Part-turn actuators

PROFOX
PF-Q80 – PF-Q600

Control
→ Parallel
Profibus DP
Modbus RTU

Operation instructions Assembly and commissioning

 PROFOX / PF-Q80 – PF-Q600
Table of contents PROFOX

Read operation instructions first.

●
Observe safety instructions.
●
These operation instructions are part of the product.
●
Store operation instructions during product life.
●
Pass on instructions to any subsequent user or owner of the product.

Target group:
This document contains information for assembly, commissioning and maintenance staff.

Table of contents Page

1. Safety instructions................................................................................................................. 4
1.1. Prerequisites for the safe handling of the product 4
1.2. Range of application 4
1.3. Warnings and notes 5
1.4. References and symbols 5
2. Short description................................................................................................................... 6
3. Name plate.............................................................................................................................. 8
4. Transport and storage........................................................................................................... 10
4.1. Transport 10
4.2. Storage 10
5. Assembly................................................................................................................................ 11
5.1. Mounting position 11
5.2. Ball handle to handwheel: fit 11
5.3. Part-turn actuator to valve: mount 11
5.3.1. Overview on coupling variants 11
5.3.2. Part-turn actuator (with coupling): mount 12
6. Electrical connection............................................................................................................. 14
6.1. Basic information 14
6.2. Terminal compartment: open 15
6.3. Cable connection 16
6.4. Terminal compartment: close 19
6.5. External earth connection (option) 19
7. Commissioning...................................................................................................................... 21
7.1. End stops in part-turn actuator 21
7.1.1. End stop CLOSED: set 22
7.1.2. End stop OPEN: set 23
7.2. End position setting (via push buttons) 23
7.2.1. End position CLOSED: set 23
7.2.2. End position OPEN: set 24
7.3. Position indicator setting 25
7.3.1. Position indication for 90° 26
7.3.2. Position indication for 120° 27
7.3.3. Position indication for 45° – 360° 27
7.4. Configuration of further parameters 28
7.4.1. Speed setting 28

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PROFOX / PF-Q80 – PF-Q600
PROFOX Table of contents

8. Operation................................................................................................................................ 31
8.1. Manual operation 31
8.2. Motor operation 31
8.2.1. Actuator operation from Local 31
8.2.1.1. Actuator operation via push buttons 31
8.2.1.2. Actuator operation via AUMA Assistant App 32
8.2.2. Actuator operation from Remote 33
9. FOX-EYE indication light and status indication.................................................................. 35
10. Corrective actions.................................................................................................................. 36
10.1. Faults during commissioning 36
10.2. Fault indications 36
11. Servicing and maintenance................................................................................................... 38
11.1. Preventive measures for servicing and safe operation 38
11.2. Maintenance 38
11.3. Disposal and recycling 38
12. Technical data......................................................................................................................... 39
12.1. Technical data Part-turn actuator with integral actuator controls for open-close and modulating 39
duty
13. Spare parts............................................................................................................................. 43
13.1. Part-turn actuators PF-Q80 – PF-Q600 43
Index........................................................................................................................................ 47
Addresses............................................................................................................................... 49

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 PROFOX / PF-Q80 – PF-Q600
Safety instructions PROFOX

1. Safety instructions
1.1. Prerequisites for the safe handling of the product
Standards/directives The end user or the contractor must ensure that all legal requirements, directives,
guidelines, national regulations and recommendations with respect to assembly,
electrical connection, commissioning and operation are met at the place of installation.

Safety instructions/ All personnel working with this device must be familiar with the safety and warning
warnings instructions in this manual and observe the instructions given. Safety instructions
and warning signs on the device must be observed to avoid personal injury or property
damage.

Qualification of staff Assembly, electrical connection, commissioning, operation, and maintenance must
be carried out by suitably qualified personnel authorised by the end user or contractor
of the plant only.
Prior to working on this product, the staff must have thoroughly read and understood
these instructions and, furthermore, know and observe officially recognised rules
regarding occupational health and safety.

Commissioning Prior to commissioning, imperatively check that all settings meet the requirements
of the application. Incorrect settings might present a danger to the application, e.g.
cause damage to the valve or the installation. The manufacturer will not be held
liable for any consequential damage. Such risk lies entirely with the user.

Operation Prerequisites for safe and smooth operation:

● Correct transport, proper storage, mounting and installation, as well as careful
commissioning.
● Only operate the device if it is in perfect condition while observing these instruc-
tions.
● Immediately report any faults and damage and allow for corrective measures.
● Observe recognised rules for occupational health and safety.
● Observe national regulations.
● During operation, the housing warms up and surface temperatures > 60 °C may
occur. To prevent possible burns, we recommend checking the surface temper-
ature using an appropriate thermometer and wearing protective gloves, prior
to working on the device.

Protective measures The end user or the contractor are responsible for implementing required protective
measures on site, such as enclosures, barriers, or personal protective equipment
for the staff.

Maintenance To ensure safe device operation, the maintenance instructions included in this manual
must be observed.
Any device modification requires prior written consent of the manufacturer.
1.2. Range of application
AUMA PF-Q part-turn actuators are designed for the operation of industrial valves,
e.g. butterfly valves and ball valves.
Other applications require explicit (written) confirmation by the manufacturer.

The following applications are not permitted, e.g.:

● Industrial trucks according to EN ISO 3691
● Lifting appliances according to EN 14502
● Passenger lifts according to DIN 15306 and 15309
● Service lifts according to EN 81-1/A1
● Escalators
● Continuous duty

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PROFOX / PF-Q80 – PF-Q600
PROFOX Safety instructions

● Buried service
● Continuous submersion (observe enclosure protection)
● Potentially explosive areas, with the exception of zone 22
● Radiation exposed areas in nuclear power plants
No liability can be assumed for inappropriate or unintended use.
Observance of these operation instructions is considered as part of the device's
designated use.
Information These operation instructions are only valid for the "clockwise closing" standard
version, i.e. driven shaft turns clockwise to close the valve.
1.3. Warnings and notes

The following warnings draw special attention to safety-relevant procedures in these

operation instructions, each marked by the appropriate signal word (DANGER,
WARNING, CAUTION, NOTICE).

Indicates an imminently hazardous situation with a high level of risk. Failure

to observe this warning results in death or serious injury.

Indicates a potentially hazardous situation with a medium level of risk. Failure

to observe this warning could result in death or serious injury.

Indicates a potentially hazardous situation with a low level of risk. Failure to

observe this warning could result in minor or moderate injury. May also be
used with property damage.

Potentially hazardous situation. Failure to observe this warning could result

in property damage. Is not used for personal injury.

Safety alert symbol warns of a potential personal injury hazard.

The signal word (here: DANGER) indicates the level of hazard.
1.4. References and symbols

The following references and symbols are used in these instructions:

Information The term Information preceding the text indicates important notes and information.

Symbol for CLOSED (valve closed)

Symbol for OPEN (valve open)
Wiring diagram Texts extracted from other documents
Texts extracted from other documents are highlighted in a different font. For example
Wiring diagram.
➥ Result of a process step
Describes the result of a preceding process step.

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 PROFOX / PF-Q80 – PF-Q600
Short description PROFOX

2. Short description
Part-turn actuator Definition in compliance with EN 15714-2/EN ISO 5211:
A part-turn actuator is an actuator which transmits a torque to the valve for less than
one full revolution. It need not be capable of withstanding thrust.
AUMA part-turn actuators PF-Q80 – PF-Q600 are driven by an electric motor. For
control in motor operation and for processing the actuator signals, controls are
integrated within the housing. Push buttons allow for local actuator operation. For
manual operation, a handwheel is provided. Manual operation is possible without
change-over.
The swing angle is limited by internal end stops. Switching off in end positions may
be either by limit or torque seating.
AUMA part-turn actuator Figure 1: PF-Q150
PROFOX PF-Q150

[1] Push buttons

[2] Position indicator
[3] Screw plug for end stop
[4] FOX-EYE (indication LED)
[5] Screw plug for manual emergency operation
[6] Handwheel

App and software

Using the AUMA CDT software for Windows-based computers (notebooks or tablets)
and the AUMA Assistant App for Android-based devices, actuator data can be
uploaded and read, settings can be modified and stored. The connection between
computer and AUMA actuator is established wireless via Bluetooth interface. With
the AUMA Cloud , we provide an interactive platform to collect and assess e.g.
detailed device data of all actuators within a plant.
Figure 2: Communication via Bluetooth

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PROFOX / PF-Q80 – PF-Q600
PROFOX Short description

AUMA CDT AUMA CDT is a user-friendly setting and operation program for AUMA actuators.
Connection between computer (notebook, tablet) and actuator is wireless via
Bluetooth interface.
AUMA CDT software can be downloaded free of charge from our website
www.auma.com.

AUMA Cloud The AUMA Cloud is the driving element of the digital AUMA world, acting as
interactive platform for efficient maintenance of AUMA actuators at moderate cost.
The AUMA Cloud collects all device data of all actuators within one site and provides
a clear overview at a glance. Detailed analysis provides valuable information on
potential maintenance requirements. Additional functions foster smooth asset
management.

AUMA Assistant App The AUMA Assistant App enables commissioning, configuration and diagnostics of
AUMA actuators via Bluetooth using either Android smartphone or Android tablet.
The AUMA Assistant App is available on Google Play Store for free download.
Figure 3: Link to Google Play Store

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 PROFOX / PF-Q80 – PF-Q600
Name plate PROFOX

3. Name plate
Figure 4: Name plate arrangement

Figure 5: PROFOX name plate (example)

[1] Product name

[2] Type designation
[3] Order number
[4] Actuator serial number
[5] Torque range in direction OPEN/CLOSE
[6] Type of duty
[7] Current type, mains voltage, mains frequency
[8] Wiring diagram
[9] Control
[10] Permissible ambient temperature
[11] Manufacturer name and address (manufacturer logo: )
[12] Data Matrix code
[13] Operating time in [s] for a part-turn movement of 90°
[14] Nominal power and nominal current
[15] Swing angle
[16] Enclosure protection

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PROFOX / PF-Q80 – PF-Q600
PROFOX Name plate

Descriptions referring to name plate indications

Type designation Table 1:
Description of type designation (with the example of PROFOX PF-Q150-F07-F10)
PROFOX PF Q 150 F07 – F10
PROFOX Product name
PF Type (abbreviation PROFOX)
Q Type of movement: Part-turn actuator
150 Size (max. torque in Nm)
F07 – F10 Flange sizes

Order number The product can be identified using this number and the technical data as well as
order-related data pertaining to the device can be requested.
Please always state this number for any product inquiries.
On the Internet at http://www.auma.com > Service & Support > myAUMA, we offer
a service allowing authorised users to download order-related documents such as
wiring diagrams and technical data (both in German and English), inspection certificate
and the operation instructions when entering the order number.

Serial number Table 2:

Actuator Description of serial number (example of 0520NS12345)
05 20 NS12345
05 Positions 1+2: Assembly in week = week 05
20 Positions 3+4: Year of manufacture = 2020
NS12345 Internal number for unambiguous product identification

Data Matrix code When registered as authorised user, you may use our AUMA Assistant App to scan
the Data Matrix code and directly access the order-related product documents without
having to enter order number or serial number.
Figure 6: Link to AUMA Assistant App:

For further Service & Support, software/apps/... refer to www.auma.com.

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 PROFOX / PF-Q80 – PF-Q600
Transport and storage PROFOX

4. Transport and storage

4.1. Transport
For transport to place of installation, use sturdy packaging.

Hovering load!
Death or serious injury.
→ Do NOT stand below hovering load.
→ Attach ropes or hooks for the purpose of lifting by hoist only to housing and NOT
to handwheel.
→ Actuators mounted on valves: Attach ropes or hooks for the purpose of lifting
by hoist to valve and NOT to actuator.
→ Actuators mounted to gearboxes: Attach ropes or hooks for the purpose of lifting
by hoist only to the gearbox using eyebolts and NOT to the actuator.
→ Respect total weight of combination (actuator, gearbox, valve)
→ Secure load against falling down, sliding or tilting.
→ Perform lift trial at low height to eliminate any potential danger e.g. by tilting.

4.2. Storage

Danger of corrosion due to inappropriate storage!

→ Store in a well-ventilated, dry room.
→ Protect against floor dampness by storage on a shelf or on a wooden pallet.
→ Cover to protect against dust and dirt.
→ Apply suitable corrosion protection agent to uncoated surfaces.

Long-term storage For long-term storage (more than 6 months), observe the following points:
1. Prior to storage:
Protect uncoated surfaces, in particular the output drive parts and mounting
surface, with long-term corrosion protection agent.
2. At an interval of approx. 6 months:
Check for corrosion. If first signs of corrosion show, apply new corrosion protec-
tion.
Plastic protective caps supplied when leaving the factory are for transport protection
only. They have to be replaced for long-term storage. (Heed protection type indicated
on name plate.)

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PROFOX / PF-Q80 – PF-Q600
PROFOX Assembly

5. Assembly

5.1. Mounting position

The product described in this document can be operated without restriction in any
mounting position.

5.2. Ball handle to handwheel: fit

To avoid damage during transport, the ball handle is fitted at the rear of the
handwheel.
Prior to commissioning, mount the ball handle into correct position:

1. Remove cap nut [1] and pull out ball handle [2].
2. Insert ball handle [2] in correct position and fasten with cap nut [1].
5.3. Part-turn actuator to valve: mount

Corrosion due to damage to paint finish and condensation!

→ Touch up damage to paint finish after work on the device.
→ After mounting, connect the device immediately to electrical mains to ensure
that heater minimises condensation.

5.3.1. Overview on coupling variants

Design Figure 7: Coupling variants

[1] Bore with keyway

[2] Square bore
[3] Bore with two-flats
Application ● For valve attachments according to EN ISO 5211
● For rotating, non-rising valve stem

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 PROFOX / PF-Q80 – PF-Q600
Assembly PROFOX

5.3.2. Part-turn actuator (with coupling): mount

Unbored couplings or couplings with pilot bore must be machined to match the valve
shaft prior to mounting the part-turn actuator to the valve (e.g. with bore and keyway,
two-flat or square bore).

Assemble valve and part-turn actuator in the same end position. As standard,
the part-turn actuator is supplied in end position CLOSED.
→ Recommended mounting position for butterfly valves: End position CLOSED.
→ Recommended mounting position for ball valves: End position OPEN.

Assembly steps 1. If required, move part-turn actuator in same end position as valve using the
handwheel.
2. Clean mounting faces, thoroughly degrease uncoated mounting surfaces.
3. Apply a small quantity of grease to the valve shaft [2].
4. Place coupling [1] onto valve shaft [2] and secure against axial slipping by using
a grub screw [3] or a clamping washer and a screw with curved spring lock
washer [4]. Thereby, ensure that dimensions X, Y or L are observed (refer to
figure and table <Mounting positions for coupling>).
Figure 8: Examples: Fit coupling

[1] Coupling
[2] Valve shaft
[3] Grub screw
[4] Clamping washer and screw with curved spring lock washer
Figure 9: Mounting positions for coupling

Table 3:
Mounting position of the coupling within fitting dimensions according to AUMA definition
Dimensions Q80 Q150 Q300 Q600
[mm]
EN ISO 5211 F05 F07 F10 F05 F07 F10 F07 F10 F07 F10
X max. 3 3 3 3 3 3 4.5 4.5 4.5 4.5
Y max. 2 2 2 2 2 2 4.5 4.5 4.5 4.5
L max. 381)/40 381)/40 381)/40 381)/40 381)/40 381)/40 50 50 50 50

1) Thread with grub screw

5. Apply non-acidic grease at splines of coupling (e.g. Gleitmo by Fuchs).

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PROFOX / PF-Q80 – PF-Q600
PROFOX Assembly

6. Fit part-turn actuator. If required, slightly turn part-turn actuator until splines of
coupling engage.
Figure 10: Mounting the part-turn actuator onto valve

Information Ensure that the spigot (if provided) fits uniformly in the recess and that the flanges
are in complete contact.
7. If flange bores do not match thread:
7.1 Slightly rotate handwheel until bores line up.
7.2 If required, shift part-turn actuator by one tooth on the coupling.
8. Fasten part-turn actuator with screws.
Information: We recommend applying liquid thread sealing material to the
screws to avoid contact corrosion.
9. Fasten screws crosswise to a torque according to table.
Table 4:
Tightening torques for screws
Threads Tightening torque [Nm]
Strength class A2-80/A4–80
M6 10
M8 24
M10 48
M12 82
M16 200
M20 392

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 PROFOX / PF-Q80 – PF-Q600
Electrical connection PROFOX

6. Electrical connection
6.1. Basic information

Electric shock due to presence of hazardous voltage!

Failure to observe this warning can result in death, serious injury, or property damage.
→ The electrical connection must be carried out exclusively by suitably qualified
personnel.
→ Prior to connection, observe basic information contained in this chapter.

Wiring diagram/terminal The pertaining wiring diagram/terminal plan (in German or English) is attached to
plan the device in a weather-proof bag, together with these operation instructions. It can
also be requested from AUMA (state order number, refer to name plate) or
downloaded directly from the Internet (http://www.auma.com).

Permissible networks The actuators are suitable for use in TN and TT networks. For IT network, a suitable,
(supply networks) approved insulation monitor measuring the pulse code is required.

Current type, mains Type of current, mains voltage and mains frequency must match the data on the
voltage, mains fre- name plate.
quency For short-circuit protection and for disconnecting the actuator from the mains, circuit
breakers with the following sizing/characteristics have to be provided by the customer:

Sizing/
Number of actuators characteristics
1 B06
2 B10
4 C13
10 D16

Potential of customer All input signals (control inputs) must be supplied with the same potential.
connections All output signals (status signals) must be supplied with the same potential.

Safety standards Safety measures and safety equipment must comply with the respectively valid
national on site specifications. All externally connected devices shall comply with
the relevant safety standards for the place of installation.

Connecting cables ● We recommend using connecting cables and connecting terminals according
to rated current (IN) (refer to motor or electrical data sheet).
● For device insulation, appropriate (voltage-proof) cables must be used. Specify
cables for the highest occurring rated voltage.
● Use connecting cable with appropriate minimum rated temperature.
● For connecting cables exposed to UV radiation (outdoor installation), use UV
resistant cables.
● For the connection of position transmitters, screened cables must be used.

Cable installation in ac- Signal and fieldbus cables are susceptible to interference. Motor cables are
cordance with EMC interference sources.
● Lay cables being susceptible to interference or sources of interference at the
highest possible distance from each other.
● The interference immunity of signal and fieldbus cables increases if the cables
are laid close to the earth potential.
● If possible, avoid laying long cables and make sure that they are installed in
areas being subject to low interference.
● Avoid parallel paths with little cable distance of cables being either susceptible
to interference or interference sources.

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PROFOX / PF-Q80 – PF-Q600
PROFOX Electrical connection

6.2. Terminal compartment: open

[1] Cover
[2] Screws
[3] Cable entry
[4] Blanking plug
[5] Cable gland (not included in scope of delivery)

Electric shock due to presence of hazardous voltage!

Failure to observe this warning results in death or serious injury.
→ Disconnect device from the mains before opening.
→ Wait for 60 seconds after power cut-off prior to opening the housing.

1. Loosen screws [2] and remove cover [1].

2. Insert cable glands [5] suitable for connecting cables.
➥ The enclosure protection IP… stated on the name plate is only ensured if suit-
able cable glands are used.
Figure 11: Example: Name plate for enclosure protection IP68

3. Seal unused cable entries [3] with appropriate and approved blanking plugs [4]
suitable for the enclosure protection.

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 PROFOX / PF-Q80 – PF-Q600
Electrical connection PROFOX

6.3. Cable connection

Figure 12: Cable arrangement for one signal cable and one mains cable

Figure 13: Cable arrangement for two signal cables and one mains cable

For better accessibility, we recommend heeding the following order.

1. Insert signal cable into cable gland on the right and push upward until the cable
is visible.
2. In case a further signal cable is connected: Insert second signal cable into
middle cable gland and push upward until the cable is visible.
3. Insert mains cable into left cable gland and also push upward until the cable is
visible.
4. Remove cable sheathing.
5. Strip wires.
→ Controls approx. 6 mm, motor approx. 10 mm
6. For flexible cables: Use wire end sleeves according to DIN 46228.
7. Fasten cable glands with the torque as specified by the manufacturer to ensure
respect of required enclosure protection.

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PROFOX / PF-Q80 – PF-Q600
PROFOX Electrical connection

8. Connect cables according to order-related wiring diagram.

Figure 14: Connect signal cables by means of push-in technology.

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 PROFOX / PF-Q80 – PF-Q600
Electrical connection PROFOX

In case of a fault: Hazardous voltage while protective earth conductor is NOT

connected!
Risk of electric shock.
→ Connect all protective earth conductors.
→ Connect PE connection to external protective earth conductor of connecting
cables.
→ Start running the device only after having connected the protective earth con-
ductor.

9. Fasten PE equipped with spade lugs or wire end sleeves at protective earth
connection ( ) as shown while making sure that the screw is not completely
removed!
Figure 15: PE connection

Table 5:
Terminal cross sections and terminal tightening torques
Designation Terminal cross sections Tightening torques
2
Protective earth connection (PE) 1.0 – 6 mm (flexible) with ring lugs 1.2 – 2.2 Nm
2
1.5 – 10 mm (solid) with loops

10. For shielded cables: Link the cable shield end via the cable gland to the housing
(earthing).
11. Connect power supply.

If commissioning is directly performed following electrical connection: Do not

close cover!

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PROFOX / PF-Q80 – PF-Q600
PROFOX Electrical connection

6.4. Terminal compartment: close

[1] Cover
[2] Screws
[3] Cable entry
[4] Blanking plug
[5] Cable gland (not included in scope of delivery)

Short-circuit due to pinching of cables!

Risk of electric shock and functional failures.
→ Carefully fit socket carrier to avoid pinching the cables.

1. Clean sealing faces of cover [1] and housing.

2. Fit cover [1] and fasten screws [2] evenly crosswise.
6.5. External earth connection (option)

Hazardous voltage due to insulating impact of powder coating!

Risk of electric shock.
→ Strip powder from actuator surface (file down).
→ Connect all protective earth conductors.
→ Connect PE connection to external protective earth conductor of connection
cable.
→ Power the device only once the protective earth conductor has been connected.

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 PROFOX / PF-Q80 – PF-Q600
Electrical connection PROFOX

Figure 16: Earth connection

Application External earth connection (U-bracket) for connection to equipotential compensation.

Table 6:
Terminal cross sections and earth connection tightening torques
Conductor type Terminal cross sections Tightening torques
Solid wire and stranded 2.5 mm² to 6 mm² 3 – 4 Nm
Fine stranded 1.5 mm² to 4 mm² 3 – 4 Nm
For fine stranded (flexible) wires, connection is made via cable lugs/ring terminals. When connecting
two individual wires with a U-bracket, cross sections have to be identical.

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PROFOX / PF-Q80 – PF-Q600
PROFOX Commissioning

7. Commissioning
Commissioning is made in four steps:
1. End stop setting
2. End position setting
3. Position indicator setting
4. Configuration of further parameters

Besides end position settings, all other settings have already been made in
the factory in compliance with the order.
If correctly ordered, only end position setting is required.

The following table shows the most important parameters and how they can be
configured.

Step Setting Parameter/desig- At the actuator AUMA Assistant AUMA CDT Page
nation App
End stop setting Swing angle limita- End stop CLOSED Yes No No page 22, End stop
tion CLOSED: set

End stop OPEN Yes No No page 23, End stop

OPEN: set

End position set- Positions End position Yes Yes Yes page 23, End posi-
ting CLOSED setting tion CLOSED: set

End position OPEN Yes Yes Yes page 24, End posi-
setting tion OPEN: set

Position indicator Indication for the Indication end posi- Yes No No page 25, Position
setting end positions tion CLOSED indicator setting
Indication end posi- Yes No No
tion OPEN
Configuration of Type of seating End position No Yes Yes —
further parameters CLOSED
End position OPEN No Yes Yes
Torque switching Tripping torque No Yes Yes
CLOSE
Tripping torque No Yes Yes
OPEN
Speeds Operating time No Yes Yes page 28, Speed
setting

Many further parameters can be configured using the AUMA Assistant App or AUMA
CDT.
7.1. End stops in part-turn actuator
The internal end stops limit the swing angle. They protect the valve in case of limit
switching failure during motor operation and serve the purpose as limitation for
manual operation via handwheel. They may not be used for torque tripping in end
positions during standard operation.
End stop setting is generally performed by the valve manufacturer prior to installing
the valve into the pipework.

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 PROFOX / PF-Q80 – PF-Q600
Commissioning PROFOX

Exposed, rotating parts (discs/balls) at the valve!

Pinching and damage by valve or actuator.
→ End stops should be set by suitably qualified personnel only.
→ Never completely remove the setting screws [2] and [4] to avoid grease leakage.
→ Observe dimension Tmin.

Information ● The swing angle set in the factory is indicated on the name plate:

● The setting sequence depends on the valve:

- Recommendation for butterfly valves: Set end stop CLOSED first.
- Recommendation for ball valves: Set end stop OPEN first.

[1] Screw plug for end stop OPEN

[2] Setting screw for end stop OPEN
[3] Screw plug for end stop CLOSED
[4] Setting screw for end stop CLOSED

7.1.1. End stop CLOSED: set

With fitted handwheel: Dismantle handwheel prior to end stop CLOSED setting!

1. Remove screw plug [3].

2. Move valve to end position CLOSED with handwheel.
3. If the valve end position is not reached:
→ Slightly turn setting screw [4] counterclockwise until valve end position
CLOSED can be safely set.
➥ Turning the setting screw [4] clockwise results in a smaller swing angle.
➥ Turning the setting screw [4] counterclockwise results in a larger swing
angle.

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PROFOX / PF-Q80 – PF-Q600
PROFOX Commissioning

4. Turn setting screw [4] clockwise to the stop.

➥ This completes the setting of end stop CLOSED.
5. Check O-ring in screw plug and replace if damaged.
6. Fasten and tighten screw plug [3].
Having completed this procedure, the end position detection CLOSED can be set
immediately.
7.1.2. End stop OPEN: set

Information In general, the end stop OPEN does not have to be set.
1. Remove screw plug [1].
2. Move valve to end position OPEN with handwheel.
3. If the valve end position is not reached:
→ Slightly turn setting screw [2] counterclockwise until valve end position
OPEN can be safely set.
➥ Turning the setting screw [2] clockwise results in a smaller swing angle.
➥ Turning the setting screw [2] counterclockwise results in a larger swing
angle.

4. Turn setting screw [2] clockwise to the stop.

➥ This completes the setting of end stop OPEN.
5. Check O-ring in screw plug and replace if damaged.
6. Fasten and tighten screw plug [1].
Having completed this procedure, the end position detection OPEN can be set
immediately.
7.2. End position setting (via push buttons)

In case of torque seating: Check factory torque setting!

The end positions may also be set using the AUMA Assistant App or the AUMA
CDT software.

Valve damage at valve/gearbox due to incorrect setting!

→ When setting with motor operation: Interrupt operation in time prior to reaching
the end stop.
→ Heed overrun when selecting actuator seating via positions.

7.2.1. End position CLOSED: set

1. Remove cover from actuator.

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 PROFOX / PF-Q80 – PF-Q600
Commissioning PROFOX

2. Operate in direction CLOSE via push button until complete valve closing.
➥ The operation in direction CLOSE is signalled by the LED flashing in red.

3. Once the desired end position CLOSED has been reached, release the push
button .
➥ The LED continues flashing in blue for approx. 10 seconds. This time span al-
lows for end position setting.
4. While LED is flashing in blue, hold down push button for at least two seconds
until the LED is illuminated in red.

➥ The end position CLOSED setting has been successfully completed.

7.2.2. End position OPEN: set

1. Remove cover from actuator.

24
PROFOX / PF-Q80 – PF-Q600
PROFOX Commissioning

2. Operate in direction OPEN via push button until complete valve opening.
➥ The operation in direction OPEN is signalled by the LED flashing in green.

3. Once the desired end position OPEN has been reached, release the push button
.
➥ The LED continues flashing in blue for approx. 10 seconds. This time span al-
lows for end position setting.
4. While LED is flashing in blue, hold down push button for at least two seconds
until the LED is illuminated in green.

➥ The end position OPEN setting has been successfully completed.

7.3. Position indicator setting

The position indicator shows the valve position through its rotating indication. If
correctly set, the position indicator shows the colour red when in end position
CLOSED and green when in end position OPEN.
The following table provides an overview of the different positions indications and
refers to the chapter describing the respective setting.

25
 PROFOX / PF-Q80 – PF-Q600
Commissioning PROFOX

Table 7: Position indications

Figure Indication range Page
90° page 26, Position indication for 90°

120° page 27, Position indication for 120°

45° – 360° page 27, Position indication for 45° – 360°

7.3.1. Position indication for 90°

1. Remove screw plug [1].

2. Operate actuator to end position CLOSED.
3. Turn inner shaft [2] using a suitable screwdriver until the display windows of
position indicator [3] are red.
4. Operate actuator to end position OPEN.
5. Check whether the windows of the position indicator [3] are completely green.
➥ If yes: Position indicator has been correctly set. If no: Resume as of step 1.

26
PROFOX / PF-Q80 – PF-Q600
PROFOX Commissioning

7.3.2. Position indication for 120°

1. Remove screw plug [1].

2. Operate actuator to end position CLOSED.
3. Turn inner shaft [2] using a suitable screwdriver until the complete display win-
dow of position indicator [3] is red.
4. Operate actuator to end position OPEN.
5. Check whether the window of the position indicator [3] is completely green.
➥ If yes: Position indicator has been correctly set. If no: Resume as of step 1.

7.3.3. Position indication for 45° – 360°

After successful setting, the black line of the position indicator should move across
range indicated by the red and green labels.

1. Operate actuator to end position CLOSED.

Wide swing angle range

Depending on the position of the first label, the second label will be on the back of
the position indicator.
→ Check swing angle range and possible label position prior to actually sticking
the label onto the position indicator.

2. Stick the red label [1] included in the scope of supply at any position of the po-
sition indicator.

27
 PROFOX / PF-Q80 – PF-Q600
Commissioning PROFOX

3. Turn inside shaft [2] using an appropriate screwdriver until the black strip [3] is
at the same position as the red label [1].
4. Operate actuator to end position OPEN.

5. Stick the green label [3] onto the black strip [3] and make sure that they com-
pletely overlap.
7.4. Configuration of further parameters

Either the AUMA Assistant App or AUMA CDT software is required to use the
complete range of configuration options.
The user level defines which parameters are displayed or can be changed.

Information For further information relating to user levels and passwords, please refer to page
33, Table 12.

7.4.1. Speed setting

The speeds are determined by the motor speed. The motor speed and thus the
actuator speed can be modified using the AUMA Assistant App or AUMA CDT.
Setting is made via a percentage within the range of 10 % to 100 %, whereby 100
% corresponds to the maximum actuator speed.
The speeds can be individually set for the following functions:
● Standard speed for operations in directions OPEN and CLOSE and back
(parameter: Motor speed 1).
● Alternative standard speed if different speeds are required for operation in dir-
ections OPEN and CLOSE or if continuous changes between two specified are
required (parameter: Motor speed 2).

28
PROFOX / PF-Q80 – PF-Q600
PROFOX Commissioning

● Speeds for “Failure behaviour” and “EMERGENCY behaviour” functions:

- for operation in direction CLOSE (parameter: Mot. sp.FB+EMCY CL)
- for operation in direction OPEN (parameter: Mot. sp.FB+EMCY OP)
Variable speeds
for standard operations between directions OPEN and CLOSE and back: Defined
by an analogue input signal or fieldbus. The analogue input must be configured to
interpret this signal. For fieldbus operation, a respective field within the process
representation is available.
The speeds are programmed in %.

Table 8: Example values for Q80 size setting

Speed in % of the maximum motor speed
Operating time 50 W 25 W 12 W
Output drive
4s 100 % — —
5.6 s 71 % — —
8s 50 % 100 % —
11 s 36 % 73 % —
16 s 25 % 50 % 100 %
22 s 18 % 36 % 72 %
32 s 13 % 25 % 50 %
40 s 10 % — —
45 s — 18 % 35 %
63 s — 13 % 25 %
72 s — 11 % 22 %
80 s — 10 % —
90 s — — 18 %
125 s — — 13 %
150 s — — 11 %
160 s — — 10 %

Table 9: Example values for Q150 size setting

Speed in % of the maximum motor speed
Operating time 50 W 25 W 12 W
Output drive
8s 100 % — —
11 s 73 % — —
16 s 50 % 100 % —
22 s 36 % 73 % —
32 s 25 % 50 % 100 %
40 s — — —
45 s 18 % 36 % 71 %
63 s 13 % 25 % 51 %
72 s 11 % 22 % 44 %
80 s 10 % — —
90 s — 18 % 36 %
125 s — 13 % 26 %
150 s — 11 % 21 %
160 s — 10 % —
180 s — — 18 %

29
 PROFOX / PF-Q80 – PF-Q600
Commissioning PROFOX

Speed in % of the maximum motor speed

Operating time 50 W 25 W 12 W
Output drive
210 s — — 15 %
250 s — — 13 %
320 s — — 10 %

Table 10: Example values for Q300 size setting

Speed in % of the maximum motor speed
Operating time 50 W 25 W 12 W
Output drive
22 s 100 % — —
32 s 69 % — —
40 s — — —
45 s 50 % 100 % —
63 s 35 % 71 % 100 %
72 s 31 % 63 % 88 %
80 s — — —
90 s 24 % 50 % 70 %
125 s 18 % 36 % 50 %
150 s 15 % 30 % 42 %
160 s — — —
180 s — 25 % 35 %
210 s — 21 % 30 %
220 s 10 % — —
250 s — 18 % 25 %
320 s — 14 % 20 %
450 s — 10 % —
630 s — — 10 %

Table 11: Example values for Q600 size setting

Speed in % of the maximum motor speed
Operating time 50 W 25 W 12 W
Output drive
45 s 100 % — —
63 s 71 % — —
72 s 63 % — —
80 s — — —
90 s 50 % 83 % —
125 s 36 % 60 % —
150 s 30 % 50 % —
160 s — — —
180 s 25 % 42 % —
210 s 21 % 36 % —
220 s — — —
250 s 18 % 30 % —
320 s 14 % 23 % —
450 s 10 % — —
630 s — — —
750 s — 10 % —

30
PROFOX / PF-Q80 – PF-Q600
PROFOX Operation

8. Operation

8.1. Manual operation

For purposes of setting and commissioning, in case of motor or power failure, the
actuator may be operated manually.
The handwheel does not rotate during motor operation. Change-over from motor
operation to manual operation is not required.

1. Close valve: Turn handwheel clockwise.

➥ Drive shaft (valve) turns clockwise in direction CLOSE.

2. Open valve: Turn handwheel counterclockwise.

➥ Drive shaft (valve) turns counterclockwise in direction OPEN.

Information Turning the handwheel during motor operation extends or reduces the operating
time, depending on the direction of rotation.

8.2. Motor operation

Valve damage due to incorrect settings!

→ Check the parameters configured in the factory prior to electrical actuator oper-
ation.
→ In case of deviations, adapt the parameters according to the valve and application
requirements.

8.2.1. Actuator operation from Local

8.2.1.1. Actuator operation via push buttons

The actuator can be locally operated by means of four push buttons.

31
 PROFOX / PF-Q80 – PF-Q600
Operation PROFOX

Figure 17: Push buttons

[1] Set end position OPEN push button

[2] Set operation in direction OPEN push button
[3] Set operation in direction CLOSE push button
[4] Set end position CLOSED push button
[5] LED

Hot surfaces, e.g. possibly caused by high ambient temperatures or strong

direct sunlight!
Risk of burns
→ Verify surface temperature and wear protective gloves.

1. Run actuator in direction OPEN: Press push button [2].

➥ The LED flashes in green during operation in direction OPEN.
2. Run actuator in direction CLOSE: Press push button [3].
➥ The LED flashes in red during operation in direction CLOSE.

Information OPEN - CLOSE operation commands can be given either in push-to-run or in self-
retaining operation mode. In self-retaining mode, the actuator runs to the defined
end position after pressing the button, unless another command has been received
beforehand.
Push-to-run operation or self-retaining can be selected via the AUMA Assistant App.
8.2.1.2. Actuator operation via AUMA Assistant App
Functions Alternatively, actuator operation is possible via the “AUMA Assistant” smartphone
App. The following table shows a functional overview of the AUMA Assistant App.

32
PROFOX / PF-Q80 – PF-Q600
PROFOX Operation

Function Description
Diagnostics Display of all available warnings and faults including
respective details.
Actuator diagnostics and detailed diagnostics
Operation function Operation in direction of end positions
Resetting the fault log
Setting end positions Setting the positions for end positions CLOSED and
OPEN
Device ID Device designation
Order number, serial number
Configuration Configuration of all parameters
Special functions Factory settings
Rebooting the actuator

User level User level (1), (2), (3), ... defines which menu items or parameters can be displayed
or modified by the active user.
6 different users/user levels are available. User level (1), (2), (3), ... is indicated in
the top display row.
Figure 18: User level display (example user level 4)

Password A specific password is assigned to each user level and allows different actions.

Table 12: User level and password

User levels and authorisations
User (user level) Authorisation/password
Observer (1) Verify settings
No password required
Operator (2) Change configuration parameters (low level)
Factory password: 000000
Maintenance (3) Reserved for future use
Specialist (4) Change configuration parameters (high level)
e.g. type of seating, assignment of output contacts
Factory password: 000000
Service (5) Service staff
Change configuration parameters (service level)
AUMA (6) AUMA administrator

8.2.2. Actuator operation from Remote

For this operation mode, the actuator must be set to Remote. The Remote operation
mode can be activated via the AUMA Assistant App.
Default setting: Operation mode = Remote

Activate operation mode Remote via AUMA Assistant App:

→ Set parameter 555 (virtual selector switch) to REMOTE.
➥ Now, it is possible to operate the actuator via remote control, via operation
commands (OPEN, STOP, CLOSE) or analogue setpoints (e.g. 0/4 – 20 mA).
Change-over between OPEN - CLOSE control and setpoint control:

For actuators equipped with positioner, it is possible to select between OPEN -

CLOSE control (REMOTE OPEN-CLOSE) and setpoint control (REMOTE
SETPOINT).

33
 PROFOX / PF-Q80 – PF-Q600
Operation PROFOX

● MODE input: + 24 V DC = REMOTE OPEN-CLOSE

Control is made via digital operation commands OPEN, STOP, CLOSE.
● MODE input: 0 V (or input open-circuit) = REMOTE SETPOINT
Control takes place via an analogue signal (e.g. 0/4 – 20 mA).
EMERGENCY operation:

● An EMERGENCY operation is initiated by a signal at the EMERGENCY input.

● The actuator moves to a predefined EMERGENCY position (i.e. end position
OPEN or end position CLOSED).
● During EMERGENCY operation, the actuator does not react to other operation
commands such as Fieldbus/OPEN/Fieldbus/CLOSE or Fieldbus SETPOINT.

34
PROFOX / PF-Q80 – PF-Q600
PROFOX FOX-EYE indication light and status indication

9. FOX-EYE indication light and status indication

Figure 19: FOX-EYE LED colours

[1] FOX-EYE indication light

[2] Position indicator

FOX-EYE indication light

Table 13: FOX-EYE indication light (default setting)

Colour/state Signification Description
illuminated in red End position The actuator is in end position CLOSED.
CLOSED
illuminated in green End position The actuator is in end position OPEN.
OPEN
Illuminated in light Ready to operate The actuator is ready to operate and out of any end position.
blue
Illuminated in dark Bluetooth The actuator is connected via Bluetooth.
blue
blinking in red Operation in direc- The actuator runs in direction CLOSE.
tion CLOSE
blinking in green Operation in direc- The actuator runs in direction OPEN.
tion OPEN
flashing in red (fast) Fault Refer to Corrective action chapter.

Position indicator

Mechanical position indicator:

● continuously indicates the valve position
● indicates whether the actuator is moving (running indication)
● indicates that end positions have been reached

First, perform the position indicator setting to match the valve!

Refer to the Commissioning chapter.

Table 14: Position indicator

Colour/state Signification Description
completely red CLOSED Actuator is in end position CLOSED.
completely green OPEN Actuator is in end position OPEN.
red/green Intermediate posi- The actuator is not in any of the end positions.
tion

35
 PROFOX / PF-Q80 – PF-Q600
Corrective actions PROFOX

10. Corrective actions

10.1. Faults during commissioning

Table 15:
Faults during operation/commissioning
Faults Description/cause Remedy
Actuator operation is either too fast Operating time setting is incorrect. Modify operating time.
or to slow.
Actuator suddenly stops in end posi- Velocity reduction switched off or incorrectly set Modify velocity.
tions. before reaching end positions.

10.2. Fault indications

Faults interrupt or prevent the electrical actuator operation. If a fault occurs, the
FOX-EYE indication light is quickly flashing in red.
Warnings have no influence on the electrical actuator operation. They only serve
for information purposes. The FOX-EYE remains light blue.
Collective signals include further indications. The FOX-EYE remains light blue.

Faults and warnings may exclusively be read via AUMA Assistant App or AUMA
CDT software.

Table 16:
Faults and Failure
Display (App or CDT) Description/cause Remedy
Configuration error Collective signal 11: Use AUMA Assistant App to visualise individual
Configuration error has occurred. signals.
Contact AUMA service if appropriate.
Internal error Collective signal 14: Use AUMA Assistant App to visualise individual
Internal error has occurred. signals.
Different causes can be the reason: Memory over- If a memory overflow occurs, reboot the actuator.
flow in firmware, firmware error, electronic sub-as- Otherwise, please contact the AUMA Service.
sembly defective.
Config. error REMOTE Collective signal 22: Use AUMA Assistant App to visualise individual
Configuration error has occurred. signals.
The additional fieldbus or I/O board fails either due Check the configuration parameters for the sub-as-
to incorrectly set configuration parameters or caused sembly.
by defective hardware. Contact AUMA service.
Mld 28 FaultMotCtrlAsy Collective signal 28: Contact AUMA service.
Motor control error occurred.
Torque fault CLOSE The actuator has reached the preset tripping torque Perform one of the following measures:
in direction CLOSE. ● Issue an operation command in direction OPEN
either via push buttons or AUMA Assistant App.
● Reset the fault signal either via AUMA Assistant
App or AUMA CDT software “Diagnostics”
menu.

36
PROFOX / PF-Q80 – PF-Q600
PROFOX Corrective actions

Faults and Failure

Display (App or CDT) Description/cause Remedy
Torque fault OPEN The actuator has reached the preset tripping torque Perform one of the following measures:
in direction OPEN. ● Issue an operation command in direction
CLOSE either via push buttons or AUMA Assist-
ant App.
● Reset the fault signal either via AUMA Assistant
App or AUMA CDT software “Diagnostics”
menu.
Thermal fault The motor exceeds the maximum permissible tem- ● Cool down and wait. The fault is automatically
perature. reset once the motor temperature falls below
the maximum permissible value.
● If the fault indication display persists after cool-
ing down:
- Reset the fault signal either via AUMA As-
sistant App or AUMA CDT software “Dia-
gnostics” menu.

Fault no reaction No actuator reaction to operation commands within Check movement at actuator.
the set reaction time.

37
 PROFOX / PF-Q80 – PF-Q600
Servicing and maintenance PROFOX

11. Servicing and maintenance

Damage caused by inappropriate maintenance!

→ Servicing and maintenance must be carried out exclusively by suitably qualified
personnel having been authorised by the end user or the contractor of the plant.
Therefore, we recommend contacting our service.
→ Only perform servicing and maintenance tasks when the device is switched off.

AUMA
AUMA offers extensive service such as servicing and maintenance as well as
Service & Support customer product training. For the relevant contact addresses, please refer to
<Addresses> in this document or to the Internet (www.auma.com)

11.1. Preventive measures for servicing and safe operation

The following actions are required to ensure safe device operation:

6 months after commissioning and then once a year
● Check fastening screws between actuator and gearbox/valve for tightness. If
required, fasten screws while applying the tightening torques as indicated in
chapter <Assembly>.
● When rarely operated: Perform test run.
For enclosure protection IP68

After submersion:
● Check actuator.
● In case of ingress of water, locate leaks and repair. Dry device correctly and
check for proper function.
11.2. Maintenance

Recommendation for grease change and seal replacement:

● The gearboxes are virtually maintenance-free. Without visual grease leakage,
neither grease change nor seal replacement nor relubrication is required.
Recommendation for maintenance:
● Generally after 4 to 6 years for modulating duty.
● Generally after 6 to 8 years if operated frequently (open-close duty).
● Generally after 10 to 12 years if operated infrequently (open-close duty).
Additional lubrication of the gear housing is not required during operation.
11.3. Disposal and recycling
Our devices have a long lifetime. However, they have to be replaced at one point in
time. The devices have a modular design and may, therefore, easily be separated
and sorted according to materials used, i.e.:
● electronic scrap
● various metals
● plastics
● greases and oils
The following generally applies:
● Greases and oils are hazardous to water and must not be released into the
environment.
● Arrange for controlled waste disposal of the disassembled material or for sep-
arate recycling according to materials.
● Observe the national regulations for waste disposal.

38
PROFOX / PF-Q80 – PF-Q600
PROFOX Technical data

12. Technical data

Information The following tables include standard and optional features. For detailed information
on the customer-specific version, refer to the order-related data sheet. The technical
data sheet can be downloaded from the Internet in both German and English at ht-
tp://www.auma.com (please state the order number).

12.1. Technical data Part-turn actuator with integral actuator controls for open-close and modulating
duty

Features and functions

Type of duty Open-close Classes A and B according to EN 15714-2, short-time duty S2 - 15 min
duty
Modulating Class C according to EN 15714-2, intermittent duty S4 - 50 %, with maximum number of
duty starts
● PF-Q80 – PF-Q150: 1,200 starts / hour
● PF-Q300 – PF-Q600: 1,200 starts / hour
For nominal voltage and +40 °C ambient temperature and at run or modulating torque load. The type
of duty must not be exceeded.
Motor Variable speed, brushless motor
Insulation class F, tropicalized
Motor protection Via calculated temperature value
Self-locking Yes, at standstill with spring-applied brake
Swing angle With mechanical end stops (option)
Standard: 90° ±15° adjustable between min. and max. values
Option: 120 ±15° adjustable between min. and max. values
Without mechanical end stops
Standard 45° – 360° adjustable between min. and max. values
Limit switching Via hall sensors
Torque switching Via electronic current measurement. Tripping torques adjustable in 8 steps
Mechanical position indicator Continuous indication, for 90° or 120°
(option) Via own markings at indication 45° – 360°
Manual operation PF-Q80 – Manual drive for setting and emergency operation, handwheel does not rotate during
(option) PF-Q600 electrical operation
Coupling Standard Coupling unbored
Options: ● Coupling unbored extended
● Finish machining of coupling (standard or extended)
- Bore according to EN ISO 5211 with 1 keyway according to DIN 6885-1
- Square bore according to EN ISO 5211
- Two-flat according to EN ISO 5211
Valve attachment Dimensions according to EN ISO 5211

39
 PROFOX / PF-Q80 – PF-Q600
Technical data PROFOX

Features and functions

Power supply Standard voltages:
1-phase AC current:
100 – 240 V / 50 – 60 Hz
The voltage range may be exceeded or undercut by max. 10 %
The frequency range may be exceeded or undercut by max. 5 %
For current consumption, refer to Electrical data for PROFOX Part-turn actuators
Overvoltage category Category III according to IEC 60364-4-443
Power electronics With integral motor controller (current consumption in standby mode 3 W)
Control (input signals) 3 digital ● Via opto-isolator, with on common
inputs: ● Control voltage 24 V DC, current consumption: approx. 15 mA per input
● Minimum pulse duration for shortest operation pulse: 100 ms
● All digital inputs must be supplied with the same potential.
● All inputs can be configured as required
● Standard assignment:
OPEN, STOP, CLOSE
● Assignment for option with positioner:
OPEN, CLOSE, MODE
Analogue ● 0/4 – 20 mA or 0 – 10 V
input ● No galvanic isolation
(option) ● Used as input signal for position setpoint (in combination with positioner) or as input
signal for motor speed.
Status signals 3 digital ● Freely configurable semi-conductor output contacts, per contact max. 24 V DC, 100
(output signals) Outputs: mA (resistive load)
● Outputs can be configured as required
● Standard assignment:
End position OPEN, end position CLOSED, collective fault signal
Analogue ● Position feedback 0/4 – 20 mA (load 500 Ω) or 0 – 10 V
output: ● No galvanic isolation
Voltage output (option) Auxiliary voltage 24 V DC, max. 80 mA for supply of control inputs, without galvanic isolation.
Functions Standard: ● Switch-off mode adjustable:
Limit or torque seating in end positions OPEN and CLOSED
● Torque monitoring across the whole travel
● Torque by-pass
● Programmable EMERGENCY behaviour
- Digital input low active,
- Reaction can be selected: Stop, run to end position CLOSED, run to end position
OPEN
● Speed control
- Ramps
- Programmable operation profiles
- Specific speed for OPEN and CLOSE operation or one digital input can be pro-
grammed

Option: ● Positioner (for modulating actuators):

- Position setpoint via analogue input E1 = 0/4 – 20 mA or 0 – 10 V
- Programmable behaviour on loss of signal
- Automatic adaptation of dead band (adaptive behaviour selectable)
- Selection between open-close duty and modulating duty via digital MODE input
Electrical connection Cable gland: 3 x M20 and inside terminal rail for wire connection
Wiring diagram (basic version) Open-close TPC P00A1A1A100000
duty
Modulating TPC P00A1B1A100000
duty

40
PROFOX / PF-Q80 – PF-Q600
PROFOX Technical data

Operation and Display

Basic Status FOX-EYE (indication LED)
at actuator indication Status indications: OK, end positions, faults and “Bluetooth connection active”.
End position 4 buttons and 1 LED are located below the hood.
setting Run actuator in directions OPEN and CLOSE. Set end position once mounted to the valve.
Smart End position Run actuator in directions OPEN and CLOSE. Set end position once mounted to the valve.
via Bluetooth using AUMA Assistant setting
App or AUMA CDT software Configura- Basic settings for operation: ● Rotation speed
tion ● Type of seating for end positions,
torque switching
● Assignment of signal inputs and outputs
● Fieldbus parameter (if fieldbus option has been selected)
● etc.
Additional functions: For applications, safety and service, e.g.:
● Positioner
● EMERGENCY behaviour
● Torque by-pass
● Failure behaviour
● Signal configuration
● etc.
Diagnostics Monitoring key figures and measured values for preventive maintenance and consequently
increasing process safety. Limit values can be set. Deviations generate warning signals
which can be transmitted to the DCS via binary outputs or fieldbus.
Actuator Temperature value within actuator
Key figures regarding lifetime of electronics, brake, gearbox
and seals.
Actuator and valve: Method for identifying changes in torque requirement: Perform
reference operation and save torque as reference profile.
Define tolerance range. Perform comparison operation if re-
quired. Values outside tolerance initiate a signal which is
communicated as described above.
Further key figures: Furthermore, the actuator monitors and records further figures
and conditions. The generated fault and warning signals are
saved within the event log. These signals can be configured
as requested. An overview in the AUMA Assistant App or the
CDT software shows all available fault/warning signals with
option to enter the details.

Service conditions
Mounting position Any position
Installation altitude ≤ 2,000 m above sea level
> 2 000 m above sea level on request
Ambient temperature –30 °C to +70 °C
Humidity Up to 100 % relative humidity across the entire permissible temperature range
Enclosure protection according to Standard IP67
EN 60529 Option: According to AUMA definition, enclosure protection IP68 meets the following requirements:
● Depth of water: maximum 8 m head of water
● Duration of continuous immersion in water: Max. 96 hours
● Up to 10 operations during continuous immersion
● Modulating duty is not possible during continuous immersion
Pollution degree according to Pollution degree 4 (when closed), pollution degree 2 (internal)
IEC 60664-1
Vibration resistance according to 2 g, from 10 Hz to 200 Hz
EN 60068-2-6 Resistant to vibration during start-up or for failures of the plant. However, a fatigue strength may not be
derived from this. Not valid in combination with gearboxes.

41
 PROFOX / PF-Q80 – PF-Q600
Technical data PROFOX

Service conditions
Corrosion protection Standard: KS
Suitable for use in areas with high salinity, almost permanent condensation, and high
pollution.
Option: KX
Suitable for use in areas with extremely high salinity, permanent condensation, and high
pollution.
Coating Double layer powder coating
Two-component iron-mica combination
Colour Standard: AUMA silver-grey (similar to RAL 7037)
Option: Available colours on request
Lifetime Open-close 10,000 operating cycles OPEN - CLOSE - OPEN
duty: An operating cycle is based on an operation from CLOSED to OPEN and back to CLOSED,
at a respective rotary movement of 90°.
Modulating 1.8 million modulating steps
duty:
The lifetime depends on the load and the number of starts. A high starting frequency will rarely improve
the modulating accuracy. To reach the longest possible maintenance and fault-free operating time, the
number of starts per hour chosen should be as low as permissible for the process.

Further information
EU Directives Electromagnetic Compatibility (EMC): (2014/30/EU)
Low Voltage Directive: (2014/35/EU)
Machinery Directive: (2006/42/EC)
Reference documents Dimensions PROFOX PF-Q80 – PF-Q600
Electrical data PROFOX PF-Q80 – PF-Q600

42
PROFOX / PF-Q80 – PF-Q600
PROFOX Spare parts

13. Spare parts

13.1. Part-turn actuators PF-Q80 – PF-Q600

43
 PROFOX / PF-Q80 – PF-Q600
Spare parts PROFOX

Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used.
Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary
from actual delivery.

Ref. no. Designation Type

006.0 Power supply unit Sub-assembly
525.0 Coupling
541.0 External protective earth connection Sub-assembly
542.0 Handwheel with ball handle Sub-assembly
542.1 Ball handle Sub-assembly
544.0 Screw plug for end stop
553.0 Mechanical position indicator Sub-assembly
557.0 Heater
658.0 I/O board as option
659.0 Fieldbus board
660.0 Industrial Ethernet board
661.0 Lens Sub-assembly
662.0 Screw plug for manual emergency operation Sub-assembly
663.0 Screw plug for cable gland Sub-assembly
664.0 Internal protective earth connection Sub-assembly
665.0 Cover for electronics housing Sub-assembly
666.0 Handwheel bearing flange Sub-assembly
S1 Seal kit, large Set

44
PROFOX / PF-Q80 – PF-Q600
PROFOX

45
 PROFOX / PF-Q80 – PF-Q600
PROFOX

46
PROFOX / PF-Q80 – PF-Q600
PROFOX Index

L
Index LEDs (indication lights) 35
Lubrication 38
A
Ambient temperature 8 M
App functions 32 Mains cable 16
Applications 4 Mains connection 14
Assembly 11 Mains frequency 8, 14
Assistant App 9 Mains voltage 8, 14
AUMA Assistant App 7, 9 Maintenance 4, 38, 38
AUMA Cloud 7 Maintenance intervals 38
Manual operation 31
B Mechanical position indicator 25, 35
Bluetooth 7 Modulating duty (REMOTE 33
C SETPOINT)
Cable connection 16 Motor operation 31
Cable path 16 N
Cables 14 Name plate 8, 14
CDT 7
Change-over between OPEN 33 O
- CLOSE control and setpoint OPEN - CLOSE control (RE- 33
control MOTE OPEN-CLOSE)
Commissioning 4, 21 Open-close duty (REMOTE 33
Connecting cables 14 OPEN-CLOSE)
Control inputs Potential 14 Open terminal compartment 15
Corrective actions 36 Operating time 8, 28
Corrosion protection 10 Operation 4, 31
Coupling 11, 12 Operation and Display 41
Current type 14 Order number 8, 9
Output signals Potential 14
D
Data Matrix code 9 P
Directives 4 Password 33
Disposal 38 PE connection 16
Position indication 120° 27
E Position indication 45°– 360° 27
Earth connection 19 Position indication 90° 26
Electrical connection 14 Position indicator 25
EMC 14 Power supply 16
EMERGENCY operation 34 Protective measures 4
Enclosure protection 8 Push buttons 31
End position CLOSED 23 Push-to-run operation local 32
End position OPEN 24
End position setting 23 Q
End stops 21 Qualification of staff 4
F R
Fault 36 Range of application 4
Features and functions 39, 40 Rated current 8
Flange size 9 Rated power 8
FOX-EYE 35 Recycling 38
Further information 42 Remote 33
Fuse 14 Remote operation 33
Running indication 35
H
Handwheel 11

I
Indication lights 35
Input signals Potential 14
Inspection certificate 9

47
 PROFOX / PF-Q80 – PF-Q600
Index PROFOX

S
Safety instructions 4
Safety instructions/warnings 4
Safety measures 14
Safety standards 14
Self-retaining local 32
Serial number 8, 9
Service 38
Service conditions 42
Servicing 38
Setpoint control (REMOTE 33
SETPOINT)
Short description 6
Signal cable 16
Size 9
Spare parts 43
Speed 28
Speeds 28
Standards 4
Status signals Potential 14
Storage 10
Supply networks 14
Support 38
Swing angle 8

T
Technical data 39
Terminal compartment: close 19
Terminal plan 14
Torque range 8
Transport 10
Type 9
Type designation 8
Type of current 8
Type of duty 8
Type of networks 14

U
User 33
User level 33

W
Wiring diagram 8, 9, 14

Y
Year of manufacture 9
Year of production 9

48
 AUMA worldwide

Europe AUMA Finland Oy AUMA Polska Sp. z o.o.

FI 02230 Espoo PL 41-219 Sosnowiec
AUMA Riester GmbH & Co. KG Tel +358 9 5840 22 Tel +48 32 783 52 00
[email protected] [email protected]
Location Muellheim www.auma.fi www.auma.com.pl
DE 79373 Muellheim
Tel +49 7631 809 - 0 AUMA France S.A.R.L. AUMA-LUSA Representative Office, Lda.
[email protected] FR 95157 Taverny Cedex PT 2730-033 Barcarena
www.auma.com Tel +33 1 39327272 Tel +351 211 307 100
[email protected] [email protected]
Location Ostfildern-Nellingen www.auma.fr
DE 73747 Ostfildern SAUTECH
Tel +49 711 34803 - 0 AUMA ACTUATORS Ltd. RO 011783 Bucuresti
[email protected] GB Clevedon, North Somerset BS21 6TH Tel +40 372 303982
Tel +44 1275 871141 [email protected]
Service-Center Bayern [email protected]
DE 85386 Eching www.auma.co.uk OOO PRIWODY AUMA
Tel +49 81 65 9017- 0 RU 141402 Khimki, Moscow region
[email protected] D. G. Bellos & Co. O.E. Tel +7 495 221 64 28
GR 13673 Acharnai, Athens [email protected]
Service-Center Köln Tel +30 210 2409485 www.auma.ru
DE 50858 Köln [email protected]
Tel +49 2234 2037 - 900 OOO PRIWODY AUMA
[email protected] APIS CENTAR d. o. o. RU 125362 Moscow
HR 10437 Bestovje Tel +7 495 787 78 21
Service Center Magdeburg Tel +385 1 6531 485 [email protected]
DE 39167 Niederndodeleben [email protected] www.auma.ru
Tel +49 39204 759 - 0 www.apis-centar.com
[email protected] AUMA Scandinavia
Fabo Kereskedelmi és Szolgáltató Kft. SE 21377 Malmö
AUMA-Armaturenantriebe Ges.m.b.H. HU 8800 Nagykanizsa Tel +46 40 311550
AT 2512 Tribuswinkel Tel +36 93/324-666 [email protected]
Tel +43 2252 82540 [email protected] www.aumascandinavia.com
[email protected] www.fabo.hu
www.auma.at ELSO-b, s.r.o.
Falkinn HF SK 94901 Nitra
AUMA BENELUX B.V. B. A. IS 108 Reykjavik Tel +421 905/336-926
BE 8800 Roeselare Tel +00354 540 7000 [email protected]
Tel +32 51 24 24 80 [email protected] www.elsob.sk
[email protected] www.falkinn.is
www.auma.nl Auma Endüstri Kontrol Sistemleri Limited
AUMA ITALIANA S.r.l. a socio unico Sirketi
ProStream Group Ltd. IT 20023 Cerro Maggiore (MI) TR 06810 Ankara
BG 1632 Sofia Tel +39 0331 51351 Tel +90 312 217 32 88
Tel +359 2 9179-337 [email protected] [email protected]
[email protected] www.auma.it
www.prostream.bg AUMA Technology Automations Ltd
AUMA BENELUX B.V. UA 02099 Kiev
OOO “Dunkan-Privod” LU Leiden (NL) Tel +38 044 586-53-03
BY 220004 Minsk Tel +31 71 581 40 40 [email protected]
Tel +375 29 6945574 [email protected]
[email protected] Africa
www.zatvor.by NB Engineering Services
MT ZBR 08 Zabbar Solution Technique Contrôle Commande
AUMA (Schweiz) AG Tel + 356 2169 2647 DZ Bir Mourad Rais, Algiers
CH 8965 Berikon [email protected] Tel +213 21 56 42 09/18
Tel +41 566 400945 [email protected]
[email protected] AUMA BENELUX B.V.
NL 2314 XT Leiden A.T.E.C.
AUMA Servopohony spol. s.r.o. Tel +31 71 581 40 40 EG Cairo
CZ 250 01 Brandýs n.L.-St.Boleslav [email protected] Tel +20 2 23599680 - 23590861
Tel +420 326 396 993 www.auma.nl [email protected]
[email protected]
www.auma.cz AUMA Scandinavia SAMIREG
NO 21377 Malmö MA 203000 Casablanca
IBEROPLAN S.A. Tel +46 40 311550 Tel +212 5 22 40 09 65
ES 28027 Madrid [email protected] [email protected]
Tel +34 91 3717130 www.aumascandinavia.com
[email protected] MANZ INCORPORATED LTD.
NG Port Harcourt
Tel +234-84-462741
[email protected]
www.manzincorporated.com

49
 AUMA worldwide

AUMA South Africa (Pty) Ltd. Mikuni (B) Sdn. Bhd. Mustafa Sultan Science & Industry Co LLC
ZA 1560 Springs BN KA1189 Kuala Belait OM Ruwi
Tel +27 11 3632880 Tel + 673 3331269 / 3331272 Tel +968 24 636036
[email protected] [email protected] [email protected]

America AUMA Actuators (China) Co., Ltd. FLOWTORK TECHNOLOGIES

CN 215499 Taicang CORPORATION
AUMA Argentina Rep.Office Tel +86 512 3302 6900 PH 1550 Mandaluyong City
AR Buenos Aires [email protected] Tel +63 2 532 4058
Tel +54 11 4737 9026 www.auma-china.com [email protected]
[email protected]
PERFECT CONTROLS Ltd. M & C Group of Companies
AUMA Automação do Brazil ltda. HK Tsuen Wan, Kowloon PK 54000 Cavalry Ground, Lahore Cantt
BR Sao Paulo Tel +852 2493 7726 Tel +92 42 3665 0542, +92 42 3668 0118
Tel +55 11 4612-3477 [email protected] [email protected]
[email protected] www.mcss.com.pk
PT. Carakamas Inti Alam
TROY-ONTOR Inc. ID 11460 Jakarta Petrogulf W.L.L
CA L4N 8X1 Barrie, Ontario Tel +62 215607952-55 QA Doha
Tel +1 705 721-8246 [email protected] Tel +974 44350151
[email protected] [email protected]
AUMA INDIA PRIVATE LIMITED.
AUMA Chile Representative Office IN 560 058 Bangalore AUMA Saudi Arabia Support Office
CL 7870163 Santiago Tel +91 80 2839 4656 SA 31952 Al Khobar
Tel +56 2 2821 4108 [email protected] Tel + 966 5 5359 6025
[email protected] www.auma.co.in [email protected]

B & C Biosciences Ltda. ITG - Iranians Torque Generator AUMA ACTUATORS (Singapore) Pte Ltd.
CO Bogotá D.C. IR 13998-34411 Teheran SG 569551 Singapore
Tel +57 1 349 0475 +982144545654 Tel +65 6 4818750
[email protected] [email protected] [email protected]
www.bycenlinea.com www.auma.com.sg
Trans-Jordan Electro Mechanical Supplies
AUMA Región Andina & Centroamérica JO 11133 Amman NETWORK ENGINEERING
EC Quito Tel +962 - 6 - 5332020 SY Homs
Tel +593 2 245 4614 [email protected] +963 31 231 571
[email protected] [email protected]
www.auma.com AUMA JAPAN Co., Ltd.
JP 211-0016 Kawasaki-shi, Kanagawa Sunny Valves and Intertrade Corp. Ltd.
Corsusa International S.A.C. Tel +81-(0)44-863-8371 TH 10120 Yannawa, Bangkok
PE Miraflores - Lima [email protected] Tel +66 2 2400656
Tel +511444-1200 / 0044 / 2321 www.auma.co.jp [email protected]
[email protected] www.sunnyvalves.co.th
www.corsusa.com DW Controls Co., Ltd.
KR 153-702 Gasan-dong, GeumChun-Gu,, Top Advance Enterprises Ltd.
Control Technologies Limited Seoul TW Jhonghe City, Taipei Hsien (235)
TT Marabella, Trinidad, W.I. Tel +82 2 2624 3400 Tel +886 2 2225 1718
Tel + 1 868 658 1744/5011 [email protected] [email protected]
www.ctltech.com www.actuatorbank.com www.auma-taiwan.com.tw

AUMA ACTUATORS INC. Al-Arfaj Engineering Co WLL AUMA Vietnam Hanoi RO

US PA 15317 Canonsburg KW 22004 Salmiyah VN Hanoi
Tel +1 724-743-2862 Tel +965-24817448 +84 4 37822115
[email protected] [email protected] [email protected]
www.auma-usa.com www.arfajengg.com
Australia
Suplibarca TOO “Armaturny Center”
VE Maracaibo, Estado, Zulia KZ 060005 Atyrau BARRON GJM Pty. Ltd.
Tel +58 261 7 555 667 Tel +7 7122 454 602 AU NSW 1570 Artarmon
[email protected] [email protected] Tel +61 2 8437 4300
[email protected]
Asia Network Engineering www.barron.com.au
LB 4501 7401 JBEIL, Beirut
AUMA Actuators UAE Support Office Tel +961 9 944080
AE 287 Abu Dhabi [email protected]
Tel +971 26338688 www.networkenglb.com
[email protected]
AUMA Malaysia Office
AUMA Actuators Middle East MY 70300 Seremban, Negeri Sembilan
BH 152 68 Salmabad Tel +606 633 1988
Tel +97 3 17896585 [email protected]
[email protected]

50
AUMA worldwide

51
AUMA Riester GmbH & Co. KG
P.O. Box 1362
DE 79373 Muellheim
Tel +49 7631 809 - 0
Fax +49 7631 809 - 1250
[email protected]
www.auma.com

Y008.950/003/en/2.20

For detailed information on AUMA products, refer to the Internet: www.auma.com