Bop RFQ Cog Flare

ENGINEERING & PROJECTS
TECHNICAL SPECIFICATION
FOR
BOP SUPPLY AND ERECTION OF COKE OVEN GAS FLARE
SYSTEM
Document No: ENG-C/0351-CO12-U-TES-002, REV.: 0
Approvals
Revision
Date
19-10-2015
Description
Issued
Prepared
by
Checked
by
Approved
by
SKH
AG
SBS
TECHNICAL SPECIFICATION FOR BOP

SUPPLY AND ERECTION OF COKE
OVEN GAS FLAREING SYSTEM
DOCUMENT NO.
REV
ENG-C/0351-CO12-U-TES-002
19-10-2015
Page 2 of 51
CONTENTS
PAGES
Section-I
Section-II
Section-III
Section-IV
..
..
..
..
GENERAL
PROCESS & MECHANICAL
ELECTRICS AND AUTOMATION
INSPECTION, TESTING AND PG TEST
3
21
27
41
ANNEXURES
Annexure-1 - Approved Supplier List
Annexure-2 - Tata Steel TPM Standard
Annexure-3 - Positive Isolation Procedure
Annexure-4 - Project Safety Risk Management
Annexure-5 - Pre Start-up Safety Review
Annexure 6A BOQ and Price Schedule for design, engineering and supply
Annexure 6B Price Schedule for supervision of erection, testing and
commissioning
Annexure 6C BOQ and Price Schedule for spares
DRAWINGS
Drawing No.
Title
ENG0351-CO12-U-LAY-001
GA AND SECTION OF CO GAS FLARING

SYSTEM.

DOCUMENT NO.
REV
19-10-2015
Page 3 of 51
SECTION-1
TECHNICAL SPECIFICATION
FOR
BOP SUPPLY AND ERECTION OF COKE OVEN GAS FLARE SYSTEM
1.0
GENERAL
1.1
The Tata Steel Ltd (TATA STEEL), Jamshedpur intends to set up a

new Coke Oven Gas (COG) flaring system near new Coke Oven
Gasholder area, having adequate capacity.
1.2
The flaring system comprising of a flare stack will be connected to

the existing DN1500 mm COG pipework between CO Gasholder and
suction side of the COG Boosters.
2.0
INTENT OF SPECIFICATION
2.1
This specification covers the scope of supply, assembly, testing,

packing, structural work, start-up, commissioning and performance
guarantee test of Balance of Plant packages of COG Flaring system
as per attached lists (Annex-1, 2, 3, 4) and erection of entire COG
flaring system (BOP and Main COG Flaring system) at Tata Steel
Limited, Jamshedpur including auxiliary system, electrical
equipment, cabling and deep bore earthing, interconnecting piping,
miscellaneous structures, etc. This specification forms part of the
tender documents and shall be read in conjunction with the other
documents such as Invitation to Tender, General Conditions of
Contract and General Specifications.
3.0
COMPLETENESS AND RESPONSIBILITY OF TENDER
3.1
All items of various equipment shall be complete in all respect and

any items not covered in this specification but essential for proper
installation, operation and maintenance shall be included by the
tenderer in his offer and the reasons for such inclusion shall be
clearly stated.
3.2
The tenderer shall study the specification and satisfy himself

thoroughly, regarding the workability of the equipment and shall
take full responsibility for the guaranteed operation of the

DOCUMENT NO.
REV
19-10-2015
Page 4 of 51
equipment as regards output, performance and smooth reliable

working
3.3
3.4
If the tenderer feels that for any items specified hereafter, he is in a

position to submit a more suitable offer, he shall indicate them
specifically and submit an alternative proposal on the basis of the
specification he considers suitable and capable of meeting the duty
requirements.
Wherever necessary the Tenderer shall provide handling facilities
with required capacity for maintenance purpose of the equipment
supplied by them.
3.5
The Tenderer shall design his equipment on the basis of given

specification, unless it is likely to impose some restrictions on
operation and/or equipment capability.
4.0
EQUIPMENT
Specification and other particulars regarding installation , testing
and supply of BOP of CO Gas Flaring System shall be as stipulated
in Section-II.
5.0
SCOPE OF WORK
5.1
Supply of plant and equipment
5.1.1
All equipment complete with all accessories as per attached list

(Annex-1, 2, 3,4) and below mentioned equipment for smooth and
trouble free operation of the BOP of Flaring System. The same shall
at least cover, but not limited to the following:
a) Pipe, valves, fittings etc up to the battery limit as per attached
list.
b) Fire hydrant pipe, valve, hydrant valves, hoses, hose box etc
required for hydrant base firefighting system and one no
portable fire extinguisher for ECR room.
c) Drinking water pipe, valve, and fittings from battery limit to
consumption point.
d) Service water pipe, valve, and fittings from battery limit to
consumption point.

DOCUMENT NO.
REV
19-10-2015
Page 5 of 51
e) 1.5 T window AC for ECR building.

f) All Electric, illumination as mentioned in electrical chapter.
g) Supply, fabrication and erection of structural items for pipe
work, valve platform etc up to the battery limit.
h) Radiation / Heat shield in Junction House of coke conveyor.
i) Special tools and tackles.
j) Any other items not mentioned here but required for successful
installation and commissioning of BOP packages shall be
included into the vendor scope of supply as unit rate basis.
5.1.2
Electrics
This shall include supply, installation, testing and commissioning
of all electrical equipment, power distribution, motor control and
lighting distribution boards/panels, cables including cabling
accessories, earthing and lightning protection, lighting system etc.
up to battery limit and installation of all electrical equipment with
in battery limit. For details refer section III. Item list are attached in
separate folder.
5.1.3
Instruments
Installation,
testing
and
commissioning
of
all
necessary
instruments and associated cables including cabling accessories,
control equipment etc of entire project and must be complete in all
respect. For details refer section III. Item list are attached in
separate folder.
5.1.3.1
The entire COG flaring system shall be tested, erected and

commissioned under the supervision of flare stack supplier to the
satisfaction of the Purchaser. The tenderer shall supply all erection
and testing hardware as may be necessary for proper installation
and functioning of the system.
5.1.3.2
All necessary instruments and accessories for various site tests.

DOCUMENT NO.
REV
19-10-2015
Page 6 of 51
5.1.4
Any other item, although not specifically mentioned here, but

necessary for smooth and trouble-free operation up to battery limit
of the flare stack system, shall be deemed to be included in the
scope of this specification and shall be supplied without any
additional cost to the Purchaser.
5.1.5
Special embedment & inserts, anchorage etc.
5.1.6
Spares
The tenderer shall submit with his offer quotation for various
spares in accordance with the relevant clauses of the General
Conditions of Contract (GCC) included with this tender enquiry. The
scope of supply shall include the following:
5.1.7
Commissioning spares: Tenderer shall provide all spares

required for commissioning of the equipment as per terms of
General Conditions of Contract (GCC) included with this
tender enquiry. The tenderer to enclose a list of
commissioning spares in the offer.
Maintenance spare parts for two years normal working:

Tenderer shall indicate maintenance spare parts for two years
normal working of the plant as per terms of General
Conditions of Contract (GCC) included with this tender
enquiry.
Operational Change Parts

The scope of supply will include operational change parts like knife
etc. which tenderer shall feel appropriate for smooth operation of
the line. Tenderer shall submit a list of operational change parts
included in the scope of supply in their offer.
5.1.8
Tools & Tackles

The tenderer shall include in his offer the special tools and tackles
required for normal operation and maintenance as per relevant
clauses of General Conditions of Contract (GCC) included with this
tender enquiry.
5.2
Testing and Inspection

DOCUMENT NO.
REV
19-10-2015
Page 7 of 51
Testing and inspection at manufacturers works and Acceptance

Tests of the BOP packages of CO Gas Flaring System shall be
carried out as per the details given in Section-IV.
5.2.1
All necessary tests shall be carried out by the successful tenderer

to demonstrate whether the materials and equipment offered
conform to the relevant standards and specifications. The tenderer
shall include and provide for in his offer all facilities which shall
enable inspection by the Purchaser or his authorized representative
in accordance with the relevant clauses of the General Conditions of
Contract for Supply of Plant, Machinery and Equipment.
5.2.2
The tenderer shall furnish in the quotation a complete list of the

tests proposed to be conducted in the factory to demonstrate during
commissioning. These shall include carrying out the requisite tests
at site and procurement of statutory test certificate. The Purchaser
may ask for special tests to be carried out for any item.
5.2.3
The equipment shall be shop assembled for checking the accuracy

of parts and alignment, except where assembling is to be done at
site. If disassembly is required for shipment/transport, parts shall
be adequately marked where necessary with permanent match
markings to facilitate reassembly at site.
5.2.4
The certificates for bought-out items shall be supplied before

inspection, to the Purchaser or his authorized representative. These
test certificates shall indicate actual test results in relevant unit
obtained in such tests.
5.3
Erection and commissioning
5.3.1
The successful tenderer is required to carry out the erection and

commissioning of the entire COG flaring system including BOP
packages at site. The successful tenderer shall, therefore, be
responsible for satisfactory erection, testing and commissioning of
all equipment. Erection shall be carried out as per conditions
specified in the Invitation to Tender and General Conditions of
Contract for Supply of Plant, Machinery and Equipment. Tenderer to
follow thoroughly TISCO-GS-P-02 for erection of all equipment,
piping, valves, cables, instruments etc. The same shall at least
cover, but not limited to the following::
Unloading of materials from rail and other means of transport

carriages.

5.3.2
DOCUMENT NO.
REV
19-10-2015
Page 8 of 51
Transportation/shifting of unloaded material to storage area.

Technical assistance for stacking and storing of materials at
site.
Checking of all materials with consignment note, reporting for
missing or damaged items, repairing damages and cleaning
before erection.
Maintaining proper record of the materials and place of
storage for quick identification as and when required.
Issue of materials from storages and maintaining detailed
account of the same as required.
Transportation/shifting of material from storages to erection
site.
Final adjustment of foundation levels by chipping and
dressing, checking location, elevation etc, of anchor bolts and
grouting of anchor bolts and base plates.
Construction of site offi ces and covered storages as required.
Cleaning up of site during and after erection.
Pre-assembly at site after proper checking/overhauling, as
required.
Erection and subsequent cleaning/flushing as required, pre
commissioning checking to ensure correctness of erection.
Testing and commissioning services as required.
Watch and ward to ensure security and safety of materials
under the contractor's custody.
DETAILED SCOPE OF ERECTION, TESTING AND COMMISSIONING
General:
The scope of work shall include all activities at site including
placing of equipment on foundation, levelling and alignment,
grouting of foundation, other miscellaneous minor civil work such
as dressing/chipping of foundation surfaces as required, scraping,
drilling,
reaming,
honing,
edge
preparation
assembly
&
preassembly, inspection & testing by inspecting authority wherever
required, refractories and insulation work, minor rectification,
welding, cutting, site adjustments and all other incidental activities.
The contractor shall furnish all labour (supervisory, skilled,
unskilled and administrative) all consumable materials, transport
vehicles, mobile cranes, hydraulic jack, required erection tools &
tackles & equipment, precision levels including micro levels, dial
and other gauges, surface plates, straight edges, testing equipment,
special tools like vacuum cleaners, blowers, radiography and stress

DOCUMENT NO.
REV
19-10-2015
Page 9 of 51
relieving equipment, pumps and other equipment necessary for

hydro testing, compressed air testing and all other necessary
implements in suffi cient numbers as may be required for timely and
effi cient execution of the contract. The materials supplied shall be
of the best quality, the specification and quality of which have to be
approved by Engineer. Tenderer to follow thoroughly TISCO-GS-P-02
for erection of all equipment, piping, valves, cables, instruments
etc.
Supervision during erection:
The Contractor shall be required to provide, at a proper time, the
necessary supervisory engineers, supervisors and other supervisory
personnel duly qualified and in suffi cient number for transportation
, erection, pre-commissioning and post commissioning check-up,
start-up, testing and trial operation of plants and equipment.
The Contractor shall keep a competent representative who will be
Resident Engineer and shall remain as 'In-Charge' of contractor's
work site and also remain answerable to the Purchaser for all
activities of the contractor at site. Before his placement at site, the
contractor shall submit his bio-data to the Purchaser for his
approval.
The Resident Engineer shall supervise the work of all men of the
contractor working at site. He shall work in complete harmony and
cooperation with Purchaser's engineers and manufacturer's
engineers working at site. All statutory rules and labour laws
prevailing in the area must be observed by the Contractor. All safety
measures against occurrence of accidents must be taken effectively.
Resident Engineer shall not be withdrawn without written
permission of the Purchaser. If any of the Contractor's personnel is
found unsuitable for the job, the contractor shall remove him
forthwith and a suitable replacement shall be posted at site within
a reasonable time. No compensation for withdrawal of unsuitable or
unqualified person(s) from site or for posting suitable person(s) to
site at any stage of the project shall be allowed by the Purchaser.
Sequence of Erection Work:
All packing cases and packages shall be opened in the presence of
the Engineer or his authorized representative. Timber packing cases
shall be carefully opened to avoid damage to materials or timber.
Nails and packing strips should be pulled out with suitable
appliances and kept separately in a container and not thrown away
at random. All timber of packing cases shall have to be sorted out
and stored properly at a suitable place, as directed by the Engineer.

DOCUMENT NO.
REV
19-10-2015
Page 10 of 51
From time to time packing materials, timber, nails and strips shall
be delivered back to the Purchaser or otherwise disposed of, as
directed by the Engineer.
The Timber reclaimed from the packing cases or any other material
shall not be used by the contractor for rendering facility in the
erection work or any other job, without prior permission of the
Purchaser. All timber and packing materials shall remain the
property of the Purchaser.
Each material after stripping from boxes or received loose, shall be
carefully inspected, checked with shipping list and identified with
erection drawing, if necessary. Any short supply and/or damaged
part shall be reported forthwith to the Purchaser in writing. The
contractor shall be completely responsible to make all necessary
arrangements , application and follow procedure to process claim on
underwriters, obtain replacement repair/rectify and modify, as
required on all such damaged/defective/ lost equipment and
material at no extra cost to the Purchaser in order to execute the
work in satisfaction to the Purchaser/Engineer within the stipulated
contract time.
Once the materials are inspected, the same shall be preserved
properly and adequately protected from theft and deterioration or
damage by rain, storm, and dust, water, tampering by casual
visitors or workers. The contractor shall prepare and maintain
stores, ledgers and bin cards for all materials in his custody.
Carrying out all repairs to damages that might have occurred
during transit and in subsequent storage and modifications and
rectification work and replacement of all lost parts, are under the
Contractor's Scope.
Erection:
Erection shall be carried out in the manner and in sequence as may
be directed by respective equipment manufacturer's supervisory
engineers and the Purchaser's engineer.
As erection proceeds, each assembled part before being boxed up
with a view to erecting it finally, shall be inspected and approved by
the concerned supervisor. Should any defect be found out during
such inspection, the contractor shall make it good as per directives
from purchaser's engineer.
All necessary radiography will be included in the scope of work of
the contractor. Contractor shall furnish all instruments, isotopes,
films, etc. for conducting radiography and equip himself fully.
Necessary operators of all testing equipment shall be provided by
the Contractor.
Dark-room facilities with air-conditioners for storing and processing

DOCUMENT NO.
REV
19-10-2015
Page 11 of 51
radiography films and equipment, as necessary, shall have to be

arranged by the Contractor.
The equipment shall be placed on respective foundation or support,
levelled and aligned with precision measuring instruments, checked
for proper clearance between moving and stationary parts wherever
applicable and grouted on the foundation.
All fabrication and engineering work incidental to erection, like
Scaffoldings, structural framings for pre-assembly, transport and
erection etc. shall have to be done by the Contractor at his own
cost. The structural steel required for such work shall be arranged
by the contractor. Also, any fabrication work like cutting, grinding,
welding, straightening, filling, reaming, drilling, threading, fitting
up, etc., which in the opinion of the Engineer are incidental to the
erection at site, shall have to be done by the Contractor. Any defect
in the fabrication shall have to be rectified by the contractor at his
own cost.
All piping work shall be done as per Vendor's certified drawings. For
details refer specifications.
Welding shall not be carried out on wet surfaces and shall be
protected from high winds.
All pressure vessels should be directly placed on the foundation in
fully fabricated form.
Particular attention shall be given towards removal of tackles and
other forms of distortion.
Holes in plate work to assist in erection should be avoided. Lugs
required for erection shall be removed and projections of weld shall
be chipped and ground flush.
All equipment shall be safeguarded from wind or other external
causes by providing suitable steel cables/guys until completion of
erection.
Welding sequence shall be adopted in such a way so as to minimize
distortion due to weld shrinkage and shall be got approved from the
owner's engineer prior to commencement of work.
All materials such as welding electrodes, gaskets, bolts, nuts, etc.
shall be of reputed make and conforming to relevant Indian
standards. Prior approval of Engineer will have to be obtained before
commencement of work. Manufacturer's test certificates shall have
to be provided when called for.
Safety regulations:
Tenderer is to follow Tata Steel safety norms strictly. For details
refer anexture-4.
Cleaning:

DOCUMENT NO.
REV
19-10-2015
Page 12 of 51
The Contractor shall observe strict cleanliness during execution of

the work and shall be in possession of vacuum cleaner for cleaning
the internals of machinery under installation. They shall check that
all the finished surfaces are greased and covered and all pipes and
duct ends are covered with plastic or suitable type of cap during
storage.
The Contractor shall clean inside the internal surfaces of all piping
before erection by wire brushing and air lowing. In case of small
diameter piping for cooling and lubrication, cleaning will have to be
done by pickling if so required. The inside of all equipment shall be
thoroughly cleaned before they are installed.
Before boxing up, the Contractor shall examine carefully to ensure
that no foreign materials, such as welding rod ends, metal chips,
rope, working tools or other materials are left inside the equipment,
piping, and duct.
Pre-commissioning and testing:
After alignment of all equipment, alignment tests shall be carried
out by the Contractor to check level, clearance, eccentricity, etc. All
measurements will be witnessed and acceptance will be certified by
the engineer.
Hydro testing shall be conducted for all pressure parts after
installation
at required pressure. All necessary blanking
arrangement necessary for such hydro testing shall be furnished by
the Contractor. All necessary test pumps, temporary piping, etc.
shall be supplied by the Contractor.
After the hydrostatic tests, the contractor shall carry out thorough
flushing of all lines to ensure removal of foreign materials like
welding rods, metal chips, etc. to the satisfaction of the engineer.
After the flushing of the lines, all the water shall be drained and the
cleaned piping surfaces shall be dried by blowing air or by any other
approved method.
Modification/rectifications
as
felt
necessary
by
the
Engineer/Inspector shall be carried out at no extra cost to meet the
guarantee and other technical particulars.
Start-up & Trial Runs:
Following the satisfactory completion of inspection, testing and
cleaning of a unit, the plant will be placed in trial run under the
super vision of main COG Flare pkg vendor. During this period, all
adjustments and repairs, as required, shall be made by the
Contractor. The plant may be shutdown, if necessary, to carry

DOCUMENT NO.
REV
19-10-2015
Page 13 of 51
out such adjustments and repairs. On completion of satisfactory

trial operation, the plant will be placed under initial operation.
5.4
Overall Responsibility Matrix

The overall responsibility matrix between TATA STEEL and tenderer is
indicated in Table - 1 below:
Table - 1
Sr.
No.
1.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0
9.0
10.0
11.0
12.0
13.0
Item
Manufacture and supply of pipe, fittings,
valves including structures, electrics etc up to
the battery limit.
Internal Quality Assurance
Inspection at Manufacturers works
Structural work and supply for piping, cable
tray etc.
Civil work and supply of materials.
Main Pkg Equipment Foundation bolt, anchor
box, embedded parts, fasteners etc.
Connection of all utilities from TOP to flare
Stack.
Interfacing between flare stack to existing
systems of Electrics and Instrumentation.
Entire COG flare system erection.
Trial run and commissioning.
Demonstration of PG Test
Supply of all types of spares, operational
change parts, special tool & tackles, Painting
etc for BOP package.
Overall project management and monitoring
Purchaser
Successful
Tenderer

DOCUMENT NO.
REV
19-10-2015
Page 14 of 51
Note: Purchaser reserves the right to modify the above scope of work at a later date
as per the requirement with prior intimation to the tenderers.
5.5
BATTERY LIMIT (TAKE OVER POINT)

The tentative battery limit for services is shown in the attached
drawing.
6.0
SOURCE OF SUPPLY
6.1.1
In case the offer includes item not manufactured by the tenderer,

the same shall be clearly indicated in his offer along with the name
of manufacturer of the respective items. It shall be the
responsibility of the successful tenderer to coordinate with the subsuppliers and execute the contract within the agreed time scheme.
6.1.2
Where found necessary, the Purchaser reserves the right of

selecting the manufacturer of the items covered under the
specification.
6.1.3
A list of preferred makes is enclosed in the specification (Annex-1A

& 1B).
7.0
STANDARDS
7.1
In general, the components shall conform to the relevant standards

published by the Bureau of Indian Standards, the Interplant
Standards for Steel Industry (IPSS) developed by the Steel Authority
of India and Bureau of Indian Standards Oil Industry Safety
Directorate (OI&SD) wherever available, so that specific aspects
under Indian conditions are taken care of. Wherever suitable Indian
Standards are not available, other International Standards such as
ASTM and DIN may be adopted with prior approval Section-VI.
7.2
Wherever Indian standards do not exist, the components of all

equipment shall be designed, assembled and tested in accordance
with the latest standards of the Standards institution, Institution of
Electrical and Electronics Engineers, USA (IEEE), National
Electrical
and
Manufacturers
Association,
USA
(NEMA),
International Electro-technical Commission (IEC) or National
Standards Institution of the country where they are manufactured.

DOCUMENT NO.
REV
19-10-2015
Page 15 of 51
7.3
All equipment, pipe, fittings valves, accessories, cables electrics etc,

covered in the specification shall be designed, manufactured, tested,
erected and commissioned as per latest publication of BIS, IEC, and
any other recognized International Standard.
7.4
All equipment, pipe, fittings valves, accessories, cables instruments

etc, shall comply with the latest regulations and the stipulation of
Inspectorate of Factories and other applicable statutory bodies of
the Government of India and the Government of Jharkhand,
wherever applicable. All costs on this account shall be borne by the
successful tenderer.
All electrical equipment and installation shall comply with Indian
Electricity Rules 1956 with amendments.
7.5
The equipment, pipe, fittings, valves, electrics, cables etc. supplier

shall provide all assistance to obtain necessary approval from
appropriate statutory authorities for the installation and shall
undertake modifications as required by the statutory authorities
without any implication to the TATA STEEL. Wherever required by
regulations, the successful tenderer shall have to obtain necessary
approvals from statutory authorities and other concerned agencies
and any changes required by the said authorities shall be to the
account of successful tenderer. Tenderer to also refer the General
Conditions of Contract (GCC) enclosed with this tender enquiry for
statutory enactment governing the law.
7.6
In cases where the offer deviates from the specified standards, the
tenderer shall indicate clearly in his offer the standards proposed to
be adopted by him along with details thereof and the reasons for the
deviation.
7.7
All
work
shall
Specifications/Design
document :
Specification No.
conform
to
Basis which
the
form
following
General
part of the tender
Description
A. PROCESS/ UTILITY
TISCO/GS-P-02
Erection of equipment
ENG-C/0351Design Basis of Pipe work
CO12-U-DBR-001
TISCO/GS-P-01
Painting
B. ELECTRICAL
TISCO/GS-E-03
TISCO/GS-E-04
415 V load centre sub-stations

Power & lighting distribution board, (PDBs,

DOCUMENT NO.
REV
19-10-2015
Page 16 of 51
Specification No.
7.8
Description
LDB) & misc. electrical equipment.
TISCO/GS-E-05
AC motors and controls
TISCO/GS-E-07
UPS system
TISCO/GS-E-08
Lighting, fittings and accessories
TISCO/GS-E-09
Installation, testing and commissioning of
electrical equipment
TISCO/GS-E-10
Selection of electrical equipment, cables and
earthing materials
TISCO/GS-E-11
Power, control and special cables
C. INSTRUMENTATION, AUTOMATION
TISCO/GS-I-01
Instrumentation & control system
TISCO/GS-A-01
Process automation (level-2) system
D. INSPECTION
TSBCRM/GS-INSInspection & testing requirement of plant &
01
equipment at manufacturers premises
Tenderer to follow TATA STEELs TPM (Total productivity
Maintenance) standard as given in Annexure-2.
8.0
WORK BY OTHERS
8.1
Work by others shall include main flare stack package with in

battery limit and all instruments for entire project :
9.0
LIST OF EXCLUSIONS/ DEVIATIONS

The tenderer shall indicate separate list (as per the format in Table
2 given below) of exclusion from their scope of work and also
indicate specifically list of deviation, if any, from the tender
specification.
Engineering Scope
Table 2
Supply Scope
Erection &
Commissioning Scope
REV
Page 17 of 51
Erection Work
Foreign
19-10-2015
Local
Scope
DE
BE
BD
DOCUMENT NO.
Erection andSupervision of
BD = Basic Data
BE = Basic Engg.
Weight, approx. (T)
Qty
Designation/Equipment
Item No.

P = Purchaser DE = Detail Engg

FS/IP = Foreign Supplier/ Indian Partner IS = Indian Supplier
10.0
PROJECT IMPLEMENTATION SCHEDULE
10.1
The Tenderer shall submit an overall implementation schedule in

form of a bar chart for the project indicating the time required to
complete major activities as follows:
Structural work and supply of materials.

Manufacture, assembly, inspecting and testing of pipe fittings,
valves, electrics, instruments etc.
Supply of pipe fittings, valves at site.
Supply of electrics and instruments at site.
Erection of entire plant, shut down period and commissioning
10.2
It is envisaged that the total project implementation period will be

Best total project implementation period.
10.3
The schedule submitted shall also include the works to be done by

Others.
10.4
The project implementation schedule shall clearly highlight the

schedule of required availability for power, utilities, water, crane,
civil font etc.
11.0
OTHER REQUIREMENTS
11.1
Accessibility and Interchangeability

All working parts, as far as possible, are to be arranged for
convenience of operation, inspection, lubrication and ease of
replacement with minimum downtime.
11.2
Quality and Workmanship

DOCUMENT NO.
REV
19-10-2015
Page 18 of 51
Workmanship and materials shall be first class quality suitable for

the purpose intended and in accordance with the highest standards
and practices for equipment of the class covered by the
specification.
11.3
Safety and positive isolation
a) All equipment shall be complete with approved safety devices &

positive isolation devices for all energy sources and with
provision for safe access of personnel to and around equipment
for operation and maintenance functions during operation and
during planned & un-planned down time of the facility.
b) The supplier shall incorporate in design all the necessary

equipment that may be required for positive isolation of the
energy sources (electrical, hydraulic, lubrication, pneumatic,
mechanical etc.) of the machine before doing maintenance/
operation jobs on the machine. The equipment shall satisfy the
needs related to comply with the positive isolation concept as
stated in Annexure-3. These items shall include not only those
usually furnished with elements of machinery, but also the
additional covers, guards, handrails, etc. which are necessary for
safe operation of the plant. Tenderer shall fill the PSI and PHA
documents in the format given in Annexure-4. Tenderer shall
also to go through the clauses indicated under Pre Start up
Safety Review (PSSR) given in Annexure-5.
11.4
Painting.
All piping, valves etc shall be given final coat of paint and all the
structural items shall be given prime coat of paint before despatch
to site. All items of equipment and materials shall be thoroughly
cleaned and painted in accordance with General Specification for
painting (TISCO/GS/-P-01). The equipment supplied at site with
damaged painting is to be touch up painted at site by the successful
tenderer as per the painting standard.
11.5
Noise Abatement
Suitable noise abatement devices shall be provided to restrict the
noise levels in working areas as per the recommendations of
International Electro-technical Commission, IEC 179. The methods
of evaluating noise levels shall be as per the International

DOCUMENT NO.
REV
19-10-2015
Page 19 of 51
Standards Organization (ISO) such as R532 and R1760. For

assessing annoyance of noise, the noise rating curves as per ISO:
R1996 shall be used. For airborne noise emitted by rotating
electrical machinery, ISO 1680, Part-I may be followed.
12.0
TECHNICAL CAPABILITY OF THE TENDERER

The tenderer shall submit a statement of similar items supplied and
installed at least 6 references by him during the last ten (10) years.
Tenderer need to provide the various performance parameters in reference
plants along with the contact details.
12.1
The tenderer shall satisfy the Purchaser that he possesses the

necessary technical experience and has at his disposal suitable
facilities and staff to ensure quality and timely completion of work.
The tenderer shall furnish necessary particulars in this connection
with the tender.
13.0
INFORMATION TO BE FURNISHED WITH THE OFFER

The tenderer shall furnish in his offer the information called for in
the various parts/sections of the tender documents without which
the offer is liable to be rejected. The information furnished shall
include, but not be limited to, the following:
13.1
13.2
General
description, items offered specifying
the important
features and materials of construction for the various components
including safety features, overall control and operation philosophy,
manufacturers catalogues/ literatures for all bought out items etc.
Valve GA drawing etc.
Itemised list of items/ facilities with brief specification of each item
including their material of construction.
13.3
Requirement of power, water and other utilities.
13.4
Necessary drawings, data etc.
13.5
Each exception to or deviation from or any exclusions from the

specification or the other parts of the tender documents shall be
listed in a consolidated list to be submitted with the tender
separately. If exceptions are not clearly and separately listed, they
will not be considered by the Purchaser at a later date during
execution of the contract. The Deviation list to be submitted by
the tenderer shall include ad seriatim, reference to specification
clause/para, details as per specification, deviation proposed and

DOCUMENT NO.
REV
19-10-2015
Page 20 of 51
reasons for the same. However, acceptance of any deviation from

Technical Specification is subject to acceptance TATA STEEL prior
to order placement.
13.6
Project time schedule in form of bar chart showing various activities

and milestones as specified above.
13.7
Overall responsibility matrix between purchaser & supplier.
13.8
List of bought out items, if any.
13.9
List of sub-vendors of the bidder.
13.10
Drawing document submission schedule.
13.11
List of special tools & tackles for erection.
13.12
List of commissioning spares, maintenance spare for two years

normal working.
13.13
Reference list of the past experience in erection of similar flare

stack (for the last ten years).
13.14
List of exclusion from scope of work indicated in this technical

specification and the enquiry.
14.0
DRAWINGS AND DOCUMENTS TO BE FURNISHED AFTER AWARD

OF CONTRACT
14.1
The successful tenderer shall prepare the following drawings and

shall submit within two (2) months from the date of placement of
the letter of intent to Purchaser/Consulting Engineers for the
approval/comments/ information before taking up the manufacture
of the equipment.
a) General arrangement drawings of the equipment/valves
indicating list of items with brief specification and scope of
supply.
b) General arrangement drawings of the electrical items.
c) Any other drawings if required.

14.2
DOCUMENT NO.
REV
19-10-2015
Page 21 of 51
The following shall be supplied two (2) months before delivery of

equipment:
a) Certified dimensioned drawings including detailed drawings of
all parts subject to wear and breakage.
b) Erection drawings for assembly and erection of all equipment.
14.3
Spare parts lists with drawings, specification and manufacturers

catalogue.
14.4
Complete list of items detailing individual items with ratings,

capacity, services etc.
15.0
PROJECT CO-ORDINATION PROCEDURE

Co-ordination procedure shall be finalized during Kick-off Meeting
with the successful tenderer.
16.0
PERFORMANCE AND GUARANTEE
16.1
Functional and performance guarantee tests shall be carried out by

the successful tenderer at Purchasers Works in presence of buyers
representative and after commissioning at Purchasers Works,
respectively, to demonstrate whether performance of the equipment
conforms to the relevant standards and specifications to meet the
operational requirement indicated in the specification.
16.2
All equipment and components shall be guaranteed for

workmanship and materials, and satisfactory performance in
accordance with the relevant clause of TATA STEEL-GCC-002.
16.3
Testing shall be carried out by the tenderer after commissioning and

the tenderer shall propose the details of this testing procedure in
the bid including input requirements from Purchaser.
16.4
Tenderer to submit the details regarding the Performance Guarantee

(PG) tests to be carried out demonstrate the performance of various
equipment along with the bid.
16.5
The performance tests to be carried out as per stipulation of

Section-IV - Testing and Inspection.

DOCUMENT NO.
REV
19-10-2015
Page 22 of 51
17.0
PRICES FOR EQUIPMENT AND SERVICES
17.1
The itemised basic prices for design, manufacture, assembly,

testing, packing, supply, supervision of erection, start-up,
commissioning and performance guarantees of equipment and
materials shall be quoted as per ITT.
17.2
The itemised basic prices for spare parts and special tools and
tackle shall be indicated.
17.3
The basic price of the equipment, spares, special tools and tackles,
etc. to be indicated by the tenderer shall be exclusive of all duties
and taxes. However, itemised taxes, duties, freight, insurance and
packing charges, etc. shall be indicated in the price schedule at the
prevailing rate as per ITT.
17.4
Price variation: The prices shall be firm and shall remain so during
the execution of the contract. Any statutory variation in the taxes
and duties will be paid by the Purchaser at actual against
documentary evidence.
18.0
DELIVERY
18.1
BOP packages with all accessories except instruments shall be

completely supplied and entire plant to be erected, tested and
commissioned within eight (8) months from the date of LOI. Supply
of equipment shall be completed within Three (3) months from the
date of LOI.
18.2
The offer shall be accompanied by a time schedule showing the

individual time periods required for submission of drawings as well
as the time for erection, start-up, putting into commission and
performance tests. A network diagram incorporating important
activities shall also be submitted with the offer.
19.0
ADDENDA TO TENDER DOCUMENTS

Purchaser reserves the right to issue addenda to the tender
documents to clarify, amend, modify, supplement or delete any of
the conditions, clause or items stated in the tender documents
issued with the tender enquiry. Each addendum so issued shall
form a part of the original tender documents.

DOCUMENT NO.
REV
19-10-2015
Page 23 of 51
SECTION II
DESIGN DATA AND TECHNICAL REQUIREMENTS- PROCESS & MECHANICAL
1. INTRODUCTION
One (1) No. Coke Oven Gas Flaring system comprising Flare
Stack /Risers, Flare tips along with all accessories and controls
shall be installed for flaring of excess Coke Oven (CO) Gas during
shutdown of various plants or units which consume these gases.
A Flare stack of capacity 60,000 Nm 3 /hr is envisaged for CO gas
flaring system.
2. DESIGN DATA
2.1
2.1.1
Plant Site
Site Location
The plant site is inside Tata Steel Limited existing steelworks at
Jamshedpur in the East Singbhum district of Jharkhand State,
India. Altitude from mean sea level is 129 m.
2.1.2
Climatic condition
Maximum mean daily temp.
Minimum mean daily temp.
Absolute maximum temp.
Absolute minimum temp.
Maximum wet bulb temperature
Maximum relative humidity
Minimum relative humidity
Average relative humidity
Maximum wind velocity
Maximum mean monthly wind velocity
:
:
:
:
:
:
:
:
:
:
33.3 C
20.7 C
47.2 C
3.9 C
28.9 C
84%
24%
53%
160 km/h
5.4 km/h.
Wind direction is predominantly from west in winter and from east

in summer.

2.1.3
DOCUMENT NO.
REV
19-10-2015
Page 24 of 51
Seismic information
The plant is situated in a region falling under Zone II as defined in IS:
1893-2002.

2.2
DOCUMENT NO.
REV
19-10-2015
Page 25 of 51
CO Gas Flaring System
2.2.1 For controlling the CO gas pressure in the piping network, one (1)
no. of flare stack is being envisaged to take care of the effect of
fluctuations and sudden closure of major consumers of CO gas
2.2.2 The technical parameters of CO Gas Flaring System are as follows:
No. of flare stack
One (1)
Capacity of flare stack
60,000 Nm 3 /hr
Line pressure
300 + 50 mm wc
Tentative Flare Stack

diameter
..
1100 mm (min)at top of stack
No. Of Flare Tips(Stainless

Steel)
..
03 nos.
Flare Stack height.
..
55 mtrs (min)
FFG panel.
..
1 No.
Independent water seal
..
1 No. at base of stack
Flow control system
..
Flare stack system will be

provided with flow measuring
and control system to precisely
monitor the quantity of CO gas
being flared for estimation of
the flow control equipment.
2.2.3 Coke Oven Gas Characteristics

COG temperature
COG Calorific Value
.. Ambient
.. 4000 +/- 200 Kcal/Nm3
Composition (percentage by volume)

CO2
.. 2.8 3.2
CnHm
.. 2.5 3.4

O2
CO
H2
CH4
N2 .
Tar fog
Napthalene
NH3
..
..
..
..
..
..
..
..
DOCUMENT NO.
REV
19-10-2015
Page 26 of 51
0.8 1
8.8 9
52 55
21 23
5.4-6.6
8 40 mg/Ncum
120-500 mg/ Ncum
50-200 mg/Ncum
3. DRAWINGS
3.1
The tentative locations for the proposed Flare Stacks are shown in
the following drawing enclosed with the specification.
Drawing No.
ENG0351-CO12-ULAY-001
Title
GA AND SECTION OF CO GAS
FLARING SYSTEM.
4. CO GAS PIPELINE
CO gas pipe line of 1500 mm diameter will be taken from the main
rack pipe line and 100 mm CO pilot gas line also will be taken from
same pipe line. Tentative TOP shown in attached layout drawing .
5. HANDLING FACILITY
The equipment shall be provided with suitable lugs and lifting
tackles for ease of handling for erection and maintenance purpose.
The components of the equipment shall be so designed to enable
them to be handled easily with the conventional handling facilities.
6. UTILITIES
6.1
Nitrogen:
Nitrogen of 99.9 % purity will be made available at a pressure of 5-6
kscg for purging and instrument uses. Tentative TOP shown in
attached layout drawing.
6.2
Compressed Air:

DOCUMENT NO.
REV
19-10-2015
Page 27 of 51
Compressed Air shall be made available at single point at the

battery limit at a pressure of 5-6 kscg. Tentative TOP shown in
attached layout drawing.
6.3
Service water, Fire water and drinking water:

Service water, Fire water and drinking water shall be made available
at single point at the battery limit. Tentative TOP shown in attached
layout drawing.
6.4
Electrics
Refer Section III.
6.5
Other Requirements
If anything required other than above services, tenderer to supply it
upto the battery limt and to install entire line .
6.6
Battery Limit
Refer Section I.
7. EQUIPMENT SPECIFICATION
7.1
When due to some reason the consumers (all or few of them) cannot
accept CO gas, the gas pressure tends to rise which opens a control
valve and the excess gas will be released through a Flare Stack. At
upstream of the control valve, there will be an orifice meter which
will be used as a flow indicator, flow recorder and totaliser.
7.2
Flare stack will mainly consist of two (2) portions, i.e. selfsupporting chimney/riser & 03 nos flare tip. These two portions
shall be connected by flanges. This flange connection will be 100%
leak proof.
7.3
Flare tip will consist of a number of pilot burners as required. Each

burner will mainly consist of Venturi, Nozzle, thermocouple and
other necessary instruments/component. Suitable type of Wind
shield will be provided to protect flame from blow-off. There will be
suffi cient number of flame retention lugs which will act as buffers
to the flame. Even if the main flame goes-off, these small lugs will
keep the flames inside them which will again light the main flame.

DOCUMENT NO.
REV
19-10-2015
Page 28 of 51
Pilot Burners shall be able to withstand any amount of rain and

wind without a flame failure, thus ensuring constant availability of
ignition and support flame.
Coke Oven (CO) gas shall be used as pilot fuel to burn the above
gases.
Calorific value of CO gas may be considered as 3800
kcal/Nm3 minimum and 4200 Kcal/Nm3 maximum for design
purpose.
7.4
7.5
Flare stack design have the provision to ignite the burners from
the respective FFG (Flame Front Generator) Panel which will be
located at ground level near to the Flare stack at a distance of 5
m to 10 m from the Stack inside ECR building.
a) Mechanical parts which consist of Ignition Gas Pipeline
assembly, Compressed Air Pipeline assembly, Ignition
Chamber as required, Pipeline assembly for Pilot Gas (COG),
Ignition tubes as well as Pilot Gas pipe line assembly etc.
b) The electrical parts which consists of Electrical circuitry,
MCC, requisite number of Power Distribution boards, Ignition
Transformer, Ignition Push Button, necessary Lamps (LED),
lighting
distribution
boards/panels,
Hooter,
Hooter
acknowledgement Push Button, Main switch, Earthing and
Lightning Protection systems, cables including cabling
accessories etc. complete in all respects.
c) Complete instrumentation including pressure transmitter,
RTD, temperature indicators and transmitter, Flow element,
Flow
transmitter, Recorders and Totalizers, Pressure
controller, solenoid valves, Pressure Gauges, Pressure
switches, Instrument panel with wiring and accessories,
signal multipliers, screened/controls/ power supply cables,
special cables, impulse pipes and fittings, erection hardware,
cable trays, conduits, Junction boxes, buffer vessels for
Instrument air/Nitrogen etc
To initiate the flaring process the isolation valve will be opened and
in case of pilot ignition system for base offer CO Gas will flow
through the pipeline to pilot. After putting on the main switch, the
ignition switch will be pushed on and sparking will take place at
downstream of venturi within the ignition pipe and flame will
propagate through the flame pipe and reach the pilot tip.
For base offer the ignition system shall have provision to adjust the
pilot flame length to suit the requirement of stable flame (for a
stormy day a strong pilot flame is required).
There will be a
thermocouple inside each pilot and the same will be connected to

DOCUMENT NO.
REV
19-10-2015
Page 29 of 51
the panel through cables. Signal will be received at panel for the
presence/ absence of pilot flame. In case of a flame failure, hooter
will be automatically on and pilot is to be ignited again as described
above.
Design of Ignition/Flaring system shall be such that there will be no
blow-off condition during maximum discharge of gas as well as no
inner burning of tip during minimum discharge of gas and hence
there will be always a stable flame.
Tenderer shall be fully responsible for erection of entire plant.
7.6
A Water seal (Liquid seal) will be provided in the CO Gas Inlet duct
upstream and as close to the Stack as possible to provide a positive
means of flash-back prevention, in addition to enabling the
upstream flare system header to operate at a slight positive
pressure at all times. The Water seal vessel shall be equipped with
necessary accessories for satisfactory working and monitoring of
the same.
8. SELF SUPPORTING STACK

Stack shall be of mild steel construction and the height of stack is
55 mtr.
9. Air Conditioning Ventilation Systems
Ventilation and air-conditioning systems shall be supplied by
tenderer.
10.
Fire Protection Systems
The Fire Detection & Alarm Systems and portable fire extinguishers
to be included in the scope of supply of the tenderer.
11.
Electrics, Automation and CCTV system
Electrics, Automation and CCTV system are described in Section-III

of this specification.

DOCUMENT NO.
REV
19-10-2015
Page 30 of 51
SECTION III
ELECTRICS & AUTOMATION
1.0
1.1
ELECTRICS
Scope of Work
The scope of supply, installation, testing & commissioning of
equipment and items which are not covered in the main supply
package shall include but not be limited to the scope of work
covered under this specification & as detailed below. If any
additional item is found essential during detail engineering for
completion of works, shall be under scope of work of the
successful tenderer without any extra cost.
1.1.1
Design and engineering, supply, installation, testing and

commissioning of cables including cabling accessories, earthing,
lighting system including Lighting DB & lighting transformer (for
control room and street lighting including street and area
lighting) for CO gas flaring system.
1.1.2
Design, supply and installation of 1.5 T Air Conditioning

System (Window Type) for proposed control room.
1.1.3
Erection, testing and commissioning of Power distribution

board, Aviation lights and lightning protection for chimney and
Local control station supplied by main package supplier.
1.1.4
Testing and commissioning of main package supply items

shall be done under the supervison of main package supplier.
1.1.5
Fabrication and erection of cable racks/trays/supports,

inclusive supply of steel materials, cabling materials, GS
pipes/conduits, pipe fittings, road crossing RC/GS pipes etc. as
required to complete the installation for items in the scope of
supply & installation of the successful tenderer.
1.1.6 Preparation and supply of all necessary construction/erection

drawings and documents for the entire scope of work.

DOCUMENT NO.
REV
19-10-2015
Page 31 of 51
1.1.7 Obtaining approval from Statutory Government Authorities, if

any.
1.1.8 Based on the soil resistivity value, selection of adequate numbers
of normal and deep bore earth stations as required to maintain
earth resistance value as per IS/IE rules.
1.1.9 Excavation and installation of underground cables with supply of
route marker, sand, bricks etc. embedded underground and
finishing the ground as before, if required.
1.1.10 The successful tenderer shall carry out the following: (which are
not specifically mentioned in BOQ) at no extra cost.
a)
Supply of drawings (Editable version) of the equipment

covered
in
this
specification
along
with
all
necessary/specified test reports.
b)
Supply of complete list of equipment detailing individual

items with accessories, tools etc.
c)
Preparation of installation / erection drawings and obtaining

approval of the purchaser for all items/equipment/cables to
be supplied & installed by the successful tenderer.
1.1.11 Submission of As-Built drawings in electronic media (RWCD)

along with members of hard copies. The drawings shall be made
in proper format and shall incorporate TATA STEEL drawing
number.
The drawing format and numbering system will be
indicated to the successful tenderer during engineering meeting.
1.1.12 Testing of all equipment and accessories covered under the
independent supply at manufacturer's works and/or recognised
independent testing centres before despatch of the same to site as
well as all tests at site before handing over the system complete in
all respect to the purchaser prior to inspection report of the
purchaser/consultant as mentioned in General Specification No.
TISCO/GS-O-01(Rev.01).
1.1.13 Minor Civil work associated with cabling & earthing installation
work.
1.2
Design Basis
1.2.1 Standards

DOCUMENT NO.
REV
19-10-2015
Page 32 of 51
All electrical equipment shall be designed , manufactured and

tested in accordance with the latest standards published by the
Bureau of Indian Standards (BIS), International Electrotechnical
Commission (IEC) as well as TISCO General Specifications
enclosed with this specification and relevant TISCO Standards .
The equipment/systems offered shall conform to the latest Indian
Electricity Rules as regards safety, earthing and other essential
provisions specified therein for installation and operation of
electrical equipment. Statutory requirements of the Government
of India and other statutory authorities shall also be complied
with.
1.2.2 Voltage Levels to be Adopted
LT system
415 V, 3-phase, 3-wire

50 Hz, 50 kA. System
solidly grounded at
transformer neutral
AC Control Voltage
110 V AC for contactor

with AC coils, auxiliary
relays
LED indication
110 V for cluster LED

indication
110 V AC for normal

double solenoid valves
Solenoids
single/
1.2.3 Electric power will be available at 415 V, 3 phase, 3wire, 50 kA

for 1 sec solidly earthed system from Purchasers power source at
a single point for each of BF & CO gas flaring system. For any
other voltage to be adopted suitable conversion equipment/ step
down transformer shall be provided by the Tenderer.
1.2.4 All electrical equipment shall be designed for satisfactory
operation with supply voltage variation of +10% and 15% and
frequency variation of 6%.

DOCUMENT NO.
REV
19-10-2015
Page 33 of 51
1.2.5 Equipment/devices
to
be
located
in
hazardous
atmosphere/location, if required, shall be of flameproof
construction as per requirement of relevant standards.
1.3
EQUIPMENT SPECIFICATION
1.4
LT Power & Control Cables
1.4.1 The scope of 415V, 3-phase power and control cabling work shall
include supply, laying and termination from the PDB to the
various equipments inclusive of instrumentation system within
tenders scope. Supply and installation of incoming feeder cables
upto the incomer of the PDB shall also be included in the scope
of the tenderer considering approximate route length of 250
metres.
1.4.2 The offer shall include complete LT power and control cables and
accessories as required for interconnection between the
equipment in the scope of erection of this tender as well as for
street and area lighting system and aviation lighting in the scope
of the tenderer inclusive of cable tray installation system.
1.4.3 All LT cables shall be 1100 V grade stranded aluminium
conductor armoured PVC type. Control cables shall be stranded
copper conductor, multicore, PVC type of 1100 V grade laid in
trays, conduits and ducts and shall be armoured type.
1.4.4 The cables shall be designed and manufactured in accordance
with the following Indian Standard Specifications as applicable:
IS:1554 (Part-1) for PVC insulated (heavy duty) cables for working
voltages upto and including 1100V.
IS:8130 for conductors for insulated electric cables and flexible
cords.
Installation of cables
Specifications.
shall conform to
the TISCO General
1.4.5 After installation of cables fire protection measures shall be

provided conforming to clause 6.1.20 of TISCO/GSE09.

DOCUMENT NO.
REV
19-10-2015
Page 34 of 51
1.4.6 Cable engineering for electrical and instrumentation are in the

scope of work of the Tenderer. Following documents shall be
submitted during engineering:
1.5
a)
Block diagram showing the details, voltage grade, size of

cables etc. related to PDB and field mounted equipment.
b)
Interconnection diagram
c)
Cable routing showing the list of all types of cables with

numbering system in different types of racks from source to
destination.
d)
Detail of cable trays carrying power, control & screen cables.
e)
Plan & sectional details of cable routes showing all different

types cables with proper mounting & clamping arrangement.
f)
Cable schedule mentioning cable numbers, sizes, voltage

grade, number of cores & length from source to destination.
g)
Bill of materials.
Earthing Protection System
1.5.1 Earthing and lightning protection for the entire scope of work
shall be provided in conformity to IE rules and TISCO General
Specification/ Standards.
1.5.2 One (1) lot of earthing stations, earthing conductors and
accessories shall be provided for complete earthing of all
equipment, stacks and accessories covered under scope of this
specification including cable armouring, GS pipes etc to meet the
stipulation of IE rules to the full satisfaction of Govt. Electrical
Inspector and the Purchaser.
Selection of earthing system,
earthing strips/wires etc. shall be in accordance with the
relevant clauses of the General Specifications and TISCO
Standards.
1.5.3 Adequate number of earth stations, down conductors and
accessories shall be provided for lightning protection of stack as
per statutory requirements.

DOCUMENT NO.
REV
19-10-2015
Page 35 of 51
1.5.4 The selection of sizes for lightning protection conductors and

installation of the lightning protection system shall be in
accordance with relevant clauses of the General Specifications
and TISCO Standards.
1.5.5 Earth stations for earthing and lightning protection system shall
be interconnected by the GS earth strip embedded under ground.
1.5.6 Total requirement of earthing and lightning protection system,
earth stations and earthing materials and all other accessories
shall be included in the offer. Tenderer should consider soil
earth resistivity value as 150 ohm mt, to be verified by actual site
test by the tenderer during project execution and a combination
of normal earth stations (3.5 mt deep, 40 mm dia pipe electrode)
and deep bore earth stations (15 mt deep, 100 mm dia pipe
electrode) shall be taken into consideration to achieve the
specified earth resistance value as per IS/IE rules/ system
suppliers recommendation. (Power and electronic earthing should
be seperate
1.6
LIGHTING SYSTEM
1.6.1 This section of this specification covers the LED lighting system
for the staircase of the stacks, indoor lighting for control room
and area lighting system including street lighting as per codes of
practice. This includes complete design, manufacture, assembly
and supply of all items as required to complete the lighting
system installation conforming to the General Specifications as
well as Aviation obstruction lighting system for stacks.
1.6.2 The scope of supply shall generally include but not be limited to
the following:
All lighting fittings (LED Lights) complete with accessories .

All lighting distribution boards comprising MCBs, DP isolating
switches, DP MCBs, junction boxes etc. as required
415V/240V, 1-phase dry type (AN) lighting transformers of
adequate capacity.
All interconnecting cables, cabling materials, GS pipes/
conduits, cable trays, structural supports, earthing materials
etc. as required to interconnect the complete lighting system
and Aviation lighting system.
1.6.3 Equipment Specification

DOCUMENT NO.
REV
19-10-2015
Page 36 of 51
1.6.3.1
All equipment and lighting fittings shall be designed,

manufactured and tested in accordance with the relevant Indian
Standard.
1.6.3.2
The lighting MCB distribution boards shall be of 1.6 mm thick

sheet steel enclosed with incoming and outgoing DP MCBs (9 kA)
of adequate ratings. Four (4) spare outgoing feeders in each of
these boards shall be provided. Separate DP MCBs shall be
provided for lighting controls for group of lights/areas. Feeders
for adequate number of 6/16A DP switch socket outlets shall be
provided.
1.6.3.3
Type of lighting fittings to be used in various areas shall be as

follows:
1.6.3.4
i)
Stair
case
landing
and :
ii)
Aviation obstruction
lighting system (to
be supplied by main
package supplier)
150W/70W HPSV well glass

fittings.
As per latest regulation of
International Civil Aviation
Organisation ICAO)
requirements for Aviation
Obstruction Lights and its
control.
All cables shall be of 1100V grade stranded aluminium/copper

conductor, PVC insulated and sheathed armoured cables. Along
stack/ staircase wiring will be carried out in GS conduits with
cables of single core PVC insulated unsheathed copper conductor
together with continuous PVC insulated copper earth wire
throughout the conduit wiring system. The minimum conductor
size shall be 2.5 sq mm for copper. For incoming feeder upto
MCBDB and other installation shall be carried out by 1.1 kV PVC
insulated (Al) armoured cables.
All cable shall be installed
conforming to relevant IS/codes as well as existing standards of
TATA STEEL.
For tappings from junction boxes/control boxes to the individual
fittings, single/2-core, copper conductor PVC insulated flexible
cables shall be used in flexible PVC encased metallic conduits.

1.6.3.5
DOCUMENT NO.
REV
19-10-2015
Page 37 of 51
All equipment, cable trays, structural supports lighting fittings

and accessories shall be earthed as per IS:3043 as well as
conforming to TATA STEEL Standards.
1.6.4 Lighting distribution board (LDB)

1.6.4.1
The lighting distribution board shall be suitable for 240 V

single-phase system and shall comprise incoming adequate
capacity double pole switch-fuse units and requisite number of
adequately rated outgoing DP switchfuse units/DP miniature
circuit breakers with busbars generally conforming to IS:13947
and IS:8623 as applicable and designed conforming to relevant
GS.
1.6.4.2
The board shall be of industrial, dust proof, wall/floor mounted,

minimum 2 mm thick sheet steel enclosed cubicle design having
IP50
enclosure
degree
of
protection.
Separate
metallic
compartments shall be provided for busbars, MCBs and cables.
1.6.4.3
The switches of incoming switch-fuse units shall be of load

break, heavy duty type with quick make and break mechanism
(AC22 category) conforming to IS:13947 (P3). Door interlocking
shall be provided. The fuses shall be of non-deteriorating type
HRC fuses with links complying to IS:13703.
The miniature circuit-breakers (MCBs) shall be heat resistant
plastic moulded type generally designed, manufactured and
tested as per IS:8828. Unless specified otherwise, all MCBs shall
be provided with quick break trip free mechanism and direct
acting thermal overload and short-circuit trip elements. The
short-circuit breaking capacity of the MCBs shall not be less than
9000 A at 0.8 power factor.
1.6.4.4
1.6.4.5
The bolted type earthing terminals shall be provided to comply

with the requirements of Indian Electricity Rules. Proper danger
plates shall also be provided on each board.
1.6.5 Lighting Transformers

1.6.5.1
The lighting transformers shall conform to the following

technical requirements, designed, manufactured and tested as
per IS:2026 and IS:11171.
-
Number
One (1)
required
or
more
as

DOCUMENT NO.
REV
19-10-2015
Page 38 of 51
Rated capacity, kVA
As required.
Type
Dry,
air-cooled
(AN)
synthetic
resin/silicon
varnished,
vacuum
impregnated,
minimum
class F insulation with
temperature rise limited
to class B
Number of windings
material
Two (2), electrolyte grade

copper
Number of phases
One (1)
Rated primary voltage
Rated
voltage
415
V,
2-wire
240
V,
2-wire
Rated frequency
50 Hz
Impedance voltage
Less than 2.5%
Tapping for off-circuit

tap changer on
primary side above
base voltage of 415 V
Primary side terminal
Cable box suitable for

termination arrangement
of 2-core, PVC insulated
& sheathed armoured
aluminium
conductor
cable
Secondary side
Cable box suitable for

termination arrangement
of
2X1-core,
PVC
insulated
copper
conductor
cables
in
flexible metallic conduit.
Enclosure
2 mm thick CRCA sheet
secondary
phase-phase,
phase-phase,
+ 2.5% & + 5%

DOCUMENT NO.
REV
19-10-2015
Page 39 of 51
steel IP20 enclosure with

louvres backed by fine
wire mesh, lifting lugs,
supports, base frames.
1.6.5.2
1.6.5.3
2.0
Provision of system
Mid
point
of
the
secondary
shall
be
earthing brought out for
solid
earthing
and
separate bushing shall
be provided for this
purpose
Accessories
Rating plate, terminal

marking plate, earthing
terminals
One DP, rotary type, isolating switch of adequate capacity shall

be provided on the primary side of the lighting transformer and
this shall be of load break AC 22 category conforming to IS:13947
(P3) having fully shrouded contacts. The isolator shall be
installed in a separate IP54, 1.6 mm thick wall/column mounted
sheet steel enclosure.
The scope of Supply , Erection , Testing and Commissioning for
Electrical part is attached with this document as per following :
a. BOQ-Electrical (Annexure-IV)
INSTRUMENTATION
2.1
Scope
The scope of supply, installation, testing & commissioning of

automation and instrumentation equipment and accessories,
which are not covered in the main COG Flare stack supply
package, shall include, but not be limited, to the scope of work
covered under this specification & as detailed below. If any
additional item is found essential during detail engineering for
completion of works, shall be under scope of work of the
successful tenderer without any extra cost. All material should be
from approved vendor list of TSL.

DOCUMENT NO.
REV
19-10-2015
Page 40 of 51
One PLC with Panel mounted HMI screen will be supplied by

main package supplier where the entire flare stack logic will be
implemented. Remote operation of flare stack system is envisaged
from two places one from New COG Gas Holder PLC and another
from Main booster control room.
2.1.1
Erection, testing
UPS Panel and all
valves, Local control
special cables like
package supplier.
and commissioning of FFG Panel, PLC Panel,

field instrumentation, instrument panels,
station, JBs, Instrumentation cable and any
thermocouple cables
supplied by main
2.1.2
Testing and commissioning of main package supply items as

mentioned in 2.1.1 shall be done by BOP package supplier under
the supervision of main package supplier.
2.1.3
The scope of Erection of the tenderer shall include, but not

be limited to the following:
a) UPS as supplied by main packager. Necessary DB is in the
scope of BOP package supplier
b)
Field mounted
required.
instruments
and
control
equipment
as
c)
Panel mounted instruments like indicators,

totalizers, annunciators etc as required.
d)
Erection of Instrument panels completely pre-wired with all

accessories, and housing display units, alarm annunciators,
signal multiplier/isolators, signal conditioning modules as
required for the completeness of the Instrumentation system
of the gas holder.
e)
Laying and terminating Screened cable, control cable, special

cables, power supply cables, conduits, cable trays, junction
boxes, cabling materials and accessories, as required.
f)
Erection of hardware including impulse pipes and fittings,

first root valves, ball valves, piping accessories, field
instrument mounting stands, transmitter cubicles, canopies,
installation
materials
and
accessories,
as
required.
Generally, 12 mm OD/ 8 mm ID SS tubes and double
recorders,

DOCUMENT NO.
REV
19-10-2015
Page 41 of 51
compression type SS fittings shall be used for impulse

piping.
g)
Necessary
transformer,
conversion,
stabilizing
and
distribution units apart from the given power system, as
required for feeding power to various equipment.
h)
Necessary filters, pressure regulators etc as required for

provision of instrument grade air for all pneumatic
instruments and valves.
i)
Commissioning spares and consumables.
j)
Special tools and tackles.
2.1.4
The interfacing signals from FFG at flare stack control

room & PLC panel at Gas holder control room shall include, but
not limited, to give the following for smooth and effi cient
operation, control and Monitoring of Flare Stack system.
a)
b)
c)
d)
e)
f)
g)
2.1.5
Flow rate
Flow recording provision
Flow integration (totalizer)
Presence/absence of pilot flame
Alarms indications
Temperature of flame
Pressure Control Valve operation to COG line
Interfacing : Flare Stack Signals are required to be controlled
and monitored at the New Gas Holder ECR, FMD and Main
booster control room. The interfacing between Flare Stack PLC to
New Gas Holder ECR, FMD and Main booster control room shall
be under scope of BOP Package Supplier.
Bidder to visit the site and study the existing PLC/SCADA system
configuration of New CO Gas Holder, FMD and Main Booster
Control Room for the interfacing.
Interfacing (COG Flare Stack to New Gas Holder ECR):

Flare Stack Signals are required to be controlled and
monitored at the New Gas Holder ECR. Existing PLC
(Siemens S7-400) is responsible for new gas holder system
operation. Bidder to establish the connectivity between
Flare Stack PLC to New Gas Holder PLC, so that Flare
stack remote operation and remote monitoring can be

DOCUMENT NO.
REV
19-10-2015
Page 42 of 51
done from New gas holder operator station. Existing

operator station of new gas holder to be used for the
operation of Flare Stack.
Design, Engineering, Supply and erection of the
communication cable, any communication module, power
supply module, repeater/converter module and any other
hardware (if required) for this interfacing shall be under
scope of BOP Package supplier.
Any modification required to be done in the existing logic
of HMI/ PLC of new Gas Holder PLC/SCADA system for
operation, monitoring and data acquisition system from
new COG flare stack, shall also be under scope of bidder
(BOP Package supplier).
Interfacing (COG Flare Stack to Main Booster Control

Room): Flare Stack Signals are required to be controlled
and monitored at the Main Booster Control Room.
Existing RTU (Honeywell System) is available at Main
booster control room. Bidder to establish the connectivity
between Flare Stack PLC to Main Booster Control Room,
so that Flare stack remote operation can be done from
Main Booster Control Room. Bidder to provide one push
button station at Main Booster Control Room for remote
operation of Flare stack.
supply module, repeater/converter module, push button
station and any other hardware (if required) for this
interfacing shall be under scope of BOP Package supplier.
Any modification required to be done in the existing
Honeywell system of main booster control room for
operation, monitoring and data acquisition system from
new COG flare stack, shall also be under scope of bidder
(BOP Package supplier).
Interfacing (COG Flare Stack to FMD): Flare Stack

Signals are required to be monitored at the Fuel
Management Department (FMD). Existing Honeywell RTU
(ML-200) is available at New Gas Holder ECR which is
connected to FMD. Bidder to establish the connectivity
between Flare Stack PLC to the RTU (ML-200) , so that
Flare stack data can be monitored to the FMD also.
Existing operator station of FMD may be used for the
monitoring the Flare Stack data.

DOCUMENT NO.
REV
19-10-2015
Page 43 of 51

supply module, repeater/converter module and any other
hardware (if required) for this interfacing shall be under
scope of BOP Package supplier.
Any modification required to be done in the existing HMI
of FMD PLC/SCADA system for monitoring and data
acquisition system from new COG flare stack, shall also
be under scope of bidder (BOP Package supplier).
2.1.6
For hazardous locations, careful attention shall be paid

during selection of machinery and equipment, method of works
etc in order to ensure safety. The instruments/devices provided in
hazardous area shall be either explosion proof or shall have
intrinsically safe circuits.
2.1.7
Quantity and type of field/ panel mounted instruments shall

be as per P&I diagram and GA drawing to be finalized during
detail engineering without any cost implication to TSL.
2.1.8
Any item or accessories not included in this specification but

essential for proper functioning of the offered system shall be
included by the tenderer in his offer.
2.1.9
The scope of Supply , Erection , Testing and Commissioning

for Instrumentation & Control part is attached with this
document as per following :
b. BOQ-C&I (Annexure-I)
c. All equipment and accessories are from approve make list of
TSL (Annexure-II)
d. Basic system configuration (Annexure-III)

DOCUMENT NO.
REV
19-10-2015
Page 44 of 51
SECTION IV
INSPECTION, TESTING AND PG TESTS
1.0
GENERAL
1.1
All equipment covered under this section shall be subjected to

inspection and test by Purchaser.
1.2
Material Tests
1.2.1
Whenever tested quality material is specified and wherever called

upon by the applicable design codes, the test pieces are to be
prepared and tested to the satisfaction of the Purchaser. In the event
of the Purchaser being furnished with certified records of tests which
have been carried out by suppliers of materials, the Purchaser may
at his discretion dispense with the tests.
1.3
Inspection / Testing of equipment at Manufacturers premises

/Shops
1.3.1
Shop tests shall include all tests to be carried out at the works of the
suppliers and sub-suppliers. Tenderer shall furnish a comprehensive
list of the tests to be performed at the supplier's works as a part of
the offer.
1.3.2
The inspection shall be carried out in accordance with the General

Specification for Inspection and Testing requirement for plant and
equipment at Manufacturers Premises (TISCO/GS-0-01) and relevant
Inspection Procedure to be finalised between successful tenderer and
the Purchaser/Engineer.
1.3.3
After placement of order, successful tenderer shall submit proposed

Inspection
Procedure
of
all
Mechanical,
Electrical
and
Instrumentation items, depending on category of items under the
scope of supply of relevant Purchase Order, to the Consulting
Engineers for finalisation.
1.3.4
Works tests are to include electrical, mechanical, performance and

hydraulic tests in accordance with the relevant Indian Standards, or
other approved standards or other tests called for, if any by the
Purchaser under this specification to ensure that the plant fulfills
the requirements of the specification. For equipment not covered by

DOCUMENT NO.
REV
19-10-2015
Page 45 of 51
any Indian or other approved standards, the test to be carried out

shall be in accordance with the supplier's quality assurance
programme to be agreed upon between the supplier and the
Purchaser.
1.4
Acceptance Tests at Site
1.4.1
On completion of the erection and tests the tenderer shall carry out
Preliminary Acceptance Tests (PAT) and Final Acceptance tests (FAT)
for each Flare stack system as per the conditions of the Contract.
1.4.2
The successful tenderer shall conduct performance/ acceptance tests

to demonstrate that the equipment supplied is capable of achieving
the
performance
parameters
specified
and
contracted
for.
Instruments and gauges installed for the normal operation of the gas
holder shall be made use of during the acceptance tests as far as
practicable.
However, the tenderer shall provide specialised
instruments and other accessories, as required, to provide the
guarantees and the same shall be included in the offer.
1.4.3
The guarantee parameters shall at least include the following:

a) Checks on the operation of all controls and instruments.
b) Testing of proper operation of protection system for FFG panel,
pilot burners, ignition transformer and other accessories.
c) Operational check of all individual control loop and inter-relation
between each separate control loop.
d) Calibration tests of orifices, nozzles in pilot burners, instruments
and central equipment.
e) Any other functional check as required by the Purchaser.
The tenderer shall also submit a list of tests to be carried out at site
as a part of his offer.
1.4.4
Guarantee tests shall be normally conducted by the tenderer over a

continuous period of 7 days minimum. However, the procedure,
programme and time schedule for the tests will have to be mutually
agreed with the Purchaser. The time of start of the guarantee tests
shall be mutually agreed between the Purchaser and Supplier.
1.4.5
Should the tests specified above show that the unit has failed to
achieve the guaranteed parameters, the tenderer shall replace the

DOCUMENT NO.
REV
19-10-2015
Page 46 of 51
items(s) and /or rectify the defects at his own cost and responsibility
followed by repetition of the tests after necessary modification /
rectification or replacement as required to establish the Flaring
system performance satisfactory and acceptable.
2.0
QUALITY ASSURANCE PLAN
2.1
Quality Assurance Plan (QAP) and the scope of actual tests to be

performed to demonstrate performance guarantee will be decided
after placement of order.

DOCUMENT NO.
REV
19-10-2015
Page 47 of 51
SECTION VI
LIST OF APPLICABLE STANDARDS
Sl.
No.
Number
Title
A.
GENERAL
1.
OISD Standard 106
2.
OISD
1995
3.
API 520 (Part-1) 2000
Sizing, Selection & Installation of Pressure

Relieving Devices in Refineries
4.
API 520 (Part-2) 2003
Sizing, Selection & Installation of Pressure

Relieving Devices in Refineries
5.
API 521 1977
Guide
for
Pressure
Depressuring Systems
6.
IS:6533 (Part-1) 1989
Code
of
Practice
Construction
of
Mechanical Aspects
7.
IS:6533 (Part-2) 1989
Code
of
Practice
for
Design
and
Construction of Steel Chimneys, Structural
Aspects
B.
MECHANICAL
1.
IS:1239-1990, Part-1
Mild steel tube, tubulars

wrought steel fittings
2.
IS:3589-2001
Seamless or electrically welded steel pipes

for water, gas & sewage
3.
IS:1978-1982
Line Pipe (Second revision) (Amendment 1)
4.
ASTM A-106 1999
Seamless carbon steel

temperature service
5.
ASTM A-182 1998
Forged or rolled alloy steel pipe flanges,

forged fittings, and valve parts for high
temperature service
6.
API 5L-1995
Specification of line pipe
7.
IS:1239 (Part II) 1992
Mild steel tube, tubulars and wrought steel

fittings
8.
ASME B 16.9 2001
Wrought steel butt welding fittings
Standard
118
Process Design and Operating Philosophy

in Pressure Relief & Disposal System
Layout for Oil and Gas Installation
Relieving
&
for
Design
and
Steel
Chimneys,
pipe
and
for
other
high

DOCUMENT NO.
REV
19-10-2015
Page 48 of 51
9.
ASME B16.11 2001
Forged steel fittings socket welding and

threaded
10.
ASTM A 234 1997
Piping fittings of wrought carbon steel and

alloy steel for moderate and elevated
temperatures
11.
ASME B 16.5 1996
Steel pipe flanges and flanged fittings
12.
ASTM A-105 1998
Forgings,
carbon
components
13.
IS:6392-1971
Steel pipe flange
14.
IS:778-1984
Copper alloy gate, globe and check valves

for water works purpose
15.
IS:14846-2000
Sluice valve for water works purpose
16.
IS:5312(2) 1986
Swing
valves
17.
IS:2712-1998
Compressed asbestos fibre jointing
18.
IS:2002-1992
Steel
plate
for
high
and
medium
temperature service for boiler use
19.
IS:2062-1999
Steel for general structural purpose
20.
ASTM A-216 1997
Carbon steel casting suitable for fusion

welding for high temperature service
21.
IS:1367
Threaded steel fasteners
22.
ASTM A-193 / A-194

1999
Alloy steel and stainless steel bolting

andalloy steel and carbon steel nuts for
high temperature service
23.
IS:3757 1985
High strength structural bolts
24.
IS:6623 1985
High strength structural nuts
25.
IS:3043 1987
Code of practice for earthing
26.
IS:9595 1996
Recommendation for metal arc welding of

carbon & carbon manganese steels
27.
IS:10234 1982
Recommendations
welding
28.
IS:1323 1982
Code of practice for oxy-acetylene welding

for structural work in mild steels (2 nd
revision)
29.
IS:9570-1980
Classification of flammable gases
30.
IS:7318-1974
Approval tests for welders
31.
IS:7310 (Part-I) 1974
Approval tests for welders

approved welding procedures
32.
IS:9954 1981
Pictorial surface preparation standard for

painting of steel surfaces
check
type
steel,
reflux
for
for
piping
(non-return)
general
pipeline
working
to

DOCUMENT NO.
REV
19-10-2015
Page 49 of 51
C.
ELECTRICAL
Sl.no.
List of IS
Year
Description
1.
732
1989
Code for practice for electrical wiring
2.
1231
1974
Dimensions of foot mounted motors
3.
1545
1988
PVC insulated (heavy duty) electric cables

(Part-1)
4.
2026
1977
Technical requirements for transformers
5.
2223
1983
Dimensions of flange mounted AC induction

motors
6.
2309
1989
Code of practice for protection of buildings

and allied structures against lightning (2nd
version)
7.
3043
1987
Code of practice for earthing
8.
4691
1985
Degree of protection provided by enclosure for

rotating electrical machines
9.
5082
1998
Wrought aluminium and aluminium alloys, bars,

rods, tubes, sections, plates and sheets for
electrical applications
10.
5216
1982
Guide for safety procedures and practices in

electrical work ( Part 1 & 2)
11.
6362
1995
Designation of methods of cooling of rotating

electrical machines
12.
8623
1993
Low voltage switchgear

assembly (Part-1 & Part-2)
13.
9537
1980
Conduits for electrical installation
14.
11171
1985
15.
11353
1985
Guide for uniform system of marking and

identification of conductors and apparatus
terminals
16.
12615
1989
Energy effi cient three phase squirrel cage

induction motors
17.
13947
1993
General requirement of Switchgear (Part-1)
18.
14154
1996
Electrical apparatus with protection by enclosure

use in presence of combustible dusts.
19.
IER
1956
Indian Electricity Rules 1956 with amendments

upto 1997
and
control
gear
Dry type transformers

20.
ICAO
DOCUMENT NO.
REV
19-10-2015
Page 50 of 51
International Civil Aviation Organisation

Requirements for Aviation obstruction lights and
its control
NOTES:
(1)
Besides above, any other codes/standard/regulations having cross-references in the

above standard or as found applicable shall be adhered to during execution of the
project.
(2)
Only latest versions of the above standards shall be followed.

DOCUMENT NO.
REV
19-10-2015
Page 51 of 51

Bop RFQ Cog Flare

Uploaded by

Copyright:

Available Formats

Bop RFQ Cog Flare

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Bop RFQ Cog Flare

Uploaded by

Copyright:

Available Formats

What is the purpose of the document?

What is the purpose of the document?

What sections does the document cover?

What sections does the document cover?

ENGINEERING & PROJECTS

Document No: ENG-C/0351-CO12-U-TES-002, REV.: 0

TECHNICAL SPECIFICATION FOR BOP

GA AND SECTION OF CO GAS FLARING

TECHNICAL SPECIFICATION FOR BOP

The Tata Steel Ltd (TATA STEEL), Jamshedpur intends to set up a

The flaring system comprising of a flare stack will be connected to

This specification covers the scope of supply, assembly, testing,

COMPLETENESS AND RESPONSIBILITY OF TENDER

All items of various equipment shall be complete in all respect and

The tenderer shall study the specification and satisfy himself

TECHNICAL SPECIFICATION FOR BOP

equipment as regards output, performance and smooth reliable

If the tenderer feels that for any items specified hereafter, he is in a

The Tenderer shall design his equipment on the basis of given

Supply of plant and equipment

All equipment complete with all accessories as per attached list

TECHNICAL SPECIFICATION FOR BOP

e) 1.5 T window AC for ECR building.

The entire COG flaring system shall be tested, erected and

All necessary instruments and accessories for various site tests.

TECHNICAL SPECIFICATION FOR BOP

Any other item, although not specifically mentioned here, but

Special embedment & inserts, anchorage etc.

Commissioning spares: Tenderer shall provide all spares

Maintenance spare parts for two years normal working:

Operational Change Parts

Tools & Tackles

Testing and Inspection

TECHNICAL SPECIFICATION FOR BOP

Testing and inspection at manufacturers works and Acceptance

All necessary tests shall be carried out by the successful tenderer

The tenderer shall furnish in the quotation a complete list of the

The equipment shall be shop assembled for checking the accuracy

The certificates for bought-out items shall be supplied before

Erection and commissioning

The successful tenderer is required to carry out the erection and

Unloading of materials from rail and other means of transport

TECHNICAL SPECIFICATION FOR BOP

Transportation/shifting of unloaded material to storage area.

DETAILED SCOPE OF ERECTION, TESTING AND COMMISSIONING

TECHNICAL SPECIFICATION FOR BOP

relieving equipment, pumps and other equipment necessary for

TECHNICAL SPECIFICATION FOR BOP

TECHNICAL SPECIFICATION FOR BOP

radiography films and equipment, as necessary, shall have to be

TECHNICAL SPECIFICATION FOR BOP

The Contractor shall observe strict cleanliness during execution of

TECHNICAL SPECIFICATION FOR BOP

out such adjustments and repairs. On completion of satisfactory

Overall Responsibility Matrix

TECHNICAL SPECIFICATION FOR BOP

BATTERY LIMIT (TAKE OVER POINT)

In case the offer includes item not manufactured by the tenderer,

Where found necessary, the Purchaser reserves the right of