Hvac Vol (III-2-4)

TENDER NO.
114/2023
THE CONSTRUCTION, COMPLETION

AND MAINTENANCE OF
AL KHALIJIA TOWER
AT
BLOCK 11, PLOT 34, QIBLA, KUWAIT
FOR
M/s. AL KHALIJIA INTERNATIONAL

COMPANY FOR TRADING &
CONTRACTING COMPANY
CONSTRUCTION CONTRACT
DOCUMENTS
Document (III-2-4)
PARTICULAR SPECIFICATIONS
HVAC WORKS
PO BOX: 28967 Safat, Contracts & Documents

13150 Kuwait. Department
Tel: (+965) 22411072/4
Fax: (+965) 22411075 E-mail: [email protected]
DOCUMENT III-2 : PARTICULAR SPECIFICATIONS - AL KHALIJIA TOWER
DOCUMENT III-2: PARTICULAR SPECIFICATIONS
TABLE OF CONTENTS
DIVISION/SECTION
No. TITLE PAGE No.
VOLUME 5 OF 6 - MECHANICAL (H.V.A.C) – DIVISION 15 (PARTLY)
15000 HVAC WORKS – GENERAL III-2/15500-1 to 25
15060 SUPPORTS, ANCHORS AND SEALS III-2/15080-1 to 11
15070 VIBRATION ISOLATOR III-2/15080-1 to 9
15080 HVAC INSULATION III-2/15080-1 to 8
15105 PIPE, TUBE AND FITTINGS III-2/15080-1 to 8
15530 FANS & VENTILATORS III-2/15530-1 to 5
15700 D/X COOLING UNITS III-2/15700-1 to 8
15890 DUCT WORKS III-2/15890-1 to 8
15910 DUCT ACCESSORIES III-2/15910-1 to 7
15940 AIR OUTLETS III-2/15940-1 to 5
15975 ELEC SPEC FOR HVAC III-2/15080-1 to 5
Nezar Al Anjari Consulting Bureau Table of Contents

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SECTION 15000
HEATING, VENTILATING AND

AIR-CONDITIONING SERVICES
GENERAL PROVISIONS
1.01 DESCRIPTION
A. General:
1. The Contractor shall provide all Heating, Ventilating and Air Conditioning works complete as per the
Contract Documents for Hotel Works.
2. HVAC Works shall be executed by a Specialist Sub-Contractor that shall be of

category-III as defined by the Central Tendering Committee (CTC).
3. The Drawings, Specifications, schedules of Equipment and Bill of Quantities and all other Contract
Documents are complementary to each other and any material, equipment, plant or works called for
by either part shall be furnished by the Contractor and included in the Contract as if called for by all
parts. Should the Tenderer discovers any conflict, discrepancy, error or omission in the tender
documents, he shall notify the Employer in writing in reasonable time during the tendering stage
period for directions regarding such alleged conflict, discrepancy, error or omission. The Employer
shall issue his instructions to all Tenderers by Supplement Notices and each Tenderer shall comply
with and allow in his rates for complying with such instructions before submitting his Tender on the
prescribed date.
The Contractor shall take into consideration that the drawings are meant to show the general picture
and layout with not much details and shall not reflect the final execution of the works. The Contractor
shall furnish all drawings, sketches and all details required, and all items, parts and material necessary
to make the installation complete and ready to operate without any additional cost in price whether
such items are particularly specified or not.
The Contract Drawings shall indicate the extent and general arrangement of the specified systems. If
any departures from the contract drawings are deemed necessary by the Contractor, details of such
departures and reasons therefore shall be submitted as soon as practicable to the Engineer for
approval. No such departures shall be made without the prior written approval of the Engineer.
The works covered by this Specification in general shall be sized, located and performed as indicated
on the drawings and in the Specifications. They shall be installed and adjusted in accordance with the
Manufacturer's instructions and these Specifications to ensure that they fulfill the design conditions.
However, the Contractor shall be responsible for checking and making sure that the systems design,
drawings and schedules of all equipment satisfy the design requirements. The design, drawings and
schedules shall not relieve the Contractor of his obligation towards proper selection and functioning
of all specified equipment. If, after the systems are in operation, any equipment and any work should
appear inconvenient, abnormal, or give unsatisfactory operation after adjustment, the Contractor shall
replace them with a type selected by the Engineer and shall make any other changes that may be
necessary without any additional charges to the Employer.
Nezar Al Anjari Consulting Bureau HVAC WORKS -GENERAL

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The Contractor shall install the works as closely as possible to the layout shown and the layout shall
be checked and exact locations shall be determined by the dimensions of the equipment approved.
4. This Section and the following Division 15 Sections are applicable to Heating, Ventilating
and Air Conditioning Installations
Section Title
15000 Heating, Ventilating and Air-cond. Installations

15060 Supports, Anchors and Seals
15070 Vibration Isolation
15075 Mechanical Identification
15080 Mechanical Insulation
15105 Pipe Tube & fittings
15530 Mechanical Ventilators
15540 HVAC Pumps
15545 Water Treatment
15682 Air Cooled Chillers
15700 DX- Units
15890 Ductwork
15910 Duct Accessories
15940 Air Outlets and Inlets
15975 Electrical Materials and Equipment
5. Codes, Standards and Regulations
The equipment, materials and works covered under the Heating, Ventilation and Air-
conditioning services shall generally be according to the Hotels standards and the
following standards, codes and regulations where applicable except where otherwise
mentioned under each particular section.
MEW Ministry of Electricity and Water, Kuwait Codes & Regulations

KISR Kuwait Institute of Scientific Research, Kuwait
KFBD Kuwait Fire Brigade Department
GCD General Civil Defence Department, Kuwait
BSI British Standards Institute
BSS British Standards Specification
ASHRAE American Society of Heating Refrigeration and Air-conditioning Engineers
AABC Associated Air Balance Council (National Standards for Total Systems
Balance)
ARI Air-conditioning and Refrigeration Institute
ASME American Society of Mechanical Engineers
ASTM American Society for Testing and Materials
AWS American Welding Society

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SMACNA Sheet Metal & Air-conditioning Contractors National Associations

UL Underwriters Laboratories
NFPA National Fire Protection Association
The publications to be taken into consideration shall be those of the most recent editions.
Standards other than those mentioned above could be accepted provided that the standards
chosen meet the minimum requirements of the specified standards and the contractor shall
submit proof of this at the request of the Engineer.
6. Drawings and Specifications
The drawings, specifications, schedules of equipment and bills of quantities and all other
contract documents are complementary to each other and any material, equipment, plant
or works called for by either parts shall be furnished by the Contractor and included in the
contract as if called for by all parts. Should the Tenderer discover any conflict,
discrepancy, error or omission in the tender documents, he shall notify the Employer in
writing in reasonable time during the tender stage period for directions regarding such
alleged conflict, discrepancy, error or omission. The Employer shall issue his instructions
to all Tenderers by supplement notices and each Tenderer shall comply with and allow in
his rates for complying with such instructions before submitting his Tender on the
prescribed date.
The Contractor shall take into consideration that the drawings are meant to show the
general picture and layout with not much details and shall not reflect the final execution
of the works. The Contractor shall furnish all drawings sketches and all details required
and all items parts and material necessary to make the installation complete ready to
operate without any additional cost in price whether such items are particularly specified
or not.
The contract drawings shall indicate the extent and general arrangement of the specified
systems. If any departures from the contract Drawings are deemed necessary by the
Contractor, details of such departures and reasons therefore shall be submitted as soon as
practicable to the Engineer for approval. No such departures shall be made without the
prior written approval of the Engineer.
The tabulated unit cooling load, Fan's Pump's capacity and static head shown on
the drawing and hereunder is indicative. The Contractor must follow unit cooling
load and all other equipments capacities according to tender documents.
Contractor responsible for submittinf ESP as per approved shopdrawings for
engineer review and approval and to be emplemented without any claim.
The works covered by this specification in general shall be sized, located and performed
as indicated on the drawings and in the specifications. They shall be installed and adjusted
in accordance with the manufacturer’s instructions and these specifications to ensure they
fulfill the design conditions.
However, the Contractor shall be responsible for checking and making sure that the
systems design, drawings and schedules of all equipment satisfy the project requirements.

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The design, drawings and schedules shall not relieve the contractor of his obligation
towards proper selection and functioning of all specified equipment. If, after the systems
are in operation, any equipment and any work should appear inconvenient, abnormal, or
give unsatisfactory operation after adjustment, the contractor shall replace them with a
type selected by the Engineer and shall make any other changes that may be necessary
without any additional charges to the Employer.
The Contractor shall install the works as closely as possible to the layout shown and the
layout shall be checked and exact locations shall be determined by the dimensions of the
equipment approved, The contractor shall be responsible for coordination of his Drawings
for space clearances with the works of other trades and services affecting his works and
shall consult the architectural and structural drawings for all dimensions, openings,
clearances, partions, false ceilings, beams, expansion joints, structural supports,
foundation details etc., before submitting the working drawings for approval.
Coordination of HVAC Work
General
A. Arrange HVAC work in a neat, well organized manner with piping and
similar services running parallel with primary lines for the building
construction.
B. Locate operating and control equipment properly to provide easy access, and
arrange entire mechanical work with adequate access for operation and
maintenance.
C. Give right-of –way to piping which must slope for drainage. Advise other
trades of openings required in their work for the subsequent move-in of large
equipment of HVAC work.
Coordination drawings: For locations where several elements of mechanical (or combined
mechanical and electrical) work must be sequenced and positioned with precision in order
to fit into the available space, prepare coordination drawings (shop drawings) showing the
actual physical dimensions (at accurate scale) required for the installation. Prepare and
submit coordination drawings prior to purchase-fabrication-installation of any of the
elements involved in the coordination.
a. Connection to other services and structures
Where HVAC Services connect to that of another part or trade or to piping or equipment
in place, the Contractor shall take such measurements in the field as may be necessary to
make his work come true, or line up with that work. The Employer cannot guarantee
exactness of the dimensions on the drawings.
Where work covered by these specifications connects to equipment furnished by other

trades, by the Government or under other contracts, the Contractor shall check the flange
drilling and/pr required connections in the field and will be held responsible for the
proper connection to such equipment.

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7. Quality assurance
a. Materials and workmanship shall comply with the applicable

requirements of the following:
I-1 Specifications and drawings

I-2 Codes and Standards listed in these Specifications
I-3 Local regulations
I-4 Equipment manufacturer's instructions
b. Guarantee: The Contractor shall submit all guarantees and warranties as

specified in related specification clauses and notwithstanding the conditions of
contract, all equipment guaranteed for a time beyond the termination date of the
Maintenance Period shall be held to remain under guarantee for the full period
of such guarantee (two years guarantee included spare parts).
8. Design Conditions
a. Climatic Conditions:
The climate is severe in summer, between May and September very high ambient
temperatures are experienced. The ambient temperature in the summer months
reaches just above 50 0C in the shade. From October to April temperatures are
generally moderate but extreme temperature of –3o C have been recorded. Rainfall is
sparse but the intensity of the precipitation may be considerable. Storms during which
25 mm of rainfall in one hour have been recorded. The prevailing winds are forming
the North West with secondary winds from the South East. Velocities are usually
below 6-7 meters per second (13.4 to 15.6 m.p.h) and winds of over 15 meters per
second (75 m.p.h) have been recorded. Relative humidity of 100% have been
registered at a temperature of 29.4oC (85oF) Fine dust is always found in the
atmosphere and sandstorms occur.
b. Out side design conditions.
Summer 117ºF DB/89.2ºFWB

WINTER 40 FDB / 35.6 F W B
DAILY RANGE 24 DEG °F
c. 1- INDOOR DESIGN CONDITIONS

TYPICAL OFFICES AND COORIDORS
SUMMER 75 ºF/50 RH
WINTER 71.6 F / 50 RH
- Equipment rooms and stores.

Summer 78.8 °F / 50% RH
Winter 71.6 °F /50%` RH
Ventilation requirement
Toilets 10 litres / sec / m²

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ZoneName NC Level
Offices 35
Corridor and Public Area 35
Suites & Guest Rooms 30
Work shop 50
Sound measurements shall be made at 1 meter distance from the grille or diffuser within
the area served and measured on scale A of approved sound level meter.
1.02 HANDING OVER AND MAINTENANCE
A. Training of Employer’s Personnel
The contractor shall be responsible for training a number of persons, not less than 4 staffs
including Engineers and Technicians, who will be selected by the Engineer in the correct and
careful operation, control and maintenance of all the HVAC services provided under the contract
before the works are handed over to the Employer. The training shall be carried out by the
qualified commissioning staff of Contractor for each particular service and shall be continued
throughout the period preceding the taking over unless the specifications call for more extended
period or as mutually agreed between the Employer and the Contractor. Training program shall be
submitted for approval.
B. Certificate of Completion of Works
As soon as the works have been completed in accordance with the Contract Documents (except in
minor respects that do not effect their use for the purpose) and have passed the reliability tests
successfully, the Engineer shall issue a certificate of substantial completion in which he shall
certify the date on which the works have been so completed and have passed the said tests and the
Engineer shall be deemed to have taken over the works on the date so certified, but the issue of a
certificate of substantial completion shall not operate as an admission that the works have been
completed in every respect.
In the event of works being divided into two or more sections, the Engineer, shall be entitled to
take over any section or sections before the other or others and thereupon a certificate of
substantial completion shall be issued in respect thereof.
If, by reason of any default on the part of the Contractor, a Certificate of Substantial Completion
has not been issued in respect of the works after the date fixed by the Contract for the completion
of the works, the Engineer shall be at liberty to use the works or any portion thereof in respect of
which a certificate of substantial completion has not been issued, provided that the works or the
portion so used as aforesaid shall be reasonably capable of being used without harm to the
equipment (except normal wear and tear) and that the Contractor shall be afforded reasonable
opportunity for taking such steps as may be necessary to permit the issue of the Certificate of
substantial completion.
The period of maintenance for the HVAC works shall commence form the date of Certificate of
substantial completion for the building works or part thereof as appropriate, provided the HVAC
services are operational on that date. In the event that operation of the HVAC services is delayed
beyond the date of Certificate of Substantial Completion for the building works or part thereof,

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then the period of maintenance in respect of the HVAC services or part thereof shall commence
from the date of their actual operation.
C. Maintenance (Defects Liability Period)
The Contractor shall during the maintenance period of two(2) years, 5 years for Compressors
replace, repair including refrigerant charge with utmost speed and at his own expense, any part of
the plant or work performed or furnished under the HVAC Services in the Contract which may
prove defective in design, erection, operation performance, workmanship or from any act or
omission of the contractor that may develop under the conditions provided for the Contractor and
under proper use of the works or any section thereof, as the case may be have or has been taken
over by the Engineer.
If any defects be not remedied within the time stipulated by the Engineer and to his full
satisfaction, the Employer may proceed to do the work at the Contractor’s risk and expense.
If the repairs, replacements or renewals are of such a character as may affect the efficiency of the
works or any portion thereof, the Engineer may within one (1 month of such repair, replacement
or renewal give to the Contractor notice in writing requiring that tests at site be made, in which
case such Tests shall be carried out as provided in this specification.
Until the maintenance certificate shall have been issued, the Contractor shall have the right of
access, at all reasonable working hours, at his own risk and expense by himself and his duly
authorized representative whose names shall have been communicated previously in writing to the
Engineer, to all parts of the works for the purpose of inspecting the working thereof, and to the
records of the working and performance thereof, for the purpose of inspection the same and taking
notes therefrom. Subject to the approval of the Engineer which shall not be unreasonably
withheld, the Contractor may at his own risk and expense make any tests which he considers
desirable.
Before the termination of the Maintenance period, the Contractor shall, upon the request of the
Engineer, assume responsibility for dismantling of any defective part of the plant and apparatus
indicated by the Engineer. If such dismantling, however, necessitates the interruption of service of
the works, such period of interruption shall not affect the extent of the Maintenance Period.
The Contractor shall obtain and submit to the Engineer any guarantee or certificate of warranty
available from the manufacturers but only as supplementary to the Contractor’s own guarantees
and in no way invalidating them.
D. Maintenance Completion Certificate.
The Maintenance Completion Certificate shall be issued after completion of the maintenance
period.
The Contractor shall be responsible in the last routine check preceding the end of the Maintenance
period to demonstrate that the complete HVAC system is in satisfactory working order.
1.03. SUBMITTAL
A. General

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The attention of the Contractor is drawn to the quality of the materials and equipment to
be installed in the project. Materials and equipment shall be new and of the best of their
respective kinds suitably tropicalized and adequately protected against the prevailing
weather conditions of Kuwait.
The Contractor shall submit for approval of the Engineer the documents specified
hereinafter, this shall be done as soon as practical after the award of the Contract and in
all cases prior to any shipment to the site. Acceptance of these documents shall not relieve
the contractor from his responsibility to supply the required materials and equipment; it
shall further not be construed as acceptance of the materials or equipment and shall not
restrict the right of the Engineer to reject equipment and materials in case of
unsatisfactory installation or testing.
B. Submittals of Materials and Equipment
The Contractor shall submit to the Engineer for approval all materials and equipment to
be included in the works.
Contractor shall submit the corresponding Manufacturer’s data Catalogues and Statements
of Conformance with these Specifications.
Information, data and catalogues etc., shall be submitted in four sets, one set at least shall
be original.
The submittals for approval of material and equipment shall be supported by sufficient
descriptive materials, such as catalogues showing dimensions, performance
characteristics, capacities, wiring diagrams and controls, performance curves, charts,
layout drawings, and other data published by the manufacturer, to demonstrate
compliance to the specification requirements, model numbers alone will not be
acceptable.
Where materials or equipment are specified to conform to requirements of applicable

standards, the Contractor shall submit proof of such compliance. When requested by the
Engineer, Contractor shall submit samples of materials and equipment for approval.
In the event of written objections by the Engineer to a particular material or equipment,

the Contractor shall submit three (3) alternative materials for the Engineer’s approval and
the Engineer shall reject or approve all or any of those materials. The Engineer/Owner at
his discretion will opt for any one of the alternatives. This procedure shall be repeated
until such time as a material submittal is approved by the Engineer.
Failure on the part of the Contractor to obtain the Engineers approval, which shall not be
withheld unreasonably to all or any one material submittal, shall in no way relieve the
Contractor of his liabilities and obligations under the contract.
After approval of the Contractor’s submittal, the Contractor shall not deviate in any way
form the design, details, dimensions, materials, colours, textures or any other
characteristics defined or shown on the approved submittal without the written consent of
the Engineer.

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C. Working Drawings and Samples
The Contractor shall submit to the Engineer for approval before starting the erection of
the works and according to the approved program of works all the working drawings,
samples, required for the erection of the various plants and equipment and all of the works
in the manner and to the standards described elsewhere.
Working drawings shall be submitted in one lot where they pertain to related items.
Copies of working drawings for which approval is required shall be submitted in four sets.
Three copies of the approved/commented drawings shall be retained by the Engineer, and
one copy shall be returned to the Contractor.
The Engineer may instruct the Contractor to make the modifications to the said drawings
and the Contractor shall comply with such instructions in order to obtain the Engineer’s
approval.
The Contractor shall start with the working drawings as soon as possible and he shall
allow in his work programme sufficient period of time for the Engineer to study the
working drawings, approve or communicate his comments.
The Contractor shall be responsible for any discrepancy, error or omission to the drawings
and other particulars supplied by him whether such drawings and particulars have been
approved by the Engineer or not.
All drawings shall be coordinated by the Contractor for space clearances and dimensions
with the building structure and with the other trades and services before submission and a
note stating this fact shall be placed on each drawing by the Contractor and his specialist
Sub-contractor.
D. Electrical installation and wiring drawings of the plant showing routes of

All conduits, cables, etc., along with full details of each and every type connections
including:
Final wiring diagrams of individual components and accessories.

Final schematic diagram including power and control wiring.
Type and size of conduit with number and size of wires in cover
Type and size of cable
Details of protection and interlocks
Details of instrumentation.
Description of sequence of operation etc.,
Detailed working drawings for every automatic control system and Equipment
including complete list of materials, schematic flow diagrams of al controlled media of
the individual plant and location of all sensing and control elements, location of
controls, panel terminal strips, color code input and output range and set point of each
control device with all interconnecting wiring and capillary systems shall be indicated.
Sequence of operation for each individual control system etc., shall be included.
The above mentioned drawings are to be prepared in a professional manner by the

qualified competent personnel to the following requirements:

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a. Generally all drawings to be on A1 size paper or smaller a size subject to

the nature of the information being detailed, folded to A4 size.
b. Will have the project title and number thereon all to match the tender Drawings.
c. Substitute Material
Where materials of a specified make, type, standard or catalogue reference are called for
the Contractor shall first obtain the written approval of the Engineer attempting to install
anything which varies in any way from the specifications. The Engineer’s decision shall be
final and binding.
Where due to non-availability of any material, or for any other reason the Contractor desires to
substitute another brand or type of material for the one specified or already approved by the
Engineer he shall submit his application to the Engineer accompanied by the following:
a. Samples of the proposed material with all necessary technical information .

b. Detailed comparison of the properties of both items.
c. Detailed price analysis of both items.
d. Explicit reasons for desiring the change.
The benefit of any saving from the substitute Material shall be passed to the Employer and any
increase in costs shall be borne by the Contractor.
Substitution involving a decrease in quantity and /or efficiency will not be accepted.
The acceptance by the Engineer of Alternative or Substitute material shall in no way relieve the
Contractor of any of his obligations as to the completion date and /or qurantee and maintenance or
any other obligation under the Contractor.
E. List of Imported materials and equipment.
Within a reasonable time after signing the contract, the Contractor shall submit a complete and
detailed list of all imported materials and equipment proposed for use in the works together with
the names and addresses of manufacturers/suppliers, brand, name, trade mark and types.
F. Delivery Schedule.
As soon as all materials have been approved by the Engineer, schedules shall be prepared by the
Contractor, showing a description of the materials, date of approval, name of manufacturer, date
of order, details of shipping, date of arrival and all such scheduled shall be formally submitted to
the Engineer for his comments/records. The Engineer shall be notified of any changes in delivery
dates and amended delivery schedules shall be issued promptly. The effect of such changes in the
delivery dates on the programme shall be assessed by the Contractor and he shall immediately
advise the Engineer of any delays that may occur.
G. Work programme and Progress of Works.
The Contractor shall submit after signing the Contract and according to the date set in the
Contract a detailed programme chart for the Air-conditioning, Heating and Ventilation works and
all associated services to the Engineer for approval.

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The work programme must show all the works broken down into their component parts and
indicating the phasing of manufacture, delivery, approval of working drawings, erection of all
parts, testing, balancing and commissioning etc., to give the completion of the whole works by the
required date.
Progress of works charts shall also be provided by the Contractor on an approved form and
supplied to the Engineer in duplicate once a month during the progress of the works, giving full
particulars of the actual progress in relaiton to the schedule progress of works.
Work programme and progress of works charts shall be signed by the Contractor. This program
shall be submitted by the Contractor in addition to any other work programmes required by the
Contract.
H. Record Drawings.
I. Prints shall be kept in the site office as a permanent record. All deviations from the project
documents due to site coordination, variation, modifications or addended shall be recorded on
such prints in colored pencil at time of occurrence on a daily basis.
J. Dimensions for underground utilities from permanent identifiable structural points, shall be
indicated.
K. Record drawings shall be available for periodic inspection by the Engineer and shall be submitted
for review with the as-built drawings.
L. As Built Drawings and CD.
At completion of the works, the Contractor shall update all drawings to conform with the
record drawings to show all connections, equipment component settings to As-built.
The As-Built drawings shall also show all details of the works including the routes of
underground services whether laid direct in ground or concealed in trenches service shafts
and ducts giving locating dimensions and depth with particular regard to road crossing
and adjacent buildings and structures. Utilization of ducts provided are to be clearly
indicated showing the reference numbers of cables in each duct and which ducts have
been left unused for other or future purposes.
The Contractor shall issue four prints and a transparency to the Engineer of every As-
Built drawing. In addition, the Contractor shall supply three sets of (C.D) from As-Built
drawings. Full particulars of the draings conveyed on the film such as drawing number,
title and reduction ratios shall be furnished on the reverse face of the card. The As-Built
drawings and the microfilms shall be submitted prior to acceptance and taking over the
works.
M. Operation and Maintenance Instructions.
a. Manuals.
The Contractor shall prepare complete operation and maintenance instructions

covering all the equipment and systems of HVAC services. The operation and

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maintenance instructions shall be in manual form Standard A4 size and bound in hard
covers. The following identification shall be inscribed on the covers.
“Operation and Maintenance Instructions”. The name and location of the building, the
name of the contractor and contract number shall also be inscribed.
The instructions shall include, but shall not be limited to the following:
A brief outline of the operation of the plant.
System layout showing piping, valves and controls.
Approved wiring and control diagram, with data to explain the details, operation and
control of each component.
A control sequence describing start-up operation and shutdowm, noting any safety
arrangements.
Details of each item of plant including the name and address of the manufacturer, type
and model, serial number, duty and rating.
Operation and maintenance instructions for all systems and equipment with suggested
frequency of action.
Details of all lubrication oils and greases required and filter replacements.
Manufacturer’s bulletins, catalogues and descriptive data.
Safety regulations and requirements.
Contractor shall submit the following equipments and controls details also shall be
contained with the operation and maintanence manuals
a. Chilled water Plant with nameplate details
b. Valves
c. Automatic Control items and systems and control settings
d. Legend for colour coding of all services
e. Internal wiring diagrams of equipment and panels
f. Procedures for fault finding
g. Procedures to adopt in an emergency should any item fail in its operation
h. Itemized list of essential and secondary spares for all plant and equipment
i. Index of "As-built" drawing numbers and titles
j. Records of Performance Tests

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k. Parts lists and recommended spare parts
N. The manual may contain manufacturer's standard operating and maintenance instructions and
leaflets where these are applicable. Where the equipment is non-standard then information for
the manual shall be obtained from the manufacturer.
O. Standard "hand-out" cards supplied by the manufacturers with the equipment shall be fixed to
plant room walls and adjacent to the equipment.
P. In addition to providing the Operation and Maintenance Instruction Manuals, all the
contents thereof shall be entered as data base for the Maintenance Management Program
to be provided under Building Automation.
The Contractor shall forward two draft copies of the manual to the Engineer for approval.
After approval, the Contractor shall forward four copies of the final approved operation
and maintenance instructions manuals to the Engineer, before acceptance and taking the
work.
Framed instruction plates
Approved wiring and control diagrams showing the complete layout of the entire system including
equipment, piping, valves and control squence, framed under glass or in approved laminated plastic,
shall be posted where directed by the Engineer. In addition condensed operation instructions in
Arabic and English explaining preventive maintenance procedure, methods of checking the systems
for normal safe operation and procedure for safely starting and stopping the system shall be prepared
in typed form, framed as specified above for the wiring and control diagrams and posted beside the
diagrams. Proposed diagrams, instructions and other sheets shall be submitted for approval prior to
posting. The framed instructions shall be posted before acceptance and taking over the work.
Labelling and identifications
The Contractor shall provide and fix or securely attach at close proximity to each switchgear, Starter,
Valve, gauges instruments, control board, pipe work, plant equipment etc., brass identification labels.
The labels shall be engraved in Arabic and English. The Arabic lettering to be above or to the right of
English lettering. Labels and inscription shall be approved by the Engineer.
The Labels in plant and equipment shall indicate the function and duty of such equipment and on
valves shall bear an identification letter or number.
In addition the Contractor shall provide on all valves a 1.5 mm thick circular brass label arranged to
fit over the threaded end of the spindle, above the handwheel and held in place by the locknut and
engraved with the same letter or number as on the adjacent label.
Identification bands shall be painted on piping and ducting or insulation at frequent intervals, Letter
and colours to be approved by the Engineer and are generally those specified in BS 1710 .
Direction of flow by means of an arrow shall also be indelibly marked on all pipework, duct work
etc.

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Charts showing the colours for identification shall be provided and displayed at all points where they
are likely to be needed for quick reference. Any equipment which requires periodic lubrication,
greasing or other maintenance shall be similarly labelled with the appropriate directions including the
grade of oil or grease to be used.
Tools and spare parts.
Tools and spare parts shall be supplied by the Contractor as required in the particular
Specifications.
1.04 GENERAL REQUIREMENTS:
A. Samples of Workmanship
Samples of workmanship shall be executed on site to the approval of the Engineer, all at
the expense of the Contractor, materials and workmanship thereafter shall conform fully
with the approved samples.
B. Access Doors, Access panels, platforms and Ladders
Access doors and panels shall be provided by the Contractor as required to provide proper
access to all valves, traps, strainer, vents, cleanouts, dampers, junction boxes, control
devices, fans and all other concealed items which are located above ceilings or in walls
and in partions, whether such accesses are shown in the tender drawings or not.
All access doors shall be properly designed, sized and located to suit the service required
or as directed by the Engineer and to his satisfaction.
Dampers, filters or any other parts, installed in plant rooms which must be operated or
inspected regularly and cannot be reached readily by a man standing on the floor, shall be
provided with suitable platforms, ladders etc., with adequate handrails.
C. Connection to other services and structures.
Where HVAC Services connect to that of another part or trade or to piping or equipment
in place, the Contractor shall take such measurements in the field as may be necessary to
make his work come true, or line up with that work. The Employer cannot guarantee
exactness of the dimensions on the drawings.
Where work covered by these specifications connects to equipment furnished by other

trades, by the Government or under other contracts, the Contractor shall check the flange
drilling and/pr required connections in the field and will be held responsible for the
proper connection to such equipment.
D. Cutting, drilling, patching and sleeves.
Cutting or drilling of the work of other sections finished or otherwise must be avoided
wherever possible, however, if due to ill timed work or errors in laying out of
Contractor’s work, cutting or drilling can in no way be avoided, the Contractor shall do
such cutting, drilling and patching necessary for the proper installation and entry of his
works and the cutting and drilling must be held to a bare minimum. No cutting or drilling

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of any building structural member will be permitted without the approval of the Engineer.
All cutting, drilling and patching of work shall be done by skilled workmen.
Contractor shall furnish and install sleeves for all pipes or duct work which pass through
foundations, walls, partitions, floors, ceilings or roofs.
E. Supporting Structure for equipment installation and builders work.
All builder’s work including concrete foundations and supporting structures necessary
and required for the HVAC services and all associated electrical and other services shall
be provided whether such works are mentioned or shown on the drawings or not. All
builders work shall be made to match the design of the buildings.
The Contractor shall provide reinforced concrete foundations for all floor mounted
equipment and machinery. All concrete foundations shall be constructed to concrete as
specified under Concrete Work. Foundations shall be poured in plywood forms and
exposed surfaces ahll be finished with cement mortar trowelled smoothe.
Foundations shall be designed to fit the shape of the complete base and shall conform to
the contour designated by the manufacturers. All necessary anchor blots, washers,
template etc., shall be furnished complete and bolts shall be built into foundations with
proper size sleeves.
Necessary supports shall be provided by the Contractor for plant, equipment, apparatus,
piping, valve, duct and all other works as required. These shall include frames or supports
for compressors, pmps,valves, air-handling units, fans, coils, dampers and other similar
items and plant requiring supports and hangers for pipes, ducts conduit cable tray etc.
Support structures shall be constructed of rolled steel section of adequate strength bolted
or welded together and painted with two coats of lead primer. Unless otherwise specified,
welding of supports to the building structure steel work shall not be permitted.
All methods of anchoring and fastening to building structure shall be detailed and
submitted for approval.
Isolation vibration units shall be provided to minimize the intensity of vibration and noise
to the building structure as specified.
F. Protection
The Contractor shall protect all pipe work, valves, fittings, duct work, plant and
equipment where any part or parts of the installation are liable to damage from other
trades or any cause whatsoever.
The Contractor shall take all due care to screen and protect all works, whether complete
or in course of completion from the ingress of dust or moisture or from damage by any
other means.
Any open ended pipes left overnight or for a similar period shall be plugged with
approved type plugs to prevent the entry of dust, sand etc.,

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Pipework fittings, valves or any plant and equipment which shall be found to be unduly
marked by tools or damaged or distorted will be rejected by the Engineer and immediately
replaced by the Contractor at his own expenses.
G Painting and Polishing
The Contractor shall be responsible for painting all equipment which is not factory
painted.
All unpolished iron or steel shall have a coat of protective paint at the makers works and
the Cotractor shall maintain the preservative until the work is finally paited before being
put into use.
All equipment shall be treated with rust inhibiting primer and two undercoats before
application of the finish.
All bright polished, chrome plated or similar finish components shall be wrapped with
self-adhesive plastic anticorrosive tape at the maker’s works and the contractor shall
maintain this wrapping until the component is put into use. The Contractor shall remove
the wrapping, clean up and reinstate the finish to the “as made” condition before the
component is put into use.
For all parts of HVAC service, plant and equipment liable to corrosion, the Contractor
shall properly clean such parts and paint with at least two coats of heat resisting paint and
or corrosion resistant paint at works and further two coats of final painting and finishing
coats to approved colours.
Where final finishes are provided to equipment at maker’s works all such finishes shall be
of an approved material, process and colour and the contractor shall provide adequate
protection during shipment and erection to ensure that no damage is caused to the
finishes.
All steel works in connection with supports for pipe work, duct work, plant and
equipment etc., and all uninsulated pipe work, duct work, tanks and all parts liable to
corrosion shall be painted two under coats and a further two coats of enamel finish to
approved colour.
Hot dipped galvanized mettallic finishes shall not be painted.
Pipe and other metallic parts that are required to be insulated shall be protected by a
corrosion-proof protective priming coat prior to insulation.
A. Description of Systems
The Contractor shall take into consideration that the drawings are meant to be executed in
accordance with Contractual Drawings. If any additional Equipments and accessories may
be added to scope of works. These new works cost shall be adjusted in the light of Unit
rates as per Guidance rate of the Contractual BoQ and the awarded Contractor should be
fully abide to this Condition.
a. The Supply and Installation of AHUs and including ducting, controls etc.

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b. The Supply and Installation of Mini-Split Units for all Mechanical/Store Rooms.
c. The Supply and Installation of End Suction pumps for Chillwater circulation
including all piping fittings and accessories such as Air Seperators, Closed
Expansion Tank.
g. The contractor shall supply and install all necessary electrical and control works
including cables , wiring , accessories, thermostats, isolation switch....etc , covered
under this contract, as per given details and description in the schedules and
specs.
d. The Supply and Installation of required Ventilation fans for Toilets, Pantry and
Restaurant areas
e. The Supply & Installation of Ducting, Piping and all Equipments required for
HVAC systems
f. The Supply & Installation of Condensate drain piping Networks with the Co-
ordination of Plumbing service
g. The Supply and Installation of required Smoke Extract fans as KFD requirements.
h. The Supply and Installation of Starter and Control Panels for all Equipments.
i. Supply & Installation of Air filters-permanent Metallic Washable for all Terminal
Units
j. The Contractor is responsible to submit actual power consumption for all

equipments with out extra cost if it is more than the designed values
k. The HVAC contractor responsible for coordination with electrical contractor for
equipment’s loads power consumption and locations.
l. Any changing in the equipment’s such as CFM, power consumption and all
related works according to the site coordination, heat load calculation, MEW
requirement’s, and architectural works, shall be without any extra cost or time
claim.
m. The contractor is responsible for providing all materials from its origins.

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1.02 SUBMITTALS
A. Shop Drawings, Samples and Other Information: Submit shop drawings, samples and other
information in accordance with the requirements of the Contract Documents are as follows:
1. Shop drawings shall include floor layouts and mechanical spaces layouts to a
minimum scale of 1:50 showing all equipment and piping to be installed. For critical
areas, provide drawings to a minimum scale of 1:20.
a. Prior to purchasing any equipment or materials, a list of their manufacturers

and where requested by Engineer, samples, shall be submitted for approval.
b. Prior to assembling or installing the work, the following shall be submitted

for approval:
(i) Composite drawings indicating routing and levels of all services and
finishes.
(ii) Scale drawings indicating insert and sleeve locations.
(iii) Drawings showing all piping and duct runs. Submit guide details.
(iv) Catalogue information, factory assembly drawings and field

installation drawings as required for a complete explanation and
description of all items or equipment.
2. The Contractor shall not commence the installation of work unless the shop drawings
and/or samples are approved by the Engineer.
3. Documents or samples will not be accepted for approval unless:
a. They comply with all the relevant requirements of the Contract Documents.
b. They include complete information pertaining to appurtenances and
accessories.
c. They are submitted as a package where they pertain to related items.
d. They are properly marked with service for function identification as related
to the Project, where they consist of catalogue sheets displaying other items
which are not applicable.
e. They are properly marked with external connection identification as related

to the project where they consist of standard factory assembly or field
installation drawings.
B. Progress Record Drawings
1. Furnish and keep on the job at all times one complete and separate set of blackline
prints of the HVAC work on which shall be clearly, neatly and accurately noted,
promptly all the work as actually installed. Wherever work is installed other than as
shown on the Contract Drawings, such changes shall be noted.

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2. Indicate daily progress on progress prints by colouring in the various equipment,

ducts, pipes, fixtures apparatus and associated attachments as they are erected.
3. No approval for payment of work installed will be given unless supported by

coloured-up record prints as required above.
C. "As-Built" Drawings
1. At the conclusion of construction work, prepare and submit "as-built" drawings

prepared from the latest progress prints.
2. At the time of submitting "as-built" drawings, provide in triplicate operation and

maintenance manuals with properly bound hard covers for loose-leaf A4 sized paper,
with cardboard or plastic dividers for each section, and with clear plastic covered tabs
and detailed index as ready means of reference
3. The manual shall contain full operating and maintenance instructions for each item of
equipment presented in a form to deal systematically with each system and shall
include, but not be limited to the following:
D. Staff Qualifications
1. Prior to commencing the HVAC Work submit for the Engineer's approval a staff
organization chart with details of experience and qualifications of all engineers and
foremen proposed for such work.
2. Minimum qualification of engineers and forman to carry out the HVAC job shall be
minimum 10 years
1.03 INTERPRETATION OF DRAWINGS AND SPECIFICATIONS
A. No exclusion from, or limitation in the language used in the Drawings or Specification shall
be interpreted as meaning that the appurtenances or accessories necessary to complete any
required system or item of equipment are to be omitted.
B. The Drawings of necessity utilize symbols and schematic diagrams to indicate various items
of work. Neither of these have any dimensional significance nor do they delineate every item
required for the intended installations. The work shall be installed in accordance with the
diagrammatic intent expressed on the Drawings and in conformity with the dimensions
indicated on final Architectural and Structural Drawings and on equipment shop drawings.
C. No interpretation shall be made from the limitations of symbols and diagrams that any
elements necessary for completing the work are excluded.
D. Certain details appear on the Drawings which are specific with regard to the dimensioning
and positioning of the work. These details are intended only for the purpose of establishing
general feasibility. They do not obviate field coordination for the indicated work.
E. Information as to the general construction shall be derived from Structural and Architectural
Drawings and Specifications only.

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1.04 REGULATIONS AND CODES
A. Unless otherwise specified and approved, all materials and designs shall comply with the
current issue of the relevant American or equal European Standard Specifications and their
installation shall comply with the relevant current American or equal European Standard
Codes of Practice.
B. Comply with the requirements of all local and governmental departments having jurisdiction
over the Works. Comply with Gas Safety Regulations, National Electric Codes for the
electrical equipment of buildings, MEW Regulations, Insurance Company requirements,
Kuwait Fire Brigade, etc. Equipment and materials shall be products which shall meet with
the acceptance of authorities having jurisdiction over the work. Where such acceptance is
contingent upon having the products certified, listed or labeled by underwriters Laboratories
Inc., or other testing authority, the products shall be so listed, certificated or labeled.
C. Any portion of the work which is not subject to the approval of an authority having
jurisdiction with regard to fire safety shall be governed by the applicable sections of the
overall National Fire Codes, as published by the National Fire Protection Association.
1.05 INSTALLATION LIAISON
A. The Contractor is responsible for coordinating HVAC installation work with other Trades.
The Contractor shall plan the installation before the work is commenced and is to ensure
correct installation to the design intent during the course of construction. Any work which has
to be redone due to negligence in this respect will not constitute an extra to the Contract.
Particular care shall be taken to present obstruction of electrical service positions, cable
routes, switch positions, access positions and obstruction of sanitary engineering services,
rodding positions, etc. Services installed in ducts shall be arranged so as to permit maximum
access along the ducts and all services, equipment and plant shall be readily accessible for
maintenance.
B. Plant, equipment, etc., is shown in approximate positions on the Drawings; exact location
shall be determined from the Contractor's installation shop drawings.
C. Where work includes the installation of large items of equipment such as tanks, cylinders,
ductwork, transformers, switch gear or long lengths of pipe or cable, the Contractor shall
coordinate the work in good time when access is required.
D. Particular care shall be taken to obtain uniform and tidy arrangements of wall and ceiling
mounted equipment. The precise position of the piece of equipment shall be determined as
follows, unless otherwise shown on Drawings, or unless otherwise required by the Engineer:
1. Single items of equipment which are visually remote from other electrical or
mechanical equipment shall be erected at the mounting height stated in the
Specification or on the Drawings.
2. Two or more items of equipment, whether electrical or mechanical or both, which are
to be erected on the same wall or ceiling, or which will be otherwise visually close to
each other, shall be arranged in a neat and symmetrical group. Symmetry of
arrangement shall be obtained by horizontal and vertical alignment through the center

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lines and not the edges of the equipment, and for this purpose the mounting heights
stated in the Specifications or on the Drawings may be varied slightly.
E. All trades concerned will be required to cooperate the in planning these arrangements. The
proposed arrangements showing the outlines of all the electrical and mechanical equipment in
each group shall be marked on the relevant composite shop drawings and approval obtained
before any holes or chases are made.
B. Brazing
1. Submit the manufacturer's names for fittings and brazing materials for approval
before any materials are ordered.
2. The Engineer reserves the right to vary the raw materials to be utilized after
consultation with the manufacturers of the fittings and rods.
3. Two specimens of work performed by each operator engaged in brazing as selected

by the Engineer shall be cut out for testing purposes and the pipeline made good with
replacement sections. The specimens shall be subjected to the testing procedures
given in BS 1723 for brazing.
4. If any specimen proves unsatisfactory, two further specimens performed by the same
operator shall be selected for testing. If either of the additional test specimens prove
unsatisfactory all joints made by the operator concerned shall be replaced.
1.13 GUARANTEES AND WARRANTIES
A. Manufacturers shall provide their standard guarantees and warranties for products furnished
under this Section. However, such guarantees and warranties shall be in addition to and not in
lieu of all other liabilities which manufacturers and the Contractor may have by law or by
other provisions of the Contract Documents.
B. Any fault or failure due to defective or improper material, equipment, workmanship or

Contractor's design which may develop shall be made good forthwith, by and at the expense
of the Contractor, including all other damage done to areas, materials and other systems
resulting from such fault or failure.
C. The Contractor shall guarantee that all elements of the systems are of sufficient capacity to
meet the specified performance requirements stipulated in or implied by the Contract
Documents.
1.14 OPERATION & MAINTENANCE
A. Include for Operational and Maintenance including preventive operation and maintenance during the
Contract maintenance period of two years.
B. Provide sufficient personnel for service all year round for the Contract Operation and Maintenance
period including emergency maintenance and repair work.

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C. Keep all records, log books, log sheets, maintenance job cards, etc., in neat order to the satisfaction of
the Engineer. All records, log books, and log sheets, charts, maintenance job cards, etc., shall become
the property of the Employer.
D. During the Operation and Maintenance period maintain, replace and repair any part of equipment or
material within the systems which may prove defective due to Contractor's design, erection, operation,
performance, or workmanship, or prove defective from any act or omission that may develop from use
in the Works or any section thereof.
E. Provide all spare parts for replacements made necessary due to wear and tear of equipment. Provide
all consumable parts, short life parts, oils, grease, filters, chemicals, etc., and all tools and maintenance
equipment required for proper operation and complete maintenance of the Works.
F. Provide all routine operational maintenance and full preventive maintenance as recommended by the
equipment manufacturers to keep equipment and systems in proper operating condition.
G. Allow for maintaining adequate stocks of all manufacturer's recommended spare parts and
consumables are necessary to guarantee that all equipment and systems can be immediately repaired
and properly maintained in satisfactory operating condition at all times throughout the Contract
Maintenance Period.
H. The routine operational maintenance activities and full preventive maintenance procedures relating to
the systems specified herein shall be incorporated in the Maintenance Management Programme of the
Building Automation System.
I. Prepare a programme for and be responsible for training the Employer's personnel in the correct
operation, control and maintenance of the installations specified herein. Training shall be carried out
by qualified commissioning and operating staff of the Contractor. Such training shall be carried out
during the final six months of the Contract Maintenance Period.
i. The foregoing Clauses are in addition to and in no way relieve the Contractor of his
liabilities and obligations under the Contract.
ii. The contractor should submit operation and maintenance staff, operating hours,
maintenance plan for approval by engineer before project completion.
1.15 SPARE PARTS, TOOLS AND MAINTENANCE EQUIPMENT
A. In addition to the spare parts, tools and maintenance equipment provided by the Contractor
pursuant to his obligations to operate and maintain the systems specified herein throughout
the Contract Maintenance Period, the Contractor shall prior to completion of the Works,
supply the spare parts, tools and maintenance equipment specified herein in the various
Sections of the HVAC Specifications for use after the expiry of such Maintenance Period,
and store the same in a location in the building designated by the Engineer. Such specified
spare parts, tools and maintenance equipment shall not be used by the Contractor during the
period of maintenance unless in an emergency and as expressly authorized by the Engineer.
B. All spare parts, tools and maintenance equipment shall be provided in original packing,
clearly labeled and referenced. Provide complete schedules of spare parts and maintenance
equipment clearly cross referenced with the "as-built" record drawings and with operation and
maintenance instructions manuals.

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C. All spare parts, tools and maintenance equipment shall be as recommended by the equipment
manufacturer and shall be subject to the final approval of the Engineer.
D. Supply two new complete sets of tools complete with lockable tool boxes for the proper
operation, routine maintenance and adjustment of all components and equipment.
E. In a room designated by the Engineer provide suitably robust storage racks, shelves, trays,
boxes, cupboards, work benches, etc., to store all normally held stocks of spare parts,
consumables and all tools, maintenance equipment and accessories specified herein for all
electro-mechanical works. Provide a suitable spare parts (card index) inventory system to
record the use of such spares and consumables and to facilitate re-stocking requirements and
incorporate as data base for the Maintenance Management Program to be provided under
Building Automation System.

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1.16 SCHEDULE TO BE COMPLETED BY THE TENDERER
A. The Contractor must complete the following schedule, showing full details of Heating,
Ventilating and Air Conditioning sub-contractor, which shall be reviewed prior to award of
the Tender.
1. Name of the Company: ...................................

....................................
2. List of Staff Proposed for the Work
Position Name Qualification Previous Experience

(Enclose copies
of Certificates)
HVAC
Engineer
HVAC
Foreman
Electrical
Foreman
3. List of Equipment Proposed to be used for the Work
a. .........................................................
b. .........................................................
c. .........................................................
d. .........................................................
e. .........................................................
4. List of Similar Job Done By the Company
Project Title Value of Work/KD.
a. .....................…………..................
b. ....................……………................
c. ....................…………….................
d. ....................……………..................
e. .....................…………….................
5. All Contractor's approved staff shall be available at the project site during working
hours.

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B. If it is the Contractor's intention not to sub-let the Heating, Ventilating and Air Conditioning
works the Tenderer is still required to complete the details called for in items 2, 3 and 4 of
paragraph "A" above.
THE TENDERER/CONTRACTOR
Name....................................................................
Signature ...........................................................
Capacity ...........................................................
Address ............................................................
Dated this .................Day of ...............................
END OF SECTION

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SECTION 15060
SUPPORTS, ANCHORS AND SEALS
PART 1 - GENERAL
1.01 DESCRIPTION
A. Scope
1. Supply and install supports, anchors and seals complete in accordance with the
requirements of the Contract Documents. This Section relates to the supply and
installation of supports, anchors and seals for the HVAC Installation.
2. This section is a basic Materials and Methods Section and is also to be read as a
part of any other section of the HVAC Installation making reference to supports,
anchors and seals specified herein.
3. Types of supports, anchors and seals specified in this Section include the
following:
a. Horizontal-Piping Hangers and Supports.

b. Vertical-Piping Clamps.
c. Hanger-Rod Attachments.
d. Building Attachments.
e. Saddles and Shields.
f. Spring Hangers and Supports.
g. Miscellaneous Materials.
h. Anchors.
i. Equipment Bases.
B. Related Work Specified Elsewhere: Supports, anchors and seals furnished as part of
factory fabricated equipment, are specified as part of the equipment assembly in other
relevant Sections.
1.02 QUALITY ASSURANCE
A. Acceptable Manufacturers
1. Subject to the compliance with the requirements of the Contract Documents.
a. Manufacturers offering supports, anchors and seals which may be

incorporated into the work include but are not limited to the following:
Nezar Al Anjari Consulting Bureau Hanger, Supports and Anchors

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(i) Saddles and Shields
1- Elcen Metal Products Co.

2- Pipe Shields Inc.,
3- Anderson Metals Corp. Inc.
4- B-Line system
5- ITT Grinnel Corp
(ii) Hangers and Supports
1- Pipe Shields Inc.

2- Fischers.
3- Flammco.
4- B-line system
B. Regulatory Requirements
1. UL and FM Compliance: Provide products which are Underwriters

Laboratories listed and Factory Mutual approved.
2. MSS Standard Compliance
a. Provide pipe hangers and supports of which materials, design and

manufacture comply with ANSI/MSS SP-58.
b. Select and apply pipe hangers and supports, complying with MSS SP-69.
c. Fabricate and install pipe hangers and supports, complying with MSS
SP-89.
d. Terminology used in this section is defined in MSS SP-90.
1.03 SUBMITTALS
A. Product Data: Submit catalogue cuts, specifications, installation instructions and

dimensioned drawings for each type of support, anchor and seal. Submit pipe hanger
and support schedule showing Manufacturer's figure number, size, location and features
for each required pipe hanger and support.

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PART 2 - PRODUCTS
2.01 HORIZONTAL-PIPING HANGERS AND SUPPORTS
A. General: Except as otherwise indicated, provide hot dipped galvanized factory-

fabricated horizontal-piping hangers and supports complying with ANSI/MSS SP-58, of
one of the following MSS types listed, selected by the Contractor and approved by the
Engineer to suit horizontal-piping systems, in accordance with MSS SP-69 and
manufacturer's published product information. Use only one type by one manufacturer
for each piping service. Select size of hangers and supports to exactly fit pipe size for
bare piping and to exactly fit around piping insulation with saddle or shield for
insulated piping. Provide copper-plated hangers and supports for copper-piping
systems.
B. Adjustable Steel Clevises: MSS Type 1. For suspension of non insulated or insulated
stationary pipe lines; 13mm to 750mm (1/2" to 30").
C. Alloy Steel Pipe Clamps: MSS Type 2. For suspension of high temperature pipe
requiring up to 100mm (4") of insulation, 100mm to 400mm (4" to 16").
D. Steel Double Bolt Pipe Clamps: MSS Type 3. For suspension of pipe requiring up to
100mm (4") of insulation and where flexibility of clamp is desirable; 19mm to 600mm
(3/4" to 24").
E. Steel Pipe Clamps: MSS Type 4. For suspension of cold pipe lines or hot pipe lines
where little or no insulation is required; 13mm to 600mm (1/2" to 24").
F. Pipe Hangers: MSS Type 5. For suspension of piping when off-center closure allowing
installation of hanger before erection of piping is desired; 13mm to 100mm (1/2" to 4").
G. Adjustable Swivel Pipe Rings: MSS Type 6. For suspension of non-insulated

H. Adjustable Steel Band Hangers: MSS Type 7. For suspension of non insulated
stationary pipe lines; 13mm to 200mm (1/2" to 8")
I. Adjustable Band Hangers: MSS Type 9. For suspension of non-insulated stationary

pipe lines; 13mm to 200mm (1/2" to 8").
J. Adjustable Swivel Rings, Band Type: MSS Type 10. For suspension of non-insulated
K. Split Pipe Rings: MSS Type 11. For suspension of non-insulated stationary pipe lines;
10mm to 200mm (3/8" to 8").

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L. Extension Split Pipe Clamps: MSS Type 12. For suspension of non-insulated
stationary pipe lines: 10mm to 75mm (3/8" to 3").
M. U-Bolt: MSS Type 24. For support of heavy loads; 13mm to 750mm (1/2" to 30").
N. Clips: MSS Type 26. For support of uninsulated piping not subject to expansion or
contraction.
O. Pipe Slides and Slide Plates: MS Type 35. For support of piping where horizontal
movement resulting from expansion and contraction takes place and where low
coefficient of friction is desired. Include one of the following plate types:
1. Plate: Unguided type

2. Plate: Guided type.
3. Plate: Hold-down clamp type.
P. Pipe Saddle Supports: MSS Type 36, including steel pipe base support and cast-iron
floor flange to secure stanchion to floor; 100mm to 1200mm (4" to 36").
Q. Pipe Stanchion Saddles: MSS Type 37, including steel pipe base support and cast-iron
floor flange. Equivalent to Type 36 except U-bolt provided for retaining pipe.
R. Adjustable Pipe Saddle Supports: MSS Type 38, including steel pipe base support and
cast-iron floor flange. For stanchion type support where vertical adjustment is required;
63mm to 1200mm (2 1/2" to 36").
S. Single Pipe Rolls: MSS Type 41. For suspension of pipe from two rods where
longitudinal movement due to expansion and contraction may occur; 25mm to 750mm
(1" to 30").
T. Adjustable Roller Hangers: MSS Type 43. For suspension of pipe from a single rod
where horizontal movement may occur because of expansion or contraction; 63mm to
500mm (2 1/2" to 20").
U. Pipe Roll Stands: MSS Type 44. For support of pipe where longitudinal movement
resulting from expansion and contraction may take place, but vertical adjustment is
unnecessary, 50mm to 1050mm (2" to 42").
V. Pipe Rolls and Plates: Type 45. For support of pipe where small horizontal movement
due to expansion and contraction may occur and where vertical adjustment is
unnecessary; 50mm to 600mm (2" to 24").
W. Adjustable Pipe Roll Stands: MSS Type 46. To support pipe lines where vertical and
lateral adjustment during installation may be required in addition to provision for
expansion and contraction; 50mm to 750mm (2" to 30").
2.02 VERTICAL-PIPING CLAMPS

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A. General: Except as otherwise indicated, provide factory-fabricated vertical-piping

clamps complying with ANSI/MSS SP-58, of one of the following types listed, selected
by the Contractor and approved by the Engineer to suit vertical piping systems, in
accordance with MSS SP-69 and manufacturer's published product information. Select
size of vertical-piping clamps to exactly fit pipe size of bare pipe. Provide copper-plated
clamps for copper piping systems.
B. Two-Bolt Riser Clamps: MSS Type 8. For support and steadying of pipe risers;
19mm to 500mm (3/4" to 20"). Also supports pipe covering or insulation.
C. Four-Bolt Riser Clamps: MSS Type 42. When longer ends are required for riser
clamps.
2.03 HANGER ROD ATTACHMENTS
A. General: Except as otherwise indicated provide factory- fabricated hanger-rod

attachments complying with ANSI/MSS SP-58, of one of the following MSS types
listed, selected by the Contractor and approved by the Engineer to suit horizontal-
piping hangers and building attachments, in accordance with MSS SP-69 and
manufacturer's published product information. Use only one type by one manufacturer
for each piping service. Select size of hanger-rod attachments to suit hanger rods.
Provide copper-plated hanger-rod attachments for copper-piping systems.
B. Steel Turnbuckles: MSS Type 13. To provide adjustment up to 150mm (6") for heavy
loads.
C. Steel Clevises: MSS Type 14. For use of high temperature piping installations.
D. Swivel Turnbuckles: MSS Type 15. To be used with split pipe rings, MSS Type 11.
E. Malleable Iron Sockets: MSS Type 16. For attaching hanger rod to various types of
building attachments.
F. Steel Weldless Eye Nuts: MSS Type 17. For use on high temperature piping
installations.
2.04 BUILDING ATTACHMENTS
A. General: Except as otherwise indicated, provide factory-fabricated building

attachments complying with ANSI/mss SP-58, of one of the following MSS types
listed, selected by the Contractor and approved by the Engineer to suit building
substrate conditions, in accordance with MSS SP-69 and manufacturer's published
product information. Select size of building attachments to suit hanger rods. Provide
copper-plated building attachments for copper-piping systems.
B. Concrete Inserts: MSS Type 18. For upper attachment for suspending pipe hangers
from a concrete ceiling.

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C. Top Beam C-Clamps: MSS Type 19. To be used under roof installations with bar joist
construction, for attachment to top flange of structural shape.
D. Side Beam or Channel Clamps: MSS Type 20. For attachment to bottom flange of
beams, channels, or angels.
E. Center Beam Clamps: MSS Type 21. For attachment to center of bottom flange of
beams.
F. Welded Attachments: MSS Type 22. For attachment to bottom of beams where loads
are considerable and rod sizes are large.
G. C-Clamps: MSS Type 23. For attachment to structural shapes.
H. Top I-Beam Clamps: MSS Type 25. For attachment to top of beams when hanger rod
is required tangent to edge of flange.
I. Side I-Beam Clamps: MSS Type 27. For attachment to bottom of steel I-beams.
J. Steel I-Beam Clamps with Eye Nut: MSS Type 28. For attachment to bottom of steel
I-beams for heavy loads.
K. Steel WF-Beam Clamps with Eye Nut: MSS type 29. As Type 28 with link
extensions.
L. Malleable Beam Clamps: MSS Type 30. For attachment to structural steel.
M. Steel Brackets: One of the following for indicated loading. To be used for support
from below, or by using clip and rod for suspending from above. Light duty: 340 Kg.
(750 lbs.), Medium 680 Kg. (1500 lbs.), Heady:1360 Kg. (3000 lbs.).
1. Light Duty: MSS Type 31.

2. Medium Duty: MSS Type 32
3. Heavy Duty: MSS Type 33
N. Side Beam Brackets: MSS Type 34. For use on sides of steel or wooden beams.
O. Plate Lugs: MSS Type 57. For attachment to steel beams where flexibility at the beam
is desired.
P. Horizontal Travelers: MSS Type 58. For supporting piping systems subject to linear
horizontal movements where head room is limited.
2.05 SADDLES AND SHIELDS
A. General: Except as otherwise indicated, provide saddles or shields under piping

hangers and supports, factory-fabricated, for all insulated piping. Size saddles and
shields for exact fit to mate with pipe insulation.

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B. Protection Saddles: MSS Type 39; fill interior voids with segments of insulation
matching adjoining insulation.
C. Protection Shields: MSS Type 40; of length recommended by manufacturer to prevent

crushing of insulation.
D. Thermal Hanger Shields: Constructed of 360 insert of high density, 690 KPa (100 psi),
water-proofed calcium silicate, encased in 360 sheet metal shield. Provide assembly of
same thickness as adjoining insulation.
2.06 SPRING HANGERS AND SUPPORTS
A. General: Except as otherwise indicated, provide factory-fabricated spring hangers and

supports complying with ANSI/<SS SP-58 of one of the following MSS types listed,
selected by the Contractor and approved by the Engineer to suit piping systems, in
accordance with MSS SP-69 and manufacturer for each piping service. Select spring
hangers and supports to suit pipe size and loading.
B. Restraint Control Devices: MSS Type 47. To control piping movement.
C. Spring Cushion Hangers: MSS Type 48. For light loads where vertical movement does
not exceed 32mm (1 1/4").
D. Spring Cushion Roll Hangers: MSS Type 49. For equipping Type 41 roll hanger with
springs.
E. Spring Sway Braces: MSS Type 50. To retard sway, shock, vibration, or thermal
expansion in piping systems.
F. Variable Spring Hangers: MSS Type 51; present to indicated load and limit variability
factor to 25%. To absorb expansion and contraction of piping system from hanger.
G. Variable Spring Base Supports: MSS Type 52; present to indicated load and limit
variability factor to 25%; include load flange. To absorb expansion and contraction of
piping system from base support.
H. Variable Spring Trapeze Hangers: MSS Type 53; present to indicated load and limit
variability factor to 25%. To absorb expansion and contraction of pipe system from
trapeze support.
I. Constant Supports: Provide one of the following types, selected to suit piping system.
Include auxiliary stops for erection and hydrostatic test and field load adjustment
capability:
1. Horizontal Type: MSS Type 54.

2. Vertical Type: MSS Type 55.
3. Trapeze Type: MSS Type 56.
2.07 MISCELLANEOUS MATERIALS

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A. Metal Framing: Provide products complying with NEMA STD ML 1.
B. Steel Plates, Shapes and Bars: Provide products complying with ASTM A 36.
C. Cement Grout: Portland cement (ASTM C 150, Type I or Type III and clean uniformly
graded, natural sand (ASTM C 404, Size No. 2). Mix at a ratio of one (1) part cement
to three (3) parts sand, by volume, with minimum amount of water required for
placement and hydration.
D. Heavy-Duty Steel Trapezes: Fabricate from steel shapes selected for loads required;
weld steel in accordance with AWS standards.
E. Pipe Guides: Provide factory-fabricated guides, of cast semisteel or heavy fabricated

steel, consisting of a bolted two-section outer cylinder and base with a two section
guiding spider bolted tight to pipe. Size guide and spiders to clear pipe and insulation
(if any) and cylinder. Provide guides of length recommended by manufacturer to allow
indicated travel.

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PART 3 - EXECUTION
3.01 PREPARATION
A. Proceed with installation of hangers, supports and anchors only after required building
structural work has been completed in areas where the work is to be installed. Correct
inadequacies including (but not limited to) proper placement of inserts, anchors and
other building structural attachments.
B. Prior to installation of hangers, supports, anchors and associated work, the Contractor
shall meet at project site with inspection and testing agency representatives (if any),
installers of other work requiring coordination with work of this Section, and the
Engineer for purpose of reviewing material selections and procedures to be followed in
performing the work in compliance with requirements specified.
3.02 INSTALLATION OF BUILDING ATTACHMENTS
A. Install building attachments at required locations with concrete or on structural steel for
proper piping support. Space attachments within maximum piping span length indicated
in Drawing MSS SP-69. Install additional building attachments where support is
required for additional concentrated loads, including valves, flanges, guides, strainers,
expansion joints and at changes in direction of piping. Provide concrete inserts, where
required to be installed before structural concrete is placed.
3.03 INSTALLATION OF HANGERS AND SUPPORTS
A. General:
1. Install hangers, supports, clamps and attachment to support piping properly from
building structure; comply with MSS SP-69. Arrange for grouping of parallel
runs of horizontal piping to be supported together on trapeze type hangers where
possible. Install supports with maximum spacing complying with MSS SP-69.
Where piping of various sizes is to be supported together by trapeze hangers,
space hangers for smallest pipe size or install intermediate supports for smallest
pipe sizes is to be supported together by trapeze hangers, space hangers for
smallest pipe size or install intermediate supports for smaller diameter pipe. Do
not use wire or perforated metal to support piping and do not support piping
from other piping.
2. Install hangers and supports complete with necessary inserts, bolts, rods, nuts,
washers and other accessories. Except as otherwise indicated for exposed
continuous pipe runs, install hangers and supports of same type and style as
installed for adjacent similar piping.
3. Prevent electrolysis in support of copper tubing by use of hangers and supports

which are copper plated, or by other recognized approved methods.

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B. Provisions for Movement.
1. Install hangers and supports to allow controlled movement of piping systems

and to permit freedom of movement between pipe anchors and to facilitate
action of expansion joints, expansion loops, expansion bends and similar units.
Contractor to check and confirm that loads from equipment, piping etc. can be
safely accommodated by structure.
2. Load Distribution: Install hangers and supports so that piping live and dead
loading and stresses from movement will not be transmitted to connected
equipment.
3. Pipe Slopes: Install hangers and supports to providerequired pipe slops and so
that maximum pipe deflections allowed by ANSI B31 are not exceeded.
C. Insulated Piping
1. Comply with the following installation requirements.
a. Clamps: Attach clamps, including spacers (if any), to piping with

clamps projecting through insulation; do not exceed pipe stresses
allowed by ANSI B31.
b. Shields: Where low-compressive-strength insulation or vapour harriers

are indicated on cold or chilled water piping, install coated protective
shields. For pipe 200mm (8") and over, install wood insulation saddles.
c. Saddles: Where insulation without vapour barrier is indicated, install

protection saddles.
3.04 INSTALLATION OF ANCHORS
A. Install anchors at proper locations to prevent stresses from exceeding those permitted by
ANSI B31 and to prevent transfer of loading and stresses to connected equipment.
B Fabricate and install anchor by welding steel shapes, plates and bars to piping and to
structure. Comply with ANSI B31 and with AWS standards.
C. Where expansion compensators are indicated, install anchors in accordance with

expansion unit manufacturer's written instructions, to limit movement of piping and
forces to maximums recommended by manufacturer for each unit.
D. Anchor Spacings: where not otherwise indicated, install anchors at ends of principal
pipe-runs, at intermediate points in pipe-runs between loops and bends. Make
provisions for present of anchors as required accommodating both expansion and
construction of piping.

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3.05 ADJUSTMENT OF HANGERS AND SUPPORTS
A. Adjust hangers and supports and place grout as required under supports to bring piping
to proper level and elevations.
3.06 EQUIPMENT BASES
A. Construct suitable concrete bases for the elevated support of all floor mounted
equipment. Furnish, for the Engineer's approval, scaled layouts of all required bases,
with dimensions and location to column center lines, and templates, anchors bolts and
accessories, necessary for base construction.
B. Provide structural steel stands to support equipment not floor mounted or hung from
structure. Construct of approved structural steel members or steel pipe and fittings.
Provide factory-fabricated tank saddles for tanks mounted on steel stands.
END OF SECTION

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SECTION 15070
VIBRATION ISOLATION
PART 1 - GENERAL
1.01
A. Scope
1. Supply and install Vibration Isolation products complete in accordance with the
installation of vibration isolation products for the HVAC Installation.
2. Types of Vibration Isolation products specified in this Section include the

following:
a. Neoprene Pads.
b. Double Deflection Neoprene Mountings.
c. Spring Mountings: Free Standing.
d. Spring Isolators: Vertically Restrained.
e. Concrete Inserted Spring Mounts.
f. Double Deflection Neoprene Hangers.
g. Spring Hangers.
h. Combination Spring Neoprene Hangers.
i. Equipment Bases.
j. Flexible Connectors.
k. Isolated Horizontal Thrust Restraints.
B. Related Work Specified Elsewhere:
1. Vibration Isolation products furnished as part of factory-fabricated equipment, are

specified as part of the equipment assembly.
2. Refer to other sections of these Specifications for equipment foundations,

hangers, sealants, gaskets and other work related to vibration isolation work.
1. Acceptable Manufacturers
A. Subject to compliance with the requirements of the Contract Documents:
a. Manufacturers offering vibration isolation units which may be

incorporated into the work include but are not limited to the following:
(i) B-Line co. - USA

(ii) Kinetics co. - Europe
(iii) Weicco co. – Europe
B. Single Source: Except as otherwise indicated obtain support isolation units from single
manufacturer.
C. Manufacturer's Technical Supervision: Engage the manufacturer to provide technical
supervision during installation of support isolation units, and associated inertia bases (if
any).
Nezar Al Anjari Consulting Bureau Vibration Isolation

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D. Consulting Firm: Contractor has to Engage recognized vibration isolation consulting firm
approved by the Engineer to analyse characteristic of actual mechanical equipment for the
Project, and to Select and Install adequate and efficient vibration isolation support units
and flexible connection units according to the advice of such Specialist.
E. Regulatory Requirements:
1. Except as otherwise specified comply with the recommendation and requirements

of the following:
a. American Society for Testing Materials: ASTM A36 Standard

Specification for Structural Steel.
b. American Society of Heating, Refrigerating and Air-conditioning

Engineers: Recommendation on Static Deflections.
c. American Association of State Highway Officials: A.A.S.H.O. Table B -

reproduced on page 3/15509-11 herein.
1.03 SUBMITTALS
A. Product Data
1. Submit manufacturer's specifications, detailed drawings, performance

characteristics data and installation instructions for each type of unit required.
2. Include data for each type and size of unit, showing isolation efficiency, stiffness,
natural frequency and transmissibility at lowest operating speed of equipment.
3. Where required, include independent test agencies certified report of test results
for each type of unit.
4. For spring units, show wire size, spring diameter, free height, solid-compression
height, operating height and ratio of horizontal to vertical stiffness.
5. For spring-and-pad-type units show basis of spring-rate selection for range of

loading weights.
6. Include performance certifications where required.
7. All spring isolators shall be "open springs unless otherwise stated.
8. Select isolators for motor driven fans of less than 0.35KW for a minimum
static deflection of 3m.
9. Provide either neoprene or steel spring isolators for deflection between

6mm and 12mm.
10. Provide Steel spring Isolators for deflection of 12mm and over
11. Provide neoprene isolators for deflections 6mm and under.
B. Shop Drawings

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1. Submit shop drawings showing structural design and details of inertia bases, steel
beam bases and other custom-fabricated work not covered by manufacturer's
submitted data.
2. Furnish templates to fabricators of equipment bases, foundations and other

support systems, as needed for coordination of vibration isolation units with other
work.
3. Submit shop drawings indicating scope of vibration isolation work and locations
of units and flexible connections. Include support isolation points for piping and
ductwork including risers, air housings and inertia bases.
4. Include schedule of units, showing size or manufacturer's part number, weight

supported and resulting deflection of each unit.
C. Manufacturer's Certification: Where vibration isolation support units are indicated for
minimum static deflection provide manufactures certification that units have been tested
and comply with indicated requirements.
VIBRATION ISOLATION FOR MECHANICAL EQUIPMENT
Vibration Isolation static deflection Requirement
Note : Table indicates required static deflection of isolators for all fans regardless of power rating
and all other motor driven equipment over 0.37 KW.
Advise Accoustical consultant for equipment not contain in this table and obtain clarification as
to the isolation performance requirements.
Steel spring isolator shall be used for all deflections 12mm and over.
Neoprone isolator shall be used for deflections 6mm and under.

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PART 2 - PRODUCTS
2.01 ISOLATION MATERIALS AND SUPPORT UNITS.
A. Type A: Neoprene Pads
1. Oil resistant neoprene sheets of manufacturer's standard hardness cross ribbed or

waffle pattern with minimum thickness of 19mm (3/4"). Use of cork sandwiched
between layers of neoprene will not be acceptable.
2. Plate type pads consisting of steel plate laminated to layers of neoprene may be
provided to achieve the minimum 19mm (3/4") pad thickness.
B. Type B: Double deflection Neoprene Mountings
1. These shall have all metal surfaces neoprene covered to avoid corrosion and have
friction pads both top and bottom. Bolt holes shall be provided in the base plate
for bolting down to foundation as well as a galvanized bolt in top plate for
securing to equipment bases.
Air-handling units in the basements and pumps with motor power less than
7.5KW.
C. Type C: Spring Mounting: Free Standing
1. Spring type isolators shall be free standing and laterally stable without any
housing and complete with 6mm (1/4") neoprene acoustical friction pads under
the base plate. All mountings shall have levelling bolts that must be rigidly bolted
to the equipment. Spring diameters shall not be less than 0.8 of the compressed
height of the spring at rated load. Springs shall have a minimum additional travel
to solid equal to 50 percent of the rated deflection.
D. Type D: Spring Isolators: Vertically Restrained
1. Equipment with operating weights different from installed weights or equipment

exposed to the wind shall be mounted on spring isolators as described under Type
C but a housing shall be used that includes vertical limit stops to prevent spring
extension when weight is removed. The housing shall serve as blocking during
erection so that the installed and operating heights are the same. A minimum
clearance of 13mm (1/2") shall be maintained around the restraining bolts so as
not to interfere with the spring action during normal operation.
E. Type E: Concrete Inserted Spring Mounts
1. Spring type isolators shall be as described under Type C complete with cast iron
housing for casting in concrete inertia type foundation. Housing shall have
grooves for nailing to concrete form as well as a recess inside the top to receive a
locating pin on the isolator levelling bolt. Housing shall be high enough for the
spring isolator to be installed with the concrete foundation resting on the
structure.
F. Type F: Double Deflection Neoprene Hanger
These shall consist of a double deflection neoprene element contained in a steel

box. The neoprene element shall be molded with a rod isolation bushing that
passes through the hanger box to prevent metal to metal contact.
G. Type G: Spring Hanger

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These are similar to type 2 except that the conical Rubber mold is housed in a steel
casing and have a through hole for the hanger rod. The assembly should allow for 20
to 35 degrees angular movement for the hanging rod without metal to metal contact.
H. Type H: Combination Spring-Neoprene Hanger
Hangers shall contain a steel spring and a double deflection neoprene element as
described under type F and G. The spring and neoprene element shall be contained in
series in the same steel hanger box.
I. STEEL BASES
The bases shall be constructed of structural steel bases sufficiently rigid to keep deflection
and mis-alignment within acceptable limits as determined by the equipment manufacturer
The depth of all perimeter members shall be equal to one tenth of longest dimension of the
base of minimum of 4".The base shall be supported of spring or rubber isolators and shall
have enough rigidity to resist all starting and operating forces without supplementary
holdown devices.

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PART 3 - EXECUTION
3.01 PERFORMANCE OF ISOLATORS
A. General: If isolation deflection and type is not indicated on equipment comply with
minimum static deflections recommended by the American Society of Heating,
Refrigerating and Air-Conditioning Engineers, in "Systems 1984", Chapter 32, including
definitions of critical and non-critical locations, for selection and application of vibration
isolation materials and units as indicated.and follow page-3
3.02 APPLICATIONS
A. General: Except as otherwise indicated on Equipment Schedules, apply the following

types of vibration isolators at indicated locations or for indicated items of equipment.
1. Isolation Hangers:Install where the following suspended equipmentis indicated:
a. Pipe over 75 mm (3") pipe size, located in mechanical equipment rooms,

and each run connected to vibration-isolation-mounted equipment for a
distance of 100 diameters but not less than 15 m (50 ft).
b. Ductwork where air velocity is 760 metre/min. (2500 fpm) or greater

(except flexible ductwork), located in mechanical equipment rooms, and
each run connected to vibration-isolation-mounted equipment for a
distance of 15m (50 ft).
c. Sound traps in ductwork.
d. Ductwork, where air velocity is 915 metre per minute (3000 fpm) or
greater.
2. Flexible Duct Connectors: Install at the following ductwork connections:
a. Connections with vibration-isolation-mounted air handling equipment.
b. Connections with fixed wall louvers for air intake and exhausts.
c. Where ductwork, 0.09 m2 (1.0 sq. ft) and greater, changes directions
in critical locations.
3.03 INSTALLATION - ISOLATION MATERIALS AND SUPPORT UNITS
A. General: Except as otherwise indicated, comply with manufacturer's instructions for

installation and load application to vibration isolation materials and units. Adjust to
ensure that units do not exceed rated operating deflections or bottom out under loading,
and are not short-circuited by other contacts or bearing points. Remove space blocks and
similar devices (if any) intended for temporary protection against overloading during
installation.
B. Anchor and attach units to substrate and equipment as required for secure operation and to
prevent displacement by normal forces, and as indicated.
C. Adjust levelling devices as required to distribute loading uniformly onto isolators. Shim
units as required where levelling devices cannot be used to distribute loading properly.

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D. Install inertia base frames on isolator units as indicated, so that minimum of 25 mm (1")
clearance below base will result when frame is filled with concrete and supported
equipment has been installed and loaded for operation.
E. Install inertia base frames on pad-type isolators as indicated, with pad units securely
bonded to substrate.
F. Locate isolation hangers as near overhead support structure as possible.
G. Weld riser isolator units in place as required preventing displacement from loading and
operations.
H. Bond flanges of flexible duct connectors to ducts and housings to provide airtight
connections. Seal seams and penetrations to prevent air leakage.
I. Flexible Pipe Connectors: Install on equipment side of shutoff valves, horizontally and
parallel to equipment shafts wherever possible.
3.04 EXAMINATION OF RELATED WORK
A. Observe installation of other work related to vibration isolation work, including work
connected to vibration isolation work. After completion of other related work (but before
equipment startup), furnish written report listing observed inadequacies for proper
operation and performance of vibration isolation work. Report shall cover, but not
necessarily be limited to the following:
1. Equipment installations (performed as work of other Sections) on vibration

isolators.
2. Piping connections including flexible connections.
3. Ductwork connections including provisions for flexible connections.
4. Passage of piping and ductwork which is to be isolated through walls and floors.
B. Do not start-up equipment until inadequacies have been corrected in a manner acceptable
to the Engineer.
3.05 DEFLECTION MEASUREMENTS
A. Upon completion of vibration isolation work, prepare report showing measured equipment
deflections for each major item of equipment as indicated.
END OF SECTION

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SECTION 15075
MECHANICAL IDENTIFICATION
PART 1 - GENERAL
1.01 DESCRIPTION
A. Scope
1. Supply and install mechanical identification devices complete in accordance

with the requirements of the Contract Documents. This Section relates to the
supply and installation of mechanical identification devices for the Irrigation,
Plumbing, Fire Protection and HVAC Installation.
2. This Section is a Basic Materials and Methods Section and is also to be read as
part of any other Section of the Mechanical Installation making reference to
mechanical identification devices specified herein.
3. Type of identification devices specified in this Section includes the following:
a. Painted Identification Materials

b. Plastic Pipe Markers
c. Plastic Tape
d. Valve Tags
e. Valve Schedule Frames
f. Engraved Plastic-Liminate Signs
g. Plastisized Tags
B. Related Work Specified Elsewhere: Mechanical identifications furnished as part of

factory-fabricated equipment, are specified as part of the equipment assembly in other
relevant Sections.
1. Subject to compliance with the requirements of the Contract Documents.
1. ANSI Standards: Comply with ANSI A13.1 for lettering size, colours, and
viewing angles of identification devices.
Nezar Al Anjari Consulting Bureau Mechanical Identification

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1.03 SUBMITTALS
A. Product Data: Submit product specifications and installation instructions for each
identification material and device required.
B. Samples: Submit valve schedule for each piping system, typewritten and reproduced
on 4A size paper bound. Tabulate valve number, piping system, system abbreviation (as
shown on tag), location of valve (room abbreviation (as shown on tag), location of
valve (room or space, and variations for identification (if any). Mark valves which are
intended for emergency shut-off and similar special uses, by special "flags", in margin
of schedule. In addition to mounted copies, furnish extra copies for Maintenance
Manuals.
C. Schedule: Submit valve schedule for each piping system, typewritten and reproduced
on A4 size paper bound. Tabulate valve number, piping system, system abbreviation (as
shown on tag), location of valve (room or space), and variations for identification (if
any). Mark valves which are intended for emergency shut-off and similar special uses,
by special "flags", in margin of schedule. In addition to mounted copies, furnish extra
copies for Maintenance Manuals.
PART 2 - PRODUCTS
2.01 MECHANICAL IDENTIFICATION MATERIALS

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A. General: Provide manufacturer's standard products of categories and types required for
each application as referenced in other Sections. Where more than single type is
specified for application, selection is Contractor's option, and as approved by the
Engineer, but provide single selection for each product category.
B. Painted Identification Materials
1. Stencils: Standard fiberboard stencils, prepared for required applications with

letter sizes generally complying with recommendations of ANSI/ASME A31.1
for piping and similar applications, but not less than 32mm (1-1/4") high letters
for ductwork, and not less than 19mm (3/4") high letters for access door signs
and similar operational instructions.
2. Stencil Paint: Standard exterior type stenciling enamel; black, except as

otherwise indicated; either brushing grade or pressurized spray-can form and
grade.
3. Identification Paint: Standard identification enamel of colours indicated or, if

not otherwise indicated for piping systems, comply with ANSI A13.1 for
colours.
C. Plastic Pipe Markers
1. General: Provide manufacturer's standard pre-printed, flexible or semi-rigid,

permanent, colour-coded, plastic-sheet pipe markers, complying with ANSI
A13.1 and as follows:
a. Small Pipes: For external diameters less than 150mm (6") (including
insulation if any), provide full-band pipe markers, extending 360 degrees
around pipe at each location, fastened by one of the following methods:
(i) Snap-on application of pre-tensioned semi-rigid plastic pipe

marker.
(ii) Adhesive lap joint in pipe marker overlap.
(iii) Laminated or bonded application of pipe marker to pipe (or

insulation).
(iv) Taped to pipe (or insulation) with colour-coded plastic adhesive

tape, not less than 19mm (3/4") wide full circle at both ends of
pipe marker, tape lapped 38mm (1-1/2").
b. Large Pipes: For external diameters of 150mm (6") and larger

(including insulation if any), provide either full-band or strip-type pipe
markers, but not narrower than three times letter height (and of required
length), fastened by one of the following methods:
(i) Laminated or bonded application of pipe marker to pipe (or insulation).

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(ii) Taped to pipe (or insulation) with colour-coded plastic adhesive tape, not less
than 38mm (1-1/2") wide; full circle at both ends of pipe marker, tape lapped
75mm (3").
(iii) Strapped-to-pipe (or insulation) application of semi-rigid type, with

manufacturer's standard stainless steel bands.
c. Lettering: Comply with piping system nomenclature as specified,

scheduled or shown, and abbreviate only as necessary for each application
length.
(i) Arrows: Print each pipe marker with arrows indicating direction of
flow, either integrally with piping system service lettering (to accommodate
both directions), or as separate unit of plastic.
D. Plastic Tape
1. General: Manufacturer's standard colour-coded pressure-sensitive (self-

adhesive) vinyle tape, not less than 0.07mm (3 mils) thick.
a. Width: Provide 38mm (1-1/2") wide tape markers on pipes with outside
diameters (including insulation, if any) of less than 150mm (6"), 63mm
(2-1/2") wide tape for larger pipes.
b. Colour: Comply with ANSI A13.1, except where another colour

selection is indicated and as approved by the Engineer.
E. Valve Tags
1. Brass Valve Tags: Provide 19 gauge polished brass valve tags with stamp-
engraved piping system abbreviation in 6mm (1/4") high letters and sequenced
valve numbers 13mm (1/2") high, and with 4mm (5/32") hole for fastener.
a. Provide 38mm (1-1/2") diameter tags, except as otherwise indicated.
b. Fill tag engraving with black enamel.
2. Valve Tag Fasteners: Manufacturer's standard solid brass chain (wire link or
beaded type), or solid brass S-hooks of the sizes required for proper attachment
of tags to valves, and manufactured specifically for that purpose.
F. Valve Schedule Frames: For each page of the valve schedule, provide a glazed display
frame, with screws for removable mounting on masonry walls. Provide frames of
finished hardwood or extruded aluminium, with SSB-grade sheet glass.
G. Engraved Plastic-Laminate Signs

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1. General: Provide engraving stock melamine plastic laminate, complying with

FS L-P-387, in the sizes and thicknesses indicated, engraved with engraver's
standard letter style of the sizes and wording indicated, black with white core
(letter colour) except as otherwise indicated, punched for mechanical fastening
except where adhesive mounting is necessary because of substrate.
a. Thickness: 1.6mm (1/16") for units up to .013 sq.m (20 Sq. in.) or
200mm (8") length; 3mm (1/8") for larger units.
b. Fasteners: Self-tapping stainless steel screws, except contact-type

permanent adhesive where screws cannot or should not penetrate the
substrate.
2. Plasticized Tags
a. General: Manufacturer's standard pre-printed or partially pre-printed

accident-prevention tags, of plasticized card stock with matt finish
suitable for writing, approximately 81mm x 140mm (3-1/4" x 5-5/8"),
with brass grommets and wire fasteners, and with appropriate pre-
printed wording including large-size primary wording (as examples;
DANGER, CAUTION, DO NOT OPERATE) in English and Arabic.
2.02 LETTERING AND GRAPHICS
A. General: Coordinate names, abbreviations and other designations used in mechanical

identification work, with corresponding designations shown, specified or scheduled.
Provide numbers, lettering and wording as indicated or, if not otherwise indicated, as
recommended by manufacturers or as required for proper identification and
operation/maintenance of mechanical systems and equipment.
1. Multiple Systems: Where multiple systems of same generic name are shown
and specified, provide identification which indicates individual system number
as well as service (as examples; Air Supply No. 1H, Standpipe F12).
2. Provide lettering and wording in both Arabic and English.
PART 3 - EXECUTIONS
3.01 APPLICATION AND INSTALLATION

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A. General Installation Requirements
1. Coordination: Where identification is to be applied to surfaces which require

insulation, painting or other covering or finish, including valve tags in finished
mechanical spaces, install identification after completion of covering and
painting. Install identification prior to installation of acoustical ceilings and
similar removal concealment.
` B. Ductwork Identification
1. General: Identify air supply, return, exhaust, intake and relief ductwork with
stenciled signs and arrows, showing ductwork service and direction of flow, in
black or white (whichever provides most contrast with ductwork paint colour).
2. Location: In each space where ductwork is exposed, or concealed only by

removable ceiling system, locate signs near points where duct work originates or
continues into concealed enclosures (shaft, underground or similar
concealment), and at 15m (50') spacings along exposed runs.
3. Access Doors: Provide stenciled or plastic-laminate type signs on each access

door in duct work and housings, indicating purpose of access (to what
equipment) and other maintenance and operating instructions, and appropriate
safety and procedural information.
C. Piping System Identification.
1. General: Install pipe markers of one of the following types on each system
indicated to receive identification, and include arrows to show normal direction
of flow:
a. Stenciled markers, including colour-coded background band or

rectangle, and contrasting lettering of black or white. Extend colour band
or rectangle 50mm (2") beyond ends of lettering.
b. Plastic pipe markers, with application system as indicated under

"Materials" in this section. Install on pipe insulation segment where
required for hot non-insulated pipes.
2. Locate pipe markers and colour bands as follows wherever piping is exposed to
view in public spaces, machine rooms, accessible maintenance spaces (shafts,
tunnels, plenums) and exterior non-concealed locations.
a. Near each valve and control device.
b. Near each branch, excluding short take-offs for fixtures and terminal
units; mark each pipe at branch, where there could be question of flow
pattern.

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c. Near locations where pipes pass through walls or floors/ceilings, or enter

non-accessible enclosures.
d. At access doors, manholes and similar access points which permit view
of concealed piping.
e. Near major equipment items and other points of origination and

termination.
f. Spaced intermediately at maximum spacing of 6m (20') along each

piping run.
g. On piping above removable acoustical ceilings,except omit

intermediately spaced markers.
5. Self Adhesive Plastic Pipe Markers For HVAC Services:
a. Refrigerant Liquid Line... Silver/White/Silver.

b. Refrigerant Suction Line... White/Silver/White.
c. Chilled Water Supply... Navy Blue/White/Navy Blue.
d. Chilled Water Return.... White/Navy Blue/White.
e. Condensate....... Brown/White/Brown.
D. Valve Identification
1. General: Provide valve tag on every valve, cock and control device in each
piping system; exclude check valves, valves within factory-fabricated equipment
units, and shut-off valves at HVAC terminal devices and similar rough-in
connections of end-use fixtures and units. List each tagged valve in valve
schedule for each piping system.
2. Tagging Schedule: Provide tagging schedule to the approval of the Engineer.
3. Mount valve schedule frames and schedules in machine rooms where indicated
or, if not otherwise indicated, where directed by the Engineer.
a. Where more than one major machine room is shown for the Project,
install mounted valve schedule in each major machine room, and repeat
only main valves which are to be operated in conjunction with
operations of more than single machine room.
E. Mechanical Equipment Identification
1. General: Install engraved plastic laminate sign on or near each major item of
mechanical equipment and each operational device, as specified herein if not
otherwise specified for each item or device. Provide signs for the following
general categories of equipment and operational devices:

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a. Main control and operating valves, including safety devices and

hazardous units.
b. Meters, gauges, thermometers and similar units.
c. Pumps, compressors, chillers, condensers and similar motordriven units.
d. Coils, evaporators.
e. Fans, blowers, primary balancing dampers and mixing boxes.
f. Packaged HVAC central-station and zone-type units.
g. Tanks and pressure vessels.
2. Optional Sign Types: Where lettering larger than 25mm (1") height is needed
for proper identification, because of distance from normal location of required
identification, stenciled signs may be provided in lieu of engraved plastic, at
Contractor's option.
3. Lettering Size: Minimum 6mm (1/4") high lettering for name of unit where
viewing distance is less than 600mm (2' -0"), 13mm (1/2") high for distances up
to 1800mm (6' -0"), and proportionately larger lettering for greater distances.
Provide secondary lettering of 2/3 to 3/4 the size of principal lettering.
4. Text of Signs: In addition to name of identified unit, provide lettering to

distinguish between multiple units, inform operator of operational requirements,
indicated safety and emergency precautions, and warn of hazards and improper
operations.
5. Optional Use of Plasticized Tags: At the Contractor's option, where equipment

to be identified is concealed above acoustical ceilings or similar concealment,
plasticized tags may be installed within concealed space to reduce amount of
text in exposed sign (outside concealment).
END OF SECTION

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SECTION 15080
PIPING INSULATION
PART 1 - GENERAL
1.01 DESCRIPTION
A. Scope
1. Supply and install mechanical insulation complete in accordance with the

installation of mechanical insulation for the HVAC Installation.
2. Types of mechanical insulation specified in this Section include the following:
a. Ductwork System Insulation
(i) Ductwork.
(ii) Air Plenums and Equipment Housings.
b. Equipment Insulation
(i) Cold Surfaces of Mechanical Equipment.
1. Subject to compliance with the requirements of the Contract

Documents:
a. Manufacturers offering insulation products which may be incorporated into

the work include the following:
(i) Insulation Generally
Kimmco
Arabian Fiber Glass insulation
Arma-Flex
Arma-cell
Nezar Al Anjari Consulting Bureau HVAC INSULATION

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1. Except as otherwise specified comply with recommendations and requirements of

the following documents.
a. American Society for Testing Materials
ASTM E 84 Standard Test Method for surfaceburning characteristics of

building materials.
b. National Fire Protection Association
NFPA 255 Method of test of surface burning characteristics of building

materials.
1.03 SUBMITTALS
A. Product Data: Submit manufacturer's specifications and installation instructions for each
type of mechanical insulation. Submit schedule showing manufacturer's product number,
thickness, and furnished accessories for each mechanical system requiring insulation.
B. Samples: Submit 300mm (1' -0") long sample of each piping insulation type required, and
300mm x 300mm (1' -0" x 1' -0") sample of each duct and equipment insulation type
required.
C. Certifications: Submit certifications or other data as necessary to show compliance with

these specifications and governing regulations. Include proof of compliance for test of
products for fire rating, corrosiveness, and compressive strength.
1.04 DELIVERY, STORAGE, AND HANDLING.
A. Deliver insulation, coverings, cements, adhesives, and coating to site in containers with
manufacturer's stamp or label, affixed showing fire hazard ratings of products.
B. Protect insulation against dirt, water, and chemical and mechanical damage. Do not install
damaged insulation; remove from Project Site.

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PART 2 - PRODUCTS
2.01 GENERAL REQUIREMENTS
Thermal insulation shall be of an approved material with thermal conductivity not higher
than 0.042 w/m °C (0.29 Btu/hr. Ft. sq. °F Inch) measured at an average temperature of
56°C (100°F). The thermal insulation shall be non-corrosive to the metal, water repellent,
fire retardant, sustenance to vermin and easily cut and fitted to shape during application.
The insulation shall be provided with an approved fire retardant vapor barrier jacket to
prevent moisture penetration to the insulation. Vapor barrier shall also be applied to all
joints and edges.
The insulation shall be fixed into the material surface by means of an approved adhesive
compound that has no corrosion effect on the metal and thoroughly applied to the metal
surface and insulation.
The insulation and finishing shall be carried out by skilled labor, and before thermal
insulation is applied, all metal surfaces shall be thoroughly cleaned and treated with an
approved corrosion inhibitor.
Insulation shall be applied in such a manner that air circulation within the insulation or
between the insulation and pipe, duct or equipment is completely prevented. Pipe
insulation shall fit snugly on the pipe and duct insulation shall be adhered to the duct
surface with special adhesive.
All insulation joints shall be firmly butted together, made absolutely tight and finished
smooth. Vapor barrier jackets shall have 50mm minimum overlaps. Longitudinal overlaps
on exposed works shall be made towards ceiling or wall.
All insulation shall be made continuous through sleeves, openings and pipe hangers. The
hanger shall be of size to fit around the insulation and jacketing.
Insulation shall be applied in such a manner as to permit expansion and contraction of the
metal without causing damage to insulation or surface finish.
Openings made in the insulation shall be provided with metal frames to protect the edges
of the insulation, and vapor sealed.
2.02 DUCT WORK INSULATION
Thermal insulation shall be made of fiberglass or equivalent material with reinforced

aluminium foil external coating, factory applied with resin bonded internal layer to give
flat and resilient surface. The insulation for all ductwork exposed to outside and those in

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plant rooms shall be rigid slab type and for the remaining ductwork flexible blanket type
shall be used.
The density of insulation shall be minimum 24 Kg/cubic meter for flexible blanket type
and 48 Kg/cubic meter for rigid type and thickness shall be as below:
• Supply air duct in non-airconditioned areas - 50mm
• Supply air duct in airconditioned areas - 25mm
• Return air duct in non-airconditioned areas - 25mm
• Return air duct in airconditioned areas - 25mm
• Fresh air duct in airconditioned areas - 25mm
• Supply and Return air ducts exposed to

outside ambient temperature - 75mm
Insulation shall be secured to duct work with 50x50mm G.I sheet metal strips of 22 gauge
fixed to corners and tightened with wire at 150mm intervals. The strips may be suitably
grooved to take the wire fasteners. Transverse duct connections such as pocket joints and
flanges shall be additionally insulated with 100mm wide, 25mm thick insulation and
covered with 20mm wide, 8 oz. canvas equally overlapped on either side and finally
coated with 2 coats of approved paint.
All duct work exposed to outside, shall be covered with 0.5mm thick aluminium metal
jacketing (smooth finish) and shall be treated for waterproofing prior to cladding i.e. wrap
the insulation with 0.5mm thick polyethylene sheet and secure with adhesive. All duct
work insulation exposed to view shall be finished with 227 gm canvas finished with 2
coats of fire retardant and waterproof paint.
2.03 ACOUSTIC DUCT LINING
Internal duct lining for acoustic insulation where applicable shall not be less than 25mm
thick fiberglass mat faced, flexible blanket of fine fibers with securely bonded surface mat
coated with black neoprene or approved equal. Lining shall be applied with 100%
coverage of fire resistive approved adhesive compound and mechanical fastenings
according to the manufacturer's instructions. Acoustic lining shall be cleared 20cm on each
side of the duct heater where applicable. Duct lining density shall be 24 Kg/cubic meter.
Acoustic lining shall be treated against fungus groth. Increase duct sizes where acoustic
lining is used. Duct sizes shown on the drawings are inside clear dimensions.

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PART 3 - EXECUTION
3.01 HVAC INSULATION
A. General
1. Provide shading using corrugated galvanized sheets over exposed ducting and
piping.
B. Insulation
1. Weatherproof Insulation: In addition to items 1 and 2 above, all pipe work

exposed to weather shall receive two brush applications overall of Foster Lagtone
Coating 31 Range (to colour selected) applied at the rate of 1.5 sq. metres per litre,
with reinforcement of 0.17 Kg (6 oz) canvas embedded into the first coat whilst wet
and smoothed out to avoid wrinkling and gaps and allowing a minimum of 50mm
overlap and longitudinal and circumferal joints. The second coat to be applied overall
and uniformly. The resultant system shall be fire resistive to BS 476 Class 1.
3.02 DUCKWORK SYSTEM INSULATION
A. Ductwork
1. Application Requirements: Insulate the following ductwork:

a. All supply and return ductwork between fan discharge, and room terminal outlet;
except omit insulation on return ductwork located in return air ceiling plenums or when
return air duct passes through air conditioned areas. Apply insulation to return air ducts
running in service shafts.
2. Insulate each ductwork system specified above with one of the following types and
thicknesses of insulation:
a. Insulation: Flexible fiberglass; 25mm (1") thick. Increase thickness to 50mm (2")
in machines, fan and equipment rooms and ducts running outdoors and
external service shafts.
3. Weatherproof Insulation: Follow the same specification for weatherproof

insulation for piping for both supply and return air ducts.

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3.03 EQUIPMENT INSULATION
A. Cold Equipment (below ambient temperature)
1. Application Requirements: Insulate the following cold equipment.
a. Refrigeration equipment, including pumps.

b. Drip pans under chilled equipment.
c. Chilled water pumps.
2. Insulate each item of equipment specified above with the following type and
thickness of insulation:
a. Insulation: Fiberglass; 50mm (2") thick for cold surfaces and 75mm (3")
thick for chilled surfaces.
b. Weatherproof Insulation: The same as for piping.
3.04 INSTALLATION OF PIPING INSULATIONS
A. General: Install insulation products in accordance with manufacturer's written

instructions, and in accordance with recognized industry practices to ensure that insulation
serves its intended purpose.
B. Install insulation on pipe systems subsequent to testing and acceptance of tests.
C. Install insulation materials with smooth and even surfaces. Insulate each continuous run of
piping with full-length units of insulation, with single cut piece to complete run. Do not
use cut pieces or scraps abutting each other.
D. Clean and dry pipe surfaces prior to insulating. Butt insulation joints firmly together to
ensure complete and tight fit over surfaces to be covered.
E. Maintain integrity of vapour barrier jackets on pipe insulation, and protect to prevent
puncture or other damage.
F. Cover valves, fittings and similar items in each piping system with equivalent thickness
and composition of insulation as applied to adjoining pipe run. Install factory moulded,
precut or job fabricated units (at Sub-Contractor's option) except where specific form or
type is indicated.
G. Extend piping insulation without interruption through walls, floors and similar piping
penetrations, except where otherwise indicated.
H. Install protective metal shields and insulated inserts wherever needed to prevent
compression of insulation.

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I. Pipe Hanger Insulation Inserts: Butt pipe insulation against pipe hanger insulation inserts.
For hot pipes apply 75mm (3") wide vapour barrier tape or band over the butt joints. For
cold piping apply wet coat of vapour barrier lap cement on butt joints and seal joints with
75mm (3") wide vapour barrier tape or band.
3.05 INSTALLATION OF DUCTWORK INSULATION
A. General: Install insulation products in accordance with manufacturer's written

instructions, and in accordance with recognized industry practices to ensure that insulation
serves its intended purpose.
B. Install insulation materials with smooth and even surfaces.
C. Clean and dry ductwork prior to insulating. Butt insulation joints firmly together to ensure
complete and tight fit over surfaces to be covered.
D. Maintain integrity of vapour barrier on ductwork insulation, and protect it to prevent

puncture and other damage.
E. Extend ductwork insulation without interruption through walls, floors and similar
ductwork penetrations, except where otherwise indicated.
F. Fibrous Glass Duckwork: Do not insulate fibrous glass ductwork
G. Lined Ductwork: Except as otherwise indicated. Omit insulation on ductwork where

internal insulation or sound absorbing linings have been installed.
H. Ductwork Exposed to Weather: Protect outdoor insulation from weather by installing

outdoor protective finish or jacketing as Specified elsewhere.
I. Corner Angles: Install corner angles on external corners of insulation on ductwork in

exposed finished spaces before covering with jacketing.
3.06 INSTALLATION OF EQUIPMENT INSULATION
A. General: Install equipment thermal insulation products in accordance with manufacturer's

written instructions, and in compliance with recognized industry practices to ensure that
insulation serves intended purpose.
B. Install insulation materials with smooth and even surfaces and on clean and dry surfaces.
Replace poorly fitted joints. Do not use mastic or joint sealer as filler for gapping joints
and excessive voids resulting from poor workmanship.

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C. Maintain integrity of vapour barrier on equipment insulation and protect it to prevent

puncture and other damage.
D. Do not apply insulation to hot equipment.
E. Apply insulation using the staggered joint method for both single and double layer
construction, where feasible. Apply each layer of insulation separately.
F. Coat insulated surfaces with a layer of insulating cement, trowelled in workmanlike

manner, leaving smooth continuous surface. Fill in scored block, seams, chipped edges
and depressions, and cover over wire netting and joints with cement of sufficient thickness
to remove surface irregularities.
G. Cover insulated surfaces with glass cloth jacketing neatly fitted and firmly secured. Lap
seams at least 50mm (2"). Apply over vapour barrier where applicable.
H. Provide removable insulation sections to cover parts of equipment which must be opened
periodically for maintenance; include metal vessel covers, fasteners, flanges, frames and
accessories.
I. Equipment Exposed to Weather: Protect outdoor insulation from weather by installation

of weather-barrier mastic protective finish, or jacketing, as recommended by manufacturer.
3.07 PROTECTION AND REPLACEMENT
A. Protection: Provide protection to the insulation work during remainder of construction

period, to avoid damage and deterioration.
B. Replace damaged insulation which cannot be repaired satisfactorily, including units with
vapour barrier damage and moisture saturated units.
END OF SECTION

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SECTION 15105
PIPE, TUBE AND FITTINGS
PART 1 - GENERAL
1.01 DESCRIPTION
A. Scope
1. Supply and install pipe, tube and fittings complete in accordance with the
requirements of the Contract Documents. Supply and install all required piping
and gate valves to flush the piping system without allowing flushing water to
enter any coil bank. This Section relates to the supply and installation of pipe,
tube and fittings for the HVAC Installation.
2. This Section is a Basic Materials and Methods Section and is also to be read as
a part of any other Section of the HVAC Installation making reference to pipe,
tube and fittings.
3. Types of pipe, tube and fittings specified in this Section include the following
for cooling and heating system:
a. Piping Materials
(i) Steel Pipe
(ii) Copper Tube
b. Pipe/Tube Fittings
(i) Fittings for Steel Pipe
(ii) Fittings for Copper Tube
c. Miscellaneous Piping Materials/Products
B. Related Work specified Elsewhere: Pipe, tube and fittings furnished as part of factory-
fabricated equipment, are specified as part of the equipment assembly in other relevant
Sections.
A. Acceptable Manufacturers: Subject to compliance with the requirements of the

Contract Documents, acceptable manufacturers are to be firms regularly engaged in
manufacture of pipe, tube and fittings of types and sizes required, whose products have
been in satisfactory use in similar service for not less than five (5) years.
Nezar Al Anjari Consulting Bureau Pipe, Tube and Fittings

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1. Welding
a. Qualify welding procedures, welders and operators for shop and project
site welding of piping work in accordance with ANSI/ASME B31.1 or
in accordance with procedures laid down in Section 15500, General
Provisions.
b. Certify welding of piping work using the Standard Procedure

Specifications by, and welders tested under supervision of, the National
Certified Pipe Welding Bureau (NCPWB) or in accordance with
procedures laid down in Section 15500, General Provisions.
2. Brazing: Certify brazing procedures, brazers, and operators in accordance with

ANSI/ASME B31.5, paragraph 527.5 or BS 1723 and BS 1724 for shop and
job-site brazing of piping work.
1.03 SUBMITTALS
A. Product Data: Submit catalogue cuts, specifications, installation instructions, and

dimensioned drawings for each type of pipe, tube and fitting. Submit piping schedule
showing manufacturer, pipe or tube weight, fitting type, and joint type for each piping
system.
B. Welding Certifications: Submit details and certificates as required by Section,

"General Provisions".
C. Brazing Certifications: Submit details and certificates as required by Section, "General

Provisions".
1.04 DELIVERY, STORAGE AND HANDLING
A. Provide factory-applied plastic end-caps on each length of pipe and tube. Maintain
end-caps through shipping, storage and handling as required to prevent pipe-end
damage and avoid dirt and moisture accumulating inside pipe or tube.
B Where possible, store pipe and tube indoors and protected from weather. Where
necessary to store outside, elevate above grade and enclose with durable, waterproof
wrapping.
C. Protect flanges and fittings from moisture and dirt by indoor storage and enclosure, or
by packaging with durable, waterproof wrapping.

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PART 2 - PRODUCTS
2.01 PIPING MATERIALS
A. General: Provide pipe and tube of type, joint type, grade, size and weight (wall
thickness or Class) indicated for each service. Where type, grade or class is not
indicated, provide proper selection as determined by the Contractor and approved by
the Engineer for installation requirements, and comply with governing regulations and
industry's standards.
B. Steel Pipe
1. Black Steel Pipe: ASTM A 53, A 106 or A 120; except comply with ASTM A
53 or A 106 where close coiling or bending is required.
2. Seamless Steel Pipe: ASTM A 53, A 106, or A 120; except comply with
ASTM A 53 or A 106 where close coiling or bending is required.
C. Copper Tube
1. Copper Tube: ASTM B 88; Type K (wall thickness) as indicated for each
service; hard-drawn temper, except as otherwise indicated.
Manufacturer:
- Mueller – USA,
- Maksal – South Africa
- NWM - korea
- Equal approved subject to consultant engineer approval.
2.02 PIPE/TUBE FITTINGS
A. General: Provide factory-fabricated fittings of type, materials, grade, class and

pressure rating indicated for each service and pipe size. Provide sizes and types
matching pipe, tube, and valve or equipment connection in each case. Where not
otherwise indicated, comply with governing regulations and industry standards for
selections, and with pipe manufacturer's recommendations where applicable and as
approved by the Engineer.
B. Fittings for Steel Pipe
1. Steel Flanges/Fittings :ANSI B16.5, including bolting and facing, except as

otherwise indicated:
a. Material Group: Group 1.1

b. End Connections: But welding.
c. Facings: Raised - face.

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2. Forged-Steel Socket-Welding and Threaded Fittings:

ANSI B16.11, except MSS SP-79 for threaded reducer inserts; rated to match
schedule of connected pipe.
3. Wrought-Steel Butt welding Fittings: ANSI B 16.9, except ANSI B16.28 for
short-radius elbows and returns; rated to match connected pipe.
4. Forged Branch-Connection Fittings: Except as otherwise indicated, provide

type as required and approved by the Engineer to comply with installation
requirements.
5. Pipe Nipples: Fabricated from same material as used for connected pipe;
except do not use less than Schedule 80 pipe where length remaining
unthreaded is less than 38mm (1 1/2"), and where pipe size is less than 38 mm
(1 1/2"), and do not thread nipples full length (no close-nipples).
C. Fittings for Copper Tube
1. Cast-Copper Solder-Joint Fittings: ANSI B16.18.
2. Cast-Copper Flared Tube Fittings: ANSI B16.26.
3. Bronze Pipe Flanges/Fittings: ANSI B16.24. Pressure Classes 150 and 300.
4. Non-Ferrous Pipe Flanges: ANSI B16.31. Pressure classes 150, 300, 400,
600, 900, 1500 and 2500.
5. Copper-Tube Unions: Provide standard products recommended by

manufacturer for use in service indicated.
2.03 MISCELLANEOUS PIPING MATERIALS/PRODUCTS
A. Welding Materials: Except as otherwise indicated, provide welding materials to

comply with installation requirements. Comply with Section II, Part C, ASME Boiler
and Pressure Vessel Code for welding materials.
B. Soldering Materials: Except as otherwise indicated, provide soldering materials to

comply with installation requirements.
1. Tin-Antimony Solder: ANSI/ASME B 32 Grade 95TA.

2. Silver Solder: ANSI/ASME B 32, Grade 96.5TS
C. Brazing Materials: Except as otherwise indicated, provide brazing materials to comply

with installation requirements, Comply with Section IX, ASME Boiler and Pressure
Vessel Code for brazing materials.
D. Gaskets for Flanged Joints: ANSI/B16.21; full-faced for cast-iron flanges; raised-face
for steel flanges, unless otherwise indicated.

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2.04 CLADDING
Provide canvas cloth with foster paiting for all insulated pipe tube, accessories and
fittings exposed to view.

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PART 3 - EXECUTION
3.01 INSTALLATION
A. General Install pipe, tube and fittings in accordance with recognized industry practices
which will achieve permanently-leakproof piping systems, capable of performing each
indicated service without piping failure. Install each run with minimum joints and
couplings, but with adequate and accessible unions for disassembly and
maintenance/replacement of valves and equipment. Reduce sizes (where indicated) by
use of reducing fittings. Align piping accurately at connections, within 1.6 m (1/16")
misalignment tolerance. Comply with ANSI B31 Code for Pressure Piping.
B. Locate piping runs, except as otherwise indicated, vertically and horizontally (pitched
to drain) and avoid diagonal runs wherever possible. Orient horizontal runs parallel
with walls and column lines. Locate runs as shown or described by diagrams, details
and notations or, if not otherwise indicated, run piping in shortest route which does not
obstruct usable space or block access for servicing building and its equipment. Secure
piping close to walls, overhead construction, columns and other structural and
permanent-enclosure elements of building; limit clearance to 13 mm (1/2") where
furring is shown for enclosure or concealment of piping, but allow for insulation
thickness, if any. Where possible, locate insulated piping for 25 mm (1.0") clearance
outside insulation. Wherever possible in finished and occupied spaces, conceal piping
from view, by locating in column enclosures, in hollow wall construction or above
suspended ceilings; do not encase horizontal runs in solid partitions, except as
indicated.
C. Electrical Equipment Spaces: Do not run piping through transformer rooms and other
electrical or electronic equipment spaces and enclosures unless unavoidable and
approved by the Engineer. Install drip pan under piping that must be run through
electrical spaces and above Computer Room Ceiling.
D Piping System Joints: Provide joints of type indicated in each piping system.
1. Thread pipe in accordance with ANSI/ASME B1.20.1; cut threads full and clean using
sharp dies. Ream threaded ends to remove burrs and restore full inside diameter. Apply
pipe joint compound, or pipe joint tape (Teflon) where recommended by pipe/fitting
manufacturer, on male threads at each joint and tighten joint to leave not more than
three (3) threads exposed.
2. Braze copper tube-and-fitting joints where indicated, in accordance with ANSI B31.
3. Solder copper tube-and fitting joints where indicated, in accordance with recognized
industry practice. Cut tube ends squarely, ream to full inside diameter, and clean
outside of tube ends and inside of fittings. Apply solder flux to joint areas of both
tubes and fittings. Insert tube full depth into fitting, and solder in manner which will
draw solder full depth and circumference of joint. Wipe excess solder from joint
before it hardens.

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4. Weld pipe joints in accordance with ANSI B31 or in accordance with recognized
industry practice and as follows:
a.Weld pipe joints only when ambient temperature is above - 18 oC (0 oF) where
possible.
b.Belvel pipe ends at a 37.5 angle where possible, smooth rough cuts, and clean to
remove slag, metal particles and dirt.
c. Install welding rings for butt welded joints.
d. Use pipe clamps or tack-weld joints with 25mm (1") long welds; 4 welds for pipe sizes
to 250mm (10"), 8 welds for pipe sizes 300mm (12") to 500mm (20").
e. Build up welds with stringer-bead pass, followed by hot pass, followed by cover or
filler pass. Eliminate valleys at center and edges of each weld. Weld by procedures
which will ensure elimination of unsound or unfused metal,. cracks, oxidation, blow-
holes and non-metallic inclusions.
f. Do not weld-out piping system imperfections by tack-welding procedures; refabricate

to comply with requirements.
g. At Contractor's option, install forged branch-connection fittings wherever branch pipe

is indicated, or install regular "T" fittings.
h. At Contractor's option, install forged branch-connection fittings wherever branch pipe

of size smaller than main pipe is indicated, or install regular "T" fitting.
5. Weld pipe joints of steel water pipe in accordance with AWWA C206.
6. Flanged Joints: Match flanges within piping system, and at connections with valves
and equipment. Clean flange faces and install gaskets. Tighten bolts to provide
uniform compression of gaskets.
7. Flexible Connection: Where pipes pass to outside of building, provide flexible

connection at point of exit.
3.02 CLEANING, FLUSHING, INSPECTION
A. General:. Clean exterior surfaces of installed piping systems of superfluous materials,

and prepare for application of specified coating (if any). Flush out piping systems with
clean water before proceeding with required tests. Inspect each run of each system for
completion of joints, supports and accessory items.
1. Inspect pressure piping in accordance with procedures of ANSI B31.

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2. Provide piping and gate valves to allow the complete flushing of the system
without allowing flushing water to enter any coil bank.

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3.03 PIPING TESTS
A General: Provide temporary equipment for testing, including pumps and gauges. Test
piping system before insulation is installed wherever feasible, and remove control
devices before testing. Test sections of each piping system independently but do not
use piping system valves to isolate sections where test pressure exceeds valve pressure
rating. The extent of each section tested is to be approved by the Engineer. Fill each
section with water and pressurize for indicated pressure and time.
1. Test pressure piping in accordance with ANSI B31.
2. Required test period is 2 hours.
3. Test long runs of Schedule 40 pipe at 1033 KPa (150 psi), except where fittings
are of lower Class or pressure rating.
4. Test each piping system at 150% of operating pressure indicated, but not less
than 172 KPa (25 psi) test pressure.
5. Observe each test section for leakage at end of test period. The test has failed if
leakage is observed or if pressure drop exceeds 5% of test pressure.
B. Repair piping systems sections which fail required piping test, by disassembly and re-
installation, using new materials to extent required to overcome leakage. Do not use
chemicals, stop-leak compounds, mastics, or other temporary repair methods.
C. Drain test water from piping systems after testing and repair work has been completed.
END OF SECTION

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SECTION 15530
FANS AND VENTILATORS
PART-1 GENERAL
Fans shall be used for either supply or extract and to be selected for minimum noise level.
Fans shall be provided complete with drive and motor, the fan and motor assembly shall be
factory built dynamically and statically balanced to provide vibration free operation and shall
clearly indicate the direction of rotation.
Fans shall be constructed in conformity with AMCA or approved equal standard and have
certified ratings based on tests performed in accordance with AMCA or equivalent. Certified
acoustical and fan curve performance data shall be provided at the actual speeds required showing
static pressure, total pressure fan power and mechanical efficiency and sound power level plotted
against air volume.
Fan motor shall be squirrel cage induction type, totally enclosed, where motor is outside the air
stream it shall be fan cooled (T.E.F.C.) complying with the electrical Specifications and MEW
regulations.
Fan motor shall be suitable for operation on 50 cycles, 415 Volts, 3 phase or 50 cycles, 240 volts,
single phase.
Motor RPM shall not exceed 1500 unless otherwise specifically indicated. Motor class of
insulation shall be suitable for the fan application or as given in the project documents.
Fan and motor shall be treated to withstand the corrosive atmosphere in some places such as
battery rooms.
The Contractor must calculate the system total static pressure and provide the required fan motor
HP.
QUALITY ASSURANCE
A. Conform to the requirements of Kuwait Fire Brigade.
B. All materials used in this Section and shop drawings shall be approved by Site
Engineer.
C. All duct mounted fans shall be installed in coordination with HVAC works.
Nezar Al Anjari Consulting Bureau Fans & Ventilators

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PART - 2 PRODUCTS
ACCEPTABLE MANUFACTURERS FOR MECHANICAL VENTILATORS:
Nuaire EUROPE
Elta Fans Limited EUROPE
S&P EUROPE
METALEX EUROPE
NOVOVENT EUROPE
SMOKE FANS
The Mechanical Ventilator is a powered fire ventilator/inlet air fan specially designed to use in
the event of fire. Despite high temperatures of 300°C the ventilator shall be capable to keep an
area smoke free for One hour.
The unit will consist of a high capacity speed fan and cowl. The fan shall have aerodynamically
shaped blades, necessary for the forced extract of smoke and combustion gases.
All Exhaust Fans there will be a Back draft shutter fixed to the outside which will open
automatically in the event of fire.
All duct connections, dampers should be sealed type to protect any rain or dust to penetrate inside
the building.
HOUSING
The housing of the powered fire Ventilator is made from a high quality HOT DIP
GALVANIZED CASING Distinctive features of its construction include four radial fixed non-
return shutters and the vertical, expanding rectangular trumpet of the wind shield shroud, whose
purpose is to direct combustion gases vertically away from the roof.
In places where a powered smoke extract system can only be mounted in walls, the wall mounted
type, which has been specially designed for such situations, can be used. This is also made
principally from the aluminium alloy. It is also double skinned and contains 30 mm of insulation.
The survival arm and pillow block are made from aluminium chilled castings.

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FAN/MOTOR ASSEMBLY
The unit shall be equipped with an aero-dynamically shaped steel fan and an electric motor with
fire resistant wiring.
Follow specification mention below for particular type of fans service such as smoke Extraction,
Smoke Fresh, Stair-case Pressurization and Lift Pressurization
All Smoke fans & Toilet fans shall be connected to Emergency Power Supply.
A. Totally enclosed and protected to IP55, sealed for life bearing and have
thermal Overload protection, Comply with BS 5000.
B. Insulation: Class E to 0.015 KW.
C. Class 'F' for motors greater than 0.015 KW.
D. Class 'H' for high temperature (Smoke) application.
E. Bearings : Sealed – for – life TEFV types.
DUCT MOUNTED FANS
Fans shall be aerofoil, axial flow or centrifugal duct mounted type with non overloading
characteristics, high efficiency and quite operation. The fans shall be of the heavy duty type and
durable construction, provided with shut-off dampers to automatically close when the fan is not
running.
The casing shall be hot dipped galvanized cylindrical or (cubical for centrifugal fans) and
flanged at each end and provided with an inspection cover to provide access for blade angle
adjustment. The unit shall be also provided with flexible connection, mounting flanges and
vibration isolators.
Fan blades shall be of die-Cast aluminum. Bearings shall be of the permanently lubricated type.
Fan motors shall be either directly coupled to the fan shaft, smoke fan motors as per KFD
approval.
ROOF VENTILATORS
The Roof ventilator shall have an axial, centrifugal or mixed flow type fan housed in a
weatherproof housing with base-plate, cover hood. Screen protection and pressure operated
gravity shutters. All exposed components shall be made of heavy gauge aluminum of strong,
light in weight material to give excellent resistance to atmospheric corrosion and is suitable for
operational use in a wide range of climatic conditions.
Air Curtain
The air curtain shall be from one of the reputed manufacturers, it shall be rated for continuous
operation and match with the need of the section, keeping the doors wide open for durations to
permit receipt of people, food items ...etc.

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The fans should operate to prevent infiltration of air / ex filtration of conditioned air. The air
curtain width should match with opening width of door and its height.
The number of units selected shall cover the entire width of opening and operation shall be
controlled by single switch.
Unit shall be operated on Single Phase 230V, 50 Hz electrical supply. Noise level with fan in
operation shall be less than 50 dB on scale A.
Unit shall be mounted internally. Isolation switch shall be provided near the unit. The entire
works including civil and electrical works needed for the completion of the job shall be the
responsibility of the contractor.
Air curtain shall be industrial type for heavy duty working with all required features for
operating automatically.

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PART – 3 EXECUTIONS
3.01 Ventilators shall be installed as per manufacturer's recommendations.
3.02 Install Fans as specified with resilient mountings and flexible electrical leads
3.03 Fix Roof exhaust roof curb or structure with stainless steel lag screws.
3.04 Fit air tight inspection doors giving access to drive motors and other components required
regular servicing or maintenance on all axial or centrifugal fans.
Dampers of the back Draft type shall be constructed of parallel blades balanced to open
automatically when the fan starts and to close tightly when the fan stops. The blades shall
be constructed of galvanized steel or aluminum with interlocking edges provided with
rubber strips to prevent ratting. Blades to be supported on galvanized steel or aluminum
frame.
3.05 Coordinate with Electrical works for the exact power requirements, location and type of
the interface. Furnish all information as required by MEW for obtaining approvals.
3.06 Proceed with all system demonstration, only after substantial completion of the project.
3.07 Install fans as specified, with resilient mountings and flexible electrical leads.
3.08. Install flexible connections fan inlet and discharge ductwork. Ensure metal bands of
connectors are parallel with minimum 25 mm flex between ductwork and fan while
running.
3.09. Install fan restraining snubbers as required. Refer to Section 15070. Adjust snubbers to
prevent tension in flexible connectors when fan is operating.
3.10. Provide sheaves required for final air balance.
3.11 Set roof mounted fans on curbs. Provide acoustic insulation on duct to below roof line and
on fan inlet plenum. and drip pan for collecting condensation.
3.12. Fix roof exhausters to roof kerb or structure with stainless steel lag screws.
3.13. Extend ducts to roof exhausters into roof kerb. Counter flash duct to roof opening.
3.14 Provide safety screen where inlet or outlet is exposed.
3.15 Pipe scroll drains to nearest floor drain.
3.16 Fit air tight inspection doors giving access to drive motors and other components
requiring regular servicing or maintenance on all axial or centrifugal fans.
END OF SECTION

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SECTION - 15700
D/X COOLING UNITS
PART 1 - GENERAL
1.01 DESCRIPTION
Scope: Supply and Install DX- Package, Split, closed control down feeding, and
Mini-split units complete in accordance with the requirements of the Contract
Documents. This Section relates to the supply and installation.
Acceptable Manufacturers: Subject to compliance with the requirements of the

Contract Documents. Manufacturers offering D.X cooling units which may be
incorporated into the electrical power consurnption within the allowable rating of
local codes and suitable for Latest MEW described Kuwait ambient conditions.
Guarantee Two years for Whole system and 5 years for compressor
1.03 SUBMITTALS
A. Product Data: Submit manufacturer's technical product data, including rated

capacities of selected model clearly indicated, weights...Etc.
B. Shop Drawings: Submit manufacturer's assembly-type shop drawings indicating

dimensions, weight loadings.
C. Wiring Diagrams: Submit manufacturer's electrical requirements for power

supply wiring for split D.X cooling units.
1.04 PRODUCT DELIVERY, STORAGE AND HANDLING
A. Handling DX cooling units and components carefully to prevent damage,

breaking, denting and scoring. Do not install damaged D.X cooling units or
components; replace with new.
B. Store DX cooling units and components in clean dry place. Protect from weather,
dirt, fumes, water, construction debris, and physical damage.
C. Comply with Manufacturer's rigging and installation instruction for unloading

D.X cooling units, and moving them to final location.
1.05 SPECIAL PROJECT WARRANTY
A. Warranty on Compressor : Provide written warranty, signed by the manufacturer

and/or supplier, agreeing to replace/repair, within warranty period of five years,
compressors with inadequate and defective materials and workmanship, including
leakage, breakage, improper assembly, or failure to perform as required ; provide
manufacturer's instructions for handling installing, protecting, and maintaining
Nezar Al Anjari Consulting Bureau DX-Cooling Units

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units have been adhered to during warranty period. Replacement is not limited to
component replacement only, and it does include labour for removal and
reinstallation.

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PART 2 - PRODUCTS
QUALITY ASSURANCE:
Manufacturer:
Provide unit, from the Approved manufacturer listed hereinafter in order to establish standard of
quality, performance, finish products and other criteria that meets the requirement specified:
A firm regularly engaged in manufacture of air-cooled DX units, of type and capacities required,
whose products have been successfully used in similar services for not less than 5 years.
Contractor shall follow the regulation of MEW and their approvals to be provided.
Manufacturer:-
1- CARRIER
Or, Equivalent and approved subject to Engineer / Client approvals.
SUBMITTALS:
Manufacturer’s Data: Submit manufacturer’s data on Air cooled unit including certified drawings
showing all dimensions of complete assembly, operating weights, foundation and installation
requirements sizes and locations of interconnecting piping, accessories, auxiliary equipment and
parts lists. Contractor shall be Submit minimum Three Sources from the above mentioned
manufacturer list with full technical data comparison and Engineer/Client will approve any one
of them without any claim either time or cost.
COOLING CAPACITY:
The cooling capacity (as per schedules) shall be based on evaporator entering air-condition of
80/67°F dry bulb/wet bulb and condenser entering air temperature of 118.4°F All DX Units
Capacity Selection shall be based on Medium Speed.
Contractor has to use approved refrigerant either 410A/R407C as per MEW approvals to match
the required capacities without any extra cost or time claim.
TESTING:
Upon completion of installation of unit and connection to completed air distribution system,
start-up and test equipment in accordance with ARI Standards; operate unit to demonstrate
capability and compliance with requirements. Where possible, field correct mal-functioning unit,
than restart to demonstrate compliance.
Thermostat shall be provided and installed as directed and approved by the Engineer, Each unit
shall be controlled by Digital type thermostat with Programmable type location shall be suitable
for sensing optimum air-flow. Thermostat shall be wall-mounted type, with gradual setting and
concealed, internally adjustable for minimum/maximum stops. Thermostat controller shall be of

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Proportional + Integral type for better accuracy and stability and shall employ a temperature
sensor that accounts for radian heat inside the room as well as the surrounding room
temperature. Thermostat shall be housed in suitable perforated transparent casing with lock
SINGLE PACKAGED DIRECT EXPANSION UNIT
Single packaged units shall be supplied and installed as shown on the drawings
Units shall be factory assembled, tested at not less than 450 psig. for high pressure side and 300
psig. for low side, If refrigerant 22 is used and working pressure no less than
400 psig, pre-charged and pre-wired in a self-contained packaged casing of Factory assembled
and pre-wired units
Each unit must be provided with its own compressor(s), condenser, evaporator filter drier,
vibration isolators, low and high pressure cut-outs, sight glass etc. and all other standard
accessories and controls.
Time guard circuit should be provided to prevent compressor short circuit. Compressor shall be
of the hermetic or semi-hermetic , multi cylinder reciprocating type , direct coupled to an electric
motor and complete with vibrator isolators, crank case heaters and oil pumps.
Evaporator fan must be selected to deliver the required air quantity and fan motor to be of ample
size to turn without over-loading at all operating speeds and shall be suitable for the necessary
speed regulations.
Condenser and evaporator coils shall be constructed of seamless copper tubes with aluminum
fins. Housing components in galvanized steel panels confirming to ASTM 525 with weather
resistant, baked enameled finish. Mount starters disconnects, and controls in whether-proof
panels provided with full opening access doors.
Evaporator coil face velocity shall not exceed 500 feet per minute Cabinet shall be double skin;
enclosed weather-proof casing constructed of heavy-gauge galvanized steel and finished with
baked enamel.
CASING AND FRAME:
The unit casing shall be of zinc coated with Double skin layer of undercoat and one of top coat
baked enamel paint to ensure long life of structure. Unit casing shall be provided with hinged and
lockable access doors for maintenance purpose.
COMPRESSOR:
Compressor shall be either fully hermetic or semi-hermetic reciprocating type and shall be
equipped with suction / discharge service valves and crankcase heaters. The compressor shall be
refrigerant gas cooled, and shall be provided with built-in protection (internal overload device
and internal pressure relief valve) for long life services. The compressor shall be mounted on
heavy-duty anti-vibration mountings.

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CONDENSER / EVAPORATOR COILS:
The coils shall be manufactured from seamless copper tubes mechanically bonded to aluminum
fins to ensure optimum heat transfer. The condenser coil shall be Bly-gold or equal coating all
coils shall be factory tested against leakage. Condenser coils shall be 3 or 4 rows / 12 FPI, 3/8”
OD tubes and shall be provided with sub-cooling circuit to increase the system capacity. While
evaporator coils shall be of 4 rows / 8 FPI, 5/8” OD tubes. Pump down facility with solenoid
valve to Store refrigerant gas into condenser. Condenser coil wire mesh guards shall be provided
for protection.
CONDENSER FAN AND MOTOR:
The fans shall be propeller type, stainless steel or die cast-aluminum blades, directly driven by
TEFC electric motors. The motors shall have class “F” insulation, IP-55 protection and rated for
continuous operation at design condition and shall be suitable for outdoor applications. The
motors shall be factory wired to packaged unit control panel where the motor contactors are
located to control the operation of these motors. The fans shall be statically and dynamically
balanced. Complete fan assembly shall be protected by fan guard.
EVAPORATOR FAN AND MOTOR:
Evaporator fans shall be forward curved centrifugal double width, statically and dynamically
balanced, complete with shaft, self aligning, lubricated for life ball bearings.
Evaporator fans shall be multi V-belts (with belt guard), driven with fixed fan pulley and variable
motor pulley and shall be with guard protection. Evaporator fans shall be driven by TEFC
electric motor. The motor shall be class “F” insulation, IP-55 protection and rated for continuous
operation at design condition. The motor shall be factory wired to package air-conditioner control
panel where he motor contactors are located to control the operation of these motors.
Evaporator Section shall be Double Skin. All panels shall be easily accessible for servicing
evaporator section shall have suitable drain pan and drain connections including all trap for
removal or condensed water.
Fresh Air filter shall be permanent heavy duty metallic cleanable types of( 4") in thickness with
Bird Screen and VCD. Provide manual volume control dampers for Fresh-Air opening with fixed
airflow quantity. The dampers shall be tight fitting with edged gaskets leakage rating not
exceeding 2% at 500 pa pressure difference.
Filters shall be sized to performed their duty with a velocity not more than 400FPM and shall
have same construction features as the return air filters.
The unit must be provided with anti-vibration mounting as shown on drawings and mentioned
with specifications.

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Filter
Return air filters to be of the permanent washable metallic type of two-inch (2”) thickness and
with substantial steel frames. Filters shall be designed for heavy-duty service and large holding
capacity. Filters shall be sized to perform their duty with face velocity not more than 350 FPM
and with initial pressure drop not more than 0.25 inch W.G. at the rated airflow. The filter media
shall be provide maximum arrestance of 75%, large dust holding capacity with low resistance.
Filters for Fresh Air purpose shall be 4" thickness permanent washable metallic type with
substantial steel frames comprised with VCD, bird screen, louvers as shown on detail drawing
MINI SPLIT A/C UNITS
Mini Split A/C units shall be wall mounted type shall consist of an air cooled condensing unit
and a matching fan coil unit, factory assembled, pre-wired, pre-charged and factory tested,
capable of giving the required capacity at Kuwait conditions, using R-410a refrigerant.
The Units must be of internationally reputed and approved make and must have undisputed
record of performance. Units shall be factory-assembled, pre-wired and tested at not less than
450 psig. For high-pressure side, and300 psig. for low side. The working pressure shall not be
less than 400 psig.
- Source shall be same approved source of DX units.

Or, Equivalent and approved subject to Engineer / Client approval.
Evaporator section:
Ultra compact easily hung in the wall finished as per manufacturer’s range and selected by the
client. Equipment with the I ºC thermostat that controls room temperature precisely to its setting
and a timer which will stop operation at the preset time. Controls to be provided with remote
control interface also controls with numerous sophisticated controls such as the dry-keep circuit,
safety start freeze-up protection thermostat, fan shall be centrifugal with 240/1/50 motor
characteristics.
Condensing Units:
Units to be specifically designed to be connected with the evaporative unit of the same
manufacturers, Units shall have high efficiency rotary compressors with the internal surface of
the cylinder and external surface of the rotor are super-precision finished, heat exchanger shall be
multi-split fins and hiox tubes. Fan shall be swishing blade fan delivers a large volume of
centrifugal air, which maintains low noise level.
Unit Remote Control shall be provided.

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DUCTED SPLIT DIRECT EXPANSION A/C UNITS
QUALITY ASSURANCE:
Manufacturer:
Provide unit, from the Approved manufacturer listed hereinafter in order to establish standard of
quality, performance, finish products and other criteria that meets the requirement specified:
A firm regularly engaged in manufacture of air-cooled DX units, of type and capacities required,
whose products have been successfully used in similar services for not less than 5 years.
Contractor shall follow the regulation of MEW and their approvals to be provided.
Manufacturer:-
1- CARRIER
Note:
- A/C Indoor units and external out door to outside direct sun shall be double skin
with insulation layer.
- Equivalent and approved subject to Engineer / Client approval.
SUBMITTALS:
Manufacturer’s Data: Submit manufacturer’s data on Air cooled unit including certified drawings
showing all dimensions of complete assembly, operating weights, foundation and installation
requirements sizes and locations of interconnecting piping, accessories, auxiliary equipment and
parts lists. Contractor shall be Submit minimum Three Sources from the above mentioned
manufacturer list with full technical data comparison and Engineer/Client will approve any one
of them without any claim either time or cost.
COOLING CAPACITY:
The cooling capacity (as per schedules) shall be based on evaporator entering air-condition of
80/67°F dry bulb/wet bulb and condenser entering air temperature of 118.4°F All DX Units
Capacity Selection shall be based on Medium Speed.
Contractor has to use approved refrigerant either 410A/R407C as per MEW approvals to match
the required capacities without any extra cost or time claim.
CASING AND FRAME:
The unit casing shall be of zinc coated with double skin layer of undercoat and one of top coat
baked enamel paint to ensure long life of structure. Unit casing shall be provided with hinged
and lockable access doors for maintenance purpose.

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COMPRESSOR:
Compressor shall be either fully hermetic or semi-hermetic reciprocating type and shall be
equipped with suction / discharge service valves and crankcase heaters. The compressor shall be
refrigerant gas cooled, and shall be provided with built-in protection (internal overload device
and internal pressure relief valve) for long life services. The compressor shall be mounted on
heavy-duty anti-vibration mountings. Double refrigerant circuit is required in the packaged air-
conditioner unit. Extra shut-off valves shall be provided to fully isolate refrigerant filter drier.
Filter drier shall not be of flare type. High and low pressure gauges (unit mounted) for each
compressor shall be provided to monitor the high and low side operating pressure.
CONDENSER / EVAPORATOR COILS:
The coils shall be manufactured from seamless copper tubes mechanically bonded to aluminum
fins to ensure optimum heat transfer. The condenser coil shall be Bly-gold or equal coating all
coils shall be factory tested against leakage. Condenser coils shall be 3 or 4 rows / 12 FPI, 3/8”
OD tubes and shall be provided with sub-cooling circuit to increase the system capacity. While
evaporator coils shall be of 4 rows / 8 FPI, 5/8” OD tubes. Pump down facility with solenoid
valve to Store refrigerant gas into condenser. Condenser coil wire mesh guards shall be provided
for protection.
CONDENSER FAN AND MOTOR:
The fans shall be propeller type, stainless steel or die cast-aluminum blades, directly driven by
TEFC electric motors. The motors shall have class “F” insulation, IP-55 protection and rated for
continuous operation at design condition and shall be suitable for outdoor applications. The
motors shall be factory wired to packaged unit control panel where the motor contactors are
located to control the operation of these motors. The fans shall be statically and dynamically
balanced. Complete fan assembly shall be protected by fan guard.
EVAPORATOR FAN AND MOTOR:
Evaporator fans shall be forward curved centrifugal double width, statically and dynamically
balanced, complete with shaft, self aligning, lubricated for life ball bearings.
Evaporator fans shall be multi V-belts driven with fixed fan pulley and variable motor pulley.
Evaporator fans shall be driven by TEFC electric motor. The motor shall be class “F” insulation,
IP-55 protection and rated for continuous operation at design condition. The motor shall be
factory wired to package air-conditioner control panel where he motor contactors are located to
control the operation of these motors.
Evaporator (indoor unit) Cabinet shall be double skin.
REFRIGERANT PIPING:
The unit shall have refrigerant piping made from copper tubes and shall be provided with the
following liquid line accessories for each compressor / refrigerant circuit:
[1] Shut-off valves.

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[2] Refrigerant filter drier.

[3] Thermostatic expansion valve with external equalizer.
[4] Liquid line solenoid valve.
[5] Liquid line sight glass.
[6] Suction line rubber piping insulated.
[7] Condensate drains piping.
[8] Etc.
Sliding filter section with 2” galvanized iron frame washable media filters shall be provided and
installed other filters shall be provided as shown on drawings.
Units above 10 Ton shall be with Automatic Pump down facilities
Refrigerant piping assembled at site shall consists of copper tubing to ASTM Specifications
B.88, Type 'K' hard drawn and soldered joints. Fittings shall be wrought copper or fine cast brass.
Refrigerant piping shall be installed so as to ensure continuous and automatic return of oil to the
compressor. Gauges and meters etc.., supported directly on piping shall be properly leveled.
Refrigerant stop valves shall be backing seating, key operated, seal cap type. Valves which are to
be in constant use shall have hand wheels and shall be of pack less type.
Valves connected in copper tubing shall have solder type ends or flanged ends and soldiered
flanged adaptors.
Accessories for field assembled systems like oil separators liquid receiver, heat exchangers;
expansion valves, etc. shall be installed as per manufacture's recommendations and
specifications.
Replaceable core type filter drier with by-pass valves and liquid sight glass shall be provided.
Pump down system shall be provided for each unit.
CONTROL PANEL:
The packaged air-conditioner shall be provided with a weatherproof control panel enclosure
comprising all starting operating and safety controls, e.g.:
Individual compressor, condenser and evaporator fan

motor contactor.
Condenser fan motor and evaporator fan motor overload relays.
High / Low pressure switches.
Anti-recycling time delay relay.
Phase failure and under voltage protection modules.
Low ambient operation module.
Control circuit-disconnect switch.
Power and control circuit terminal blocks.
Indication-lamps.
TESTING:
Upon completion of installation of unit and connection to completed air distribution system,
start-up and test equipment in accordance with ARI Standards; operate unit to demonstrate

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capability and compliance with requirements. Where possible, field correct mal-functioning unit,
than restart to demonstrate compliance.

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PART 3 – EXECUTION
3.01 INSPECTION
Examine areas and conditions under which split D.X cooling units are to be installed. Do not
proceed with work until unsatisfactory conditions have been corrected.
3.02 INSTALLATION OF SPLIT D.X COOLING UNITS
A. General: Contractor has to submit detailed statement of system's Installation method in

accordance with manufacturer's installation instructions
B Install units plumb and level, firmly anchored in approved locations, and maintain
manufacturer's recommended clearances.
C. Electrical Wiring: Install electrical devices furnished by manufacturer but not specified
to be factory-mounted. Furnish copy of manufacturer's wiring diagram submittal.
3.03 START – UP
A. Start-up Split D.X cooling units, in accordance with manufacturer's start-up instructions.
Test controls and demonstrate compliance with requirements. Replace damaged or
malfunctioning controls and equipment.
B. Balance Split D.X unit systems to verify its capacity and balanced delivery of air for each
space.
C. Supply initial charge of refrigerant and oil for each refrigeration system. Replace loss of
oil or refrigerant prior to end of the correction period.
D. Charge system with refrigerant and test entire system for leaks after completion of
installation. Repair leaks put system in to operation, and test equipment performance.
E. Test condensate piping for leaks.
3.04 GROUNDING Provide Positive equipment ground for split D.X cooling unit components.
3.05 TRAINING OF EMPLOYER'S PERSONNEL Provide services of manufacturer's technical

representative for one day visit to instruct Employer's personnel in operation and
maintenance of all A/C Units.
3.06 SPARE PARTS

General: Furnish to the Employer, with receipt, the following spare parts for each
Cooling Units.
1. One set of matched fan belts for each belt-driven fan.

2. 20% Filters of Total Units.
END OF SECTION

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SECTION 15800
VARIABLE REFRIGERANTFLOW/VOLUME
(VRF) SYSTEMS
PART1 - GENERAL
1.1 SUMMARY
A. Work Included: Supply of materials, installation and testing of:
1. Indoor Unit-Wall Mounted.

2. Indoor Unit-Ceiling Concealed Ducted
3. Air Cooled VRV/VRF (Variable Refrigerant Flow) DX Condensing Units
4. Outdoor Unit System Controls
5. Centralized Controls for VRV/VRF Systems
B. Variable capacity, heat pump, heat recovery, cooling and heating, air conditioning system.
The system will be capable of cooling with external ambient temperatures from –5oC to
+52oC and as per Kuwait ambient temperature.
C. System consists of an outdoor unit, multiple indoor fan units, and refrigerant distribution
piping along with necessary network distributers. Each indoor unit or group of indoor units
shall be capable of operating independently of other indoor units or groups per each space
individual requirements. Sum of connected capacities of indoor units shall range from 50
percent to 120 percent of outdoor rated capacity at ambient conditions. Selections of the
systems shall not exceed 115% combination ratio.
1.2 RELATEDSECTIONS
A. 15500 HVAC General Requirements.

15071 Mechanical Vibrations.
15080 Mechanical Insulation.
15075 Mechanical Identification.
1.3 Codes, Standards and Regulations
The equipment, materials and works covered under the Heating, Ventilation and Air-
conditioning services shall generally be according to the following standards, codes
and regulations where applicable except where otherwise mentioned under each
particular section.
MEW Ministry of Electricity and Water, Kuwait Codes & Regulations
KISR Kuwait Institute of Scientific Research, Kuwait
KFBD Kuwait Fire Brigade Department
Nezar Al Anjari Consulting Bureau HVAC Works - VRF

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GCDD General Civil Defense Department, Kuwait
BSI British Standards Institute
BSS British Standards Specification
ASHRAE American Society of Heating Refrigeration and Air-conditioning Engineers.
AABC Associated Air Balance Council (National Standards for Total Systems
Balance)
ARI Air-conditioning and Refrigeration Institute
ASME American Society of Mechanical Engineers
ASTM American Society for Testing and Materials
AWS American Welding Society
SMACNA Sheet Metal & Air-conditioning Contractors National Associations
UL Underwriters Laboratories
NFPA National Fire Protection Association
CTI Cooling Tower Institute
The publications to be taken into consideration shall be those of the most recent
editions. Standards other than those mentioned above could be accepted provided
that the standards chosen meet the minimum requirements of the specified standards
and the contractor shall submit proof of this at the request of the Engineer.
1.4 GENERAL REQUIREMENTS FOR EQUIPMENT SELECTION AND CALCULATIONS
Air conditioning with VRV/VRF system (Variable refrigerant flow) shall be checked and
selected per the project schedule of equipment per the following listed project design
conditions:
Cooling: Indoor 23/16 ± 1º DB/WB Outdoor 52º C DB /27.1º C WB
Heating: Indoor 21º C DB ± 1º C Outdoor 7º C DB / 6ºC WB
Tolerance on temperature control ± 1º C, at design conditions nominated
Humidity resultant shall be a function of set point temperature.
Heating conditions listed above are for winter season.
Static pressure calculation for air side (indoor unit) including all expected friction losses and
Consultant shall study an approved it with additional safety factor not less than 10%.
Ventilation Rate
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The fresh air rates for air –conditioned areas and extract ventilation shall comply with
ASHRAE standard 62-2007 as well as IMC-2009, and/or as shown on plans.
Air Distribution
Low velocity duct work to be sized on equal frication method at a rate of 0.05 Ft/ 100 Ft
(0.408 Pa/ m) of equivalent length not exceeding 275 to 310 meter per minute
maximum air outlet velocity.
Fire Philosophy
A fire condition sensed by the smoke detectors installed within rooms shall be
interlocked with the fan coil unit serving the respective room, or otherwise as indicted
such that the fan coil unit will be shut off in a fire situation through the fire
annunciation panel.
Sound Levels : 35 to 40 db. (A)

Refrigerant : R-410 A (Estidama, RE-R3 Refrigerant) Zero ODP or as per
MEW approval.
Power Supply : (V/PH/HZ) (415/3/50) (240/1/50)
1.5 SUBMITTALS
A. Submittals as required by General Requirements Section.

B. Manufacturer’s computerized selection showing:-
Complete list of materials and the recommended spare parts.
Connection ratio (not more than 115%)
Refrigerant piping schematic with pipe sizes automatically generated by program
Additional refrigerant charge, if any
Centralized Control schematic diagram.
Refrigerant leaked detection system
Wiring schematic.
1.6 QUALITYASSURANCE
A. Quality assurance as required by the General Requirements Section.
B. In addition, meet the following:
1. Facility manufacturing registered to ISO 9001andISO 14001 in either Japan or Europe

2. Full charge of R-410A provided in condensing unit from factory.
3. Wiring shall be in accordance with the ADDC / National Electric Code (NEC).
4. The system shall be approved by ESTIDAMA, local authority for two pearls rating
system where COP shall be minimum 3.8 or higher.
5. The installing contractor to receive instruction and training from the equipment
manufacturer prior to installation.
Instruction to cover manufacturers recommended methods for piping, wiring, leak
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testing, etc. Documentation of the training is to be provided to the Engineer for review
and approval prior the commencement of the installations. Commissioning of the VRV
systems shall only be carried out by the equipment manufacturer.
6. The shop drawings for the whole system must be prepared and stamped by the
manufacturer, showing the refrigerant piping sizes (length, diameter).
7. Contractor and A/C supplier have full responsibility to reach accepted indoor climate
temperature with full satisfactory and acceptance from owner and consultant
engineers, and have to follow consultant instructions regarding required static
pressure for fan motor with no deviation or any claim from his side.
Factory testing:
All equipment shall be run, tested in accordance with the following procedures prior to leaving
place of manufacture.
1. A choke test carried out on the refrigerant piping to detect obstacles

2. The pipework shall be tested to 38bar.
3. Electronic leak testing shall be carried out to ensure maximum system refrigerant
containment.
4. System vacuum test to 2 Torr
5. Refrigerant test to within 0.3%
Electrical tests shall include flash testing at 1440V AC to ensure that current leaks above 5mA are
detected, megger test at 500V DC to ensure resistance levels are above 10 mega Ohm and earth
continuity tests
1.7 WARRANTY
A. The Warranty of materials and workmanship as required by Division General

Requirements will start from the date of unit commissioning and handed to the
Engineer in good conditions.
B. In addition, provide:
1. Five years warranty & guarantee on the complete system (outdoor units, indoor units
and refrigerant distribution piping system including all installed necessary
accessories).
2. Five years warranty & guarantee on the compressor/inverter of the outdoor unit.
3. Five years warranty & guarantee on the outdoor unit casing and coating provided as
well as condenser piping coating against corrosion.

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PART2 –PRODUCTS
2.1 ACCEPTABLE MANUFACTURERS (to be ESTIDAMA approved for two pearl rating):
A. CARRIER
B. DAIKIN
C. SAMSUNG
D. LG
E. HITACHI
F. MITSUBISHI
Latest Series with equipment COP of 3.8 minimum and higher or as per MEW and
site engineer approval.
Client and consultant Engineers have full rights for selecting any of specified sources
mentioned above without any claim.
2.2 INDOOR UNIT –CEILING CONCEALED DUCTED TYPE
A. General:
1. Ceiling-concealed ducted indoor fan coil design. , field adjustable return and fixed
horizontal discharge supply with modulating linear expansion device.
2. Factory assembled, wired and run tested. Factory wiring, piping, electronic
modulating linear expansion device, control circuit board and fan motor. Self-
diagnostic function, 3-minute time delay mechanism and auto restart function.
3. Indoor unit and refrigerant pipes pre-charged with dehydrated air before shipment
from factory.
B. Unit Cabinet:
1. Ceiling-concealed, ducted supply and return.

2. Provisions for field installed, filtered outside air intake.
3. Unit Cabinet casing, to be made of treated galvanized sheet metal, against corrosion.

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C. Evaporator Fan:
1. One or two fan(s) direct driven by single motor.

2. Statically and dynamically balanced, motor with permanently lubricated bearings.
3. Minimum of two speed settings with automatic adjustment of ESP
4. Fan to be thermally protected.
D. Filter:
1. Standard factory installed return air filter, washable type.

2. Return filter box (rear or bottom placement) with high-efficiency filtration, optional.
E. Evaporator Coil:
1. Nonferrous construction with

smoothplatefinsoncoppertubingwithinnergroovesforhighefficiencyheatexchange. The
coil shall have minimum 4 rows for efficient cooling.
2. Brazed tube joints with phos-copper or silver alloy.
3. Pressure tested at factory.
4. Condensate pan and drain under coil. Provide within condensate pump.
6. Insulated refrigerant and condensate drain pipe lines.
F. Controls:
1. The unit to have PID controls provided by manufacturer to perform input functions
necessary to operate the system. Unit to be capable of communicating with third party
home automation proposed system or BMS, as necessary.
2. The units shall be equipped with Auto Restart function, which allows the unit to start
in the same mode prior to the power failure.
Smart controls:
The units shall have the following state of the art features.
• Twin thermistor sensor to sense temperature in the room and in the return air with an option of
selecting one or both depending on the application for uniform and precise temperature
control.
• Group control to control up to 16 units from single LCD wired remote controller.
• PC Central control - 2048 units, Deluxe Central Control-256, SCC-128 units can be controlled
from a central location.
• ACP & AC Manager central controller shall be able to control up to 4096 indoor unit either
through LAN or Wired.

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Digital thermostat:
Units shall be controlled with user friendly, wall mounted microprocessor based LCD, shall be having
the following features.
• Test run mode.
• Self-diagnosis function.
• Operation indication.
• Room temperature display.
• Weekly programming.
• Child-lock function.
• Speed fan control.
• Linear control of E.S.P/Airflow.
• Auto swing
• Clean filter indication
2.3 AIR COOLED VRF/VRV DX CONDENSING UNITS (OUTDOOR UNITS) RE-2, Min. COP > 3.8
The outdoor units shall have inverter driven compressor (Variable Frequency Drive Compressors
Scroll Compressors Only), electronically controlled and capable of changing speed linearly to follow
the variation in cooling or heating requirements.
A. The casing shall be pre-coated galvanized steel sheets with weather proof paints suitable for
project site installation and application. Additional coating may be applied on site for better
weather protection due to the salty conditions installation. It shall be provided with openings
for power and refrigerant connection with removable panels for easy access to all internal
components. An access door shall be provided on the control panel.
B. The condensing units shall be of the air-cooled type, designed for use with refrigerant R-410 A
for cooling and heating of capacity as shown in the drawings and schedule. System shall be
suitable for a two pipe system with either branch pipe or header pipe arrangement. Each
condensing unit shall be supplied with one DC inverter compressor and/or one standard
compressor.
C. The refrigeration process of the outdoor unit to be maintained by pressure and temperature
sensors controlling solenoid valves, check valves and bypass valves.
D. The heating or cooling mode of the outdoor unit to be controlled by two 4 way valves which
should reverse the cycle of the refrigerant to change the mode of the outdoor unit. Control
should be via a 30 v dc signal generated by the outdoor unit. This signal shall be sent to the
indoor units via a 2 core non polar screened cable.
E. The condensing unit shall comprise of propeller fan, fan motor, heat exchanger (condenser
coil) accumulator, sub cooling coil, oil separator, four way valves, for heat cool model,
compressor control box and heat inter change circuit to allow for better refrigerant distribution
and control with Electronic expansion valves. Condenser coil shall have additional corrosion
protection by using Blue Fin coil or similar. All refrigerant connections both internal within the
unit and the external connections to the indoor units shall be brazed. Flared or mechanical
connections will not be acceptable on the outdoor unit.

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F. The refrigeration accessories and safety control should be assembled in a common casing,
wired and tested in the factory. The unit should be supplied from the factory with an operating
charge of refrigerant and dehydrated compressor oil.
The unit shall be capable of carrying out automatically the calculated required additional
refrigerant charge necessary to operate the system within its optimum efficiency. This cycle
shall be completely automatic and provide a warning to the service technician to indicate
when charging has been completed or the charging cylinder is empty.
The refrigerant cycle shall not rely upon float valves, level switches or weighed input of the
refrigerant.
The calculated refrigerant charge shall be retained within the memory of the outdoor PCB as
a reference for a refrigerant containment check which can be carried out as required to verify
the correct refrigerant charge remains within the system.
The automatic refrigerant charging and containment check facilities shall be capable of being
used at any time during the life of the system for any alterations or service operations which
may be required
G. The compressors shall be full inverter scroll type only capable of controlling 2 HZ increments
plus, mounted on external spring isolators, provided with crankcase heater, oil separator and
accumulator. Compressor shall be located in a separate section isolated from the condenser
coil and fans.
H. The condenser fans shall be of the propeller type, arranged for top air discharge. The fan shall
be weather proofed, statically and dynamically balanced, and direct driven by a totally
enclosed and permanently lubricated resiliently mounted DC inverter electric motor. Fans shall
have safety guards. The fan speed should be varied to achieve maximum energy efficiency.
I. The condenser coils shall be constructed of heavy gauge seamless copper tubes
mechanically bonded to pre-coated aluminum plate fins, weather proof treated against
corrosion and saline condition such as hematite coating/blue fins guard or factory applied
protective coatings.
J. The coils will be capable of being divided into smaller sections to enable the outdoor unit
capacity to match the capacity required by the indoor unit. The coils shall be circuited for sub-
cooling and shall have guard protection for the condenser fins. Coils to be leak tested at the
factory.
K. The Condensing units shall be free from vibration and shall be able to install directly on a pad
without any need of vibration isolators. Contractor shall provide two layers or rubber pads at
load points of condensing unit.
L. The Condensing unit shall be equipped with facility to cap outdoor unit noise at 45 DB at night.

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2.4 OUTDOOR UNIT SYSTEM CONTROLS

A. The unit shall be provided with all necessary factory assembled terminal block where in the
power supply should pass through a noise filter to DC reactor with safety device to protect
from rush current to the inverter board for smooth linear compressor operation along with
built in controls such as but not limited to H.P switches, HP&LP sensors, over current
protection thermal switch, magnetic contactors for the compressors and fan motors.
B. Inverter: Inverters should be protected by built in factory supplied DC bus current in order
to control the frequency.
C. Fan Controller: Should include over current protector, inverter board, and intelligent power
module for linear operation of fan motor to control the fan speed in line with compressor
operation.
D. Main Board: Should include cooling / heating auto changeover relay centralized control
transmission board, power supply terminals for main and controls.
E. Inverter Board: Should have necessary power supply terminals, smoothing capacitor, over
current detection resistor and serial transmission point to main board.
F. Outline of control method: The outdoor units should be arranged in the order of capacity
from large to small in case of combination units to meets the total load by factory built- in
dip switches.
G. Startup sequence rotation: Power supply to be on to allow compressor crank case heater
to be on for 8 to 12 hrs as set by the manufacturer and the system should run in initial
startup mode. Sequence rotation should be performed by the system by its own butt- in
function facilitating equal operation time to all our door units.
H. Control at Start-up: The upper limit of frequency during the first 3 minutes of the operation
is 50Hz. When the power is turned on, normal operation will start after the initial start-up
mode has been completed (with a restriction on the frequency).
I. By Pass Capacity Control: Solenoid valve factory built-in to bypass high and low pressure
side to facilitate when compressor is started, compressor stops in cool or heating mode,
after operation stops, during oil recovery operations, during low “Hz” operation, when the
high pressure increased or discharge temperature rises.
J. Compressor Frequency control: To maintain the target value of evaporation temperature

in cooling and heating mode, rate of performance 2 ‘Hz’ second across 15 ~ 74 range or
as recommended by the manufacturer.

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K. Oil Return Control: To facilitate the opening and closing electronic expansion valve to
prevent rising discharge temperature, when compressor stop and depending upon the
frequency and outdoor temperature.
L. Sub cool Coil control: Must be fully open at defrosting and according to superheat detected
from the bypass out let temperature of sub cool coil and discharge temperature.
M. Defrost Control: Operation should start if –5 Deg C or less is detected in piping

temperature for a continuous period of 3 minutes during an hour operation.
N. Control for Liquid level: In the accumulator to heat the refrigerant judging the refrigerant
amount depending on our door air temperature and frequency.
O. Refrigerant Recovery Control: To prevent refrigerant accumulating in the stopped indoor

unit by opening the Expansion Valve of the respective unit and the compressor running till
control is satisfied.
P. Condensing Unit (Heat Exchanger) and Fan Capacity Control: As per the indoor unit load
demand either in cooling or heating mode the above factory built control should control the
outdoor unit fan air flow rate with phase control in order to maintain evaporator
temperature on both modes.
2.5 MICROCOMPUTER
A. From the same A/C manufacturer factory built- in, the outdoor unit control panel weather
protected, with self –diagnostic function for easy reading and maintenance. A four – digit
LCD display should give all service information, fault history and must constantly monitor
all operation of respective out door and connected indoor units, room’s thermostats either
in cooling or heating mode.
A. Wiring: Control wiring should be installed in a system daisy chain configuration from indoor
unit to indoor unit, and to the outdoor unit. Control wiring to remote controllers shall be run
from the indoor unit terminal block to the controller associated with that unit. Wiring should
be 2-conductor plus one spare wire (16 AWG), twisted shielded pair, and stranded wire, as
defined by the VRF system manufacturer Design Tool software in AutoCAD output.
Network wiring should be CAT-5e or more with RJ-45 connection.
2.6 CENTRALIZED CONTROLLER

A. Each floor shall have one central controller; location shall be finalized along with other
building services.
B. The Centralized Controller should be capable of controlling a maximum of 150 indoor units
across the outdoor units. The Centralized Controller should support operation superseding
that of the remote controllers, system configuration, daily/weekly scheduling, monitoring of

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operation status, and malfunction monitoring. The Centralized Controller should have five
basic operation controls which can be applied to an individual indoor unit, a group of indoor
units (up to 150 indoor units), or all indoor units (collective batch operation).
C. This basic control set of operation controls for the Centralized Controller should include
on/off, operation mode selection (cool, heat, dry, and fan), temperature setting, fan speed
setting, and airflow direction setting. The Centralized Controller should allow the user to
define both daily and weekly schedules with operations consisting of ON/OFF, mode
selection, temperature setting, and vane direction, fan speed, and permit/prohibit of remote
controllers.
D. The Centralized Controllers should be equipped with one RJ-45 Ethernet port to support
interconnection with a network PC via a closed/direct Local Area Network (LAN).
E. The Centralized Controller should be capable of performing initial settings via the 9” high-
resolution, backlit, color touch panel on the controller or via a PC.
F. Optional software functions should be available so that the building manager can securely
log into each Centralized Controller to support operation monitoring, scheduling, error email,
personal browser for PCs, and online maintenance diagnostics. BACnet® / LONWORKS®
interface should be available through an adapter.
2.7 CONTROL WIRES

A. A two (2+1 spare) non-polarized transmission line should allow for simple and foolproof
connection of each indoor and remote controller. The cable should be either factory supplied
or as recommended by the local supplier/ dealer. Empty conduit for the same with pull wire
shall be fixed/made available by the main contractor.
2.8 REFRIGERANT PIPING

A. Refrigerant pipe network should be restricted to the following table:
Details Maximum in Mtrs

Total Length 1000
Greatest/Equivalent length 165
Greatest Length after the first branch 40
Distance between Indoor & Outdoor (Outdoor higher) 50 or 90 Mtrs as per
Design
Distance between Indoor & Outdoor (Outdoor lower) 40
Height difference between Indoor/Indoor 15
B. Suction and discharge refrigerant piping shall be of dehydrated copper tube. They shall be
separately insulated with closed cell rubber foam with a minimum thickness of 19 mm. Both

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the pipes wrapped with canvas cloths 6 oz applied with white tough washable abrasion-
resistant coating.
C. Piping penetrating walls shall pass through a UPVC sleeve with adequate diameter and
sealed according to general specifications.
D. Piping penetrating roof slab shall pass through PVC sleeve and to be sealed for waterproof
and the contractor should submit detail-working drawing for the way proposed for
consultant’s approval.
E. Copper pipe straight length “L “type manufactured in line with ASTM B280 hard drawn
cleaned and caped to be used on all possible areas. Soft coils in accordance with ASTM B
280.
F. ANSI B 91 can be used to avoid sharp bend within 1 meter to connect the indoor unit from
the main raiser. Contractor/Installer should close both end of copper pipe at the end of every
working day till installation period to ensure no foreign particles could penetrate inside the
system. Installer should allow 10 to 15 psig (OFN) Oxygen Free Nitrogen as an inert gas
through the pipes during all joints/ brazing work is in process till completion to avoid any
carbon deposits and moisture presence in the pipe work and close both the open ends if any
on every end on days work till the final connection is completed.
G. Prior to the final connection the system should be thoroughly flushed with nitrogen and
pressure tested and this test should be seen and approved by the Consultant/Engineer.
H. All indoor pipe work should run in cable tray with proper supports without lagging as
recommended by the manufacture/local supplier. Roof exposed pipe work should run in
cable tray with aluminum cladding.
I. All indoor units MUST be provided with isolation valves for both piping ports (liquid/gas)
2.9 CONDENSATE DRAIN

A. UPVC drain pipe should be used for the same with insulation to avoid condensation from
pipes connected to nearest floor trap or as directed by the consultant. A cleanout with U trap
should be provided for easy maintenance.
2.10 CONTROLSFOR VRFSYSTEMS
A. General:
1. Provide devicesrequiredforfullyoperatingsystemincludingbutnotlimitedto:Remote
controllers,scheduletimers,systemcontrollers,andcentralizedcontrollers .
2. General Electrical: 24 VDC controller power and communications via common,
Non-polar communications bus: Main system controller capable of being networked
with other system controllers for web based control.
3. Wiring type: Wiring2-conductor (16 AWG), twisted shielded pair, and stranded wire.
4. Install controls in accordance with the manufacturer’s recommendations and
requirements.
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B. Controls Network:
1. Controls Network consists of remote controllers, schedule timers, system controllers,

centralized controllers, and integrated web based interface communicating over
High-speedcommunicationbus.Controlsnetworksupportoperationmonitoring,
scheduling, error email distribution, personal browsers, tenant billing, online
maintenance support, and integration with Building Management Systems.
Provide interfaces to support communication protocols specified.
2. Simple Remote Controller: Simple Remote Controller capable
ofcontrollinguptoaminimumof12 indoor units (defined as1 group). Controller supports
temperature
displayselectionofFahrenheitorCelsius.Controllerwillallowusertochangeon/off, mode
(cool, heat, auto, dry and fan), temperature setting, and fan speed setting. Controller
able to limit set temperature range from Simple remote controller. Room temperature
sensed at either Controller or Indoor Unit dependent on indoor unit dip switch setting.
Controller will display a four-digit error code invent of system abnormality/error.
C. System Integration
1. Control system capable of supporting integration with Building Management Systems

(BMS).
2. Operation and monitoring points include, but are not limited to:
a. ON/OFF(setting).
b. ON/OFF(status).
c. Alarm Sign.
d. Error Code.
e. Operation Mode (setting).
f. Operation Mode (status).
g. Fan Speed (setting).
h. Fan Speed (status).
i. Measured Room Temperature.
j. Set Room Temperature.
k. Filter Limit Sign.
l. Filter Limit Sign Reset.
m. Remote Control Operation (ON/OFF).
n. Remote Control Operation (Operation Mode).
o. Remote Control Operation (Set Temperature).
p. Electrical Total Power.
q. Communication Status.
r. System Forced OFF.
s. Forced Thermostat OFF (setting).
t. Forced Thermostat OFF (status).
u. Compressor Status.

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v. Indoor Fan Status.

w. Heater Operation Status.
2.11 NOISE, VIBRATIONS & SILENCERS

A. All indoor air-conditioning equipment shall be mounted on vibration isolators suitably
designed to eliminate any vibrations, which may be transferred to the building structure.
B. The contractor shall be fully responsible for preventing noise and vibration throughout each
system and in the environment surrounding the buildings. and shall provide all
lining/jacketing materials, silencers, flexible connections and hot gas mufflers to maintain
the specified noise level for such application.
2.12 FLEXIBLE CONNECTION

A. Flexible neoprene connection shall be used in all connections between ducts and all A/c
units for preventing the transmission of vibration through the ducts to the occupied spaces.
B. Flexible connection - shall be factory fabricated from chemically impregnated canvas. The
fabric shall be rated for use up to 200 degrees F WORKING TEMP. Connections to fit
closely and to be secured in an air tight fashion connection to duct work fans and apparatus.
The unclamped section of the flexible connection between apparatus and duct work shall not
be less than 10 cm in length. Flexible connections are not to be painted.

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PART3 - EXECUTION
All the piping works will be done under the manufacturer supervision at site where the
inspection request will be signed by the approved Forman representing the supplier
/manufacture.
3.1 OUTDOOR UNITS INSTALLATION
A. Connect refrigerant piping to unit, run piping so as not to interfere with access to unit.
Install furnished field mounted accessories. Install per manufacturer's requirements and
provide accumulator when required due to length of refrigerant piping. Install level and plumb.
3.2 INSULATION
A. Insulate refrigerant piping, condensate drains, drip pans, and other associated appurtenances.
3.3 CONTROLS
A. Wiring: Control wiring install in a system daisy chain configuration per manufacturer's
installation instructions.
B. Control wiring for schedule timers, system controllers, and centralized controllers installed
in a daisychainconfigurationpermanufacturer'sinstallationinstructions.
C. Controlwiringforremotecontrollersfromremotecontrollertofirstassociatedindoorunitthento
remainingassociateindoorunitsinadaisychainconfigurationpermanufacturer's installation
instructions.
3.4 INDOOR UNITS
A. Connect refrigerant piping to unit, run piping so as not to interfere with access to unit.
Install furnished field mounted accessories. Install per manufacturer's requirements and
provide accumulator when required due to length of refrigerant piping. Install level and
plumb.
B. Where manufacturer's standard condensate pump does not provide adequate lift, provide
Condensate pump that will meet lift requirements. Confirm unit shut down upon failure of
Condensate pump.
C. Provide vibration isolation as indicated on drawings.
D. Provide condensate drainage from indoor units and branch selection devices. Provide
Secondary overflow pans and piping to observable location as required for concealed units.
E. For all indoor units contractor must install the following items (isolating valves on piping
Discharged and returned, BTU/GAS meter, St. St. Drain pan and all required controllers
Recommended by unit supplier for proper system working).

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3.5 CLEANING
A. Prior to acceptance, thoroughly clean equipment; remove shipping labels and traces of
foreign substance. Touch up with factory matching paint on scratched surfaces.
3.6 STARTUP
A. COMMISSIONING & TESTING
Commissioning shall be carried out by a factory trained engineer of Supplier.

The entire refrigeration system shall be pressurized with Nitrogen to 38 bars for a period of 24hours.
Leak testing shall be carried out with a calibrated electronic leak detector, or similar if the system fails
to hold pressure within testing period.
Upon completion of pressure test the pressure shall be released and vacuum pump installed on the
system to remove air and moisture from the system. The system shall be evacuated to –101.1kPa
(-758mmHg, 2 torr) and held for a period of 2 hours with the vacuum pump switched off.
Refrigerant should be charged to the liquid pipe in its liquid state to ensure that the refrigerant
composition is assured. The refrigerant charge shall be calculated to the system requirements and in
accordance with Supplier’s Design and Installation Instruction booklet.
B. Make final adjustments to assure proper operation of load system. Demonstrate final setup
and programming to Owner.
F. Test units in modes of operation and demonstrate compliance with requirements. Replace
damaged or malfunctioning controls and equipment.
3.7 SPARE PARTS
1. One set of matched fan belts for each belt-driven fan.
2. 20% Filters of Total Units from each type.
3. Any more spare parts recommended by manufacturer for maintenance for 5 years through officially
Letter from manufacturer as per his instruction.
Note: All spare parts to be stored at client stores and in case of any material used for maintenance, contractor
shall provide replacement with no extra cost within one month or it material cost will be cutting from his
payment.
END OF SECTION

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SECTION 15890
DUCT WORKS
PART 1 - GENERAL
1.01 DESCRIPTION
A. Scope
1. Provide and install ductwork complete in accordance with the requirements of

Contract Documents. This Section relates to the supply and installation of
ductwork for the HVAC installation.
2. Construct ductwork according to SMACNA'S pressure classification shown on

drawings and/or stated in this section. The specified ductwork construction is
the minimum requirement and the contractor shall be responsible for providing
better construction details to minimize leakage and enhance rigidity. Provide
leakage testing.
3. Types of ductwork required including the following:
a. Air-conditioning Supply, Return and Fresh air systems.

b. Mechanical Exhaust systems.
c. Smoke Ventilation System
B. Related Work Specified Elsewhere: Refer to ": Mechanical Insulation" Section of the
HVAC Installation for external insulation required in conjunction with ductwork.
A. Regulatory Requirements
1. Comply with the following Standards :
a. SMACNA Standards: Comply with SMACNA "Low Pressure Duct

Construction Standard" for fabrication and installation of low pressure
ductwork.
b. ASHRAE Standards: Comply with ASHRAE Handbook and Product

Directory, 1988 Equipment Volume, Chapter 1 "Duct Construction", for
fabrication and installation of low pressure ductwork.
2. NFPA Compliance : Comply with ANSI/NFPA 90A "Standard for the

Installation of Air-Conditioning and Ventilating System" and ANSI/NFPA 90B
"Standard for the Installation of Warm Air Heating and Air-Conditioning
System".
3. Field Reference Manual: Have available at Project Site office, copy of

"SMACNA HVAC Duct Construction Standard - Metal and Flexible - 1985".
1.03 SUBMITTALS
A. Product Data : Submit manufacturer's specifications on manufactured products and

factory-fabricated ductwork, used for work of this Section.
Nezar Al Anjari Consulting Bureau Duct Works

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B. Shop Drawings: Submit fully co-ordinated dimensioned layouts of ductwork showing

accurately scaled ductwork and its relation to space enclosure. Show modifications of
indicated requirements, made to conform to local shop practice, and how those
modifications ensure that free area, materials, and rigidity are not reduced.
1.04 DELIVERY, STORAGE AND HANDLING
A. Protect shop-fabricated and factory-fabricated ductwork accessories and purchased

products from damage during shipping, storage and handling. Prevent and damage and
prevent dirt and moisture from entering ducts and fittings.
B. Where possible, store ductwork inside and protect from weather. Where necessary to
store outside, store above grade and enclose with waterproof wrapping.

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PART 2 - PRODUCTS
2.01
DUCTWORK MATERIALS
A. Exposed Ductwork Materials: Where ductwork is indicated to be exposed to view in

occupied spaces, provide materials which are free from visual imperfections including
pitting, seam marks, roller marks, oil canning, stains and discolorations, and other
imperfections, including those which would impair painting.
B. Sheet Metal : Except as otherwise indicated, fabricate ductwork from galvanized sheet
steel complying with ASTM A 527, lock-forming quality, with ASTM A 525, G90 zinc
coating; mill phosphatized for exposed locations.
Manufacturer
Gulf Flexible Duct Manufacturing LLC – UAE
TDF – TECHNICAL DUCT FACTORY – KSA
SABIC - KSA
Alghurair - UAE
Or, equivalent subject to reasonable reasons and consultant engineer

Acceptance.
2.02 MISCELLANEOUS DUCTWORK MATERIALS
A. General: Provide miscellaneous materials and products of types and sizes indicated and,
where not otherwise indicated, provide type and size required to comply with ductwork
system requirements including proper connection of ductwork and equipment.
B. Duct Liner: Fibrous glass, complying with Thermal Insulation Manufacturers

Association (TIMA) AHC-101; of 25mm (one inch) thickness.
C. Duct Liner Adhesive: Comply with Adhesive and Sealant Council, Inc.
(ASC) ASC-A-7001.
D. Duct Liner Fasteners: Comply with SMACNA MF-1.
E. Duct Sealant: Non-hardening, non-migrating mastic or liquid elastic sealant (type

applicable for fabrication/installation detail) as compounded and recommended by
manufacturer specifically for sealing joints and seams in ductwork.
All joints and seams in ductwork and casing are to be thoroughly sealed to prevent air
leakage. This applies to all transverse joints between duct sections, duct taping, branch
duct connections or access door installations. Longitudinal seams need not be sealed
unless the duct or casing section contains more than two seams along its perimeter.
Sealant is to be a fast-setting, thixotropic paste that remains flexible after drying.
G. Ductwork Support Materials: Except as otherwise indicated, provide hot-dipped

galvanized steel fasteners, anchors, rods, straps, trim and angles for support of ductwork.

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2.03 FABRICATION
A. Shop Fabricated Ductwork
1. Shop fabricates ductwork in 1.2, 2.4, 3 or 3.6 metre (4, 8, 10 or 12-foot) lengths, unless
otherwise indicated or required to complete runs. Pre-assemble work in shop to greatest
extent possible, so as to minimize field assembly of systems. Disassemble system only
to extent necessary for shipping and handling. Match-mark sections for reassembly and
coordinated installation.
a. Shop fabricating ductwork of gages and reinforcement complying with

SMACNA "HVAC Duct Construction Standards Metal and Flexible -
1985".
b. Shop fabricating ductwork of gauges and reinforcement complying with

ASHRAE Handbook and Product Directory, 1988 Equipment Volume,
Chapter I "Duct Construction".
c. All ductwork shall be constructed according to pressure class shown on

drawings. In absence of this information the Contractor shall construct
ductwork to the necessary pressure classification. However the minimum
allowable pressure class is 50mm (2 inch) water gauge for ductwork
between variable air volume box and air outlet terminal.
d. Manufacturer:
AL-MULLA INDUSTRIES – KUWAIT
FAWAZ – KUWAIT
DASCO - KUWAIT
2. Fabricate duct fittings to match adjoining ducts, and to comply with duct requirements
as applicable to fittings. Except as otherwise indicated, fabricate elbows with center-
line radius equal to associated duct width; and fabricate to include turning vanes in
elbows where shorter radius is necessary. Limit angular tapers to 30° for contracting
tapers and 20° for expanding tapers.
3. Fabricate ductwork with accessories installed during fabrication to the greatest extent
possible. Refer to section "Duct Accessories" for accessory requirements.
4. Fabricate ductwork with duct liner in each section of duct where indicated. Laminate
liner to internal surfaces of duct in accordance with instructions by manufacturers of
lining and adhesive, and fasten with mechanical fasteners.
5. Rectangular duct shall be fabricated using longitudinal (sealed with mastic) Pittsburgh
lock joints. They shall be joined using transverse flange type connection with
intervening rubber gasket. Where pressure is more than 2 IWG use spot welded sealed
longitudinal standing seam and reinforced transverse flanged joints having intervening
rubber gasket.
6. Round ducts shall be fabricated with spiral seam. Use flanged type joints with
intervening rubber gasket or bell type joints with intervening rubber gasket or bell type
sealed fitting. Fittings shall be spot welded and bounded with neoprene-base cement.

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Double Duct shall be of two sheets with intervening 25 mm thick insulation. The inner
sheet shall be solid or perforated as required.
7. Flat oval duct shall be fabricated with spiral seam similar to round duct and complying
with SMACNA.

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B. Rectangular Ducts Gages
Maximum Width Air Pressure
In Inches (mm) 2" IWG 3" IWG 4" IWG
Up to 18 (450) 24 24 22
19 to 42 (475 to 1050) 22 20 20
43 to 54 (1075 to 1350) 20 18 18
55 to 72 (1375 to 1800) 20 18 16
73 and Over (1825) 18 16 16
C. Round Ducts Gages

Air Pressure
Diameter (Inches) 2 IWG 3 IWG 4 IWG
Up to 20" (500mm) 24 22 22
22 to 50" (550 to 1250mm) 22 20 20
52 to 60 (1300 to 1500mm) 20 18 18
D. Flat Oval Duct Gauges: Shall be similar to round duct according to the equivalent cross
sectional area.
E. Factory Fabricated Ductwork:
1. General: Al Contractor's option, provide factory-
2. Material: Galvanized sheet steel complying with ASTM A 527, lockforming

quality, with ASTM A 525, G90 zinc coating, mill phosphatized for exposed
locations.
3. Elbows: One piece construction for 90° and 45° elbows 350 14" and smaller.
Provide multiple core construction for larger diameters wit standing seam
circumferential joint.
4. Divided Flow Fittings: 90° tees, constructed with saddle tap spot welded and
bonded to duct fitting body.
F. The leakage class (as defined by SMACNA) shall be as follows:-
Leakage class Seal

Supply Air Duct work Round Rectangular Class
Or Oval
Supply Roof and riser ducts 3 6 A
All Return Air Duct for

All AHU(s) 12 24 C
Follow SMACNA's "HVAC Duct Leakage Test Manual" procedures.

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Flexible Ductwork
Flexible duct shall be provided in ductwork connected to various air outlets, etc., as shown on
drawings.
Flexible duct shall be factory insulated assembly constructed of machine wound spiral aluminum
helix of reinforced aluminum foil and fiberglass fabric mechanically locked into a spiral aluminum
helix. It shall require no more than two (2) 90º elbows as installed. The flexible duct assembly
shall be listed by the Underwriters Laboratory at a flame spread of not over 25 and a smoke
developed rate of not over 50 and shall comp with NFPA Standard 90A.
Oval ends on spiral aluminum helix flexible ductwork which may be required to connect to various
air distribution devices shall be factory fabricated. At the contractors option oval ends may be
field-fabricated on special mandrels subject to the review of the Engineer.
Flexible ducts shall be a factory-insulated assembly consisting of a plastic non-perforated sleeve

fused to a galvanized steel wire helix. The jacket shall be vapor proof. None of the material shall
support combustion. The flexible duct assembly shall be listed by the Underwriter's Laboratories at
a flame spread of not over 25 and a smoke developed rate of not over 50 and shall comply with
NFPA Standard 90A. Maximum length of flexible duct shall be 2.5 m. It shall require no more than
two (2) 90º Elbows as installed.
SUPPORTS AND HANGERS
Installation of supports and hangers shall be as follows:
A. Supports and hangers shall be attached only to structural framing members and concrete slabs.
They shall not be anchored to metal decking unless a means is provided and approved for
preventing the anchor from puncturing the metal decking.
B. Supports shall generally comprise galvanized steel sections with Aluminium painted, and where
heavy item of equipment occur within ductwork additional supports shall be provided as necessary.
C. Duct work hung from inserts or from clip angles shall be secured with expansion bolts in shear.
D. Supports for horizontal ducts shall be as follows:
Rectangular Duct
LENGTH OF DROP ROD BEARING MAXIMUM

LONGER SIDE DIAMETER MEMBER SPACING
mm mm mm mm
Up to 300 8 20x3 FLAT 3000
Over 300 8 25x25x4 angle 3000
Over 600 10 40x40x4 angle 2500
Over 1000 10 50x50x5 angle 2500
Over 1600 15 75x75x6 angle 2500

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PART 3 - EXECUTION
3.01 INSTALLATION OF DUCTWORK
A. General: Assemble and install ductwork in accordance with recognized industry

practices which will achieve air tight (5%) leakage) and noiseless (no objectional noise)
systems, capable of performing each indicated service. Install each run with minimum of
joints. Align ductwork accurately at connections, within 3mm (1/8") misalignment
tolerance and with internal surfaces smooth. Support ducts rigidly with suitable ties,
braces, hangers and anchors of type which will hold ducts true-to-shape and to prevent
buckling.
B. Seal ductwork, after installation, to seal class recommended, and method prescribed in
SMACNA "HVAC Duct Construction Standards - Metal and Flexible - 1985".
C. Provide concrete inserts for installation during casting for support of ductwork as
required avoiding delays in work, or alternatively supporting ductwork by other
approved means.
D. Complete fabrication of work at the Project Site as necessary to match shop-fabricated

work and accommodate installation requirements.
E. Locate ductwork runs, except as otherwise indicated, vertically and horizontally and
avoid diagonal runs wherever possible. Locate runs as indicated by diagrams, details and
notations or, if not otherwise indicated, run ductwork in shortest route which does not
obstruct usable space or block access for servicing building and its equipment. Hold
ducts close to walls, overhead construction, columns, and other structural and permanent
enclosure elements of building. Limit clearance to 13mm (1/2") where furring is shown
for enclosure or concealment of ducts, but allow for insulation thickness, if any. Where
possible, locate insulated ductwork for 25mm (1") clearance outside of insulation.
Wherever possible in finished and occupied spaces, conceal ductwork from view, by
locating in mechanical shafts, hollow wall construction, raised floors, above suspended
ceilings, etc. Do not encase horizontal runs in slid partitions, except as specifically
shown. Coordinate layout with suspended ceiling, raised floor and lighting layouts and
similar finished work.
F. Electrical Equipment Spaces: Do not run ductwork through transformer rooms and other
electrical equipment spaces and enclosures unless unavoidable and approved by the
Engineer.
G. Where ducts pass through interior partitions, ceilings and exterior walls provide wooden
frame and conceal space between construction opening and duct or duct-plus-insulation
with sheet metal flanges of same gage as duct. Overlap opening on 4 sides by at least
38mm (1½). Apply fire-proof sealants as specified under Specification Division 16.
H. Coordinate duct installations wit installation of accessories, dampers, coil frames,

equipment, controls and other associated work of ductwork system.
I. Support ductwork in manner complying with SMACNA "HVAC Duct Construction

Standards - 1985" Hangers and Supports (Section IV).

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3.02 CLEANING AND PROTECTION
A. Clean ductwork internally, unit-by-unit as it is installed, of dust and debris. Clean

external surfaces of foreign substances which might cause corrosive deterioration of
metal or, where ductwork is to be painted, might interfere with painting or cause paint
deterioration. Blow out duct surfaces before painting.
B. Temporary Closure: At ends of ducts which are not connected to equipment or air
distribution devices at time of ductwork installation, provide temporary closure of
polyethylene film or other covering which will prevent entrance of dust and debris until such
time connections are to be completed.
END OF SECTION

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SECTION 15910
DUCT ACCESSORIES
PART 1 - GENERAL
1.01 DESCRIPTION
A. Scope
1. Supply and Install duct accessories complete in accordance with the requirements of
the Contract Documents. This Section relates to the supply and installation of duct
accessories for the HVAC Installation.
2. Types of duct accessories required include the following:
a. Low pressure manual dampers.

b. Control dampers.
c. Fire and smoke dampers (as per KFB requirements).
d. Turning vanes.
e. Duct hardware.
f. Duct access doors.
g. Flexible connections.
h. Acoustical linings for rectangular ducts.
i. Duct Heater (If required)
Safid - K.S.A
Fawaz - Kuwait
Al Mulla - Kuwait
1. Subject to compliance with the requirements of Contract Documents.
a. Manufacturers offering duct accessories which may be incorporated into the

work include but are not limited to the following:
1. SMACNA Compliance: Comply with applicable provisions of Sheet Metal and Air
Conditioning Contractor's National Association (SMACNA) HVAC Duct
Construction Standards - 1985.
2. Industry Standards : Comply with American Society of Heating, Refrigerating and

Air Conditioning Engineers, Inc. (ASHRAE) recommendations pertaining to
construction of duct accessories, except as otherwise indicated.
3. UL Compliance: Construct, test, and label fire dampers in accordance with

Underwriters Laboratories (UL) Standard 555 "Fire Dampers and Ceiling Dampers".
4. NEPA Compliance : Comply with applicable provisions of ANSI/NFPA 90A "Air

Conditioning and Ventilating Systems", pertaining to installation of duct accessories.

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5. Kuwait Fire Brigade (KFB) Compliance: Comply with local codes and guide lines of
KFB.
1.03 SUBMITTALS
A. Product Data : Submit manufacturer's specifications for each type of duct accessory,
including dimensions, capacities, materials of construction and installation
instructions.
B. Shop Drawings: Submit assembly-type shop drawings for each type of duct accessory
showing interfacing requirements with ductwork, and method of fastening or support.

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PART 2 - PRODUCTS
2.01 DAMPERS
A. LOW PRESSURE MANUAL DAMPERS: Provide dampers of single blade type or

multiblade type, constructed in accordance with SMACNA "Low Pressure Duct Standard".
B. VOLUME CONTROL DAMPERS Provide where indicated in drawings, specification and

where it is necessary to provide adequate air balance in duct air systems such as nearest take
offs from the unit (even not shown on drawings).
CONSTRUCTION Fabricate in accordance with SMACNA or DW 142. Dmper shall be

of oppesed blade operation having casing manufactured from galvanized sheet metal and fully
welded. Blade operating linkage shall be fully enclosed withstainless steel side seal gasketing.
Blade shall be constructed from aluminum extrusion in aerofoil section manufactured in
stainless steel pivoting on non ferrous spindles and bearings. Damper shall have spigotted duct
connection to suit duct section. The damper shall have a lockable hand operated knob
incorporating damper position indicator and Open/Shut arrows
Manufacturers:
1. Gulf Engineering - Kuwait
2. Badar Al Mulla & Brothers - Kuwait
3. SAFID - Saudi Arabia
4. Al Mulla - Kuwait
5. Equal and Approved
2.02 FIRE AND SMOKE DAMPERS
A. Fire Dampers: Provide fire dampers types and sizes indicated. Construct casings of 16 gauge
galvanized steel with bonded red acrylic enamel finish. Provide fusible link rated at 71-74°C
(160-165°F) unless otherwise indicated. Provide damper with positive lock in closed position,
and with the following additional features:
1. Damper Blade Assembly Multi-blade or curtain type (outside air stream)

2. Blade Material: Steel, match casing.
B. Smoke Dampers: Provide motorized driven Smoke dampers according to duct sizes shown on
drawing. Construct casings of 16 gauge galvanized steel with bonded red acrylic enamel
finish. Provide stainless steel spring loaded leakage seals in sides of casing, and 900mm
(36") long wire leads for connecting smoke link to smoke detector, and the following
additional features::
1. Damper Blade Assembly: Multi-blade type.

2. Blade Material: Steel, matching casing.
3. Provide smoke indication of open or closed position..

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Manufacturer:
1. Greenheck - U.K
2. Trox - U.K
3. Waterloo - U.K
5. Spare parts: one fusible link for each size.
2.03 TURNING VANES
A. Fabricated Turning Vanes: Provide fabricated turning vanes and vane runners, constructed in
accordance with SMACNA "Low Pressure Duct Standards".
B. Manufactured Turning Vanes: Provide turning vanes constructed of 38 mm (1-1/2") wide

curved blades set at 19 mm (3/4") O.C., supported with bars perpendicular to blades set at 50
mm (2") O.C., and set into side strips suitable for mounting in ductwork.
2.04 DUCT HARDWARE
A. General: Provide duct hardware, manufactured by one manufacturer for all items on the
Project, for the following:
1. Test Holes: Provide in ductwork at fan inlet and outlet, and elsewhere as
indicated, duct test holes, consisting of slot and cover, for instrument tests.
2. Quadrant Locks: Provide for each damper, quadrant lock device on one end of
shaft ; and end bearing plate on other end for damper lengths over 300 mm
(12"). Provide extended quadrant locks and end extended bearing plates for
externally insulated ductwork.
2.05 DUCT ACCESS DOORS
A. General: Provide where indicated or required, duct access doors of size indicated.
B. Construction: Construct of same or greater gauge as ductwork served, provide insulated doors
for insulated ductwork. Provide flush frames for uninsulated ductwork, extended frames for
externally insulated duct. Provide one side hinged other side with one handle-type latch for
doors 300 mm (12") high and smaller, two handle-type latches for larger doors.
2.06 FLEXIBLE CONNECTIONS
Provide flexible duct connections minimum 6 inch length wherever ductwork connects to
vibration isolated equipment (AHUs, Fans etc.,) as indicated on the Drawings. Construct
flexible connections of neoprene-coated flameproof fabric crimped into duct flanges for
attachment to duct and equipment. Make airtight joint. Provide adequate joint flexibility to
allow for thermal, azial, transverse, and torsional movement, and also capable of absorbing
vibrations of connected equipment.

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2.07 DUCT HEATERS (If required)
Heaters shall be slip in type for installation through sides of ducts, supplied complete with
controls and protection devices and installed complete with necessary wiring, etc.
Heaters operation shall be interlocked with evaporator fan motor through an airflow
switch.
Heaters shall have the approval of Under-writers Laboratories Inc., or any other internationally
approved testing and inspection agency and shall be rated for 415 V, 3 Phase, and 50 Hz.,
supply. Three phase heaters shall be stars connected with the total load distributed equally
on all three phases.
All internal wiring of heaters shall be with heat resistant insulation suitable for operation at 150 C
temperatures.
Heater elements shall be totally enclosed in finned tube sheathing of stainless steel and shall
provide efficient heat transfer even at low temperature. Open heater coils are not acceptable. All
the related mounting bolts and fixtures shall be made of corrosion resistant material. Heater area
shall be evenly distributed across the sectional area of the ducting.
All heaters shall be furnished with one disc type pilot duty automatically reset thermal cut out for
each stage of the heater for primary over-temperature protection. All heaters shall, in addition, be
furnished with a disc type head carrying manually reset thermal cut out factory wired in series
wish each heater stage for secondary protection.
Heat limits or other fusible over temperature protection devices are not acceptable.Adjustable
multi-stage temperature control shall be provided.
Manufacturers:
1. Gulf Engineering - Kuwait
2. Fawaz - Kuwait

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PART 3 - EXECUTION
3.01 INSPECTION
Examine areas and conditions under which duct accessories will be installed. Do not
proceed with work until unsatisfactory conditions have been corrected.
3.02 INSTALLATION OF DUCT ACCESSORIES
A. Install duct accessories in accordance with manufacturer's installation instructions, with

applicable portions of details of construction as shown in SMACNA standards, and in
accordance with recognized industry practices to ensure that products serve intended
function.
B. Install turning vanes in square or rectangular 90° elbows in supply and exhaust air
systems and elsewhere as indicated.
C. Install access doors to open against system air pressure, with latches operable from either
side, except outside only where duct is too small for person to enter.
D. Coordinate with other work, including ductwork, as necessary to interface installation of

duct accessories properly with other work.
E. Dimensions shown on the Drawings are inside dimensions after the lining has been
installed.
F. Caulk all abutting edges of duct linings and install all exposed cores of linings with a
sheet metal nosing.
G. Low Pressure Ductwork
1. Design linings for velocities not exceeding 762 metres/minute (2500 FPM).
2. Adhere duct liner board to the sheet metal duct with 100% coverage of adhesive.
3. For horizontal runs when the duct width or height exceeds 50mm (20") additionally
secure the liner with fasternes starting within 75mm (3") of the upstream transverse
edges of the duct liner board the space at a maximum of 375mm (15") O.C. and
375mm (15") from the longitudinal joints. On vertical runs, use the fasteners when
either dimension exceeds 300mm (12").
H. High Pressure Ductwork
1. Design for velocities from 762 to 1220 metres/minute (2500 to 4000 FPM).
2. Attach duct liner board to the sheet metal duct with 100% coverage of adhesive.
3. For horizontal runs when the duct width or height exceeds 300mm (12") or the duct
height exceeds 400mm (16"), additionally secured the liner board with mechanical
fasteners starting within 75mm (3") of upstream transverse edges of the liner and
space at a maximum of 300mm (12") O.C. and 375mm (15") from the longitudinal
joints. On vertical runs, use the fasteners when either dimension exceeds 300mm
(12"). Install metal nosing to secure liner at all upstream transverse edges.

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3.03 FIELD QUALITY CONTROL
Operate installed duct accessories to demonstrate compliance with requirements. Test for air
leakage while system is operating. Repair or replace faulty accessories, as required to obtain
proper operation and leakproof performance.
END OF SECTION

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SECTION 15940
AIR OUTLETS AND INLETS
PART 1 - GENERAL
1.01 DESCRIPTION
A. Scope
1. Supply and Install Air outlets and inlets compliance in accordance with the requirements of the
Contract Documents. This Section relates to supply and installation of air outlets and inlets for
the HVAC Installation.
2. Types of outlets and inlets required include the following:
a. Ceiling air diffusers

b. Registers and grilles.
c. Linear diffusers
B. Related Work Specified Elsewhere and Forming Part of This Contract : Refer to other Sections
of the HVAC installation for Ductwork and Duct Accessories required in conjunction with outlets
and inlets.
Dasco - Kuwait
Ciaco - Kuwait
Al Mulla - Kuwait
1. IDC Test Code: Test and rate air outlets and inlets in certified laboratory under the
requirements of Air Diffusion Council (ADC) Equipment Test Code 1062 "Certification,
Rating and Test Manual".
2. ANSI/NEPA Standards: Install air outlets and inlets in accordance with National Fire
Protection Association (NFPA) Standard 90A "Installation of Air Conditioning and
Ventilating System".
1.03 SUBMITTALS
Product Data: Submit manufacturer's data on outlets and inlets including the following :
1. Schedule of outlets and inlets indicating drawing designation, room location, and
number furnished, model number, size, and accessories furnished.
2. Data sheet for each type of outlet and inlet, and accessory furnished ; indicating
construction, finish, and mounting details.
Nezar Al Anjari Consulting Bureau Air Outlets

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3. Performance data for each type of outlet and inlet furnished, including aspiration
ability, temperature and velocity traverses, throw and drop, static pressure drop
and noise criteria ratings at the required cfm. Indicate selections on data.
Samples: Submit samples of each type of finish required.
1.04 PRODUCTS DELIVERY, STORAGE AND HANDLING
A. Delivery outlets wrapped in factory-fabricated fiberboard type containers. Identify on outside

container type of outlet or inlet and location be installed. Avoid crushing or bending and prevent
dirt and debris from entering and settling in devices.
B. Store outlets and inlets in original cartons and protect from weather and construction work traffic.
Where possible, store indoors; when necessary to store outdoors, store above grade and enclose
with waterproof wrapping.

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PART 2 – PRODUCTS
2.01 GENERAL
All air inlets and outlets shall be made of extruded aluminium alloy, polyester powder coated,
oven baked and with a suitable color to the satisfaction of the Engineer. All air inlets and outlets
shall be tested by an approved laboratory and certified by ADC (Air Diffusion Council) or an
approved equivalent Authority and according to Jail Facilities Construction Codes.
All Outlets & Inlets shall not be removable fixation between Frame & Core
2.02 GRILLES AND REGISTERS
They shall be furnished with sponge rubber gaskets or foam tape behind the frame to eliminate air
leakage and with nylon bushings or PVC at the blades connection to the frame to eliminate
corrosion and vibration. Free cross-sectional area shall be at least 65 percent.
Supply air registers and grilles shall have individually adjustable horizontal front blades and
vertical rear blades.
Supply air register shall be equipped with key operated, opposed blade volume control damper.
Return and exhaust air grilles shall have fixed single deflection blades set at an angle 35°
Return and exhaust air registers shall be with key operated, opposed blade volume control
damper.
All opposed blade volume control dampers shall be polyester coated oven baked with black color
finish.
2.03 DIFFUSERS
Diffusers Square /Round shall be suitable for ceiling installation and duct work application as
shown on project drawings. They shall be provided with rubber gasket or foam tape at the outer
edge of the frame to produce a positive air seal at the mounting surface. They shall be produced
with removable core and provided with equalizing grids. Face plates shall be furnished with
concealed hinges and clips. Duct collars connecting duct of diffuser shall be air tight and not
interfere with the volume control damper. Supply air diffuser shall be equipped with opposed
blade volume damper adjustable from the face of the diffuser without removing the core.
Linear Ceiling Diffuser:
The diffuser should have fully adjustable deflection blades which allow the air pattern to be controlled
along the ceiling, straight down or at some intermediate setting.
Supply linear slot diffusers, shall be equipped with volume control damper. The damper shall be
attached to the rear side of the diffuser and shall have a black finish. The volume control damper shall
consist of two strips of extruded aluminium, one fixed and one moveable. The two strips shall have
holes and by offsetting the holes the air flow rate can be reduced.
Supply linear slot diffusers shall be equipped with equalizing grid of extruded aluminium with
black finish.
Return Slot diffuser: linear slot diffuser shall be constructed of extruded aluminum; each slot could
be equipped with two deflector vanes (according to the decorator). Slot width depends on the
airflow selection and could be provide as 1” or ¾” opening

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2.04 DOOR GRILLES
The frame shall be separated from the blades by an extruded rigid PVC track which shall be an
integral part of the frame. The blades shall be of V-shape; mounted in the PVC track and spaced
12.5mm on centers.Door grills shall be provided if necessary even not shown on drawings
Note: All Toilet door are to be provided with DUC /Door grilles.
2.05 LOUVERS
Louvers shall be suitable for installation into masonry work or directly connected by duct work to
air handling equipment and shall be as follows: -
Frame and blades shall be made of extruded aluminum alloy, polyester powder coated, oven
baked with a suitable colour to the satisfaction of the Engineer.
Each blade shall be held to the frame by aluminum angle brackets, which slip into a groove on the
interior blade face and riveted to the frame.
The blades shall be spaced 2 1/4” on center and set at 45 degree to the horizontal.
Edges of louver blades shall be baffled to exclude driving vain.
Louver shall be furnished with an expanded aluminum bird screen, attached to the interior face of
the louver.
For fresh air intake, louver shall be provided with insect screen, filters and control damper.
Control damper shall be manual or motor operated as required.

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PART 3 – EXECUTION
3.01 GENERAL
A. Provide all grilles, registers or diffusers which are suitable for installation in the ceiling, wall or
floor finishes. Provide all required accessories to facilitate installation.
B. Provide all air distribution devices from one manufacturer unless otherwise noted.
3.02 INSPECTION
Examine areas and conditions under which outlets and inlets are to be installed. Do not proceed
with work until unsatisfactory conditions have been corrected.
3.03 INSTALLATION
A. General: Install outlets and inlets in accordance with manufacturer's written instructions and in
accordance with recognized industry practices to insure that products serve intended functions.
B. Coordinate with other work, including ductwork and duct accessories, as necessary to interface
installation of outlets and inlets with other work.
C. Locate ceiling air diffusers, registers, and grilles, as indicated on general construction "Reflected
Ceiling Plans". Unless otherwise indicated, locate units in center of acoustical ceiling modules.
END OF SECTION

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SECTION 15975
ELECTRICAL SPECIFICATION FOR DX-UNITS
DESCRIPTION
Scope: Supply and install electrical materials and equipment complete in accordance with the
requirements of the Contract Documents. This Section relates to the supply and installation of
electrical materials and equipment for the HVAC Installation from the electrical power supply
wherever to the HVAC equipments control panel.
a Drawings and specifications are complementary, each to the other, and the work required
by either shall be included in the contract as if called for by both.
b. The work under this section included the functioning of all labour, equipment, materials,
and incidentals necessary for the installation of the complete electrical system as shown on
the drawings and/or as specified.
c. All work under this section shall conform to all regulations governing electrical
installation works issued by MEW.
d. Any apparatus, appliance, material or work not shown on drawing but mentioned in the
specifications, or vice versa, or any incidental accessories necessary to make the work
complete and perfect in all respects and ready for operation, even if not particularly
specified, shall be furnished, delivered, and installed by the Contractor without additional
expense.
e. The Contractor shall verify the electrical requirements of all actual equipments involved
prior to the installation of electrical service to the same.
f. The Contractor shall furnish and install alt supporting systems, materials and incidentals
necessary to support conduit, cables, D.B’s switches, etc.
g. The Contractor shall visit the site and examine all adjoining existing building, equipment
and space conditions on which his work is in any way dependent for the best workmanship
and operating according to the intent of specifications and drawings.
h. Examine all other sections of the specification and the requirements which affect the work
of this Section.
i. Co-ordinate the work with that of all other trades interfacing with or affected by the work
of this Section.
For the Specifications of cables, wires, PVC and steel conduits, flexible conduits, cable trays,
trunking fittings isolators, etc., refer to Section 16050 Electrical Works "Basic Materials and
Method " of these Specifications.
Nezar Al Anjari Consulting Bureau Electrical Specs

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Provide materials which are the best of their respective kinds, with of the highest and to best
modern practice. They shall be of robust construction and shall have all current carrying and live
parts and components insulated with class B materials.
Provide electrically operated equipment which is suitable for continuous and prolonged operation
in the climatic conditions to be expected at the site of the Works. Ambient temperatures stated do
not allow for local rise in air temperature due to the operation of the equipment itself or due to
heat produced in or by adjacent equipment. Strictly adhere to the minimum operating temperature
stipulated in the relevant clauses of BSS. Make all due allowances for the higher ambient
temperatures to be expected at the site of the Contract Works by reducing the permissible
temperature rise.
Provide all electrical equipment and accessories (motors, control gear, etc.) to be dust protected
and vermin proof. In addition, they shall be of totally enclosed construction, fan cooled Provide
each and every electrical component with a substantial earth terminal suitably located to facilitate
earth connections. Provide all electrical installations required under this Contract complying with
the latest issues of MEW Regulations and Specifications.
ELECTRICALS:
a. 415 Volts, 3-Phase, 4-Wire, 50-Hz or 240 Volts, 1-Phase, 50-Hz (for single phase unit) supplies
and power switches are various A/C units as shown on the drawings.
For a three phase package unit with or without electrical duct-heater normally one power switch is
provided.
For a three phase split unit without electrical duct-heater two power switches are provided, one
near the air-handling unit, and the other near the condensing unit.
For a three phase split unit with electrical duct heater a power switch is provided near the air
handling unit, a change-over power switch is provided in the AHU room and a further power
switch connected to the change-over switch is provided near the condensing unit. Supply to the
duct heater is to be taken from the change-over switch.
For a single phase window or split unit, one number SPN power switch is provided. SPN junction
box with 20A D.P. Switch may be used as an alternative to SPN power switch.
Various power switches are adequately related to suite design power requirements. In case the
actual A/C plant is entirely different requiring higher power, the A/C Contractor shall inform the
supervising engineer so as to arrange modification in the power supply switch.
The A/C Contractor shall supply and install all further wiring, switchgears and control gears
required for the satisfactory operation of each A/C plant. Weather proof enclosure/s shall be
provided where necessary to the satisfaction of the Engineer. A/C Contractor shall initially
coordinate with the electrical Contractor to fix final locations for various power switches.
b. The electrical wiring including the earthing of the unit shall fully comply with the Rules,
Regulations and the Standard Specifications of Electrical Installation Works issued by MEW. All
wiring shall be carried out with PVC cables in heavy gauge galvanized conduits or by
PVC/SWA/PVC or XPLE/SWA/PVC cables as required. All necessary controls and interlocks
and their wiring shall be provided by the Contractor.
c. All electrical motors and equipments shall be designed for continuous and satisfactory operation on

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415 Volts, 3-Phase, 50Hz, 4-wire supply system with the following variations:
Voltage: ±6%: Frequency: ±4%
The contractor shall confirm in writing that all electrical equipment will operate
satisfactorily on the above supply system.
Motors Rated for:

400 volts, 3phase, 50Hz.
230 volts, 1 phase, 50Hz.
May be accepted provided a written assurance from the manufacturer is submitted with the offer
stating that such motors will operate continuously and satisfactorily on the supply system stated
above.
Motor Rated for:

380 volts, 3 phase, 50Hz.
220 volts, 1 phase, 50Hz. Shall not be accepted
.
d. All thermostats should be operated at voltage not more than 24 volts.
e. De-rating Factors:
i. The Contractor shall assure that all electrical equipment will operate
satisfactorily under Kuwait’s Climatic conditions. For guidance, 70%
derating factor may be applied on the equipments manufactured on N.T.P.
(Normal Temperature and Pressure) working conditions.
Overload relay and M.C.C.B.’s shall be properly rated for protection of the
equipment concerned.
ii. For wires and cables, the current carrying capacity shall be rated by
appropriate factors given in the latest issue of M.E.W.’s Regulations.
The following are the minimum requirements for motors regarding enclosure, insulation and
protection.

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Type of Motor Enclosure Insulation Protection

External Thermal load
Compressor Motor Hermetic or Semi Special on 3-phase in addition to
Hermetic the inherent ones.
External magnetic or
Condenser Fan Motor Drip-proof Class ‘E’ thermal overload on 3-
phase or inherent
thermal protection for
phase.
Evaporator Fan Motor TEFC Class ‘F Do
_______________________________________________________________
For each 3-Phase motor, external magnetic or thermal overloads shall be provided with manual
reset.
Automatic reset type with time delay relay is accepted.
The units shall be provided with a phase failure detector (single phasing preventer) to prevent
motors run in case of any phase failure.
The units shall be provided with an adjustable time delay relay of 0.5 minutes at least to prevent
short cycling of compressors. The time delay on various units shall be adjusted in such a way that
on restoration of supply, after a power failure, all the compressor units do not start simultaneously.
3-Phase motors up to and including 15 HP may be provided with direct on line starters. Motors
above 15 HP should be provided with reduced current starters to ensure that the starting current
does not exceed 2.5 times the full load current.
All cables shall be protected from direct sun.
Ring earth should be provided and shall be connected to switches as well as motors. Copper tap of
25x3mm. should be used as ring main earth conductor.
The Contractor shall submit for approval, a detailed cable route drawings and complete wiring
diagrams, listing all the particulars for the equipment and wiring including the interlocks called
for, before commencing any installation works on site and in a sufficient time to enable the
Purchaser to check and if necessary modify these drawings and return them to the Contractor.
For the plant, four sets of maintenance and engineering catalogues and mechanical and electrical
working drawings, each set combined in one folder shall be submitted to the Purchaser before
handing over. Also one set of electrical working drawings on polyester film or diaze polyester film
mother prints of thickness not less than 2.5mil shall be submitted for record purposes. Micro films
of As-fitted electrical drawings shall be supplied as per the particular conditions of this
specification.
Weather Proof Enclosures:

Weather-proof enclosure shall be factory fabricated and dust and water protected complying with
I.E.C. No. 144 - Degree of Protection IP 54.
Weather-proof enclosure shall be provided with hinged door with suitable latching arrangement.

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(Weather-proof enclosure with screwed and bolted door not acceptable).

The weather-proof enclosure shall be of robust construction to withstand rough handing as well as
the climatic conditions of Kuwait.
Weather-proof enclosure shall be made of a galvanized sheet steel or aluminium. Hinges and
latches shall be of non-corrosion materials.
Weather-proof enclosure shall be provided with suitable internal and external earthing terminals.
Entry and exit conduits or cables to the weather-proof enclosure shall be always be from the
bottom with proper sealing arrangement.
Enclosure shall be of ample size to house the switchgear without obstructions.
END OF SECTION

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TENDER NO.

THE CONSTRUCTION, COMPLETION

BLOCK 11, PLOT 34, QIBLA, KUWAIT

M/s. AL KHALIJIA INTERNATIONAL

PO BOX: 28967 Safat, Contracts & Documents

DOCUMENT III-2: PARTICULAR SPECIFICATIONS

VOLUME 5 OF 6 - MECHANICAL (H.V.A.C) – DIVISION 15 (PARTLY)

15000 HVAC WORKS – GENERAL III-2/15500-1 to 25

15060 SUPPORTS, ANCHORS AND SEALS III-2/15080-1 to 11

15070 VIBRATION ISOLATOR III-2/15080-1 to 9

15080 HVAC INSULATION III-2/15080-1 to 8

15105 PIPE, TUBE AND FITTINGS III-2/15080-1 to 8

15530 FANS & VENTILATORS III-2/15530-1 to 5

15700 D/X COOLING UNITS III-2/15700-1 to 8

15890 DUCT WORKS III-2/15890-1 to 8

15910 DUCT ACCESSORIES III-2/15910-1 to 7

15940 AIR OUTLETS III-2/15940-1 to 5

15975 ELEC SPEC FOR HVAC III-2/15080-1 to 5

Nezar Al Anjari Consulting Bureau Table of Contents

HEATING, VENTILATING AND

2. HVAC Works shall be executed by a Specialist Sub-Contractor that shall be of

Nezar Al Anjari Consulting Bureau HVAC WORKS -GENERAL

15000 Heating, Ventilating and Air-cond. Installations

5. Codes, Standards and Regulations

MEW Ministry of Electricity and Water, Kuwait Codes & Regulations

Nezar Al Anjari Consulting Bureau HVAC WORKS -GENERAL

SMACNA Sheet Metal & Air-conditioning Contractors National Associations

6. Drawings and Specifications

Nezar Al Anjari Consulting Bureau HVAC WORKS -GENERAL

Coordination of HVAC Work

a. Connection to other services and structures

Where work covered by these specifications connects to equipment furnished by other

Nezar Al Anjari Consulting Bureau HVAC WORKS -GENERAL

a. Materials and workmanship shall comply with the applicable

I-1 Specifications and drawings

b. Guarantee: The Contractor shall submit all guarantees and warranties as

b. Out side design conditions.

Summer 117ºF DB/89.2ºFWB

c. 1- INDOOR DESIGN CONDITIONS

- Equipment rooms and stores.

Nezar Al Anjari Consulting Bureau HVAC WORKS -GENERAL

1.02 HANDING OVER AND MAINTENANCE

A. Training of Employer’s Personnel

B. Certificate of Completion of Works

Nezar Al Anjari Consulting Bureau HVAC WORKS -GENERAL

C. Maintenance (Defects Liability Period)

D. Maintenance Completion Certificate.

Nezar Al Anjari Consulting Bureau HVAC WORKS -GENERAL

B. Submittals of Materials and Equipment

Where materials or equipment are specified to conform to requirements of applicable

In the event of written objections by the Engineer to a particular material or equipment,

Nezar Al Anjari Consulting Bureau HVAC WORKS -GENERAL

C. Working Drawings and Samples

D. Electrical installation and wiring drawings of the plant showing routes of

Final wiring diagrams of individual components and accessories.

The above mentioned drawings are to be prepared in a professional manner by the

Nezar Al Anjari Consulting Bureau HVAC WORKS -GENERAL

a. Generally all drawings to be on A1 size paper or smaller a size subject to

a. Samples of the proposed material with all necessary technical information .