Plate Heat Exchanger 2 Operation and Maintenance Manual
Plate Heat Exchanger 2 Operation and Maintenance Manual
Plate Heat Exchanger 2 Operation and Maintenance Manual
<Use of Equipment>
To prevent injury to persons, do not use the equipment for anything other than its intended purpose and specification. Also,
installation and maintenance shall be carried out according to these Manuals.
<Trained Operators>
Operation, maintenance/inspection, or installation of the equipment shall be performed by personnel/operators who have
undergone training regarding safety and danger prevention drills.
Work in high places shall be performed by personnel/operators who have undergone training regarding safety and danger
prevention drills.
<Disclaimer>
HISAKA accepts no liability for any failures in the function or performance of the equipment caused by use of any other than
genuine parts.
HISAKA accepts no liability for any injuries or damage borne by the user, caused by use of any other than genuine parts..
HISAKA Plate Heat Exchanger
Operation and Maintenance Manual
Table of Contents
1 Safety Precautions P1, 2
2 Names of Components P3
3 Components Details P4
4 Nameplate P5
5 Accessories P5
6 Consumables P5
7 Model Description P5
9 Operation P7
10 Shutdown P7
11 Long-term Storage/Preservation P8
12 Maintenance P8 ~
13 Troubleshooting P15, 16
17 Inquiries P24
1 Safety Precautions
Read through this manual carefully before use, and use PHE properly.
If you have any questions, please inquire with our company.
WARNING This symbol indicates content where mishandling could result in death or severe injury.
CAUTION This symbol indicates content where mishandling could result in injury or property damage.
Meanings of Symbols
Indicates items that are "prohibited (something that you must Indicates items that are "mandatory (something that you must
NOT do)". do)".
WARNING
Do NOT use a piping gasket to the rubber covering nozzle of PHE. Keep fire-fighting equipment when handling flammable media.
Sealing performance could be decreased and it could be a cause of If the flammable media ignites during operation or maintenance, it can
leaking. In case of metal covering nozzle, piping gasket is required. lead to a major accident.
In general, do NOT perform pneumatic test for medium and large Install a protective cover on PHE when handling dangerous media,
size PHE. For small size PHE, do not perform pneumatic test at which is high temperature, high pressure, strong acid, or a strong
the same pressure as hydrostatic test pressure. alkaline.
When compressed air or nitrogen for pneumatic test is leaked, it is very If a dangerous media leaks and is splashed, it may lead to a serious
dangerous since there would be an impact caused by volume expansion accident.
in addition to such test pressure.
In general, do NOT perform pneumatic test in excess of 0.75 MPaG.
Do NOT loosen the thermometer, pressure gauge, tightening bolts Make sure that the operation is stopped, the internal pressure is
and nuts, and/or any other accessories during operation and/or "0", and the fluid temperature has sufficiently dropped before
PHE pressurized. disassembling the PHE
It may cause burns or injury if fluid is blown out from PHE/pipes. If fluid splashes from the PHE during disassembly, it may cause burns or
lacerations.
Do NOT use damaged tightening bolts, such as improper rust or When removing gasket, carry out in proper location with good
cracks. ventilation.
When the tightening bolts breaks during operation or disassembly, it is The gasket should be adhered with Hisaka’s “S-1", "F-2" contains an
dangerous not only broken pieces are scattered, but also fluid may organic solvent. Breathing the volatile ingredients for a long time may
splash from PHE. cause symptoms such as headache, dizziness, and nausea. If these
Do NOT use tightening bolts with loosed bolt head. symptoms occur, remove person to fresh air. If signs/symptoms develop,
If the swaged bolt head loosens and comes off the bolt, it could burst at get medical attention.
high speed. It may cause a serious accident for any person or property. Wear protective equipment such as protective goggles, a mask, rubber
gloves, and protective clothing if handling a dangerous fluid such as a
Do NOT incinerate the gasket.
strong acid or strong alkaline.
Incinerating gaskets releases a toxic gas and is very dangerous.
Eye Contact: Flush eyes with large amounts of water. If signs/symptoms
Any unnecessary gaskets should be disposed as industrial waste in
persist, get medical attention.
accordance with international, national, prefectural, and municipal
Skin Contact: Remove contaminated clothing and shoes. Immediately
regulations.
flush skin with large amounts of water. Get medical
Also, gaskets should be disposed under the local jurisdiction.
attention. Wash contaminated clothing and clean shoes before reuse.
Do NOT handle the heat transfer plates in any place with strong
Inhalation: Remove person to fresh air. If signs/symptoms develop, get
wind.
medical attention.
Under strong wind, the heat transfer plates it could fly, cut, injury, and
If Swallowed: Do not induce vomiting unless instructed to do so by
bruise.
medical personnel. Give victim two glasses of water. Never
give anything by mouth to an unconscious person. Get medical
attention.
P1
CAUTION
Do NOT touch the side of plate pack and heat transfer plate edge. Do NOT freeze.
The edge of a heat transfer plate is very sharp and may cut you. If freezing occurs in PHE, the heat transfer plates may be damaged.
Be sure to wear cut-resistant gloves whenever touching heat transfer Drain out completely to avoid freezing in case of preservation in cold
plate. areas. In warm areas, if storing the equipment for a long time, store it
with liquid at full capacity.
Do NOT place objects on plate pack. If using a pump with specifications in excess of the PHE's design
It may cause deformation of heat transfer plate. pressure, install a safety device on the pump's delivery side or the
Falling object may cause injury during operation. PHE's inlet or outlet.
Even if not required by applicable code and regulation, a safety device is
necessary to protect the equipment.
Do NOT make heat transfer plate edge deform by contacting with Secure working space around PHE.
surrounding object. Adequate piping design is required, taking into account the working
Deformation of the heat transfer plate may cause damage on plate space for disassembly and tightening device.
gasket and result in leakage.
Do NOT shorten guide bar by cutting. Perform maintenance of PHE that handle dangerous fluids, such as
It makes disassembling of the PHE impossible. a strong acid or strong alkaline, in an environment that has drain
In general, do NOT remove stud bolt of connection. water treatment equipment.
It may cause damage on the threads. Waste media in accordance with laws, codes and regulations. Be careful
Stud bolt is to be removed very carefully not to make any damage on the not to drain liquid into a river or ocean area.
threads of both stud bolt and its hole at your own risk, only when it is If untreated liquid leaks, take measures in accordance with the "Material
absolutely necessary. Safety Data Sheet (MSDS)" for the treatment liquid you used.
Do NOT weld or attach any piping support onto the frame, guide In case of inner strainer is inserted PHE, remove it at the time of the
bar, and/or guide bar support. back wash.
Welding causes thermal damage on plate gaskets and attached parts It may cause damage on the inner strainer.
may interrupt handling when disassembling.
Do NOT enter debris or foreign materials into PHE. Remove the smell of gaskets and/or adhesive by hot water cleaning
Install a strainer on upstream to prevent clogging in PHE. inner of PHE in order to prevent the fluid from absorbing these
When flushing pipes for commissioning operation, install a temporary smells.
strainer or provide bypass on upstream PHE in order to prevent debris Fluid may absorb the smell of plate gaskets and/or adhesive when
or foreign materials into PHE. PHE is newly installed or plate gaskets are replaced.
To avoid above, clean the inner of PHE using hot water and remove the
smell. In case of applying F-2 adhesive for food product use, cleaning
with 80℃ hot water and 8 hours is recommended as a minimum.
Do NOT start and stop the pump frequently (in a short time).
During commissioning, pay attention to time duration of pump start/stop,
or there would be leakage due to difficulty of gasket restoration caused
by temperature and pressure variation. After stopping, min. 3 minutes is
recommended to restart.
Open and close the valve slowly so as not to create a sudden pressure
fluctuation.
Do NOT operate in excess of the design conditions (temperature,
flow rate, pressure, etc.).
It may cause deformation of the heat transfer plates or leakage. Also,
the required performance may not be achieved.
Do NOT apply impact pressure and instantaneous pressure
fluctuation.
Do not apply impact pressure and instantaneous pressure fluctuation to
PHE, such as from starting-up of pump, sudden close of valve, or by
steam hammer occurred. Deformation, cracks, or leaks in the heat
transfer plates are possible if long time repeated pressure pulsation
within few seconds
Do NOT apply instantaneous negative pressure.
Drawdown may occur if instantaneous negative pressure is applied to
the PHE by pump stop or valve closing, or heat transfer plates
deformation may also.
P2
2 Names of Components
[NOTE]
Refer to the "Plate Arrangement Drawing" for equipment specifications.
Name plate
Name plate
Lower guide bar
S-nozzle
Frame support
S-nozzle
Heat transfer plates
S-nozzle
Guide bar support
S-nozzle
Fig. 2-1 J Type Heat Exchanger Fig. 2-2 P Type Heat Exchanger
S-nozzle
S-nozzle
<SectionⅠ> ● ●
<SectionⅣ>
●
<SectionⅢ>
Nameplate
<SectionⅡ> ●
Trapezoidal flow
D-Plate (First heat transfer plate between the S, L, C, and E-Frames)
E-Plate (Last heat transfer plate between the S, L, C, and E-Frames)
Flow
Flow
Channel plates (Heat transfer plates except for the D-Plate and E-Plate between
the S, L, C, and E-Frames)
Diagonal flow
Flow
Flow
Stainless steel, Titanium, Titanium alloy, Nickel alloy, and so on
B-Plate A-Plate
The plate gaskets comprise of the following four types.
gasket gasket
D-Gasket (Installed to the D-Plate port hole)
E-Gasket (Installed to the E-Plate port hole)
Trapezoidal flow
Channel gaskets (Gaskets installed to the front surfaces of heat transfer plates
other than the D-Plate)
Flow
Flow
Distance piece (String gasket that fills the gasket groove on the D-Plate or
E-Plate)
[NOTE]
These are not mounted on some types depending on the heat transfer plate
model and whether the plate is with or without passage holes.
Diagonal flow
Flow
Flow
"A-Plate channel gaskets" are fliped upside down for Trapezoidal flow or fliped
horizontal and upside down for Diagonal flow to be used as "B-Plate channel gaskets".
The opposite is the same.
"A-", "AG-", or "AN-" in front of the gasket material indicates "Slit-In" type.
3-3 Connection
Following figures are standard products for connection.
Other types of connections are available as you want.
N TN KN
Fig. 3-1. Rubber covering type Fig. 3-2. Metal covering type Fig. 3-3. Metal covering type
(Bended product) (Welded product)
P4
4 Nameplate
5 Accessories
Any accessories, like a ratchet spanner, anchor bolt, thermometer, pressure gauge, etc., for HISAKA PHE are to be supplied as
option upon request.
6 Consumables
Not all heat transfer plates are durable parts. Heat transfer plates to be used under corrosive and/or erosive environment
shall be considered as consumables. (Refer to: "12-3-1. Heat Transfer Plate Replacement")
Plate gaskets are consumables. Replace them periodically. (Refer to: "12-3-2. Replacement of Plate Gasket")
7 Model Description
The model description for HISAKA PHE indicates the following details.
RX - 1 4 6 A - TN H J R - 24
P5
8 Tests Before Commissioning Operation
After installation, commissioning operation of the PHE is to follow the conditions below.
PHE has been performed pressure-leak test before delivery. In case of retest at site, follow below instructions.
Also, in case of pressure /leak test for whole system including up/down stream equipment, follow below instructions.
In case of hydrostatic test
Pressurize hot and cold side independently and/or both sides at the same time. Actual test pressure shall not exceed the
specified test pressure. Over test pressure could result in heat transfer plate/frame deformation and/or leaking. The test
pressure is referred to Plate Arrangement Drawing.
In case of pneumatic test
Pressurize hot and cold side independently and/or both sides at the same time. Keep distance from PHE during the test.
When compressed air or nitrogen for pneumatic test is leaked, it is very dangerous since there would be an impact caused
by volume expansion in addition to such test pressure. The test pressure is referred to Plate Arrangement Drawing.
P6
9 Operation
The procedure for start-up depends on your use. Reconfirm your use and follow its procedure.
10 Shutdown
The procedure for shutdown depends on your use. Reconfirm your use and follow its procedure.
P7
11 Long-term Storage/Preservation
If the unit has been used and long-term storage is required, PHE is to be placed in storage as below table. The storage
conditions are depending on your application and the environment.
Environment/Application Storage Procedure
General use It must be completely drained and storage with empty condition to avoid failures such as
alteration of any remaining liquid, corrosion in heat transfer plates, and damage to
components from freezing.
It must be completely fulfilled and storage.
It is recommended to replace the seawater with clean water to prevent decay.
Seawater use
In case of long term storage with empty and dry condition, dried scale on the heat transfer
plates might not be able to cleaned.
Cold area use It must be completely drained and storage with empty condition If freezing occurs in PHE,
Low temperature media use the heat transfer plates may be damaged.
Take care following four items when storing a spare gasket long term.
Do not place any items on it to avoid gasket deformation.
Store it in a black plastic bag or cardboard box to avoid ultraviolet exposure.
Store in a cool place avoiding direct sunlight and high temperature, high humidity.
Storage lifetime of new plate gasket is 3 years after the purchase. .
Take care following three items when storing a spare adhesive long term.
Store in a cool place avoiding direct sunlight and high temperature, high humidity.
Storage lifetime of new adhesive is 2 years after the purchase in case of general application “S-1” and food application
“F-2”.
Mix it well before use because the solvent and solids may separate due to long-term storage.
12 Maintenance
[NOTE]
The maintenance cycle is depending on your usage conditions. It is recommended to perform maintenance once per
year for brand-new PHE and estimate appropriate maintenance cycle based on the result thereof.
Do not hesitate to contact us for PHE total support, the "MARUGOTO PACK" maintenance.
Our excellent staffs, well-trained, carry out maintenance with their professional skills and techniques.
If the customer carries out maintenance by yourself, the below explanations: "12-1. Disassembly", "12-2. Cleaning", "12-3.
Maintenance", "12-4. Inspection", "12-5. Assembly", and "12-6. Leakage Detection" to be followed.
12-1 Disassembly
Disassembly preparation
(1) Record the tightening dimensions before disassembly in case of reusing plate gaskets.
Record of the tightening length is not required when using brand-new plate gaskets.
(2) Drain out media completely and make sure that no media and pressure is remaining from
the both chambers.
Maintenance space
(3) For PHE with E-Nozzle and/or C-Nozzle, remove the primary and secondary connection
Maintenance
and ensure to keep maintenance space and moving space for E-Frame, C-Frame, and
space
heat transfer plates.
Maintenance space
P8
(4) Apply lubricant the tightening bolts after cleaning all tightening bolt threads.
Disassembly work
Remove the tightening bolts and nuts as following steps by using a ratchet spanner or automatic tightening device.
The following procedures shows an example of PHE with 14 tightening bolts and nuts.
(6) Slowly loosen the tightening bolts in order from 1-2 to 13-14.
[NOTE]
If you have two sets of ratchet spanners and/or automatic tightening device,
slowly loosen two tightening bolts that are located diagonal, in order, 1 and
2, 3 and 4, to 11 and 12, 13 and 14,simultaneously
(7) After loosing tightening bolts/nuts, where the tightening bolt/nut can easily loose by using
bolts only 3,4,11 and 12, then remove all tightening bolts and nuts except for 3, 4, 11 and
12.
[NOTE]
Generally leave four tightening bolts and nuts, below the upper nozzles and
above the lower nozzles.
(These four tightening bolts generally are longer than the other tightening
bolts.)
(8) Slowly loosen the tightening bolts in order from 3 - 4 - 11 - 12 - 3 and so on.
[NOTE]
If you have two sets of ratchet spanners and/or automatic tightening device,
slowly loosen two tightening bolts that are located diagonal, in order, 3 and
4, 11 and 12, simultaneously.
[NOTE]
If the E-Plate and E-Frame are sticking each other, move back the E-Frame
slightly to separate E-Plate and E-Frame, and then move E-Frame to the
back end.
P9
12-2 Cleaning
12-2-1 Manual Cleaning
Cleaning preparation
Prepare a high-pressure washer or a soft brush, cleaning water, and dust cloths before cleaning the heat transfer plates.
Prepare a work/step platform for large PHE because heat transfer plate can clean with suspending on the upper guide bar.
Cover PHE with protective sheet to prevent the scattering of cleaning water.
Install a dust filter on the drain port to prevent clogging of the port by scale or dirt from heat transfer plates.
Cleaning method
Two method of cleaning the heat transfer plates are available.
Select a cleaning method depending on the PHE's installation condition and the capacity of effluent disposal.
[CAUTION] Do NOT use the heat transfer plates with a steel brush or steel wool.
If heat transfer plates are damaged by using a steel brush or steel wool, sealing performance could be decreased
and it could cause corrosion. Therefore, use a soft brush, such as nylon, so as not to damage the heat transfer
plates.
[CAUTION] Do NOT have the nozzle of the high pressure washer close to the PHE components.
High pressure water may peel the frame's coating or damage the heat transfer plate and plate gasket surfaces.
Therefore, keep the nozzle of the high pressure washer at least 100 mm away from the object being cleaned.
[CAUTION] Precaution for using a high pressure washer
Discharge pressure is 1 to 15 MPaG for the cleaning. Use water and a soft brush, such as nylon, for the scale
which is difficult to remove.
P10
12-3 Maintenance
12-3-1 Heat Transfer Plate Replacement
(1) Removing heat transfer plates
Replace any heat transfer plate with deformation, corrosion, or erosion to a brand-new one.
Please refer to “Plate Arrangement Drawing” and “Gasketting Manual” for heat transfer plate arrangement.
- Turn the heat transfer plate to removing direction with a pivot point of upper guide bar
and remove.
3
[NOTE] 1
Following PHE models use round type guide bar and don’t have hangers.
Those models are held by upper and lower guide bars; UX-005, UX-01, RX-00,
and CX(W)-01,CX-10.
P11
12-3-2 Replacement of Plate Gasket
Replace a plate gasket if it has any wearing, cracks, swelling, carbonization, adhesion, or foaming.
For types of plate gaskets, refer to each model's "Gasketting Manual".
3) Curing and pressing (Refer to P5 only if the plate gasket is type "B" or "None".)
Pile up gasketted heat transfer plate, place a weight (approx. 5kg) and a board
for curing. Perform curing time is 15 minutes and over. 5kg
Be careful not to fall over piled plates.
As recommendation, piled height is up to max. 1,000 mm.
P12
(4) Gasketting....."Slit-In" type plate gasket
1) Gasketting
Attach the plugging part of the gasket into the slit on the outside of plate gasket groove.
Be careful not to run on to gasket groove wall.
2) Gasket Bonding
Gaskets of D-Plate front side and E-Plate back side are not “slit-in” type. Apply adhesive to the gasket groove
and set D-Gasket(s) or E-Gasket(s).
Note: For only models which require gaskets of E-plate back side
[CAUTION]
Plate gasket has two sides. It is correct when stamp and color marking can be seen. (Some models are
exception.) Before gasketting, fix any twisting of gasket and check the front and back surfaces.
12-4 Inspection
Inspection of defects on the heat transfer plate two sides and plate gasket surface
– While moving the heat transfer plates toward the S-Frame side or E-Frame side one by one, visually check for foreign
material on the two sides of the heat transfer plate gasket groove and the plate gasket surface, and for defects such as
damage and/or corrosion.
If there is any foreign material on the two sides of the heat transfer plate gasket groove and/or the plate gasket surface,
remove it using a soft cloth such as a dust cloth.
If there is any visible damage, corrosion on the two sides of heat transfer plate or the plate gasket surface, replace it with
a brand-new one.
– At the same time, check that the plate gasket is free from peeling off the heat transfer plate.
If the gasket is peeling from plate groove, re-bonding only the peeling part.
– In case of “slit-in” type (plate gasket type "A"), only D-Plate front side and E-Plate back side are to be adhered. Use
Hisaka specified adhesive.
P13
12-5 Assembly
Assembly preparation
(1) Prepare the ratchet spanner or the automatic tightening device.
(2) Grease up the tightening bolts after cleaning all tightening bolt threads.
Assembly work
(1) Move all heat transfer plates that have been checked/inspected plate arrangement to
the S-Frame side, and move the E-Frame to the S-Frame side.
(2) Place the tightening bolts for position 3, 4, 11, and 12.
[NOTE]
Place the tightening bolts and nuts in four positions, below the upper
nozzles and above the lower nozzles. (If there are long bolts and short bolts,
place the long bolts first.)
(3) Tighten the bolts to ensure the dimension in position 3, 4, 11 and 12 should be equal.
[NOTE]
If you have two sets of ratchet spanners and/or automatic tightening device,
slowly tighten two tightening bolts that are located diagonal, in order, 3 and
4, 11 and 12, simultaneously.
(5) Where 3, 4, 11, and 12 become hard to tight, place all tightening bolts and nuts in
position 1 to 14.
[NOTE]
If you have two sets of ratchet spanners and/or automatic tightening device,
slowly tighten two tightening bolts that are located diagonal, in order, 1 and 2
-> 13 and 14 -> 3 and 4 -> 11 and 12 -> … -> 5 and 6 -> 7 and 8,
simultaneously.
The difference between each tightening length shall be within 10mm.
Tightening
Further, the difference shall decrease to 5mm, 3mm and 1mm from 10mm length
when it gets harder to tighten up in order to prevent galling of the tightening Tightening
length
(8) Repeat step (7) until the tightening below-specified lengths. Tightening
length
In case that plate gaskets are not to be replaced: Tightening lengths recorded Tightening
length
In case that plate gaskets are to be replaced: Tightening Length Max. on the Tightening
length
nameplate
[NOTE]
Tightening for the HISAKA PHE shall be managed by tightening lengths but not by torque counting by millimeters.
It is not a problem if there might be some different tightening torque between each tightening bolt position.
P14
12-6 Leakage Detection
(1) Leakage detection shall be performed once assembly of PHE has been completed.
Check if any leakages appear at top, bottom and both sides of plate pack by carrying out hydrostatic test.
Testing pressure shall not exceed the design pressure.
(2) Maintain pressure for 10 minutes or longer. All works can be completed if no leakage.
In case of any leakage detected, mark on the leaking part and disassemble PHE again for visual check on the heat
transfer plate and gasket surface.
13 Troubleshooting
Symptom Possible cause(s) Remedy/ Solution
The heat transfer plate arrangement is Disassemble PHE and heat transfer plate
incorrect. arrangement shall be corrected.
Heat transfer plate has crack and/or Disassemble PHE and replace damaged
pin-hole due to corrosion etc. D-plate to brand-new one.
P15
Symptom Possible cause(s) Remedy/ Solution
Fluid is leaking to the outside from E-plate gasket runs on to gasket groove Disassemble PHE and reset the E-plate
between E-Frame and the E-Plate. wall. (If equipment has E-Nozzle) gasket.
Heat transfer plate has crack and/or Disassemble PHE and replace
pin-hole due to corrosion etc. damaged E-plate to brand-new one.
P16
MEMO
P17
14 Plate Arrangement Drawing
<Sample>
- Equipment specification is
indicated. such as:
- Plate arrangement of
Operating conditions, design
heat transfer plates is
pressure, test pressure, design
indicated.
temperature
etc.
- Customer information.
- Revision history.
- The hole symbols and names for heat transfer plates are indicated.
P18
15 Assembly Drawing
This is one example of the Assembly Drawing of a Hisaka Plate Heat Exchanger. The following information is described in the Assembly Drawing.
- Describes customer
information.
P19
16 Exploded View [e.g.: J-Type Heat Exchanger]
3-3-1
3-2-2
3-2-1
3-2-2
3-2-1
3-2-2
3-2-1 Back
3-2-2 7
3-1-1
1 3-3-2
12 Nameplate
11 S4-Nozzle
1-1
10 S2-Nozzle
8
9 S3-Nozzle
8 S1-Nozzle
10 7 Tightening bolt and nut
6 Frame support
12
5 Lower guide bar (Square pipe)
5 3-1-2 4 Upper guide bar (Rail)
P20
16 Exploded View [e.g.: P-Type Heat Exchanger]
12
2
14
4 3-3-1
3-2-2
3-2-1
3-2-2
3-2-1
3-2-2
3-2-1
3-2-2
16 Nameplate
3-1-1 Back 7
13 15 E4-Nozzle
1 14 E2-Nozzle
15 13 E3-Nozzle
12 E1-Nozzle
1-1
11 S4-Nozzle
8
10 S2-Nozzle
3-3-2
9 S3-Nozzle
10
8 S1-Nozzle
7 Tightening bolt and nut
6 Guide bar support
16
5 Lower guide bar
4 Upper guide bar
3-1-2 5 3-3-2 E-Plate gasket *1
9
3-3-1 E-Plate
11
3-2-2 Channel gasket
3-2-1 Channel plate
3-1-2 D-Plate gasket *1
3-1-1 D-Plate
3 Heat transfer plates with plate gaskets
2 E-Frame
1-1 Stud bolt and nut
*1. Note: D/E plate gasket types with holes are different from the one without holes. 1 S-Frame
Part number Part name
P21
16 Exploded View [e.g.: Welded P-Type Heat Exchanger]
12
14
3-3-1
3-2-2
3-2-1
3-2-2
3-2-1
3-2-2
3-2-1
3-2-2 7
3-1-1 16 Nameplate
Back 13
15 E4-Nozzle
14 E2-Nozzle
1 15
13 E3-Nozzle
12 E1-Nozzle
11 S4-Nozzle
1-1 3-3-2
10 S2-Nozzle
9 S3-Nozzle
8
8 S1-Nozzle
10 7 Tightening bolt and nut
6 Guide bar support
5 Lower guide bar
16
4 Upper guide bar
3-3-2 E-Plate gasket *1
3-1-2
9 3-3-1 E-Plate (Cassette) *2
3-2-2 Channel gasket
11 5
3-2-1 Channel plate (Cassette)
3-1-2 D-Plate gasket *1
3-1-1 D-Plate (Cassette)
3 Heat transfer plates with plate gaskets
*2. When number of plates is an odd, the end of the heat transfer plate is a single plate, not a cassette.
2 E-Frame
*1. Note: D/E plate gasket types with holes are different from the one without holes.
1-1 Stud bolt and nut
1 S-Frame
Part number Part name
P22
16 Exploded View [e.g.: BP2CL Type Heat Exchanger]
7 6
12 2
14
3-3-1
3-2-2
3-2-1
3-2-2
3-1-1
27 Nameplate
26 C24-Nozzle *2
25 25 C22-Nozzle *2
4
23
3-3-1
24 C23-Nozzle *2
3-2-2
22
3-2-1
3-2-2
23 C21-Nozzle *2
3-1-1
Back
22 C2-Frame
21 C14-Nozzle *2
20 20 C12-Nozzle *2
18 13
3-3-1
19 C13-Nozzle *2
3-2-2
17 15
3-2-1
3-2-2
18 C11-Nozzle *2
3-3-2
3-1-1
17 C1-Frame
Back
16 L-Frame
3-1-2
15 E4-Nozzle *2
3-3-1
16
3-2-2
26 14 E2-Nozzle *2
3-2-1
3-2-2
24
3-1-1
13 E3-Nozzle *2
3-3-2
12 E1-Nozzle *2
Back
11 S4-Nozzle *2
3-1-2
10 S2-Nozzle *2
21 9 S3-Nozzle *2
19 8 S1-Nozzle *2
8
Back
3-3-2
P23
17 Inquiries
Global Network
HisakaWorks S.E.A. Sdn. Bhd. (MALAYSIA)
No.2, Jalan TP2. Taman Perindustrian SIME UEP, 47600 Subang Jaya, Selangor Tel : +603-8081-4185
E-mail : [email protected] Fax : +603-80817185
P24
Hisavina (Hisakaworks S.E.A. Vietnam Sales Representative Office) Ho Chi Minh Representative Office (VIETNAM)
4th Floor, Hoang Dan Building, 47-49, Hoang Sa Street, Da Kao Ward, District 1, Ho Chi Tel : +84 (8) 3910 7355
Minh City, Vietnam Fax : +84 (8) 39107356
E-mail : [email protected]
Hisavina (Hisakaworks S.E.A. Vietnam Sales Representative Office) Hanoi Representative Office (VIETNAM)
8th Floor, Sannam Building, Duy Tan Street, Dich Vong Hau Ward, Cau Giay District, Tel : +84-4-3795-9900
Hanoi, Vietnam Fax : +84-4-3795-9911
P25
[NOTE]
Please inform us the "MFG. Number" and "Model" described on the nameplate or Plate Arrangement Drawing
and Assembly Drawing.
Customer's memo
Please fill in the table below with PHE information.
Company name
Contact personnel
Post code
Address
Contact
Information
Tel/Fax
Item
Number
MFG. Number
Model
Date MFG.
Maintenance
Records
Inquiry Details
Please describe the symptoms of your PHE to lead the better solution.
P26
Location(s) of failure
Symptom(s)
Hisaka Works, Ltd., Heat Exchanger Division acquires both ISO9001 and ISO14001 certification.
HE-ME0013R22