Part-Turn Actuators Profox PF-Q80 - PF-Q600: Assembly and Commissioning Operation Instructions

Part-turn actuators
PROFOX
PF-Q80 – PF-Q600
Operation instructions Assembly and commissioning

PF-Q80 – PF-Q600
Table of contents
Read operation instructions first.

●
Observe safety instructions.
●
These operation instructions are part of the product.
●
Store operation instructions during product life.
●
Pass on instructions to any subsequent user or owner of the product.
Target group:
This document contains information for assembly, commissioning and maintenance staff.
Table of contents Page

1. Safety instructions................................................................................................................. 4
1.1. Prerequisites for the safe handling of the product 4
1.2. Range of application 4
1.3. Warnings and notes 5
1.4. References and symbols 5
2. Short description................................................................................................................... 7
3. Name plate.............................................................................................................................. 9
4. Transport and storage........................................................................................................... 11
4.1. Transport 11
4.2. Storage 11
5. Assembly................................................................................................................................ 12
5.1. Mounting position 12
5.2. Fit ball handle to handwheel 12
5.3. Mount actuator to valve 12
5.3.1. Overview on coupling variants 12
5.3.2. Mount actuator (with coupling) 13
6. Electrical connection............................................................................................................. 16
6.1. Basic information 16
6.2. Open terminal compartment 17
6.3. Cable connection 18
6.4. Close terminal compartment 21
6.5. External earth connection 21
7. Commissioning...................................................................................................................... 23
7.1. End stops in part-turn actuator 23
7.1.1. Set end stop CLOSED 24
7.1.2. Set end stop OPEN 25
7.2. End position setting (via push buttons) 25
7.2.1. Set end position CLOSED 26
7.2.2. Set end position OPEN 27
7.3. Position indicator setting 28
7.3.1. Position indication for 90° 29
7.3.2. Position indication for 120° 30
7.3.3. Position indication for 45° – 360° 30
7.4. Configuration of further parameters 31
7.4.1. Speed setting 31
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PF-Q80 – PF-Q600
Table of contents
8. Operation................................................................................................................................ 35
8.1. Manual operation 35
8.2. Motor operation 35
8.2.1. Actuator operation via push buttons 35
8.2.2. Actuator operation via AUMA Assistant App 36
8.2.3. Actuator operation from Remote 37
9. FOX-EYE indication light and status indication.................................................................. 39
10. Corrective actions.................................................................................................................. 42
10.1. Faults during commissioning 42
10.2. Fault indications and warning indications 42
10.3. Not ready REMOTE 45
11. Servicing and maintenance................................................................................................... 47
12. Disposal and recycling.......................................................................................................... 49
13. Technical data......................................................................................................................... 50
13.1. Technical data Part-turn actuator with integral controls for open-close and modulating duty 50
14. Spare parts............................................................................................................................. 55
14.1. Part-turn actuators PF-Q80 – PF-Q600 55
Index........................................................................................................................................ 57
3
PF-Q80 – PF-Q600
Safety instructions
1. Safety instructions
1.1. Prerequisites for the safe handling of the product
Standards/directives The end user or the contractor must ensure that all legal requirements, directives,
guidelines, national regulations and recommendations with respect to assembly,
electrical connection, commissioning and operation are met at the place of installation.
Depending on the actuator version, this includes:
● Applicable configuration guidelines for fieldbus applications.
● Applicable configuration guidelines for network applications.
Safety instructions/
All personnel working with this device must be familiar with the safety and warning
warnings
instructions in this manual and observe the instructions given. Safety instructions
and warning signs on the device must be observed to avoid personal injury or property
damage.
Qualification of staff Assembly, electrical connection, commissioning, operation, and maintenance must
be carried out by suitably qualified personnel authorised by the end user or contractor
of the plant only.
Prior to working on this product, the staff must have thoroughly read and understood
these instructions and, furthermore, know and observe officially recognised rules
regarding occupational health and safety.
Commissioning Prior to commissioning, imperatively check that all settings meet the requirements
of the application. Incorrect settings might present a danger to the application, e.g.
cause damage to the valve or the installation. The manufacturer will not be held
liable for any consequential damage. Such risk lies entirely with the user.
Operation Prerequisites for safe and smooth operation:

● Correct transport, proper storage, mounting and installation, as well as careful
commissioning.
● Only operate the device if it is in perfect condition while observing these instruc-
tions.
● Immediately report any faults and damage and allow for corrective measures.
● Observe recognised rules for occupational health and safety.
● Observe national regulations.
● During operation, the housing warms up and surface temperatures > 60 °C may
occur. To prevent possible burns, we recommend checking the surface temper-
ature prior to working on the device using an appropriate thermometer and
wearing protective gloves.
● During operation, accelerating loads up to maximum 15 % of the maximum
torque may occur. Higher values might damage the electronics.
Protective measures The end user or the contractor are responsible for implementing required protective
measures on site, such as enclosures, barriers, or personal protective equipment
for the staff.
Maintenance To ensure safe device operation, the maintenance instructions included in this manual
must be observed.
Any device modification requires prior written consent of the manufacturer.
1.2. Range of application
AUMA part-turn actuators are designed for the operation of industrial valves, e.g.
butterfly valves and ball valves.
Other applications require explicit (written) confirmation by the manufacturer.
The following applications are not permitted, e.g.:

● Industrial trucks according to EN ISO 3691
4
PF-Q80 – PF-Q600
Safety instructions
● Lifting appliances according to EN 14502

● Passenger lifts according to DIN 15306 and 15309
● Service lifts according to EN 81-1/A1
● Escalators
● Continuous duty
● Buried service
● Continuous underwater use (observe enclosure protection)
● Potentially explosive atmospheres
● Radiation exposed areas in nuclear power plants
No liability can be assumed for inappropriate or unintended use.
Observance of these operation instructions is considered as part of the device's
designated use.
Information These operation instructions are only valid for the "clockwise closing" standard
version, i.e. driven shaft turns clockwise to close the valve.
1.3. Warnings and notes
The following warnings draw special attention to safety-relevant procedures in these

operation instructions, each marked by the appropriate signal word (DANGER,
WARNING, CAUTION, NOTICE).
Indicates an imminently hazardous situation with a high level of risk. Failure

to observe this warning results in death or serious injury.
Indicates a potentially hazardous situation with a medium level of risk. Failure

to observe this warning could result in death or serious injury.
Indicates a potentially hazardous situation with a low level of risk. Failure to

observe this warning could result in minor or moderate injury. May also be
used with property damage.
Potentially hazardous situation. Failure to observe this warning could result

in property damage. Is not used for personal injury.
Safety alert symbol warns of a potential personal injury hazard.

The signal word (here: DANGER) indicates the level of hazard.
1.4. References and symbols
The following references and symbols are used in these instructions:
Information The term Information preceding the text indicates important notes and information.
Symbol for CLOSED (valve closed)

Symbol for OPEN (valve open)
Via the menu to parameter
Describes the menu path of AUMA Assistant App or the AUMA CDT software to the
parameter/process data on the basis of the display texts. Display texts, parameter
and process data are highlighted in grey: Example. In addition, in most cases, the
ID of the display text(DIS), of the parameter (PRM) or the process date (PZD) is
indicated. The search function of AUMA CDT software (Strg + F) can be used to
quickly find the display texts, parameters and process data.
5
PF-Q80 – PF-Q600
Safety instructions
➥ Result of a process step

Describes the result of a preceding process step.
6
PF-Q80 – PF-Q600
Short description
2. Short description
Part-turn actuator AUMA part-turn actuators PF-Q80 – PF-Q600 are driven by an electric motor. For
control in motor operation and for processing the actuator signals, controls are
integrated within the housing. Push buttons allow for local actuator operation. A
handwheel is provided for occasional manual operation. Manual operation is possible
without change-over.
The swing angle is limited by internal end stops. Switching off in end positions may
be either by limit or torque seating.
The self-locking of the actuator is ensured by means of the braking function. As soon
as the actuator is at standstill, the motor takes over the brake function for the first
20 seconds. This period is defined through a parameter which can be set via
Bluetooth. After this, the locking brake takes over the brake function by disconnection
from power and renewed engagement. Brake engagement generates a clicking noise
and is part of the standard operational behaviour.
The actuator performs a torque measurement. The measured values can be read
by means of the AUMA Assistant App or AUMA CDT. Measured values are only
generated during motor operation. No measured value is generated during manual
operation. The last measured value remains frozen and is displayed. This is not the
case when starting from the torque seating end position. In this case, the value is
set to zero and also displayed as zero.
AUMA part-turn actuator Figure 1: PF-Q150
PROFOX PF-Q150
[1] Push buttons

[2] Position indicator
[3] Screw plug for end stop
[4] FOX-EYE (indication LED)
[5] Screw plug for manual emergency operation
[6] Handwheel
Information Only smaller sizes without handwheel function are equipped with a manual drive
option via Allen key, located below the screw plug for manual emergency operation
[5].
App and software
Using the AUMA CDT software for Windows-based computers (notebooks or tablets)
and the AUMA Assistant App, actuator data can be uploaded and read, settings
can be modified and stored. The connection between computer and AUMA actuator
is established wireless via Bluetooth interface. With the AUMA Cloud, we provide
an interactive platform to collect and assess e.g. detailed device data of all actuators
within a plant.
7
PF-Q80 – PF-Q600
Short description
Figure 2: Communication via Bluetooth
AUMA CDT AUMA CDT is a user-friendly setting and operation program for AUMA actuators.
Connection between computer (notebook, tablet) and actuator is wireless via
Bluetooth interface.
AUMA CDT software can be downloaded free of charge from our website
www.auma.com.
The AUMA Cloud is the driving element of the digital AUMA world, acting as
interactive platform for efficient maintenance of AUMA actuators at moderate cost.
AUMA Cloud The AUMA Cloud collects all device data of all actuators within one site and provides
a clear overview at a glance. Detailed analysis provides valuable information on
potential maintenance requirements. Additional functions foster smooth asset
management.
The AUMA Assistant App enables commissioning, configuration and diagnostics of

AUMA Assistant App AUMA actuators via Bluetooth using either smartphone or tablet.
The AUMA Assistant App can be downloaded free of charge from the Play Store
(Android) or App Store (iOS).
Figure 3: Link to AUMA Assistant App
8
PF-Q80 – PF-Q600
Name plate
3. Name plate
Figure 4: Name plate arrangement
Figure 5: PROFOX name plate (example of I/O interface)
[1] Product name

[2] Type designation
[3] Order number
[4] Actuator serial number
[5] Torque range in direction OPEN/CLOSE
[6] Control
[7] Operating time range in [s] for a part-turn movement of 90°
[8] Current type, mains voltage, mains frequency
[9] Type of duty
[10] Permissible ambient temperature
[11] Threads for cable entries at electrical connection
[12] FCC ID
[13] Name and address of manufacturer (manufacturer logo: )
[14] Data Matrix code
[15] Swing angle
[16] Nominal power and nominal current
[17] Enclosure protection
9
PF-Q80 – PF-Q600
Name plate
Descriptions referring to name plate indications

Type designation Table 1:
Description of type designation (with the example of PROFOX PF-Q150-F07-F10-N)
PROFOX PF Q 150 F07 – F10 N
PROFOX Product name
PF Type (abbreviation PROFOX)
Q Type of movement: Part-turn actuator
150 Size (max. torque in Nm)
F07 – F10 Flange sizes
N Flange surface flat, without spigot
Order number The product can be identified using this number and the technical data as well as
order-related data pertaining to the device can be requested.
Please always state this number for any product inquiries.
On the Internet at http://www.auma.com > Service & Support >myAUMA, we offer
a service allowing authorised users to download order-related documents such as
wiring diagrams and technical data (both in German and English), inspection certificate
and the operation instructions when entering the order number.
Serial number Table 2:

Actuator Description of serial number (example of 0520NS12345)
05 20 NS12345
05 Positions 1+2: Assembly in week = week 05
20 Positions 3+4: Year of manufacture = 2020
NS12345 Internal number for unambiguous product identification
Data Matrix code When registered as authorised user, you may use our AUMA Assistant App to scan
the Data Matrix code and directly access the order-related product documents without
having to enter order number or serial number.
Figure 6: Link to AUMA Assistant App:
For further Service & Support, Software/Apps/... refer to www.auma.com
10
PF-Q80 – PF-Q600
Transport and storage
4. Transport and storage

4.1. Transport
For transport to place of installation, use sturdy packaging.
Suspended load!
Death or serious injury.
→ Do NOT stand below suspended load.
→ Attach ropes or hooks for the purpose of lifting by hoist only to housing and NOT
to handwheel.
→ Actuators mounted on valves: Attach ropes or hooks for the purpose of lifting
by hoist to valve and NOT to actuator.
→ Actuators mounted to gearboxes: Attach ropes or hooks for the purpose of lifting
by hoist only to the gearbox using eyebolts and NOT to the actuator.
→ Respect total weight of combination (actuator, gearbox, valve)
→ Secure load against falling down, sliding or tilting.
→ Perform lift trial at low height to eliminate any potential danger e.g. by tilting.
Information Please refer to the technical data sheet for actuator weights.
4.2. Storage
Risk of corrosion due to inappropriate storage!

→ Store in a well-ventilated, dry room.
→ Protect against floor dampness by storage on a shelf or on a wooden pallet.
→ Cover to protect against dust and dirt.
→ Apply suitable corrosion protection agent to uncoated surfaces.
Long-term storage For long-term storage (more than 6 months), observe the following points:
1. Prior to storage:
Protect uncoated surfaces, in particular the output drive parts and mounting
surface, with long-term corrosion protection agent.
2. At an interval of approx. 6 months:
Check for corrosion. If first signs of corrosion show, apply new corrosion protec-
tion.
11
PF-Q80 – PF-Q600
Assembly
5. Assembly
5.1. Mounting position
The product described in this document can be operated without restriction in any
mounting position.
5.2. Fit ball handle to handwheel
To avoid damage during transport, the ball handle is fitted at the rear of the
handwheel.
Prior to commissioning, mount the ball handle into correct position:
1. Remove cap nut [1] and pull out ball handle [2].
2. Insert ball handle [2] in correct position and fasten with cap nut [1].
5.3. Mount actuator to valve
The actuator is mounted to the valve using a coupling.
Corrosion due to damage to paint finish and condensation!

→ Touch up damage to paint finish after work on the device.
→ After mounting, immediately perform electrical connection of the device to min-
imise condensation cause by standby current.
5.3.1. Overview on coupling variants
Design Figure 7: Coupling variants
[1] Bore with keyway

[2] Square bore
[3] Bore with two-flats
Application ● For valve attachments according to EN ISO 5211
● For rotating, non-rising valve stem
12
PF-Q80 – PF-Q600
Assembly
5.3.2. Mount actuator (with coupling)

Unbored couplings or couplings with pilot bore must be machined to match the valve
shaft prior to mounting the actuator to the valve (e.g. with bore and keyway, two-flat
or square bore).
Assemble valve and actuator in the same end position. As standard, the actu-
ator is supplied in end position CLOSED.
→ Recommended mounting position for butterfly valves: End position CLOSED.
→ Recommended mounting position for ball valves: End position OPEN.
Assembly steps 1. If required, move actuator in same end position as valve using the handwheel.
2. Clean mounting faces, thoroughly degrease uncoated mounting surfaces.
3. Apply a small quantity of grease to the valve shaft [2].
13
PF-Q80 – PF-Q600
Assembly
4. Place coupling [1] onto valve shaft [2] and secure against axial slipping by using
a grub screw [3] or a clamping washer and a screw with curved spring lock
washer [4]. Thereby, ensure that dimensions X, Y or L are observed (refer to
figure and table <Mounting positions for coupling>).
Figure 8: Examples: Fit coupling
[1] Coupling
[2] Valve shaft
[3] Grub screw
[4] Clamping washer and screw with curved spring lock washer
Figure 9: Mounting positions for coupling
Table 3:
Mounting position of the coupling within fitting dimensions according to AUMA definition
Dimensions Q80 Q150 Q300 Q600
[mm]
EN ISO 5211 F05 F07 F10 F05 F07 F10 F07 F10 F07 F10
X max. 3 3 3 3 3 3 4.5 4.5 4.5 4.5
Y max. 2 2 2 2 2 2 4.5 4.5 4.5 4.5
L max. 381)/40 381)/40 381)/40 381)/40 381)/40 381)/40 50 50 50 50
1) Thread with grub screw
5. Apply non-acidic grease at splines of coupling (e.g. Gleitmo by Fuchs).
14
PF-Q80 – PF-Q600
Assembly
6. Fit actuator. If required, slightly turn actuator until splines of coupling engage.
Figure 10: Mounting the actuator onto valve
Information Ensure complete contact of flanges.
7. If flange bores do not match thread:

7.1 Slightly rotate handwheel until bores line up.
7.2 If required, shift actuator by one tooth on the coupling.
8. Fasten actuator with screws.
Information: We recommend applying liquid thread sealing material to the
screws to avoid contact corrosion.
9. Fasten screws crosswise to a torque according to table.
Table 4:
Tightening torques for screws
Threads Tightening torque [Nm]
Strength class A2-80/A4–80
M6 10
M8 24
M10 48
M12 82
M16 200
M20 392
15
PF-Q80 – PF-Q600
Electrical connection
6. Electrical connection
6.1. Basic information
Electric shock due to presence of hazardous voltage!

Risk of death or serious injury!
→ The electrical connection must be carried out exclusively by suitably qualified
personnel.
→ Prior to connection, observe basic information contained in this chapter.
Risk of immediate actuator operation when connecting to mains!

Risk of death, severe injury or damage to valve.
→ Check operation signals and operation behaviour prior to switching on the mains
voltage.
→ Ensure that the tripping conditions for the failure behaviour are not fulfilled when
switching on.
→ Ensure that the tripping conditions for the EMERGENCY behaviour are not ful-
filled when switching on.
Reasons for immediate operation:

● The signal and fieldbus cables are connected and a respective operation com-
mand has been issued.
● The “Failure behaviour” function was configured as to ensure that this state
results in an operation once the mains voltage is applied. Factory setting para-
meter Failure operation: STOP (the actuator stops).
● The “EMERGENCY behaviour” function was configured as to ensure that this
state results in an operation once the mains voltage is applied. Factory setting
function EMERGENCY behaviour: Function not activated.
Wiring diagram/terminal The pertaining wiring diagram/terminal plan (in German or English) is attached to
plan the device in a weather-proof bag, together with these operation instructions. It can
also be requested from AUMA (state order number, refer to name plate) or
downloaded directly from the Internet (http://www.auma.com).
Permissible networks The actuators are suitable for use in TN and TT networks. For IT network, a suitable,
(supply networks) approved insulation monitor measuring the pulse code is required.
Current type, mains Type of current, mains voltage and mains frequency must match the data on the
voltage, mains fre- name plate.
quency For short-circuit protection and for disconnecting the actuator from the mains, fuses
and disconnect switches or circuit breakers have to be provided by the customer.
For circuit breakers, the following sizing/characteristics are recommended:
Sizing/
Number of actuators characteristics
1 B06
2 B10
4 C13
10 D16
Refer to electric data for the maximum current values of individual models and
versions.
Potential of customer Refer to Technical data for options of isolated potentials.

connections
16
PF-Q80 – PF-Q600
Safety standards Safety measures and safety equipment must comply with the respectively valid
national on site specifications. All externally connected devices shall comply with
the relevant safety standards applicable for the place of installation.
Connecting cables, ● We recommend using connecting cables and connecting terminals according
cable glands, reducers, to rated current (IN) (refer to motor or electrical data sheet).
blanking plugs ● For device insulation, appropriate (voltage-proof) cables must be used. Specify
cables for the highest occurring rated voltage.
● To avoid contact corrosion, we recommend the use of sealing agents for cable
glands and blanking plugs made of metal.
● Use connecting cable with appropriate minimum rated temperature.
● For connecting cables exposed to UV radiation (outdoor installation), use UV
resistant cables.
● For the connection of position transmitters, screened cables must be used.
Cable installation in ac- Signal and fieldbus cables are susceptible to interference. Motor cables are
cordance with EMC interference sources.
● Lay cables being susceptible to interference or sources of interference at the
highest possible distance from each other.
● The interference immunity of signal and fieldbus cables increases if the cables
are laid close to the earth potential.
● If possible, avoid laying long cables and make sure that they are installed in
areas being subject to low interference.
● Avoid parallel paths with little cable distance of cables being either susceptible
to interference or interference sources.
6.2. Open terminal compartment
Figure 11: Open terminal compartment (example of I/O interface)
[1] Cover
[2] Screws
[3] Cable entry
[4] Blanking plug
[5] Cable gland (not included in scope of delivery)
17
PF-Q80 – PF-Q600

Death or serious injury.
→ Disconnect device from the mains before opening.
→ Wait for 60 seconds after power cut-off prior to opening the housing.
1. Loosen screws [2] and remove cover [1].

2. Insert cable glands [5].
➥ The enclosure protection IP… stated on the name plate is only ensured if suit-
able cable glands are used.
Figure 12: Example: Name plate for enclosure protection IP68
3. Tighten cable glands and blanking plugs with the appropriate torque in compli-
ance with the manufacturer's specifications.
6.3. Cable connection
Cable arrangement
The shown cable arrangement is only applicable for actuators with I/O interface!
For actuators with fieldbus interface, please refer to appropriate short instructions
(if available).
Cable arrangement depends on the number of cables connected in addition to the

mains cable. There are two options:
Figure 13: Cable arrangement
[1] Cable arrangement for one mains cable and one signal cable
[2] Cable arrangement for one mains cable and two additional cables
For better accessibility, we recommend heeding the following order.
1. Insert signal cable into cable gland on the right and push upward until the cable
is visible.
18
PF-Q80 – PF-Q600
2. In case a further signal cable is connected: Insert second signal cable into
middle cable gland and push upward until the cable is visible.
3. Insert mains cable into left cable gland and also push upward until the cable is
visible.
4. Remove cable sheathing.
5. Strip wires.
→ Controls approx. 6 mm, power supply unit approx. 10 mm
6. For flexible cables: Use wire end sleeves according to DIN 46228.
PE connection
In case of a fault, electric shock due to presence of hazardous voltage if the

PE conductor is NOT connected!
→ Connect all protective earth conductors.
→ Connect PE connection to external protective earth conductor of connecting
cables.
→ Start running the device only after having connected the protective earth con-
ductor.
7. Fasten PE using spade lugs or wire end sleeves at protective earth connection
( ) as shown. Do not completely loosen screw!
Figure 14: Protective earth connection (example)
Table 5:
Terminal cross sections and tightening torques of PE connection
Designation Terminal cross sections Tightening torques
2
Protective earth connection (PE) 1.0 – 6 mm (flexible) via spade lug or 3 – 4 Nm
wire end sleeve
2
1.5 – 2.5 mm (flexible) directly
2
1.5 – 6 mm (rigid) directly
Connection of mains and signal cables

8. Connect mains cable according to order-related wiring diagram.
Table 6:
Terminal cross sections
Designation Wire type Cross section
min. [mm²] max. [mm²]
Mains cable rigid/flexible 0.08 2.5
AWG AWG 28 AWG 12
19
PF-Q80 – PF-Q600
9. Connect signal cables in push-in technology according to order-related wiring

diagram.
Damage to push-in terminals by jamming of wire end sleeves with the housing!
Replacement of the complete component is required.
→ Use wire end sleeves with smooth surface.
→ Always press the push-in terminals completely down using a screwdriver and
always carefully remove signal cables.
→ It must be possible to pull out the signal cable without resistance when the push-
in terminal held down.
Information: To avoid unevenness at wire end sleeve, AUMA recommends

using the Crimpfox 6 model by Phoenix Contact as suitable crimping pliers.
Figure 15: Connect signal cables
Table 7:
Terminal cross sections
Designation Wire type Cross section
min. [mm²] max. [mm²]
I/O signal cable solid 0.2 1.5
flexible 0.2 1.5
flexible with wire end 0.2 1.5
sleeve without plastic
sleeve
AWG AWG 24 AWG 16
10. For shielded cables: Link the cable shield end via the cable gland to the housing
(earthing).
11. If the PE conductor has been removed from the cover, it must be tightened
applying 2.2 Nm tightening torque prior to re-placing the cover.
12. Fasten cable glands with the torque as specified by the manufacturer to ensure
respect of required enclosure protection.
13. Connect power supply.
If the end position setting is carried out with the internal operation buttons
following the connection to the power supply: Do not close cover!
20
PF-Q80 – PF-Q600
6.4. Close terminal compartment

Figure 16: Close terminal compartment (example of I/O interface)
[1] Cover
[2] Screws
[3] O-ring
Short-circuit and electric shock due to pinching of cables!

→ Carefully assemble cover to avoid pinching the cables.
1. Clean sealing faces of cover [1] and housing.

2. Check whether O-ring [3] is mounted in the provided groove.
3. Fit cover [1] and fasten screws [2] evenly crosswise at 24 Nm (M8).
Information: The PE conductor must be correctly connected to the cover
housing. If the cable has been removed from the cover, it must be tightened
applying 2.2 Nm tightening torque prior to re-placing the cover.
6.5. External earth connection
Standard version: Without earth connection, with plastic plate and screw only.
Option: With earth connection consisting of metal plate and hex. socket cap head
screw with shaft bearing race.
21
PF-Q80 – PF-Q600
Figure 17: Earth connection
Application External earth connection (U-bracket) for connection to equipotential compensation.
Information The earthing cable must be attached between the U-bracket and the metal washer
resting on the housing.
Information Strip powder from actuator surface below the U-bracket (file down).
Table 8:
Terminal cross sections and earth connection tightening torques
Conductor type Terminal cross sections Tightening torques
solid 2.5 mm² to 6 mm² 3 – 4 Nm
flexible 1.5 mm² to 4 mm² 3 – 4 Nm
For fine stranded (flexible) wires, connection is made via cable lugs/ring terminals. When connecting
two individual wires with a U-bracket, cross sections have to be identical.
22
PF-Q80 – PF-Q600
Commissioning
7. Commissioning
Commissioning is made in four steps:
1. End stop setting
2. End position setting
3. Position indicator setting
4. Configuration of further parameters
Besides end position settings, all other settings have already been made in
the factory in compliance with the order.
If correctly ordered, only end position setting is required.
The following table shows the most important parameters and how they can be
configured.
Step Setting Parameter/desig- At the actuator AUMA Assistant AUMA CDT Page
nation App
End stop setting Swing angle limita- End stop CLOSED Yes No No page 24, Set end
tion stop CLOSED
End stop OPEN Yes No No page 25, Set end

stop OPEN
End position set- Positions End position Yes Yes Yes page 26, Set end
ting CLOSED setting position CLOSED
End position OPEN Yes Yes Yes page 27, Set end
setting position OPEN
Position indicator Indication for the Indication end posi- Yes No No page 28, Position
setting end positions tion CLOSED indicator setting
Indication end posi- Yes No No
tion OPEN
Configuration of Type of seating End position No Yes Yes —
further parameters CLOSED
End position OPEN No Yes Yes
Torque switching Tripping torque No Yes Yes
CLOSE
Tripping torque No Yes Yes
OPEN
Speeds Operating time No Yes Yes page 31, Speed
setting
I/O signals (bin- Type and assign- No Yes Yes —

ary/analogue) ment
Positioner Various paramet- No Yes Yes —
ers
Many further parameters can be configured using the AUMA Assistant App or AUMA
CDT. Refer to Manual (Operation & Setting ) PROFOX.
7.1. End stops in part-turn actuator
The following description applies for clockwise closing standard version.

Separate instructions are available for counterclockwise special version.
The internal end stops limit the swing angle. They protect the valve in case of limit
switching failure during motor operation and serve the purpose as limitation for
23
PF-Q80 – PF-Q600
Commissioning
manual operation via handwheel. They may not be used for torque tripping in end
positions during standard operation.
End stop setting is generally performed by the valve manufacturer prior to installing
the valve into the pipework.
Exposed, rotating parts (discs/balls) at the valve!

Pinching and damage by valve or actuator.
→ End stops should be set by suitably qualified personnel only.
→ Never completely remove the setting screws [2] and [4] to avoid grease leakage.
→ Observe dimension Tmin.
Information ● The swing angle set in the factory is indicated on the name plate:
● The setting sequence depends on the valve:

- Recommendation for butterfly valves: Set end stop CLOSED first.
- Recommendation for ball valves: Set end stop OPEN first.
Figure 18: End stops
[1] Screw plug for end stop OPEN

[2] Setting screw for end stop OPEN
[3] Screw plug for end stop CLOSED
[4] Setting screw for end stop CLOSED
Dimensions/sizes Q80 Q150 Q300 Q600

T (for 90°) 14.5 14.5 18.5 18.5
Tmin. 9 9 11 11
7.1.1. Set end stop CLOSED
With fitted handwheel: Dismantle handwheel prior to end stop CLOSED setting!
1. Remove screw plug [3].

2. Move valve to end position CLOSED with handwheel.
24
PF-Q80 – PF-Q600
Commissioning
3. If the valve end position is not reached:

→ Slightly turn setting screw [4] counterclockwise until valve end position
CLOSED can be safely set.
➥ Turning the setting screw [4] clockwise results in a smaller swing angle.
➥ Turning the setting screw [4] counterclockwise results in a larger swing
angle.
4. Turn setting screw [4] clockwise to the stop.

➥ This completes the setting of end stop CLOSED.
5. Check O-ring of screw plug for seat and condition, replace if damaged.
6. Screw in screw plug [1] and fasten while applying the following torque:
➥ PF-Q80X – PF-Q150X: 13 Nm (M12)
➥ PF-Q300X – PF-Q600X: 13 Nm (M16)
Having completed this procedure, the end position detection CLOSED can be set
immediately.
7.1.2. Set end stop OPEN
Information In general, the end stop OPEN does not have to be set.
2. Move valve to end position OPEN with handwheel.
3. If the valve end position is not reached:
→ Slightly turn setting screw [2] counterclockwise until valve end position
OPEN can be safely set.
➥ Turning the setting screw [2] clockwise results in a smaller swing angle.
➥ Turning the setting screw [2] counterclockwise results in a larger swing
angle.
4. Turn setting screw [2] clockwise to the stop.

➥ This completes the setting of end stop OPEN.
5. Check O-ring of screw plug for seat and condition, replace if damaged.
6. Screw in screw plug [1] and fasten while applying the following torque:
➥ PF-Q80X – PF-Q150X: 13 Nm (M12)
➥ PF-Q300X – PF-Q600X: 13 Nm (M16)
Having completed this procedure, the end position detection OPEN can be set
immediately.
7.2. End position setting (via push buttons)
When setting the end positions, the actuator acts in accordance with the selected
type of seating:
Limit seating
The final position of the end position is set to the exact current position. Once the
final position is reached, the actuator switches off.
Torque seating
The final position of the end position is set to <1 % before the current position. Once
the torque is reached, the actuator switches off.
25
PF-Q80 – PF-Q600
Commissioning
In case of torque seating: Check factory torque setting!
The end positions may also be set using the AUMA Assistant App or the AUMA
CDT software.
Valve damage at valve/gearbox due to incorrect setting!

→ When setting with motor operation: Interrupt operation in time prior to reaching
the end stop.
→ Heed overrun when selecting actuator seating via positions.
7.2.1. Set end position CLOSED

Failure to observe this warning results in death or serious injury.
→ Electrical connection and commissioning must be carried out exclusively by
suitably qualified personnel if circuit is live.
→ Do not touch any cables.
1. Remove cover from actuator.

2. Operate in direction CLOSE via push button until complete valve closing.
Risk of passing set end positions!

→ During operation in directions OPEN/CLOSE, the actuator stops when reaching
the set end position. When pressing again the push button, the actuator runs
until reaching a mechanical stop (end stop of the actuator or the valve) or passes
the end position when releasing the push button.
➥ The operation in direction CLOSE is signalled by the LED flashing in red.

Figure 19: Example with I/O interface
3. Once the desired end position CLOSED has been reached, release the push
button .
➥ The LED continues flashing in blue for approx. 10 seconds. This time span al-
lows for end position setting.
26
PF-Q80 – PF-Q600
Commissioning
4. While LED is flashing in blue, hold down push button for at least two seconds
until the LED is illuminated in red.
➥ The end position CLOSED setting has been successfully completed.
7.2.2. Set end position OPEN

Failure to observe this warning results in death or serious injury.
→ Electrical connection and commissioning must be carried out exclusively by
suitably qualified personnel if circuit is live.
→ Do not touch any cables.
1. Remove cover from actuator.
27
PF-Q80 – PF-Q600
Commissioning
2. Operate in direction OPEN via push button until complete valve opening.

➥ The operation in direction OPEN is signalled by the LED flashing in green.

3. Once the desired end position OPEN has been reached, release the push button
.
➥ The LED continues flashing in blue for approx. 10 seconds. This time span al-
lows for end position setting.
4. While LED is flashing in blue, hold down push button for at least two seconds
until the LED is illuminated in green.
➥ The end position OPEN setting has been successfully completed.
7.3. Position indicator setting

The position indicator shows the valve position through its rotating indication. If
correctly set, the position indicator shows the colour red when in end position
CLOSED and green when in end position OPEN.
28
PF-Q80 – PF-Q600
Commissioning
The following table provides an overview of the different positions indications and
refers to the chapter describing the respective setting.
Table 9: Position indications

Figure Indication range Page
90° page 29, Position indication for 90°
120° page 30, Position indication for 120°
45° – 360° page 30, Position indication for 45° – 360°
7.3.1. Position indication for 90°
Figure 23: Position indicator

2. Operate actuator to end position CLOSED.
3. Turn inner shaft [2] using a suitable screwdriver until the display windows of
position indicator [3] are red.
4. Operate actuator to end position OPEN.
5. Check whether the windows of the position indicator [3] are completely green.
➥ If yes: Position indicator has been correctly set. If no: Resume as of step 1.
29
PF-Q80 – PF-Q600
Commissioning
7.3.2. Position indication for 120°
Figure 24: Position indicator

3. Turn inner shaft [2] using a suitable screwdriver until the complete display win-
dow of position indicator [3] is red.
5. Check whether the window of the position indicator [3] is completely green.
➥ If yes: Position indicator has been correctly set. If no: Resume as of step 1.
7.3.3. Position indication for 45° – 360°

After successful setting, the black line of the position indicator should move across
range indicated by the red and green labels.
Wide swing angle range

Depending on the position of the first label, the second label will be on the back of
the position indicator.
→ Check swing angle range and possible label position prior to actually sticking
the label onto the position indicator.
2. Stick the red label [1] included in the scope of supply at any position of the po-
sition indicator.
30
PF-Q80 – PF-Q600
Commissioning
3. Turn inside shaft [2] using an appropriate screwdriver until the black strip [3] is
at the same position as the red label [1].
5. Stick the green label [3] onto the black strip [3] and make sure that they com-
pletely overlap.
7.4. Configuration of further parameters
Either the AUMA Assistant App or AUMA CDT software is required to use the
complete range of configuration options.
The user level defines which parameters are displayed or can be changed.
Information For further information relating to user levels and passwords, please refer to page
37, Table 19
7.4.1. Speed setting

The speeds are determined by the motor speed. The motor speed and thus the
actuator speed can be modified using the AUMA Assistant App or AUMA CDT.
Setting is made using a percentage value within the range of 10 % and 100 %.
Thereby, 100 % corresponds to the maximum motor speed and thus to the maximum
actuator speed.
Table 10: Assignment of power levels to the motors and power supply units used
Power level Motor Power supply unit
V1 18 W 65 W
V2 25 W 65 W
V3 50 W 85 W
31
PF-Q80 – PF-Q600
Commissioning
The speeds can be individually set for the following functions:

● Standard speed for operations in directions OPEN and CLOSE and back
(parameter: PRM_5587 Motor speed 1).
● Alternative standard speed if different speeds are required for operations in
directions OPEN and CLOSE or if continuous changes between two specified
speeds via a digital input are required (parameter: PRM_5588 Motor speed 2).
● Speeds for “Failure behaviour” and “EMERGENCY behaviour” functions:
- For operation in direction CLOSE (parameter: PRM_5592 Motor speed
for failure behaviour CLOSE and emergency operation CLOSE)
- For operation in direction OPEN (parameter: PRM_5591 Motor speed for
failure behaviour OPEN and emergency operation OPEN)
Variable speeds
For operations between OPEN and CLOSE, the speed can be specified via an
analogue input or the fieldbus. The analogue input must be configured to interpret
this signal.
The speed can be set within the range of 10 % and 100 % of the maximum motor
speed:
0/4 mA = 10 % of the maximum motor speed
20 mA = 100 % of the maximum motor speed
The applicable scaling limits are identical for the fieldbus. A respective field within
the process representation is available.
Table 11: Example values for Q80 size setting

Speed in % of the maximum motor speed
Operating time V3 V2 V1
Output drive 4 s – 40 s 8 s – 80 s 16 s – 160 s
4s 100 % — —
5.6 s 71 % — —
8s 50 % 100 % —
11 s 36 % 73 % —
16 s 25 % 50 % 100 %
22 s 18 % 36 % 72 %
32 s 13 % 25 % 50 %
40 s 10 % 20% 40 %
45 s — 18 % 35 %
63 s — 13 % 25 %
72 s — 11 % 22 %
80 s — 10 % 20 %
90 s — — 18 %
125 s — — 13 %
150 s — — 11 %
160 s — — 10 %

8s 100 % — —
11 s 73 % — —
16 s 50 % 100 % —
22 s 36 % 73 % —
32 s 25 % 50 % 100 %
32
PF-Q80 – PF-Q600
Commissioning

45 s 18 % 36 % 71 %
63 s 13 % 25 % 51 %
72 s 11 % 22 % 44 %
80 s 10 % 20 % 40 %
90 s — 18 % 36 %
125 s — 13 % 26 %
150 s — 11 % 21 %
160 s — 10 % 20 %
180 s — — 18 %
210 s — — 15 %
250 s — — 13 %
320 s — — 10 %

22 s 100 % — —
32 s 69 % — —
45 s 50 % 100 % —
63 s 35 % 71 % 100 %
72 s 31 % 63 % 88 %
90 s 24 % 50 % 70 %
125 s 18 % 36 % 50 %
150 s 15 % 30 % 42 %
180 s 12 % 25 % 35 %
210 s 10 % 21 % 30 %
220 s 10 % 20 % 29 %
250 s — 18 % 25 %
320 s — 14 % 20 %
450 s — 10 % 14 %
630 s — — 10 %

Operating time V3 V2
Output drive 45 s – 450 s 90 s – 750 s
45 s 100 % —
63 s 71 % —
72 s 63 % —
75 s 60 % 100 %
90 s 50 % 83 %
125 s 36 % 60 %
150 s 30 % 50 %
180 s 25 % 42 %
210 s 21 % 36 %
250 s 18 % 30 %
33
PF-Q80 – PF-Q600
Commissioning

Operating time V3 V2
Output drive 45 s – 450 s 90 s – 750 s
320 s 14 % 23 %
450 s 10 % 17 %
750 s — 10 %
34
PF-Q80 – PF-Q600
Operation
8. Operation
8.1. Manual operation
The following description applies for clockwise closing standard version.

Separate instructions are available for counterclockwise special version.
The handwheel allows actuator operation even in case of power failure. Handwheel
operation is only provided for occasional manual valve operation.
The handwheel does not rotate during motor operation. Change-over from motor
operation to manual operation is not required.
1. Close valve: Turn handwheel clockwise.
➥ Drive shaft (valve) turns clockwise in direction CLOSE.

2. Open valve: Turn handwheel counterclockwise.
➥ Drive shaft (valve) turns counterclockwise in direction OPEN.

Information Turning the handwheel during motor operation extends or reduces the operating
time, depending on the direction of rotation.
8.2. Motor operation
Valve damage due to incorrect settings!

→ Check the parameters configured in the factory prior to electrical actuator oper-
ation.
→ In case of deviations, adapt the parameters according to the valve and application
requirements.
Frozen valves when used in low temperatures below –15 °C

→ Recommendation: Activate excessive torque (parameter PRM_5718 ) to allow
using a peak torque of up to 127 % of the max. tripping torque when leaving
the end position.
8.2.1. Actuator operation via push buttons

The actuator can be locally operated by means of four push buttons.
Information To perform actuator operation via push buttons, please connect to power supply.
35
PF-Q80 – PF-Q600
Operation
Figure 25: Push button (example of I/O interface)
[1] Set end position OPEN push button

[2] Set operation in direction OPEN push button
[3] Set operation in direction CLOSE push button
[4] Set end position CLOSED push button
[5] LED

1. Run actuator in direction OPEN: Hold down button [2].

➥ The LED flashes in green during operation in direction OPEN.
2. Run actuator in direction CLOSE: Hold down button [3].
➥ The LED flashes in red during operation in direction CLOSE.
8.2.2. Actuator operation via AUMA Assistant App

Functions Alternatively, actuator operation is possible using the “AUMA Assistant” smartphone
App or the AUMA CDT software.The following table shows an overview of the menus
of the AUMA Assistant App and the AUMA CDT software.
Menu Description
Diagnostics Display of all available warnings and faults including
respective details.
Actuator diagnostics and detailed diagnostics
Operation function Operation in direction of end positions
Resetting the fault log
Setting end positions Setting the positions for end positions CLOSED and
OPEN
Device ID Device designation
Order number, serial number
Configuration Configuration of all parameters
Service functions Factory settings
Rebooting the actuator
36
PF-Q80 – PF-Q600
Operation
User level User level (1), (2), (3), ... defines which menu items or parameters can be displayed
or modified by the active user.
6 different users/user levels are available. User level (1), (2), (3), ... is indicated in
the top display row.
Figure 26: User level display (example user level 4)
Password A specific password is assigned to each user level and allows different actions. The
password must comprise 6 characters.
Table 15: User level and password

User levels and authorisations
User (user level) Authorisation/password
Observer (1) Verify settings
No password required
Operator (2) Change configuration parameters (low level)
Factory password: 000000
Maintenance (3) Reserved for future use
Specialist (4) Change configuration parameters (high level)
e.g. type of seating, assignment of output contacts
Factory password: 000000
Service (5) Service staff
Change configuration parameters (service level)
AUMA (6) AUMA administrator
Unauthorised access due to insecure password!

→ We recommend changing the password during initial commissioning.
8.2.3. Actuator operation from Remote
Risk of immediate actuator operation when connecting to mains!

Risk of death, severe injury or damage to valve.
→ Check operation signals and operation behaviour prior to switching on the mains
voltage.
→ Ensure that the tripping conditions for the failure behaviour are not fulfilled when
switching on.
→ Ensure that the tripping conditions for the EMERGENCY behaviour are not ful-
filled when switching on.
Operation mode REMOTE setting
Operation mode REMOTE is the preliminary condition for actuator control via binary
signals, analogue signals or via fieldbus.
The operation mode can be activated via AUMA Assistant App or AUMA CDT
software:
AUMA Assistant App DIS_53 Configuration
DIS_2919 Operation mode
PRM_5535 Selector
Or directly via the Remote operation menu in DIS_2250 Operation function.
Default setting: Operation mode = REMOTE
AUMA CDT DIS_53 Configuration
DIS_2919 Operation mode
37
PF-Q80 – PF-Q600
Operation
PRM_5535 Selector
Or directly via the tool bar in the “Device” tab in PRM_5535 Selector or Remote
control.
Default setting: Operation mode = REMOTE
Information The actuator only reacts to the currently selected command source. However, the
command source can be changed during running operation. The OPEN/CLOSE
operation is usually performed via the digital inputs. The setpoint control (e.g. for
modulating duty) can only be performed via the analogue inputs or the fieldbus.
Change-over between OPEN-CLOSE control and setpoint control
For PROFOX actuators, it is possible to select between OPEN - CLOSE control

(REMOTE OPEN-CLOSE) and setpoint control (REMOTE SETPOINT).
For the change-over, a digital input must be available and configured for the PZD_22
MODE signal.
● PZD_22 MODE input = high level (default: + 24 V DC) = Remote OPEN-CLOSE
Control is made via binary OPEN, STOP, CLOSE commands.
● PZD_22 MODE input = low level (0 V or input open) = REMOTE SETPOINT
Control takes place via an analogue signal (e.g. 0/4 – 20 mA).
Configuration of digital input
Required user level: Specialist (4).

DIS_53 Configuration
DIS_139 I/O interface
DIS_116 Digital inputs
Example: Use Signal DIN 1 input for change-over:
Parameters: PRM_873 Signal DIN 1
Setting value: MODE
EMERGENCY operation
An EMERGENCY operation is triggered by a signal at EMERGENCY input or the

Fieldbus EMERGENCY command bit. The actuator moves to a predefined
EMERGENCY position (i.e. end position OPEN or end position CLOSED). During
EMERGENCY operation, the actuator does not react to other operation commands
such as Remote OPEN/Remote CLOSE, Remote SETPOINT, Fieldbus
OPEN/Fieldbus/CLOSE or Fieldbus SETPOINT.
38
PF-Q80 – PF-Q600
FOX-EYE indication light and status indication
9. FOX-EYE indication light and status indication

Figure 27: FOX-EYE LED colours (PF-Q)
[1] FOX-EYE indication light

[2] Position indicator
FOX-EYE indication light
Various profiles can be selected for the FOX-EYE indication light. Depending on the
profile, colours and states of the indication light provide a different signal.
Use the following menu for active profile setting:
DIS_53 Configuration
DIS_2269 Indication
DIS_2684 Actuator internal control unit
PRM_5506 Configuration FOX-EYE (blinking behaviour/colours)
The following profiles can be selected by means of the AUMA Assistant App or AUMA
CDT:
Default value: CUSTOMER
Setting values: CUSTOMER, AUMA, NAMUR, FLEXIBLE
Information The “Flexible” profile allows setting of colours and states of the signals as required.
Most signals can be activated and deactivated. Also refer to the table at the end of
the section.
Table 16: Customer profile

Colour/state Signal Description
Illuminated in white Ready for opera- The actuator:
tion (REMOTE) ● is in operation mode REMOTE.
● is ready for operation.
● is not in any end position.
blinking in white Ready for opera- The actuator:
(double flash) tion (LOC- ● is in operation mode LOCAL or OFF.
AL/OFF) ● is ready for operation.
Information: In the Ready for operation LOCAL/OFF mode, the
FOX-EYE indication light also blinks in end positions and for
operations in directions CLOSE/OPEN.
Illuminated in blue Bluetooth active The actuator is connected via Bluetooth.
illuminated in red End position The actuator is in end position CLOSED.
CLOSED
illuminated in green End position The actuator is in end position OPEN.
OPEN
blinking in blue Bluetooth inter- The Bluetooth interface is provisionally activated.
face ready for re- Safety function: refer to Manual “PROFOX Parameters and
ception functions”.
blinking in red Operation in direc- The actuator runs in direction CLOSE.
tion CLOSE
39
PF-Q80 – PF-Q600

flashing in red (fast) Fault Refer to Corrective action chapter.
blinking in green Operation in direc- The actuator runs in direction OPEN.
tion OPEN
blinking in orange Ping Blinking function
(fast)
Table 17: AUMA profile

Illuminated in white Ready for opera- The actuator:
● is not in any end position.
blinking in white Ready for opera- The actuator:
(double flash) tion (LOC- ● is in operation mode LOCAL or OFF.
AL/OFF) ● is ready for operation.
flashing in red (fast) Fault Refer to Corrective action chapter.
blinking in red Warning Refer to Corrective action chapter.
(double flash)
(fast)
Table 18: NAMUR profile

illuminated in red Failure Refer to Corrective action chapter.
illuminated in green Ready for opera- The actuator:
blinking in red Function check Refer to Corrective action chapter.
or
Out of specifica-
tion
blinking in green Maintenance re- Maintenance is required.
quired
(fast)
Table 19: Flexible profile: Default values and options

Signal Default value Options
Ready for operation Illuminated in illuminated in green
(REMOTE) white
Ready for operation blinking in white blinking in red
(LOCAL/OFF) (double flash) blinking in red (double flash)
blinking in orange
Bluetooth active Illuminated in blue —
Bluetooth interface blinking in blue —
ready for reception
End position illuminated in or- illuminated in red
CLOSED ange illuminated in green
illuminated in magenta
40
PF-Q80 – PF-Q600
Signal Default value Options

End position OPEN illuminated in illuminated in orange
green illuminated in red
illuminated in magenta
Operation in direc- blinking in orange blinking in red
tion CLOSE blinking in green
blinking in magenta
Operation in direc- blinking in green blinking in orange
tion OPEN blinking in red
blinking in magenta
Fault flashing in red illuminated in red
(fast)
Warning blinking in red blinking in red
(double flash) blinking in orange
Blinking function blinking in orange —
(Ping) (default (fast)
value)
Position indicator
Mechanical position indicator:

● Independent of power supply
● continuously indicates the valve position
● indicates whether the actuator is moving (running indication)
● indicates that end positions have been reached
First, perform the position indicator setting to match the valve!

Refer to the Commissioning chapter.
Table 20: Position indicator

Colour/state Signification Description
completely red CLOSED The actuator is in end position CLOSED.
completely green OPEN The actuator is in end position OPEN.
red/green Intermediate posi- The actuator is not in any of the end positions.
tion
41
PF-Q80 – PF-Q600
Corrective actions
10. Corrective actions

10.1. Faults during commissioning
Table 21:
Faults during operation/commissioning
Faults Description/cause Remedy
Actuator operation is either too fast Operating time setting is incorrect. Modify operating time.
or to slow.
Actuator suddenly stops in end posi- Speed reduction switched off or incorrectly set be- Set speed reduction and/or adapt parameter.
tions. fore reaching end positions.
Actuator exceeds the end position. Overrun due to excessive speed. Advance electronic end position switch by the
overrun margin or adapt the parameters to an ex-
tended speed reduction curve in the “Speed
red.pr.end pos.” [speed reduction prior to end pos-
ition] section.
Actuator repeatedly corrects the set- Overrun due to excessive speed. Adapt the speed reduction prior to setpoint position
point position during positioning. parameters to an extended speed reduction curve
in the positioner menu or adjust optimally the
parameters for the positioner.
10.2. Fault indications and warning indications
Faults interrupt or prevent the electrical actuator operation. If a fault occurs, the
FOX-EYE indication light is quickly flashing in red.
Warnings have no influence on the electrical actuator operation. They only serve
for information purposes. The FOX-EYE remains white.
Further signals are comprised in collective signals. The FOX-EYE remains white.
For the content of the respective collective signals, refer to the Manual PROFOX
“Parameters and functions”.
Faults and warnings may exclusively be read via AUMA Assistant App or AUMA
CDT software.
The individual signals are listed in the subsequent tables.
42
PF-Q80 – PF-Q600
Corrective actions
Table 22:
Fault / NAMUR failure
Display (App or CDT) Description/cause Remedy
Torque fault CLOSE The actuator has reached the preset tripping torque Perform one of the following measures:
in direction CLOSE. ● Issue operation command in direction OPEN.
● Reset the fault signal either via AUMA Assistant
App or AUMA CDT software.
● For control via fieldbus: Execute reset command
via fieldbus.
Torque fault OPEN The actuator has reached the preset tripping torque Perform one of the following measures:
in direction OPEN. ● Issue operation command in direction CLOSE.
● Reset the fault signal either via AUMA Assistant
App or AUMA CDT software.
● For control via fieldbus: Execute reset command
via fieldbus.
Thermal fault Motor protection tripped. Perform one of the following measures:
● Cool down, wait.
● If the fault indication display persists after cool-
ing down:
- Reset the fault signal either via AUMA As-
sistant App or AUMA CDT software
- For control via fieldbus: Execute reset
command via fieldbus
● Check fuses.
Fault no reaction No actuator reaction to operation commands within Check movement at actuator.
the set reaction time.
Incorrect rotary direction Contrary to the configured direction of rotation and ● Check operation command control.
the active operation command, the motor turns into ● Check the parameter PRM_5515 Rot. dir. motor,
the wrong direction. whether it is suitable for the gearbox. The fault
may only occur after modification of the actuat-
or/gearbox.
● Check the parameter PRM_79 Closing rotation.
For a 1-phase AC motor, this can be caused by a
defective auxiliary capacitor.
Internal error Collective signal 14: Use AUMA Assistant App or AUMA CDT to visualise
Internal error has occurred. the individual signals by means of the Diagnostics
Different causes can be the reason: Memory over- menu.
flow in firmware, firmware error, electronic sub-as- If a memory overflow occurs, reboot the actuator.
sembly defective. In case the problem persists: Contact AUMA Ser-
vice.
IE logic Check logic.
IE fieldbus Check fieldbus interface.
IE MWG Check MWG.
IE version Check configuration.
IE EEPROM Check configuration.
IE parameter Check configuration.
IE file access Check configuration.
IE registration Check configuration.
IE startup FB Check configuration.
IE CAN Overflow Check configuration.
IE MWG measurement system defective Check configuration.
Wrn signal loss actual position Check configuration.
Configuration error Collective signal 11: Use AUMA Assistant App or AUMA CDT to visualise
A configuration fault has occurred preventing actu- the individual signals by means of the Diagnostics
ator operation. menu.
Check the applicable configuration parameters.
In case the problem persists: Contact AUMA Ser-
vice.
IE parameter configuration Check position transmitter parameters.
43
PF-Q80 – PF-Q600
Corrective actions
Fault / NAMUR failure

Configuration error REMOTE Collective signal 22: Use AUMA Assistant App or AUMA CDT to visualise
Configuration error has occurred. the individual signals by means of the Diagnostics
The fieldbus or I/O board fails either due to incor- menu.
rectly set configuration parameters or caused by Check the configuration parameters for the sub-as-
defective hardware sembly.
In case the problem persists: Contact AUMA Ser-
vice.
IE remote parameter configuration Check configuration.
IE fieldbus Check configuration.
Fault motor controls Collective signal 28: Contact AUMA service.
Hardware or software faults of motor or motor con-
trols
Motor shutdown Contact AUMA service.
Motor overvoltage Contact AUMA service.
Motor overcurrent Contact AUMA service.
Motor overtemp. Contact AUMA service.
MotCtrl Fault control Contact AUMA service.
Table 23:
Warning / NAMUR out of specification
Internal warning Collective signal 15: Use AUMA Assistant App or AUMA CDT to visualise
Device warnings. the individual signals by means of the Diagnostics
The device can still be operated with restrictions. menu.
24 V DC customer Part of collective signal 15: Check 24 V DC inputs (DIN).

The 24 V DC customer auxiliary supply (to control
the digital inputs) has failed.
24 V DC internal Part of collective signal 15: Check internal 24 V DC voltage supply.
The internal 24 V DC supply voltage of the controls
for supply of the electronic components is outside
the supply voltage limits.
Configuration warning Collective signal 06: Use AUMA Assistant App or AUMA CDT to visualise
Faulty configuration. the individual signals by means of the Diagnostics
The device can still be operated with restrictions. menu.
Wrn Setpoint Source Configure analogue inputs AIN 1 or AIN 2.

Wrn dead bands Check positioner setting.
Wrn Fieldbus configuration Check fieldbus interface configuration.
Torque configuration CLOSE Verify torque switching setting.
Torque configuration OPEN Verify torque switching setting.
Configuration EMERGENCY Check EMERGENCY configuration.
Configuration reaction monitoring Check configuration of reaction monitoring.
Wrn operation mode run time Warning on time max. running time/h exceeded. ● Check modulating behaviour of actuator.
● Check parameter PRM_2122 Permissible run
time, set again if required.
Wrn operation mode starts Warning on time max. number of motor starts ● Check modulating behaviour of actuator.
(starts) exceeded. ● Check parameter PRM_2123 Permissible starts,
set again if required.
Failure behaviour active The failure behaviour is active since all required Check signals:
setpoints and actual values are incorrect. ● Setpoint E1
● Actual value E2
● Actual process value E4
● Check connection to master.
● For Profibus or Profinet: Check (clear) status of
master.
Wrn input AIN 1 Warning: Loss of signal analogue input 1 Check wiring.
44
PF-Q80 – PF-Q600
Corrective actions
Warning / NAMUR out of specification

Wrn setpoint position Warning: Loss of signal setpoint position Check setpoint signal.
Possible causes:
For an adjusted setpoint range of e.g. 4 – 20 mA,
the input signal is 0 (signal loss)
For a setpoint range of 0 – 20 mA , monitoring is
not possible.
Operating time warning The set time has been exceeded. The preset oper- The warning is automatically cleared once a new
ating time is exceeded for a complete travel from operation command is executed.
end position OPEN to end position CLOSED. ● Check valve.
● Check parameter PRM_2547 Permissible oper-
ating time, manual.
Time not set Real time clock has not yet been set. Set time.
RTC voltage Voltage of RTC button cell too low. Replace button cell.
Warning, no reaction No actuator reaction to operation commands within ● Check movement at actuator.
the set reaction time. ● Check parameter PRM_3158 Reaction time.
Maintenance required Maintenance is due. Perform maintenance.
WarnTempControlsHi
WarnTempControlsLo
Wrn motor temperature high
Wrn motor temperature low
Torque warning OPEN Limit value for torque warning in direction OPEN Check parameter PRM_3657 Warning torque OPEN,
exceeded. set again if required.
Torque warning CLOSE Limit value for torque warning in direction CLOSE Check parameter PRM_3667 Warning torque
exceeded. CLOSE, set again if required.
Torque prof. 1 high
Torque prof. 2 high
Warning counter for excessive
torque
10.3. Not ready REMOTE
Table 24:
Not ready REMOTE / NAMUR function check
OFF active The actuator is in operation mode OFF. Change operation mode.
Operation mode Local The actuator is in operation mode LOCAL. Change operation mode.
Operating mode Commissioning The actuator is in operation mode Commissioning. End commissioning and change the operation mode.
EMCY behav. active Operation mode EMERGENCY is active (EMER- ● Detect cause for the EMERGENCY signal.
GENCY signal was sent). ● Verify failure source.
0 V are applied at the EMERGENCY input. ● Apply +24 V DC at EMERGENCY input.
Service active Operation via service interface (Bluetooth) and Exit service software.
AUMA CDT service software.
Disabled The actuator is in operation mode Disabled. Check configuration.
I/O interface The actuator is controlled via the I/O interface Check I/O interface.
FailState fieldbus Fieldbus connection available, however no process Verify master configuration.
data transmission by the master.
45
PF-Q80 – PF-Q600
Corrective actions
Not ready REMOTE / NAMUR function check

Wrong operation cmd Collective signal 13: Use AUMA Assistant App or AUMA CDT to visualise
Possible causes: the individual signals by means of the Diagnostics
● Several operation commands (e.g. OPEN and menu.
CLOSE simultaneously, or OPEN and SET- ● Check operation commands (reset/clear all op-
POINT operation simultaneously) eration commands and send one operation
● A setpoint is present and the positioner is not command only).
active ● Activate parameter PRM_1169 Positioner.
● Check setpoint.
Incorrect operation command REMOTE1I Correct operation command, i.e. delete and set
anew.
Wrong operation command fieldbus Correct operation command.
Setpoint position disabled Check availability of the function (menu Activation)
46
PF-Q80 – PF-Q600
Servicing and maintenance
11. Servicing and maintenance
Damage caused by inappropriate maintenance!

→ Servicing and maintenance must be carried out exclusively by suitably qualified
personnel having been authorised by the end user or the contractor of the plant.
We recommend contacting our service for any interventions.
→ Only perform servicing and maintenance tasks when the device is switched off.
AUMA
AUMA offers extensive service such as servicing and maintenance as well as
Service & Support customer product training. For the contact addresses, refer to our website
(www.auma.com).
The following actions are at least required to ensure safe device function during
operation:
Enclosure protection IP68
After submersion:
● Check actuator.
● In case of ingress of water, locate leaks and repair. Dry device correctly and
check for proper function.
6 months after commissioning and then once a year
● Carry out visual inspection:
Cable entries, cable glands, blanking plugs, etc. have to be checked for correct
tightness and sealing. If required, tighten cable glands and blanking plugs with
torque in compliance with the manufacturer's specifications.
● Check fastening screws between actuator and gearbox/valve for tightness. If
required, fasten screws while applying the tightening torques as indicated in
chapter <Assembly>.
● When rarely operated: Perform test run.
Seals
Preventive actions to ensure the IP protection degree. The seals of seal kit S1 should
be replaced within a period of 4 – 8 years:
After 4 years: In case of outdoor installation (frequent changes of temperature and
humidity, extreme weathers)
After 8 years: In case of indoor installation (constant or virtually constant
environmental conditions)
If original AUMA screw plugs are used, original AUMA seals must also be used.
They are included with the AUMA seal kit S1.The seal kit can be ordered with AUMA.
Lubrication
● Within the device lifetime, no additional lubrication of the gear housing is required
during operation.
Lifetime
The maximum lifetime depends on the number of operating cycles or the number of
starts (refer to technical data) as well as the respectively applicable AUMA load
profiles. Distinction is made between actuators in open-close or modulating duty:
Open-close duty The load is measured by means of the number of operating cycles at a defined torque
(OPEN/CLOSE) characteristics, the AUMA load profile.
An operating cycle corresponds to an angular stroke of 90° in both directions (e.g.
OPEN - CLOSE - OPEN).
AUMA load profile:
10 % of the travel at 100 % of maximum torque.
47
PF-Q80 – PF-Q600
Servicing and maintenance
90 % of the travel at 35 % of maximum torque.

Modulating duty The load is measured by means of the switching frequency, e.g. the number of
starts/hour at a defined torque, the AUMA load profile.
One start corresponds to a movement of 1° in both directions.
AUMA load profile:
35 % of maximum actuator torque.
Determination Operating cycles and number of starts for PROFOX actuators can be determined
Key figures using the AUMA CDT software.
Operating cycles
The number of operating cycles can be further determined using the AUMA CDT
software and the AUMA Cloud. For this, create an actuator snapshot and upload it
to the AUMA Cloud. The AUMA Cloud menu “My devices” indicates the value for
“Number of Full Stroke Equivalent” for the actuator.
Number of starts
The number of starts in indicated in starts/h. The exact sum of this key figure is made
in the actuator and can be read via AUMA Assistant App or the AUMA CDT software
in “Operational info”.
AUMA recommendation
We recommend contacting the AUMA Service for an inspection of the actuator if one
of the following conditions is reached:
● The actuator life is more than 12 years
● The maximum number of operating cycles has been reached at a lower load
profile than specified by AUMA (for open-close duty).
● The maximum number of starts has been reached at a lower load profile than
specified by AUMA (for modulating duty).
An inspection by the AUMA Service can also be carried out using digital snapshots
from the AUMA Assistant App or the AUMA CDT software.
Mechanical position indicator
Both indicator glass and screw plug of mechanical position indicator are made of
plastic. To ensure enclosure protection and a long lifetime, both components must
be fastened at a defined torque:
Indicator glass cover: 6 Nm (special tool art. no. V004.027-02, available with AUMA)
Screw plug: 1.6 Nm
48
PF-Q80 – PF-Q600
Disposal and recycling
12. Disposal and recycling

Our devices have a long lifetime. However, they have to be replaced at one point in
time. The devices have a modular design and may, therefore, easily be separated
and sorted according to materials used, i.e.:
● Electronic scrap
● Various metals
● Plastic materials
● Greases and oils
The following generally applies:
● Greases and oils are hazardous to water and must not be released into the
environment.
● Arrange for controlled waste disposal of the disassembled material or for sep-
arate recycling according to materials.
● Observe the national regulations for waste disposal.
49
PF-Q80 – PF-Q600
Technical data
13. Technical data

Information The following tables include standard and optional features. For detailed information
on the customer-specific version, refer to the order-related data sheet. The technical
data sheet can be downloaded from the Internet in both German and English at ht-
tp://www.auma.com (please state the order number).
13.1. Technical data Part-turn actuator with integral controls for open-close and modulating duty
Features and functions

Type of duty Open-close Classes A and B according to ISO 22153, short-time duty S2 - 15 min
duty:
Modulating Class C according to ISO 22153, intermittent duty S4 - 50 % with maximum number of
duty: 1,200 starts/h
For nominal voltage and +40 °C ambient temperature and at load with 35 % of the maximum torque.
The type of duty must not be exceeded.
Motor Variable speed, brushless motor
Soft start/soft stop. The progress characteristics can be configured as requested.
Insulation class F (motor winding)
Motor protection Via short-circuit protection and current measurement
Self-locking At standstill with spring-applied brake
Swing angle Standard: 90° ±15° adjustable between min. and max. values (with mechanical end stops)
Option: 120° ±15° adjustable between min. and max. values (with mechanical end stops)
45° – 360° adjustable between min. and max. values (without mechanical end stops)
Limit switching Via hall sensors
Torque switching Via electronic current measurement. Tripping torques infinitely adjustable via Bluetooth. 8 levels can be
selected when placing the order.
Mechanical position indicator Standard: Continuous indication, for 90° or 120°
Via own markings at indication 45° – 360°
Option: Without mechanical position indicator
Manual operation Standard: Manual drive for setting and emergency operation, handwheel does not rotate during
PF-Q80 – PF-Q600 electrical operation
Option: Without manual operation, this means handwheel and handwheel shaft are obsolete. The
end stops are included except version with swing angle 45° – 360°.
Coupling Standard: Coupling unbored
Options: ● Coupling unbored extended
● Finish machining of coupling (standard or extended)
- Bore according to EN ISO 5211 with 1 keyway according to DIN 6885-1
- Square bore according to EN ISO 5211
- Two-flat according to EN ISO 5211
Valve attachment Dimensions according to EN ISO 5211

Power supply Standard voltages:
1-phase AC current:
100 – 240 V / 50 – 60 Hz
The voltage range may be exceeded or undercut by max. 10 %
The frequency range may be exceeded or undercut by max. 5 %
Option:
DC current: 24 V DC ±10 %
For current consumption, refer to Electrical data PROFOX Part-turn actuators
Overvoltage category Category III according to IEC 60364-4-443
Category II in compliance with IEC 60364-4-443 (according to cDEKRAus for the North American market)
Power electronics With integral motor controller (current consumption in standby mode < 3 W)
Fieldbus interface Access to parameters, the electronic name plate and the operating and diagnostic services with acyclic
write/read services
Galvanically isolated towards I/O interfaces.
50
PF-Q80 – PF-Q600
Technical data

Control fieldbus Operation commands and setpoint via fieldbus interface
(input signals)
I/O interface control 3 digital in- ● Via opto-isolator, with one common
(input signals) puts: ● Control voltage 24 V DC, current consumption: approx. 15 mA per input
● Minimum pulse duration for shortest operation pulse: 100 ms
● All digital inputs must be supplied with the same potential.
● All inputs can be configured as required
● Standard assignment (without positions and without fieldbus interface):
CLOSE, OPEN, STOP
● Assignment for option with positioner:
MODE, CLOSE, OPEN
● Assignment for option with fieldbus interface:
OPEN, CLOSE, I/O interface
I/O interface: Selection of the control source (fieldbus interface or I/O input signals)
Factory setting of “I/O Interface” signal: Input signal 0 V = fieldbus interface is active
Analogue in- ● 0/4 – 20 mA or 0 – 10 V
put ● No galvanic isolation
(option) ● For option with positioner: Used as input signal for position setpoint or as input signal
for motor speed
● For option with fieldbus interface: Used as input for the position setpoint (definition
via 2 digital inputs which command source is active for the positioning: fieldbus or
analogue input) or for a sensor signal which can be further transmitted via fieldbus.
Status signals fieldbus Via fieldbus interface
(output signals)
Status signals of I/O interface 3 digital out- ● Freely configurable semi-conductor output contacts, per contact max. 24 V DC, 100 mA
(output signals) puts: (resistive load)
● Outputs can be configured as required
● Standard assignment:
End position CLOSED (high active), end position OPEN (high active), collective fault
signal (low active)
Analogue ● Position feedback signal 0/4 – 20 mA (load maximum 500 Ω) or 0 – 10 V
output: ● No galvanic isolation
Voltage output (option) Auxiliary voltage 24 V DC, max. 80 mA for supply of control inputs, without galvanic isolation.
Functions (actuators with fieldbus Standard: ● Switch-off mode adjustable:
interface) Limit or torque seating for end positions OPEN and CLOSED
● Torque monitoring across the whole travel
● Torque by-pass
● Programmable EMERGENCY behaviour
- Digital input low active,
- Reaction can be selected: Stop, run to end position CLOSED, run to end position
OPEN
● Speed control
- Ramps
- Program operation profiles
- Programming specific speed for OPEN and CLOSE operations or one digital input
● Positioner
- Automatic adaptation of dead band (adaptive behaviour selectable)
51
PF-Q80 – PF-Q600
Technical data

Functions (actuators with I/O inter- Standard: ● Switch-off mode adjustable:
face) Limit or torque seating for end positions OPEN and CLOSED
● Torque monitoring across the whole travel
● Torque by-pass
● Programmable EMERGENCY behaviour
- Digital input low active,
- Reaction can be selected: Stop, run to end position CLOSED, run to end position
OPEN
● Speed control
- Ramps
- Program operation profiles
- Program either specific speed for OPEN and CLOSE operations or one digital input
Option: ● Positioner
- Position setpoint via analogue input E1 = 0/4 – 20 mA or 0 – 10 V
- Programmable behaviour on loss of signal
- Automatic adaptation of dead band (adaptive behaviour selectable)
- Selection between open-close duty and modulating duty via digital MODE input
Bluetooth Bluetooth class II chip, with a range of min. 3 m in industrial environments.
Communication interface Required accessories:
● AUMA CDT (Commissioning and Diagnostic Tool for Windows-based PC)
● AUMA Assistant App (Commissioning and Diagnostic Tool for Android and iOS devices)
Electrical connection Cable entry: 3 x M20x1.5 threads for cable glands.
Inside rail with spring clamp terminals for wire connection.
Wiring diagram (basic version) Refer to name plate
With base and lever (option)

Swing lever Made of spheroidal cast iron with two or three bores for fixing a lever arrangement. Considering the in-
stallation conditions, the lever may be mounted to the output shaft in any desired position.
Ball joints (option) Two ball joints matching the lever, including lock nuts and two welding nuts, suitable for pipe according
to dimension sheet
Fixing Base with four holes for fastening screws
52
PF-Q80 – PF-Q600
Technical data
Operation and display

Basic Status indica- FOX-EYE (indication LED)
at the actuator tion Status indications: OK, end positions, faults and “Bluetooth connection active”
End position 4 push buttons and 1 LED are located below the hood.
setting Run actuator in directions OPEN and CLOSE. Set end position once mounted to the valve.
Smart End position Run actuator in directions OPEN and CLOSE. Set end position once mounted to the valve.
via Bluetooth using AUMA Assistant setting
App or AUMA CDT software Configura- Basic settings for opera- ● Rotation speed
tion tion: ● Type of seating for end positions,
torque switching
● Assignment of signal inputs and outputs
● Fieldbus parameter (if fieldbus option has been selected)
Additional functions: For applications, safety and service, e.g.:
● Positioner
● EMERGENCY behaviour
● Torque by-pass
● Failure behaviour
● Signal configuration
Diagnostics Monitoring key figures and measured values for preventive maintenance and consequently
increasing process safety. Limit values can be set. Deviations generate warning signals
which can be transmitted to the DCS via binary outputs or fieldbus.
Actuator: Temperature value within actuator
Key figures regarding lifetime of electronics, brake, gearbox
and seals.
Actuator and valve: Method for identifying changes in torque requirement: Perform
reference operation and save torque as reference profile. Define
tolerance range. Perform comparison operation if required.
Values outside tolerance initiate a signal which is communicated
as described above.
Further key figures: Furthermore, the actuator monitors and records further figures
and conditions. The generated fault and warning signals are
saved within the event log. These signals can be configured
as requested. An overview in the AUMA Assistant App or the
CDT software shows all available fault/warning signals with
option to enter the details.
Service conditions
Mounting position Any position
Installation altitude ≤ 2,000 m above sea level
> 2 000 m above sea level on request
Ambient temperature –30 °C to +70 °C
Humidity Up to 100 % relative humidity across the entire permissible temperature range
Enclosure protection in accordance Standard IP67
with IEC 60529
Option: According to AUMA definition, enclosure protection IP68 meets the following requirements:
● Depth of water: maximum 8 m head of water
● Continuous immersion in water: maximal 96 hours
● Up to 10 operations during immersion
● Modulating duty is not possible during immersion
Pollution degree according to Pollution degree 4 (when closed), pollution degree 2 (internal)
IEC 60664-1
Vibration resistance according to 2 g, from 10 Hz to 200 Hz
IEC 60068-2-6 Resistant to vibration during start-up or for failures of the plant. However, a fatigue strength may not be
derived from this. Not valid in combination with gearboxes.
Seismic resistance according to Test proof for application class 3
IEC 60068-3-3
53
PF-Q80 – PF-Q600
Technical data
Service conditions
Corrosion protection Standard: KS
Suitable for use in areas with high salinity, almost permanent condensation, and high
pollution.
Option: KX (upon request)
Suitable for use in areas with extremely high salinity, permanent condensation, and high
pollution.
Coating Double layer powder coating
Two-component iron-mica combination
Colour Standard: AUMA silver-grey (similar to RAL 7037)
Option: Available colours on request
Driving load During operation, accelerating loads up to 15 % of the max. torque may occur.
Lifetime Open-close 10,000 operating cycles OPEN - CLOSE - OPEN
duty: An operating cycle is based on an operation from CLOSED to OPEN and back to CLOSED,
at a respective rotary movement of 90°.
Modulating 1.8 million modulating steps
duty:
The lifetime depends on the load and the number of starts. A high starting frequency will rarely improve
the modulating accuracy. To reach the longest possible maintenance and fault-free operating time, the
number of starts per hour chosen should be as low as permissible for the process.
Further information
EU Directives Machinery Directive 2006/42/EC
Low Voltage Directive 2014/35/EU
EMC Directive 2014/30/EU
RoHS Directive 2011/65/EU
54
PF-Q80 – PF-Q600
Spare parts
14. Spare parts

14.1. Part-turn actuators PF-Q80 – PF-Q600
55
PF-Q80 – PF-Q600
Spare parts
Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used.
Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Only the designated spare parts with reference
numbers or spare parts sets for replacement are available for the customer. The are specified in the following list. The parts shown in the
exploded view without reference numbers may only be replaced by AUMA. Representation of spare parts may slightly vary from actual delivery.
Ref. no. Designation Type

006.0 Power supply unit
525.0 Coupling
541.0 Earth connection Sub-assembly
542.0 Handwheel with ball handle Sub-assembly
542.1 Ball handle Sub-assembly
553.0 Mechanical position indicator1) Sub-assembly
553.1 Screw plug M40 Sub-assembly
612.0 Screw plug for end stop Sub-assembly
658.0 I/O board as option
659.0 Fieldbus boards (fieldbus and connection board) Sub-assembly
663.0 Screw plug for manual emergency operation2) Sub-assembly
663.0 Screw plug for cable gland Sub-assembly
664.0 Protective earth connection Sub-assembly
665.0 Cover for electronics housing Sub-assembly
666.0 Handwheel bearing flange Sub-assembly
670.0 Auxiliary voltage output 24 V DC Sub-assembly
S1 Seal kit Set
1) A special tool is required for disassembly/assembly of mechanical position indicator. This can be ordered from AUMA (parts number:
V004.027-02).
2) The manual emergency operation is only available for models PF-Q20 and PF-Q40, which are not equipped with a handwheel.
56
PF-Q80 – PF-Q600
Index
I
Index Indication lights 39
Input signals Potential 16
A Inspection certificate 10
Ambient temperature 9
App functions 36 L
Applications 4 LEDs (indication lights) 39
Assembly 12 Lubrication 47
Assistant App 10
AUMA Assistant App 8, 10 M
AUMA Cloud 8 Mains cable 18
Mains connection 16
B Mains frequency 9, 16
Blanking plug 17 Mains voltage 9, 16
Bluetooth 8 Maintenance 4, 47, 47
Maintenance intervals 47
C Manual operation 35
Cable connection 18 Mechanical position indicator 28, 39
Cable glands 17 MODE 38
Cable path 18 Motor operation 35
Cables 17
CDT 8 N
Change-over between OPEN- 37 Name plate 9, 16
CLOSE control and setpoint
control O
Commissioning 4, 23 OPEN-CLOSE control 37
Connecting cables 17 Open terminal compartment 17
Control inputs Potential 16 Operating time 9, 31
Corrective actions 42 Operation 4, 35
Corrosion protection 11 Operation and display 53
Coupling 12, 13 Order number 9, 10
Current type 16 Output signals Potential 16
D P
Data Matrix code 10 Password 37
Directives 4 PE connection 18
Disposal 49 Position indication 120° 30
Position indication 45°– 360° 30
E Position indication 90° 29
Earth connection 22 Position indicator 28
Electrical connection 16 Power supply 18
EMC 17 Protective measures 4
EMERGENCY operation 38 Push buttons 35
End position CLOSED 26
End position OPEN 27 Q
End position setting 25 Qualification of staff 4
End stops 23
R
F Range of application 4
Fault 42 Rated current 9
Features and functions 50, 52 Rated power 9
Flange size 10 Recycling 49
FOX-EYE 39 reductions 17
Further information 54 Remote 37
Fuse 16 Remote operation 37
Running indication 39
H
Handwheel 12
57
PF-Q80 – PF-Q600
Index
S
Safety instructions 4
Safety instructions/warnings 4
Safety measures 17
Safety standards 17
Screw plugs 17
Serial number 9, 10
Service 47
Service conditions 54
Setpoint control 37
Short description 7
Signal cable 18
Size 10
Spare parts 55
Speed 31
Speeds 31
Standards 4
Status signals Potential 16
Storage 11
Supply networks 16
Support 47
Swing angle 9
T
Technical data 50
Terminal compartment: close 21
Terminal plan 16
Torque range 9
Transport 11
Type 10
Type designation 9
Type of current 9
Type of duty 9
Type of networks 16
U
User 37
User level 37
W
Wiring diagram 9, 10, 16
Y
Year of manufacture 10
Year of production 10
58
AUMA worldwide
59
AUMA Riester GmbH & Co. KG
P.O. Box 1362
DE 79373 Muellheim
Tel +49 7631 809 - 0
Fax +49 7631 809 - 1250
[email protected]
www.auma.com
Y008.950/003/en/2.22
For detailed information on AUMA products, refer to the Internet: www.auma.com

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Part-turn actuators

Operation instructions Assembly and commissioning

Read operation instructions first.

Table of contents Page

Operation Prerequisites for safe and smooth operation:

The following applications are not permitted, e.g.:

● Lifting appliances according to EN 14502

The following warnings draw special attention to safety-relevant procedures in these

Indicates an imminently hazardous situation with a high level of risk. Failure

Indicates a potentially hazardous situation with a medium level of risk. Failure

Indicates a potentially hazardous situation with a low level of risk. Failure to

Potentially hazardous situation. Failure to observe this warning could result

Safety alert symbol warns of a potential personal injury hazard.

The following references and symbols are used in these instructions:

Symbol for CLOSED (valve closed)

➥ Result of a process step

[1] Push buttons

App and software

Figure 2: Communication via Bluetooth

The AUMA Assistant App enables commissioning, configuration and diagnostics of

Figure 5: PROFOX name plate (example of I/O interface)

[1] Product name

Descriptions referring to name plate indications

Serial number Table 2:

For further Service & Support, Software/Apps/... refer to www.auma.com

4. Transport and storage

Risk of corrosion due to inappropriate storage!

5.1. Mounting position

The actuator is mounted to the valve using a coupling.

Corrosion due to damage to paint finish and condensation!

5.3.1. Overview on coupling variants

Design Figure 7: Coupling variants

[1] Bore with keyway

5.3.2. Mount actuator (with coupling)

1) Thread with grub screw

5. Apply non-acidic grease at splines of coupling (e.g. Gleitmo by Fuchs).

Information Ensure complete contact of flanges.

7. If flange bores do not match thread:

Electric shock due to presence of hazardous voltage!

Risk of immediate actuator operation when connecting to mains!

Reasons for immediate operation:

Potential of customer Refer to Technical data for options of isolated potentials.

Electric shock due to presence of hazardous voltage!

1. Loosen screws [2] and remove cover [1].

Cable arrangement depends on the number of cables connected in addition to the

For better accessibility, we recommend heeding the following order.

In case of a fault, electric shock due to presence of hazardous voltage if the

Connection of mains and signal cables

9. Connect signal cables in push-in technology according to order-related wiring

Information: To avoid unevenness at wire end sleeve, AUMA recommends

6.4. Close terminal compartment

Short-circuit and electric shock due to pinching of cables!

1. Clean sealing faces of cover [1] and housing.

Figure 17: Earth connection

Application External earth connection (U-bracket) for connection to equipotential compensation.

End stop OPEN Yes No No page 25, Set end

I/O signals (bin- Type and assign- No Yes Yes —

The following description applies for clockwise closing standard version.