ZHENTAI NON WOVEN MACHINERY COMPANY ZT-360 NEEDLE PUNCHING PRODUCTION LINE

ZT-360NEEDLE PUNCHING LINE

CHANGSHU ZHENTAI NON -WOVEN MACHINERY CO. LTD.

（TEL）:+86 512-52586739

(FAX) :+86 512-52586627

（EMAIL）:[email protected]
 ZHENTAI NON WOVEN MACHINERY COMPANY ZT-360 NEEDLE PUNCHING PRODUCTION LINE

1. Technical process

Bale opener1 bale opener2

Pre opener

Blender

Main opener

Reserve box with opening roll

Semi pneumatic and vibration Feeder

Belt weighing

Carder

Cross Lapper

Batt feeder

Pre needle loom(high speed)

Upstroke loom (high speed)

Downstroke loom ( high speed)

Upstroke loom (high speed)

Downstroke loom(high speed)

Upstroke loom (high speed)

Downstroke loom(high speed)

3 roller calender

Winder with cutter

 ZHENTAI NON WOVEN MACHINERY COMPANY ZT-360 NEEDLE PUNCHING PRODUCTION LINE

II Main specifications and technical characteristics of each unit machine

1. Bale opener ZTKB-120 2 sets

1.1 the function of this machine is opening the bale ，dosing and weighing

of the distributed fibers by electronic weighing system, then

discharging the fibers onto conveyer evenly as programme controlling.

1.2 working width: 1200mm

1.3 conveying lattice length: 2500mm

1.4 electronic weighing

1.5weighing hopper is made by good-quality aluminum plate.

1.6 power: feeding 1.1kw, spiked lattice 1.5kw, beater roll 1.1kwx2,

total power 4.8kw

 ZHENTAI NON WOVEN MACHINERY COMPANY ZT-360 NEEDLE PUNCHING PRODUCTION LINE

2. ZTKS-130 Pre opener 1set

2.1 the function of this machine is pre-opening the fibers, then feeding it

to the next process through fan.

2.2 Technical data :

Working width 1300mm

Opening method: pin set on plate

Capacity： 400kg/hr conveying speed: <10m/m

Diameter of opening roller with pin plate： 400mm

 ZHENTAI NON WOVEN MACHINERY COMPANY ZT-360 NEEDLE PUNCHING PRODUCTION LINE

3.3 Structure

1） Framework is by cast integrated wall plate which is processed

by tempering and qualitative treatment， It is very stable.

2） Feeding lattice is anti-slip leather lattice and width

1180mm,conveyor circumference 9800mm。

3) Strong Z-magnets are equipped at the exit of transferring fan

Feeding rollers are 75mm ∮ steel groove rollers, upper roller and

downside roller with surface groove , upper roller pressed by

spring.roller and inputting lattice controlled by 0.75kw motor directly

rely on 80/60:1 worm wheel

The opening roller is 400mm∮ seamless steel tube matched with pin

plates and dynamic balance calibrated

Installed power： 9.2KW

Opening roller 5.5kw, feeding roller 1.5kw, fan 2.2kw

 ZHENTAI NON WOVEN MACHINERY COMPANY ZT-360 NEEDLE PUNCHING PRODUCTION LINE

3. ZTHM-200 Blending machine 1set

3.1 The function of this machine is uniform mix various fibers that have

been coarse opened. Its principle is that materials, which have initially

opened, enter into whirlwind head on the top of blending machine

through transport pipe with certain pressure and speed wind. And bedded

material reserve in the blender, inclined spiked lattice vertically grab raw

material to enter into hopper, so as to mix different kinds of fibers，。

3.2 Working width: 2000mm

3.3 Many parts of the machine are photoelectric control, so as to

control material level of storage fibers and ensure fibers mixed

completely and evenly.

 ZHENTAI NON WOVEN MACHINERY COMPANY ZT-360 NEEDLE PUNCHING PRODUCTION LINE

3.4 Fiber in continuity automatic alarm is installed

3.5 Beater roll is made by 273x7 seamless steel pipe, with surface

plating treatment, roll surface fixed with plated folding even board,

anti-twist device is installed on both sides of beater roll.

3.6 The blender plate is by hot galvanized plate. The inside wall is
smooth.
3.7 Spiked lattice adopts pvc with nail rod

3.8 Installed power 5.5kw

Spiked lattice 2.2kw, feeding 1.1kw, beater roll 1.1kwx2,

4. ZTKS-130 Main opener 1set

 ZHENTAI NON WOVEN MACHINERY COMPANY ZT-360 NEEDLE PUNCHING PRODUCTION LINE

4.1 The function of this machine is fine opening and mixing of pre opened

fiber and then feed to next process by fan.

4.2 Technical data :

Working width 1300mm

Opening method: carding wire

Capacity： 400kg/hr conveying speed: <10m/m

Diameter of opening roller with pin plate： 400mm

4.3Structure

1)Framework is by cast integrated wall plate which is processed by

tempering and qualitative treatment

2)Feeding lattice is anti-slip leather lattice and width

1180mm,conveyor circumference 2800mm。 Upper pressing roller is

equipped.

3） Pins set on aluminum board

 ZHENTAI NON WOVEN MACHINERY COMPANY ZT-360 NEEDLE PUNCHING PRODUCTION LINE

4) Strong Z-magnets are equipped at the exit of transferring fan

5) Feeding rollers are 75mm ∮ steel groove rollers, upper roller and

downside roller with surface groove , upper roller pressed by

spring.roller and inputting lattice controlled by 0.75kw motor directly

rely on70/60:1 worm wheel.

6)The opening roller is 400mm∮ seamless steel tube matched with

pin plates and dynamic balance calibrated

Controlling box is installed on the side plate of feeding lattice, feeding

lattice and rollers are controlled by photo electricity

Installed power： 8.45KW

Opening roller 5.5kw, feeding roller 0.75kw, fan 2.2kw

5. Metal detector and separator 1set

5.1 The metal detector and separator is installed on the ducting

from opener to the card feeder. It can automatically detect the metals
ZHENTAI NON WOVEN MACHINERY COMPANY ZT-360 NEEDLE PUNCHING PRODUCTION LINE

mixed in the flowing fiber and remove it automatically and correctly.

Raw materials usually contain metal impurities such as iron wire,

screws, and steel wire rings. When these impurities pass through the

metal detector, detection sensor will induct it and send the signal to

controlling system, then the diverter will eliminate it.

Product features:

● High sensitivity detection ability for metal and iron mixed in

the material;

● The efficient exhaust mechanism ensures the minimum

operation response time and the short installation distance;

● Simple installation, long-term stable work;

5.2 Technical parameters

Working voltage: AC220V

Metal detection sensitivity: can detect iron balls with a diameter

bigger than 3mm,

Response time: less than 100ms

Sensitivity level: 1~99% Signal output: relay output, contact

capacity 5A,250V~

Communication interface: RS485 Modbus protocol

Operating temperature: -40°C~70°C

Working humidity: ≤95%RH (no condensation)

ZHENTAI NON WOVEN MACHINERY COMPANY ZT-360 NEEDLE PUNCHING PRODUCTION LINE

6. ZTMD-125 Reserve box 1 set

6.1 Working width: 1250mm

6.2 the function of this machine is reopening the fiber evenly and

transfer to the next process

6.3 beater roller is made of seamless steel pipe which is equipped with
 ZHENTAI NON WOVEN MACHINERY COMPANY ZT-360 NEEDLE PUNCHING PRODUCTION LINE

caring nail plate. Calibrating dynamic balancing.

6.4 feeding is controlled by photoelectric of feeding machine.

6.5 Power: feeding 1.5kw, beater 4kw, blower 2.2kw, total

power:7.7kw

7． ZTGM-220 Semi pneumatic and vibration feeder

7.1The function of this machine is re-opening of opened and

blended fiber to form even batt, then feeding it to next process.

7.2 working width: 2200mm

7.3 capacity: 400kg/hr

7.4 Photoelectric controlling, the vibration plate is

adjusted to control the feeing amount.

7.5 Upper and downside chamber, upper fiber is

controlled pneumatically.
 ZHENTAI NON WOVEN MACHINERY COMPANY ZT-360 NEEDLE PUNCHING PRODUCTION LINE

7.6 Power: feeding 0.75kw,vibration 1.1kw, beater 4kw,

conveying lattice 0.75kw, total power 6.6kw

7.ZTPD-250 Auto leveler (belt weighing) 1set

3.7.1 machine width：3000mm，output speed <10m/m,

3.7.2 This belt weighing system adopts four fulcrum points whole

weighing method, 4 sensors(50kg) are spreaded on 4 points, sensor

brand is confirmed by buyer

3.7.3 Belt type of feeding ensures fiber feeding to carding machine

at fixed quantity.

3.7.4 Both tolerance+/- is displayed on HMI

3.7.5 The HMI has got a standard trend diagram of the production

rate in kg/hr and feed roller speed.

3.7.6 Automatic and manual change-over switch. In case of any

problems with the weighing cells, manual modus must be foreseen, to

run the weighing belt without regulation on a set speed.

3.7.7 the weighing belt is completely protected against the passage

of operators during maintenance of the card.

3.7.3 Power：servo motor 0.75kw

 ZHENTAI NON WOVEN MACHINERY COMPANY ZT-360 NEEDLE PUNCHING PRODUCTION LINE

8.ZTSL-250-II high capacity Carding Machine 1set

8.1 the function of this machine is to carding the fiber which come from

vibration feeder and process carded web into cross lapper

8.2 Technical data

Working width 2500mm

Output capacity: 400kg/hr/set (based on 3D fiber)

Installed power: 58.8kw

8.3 structure

1） main cylinder diameter:1230mm.

breast cylinder dia:635mm

upper doffer diameter: 500mm,

down doofer diameter: 635mm,

licker roller diameter: 412mm,

working roller diameter: 177mm,

stripper roller diameter: 98mm

2) all cylinders, doffer, working roll and stripper roll are tempered and

finely processed.
 ZHENTAI NON WOVEN MACHINERY COMPANY ZT-360 NEEDLE PUNCHING PRODUCTION LINE

3）cylinder and doffer adopt steel parts with internal reinforcing rings,

other rollers are made of seamless steel pipes

4)each roller cylindricity is less than 0.03mm to ensure the dynamic and

static balance.

5）feeding is equipped with metal proof protection device

6）under screen is made of stainless steel

7)main bearing is by Timken , carding wire is by Geron

8)Furnished with pneumatic safety shield

9）working roll and stripper roll adopt locking sleeve bearing, the bearing

can be lubricated, shaft sleeve for fluttering proof device.

10）suction side fan is installed , that will draw away the flying fiber from

doffer and working roller shaft side. Free of cleaning. This model is

specially designed for great range of fibers, which create less air pressure

to make web more even.

11)all transmission is by inverter with integrated gear reducer，machine

is fixed onto the track on the ground for easy installation and maintenance。

12）total Power : 58.8kw

Feeding 2.2kw, breast cylinder 7.5kw, transfer roll 4kw, main breast 18.5kw,

working roll 1.5kwx2, doffer 2.2kw x 2, random 1.5kwx2, stripper 1.5kwx2,

outputting lattice 1.1kwx2, suction side 11kw

 ZHENTAI NON WOVEN MACHINERY COMPANY ZT-360 NEEDLE PUNCHING PRODUCTION LINE

9. ZTPW-I-400mm (270/400) cross lapper 1set

9.1 the function of this machine is folding evenly and lapping the fiber

webs into desired width and thickness ready for next procedure

9.2 technical data

Inputting width/outputting width: 2700/4000

Cross lapping speed: 20-40m/min adjustable

Installed power:15.1w

9.3 structure

1）Framework is new type of folding plate structure, it has enough stability

and strength

2)cross lapping is with subsection independent inverter controlling system

to keep even web

3)reciprocation controlling signal is by proximity switch

4)The height of bottom lattice is adjustable electrically , adjustable

900mm

5）inputting is by anti-static leather lattice and outputting is by good

quality plastic lattice

 ZHENTAI NON WOVEN MACHINERY COMPANY ZT-360 NEEDLE PUNCHING PRODUCTION LINE

6) all drive is by inverter and all are whole-body gear reducer

7） slanting lattice 2.2kw, ring lattice 2.2kw, to and fro 5.5kw, bottom

lattice 2.2kw, lifting 1.5kwx2

10.ZTJL-390 batt feeder 1set

10.1function of this machine is feeding the cross lapped batt to the pre

needle loom

10.2technical data

Working width: 3900mm

Installed Power: 2.2kw

 ZHENTAI NON WOVEN MACHINERY COMPANY ZT-360 NEEDLE PUNCHING PRODUCTION LINE

10.3 structure

1) Feeding lattice is anti-slipper anti-static leather lattice

2）feeding roller is made by 159X18seamless pipe which is processed by

fine turning, fine grinding and electroplating

3）whole framework is movable for easy cleaning and maintenance

4)space between upper roller and down roller is adjustable, there are ring-

type nylon guide rings in slot, distance between feeding roller squeezing

point and first row needle is 150mm

5） The” V” type feeding lattice and feeding roller can make sure it is easy

to transport the fiber web and won’t cause web aggregation and damage

uniformity of fiber web.

6 ） Feeding lattice and feeding roller are controlled by separate

transmission and inverter frequency

 ZHENTAI NON WOVEN MACHINERY COMPANY ZT-360 NEEDLE PUNCHING PRODUCTION LINE

11.ZTGY-390 high speed pre needle loom 1set

11.1 Technical data

Working width: 3900mm

Needle density: 4000s/m,

Stroke length: 50mm

Stroke frequency: 900rpm

Power: 26.5kw

11.2 structure

1） single shaft and single needle plate design

2) Framework is welded by high quality carbon steel which is tempered ,

sanding blasted to ensure high strength and stability。 Upper and lower

girders are precisely machined.

 ZHENTAI NON WOVEN MACHINERY COMPANY ZT-360 NEEDLE PUNCHING PRODUCTION LINE

3 ） the movable beam is welded after bending with high quality

manganese steel plate, then are precisely machined with tempering

qualitative process

4）Eccentric bearing is by German brand INNA

5)main shaft materials is 42CrMo with precise finishing process

6）Push rods material is by 38CrMoAl with multi tempering finishing and

nitride surface

7)needle beam is electrically lifted by 7-postions jacks and stripper plate

is turbo electrically lifted by 4-positions jacks , needle depth is displayed,

air bag locking needle plate，

8） needle board is made by light and high-strength Magnesium alloy

material and cast pu layer on the surface ,needle holes are processed by

computer typesetting numerical controlling machine, diameter of needle

hole is ∮1.83mm

9)bedding plate and stripper plate are made of 12mm thick steel sheet

with hard-chrome plated after qualitative treatment, needle holes sand

blasting and surface find grinding.

10) 9outputting roller is by 203x10 seamless steel pipe , which is fine

machined and ground, then downside roller is covered by rubber and

upper roller is hard chrome plated. Upper pressing roller lifting is

controlled by air cylinder. Strong magnet is installed on outputting Main

motor, inputting and outputting are governed by separate inverter

 ZHENTAI NON WOVEN MACHINERY COMPANY ZT-360 NEEDLE PUNCHING PRODUCTION LINE

11）Power: main machine 22kw, transmission 1.5kw, lifting 1.5kwx2

12 ZTGZ-380 high speed main needle looms: 6sets

（3 upstroke and 3 down stroke）

 ZHENTAI NON WOVEN MACHINERY COMPANY ZT-360 NEEDLE PUNCHING PRODUCTION LINE

12.1 Technical data

Working width: 3800mm

Needle density: 8000s/m,

Stroke length: 40mm/30mm

Stroke frequency: 1000rp

Power: 26.5kw

12.2 structure

1） single shaft and single needle plate design

2) Framework is welded by high quality carbon steel which is tempered ,

sanding blasted to ensure high strength and stability。 Upper and lower

girders are precisely machined.

3 ） the movable beam is welded after bending with high quality

manganese steel plate, then are precisely machined with tempering

 ZHENTAI NON WOVEN MACHINERY COMPANY ZT-360 NEEDLE PUNCHING PRODUCTION LINE

qualitative process

4）Eccentric bearing is by German brand INNA

5)main shaft materials is 42CrMo with precise finishing process

6）Push rods material is by 38CrMoAl with multi tempering finishing and

nitride surface

7)needle beam is electrically lifte by 7-postions jacks and stripper plate is

turbo electrically lifted by 4-positions jacks , needle depth is displayed, air

bag locking needle plate

8） needle board is made by light and high-strength Magnesium alloy

material and cast pu layer on the surface ,needle holes are processed by

computer typesetting numerical controlling machine, diameter of needle

hole is ∮1.83mm

9)bedding plate and stripper plate are made of 12mm thick steel sheet

with hard-chrome plated after qualitative treatment, needle holes sand

blasting and surface find grinding.

10)9) outputting roller is by 203x10 seamless steel pipe , which is fine

machined and ground, then downside roller is covered by rubber and

upper roller is hard chrome plated. Upper pressing roller lifting is

controlled by air cylinder. Strong magnet is installed on outputting Main

motor, inputting and outputting are governed by separate inverter.

Power: main machine 22kw, transmission 1.5kw, lifting 1.5kwx2

 ZHENTAI NON WOVEN MACHINERY COMPANY ZT-360 NEEDLE PUNCHING PRODUCTION LINE

13.ZTYG-380 hot calendar machine 1set

13.1 Technical data

Working width: 3800mm

Roller diameter 420mm

Surface temperature: max 250(adjustable)

Heating power: 81kw

Driving power: 5.5kw

13.2 structure

1）framework is by high-quality steel plate

2）three rollers with thermal-oil heated inside

3) roller diameter:420mm. wall thickness 40mm, roller surface hardness:

HRC60

4) temperature range: 0-250 degree, difference between left and right is

2 degree

5)material of roller is by alloy steel with modulation, welding, back fire,

fine turning, grinding, fine grinding and chrome plate0.1mm

 ZHENTAI NON WOVEN MACHINERY COMPANY ZT-360 NEEDLE PUNCHING PRODUCTION LINE

6）controllable silicon temperature controller, each roller temperature is

independent controlled

15. ZT-380 Winder with cutter 1set

15.1 It is used for non woven felt edge-cutting, counting, slitting and

winding

15.2 technical data

Working width: 3800mm

Power: 3kw

15.3structure

1)electronic counting ,4sets of longitudinal section knives,

2)winding roller is by seamless steel pipe and knurled and electroplated

 ZHENTAI NON WOVEN MACHINERY COMPANY ZT-360 NEEDLE PUNCHING PRODUCTION LINE

3）controlled by independent inverter

4）Electronic counting system, automatic ring alarm for cutting off

16. ZTBK-60 side opener 1set

16.1 working width: 600mm

16.2 lickering roller diameter: 400mm

16.3 the lower roller adopts high-quality piano spring plate

16.4 power: main machine 11kw, feeding 2.2kw, fan 2.2kw, total power:

1.7kw： 14.7kw
 ZHENTAI NON WOVEN MACHINERY COMPANY ZT-360 NEEDLE PUNCHING PRODUCTION LINE

17. ELECTRICITY CONTROLLING 1set

17.1 Main cabinet is by standard vertical type, separate from operation

cabinet to prevent from dust.

17.2 whole line is controlled independently or connectedly

17.3 whole line is controlled by PLC and touch screen.

17.4 all technological parameters can be stored and called.

17.5 Motors: siemens beid or high quality of Chinese motors

Inverter: innovance PLC and touch screen: Mitsubishi

BEARING: For needle punching machine, eccentric bearing is INNA

GERMANY, Other bearings are textile bearing FK.

Ⅲ 设备明细及价格（ MACHINE LIST AND PRICE)

NO. MACHINE AND TYPE NO Q'TY PRICE( Usd)
1 ZTKB-120 BALE OPENER 2 28000
2 ZTKS-130 PRE OPENER 1 8500
3 ZTHM-200 BLENDER 1 29000
4 ZTKS-130 MAIN OPENER 1 8500
5 Metal detector and separator 1 15000
6 ZTGM-220-II FEEDING MACHINE 1 29000
7 ZTPD-250 weighing belt 1 19000
8 ZTSL-250-II CARDING MACHINE 1 150000
9 ZTPW-410 CROSS LAPPER 1 46000
10 ZTJL-400 BATT FEEDER 1 12000
11 ZTYC-400 PRE LOOM 1 68000
12 ZTGX-390 HIGH SPEED UPSTROKE 3 198000
13 ZTGS-390 HIGH SPEED DOWNSTROKE 3 198000
14 ZTYG-390 CALENDER MACHINE 1 58000
15 ZTCJ-380 WINDER WITH CUTTER 1 12000
16 ZTBK-60 SIDE OPENER 1 8000
FIBER RECYCLING AND DUST
17 1 2500
COLLECTION BAG
18 ELECTRICAL CONTROLLING SYSTEM 1

TOTAL: USD877800 FOB SHANGHAI