Ba Sar2 07 16 Am1 Parallel en PDF

Multi-turn actuators
SA 07.2 – SA 16.2
SAR 07.2 – SAR 16.2
with actuator controls
AM 01.1/AM 02.1
Operation instructions Assembly, operation, commissioning

SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
Table of contents AM 01.1/AM 02.1
Read operation instructions first.

●
Observe safety instructions.
●
These operation instructions are part of the product.
●
Retain operation instructions during product life.
●
Pass on instructions to any subsequent user or owner of the product.
Purpose of the document:

This document contains information for installation, commissioning, operation and maintenance staff. It is intended
to support device installation and commissioning.
Reference documents:
Reference documents can be downloaded from the Internet (www.auma.com) or ordered directly from AUMA
(refer to <Addresses>).
Table of contents Page

1. Safety instructions................................................................................................................. 5
1.1. Basic information on safety 5
1.2. Range of application 5
1.3. Applications in Ex zone 22 (option) 6
1.4. Warnings and notes 6
1.5. References and symbols 7
2. Identification........................................................................................................................... 8
2.1. Name plate 8
2.2. Short description 11
3. Transport, storage and packaging........................................................................................ 12
3.1. Transport 12
3.2. Storage 14
3.3. Packaging 15
4. Assembly................................................................................................................................ 16
4.1. Mounting position 16
4.2. Handwheel fitting 16
4.3. Multi-turn actuator: mount to valve/gearbox 16
4.3.1. Output drive type A 16
4.3.1.1. Stem nut: finish machining 17
4.3.1.2. Multi-turn actuator (with output drive type A): mount to valve 18
4.4. Output drive types B and E 19
4.4.1. Multi-turn actuator with output drive types B: mount to valve/gearbox 20
4.5. Accessories for assembly 21
4.5.1. Stem protection tube for rising valve stem 21
4.6. Mounting positions of local controls 22
4.6.1. Mounting positions: modify 23
5. Electrical connection............................................................................................................. 24
5.1. Basic information 24
5.2. Electrical connection S/SH (AUMA plug/socket connector) 26
5.2.1. Terminal compartment : open 27
5.2.2. Cable connection 28
5.2.3. Terminal compartment : close 29
2
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
AM 01.1/AM 02.1 Table of contents
5.3. Accessories for electrical connection 30

5.3.1. Actuator controls on wall bracket 30
5.3.2. Parking frame 31
5.3.3. DS intermediate frame for double sealing 31
5.3.4. External earth connection 32
6. Operation................................................................................................................................ 33
6.1. Manual operation 33
6.1.1. Engage manual operation 33
6.1.2. Manual operation: disengage 33
6.2. Motor operation 34
6.2.1. Local operation 34
6.2.2. Actuator operation from remote 35
7. Indications.............................................................................................................................. 36
7.1. Indication lights 36
7.2. Optional indications 36
7.2.1. Mechanical position indication via indicator mark 36
8. Signals (output signals)......................................................................................................... 38
8.1. Status signals via output contacts (digital outputs) 38
8.2. Optional signals 38
8.2.1. Analogue signals (analogue outputs) 38
9. Commissioning (basic settings)........................................................................................... 39
9.1. Heat-up time for low temperature version 39
9.2. Switch compartment: open 39
9.3. Torque switching: set 40
9.4. Limit switching: set 40
9.4.1. End position CLOSED (black section): set 41
9.4.2. End position OPEN (white section): set 41
9.5. Intermediate positions: set 42
9.5.1. Running direction CLOSE (black section): set 42
9.5.2. Running direction OPEN (white section): set 42
9.6. Test run 43
9.6.1. Direction of rotation at mechanical position indicator: check 43
9.6.2. Direction of rotation at hollow shaft/stem: check 43
9.6.3. Limit switching: check 44
9.6.4. PTC tripping device (option): test 45
9.7. Switch compartment: close 45
10. Commissioning (optional equipment settings)................................................................... 46
10.1. EWG 01.1 electronic position transmitter 46
10.1.1. Measuring range: set 47
10.1.2. Current values : adjust 47
10.1.3. LED end position signalling: switch on/off 48
10.2. Potentiometer 48
10.2.1. Potentiometer: set 48
10.3. RWG electronic position transmitter 49
10.3.1. Measuring range: set 49
10.4. Mechanical position indicator: set 50
11. Commissioning – controls settings..................................................................................... 51
11.1. Actuator controls: open 51
3
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
Table of contents AM 01.1/AM 02.1
11.2. Type of seating: set 51

11.3. Push-to-run operation or self-retaining: set 52
11.4. Running indication (blinker transmitter): activate/deactivate 53
11.5. Torque fault in collective fault signal: activate/deactivate 53
11.6. LEDs for torque fault, phase failure, motor protection 53
11.7. Positioner 54
11.7.1. Input ranges (signal type) for setpoint and actual value 54
11.7.2. Behaviour on loss of signal (actuator reaction) 55
11.7.3. Adjustment in end positions 56
11.7.4. Sensitivity setting 58
11.8. EMERGENCY command (EMERGENCY - OPEN/EMERGENCY - CLOSE) 59
11.9. Actuator controls: close 59
12. Corrective action.................................................................................................................... 61
12.1. Faults during operation/commissioning 61
12.2. Fuses 61
12.2.1. Fuses within the actuator controls 61
12.2.2. Motor protection (thermal monitoring) 63
13. Servicing and maintenance................................................................................................... 65
13.1. Preventive measures for servicing and safe operation 65
13.2. Maintenance 66
13.3. Disposal and recycling 66
14. Technical data......................................................................................................................... 67
14.1. Technical data Multi-turn actuators 67
14.2. Technical data Actuator controls 70
15. Spare parts............................................................................................................................. 73
15.1. Multi-turn actuators SA(V) 07.2 – SA(V) 16.2/SAR(V) 07.2 – SAR(V) 16.2 73
15.2. Actuator controls AM 01.1/AM 02.1 75
16. Certificates.............................................................................................................................. 77
16.1. Declaration of Incorporation and EU Declaration of Conformity 77
Index........................................................................................................................................ 78
Addresses............................................................................................................................... 81
4
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
AM 01.1/AM 02.1 Safety instructions
1. Safety instructions
1.1. Basic information on safety
Standards/directives Our products are designed and manufactured in compliance with recognised
standards and directives. This is certified in a Declaration of Incorporation and an
EU Declaration of Conformity.
The end user or the contractor must ensure that all legal requirements, directives,
guidelines, national regulations and recommendations with respect to assembly,
electrical connection, commissioning and operation are met at the place of installation.
Safety instructions/warn- All personnel working with this device must be familiar with the safety and warning
ings instructions in this manual and observe the instructions given. Safety instructions
and warning signs on the device must be observed to avoid personal injury or property
damage.
Qualification of staff Assembly, electrical connection, commissioning, operation, and maintenance must
be carried out by suitably qualified personnel authorised by the end user or contractor
of the plant only.
Prior to working on this product, the staff must have thoroughly read and understood
these instructions and, furthermore, know and observe officially recognised rules
regarding occupational health and safety.
Commissioning Prior to commissioning, it is important to check that all settings meet the requirements
of the application. Incorrect settings might present a danger to the application, e.g.
cause damage to the valve or the installation. The manufacturer will not be held
liable for any consequential damage. Such risk lies entirely with the user.
Operation Prerequisites for safe and smooth operation:

● Correct transport, proper storage, mounting and installation, as well as careful
commissioning.
● Only operate the device if it is in perfect condition while observing these instruc-
tions.
● Immediately report any faults and damage and allow for corrective measures.
● Observe recognised rules for occupational health and safety.
● Observe national regulations.
● During operation, the housing warms up and surface temperatures > 60 °C may
occur. To prevent possible burns, we recommend checking the surface temper-
ature using an appropriate thermometer and wearing protective gloves, if re-
quired, prior to working on the device.
Protective measures The end user or the contractor are responsible for implementing required protective
measures on site, such as enclosures, barriers, or personal protective equipment
for the staff.
Maintenance To ensure safe device operation, the maintenance instructions included in this manual
must be observed.
Any device modification requires prior written consent of the manufacturer.
1.2. Range of application
AUMA multi-turn actuators are designed for the operation of industrial valves, e.g.
globe valves, gate valves, butterfly valves, and ball valves.
Other applications require explicit (written) confirmation by the manufacturer.
The following applications are not permitted, e.g.:

● Industrial trucks according to EN ISO 3691
● Lifting appliances according to EN 14502
● Passenger lifts according to DIN 15306 and 15309
● Service lifts according to EN 81-1/A1
5
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
Safety instructions AM 01.1/AM 02.1
● Escalators
● Continuous duty
● Buried service
● Continuous submersion (observe enclosure protection)
● Potentially explosive areas, with the exception of zone 22
● Radiation exposed areas in nuclear power plants
No liability can be assumed for inappropriate or unintended use.
Observance of these operation instructions is considered as part of the device's
designated use.
Information These operation instructions are only valid for the "clockwise closing" standard
version, i.e. driven shaft turns clockwise to close the valve.
1.3. Applications in Ex zone 22 (option)
Actuators of the indicated series basically meet the requirements for applications in
dust hazardous locations of ZONE 22 in compliance with the ATEX directive
2014/34/EU.
To comply with all requirements of the ATEX directive, observe the following points:
● Actuators are marked with the explosion protection designation II3D... for use
in ZONE 22.
● Maximum surface temperature of actuators
- T150 °C for ambient temperatures up to +60 °C or
- T190 °C for ambient temperatures up to +80 °C.
Increased dust deposit on the equipment was not considered for the determin-
ation of the maximum surface temperature.
● The following conditions must be fulfilled to respect the maximum permissible
surface temperatures at the actuator:
- Respecting types of duty and technical manufacturer data
- Correct connection of thermal motor protection (thermoswitches or PTC
thermistor)
Ambient temperature Tripping temperature Maximum

Thermal motor protection surface temperature
up to +60 °C 140 °C T150 °C
up to +80 °C 155 °C T190 °C
● The connector may only be connected or disconnected when not live.

● The cable glands and cable entries used have to meet the requirements of
category II3D and must at least comply with enclosure protection IP67.
● The actuators must be connected by means of an external earth connection
(accessory part) to the equipotential earth bonding or integrated into an earthed
piping system.
● To ensure combustible dust hazard protection, seal hollow shaft against ingress
of dust:
- Using threaded plug (ref. no. 511.0) and appropriate seal
- Using metallic stem protection tube, protective cap and V-seal (ref. no.
568.1, 568.2, 568.3) for rising valve stem
● As a general rule, the requirements of IEC 60079 Parts 14 and 17 must be re-
spected in dust hazardous locations. During commissioning, service, and
maintenance, special care as well as qualified and trained personnel are required
for safe actuator operation.
1.4. Warnings and notes
The following warnings draw special attention to safety-relevant procedures in these

operation instructions, each marked by the appropriate signal word (DANGER,
WARNING, CAUTION, NOTICE).
6
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
AM 01.1/AM 02.1 Safety instructions
Indicates an imminently hazardous situation with a high level of risk. Failure

to observe this warning could result in death or serious injury.
Indicates a potentially hazardous situation with a medium level of risk. Failure

to observe this warning could result in death or serious injury.
Indicates a potentially hazardous situation with a low level of risk. Failure to

observe this warning could result in minor or moderate injury. May also be
used with property damage.
Potentially hazardous situation. Failure to observe this warning could result

in property damage. Is not used for personal injury.
Arrangement and typographic structure of the warnings
Type of hazard and respective source!

Potential consequence(s) in case of non-observance (option)
→ Measures to avoid the danger
→ Further measure(s)
Safety alert symbol warns of a potential personal injury hazard.

The signal word (here: DANGER) indicates the level of hazard.
1.5. References and symbols
The following references and symbols are used in these instructions:
Information The term Information preceding the text indicates important notes and information.
Symbol for CLOSED (valve closed)

Symbol for OPEN (valve open)
Important information before the next step. This symbol indicates what is required
for the next step or what has to be prepared or observed.
<> Reference to other sections
Terms in brackets shown above refer to other sections of the document which provide
further information on this topic. These terms are either listed in the index, a heading
or in the table of contents and may easily be located.
7
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
Identification AM 01.1/AM 02.1
2. Identification
2.1. Name plate
Figure 1: Arrangement of name plates
[1] Actuator name plate

[2] Actuator controls name plate
[3] Motor name plate
[4] Additional plate, e.g. KKS plate (Power Plant Classification System)
Actuator name plate

Figure 2: Actuator name plate (example)
(= manufacturer logo); (= CE mark)

[1] Name of manufacturer
[2] Address of manufacturer
[3] Type designation
[4] Order number
[5] Serial number
[6] Speed
[7] Torque range in direction CLOSE
[8] Torque range in direction OPEN
[9] Type of lubricant
[10] Permissible ambient temperature
[11] Can be assigned as an option upon customer request
[12] Enclosure protection
[13] Data Matrix code
8
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
AM 01.1/AM 02.1 Identification
Actuator controls name plate

Figure 3: Actuator controls name plate
(= manufacturer logo)
[1] Type designation
[2] Order number
[3] Serial number
[4] Actuator terminal plan
[5] Wiring diagram for controls
[6] Mains voltage
[7] AUMA power class switchgear
[8] Permissible ambient temperature
[10] Control
Motor name plate

Figure 4: Motor name plate (example)
(= manufacturer logo); (= CE mark)

[1] Motor type
[2] Motor article number
[3] Serial number
[4] Current type, mains voltage
[5] Rated power
[6] Rated current
[7] Type of duty
[9] Motor protection (temperature protection)
[10] Insulation class
[11] Speed
[12] Power factor cos phi
[13] Mains frequency
9
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
Identification AM 01.1/AM 02.1
Descriptions referring to name plate indications

Type designation Figure 5: Type designation (example)
1. Type and size of actuator

2. Flange size
Type and size
These instructions apply to the following devices types and sizes:
● Type SA = Multi-turn actuators for open-close duty
Sizes: SA 07.2, 07.6, 10.2, 14.2, 14.6, 16.2
● Type SAR = Multi-turn actuators for modulating duty
Sizes: 07.2, 07.6, 10.2, 14.2, 14.6, 16.2
● Type AM = AUMA MATIC actuator controls
Sizes: 01.1, 02.1
Order number The product can be identified using this number and the technical data as well as
order-related data pertaining to the device can be requested.
Please always state this number for any product inquiries.
On the Internet at http://www.auma.com > Service & Support >myAUMA, we offer
a service allowing authorised users to download order-related documents such as
wiring diagrams and technical data (both in German and English), inspection certificate
and the operation instructions when entering the order number.
Actuator serial number Table 1:

Description of serial number (with example 0516MD12345)
05 16 MD12345
05 Positions 1+2: Assembly in week = week 05
16 Positions 3+4: Year of manufacture = 2016
MD12345 Internal number for unambiguous product identification
AUMA power class for The switchgear used in the actuator controls (reversing contactors/thyristors) are
switchgear classified according to AUMA power classes (e.g. A1, B1, ....). The power class
defines the max. permissible rated power (of the motor) the switchgear has been
designed for. The rated power (nominal power) of the actuator motor is indicated in
kW on the motor name plate. For the assignment of the AUMA power classes to the
nominal power of the motor types, refer to the separate electrical data sheets.
For switchgear without assignment to any power classes, the actuator controls name
plate does not indicate the power class but the max. rated power in kW.
Control Table 2:
Control examples (indications on actuator controls name plate)
Input signal Description
24 V DC Control voltage 24 V DC for OPEN-CLOSE control via digital inputs (OPEN,
STOP, CLOSE)
48 V DC Control voltage 48 V DC OPEN-CLOSE control via digital inputs (OPEN,
STOP, CLOSE)
60 V DC Control voltage 60 V DC OPEN-CLOSE control via digital inputs (OPEN,
STOP, CLOSE)
115 V AC Control voltage 115 V AC for OPEN-CLOSE control via digital inputs (OPEN,
STOP, CLOSE)
0/4 – 20 mA Input current for setpoint control via analogue input
10
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
AM 01.1/AM 02.1 Identification
Data Matrix code When registered as authorised user, you may use our AUMA Assistant App to scan
the Data Matrix code and directly access the order-related product documents without
having to enter order number or serial number.
Figure 6: Link to AUMA Assistant App:
For further Service & Support, software/apps/... refer to www.auma.com.

2.2. Short description
Multi-turn actuator Definition in compliance with EN 15714-2/EN ISO 5210:

A multi-turn actuator is an actuator which transmits torque to a valve for at least one
full revolution. It is capable of withstanding thrust.
AUMA multi-turn actuators SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 are driven by
an electric motor and are capable of withstanding thrust in combination with output
drive type A. For manual operation, a handwheel is provided. Switching off in end
positions may be either by limit or torque seating. Actuator controls are required to
operate or process the actuator signals.
Actuator controls AM 01.1/AM 02.1 actuator controls are used to operate AUMA actuators and are
supplied ready for use. The actuator controls may be mounted directly to the actuator
or separately on a wall bracket. The functions of AM 01.1/AM 02.1 actuator controls
include standard valve control in OPEN-CLOSE duty, position indications and different
signals right through to position control (option).
Local controls Operation (via push-buttons), setting and indication can be performed directly at the
actuator controls (contents of these instructions).
11
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
Transport, storage and packaging AM 01.1/AM 02.1
3. Transport, storage and packaging

3.1. Transport
For transport to place of installation, use sturdy packaging.
Hovering load!
Risk of death or serious injury.
→ Do NOT stand below hovering load.
→ Attach ropes or hooks for the purpose of lifting by hoist only to housing and NOT
to handwheel.
→ Actuators mounted on valves: Attach ropes or hooks for the purpose of lifting
by hoist to valve and NOT to actuator.
→ Actuators mounted to gearboxes: Attach ropes or hooks for the purpose of lifting
by hoist only to the gearbox using eyebolts and NOT to the actuator.
→ Actuators mounted to controls: Attach ropes or hooks for the purpose of lifting
by hoist only to the actuator and NOT to the controls.
→ Respect total weight of combination (actuator, actuator controls, gearbox, valve)
→ Secure load against falling down, sliding or tilting.
→ Perform lift trial at low height to eliminate any potential danger e.g. by tilting.
Figure 7: Example: Lifting the actuator
Table 3:
Weight of AM 01.1/AM 02.1 actuator controls
Electrical connection Weight approx. [kg]
AUMA plug/socket connector with screw-type connection 7
Table 4:
Weights for multi-turn actuators SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2
with 3-phase AC motors
Type designation Motor type1) Weight2)
Actuator approx. [kg]
SA 07.2/ VD... 19
SAR 07.2 AD... 20
SA 07.6/ VD... 20
SAR 07.6 AD... 21
12
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
AM 01.1/AM 02.1 Transport, storage and packaging
with 3-phase AC motors
SA 10.2/ VD... 22
SAR 10.2 AD... 25
SA 14.2/ VD... 44
SAR 14.2 AD... 48
SA 14.6/ VD... 46
SAR 14.6 AD... 53
SA 16.2/ VD... 67
SAR 16.2 AD... 83
1) Refer to motor name plate

2) Indicated weight includes AUMA NORM multi-turn actuator with 3-phase AC motor, electrical con-
nection in standard version, output drive type B1 and handwheel. For other output drive types, heed
additional weights.
Table 5:
With 1-phase AC motors
SA 07.2/ VB... 21
SAR 07.2 VE... 21
AE... 28
SA 07.6/ VB... 21
SAR 07.6 VE... 25
AE... 28
AC... 37
SA 10.2/ VE...48-4... 28
SAR 10.2 VE...48-2... 31
AC... 56-4... 40
AC... 56-2... 43
SA 14.2/ VE... 59
SAR 14.2 VC... 61
AC... 63
SA 14.6/ VE... 63
SAR 14.6 VC... 66

2) Indicated weight includes AUMA NORM multi-turn actuator with 1-phase AC motor, electrical con-
nection in standard version, output drive type B1 and handwheel. For other output drive types, heed
additional weights.
Table 6:
With DC motors
SA 07.2/ FN... 63-... 29
SAR 07.2 FN... 71-... 32
SA 07.6/ FN... 63-... 30
SAR 07.6 FN... 80-... 44
13
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
Transport, storage and packaging AM 01.1/AM 02.1
With DC motors
SA 10.2/ FN... 63-... 33
SAR 10.2 FN... 71-... 36
FN... 90-... 56
SA 14.2/ FN... 71-... / FN... 80-... 68
SAR 14.2 FN... 90-... 100
SA 14.6/ FN... 80-... / FN... 90-... 76
SAR 14.6 FN... 112-... 122
SA 16.2/ FN... 100-... 123
SAR 16.2

2) Indicated weight includes AUMA NORM multi-turn actuator with DC motor, electrical connection in
standard version, output drive type B1 and handwheel. For other output drive types, heed additional
weights.
Table 7:
Weights for output drive type A 07.2 – A 16.2
Type designation Flange size [kg]
A 07.2 F07 1.1
A 10.2 F10 2.8
A 14.2 F14 6.8
A 16.2 F16 11.7
Table 8:
Weights for output drive type AF 07.2 – AF 16.2
Type designation Flange size [kg]
AF 07.2 F10 5.2
AF 07.6 F10 5.2
AF 10.2 F10 5.5
AF 14.2 F14 13.7
AF 16.2 F16 23
3.2. Storage
Danger of corrosion due to inappropriate storage!

→ Store in a well-ventilated, dry room.
→ Protect against floor dampness by storage on a shelf or on a wooden pallet.
→ Cover to protect against dust and dirt.
→ Apply suitable corrosion protection agent to uncoated surfaces.
Damage due to excessively low storage temperatures!

→ AUMA MATIC actuator controls may NOT be stored below –40 °C
Long-term storage For long-term storage (more than 6 months), observe the following points:
1. Prior to storage:
Protect uncoated surfaces, in particular the output drive parts and mounting
surface, with long-term corrosion protection agent.
14
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
AM 01.1/AM 02.1 Transport, storage and packaging
2. At an interval of approx. 6 months:

Check for corrosion. If first signs of corrosion show, apply new corrosion protec-
tion.
3.3. Packaging
Our products are protected by special packaging for transport when leaving the
factory. The packaging consists of environmentally friendly materials which can easily
be separated and recycled. We use the following packaging materials: wood,
cardboard, paper, and PE foil. For the disposal of the packaging material, we
recommend recycling and collection centres.
15
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
Assembly AM 01.1/AM 02.1
4. Assembly
4.1. Mounting position
The product described in this document can be operated in any mounting position.
Restriction: When using oil instead of grease within the actuator gear housing, the
hollow shaft mounting position must be perpendicular, with the flange pointing
downward. The type of lubricant used is indicated on the actuator name plate (short
designation F...= grease; O...= oil).
4.2. Handwheel fitting

Information For transport reason, handwheels with a diameter of 400 mm and larger are supplied
separately within the scope of delivery.
Figure 8: Handwheel
[1] Spacer
[2] Input shaft
[3] Handwheel
[4] Retaining ring
1. If required, fit spacer [1] on input shaft [2].

2. Slip handwheel [3] onto input shaft.
3. Secure handwheel [3] using the retaining ring [4] supplied.
Information The retaining ring [4] (together with these operation instructions) is stored in a
weatherproof bag, which is attached to the device prior to delivery.
4.3. Multi-turn actuator: mount to valve/gearbox
Danger of corrosion due to damage to paint finish and condensation!

→ Touch up damage to paint finish after work on the device.
→ After mounting, connect the device immediately to electrical mains to ensure
that heater minimises condensation.
4.3.1. Output drive type A

Application ● Output drive for rising, non-rotating valve stem
● Capable of withstanding thrust
16
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
AM 01.1/AM 02.1 Assembly
Design Output mounting flange [1] with axial bearing stem nut [2] form one unit. Torque is
transmitted to valve stem [3] via stem nut [2].
Figure 9: Design of output drive type A
[1] Output mounting flange

[2] Stem nut with dog coupling
[3] Valve stem
Information To adapt the actuators to available output drive types A with flanges F10 and F14
(year of manufacture: 2009 and earlier), an adapter is required. The adapter can be
ordered from AUMA.
4.3.1.1. Stem nut: finish machining
✔ This working step is only required if stem nut is supplied unbored or with pilot
bore.
Figure 10: Output drive type A
[1] Stem nut

[2] Axial needle roller bearing
[2.1] Axial bearing washer
[2.2] Axial needle roller and cage assembly
[3] Spigot ring
1. Remove spigot ring [3] from output drive.

2. Remove stem nut [1] together with axial needle roller bearings [2].
17
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
3. Remove axial bearing washers [2.1] and axial needle roller and cage assemblies
[2.2] from stem nut [1].
4. Drill and bore stem nut [1] and cut thread.
Information: When fixing in the chuck, make sure stem nut runs true!
5. Clean the machined stem nut [1].
6. Apply sufficient Lithium soap EP multi-purpose grease to axial needle roller and
cage assemblies [2.2] and axial bearing washers [2.1], ensuring that all hollow
spaces are filled with grease.
7. Place greased axial needle roller and cage assemblies [2.2] and axial bearing
washers [2.1] onto stem nut [1].
8. Re-insert stem nut [1] with bearings [2] into output drive.
Information: Ensure that dogs or splines are placed correctly in the keyway of
the hollow shaft.
9. Screw in spigot ring [3] until it is firm against the shoulder.
4.3.1.2. Multi-turn actuator (with output drive type A): mount to valve
Figure 11: Assembly of output drive type A
[1] Valve stem

[2] Output drive type A
[3] Screws to actuator
[4] Valve flange
[5] Screws to output drive
1. If the output drive type A is already mounted to the multi-turn actuator: Loosen
screws [3] and remove output drive type A [2].
2. Check if the flange of output drive type A matches the valve flange [4].
3. Apply a small quantity of grease to the valve stem [1].
4. Place output drive type A on valve stem and turn until it is flush on the valve
flange.
5. Turn output drive type A until alignment of the fixing holes.
6. Screw in fastening screws [5], however do not completely tighten.
7. Fit multi-turn actuator on the valve stem so that the stem nut dogs engage into
the output drive sleeve.
➥ The flanges are flush with each other if properly engaged.
8. Adjust multi-turn actuator until alignment of the fixing holes.
9. Fasten multi-turn actuator with screws [3].
18
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
10. Fasten screws [3] crosswise with a torque according to table.

Table 9:
Tightening torques for screws
Threads Tightening torque [Nm]
Strength class A2-80/A4–80
M6 10
M8 24
M10 48
M12 82
M16 200
M20 392
11. Turn multi-turn actuator with handwheel in direction OPEN until valve flange
and output drive A are firmly placed together.
12. Tighten fastening screws [5] between valve and output drive type A crosswise
applying a torque according to table.
4.4. Output drive types B and E
Application ● For rotating, non-rising valve stem
● Not capable of withstanding thrust
Design Connection between hollow shaft and valve or gearbox via output drive sleeve fixed
to the hollow shaft of the multi-turn actuator via retaining ring.
When exchanging the output drive sleeve, later retrofitting to a different output drive
type is possible
● Output drive types B and E: Output drive sleeve with bore according to DIN
3210
● Output drive types B1 – B4: Output drive sleeve with bore according to EN ISO
5210
19
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
Figure 12: Output drive type B
[1] Flange multi-turn actuator (e.g. F07)

[2] Hollow shaft
[3] Output drive sleeve (illustration examples)
[3] B/B1/B2 and [3]* B3/B4/E, respectively with bore and keyway
[4] Gearbox/valve shaft with parallel key
Information Spigot at valve flanges should be loose fit.
4.4.1. Multi-turn actuator with output drive types B: mount to valve/gearbox
Figure 13: Mounting output drive types B
[1] Multi-turn actuator

[2] Valve/gearbox
[3] Valve/gearbox shaft
1. Check if mounting flanges fit together.

2. Check if output drive of multi-turn actuator [1] matches the output drive of
valve/gearbox or valve/gearbox valve shaft [2/3].
3. Apply a small quantity of grease to the valve or gearbox shaft [3].
4. Fit multi-turn actuator [1].
Information: Ensure that the spigot fits uniformly in the recess and that the
mounting faces are in complete contact.
20
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
5. Fasten multi-turn actuator with screws according to table.

Information: We recommend applying liquid thread sealing material to the
screws to avoid contact corrosion.
6. Fasten screws crosswise to a torque according to table.
Table 10:
Tightening torques for screws
Threads Tightening torque [Nm]
Strength class A2-80/A4–80
M6 10
M8 24
M10 48
M12 82
M16 200
M20 392
4.5. Accessories for assembly
4.5.1. Stem protection tube for rising valve stem

Figure 14: Assembly of the stem protection tube
[1] Protective cap for stem protection tube (fitted)

[1]* Option: Protective cap made of steel (screwed)
[2] Stem protection tube
[3] V-seal
1. Seal all threads with hemp, Teflon tape, or thread sealing material.
21
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
2. Screw stem protection tube [2] into thread and tighten it firmly.
Information: For stem protection tubes made of two or more segments, all
parts have to be thoroughly screwed together.
Figure 15: Protection tube made of segments with threaded sleeves (>900 mm)
[2] Segment of stem protection tube

[3] V-seal
[4] Threaded sleeve
3. Push down the sealing ring [3] onto the housing.
Information: For mounting segments, push down seals of segments down to
the sleeve (connecting piece).
4. Check whether protective cap [1] for stem protection tube is available, in perfect
condition and tightly placed on or screwed to the tube.
Risk of bending or oscillation of protection tubes exceeding a length of 2 m!

Risk of damage at stem and/or protection tube.
→ Secure protection tubes exceeding 2 m by an appropriate support.
4.6. Mounting positions of local controls
The mounting position of the local controls is designed according to the order. If,
after mounting the actuator to the valve or the gearbox on site, the local controls are
in an unfavourable position, the mounting position can be changed at a later date.
Four mounting positions shifted by respectively 90° are possible.
Figure 16: Mounting positions
22
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
4.6.1. Mounting positions: modify
Hazardous voltage!
Risk of electric shock.
→ Disconnect device from the mains before opening.
1. Loosen screws and remove local controls.

2. Loosen 3 screws of the board, turn board to the new position and fasten the
screws.
3. Check whether O-ring is in good condition, correctly insert O-ring.
4. Turn local controls into new position and re-place.
Cable damage due to twisting or pinching!

Risk of functional failures.
→ Turn local controls by a maximum of 180°.
→ Carefully assemble local controls to avoid pinching the cables.
5. Fasten screws evenly crosswise.
23
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
Electrical connection AM 01.1/AM 02.1
5. Electrical connection
5.1. Basic information
Danger due to incorrect electrical connection

Failure to observe this warning can result in death, serious injury, or property damage.
→ The electrical connection must be carried out exclusively by suitably qualified
personnel.
→ Prior to connection, observe basic information contained in this chapter.
→ After connection but prior to applying the voltage, observe the <Commissioning>
and <Test run> chapters.
Wiring diagram/terminal The pertaining wiring diagram/terminal plan (in German or English) is attached to
plan the device in a weather-proof bag, together with these operation instructions. It can
also be requested from AUMA (state order number, refer to name plate) or
downloaded directly from the Internet (http://www.auma.com).
Permissible networks Actuator controls (actuators) are suitable for use in TN and TT networks with directly
(supply networks) earthed star point for mains voltage up to maximum 690 V AC. Use in IT networks
for nominal voltages up to maximum 600 V AC are permissible. For IT network, a
suitable, approved insulation monitor measuring the pulse code is required.
Current type, mains Type of current, mains voltage and mains frequency must match the data on the
voltage, mains fre- actuator controls and motor name plates. Also refer to chapter <Identification>/<Name
quency plate>.
Figure 17: Motor name plate (example)
[1] Type of current

[2] Mains voltage
[3] Mains frequency (for 3-phase and 1-phase AC motors)
External supply of the If electronics is supplied externally with 24 V DC, the power supply is smoothed via
electronics an internal 1,000 µF capacitor). When selecting the power supply, care must be
taken to consider the capacitor inrush current upon powering up the unit.
Protection and sizing on For short-circuit protection and for disconnecting the actuator from the mains, fuses
site and disconnect switches have to be provided by the customer.
The current values for sizing the protection can be derived from the current
consumption of the motor (refer to motor name plate) plus the current consumption
of actuator controls.
We recommend adapting the switchgear sizing to the max. current (Imax) and selecting
and setting the overcurrent protection device in compliance with the indications in
the electrical data sheet.
24
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
AM 01.1/AM 02.1 Electrical connection
Table 11:
Current consumption controls
Mains voltage Max. current consumption
100 to 120 V AC (±10 %) 575 mA
208 to 240 V AC (±10 %) 275 mA
380 to 500 V AC (±10 %) 160 mA
24 V DC (+20 %/-15 %) and AC motor 500 mA
Table 12:
Maximum permissible protection
Switchgear Rated power max. protection
(switchgear with power class)1)
Reversing contactor A1 up to 1.5 kW 16 A (gL/gG)
Reversing contactor A2 up to 7.5 kW 32 A (gL/gG)
Reversing contactor A3 up to 15 kW 63 A (gL/gG)
Thyristor B1 up to 1.5 kW 16 A (g/R) I²t<1,500A²s
Thyristor B2 up to 3 kW 32 A (g/R) I²t<1,500A²s
Thyristor B3 up to 5.5 kW 63 A (g/R) I²t<5,000A²s
1) The AUMA power class (A1, B1, ...) is indicated on the actuator controls name plate
Consider the motor starting current (IA) (refer to electrical data sheet) when selecting
the circuit breaker. We recommend tripping characteristics D or K for circuit breakers
in accordance with IEC 60947-2. For controls with thyristors, we recommend safety
fuses instead of circuit breakers.
We recommend refraining from using residual current devices (RCD). However, if
an RCD is used within the mains, the residual current device must be of type B.
If actuator controls are mounted separately from actuator (actuator controls on wall
bracket): Consider length and cross section of connecting cable when defining the
protection required.
Potential of customer All input signals (control inputs) must be supplied with the same potential.
connections All output signals (status signals) must be supplied with the same potential.
Safety standards Safety measures and safety equipment must comply with the respectively valid
national on site specifications. All externally connected devices shall comply with
the relevant safety standards for the place of installation.
Connecting cables ● We recommend using connecting cables and connecting terminals according
to rated current (IN) (refer to motor name plate or electrical data sheet).
● For device insulation, appropriate (voltage-proof) cables must be used. Specify
cables for the highest occurring rated voltage.
● Use connecting cable with appropriate minimum rated temperature.
● For connecting cables exposed to UV radiation (outdoor installation), use UV
resistant cables.
● For the connection of position transmitters, screened cables must be used.
Cable installation in ac- Signal and fieldbus cables are susceptible to interference. Motor cables are
cordance with EMC interference sources.
● Lay cables being susceptible to interference or sources of interference at the
highest possible distance from each other.
● The interference immunity of signal and fieldbus cables increases if the cables
are laid close to the earth potential.
● If possible, avoid laying long cables and make sure that they are installed in
areas being subject to low interference.
25
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
● Avoid parallel paths with little cable distance of cables being either susceptible
to interference or interference sources.
5.2. Electrical connection S/SH (AUMA plug/socket connector)
Figure 18: S and SH electrical connection
[1] Cover
[2] Socket carrier with screw-type terminals
Short description Plug-in electrical connection with screw-type terminals for power and control contacts.
Control contacts also available as crimp-type connection as an option.
S version (standard) with three cable entries. SH version (enlarged) with additional
cable entries. For cable connection, remove the AUMA plug/socket connector and
the socket carrier from cover.
Technical data Table 13:
Electrical connection via AUMA plug/socket connector
Power contacts Control contacts
No. of contacts max. 6 (3 equipped) + protective 50 pins/sockets
earth conductor (PE)
Designation U1, V1, W1, U2, V2, W2, PE 1 to 50
Connection voltage max. 750 V 250 V
Rated current max. 25 A 16 A
Type of customer connection Screw connection Screw connection, crimp-type (option)
2 2
Connection diameter max. 6 mm (flexible) 2.5 mm
2
10 mm (solid) (flexible or solid)
Information For some special motors, the connection of the power terminals (U1, V1, W1, U2,
V2, W2) is not performed via the AUMA plug/socket connector but via a terminal
board directly at the motor.
26
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
5.2.1. Terminal compartment : open
Figure 19: Open terminal compartment
[1] Cover (figure shows S version)

[2] Screws for cover
[3] O-ring
[4] Screws for socket carrier
[5] Socket carrier
[6] Cable entry
[7] Blanking plugs
[8] Cable gland (not included in delivery)
Hazardous voltage!
1. Loosen screws [2] and remove cover [1].

2. Loosen screws [4] and remove socket carrier [5] from cover [1].
3. Insert cable glands [8] suitable for connecting cables.
➥ The enclosure protection IP… stated on the name plate is only ensured if suit-
able cable glands are used.
Figure 20: Example: Name plate for enclosure protection IP68
4. Seal unused cable entries [6] with suitable blanking plugs [7].
27
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
5.2.2. Cable connection
Table 14:
Terminal cross sections and terminal tightening torques
Designation Terminal cross sections Tightening torques
2
Power contacts 1.0 – 6 mm (flexible) 1.2 – 1.5 Nm
2
(U1, V1, W1, U2, V2, W2) 1.5 – 10 mm (solid)
2
Protective earth connection (PE) 1.0 – 6 mm (flexible) with ring lugs 1.2 – 2.2 Nm
2
1.5 – 10 mm (solid) with loops
2
Control contacts 0.25 – 2.5 mm (flexible) 0.5 – 0.7 Nm
2
(1 to 50) 0.34 – 2.5 mm (solid)
1. Remove cable sheathing.

2. Insert the wires into the cable glands.
3. Fasten cable glands with the specified torque to ensure required enclosure
protection.
4. Strip wires.
→ Controls approx. 6 mm, motor approx. 10 mm
5. For flexible cables: Use wire end sleeves according to DIN 46228.
6. Connect cables according to order-related wiring diagram.
In case of a fault: Hazardous voltage while protective earth conductor is NOT

connected!
→ Connect all protective earth conductors.
→ Connect PE connection to external protective earth conductor of connecting
cables.
→ Start running the device only after having connected the protective earth con-
ductor.
7. Tighten PE conductors firmly to PE connection using ring lugs (flexible cables)

or loops (solid cables).
Figure 21: Protective earthing
[1] Socket carrier

[2] Screw
[3] Washer
[4] Lock washer
[5] Protective earth with ring lugs/loops
[6] Protective earthing, symbol:
8. For shielded cables: Link the cable shield end via the cable gland to the housing
(earthing).
28
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
5.2.3. Terminal compartment : close
Figure 22: Close terminal compartment
[1] Cover (figure shows S version)

[2] Screws for cover
[3] O-ring
[4] Screws for socket carrier
[5] Socket carrier
[6] Cable gland (not included in delivery)
[7] Blanking plug
Short-circuit due to pinching of cables!

Risk of electric shock and functional failures.
→ Carefully fit socket carrier to avoid pinching the cables.
1. Insert the socket carrier [5] into the cover [1] and fasten with screws [4].
2. Clean sealing faces of cover [1] and housing.
3. Check whether O-ring [3] is in good condition, replace if damaged.
4. Apply a thin film of non-acidic grease (e.g. petroleum jelly) to the O-ring and
insert it correctly.
5. Fit cover [1] and fasten screws [2] evenly crosswise.
6. Fasten cable glands and blanking plugs applying the specified torque to ensure
the required enclosure protection.
29
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
5.3. Accessories for electrical connection

5.3.1. Actuator controls on wall bracket
Figure 23: Setup with wall bracket (example with S electrical connection)
[1] Wall bracket

[2] Connecting cables
[3] Electrical connection of wall bracket (XM)
[4] Electrical connection of actuator (XA)
[5] Electrical connection of actuator controls (XK) - customer plug
Application The wall bracket allows separate mounting of actuator controls and actuator.
● If access to the mounted actuator is restricted.,
● If the actuator is subjected to high temperatures.
● In case of heavy vibration of the valve.
Information on installation with wall bracket
● The permissible cable length between actuator controls on wall bracket and
the actuator amounts to 100 m maximum.
● We recommend using an AUMA cable set "LSW".
● If the actuator is equipped with a position transmitter (EWG, RWG, potentiomet-
er):
- Use suitable flexible and screened connecting cables.
- Earth cable shield at both ends.
● When using connecting cables, e.g. of the heater or switch, requiring direct
wiring from the actuator to the XK customer plug (XA-XM-XK, refer to wiring
diagram), these connecting cables must be subject to an insulation test in
compliance with EN 50178. Connecting cables of position transmitters (EWG,
RWG, IWG, potentiometer) do not belong to this group. They may not be sub-
jected to an insulation test.
30
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
5.3.2. Parking frame

Figure 24: Parking frame, example with S plug/socket connector and cover
Application Parking frame for safe storage of a disconnected plug or cover.

For protection against touching the bare contacts and against environmental
influences.
5.3.3. DS intermediate frame for double sealing
Figure 25: Electrical connection with DS intermediate frame
[1] Electrical connection

[2] DS intermediate frame
Application When removing the electrical connection or due to leaky cable glands, there is a
potential risk of ingress of dust and water into the housing. This is prevented
effectively by inserting the double sealed intermediate frame [2] between the
plug/socket connector [1] and the housing of the device. The enclosure protection
of the device (IP68) will not be affected, even if the electrical connection [1] is
removed.
31
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
5.3.4. External earth connection

Figure 26: Earth connection for multi-turn actuator
Application External earth connection (U-bracket) for connection to equipotential compensation.
Table 15:
Terminal cross sections and earth connection tightening torques
Conductor type Terminal cross sections Tightening torques
Solid wire and stranded 2.5 mm² to 6 mm² 3 – 4 Nm
Fine stranded 1.5 mm² to 4 mm² 3 – 4 Nm
For fine stranded (flexible) wires, connection is made via cable lugs/ring terminals. When connecting
two individual wires with a U-bracket, cross sections have to be identical.
32
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
AM 01.1/AM 02.1 Operation
6. Operation
6.1. Manual operation

For purposes of setting and commissioning, in case of motor or power failure, the
actuator may be operated manually. Manual operation is engaged by an internal
change-over mechanism.
6.1.1. Engage manual operation
Damage at the motor coupling due to faulty operation!

→ Engage manual operation only during motor standstill.
1. Press push button.

Figure 27: Engage manual operation
2. Turn handwheel in desired direction.

→ To close the valve, turn handwheel clockwise:
➥ Drive shaft (valve) turns clockwise in direction CLOSE.
Information To protect the valve, an overload protection is available as option for manual opera-
tion. If the torque applied at the handwheel exceeds a certain value (refer to order-
related technical data sheet), the shear pins will rupture and thus protect the valve
from damage. The handwheel can no longer transmit the torque (= handwheel is
spinning). Motor operation is still possible.
In case of shear pin rupture due to overload, we recommend replacing the safety
hub.
Figure 28: Handwheel without/with overload protection
[1] Handwheel without overload protection (standard)

[2] Handwheel with overload protection/safety hub (option)
6.1.2. Manual operation: disengage
Manual operation is automatically disengaged when motor is started again. The

handwheel does not rotate during motor operation.
33
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
Operation AM 01.1/AM 02.1
6.2. Motor operation

Perform all commissioning settings and the test run prior to motor operation.
6.2.1. Local operation

The local operation of the actuator is performed using the push buttons of the local
controls.
Figure 29: Local controls
[1] Push button for operation command in direction OPEN

[2] Push button Stop
[3] Push button for operation command in direction CLOSE
[4] Selector switch
Hot surfaces, e.g. possibly caused by high ambient temperatures or strong

direct sunlight!
Danger of burns
→ Verify surface temperature and wear protective gloves.
→ Set selector switch [4] to position Local control (LOCAL).
➥ The actuator can now be operated using the push buttons [1 – 3]:
- Run actuator in direction OPEN: Press push button [1] .
- Stop actuator: Press push button [2] Stop.
- Run actuator in direction CLOSE: Press push button [3] .
Information The OPEN - CLOSE operation commands can be given either in push-to-run operation
mode or in self-retaining mode. In self-retaining mode, the actuator runs to the defined
end position after pressing the button, unless another command has been received
beforehand.
34
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
AM 01.1/AM 02.1 Operation
6.2.2. Actuator operation from remote
→ Set selector switch to position Remote control (REMOTE).
➥ Now, it is possible to operate the actuator via remote control, via operation
commands (OPEN, STOP, CLOSE) or analogue setpoints (e.g. 0 – 20 mA).
Behaviour in modulating duty for version with positioner:
In case of signal loss of setpoint E1 or actual value E2, the actuator moves to a
preset position. The following reactions are possible:
● Fail as is: Actuator stops immediately and remains in this position.
● Fail close: Actuator moves the valve to end position CLOSED.
● Fail open: Actuator moves the valve to end position OPEN.
The behaviour on loss of signal can be set via a switch in the controls.
35
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
Indications AM 01.1/AM 02.1
7. Indications
7.1. Indication lights
Figure 30: Local controls with indication lights
[1] illuminated (default: green): End position OPEN reached

[2] illuminated (default: red): Collective fault signal
[3] illuminated (default: yellow): End position CLOSED reached
Information The three indication lights can be provided in different colours (deviating from the
standard).
Collective fault signal The collective fault signal [2] appears if one of the following events occurs (default
configuration):
● Torque fault: The set torque was exceeded before reaching an end position.
(This signal can be activated/deactivated via a switch in the controls.)
● Thermal fault: Motor protection has tripped, i.e. the motor is overheated.
● Phase failure: One phase is missing (3-ph AC motors only).
● PTC tripping device: Test complete
Running indication If the actuator is equipped with a blinker transmitter (wiring diagram designation:
S5), indication lights [1] and [3] can be used as running indication. The running
indication can be activated/deactivated via a switch in the controls. If the running
indication is active, the respective indication light blinks during operation.
7.2. Optional indications
7.2.1. Mechanical position indication via indicator mark

Figure 31: Mechanical position indicator
[1] End position OPEN reached

[2] End position CLOSED reached
[3] Indicator mark at cover
36
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
AM 01.1/AM 02.1 Indications
Characteristics ● Independent of power supply

● Used as running indication: Indicator disc rotates during actuator operation and
continuously indicates the valve position
(For “clockwise closing version”, the symbols / rotate in counterclockwise
direction for operation in direction CLOSE)
● Indicates that end positions (OPEN/CLOSED) have been reached
(Symbols (OPEN)/ (CLOSED) point to the indicator mark at cover)
37
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
Signals (output signals) AM 01.1/AM 02.1
8. Signals (output signals)

8.1. Status signals via output contacts (digital outputs)
The output contacts can be used to indicate operation modes of the actuator or the
actuator controls as binary signals.
The signals are assigned according to the order. Example:
Output contact open = end position CLOSED not reached
Output contact closed = end position CLOSED reached
Collective fault signal Switches: 1 NC and 1 NO (standard)

Designation in the wiring diagram: K9
The collective fault signal appears if one of the following events occurs (default
configuration):
● Torque fault: The set torque was exceeded before reaching an end position.
(This signal can be activated/deactivated via a switch in the actuator controls.)
● Thermal fault: Motor protection has tripped, i.e. the motor is overheated.
● Phase failure: One phase is missing (3-ph AC motors only).
● PTC tripping device: Test complete
4 output contacts: Switches: 1 NC (standard)

Designation in the wiring diagram: K5, K6, K7, K8
Default configuration:
● K5: Selector switch is in position Remote control (REMOTE).
● K6: Selector switch is in position Local control (LOCAL).
● K7: End position OPEN reached (Limit switch OPEN operated)
● K8: End position CLOSED reached (Limit switch CLOSED operated)
8.2. Optional signals
8.2.1. Analogue signals (analogue outputs)

If the actuator is equipped with a position transmitter (EWG, RWG or potentiometer),
an analogue position feedback signal is available.
Valve position Signal: E2 = 0/4 – 20 mA (galvanically isolated) with EWG or RWG
Designation in the wiring diagram: E2 (actual value)
38
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
AM 01.1/AM 02.1 Commissioning (basic settings)
9. Commissioning (basic settings)

1. Set selector switch to position 0 (OFF).
Information: The selector switch is not a mains switch. When positioned to 0

(OFF), the actuator cannot be operated. The controls' power supply is
maintained.
2. Switch on the power supply.
Information: Please consider the heat-up time for ambient temperatures below
–40 °C.
3. Perform basic settings.
9.1. Heat-up time for low temperature version
Please note that for low temperature versions, the controls require a heat-up time.
This heat-up time applies if both actuators and actuator controls are not live and
have cooled down to ambient temperature. Under these conditions and after
connection to the voltage supply, the following heat-up times must be complied with
prior to commissioning:
For –40 °C = 5 min.
For –60 °C = 40 min.
9.2. Switch compartment: open
The switch compartment must be opened to perform the following settings.
1. Loosen screws [2] and remove cover [1] from the switch compartment.
39
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
Commissioning (basic settings) AM 01.1/AM 02.1
2. If indicator disc [3] is available:

Remove indicator disc [3] using a spanner (as lever).
Information: To avoid damage to paint finish, use spanner in combination with
soft object, e.g. fabric.
9.3. Torque switching: set

Once the set torque is reached, the torque switches will be tripped (overload protection
of the valve).
Information The torque switches may also trip during manual operation.
Valve damage due to excessive tripping torque limit setting!

→ The tripping torque must suit the valve.
→ Only change the setting with the consent of the valve manufacturer.
Figure 32: Torque measuring heads
[1] Torque switching head black in direction CLOSE

[2] Torque switching head white in direction OPEN
[3] Lock screws
[4] Torque dials
1. Loosen both lock screws [3] at the indicator disc.

2. Turn torque dial [4] to set the required torque (1 da Nm = 10 Nm). Example:
- Black torque switching head set to approx. 25 da Nm ≙ 250 Nm for direction
CLOSE
- White torque switching head set to approx. 20 da Nm ≙ 200 Nm for direction
OPEN
3. Fasten lock screws [3] again.
Information: Maximum tightening torque: 0.3 – 0.4 Nm
➥ The torque switch setting is complete.
9.4. Limit switching: set

The limit switching records the travel. When reaching the preset position, switches
are operated.
40
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
Figure 33: Setting elements for limit switching
Black section:
[1] Setting spindle: End position CLOSED
[2] Pointer: End position CLOSED
[3] Mark: End position CLOSED is set
White section:
[4] Setting spindle: End position OPEN
[5] Pointer: End position OPEN
[6] Mark: End position OPEN is set
9.4.1. End position CLOSED (black section): set
1. Engage manual operation.

2. Turn handwheel clockwise until valve is closed.
3. Turn handwheel by approximately half a turn (overrun) in the opposite direction.
4. Press down and turn setting spindle [1] with screw driver in direction of the
arrow and observe the pointer [2]: While a ratchet click is felt and heard, the
pointer [2] moves 90° every time.
5. As soon as the pointer [2] is 90° from mark [3]: Continue turning slowly.
6. As soon as the pointer [2] moves to mark [3]: Stop turning and release setting
spindle.
➥ The end position CLOSED setting is complete.
7. If you override the tripping point inadvertently (ratchet click is heard after the
pointer has snapped): Continue turning the setting spindle in the same direction
and repeat setting process.
9.4.2. End position OPEN (white section): set
1. Engage manual operation.

2. Turn handwheel counterclockwise until valve is open.
3. Turn handwheel by approximately half a turn (overrun) in the opposite direction.
spindle.
➥ The end position OPEN setting is complete.
41
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
9.5. Intermediate positions: set

Actuators equipped with DUO limit switching contain two intermediate position
switches. One intermediate position may be set for each running direction.
Figure 34: Setting elements for limit switching
Black section:
[1] Setting spindle: Running direction CLOSE
[2] Pointer: Running direction CLOSE
[3] Mark: Intermediate position CLOSED is set
White section:
[4] Setting spindle: Running direction OPEN
[5] Pointer: Running direction OPEN
[6] Mark: Intermediate position OPEN is set
Information After 177 turns (control unit for 2 – 500 turns/stroke) or 1,769 turns (control unit for
2 – 5,000 turns/stroke), the intermediate switches release the contact.
9.5.1. Running direction CLOSE (black section): set
1. Move valve in direction CLOSE to desired intermediate position.

2. If you override the tripping point inadvertently: Turn valve into the opposite dir-
ection and approach intermediate position again in direction CLOSE.
Information: Always approach the intermediate position in the same direction
as in later electrical operation.
spindle.
➥ The intermediate position setting in running direction CLOSE is complete.
9.5.2. Running direction OPEN (white section): set
1. Move valve in direction OPEN to desired intermediate position.

2. If you override the tripping point inadvertently: Move valve in opposite direction
and approach intermediate position again in direction OPEN (always approach
the intermediate position in the same direction as in later electrical operation).
42
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
spindle.
➥ The intermediate position setting in running direction OPEN is complete.
9.6. Test run
Only perform test run only once all settings previously described have been
performed.
9.6.1. Direction of rotation at mechanical position indicator: check
Valve damage due to incorrect direction of rotation!

→ If the direction of rotation is wrong, switch off immediately (press STOP).
→ Eliminate cause, i.e. correct phase sequence for cable set wall bracket.
→ Repeat test run.
Information Switch off before reaching the end position.

1. Move actuator manually to intermediate position or to sufficient distance from
end position.
2. Switch on actuator in direction CLOSE and observe the direction of rotation on
the mechanical position indication:
→ For mechanical position indication via indicator mark: (not self-adjust-
ing)
➥ The direction of rotation is correct if the actuator operation in direction
CLOSE and the symbols ( / ) turn counterclockwise:
Figure 35: Direction of rotation / (for “clockwise closing version”)
9.6.2. Direction of rotation at hollow shaft/stem: check
Valve damage due to incorrect direction of rotation!

→ If the direction of rotation is wrong, switch off immediately (press STOP).
→ Eliminate cause, i.e. correct phase sequence for cable set wall bracket.
→ Repeat test run.
Information Switch off before reaching the end position.
43
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
1. Move actuator manually to intermediate position or to sufficient distance from

end position.
2. Unscrew threaded plug [1] and seal [2] or protective cap for stem protection
tube [4].
3. Switch on actuator in direction CLOSE and observe direction of rotation at hollow
shaft [3] or stem [5]:
➥ The direction of rotation is correct if the actuator moves in direction CLOSE
and the hollow shaft in clockwise direction, or the stem moves downward.
Figure 36: Hollow shaft/stem movement (for “clockwise closing”)
[1] Threaded plug

[2] Seal
[3] Hollow shaft
[4] Protective cap for stem protection tube
[5] Stem
[6] Stem protection tube
4. Correctly fit/screw on threaded plug [1] and seal [2] or protective cap for stem
protection tube [4], fasten thread.
9.6.3. Limit switching: check
1. Set selector switch to position Local control (LOCAL).
2. Operate actuator using push buttons OPEN, STOP, CLOSE.

➥ The limit switching is set correctly if (default indication):
- the yellow indication light is illuminated in end position CLOSED
- the green indication light is illuminated in end position OPEN
- the indication lights go out after travelling into the opposite direction.
➥ The limit switching is set incorrectly if:
- the actuator comes to a standstill before reaching the end position
- the red indication light is illuminated (torque fault).
3. If the end position setting is incorrect: Reset limit switching.
4. If the end position setting is correct and no options (e.g. potentiometer, position
transmitter) are available: Close switch compartment.
44
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
9.6.4. PTC tripping device (option): test
1. Turn selector switch to position Test (spring return).
➥ If the PTC tripping device is working properly, the tripping of the motor protection
is signalled via the red "collective fault signal" indication light on the local con-
trols.
2. Turn selector switch to position Reset.
➥ The fault signal is reset if the device is working properly.

3. If no fault signal is initiated: Request AUMA Service for inspection of actuator
controls
9.7. Switch compartment: close
✔ If options (e.g. potentiometer, position transmitter) are available: Only close switch
compartment once all optional equipment has been successfully set.
Danger of corrosion due to damage to paint finish!

1. Clean sealing faces of housing and cover.

Figure 37:
4. Place cover [1] on switch compartment.

5. Fasten screws [2] evenly crosswise.
45
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
Commissioning (optional equipment settings) AM 01.1/AM 02.1
10. Commissioning (optional equipment settings)

10.1. EWG 01.1 electronic position transmitter
EWG 01.1 electronic position transmitter signals the remote position or the valve
position. On the basis of the actual valve position sensed by hall sensor, a current
signal between 0 – 20 mA or 4 – 20 mA is generated.
Technical data Table 16: EWG 01.1
Data 3-wire and 4-wire systems 2-wire system
Output current Ia 0 – 20 mA, 4 – 20 mA 4 – 20 mA
Power supply UV1) 24 V DC (18 – 32 V) 24 V DC (18 – 32 V)
Max. current consumption LED off = 26 mA, LED on = 27 mA 20 mA
Max. load RB 600 Ω (UV – 12 V)/20 mA
Impact of power supply 0.1 %
Load influence 0.1 %
Temperature impact < 0.1 ‰/K
Ambient temperature2) –60 °C to +80 °C
1) Power supply possible via: AC, AM actuator controls or external power supply
2) Depending on temperature range of the actuator: Refer to name plate
Setting elements The EWG is housed in the actuator switch compartment. The switch compartment
must be opened to perform any settings. Refer to <Switch compartment: open>.
All settings are made via the two push buttons [S1] and [S2].
Figure 38: View on control unit when switch compartment is open
[S1] Push button: Set 0/4 mA

[S2] Push button: Set 20 mA
LED Optical aid for setting
[1] Measuring point (+) 0/4 – 20 mA
[2] Measuring point (–) 0/4 – 20 mA
The output current (measuring range 0 – 20 mA) can be checked at measuring points
[1] and [2].
Table 17:
Short overview on push button functions
Push but- Function
tons
[S1] + [S2] → press simultaneously for 5 s: Activate setting mode
[S1] → press in setting mode for 3 s: Set 4 mA
→ press in setting mode for 6 s: Set 0 mA
→ press in operation for 3 s: Switch on/off LED end position signalling.
→ touch in end position: Reduce current value by 0.02 mA
[S2] → press in setting mode for 3 s: Set 20 mA
→ press in operation for 3 s: Switch on/off LED end position signalling.
→ touch in end position: Increase current value by 0.02 mA
46
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
AM 01.1/AM 02.1 Commissioning (optional equipment settings)
10.1.1. Measuring range: set
For measuring range setting, voltage must be applied at the position transmitter.
For output current verification, connect a test device for 0 – 20 mA to measurement
points (+/–) (for 2-wire systems, connecting a test device is imperatively required).
Information ● Both measuring ranges 0/4 – 20 mA and 20 – 0/4 mA (inverse operation) can
be set.
During setting process, the measuring range (normal or inverse operation) is
assigned to the end positions by push button S1/S2 assignment.
● For 2-wire systems, switch off <LED end position signalling> prior to setting the
measuring range.
● Setting mode activation clears the settings in both end positions and sets the
output current to a value of 3.5 mA. After activation, both end values (0/4 mA
and 20 mA) need to be reset.
● In case of inadvertent incorrect adjustment, the settings can always be reset
by renewed activation of the setting mode (simultaneous pressing of [S1] and
[S2]).
Activate setting mode 1. Press both push buttons [S1] and [S2] and hold down for 5 seconds:
➥ By pulsing double flashes, the LED indicates that the setting mode is correctly
activated:
➥ For any other LED flash sequence (single/triple flashing): Refer to <Faults
during commissioning>.
Set measuring range 2. Operate valve in one of the end positions (OPEN/CLOSED).
3. Set desired output current (0/4 mA or 20 mA):
→ for 4 mA: Hold down push button [S1] for approx. 3 seconds,
until LED is blinking slowly .
until LED is blinking fast .
until LED is illuminated .
Information: For 2-wire systems read current values at test device.
4. Operate valve into opposite end position.
➥ The value set in end position (0/4 mA or 20 mA) does not change during travel
in setting mode.
5. Perform setting in the second end position following the same steps.
6. Approach both end positions again to check the setting.
→ If the measuring range cannot be set:
Refer to <Faults during commissioning>.
→ If the current values (0/4/20 mA) are incorrect:
Refer to <Current values: adjust>.
→ If the current value fluctuates (e.g. Between 4.0 – 4.2 mA):
Switch off LED end position signalling.
Refer to <LED end position signalling: switch on/off>.
10.1.2. Current values : adjust
The current values (0/4/20 mA) set in end positions can be adjusted at any time.
Common values are e.g. 0.1 mA (instead of 0 mA) or 4.1 mA (instead 4 mA).
47
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
Information If the current value fluctuates (e.g. between 4.0 – 4.2mA), the <LED end position
signalling> must be switched off for current adjustment.
→ Operate valve in desired end position (OPEN/CLOSED).
→ Reduce current value: Press push button [S1]
(the current is reduced by 0.02 mA every time the push button is
pressed)
→ Increase current value: Press push button [S2]
(the current is increased by 0.02 mA every time the push button is
pressed)
10.1.3. LED end position signalling: switch on/off
The LED behaviour for end position reached can be set as follows: blinking/continuous
illumination or no illumination. During setting mode, end position signalling is switched
on.
Switching on and off 1. Operate valve in one of the end positions (OPEN/CLOSED).
2. Hold down push buttons [S1] or [S2] for approx. 3 seconds.
➥ End position signalling is switched on or off.
Table 18:
LED behaviour when end position signalling is switched on
Set output current LED behaviour in end position
4 mA
LED is blinking slowly
0 mA
LED is blinking fast
20 mA
LED is illuminated
10.2. Potentiometer
The potentiometer is used as travel sensor and records the valve position.
Setting elements The potentiometer is housed in the actuator switch compartment. The switch
compartment must be opened to perform any settings. Refer to <Switch compartment:
open>.
Setting is made via potentiometer [1].
Figure 39: View on control unit
[1] Potentiometer
10.2.1. Potentiometer: set
Information Due to the ratio of the reduction gearing, the complete resistance range/stroke is not
always covered. Therefore, external adjustment (setting potentiometer) must be
provided.
1. Move valve to end position CLOSED.
48
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
AM 01.1/AM 02.1 Commissioning (optional equipment settings)
2. Turn potentiometer [1] clockwise to the stop.

➥ End position CLOSED corresponds to 0 %
➥ End position OPEN corresponds to 100 %
3. Turn potentiometer [1] slightly in opposite direction.
4. Perform fine-tuning of the zero point at external setting potentiometer (for remote
indication).
10.3. RWG electronic position transmitter
The RWG electronic position transmitter records the valve position. On the basis of
the actual position value measured by the potentiometer (travel sensor), it generates
a current signal between 0 – 20 mA or 4 – 20 mA.
Technical data Table 19: RWG 4020
Data 3-wire and 4-wire systems 2-wire system
Output current Ia 0 – 20 mA, 4 – 20 mA 4 – 20 mA
Power supply UV1) 24 V DC (18 – 32 V) 14 V DC + (I x RB), max. 30 V
Max. current consumption 24 mA at 20 mA output current 20 mA
Max. load RB 600 Ω (UV – 14 V)/20 mA
Impact of power supply 0.1 %/V 0.1 %/V
Load influence 0.1 %/(0 – 600 Ω) 0.1 %/100 Ω
Temperature impact < 0.3 ‰/K
Ambient temperature2) –60 °C to +80 °C
Transmitter potentiometer 5 kΩ
1) Power supply possible via: AC, AM actuator controls or external power supply
2) Depending on temperature range of the actuator: Refer to name plate
Setting elements The RWG is housed in the actuator switch compartment. The switch compartment
must be opened to perform any settings. Refer to <Switch compartment: open>.
Setting is made via three potentiometers [1], [2] and [3].
Figure 40: View on control unit when switch compartment is open
[1] Potentiometer (travel sensor)

[2] Potentiometer min. (0/4 mA)
[3] Potentiometer max. (20 mA)
[4] Measuring point (+) 0/4 – 20 mA
[5] Measuring point (–) 0/4 – 20 mA
The output current (measuring range 0 – 20 mA) can be checked at measuring points
[4] and [5].
10.3.1. Measuring range: set
For measuring range setting, voltage must be applied at the position transmitter.
49
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
2. Connect ammeter for 0 – 20 mA to measuring points [4 and 5].

3. Turn potentiometer [1] clockwise to the stop.
4. Turn potentiometer [1] slightly in opposite direction.
5. Turn potentiometer [2] clockwise until output current starts to increase.
6. Turn potentiometer [2] in opposite direction until the following value is reached:
- for 0 – 20 mA approx. 0.1 mA
- for 4 – 20 mA approx. 4.1 mA
➥ This ensures that the signal remains above the dead and live zero point.
7. Move valve to end position OPEN.
8. Set potentiometer [3] to end value 20 mA.
9. Approach end position CLOSED again and check minimum value (0.1 mA or
4.1 mA). If necessary, correct the setting.
Information If the maximum value cannot be reached, the selection of the reduction gearing must
be checked.
10.4. Mechanical position indicator: set
1. Fit indicator disc onto shaft.

3. Turn lower indicator disc until symbol (CLOSED) is in alignment with the
mark on the cover.
4. Move actuator to end position OPEN.

5. Hold lower indicator disc in position and turn upper disc with symbol (OPEN)
until it is in alignment with the mark on the cover.
6. Move valve to end position CLOSED again.

7. Check settings:
If the symbol (CLOSED) is no longer in alignment with mark on the cover:
7.1 Repeat setting procedure.
7.2 Check whether the appropriate reduction gearing has been selected, if
required.
50
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
AM 01.1/AM 02.1 Commissioning – controls settings
11. Commissioning – controls settings

The controls are set in the factory according to the order. The settings only have to
be changed if the device is used for applications other than those specified in the
order. In case the device is equipped with a positioner (option), subsequent setting
may be required.
The following settings are described in these operation instructions:
● Type of seating (limit or torque seating): set
● Push-to-run operation or self-retaining: set
● Running indication (blinker transmitter) (option): activate/deactivate
● Torque fault in collective fault signal: activate/deactivate
● Positioner setting (option)
11.1. Actuator controls: open
Hazardous voltage!
Electrostatic discharge ESD!

Risk of damage to electronic components.
→ Earth both operators and devices.
→ Loosen screws [2] and remove cover [1].
11.2. Type of seating: set
Valve damage due to incorrect setting!

→ The type of seating must suit the valve.
→ Only change the setting with the consent of the valve manufacturer.
The type of seating can be set via two DIP switches on the logic board.
Limit seating
The limit switching is set in such a way that the actuator switches off at the desired
switching points. The torque switching acts as overload protection for the valve.
Torque seating
The torque switching is set to the desired tripping torque. After reaching the tripping
torque, the actuator is turned off.
51
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
Commissioning – controls settings AM 01.1/AM 02.1
The limit seating is used to signal that the limit switching will trip shortly before
reaching the set tripping torque. If this is not the case, either the indication light on
the local controls or the alarm contact K9 (collective fault signal) will signal a fault.
→ Set type of seating for end positions via DIP switches [S1] and [S3].
Figure 41: DIP switches on logic board
[S1] DIP switch for end position CLOSED

[S3] DIP switch for end position OPEN
[1] Position [1] = limit seating
[2] Position [2] = torque seating
11.3. Push-to-run operation or self-retaining: set

Push-to-run operation or self-retaining is set via a DIP switch on the logic board.
Push-to-run operation Actuator only runs in direction OPEN or CLOSE while an operation command is
being received. The actuator stops if the operation command is cancelled.
Self-retaining After receiving an operation command, the actuator continues to run in direction
OPEN or CLOSE, even if the operation command is cancelled (self-retaining). The
actuator is either stopped by the STOP command or if an end position or intermediate
position has been reached.
→ Set push-to-run operation or self-retaining via DIP switch [S2].

Figure 42: DIP switch on logic board
[S2] 6-way DIP, switches [1 – 4]:

1 for operation commands CLOSE from remote
2 for operation commands OPEN from remote
3 for operation commands CLOSE via push button at local controls
4 for operation commands OPEN via push button at local controls
➥ Switch in lower position (position ON): Self-retaining

➥ Switch in upper position (position OFF): Push-to-run operation
Information If the controls are equipped with a positioner, switches 1 and 2 (operation commands
from remote) must be in position OFF (push-to-run operation).
52
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
11.4. Running indication (blinker transmitter): activate/deactivate

— (Option) —
If the actuator is equipped with a blinker transmitter (wiring diagram designation:
S5), indication lights (OPEN/CLOSE) on the local controls can be used as running
indication. If the running indication is active, the respective indication light blinks
during actuator operation.
The running indication is activated/deactivated via a DIP switch on the logic board.
→ Set running indication (blinker) via DIP switch [S2].

[S2] 6-way DIP, switch 5
➥ Switch 5 in lower position (position ON): Running indication is deactivated.

➥ Switch 5 in upper position (position OFF): Running indication is activated.
11.5. Torque fault in collective fault signal: activate/deactivate

The torque fault signal is activated/deactivated via a DIP switch on the logic board.
→ Activate/deactivate signal via DIP switch [S2].

[S2] 6-way DIP, switch 6
➥ Switch 6 in lower position (position ON): The signal "Torque fault in collective
fault signal" is activated.
➥ Switch 6 in upper position (position OFF): The signal "Torque fault in collective
fault signal" is deactivated.
11.6. LEDs for torque fault, phase failure, motor protection

The interface board is equipped with two LEDs for indicating the torque fault, phase
failure and motor protection (thermal fault) fault signals
53
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
Figure 45: LEDs on interface board
[V14] illuminated: Phase failure (Ph) and/or motor protection (Th) tripped
[V15] illuminated: Torque fault (T), tripping torque reached in mid-travel.
11.7. Positioner
— (Option) —
→ Prior to positioner setting, set limit and torque switching as well as potentiometer
or electronic position transmitter.
11.7.1. Input ranges (signal type) for setpoint and actual value
The input range (signal type) for setpoint E1 and actual value E2 is set in the factory
and marked with a label on the cover plate of the positioner.
The type of signal can be modified at a later date exclusively for versions with setpoint
E1 ≠ 0/4 – 20 mA and split-range version. For these versions, the positioner board
is equipped with an additional contact.
Figure 46: Version with additional switch on the positioner board
[5] Label indicating the set input ranges

[S1-7] 5-contact DIP switch for setting
DIP1 Actual value E2 (current or voltage signal)
DIP3 Setpoint E1 (current or voltage signal)
DIP5 Setpoint E1 (double signal range e.g. for split range)
Table 20: Input range setting for setpoint E1

Setpoint E1 [S1–7]
DIP 3 and 5
0/4 – 20 mA
0–5V
0 – 10 V
54
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
Table 21: Input range setting for actual value E2

Actual value E2 [S1–7]
DIP 1
0/4 – 20 mA1)
0 – 5 V2)
1) for internal feedback of RWG electronic position transmitter

2) for internal feedback of precision potentiometer 5 kΩ
Information When changing the setting, a new label [5] indicating the set signal type must be
provided. Furthermore, the wiring diagram indicated on the name plate of the actuator
controls also changes.
11.7.2. Behaviour on loss of signal (actuator reaction)
In case of a loss of signal of setpoint E1 or actual value E2, the reaction of the actuator
can be programmed via switch [S2-7]. The complete selection range, however, is
only available for signals 4 – 20 mA.
The following reactions are possible:
Fail as is: Actuator stops immediately and remains in this position.
Fail close: Actuator moves the valve to end position CLOSED.
Fail open: Actuator moves the valve to end position OPEN.
Figure 47: DIP switch [S2-7] on positioner board
DIP1 = ON, actual value E2 is monitored

DIP2 = ON, setpoint E1 is monitored
Table 22: Recommended settings

Behaviour on loss of signal of Signal type [S2–7]
E1 and/or E2 Setpoint E1 Actual value E2 DIP 1 2 3 4
Fail as is 4 – 20 mA 4 – 20 mA
Fail close
Fail open
55
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
Table 23: Further possible settings

Behaviour on loss of signal of Signal type1) [S2–7]
E1 E2 Setpoint E1 Actual value E2 DIP 1 2 3 4
Fail as is Fail open 4 – 20 mA 0–5V
Fail close Fail open 4 – 20 mA 0–5V
0 – 20 mA 4 – 20 mA
0 – 20 mA 0 – 20 mA
0–5V 0–5V
0 – 10 V
Fail close 0 – 20 mA 4 – 20 mA
0–5V
Fail as is 0 – 20 mA 4 – 20 mA
0 – 10 V
Fail open 4 – 20 mA 0 – 20 mA
0–5V
1) in case of a signal loss, a misinterpretation might be made for 0 – 20 mA, 0 – 5 V or 0 – 10 V, due

to the fact that E1 or E2 could take the value 0 mA even without loss of signal (end position CLOSED
= 0 mA or 0 V).
11.7.3. Adjustment in end positions

The setting described below applies to the standard positioner version, i.e. maximum
setpoint E1 (20 mA) triggers a travel to end position OPEN, minimum setpoint (0/4
mA) triggers a travel to end position CLOSED.
Figure 48: Electronic positioner board
[MP1] Measuring point (–) for actual value E2

[MP2] Measuring point (+) for actual value E2
[MP3] Measuring point (+) for setpoint E1
[MP4] Measuring point (–) for setpoint E1
[5] Label with signal indication
[V10] Red LED: E1/E2 <4 mA
End position CLOSED 1. Set selector switch to position Local control (LOCAL).
56
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
3. Connect lower setpoint to customer connection XK (terminals 2/3). The lower

setpoint (0 V, 0 mA or 4 mA) is indicated on the label [5].
4. If the red LED [V10] E1/E2 <4 mA is illuminated:
4.1 Verify polarity of setpoint E1.
4.2 Check whether external load is connected to customer connection XK
(terminals 23/24) (observe max. load RB), or
4.3 Connect terminals 23/24 across customer connection XK (terminals 23/24).
5. Measure setpoint E1: Connect measuring device for 0 – 5 V to measuring points
[MP3/MP4].
➥ For a setpoint E1 of 0 V or 0 mA, the voltmeter shows 0 V.
➥ For a setpoint E1 of 4 mA, the voltmeter shows 1 V.
6. If measured value is not correct: Correct setpoint E1.
7. Measure actual value E2: Connect measuring device for 0 – 5 V to measuring
points [MP1/MP2].
➥ For an actual value E2 of 0 mA, the voltmeter shows 0 V.
8. If measured value is not correct: Re-set potentiometer or electronic position
transmitter and perform adjustment once again, starting from step 1.
9. Adjust positioner using potentiometer 0 [P3].
9.1 If both LEDs are OFF or the green LED [V28] is illuminated: Turn poten-
tiometer 0 [P3] slightly clockwise until the yellow LED [V27] is illuminated.
9.2 If the yellow LED [V27] is illuminated: Turn potentiometer 0 [P3] counter-
clockwise until the yellow LED [V27] goes out. Then turn potentiometer 0
[P3] slightly clockwise until the yellow LED [V27] is illuminated again.
Figure 49: Electronic positioner board
[P3] Potentiometer 0
[P4] Potentiometer max
[V27] Yellow LED: End position CLOSED reached
[V28] Green LED: End position OPEN reached
➥ The setting is correct if the yellow LED [V27] is switched on when reaching end
position CLOSED.
End position OPEN 10. Move valve to end position OPEN.
11. Measure actual value E2 (measuring points [MP1/MP2]):
12. If measured value is not correct: Re-set potentiometer or electronic position
transmitter and perform adjustment once again, starting from step 1.
13. Set maximum setpoint E1 (5 V or 20 mA, refer to label [5]).
14. Measure setpoint E1 (measuring points [MP3/MP4]):
➥ For a setpoint E1 of 5 V or 20 mA, the voltmeter shows 5 V.
15. If measured value is not correct: Verify setpoint E1.
57
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
16. Adjust positioner using potentiometer max [P4].

16.1 If both LEDs are OFF or the yellow LED [V27] is illuminated: Turn poten-
tiometer max [P4] slightly counterclockwise until the green LED [V28] is
illuminated.
16.2 If the green LED [V28] is illuminated: Turn potentiometer max [P4] clock-
wise until the green LED [V28] goes out. Then turn potentiometer 0 [P3]
slightly counterclockwise until the green LED [V28] is illuminated again.
➥ The setting is correct if the green LED [V28] is switched on when reaching
end position OPEN.
11.7.4. Sensitivity setting
Unnecessary wear at valve and actuator caused by an excessive number of

starts (sensitivity)!
→ Set maximum dead band acceptable for the process.
→ Observe maximum number of actuator starts (refer to technical data sheet for
modulating actuators).
Dead band The dead band determines the sensitivity between switch-on point and switch-off
point. The smaller the dead band, the higher the sensitivity of the positioner.
Default value: 2.5 %
Setting range: 0.5 % to 2.5 % (of the maximum setpoint E1)
Dead time The dead time prevents the operation to a new setpoint within a pre-determined time
(0.5 to 10 seconds). The number of starts can be reduced by setting the dead time
to a sufficiently high value.
Figure 50: Sensitivity setting
[P7] Potentiometer sens (fine tuning)

[P9] Potentiometer ΔE (dead band)
[P10] Potentiometer t-off (dead time)
Dead band setting 1. Set selector switch to position Remote control (REMOTE).
2. Connect setpoint E1 to customer connection XK (terminals 2/3).
3. Set dead band using potentiometer ΔE [P9]:
→ Reduce dead band (increase sensitivity): Turn potentiometer counter-
clockwise.
→ Increase dead band (reduce sensitivity): Turn potentiometer clockwise.
Fine tuning Information: Fine tuning is only useful for output speeds <16 rpm. For 1-phase
AC motors, fine tuning is not possible.
4. Reduce dead band further by up to 0.25 % (increase sensitivity): Turn poten-
tiometer sens [P7] counterclockwise.
58
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
Dead time setting 5. Set dead time using potentiometer t-off [P10]:
→ Reduce dead time: Turn potentiometer t-off [P10] counterclockwise.
→ Increase dead time: Turn potentiometer t-off [P10] clockwise.
11.8. EMERGENCY command (EMERGENCY - OPEN/EMERGENCY - CLOSE)
— (Option) —
The EMERGENCY input (refer to wiring diagram) has to be connected to the control
voltage using an NC contact (closed circuit principle). In the event of an EMERGENCY
command (removal of the signal = NC contact is operated), the actuator runs to the
preset end position:
● EMERGENCY - CLOSE input: Actuator runs to end position CLOSED.
● EMERGENCY - OPEN input: Actuator runs to end position OPEN.
The EMERGENCY command is effective in all three selector switch positions (LOCAL,
OFF, REMOTE).
The actuator can immediately start when switched on!

Risk of personal injuries or damage to the valve.
→ Ensure that EMERGENCY signal is present when switching on.
→ If the actuator starts to run unexpectedly: Immediately press push button Stop.
Disable EMERGENCY Figure 51: Interface board for available option EMERGENCY - OPEN/EMERGENCY
command - CLOSE
[B1] Link available: EMERGENCY - CLOSE

[B2] Link available: EMERGENCY - OPEN
1. Remove face plate.
2. Disconnect links [B1] or [B2].
11.9. Actuator controls: close
Danger of corrosion due to damage to paint finish!

1. Clean sealing faces of housing and cover.

59
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
4. Place cover [1] on switch compartment.

5. Fasten screws [2] evenly crosswise.
60
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
AM 01.1/AM 02.1 Corrective action
12. Corrective action
12.1. Faults during operation/commissioning
Table 24:
Faults during operation/commissioning
Fault Description/cause Remedy
Mechanical position indicator cannot Exchange reduction gearing.
be set.
In spite of correct setting of mechan- The overrun was not considered when setting the ● Determine overrun: Overrun = travel covered
ical limit switching, actuator operates limit switching. from switching off until complete standstill.
into the valve or actuator end position. The overrun is generated by the inertia of both the ● Set limit switching again considering the over-
actuator and the valve and the delay time of the run. (Turn handwheel back by the amount of
actuator controls. the overrun)
Measuring range 0/4 – 20 mA or Reduction gearing is not suitable for turns/stroke Exchange reduction gearing.
maximum value 20 mA at position of the actuator.
transmitter cannot be set or supplies
an incorrect value.
The measuring range 0/4 – 20 mA at The LED on the EWG either flashes in setting mode Call service.
EWG position transmitter cannot be a) single flash or b) triple flash:
set.
a) EWG is not calibrated.

b) Magnet positions of EWG are not aligned.
Limit and/or torque switches do not Switch is defective or switch setting is incorrect. Check setting, if required, reset end positions.
trip. Refer to <Check switches> and replace the
switches if required.
Switch check
The red test buttons [1] and [2] are used for manual operation of the switches:
1. Turn test button [1] in direction of the TSC arrow: Torque switch CLOSED trips.
The red indication light (fault) on the local controls is illuminated.
2. Press push button OPEN to reset the fault (indication light) by operating the
device in the opposite direction.
3. Turn test button [2] in direction of the TSO arrow: Torque switch OPEN trips.
4. Press push button CLOSE to reset the fault (indication light) by operating the
device in the opposite direction.
If the actuator is equipped with a DUO limit switching (option), the intermediate
position switches (LSA and LSB) will be operated at the same time as the torque
switches.
1. Turn test button [1] in direction of the LSC arrow: Limit switch CLOSED trips.
2. Turn test button [2] in direction of the LSO arrow: Limit switch OPEN trips.
12.2. Fuses
12.2.1. Fuses within the actuator controls
After removal of local controls, the fuses can be accessed.
61
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
Corrective action AM 01.1/AM 02.1
Hazardous voltage!
F1/F2 Figure 52: Access to the primary fuses F1/F2
[1] Local controls

[2] Signal and control board
[3] Power supply unit
Table 25:
Primary fuses F1/F2 (for power supply unit)
G fuses F1/F2 AUMA Art. no.:
Size 6.3 x 32 mm
Power supply ≤ 500 V 1 A T; 500 V K002.277
Power supply > 500 V 2 A FF; 690 V K002.665
F3/F4 Figure 53: Access to secondary fuses F3/F4
[1] Signal and control board

[2] Screws
[3] Power supply unit (under Signal and control board)
62
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
AM 01.1/AM 02.1 Corrective action
Table 26:
Secondary fuse F3 (internal 24 V DC supply)
G fuse according to IEC 60127-2/III F3 AUMA Art.no.:
Size 5 x 20 mm
Voltage output (power supply unit) = 24 V 500 mA T; 250 V K001.183
Voltage output (power supply unit) = 115 V 500 mA T; 250 V K001.183
Table 27:
Secondary fuse F4 (internal AC supply)1)
G fuse according to IEC 60127-2/III F4 AUMA Art.no.:
Size 5 x 20 mm
Voltage output (power supply unit) = 24 V 1.0 A T; 250 V K004.831
1.6 A T; 250 V K003.131
Voltage output (power supply unit) = 115 V 0.4 A T; 250 V K003.021
1) Fuse for: switch compartment heater, reversing contactor control, PTC tripping device (at 24 V AC
only), at 115 V AC also control inputs OPEN, STOP, CLOSE
Information Only replace fuses with fuses of the same type and value.
→ After replacing the fuses, tighten local controls again.
Cable damage due to twisting or pinching!

Risk of functional failures.
→ Turn local controls by a maximum of 180°.
→ Carefully assemble local controls to avoid pinching the cables.
12.2.2. Motor protection (thermal monitoring)
In order to protect against overheating and impermissibly high surface temperatures

at the actuator, PTC thermistors or thermoswitches are embedded in the motor
winding. The thermoswitch is tripped as soon as the max. permissible winding
temperature has been reached.
The actuator is stopped and the "collective fault" indication light (option) on the local
controls is illuminated.
The motor has to cool down before the operation can be resumed.
Version with thermoswitch (standard)
The actuator can be controlled again once the motor has cooled down ("collective
fault" indication light goes out).
Version with thermoswitch and additional thermal overload relay in actuator
controls (option)
The operation may only be resumed once the fault signal ("collective fault" indication
light) has been reset. The fault signal is reset via the overload relay integrated in the
actuator controls. Therefore, actuator controls have to be opened at the cover and
the relay held down. The relay is located on the contactors.
Version with PTC thermistor (option)
The operation may only be resumed once the fault signal ("collective fault" indication
light) has been reset. The fault signal is reset via selector switch position Reset of
the local controls.
63
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
Corrective action AM 01.1/AM 02.1
Figure 54: Selector switch on local controls
64
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
AM 01.1/AM 02.1 Servicing and maintenance
13. Servicing and maintenance
Damage caused by inappropriate maintenance!

→ Servicing and maintenance must be carried out exclusively by suitably qualified
personnel having been authorised by the end user or the contractor of the plant.
Therefore, we recommend contacting our service.
→ Only perform servicing and maintenance tasks when the device is switched off.
AUMA
AUMA offers extensive service such as servicing and maintenance as well as
Service & Support customer product training. For the relevant contact addresses, please refer to
<Addresses> in this document or to the Internet (www.auma.com)
13.1. Preventive measures for servicing and safe operation
The following actions are required to ensure safe device operation:

6 months after commissioning and then once a year
● Carry out visual inspection:
Check threaded plugs, cable entries, cable glands, blanking plugs, etc. for
correct tightness and sealing.
Consider torques according to manufacturer's details.
● Check fastening screws between actuator and gearbox/valve for tightness. If
required, fasten screws while applying the tightening torques as indicated in
chapter <Assembly>.
● When rarely operated: Perform test run.
● For devices with output drive type A: Press in Lithium soap EP multi-purpose
grease on mineral oil base at the grease nipple with a grease gun.
Figure 55: Output drive type A
[1] Output drive type A

[2] Grease nipple
● Lubrication of the valve stem must be done separately.

Exception: For output drive type A in version with stem lubrication (option), the
stem is lubricated together with the output drive.
Table 28:
Grease quantities for bearing of output drive type A
Output drive type A 07.2 A 10.2 A 14.2 A 16.2
Quantity [g] 1) 1.5 3 5 10
1) For grease with density r = 0.9 kg/dm³
For enclosure protection IP68
After submersion:
● Check actuator.
● In case of ingress of water, locate leaks and repair. Dry device correctly and
check for proper function.
65
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
Servicing and maintenance AM 01.1/AM 02.1
13.2. Maintenance
Lubrication ● In the factory, the gear housing is filled with grease.

● Grease change is performed during maintenance
- Generally after 4 to 6 years for modulating duty.
- Generally after 6 to 8 years if operated frequently (open-close duty).
- Generally after 10 to 12 years if operated infrequently (open-close duty).
● We recommend replacing the seals when changing the grease.
● Additional lubrication of the gear housing is not required during operation.
13.3. Disposal and recycling
Our devices have a long lifetime. However, they have to be replaced at one point in
time. The devices have a modular design and may, therefore, easily be separated
and sorted according to materials used, i.e.:
● various metals
● plastics
● greases and oils
The following generally applies:
● Greases and oils are hazardous to water and must not be released into the
environment.
● Arrange for controlled waste disposal of the disassembled material or for sep-
arate recycling according to materials.
● Observe the national regulations for waste disposal.
66
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
AM 01.1/AM 02.1 Technical data
14. Technical data

Information The following tables include standard and optional features. For detailed information
on the customer-specific version, refer to the order-related data sheet. The technical
data sheet can be downloaded from the Internet in both German and English at ht-
tp://www.auma.com (please state the order number).
14.1. Technical data Multi-turn actuators
Features and functions

Type of duty Standard: Short-time duty S2 - 15 min, classes A and B according to EN 15714-2
(Multi-turn actuators for open-close Option: with 3-phase AC motor:
duty)
Short-time duty S2 - 30 min, classes A and B according to EN 15714-2
For nominal voltage and 40 °C ambient temperature and at load with 35 % of the max. torque.
Type of duty Standard: Intermittent duty S4 - 25 %, class C according to EN 15714-2
(Multi-turn actuators for modulating Option: with 3-phase AC motor:
duty)
Intermittent duty S4 - 50 %, class C according to EN 15714-2
Intermittent duty S4 - 25 % (insulation class H required), class C according to EN 15714-
2
For nominal voltage and +40 °C ambient temperature and at modulating torque load.
Motors Standard: 3-phase AC asynchronous motor, type IM B9 according to IEC 60034-7, IC410 cooling
procedure according to IEC 60034-6
Options: 1-phase AC motor with integral permanent split capacitor (PSC), type IM B9 according to
IEC 60034-7, IC410 cooling procedure according to IEC 60034-6
1-phase AC motor with integral starting capacitor and solid state switch (CSIR), type IM
B9 according to IEC 60034-7, IC410 cooling procedure according to IEC 60034-6
DC shunt motor, type IM B14 according to IEC 60034-7, IC410 cooling procedure according
to IEC 60034-6
DC compound motor, type IM B14 according to IEC 60034-7, IC410 cooling procedure
according to IEC 60034-6
Mains voltage, mains frequency Refer to motor and actuator controls name plate
Permissible variation of mains voltage: ±10 %
Permissible variation of mains frequency: ±5 % (for 3-phase and 1-phase AC current)
Overvoltage category Category III according to IEC 60364-4-443
Insulation class Standard: F, tropicalized
Option: H, tropicalized (with 3-phase AC motor)
Motor protection Standard: Thermoswitches (NC), for 3-phase and 1-phase AC motors
DC motors: Without
Option: PTC thermistors (according to DIN 44082)
PTC thermistors additionally require a suitable tripping device in the actuator controls.
Self-locking Self-locking: Output speeds up to 90 rpm (50 Hz), 108 rpm (60 Hz)
NOT self-locking: Output speeds from 125 rpm (50 Hz), 150 rpm (60 Hz)
Multi-turn actuators are self-locking, if the valve position cannot be changed from standstill while torque
acts upon the output drive.
Motor heater (option) Voltages: 110 – 120 V AC, 220 – 240 V AC or 380 – 480 V AC for 3-phase AC motors
Power depending on the size 12.5 – 25 W
Manual operation Manual drive for setting and emergency operation, handwheel does not rotate during electrical operation.
Option: Handwheel lockable
Handwheel stem extension
Power tool for emergency operation with square 30 mm or 50 mm
Indication for manual operation (op- Indication whether manual operation is active/not active via single switch (1 change-over contact)
tion)
Electrical connection Standard: AUMA plug/socket connector with screw-type connection
Motor connection for DC motors, via separate motor terminal board if required
Option: Terminals or crimp connection
Gold-plated control plug (sockets and pins)
Threads for cable entries Standard: Metric threads
Option: Pg-threads, NPT-threads, G-threads
67
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
Technical data AM 01.1/AM 02.1

Terminal plan Terminal plan according to order number enclosed with delivery
Valve attachment Standard: B1 according to EN ISO 5210
Option: A, B2, B3, B4, C, D according to EN ISO 5210
A, B, D, E according to DIN 3210
C according to DIN 3338
Special valve attachments: AF, AK, AG, B3D, ED, DD, IB1, IB3
A prepared for permanent lubrication of stem
Electromechanical control unit

Limit switching Counter gear mechanism for end positions OPEN and CLOSED
Turns per stroke: 2 to 500 (standard) or 2 to 5,000 (option)
Standard: Single switch (1 NC and 1 NO) for each end position, not galvanically isolated
Options: Tandem switch (2 NC and 2 NO) for each end position, switches galvanically isolated
Triple switch (3 NC and 3 NO) for each end position, switches galvanically isolated
Intermediate position switches (DUO limit switching), adjustable for each direction of op-
eration
Torque switching Torque switching adjustable for directions OPEN and CLOSE
Standard: Single switch (1 NC and 1 NO) for each direction, not galvanically isolated
Option: Tandem switch (2 NC and 2 NO) for each direction, switches galvanically isolated
Switch contact materials Standard: Silver (Ag)
Option: Gold (Au), recommended for low voltage actuator controls
Position feedback signal, analogue Potentiometer or 0/4 – 20 mA (electronic position transmitter)
(options)
Mechanical position indicator Continuous indication, adjustable indicator disc with symbols OPEN and CLOSED
Running indication Blinker transmitter (optional for modulating actuators)
Heater in switch compartment Standard: Self-regulating PTC heater, 5 – 20 W, 110 – 250 V AC/DC
Options: 24 – 48 V AC/DC (for actuators with 3-phase AC/1-phase AC/DC motors)
or 380 – 400 V AC (for actuators with 3-phase AC motors)
A resistance type heater of 5 W, 24 V AC is installed in the actuator in combination with AM or AC actu-
ator controls.
Service conditions
Use Indoor and outdoor use permissible
Mounting position Any position
Installation altitude ≤ 2 000 m above sea level
> 2,000 m above sea level, on request
Ambient temperature Refer to actuator name plate
Humidity Up to 100 % relative humidity across the entire permissible temperature range
Enclosure protection according to Standard: IP68 (with AUMA 3-phase/1-phase AC or DC motor)
EN 60529 For special motors differing enclosure protection available (refer to motor name plate)
Option: DS Terminal compartment additionally sealed against interior (double sealed)
According to AUMA definition, enclosure protection IP68 meets the following requirements:
● Depth of water: Maximum 8 m head of water
● Duration of continuous immersion in water: Maximum 96 hours
● Up to 10 operations during flooding.
● Modulating duty is not possible during continuous immersion.
For exact version, refer to actuator name plate.
Pollution degree according to IEC Pollution degree 4 (when closed), pollution degree 2 (internal)
60664-1
Vibration resistance according to 2 g, from 10 to 200 Hz (for actuators in AUMA NORM version)
IEC 60068-2-6 1 g, from 10 to 200 Hz (for actuators with mounted AUMA actuator controls)
Resistant to vibration during start-up or for failures of the plant. However, a fatigue strength may not be
derived from this. Indications apply to actuators with AUMA 3-phase AC motor and AUMA plug/socket
connector. They are not valid in combination with gearboxes.
68
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
Service conditions
Corrosion protection Standard: KS: Suitable for use in areas with high salinity, almost permanent condensation, and high
pollution.
Option: KX: Suitable for use in areas with extremely high salinity, permanent condensation, and
high pollution.
KX-G : same as KX, however aluminium-free version (outer parts)
Coating Double layer powder coating
Two-component iron-mica combination
Colour Standard: AUMA silver-grey (similar to RAL 7037)
Option: Other colours are possible on request.
Lifetime AUMA multi-turn actuators meet or exceed the lifetime requirements of EN 15714-2. For further details,
please contact AUMA
Noise level < 72 dB (A)
Further information
EU Directives Electromagnetic Compatibility (EMC): (2014/30/EU)
Low Voltage Directive: (2014/35/EU)
Machinery Directive: (2006/42/EC)
Technical data for limit and torque switches

6
Mechanical lifetime 2 x 10 starts
Silver plated contacts:
U min. 24 V AC/DC
U max. 250 V AC/DC
I min. 20 mA
I max. AC current 5 A at 250 V (resistive load)
3 A at 250 V (inductive load, cos phi = 0.6)
I max. DC current 0.4 A at 250 V (resistive load)
0.03 A at 250 V (inductive load, L/R = 3 µs)
5 A at 30 V (resistive load)
5 A at 30 V (inductive load, L/R = 3 µs)
Gold plated contacts
U min. 5V
U max. 50 V
I min. 4 mA
I max. 400 mA
Technical data for blinker transmitter

7
Mechanical lifetime 10 starts
U min. 10 V AC/DC
U max. 250 V AC/DC
I max. AC current 3 A at 250 V (resistive load)
2 A at 250 V (inductive load, cos phi ≈ 0.8)
I max. DC current 0.25 A at 250 V (resistive load)
69
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
Technical data for handwheel activation switches

6
Mechanical lifetime 10 starts
U min. 12 V DC
U max. 250 V AC
I max. AC current 3 A at 250 V (inductive load, cos phi = 0.8)
I max. DC current 3 A at 12 V (resistive load)
14.2. Technical data Actuator controls
General information
Actuator controls AM 01.1/AM 02.1 for controlling multi-turn actuators of the SA/SAR .1, SA/SAR .2 type ranges and part-turn actuators of
the SQ/SQR .2 type range.

Power supply Refer to name plates at the controls and the motor
(mains voltage, mains frequency) Permissible variation of the mains voltage: ±10 %
Permissible variation of the mains frequency: ±5 %
Further permissible fluctuations of mains voltage and frequency (option): (–20 %/+15 %), (–20 %/+10
%), (–30 %/+30 %), , (–30 %/+10 %)
External supply of the electronics 24 V DC +20 % / –15 %
(option) Current consumption: Basic version approx. 250 mA, with options up to 500 mA
External power supply must have reinforced insulation against mains voltage in accordance with
IEC 61010-1 and may only be supplied by a circuit limited to 150 VA in accordance with IEC 61010-1.
Current consumption Current consumption of controls depending on mains voltage:
For permissible variation of mains voltage of ±10 %:
100 to 120 V AC = max. 575 mA
208 to 240 V AC = max. 275 mA
380 to 690 V AC = max. 160 mA
Current consumption for mains voltage variation: > ±10 % on request
Overvoltage category Category III according to IEC 60364-4-443
Rated power
Switchgear Standard: Reversing contactors (mechanically and electrically interlocked) for AUMA power classes
A1/A2
Options: Reversing contactors (mechanically and electrically interlocked) for AUMA power classes
A1/A2 with additional contacts, 1 NC + 1 NO each
Reversing contactors (mechanically and electrically interlocked) for AUMA power class
A3
Thyristor unit for mains voltage up to 500 V AC (recommended for modulating actuators)
for AUMA power classes B1, B2 and B3
Reversing contactors are designed for a lifetime of 2 million starts. For applications requiring a high
number of starts, we recommend using thyristor units.
For the assignment of AUMA power classes, refer to the Electric data pertaining to the actuator.
Control inputs 3 digital inputs: OPEN, STOP, CLOSE (via opto-isolator with one common), respect minimum pulse
(control) duration for modulating actuators
Control voltage/current consumption Standard: 24 V DC, current consumption: approx. 10 mA per input
for control inputs
Option: 115 V AC, current consumption: approx. 15 mA per input
70
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2

Status signals Standard: 5 output contacts:
(output signals) ● 4 NO contacts with one common, max. 250 V AC, 0.5 A (resistive load)
- Default configuration: End position CLOSED, end position OPEN, selector switch
REMOTE, selector switch LOCAL
● 1 potential-free change-over contact, max. 250 V AC, 0.5 A (resistive load) for collective
fault signal
- Default configuration: Torque fault, phase failure, motor protection tripped
Options: 5 output contacts with integrated running indication(blinking) for directions OPEN and
CLOSE in combination with blinker transmitter
● 4 NO contacts with one common, max. 250 V AC, 0.5 A (resistive load)
- Default configuration: End position and running indication CLOSED, end position
OPEN, selector switch REMOTE, selector switch LOCAL
● 1 potential-free change-over contact, max. 250 V AC, 0.5 A (resistive load) for collective
fault signal
- Default configuration: Torque fault, phase failure, motor protection tripped
Voltage output Standard: Auxiliary voltage 24 V DC ±5 %, max. 50 mA for supply of control inputs, galvanically
isolated from internal voltage supply
Option: 115 V AC ±10 %, max. 30 mA for supply of the control inputs, galvanically isolated from
internal voltage supply
(Not possible in combination with PTC tripping device)
Local controls Standard: ● Selector switch LOCAL - OFF - REMOTE (lockable in all three positions)
● Push buttons OPEN, STOP, CLOSE
● 3 indication lights: End position CLOSED (yellow), collective fault signal (red), end
position OPEN (green)
Options: ● Protection cover, lockable
● Special colours for the 3 indication lights
Application functions Standard: ● Selectable type of seating, limit or torque seating for end position OPEN and end po-
sition CLOSED
● Overload protection against excessive torques over the whole travel
● Excessive torque (torque fault) can be excluded from collective fault signal.
● Phase failure monitoring with automatic phase correction
● Push-to-run operation or self-retaining in REMOTE
● Push-to-run operation or self-retaining in LOCAL
● Blinker signal from actuator (option) for running indication via indication lights of local
controls can be activated/deactivated.
Options: ● Positioner for Split Range operation (requires position transmitter in actuator)
Motor protection evaluation Standard: ● Monitoring the motor temperature in combination with thermoswitches within actuator
motor
Options: ● Additional thermal overload relay in the controls in combination with thermoswitches
within the actuator
● PTC tripping device in combination with PTC thermistors within actuator motor
Electrical connection Standard: AUMA plug/socket connector with screw-type connection
Options: ● Terminals or crimp connection
● Gold-plated control plug (sockets and plugs)
Threads for cable entries Standard: Metric threads
Options: Pg-threads, NPT-threads, G-threads
Wiring diagram Refer to name plate
Further options for version with electronic position transmitter in actuator

Position feedback signal (option) Analogue output E2 = 0/4 – 20 mA (load max. 500 Ω)
71
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
Service conditions
Use Indoor and outdoor use permissible
Mounting position Any position
Installation altitude ≤ 2 000 m above sea level
> 2,000 m above sea level, please contact AUMA
Ambient temperature Refer to name plate of actuator controls
Enclosure protection according to Standard: IP68
EN 60529
Option: DS Terminal compartment additionally sealed against interior (double sealed)
According to AUMA definition, enclosure protection IP68 meets the following requirements:
● Depth of water: maximum 8 m head of water
● Duration of continuous immersion in water: Max. 96 hours
● Up to 10 operations during continuous immersion
● Modulating duty is not possible during continuous immersion.
For exact version, refer to actuator controls name plate.
Pollution degree according to Pollution degree 4 (when closed), pollution degree 2 (internal)
IEC 60664-1
Vibration resistance according to 1 g, from 10 to 200 Hz
IEC 60068-2-6 Resistant to vibration during start-up or for failures of the plant. However, a fatigue strength may not be
derived from this. (Not valid in combination with gearboxes)
Corrosion protection Standard: KS: Suitable for use in areas with high salinity, almost permanent condensation, and high
pollution.
Options: KX: Suitable for use in areas with extremely high salinity, permanent condensation, and
high pollution.
KX-G: Same as KX, however aluminium-free version (outer parts)
Coating Double layer powder coating
Two-component iron-mica combination
Colour Standard: AUMA silver-grey (similar to RAL 7037)
Option: Available colours on request
Accessories
Wall bracket For AM mounted separately from the actuator, including plug/socket connector. Connecting cable on
request. Recommended for high ambient temperatures, difficult access, or heavy vibration during service.
Cable length between actuator and AM max. 100 m. Not suitable for version with potentiometer in the
actuator. Instead of the potentiometer, the actuator has to be equipped with an electronic position
transmitter.
Further information
Weight Approx. 7 kg (with AUMA plug/socket connector)
EU Directives Electromagnetic Compatibility (EMC): (2014/30/EU)
Low Voltage Directive: (2014/35/EU)
Machinery Directive: (2006/42/EC)
72
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
AM 01.1/AM 02.1 Spare parts
15. Spare parts

15.1. Multi-turn actuators SA(V) 07.2 – SA(V) 16.2/SAR(V) 07.2 – SAR(V) 16.2
73
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
Spare parts AM 01.1/AM 02.1
Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used.
Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary
from actual delivery.
Ref. no. Designation Type Ref. no. Designation Type

001.0 Housing Sub-assembly 542.0 Handwheel with ball handle Sub-assembly
002.0 Bearing flange Sub-assembly 549.0 Output drive types B/B1/B2/B3/B4/C/E Sub-assembly
003.0 Hollow shaft Sub-assembly 549.1 Output drive sleeve B/B1/B2/B3/B4/C/E Sub-assembly
005.0 Drive shaft Sub-assembly 551.1 Parallel key
005.1 Motor coupling 553.0 Mechanical position indicator Sub-assembly
005.3 Manual drive coupling 554.0 Socket carrier for motor plug/socket con- Sub-assembly
nector with cable harness
006.0 Worm wheel 556.0 Potentiometer as position transmitter Sub-assembly
009.0 Manual gearing Sub-assembly 556.1 Potentiometer without slip clutch Sub-assembly
017.0 Torque lever Sub-assembly 557.0 Heater
018.0 Gear segment 558.0 Blinker transmitter including pins at wires Sub-assembly
(without impulse disc and insulation plate)
019.0 Crown wheel 559.0–1 Electromechanical control unit with Sub-assembly
switches, including torque switching heads
022.0 Drive pinion II for torque switching Sub-assembly 559.0–2 Electronic control unit with magnetic limit Sub-assembly
and torque transmitter (MWG)
023.0 Output drive wheel for limit switching Sub-assembly 560.0–1 Switch stack for direction OPEN Sub-assembly
024.0 Drive wheel for limit switching Sub-assembly 560.0–2 Switch stack for direction CLOSE Sub-assembly
025.0 Locking plate Sub-assembly 560.1 Switch for limit/torque Sub-assembly
058.0 Cable for protective earth Sub-assembly 560.2–1 Switch case for direction OPEN
070.0 Motor (only for V... motors incl. ref. no. Sub-assembly 560.2–2 Switch case for direction CLOSE
079.0)
079.0 Planetary gearing for motor drive (only for Sub-assembly 566.0 RWG position transmitter Sub-assembly
V... motors)
155.0 Reduction gearing Sub-assembly 566.1 Potentiometer for RWG without slip clutch Sub-assembly
500.0 Cover Sub-assembly 566.2 Position transmitter board for RWG Sub-assembly
501.0 Socket carrier (complete with sockets) Sub-assembly 566.3 Cable set for RWG Sub-assembly
502.0 Pin carrier without pins Sub-assembly 567.1 Slip clutch for potentiometer Sub-assembly
503.0 Socket for controls Sub-assembly 568.1 Stem protection tube (without cap)
504.0 Socket for motor Sub-assembly 568.2 Protective cap for stem protection tube
505.0 Pin for controls Sub-assembly 568.3 V-seal
506.0 Pin for motor Sub-assembly 568.4 Threaded sleeve
507.0 Cover for electrical connection Sub-assembly 575.1 Stem nut A (without thread)
511.0 Threaded plug Sub-assembly 583.0 Motor coupling on motor shaft Sub-assembly
514.0 Output drive type A (without stem nut) Sub-assembly 583.1 Pin for motor coupling
514.1 Axial needle roller bearing Sub-assembly 584.0 Retaining spring for motor coupling Sub-assembly
514.2 Radial seal for output drive type A 614.0 EWG position transmitter Sub-assembly
516.0 Output drive type D Sub-assembly 627.0 MWG 05.03 cover
516.1 Output drive shaft D S1 Seal kit, small Set
535.1 Snap ring S2 Seal kit, large Set
539.0 Screw plug Sub-assembly
74
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
AM 01.1/AM 02.1 Spare parts
15.2. Actuator controls AM 01.1/AM 02.1
75
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
Spare parts AM 01.1/AM 02.1
Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used.
Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary
from actual delivery.
Ref. no. Designation Type

001.0 Housing
002.0 Local controls Sub-assembly
002.5 Selector switch Sub-assembly
003.0 Signal and control board Sub-assembly
003.1 Primary fuse F1/F2
003.2 Fuse cover
004.0 Carrier for contactors
006.0 Power supply unit Sub-assembly
006.1 Secondary fuse F3
006.2 Secondary fuse F4
008.0 Interface board Sub-assembly
008.1 Interface board
008.2 Cover plate for interface board
009.0 Logic board Sub-assembly
013.0 Adapter board Sub-assembly
500.0 Cover Sub-assembly
501.0 Socket carrier (complete with sockets) Sub-assembly
502.0 Pin carrier without pins Sub-assembly
503.0 Socket for controls Sub-assembly
504.0 Socket for motor Sub-assembly
505.0 Pin for controls Sub-assembly
506.0 Pin for motor Sub-assembly
507.0 Cover for electrical connection Sub-assembly
508.0 Switchgear Sub-assembly
509.1 Padlock
S Seal kit Set
76
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
AM 01.1/AM 02.1 Certificates
16. Certificates
Information Certificates are valid as from the indicated date of issue. Subject to changes without
notice. The latest versions are attached to the device upon delivery and also available
for download at http://www.auma.com.
16.1. Declaration of Incorporation and EU Declaration of Conformity
77
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
Index AM 01.1/AM 02.1
E
Index Earth connection 32
Electrical connection 24, 67
A Electronic position transmitter 46, 49
Accessories (electrical con- 30 EMC 25
nection) EMERGENCY command 59
Accessories for assembly 21 Enclosure protection 8, 9, 9, 68, 72
Actual value 54 End position signalling 48
Actuator operation from re- 35 EU Declaration of Conformity 77
mote EWG 46
Ambient temperature 8, 9, 68, 72 EWG position transmitter 46
Analogue signals 38
Applications 5 F
Assembly 16 Fault 61
Assistant App 11 Flange size 10
AUMA Assistant App 11 Frequency range 24
Fuses 61
B
Behaviour on loss of signal 55 H
Blinker transmitter: activ- 53 Handwheel 16
ate/deactivate Heat-up time 39
Hollow shaft 43
C Humidity 68
Cable entries 67
Cables 25 I
Cable set 30 Identification 8
Certificates 77 Indication lights 36
Coating 72 Indications 36
Collective fault signal 36, 38 Indicator disc 50
Colour 72 Indicator mark 36
Commissioning 5 Input current 10
Commissioning – controls 51 Input ranges 54
Connecting cable 30 Input signal 10
Connecting cables 25 Input signals Potential 25
Control 9, 10 Inspection certificate 10
Control inputs Potential 25 Installation altitude 72
Control voltage 10 Insulation class 9, 67
Corrective action 61 Intermediate frame 31
Corrosion protection 14, 69, 72 Intermediate positions 42
Current consumption 24 Inverse operation (0/20 – 4 47
Current type 24 mA)
D L
Data Matrix code 11 LED end position signalling 48
Dead band 58 Lifetime 69
Dead time 58 Limit seating 51
Declaration of Incorporation 77 Limit switching 40, 44
Device type 10 Local control 34
Direction of rotation 43, 43 Local controls 34
Directives 5 Loss of signal 55
Disposal 66 Low temperature version 39
Double sealed 31 Lubrication 66
DUO limit switching 42
78
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
AM 01.1/AM 02.1 Index
M R
Mains frequency 9, 9, 67 Range of application 5
Mains voltage 9, 9, 24, 67 Rated current 9
Maintenance 5, 65, 66 Rated power 9
Manual operation 33, 67 Recycling 66
Mechanical position indicator 36, 50 Remote actuator operation 35
Motor heater 67 Residual current device 25
Motor operation 34 (RCD)
Motor protection 9, 67 Running indication 36, 36
Motor protection LED 53 Running indication: activ- 53
Motors 67 ate/deactivate
Motor type 9 RWG 49
Mounting position 72
S
N Safety instructions 5
Name plate 8 Safety instructions/warnings 5
Safety measures 25
O Safety standards 25
Operation 5, 33 Self-locking 67
Order number 8, 9, 10 Self-retaining: set 52
Output drive type A 16 Serial number 8, 9, 10
Output drive types B 19 Service 65
Output signals 38 Servicing 65
Output signals Potential 25 Setpoint 54
Overvoltage category 67 Short-circuit protection 24
Signals 38
P
Signals (analogue) 38
Packaging 15
Signal type 54
Parking frame 31
Size 10
Phase failure LED 53
Spare parts 73
Pollution degree 72
Speed 8, 9
Positioner 54
Standards 5
Positioner adjustment 56
Status signals Potential 25
Positioner sensitivity 58
Stem 43
Position indicator 36, 50
Stem nut 17
Position transmitter (EWG) 46
Stem protection tube 21
Position transmitter (RWG) 49
Storage 14
Potentiometer 48
Supply networks 24
Power class 9
Support 65
Power class for switchgear 10
Switch check 61
Power factor 9
Power supply of electronics 24
Production, year 10
Protection on site 24
Protective measures 5
PTC tripping device 45
Push-to-run operation: set 52
Q
Qualification of staff 5
79
SA 07.2 – SA 16.2 /SAR 07.2 – SAR 16.2
Index AM 01.1/AM 02.1
T
Technical data 67
Technical data for switches 69
Temperature protection 9
Terminal plan 24, 68
Terminal plan for actuator 9
Test run 43
Torque fault LED 53
Torque fault signal: activ- 53
ate/deactivate
Torque range 8
Torque seating 51
Torque switching 40
Transport 12
Type (device type) 10
Type designation 8, 9
Type of current 9
Type of duty 9, 67
Type of lubricant 8
Type of networks 24
Type of seating: set 51
V
Valve attachment 68
Valve stem 21
Vibration resistance 72
Voltage range 24
W
Wall bracket 30
Wiring diagram 10, 24
Wiring diagram for controls 9
Y
Year of production 10
80
AUMA worldwide
Europe AUMA Finland Oy AUMA-LUSA Representative Office, Lda.

FI 02230 Espoo PT 2730-033 Barcarena
AUMA Riester GmbH & Co. KG Tel +358 9 5840 22 Tel +351 211 307 100
[email protected] [email protected]
Location Muellheim www.auma.fi
DE 79373 Muellheim SAUTECH
Tel +49 7631 809 - 0 AUMA France S.A.R.L. RO 011783 Bucuresti
[email protected] FR 95157 Taverny Cedex Tel +40 372 303982
www.auma.com Tel +33 1 39327272 [email protected]
[email protected]
Location Ostfildern-Nellingen www.auma.fr OOO PRIWODY AUMA
DE 73747 Ostfildern RU 141402 Khimki, Moscow region
Tel +49 711 34803 - 0 AUMA ACTUATORS Ltd. Tel +7 495 221 64 28
[email protected] GB Clevedon, North Somerset BS21 6TH [email protected]
Tel +44 1275 871141 www.auma.ru
Service-Center Bayern [email protected]
DE 85386 Eching www.auma.co.uk OOO PRIWODY AUMA
Tel +49 81 65 9017- 0 RU 125362 Moscow
[email protected] D. G. Bellos & Co. O.E. Tel +7 495 787 78 21
GR 13673 Acharnai, Athens [email protected]
Service-Center Köln Tel +30 210 2409485 www.auma.ru
DE 50858 Köln [email protected]
Tel +49 2234 2037 - 900 AUMA Scandinavia AB
[email protected] APIS CENTAR d. o. o. SE 20039 Malmö
HR 10437 Bestovje Tel +46 40 311550
Service Center Magdeburg Tel +385 1 6531 485 [email protected]
DE 39167 Niederndodeleben [email protected] www.auma.se
Tel +49 39204 759 - 0 www.apis-centar.com
[email protected] ELSO-b, s.r.o.
Fabo Kereskedelmi és Szolgáltató Kft. SK 94901 Nitra
AUMA-Armaturenantriebe Ges.m.b.H. HU 8800 Nagykanizsa Tel +421 905/336-926
AT 2512 Tribuswinkel Tel +36 93/324-666 [email protected]
Tel +43 2252 82540 [email protected] www.elsob.sk
[email protected] www.fabo.hu
www.auma.at Auma Endüstri Kontrol Sistemleri Limited
Falkinn HF Sirketi
AUMA BENELUX B.V. B. A. IS 108 Reykjavik TR 06810 Ankara
BE 8800 Roeselare Tel +00354 540 7000 Tel +90 312 217 32 88
Tel +32 51 24 24 80 [email protected] [email protected]
[email protected] www.falkinn.is
www.auma.nl AUMA Technology Automations Ltd
AUMA ITALIANA S.r.l. a socio unico UA 02099 Kiev
ProStream Group Ltd. IT 20023 Cerro Maggiore (MI) Tel +38 044 586-53-03
BG 1632 Sofia Tel +39 0331 51351 [email protected]
Tel +359 2 9179-337 [email protected]
[email protected] www.auma.it Africa
www.prostream.bg
AUMA BENELUX B.V. Solution Technique Contrôle Commande
OOO “Dunkan-Privod” LU Leiden (NL) DZ Bir Mourad Rais, Algiers
BY 220004 Minsk Tel +31 71 581 40 40 Tel +213 21 56 42 09/18
Tel +375 29 6945574 [email protected] [email protected]
[email protected]
www.zatvor.by NB Engineering Services A.T.E.C.
MT ZBR 08 Zabbar EG Cairo
AUMA (Schweiz) AG Tel + 356 2169 2647 Tel +20 2 23599680 - 23590861
CH 8965 Berikon [email protected] [email protected]
Tel +41 566 400945
[email protected] AUMA BENELUX B.V. SAMIREG
NL 2314 XT Leiden MA 203000 Casablanca
AUMA Servopohony spol. s.r.o. Tel +31 71 581 40 40 Tel +212 5 22 40 09 65
CZ 250 01 Brandýs n.L.-St.Boleslav [email protected] [email protected]
Tel +420 326 396 993 www.auma.nl
[email protected] MANZ INCORPORATED LTD.
www.auma.cz SIGUM A. S. NG Port Harcourt
NO 1338 Sandvika Tel +234-84-462741
IBEROPLAN S.A. Tel +47 67572600 [email protected]
ES 28027 Madrid [email protected] www.manzincorporated.com
Tel +34 91 3717130
[email protected] AUMA Polska Sp. z o.o. AUMA South Africa (Pty) Ltd.
PL 41-219 Sosnowiec ZA 1560 Springs
Tel +48 32 783 52 00 Tel +27 11 3632880
www.auma.com.pl
81
AUMA worldwide
America AUMA Actuators (China) Co., Ltd. FLOWTORK TECHNOLOGIES

CN 215499 Taicang CORPORATION
AUMA Argentina Rep.Office Tel +86 512 3302 6900 PH 1550 Mandaluyong City
AR Buenos Aires [email protected] Tel +63 2 532 4058
Tel +54 11 4737 9026 www.auma-china.com [email protected]
[email protected]
PERFECT CONTROLS Ltd. M & C Group of Companies
AUMA Automação do Brazil ltda. HK Tsuen Wan, Kowloon PK 54000 Cavalry Ground, Lahore Cantt
BR Sao Paulo Tel +852 2493 7726 Tel +92 42 3665 0542, +92 42 3668 0118
Tel +55 11 4612-3477 [email protected] [email protected]
[email protected] www.mcss.com.pk
PT. Carakamas Inti Alam
TROY-ONTOR Inc. ID 11460 Jakarta Petrogulf W.L.L
CA L4N 8X1 Barrie, Ontario Tel +62 215607952-55 QA Doha
Tel +1 705 721-8246 [email protected] Tel +974 44350151
AUMA INDIA PRIVATE LIMITED.
AUMA Chile Representative Office IN 560 058 Bangalore AUMA Saudi Arabia Support Office
CL 7870163 Santiago Tel +91 80 2839 4656 SA 31952 Al Khobar
Tel +56 2 2821 4108 [email protected] Tel + 966 5 5359 6025
[email protected] www.auma.co.in [email protected]
B & C Biosciences Ltda. ITG - Iranians Torque Generator AUMA ACTUATORS (Singapore) Pte Ltd.
CO Bogotá D.C. IR 13998-34411 Teheran SG 569551 Singapore
Tel +57 1 349 0475 +982144545654 Tel +65 6 4818750
[email protected] [email protected] [email protected]
www.bycenlinea.com www.auma.com.sg
Trans-Jordan Electro Mechanical Supplies
AUMA Región Andina & Centroamérica JO 11133 Amman NETWORK ENGINEERING
EC Quito Tel +962 - 6 - 5332020 SY Homs
Tel +593 2 245 4614 [email protected] +963 31 231 571
www.auma.com AUMA JAPAN Co., Ltd.
JP 211-0016 Kawasaki-shi, Kanagawa Sunny Valves and Intertrade Corp. Ltd.
Corsusa International S.A.C. Tel +81-(0)44-863-8371 TH 10120 Yannawa, Bangkok
PE Miraflores - Lima [email protected] Tel +66 2 2400656
Tel +511444-1200 / 0044 / 2321 www.auma.co.jp [email protected]
[email protected] www.sunnyvalves.co.th
www.corsusa.com DW Controls Co., Ltd.
KR 153-702 Gasan-dong, GeumChun-Gu,, Top Advance Enterprises Ltd.
Control Technologies Limited Seoul TW Jhonghe City, Taipei Hsien (235)
TT Marabella, Trinidad, W.I. Tel +82 2 2624 3400 Tel +886 2 2225 1718
Tel + 1 868 658 1744/5011 [email protected] [email protected]
www.ctltech.com www.actuatorbank.com www.auma-taiwan.com.tw
AUMA ACTUATORS INC. Al-Arfaj Engineering Co WLL AUMA Vietnam Hanoi RO

US PA 15317 Canonsburg KW 22004 Salmiyah VN Hanoi
Tel +1 724-743-2862 Tel +965-24817448 +84 4 37822115
[email protected] [email protected] [email protected]
www.auma-usa.com www.arfajengg.com
Australia
Suplibarca TOO “Armaturny Center”
VE Maracaibo, Estado, Zulia KZ 060005 Atyrau BARRON GJM Pty. Ltd.
Tel +58 261 7 555 667 Tel +7 7122 454 602 AU NSW 1570 Artarmon
[email protected] [email protected] Tel +61 2 8437 4300
[email protected]
Asia Network Engineering www.barron.com.au
LB 4501 7401 JBEIL, Beirut
AUMA Actuators UAE Support Office Tel +961 9 944080
AE 287 Abu Dhabi [email protected]
Tel +971 26338688 www.networkenglb.com
[email protected]
AUMA Malaysia Office
AUMA Actuators Middle East MY 70300 Seremban, Negeri Sembilan
BH 152 68 Salmabad Tel +606 633 1988
Tel +97 3 17896585 [email protected]
[email protected]
Mustafa Sultan Science & Industry Co LLC
Mikuni (B) Sdn. Bhd. OM Ruwi
BN KA1189 Kuala Belait Tel +968 24 636036
Tel + 673 3331269 / 3331272 [email protected]
[email protected]
82
AUMA worldwide
83
AUMA Riester GmbH & Co. KG
P.O. Box 1362
DE 79373 Muellheim
Tel +49 7631 809 - 0
Fax +49 7631 809 - 1250
[email protected]
www.auma.com
Y004.903/003/en/1.18
For detailed information on AUMA products, refer to the Internet: www.auma.com

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What is the purpose of the document?

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What are the main sections covered in the document?

Multi-turn actuators

Operation instructions Assembly, operation, commissioning

Read operation instructions first.

Purpose of the document:

Table of contents Page

5.3. Accessories for electrical connection 30

11.2. Type of seating: set 51

Operation Prerequisites for safe and smooth operation:

The following applications are not permitted, e.g.:

Ambient temperature Tripping temperature Maximum

● The connector may only be connected or disconnected when not live.

The following warnings draw special attention to safety-relevant procedures in these

Indicates an imminently hazardous situation with a high level of risk. Failure

Indicates a potentially hazardous situation with a medium level of risk. Failure

Indicates a potentially hazardous situation with a low level of risk. Failure to

Potentially hazardous situation. Failure to observe this warning could result

Arrangement and typographic structure of the warnings

Type of hazard and respective source!

Safety alert symbol warns of a potential personal injury hazard.

The following references and symbols are used in these instructions:

Symbol for CLOSED (valve closed)

[1] Actuator name plate

Actuator name plate

(= manufacturer logo); (= CE mark)

Actuator controls name plate

Motor name plate

(= manufacturer logo); (= CE mark)

Descriptions referring to name plate indications

1. Type and size of actuator

Actuator serial number Table 1:

For further Service & Support, software/apps/... refer to www.auma.com.

Multi-turn actuator Definition in compliance with EN 15714-2/EN ISO 5210:

3. Transport, storage and packaging

Figure 7: Example: Lifting the actuator

1) Refer to motor name plate

1) Refer to motor name plate

1) Refer to motor name plate

Danger of corrosion due to inappropriate storage!

Damage due to excessively low storage temperatures!

2. At an interval of approx. 6 months:

4.1. Mounting position

4.2. Handwheel fitting

1. If required, fit spacer [1] on input shaft [2].

4.3. Multi-turn actuator: mount to valve/gearbox

Danger of corrosion due to damage to paint finish and condensation!

4.3.1. Output drive type A

[1] Output mounting flange

4.3.1.1. Stem nut: finish machining

[1] Stem nut

1. Remove spigot ring [3] from output drive.

Figure 11: Assembly of output drive type A

[1] Valve stem

10. Fasten screws [3] crosswise with a torque according to table.

Figure 12: Output drive type B

[1] Flange multi-turn actuator (e.g. F07)