Manual Yamada NDP DP UK

Doc. No.
NDP002U-18
Issue 1998-6
Revised 2008-12
OPERATION MANUAL
YAMADA AIR-
AIR-OPERATED DIAPHRAGM PUMPS
NDP-5 series
DP-10/12 series
NDP-10/12 series
NDP-15 series
NDP-20 series
NDP-25 series
NDP-40 series
NDP-50 series
NDP-80 series
DP-F series
DECLARATION OF CONFORMITY
Name of company : YAMADA CORPORATION
Address : No,1-3,1-Chome,Minami-Magome,ohta-ku,Tokyo,143-8504 Japan
Declares, in sole responsibility, that the following product
Equipment : Diaphragm Pumps
Type : NDP- and DP- series
Referred to in this declaration conforms with the following standard(s) or directive(s)

: - European Standard EN 809 / October 1998
: - Directive 98/37/EC
YAMADA CORPORATION will keep on file for review for following

Technical documentation
• operating instructions as required
• plans
• description of measures designed to ensure conformity
• other technical documentation
Importer / Distributor in EU
Name of company : YAMADA EUROPE B.V.
Address : Aquamarijnstraat 50, 7554 NS Hengelo (O), The Netherlands
This product is certificated in TUV Rheinland about safety.

Certificate Number is R9850515
Place and date issued : Sagamihara Factory / May 16 2001
Name and signature as well as position of undersigned :
Hiromasa Kumagai (Quality assurance Dept. Director)
2
·Introduction
Thank you for purchasing a Yamada Diaphragm Pump. This product is a positive-displacement pump that transfers
fluids by movement of diaphragms driven by compressed air through a unique switching mechanism. The casing that
comes in contact with the fluid is made of aluminum, stainless steel, forged iron, and polypropylene or fluorine resin,
depending on the model you have selected according to the type of fluid to be pumped. The diaphragms are made of a
plastic material suitable for the model.
·For safe operation

This document contains information vital for safe and efficient operation of this product. Before using the pump, be
sure to read this document carefully, particularly the "warnings and cautions," and be fully familiar with the operating
procedures.
Be sure to keep this document handy for future reference.
3
·Warnings and cautions
For safe use of this product, be sure to note the following: In this document, warnings and cautions are
indicated by symbols. These symbols are for those who will operate this product and for those who will be
nearby, for safe operation and for prevention of personal injury and property damage.
The following warning and caution symbols have the meanings described below. Be sure to remember their
meanings.
WARNING:Ifimproper
you ignore the warning described and operate the product in an
manner, there is danger of serious bodily injury or death.
CAUTION :improper
If you ignore the caution described and operate the product in an
manner, there is danger of personal injury or property damage.
Furthermore, to indicate the type of danger and damage, the following symbols are also used along with those
mentioned above:
This symbol indicates a DON'T, and will be accompanied by an explanation on
something you must not do.
This symbol indicates a DO, and will be accompanied by instructions on something

you must do in a certain situation.
·Operating caution
Before using this product
WARNING
•When using compressed gas (hereinafter called "compressed air") to drive this pump, be sure
it is one of the following:
* Compressed air supplied from an air compressor
* Nitrogen (N2) gas
Use of compressed air other than the above may cause air pollution, damage to the pump, or
even an explosion.
•The maximum permissible pressure for the compressed air, and the fluid pumped by one of
these pumps, depending upon the casing material of the model you are using, is as follows:
*Metal casing (aluminum, stainless steel, forged iron): 0.7MPa (7kgf/cm2)
*Plastic casing (polypropylene, fluorine resin): 0.7MPa (7kgf/cm2)
(0.5MPa for the DP-05F until DP-20F) (0.7MPa for the DP-25F/38F)
If the pressure of the compressed air and fluid exceeds the above applicable maximum
permissible pressure specified above, there may be leakage of fluid, damage to the casing,
or even a severe, possibly even fatal, accident.
•When moving this product, make sure that the internal pressure is released.
If the pump is moved while under pressure, any shock imparted by drop page,
etc. may damage the pump or even cause an explosion.
•Hazardous fluids (with strong acid or alkali, flammable or toxic) or gas bubbles generated by such
fluids may cause serious injury or even death if accidentally inhaled or consumed or if they come into
contact with the eyes or adhere to skin. Therefore, the following precautions are strongly advised.
*Be fully familiar with the properties of the fluid to be pumped and work in strict accordance with
the operating instructions provided by the suppliers of such fluids (such as wearing goggles,
gloves, mask or work clothes).
*When storing a hazardous fluid, strictly comply with the regulatory procedures (such as using
proper containers, storage conditions, etc.).
*Always install the piping and exhaust port of this pump away from human and animal traffic.
When a diaphragm is damaged, fluid will gush out together with air through the exhaust port.
Provide protective measures in consideration of possible leakage of fluid (see Notes: Arranging
outside exhaust on p.20). When you use the hose and pit etc., be sure you are using a model with
appropriate corrosion resistance for the fluid to be pumped.
4
WARNING
•When installing this product, be sure to connect a ground wire from the specified position of
□
this product (excluded NDP-5FPT, NDP-10, 15FP , and DP-F series).
When this product is installed and operated without the ground wire properly connected, friction
between parts, as well as abrasion caused by the flow of some fluids inside the casing, may
generate static electricity. Also, depending on the type of fluid being pumped and the installation
environment (such as gases in the air and type of surrounding fixtures), static electricity could
become a cause of fire or electric shock.
•Improper grounding, poor ventilation, or unshielded fire or spark can create a danger of fire
or explosion. Therefore, the following precautions are strongly advised.
*All peripheral equipment and piping connected to this product should be properly grounded.
*To pump flammable liquids, use an ATEX compliant model.
*Whenever you notice any spark while operating this product, immediately stop its operation,
and do NOT start using it again unless you are sure of the cause and corrective actions have
been taken.
*Depending upon the type of fluid being pumped, bubbles of flammable gas may be generated.
Make sure that ventilation is satisfactory.
*This product itself, its piping and exhaust ports should be kept away from unshielded fire,
spark and other causes of ignition. If a diaphragm is damaged, fluid will gush out together
with air from the exhaust port.
*Do NOT leave gasoline or solvent etc. that contains waste at the work site.
*Machinery and other equipment near the place of installation of this product should be
properly insulated to prevent conduction with each other.
*Do NOT operate heating devices that create flames or have heating filaments anywhere near
the pump or the piping.
*If there are flammable gases in the air while the pump is operating, do NOT switch electric
appliances on and off.
*Do NOT operate a gasoline engine at the work site.
*Restrict smoking at the work site.
•The DP-F series pumps are intended for pumping hazardous fluids such as those that contain
strong acids or organic solvents. If you find any irregularity in this product, do
NOT try to disassemble or service the product yourself. Contact your dealer or our regional office
for service.
If you disassemble or service this product yourself and if further irregularity occurs, it may cause
a great risk, depending upon the kind of fluid to be pumped.
•After you shut down the pump and disconnect the piping, some fluid may remain inside the pump.
Also, if the pump is left unused for a prolonged period, some fluid may remain inside the pump
and connected piping. Therefore, be sure to purge the system of fluid and clean the pump before
prolonged disuse.
If the product is left unused for a prolonged period with fluid remaining in the connected piping as
well as the pump itself, the fluid may expand, depending on the ambient temperature (because of
freezing or heat), which may cause damage to the pump and/or piping and possible leakage of fluid.
•Always use genuine Yamada parts when replacing component parts of this product.
Do NOT attempt to modify the components parts or replace them with other than
genuine Yamada parts.
•Torque of all tightening parts must be inspected before operation.

Designated torques is mentioned in maintenance manual.
5
WARNING
•When pumping a hazardous fluid (hot, flammable, strong acid, etc.) with this product,
provide protective measures (install a pit, a protection box, sensors, etc.) in consideration of
possible leakage of fluid, and post
warning signs at necessary places.
Copy the warning symbols on p.61,
and attach them to the casing and
piping, etc.
Leakage of fluid may cause fire, air
pollution or a serious accident.
When pumping a hot fluid, the
casing and piping will become hot,
which may burn the skin when
touched.
Fig.0.1
•Before using this product, be sure you are familiar with the precautions regarding the fluid to
be pumped, and verify the corrosion resistance of the parts that will come into contact with the
fluid. NEVER use the product with any fluid against which it does not have sufficient corrosion
resistance or with a fluid that poses a risk of explosion. If you are unsure of the corrosion
resistance, contact your dealer or our regional office.
If you use this product with any fluid against which the parts that will come in contact with the
fluid do not have sufficient corrosion resistance, it may result in damaging the product or leakage
of fluid.
•When working in the vicinity of pumping of fluid with this product, be sure to wear protective
gear (goggles, mask, etc.).
•When using this product, observe the relevant regulatory rules concerning fire prevention, labor
safety standards, etc.
•If you have any questions on the operation of this product (method of connection or installation),
contact your dealer or our regional office.
CAUTION
•When operating this product, it may generate loud operating noise, depending upon the condition
of use (fluid pumped, supply air pressure and discharge pressure).
If regulatory rules apply, provide appropriate acoustic measures where necessary. (For the noise
value of this product, see 10.1 Main specifications after p.30.)
•To drive this product, use supply air with minimum moisture content.
•If a diaphragm of this product is damaged, supply air may mix with the fluid or the fluid may flow
into the main body (air-switching portion). If air supply is inadequate or contaminated, do NOT
operate the pump.
•While operating this product, do NOT cover the intake port by hand.
•If more than two years have elapsed since this product was shipped from the factory, notify your
dealer or our regional office, and do NOT operate it without assurance from the dealer or our
regional office that the pump may be operated safely.
6
Table of contents
·Declaration of Conformity ····························································2
·Introduction ················································································3
·For safe operation ·······································································3
·Warnings and cautions
cautions ································································4
·Operating caution ·······································································6
·Table of contents ·········································································7
1. Names of parts and materials

1.1 NDP-5 series··········································································8
1.2 DP-10/12 series ······································································9
1.3 NDP-10/12 series ·································································· 10
1.4 NDP-15 series ······································································ 11
1.5 NDP-20, 25 series ································································· 12
1.6 NDP-40 series ······································································ 14
1.7 NDP-50 series ······································································ 15
1.8 NDP-80 series ······································································ 16
1.9 DP-F series·········································································· 17
2. Assembly
2.1 Installation of accessories ········································· ············· 18
3. Installation
3.1 Method of transport················································· ············· 19
3.2 Installing the pump················································· ············· 19
3.3 Connecting the ground wire ······································ ············· 21
3.3.1. Use in potentially explosive atmospheres·················· ············· 21
4. Connection
4.1 Connecting fluid piping ············································ ············· 23
4.2 Connecting air piping ·············································· ············· 24
5. Operation
5.1 Method of operation················································· ············· 25
5.2 Flow adjustment ····················································· ············· 25
5.3 Shutdown······························································ ············· 26
5.4 Releasing the pressure ············································· ············· 26
6. Method of cleaning ···································· ········· 27
7. Daily check ············································ ········· 28
8. Troubleshooting
8.1 Pump does not run ·················································· ············· 28
8.2 Pump runs, but fluid does not come out ······················· ············· 28
8.3 Flow (discharge quantity) decreased ··························· ············· 28
8.4 Liquid leakage from exhaust port (silencer)·················· ············· 29
8.5 High air consumption during in operation···················· ············· 29
8.6 Irregular noise ······················································· ············· 29
8.7 Irregular vibration ·················································· ············· 29
9. Returning the product
product for servicing
9.1 How to use the FAX sheet ········································· ············· 29
9.2 Before returning the product ····································· ············· 29
10. Main body specifications
10.1 Main specifications ················································ ············· 30
10.2 Appearance and dimensions ···································· ············· 36
10.3 Performance curve················································· ············· 52
11. Trouble-
Trouble-Reporting FAX Sheet ························ ········· 58
12. Warning symbols
symbols ····································· ········· 59
13. Limited warranty ···································· ········· 60
7
1. Names of parts and materials
1.1 NDP-
NDP-5 series
A: Air Valve F : Pump Base
B: Reset Button G: Discharge Port
C: Out Manifold H: Intake Port
D: Out Chamber I: Lift Point
E: In Manifold J: Ground Connection Point
NDP-05-FAT NDP-05-FPT
NDP-05-FST NDP-05-FVT
NDP-05-FDT
Type FAT FST FPT FVT FDT
Switching Portion PPS
Fluid contact Portion AC4C-T6 SCS14 PPG PVDF ACETAL
Diaphragm PTFE
Flat Valve SUS316 PTFE
O Ring PTFE
Valve Seat SUS316 PPG PVDF ACETAL
Center Disk A5056 SUS316 PPG PVDF ACETAL
(SUS304) (SUS304) (SUS304)
*Only PTFE diaphragm is setup in NDP-5 series.
■List of accessories
•Operation Manual ························ 1
•Maintenance Manual · · · · · · · · · · · · · · · · 1
•Air Valve· · · · · · · · · · · · · · · · · · · · · · · · · · · · 1
•Accessory Tool······························ 1 (FPT, FVT, FDT: 2)
8
1.2 DP-
DP-10/12
10/12 series

DP-10/12BA □ DP-10/12BS □ DP-10/12BP □ BDP-10/12BA □

BDP-10/12BS □
•Aluminum type ([ ]: Drum type B)
Type BAC BAN BAT BAH BAS BAE
Switching Portion ADC12

Fluid contact Portion ADC12 [ADC12, SUS304]
Diaphragm CR NBR PTFE TPEE TPO EPDM
Ball/O Ring CR/NBR NBR PTFE PTFE EPDM EPDM
Valve Seat A5056
Center Disk A5056
•Stainless-steel type ([ ]: Drum type B)
Type BSC BSN BST BSH BSS BSE
Fluid contact Portion SCS14 [SCS14, SUS304]
Valve Seat SUS316
Center Disk SUS316
•Polypropylene type ([ ]: Drum type B)
Type BPC BPN BPT BPH BPS BPE
Fluid contact Portion PPG
Valve Seat CR NBR PPG PPG PPG PPG
Center Disk PPG (SUS304)
•Operation Manual························· 1 •Silencer····································· 1
•Maintenance Manual · · · · · · · · · · · · · · · 1 •Hexagon Wrench ························· 1
•Air Valve····································· 1 □ □
•Suction Pipe Set ·························· 1 (only BA ,BS )
9
1.3 NDP-
NDP-10/12
10/12 series
NDP-10-BPC, NDP-10-BPN
NDP-10-BPT, NDP-10-BPS
NDP-10-BPH, NDP-10-BPE
•Polypropylene type
Type BPC BPN BPT BPH BPS BPE
Fluid contact Portion ADC12
Valve Seat CR NBR PPG PPG PPG PPG
Center Disk PPG (SUS304)
█ List of accessories
• Operation Manual ·············· 1
• Maintenance Manual ·········· 1
• Air valve··························· 1
• Accessory tool ···················· 1
10
1.4 NDP-
NDP-15 series
NDP-15-BA □ □
NDP-15-FP
NDP-15-BS □ □
NDP-15-FV
NDP-15-FDT
•Aluminum type
Type BAC BAN BAT BAH BAS BAE
Valve Seat A5056
Center Disk A5056
•Stainless-steel type
Type BSC BSN BST BSH BSS BSE
Fluid contact Portion SCS14
Valve Seat SUS316
Center Disk SUS316
•Polypropylene type ([ ]: Polyvinylidene fluoride type, [ ]: Acetal type)
Type FPC FPN FPT/FVT FPH FPS/FVS FPE/FVE
FDT
Fluid contact Portion PPG [PVDF] [ACETAL]
Flat Valve/O Ring PTFE/NBR PTFE/NBR PTFE PTFE PTFE/EPDM PTFE/EPDM
Valve Seat PPG [PVDF] [ACETAL]
Center Disk PPG (SUS304) [PVDF (SUS304)] [ACETAL(SUS304)]
•Operation Manual························· 1
•Maintenance Manual····················· 1
•Air Valve ····································· 1
•Accessory Tool ······························ 1
11
1.5 NDP- ､
NDP-20 25 series
□
NDP-20-BA , NDP-20-BS □ BDP-20-BA□
□
NDP-25-BA , NDP-25-BS □
NDP-25-BF □
•Aluminum type ([ ]: Drum type B)
Type BAC BAN BAE BAV BAT BAS BAH

Fluid contact Portion ADC12 [ADC12, AC2A, SGP]
Diaphragm CR NBR EPDM FPM PTFE TPO TPEE
Ball/O Ring CR/NBR NBR EPDM FPM PTFE EPDM PTFE
Valve Seat SMS1025
Center Disk SUS316 A5056 SUS316
•Stainless-steel type ([ ]: Cast iron type)
Type BSC BSN BSE BSV BST BSS BSH
[BFC] [BFN] [BFE] [BFV] [BFT] [BFS] [BFH]
Fluid contact Portion SCS14 [S45C]
Diaphragm CR NBR EPDM FPM PTFE TPO TPEE
Ball/O Ring CR/NBR NBR EPDM FPM PTFE EPDM PTFE
Valve Seat SUS316
Center Disk SUS316
*Cast iron casing is available from NDP-25 series until NDP-80 series.
12
NDP-20BP□
NDP-25BP□
NDP-25BV□
•Polypropylene type ([ ]: Polyvinylidene fluoride type)
Type BPC BPN BPE BPV BPT BPH BPS
[BVE] [BVV] [BVT] [BVS]
Fluid contact Portion PPG [PVDF]
Diaphragm CR NBR EPDM FPM PTFE TPEE TPO
Ball/O Ring CR/NBR NBR EPDM FPM PTFE PTFE EPDM
Valve Seat PPG [PVDF]
Center Disk PPG (SUS303) [PVDF(SUS303)]
•Operation Manual························· 1 •Bushing ·································· 1 （only NDP-20）
•Maintenance Manual····················· 1 •Accessory Tool·························· 2 （only BP□ and BV□）
•Air Valve ····································· 1 •Suction Tube···························· 1 （only B-BA□）
•Silencer ······································ 1 •Bung adopter Assembly ············· 1 （only B-BA□）
13
1.6 NDP-
NDP-40 series
A: Air Valve F : Pump Base (Stand)
C G
I G I G
I
C C
A
A A
J
J J
B D
B D B D
E E E
H
H F F
H
F
NDP-40BA □ NDP-40BS □ NDP-40BP □

NDP-40BF □ NDP-40BV □
•Aluminum type
Type BAC BAN BAE BAV BAT BAH BAS
Valve Seat CR NBR EPDM FPM A5056 TPEE TPO
Center Disk A5056
Type BSC BSN BSE BSV BST BSH BSS
[BFC] [BFN] [BFE] [BFV] [BFT] [BFH] [BFS]
Valve Seat CR NBR EPDM FPM SUS316 TPEE TPO
Center Disk SUS316
BVE BVV BVT BVH BVS
Fluid contact Portion PPG / PVDF
Valve Seat PP / PTFE
Center Disk PPG (SCS13) [PVDF(SCS13)]
•Maintenance Manual ···················· 1
□ type.)
•Bolt ··········································· 4 (for securing the pump with the cushions, excluding BP
14
1.7 NDP-
NDP-50 series
A: Air Valve F : Pump Base (Stand)
I G I G C G
C C I
A
A A
J J
J
D B D B D
B
E E
E
F H H
H F F

NDP-50BF □ NDP-50BV □
•Aluminum type
Center Disk A5056
Fluid contact Portion SCS14 [FC250]
Center Disk SUS316
•Polypropylene type ([ ]: Polyvinylidene fluoride type)
[BVE] [BVV] [BVT] [BVS]
Fluid contact Portion PPG [PVDF]
Valve Seat PP [PTFE]
Center Disk PPG (SCS13) [PVDF(SCS13)]
•Operation Manual························· 1
•Maintenance Manual····················· 1
□ type.)
•Bolt············································ 4 (for securing the pump with the cushions, excluding BP
15
1.8 NDP-
NDP-80 series
A: Air Valve F : Pump Base(Stand)
C G
I G I G
I
C C
A
A A
J
J J
B D
B D B D
E E E
H
H F H F F

NDP-80BF □
•Aluminum type
Center Disk A5056
Center Disk SUS316
Fluid contact Portion PPG
Valve Seat PP
Center Disk PPG (SCS13)
•Maintenance Manual ···················· 1
•Bolt ··········································· 4 (for securing the pump with the cushions, excluding BP□ type.)
16
1.9 DP-
DP-F series
E: In Manifold
DP-5F DP-10F (PT: FEMALE)

DP-20F (PT: FEMALE)
DP-10F (JIS 10K 10A) DP-25F

DP-20F (JIS 10K 20A) DP-38F
•Fluorine resin type

Type 5F 10F 20F 25F 38F
Switching Portion PPS PP PE, PP
Fluid contact Portion PTFE
Diaphragm PTFE
Ball/O Ring PTFE
Valve Seat PTFE
Center Disk PFA (SUS316)
•Operation Manual························· 1 •Bushing ························· 1 (only DP-25F)
•Maintenance Manual····················· 1 •Union (Air Port)··············· 1 (exclude DP-5F)
•Air Valve ····································· 1 •Union (Exhaust Port)········ 1 (only DP-10F, 20F)
•Silencer ······································ 1 (exclude DP-5F) •Reinforcement Plate ········ 8 (only Flange Type)
•Accessory Tool ················ 1 (only DP-5F)
17
2. Assembly
2.1 Installation of accessories
1) First, open the product package and make sure that all the accessories are in order (see 1. Names of
■
parts and materials List of accessories after p.8).
2) Attach the air valve and the silencer (nipple) (see the appearance drawings on 1. Names of parts and
materials after p.8).
(With some models, these are already installed.)
CAUTION
•All of the connection parts are capped or taped for shipment. Remove the caps and tapes.
•When installing accessories make sure that no foreign matter falls into the product, as it could
cause malfunction of the switching portion.
•Cover each screw with sealing tape to prevent leakage.
•See 10.1 Main specifications after p.30. Remember that the pump is heavy, so extreme care
must be taken when lifting it.
18
3. Installation
3.1 Method of transport
•When lifting the pump using a chain hoist or crane before transporting it, be sure to lift it by the
specified lift point (see “1. Names of parts and materials” after p.8).
WARNING
•Be careful that nobody will pass under the pump when you lift it. It would be very dangerous
if the pump should fall.
CAUTION
•See 10.1 Main specifications after p.26. Remember that the pump is heavy, so extreme care
must be taken when lifting it.
•When moving the pump with a forklift or truck, make sure that the pump will not fall. If it does,
it may be damaged and/or cause bodily injury.
•NEVER try to move the pump by pulling the hose connected to the pump. The hose or the pump
may be damaged.
3.2 Installing the pump

1) Decide where the pump should be installed and secure a suitable space
(see Fig. 3.1 A to D).
Note:
•Try to keep the suction lift as short as possible.
Protect diaphragm from abnormal breakage, inlet pressure must be
kept below the following values:
*PTFE diaphragm: 0.02MPa (height 2m) During operation
: 0.05MPa (height 5m) Not in operation
*Other diaphragms: 0.1MPa (height 10m)
(Condition with fresh water under ambient temperature)
•Remember to provide sufficient space around the pump for
maintenance.
•Can be changed the direction of the fluid intake port and the discharge
port opposite from each other. (For switching, see the maintenance
manual.)
•The exhaust from the pump will contain some sludge.
When operating the pump where it would have an impact on the
environment, the exhaust should be directed to a place where there will
be no environmental impact.
2) Remove the pump from the package and install it in the designated location.
3) When fixing the pump in place, use the

cushions on the pump base, and secure
-
pump by tightening the tied down
bolts a little at a time.
Fig. 3.1
19
CAUTION
•Even if you do not use the cushions to secure the pump in place, mount it in such a way
that vibration generated by pump operation will be absorbed.
•If the pump will be submerged during operation, follow the steps below:
*Verify the corrosion resistance of each component of the pump, and do NOT expose the
pump to any fluid for which it does not have proper corrosion resistance.
*Exhaust should direct outside, not into the fluid in which the pump is submerged. For
information on how to arrange the exhaust, see Note: Arranging outside exhaust and
Fig. 3.2 below.
*Make sure that you can reach all of the valves without submerging your hand.
•When operating the pump, operation noise may be generated, depending upon conditions of use
(kind of fluid being pumped, supply air pressure and discharge pressure).
If any regulatory rules apply, provide appropriate acoustic measures. (For the noise level of this
product, see 10.1 Main specifications on p.26.)
•When pumping a hazardous fluid (hot, flammable, strong acid, etc.), provide protective measures
(installation of a pit or sensors, etc.) in consideration of possible leakage of fluid, and post warning
signs at necessary places. For details, see the applicable operating caution on p.4,5 and 6.
WARNING
•If using the pump with a flammable fluid or in a flammable environment read the applicable
operating caution on p.4,5 and 6.
Notes: Arranging outside exhaust

•Remove the silencer.
•Connect a hose with a ground wire to the pumps exhaust port, and
attach the silencer to the tip of the hose. Use a hose of the same
diameter as the exhaust port. (If the hose is longer than 5 meters,
consult your dealer or our regional office.)
•Have a pit, a protection box, etc. at the end of the hose.
Fig. 3.2
WARNING
•Be sure to have a pit, a protection box, etc. at the end of the hose in preparation for the flow of
fluid in case of damage to a diaphragm. For details, see the applicable operating caution on
p.4,5 and 6.
•Pump exhaust should be directed to a safe place, away from people, animals and food.
20
3.3 Connecting the ground wire
a) When installing the pump, be sure to connect the
ground wire at the specified position, see relevant
fig. 3.3.
b) Also connect ground wires to peripheral equipment and
piping.
c) Use 2.0mm2 minimum ground wire.
Fig. 3.3.a type 20/25
Position for
Position for
connecting the
connecting the
ground wire Position for
ground wire
connecting
the ground wire
Fig. 3.3.b type 05/10/15 Fig. 3.3.c type dp10 Fig. 3.3.d type 40/50/80
WARNING
•Be sure to connect ground wires to the connected piping and any other connected equipment.
For details, see the applicable operating caution on p. 4,5 and 6.
When the pump is operated without a ground wire or otherwise not properly grounded,
friction between parts and abrasion caused by some fluids flowing inside the casing may
generate static electricity. Also, depending on the type of fluid being pumped and the
installation environment (such as gases in the air or the surrounding fixtures), it may be a
cause of fire or electric shock.
3.3.1.
3.3.1. Use in potentially explosive atmospheres
1. Your pump can be used in potentially explosive atmospheres if the
symbol of Fig. 3.3.1. is visible on the identification plate. Below the
symbol is indicated what zones and equipment group is applicable.
The maximum allowable surface temperature is indicated on the
type plate Fig. 3.3.2.
Fig. 3.3.1.
2. Always connect a ground wire, which must be attached to
the pump. When removing the pump from the system,
remove the ground wire at last. When installing the pump PUMP TYPE
to the system, install the ground wire first. MAX. AIR PRESS. MPa
MODEL NR.
SERIAL NR.
II2GDIIB/IIC95°C PROD. YEAR
YE ATEX0580V01X
AQUAMARIJNSTRAAT 50 HENGELO (NL)
3. Use 2.0mm2 minimum ground wire.

Fig. 3.3.2.
21
4. The equipment can be used for group II gases (above ground, group I is applicable for mining) in Zones 1 and 2.
For use in combination with group IIC gases, the media must be conductive to prevent built up of static
electricity. For group IIA and IIB gases and for Dust, there are no limitations other than the maximum
allowable media temperature of 95ºC.
5. Make sure that the pump is serviced according to the appropriate service instructions, by a qualified repair
station. Use only original Yamada parts for servicing. Use of non-original parts will make the EX approval
invalid.
6. No modifications or changes to the pump are allowed, this will make the EX approval invalid.
WARNING
•Be sure to connect ground wires to the connected piping and any other connected equipment.
For details, see the applicable operating caution on p.4,5 and 6.
Do not operate the pump without a ground wire or otherwise not properly grounded, friction
caused by some fluids flowing inside the casing may generate static electricity. Also, depending
on the type of fluid being pumped and the installation environment (such as gases in the air or
the surrounding fixtures), it may become an ignition source, resulting in a possible explosion.
•Be careful when using tools at or in the environment of the pump. Dropping of metal objects or
tools on the pump can cause impact sparks, resulting in an explosion if explosive gas is present.
•Make sure that the pump is serviced according to the appropriate service instruction, by a
qualified repair station. Use only original Yamada parts for servicing. Use of non-original parts
will make the EX approval invalid. Doing so can result in dangerous situations, resulting in an
explosion if explosive gas is present.
•No modifications or changes to the pump are allowed, this will make the EX approval invalid.
Doing so can result in dangerous situations, resulting in an explosion if explosive gas is present.
22
4. Connection
4.1 Connecting fluid piping
1) Connect a flow valve and a drain valve to the fluid discharge port of the pump.
2) Connect a valve for maintenance to the fluid suction intake port of the pump.
3) Connect a hose to the valve on the suction-port side and the valve of the discharge-port side of the pump.
4) Connect a hose on the suction-side intake and the discharge-port side to the respective vessels.
Fig.4.1
CAUTION
•Use a flexible hose to absorb pump vibration, and ground the hose.
•Make sure that there will be no external force on any connection part of the pump.
Be especially careful not to have the pump support part of the weight of the hose and the piping.
•Use a sturdy hose that will not collapse under the strong suction of the pump. Also, make sure
the hose is of more than sufficient pressure rating.
•Use a hose of a diameter the same as or larger than the pump's ports. If you use a hose of
smaller diameter, the pump's performance will be adversely affected, and it may even malfunction.
•When pumping a fluid that contains slurry, verify that the particle size is below the
slurry limitation (after p.30, 10.1 Main specifications).
If it exceeds the limitation of slurries indicated in the main specifications, attach a strainer to
the pump to stop larger particles. Otherwise, such particles may cause a malfunction.
•If, depending upon the place of pump installation, the

volume of the pumped fluid changes drastically, install a
relief valve on the discharge side, and bring the pressure
down below the maximum permissible value. If, owing to
a change in the volume of fluid, the pressure inside the
pump exceeds the maximum permissible pressure, it
may cause damage.
•Keep a vessel below the relief valve to catch any

drain off.
Fig. 4.2
•When testing piping for leakage, do NOT apply pressure to the pump's inlet and outlet sides with
compressed air from outside. It may cause abnormal breakage to the diaphragm or the switching
portion. When testing the piping, either install a valve between the pump's suction inlet and the
discharge outlet and piping, or disconnect the pump from the piping and install plugs so that there
will be no pressure from outside.
•In our product inspection, clean water (pure water for the DP-F series) is used. To prevent mixture
of dirty water into the fluid to be pumped, clean the inside of the pump before finishing installation
work.
•When installing a standby pump or two pumps in parallel, be sure to provide a valve on each of
the IN and OUT sides and perform pump switching by using the liquid material valve. If the
valve of the stop-side pump is open, the diaphragm will be inverted by the discharge pressure of
the operating-side pump, resulting in damage in an early stage.
23
4.2 Connecting air piping
WARNING
•Before starting work, make sure that the air compressor is shut off.
1) Connect an air valve, air filter, regulator and if necessary lubricator (hereinafter called the
"peripheral equipment") to hose which connected to compressor. Refer (NOTE) for detail information.
2) Install these peripheral items supported by brackets, etc., near the pump.
3) Connect the hose from the peripheral equipment to the air valve of the pump's supply port.
Fig.4.3
CAUTION
•Use a flexible hose to absorb pump vibration, and ground the hose.
•Make sure that there will be no external force on any connection part of the pump.
Be especially careful not to have the pump support part of the weight of the hose and the piping.
•The piping and the peripheral equipment may become clogged with sludge.
Clean the inside of the piping for 10 to 20 seconds before connecting it to the pump.
•Be sure to sufficiently ground the piping and peripheral equipment.
Note:
•So that sufficient air can be supplied to meet the needs of the pump, the diameter of the piping should be the
same as the diameter of the supply port of the pump. Also choose peripheral equipment with sufficient airflow
to meet the requirement of air consumption of the pump. Also must be considered usage and stability of air
pressure. Also must be installed it nearest position of pump unit.
•If you use a solenoid valve as the air valve, be sure it is a three-way valve.
When the valve is closed, the internal compressed air of the pump will be released, and this will switch
the spool to its normal position.
•Use of a coupler for the connection part of each hose will make operation and maintenance easier.
•In case of intermitted operation, lubrication is not required during operation. However when pump is
operating by dry air and in case of continuous operation and/or transferring high temperature liquid
(exceeded 70˚C), lubrication must be required.
Must be used turbine oil none addition class 1 turbine oil (equivalent ISO VG 32 grade) for lubricants.
Adjust lubricator to supply minimum amount of oil to pump unit.
Note: DP-F series are not required lubrication even using dry air.
24
5. Operation
5.1 Method of operation
CAUTION
•Before starting the pump, make sure that all piping is properly connected.
•Also, before starting the pump, make sure that all the bolts are securely tightened. (Refer
to the maintenance manual for the bolts that a regulation torque is explained.)
•Make sure that the air valve, regulator and the drain valve on the discharge side are closed.
Also, make sure that the valve on the suction side is opened.
1) Start the air compressor.

2) Open the air valve in front of each piece of peripheral equipment, and adjust the supply air pressure
with a regulator to within the permissible range (see 10.1 Main specifications after p.30).
3) Open the flow valve on the discharge side.
4) Press the RESET button, and then slowly open the air valve of the pump.
5) First, verify that fluid is flowing inside the piping and is being pumped to the discharge side, and
then fully open the air valve.
CAUTION
CAUTION
•Do NOT open the air valve suddenly.
•In case of use lubricator, must be used turbine oil none addition class 1 turbine oil (equivalent
ISO VG 32 grade) for lubricants.
Do not apply lubricants more than required and also do not use any other lubricants,
which designated on this instruction manual. This may cause of pump problem and there is
danger of serious bodily damage.
5.2 Flow adjustment

•Adjust the flow valve on the discharge side. For the relationship among the flow,
supply air pressure and discharge pressure, see 10.3 Performance curve after p.52.
CAUTION
•As you start closing the flow valve, the supply air pressure may rise.
Make sure that the pressure is kept within the normal operating range (see 10.1 Main
specifications after p.30).
•Depending upon the viscosity and specific gravity of the fluid, the suction stroke and
other conditions, the permissible suction flow speed of fluid into the pump will vary
however, if the pump speed (flow speed of fluid) increases greatly, cavitations will occur,
and this not only will reduce pump performance, but it may cause a malfunction. Adjust
the supply air pressure as well as the flow in order to prevent cavitations.
•If fluid is not discharged after you start the pump, or if you hear an abnormal noise
or notice any irregularity, shut down the pump immediately (see 8. Troubleshooting after p.28).
25
5.3 Shutdown
•Close the air valve of the pump and shut off the supply air.
CAUTION
•There is no problem in shutting down the pump with the flow valve closed while air is being
supplied; however, if this condition continues for many hours while there is nobody watching the
pump, it may continue running when there is a leak from the pump or piping, and fluid may
continue flowing out of the position of leakage. Upon finishing your work, release the internal
pressure from the pump and close the air valve (see 5.4 Releasing the pressure).
•When the pump is shut down while pumping slurry, particulate matter contained in the slurry
will be deposited and get stuck inside the out chamber. If the pump is started again as-is,
the diaphragm may be damaged or the center disk may be overloaded, and this may cause
damage such as bending of the center rod. After finishing your work, purge the remaining fluid
from the pump (see 6. Method of cleaning on p.27).
5.4 Releasing the pressure

1) Make sure that the air valve of the pump is closed.
2) Shut down the air compressor or close the valve on the air-supply side of the peripheral equipment.
3) Close the flow valve on the discharge side, start slowly opening the drain valve, and discharge the fluid
under pressure.
4) Open the air valve of the pump and then start running the pump, and discharge the remaining air.
5) After making sure that the pump has been shut down and the pressure has been released, fully open the
regulator, and close the air valve and drain valve of the pump.
CAUTION
•Keep a vessel below the relief valve to catch any drain off.
•Fluid under pressure will gush out as soon as you open the valve, so be careful.
•If the pump will be unused for a prolonged period, purge and clean the pump (see the
Operating caution on p.4,5 and 6).
26
6. Method of cleaning
WARNING
•Before starting operation, make sure that compressed air is not supplied to the pump.
•Before starting operation, make sure that the pump is not pressurized.
1) Remove the hose from the suction side of the pump.

2) Close the flow valve on the discharge side, open the drain valve, and then operate a pump by starting air
pressure for a while to discharge any fluid remaining inside the pump as much as possible.
3) Remove the hose from the discharge side, and attach different hoses to the suction side and the discharge
side for cleaning.
4) Be ready with a vessel with cleaning solution, select cleaning solution appropriate for the type of fluid
pumped, and then connect the suction-side and the discharge-side hoses of the pump.
5) Operate a pump by starting air pressure slowly, and let the cleaning solution circulate for sufficient cleaning.
6) Finally, flush with clean water.
7) Remove the hose from the suction side of the pump, run the pump for a while and purge the pump of
remaining fluid as much as possible.
CAUTION
CAUTION
•Be careful when removing piping. Fluid will gush out.
•After cleaning with clean water, turn the pump upside-down to drain out the water.
27
7. Daily check
•Before starting pump operation, be sure to conduct the following check every day. If any irregularity is
found, do NOT start running the pump until the cause of the irregularity has been found and corrective
measures have been taken.
a) Verify the drain flow through the air filter.
b) In case using a lubricator, verify the quantity of lubricating oil.
c) Make sure that there is no leakage of fluid from any connection part or the pump.
d) Make sure that there are no cracks in the pump casing or piping.
e) Check the tightness of every bolt of the pump.
f) Make sure that the connection parts of the piping and peripheral equipment is not loose.
g) Make sure that the time has not elapsed for replacing any parts of the pump that are to be replaced
at regular intervals. For details, see the maintenance manual.
8. Troubleshooting
8.1 Pump does not run
Cause Action
Action to be taken
The exhaust port (silencer) of pump is clogged with Check and clean the exhaust port and silencer.
sludge.
Air is not supplied. Start the compressor, and open the air valve and air
regulator.
The supply air pressure is low. Check the compressor and the configuration of air
piping.
Air leaks from connection parts. Check the connection parts and tightness of bolts.
Air piping or peripheral equipment is clogged with Check and clean the air piping.
sludge.
The flow valve on the discharge side is not open. Open the flow valve on the discharge side.
The spool stopped in neutral position. Press the RESET button.
The fluid piping is clogged with sludge. Check and clean the fluid piping.
The pump is clogged with sludge. Disassemble the casing, check and clean.
8.2 Pump runs, but fluid does not come out
Cause Action to be taken
The suction lift or discharge head is long. Confirm the piping configuration and shorten the
length.
The discharge-side fluid piping (including the Check and clean the fluid piping.
strainer) is clogged with sludge.
The valve on the suction side is not open. Open the valve on the suction side.
The ball and valve seat are worn out or damaged. Disassemble the manifold, check and replace parts.
8.3 Flow (discharge volume) decreased
The supply air pressure is low. Check the compressor and configuration of air piping.
Air piping or peripheral equipment is clogged with Check and clean the air piping.
sludge.
The discharge-side flow valve opens differently. Adjust the discharge-side flow valve.
Air is taken in together with fluid. Replenish fluid and check the configuration of the
suction-side piping.
Cavitations occur. Adjust the supply air pressure and discharge
pressure, and shorten the suction lift.
Chattering occurs. Adjust the supply air pressure and discharge
pressure. Reduce inlet flow valve to adjusting liquid
pressure and volume.
Icing on air-switching portion. Eliminate ice from air-switching valve and check and
clean the air filter. Use external exhaust hose to
control exhaust air speed. (Refer Fig.3.2)
The fluid piping (including the strainer) is clogged Check and clean the fluid piping and strainer.
with sludge.
The exhaust port (silencer) of the pump is clogged Check and clean the exhaust port and silencer.
with sludge.
28
8.4 Liquid leakage from exhaust port (silencer)
Cause
The diaphragm is damaged. Disassemble and check the pump and replace the
diaphragm.
The fastening nuts for the center disk are loose. Disassemble and check the pump.
Tighten the nuts.
8.5 High air consumption during operation
Cause
The seal ring and sleeve are worn out. Disassemble the air-switch portion, check and clean.
Replace parts as necessary.
8.6 Irregular noise
The supply air pressure too high. Adjust the supply air pressure.
The spool oscillates, and occurs ball chattering. Adjust the supply air pressure and discharge
pressure. Reduce inlet flow valve to adjusting liquid
pressure and volume.
The pump is clogged with sludge with particles of Disassemble the casing, check and clean.
larger than the permissible diameter.
8.7 Irregular vibration
The supply air pressure is too high. Adjust the supply air pressure.
The spool oscillates, and occurs ball chattering. Adjust the supply air pressure and exhaust pressure.
Connection parts and pump mounting are loose. Check each connection part and tighten the bolts.
•If disassembly is required, refer to the maintenance manual and follow with the instructions.
•If any of the above mentioned causes do not apply to your problem, contact your dealer or our regional office.
9. Returning the product for servicing

9.1 How to use the FAX Sheet
•Copy the FAX Sheet on p.60 "11. Trouble-Reporting FAX Sheet", fills out the necessary details regarding
your problem and conditions of operation, and faxes it to your dealer or our regional office.
9.2 Before returning the product
1) Purge the pump of fluid and clean (see 6. Method of cleaning on p.27).
2) Return the product in the same package as when it was first shipped from the factory.
WARNING
•It will be the end-user responsibility to thoroughly wash a clean the pumps to prevent
accidents caused by liquid leaks.
CAUTION
•Be sure to prevent liquid leak from pump for safe transport.
29
10. Main body specification
10.
10.1 Main specification
■NDP-
NDP-5 series
NDP-5
Type
FAT FST FPT FVT FDT
1/4˝
Nominal Diameter
(6mm)
Fluid
Suction
Port
″ E.C. Countries BSP1/4 ″
Connection Discharge
Port
Rc1/4
Other Countries Rc1/4 ″
Supply
Rc1/4˝
Air Port
Connection Exhaust
Rc3/8˝
Port
Normal Air Pressure 0.2~0.7MPa (2~7kgf/cm2) 0.2~0.7MPa (2~7kgf/cm2)
Maximum 0.7MPa 0.7MPa
Discharge Pressure (7kgf/cm2) (7kgf/cm2)
Discharge Volume/Stroke 20mL
Maximum
11L/min
Discharge Volume
Maximum
250L/min (ANR) 170L/min (ANR)
Air Consumption
Slurry Limitation Do not use the flat valve type pump for the liquids with slurry.
Limitation of viscosity is highly dependent on application. Contact your local
Limitation of Viscosity
distributor or Yamada for more information.
Operating 0~70˚C
Temp.
Ambient [32~158˚F]
Temperature Fluid 0~100˚C 0~60˚C
Range Temp. [32~212˚F] [32~140˚F]
Operating Noise 72dB
Weight 1.6kg 2.7kg 1.4kg 1.7kg
■DP-
DP-10/12
10/12 series
DP-10/12
Type
BA □ BS □ BP □
3/8˝
Nominal Diameter
(10mm)
Fluid
Suction /
Port
Rc3/8˝ DP-10 / BSP 1/2˝ DP-12 E.C. Countries BSP3/8 ″
E.C. Countries BSP1/2”
Port
Rc3/8˝ DP-10 / BSP 1/2˝ DP-12 Other Countries Rc3/8 ″
Supply
Rc1/4˝
Air Port
Connection Exhaust
Rc 3/8˝
Port
Nominal Air Pressure 0.2~0.7MPa (2~7kgf/cm2) 0.2~0.7MPa (2~7kgf/cm2)
Maximum
0.7MPa (7kgf/cm2) 0.7MPa (7kgf/cm2)
Discharge Pressure
Maximum
20L/min 17L/min
Discharge Volume
Maximum
Air Consumption
Slurry Limitation 1mm or less
0~70˚C
Temp.
[32~158˚F]
Operating
Diaphragm materials
Ambient
Temperature NBR/CR : 0~70˚C [32~158˚F]
Fluid 0~60˚C
Range Temp.
EPDM : -20~80˚C [1~176˚F]
[32~140˚F]
TPEE/TPO/PTFE : 0~100˚C [32~212˚F]
FPM : -10~120 ˚C [14~248˚F]
Weight 3.6kg [4.5kg]*1 5.3kg [6.2kg]*1 3.1kg
*1.[ ]: Drum type
30
■NDP-
NDP-10/12
10/12 series
NDP-10/12
Type
BPC BPN BPT BPS BPH BPE
3/8˝
Nominal Diameter
(10mm)
Suction
Fluid Port BSP 3/8” NDP-10
Connection Discharge BSP 1/2” NDP-12
Port
Supply
Rc1/4˝
Air Port
Connection Exhaust
Rc3/8˝
Port
0.2 ~ 0.7 Mpa
Normal Air Pressure
(7kgf/ cm2 )
Maximum 0.7 Mpa
Discharge Pressure (7kgf/ cm2 )
Maximum
20 L/min
Discharge Volume
Maximum
300 L/min (ANR)
Air Consumption
Operating 0~70˚C
Temp.
Ambient [32~158˚F]
Temperature Fluid 0~60℃
Range Temp. [32~140˚F]
Weight 3.3 kg
■NDP-
NDP-15 series
NDP-15
Type
BA □ BS □ FP □ FVT FDT
1/2˝
Nominal Diameter
(15mm)
Fluid
Suction
Port E.C. Countries BSP1/2 ″
Port
Rc1/2˝
Other Countries Rc1/2 ″
Supply
Rc1/4˝
Air Port
Connection Exhaust
Rc3/8˝
Port
0.2~0.7MPa 0.2~0.7MPa
Normal Air Pressure
(2~7kgf/cm2) (2~7kgf/cm2)
Maximum
50L/min 45L/min
Discharge Volume
Maximum
Air Consumption
0~70˚C
Temp.
[32~158˚F]
Operating
Diaphragm materials
Ambient
Temperature Fluid
NBR/CR : 0~70˚C [32~158˚F]
EPDM : -20~80˚C [1~176˚F]
0~60 ℃
TPEE/TPO/PTFE : 0~100˚C [32~212˚F]
FPM : -10~120 ˚C [14~248˚F]
Operating Noise 81dB 81dB
Weight 4.1kg 6.2kg 3.5kg 4.3kg
31
■NDP-
NDP-20 series
NDP-20
Type
BA □ BAT BS □ BST BP □ BPT
3/4˝
Nominal Diameter
(20mm)
Suction E.C. Countries BSP3/4 ″
Fluid
Connection
Port
Discharge
Rc3/4˝ Other Countries Rc3/4 ″
Port DIN Flange available
Supply
Rc1/4˝
Air Port
Connection Exhaust
Rc3/4˝
Port
0.2~0.7MPa 0.2~0.7MPa
Nominal Air Pressure
Discharge Volume/Stroke 350mL 240mL 350mL 240mL 350mL 240mL
Maximum
110L/min 100L/min 110L/min 100L/min 110L/min 100L/min
Discharge Volume
Maximum 1200L/min 1400L/min 1200L/min 1400L/min 1000L/min 1000L/min
Air Consumption (ANR) (ANR) (ANR) (ANR) (ANR) (ANR)
Suction Lift 5Pa·s or below (5000Cp)
Force In 10Pa·s or below (10.000Cp)
0~70˚C
Temp.
Operating [32~158˚F]
Ambient Diaphragm materials NBR/CR : 0~70˚C [32~158˚F]
Temperature Fluid EPDM : -20~80˚C [1~176˚F] 0 60˚C ～
Range Temp. TPEE/TPO/PTFE : 0~100˚C [32~212˚F] [32 140˚F] ～
FPM : -10~120 ˚C [14~248˚F]
Weight 9.0kg [11.2kg]*1 14.0kg 8.0kg
*1.[ ]: Drum type
■NDP-
NDP-25 (metal type) series
NDP-25
Type
BA □ BAT BS □ BST BF □ BFT
1˝
Nominal Diameter
(25mm)
Suction
Fluid Port
Rc1˝
Port
Supply
Rc3/8˝
Air Port
Connection Exhaust
Rc3/4˝
Port
0.2~0.7MPa
Normal Air Pressure
(2~7kgf/cm2)
Maximum 0.7MPa
Discharge Pressure (7kgf/cm2)
Discharge Volume/Stroke 600mL 500mL 600mL 500mL 600mL 500mL
Maximum
160L/min
Discharge Volume
Maximum 1800L/min 1600L/min 1800L/min 1600L/min 1800L/min 1600L/min
Air Consumption (ANR) (ANR) (ANR) (ANR) (ANR) (ANR)
0~70˚C
Temp.
Operating [32~158˚F]
Ambient Diaphragm materials NBR/CR : 0~70˚C [32~158˚F]
Temperature Fluid EPDM : -20~80˚C [1~176˚F]
Range Temp. TPEE/TPO/PTFE : 0~100˚C [32~212˚F]
FPM : -10~120 ˚C [14~248˚F]
Weight 13kg 20kg 20kg
32
■NDP-
NDP-25 (plastic type) series
NDP-25
Type
BP □ BPT BV □ BVT
1˝
Nominal Diameter
(25mm)
Suction E.C. Countries BSP1 ″
Fluid
Connection
Port
Discharge
Other Countries Rc1 ″
Port DIN Flange available
Supply
Rc3/8˝
Air Port
Connection Exhaust
Rc3/4˝
Port
0.2~0.7MPa
Nominal Air Pressure
(2~7kgf/cm2)
Maximum 0.7MPa
Discharge Pressure (7kgf/cm2)
Discharge Volume/Stroke 600mL 500mL 600mL 500mL
Maximum
150L/min
Discharge Volume
Maximum
1400L/min (ANR) 1600L/min (ANR) 1400L/min (ANR) 1600L/min (ANR)
Air Consumption
Operating 0~70˚C
Temp.
Ambient [32~158˚F]
Temperature Fluid 0~60˚C [32~140˚F] PP
Range Temp. 0~80˚C [32~176˚F] PVDF
Weight 11.0kg 13.5kg
■NDP-
NDP-40 series
NDP-40
Type
BA □ BAT BS □ BST BF □ BFT BP /BV□ □ BPT / BVT
Nominal Diameter
1·1/2″
(40mm)
Suction
Fluid Port Equivalent to Equivalent to
Rc1·1/2˝
Connection Discharge JIS flange 10K40A JIS flange 10K40A
Port
Supply
Rc1/2˝
Air Port
Connection Exhaust
Rc1˝
Port
0.2~0.7MPa 0.2~0.7MPa
Normal Air Pressure
Discharge Volume/Stroke 2800mL 1400mL 2800mL 1400mL 2800mL 1400mL 2800mL 1400mL
Maximum
380L/min 340L/min 380L/min 340L/min 380L/min 340L/min 380L/min 340L/min
Discharge Volume
3500 2500 3500
2500 3500 2500 3000 3000
Maximum
L/min L/min L/min
L/min L/min L/min L/min L/min
Air Consumption
(ANR) (ANR) (ANR)
(ANR) (ANR) (ANR) (ANR) (ANR)
Suction Lift 10Pa·s or below (10.000Cp)
0~70˚C
Temp.
[32~158˚F]
Operating
Ambient
Diaphragm materials NBR/CR : 0~70˚C [32~158˚F]
Temperature EPDM : -20~80˚C [1~176˚F]
Fluid 0~60˚C [32~140˚F] PP
Range Temp. TPEE/TPO/PTFE : 0~100˚C [32~212˚F]
0~80˚C [32~176˚F] PVDF
FPM : -10~120 ˚C [14~248˚F]

Weight 27kg 43kg 47kg 27kg(PP) 32kg(PVDF)
33
■NDP-
NDP-50 series
NDP-50
Type
BA □ BAT BS □ BST BF □ BFT BP □ BPT BV □ BVT
2˝
Nominal Diameter
(50mm)
Suction
Fluid Port
Equivalent to JIS flange 10K50A Rc2˝ Equivalent to JIS flange 10K50A
Port
Supply
Rc3/4˝
Air Port
Connection Exhaust
Rc1˝
Port
Nominal Air Pressure 0.2~0.7MPa (2~7kgf/cm2) 0.2~0.7MPa (2~7kgf/cm2)
Discharge Volume/Stroke 4300mL 2100mL 4300mL 2100mL 4300mL 2100mL 4300mL 2100mL 4300mL 2100mL
Maximum 600 580 600 580 600 580 600 560 600 560
Discharge Volume L/min L/min L/min L/min L/min L/min L/min L/min L/min L/min
4500 5500 4500 5500 4500 5500 5000 5000 5000 5000
Maximum
L/min L/min L/min L/min L/min L/min L/min L/min L/min L/min
Air Consumption
(ANR) (ANR) (ANR) (ANR) (ANR) (ANR) (ANR) (ANR) (ANR) (ANR)
Temp. 0~70˚C [32~158˚F]
Operating Diaphragm materials
Ambient NBR/CR : 0~70˚C [32~158˚F]
Temperature Fluid 0~60˚C [32~140˚F] PP
Range Temp.
EPDM : -20~80˚C [1~176˚F]
0~80˚C [32~176˚F] PVDF
TPEE/TPO/PTFE : 0~100˚C [32~212˚F]
FPM : -10~120 ˚C [14~248˚F]
Weight 36kg 63kg 64kg 37kg 42kg
■NDP-
NDP-80 series
NDP-80
Type
BA □ BAT BS □ BST BF □ BFT BP □ BPT
3˝
Nominal Diameter
(80mm)
Suction
Fluid Port Equivalent to JIS flange
Equivalent to JIS flange 10K80A Rc3˝
Connection Discharge 10K80A
Port
Supply
Rc3/4˝
Air Port
Connection Exhaust
Rc1˝
Port
0.2~0.7MPa
Normal Air Pressure 0.2~0.7MPa (2~7kgf/cm2)
(2~7kgf/cm2)
Discharge Volume/Stroke 8500mL 3800mL 8500mL 3800mL 8500mL 3800mL 8500mL 3800mL
Maximum
800L/min 640L/min 800L/min 640L/min 800L/min 640L/min 800L/min 600L/min
Discharge Volume
6000 5500 5500 6000 6000 5500 5500
Maximum 5000
L/min L/min L/minL/min L/min L/min L/min
Air Consumption L/min (ANR)
(ANR) (ANR) (ANR) (ANR) (ANR) (ANR) (ANR)
Temp. 0~70˚C [32~158˚F]
Operating Diaphragm materials NBR/CR : 0~70˚C [32~158˚F]
Ambient EPDM : -20~80˚C [1~176˚F]
Temperature Fluid 0~60˚C
Temp. TPEE/TPO/PTFE : 0~100˚C [32~212˚F]
Range [32~140˚F]
FPM : -10~120 ˚C [14~248˚F]

Weight 62kg 104kg 110kg 64kg
34
■DP-
DP-F series
Type DP-5F DP-10F DP-20F DP-25F DP-38F
1/4˝ 3/8˝ 3/4˝ 1˝ 1˝
Nominal Diameter
(6mm) (10mm) (20mm) (25mm) (25mm)
Suction Rc3/8˝ Rc3/4˝
Equivalent to Equivalent to
Fluid Port or or
Rc1/4˝ JIS flange JIS flange
Connection Discharge Equivalent to Equivalent to
10K25A 10K25A
Port JIS flange 10K10A JIS flange 10K20A
Supply
Rc1/4˝ Rc3/8˝ Rc1/2˝
Air Port
Connection Exhaust
Rc3/8˝ Rc3/4˝
Port
0.2~0.5MPa 0.2~0.7MPa
Normal Air Pressure
Discharge Volume/Stroke 13mL 65mL 150mL 400mL 700mL
Maximum
10L/min 25L/min 50L/min 90L/min 95L/min
Discharge Volume
Maximum
170 L/min (ANR) 250 L/min (ANR) 350 L/min (ANR) 1200 L/min (ANR) 1500 L/min (ANR)
Air Consumption
Do not use the
flat valve type
Slurry Limitation pump for the 1mm or less 2mm or less 3mm or less
liquids with
slurry.
Limitation of Viscosity 0.5Pa·s or below 1Pa·s or below 2Pa·s or below 2.5Pa·s or below
Operating 0~70˚C
Temp.
Ambient [32~158˚F]
Temperature Fluid 0~80˚C
Operating Noise 71dB 82dB 85dB 88dB 90Db
Weight 3.4kg 7.2kg 15.5kg 40kg 52kg
35
10.2 Appearance and dimensions
10.2.1 NDP-
NDP-5 series
■NDP-
NDP-5FAT
■NDP-
NDP-5FST
■NDP-
NDP-5FPT/FVT/FDT
5FPT/FVT/FDT
10.2.2 DP-
DP-10 series
36
10.2.2
10.2.2 DP-
DP-10/12 series
■DP-
DP-10/12
10/12BA
/12BA□
½" BSP for DP12
½" BSP for DP12
■DP-
DP-10/12
10/12BS
/12BS□
½" BSP for DP12
½" BSP for DP12
■DP-
DP-10/12
10/12BP
/12BP□
½" BSP for DP12
½" BSP for DP12
37
■BDP-
DP-10/12
10/12BA
/12BA□
½" BSP for BDP12
½" BSP for BDP12
■BDP-
DP-10/12
10/12BS
/12BS□
½" BSP for BDP12
½" BSP for BDP12
10.2.3 NDP-
NDP-10/12
10/12 series
■NDP-
DP-10/12
10/12BP
/12BP□
½" BSP for NDP12
½" BSP for NDP12
38
10.2.4
10.2.4 NDP-
NDP-15 series
■NDP-
NDP-15BA□
■NDP-
NDP-15BS
15BS□
■NDP-
NDP-15FP□/FVT/FDT
/FVT/FDT
39
10.2.5
10.2.5 NDP-
NDP-20 series
■NDP-
NDP-20BA□
■NDP-
NDP-20BS□
■NDP-
NDP-20BP□
40
■BDP-
DP-20BA□
10.2.6
10.2.6 NDP-
NDP-25 series
■NDP-
NDP-25BA□
■NDP-
NDP-25BS□
41
■NDP-
NDP-25BF□
■NDP-
NDP-25BP□
■NDP-
NDP-25BV□
42
10.2.7
10.2.7 NDP-
NDP-40 series
■NDP-
NDP-40BA□
■NDP-
NDP-40BS□
■NDP-
NDP-40BF□
43
■NDP-
NDP-40BP
40BP□
■NDP-
NDP-40BV□
44
10.2.8
10.2.8 NDP-
NDP-50 series
■NDP-
NDP-50BA
50BA□
■NDP-
NDP-50BS□
45
■NDP-
NDP-50BF□
■NDP-
NDP-50BP□
■NDP-
NDP-50BV□
■NDP-
NDP-50BV
50BV□
46
10.2.9
10.2.9 NDP-
NDP-80 series
■NDP-
NDP-80BA
0BA□
■NDP-
NDP-80BS□
47
■NDP-
NDP-80BF□
■NDP-
NDP-80BP□
48
10.2.10
10.2.10 DP-
DP-F series
■DP-
DP-5F
■DP-
DP-10F(PT:FEMALE)
■DP-
DP-10F(JIS 10K 10A)
49
■DP-
DP-20F(PT:FEMALE)
■DP-
DP-20F(JIS 10K 20A)
■DP-
DP-25F
50
■DP-
DP-38F
CAUTION
･Due to improvement or modification of products, dimensions are should be changed without prior notice.
Please contact your dealer or our regional office for detailed information.
51
10.
10.3 Performance curve
Note: Synthetic pumps can be used at 7Bar depending on

temperature. The curve right show you this temperature
range for PP, PVDF and Acetal pumps.
All other synthetic types may be used until a max of 5Bar.
Above 60ºC max pressure 5Bar
10.
10.3.1 NDP-
NDP-5 series
series
10.
10.3.2 DP-
DP-10 series
10.
10.3.2 (B)DP
(B)DP-
DP-10/12 series
10.
10.3.3 NDP-
NDP-10 series
52
10.
10.3.3 NDP-
DP-10/12 series
10.
10.3.4 NDP-
NDP-15 series
10.
10.3.5 NDP-
NDP-20 series
53
10.
10.3.6 NDP-
NDP-25 series
10.
10.3.7 NDP-
NDP-40 series
54
10.
10.3.8 NDP-
NDP-50 series
10.
10.3.9 NDP-
NDP-80 series
55
10.
10.3.10 DP-
DP-F series
56
Note: Method of measurement of operating noise
With a specified noise meter, the operating noise is measured at measurement points A, B and C, and the
maximum value is to be used.
Note: Method of measurement of performance curve

Measuring instruments and procedure
･Conditions
a) Supplied air pressure: Maintaining preset pressure
b) Liquid pumped: Fresh water
c) Temperature: Ambient
d) Condition of suction: Flat suction 0 meter head
e) Measuring system: System A … Converting weight of discharged fluid to volume.
System B … By liquid meter
57
11. Trouble-
Trouble-Reporting FAX Sheet
･Your information will be most helpful in our efforts to improve our servicing as well as checking into causes
of troubles and irregularities. Therefore, take your time, fill out the following FAX sheet and fax it to your
dealer or our regional office. Thank you.
Trouble-
Trouble-Reporting FAX Sheet
Name of your firm Name of person in charge
Address Department
Telephone ( ) －
Fax ( ) －
MODEL/No. (Product name/Product No.) Date of product
Period of use SERIAL No.

From to (Lot No.)
/ /
Operating conditions Date of purchase
□ Indoor □ Outdoor
Frequency of operation
□ Continuous Name of dealer
□ Intermittent
Hours / day / week / month
Operating air pressure MPa Type of fluid pumped
Discharge pressure MPa
Discharge volume L/min.
Stroke Suction side m Specific gravity
Discharge side m Viscosity Pa•s
Oil lubrication □YES □ NO
Slurry
Fluid temperature
□ YES Density
˚C / ˚F
wt%
Particulate diameter mm
□ NO
Condition of pump (nature of problem)
Draw a summary drawing of application

(size, length of piping, and component parts)
58
12. Warning symbols
BEWARE: HIGH TEMPERATURE ELECTRIC SHOCK POISON
FLAMMABLE CORROSION EXPLOSION
General warnings, cautions and FIRE STRICTLY PROHIBITED

danger notifications
59
13. Limited warranty
･This product is shipped to customers only after meeting strict inspection standards. If an abnormality occurs during
normal operation in accordance with the operating instructions and other operating cautions within the warranty
period (12months after date of purchase) that can be attributed to a manufacturing defect, the defective parts of
this product will be serviced or the product will be replaced free of charge. However, this warranty will not cover
compensation for incidental damage or any malfunction listed below.
1. Warranty period
This warranty will be valid for a period of 12months after the date of purchase.
2. Warranty
If, during the warranty period, any of the material of the genuine parts of this product or the workmanship of
this product is found defective, and is so verified by our company, the servicing cost will be fully born by our
company.
3. Exclusion
Even during the warranty period, this warranty does not cover the following:
(1) Malfunction arising from use of parts other than manufacturer-specified genuine parts
(2) Malfunction arising from misuse or operating errors, or lack of storage or maintenance care
(3) Malfunction arising from use with a fluid that may cause corrosion, inflation or dissolution of the
component parts of the product
(4) Irregularity arising from repair made by other than by our firm, our regional office, dealer or authorized
service personnel
(5) Malfunction arising from modification of the product by other than authorized service personnel
(6) Wear and tear of parts that must be regularly replaced in the course of normal operation, such as
diaphragms, valve seats, balls, air switch sleeve valves and O-rings
(7) Malfunction and/or damage due to transportation, moving or drop page of the product after purchase
(8) Malfunction and/or damage due to fire, earthquake, flood or other major forces.
(9) Malfunction arising from use of compressed air that contains impurities or excessive moisture, or
use of gases or fluids other than the specified compressed air
(10) Malfunction arising from use with a fluid that causes excessive abrasion or use of lubricating oil
other than that specified for this product
Furthermore, this warranty does not cover the rubber parts, or other parts that are subject to wear in
normal operation, used in this product and its accessories.
4. Parts
Parts for this product will be kept available for 5 years after discontinuation of production. Once 5 years have
elapsed after close of production, availability of parts for this product cannot be guaranteed.
YAMADA
YAMADA CORPORATION
INTERNATIONAL DEPARTMENT
1-3, 1-CHOME, MINAMI MAGOME, OHTA-KU, TOKYO, 143-8504, JAPAN
PHONE: 81-(0)3-3777-0241
FAX: 81-(0)3-3777-0584
E-MAIL: [email protected]
YAMADA EUROPE B.V.

AQUAMARIJNSTRAAT 50, 7554 NS HENGELO, THE NETHERLANDS-
PHONE: 31-(0)-74-242-2032
FAX: 31-(0)-74-242-1055
E-MAIL: [email protected]
60

Manual Yamada NDP DP UK

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Address : No,1-3,1-Chome,Minami-Magome,ohta-ku,Tokyo,143-8504 Japan

Declares, in sole responsibility, that the following product

Equipment : Diaphragm Pumps

Type : NDP- and DP- series

Referred to in this declaration conforms with the following standard(s) or directive(s)

YAMADA CORPORATION will keep on file for review for following

Name of company : YAMADA EUROPE B.V.

Address : Aquamarijnstraat 50, 7554 NS Hengelo (O), The Netherlands

This product is certificated in TUV Rheinland about safety.

Place and date issued : Sagamihara Factory / May 16 2001

Name and signature as well as position of undersigned :

Hiromasa Kumagai (Quality assurance Dept. Director)

·For safe operation

This symbol indicates a DO, and will be accompanied by instructions on something

•Torque of all tightening parts must be inspected before operation.

1. Names of parts and materials

A: Air Valve F : Pump Base

DP-10/12BA □ DP-10/12BS □ DP-10/12BP □ BDP-10/12BA □

Switching Portion ADC12

Switching Portion ADC12

NDP-40BA □ NDP-40BS □ NDP-40BP □

NDP-50BA □ NDP-50BS □ NDP-50BP □

NDP-80BA □ NDP-80BS □ NDP-80BP □

DP-5F DP-10F (PT: FEMALE)

DP-10F (JIS 10K 10A) DP-25F

•Fluorine resin type

•Cover each screw with sealing tape to prevent leakage.

3.2 Installing the pump

3) When fixing the pump in place, use the

Notes: Arranging outside exhaust

Fig. 3.3.a type 20/25

3. Use 2.0mm2 minimum ground wire.

•If, depending upon the place of pump installation, the

•Keep a vessel below the relief valve to catch any

•Be sure to sufficiently ground the piping and peripheral equipment.

1) Start the air compressor.

5.2 Flow adjustment

5.4 Releasing the pressure

1) Remove the hose from the suction side of the pump.

9. Returning the product for servicing

Operating Noise 82dB 82dB

Operating Noise 81dB 81dB

½" BSP for DP12

½" BSP for DP12

½" BSP for DP12

½" BSP for DP12

½" BSP for DP12

½" BSP for DP12

½" BSP for BDP12

½" BSP for BDP12

½" BSP for BDP12

½" BSP for BDP12

½" BSP for NDP12

½" BSP for NDP12

Note: Synthetic pumps can be used at 7Bar depending on

Note: Method of measurement of performance curve

Period of use SERIAL No.

Draw a summary drawing of application

BEWARE: HIGH TEMPERATURE ELECTRIC SHOCK POISON