems primary DC bus using power from the main batteries.
While in the Power Up state, the System Controller goes through hardware and software system
checks to verify that all power module subsystem controllers are operational. The power module
system controller then determines if it is configured to be a Grid Connect, Stand Alone, or Dual Mode
system. If there are errors during this process the system will transition to the Invalid state. If all
Power Up checks pass, the system will transition to the Stand By state.
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CHAPTER 3
SYSTEM DESCRIPTION
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SYSTEM DESCRIPTION
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Invalid
This is the system state transitioned to when the software or hardware does not match, or if there
have not been any jumpers installed to identify the mode in which to run. New turbines are delivered
with the operational mode unspecified and will be in the invalid state upon initialization.
Stand By
This is the primary state for the turbine after power up or anytime the unit is on but not issued a Start
command. For Grid Connect, the system will stay in this state as long as grid power is applied to the
terminals. For Stand Alone, the system has a timer that will turn off the power and wait for a battery
wake-up command to start back up after the timer expires. This timer is user adjustable and prevents
battery drain.
Idle Recharge
This state is available for Dual Mode or Standby systems that have batteries but do not run in Stand
Alone mode except in the very rare instances of a power outage. The user can command the system
to this state to charge the main batteries. The turbine uses power from the grid to perform a complete
charge of the batteries in order to maintain their health.
Cooldown
This state allows the Power Module fan to cool the power electronics if they are too hot for a system
start.
Prepare to Start
This state prepares the system to run at power. It sets the proper operating modes and then enables
the Load Controller, Generator Controller, and Battery Controllers (if present). Once these are
functioning correctly, the primary cooling fan is powered.
Liftoff
The Generator Controller is commanded to bring the engine quickly up to its start speed using the
reverse power to the generator. Once start speed is reached, the Generator Controller is put in speed
control mode and the system transitions to the next state in the sequence.
Light
The System Controller commands the Engine Controller to initiate the light sequence. The Engine
Controller fires the igniter and ramps the flow of fuel at the proper rate for the customers fuel type
until ignition is detected. Once the system controller detects the lightoff, the System Controller places
the Engine Controller in closed loop exhaust temperature control mode and transitions to the next
state.
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CHAPTER 3
SYSTEM DESCRIPTION
Acceleration
The system controller waits in this state until the Generator Controller has transitioned the engine
speed up to the minimum engine idle speed before transitioning to the next state.
Run
The system stays in this state until the engine is fully warmed up and the load command is set by the
user. Once both of these conditions are met, the System Controller transitions to the Load state.
Load
In this state, power is exported. In Grid Connect, the system will meet the commanded power export
of the user. In Stand Alone mode, the system will maintain output voltage at whatever power is
required up to the limit of the turbine output.
Cooldown
In this state, the System Controller turns off the Engine Controller, which turns off the fuel to the
engine. Once the fuel is off, the System Controller monitors the engine temperature until it has
dropped enough to stop the engine. It then transitions to the next state.
Restart
This state exists to allow the user to restart the turbine without completely shutting down first. The
System Controller commands the system back to the lightoff speed and then transitions back to the
Light state. If the fuel is LPG, the system will enter the Wait for Permissive state before entering the
Light state.
Shutdown
In this state, the System Controller commands the Generator Controller to run the engine back down
to the Liftoff speed and then quickly to zero speed. Once the speed of the engine is confirmed to be
at zero, the System Controller disables the Generator Controller, the Load Controller, and the Battery
Controllers (if the system is in Stand Alone mode).
Page 3-13
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without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 3
SYSTEM DESCRIPTION
Software Download
This state ensures that the system is put in the proper configuration to load new software. The
system automatically enters into this state upon starting a software upload through the CRMS
software. Once the software load is complete, the user must cycle power in order to exit this state.
Fault
This is the state that all active operating states (except the Standby state) transition to if a shutdown
level fault is detected. Once everything is turned off, the system will clear the fault and transition back
to Standby if the fault can be reset.
Warmdown
This is the state that all active operating states transition to if a fault occurs and disables the primary
source of power after the engine has stopped providing power. In Grid Connect mode the primary
source of power is the Load Controller while for Stand Alone mode it is the Battery Controllers.
Disable
This is the final state for all severe faults and can be transitioned to from any state. Once you enter
this state, power in the entire system is shut down, and if in Stand Alone mode the system goes to
sleep. If you are in Grid Connect mode and the precharge circuitry is still working, the controller and
display could possibly stay on depending on the severity level and type of fault.
Page 3-14
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CHAPTER 3
SYSTEM DESCRIPTION
Precharge Transformer
Brake Resistors
Page 3-15
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without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 3
SYSTEM DESCRIPTION
Battery Packs
The Battery packs, included with Stand Alone (or Dual Mode) systems, provide the power electronics
with stored energy for black starting and load transients.
Precharge Transformer
The precharge circuit serves in Grid Connect applications to activate the DC bus using grid power in
order to initialize the power electronics. The precharge circuit limits the in-rush current to the DC bus
during power up.
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without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 3
SYSTEM DESCRIPTION
Brake Resistors
To prevent an overvoltage condition from occurring on the DC bus, a brake resistor is connected
across to the DC bus. These resistors are activated when the DC bus exceeds a predetermined
voltage setpoint which can occur as a result of rapid load shedding or an emergency stop.
Page 3-17
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without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 4
OPERATING MODES
Grid Connect
Introduction
Grid Connect mode allows the C1000 turbine package to be connected in parallel with an electric
utility. When a utility grid disturbance occurs, the integrated protective relay functions of the 200 kW
turbine power modules will automatically shut down the system. The C1000 package can restart
automatically to resume supplying electricity to connected loads once grid power returns to normal. In
Grid Connect mode, the C1000 turbine generator package is a current source only - the turbine
synchronizes to the electric utility for both voltage and frequency reference. The turbine can be used
to provide base load power or shave peak power based on loads or user commands.
Features
Grid Connect functionality and user benefits are optimized in the C1000 turbine package through
several advanced features of the C1000 controller. Besides optimizing turbine efficiency for a given
power output and minimizing emissions, the C1000 controller will balance power module run times
and offers numerous custom and time of use controls for precise dispatch of power according to the
users needs. The time of use feature includes programmable peak shaving functions, which
automatically configure the turbine package to operate on a time schedule or to follow local loads
during specific time periods, reducing peak demand charges. These special features are described
as Time of Use and Load Following dispatch modes later in this chapter. Time of Use supplies
variable power levels at selected times to meet user load demand. Load Following tracks local
electrical loads to supply power on an as-needed basis.
The C1000 controller also includes Modbus, discrete, and Ethernet interfaces to external systems,
such as utility power meters, rate meters or Building Management Systems. These interfaces can
provide even better optimization of your electrical generation and heat recovery needs, providing
optimized operational modes based on electric demand, heat demand and utility pricing. Reverse
Power Flow Protection is easily included and prevents the turbine system from back-feeding power to
the grid. Implementation of Load Following mode and Reverse Power Flow Protection requires
installation of an external power meter and/or a timer or switch. The external power meter provides
information to the turbine on power flow at a point between the turbine and the grid power supply.
Power Specifications
The full-load power output in Grid Connect mode is three phase 400 to 480 V, 50/60 Hz. The turbine
automatically synchronizes with the grid, and will operate properly with any phase sequence. For
complete performance ratings, refer to Chapter 7: Performance and Chapter 8: Electrical Ratings in
this document. For discussion of the protective relay functionality, refer to the Protective Relay
Functions Technical Reference (410033). For discussion of electrical interconnections, refer to
Chapter 8: Electrical Ratings and Chapter 11: Installation in this document.
410072 Rev C (March 2015)
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without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 4
OPERATING MODES
Set the System Power Connect mode to Grid Connect using the control panel or using a
PC with CRMS-APS.
Provide external control connections to the Grid Connect enable input in the C1000
Controller. Refer to Dual Mode below for a discussion of how to switch between Grid
Connect and Stand Alone modes. Refer to Chapter 9: Communications in this document
for details on pin connections.
In addition to this Grid Connect mode setup, the means to start and stop the system must be
configured. The sections below provide additional functions to be considered for setting up dispatch
modes. The Chapter 9: Communications provides description of other input and output options,
including Emergency Stop and fault inputs.
The system power demand will also need to be set. Refer to the C1000 Users Manual (400024) and
APS Technical Reference (410079) for configuring all these settings.
Auto Restart
By means of the Auto Restart feature a turbine system automatically attempts a restart after lowseverity incident-driven shutdowns. If Auto Restart is on, the system will attempt to restart after a
shutdown due to any fault condition that is severity level 3 or less. This feature may be enabled with
any of the dispatch modes described below. Capstone recommends enabling Auto Restart to
increase system availability, deliver faster power output and reduce wear on the bearings.
Note that setting Auto Restart to ENABLE impacts both Grid Connect and Stand Alone operating
modes. Separate adjustable timers can be used to set different restart time delays for Grid Connect
and Stand Alone modes. These timers are only adjustable using CRMS.
If the Auto Restart feature is enabled, the system stores the ON command through a loss of utility
power. However, the turbine must be explicitly commanded ON for the Auto Restart operation to
function. For example, the system will not automatically restart and reconnect to the grid if the Time
of Use mode is not telling the system to be ON at that point. Operator intervention is required to
manually restart the system if a utility fault condition occurs and the related protective relay function
shuts down the turbine.
The Auto Restart feature is available in both the Grid Connect and Stand Alone operating modes.
However, each mode has a separate user-settable delay timer that is adjustable between zero and
60 minutes.
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without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 4
OPERATING MODES
Stand Alone
Introduction
This section presents information on operating the C1000 series turbine in Stand Alone mode. Stand
Alone mode allows power generation at locations where there is either no electric utility service or
where backup power is desired when the electric utility is unavailable. For Stand Alone operation, the
voltage and frequency of the turbine system are set to meet load requirements. The turbine behaves
as a voltage source that always follows the power requirements of the load, (i.e., the output power is
determined by the actual current draw demanded by the connected loads).
The turbine in Stand Alone mode utilizes an on-board battery storage system to power connected
loads when no electric grid utility is available. The batteries provide energy for starting the turbines.
During operation, the batteries also provide energy for supporting transient load changes while the
turbines increase speed to provide the power required by the load. In addition, it serves as a buffer to
absorb energy during a loss of load while the turbine decelerates to produce less power. During
turbine shutdown, the battery may be placed in sleep mode to minimize drain and preserve battery
charge. Management of the battery and its state-of-charge is automatic during turbine operation.
Features
Most Stand Alone installations require the connected loads to be brought on-line once the turbine
load controller is producing the required voltage and frequency. Stand Alone systems can also be
configured for a Soft Start function, which allows the turbine to begin exporting power at less than
nominal voltage and frequency, and then linearly increases voltage and frequency to nominal levels
over a period of time. This Soft Start feature can assist in starting loads with large in-rush currents,
such as a single large dedicated motor. To meet output power requirements automatically, the
system can be configured in Auto Load mode. Auto Load ensures that the turbine closes the main
output contactor to immediately produce the required output power once minimum engine load speed
and battery state of charge are reached.
The C1000 series turbine includes integrated protective relay functions to check output voltage and
frequency, and will shut down if values fall outside of preset limits. The system will also automatically
shut down, and will not pick up load, if it senses utility voltage. If the connected loads demand more
power than the engine is able to produce, the turbine will take additional power from its battery
storage system to make up the difference until the battery state of charge drops below 60 percent.
Power Specifications
The full-load power output in Stand Alone mode is three phase 150 to 480 V, 50/60 Hz. The turbine
provides output in L1, L2, L3 counterclockwise phase rotation. For complete performance ratings,
refer to Chapter 7: Performance and Chapter 8: Electrical Ratings. For discussion of the protective
relay functionality, refer to the Protective Relay Functions Technical Reference (410033). For
discussion of electrical interconnections, refer to Chapter 11: Installation.
Page 4-3
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without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 4
OPERATING MODES
Set the System Power Connect mode to Stand Alone using the C1000 controller or a
PC with CRMS.
Provide external control connections to the Stand Alone enable input in the User
Connection Bay. Refer to Dual Mode below for a discussion of how to switch between
Grid Connect and Stand Alone modes. Refer to Chapter 9: Communications for details
on pin connections.
In addition to this Stand Alone mode setup, a means to start and stop the system must be configured.
The sections below provide additional functions to be considered for setting up soft start and dispatch
modes. The Communications chapter provides description of other input and output options,
including Emergency Stop and fault inputs.
The system voltage and frequency will also need to be set. Refer to the C1000 Users Manual
(400024) and CRMS-APS Technical Reference (410073) for configuring all these settings.
Auto Load
The Auto Load option allows the user to enable the turbine to automatically close the output contactor
once the system has started and is ready to load. A Yes setting automatically makes power
available to match the load demand. A No setting requires the user, through the C1000 controller, to
manually enable the turbine to produce power to meet the load demand. This command can also be
set through the serial port using CRMS. The Auto Load feature should be enabled to have the
contactor automatically close when Auto Restart is enabled and a restart fault occurs.
Page 4-4
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without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 4
OPERATING MODES
Battery Overview
Each Stand Alone 200 kW power module contains two sets of batteries: the main batteries (made up
of two banks or sealed lead acid batteries) that provide power for starting the engine and to stabilize
power output during load transients, and a small 12 VDC battery in the User Connection Bay (UCB)
to provide energy to wake-up and engage the main battery system is engaged. Additional details on
the main battery system are included in Chapter 5: Battery Management.
The C1000 controller, on a C1000 series turbine configured for Dual Mode, also has an
Uninterruptible Power Supply (UPS) battery for Stand Alone operation.
UCB Battery
Each 200 kW power module uses a separate battery located in the Communications Bay for remote
system battery wake-up functionality. The +12 VDC battery is recharged automatically when the
turbine senses a low state-of-charge.
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without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 4
OPERATING MODES
If the battery isolation switch is set to ON, and the display panel is dark, the system is
most likely in Sleep Mode.
Dual Mode
Capstone uses the term Dual Mode to describe the ability to automatically switch between Grid
Connect and Stand Alone operating modes. By definition, a Dual Mode turbine system includes the
batteries and associated hardware to be able to operate in Stand Alone mode. Sometimes a Dual
Mode version is used for a purely Stand Alone application (for example, remote power that will never
be connected to a utility grid). In this case, the Dual Mode features described here will not be used,
and only the Stand Alone operation description above will apply. For many applications, however, the
system is intended to operate in Grid Connect mode most of the time and transition to a Stand Alone
mode when the utility grid experiences a fault.
Page 4-6
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without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 4
OPERATING MODES
Set the System Power Connect mode to Dual Mode using the C1000 controller and a
PC with CRMS-APS.
Provide external control connections to the Stand Alone enable and Grid Connect
enable inputs in the User Connection Bay of each 200 kW power module. Refer to
Chapter 9: Communications in this document for details on pin connections.
Once the system is configured to act in Dual Mode, the C1000 controller can activate the Stand
Alone or Grid Connect inputs on each turbine power module to automatically switch between Grid
Connect and Stand Alone operating modes. Care needs to be taken to avoid conflicting commands
that could damage equipment. Capstone offers a Dual Mode System Controller (DMSC) accessory
that provides the necessary wiring and logic to sense utility grid problems and automatically switch
between these two operating modes. The DMSC (or third-party accessory equivalent in function and
rating) is required equipment for Dual Mode operation. Without it, the C1000 controller cannot
operate the external breakers needed to disconnect from and reconnect to the grid. The DMSC also
provides Fast Transfer switching as described in the Fast Transfer paragraph below. Refer to the
DMSC Technical Reference (410071) and to the DMSC Users Manual (400023) for the description
and operation of the DMSC.
CAUTION
The turbine can only provide power in L1, L2, L3 phase sequence in Stand Alone
mode. Therefore, proper phase wiring must be respected relative to the utility grid
voltage. Connections L2 and L3 to the turbine may need to be swapped to achieve
a consistent phase sequence when switching between utility voltage in Grid
Connect mode and turbine voltage in Stand Alone mode to avoid damage to loads
that are sensitive to phase rotation.
Fast Transfer
The C1000 turbine packages are able to transition from Grid Connect to Stand Alone mode in less
than 10 seconds. The turbine is not able to reconnect to a utility grid without first sensing grid voltage
stability for at least 5 minutes (refer to Grid Connect above). However, protected loads can be quickly
transitioned back to a utility source by first stopping turbine power output in Stand Alone mode, and
then reconnecting the protected loads back to the utility. The turbine can then continue to operate in
a Hot Standby mode (producing no load power but recharging its batteries) until it senses the utility is
stable and then reconnecting automatically in Grid Connect mode.
The Dual Mode System Controller Technical Reference (410071) provides details about the
transitions and timing for fast transfer.
Page 4-7
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without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 4
OPERATING MODES
MultiPac
This section provides technical information for operating the C1000 series turbines in a collective
arrangement known as a MultiPac. The C1000 package requires the use of the Capstone Advanced
Power Server (APS) for MultiPac applications. The APS allows up to 20 C200 units and 10 C1000
units (any combination of C600, C800 and C1000) to be operated as a single power generation
source. All of the logical groupings and dispatch modes for the MultiPac are available from the APS.
Refer to the Advanced Power Server (APS) Model 145 Technical Reference (410079) for details
utilizing an APS in MultiPac installations.
MultiPac operation features synchronous voltage and frequency for all turbines in the group.
Individual turbines share power and load on both a dynamic and steady state basis. A single physical
and logical control point designated as the Master directs signal and command information to all
other turbines. The APS must be designated as the Master.
A MultiPac can be operated in either of the operating modes described above: Stand Alone or Grid
Connect. In each mode, individual turbines share power, current and load on both a dynamic and
steady state basis, and generate current to meet the required load demand. Dual Mode operation
requires purchase of a Capstone Dual Mode System Controller.
An illustrative interconnection diagram is presented in Figure 4-1.
E-Stop
Switch
Hardwire E-Stop
(If Required)
Ethernet
Switch
Controller
C1000
10BaseT
Terminator
Panel
PC
TB1
10BaseT
Hardwire
Batt Wakeup
(If Required)
MultiPac
(Sync, Wakeup, E-Stop)
Cable
Controller
10BaseT/
10Base2
Converter
C1000
MultiPac
(Sync, Wakeup, E-Stop)
Cable
Terminator
C200
Coax Cable
Terminator
Page 4-8
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without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 4
OPERATING MODES
MultiPac Communications
Capstone turbines use two digital communications connections between systems in a MultiPac to
allow information to be shared:
Load Control Ethernet is used for command and control. Commands (i.e. start/stop,
power demand) are input to the APS which acts as the MultiPac master. The APS then
sends resulting commands to each turbine in the MultiPac. The APS routinely queries all
turbines connected to it for operational and fault data. Users can request data from any
turbine through the APS.
Refer to Chapter 9: Communications in this document for details on these digital communications
connections.
MultiPac Operation
MultiPac operation is designed to maximize the combined output power of multiple turbines. It also
offers redundancy - if an individual turbine shuts down due to a fault (depending on the fault),
remaining units will still continue to function. Additional functionality is available in MultiPac
installations using the APS (which is always required when C1000 packages are in a MultiPac):
1. Automated control of up to 10 C1000 turbine packages and 20 C200 turbines; schedule
start and stop times based on time of day, power required, utility pricing or more
complex logic.
2. Optimize the value of your turbine installation; run your units based on power demands,
economic benefit, waste heat utilization or emergency backup power requirements.
Page 4-9
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CHAPTER 4
OPERATING MODES
3. Maximize the efficiency and minimize the emissions of multi-unit installations; Max
efficiency mode allows the highest electrical efficiency to be reached across a much
broader output range through intelligent allocation of power demand to individual
turbines.
4. Reduce maintenance costs with Run Time Balance; the APS ensures that turbines
accrue operating hours equally, aligning scheduled maintenance.
5. Control and monitor all your turbines from one full featured, touch-screen HMI. System
integration through Modbus or hardwire is available from a supervisory controller or
Building Management System.
Please refer to the Advanced Power Server (APS) Model 145 Users Manual (400026) for complete
information on system abilities, configuration and system requirements.
Page 4-10
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without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 4
OPERATING MODES
1350
1200
1050
Utility
kW
900
750
600
450
300
MicroTurbine
150
0
12
15
18
21
24
Figure 4-2. Grid Connect Operation in Normal (Base Load) Dispatch Mode
Time of Use
The Time of Use dispatch mode may be used for peak shaving during periods of the day when
electricity from the utility is at a premium. Time of Use mode allows the user to selectively determine
start/stop commands and/or power output levels for up to 20 timed events. Events are programmed
by day of week, time of day, and power demand in any order, and sorted by time to determine event
order. Figure 4-3 illustrates how a C1000 turbine package operating in Grid Connect may be used in
Time of Use mode.
Page 4-11
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without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 4
OPERATING MODES
2400
2200
2000
1800
kW
1600
MicroTurbine
1400
1200
1000
800
Utility
600
400
0
12
15
18
21
24
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without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 4
OPERATING MODES
Load Following
Load Following requires an external power meter. The power meter is not supplied
with the turbine and must be connected between the turbine and the electric service
entrance. Refer to Chapter 9: Communications and Chapter 11: Installation in this
document for additional details regarding meter requirements.
NOTE
Load Following mode utilizes turbine power in excess of the base power supplied by the utility grid
(when required by external loads), allowing the turbine to track local electrical loads, and supplying
only as much power as is required. The turbine regulates the utility power flow to an adjustable
maximum - the utility power setpoint. If the local demand rises above this level by an adjustable
amount for a selected time period, the turbine is dispatched to supply the difference (up to its
capacity). Figure 4-4 illustrates how a turbine may be utilized in Load Following mode. In this
illustration, the turbine package supplies power above a utility power setpoint of 1500 kW, up to its
maximum power generation capability. Note that when actual load requirements fall below the
1500 kW utility setpoint, the turbine package stops producing power.
When setting up an external power meter, a Modbus slave compatible digital power meter is
preferred for optimal load following control. Pulse type meters can only be accommodated with
custom PLC logic. The system can avoid the export of turbine power to the utility grid with the correct
load following settings. Refer to the Protective Relay Functions Technical Reference (410033)
details. Refer to Appendix A: C1000 Modbus Register List for more information on Modbus
communication.
2500
2250
2000
MicroTurbine
1750
kW
1500
1250
1000
750
Utility
500
250
0
0
12
15
18
21
24
Page 4-13
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CHAPTER 4
OPERATING MODES
The Load Following mode is used in the following situations: 1) To reduce peak demand charges
(where applicable), 2) When power draw from the utility grid is limited by supply equipment capacity,
or 3) If installed turbine capacity exceeds the minimum local load demand and net revenue metering
is not allowed by the utility.
Configuring Load Following mode requires a PC with CRMS software. The parameters that need to
be configured using CRMS are as follows:
Utility Power Setpoints adjust the allowable upper and lower utility power limits as
measured by the external power meter.
Response Time sets the required time before the system responds with a new output
command based on power meter signals. This acts as a filter to smooth out transients.
Minimum Power Shutoff assigns an allowable power limit below the Utility Power
Setpoint (based on kW demand) that the turbine will operate before shutting down.
Minimum Power Start-Up assigns a minimum power limit for the turbine to turn on
(based on kW demand) if the system load exceeds the Utility Power Setpoint. This
parameter is intended to maximize system efficiency by allowing the utility grid to
continue operation instead of the turbine at lower power levels. Together with the
Minimum Power Shutoff, this setting provides a deadband to avoid frequent start-ups
and shutdowns of the turbine.
Meter Constant specifies the number of watt-hours represented by a single pulse signal
from the external power meter.
Refer to the CRMS Technical Reference User Edition (410013) for how to configure these settings.
As with other operational modes, CRMS-APS is used to configure the C1000 controller, which then
dispatches required power commands to the constituent power modules.
Dispatch Modes
The sections above have defined the two operating modes (Grid Connect and Stand Alone) and the
options available for determining a power demand set-point. The power produced during turbine
operation can be dispatched through a number of control modes. The dispatch or operational mode
determines the turbine power export set-point and how that power output requirement is allocated
among the power modules within the C1000 series turbine.
Not all Dispatch modes will function with each operating mode. This section describes the capabilities
of a single C1000 series turbine and the dispatch modes available through the C1000 controller.
Refer to the Advanced Power Server (APS) Model 145 Users Manual (400026) for details on the
additional dispatch capabilities available when operating a MultiPac of Capstone turbines (any
MultiPac containing a C1000 series turbine requires an APS).
The C1000 controller includes three control modes as described below. For each mode, the C1000
controller calculates the maximum power capability of the C1000 package based on the current
operating conditions. This feature allows the C1000 controller to correct for reduced package power
output and prevents the overloading of any power module in the C1000 package.
Page 4-14
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CHAPTER 4
OPERATING MODES
Load Balancing
A power demand is provided to the C1000 controller and this demand is allocated evenly among all
enabled power modules in the C1000 series package. This mode is available for Grid Connect or
Stand Alone groups. Lower power demands may result in a lower efficiency due to the low power
demand on each power module in the C1000 series package. Engine response to power demand
changes will tend to be high, as each partially loaded engine in the C1000 package is able to
increase power output simultaneously. Most applications will prefer the Maximum efficiency
mode below.
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CHAPTER 4
OPERATING MODES
Power Setpoint
This mode of operation allows the user to set up a manually configured maximum efficiency
operation scheme by entering the On and Off setting for each power module in the C1000 package.
This is accomplished by using four settings for each turbine as follows:
On Power Threshold
On Time Delay
Using this control mode, the user sets up the power levels at which each individual power module in
the C1000 package turns on and off. A power module that is not available for dispatch can be
bypassed. This operating mode is only available for Grid Connect operation.
Page 4-16
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CHAPTER 4
OPERATING MODES
Most users will require some sort of remote operation or remote automation and interface with
supervisory systems. The C1000 controller includes Modbus communication protocols for easy
integration into supervisory station control systems and Building management systems. Most C1000
functionality is available over the Modbus communications link. Refer to Appendix A: C1000 Modbus
Register List. Refer to Chapter 9: Communications for more information about remote communication
with the C1000 controller.
The C1000 controller can also be optionally configured to accept hardwire commands for remote
control and interface with supervisory systems that lack Modbus capabilities. The included PLC in the
C1000 control packages can be supplied with additional I/O to accommodate custom remote control
needs, please consult your Capstone Authorized Distributor for more information.
Page 4-17
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without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 5
BATTERY MANAGEMENT
Battery performance is tied to regularly scheduled maintenance and equalization charging to optimize
battery life and ensure that the battery performs as designed. Refer to the Battery Life section of
Chapter 10: Maintenance for recommended preventive maintenance.
Page 5-1
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CHAPTER 5
BATTERY MANAGEMENT
Note that the batteries must be at least 90% state-of charge for the system to achieve the full Stand
Alone step load capabilities defined in Chapter 8: Electrical Ratings. Perform an equalization charge
(next section) prior to commanding the system to the Stand Alone Load state if the application
requires maximum step load capability.
Equalization Charge
The turbine will perform an equalization charge cycle periodically to maintain an equal charge in all
battery cells (charges the battery packs to 100%). This equalization charge may be automated or
commanded manually and may take up to four hours. Equalization charging may be disallowed
during certain hours of certain days of the week to prevent interference with dispatch schedules.
In Stand Alone mode, the software will automatically initiate an equalization charge based on watthours usage of the battery pack. For full time Stand Alone operation, this occurs approximately once
per week. A small amount of power produced by the turbine is provided to the battery pack to bring it
up to 100 percent state-of-charge. Note that this power is not available to output loads, and the user
may program allowable times for this charge to take place.
In Dual Mode configuration, the system will automatically initiate the equalization charge during the
Grid Connect Load state every 7 to 30 days based on the Grid_Batt_Eq_Chg_days value. If an
equalization charge is required, the system will initiate a battery wake-up, perform the 4-hour charge,
and then put the battery pack back into sleep mode. If a charge is not required, the system will put
the battery into sleep mode after 15 minutes in the Grid Connect Load state. As set by the factory,
charging is allowed any time of the day. Days or times should be reduced to prevent charging from
occurring during peak demand times. A minimum of one 4-hour window during turbine operating
hours is required to maintain battery life.
NOTE
Once an equalization charge has started, it will complete regardless of the day and
hour of the permission setup if enough power capacity is available.
Page 5-2
Capstone reserves the right to change or modify, without notice, the design, specifications, and/or contents of this document
without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 5
BATTERY MANAGEMENT
Page 5-3
Capstone reserves the right to change or modify, without notice, the design, specifications, and/or contents of this document
without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 6
FUEL REQUIREMENTS
Fuel Type
High Pressure NG
Natural Gas
Low Pressure NG
Landfill
(1)
Digester
(2)
Landfill Gas
Digester Gas
LPG
Liquid Fuel
Liquid Fuel
Inlet Pressure
77.5 2.5 psig
(534 17.2 kPag)
2.63 2.38 psig
(18.1 16.4 kPag)
77.5 2.5 psig
(534 17.2 kPag)
77.5 2.5 psig
(534 17.2 kPag)
77.5 2.5 psig
(534 17.2 kPag)
2.75 2.25 psig
(19.4 16.0 kPag)
Notes:
(1) Minimum power output for this fuel is 300 kW (C600), 400 kW (C800), and 500 kW (C1000). Additional fuel gas
conditioning will be required. Consult Capstone for specific application guidance.
(2) Minimum power output for this fuel is 105 kW (C600), 140 kW (C800), and 175 kW (C1000). Additional fuel gas
conditioning will be required. Consult Capstone for specific application guidance.
(3) Refer to Microturbine Fuel Requirements Technical Reference (410002) for liquid fuel specifications.
The fuel provided to each C1000 package must meet the inlet pressure requirements under all
operating conditions. Fuel flow during on-loads can be up to twice the nominal steady state value.
Nominal steady state fuel flow [HHV] at full power and ISO conditions for each 200 kW power module
is 2,400,000 kJ/hr (2,280,000 Btu/hr). The ratio of higher heating value (HHV) to lower heating value
(LHV) is assumed to be 1.1 for all fuel types.
Maximum fuel contaminants are defined in the Fuel Requirements Specification (410002) for each
fuel type. Some of the allowable contaminants depend on the specific turbine model rather than the
fuel type definition. For the 200 kW power modules, the maximum allowable sulfur content
(expressed as hydrogen sulfide) is shown in Table 6-2.
Page 6-1
Capstone reserves the right to change or modify, without notice, the design, specifications, and/or contents of this document
without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 6
FUEL REQUIREMENTS
Maximum Sulfur
Content (expressed as
H2S)
5 ppmv
Landfill
5000 ppmv
Digester
5000 ppmv
LPG
5 ppmv
The Landfill/Digester Gas Use Application Guide (480002) contains advice and examples for
designing fuel treatment systems for landfill and digester gas applications. In addition to this specific
guidance, Table 6-3 summarizes the requirements to be met at the inlet to each turbine for all fuel
types.
Table 6-3. General Fuel Requirements for All Fuel Types
Fuel Characteristic
Requirement
Maximum Temperature
50C (122F)
Minimum Temperature
Greater of
0C (32F)
or
10C (18F) above fuel dew point
Particulates
none
Notes:
(1) Capstone recommends a regulator be provided at the C1000 package inlet to minimize pressure
disturbances in a common fuel header for all high pressure systems. Note that the inlet pressure ranges in
Table 6-1 are after the addition of any regulator.
(2) Capstone recommends the use of an external fuel filter in most cases. A common filter for a header feeding
all turbines is acceptable. Use a 10 m or finer filter element. A filter may not be required for U.S.
installations using commercial natural gas.
Page 6-2
Capstone reserves the right to change or modify, without notice, the design, specifications, and/or contents of this document
without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 6
FUEL REQUIREMENTS
The C1000 series turbine package must be set up with the correct fuel settings for the specific fuel
type. Factory settings are adjusted for the nominal fuel type. A Capstone Authorized Service Provider
can make field setting changes, if necessary, using CRMS-APS.
Refer to the C1000 Outline & Installation drawing (524341) for fuel inlet connection details. All fuel
types have a single 4 inch 150# ANSI RF flanged fuel inlet connection located on the same side of
the package as the C1000 controller and electrical connections.
Page 6-3
Capstone reserves the right to change or modify, without notice, the design, specifications, and/or contents of this document
without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 7
PERFORMANCE
CHAPTER 7: PERFORMANCE
The information in this section is intended to provide guidance for estimating the performance
characteristics of Capstone C600, C800 and C1000 turbines under different operating conditions of
temperature, elevation, load, inlet restriction, and exhaust back pressure.
Power Output
Gas turbines are often called mass flow devices due to the fact that they take in significantly more air
than is required for stoichiometric combustion. This results in a thermodynamic cycle that is
dependent on air density effects of temperature and elevation. Turbine systems have been designed
with this characteristic in mind, and the size and capability of the generator and associated power
electronics are matched to the micro gas turbine output. The industry standard for gas turbines is to
publish their nameplate-rated output based on ISO condition of 15C (59F) and 60% relative
humidity at sea level. Capstone turbines take the high frequency output of the generator that is
connected to a common shaft with the gas turbine power section and use power electronics to rectify
it to DC, and then invert back to useable AC power at 50 or 60Hz. Since the generator windings and
power electronics outputs are limited by their current carrying capacity, the net turbine power output
is typically maintained at some maximum level as temperature decreases, even though the gas
turbine could produce additional power.
Figure 7-1 shows an example of the published nominal power output of a Capstone 200 kW high
pressure gas power module as a function of temperature. Nominal performance is defined as the
design performance target for a specific microturbine model, and does not take unit-to-unit
manufacturing variations into account. Refer to the C1000 Product Specification (460051) for
expected minimum and maximum limits.
Page 7-1
Capstone reserves the right to change or modify, without notice, the design, specifications, and/or contents of this document
without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 7
PERFORMANCE
Page 7-2
Capstone reserves the right to change or modify, without notice, the design, specifications, and/or contents of this document
without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 7
PERFORMANCE
Since the turbine exhaust never gets cool enough to condense water and take advantage of that
additional energy of condensation, the industry standard is to use the lower heating value when
calculating efficiency. This is typical for all prime movers, whether turbines, reciprocating engines,
or fuel cells. When purchasing fuel, however, the total available energy content is usually referenced;
meaning the higher heating value. This technical reference may provide information in either unit of
measure, but will always signify whether it is lower heating value (LHV) or higher heating value
(HHV). For gaseous fuels, the ratio of higher heating value to lower heating value is assumed
to be 1.1.
Heat rate is an industry standard term for the amount of energy input for a unit electrical output, and
is often shown in British Thermal Units (BTUs) per kilowatt-hour of electrical output. There are 3,413
BTUs per kWh. The net heat rate is defined as electrical output (kWh) at the user terminals of the
turbine package. The generator heat rate is based on the electrical output at the generator terminals,
prior to the digital power electronics.
Fuel Parameters
Refer to Chapter 6: Fuel Requirements for detailed information regarding fuel parameters for the
Model C600, C800 and C1000 turbines.
Exhaust Characteristics
The exhaust information included in this section represents nominal temperature, mass flow, and
energy. Any fluid passing through a confined space (such as hot exhaust moving through a duct or
heat exchanger) will have some distribution of velocity and temperature. Testing using probes for
temperature or mass flow will therefore show differences, depending on where in the flow the
measurements are taken. The values in this section should therefore be considered averages across
the exhaust outlet of the turbine. The exhaust energy is calculated without considering the energy of
condensation, and is therefore based on lower heating value.
Each turbine power module control system uses turbine exit temperature (TET) as part of its control
function, and attempts to maintain TET to a preset value for most operating conditions. The exhaust
at the turbine outlet is lower than this TET, since some energy has been extracted in the recuperator
to preheat incoming compressed air. As a simple approximation, turbine efficiency depends on
ambient temperature therefore, the higher the efficiency the lower the exhaust temperature.
Efficiency does not change significantly with change in elevation. Therefore, to estimate exhaust
characteristics at elevation, consider the exhaust temperature to be the same as for a given
temperature at sea level and adjust the mass flow rate to reflect changes in power output. More
details on how to calculate exhaust characteristics are described below.
Page 7-3
Capstone reserves the right to change or modify, without notice, the design, specifications, and/or contents of this document
without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 7
PERFORMANCE
Look up the efficiency, exhaust temperature, and exhaust mass flow for a given ambient
temperature using Table 7-1. Keep in mind that exhaust mass flow must be multiplied by
the number of operational modules.
Estimate the power output using Figure 7-2 for a given temperature and elevation. This
power output will be multiplied by the number of operating units.
Apply inlet pressure loss power and efficiency correction factors (if any) using Table 7-2.
The power correction is dimensionless and requires no modification based on the
number of operational power modules.
Apply back pressure power and efficiency correction factors (if any) using Table 7-3.
These are also dimensionless.
Calculate nominal net power output and fuel input for the given operating conditions. The
factors are presented per power module and must be multiplied by the number of
modules in use.
Define parasitic loads (Fuel Gas Booster, water pump, etc.), either for the system or for
each power module.
Estimate exhaust temperature and flow for the given operating conditions. Exhaust mass
flow must be multiplied by the number of units in operation or the number of units
manifolded for the application.
In addition to the steps above, tolerances for a given application must be considered. Refer to the
Consider Tolerances section of this document for more information.
Page 7-4
Capstone reserves the right to change or modify, without notice, the design, specifications, and/or contents of this document
without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 7
PERFORMANCE
Table 7-1. Nominal Net Power Output and Efficiency versus Ambient Temperature
Ambient
Temp
(F)
Net Power
per module
(kW)
Net
Efficiency
(%)
Exhaust
Temp
(F)
Exhaust
Mass
Flow Rate
per module
(lbm/s)
-4
-3
-2
-1
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
200.0
200.0
200.0
200.0
200.0
200.0
200.0
200.0
200.0
200.0
200.0
200.0
200.0
200.0
200.0
200.0
200.0
200.0
200.0
200.0
200.0
200.0
200.0
200.0
200.0
200.0
200.0
200.0
200.0
200.0
200.0
200.0
200.0
200.0
200.0
200.0
200.0
200.0
200.0
200.0
200.0
200.0
34.3
34.3
34.3
34.3
34.3
34.3
34.3
34.3
34.3
34.3
34.3
34.3
34.3
34.3
34.3
34.3
34.3
34.3
34.3
34.3
34.3
34.3
34.3
34.3
34.2
34.2
34.2
34.1
34.1
34.0
34.0
34.0
33.9
33.9
33.9
33.8
33.8
33.8
33.7
33.7
33.7
33.6
431.9
433.4
434.9
436.5
438.0
439.6
441.1
442.6
444.2
445.7
447.2
448.8
450.3
451.9
453.4
454.9
456.5
458.0
459.5
461.1
462.6
464.1
465.7
467.2
468.7
470.3
471.8
473.3
474.9
476.4
477.9
479.4
481.0
482.5
484.0
485.6
487.1
488.6
490.1
491.6
493.2
494.7
3.04
3.03
3.03
3.02
3.02
3.01
3.01
3.00
3.00
2.99
2.99
2.99
2.98
2.98
2.97
2.97
2.96
2.96
2.95
2.95
2.94
2.94
2.93
2.93
2.93
2.93
2.93
2.93
2.93
2.93
2.93
2.93
2.93
2.93
2.93
2.93
2.93
2.93
2.93
2.93
2.93
2.93
Exhaust
Energy
Rate per
module
(kW)
(LHV)
Fuel Flow
Energy Rate
per module
(Btu/hr)
(LHV)
Net Heat
Rate
(Btu/kWh)
(LHV)
375.1
374.9
374.8
374.6
374.4
374.3
374.1
373.9
373.8
373.6
373.5
373.3
373.2
373.1
372.9
372.8
372.6
372.5
372.3
372.2
372.1
371.9
371.8
371.6
371.9
372.3
372.8
373.2
373.6
374.1
374.5
374.9
375.4
375.8
376.3
376.7
377.1
377.6
378.0
378.4
378.9
379.3
1,991,249
1,991,158
1,991,069
1,990,982
1,990,898
1,990,815
1,990,735
1,990,657
1,990,581
1,990,532
1,990,511
1,990,491
1,990,474
1,990,458
1,990,444
1,990,432
1,990,422
1,990,413
1,990,406
1,990,401
1,990,398
1,990,396
1,990,396
1,992,466
1,994,540
1,996,618
1,998,701
2,000,788
2,002,879
2,004,975
2,007,075
2,009,180
2,011,289
2,013,402
2,015,520
2,017,643
2,019,769
2,021,901
2,024,037
2,026,177
2,028,322
2,030,471
9,956
9,956
9,955
9,955
9,954
9,954
9,954
9,953
9,953
9,953
9,953
9,952
9,952
9,952
9,952
9,952
9,952
9,952
9,952
9,952
9,952
9,952
9,952
9,962
9,973
9,983
9,994
10,004
10,014
10,025
10,035
10,046
10,056
10,067
10,078
10,088
10,099
10,110
10,120
10,131
10,142
10,152
Page 7-5
Capstone reserves the right to change or modify, without notice, the design, specifications, and/or contents of this document
without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 7
PERFORMANCE
Table 7-1. Nominal Net Power Output and Efficiency versus Ambient Temperature (Cont)
Ambient
Temp
(F)
Net Power
per module
(kW)
Net
Efficiency
(%)
Exhaust
Temp
(F)
Exhaust
Mass
Flow Rate
per
module
(lbm/s)
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
200.0
200.0
200.0
200.0
200.0
200.0
200.0
200.0
200.0
200.0
200.0
200.0
200.0
200.0
200.0
200.0
200.0
200.0
200.0
200.0
200.0
200.0
200.0
200.0
200.0
200.0
200.0
200.0
200.0
200.0
200.0
200.0
200.0
200.0
200.0
200.0
199.7
198.6
197.4
196.4
195.3
194.2
193.1
33.6
33.5
33.5
33.5
33.4
33.4
33.4
33.3
33.3
33.3
33.2
33.2
33.2
33.1
33.1
33.0
33.0
33.0
32.9
32.9
32.9
32.8
32.8
32.8
32.7
32.7
32.7
32.6
32.6
32.5
32.5
32.5
32.4
32.4
32.4
32.3
32.3
32.2
32.2
32.1
32.1
32.0
32.0
496.2
497.8
499.6
501.5
503.3
505.1
507.0
508.8
510.7
512.6
514.4
516.3
518.2
520.1
522.0
523.9
525.8
527.8
529.7
531.6
533.5
535.1
536.8
538.4
540.1
541.7
543.4
545.0
546.6
548.2
549.9
551.5
553.1
554.8
556.5
558.2
559.7
560.6
561.5
562.4
563.3
564.2
565.1
2.93
2.93
2.93
2.93
2.93
2.93
2.93
2.93
2.93
2.93
2.93
2.93
2.93
2.93
2.93
2.93
2.93
2.93
2.93
2.93
2.93
2.93
2.93
2.93
2.93
2.93
2.93
2.93
2.93
2.93
2.93
2.93
2.93
2.93
2.93
2.93
2.93
2.93
2.92
2.92
2.91
2.91
2.91
Exhaust
Energy
Rate per
module
(kW)
(LHV)
Fuel Flow
Energy Rate
per module
(Btu/hr)
(LHV)
Net Heat
Rate
(Btu/kWh)
(LHV)
379.7
380.2
380.9
381.6
382.3
383.0
383.7
384.4
385.1
385.8
386.5
387.3
388.0
388.7
389.5
390.2
391.0
391.8
392.5
393.3
394.0
394.6
395.1
395.6
396.2
396.7
397.2
397.8
398.3
398.8
399.3
399.8
400.3
400.9
401.5
402.1
402.5
402.5
402.1
401.3
400.5
399.7
398.9
2,032,625
2,034,784
2,036,947
2,039,114
2,041,287
2,043,464
2,045,645
2,047,832
2,050,023
2,052,218
2,054,419
2,056,624
2,058,834
2,061,048
2,063,268
2,065,492
2,067,721
2,069,954
2,072,193
2,074,436
2,076,693
2,078,942
2,081,198
2,083,460
2,085,727
2,088,000
2,090,278
2,092,560
2,094,848
2,097,141
2,099,439
2,101,742
2,104,050
2,106,362
2,108,680
2,111,004
2,110,939
2,102,499
2,094,133
2,085,842
2,077,624
2,069,477
2,061,398
10,163
10,174
10,185
10,196
10,206
10,217
10,228
10,239
10,250
10,261
10,272
10,283
10,294
10,305
10,316
10,327
10,339
10,350
10,361
10,372
10,383
10,395
10,406
10,417
10,429
10,440
10,451
10,463
10,474
10,486
10,497
10,509
10,520
10,532
10,543
10,555
10,572
10,589
10,606
10,623
10,640
10,657
10,675
Page 7-6
Capstone reserves the right to change or modify, without notice, the design, specifications, and/or contents of this document
without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 7
PERFORMANCE
Table 7-1. Nominal Net Power Output and Efficiency versus Ambient Temperature (Cont)
Ambient
Temp
(F)
Net Power
per module
(kW)
Net
Efficiency
(%)
Exhaust
Temp
(F)
Exhaust
Mass
Flow Rate
per
module
(lbm/s)
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
192.1
191.0
190.0
188.9
187.9
186.9
185.8
184.8
183.8
182.8
181.8
180.8
179.8
178.8
177.9
176.9
175.9
174.9
174.0
173.0
172.1
171.1
170.2
169.3
168.3
167.3
166.2
165.1
164.1
163.0
162.0
160.9
159.9
158.8
157.8
156.8
155.8
154.8
153.8
152.8
151.8
150.8
31.9
31.9
31.8
31.8
31.7
31.7
31.6
31.6
31.5
31.5
31.4
31.4
31.3
31.2
31.2
31.1
31.1
31.0
31.0
30.9
30.9
30.8
30.8
30.7
30.7
30.6
30.6
30.5
30.5
30.4
30.4
30.3
30.3
30.2
30.2
30.1
30.1
30.0
30.0
29.9
29.9
29.8
566.0
566.8
567.7
568.5
569.4
570.2
571.1
571.9
572.7
573.5
574.3
575.1
575.8
576.6
577.3
578.0
578.7
579.4
580.1
580.8
581.5
582.2
582.8
583.5
584.1
584.6
585.1
585.5
586.0
586.4
586.8
587.3
587.7
588.1
588.5
588.9
589.3
589.7
590.1
590.5
590.8
591.2
2.90
2.89
2.89
2.88
2.88
2.87
2.87
2.86
2.86
2.85
2.85
2.84
2.84
2.83
2.83
2.82
2.82
2.81
2.81
2.80
2.79
2.79
2.78
2.78
2.77
2.77
2.76
2.75
2.74
2.74
2.73
2.72
2.71
2.71
2.70
2.69
2.69
2.68
2.67
2.66
2.66
2.65
Exhaust
Energy
Rate per
module
(kW)
(LHV)
Fuel Flow
Energy Rate
per module
(Btu/hr)
(LHV)
Net Heat
Rate
(Btu/kWh)
(LHV)
398.2
397.4
396.6
395.7
394.9
394.1
393.3
392.5
391.6
390.8
389.9
389.0
388.1
387.1
386.1
385.2
384.2
383.2
382.2
381.2
380.2
379.2
378.1
377.1
376.1
374.7
373.3
371.9
370.5
369.1
367.7
366.3
364.8
363.4
362.0
360.5
359.1
357.6
356.2
354.7
353.3
351.8
2,053,386
2,045,439
2,037,557
2,029,736
2,021,975
2,014,237
2,006,482
1,998,785
1,991,144
1,983,558
1,976,025
1,968,545
1,960,963
1,953,318
1,945,733
1,938,204
1,930,731
1,923,312
1,915,946
1,908,632
1,901,369
1,894,155
1,886,989
1,879,871
1,872,796
1,863,936
1,855,102
1,846,306
1,837,550
1,828,834
1,820,157
1,811,518
1,802,918
1,794,357
1,785,834
1,777,348
1,768,900
1,760,490
1,752,116
1,743,780
1,735,480
1,727,216
10,692
10,709
10,727
10,744
10,762
10,779
10,797
10,815
10,832
10,850
10,868
10,886
10,904
10,922
10,940
10,958
10,977
10,995
11,013
11,032
11,050
11,069
11,087
11,106
11,125
11,143
11,162
11,181
11,200
11,219
11,238
11,258
11,277
11,296
11,315
11,335
11,354
11,374
11,394
11,413
11,433
11,453
Page 7-7
Capstone reserves the right to change or modify, without notice, the design, specifications, and/or contents of this document
without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 7
PERFORMANCE
Elevation Derating
Elevation affects power output by changing the density of the air.
Figure 7-2 provides expected maximum power output for several elevations versus ambient
temperature. Values shown assume nominal engine output, and are based on the 1976 US Standard
Atmosphere model to correlate air density to elevation. Electrical efficiency is not strongly dependent
on elevation, so the nominal efficiency values listed in Table 7-1 can be used to estimate fuel
consumption at any elevation for a given ambient temperature. A method to estimate exhaust
characteristics is provided below.
Ambient Temperature/Pressure Derating
power per 200 kW module
200
180
160
0 ft
140
1,500 ft
3,000 ft
4,500 ft
120
6,000 ft
8,000 ft
100
80
0
10
20
30
40
50
60
70
80
90
100
110
120
Page 7-8
Capstone reserves the right to change or modify, without notice, the design, specifications, and/or contents of this document
without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 7
PERFORMANCE
The inlet loss power and efficiency correction factors are defined as follows:
Power CF =
Efficiency CF =
Power Output
Power Output at Zero (0) Inlet Loss
Efficiency
Efficiency at Zero (0) Inlet Loss
Table 7-2. Nominal Fraction of ISO Zero Inlet Pressure Loss Power and Efficiency
Inlet Pressure
Loss
(Inches of Water)
Inlet Pressure
Loss
Power CF
Inlet Pressure
Loss
Efficiency CF
0.0
1.000
1.000
1.0
0.994
0.998
2.0
0.987
0.995
3.0
0.981
0.993
4.0
0.974
0.990
5.0
0.968
0.988
6.0
0.961
0.986
7.0
0.955
0.983
8.0
0.949
0.981
9.0
0.942
0.978
10.0
0.936
0.976
Efficiency CF =
Power Output
Power Output at zero (0) Back Pressure
Efficiency
Efficiency at zero (0) Back Pressure
Page 7-9
Capstone reserves the right to change or modify, without notice, the design, specifications, and/or contents of this document
without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 7
PERFORMANCE
Table 7-3. Nominal Fraction of ISO Net Power Output and Efficiency
Vs Exhaust Back Pressure at ISO Ambient Conditions
Back Pressure
(Inches of Water)
Back Pressure
Power CF
Back Pressure
Efficiency CF
0.0
1.000
1.000
1.0
0.996
0.998
2.0
0.992
0.995
3.0
0.988
0.993
4.0
0.985
0.990
5.0
0.981
0.988
6.0
0.977
0.985
7.0
0.973
0.983
8.0
0.969
0.981
Capstone reserves the right to change or modify, without notice, the design, specifications, and/or contents of this document
without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 7
PERFORMANCE
For the example given above with net output power (C1000 package with 5 operating modules) of
860 kW and net efficiency of 31.3%, the estimated fuel input is 2750 kW. To convert this to English
units, multiply the kW of fuel times 3,413 BTU per kWh to get 9,370,000 BTU/hr.
Parasitic Loads
The impact of parasitic loads on useable power output should be considered. For the low pressure
natural gas models, each 200 kW power modules internal fuel gas booster requires approximately
10 kW of power under most operating conditions. This is because it is always trying to maintain fuel
inlet pressure to the turbine regardless of turbine output power requirements or inlet fuel pressure.
So for any estimated net power output, subtract 10 kW for each operating low pressure natural gas
200 kW power module in the C1000 package. Other values may need to be provided if an external
gas compressor is used, or other system parasitic loads need to be considered. Using the example
above for of 30 C (86 F) ambient, 1,500 ft elevation, and inlet and back pressure correction factors
applied, the 172 kW net output per module becomes a useable power output for customer loads of
162 kW per module after subtracting 10 kW for a fuel gas booster. The C1000 package for low
pressure fuel gas in these conditions can then supply net power 810 kW.
kWe (elevation)
kWe (sea level)
X [1 -
For the example above at 30 C (86 F) and 1,500 ft elevation, the exhaust temperature from
Table 7-1 is 570F and exhaust flow is 2.87 lbm/s per power module. From Table 7-1 the electric
power output at sea level is 187 kW per power module, and from Figure 7-2 the electric power output
at 1,500 ft elevation is 176 kW. Using the equations above:
Exhaust Temp (elevation) = 570 F
Exhaust Flow (elevation) = 2.70 lbm/s per power module.
For a model C1000 turbine with 5 operating power modules (N=5) the Exhaust flow (elevation)=5 x
2.70 lbm/s = 13.5 lbm/s.
Page 7-11
Capstone reserves the right to change or modify, without notice, the design, specifications, and/or contents of this document
without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 7
PERFORMANCE
Example Calculations
Table 7-4 provides an example calculation for a C800 low pressure natural gas turbine operating at
30 C (86 F), 1,500 ft elevation, 2 inches WC inlet pressure loss, and 3 inches WC exhaust back
pressure.
Table 7-4. Example Calculation for Nominal Power, Efficiency, and Exhaust Characteristics
Steps
Rule
Example
Use
Figure 7-2
Page 7-12
Capstone reserves the right to change or modify, without notice, the design, specifications, and/or contents of this document
without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 7
PERFORMANCE
Consider Tolerances
The calculations described above provide a relatively simple method to estimate electrical output, fuel
consumption, and exhaust characteristics for given operating conditions. These calculations are
based on nominal values, and do not consider differences from turbine to turbine or the
measurement inaccuracies for each of the key parameters. The Capstone C1000 Product
Specification (460051) provides curves showing minimum and maximum expected power and
efficiency at sea level. A similar tolerance range of outputs can be expected for the impact of altitude
and pressures. The following sections call out a suggested approach to using the performance
information in this section.
Page 7-13
Capstone reserves the right to change or modify, without notice, the design, specifications, and/or contents of this document
without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 7
PERFORMANCE
Page 7-14
Capstone reserves the right to change or modify, without notice, the design, specifications, and/or contents of this document
without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 7
PERFORMANCE
200 kW
power
module
C600
C800
C1000
System
Voltage
Real Power
Power
Factor
Apparent
Power
Maximum
Steady State
Current
480 V
line-to-line
200 kW
0.8 (1)
250 kVA
300 ARMS
400 V
line-to-line
200 kW
0.96 (1)
208 kVA
300 ARMS
480 V
line-to-line
600 kW
0.8 (1)
750 kVA
900 ARMS
400 V
line-to-line
600 kW
0.96 (1)
624 kVA
900 ARMS
480 V
line-to-line
800 kW
0.8 (1)
1000 kVA
1200 ARMS
400 V
line-to-line
800 kW
0.96 (1)
832 kVA
1200 ARMS
480 V
line-to-line
1000 kW
0.8 (1)
1250 kVA
1500 ARMS
400 V
line-to-line
1000 kW
0.96 (1)
1040 kVA
1500 ARMS
Note:
(1) Current is limited by power electronics capability, and power factor is limited by maximum current.
Page 7-15
Capstone reserves the right to change or modify, without notice, the design, specifications, and/or contents of this document
without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 7
PERFORMANCE
In short, the power output can be achieved either by running each operating power module at the
same power or by optimizing efficiency by running a number of the modules at full power and the
remaining modules at partial load or idle. If Maximum efficiency mode is used to reach a partial load
power output for the package, overall electrical efficiency will have to be calculated by using a
weighted average of the efficiencies and power outputs of the modules that are running. See the
example calculation that follows.
Page 7-16
Capstone reserves the right to change or modify, without notice, the design, specifications, and/or contents of this document
without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 7
PERFORMANCE
Net
Efficiency
(%)
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
13.6
14.2
14.8
15.3
15.8
16.2
16.7
17.1
17.5
17.9
18.3
18.6
19.1
19.4
19.7
20.0
20.3
20.6
20.9
21.2
21.5
21.8
22.0
22.3
22.5
22.8
23.0
23.2
23.4
23.7
23.9
24.1
24.3
24.5
24.7
24.9
25.1
25.2
Exhaust
Temp
(F)
Exhaust
Mass
Flow Rate
per
module
(lbm/s)
Exhaust
Energy
Rate per
module
(kW)
(LHV)
Fuel Flow
Energy Rate
per module
(Btu/hr) (LHV)
326.7
328.4
330.1
331.9
333.6
335.3
337.0
338.6
340.2
341.8
343.3
344.8
346.1
347.6
349.0
350.5
351.9
353.3
354.6
356.0
357.3
358.6
359.8
361.1
362.3
363.5
364.7
365.8
367.0
368.1
369.2
370.3
371.6
372.9
374.2
375.4
376.7
377.9
0.97
0.99
1.00
1.02
1.03
1.05
1.07
1.08
1.10
1.11
1.13
1.14
1.15
1.17
1.18
1.20
1.21
1.23
1.24
1.26
1.27
1.28
1.30
1.31
1.32
1.34
1.35
1.36
1.38
1.39
1.40
1.41
1.43
1.44
1.45
1.46
1.47
1.48
69.8
71.4
73.0
74.7
76.5
78.2
79.9
81.6
83.3
84.9
86.6
88.2
89.6
91.2
92.9
94.5
96.2
97.8
99.4
101.1
102.7
104.3
105.9
107.4
109.0
110.6
112.1
113.7
115.2
116.8
118.2
119.7
121.3
122.8
124.4
125.9
127.4
129.0
375,455
384,351
392,872
402,481
412,009
421,460
430,836
440,141
449,378
458,550
467,658
476,706
484,231
493,451
502,626
511,758
520,866
529,932
538,959
547,946
556,887
565,771
574,617
583,426
592,198
600,935
609,639
618,309
626,948
635,555
643,615
652,323
661,013
669,679
678,323
686,950
695,586
704,194
25,030
24,022
23,110
22,360
21,685
21,073
20,516
20,006
19,538
19,106
18,706
18,335
17,934
17,623
17,332
17,059
16,802
16,560
16,332
16,116
15,911
15,716
15,530
15,353
15,185
15,023
14,869
14,722
14,580
14,444
14,303
14,181
14,064
13,952
13,843
13,739
13,639
13,542
Page 7-17
Capstone reserves the right to change or modify, without notice, the design, specifications, and/or contents of this document
without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 7
PERFORMANCE
Net
Efficiency
(%)
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
25.4
25.6
25.8
25.9
26.1
26.3
26.4
26.6
26.7
26.9
27.0
27.1
27.3
27.4
27.5
27.6
27.8
27.9
28.0
28.1
28.2
28.3
28.4
28.5
28.7
28.8
28.9
29.0
29.1
29.2
29.3
29.4
29.5
29.5
29.6
29.7
29.8
29.9
Exhaust
Temp
(F)
Exhaust
Mass
Flow Rate
per
module
(lbm/s)
Exhaust
Energy
Rate per
module
(kW)
(LHV)
Fuel Flow
Energy Rate
per module
(Btu/hr) (LHV)
379.1
380.3
381.4
382.6
383.6
384.8
386.0
387.2
388.4
389.6
390.7
391.9
393.0
394.1
395.2
396.3
397.4
398.5
399.6
400.6
401.7
402.7
403.7
404.8
405.8
406.8
407.8
408.7
409.7
410.7
411.6
412.6
413.5
414.4
415.4
416.3
417.2
418.2
1.50
1.51
1.52
1.53
1.54
1.55
1.56
1.57
1.58
1.60
1.61
1.62
1.63
1.64
1.65
1.66
1.67
1.68
1.70
1.71
1.72
1.73
1.74
1.75
1.76
1.77
1.78
1.79
1.80
1.81
1.82
1.83
1.84
1.85
1.86
1.87
1.88
1.89
130.5
132.0
133.5
135.0
136.4
137.9
139.5
141.1
142.6
144.2
145.8
147.3
148.9
150.5
152.0
153.6
155.1
156.7
158.2
159.8
161.3
162.9
164.4
165.9
167.5
169.0
170.5
172.0
173.5
175.1
176.6
178.1
179.6
181.2
182.7
184.2
185.7
187.3
712,777
721,335
729,869
738,381
745,739
754,460
763,213
771,953
780,681
789,396
798,098
806,788
815,465
824,234
832,781
841,419
850,044
858,657
867,256
875,842
884,416
892,977
901,525
910,060
918,582
927,091
935,588
944,072
952,385
960,913
969,427
977,927
986,413
994,885
1,003,343
1,011,811
1,020,294
1,028,766
13,449
13,358
13,270
13,185
13,083
13,008
12,936
12,866
12,798
12,732
12,668
12,606
12,546
12,488
12,430
12,374
12,319
12,267
12,215
12,164
12,115
12,067
12,020
11,974
11,930
11,886
11,843
11,801
11,758
11,718
11,680
11,642
11,605
11,568
11,533
11,498
11,464
11,431
Page 7-18
Capstone reserves the right to change or modify, without notice, the design, specifications, and/or contents of this document
without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 7
PERFORMANCE
Net
Efficiency
(%)
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
30.0
30.1
30.2
30.2
30.3
30.4
30.5
30.6
30.7
30.7
30.8
30.9
31.0
31.0
31.1
31.2
31.2
31.3
31.4
31.4
31.5
31.6
31.6
31.7
31.7
31.8
31.9
31.9
31.9
32.0
32.0
32.0
32.1
32.1
32.1
32.2
32.2
32.2
Exhaust
Temp
(F)
Exhaust
Mass
Flow Rate
per
module
(lbm/s)
Exhaust
Energy
Rate per
module
(kW)
(LHV)
Fuel Flow
Energy Rate
per module
(Btu/hr) (LHV)
419.1
420.0
420.9
421.7
422.5
423.4
424.3
425.1
426.0
426.8
427.6
428.4
429.2
430.0
430.8
431.6
432.4
433.2
433.9
434.7
435.5
436.3
432.7
433.8
434.9
436.0
437.2
438.3
439.4
440.5
441.7
442.8
443.9
445.0
446.1
447.2
448.3
449.4
1.90
1.91
1.92
1.93
1.94
1.95
1.96
1.97
1.98
1.99
2.00
2.01
2.02
2.03
2.04
2.05
2.06
2.07
2.08
2.09
2.10
2.11
2.12
2.13
2.14
2.15
2.16
2.17
2.18
2.19
2.20
2.21
2.22
2.23
2.24
2.25
2.26
2.27
188.8
190.3
191.8
193.3
194.7
196.2
197.7
199.2
200.7
202.2
203.7
205.2
206.7
208.2
209.7
211.2
212.7
214.2
215.7
217.2
218.7
220.3
219.1
220.8
222.5
224.3
226.0
227.8
229.6
231.4
233.2
235.0
236.8
238.5
240.3
242.2
244.0
245.8
1,037,228
1,045,679
1,054,119
1,062,549
1,069,985
1,078,433
1,086,877
1,095,309
1,103,683
1,112,057
1,120,432
1,128,807
1,137,183
1,145,561
1,153,940
1,162,321
1,170,703
1,179,088
1,187,485
1,195,881
1,204,276
1,212,669
1,221,060
1,229,451
1,237,861
1,246,337
1,254,962
1,263,920
1,273,180
1,282,448
1,291,725
1,301,011
1,310,306
1,319,452
1,328,760
1,338,080
1,347,412
1,356,757
11,398
11,366
11,335
11,304
11,263
11,234
11,205
11,177
11,148
11,121
11,093
11,067
11,041
11,015
10,990
10,965
10,941
10,917
10,894
10,872
10,849
10,827
10,806
10,785
10,764
10,744
10,726
10,711
10,699
10,687
10,675
10,664
10,653
10,641
10,630
10,620
10,610
10,600
Page 7-19
Capstone reserves the right to change or modify, without notice, the design, specifications, and/or contents of this document
without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 7
PERFORMANCE
Net
Efficiency
(%)
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
32.3
32.3
32.3
32.3
32.4
32.4
32.4
32.5
32.5
32.5
32.5
32.6
32.6
32.6
32.6
32.6
32.7
32.7
32.7
32.7
32.7
32.7
32.8
32.8
32.8
32.8
32.8
32.8
32.8
32.8
32.8
32.8
32.9
32.9
32.9
32.9
32.9
32.9
Exhaust
Temp
(F)
Exhaust
Mass
Flow Rate
per
module
(lbm/s)
Exhaust
Energy
Rate per
module
(kW)
(LHV)
Fuel Flow
Energy Rate
per module
(Btu/hr) (LHV)
450.5
451.6
452.7
453.8
454.9
456.0
457.1
458.3
459.4
460.6
461.8
462.9
464.1
465.3
466.5
467.7
468.9
470.1
471.3
472.4
473.6
474.8
476.0
477.2
478.4
479.6
480.8
482.0
483.2
484.4
485.6
486.8
488.0
489.1
490.3
491.5
492.7
494.0
2.28
2.29
2.30
2.31
2.32
2.33
2.34
2.35
2.35
2.36
2.37
2.38
2.39
2.40
2.41
2.42
2.43
2.43
2.44
2.45
2.46
2.47
2.48
2.49
2.50
2.51
2.52
2.53
2.53
2.54
2.55
2.56
2.57
2.58
2.59
2.60
2.61
2.62
247.6
249.4
251.3
253.1
255.0
256.8
258.6
260.4
262.2
264.0
265.8
267.6
269.5
271.4
273.3
275.2
277.1
279.0
280.9
282.9
284.8
286.8
288.7
290.7
292.7
294.6
296.6
298.6
300.6
302.7
304.7
306.7
308.8
310.8
312.9
314.9
317.0
319.2
1,366,114
1,375,483
1,384,866
1,394,263
1,403,673
1,412,997
1,422,226
1,431,464
1,440,713
1,449,971
1,459,240
1,468,174
1,477,702
1,487,248
1,496,813
1,506,395
1,515,997
1,525,618
1,535,259
1,544,919
1,554,601
1,564,303
1,574,027
1,583,773
1,593,542
1,603,333
1,613,148
1,622,986
1,632,849
1,642,738
1,652,651
1,662,591
1,672,558
1,682,552
1,692,574
1,702,625
1,712,704
1,722,814
10,590
10,581
10,571
10,563
10,554
10,545
10,535
10,525
10,516
10,507
10,498
10,487
10,480
10,474
10,467
10,461
10,455
10,449
10,444
10,439
10,434
10,429
10,424
10,420
10,415
10,411
10,407
10,404
10,400
10,397
10,394
10,391
10,389
10,386
10,384
10,382
10,380
10,378
Page 7-20
Capstone reserves the right to change or modify, without notice, the design, specifications, and/or contents of this document
without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 7
PERFORMANCE
Net
Efficiency
(%)
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
32.9
32.9
32.9
32.9
32.9
32.9
32.9
32.9
32.9
32.9
32.9
32.9
32.9
32.9
32.9
32.9
32.9
32.9
32.9
32.9
32.9
32.9
32.9
32.9
32.9
32.8
32.8
32.8
32.8
32.8
32.8
32.8
32.8
32.8
Exhaust
Temp
(F)
Exhaust
Mass
Flow Rate
per
module
(lbm/s)
Exhaust
Energy
Rate per
module
(kW)
(LHV)
Fuel Flow
Energy Rate
per module
(Btu/hr) (LHV)
495.3
496.5
497.7
499.0
500.2
501.4
502.6
503.8
505.0
506.2
507.4
508.6
509.8
511.1
512.3
513.5
514.7
515.9
517.1
518.3
519.5
520.7
521.9
523.1
524.3
525.6
526.8
528.1
529.3
530.6
531.8
533.0
534.2
535.1
2.63
2.64
2.65
2.65
2.66
2.67
2.68
2.69
2.70
2.71
2.72
2.73
2.74
2.75
2.76
2.76
2.77
2.78
2.79
2.80
2.81
2.82
2.83
2.84
2.85
2.86
2.87
2.88
2.89
2.89
2.90
2.91
2.92
2.93
321.4
323.5
325.6
327.8
329.9
332.0
334.1
336.3
338.4
340.6
342.8
344.9
347.1
349.3
351.5
353.7
355.9
358.1
360.3
362.6
364.8
367.1
369.3
371.6
373.9
376.3
378.6
381.0
383.3
385.7
388.0
390.4
392.8
394.6
1,733,206
1,743,439
1,753,592
1,763,765
1,773,957
1,784,170
1,794,402
1,804,654
1,814,926
1,825,218
1,835,529
1,845,860
1,856,210
1,866,580
1,876,969
1,887,377
1,897,805
1,908,251
1,918,716
1,929,204
1,939,729
1,950,365
1,961,043
1,971,739
1,982,454
1,993,337
2,004,228
2,015,127
2,026,034
2,036,945
2,047,861
2,058,779
2,069,697
2,078,942
10,378
10,378
10,376
10,375
10,374
10,373
10,372
10,372
10,371
10,371
10,370
10,370
10,370
10,370
10,370
10,370
10,371
10,371
10,371
10,372
10,373
10,374
10,376
10,378
10,379
10,382
10,385
10,387
10,390
10,393
10,395
10,398
10,400
10,395
Page 7-21
Capstone reserves the right to change or modify, without notice, the design, specifications, and/or contents of this document
without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 7
PERFORMANCE
ISO partial load efficiency vs. net power for the 200 kW high pressure natural gas turbine power
module is shown in Figure 7-4. These values are estimated from nominal performance at ISO
conditions.
Page 7-22
Capstone reserves the right to change or modify, without notice, the design, specifications, and/or contents of this document
without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 7
PERFORMANCE
Efficiency (%)
30
25
20
15
Max Efficiency Mode
10
Load Share
0
0
200
400
600
800
1000
Power (kW)
Figure 7-5. ISO Partial Load Efficiency Vs Net Power (Maximum Efficiency)
Example Calculations
Max Efficiency:
For example, using the part load table and a C1000 running at 500 kW (STP conditions) in max
efficiency mode would have two modules running at 33% efficiency producing 400 kW and one
module running at 100 kW at 30.7% efficiency. The overall efficiency is therefore [400 kW*(33%)
+100 kW (30.7%)]/500kW = 32.5%.
Load Share:
If the system had been running in load share the efficiency would be 30.7%, because each of the five
power modules would be running at 50% load.
Page 7-23
Capstone reserves the right to change or modify, without notice, the design, specifications, and/or contents of this document
without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 8
ELECTRICAL RATINGS
Grid Connect
Table 8-1 presents the Electrical Ratings for the Grid Connect configuration. Whenever an
expression is listed, N equals the number of individual turbines within a MultiPac (N can be up to 20 if
a C200 is the MultiPac Master, or more if the Capstone Advanced Power Server is acting as the
MultiPac Master).
Table 8-1. Electrical Ratings: Grid Connect (1)
Description
C600
C800
C1000
Output Voltage
Connection
Maximum Grid
Impedance
120 ( 1) degrees
Page 8-1
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without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 8
ELECTRICAL RATINGS
C600
C800
C1000
Nominal Frequency
50/60 Hz
Grid Frequency
Acquisition Range
0 to 600 kW HP NG
0 to 570 kW LP NG
100 to 600 kW HP
Landfill Gas
100 to 600 kW HP
Digester Gas
0 to 800 kW HP NG
0 to 760 kW LP NG
100 to 800 kW HP
Landfill Gas
100 to 800 kW HP
Digester Gas
0 to 1000 kW HP NG
0 to 950 kW LP NG
100 to 1000 kW HP
Landfill Gas
100 to 1000 kW HP
Digester Gas
kVAMT = kWMT
(above)
kVAMT = kWMT
(above)
kVAMT = kWMT
(above)
18 kW/second, for
natural gas;
6 kW/sec for
Landfill/Digester Gas
24 kW/second, for
natural gas;
8 kW/sec for
Landfill/Digester Gas
30 kW/second, for
natural gas;
10 kW/sec for
Landfill/Digester Gas
Maximum Output
Current (4)
Output Current
Harmonic Content
Output Current DC
Content
Power Required @
Start Command (5)
60 kW peak,
0.39 kW-Hr,
70 seconds
80 kW peak,
0.52 kW-Hr,
70 seconds
100 kW peak,
0.65 kW-Hr,
70 seconds
Page 8-2
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without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 8
ELECTRICAL RATINGS
C600
Cooldown Power
Draw in Standby Power
C800
C1000
1.2 kW
1.5 kW
Grounding (6)
Surge Voltage
Withstand
6 kV (ANSI 62.41)
Page 8-3
Capstone reserves the right to change or modify, without notice, the design, specifications, and/or contents of this document
without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 8
ELECTRICAL RATINGS
Stand Alone
Table 8-2 presents the Electrical Ratings for the Stand Alone mode of operation. Whenever an
expression is listed, N equals the number of individual turbines within a MultiPac (N can be up to 20 if
a C200 is the MultiPac Master, or more if the Capstone Advanced Power Server is acting as the
MultiPac Master).
Table 8-2. Electrical Ratings: Stand Alone (1)
Description
C600
C800
C1000
2% of reading,
( 1% typical) line-to-neutral
Output Voltage
Configuration
3-Phase, 4 wire,
L1, L2, L3, and N
0 to 600 kW HP NG
0 to 570 kW LP NG
0 to 800 kW HP NG
0 to 760 kW LP NG
0 to 1000 kW HP NG
0 to 950 kW LP NG
< 20% of nominal voltage for any resistive step load 75% rated
load
Page 8-4
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without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 8
ELECTRICAL RATINGS
C600
C800
C1000
L1, L2, L3
Output Frequency
Adjustment Range
Output Frequency
Regulation
Output Frequency
Stability, Time
Output Frequency
Stability, Temperature
Maximum Continuous
Output Current (4)
2.18 maximum @
900 Amps RMS
CF=2025/IRMS for
loads
< 900 Amps RMS
2.18 maximum @
Amps
RMS = 1200
CF=2700/IRMS for
loads < 1200 Amps
RMS
2.18 maximum @
Amps
RMS = 1500
CF=3375/IRMS for loads
< 1500 Amps RMS
Output Instantaneous
Load Current
415 kW line-to-neutral
maximum steady state
Maximum Load
Unbalance among the
3 phases (5)
249 kW
332 kW
415 kW
Page 8-5
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without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 8
ELECTRICAL RATINGS
C600
C800
C1000
6 kV (ANSI 62.41)
Grounding (6)
Measurement Accuracy
The displays of the output voltages, currents, frequencies, and power have typical accuracies and
coefficients as presented in Table 8-3.
Page 8-6
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without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 8
ELECTRICAL RATINGS
Current
Voltage
Output Power
Output Frequency
Page 8-7
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without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 9
COMMUNICATIONS
CHAPTER 9: COMMUNICATIONS
Introduction
This section presents interconnection information for communications between any Capstone C1000
family turbine system controller and supervisory or associated peripheral equipment and/or other
Capstone products such as the Advanced Power Server (APS) for creation of a Capstone MultiPac.
All C1000 package communications connections are made through the C1000 controller and include
the following:
Hardwire I/O
Start/Stop (Enable)
Battery Wake
Fault Output
MultiPac connections
Page 9-1
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without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 9
COMMUNICATIONS
C1000 Series
Controller
All signal level input and output connections should be made using shielded
twisted pair and run in separate conduit from power wiring to avoid interference.
NOTE
NOTE
Page 9-2
Capstone reserves the right to change or modify, without notice, the design, specifications, and/or contents of this document
without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 9
COMMUNICATIONS
TB1
TB2
TB3
External Controls
The C1000 controller offers a number of options for external communication and control. While full
control of the turbine system can be accomplished directly through the turbine controllers touch
screen interface, connection to a Building Management System, Station Control System or other
SCADA system is available with Modbus and may be desired for system integration with existing
control systems. Hardwired signals are also available for safety and control functions as well as
interface with external equipment. Refer to the C1000 Controller Schematic (525111-011) for all
terminal connections in the C1000 controller.
NOTE
The terminal block pin numbers called out in this document are those specified by
Revision 6, and higher, of the C1000 controller schematic. This represents C1000
series packages manufactured with serial number 5200 and higher. In some C1000
series packages that have serial numbers lower than 5200, the terminal block pin
numbers may be different. If the terminal block pin numbers in your C1000 controller
do not match those contained in this document, contact Capstone Technical Support.
Page 9-3
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without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 9
COMMUNICATIONS
User System is controlled locally through the C1000 controller or by using CRMS (no
hardwired start input connection required).
Configure hardware connections in the C1000 controller for the required Start Input
mode as indicated in Table 9-1.
Table 9-1. Start/Stop Input Connection Details
Start/Stop Input Mode
Terminal Block
Pin Numbers
User
---
No connection
Remote or Combinations
of User and Remote
TB3
Pins 15 and 16
Refer to Table 9-7 for additional terminal connection information. Note that closing an external
contact will initiate a start, and opening this same contact will stop the turbine.
Local E-Stop is used on a single turbine system. When activated, it will stop the C1000
package only.
NOTE
If no external E-Stop device is installed, the E-Stop terminals in the C1000 controller
must be jumpered.
CAUTION
Page 9-4
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without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 9
COMMUNICATIONS
Terminal Block
Pin Numbers
Global
TB1
12 and 13
Local
TB1
10 and 11
Battery Wake-Up
Dual Mode C1000 family turbines will automatically go into sleep mode if they are not connected to a
live utility grid for a preset time. This is to protect their batteries from being discharged, which would
result in the loss of unit black starting ability. The Battery Wake-Up feature is provided on the C1000
controller to wake a system that is in sleep mode so that a normal start sequence can begin. This
action is sometimes referred to as Battery Start.
Local starting of a Dual Mode system that is in sleep mode requires the use of the Battery Wake
button in the C1000 controller front panel. The Battery Wake command can also be issued remotely
with a momentary contact closure across the battery start contacts on TB1-52 and TB1-53. Refer to
Table 9-4 below for additional terminal information.
Fault Input
One fault input is provided as a discrete hard-wired signal in the C1000 controller. The fault input is
accessed through terminal block TB3 pins 57 and 58, and it can be used to stop the turbines for an
external event not requiring E-Stop.
This input is a simple contact closure for a dry contact circuit. It is wired in parallel to the UCB of each
200 kW power module. A normally open relay serves to connect the fault input at these terminal pins
to Fault Input #1 on each UCB. The operator can use this input to shut down the turbine assembly
with an externally induced fault at System Severity Level (SSL) 3 or SSL 4. The selection of SSL 3 or
SSL 4 determines how the power modules will shut down. SSL 3 will shut down turbines, whether
they are operating in Grid Connect mode or Stand Alone mode, through the cooldown state. SSL 4
will shut down turbines operating in Grid Connect mode through the warmdown state, and it will shut
down turbines operating in Stand Alone mode through the cooldown state.
Fault Input #1 on the UCB of each power module must be configured using CRMS. Refer to the
C200 Technical Reference (410066) and CRMS User Edition Technical Reference (410013) for
instructions to configure fault inputs on the UCB.
Fault Output
One fault summary output is provided as a discrete hard-wired signal in the C1000 controller. The
output is accessed through terminal block TB3 pins 25 and 26.
The fault output summary is triggered in situations where the C600, C800 or C1000 package has
experience some fault that results in all 200 kW power modules being unavailable. This situation can
be due to a turbine fault, heat, or gas detection.
This output can be used for remote indication of the fault status.
Page 9-5
Capstone reserves the right to change or modify, without notice, the design, specifications, and/or contents of this document
without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 9
COMMUNICATIONS
TB3 Connections
Power Connect
Software Setting
Grid Connect
Stand Alone
Dual Mode
Dual Mode
The integration of the Dual Mode System Controller (DMSC) will require the wiring of power and
control signals between the C1000 controller and the DMSC. Refer to the Dual Mode System
Controller Technical Reference (410071) and Table 9-4 for the terminal block connection details.
Table 9-4. C1000 Controller and DMSC Terminal Block Connections
Terminal Block
Terminal Numbers
Signal
TB3
17 and 18
GC Enable
TB3
19 and 20
SA Enable
TB3
15 and 16
Start/Stop
Page 9-6
Capstone reserves the right to change or modify, without notice, the design, specifications, and/or contents of this document
without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 9
COMMUNICATIONS
Branch A
Branch B
Power
Meter
Utility
Breaker C
Power Meter
Current
Transformer
Breaker D
MicroTurbine
Page 9-7
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without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 9
COMMUNICATIONS
For example, in Figure 9-3, loads on Branches B and D only will determine the turbine power output
demand. Branch A or C loads have no effect. The turbine may be connected at breaker location, B or
D (or an entirely different circuit). Power output demand will still be determined by the flow through
the power meter current transformers.
Table 9-5. Modbus Power Meter Wiring Pins to C1000 Controller PLC
Terminal Block
Terminal Numbers
Parameter
TB1
60
TB1
61
TB1
62
Shield
DC Power Outputs
The C1000 controller includes a UPS supply of 24 volt power that can be used by equipment such as
the Dual Mode System Controller (DMSC), a modem, VPN Gateway, external power meter, or
Modbus repeater. On Dual mode systems this power is available only when the controller is awake.
Because of the limited capacity of the UPS battery used in the controller and the importance of
maintaining sufficient charge to allow a black start start-up of the turbine units, it is recommend that
no more than 10 watts be used for external 24 volt power equipment from this source. If higher
current draws are required, contact Capstone Applications for alternate options.
Refer to Table 9-6 for the 24 VDC output connections in the C1000 controller.
Table 9-6. 24 Volt DC Power Source (10 Watt Max)
Terminal Block
Terminal Numbers
Parameter
TB1
24 VDC (+)
TB1
0V
Note:
(1) Connections made to these terminals MUST be isolated from ground/chassis. They may not be connected
in parallel with other turbine input and/or power supply terminals.
MultiPac Connections
The types of signal connections on the C1000 controller for MultiPac communication are as follows:
1) Ethernet via the Ethernet surge protector in the C1000 controller to the APS.
2) RS-485 MultiPac cable from C1000 controller terminals TB1-44 thru TB1-47 and/or
TB1-48 thru TB1-51 to other MultiPac C1000s, or C200 and C65 turbines.
3) For Dual Mode systems, a battery wake-up signal from the APS to the C1000 controller
terminals TB1-54 and TB1-55.
4) An optional E-Stop signal from an E-Stop switch to the C1000 controller terminals TB1-12
and TB1-13.
410072 Rev C (March 2015)
Page 9-8
Capstone reserves the right to change or modify, without notice, the design, specifications, and/or contents of this document
without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 9
COMMUNICATIONS
The interconnection diagram in Figure 9-4 shows these two types of signal interconnections, along
with the required signal terminations. The case is shown for a MultiPac of two C1000s and one C200.
This covers all possible scenarios, since a C65 turbine has the same MultiPac connections as a
C200.
E-Stop
Switch
Hardwire E-Stop
(If Required)
Ethernet
Switch
Controller
C1000
10BaseT
Terminator
Panel
PC
TB1
10BaseT
Hardwire
Batt Wakeup
(If Required)
MultiPac
(Sync, Wakeup, E-Stop)
Cable
Controller
10BaseT/
10Base2
Converter
C1000
MultiPac
(Sync, Wakeup, E-Stop)
Cable
Terminator
C200
Coax Cable
Terminator
Ethernet
Ethernet signals are used for command and control. Commands (i.e. start/stop, power demand) are
input to the APS. The APS then sends resulting commands to each turbine in the MultiPac via
10Base-2. The APS routinely queries turbines for operational and fault data.
NOTE
The maximum total 10Base-T cable length is 100 meters. Fiber optics will be
required for longer runs.
MultiPac Cable
The MultiPac cable is a RS-485 cable that transfers inverter synchronizing, battery wakeup, and
E-Stop signals between turbines. The MultiPac cable is not needed if the turbines are operating in
Grid Connect mode only. The MultiPac cable transmits RS-485 Bus A protocol and Bus B protocol
serial communication from one turbine to another. One turbine serves as an Inverter Master, passing
voltage and frequency signals to all other turbines for synchronization.
410072 Rev C (March 2015)
Page 9-9
Capstone reserves the right to change or modify, without notice, the design, specifications, and/or contents of this document
without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 9
COMMUNICATIONS
NOTE
The maximum total RS-485 cable length is 1000 meters or 32 nodes. A repeater
will be required for longer runs, or more than 32 nodes, in Dual Mode
Applications.
Signal Terminations
End-of-line signal terminators MUST be present on the initial and final connection for both Ethernet
coax and MultiPac cable connections. If terminations are not present, electrical ringing may be
present, and the signal may be severely degraded or interrupted.
Signal
Parameter
TB1-44 or TB1-48
Serial Communication
TB1-45 or TB1-49
Serial Communication
TB1-46 or TB1-50
Chassis Ground
Chassis Ground
TB1-54
TB1-55
TB1-12
Global E-Stop
TB1-13
E-Stop Return
Notes:
(1) Capstone-provided terminators must be installed at the ends of the RS-485 cable within the C1000 controller.
The maximum number of nodes is 32, and the maximum RS-485 cable length is 1000 meters. Each turbine
has 1.93 meters of internal cable length, which must be included in the total length considerations. Repeaters
may be added whenever the maximum cable lengths or the maximum number of nodes are exceeded.
Table 9-8 provides application guidance on limitations of each of the control functions. Please contact
Capstone if your application is outside of these limits.
Page 9-10
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without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 9
COMMUNICATIONS
Limits
Battery Wake-Up
Maximum 20 turbines
Global E-Stop
Notes:
(1) Capstone-provided terminators must be installed at the ends of the RS-485 cable within the C1000 controller.
The maximum number of nodes is 32, and the maximum RS-485 cable length is 1000 meters. Each turbine
has 1.93 meters of internal cable length, which must be included in the total length considerations. Repeaters
may be added whenever the maximum cable lengths or the maximum number of nodes are exceeded.
Communications Cable
The C1000 controller has an Ethernet LAN connection that provides an access point for the PC
running CRMS. Likewise, this connection can be used to connect the C1000 controller to a LAN for
operation of CRMS from any computer on the LAN. The Capstone network will have to be mapped in
the router on the customers LAN. A sample routing command is shown in Appendix A.
Page 9-11
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without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 9
COMMUNICATIONS
The modem used for communication with the turbine should be TCP/IP capable and have Ethernet
port connections instead of a serial connection. This would allow a single modem to be used to
access multiple turbines at the same site.
Wireless Modems
For remote turbine installations where no landline telephone service is available, a radio or cellular
modem is highly recommended for monitoring and troubleshooting the turbine system. Several thirdparty cellular and radio modems have been successfully used with the Capstone turbines.
NOTE
Cellular modem models and brands vary greatly depending on the service offered
in your area. Contact your local telephone companies for the service and models
available.
Page 9-12
Capstone reserves the right to change or modify, without notice, the design, specifications, and/or contents of this document
without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 9
COMMUNICATIONS
Signal
Ratings
TB1-53
TB1-55
TB1-12
Global E-Stop
TB1-13
24 VDC sink
TB1-10
Local E-Stop
TB1-11
24 VDC sink
TB1-5
24 VDC 5 A (+)
TB1-6
24 VDC 5 A (-)
TB3-15/16
Remote Start/Stop
TB3-17/18
TB3-19/20
TB1-60
TB1-61
TB1-62
TB1-63
TB1-64
TB1-65
Page 9-13
Capstone reserves the right to change or modify, without notice, the design, specifications, and/or contents of this document
without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 10
MAINTENANCE
Scheduled Maintenance
Refer to the Capstone Standard Maintenance Schedule Work Instruction (440000) for details on the
recommended service items and times.
Battery Life
Battery life expectancy is dependent on several factors, but is most strongly dependent on operating
temperature and the number of times the batteries are used to start the C600, C800 or C1000 turbine
stand-alone systems. Operating temperatures are a function of the ambient temperature as well as
the temperature rise due to repeated load cycling.
Battery life can therefore be estimated by multiplying the base life times temperature derating and
start derating factors. Provided the battery is maintained by appropriate equalization charges, a base
life of 26,282 hours should be used.
Expected life = Base Life x Temperature Derating x Starts Derating
Example:
Ambient temperature = 30 C
C1000 with 200 kW load transient every 200 seconds
200 Starts per Year
Step 1: Base Operating Hours.
Start with a base number of operating hours for 3 years or 26,280 hours.
Step 2: Find the Operating Temperature of the Battery.
Using Figure 10-1, find the temperature increase over ambient for the given transient load size and
the transient interval. The transients are shown here in per power module load transients. If a C1000
is used with a 200 kW transient load, the transient per module will be 200kW/5 = 40 kW. The
Temperature increase over ambient can be read from the y-axis on this figure. Add this value to the
ambient temperature to get the battery temperature during operation; in this example 30 + 5 = 35 C.
Step 3: Find the Temperature Derating of the Battery.
Using Figure 10-2, find the battery temperature (30 + 5 = 35 C) on the x-axis and read the derating
from the y-axis; in this example, 0.50. This number is multiplied by the number of hours from Step 1.
Page 10-1
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without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 10
MAINTENANCE
45.0
40.0
35.0
30.0
25.0
20.0
15.0
10.0
5.0
0.0
0
50
100
150
200
250
300
350
400
450
500
550
600
Figure 10-1. Battery Temperature Increase due to Load Transients (per power module)
Figure 10-2 shows the appropriate derating factor for a given ambient temperature. The battery
temperature during cycling should be estimated by adding the value obtained from the appropriate
temperature increase chart, and the ambient temperature.
Page 10-2
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without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 10
MAINTENANCE
1.0
0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0.0
20
30
40
50
60
70
Derating Factor
0.98
0.97
0.96
0.95
0.94
0.93
0.92
0.91
0.90
0
100
200
300
700
800
900
1000
Page 10-3
Capstone reserves the right to change or modify, without notice, the design, specifications, and/or contents of this document
without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 11
INSTALLATION
Main Circuit
Breakers
TCP/IP Service
Connections
Phase A
Bus Bar
Phase B
Bus Bar
Phase C
Bus Bar
Neutral
Bus Bar
Fuel
Connection
Floor Access for
Control Cables
Floor Access for
Power Cables
Ground Bus Bar
Page 11-1
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without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 11
INSTALLATION
Safety Information
The following paragraphs describe equipment that is necessary for the safe operation of the
microturbine.
Switch disconnect device, with or without fuses, in accordance with IEC 60947-3, utilization
category AC-23B or DC-23B.
Disconnect device, with or without fuses, in accordance with IEC 60947-3, that has an
auxiliary contact that in all cases causes switching devices to break the load circuit before the
opening of the main contacts of the disconnect device.
The operating means (for example, a handle) of the disconnect device must be easily accessible and
located between 0.6 and 1.9 m (2.0 and 6.2 ft) above the servicing level. An upper limit of 1.7 m
(5.6 ft) is recommended.
Recommended sizing for overcurrent protection for each C200 microturbine is 400 ARMS.
Emergency Stop
At least one emergency stop device must be connected to the microturbine to enable averting actual
or impending danger. When installed at a facility, the emergency stop device must be clearly
identifiable, clearly visible, and quickly accessible.
The emergency stop device must have direct opening operation per IEC 60947-5-1, and must be one
of the following types:
The color of the device actuator must be red. If there is any background immediately around the
actuator, the color of the background must be yellow.
The performance characteristics must be as follows:
The device must stop the microturbine as quickly as possible without creating additional risks.
Where necessary, the device must trigger or permit the triggering of certain safeguard
movements.
Page 11-2
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CHAPTER 11
INSTALLATION
After a stop command, once active operation of the device has ceased, the stop command
must be sustained by engagement of the device until that engagement is specifically
overridden.
It must not be possible to engage the device without triggering a stop command.
The device must be disengaged only by an appropriate operation; and disengaging the
device must not restart the microturbine but only permit restarting.
Fuel Connection
Refer to O&I Drawing 524341 for gaseous and liquid fuel inlet sizing.
Power Connection
Power Cable Sizing
Each phase bus bar provides four spaces on two lugs for power cable connection
per phase. If an installation requires more than four conductors per phase, the
installer can add additional lugs to each bus bar.
NOTE
Refer to Table 11-1 for NL1L2L3 power cable specifications and Table 11-2 for PE chassis
ground cable specifications.
Table 11-1. NL1L2L3 Cable Specifications
Maximum Wire Size
MCM
mm
in-lb
Nm
Max # of
Conductors per
Phase
600
300
500
56.5
Torque Spec
Conductor
Type
Copper
Torque Spec
MCM
mm
in-lb
Nm
Conductor
Type
600
300
500
56.5
Copper
Power connections are made using sets of 600 MCM cable (three phases plus neutral) as listed in
Table 11-3. The use of multiple 600 MCM cables allows bend radius to be reduced to 14 inches.
Torque value listed is based upon maximum wire size using UL486 recommendation. Smaller torque values
may be possible for small gauge wire. Refer to UL486 for recommended torques using wire gauges smaller
than the maximum torque.
Page 11-3
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without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 11
INSTALLATION
C600
C800
C1000
Foundation
The C1000 series turbine packages require a level, solid foundation for field installation. Because the
C1000 packages are contained within an ISO-style enclosure, no additional environmental protection
will be required for most applications.
The C1000 series enclosure can be installed and supported from the units four corner castings. The
small offset from the enclosure bottom and these corner castings allows for water runoff drainage,
preventing possible enclosure corrosion due to standing water. Refer to C1000 Series O&I Drawing
(524341) for system weights for pad design.
Page 11-4
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without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 11
INSTALLATION
Optional
Punchout
Areas*
SIDE VIEW
Floor Access
Panels (Primary
Access)
BOTTOM VIEW
* Use only UL/IEC rated conduits and fittings. Do not exceed area
Page 11-5
Capstone reserves the right to change or modify, without notice, the design, specifications, and/or contents of this document
without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 11
INSTALLATION
Service Clearances
Sufficient service area clearances are required for serving of the C1000 series turbine packages.
Refer to the C1000 Series O&I Drawing (524341) for minimum required service areas. These
minimum requirements are based on the minimum possible service areas for removal of internal
package components. Your installation may require greater service areas depending on the other
equipment expected to be used during maintenance (for instance a truck or forklift for engine or
component removal). These service area requirements cannot be reduced.
Example Applications
Grid Connect Operation - Connection to a Utility System
Grid Connect operation mostly entails generating power in peak-shaving or base-load applications,
displacing grid-supplied electricity when generation on-site can be done more economically, and in
many cases more efficiently and with fewer emissions than electricity generated at a central plant.
Inverter-based technology allows turbines to use grid voltages as a reference for power production as
a current source. Seamless operation with the grid, with unity power factor and power ramping
capability, helps customers meet load profile requirements as well as relieves strain on the grid
distribution system while reducing grid heat losses.
Capstone turbines are designed to safely produce power in parallel with an electric utility. Relay
protection functions required for safe interconnection are built-in turbine features, accommodating
flexibility for a range of voltage and frequency settings. Field adjustable settings accommodate safe
fault clearance at specific multiphase fault conditions.
Figure 11-3 depicts a typical Grid Connect installation.
Page 11-6
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without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 11
INSTALLATION
Grid Connect operation may be enhanced using a power meter to provide power flow signals to the
turbine.
In grid-parallel applications with variable electric loads, economics and/or utility restrictions may
require that no power, or limited power, be exported to the utility. This requirement can be met using
an external power meter, as shown in Figure 11-4.
Using a power meters signals, a turbine can dynamically adjust its output power level to ensure that
limited or zero power flows back to the utility. This application is called Load Following. For details
on setting up a power meter, refer to the Chapter 9: Communications - External Power Meter Inputs
in this document.
Page 11-7
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without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 11
INSTALLATION
Page 11-8
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without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 11
INSTALLATION
An undervoltage relay, built into the DMSC, in case of the grid outage, or
In Grid Connect mode, when a grid outage occurs, the DMSC circuitry senses the outage and opens
a motorized switch or circuit breaker, isolating the turbine and load from the utility. The turbine may
be configured to transition automatically to Stand Alone mode and resume power production, upon
isolation from the utility.
410072 Rev C (March 2015)
Page 11-9
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without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 11
INSTALLATION
The load experiences a power outage of a maximum of 10 seconds during such a transition. When
the grid returns to normal operation, the DMSC will signal the turbine to resume Grid Connect
operation and will close the utility line circuit, supplying power to the load. When utility power is
restored, the loads will return to the grid within five (5) seconds. The turbine may be operating in a
Hot Standby mode for up to 30 minutes, to be sure the utility voltage remains stable before
reconnecting in Grid Connect mode.
Page 11-10
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without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 11
INSTALLATION
Table 11-4 outlines various operating modes possible using both Dual Mode System Controllers and
transfer switches, with performance characteristics.
Table 11-4. Mode/Configuration Performance Comparison
Mode of Operation vs. Interruption
External
Equipment
Prime to
Backup
Delay
Backup to
Prime Delay
Battery UPS
None
None
DMSC**
<10 sec***
<5 sec
ATS
<5 sec
<5 sec
DMSC** or ATS
<6 min***
<5 sec
ATS
<5 sec**
<5 sec
*Co-generation (exhaust utilization for heating, drying, absorption chilling) is possible with continuous/extended operation.
**Capstone auto-switching Dual Mode System Controller allows better load matching than an ATS, as MT power in excess of
the critical load can flow to non-critical loads upstream of the DMSC. ATS does not allow Grid Connect operation, or the
utilization of excess MT power. However, ATS transfer times are faster, and a utility interconnection agreement may not be
required.
***Assume turbine internal battery state of charge >60%.
Page 11-11
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without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 11
INSTALLATION
120-240 Volt
The most useful and recommended way is called a Zig-Zag connection (see Figure 11-8), utilizing
three single-phase transformer banks, and is shown below for several applications. The 480/120-240
VAC topology produces a center-tapped 240 VAC voltage source. Two sources of 120 VAC power
are available on either side of the center tap. Note that the 120 VAC power sources are 180 apart.
The 240 VAC source may be loaded to 66% of the turbine kW capacity, or each 120 VAC source
may be loaded to 33% individually.
Page 11-12
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without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 11
INSTALLATION
Each transformer in the zig-zag connection must be rated for 67 kVA. The utilization factor for the set
of 3 transformers is 66.7%. The utilization factors of the individual transformers are:
UFT1 = 100%
UFT2 = 50%
UFT3 = 50%
Example for a C600: In a typical application 396 kW of power may be delivered to a 120/240 VAC
load. The individual loadings are:
Turbine Power = 396 kW
Total transformer capacity: 396 x 1.2 = 475 kVA
T1 = 160 kVA
T2 = 160 kVA
T3 = 160 kVA
Phase L1-L2 Power = 160 kW
Phase L1-L2 VA= 160 kVA
Phase L2-L3 and L3-L1 Power = 160 kW
Phase L2-L3 and L3-L1 VA = 160 kVA
120-208 Volt
Two single transformer banks, 480/120 VAC can be connected to produce 120 VAC and 208 VAC,
as follows.
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without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 11
INSTALLATION
Relay protection functions in the turbine do not allow grid-parallel operations in any
of the above single phase applications.
NOTE
Full Power
When a single-phase load can be distributed between three mutually exclusive electric panels, full
power output can be achieved.
The following example illustrates single-phase configuration for full power utilization, with the output
circuits, at 67 kW each. This example is essentially a three-phase application, where the phases are
isolated. Phases can be up to 100% imbalanced.
Figure 11-11. Full-Power Output via three (3) Isolated Single Phase Loads
Page 11-14
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without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 11
INSTALLATION
Special Applications
Motor Control with Soft Start
In cases where the only connected load is a electric motor, the C1000 package inverter based
power electronics may be used to avoid installation of a soft-start system.
In Grid Connect Mode (GC), a grid outage is detected by the DMSC undervoltage relay, which then
isolates the utility from the turbine by opening the DMSC motorized switch. When the grid returns to
normal operation, the DMSC will close the utility line circuit, supplying power to the load.
In Stand Alone mode (SA), the turbine solely supports the load, providing required voltage, active and
reactive power.
Variable time settings accomplish coordination between DMSC and the turbine protection devices. In
case a grid voltage sag is in excess of set time (from 0.2 to 10 seconds) and voltage (from nominal to
50%), the DMSC undervoltage relay will cause the DMSC switch to open, isolating the critical load
and turbine from the grid. In case of a grid outage, the DMSC undervoltage relay will trip the switch
immediately. In the latter case, the turbine protective relays will shut down the unit(s), transferring
from GC to SA operations.
The DMSC will control an electromechanical disconnect device (such as an electrically operated
circuit breaker) which can be installed at various locations and voltage levels. In the shown example,
the disconnect device is specified for 208 V at the Meter (PCC), and the MT voltage is 480 V.
Page 11-15
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without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 11
INSTALLATION
Page 11-16
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without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 11
INSTALLATION
Refer to Chapter 4: Operating Modes Load Following and Chapter 9: Communications External
Power Meter Inputs in this document for more information.
Branch A
Branch B
Power
Meter
Utility
Breaker C
Power Meter
Current
Transformer
Breaker D
MicroTurbine
Page 11-17
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without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 11
INSTALLATION
Page 11-18
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without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 11
INSTALLATION
Page 11-19
Capstone reserves the right to change or modify, without notice, the design, specifications, and/or contents of this document
without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 11
INSTALLATION
Page 11-20
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without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 11
INSTALLATION
Utility Interconnection
Overview
Compliance with the requirements detailed in this document is essential to avoid problems that can
affect the performance, life, reliability, warranty, and in some cases, the safe operation of the
Capstone turbine system.
This section helps provide a standardized method for the interconnection of Capstone turbine
generators to the power grid. It is intended for use by Capstone distributors, buyers, consulting
engineers, and utility companies when considering turbines for utility grid parallel operations.
Due to technical advances in microprocessor-based power generation technologies with integrated
relay protection functions, the Capstone turbine generator is designed to be easily interconnected to
the electric utility grid, supplementing utility provided electric power.
This section is specifically written to assist with the applications of Capstone products. It provides an
overview of the interconnection process, based on utility interconnect requirements, institutional
standards (IEEE 1547, UL 1741), and individual states interconnect standards.
Page 11-21
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without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 11
INSTALLATION
Timeline
Though turbine installation and interconnection with a utility for parallel operation should not present
technical difficulties, experience has shown that utilities are sensitive to interconnection issues, due to
their legal obligation to provide power to their customers, and require a thorough, methodical
approach consistent with individual utility requirements. Establishing realistic timeframes and duties
will facilitate smooth implementation, maintain good relations, and minimize potential delays.
Utilities and states are currently standardizing the interconnection process, reviewing the fee
structure and setting up testing requirements. The process will establish procedures, timelines and all
requirements for interconnection with the grid.
Depending on the complexity of the installation, the time to complete the interconnection after the
initial meeting varies from two weeks in some states (CA and NY), to six weeks in other states (TX).
This is in part due to the complexity of the interconnection and individual utility requirements for
protective relay functions. Since the Capstone C600, C800 and C1000 turbines have UL1741
certification, it is expected that in some cases the process can be fast tracked.
Technical factors that can impact the interconnect review process or determine which utility
interconnect plan applies include the following:
Ohio
Configurations
The electrical output of the Capstone turbine generator is 400 to 480 VAC 50/60 Hz, 3-phase, Wye,
with a solidly grounded neutral. For other system voltages, transformation is required for turbine Grid
Connect interconnection with the power system or to support Stand Alone operation with customer
loads.
NOTE
Page 11-22
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without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 11
INSTALLATION
Project Design
A qualified engineering firm or a consultant, in compliance with local, state, and national codes and
regulations, shall design an application which shall be in compliance with local, state, and national
electrical regulations including the National Electrical Code (NEC). A one line diagram and a plan are
minimally required in an interconnect application.
Interconnect Application
The typical application process consists of the following steps and can be more or less expanded
based on state and utility requirements. Additional procedures can require additional screening and
supplemental review, depending on the size of the DG application.
NOTE
Completion and submission of the Application forms, documents, and initial review fees.
Upon acceptance, the utility company will prepare an Interconnection Agreement for
execution by the applicant and the power company.
A one-line diagram showing the electrical relationship and descriptions of the significant
electrical components such as the primary switchgear, secondary switchboard,
protective relays, transformers, generators, circuit breakers, with operating voltages,
capacities, and protective functions of the Generating Facility, the Customers loads, and
the interconnection with the Utility Distribution System.
Site plans and diagrams showing the physical relationship of the significant electrical
components of the Generating Facility such as generators, transformers, primary
switchgear/secondary switchboard, and control panels, the Customers loads and the
interconnection with the Utility Distribution System.
In the case of Dual Mode applications, it may be necessary to provide information on the
transfer switching scheme or the Capstone Dual Mode System Controller, including
capacity rating, technical and operational description.
A disconnect device, with visible open circuit shall be provided and shown in the
submittals, with specific brand, catalogue number, and rating, for each turbine output
line, for utility company approval as a safety means for preventing any feedback to the
grid during maintenance or repair work on the grid, upstream of the turbine.
Page 11-23
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without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 11
INSTALLATION
Interconnect Agreement
The utility will provide the executable standardized interconnection contract, metering agreement,
and power purchase agreement, appropriate for the DG application and desired mode of operation.
These documents will clarify roles and responsibilities between the utility and customer and specify
any additional power systems modifications, metering, monitoring, or protection devices necessary to
accommodate the DG project in the utility distribution system.
The agreements will establish responsibilities, completion schedules, and estimated or fixed price
costs for the required work. Execution of these agreements will indicate approval to proceed with the
installation or to perform the construction work related to the interconnection.
Page 11-24
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without incurring any obligation either with respect to equipment previously sold or in the process of construction.
CHAPTER 13
REFERENCED DOCUMENTATION
Description
400008
400023
400024
400026
410002
410013
410014
410033
410073
410079
410065
410071
430073
440000
460051
480002
480035
524341
525111-011
Page 12-1
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without incurring any obligation either with respect to equipment previously sold or in the process of construction.
APPENDIX A
FACTORY DEFAULT MODBUS REGISTERS
Description
Identifier
Data Table
Type
Units
Scale
O_MBS_HEARTBEAT
IO_ANA
UINT16
number
locked
SLAVE_CMD
INT16
number
SLAVE_OPER_PARAM
INT16
amp
0.0625
40001
40002
40003
Current Phase A
Ia
40004
Current Phase B
Ib
SLAVE_OPER_PARAM
INT16
amp
0.0625
40005
Current Phase C
Ic
SLAVE_OPER_PARAM
INT16
amp
0.0625
40006
Current Neutral
In
SLAVE_OPER_PARAM
INT16
amp
0.0625
40007
Voltage Phase A
Va
SLAVE_OPER_PARAM
UINT16
volt
0.0625
40008
Voltage Phase B
Vb
SLAVE_OPER_PARAM
UINT16
volt
0.0625
40009
Voltage Phase C
Vc
SLAVE_OPER_PARAM
UINT16
volt
0.0625
40010
Contactor status
contr_status
SLAVE_OPER_PARAM
UINT16
number
DAQ_UNIT_LEQDATE
SLAVE_DAQ
UINT32
time
Time
format
40013
Battery temperature
DAQ_UNIT_BATTMP
SLAVE_DAQ
INT32
degrees
Celsius
40015
DAQ_UNIT_BATSOC
SLAVE_DAQ
INT32
percent
(%)
0.1
40017
Battery current
DAQ_UNIT_BATI
SLAVE_DAQ
INT32
amp
0.0488
Page A-1
Capstone reserves the right to change or modify, without notice, the design, specifications, and/or contents of this document
without incurring any obligation either with respect to equipment previously sold or in the process of construction.
APPENDIX A
FACTORY DEFAULT MODBUS REGISTERS
Description
Identifier
Data Table
Type
Units
Scale
40019
Battery voltage
DAQ_UNIT_BATV
SLAVE_DAQ
INT32
volt
0.0488
40021
Battery power
DAQ_UNIT_BATKW
SLAVE_DAQ
INT32
kW
1.2207
40023
DAQ_UNIT_BATSTATE
SLAVE_DAQ
INT32
number
40025
Battery 2 voltage
DAQ_UNIT_BATV2
SLAVE_DAQ
INT32
volt
0.0488
40027
Battery 2 current
DAQ_UNIT_BATI2
SLAVE_DAQ
INT32
amp
0.0488
0.1
DAQ_UNIT_BATSOC2
SLAVE_DAQ
INT32
percent
(%)
DAQ_UNIT_BATSTATE2
SLAVE_DAQ
INT32
number
Battery 2 temperature
DAQ_UNIT_BATTMP2
SLAVE_DAQ
INT32
degrees
Celsius
40035
Battery 2 power
DAQ_UNIT_BATKW2
SLAVE_DAQ
INT32
kW
1.2207
40037
Frequency
DAQ_UNIT_FREQ
SLAVE_DAQ
INT32
hertz
0.0625
40039
DAQ_UNIT_PSVOLT
SLAVE_DAQ
INT32
volt
0.0625
40041
DAQ_UNIT_INVTMP
SLAVE_DAQ
INT32
degrees
Celsius
40043
DAQ_UNIT_GENTMP
SLAVE_DAQ
INT32
degrees
Celsius
40045
Ambient pressure
DAQ_UNIT_PAMB
SLAVE_DAQ
INT32
kPA
0.01
40047
Ambient temperature
DAQ_UNIT_INTMP
SLAVE_DAQ
INT32
degrees
Fahrenheit
0.125
40049
DAQ_UNIT_TET
SLAVE_DAQ
INT32
degrees
Fahrenheit
0.125
40051
Fuel command
DAQ_UNIT_FULPCNT
SLAVE_DAQ
INT32
percent
(%)
0.1
40029
Battery 2 SOC
40031
40033
Operating Hours
40053
Word 1 - Hours
Word 2 - Minutes
DAQ_UNIT_WARRHR
SLAVE_DAQ
INT32
time
Time
format
40055
Number of starts
DAQ_UNIT_WARRST
SLAVE_DAQ
INT32
number
40057
Engine speed
DAQ_UNIT_RPM
SLAVE_DAQ
INT32
rpm
2 (1)
40059
DAQ_UNIT_FLTSSL_BASE
SLAVE_DAQ
INT32
number
40061
DAQ_UNIT_FLTCODE_BASE
SLAVE_DAQ
INT32
number
40063
Start command
strcmd
SLAVE_OPER_PARAM
INT32
number
sys_utlcon
SLAVE_OPER_PARAM
INT32
number
pwrdmd
SLAVE_OPER_PARAM
INT32
Watt
40067
0 = Invalid
1 = Stand Alone
2 = Gird Connect
3 = Dual Mode
Power demand
Page A-2
Capstone reserves the right to change or modify, without notice, the design, specifications, and/or contents of this document
without incurring any obligation either with respect to equipment previously sold or in the process of construction.
APPENDIX A
FACTORY DEFAULT MODBUS REGISTERS
Description
Identifier
Data Table
Type
Units
Scale
40069
mpenab
SLAVE_OPER_PARAM
INT32
number
40071
batena
SLAVE_OPER_PARAM
INT32
number
40073
batchg
SLAVE_OPER_PARAM
INT32
number
40075
rchena
SLAVE_OPER_PARAM
INT32
number
40077
syscon
SLAVE_OPER_PARAM
INT32
number
40079
Inverter power
invpwr
SLAVE_OPER_PARAM
INT32
Watt
40081
Generator power
genpwr
SLAVE_OPER_PARAM
INT32
Watt
40083
Engine speed
engspd
SLAVE_OPER_PARAM
INT32
rpm
2 (1)
40085
pwrout
GpOperParam
INT32
Watt
40087
pwr_capacity
GpOperParam
INT32
Watt
40089
pwrout
GpOperParam
INT32
Watt
40091
pwr_capacity
GpOperParam
INT32
Watt
40093
VA feedback
pwr_va
GpOperParam
INT32
VA
40095
VAR feedback
pwr_var
GpOperParam
INT32
VAR
40097
pfactr_fb
GpOperParam
INT16
Number
44102
Optimal microturbine
communication period
MultipacFrequency
CASP
UINT32
millisecond
44104
PingFrequency
CASP
UINT32
millisecond
44106
DaqFrequency
CASP
UINT32
millisecond
44108
MaxTurbineNumber
CASP
INT16
number
44109
I_GC_EN
IO_ANA
UINT16
number
44110
I_SA_EN
IO_ANA
UINT16
number
44111
I_BATSTRT
IO_ANA
UINT16
number
44112
I_STR_DMC
IO_ANA
UINT16
number
44113
I_PWRMTR (2)
IO_ANA
UINT16
number
44114
I_MINCAP
IO_ANA
UINT16
number
44115
I_RTD (1)
IO_ANA
UINT16
degrees
Fahrenheit
44116
I_RTDHIRES (2)
IO_ANA
UINT16
degrees
Fahrenheit
0.1
Page A-3
Capstone reserves the right to change or modify, without notice, the design, specifications, and/or contents of this document
without incurring any obligation either with respect to equipment previously sold or in the process of construction.
APPENDIX A
FACTORY DEFAULT MODBUS REGISTERS
Description
Identifier
Data Table
Type
Units
Scale
O_BATWAKE
IO_ANA
UINT16
number
O_SALOAD
IO_ANA
UINT16
number
44117
44118
44119
O_MPWROUT2 (2)
IO_ANA
UINT16
number
44120
O_MPWROUT (2)
IO_ANA
UINT16
number
44121
O_MPWRCAP2 (2)
IO_ANA
UINT16
number
44122
O_MPWRCAP (2)
IO_ANA
UINT16
number
44123
O_PLC_RESET (3)
IO_ANA
UINT16
number
44124
I_EXT_STRT
IO_SLAVE
UINT16
number
44125
I_SPIN_RSRV
IO_SLAVE
UINT16
number
1 (4)
44126
I_PLC_RESET (3)
IO_SLAVE
UINT16
number
44127
I_EXT_DMD
IO_SLAVE
UINT16
number
44128
I_EXT_PF
IO_SLAVE
INT16
number
44129
I_PFACTR
IO_ANA
UINT16
number
44130
O_PFACTR_FAULT
IO_ANA
UINT16
number
44131
O_EXT_MBM_COMM
IO_ANA
UINT16
number
Page A-4
Capstone reserves the right to change or modify, without notice, the design, specifications, and/or contents of this document
without incurring any obligation either with respect to equipment previously sold or in the process of construction.
APPENDIX A
FACTORY DEFAULT MODBUS REGISTERS
Parameter
Description
BATT_SA_TRANS
BATT_IN_SA
BATT_ENA_CHK
BATT_TURN_ON
Battery turned on
BATT_WAIT_FOR_OFF
BATT_TURN_OFF
BATT_TURN_ON_CHG
BATT_START_CHG
BATT_CHARGING
Battery charging
BATT_EQCHG_UPDATE
Description
System Type
2000
Power Up
C30/C65/C200
3001
2001
Stand By
C30/C65/C200
3002
2002
Prepare to Start
C30/C65/C200
3003
2003
Liftoff
C30/C65/C200
3004
2004
C30/C65/C200
3005
2005
Accel
C30/C65/C200
3006
2006
Run
C30/C65/C200
3007
2007
Load
C30/C65/C200
3008
2008
Recharge
C30/C65/C200
3009
2009
Cooldown
C30/C65/C200
300A
200A
Warmdown
C30/C65/C200
300B
200B
Restart
C30/C65/C200
300C
200C
Shutdown
C30/C65/C200
300D
200D
Fault
C30/C65/C200
300E
200E
Disable
C30/C65/C200
300F
200F
Bad_Configuration
C30/C65/C200
3010
2010
Software Download
C30/C65/C200
3011
2011
Idle Recharge
C30/C65/C200
3012
2012
Burn In
C30/C65/C200
Grid Connect
Stand Alone
3000
Page A-5
Capstone reserves the right to change or modify, without notice, the design, specifications, and/or contents of this document
without incurring any obligation either with respect to equipment previously sold or in the process of construction.
APPENDIX A
FACTORY DEFAULT MODBUS REGISTERS
Description
System Type
2013
C30/C65/C200
3014
2014
C30/C65/C200
3015
2015
Prepare to Prime
3016
2016
Prime LFC
3017
2017
LFC Drain
3018
2018
Electrical Cooldown
C65 only
3019
2019
CHP Selftest
C65 only
Grid Connect
Stand Alone
3013
Page A-6
Capstone reserves the right to change or modify, without notice, the design, specifications, and/or contents of this document
without incurring any obligation either with respect to equipment previously sold or in the process of construction.
APPENDIX B
C1000 MODBUS PARAMETER TABLES
Category Description
This table contains the list of parameters used for commands sent to
each turbine from the C1000 series controller. Select the device ID
(Modbus node number) of a specific turbine to access the set of
parameters for that turbine.
This table contains the list of parameters used to report the operating
status of each turbine. Select the device ID (Modbus node number) of
a specific turbine to access the set of parameters for that turbine.
This table contains the list of additional parameters with data provided
by each turbine. Select the device ID (Modbus node number) of a
specific turbine to access the set of parameters for that turbine.
This table contains the list of parameters read from and written to the
PLC in the C1000 series controller. There is only one set of these
parameters for the C1000 series controller. Select device ID (Modbus
node number) 1 to access these parameters.
This table contains the list of parameters written to the C1000 series
controller by an external Modbus master. There is only one set of
these parameters for the controller. Select device ID (Modbus node
number) 1 to access these parameters.
This table contains the list of parameters used as commands for each
pre-defined group of turbines. Select the specific group number to
access the set of parameters for that group.
This table contains the list of parameters used to report the operating
status of each pre-defined group of turbines. Select the specific group
number to access the set of parameters for that group.
This table contains the list of parameters used as settings for each
turbine. Select the device ID (Modbus node number) of a specific
turbine to access the set of parameters for that turbine.
This table contains the list of parameters that are specific to the C1000
series controller. There is only one set of these parameters for the
controller. Select device ID (Modbus node number) 1 to access these
parameters.
Page B-1
Capstone reserves the right to change or modify, without notice, the design, specifications, and/or contents of this document
without incurring any obligation either with respect to equipment previously sold or in the process of construction.
APPENDIX B
C1000 MODBUS PARAMETER TABLES
Description
Type
Units
Scale
TURBNO
INT16
number
time_stamp
INT32
millisecond
pwrdmd
Power Demand
INT32
Watt
strcmd
Start Command
INT32
number
rchena
INT32
number
cd_utlcon
INT32
number
sys_utlcon
INT32
number
contr_cmd
Contactor command
INT16
number
cd_init_ok
INT16
number
cd_init_cntr
INT16
number
gc_enable
INT16
number
batena
INT32
number
batchg
INT32
number
Inverter master
UINT8
number
Propane permissive
UINT8
number
INT16
number
INT16
number
INT16
number
UINT8
number
Brownout voltage
UINT8
number
chpset_val
INT16
degrees
Fahrenheit
chpset_src
UINT8
number
inv_master
prop_prmssv
locked
tx_comm_to
reset_cntr
chpmod
vac_brownout
Page B-2
Capstone reserves the right to change or modify, without notice, the design, specifications, and/or contents of this document
without incurring any obligation either with respect to equipment previously sold or in the process of construction.
APPENDIX B
C1000 MODBUS PARAMETER TABLES
Description
Type
Units
Scale
TURBNO
INT16
number
time_stamp
INT32
number
mpenab
MultiPac status
INT32
number
pwrdmd
Power Demand
INT32
Watt
strcmd
Start Command
INT32
number
rchena
INT32
number
cd_utlcon
INT32
number
sys_utlcon
INT32
number
Contactor Status
INT16
number
INT16
number
batena
INT32
number
batchg
INT32
number
INT16
number
INT32
number
Ok to load flag
INT16
number
Turbine number
INT16
number
INT32
OK to run flag
INT16
number
INT16
number
INT32
number
engspd
Engine speed
INT32
rpm
invpwr
Inverter power
INT32
Watt
genpwr
Generator power
INT32
Watt
va
Voltage Phase A
UINT16
volt
0.0625
vb
Voltage Phase B
UINT16
volt
0.0625
contr_status
cd_init_ok
gc_wait_done
syscon
ok_to_load
turbno
max_pwrdmd
ok_to_run
autorestart_cnt
rx_comm_to
(1)
Page B-3
Capstone reserves the right to change or modify, without notice, the design, specifications, and/or contents of this document
without incurring any obligation either with respect to equipment previously sold or in the process of construction.
APPENDIX B
C1000 MODBUS PARAMETER TABLES
Description
Type
Units
Scale
vc
Voltage Phase C
UINT16
volt
0.0625
vn
Voltage Neutral
UINT16
volt
0.0625
ia
Current Phase A
INT16
amp
0.0625
ib
Current Phase B
INT16
amp
0.0625
ic
Current Phase C
INT16
amp
0.0625
in
Current Neutral
INT16
amp
0.0625
Total current
INT32
amp
0.0625
INT32
Watt
UINT8
number
INT32
number
total_curr
pwr_capacity
inv_master
pwr_transient
Table B-3 Notes:
(1)
Page B-4
Capstone reserves the right to change or modify, without notice, the design, specifications, and/or contents of this document
without incurring any obligation either with respect to equipment previously sold or in the process of construction.
APPENDIX B
C1000 MODBUS PARAMETER TABLES
Type
Units
Scale
Structure ID (corresponds to
turbine number)
INT16
number
Frequency
INT32
hertz
0.0625
DAQ_UNIT_TET
INT32
degrees
Fahrenheit
0.125
DAQ_UNIT_RPM
Engine speed
INT32
rpm
DAQ_UNIT_FULPRS
Fuel pressure
INT32
psi
DAQ_UNIT_FULPCNT
Fuel command
INT32
percent
(%)
0.1
DAQ_UNIT_BATV
INT32
volt
0.0488
DAQ_UNIT_BATI
INT32
amp
0.0488
DAQ_UNIT_BATSOC
INT32
percent
(%)
0.1
DAQ_UNIT_LEQDATE
UINT32
time
Time
format
DAQ_UNIT_BATSTATE
INT32
number
DAQ_UNIT_BATTMP
INT32
degrees
Celsius
DAQ_UNIT_BATKW
INT32
kW
1.2207
DAQ_UNIT_INTMP
Ambient temperature
INT32
degrees
Fahrenheit
0.125
DAQ_UNIT_PAMB
Ambient pressure
INT32
kPa
0.01
DAQ_UNIT_PSVOLT
INT32
volt
0.0625
DAQ_UNIT_INVTMP
INT32
degrees
Celsius
DAQ_UNIT_GENTMP
INT32
degrees
Celsius
DAQ_UNIT_WARRHR
Operating hours
Word 1 Hours
Word 2 - Minutes
INT32
time
Time
format
DAQ_UNIT_WARRST
Number of starts
INT32
number
TURBNO
DAQ_UNIT_FREQ
Data Description
(1)
Page B-5
Capstone reserves the right to change or modify, without notice, the design, specifications, and/or contents of this document
without incurring any obligation either with respect to equipment previously sold or in the process of construction.
APPENDIX B
C1000 MODBUS PARAMETER TABLES
Description
Type
Units
Scale
DAQ_UNIT_FLTSSL_BASE
INT32
number
DAQ_UNIT_FLTCODE_BASE
INT32
number
DAQ_UNIT_BATV2
INT32
volt
0.0488
DAQ_UNIT_BATI2
INT32
amp
0.0488
DAQ_UNIT_BATSOC2
INT32
percent
(%)
0.1
DAQ_UNIT_BATSTATE2
INT32
number
DAQ_UNIT_BATTMP2
Battery #2 temperature
(C200/C1000 only)
INT32
degrees
Celsius
DAQ_UNIT_BATKW2
INT32
kW
1.2207
DAQ_UNIT_PF_FDBK
INT32
number
DAQ_UNIT_PWR_VAR
VAR power
INT32
VAR
VA power
INT32
VA
DAQ_UNIT_AIRCMP_HRS
INT32
hours
DAQ_UNIT_AA_OIL_DUR
INT32
hours
Status of priming
INT32
number
DAQ_UNIT_PWR_VA
DAQ_UNIT_PRIME_STATUS
Page B-6
Capstone reserves the right to change or modify, without notice, the design, specifications, and/or contents of this document
without incurring any obligation either with respect to equipment previously sold or in the process of construction.
APPENDIX B
C1000 MODBUS PARAMETER TABLES
Description
Structure ID
Type
Units
Scale
INT16
number
I_GC_EN
UINT16
number
I_SA_EN
UINT16
number
I_BATSTRT
UINT16
number
I_STR_DMC
UINT16
number
UINT16
number
I_MINCAP
UINT16
number
I_SPN_RSV
UINT16
number
UINT16
degrees
Fahrenheit
I_RTDHIRES (2)
UINT16
degrees
Fahrenheit
0.1
I_GAS_DETECT
UINT16
number
UINT16
number
INT16
number
UINT16
number
UINT16
number
O_PLC_RESET
UINT16
number
O-BROWNOUT
Brownout fault
UINT16
number
O_MPWROUT2 (1)
UNIT16
number
O_MPWROUT (1)
UNIT16
number
O_MPWRCAP2 (1)
UNIT16
number
O_MPWRCAP (1)
UNIT16
number
I_PWRMTR (2)
I_RTD (2)
I_SHUTDOWN
I_PFACTR
O_BATWAKE
O_SALOAD
O_EXT_MBM_COMM
INT16
number
O_MBS_HEARTBEAT
INT16
number
Page B-7
Capstone reserves the right to change or modify, without notice, the design, specifications, and/or contents of this document
without incurring any obligation either with respect to equipment previously sold or in the process of construction.
APPENDIX B
C1000 MODBUS PARAMETER TABLES
Description
Type
Units
Scale
O_HTC_TEMP_LOW
INT16
degrees
Celsius
0.1
O_HTC_TEMP_HIGH
INT16
degrees
Celsius
0.1
INT16
number
O_PFACTR_FAULT
Description
Structure ID
Type
Units
Scale
INT16
number
I_EXT_STRT
UINT16
number
I_SPIN_RSRV
UINT16
number
UINT16
number
UINT16
number
INT16
number
I_PLC_RESET
I_EXT_DMD
I_EXT_PF
(1)
Page B-8
Capstone reserves the right to change or modify, without notice, the design, specifications, and/or contents of this document
without incurring any obligation either with respect to equipment previously sold or in the process of construction.
APPENDIX B
C1000 MODBUS PARAMETER TABLES
Description
Type
Units
Scale
GROUP_ID
Structure ID
INT16
number
time_stamp
INT32
millisecond
strcmd
Start command
INT16
number
pwrdmd
Power demand
INT32
Watt
contr_cmd
Contactor command
INT16
number
rchena
INT16
number
batchg
INT16
number
sys_utlcon
INT16
number
gc_enable
INT16
number
inv_master
INT16
number
transitionState
INT16
number
vac_brownout
Brownout voltage
INT16
number
Page B-9
Capstone reserves the right to change or modify, without notice, the design, specifications, and/or contents of this document
without incurring any obligation either with respect to equipment previously sold or in the process of construction.
APPENDIX B
C1000 MODBUS PARAMETER TABLES
Description
Type
Units
Scale
GROUP_ID
Structure ID
INT16
number
time_stamp
INT32
millisecond
Output power
INT32
Watt
Power imported
INT32
Watt
max_pwrdmd
INT32
Watt
pwr_capacity
Power capacity
INT32
Watt
contr_timeout
INT16
number
GCInterlock
INT16
number
SAInterlock
INT16
number
inv_master
INT16
number
Start command
INT32
number
INT32
number
ok_to_run
OK to run flag
INT16
number
ok_to_load
OK to load flag
INT16
number
pwr_va
VA feedback
INT32
VA
pwr_var
VAR feedback
INT32
VAR
syscon
INT32
number
ia
Current Phase A
INT16
amp
0.0625
ib
Current Phase B
INT16
amp
0.0625
ic
Current Phase C
INT16
amp
0.0625
in
Current Neutral
INT16
amp
0.0625
Total current
INT32
amp
0.0625
INT16
number
operating_hrs
Operating hours
Word 1 Hours
Word 2 - Minutes
INT32
time
time
format
gc_wait_done
INT16
number
pwr_transient
INT32
number
pfactr_fb
INT16
number
pwrout
pwr_import
strcmd
mpenab
total_curr
highest_locked_child
Page B-10
Capstone reserves the right to change or modify, without notice, the design, specifications, and/or contents of this document
without incurring any obligation either with respect to equipment previously sold or in the process of construction.
APPENDIX B
C1000 MODBUS PARAMETER TABLES
Type
Units
Scale
UINT16
number
Output voltage
UINT16
volt
ac_frequency
Output frequency
UINT16
hertz
auto_enable
UINT16
number
Power demand
UINT16
number
UINT32
number
Autorestart flag
UINT16
number
under_volt_value
UINT16
volt
under_volt_time
UINT16
second
0.01
over_volt_value
UINT16
volt
over_volt_time
UINT16
second
0.01
fast_over_volt
UINT16
volt
fast_under_volt
UINT16
volt
under_freq_value
UINT16
hertz
0.1
under_freq_time
UINT16
second
0.01
over_freq_value
UINT16
hertz
0.1
over_freq_time
UINT16
second
0.01
display_format
UINT16
number
start_voltage
UINT16
number
start_voltage_ramp
UINT16
volt/second
start_freq
UINT16
hertz
start_freq_ramp
UINT16
hertz/second
sa_over_volt
UINT16
volt
sa_under_volt
UINT16
volt
sa_over_volt_time
UINT16
second
0.01
sa_under_volt_time
UINT16
second
0.01
UINT16
hertz
UINT16
second
0.01
UINT16
hertz
UINT16
second
0.01
gc_autorestart_delay
UINT16
minute
0.1
sa_autorestart_delay
UINT16
minute
0.1
UINT16
number
utility_connect_mode
ac_voltage
power_demand
estop_count
auto_start
sa_under_freq
sa_under_freq_time
sa_over_freq
sa_over_freq_time
multipac_enable
Description
Page B-11
Capstone reserves the right to change or modify, without notice, the design, specifications, and/or contents of this document
without incurring any obligation either with respect to equipment previously sold or in the process of construction.
APPENDIX B
C1000 MODBUS PARAMETER TABLES
Type
Units
Scale
Turbine number
UINT16
number
UINT16
(6)
number
flt_input1_ena
UINT16
number
flt_input1_ssl
UINT16
number
flt_input1_deb
UINT16
second
0.1
flt_input2_ena
UINT16
number
flt_input2_ssl
UINT16
number
flt_input2_deb
UINT16
second
0.1
flt_input3_ena
UINT16
number
flt_input3_ssl
UINT16
number
flt_input3_deb
UINT16
second
0.1
flt_input4_ena
UINT16
number
flt_input4_ssl
UINT16
number
flt_input4_deb
UINT16
second
0.1
minpwr
UINT32
Watt
mpwrto
UINT16
second
fast_under_volt_time
UINT16
second
0.01
fast_over_volt_time
UINT16
second
0.01
eng_strt_purge_time
UINT16
second
0.02
UINT16
number
days_per_eqcharge
UINT16
day
auto_idle_recharge
UINT16
number
UINT16
number
UINT16
degrees
Celsius
chpmod
UINT16
number
Analog_input1_fnc
UINT16
number
Analog_input1_mode
UINT16
number
Analog_input2_fnc
UINT16
number
Analog_input2_mode
UINT16
number
Analog_input3_fnc
UINT16
number
Analog_input3_mode
UINT16
number
Analog_input4_fnc
UINT16
number
multipac_turbno
eucb_fncs
rtc_daylight_savings_time
soc_overload_batt_low
heatsink_temp_max
Description
Page B-12
Capstone reserves the right to change or modify, without notice, the design, specifications, and/or contents of this document
without incurring any obligation either with respect to equipment previously sold or in the process of construction.
APPENDIX B
C1000 MODBUS PARAMETER TABLES
Description
Type
Units
Scale
Analog_input4_mode
UINT16
number
Analog_input5_fnc
UINT16
number
Analog_input5_mode
UINT16
number
Analog_input6_fnc
UINT16
number
Analog_input6_mode
UINT16
number
Analog_input7_fnc
UINT16
number
Analog_input7_mode
UINT16
number
Analog_input8_fnc
UINT16
number
Analog_input8_mode
UINT16
number
UINT16
number
UINT16
number
mp_chpset_src
UINT16
number
mp_chpfbk_src
UINT16
number
chp_act_overtemp
UINT16
degrees
Fahrenheit
chp_nhr_overtemp
UINT16
degrees
Fahrenheit
UINT16
number
grid_reconn_delay
UINT16
minute
0.1
FuelValveSetting
UINT16
number
0.01
SysType_Word1
UINT16
number
SysType_Word2
UINT16
number
UINT16
degrees
Fahrenheit
chp_overtemp_max_lo
UINT16
degrees
Fahrenheit
chp_overtemp_max_hi
UINT16
degrees
Fahrenheit
chp_overtemp_lo
UINT16
degrees
Fahrenheit
chp_overtemp_hi
UINT16
degrees
Fahrenheit
chp_set_lo
UINT16
degrees
Fahrenheit
chp_set_hi
UINT16
degrees
Fahrenheit
chptru
chp_pv_rtd
gc_ena_mode
chp_overtemp_max
Page B-13
Capstone reserves the right to change or modify, without notice, the design, specifications, and/or contents of this document
without incurring any obligation either with respect to equipment previously sold or in the process of construction.
APPENDIX B
C1000 MODBUS PARAMETER TABLES
Description
Type
Units
Scale
fast_trans_delay
UINT16
minute
0.1
UINT16
minute
0.1
sa_load_wait
Type
Units
Scale
Structure ID
INT16
number
INT16
number
MaxTurbineNumber
INT16
number
MultipacFrequency
UINT32
millisecond
PingFrequency
UINT32
millisecond
DaqFrequency
UINT32
millisecond
UINT8
number
UINT8
number
KEY_ID
ManualProfileGroupId
ControlShutdownFlag
StartProcessShutdownFlag
Description
MbMasterShutdownFlag
INT8
number
MbSlaveShutdownFlag
INT8
number
CRMSintShutdownFlag
INT8
number
INT8
number
UINT32
number
UINT32
millisecond
MbMasterWatchdogTime
UINT32
millisecond
MbSlaveWatchdogTime
UINT32
millisecond
ParserWatchdogTime
UINT32
millisecond
CRMSintWatchdogTime
UINT32
millisecond
ParserShutdownFlag
ProcessStatus
ControlWatchdogTime
Page B-14
Capstone reserves the right to change or modify, without notice, the design, specifications, and/or contents of this document
without incurring any obligation either with respect to equipment previously sold or in the process of construction.