Auma Manual

Multi-turn actuators
SA 07.2 – SA 16.2
SAR 07.2 – SAR 16.2
Control unit - electromechanical
with actuator controls
AC 01.2 Intrusive
Control
→ Parallel
Profibus DP
Profinet
Modbus RTU
Modbus TCP/IP
Foundation Fieldbus
HART
Operation instructions Assembly, operation, commissioning

SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2 Control unit - electromechanical
Table of contents AC 01.2 Intrusive
Read operation instructions first.

●
Observe safety instructions.
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These operation instructions are part of the product.
●
Retain operation instructions during product life.
●
Pass on instructions to any subsequent user or owner of the product.
Purpose of the document:

This document contains information for installation, commissioning, operation and maintenance staff. It is intended
to support device installation and commissioning.
Reference documents:
●
Manual (Operation and setting ) of actuator controls AC 01.2 Parallel
Reference documents can be downloaded from the Internet (www.auma.com) or ordered directly from AUMA
(refer to <Addresses>).
Table of contents Page

1. Safety instructions................................................................................................................. 5
1.1. Basic information on safety 5
1.2. Range of application 5
1.3. Applications in Ex zone 22 (option) 6
1.4. Warnings and notes 6
1.5. References and symbols 7
2. Identification........................................................................................................................... 8
2.1. Name plate 8
2.2. Short description 11
3. Transport, storage and packaging........................................................................................ 12
3.1. Transport 12
3.2. Storage 14
3.3. Packaging 14
4. Assembly................................................................................................................................ 16
4.1. Mounting position 16
4.2. Handwheel fitting 16
4.3. Multi-turn actuator: mount to valve/gearbox 16
4.3.1. Output drive type A 16
4.3.1.1. Stem nut: finish machining 17
4.3.1.2. Multi-turn actuator (with output drive type A): mount to valve 18
4.3.2. Output drive types B and E 19
4.3.2.1. Multi-turn actuator with output drive types B: mount to valve/gearbox 20
4.4. Accessories for assembly 21
4.4.1. Stem protection tube for rising valve stem 21
4.5. Mounting positions of local controls 22
4.5.1. Mounting positions: modify 22
5. Electrical connection............................................................................................................. 23
5.1. Basic information 23
5.2. Electrical connection S/SH (AUMA plug/socket connector) 25
5.2.1. Terminal compartment : open 26
5.2.2. Cable connection 27
2
AC 01.2 Intrusive Table of contents
5.2.3. Terminal compartment : close 28

5.3. Accessories for electrical connection 29
5.3.1. Actuator controls on wall bracket 29
5.3.2. Parking frame 30
5.3.3. DS intermediate frame for double sealing 30
5.3.4. External earth connection 31
6. Operation................................................................................................................................ 32
6.1. Manual operation 32
6.1.1. Engage manual operation 32
6.1.2. Manual operation: disengage 32
6.2. Motor operation 33
6.2.1. Local actuator operation 33
6.2.2. Actuator operation from remote 34
6.3. Menu navigation via push buttons (for settings and indications) 34
6.3.1. Menu layout and navigation 35
6.4. User level, password 36
6.4.1. Password entry 36
6.4.2. Password change 37
6.5. Language in the display 37
6.5.1. Language change 37
7. Indications.............................................................................................................................. 39
7.1. Indications during commissioning 39
7.2. Indications in the display 39
7.2.1. Feedback indications from actuator and valve 40
7.2.2. Status indications according to AUMA classification 42
7.2.3. Status indications according to NAMUR recommendation 43
7.3. Indication lights of local controls 45
7.4. Optional indications 46
7.4.1. Mechanical position indication via indicator mark 46
8. Signals (output signals)......................................................................................................... 47
8.1. Status signals via output contacts (digital outputs) 47
8.1.1. Assignment of outputs 47
8.1.2. Coding the outputs 47
8.2. Analogue signals (analogue outputs) 47
9. Commissioning (basic settings)........................................................................................... 48
9.1. Type of seating: set 48
9.2. Switch compartment: open 49
9.3. Torque switching: set 50
9.4. Limit switching: set 50
9.4.1. End position CLOSED (black section): set 51
9.4.2. End position OPEN (white section): set 51
9.5. Intermediate positions: set 52
9.5.1. Running direction CLOSE (black section): set 52
9.5.2. Running direction OPEN (white section): set 52
9.6. Test run 53
9.6.1. Direction of rotation at mechanical position indicator: check 53
9.6.2. Direction of rotation at hollow shaft/stem: check 54
9.6.3. Limit switching: check 54
9.6.4. Reference operation position feedback: perform 55
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Table of contents AC 01.2 Intrusive
9.7. Switch compartment: close 55

10. Commissioning (optional equipment settings)................................................................... 56
10.1. EWG 01.1 electronic position transmitter 56
10.1.1. Measuring range: set 57
10.1.2. Current values : adjust 57
10.1.3. LED end position signalling: switch on/off 58
10.2. Potentiometer 58
10.2.1. Potentiometer: set 58
10.3. RWG electronic position transmitter 59
10.3.1. Measuring range: set 59
10.4. Mechanical position indicator: set 60
11. Corrective action.................................................................................................................... 61
11.1. Faults during operation/commissioning 61
11.2. Fault indications and warning indications 61
11.3. Fuses 66
11.3.1. Fuses within the actuator controls 66
11.3.2. Motor protection (thermal monitoring) 67
12. Servicing and maintenance................................................................................................... 69
12.1. Preventive measures for servicing and safe operation 69
12.2. Maintenance 70
12.3. Disposal and recycling 70
13. Technical data......................................................................................................................... 71
13.1. Technical data Multi-turn actuators 71
13.2. Technical data Actuator controls 74
14. Spare parts............................................................................................................................. 79
14.1. Multi-turn actuators SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 79
14.2. AC 01.2 actuator controls 81
15. Certificates.............................................................................................................................. 83
15.1. Declaration of Incorporation and EU Declaration of Conformity 83
Index........................................................................................................................................ 86
Addresses............................................................................................................................... 89
4
AC 01.2 Intrusive Safety instructions
1. Safety instructions
1.1. Basic information on safety
Standards/directives Our products are designed and manufactured in compliance with recognised
standards and directives. This is certified in a Declaration of Incorporation and an
EU Declaration of Conformity.
The end user or the contractor must ensure that all legal requirements, directives,
guidelines, national regulations and recommendations with respect to assembly,
electrical connection, commissioning and operation are met at the place of installation.
Safety instructions/warn- All personnel working with this device must be familiar with the safety and warning
ings instructions in this manual and observe the instructions given. Safety instructions
and warning signs on the device must be observed to avoid personal injury or property
damage.
Qualification of staff Assembly, electrical connection, commissioning, operation, and maintenance must
be carried out by suitably qualified personnel authorised by the end user or contractor
of the plant only.
Prior to working on this product, the staff must have thoroughly read and understood
these instructions and, furthermore, know and observe officially recognised rules
regarding occupational health and safety.
Commissioning Prior to commissioning, it is important to check that all settings meet the requirements
of the application. Incorrect settings might present a danger to the application, e.g.
cause damage to the valve or the installation. The manufacturer will not be held
liable for any consequential damage. Such risk lies entirely with the user.
Operation Prerequisites for safe and smooth operation:

● Correct transport, proper storage, mounting and installation, as well as careful
commissioning.
● Only operate the device if it is in perfect condition while observing these instruc-
tions.
● Immediately report any faults and damage and allow for corrective measures.
● Observe recognised rules for occupational health and safety.
● Observe national regulations.
● During operation, the housing warms up and surface temperatures > 60 °C may
occur. To prevent possible burns, we recommend checking the surface temper-
ature using an appropriate thermometer and wearing protective gloves, if re-
quired, prior to working on the device.
Protective measures The end user or the contractor are responsible for implementing required protective
measures on site, such as enclosures, barriers, or personal protective equipment
for the staff.
Maintenance To ensure safe device operation, the maintenance instructions included in this manual
must be observed.
Any device modification requires prior written consent of the manufacturer.
1.2. Range of application
AUMA multi-turn actuators are designed for the operation of industrial valves, e.g.
globe valves, gate valves, butterfly valves, and ball valves.
Other applications require explicit (written) confirmation by the manufacturer.
The following applications are not permitted, e.g.:

● Industrial trucks according to EN ISO 3691
● Lifting appliances according to EN 14502
● Passenger lifts according to DIN 15306 and 15309
● Service lifts according to EN 81-1/A1
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Safety instructions AC 01.2 Intrusive
● Escalators
● Continuous duty
● Buried service
● Continuous submersion (observe enclosure protection)
● Potentially explosive areas, with the exception of zone 22
● Radiation exposed areas in nuclear power plants
No liability can be assumed for inappropriate or unintended use.
Observance of these operation instructions is considered as part of the device's
designated use.
Information These operation instructions are only valid for the "clockwise closing" standard
version, i.e. driven shaft turns clockwise to close the valve.
1.3. Applications in Ex zone 22 (option)
Actuators of the indicated series basically meet the requirements for applications in
dust hazardous locations of ZONE 22 in compliance with the ATEX directive
2014/34/EU.
To comply with all requirements of the ATEX directive, observe the following points:
● Actuators are marked with the explosion protection designation II3D... for use
in ZONE 22.
● Maximum surface temperature of actuators
- T150 °C for ambient temperatures up to +60 °C or
- T190 °C for ambient temperatures up to +80 °C.
Increased dust deposit on the equipment was not considered for the determin-
ation of the maximum surface temperature.
● The following conditions must be fulfilled to respect the maximum permissible
surface temperatures at the actuator:
- Respecting types of duty and technical manufacturer data
- Correct connection of thermal motor protection (thermoswitches or PTC
thermistor)
Ambient temperature Tripping temperature Maximum

Thermal motor protection surface temperature
up to +60 °C 140 °C T150 °C
up to +80 °C 155 °C T190 °C
● The connector may only be connected or disconnected when not live.

● The cable glands and cable entries used have to meet the requirements of
category II3D and must at least comply with enclosure protection IP67.
● The actuators must be connected by means of an external earth connection
(accessory part) to the equipotential earth bonding or integrated into an earthed
piping system.
● To ensure combustible dust hazard protection, seal hollow shaft against ingress
of dust:
- Using threaded plug (ref. no. 511.0) and appropriate seal
- Using metallic stem protection tube, protective cap and V-seal (ref. no.
568.1, 568.2, 568.3) for rising valve stem
● As a general rule, the requirements of IEC 60079 Parts 14 and 17 must be re-
spected in dust hazardous locations. During commissioning, service, and
maintenance, special care as well as qualified and trained personnel are required
for safe actuator operation.
1.4. Warnings and notes
The following warnings draw special attention to safety-relevant procedures in these

operation instructions, each marked by the appropriate signal word (DANGER,
WARNING, CAUTION, NOTICE).
6
AC 01.2 Intrusive Safety instructions
Indicates an imminently hazardous situation with a high level of risk. Failure

to observe this warning could result in death or serious injury.
Indicates a potentially hazardous situation with a medium level of risk. Failure

to observe this warning could result in death or serious injury.
Indicates a potentially hazardous situation with a low level of risk. Failure to

observe this warning may result in minor or moderate injury. May also be used
with property damage.
Potentially hazardous situation. Failure to observe this warning may result in

property damage. Is not used for personal injury.
Arrangement and typographic structure of the warnings
Type of hazard and respective source!

Potential consequence(s) in case of non-observance (option)
→ Measures to avoid the danger
→ Further measure(s)
Safety alert symbol warns of a potential personal injury hazard.

The signal word (here: DANGER) indicates the level of hazard.
1.5. References and symbols
The following references and symbols are used in these instructions:
Information The term Information preceding the text indicates important notes and information.
Symbol for CLOSED (valve closed)

Symbol for OPEN (valve open)
Important information before the next step. This symbol indicates what is required
for the next step or what has to be prepared or observed.
Via the menu to parameter
Describes the path within the menu to the parameter. By using the push buttons of
the local controls you may quickly find the desired parameter in the display.
<> Reference to other sections
Terms in brackets shown above refer to other sections of the document which provide
further information on this topic. These terms are either listed in the index, a heading
or in the table of contents and may easily be located.
7
Identification AC 01.2 Intrusive
2. Identification
2.1. Name plate
Figure 1: Arrangement of name plates
[1] Actuator name plate

[2] Actuator controls name plate
[3] Motor name plate
[4] Additional plate, e.g. KKS plate (Power Plant Classification System)
Actuator name plate

Figure 2: Actuator name plate (example)
(= manufacturer logo); (= CE mark)

[1] Name of manufacturer
[2] Address of manufacturer
[3] Type designation
[4] Order number
[5] Serial number
[6] Speed
[7] Torque range in direction CLOSE
[8] Torque range in direction OPEN
[9] Type of lubricant
[10] Permissible ambient temperature
[11] Can be assigned as an option upon customer request
[12] Enclosure protection
[13] Data Matrix code
8
AC 01.2 Intrusive Identification
Actuator controls name plate

Figure 3: Name plate for actuator controls (example)
[1] Type designation

[2] Order number
[3] Serial number
[4] Actuator terminal plan
[5] Actuator controls terminal plan
[6] Mains voltage
[7] AUMA power class for switchgear
[8] Permissible ambient temperature
[10] Control
Motor name plate

Figure 4: Motor name plate (example)
(= manufacturer logo); (= CE mark)

[1] Motor type
[2] Motor article number
[3] Serial number
[4] Current type, mains voltage
[5] Rated power
[6] Rated current
[7] Type of duty
[9] Motor protection (temperature protection)
[10] Insulation class
[11] Speed
[12] Power factor cos phi
[13] Mains frequency
9
Identification AC 01.2 Intrusive
Descriptions referring to name plate indications

Type designation Figure 5: Type designation (example)
1. Type and size of actuator

2. Flange size
Type and size
These instructions apply to the following devices types and sizes:
● SA.....= Type = Multi-turn actuator for open-close duty
Sizes and generation: 07.2, 07.6, 10.2, 14.2, 14.6, 16.2
● SAR.... = Type = Multi-turn actuator for modulating duty
Sizes and generation: 07.2, 07.6, 10.2, 14.2, 14.6, 16.2
● AC = Type = AC actuator controls
Size and generation: 01.2
Order number The product can be identified using this number and the technical data as well as
order-related data pertaining to the device can be requested.
Please always state this number for any product inquiries.
On the Internet at http://www.auma.com > Service & Support >myAUMA, we offer
a service allowing authorised users to download order-related documents such as
wiring diagrams and technical data (both in German and English), inspection certificate
and the operation instructions when entering the order number.
Actuator serial number Table 1:

Description of serial number (with example 0516MD12345)
05 16 MD12345
05 Positions 1+2: Assembly in week = week 05
16 Positions 3+4: Year of manufacture = 2016
MD12345 Internal number for unambiguous product identification
Actuator terminal plan Position 9 after TPA: Position transmitter version

0 = without position transmitter
A, B, J, K, L, N, R, T = potentiometer
C, D, E, G, H, M, P, S, U = Electronic position transmitter
AUMA power class for The switchgear used in the actuator controls (reversing contactors/thyristors) are
switchgear classified according to AUMA power classes (e.g. A1, B1, ....). The power class
defines the max. permissible rated power (of the motor) the switchgear has been
designed for. The rated power (nominal power) of the actuator motor is indicated in
kW on the motor name plate. For the assignment of the AUMA power classes to the
nominal power of the motor types, refer to the separate electrical data sheets.
For switchgear without assignment to any power classes, the actuator controls name
plate does not indicate the power class but the max. rated power in kW.
10
AC 01.2 Intrusive Identification
Control Table 2:
Control examples (indications on actuator controls name plate)
Input signal Description
24 V DC Control voltage 24 V DC for OPEN - CLOSE control via digital inputs (OPEN,
STOP, CLOSE)
48 V DC Control voltage 48 V DC OPEN - CLOSE control via digital inputs (OPEN,
STOP, CLOSE)
60 V DC Control voltage 60 V DC OPEN - CLOSE control via digital inputs (OPEN,
STOP, CLOSE)
115 V AC Control voltage 115 V AC for OPEN - CLOSE control via digital inputs (OPEN,
STOP, CLOSE)
0/4 – 20 mA Input current for setpoint control via analogue input
Data Matrix code When registered as authorised user, you may use our AUMA Assistant App to scan
the Data Matrix code and directly access the order-related product documents without
having to enter order number or serial number.
Figure 6: Link to AUMA Assistant App:
For further Service & Support, software/apps/... refer to www.auma.com.

2.2. Short description
Multi-turn actuator Definition in compliance with EN 15714-2/EN ISO 5210:

A multi-turn actuator is an actuator which transmits torque to a valve for at least one
full revolution. It is capable of withstanding thrust.
AUMA multi-turn actuators SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 are driven by
an electric motor and are capable of withstanding thrust in combination with output
drive type A. For manual operation, a handwheel is provided. Switching off in end
positions may be either by limit or torque seating. Actuator controls are required to
operate or process the actuator signals.
Actuator controls AC 01.2 actuator controls are used to operate AUMA actuators and are supplied
ready for use. The actuator controls may be mounted directly to the actuator or
separately on a wall bracket.
The functions of AC 01.2 actuator controls include standard valve control in
OPEN-CLOSE duty, positioning, process control, logging of operating data right
through to diagnostic functions.
Local controls/ Operation, setting, and display can be performed directly at the actuator controls.
AUMA CDT When set to local control, it is possible to
● operate the actuator via the local controls (push buttons and display) and perform
settings (contents of these instructions).
● read in or out data or modify and save settings via AUMA CDT software (ac-
cessory), using a computer (laptop or PC). The connection between computer
and actuator controls is wireless via Bluetooth interface (not included in these
instructions).
Intrusive - Non-Intrusive ● Intrusive version (control unit: electromechanical):
Limit and torque setting is performed via switches in the actuator.
● Non-Intrusive version (control unit: electronic):
Limit and torque setting is performed via the controls, without removal of actu-
ator or actuator controls covers. For this purpose, the actuator is equipped with
an MWG (magnetic limit and torque transmitter), also capable to supply analogue
torque feedback signals/torque indication and analogue position feedback sig-
nals/position indication at the actuator controls output.
11
Transport, storage and packaging AC 01.2 Intrusive
3. Transport, storage and packaging

3.1. Transport
For transport to place of installation, use sturdy packaging.
Hovering load!
Risk of death or serious injury.
→ Do NOT stand below hovering load.
→ Attach ropes or hooks for the purpose of lifting by hoist only to housing and NOT
to handwheel.
→ Actuators mounted on valves: Attach ropes or hooks for the purpose of lifting
by hoist to valve and NOT to actuator.
→ Actuators mounted to gearboxes: Attach ropes or hooks for the purpose of lifting
by hoist only to the gearbox using eyebolts and NOT to the actuator.
→ Actuators mounted to controls: Attach ropes or hooks for the purpose of lifting
by hoist only to the actuator and NOT to the controls.
→ Respect total weight of combination (actuator, actuator controls, gearbox, valve)
→ Secure load against falling down, sliding or tilting.
→ Perform lift trial at low height to eliminate any potential danger e.g. by tilting.
Figure 7: Example: Lifting the actuator
Table 3:
Weights for multi-turn actuators SA 07.2 – SA 16.2 / SAR 07.2 – SAR 16.2
with 3-phase AC motors
Type designation Motor type1) Weight2)
Actuator approx. [kg]
SA 07.2/ VD... 19
SAR 07.2 AD... 20
SA 07.6/ VD... 20
SAR 07.6 AD... 21
SA 10.2/ VD... 22
SAR 10.2 AD... 25
SA 14.2/ VD... 44
SAR 14.2 AD... 48
12
AC 01.2 Intrusive Transport, storage and packaging
with 3-phase AC motors
SA 14.6/ VD... 46
SAR 14.6 AD... 53
SA 16.2/ VD... 67
SAR 16.2 AD... 83
1) Refer to motor name plate

2) Indicated weight includes AUMA NORM multi-turn actuator with 3-phase AC motor, electrical con-
nection in standard version, output drive type B1 and handwheel. For other output drive types, heed
additional weights.
Table 4:
With 1-phase AC motors
SA 07.2/ VE... 25
SAR 07.2 AE... 28
SA 07.6/ VE... 25
SAR 07.6 AE... 28
AC... 37
SA 10.2/ VE...48-4... 28
SAR 10.2 VE...48-2... 31
AC... 56-4... 40
AC... 56-2... 43
SA 14.2/ VE... 59
SAR 14.2 VC... 61
AC... 63
SA 14.6/ VE... 63
SAR 14.6 VC... 66

2) Indicated weight includes AUMA NORM multi-turn actuator with 1-phase AC motor, electrical con-
nection in standard version, output drive type B1 and handwheel. For other output drive types, heed
additional weights.
Table 5:
With DC motors
SA 07.2/ FN... 63-... 29
SAR 07.2 FN... 71-... 32
SA 07.6/ FN... 63-... 30
SAR 07.6 FN... 80-... 44
SA 10.2/ FN... 63-... 33
SAR 10.2 FN... 71-... 36
FN... 90-... 56
SA 14.2/ FN... 71-... / FN... 80-... 68
SAR 14.2 FN... 90-... 100
13
Transport, storage and packaging AC 01.2 Intrusive
With DC motors
SA 14.6/ FN... 80-... / FN... 90-... 76
SAR 14.6 FN... 112-... 122
SA 16.2/ FN... 100-... 123
SAR 16.2

2) Indicated weight includes AUMA NORM multi-turn actuator with DC motor, electrical connection in
standard version, output drive type B1 and handwheel. For other output drive types, heed additional
weights.
Table 6:
Weights for output drive type A 07.2 – A 16.2
Type designation Flange size [kg]
A 07.2 F07 1.1
A 10.2 F10 2.8
A 14.2 F14 6.8
A 16.2 F16 11.7
Table 7:
Weights for output drive type AF 07.2 – AF 16.2
Type designation Flange size [kg]
AF 07.2 F10 5.2
AF 07.6 F10 5.2
AF 10.2 F10 5.5
AF 14.2 F14 13.7
AF 16.2 F16 23
3.2. Storage
Danger of corrosion due to inappropriate storage!

→ Store in a well-ventilated, dry room.
→ Protect against floor dampness by storage on a shelf or on a wooden pallet.
→ Cover to protect against dust and dirt.
→ Apply suitable corrosion protection agent to uncoated surfaces.
Damage on display caused by temperatures below permissible level!

→ AC actuator controls MUST NOT be stored below –30 °C.
Long-term storage For long-term storage (more than 6 months), observe the following points:
1. Prior to storage:
Protect uncoated surfaces, in particular the output drive parts and mounting
surface, with long-term corrosion protection agent.
2. At an interval of approx. 6 months:
Check for corrosion. If first signs of corrosion show, apply new corrosion protec-
tion.
3.3. Packaging
Our products are protected by special packaging for transport when leaving the
factory. The packaging consists of environmentally friendly materials which can easily
be separated and recycled. We use the following packaging materials: wood,
14
AC 01.2 Intrusive Transport, storage and packaging
cardboard, paper, and PE foil. For the disposal of the packaging material, we
recommend recycling and collection centres.
15
Assembly AC 01.2 Intrusive
4. Assembly
4.1. Mounting position
The product described in this document can be operated in any mounting position.
Restriction: When using oil instead of grease within the actuator gear housing, the
hollow shaft mounting position must be perpendicular, with the flange pointing
downward. The type of lubricant used is indicated on the actuator name plate (short
designation F...= grease; O...= oil).
4.2. Handwheel fitting

Information For transport reason, handwheels with a diameter of 400 mm and larger are supplied
separately within the scope of delivery.
Figure 8: Handwheel
[1] Spacer
[2] Input shaft
[3] Handwheel
[4] Retaining ring
1. If required, fit spacer [1] on input shaft [2].

2. Slip handwheel [3] onto input shaft.
3. Secure handwheel [3] using the retaining ring [4] supplied.
Information The retaining ring [4] (together with these operation instructions) is stored in a
weatherproof bag, which is attached to the device prior to delivery.
4.3. Multi-turn actuator: mount to valve/gearbox
Danger of corrosion due to damage to paint finish and condensation!

→ Touch up damage to paint finish after work on the device.
→ After mounting, connect the device immediately to electrical mains to ensure
that heater minimises condensation.
4.3.1. Output drive type A

Application ● Output drive for rising, non-rotating valve stem
● Capable of withstanding thrust
Design Output mounting flange [1] with axial bearing stem nut [2] form one unit. Torque is
transmitted to valve stem [3] via stem nut [2].
16
AC 01.2 Intrusive Assembly
Figure 9: Design of output drive type A
[1] Output mounting flange

[2] Stem nut with dog coupling
[3] Valve stem
Information To adapt the actuators to available output drive types A with flanges F10 and F14
(year of manufacture: 2009 and earlier), an adapter is required. The adapter can be
ordered from AUMA.
4.3.1.1. Stem nut: finish machining
✔ This working step is only required if stem nut is supplied unbored or with pilot
bore.
Figure 10: Output drive type A
[1] Stem nut

[2] Axial needle roller bearing
[2.1] Axial bearing washer
[2.2] Axial needle roller and cage assembly
[3] Spigot ring
1. Remove spigot ring [3] from output drive.

2. Remove stem nut [1] together with axial needle roller bearings [2].
3. Remove axial bearing washers [2.1] and axial needle roller and cage assemblies
[2.2] from stem nut [1].
17
4. Drill and bore stem nut [1] and cut thread.

Information: When fixing in the chuck, make sure stem nut runs true!
5. Clean the machined stem nut [1].
6. Apply sufficient Lithium soap EP multi-purpose grease to axial needle roller and
cage assemblies [2.2] and axial bearing washers [2.1], ensuring that all hollow
spaces are filled with grease.
7. Place greased axial needle roller and cage assemblies [2.2] and axial bearing
washers [2.1] onto stem nut [1].
8. Re-insert stem nut [1] with bearings [2] into output drive.
Information: Ensure that dogs or splines are placed correctly in the keyway of
the hollow shaft.
9. Screw in spigot ring [3] until it is firm against the shoulder.
4.3.1.2. Multi-turn actuator (with output drive type A): mount to valve
Figure 11: Assembly of output drive type A
[1] Valve stem

[2] Output drive type A
[3] Screws to actuator
[4] Valve flange
[5] Screws to output drive
1. If the output drive type A is already mounted to the multi-turn actuator: Loosen
screws [3] and remove output drive type A [2].
2. Check if the flange of output drive type A matches the valve flange [4].
3. Apply a small quantity of grease to the valve stem [1].
4. Place output drive type A on valve stem and turn until it is flush on the valve
flange.
5. Turn output drive type A until alignment of the fixing holes.
6. Screw in fastening screws [5], however do not completely tighten.
7. Fit multi-turn actuator on the valve stem so that the stem nut dogs engage into
the output drive sleeve.
➥ The flanges are flush with each other if properly engaged.
8. Adjust multi-turn actuator until alignment of the fixing holes.
9. Fasten multi-turn actuator with screws [3].
18
10. Fasten screws [3] crosswise with a torque according to table.

Table 8:
Tightening torques for screws
Threads Tightening torque [Nm]
Strength class A2-80/A4–80
M6 10
M8 24
M10 48
M12 82
M16 200
M20 392
11. Turn multi-turn actuator with handwheel in direction OPEN until valve flange
and output drive A are firmly placed together.
12. Tighten fastening screws [5] between valve and output drive type A crosswise
applying a torque according to table.
4.3.2. Output drive types B and E
Application ● For rotating, non-rising valve stem
● Not capable of withstanding thrust
Design Connection between hollow shaft and valve or gearbox via output drive sleeve fixed
to the hollow shaft of the multi-turn actuator via retaining ring.
When exchanging the output drive sleeve, later retrofitting to a different output drive
type is possible
● Output drive types B and E: Output drive sleeve with bore according to DIN
3210
● Output drive types B1 – B4: Output drive sleeve with bore according to EN ISO
5210
Figure 12: Output drive type B
[1] Flange multi-turn actuator (e.g. F07)

[2] Hollow shaft
[3] Output drive sleeve (illustration examples)
[3] B/B1/B2 and [3]* B3/B4/E, respectively with bore and keyway
[4] Gearbox/valve shaft with parallel key
19
Information Spigot at valve flanges should be loose fit.
4.3.2.1. Multi-turn actuator with output drive types B: mount to valve/gearbox
Figure 13: Mounting output drive types B
[1] Multi-turn actuator

[2] Valve/gearbox
[3] Valve/gearbox shaft
1. Check if mounting flanges fit together.

2. Check if output drive of multi-turn actuator [1] matches the output drive of
valve/gearbox or valve/gearbox valve shaft [2/3].
3. Apply a small quantity of grease to the valve or gearbox shaft [3].
4. Fit multi-turn actuator [1].
Information: Ensure that the spigot fits uniformly in the recess and that the
mounting faces are in complete contact.
5. Fasten multi-turn actuator with screws according to table.
Information: We recommend applying liquid thread sealing material to the
screws to avoid contact corrosion.
6. Fasten screws crosswise to a torque according to table.
Table 9:
Tightening torques for screws
Threads Tightening torque [Nm]
Strength class A2-80/A4–80
M6 10
M8 24
M10 48
M12 82
M16 200
M20 392
20
4.4. Accessories for assembly
4.4.1. Stem protection tube for rising valve stem

Figure 14: Assembly of the stem protection tube
[1] Protective cap for stem protection tube (fitted)

[1]* Option: Protective cap made of steel (screwed)
[2] Stem protection tube
[3] V-seal
1. Seal all threads with hemp, Teflon tape, or thread sealing material.
2. Screw stem protection tube [2] into thread and tighten it firmly.
Information: For stem protection tubes made of two or more segments, all
parts have to be thoroughly screwed together.
Figure 15: Protection tube made of segments with threaded sleeves (>900 mm)
[2] Segment of stem protection tube

[3] V-seal
[4] Threaded sleeve
3. Push down the sealing ring [3] onto the housing.
Information: For mounting segments, push down seals of segments down to
the sleeve (connecting piece).
4. Check whether protective cap [1] for stem protection tube is available, in perfect
condition and tightly placed on or screwed to the tube.
Risk of bending or oscillation of protection tubes exceeding a length of 2 m!

Risk of damage at stem and/or protection tube.
→ Secure protection tubes exceeding 2 m by an appropriate support.
21
4.5. Mounting positions of local controls
Figure 16: Mounting positions
The mounting position of the local controls is implemented according to the order.
If, after mounting the actuator to the valve or the gearbox on site, the local controls
are in an unfavourable position, the mounting position can be changed at a later
date. Four mounting positions shifted by respectively 90° are possible (by maximum
180° into one direction).
4.5.1. Mounting positions: modify
Hazardous voltage!
Risk of electric shock.
→ Disconnect device from the mains before opening.
Electrostatic discharge ESD!

Risk of damage to electronic components.
→ Earth both operators and devices.
1. Loosen screws and remove the local controls.

2. Check whether O-ring is in good condition, correctly insert O-ring.
3. Turn local controls into new position and re-place.
Cable damage due to twisting or pinching!

Risk of functional failures.
→ Turn local controls by a maximum of 180°.
→ Carefully assemble local controls to avoid pinching the cables.
4. Fasten screws evenly crosswise.
22
AC 01.2 Intrusive Electrical connection
5. Electrical connection
5.1. Basic information
Danger due to incorrect electrical connection

Failure to observe this warning can result in death, serious injury, or property damage.
→ The electrical connection must be carried out exclusively by suitably qualified
personnel.
→ Prior to connection, observe basic information contained in this chapter.
→ After connection but prior to applying the voltage, observe the <Commissioning>
and <Test run> chapters.
Wiring diagram/terminal The pertaining wiring diagram/terminal plan (in German or English) is attached to
plan the device in a weather-proof bag, together with these operation instructions. It can
also be requested from AUMA (state order number, refer to name plate) or
downloaded directly from the Internet (http://www.auma.com).
Permissible networks Actuator controls (actuators) are suitable for use in TN and TT networks with directly
(supply networks) earthed star point for mains voltage up to maximum 690 V AC. Use in IT networks
for nominal voltages up to maximum 600 V AC are permissible. For IT network, a
suitable, approved insulation monitor measuring the pulse code is required.
Current type, mains Type of current, mains voltage and mains frequency must match the data on the
voltage, mains fre- actuator controls and motor name plates. Also refer to chapter <Identification>/<Name
quency plate>.
Figure 17: Motor name plate (example)
[1] Type of current

[2] Mains voltage
[3] Mains frequency (for 3-phase and 1-phase AC motors)
External supply of the For external electronics supply with 24 V DC and simultaneous use of DC motors
electronics (24 V DC, 48 V DC, 60 V DC, 110 V DC, 220 V DC), the 24 V DC controls’ voltage
supply should be ensured via the XK25/26 terminals, separately from the power
supply (U1, V1). In case of common supply using a single cable (links from U1, V1
with XK25/26, for 24 V DC only !!!), short-term excess or falling below the permissible
voltage limits can be the consequence during switching (24 V DC +10 %/–10 %).
Any possibly incoming operation commands are not executed outside the admissible
limit values. The actuator controls briefly signal a fault condition.
Protection and sizing on For short-circuit protection and for disconnecting the actuator from the mains, fuses
site and disconnect switches have to be provided by the customer.
The current values for sizing the protection can be derived from the current
consumption of the motor (refer to motor name plate) plus the current consumption
of actuator controls.
We recommend adapting the switchgear sizing to the max. current (Imax) and selecting
and setting the overcurrent protection device in compliance with the indications in
the electrical data sheet.
23
Electrical connection AC 01.2 Intrusive
Table 10:
Current consumption of actuator controls
Mains voltage Max. current consumption
Permissible variation of the mains voltage ±10 % –30 %
100 to 120 V AC 750 mA 1,000 mA
208 to 240 V AC 400 mA 750 mA
380 to 500 V AC 250 mA 400 mA
515 to 690 V AC 200 mA 400 mA
Table 11:
Maximum permissible protection
Switchgear Rated power max. protection
(switchgear with power class)1)
Reversing contactor A1 up to 1.5 kW 16 A (gL/gG)
Reversing contactor A2 up to 7.5 kW 32 A (gL/gG)
Reversing contactor A3 up to 15 kW 63 A (gL/gG)
Thyristor B1 up to 1.5 kW 16 A (g/R) I²t<1,500A²s
Thyristor B2 up to 3 kW 32 A (g/R) I²t<1,500A²s
Thyristor B3 up to 5.5 kW 63 A (g/R) I²t<5,000A²s
1) The AUMA power class (A1, B1, ...) is indicated on the actuator controls name plate
Consider the motor starting current (IA) (refer to electrical data sheet) when selecting
the circuit breaker. We recommend tripping characteristics D or K for circuit breakers
in accordance with IEC 60947-2. For controls with thyristors, we recommend safety
fuses instead of circuit breakers.
We recommend refraining from using residual current devices (RCD). However, if
an RCD is used within the mains, the residual current device must be of type B.
For actuator controls equipped with a heating system and external electronics power
supply, the fuses for the heating system have to be provided by the customer (refer
to wiring diagram F4 ext.)
Table 12:
Fuse for heating system
Designation in wiring diagram = F4 ext.
External power supply 115 V AC 230 V AC
Fuse 2AT 1AT
If actuator controls are mounted separately from actuator (actuator controls on wall
bracket): Consider length and cross section of connecting cable when defining the
protection required.
Potential of customer All input signals (control inputs) must be supplied with the same potential.
connections All output signals (status signals) must be supplied with the same potential.
Safety standards Safety measures and safety equipment must comply with the respectively valid
national on site specifications. All externally connected devices shall comply with
the relevant safety standards for the place of installation.
Connecting cables ● We recommend using connecting cables and connecting terminals according
to rated current (IN) (refer to motor name plate or electrical data sheet).
● For device insulation, appropriate (voltage-proof) cables must be used. Specify
cables for the highest occurring rated voltage.
● Use connecting cable with appropriate minimum rated temperature.
● For connecting cables exposed to UV radiation (outdoor installation), use UV
resistant cables.
● For the connection of position transmitters, screened cables must be used.
24
Cable installation in ac- Signal and fieldbus cables are susceptible to interference. Motor cables are
cordance with EMC interference sources.
● Lay cables being susceptible to interference or sources of interference at the
highest possible distance from each other.
● The interference immunity of signal and fieldbus cables increases if the cables
are laid close to the earth potential.
● If possible, avoid laying long cables and make sure that they are installed in
areas being subject to low interference.
● Avoid parallel paths with little cable distance of cables being either susceptible
to interference or interference sources.
5.2. Electrical connection S/SH (AUMA plug/socket connector)
Figure 18: S and SH electrical connection
[1] Cover
[2] Socket carrier with screw-type terminals
Short description Plug-in electrical connection with screw-type terminals for power and control contacts.
Control contacts also available as crimp-type connection as an option.
S version (standard) with three cable entries. SH version (enlarged) with additional
cable entries. For cable connection, remove the AUMA plug/socket connector and
the socket carrier from cover.
Technical data Table 13:
Electrical connection via AUMA plug/socket connector
Power contacts Control contacts
No. of contacts max. 6 (3 equipped) + protective 50 pins/sockets
earth conductor (PE)
Designation U1, V1, W1, U2, V2, W2, PE 1 to 50
Connection voltage max. 750 V 250 V
Rated current max. 25 A 16 A
Type of customer connection Screw connection Screw connection, crimp-type (option)
2 2
Connection diameter max. 6 mm (flexible) 2.5 mm
2
10 mm (solid) (flexible or solid)
Information For some special motors, the connection of the power terminals (U1, V1, W1, U2,
V2, W2) is not performed via the AUMA plug/socket connector but via a terminal
board directly at the motor.
25
5.2.1. Terminal compartment : open
Figure 19: Open terminal compartment
[1] Cover (figure shows S version)

[2] Screws for cover
[3] O-ring
[4] Screws for socket carrier
[5] Socket carrier
[6] Cable entry
[7] Blanking plugs
[8] Cable gland (not included in delivery)
Hazardous voltage!
1. Loosen screws [2] and remove cover [1].

2. Loosen screws [4] and remove socket carrier [5] from cover [1].
3. Insert cable glands [8] suitable for connecting cables.
➥ The enclosure protection IP… stated on the name plate is only ensured if suit-
able cable glands are used.
Figure 20: Example: Name plate for enclosure protection IP68
4. Seal unused cable entries [6] with suitable blanking plugs [7].
26
5.2.2. Cable connection
Table 14:
Terminal cross sections and terminal tightening torques
Designation Terminal cross sections Tightening torques
2
Power contacts 1.0 – 6 mm (flexible) 1.2 – 1.5 Nm
2
(U1, V1, W1, U2, V2, W2) 1.5 – 10 mm (solid)
2
Protective earth connection (PE) 1.0 – 6 mm (flexible) with ring lugs 1.2 – 2.2 Nm
2
1.5 – 10 mm (solid) with loops
2
Control contacts 0.25 – 2.5 mm (flexible) 0.5 – 0.7 Nm
2
(1 to 50) 0.34 – 2.5 mm (solid)
1. Remove cable sheathing.

2. Insert the wires into the cable glands.
3. Fasten cable glands with the specified torque to ensure required enclosure
protection.
4. Strip wires.
→ Controls approx. 6 mm, motor approx. 10 mm
5. For flexible cables: Use wire end sleeves according to DIN 46228.
6. Connect cables according to order-related wiring diagram.
In case of a fault: Hazardous voltage while protective earth conductor is NOT

connected!
→ Connect all protective earth conductors.
→ Connect PE connection to external protective earth conductor of connecting
cables.
→ Start running the device only after having connected the protective earth con-
ductor.
7. Tighten PE conductors firmly to PE connection using ring lugs (flexible cables)

or loops (solid cables).
Figure 21: Protective earthing
[1] Socket carrier

[2] Screw
[3] Washer
[4] Lock washer
[5] Protective earth with ring lugs/loops
[6] Protective earthing, symbol:
8. For shielded cables: Link the cable shield end via the cable gland to the housing
(earthing).
27
5.2.3. Terminal compartment : close
Figure 22: Close terminal compartment
[1] Cover (figure shows S version)

[2] Screws for cover
[3] O-ring
[4] Screws for socket carrier
[5] Socket carrier
[6] Cable gland (not included in delivery)
[7] Blanking plug
Short-circuit due to pinching of cables!

Risk of electric shock and functional failures.
→ Carefully fit socket carrier to avoid pinching the cables.
1. Insert the socket carrier [5] into the cover [1] and fasten with screws [4].
2. Clean sealing faces of cover [1] and housing.
3. Check whether O-ring [3] is in good condition, replace if damaged.
4. Apply a thin film of non-acidic grease (e.g. petroleum jelly) to the O-ring and
insert it correctly.
5. Fit cover [1] and fasten screws [2] evenly crosswise.
6. Fasten cable glands and blanking plugs applying the specified torque to ensure
the required enclosure protection.
28
5.3. Accessories for electrical connection

5.3.1. Actuator controls on wall bracket
Design Figure 23: Design principle with wall bracket
[1] Wall bracket

[2] Connecting cables
[3] Electrical connection of wall bracket (XM)
[4] Electrical connection of actuator controls (XA)
[5] Electrical connection of actuator controls (XK) - customer plug
Application The wall bracket allows separate mounting of actuator controls and actuator.
● If the actuator cannot be accessed safely.
● If the actuator is subjected to high temperatures.
● In case of heavy vibration of the valve.
Observe prior to connec- ● Permissible length of connecting cables: max. 100 m.
tion ● If the actuator is equipped with a position transmitter (RWG): Connecting cables
must be available as shielded version.
● Versions with potentiometer in the actuator are not suitable.
● We recommend: AUMA cable set LSW1.
● If the AUMA cable set is not used: Use suitable flexible and screened connecting
cables.
● When using connecting cables, e.g. of the heater or switch, requiring direct
wiring from the actuator to the XK customer plug (XA-XM-XK, refer to wiring
diagram), these connecting cables must be subject to an insulation test in
compliance with EN 50178. Connecting cables of position transmitters (RWG,
IWG, potentiometer) do not belong to this group. They may not be subjected
to an insulation test.
29
5.3.2. Parking frame

Figure 24: Parking frame, example with S plug/socket connector and cover
Application Parking frame for safe storage of a disconnected plug or cover.

For protection against touching the bare contacts and against environmental
influences.
5.3.3. DS intermediate frame for double sealing
Figure 25: Electrical connection with DS intermediate frame
[1] Electrical connection

[2] DS intermediate frame
Application When removing the electrical connection or due to leaky cable glands, there is a
potential risk of ingress of dust and water into the housing. This is prevented
effectively by inserting the double sealed intermediate frame [2] between the
plug/socket connector [1] and the housing of the device. The enclosure protection
of the device (IP68) will not be affected, even if the electrical connection [1] is
removed.
30
5.3.4. External earth connection

Figure 26: Earth connection for multi-turn actuator
Application External earth connection (U-bracket) for connection to equipotential compensation.
Table 15:
Terminal cross sections and earth connection tightening torques
Conductor type Terminal cross sections Tightening torques
Solid wire and stranded 2.5 mm² to 6 mm² 3 – 4 Nm
Fine stranded 1.5 mm² to 4 mm² 3 – 4 Nm
For fine stranded (flexible) wires, connection is made via cable lugs/ring terminals. When connecting
two individual wires with a U-bracket, cross sections have to be identical.
31
Operation AC 01.2 Intrusive
6. Operation
6.1. Manual operation

For purposes of setting and commissioning, in case of motor or power failure, the
actuator may be operated manually. Manual operation is engaged by an internal
change-over mechanism.
6.1.1. Engage manual operation
Damage at the motor coupling due to faulty operation!

→ Engage manual operation only during motor standstill.
1. Press push button.

Figure 27: Engage manual operation
2. Turn handwheel in desired direction.

→ To close the valve, turn handwheel clockwise:
➥ Drive shaft (valve) turns clockwise in direction CLOSE.
Information To protect the valve, an overload protection is available as option for manual opera-
tion. If the torque applied at the handwheel exceeds a certain value (refer to order-
related technical data sheet), the shear pins will rupture and thus protect the valve
from damage. The handwheel can no longer transmit the torque (= handwheel is
spinning). Motor operation is still possible.
In case of shear pin rupture due to overload, we recommend replacing the safety
hub.
Figure 28: Handwheel without/with overload protection
[1] Handwheel without overload protection (standard)

[2] Handwheel with overload protection/safety hub (option)
6.1.2. Manual operation: disengage
Manual operation is automatically disengaged when motor is started again. The

handwheel does not rotate during motor operation.
32
AC 01.2 Intrusive Operation
6.2. Motor operation

Perform all commissioning settings and the test run prior to motor operation.
Valve damage due to incorrect basic setting!

→ Prior to electrical operation of the actuator, the basic settings i.e. type of seating,
torque and limit switching have to be completed.
6.2.1. Local actuator operation

Local actuator operation is performed using the local controls push buttons of actuator
controls.
Figure 29: Local controls
[1] Push button for operation command in direction OPEN

[2] Push button STOP
[3] Push button for operation command in direction CLOSE
[4] Push button RESET
[5] Selector switch
Hot surfaces, e.g. possibly caused by high ambient temperatures or strong

direct sunlight!
Danger of burns
→ Verify surface temperature and wear protective gloves.
→ Set selector switch [5] to position Local control (LOCAL).
➥ The actuator can now be operated using the push buttons [1 – 3]:
- Run actuator in direction OPEN: Press push button [1] .
- Stop actuator: Press push button STOP [2].
- Run actuator in direction CLOSE: Press push button [3] .
Information OPEN and CLOSE operation commands can be given either in push-to-run or in
self-retaining operation mode. In self-retaining mode, the actuator runs to the defined
end position after pressing the button, unless another command has been received
beforehand. For further information, please refer to Manual (Operation and setting).
33
6.2.2. Actuator operation from remote
Risk of immediate actuator operation when switching on!

Risk of personal injuries or damage to the valve
→ If the actuator starts unexpectedly: Immediately turn selector switch to position
0 (OFF).
→ Check input signals and functions.
→ Set selector switch to position Remote control (REMOTE).
➥ Now, it is possible to operate the actuator via remote control, via operation
commands (OPEN, STOP, CLOSE) or analogue setpoints (e.g. 0 – 20 mA).
Information For actuators equipped with a positioner, it is possible to change over between OPEN
- CLOSE control (Remote OPEN-CLOSE) and setpoint control (Remote SET-
POINT). Selection is made via MODE input, e.g. based on a 24 V DC signal (refer
to wiring diagram).
6.3. Menu navigation via push buttons (for settings and indications)
Menu navigation for display and setting is made via the push buttons [1 – 4] of the
local controls.
Set the selector switch [5] to position 0 (OFF) when navigating through the menu.
The bottom row of the display [6] serves as navigation support and explains which
push buttons [1 – 4] are used for menu navigation.
Figure 30:
[1–4] Push buttons or navigation support

[5] Selector switch
[6] Display
34
Table 16: Important push button functions for menu navigation

Push buttons Navigation sup- Functions
port on display
[1] Up ▲ Change screen/selection
Change values
Enter figures from 0 to 9
[2] Down ▼ Change screen/selection
Change values
Enter figures from 0 to 9
[3] Ok Confirm selection
Save Save
Edit Enter <Edit> menu
Details Display more details
[4] C Setup Enter Main menu
Esc Cancel process
Return to previous display
Backlight ● The display is illuminated in white during normal operation. It is illuminated in

red in case of a fault.
● The screen illumination is brighter when operating a push button. If no push
button is operated for 60 seconds, the display will become dim again.
6.3.1. Menu layout and navigation
Groups The indications on the display are divided into 3 groups:

Figure 31: Groups
[1] Startup menu

[2] Status menu
[3] Main menu
ID Status menu and main menu are marked with an ID.

Figure 32: Marking with ID
S ID starts with S = status menu

M ID starts with M = main menu
Group selection It is possible to select between status menu S and main menu M:
For this, set selector switch to 0 (OFF), hold down push button C for approx. 2
seconds until a screen containing the ID M... appears.
Figure 33: Select menu groups
You return to the status menu if:
35
● the push buttons on the local controls have not been operated within 10 minutes
● or by briefly pressing C
Direct display via ID When entering the ID within the main menu, screens can be displayed directly (without
clicking through).
Figure 34: Direct display (example)
Display indicates in the bottom row: Go to

1. Press push button Go to.
Display indicates: Go to menu M0000
2. Use push buttons Up ▲ Down ▼ to select figures 0 to 9.
3. Press push button Ok to confirm first digit.
4. Repeat steps 2 and 3 for all further digits.
5. To cancel the process: Press C Esc.
6.4. User level, password
User level The user level defines which menu items or parameters can be displayed or modified
by the active user.
There are 6 different user levels. The user level is indicated in the top row:
Figure 35: User level display (example)
Password A password must be entered to allow parameter modification. The display indicates:
Password 0***
A specific password is assigned to each user level and permits different actions.
Table 17:
User levels and authorisations
Designation (user level) Authorisation/password
Observer (1) Verify settings
No password required
Operator (2) Change settings
Default factory password: 0000
Maintenance (3) Reserved for future extensions
Specialist (4) Change device configuration
e.g. type of seating, assignment of output contacts
Default factory password: 0000
Service (5) Service staff
Change configuration settings
AUMA (6) AUMA administrator
6.4.1. Password entry
1. Select desired menu and hold down push button for approx. 3 seconds.
➥ Display indicates the set user level, e.g Observer (1)
2. Select higher user level via Up ▲ and confirm with Ok.
➥ Display indicates: Password 0***
36
3. Use push buttons Up ▲ Down ▼ to select figures 0 to 9.

4. Confirm first digit of password via push button Ok.
5. Repeat steps 1 and 2 for all further digits.
➥ Having confirmed the last digit with Ok, access to all parameters within one
user level is possible if the password entry is correct.
6.4.2. Password change

Only the passwords of same or lower access level may be changed.
Example: If the user is signed in as Specialist (4), he/she can change passwords as
for password levels (1) through (4).
Device configuration M0053
Service functions M0222
Change passwords M0229
Menu item Service functions M0222 is only visible, if user level Specialist (4) or higher
is selected.
Select main menu 1. Set selector switch to position 0 (OFF).
2. Press push button C Setup and hold it down for approx. 3 seconds.
➥ Display goes to main menu and indicates: ▶ Display...
Change passwords 3. Select parameter Change passwords either:
→ click via the menu to parameter, or
→ via direct display: press and enter ID M0229
- Display indicates: ▶ Change passwords
- The user level is indicated in the top row (1 – 6), e.g.:
- For user level 1 (view only), passwords cannot be changed. To change pass-
words, you must change to a higher user level. For this, enter a password via
a parameter.
4. For a user level between 2 and 6: Press push button Ok.
➥ The display indicates the highest user level, e.g.: For user 4
5. Select user level via push buttons Up ▲ Down ▼ and confirm with Ok.
➥ Display indicates: ▶ Change passwords Password 0***
6. Enter current password (→ enter password).
➥ Display indicates: ▶ Change passwords Password (new) 0***
7. Enter new password (→ enter password).
➥ Display indicates: ▶ Change passwords For user 4 (example)
8. Select next user level via push buttons Up ▲ Down ▼ or cancel the process
via Esc.
6.5. Language in the display
The AUMATIC actuator controls display is multilingual.
6.5.1. Language change
Display... M0009
Language M0049
37
Change language 3. Press Ok.
➥ Display indicates: ▶ Language
4. Press Ok.
➥ Display indicates the selected language, e.g.: ▶ Deutsch
5. The bottom row of the display indicates:
→ Save → continue with step 10
→ Edit → continue with step 6
6. Press Edit.
➥ Display indicates: ▶ Observer (1)
7. Select user level via Up ▲ Down ▼ resulting in the following significations:
→ black triangle: ▶ = current setting
→ white triangle: ▷ = selection (not saved yet)
8. Press Ok.
9. Enter password (→ enter password).
➥ Display indicates: ▶ Language and Save (bottom row)
Language selection 10. Select new language via Up ▲ Down ▼ resulting in the following significations:
→ black triangle: ▶ = current setting
→ white triangle: ▷ = selection (not saved yet)
11. Confirm selection via Save.
➥ The display changes to the new language.The new language selection is saved.
38
AC 01.2 Intrusive Indications
7. Indications
7.1. Indications during commissioning
LED test When switching on the power supply, all LEDs on the local controls illuminate for
approx. 1 second. This optical feedback indicates that the voltage supply is connected
to the controls and all LEDs are operable.
Figure 36: LED test
Language selection During the self-test, the language selection can be activated so that the selected
language is immediately indicated in the display. For this, set selector switch to
position 0 (OFF).
Activate language selection:
1. Display indicates in the bottom row: Language selection menu? 'Reset'
2. Press push button RESET and hold it down until the following text is displayed
in the bottom line: Language menu loading, please wait.
Figure 37: Self-test
The language selection menu follows the startup menu.

Startup menu The current firmware version is displayed during the startup procedure:
Figure 38: Startup menu with firmware version: 04.00.00–xxxx
If the language selection feature has been activated during the self-test, the menu
for selecting the display language will now be indicated. For further information on
language setting, please refer to chapter <Language in the display>.
Figure 39: Language selection
If no entry is made over a longer period of time (approx. 1 minute), the display
automatically returns to the first status indication.
7.2. Indications in the display
Status bar
The status bar (first row in the display) indicates the operation mode [1], the presence
of an error [2] and the ID number [3] of the current display indication.
39
Indications AC 01.2 Intrusive
Figure 40: Information in the status bar (top)
[1] Operation mode

[2] Error symbol (only for faults and warnings)
[3] ID number: S = Status page
Navigation support If further details or information are available with reference to the display, the following
indications Details or More appear in the navigation support (bottom display row).
Then, further information can be displayed via the push button.
Figure 41: Navigation support (bottom)
[1] shows list with detailed indications

[2] shows further available information
The navigation support (bottom row) is faded out after approx. 3 seconds. Press any
push button (selector switch in position 0 (OFF)) to fade in the navigation support.
7.2.1. Feedback indications from actuator and valve
Display indications depend on the actuator version.

Valve position (S0001)
This indication is only available if a position transmitter (potentiometer, EWG, RWG
or MWG) is installed in the actuator.
● S0001 on the display indicates the valve position in % of the travel.
● The bar graph display appears after approx. 3 seconds.
● When issuing an operation command, an arrow indicates the direction
(OPEN/CLOSE).
Figure 42: Valve position and direction of operation
Reaching the preset end positions is additionally indicated via (CLOSED) and
(OPEN) symbols.
Figure 43: End position CLOSED/OPEN reached
0% Actuator is in end position CLOSED

100% Actuator is in end position OPEN
40
Torque (S0002)
The indication is only available if the actuator is equipped with an MWG (magnetic
limit and torque transmitter).
● S0002 on the display indicates the torque applied at the actuator output.
● The bar graph display appears after approx. 3 seconds.
Figure 44: Torque
Select unit The push button allows to select the unit displayed (percent %, Newton metre Nm
or "foot-pound" ft-lb
Figure 45: Units of torque
Display in percent 100 % indication equals the max. torque indicated on the name plate of the actuator.
Example: SA 07.6 with 20 – 60 Nm.
● 100 % corresponds to 60 Nm of nominal torque.
● 50 % corresponds to 30 Nm of nominal torque.
Operation commands (S0003)
The display S0003 indicates:
● active operation commands, like e.g.: Operation in direction CLOSE or in direc-
tion OPEN
● the actual value E2 as bar graph indication and as value between 0 and 100
%.
● for setpoint control (positioner): setpoint E1
● for stepping mode or for intermediate positions with operation profile: pivot
points and operation behaviour of pivot points
The navigation support (bottom row) is faded out after approx. 3 seconds and the
axis/axes for pivot point display are shown.
OPEN - CLOSE control Active operation commands (OPEN, CLOSE, ...) are shown above the bar graph
display. The figure below shows the operation command in direction CLOSE.
Figure 46: Display for OPEN - CLOSE control
E2 Actual position value
41
Setpoint control If the positioner is enabled and activated, the bar graph indication for E1 (position
setpoint) is displayed.
The direction of the operation command is displayed by an arrow above the bar
graph indication.The figure below shows the operation command in direction CLOSE.
Figure 47: Indication for setpoint control (positioner)
E1 Position setpoint
E2 Actual position value
Pivot point axis The pivot points and their operation behaviour (operation profile) are shown on the
pivot point axis by means of symbols.
The symbols are only displayed if at least one of the following functions is activated:
Operation profile M0294
Timer CLOSE M0156
Timer OPEN M0206
Figure 48: Examples: on the left pivot points (intermediate positions); on the right
stepping mode
Table 18: Symbols along the pivot point axis

Symbol Pivot point (intermediate position) Stepping mode
with operation profile
| Pivot point without reaction End of stepping mode
Stop during operation in direction Start of stepping mode in direction
CLOSE CLOSE
Stop during operation in direction Start of stepping mode in direction
OPEN OPEN
Stop during operation in directions –
OPEN and CLOSE
Pause for operation in direction CLOSE –
Pause for operation in direction OPEN –
Pause for operation in directions OPEN –
and CLOSE
7.2.2. Status indications according to AUMA classification
These indications are available if the parameter Diagnostic classific. M0539 is set
to AUMA.
Warnings (S0005)
If a warning has occurred, the display shows S0005:
● the number of warnings occurred
● a blinking question mark after approx. 3 seconds
42
Figure 49: Warnings
For further information, please also refer to <Corrective action>.

Not ready REMOTE (S0006)
The S0006 display shows indications of the Not ready REMOTE group.
If such an indication has occurred, the display shows S0006:
● the number of indications occurred
● a blinking crossbar after approx. 3 seconds
Figure 50: Not ready REMOTE indications

Fault (S0007)
If a fault has occurred, the display shows S0007:
● the number of faults occurred
● a blinking exclamation mark after approx. 3 seconds
Figure 51: Fault

7.2.3. Status indications according to NAMUR recommendation
These indications are available, if the parameter Diagnostic classific. M0539 is set
to NAMUR.
Out of Specification (S0008)
The S0008 indication shows out of specification indications according to NAMUR
recommendation NE 107.
● a blinking triangle with question mark after approx. 3 seconds
Figure 52: Out of specification
43

Function check (S0009)
The S0009 indication shows function check indications according to NAMUR
If an indication has occurred via the function check, the display shows S0009:
● a blinking triangle with a spanner after approx. 3 seconds
Figure 53: Function check

Maintenance required (S0010)
The S0010 indication shows maintenance indications according to NAMUR
● a blinking square with an oilcan after approx. 3 seconds
Figure 54: Maintenance required

Failure (S0011)
The S0011 indication shows the causes of the failure indication according to NAMUR
● a blinking circle with a cross after approx. 3 seconds
Figure 55: Failure
44
7.3. Indication lights of local controls

Figure 56: Arrangement and signification of indication lights
[1] Marking with symbols (standard)

[2] Marking with figures 1 – 6 (option)
1 End position CLOSED reached (blinking: operation in direction CLOSE)
2 Tc Torque fault CLOSE
3 Motor protection tripped
4 To Torque fault OPEN
5 End position OPEN reached (blinking: operation in direction OPEN)
6 Bluetooth connection
Modify indication light assignment (indications)
Different indications can be assigned to LEDs 1 – 5.

Local controls M0159
Indication light 1 (left) M0093
Indication light 2 M0094
Indicat. light 5 (right) M0097
Signal interm. pos. M0167
Defaut values (Europe):
Indication light 1 (left) = End p. CLOSED, blink
Indication light 2 = Torque fault CLOSE
Indication light 3 = Thermal fault
Indication light 4 = Torque fault OPEN
Indicat. light 5 (right) = End p. OPEN, blink
Signal interm. pos. = OPEN/CLOSED = Off
Further setting values:
Refer to Manual (Operation and setting).
45
7.4. Optional indications
7.4.1. Mechanical position indication via indicator mark

Figure 57: Mechanical position indicator
[1] End position OPEN reached

[2] End position CLOSED reached
[3] Indicator mark at cover
Characteristics ● Independent of power supply
● Used as running indication: Indicator disc rotates during actuator operation and
continuously indicates the valve position
(For “clockwise closing version”, the symbols / rotate in counterclockwise
direction for operation in direction CLOSE)
● Indicates that end positions (OPEN/CLOSED) have been reached
(Symbols (OPEN)/ (CLOSED) point to the indicator mark at cover)
46
AC 01.2 Intrusive Signals (output signals)
8. Signals (output signals)

8.1. Status signals via output contacts (digital outputs)
Characteristics Output contacts are used to send status signals (e.g. reaching the end positions,
selector switch position, faults...) as binary signals to the control room.
Status signals only have two states: active or inactive. Active means that the
conditions for the signal are fulfilled.
8.1.1. Assignment of outputs
The output contacts (outputs DOUT 1 – 12) can be assigned to various signals.
Required user level: Specialist (4) or higher.
I/O interface M0139
Digital outputs M0110
Signal DOUT 1 M0109
Table 19: Default values
Output Default value: Output Default value:
Signal DOUT 1 Fault Signal DOUT 7 Thermal fault
Signal DOUT 2 End position CLOSED Signal DOUT 8 OPEN
Signal DOUT 3 End position OPEN Signal DOUT 9 Limit switch CLOSED
Signal DOUT 4 Selector sw. REMOTE Signal DOUT 10 Limit switch OPEN
Signal DOUT 5 Torque fault CLOSE Signal DOUT 11 Torque sw. CLOSED
Signal DOUT 6 Torque fault OPEN Signal DOUT 12 Torque sw. OPEN
8.1.2. Coding the outputs
The output signals Coding DOUT 1 – Coding DOUT 12 can be set either to high
active or low active.
● High active = output contact closed = signal active
● Low active = output contact open = signal active
Signal active means that the conditions for the signal are fulfilled.
Required user level: Specialist (4) or higher.
I/O interface M0139
Digital outputs M0110
Coding DOUT 1 M0102
Default values:
Coding DOUT 1 = Low active
Coding DOUT 2 – Coding DOUT 12 = High active
8.2. Analogue signals (analogue outputs)
Requirements If the actuator is equipped with a position transmitter (potentiometer, RWG or EWG),
an analogue position feedback signal is available.
Valve position Signal: E2 = 0/4 – 20 mA (galvanically isolated)
Designation in the wiring diagram: AOUT1 (position) AOUT2 (position)
For further information on this topic, please refer to Manual (Operation and setting).
47
Commissioning (basic settings) AC 01.2 Intrusive
9. Commissioning (basic settings)

1. Set selector switch to position 0 (OFF).
Information: The selector switch is not a mains switch. When positioned to 0

(OFF), the actuator cannot be operated. The controls' power supply is
maintained.
2. Switch on the power supply.
Information: Observe heat-up time for ambient temperatures below –30 °C.
3. Perform basic settings.
9.1. Type of seating: set
Valve damage due to incorrect setting!

→ The type of seating must suit the valve.
→ Only change the setting with the consent of the valve manufacturer.
Customer settings M0041

Type of seating M0012
End position CLOSED M0086
End position OPEN M0087
Default value: Limit
Setting values:
Limit Seating in end positions via limit switching.
Torque Seating in end positions via torque switching.
Select parameter 3. Select parameter either:
→ click via the menu to parameter, or
→ via direct display: Press and enter ID M0086 or M0087
➥ Display indicates: End position CLOSED
CLOSE or OPEN 4. Use Up ▲ Down ▼ to select:
→ ▶ End position CLOSED
→ ▶ End position OPEN
➥ The black triangle ▶ indicates the current selection.
5. Press Ok.
➥ Display indicates the current setting: Limit or Torque
➥ The bottom row of the display indicates either:
- Edit → continue with step 6
- Save → continue with step 10
6. Press Edit.
➥ Display indicates: ▶ Specialist (4)
48
AC 01.2 Intrusive Commissioning (basic settings)
User login 7. Use Up ▲ Down ▼ to select user:

Information: Required user level: Specialist (4) or higher
➥ The symbols have the following meaning:
- black triangle: ▶ = current setting
- white triangle: ▷ = selection (not saved yet)
8. Press Ok.
9. Enter password (→ enter password).
➥ The screen indicates the pre-set type of seating (▶Limit or ▶Torque) by means
of a black triangle ▶.
Change settings 10. Use Up ▲ Down ▼ to select new setting.
➥ The symbols have the following meaning:
- black triangle: ▶ = current setting
- white triangle: ▷ = selection (not saved yet)
11. Confirm selection via Save.
➥ The setting for the type of seating is complete.
12. Back to step 4 (CLOSED or OPEN): Press Esc .
9.2. Switch compartment: open
The switch compartment must be opened to perform the following settings.
1. Loosen screws [2] and remove cover [1] from the switch compartment.
2. If indicator disc [3] is available:

Remove indicator disc [3] using a spanner (as lever).
Information: To avoid damage to paint finish, use spanner in combination with
soft object, e.g. fabric.
49
9.3. Torque switching: set

Once the set torque is reached, the torque switches will be tripped (overload protection
of the valve).
Information The torque switches may also trip during manual operation.
Valve damage due to excessive tripping torque limit setting!

→ The tripping torque must suit the valve.
→ Only change the setting with the consent of the valve manufacturer.
Figure 58: Torque measuring heads
[1] Torque switching head black in direction CLOSE

[2] Torque switching head white in direction OPEN
[3] Lock screws
[4] Torque dials
1. Loosen both lock screws [3] at the indicator disc.

2. Turn torque dial [4] to set the required torque (1 da Nm = 10 Nm). Example:
- Black torque switching head set to approx. 25 da Nm ≙ 250 Nm for direction
CLOSE
- White torque switching head set to approx. 20 da Nm ≙ 200 Nm for direction
OPEN
3. Fasten lock screws [3] again.
Information: Maximum tightening torque: 0.3 – 0.4 Nm
➥ The torque switch setting is complete.
9.4. Limit switching: set

The limit switching records the travel. When reaching the preset position, switches
are operated.
50
Figure 59: Setting elements for limit switching
Black section:
[1] Setting spindle: End position CLOSED
[2] Pointer: End position CLOSED
[3] Mark: End position CLOSED is set
White section:
[4] Setting spindle: End position OPEN
[5] Pointer: End position OPEN
[6] Mark: End position OPEN is set
9.4.1. End position CLOSED (black section): set
1. Engage manual operation.

2. Turn handwheel clockwise until valve is closed.
3. Turn handwheel by approximately half a turn (overrun) in the opposite direction.
4. Press down and turn setting spindle [1] with screw driver in direction of the
arrow and observe the pointer [2]: While a ratchet click is felt and heard, the
pointer [2] moves 90° every time.
5. As soon as the pointer [2] is 90° from mark [3]: Continue turning slowly.
6. As soon as the pointer [2] moves to mark [3]: Stop turning and release setting
spindle.
➥ The end position CLOSED setting is complete.
7. If you override the tripping point inadvertently (ratchet click is heard after the
pointer has snapped): Continue turning the setting spindle in the same direction
and repeat setting process.
9.4.2. End position OPEN (white section): set
1. Engage manual operation.

2. Turn handwheel counterclockwise until valve is open.
3. Turn handwheel by approximately half a turn (overrun) in the opposite direction.
spindle.
➥ The end position OPEN setting is complete.
51
9.5. Intermediate positions: set

Actuators equipped with DUO limit switching contain two intermediate position
switches. One intermediate position may be set for each running direction.
Figure 60: Setting elements for limit switching
Black section:
[1] Setting spindle: Running direction CLOSE
[2] Pointer: Running direction CLOSE
[3] Mark: Intermediate position CLOSED is set
White section:
[4] Setting spindle: Running direction OPEN
[5] Pointer: Running direction OPEN
[6] Mark: Intermediate position OPEN is set
Information After 177 turns (control unit for 2 – 500 turns/stroke) or 1,769 turns (control unit for
2 – 5,000 turns/stroke), the intermediate switches release the contact.
9.5.1. Running direction CLOSE (black section): set
1. Move valve in direction CLOSE to desired intermediate position.

2. If you override the tripping point inadvertently: Turn valve into the opposite dir-
ection and approach intermediate position again in direction CLOSE.
Information: Always approach the intermediate position in the same direction
as in later electrical operation.
spindle.
➥ The intermediate position setting in running direction CLOSE is complete.
9.5.2. Running direction OPEN (white section): set
1. Move valve in direction OPEN to desired intermediate position.

2. If you override the tripping point inadvertently: Move valve in opposite direction
and approach intermediate position again in direction OPEN (always approach
the intermediate position in the same direction as in later electrical operation).
52
spindle.
➥ The intermediate position setting in running direction OPEN is complete.
9.6. Test run
Only perform test run only once all settings previously described have been
performed.
The direction of rotation can be checked at the position indicator if available. (Chapter
<Direction of rotation at mechanical position indicator: check>)
The direction of rotation must be checked at the hollow shaft/stem if no mechanical
position indicator is available. (Chapter <Direction of rotation at hollow shaft/stem:
check>)
9.6.1. Direction of rotation at mechanical position indicator: check
Valve damage due to incorrect direction of rotation!

→ If the direction of rotation is wrong, switch off immediately (press STOP).
→ Eliminate cause, i.e. correct phase sequence for cable set wall bracket.
→ Repeat test run.
Information Switch off before reaching the end position.

1. Move actuator manually to intermediate position or to sufficient distance from
end position.
2. Switch on actuator in direction CLOSE and observe the direction of rotation on
the mechanical position indication:
→ For mechanical position indication via indicator mark: (not self-adjust-
ing)
➥ The direction of rotation is correct if the actuator operation in direction
CLOSE and the symbols ( / ) turn counterclockwise:
Figure 61: Direction of rotation / (for “clockwise closing version”)
53
9.6.2. Direction of rotation at hollow shaft/stem: check
Valve damage due to incorrect direction of rotation!

→ If the direction of rotation is wrong, switch off immediately (press STOP).
→ Eliminate cause, i.e. correct phase sequence for cable set wall bracket.
→ Repeat test run.
Information Switch off before reaching the end position.

1. Move actuator manually to intermediate position or to sufficient distance from
end position.
2. Unscrew threaded plug [1] and seal [2] or protective cap for stem protection
tube [4].
3. Switch on actuator in direction CLOSE and observe direction of rotation at hollow
shaft [3] or stem [5]:
➥ The direction of rotation is correct if the actuator moves in direction CLOSE
and the hollow shaft in clockwise direction, or the stem moves downward.
Figure 62: Hollow shaft/stem movement (for “clockwise closing”)
[1] Threaded plug

[2] Seal
[3] Hollow shaft
[4] Protective cap for stem protection tube
[5] Stem
[6] Stem protection tube
4. Correctly fit/screw on threaded plug [1] and seal [2] or protective cap for stem
protection tube [4], fasten thread.
9.6.3. Limit switching: check
1. Set selector switch to position Local control (LOCAL).
54
2. Operate actuator using push buttons OPEN, STOP, CLOSE.

➥ The limit switching is set correctly if (default indication):
- the yellow indication light/LED1 is illuminated in end position CLOSED
- the green indication light/LED5 is illuminated in end position OPEN
- the indication lights go out after travelling into opposite direction.
➥ The limit switching is set incorrectly if:
- the actuator comes to a standstill before reaching the end position
- one of the red indication lights/LEDs is illuminated (torque fault)
- the status indication S0007 in the display signals a fault.
3. If the end position setting is incorrect: Reset limit switching.
9.6.4. Reference operation position feedback: perform
For actuators with position feedback (RWG, potentiometer), a reference operation
has to be performed once the limit switching setting was changed to ensure that the
position feedback (0/4 – 20 mA) supplies correct values:
→ Operate actuator electrically (via the push buttons OPEN and CLOSE of the
local controls) once to end position OPEN and once to end position CLOSED.
9.7. Switch compartment: close
✔ If options (e.g. potentiometer, position transmitter) are available: Only close switch
compartment once all optional equipment has been successfully set.
Danger of corrosion due to damage to paint finish!

→ Touch up damage to paint finish after work on the device.
1. Clean sealing faces of housing and cover.

2. Check whether O-ring [3] is in good condition, replace if damaged.
3. Apply a thin film of non-acidic grease (e.g. petroleum jelly) to the O-ring and
insert it correctly.
Figure 63:
4. Place cover [1] on switch compartment.

5. Fasten screws [2] evenly crosswise.
55
Commissioning (optional equipment settings) AC 01.2 Intrusive
10. Commissioning (optional equipment settings)

10.1. EWG 01.1 electronic position transmitter
EWG 01.1 electronic position transmitter signals the remote position or the valve
position. On the basis of the actual valve position sensed by hall sensor, a current
signal between 0 – 20 mA or 4 – 20 mA is generated.
Technical data Table 20: EWG 01.1
Data 3-wire and 4-wire systems 2-wire system
Output current Ia 0 – 20 mA, 4 – 20 mA 4 – 20 mA
Power supply UV1) 24 V DC (18 – 32 V) 24 V DC (18 – 32 V)
Max. current consumption LED off = 26 mA, LED on = 27 mA 20 mA
Max. load RB 600 Ω (UV – 12 V)/20 mA
Impact of power supply 0.1 %
Load influence 0.1 %
Temperature impact < 0.1 ‰/K
Ambient temperature2) –60 °C to +80 °C
1) Power supply possible via: AC, AM actuator controls or external power supply
2) Depending on temperature range of the actuator: Refer to name plate
Setting elements The EWG is housed in the actuator switch compartment. The switch compartment
must be opened to perform any settings. Refer to <Switch compartment: open>.
All settings are made via the two push buttons [S1] and [S2].
Figure 64: View on control unit when switch compartment is open
[S1] Push button: Set 0/4 mA

[S2] Push button: Set 20 mA
LED Optical aid for setting
[1] Measuring point (+) 0/4 – 20 mA
[2] Measuring point (–) 0/4 – 20 mA
The output current (measuring range 0 – 20 mA) can be checked at measuring points
[1] and [2].
Table 21:
Short overview on push button functions
Push but- Function
tons
[S1] + [S2] → press simultaneously for 5 s: Activate setting mode
[S1] → press in setting mode for 3 s: Set 4 mA
→ press in setting mode for 6 s: Set 0 mA
→ press in operation for 3 s: Switch on/off LED end position signalling.
→ touch in end position: Reduce current value by 0.02 mA
[S2] → press in setting mode for 3 s: Set 20 mA
→ press in operation for 3 s: Switch on/off LED end position signalling.
→ touch in end position: Increase current value by 0.02 mA
56
AC 01.2 Intrusive Commissioning (optional equipment settings)
10.1.1. Measuring range: set
For measuring range setting, voltage must be applied at the position transmitter.
For output current verification, connect a test device for 0 – 20 mA to measurement
points (+/–) (for 2-wire systems, connecting a test device is imperatively required).
Information ● Both measuring ranges 0/4 – 20 mA and 20 – 0/4 mA (inverse operation) can
be set.
During setting process, the measuring range (normal or inverse operation) is
assigned to the end positions by push button S1/S2 assignment.
● For 2-wire systems, switch off <LED end position signalling> prior to setting the
measuring range.
● Setting mode activation clears the settings in both end positions and sets the
output current to a value of 3.5 mA. After activation, both end values (0/4 mA
and 20 mA) need to be reset.
● In case of inadvertent incorrect adjustment, the settings can always be reset
by renewed activation of the setting mode (simultaneous pressing of [S1] and
[S2]).
Activate setting mode 1. Press both push buttons [S1] and [S2] and hold down for 5 seconds:
➥ By pulsing double flashes, the LED indicates that the setting mode is correctly
activated:
➥ For any other LED flash sequence (single/triple flashing): Refer to <Faults
during commissioning>.
Set measuring range 2. Operate valve in one of the end positions (OPEN/CLOSED).
3. Set desired output current (0/4 mA or 20 mA):
→ for 4 mA: Hold down push button [S1] for approx. 3 seconds,
until LED is blinking slowly .
until LED is blinking fast .
until LED is illuminated .
Information: For 2-wire systems read current values at test device.
4. Operate valve into opposite end position.
➥ The value set in end position (0/4 mA or 20 mA) does not change during travel
in setting mode.
5. Perform setting in the second end position following the same steps.
6. Approach both end positions again to check the setting.
→ If the measuring range cannot be set:
Refer to <Faults during commissioning>.
→ If the current values (0/4/20 mA) are incorrect:
Refer to <Current values: adjust>.
→ If the current value fluctuates (e.g. Between 4.0 – 4.2 mA):
Switch off LED end position signalling.
Refer to <LED end position signalling: switch on/off>.
10.1.2. Current values : adjust
The current values (0/4/20 mA) set in end positions can be adjusted at any time.
Common values are e.g. 0.1 mA (instead of 0 mA) or 4.1 mA (instead 4 mA).
57
Information If the current value fluctuates (e.g. between 4.0 – 4.2mA), the <LED end position
signalling> must be switched off for current adjustment.
→ Operate valve in desired end position (OPEN/CLOSED).
→ Reduce current value: Press push button [S1]
(the current is reduced by 0.02 mA every time the push button is
pressed)
→ Increase current value: Press push button [S2]
(the current is increased by 0.02 mA every time the push button is
pressed)
10.1.3. LED end position signalling: switch on/off
The LED behaviour for end position reached can be set as follows: blinking/continuous
illumination or no illumination. During setting mode, end position signalling is switched
on.
Switching on and off 1. Operate valve in one of the end positions (OPEN/CLOSED).
2. Hold down push buttons [S1] or [S2] for approx. 3 seconds.
➥ End position signalling is switched on or off.
Table 22:
LED behaviour when end position signalling is switched on
Set output current LED behaviour in end position
4 mA
LED is blinking slowly
0 mA
LED is blinking fast
20 mA
LED is illuminated
10.2. Potentiometer
The potentiometer is used as travel sensor and records the valve position.
Setting elements The potentiometer is housed in the actuator switch compartment. The switch
compartment must be opened to perform any settings. Refer to <Switch compartment:
open>.
Setting is made via potentiometer [1].
Figure 65: View on control unit
[1] Potentiometer
10.2.1. Potentiometer: set
Information Due to the ratio of the reduction gearing, the complete resistance range/stroke is not
always covered. Therefore, external adjustment (setting potentiometer) must be
provided.
1. Move valve to end position CLOSED.
58
AC 01.2 Intrusive Commissioning (optional equipment settings)
2. Turn potentiometer [1] clockwise to the stop.

➥ End position CLOSED corresponds to 0 %
➥ End position OPEN corresponds to 100 %
3. Turn potentiometer [1] slightly in opposite direction.
4. Perform fine-tuning of the zero point at external setting potentiometer (for remote
indication).
10.3. RWG electronic position transmitter
The RWG electronic position transmitter records the valve position. On the basis of
the actual position value measured by the potentiometer (travel sensor), it generates
a current signal between 0 – 20 mA or 4 – 20 mA.
Technical data Table 23: RWG 4020
Data 3-wire and 4-wire systems 2-wire system
Output current Ia 0 – 20 mA, 4 – 20 mA 4 – 20 mA
Power supply UV1) 24 V DC (18 – 32 V) 14 V DC + (I x RB), max. 30 V
Max. current consumption 24 mA at 20 mA output current 20 mA
Max. load RB 600 Ω (UV – 14 V)/20 mA
Impact of power supply 0.1 %/V 0.1 %/V
Load influence 0.1 %/(0 – 600 Ω) 0.1 %/100 Ω
Temperature impact < 0.3 ‰/K
Ambient temperature2) –60 °C to +80 °C
Transmitter potentiometer 5 kΩ
1) Power supply possible via: AC, AM actuator controls or external power supply
2) Depending on temperature range of the actuator: Refer to name plate
Setting elements The RWG is housed in the actuator switch compartment. The switch compartment
must be opened to perform any settings. Refer to <Switch compartment: open>.
Setting is made via three potentiometers [1], [2] and [3].
Figure 66: View on control unit when switch compartment is open
[1] Potentiometer (travel sensor)

[2] Potentiometer min. (0/4 mA)
[3] Potentiometer max. (20 mA)
[4] Measuring point (+) 0/4 – 20 mA
[5] Measuring point (–) 0/4 – 20 mA
The output current (measuring range 0 – 20 mA) can be checked at measuring points
[4] and [5].
10.3.1. Measuring range: set
For measuring range setting, voltage must be applied at the position transmitter.

2. Connect ammeter for 0 – 20 mA to measuring points [4 and 5].
59
3. Turn potentiometer [1] clockwise to the stop.

4. Turn potentiometer [1] slightly in opposite direction.
5. Turn potentiometer [2] clockwise until output current starts to increase.
6. Turn potentiometer [2] in opposite direction until the following value is reached:
- for 0 – 20 mA approx. 0.1 mA
- for 4 – 20 mA approx. 4.1 mA
➥ This ensures that the signal remains above the dead and live zero point.
7. Move valve to end position OPEN.
8. Set potentiometer [3] to end value 20 mA.
9. Approach end position CLOSED again and check minimum value (0.1 mA or
4.1 mA). If necessary, correct the setting.
Information If the maximum value cannot be reached, the selection of the reduction gearing must
be checked.
10.4. Mechanical position indicator: set
1. Fit indicator disc onto shaft.

3. Turn lower indicator disc until symbol (CLOSED) is in alignment with the
mark on the cover.
4. Move actuator to end position OPEN.

5. Hold lower indicator disc in position and turn upper disc with symbol (OPEN)
until it is in alignment with the mark on the cover.
6. Move valve to end position CLOSED again.

7. Check settings:
If the symbol (CLOSED) is no longer in alignment with mark on the cover:
7.1 Repeat setting procedure.
7.2 Check whether the appropriate reduction gearing has been selected, if
required.
60
AC 01.2 Intrusive Corrective action
11. Corrective action
11.1. Faults during operation/commissioning
Table 24:
Faults during operation/commissioning
Fault Description/cause Remedy
Mechanical position indicator cannot Reduction gearing is not suitable for turns/stroke Set gear stage of the reduction gearing.
be set. of the actuator.
In spite of correct setting of mechan- The overrun was not considered when setting the ● Determine overrun: Overrun = travel covered
ical limit switching, actuator operates limit switching. from switching off until complete standstill.
into the valve or actuator end position. The overrun is generated by the inertia of both the ● Set limit switching again considering the over-
actuator and the valve and the delay time of the run. (Turn handwheel back by the amount of
actuator controls. the overrun)
Measuring range 0/4 – 20 mA or Reduction gearing is not suitable for turns/stroke Set gear stage of the reduction gearing.
maximum value 20 mA at position of the actuator.
transmitter cannot be set or supplies
an incorrect value.
The measuring range 0/4 – 20 mA at The LED on the EWG either flashes in setting mode Call service.
EWG position transmitter cannot be a) single flash or b) triple flash:
set.
a) EWG is not calibrated.

b) Magnet positions of EWG are not aligned.
Limit and/or torque switches do not Switch is defective or switch setting is incorrect. Check setting, if required, reset end positions.
trip. Refer to <Check switches> and replace the
switches if required.
Handwheel rotates on the shaft Actuator in version with overload protection for Dismount handwheel. Replace overload protection
without transmitting torque. manual operation: Shear pin rupture due to excess- and remount handwheel.
ive torque at handwheel.
Switch check
The red test buttons [1] and [2] are used for manual operation of the switches:
1. Turn test button [1] in direction of the TSC arrow: Torque switch CLOSED trips.
2. Turn test button [2] in direction of the TSO arrow: Torque switch OPEN trips.
If the actuator is equipped with a DUO limit switching (option), the intermediate
position switches (LSA and LSB) will be operated at the same time as the torque
switches.
1. Turn test button [1] in direction of the LSC arrow: Limit switch CLOSED trips.
2. Turn test button [2] in direction of the LSO arrow: Limit switch OPEN trips.
11.2. Fault indications and warning indications
Faults interrupt or prevent the electrical actuator operation. In the event of a fault,
the display backlight is red.
Warnings have no influence on the electrical actuator operation. They only serve
for information purposes. The display remains white.
Collective signals include further indications. They can be displayed via the
Details push button. The display remains white.
61
Corrective action AC 01.2 Intrusive
Table 25:
Faults and warnings via status indications in the display
Indication on display Description/cause Remedy
S0001 Instead of the valve position, a status text is dis- For a description of the status texts, refer to Manual
played. (Operation and setting).
S0005 Collective signal 02: For indicated value > 0: Press push button De-
Warnings Indicates the number of active warnings. tails.
For details, refer to <Warnings and Out of specific-
ation> table.
Not ready REMOTE Indicates the number of active signals. tails.
For details, refer to <Not ready REMOTE and
Function check> table.
S0007 Collective signal 03: For indicated value > 0: Press push button Details
Fault Indicates the number of active faults. to display a list of detailed indications.
The actuator cannot be operated. For details, refer to <Faults and Failure> table.
Out of specification Indication according to NAMUR recommendation tails.
NE 107 For details, refer to <Warnings and Out of specific-
Actuator is operated outside the normal operation ation> table.
conditions.
Function check Indication according to NAMUR recommendation tails.
NE 107 For details, refer to <Not ready REMOTE and
The actuator is being worked on; output signals are Function check> table.
temporarily invalid.
Maintenance required Indication according to NAMUR recommendation to display a list of detailed indications.
NE 107
Recommendation to perform maintenance.
Failure Indication according to NAMUR recommendation to display a list of detailed indications.
NE 107 For details, refer to <Faults and Failure> table.
Actuator function failure, output signals are invalid
Table 26:
Warnings and Out of specification
Config. warning Collective signal 06: Press push button Details to display a list of indi-
Possible cause: vidual indications.
Configuration setting is incorrect. For a description of the individual signals, refer to
The device can still be operated with restrictions. Manual (Operation and setting).
Internal warning Collective signal 15: Press push button Details to display a list of indi-
Device warnings vidual indications.
The device can still be operated with restrictions. For a description of the individual signals, refer to
Manual (Operation and setting).
24 V DC external The external 24 V DC voltage supply of the controls Check 24 V DC voltage supply.
has exceeded the power supply limits.
Wrn op.mode run time Warning on time max. running time/h exceeded ● Check modulating behaviour of actuator.
● Check parameter Perm. run time M0356, re-set
if required.
Wrn op.mode starts Warning on time max. number of motor starts ● Check modulating behaviour of actuator.
(starts) exceeded ● Check parameter Permissible starts M0357, re-
set if required.
Failure behav. active The failure behaviour is active since all required Verify signals:
setpoints and actual values are incorrect. ● Setpoint E1
● Actual value E2
● Actual process value E4
Wrn input AIN 1 Warning: Loss of signal analogue input 1 Check wiring.
Wrn input AIN 2 Warning: Loss of signal analogue input 2 Check wiring.
62
Warnings and Out of specification

Wrn setpoint position Warning: Loss of signal setpoint position Check setpoint signal.
Possible causes:
For an adjusted setpoint range of e.g. 4 – 20 mA,
the input signal is 0 (signal loss).
For a setpoint range of 0 – 20 mA , monitoring is
not possible.
Op. time warning The set time (parameter Perm.op. time, manual The warning indications are automatically cleared
M0570) has been exceeded. The preset operating once a new operation command is executed.
time is exceeded for a complete travel from end ● Check valve.
position OPEN to end position CLOSED. ● Check parameter Perm.op. time, manual
M0570.
Wrn controls temp. Temperature within controls housing too high. Measure/reduce ambient temperature.
Time not set Real time clock has not yet been set. Set time.
RTC voltage Voltage of the RTC button cell is too low. Replace button cell.
PVST fault Partial Valve Stroke Test (PVST) could not be suc- Check actuator (PVST settings).
cessfully completed.
PVST abort Partial Valve Stroke Test (PVST) was aborted or Perform RESET or restart PVST.
could not be started.
Wrn no reaction No actuator reaction to operation commands within ● Check movement at actuator.
the set reaction time. ● Check parameter Reaction time M0634.
Torque wrn OPEN Limit value for torque warning in direction OPEN Check parameter Wrn torque OPEN M0768, re-set
exceeded. if required.
Torque wrn CLOSE Limit value for torque warning in direction CLOSE Check parameter Wrn torque CLOSE M0769, re-
exceeded. set if required.
SIL fault1) SIL sub-assembly fault has occurred. Refer to separate Manual Functional Safety.
PVST required Execution of PVST (Partial Valve Stroke Tests) is
required.
Maintenance required Maintenance is required.
FQM fail safe fault2) FQM fault Checking and fault remedy are required. Refer to
FQM operation instructions.
1) For actuators controls in SIL version

2) For actuators with fail safe unit
Table 27:
Faults and Failure
Configuration error Collective signal 11: Press push button Details to display a list of indi-
Configuration error has occurred. vidual indications.
For a description of the individual signals, refer to
Config. error REMOTE Collective signal 22: Press push button Details to display a list of indi-
Configuration error has occurred. vidual indications.
Internal error Collective signal 14: AUMA service
Internal error has occurred. Press push button Details to display a list of indi-
vidual indications.
Torque fault CLOSE Torque fault in direction CLOSE Perform one of the following measures:
● Issue operation command in direction OPEN.
● Set selector switch to position Local control
(LOCAL) and reset fault indication via push
button RESET.
63
Faults and Failure

Torque fault OPEN Torque fault in direction OPEN Perform one of the following measures:
● Issue operation command in direction CLOSE.
● Set selector switch to position Local control
(LOCAL) and reset fault indication via push
button RESET.
Phase fault ● When connecting to a 3-ph AC system and with Test/connect phases.
internal 24 V DC supply of the electronics:
Phase 2 is missing.
● When connecting to a 3-ph or 1-ph AC system
and with external 24 V DC supply of the elec-
tronics: One of the phases L1, L2 or L3 is
missing.
Incorrect phase seq The phase conductors L1, L2 and L3 are connected Correct the sequence of the phase conductors L1,
in the wrong sequence. L2 and L3 by exchanging two phases.
Only applicable if connected to a 3-ph AC system.
Mains quality Due to insufficient mains quality, the controls cannot ● Check mains voltage.
detect the phase sequence (sequence of phase For 3-phase/1-phase AC current, the permiss-
conductors L1, L2 and L3) within the pre-set time ible variation of the mains voltage is ±10 %
frame provided for monitoring. (option ±30 %). The permissible variation of the
mains voltage is ±5 %
● Check parameter Tripping time M0172, extend
time frame if required.
Thermal fault Motor protection tripped ● Cool down, wait.
● If the fault indication display persists after cool-
ing down:
- Set selector switch to position Local con-
trol (LOCAL) and reset fault indication via
push button RESET.
● Check fuses.
Fault no reaction No actuator reaction to operation commands within Check movement at actuator.
the set reaction time.
Poti Out of Range Potentiometer is outside the permissible range. Check device configuration:
Parameter Low limit Uspan M0832 must be less
than parameter Volt.level diff. potent. M0833.
LPV not ready LPV: Lift Plug Valve function
The master actuator signals a fault
Wrn input AIN 1 Loss of signal analogue input 1 Check wiring.
Wrn input AIN 2 Loss of signal analogue input 2 Check wiring.
Incorrect rotary direct. Contrary to the configured direction of rotation and Check operation command control.
the active operation command, the motor turns into For 3-phase AC current mains, activate phase
the wrong direction. monitoring (parameter Adapt rotary dir. M0171).
Check device configuration setting (parameter
Closing rotation M0176).
To delete the fault indication: Disconnect actuator
controls from the mains and perform reboot.
Syn. link deviation Synchronous link function: Actual position values Check Deviation MA/SA [%] parameter.
of master actuator and slave actuator are not syn-
chronous (excessive deviation).
Syn. link NotReady Synchronous link function: Slave actuator is not Check Deviation MA/SA [%] parameter.
ready.
Syn. link wire break SA Synchronous link function: Signal loss of actual po- Check wiring.
sition value from master actuator or slave actuator.
64
Faults and Failure

DMF fault OPEN1) The torque in direction OPEN, measured at the Check DMF trip torque OP parameter.
output drive shaft using the torque measurement Check DMF fault level parameter.
flange, is too high.
DMF fault CLOSE1) The torque in direction CLOSE, measured at the Check DMF trip torque CL parameter.
output drive shaft using the torque measurement Check DMF fault level parameter.
flange, is too high.
FQM collective fault2) Collective signal 25: Press push button Details to display a list of indi-
vidual indications.
1) For actuators equipped with torque measurement flange (DMF)

2) For actuators equipped with fail safe-unit
Table 28:
Not ready REMOTE and Function check (collective signal 04)
Wrong oper. cmd Collective signal 13: ● Check operation commands (reset/clear all op-
Possible causes: eration commands and send one operation
● Several operation commands (e.g. OPEN and command only).
CLOSE simultaneously, or OPEN and SET- ● Set parameter Positioner to Function active.
POINT operation simultaneously) ● Check setpoint.
● A setpoint is present and the positioner is not Press push button Details to display a list of indi-
active vidual indications.
Sel. sw. not REMOTE Selector switch is not in position REMOTE. Set selector switch to position REMOTE.
Service active Operation via service interface (Bluetooth) and Exit service software.
AUMA CDT service software.
Disabled Actuator is in operation mode Disabled. Check setting and status of function <Local controls
enable>.
EMCY stop active The EMERGENCY stop switch has been operated. ● Enable EMERGENCY stop switch.
The motor control power supply (contactors or ● Reset EMERGENCY stop state by means of
thyristors) is disconnected. Reset command.
EMCY behav. active Operation mode EMERGENCY is active (EMER- ● Detect cause for EMERGENCY signal.
GENCY signal was sent). ● Verify failure source.
0 V are applied at the EMERGENCY input. ● Apply +24 V DC at EMERGENCY input.
I/O interface The actuator is controlled via the I/O interface (par- Check I/O interface.
allel).
Handwheel active Manual operation is activated. Start motor operation.
Interlock An interlock is active. Check interlock signal.
Interlock by-pass By-pass function is interlocked. Check states of main and by-pass valve.
PVST active Partial Valve Stroke Test (PVST) is active. Wait until PVST function is complete.
SIL function active1) SIL function is active
1) For actuators controls in SIL version
65
11.3. Fuses
11.3.1. Fuses within the actuator controls
Fuses used
F1/F2 Table 29:

Primary fuses F1/F2 (for power supply unit)
G fuse F1/F2 AUMA art. no.
Size 6.3 x 32 mm
Reversing contactors 1 A T; 500 V K002.277
Power supply ≤ 500 V
Reversing contactors 2 A FF; 690 V K002.665
Power supply > 500 V
Thyristor units for motor power up to 1.5 kW 1 A T; 500 V K002.277
Thyristor units for motor power up to 3.0 kW
Thyristor units for motor power up to 5.5 kW
F3 Internal 24 V DC supply
Table 30:
Secondary fuses F3 (internal 24 V DC supply)
G fuse according to IEC 60127-2/III F3 AUMA art. no.
Size 5 x 20 mm
Voltage output (power supply unit) = 24 V 2.0 A T; 250 V K006.106
F4 Table 31:
Secondary fuses F4 (internal AC supply)1)
G-fuse according to IEC 60127-2/III F4 AUMA art. no.
Size 5 x 20 mm
Voltage output (power supply unit) = 115 V — —
1) Fuse for: Switch compartment heater, reversing contactor control, PTC tripping device (at 24 V AC
only), at 115 V AC also control inputs OPEN, STOP, CLOSE
F5 Automatic reset fuse as short-circuit protection for external 24 V DC supply for

customer (see wiring diagram)
Replace fuses F1/F2
Hazardous voltage!
66
1. Loosen screws [1] and remove plug/socket connector [2].

Figure 67:
2. Pull fuse holder [3] out of pin carrier, open fuse cover and replace old fuses by
new ones.
Test/replace fuses F3/F4
1. Loosen screws [1] and remove cover [2] on the rear of the actuator controls.
Figure 68:
The power supply unit has measurement points (solder pins) allowing to perform
a resistance (continuity) measurement:
Table 32:
Verifying Measuring points
F3 MTP5 – MTP6
F4 MTP7 – MTP8
2. To replace defective fuses: Carefully loosen power supply unit [3] and pull out.
(The fuses are on the equipped part of the power supply board).
Cable damage due to pinching!

Risk of functional failures.
→ Carefully assemble power supply unit to avoid pinching the cables.
11.3.2. Motor protection (thermal monitoring)
In order to protect against overheating and impermissibly high surface temperatures

at the actuator, PTC thermistors or thermoswitches are embedded in the motor
67
winding. Motor protection trips as soon as the max. permissible winding temperature
has been reached.
The actuator is switched off and the following signals are given:
● LED 3 (motor protection trippped) on the local controls is illuminated.
● Status indication S0007 displays a fault.
The fault Details is displayed when selecting Thermal fault.
The motor has to cool down before operation can be resumed.
Depending on the parameter setting (motor protection behaviour), the fault signal is
either automatically reset or the the fault signal has to be reset using RESET push
button with selector switch position Local operation (LOCAL).
68
AC 01.2 Intrusive Servicing and maintenance
12. Servicing and maintenance
Damage caused by inappropriate maintenance!

→ Servicing and maintenance must be carried out exclusively by suitably qualified
personnel having been authorised by the end user or the contractor of the plant.
Therefore, we recommend contacting our service.
→ Only perform servicing and maintenance tasks when the device is switched off.
AUMA
AUMA offers extensive service such as servicing and maintenance as well as
Service & Support customer product training. For the relevant contact addresses, please refer to
<Addresses> in this document or to the Internet (www.auma.com)
12.1. Preventive measures for servicing and safe operation
The following actions are required to ensure safe device operation:

6 months after commissioning and then once a year
● Carry out visual inspection:
Check threaded plugs, cable entries, cable glands, blanking plugs, etc. for
correct tightness and sealing.
Consider torques according to manufacturer's details.
● Check fastening screws between actuator and gearbox/valve for tightness. If
required, fasten screws while applying the tightening torques as indicated in
chapter <Assembly>.
● When rarely operated: Perform test run.
● For devices with output drive type A: Press in Lithium soap EP multi-purpose
grease on mineral oil base at the grease nipple with a grease gun.
Figure 69: Output drive type A
[1] Output drive type A

[2] Grease nipple
● Lubrication of the valve stem must be done separately.

Exception: For output drive type A in version with stem lubrication (option), the
stem is lubricated together with the output drive.
Table 33:
Grease quantities for bearing of output drive type A
Output drive type A 07.2 A 10.2 A 14.2 A 16.2
Quantity [g] 1) 1.5 3 5 10
1) For grease with density r = 0.9 kg/dm³
For enclosure protection IP68
After submersion:
● Check actuator.
● In case of ingress of water, locate leaks and repair. Dry device correctly and
check for proper function.
69
Servicing and maintenance AC 01.2 Intrusive
12.2. Maintenance
Lubrication ● In the factory, the gear housing is filled with grease.

● Grease change is performed during maintenance
- Generally after 4 to 6 years for modulating duty.
- Generally after 6 to 8 years if operated frequently (open-close duty).
- Generally after 10 to 12 years if operated infrequently (open-close duty).
● We recommend replacing the seals when changing the grease.
● Additional lubrication of the gear housing is not required during operation.
12.3. Disposal and recycling
Our devices have a long lifetime. However, they have to be replaced at one point in
time. The devices have a modular design and may, therefore, easily be separated
and sorted according to materials used, i.e.:
● various metals
● plastics
● greases and oils
The following generally applies:
● Greases and oils are hazardous to water and must not be released into the
environment.
● Arrange for controlled waste disposal of the disassembled material or for sep-
arate recycling according to materials.
● Observe the national regulations for waste disposal.
70
AC 01.2 Intrusive Technical data
13. Technical data

Information The following tables include standard and optional features. For detailed information
on the customer-specific version, refer to the order-related data sheet. The technical
data sheet can be downloaded from the Internet in both German and English at ht-
tp://www.auma.com (please state the order number).
13.1. Technical data Multi-turn actuators
Features and functions

Type of duty Standard: Short-time duty S2 - 15 min, classes A and B according to EN 15714-2
(Multi-turn actuators for open-close Option: with 3-phase AC motor:
duty)
Short-time duty S2 - 30 min, classes A and B according to EN 15714-2
For nominal voltage and 40 °C ambient temperature and at load with 35 % of the max. torque.
Type of duty Standard: Intermittent duty S4 - 25 %, class C according to EN 15714-2
(Multi-turn actuators for modulating Option: with 3-phase AC motor:
duty)
Intermittent duty S4 - 50 %, class C according to EN 15714-2
Intermittent duty S4 - 25 % (insulation class H required), class C according to EN 15714-
2
For nominal voltage and 40 °C ambient temperature and at modulating torque load.
Motors Standard: 3-phase AC asynchronous motor, type IM B9 according to IEC 60034-7, IC410 cooling
procedure according to IEC 60034-6
Option: 1-phase AC motor with permanent split capacitor (PSC),
type IM B9 according to IEC 60034-7, IC410 cooling procedure according to IEC 60034-
6
1-phase AC motor with integral starting capacitor and solid state switch (CSIR),
type IM B9 according to IEC 60034-7, IC410 cooling procedure according to IEC 60034-
6
DC shunt motor, type IM B14 according to IEC 60034-7,
cooling procedure IC410 according to IEC 60034-6
DC compound motor, type IM B14 according to IEC 60034-7,
cooling procedure IC410 according to IEC 60034-6
Mains voltage, mains frequency Refer to name plate of actuator controls
Permissible variation of mains voltage: ±10 %
Permissible variation of mains frequency: ±5 % (for 3-phase and 1-phase AC current)
Overvoltage category Category III according to IEC 60364-4-443
Insulation class Standard: F, tropicalized
Option: H, tropicalized (with 3-phase AC motor)
Motor protection Standard: 3-phase and 1-phase AC motors: Thermoswitches (NC)
DC motors: Without
Option: PTC thermistors (according to DIN 44082)
PTC thermistors additionally require a suitable tripping device in the actuator controls.
Self-locking Self-locking: Output speeds up to 90 rpm (50 Hz), 108 rpm (60 Hz)
NOT self-locking: Output speeds from 125 rpm (50 Hz), 150 rpm (60 Hz)
Multi-turn actuators are self-locking, if the valve position cannot be changed from standstill while torque
acts upon the output drive.
Motor heater (option) Voltages: 110 – 120 V AC, 220 – 240 V AC (3-phase and 1-phase AC motors)
380– 480 V AC (3-phase AC motors)
DC motors: Without motor heater
Power depending on the size 12.5 – 25 W
Manual operation Manual drive for setting and emergency operation, handwheel does not rotate during electrical operation.
Option: Handwheel lockable
Handwheel stem extension
Power tool for emergency operation with square 30 mm or 50 mm
Indication for manual operation (op- Indication whether manual operation is active/not active via single switch (1 change-over contact)
tion)
71
Technical data AC 01.2 Intrusive

Electrical connection Standard: AUMA plug/socket connector with screw-type connection
Motor connection for some DC motors via separate motor terminal board
Option: Terminals or crimp connection
Gold-plated control plug (sockets and pins)
Threads for cable entries Standard: Metric threads
Option: Pg-threads, NPT-threads, G-threads
Terminal plan Terminal plan according to order number enclosed with delivery
Valve attachment Standard: B1 according to EN ISO 5210
Option: A, B2, B3, B4 according to EN ISO 5210
A, B, D, E according to DIN 3210
C according to DIN 3338
Special valve attachments: AF, AK, AG, B3D, ED, DD, IB1, IB3
A prepared for permanent lubrication of stem
Electromechanical control unit

Limit switching Counter gear mechanism for end positions OPEN and CLOSED
Turns per stroke: 2 to 500 (standard) or 2 to 5,000 (option)
Standard: Single switch (1 NC and 1 NO) for each end position, not galvanically isolated
Options: Tandem switch (2 NC and 2 NO) for each end position, switches galvanically isolated
Triple switch (3 NC and 3 NO) for each end position, switches galvanically isolated
Intermediate position switches (DUO limit switching), adjustable for each direction of op-
eration
Torque switching Torque switching adjustable for directions OPEN and CLOSE
Standard: Single switch (1 NC and 1 NO) for each direction, not galvanically isolated
Options: Tandem switch (2 NC and 2 NO) for each direction, switches galvanically isolated
Switch contact materials Standard: Silver (Ag)
Option: Gold (Au), recommended for low voltage actuator controls
Position feedback signal, analogue Potentiometer or 0/4 – 20 mA (electronic position transmitter)
(option)
Mechanical position indicator (op- Continuous indication, adjustable indicator disc with symbols OPEN and CLOSED
tion)
Running indication Blinker transmitter (optional for modulating actuators)
Heater in switch compartment Standard: Self-regulating PTC heater, 5 – 20 W, 110 – 250 V AC/DC
Options: 24 – 48 V AC/DC (for actuators with 3-phase AC/1-phase AC/DC motors)
or 380 – 400 V AC/DC (for actuators with 3-phase AC motors)
A resistance type heater of 5 W, 24 V AC is installed in the actuator in combination with AM or AC actu-
ator controls.
Service conditions
Use Indoor and outdoor use permissible
Mounting position Any position
Installation altitude ≤ 2 000 m above sea level
> 2,000 m above sea level, on request
Ambient temperature Standard: –30 °C to +70 °C
Options: –40 °C to +70 °C
–40 °C to +80 °C (multi-turn actuators for open-close duty with 3-phase/1-phase AC motors)
–60 °C to +60 °C (with 3-phase/1-phase AC motors)
0 °C to +120 °C (multi-turn actuators for open-close duty with 3-phase AC motor)
0 °C to +100 °C (multi-turn actuators for modulating duty with 3-phase AC motor)
For exact version, refer to actuator name plate.
Humidity Up to 100 % relative humidity across the entire permissible temperature range
72
Service conditions
Enclosure protection according to Standard: IP68 (with AUMA 3-phase/1-phase AC or DC motor)
EN 60529 For special motors differing enclosure protection available (refer to motor name plate)
Option: DS Terminal compartment additionally sealed against interior (double sealed)
According to AUMA definition, enclosure protection IP68 meets the following requirements:
● Depth of water: Maximum 8 m head of water
● Duration of continuous immersion in water: Maximum 96 hours
● Up to 10 operations during flooding.
● Modulating duty is not possible during continuous immersion.
For exact version, refer to actuator name plate.
Pollution degree according to IEC Pollution degree 4 (when closed), pollution degree 2 (internal)
60664-1
Vibration resistance according to 2 g, from 10 to 200 Hz (for actuators in AUMA NORM version)
IEC 60068-2-6 1 g, from 10 to 200 Hz (for actuators with mounted AUMA actuator controls)
Resistant to vibration during start-up or for failures of the plant. However, a fatigue strength may not be
derived from this. Indications apply to actuators with AUMA 3-phase AC motor and AUMA plug/socket
connector. They are not valid in combination with gearboxes.
Corrosion protection Standard: KS: Suitable for use in areas with high salinity, almost permanent condensation, and high
pollution.
Option: KX: Suitable for use in areas with extremely high salinity, permanent condensation, and
high pollution.
KX-G : same as KX, however aluminium-free version (outer parts)
Coating Double layer powder coating
Two-component iron-mica combination
Colour Standard: AUMA silver-grey (similar to RAL 7037)
Option: Other colours are possible on request.
Lifetime AUMA multi-turn actuators meet or exceed the lifetime requirements of EN 15714-2. For further details,
please contact AUMA
Noise level < 72 dB (A)
Further information
EU Directives Electromagnetic Compatibility (EMC): (2014/30/EU)
Low Voltage Directive: (2014/35/EU)
Machinery Directive: (2006/42/EC)
Technical data for limit and torque switches

6
Mechanical lifetime 2 x 10 starts
Silver plated contacts:
U min. 24 V AC/DC
U max. 250 V AC/DC
I min. 20 mA
I max. AC current 5 A at 250 V (resistive load)
3 A at 250 V (inductive load, cos phi = 0.6)
I max. DC current 0.4 A at 250 V (resistive load)
0.03 A at 250 V (inductive load, L/R = 3 µs)
7 A at 30 V (resistive load)
5 A at 30 V (inductive load, L/R = 3 µs)
Gold plated contacts
U min. 5V
U max. 50 V
I min. 4 mA
I max. 400 mA
73
Technical data for blinker transmitter

7
Mechanical lifetime 10 starts
U min. 10 V AC/DC
U max. 250 V AC/DC
I max. AC current 3 A at 250 V (resistive load)
2 A at 250 V (inductive load, cos phi ≈ 0.8)
I max. DC current 0.25 A at 250 V (resistive load)
Technical data for handwheel activation switches

6
Mechanical lifetime 10 starts
U min. 12 V DC
U max. 250 V AC
I max. AC current 3 A at 250 V (inductive load, cos phi = 0.8)
I max. DC current 3 A at 12 V (resistive load)
13.2. Technical data Actuator controls

Power supply Refer to name plate
Permissible variation of mains voltage: ±10 %
Permissible variation of mains voltage: ±30 % (optional)
Permissible variation of mains frequency: ±5 %
External supply of the electronics 24 V DC +20 %/–15 %
(option) Current consumption: Basic version approx. 250 mA, with options up to 500 mA
External power supply must have reinforced insulation against mains voltage in accordance with IEC
61010-1 and may only be supplied by a circuit limited to 150 VA in accordance with IEC 61010-1.
Current consumption Current consumption of the actuator controls depending on mains voltage:
For permissible variation of mains voltage of ±10 %:
● 100 to 120 V AC = max. 740 mA
● 208 to 240 V AC = max. 400 mA
● 380 to 500 V AC = max. 250 mA
● 515 to 690 V AC = max. 200 mA
For permissible variation of mains voltage of ±30 %:
● 100 to 120 V AC = max. 1,200 mA
● 208 to 240 V AC = max. 750 mA
● 380 to 500 V AC = max. 400 mA
● 515 to 690 V AC = max. 400 mA
Overvoltage category Category III according to IEC 60364-4-443
Rated power The actuator controls are designed for the nominal motor power, refer to motor name plate
Switchgear Standard: Reversing contactors (mechanically and electrically interlocked) for AUMA power classes
A1/A2
Options: Reversing contactors (mechanically and electrically interlocked) for AUMA power class
A3
Thyristor unit for mains voltage up to 500 V AC (recommended for modulating actuators)
for AUMA power classes B1, B2 and B3
The reversing contactors are designed for a lifetime of 2 million starts. For applications requiring a high
number of starts, we recommend the use of thyristor units.
For the assignment of AUMA power classes, please refer to Electrical data on actuator
Control inputs 6 digital inputs: OPEN, STOP, CLOSE, EMERGENCY (via opto-isolator, thereof OPEN, STOP, CLOSE
with one common and EMERGENCY without common, respect minimum pulse duration for modulating
actuators).
74

Control voltage/current consumption Standard: 24 V DC, current consumption: approx. 10 mA per input
for control inputs
Options: 48 V DC, current consumption: approx. 7 mA per input
60 V DC, current consumption: approx. 9 mA per input
115 V DC, current consumption: approx. 15 mA per input
100 – 120 V AC, current consumption : approx. 15 mA per input
All input signals must be supplied with the same potential.
Status signals Standard: ● 6 programmable output contacts:
(output signals) - 5 potential-free NO contacts with one common, max. 250 V AC, 1 A (resistive
load)
Default configuration: End position CLOSED, end position OPEN, selector switch
REMOTE, SIL function active, SIL fault, torque fault CLOSE, torque fault OPEN
- 1 potential-free change-over contact, max. 250 V AC, 5 A (resistive load)
Default configuration: Collective fault signal (torque fault, phase failure, motor
protection tripped)
● Analogue output signal for position feedback
- Galvanically isolated position feedback 0/4 – 20 mA (load max. 500 Ω)
Options: ● 6 programmable output contacts:
- 5 change-over contacts with one common, max. 250 V AC, 1 A (resistive load),
1 potential-free change-over contact, max. 250 V AC, 5 A (resistive load)
● 12 programmable output contacts:
- 10 potential-free NO contacts, 5 with one common each, max. 250 V AC, 1 A
(resistive load), 2 potential-free change-over contacts, max. 250 V AC, 5 A (resistive
load)
- 6 potential-free change-over contacts without one common, per contact max. 250
V AC, 5 A (resistive load)
- 10 potential-free change-over contacts without one common, per contact max.
250 V AC, 5 A (resistive load)
- 4 mains failure proof potential-free NO contacts with one common, max. 250 V
AC, 1 A (resistive load), 1 potential-free NO contact, max. 250 V AC, 1 A (resistive
load), 1 potential-free change-over contact, max. 250 V AC, 5 A (resistive load)
- 4 mains failure proof potential-free NO contacts, max. 250 V AC, 5 A (resistive
load), 2 potential-free change-over contacts, max. 250 V AC, 5 A (resistive load),
load), 2 potential-free NO contacts, max. 250 V AC, 1 A (resistive load), 2 potential-
free change-over contacts, max. 250 V AC, 5 A (resistive load)
load), 4 potential-free change-over contacts, max. 250 V AC, 5 A (resistive load),
All output signals must be supplied with the same potential.
Voltage output Standard: Auxiliary voltage 24 V DC: max. 100 mA for supply of control inputs, galvanically isolated
from internal voltage supply.
Option: Auxiliary voltage 115 V AC: max. 30 mA for supply of control inputs, galvanically isolated
from internal voltage supply
(Not possible in combination with PTC tripping device)
Analogue output (option) 2 analogue outputs:
With position transmitter option: Output of travel and torque as continuous values between 0/4 and 20
mA
Analogue input (option) 2 analogue inputs:
With positioner/process controller option: Input of actual position value/actual process value as continuous
values between 0/4 and 20 mA
75

Local controls Standard: ● Selector switch: LOCAL - OFF - REMOTE (lockable in all three positions)
● Push buttons OPEN, STOP, CLOSE, RESET
- Local STOP
The actuator can be stopped via push button STOP of local controls if the selector
switch is in position REMOTE. (Not activated when leaving the factory.)
● 6 indication lights:
- End position and running indication CLOSED (yellow), torque fault CLOSE (red),
motor protection tripped (red), torque fault OPEN (red), end position and running
indication OPEN (green), Bluetooth (blue)
● Graphic LC display: illuminated
Option: ● Special colours for the indication lights:
- End position CLOSED (green), torque fault CLOSE (blue), torque fault OPEN
(yellow), motor protection tripped (violet), end position OPEN (red)
Bluetooth Bluetooth class II chip, version 2.1: With a range up to 10 m in industrial environments, supports the
Communication interface SPP Bluetooth profile (Serial Port Profile).
Required accessories:
● AUMA CDT (Commissioning and Diagnostic Tool for Windows-based PC)
● AUMA Assistant App (Commissioning and Diagnostic Tool for Android devices)
Application functions Standard: ● Selectable type of seating, limit or torque seating for end position OPEN and end po-
sition CLOSED
● Torque by-pass: Adjustable duration (with adjustable peak torque during start-up time)
● Start and end of stepping mode as well as ON and OFF times can be set individually
for directions OPEN and CLOSE, 1 to 1,800 seconds
● Any 8 intermediate positions: can be set between 0 and 100 %, reaction and signal
behaviour programmable
● Running indication blinking: can be set
Options: ● Positioner
- Position setpoint via analogue input 0/4 – 20 mA
- Programmable behaviour on loss of signal
- Automatic adaptation of dead band (adaptive behaviour selectable)
- Split range operation
- MODE input for selecting between OPEN-CLOSE and setpoint control
● PID process controller: with adaptive positioner, via 0/4 – 20 mA analogue inputs for
process setpoint and actual process value
● Multiport valve: Up to 16 positions, signals (pulse or edge)
● Automatic deblocking: Up to 5 operation trials, travel time in opposite direction can be
set
● Static and dynamic torque recording for both rotation directions with torque measure-
ment flange as additional accessory
Safety functions Standard: ● EMERGENCY operation (programmable behaviour)
- Digital input: Low active
- Reaction can be selected: Stop, run to end position CLOSED, run to end position
OPEN, run to intermediate position
- Torque monitoring can be by-passed during EMERGENCY operation
- Thermal protection can be by-passed during EMERGENCY operation (only in
combination with thermoswitch within actuator, not with PTC thermistor).
Options: ● Enabling local controls via digital input Enable LOCAL. Thus, actuator operation can
be enabled or disabled via push buttons on the local controls.
● Interlock for main/by-pass valve: Enabling the operation commands OPEN or CLOSE
via two digital inputs
● EMERGENCY Stop push button (latching): interrupts electrical operation, irrespective
of the selector switch positions.
● PVST (Partial Valve Stroke Test): programmable to check the function of both actuator
and actuator controls: Direction, stroke, operation time, reversing time
76

Monitoring functions ● Valve overload protection: adjustable, results in switching off and generates fault signal
● Motor temperature monitoring (thermal monitoring): results in switching off and generates fault indic-
ation
● Monitoring the heater within actuator: generates warning signal
● Monitoring of permissible on-time and number of starts: adjustable, generates warning signal
● Operation time monitoring: adjustable, generates warning signal
● Phase failure monitoring: results in switching off and generates fault signal
● Automatic correction of rotation direction upon wrong phase sequence (3-ph AC current)
Diagnostic functions ● Electronic device ID with order and product data
● Logging of operating data: A resettable counter and a lifetime counter each for:
- Motor running time, number of starts, torque switch trippings in end position CLOSED, limit
switch trippings in end position CLOSED, torque switch trippings in end position OPEN, limit
switch trippings in end position OPEN, torque faults CLOSE, torque faults OPEN, motor protection
trippings
● Time-stamped event report with history for setting, operation and faults
● Status signals according to NAMUR recommendation NE 107: "Failure", "Function check", "Out of
specification", "Maintenance required"
● Torque characteristics (for version with MWG in actuator):
- 3 torque characteristics (torque-travel characteristic) for opening and closing directions can be
saved separately.
- Torque characteristics stored can be shown on the display.
Motor protection evaluation Standard: Monitoring the motor temperature in combination with thermoswitches within actuator
motor
Options: ● Thermal overload relay in controls combined with thermoswitches within actuator
● PTC tripping device in combination with PTC thermistors within actuator motor
Electrical connection Standard: AUMA plug/socket connector with screw-type connection
Option: Gold-plated control plug (sockets and plugs)
Threads for cable entries Standard: Metric threads
Options: ● Pg-threads, NPT-threads, G-threads
● Terminals or crimp-type connection
Wiring diagram Refer to name plate
Service conditions
Use Indoor and outdoor use permissible
Mounting position Any position
Installation altitude ≤ 2,000 m above sea level
> 2,000 m above sea level, on request
Ambient temperature Refer to name plate of actuator controls
Humidity Up to 100 % relative humidity across the entire permissible temperature range
Enclosure protection according to Standard: IP68
EN 60529
Option: Terminal compartment additionally sealed against interior of actuator controls (double
sealed)
According to AUMA definition, enclosure protection IP68 meets the following requirements:
● Depth of water: Maximum 8 m head of water
● Duration of continuous immersion in water: Maximum 96 hours
● Up to 10 operations during continuous immersion
● Modulating duty is not possible during continuous immersion.
For exact version, refer to actuator controls name plate.
Pollution degree according to IEC Pollution degree 4 (when closed), pollution degree 2 (internal)
60664-1
Corrosion protection Standard: KS: Suitable for use in areas with high salinity, almost permanent condensation, and high
pollution.
Option: KX: Suitable for use in areas with extremely high salinity, permanent condensation, and
high pollution.
77
Service conditions
Coating Double layer powder coating
Two-component iron-mica combination
Colour Standard: AUMA silver-grey (similar to RAL 7037)
Option: Available colours on request
Accessories
Wall bracket For actuator controls mounted separately from the actuator, including plug/socket connector.
Connecting cable on request.
Recommended for high ambient temperatures, difficult access, or in case of heavy vibration during
service.
Cable length between actuator and actuator controls is max. 100 m (Not suitable for version with poten-
tiometer in the actuator). Instead of the potentiometer, the actuator has to be equipped with an electronic
position transmitter. (MWG requires a separate data cable.)
Programming software AUMA CDT (Commissioning and Diagnostic Tool for Windows-based PC)
AUMA Assistant App (Commissioning and Diagnostic Tool for Android devices)
Torque measurement flange DMF Accessory for torque measurement for SA/SAR 07.2 – SA/SAR 16.2
Further information
Weight Approx. 7 kg (with AUMA plug/socket connector)
EU Directives Electromagnetic Compatibility (EMC): (2014/30/EU)
Low Voltage Directive: (2014/35/EU)
Machinery Directive: (2006/42/EC)
78
AC 01.2 Intrusive Spare parts
14. Spare parts

14.1. Multi-turn actuators SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
79
Spare parts AC 01.2 Intrusive
Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used.
Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary
from actual delivery.
Ref. no. Designation Type Ref. no. Designation Type

001.0 Housing Sub-assembly 539.0 Screw plug Sub-assembly
002.0 Bearing flange Sub-assembly 542.0 Handwheel with ball handle Sub-assembly
003.0 Hollow shaft Sub-assembly 549.0 Output drive types B/B1/B2/B3/B4/C/E Sub-assembly
005.0 Drive shaft Sub-assembly 549.1 Output drive sleeve B/B1/B2/B3/B4/C/E Sub-assembly
005.1 Motor coupling 551.1 Parallel key
005.3 Manual drive coupling 553.0 Mechanical position indicator Sub-assembly
006.0 Worm wheel 554.0 Socket carrier for motor plug/socket con- Sub-assembly
nector with cable harness
009.0 Manual gearing Sub-assembly 556.0 Potentiometer as position transmitter Sub-assembly
017.0 Torque lever Sub-assembly 556.1 Potentiometer without slip clutch Sub-assembly
018.0 Gear segment 557.0 Heater
019.0 Crown wheel 558.0 Blinker transmitter including pins at wires Sub-assembly
(without impulse disc and insulation plate)
022.0 Drive pinion II for torque switching Sub-assembly 559.0-1 Electromechanical control unit with Sub-assembly
switches, including torque switching heads
023.0 Output drive wheel for limit switching Sub-assembly 559.0-2 Electronic control unit with magnetic limit Sub-assembly
and torque transmitter (MWG)
024.0 Drive wheel for limit switching Sub-assembly 560.0-1 Switch stack for direction OPEN Sub-assembly
025.0 Locking plate Sub-assembly 560.0-2 Switch stack for direction CLOSE Sub-assembly
058.0 Cable for protective earth Sub-assembly 560.1 Switch for limit/torque Sub-assembly
070.0 Motor (only for V... motors incl. ref. no. Sub-assembly 560.2 Switch case
079.0)
079.0 Planetary gearing for motor drive (only for Sub-assembly 566.0 RWG position transmitter Sub-assembly
V... motors)
155.0 Reduction gearing Sub-assembly 566.1 Potentiometer for RWG without slip clutch Sub-assembly
500.0 Cover Sub-assembly 566.2 Position transmitter board for RWG Sub-assembly
501.0 Socket carrier (complete with sockets) Sub-assembly 566.3 Cable set for RWG Sub-assembly
502.0 Pin carrier without pins Sub-assembly 567.1 Slip clutch for potentiometer Sub-assembly
503.0 Socket for controls Sub-assembly 568.1 Stem protection tube (without cap)
504.0 Socket for motor Sub-assembly 568.2 Protective cap for stem protection tube
505.0 Pin for controls Sub-assembly 568.3 V-seal
506.0 Pin for motor Sub-assembly 568.4 Threaded sleeve
507.0 Cover for electrical connection Sub-assembly 575.1 Stem nut A (without thread)
511.0 Threaded plug Sub-assembly 583.0 Motor coupling on motor shaft Sub-assembly
514.0 Output drive type A (without stem nut) Sub-assembly 583.1 Pin for motor coupling
514.1 Axial needle roller bearing Sub-assembly 584.0 Retaining spring for motor coupling Sub-assembly
514.2 Radial seal for output drive type A 614.0 EWG position transmitter Sub-assembly
516.0 Output drive type D Sub-assembly 627.0 MWG 05.03 cover
516.1 Output drive shaft D S1 Seal kit, small Set
535.1 Snap ring S2 Seal kit, large Set
80
AC 01.2 Intrusive Spare parts
14.2. AC 01.2 actuator controls
81
Spare parts AC 01.2 Intrusive
Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used.
Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary
from actual delivery.
Ref. no. Designation Type

001.0 Housing Sub-assembly
002.0 Local controls Sub-assembly
002.3 Local controls board Sub-assembly
002.4 Display face plate
006.0 Power supply Sub-assembly
008.1 I/O board Sub-assembly
009.0 Logic board Sub-assembly
011.1 Relay board Sub-assembly
012.0 Option board
501.0 Socket carrier complete with sockets Sub-assembly
502.0 Pin carrier without pins
503.0 Socket for controls Sub-assembly
504.0 Socket for motor Sub-assembly
505.0 Pin for controls Sub-assembly
506.0 Pin for motor Sub-assembly
507.0 Cover for electrical connection Sub-assembly
508.0 Switchgear Sub-assembly
509.1 Padlock Sub-assembly
510.0 Fuse kit Set
611.0 Cover Sub-assembly
S Seal kit Set
82
AC 01.2 Intrusive Certificates
15. Certificates
Information Certificates are valid as from the indicated date of issue. Subject to changes without
notice. The latest versions are attached to the device upon delivery and also available
for download at http://www.auma.com.
15.1. Declaration of Incorporation and EU Declaration of Conformity
83
AC 01.2 Intrusive
84
AC 01.2 Intrusive
85
Index AC 01.2 Intrusive
E
Index Earth connection 31
Electrical connection 23, 72
A Electronic position transmitter 56, 59
Accessories (electrical con- 29 EMC 25
nection) Enclosure protection 8, 9, 9, 73, 77
Accessories for assembly 21 End position signalling 58
Actual value - indication on 41 Error - indication on display 39
display EU Declaration of Conformity 83
Actuator controls terminal 9 EWG 56
plan EWG position transmitter 56
Actuator operation at the local 33
controls F
Actuator operation from re- 34 Failure - indication on display 44
mote Fault 61
Actuator terminal plan 9, 10 Fault - indication on display 43
Ambient temperature 8, 9, 72, 77 Features and functions 77
Analogue signals 47 Flange size 10
Applications 5 Frequency range 23
Assembly 16 Function check - indication on 44
Assistant App 11 display
AUMA Assistant App 11 Fuses 66
C H
Cable entries 72 Handwheel 16
Cables 24 Heating system 24
Cable set 29 Hollow shaft 54
Certificates 83 Humidity 72
Coating 78
Colour 78 I
Commissioning 5 Identification 8
Commissioning (indications 39 Indication lights 45
on display) Indications 39
Commission number 8 Indications on display 39
Connecting cable 29 Indicator disc 60
Connecting cables 24 Indicator mark 46
Control 9, 11 Input current 11
Control inputs Potential 24 Input signal 11
Control voltage 11 Input signals Potential 24
Corrective action 61 Inspection certificate 10
Corrosion protection 14, 73, 77 Installation altitude 77
Current consumption 23 Insulation class 9, 71
Current type 9, 23 Intermediate frame 30
Intermediate position indica- 45
D tion via LEDs
Data Matrix code 11 Intermediate positions 52
Declaration of Incorporation 83 Intrusive 11
Device type 10 Inverse operation (0/20 – 4 57
Digital outputs 47 mA)
Direct display via ID 36
Direction of rotation 53, 54
Directives 5
Display (indications) 39
Disposal 70
Double sealed 30
DUO limit switching 52
86
AC 01.2 Intrusive Index
L P
Language in the display 37 Packaging 14
LED end position signalling 58 Parking frame 30
LEDs (indication lights) 45 Password 36
Lifetime 73 Password change 37
Limit switching 50, 54 Password entry 36
Local actuator operation 33 Positioner - indication on dis- 42
Local control 33 play
Local controls 33 Position indicator 46, 60
Local setting 34 Position transmitter 10
Lubrication 70 Position transmitter (EWG) 56
Position transmitter (RWG) 59
M Potentiometer 58
Main menu 35 Power class 9
Mains frequency 9, 9, 71 Power class for switchgear 10
Mains voltage 9, 9, 23, 71 Power factor 9
Maintenance 5, 69, 70 Power supply of electronics 23
Maintenance required - indic- 44 Production, year 10
ation on display Protection on site 23
Manual operation 32, 71 Protective measures 5
Mechanical position indicator 46, 60 Push-to-run operation 33
Menu navigation 34
Motor heater 71 Q
Motor operation 33 Qualification of staff 5
Motor protection 9, 71
Motors 71 R
Motor type 9 Range of application 5
Mounting position 77 Recycling 70
Reference operation 55
N Remote actuator operation 34
Name plate 8 Residual current device 24
Nominal current 9 (RCD)
Nominal power 9 Running indication 46
Non-Intrusive 11 RWG 59
Not ready REMOTE - indica- 43
tion on display
O
Operation 5, 32
Operation commands - indic- 41
ations on display
Order number 8, 9, 10
Out of specification - indica- 43
tion on display
Output contacts 47
Output drive type A 16
Output drive types B 19
Output signals 47
Output signals Potential 24
Output speed 8, 9
Overvoltage category 71, 74
87
Index AC 01.2 Intrusive
S Y
Safety instructions 5 Year of production 10
Safety instructions/warnings 5
Safety measures 24
Safety standards 24
Self-locking 71
Self-retaining 33
Serial number 8, 9, 10
Service 69
Servicing 69
Setpoint - indication on dis- 42
play
Short-circuit protection 23
Signals 47
Signals (analogue) 47
Size 10
Spare parts 79
Standards 5
Status menu 35
Status signals 47
Status signals Potential 24
Stem 54
Stem nut 17
Stem protection tube 21
Storage 14
Supply networks 23
Support 69
Switch check 61
T
Technical data 71
Technical data for switches 73
Temperature protection 9
Terminal plan 23, 72
Test run 53
Torque - indication on display 41
Torque range 8
Torque switching 50
Transport 12
Type (device type) 10
Type designation 8, 9
Type of duty 9, 71
Type of lubricant 8
Type of networks 23
U
User level 36
V
Valve attachment 72
Valve position - indication on 40
display
Valve stem 21
Voltage range 23
W
Wall bracket 29
Warnings - indication on dis- 42
play
Wiring diagram 10, 23
88
AUMA worldwide
Europe AUMA Finland Oy AUMA-LUSA Representative Office, Lda.

FI 02230 Espoo PT 2730-033 Barcarena
AUMA Riester GmbH & Co. KG Tel +358 9 5840 22 Tel +351 211 307 100
[email protected] [email protected]
Location Muellheim www.auma.fi
DE 79373 Muellheim SAUTECH
Tel +49 7631 809 - 0 AUMA France S.A.R.L. RO 011783 Bucuresti
[email protected] FR 95157 Taverny Cedex Tel +40 372 303982
www.auma.com Tel +33 1 39327272 [email protected]
[email protected]
Location Ostfildern-Nellingen www.auma.fr OOO PRIWODY AUMA
DE 73747 Ostfildern RU 141402 Khimki, Moscow region
Tel +49 711 34803 - 0 AUMA ACTUATORS Ltd. Tel +7 495 221 64 28
[email protected] GB Clevedon, North Somerset BS21 6TH [email protected]
Tel +44 1275 871141 www.auma.ru
Service-Center Bayern [email protected]
DE 85386 Eching www.auma.co.uk OOO PRIWODY AUMA
Tel +49 81 65 9017- 0 RU 125362 Moscow
[email protected] D. G. Bellos & Co. O.E. Tel +7 495 787 78 21
GR 13673 Acharnai, Athens [email protected]
Service-Center Köln Tel +30 210 2409485 www.auma.ru
DE 50858 Köln [email protected]
Tel +49 2234 2037 - 900 AUMA Scandinavia AB
[email protected] APIS CENTAR d. o. o. SE 20039 Malmö
HR 10437 Bestovje Tel +46 40 311550
Service Center Magdeburg Tel +385 1 6531 485 [email protected]
DE 39167 Niederndodeleben [email protected] www.auma.se
Tel +49 39204 759 - 0 www.apis-centar.com
[email protected] ELSO-b, s.r.o.
Fabo Kereskedelmi és Szolgáltató Kft. SK 94901 Nitra
AUMA-Armaturenantriebe Ges.m.b.H. HU 8800 Nagykanizsa Tel +421 905/336-926
AT 2512 Tribuswinkel Tel +36 93/324-666 [email protected]
Tel +43 2252 82540 [email protected] www.elsob.sk
[email protected] www.fabo.hu
www.auma.at Auma Endüstri Kontrol Sistemleri Limited
Falkinn HF Sirketi
AUMA BENELUX B.V. B. A. IS 108 Reykjavik TR 06810 Ankara
BE 8800 Roeselare Tel +00354 540 7000 Tel +90 312 217 32 88
Tel +32 51 24 24 80 [email protected] [email protected]
[email protected] www.falkinn.is
www.auma.nl AUMA Technology Automations Ltd
AUMA ITALIANA S.r.l. a socio unico UA 02099 Kiev
ProStream Group Ltd. IT 20023 Cerro Maggiore (MI) Tel +38 044 586-53-03
BG 1632 Sofia Tel +39 0331 51351 [email protected]
Tel +359 2 9179-337 [email protected]
[email protected] www.auma.it Africa
www.prostream.bg
AUMA BENELUX B.V. Solution Technique Contrôle Commande
OOO “Dunkan-Privod” LU Leiden (NL) DZ Bir Mourad Rais, Algiers
BY 220004 Minsk Tel +31 71 581 40 40 Tel +213 21 56 42 09/18
Tel +375 29 6945574 [email protected] [email protected]
[email protected]
www.zatvor.by NB Engineering Services A.T.E.C.
MT ZBR 08 Zabbar EG Cairo
AUMA (Schweiz) AG Tel + 356 2169 2647 Tel +20 2 23599680 - 23590861
CH 8965 Berikon [email protected] [email protected]
Tel +41 566 400945
[email protected] AUMA BENELUX B.V. SAMIREG
NL 2314 XT Leiden MA 203000 Casablanca
AUMA Servopohony spol. s.r.o. Tel +31 71 581 40 40 Tel +212 5 22 40 09 65
CZ 250 01 Brandýs n.L.-St.Boleslav [email protected] [email protected]
Tel +420 326 396 993 www.auma.nl
[email protected] MANZ INCORPORATED LTD.
www.auma.cz SIGUM A. S. NG Port Harcourt
NO 1338 Sandvika Tel +234-84-462741
IBEROPLAN S.A. Tel +47 67572600 [email protected]
ES 28027 Madrid [email protected] www.manzincorporated.com
Tel +34 91 3717130
[email protected] AUMA Polska Sp. z o.o. AUMA South Africa (Pty) Ltd.
PL 41-219 Sosnowiec ZA 1560 Springs
Tel +48 32 783 52 00 Tel +27 11 3632880
www.auma.com.pl
89
AUMA worldwide
America AUMA Actuators (China) Co., Ltd. FLOWTORK TECHNOLOGIES

CN 215499 Taicang CORPORATION
AUMA Argentina Rep.Office Tel +86 512 3302 6900 PH 1550 Mandaluyong City
AR Buenos Aires [email protected] Tel +63 2 532 4058
Tel +54 11 4737 9026 www.auma-china.com [email protected]
[email protected]
PERFECT CONTROLS Ltd. M & C Group of Companies
AUMA Automação do Brazil ltda. HK Tsuen Wan, Kowloon PK 54000 Cavalry Ground, Lahore Cantt
BR Sao Paulo Tel +852 2493 7726 Tel +92 42 3665 0542, +92 42 3668 0118
Tel +55 11 4612-3477 [email protected] [email protected]
[email protected] www.mcss.com.pk
PT. Carakamas Inti Alam
TROY-ONTOR Inc. ID 11460 Jakarta Petrogulf W.L.L
CA L4N 8X1 Barrie, Ontario Tel +62 215607952-55 QA Doha
Tel +1 705 721-8246 [email protected] Tel +974 44350151
AUMA INDIA PRIVATE LIMITED.
AUMA Chile Representative Office IN 560 058 Bangalore AUMA Saudi Arabia Support Office
CL 7870163 Santiago Tel +91 80 2839 4656 SA 31952 Al Khobar
Tel +56 2 2821 4108 [email protected] Tel + 966 5 5359 6025
[email protected] www.auma.co.in [email protected]
B & C Biosciences Ltda. ITG - Iranians Torque Generator AUMA ACTUATORS (Singapore) Pte Ltd.
CO Bogotá D.C. IR 13998-34411 Teheran SG 569551 Singapore
Tel +57 1 349 0475 +982144545654 Tel +65 6 4818750
[email protected] [email protected] [email protected]
www.bycenlinea.com www.auma.com.sg
Trans-Jordan Electro Mechanical Supplies
AUMA Región Andina & Centroamérica JO 11133 Amman NETWORK ENGINEERING
EC Quito Tel +962 - 6 - 5332020 SY Homs
Tel +593 2 245 4614 [email protected] +963 31 231 571
www.auma.com AUMA JAPAN Co., Ltd.
JP 211-0016 Kawasaki-shi, Kanagawa Sunny Valves and Intertrade Corp. Ltd.
Corsusa International S.A.C. Tel +81-(0)44-863-8371 TH 10120 Yannawa, Bangkok
PE Miraflores - Lima [email protected] Tel +66 2 2400656
Tel +511444-1200 / 0044 / 2321 www.auma.co.jp [email protected]
[email protected] www.sunnyvalves.co.th
www.corsusa.com DW Controls Co., Ltd.
KR 153-702 Gasan-dong, GeumChun-Gu,, Top Advance Enterprises Ltd.
Control Technologies Limited Seoul TW Jhonghe City, Taipei Hsien (235)
TT Marabella, Trinidad, W.I. Tel +82 2 2624 3400 Tel +886 2 2225 1718
Tel + 1 868 658 1744/5011 [email protected] [email protected]
www.ctltech.com www.actuatorbank.com www.auma-taiwan.com.tw
AUMA ACTUATORS INC. Al-Arfaj Engineering Co WLL AUMA Vietnam Hanoi RO

US PA 15317 Canonsburg KW 22004 Salmiyah VN Hanoi
Tel +1 724-743-2862 Tel +965-24817448 +84 4 37822115
[email protected] [email protected] [email protected]
www.auma-usa.com www.arfajengg.com
Australia
Suplibarca TOO “Armaturny Center”
VE Maracaibo, Estado, Zulia KZ 060005 Atyrau BARRON GJM Pty. Ltd.
Tel +58 261 7 555 667 Tel +7 7122 454 602 AU NSW 1570 Artarmon
[email protected] [email protected] Tel +61 2 8437 4300
[email protected]
Asia Network Engineering www.barron.com.au
LB 4501 7401 JBEIL, Beirut
AUMA Actuators UAE Support Office Tel +961 9 944080
AE 287 Abu Dhabi [email protected]
Tel +971 26338688 www.networkenglb.com
[email protected]
AUMA Malaysia Office
AUMA Actuators Middle East MY 70300 Seremban, Negeri Sembilan
BH 152 68 Salmabad Tel +606 633 1988
Tel +97 3 17896585 [email protected]
[email protected]
Mustafa Sultan Science & Industry Co LLC
Mikuni (B) Sdn. Bhd. OM Ruwi
BN KA1189 Kuala Belait Tel +968 24 636036
Tel + 673 3331269 / 3331272 [email protected]
[email protected]
90
AUMA worldwide
91
AUMA Riester GmbH & Co. KG
P.O. Box 1362
DE 79373 Muellheim
Tel +49 7631 809 - 0
Fax +49 7631 809 - 1250
[email protected]
www.auma.com
Y004.751/003/en/1.18
For detailed information on AUMA products, refer to the Internet: www.auma.com

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Multi-turn actuators

Operation instructions Assembly, operation, commissioning

Read operation instructions first.

Purpose of the document:

Table of contents Page

5.2.3. Terminal compartment : close 28

9.7. Switch compartment: close 55

Operation Prerequisites for safe and smooth operation:

The following applications are not permitted, e.g.:

Ambient temperature Tripping temperature Maximum

● The connector may only be connected or disconnected when not live.

The following warnings draw special attention to safety-relevant procedures in these

Indicates an imminently hazardous situation with a high level of risk. Failure

Indicates a potentially hazardous situation with a medium level of risk. Failure

Indicates a potentially hazardous situation with a low level of risk. Failure to

Potentially hazardous situation. Failure to observe this warning may result in

Arrangement and typographic structure of the warnings

Type of hazard and respective source!

Safety alert symbol warns of a potential personal injury hazard.

The following references and symbols are used in these instructions:

Symbol for CLOSED (valve closed)

[1] Actuator name plate

Actuator name plate

(= manufacturer logo); (= CE mark)

Actuator controls name plate

[1] Type designation

Motor name plate

(= manufacturer logo); (= CE mark)

Descriptions referring to name plate indications

1. Type and size of actuator

Actuator serial number Table 1:

Actuator terminal plan Position 9 after TPA: Position transmitter version

For further Service & Support, software/apps/... refer to www.auma.com.

Multi-turn actuator Definition in compliance with EN 15714-2/EN ISO 5210:

3. Transport, storage and packaging

Figure 7: Example: Lifting the actuator

1) Refer to motor name plate

1) Refer to motor name plate

1) Refer to motor name plate

Danger of corrosion due to inappropriate storage!

Damage on display caused by temperatures below permissible level!

4.1. Mounting position

4.2. Handwheel fitting

1. If required, fit spacer [1] on input shaft [2].

4.3. Multi-turn actuator: mount to valve/gearbox

Danger of corrosion due to damage to paint finish and condensation!

4.3.1. Output drive type A

Figure 9: Design of output drive type A

[1] Output mounting flange

4.3.1.1. Stem nut: finish machining

[1] Stem nut

1. Remove spigot ring [3] from output drive.

4. Drill and bore stem nut [1] and cut thread.

Figure 11: Assembly of output drive type A

[1] Valve stem

10. Fasten screws [3] crosswise with a torque according to table.

[1] Flange multi-turn actuator (e.g. F07)

Information Spigot at valve flanges should be loose fit.

4.3.2.1. Multi-turn actuator with output drive types B: mount to valve/gearbox