10-Air Conditioning Installations - Split Unit

MECHANICAL & ELECTRICAL WORKS
MEASUREMENT (SBEQ3213)
Week 10 : Air Conditioning Installations - Split Unit
Sr. Dr. Sarajul Fikri Mohamed

Faculty of Built Environment
MAIN COURSE COMPONENTS

PLUMBING WORKS
Cold Water Installations

Soil & Waste Pipes/Sanitary Fittings
Underground Drainage
ELECTRICAL WORKS
Electrical Installations
Single Phase
MECHANICAL WORKS
Three Phase
Air Conditioning Installations

Unit/Split
Package/Central
Fire Fighting System
TABLE OF CONTENTS
1. Air conditioning installations: main components of window
& split unit
2. SMM2 measurement rules for air conditioning installations
3. Taking off list for air conditioning installations
4. Heading and description.
5. Case study: AIR CONDITIONING SYSTEM FOR SEKOLAH
PIAWAI KBSR & KLINIK PERGIGIAN / KESIHATAN FOR JKR
MEKANIKAL NEGERI KELANTAN
6. Studio work
MAIN COMPONENTS
2009 Sarajul Fikri Mohamed
AIR CONDITIONING SYSTEM

PREAMBLES
EQUIPMENT: CONDENSING UNIT & FAN COIL UNIT ETC
DUCTING: SUPPLY DUCT & RETURN DUCT
DUCTING FITTING
DUCT WORK SUPPORT
PIPEWORK
INSULATION TO DUCTWORK/PIPE
EQUIPMENT/DIFFUSER/GRILLE/DAMPER
BUILDERS WORK
ELECTRICAL SYSTEM
TESTING
MAIN SYSTEMS
AIR CONDITIONING INSTALLATIONS
AIR CONDITIONING SYSTEM
UNIT SYSTEM
PACKAGE SYSTEM
CENTRAL SYSTEM
CENTRAL SYSTEM
SPLIT UNIT
WINDOW UNIT
UNIT KEMAS SIAP

KESELURUHAN
UNIT KEMAS SIAP
PENYEJUKAN
UDARA
UNIT KEMAS SIAP

KESELURUHAN
UNIT KEMAS SIAP

PENYEJUKAN
UDARA
WATER CHILLED
SYSTEM
MAIN COMPONENTS
CONDENSOR UNIT
PIPEWORK
INSULATION
TESTING
FAN COIL UNIT
BUILDERS WORK
ELECTRICAL
APPLIANCES
COOLING CAPACITY
Although horse power is commonly used to indicate the capacity of an

air conditioner, the scientific measure is BTU/HR (British Thermal Unit
per hour).
One BTU/HR is the quantity of heat required to raise the temperature of

one pound of water one degree Fahrenheit.
The conversion from horse power to BTU/HR are as follows:

Horse Power
BTU/HR
1.0
9,000
1.5
12,000
2.0
18,000
2.5
24,000
Fakulti Alam Bina
VIDEO PRESENTATION 1
HOW AIR CONDITIONING
WORKS
10
OUT DOOR : CONDENSOR

UNIT
AIR COND
SCHEDULE
INDOOR: FCU
SCHEMATIC VIEW
INDOOR: FAN COIL UNIT
SUPPLY AIR PIPE

RETURN AIR PIPE
ARMFLEX
INSULATION

UNIT
ELECTRICAL
SYSTEM
DRAIN PIPE
WINDOW UNIT
13
SPLIT UNIT
14
SPLIT UNIT: INSTALLATION PROCEDURES

15
SPLIT UNIT
FAN COIL UNIT
CONDENSER UNIT
SPLIT UNIT SYSTEM-:

TYPE: Wall Mounted
BTUIR: (9,500 - 25,000)
Kw: (2.8 - 7.3)
MULTI SPLIT SYSTEM

SCHEMATIC VRV ARRANGEMENT
Fakulti Alam Bina
VIDEO PRESENTATION
INSTALLATIONS OF
OUTDOOR UNIT
PACKAGE UNIT
19
CENTRAL SYSTEM
COOLING TOWER (Menara
penyejuk)
SMM2 MEASUREMENT
RULES
AIR CONDITIONING
AND
VENTILATION SYSTEM
MEASUREMENT
RULES
SECTION Q
PLUMBING AND MECHANICAL
ENGINEERING INSTALLATIONS
MEASUREMENT RULES: SECTION Q

Q.1 Information
Q.2 Classification Of Work
Q.3 Location of works
PIPEWORKS
Q.7 Generally
Q.8 Pipe and Fittings
Q.9 Special Connection, etc
Q.10 Labour
Q.11 Sundries
Q.12 Pipework Support
Q.13 Connection
Q 14 Ducting and fittings
Q.16 Ductwork supports
Q. 18 Ducting and ducting fittings
EQUIPMENT AND ANCILLARIES
Q.19 Generally
BUILDERS WORK
Q.31 Generally
Q.32. Particularly
MEASUREMENT RULES
MEASUREMENT RULES
GENERALLY
Q.1 INFORMATION
AIR CONDITIONING SYSTEM AND INSTALLATION
Generally
Q.1.
Information
1 Particulars of the following shall be given :
a)
Regulation, etc.
b)
Kind and quality of material.
c)
Gauge, thickness or substance of material.
d)
Any tests, etc.
25
ITEM
DESCRIPTION
UNIT
QTY
RATE
AMOUNT
(RM)
AIR-COOLED MULTI SPLIT SYSTEM

OUTDOOR UNIT
a
CONDENSING UNIT
e
York' or other equal or approved air-cooled

condensing unit with a cooling capacity
48000 BTU/HR with type R22 refrigerant
complete with fans, motors and all
necessary refrigerant piping (m/s) and
connection and bolted to roof slab
No
12,742.00
No
16,259.00

No
16,259.00

No
16,259.00

No
17,670.00

TO COLLECTION:
-
MEASUREMENT RULES
Q.1.2 Assembling and jointing together the component parts of
composite units and providing any necessary connecting
flanges and jointing materials shall be deemed to be included
with the items concerned. Where composite units are supplied
by the Employer, particulars shall be given of the assembly
work involved.
Q.1.3 Patterns, moulds, templets and the like shall be deemed to be
included with the items.
MEASUREMENT RULES
Q.1.4
Priming and painting off-site and proprietary finishes or

surface treatment applied as part of the production process
shall be described stating whether applied before or after
fabrication or assembly.
Q.1.5
Except where otherwise stated the method of fixing and the

provision of nails, bolts, nuts, holes, screws, plugs, shot-fired
pins and the like shall be given in the description of the work.
MEASUREMENT RULES
Q.1.6
The nature of the background to which work is to be fixed shall be given in

the description. Any necessary drilling of the backgrounds shall be deemed
to be included. Backgrounds shall be classified as follows :
a)
Building-board which shall be deemed to include hardboard,

compressed cement sheet, plasterboard, fibreboard and similar
materials which do not grip woodscrews.
b) Timber which shall be deemed to include softwood, hardwood,
blockboard, plywood and similar materials which will grip wood-screws
when a lead-hole has been drilled.
c)
brickwork, concrete or stone work
d)
plain metal
e)
glass
ITEM
DESCRIPTION
UNIT
QTY
RATE
AMOUNT
(RM)
OUTDOOR UNIT(CONT'D)
a

No
York' or other equal and approved fan coil

unit a cooling capacity of 12,000 BTU/HR,
complete with electronic refrigerant
control valve, mode selector cooling, self
diagnosis remote controller and self
diagnosis circuit with malfunction code
display, and fixed to ceiling with approved
accessories
No

accessories
No

accessories
No
INDOOR UNIT
b
FAN COIL UNIT
TO COLLECTION:
-
MEASUREMENT RULES
Q.1.7. Temporary work shall be so described. Removing temporary
work and making good after shall be deemed to be included
with the item.
Q.1.8. Connecting to existing services shall be described
MEASUREMENT RULES
GENERALLY
Q.2. CLASSIFICATION OF WORK
Q.2.1 Work together with its metalwork, supports and the like (unless
associated with more than one installation) shall be classified as
follows and given under an appropriate heading :
t)
Air handling installation, identifying whether ventilation
supply, ventilation extract, ventilation with heating (air heated
centrally), ventilation with heating (air heated locally),air
conditioning (air heated centrally), air conditioning (air heated
locally), or foul air extract.
MEASUREMENT RULES
Q.3. LOCATION OF WORK
Location of works :
a. Internally
b. Externally
c. In plant rooms
MEASUREMENT RULES
MEASUREMENT RULES
PIPE WORKS
Q.7 GENERALLY
1.
Purpose-made pipes and purpose-made pipe fittings shall be
described.
2.
Pipes and pipe fittings which are wrapped, coated or lined by the
manufacturer shall be so described stating the type of treatment.
3. Pipework required to be temporarily fixed in position,

dismantled for chromium-plating or other special finishing and
subsequently refixed shall be so described.
ITEM
DESCRIPTION
UNIT
QTY
RATE
AMOUNT
(RM)
PIPEWORKS
Piping
a
SUPPLY AIR PIPE

RETURN AIR PIPE
DRAIN PIPE
Supply Air Pipe

18.80mm Galvanised steel tubing to
BS 1387 refrigerant pipe fixed to concrete
slab with and including mild steel clips
218
Return Air Pipe

37.60mm Galvanised steel tubing to
BS 1387 refrigerant pipe fixed to concrete
slab with and including mild steel clips
218
Drain Pipe
18.80 mm Diameter galvanised drain pipe
to Bs 1387 fixed to concrete slab with
and including mild steel clips.
47
Extra Over for 18.80 mm x 18.80 mm

Diameter Galvanised Iron bend including
jointing and fixing in supply air pipe
No
25

Diameter ditto in return air pipe
No
25

Diameter ditto in drain pipe
No
10
Extra Over for 18.80 mm x 18.80 mm x

18.80 mm Diameter Galvanised Iron tee
including jointing and fixing in supply air
pipe
No
11

37.60 mm Diameter Galvanised Iron bend
including jointing and fixing in return air
pipe
No
11

18.80 mm Diameter Galvanised Iron bend
including jointing and fixing in drain pipe
No
14
TO COLLECTION:
-
MEASUREMENT RULES

a)Shall be supplied and installed:
-all necessary interconnecting pipework between item of equipment
-all vents and exhausts
-all necessary pipe, valves, fittings, anchors, supports, brackets, insulation
etc
b) Type of piping
i) Refrigerant pipe
- up to and including 2 bore, pipes shall be seamless coppers to BS
659.above 2 bore pipes shall be galvanised steel heavy gauges to BS
1387
ii) Drain pipe
- drain pipes shall be seamless copper tubing for all size
galvanised steel.
diameter and
MEASUREMENT RULES

Q.8 PIPE AND FITTING
1.
Pipes (measured over all pipe fittings, short running
lengths and branches) shall be given in metres stating the
type and the normal size. (Q.8.1)
Purpose-made pipe shall be so described and given
separately. Curved pipes shall be so described stating the
mean radius.
Joints in the running length shall be given in the
description stating the method of jointing.
MEASUREMENT RULES
Q.8 PIPE AND FITTING
2. Flexible pipes and extensible pipes (measured as fully
extended) shall each be so described. (Q.8.3)
3. Pipes laid or fixed in ducts, trenches and chases or embedded
in in-situ concrete or screeds shall each be so described.
(Q.8.4)
MEASUREMENT RULES

Q.9. SPECIAL CONNECTIONS, ETC.
1.
Special connections and special joints in pipes shall each be
enumerated separately (except where given in the description of
another enumerated item) stating the nominal size and kind of
pipe concerned and the method of jointing. Classification shall be
as follows :
a)
b)
c)
Connections between pipes of differing materials and

differing grades of the same material.
Connections between pipes and appliances or
equipment.
Connections to existing pipes.
MEASUREMENT RULES

Q.10.
LABOURS
Labours on pipes (e.g. made bends, made springs, made

offsets, beaded ends, ornamental ends, etc.) shall be deemed
to be included with the pipes on which they occur.
MEASUREMENT RULES
Q.11
SUNDRIES
6.
Pipe-sleeves through walls, floors ceilings shall be enumerated

stating the type, lengths, the nominal size and kind of pipe
passing through and the type of packing required, and if to be
supplied for fixing by other trades, this shall be so described.
7.
Wall, floor or ceiling plates shall be grouped together as plates

and enumerated stating the type and size.
MEASUREMENT RULES
Q.12
PIPEWORK SUPPORTS
1.
Components or assemblies of components (e.g. clips, saddles,

pipe-hooks, holderbats, brackets, rollers, chairs and hangers or
black-plates and girder-lugs) used to fix supports for more than
one pipe shall be enumerated separately stating the type and
size of components.
Spring compensated components shall be so described stating
the loading and movement to be accommodated.
MEASUREMENT RULES
Q.19 GENERALLY
1.
Unless otherwise stated, equipment such as boiler,

generators, cylinder, pumps, cooling, air handling unit, fans,
refrigerator equipment etc in numbers ( Q.19.1)
Condenser Unit And Fan Coil, etc.
Measured in nos (Q.19.1)
2.
Packaged item shall be described in conjunction with a

manufacturers detailed specification (Q.19.2)
MEASUREMENT RULES
Q.19 GENERALLY
3.
Any limiting dimensions on the size shall be given. (Q.19.3)
4.
Electrical connection shall be given in accordance with

section R . (Q.19.4) Section R.
5.
Platework, fuel hoppers dan supporting steelwork accordance Section P.
MEASUREMENT RULES
ITEM
BILLS OF
QUANTITIES FOR:
DESCRIPTION
UNIT
QTY
RATE
AMOUNT
(RM)
INSULATION TO PIPEWORK
a
ELECTRICAL
WIRING
Supply Air Pipe

25 mm thick close cell thermal insulation
expanded rubber compound or approved
equivalent to 18.8 mm Diameter
galvanised steel tubing
218
Drain Pipe
12 mm thick Armaflex or flexible
expanded rubber compound insulation to
18.80 mm Diameter darin pipe
47
AIR CONDITIONING PANEL

c
3 Phase 240 Volt air-conditioning

electrical wiring installation to airconditioning system including proving 10
Nos switch, any items of control wiring
and the like provision of all necessary
copper cables, wiring material cocealed
conduits fitting
No
---------------------------------d
Upon completion allowed for the testing

the foregoing air-conditioning system,
make good and defect and leave the
whole fo the installation in perfect working
order to the satisfaction of the engineer
Item
BUILDER'S WORK
e
50 mm thick concrete Grade 15 as based

300 mm wide
m3
0.1
TO COLLECTION:
-
MEASUREMENT RULES
EQUIPMENT AND ANCILLLARIES
Q.20
Anti-vibration and sound insulation
Anti-vibration mountings for plant shall be enumerated stating the type

and the size. Anti-vibration material and sound-insulating material in
plant bases shall be given in square metres stating the nature of the
material and the thickness.
MEASUREMENT RULES
MEASUREMENT RULES
EQUIPMENT AND ANCILLLARIES
Q.21 Equipment supports

1.
2.
Equipment supports shall be enumerated and described.

Particulars of the method of fixing shall be given in the description
in accordance with clauses Q.1.5-6.
MEASUREMENT RULES
Q.22 JOINTING (PENYAMBUNGAN)
1.
Particulars of the method of jointing shall be given in the

description of the equipment.
MEASUREMENT RULES
Q.24 IDENTIFICATION PLATES
Plates,discs and labels for identification plants shall be
deemed to be included with the item concerned. (Q.24)
Charts giving the keys shall be enumerated
MEASUREMENT RULES
MEASUREMENT RULES
INSULATION
Q.25 GENERALLY
1. Particulars of the following shall be given: (Q.25.1)
Kind and quality of material

Thickness of material
Finish of material
Method of fixing
2. Includes smoothing the material and working around

supports.(Q.25.2)
MEASUREMENT RULES
Q.26 INSULATION TO PIPEWORK
1. Insulation to pipework meter stating types and size of the
pipe.
2. Working insulation around ancillaries shall be enumerated
separately in numbers extra over
3. Working insulation over flanges and pipe fitting shall be
deemed.
4. Insulation boxes shall be enumerated separately in
numbers stating types of material and infill.
ITEM
BILLS OF QUANTITIES
FOR:
INSULATION
DESCRIPTION
UNIT
QTY
RATE
AMOUNT
(RM)
a
Supply Air Pipe

218
Drain Pipe
47

c

conduits fitting
No
---------------------------------d

Item
BUILDER'S WORK
e

300 mm wide
m3
0.1
TO COLLECTION:
-
MEASUREMENT RULES
a)REFRIGERANT PIPE INSULATION
-shall be insulated with two layer of 25 mm
thick close cell thermal insulation
equivalent.
b) RETURN REFRIGERENT PIPE
INSULATION
-shall be insulated with 12 mm thick
Armaflex or flexible expanded rubber
compound
c) DRAIN PIPE
- Shall be 15mm diameter PVC
condensate drain pipe discharge to nearest
drain
MEASUREMENT RULES
Refrigerant pipe
for return air
Drain pipe
Refrigerant pipe for supply air
Filter dryer
Filter dryer
MEASUREMENT RULES
a) BENDS
-in general, all bends used shall have radius of not less then
5 times the diameter.
b) TEES
steel piping
-tees in pipes 2 and above shall be slipped on or other
approved levelled end. In pipes under 2 1/2 diameter, tees
may be welded.
MEASUREMENT RULES
Q.27 INSULATION TO DUCTWORK
1.
2.
Insulation to ductwork meter stating types and size of the ducting.

Working insulation around ducting fittings, special fittings and
ancillaries in numbers extra over
MEASUREMENT RULES
Q.28 INSULATION TO EQUIPMENT
1. Insulation to equipment enumerated stating overall size
of the unit. Particular shall be given of any protection to the
insulation.
2. Providing detachable mattresses and working insulation
around special fittings and ancillaries shall be deemed.
61
MEASUREMENT RULES
Q.29 SUNDRY INSULATION
1. Loose insulation in trench, ducts, tank casings and like - shall
be given separately in cubic metres stating nature of materials.
2. Cellular concrete insulation in trench and ducts (grouped

together) - shall be given in cubic metres stating mix of the
concrete.
3. Special protection or finish at opening through wall, valve
chambers and the like shall each be described enumerated.
MEASUREMENT RULES
Q.30 SUNDRIES
1. Testing each installation shall be given as an ITEM.
stating any required qualifications, no of stage tests in
addition to the final, purpose, instruments and appliances
required, special insurances etc.
MEASUREMENT RULES
ITEM
BILLS OF
QUANTITIES FOR:
TESTING
DESCRIPTION
UNIT
QTY
RATE
AMOUNT
(RM)
a
Supply Air Pipe

218
Drain Pipe
47
No

c

conduits fitting
----------------------------------

Item
BUILDER'S WORK
e

300 mm wide
m3
0.1
TO COLLECTION:
-
MEASUREMENT RULES
MEASUREMENT RULES
BUILDERS WORK
Q.31 GENERALLY
1.
Unless otherwise stated, all items of builders shall be given
in accordance with the appropriate section.
2.
Builders works in connection with plumbing and mechanical

engineering installations shall be grouped together under an
appropriate heading.
MEASUREMENT RULES
BUILDERS WORK
Q.32 PARTICULARLY
1.
Excavation works.
2.
Inspection chamber-V.6.
3.
Bedding and pointing equipments or unit of equipment.
4.
Cutting away for and making goods after the plumbing and
mechanical installations.
5.
Etc
ITEM
BILLS OF
QUANTITIES FOR:
BUILDERS WORK
DESCRIPTION
UNIT
QTY
RATE
AMOUNT
(RM)
a
Supply Air Pipe

218
Drain Pipe
47

c

conduits fitting
No
---------------------------------d

Item
BUILDER'S WORK
e

300 mm wide
m3
0.1
TO COLLECTION:
-
TAKING OFF LIST
Project 1
TAKING OFF LIST
1) Preambles ( Note )
2) Equipment
Fan Coil Unit
- Wall Mounted Split Unit
- 10,000 BTUH
- 12,000 BTUH
- 20,000 BTUH
- 25,000 BTUH
- Ceiling Cassette Split Unit
- 20,000 BTUH
Condenser Unit
- Multi Split Condenser
- 30,000 BTUH
- 40,000 BTUH
- 35,000 BTUH
- 45,000 BT
- NO.
- NO.
Project 1
TAKING OFF LIST
-
3)
4)
5)
6)
7)
8)
9)
Split Condenser
- 10,000 BTUH
- 12,000 BTUH
- 20,000 BTUH
- 25,000 BTUH
Hanger
Pipework
- Refrigerant pipe
- Condensate pipe
Insulation of Pipework
Electrical Wiring
Builders Work
Maintenance
Testing
- NO
- M
- M
- ITEM
- ITEM
- ITEM
- ITEM
QUERY LIST

NO
QUERY
REMARK
Brand of packaged unit not stated
- York brand Model ACC 435
Type of refrigerant
- Refrigerant R-22
Thickness and type of insulationpipe
- 50 mm Thick fibreglass
Size of refrigerant pipe
- 50 mm Diameter
Fakulti Alam Bina
AIR CONDITIONING
INSTALLATIONS SPLIT UNIT

UNIT
AIR COND
SCHEDULE
INDOOR: FCU
SCHEMATIC VIEW
THANK YOU
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MECHANICAL & ELECTRICAL WORKS

Sr. Dr. Sarajul Fikri Mohamed

MAIN COURSE COMPONENTS

Cold Water Installations

Air Conditioning Installations

Fire Fighting System

2009 Sarajul Fikri Mohamed

AIR CONDITIONING SYSTEM

UNIT KEMAS SIAP

UNIT KEMAS SIAP

UNIT KEMAS SIAP

FAN COIL UNIT

Although horse power is commonly used to indicate the capacity of an

One BTU/HR is the quantity of heat required to raise the temperature of

The conversion from horse power to BTU/HR are as follows:

Fakulti Alam Bina

OUT DOOR : CONDENSOR

INDOOR: FAN COIL UNIT

SUPPLY AIR PIPE

OUT DOOR : CONDENSOR

SPLIT UNIT: INSTALLATION PROCEDURES

SPLIT UNIT SYSTEM-:

MULTI SPLIT SYSTEM

Fakulti Alam Bina

2009 Sarajul Fikri Mohamed

MEASUREMENT RULES: SECTION Q

AIR CONDITIONING INSTALLATIONS

AIR-COOLED MULTI SPLIT SYSTEM

York' or other equal or approved air-cooled

York' or other equal or approved air-cooled

York' or other equal or approved air-cooled

York' or other equal or approved air-cooled

York' or other equal or approved air-cooled

Priming and painting off-site and proprietary finishes or

Except where otherwise stated the method of fixing and the

The nature of the background to which work is to be fixed shall be given in

Building-board which shall be deemed to include hardboard,

brickwork, concrete or stone work

York' or other equal or approved air-cooled

York' or other equal and approved fan coil

York' or other equal and approved fan coil

York' or other equal and approved fan coil

FAN COIL UNIT

AIR CONDITIONING INSTALLATIONS

3. Pipework required to be temporarily fixed in position,

SUPPLY AIR PIPE

Supply Air Pipe

Return Air Pipe

Extra Over for 18.80 mm x 18.80 mm

Extra Over for 37.60 mm x 37.60 mm

Extra Over for 18.80 mm x 18.80 mm

Extra Over for 18.80 mm x 18.80 mm x

Extra Over for 37.60 mm x 37.60 mm x

Extra Over for 18.80 mm x 18.80 mm x

AIR CONDITIONING INSTALLATIONS

AIR CONDITIONING INSTALLATIONS

AIR CONDITIONING INSTALLATIONS

Connections between pipes of differing materials and

AIR CONDITIONING INSTALLATIONS

Labours on pipes (e.g. made bends, made springs, made