VCD ROUND DAMPER WITH BENDING ROLL

VCD-1.5RF

Drawing

Thickness: 0.7-1.5mm
Width: 100-400mm
Working Flow (For Reference)

Note: Three size of hole can change automatically by BLC system.

Technical details:
1 Material thickness 0.7-1.5mm
2 Raw material G.I
3 Raw material width 100-400mm
3 Yield Strength 235Mpa
4 Leveling machine Stations 7rollers
3 up/4 down
5 Material for the rollers Gcr15 steel with harden and chrome plate treatment, the
surface of the rollers will be mirror polished
6 Material for the station 18mm thickness wall type
7 Line speed 0-3m/min (including punching and cutting time)
8 Main motor power 5.5KW
9 Punching method Hydraulic punching
10 Hydraulic punching station 3KW
power
11 Voltage 380V/50HZ/3PH
12 Type of transmission 1.2 inch single chain with gears
13 Length of the line 6 meters(Include the received table)
14 Power capacity About 10 KW
15 Container One 20 GP
COMPONENTS DETAILS:
1) 3T Electric De-coiler
1. Maximum capacity: 3 tons
2. Maximum width: 500mm
3. Inner diameter: 470-530mm
4. Maximum outer diameter: 500mm
5. Way of expansion: Manual
6. Way of de-coiling: Electric

2) Leveling machine (with punching and cutting)

1. Stands: there are 7 stands, 3 stands up and 4 stands down
2. Motor power: 3 KW
3. Speed:0-3m/min

3) Hydraulic punching system

1. This system is on the end of the leveling machine and it controlled by PLC system
2. Hydraulic punching mold: 1 set with 3 different hole size(13mm/16mm/24mm) Changed by
pneumatic cylinder
3. Meatrial of the punch die: Cr12Mov
4. Hydraulic punching station:3KW (share the same station with hydraulic cutting)

4） Hydraulic cutting system

1. This system is after the hydraulic punching system and it controlled by PLC system

2. Cutting mold: Cr12Mov

3. Hydraulic station power:3KW (share the same station with hydraulic punching system)

Packing details
No Name Quantity
1 3 tons Electric de-coiler 1 set
2 Material leveling machine 1 set
3 Hydraulic punching system 1 set (With 3 different hole size)
4 Hydraulic cutting system 1 set
5 Hydraulic station 1 set
6 PLC control cabinet 1 set
7 Tools and spare parts 1 set
 ROLL FORMING MACHINE
MODEL: SD2-1.2
1. Drawing

Feeding width:
Raw material: GI M.S
Thickness:0.6-1.5mm
Mini length: 100mm
2. Roll forming line consisting of:
⚫ Roll forming machine
⚫ Receive table

3. Roll forming line Work flow

Sheet In----- Guiding----- Roll forming machine ----- Receive table

 4. Technical parameters of each parts
⚫ Roll forming machine
There is a Control box on the main machine. You can push the button to start or stop the
machine. Also you can change the speed on it.

Add the cover on the gear side

Make the handle more longer than before
No Name Parameters
1 Material thickness 0.6-1.2mm
2 Raw material Mild steel GI
3 Yield Strength 235Mpa
4 Forming Stations 8 stations
5 Material for the rollers Gcr 15 steel with harden and chrome plate
treatment
6 Material for the station The side plate is use 18mm A3 steel
7 Shafts Diameter: 60mm material: Cr 40 with hardened
treatment.
8 Main motor power 5.5KW (Hardened reducer)
9 Voltage 380V/50HZ/3PH
10 Way of control By PLC
11 Tolerance Total Length: 3m±1mm
 12 Type of transmission Gear with 1.2inch Chain
13 Length of the machine 4 meters
14 Spacer The spacers will be electroplating treatment
15 Base 250 H Steel
16 Baseboard 250 H Steel
17 Bearing HRB

⚫ Receive table

No Name Parameters
1 Length 2.5 meters
2 Quantity 2sets
3 Way of receive Manual
4 Way of support Rollers
5 Structure Steel welding with Rollers

5. Parameters of line and electric parts

Whole line parameters
No Name Parameters
1 The whole line size About 8 meters*2meters*1meters
(Working) (This dimension is including the received table)
2 Weight 2.5 Tons
3 The whole line power About 6KW
3 The whole line control BY Control Box
4 Container One 20GP container

6. Packing list
No Name Quantity
1 Roll forming machine 1 set
2 Receive table 2 sets
3 Tools & Operation Manual &Diagrams 1 set
 VOLUME CONTROL DAMPER FRAME (VCD FRAME)
INTEGRATED DESIGN
MODEL: VCD-IF170

CONTAIN

1 – Work piece diagram

2 – Machine Layout
3 – Technical Specification
4 – Machine and work piece photos
5 – Two hole can change by BLC system

WORK PROFILE DIAGRAM

Material: G.I
Thickness: G.I 0.9-1.5 mm
Raw Material width: 228 – 231 mm
MACHINE LAYOUT

TECHNICAL SPECIFICATION

1. EQUIPMENT TECHNIQUE REQUIREMENT :

1.1. Equipment floor space: 23×3.0×2.5(L×W×H)meter

1.1.2 Equipment feeding material the orientation:the left side enters and
right leave
1.1.3 Voltage: 380V, 50Hz, and 3phase
1.1.4 hydraulic oil: NO.46#
1.1.5 Gear oil: 18# Hypoid gear oil

2. EQUIPMENT MAIN TECHNICAL PARAMETERS

2.1 Raw material width:around 231 mm

2.2 material thickness:1.0~1.6mm
2.3 Material:galvanized sheet:1.0~1.6mm
2.4 Production speed: around 6M/min
2.4 Production length:≥4000mm
2.5 Equipment total installed capacity:around 25KW
PARAMETERS OF MAIN EQUIPMENT

Item Machine Name Explain Quantity Motor(KW)

1 De-coiler 1 Set 3
Servo Feeding 1 Set 1.8
2 Punching Sytem Punching - 1 The Middle of punching flanging part 1 Set
5.5
Punching - 2 Punching head of the flanging part 1 Set
3 Main Roll Forming Machine 1 Set 11
4 Hydraulic Cutting System 1 Set 5.5

3.1 DE-COILER

Material width:≤250 mm;material thickness≤2.0mm; Inner diameter:ф480-520 mm;

Outer diameter:φ1200mm; Max.Load capacity:≤2T

3.2 SERVO FEEDING SYSTEM (BNC-30)

BNC-30 Technical parameters:

The feed shaft diameter:φ60mm
Measuring diameter of shaft:φ60mm
Maximum feed plate of width:≤300mm
Maximum feed plate of thickness:≤3.5mm
Maximum feed speed: ≤40m/min.
Feeding and blanking step length tolerance:±0.20mm,
Feed products overall length tolerance:±0.25mm,
Servo motor power/brand:1.8KW/ Japan Yaskawa.
Transmission:Synchronous wheel / gear
Length measuring encoder:ROUNDSS 2500P

3.3 NOTCHING, PUNCHING HOLE AND CUTTING

Structure: hydraulic punching structure, the welded steel frame, has good
inflexibility
 First notching dies:2 sets After forming notching dies:2 sets
First punching die:1 set After forming cutting die:1set

3.4 MAIN ROLLFORMING MACHINE

Forming steps:16 group
Forming profile channel
Forming framework: use the wall type side plate, gear drive.
Side wall thickness:35mm
Max material width:≤231mm
Min material thickness:1.6mm
The roll shaft diameter:φ48 mm
Roller material: Cr12MoV.
the quenching hardness: HRC58-62°
Use of double bearing design, bearing type 6208
The main drive motor uses 11kw frequency conversion motor.

3.5 CUTTING SYSTEM

a. Modality: Hydraulic cutting system
b. Design feature: Cutting machine designed to be after roll forming, the cutting
length and number of pcs canbe set by using PLC.

3.6 RUN-OUT TABLE

Framework:platform type,without power

3.7 ELECTRICAL CONTROL SYSTEM

3.7.1 the whole line adopts PLC control, LCD touch screen display, man-machine
interface. Interaction between workers and PLC.
The operator can do theprogram setting of the PLC, modify the control parameters and
monitor the control process of the production line and the running state real-time
monitoring equipment, operation parameters and fault indication.
The length of the work piece digital setting, the length of the work piece can be adjusted.
3.7.2 MODE OF OPERATION: MANUAL / AUTOMATIC.

In manual mode, automatic switching function should be in the manual mode,

The machine will be in stand-alone operation for testing and repairing work.
In automatic mode, all production and operation, the start up sequence; along with the
emergency stop button, easy to handle emergencies, to ensure the safety of equipment and
personnel.

MACHINE AND WORK PIECE PHOTOS

 POWER PRESS MACHINE
MODEL : J23-25D
Main Features:

• Adopts horizontally placed

crankshaft.
• Stroke adjustment device
mounted on crankshaft
• Rigid rotated bond clutch.
• Manual shut height
adjustment with scale
display.

Model Unit JC23-6.3D J23-10D J23-16D J23-25D J23-40D J23-63D J23-80D

Nominal force kN 63 100 160 250 400 630 800
Stroke under nominal Mm 2 2 2 2.5 4 4 5
force
Slide block stroke Mm 0-40 0-60 0-70 0-80 20-120 20-120 10-130
Number of stroke Mm 170 145 125 60 55 50 45
Max. die set height Mm 105 130 170 180 220 260 280
Die set height Mm 20 35 30 45 70 80 80
adjustment
Distance from slide Mm 110 130 170 210 260 260 270
block center to the
frame
Worktable dimension Mm 200 240 320 400 480 480 520
310 360 480 600 710 710 860
Dimensions of Mm Φ 60 Φ 120 Φ100 Φ120 Φ220 Φ200 Φ200
worktable hole 20 25 45 45
Φ100 Φ180 Φ180 Φ180
Thickness of bolster Mm 40 50 60 70 80 90 100
Hole dimension in bed Mm Φ140 Φ130 Φ210 Φ180 Φ200 Φ250 Φ250
110 90 130 130 150 200 200
160 180 240 260 300 340 340
Dimension of side Mm 120 150 180 210 270 280 280
block button surface 140 170 200 250 320 320 380
Size of the handle hole Mm Φ30 Φ30 Φ40 Φ40 Φ50 Φ50 Φ60
(diameter x depth) 55 55 60 70 70 80 75
Max. tilting angle of ° 30 25 25 25 25 25 20
body
Distance between Mm 150 180 220 260 300 350 410
columns of body
Motor power Kw 0.75 1.1 1.5 2.2 4 5.5 7.5
Net weight Kg 360 600 1080 1900 3180 4200 5280
 POWER PRESS MACHINE
MODEL : J23-16D
Main Features:

• Adopts horizontally placed

crankshaft.
• Stroke adjustment device
mounted on crankshaft
• Rigid rotated bond clutch.
• Manual shut height
adjustment with scale
display.

Model Unit JC23-6.3D J23-10D J23-16D J23-25D J23-40D J23-63D J23-80D

Nominal force kN 63 100 160 250 400 630 800
Stroke under nominal Mm 2 2 2 2.5 4 4 5
force
Slide block stroke Mm 0-40 0-60 0-70 0-80 20-120 20-120 10-130
Number of stroke Mm 170 145 125 60 55 50 45
Max. die set height Mm 105 130 170 180 220 260 280
Die set height Mm 20 35 30 45 70 80 80
adjustment
Distance from slide Mm 110 130 170 210 260 260 270
block center to the
frame
Worktable dimension Mm 200 240 320 400 480 480 520
310 360 480 600 710 710 860
Dimensions of Mm Φ 60 Φ 120 Φ100 Φ120 Φ220 Φ200 Φ200
worktable hole 20 25 45 45
Φ100 Φ180 Φ180 Φ180
Thickness of bolster Mm 40 50 60 70 80 90 100
Hole dimension in bed Mm Φ140 Φ130 Φ210 Φ180 Φ200 Φ250 Φ250
110 90 130 130 150 200 200
160 180 240 260 300 340 340
Dimension of side Mm 120 150 180 210 270 280 280
block button surface 140 170 200 250 320 320 380
Size of the handle hole Mm Φ30 Φ30 Φ40 Φ40 Φ50 Φ50 Φ60
(diameter x depth) 55 55 60 70 70 80 75
Max. tilting angle of ° 30 25 25 25 25 25 20
body
Distance between Mm 150 180 220 260 300 350 410
columns of body
Motor power Kw 0.75 1.1 1.5 2.2 4 5.5 7.5
Net weight Kg 360 600 1080 1900 3180 4200 5280