H300HD, H330HD, H360HD, H360HD-12EC (G019) : 1660384 ©2008 Hyster Company 01/2009

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H300HD, H330HD, H360HD,

H360HD-12EC
(G019)

1660384 ©2008 HYSTER COMPANY


01/2009
UNIT CODE G019
01/2009 NORTH AMERICA

SECTIONS

1 FRAME

2 ENGINE ASSEMBLY

3 FUEL SYSTEM

4 ELECTRICAL SYSTEM

5 TRANSMISSION

6 DRIVE AXLE

7 STEERING SYSTEM

8 BRAKE SYSTEM

9 HYDRAULIC SYSTEM

10 MAST-TWO STAGE LIMITED FREE-LIFT

11 MAST-THREE STAGE FULL FREE-LIFT

12 EMPTY CONTAINER HANDLER

13 ATTACHMENTS

14 OPTIONS

15 FIELD CONVERSION KITS

16 NUMERICAL INDEX

This Parts Manual is divided into 16 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
UNIT CODE G019
01/2009 NORTH AMERICA

TABLE OF CONTENTS

DESCRIPTION PAGE
A
ACCESSORY DRIVE BELT AND TENSIONER
CUMMINS LPG ........................................................................................................................................... 2-16
ACCESSORY HOLE COVER
CUMMINS LPG ........................................................................................................................................... 2-17
ACCUMULATOR CHARGE VALVE ................................................................................................................ 8-44
AIR CLEANER ASSEMBLY ............................................................................................................................ 3-14
AIR COMPRESSOR
CUMMINS DIESEL ..................................................................................................................................... 2-81
AIR COMPRESSOR COOLANT PLUMBING
CUMMINS DIESEL ..................................................................................................................................... 2-82
CUMMINS LPG ........................................................................................................................................... 2-18
AIR COMPRESSOR INLET CONNECTION
CUMMINS LPG ........................................................................................................................................... 2-20
AIR CONDITIONING COMPRESSOR AND ATTACHING PARTS
DIESEL ENGINE ......................................................................................................................................... 1-60
LPG ENGINE .............................................................................................................................................. 1-62
AIR DRYER ASSEMBLY
→ PENDING PER ECN 68424 .................................................................................................................. 8-36
PENDING PER ECN 68424 → .................................................................................................................. 8-38
AIR DRYER SYSTEM
DIESEL ENGINE - DRY BRAKE (→ PENDING PER ECN 68424) ........................................................... 8-28
DIESEL ENGINE - DRY BRAKE (PENDING PER ECN 68424 →) ........................................................... 8-30
LPG ENGINE - DRY BRAKE (→ PENDING PER ECN 68424) ................................................................. 8-32
LPG ENGINE - DRY BRAKE (PENDING PER ECN 68424 →) ................................................................. 8-34
AIR HEATER
CUMMINS DIESEL ..................................................................................................................................... 2-84
AIR INTAKE CONNECTION
CUMMINS DIESEL ..................................................................................................................................... 2-86
CUMMINS LPG ........................................................................................................................................... 2-22
AIR INTAKE HOSE
CUMMINS DIESEL ..................................................................................................................................... 2-87
AIR INTAKE MANIFOLD
CUMMINS DIESEL ..................................................................................................................................... 2-88
AIR INTAKE SYSTEM
DIESEL - DRY BRAKE ................................................................................................................................ 3-10
DIESEL - WET BRAKE ............................................................................................................................... 3-12
LPG ............................................................................................................................................................. 3-8
AIR TRANSFER CONNECTION
CUMMINS DIESEL ..................................................................................................................................... 2-89
ALARM ............................................................................................................................................................ 14-5
ALTERNATOR AND MOUNTING
CUMMINS DIESEL ..................................................................................................................................... 4-32
CUMMINS LPG ........................................................................................................................................... 4-34
ALTERNATOR SUPPORT AND WATER INLET
CUMMINS DIESEL ..................................................................................................................................... 2-90
AUXILIARY PUMP DRIVE .............................................................................................................................. 5-14
AXLE HOUSING AND ATTACHING PARTS .................................................................................................. 6-2

©2008 HYSTER COMPANY See Service Manual i


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
B
BELT TENSIONER
CUMMINS DIESEL ..................................................................................................................................... 2-91
BRAKE ACCUMULATOR ................................................................................................................................ 8-42
BRAKE AND INCHING PEDAL LINKAGE ...................................................................................................... 8-46
BRAKE ASSEMBLY
DRY BRAKE ................................................................................................................................................ 8-18
WET BRAKE ............................................................................................................................................... 8-16
BRAKE VALVE
DRY BRAKE ................................................................................................................................................ 8-24
WET BRAKE ............................................................................................................................................... 8-22
BRAKE VALVE (AIR BRAKE) ......................................................................................................................... 8-26

C
CAB AND TILT CYLINDER MOUNTING ........................................................................................................ 1-46
CAB ATTACHING PARTS .............................................................................................................................. 1-10
CAB DOOR
LEFT HAND ................................................................................................................................................ 1-18
RIGHT HAND .............................................................................................................................................. 1-16
CAB DOOR ATTACHING PARTS ................................................................................................................... 1-14
CAB ELECTRONIC CONTROLS AND PANELS ............................................................................................ 1-42
CAB FLOORMATS .......................................................................................................................................... 1-20
CAB HEATER PLUMBING
CUMMINS DIESEL ..................................................................................................................................... 2-92
CAB SUNSHADES .......................................................................................................................................... 1-32
CAB TILT PUMP ASSEMBLY
ELECTRIC ................................................................................................................................................... 1-53
CAB WINDOWS INSTALLATION ................................................................................................................... 1-24
CAB-MOUNTED DRIVE LIGHTS .................................................................................................................... 14-6
CAM FOLLOWER COVER
CUMMINS LPG ........................................................................................................................................... 2-23
CAMSHAFT
CUMMINS DIESEL ..................................................................................................................................... 2-93
CUMMINS LPG ........................................................................................................................................... 2-24
CARRIAGE
FOUR, FIVE, AND SIX FUNCTION ............................................................................................................ 10-2
FOUR, FIVE, AND SIX FUNCTION ............................................................................................................ 11-2
INDIVIDUAL FORK POSITIONER (FOUR FUNCTION) ............................................................................. 10-6
INDIVIDUAL FORK POSITIONER (FOUR FUNCTION) ............................................................................. 11-6
SIMULTANEOUS FORK POSITIONER ...................................................................................................... 10-10
SIMULTANEOUS FORK POSITIONER (THREE FUNCTION) ................................................................... 11-8
THREE FUNCTION ..................................................................................................................................... 10-14
THREE FUNCTION ..................................................................................................................................... 11-10
CHARGE PUMP AND FILTER ASSEMBLY ................................................................................................... 5-16
CONDENSOR AND ATTACHING PARTS ...................................................................................................... 1-58
CONNECTING RODS AND PISTONS
CUMMINS DIESEL ..................................................................................................................................... 2-94
CONTAINER ATTACHMENT INSTALLATION ............................................................................................... 12-2

ii See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
CONTROL PANEL
AIR CONDITIONER .................................................................................................................................... 4-20
HEATER ...................................................................................................................................................... 4-18
COOLANT HEATER STARTING AID
CUMMINS DIESEL ..................................................................................................................................... 2-96
COOLING SYSTEM
DIESEL ........................................................................................................................................................ 2-10
LPG ............................................................................................................................................................. 2-8
COUNTERWEIGHT ........................................................................................................................................ 1-8
CRANKCASE BREATHER
CUMMINS DIESEL ..................................................................................................................................... 2-97
CUMMINS LPG ........................................................................................................................................... 2-26
CRANKSHAFT AND BEARINGS
CUMMINS DIESEL ..................................................................................................................................... 2-98
CRANKSHAFT AND MAIN BEARINGS
CUMMINS LPG ........................................................................................................................................... 2-28
CYLINDER BLOCK
CUMMINS DIESEL ..................................................................................................................................... 2-100
CUMMINS LPG ........................................................................................................................................... 2-30
CYLINDER HEAD
CUMMINS DIESEL ..................................................................................................................................... 2-102
CUMMINS LPG ........................................................................................................................................... 2-32

D
DASH DISPLAY .............................................................................................................................................. 1-34
DC-DC CONVERTER AND ATTACHING PARTS .......................................................................................... 4-12
DIFFERENTIAL AND CARRIER
DRY BRAKE ................................................................................................................................................ 6-8
WET BRAKE ............................................................................................................................................... 6-4
DIRECTIONAL CONTROL VALVE ................................................................................................................. 13-42
DIRECTIONAL MARKER ................................................................................................................................ 14-2
DRAIN VALVE
DRY BRAKE ................................................................................................................................................ 8-20
DRIVE GEAR .................................................................................................................................................. 5-22
DRIVE PLATE ................................................................................................................................................. 5-24
DRIVE TIRES AND WHEELS
BERGOUGNAN - SOLID TIRE ................................................................................................................... 6-18
BRIDGESTONE .......................................................................................................................................... 6-19
MICHELIN ................................................................................................................................................... 6-20
TRELLEBORG ............................................................................................................................................ 6-21
DRY BRAKE SYSTEM
→ PENDING PER ECN 68424 .................................................................................................................. 8-10
PENDING PER ECN 68424 → .................................................................................................................. 8-14

E
ELECTRIC PUMP ........................................................................................................................................... 1-56

©2008 HYSTER COMPANY See Service Manual iii


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
ELECTRICAL SYSTEM
DIESEL ENGINE ......................................................................................................................................... 4-4
LPG ENGINE .............................................................................................................................................. 4-8
SERIES 553 - 250 MM (10 IN.) SIDE-SHIFT .............................................................................................. 12-4
SERIES 555 ................................................................................................................................................ 12-6
SERIES 558 - 250 MM (10 IN.) SIDE-SHIFT .............................................................................................. 12-8
ELECTRONIC LEVER ASSEMBLY ................................................................................................................ 9-40
WITH CLAMP ATTACHMENT .................................................................................................................... 9-42
END BEAM ASSEMBLY
SERIES 553 - 250 MM (10 IN.) SIDE-SHIFT .............................................................................................. 12-10
SERIES 555 ................................................................................................................................................ 12-12
SERIES 558 - 250 MM (10 IN.) SIDE-SHIFT .............................................................................................. 12-14
END CAP PARTS
LIFT SECTION ............................................................................................................................................ 9-26
ENGINE ASSEMBLY
CUMMINS DIESEL ..................................................................................................................................... 2-104
CUMMINS LPG ........................................................................................................................................... 2-34
ENGINE BLOCK HEATER
CUMMINS DIESEL ..................................................................................................................................... 2-138
ENGINE CONTROL MODULE
CUMMINS DIESEL ..................................................................................................................................... 2-106
ENGINE CONTROL SYSTEM
CUMMINS DIESEL ..................................................................................................................................... 4-26
CUMMINS LPG ........................................................................................................................................... 4-28
ENGINE COOLANT VENT
CUMMINS DIESEL ..................................................................................................................................... 2-108
ENGINE FUEL PRESSURE SENDER ............................................................................................................ 15-2
ENGINE IGNITION SYSTEM
CUMMINS LPG ........................................................................................................................................... 4-36
ENGINE MOUNT
CUMMINS LPG ........................................................................................................................................... 2-36
ENGINE MOUNTS
CUMMINS DIESEL ..................................................................................................................................... 2-109
ENGINE OIL COOLER
CUMMINS DIESEL ..................................................................................................................................... 2-110
CUMMINS LPG ........................................................................................................................................... 2-38
ETR MODULE WIRING
CUMMINS DIESEL ..................................................................................................................................... 2-111
EXHAUST GAS SENSOR PLUMBING
CUMMINS LPG ........................................................................................................................................... 2-40
EXHAUST MANIFOLD
CUMMINS DIESEL ..................................................................................................................................... 2-112
CUMMINS LPG ........................................................................................................................................... 2-41
EXHAUST OUTLET CONNECTION
CUMMINS LPG ........................................................................................................................................... 2-42
EXHAUST SYSTEM
DIESEL ........................................................................................................................................................ 2-14
LPG ............................................................................................................................................................. 2-12

iv See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
EXTENSION CYLINDER AND ATTACHING PARTS
SERIES 553, 558 - 250 MM (10 IN.) SIDE-SHIFT ...................................................................................... 12-18
SERIES 555 ................................................................................................................................................ 12-22
EXTERIOR MIRRORS .................................................................................................................................... 1-12

F
FAN DRIVE
CUMMINS LPG ........................................................................................................................................... 2-43
FAN DRIVE AND MOUNTING
CUMMINS DIESEL ..................................................................................................................................... 2-113
FLOORPLATES .............................................................................................................................................. 1-4
FLYWHEEL
CUMMINS LPG ........................................................................................................................................... 2-44
FLYWHEEL AND MOUNTING
CUMMINS DIESEL ..................................................................................................................................... 2-114
FLYWHEEL HOUSING
CUMMINS DIESEL ..................................................................................................................................... 2-115
CUMMINS LPG ........................................................................................................................................... 2-46
FORK POSITIONING CYLINDER ................................................................................................................... 13-38
FORKS ............................................................................................................................................................ 10-16
FORWARD AND REVERSE LEVER TO MONOTROL KIT ............................................................................ 15-2
FORWARD CLUTCH ...................................................................................................................................... 5-26
FREE-LIFT CYLINDER ................................................................................................................................... 11-12
FRONT FENDER LIGHTS .............................................................................................................................. 14-3
FRONT GEAR COVER
CUMMINS DIESEL ..................................................................................................................................... 2-116
FRONT GEAR COVER AND HOUSING
CUMMINS LPG ........................................................................................................................................... 2-48
FRONT GEAR TRAIN ACCESSORY DRIVE
CUMMINS LPG ........................................................................................................................................... 2-50
FUEL CONTROL MODULE
CUMMINS LPG ........................................................................................................................................... 3-22
FUEL FILTER
CUMMINS DIESEL ..................................................................................................................................... 3-31
CUMMINS LPG ........................................................................................................................................... 3-25
FUEL FILTER PLUMBING
CUMMINS DIESEL ..................................................................................................................................... 3-30
FUEL INJECTION PUMP
CUMMINS DIESEL ..................................................................................................................................... 3-28
FUEL INJECTOR
CUMMINS DIESEL ..................................................................................................................................... 3-29
FUEL INJECTOR PLUMBING
CUMMINS DIESEL ..................................................................................................................................... 3-26
FUEL INLET FITTING
CUMMINS DIESEL ..................................................................................................................................... 3-32
FUEL RAIL SYSTEM
CUMMINS DIESEL ..................................................................................................................................... 3-34

©2008 HYSTER COMPANY See Service Manual v


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
FUEL SYSTEM
DIESEL ........................................................................................................................................................ 3-6
LPG ............................................................................................................................................................. 3-2
FUEL SYSTEM ACCESSORIES
CUMMINS DIESEL ..................................................................................................................................... 3-21
CUMMINS LPG ........................................................................................................................................... 3-20

G
GEAR CLUTCH INSTALLATION .................................................................................................................... 5-28

H
HAND PUMP ................................................................................................................................................... 1-54
HANDHOLD AND UNDERFLOOR COVER
OPEN CAB .................................................................................................................................................. 1-22
HEADER HOSE
→ PENDING PER ECN 68533-34 ............................................................................................................. 10-18
PENDING PER ECN 68533-34 → ............................................................................................................. 10-22
EMPTY CONTAINER HANDLER ................................................................................................................ 12-24
HEATER AND AIR CONDITIONER ASSEMBLY
S/N G019E01501E → ................................................................................................................................ 1-68
HEATER AND AIR CONDITIONER MOUNTING ............................................................................................ 1-64
HEATER ASSEMBLY
→ S/N G019E01500E ................................................................................................................................ 1-66
HEATER HOSES
DIESEL ENGINE ......................................................................................................................................... 1-72
LPG ENGINE .............................................................................................................................................. 1-74
HEATING AND AIR CONDITIONING SYSTEM FILTER ................................................................................ 1-70
HOODS AND COVERS ................................................................................................................................... 1-6
HUB AND SHAFT ASSEMBLY
DRY BRAKE ................................................................................................................................................ 6-14
WET BRAKE ............................................................................................................................................... 6-12
HYDRAULIC CONTROL AND TWISTLOCK
EMPTY CONTAINER HANDLER ................................................................................................................ 1-44
HYDRAULIC CONTROL VALVE AND ATTACHING PARTS
SHEET 1 OF 2 ............................................................................................................................................ 9-18
SHEET 2 OF 2 ............................................................................................................................................ 9-20
HYDRAULIC CONTROL VALVE ASSEMBLY ................................................................................................ 9-14
HYDRAULIC CONTROLS
JOYSTICK ................................................................................................................................................... 9-31
LEVERS ...................................................................................................................................................... 9-28
HYDRAULIC GEAR PUMP
DIESEL ENGINE - WET BRAKE ................................................................................................................ 8-41
LPG ENGINE - WET BRAKE ...................................................................................................................... 8-40
HYDRAULIC PUMP ........................................................................................................................................ 9-32
HYDRAULIC SUPPLY AND RETURN
SHEET 1 OF 3 ............................................................................................................................................ 9-2
SHEET 2 OF 3 ............................................................................................................................................ 9-6
SHEET 3 OF 3 ............................................................................................................................................ 9-8

vi See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
HYDRAULIC SYSTEM
SERIES 553 - 250 MM (10 IN.) SIDE-SHIFT .............................................................................................. 12-28
SERIES 555 ................................................................................................................................................ 12-30
SERIES 558 - 250 MM (10 IN.) SIDE-SHIFT .............................................................................................. 12-32
HYDRAULIC TANK AND ATTACHING PARTS
→ PENDING PER ECN 68533-32 ............................................................................................................. 9-10
PENDING PER ECN 68533-32 → ............................................................................................................. 9-12

I
INDICATOR DISPLAY AND CONTROLS ....................................................................................................... 1-40
INNER MAST .................................................................................................................................................. 10-26
INTAKE MANIFOLD
CUMMINS LPG ........................................................................................................................................... 2-52

J
JOYSTICK ASSEMBLY
SUSPENSION HOOKS ............................................................................................................................... 4-24
TWISTLOCKS ............................................................................................................................................. 4-22

L
LABELS
HYDRAULIC CONTROL - JOYSTICK ........................................................................................................ 1-100
HYDRAULIC CONTROL - LEVERS ............................................................................................................ 1-101
MAIN ........................................................................................................................................................... 1-98
LIFT ................................................................................................................................................................. 10-28
LIFT ACCUMULATOR AND ATTACHING PARTS ......................................................................................... 9-35
LIFT ACCUMULATOR ASSEMBLY ................................................................................................................ 9-34
LIFT CYLINDER
EMPTY CONTAINER HANDLER ................................................................................................................ 10-32
NON-EMPTY CONTAINER HANDLER ...................................................................................................... 10-34
LIFTING BRACKET
CUMMINS LPG ........................................................................................................................................... 2-54
LIFTING BRACKETS AND MOUNTING
CUMMINS DIESEL ..................................................................................................................................... 2-117
LIGHT SWITCHES .......................................................................................................................................... 4-11
LOW CLUTCH ................................................................................................................................................. 5-32
LUBRICATING OIL PUMP
CUMMINS DIESEL ..................................................................................................................................... 2-118

M
MAIN FRAME
SERIES 553, 555, 558 - 250 MM (10 IN.) SIDE-SHIFT .............................................................................. 12-34
SERIES 555 - 600 MM (23.6 IN.) SIDE-SHIFT ........................................................................................... 12-36
MAIN LIFT CYLINDER .................................................................................................................................... 11-16
MAIN WINDOW ASSEMBLY .......................................................................................................................... 1-26
MAST ASSEMBLY
SHEET 1 OF 3 ............................................................................................................................................ 11-18
SHEET 2 OF 3 ............................................................................................................................................ 11-20
SHEET 3 OF 3 ............................................................................................................................................ 11-22
MAST INSTALLATION .................................................................................................................................... 10-38

©2008 HYSTER COMPANY See Service Manual vii


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
MAST WORKLIGHTS
TWO AND THREE STAGE MAST .............................................................................................................. 14-10
MONOTROL PEDAL ASSEMBLY ................................................................................................................... 3-16
MONOTROL TO FORWARD AND REVERSE LEVER KIT ............................................................................ 15-2

O
OIL FILLER
CUMMINS DIESEL ..................................................................................................................................... 2-119
OIL FILTER
CUMMINS DIESEL ..................................................................................................................................... 2-120
OIL LEVEL GAUGE
CUMMINS DIESEL ..................................................................................................................................... 2-121
CUMMINS LPG ........................................................................................................................................... 2-56
OIL PAN
CUMMINS DIESEL ..................................................................................................................................... 2-122
CUMMINS LPG ........................................................................................................................................... 2-58
OIL PUMP
CUMMINS LPG ........................................................................................................................................... 2-60
OUTER MAST ................................................................................................................................................. 10-36
OUTPUT FLANGE .......................................................................................................................................... 5-34
OUTPUT SHAFT ............................................................................................................................................. 5-36

P
PARK BRAKE
WET BRAKE ............................................................................................................................................... 6-16
PILOT VALVE ASSEMBLY ............................................................................................................................. 9-24
PISTON AND CONNECTING ROD
CUMMINS LPG ........................................................................................................................................... 2-62
PIVOT ARM ASSEMBLY ................................................................................................................................ 1-96

R
RADIATOR ASSEMBLY .................................................................................................................................. 2-6
RADIO CONSOLE ........................................................................................................................................... 1-36
REAR DUCT AND CONSOLE ........................................................................................................................ 1-38
REAR GEAR HOUSING
CUMMINS DIESEL ..................................................................................................................................... 2-124
REAR GEAR TRAIN ACCESSORY MOUNTING COVER
CUMMINS DIESEL ..................................................................................................................................... 2-125
REAR WORK LIGHTS .................................................................................................................................... 14-12
RELAYS AND FUSES ..................................................................................................................................... 4-14
REVERSE AND SECOND CLUTCH ............................................................................................................... 5-38
REVERSE IDLER SHAFT ............................................................................................................................... 5-30
ROCKER LEVERS
CUMMINS DIESEL ..................................................................................................................................... 2-126
CUMMINS LPG ........................................................................................................................................... 2-64

S
SEAT
ARMREST ASSEMBLY - WITH WINDOW WASHER OPTIONS ............................................................... 1-94
SEAT ASSEMBLY ........................................................................................................................................... 1-90

viii See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
SEAT SUSPENSION ASSEMBLY
AIR .............................................................................................................................................................. 1-78
MECHANICAL ............................................................................................................................................. 1-82
SEAT SUSPENSION MOUNTING .................................................................................................................. 1-86
SIDE-SHIFT CARRIAGE
DUAL FUNCTION WITH FORK POSITIONER - TWO STAGE LIMITED FREE-LIFT ................................ 13-4
FOUR, FIVE, AND SIX FUNCTION - TWO STAGE LIMITED FREE-LIFT ................................................. 13-8
FOUR, FIVE, AND SIX FUNCTION - THREE STAGE FULL FREE-LIFT ................................................... 13-22
INDIVIDUAL FORK POSITIONER (FIVE FUNCTION) - TWO STAGE LIMITED FREE-LIFT .................... 13-12
INDIVIDUAL FORK POSITIONER (FIVE FUNCTION) - THREE STAGE FULL FREE-LIFT ..................... 13-26
SIMULTANEOUS FORK POSITIONER (FOUR FUNCTION) - TWO STAGE LIMITED FREE-LIFT ......... 13-16
SIMULTANEOUS FORK POSITIONER (FOUR FUNCTION) - THREE STAGE FULL FREE-LIFT ........... 13-30
THREE FUNCTION - TWO STAGE LIMITED FREE-LIFT ......................................................................... 13-2
THREE FUNCTION - THREE STAGE FULL FREE-LIFT ........................................................................... 13-20
SIDE-SHIFT CYLINDER
DUAL FUNCTION WITH FORK POSITIONER ........................................................................................... 13-40
SERIES 553, 555 - 250 MM (10 IN.) SIDE-SHIFT ...................................................................................... 12-38
SERIES 555 - 600 MM (23.6 IN.) SIDE-SHIFT ........................................................................................... 12-39
SERIES 558 - 250 MM (10 IN.) SIDE-SHIFT .............................................................................................. 12-40
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-36
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 13-34
STANDARD PIN CARRIAGE
(THREE STAGE) - (FOUR, FIVE, AND SIX FUNCTION) ........................................................................... 11-4
STARTER MOTOR
CUMMINS DIESEL ..................................................................................................................................... 4-30
CUMMINS LPG ........................................................................................................................................... 4-31
STEER AXLE .................................................................................................................................................. 7-6
STEER CYLINDER ......................................................................................................................................... 7-10
STEER TIRES AND WHEELS
BERGOUGNAN - SOLID TIRE ................................................................................................................... 7-12
BRIDGESTONE .......................................................................................................................................... 7-13
MICHELIN ................................................................................................................................................... 7-14
TRELLEBORG ............................................................................................................................................ 7-15
STEERING COLUMN AND ATTACHING PARTS .......................................................................................... 7-4
STEERING COLUMN ASSEMBLY ................................................................................................................. 7-2
STROBE LIGHT .............................................................................................................................................. 14-8

T
TAIL LIGHT ASSEMBLY ................................................................................................................................. 14-4
THERMOSTAT
CUMMINS DIESEL ..................................................................................................................................... 2-128
CUMMINS LPG ........................................................................................................................................... 2-66
THERMOSTAT HOUSING
CUMMINS LPG ........................................................................................................................................... 2-67
THIRD CLUTCH .............................................................................................................................................. 5-40
THROTTLE PEDAL LINKAGE ........................................................................................................................ 3-18
TILT CYLINDER
CAB ............................................................................................................................................................. 1-50
TILT CYLINDER AND ATTACHING PARTS ................................................................................................... 9-38

©2008 HYSTER COMPANY See Service Manual ix


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
TILT CYLINDER ASSEMBLY .......................................................................................................................... 9-36
TILT PLATFORM ASSEMBLY ........................................................................................................................ 1-52
TORQUE CONVERTER ASSEMBLY ............................................................................................................. 5-10
TORQUE CONVERTER COOLER PLUGS
CUMMINS DIESEL ..................................................................................................................................... 2-129
TORQUE CONVERTER HOUSING AND ATTACHING PARTS .................................................................... 5-8
TRAINING SEAT ............................................................................................................................................. 1-76
TRANSMISSION CASE .................................................................................................................................. 5-12
TRANSMISSION CONTROL VALVE .............................................................................................................. 5-18
TRANSMISSION MOUNT AND ATTACHING PARTS
DIESEL ENGINE ......................................................................................................................................... 5-2
LPG ENGINE .............................................................................................................................................. 5-4
TURBINE SHAFT AND STATOR SUPPORT ................................................................................................. 5-42
TURBOCHARGER
CUMMINS DIESEL ..................................................................................................................................... 2-130
CUMMINS LPG ........................................................................................................................................... 2-68
TURBOCHARGER COMPRESSOR OUTLET CONNECTION
CUMMINS LPG ........................................................................................................................................... 2-69
TURBOCHARGER PLUMBING
CUMMINS DIESEL ..................................................................................................................................... 2-131
CUMMINS LPG ........................................................................................................................................... 2-70
TWIST LOCK CYLINDER
SERIES 558 - 250 MM (10 IN.) SIDE-SHIFT .............................................................................................. 12-41

U
UNIVERSAL SHAFT ....................................................................................................................................... 5-6

V
VALVE ASSEMBLY
SERIES 553, 555, 558 - END BEAM .......................................................................................................... 12-42
SERIES 553, 555, 558 - SIDE-SHIFT ......................................................................................................... 12-44
VALVE COVER
CUMMINS DIESEL ..................................................................................................................................... 2-132
CUMMINS LPG ........................................................................................................................................... 2-72
VALVE TAPPET
CUMMINS LPG ........................................................................................................................................... 2-74
VALVE TAPPETS
CUMMINS DIESEL ..................................................................................................................................... 2-133
VIBRATION DAMPER
CUMMINS DIESEL ..................................................................................................................................... 2-134
CUMMINS LPG ........................................................................................................................................... 2-76

W
WATER INLET CONNECTION
CUMMINS LPG ........................................................................................................................................... 2-78
WATER OUTLET CONNECTION
CUMMINS DIESEL ..................................................................................................................................... 2-135
CUMMINS LPG ........................................................................................................................................... 2-79

x See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
WATER PUMP
CUMMINS DIESEL ..................................................................................................................................... 2-136
CUMMINS LPG ........................................................................................................................................... 2-80
WATER PUMP DRIVE
CUMMINS DIESEL ..................................................................................................................................... 2-137
WEAR PADS
SERIES 553, 555, 558 ................................................................................................................................ 12-46
WET BRAKE SYSTEM
DIESEL ENGINE ......................................................................................................................................... 8-6
LPG ENGINE .............................................................................................................................................. 8-2
WINDOW WIPER SYSTEM
SHEET 1 OF 2 ............................................................................................................................................ 1-28
SHEET 2 OF 2 ............................................................................................................................................ 1-30

©2008 HYSTER COMPANY See Service Manual xi


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
WIRE HARNESS
AIR DRYER ................................................................................................................................................. 4-103
ARMREST - OPEN CAB ............................................................................................................................. 4-76
ARMREST - CLOSED CAB ........................................................................................................................ 4-78
BACK-UP ALARM ....................................................................................................................................... 4-98
BRAKE TEMPERATURE ............................................................................................................................ 4-102
CAB LIGHTS ............................................................................................................................................... 4-80
CAB SIDE CONSOLE - SHEET 1 0F 3 ....................................................................................................... 4-54
CAB SIDE CONSOLE - SHEET 2 OF 3 ...................................................................................................... 4-58
CAB SIDE CONSOLE - SHEET 3 OF 3 ...................................................................................................... 4-62
CAB TILT ..................................................................................................................................................... 4-72
CAB UNDERFLOOR ................................................................................................................................... 4-70
CHASSIS, DIESEL - SHEET 1 0F 2 ........................................................................................................... 4-38
CHASSIS, DIESEL - SHEET 2 0F 2 ........................................................................................................... 4-42
CHASSIS, LPG - SHEET 1 0F 2 ................................................................................................................. 4-46
CHASSIS, LPG - SHEET 2 0F 2 ................................................................................................................. 4-50
CLOSED CAB ............................................................................................................................................. 4-64
EMPTY CONTAINER HANDLER ATTACHMENT ...................................................................................... 4-89
FRONT END ............................................................................................................................................... 4-105
FRONT END EQUIPMENT ......................................................................................................................... 4-88
FRONT LIGHTS, EC4 ................................................................................................................................. 4-81
FRONT LIGHTS, EC4 - WITH FRONT FENDER LIGHTS ......................................................................... 4-82
FRONT LIGHTS, NON-EC4 - WITH FRONT FENDER AND MAST WORKLIGHTS ................................. 4-84
FRONT LIGHTS, NON-EC4 ........................................................................................................................ 4-86
HYDRAULIC OIL TEMPERATURE ............................................................................................................. 4-104
MAST LIGHT EXTENSION - RIGHT HAND ............................................................................................... 4-91
MAST LIGHT EXTENSION - LEFT HAND .................................................................................................. 4-92
MAST WORKLIGHT EXTENSION .............................................................................................................. 4-90
OPEN CAB .................................................................................................................................................. 4-68
REAR DRIVE LIGHT EXTENSION ............................................................................................................. 4-96
REAR WIPER .............................................................................................................................................. 4-74
REAR WORK LIGHTS ................................................................................................................................ 4-93
SHIFT LEVER (S/N G019E01911F → EXC. 01912-01913, 01924, 01915) .............................................. 4-108
STEERING COLUMN ................................................................................................................................. 4-100
STROBE LIGHT .......................................................................................................................................... 4-94
TAIL LIGHTS ............................................................................................................................................... 4-109
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 4-107
WINDOW WASH PUMPS ........................................................................................................................... 4-73

xii See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

ABBREVIATIONS QUICK REFERENCE SHEET

Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM DEFINITION TERM DEFINITION
Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment MSTS Microprocessor Spark Timing System
D/B Date Break NPT National Pipe Threads
dbA Decibel "A" Scale O/S Oversize
DE Drive End PTO Power Take Off
ECH Empty Container Handler RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High S/N Serial Number
Stacking TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High UL Type D Diesel-Powered Safety Rating
Stacking
UL Type DS Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High
Stacking UL Type E Battery-Powered Safety Rating

ECH-6 Empty Container Handler - 6 High UL Type EE Battery-Powered Safety Rating


Stacking UL Type ES Battery-Powered Safety Rating
ECH-7 Empty Container Handler - 7 High UL Type G Gasoline-Powered Safety Rating
Stacking UL Type GS Gasoline-Powered Safety Rating
ECM Electronic Control Module UL Type LP Gas-Powered Safety Rating
ECN Engineering Change Notice UL Type LPS LP Gas-Powered Safety Rating
EEPROM Electrically Erasable Programmable U/S Undersize
Read Only Memory
UL Underwriters Laboratory
EPA US Environmental Protection Agency
V Volts
EPROM Electrically Programmable Read Only
Memory

©2008 HYSTER COMPANY See Service Manual xiii


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

HOW TO USE THE ILLUSTRATED PARTS MANUAL

This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.

xiv See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

HOW TO FIND THE DESIRED PART NUMBER


WHEN THE PART NUMBER AND THE NEXT previous page, BEARING CAP (Item 2) is a
HIGHER ASSEMBLY IS NOT KNOWN: subpart of the major assembly CASE.

1. Determine the function and application of the part 9. Quantities shown are for one assembly. The
required. Turn to the Sections Page. Choose the quantities of the subpart BEARING CAP are
general area of reference most likely to include the indicated as two and two. This means two per
part. CASE assembly.

2. Turn to the section you chose. Use the Section 10. Serial number breaks identify the most current
Table of Contents to determine the assembly parts information and are shown as follows:
which would normally contain the part required. → S/N D001H2628
Then locate the part on the assembly breakdown Indicates last serial number affected.
page. S/N D001H2629 →
Indicates the first serial number affected.
WHEN THE PART NUMBER IS NOT KNOWN S/N D001H1553 ↔ S/N D001H3291
AND THE NEXT HIGHER ASSEMBLY IS Indicates a range of serial numbers affected.
KNOWN:
ECN numbers for pending serial numbers are
3. Determine the assembly the required part is used shown to allow for the inclusion of the most current
on. Turn to the Table of Contents (Page i). parts information and are identified as follows:
→ S/N Pending Per ECN 63243
4. Locate the assembly the required part is used on
Indicates a pending serial number for last unit
and turn to the page indicated for that assembly.
affected.
Then locate the part on the assembly breakdown
S/N Pending Per ECN 63243 →
page.
Indicates a pending serial number for first unit
WHEN THE PART NUMBER IS KNOWN: affected.

5. Use the Numerical Index (Page 16-1) to find the Date breaks are used to indicate when a change
part number. Turn to the page listed and locate the occurred but a subsequent serial number break
part as indicated by the item number. was not recorded. This is an arbitrary date usually
based on the ECN release and are identified as
GENERAL: follows:
→ D/B 3/00
The assembly breakdowns include part numbers, Indicates that a change occurred sometime
descriptions, quantities required, keys and within that month for the item affected.
footnotes to help in selecting correct parts. D/B 3/00 →
Indicates that a change occurred sometime
6. Five periods in the PART NO. column (. . . . .)
within that month for the item affected.
indicate that the part is either Not Serviced
D/B 3/00 ↔ D/B 4/00
Separately or there is a reference to another figure.
Indicates a range of production dates of the item
A figure reference is denoted by a pointing hand
affected.
followed by a figure number in the DESCRIPTION
column (FFigure 10) Contact your local dealer for Hyster lift trucks for
serial number information for items with a ECN or
7. Keys are used to show two or more similar
a date break.
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" ORDERING PARTS:
and the corresponding quantity column to find the
required parts. Two periods in the QTY column (..) When ordering replacement parts, give the unit serial
indicate that the part is not used for that assembly. number, part number, name of part and quantity
required.
8. Indented descriptions under the DESCRIPTION
column are used to indicate assemblies and For any further information on parts, service, or
subparts of assemblies. In the example on the ordering, consult your local dealer for Hyster lift trucks.

©2008 HYSTER COMPANY See Service Manual xv


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

IDENTIFICATION OF TRUCK SERIAL NUMBERS

(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Hyster lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

xvi See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

PUBLICATIONS

Every new lift truck is provided with an OPERATING MANUALS with complete replacement part
MANUAL. This manual has information that the identification, are available at a nominal fee from your
operator must know for inspection and operation of the Hyster dealer to assist users in effectively maintaining
lift truck. Hyster lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
SERVICE MAINTENANCE MANUALS, which provide for this model lift truck.
service and overhaul procedures, and PARTS

PUBLICATION HYSTER PART NUMBER

Operating Manual........................................................................................................................ 1659437

Service Manual (Complete)......................................................................................................... 1660397

Parts Manual............................................................................................................................... 1660384

©2008 HYSTER COMPANY See Service Manual xvii


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

NOTES

xviii See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

1 FRAME
UNIT CODE G019
01/2009 NORTH AMERICA

SECTION 1
FRAME

DESCRIPTION PAGE

AIR CONDITIONING COMPRESSOR AND ATTACHING PARTS


DIESEL ENGINE ......................................................................................................................................... 1-60
LPG ENGINE .............................................................................................................................................. 1-62
CAB AND TILT CYLINDER MOUNTING ........................................................................................................ 1-46
CAB ATTACHING PARTS .............................................................................................................................. 1-10
CAB DOOR
LEFT HAND ................................................................................................................................................ 1-18
RIGHT HAND .............................................................................................................................................. 1-16
CAB DOOR ATTACHING PARTS ................................................................................................................... 1-14
CAB ELECTRONIC CONTROLS AND PANELS ............................................................................................ 1-42
CAB FLOORMATS .......................................................................................................................................... 1-20
CAB SUNSHADES .......................................................................................................................................... 1-32
CAB TILT PUMP ASSEMBLY
ELECTRIC ................................................................................................................................................... 1-53
CAB WINDOWS INSTALLATION ................................................................................................................... 1-24
CONDENSOR AND ATTACHING PARTS ...................................................................................................... 1-58
COUNTERWEIGHT ........................................................................................................................................ 1-8
DASH DISPLAY .............................................................................................................................................. 1-34
ELECTRIC PUMP ........................................................................................................................................... 1-56
EXTERIOR MIRRORS .................................................................................................................................... 1-12
FLOORPLATES .............................................................................................................................................. 1-4
HAND PUMP ................................................................................................................................................... 1-54
HANDHOLD AND UNDERFLOOR COVER
OPEN CAB .................................................................................................................................................. 1-22
HEATER AND AIR CONDITIONER ASSEMBLY
S/N G019E01501E → ................................................................................................................................ 1-68
HEATER AND AIR CONDITIONER MOUNTING ............................................................................................ 1-64
HEATER ASSEMBLY
→ S/N G019E01500E ................................................................................................................................ 1-66
HEATER HOSES
DIESEL ENGINE ......................................................................................................................................... 1-72
LPG ENGINE .............................................................................................................................................. 1-74
HEATING AND AIR CONDITIONING SYSTEM FILTER ................................................................................ 1-70
HOODS AND COVERS ................................................................................................................................... 1-6
HYDRAULIC CONTROL AND TWISTLOCK
EMPTY CONTAINER HANDLER ................................................................................................................ 1-44
INDICATOR DISPLAY AND CONTROLS ....................................................................................................... 1-40
LABELS
HYDRAULIC CONTROL - JOYSTICK ........................................................................................................ 1-100
HYDRAULIC CONTROL - LEVERS ............................................................................................................ 1-101
MAIN ........................................................................................................................................................... 1-98
MAIN WINDOW ASSEMBLY .......................................................................................................................... 1-26
PIVOT ARM ASSEMBLY ................................................................................................................................ 1-96
RADIO CONSOLE ........................................................................................................................................... 1-36
REAR DUCT AND CONSOLE ........................................................................................................................ 1-38
SEAT
ARMREST ASSEMBLY - WITH WINDOW WASHER OPTIONS ............................................................... 1-94
SEAT ASSEMBLY ........................................................................................................................................... 1-90

©2008 HYSTER COMPANY See Service Manual 1-1


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

SECTION 1
FRAME

DESCRIPTION PAGE

SEAT SUSPENSION ASSEMBLY


AIR .............................................................................................................................................................. 1-78
MECHANICAL ............................................................................................................................................. 1-82
SEAT SUSPENSION MOUNTING .................................................................................................................. 1-86
TILT CYLINDER
CAB ............................................................................................................................................................. 1-50
TILT PLATFORM ASSEMBLY ........................................................................................................................ 1-52
TRAINING SEAT ............................................................................................................................................. 1-76
WINDOW WIPER SYSTEM
SHEET 1 OF 2 ............................................................................................................................................ 1-28
SHEET 2 OF 2 ............................................................................................................................................ 1-30

1-2 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NOTES

©2008 HYSTER COMPANY See Service Manual 1-3


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

FLOORPLATES (FIGURE 1-1)

1-4 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

FLOORPLATES
ITEM PART NO. DESCRIPTION QTY
1 b 1633071 Plate Wldmt (RH) ................................................................................................ 1
1 c 1678450 Extension (RH) ................................................................................................... 1
2 1597444 Capscrew ............................................................................................................ 6
3 b 1633070 Plate Wldmt (LH) ................................................................................................ 1
3 c 1678448 Extension (LH) .................................................................................................... 1
4 1581558 Washer ............................................................................................................... 6
5 b 1648281 Running Board (RH) ........................................................................................... 1
5 c 1678391 Running Board (RH) ........................................................................................... 1
6 b 320158 Washer ............................................................................................................... 28
6 c 320158 Washer ............................................................................................................... 16
7 b 302400 Nut ...................................................................................................................... 8
8 b 302402 Locknut ............................................................................................................... 6
9 b 320162 Washer ............................................................................................................... 18
10 b 1648280 Running Board (LH) ............................................................................................ 1
10 c 1694653 Running Board (LH) ............................................................................................ 1
11 b 287837 Capscrew ............................................................................................................ 6
12 b 216735 Grommet ............................................................................................................. 6
13 b 91946 Grommet ............................................................................................................. 8
14 296012 Capscrew ............................................................................................................ 8
15 136749 Screw .................................................................................................................. 4
16 1637322 Sound Liner (RH) ................................................................................................ 1
17 2093122 Cover .................................................................................................................. 1
18 176640 Bolt ...................................................................................................................... 8
19 320157 Washer ............................................................................................................... 8
20 1637312 Sound Liner (LH) ................................................................................................ 1
21 1637309 Plate .................................................................................................................... 2
22 1597449 Capscrew ............................................................................................................ 14
23 1581851 Washer ............................................................................................................... 14
24 1485265 Cover .................................................................................................................. 1
25 1485263 Panel (LH) ........................................................................................................... 1
26 1491360 Seal-Bulk ............................................................................................................ AR
27 1480237 Nut ...................................................................................................................... 14
28 1347854 Grommet ............................................................................................................. 1
29 1647769 Battery Tray ........................................................................................................ 1
30 329069 Nut ...................................................................................................................... 2
31 1532341 Gas Spring .......................................................................................................... 1
32 1529665 Capscrew ............................................................................................................ 2
33 1647772 Cover (Battery Box) ............................................................................................ 1
34 1485264 Panel (RH) .......................................................................................................... 1
a 288762 Foam Tape (Counterweight) ............................................................................... 2
ac 1694496 Damper ............................................................................................................... 12
ac 292508 Capscrew ............................................................................................................ 4

FOOTNOTES:
a Not Illustrated c PENDING PER ECN 68533-32 →
b → PENDING PER ECN 68533-32

©2008 HYSTER COMPANY See Service Manual 1-5


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

HOODS AND COVERS (FIGURE 1-2)

1-6 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

HOODS AND COVERS


ITEM PART NO. DESCRIPTION QTY
1 334639 Plug ..................................................................................................................... 2
2 1450759 Button ................................................................................................................. 2
3 302400 Nut ...................................................................................................................... 24
4 320157 Washer ............................................................................................................... 24
5 329069 Nut ...................................................................................................................... 2
6 1455087 Gas Spring .......................................................................................................... 2
7 1484308 Rivet .................................................................................................................... 9
8 1649573 Cover .................................................................................................................. 1
9 302401 Locknut ............................................................................................................... 8
10 287860 Capscrew ............................................................................................................ 4
11 320159 Washer ............................................................................................................... 8
12 1633369 Hinge .................................................................................................................. 1
13 1633363 Hinge .................................................................................................................. 1
14 1633362 Hinge .................................................................................................................. 1
15 1662544 Seal ..................................................................................................................... 1
16 1635845 Support ............................................................................................................... 1
17 1633370 Hinge .................................................................................................................. 2
18 1636056 Hinge .................................................................................................................. 2
19 1636057 Hinge .................................................................................................................. 2
20 1597448 Capscrew ............................................................................................................ 20
21 1636066 Hood (LH) ........................................................................................................... 1
22 1638441 Trim Seal ............................................................................................................ 2
23 1385584 Gas Spring .......................................................................................................... 2
24 239503 Nut ...................................................................................................................... 4
25 1634308 Trim Seal ............................................................................................................ 2
26 362030 Handle ................................................................................................................ 2
27 1634172 Latch ................................................................................................................... 1
28 1504955 Bolt ...................................................................................................................... 2
29 287816 Capscrew ............................................................................................................ 12
30 320156 Washer ............................................................................................................... 12
31 1637098 Button ................................................................................................................. 2
32 1504953 Block ................................................................................................................... 2
33 1628090 Plate .................................................................................................................... 1
34 1597444 Capscrew ............................................................................................................ 2
35 1581558 Washer ............................................................................................................... 6
36 302399 Nut ...................................................................................................................... 4
37 1636067 Hood (RH) ........................................................................................................... 1
38 1636500 Trim Seal ............................................................................................................ 1
39 1636463 Trim Seal ............................................................................................................ 2
40 1634171 Latch ................................................................................................................... 1
41 320161 Washer ............................................................................................................... 2

©2008 HYSTER COMPANY See Service Manual 1-7


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

COUNTERWEIGHT (FIGURE 1-3)

KEY:
A: Without Lifting Eyes
B: With Lifting Eyes
QTY
ITEM PART NO. DESCRIPTION A B
1 1632171 Counterweight (H300HD) ........................................................................... 1 1
1 1632172 Counterweight (H330HD) ........................................................................... 1 1
1 1632173 Counterweight (H360HD, H360HD-12EC) ................................................. 1 1
2 2079027 Capscrew ................................................................................................... 3 3
3 296438 Washer ....................................................................................................... 5 5
4 1373760 Tow Pin ...................................................................................................... 1 1
5 1649266 Grip ............................................................................................................ 1 1
6 302440 Roll Pin ....................................................................................................... 2 2
7 292661 Nut .............................................................................................................. 2 ..
8 1646608 Nut (Special) .............................................................................................. .. 2
9 1507360 Lifting Eye .................................................................................................. .. 2
212899 Foam Tape ................................................................................................. AR AR
1301404 Foam .......................................................................................................... AR AR

1-8 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NOTES

©2008 HYSTER COMPANY See Service Manual 1-9


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

CAB ATTACHING PARTS (FIGURE 1-4)

1-10 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

CAB ATTACHING PARTS


ITEM PART NO. DESCRIPTION QTY
1 1393499 Clamp ................................................................................................................. 1
2 1558036 Clip ...................................................................................................................... 1
3 1504942 Washer ............................................................................................................... 8
4 1566044 Bolt ...................................................................................................................... 8
5 1558037 Seal ..................................................................................................................... 2
6 1492167 Cover .................................................................................................................. 1
7 1492166 Cover .................................................................................................................. 1
8 1498336 Edge Protector .................................................................................................... AR
9 1492140 Washer ............................................................................................................... 6
10 1468306 Screw .................................................................................................................. 5
11 1492139 Nut ...................................................................................................................... 1
12 1491029 Console (RH Internal) ......................................................................................... 1
12 1498376 Cover .................................................................................................................. 1
13 1468319 Screw .................................................................................................................. 1
14 1498357 Screw .................................................................................................................. 2
15 1498356 Clip ...................................................................................................................... 2
16 1498355 Bracket ................................................................................................................ 1
17 1492133 Holder ................................................................................................................. 1
18 1498354 Rivet .................................................................................................................... 5
19 1566041 Screw .................................................................................................................. 4
20 1498334 Handle (Rear) ..................................................................................................... 2
20 136681 Capscrew ....................................................................................................... 4
20 320158 Washer ........................................................................................................... 4
20 1476584 Cover (Capscrew Head) ................................................................................. 4
21 1498335 Pad ..................................................................................................................... 4
22 1498362 Seal ..................................................................................................................... AR
23 1492197 Plate .................................................................................................................... 2
24 1498363 Screw .................................................................................................................. 12
25 1493278 Mirror (Interior) .................................................................................................... 2
26 1664405 Cover .................................................................................................................. 1
27 1493372 Foam (LH) ........................................................................................................... 1
27 1493373 Foam (RH) .......................................................................................................... 1
28 1492163 Screw .................................................................................................................. 16
29 1635006 Plug ..................................................................................................................... 1
30 1635005 Plug ..................................................................................................................... 1
31 1498357 Screw .................................................................................................................. 8
32 292667 Nut ...................................................................................................................... 8
33 1498360 Dash Panel ......................................................................................................... 1
33 1468321 Washer (Plastic) ............................................................................................. 6
33 292501 Capscrew ....................................................................................................... 6
33 1476584 Cover (Capscrew Head) ................................................................................. 6

©2008 HYSTER COMPANY See Service Manual 1-11


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

EXTERIOR MIRRORS (FIGURE 1-5)

ITEM PART NO. DESCRIPTION QTY


1 1678203 End Plug ............................................................................................................. 1
2 1678204 Mirror .................................................................................................................. 1
3 293758 Capscrew ............................................................................................................ 2
4 ..... Pipe ..................................................................................................................... 1
5 ..... Mounting Plate .................................................................................................... 1
6 1678202 Hose Clamp ........................................................................................................ 1
7 320156 Washer ............................................................................................................... 2
8 1581742 Capscrew ............................................................................................................ 2

1-12 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NOTES

©2008 HYSTER COMPANY See Service Manual 1-13


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

CAB DOOR ATTACHING PARTS (FIGURE 1-6)

1-14 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

CAB DOOR ATTACHING PARTS


ITEM PART NO. DESCRIPTION QTY
1 1476584 Cover (Capscrew Head) ..................................................................................... 2
2 316835 Nut ...................................................................................................................... 2
3 1558022 Bar (LH) (Upper) ................................................................................................. 1
4 1493316 Bumper ............................................................................................................... 2
5 1493313 Bumper ............................................................................................................... 2
6 1393473 Hinge (LH) .......................................................................................................... 2
7 1558023 Bar (RH) (Upper) ................................................................................................ 1
8 1566041 Screw .................................................................................................................. 4
9 320158 Washer ............................................................................................................... 2
10 1493318 Capscrew (Striker) .............................................................................................. 2
10 1504955 Bolt ................................................................................................................. 1
11 1504954 Guard ............................................................................................................. 1
12 1504953 Block ............................................................................................................... 1
13 1468312 Washer ............................................................................................................... 4
14 1493308 Bolt ...................................................................................................................... 12
15 1393474 Hinge (RH) .......................................................................................................... 2
16 1566041 Screw .................................................................................................................. 8
17 1558021 Bar (RH) (Lower) ................................................................................................ 1
18 1558020 Bar (LH) (Lower) ................................................................................................. 1

©2008 HYSTER COMPANY See Service Manual 1-15


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

CAB DOOR (FIGURE 1-7)


RIGHT HAND

1-16 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

CAB DOOR
RIGHT HAND

ITEM PART NO. DESCRIPTION QTY


1664394 Door (RH) ........................................................................................................... 1
1 1623268 Door ................................................................................................................ 1
2 1515337 Seal ................................................................................................................ 5
3 1644795 Window (Main) (FFigure 1-12)...................................................................... 1
4 1558294 Seal ................................................................................................................ AR
5 1558295 Window (Lower) ............................................................................................. 1
6 1558296 Frame (Lower RH) .......................................................................................... 1
7 1558297 Sliding Window (Upper) .................................................................................. 1
8 1558298 Frame (Upper RH) .......................................................................................... 1
9 1558299 Hose-Bulk ....................................................................................................... 4
10 1495371 Handle (Push Button) ..................................................................................... 1
11 1495372 Seal ................................................................................................................ 1
12 1495431 Seal ................................................................................................................ 1
13 287816 Capscrew ....................................................................................................... 1
14 1468321 Washer (Plastic) ............................................................................................. 1
15 1558300 Cap ................................................................................................................. 1
16 1558301 Latch ............................................................................................................... 1
17 296229 Capscrew ....................................................................................................... 2
18 1558302 Plate (Door Handle) ........................................................................................ 1
19 1558303 Washer ........................................................................................................... 1
20 1493308 Bolt ................................................................................................................. 1
21 1495435 Cover .............................................................................................................. 1
22 1558305 Lock (Door Handle) ........................................................................................ 1
23 1558306 Piston Rod (Connector) .................................................................................. 1
24 1559691 Latch ............................................................................................................... 1
25 1495454 Seal ................................................................................................................ 1
26 1558307 Screw ............................................................................................................. 3
27 1506738 Washer ........................................................................................................... 3
28 316834 Nut .................................................................................................................. 3
29 1493397 Cover (Capscrew Head) ................................................................................. 3
30 1495456 Washer (Special) ............................................................................................ 1
1623270 Kit-Repair (Sliding Window) ........................................................................... 1
1593629 Key (For Cab Door Grip) ................................................................................ 1

©2008 HYSTER COMPANY See Service Manual 1-17


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

CAB DOOR (FIGURE 1-8)


LEFT HAND

1-18 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

CAB DOOR
LEFT HAND

ITEM PART NO. DESCRIPTION QTY


1664396 Door (LH) ............................................................................................................ 1
1 1623266 Door ................................................................................................................ 1
2 1515337 Seal ................................................................................................................ 5
3 1644794 Window (Main) (FFigure 1-12)...................................................................... 1
4 1558294 Seal ................................................................................................................ AR
5 1558442 Window (Door) (Lower) .................................................................................. 1
6 1558443 Seal (Lower LH) ............................................................................................. 1
7 1558444 Sliding Window (Door) (Upper) ...................................................................... 1
8 1558445 Seal (Upper LH) ............................................................................................. 1
9 1558299 Hose-Bulk ....................................................................................................... 4
10 1495371 Handle (Push Button) ..................................................................................... 1
11 1495372 Seal ................................................................................................................ 1
12 1495431 Seal ................................................................................................................ 1
13 287816 Capscrew ....................................................................................................... 1
14 1468321 Washer (Plastic) ............................................................................................. 1
15 1558300 Cap ................................................................................................................. 1
16 1558446 Latch ............................................................................................................... 1
17 296229 Capscrew ....................................................................................................... 2
18 1558302 Plate ............................................................................................................... 1
19 1558303 Washer ........................................................................................................... 1
20 1493308 Bolt ................................................................................................................. 1
21 1495438 Cover .............................................................................................................. 1
22 1558305 Lock ................................................................................................................ 1
23 1558447 Piston Rod (Connector) .................................................................................. 1
24 1559691 Latch ............................................................................................................... 1
25 1495454 Seal ................................................................................................................ 1
26 1558307 Screw ............................................................................................................. 3
27 1506738 Washer ........................................................................................................... 3
28 316834 Nut .................................................................................................................. 3
29 1493397 Cover (Capscrew Head) ................................................................................. 3
30 1495456 Washer (Special) ............................................................................................ 1
1593629 Key (For Cab Door Grip) ................................................................................ 1
1623270 Kit-Repair (Sliding Window) ........................................................................... 1

©2008 HYSTER COMPANY See Service Manual 1-19


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

CAB FLOORMATS (FIGURE 1-9)

ITEM PART NO. DESCRIPTION QTY


1 1493282 Floormat (Seat) ................................................................................................... 1
2 1493281 Floormat (Main) .................................................................................................. 1
3 1493283 Floormat (Cowl) .................................................................................................. 1
4 1601929 Plug ..................................................................................................................... 4
5 1498365 Strip .................................................................................................................... 1
6 1492140 Washer ............................................................................................................... 4
7 1468318 Screw .................................................................................................................. 4

1-20 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NOTES

©2008 HYSTER COMPANY See Service Manual 1-21


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

HANDHOLD AND UNDERFLOOR COVER (FIGURE 1-10)


OPEN CAB

1-22 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

HANDHOLD AND UNDERFLOOR COVER


OPEN CAB

ITEM PART NO. DESCRIPTION QTY


1 1468311 Screw .................................................................................................................. 8
2 1558015 Rail ...................................................................................................................... 2
3 1498336 Edge Protector .................................................................................................... AR
4 1558016 Grommet ............................................................................................................. 2
5 1508229 Seal ..................................................................................................................... 15
6 1493491 Bushing ............................................................................................................... 3
7 1558017 Cover (Heater Box) ............................................................................................. 1
8 320160 Washer ............................................................................................................... 3
9 136985 Capscrew ............................................................................................................ 3
10 1493312 Cap (Capscrew Head) ........................................................................................ 3

©2008 HYSTER COMPANY See Service Manual 1-23


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

CAB WINDOWS INSTALLATION (FIGURE 1-11)

1-24 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

CAB WINDOWS INSTALLATION


ITEM PART NO. DESCRIPTION QTY
1 1493328 Clip Window ........................................................................................................ 1
2 1498341 Seal ..................................................................................................................... 1
3 1493397 Cover (Capscrew Head) ..................................................................................... 8
4 316834 Nut ...................................................................................................................... 8
5 1498342 Washer ............................................................................................................... 5
6 1493324 Window (Rear) (Curved) ..................................................................................... 1
7 1493321 Seal (Profile) ....................................................................................................... AR
8 1393466 Seal ..................................................................................................................... AR
9 1493320 Window (Tempered) ........................................................................................... 1
9 2046118 Window (Laminated) (Optional) .......................................................................... 1
10 1558024 Window (Skylight) (Top) ..................................................................................... 1
11 1493329 Cover .................................................................................................................. 3
12 1498343 Clip (Roof) ........................................................................................................... 3
13 1468321 Washer (Plastic) ................................................................................................. 3
14 1515337 Seal (Top) ........................................................................................................... AR

©2008 HYSTER COMPANY See Service Manual 1-25


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

MAIN WINDOW ASSEMBLY (FIGURE 1-12)

KEY:
A: Right Hand
B: Left Hand
QTY
ITEM PART NO. DESCRIPTION A B
1644795 Window (Main) ........................................................................................... 1 ..
1644794 Window (Main) ........................................................................................... .. 1
1 1644803 Frame (Sliding Window) ........................................................................ 1 ..
1 1644796 Frame (Sliding Window) ........................................................................ .. 1
2 a 1641640 Strip Seal ............................................................................................... AR AR
3 a 1644804 Seal ........................................................................................................ AR AR
4 1644801 Guide ..................................................................................................... 4 4
5 1644802 Screw ..................................................................................................... 4 4
6 a 1641637 Seal ........................................................................................................ AR AR
7 1644799 Guard ..................................................................................................... 1 1
8 a 1644800 Seal ........................................................................................................ AR AR
9 1483226 Latch ...................................................................................................... 2 2
10 1644806 Glass ...................................................................................................... 1 ..
10 1644797 Glass ...................................................................................................... .. 1
11 1644805 Glass ...................................................................................................... 1 ..
11 1644798 Glass ...................................................................................................... .. 1

FOOTNOTES:
a Sold by the foot

1-26 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NOTES

©2008 HYSTER COMPANY See Service Manual 1-27


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

WINDOW WIPER SYSTEM (FIGURE 1-13)


SHEET 1 OF 2

1-28 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

WINDOW WIPER SYSTEM


SHEET 1 OF 2

ITEM PART NO. DESCRIPTION QTY


1 1493336 Connector ........................................................................................................... 6
2 1498347 Wiper Arm (Top) ................................................................................................. 1
3 1498344 Washer (Nozzle) (Double) .................................................................................. 1
4 1493340 Wiper Blade ........................................................................................................ 1
5 1493341 Wiper Arm (Rear) ................................................................................................ 1
6 1558025 Washer ............................................................................................................... 1
7 1554125 Washer ............................................................................................................... 2
8 1493339 Wiper Motor (Rear) ............................................................................................. 1
9 2043546 Wire Harness (Rear Wiper) (FFigure 4-29)....................................................... 1
10 1493344 Wiper Motor (Top) ............................................................................................... 1
11 1493337 Hose ................................................................................................................... AR
12 1493332 Wiper Motor (Front) ............................................................................................ 1
13 1493333 Linkage (Front) ................................................................................................... 1
14 1493334 Wiper Arm (Single) ............................................................................................. 1
15 1507005 Nozzle (Front) ..................................................................................................... 1
16 1493335 Wiper Blade (Single) ........................................................................................... 1
17 292500 Capscrew ............................................................................................................ 1
18 1492156 Relay (Wiper Timer) (Internal) ............................................................................ 1
19 1498348 Wiper Blade (Top) ............................................................................................... 1
20 1507003 Nozzle (Top) ....................................................................................................... 1

©2008 HYSTER COMPANY See Service Manual 1-29


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

WINDOW WIPER SYSTEM (FIGURE 1-14)


SHEET 2 OF 2

1-30 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

WINDOW WIPER SYSTEM


SHEET 2 OF 2

ITEM PART NO. DESCRIPTION QTY


1 1493337 Hose ................................................................................................................... AR
2 1626996 Reservoir ............................................................................................................ 1
3 1635018 Bracket ................................................................................................................ 2
4 1635019 Plate .................................................................................................................... 1
5 1566044 Bolt ...................................................................................................................... 3
6 1635020 Hose ................................................................................................................... 1
7 1657620 Clamp ................................................................................................................. 4
8 1635021 Washer ............................................................................................................... 1
9 1635022 Screw .................................................................................................................. 4
10 1635023 Cover .................................................................................................................. 1
11 292500 Capscrew ............................................................................................................ 4
12 1506738 Washer ............................................................................................................... 4
13 1493397 Cover (Capscrew Head) ..................................................................................... 4
14 1635026 Cap (Reservoir) .................................................................................................. 1
15 1635025 Pump (24 Volt) .................................................................................................... 1

©2008 HYSTER COMPANY See Service Manual 1-31


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

CAB SUNSHADES (FIGURE 1-15)

KEY:
A: Top Application
B: Rear Application
QTY
ITEM PART NO. DESCRIPTION A B
1 1506751 Sunshade ................................................................................................... 1 1
2 1468318 Screw ......................................................................................................... 2 3
3 1506749 Rubber Pad (Rubber) ................................................................................. 1 ..
4 1655365 Screw ......................................................................................................... 2 2
5 1506750 Clamp ......................................................................................................... 1 ..
6 1506748 Rubber Pad (Rubber) ................................................................................. 1 2
7 1644792 Bracket ....................................................................................................... .. 1
8 1506749 Rubber Pad (Rubber) ................................................................................. .. 1
9 1644793 Plug ............................................................................................................ .. 2
10 1468318 Screw ......................................................................................................... .. 1
11 1644791 Bracket ....................................................................................................... .. 1
12 296415 Washer ....................................................................................................... .. 1

1-32 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NOTES

©2008 HYSTER COMPANY See Service Manual 1-33


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

DASH DISPLAY (FIGURE 1-16)

1-34 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

DASH DISPLAY
ITEM PART NO. DESCRIPTION QTY
1492200 Cover .................................................................................................................. 1
1 1492195 Cover .............................................................................................................. 1
2 1654935 Screw ............................................................................................................. 24
3 1512822 Seal ................................................................................................................ AR
4 1598398 Louver (Round) .............................................................................................. 4
5 1492196 Ashtray ........................................................................................................... 1
6 1468321 Washer (Plastic) ............................................................................................. 6
7 292501 Capscrew ....................................................................................................... 6
8 1498363 Screw .................................................................................................................. 12
9 1493372 Foam (LH) ........................................................................................................... 4
10 1493373 Foam (RH) .......................................................................................................... 1
11 1492197 Plate (LH Air Duct Cover) ................................................................................... 1
12 1492198 Plate (RH Air Duct Cover) ................................................................................... 1
13 1498362 Seal ..................................................................................................................... AR

©2008 HYSTER COMPANY See Service Manual 1-35


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

RADIO CONSOLE (FIGURE 1-17)

1-36 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

RADIO CONSOLE
KEY:
A: Closed Cab
B: Open Cab
QTY
ITEM PART NO. DESCRIPTION A B
1 1492176 Console (Radio) ......................................................................................... 1 ..
2 1491468 Headliner ............................................................................................... 1 ..
3 1393528 Dome Light ............................................................................................ 2 ..
3 1566767 Bracket ................................................................................................... 2 ..
3 887317 Bulb ........................................................................................................ 2 ..
3 1492163 Screw ..................................................................................................... 4 ..
4 1571628 Cover .......................................................................................................... 1 1
5 2093714 Wire Harness (Closed Cab) (FFigure 4-24).............................................. 1 ..
5 2042507 Wire Harness (Open Cab) (FFigure 4-25)................................................ .. 1
6 1566762 Bracket ....................................................................................................... 1 1
7 287854 Capscrew ................................................................................................... 4 4
8 320160 Washer ....................................................................................................... 8 8
9 136692 Nut .............................................................................................................. 4 4
10 1492140 Washer ....................................................................................................... 10 10
11 1468318 Screw ......................................................................................................... 10 10
1508012 Headliner .................................................................................................... .. 1

©2008 HYSTER COMPANY See Service Manual 1-37


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

REAR DUCT AND CONSOLE (FIGURE 1-18)

1-38 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

REAR DUCT AND CONSOLE


ITEM PART NO. DESCRIPTION QTY
1 1493370 Foam ................................................................................................................... 1
2 1492175 Duct (Rear) ......................................................................................................... 1
2 1491495 Duct (Front Cover) .......................................................................................... 1
3 1468318 Screw ............................................................................................................. 8
4 1492140 Washer ........................................................................................................... 8
5 1598398 Louver ............................................................................................................ 2
6 1598420 Nut .................................................................................................................. 8
7 1468320 Screw ............................................................................................................. 4
8 1492169 Louver ............................................................................................................ 2
9 1492173 Foam (Closed Cab) ............................................................................................ 1
9 1558031 Foam (Open Cab) ............................................................................................... 1
10 1506680 Cover .................................................................................................................. 1
11 316835 Nut ...................................................................................................................... 2
12 1506679 Gas Spring .......................................................................................................... 1
13 1499932 Console (Rear Locking) ...................................................................................... 1
14 136681 Capscrew ............................................................................................................ 4
15 320158 Washer ............................................................................................................... 4
16 1506678 Washer ............................................................................................................... 4

©2008 HYSTER COMPANY See Service Manual 1-39


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

INDICATOR DISPLAY AND CONTROLS (FIGURE 1-19)

1-40 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

INDICATOR DISPLAY AND CONTROLS


ITEM PART NO. DESCRIPTION QTY
1 1492139 Nut ...................................................................................................................... 23
2 1492140 Washer ............................................................................................................... 18
3 1468319 Screw .................................................................................................................. 19
4 1492149 Washer ............................................................................................................... 1
5 1659511 Switch (Park Brake) ............................................................................................ 1
6 1492147 Plate (Park Brake) .............................................................................................. 1
7 1566771 Plate (Ignition) ..................................................................................................... 1
8 2091418 Dash Display ....................................................................................................... 1
9 1601935 Plug (Not Shown, For Use Without 12 Volt Socket Option) ................................ 1
9 1566764 Socket (12 Volt) (Optional) ................................................................................. 1
10 1558027 Label (For Use With 12 Volt Socket) .................................................................. 1
11 1558033 Control Panel (Heater) ........................................................................................ 1
11 1615364 Control Panel (Heater and Air Conditioner) ........................................................ 1
12 1492141 Screw .................................................................................................................. 4
13 1566770 Console (Console) (Closed Cab) ........................................................................ 1
13 1652020 Cover (Console) (Open Cab) .............................................................................. 1
14 1561540 Warning Light (Red) (Includes Bulb) ................................................................... 1
15 379902 Ignition Switch ..................................................................................................... 1
15 1337197 Key Set ........................................................................................................... 1
15 186304 Key ............................................................................................................. 2

©2008 HYSTER COMPANY See Service Manual 1-41


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

CAB ELECTRONIC CONTROLS AND PANELS (FIGURE 1-20)

1-42 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

CAB ELECTRONIC CONTROLS AND PANELS


ITEM PART NO. DESCRIPTION QTY
1 292501 Capscrew ............................................................................................................ 3
2 320156 Washer ............................................................................................................... 9
3 2088901 Wire Harness (Side Console) (FFigure 4-21, FFigure 4-22, FFigure 4-23,
FFigure 4-5)........................................................................................................ 1
4 1558041 Screw .................................................................................................................. 1
5 1492146 Bracket Wldmt (Relay) ........................................................................................ 1
6 316834 Nut ...................................................................................................................... 3
7 a 1494677 Shifter (Forward And Reverse Lever) ................................................................. 1
7 c 1494678 Shifter (Forward And Reverse Lever) ................................................................. 1
7 a 1494691 Shifter (Monotrol) ................................................................................................ 1
7 c 1494694 Shifter (Monotrol) ................................................................................................ 1
8 1623812 Screw .................................................................................................................. 2
9 1558055 Washer ............................................................................................................... 2
10 1393781 Back-Up Alarm (Slow Pulse) .............................................................................. 1
11 2056447 Controller (FLT/PWM) ......................................................................................... 1
12 292502 Capscrew ............................................................................................................ 2
13 1558042 Screw .................................................................................................................. 4
14 1498375 Cover (Open Cab) .............................................................................................. 1
14 1491028 Console (RH External) (Closed Cab) .................................................................. 1
15 2094020 Label (Fuse Panel) ............................................................................................. 1
16 b 2092720 Controller (12 V) (LPG) ....................................................................................... 1
16 b 2092719 Controller (12 V-APC 200) (Diesel) .................................................................... 1
16 d 2105570 Controller (LPG) .................................................................................................. 1
16 d 2105569 Controller (Diesel) ............................................................................................... 1
17 292500 Capscrew ............................................................................................................ 2
18 1558050 Bracket ................................................................................................................ 1
19 1567941 Screw .................................................................................................................. 4
20 292500 Capscrew ............................................................................................................ 2
21 1492167 Cover .................................................................................................................. AR
22 1571634 Plate .................................................................................................................... 1

FOOTNOTES:
a → PENDING PER ECN 68527 c PENDING PER ECN 68527 →
b → S/N G019E02164F d S/N G019E02165F →

©2008 HYSTER COMPANY See Service Manual 1-43


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

HYDRAULIC CONTROL AND TWISTLOCK (FIGURE 1-21)


EMPTY CONTAINER HANDLER

1-44 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

HYDRAULIC CONTROL AND TWISTLOCK


EMPTY CONTAINER HANDLER

ITEM PART NO. DESCRIPTION QTY


1 1525429 Controller (Twist Lock) ........................................................................................ 1
2 1571806 Bar ...................................................................................................................... 1
3 1506673 Bracket (LH) ........................................................................................................ 1
4 1506672 Bracket (RH) ....................................................................................................... 1
5 1506671 Plate .................................................................................................................... 2
6 1506738 Washer ............................................................................................................... 8
7 1506670 Nut ...................................................................................................................... 2
8 1506669 Screw .................................................................................................................. 2
9 1506668 Screw .................................................................................................................. 4
10 1506667 Plate .................................................................................................................... 1
11 1468319 Screw .................................................................................................................. 3
12 292502 Capscrew ............................................................................................................ 2
13 320156 Washer ............................................................................................................... 2
14 1520714 Wire Harness (Indicator) ..................................................................................... 1
1558051 Fuse (Not Illustrated) .......................................................................................... 1

©2008 HYSTER COMPANY See Service Manual 1-45


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

CAB AND TILT CYLINDER MOUNTING (FIGURE 1-22)

1-46 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

CAB AND TILT CYLINDER MOUNTING


KEY:
A: Manual Tilt
B: Power Tilt
QTY
ITEM PART NO. DESCRIPTION A B
1 1520841 Shim ........................................................................................................... 4 4
2 1474921 Shaft ........................................................................................................... 1 ..
3 292517 Capscrew ................................................................................................... 1 1
4 320159 Washer ....................................................................................................... 3 3
5 302401 Locknut ....................................................................................................... 1 1
6 1486540 Mount ......................................................................................................... 4 4
7 195566 Anchor ........................................................................................................ 1 1
8 292535 Capscrew ................................................................................................... 4 4
9 300939 Washer ....................................................................................................... 4 4
10 1651378 Tilt Platform (FFigure 1-24)....................................................................... 1 ..
11 1487204 Handle ........................................................................................................ 1 ..
12 176640 Bolt ............................................................................................................. 1 1
13 1486539 Latch .......................................................................................................... 2 2
14 132861 Capscrew ................................................................................................... 7 7
15 320157 Washer ....................................................................................................... 15 17
16 302400 Nut .............................................................................................................. 7 7
17 1486067 Hose Assy .................................................................................................. 1 1
18 1486068 Hose Assy .................................................................................................. 1 1
19 1488675 Fitting ......................................................................................................... 1 1
20 1496296 Fitting ......................................................................................................... 1 2
21 1488676 Fitting ......................................................................................................... 2 2
22 292514 Capscrew ................................................................................................... 2 2
23 1486535 Hand Pump (FFigure 1-26)....................................................................... 1 ..
24 1496459 Fitting ......................................................................................................... .. 1
25 1480186 Cab Tilt Pump Assembly (FFigure 1-25)................................................... .. 1
26 a 370776 Switch (Momentary) ................................................................................... .. 1
26 b 1672504 Push Button Switch .................................................................................... .. 1
27 137852 Strap Clamp ............................................................................................... .. 1
28 287851 Capscrew ................................................................................................... .. 2
29 1485271 Bracket ....................................................................................................... .. 1
30 1496368 Hose Assy .................................................................................................. .. 1
31 2049849 Wire Harness (Cab Tilt) (FFigure 4-27).................................................... .. 1
32 2004005 Strap Clamp ............................................................................................... .. 1
33 292508 Capscrew ................................................................................................... 1 1
34 1533661 Lockwasher ................................................................................................ 1 1
35 1533648 Plate (Cover) .............................................................................................. 1 1
36 1629234 Clamp ......................................................................................................... 1 1
37 1486069 Hose Assy .................................................................................................. 1 1
38 1486070 Hose Assy .................................................................................................. 1 1
39 397676 Strap Clamp ............................................................................................... 3 3
40 1350911 Strap ........................................................................................................... 2 2
41 320161 Washer ....................................................................................................... 2 2
42 15235 Cotter Pin ................................................................................................... 2 2
43 2043194 Tilt Cylinder (Cab) (FFigure 1-23)............................................................. 1 ..
44 1486630 Pin .............................................................................................................. 1 1
45 320169 Washer ....................................................................................................... 1 1

©2008 HYSTER COMPANY See Service Manual 1-47


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

CAB AND TILT CYLINDER MOUNTING


KEY:
A: Manual Tilt
B: Power Tilt
QTY
ITEM PART NO. DESCRIPTION A B
46 1672505 Rain Cap .................................................................................................... .. 1

FOOTNOTES:
a → PENDING PER ECN 68204-80 b PENDING PER ECN 68204-80 →

1-48 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NOTES

©2008 HYSTER COMPANY See Service Manual 1-49


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

TILT CYLINDER (FIGURE 1-23)


CAB

1-50 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

TILT CYLINDER
CAB

ITEM PART NO. DESCRIPTION QTY


2043194 Tilt Cylinder (Cab) ............................................................................................... 1
1 1488735 Filter ............................................................................................................... 2
2 1488703 Coupler ........................................................................................................... 2
3 1488751 Spacer ............................................................................................................ 2
4 ..... Wiper .............................................................................................................. 1
5 ..... Retaining Ring (Bore) ..................................................................................... 1
6 ..... U-Cup ............................................................................................................. 1
7 ..... O-Ring ............................................................................................................ 1
8 ..... Gland .............................................................................................................. 1
9 ..... Retaining Ring (Shaft) .................................................................................... 1
10 ..... Retaining Ring (Shaft) .................................................................................... 1
11 ..... O-Ring ............................................................................................................ 1
12 ..... O-Ring ............................................................................................................ 1
13 ..... Sleeve ............................................................................................................ 1
14 ..... Piston ............................................................................................................. 1
15 ..... Washer ........................................................................................................... 1
16 ..... O-Ring ............................................................................................................ 1
17 ..... Valve Seat Assembly ..................................................................................... 1
18 ..... Pilot Piston Assembly ..................................................................................... 1
19 ..... O-Ring ........................................................................................................ 1
1488752 Kit-Seal ........................................................................................................... 1
1665756 Kit-Service ...................................................................................................... 1
1488762 Kit-Service ...................................................................................................... 1

©2008 HYSTER COMPANY See Service Manual 1-51


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

TILT PLATFORM ASSEMBLY (FIGURE 1-24)

ITEM PART NO. DESCRIPTION QTY


1 1651378 Tilt Platform ......................................................................................................... 1
1 1635003 Plate ............................................................................................................... 1
2 1658214 Tilt Frame ....................................................................................................... 1
3 1493386 Washer ........................................................................................................... 2
4 1493383 Knob ............................................................................................................... 1
5 1493385 Spring ............................................................................................................. 1
6 1493381 Rod (Release) ................................................................................................ 1
7 1493380 Bearing ........................................................................................................... 2
8 1493382 Catch (Tilt) ...................................................................................................... 1
9 1493384 Retaining Ring ................................................................................................ 1
10 1493387 Cotter Pin ....................................................................................................... 1

1-52 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

CAB TILT PUMP ASSEMBLY (FIGURE 1-25)


ELECTRIC

ITEM PART NO. DESCRIPTION QTY


1480186 Cab Tilt Pump Assembly (FFigure 1-27)........................................................... 1
1 1475732 Cab Tilt Pump (Electric) (FFigure 1-27)........................................................ 1
1 1488736 Hose ........................................................................................................... 1
1 1488729 Coupler ....................................................................................................... 1
1 1488728 Kit-Repair Pump ......................................................................................... 1
1 ..... Fitting ..................................................................................................... 1
1 1488703 Coupler .................................................................................................. 1
1 1488730 Spring .................................................................................................... 1
1 ..... Ball ......................................................................................................... 1
1 ..... Screen ................................................................................................... 1
1 1488735 Filter ....................................................................................................... 1
1 1488725 Kit-Motor ..................................................................................................... 1
1 1488726 Electric Motor ......................................................................................... 1
1 1488727 O-Ring ................................................................................................... 1
2 1480187 Connector ....................................................................................................... 1
3 1480188 Connector ....................................................................................................... 1
4 1484709 Terminal (Pin) ................................................................................................. 2
4 866401 Terminal (Alternate Part) ................................................................................ 2

©2008 HYSTER COMPANY See Service Manual 1-53


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

HAND PUMP (FIGURE 1-26)

1-54 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

HAND PUMP
ITEM PART NO. DESCRIPTION QTY
1486535 Hand Pump ......................................................................................................... 1
1 1488689 Plug (Fill) ........................................................................................................ 1
2 ..... O-Ring ........................................................................................................ 1
3 ..... Screw ............................................................................................................. 4
4 ..... Bearing ........................................................................................................... 1
5 ..... Seal ................................................................................................................ 1
6 ..... Filter ............................................................................................................... 1
7 ..... Coupler ........................................................................................................... 2
8 ..... O-Ring ............................................................................................................ 1
9 ..... Joint ................................................................................................................ 1
10 ..... Spool .............................................................................................................. 1
11 ..... Washer ........................................................................................................... 1
12 ..... Pin .................................................................................................................. 1
13 ..... O-Ring ............................................................................................................ 1
14 ..... O-Ring ............................................................................................................ 1
15 ..... Back-Up Ring ................................................................................................. 1
16 ..... Ball ................................................................................................................. 1
1488704 Kit-Seal (Includes Gasket And O-Ring) .......................................................... 1
1488705 Kit-Seal ........................................................................................................... 1

©2008 HYSTER COMPANY See Service Manual 1-55


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

ELECTRIC PUMP (FIGURE 1-27)

1-56 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

ELECTRIC PUMP
ITEM PART NO. DESCRIPTION QTY
1475732 Cab Tilt Pump (Electric) ...................................................................................... 1
1 1488729 Coupler ........................................................................................................... 1
2 1488736 Hose ............................................................................................................... 1
3 1488735 Filter ............................................................................................................... 1
4 ..... Screen ............................................................................................................ 1
5 ..... Ball ................................................................................................................. 1
6 1488730 Spring ............................................................................................................. 1
7 1488703 Coupler ........................................................................................................... 1
8 ..... Coupling ......................................................................................................... 1
9 1488727 O-Ring ............................................................................................................ 1
10 1488726 Electric Motor ................................................................................................. 1
1488728 Kit-Repair Pump ................................................................................................. 1
1488725 Kit-Motor ............................................................................................................. 1

©2008 HYSTER COMPANY See Service Manual 1-57


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

CONDENSOR AND ATTACHING PARTS (FIGURE 1-28)

1-58 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

CONDENSOR AND ATTACHING PARTS


ITEM PART NO. DESCRIPTION QTY
1 1658125 Cover .................................................................................................................. 1
2 1566044 Bolt ...................................................................................................................... 14
3 1658128 Cover (RH) .......................................................................................................... 1
4 1658138 Condenser .......................................................................................................... 1
5 1658126 Cover .................................................................................................................. 1
6 1598398 Louver ................................................................................................................. 2
7 1492163 Screw .................................................................................................................. 12
8 1658127 Cover (LH) .......................................................................................................... 1
a 1683160 Frame (Condenser) ............................................................................................ 1

FOOTNOTES:
a Not Illustrated

©2008 HYSTER COMPANY See Service Manual 1-59


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

AIR CONDITIONING COMPRESSOR AND ATTACHING PARTS (FIGURE 1-29)


DIESEL ENGINE

1-60 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

AIR CONDITIONING COMPRESSOR AND ATTACHING PARTS


DIESEL ENGINE

ITEM PART NO. DESCRIPTION QTY


1 a 2100213 Hose Assy ........................................................................................................... 1
1 c 2105990 Hose ................................................................................................................... 1
2 302401 Locknut ............................................................................................................... 3
3 178119 Clamp ................................................................................................................. 1
4 144067 Clamp ................................................................................................................. 1
5 b 320159 Washer ............................................................................................................... 8
5 d 320159 Washer ............................................................................................................... 7
6 136985 Capscrew ............................................................................................................ 3
7 1661388 Bracket ................................................................................................................ 1
8 129563 Strap Clamp ........................................................................................................ 2
9 1663076 Clamp ................................................................................................................. 1
10 1533661 Lockwasher ......................................................................................................... 1
11 292509 Capscrew ............................................................................................................ 1
12 b 292522 Capscrew ............................................................................................................ 1
12 d 292516 Capscrew ............................................................................................................ 1
13 b 1650539 Spacer ................................................................................................................ 1
13 d 320160 Washer ............................................................................................................... 2
14 b 1532482 Adjuster ............................................................................................................... 1
14 d 1686686 Eyebolt ................................................................................................................ 1
15 b 1532484 Link ..................................................................................................................... 1
15 d 136692 Nut ...................................................................................................................... 1
16 b 292517 Capscrew ............................................................................................................ 1
17 b 1650537 Bracket ................................................................................................................ 1
17 d 1686670 Bracket Wldmt .................................................................................................... 1
18 b 320157 Washer ............................................................................................................... 4
18 d 320157 Washer ............................................................................................................... 2
19 b 136749 Screw .................................................................................................................. 3
19 d 136749 Screw .................................................................................................................. 1
20 a 1650536 Compressor ........................................................................................................ 1
20 c 1689914 Compressor ........................................................................................................ 1
21 1390281 Capscrew ............................................................................................................ 1
22 1649268 Pulley .................................................................................................................. 1
23 118135 V-Belt .................................................................................................................. 1
24 2100215 Hose Assy ........................................................................................................... 1
25 302400 Nut ...................................................................................................................... 1

FOOTNOTES:
a → PENDING PER ECN 68533-33 c PENDING PER ECN 68533-33 →
b → PENDING PER ECN 68544-18 d PENDING PER ECN 68544-18 →

©2008 HYSTER COMPANY See Service Manual 1-61


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

AIR CONDITIONING COMPRESSOR AND ATTACHING PARTS (FIGURE 1-30)


LPG ENGINE

1-62 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

AIR CONDITIONING COMPRESSOR AND ATTACHING PARTS


LPG ENGINE

ITEM PART NO. DESCRIPTION QTY


1 a 2100213 Hose Assy ........................................................................................................... 1
1 b 2105990 Hose ................................................................................................................... 1
2 173247 Clamp ................................................................................................................. 1
3 178119 Clamp ................................................................................................................. 1
4 302401 Locknut ............................................................................................................... 7
5 320159 Washer ............................................................................................................... 15
6 1661388 Bracket ................................................................................................................ 1
7 136985 Capscrew ............................................................................................................ 1
8 292509 Capscrew ............................................................................................................ 1
9 129563 Strap Clamp ........................................................................................................ 2
10 1533661 Lockwasher ......................................................................................................... 1
11 1663076 Clamp ................................................................................................................. 1
12 1623950 Bracket ................................................................................................................ 2
13 1373791 Spacer ................................................................................................................ 2
14 1500871 Bracket ................................................................................................................ 1
15 2100215 Hose Assy ........................................................................................................... 1
16 a 16816 Capscrew ............................................................................................................ 3
16 b 292516 Capscrew ............................................................................................................ 3
17 1605597 Wire .................................................................................................................... 1
18 a 1650536 Compressor ........................................................................................................ 1
18 b 1689914 Compressor ........................................................................................................ 1
19 292515 Capscrew ............................................................................................................ 4
20 1500869 Pulley (Belt) ........................................................................................................ 1
21 1390281 Capscrew ............................................................................................................ 2
22 2098997 V-Belt .................................................................................................................. 1

FOOTNOTES:
a → PENDING PER ECN 68533-33 b PENDING PER ECN 68533-33 →

©2008 HYSTER COMPANY See Service Manual 1-63


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

HEATER AND AIR CONDITIONER MOUNTING (FIGURE 1-31)

1-64 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

HEATER AND AIR CONDITIONER MOUNTING


ITEM PART NO. DESCRIPTION QTY
1 1558032 Heater (FFigure 1-32)........................................................................................ 1
1 1656599 Kit-Heater and Airco (FFigure 1-33).................................................................. 1
2 1493312 Cap (Capscrew Head) ........................................................................................ 3
3 1493397 Cover (Capscrew Head) ..................................................................................... 4
4 316834 Nut ...................................................................................................................... 2
5 320156 Washer ............................................................................................................... 4
6 292501 Capscrew ............................................................................................................ 2
7 320160 Washer ............................................................................................................... 3
8 292513 Capscrew ............................................................................................................ 3
9 1493394 Foam ................................................................................................................... 1
10 1558029 Foam ................................................................................................................... 1
11 1603503 Hose ................................................................................................................... 1
12 1603502 Flange ................................................................................................................. 1
13 1658140 Connector ........................................................................................................... 1
14 1664403 Hose ................................................................................................................... 1
15 1658139 Connector ........................................................................................................... 1
16 1664404 Hose ................................................................................................................... 1
2098895 Wire Harness (Heater Adapter) .......................................................................... 1

©2008 HYSTER COMPANY See Service Manual 1-65


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

HEATER ASSEMBLY (FIGURE 1-32)


(→ S/N G019E01500E)

1-66 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

HEATER ASSEMBLY
(→ S/N G019E01500E)

ITEM PART NO. DESCRIPTION QTY


1558032 Heater ................................................................................................................. 1
1 1560537 Blower ............................................................................................................ 1
2 1453031 Resistor .......................................................................................................... 1
3 1560623 Core (Heater) ................................................................................................. 1
4 1560624 Hose (Water Valve) ........................................................................................ 1
5 1560625 Drain Valve ..................................................................................................... 1
6 1560554 Push-Pull Cable (Push Pull) ........................................................................... 1
7 1560627 Wire Harness .................................................................................................. 1
8 1560556 Clip ................................................................................................................. 1
9 1560626 Push-Pull Cable (Push Pull) ........................................................................... 1
10 1560555 Valve .............................................................................................................. 1
11 1560552 Bearing ........................................................................................................... 1
12 1560553 Clip ................................................................................................................. 1
13 1560547 Adapter (Hose) ............................................................................................... 1
14 1560548 Rivet ............................................................................................................... 1

©2008 HYSTER COMPANY See Service Manual 1-67


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

HEATER AND AIR CONDITIONER ASSEMBLY (FIGURE 1-33)


(S/N G019E01501E →)

1-68 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

HEATER AND AIR CONDITIONER ASSEMBLY


(S/N G019E01501E →)

ITEM PART NO. DESCRIPTION QTY


1656599 Kit-Heater and Airco ........................................................................................... 1
1 1560537 Blower ............................................................................................................ 1
2 1453031 Resistor .......................................................................................................... 1
3 1560538 Thermostat ..................................................................................................... 1
4 1560539 Core ................................................................................................................ 1
5 1560540 Evaporator Core ............................................................................................. 1
6 1656600 Drain Valve ..................................................................................................... 1
7 1560544 Hose (90 degree) ....................................................................................... 1
8 1560545 Hose (Straight) ........................................................................................... 1
9 1560553 Clip ................................................................................................................. 1
10 1560549 Wire Harness .................................................................................................. 1
11 1656603 Controller (Water Valve) ................................................................................. 1
12 1560547 Adapter ........................................................................................................... 1
13 1560548 Rivet ............................................................................................................... 1
14 1560556 Clip ................................................................................................................. 1
15 1560554 Push-Pull Cable .............................................................................................. 1
16 1560555 Valve .............................................................................................................. 1
17 1560552 Bearing ........................................................................................................... 1
18 1656604 Wire Harness .................................................................................................. 1
1656601 Kit-Controller (Water) ..................................................................................... 1

©2008 HYSTER COMPANY See Service Manual 1-69


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

HEATING AND AIR CONDITIONING SYSTEM FILTER (FIGURE 1-34)

ITEM PART NO. DESCRIPTION QTY


1 1558028 Air Filter .............................................................................................................. 1
2 1590815 Cover (Filter) ....................................................................................................... 1
2 1590822 Cover .............................................................................................................. 1
3 1590821 Catch .............................................................................................................. 2
4 1590820 Bracket ........................................................................................................... 1
5 1492253 Washer ........................................................................................................... 2
6 1492231 Screw ............................................................................................................. 2
7 1558294 Seal ................................................................................................................ AR

1-70 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NOTES

©2008 HYSTER COMPANY See Service Manual 1-71


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

HEATER HOSES (FIGURE 1-35)


DIESEL ENGINE

1-72 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

HEATER HOSES
DIESEL ENGINE

ITEM PART NO. DESCRIPTION QTY


1 2102701 Hose ................................................................................................................... 1
2 1350911 Strap ................................................................................................................... 1
3 136681 Capscrew ............................................................................................................ 1
4 320157 Washer ............................................................................................................... 1
5 1502008 Hose Clamp ........................................................................................................ 4
6 127852 Fitting .................................................................................................................. 1
7 12845 Fitting .................................................................................................................. 1
8 2102702 Hose ................................................................................................................... 1
9 17742 Fitting .................................................................................................................. 1
10 320161 Washer ............................................................................................................... 3
11 132860 Capscrew ............................................................................................................ 1
12 321487 Clamp ................................................................................................................. 2
13 198678 Clamp ................................................................................................................. 1
14 129563 Strap Clamp ........................................................................................................ 3

©2008 HYSTER COMPANY See Service Manual 1-73


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

HEATER HOSES (FIGURE 1-36)


LPG ENGINE

1-74 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

HEATER HOSES
LPG ENGINE

ITEM PART NO. DESCRIPTION QTY


1 2102705 Hose ................................................................................................................... 1
2 2102706 Hose ................................................................................................................... 1
3 1502008 Hose Clamp ........................................................................................................ 4
4 16155 Fitting .................................................................................................................. 1
5 222482 Fitting .................................................................................................................. 1
6 129563 Strap Clamp ........................................................................................................ 2
7 178119 Clamp ................................................................................................................. 3
8 320157 Washer ............................................................................................................... 3
9 136681 Capscrew ............................................................................................................ 3
10 292514 Capscrew ............................................................................................................ 1
11 320159 Washer ............................................................................................................... 1
12 321487 Clamp ................................................................................................................. 1
a 1350911 Strap ................................................................................................................... 1
a 239308 Sleeve ................................................................................................................. 4

FOOTNOTES:
a Not Illustrated

©2008 HYSTER COMPANY See Service Manual 1-75


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

TRAINING SEAT (FIGURE 1-37)

ITEM PART NO. DESCRIPTION QTY


1497822 Seat-Non Suspension ......................................................................................... 1
1 1499936 Cover (Top) .................................................................................................... 1
2 1506677 Seat Assy (Bottom) ........................................................................................ 1
3 1461081 Kit-Seat Belt ................................................................................................... 1
4 320156 Washer ........................................................................................................... 4
5 136687 Nut .................................................................................................................. 4
6 1498336 Edge Protector ............................................................................................... AR
7 293628 Capscrew ....................................................................................................... 2
8 1498338 Washer ........................................................................................................... 3

1-76 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NOTES

©2008 HYSTER COMPANY See Service Manual 1-77


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

SEAT SUSPENSION ASSEMBLY (FIGURE 1-38)


AIR

1-78 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

SEAT SUSPENSION ASSEMBLY


AIR

ITEM PART NO. DESCRIPTION QTY


1482989 Suspension (Air) ................................................................................................. 1
1 1483005 Kit-Suspension Boot (Suspension) ................................................................. 1
1 1483006 Boot ............................................................................................................ 1
1 1483003 Clip ............................................................................................................. 22
1 1483004 Nut .............................................................................................................. 3
2 1483042 Kit-Housing (Upper) ........................................................................................ 1
2 1483043 Housing (Upper) ......................................................................................... 1
2 1483009 Shaft ........................................................................................................... 1
2 1483010 Nut .............................................................................................................. 1
2 ..... Plug ............................................................................................................ 1
2 1483047 Roll Pin ....................................................................................................... 1
2 1483003 Clip ............................................................................................................. 11
2 1482917 Locknut ....................................................................................................... 4
2 1482990 Bolt ............................................................................................................. 4
2 ..... Bearing ....................................................................................................... 2
3 1483040 Wire Harness .................................................................................................. 1
3 1483041 Wire Harness ............................................................................................. 1
3 1482953 Strap Clamp ............................................................................................... 1
3 1483003 Clip ............................................................................................................. 1
3 1483004 Nut .............................................................................................................. 1
4 1615107 Valve (Air) ....................................................................................................... 1
4 ..... Valve Body ................................................................................................. 1
4 1615109 Lockwasher ................................................................................................ 1
4 1615110 Nut .............................................................................................................. 1
4 ..... Knob (Air Valve) ......................................................................................... 1
4 1615111 Connector ................................................................................................... 1
4 1483047 Roll Pin ....................................................................................................... 2
4 1615105 Handle (Control Valve) ............................................................................... 1
4 1615106 Knob (Air Control Valve) ............................................................................ 1
5 1483049 Gas Spring ..................................................................................................... 1
5 1615129 Shock Absorber .......................................................................................... 1
5 ..... Fastener ..................................................................................................... 1
5 1615124 Knob (Adjuster) .......................................................................................... 1
5 1615125 Roll Pin ....................................................................................................... 1
5 1615126 Bushing (Upper Shock) .............................................................................. 1
5 1615127 Bushing (Lower Shock) .............................................................................. 1
5 1615128 Spring ......................................................................................................... 1
6 1483050 Kit-Housing (Lower) ........................................................................................ 1
6 1483051 Housing (Lower) ......................................................................................... 1
6 1483009 Shaft ........................................................................................................... 1
6 1483010 Nut .............................................................................................................. 1
6 1483029 Rubber Bellow ............................................................................................ 3
6 1483003 Clip ............................................................................................................. 9
6 1483004 Nut .............................................................................................................. 3
6 1615131 Bumper (Rubber) ....................................................................................... 1
6 1483058 Screw ......................................................................................................... 1
7 1483052 Kit-Bearing (Suspension) ............................................................................... 1
7 1483031 Roller .......................................................................................................... 4
7 1483053 Bumper ....................................................................................................... 2
7 1483054 Screw ......................................................................................................... 2

©2008 HYSTER COMPANY See Service Manual 1-79


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

SEAT SUSPENSION ASSEMBLY


AIR

ITEM PART NO. DESCRIPTION QTY


7 1483055 Nut .............................................................................................................. 2
7 ..... Bearing ....................................................................................................... 4
7 1482990 Bolt ............................................................................................................. 4
7 1483010 Nut .............................................................................................................. 2
7 1483003 Clip ............................................................................................................. 9
7 1483004 Nut .............................................................................................................. 3
7 1482953 Strap Clamp ............................................................................................... 1
7 1615132 Bumper ....................................................................................................... 2
7 1615126 Bushing ...................................................................................................... 1
7 1615127 Bushing ...................................................................................................... 1
7 ..... Fastener ..................................................................................................... 1
7 1482980 Washer ....................................................................................................... 4
8 1483061 Kit-Air Hose .................................................................................................... 1
8 1483062 Hose ........................................................................................................... 1
8 1615111 Connector ................................................................................................... 1
8 1483060 Fitting ......................................................................................................... 1
8 1615138 Cap ............................................................................................................. 1
8 1615139 O-Ring ........................................................................................................ 1
9 1483056 Kit-Spring (Air) ................................................................................................ 1
9 1483057 Spring ......................................................................................................... 1
9 1483058 Screw ......................................................................................................... 1
9 1483059 Bolt ............................................................................................................. 1
9 1483060 Fitting ......................................................................................................... 1
9 1615136 Clip ............................................................................................................. 1
9 1483062 Hose ........................................................................................................... 1
9 1483003 Clip ............................................................................................................. 10
9 1483004 Nut .............................................................................................................. 3
9 1615137 Screw ......................................................................................................... 1
10 1528714 Kit-Compressor .............................................................................................. 1
10 1615140 Compressor (24 Volt) ................................................................................. 1
10 1615141 Bracket (Plastic) ......................................................................................... 1
10 1483067 Screw ......................................................................................................... 2
10 1483062 Hose ........................................................................................................... 1
10 1615111 Connector ................................................................................................... 1
10 1483060 Fitting ......................................................................................................... 1
11 1615143 Kit-Service Susp Scissors (Suspension Scissors) ......................................... 1
11 1615144 Scissor ....................................................................................................... 1
11 1615126 Bushing (Upper Shock) .............................................................................. 1
11 1615127 Bushing (Lower Shock) .............................................................................. 1
11 1483031 Roller .......................................................................................................... 4
11 ..... Bearing ....................................................................................................... 4
11 ..... Fastener ..................................................................................................... 1

1-80 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NOTES

©2008 HYSTER COMPANY See Service Manual 1-81


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

SEAT SUSPENSION ASSEMBLY (FIGURE 1-39)


MECHANICAL

1-82 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

SEAT SUSPENSION ASSEMBLY


MECHANICAL

ITEM PART NO. DESCRIPTION QTY


1482992 Suspension (Mechanical) ................................................................................... 1
1 1483001 Kit-Suspension Boot (Suspension) ................................................................. 1
1 1483002 Boot ............................................................................................................ 1
1 1483003 Clip ............................................................................................................. 18
1 1483004 Nut .............................................................................................................. 3
2 1483007 Kit-Housing (Upper) ........................................................................................ 1
2 1483008 Housing ...................................................................................................... 1
2 1483009 Shaft ........................................................................................................... 1
2 1483010 Nut .............................................................................................................. 1
2 1483003 Clip ............................................................................................................. 9
2 1483011 Roll Pin ....................................................................................................... 1
2 1482917 Locknut ....................................................................................................... 4
2 1482990 Bolt ............................................................................................................. 4
2 1615075 Pin .............................................................................................................. 2
2 1615076 Pin .............................................................................................................. 1
2 1615077 Clip ............................................................................................................. 4
2 1615078 Clip ............................................................................................................. 2
2 1615079 Cam Follower ............................................................................................. 1
3 1483012 Kit-Bumper ..................................................................................................... 1
3 1483013 Spring ......................................................................................................... 2
3 1483388 Nut .............................................................................................................. 2
4 1483020 Tape ............................................................................................................... 1
4 1483021 Spring ......................................................................................................... 1
4 1483022 Tape ........................................................................................................... 1
4 1483023 Guide .......................................................................................................... 1
4 1483014 Rivet ........................................................................................................... 1
5 1483024 Gas Spring ..................................................................................................... 1
5 1483025 Shock Absorber .......................................................................................... 1
5 ..... Fastener ..................................................................................................... 1
5 1483026 Bushing ...................................................................................................... 2
6 1483015 Kit-Spring ........................................................................................................ 1
6 1483016 Spring ......................................................................................................... 2
6 ..... Retaining Ring ............................................................................................ 2
6 1483017 Bushing ...................................................................................................... 2
6 1483018 Spacer ........................................................................................................ 2
6 1483019 Spring ......................................................................................................... 1
7 1483027 Kit-Housing (Lower) ........................................................................................ 1
7 1483028 Housing ...................................................................................................... 1
7 1483009 Shaft ........................................................................................................... 1
7 1483010 Nut .............................................................................................................. 1
7 1483029 Rubber Bellow ............................................................................................ 3
7 1483003 Clip ............................................................................................................. 9
7 1483004 Nut .............................................................................................................. 3
7 1483031 Roller .......................................................................................................... 4
8 1483030 Kit-Bearing ...................................................................................................... 1
8 1483031 Roller .......................................................................................................... 6
8 ..... Bearing ....................................................................................................... 4
8 1483026 Bushing ...................................................................................................... 2
9 1483032 Arm ................................................................................................................. 1
9 1483033 Arm ............................................................................................................. 1

©2008 HYSTER COMPANY See Service Manual 1-83


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

SEAT SUSPENSION ASSEMBLY


MECHANICAL

ITEM PART NO. DESCRIPTION QTY


9 1615075 Pin .............................................................................................................. 2
9 1615076 Pin .............................................................................................................. 1
9 1615077 Clip ............................................................................................................. 4
9 ..... Retaining Ring ............................................................................................ 2
9 1615078 Clip ............................................................................................................. 2
9 1615079 Cam Follower ............................................................................................. 1
9 1483018 Spacer ........................................................................................................ 2
9 ..... Bearing ....................................................................................................... 2
9 1483031 Roller .......................................................................................................... 2
10 1483034 Knob ............................................................................................................... 1
10 1483036 Knob ........................................................................................................... 1
10 1483011 Roll Pin ....................................................................................................... 1
11 1483037 Kit-Service Susp Scissors (Suspension Scissors) ......................................... 1
11 1483039 Scissor ....................................................................................................... 1
11 1483031 Roller .......................................................................................................... 4
11 ..... Bearing ....................................................................................................... 4
11 1483026 Bushing ...................................................................................................... 2
11 1483010 Nut .............................................................................................................. 2
11 ..... Fastener ..................................................................................................... 1

1-84 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NOTES

©2008 HYSTER COMPANY See Service Manual 1-85


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

SEAT SUSPENSION MOUNTING (FIGURE 1-40)

1-86 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

SEAT SUSPENSION MOUNTING


KEY:
A: Mechanical Suspension
B: Air Suspension
QTY
ITEM PART NO. DESCRIPTION A B
1603522 Seat-Full Suspension (Mechanical Suspension) (Fabric Cover) ............... 1 ..
1603521 Seat-Full Suspension (Mechanical Suspension) (Vinyl Cover) .................. 1 ..
1603524 Seat-Full Suspension (Air Suspension) (Fabric Cover) ............................. .. 1
1603523 Seat-Full Suspension (Air Suspension) (Vinyl Cover) ............................... .. 1
1 1482993 Kit-Plate (Adapter) ................................................................................. 1 1
1 1482994 Plate .................................................................................................. 1 1
1 1482917 Locknut .............................................................................................. 8 8
1 1482951 Bolt .................................................................................................... 8 8
1 1482952 Clip .................................................................................................... 2 2
1 1482995 Washer .............................................................................................. 4 4
1 1482953 Strap Clamp ...................................................................................... 1 1
2 1482996 Kit-Bracket ............................................................................................. 1 1
2 1482997 Bracket .............................................................................................. 1 1
2 1482917 Locknut .............................................................................................. 4 4
2 1482951 Bolt .................................................................................................... 4 4
2 1482995 Washer .............................................................................................. 4 4
2 1482980 Washer .............................................................................................. 1 1
2 1482981 Locknut .............................................................................................. 1 1
3 1482976 Kit-Knob ................................................................................................. 1 1
3 1467531 Knob (Recliner) ................................................................................. 1 1
3 ..... Knob (Slide) ....................................................................................... 1 1
3 1483047 Roll Pin .............................................................................................. .. 1
3 ..... Knob (Air Valve) ................................................................................ .. 1
3 1615105 Handle (Control Valve) ...................................................................... .. 1
3 1615106 Knob (Air Control Valve) .................................................................... .. 1
4 1482978 Kit-Lever (Slider) .................................................................................... 1 1
4 1482979 Lever ................................................................................................. 1 1
4 ..... Knob .................................................................................................. 1 1
4 1482980 Washer .............................................................................................. 1 1
4 1482981 Locknut .............................................................................................. 1 1
5 1482991 Kit-Service Mech Susp Seat (Mechanical Suspension Assembly) ........ 1 ..
5 1482992 Suspension (Mechanical) .................................................................. 1 ..
5 1482917 Locknut .............................................................................................. 4 ..
5 1482990 Bolt .................................................................................................... 4 ..
5 1482953 Strap Clamp ...................................................................................... 1 ..
5 1482982 Kit-Service Air Susp Seat (Air Suspension Assembly) .......................... .. 1
5 1482989 Suspension (Air) ................................................................................ .. 1
5 1482917 Locknut .............................................................................................. .. 4
5 1482990 Bolt .................................................................................................... .. 4
5 1482953 Strap Clamp ...................................................................................... .. 1
6 1482998 Kit-Seat Rail ........................................................................................... 1 1
6 1482999 Seat Rail ............................................................................................ 1 1
6 1483000 Seat Rail ............................................................................................ 1 1
6 1482990 Bolt .................................................................................................... 4 4
6 1482917 Locknut .............................................................................................. 8 8
6 1482951 Bolt .................................................................................................... 4 4

©2008 HYSTER COMPANY See Service Manual 1-87


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

SEAT SUSPENSION MOUNTING


KEY:
A: Mechanical Suspension
B: Air Suspension
QTY
ITEM PART NO. DESCRIPTION A B
6 1482980 Washer .............................................................................................. 1 1
6 1482981 Locknut .............................................................................................. 1 1

1-88 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NOTES

©2008 HYSTER COMPANY See Service Manual 1-89


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

SEAT ASSEMBLY (FIGURE 1-41)

1-90 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

SEAT ASSEMBLY
KEY:
A: Fabric Cover
B: Vinyl Cover
QTY
ITEM PART NO. DESCRIPTION A B
1603522 Seat-Full Suspension (Mechanical Suspension) (Fabric Cover) ............... 1 ..
1603521 Seat-Full Suspension (Mechanical Suspension) (Vinyl Cover) .................. .. 1
1603524 Seat-Full Suspension (Air Suspension) (Fabric Cover) ............................. 1 ..
1603523 Seat-Full Suspension (Air Suspension) (Vinyl Cover) ............................... .. 1
1482798 Seat-Full Suspension (With Armrest) .................................................... 1 ..
1482954 Seat-Full Suspension (With Armrest) .................................................... .. 1
a 1482915 Spacer ............................................................................................... 1 1
a 292528 Capscrew .......................................................................................... 1 1
a 1482917 Locknut .............................................................................................. 4 4
a 1615073 Bolt .................................................................................................... 4 4
1 1482974 Kit-Bracket (RH) ................................................................................ 1 1
1 1482806 Bracket .......................................................................................... 1 1
1 1482917 Locknut .......................................................................................... 3 3
1 1482951 Bolt ................................................................................................ 1 1
1 1482919 Locknut .......................................................................................... 2 2
1 1482924 Screw ............................................................................................ 2 2
1 1482952 Clip ................................................................................................ 2 2
1 1482953 Strap Clamp .................................................................................. 1 1
2 1615147 Kit-Back/Headrest Cushion ............................................................... 1 ..
2 b 1574082 Headrest ........................................................................................ 1 ..
2 c 1692151 Seat Cushion ................................................................................. 1 ..
2 1615149 Guide (Guide) ................................................................................ 2 ..
2 1615150 Kit-Back/Headrest Cushion ............................................................... .. 1
2 1574081 Cushion ......................................................................................... .. 1
2 1615149 Guide (Guide) ................................................................................ .. 2
3 1482957 Seat Cushion ..................................................................................... 1 ..
3 1482802 Cushion ......................................................................................... 1 ..
3 1482924 Screw ............................................................................................ 2 ..
3 1482958 Seat Cushion ..................................................................................... .. 1
3 1482955 Seat Cushion ................................................................................. .. 1
3 1482924 Screw ............................................................................................ .. 2
4 1482959 Pan .................................................................................................... 1 1
4 1615056 Pan ................................................................................................ 1 1
4 1482917 Locknut .......................................................................................... 8 8
4 1482919 Locknut .......................................................................................... 2 2
4 1482924 Screw ............................................................................................ 2 2
4 1615057 Bolt ................................................................................................ 1 1
4 1482913 Connector ...................................................................................... 6 6
5 1482960 Armrest (LH) ...................................................................................... 1 1
5 1482804 Armrest .......................................................................................... 1 1
5 1482919 Locknut .......................................................................................... 1 1
5 292528 Capscrew ...................................................................................... 1 1
5 1482920 Washer .......................................................................................... 2 2
5 1482961 Screw ............................................................................................ 1 1
6 1467522 Information Case ............................................................................... 1 1
6 1470155 Information Case (Kit) (Alternate Part) .............................................. 1 1

©2008 HYSTER COMPANY See Service Manual 1-91


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

SEAT ASSEMBLY
KEY:
A: Fabric Cover
B: Vinyl Cover
QTY
ITEM PART NO. DESCRIPTION A B
6 1482925 Plate .............................................................................................. 1 1
6 1482948 Box ................................................................................................ 1 1
6 1482949 Screw ............................................................................................ 4 4
6 1482950 Cover ............................................................................................. 1 1
7 1482969 Kit-Bracket (LH) ................................................................................. 1 1
7 1482805 Bracket .......................................................................................... 1 1
7 1482917 Locknut .......................................................................................... 3 3
7 1615057 Bolt ................................................................................................ 1 1
7 292528 Capscrew ...................................................................................... 1 1
7 1482919 Locknut .......................................................................................... 2 2
7 1482924 Screw ................................................................................................ 2 2
7 1482910 Nut ................................................................................................. 1 1
7 1482952 Clip ................................................................................................ 2 2
7 1482961 Screw ............................................................................................ 1 1
7 1482953 Strap Clamp .................................................................................. 1 1
8 1615062 Kit-Seat Belt ...................................................................................... 1 1
8 292528 Capscrew ...................................................................................... 1 1
8 246001 Capscrew ...................................................................................... 1 1
8 1615063 Washer .......................................................................................... 3 3
8 1615064 Spacer ........................................................................................... 2 2
9 1615066 Kit-Operator Presence System (Operator Presence System) ........... 1 1
9 1615067 Switch (Operator Presence System) ............................................. 1 1
9 1615068 Wire Harness (Operator Presence System) .................................. 1 1
9 1482953 Strap Clamp .................................................................................. 2 2
9 1482952 Clip ................................................................................................ 2 2
10 1482970 Kit-Recliner ........................................................................................ 1 1
10 1467531 Knob .............................................................................................. 1 1
10 1482904 Lever ............................................................................................. 1 1
10 1482905 Plate .............................................................................................. 1 1
10 1482906 Latch ............................................................................................. 1 1
10 1482907 Cover ............................................................................................. 1 1
10 1482908 Spring ............................................................................................ 1 1
10 1482909 Spring ............................................................................................ 1 1
10 1482919 Locknut .......................................................................................... 2 2
10 1615057 Bolt ................................................................................................ 1 1
10 1482917 Locknut .......................................................................................... 5 5
10 1482952 Clip ................................................................................................ 2 2
10 1482953 Strap Clamp .................................................................................. 1 1
10 1482910 Nut ................................................................................................. 1 1
10 1482924 Screw ............................................................................................ 2 2
11 1482971 Kit-Seat Pan ...................................................................................... 1 1
11 1482801 Seat Pan ....................................................................................... 1 1
11 1482917 Locknut .......................................................................................... 12 12
11 1482951 Bolt ................................................................................................ 6 6
11 1482952 Clip ................................................................................................ 2 2
11 1482953 Strap Clamp .................................................................................. 1 1

1-92 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

SEAT ASSEMBLY
KEY:
A: Fabric Cover
B: Vinyl Cover
QTY
ITEM PART NO. DESCRIPTION A B
11 1615057 Bolt ................................................................................................ 2 2
11 1482919 Locknut .......................................................................................... 2 2
12 1615158 Seat Cushion ..................................................................................... 1 ..
12 1482803 Seat Cushion ................................................................................. 1 ..
12 1482952 Clip ................................................................................................ 2 ..
12 1482953 Strap Clamp .................................................................................. 1 ..
12 1615055 Seat Cushion ..................................................................................... .. 1
12 1482956 Seat Cushion ................................................................................. .. 1
12 1482952 Clip ................................................................................................ .. 2
12 1482953 Strap Clamp .................................................................................. .. 1
13 1558035 Lockwasher ................................................................................................ 4 4
14 1628948 Armrest (Closed Cab) ................................................................................ 1 1
14 1628949 Armrest (Open Cab) ................................................................................... 1 1
14 1636182 Cover (Armrest) (Closed Cab) ............................................................... 1 1
14 1636183 Cover (Armrest) (Open Cab) ................................................................. 1 1
14 1643338 Pad - Arm Rest ...................................................................................... 1 1
15 ..... Pivot Arm Assembly (FFigure 1-43).......................................................... 1 1
16 1476584 Cover (Capscrew Head) ............................................................................. 4 4
17 136681 Capscrew ................................................................................................... 4 4
1561530 Kit-Back/Headrest Cushion ........................................................................ 1 ..
1615152 Kit-Cushion ................................................................................................. .. 1
a 1687037 Kit-Weight Adjuster .................................................................................... 1 1

FOOTNOTES:
a Not Illustrated c PENDING PER ECN 68544-03 →
b → PENDING PER ECN 68544-03

©2008 HYSTER COMPANY See Service Manual 1-93


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

SEAT (FIGURE 1-42)


ARMREST ASSEMBLY — WITH WINDOW WASHER OPTIONS

1-94 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

SEAT
ARMREST ASSEMBLY – WITH WINDOW WASHER OPTIONS

ITEM PART NO. DESCRIPTION QTY


1 1473851 Reservoir ............................................................................................................ 1
1 1480017 Reservoir ........................................................................................................ 1
1 1489089 Tank ........................................................................................................... 1
1 1489090 Pump .......................................................................................................... 3
2 1485427 Bracket Wldmt ................................................................................................ 1
3 176640 Bolt ................................................................................................................. 1
4 302400 Nut .................................................................................................................. 2
5 1492461 Tube ............................................................................................................... 1
6 176769 Capscrew ....................................................................................................... 1
7 320157 Washer ........................................................................................................... 2
8 1563863 Hose ................................................................................................................... 3
9 1301685 Check Valve ........................................................................................................ 3
10 1563864 Hose ................................................................................................................... 3
11 239503 Nut ...................................................................................................................... 3
12 292681 Lockwasher ......................................................................................................... 3
13 137852 Strap Clamp ........................................................................................................ AR
14 320157 Washer ............................................................................................................... 4
15 1356947 Strap ................................................................................................................... 5
16 176640 Bolt ...................................................................................................................... 1
17 1628948 Armrest (With Wiper Switches) ........................................................................... 1
17 1628949 Armrest (Without Wiper Switches) ...................................................................... 1
18 1636183 Cover (Armrest) (Without Wiper Switches) .................................................... 1
18 1636182 Cover (Armrest) (With Wiper Switches) ......................................................... 1
19 1492140 Washer ........................................................................................................... 8
20 1468306 Screw ............................................................................................................. 8
21 1493476 Frame (Armrest) ............................................................................................. 1
22 1492139 Nut .................................................................................................................. 8
23 1493478 Plate (Bottom) ................................................................................................ 1
24 1493480 Washer ........................................................................................................... 6
25 2046866 Capscrew ....................................................................................................... 6
26 1493485 Spacer ............................................................................................................ 2
27 1493486 Clamp ............................................................................................................. 1
28 316834 Nut .................................................................................................................. 1
29 1493397 Cover (Capscrew Head) ................................................................................. 1
30 2043354 Switch (Window Washer) (With Wiper Switches) ........................................... 1
31 1498383 Plug (Switch) (With Wiper Switches) .............................................................. 2
32 2043353 Switch (Top And Rear) (With Wiper Switches) ............................................... 2
33 2043352 Switch (Front) (With Wiper Switches) ............................................................. 1
2054224 Wire Harness (Armrest) (Open Cab) (Not Illustrated) (FFigure 4-25)............... 1
2054225 Wire Harness (Armrest) (Closed Cab) (Not Illustrated) (FFigure 4-24)............. 1
1563906 Trim (Not Illustrated) ........................................................................................... AR

©2008 HYSTER COMPANY See Service Manual 1-95


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

PIVOT ARM ASSEMBLY (FIGURE 1-43)

1-96 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

PIVOT ARM ASSEMBLY


ITEM PART NO. DESCRIPTION QTY
1 1476584 Cover (Capscrew Head) ..................................................................................... 3
2 132861 Capscrew ............................................................................................................ 2
3 1534477 Lever (Release) .................................................................................................. 1
4 1534425 Rod End .............................................................................................................. 1
5 1539034 Nut ...................................................................................................................... 1
6 320158 Washer ............................................................................................................... 4
7 1498385 Retaining Ring .................................................................................................... 1
8 1493397 Cover (Capscrew Head) ..................................................................................... 2
9 316834 Nut ...................................................................................................................... 1
10 1476421 Washer ............................................................................................................... 2
11 1534475 Tube Wldmt-Cylinder .......................................................................................... 2
12 1506669 Screw .................................................................................................................. 1
13 287837 Capscrew ............................................................................................................ 1
14 1571029 Washer ............................................................................................................... 3
15 1493499 Screw .................................................................................................................. 1
16 1534474 Console ............................................................................................................... 1
17 1498338 Washer ............................................................................................................... 2
18 1534476 Knob ................................................................................................................... 1
19 1493474 Cover (Capscrew Head) ..................................................................................... 1
20 1506827 Nut ...................................................................................................................... 1
21 296010 Capscrew ............................................................................................................ 1
22 1493494 Knob (Star Grip) .................................................................................................. 1
23 1493498 Clamp ................................................................................................................. 1
24 1506825 Strap Clamp ........................................................................................................ 1
25 287805 Capscrew ............................................................................................................ 1
26 1530385 Gas Spring .......................................................................................................... 1
27 1498356 Clip ...................................................................................................................... 1
28 1571030 Lever (Armrest Release) ..................................................................................... 1
28 1623802 Connector Body .............................................................................................. 1
28 1623801 Trip Lever ....................................................................................................... 1
28 302048 Screw ............................................................................................................. 1
28 1468321 Washer (Plastic) ............................................................................................. 3
28 1506670 Nut .................................................................................................................. 1
28 302023 Screw ............................................................................................................. 1
28 1623800 Knob ............................................................................................................... 1
29 1534481 Console ............................................................................................................... 1
30 1530386 Cable .................................................................................................................. 1
31 1498357 Screw .................................................................................................................. 1
32 136985 Capscrew ............................................................................................................ 2
33 1493312 Cap (Capscrew Head) ........................................................................................ 3
1624002 Kit-Armrest Lever Release .................................................................................. 1

©2008 HYSTER COMPANY See Service Manual 1-97


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

LABELS (FIGURE 1-44)


MAIN

1-98 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

LABELS
MAIN

ITEM PART NO. DESCRIPTION QTY


1 1335137 Label (Nameplate Tag) ....................................................................................... 1
2 1513947 Rivet (Plastic) ...................................................................................................... 4
3 389688 Nameplate (Plastic Plate) ................................................................................... 1
4 322668 Label (Lug Nut Torque) ....................................................................................... 1
5 137852 Strap Clamp ........................................................................................................ 1
6 2084159 Label (Operator Presence) ................................................................................. 1
7 2043479 Label (Operator Warning) ................................................................................... 1
8 1503882 Label (Noise Level) (Diesel) ............................................................................... 1
8 1503880 Label (Noise Level) (LPG) .................................................................................. 1
9 a. . . . . Label (Inspection Plate) ...................................................................................... 1
10 166818 Rivet .................................................................................................................... 2
11 2090774 Label (Transmission Fluid Caution) .................................................................... 1
12 2090765 Label (Tie Down) ................................................................................................ 4
13 316448 Label (Lifting Eye) ............................................................................................... 4
14 239423 Anti-Slip Tread (Slip-Resistant Tread) ................................................................ 2
15 1545062 Label (Pinch Point) ............................................................................................. 2
16 1330917 Label (Operator Restraint) .................................................................................. 2
17 a. . . . . Label (Capacity Plate) ........................................................................................ 1
18 1335146 Label (Park Brake Warning) ............................................................................... 1
19 2044400 Label (Park Brake) .............................................................................................. 1
20 a. . . . . Label (Impact Rating) ......................................................................................... 1
21 2034459 Label (Ether Warning) ......................................................................................... 2
22 1466008 Label (Hyster) ..................................................................................................... 2
23 1311423 Label (Gas Spring) .............................................................................................. 2
24 1345939 Label (Fan Warning) ........................................................................................... 2
25 1354165 Label (Antifreeze) ............................................................................................... 1
26 1488644 Label (H300HD) .................................................................................................. 2
26 1488645 Label (H330HD) .................................................................................................. 2
26 1451337 Label (H360HD) .................................................................................................. 2
26 1488646 Label (H360HD-12EC) ........................................................................................ 2
27 170658 Rivet .................................................................................................................... 2
28 2081196 Label (Flammable LP Gas) ................................................................................. 1
29 a. . . . . Label (LP Tank Identifier) ................................................................................... 1
29 1451416 Label (Door Release) .......................................................................................... 2
30 2050044 Label (Cab Tilt Pump) ......................................................................................... 1
31 2082622 Label (LPG Fuse Box) ........................................................................................ 1
32 2043493 Label (Cab Tilt Warning) ..................................................................................... 1
33 2048063 Label (Lifting) ...................................................................................................... 1
34 a. . . . . Label (Warranty) ................................................................................................. 1
35 1330920 Label (No Riders) ................................................................................................ 2
36 389692 Label (US Patents And Trademarks) .................................................................. 1
37 2075658 Label (Mast Warning) ......................................................................................... 2
38 1346893 Label (Mast Warning) ......................................................................................... 2
40 1326805 Label (Override Switch) (H360HD-12EC) ........................................................... 1
41 1490398 Label (Hyster) ..................................................................................................... 2
1393760 Label (Hyster) (H360HD-12EC, Not Illustrated) .................................................. 1

FOOTNOTES:
a Contact Your Local Hyster Dealer

©2008 HYSTER COMPANY See Service Manual 1-99


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

LABELS (FIGURE 1-45)


HYDRAULIC CONTROL — JOYSTICK

KEY:
A: Forklift Truck
B: Container Handler Truck
QTY
ITEM PART NO. DESCRIPTION A B
1 2043469 Label (LH Fork) (With Side-Shift Fork Positioner) ...................................... 1 ..
2 2043471 Label (RH Fork) (With Side-Shift Fork Positioner) ..................................... 1 ..
2 2043472 Label (Auxiliary Function, Fork Spreader) (With Simultaneous Fork
Positioner) .................................................................................................. 1 ..
2 2043476 Label (Extend and Retract) ........................................................................ .. 1
3 2058930 Label (Joystick Without Side-Shift) (Without Side-Shift) ............................ 1 ..
3 2043801 Label (Joystick, With Suspension Hooks) (With Suspension Hooks) ........ 1 1
3 2046438 Label (Empty Container Handler Control) (With Twistlock) ........................ .. 1

1-100 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

LABELS (FIGURE 1-46)


HYDRAULIC CONTROL — LEVERS

KEY:
A: Forklift Truck With Side-Shift Fork Positioner
B: Forklift Truck With Simultaneous Fork Positioner
C: Container Handler Truck
QTY
ITEM PART NO. DESCRIPTION A B C
1 1301411 Label (Hoist) ...................................................................................... 1 1 1
2 1301410 Label (Tilt) ......................................................................................... 1 1 1
3 370258 Label (Auxiliary Function, Side-Shift) ................................................ 1 .. ..
3 370257 Label (Auxiliary Function, Rotate) (Optional Equipment) .................. 1 1 ..
4 370256 Label (Auxiliary Function, Clamp) ..................................................... 1 1 ..
5 2046600 Label (Twist Lock And Unlock) .......................................................... .. .. 1
6 2043471 Label (RH Fork) ................................................................................. 1 .. ..
6 2043472 Label (Auxiliary Function, Fork Spreader) ......................................... .. 1 ..
6 2043476 Label (Extend and Retract) ............................................................... .. .. 1
7 2043469 Label (LH Fork) ................................................................................. 1 .. ..

©2008 HYSTER COMPANY See Service Manual 1-101


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

NOTES

1-102 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

2 ENGINE ASSEMBLY
UNIT CODE G019
01/2009 NORTH AMERICA

SECTION 2
ENGINE ASSEMBLY

DESCRIPTION PAGE

ACCESSORY DRIVE BELT AND TENSIONER


CUMMINS LPG ........................................................................................................................................... 2-16
ACCESSORY HOLE COVER
CUMMINS LPG ........................................................................................................................................... 2-17
AIR COMPRESSOR
CUMMINS DIESEL ..................................................................................................................................... 2-81
AIR COMPRESSOR COOLANT PLUMBING
CUMMINS DIESEL ..................................................................................................................................... 2-82
CUMMINS LPG ........................................................................................................................................... 2-18
AIR COMPRESSOR INLET CONNECTION
CUMMINS LPG ........................................................................................................................................... 2-20
AIR HEATER
CUMMINS DIESEL ..................................................................................................................................... 2-84
AIR INTAKE CONNECTION
CUMMINS DIESEL ..................................................................................................................................... 2-86
CUMMINS LPG ........................................................................................................................................... 2-22
AIR INTAKE HOSE
CUMMINS DIESEL ..................................................................................................................................... 2-87
AIR INTAKE MANIFOLD
CUMMINS DIESEL ..................................................................................................................................... 2-88
AIR TRANSFER CONNECTION
CUMMINS DIESEL ..................................................................................................................................... 2-89
ALTERNATOR SUPPORT AND WATER INLET
CUMMINS DIESEL ..................................................................................................................................... 2-90
BELT TENSIONER
CUMMINS DIESEL ..................................................................................................................................... 2-91
CAB HEATER PLUMBING
CUMMINS DIESEL ..................................................................................................................................... 2-92
CAM FOLLOWER COVER
CUMMINS LPG ........................................................................................................................................... 2-23
CAMSHAFT
CUMMINS DIESEL ..................................................................................................................................... 2-93
CUMMINS LPG ........................................................................................................................................... 2-24
CONNECTING RODS AND PISTONS
CUMMINS DIESEL ..................................................................................................................................... 2-94
COOLANT HEATER STARTING AID
CUMMINS DIESEL ..................................................................................................................................... 2-96
COOLING SYSTEM
DIESEL ........................................................................................................................................................ 2-10
LPG ............................................................................................................................................................. 2-8
CRANKCASE BREATHER
CUMMINS DIESEL ..................................................................................................................................... 2-97
CUMMINS LPG ........................................................................................................................................... 2-26
CRANKSHAFT AND BEARINGS
CUMMINS DIESEL ..................................................................................................................................... 2-98
CRANKSHAFT AND MAIN BEARINGS
CUMMINS LPG ........................................................................................................................................... 2-28
CYLINDER BLOCK
CUMMINS DIESEL ..................................................................................................................................... 2-100
©2008 HYSTER COMPANY See Service Manual 2-1
for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

SECTION 2
ENGINE ASSEMBLY

DESCRIPTION PAGE

CUMMINS LPG ........................................................................................................................................... 2-30


CYLINDER HEAD
CUMMINS DIESEL ..................................................................................................................................... 2-102
CUMMINS LPG ........................................................................................................................................... 2-32
ENGINE ASSEMBLY
CUMMINS DIESEL ..................................................................................................................................... 2-104
CUMMINS LPG ........................................................................................................................................... 2-34
ENGINE BLOCK HEATER
CUMMINS DIESEL ..................................................................................................................................... 2-138
ENGINE CONTROL MODULE
CUMMINS DIESEL ..................................................................................................................................... 2-106
ENGINE COOLANT VENT
CUMMINS DIESEL ..................................................................................................................................... 2-108
ENGINE MOUNT
CUMMINS LPG ........................................................................................................................................... 2-36
ENGINE MOUNTS
CUMMINS DIESEL ..................................................................................................................................... 2-109
ENGINE OIL COOLER
CUMMINS DIESEL ..................................................................................................................................... 2-110
CUMMINS LPG ........................................................................................................................................... 2-38
ETR MODULE WIRING
CUMMINS DIESEL ..................................................................................................................................... 2-111
EXHAUST GAS SENSOR PLUMBING
CUMMINS LPG ........................................................................................................................................... 2-40
EXHAUST MANIFOLD
CUMMINS DIESEL ..................................................................................................................................... 2-112
CUMMINS LPG ........................................................................................................................................... 2-41
EXHAUST OUTLET CONNECTION
CUMMINS LPG ........................................................................................................................................... 2-42
EXHAUST SYSTEM
DIESEL ........................................................................................................................................................ 2-14
LPG ............................................................................................................................................................. 2-12
FAN DRIVE
CUMMINS LPG ........................................................................................................................................... 2-43
FAN DRIVE AND MOUNTING
CUMMINS DIESEL ..................................................................................................................................... 2-113
FLYWHEEL
CUMMINS LPG ........................................................................................................................................... 2-44
FLYWHEEL AND MOUNTING
CUMMINS DIESEL ..................................................................................................................................... 2-114
FLYWHEEL HOUSING
CUMMINS DIESEL ..................................................................................................................................... 2-115
CUMMINS LPG ........................................................................................................................................... 2-46
FRONT GEAR COVER
CUMMINS DIESEL ..................................................................................................................................... 2-116
FRONT GEAR COVER AND HOUSING
CUMMINS LPG ........................................................................................................................................... 2-48
FRONT GEAR TRAIN ACCESSORY DRIVE
CUMMINS LPG ........................................................................................................................................... 2-50
2-2 See Service Manual ©2008 HYSTER COMPANY
for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

SECTION 2
ENGINE ASSEMBLY

DESCRIPTION PAGE

INTAKE MANIFOLD
CUMMINS LPG ........................................................................................................................................... 2-52
LIFTING BRACKET
CUMMINS LPG ........................................................................................................................................... 2-54
LIFTING BRACKETS AND MOUNTING
CUMMINS DIESEL ..................................................................................................................................... 2-117
LUBRICATING OIL PUMP
CUMMINS DIESEL ..................................................................................................................................... 2-118
OIL FILLER
CUMMINS DIESEL ..................................................................................................................................... 2-119
OIL FILTER
CUMMINS DIESEL ..................................................................................................................................... 2-120
OIL LEVEL GAUGE
CUMMINS DIESEL ..................................................................................................................................... 2-121
CUMMINS LPG ........................................................................................................................................... 2-56
OIL PAN
CUMMINS DIESEL ..................................................................................................................................... 2-122
CUMMINS LPG ........................................................................................................................................... 2-58
OIL PUMP
CUMMINS LPG ........................................................................................................................................... 2-60
PISTON AND CONNECTING ROD
CUMMINS LPG ........................................................................................................................................... 2-62
RADIATOR ASSEMBLY .................................................................................................................................. 2-6
REAR GEAR HOUSING
CUMMINS DIESEL ..................................................................................................................................... 2-124
REAR GEAR TRAIN ACCESSORY MOUNTING COVER
CUMMINS DIESEL ..................................................................................................................................... 2-125
ROCKER LEVERS
CUMMINS DIESEL ..................................................................................................................................... 2-126
CUMMINS LPG ........................................................................................................................................... 2-64
THERMOSTAT
CUMMINS DIESEL ..................................................................................................................................... 2-128
CUMMINS LPG ........................................................................................................................................... 2-66
THERMOSTAT HOUSING
CUMMINS LPG ........................................................................................................................................... 2-67
TORQUE CONVERTER COOLER PLUGS
CUMMINS DIESEL ..................................................................................................................................... 2-129
TURBOCHARGER
CUMMINS DIESEL ..................................................................................................................................... 2-130
CUMMINS LPG ........................................................................................................................................... 2-68
TURBOCHARGER COMPRESSOR OUTLET CONNECTION
CUMMINS LPG ........................................................................................................................................... 2-69
TURBOCHARGER PLUMBING
CUMMINS DIESEL ..................................................................................................................................... 2-131
CUMMINS LPG ........................................................................................................................................... 2-70
VALVE COVER
CUMMINS DIESEL ..................................................................................................................................... 2-132
CUMMINS LPG ........................................................................................................................................... 2-72

©2008 HYSTER COMPANY See Service Manual 2-3


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

SECTION 2
ENGINE ASSEMBLY

DESCRIPTION PAGE

VALVE TAPPET
CUMMINS LPG ........................................................................................................................................... 2-74
VALVE TAPPETS
CUMMINS DIESEL ..................................................................................................................................... 2-133
VIBRATION DAMPER
CUMMINS DIESEL ..................................................................................................................................... 2-134
CUMMINS LPG ........................................................................................................................................... 2-76
WATER INLET CONNECTION
CUMMINS LPG ........................................................................................................................................... 2-78
WATER OUTLET CONNECTION
CUMMINS DIESEL ..................................................................................................................................... 2-135
CUMMINS LPG ........................................................................................................................................... 2-79
WATER PUMP
CUMMINS DIESEL ..................................................................................................................................... 2-136
CUMMINS LPG ........................................................................................................................................... 2-80
WATER PUMP DRIVE
CUMMINS DIESEL ..................................................................................................................................... 2-137

2-4 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NOTES

©2008 HYSTER COMPANY See Service Manual 2-5


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

RADIATOR ASSEMBLY (FIGURE 2-1)

2-6 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

RADIATOR ASSEMBLY
ITEM PART NO. DESCRIPTION QTY
a 2097016 Cooler ................................................................................................................. 1
b 2101590 Radiator .............................................................................................................. 1
1 1663786 Plate ............................................................................................................... 2
2 a 2097384 Cooler ............................................................................................................. 1
2 b 2101592 Air Cooler ....................................................................................................... 1
3 a 2097017 Radiator .......................................................................................................... 1
3 b 2101591 Cooler ............................................................................................................. 1
3 1677294 Drain Valve ................................................................................................. 1
4 ..... Hydraulic Oil Cooler ....................................................................................... 1
5 1663785 Plate ............................................................................................................... 2
6 2097386 Oil Cooler ....................................................................................................... 1
7 1677295 Shroud ............................................................................................................ 1
7 2097387 Shroud ........................................................................................................ 1
7 1677296 Nut .............................................................................................................. 2
7 1677298 Clip ............................................................................................................. 1
8 1677297 Seal ............................................................................................................ 1

FOOTNOTES:
a → PENDING PER ECN 68533-01 b PENDING PER ECN 68533-01 →

©2008 HYSTER COMPANY See Service Manual 2-7


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

COOLING SYSTEM (FIGURE 2-2)


LPG

2-8 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

COOLING SYSTEM
LPG

ITEM PART NO. DESCRIPTION QTY


1 a 2097016 Cooler (FFigure 2-1).......................................................................................... 1
1 b 2101590 Radiator .............................................................................................................. 1
2 376649 Isolator ................................................................................................................ 2
3 119236 Clamp ................................................................................................................. 3
4 1658272 Radiator Hose (Coolant) ..................................................................................... 1
5 112989 Hose Clamp ........................................................................................................ 1
6 1658271 Radiator Hose (Coolant) ..................................................................................... 1
7 136718 Capscrew ............................................................................................................ 8
8 320159 Washer ............................................................................................................... 8
9 1629351 Fan (Puller) ......................................................................................................... 1
10 1649438 Fan (Pusher) ....................................................................................................... 1
11 222473 Fitting .................................................................................................................. 1
12 2088036 Reservoir ............................................................................................................ 1
13 78462 Hose ................................................................................................................... 1
14 109417 Fitting .................................................................................................................. 1
15 127045 Clamp (Hose) ...................................................................................................... 2
16 2099775 Radiator Hose ..................................................................................................... 1
17 a 192306 Fitting .................................................................................................................. 1
17 b 17353 Fitting .................................................................................................................. 1
18 129563 Strap Clamp ........................................................................................................ 1
19 a 1673562 Hose ................................................................................................................... 1
19 b 1659021 Hose (Low Pressure) .......................................................................................... 1
20 1531404 Sensor (Low Coolant Level) ............................................................................... 1
21 1634889 Radiator Cap ....................................................................................................... 1
22 302401 Locknut ............................................................................................................... 2
23 1581558 Washer ............................................................................................................... 4
24 1597444 Capscrew ............................................................................................................ 2
25 1635188 Bracket ................................................................................................................ 1
26 144157 Hose Clamp ........................................................................................................ 2
27 302400 Nut ...................................................................................................................... 2
28 320158 Washer ............................................................................................................... 4
29 353453 Mount .................................................................................................................. 2
30 287851 Capscrew ............................................................................................................ 2
31 166857 Clamp ................................................................................................................. 4

FOOTNOTES:
a → PENDING PER ECN 68533-01 b PENDING PER ECN 68533-01 →

©2008 HYSTER COMPANY See Service Manual 2-9


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

COOLING SYSTEM (FIGURE 2-3)


DIESEL

2-10 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

COOLING SYSTEM
DIESEL

ITEM PART NO. DESCRIPTION QTY


1 a 2097016 Cooler (FFigure 2-1).......................................................................................... 1
1 b 2101590 Radiator .............................................................................................................. 1
2 376649 Isolator ................................................................................................................ 2
3 119236 Clamp ................................................................................................................. 4
4 1657357 Radiator Hose (Coolant) ..................................................................................... 1
5 1657358 Radiator Hose (Coolant) ..................................................................................... 1
6 136718 Capscrew ............................................................................................................ 8
7 320159 Washer ............................................................................................................... 8
8 1649438 Fan (Pusher) ....................................................................................................... 1
9 1629351 Fan (Puller) ......................................................................................................... 1
10 166857 Clamp ................................................................................................................. 4
11 1659020 Hose (Low Pressure) .......................................................................................... 1
12 2099775 Radiator Hose ..................................................................................................... 1
13 127045 Clamp (Hose) ...................................................................................................... 2
14 2088036 Reservoir ............................................................................................................ 1
15 17352 Fitting .................................................................................................................. 1
16 a 192306 Fitting .................................................................................................................. 1
16 b 17353 Fitting .................................................................................................................. 1
17 a 1673562 Hose ................................................................................................................... 1
17 b 1659021 Hose (Low Pressure) .......................................................................................... 1
18 129563 Strap Clamp ........................................................................................................ 1
19 1531404 Sensor (Low Coolant Level) ............................................................................... 1
20 1634889 Radiator Cap ....................................................................................................... 1
21 302401 Locknut ............................................................................................................... 2
22 1581558 Washer ............................................................................................................... 4
23 1597444 Capscrew ............................................................................................................ 2
24 1635188 Bracket ................................................................................................................ 1
25 144157 Hose Clamp ........................................................................................................ 2
26 302400 Nut ...................................................................................................................... 2
27 320158 Washer ............................................................................................................... 4
28 353453 Mount .................................................................................................................. 2
29 287851 Capscrew ............................................................................................................ 2

FOOTNOTES:
a → PENDING PER ECN 68533-01 b PENDING PER ECN 68533-01 →

©2008 HYSTER COMPANY See Service Manual 2-11


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

EXHAUST SYSTEM (FIGURE 2-4)


LPG

2-12 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

EXHAUST SYSTEM
LPG
KEY:
A: Standard Configuration
B: Exhaust Extension Option
C: Exhaust Extension Option With Aspirated Pre-Cleaner Option
QTY
ITEM PART NO. DESCRIPTION A B C
1 2092542 Muffler ............................................................................................... 1 1 1
2 1581558 Washer .............................................................................................. 8 8 8
3 1597444 Capscrew .......................................................................................... 4 4 4
4 302401 Locknut .............................................................................................. 4 4 4
5 270826 Clamp ................................................................................................ 2 2 2
6 1544774 Flex Tube .......................................................................................... 1 1 1
7 1635088 Exhaust Pipe ..................................................................................... 1 1 1
8 1396518 Plug ................................................................................................... 1 1 1
8 1509103 Ring (Copper) ................................................................................ 1 1 1
8 1509104 Plug ............................................................................................... 1 1 1
9 1305839 Rain Cap ........................................................................................... .. 1 1
10 1658854 Exhaust Pipe ..................................................................................... .. 1 ..
10 1658850 Exhaust Pipe ..................................................................................... .. .. 1
11 1658856 Clamp ................................................................................................ .. 1 1
12 69854 Clamp ................................................................................................ .. .. 1
13 1610665 Tube .................................................................................................. .. .. 1
14 127045 Clamp (Hose) .................................................................................... .. .. 2
15 1610667 Hose .................................................................................................. .. .. 1

©2008 HYSTER COMPANY See Service Manual 2-13


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

EXHAUST SYSTEM (FIGURE 2-5)


DIESEL

2-14 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

EXHAUST SYSTEM
DIESEL
KEY:
A: Standard Configuration
B: Exhaust Extension Option
C: Exhaust Extension Option With Aspirated Pre-Cleaner Option
QTY
ITEM PART NO. DESCRIPTION A B C
1 2087632 Muffler ............................................................................................... 1 1 1
2 1581558 Washer .............................................................................................. 8 8 8
3 1597444 Capscrew .......................................................................................... 4 4 4
4 302401 Locknut .............................................................................................. 4 4 4
5 270826 Clamp ................................................................................................ 2 2 2
6 1544774 Flex Tube .......................................................................................... 1 1 1
7 1626931 Exhaust Pipe ..................................................................................... 1 1 1
8 1305839 Rain Cap ........................................................................................... .. 1 1
9 1658854 Exhaust Pipe ..................................................................................... .. 1 ..
9 1658850 Exhaust Pipe ..................................................................................... .. .. 1
10 1658856 Clamp ................................................................................................ .. 1 1
11 69854 Clamp ................................................................................................ .. .. 1
12 1610665 Tube .................................................................................................. .. .. 1
13 127045 Clamp (Hose) .................................................................................... .. .. 2
14 1610667 Hose .................................................................................................. .. .. 1

©2008 HYSTER COMPANY See Service Manual 2-15


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

ACCESSORY DRIVE BELT AND TENSIONER (FIGURE 2-6)


CUMMINS LPG

ITEM PART NO. DESCRIPTION QTY


2095553 Engine Assy-Lpg (Dry Brake) ............................................................................. 1
2095552 Engine Assy-Lpg (Wet Brake) ............................................................................ 1
1 1614627 Belt Tensioner ................................................................................................ 1
2 1514359 Screw ............................................................................................................. 1
3 1512005 Capscrew ....................................................................................................... 1
4 1614546 Bracket ........................................................................................................... 1
5 1614464 V-Belt .............................................................................................................. 1
6 1614515 Capscrew ....................................................................................................... 1

2-16 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

ACCESSORY HOLE COVER (FIGURE 2-7)


CUMMINS LPG

ITEM PART NO. DESCRIPTION QTY


2095553 Engine Assy-Lpg (Dry Brake) ............................................................................. 1
2095552 Engine Assy-Lpg (Wet Brake) ............................................................................ 1
1 1512011 Cover .............................................................................................................. 1
2 1512012 Sealing Ring ................................................................................................... 1

©2008 HYSTER COMPANY See Service Manual 2-17


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

AIR COMPRESSOR COOLANT PLUMBING (FIGURE 2-8)


CUMMINS LPG

2-18 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

AIR COMPRESSOR COOLANT PLUMBING


CUMMINS LPG

ITEM PART NO. DESCRIPTION QTY


2095553 Engine Assy-Lpg (Dry Brake) ............................................................................. 1
2095552 Engine Assy-Lpg (Wet Brake) ............................................................................ 1
1 1511959 Connector ....................................................................................................... 1
2 1511953 Capscrew ....................................................................................................... 2
3 1511952 Fitting .............................................................................................................. 1
4 1511956 Bushing .......................................................................................................... 2
5 1511958 Coupling ......................................................................................................... 1
6 1511955 Hose Clamp .................................................................................................... 4
7 1511963 Hose ............................................................................................................... 1
8 1511962 Coupling ......................................................................................................... 1
9 1511961 O-Ring ........................................................................................................ 1
10 1512443 Coupling ......................................................................................................... 1
11 1511961 O-Ring ........................................................................................................ 1
12 1511960 Hose ............................................................................................................... 1
13 1662038 Coupling ......................................................................................................... 1
14 1511954 Sealing Ring ................................................................................................... 1

©2008 HYSTER COMPANY See Service Manual 2-19


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

AIR COMPRESSOR INLET CONNECTION (FIGURE 2-9)


CUMMINS LPG

2-20 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

AIR COMPRESSOR INLET CONNECTION


CUMMINS LPG

ITEM PART NO. DESCRIPTION QTY


2095553 Engine Assy-Lpg (Dry Brake) ............................................................................. 1
2095552 Engine Assy-Lpg (Wet Brake) ............................................................................ 1
1 1511966 Coupling ......................................................................................................... 1
2 1618998 Hose Clamp .................................................................................................... 6
3 1618997 Hose ............................................................................................................... 3
4 1618999 Tube ............................................................................................................... 1
5 1619000 Tube ............................................................................................................... 1

©2008 HYSTER COMPANY See Service Manual 2-21


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

AIR INTAKE CONNECTION (FIGURE 2-10)


CUMMINS LPG

ITEM PART NO. DESCRIPTION QTY


2095553 Engine Assy-Lpg (Dry Brake) ............................................................................. 1
2095552 Engine Assy-Lpg (Wet Brake) ............................................................................ 1
1 1614597 Connector ....................................................................................................... 1
2 1614549 Coupling ......................................................................................................... 1
3 1612804 Clamp ............................................................................................................. 2
4 1614631 Hose ............................................................................................................... 1
5 1512005 Capscrew ....................................................................................................... 3

2-22 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

CAM FOLLOWER COVER (FIGURE 2-11)


CUMMINS LPG

ITEM PART NO. DESCRIPTION QTY


2095553 Engine Assy-Lpg (Dry Brake) ............................................................................. 1
2095552 Engine Assy-Lpg (Wet Brake) ............................................................................ 1
1 1511974 Gasket ............................................................................................................ 1
2 1614628 Cover .............................................................................................................. 1
3 1513191 Fitting .............................................................................................................. 1
4 1511970 Capscrew ....................................................................................................... 6
5 1511969 Seal ................................................................................................................ 6

©2008 HYSTER COMPANY See Service Manual 2-23


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

CAMSHAFT (FIGURE 2-12)


CUMMINS LPG

ITEM PART NO. DESCRIPTION QTY


2095553 Engine Assy-Lpg (Dry Brake) ............................................................................. 1
2095552 Engine Assy-Lpg (Wet Brake) ............................................................................ 1
1 1614607 Gear ............................................................................................................... 1
2 1512161 Woodruff Key .................................................................................................. 1
3 1614551 Camshaft ........................................................................................................ 1
4 1512163 Capscrew ....................................................................................................... 2
5 1512164 Support ........................................................................................................... 1

2-24 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NOTES

©2008 HYSTER COMPANY See Service Manual 2-25


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

CRANKCASE BREATHER (FIGURE 2-13)


CUMMINS LPG

2-26 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

CRANKCASE BREATHER
CUMMINS LPG

ITEM PART NO. DESCRIPTION QTY


2095553 Engine Assy-Lpg (Dry Brake) ............................................................................. 1
2095552 Engine Assy-Lpg (Wet Brake) ............................................................................ 1
1 1614524 Hose Clamp .................................................................................................... 10
2 1614572 Hose ............................................................................................................... 2
3 1614568 Breather .......................................................................................................... 1
3 1614489 Breather ..................................................................................................... 1
4 1618220 Adapter ....................................................................................................... 2
5 1614488 Breather ..................................................................................................... 1
6 1614583 Hose (Elbow) .................................................................................................. 2
7 1614569 Tube (Coupling) .............................................................................................. 2
8 1614490 Check Valve ................................................................................................... 1
9 1512328 Capscrew ....................................................................................................... 1
10 1614573 Hose ............................................................................................................... 1
11 1614574 Connector ....................................................................................................... 1
12 1614312 Hose ............................................................................................................... 1

©2008 HYSTER COMPANY See Service Manual 2-27


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

CRANKSHAFT AND MAIN BEARINGS (FIGURE 2-14)


CUMMINS LPG

2-28 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

CRANKSHAFT AND MAIN BEARINGS


CUMMINS LPG

ITEM PART NO. DESCRIPTION QTY


2095553 Engine Assy-Lpg (Dry Brake) ............................................................................. 1
2095552 Engine Assy-Lpg (Wet Brake) ............................................................................ 1
1 ..... Crankshaft ...................................................................................................... 1
2 1521701 Gear ............................................................................................................... 1
3 1514346 Dowel ............................................................................................................. 1
4 1543317 Bearing (Standard) ......................................................................................... 6
4 1585002 Bearing (0.25 mm O/S) .................................................................................. 6
4 1584992 Bearing (0.50 mm O/S) .................................................................................. 6
4 1707620 Bearing (0.50 mm O/S) (Alternate Part) ......................................................... 6
4 1584995 Bearing (0.75 mm O/S) .................................................................................. 6
4 1585000 Bearing (1.00 mm O/S) .................................................................................. 6
4 1708511 Bearing (Alternate Part) .................................................................................. 6
5 1543316 Thrust Bearing (Standard) .............................................................................. 1
5 1707004 Thrust Bearing (Alternate Part) ...................................................................... 1
5 1584990 Crankshaft Bearing (0.010 in.) ....................................................................... 1
5 1584993 Thrust Bearing (0.020 in.) ............................................................................... 1
5 1707621 Thrust Bearing (Alternate Part) ...................................................................... 1
5 1584996 Thrust Bearing (0.030 in.) ............................................................................... 1
5 1584999 Thrust Bearing (0.040 in.) ............................................................................... 1
5 1708512 Thrust Bearing (Alternate Part) ...................................................................... 1
6 1543318 Bearing (Standard) ......................................................................................... 7
6 1584991 Bearing (.010 in.) ............................................................................................ 7
6 1584994 Bearing (.020 in.) ............................................................................................ 7
6 1707622 Bearing (0.50 mm O/S) (Alternate Part) ......................................................... 7
6 1584997 Bearing (.030 in.) ............................................................................................ 7
6 1584998 Bearing (.040 in.) ............................................................................................ 7
6 1708513 Bearing (1.00 mm) (Alternate Part) ................................................................ 7
7 1584993 Thrust Bearing (0.020 in.) ............................................................................... 1
7 1584999 Thrust Bearing (0.040 in.) ............................................................................... 1
8 1584994 Bearing (.020 in.) ............................................................................................ 1
8 1584998 Bearing (.040 in.) ............................................................................................ 1
9 1554045 Kit-Wear Sleeve (Front) .................................................................................. 1
10 1514354 Kit-Wear Sleeve (Rear) .................................................................................. 1
1635239 Kit-Crankshaft Bearing (Standard) ................................................................. 1
1521705 Bearing Set (.010 in.) ..................................................................................... 1
12 1708510 Bearing Set (.040 in.) (1.00 mm) (Alternate Part) ........................................... 1
1521706 Bearing Set (.020 in.) ..................................................................................... 1
1707619 Bearing Set (0.50 mm O/S) (Alternate Part) ................................................... 1
1521707 Bearing Set (.030 in.) ..................................................................................... 1
1521708 Bearing Set (.040 in.) ..................................................................................... 1
1635243 Thrust Bearing (0.50 mm Oversize) ............................................................... 1
1635244 Thrust Bearing (1.00 mm Oversize) ............................................................... 1

©2008 HYSTER COMPANY See Service Manual 2-29


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

CYLINDER BLOCK (FIGURE 2-15)


CUMMINS LPG

2-30 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

CYLINDER BLOCK
CUMMINS LPG

ITEM PART NO. DESCRIPTION QTY


2095553 Engine Assy-Lpg (Dry Brake) ............................................................................. 1
2095552 Engine Assy-Lpg (Wet Brake) ............................................................................ 1
1 1589514 Cylinder Block ................................................................................................ 1
2 1514542 Plug ............................................................................................................ 5
3 1512292 Plug ............................................................................................................ 1
4 1514339 Plug ............................................................................................................ 2
5 1511952 Fitting ......................................................................................................... 1
6 1635307 Cap (Main Bearing) .................................................................................... 7
7 1521685 Ring ....................................................................................................... 2
8 1521683 Capscrew ................................................................................................... 14
9 1512585 Plug ............................................................................................................ 4
10 1521695 Plug ............................................................................................................ 1
11 1517119 O-Ring ................................................................................................... 1
12 1521697 Fitting ......................................................................................................... 1
13 1543321 Sealing Ring .......................................................................................... 1
14 1511970 Capscrew ................................................................................................... 1
15 1517010 Plug ............................................................................................................ 3
16 1517011 O-Ring ................................................................................................... 1
17 1521694 Plug ............................................................................................................ 1
18 1512130 Plug ............................................................................................................ 3
19 1521682 Bushing ...................................................................................................... 1
20 1513878 Dowel ......................................................................................................... 2
21 1512304 Plug ............................................................................................................ 3
22 1521691 Ring ............................................................................................................ 2
23 1521692 Nozzle ........................................................................................................ 6
24 1521685 Ring ............................................................................................................ 2
25 1521696 O-Ring ........................................................................................................ 1
26 1521693 Plug ............................................................................................................ 1
27 1585284 Sleeve ............................................................................................................ AR
1521686 Kit-Cylinder Block ........................................................................................... 1

©2008 HYSTER COMPANY See Service Manual 2-31


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

CYLINDER HEAD (FIGURE 2-16)


CUMMINS LPG

2-32 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

CYLINDER HEAD
CUMMINS LPG

ITEM PART NO. DESCRIPTION QTY


2095553 Engine Assy-Lpg (Dry Brake) ............................................................................. 1
2095552 Engine Assy-Lpg (Wet Brake) ............................................................................ 1
1 1543451 Screw ............................................................................................................. 14
2 1543450 Screw ............................................................................................................. 6
3 1615829 Cylinder Head ................................................................................................. 1
4 1512292 Plug ............................................................................................................ 1
5 1511952 Fitting ......................................................................................................... 2
6 1512448 Fitting ......................................................................................................... 2
7 1614493 Exhaust Valve (Exhaust) ............................................................................ 6
8 1517185 Keeper ........................................................................................................ 12
9 1614492 Inlet Valve (Intake) ..................................................................................... 6
10 1517185 Keeper ........................................................................................................ 12
11 1588104 Retainer ...................................................................................................... 12
12 1614504 Spring ......................................................................................................... 12
13 1543455 Seal (Valve Stem) ...................................................................................... 12
14 1597817 Plug ............................................................................................................ 5
15 1618648 Cylinder Head Gasket (Standard) .................................................................. 1
15 1638854 Cylinder Head Gasket (0.25 mm, OS) ............................................................ 1
15 1638852 Cylinder Head Gasket (0.50 mm, OS) ............................................................ 1
1511952 Fitting (0.5 NPT) ............................................................................................. 3
1512292 Plug (0.75 NPT) .............................................................................................. 1
1588087 Kit-Gasket ........................................................................................................... 1

©2008 HYSTER COMPANY See Service Manual 2-33


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

ENGINE ASSEMBLY (FIGURE 2-17)


CUMMINS LPG

2-34 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

ENGINE ASSEMBLY
CUMMINS LPG

ITEM PART NO. DESCRIPTION QTY


1 2095553 Engine Assy-Lpg (Dry Brake) ............................................................................. 1
1 2095552 Engine Assy-Lpg (Wet Brake) ............................................................................ 1

©2008 HYSTER COMPANY See Service Manual 2-35


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

ENGINE MOUNT (FIGURE 2-18)


CUMMINS LPG

ITEM PART NO. DESCRIPTION QTY


1 1619570 Mount (RH) ......................................................................................................... 1
1 1619572 Mount (LH) .......................................................................................................... 1
2 302404 Locknut ............................................................................................................... 2
3 320161 Washer ............................................................................................................... 6
4 320165 Washer ............................................................................................................... 2
5 296044 Capscrew ............................................................................................................ 6
6 1393708 Isolator ................................................................................................................ 2
7 292573 Capscrew ............................................................................................................ 2
8 1452404 Washer ............................................................................................................... 2

2-36 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NOTES

©2008 HYSTER COMPANY See Service Manual 2-37


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

ENGINE OIL COOLER (FIGURE 2-19)


CUMMINS LPG

2-38 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

ENGINE OIL COOLER


CUMMINS LPG

ITEM PART NO. DESCRIPTION QTY


2095553 Engine Assy-Lpg (Dry Brake) ............................................................................. 1
2095552 Engine Assy-Lpg (Wet Brake) ............................................................................ 1
1 1512453 Plug ................................................................................................................ 1
2 1512118 O-Ring ............................................................................................................ 1
3 1512112 Spring ............................................................................................................. 1
4 1512119 Plunger ........................................................................................................... 1
5 1512448 Fitting .............................................................................................................. 1
6 1512449 Filter Head ...................................................................................................... 1
7 1512451 Adapter ....................................................................................................... 1
8 1513772 Relief Valve (Pressure Relief) ........................................................................ 1
9 1512452 Gasket ............................................................................................................ 1
10 1552286 Core ................................................................................................................ 1
11 1638856 Gasket ............................................................................................................ 1
12 1512123 Oil Filter (Filter) ............................................................................................... 1
13 1512033 Capscrew ....................................................................................................... 14

©2008 HYSTER COMPANY See Service Manual 2-39


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

EXHAUST GAS SENSOR PLUMBING (FIGURE 2-20)


CUMMINS LPG

ITEM PART NO. DESCRIPTION QTY


2095553 Engine Assy-Lpg (Dry Brake) ............................................................................. 1
2095552 Engine Assy-Lpg (Wet Brake) ............................................................................ 1
1 1512728 Connector (Male) ............................................................................................ 1
2 1624871 Tube ............................................................................................................... 1
3 1614323 Hose Clamp .................................................................................................... 2
4 1614615 Hose ............................................................................................................... 1

2-40 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

EXHAUST MANIFOLD (FIGURE 2-21)


CUMMINS LPG

ITEM PART NO. DESCRIPTION QTY


2095553 Engine Assy-Lpg (Dry Brake) ............................................................................. 1
2095552 Engine Assy-Lpg (Wet Brake) ............................................................................ 1
1 1662046 Exhaust Manifold ............................................................................................ 1
2 1614066 Gasket ............................................................................................................ 6
3 1543895 Screw ............................................................................................................. 11
4 1543897 Screw ............................................................................................................. 1
1588087 Kit-Gasket ........................................................................................................... 1

©2008 HYSTER COMPANY See Service Manual 2-41


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

EXHAUST OUTLET CONNECTION (FIGURE 2-22)


CUMMINS LPG

ITEM PART NO. DESCRIPTION QTY


2095553 Engine Assy-Lpg (Dry Brake) ............................................................................. 1
2095552 Engine Assy-Lpg (Wet Brake) ............................................................................ 1
1 1373430 Clamp ............................................................................................................. 2
2 1614503 Plug ................................................................................................................ 1
3 1614635 Adapter ........................................................................................................... 1
4 1614454 Fitting (Pipe) ................................................................................................... 1

2-42 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

FAN DRIVE (FIGURE 2-23)


CUMMINS LPG

ITEM PART NO. DESCRIPTION QTY


2095553 Engine Assy-Lpg (Dry Brake) ............................................................................. 1
2095552 Engine Assy-Lpg (Wet Brake) ............................................................................ 1
1 1635258 Fan Pulley ...................................................................................................... 1
2 1512424 Fan Mount ...................................................................................................... 1
3 1512024 Hub (Fan) ................................................................................................... 1
4 1512026 Retaining Ring ............................................................................................ 2
5 1512015 Ball Bearing ................................................................................................ 1
6 1512025 Hub ............................................................................................................. 1
7 1512027 Capscrew ................................................................................................... 1
8 1512029 Screw ............................................................................................................. 4

©2008 HYSTER COMPANY See Service Manual 2-43


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

FLYWHEEL (FIGURE 2-24)


CUMMINS LPG

ITEM PART NO. DESCRIPTION QTY


2095553 Engine Assy-Lpg (Dry Brake) ............................................................................. 1
2095552 Engine Assy-Lpg (Wet Brake) ............................................................................ 1
1 1598354 Flywheel ......................................................................................................... 1
1 1600416 Flywheel ..................................................................................................... 1
2 1512445 Ring Gear ................................................................................................... 1
3 1512106 Capscrew ....................................................................................................... 8
4 1512107 Washer ........................................................................................................... 8

2-44 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NOTES

©2008 HYSTER COMPANY See Service Manual 2-45


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

FLYWHEEL HOUSING (FIGURE 2-25)


CUMMINS LPG

2-46 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

FLYWHEEL HOUSING
CUMMINS LPG

ITEM PART NO. DESCRIPTION QTY


2095553 Engine Assy-Lpg (Dry Brake) ............................................................................. 1
2095552 Engine Assy-Lpg (Wet Brake) ............................................................................ 1
1 1543361 Flywheel Housing ........................................................................................... 1
2 1512053 Capscrew ....................................................................................................... 8
3 1512046 Plug ................................................................................................................ 1
4 1512435 Clip ................................................................................................................. 1
5 1512056 Cover Plate (Cover) ........................................................................................ 1
6 1512045 Screw ............................................................................................................. 2
7 1512048 O-Ring ............................................................................................................ 1
8 1512047 Fitting .............................................................................................................. 1
9 1543362 Capscrew ....................................................................................................... 6
10 1512052 Gasket ............................................................................................................ 1
11 1543363 Cover .............................................................................................................. 1
12 1564992 Kit-Seal (Crankshaft) ...................................................................................... 1
13 1512050 O-Ring ............................................................................................................ 1

©2008 HYSTER COMPANY See Service Manual 2-47


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

FRONT GEAR COVER AND HOUSING (FIGURE 2-26)


CUMMINS LPG

2-48 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

FRONT GEAR COVER AND HOUSING


CUMMINS LPG

ITEM PART NO. DESCRIPTION QTY


2095553 Engine Assy-Lpg (Dry Brake) ............................................................................. 1
2095552 Engine Assy-Lpg (Wet Brake) ............................................................................ 1
1 1513751 Screw ............................................................................................................. 5
2 1614579 Cover .............................................................................................................. 1
3 1614580 Clutch Housing ............................................................................................... 1
4 1521712 Gasket ............................................................................................................ 1
5 1513736 Capscrew ....................................................................................................... 2
6 1614544 Bracket (Sensor) ............................................................................................ 1
7 1513748 Sealing Ring ................................................................................................... 1
8 1513725 Capscrew ....................................................................................................... 10
9 1521875 Screw ............................................................................................................. 11
10 1521880 Retainer .......................................................................................................... 1
11 1553781 Capscrew ....................................................................................................... 1
12 ..... Oil Seal ........................................................................................................... 1
1600388 Kit-Seal ........................................................................................................... 1
1588086 Kit-Gasket ........................................................................................................... 1

©2008 HYSTER COMPANY See Service Manual 2-49


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

FRONT GEAR TRAIN ACCESSORY DRIVE (FIGURE 2-27)


CUMMINS LPG

2-50 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

FRONT GEAR TRAIN ACCESSORY DRIVE


CUMMINS LPG
KEY:
A: Wet Brake
B: Dry Brake
QTY
ITEM PART NO. DESCRIPTION A B
2095553 Engine Assy-Lpg (Dry Brake) ..................................................................... .. 1
2095552 Engine Assy-Lpg (Wet Brake) .................................................................... 1 ..
1 1564978 Adapter .................................................................................................. .. 1
1 1543347 Adapter .................................................................................................. 1 ..
1 1543348 Elbow ................................................................................................. 1 1
1 ..... Adapter .............................................................................................. 1 1
2 1512330 Bearing .............................................................................................. 1 1
3 1513709 Drive Shaft ......................................................................................... .. 1
3 1512331 Drive Shaft ......................................................................................... 1 ..
4 1602497 Drive Gear ......................................................................................... 1 1
5 1588061 Gasket ................................................................................................... .. 1
5 1512326 Gasket ................................................................................................... 1 ..
6 1511976 Capscrew ............................................................................................... 2 2
7 1512336 Gasket ................................................................................................... 1 1
8 1512327 Cover Plate ............................................................................................ 1 1
9 1512328 Capscrew ............................................................................................... 2 2

©2008 HYSTER COMPANY See Service Manual 2-51


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

INTAKE MANIFOLD (FIGURE 2-28)


CUMMINS LPG

2-52 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

INTAKE MANIFOLD
CUMMINS LPG

ITEM PART NO. DESCRIPTION QTY


2095553 Engine Assy-Lpg (Dry Brake) ............................................................................. 1
2095552 Engine Assy-Lpg (Wet Brake) ............................................................................ 1
1 1614576 Capscrew ....................................................................................................... 3
2 1624994 Heat Shield ..................................................................................................... 1
3 1512296 Capscrew ....................................................................................................... 2
4 1614582 Capscrew ....................................................................................................... 1
5 1614591 Bracket ........................................................................................................... 1
6 1512111 Capscrew ....................................................................................................... 1
7 1614491 Sensor (Knock) ............................................................................................... 3
8 1512587 Plug ................................................................................................................ 2
9 1512588 O-Ring ........................................................................................................ 1
10 1512300 Gasket ............................................................................................................ 1
11 1614633 Stud ................................................................................................................ 4
12 1614593 Cover (Intake Manifold) .................................................................................. 1
13 1512295 Capscrew ....................................................................................................... 9
14 1513776 Clip ................................................................................................................. 1
15 1513749 Capscrew ....................................................................................................... 1
1588087 Kit-Gasket ........................................................................................................... 1

©2008 HYSTER COMPANY See Service Manual 2-53


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

LIFTING BRACKET (FIGURE 2-29)


CUMMINS LPG

ITEM PART NO. DESCRIPTION QTY


2095553 Engine Assy-Lpg (Dry Brake) ............................................................................. 1
2095552 Engine Assy-Lpg (Wet Brake) ............................................................................ 1
1 1511953 Capscrew ....................................................................................................... 2
2 1512109 Bracket ........................................................................................................... 1

2-54 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NOTES

©2008 HYSTER COMPANY See Service Manual 2-55


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

OIL LEVEL GAUGE (FIGURE 2-30)


CUMMINS LPG

2-56 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

OIL LEVEL GAUGE


CUMMINS LPG

ITEM PART NO. DESCRIPTION QTY


2095553 Engine Assy-Lpg (Dry Brake) ............................................................................. 1
2095552 Engine Assy-Lpg (Wet Brake) ............................................................................ 1
1 1512132 Dipstick ........................................................................................................... 1
2 1614453 Plug (Threaded) ............................................................................................. 1
3 1614452 O-Ring ........................................................................................................ 1
4 1512130 Plug ................................................................................................................ 2
5 1614575 Adapter ........................................................................................................... 1
6 1624829 Dipstick Tube .................................................................................................. 1

©2008 HYSTER COMPANY See Service Manual 2-57


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

OIL PAN (FIGURE 2-31)


CUMMINS LPG

2-58 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

OIL PAN
CUMMINS LPG

ITEM PART NO. DESCRIPTION QTY


2095553 Engine Assy-Lpg (Dry Brake) ............................................................................. 1
2095552 Engine Assy-Lpg (Wet Brake) ............................................................................ 1
1 1512136 Adapter (Oil Suction) ...................................................................................... 1
2 1512139 Gasket ............................................................................................................ 1
3 1512004 Capscrew ....................................................................................................... 2
4 1513794 Capscrew ....................................................................................................... 36
5 1512134 Plug ................................................................................................................ 1
6 1512135 Seal ................................................................................................................ 1
7 1512138 Plug ................................................................................................................ 1
8 1512137 Seal ................................................................................................................ 1
9 1543430 Kit-Service ...................................................................................................... 1
9 1543429 Oil Pan ....................................................................................................... 1
10 1543424 Gasket ........................................................................................................ 1
a 1513769 Capscrew ................................................................................................... 4
a 1543432 Clamping Plate ........................................................................................... 1
1588086 Kit-Gasket ........................................................................................................... 1
1588087 Kit-Gasket ........................................................................................................... 1

FOOTNOTES:
a Not Illustrated

©2008 HYSTER COMPANY See Service Manual 2-59


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

OIL PUMP (FIGURE 2-32)


CUMMINS LPG

ITEM PART NO. DESCRIPTION QTY


2095553 Engine Assy-Lpg (Dry Brake) ............................................................................. 1
2095552 Engine Assy-Lpg (Wet Brake) ............................................................................ 1
1 1512456 Capscrew ....................................................................................................... 4
2 1661076 Oil Pump ......................................................................................................... 1

2-60 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NOTES

©2008 HYSTER COMPANY See Service Manual 2-61


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

PISTON AND CONNECTING ROD (FIGURE 2-33)


CUMMINS LPG

2-62 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

PISTON AND CONNECTING ROD


CUMMINS LPG

ITEM PART NO. DESCRIPTION QTY


2095553 Engine Assy-Lpg (Dry Brake) ............................................................................. 1
2095552 Engine Assy-Lpg (Wet Brake) ............................................................................ 1
1 1614496 Kit-Piston (Standard) ...................................................................................... 6
2 1512146 Retaining Ring ............................................................................................ 2
3 1614495 Kit-Piston Ring (Standard) ......................................................................... 1
3 1614499 Kit-Piston Ring (.020 in) ............................................................................. 1
3 1614500 Kit-Piston Ring (.040 in) ............................................................................. 1
4 1512149 Pin .................................................................................................................. 6
5 1637868 Piston Rod ...................................................................................................... 6
6 1553262 Bushing ...................................................................................................... 1
7 1553261 Capscrew ................................................................................................... 2
8 1614511 Bearing (Standard) ......................................................................................... 6
8 1512150 Bearing (.010 in.) ............................................................................................ AR
8 1512151 Bearing (.020 in.) ............................................................................................ AR
8 1512152 Bearing (.030 in.) ............................................................................................ AR
8 1512153 Bearing (.040 in.) ............................................................................................ AR
9 1543445 Bearing (Standard) ......................................................................................... 6
9 1584817 Bearing (.010 in.) ............................................................................................ AR
9 1584818 Bearing (.020 in.) ............................................................................................ AR
9 1584819 Bearing (.030 in.) ............................................................................................ AR
9 1584820 Bearing (.040 in.) ............................................................................................ AR

©2008 HYSTER COMPANY See Service Manual 2-63


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

ROCKER LEVERS (FIGURE 2-34)


CUMMINS LPG

2-64 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

ROCKER LEVERS
CUMMINS LPG

ITEM PART NO. DESCRIPTION QTY


2095553 Engine Assy-Lpg (Dry Brake) ............................................................................. 1
2095552 Engine Assy-Lpg (Wet Brake) ............................................................................ 1
1 1543891 Support ........................................................................................................... 6
1 1543892 Support ....................................................................................................... 1
2 1543889 Rocker (Intake) ............................................................................................... 1
3 1543886 Screw ............................................................................................................. 1
4 1513806 Nut .................................................................................................................. 1
5 1543884 Insert .............................................................................................................. 1
6 1543885 Rocker (Exhaust) ............................................................................................ 1
7 1543882 Washer ........................................................................................................... 12
8 1543881 Retaining Ring ................................................................................................ 12
9 1543878 Capscrew ....................................................................................................... 6
10 1543879 Capscrew ....................................................................................................... 6
11 1543877 Rod ................................................................................................................. 12
1543883 Rocker (Exhaust) ............................................................................................ 6
1543887 Rocker (Intake) ............................................................................................... 6

©2008 HYSTER COMPANY See Service Manual 2-65


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

THERMOSTAT (FIGURE 2-35)


CUMMINS LPG

ITEM PART NO. DESCRIPTION QTY


2095553 Engine Assy-Lpg (Dry Brake) ............................................................................. 1
2095552 Engine Assy-Lpg (Wet Brake) ............................................................................ 1
1 1603897 Thermostat ..................................................................................................... 1

2-66 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

THERMOSTAT HOUSING (FIGURE 2-36)


CUMMINS LPG

ITEM PART NO. DESCRIPTION QTY


2095553 Engine Assy-Lpg (Dry Brake) ............................................................................. 1
2095552 Engine Assy-Lpg (Wet Brake) ............................................................................ 1
1 1512304 Plug ................................................................................................................ 1
2 1511952 Fitting .............................................................................................................. 1
3 1512302 Bracket ........................................................................................................... 1
4 1512305 O-Ring ............................................................................................................ 1
5 1614459 Thermostat Housing ....................................................................................... 1
6 1512296 Capscrew ....................................................................................................... 2
7 1512029 Screw ............................................................................................................. 1

©2008 HYSTER COMPANY See Service Manual 2-67


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

TURBOCHARGER (FIGURE 2-37)


CUMMINS LPG

ITEM PART NO. DESCRIPTION QTY


2095553 Engine Assy-Lpg (Dry Brake) ............................................................................. 1
2095552 Engine Assy-Lpg (Wet Brake) ............................................................................ 1
1 1513338 Nut .................................................................................................................. 4
2 ..... Turbocharger .................................................................................................. 1
3 1513337 Stud ................................................................................................................ 4
4 1584657 Gasket ............................................................................................................ 1
1624872 Kit-Repair Turbocharger ................................................................................. 1

2-68 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

TURBOCHARGER COMPRESSOR OUTLET CONNECTION (FIGURE 2-38)


CUMMINS LPG

ITEM PART NO. DESCRIPTION QTY


2095553 Engine Assy-Lpg (Dry Brake) ............................................................................. 1
2095552 Engine Assy-Lpg (Wet Brake) ............................................................................ 1
1 1614322 Fitting .............................................................................................................. 1
2 1521891 Pipe ................................................................................................................ 1
3 1515787 O-Ring ............................................................................................................ 1
4 1517094 Locknut ........................................................................................................... 1
5 1597806 Clamp ............................................................................................................. 1

©2008 HYSTER COMPANY See Service Manual 2-69


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

TURBOCHARGER PLUMBING (FIGURE 2-39)


CUMMINS LPG

2-70 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

TURBOCHARGER PLUMBING
CUMMINS LPG

ITEM PART NO. DESCRIPTION QTY


2095553 Engine Assy-Lpg (Dry Brake) ............................................................................. 1
2095552 Engine Assy-Lpg (Wet Brake) ............................................................................ 1
1 1612804 Clamp ............................................................................................................. 4
2 1662047 Hose ............................................................................................................... 1
3 1514483 Nut .................................................................................................................. 1
4 1625567 Tube (Air Fuel Control) ................................................................................... 1
5 1662048 Hose ............................................................................................................... 1
6 1514339 Plug ................................................................................................................ 1
7 1614570 Valve (Air Control) .......................................................................................... 1
8 1614560 O-Ring ........................................................................................................ 1
9 1614561 O-Ring ........................................................................................................ 1
10 1514566 Connector ....................................................................................................... 2
11 1513294 O-Ring ........................................................................................................ 1
12 1625570 Hose (Flexible) ............................................................................................... 1
13 1625569 Hose (Plain) .................................................................................................... 1
14 1614501 Hose Clamp .................................................................................................... 4
15 1625568 Coupling (Hose) ............................................................................................. 1
16 1514565 Gasket (Oil Drain) ........................................................................................... 1
17 1588834 Pipe ................................................................................................................ 1
18 1512004 Capscrew ....................................................................................................... 2
19 1614542 Coupling ......................................................................................................... 2
20 1614578 Hose ............................................................................................................... 1
21 1614550 Coupling ......................................................................................................... 1
22 1513749 Capscrew ....................................................................................................... 1
23 1625566 Tube (Air Transfer) ......................................................................................... 1
24 1517268 Hose Clamp .................................................................................................... 2
25 1517269 Hose ............................................................................................................... 1
26 1521962 Tube ............................................................................................................... 1
27 1517270 O-Ring ............................................................................................................ 1
28 1513411 Hose Clamp .................................................................................................... 2
29 1614311 Hose ............................................................................................................... 1
30 1614541 Tube ............................................................................................................... 1
31 1511957 Coupling ......................................................................................................... 1
1588087 Kit-Gasket ........................................................................................................... 1

©2008 HYSTER COMPANY See Service Manual 2-71


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

VALVE COVER (FIGURE 2-40)


CUMMINS LPG

2-72 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

VALVE COVER
CUMMINS LPG

ITEM PART NO. DESCRIPTION QTY


2095553 Engine Assy-Lpg (Dry Brake) ............................................................................. 1
2095552 Engine Assy-Lpg (Wet Brake) ............................................................................ 1
1 1614577 Brace .............................................................................................................. 1
2 1513712 Nut .................................................................................................................. 2
3 1614532 Clip ................................................................................................................. 1
4 1614531 Capscrew ....................................................................................................... 2
5 1512308 Isolator ............................................................................................................ 6
6 1512310 Cover .............................................................................................................. 5
7 1512307 Gasket ............................................................................................................ 6
8 1512309 Capscrew ....................................................................................................... 4
9 1512311 Cover .............................................................................................................. 1
10 1614548 Cap ................................................................................................................. 1
11 1512312 Sealing Ring ................................................................................................... 1
1588087 Kit-Gasket ........................................................................................................... 1

©2008 HYSTER COMPANY See Service Manual 2-73


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

VALVE TAPPET (FIGURE 2-41)


CUMMINS LPG

ITEM PART NO. DESCRIPTION QTY


2095553 Engine Assy-Lpg (Dry Brake) ............................................................................. 1
2095552 Engine Assy-Lpg (Wet Brake) ............................................................................ 1
1 1513734 Valve (Tappet) ................................................................................................ 12

2-74 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NOTES

©2008 HYSTER COMPANY See Service Manual 2-75


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

VIBRATION DAMPER (FIGURE 2-42)


CUMMINS LPG

2-76 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

VIBRATION DAMPER
CUMMINS LPG

ITEM PART NO. DESCRIPTION QTY


2095553 Engine Assy-Lpg (Dry Brake) ............................................................................. 1
2095552 Engine Assy-Lpg (Wet Brake) ............................................................................ 1
1 1614522 Vibration Damper ........................................................................................... 1
2 1511996 Capscrew ....................................................................................................... 4

©2008 HYSTER COMPANY See Service Manual 2-77


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

WATER INLET CONNECTION (FIGURE 2-43)


CUMMINS LPG

ITEM PART NO. DESCRIPTION QTY


2095553 Engine Assy-Lpg (Dry Brake) ............................................................................. 1
2095552 Engine Assy-Lpg (Wet Brake) ............................................................................ 1
1 1511952 Fitting .............................................................................................................. 1
2 1512316 Screw ............................................................................................................. 3
3 1512315 Water Inlet ...................................................................................................... 1
4 1512305 O-Ring ............................................................................................................ 1

2-78 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

WATER OUTLET CONNECTION (FIGURE 2-44)


CUMMINS LPG

ITEM PART NO. DESCRIPTION QTY


2095553 Engine Assy-Lpg (Dry Brake) ............................................................................. 1
2095552 Engine Assy-Lpg (Wet Brake) ............................................................................ 1
1 1512004 Capscrew ....................................................................................................... 2
2 1512318 Connector ....................................................................................................... 1
3 1512319 Gasket ............................................................................................................ 1

©2008 HYSTER COMPANY See Service Manual 2-79


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

WATER PUMP (FIGURE 2-45)


CUMMINS LPG

ITEM PART NO. DESCRIPTION QTY


2095553 Engine Assy-Lpg (Dry Brake) ............................................................................. 1
2095552 Engine Assy-Lpg (Wet Brake) ............................................................................ 1
1 1614513 O-Ring ............................................................................................................ 1
1 1512322 Sealing Ring ................................................................................................... 1
2 ..... Water Pump ................................................................................................... 1
3 1597807 Capscrew (Flange) ......................................................................................... 2
1512321 Kit-Repair Water Pump .................................................................................. 1
4 1521975 Kit-Repair Water Pump (Alternate Part) ......................................................... 1

2-80 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

AIR COMPRESSOR (FIGURE 2-46)


CUMMINS DIESEL

ITEM PART NO. DESCRIPTION QTY


a 2085495 Engine Assy-Diesel (2500 RPM, Dry Brakes) .................................................... 1
b 2107119 Engine Assy (2500 RPM, Dry Brakes) ................................................................ 1
a 2085491 Engine Assy-Diesel (2500 RPM, Wet Brakes) .................................................... 1
b 2107117 Engine Assy (2500 RPM, Wet Brakes) ............................................................... 1
1 1661040 Nut .................................................................................................................. 2
2 1661041 Brace .............................................................................................................. 1
3 1511970 Capscrew ....................................................................................................... 2
4 1512004 Capscrew ....................................................................................................... 2
5 1588934 Stud ................................................................................................................ 2
6 1588097 Seal ................................................................................................................ 1
7 1661042 Plug ................................................................................................................ 1
8 1661043 Compressor .................................................................................................... 1
9 1661044 Drive Gear ...................................................................................................... 1
10 1661045 O-Ring ............................................................................................................ 1

FOOTNOTES:
a → 9/2008 b 9/2008 →

©2008 HYSTER COMPANY See Service Manual 2-81


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

AIR COMPRESSOR COOLANT PLUMBING (FIGURE 2-47)


CUMMINS DIESEL

ITEM PART NO. DESCRIPTION QTY


a 2085495 Engine Assy-Diesel (2500 RPM, Dry Brakes) .................................................... 1
b 2107119 Engine Assy (2500 RPM, Dry Brakes) ................................................................ 1
a 2085491 Engine Assy-Diesel (2500 RPM, Wet Brakes) .................................................... 1
b 2107117 Engine Assy (2500 RPM, Wet Brakes) ............................................................... 1
1 1660935 Spacer ............................................................................................................ 1
2 1661038 Tube Assy ...................................................................................................... 1
3 1661039 Tube Assy ...................................................................................................... 1
4 1660936 Tube ............................................................................................................... 1
5 1660937 Connector ....................................................................................................... 2
6 1515895 O-Ring ............................................................................................................ 2
7 1661032 Connector ....................................................................................................... 1
8 1588920 Retaining Ring ................................................................................................ 1
9 1661036 Sealing Ring ................................................................................................... 2
10 1661037 Clip ................................................................................................................. 1
11 1661033 Screw ............................................................................................................. 1
12 1661034 Capscrew ....................................................................................................... 1
13 1661035 Clip ................................................................................................................. 2

FOOTNOTES:
a → 9/2008 b 9/2008 →

2-82 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NOTES

©2008 HYSTER COMPANY See Service Manual 2-83


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

AIR HEATER (FIGURE 2-48)


CUMMINS DIESEL

2-84 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

AIR HEATER
CUMMINS DIESEL

ITEM PART NO. DESCRIPTION QTY


a 2085495 Engine Assy-Diesel (2500 RPM, Dry Brakes) .................................................... 1
b 2107119 Engine Assy (2500 RPM, Dry Brakes) ................................................................ 1
a 2085491 Engine Assy-Diesel (2500 RPM, Wet Brakes) .................................................... 1
b 2107117 Engine Assy (2500 RPM, Wet Brakes) ............................................................... 1
..... Air Heater Assembly ....................................................................................... 1
1661077 Starting Aid ................................................................................................. 1
1 1661078 Housing .................................................................................................. 1
2 ..... Rivet ....................................................................................................... 3
3 1648590 Washer .................................................................................................. 2
4 1661082 Washer .................................................................................................. 1
5 ..... Insulating Washer .................................................................................. 1
6 ..... Insulating Washer .................................................................................. 2
7 ..... Adapter .................................................................................................. 1
8 ..... Retainer ................................................................................................. 2
9 ..... Leaf Spring ............................................................................................ 2
10 ..... Washer .................................................................................................. 1
11 ..... Heating Element .................................................................................... 2
12 1661080 Retainer ................................................................................................. 1
13 ..... Washer .................................................................................................. 2
14 1661079 Washer .................................................................................................. 1
15 1635363 Retainer ...................................................................................................... 1
16 1661074 Capscrew ................................................................................................... 1
17 1513836 Screw ......................................................................................................... 1

FOOTNOTES:
a → 9/2008 b 9/2008 →

©2008 HYSTER COMPANY See Service Manual 2-85


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

AIR INTAKE CONNECTION (FIGURE 2-49)


CUMMINS DIESEL

ITEM PART NO. DESCRIPTION QTY


a 2085495 Engine Assy-Diesel (2500 RPM, Dry Brakes) .................................................... 1
b 2107119 Engine Assy (2500 RPM, Dry Brakes) ................................................................ 1
a 2085491 Engine Assy-Diesel (2500 RPM, Wet Brakes) .................................................... 1
b 2107117 Engine Assy (2500 RPM, Wet Brakes) ............................................................... 1
1 1635412 Pipe (Air Transfer) .......................................................................................... 1
2 1635251 O-Ring ............................................................................................................ 1
3 1635320 Clamp ............................................................................................................. 1

FOOTNOTES:
a → 9/2008 b 9/2008 →

2-86 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

AIR INTAKE HOSE (FIGURE 2-50)


CUMMINS DIESEL

ITEM PART NO. DESCRIPTION QTY


a 2085495 Engine Assy-Diesel (2500 RPM, Dry Brakes) .................................................... 1
b 2107119 Engine Assy (2500 RPM, Dry Brakes) ................................................................ 1
a 2085491 Engine Assy-Diesel (2500 RPM, Wet Brakes) .................................................... 1
b 2107117 Engine Assy (2500 RPM, Wet Brakes) ............................................................... 1
1 1521889 Clamp ............................................................................................................. 8
2 1521888 Hose ............................................................................................................... 4

FOOTNOTES:
a → 9/2008 b 9/2008 →

©2008 HYSTER COMPANY See Service Manual 2-87


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

AIR INTAKE MANIFOLD (FIGURE 2-51)


CUMMINS DIESEL

ITEM PART NO. DESCRIPTION QTY


a 2085495 Engine Assy-Diesel (2500 RPM, Dry Brakes) .................................................... 1
b 2107119 Engine Assy (2500 RPM, Dry Brakes) ................................................................ 1
a 2085491 Engine Assy-Diesel (2500 RPM, Wet Brakes) .................................................... 1
b 2107117 Engine Assy (2500 RPM, Wet Brakes) ............................................................... 1
1 1512296 Capscrew ....................................................................................................... 2
2 1512295 Capscrew ....................................................................................................... 7
3 1513725 Capscrew ....................................................................................................... 1
4 1635411 Manifold .......................................................................................................... 1

FOOTNOTES:
a → 9/2008 b 9/2008 →

2-88 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

AIR TRANSFER CONNECTION (FIGURE 2-52)


CUMMINS DIESEL

ITEM PART NO. DESCRIPTION QTY


a 2085495 Engine Assy-Diesel (2500 RPM, Dry Brakes) .................................................... 1
b 2107119 Engine Assy (2500 RPM, Dry Brakes) ................................................................ 1
a 2085491 Engine Assy-Diesel (2500 RPM, Wet Brakes) .................................................... 1
b 2107117 Engine Assy (2500 RPM, Wet Brakes) ............................................................... 1
1 1597806 Clamp ............................................................................................................. 1
2 1517094 Locknut ........................................................................................................... 1
3 1515787 O-Ring ............................................................................................................ 1
4 1521891 Pipe ................................................................................................................ 1
5 1513191 Fitting .............................................................................................................. 1

FOOTNOTES:
a → 9/2008 b 9/2008 →

©2008 HYSTER COMPANY See Service Manual 2-89


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

ALTERNATOR SUPPORT AND WATER INLET (FIGURE 2-53)


CUMMINS DIESEL

ITEM PART NO. DESCRIPTION QTY


a 2085495 Engine Assy-Diesel (2500 RPM, Dry Brakes) .................................................... 1
b 2107119 Engine Assy (2500 RPM, Dry Brakes) ................................................................ 1
a 2085491 Engine Assy-Diesel (2500 RPM, Wet Brakes) .................................................... 1
b 2107117 Engine Assy (2500 RPM, Wet Brakes) ............................................................... 1
1 1635403 Water Inlet ...................................................................................................... 1
1 1666567 Water Inlet .................................................................................................. 1
2 1632983 Dowel ......................................................................................................... 2
3 1512305 O-Ring ............................................................................................................ 1
4 1661398 Plug ................................................................................................................ 1
5 1517003 Capscrew ....................................................................................................... 3
6 1614515 Capscrew ....................................................................................................... 3
7 1512292 Plug ................................................................................................................ 1

FOOTNOTES:
a → 9/2008 b 9/2008 →

2-90 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

BELT TENSIONER (FIGURE 2-54)


CUMMINS DIESEL

ITEM PART NO. DESCRIPTION QTY


a 2085495 Engine Assy-Diesel (2500 RPM, Dry Brakes) .................................................... 1
b 2085491 Engine Assy-Diesel (2500 RPM, Wet Brakes) .................................................... 1
a 2107119 Engine Assy (2500 RPM, Dry Brakes) ................................................................ 1
b 2107117 Engine Assy (2500 RPM, Wet Brakes) ............................................................... 1
1 1521938 Capscrew ....................................................................................................... 1
2 1635318 Belt Tensioner ................................................................................................ 1

FOOTNOTES:
a → 9/2008 b 9/2008 →

©2008 HYSTER COMPANY See Service Manual 2-91


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

CAB HEATER PLUMBING (FIGURE 2-55)


CUMMINS DIESEL

ITEM PART NO. DESCRIPTION QTY


a 2085495 Engine Assy-Diesel (2500 RPM, Dry Brakes) .................................................... 1
b 2107119 Engine Assy (2500 RPM, Dry Brakes) ................................................................ 1
a 2085491 Engine Assy-Diesel (2500 RPM, Wet Brakes) .................................................... 1
b 2107117 Engine Assy (2500 RPM, Wet Brakes) ............................................................... 1
1 1512292 Plug ................................................................................................................ 1
2 1511952 Fitting .............................................................................................................. 4

FOOTNOTES:
a → 9/2008 b 9/2008 →

2-92 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

CAMSHAFT (FIGURE 2-56)


CUMMINS DIESEL

ITEM PART NO. DESCRIPTION QTY


a 2085495 Engine Assy-Diesel (2500 RPM, Dry Brakes) .................................................... 1
b 2107119 Engine Assy (2500 RPM, Dry Brakes) ................................................................ 1
a 2085491 Engine Assy-Diesel (2500 RPM, Wet Brakes) .................................................... 1
b 2107117 Engine Assy (2500 RPM, Wet Brakes) ............................................................... 1
1 1635369 Plate ............................................................................................................... 1
2 1513749 Capscrew ....................................................................................................... 2
3 1597807 Capscrew (Flange) ......................................................................................... 6
4 1635275 Gear ............................................................................................................... 1
5 ..... Camshaft Assembly ....................................................................................... 1
6 1635340 Camshaft .................................................................................................... 1
7 1514346 Dowel ..................................................................................................... 1
8 1635269 Ring ............................................................................................................ 1
9 1635272 Indicator ..................................................................................................... 1
10 1635362 Capscrew ................................................................................................... 2

FOOTNOTES:
a → 9/2008 b 9/2008 →

©2008 HYSTER COMPANY See Service Manual 2-93


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

CONNECTING RODS AND PISTONS (FIGURE 2-57)


CUMMINS DIESEL

2-94 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

CONNECTING RODS AND PISTONS


CUMMINS DIESEL

ITEM PART NO. DESCRIPTION QTY


a 2085495 Engine Assy-Diesel (2500 RPM, Dry Brakes) .................................................... 1
b 2107119 Engine Assy (2500 RPM, Dry Brakes) ................................................................ 1
a 2085491 Engine Assy-Diesel (2500 RPM, Wet Brakes) .................................................... 1
b 2107117 Engine Assy (2500 RPM, Wet Brakes) ............................................................... 1
1 1661211 Nozzle (Piston Cooling) .................................................................................. 6
2 1635282 Screw (Banjo Connector) ............................................................................... 6
3 1635400 Pin .................................................................................................................. 6
4 1635409 Piston Ring ..................................................................................................... 6
5 1635316 Piston Ring ..................................................................................................... 6
6 1638703 Piston Ring ..................................................................................................... 6
7 1512146 Retaining Ring ................................................................................................ 12
8 1635406 Piston ............................................................................................................. 6
8 1635408 Piston (Optional) ............................................................................................. AR
9 1618590 Piston Rod ...................................................................................................... 6
9 ..... Connecting Rod ......................................................................................... 1
9 1553261 Capscrew ................................................................................................... 2
9 1553262 Bushing ...................................................................................................... 1
10 1635295 Bearing (Standard) (Upper) ............................................................................ 6
10 1638419 Bearing (Upper) .............................................................................................. AR
10 1638420 Bearing (Upper) .............................................................................................. AR
10 1638421 Bearing (Upper) .............................................................................................. AR
10 1638422 Bearing (Upper) .............................................................................................. AR
11 1543445 Bearing (Standard) (Lower) ............................................................................ 6
11 1584817 Bearing (.010 in.) (Lower) ............................................................................... AR
11 1584818 Bearing (.020 in.) (Lower) ............................................................................... AR
11 1584819 Bearing (.030 in.) (Lower) ............................................................................... AR
11 1584820 Bearing (.040 in.) (Lower) ............................................................................... AR

FOOTNOTES:
a → 9/2008 b 9/2008 →

©2008 HYSTER COMPANY See Service Manual 2-95


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

COOLANT HEATER STARTING AID (FIGURE 2-58)


CUMMINS DIESEL

ITEM PART NO. DESCRIPTION QTY


a 2085495 Engine Assy-Diesel (2500 RPM, Dry Brakes) .................................................... 1
b 2107119 Engine Assy (2500 RPM, Dry Brakes) ................................................................ 1
a 2085491 Engine Assy-Diesel (2500 RPM, Wet Brakes) .................................................... 1
b 2107117 Engine Assy (2500 RPM, Wet Brakes) ............................................................... 1
1 1661086 Plug (Expansion) ............................................................................................ 1
2 1512292 Plug ................................................................................................................ 1

FOOTNOTES:
a → 9/2008 b 9/2008 →

2-96 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

CRANKCASE BREATHER (FIGURE 2-59)


CUMMINS DIESEL

ITEM PART NO. DESCRIPTION QTY


a 2085495 Engine Assy-Diesel (2500 RPM, Dry Brakes) .................................................... 1
b 2107119 Engine Assy (2500 RPM, Dry Brakes) ................................................................ 1
a 2085491 Engine Assy-Diesel (2500 RPM, Wet Brakes) .................................................... 1
b 2107117 Engine Assy (2500 RPM, Wet Brakes) ............................................................... 1
1 1635298 Tube Assy ...................................................................................................... 1
2 1635291 Tube Assy .................................................................................................. 1
3 1635281 O-Ring ........................................................................................................ 2
4 1632984 O-Ring ........................................................................................................ 1
5 1661085 Capscrew ....................................................................................................... 1
6 1635227 O-Ring ............................................................................................................ 1
7 1635286 Breather .......................................................................................................... 1
8 1635382 Plate ............................................................................................................... 1
9 1635383 Capscrew ....................................................................................................... 1
10 1635259 Hose Clamp .................................................................................................... 1
11 1511972 Hose ............................................................................................................... 1

FOOTNOTES:
a → 9/2008 b 9/2008 →

©2008 HYSTER COMPANY See Service Manual 2-97


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

CRANKSHAFT AND BEARINGS (FIGURE 2-60)


CUMMINS DIESEL

2-98 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

CRANKSHAFT AND BEARINGS


CUMMINS DIESEL

ITEM PART NO. DESCRIPTION QTY


a 2085491 Engine Assy-Diesel (2500 RPM, Wet Brakes) .................................................... 1
b 2107117 Engine Assy (2500 RPM, Wet Brakes) ............................................................... 1
a 2085495 Engine Assy-Diesel (2500 RPM, Dry Brakes) .................................................... 1
b 2107119 Engine Assy (2500 RPM, Dry Brakes) ................................................................ 1
1 1554045 Kit-Wear Sleeve (Front) .................................................................................. 1
2 1543317 Bearing (Standard) (Upper) ............................................................................ 6
2 1585002 Bearing (0.25 mm O/S) (Upper) ..................................................................... 6
2 1584992 Bearing (0.50 mm O/S) (Upper) ..................................................................... 6
2 1584995 Bearing (0.75 mm O/S) (Upper) ..................................................................... 6
2 1585000 Bearing (1.00 mm O/S) (Upper) ..................................................................... 6
3 1543316 Thrust Bearing (Standard) (Upper) ................................................................. 1
3 1637777 Thrust Bearing (Standard) (Lower) ................................................................. 1
3 1637782 Thrust Bearing (0.25 mm O/S) (Lower) .......................................................... 1
3 1637783 Thrust Bearing (0.50 mm O/S) (Lower) .......................................................... 1
3 1637784 Thrust Bearing (0.75 mm O/S) (Lower) .......................................................... 1
3 1637785 Thrust Bearing (1.00 mm O/S) (Lower) .......................................................... 1
4 1543318 Bearing (Standard) (Lower) ............................................................................ 7
5 1514354 Kit-Wear Sleeve (Rear) .................................................................................. 1
6 1635310 Crankshaft ...................................................................................................... 1
6 ..... Crankshaft .................................................................................................. 1
7 1635274 Gear ....................................................................................................... 1
8 ..... Collar ..................................................................................................... 1
9 1635273 Gear ....................................................................................................... 1
10 1514346 Dowel ............................................................................................................. 1

FOOTNOTES:
a → 9/2008 b 9/2008 →

©2008 HYSTER COMPANY See Service Manual 2-99


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

CYLINDER BLOCK (FIGURE 2-61)


CUMMINS DIESEL

2-100 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

CYLINDER BLOCK
CUMMINS DIESEL

ITEM PART NO. DESCRIPTION QTY


a 2085495 Engine Assy-Diesel (2500 RPM, Dry Brakes) .................................................... 1
b 2107119 Engine Assy (2500 RPM, Dry Brakes) ................................................................ 1
a 2085491 Engine Assy-Diesel (2500 RPM, Wet Brakes) .................................................... 1
b 2107117 Engine Assy (2500 RPM, Wet Brakes) ............................................................... 1
..... Cylinder Block Assembly ................................................................................ 1
1 1661086 Plug ............................................................................................................ 4
2 1635330 Plug ............................................................................................................ 2
3 ..... Cylinder Block ............................................................................................ 1
4 1512304 Plug ........................................................................................................ 2
5 1521682 Bushing .................................................................................................. 2
6 1521685 Ring ....................................................................................................... AR
7 1635308 Cap (Main Bearing) ................................................................................ 1
7 1521685 Ring .................................................................................................................... 2
8 1635307 Cap (Main Bearing) ................................................................................ 6
8 1521685 Ring .................................................................................................................... 2
9 1521683 Capscrew ............................................................................................... 14
10 1512585 Plug ........................................................................................................ 3
11 1513788 Plug ........................................................................................................ 3
12 1638696 Plate (Stiffener) .......................................................................................... 1
13 1512503 Capscrew ................................................................................................... 10
14 1521691 Ring ............................................................................................................ 2
15 1585284 Sleeve ........................................................................................................ AR
16 1640824 Capscrew ................................................................................................... 1
17 1643866 Plug ............................................................................................................ 1
1662315 Kit-Gasket (Lower) .............................................................................................. 1

FOOTNOTES:
a → 9/2008 b 9/2008 →

©2008 HYSTER COMPANY See Service Manual 2-101


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

CYLINDER HEAD (FIGURE 2-62)


CUMMINS DIESEL

2-102 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

CYLINDER HEAD
CUMMINS DIESEL

ITEM PART NO. DESCRIPTION QTY


a 2085495 Engine Assy-Diesel (2500 RPM, Dry Brakes) .................................................... 1
b 2107119 Engine Assy (2500 RPM, Dry Brakes) ................................................................ 1
a 2085491 Engine Assy-Diesel (2500 RPM, Wet Brakes) .................................................... 1
b 2107117 Engine Assy (2500 RPM, Wet Brakes) ............................................................... 1
1 1521901 Screw ............................................................................................................. 26
2 1635407 Gasket ............................................................................................................ 1
3 1661288 Cylinder Head ................................................................................................. 1
3 1635321 Cylinder Head ............................................................................................ 1
4 1521919 Plug ........................................................................................................ 2
5 1512585 Plug ........................................................................................................ 13
6 1514339 Plug ........................................................................................................ 11
7 1512586 Plug ........................................................................................................ 7
8 1517190 Plug ........................................................................................................ 2
9 1584925 Insert (Intake Valve) ............................................................................... 12
10 1635464 Insert (Exhaust Valve) ........................................................................... 12
11 1521915 Retainer ...................................................................................................... 24
12 1661289 Spring ......................................................................................................... 24
13 1521913 Kit-Valve (Intake) ........................................................................................ 12
13 1521914 Keeper ................................................................................................... 24
13 1584922 Seal (Valve Stem) .................................................................................. 12
13 1521913 Kit-Valve (Intake) ................................................................................... 12
14 1635346 Kit-Exhaust Valve (Exhaust) ...................................................................... 12
14 1521914 Keeper ................................................................................................... 24
14 1584923 Seal (Valve Stem) .................................................................................. 12
14 1635290 Exhaust Valve ........................................................................................ 12
1662314 Kit-Gasket (Upper) .............................................................................................. 1

FOOTNOTES:
a → 9/2008 b 9/2008 →

©2008 HYSTER COMPANY See Service Manual 2-103


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

ENGINE ASSEMBLY (FIGURE 2-63)


CUMMINS DIESEL

ITEM PART NO. DESCRIPTION QTY


1 a 2085495 Engine Assy-Diesel (2500 RPM, Dry Brakes) .................................................... 1
1 b 2107119 Engine Assy (2500 RPM, Dry Brakes) ................................................................ 1
1 a 2085491 Engine Assy-Diesel (2500 RPM, Wet Brakes) .................................................... 1
1 b 2107117 Engine Assy (2500 RPM, Wet Brakes) ............................................................... 1

FOOTNOTES:
a → 9/2008 b 9/2008 →

2-104 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NOTES

©2008 HYSTER COMPANY See Service Manual 2-105


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

ENGINE CONTROL MODULE (FIGURE 2-64)


CUMMINS DIESEL

2-106 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

ENGINE CONTROL MODULE


CUMMINS DIESEL

ITEM PART NO. DESCRIPTION QTY


a 2085495 Engine Assy-Diesel (2500 RPM, Dry Brakes) .................................................... 1
b 2107119 Engine Assy (2500 RPM, Dry Brakes) ................................................................ 1
a 2085491 Engine Assy-Diesel (2500 RPM, Wet Brakes) .................................................... 1
b 2107117 Engine Assy (2500 RPM, Wet Brakes) ............................................................... 1
1 1635457 Sensor (Camshaft Position) ........................................................................... 2
1 1635240 Sensor ........................................................................................................ 1
1 1635342 O-Ring ........................................................................................................ 1
2 1543437 Capscrew ....................................................................................................... 2
3 1635359 Data Plate ....................................................................................................... 1
4 1565040 Temperature Sensor ...................................................................................... 1
4 1565885 Temperature Sender .................................................................................. 1
4 1543435 O-Ring ........................................................................................................ 1
5 1635280 Capscrew ....................................................................................................... 2
6 1661205 Sensor ............................................................................................................ 1
6 ..... Pressure And Temperature Sensor ........................................................... 1
6 1635387 O-Ring ........................................................................................................ 1
7 1543439 Sensor (Air Intake) (Oil Pressure) .................................................................. 1
7 1543440 Pressure Switch ......................................................................................... 1
7 1543435 O-Ring ........................................................................................................ 1
8 1635277 Isolator ............................................................................................................ 3
9 1635323 Bracket ........................................................................................................... 1
10 1635278 Isolator ............................................................................................................ 3
11 1512111 Capscrew ....................................................................................................... 3
12 1635324 Support ........................................................................................................... 1
13 1614461 Capscrew (Flat Head) .................................................................................... 3
14 1635421 Electronic Control Module .............................................................................. 1
15 1635422 Capscrew ....................................................................................................... 3
16 1635315 Bracket (Sensor) ............................................................................................ 1
17 1513793 Nut .................................................................................................................. 2
18 1565007 Capscrew ....................................................................................................... 2
19 1517266 Capscrew ....................................................................................................... 1
20 1635325 Wire ................................................................................................................ 1
21 1514504 Capscrew ....................................................................................................... 1
22 1635345 Sensor ............................................................................................................ 1

FOOTNOTES:
a → 9/2008 b 9/2008 →

©2008 HYSTER COMPANY See Service Manual 2-107


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

ENGINE COOLANT VENT (FIGURE 2-65)


CUMMINS DIESEL

ITEM PART NO. DESCRIPTION QTY


a 2085495 Engine Assy-Diesel (2500 RPM, Dry Brakes) .................................................... 1
b 2107119 Engine Assy (2500 RPM, Dry Brakes) ................................................................ 1
a 2085491 Engine Assy-Diesel (2500 RPM, Wet Brakes) .................................................... 1
b 2107117 Engine Assy (2500 RPM, Wet Brakes) ............................................................... 1
1 1517250 Fitting .............................................................................................................. 1

FOOTNOTES:
a → 9/2008 b 9/2008 →

2-108 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

ENGINE MOUNTS (FIGURE 2-66)


CUMMINS DIESEL

ITEM PART NO. DESCRIPTION QTY


1 1619570 Mount (RH) ......................................................................................................... 1
1 1619572 Mount (LH) .......................................................................................................... 1
2 302404 Locknut ............................................................................................................... 2
3 320161 Washer ............................................................................................................... 6
4 320165 Washer ............................................................................................................... 2
5 296044 Capscrew ............................................................................................................ 6
6 1393708 Isolator ................................................................................................................ 2
7 292573 Capscrew ............................................................................................................ 2
8 1452404 Washer ............................................................................................................... 2

©2008 HYSTER COMPANY See Service Manual 2-109


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

ENGINE OIL COOLER (FIGURE 2-67)


CUMMINS DIESEL

ITEM PART NO. DESCRIPTION QTY


a 2085495 Engine Assy-Diesel (2500 RPM, Dry Brakes) .................................................... 1
b 2107119 Engine Assy (2500 RPM, Dry Brakes) ................................................................ 1
a 2085491 Engine Assy-Diesel (2500 RPM, Wet Brakes) .................................................... 1
b 2107117 Engine Assy (2500 RPM, Wet Brakes) ............................................................... 1
1 1512111 Capscrew ....................................................................................................... 15
2 1512448 Fitting .............................................................................................................. 2
3 1637850 Plug ................................................................................................................ 1
4 1637851 Plunger ........................................................................................................... 1
5 1512112 Spring ............................................................................................................. 1
6 1513772 Relief Valve (Pressure Relief) ........................................................................ 1
7 1512118 O-Ring ............................................................................................................ 1
8 1635314 Oil Cooler ....................................................................................................... 1
9 1637852 Filter Head ...................................................................................................... 1
10 1553782 Adapter ....................................................................................................... 1

FOOTNOTES:
a → 9/2008 b 9/2008 →

2-110 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

ETR MODULE WIRING (FIGURE 2-68)


CUMMINS DIESEL

ITEM PART NO. DESCRIPTION QTY


a 2085495 Engine Assy-Diesel (2500 RPM, Dry Brakes) .................................................... 1
b 2107119 Engine Assy (2500 RPM, Dry Brakes) ................................................................ 1
a 2085491 Engine Assy-Diesel (2500 RPM, Wet Brakes) .................................................... 1
b 2107117 Engine Assy (2500 RPM, Wet Brakes) ............................................................... 1
1 1661072 Wire Harness .................................................................................................. 1

FOOTNOTES:
a → 9/2008 b 9/2008 →

©2008 HYSTER COMPANY See Service Manual 2-111


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

EXHAUST MANIFOLD (FIGURE 2-69)


CUMMINS DIESEL

ITEM PART NO. DESCRIPTION QTY


b 2085495 Engine Assy-Diesel (2500 RPM, Dry Brakes) .................................................... 1
c 2107119 Engine Assy (2500 RPM, Dry Brakes) ................................................................ 1
b 2085491 Engine Assy-Diesel (2500 RPM, Wet Brakes) .................................................... 1
c 2107117 Engine Assy (2500 RPM, Wet Brakes) ............................................................... 1
1 1517257 Screw ............................................................................................................. 11
2 1517256 Spacer ............................................................................................................ 12
3 1635373 Exhaust Manifold ............................................................................................ 1
4 1521952 Gasket ............................................................................................................ 6
5 1565045 Capscrew ....................................................................................................... 1
6 1635374 Exhaust Manifold ............................................................................................ 1
a 1373430 Clamp (Exhaust Outlet Connection) ............................................................... 1

FOOTNOTES:
a Not Illustrated c 9/2008 →
b → 9/2008

2-112 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

FAN DRIVE AND MOUNTING (FIGURE 2-70)


CUMMINS DIESEL

ITEM PART NO. DESCRIPTION QTY


a 2085495 Engine Assy-Diesel (2500 RPM, Dry Brakes) .................................................... 1
b 2107119 Engine Assy (2500 RPM, Dry Brakes) ................................................................ 1
a 2085491 Engine Assy-Diesel (2500 RPM, Wet Brakes) .................................................... 1
b 2107117 Engine Assy (2500 RPM, Wet Brakes) ............................................................... 1
..... Fan Drive Assembly ....................................................................................... 1
1 1512424 Fan Mount .................................................................................................. 1
2 1512027 Capscrew ............................................................................................... 1
3 1512025 Hub ........................................................................................................ 1
4 ..... Support .................................................................................................. 1
5 1512015 Ball Bearing ........................................................................................... 1
6 1512026 Retaining Ring ....................................................................................... 2
7 1512024 Hub (Fan) ............................................................................................... 1
8 1512029 Screw ......................................................................................................... 2
9 1635220 Capscrew ................................................................................................... 2
10 1635258 Fan Pulley .................................................................................................. 1
11 1512328 Capscrew ....................................................................................................... 4
1512287 Spacer (Fan Pilot) .......................................................................................... 1

FOOTNOTES:
a → 9/2008 b 9/2008 →

©2008 HYSTER COMPANY See Service Manual 2-113


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

FLYWHEEL AND MOUNTING (FIGURE 2-71)


CUMMINS DIESEL

ITEM PART NO. DESCRIPTION QTY


a 2085495 Engine Assy-Diesel (2500 RPM, Dry Brakes) .................................................... 1
b 2107119 Engine Assy (2500 RPM, Dry Brakes) ................................................................ 1
a 2085491 Engine Assy-Diesel (2500 RPM, Wet Brakes) .................................................... 1
b 2107117 Engine Assy (2500 RPM, Wet Brakes) ............................................................... 1
1 1598354 Flywheel ......................................................................................................... 1
2 1512445 Ring Gear ................................................................................................... 1
3 1512106 Capscrew ....................................................................................................... 8
4 1512107 Washer ........................................................................................................... 8

FOOTNOTES:
a → 9/2008 b 9/2008 →

2-114 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

FLYWHEEL HOUSING (FIGURE 2-72)


CUMMINS DIESEL

ITEM PART NO. DESCRIPTION QTY


b 2085495 Engine Assy-Diesel (2500 RPM, Dry Brakes) .................................................... 1
c 2107119 Engine Assy (2500 RPM, Dry Brakes) ................................................................ 1
b 2085491 Engine Assy-Diesel (2500 RPM, Wet Brakes) .................................................... 1
c 2107117 Engine Assy (2500 RPM, Wet Brakes) ............................................................... 1
1 1635228 Capscrew ....................................................................................................... 2
2 1521938 Capscrew ....................................................................................................... 2
3 1511981 Capscrew ....................................................................................................... 6
4 1635255 Capscrew ....................................................................................................... 10
5 1564993 Oil Seal ........................................................................................................... 1
6 1635452 Flywheel Housing ........................................................................................... 1
6 1635302 Flywheel Housing ....................................................................................... 1
7 1512046 Plug ............................................................................................................ 1
8 1635256 Plate ........................................................................................................... 1
9 1511970 Capscrew ................................................................................................... 2
10 1512047 Fitting ......................................................................................................... 1
11 1512048 O-Ring ........................................................................................................ 1
a 1603891 Tool (Seal Installation) .................................................................................... 1
1564992 Kit-Seal (Crankshaft) ...................................................................................... AR

FOOTNOTES:
a Not illustrated c 9/2008 →
b → 9/2008

©2008 HYSTER COMPANY See Service Manual 2-115


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

FRONT GEAR COVER (FIGURE 2-73)


CUMMINS DIESEL

ITEM PART NO. DESCRIPTION QTY


a 2085495 Engine Assy-Diesel (2500 RPM, Dry Brakes) .................................................... 1
b 2107119 Engine Assy (2500 RPM, Dry Brakes) ................................................................ 1
a 2085491 Engine Assy-Diesel (2500 RPM, Wet Brakes) .................................................... 1
b 2107117 Engine Assy (2500 RPM, Wet Brakes) ............................................................... 1
1 1661070 Cover .............................................................................................................. 1
2 1635266 Ring ................................................................................................................ 2
3 1512111 Capscrew ....................................................................................................... 6
4 1512423 Capscrew ....................................................................................................... 7
5 1635350 Oil Seal ........................................................................................................... 1

FOOTNOTES:
a → 9/2008 b 9/2008 →

2-116 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

LIFTING BRACKETS AND MOUNTING (FIGURE 2-74)


CUMMINS DIESEL

ITEM PART NO. DESCRIPTION QTY


a 2085495 Engine Assy-Diesel (2500 RPM, Dry Brakes) .................................................... 1
b 2107119 Engine Assy (2500 RPM, Dry Brakes) ................................................................ 1
a 2085491 Engine Assy-Diesel (2500 RPM, Wet Brakes) .................................................... 1
b 2107117 Engine Assy (2500 RPM, Wet Brakes) ............................................................... 1
1 1635229 Capscrew ....................................................................................................... 4
2 1512328 Capscrew ....................................................................................................... 1
3 1521895 Screw ............................................................................................................. 1
4 1661145 Capscrew ....................................................................................................... 2
5 1635396 Bracket ........................................................................................................... 1
6 1635357 Bracket ........................................................................................................... 1

FOOTNOTES:
a → 9/2008 b 9/2008 →

©2008 HYSTER COMPANY See Service Manual 2-117


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

LUBRICATING OIL PUMP (FIGURE 2-75)


CUMMINS DIESEL

ITEM PART NO. DESCRIPTION QTY


a 2085495 Engine Assy-Diesel (2500 RPM, Dry Brakes) .................................................... 1
b 2107119 Engine Assy (2500 RPM, Dry Brakes) ................................................................ 1
a 2085491 Engine Assy-Diesel (2500 RPM, Wet Brakes) .................................................... 1
b 2107117 Engine Assy (2500 RPM, Wet Brakes) ............................................................... 1
1 1512456 Capscrew ....................................................................................................... 4
2 1661076 Oil Pump ......................................................................................................... 1

FOOTNOTES:
a → 9/2008 b 9/2008 →

2-118 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

OIL FILLER (FIGURE 2-76)


CUMMINS DIESEL

ITEM PART NO. DESCRIPTION QTY


a 2085495 Engine Assy-Diesel (2500 RPM, Dry Brakes) .................................................... 1
b 2107119 Engine Assy (2500 RPM, Dry Brakes) ................................................................ 1
a 2085491 Engine Assy-Diesel (2500 RPM, Wet Brakes) .................................................... 1
b 2107117 Engine Assy (2500 RPM, Wet Brakes) ............................................................... 1
1 1635224 Plug ................................................................................................................ 1
2 1514339 Plug ................................................................................................................ 1

FOOTNOTES:
a → 9/2008 b 9/2008 →

©2008 HYSTER COMPANY See Service Manual 2-119


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

OIL FILTER (FIGURE 2-77)


CUMMINS DIESEL

ITEM PART NO. DESCRIPTION QTY


a 2085495 Engine Assy-Diesel (2500 RPM, Dry Brakes) .................................................... 1
b 2107119 Engine Assy (2500 RPM, Dry Brakes) ................................................................ 1
a 2085491 Engine Assy-Diesel (2500 RPM, Wet Brakes) .................................................... 1
b 2107117 Engine Assy (2500 RPM, Wet Brakes) ............................................................... 1
1 1524551 Oil Filter .......................................................................................................... 1

FOOTNOTES:
a → 9/2008 b 9/2008 →

2-120 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

OIL LEVEL GAUGE (FIGURE 2-78)


CUMMINS DIESEL

ITEM PART NO. DESCRIPTION QTY


a 2085495 Engine Assy-Diesel (2500 RPM, Dry Brakes) .................................................... 1
b 2107119 Engine Assy (2500 RPM, Dry Brakes) ................................................................ 1
a 2085491 Engine Assy-Diesel (2500 RPM, Wet Brakes) .................................................... 1
b 2107117 Engine Assy (2500 RPM, Wet Brakes) ............................................................... 1
1 1512130 Plug (Expansion) ............................................................................................ 4
2 1635319 Dipstick ........................................................................................................... 1
3 1635309 Dipstick Tube .................................................................................................. 1

FOOTNOTES:
a → 9/2008 b 9/2008 →

©2008 HYSTER COMPANY See Service Manual 2-121


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

OIL PAN (FIGURE 2-79)


CUMMINS DIESEL

2-122 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

OIL PAN
CUMMINS DIESEL

ITEM PART NO. DESCRIPTION QTY


a 2085495 Engine Assy-Diesel (2500 RPM, Dry Brakes) .................................................... 1
b 2107119 Engine Assy (2500 RPM, Dry Brakes) ................................................................ 1
a 2085491 Engine Assy-Diesel (2500 RPM, Wet Brakes) .................................................... 1
b 2107117 Engine Assy (2500 RPM, Wet Brakes) ............................................................... 1
1 1635375 Gasket ............................................................................................................ 1
2 1635372 Gasket ............................................................................................................ 1
3 1635225 Capscrew ....................................................................................................... 2
4 1635336 Tube (Oil Suction) .......................................................................................... 1
5 1635461 Oil Pan ............................................................................................................ 1
5 1635462 Oil Pan ....................................................................................................... 1
6 1635234 Sealing Ring (Sealing) ............................................................................... 2
7 1635233 Plug ............................................................................................................ 2
8 1635371 Adapter ........................................................................................................... 1
9 1512111 Capscrew ....................................................................................................... 18

FOOTNOTES:
a → 9/2008 b 9/2008 →

©2008 HYSTER COMPANY See Service Manual 2-123


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

REAR GEAR HOUSING (FIGURE 2-80)


CUMMINS DIESEL

ITEM PART NO. DESCRIPTION QTY


a 2085495 Engine Assy-Diesel (2500 RPM, Dry Brakes) .................................................... 1
b 2107119 Engine Assy (2500 RPM, Dry Brakes) ................................................................ 1
a 2085491 Engine Assy-Diesel (2500 RPM, Wet Brakes) .................................................... 1
b 2107117 Engine Assy (2500 RPM, Wet Brakes) ............................................................... 1
1 1661084 Housing .......................................................................................................... 1
2 1635395 Insert .......................................................................................................... 2
3 1635270 Ring (Dowel) .............................................................................................. 2
4 1635260 Capscrew ....................................................................................................... 3
5 1511953 Capscrew ....................................................................................................... 1
6 1511977 Capscrew ....................................................................................................... 2
7 1512111 Capscrew ....................................................................................................... 4

FOOTNOTES:
a → 9/2008 b 9/2008 →

2-124 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

REAR GEAR TRAIN ACCESSORY MOUNTING COVER (FIGURE 2-81)


CUMMINS DIESEL

ITEM PART NO. DESCRIPTION QTY


b 2085495 Engine Assy-Diesel (2500 RPM, Dry Brakes) .................................................... 1
c 2107119 Engine Assy (2500 RPM, Dry Brakes) ................................................................ 1
b 2085491 Engine Assy-Diesel (2500 RPM, Wet Brakes) .................................................... 1
c 2107117 Engine Assy (2500 RPM, Wet Brakes) ............................................................... 1
1 1635367 Gasket ............................................................................................................ 1
2 1512417 Cover Plate ..................................................................................................... 1
3 1511953 Capscrew ....................................................................................................... 2
a 1661442 Adapter ........................................................................................................... 1
a 1661443 Drive Gear .................................................................................................. 1
a 1512330 Bearing ....................................................................................................... 1
a 1512331 Drive Shaft ................................................................................................. 1

FOOTNOTES:
a Not Illustrated c 9/2008 →
b → 9/2008

©2008 HYSTER COMPANY See Service Manual 2-125


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

ROCKER LEVERS (FIGURE 2-82)


CUMMINS DIESEL

2-126 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

ROCKER LEVERS
CUMMINS DIESEL

ITEM PART NO. DESCRIPTION QTY


a 2085495 Engine Assy-Diesel (2500 RPM, Dry Brakes) .................................................... 1
b 2107119 Engine Assy (2500 RPM, Dry Brakes) ................................................................ 1
a 2085491 Engine Assy-Diesel (2500 RPM, Wet Brakes) .................................................... 1
b 2107117 Engine Assy (2500 RPM, Wet Brakes) ............................................................... 1
..... Rocker Lever Assembly ................................................................................. 6
1 1553952 Capscrew ................................................................................................... 2
2 1635388 Rocker Shaft .............................................................................................. 2
3 1521939 Rocker (Exhaust) ....................................................................................... 1
3 ..... Rocker Lever ......................................................................................... 1
4 1513806 Nut ...................................................................................................................... 1
5 ..... Lever ................................................................................................................... 1
6 ..... Ball ...................................................................................................................... 1
7 1553956 Screw .................................................................................................................. 1
8 ..... Retainer ................................................................................................. 1
9 ..... Socket .................................................................................................... 1
10 1521944 Valve (Crosshead) ..................................................................................... 12
11 1521937 Rocker (Intake) ........................................................................................... 1
11 ..... Rocker Lever ......................................................................................... 1
12 1513806 Nut ...................................................................................................................... 1
13 ..... Lever ................................................................................................................... 1
14 ..... Ball ...................................................................................................................... 1
15 1553956 Screw .................................................................................................................. 1
16 ..... Retainer ................................................................................................. 1
17 ..... Socket .................................................................................................... 1
18 1521943 Push Rod ........................................................................................................ 12
19 1513725 Capscrew ....................................................................................................... 2
20 1584933 Support ........................................................................................................... 2
21 1635254 Capscrew ....................................................................................................... 5
22 1635380 Housing .......................................................................................................... 1
22 ..... Housing ...................................................................................................... 1
23 ..... Sleeve ........................................................................................................ 5
24 1635378 Gasket ............................................................................................................ 1

FOOTNOTES:
a → 9/2008 b 9/2008 →

©2008 HYSTER COMPANY See Service Manual 2-127


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

THERMOSTAT (FIGURE 2-83)


CUMMINS DIESEL

ITEM PART NO. DESCRIPTION QTY


a 2085495 Engine Assy-Diesel (2500 RPM, Dry Brakes) .................................................... 1
b 2107119 Engine Assy (2500 RPM, Dry Brakes) ................................................................ 1
a 2085491 Engine Assy-Diesel (2500 RPM, Wet Brakes) .................................................... 1
b 2107117 Engine Assy (2500 RPM, Wet Brakes) ............................................................... 1
1 1635397 Thermostat ..................................................................................................... 1
2 1552716 Seal ................................................................................................................ 1

FOOTNOTES:
a → 9/2008 b 9/2008 →

2-128 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

TORQUE CONVERTER COOLER PLUGS (FIGURE 2-84)


CUMMINS DIESEL

ITEM PART NO. DESCRIPTION QTY


a 2085495 Engine Assy-Diesel (2500 RPM, Dry Brakes) .................................................... 1
b 2107119 Engine Assy (2500 RPM, Dry Brakes) ................................................................ 1
a 2085491 Engine Assy-Diesel (2500 RPM, Wet Brakes) .................................................... 1
b 2107117 Engine Assy (2500 RPM, Wet Brakes) ............................................................... 1
1589584 Plug ................................................................................................................ 1
1 ..... Plug ............................................................................................................ 1
2 1517262 O-Ring ........................................................................................................ 1
3 1512292 Plug ................................................................................................................ 1

FOOTNOTES:
a → 9/2008 b 9/2008 →

©2008 HYSTER COMPANY See Service Manual 2-129


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

TURBOCHARGER (FIGURE 2-85)


CUMMINS DIESEL

ITEM PART NO. DESCRIPTION QTY


a 2085495 Engine Assy-Diesel (2500 RPM, Dry Brakes) .................................................... 1
b 2107119 Engine Assy (2500 RPM, Dry Brakes) ................................................................ 1
a 2085491 Engine Assy-Diesel (2500 RPM, Wet Brakes) .................................................... 1
b 2107117 Engine Assy (2500 RPM, Wet Brakes) ............................................................... 1
1 1513337 Stud ................................................................................................................ 1
2 1513338 Nut .................................................................................................................. 4
3 1661394 Kit-Repair Turbocharger ................................................................................. 1
3 1517069 O-Ring ........................................................................................................ 1
3 1513430 O-Ring ........................................................................................................ 1
3 1654762 Gasket ........................................................................................................ 1
3 ..... Turbocharger .............................................................................................. 1
3 1661396 Gasket ........................................................................................................ 1

FOOTNOTES:
a → 9/2008 b 9/2008 →

2-130 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

TURBOCHARGER PLUMBING (FIGURE 2-86)


CUMMINS DIESEL

ITEM PART NO. DESCRIPTION QTY


a 2085495 Engine Assy-Diesel (2500 RPM, Dry Brakes) .................................................... 1
b 2107119 Engine Assy (2500 RPM, Dry Brakes) ................................................................ 1
a 2085491 Engine Assy-Diesel (2500 RPM, Wet Brakes) .................................................... 1
b 2107117 Engine Assy (2500 RPM, Wet Brakes) ............................................................... 1
1 1635354 Gasket ............................................................................................................ 1
2 1521960 Connector ....................................................................................................... 2
2 ..... Connector ................................................................................................... 1
2 1517069 O-Ring ........................................................................................................ 1
2 1513430 O-Ring ........................................................................................................ 1
3 1635230 Nut .................................................................................................................. 1
4 1588106 Clamp ............................................................................................................. 1
5 1661071 Hose ............................................................................................................... 1
6 1635235 Tube (Turbo Oil Drain) ................................................................................... 1
7 1514571 Seal ................................................................................................................ 2
8 1512004 Capscrew ....................................................................................................... 2
9 1514339 Plug ................................................................................................................ 1

FOOTNOTES:
a → 9/2008 b 9/2008 →

©2008 HYSTER COMPANY See Service Manual 2-131


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

VALVE COVER (FIGURE 2-87)


CUMMINS DIESEL

ITEM PART NO. DESCRIPTION QTY


a 2085495 Engine Assy-Diesel (2500 RPM, Dry Brakes) .................................................... 1
b 2107119 Engine Assy (2500 RPM, Dry Brakes) ................................................................ 1
a 2085491 Engine Assy-Diesel (2500 RPM, Wet Brakes) .................................................... 1
b 2107117 Engine Assy (2500 RPM, Wet Brakes) ............................................................... 1
1 1661437 Cover .............................................................................................................. 1
2 1635360 Cap ................................................................................................................. 1
3 1635361 Gasket ........................................................................................................ 1
4 1635377 Gasket (Valve Cover) ..................................................................................... 1
5 1635368 Stud ................................................................................................................ 6
6 1635379 Isolator ............................................................................................................ 6
7 1635356 Nut .................................................................................................................. 6

FOOTNOTES:
a → 9/2008 b 9/2008 →

2-132 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

VALVE TAPPETS (FIGURE 2-88)


CUMMINS DIESEL

ITEM PART NO. DESCRIPTION QTY


a 2085495 Engine Assy-Diesel (2500 RPM, Dry Brakes) .................................................... 1
b 2107119 Engine Assy (2500 RPM, Dry Brakes) ................................................................ 1
a 2085491 Engine Assy-Diesel (2500 RPM, Wet Brakes) .................................................... 1
b 2107117 Engine Assy (2500 RPM, Wet Brakes) ............................................................... 1
1 1635265 Tappet ............................................................................................................ 12

FOOTNOTES:
a → 9/2008 b 9/2008 →

©2008 HYSTER COMPANY See Service Manual 2-133


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

VIBRATION DAMPER (FIGURE 2-89)


CUMMINS DIESEL

ITEM PART NO. DESCRIPTION QTY


a 2085495 Engine Assy-Diesel (2500 RPM, Dry Brakes) .................................................... 1
b 2107119 Engine Assy (2500 RPM, Dry Brakes) ................................................................ 1
a 2085491 Engine Assy-Diesel (2500 RPM, Wet Brakes) .................................................... 1
b 2107117 Engine Assy (2500 RPM, Wet Brakes) ............................................................... 1
1 1661047 Vibration Damper ........................................................................................... 1
2 1635366 Capscrew ....................................................................................................... 6

FOOTNOTES:
a → 9/2008 b 9/2008 →

2-134 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

WATER OUTLET CONNECTION (FIGURE 2-90)


CUMMINS DIESEL

ITEM PART NO. DESCRIPTION QTY


a 2085495 Engine Assy-Diesel (2500 RPM, Dry Brakes) .................................................... 1
b 2107119 Engine Assy (2500 RPM, Dry Brakes) ................................................................ 1
a 2085491 Engine Assy-Diesel (2500 RPM, Wet Brakes) .................................................... 1
b 2107117 Engine Assy (2500 RPM, Wet Brakes) ............................................................... 1
1 1513792 Capscrew ....................................................................................................... 3
2 1521973 Water Outlet ................................................................................................... 1

FOOTNOTES:
a → 9/2008 b 9/2008 →

©2008 HYSTER COMPANY See Service Manual 2-135


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

WATER PUMP (FIGURE 2-91)


CUMMINS DIESEL

ITEM PART NO. DESCRIPTION QTY


a 2085495 Engine Assy-Diesel (2500 RPM, Dry Brakes) .................................................... 1
b 2107119 Engine Assy (2500 RPM, Dry Brakes) ................................................................ 1
a 2085491 Engine Assy-Diesel (2500 RPM, Wet Brakes) .................................................... 1
b 2107117 Engine Assy (2500 RPM, Wet Brakes) ............................................................... 1
1 1597807 Capscrew (Flange) ......................................................................................... 2
2 1635242 Water Pump ................................................................................................... 1
2 1635353 Water Pump ............................................................................................... 1
3 1512322 Sealing Ring ............................................................................................... 1

FOOTNOTES:
a → 9/2008 b 9/2008 →

2-136 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

WATER PUMP DRIVE (FIGURE 2-92)


CUMMINS DIESEL

ITEM PART NO. DESCRIPTION QTY


b 2085495 Engine Assy-Diesel (2500 RPM, Dry Brakes) .................................................... 1
d 2107119 Engine Assy (2500 RPM, Dry Brakes) ................................................................ 1
b 2085491 Engine Assy-Diesel (2500 RPM, Wet Brakes) .................................................... 1
d 2107117 Engine Assy (2500 RPM, Wet Brakes) ............................................................... 1
1 1517257 Screw ............................................................................................................. 1
2 1635261 Dust Shield ..................................................................................................... 1
3 1635337 Idler Pulley ...................................................................................................... 1
4 1635262 Drive Shaft ...................................................................................................... 1
5 a 1635300 V-Belt (V Ribbed) ........................................................................................... 1
5 c 1687622 V-Belt .............................................................................................................. 1

FOOTNOTES:
a → 11/2008 c 11/2008 →
b → 9/2008 d 9/2008 →

©2008 HYSTER COMPANY See Service Manual 2-137


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

ENGINE BLOCK HEATER (FIGURE 2-93)


CUMMINS DIESEL

2-138 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

ENGINE BLOCK HEATER


CUMMINS DIESEL
KEY:
A: 120 Volt
B: 220 Volt
QTY
ITEM PART NO. DESCRIPTION A B
1 1625540 Heater ........................................................................................................ 1 ..
1 1625944 Heater ........................................................................................................ .. 1
1 1628959 Heat Shield ............................................................................................ 1 1
1 1628960 Cable ..................................................................................................... 1 ..
1 1628965 Cable ..................................................................................................... .. 1
1 1628961 Clamp .................................................................................................... 1 1
1 1628962 Heater .................................................................................................... 1 ..
1 1628966 Heater .................................................................................................... .. 1
1 1628967 Gland ..................................................................................................... .. 1
2 1628964 Housing .................................................................................................. 1 ..
3 1628963 Cover ..................................................................................................... 1 ..
4 137852 Strap Clamp ............................................................................................... 5 5
5 302401 Locknut ....................................................................................................... 2 2
6 1581558 Washer ....................................................................................................... 4 4
7 1650570 Plate ........................................................................................................... .. 1
8 1597444 Capscrew ................................................................................................... 2 2
9 302398 Locknut ....................................................................................................... 2 2
10 320155 Washer ....................................................................................................... 2 2
11 1507089 Connector (220 Volt) .................................................................................. .. 1
12 1507090 Connector (220 Volt) .................................................................................. .. 1
13 293744 Screw ......................................................................................................... 2 2
14 1650569 Plate ........................................................................................................... 1 ..
15 114312 Strap Clamp ............................................................................................... 1 1

©2008 HYSTER COMPANY See Service Manual 2-139


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

NOTES

2-140 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

3 FUEL SYSTEM
UNIT CODE G019
01/2009 NORTH AMERICA

SECTION 3
FUEL SYSTEM

DESCRIPTION PAGE

AIR CLEANER ASSEMBLY ............................................................................................................................ 3-14


AIR INTAKE SYSTEM
DIESEL - DRY BRAKE ................................................................................................................................ 3-10
DIESEL - WET BRAKE ............................................................................................................................... 3-12
LPG ............................................................................................................................................................. 3-8
FUEL CONTROL MODULE
CUMMINS LPG ........................................................................................................................................... 3-22
FUEL FILTER
CUMMINS DIESEL ..................................................................................................................................... 3-31
CUMMINS LPG ........................................................................................................................................... 3-25
FUEL FILTER PLUMBING
CUMMINS DIESEL ..................................................................................................................................... 3-30
FUEL INJECTION PUMP
CUMMINS DIESEL ..................................................................................................................................... 3-28
FUEL INJECTOR
CUMMINS DIESEL ..................................................................................................................................... 3-29
FUEL INJECTOR PLUMBING
CUMMINS DIESEL ..................................................................................................................................... 3-26
FUEL INLET FITTING
CUMMINS DIESEL ..................................................................................................................................... 3-32
FUEL RAIL SYSTEM
CUMMINS DIESEL ..................................................................................................................................... 3-34
FUEL SYSTEM
DIESEL ........................................................................................................................................................ 3-6
LPG ............................................................................................................................................................. 3-2
FUEL SYSTEM ACCESSORIES
CUMMINS DIESEL ..................................................................................................................................... 3-21
CUMMINS LPG ........................................................................................................................................... 3-20
MONOTROL PEDAL ASSEMBLY ................................................................................................................... 3-16
THROTTLE PEDAL LINKAGE ........................................................................................................................ 3-18

©2008 HYSTER COMPANY See Service Manual 3-1


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

FUEL SYSTEM (FIGURE 3-1)


LPG

3-2 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

FUEL SYSTEM
LPG

ITEM PART NO. DESCRIPTION QTY


1 1646948 Hose Assy ........................................................................................................... 1
2 2091539 Hose Assy ........................................................................................................... 1
3 18515 Washer ............................................................................................................... 3
4 199567 Capscrew ............................................................................................................ 3
5 1606426 Tube .................................................................................................................... 1
6 16542 Connector ........................................................................................................... 1
6 16485 O-Ring ............................................................................................................ 1
7 1606452 Bracket ................................................................................................................ 1
8 320162 Washer ............................................................................................................... 5
9 132860 Capscrew ............................................................................................................ 2
10 1646947 Hose Assy ........................................................................................................... 1
11 1647994 Fitting .................................................................................................................. 1
12 1646950 Valve ................................................................................................................... 1
12 1646949 Valve .............................................................................................................. 1
12 1465468 Connector ....................................................................................................... 1
12 1323583 Terminal ......................................................................................................... 2
12 1336874 Seal ................................................................................................................ 1
13 1490617 Fitting .................................................................................................................. 1
13 16483 O-Ring ............................................................................................................ 1
14 1350911 Strap ................................................................................................................... 1
15 129563 Strap Clamp ........................................................................................................ 1
16 321487 Clamp ................................................................................................................. 3
17 1384699 Clamp ................................................................................................................. 1
18 1634854 Fitting .................................................................................................................. 1
19 14345 Fitting .................................................................................................................. 2
20 1641021 Fitting .................................................................................................................. 1
21 2079080 Hose Assy ........................................................................................................... 1
22 287805 Capscrew ............................................................................................................ 1
23 320157 Washer ............................................................................................................... 1
24 1608426 Fuel Filter ............................................................................................................ 1
25 2079078 Hose Assy ........................................................................................................... 1
26 1641024 Fitting .................................................................................................................. 1
27 16271 Fitting .................................................................................................................. 1
28 15036 Nut ...................................................................................................................... 1
29 320158 Washer ............................................................................................................... 11
30 1527880 Capscrew ............................................................................................................ 3
31 2076168 Hose Assy ........................................................................................................... 1
32 1641022 Fitting .................................................................................................................. 1
33 15166 Lockwasher ......................................................................................................... 1
34 121347 Fitting .................................................................................................................. 1
35 17672 Fitting .................................................................................................................. 1
36 1609865 Valve ................................................................................................................... 1
36 ..... Shut-Off Valve ................................................................................................ 1
36 1493465 Connector ....................................................................................................... 1
36 1330414 Connector (Secondary Lock) .......................................................................... 1
36 1330437 Terminal (Pin) ................................................................................................. 2
37 1605573 Cover .................................................................................................................. 1
38 302398 Locknut ............................................................................................................... 4
39 320163 Washer ............................................................................................................... 2
40 136985 Capscrew ............................................................................................................ 15

©2008 HYSTER COMPANY See Service Manual 3-3


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

FUEL SYSTEM
LPG

ITEM PART NO. DESCRIPTION QTY


41 1603778 Bracket Wldmt .................................................................................................... 1
42 320159 Washer ............................................................................................................... 15
43 1603777 Bracket Wldmt .................................................................................................... 1
44 1603361 Clamp (Toggle) ................................................................................................... 2
45 1328896 Kit-Lpg Tank (LPG) ............................................................................................. 2
46 97999 Fitting .................................................................................................................. 2
47 2091553 Hose Assy ........................................................................................................... 2
48 1641025 Manifold .............................................................................................................. 1
49 101809 Relief Valve ......................................................................................................... 1
50 1603706 Bracket ................................................................................................................ 1
51 1641027 Plate .................................................................................................................... 2
52 176640 Bolt ...................................................................................................................... 4
53 302400 Nut ...................................................................................................................... 4
54 1301700 Ring (Brass) ........................................................................................................ 2
55 1605568 Door .................................................................................................................... 1
56 296204 Capscrew ............................................................................................................ 4
57 320155 Washer ............................................................................................................... 4

3-4 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NOTES

©2008 HYSTER COMPANY See Service Manual 3-5


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

FUEL SYSTEM (FIGURE 3-2)


DIESEL

3-6 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

FUEL SYSTEM
DIESEL

ITEM PART NO. DESCRIPTION QTY


1 1547766 Adapter (Male) .................................................................................................... 4
2 16694 Fitting .................................................................................................................. 1
3 1629274 Hose (Fuel) ......................................................................................................... 1
4 128408 Clamp ................................................................................................................. 2
5 296010 Capscrew ............................................................................................................ 2
6 173247 Clamp ................................................................................................................. 2
7 130845 Clamp ................................................................................................................. 4
8 17194 Fitting .................................................................................................................. 1
9 129563 Strap Clamp ........................................................................................................ 2
10 a 1625683 Fuel Tank Wldmt ................................................................................................. 1
10 b 1677858 Fuel Tank Wldmt ................................................................................................. 1
11 320157 Washer ............................................................................................................... 3
12 214364 Capscrew ............................................................................................................ 1
13 1569803 Clamp ................................................................................................................. 1
14 1629270 Hose (Fuel) ......................................................................................................... 2
15 a 14388 Fitting .................................................................................................................. 1
15 b 1689346 Drain Plug ........................................................................................................... 1
16 16788 Fitting .................................................................................................................. 2
17 17174 Fitting .................................................................................................................. 1
18 1384669 Drain Valve ......................................................................................................... 1
19 12837 Fitting .................................................................................................................. 1
20 12827 Fitting .................................................................................................................. 1
21 166857 Clamp ................................................................................................................. 2
22 201808 Fitting .................................................................................................................. 1
23 1628436 Check Valve ........................................................................................................ 1
24 16708 Screw .................................................................................................................. 5
25 197067 Washer ............................................................................................................... 5
26 1480332 Fuel Sender ........................................................................................................ 1
26 111561 Gasket ............................................................................................................ 1
27 246001 Capscrew ............................................................................................................ 2
28 320161 Washer ............................................................................................................... 2
29 302402 Locknut ............................................................................................................... 3
30 320162 Washer ............................................................................................................... 3
31 1569867 Fuel Cap ............................................................................................................. 1

FOOTNOTES:
a → PENDING PER ECN 68533-32 b PENDING PER ECN 68533-32 →

©2008 HYSTER COMPANY See Service Manual 3-7


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

AIR INTAKE SYSTEM (FIGURE 3-3)


LPG

3-8 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

AIR INTAKE SYSTEM


LPG

ITEM PART NO. DESCRIPTION QTY


1 132861 Capscrew ............................................................................................................ 1
2 320159 Washer ............................................................................................................... 4
2 320158 Washer (Alternate Part) ...................................................................................... 4
3 1561964 Clamp ................................................................................................................. 2
4 136749 Screw .................................................................................................................. 2
5 292513 Capscrew ............................................................................................................ 4
5 287851 Capscrew (Alternate Part) .................................................................................. 4
6 196959 Pre-Cleaner (Bowl Type) (Option) ...................................................................... 4
6 147983 Cover .............................................................................................................. 1
6 147985 Body ............................................................................................................... 1
6 214336 Sleeve ............................................................................................................ 1
6 227220 Clamp ............................................................................................................. 1
6 1638785 Pre-Cleaner (Option, Not Illustrated) .................................................................. 1
6 1656996 Clamp (T-Bolt) ................................................................................................ 1
6 1656997 Insert (Rubber) ............................................................................................... 1
6 1524555 Pre-Cleaner (Aspirated) (Option, Not Illustrated) ................................................ 1
7 1628088 Air Duct ............................................................................................................... 1
8 134881 Clamp ................................................................................................................. 1
9 1564243 Trim ..................................................................................................................... 1
10 ..... Plate .................................................................................................................... 1
11 1486218 Switch (Vacuum) ................................................................................................. 1
12 2091695 Air Filter (FFigure 3-6)....................................................................................... 1
13 1514903 Clamp ................................................................................................................. 2
13 1507394 Clamp (Alternate Part) ........................................................................................ 2
14 1601364 Hose (Air Cleaner) .............................................................................................. 1
14 2099769 Hose (Alternate Part) .......................................................................................... 1
15 1612634 Clamp ................................................................................................................. 8
16 1524553 Hose (Charge Air Cooler) ................................................................................... 2
17 1625961 Tube .................................................................................................................... 1
18 320157 Washer ............................................................................................................... 4
19 30375 Clamp ................................................................................................................. 8
20 1625960 Tube .................................................................................................................... 1
21 1524554 Hose (Charge Air Cooler) ................................................................................... 2
22 302400 Nut ...................................................................................................................... 2
23 320158 Washer ............................................................................................................... 2
24 176455 Clamp ................................................................................................................. 2

©2008 HYSTER COMPANY See Service Manual 3-9


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

AIR INTAKE SYSTEM (FIGURE 3-4)


DIESEL — DRY BRAKE

3-10 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

AIR INTAKE SYSTEM


DIESEL – DRY BRAKE

ITEM PART NO. DESCRIPTION QTY


1 196959 Pre-Cleaner (Bowl Type) .................................................................................... 1
1 147983 Cover .............................................................................................................. 1
1 147985 Body ............................................................................................................... 1
1 214336 Sleeve ............................................................................................................ 1
1 227220 Clamp ............................................................................................................. 1
1 1638785 Pre-Cleaner ........................................................................................................ 1
1 1656996 Clamp (T-Bolt) ................................................................................................ 1
1 1656997 Insert (Rubber) ............................................................................................... 1
1 1524555 Pre-Cleaner (Aspirated) ...................................................................................... 1
2 1628088 Air Duct ............................................................................................................... 1
3 1564243 Trim ..................................................................................................................... 1
4 134881 Clamp ................................................................................................................. 1
5 1633980 Plate .................................................................................................................... 1
6 1486218 Switch (Vacuum) ................................................................................................. 1
7 1514903 Clamp ................................................................................................................. 2
8 1634291 Hose (Air Cleaner) .............................................................................................. 1
9 1612634 Clamp ................................................................................................................. 8
10 1524553 Hose (Charge Air Cooler) ................................................................................... 2
11 1625639 Tube (Charge Air Cooler) ................................................................................... 1
12 1524554 Hose (Charge Air Cooler) ................................................................................... 2
13 30375 Clamp ................................................................................................................. 1
14 320157 Washer ............................................................................................................... 2
15 1625638 Tube (Charge Air Cooler) ................................................................................... 1
16 1527980 Hose Clamp ........................................................................................................ 1
17 1628086 Hose (Air Compressor) ....................................................................................... 1
18 2091695 Air Filter (FFigure 3-6)....................................................................................... 1
19 1561964 Clamp ................................................................................................................. 2
20 320159 Washer ............................................................................................................... 4
20 320158 Washer (Alternate Part) ...................................................................................... 4
21 292513 Capscrew ............................................................................................................ 4
21 287851 Capscrew (Alternate Part) .................................................................................. 4

©2008 HYSTER COMPANY See Service Manual 3-11


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

AIR INTAKE SYSTEM (FIGURE 3-5)


DIESEL — WET BRAKE

3-12 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

AIR INTAKE SYSTEM


DIESEL – WET BRAKE

ITEM PART NO. DESCRIPTION QTY


1 320159 Washer ............................................................................................................... 4
1 320158 Washer (Alternate Part) ...................................................................................... 4
2 292513 Capscrew ............................................................................................................ 4
2 287851 Capscrew (Alternate Part) .................................................................................. 4
3 1633980 Plate .................................................................................................................... 1
4 196959 Pre-Cleaner (Bowl Type) .................................................................................... 1
4 147983 Cover .............................................................................................................. 1
4 147985 Body ............................................................................................................... 1
4 214336 Sleeve ............................................................................................................ 1
4 227220 Clamp ............................................................................................................. 1
4 1638785 Pre-Cleaner ........................................................................................................ 1
4 1656996 Clamp (T-Bolt) ................................................................................................ 1
4 1656997 Insert (Rubber) ............................................................................................... 1
4 1524555 Pre-Cleaner (Aspirated) ...................................................................................... 1
5 1628088 Air Duct ............................................................................................................... 1
6 1564243 Trim ..................................................................................................................... 1
7 134881 Clamp ................................................................................................................. 1
8 1486218 Switch (Vacuum) ................................................................................................. 1
9 1514903 Clamp ................................................................................................................. 2
9 1507394 Clamp (Alternate Part) ........................................................................................ 2
10 1655427 Hose (Air Cleaner) .............................................................................................. 1
10 2099768 Hose (Alternate Part) .......................................................................................... 1
11 1612634 Clamp ................................................................................................................. 8
12 1524553 Hose (Charge Air Cooler) ................................................................................... 2
13 1625639 Tube (Charge Air Cooler) ................................................................................... 1
14 1524554 Hose (Charge Air Cooler) ................................................................................... 2
15 1625638 Tube (Charge Air Cooler) ................................................................................... 1
16 30375 Clamp ................................................................................................................. 1
17 320157 Washer ............................................................................................................... 2
18 2091695 Air Filter (FFigure 3-6)....................................................................................... 1
19 1561964 Clamp ................................................................................................................. 2

©2008 HYSTER COMPANY See Service Manual 3-13


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

AIR CLEANER ASSEMBLY (FIGURE 3-6)

ITEM PART NO. DESCRIPTION QTY


2091695 Air Filter .............................................................................................................. 1
1 ..... Cap ................................................................................................................. 1
2 2091698 Filter Element (Safety) .................................................................................... 1
3 1580286 Nut .................................................................................................................. 1
4 2091697 Filter Element (Main) ...................................................................................... 1

3-14 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NOTES

©2008 HYSTER COMPANY See Service Manual 3-15


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

MONOTROL PEDAL ASSEMBLY (FIGURE 3-7)

3-16 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

MONOTROL PEDAL ASSEMBLY


ITEM PART NO. DESCRIPTION QTY
1352575 Monotrol Pedal .................................................................................................... 1
1 353397 Pedal .............................................................................................................. 1
2 135685 Bushing ...................................................................................................... 2
3 220932 Setscrew ......................................................................................................... 2
4 353154 Pin .................................................................................................................. 1
5 353168 Spring ............................................................................................................. 1
6 353441 Magnet ........................................................................................................... 1
6 353422 Magnet ....................................................................................................... 2
7 353432 Nut .............................................................................................................. 2
8 353448 Washer ........................................................................................................... 4
9 57568 O-Ring ............................................................................................................ 8
10 359207 Plate ............................................................................................................... 2
11 353175 Pad ................................................................................................................. 1
12 1352090 Switch ............................................................................................................. 1
13 16865 Nut .................................................................................................................. 2
14 53162 Lockwasher .................................................................................................... 2
15 353165 Retainer .......................................................................................................... 1
16 220434 Screw ............................................................................................................. 2
17 114312 Strap Clamp ................................................................................................... 3
18 352969 Screw ............................................................................................................. 6

©2008 HYSTER COMPANY See Service Manual 3-17


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

THROTTLE PEDAL LINKAGE (FIGURE 3-8)

3-18 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

THROTTLE PEDAL LINKAGE


KEY:
A: Monotrol
B: Forward And Reverse Lever
QTY
ITEM PART NO. DESCRIPTION A B
1 1494675 Bracket ....................................................................................................... 1 1
2 1468323 Washer ....................................................................................................... 1 1
3 287854 Capscrew ................................................................................................... 1 1
4 352499 Pedal .......................................................................................................... .. 1
4 1352575 Monotrol Pedal (FFigure 3-7).................................................................... 1 ..
5 352885 Rubber Pad ................................................................................................ 1 1
6 353195 Bumper ....................................................................................................... 1 1
7 292521 Capscrew ................................................................................................... .. 1
7 292523 Capscrew ................................................................................................... 1 ..
8 325708 Tube Assy .................................................................................................. .. 1
8 353141 Tube Assy .................................................................................................. 1 ..
8 320160 Washer ....................................................................................................... 1 ..
9 352485 Shaft ........................................................................................................... 1 1
10 320156 Washer ....................................................................................................... 1 1
11 15200 Cotter Pin ................................................................................................... 1 1
12 353129 Rod ............................................................................................................. 1 1
13 292682 Lockwasher ................................................................................................ 3 3
14 302401 Locknut ....................................................................................................... .. 2
14 136692 Nut .............................................................................................................. 2 ..
15 316835 Nut .............................................................................................................. 1 1
16 320158 Washer ....................................................................................................... 1 1
17 292501 Capscrew ................................................................................................... 4 4
18 353142 Spring ......................................................................................................... 1 1
18 1558049 Spring ......................................................................................................... 1 1
19 353143 Spring ......................................................................................................... 1 1
20 316834 Nut .............................................................................................................. 2 2
21 1506738 Washer ....................................................................................................... 4 4
22 1493397 Cover (Capscrew Head) ............................................................................. 2 2
23 2076661 Sensor (Throttle Pedal Position) ................................................................ 1 1
24 1494677 Shifter (With Autoshift) ............................................................................... .. 1
24 1494678 Shifter (Without Autoshift) .......................................................................... .. 1
25 296128 Nut (Not Illustrated) .................................................................................... .. 1
26 15212 Cotter Pin (Not Illustrated) .......................................................................... .. 1
1516917 Kit-Monotrol to Fwd/Rev Lever (With Autoshift) ......................................... .. 1
1516919 Kit-Monotrol to Fwd/Rev Lever (Without Autoshift) .................................... .. 1

©2008 HYSTER COMPANY See Service Manual 3-19


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

FUEL SYSTEM ACCESSORIES (FIGURE 3-9)


CUMMINS LPG

ITEM PART NO. DESCRIPTION QTY


2095552 Engine Assy-Lpg (Wet Brake) ............................................................................ 1
2095553 Engine Assy-Lpg (Dry Brake) ............................................................................. 1
1 1512004 Capscrew ....................................................................................................... 2
2 1517110 Cover Plate ..................................................................................................... 1
3 1513743 Gasket (Cover Plate) ...................................................................................... 1

3-20 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

FUEL SYSTEM ACCESSORIES (FIGURE 3-10)


CUMMINS DIESEL

ITEM PART NO. DESCRIPTION QTY


a 2085495 Engine Assy-Diesel (2500 RPM, Dry Brakes) .................................................... 1
b 2107119 Engine Assy (2500 RPM, Dry Brakes) ................................................................ 1
a 2085491 Engine Assy-Diesel (2500 RPM, Wet Brakes) .................................................... 1
b 2107117 Engine Assy (2500 RPM, Wet Brakes) ............................................................... 1
1 1635271 Wire Harness (Fuel System Accessories) ...................................................... 1
2 1661144 Plug ................................................................................................................ 1
2 1644166 Sealing Ring ................................................................................................... 1
3 1635454 Fuel Filter ....................................................................................................... 1
4 1635424 Filter Head .................................................................................................. 1
5 1635312 Adapter ....................................................................................................... 1
6 1635303 Fuel Filter ................................................................................................... 1

FOOTNOTES:
a → 9/2008 b 9/2008 →

©2008 HYSTER COMPANY See Service Manual 3-21


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

FUEL CONTROL MODULE (FIGURE 3-11)


CUMMINS LPG

3-22 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

FUEL CONTROL MODULE


CUMMINS LPG

ITEM PART NO. DESCRIPTION QTY


2095552 Engine Assy-Lpg (Wet Brake) ............................................................................ 1
2095553 Engine Assy-Lpg (Dry Brake) ............................................................................. 1
1 1614558 T-Fitting .......................................................................................................... 1
2 1511952 Fitting .............................................................................................................. 1
3 1614502 Coupling (Hose) ............................................................................................. 1
4 1516981 Hose Clamp .................................................................................................... 2
5 1614567 Hose ............................................................................................................... 1
6 1624515 Tube ............................................................................................................... 1
7 1512778 Clamp (Tube) ................................................................................................. 3
8 1513793 Nut .................................................................................................................. 1
9 1513791 Screw ............................................................................................................. 1
10 1624514 Tube ............................................................................................................... 1
11 1624512 Elbow .............................................................................................................. 1
12 1614619 Sealing Ring ................................................................................................... 1
13 1511965 Clamp (Hose) ................................................................................................. 4
14 1614319 Hose ............................................................................................................... 2
15 1512503 Capscrew ....................................................................................................... 4
16 1662037 Sensor (Pressure) .......................................................................................... 1
17 1543435 O-Ring ........................................................................................................ 1
18 1614552 Screen ............................................................................................................ 1
19 1614620 Kit-Evaporator (Evaporator) ........................................................................... 1
19 ..... Evaporator .................................................................................................. 1
20 1614608 Bracket ....................................................................................................... 1
21 1614644 Capscrew ................................................................................................... 6
22 1513421 Lockwasher ................................................................................................ 6
23 1614609 Bracket ....................................................................................................... 1
24 1614610 Bracket ....................................................................................................... 1
25 1614315 Fitting ......................................................................................................... 2
26 1512588 O-Ring ................................................................................................... 1
27 1614603 Hose ........................................................................................................... 1
28 1614604 Elbow ......................................................................................................... 1
29 1614621 Kit-Filter and Lock-Off Valve ...................................................................... 1
30 ..... O-Ring ................................................................................................... 1
31 ..... Wire Harness ......................................................................................... 1
32 1614595 Plug (Threaded) ..................................................................................... 1
33 1614596 O-Ring ................................................................................................... 1
34 1614624 Hose ........................................................................................................... 1
35 1614557 Hose ........................................................................................................... 1
36 1614600 Hose ............................................................................................................... 1
37 1614320 O-Ring ............................................................................................................ 4
38 1614623 Actuator .......................................................................................................... 1
39 1614626 Support ........................................................................................................... 1
40 1614461 Capscrew (Flat Head) .................................................................................... 3
41 1614622 Mixer ............................................................................................................... 1
42 1513712 Nut .................................................................................................................. 4
43 1662042 Sensor (Temperature) .................................................................................... 1
44 1517116 O-Ring ........................................................................................................ 1
45 1614586 Flow Valve (Fuel Flow) ................................................................................... 1
46 1614564 O-Ring ........................................................................................................ 2
47 1614565 O-Ring ........................................................................................................ 1

©2008 HYSTER COMPANY See Service Manual 3-23


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

FUEL CONTROL MODULE


CUMMINS LPG

ITEM PART NO. DESCRIPTION QTY


48 1512743 Fitting .............................................................................................................. 2
49 1512051 Capscrew ....................................................................................................... 6
50 1614601 Cover .............................................................................................................. 1
51 1614566 O-Ring ............................................................................................................ 2
52 1614590 Housing .......................................................................................................... 1
53 1614618 O-Ring ............................................................................................................ 1
54 1553768 Stud ................................................................................................................ 4
55 1514483 Nut .................................................................................................................. 4
56 1512587 Plug ................................................................................................................ 2
57 1512588 O-Ring ........................................................................................................ 1
58 1614559 Sensor (Fuel Flow) ......................................................................................... 1
59 1614467 O-Ring ........................................................................................................ 1
60 1614562 Screen ........................................................................................................ 1
61 1614466 O-Ring ........................................................................................................ 1
62 1614458 Capscrew (Hex Head) .................................................................................... 4
63 1614547 Adapter (Adapter) ........................................................................................... 1
64 1512739 Fitting .............................................................................................................. 1
65 1512740 O-Ring ........................................................................................................ 1
1614620 Kit-Evaporator (Evaporator) ........................................................................... 1

3-24 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

FUEL FILTER (FIGURE 3-12)


CUMMINS LPG

ITEM PART NO. DESCRIPTION QTY


2095552 Engine Assy-Lpg (Wet Brake) ............................................................................ 1
2095553 Engine Assy-Lpg (Dry Brake) ............................................................................. 1
1 1614486 Fuel Filter ....................................................................................................... 1
1 1614483 Filter Head .................................................................................................. 1
2 1614485 Fuel Filter ................................................................................................... 1
3 1614484 Elbow ......................................................................................................... 2

©2008 HYSTER COMPANY See Service Manual 3-25


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

FUEL INJECTOR PLUMBING (FIGURE 3-13)


CUMMINS DIESEL

3-26 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

FUEL INJECTOR PLUMBING


CUMMINS DIESEL

ITEM PART NO. DESCRIPTION QTY


a 2085491 Engine Assy-Diesel (2500 RPM, Wet Brakes) .................................................... 1
b 2107117 Engine Assy (2500 RPM, Wet Brakes) ............................................................... 1
a 2085495 Engine Assy-Diesel (2500 RPM, Dry Brakes) .................................................... 1
b 2107119 Engine Assy (2500 RPM, Dry Brakes) ................................................................ 1
1635327 Manifold .......................................................................................................... 1
1 1635304 Sensor ........................................................................................................ 1
2 1635305 Relief Valve ................................................................................................ 1
3 1635338 Manifold ...................................................................................................... 1
4 1635264 Retainer .......................................................................................................... 6
5 1635332 Tube Assy ...................................................................................................... 1
6 1635333 Tube Assy ...................................................................................................... 2
7 1635334 Tube Assy ...................................................................................................... 2
8 1635335 Tube Assy ...................................................................................................... 1
9 1512494 Screw ............................................................................................................. 4
10 1661292 Fitting .............................................................................................................. 6

FOOTNOTES:
a → 9/2008 b 9/2008 →

©2008 HYSTER COMPANY See Service Manual 3-27


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

FUEL INJECTION PUMP (FIGURE 3-14)


CUMMINS DIESEL

ITEM PART NO. DESCRIPTION QTY


a 2085491 Engine Assy-Diesel (2500 RPM, Wet Brakes) .................................................... 1
b 2107117 Engine Assy (2500 RPM, Wet Brakes) ............................................................... 1
a 2085495 Engine Assy-Diesel (2500 RPM, Dry Brakes) .................................................... 1
b 2107119 Engine Assy (2500 RPM, Dry Brakes) ................................................................ 1
1 1513743 Gasket (Cover Plate) ...................................................................................... 1
2 1517110 Cover Plate ..................................................................................................... 1
3 1512004 Capscrew ....................................................................................................... 2
4 1635276 Gear ............................................................................................................... 1
5 1635267 Stud ................................................................................................................ 3
6 1513712 Nut .................................................................................................................. 3
7 1635313 Injection Pump (Fuel Pump) ........................................................................... 1
7 ..... Fuel Injection Pump ................................................................................... 1
8 1635355 Sealing Ring ............................................................................................... 1
9 1635311 Connector (Quick Disconnect) ................................................................... 1
10 1635222 O-Ring ........................................................................................................ 1
11 1635349 Spring Washer ........................................................................................... 1
12 1635348 Nut .............................................................................................................. 1

FOOTNOTES:
a → 9/2008 b 9/2008 →

3-28 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

FUEL INJECTOR (FIGURE 3-15)


CUMMINS DIESEL

ITEM PART NO. DESCRIPTION QTY


a 2085491 Engine Assy-Diesel (2500 RPM, Wet Brakes) .................................................... 1
b 2107117 Engine Assy (2500 RPM, Wet Brakes) ............................................................... 1
a 2085495 Engine Assy-Diesel (2500 RPM, Dry Brakes) .................................................... 1
b 2107119 Engine Assy (2500 RPM, Dry Brakes) ................................................................ 1
1 1635317 Clamp ............................................................................................................. 6
2 1649738 Injector ............................................................................................................ 6
3 1513791 Screw ............................................................................................................. 12

FOOTNOTES:
a → 9/2008 b 9/2008 →

©2008 HYSTER COMPANY See Service Manual 3-29


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

FUEL FILTER PLUMBING (FIGURE 3-16)


CUMMINS DIESEL

ITEM PART NO. DESCRIPTION QTY


a 2085491 Engine Assy-Diesel (2500 RPM, Wet Brakes) .................................................... 1
b 2107117 Engine Assy (2500 RPM, Wet Brakes) ............................................................... 1
a 2085495 Engine Assy-Diesel (2500 RPM, Dry Brakes) .................................................... 1
b 2107119 Engine Assy (2500 RPM, Dry Brakes) ................................................................ 1
1 1661048 Tube Assy ...................................................................................................... 1
2 1661049 Tube Assy ...................................................................................................... 1

FOOTNOTES:
a → 9/2008 b 9/2008 →

3-30 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

FUEL FILTER (FIGURE 3-17)


CUMMINS DIESEL

ITEM PART NO. DESCRIPTION QTY


a 2085491 Engine Assy-Diesel (2500 RPM, Wet Brakes) .................................................... 1
b 2107117 Engine Assy (2500 RPM, Wet Brakes) ............................................................... 1
a 2085495 Engine Assy-Diesel (2500 RPM, Dry Brakes) .................................................... 1
b 2107119 Engine Assy (2500 RPM, Dry Brakes) ................................................................ 1
1 1512418 Capscrew ....................................................................................................... 2
2 1635370 Fuel Filter ....................................................................................................... 1
2 2104697 Fuel Filter (Alternate Part) .................................................................................. 1
3 ..... Filter Head ...................................................................................................... 1
4 1635376 Adapter ....................................................................................................... 1
5 1635355 Sealing Ring ............................................................................................... 2
6 1676624 Connector ................................................................................................... 2

FOOTNOTES:
a → 9/2008 b 9/2008 →

©2008 HYSTER COMPANY See Service Manual 3-31


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

FUEL INLET FITTING (FIGURE 3-18)


CUMMINS DIESEL

ITEM PART NO. DESCRIPTION QTY


1 1635355 Sealing Ring (Sealing) ........................................................................................ 1
2 1635364 Connector (Quick Disconnect) ............................................................................ 1

3-32 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NOTES

©2008 HYSTER COMPANY See Service Manual 3-33


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

FUEL RAIL SYSTEM (FIGURE 3-19)


CUMMINS DIESEL

3-34 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

FUEL RAIL SYSTEM


CUMMINS DIESEL

ITEM PART NO. DESCRIPTION QTY


1 1511970 Capscrew ............................................................................................................ 3
2 1512005 Capscrew ............................................................................................................ 1
3 1511977 Capscrew ............................................................................................................ 1
4 1635279 Check Valve ........................................................................................................ 1
5 1543359 Sealing Ring ....................................................................................................... 1
6 1584546 Sealing Ring ....................................................................................................... 1
7 1635326 Bracket ................................................................................................................ 1
8 1606569 Capscrew ............................................................................................................ 2
9 1635384 Clip ...................................................................................................................... 3
10 1635394 Tube Assy (Supply) ............................................................................................ 1
11 1635398 Tube Assy (Drain) ............................................................................................... 1
12 1635410 Tube Assy (Supply) ............................................................................................ 1
12 1635393 Adapter ........................................................................................................... 1
13 1635355 Sealing Ring (Sealing) ........................................................................................ 2
14 1635365 Connector (Quick Disconnect) ............................................................................ 1
15 1635399 Connector (Quick Disconnect) ............................................................................ 2
16 ..... Fuel Connector (Adapter) ................................................................................... 1

©2008 HYSTER COMPANY See Service Manual 3-35


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

NOTES

3-36 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

4 ELECTRICAL SYSTEM
UNIT CODE G019
01/2009 NORTH AMERICA

SECTION 4
ELECTRICAL SYSTEM

DESCRIPTION PAGE

ALTERNATOR AND MOUNTING


CUMMINS DIESEL ..................................................................................................................................... 4-32
CUMMINS LPG ........................................................................................................................................... 4-34
CONTROL PANEL
AIR CONDITIONER .................................................................................................................................... 4-20
HEATER ...................................................................................................................................................... 4-18
DC-DC CONVERTER AND ATTACHING PARTS .......................................................................................... 4-12
ELECTRICAL SYSTEM
DIESEL ENGINE ......................................................................................................................................... 4-4
LPG ENGINE .............................................................................................................................................. 4-8
ENGINE CONTROL SYSTEM
CUMMINS DIESEL ..................................................................................................................................... 4-26
CUMMINS LPG ........................................................................................................................................... 4-28
ENGINE IGNITION SYSTEM
CUMMINS LPG ........................................................................................................................................... 4-36
JOYSTICK ASSEMBLY
SUSPENSION HOOKS ............................................................................................................................... 4-24
TWISTLOCKS ............................................................................................................................................. 4-22
LIGHT SWITCHES .......................................................................................................................................... 4-11
RELAYS AND FUSES ..................................................................................................................................... 4-14
STARTER MOTOR
CUMMINS DIESEL ..................................................................................................................................... 4-30
CUMMINS LPG ........................................................................................................................................... 4-31
WIRE HARNESS
AIR DRYER ................................................................................................................................................. 4-103
ARMREST - OPEN CAB ............................................................................................................................. 4-76
ARMREST - CLOSED CAB ........................................................................................................................ 4-78
BACK-UP ALARM ....................................................................................................................................... 4-98
BRAKE TEMPERATURE ............................................................................................................................ 4-102
CAB LIGHTS ............................................................................................................................................... 4-80
CAB SIDE CONSOLE - SHEET 1 0F 3 ....................................................................................................... 4-54
CAB SIDE CONSOLE - SHEET 2 OF 3 ...................................................................................................... 4-58
CAB SIDE CONSOLE - SHEET 3 OF 3 ...................................................................................................... 4-62
CAB TILT ..................................................................................................................................................... 4-72
CAB UNDERFLOOR ................................................................................................................................... 4-70
CHASSIS, DIESEL - SHEET 1 0F 2 ........................................................................................................... 4-38
CHASSIS, DIESEL - SHEET 2 0F 2 ........................................................................................................... 4-42
CHASSIS, LPG - SHEET 1 0F 2 ................................................................................................................. 4-46
CHASSIS, LPG - SHEET 2 0F 2 ................................................................................................................. 4-50
CLOSED CAB ............................................................................................................................................. 4-64
EMPTY CONTAINER HANDLER ATTACHMENT ...................................................................................... 4-89
FRONT END ............................................................................................................................................... 4-105
FRONT END EQUIPMENT ......................................................................................................................... 4-88
FRONT LIGHTS, EC4 ................................................................................................................................. 4-81
FRONT LIGHTS, EC4 - WITH FRONT FENDER LIGHTS ......................................................................... 4-82
FRONT LIGHTS, NON-EC4 - WITH FRONT FENDER AND MAST WORKLIGHTS ................................. 4-84
FRONT LIGHTS, NON-EC4 ........................................................................................................................ 4-86
HYDRAULIC OIL TEMPERATURE ............................................................................................................. 4-104
MAST LIGHT EXTENSION - RIGHT HAND ............................................................................................... 4-91
©2008 HYSTER COMPANY See Service Manual 4-1
for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

SECTION 4
ELECTRICAL SYSTEM

DESCRIPTION PAGE

MAST LIGHT EXTENSION - LEFT HAND .................................................................................................. 4-92


MAST WORKLIGHT EXTENSION .............................................................................................................. 4-90
OPEN CAB .................................................................................................................................................. 4-68
REAR DRIVE LIGHT EXTENSION ............................................................................................................. 4-96
REAR WIPER .............................................................................................................................................. 4-74
REAR WORK LIGHTS ................................................................................................................................ 4-93
SHIFT LEVER (S/N G019E01911F → EXC. 01912-01913, 01924, 01915) .............................................. 4-108
STEERING COLUMN ................................................................................................................................. 4-100
STROBE LIGHT .......................................................................................................................................... 4-94
TAIL LIGHTS ............................................................................................................................................... 4-109
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 4-107
WINDOW WASH PUMPS ........................................................................................................................... 4-73

4-2 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NOTES

©2008 HYSTER COMPANY See Service Manual 4-3


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

ELECTRICAL SYSTEM (FIGURE 4-1)


DIESEL ENGINE

4-4 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

ELECTRICAL SYSTEM
DIESEL ENGINE

ITEM PART NO. DESCRIPTION QTY


1 1617615 Fuse Holder ........................................................................................................ 1
2 292500 Capscrew ............................................................................................................ 4
3 320156 Washer ............................................................................................................... 11
4 1307121 Switch ................................................................................................................. 1
5 1617618 Fuse (100 Amp) .................................................................................................. 1
6 204223 Boot .................................................................................................................... 2
7 137852 Strap Clamp ........................................................................................................ 3
8 c 1665321 Battery Cable ...................................................................................................... 1
8 f 2109608 Battery Cable ...................................................................................................... 1
9 1617615 Fuse Holder ........................................................................................................ 1
10 204223 Boot .................................................................................................................... 2
11 1307121 Switch ................................................................................................................. 1
12 292500 Capscrew ............................................................................................................ 4
13 1617617 Fuse (125 Amp) .................................................................................................. 1
14 c 1665434 Power Cable ....................................................................................................... 1
14 f 2109609 Battery Cable ...................................................................................................... 1
15 222454 Fitting .................................................................................................................. 2
16 1627991 Switch ................................................................................................................. 2
17 1648640 Battery Hold Down .............................................................................................. 1
18 1558581 Pressure Switch (Wet Brake) .............................................................................. 1
19 b 1301299 Pressure Switch (Low Pressure) ........................................................................ 1
19 e 1688092 Pressure Switch (Low Pressure) ........................................................................ 1
20 12856 Fitting .................................................................................................................. 1
21 b 1484562 Pressure Switch (Dry Brake) .............................................................................. 1
21 e 1688091 Pressure Switch (Dry Brake) .............................................................................. 1
22 1332206 Pressure Switch (Wet Brake) .............................................................................. 1
23 302401 Locknut ............................................................................................................... 4
24 296408 Lockwasher ......................................................................................................... 3
25 320159 Washer ............................................................................................................... 3
26 129563 Strap Clamp ........................................................................................................ 48
27 1347854 Grommet ............................................................................................................. 1
28 1399332 Start Battery Wet ................................................................................................ 2
29 1658942 Link (Battery Hold Down) .................................................................................... 3
30 302399 Nut ...................................................................................................................... 4
31 1660992 Switch ................................................................................................................. 1
32 c 1665237 Battery Cable ...................................................................................................... 1
32 f 2109603 Battery Cable ...................................................................................................... 1
33 c 1665052 Battery Cable ...................................................................................................... 1
33 f 2109604 Battery Cable ...................................................................................................... 1
34 c 1667221 Battery Cable ...................................................................................................... 1
34 f 2109606 Battery Cable ...................................................................................................... 1
35 2080826 Bracket ................................................................................................................ 1
36 1345023 Strap ................................................................................................................... 2
37 110322 Clamp ................................................................................................................. 2
38 136681 Capscrew ............................................................................................................ 2
39 1652018 Pressure Sender (Oil) ......................................................................................... 1
40 1648135 Adapter ............................................................................................................... 1
41 1350911 Strap ................................................................................................................... 1
42 370009 Boot .................................................................................................................... 1
43 136985 Capscrew ............................................................................................................ 1

©2008 HYSTER COMPANY See Service Manual 4-5


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

ELECTRICAL SYSTEM
DIESEL ENGINE

ITEM PART NO. DESCRIPTION QTY


44 c 1541841 Battery Cable ...................................................................................................... 1
44 f 2109607 Battery Cable ...................................................................................................... 1
45 292527 Capscrew ............................................................................................................ 1
46 320161 Washer ............................................................................................................... 3
47 a 2088714 Wire Harness (Chassis) (FFigure 4-17, FFigure 4-18)..................................... 1
47 d 2103934 Wire Harness (FFigure 4-17, FFigure 4-18)..................................................... 1
47 e 2108928 Wire Harness (FFigure 4-17, FFigure 4-18)..................................................... 1
48 2098413 Wire Harness (Hydraulic Oil Temperature) (FFigure 4-49)............................... 1
49 1661514 Fitting (Special) ................................................................................................... 1

FOOTNOTES:
a → 3/2008 d 3/2008 ↔ PENDING PER ECN 68424
b → PENDING PER ECN 68424 e PENDING PER ECN 68424 →
c → PENDING PER ECN 68533-61 f PENDING PER ECN 68533-61 →

4-6 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NOTES

©2008 HYSTER COMPANY See Service Manual 4-7


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

ELECTRICAL SYSTEM (FIGURE 4-2)


LPG ENGINE

4-8 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

ELECTRICAL SYSTEM
LPG ENGINE

ITEM PART NO. DESCRIPTION QTY


1 1617615 Fuse Holder ........................................................................................................ 1
2 292500 Capscrew ............................................................................................................ 4
3 320156 Washer ............................................................................................................... 7
4 1307121 Switch ................................................................................................................. 1
5 1617618 Fuse (100 Amp) .................................................................................................. 1
6 204223 Boot .................................................................................................................... 2
7 320161 Washer ............................................................................................................... 4
8 1301648 Pressure Switch .................................................................................................. 2
9 2072353 Capscrew ............................................................................................................ 4
10 1534793 Spacer ................................................................................................................ 4
11 1606764 Bracket ................................................................................................................ 1
12 1606513 Bracket ................................................................................................................ 1
13 1533520 Capscrew ............................................................................................................ 3
14 302400 Nut ...................................................................................................................... 3
15 1606515 Converter (DC-DC, 60 Amp) ............................................................................... 1
16 320155 Washer ............................................................................................................... 6
17 2044515 Capscrew ............................................................................................................ 6
18 279752 Grommet ............................................................................................................. 2
19 222454 Fitting .................................................................................................................. 2
20 1627991 Switch ................................................................................................................. 2
21 1558581 Pressure Switch (Wet Brake) .............................................................................. 1
22 b 1301299 Pressure Switch (Low Pressure) ........................................................................ 1
22 d 1688092 Pressure Switch (Low Pressure) ........................................................................ 1
23 12856 Fitting .................................................................................................................. 1
24 b 1484562 Pressure Switch (Dry Brake) .............................................................................. 1
24 d 1688091 Pressure Switch (Dry Brake) .............................................................................. 1
25 1332206 Pressure Switch (Wet Brake) .............................................................................. 1
26 296408 Lockwasher ......................................................................................................... 3
27 320159 Washer ............................................................................................................... 7
28 129563 Strap Clamp ........................................................................................................ 48
29 1347854 Grommet ............................................................................................................. 1
30 137852 Strap Clamp ........................................................................................................ 3
31 c 1665237 Battery Cable ...................................................................................................... 1
31 e 2109603 Battery Cable ...................................................................................................... 1
32 1399332 Start Battery Wet ................................................................................................ 2
33 1658942 Link (Battery Hold Down) .................................................................................... 3
34 302399 Nut ...................................................................................................................... 3
35 1648640 Battery Hold Down .............................................................................................. 1
36 c 1665052 Battery Cable ...................................................................................................... 1
36 e 2109604 Battery Cable ...................................................................................................... 1
37 c 1667221 Battery Cable ...................................................................................................... 1
37 e 2109606 Battery Cable ...................................................................................................... 1
38 302401 Locknut ............................................................................................................... 4
39 1345023 Strap ................................................................................................................... 2
40 2080826 Bracket ................................................................................................................ 1
41 1347314 Clamp ................................................................................................................. 1
42 370009 Boot .................................................................................................................... 1
43 136985 Capscrew ............................................................................................................ 1
44 c 1541841 Battery Cable ...................................................................................................... 1
44 e 2109607 Battery Cable ...................................................................................................... 1

©2008 HYSTER COMPANY See Service Manual 4-9


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

ELECTRICAL SYSTEM
LPG ENGINE

ITEM PART NO. DESCRIPTION QTY


45 292527 Capscrew ............................................................................................................ 1
46 1660992 Switch ................................................................................................................. 1
47 1350911 Strap ................................................................................................................... 1
48 1652018 Pressure Sender (Oil) ......................................................................................... 1
49 1475493 Fitting (Adapter) .................................................................................................. 1
50 1470791 Seal ..................................................................................................................... 1
51 2094176 Wire Harness (Chassis) (FFigure 4-19, FFigure 4-20)..................................... 1
52 2098413 Wire Harness (Hydraulic Oil Temperature) (FFigure 4-49)............................... 1
53 1661514 Fitting (Special) ................................................................................................... 1
54 320157 Washer ............................................................................................................... 3
a 391484 Clamp (Insulated) ............................................................................................... 1
a 132860 Capscrew ............................................................................................................ 1

FOOTNOTES:
a Not Illustrated d PENDING PER ECN 68424 →
b → PENDING PER ECN 68424 e PENDING PER ECN 68533-61 →
c → PENDING PER ECN 68533-61

4-10 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

LIGHT SWITCHES (FIGURE 4-3)

ITEM PART NO. DESCRIPTION QTY


1 2082217 Wire Harness (Lights) ......................................................................................... 1
2 2052773 Switch (Mast And Attachment Lights) ................................................................. 1
2 1487428 Switch (Blank) ..................................................................................................... 1
3 2052774 Switch (Master Light Switch) .............................................................................. 1
3 1487428 Switch (Blank) ..................................................................................................... 1
4 2052775 Switch (Cab Mounted Drive Lights) .................................................................... 1
4 1487428 Switch (Blank) ..................................................................................................... 1
5 2052776 Switch (Work Lamp) ........................................................................................... 1
5 1487428 Switch (Blank) ..................................................................................................... 1
6 2043879 Wire Harness (Strobe Light Adaptor) .................................................................. 1
6 1487428 Switch (Blank) ..................................................................................................... 1
7 2043351 Switch (Hazard Light) ......................................................................................... 1
7 1487428 Switch (Blank) ..................................................................................................... 1
8 1487428 Switch (Blank) ..................................................................................................... 1

©2008 HYSTER COMPANY See Service Manual 4-11


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

DC-DC CONVERTER AND ATTACHING PARTS (FIGURE 4-4)

4-12 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

DC-DC CONVERTER AND ATTACHING PARTS


ITEM PART NO. DESCRIPTION QTY
1 2088901 Wire Harness (Side Console) (FFigure 4-21, FFigure 4-22, FFigure 4-23,
FFigure 4-5)........................................................................................................ 1
2 1566765 Bracket ................................................................................................................ 1
3 1558027 Label ................................................................................................................... 1
4 1566764 Socket (12 Volt) .................................................................................................. 1
5 2055678 DC-DC Converter ............................................................................................... 1
6 1571789 Screw .................................................................................................................. 4

©2008 HYSTER COMPANY See Service Manual 4-13


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

RELAYS AND FUSES (FIGURE 4-5)

4-14 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

RELAYS AND FUSES


ITEM PART NO. DESCRIPTION QTY
2088901 Wire Harness (Side Console) ............................................................................. 1
1 ..... Air Conditioner Fan 1 Relay ........................................................................... 1
1 1484683 Relay (Base) .............................................................................................. 1
1 1389479 Terminal ..................................................................................................... 2
1 1570602 Terminal (Socket) ....................................................................................... 2
2 ..... Directional Indicator Flasher Relay ................................................................ 1
2 1484684 Single Mini Relay Base .............................................................................. 1
2 1489957 Connector (1-Way) ..................................................................................... 3
3 1484683 Relay (Base) ................................................................................................... 1
4 ..... Ignition Relay and Seat Switch Relay ............................................................ 1
4 1484683 Relay (Base) .............................................................................................. 1
4 1490249 Connector (1-Way) (Ignition) ...................................................................... 2
4 1570602 Terminal (Socket) (Ignition) ........................................................................ 2
4 1570602 Terminal (Socket) (Seat Switch) ................................................................ 4
5 ..... Override Relay And Pressure Signal Relay ................................................... 1
5 1484683 Relay (Base) .............................................................................................. 1
5 1489957 Connector (1-Way) (Override) .................................................................... 2
5 1570602 Terminal (Socket) (Override) ...................................................................... 2
5 1489957 Connector (1-Way) (Pressure Signal) ........................................................ 2
5 1570602 Terminal (Socket) (Pressure Signal) .......................................................... 2
6 ..... Lights Relay And Flood Lights Relay ............................................................. 1
6 1484683 Relay (Base) .............................................................................................. 1
6 1490249 Connector (1-Way) (Lights) ........................................................................ 2
6 1570602 Terminal (Socket) (Lights) .......................................................................... 2
6 1490249 Connector (1-Way) (Flood Lights) .............................................................. 2
6 1570602 Terminal (Socket) (Flood Lights) ................................................................ 2
7 ..... Neutral Relay And Start Inhibit Relay ............................................................. 1
7 1484683 Relay (Base) .............................................................................................. 1
7 1489957 Connector (1-Way) (Neutral) ...................................................................... 2
7 1570602 Terminal (Socket) (Neutral) ........................................................................ 2
7 1489957 Connector (1-Way) (Start Inhibit) ............................................................... 2
7 1570602 Terminal (Socket) (Start Inhibit) ................................................................. 2
8 ..... Lower Interrupt Relay And Reverse Light And Alarm Relay .......................... 1
8 1484683 Relay (Base) .............................................................................................. 1
8 1489957 Connector (1-Way) (Lower Interrupt) ......................................................... 1
8 1570602 Terminal (Socket) (Lower Interrupt) ........................................................... 3
8 1489957 Connector (1-Way) (Reverse Light And Alarm Relay) ............................... 2
8 1570602 Terminal (Socket) (Reverse Light And Alarm Relay) ................................. 2
9 ..... 12V Relay And Horn Relay ............................................................................ 1
9 1484683 Relay (Base) .............................................................................................. 1
9 1489957 Connector (1-Way) (12V) ........................................................................... 4
9 1389479 Terminal (Horn) .......................................................................................... 1
9 1489957 Connector (1-Way) (Horn) .......................................................................... 1
9 1570602 Terminal (Socket) (Horn) ............................................................................ 2
10 ..... Air Conditioner Fan 2 Relay And Air Conditioner Fan 3 Relay ....................... 1
10 1484683 Relay (Base) .............................................................................................. 1
10 1389479 Terminal (Air Conditioner Fan 2) ................................................................ 2
10 1570602 Terminal (Socket) (Air Conditioner Fan 2) ................................................. 2
10 1389479 Terminal (Air Conditioner Fan 3) ................................................................ 2
10 1570602 Terminal (Socket) (Air Conditioner Fan 3) ................................................. 2
11 1484715 Clip ................................................................................................................. 2

©2008 HYSTER COMPANY See Service Manual 4-15


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

RELAYS AND FUSES


ITEM PART NO. DESCRIPTION QTY
12 1484714 Clip ................................................................................................................. 2
13 1582155 Relay (12 Volt) ................................................................................................ 1
14 1489960 Relay (24 Volt) ................................................................................................ 13
15 ..... Fusebox 1, Hydraulics And Transmission ...................................................... 1
15 1484681 Fuse Box (10-Way) .................................................................................... 1
15 1389477 Lock ............................................................................................................ 1
15 1490250 Terminal (2-Way) ....................................................................................... 2
15 1489957 Connector (1-Way) ..................................................................................... 6
15 1389479 Terminal ..................................................................................................... 6
15 1496884 Terminal (3-Way) ....................................................................................... 1
16 ..... Fusebox 2, Lights And Heater, Air Conditioner And Ventilation Fan .............. 1
16 1484681 Fuse Box (10-Way) .................................................................................... 1
16 1389477 Lock ............................................................................................................ 1
16 1490250 Terminal (2-Way) ....................................................................................... 3
16 1655132 Bridge (2-Way) ........................................................................................... 1
16 1489957 Connector (1-Way) ..................................................................................... 8
16 1389479 Terminal ..................................................................................................... 4
17 ..... Fusebox 3, Engine Control And Display ......................................................... 1
17 1484681 Fuse Box (10-Way) .................................................................................... 1
17 1389477 Lock ............................................................................................................ 1
17 1489957 Connector (1-Way) ..................................................................................... 9
17 1496884 Terminal (3-Way) ....................................................................................... 2
17 1389479 Terminal ..................................................................................................... 2
17 1490249 Connector (1-Way) ..................................................................................... 1
18 ..... Fusebox 4, 12V .............................................................................................. 1
18 1484681 Fuse Box (10-Way) .................................................................................... 1
18 1389477 Lock ............................................................................................................ 1
18 1490250 Terminal (2-Way) ....................................................................................... 2
18 1389479 Terminal ..................................................................................................... 6
18 1490249 Connector (1-Way) ..................................................................................... 4
18 1489957 Connector (1-Way) ..................................................................................... 7
19 1310630 Fuse (15 Amp) (Hydraulic Controls) ............................................................... 1
20 370647 Fuse (10 Amp) (Transmission) ....................................................................... 1
21 1310630 Fuse (15 Amp) (Attachment Controls) ............................................................ 1
22 1300057 Fuse (7.5 Amp) (Transmission B+) ................................................................ 1
23 370647 Fuse (10 Amp) (Park Brake) .......................................................................... 1
24 1300057 Fuse (7.5 Amp) (Transmission B+) ................................................................ 1
25 370647 Fuse (10 Amp) (Front Screen Wash Wipe) .................................................... 1
26 370647 Fuse (10 Amp) (Roof Screen Wash Wipe) ..................................................... 1
27 370647 Fuse (10 Amp) (Rear Screen Wash Wipe) ..................................................... 1
28 370647 Fuse (10 Amp) (Front Inner Flood Lights) ...................................................... 1
29 370647 Fuse (10 Amp) (Front Outer Flood Lights) ..................................................... 1
30 370647 Fuse (10 Amp) (Rear Drive Lights) ................................................................ 1
31 370647 Fuse (10 Amp) (Beacon And Strobe Lights) .................................................. 1
32 370647 Fuse (10 Amp) (Stop Lights) .......................................................................... 1
33 370647 Fuse (10 Amp) (Mast Lights) .......................................................................... 1
34 370647 Fuse (10 Amp) (Direction Indicators) ............................................................. 1
35 370647 Fuse (10 Amp) (Hazard Lights) ...................................................................... 1
36 370647 Fuse (10 Amp) (Side Lights And Tail Lights) .................................................. 1
37 370647 Fuse (10 Amp) (Front Drive Lights) ................................................................ 1
38 370646 Fuse (5 Amp) (Engine Start) .......................................................................... 1

4-16 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

RELAYS AND FUSES


ITEM PART NO. DESCRIPTION QTY
39 370647 Fuse (10 Amp) (Instrumentation) ................................................................... 1
40 370648 Fuse (20 Amp) (Cab Tilt Power Assist) .......................................................... 1
41 370647 Fuse (10 Amp) (Horn) .................................................................................... 1
42 370646 Fuse (5 Amp) (Interior Lighting) ..................................................................... 1
43 1310630 Fuse (15 Amp) (Seat Suspension Compressor) ............................................ 1
44 370648 Fuse (20 Amp) (Heater And Air Conditioner And Ventilation Fan) ................. 1
45 370647 Fuse (10 Amp) (Oil Cooler And Air Dryer) ...................................................... 1
46 370646 Fuse (5 Amp) (Reverse Lights And Alarm) .................................................... 1
47 370647 Fuse (10 Amp) (Console Accessory Socket) ................................................. 1
48 1337828 Fuse (3 Amp) (Radio And CB And Intercom) ................................................. 1
49 370647 Fuse (10 Amp) (Converter For Accessories) .................................................. 1
50 1310630 Fuse (15 Amp) (12V Relay And Air Conditioner Fan 1) ................................. 1
51 1310630 Fuse (15 Amp) (Engine Supply) ..................................................................... 1
52 1310630 Fuse (15 Amp) (Engine Supply) ..................................................................... 1
53 370646 Fuse (5 Amp) (LPG Relay) ............................................................................. 1
54 1378661 Fuse (1 Amp) (Diagnostics Supply) ................................................................ 1
55 370647 Fuse (10 Amp) (Air Conditioner Fan 2) .......................................................... 1
56 370647 Fuse (10 Amp) (Air Conditioner Fan 3) .......................................................... 1

©2008 HYSTER COMPANY See Service Manual 4-17


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

CONTROL PANEL (FIGURE 4-6)


HEATER

4-18 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

CONTROL PANEL
HEATER

ITEM PART NO. DESCRIPTION QTY


1558033 Control Panel (Heater) ........................................................................................ 1
1 ..... Plate (Mounting) ............................................................................................. 1
2 ..... Decal .............................................................................................................. 1
3 1566205 Switch (Fan Speed) ........................................................................................ 2
4 1566206 Nut .................................................................................................................. 1
5 1566216 Plug ................................................................................................................ 1
6 1566210 Knob ............................................................................................................... 3

©2008 HYSTER COMPANY See Service Manual 4-19


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

CONTROL PANEL (FIGURE 4-7)


AIR CONDITIONER

4-20 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

CONTROL PANEL
AIR CONDITIONER

ITEM PART NO. DESCRIPTION QTY


1615364 Control Panel (Heater and Air Conditioner) ........................................................ 1
1 ..... Plate (Mounting) ............................................................................................. 1
2 ..... Decal .............................................................................................................. 1
3 1566205 Switch (Fan Speed) ........................................................................................ 1
4 1566206 Nut .................................................................................................................. 1
5 1615363 Potentiometer ................................................................................................. 1
6 1566208 Switch (Air Conditioner) .................................................................................. 1
7 1566209 Wire Harness .................................................................................................. 1
8 1566210 Knob (Fan Switch) .......................................................................................... 2
9 1566211 Knob (Potentiometer) ..................................................................................... 1
10 1566212 O-Ring ............................................................................................................ 1
11 1566213 Washer ........................................................................................................... 1

©2008 HYSTER COMPANY See Service Manual 4-21


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

JOYSTICK ASSEMBLY (FIGURE 4-8)


TWISTLOCKS

4-22 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

JOYSTICK ASSEMBLY
TWISTLOCKS

ITEM PART NO. DESCRIPTION QTY


1504059 Joystick ............................................................................................................... 1
1 1584827 Potentiometer ................................................................................................. 1
1 1584828 Switch (See Saw) ........................................................................................... 1
2 1584823 Grip (LH) ......................................................................................................... 1
3 1584846 Boot ................................................................................................................ 1
4 1584835 Gate ................................................................................................................ 1
5 1584829 Fan Drive (Upper) ........................................................................................... 1
6 1584834 Bevel Gear ..................................................................................................... 1
7 1584838 Bevel Gear ..................................................................................................... 2
8 1504917 Pin .............................................................................................................. 2
9 1584837 Potentiometer ................................................................................................. 2
10 1584840 Printed Circuit Board ...................................................................................... 1
11 1584836 Bearing (Detent) ............................................................................................. 2
12 1584839 Plate (Complete) ............................................................................................ 2
13 1584843 Housing .......................................................................................................... 1
14 1584844 Screw ............................................................................................................. 4
15 1584845 Gasket ............................................................................................................ 1
16 1584841 Gasket ............................................................................................................ 1
17 1584842 Gasket ............................................................................................................ 1
18 1584833 Screw ............................................................................................................. 4
19 1584830 Plunger ........................................................................................................... 4
20 1584831 Spring ............................................................................................................. 4
21 1584832 Spring ............................................................................................................. 4
22 1584822 Grip (RH) ........................................................................................................ 1
23 1584824 Twistlock ......................................................................................................... 1
24 1584825 Spring ............................................................................................................. 1
25 1584826 Microswitch ..................................................................................................... 1

©2008 HYSTER COMPANY See Service Manual 4-23


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

JOYSTICK ASSEMBLY (FIGURE 4-9)


SUSPENSION HOOKS

4-24 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

JOYSTICK ASSEMBLY
SUSPENSION HOOKS

ITEM PART NO. DESCRIPTION QTY


1504059 Joystick ............................................................................................................... 1
1 1584827 Potentiometer ................................................................................................. 1
1 1584828 Switch (See Saw) ........................................................................................... 1
2 1584848 Grip (LH) ......................................................................................................... 1
3 1584846 Boot ................................................................................................................ 1
4 1584835 Gate ................................................................................................................ 1
5 1584829 Fan Drive (Upper) ........................................................................................... 1
6 1584834 Bevel Gear ..................................................................................................... 1
7 1584838 Bevel Gear ..................................................................................................... 2
8 1504917 Pin .............................................................................................................. 2
9 1584837 Potentiometer ................................................................................................. 2
10 1584867 Printed Circuit Board ...................................................................................... 1
11 1584836 Bearing (Detent) ............................................................................................. 2
12 1584839 Plate (Complete) ............................................................................................ 2
13 1584843 Housing .......................................................................................................... 1
14 1584844 Screw ............................................................................................................. 4
15 1584845 Gasket ............................................................................................................ 1
16 1584841 Gasket ............................................................................................................ 1
17 1584842 Gasket ............................................................................................................ 1
18 1584833 Screw ............................................................................................................. 4
19 1584830 Plunger ........................................................................................................... 4
20 1584831 Spring ............................................................................................................. 4
21 1584832 Spring ............................................................................................................. 4
22 1584847 Grip (RH) ........................................................................................................ 1
23 1584824 Twistlock ......................................................................................................... 1
24 1584825 Spring ............................................................................................................. 1
25 1584826 Microswitch ..................................................................................................... 1
26 1584852 Push Button (Red) .......................................................................................... 2
27 1584853 Spring ............................................................................................................. 2
28 1584854 Contact ........................................................................................................... 1

©2008 HYSTER COMPANY See Service Manual 4-25


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

ENGINE CONTROL SYSTEM (FIGURE 4-10)


CUMMINS DIESEL

4-26 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

ENGINE CONTROL SYSTEM


CUMMINS DIESEL

ITEM PART NO. DESCRIPTION QTY


a 2085495 Engine Assy-Diesel (2500 RPM, Dry Brakes) .................................................... 1
b 2107119 Engine Assy (2500 RPM, Dry Brakes) ................................................................ 1
a 2085491 Engine Assy-Diesel (2500 RPM, Wet Brakes) .................................................... 1
b 2107117 Engine Assy (2500 RPM, Wet Brakes) ............................................................... 1
1 1659572 Sensor (Boost Pressure) ................................................................................ 1
2 1517118 Sensor (Air Intake) ......................................................................................... 1
3 1619371 Sensor (Camshaft Position) ........................................................................... 1
4 1552288 O-Ring ............................................................................................................ 1
5 1517120 Data Plate ....................................................................................................... 1
6 1543436 Sensor (Coolant) ............................................................................................ 1
7 1512004 Capscrew ....................................................................................................... 3
8 1543437 Capscrew ....................................................................................................... 1
9 1543438 Electronic Control Module .............................................................................. 1
10 1543439 Sensor (Air Intake) ......................................................................................... 1

FOOTNOTES:
a → 9/2008 b 9/2008 →

©2008 HYSTER COMPANY See Service Manual 4-27


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

ENGINE CONTROL SYSTEM (FIGURE 4-11)


CUMMINS LPG

4-28 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

ENGINE CONTROL SYSTEM


CUMMINS LPG

ITEM PART NO. DESCRIPTION QTY


2095553 Engine Assy-Lpg (Dry Brake) ............................................................................. 1
2095552 Engine Assy-Lpg (Wet Brake) ............................................................................ 1
1 ..... Control Module (Electronic) ............................................................................ 1
2 1662044 Sensor (Pressure) .......................................................................................... 1
3 1662045 Sensor (Pressure) .......................................................................................... 1
4 1614640 Sensor ............................................................................................................ 1
5 1614638 O-Ring ........................................................................................................ 1
6 1568719 Sensor (Camshaft Position) ........................................................................... 1
7 1511961 O-Ring ........................................................................................................ 1
8 1658984 Sensor (Charge Air Pressure) ........................................................................ 1
9 1614491 Sensor (Knock) ............................................................................................... 1
10 1543436 Sensor (Coolant) ............................................................................................ 1
11 1662042 Sensor (Temperature) .................................................................................... 1
11 1517116 O-Ring ........................................................................................................ 1
12 1512005 Capscrew ....................................................................................................... 2
13 1511969 Seal ................................................................................................................ 2
14 1517122 Spacer ............................................................................................................ 2
15 1513712 Nut .................................................................................................................. 1
16 1614632 Stud ................................................................................................................ 1
17 1614636 Sensor ............................................................................................................ 1
18 1517120 Data Plate ....................................................................................................... 1

©2008 HYSTER COMPANY See Service Manual 4-29


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

STARTER MOTOR (FIGURE 4-12)


CUMMINS DIESEL

ITEM PART NO. DESCRIPTION QTY


a 2085495 Engine Assy-Diesel (2500 RPM, Dry Brakes) .................................................... 1
b 2107119 Engine Assy (2500 RPM, Dry Brakes) ................................................................ 1
a 2085491 Engine Assy-Diesel (2500 RPM, Wet Brakes) .................................................... 1
b 2107117 Engine Assy (2500 RPM, Wet Brakes) ............................................................... 1
1 1552880 Starter ............................................................................................................. 1
2 1588828 Capscrew ....................................................................................................... 2

FOOTNOTES:
a → 9/2008 b 9/2008 →

4-30 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

STARTER MOTOR (FIGURE 4-13)


CUMMINS LPG

ITEM PART NO. DESCRIPTION QTY


2095553 Engine Assy-Lpg (Dry Brake) ............................................................................. 1
2095552 Engine Assy-Lpg (Wet Brake) ............................................................................ 1
1 1552880 Starter ............................................................................................................. 1
2 1588828 Capscrew ....................................................................................................... 2

©2008 HYSTER COMPANY See Service Manual 4-31


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

ALTERNATOR AND MOUNTING (FIGURE 4-14)


CUMMINS DIESEL

4-32 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

ALTERNATOR AND MOUNTING


CUMMINS DIESEL

ITEM PART NO. DESCRIPTION QTY


a 2085495 Engine Assy-Diesel (2500 RPM, Dry Brakes) .................................................... 1
b 2107119 Engine Assy (2500 RPM, Dry Brakes) ................................................................ 1
a 2085491 Engine Assy-Diesel (2500 RPM, Wet Brakes) .................................................... 1
b 2107117 Engine Assy (2500 RPM, Wet Brakes) ............................................................... 1
1 1649349 Alternator ........................................................................................................ 1
1 1693006 Alternator (Alternate Part) .............................................................................. 1
2 1512003 Capscrew ....................................................................................................... 1
3 1512005 Capscrew ....................................................................................................... 3
4 1511978 Nut .................................................................................................................. 1
5 1512503 Capscrew ....................................................................................................... 1
6 1543352 Brace .............................................................................................................. 1
7 1512006 Capscrew ....................................................................................................... 1
8 1543351 Support ........................................................................................................... 1
9 1521827 Pulley .............................................................................................................. 1

FOOTNOTES:
a → 9/2008 b 9/2008 →

©2008 HYSTER COMPANY See Service Manual 4-33


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

ALTERNATOR AND MOUNTING (FIGURE 4-15)


CUMMINS LPG

ITEM PART NO. DESCRIPTION QTY


2095553 Engine Assy-Lpg (Dry Brake) ............................................................................. 1
2095552 Engine Assy-Lpg (Wet Brake) ............................................................................ 1
1 1512003 Capscrew ....................................................................................................... 1
2 1512004 Capscrew ....................................................................................................... 1
3 1512005 Capscrew ....................................................................................................... 3
4 1512006 Capscrew ....................................................................................................... 1
5 1661040 Nut .................................................................................................................. 1
6 1662039 Support ........................................................................................................... 1
6 1662040 Roll Pin ....................................................................................................... 2
7 1512008 Brace .............................................................................................................. 1
8 1662041 Pulley .............................................................................................................. 1

4-34 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

ITEM PART NO. DESCRIPTION QTY


9 1649349 Alternator ........................................................................................................ 1
9 1693006 Alternator (Alternate Part) .............................................................................. 1

©2008 HYSTER COMPANY See Service Manual 4-35


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

ENGINE IGNITION SYSTEM (FIGURE 4-16)


CUMMINS LPG

4-36 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

ENGINE IGNITION SYSTEM


CUMMINS LPG

ITEM PART NO. DESCRIPTION QTY


2095553 Engine Assy-Lpg (Dry Brake) ............................................................................. 1
2095552 Engine Assy-Lpg (Wet Brake) ............................................................................ 1
1 1614598 Wire Harness .................................................................................................. 1
2 1511969 Seal ................................................................................................................ 1
3 1614592 Bracket ........................................................................................................... 1
4 1614599 Bracket ........................................................................................................... 1
5 1565007 Capscrew ....................................................................................................... 4
6 1614616 Control Module (Ignition) ................................................................................ 1
7 1614516 Capscrew ....................................................................................................... 1
8 1614545 Capscrew ....................................................................................................... 1
9 1512033 Capscrew ....................................................................................................... 2
10 1514535 Screw ............................................................................................................. 1
11 1614584 Ignition Coil ..................................................................................................... 2
12 ..... Spark Plug ...................................................................................................... 1
13 1614605 Ignition Cable ................................................................................................. 6
14 1513791 Screw ............................................................................................................. 8
1614641 Spark Plug ...................................................................................................... 6

©2008 HYSTER COMPANY See Service Manual 4-37


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

WIRE HARNESS (FIGURE 4-17)


CHASSIS, DIESEL — SHEET 1 0F 2

4-38 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

WIRE HARNESS
CHASSIS, DIESEL – SHEET 1 0F 2

ITEM PART NO. DESCRIPTION QTY


a 2088714 Wire Harness (Chassis) ...................................................................................... 1
b 2103934 Wire Harness ...................................................................................................... 1
c 2108928 Wire Harness ...................................................................................................... 1
1 ..... Connector Assembly (Front End) ................................................................... 1
1 1493428 Connector (12-Way) ................................................................................... 1
1 1500913 Connector ................................................................................................... 1
1 1330438 Terminal (Socket) ....................................................................................... 9
1 1330439 Plug ............................................................................................................ 1
1 1363886 Terminal (Socket) ....................................................................................... 2
2 ..... Insert (Front End) ........................................................................................... 1
2 1352603 Connector ................................................................................................... 1
2 1500925 Connector ................................................................................................... 1
2 1330439 Plug ............................................................................................................ 12
3 ..... Connector Assembly (RH Hub Temperature) ................................................ 1
3 1490242 Connector ................................................................................................... 1
3 1490243 Connector ................................................................................................... 1
3 1330438 Terminal (Socket) ....................................................................................... 2
4 ..... Insert (RH Hub Temperature) ......................................................................... 1
4 1502920 Connector ................................................................................................... 1
4 1330439 Plug ............................................................................................................ 2
5 1569972 Label (Brake) .................................................................................................. 1
6 ..... Connector Assembly (Park Brake Solenoid) .................................................. 1
6 1493449 Connector Body ......................................................................................... 1
6 1484394 End Cap ..................................................................................................... 2
7 ..... Connector Assembly (Battery Box) ................................................................ 1
7 1493459 Ring ............................................................................................................ 1
7 1493455 Ring ............................................................................................................ 1
8 ..... Connector Assembly (Cab Signals) ............................................................... 1
8 1493431 Housing (Socket) ........................................................................................ 1
8 1493432 Retainer (Socket) ....................................................................................... 1
8 1463141 Terminal (Socket) ....................................................................................... 48
8 1363886 Terminal (Socket) ....................................................................................... 9
8 1330438 Terminal (Socket) ....................................................................................... 3
9 ..... Connector Assembly (Cab Supplies) ............................................................. 1
9 1484650 Connector (Socket) .................................................................................... 1
9 1518112 Terminal (Socket) ....................................................................................... 2
9 1363886 Terminal (Socket) ....................................................................................... 3
9 1330438 Terminal (Socket) ....................................................................................... 26
10 ..... Connector Assembly (Accelerator Pedal) ...................................................... 1
10 1484397 Connector (3-Way) ..................................................................................... 1
10 1463194 Connector ................................................................................................... 1
10 1330438 Terminal (Socket) ....................................................................................... 3
11 ..... Connector Assembly (Drum Speed) ............................................................... 1
11 1508206 Connector (2 Way) ..................................................................................... 1
11 2787349 Terminal ..................................................................................................... 2
11 2060555 Wire Seal .................................................................................................... 2
12 ..... Connector Assembly (Valve) .......................................................................... 1
12 1598469 Connector (16-Way) ................................................................................... 1
12 1607771 Boot ............................................................................................................ 1
12 1598470 Terminal (Pin) ............................................................................................. 16

©2008 HYSTER COMPANY See Service Manual 4-39


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

WIRE HARNESS
CHASSIS, DIESEL – SHEET 1 0F 2

ITEM PART NO. DESCRIPTION QTY


13 ..... Connector Assembly (Engine Speed) ............................................................ 1
13 2787344 Connector (3 Way) ..................................................................................... 1
13 2787349 Terminal ..................................................................................................... 3
13 2060555 Wire Seal .................................................................................................... 3
14 ..... Connector Assembly (Output Sensor) ............................................................ 1
14 1508206 Connector (2 Way) ..................................................................................... 1
14 2787349 Terminal ..................................................................................................... 2
14 2060555 Wire Seal .................................................................................................... 2
15 ..... Connector Assembly (Cab Power Tilt) ........................................................... 1
15 1490242 Connector ................................................................................................... 1
15 1490243 Connector ................................................................................................... 1
15 1363886 Terminal (Socket) ....................................................................................... 2
16 ..... Insert (Cab Power Tilt) ................................................................................... 1
16 1502920 Connector ................................................................................................... 1
16 1330439 Plug ............................................................................................................ 2
17 1605545 Label (Cab Tilt) ............................................................................................... 1
18 ..... Connector Assembly (Fuel Sender) ............................................................... 1
18 1484598 Terminal ..................................................................................................... 1
18 1484651 Cover .......................................................................................................... 1
19 ..... Connector Assembly (Low) ............................................................................ 1
19 1493447 Connector ................................................................................................... 1
19 1493436 Terminal (Socket) ....................................................................................... 2
19 1479109 Seal ............................................................................................................ 2
20 ..... Connector Assembly (Auxiliary) ..................................................................... 1
20 1493446 Connector ................................................................................................... 1
20 1493436 Terminal (Socket) ....................................................................................... 2
20 1479109 Seal ............................................................................................................ 2
21 ..... Connector Assembly (Tilt) .............................................................................. 1
21 1493435 Connector (2-Way) ..................................................................................... 1
21 1493436 Terminal (Socket) ....................................................................................... 2
21 1479109 Seal ............................................................................................................ 2
22 ..... Connector Assembly (Front Lights) ................................................................ 1
22 1493430 Connector ................................................................................................... 1
22 1529052 Connector ................................................................................................... 1
22 1363886 Terminal (Socket) ....................................................................................... 2
22 1330438 Terminal (Socket) ....................................................................................... 4
23 ..... Insert (Front Lights) ........................................................................................ 1
23 1500914 Housing ...................................................................................................... 1
23 1330439 Plug ............................................................................................................ 6
24 ..... Connector Assembly (LH Hub Temperature) ................................................. 1
24 1490242 Connector ................................................................................................... 1
24 1490243 Connector ................................................................................................... 1
24 1330438 Terminal (Socket) ....................................................................................... 2
25 ..... Insert (LH Hub Temperature) ......................................................................... 1
25 1502920 Connector ................................................................................................... 1
25 1330439 Plug ............................................................................................................ 2
26 1569972 Label (Brake) .................................................................................................. 1
27 ..... Connector Assembly (Tilt) .............................................................................. 1
27 1493435 Connector (2-Way) ..................................................................................... 1
27 1493436 Terminal (Socket) ....................................................................................... 2

4-40 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

WIRE HARNESS
CHASSIS, DIESEL – SHEET 1 0F 2

ITEM PART NO. DESCRIPTION QTY


27 1479109 Seal ............................................................................................................ 2
28 ..... Connector Assembly (Auxiliary) ..................................................................... 1
28 1493446 Connector ................................................................................................... 1
28 1493436 Terminal (Socket) ....................................................................................... 2
28 1479109 Seal ............................................................................................................ 2
29 ..... Connector Assembly (Lift) .............................................................................. 1
29 1493447 Connector ................................................................................................... 1
29 1493436 Terminal (Socket) ....................................................................................... 2
29 1479109 Seal ............................................................................................................ 2

FOOTNOTES:
a → 3/2008 c PENDING PER ECN 68424 →
b 3/2008 ↔ PENDING PER ECN 68424

©2008 HYSTER COMPANY See Service Manual 4-41


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

WIRE HARNESS (FIGURE 4-18)


CHASSIS, DIESEL — SHEET 2 0F 2

4-42 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

WIRE HARNESS
CHASSIS, DIESEL – SHEET 2 0F 2

ITEM PART NO. DESCRIPTION QTY


a 2088714 Wire Harness (Chassis) ...................................................................................... 1
b 2103934 Wire Harness ...................................................................................................... 1
c 2108928 Wire Harness ...................................................................................................... 1
1 ..... Connector Assembly (Air Filter) ..................................................................... 1
1 1493435 Connector (2-Way) ..................................................................................... 1
1 1493436 Terminal (Socket) ....................................................................................... 2
1 1479109 Seal ............................................................................................................ 2
2 ..... Connector Assembly (Park Brake And Air Dryer Diode) ................................ 1
2 1610950 Housing (Sealed) (4-Way) .......................................................................... 1
2 1484656 Terminal (Socket) ....................................................................................... 4
2 1482659 Seal (Rubber) ............................................................................................. 4
3 ..... Insert (Park Brake And Air Dryer Diode) ........................................................ 1
3 1610953 Diode .......................................................................................................... 1
4 ..... Connector Assembly (Turbine Speed) ........................................................... 1
4 1508206 Connector (2 Way) ..................................................................................... 1
4 2787349 Terminal ..................................................................................................... 2
4 2060555 Wire Seal .................................................................................................... 2
5 ..... Connector Assembly (Converter Temperature Sensor) ................................. 1
5 1484598 Terminal ..................................................................................................... 1
5 1484651 Cover .......................................................................................................... 1
6 ..... Connector Assembly (24 Volt) ........................................................................ 1
6 1493455 Ring ............................................................................................................ 1
7 ..... Connector Assembly (Ground) ....................................................................... 1
7 1493455 Ring ............................................................................................................ 2
8 ..... Connector Assembly (Air Dryer) ..................................................................... 1
8 1490242 Connector ................................................................................................... 1
8 1490243 Connector ................................................................................................... 1
8 1330438 Terminal (Socket) ....................................................................................... 2
9 ..... Insert (Air Dryer) ............................................................................................. 1
9 1502920 Connector ................................................................................................... 1
9 1330439 Plug ............................................................................................................ 2
10 ..... Connector Assembly (Terminating Resistor) .................................................. 1
10 1484397 Connector (3-Way) ..................................................................................... 1
10 1610944 Lock ............................................................................................................ 1
10 1518112 Terminal (Socket) ....................................................................................... 2
10 1330439 Plug ............................................................................................................ 1
11 ..... Insert (Terminating Resistor) .......................................................................... 1
11 1607772 Connector (Termination) ............................................................................ 1
12 ..... Connector Assembly (Fuel Filter To Engine) ................................................. 1
12 1502920 Connector ................................................................................................... 1
12 1330414 Connector (Secondary Lock) ..................................................................... 1
12 1330437 Terminal (Pin) ............................................................................................. 2
13 ..... Connector Assembly (Engine Oil Pressure) ................................................... 1
13 1484598 Terminal ..................................................................................................... 2
13 1484651 Cover .......................................................................................................... 2
14 ..... Connector Assembly (Grid Heater) ................................................................ 1
14 1496883 Ring ............................................................................................................ 1
15 ..... Connector Assembly (Engine Power Supply) ................................................ 1
15 1654795 Housing ...................................................................................................... 1
15 1514603 Connector ................................................................................................... 1

©2008 HYSTER COMPANY See Service Manual 4-43


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

WIRE HARNESS
CHASSIS, DIESEL – SHEET 2 0F 2

ITEM PART NO. DESCRIPTION QTY


15 1493434 Terminal (Socket) ....................................................................................... 2
15 1484377 Plug ............................................................................................................ 2
16 ..... Connector Assembly (ECM) ........................................................................... 1
16 1632864 Housing ...................................................................................................... 1
16 1484377 Plug ............................................................................................................ 40
16 1507725 Terminal ..................................................................................................... 8
16 1518112 Terminal (Socket) ....................................................................................... 2
17 ..... Connector Assembly (Diagnostics) ................................................................ 1
17 1632866 Connector ................................................................................................... 1
17 1632867 Cap ............................................................................................................. 1
17 1502712 Terminal (Pin) ............................................................................................. 6
17 1363886 Terminal (Socket) ....................................................................................... 3
18 ..... Connector Assembly (Air Conditioner) ........................................................... 1
18 2787349 Terminal ..................................................................................................... 1
18 2060555 Wire Seal .................................................................................................... 1
18 1484395 Housing (Socket) ........................................................................................ 1
18 1484396 Terminal ..................................................................................................... 1
19 ..... Connector Assembly (RH Rear Lights) .......................................................... 1
19 1493430 Connector ................................................................................................... 1
19 1529052 Connector ................................................................................................... 1
19 1330438 Terminal (Socket) ....................................................................................... 5
19 1330439 Plug ............................................................................................................ 1
20 ..... Connector Assembly (Coolant Level) ............................................................. 1
20 1329152 Plug ............................................................................................................ 1
20 1484395 Housing (Socket) ........................................................................................ 2
20 1484396 Terminal ..................................................................................................... 2
21 ..... Connector Assembly (Reverse Alarm) ........................................................... 1
21 1502920 Connector ................................................................................................... 1
21 1330414 Connector (Secondary Lock) ..................................................................... 1
21 1330437 Terminal (Pin) ............................................................................................. 2
22 ..... Insert (Reverse Alarm) ................................................................................... 1
22 1490242 Connector ................................................................................................... 1
22 1490243 Connector ................................................................................................... 1
22 1330439 Plug ............................................................................................................ 2
23 ..... Connector Assembly (LH Rear Lights) ........................................................... 1
23 1493430 Connector ................................................................................................... 1
23 1529052 Connector ................................................................................................... 1
23 1330438 Terminal (Socket) ....................................................................................... 5
23 1330439 Plug ............................................................................................................ 1
24 ..... Connector Assembly (Ground) ....................................................................... 1
24 1496883 Ring ............................................................................................................ 1
25 ..... Connector Assembly (Alternator Signals) ...................................................... 1
25 1501919 Connector ................................................................................................... 1
25 1482663 Connector ................................................................................................... 1
25 1482668 Plug ............................................................................................................ 3
25 1330355 Terminal ..................................................................................................... 1
25 1330356 Seal ............................................................................................................ 1
26 ..... Connector Assembly (Alternator) ................................................................... 1
26 1607801 Terminal (Ring) .......................................................................................... 1
27 ..... Connector Assembly (Backup Diode) ............................................................ 1

4-44 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

WIRE HARNESS
CHASSIS, DIESEL – SHEET 2 0F 2

ITEM PART NO. DESCRIPTION QTY


27 1610950 Housing (Sealed) (4-Way) .......................................................................... 1
27 1484656 Terminal (Socket) ....................................................................................... 4
27 1482659 Seal (Rubber) ............................................................................................. 4
28 ..... Insert (Backup Diode) ..................................................................................... 1
28 1610953 Diode .......................................................................................................... 1
29 ..... Connector Assembly (24 Volt) ........................................................................ 1
29 1493455 Ring ............................................................................................................ 1
30 ..... Connector Assembly (Starter Solenoid) ......................................................... 1
30 1502921 Ring ............................................................................................................ 1
31 ..... Connector Assembly (Grid Heater Relay) ...................................................... 1
31 1493448 E-Ring ........................................................................................................ 2
31 1493459 Ring ............................................................................................................ 1
32 ..... Connector Assembly (Pre-Excitation Diode) .................................................. 1
32 1610950 Housing (Sealed) (4-Way) .......................................................................... 1
32 1484656 Terminal (Socket) ....................................................................................... 2
32 1482659 Seal (Rubber) ............................................................................................. 2
32 1610941 Seal (Dummy) ............................................................................................ 2
33 ..... Insert (Pre-Excitation Diode) .......................................................................... 1
33 1610953 Diode .......................................................................................................... 1
34 ..... Connector Assembly (Starter Relay) .............................................................. 1
34 1493459 Ring ............................................................................................................ 2
34 1502921 Ring ............................................................................................................ 1
34 1493448 E-Ring ........................................................................................................ 1
35 ..... Connector Assembly (Fuse) ........................................................................... 1
35 1607801 Terminal (Ring) .......................................................................................... 2
36 ..... Connector Assembly (Fuel Filter To Filter) ..................................................... 1
36 1490242 Connector ................................................................................................... 1
36 1490243 Connector ................................................................................................... 1
36 1330438 Terminal (Socket) ....................................................................................... 2

FOOTNOTES:
a → 3/2008 c PENDING PER ECN 68424 →
b 3/2008 ↔ PENDING PER ECN 68424

©2008 HYSTER COMPANY See Service Manual 4-45


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

WIRE HARNESS (FIGURE 4-19)


CHASSIS, LPG — SHEET 1 0F 2

4-46 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

WIRE HARNESS
CHASSIS, LPG – SHEET 1 0F 2

ITEM PART NO. DESCRIPTION QTY


2094176 Wire Harness (Chassis) ...................................................................................... 1
1 ..... Connector Assembly (Front End) ................................................................... 1
1 1493428 Connector (12-Way) ................................................................................... 1
1 1500913 Connector ................................................................................................... 1
1 1330438 Terminal (Socket) ....................................................................................... 9
1 1330439 Plug ............................................................................................................ 1
1 1363886 Terminal (Socket) ....................................................................................... 2
2 ..... Insert (Front End) ........................................................................................... 1
2 1352603 Connector ................................................................................................... 1
2 1500925 Connector ................................................................................................... 1
2 1330439 Plug ............................................................................................................ 12
3 ..... Connector Assembly (RH Hub Temperature) ................................................ 1
3 1490242 Connector ................................................................................................... 1
3 1490243 Connector ................................................................................................... 1
3 1330438 Terminal (Socket) ....................................................................................... 2
4 ..... Insert (RH Hub Temperature) ......................................................................... 1
4 1330439 Plug ............................................................................................................ 2
5 1607774 Label (Brake) .................................................................................................. 1
6 ..... Connector Assembly (Park Brake Solenoid) .................................................. 1
6 1634443 Housing ...................................................................................................... 1
6 1634444 Wire Seal .................................................................................................... 1
7 ..... Connector Assembly (Battery Box) ................................................................ 1
7 1493455 Ring ............................................................................................................ 1
8 ..... Connector Assembly (Cab Signals) ............................................................... 1
8 1493431 Housing (Socket) ........................................................................................ 1
8 1493432 Retainer (Socket) ....................................................................................... 1
8 1463141 Terminal (Socket) ....................................................................................... 47
8 1330438 Terminal (Socket) ....................................................................................... 3
8 1330439 Plug ............................................................................................................ 5
8 1363886 Terminal (Socket) ....................................................................................... 4
8 1484377 Plug ............................................................................................................ 1
9 ..... Connector Assembly (Cab Supplies) ............................................................. 1
9 1484650 Connector (Socket) .................................................................................... 1
9 1518112 Terminal (Socket) ....................................................................................... 2
9 1363886 Terminal (Socket) ....................................................................................... 1
9 1330438 Terminal (Socket) ....................................................................................... 28
10 ..... Connector Assembly (Accelerator Pedal) ...................................................... 1
10 1484397 Connector (3-Way) ..................................................................................... 1
10 1463194 Connector ................................................................................................... 1
10 1330438 Terminal (Socket) ....................................................................................... 3
11 ..... Connector Assembly (LPG Solenoid) ............................................................. 1
11 1490242 Connector ................................................................................................... 1
11 1490243 Connector ................................................................................................... 1
11 1330438 Terminal (Socket) ....................................................................................... 2
12 ..... Connector Assembly (Low Pressure Switch) ................................................. 1
12 1634450 Indicator ..................................................................................................... 2
13 ..... Connector Assembly (Resistor) ...................................................................... 1
13 1484397 Connector (3-Way) ..................................................................................... 1
13 1463194 Connector ................................................................................................... 1
13 1518112 Terminal (Socket) ....................................................................................... 2

©2008 HYSTER COMPANY See Service Manual 4-47


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

WIRE HARNESS
CHASSIS, LPG – SHEET 1 0F 2

ITEM PART NO. DESCRIPTION QTY


13 1330439 Plug ............................................................................................................ 1
14 ..... Insert (Resistor) .............................................................................................. 1
14 1607772 Connector (Termination) ............................................................................ 1
15 1605545 Label (Cab Tilt) ............................................................................................... 1
16 ..... Connector Assembly (Cab Power Tilt) ........................................................... 1
16 1490242 Connector ................................................................................................... 1
16 1490243 Connector ................................................................................................... 1
16 1363886 Terminal (Socket) ....................................................................................... 2
17 ..... Insert (Cab Power Tilt) ................................................................................... 1
17 1493465 Connector ................................................................................................... 1
17 1330439 Plug ............................................................................................................ 1
18 ..... Connector Assembly (Output Speed) ............................................................. 1
18 1508206 Connector (2 Way) ..................................................................................... 1
18 2787349 Terminal ..................................................................................................... 2
18 1516245 Seal ............................................................................................................ 2
19 ..... Connector Assembly (DC/DC Converter) ....................................................... 1
19 1634448 Ring ............................................................................................................ 1
19 1493459 Ring ............................................................................................................ 2
20 ..... Connector Assembly (Low) ............................................................................ 1
20 1493447 Connector ................................................................................................... 1
20 1493436 Terminal (Socket) ....................................................................................... 2
20 1623890 Seal ............................................................................................................ 2
21 ..... Connector Assembly (Hydraulic Cooler) ........................................................ 1
21 1490242 Connector ................................................................................................... 1
21 1490243 Connector ................................................................................................... 1
21 1330438 Terminal (Socket) ....................................................................................... 2
22 ..... Insert (Hydraulic Cooler) ................................................................................ 1
22 1493465 Connector ................................................................................................... 1
22 1330439 Plug ............................................................................................................ 2
23 1607775 Label (Heat Fan Switch) ................................................................................. 1
24 ..... Connector Assembly (Auxilliary) .................................................................... 1
24 1493446 Connector ................................................................................................... 1
24 1493436 Terminal (Socket) ....................................................................................... 2
24 1479109 Seal ............................................................................................................ 2
25 ..... Connector Assembly (Tilt) .............................................................................. 1
25 1493435 Connector (2-Way) ..................................................................................... 1
25 1493436 Terminal (Socket) ....................................................................................... 2
25 1479109 Seal ............................................................................................................ 2
26 ..... Connector Assembly (Front Lights) ................................................................ 1
26 1493430 Connector ................................................................................................... 1
26 1529052 Connector ................................................................................................... 1
26 1363886 Terminal (Socket) ....................................................................................... 2
26 1330438 Terminal (Socket) ....................................................................................... 4
27 ..... Insert (Front Lights) ........................................................................................ 1
27 1330439 Plug ............................................................................................................ 6
27 1500914 Housing ...................................................................................................... 1
28 ..... Connector Assembly (LH Hub Temperature) ................................................. 1
28 1330438 Terminal (Socket) ....................................................................................... 2
28 1490242 Connector ................................................................................................... 1
28 1490243 Connector ................................................................................................... 1

4-48 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

WIRE HARNESS
CHASSIS, LPG – SHEET 1 0F 2

ITEM PART NO. DESCRIPTION QTY


29 ..... Insert (LH Hub Temperature) ......................................................................... 1
29 1493465 Connector ................................................................................................... 1
29 1330439 Plug ............................................................................................................ 2
30 1607774 Label (Brake) .................................................................................................. 1
31 ..... Connector Assembly (Tilt) .............................................................................. 1
31 1493435 Connector (2-Way) ..................................................................................... 1
31 1493436 Terminal (Socket) ....................................................................................... 2
31 1623890 Seal ............................................................................................................ 2
32 ..... Connector Assembly (Auxilliary) .................................................................... 1
32 1493436 Terminal (Socket) ....................................................................................... 2
32 1493446 Connector ................................................................................................... 1
32 1623890 Seal ............................................................................................................ 2
33 ..... Connector Assembly (Lift) .............................................................................. 1
33 1493436 Terminal (Socket) ....................................................................................... 2
33 1493447 Connector ................................................................................................... 1
33 1623890 Seal ............................................................................................................ 2
33 1502922 Adapter ....................................................................................................... 1

©2008 HYSTER COMPANY See Service Manual 4-49


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

WIRE HARNESS (FIGURE 4-20)


CHASSIS, LPG — SHEET 2 0F 2

4-50 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

WIRE HARNESS
CHASSIS, LPG – SHEET 2 0F 2

ITEM PART NO. DESCRIPTION QTY


2094176 Wire Harness (Chassis) ...................................................................................... 1
1 ..... Connector Assembly (Engine) ........................................................................ 1
1 1611032 Socket (Socket) .......................................................................................... 1
1 1484377 Plug ............................................................................................................ 27
1 1507725 Terminal ..................................................................................................... 4
2 ..... Connector Assembly (Engine) ........................................................................ 1
2 1503634 Connector ................................................................................................... 1
2 1363886 Terminal (Socket) ....................................................................................... 16
2 1330439 Plug ............................................................................................................ 7
3 ..... Connector Assembly (CAN Connector) .......................................................... 1
3 1484397 Connector (3-Way) ..................................................................................... 1
3 1463194 Connector ................................................................................................... 1
3 1518112 Terminal (Socket) ....................................................................................... 2
3 1330439 Plug ............................................................................................................ 1
4 ..... Connector Assembly (Terminating Resistor) .................................................. 1
4 1484397 Connector (3-Way) ..................................................................................... 1
4 1610944 Lock ............................................................................................................ 1
4 1518112 Terminal (Socket) ....................................................................................... 2
4 1330439 Plug ............................................................................................................ 1
5 ..... Insert (Terminating Resistor) .......................................................................... 1
5 1607772 Connector (Termination) ............................................................................ 1
6 ..... Connector Assembly (Coolant Level) ............................................................. 1
6 1329152 Plug ............................................................................................................ 1
6 1484395 Housing (Socket) ........................................................................................ 2
6 1484396 Terminal ..................................................................................................... 2
7 ..... Connector Assembly (RH Rear Lights) .......................................................... 1
7 1493430 Connector ................................................................................................... 1
7 1529052 Connector ................................................................................................... 1
7 1330438 Terminal (Socket) ....................................................................................... 5
7 1330439 Plug ............................................................................................................ 1
8 ..... Connector Assembly (Engine Oil Pressure) ................................................... 1
8 1610948 Receptacle ................................................................................................. 2
8 1610947 Receptacle ................................................................................................. 2
9 ..... Connector Assembly (Air Dryer) ..................................................................... 1
9 1490242 Connector ................................................................................................... 1
9 1490243 Connector ................................................................................................... 1
9 1330438 Terminal (Socket) ....................................................................................... 2
10 ..... Insert (Air Dryer) ............................................................................................. 1
10 1493465 Connector ................................................................................................... 1
10 1330439 Plug ............................................................................................................ 2
11 ..... Connector Assembly (Pressure Switch) ......................................................... 1
11 1634450 Indicator ..................................................................................................... 2
12 ..... Connector Assembly (Park Brake And Air Dryer Diode) ................................ 1
12 1610950 Housing (Sealed) (4-Way) .......................................................................... 1
12 1484656 Terminal (Socket) ....................................................................................... 4
12 1482659 Seal (Rubber) ............................................................................................. 4
13 ..... Insert (Park Brake And Air Dryer Diode) ........................................................ 1
13 1610953 Diode .......................................................................................................... 1
14 ..... Connector Assembly (Ground) ....................................................................... 1
14 1493455 Ring ............................................................................................................ 2

©2008 HYSTER COMPANY See Service Manual 4-51


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

WIRE HARNESS
CHASSIS, LPG – SHEET 2 0F 2

ITEM PART NO. DESCRIPTION QTY


15 ..... Connector Assembly (24 Volt) ........................................................................ 1
15 1493455 Ring ............................................................................................................ 1
16 ..... Connector Assembly (Converter Temperature Sensor) ................................. 1
16 1484598 Terminal ..................................................................................................... 1
16 1484651 Cover .......................................................................................................... 1
17 ..... Connector Assembly (Turbine Speed) ........................................................... 1
17 1508206 Connector (2 Way) ..................................................................................... 1
17 2787349 Terminal ..................................................................................................... 2
17 1516245 Seal ............................................................................................................ 2
18 ..... Connector Assembly (Air Filter) ..................................................................... 1
18 1493435 Connector (2-Way) ..................................................................................... 1
18 1493436 Terminal (Socket) ....................................................................................... 2
18 1623890 Seal ............................................................................................................ 2
19 ..... Connector Assembly (Drum Speed) ............................................................... 1
19 1508206 Connector (2 Way) ..................................................................................... 1
19 2787349 Terminal ..................................................................................................... 2
19 2060555 Wire Seal .................................................................................................... 2
20 ..... Connector Assembly (Valve) .......................................................................... 1
20 1607771 Boot ............................................................................................................ 1
20 1598469 Connector (16-Way) ................................................................................... 1
20 1598470 Terminal (Pin) ............................................................................................. 16
21 ..... Connector Assembly (Engine Speed) ............................................................ 1
21 1506762 Housing (4-Way) ........................................................................................ 1
21 2787349 Terminal ..................................................................................................... 3
21 1516245 Seal ............................................................................................................ 3
22 ..... Connector Assembly (Fuse) ........................................................................... 1
22 1607801 Terminal (Ring) .......................................................................................... 2
23 ..... Connector Assembly (Starter Relay) .............................................................. 1
23 1493459 Ring ............................................................................................................ 2
23 1502921 Ring ............................................................................................................ 1
23 1493448 E-Ring ........................................................................................................ 1
23 1634443 Housing ...................................................................................................... 4
24 ..... Connector Assembly (Starter Solenoid) ......................................................... 1
24 1502921 Ring ............................................................................................................ 1
24 1634443 Housing ...................................................................................................... 1
25 ..... Connector Assembly (Alternator) ................................................................... 1
25 1607801 Terminal (Ring) .......................................................................................... 1
26 ..... Connector Assembly (Alternator Signals) ...................................................... 1
26 1501919 Connector ................................................................................................... 1
26 1482663 Connector ................................................................................................... 1
26 1482668 Plug ............................................................................................................ 3
26 1330355 Terminal ..................................................................................................... 1
26 1330356 Seal ............................................................................................................ 1
27 ..... Connector Assembly (Alternator Ground) ...................................................... 1
27 1496883 Ring ............................................................................................................ 1
27 1634443 Housing ...................................................................................................... 1
28 ..... Connector Assembly (Air Conditioner) ........................................................... 1
28 1330281 Terminal ..................................................................................................... 1
28 1323579 Seal ............................................................................................................ 1
28 1659115 Connector ................................................................................................... 1

4-52 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

WIRE HARNESS
CHASSIS, LPG – SHEET 2 0F 2

ITEM PART NO. DESCRIPTION QTY


28 1659116 Terminal ..................................................................................................... 1
29 ..... Connector Assembly (Backup Diode) ............................................................ 1
29 1610950 Housing (Sealed) (4-Way) .......................................................................... 1
29 1484656 Terminal (Socket) ....................................................................................... 4
29 1482659 Seal (Rubber) ............................................................................................. 4
30 ..... Insert (Backup Diode) ..................................................................................... 1
30 1610953 Diode .......................................................................................................... 1
31 ..... Connector Assembly (Reverse Alarm) ........................................................... 1
31 1493465 Connector ................................................................................................... 1
31 1330414 Connector (Secondary Lock) ..................................................................... 1
31 1330437 Terminal (Pin) ............................................................................................. 2
32 ..... Insert (Reverse Alarm) ................................................................................... 1
32 1490242 Connector ................................................................................................... 1
32 1490243 Connector ................................................................................................... 1
32 1330439 Plug ............................................................................................................ 2
33 ..... Connector Assembly (LH Rear Lights) ........................................................... 1
33 1493430 Connector ................................................................................................... 1
33 1529052 Connector ................................................................................................... 1
33 1330438 Terminal (Socket) ....................................................................................... 5
33 1330439 Plug ............................................................................................................ 1
34 ..... Connector Assembly (Fuse Box 3) ................................................................. 1
34 1573113 Fuse Box .................................................................................................... 1
34 1573114 Cover .......................................................................................................... 1
34 1573115 Terminal ..................................................................................................... 3
34 1607778 Terminal ..................................................................................................... 1
34 1484715 Clip ............................................................................................................. 1
35 ..... Connector Assembly (Fuse Box 2) ................................................................. 1
35 1573113 Fuse Box .................................................................................................... 1
35 1573114 Cover .......................................................................................................... 1
35 1573115 Terminal ..................................................................................................... 7
35 1484715 Clip ............................................................................................................. 1
36 ..... Connector Assembly (Fuse Box 1) ................................................................. 1
36 1573113 Fuse Box .................................................................................................... 1
36 1573114 Cover .......................................................................................................... 1
36 1573115 Terminal ..................................................................................................... 8
36 1484715 Clip ............................................................................................................. 1
37 ..... Connector Assembly (LPG Relay) ................................................................. 1
37 1607524 Socket ........................................................................................................ 1
37 1607527 Cover .......................................................................................................... 1
37 1484714 Clip ............................................................................................................. 1
37 1607525 Terminal ..................................................................................................... 2
37 1607529 Terminal ..................................................................................................... 2
37 1607532 Seal ............................................................................................................ 2
37 1655134 Seal ............................................................................................................ 2
37 1607528 Seal ............................................................................................................ 1

©2008 HYSTER COMPANY See Service Manual 4-53


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

WIRE HARNESS (FIGURE 4-21)


CAB SIDE CONSOLE — SHEET 1 0F 3

4-54 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

WIRE HARNESS
CAB SIDE CONSOLE – SHEET 1 0F 3

ITEM PART NO. DESCRIPTION QTY


a 2088901 Wire Harness (Side Console) ............................................................................. 1
b 2104835 Wire Harness ...................................................................................................... 1
1 ..... Connector Assembly (Transmission Controller J1) ........................................ 1
1 1602433 Connector ................................................................................................... 1
1 1323581 Plug ............................................................................................................ 5
1 1532571 Terminal ..................................................................................................... 13
2 ..... Connector Assembly (Transmission Controller J2) ........................................ 1
2 1607842 Connector (30 Way) ................................................................................... 1
2 1323581 Plug ............................................................................................................ 2
2 1532571 Terminal ..................................................................................................... 28
3 ..... Connector Assembly (Resistors) .................................................................... 1
3 1489655 Connector (4 Way) ..................................................................................... 1
3 1330416 Connector ................................................................................................... 1
3 1330437 Terminal (Pin) ............................................................................................. 4
3 1582154 Label (Gear) ................................................................................................... 1
3 2058006 Wire Harness (Resistors) ............................................................................... 1
3 1498502 Connector ................................................................................................... 2
3 1463194 Connector ................................................................................................... 2
3 1330438 Terminal (Socket) ....................................................................................... 4
3 1330439 Plug ............................................................................................................ 2
4 ..... Connector Assembly (Terminating Resistor) .................................................. 1
4 1484397 Connector (3-Way) ..................................................................................... 1
4 1610944 Lock ............................................................................................................ 1
4 1518112 Terminal (Socket) ....................................................................................... 2
4 1330439 Plug ............................................................................................................ 1
4 1607772 Connector (Termination) ................................................................................ 1
5 ..... Connector Assembly (Flyback Diode) ............................................................ 1
5 2047859 Connector Body ......................................................................................... 1
5 2054463 Female Terminal ........................................................................................ 3
5 1484717 Diode .............................................................................................................. 1
6 ..... Connector Assembly (Flyback Diode) ............................................................ 1
6 2047859 Connector Body ......................................................................................... 1
6 2054463 Female Terminal ........................................................................................ 3
6 1484717 Diode .............................................................................................................. 1
7 ..... Connector Assembly (Armrest Harness) ........................................................ 1
7 1484664 Housing ...................................................................................................... 1
7 1484685 Locknut ....................................................................................................... 1
7 1484686 Washer (Spring) ......................................................................................... 1
7 1330437 Terminal (Pin) ............................................................................................. 5
7 1463140 Terminal (Pin) ............................................................................................. 31
7 1484377 Plug ............................................................................................................ 11
8 1500927 Clip ................................................................................................................. 3
9 ..... Connector Assembly (Indicator Display) ........................................................ 1
9 1493428 Connector (12-Way) ................................................................................... 1
9 1500913 Connector ................................................................................................... 1
9 1330439 Plug ............................................................................................................ 2
9 1330438 Terminal (Socket) ....................................................................................... 10
9 2046463 Wire Harness .................................................................................................. 1
10 ..... Connector Assembly (Front Wiper Timer) ...................................................... 1
10 1484676 Housing (Socket) ........................................................................................ 1

©2008 HYSTER COMPANY See Service Manual 4-55


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

WIRE HARNESS
CAB SIDE CONSOLE – SHEET 1 0F 3

ITEM PART NO. DESCRIPTION QTY


10 1484556 Terminal ..................................................................................................... 6
11 ..... Connector Assembly (Start Switch) ................................................................ 1
11 370728 Connector Body ......................................................................................... 1
11 1484375 Terminal ..................................................................................................... 3
11 141462 Terminal ..................................................................................................... 1
12 ..... Connector Assembly (12V Accessory Socket) ............................................... 1
12 1465378 Connector Body ......................................................................................... 1
12 1484556 Terminal ..................................................................................................... 2
12 1570645 Label (12 Volt) ................................................................................................ 1
13 ..... Connector Assembly (Heater) ........................................................................ 1
13 1493430 Connector ................................................................................................... 1
13 1529052 Connector ................................................................................................... 1
13 1363885 Terminal (Pin) ............................................................................................. 2
13 1330438 Terminal (Socket) ....................................................................................... 3
14 ..... Connector Assembly (Map Light) ................................................................... 1
14 1465378 Connector Body ......................................................................................... 1
14 1484556 Terminal ..................................................................................................... 2
15 ..... Connector Assembly (Rear Wiper) ................................................................. 1
15 1489656 Connector (4-Way) ..................................................................................... 1
15 1489657 Connector ................................................................................................... 1
15 1330438 Terminal (Socket) ....................................................................................... 4
15 1570644 Label ............................................................................................................... 1
16 ..... Connector Assembly (Cabin Roof) ................................................................. 1
16 1484654 Connector (14-Way) ................................................................................... 1
16 1484655 Retainer (Socket) ....................................................................................... 1
16 1484708 Terminal (Socket) ....................................................................................... 4
16 1484595 Seal ............................................................................................................ 4
16 1484597 Seal ............................................................................................................ 9
16 1484656 Terminal (Socket) ....................................................................................... 9
16 1484611 Seal (Blanking) ........................................................................................... 1
17 ..... Connector Assembly (Air Conditioner Condensor) ........................................ 1
17 1502625 Connector ................................................................................................... 1
17 1502626 Connector ................................................................................................... 1
17 1363886 Terminal (Socket) ....................................................................................... 1
17 1330438 Terminal (Socket) ....................................................................................... 7
18 ..... Connector Assembly (Park Brake Diode) ....................................................... 1
18 1582102 Housing ...................................................................................................... 1
18 2054463 Female Terminal ........................................................................................ 2
18 1582103 Diode .............................................................................................................. 1

FOOTNOTES:
a → 2/2008 b 2/2008 →

4-56 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NOTES

©2008 HYSTER COMPANY See Service Manual 4-57


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

WIRE HARNESS (FIGURE 4-22)


CAB SIDE CONSOLE — SHEET 2 OF 3

4-58 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

WIRE HARNESS
CAB SIDE CONSOLE – SHEET 2 OF 3

ITEM PART NO. DESCRIPTION QTY


a 2088901 Wire Harness (Side Console) ............................................................................. 1
b 2104835 Wire Harness ...................................................................................................... 1
1 1570638 Label (Hazard Light) ....................................................................................... 1
2 1570639 Label (Beacon Switch) ................................................................................... 1
3 1497362 Label (Rear Worklight Switch) ........................................................................ 1
4 1497361 Label (Front Worklight Switch) ....................................................................... 1
5 1570641 Label (Roadlight Switch) ................................................................................ 1
6 1570643 Label (Mast And Attachment Worklight) ......................................................... 1
7 ..... Connector Assembly (Hazard Lights Switch) ................................................. 1
7 1484675 Switch ......................................................................................................... 1
7 233141 Terminal ..................................................................................................... 1
7 1484556 Terminal ..................................................................................................... 7
8 ..... Connector Assembly (Beacon And Strobe Lights Switch) ............................. 1
8 1484555 Switch (10-Way) ......................................................................................... 1
8 1484556 Terminal ..................................................................................................... 3
9 ..... Connector Assembly (Rear Drive Lights Switch) ........................................... 1
9 1484555 Switch (10-Way) ......................................................................................... 1
9 1484556 Terminal ..................................................................................................... 4
10 ..... Connector Assembly (Front Flood Lights Switch) .......................................... 1
10 1484555 Switch (10-Way) ......................................................................................... 1
10 233141 Terminal ..................................................................................................... 4
11 ..... Connector Assembly (Side Lights And Front Lights Switch) .......................... 1
11 1484555 Switch (10-Way) ......................................................................................... 1
11 1484556 Terminal ..................................................................................................... 4
12 ..... Connector Assembly (Mast Lights Switch) ..................................................... 1
12 1484555 Switch (10-Way) ......................................................................................... 1
12 1484556 Terminal ..................................................................................................... 2
12 233141 Terminal ..................................................................................................... 2
13 1500927 Clip ................................................................................................................. 3
14 ..... Connector Assembly (Converter) ................................................................... 1
14 1484397 Connector (3-Way) ..................................................................................... 1
14 1330426 Connector ................................................................................................... 1
14 1363885 Terminal (Pin) ............................................................................................. 1
14 1330438 Terminal (Socket) ....................................................................................... 2
14 1330439 Plug ................................................................................................................ 3
15 ..... Connector Assembly (Cab Signals) ............................................................... 1
15 1484363 Housing (Socket) ........................................................................................ 1
15 1484662 Key (Retainer Pin) ...................................................................................... 1
15 1463140 Terminal (Pin) ............................................................................................. 48
15 1363885 Terminal (Pin) ............................................................................................. 9
15 1330437 Terminal (Pin) ............................................................................................. 3
15 1500929 Flange ............................................................................................................ 1
16 ..... Connector Assembly (Cab Supplies) ............................................................. 1
16 1484666 Housing ...................................................................................................... 1
16 1484685 Locknut ....................................................................................................... 1
16 1484686 Washer (Spring) ......................................................................................... 1
16 1502712 Terminal (Pin) ............................................................................................. 2
16 1363885 Terminal (Pin) ............................................................................................. 3
16 1330437 Terminal (Pin) ............................................................................................. 26
16 1484686 Washer (Spring) ............................................................................................. 1

©2008 HYSTER COMPANY See Service Manual 4-59


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

WIRE HARNESS
CAB SIDE CONSOLE – SHEET 2 OF 3

ITEM PART NO. DESCRIPTION QTY


16 1484685 Locknut ........................................................................................................... 1
17 ..... Connector Assembly (ECH Attachment Signals) ........................................... 1
17 1500919 Connector ................................................................................................... 1
17 1484686 Washer (Spring) ......................................................................................... 1
17 1484685 Locknut ....................................................................................................... 1
17 1330439 Plug ............................................................................................................ 16
17 1330437 Terminal (Pin) ............................................................................................. 7
18 ..... Connector Assembly (Wash Pumps) ............................................................. 1
18 1489656 Connector (4-Way) ..................................................................................... 1
18 1489657 Connector ................................................................................................... 1
18 1330438 Terminal (Socket) ....................................................................................... 4
19 ..... Connector Assembly (Cab Underfloor) .......................................................... 1
19 1484650 Connector (Socket) .................................................................................... 1
19 1363885 Terminal (Pin) ............................................................................................. 1
19 1330438 Terminal (Socket) ....................................................................................... 25
19 1330439 Plug ............................................................................................................ 5
20 ..... Connector Assembly (Auxiliary 2 Signals) ..................................................... 1
20 1493428 Connector (12-Way) ................................................................................... 1
20 1500913 Connector ................................................................................................... 1
20 1330439 Plug ............................................................................................................ 7
20 1330438 Terminal (Socket) ....................................................................................... 5
21 ..... Connector Assembly (Auxiliary 1 Signals) ..................................................... 1
21 1493428 Connector (12-Way) ................................................................................... 1
21 1500913 Connector ................................................................................................... 1
21 1330438 Terminal (Socket) ....................................................................................... 12
22 ..... Connector Assembly (Hydraulic Engine Control Module Signals) ................. 1
22 1493428 Connector (12-Way) ................................................................................... 1
22 1500913 Connector ................................................................................................... 1
22 1330439 Plug ............................................................................................................ 1
22 1330438 Terminal (Socket) ....................................................................................... 11
23 ..... Connector Assembly (Hydraulic Engine Control Module CAN) ...................... 1
23 1493430 Connector ................................................................................................... 1
23 1529052 Connector ................................................................................................... 1
23 1330438 Terminal (Socket) ....................................................................................... 2
23 1330439 Plug ............................................................................................................ 4
24 ..... Connector Assembly (Hydraulic Engine Control Module Power) ................... 1
24 1490242 Connector ................................................................................................... 1
24 1490243 Connector ................................................................................................... 1
24 1330438 Terminal (Socket) ....................................................................................... 2
25 ..... Connector Assembly (Auxiliary 1 CAN) .......................................................... 1
25 1493430 Connector ................................................................................................... 1
25 1529052 Connector ................................................................................................... 1
25 1330438 Terminal (Socket) ....................................................................................... 2
25 1330439 Plug ............................................................................................................ 4
26 ..... Connector Assembly (Auxiliary 1 Engine Control Module Power) ................. 1
26 1490242 Connector ................................................................................................... 1
26 1490243 Connector ................................................................................................... 1
26 1330438 Terminal (Socket) ....................................................................................... 2
27 ..... Connector Assembly (Auxiliary 2 Engine Control Module CAN) .................... 1
27 1493430 Connector ................................................................................................... 1

4-60 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

WIRE HARNESS
CAB SIDE CONSOLE – SHEET 2 OF 3

ITEM PART NO. DESCRIPTION QTY


27 1529052 Connector ................................................................................................... 1
27 1330438 Terminal (Socket) ....................................................................................... 2
27 1330439 Plug ............................................................................................................ 4
28 ..... Connector Assembly (Auxiliary 2 Power) ....................................................... 1
28 1490242 Connector ................................................................................................... 1
28 1490243 Connector ................................................................................................... 1
28 1330438 Terminal (Socket) ....................................................................................... 2

FOOTNOTES:
a → 2/2008 b 2/2008 →

©2008 HYSTER COMPANY See Service Manual 4-61


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

WIRE HARNESS (FIGURE 4-23)


CAB SIDE CONSOLE — SHEET 3 OF 3

4-62 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

WIRE HARNESS
CAB SIDE CONSOLE – SHEET 3 OF 3

ITEM PART NO. DESCRIPTION QTY


a 2088901 Wire Harness (Side Console) ............................................................................. 1
b 2104835 Wire Harness ...................................................................................................... 1
1 ..... Connector Assembly (Transmission Diagnostic) ............................................ 1
1 1506762 Housing (4-Way) ........................................................................................ 1
1 1490246 Terminal (Socket) ....................................................................................... 3
1 1607843 Cap ................................................................................................................. 1
2 ..... Connector Assembly (Jumper) ....................................................................... 1
2 1493466 Connector ................................................................................................... 1
2 1330415 Connector ................................................................................................... 1
2 1330437 Terminal (Pin) ............................................................................................. 3
3 ..... Connector Assembly (Diagnostic Plug) .......................................................... 1
3 1484397 Connector (3-Way) ..................................................................................... 1
3 1610944 Lock ............................................................................................................ 1
3 1330439 Plug ............................................................................................................ 1
3 1518112 Terminal (Socket) ....................................................................................... 2
3 1493466 Connector ....................................................................................................... 1
4 ..... Connector Assembly (Power Transmission) .................................................. 1
4 1500914 Housing ...................................................................................................... 1
4 1330417 Connector ................................................................................................... 1
4 1330437 Terminal (Pin) ............................................................................................. 4
4 1330439 Plug ............................................................................................................ 2
4 1500912 Clip ................................................................................................................. 1
4 1484668 Socket ............................................................................................................ 1
5 ..... Connector Assembly (Service Power) ............................................................ 1
5 1490242 Connector ................................................................................................... 1
5 1490243 Connector ................................................................................................... 1
5 1518112 Terminal (Socket) ....................................................................................... 2
5 1493465 Connector ....................................................................................................... 1
6 1490245 Clip ................................................................................................................. 3
7 ..... Connector Assembly (Buzzer) ........................................................................ 1
7 1610948 Receptacle ................................................................................................. 2
7 1610947 Receptacle ................................................................................................. 2
8 ..... Connector Assembly (Park Brake Switch) ..................................................... 1
8 1658852 Connector (Two Way Switch Element) ...................................................... 1
8 1484394 End Cap ..................................................................................................... 4
8 1658852 Connector (Two Way Switch Element) ........................................................... 1
8 1561756 Cover (Lower) ................................................................................................. 1
8 1567676 Cover (Upper) ................................................................................................. 1
8 1570606 Strap Clamp ................................................................................................... 1
9 ..... Connector Assembly (Instrument Cluster) ..................................................... 1
9 1484677 Plug (24-Way) ............................................................................................ 1
9 1484716 Terminal ..................................................................................................... 15

FOOTNOTES:
a → 2/2008 b 2/2008 →

©2008 HYSTER COMPANY See Service Manual 4-63


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

WIRE HARNESS (FIGURE 4-24)


CLOSED CAB

4-64 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

WIRE HARNESS
CLOSED CAB

ITEM PART NO. DESCRIPTION QTY


2093714 Wire Harness (Closed Cab) ................................................................................ 1
1 ..... Connector Assembly (RH Interior Light) ......................................................... 1
1 1484598 Terminal ..................................................................................................... 2
1 1484599 Housing ...................................................................................................... 2
2 ..... Connector Assembly (RH Speaker) ............................................................... 1
2 1484598 Terminal ..................................................................................................... 1
2 1484599 Housing ...................................................................................................... 1
2 1484600 Terminal ..................................................................................................... 1
2 1484383 Heat Shrink ................................................................................................ 1
3 ..... Connector Assembly (Air Conditioner Condensor) ........................................ 1
3 1570603 Housing ...................................................................................................... 1
3 1330418 Connector ................................................................................................... 1
3 1363885 Terminal (Pin) ............................................................................................. 1
3 1330437 Terminal (Pin) ............................................................................................. 7
3 1570601 Gasket ............................................................................................................ 1
4 ..... Connector Assembly (RH Cab Lights) ........................................................... 1
4 1570603 Housing ...................................................................................................... 1
4 1330418 Connector ................................................................................................... 1
4 1363885 Terminal (Pin) ............................................................................................. 1
4 1330439 Plug ............................................................................................................ 2
4 1330437 Terminal (Pin) ............................................................................................. 4
4 1570601 Gasket ............................................................................................................ 1
5 ..... Connector Assembly (LH Cab Lights) ............................................................ 1
5 1570603 Housing ...................................................................................................... 1
5 1330418 Connector ................................................................................................... 1
5 1363885 Terminal (Pin) ............................................................................................. 1
5 1330439 Plug ............................................................................................................ 3
5 1330437 Terminal (Pin) ............................................................................................. 4
5 1570601 Gasket ............................................................................................................ 1
6 ..... Connector Assembly (LH Speaker) ................................................................ 1
6 1484598 Terminal ..................................................................................................... 1
6 1484599 Housing ...................................................................................................... 1
6 1484600 Terminal ..................................................................................................... 1
6 1484383 Heat Shrink ................................................................................................ 1
7 ..... Connector Assembly (LH Interior Light) ......................................................... 1
7 1484598 Terminal ..................................................................................................... 2
7 1484599 Housing ...................................................................................................... 2
8 ..... Connector Assembly (Radio Power) .............................................................. 1
8 1484609 Housing (Socket) ........................................................................................ 1
8 1484719 Terminal ..................................................................................................... 3
8 1570645 Label (12 Volt) ................................................................................................ 1
9 ..... Connector Assembly (Radio Speakers) ......................................................... 1
9 1484608 Housing (Socket) ........................................................................................ 1
9 1484610 Terminal ..................................................................................................... 4
10 ..... Connector Assembly (Roof Wiper) ................................................................. 1
10 1489656 Connector (4-Way) ..................................................................................... 1
10 1489657 Connector ................................................................................................... 1
10 1330438 Terminal (Socket) ....................................................................................... 4
11 ..... Connector Assembly (Radio Comms) ............................................................ 1
11 1484598 Terminal ..................................................................................................... 2

©2008 HYSTER COMPANY See Service Manual 4-65


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

WIRE HARNESS
CLOSED CAB

ITEM PART NO. DESCRIPTION QTY


11 1484599 Housing ...................................................................................................... 2
12 ..... Connector Assembly (Cab Connection) ......................................................... 1
12 1484592 Connector ................................................................................................... 1
12 1484593 Retainer ...................................................................................................... 1
12 1484594 Terminal (Pin) ............................................................................................. 4
12 1484595 Seal ............................................................................................................ 4
12 1484596 Terminal (Pin) ............................................................................................. 9
12 1484597 Seal ............................................................................................................ 9
12 1484611 Seal (Blanking) ........................................................................................... 1
13 ..... Connector Assembly (Air Conditioner Condensor) ........................................ 1
13 1623050 Housing ...................................................................................................... 1
13 1330418 Connector ................................................................................................... 1
13 1363885 Terminal (Pin) ............................................................................................. 1
13 1330437 Terminal (Pin) ............................................................................................. 7
14 ..... Connector Assembly (Ventilation Fan) ........................................................... 1
14 1484598 Terminal ..................................................................................................... 1
14 1484599 Housing ...................................................................................................... 1

4-66 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NOTES

©2008 HYSTER COMPANY See Service Manual 4-67


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

WIRE HARNESS (FIGURE 4-25)


OPEN CAB

4-68 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

WIRE HARNESS
OPEN CAB

ITEM PART NO. DESCRIPTION QTY


2042507 Wire Harness (Open Cab) .................................................................................. 1
1 1484598 Terminal ......................................................................................................... 4
2 1484599 Housing .......................................................................................................... 4
3 1570603 Housing .......................................................................................................... 2
4 1330418 Connector ....................................................................................................... 2
5 1330437 Terminal (Pin) ................................................................................................. 8
6 1363885 Terminal (Pin) ................................................................................................. 2
7 1330439 Plug ................................................................................................................ 6
8 1484592 Connector ....................................................................................................... 1
9 1484593 Retainer .......................................................................................................... 1
10 1484594 Terminal (Pin) ................................................................................................. 4
11 1484595 Seal (Brown) ................................................................................................... 4
12 1484596 Terminal (Pin) ................................................................................................. 3
13 1484597 Seal (Blue) ...................................................................................................... 3
14 1484611 Seal (Blanking) (Brown) ................................................................................. 1
15 1570601 Gasket ............................................................................................................ 2

©2008 HYSTER COMPANY See Service Manual 4-69


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

WIRE HARNESS (FIGURE 4-26)


CAB UNDERFLOOR

ITEM PART NO. DESCRIPTION QTY


2088035 Wire Harness (Cab Underfloor) .......................................................................... 1
1 ..... Connector Assembly (Side Console) ............................................................. 1
1 1484666 Housing ...................................................................................................... 1
1 1484685 Locknut ....................................................................................................... 1
1 1484686 Washer (Spring) ......................................................................................... 1
1 1330437 Terminal (Pin) ............................................................................................. 25
1 1330439 Plug ............................................................................................................ 5
1 1363885 Terminal (Pin) ............................................................................................. 1
2 ..... Connector Assembly (Brake Light Switch) ..................................................... 1
2 1484598 Terminal ..................................................................................................... 2
2 1484651 Cover .......................................................................................................... 2
3 ..... Connector Assembly (Low Air Pressure) ....................................................... 1
3 1484598 Terminal ..................................................................................................... 3
3 1484651 Cover .......................................................................................................... 3
4 ..... Connector Assembly (Horn Diode) ................................................................. 1
4 1611029 Diode (1-Way) ................................................................................................ 1
4 1610950 Housing (Sealed) (4-Way) .......................................................................... 1
4 1610941 Seal (Dummy) ............................................................................................ 2
4 1484656 Terminal (Socket) ....................................................................................... 2
4 1482659 Seal (Rubber) ............................................................................................. 2
5 ..... Connector Assembly (Horn) ........................................................................... 1
5 1484598 Terminal ..................................................................................................... 2
5 1484651 Cover .......................................................................................................... 2
6 ..... Connector Assembly (Inching Pedal) ............................................................. 1
6 1484397 Connector (3-Way) ..................................................................................... 1
6 1463194 Connector ................................................................................................... 1
4-70 See Service Manual ©2008 HYSTER COMPANY
for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

ITEM PART NO. DESCRIPTION QTY


6 1330438 Terminal (Socket) ....................................................................................... 3
7 ..... Connector Assembly (Inching Switch) ............................................................ 1
7 1484598 Terminal ..................................................................................................... 2
7 1484651 Cover .......................................................................................................... 2
8 ..... Connector Assembly (Steering Column) ........................................................ 1
8 1484654 Connector (14-Way) ................................................................................... 1
8 1484655 Retainer (Socket) ....................................................................................... 1
8 1484656 Terminal (Socket) ....................................................................................... 14
8 1484597 Seal ............................................................................................................ 14
9 ..... Connector Assembly (Monotrol Pedal) ........................................................... 1
9 1484397 Connector (3-Way) ..................................................................................... 1
9 1463194 Connector ................................................................................................... 1
9 1330438 Terminal (Socket) ....................................................................................... 3
9 1493466 Connector ....................................................................................................... 1
9 1330439 Plug ................................................................................................................ 3
10 ..... Connector Assembly (Front Wiper) ................................................................ 1
10 1489656 Connector (4-Way) ..................................................................................... 1
10 1489657 Connector ................................................................................................... 1
10 1330438 Terminal (Socket) ....................................................................................... 4

©2008 HYSTER COMPANY See Service Manual 4-71


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

WIRE HARNESS (FIGURE 4-27)


CAB TILT

ITEM PART NO. DESCRIPTION QTY


2049849 Wire Harness (Cab Tilt) ...................................................................................... 1
1 2051270 Connector (Frame Harness) ........................................................................... 1
1 1493465 Connector ................................................................................................... 1
1 1330414 Connector (Secondary Lock) ..................................................................... 1
1 1363885 Terminal (Pin) ............................................................................................. 2
2 2051279 Connector (Tilt Pump) .................................................................................... 1
2 1545202 Connector ................................................................................................... 1
2 1546697 Connector ................................................................................................... 1
2 1493434 Terminal (Socket) ....................................................................................... 2
3 2051205 Connector (Tilt Switch) ................................................................................... 1
3 346330 Connector Body ......................................................................................... 1
3 1484375 Terminal ..................................................................................................... 2
4 2051228 Connector (Pump Diode) ................................................................................ 1
4 1484687 Connector (Socket) .................................................................................... 1
4 1484718 Terminal (Socket) ....................................................................................... 2
5 1490252 Diode (Single) ................................................................................................. 1

4-72 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

WIRE HARNESS (FIGURE 4-28)


WINDOW WASH PUMPS

ITEM PART NO. DESCRIPTION QTY


2097396 Wire Harness (Wash Pumps) ............................................................................. 1
1 1489655 Connector (4 Way) ......................................................................................... 1
2 1330416 Connector ....................................................................................................... 1
3 1330437 Terminal (Pin) ................................................................................................. 4
4 1484395 Housing (Socket) ............................................................................................ 3
5 1484396 Terminal ......................................................................................................... 6
6 1493450 Heat Shrink ..................................................................................................... 1

©2008 HYSTER COMPANY See Service Manual 4-73


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

WIRE HARNESS (FIGURE 4-29)


REAR WIPER

ITEM PART NO. DESCRIPTION QTY


2043546 Wire Harness (Rear Wiper) ................................................................................ 1
1 1489655 Connector (4 Way) ......................................................................................... 1
2 1330416 Connector ....................................................................................................... 1
3 1330437 Terminal (Pin) ................................................................................................. 4
4 1570644 Label ............................................................................................................... 1
5 1489656 Connector (4-Way) ......................................................................................... 1
6 1489657 Connector ....................................................................................................... 1
7 1330438 Terminal (Socket) ........................................................................................... 4

4-74 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NOTES

©2008 HYSTER COMPANY See Service Manual 4-75


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

WIRE HARNESS (FIGURE 4-30)


ARMREST — OPEN CAB

4-76 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

WIRE HARNESS
ARMREST – OPEN CAB

ITEM PART NO. DESCRIPTION QTY


2054224 Wire Harness (Armrest) (Open Cab) .................................................................. 1
1 1484554 Connector (Side Console) .............................................................................. 1
2 1330438 Terminal (Socket) ........................................................................................... 20
3 1463141 Terminal (Socket) ........................................................................................... 21
4 1484377 Plug ................................................................................................................ 21
5 1330439 Plug ................................................................................................................ 3
6 1506881 Cap ................................................................................................................. 1
7 1506883 Clip ................................................................................................................. 1
8 1506885 Ring ................................................................................................................ 1
9 1484397 Connector (3-Way) ......................................................................................... 4
10 1463194 Connector ....................................................................................................... 4
11 1490242 Connector ....................................................................................................... 3
12 1490243 Connector ....................................................................................................... 3
13 1497364 Label (Hoist) ................................................................................................... 1
14 1497365 Label (Tilt) ...................................................................................................... 1
15 1497366 Label (AUX 1) ................................................................................................. 2
16 1484555 Switch (10-Way) ............................................................................................. 4
17 1570613 Label (Twist Lock) .......................................................................................... 1
18 1570617 Label (Horn) ................................................................................................... 1
19 1607748 Label (AUX 3) ................................................................................................. 1
20 1607747 Label (AUX 2) ................................................................................................. 1
21 1493465 Connector (Operator Presense Switch) ......................................................... 1
22 1330414 Connector (Secondary Lock) .......................................................................... 1
23 1330437 Terminal (Pin) ................................................................................................. 2
24 1493459 Ring ................................................................................................................ 1

©2008 HYSTER COMPANY See Service Manual 4-77


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

WIRE HARNESS (FIGURE 4-31)


ARMREST — CLOSED CAB

4-78 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

WIRE HARNESS
ARMREST – CLOSED CAB

ITEM PART NO. DESCRIPTION QTY


2054225 Wire Harness (Armrest) (Closed Cab) ................................................................ 1
1 1484554 Connector ....................................................................................................... 1
2 1330438 Terminal (Socket) ........................................................................................... 29
3 1463141 Terminal (Socket) ........................................................................................... 31
4 1484377 Plug ................................................................................................................ 11
5 1506881 Cap ................................................................................................................. 1
6 1506883 Clip ................................................................................................................. 8
7 1484555 Switch (10-Way) ............................................................................................. 8
8 1484556 Terminal ......................................................................................................... 29
9 1570608 Label (Front) ................................................................................................... 1
10 1570611 Label (Front Wiper Switch) ............................................................................. 1
11 1570614 Label (Wash) .................................................................................................. 1
12 1570609 Label (Roof) .................................................................................................... 1
13 1570612 Label (RR/Roof Wash Wiper Switch) ............................................................. 2
14 1570610 Label (Rear) ................................................................................................... 1
15 1484397 Connector (3-Way) ......................................................................................... 4
16 1463194 Connector ....................................................................................................... 4
17 1490242 Connector ....................................................................................................... 3
18 1490243 Connector ....................................................................................................... 3
19 1493430 Connector ....................................................................................................... 1
20 1529052 Connector ....................................................................................................... 1
21 1497364 Label (Hoist) ................................................................................................... 1
22 1497365 Label (Tilt) ...................................................................................................... 1
23 1497366 Label (AUX 1) ................................................................................................. 1
24 1570613 Label (Twist Lock) .......................................................................................... 1
25 1570617 Label (Horn) ................................................................................................... 1
26 1607748 Label (AUX 3) ................................................................................................. 1
27 1607747 Label (AUX 2) ................................................................................................. 1
28 1493465 Connector ....................................................................................................... 1
29 1330414 Connector (Secondary Lock) .......................................................................... 1
30 1330437 Terminal (Pin) ................................................................................................. 2
31 1493459 Ring ................................................................................................................ 1
32 1506885 Ring ................................................................................................................ 1

©2008 HYSTER COMPANY See Service Manual 4-79


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

WIRE HARNESS (FIGURE 4-32)


CAB LIGHTS

ITEM PART NO. DESCRIPTION QTY


2042724 Wire Harness (Cab Lights) ................................................................................. 1
1 1502625 Connector ....................................................................................................... 1
2 1502626 Connector ....................................................................................................... 1
3 1363886 Terminal (Socket) ........................................................................................... 1
4 1330438 Terminal (Socket) ........................................................................................... 4
5 1330439 Plug ................................................................................................................ 3
6 1490242 Connector ....................................................................................................... 3
7 1490243 Connector ....................................................................................................... 3
8 1330438 Terminal (Socket) ........................................................................................... 6
9 1493444 Terminal ......................................................................................................... 1
9 1493445 Cover .............................................................................................................. 1
10 1497358 Terminal ......................................................................................................... 1
10 1497287 Cover .............................................................................................................. 1

4-80 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

WIRE HARNESS (FIGURE 4-33)


FRONT LIGHTS, EC4

ITEM PART NO. DESCRIPTION QTY


2046249 Wire Harness (Front Lights) ................................................................................ 1
1 1490242 Connector ....................................................................................................... 2
2 1490243 Connector ....................................................................................................... 2
3 1330438 Terminal (Socket) ........................................................................................... 4
4 1484394 End Cap ......................................................................................................... 4
5 1525589 Connector ....................................................................................................... 1
6 1330417 Connector ....................................................................................................... 1
7 1330437 Terminal (Pin) ................................................................................................. 4
8 1363885 Terminal (Pin) ................................................................................................. 1
9 1330439 Plug ................................................................................................................ 1
10 1670534 Connector (T-Piece) ....................................................................................... 1

©2008 HYSTER COMPANY See Service Manual 4-81


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

WIRE HARNESS (FIGURE 4-34)


FRONT LIGHTS, EC4 — WITH FRONT FENDER LIGHTS

ITEM PART NO. DESCRIPTION QTY


2046250 Wire Harness (Front Lights) ................................................................................ 1
1 1490242 Connector ....................................................................................................... 2
2 1490243 Connector ....................................................................................................... 4
3 1330438 Terminal (Socket) ........................................................................................... 1
4 1502491 Connector (Tee) ............................................................................................. 1
5 1500914 Housing .......................................................................................................... 1
6 1330417 Connector ....................................................................................................... 1
7 1330439 Plug ................................................................................................................ 4
8 1330437 Terminal (Pin) ................................................................................................. 2

4-82 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NOTES

©2008 HYSTER COMPANY See Service Manual 4-83


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

WIRE HARNESS (FIGURE 4-35)


FRONT LIGHTS, NON-EC4 — WITH FRONT FENDER AND MAST WORKLIGHTS

4-84 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

WIRE HARNESS
FRONT LIGHTS, NON-EC4 – WITH FRONT FENDER AND MAST WORKLIGHTS

ITEM PART NO. DESCRIPTION QTY


2043867 Wire Harness (Front Lights) (Front Lights) ......................................................... 1
1 ..... Connector Assembly (Left Hand Mast Light) .................................................. 1
1 1490242 Connector ................................................................................................... 1
1 1490243 Connector ................................................................................................... 1
1 1493434 Terminal (Socket) ....................................................................................... 2
2 ..... Connector Assembly Left Hand Mast Light .................................................... 1
2 1490242 Connector ................................................................................................... 1
2 1490243 Connector ................................................................................................... 1
2 1493434 Terminal (Socket) ....................................................................................... 2
a 1570643 Label (Mast And Attachment Worklight) ..................................................... 1
3 ..... (Connector Assembly) Right Hand Mast Light ............................................... 1
3 1490242 Connector ................................................................................................... 1
3 1490243 Connector ................................................................................................... 1
3 1493434 Terminal (Socket) ....................................................................................... 2
a 1570643 Label (Mast And Attachment Worklight) ..................................................... 1
4 ..... Connector Assembly (Right Hand Drive Light) ............................................... 1
4 1490242 Connector ................................................................................................... 1
4 1490243 Connector ................................................................................................... 1
4 1493434 Terminal (Socket) ....................................................................................... 2
5 ..... Connector Assembly Frame Connector ......................................................... 1
5 1525589 Connector ................................................................................................... 1
5 1330417 Connector ................................................................................................... 1
5 1484712 Terminal (Pin) ............................................................................................. 2
5 1330437 Terminal (Pin) ............................................................................................. 1
5 1330439 Plug ............................................................................................................ 3

FOOTNOTES:
a Not Illustrated

©2008 HYSTER COMPANY See Service Manual 4-85


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

WIRE HARNESS (FIGURE 4-36)


FRONT LIGHTS, NON-EC4

4-86 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

WIRE HARNESS
FRONT LIGHTS, NON-EC4

ITEM PART NO. DESCRIPTION QTY


2042889 Wire Harness (Front Lights) (Front Lights) ......................................................... 1
1 ..... Connector Assembly (Left Hand Indicators) ................................................... 1
1 1484394 End Cap ..................................................................................................... 2
1 1493448 E-Ring ........................................................................................................ 1
1 1484383 Heat Shrink ................................................................................................ 1
2 ..... Connector Assembly (Left Hand Drive Light) ................................................. 1
2 1490242 Connector ................................................................................................... 1
2 1490243 Connector ................................................................................................... 1
2 1330438 Terminal (Socket) ....................................................................................... 2
3 ..... Connector Assembly (Insert) .......................................................................... 1
3 1493465 Connector ................................................................................................... 1
3 1330439 Plug ............................................................................................................ 2
4 ..... Connector Assembly (Left Hand Mast Light) .................................................. 1
4 1490242 Connector ................................................................................................... 1
4 1490243 Connector ................................................................................................... 1
4 1330438 Terminal (Socket) ....................................................................................... 2
a 1570643 Label (Mast And Attachment Worklight) ..................................................... 1
5 ..... Connector Assembly (Insert) .......................................................................... 1
5 1493465 Connector ................................................................................................... 1
5 1330439 Plug ............................................................................................................ 2
6 ..... Connector Assembly (Right Hand Mast Light) ............................................... 1
6 1490242 Connector ................................................................................................... 1
6 1490243 Connector ................................................................................................... 1
6 1330438 Terminal (Socket) ....................................................................................... 2
a 1570643 Label (Mast And Attachment Worklight) ..................................................... 1
7 ..... Connector Assembly (Insert) .......................................................................... 1
7 1493465 Connector ................................................................................................... 1
7 1330439 Plug ............................................................................................................ 2
8 ..... Connector Assembly (Right Hand Drive Light) ............................................... 1
8 1490242 Connector ................................................................................................... 1
8 1490243 Connector ................................................................................................... 1
8 1330438 Terminal (Socket) ....................................................................................... 2
9 ..... Connector Assembly (Insert) .......................................................................... 1
9 1493465 Connector ................................................................................................... 1
9 1330439 Plug ............................................................................................................ 2
10 ..... Connector Assembly (Right Side Indicators) .................................................. 1
10 1484394 End Cap ..................................................................................................... 2
10 1493448 E-Ring ........................................................................................................ 1
10 1484383 Heat Shrink ................................................................................................ 1
11 ..... Connector Assembly (Frame Connector) ....................................................... 1
11 1525589 Connector ................................................................................................... 1
11 1330417 Connector ................................................................................................... 1
11 1484712 Terminal (Pin) ............................................................................................. 2
11 1330437 Terminal (Pin) ............................................................................................. 4
12 1670534 Connector (T-Piece) ....................................................................................... 2

FOOTNOTES:
a Not Illustrated

©2008 HYSTER COMPANY See Service Manual 4-87


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

WIRE HARNESS (FIGURE 4-37)


FRONT END EQUIPMENT

ITEM PART NO. DESCRIPTION QTY


1 2046031 Wire Harness (Front End) (ECH-4 Hook Type) .................................................. 1
1 2046030 Wire Harness (Front End) (ECH-3 Hook Type) .................................................. 1
2 1352602 Connector ....................................................................................................... 1
3 1363885 Terminal (Pin) ................................................................................................. 12
4 1352603 Connector ....................................................................................................... 1
5 1496907 Connector ....................................................................................................... 1
6 1460618 Fitting .............................................................................................................. 1
7 885955 Connector ....................................................................................................... 1
222524 Heat Shrink ..................................................................................................... AR
8 1527091 Wire Harness (Front End) (ECH-4 Twist Lock) ................................................... 1
8 1527090 Wire Harness (Front End) (ECH-3 Twist Lock) ................................................... 1
9 1330413 Connector ....................................................................................................... 1
10 1330418 Connector ....................................................................................................... 1
11 1363885 Terminal (Pin) ................................................................................................. 18
12 1352602 Connector ....................................................................................................... 1
13 1330439 Plug ................................................................................................................ 2
14 1352603 Connector ....................................................................................................... 1
15 1496907 Connector ....................................................................................................... 1
16 1460618 Fitting .............................................................................................................. 2
17 885955 Connector ....................................................................................................... 1

4-88 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

WIRE HARNESS (FIGURE 4-38)


EMPTY CONTAINER HANDLER ATTACHMENT

ITEM PART NO. DESCRIPTION QTY


2046001 Wire Harness (Empty Container Handling Attachment) ..................................... 1
1 1502625 Connector ....................................................................................................... 1
2 1502626 Connector ....................................................................................................... 1
3 1330438 Terminal (Socket) ........................................................................................... 14
4 1330439 Plug ................................................................................................................ 17
5 1502627 Connector (Socket) ........................................................................................ 1

©2008 HYSTER COMPANY See Service Manual 4-89


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

WIRE HARNESS (FIGURE 4-39)


MAST WORKLIGHT EXTENSION

ITEM PART NO. DESCRIPTION QTY


2043677 Wire Harness Mast (Worklight Extension) .......................................................... 1
1 ..... Connector Assembly (Left Hand Mast Light) .................................................. 1
1 1490242 Connector ................................................................................................... 1
1 1490243 Connector ................................................................................................... 1
1 1330438 Terminal (Socket) ....................................................................................... 1
a 1570643 Label (Mast And Attachment Worklight) ..................................................... 1
2 ..... Connector Assembly (Right Hand Mast Light) ............................................... 1
2 1490242 Connector ................................................................................................... 1
2 1490243 Connector ................................................................................................... 2
2 1330438 Terminal (Socket) ....................................................................................... 2
a 1570643 Label (Mast And Attachment Worklight) ..................................................... 1
3 ..... Connector Assembly (Frame Connection) ..................................................... 1
3 1525589 Connector ................................................................................................... 1
3 1330417 Connector ................................................................................................... 1
3 1330437 Terminal (Pin) ............................................................................................. 2
3 1330439 Plug ............................................................................................................ 4
4 1502490 Connector (Tee) ............................................................................................. 1

FOOTNOTES:
a Not Illustrated

4-90 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

WIRE HARNESS (FIGURE 4-40)


MAST LIGHT EXTENSION — RIGHT HAND

ITEM PART NO. DESCRIPTION QTY


2043478 Wire Harness (Mast Light Extension, RH) .......................................................... 1
1 1493465 Connector ....................................................................................................... 1
2 1330414 Connector (Secondary Lock) .......................................................................... 1
3 1330437 Terminal (Pin) ................................................................................................. 2
4 1490242 Connector ....................................................................................................... 1
5 1490243 Connector ....................................................................................................... 1
6 1330438 Terminal (Socket) ........................................................................................... 2
7 1502750 Heat Shrink ..................................................................................................... AR

©2008 HYSTER COMPANY See Service Manual 4-91


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

WIRE HARNESS (FIGURE 4-41)


MAST LIGHT EXTENSION — LEFT HAND

ITEM PART NO. DESCRIPTION QTY


2043480 Wire Harness (Mast Light Extension, LH) ........................................................... 1
1 1493465 Connector ....................................................................................................... 1
2 1330414 Connector (Secondary Lock) .......................................................................... 1
3 1330437 Terminal (Pin) ................................................................................................. 2
4 1490242 Connector ....................................................................................................... 1
5 1490243 Connector ....................................................................................................... 1
6 1330438 Terminal (Socket) ........................................................................................... 2
7 1502750 Heat Shrink ..................................................................................................... 1

4-92 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

WIRE HARNESS (FIGURE 4-42)


REAR WORK LIGHTS

ITEM PART NO. DESCRIPTION QTY


2102536 Wire Harness (Rear Work Lights) ....................................................................... 1
1 ..... Connector Assembly (Cab Connector) ........................................................... 1
1 1502625 Connector ................................................................................................... 1
1 1502626 Connector ................................................................................................... 1
1 1330439 Plug ............................................................................................................ 5
1 1363886 Terminal (Socket) ....................................................................................... 1
1 1330438 Terminal (Socket) ....................................................................................... 2
2 ..... Connector Assembly (Strobe Light) ............................................................... 1
2 1493444 Terminal ..................................................................................................... 1
2 1493445 Cover .......................................................................................................... 1
2 1497358 Terminal ..................................................................................................... 1
2 1497287 Cover .......................................................................................................... 1
3 ..... Connector Assembly (Rear Drive Light) ......................................................... 1
3 1490242 Connector ................................................................................................... 1
3 1490243 Connector ................................................................................................... 1
3 1330438 Terminal (Socket) ....................................................................................... 2

©2008 HYSTER COMPANY See Service Manual 4-93


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

WIRE HARNESS (FIGURE 4-43)


STROBE LIGHT

ITEM PART NO. DESCRIPTION QTY


2099164 Wire Harness (Strobe Light) ............................................................................... 1
1 ..... Connector Assembly (Cab Connector) ........................................................... 1
1 1502625 Connector ................................................................................................... 1
1 1502626 Connector ................................................................................................... 1
1 1330439 Plug ............................................................................................................ 6
1 1363886 Terminal (Socket) ....................................................................................... 1
1 1330438 Terminal (Socket) ....................................................................................... 1
2 ..... Connector Assembly Strobe Light .................................................................. 1
2 1493444 Terminal ..................................................................................................... 1
2 1493445 Cover .......................................................................................................... 1
2 1497358 Terminal ..................................................................................................... 1
2 1497287 Cover .......................................................................................................... 1

4-94 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NOTES

©2008 HYSTER COMPANY See Service Manual 4-95


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

WIRE HARNESS (FIGURE 4-44)


REAR DRIVE LIGHT EXTENSION

4-96 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

WIRE HARNESS
REAR DRIVE LIGHT EXTENSION

ITEM PART NO. DESCRIPTION QTY


2043678 Wire Harness (Rear Drive Light Extension) ........................................................ 1
1 1502625 Connector ....................................................................................................... 1
2 1502626 Connector ....................................................................................................... 1
3 1330438 Terminal (Socket) ........................................................................................... 4
4 1330439 Plug ................................................................................................................ 6
5 1490242 Connector ....................................................................................................... 1
6 1490243 Connector ....................................................................................................... 1

©2008 HYSTER COMPANY See Service Manual 4-97


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

WIRE HARNESS (FIGURE 4-45)


BACK-UP ALARM

ITEM PART NO. DESCRIPTION QTY


2045885 Wire Harness (Back-Up Alarm) .......................................................................... 1
1 1490242 Connector ....................................................................................................... 1
2 1490243 Connector ....................................................................................................... 1
3 1330438 Terminal (Socket) ........................................................................................... 2
4 1493465 Connector ....................................................................................................... 1
5 1330414 Connector (Secondary Lock) .......................................................................... 1
6 1330437 Terminal (Pin) ................................................................................................. 2

4-98 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NOTES

©2008 HYSTER COMPANY See Service Manual 4-99


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

WIRE HARNESS (FIGURE 4-46)


STEERING COLUMN

4-100 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

WIRE HARNESS
STEERING COLUMN

ITEM PART NO. DESCRIPTION QTY


2066204 Wire Harness (Steering Column) ........................................................................ 1
1 1484592 Connector ....................................................................................................... 1
2 1484593 Retainer .......................................................................................................... 1
3 1484596 Terminal (Pin) ................................................................................................. 14
4 1484597 Seal (Blue) ...................................................................................................... 14
5 1484394 End Cap ......................................................................................................... 5
6 1484557 Connector ....................................................................................................... 1
7 1484558 Connector ....................................................................................................... 1
8 1463141 Terminal (Socket) ........................................................................................... 1
9 1484647 Housing (Socket) ............................................................................................ 1
10 1330429 Connector ....................................................................................................... 1
11 1330438 Terminal (Socket) ........................................................................................... 8
12 1484377 Plug ................................................................................................................ 1
13 1582102 Housing .......................................................................................................... 1
14 1582103 Diode .............................................................................................................. 1
15 1484718 Terminal (Socket) ........................................................................................... 2

©2008 HYSTER COMPANY See Service Manual 4-101


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

WIRE HARNESS (FIGURE 4-47)


BRAKE TEMPERATURE

ITEM PART NO. DESCRIPTION QTY


2089087 Wire Harness (Brake Temperature) (Non-ECH and EC3) .................................. 1
2089088 Wire Harness (Brake Temperature) (EC4) ......................................................... 1
1 ..... Connector Assembly (Sensor) ....................................................................... 1
1 1490242 Connector ................................................................................................... 1
1 1490243 Connector ................................................................................................... 1
1 1493437 Terminal ..................................................................................................... 2
2 ..... Connector Assembly (Frame Harness) .......................................................... 1
2 1493465 Connector ................................................................................................... 1
2 1330414 Connector (Secondary Lock) ..................................................................... 1
2 1330437 Terminal (Pin) ............................................................................................. 2

4-102 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

WIRE HARNESS (FIGURE 4-48)


AIR DRYER

ITEM PART NO. DESCRIPTION QTY


1602329 Wire Harness (Air Dryer) .................................................................................... 1
1 ..... Connector Assembly (Air Dryer) ..................................................................... 1
1 1569877 Tube Wldmt-Cylinder ................................................................................. 1
1 1493465 Connector ................................................................................................... 1
1 1516244 Socket ........................................................................................................ 2
1 1516245 Seal ............................................................................................................ 2
2 ..... Connector Assembly (Frame Harness) .......................................................... 1
2 1607779 Housing ...................................................................................................... 1
2 1330414 Connector (Secondary Lock) ..................................................................... 1
2 1330437 Terminal (Pin) ............................................................................................. 2

©2008 HYSTER COMPANY See Service Manual 4-103


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

WIRE HARNESS (FIGURE 4-49)


HYDRAULIC OIL TEMPERATURE

ITEM PART NO. DESCRIPTION QTY


2098413 Wire Harness (Hydraulic Oil Temperature) ......................................................... 1
1 ..... Connector Assembly (Sensor) ....................................................................... 1
1 1490242 Connector ................................................................................................... 1
1 1490243 Connector ................................................................................................... 1
1 1493437 Terminal ..................................................................................................... 2
2 ..... Connector Assembly (Frame Harness) .......................................................... 1
2 1330414 Connector (Secondary Lock) ..................................................................... 1
2 1330437 Terminal (Pin) ............................................................................................. 2
2 1493465 Connector ................................................................................................... 1

4-104 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

WIRE HARNESS (FIGURE 4-50)


FRONT END

ITEM PART NO. DESCRIPTION QTY


2092486 Wire Harness (Front End) ................................................................................... 1
1 ..... Connector Assembly (Valve Block 1) ............................................................. 1
1 1489656 Connector (4-Way) ..................................................................................... 1
1 1489657 Connector ................................................................................................... 1
1 1330438 Terminal (Socket) ....................................................................................... 3
1 1330439 Plug ............................................................................................................ 1
2 ..... Connector Assembly (Valve Block 2) ............................................................. 1
2 1489656 Connector (4-Way) ..................................................................................... 1
2 1489657 Connector ................................................................................................... 1
2 1330438 Terminal (Socket) ....................................................................................... 3
2 1330439 Plug ............................................................................................................ 1
3 ..... Connector Assembly (Valve Block 3) ............................................................. 1
3 1489656 Connector (4-Way) ..................................................................................... 1
3 1489657 Connector ................................................................................................... 1
3 1330438 Terminal (Socket) ....................................................................................... 3
3 1330439 Plug ............................................................................................................ 1
3 ..... Connector Assembly (End Cap) ..................................................................... 1
3 1330439 Plug ............................................................................................................ 5
3 1489655 Connector (4 Way) ..................................................................................... 1
4 ..... Connector Assembly (Valve Block 4) ............................................................. 1
4 1489656 Connector (4-Way) ..................................................................................... 1
4 1489657 Connector ................................................................................................... 1
4 1330438 Terminal (Socket) ....................................................................................... 3
4 1330439 Plug ............................................................................................................ 1
4 ..... Connector Assembly (End Cap) ..................................................................... 1
4 1330439 Plug ............................................................................................................ 5
©2008 HYSTER COMPANY See Service Manual 4-105
for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

ITEM PART NO. DESCRIPTION QTY


4 1489655 Connector (4 Way) ..................................................................................... 1
5 ..... Connector Assembly (Mast) ........................................................................... 1
5 1500925 Connector ................................................................................................... 1
5 1352603 Connector ................................................................................................... 1
5 1330439 Plug ............................................................................................................ 3
5 1330437 Terminal (Pin) ............................................................................................. 9

4-106 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

WIRE HARNESS (FIGURE 4-51)


TWO STAGE LIMITED FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


2054259 Wire Harness (3660 mm) .................................................................................... 1
2054260 Wire Harness (4560 mm) .................................................................................... 1
2054261 Wire Harness (5310 mm) .................................................................................... 1
2054262 Wire Harness (6110 mm) .................................................................................... 1
2054263 Wire Harness (6610 mm) .................................................................................... 1
1 1569800 Cable .............................................................................................................. AR
2 1330433 Terminal ......................................................................................................... 9
3 1352602 Connector ....................................................................................................... 1
4 1352603 Connector ....................................................................................................... 1
5 1330439 Plug ................................................................................................................ 6
6 1330434 Terminal ......................................................................................................... 9
7 1351068 Connector ....................................................................................................... 1
8 1351069 Connector ....................................................................................................... 1
9 222524 Heat Shrink ..................................................................................................... AR

©2008 HYSTER COMPANY See Service Manual 4-107


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

WIRE HARNESS (FIGURE 4-52)


SHIFT LEVER (S/N G019E01911F → EXC. 01912-01913, 01924, 01915)

ITEM PART NO. DESCRIPTION QTY


1667169 Wire Harness (Shift Lever) ................................................................................. 1
1 1330413 Connector ....................................................................................................... 1
2 1330418 Connector ....................................................................................................... 1
3 1330433 Terminal ......................................................................................................... 7
4 1330423 Connector ....................................................................................................... 1
5 1330429 Connector ....................................................................................................... 1
6 1330434 Terminal ......................................................................................................... 7
7 1330439 Plug ................................................................................................................ 2

4-108 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

WIRE HARNESS (FIGURE 4-53)


TAIL LIGHTS

ITEM PART NO. DESCRIPTION QTY


2099414 Wire Harness (Tail Lights) .................................................................................. 1
1 ..... Connector Assembly (Stop and Tail Light Module) ........................................ 1
1 1610948 Receptacle ................................................................................................. 4
1 1610947 Receptacle ................................................................................................. 4
2 ..... Connector Assembly (Reverse Module) ......................................................... 1
2 1497358 Terminal ..................................................................................................... 1
2 1497287 Cover .......................................................................................................... 1
2 1493444 Terminal ..................................................................................................... 1
2 1493445 Cover .......................................................................................................... 1
3 ..... Connector Assembly (Chassis Harness) ........................................................ 1
3 1500914 Housing ...................................................................................................... 1
3 1330417 Connector ................................................................................................... 1
3 1330437 Terminal (Pin) ............................................................................................. 5
3 1330439 Plug ............................................................................................................ 1

©2008 HYSTER COMPANY See Service Manual 4-109


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

NOTES

4-110 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

5 TRANSMISSION
UNIT CODE G019
01/2009 NORTH AMERICA

SECTION 5
TRANSMISSION

DESCRIPTION PAGE

AUXILIARY PUMP DRIVE .............................................................................................................................. 5-14


CHARGE PUMP AND FILTER ASSEMBLY ................................................................................................... 5-16
DRIVE GEAR .................................................................................................................................................. 5-22
DRIVE PLATE ................................................................................................................................................. 5-24
FORWARD CLUTCH ...................................................................................................................................... 5-26
GEAR CLUTCH INSTALLATION .................................................................................................................... 5-28
LOW CLUTCH ................................................................................................................................................. 5-32
OUTPUT FLANGE .......................................................................................................................................... 5-34
OUTPUT SHAFT ............................................................................................................................................. 5-36
REVERSE AND SECOND CLUTCH ............................................................................................................... 5-38
REVERSE IDLER SHAFT ............................................................................................................................... 5-30
THIRD CLUTCH .............................................................................................................................................. 5-40
TORQUE CONVERTER ASSEMBLY ............................................................................................................. 5-10
TORQUE CONVERTER HOUSING AND ATTACHING PARTS .................................................................... 5-8
TRANSMISSION CASE .................................................................................................................................. 5-12
TRANSMISSION CONTROL VALVE .............................................................................................................. 5-18
TRANSMISSION MOUNT AND ATTACHING PARTS
DIESEL ENGINE ......................................................................................................................................... 5-2
LPG ENGINE .............................................................................................................................................. 5-4
TURBINE SHAFT AND STATOR SUPPORT ................................................................................................. 5-42
UNIVERSAL SHAFT ....................................................................................................................................... 5-6

©2008 HYSTER COMPANY See Service Manual 5-1


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

TRANSMISSION MOUNT AND ATTACHING PARTS (FIGURE 5-1)


DIESEL ENGINE

5-2 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

TRANSMISSION MOUNT AND ATTACHING PARTS


DIESEL ENGINE

ITEM PART NO. DESCRIPTION QTY


1 2056545 Dipstick ............................................................................................................... 1
2 2074432 Dipstick Tube (Dipstick) ...................................................................................... 1
3 302400 Nut ...................................................................................................................... 1
4 88194 Clamp ................................................................................................................. 1
5 320157 Washer ............................................................................................................... 6
6 136681 Capscrew ............................................................................................................ 1
7 2091525 Manifold .............................................................................................................. 1
7 1708450 Regulator Valve .............................................................................................. 1
8 1473888 Fitting .................................................................................................................. 6
9 2090638 Hose Assy ........................................................................................................... 1
10 142500 Fitting .................................................................................................................. 1
11 1622846 Bracket ................................................................................................................ 1
12 2090639 Hose Assy ........................................................................................................... 1
13 292572 Capscrew ............................................................................................................ 2
14 287854 Capscrew ............................................................................................................ 2
15 1622845 Bracket ................................................................................................................ 1
16 320169 Washer ............................................................................................................... 8
17 292582 Capscrew ............................................................................................................ 8
18 320165 Washer ............................................................................................................... 2
19 1393707 Isolator ................................................................................................................ 2
20 221509 Capscrew ............................................................................................................ 8
21 15156 Lockwasher ......................................................................................................... 8
22 1452404 Washer ............................................................................................................... 2
23 302404 Locknut ............................................................................................................... 2
24 2090634 Hose Assy ........................................................................................................... 1
25 137852 Strap Clamp ........................................................................................................ 2
26 1486754 Fitting .................................................................................................................. 2
27 292509 Capscrew ............................................................................................................ 1
27 214364 Capscrew (Alternate Part) .................................................................................. 1
28 1533649 Cover Plate (Cover) ............................................................................................ 1
29 2090636 Hose Assy ........................................................................................................... 1
30 2033612 Strap Clamp ........................................................................................................ 2
31 1618452 Clamp ................................................................................................................. 1
32 136750 Capscrew ............................................................................................................ 2
a 1672885 Bracket ................................................................................................................ 1

FOOTNOTES:
a Not Illustrated

©2008 HYSTER COMPANY See Service Manual 5-3


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

TRANSMISSION MOUNT AND ATTACHING PARTS (FIGURE 5-2)


LPG ENGINE

5-4 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

TRANSMISSION MOUNT AND ATTACHING PARTS


LPG ENGINE

ITEM PART NO. DESCRIPTION QTY


1 2056545 Dipstick ............................................................................................................... 1
2 302400 Nut ...................................................................................................................... 1
3 2074432 Dipstick Tube (Dipstick) ...................................................................................... 1
4 1584908 Bracket (Dipstick) ................................................................................................ 1
5 88194 Clamp ................................................................................................................. 3
6 320157 Washer ............................................................................................................... 5
7 136681 Capscrew ............................................................................................................ 2
8 142500 Fitting .................................................................................................................. 1
9 1622846 Bracket ................................................................................................................ 1
10 1622845 Bracket ................................................................................................................ 1
11 320165 Washer ............................................................................................................... 2
12 1393707 Isolator ................................................................................................................ 2
13 292572 Capscrew ............................................................................................................ 2
14 1452404 Washer ............................................................................................................... 2
15 302404 Locknut ............................................................................................................... 2
16 320169 Washer ............................................................................................................... 8
17 292582 Capscrew ............................................................................................................ 8
18 320159 Washer ............................................................................................................... 12
19 292515 Capscrew ............................................................................................................ 10
20 221509 Capscrew ............................................................................................................ 8
21 15156 Lockwasher ......................................................................................................... 8
22 287854 Capscrew ............................................................................................................ 2
23 1486754 Fitting .................................................................................................................. 2
24 137852 Strap Clamp ........................................................................................................ 2
25 2090634 Hose Assy ........................................................................................................... 1
26 2090636 Hose Assy ........................................................................................................... 1
27 1533661 Lockwasher ......................................................................................................... 1
28 1618452 Clamp ................................................................................................................. 1
29 1533649 Cover Plate (Cover) ............................................................................................ 1
30 292509 Capscrew ............................................................................................................ 1
30 214364 Capscrew (Alternate Part) .................................................................................. 1
31 1473888 Fitting .................................................................................................................. 6
32 2091525 Manifold .............................................................................................................. 1
32 1708450 Regulator Valve .............................................................................................. 1
33 136750 Capscrew ............................................................................................................ 2
34 2090639 Hose Assy ........................................................................................................... 1
35 2090638 Hose Assy ........................................................................................................... 1
36 129563 Strap Clamp ........................................................................................................ 2

©2008 HYSTER COMPANY See Service Manual 5-5


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

UNIVERSAL SHAFT (FIGURE 5-3)

ITEM PART NO. DESCRIPTION QTY


1 a 1622844 Shaft (Diesel) ...................................................................................................... 1
1 b 1532823 Shaft (Diesel) ...................................................................................................... 1
1 a 1532823 Shaft (LPG) ......................................................................................................... 1
1 b 1360967 Shaft (LPG) ......................................................................................................... 1
1 1312827 Kit-Bearing (Cross And Bearing) .................................................................... 2
1 1312822 Yoke (Assembly) ............................................................................................ 1
1 1312823 Yoke (Slip) .................................................................................................. 1
1 1312824 Plug ............................................................................................................ 1
1 1367556 Dust Cap ........................................................................................................ 1

FOOTNOTES:
a → PENDING PER ECN 68533-57 b PENDING PER ECN 68533-57 →

5-6 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NOTES

©2008 HYSTER COMPANY See Service Manual 5-7


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

TORQUE CONVERTER HOUSING AND ATTACHING PARTS (FIGURE 5-4)

5-8 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

TORQUE CONVERTER HOUSING AND ATTACHING PARTS


ITEM PART NO. DESCRIPTION QTY
b 2071311 Transmission Assy .............................................................................................. 1
ac 2104740 Transmission Assy .............................................................................................. 1
d 2093555 Transmission Assy .............................................................................................. 1
1 1579006 Converter Housing ......................................................................................... 1
2 1531587 Plug (Orifice) .............................................................................................. 1
3 ..... Plug (Expansion) ........................................................................................ 1
4 330666 Plug ............................................................................................................ 1
5 330511 Plug ............................................................................................................ 1
6 1312260 Sleeve ............................................................................................................ 2
7 14595 Plug ................................................................................................................ 1
8 16484 O-Ring ........................................................................................................ 1
9 1556908 Support (Speed Sensor) ................................................................................. 1
10 1579008 Gasket ............................................................................................................ 1
11 221532 Capscrew ....................................................................................................... 17
12 15157 Lockwasher .................................................................................................... 17
13 1579009 Pin .................................................................................................................. 1
14 330520 Washer ........................................................................................................... 2
15 16374 Capscrew ....................................................................................................... 2
16 15155 Lockwasher .................................................................................................... 2
17 1579010 Sensor ............................................................................................................ 1
17 1579011 O-Ring (Speed Sensor) .............................................................................. 1
18 1556910 Capscrew ....................................................................................................... 1
19 1556912 Sensor (Converter Oil Temperature) .............................................................. 1
20 1676815 Breather .......................................................................................................... 1
21 1389313 Plug ................................................................................................................ 2
21 16483 O-Ring ........................................................................................................ 1
1557263 Kit-Gasket ........................................................................................................... 1

FOOTNOTES:
a Remanufactured Transmission-2104742 c S/N G019E01997F ↔ PENDING PER ECN
b → S/N G019E01996F 68533-57
d PENDING PER ECN 68533-57 →

©2008 HYSTER COMPANY See Service Manual 5-9


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

TORQUE CONVERTER ASSEMBLY (FIGURE 5-5)

5-10 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

TORQUE CONVERTER ASSEMBLY


ITEM PART NO. DESCRIPTION QTY
b 2071311 Transmission Assy .............................................................................................. 1
ac 2104740 Transmission Assy .............................................................................................. 1
e 2093555 Transmission Assy .............................................................................................. 1
1 1556934 Gear (Impeller) ............................................................................................... 1
2 1312279 Bearing ........................................................................................................... 1
3 1312379 Spacer ............................................................................................................ 1
4 1311721 O-Ring ............................................................................................................ 1
5 1556935 Ring ................................................................................................................ 1
6 1579117 Screw ............................................................................................................. 8
7 b 1556937 Impeller ........................................................................................................... 1
7 d 1311558 Impeller ........................................................................................................... 1
8 b 1556938 Stator .............................................................................................................. 1
8 d 1312275 Stator .................................................................................................................. 1
9 1312377 Retaining Ring ................................................................................................ 1
10 1556941 Turbine ........................................................................................................... 1
11 1579118 Hub (Turbine) ................................................................................................. 1
12 1312280 Retaining Ring ................................................................................................ 1
13 1307970 Screw ............................................................................................................. 12
14 1311802 Back-Up Ring ................................................................................................. 1
15 1312285 Bearing ........................................................................................................... 1
16 213069 Snap Ring ....................................................................................................... 1
17 1579123 Cover (Impeller) .............................................................................................. 1
18 1579120 Spacer ............................................................................................................ 1
19 1556944 O-Ring ............................................................................................................ 1
20 330593 Screw ............................................................................................................. 24
21 15156 Lockwasher .................................................................................................... 24
22 1579121 O-Ring ............................................................................................................ 1
23 1311566 Plug ................................................................................................................ 1
24 1311844 Retaining Ring ................................................................................................ 1
25 1557263 Kit-Gasket ........................................................................................................... 1

FOOTNOTES:
a Remanufactured Transmission-2104742 d S/N G019E01997F →
b → S/N G019E01996F e PENDING PER ECN 68533-57 →
c S/N G019E01997F ↔ PENDING PER ECN
68533-57

©2008 HYSTER COMPANY See Service Manual 5-11


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

TRANSMISSION CASE (FIGURE 5-6)

5-12 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

TRANSMISSION CASE
ITEM PART NO. DESCRIPTION QTY
c 2071311 Transmission Assy .............................................................................................. 1
bd 2104740 Transmission Assy .............................................................................................. 1
e 2093555 Transmission Assy .............................................................................................. 1
1 1579015 Transmission Housing .................................................................................... 1
1 a 1691359 Spacer ........................................................................................................ 1
2 1579016 Tube Assy (Suction) ................................................................................... 1
3 1579017 Clip ............................................................................................................. 1
4 18557 Capscrew ................................................................................................... 1
5 15157 Lockwasher ................................................................................................ 1
6 1579019 O-Ring ........................................................................................................ 1
7 330504 Nut .............................................................................................................. 4
8 1556915 Tube (Low Speed) ...................................................................................... 1
9 1312266 Tube (Third Clutch) .................................................................................... 1
10 15316 Fitting ......................................................................................................... 1
11 1389313 Plug ................................................................................................................ 1
12 16483 O-Ring ........................................................................................................ 1
13 235691 Fitting .............................................................................................................. 1
14 16484 O-Ring ........................................................................................................ 1
15 1691361 Baffle .............................................................................................................. 1
16 1312268 Cover .............................................................................................................. 1
17 330511 Plug ............................................................................................................ 1
18 330502 Pin .................................................................................................................. 2
19 1384794 Screw ............................................................................................................. 12
20 1390042 Screw ............................................................................................................. 2
21 15157 Lockwasher .................................................................................................... 14
22 130625 O-Ring ............................................................................................................ 3
23 1312269 Gasket ............................................................................................................ 1
24 1311544 Drain Plug (Drain) ........................................................................................... 1
25 1556918 Plug (Dipstick) ................................................................................................ 1
25 16486 O-Ring ........................................................................................................ 1
26 1579021 Sensor (Speed) .............................................................................................. 3
27 1579011 O-Ring ........................................................................................................ 3
28 87281 O-Ring ............................................................................................................ 1
1557263 Kit-Gasket ....................................................................................................... 1

FOOTNOTES:
a Not Illustrated d S/N G019E01997F ↔ PENDING PER ECN
b Remanufactured Transmission-2104742 68533-57
c → S/N G019E01996F e PENDING PER ECN 68533-57 →

©2008 HYSTER COMPANY See Service Manual 5-13


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

AUXILIARY PUMP DRIVE (FIGURE 5-7)

5-14 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

AUXILIARY PUMP DRIVE


ITEM PART NO. DESCRIPTION QTY
b 2071311 Transmission Assy .............................................................................................. 1
ac 2104740 Transmission Assy .............................................................................................. 1
d 2093555 Transmission Assy .............................................................................................. 1
1 1556950 Support ........................................................................................................... 1
2 16815 Capscrew ....................................................................................................... 2
3 330552 Washer ........................................................................................................... 2
4 1556951 Washer ........................................................................................................... 2
5 1583613 Bearing ........................................................................................................... 1
6 330591 Ring ................................................................................................................ 1
7 1556952 Gear ............................................................................................................... 1
8 1471371 O-Ring ............................................................................................................ 1
9 1579125 Adapter (Pump) .............................................................................................. 1
10 1471383 Gasket (Cover) ............................................................................................... 1
11 330566 Cover .............................................................................................................. 1
12 1579126 Stud ................................................................................................................ 4
13 15158 Washer ........................................................................................................... 4
14 1579127 Nut .................................................................................................................. 4
15 1579128 Spacer ................................................................................................................ 4
1557263 Kit-Gasket ....................................................................................................... 1

FOOTNOTES:
a Remanufactured Transmission-2104742 c S/N G019E01997F ↔ PENDING PER ECN
b → S/N G019E01996F 68533-57
d PENDING PER ECN 68533-57 →

©2008 HYSTER COMPANY See Service Manual 5-15


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

CHARGE PUMP AND FILTER ASSEMBLY (FIGURE 5-8)

5-16 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

CHARGE PUMP AND FILTER ASSEMBLY


ITEM PART NO. DESCRIPTION QTY
b 2071311 Transmission Assy .............................................................................................. 1
ac 2104740 Transmission Assy .............................................................................................. 1
d 2093555 Transmission Assy .............................................................................................. 1
1 1556991 Charge Pump Assembly ................................................................................. 1
2 1556992 Transmission Filter ......................................................................................... 1
3 1311695 Gasket ............................................................................................................ 1
4 87281 O-Ring ............................................................................................................ 1
5 1556993 Screw ............................................................................................................. 4
6 1556994 Screw ............................................................................................................. 1
7 15157 Lockwasher .................................................................................................... 5
1557263 Kit-Gasket ........................................................................................................... 1
1335619 Kit-Charge Pump ................................................................................................ 1

FOOTNOTES:
a Remanufactured Transmission-2104742 c S/N G019E01997F ↔ PENDING PER ECN
b → S/N G019E01996F 68533-57
d PENDING PER ECN 68533-57 →

©2008 HYSTER COMPANY See Service Manual 5-17


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

TRANSMISSION CONTROL VALVE (FIGURE 5-9)

5-18 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

TRANSMISSION CONTROL VALVE


ITEM PART NO. DESCRIPTION QTY
c 2071311 Transmission Assy .............................................................................................. 1
bd 2104740 Transmission Assy .............................................................................................. 1
e 2093555 Transmission Assy .............................................................................................. 1
1657710 Hydraulic Control Valve .................................................................................. 1
1 1556999 Side Plate (Spacer) .................................................................................... 1
2 1557000 Plate (Adapter) ........................................................................................... 1
3 1557001 Gasket ........................................................................................................ 2
4 ..... Plug ............................................................................................................ 4
5 ..... Spool Body ................................................................................................. 1
6 1565474 Solenoid (VFS) ........................................................................................... 4
7 1579141 Solenoid (12 Volt) ....................................................................................... 3
8 1585088 Clamp ......................................................................................................... 1
9 1585089 Clamp ......................................................................................................... 1
10 1557002 Clamp ......................................................................................................... 1
11 1557003 Screw ......................................................................................................... 9
12 1659579 Wire Harness ............................................................................................. 1
13 1565472 Cover (Solenoid) ........................................................................................ 1
14 ..... Spool .......................................................................................................... 2
15 ..... Spool .......................................................................................................... 2
16 1641836 Spring (Pilot Valve) .................................................................................... 4
17 ..... Spool (Pilot Switch) .................................................................................... 1
18 1585091 Pin (Parallel) ............................................................................................... 4
19 ..... Spool (Pressure Reducer) .......................................................................... 1
20 1641838 Spring (Pressure Reducer) ........................................................................ 1
21 ..... Spool (Pressure Check) ............................................................................. 4
22 ..... Spring (Pressure Check) ............................................................................ 4
23 ..... Pin (Stop) ................................................................................................... 1
24 ..... Spool (Intensifier) ....................................................................................... 4
25 1641840 Spring ......................................................................................................... 4
26 ..... O-Ring ........................................................................................................ 5
27 1565473 Plug ............................................................................................................ 1
28 ..... Spool (Stop) ............................................................................................... 4
29 ..... Spool (Accumulator) ................................................................................... 4
30 1641841 Spring (Accumulator) ................................................................................. 4
31 1557007 Plug ............................................................................................................ 13
32 1557008 O-Ring ........................................................................................................ 13
33 1557009 Capscrew ................................................................................................... 6
34 1556998 Lockwasher ................................................................................................ 6
35 1557010 Screw ......................................................................................................... 10
36 1557011 Lockwasher ................................................................................................ 10
37 1557012 Gasket ........................................................................................................ 1
38 ..... Plug ............................................................................................................ 4
39 1530732 O-Ring ........................................................................................................ 5
40 ..... Pilot Valve Spring ....................................................................................... 3
41 1556996 Gasket ............................................................................................................ 1
42 1556998 Lockwasher .................................................................................................... 15
43 1556997 Screw ............................................................................................................. 15
44 1641837 Pin .................................................................................................................. 1
45 1609937 Washer ........................................................................................................... 10
a 1557014 Strap ............................................................................................................... 4

©2008 HYSTER COMPANY See Service Manual 5-19


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

TRANSMISSION CONTROL VALVE


ITEM PART NO. DESCRIPTION QTY
1641835 Kit-Seal ............................................................................................................... 1
1557263 Kit-Gasket ........................................................................................................... 1
1608583 Kit-Seal ............................................................................................................... 1

FOOTNOTES:
a Not Illustrated d S/N G019E01997F ↔ PENDING PER ECN
b Remanufactured Transmission-2104742 68533-57
c → S/N G019E01996F e PENDING PER ECN 68533-57 →

5-20 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NOTES

©2008 HYSTER COMPANY See Service Manual 5-21


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

DRIVE GEAR (FIGURE 5-10)

5-22 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

DRIVE GEAR
ITEM PART NO. DESCRIPTION QTY
b 2071311 Transmission Assy .............................................................................................. 1
ac 2104740 Transmission Assy .............................................................................................. 1
d 2093555 Transmission Assy .............................................................................................. 1
1 1311567 Support ........................................................................................................... 1
2 1311571 Ball Bearing .................................................................................................... 1
3 37065 Snap Ring ....................................................................................................... 2
4 1311805 Retaining Ring ................................................................................................ 1
5 1556957 Gear (Drive Pump) ......................................................................................... 1
6 1556958 Gear (Idler Pump) ........................................................................................... 1
7 1556959 Shaft ............................................................................................................... 1
8 61141 Ball ................................................................................................................. 1
9 41308 Bearing ........................................................................................................... 1
10 330570 Retaining Ring ................................................................................................ 2
11 330612 Ring ................................................................................................................ 2
12 1471366 Screw ............................................................................................................. 2
13 15156 Lockwasher .................................................................................................... 2

FOOTNOTES:
a Remanufactured Transmission-2104742 c S/N G019E01997F ↔ PENDING PER ECN
b → S/N G019E01996F 68533-57
d PENDING PER ECN 68533-57 →

©2008 HYSTER COMPANY See Service Manual 5-23


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

DRIVE PLATE (FIGURE 5-11)

ITEM PART NO. DESCRIPTION QTY


b 2071311 Transmission Assy .............................................................................................. 1
ac 2104740 Transmission Assy .............................................................................................. 1
d 2093555 Transmission Assy .............................................................................................. 1
1 18535 Capscrew ....................................................................................................... 10
2 15156 Lockwasher .................................................................................................... 10
3 1312373 Back-Up Ring ................................................................................................. 1
4 ..... Drive Plate ...................................................................................................... 4
1312271 Kit-Drive Plate Torque Conv ........................................................................... 1

FOOTNOTES:
a Remanufactured Transmission-2104742 c S/N G019E01997F ↔ PENDING PER ECN
b → S/N G019E01996F 68533-57
d PENDING PER ECN 68533-57 →

5-24 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NOTES

©2008 HYSTER COMPANY See Service Manual 5-25


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

FORWARD CLUTCH (FIGURE 5-12)

5-26 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

FORWARD CLUTCH
ITEM PART NO. DESCRIPTION QTY
b 2071311 Transmission Assy .............................................................................................. 1
ac 2104740 Transmission Assy .............................................................................................. 1
d 2093555 Transmission Assy .............................................................................................. 1
1 1691399 Shaft ............................................................................................................... 1
2 1556963 Piston (Piston) ................................................................................................ 1
3 1311811 Piston Seal ................................................................................................. 1
4 1311812 Piston Seal ................................................................................................. 1
5 1655548 Friction Disk (Inner) ........................................................................................ 12
6 1556965 Friction Disk (Outer) ....................................................................................... 12
7 1556966 Spacer ............................................................................................................ 1
8 1556967 Plate ............................................................................................................... 1
8 1556968 Seal ............................................................................................................ 1
9 1311810 Snap Ring ....................................................................................................... 1
10 1556969 Disk Spring ..................................................................................................... 1
11 1311808 Snap Ring ....................................................................................................... 1
12 1311668 Sleeve ............................................................................................................ 1
13 1311555 Spring (Expander) .......................................................................................... 3
13 1311646 Ring (Forward Shaft) ...................................................................................... 3
14 1311666 Bearing ........................................................................................................... 1
15 1311816 Retaining Ring ................................................................................................ 1
16 1311817 Bearing (Rear) ................................................................................................ 1
17 1311825 Retaining Ring ................................................................................................ 2
18 ..... Gear (Forward Shaft) ..................................................................................... 1
1557263 Kit-Gasket ....................................................................................................... 1

FOOTNOTES:
a Remanufactured Transmission-2104742 c S/N G019E01997F ↔ PENDING PER ECN
b → S/N G019E01996F 68533-57
d PENDING PER ECN 68533-57 →

©2008 HYSTER COMPANY See Service Manual 5-27


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

GEAR CLUTCH INSTALLATION (FIGURE 5-13)

5-28 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

GEAR CLUTCH INSTALLATION


ITEM PART NO. DESCRIPTION QTY
b 2071311 Transmission Assy .............................................................................................. 1
ac 2104740 Transmission Assy .............................................................................................. 1
d 2093555 Transmission Assy .............................................................................................. 1
1 1556945 Gear (Idler) ..................................................................................................... 1
2 1556946 Gear (Reverse Clutch) ................................................................................... 1
3 1556947 Gear (Forward Shaft) ..................................................................................... 1
4 1556948 Gear (Low Clutch) .......................................................................................... 1
5 1556949 Gear (Output Gear) ........................................................................................ 1

FOOTNOTES:
a Remanufactured Transmission-2104742 c S/N G019E01997F ↔ PENDING PER ECN
b → S/N G019E01996F 68533-57
d PENDING PER ECN 68533-57 →

©2008 HYSTER COMPANY See Service Manual 5-29


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

REVERSE IDLER SHAFT (FIGURE 5-14)

5-30 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

REVERSE IDLER SHAFT


ITEM PART NO. DESCRIPTION QTY
b 2071311 Transmission Assy .............................................................................................. 1
ac 2104740 Transmission Assy .............................................................................................. 1
d 2093555 Transmission Assy .............................................................................................. 1
1 1311649 Drive Shaft (Reverse) ..................................................................................... 1
2 1556970 O-Ring ............................................................................................................ 1
3 55280 Ball ................................................................................................................. 1
4 1311671 Thrust Plate .................................................................................................... 2
5 1311822 Bearing Set ..................................................................................................... 1
6 1311823 Nut .................................................................................................................. 1
7 ..... Gear (Reverse Idler) ....................................................................................... 1
1557263 Kit-Gasket ........................................................................................................... 1

FOOTNOTES:
a Remanufactured Transmission-2104742 c S/N G019E01997F ↔ PENDING PER ECN
b → S/N G019E01996F 68533-57
d PENDING PER ECN 68533-57 →

©2008 HYSTER COMPANY See Service Manual 5-31


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

LOW CLUTCH (FIGURE 5-15)

5-32 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

LOW CLUTCH
ITEM PART NO. DESCRIPTION QTY
b 2071311 Transmission Assy .............................................................................................. 1
ac 2104740 Transmission Assy .............................................................................................. 1
d 2093555 Transmission Assy .............................................................................................. 1
1 1556972 Housing (Low Shaft, Hub and Drum) ............................................................. 1
2 1556973 Piston (Piston) ................................................................................................ 1
3 1311811 Piston Seal ................................................................................................. 1
4 1311812 Piston Seal ................................................................................................. 1
5 1556965 Friction Disk (Outer) ....................................................................................... 13
6 1556964 Separator Plate (Inner) ................................................................................... 13
7 1556978 Clutch Plate .................................................................................................... 1
8 1311810 Snap Ring ....................................................................................................... 1
9 1556975 Disk Spring (Disc) ........................................................................................... 1
10 1556976 Retainer .......................................................................................................... 2
11 382269 Snap Ring ....................................................................................................... 2
12 1556966 Spacer ............................................................................................................ 1
13 1312359 Bearing (Low Speed) ...................................................................................... 1
14 330590 Bearing ........................................................................................................... 1
15 1312385 Spacer (Low Speed) ....................................................................................... 1
16 382262 Snap Ring ....................................................................................................... 2
17 1556977 Piston Ring ..................................................................................................... 1
18 382283 Bearing ........................................................................................................... 1
19 330597 Bearing ........................................................................................................... 1
20 1311818 Spacer ............................................................................................................ 1
21 330598 Retaining Ring ................................................................................................ 1
22 1312362 Gasket ............................................................................................................ 1
23 18557 Capscrew ....................................................................................................... 4
24 15157 Lockwasher .................................................................................................... 4
25 79970 O-Ring ............................................................................................................ 1
26 1312363 Bearing Cap ................................................................................................... 1
27 14589 Plug ............................................................................................................ 1
1557263 Kit-Gasket .................................................................................................. 1

FOOTNOTES:
a Remanufactured Transmission-2104742 c S/N G019E01997F ↔ PENDING PER ECN
b → S/N G019E01996F 68533-57
d PENDING PER ECN 68533-57 →

©2008 HYSTER COMPANY See Service Manual 5-33


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

OUTPUT FLANGE (FIGURE 5-16)

5-34 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

OUTPUT FLANGE
ITEM PART NO. DESCRIPTION QTY
b 2071311 Transmission Assy (Cummins) ........................................................................... 1
ac 2104740 Transmission Assy .............................................................................................. 1
d 2093555 Transmission Assy .............................................................................................. 1
1 1311686 Flange (Output) .............................................................................................. 1

FOOTNOTES:
a Remanufactured Transmission-2104742 c S/N G019E01997F ↔ PENDING PER ECN
b → S/N G019E01996F 68533-57
d PENDING PER ECN 68533-57 →

©2008 HYSTER COMPANY See Service Manual 5-35


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

OUTPUT SHAFT (FIGURE 5-17)

5-36 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

OUTPUT SHAFT
ITEM PART NO. DESCRIPTION QTY
b 2071311 Transmission Assy .............................................................................................. 1
ac 2104740 Transmission Assy .............................................................................................. 1
d 2093555 Transmission Assy .............................................................................................. 1
1 43310 Bearing ........................................................................................................... 1
2 1556982 Shaft (Output) ................................................................................................. 1
3 1311827 Spacer ............................................................................................................ 1
4 330607 Bearing (Rear) ................................................................................................ 1
5 330596 Ball ................................................................................................................. 1
6 330605 Spacer ............................................................................................................ 1
7 330604 Gasket ............................................................................................................ 1
8 330603 Cap (Bearing) ................................................................................................. 1
9 330602 Seal ................................................................................................................ 1
10 1556989 Capscrew ....................................................................................................... 4
11 1556990 Lockwasher .................................................................................................... 4
12 86553 O-Ring ............................................................................................................ 1
13 330614 Washer ........................................................................................................... 1
14 330615 Nut .................................................................................................................. 1
15 330606 Ring ................................................................................................................ 1
1557263 Kit-Gasket ....................................................................................................... 1

FOOTNOTES:
a Remanufactured Transmission-2104742 c S/N G019E01997F ↔ PENDING PER ECN
b → S/N G019E01996F 68533-57
d PENDING PER ECN 68533-57 →

©2008 HYSTER COMPANY See Service Manual 5-37


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

REVERSE AND SECOND CLUTCH (FIGURE 5-18)

5-38 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

REVERSE AND SECOND CLUTCH


ITEM PART NO. DESCRIPTION QTY
b 2071311 Transmission Assy .............................................................................................. 1
ac 2104740 Transmission Assy .............................................................................................. 1
d 2093555 Transmission Assy .............................................................................................. 1
1 1691404 Shaft (Reverse, Second Shaft, Gear) ............................................................. 1
2 1556963 Piston (Piston) ................................................................................................ 1
3 1311811 Piston Seal ................................................................................................. 1
4 1311812 Piston Seal ................................................................................................. 1
5 1556963 Piston ............................................................................................................. 1
6 1311811 Piston Seal ................................................................................................. 1
7 1311812 Piston Seal ................................................................................................. 1
8 1556964 Separator Plate (Inner) (Second) ................................................................... 6
8 1556964 Separator Plate (Inner) (Reverse) .................................................................. 12
9 1312356 Retaining Ring ................................................................................................ 1
10 1556965 Friction Disk (Outer) ....................................................................................... 18
11 1556966 Spacer ............................................................................................................ 1
12 1556978 Clutch Plate .................................................................................................... 1
13 1311810 Snap Ring ....................................................................................................... 2
14 1556979 Spacer ............................................................................................................ 1
15 1556967 Plate ............................................................................................................... 1
16 1556968 Seal ............................................................................................................ 1
17 1556969 Disk Spring ..................................................................................................... 1
18 1556983 Disk Spring ..................................................................................................... 1
19 382269 Snap Ring ....................................................................................................... 1
20 44308 Ball Bearing .................................................................................................... 1
21 1556984 Ball Bearing .................................................................................................... 1
22 1311806 Retaining Ring ................................................................................................ 2
23 1312351 Bearing ........................................................................................................... 1
24 330570 Retaining Ring ................................................................................................ 1
25 304527 Snap Ring ....................................................................................................... 1
26 330586 Ring ................................................................................................................ 1
27 1556985 Piston Ring ..................................................................................................... 3
28 1311807 Spacer ............................................................................................................ 1
29 1311808 Snap Ring ....................................................................................................... 2
30 1311658 Bearing (Rear) ................................................................................................ 1
31 1484565 Clutch Gear (Second Clutch) ......................................................................... 1
32 1312097 Retainer .......................................................................................................... 1
1557263 Kit-Gasket ....................................................................................................... 1

FOOTNOTES:
a Remanufactured Transmission-2104742 c S/N G019E01997F ↔ PENDING PER ECN
b → S/N G019E01996F 68533-57
d PENDING PER ECN 68533-57 →

©2008 HYSTER COMPANY See Service Manual 5-39


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

THIRD CLUTCH (FIGURE 5-19)

5-40 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

THIRD CLUTCH
ITEM PART NO. DESCRIPTION QTY
b 2071311 Transmission Assy .............................................................................................. 1
ac 2104740 Transmission Assy .............................................................................................. 1
d 2093555 Transmission Assy .............................................................................................. 1
1 1644929 Gear Asm (Third Shaft, Gear, and Drum) ...................................................... 1
2 1556985 Piston Ring ..................................................................................................... 2
3 1312351 Bearing ........................................................................................................... 1
4 304527 Snap Ring ....................................................................................................... 1
5 330586 Ring ................................................................................................................ 1
6 1556963 Piston ............................................................................................................. 1
7 1311811 Piston Seal ................................................................................................. 1
8 1311812 Piston Seal ................................................................................................. 1
9 1556983 Disk Spring ..................................................................................................... 1
10 1311808 Snap Ring ....................................................................................................... 1
11 1644930 Disk ................................................................................................................ 6
12 1510565 Friction Plate .................................................................................................. 2
12 1510564 Friction Plate .................................................................................................. 5
13 1556979 Spacer ............................................................................................................ 1
14 1556978 Clutch Plate .................................................................................................... 1
15 1311810 Snap Ring ....................................................................................................... 1
16 1311658 Bearing ........................................................................................................... 1
17 1484565 Clutch Gear (Third Clutch) ............................................................................. 1
18 382269 Snap Ring ....................................................................................................... 1
19 1312097 Retainer .......................................................................................................... 1
20 1312356 Retaining Ring ................................................................................................ 1
1557263 Kit-Gasket ....................................................................................................... 1

FOOTNOTES:
a Remanufactured Transmission-2104742 c S/N G019E01997F ↔ PENDING PER ECN
b → S/N G019E01996F 68533-57
d PENDING PER ECN 68533-57 →

©2008 HYSTER COMPANY See Service Manual 5-41


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

TURBINE SHAFT AND STATOR SUPPORT (FIGURE 5-20)

5-42 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

TURBINE SHAFT AND STATOR SUPPORT


ITEM PART NO. DESCRIPTION QTY
b 2071311 Transmission Assy .............................................................................................. 1
ac 2104740 Transmission Assy .............................................................................................. 1
d 2093555 Transmission Assy .............................................................................................. 1
1 1691360 Shaft ............................................................................................................... 1
2 1312376 Retaining Ring ................................................................................................ 1
3 382283 Bearing ........................................................................................................... 1
4 1311719 Ring ................................................................................................................ 1
5 1311716 Washer ........................................................................................................... 1
6 1311717 Retaining Ring ................................................................................................ 1
7 1311718 Piston Ring ..................................................................................................... 1
8 1312272 Support (Stator) .............................................................................................. 1
9 1312378 Screw ............................................................................................................. 1
10 1312374 Piston Ring ..................................................................................................... 1
11 1556922 Spring (Piston) ................................................................................................ 1
12 1312274 Baffle (Oil) ...................................................................................................... 1
13 330532 Seal ............................................................................................................ 1
14 1312375 Seal ................................................................................................................ 1
1557263 Kit-Gasket ....................................................................................................... 1

FOOTNOTES:
a Remanufactured Transmission-2104742 c S/N G019E01997F ↔ PENDING PER ECN
b → S/N G019E01996F 68533-57
d PENDING PER ECN 68533-57 →

©2008 HYSTER COMPANY See Service Manual 5-43


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

NOTES

5-44 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

6 DRIVE AXLE
UNIT CODE G019
01/2009 NORTH AMERICA

SECTION 6
DRIVE AXLE

DESCRIPTION PAGE

AXLE HOUSING AND ATTACHING PARTS .................................................................................................. 6-2


DIFFERENTIAL AND CARRIER
DRY BRAKE ................................................................................................................................................ 6-8
WET BRAKE ............................................................................................................................................... 6-4
DRIVE TIRES AND WHEELS
BERGOUGNAN - SOLID TIRE ................................................................................................................... 6-18
BRIDGESTONE .......................................................................................................................................... 6-19
MICHELIN ................................................................................................................................................... 6-20
TRELLEBORG ............................................................................................................................................ 6-21
HUB AND SHAFT ASSEMBLY
DRY BRAKE ................................................................................................................................................ 6-14
WET BRAKE ............................................................................................................................................... 6-12
PARK BRAKE
WET BRAKE ............................................................................................................................................... 6-16

©2008 HYSTER COMPANY See Service Manual 6-1


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

AXLE HOUSING AND ATTACHING PARTS (FIGURE 6-1)

6-2 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

AXLE HOUSING AND ATTACHING PARTS


KEY:
A: Dry Brake
B: Wet Brake, Container Handler Trucks
C: Wet Brake, Forklift Trucks
QTY
ITEM PART NO. DESCRIPTION A B C
1634397 Drive Axle .......................................................................................... 1 .. ..
1634395 Drive Axle .......................................................................................... .. 1 ..
1634394 Drive Axle .......................................................................................... .. .. 1
1 1495650 Drive Axle Housing ........................................................................ 1 .. 1
1 1489414 Drive Axle Housing ........................................................................ .. 1 ..
1 1473777 Magnet ...................................................................................... 6 6 6
2 15316 Fitting ........................................................................................ 1 1 1
3 1380784 Stud (Long) ............................................................................... 4 4 4
3 214195 Bolt (Short) ................................................................................ 8 8 8
4 321293 Plug ........................................................................................... 1 1 1
5 86007 Washer .......................................................................................... 12 12 12
6 1613651 Breather ........................................................................................ 1 1 1
7 358099 Nut ................................................................................................. 12 12 12
8 1323889 Capscrew .......................................................................................... 8 8 8
9 221780 Washer .............................................................................................. 16 16 16
10 221720 Nut ..................................................................................................... 8 8 8
11 376026 Wheel Nut .......................................................................................... 20 20 20

©2008 HYSTER COMPANY See Service Manual 6-3


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

DIFFERENTIAL AND CARRIER (FIGURE 6-2)


WET BRAKE

6-4 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

DIFFERENTIAL AND CARRIER


WET BRAKE

ITEM PART NO. DESCRIPTION QTY


1634394 Drive Axle (Forklift Trucks) ................................................................................. 1
1634395 Drive Axle (Container Handler Trucks Only) ....................................................... 1
1 1357734 Locknut ........................................................................................................... 1
2 1312083 Washer ........................................................................................................... 1
3 293653 Capscrew ....................................................................................................... 8
4 221767 Washer ........................................................................................................... 8
5 1489405 Yoke ............................................................................................................... 1
5 1578546 Yoke ............................................................................................................... 1
5 1578548 Deflector ..................................................................................................... 1
6 1382918 Brake Disk ...................................................................................................... 1
7 1642099 Oil Seal ........................................................................................................... 1
8 1541612 Capscrew ....................................................................................................... 3
9 1450861 Washer ........................................................................................................... 8
10 1541613 Adapter ........................................................................................................... 1
11 1561604 Brake Assembly ............................................................................................. 1
12 1347812 Bearing Cone ................................................................................................. 1
13 200972 Bearing Cup ................................................................................................... 1
14 1541614 Cage (Assembly Pinion) ................................................................................. 1
15 ..... Spacer (0.344 in.) ........................................................................................... AR
15 ..... Spacer (0.345 in.) ........................................................................................... AR
15 ..... Spacer (0.346 in.) ........................................................................................... AR
15 ..... Spacer (0.347 in.) ........................................................................................... AR
15 ..... Spacer (0.348 in.) ........................................................................................... AR
15 ..... Spacer (0.354 in.) ........................................................................................... AR
15 ..... Spacer (0.358 in.) ........................................................................................... AR
15 ..... Spacer (0.359 in.) ........................................................................................... AR
15 ..... Spacer (0.360 in.) ........................................................................................... AR
15 ..... Spacer (0.361 in.) ........................................................................................... AR
15 ..... Spacer (0.362 in.) ........................................................................................... AR
16 30062 Bearing Cup ................................................................................................... 1
17 1347774 Bearing Cone ................................................................................................. 1
18 ..... Pinion Gear .................................................................................................... 1
19 ..... Shim (0.003 in.) .............................................................................................. AR
19 ..... Shim (0.005 in.) .............................................................................................. AR
19 ..... Shim (0.010 in.) .............................................................................................. AR
19 ..... Shim (0.020 in.) .............................................................................................. AR
20 296844 Bearing ........................................................................................................... 1
21 240683 Snap Ring ....................................................................................................... 1
22 1380893 Differential Carrier .......................................................................................... 1
23 86008 Cotter Pin ................................................................................................... 2
24 293716 Capscrew ................................................................................................... 4
25 1347770 Washer ....................................................................................................... 4
26 ..... Bearing Cap ............................................................................................... 2
27 1380777 Ball ............................................................................................................. 4
28 1347839 Ring (LH and RH) ........................................................................................... 2
29 1475420 Bearing Cup (LH and RH) .............................................................................. 2
30 1475421 Bearing Cone (LH and RH) ............................................................................ 1
31 1374550 Nut .................................................................................................................. 12
32 125428 Washer ........................................................................................................... 12
33 ..... Case ............................................................................................................... 1

©2008 HYSTER COMPANY See Service Manual 6-5


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

DIFFERENTIAL AND CARRIER


WET BRAKE

ITEM PART NO. DESCRIPTION QTY


33 1489411 Bevel Gear (4.63 Ratio) .................................................................................. 1
34 1632514 Differential Housing ........................................................................................ 1
35 1489287 Kit-Hardware .................................................................................................. 1
35 1347822 Bolt ............................................................................................................. 12
36 1489286 Kit-Differential ................................................................................................. 1
36 1380797 Thrust Washer ............................................................................................ 2
37 1380776 Gear ............................................................................................................... 2
38 200982 Washer ........................................................................................................... 4
39 1347835 Pinion ............................................................................................................. 4
40 1318626 Spider ............................................................................................................. 1
41 1489410 Case ............................................................................................................... 1
42 1450861 Washer ........................................................................................................... 16
43 1347831 Capscrew ....................................................................................................... 16
1347800 Kit-Spacer ........................................................................................................... 1
1374552 Kit-Shim .............................................................................................................. 1
46 1514331 Kit-Repair Parking Brake .................................................................................... 1

6-6 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NOTES

©2008 HYSTER COMPANY See Service Manual 6-7


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

DIFFERENTIAL AND CARRIER (FIGURE 6-3)


DRY BRAKE

6-8 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

DIFFERENTIAL AND CARRIER


DRY BRAKE

ITEM PART NO. DESCRIPTION QTY


1634397 Drive Axle ........................................................................................................... 1
1 1357734 Locknut ........................................................................................................... 1
2 1312083 Washer ........................................................................................................... 1
3 1347819 Capscrew ....................................................................................................... 8
4 1450861 Washer ........................................................................................................... 8
5 1642099 Oil Seal ........................................................................................................... 1
6 1347812 Bearing Cone (Outer) ..................................................................................... 1
7 200972 Bearing Cup (Outer) ....................................................................................... 1
8 1374091 Cage ............................................................................................................... 1
9 ..... Spacer (8,75 mm) ........................................................................................... 2
9 ..... Spacer (8,78 mm) ........................................................................................... 2
9 ..... Spacer (8,80 mm) ........................................................................................... 2
9 ..... Spacer (8,83 mm) ........................................................................................... 2
9 ..... Spacer (8,85 mm) ........................................................................................... 2
9 ..... Spacer (8,98 mm) ........................................................................................... 2
9 ..... Spacer (9,10 mm) ........................................................................................... 2
9 ..... Spacer (9,13 mm) ........................................................................................... 2
9 ..... Spacer (9,15 mm) ........................................................................................... 2
9 ..... Spacer (9,18 mm) ........................................................................................... 2
9 ..... Spacer (9,20 mm) ........................................................................................... 2
10 30062 Bearing Cup (Inner) ........................................................................................ 1
11 1347774 Bearing Cone (Inner) ...................................................................................... 1
12 ..... Pinion Gear .................................................................................................... 1
13 125428 Washer ........................................................................................................... 12
14 1374550 Nut .................................................................................................................. 12
15 296844 Bearing ........................................................................................................... 1
16 ..... Shim (0.003 in.) .............................................................................................. AR
16 ..... Shim (0.005 in.) .............................................................................................. AR
16 ..... Shim (0.010 in.) .............................................................................................. AR
16 ..... Shim (0.020 in.) .............................................................................................. AR
17 1380893 Differential Carrier .......................................................................................... 1
18 240683 Snap Ring ....................................................................................................... 1
19 86008 Cotter Pin ....................................................................................................... 2
20 ..... Cap ................................................................................................................. 1
21 1380777 Ball ................................................................................................................. 2
22 200982 Washer ........................................................................................................... 4
23 1347835 Pinion ............................................................................................................. 4
24 293716 Capscrew ....................................................................................................... 4
25 1347770 Washer ........................................................................................................... 4
26 1347839 Ring (LH and RH) ........................................................................................... 1
27 1475420 Bearing Cup (LH and RH) .............................................................................. 1
28 1475421 Bearing Cone (LH and RH) ............................................................................ 1
29 ..... Case ............................................................................................................... 1
30 1347831 Capscrew ....................................................................................................... 16
31 1450861 Washer ........................................................................................................... 16
32 1374089 Deflector ......................................................................................................... 1
33 1374088 Yoke ............................................................................................................... 1
34 1380797 Thrust Washer ................................................................................................ 2
35 ..... Side Gear ....................................................................................................... 2
36 1318626 Spider ............................................................................................................. 1

©2008 HYSTER COMPANY See Service Manual 6-9


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

DIFFERENTIAL AND CARRIER


DRY BRAKE

ITEM PART NO. DESCRIPTION QTY


37 1347822 Bolt ................................................................................................................. 12
38 ..... Gear Assembly ............................................................................................... 1
39 ..... Case (Flange Half) ......................................................................................... 1
39 1489290 Differential Housing ........................................................................................ 1
39 1489291 Case ............................................................................................................... 1
1347800 Kit-Spacer ........................................................................................................... 1
1489286 Kit-Differential ..................................................................................................... 1
1489287 Kit-Hardware ....................................................................................................... 1
1374552 Kit-Shim .............................................................................................................. 1
1374559 Gear and Pinion .................................................................................................. 1

6-10 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NOTES

©2008 HYSTER COMPANY See Service Manual 6-11


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

HUB AND SHAFT ASSEMBLY (FIGURE 6-4)


WET BRAKE

6-12 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

HUB AND SHAFT ASSEMBLY


WET BRAKE

ITEM PART NO. DESCRIPTION QTY


1634394 Drive Axle (Forklift Trucks) ................................................................................. 1
1634395 Drive Axle (Container Handler Trucks Only) ....................................................... 1
1 321293 Plug ................................................................................................................ 2
2 1385715 Screw ............................................................................................................. 6
3 1489416 Spider ............................................................................................................. 2
3 1489417 Spider ......................................................................................................... 1
4 273969 Button (Thrust) ....................................................................................... 3
5 1303551 Button (Thrust) ....................................................................................... 1
6 1489302 Lockring ...................................................................................................... 3
7 1316044 Washer (Inner) ........................................................................................... 3
8 1489303 Pinion ......................................................................................................... 3
9 1489304 Thrust Washer (Outer) ............................................................................... 3
10 1489305 Shaft (Pinion) ............................................................................................. 3
10 1489306 O-Ring ................................................................................................... 2
11 1450074 Snap Ring ....................................................................................................... 2
12 1489297 Gear ............................................................................................................... 2
13 1316045 Thrust Washer ................................................................................................ 2
14 ..... Pin .................................................................................................................. 2
15 1316042 Nut (Bearing) .................................................................................................. 2
16 ..... Sleeve ............................................................................................................ 2
17 1489298 Gear ............................................................................................................... 2
18 1489299 Capscrew ....................................................................................................... 8
19 1489300 Lock ................................................................................................................ 2
20 1489301 Hub ................................................................................................................. 2
21 1312805 O-Ring ............................................................................................................ 2
22 1495653 Shaft (RH) (Non-EC4) .................................................................................... 1
22 1495654 Axle Shaft (LH) (Non-EC4) ............................................................................. 1
22 1489422 Shaft (RH) (EC4) ............................................................................................ 1
22 1489423 Shaft (LH) (EC4) ............................................................................................. 1
23 170379 Bearing Cone (Outer) ..................................................................................... 2
24 1632921 Hub ................................................................................................................. 2
25 170380 Bearing Cup (Outer) ................................................................................... 1
26 1632922 Bearing Cup ............................................................................................... 1
27 1489420 Seal ................................................................................................................ 2
28 1511548 Wheel Stud (Wheel) ....................................................................................... 20
29 1632924 Bearing Cone (Inner) ...................................................................................... 2
30 1489421 Seal ................................................................................................................ 2
31 1489308 Capscrew ....................................................................................................... 26
32 296431 Washer ........................................................................................................... 26
33 1632919 Spindle ........................................................................................................... 2
34 376026 Wheel Nut ........................................................................................................... 20

©2008 HYSTER COMPANY See Service Manual 6-13


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

HUB AND SHAFT ASSEMBLY (FIGURE 6-5)


DRY BRAKE

6-14 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

HUB AND SHAFT ASSEMBLY


DRY BRAKE

ITEM PART NO. DESCRIPTION QTY


1634397 Drive Axle ........................................................................................................... 1
1 1316306 Brake Drum .................................................................................................... 2
2 321293 Plug ................................................................................................................ 1
3 1489295 Spider ............................................................................................................. 1
3 1489296 Spider ......................................................................................................... 2
4 273969 Button (Thrust) ....................................................................................... 3
5 1303551 Button (Thrust) ....................................................................................... 1
6 1489302 Lockring ...................................................................................................... 3
7 1316044 Washer (Inner) ........................................................................................... 3
8 1489303 Pinion ......................................................................................................... 3
9 1489304 Thrust Washer (Outer) ............................................................................... 3
10 1489305 Shaft (Pinion) ............................................................................................. 3
10 1489306 O-Ring ................................................................................................... 1
11 1450074 Snap Ring ....................................................................................................... 2
12 1489297 Gear ............................................................................................................... 2
13 1316042 Nut .................................................................................................................. 2
14 1316045 Thrust Washer ................................................................................................ 1
15 1489298 Gear ............................................................................................................... 1
16 1489299 Capscrew ....................................................................................................... 4
17 1489300 Lock ................................................................................................................ 1
18 1489301 Hub ................................................................................................................. 1
19 296431 Washer ........................................................................................................... 13
20 1495653 Shaft (RH) ...................................................................................................... 1
20 1495654 Axle Shaft (LH) ............................................................................................... 1
21 1489309 Spindle ........................................................................................................... 1
22 170379 Bearing Cone (Outer) ..................................................................................... 1
22 170380 Bearing Cup (Outer) ....................................................................................... 1
23 1312805 O-Ring ............................................................................................................ 2
24 1489307 Hub ................................................................................................................. 1
25 1511548 Wheel Stud (Wheel) ....................................................................................... 10
26 132462 Bearing Cup (Inner) ........................................................................................ 1
27 1316314 Bearing Cone (Inner) ...................................................................................... 1
28 1312807 Seal ................................................................................................................ 1
29 1489308 Capscrew ....................................................................................................... 13
30 1385715 Screw ............................................................................................................. 3
31 376026 Wheel Nut ........................................................................................................... 20

©2008 HYSTER COMPANY See Service Manual 6-15


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

PARK BRAKE (FIGURE 6-6)


WET BRAKE

6-16 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

PARK BRAKE
WET BRAKE

ITEM PART NO. DESCRIPTION QTY


1561604 Brake Assembly .................................................................................................. 1
1 1495623 Housing .......................................................................................................... 1
2 1495624 Retaining Ring ................................................................................................ 1
3 1495625 Piston (Stop) ................................................................................................... 1
4 1495626 Piston ............................................................................................................. 1
5 1495627 Cap ................................................................................................................. 1
6 1495628 Bolt ................................................................................................................. 2
7 1495629 Cup ................................................................................................................. 2
8 1495630 Boot ................................................................................................................ 1
9 1495631 Brake Lining ................................................................................................... 2
10 1495632 Sleeve (Friction) ............................................................................................. 2
11 1495633 Magnet ........................................................................................................... 2
12 1495634 Seal (Cup) ...................................................................................................... 1
13 1495635 Seal (Cup) ...................................................................................................... 1
14 1495636 Setscrew ......................................................................................................... 1
15 1495637 Locknut ........................................................................................................... 1
16 1495638 Nut .................................................................................................................. 2
17 1495639 Cotter Pin ....................................................................................................... 2
18 1495640 O-Ring ............................................................................................................ 1
19 1495641 O-Ring ............................................................................................................ 1
20 1495642 O-Ring ............................................................................................................ 1
21 1495643 Disk Spring (Disc) ........................................................................................... 6
22 1495644 Wear Plate ...................................................................................................... 1
23 1495645 Cylinder Rod ................................................................................................... 1
24 1495646 Bleeder Valve ................................................................................................. 1
25 1495647 Washer ........................................................................................................... 1
26 1495648 Adapter ........................................................................................................... 1
1514331 Kit-Repair Parking Brake ................................................................................ 1

©2008 HYSTER COMPANY See Service Manual 6-17


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

DRIVE TIRES AND WHEELS (FIGURE 6-7)


BERGOUGNAN — SOLID TIRE

ITEM PART NO. DESCRIPTION QTY


1 1313390 Sold Tire (12.00 x 20 Solid) ................................................................................ 6
2 1688645 Wheel Assy ......................................................................................................... 1
2 1377130 Ring ................................................................................................................ 1
2 1377131 Shoulder Ring ................................................................................................. 1
2 1619901 Rim ................................................................................................................. 1
3 1377132 Wheel Lock Ring ............................................................................................ 1

6-18 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

DRIVE TIRES AND WHEELS (FIGURE 6-8)


BRIDGESTONE

KEY:
A: 11.00 x 20 - 14
B: 12.00 x 20 - 18
C: 12 x 20 - 18, Heavy Duty Rim Option
QTY
ITEM PART NO. DESCRIPTION A B C
1594932 Pneumatic Tire (Tire and Tube) ........................................................ 1 .. ..
850995 Pneumatic Tire .................................................................................. .. 1 1
1 1595478 Pneumatic Tire .............................................................................. 1 .. ..
1 850996 Pneumatic Tire (With Flap) ........................................................... .. 1 1
1 23026 Pneumatic Tire .............................................................................. 1 .. ..
1 300294 Pneumatic Tire .............................................................................. .. 1 1
1 130587 Pneumatic Tire .............................................................................. 1 1 1
2 1688644 Wheel ................................................................................................ .. .. 1
2 1688643 Wheel Assy ....................................................................................... 1 1 ..
2 1628969 Rim ................................................................................................ 1 1 ..
2 1384250 Rim ................................................................................................ .. .. 1
2 1391649 Wheel Side Ring ........................................................................... 1 1 ..
2 1377130 Ring ............................................................................................... .. .. 1
2 1377131 Shoulder Ring ............................................................................... .. .. 1
3 1391650 Wheel Lock Ring ........................................................................... 1 1 ..
3 1377132 Wheel Lock Ring ............................................................................... .. .. 1
4 49189 Extension ........................................................................................... 2 2 2

©2008 HYSTER COMPANY See Service Manual 6-19


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

DRIVE TIRES AND WHEELS (FIGURE 6-9)


MICHELIN

ITEM PART NO. DESCRIPTION QTY


1471841 Pneumatic Tire (Radial) ...................................................................................... 1
1 1366719 Pneumatic Tire (Radial) .................................................................................. 1
1 1471922 Tubeless Bead Seal Valve ............................................................................. 1
1 1471601 Tire Flap ......................................................................................................... 1
2 1688644 Wheel .................................................................................................................. 1
2 1377130 Ring ................................................................................................................ 1
2 1377131 Shoulder Ring ................................................................................................. 1
3 1377132 Wheel Lock Ring ................................................................................................. 1
4 116265 Valve Stem ......................................................................................................... 2

6-20 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

DRIVE TIRES AND WHEELS (FIGURE 6-10)


TRELLEBORG

KEY:
A: 12.00 x 20 - 16
B: 11.00 x 20 - 18
QTY
ITEM PART NO. DESCRIPTION A B
1369102 Pneumatic Tire ........................................................................................... 1 ..
1594932 Pneumatic Tire (Tire and Tube) ................................................................. .. 1
1 1369103 Pneumatic Tire ....................................................................................... 1 ..
1 1595478 Pneumatic Tire ....................................................................................... .. 1
1 1369105 Pneumatic Tire ....................................................................................... 1 ..
1 23026 Pneumatic Tire ....................................................................................... .. 1
1 130587 Pneumatic Tire ....................................................................................... 1 1
2 1688643 Wheel Assy ................................................................................................ 1 1
2 1628969 Rim ........................................................................................................ 1 1
2 1391649 Wheel Side Ring .................................................................................... 1 1
3 1391650 Wheel Lock Ring .................................................................................... 1 1
4 49189 Extension ................................................................................................... 2 2

©2008 HYSTER COMPANY See Service Manual 6-21


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

NOTES

6-22 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

7 STEERING SYSTEM
UNIT CODE G019
01/2009 NORTH AMERICA

SECTION 7
STEERING SYSTEM

DESCRIPTION PAGE

STEER AXLE .................................................................................................................................................. 7-6


STEER CYLINDER ......................................................................................................................................... 7-10
STEER TIRES AND WHEELS
BERGOUGNAN - SOLID TIRE ................................................................................................................... 7-12
BRIDGESTONE .......................................................................................................................................... 7-13
MICHELIN ................................................................................................................................................... 7-14
TRELLEBORG ............................................................................................................................................ 7-15
STEERING COLUMN AND ATTACHING PARTS .......................................................................................... 7-4
STEERING COLUMN ASSEMBLY ................................................................................................................. 7-2

©2008 HYSTER COMPANY See Service Manual 7-1


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

STEERING COLUMN ASSEMBLY (FIGURE 7-1)

7-2 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

STEERING COLUMN ASSEMBLY


ITEM PART NO. DESCRIPTION QTY
2043287 Steering Column ................................................................................................. 1
1 1487124 Pipe (Upper) ................................................................................................... 1
2 1479473 Pin .................................................................................................................. 1
3 1388428 Nut .................................................................................................................. 1
4 1487107 Shaft (Upper) .................................................................................................. 1
5 1487131 Spring ............................................................................................................. 1
6 1388434 Snap Ring ....................................................................................................... 4
7 1504861 O-Ring ............................................................................................................ 2
8 1487111 Screw ............................................................................................................. 2
9 1504862 Nut (Zinc Plated) ............................................................................................ 2
10 1487132 Screw ............................................................................................................. 2
11 1487108 Screw ............................................................................................................. 2
12 1487103 Pipe (Lower) ................................................................................................... 1
13 1487126 Shaft (Lower) .................................................................................................. 1
14 1504865 Support ........................................................................................................... 1
15 1487123 Screw ............................................................................................................. 8
16 1487121 Washer ........................................................................................................... 8
17 1487110 Nut .................................................................................................................. 8
18 1487133 Bracket ........................................................................................................... 1
19 1487109 Boot ................................................................................................................ 1
20 1388438 Handle ............................................................................................................ 1
21 1487114 Spacer ............................................................................................................ 1
22 1487130 Spring ............................................................................................................. 1
23 1487112 Nut (Stop) ....................................................................................................... 2
24 1487105 Lever (Back) ................................................................................................... 1
25 1487106 Lever (Front) ................................................................................................... 1
26 1487115 Washer ........................................................................................................... 1
27 1487104 Support ........................................................................................................... 1
28 1487120 Cotter Pin ....................................................................................................... 1
29 1504867 Ring ................................................................................................................ 1
30 1504864 Regulator ........................................................................................................ 1
31 1504868 Connector ....................................................................................................... 1
32 1504866 Nut .................................................................................................................. 2
33 1487129 Screw ............................................................................................................. 2
34 1504863 Support (Includes Horn Relay) ....................................................................... 1
35 1388435 Ring ................................................................................................................ 1
36 1388436 Boot ................................................................................................................ 1

©2008 HYSTER COMPANY See Service Manual 7-3


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

STEERING COLUMN AND ATTACHING PARTS (FIGURE 7-2)

7-4 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

STEERING COLUMN AND ATTACHING PARTS


ITEM PART NO. DESCRIPTION QTY
1 239503 Nut ...................................................................................................................... 2
2 1492237 Support (Column) ............................................................................................... 1
3 1566041 Screw .................................................................................................................. 2
4 2043287 Steering Column (FFigure 7-1).......................................................................... 1
5 320158 Washer ............................................................................................................... 8
6 1566411 Screw .................................................................................................................. 2
7 1514033 Switch (Turn Signal) ........................................................................................... 1
8 2003859 Flasher ................................................................................................................ 1
9 1476584 Cover (Capscrew Head) ..................................................................................... 6
10 2066204 Wire Harness (Steering Column) (FFigure 4-46)............................................... 1
11 316835 Nut ...................................................................................................................... 1
12 1492214 Wire (Ground) ..................................................................................................... 1
13 16080 Capscrew ............................................................................................................ 4
14 1477228 Plate (Steering Pump) ........................................................................................ 1
15 296025 Capscrew ............................................................................................................ 2
16 1558043 Steering Pump .................................................................................................... 1
16 1563036 Kit-Seal ........................................................................................................... 1
17 296012 Capscrew ............................................................................................................ 4
18 1300117 Washer ............................................................................................................... 4
19 376505 Spacer ................................................................................................................ 4
20 216735 Grommet ............................................................................................................. 4
21 339969 Grommet ............................................................................................................. 1
22 292501 Capscrew ............................................................................................................ 6
23 1468321 Washer (Plastic) ................................................................................................. 6
24 1492236 Plate .................................................................................................................... 2
25 895468 Wheelspinner ...................................................................................................... 1
26 1608622 Horn Button ......................................................................................................... 1
27 1329250 Steering Wheel ................................................................................................... 1
27 1700341 Steering Wheel (Alternate Part) .......................................................................... 1
28 347126 Terminal .............................................................................................................. 1
29 1387159 Wire (Horn Button) .............................................................................................. 1
30 1489846 Cover (Upper RH) ............................................................................................... 1
31 1647655 Nut ...................................................................................................................... 4
32 1489848 Cover (Lower RH) ............................................................................................... 1
33 1492252 Cover (Boot) ....................................................................................................... 1
34 1489847 Cover (Lower LH) ............................................................................................... 1
35 302048 Screw .................................................................................................................. 12
36 1468321 Washer (Plastic) ................................................................................................. 12
37 1489845 Cover (Upper LH) ............................................................................................... 1
38 1520542 Warning Light (Warning light with Circut Board) ................................................. 1
39 1492139 Nut ...................................................................................................................... 6
40 1468319 Screw .................................................................................................................. 6
41 1520541 Cover (Upper) ..................................................................................................... 1
42 136681 Capscrew ............................................................................................................ 4
43 1647654 Washer ............................................................................................................... 6

©2008 HYSTER COMPANY See Service Manual 7-5


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

STEER AXLE (FIGURE 7-3)

7-6 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

STEER AXLE
ITEM PART NO. DESCRIPTION QTY
1 1485302 Hub ..................................................................................................................... 2
2 1311407 Wheel Stud ..................................................................................................... 10
3 186412 Bearing Cup ................................................................................................... 1
4 30100 Bearing Cup ................................................................................................... 1
5 387225 Wear Sleeve ....................................................................................................... 2
6 1485292 Cap ..................................................................................................................... 2
7 15255 Cotter Pin ............................................................................................................ 2
8 1313375 Nut ...................................................................................................................... 2
9 1313374 Washer ............................................................................................................... 2
10 15158 Washer ............................................................................................................... 6
11 18588 Capscrew ............................................................................................................ 6
12 247093 Bearing Cone ...................................................................................................... 2
13 1485294 Bearing Cap ........................................................................................................ 2
14 164639 Wear Sleeve ................................................................................................... 1
15 30189 Bearing Cup ................................................................................................... 1
16 247097 Shim (0.005 in.) .................................................................................................. AR
16 247098 Shim (0.007 in.) .................................................................................................. AR
16 247099 Shim (0.020 in.) .................................................................................................. AR
17 44542 Seal ..................................................................................................................... 2
18 247041 Seal ..................................................................................................................... 2
19 186415 Bearing Cone ...................................................................................................... 2
20 30107 Bearing Cone ...................................................................................................... 2
21 44547 Seal ..................................................................................................................... 2
22 200972 Bearing Cup ........................................................................................................ 2
23 143004 Bearing Cone ...................................................................................................... 2
24 129498 Seal ..................................................................................................................... 2
24 129499 Wear Sleeve ....................................................................................................... 2
25 13963 Grease Fitting ..................................................................................................... 6
26 1498274 Pin ....................................................................................................................... 2
27 1625196 Plate .................................................................................................................... 2
28 1498273 Pin ....................................................................................................................... 2
29 270854 Seal ..................................................................................................................... 8
30 1643440 Spindle (LH) ........................................................................................................ 1
31 1643441 Spindle (RH) ....................................................................................................... 1
32 293708 Capscrew ............................................................................................................ 8
33 320169 Washer ............................................................................................................... 8
34 1637426 Steering Axle ...................................................................................................... 1
34 1591498 Shaft ............................................................................................................... 1
35 1485298 Tie Rod ............................................................................................................... 2
36 192814 Bushing .......................................................................................................... 2
37 183611 Capscrew ............................................................................................................ 4
38 195566 Anchor ................................................................................................................ 4
39 55468 O-Ring ................................................................................................................ 2
40 2083131 Steering Cylinder (FFigure 7-4)......................................................................... 1
41 1473887 Fitting .................................................................................................................. 1
42 1473897 Fitting .................................................................................................................. 1
43 131193 Sealing Ring ....................................................................................................... 1
44 131190 Shim (0.110 in.) .................................................................................................. AR
44 131191 Shim (0.040 in.) .................................................................................................. AR
45 1335873 Bushing ............................................................................................................... 2
46 1335870 Flange ................................................................................................................. 2

©2008 HYSTER COMPANY See Service Manual 7-7


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

STEER AXLE
ITEM PART NO. DESCRIPTION QTY
47 376026 Wheel Nut ........................................................................................................... 20
48 376156 Plate .................................................................................................................... 1
49 15162 Lockwasher ......................................................................................................... 2
50 16279 Capscrew ............................................................................................................ 2
51 16041 Grease Fitting ..................................................................................................... 2
52 320159 Washer ............................................................................................................... 6
53 292514 Capscrew ............................................................................................................ 6
54 15134 Washer ............................................................................................................... 4
55 292560 Capscrew ............................................................................................................ 4
56 1593338 Nut ...................................................................................................................... 4

7-8 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NOTES

©2008 HYSTER COMPANY See Service Manual 7-9


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

STEER CYLINDER (FIGURE 7-4)

7-10 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

STEER CYLINDER
ITEM PART NO. DESCRIPTION QTY
2083131 Steering Cylinder ................................................................................................ 1
1 376087 Tube Wldmt-Cylinder ...................................................................................... 1
2 46629 O-Ring ............................................................................................................ 2
3 270330 Back-Up Ring ................................................................................................. 2
4 1610992 End Cap ......................................................................................................... 2
5 2032492 Seal ................................................................................................................ 2
6 2079273 Rod Wiper ...................................................................................................... 2
7 636951 Wear Ring ...................................................................................................... 2
8 2044372 Piston Seal ..................................................................................................... 1
9 1612390 Piston Rod ...................................................................................................... 1
9 1612393 Piston ......................................................................................................... 1
9 376089 Rod ............................................................................................................. 1
1538811 Kit-Seal (Shell) .................................................................................................... 1
1611146 Kit-Seal (Steering Cylinder) ................................................................................ 1

©2008 HYSTER COMPANY See Service Manual 7-11


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

STEER TIRES AND WHEELS (FIGURE 7-5)


BERGOUGNAN — SOLID TIRE

ITEM PART NO. DESCRIPTION QTY


1 1313390 Sold Tire (12.00 x 20 Solid) ................................................................................ 6
2 1688645 Wheel Assy ......................................................................................................... 1
2 1377130 Ring ................................................................................................................ 1
2 1377131 Shoulder Ring ................................................................................................. 1
2 1619901 Rim ................................................................................................................. 1
3 1377132 Wheel Lock Ring ............................................................................................ 1

7-12 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

STEER TIRES AND WHEELS (FIGURE 7-6)


BRIDGESTONE

KEY:
A: 11.00 x 20 - 14
B: 12.00 x 20 - 18
C: 12 x 20 - 18, Heavy Duty Rim Option
QTY
ITEM PART NO. DESCRIPTION A B C
1594932 Pneumatic Tire (Tire and Tube) ........................................................ 1 .. ..
850995 Pneumatic Tire .................................................................................. .. 1 1
1 1595478 Pneumatic Tire .............................................................................. 1 .. ..
1 850996 Pneumatic Tire (With Flap) ........................................................... .. 1 1
1 23026 Pneumatic Tire .............................................................................. 1 .. ..
1 300294 Pneumatic Tire .............................................................................. .. 1 1
1 130587 Pneumatic Tire .............................................................................. 1 1 1
2 1688644 Wheel ................................................................................................ .. .. 1
2 1688643 Wheel Assy ....................................................................................... 1 1 ..
2 1628969 Rim ................................................................................................ 1 1 ..
2 1384250 Rim ................................................................................................ .. .. 1
2 1391649 Wheel Side Ring ........................................................................... 1 1 ..
2 1377130 Ring ............................................................................................... .. .. 1
2 1377131 Shoulder Ring ............................................................................... .. .. 1
3 1391650 Wheel Lock Ring ........................................................................... 1 1 ..
3 1377132 Wheel Lock Ring ............................................................................... .. .. 1
4 196186 Extension ........................................................................................... 2 2 2

©2008 HYSTER COMPANY See Service Manual 7-13


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

STEER TIRES AND WHEELS (FIGURE 7-7)


MICHELIN

ITEM PART NO. DESCRIPTION QTY


1471841 Pneumatic Tire (Radial) ...................................................................................... 1
1 1366719 Pneumatic Tire (Radial) .................................................................................. 1
1 1471922 Tubeless Bead Seal Valve ............................................................................. 1
1 1471601 Tire Flap ......................................................................................................... 1
2 1688644 Wheel .................................................................................................................. 1
2 1377130 Ring ................................................................................................................ 1
2 1377131 Shoulder Ring ................................................................................................. 1
3 1377132 Wheel Lock Ring ................................................................................................. 1
4 196186 Extension ............................................................................................................ 2

7-14 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

STEER TIRES AND WHEELS (FIGURE 7-8)


TRELLEBORG

KEY:
A: 12.00 x 20 - 16
B: 11.00 x 20 - 18
QTY
ITEM PART NO. DESCRIPTION A B
1369102 Pneumatic Tire ........................................................................................... 1 ..
1594932 Pneumatic Tire (Tire and Tube) ................................................................. .. 1
1 1369103 Pneumatic Tire ....................................................................................... 1 ..
1 1595478 Pneumatic Tire ....................................................................................... .. 1
1 1369105 Pneumatic Tire ....................................................................................... 1 ..
1 23026 Pneumatic Tire ....................................................................................... .. 1
1 130587 Pneumatic Tire ....................................................................................... 1 1
2 1688643 Wheel Assy ................................................................................................ 1 1
2 1628969 Rim ........................................................................................................ 1 1
2 1391649 Wheel Side Ring .................................................................................... 1 1
3 1391650 Wheel Lock Ring .................................................................................... 1 1
4 196186 Extension ................................................................................................... 2 2

©2008 HYSTER COMPANY See Service Manual 7-15


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

NOTES

7-16 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

8 BRAKE SYSTEM
UNIT CODE G019
01/2009 NORTH AMERICA

SECTION 8
BRAKE SYSTEM

DESCRIPTION PAGE

ACCUMULATOR CHARGE VALVE ................................................................................................................ 8-44


AIR DRYER ASSEMBLY
→ PENDING PER ECN 68424 .................................................................................................................. 8-36
PENDING PER ECN 68424 → .................................................................................................................. 8-38
AIR DRYER SYSTEM
DIESEL ENGINE - DRY BRAKE (→ PENDING PER ECN 68424) ........................................................... 8-28
DIESEL ENGINE - DRY BRAKE (PENDING PER ECN 68424 →) ........................................................... 8-30
LPG ENGINE - DRY BRAKE (→ PENDING PER ECN 68424) ................................................................. 8-32
LPG ENGINE - DRY BRAKE (PENDING PER ECN 68424 →) ................................................................. 8-34
BRAKE ACCUMULATOR ................................................................................................................................ 8-42
BRAKE AND INCHING PEDAL LINKAGE ...................................................................................................... 8-46
BRAKE ASSEMBLY
DRY BRAKE ................................................................................................................................................ 8-18
WET BRAKE ............................................................................................................................................... 8-16
BRAKE VALVE
DRY BRAKE ................................................................................................................................................ 8-24
WET BRAKE ............................................................................................................................................... 8-22
BRAKE VALVE (AIR BRAKE) ......................................................................................................................... 8-26
DRAIN VALVE
DRY BRAKE ................................................................................................................................................ 8-20
DRY BRAKE SYSTEM
→ PENDING PER ECN 68424 .................................................................................................................. 8-10
PENDING PER ECN 68424 → .................................................................................................................. 8-14
HYDRAULIC GEAR PUMP
DIESEL ENGINE - WET BRAKE ................................................................................................................ 8-41
LPG ENGINE - WET BRAKE ...................................................................................................................... 8-40
WET BRAKE SYSTEM
DIESEL ENGINE ......................................................................................................................................... 8-6
LPG ENGINE .............................................................................................................................................. 8-2

©2008 HYSTER COMPANY See Service Manual 8-1


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

WET BRAKE SYSTEM (FIGURE 8-1)


LPG ENGINE

8-2 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

WET BRAKE SYSTEM


LPG ENGINE
KEY:
A: Forklift Truck And EC3
B: EC4
QTY
ITEM PART NO. DESCRIPTION A B
1 1488551 Bracket Wldmt ............................................................................................ 1 1
2 302401 Locknut ....................................................................................................... 11 11
3 1494147 Accumulator (FFigure 8-19)...................................................................... 2 2
4 1473887 Fitting ......................................................................................................... 2 2
5 320159 Washer ....................................................................................................... 12 12
6 292514 Capscrew ................................................................................................... 4 4
7 302399 Nut .............................................................................................................. 4 4
8 1487095 Fitting ......................................................................................................... 2 2
9 1473949 Fitting ......................................................................................................... 1 1
10 1486081 Hose Assy .................................................................................................. 1 1
11 1486082 Hose Assy .................................................................................................. 1 1
12 1487097 Fitting ......................................................................................................... 2 2
13 a 1655100 Solenoid Valve (Park Brake) ...................................................................... 1 1
13 b 1688690 Valve (Park Brake) ..................................................................................... 1 1
13 1655098 Manifold (Valve) ..................................................................................... 1 1
13 1655099 Cartridge (Solenoid) ............................................................................... 1 1
14 292505 Capscrew ................................................................................................... 2 2
15 1486740 Fitting ......................................................................................................... 10 10
16 1487063 Fitting ......................................................................................................... 4 4
17 1486085 Hose Assy .................................................................................................. 1 1
18 1486741 Fitting ......................................................................................................... 1 1
19 2096932 Hose Assy .................................................................................................. 1 1
20 1486084 Hose Assy .................................................................................................. 1 1
21 1486093 Hose Assy .................................................................................................. 1 1
22 1384517 Manifold ...................................................................................................... 1 1
23 1487058 Fitting ......................................................................................................... 2 2
24 1490813 Fitting ......................................................................................................... 2 2
25 1473927 Quick Disconnect Fitting ............................................................................ 2 2
26 292507 Capscrew ................................................................................................... 2 2
27 1486094 Hose Assy .................................................................................................. 1 1
28 110322 Clamp ......................................................................................................... 1 1
29 136985 Capscrew ................................................................................................... 3 3
30 173247 Clamp ......................................................................................................... 1 1
31 258590 Clamp ......................................................................................................... 1 1
32 1487094 Fitting ......................................................................................................... 1 1
33 1486083 Hose Assy .................................................................................................. 1 1
34 1486095 Hose Assy .................................................................................................. 1 1
35 1486742 Fitting ......................................................................................................... 1 1
36 2099162 Hose Assy .................................................................................................. .. 1
36 2099161 Hose Assy .................................................................................................. 1 ..
37 1533664 Clamp ......................................................................................................... 4 4
38 1533649 Cover Plate (Cover) ................................................................................... 4 4
39 214364 Capscrew ................................................................................................... 4 4
40 2089621 Hose ........................................................................................................... 1 1
41 89056 Fitting ......................................................................................................... 1 1

©2008 HYSTER COMPANY See Service Manual 8-3


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

WET BRAKE SYSTEM


LPG ENGINE
KEY:
A: Forklift Truck And EC3
B: EC4
QTY
ITEM PART NO. DESCRIPTION A B
42 1516205 Fitting ......................................................................................................... 1 1
43 1480609 Hydraulic Pump (FFigure 8-17)................................................................. 1 1
44 296026 Capscrew ................................................................................................... 2 2
45 1473889 Fitting ......................................................................................................... 1 1
46 2096071 Hose Assy .................................................................................................. 1 1
47 1473923 Fitting ......................................................................................................... 1 1
48 127045 Clamp (Hose) ............................................................................................. 2 2
49 1486246 Fitting ......................................................................................................... 1 1
50 1473919 Fitting ......................................................................................................... 1 1
51 2043084 Hydraulic Filter ........................................................................................... 1 1
51 2043981 Filter Element ......................................................................................... 1 1
52 1486092 Hose Assy .................................................................................................. 1 1
53 1473888 Fitting ......................................................................................................... 1 1
54 1486080 Hose Assy .................................................................................................. 1 ..
54 2089636 Hose Assy .................................................................................................. .. 1
55 1486091 Hose ........................................................................................................... 1 1
56 1486749 Fitting ......................................................................................................... 4 4
57 1486737 Fitting ......................................................................................................... 4 4
58 136749 Screw ......................................................................................................... 4 4
59 320157 Washer ....................................................................................................... 4 4
60 267262 Plug ............................................................................................................ 2 2
61 1486772 Fitting ......................................................................................................... 1 1
62 1486747 Fitting ......................................................................................................... 2 2
63 369804 Clamp ......................................................................................................... 2 2
64 78459 Fitting ......................................................................................................... 1 1
65 816232 Check Valve ............................................................................................... 1 1
66 1459254 Fitting ......................................................................................................... 1 1
67 1486751 Fitting ......................................................................................................... 1 1
68 1490566 Hose Assy .................................................................................................. 2 ..
68 1496049 Hose Assy .................................................................................................. .. 2
69 1486088 Hose Assy .................................................................................................. 2 ..
69 1496046 Hose Assy .................................................................................................. .. 2
70 1486089 Hose Assy .................................................................................................. 2 ..
70 1496047 Hose Assy .................................................................................................. .. 2
71 1486090 Hose Assy .................................................................................................. 2 ..
71 1496048 Hose Assy .................................................................................................. .. 2
72 1486746 Fitting ......................................................................................................... 2 2
73 1491362 Bracket (LH) ............................................................................................... 1 ..
73 1498250 Bracket (LH) ............................................................................................... .. 1
74 166112 Clamp ......................................................................................................... 2 ..
74 144067 Clamp ......................................................................................................... .. 2
75 1491361 Bracket (RH) .............................................................................................. 1 ..
75 1498251 Bracket (RH) .............................................................................................. .. 1
76 129563 Strap Clamp ............................................................................................... 4 ..
76 153667 Clamp ......................................................................................................... .. 2

8-4 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

WET BRAKE SYSTEM


LPG ENGINE
KEY:
A: Forklift Truck And EC3
B: EC4
QTY
ITEM PART NO. DESCRIPTION A B
77 1516203 Fitting ......................................................................................................... 1 1
78 1459178 Manifold ...................................................................................................... 1 1

FOOTNOTES:
a → PENDING PER ECN 68424 b PENDING PER ECN 68424 →

©2008 HYSTER COMPANY See Service Manual 8-5


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

WET BRAKE SYSTEM (FIGURE 8-2)


DIESEL ENGINE

8-6 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

WET BRAKE SYSTEM


DIESEL ENGINE
KEY:
A: Forklift Truck And EC3
B: EC4
QTY
ITEM PART NO. DESCRIPTION A B
1 1488551 Bracket Wldmt ............................................................................................ 1 1
2 302401 Locknut ....................................................................................................... 11 11
3 1494147 Accumulator (FFigure 8-19)...................................................................... 2 2
4 1473887 Fitting ......................................................................................................... 2 2
5 320159 Washer ....................................................................................................... 12 12
6 292514 Capscrew ................................................................................................... 4 4
7 302399 Nut .............................................................................................................. 4 4
8 1487095 Fitting ......................................................................................................... 2 2
9 1473949 Fitting ......................................................................................................... 1 1
10 1486081 Hose Assy .................................................................................................. 1 1
11 1486082 Hose Assy .................................................................................................. 1 1
12 1487097 Fitting ......................................................................................................... 2 2
13 a 1655100 Solenoid Valve (Park Brake) ...................................................................... 1 1
13 b 1688690 Valve (Park Brake) ..................................................................................... 1 1
13 1655099 Cartridge (Solenoid) ............................................................................... 1 1
13 1655098 Manifold (Valve) ..................................................................................... 1 1
14 292505 Capscrew ................................................................................................... 2 2
15 1486740 Fitting ......................................................................................................... 10 10
16 1487063 Fitting ......................................................................................................... 4 4
17 1486085 Hose Assy .................................................................................................. 1 1
18 1486741 Fitting ......................................................................................................... 1 1
19 2096932 Hose Assy .................................................................................................. 1 1
20 1486084 Hose Assy .................................................................................................. 1 1
21 1486093 Hose Assy .................................................................................................. 1 1
22 1384517 Manifold ...................................................................................................... 1 1
23 1487058 Fitting ......................................................................................................... 2 2
24 1490813 Fitting ......................................................................................................... 2 2
25 1473927 Quick Disconnect Fitting ............................................................................ 2 2
26 292507 Capscrew ................................................................................................... 2 2
27 1486094 Hose Assy .................................................................................................. 1 1
28 110322 Clamp ......................................................................................................... 1 1
29 136985 Capscrew ................................................................................................... 3 3
30 173247 Clamp ......................................................................................................... 1 1
31 258590 Clamp ......................................................................................................... 1 1
32 1487094 Fitting ......................................................................................................... 1 1
33 1486083 Hose Assy .................................................................................................. 1 1
34 1486095 Hose Assy .................................................................................................. 1 1
35 1486742 Fitting ......................................................................................................... 1 1
36 2099151 Hose Assy .................................................................................................. 1 1
37 1533664 Clamp ......................................................................................................... 4 4
38 1533649 Cover Plate (Cover) ................................................................................... 4 4
39 214364 Capscrew ................................................................................................... 4 4
40 1486091 Hose ........................................................................................................... 1 1
41 89056 Fitting ......................................................................................................... 1 1
42 1487064 Fitting ......................................................................................................... 1 1

©2008 HYSTER COMPANY See Service Manual 8-7


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

WET BRAKE SYSTEM


DIESEL ENGINE
KEY:
A: Forklift Truck And EC3
B: EC4
QTY
ITEM PART NO. DESCRIPTION A B
43 1656022 Hydraulic Pump (FFigure 8-18)................................................................. 1 1
44 296026 Capscrew ................................................................................................... 2 2
45 1473889 Fitting ......................................................................................................... 1 1
46 1486081 Hose Assy .................................................................................................. 1 1
47 1473923 Fitting ......................................................................................................... 1 1
48 127045 Clamp (Hose) ............................................................................................. 2 2
49 1486246 Fitting ......................................................................................................... 1 1
50 1473919 Fitting ......................................................................................................... 1 1
51 2043084 Hydraulic Filter ........................................................................................... 1 1
51 2043981 Filter Element ......................................................................................... 1 1
52 1486092 Hose Assy .................................................................................................. 1 1
53 1473888 Fitting ......................................................................................................... 1 1
54 2099148 Hose Assy .................................................................................................. 1 1
55 2101356 Hose ........................................................................................................... 1 1
56 1486749 Fitting ......................................................................................................... 4 4
57 1486737 Fitting ......................................................................................................... 4 4
58 136749 Screw ......................................................................................................... 4 4
59 320157 Washer ....................................................................................................... 4 4
60 267262 Plug ............................................................................................................ 2 2
61 1486772 Fitting ......................................................................................................... 1 1
62 1486747 Fitting ......................................................................................................... 2 2
63 369804 Clamp ......................................................................................................... 2 2
64 78459 Fitting ......................................................................................................... 1 1
65 816232 Check Valve ............................................................................................... 1 1
66 1459254 Fitting ......................................................................................................... 1 1
67 1486751 Fitting ......................................................................................................... 1 1
68 1490566 Hose Assy .................................................................................................. 2 ..
68 1496049 Hose Assy .................................................................................................. .. 2
69 1486088 Hose Assy .................................................................................................. 2 ..
69 1496046 Hose Assy .................................................................................................. .. 2
70 1486089 Hose Assy .................................................................................................. 2 ..
70 1496047 Hose Assy .................................................................................................. .. 2
71 1486090 Hose Assy .................................................................................................. 2 ..
71 1496048 Hose Assy .................................................................................................. .. 2
72 1486746 Fitting ......................................................................................................... 2 2
73 1491362 Bracket (LH) ............................................................................................... 1 ..
73 1498250 Bracket (LH) ............................................................................................... .. 1
74 166112 Clamp ......................................................................................................... 2 ..
74 144067 Clamp ......................................................................................................... .. 2
75 1491361 Bracket (RH) .............................................................................................. 1 ..
75 1498251 Bracket (RH) .............................................................................................. .. 1
76 129563 Strap Clamp ............................................................................................... 4 ..
76 153667 Clamp ......................................................................................................... .. 2
77 1487067 Fitting ......................................................................................................... 1 1
78 1459178 Manifold ...................................................................................................... 1 1

8-8 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

FOOTNOTES:
a → PENDING PER ECN 68424 b PENDING PER ECN 68424 →

©2008 HYSTER COMPANY See Service Manual 8-9


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

DRY BRAKE SYSTEM (FIGURE 8-3)


(→ PENDING PER ECN 68424)

8-10 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

DRY BRAKE SYSTEM


(→ PENDING PER ECN 68424)

ITEM PART NO. DESCRIPTION QTY


1 295197 Reservoir ............................................................................................................ 1
2 1494476 Bracket ................................................................................................................ 2
3 162562 Hose Clamp ........................................................................................................ 4
4 1533664 Clamp ................................................................................................................. 2
5 1533649 Cover Plate (Cover) ............................................................................................ 2
7 214364 Capscrew ............................................................................................................ 2
8 1646897 Hose Assy ........................................................................................................... 1
9 15963 Fitting .................................................................................................................. 1
10 136985 Capscrew ............................................................................................................ 5
11 320159 Washer ............................................................................................................... 14
12 302401 Locknut ............................................................................................................... 9
13 2043980 Capscrew ............................................................................................................ 3
14 292512 Capscrew ............................................................................................................ 2
15 320157 Washer ............................................................................................................... 8
16 1646837 Plate .................................................................................................................... 1
17 17665 Fitting .................................................................................................................. 1
18 1301539 Fitting .................................................................................................................. 5
19 217979 Hose ................................................................................................................... 1
20 1331034 Fitting .................................................................................................................. 1
21 17745 Fitting .................................................................................................................. 1
22 1614664 Adapter ............................................................................................................... 1
23 1614661 Check Valve ........................................................................................................ 1
24 1603613 Fitting .................................................................................................................. 2
25 1646845 Tube .................................................................................................................... 1
26 1646791 Unloader Valve ................................................................................................... 1
27 1580823 Fitting .................................................................................................................. 1
28 1498368 Damper ............................................................................................................... 1
29 17144 Fitting .................................................................................................................. 1
30 128398 Drain Valve (FFigure 8-7).................................................................................. 1
31 1488747 Fitting .................................................................................................................. 1
32 1547766 Adapter (Male) .................................................................................................... 2
33 1646944 Fitting .................................................................................................................. 1
34 241157 Tube .................................................................................................................... 1
35 1488408 Fitting .................................................................................................................. 2
36 17665 Fitting .................................................................................................................. 1
37 63108 Fitting .................................................................................................................. 1
38 319050 Valve (Safety) ..................................................................................................... 1
39 1332128 Fitting (Elbow) ..................................................................................................... 2
40 144067 Clamp ................................................................................................................. 1
41 166112 Clamp ................................................................................................................. 2
42 1494519 Tube .................................................................................................................... 2
43 1490617 Fitting .................................................................................................................. 2
44 1384517 Manifold .............................................................................................................. 1
45 302399 Nut ...................................................................................................................... 2
46 1487058 Fitting .................................................................................................................. 2
47 1490813 Fitting .................................................................................................................. 2
48 320156 Washer ............................................................................................................... 2
49 1487063 Fitting .................................................................................................................. 2
50 292507 Capscrew ............................................................................................................ 2
51 1473927 Quick Disconnect Fitting ..................................................................................... 2

©2008 HYSTER COMPANY See Service Manual 8-11


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

DRY BRAKE SYSTEM


(→ PENDING PER ECN 68424)

ITEM PART NO. DESCRIPTION QTY


52 1332125 Fitting .................................................................................................................. 1
53 1490711 Hose Assy ........................................................................................................... 1
54 173247 Clamp ................................................................................................................. 2
55 1490712 Hose Assy ........................................................................................................... 1
56 1494655 Bracket ................................................................................................................ 1
57 302400 Nut ...................................................................................................................... 6
58 320155 Washer ............................................................................................................... 3
59 176640 Bolt ...................................................................................................................... 4
60 302398 Locknut ............................................................................................................... 3
61 1490713 Tube .................................................................................................................... 1
62 1309503 Fitting .................................................................................................................. 4
63 1519701 Brake Valve ........................................................................................................ 1
63 1525711 Kit-Seal ........................................................................................................... 1
64 1639100 Bracket ................................................................................................................ 1
65 320161 Washer ............................................................................................................... 2
66 217980 Tube .................................................................................................................... 1
67 1331033 Check Valve ........................................................................................................ 1
68 1331034 Fitting .................................................................................................................. 2
69 217977 Hose ................................................................................................................... 1
70 245521 Tube .................................................................................................................... 1
71 1326041 Tube .................................................................................................................... 1
72 1519702 Fitting .................................................................................................................. 1
73 266535 Hose ................................................................................................................... 1
74 217973 Tube .................................................................................................................... 1
75 1490612 Fitting .................................................................................................................. 2
76 1478838 Fitting .................................................................................................................. 2
77 888329 Seal ..................................................................................................................... 3
78 1475075 Brake Valve (Park Brake) ................................................................................... 1
78 1492369 Connector ....................................................................................................... 1
78 1492370 Coil ................................................................................................................. 1
79 1658153 Silencer ............................................................................................................... 1
a 14387 Fitting .................................................................................................................. 3
a 14604 Plug ..................................................................................................................... 1
a 1533664 Clamp ................................................................................................................. 1
a 1533649 Cover Plate (Cover) ............................................................................................ 1
a 292509 Capscrew ............................................................................................................ 1
a 1311356 Fitting .................................................................................................................. 1

FOOTNOTES:
a Not Illustrated

8-12 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NOTES

©2008 HYSTER COMPANY See Service Manual 8-13


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

DRY BRAKE SYSTEM (FIGURE 8-4)


(PENDING PER ECN 68424 →)

8-14 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

DRY BRAKE SYSTEM


(PENDING PER ECN 68424 →)

ITEM PART NO. DESCRIPTION QTY


1 176640 Bolt ...................................................................................................................... 4
2 136704 Capscrew ............................................................................................................ 2
3 320157 Washer ............................................................................................................... 15
4 1678250 Bracket ................................................................................................................ 1
5 287851 Capscrew ............................................................................................................ 3
6 1673423 Valve ................................................................................................................... 1
7 1673424 Plug ..................................................................................................................... 2
8 302400 Nut ...................................................................................................................... 6
9 2050522 Silencer (Air Outlet) ............................................................................................ 2
10 1687878 T-Fitting ............................................................................................................... 1
11 1677389 Valve ................................................................................................................... 1
12 1677389 Valve ................................................................................................................... 1
13 1678436 Solenoid Valve .................................................................................................... 1
13 1707771 Kit-Repair ....................................................................................................... 1
14 1603613 Fitting .................................................................................................................. 8
15 1671565 Fitting .................................................................................................................. 6
16 1673287 Fitting .................................................................................................................. 2
17 1671564 Fitting .................................................................................................................. 4
18 1678429 Tube .................................................................................................................... 1
19 1678435 Tube .................................................................................................................... 1
20 1678423 Tube .................................................................................................................... 1
21 1678422 Tube .................................................................................................................... 1
22 1613799 Fitting (Quick Disconnect) ................................................................................... 2
23 302399 Nut ...................................................................................................................... 1
24 320156 Washer ............................................................................................................... 2
25 132972 Clamp ................................................................................................................. 1
26 292501 Capscrew ............................................................................................................ 1
27 144067 Clamp ................................................................................................................. 1
28 1671563 Fitting .................................................................................................................. 2
29 1678426 Tube .................................................................................................................... 1
30 1678430 Tube .................................................................................................................... 1
31 1678428 Tube .................................................................................................................... 1
32 1671560 T-Fitting ............................................................................................................... 2
33 1672883 Fitting .................................................................................................................. 2
34 1678425 Tube .................................................................................................................... 1
35 1678427 Tube .................................................................................................................... 1
36 1639100 Bracket ................................................................................................................ 1
37 320161 Washer ............................................................................................................... 2
38 302401 Locknut ............................................................................................................... 10
39 320159 Washer ............................................................................................................... 16
40 166112 Clamp ................................................................................................................. 2
41 136985 Capscrew ............................................................................................................ 6
42 14604 Plug ..................................................................................................................... 1
42 16487 O-Ring ............................................................................................................ 1
43 1603221 Bracket ................................................................................................................ 2
44 1671555 Band ................................................................................................................... 2
45 1603224 Air Tank .............................................................................................................. 1

©2008 HYSTER COMPANY See Service Manual 8-15


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

BRAKE ASSEMBLY (FIGURE 8-5)


WET BRAKE

8-16 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

BRAKE ASSEMBLY
WET BRAKE

ITEM PART NO. DESCRIPTION QTY


1489424 Brake Assembly .................................................................................................. 1
1 1489425 Housing .......................................................................................................... 1
2 1489426 Piston ............................................................................................................. 1
3 1489427 Piston Seal (Outer) ......................................................................................... 1
4 1489428 Piston Seal (Inner) .......................................................................................... 1
5 1489429 Screw ............................................................................................................. 3
6 1489430 Nut .................................................................................................................. 3
7 1384859 Plug ................................................................................................................ 2
7 1382902 O-Ring ........................................................................................................ 1
8 1489431 Capscrew ....................................................................................................... 16
9 1482765 Washer ........................................................................................................... 16
10 1384864 Plug ................................................................................................................ 1
11 1384865 Plug ................................................................................................................ 1
11 1384863 O-Ring ........................................................................................................ 1
12 1489441 Dowel ............................................................................................................. 8
13 1489432 Screw (Bleeder) .............................................................................................. 1
14 1489433 Plug ................................................................................................................ 1
14 1384863 O-Ring ........................................................................................................ 1
15 1489434 Cover (RH) ..................................................................................................... 1
15 1489435 Cover (LH) ...................................................................................................... 1
16 1489436 Spring ............................................................................................................. 4
17 1489437 Screw ............................................................................................................. 4
18 1489438 Washer ........................................................................................................... 4
19 1489439 Separator Plate (Brake) .................................................................................. 4
20 1489440 Friction Disk .................................................................................................... 4

©2008 HYSTER COMPANY See Service Manual 8-17


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

BRAKE ASSEMBLY (FIGURE 8-6)


DRY BRAKE

8-18 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

BRAKE ASSEMBLY
DRY BRAKE

ITEM PART NO. DESCRIPTION QTY


1 1489313 Brake Camshaft (LH) .......................................................................................... 1
1 1489314 Brake Camshaft (RH) ......................................................................................... 1
2 1455057 Washer ............................................................................................................... 1
3 301986 Seal ..................................................................................................................... 1
4 97647 Bushing ............................................................................................................... 1
5 1498271 Spider ................................................................................................................. 2
6 1329710 Roller .................................................................................................................. 4
7 1346961 Dust Shield (LH) ................................................................................................. 1
7 1346962 Dust Shield (RH) ................................................................................................. 1
8 1374086 O-Ring ................................................................................................................ 1
9 1312614 Clamp ................................................................................................................. 1
9 1333923 Bracket (RH) ....................................................................................................... 1
9 1333924 Bracket (LH) ........................................................................................................ 1
9 1482784 Capscrew ............................................................................................................ 2
9 221767 Washer ............................................................................................................... 2
10 1489315 Retainer .............................................................................................................. 2
11 322428 Washer ............................................................................................................... 2
12 1489316 Washer ............................................................................................................... 2
13 1489317 Adjuster ............................................................................................................... 2
14 1374588 Washer ............................................................................................................... 6
15 16015 Grease Fitting ..................................................................................................... 1
16 1489318 Capscrew ............................................................................................................ 4
17 88587 Washer ............................................................................................................... 4
18 221491 Capscrew ............................................................................................................ 12
19 321717 Lockwasher ......................................................................................................... 12
20 1489319 Brake Shoe ......................................................................................................... 4
21 321703 Bushing ............................................................................................................... 4
22 1315648 Pin (Brake Shoe Anchor) .................................................................................... 4
23 97656 Felt ...................................................................................................................... 8
24 97657 Retainer .............................................................................................................. 8
25 99037 Snap Ring ........................................................................................................... 8
26 296734 Cable (Lock) ....................................................................................................... 4
27 1489320 Capscrew ............................................................................................................ 4
28 97859 Spring (Return) ................................................................................................... 1
29 ..... Split Pin ............................................................................................................... 1
30 ..... Yoke .................................................................................................................... 1
31 ..... Pin (Yoke) ........................................................................................................... 1
32 15030 Nut ...................................................................................................................... 1
33 1498303 Brake Chamber (Brake) ...................................................................................... 1
1384412 Yoke .................................................................................................................... 1

©2008 HYSTER COMPANY See Service Manual 8-19


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

DRAIN VALVE (FIGURE 8-7)


DRY BRAKE

8-20 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

DRAIN VALVE
DRY BRAKE

ITEM PART NO. DESCRIPTION QTY


128398 Drain Valve ......................................................................................................... 1
1 166620 Plunger ........................................................................................................... 1
2 166621 Plunger ........................................................................................................... 1
3 166622 O-Ring (Plunger) ............................................................................................ 1
4 1368111 Screw ............................................................................................................. 2
5 1368112 Adapter ........................................................................................................... 1
6 166626 O-Ring (Valve Seat) ....................................................................................... 1
7 166623 Valve (Valve) .................................................................................................. 2
8 166628 Valve .............................................................................................................. 1
9 166630 Spring ............................................................................................................. 1
10 166631 Screen ............................................................................................................ 1
11 166629 Valve Block ..................................................................................................... 1
1368113 Kit-Repair ....................................................................................................... 1

©2008 HYSTER COMPANY See Service Manual 8-21


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

BRAKE VALVE (FIGURE 8-8)


WET BRAKE

8-22 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

BRAKE VALVE
WET BRAKE

ITEM PART NO. DESCRIPTION QTY


1 296012 Capscrew ............................................................................................................ 2
2 327591 Pin ....................................................................................................................... 1
3 15212 Cotter Pin ............................................................................................................ 1
4 1487209 Brake Valve ........................................................................................................ 1
4 1391744 Kit-Seal ........................................................................................................... 1
4 1391745 Kit-Hardware .................................................................................................. 1
4 1450390 Kit-Shim .......................................................................................................... 1
5 1480674 Roller .................................................................................................................. 1
6 1487208 Spacer ................................................................................................................ 1

©2008 HYSTER COMPANY See Service Manual 8-23


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

BRAKE VALVE (FIGURE 8-9)


DRY BRAKE

8-24 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

BRAKE VALVE
DRY BRAKE

ITEM PART NO. DESCRIPTION QTY


1 1655361 Screw .................................................................................................................. 2
2 296010 Capscrew ............................................................................................................ 2
3 327591 Pin ....................................................................................................................... 1
4 15212 Cotter Pin ............................................................................................................ 1
5 1646626 Rod ..................................................................................................................... 1
6 1655362 Washer ............................................................................................................... 1
7 1646627 Brake Valve ........................................................................................................ 1
7 1332084 Spring ............................................................................................................. 1
7 357427 Kit-Repair Valve ............................................................................................. 1
8 320158 Washer ............................................................................................................... 2

©2008 HYSTER COMPANY See Service Manual 8-25


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

BRAKE VALVE (AIR BRAKE) (FIGURE 8-10)

8-26 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

BRAKE VALVE (AIR BRAKE)


ITEM PART NO. DESCRIPTION QTY
1 1677891 Spring (Inching/Brake Pedal) .............................................................................. 1
2 136692 Nut ...................................................................................................................... 1
3 1706985 Screw .................................................................................................................. 1
4 296012 Capscrew ............................................................................................................ 2
5 320158 Washer ............................................................................................................... 2
6 1678421 Valve ................................................................................................................... 1
6 a 1708446 Kit-Repair ....................................................................................................... 1
7 1671274 Plate .................................................................................................................... 1
8 1671570 Dust Cover .......................................................................................................... 1
9 ..... Pin ....................................................................................................................... 1
10 327591 Pin ....................................................................................................................... 1
11 15212 Cotter Pin ............................................................................................................ 1

FOOTNOTES:
a Repair Kit contains (11) items.

©2008 HYSTER COMPANY See Service Manual 8-27


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

AIR DRYER SYSTEM (FIGURE 8-11)


DIESEL ENGINE — DRY BRAKE (→ PENDING PER ECN 68424)

8-28 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

AIR DRYER SYSTEM


DIESEL ENGINE – DRY BRAKE (→ PENDING PER ECN 68424)

ITEM PART NO. DESCRIPTION QTY


1 295197 Reservoir ............................................................................................................ 1
2 255115 Tube .................................................................................................................... 1
3 137852 Strap Clamp ........................................................................................................ 4
4 17745 Fitting .................................................................................................................. 1
5 1614664 Adapter ............................................................................................................... 1
6 1651353 Fitting (Air Dryer) ................................................................................................ 1
7 1613799 Fitting (Quick Disconnect) ................................................................................... 2
8 1602285 Tube .................................................................................................................... 1
9 1601267 Plate .................................................................................................................... 1
10 320161 Washer ............................................................................................................... 8
11 1547492 Capscrew ............................................................................................................ 3
12 302402 Locknut ............................................................................................................... 3
13 176640 Bolt ...................................................................................................................... 3
14 173246 Clamp ................................................................................................................. 3
15 320157 Washer ............................................................................................................... 6
16 302400 Nut ...................................................................................................................... 3
17 1660786 Tube Assy ........................................................................................................... 1
18 1580823 Fitting .................................................................................................................. 1
19 1510811 Fitting .................................................................................................................. 1
20 1624698 Hose Assy (Air) ................................................................................................... 1
21 1603302 Air Tank .............................................................................................................. 1
22 1603304 Fitting .................................................................................................................. 2
23 1603525 Drain Valve ......................................................................................................... 1
24 1603300 Air Dryer (24 V) (FFigure 8-15).......................................................................... 1
25 292527 Capscrew ............................................................................................................ 2
26 1352671 Fitting .................................................................................................................. 1
27 992522 Washer ............................................................................................................... 1
28 1647751 Tube .................................................................................................................... 1
29 1580820 Fitting .................................................................................................................. 1
30 1613771 Fitting (Quick Disconnect) ................................................................................... 1
31 1613740 Fitting (Quick Connect) ....................................................................................... 1
32 2066064 Silencer ............................................................................................................... 1
33 1602329 Wire Harness (Air Dryer) (FFigure 4-48)........................................................... 1
34 1547766 Adapter (Male) .................................................................................................... 1
35 1646944 Fitting .................................................................................................................. 1

©2008 HYSTER COMPANY See Service Manual 8-29


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

AIR DRYER SYSTEM (FIGURE 8-12)


DIESEL ENGINE — DRY BRAKE (PENDING PER ECN 68424 →)

8-30 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

AIR DRYER SYSTEM


DIESEL ENGINE – DRY BRAKE (PENDING PER ECN 68424 →)

ITEM PART NO. DESCRIPTION QTY


1 1613799 Fitting (Quick Disconnect) ................................................................................... 2
2 1687821 Hose Assy ........................................................................................................... 1
3 132861 Capscrew ............................................................................................................ 4
4 320157 Washer ............................................................................................................... 10
5 1533648 Plate (Cover) ....................................................................................................... 4
6 1629234 Clamp ................................................................................................................. 4
7 1352671 Fitting .................................................................................................................. 1
8 302402 Locknut ............................................................................................................... 3
9 320161 Washer ............................................................................................................... 8
10 1601267 Plate .................................................................................................................... 1
11 1547492 Capscrew ............................................................................................................ 3
12 176640 Bolt ...................................................................................................................... 3
13 292527 Capscrew ............................................................................................................ 2
14 1603302 Air Tank .............................................................................................................. 1
15 1603304 Fitting .................................................................................................................. 2
16 1603525 Drain Valve ......................................................................................................... 2
17 2066064 Silencer ............................................................................................................... 1
18 1687732 Air Dryer (FFigure 8-16).................................................................................... 1
19 1660786 Tube Assy ........................................................................................................... 1
20 302400 Nut ...................................................................................................................... 3
21 173246 Clamp ................................................................................................................. 3
22 1580820 Fitting .................................................................................................................. 1
23 137852 Strap Clamp ........................................................................................................ 2
24 1580820 Fitting .................................................................................................................. 1
25 1602329 Wire Harness (Air Dryer) (FFigure 4-48)........................................................... 1
26 1624698 Hose Assy (Air) ................................................................................................... 1
27 1580823 Fitting .................................................................................................................. 1
28 1613771 Fitting (Quick Disconnect) ................................................................................... 1
29 1613740 Fitting (Quick Connect) ....................................................................................... 1
30 1647751 Tube .................................................................................................................... 1
a 992522 Washer ............................................................................................................... 1

FOOTNOTES:
a Not Illustrated

©2008 HYSTER COMPANY See Service Manual 8-31


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

AIR DRYER SYSTEM (FIGURE 8-13)


LPG ENGINE — DRY BRAKE (→ PENDING PER ECN 68424)

8-32 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

AIR DRYER SYSTEM


LPG ENGINE – DRY BRAKE (→ PENDING PER ECN 68424)

ITEM PART NO. DESCRIPTION QTY


1 295197 Reservoir ............................................................................................................ 1
2 255115 Tube .................................................................................................................... 1
3 137852 Strap Clamp ........................................................................................................ 4
4 17745 Fitting .................................................................................................................. 1
5 1614664 Adapter ............................................................................................................... 1
6 1651353 Fitting (Air Dryer) ................................................................................................ 1
7 1613799 Fitting (Quick Disconnect) ................................................................................... 2
8 1602285 Tube .................................................................................................................... 1
9 1601267 Plate .................................................................................................................... 1
10 320161 Washer ............................................................................................................... 8
11 1547492 Capscrew ............................................................................................................ 3
12 302402 Locknut ............................................................................................................... 3
13 176640 Bolt ...................................................................................................................... 3
14 173246 Clamp ................................................................................................................. 3
15 320157 Washer ............................................................................................................... 6
16 302400 Nut ...................................................................................................................... 3
17 1660786 Tube Assy ........................................................................................................... 1
18 1510811 Fitting .................................................................................................................. 1
19 1511889 Fitting (Adapter) .................................................................................................. 1
20 1301542 Fitting .................................................................................................................. 1
21 1603302 Air Tank .............................................................................................................. 1
22 1603304 Fitting .................................................................................................................. 2
23 1603525 Drain Valve ......................................................................................................... 1
24 137852 Strap Clamp ........................................................................................................ 1
24 1610669 Hose Assy ........................................................................................................... 1
25 1603300 Air Dryer (24 V) (FFigure 8-15).......................................................................... 1
26 292527 Capscrew ............................................................................................................ 2
27 1646944 Fitting .................................................................................................................. 1
28 1547766 Adapter (Male) .................................................................................................... 1
29 1602329 Wire Harness (Air Dryer) (FFigure 4-48)........................................................... 1
30 2066064 Silencer ............................................................................................................... 1
31 1580820 Fitting .................................................................................................................. 1
32 1647751 Tube .................................................................................................................... 1
33 1613771 Fitting (Quick Disconnect) ................................................................................... 1
34 1613740 Fitting (Quick Connect) ....................................................................................... 1
35 28584 Fitting .................................................................................................................. 1
36 1475493 Fitting (Adapter) .................................................................................................. 1
37 1312214 Tube .................................................................................................................... 1

©2008 HYSTER COMPANY See Service Manual 8-33


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

AIR DRYER SYSTEM (FIGURE 8-14)


LPG ENGINE — DRY BRAKE (PENDING PER ECN 68424 →)

8-34 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

AIR DRYER SYSTEM


LPG ENGINE – DRY BRAKE (PENDING PER ECN 68424 →)

ITEM PART NO. DESCRIPTION QTY


1 1613799 Fitting (Quick Disconnect) ................................................................................... 2
2 1687821 Hose Assy ........................................................................................................... 1
3 132861 Capscrew ............................................................................................................ 4
4 320157 Washer ............................................................................................................... 10
5 1533648 Plate (Cover) ....................................................................................................... 4
6 1629234 Clamp ................................................................................................................. 4
7 1352671 Fitting .................................................................................................................. 1
8 302402 Locknut ............................................................................................................... 3
9 320161 Washer ............................................................................................................... 8
10 1601267 Plate .................................................................................................................... 1
11 1547492 Capscrew ............................................................................................................ 3
12 176640 Bolt ...................................................................................................................... 3
13 292527 Capscrew ............................................................................................................ 2
14 1603302 Air Tank .............................................................................................................. 1
15 1603304 Fitting .................................................................................................................. 2
16 1603525 Drain Valve ......................................................................................................... 2
17 2066064 Silencer ............................................................................................................... 1
18 1687732 Air Dryer (FFigure 8-16).................................................................................... 1
19 1660786 Tube Assy ........................................................................................................... 1
20 302400 Nut ...................................................................................................................... 3
21 173246 Clamp ................................................................................................................. 3
22 1580820 Fitting .................................................................................................................. 1
23 137852 Strap Clamp ........................................................................................................ 2
24 1580820 Fitting .................................................................................................................. 1
25 1602329 Wire Harness (Air Dryer) (FFigure 4-48)........................................................... 1
26 1610669 Hose Assy ........................................................................................................... 1
27 1511889 Fitting (Adapter) .................................................................................................. 1
28 1613771 Fitting (Quick Disconnect) ................................................................................... 1
29 1613740 Fitting (Quick Connect) ....................................................................................... 1
30 1647751 Tube .................................................................................................................... 1
31 1475493 Fitting (Adapter) .................................................................................................. 1
32 28584 Fitting .................................................................................................................. 1
33 1301542 Fitting .................................................................................................................. 1
34 1312214 Tube .................................................................................................................... 1

©2008 HYSTER COMPANY See Service Manual 8-35


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

AIR DRYER ASSEMBLY (FIGURE 8-15)


(→ PENDING PER ECN 68424)

8-36 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

AIR DRYER ASSEMBLY


(→ PENDING PER ECN 68424)

ITEM PART NO. DESCRIPTION QTY


1603300 Air Dryer (24 V) ................................................................................................... 1
1 ..... Body ............................................................................................................... 1
2 ..... O-Ring ............................................................................................................ 1
3 1585138 Cartridge ......................................................................................................... 1
4 1585133 Heater (24 Volt) .............................................................................................. 1
4 1585134 Heater Element .......................................................................................... 1
5 1585135 Switch ......................................................................................................... 1
6 1585215 Connector ................................................................................................... 1
7 ..... Support ........................................................................................................... 1
8 ..... Screw ............................................................................................................. 1
9 ..... O-Ring ............................................................................................................ 1
10 ..... Cable .............................................................................................................. 1
11 ..... Screw ............................................................................................................. 2
12 ..... O-Ring ............................................................................................................ 1
13 ..... Valve Body ..................................................................................................... 1
14 ..... Conical Spring ................................................................................................ 1
15 ..... Valve Seat ...................................................................................................... 1
16 ..... O-Ring ............................................................................................................ 1
17 ..... O-Ring ............................................................................................................ 2
18 ..... Valve Head ..................................................................................................... 1
19 ..... Valve .............................................................................................................. 1
20 ..... Piston ............................................................................................................. 1
21 ..... Disc ................................................................................................................ AR
22 ..... Pressure Spring .............................................................................................. 1
23 1634764 Washer ........................................................................................................... 3
24 ..... Button ............................................................................................................. 1
25 ..... Retaining Ring ................................................................................................ 1
26 1332113 Piston and Rod ............................................................................................... 1
26 1332114 Valve .......................................................................................................... 1
26 1332115 Piston (Leather) .......................................................................................... 1
27 ..... Valve .............................................................................................................. 1
28 ..... Pressure Spring .............................................................................................. 1
29 ..... Cap ................................................................................................................. 1
30 ..... Piston Cup ...................................................................................................... 1
31 ..... Cap ................................................................................................................. 1
32 ..... Retaining Washer ........................................................................................... 1
33 ..... Cap ................................................................................................................. 1
34 ..... Pressure Spring .............................................................................................. 1
35 ..... Cap ................................................................................................................. 1
36 1332116 Nut .................................................................................................................. 1
37 ..... O-Ring ............................................................................................................ 1
38 ..... Cover .............................................................................................................. 1
39 ..... Set Screw ....................................................................................................... 1
40 ..... Oval Head Screw ........................................................................................... 4
1634763 Kit-Repair Air Dryer ........................................................................................ 1

©2008 HYSTER COMPANY See Service Manual 8-37


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

AIR DRYER ASSEMBLY (FIGURE 8-16)


(PENDING PER ECN 68424 →)

8-38 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

AIR DRYER ASSEMBLY


(PENDING PER ECN 68424 →)

ITEM PART NO. DESCRIPTION QTY


1687732 Air Dryer .............................................................................................................. 1
1 ..... Housing .......................................................................................................... 1
2 1585138 Cartridge ......................................................................................................... 1
3 1332116 Nut .................................................................................................................. 1
4 1634764 Washer ........................................................................................................... 1
5 1332113 Piston and Rod ............................................................................................... 1
5 1332114 Valve .......................................................................................................... 1
5 1332115 Piston (Leather) .......................................................................................... 1
6 1585133 Heater (24 Volt) .............................................................................................. 1
6 1585134 Heater Element .......................................................................................... 1
7 1585135 Switch ......................................................................................................... 1
8 1585215 Connector ................................................................................................... 1
1634763 Kit-Repair Air Dryer ........................................................................................ 1
a 1708447 Kit-Repair Air Dryer ........................................................................................ 1

FOOTNOTES:
a Repair Kit contains (4) items.

©2008 HYSTER COMPANY See Service Manual 8-39


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

HYDRAULIC GEAR PUMP (FIGURE 8-17)


LPG ENGINE — WET BRAKE

ITEM PART NO. DESCRIPTION QTY


1480609 Hydraulic Pump .................................................................................................. 1
1 1492368 Charge Valve (FFigure 8-20)............................................................................. 1
1492367 Kit-Seal ............................................................................................................... 1

8-40 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

HYDRAULIC GEAR PUMP (FIGURE 8-18)


DIESEL ENGINE — WET BRAKE

ITEM PART NO. DESCRIPTION QTY


1656022 Hydraulic Pump .................................................................................................. 1
1 1660034 Housing .......................................................................................................... 1
2 1457466 Dowel ............................................................................................................. 2
3 1660039 Bushing .......................................................................................................... 2
4 1590856 Body ............................................................................................................... 1
5 1590854 O-Ring ............................................................................................................ 2
6 1476378 Seal ................................................................................................................ 2
7 1660041 Seal (Back-Up) ............................................................................................... 2
8 1492368 Charge Valve (FFigure 8-20)........................................................................ 1
9 1457459 Washer ........................................................................................................... 4
10 1660037 Screw ............................................................................................................. 3
11 1660038 Screw ............................................................................................................. 1
12 1660036 Gear ............................................................................................................... 1
13 1660035 Drive Gear ...................................................................................................... 1
14 1496282 Clamp ............................................................................................................. 1
15 1590861 Seal (Shaft) .................................................................................................... 2

©2008 HYSTER COMPANY See Service Manual 8-41


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

BRAKE ACCUMULATOR (FIGURE 8-19)

8-42 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

BRAKE ACCUMULATOR
ITEM PART NO. DESCRIPTION QTY
1494147 Accumulator ........................................................................................................ 1
1 1492358 Nut .................................................................................................................. 1
2 1492359 Seal ................................................................................................................ 1
3 1492360 Cap ................................................................................................................. 1
4 1492361 Bolt ................................................................................................................. 1

©2008 HYSTER COMPANY See Service Manual 8-43


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

ACCUMULATOR CHARGE VALVE (FIGURE 8-20)

ITEM PART NO. DESCRIPTION QTY

8-44 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

ITEM PART NO. DESCRIPTION QTY


1492368 Charge Valve ...................................................................................................... 1
1 ..... Body ............................................................................................................... 1
2 1591320 Plug ................................................................................................................ 1
3 ..... Spool Assembly .............................................................................................. 1
4 1591322 Check Valve ................................................................................................... 1
5 1591323 Valve (Unloader) ............................................................................................ 1
6 1591324 Spring ............................................................................................................. 1
7 1591325 Spring Seat ..................................................................................................... 1
8 1358860 Plug ................................................................................................................ 2

©2008 HYSTER COMPANY See Service Manual 8-45


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

BRAKE AND INCHING PEDAL LINKAGE (FIGURE 8-21)

8-46 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

BRAKE AND INCHING PEDAL LINKAGE


ITEM PART NO. DESCRIPTION QTY
1 313860 Flange ................................................................................................................. 2
2 1571631 Plate .................................................................................................................... 1
3 320156 Washer ............................................................................................................... 4
4 316834 Nut ...................................................................................................................... 3
5 1492221 Nut ...................................................................................................................... 2
6 1487209 Brake Valve (FFigure 8-8)................................................................................. 1
7 1493386 Washer ............................................................................................................... 1
8 1520596 Cover (Pedal) ...................................................................................................... 2
9 239503 Nut ...................................................................................................................... 5
10 320158 Washer ............................................................................................................... 12
11 287851 Capscrew ............................................................................................................ 4
12 136687 Nut ...................................................................................................................... 1
13 1492225 Bearing ............................................................................................................... 2
14 1491015 Shaft (Brake Pedal) ............................................................................................ 1
15 1520841 Shim .................................................................................................................... 3
16 353453 Mount .................................................................................................................. 1
17 1493380 Bearing ............................................................................................................... 2
18 1491016 Inching Pedal ...................................................................................................... 1
19 136692 Nut ...................................................................................................................... 3
20 287854 Capscrew ............................................................................................................ 2
21 374159 Switch ................................................................................................................. 1
22 302014 Screw .................................................................................................................. 2
23 1498387 Spring ................................................................................................................. 1
24 1483425 Horn (24 Volt) ..................................................................................................... 1
25 1558040 Screw .................................................................................................................. 1
26 15201 Cotter Pin ............................................................................................................ 2
27 1491020 Rod (Inching Pedal) ............................................................................................ 1
28 1558039 Grommet ............................................................................................................. 1
29 292501 Capscrew ............................................................................................................ 2
30 292502 Capscrew ............................................................................................................ 1
31 1476421 Washer ............................................................................................................... 2
32 340213 Capscrew ............................................................................................................ 1
33 1623197 Foam (Throttle Pedal) ......................................................................................... 1
34 1623196 Bracket (Holding) ................................................................................................ 1
35 1506738 Washer ............................................................................................................... 1
36 1623195 Capscrew ............................................................................................................ 1
37 316835 Nut ...................................................................................................................... 1
38 1558038 Screw .................................................................................................................. 1
39 287805 Capscrew ............................................................................................................ 1
40 1634993 Spring ................................................................................................................. 1

©2008 HYSTER COMPANY See Service Manual 8-47


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

NOTES

8-48 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

9 HYDRAULIC SYSTEM
UNIT CODE G019
01/2009 NORTH AMERICA

SECTION 9
HYDRAULIC SYSTEM

DESCRIPTION PAGE

ELECTRONIC LEVER ASSEMBLY ................................................................................................................ 9-40


WITH CLAMP ATTACHMENT .................................................................................................................... 9-42
END CAP PARTS
LIFT SECTION ............................................................................................................................................ 9-26
HYDRAULIC CONTROL VALVE AND ATTACHING PARTS
SHEET 1 OF 2 ............................................................................................................................................ 9-18
SHEET 2 OF 2 ............................................................................................................................................ 9-20
HYDRAULIC CONTROL VALVE ASSEMBLY ................................................................................................ 9-14
HYDRAULIC CONTROLS
JOYSTICK ................................................................................................................................................... 9-31
LEVERS ...................................................................................................................................................... 9-28
HYDRAULIC PUMP ........................................................................................................................................ 9-32
HYDRAULIC SUPPLY AND RETURN
SHEET 1 OF 3 ............................................................................................................................................ 9-2
SHEET 2 OF 3 ............................................................................................................................................ 9-6
SHEET 3 OF 3 ............................................................................................................................................ 9-8
HYDRAULIC TANK AND ATTACHING PARTS
→ PENDING PER ECN 68533-32 ............................................................................................................. 9-10
PENDING PER ECN 68533-32 → ............................................................................................................. 9-12
LIFT ACCUMULATOR AND ATTACHING PARTS ......................................................................................... 9-35
LIFT ACCUMULATOR ASSEMBLY ................................................................................................................ 9-34
PILOT VALVE ASSEMBLY ............................................................................................................................. 9-24
TILT CYLINDER AND ATTACHING PARTS ................................................................................................... 9-38
TILT CYLINDER ASSEMBLY .......................................................................................................................... 9-36

©2008 HYSTER COMPANY See Service Manual 9-1


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

HYDRAULIC SUPPLY AND RETURN (FIGURE 9-1)


SHEET 1 OF 3

9-2 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

HYDRAULIC SUPPLY AND RETURN


SHEET 1 OF 3

ITEM PART NO. DESCRIPTION QTY


1 1459254 Fitting .................................................................................................................. 1
2 816232 Check Valve ........................................................................................................ 1
3 1516214 Fitting .................................................................................................................. 1
3 16983 O-Ring ............................................................................................................ 1
3 1527821 O-Ring ............................................................................................................ 1
4 2090882 Hose Assy ........................................................................................................... 1
5 129563 Strap Clamp ........................................................................................................ 4
6 1473924 Fitting .................................................................................................................. 1
6 16983 O-Ring ............................................................................................................ 1
6 1527821 O-Ring ............................................................................................................ 1
7 1516209 Fitting .................................................................................................................. 1
7 16982 O-Ring ............................................................................................................ 1
7 16485 O-Ring ............................................................................................................ 1
8 1494372 Hose Assy ........................................................................................................... 1
9 2090886 Hose Assy ........................................................................................................... 1
10 2090884 Hose Assy ........................................................................................................... 1
11 b 292509 Capscrew ............................................................................................................ 6
11 c 214364 Capscrew ............................................................................................................ 4
12 1533649 Cover Plate (Cover) ............................................................................................ 7
13 1533664 Clamp ................................................................................................................. 4
14 1618452 Clamp ................................................................................................................. 4
15 1533661 Lockwasher ......................................................................................................... 7
16 320159 Washer ............................................................................................................... 6
17 302401 Locknut ............................................................................................................... 4
18 178119 Clamp ................................................................................................................. 1
19 1473888 Fitting .................................................................................................................. 2
19 16486 O-Ring ............................................................................................................ 1
19 16982 O-Ring ............................................................................................................ 1
20 136985 Capscrew ............................................................................................................ 3
21 110322 Clamp ................................................................................................................. 2
22 2091408 Hose Assy (To Steering Pump) .......................................................................... 1
23 287750 Capscrew ............................................................................................................ 1
24 1384699 Clamp ................................................................................................................. 1
25 2091407 Hose Assy (To Steering Pump) .......................................................................... 1
26 1476696 Hose Assy (To Steering Pump) .......................................................................... 1
27 1476697 Hose Assy (To Steering Pump) .......................................................................... 1
28 1473887 Fitting .................................................................................................................. 3
28 265731 O-Ring ............................................................................................................ 1
28 16484 O-Ring ............................................................................................................ 1
29 1473897 Fitting .................................................................................................................. 1
29 265731 O-Ring ............................................................................................................ 1
29 16484 O-Ring ............................................................................................................ 1
30 1486737 Fitting .................................................................................................................. 1
30 16481 O-Ring ............................................................................................................ 1
30 16483 O-Ring ............................................................................................................ 1
a 1673670 Lockplate ............................................................................................................ 1
a 1673663 Bolt ...................................................................................................................... 1
a 177303 Clamp ................................................................................................................. 1

©2008 HYSTER COMPANY See Service Manual 9-3


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

FOOTNOTES:
a Not Illustrated c PENDING PER ECN 68533-32 →
b → PENDING PER ECN 68533-32

9-4 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NOTES

©2008 HYSTER COMPANY See Service Manual 9-5


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

HYDRAULIC SUPPLY AND RETURN (FIGURE 9-2)


SHEET 2 OF 3

9-6 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

HYDRAULIC SUPPLY AND RETURN


SHEET 2 OF 3

ITEM PART NO. DESCRIPTION QTY


1 1476691 Hose Assy ........................................................................................................... 1
2 1476689 Hose Assy ........................................................................................................... 1
3 129563 Strap Clamp (H400HD, H330HD, H360HD) ....................................................... 2
4 1476692 Hose Assy ........................................................................................................... 1
5 1476694 Hose Assy ........................................................................................................... 1
6 1476736 Hose Assy (To Hoist Cylinder) ............................................................................ 1
7 1476735 Hose Assy (To Hoist Cylinder) ............................................................................ 1
8 b 1490266 Hose Assy (H300HD, H330HD, H360HD) (To Hoist Cylinder) ........................... 1
8 c 2107546 Hose Assy (H300HD, H330HD, H360HD) (To Hoist Cylinder) ........................... 1
9 302401 Locknut (H300HD, H330HD, H360HD) .............................................................. 2
10 320159 Washer (H300HD, H330HD, H360HD) ............................................................... 2
11 101625 Clamp (H300HD, H330HD, H360HD) ................................................................. 2
a 14595 Plug (H360HD-12EC) ......................................................................................... 1
12 16484 O-Ring ............................................................................................................ 1
12 1473887 Fitting (H300HD, H330HD, H360HD) ................................................................. 1
12 16484 O-Ring ............................................................................................................ 1
12 265731 O-Ring ............................................................................................................ 1
13 1673489 Clamp ................................................................................................................. 1
14 1673488 Clamp ................................................................................................................. 1
15 222590 Fitting .................................................................................................................. 1
16 18588 Capscrew ............................................................................................................ 4
17 15158 Washer ............................................................................................................... 4
18 222531 Clamp ................................................................................................................. 2
19 198518 O-Ring ................................................................................................................ 1
20 1625617 Hydraulic Pump (LPG) ........................................................................................ 1
20 1625615 Hydraulic Pump (Diesel) ..................................................................................... 1
21 15135 Washer ............................................................................................................... 4
22 221711 Nut ...................................................................................................................... 4
23 190757 Clamp (Split Half) ................................................................................................ 2
24 15156 Lockwasher ......................................................................................................... 4
25 16815 Capscrew ............................................................................................................ 4
26 1516205 Fitting .................................................................................................................. 1
26 252729 O-Ring ............................................................................................................ 1
26 16485 O-Ring ............................................................................................................ 1
27 1486073 Hose Assy ........................................................................................................... 1
28 1486074 Hose Assy ........................................................................................................... 1
29 302402 Locknut ............................................................................................................... 1
30 279033 Clamp ................................................................................................................. 1
31 2056208 Hose Assy (To Header Hose T) .......................................................................... 1
32 2056209 Hose Assy (To Header Hose P) ......................................................................... 1
33 169787 O-Ring ................................................................................................................ 1
34 2101641 Hose Assy (To Header Hose) (4,5,6 Function Only) .......................................... 1
35 1625613 Hose (Suction) (LPG) ......................................................................................... 1
35 1536281 Hose (Suction) (Diesel) ....................................................................................... 1
a 1529016 Fitting (3 Function, Dual Side-Shift) .................................................................... 1

FOOTNOTES:
a Not Illustrated c PENDING PER ECN 68533-32 →
b → PENDING PER ECN 68533-32

©2008 HYSTER COMPANY See Service Manual 9-7


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

HYDRAULIC SUPPLY AND RETURN (FIGURE 9-3)


SHEET 3 OF 3

9-8 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

HYDRAULIC SUPPLY AND RETURN


SHEET 3 OF 3

ITEM PART NO. DESCRIPTION QTY


1 1476682 Hose Assy ........................................................................................................... 1
2 1476681 Hose Assy ........................................................................................................... 1
3 1490566 Hose Assy ........................................................................................................... 1
4 129563 Strap Clamp ........................................................................................................ 2
5 2046767 Hose Assy ........................................................................................................... 1
6 1500217 Hose Assy ........................................................................................................... 1
7 1476704 Hose Assy ........................................................................................................... 1
8 1476688 Hose Assy ........................................................................................................... 1
9 1476678 Hose Assy ........................................................................................................... 1

©2008 HYSTER COMPANY See Service Manual 9-9


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

HYDRAULIC TANK AND ATTACHING PARTS (FIGURE 9-4)


(→ PENDING PER ECN 68533-32)

9-10 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

HYDRAULIC TANK AND ATTACHING PARTS


(→ PENDING PER ECN 68533-32)

ITEM PART NO. DESCRIPTION QTY


1 176640 Bolt ...................................................................................................................... 4
2 1538936 Plug ..................................................................................................................... 1
3 1528456 Filter Head .......................................................................................................... 1
4 39756 O-Ring ................................................................................................................ 1
5 1533477 Spring ................................................................................................................. 1
6 2059720 Hydraulic Filter .................................................................................................... 1
7 1564721 Breather (With Indicator) ..................................................................................... 1
7 1494312 Filter Element ................................................................................................. 1
7 1563867 Pipe ................................................................................................................ 1
7 39373 O-Ring ............................................................................................................ 1
8 888333 Seal ..................................................................................................................... 1
9 1528144 Indicator .............................................................................................................. 1
10 1640074 Hydraulic Tank .................................................................................................... 1
11 136749 Screw ............................................................................................................. 4
12 1536311 Sealing Ring ................................................................................................... 4
13 1536288 Cover .............................................................................................................. 1
14 39743 O-Ring ............................................................................................................ 1
15 1487058 Fitting .................................................................................................................. 1
15 1527813 O-Ring ............................................................................................................ 1
15 16481 O-Ring ............................................................................................................ 1
16 320162 Washer ............................................................................................................... 3
17 302402 Locknut ............................................................................................................... 3
18 35503 Fitting .................................................................................................................. 1

©2008 HYSTER COMPANY See Service Manual 9-11


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

HYDRAULIC TANK AND ATTACHING PARTS (FIGURE 9-5)


(PENDING PER ECN 68533-32 →)

9-12 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

HYDRAULIC TANK AND ATTACHING PARTS


(PENDING PER ECN 68533-32 →)

ITEM PART NO. DESCRIPTION QTY


1 1676971 Hyd Tank Wldmt ................................................................................................. 1
2 1676814 Rivet ............................................................................................................... 2
3 1677640 Boss (O Ring) ................................................................................................. 1
4 136749 Screw ............................................................................................................. 4
5 1536311 Sealing Ring ................................................................................................... 4
6 1694274 Cover .............................................................................................................. 1
7 39743 O-Ring ............................................................................................................ 1
8 1487058 Fitting .................................................................................................................. 1
8 1527813 O-Ring ............................................................................................................ 1
8 16481 O-Ring ............................................................................................................ 1
9 320162 Washer ............................................................................................................... 3
10 302402 Locknut ............................................................................................................... 3
11 1564721 Breather (With Indicator) ..................................................................................... 1
12 1563867 Pipe ................................................................................................................ 1
13 39373 O-Ring ............................................................................................................ 1
14 888333 Seal ..................................................................................................................... 1
15 ..... Oil Level Indicator ............................................................................................... 1
16 2059720 Hydraulic Filter .................................................................................................... 1
17 39747 O-Ring ................................................................................................................ 1
18 1533477 Spring ................................................................................................................. 1
19 1676979 Plate .................................................................................................................... 1
20 1581556 Washer ............................................................................................................... 4
21 1581581 Capscrew ............................................................................................................ 4
22 1538936 Plug ..................................................................................................................... 1
23 1689346 Drain Plug ........................................................................................................... 1

©2008 HYSTER COMPANY See Service Manual 9-13


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

HYDRAULIC CONTROL VALVE ASSEMBLY (FIGURE 9-6)

9-14 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

HYDRAULIC CONTROL VALVE ASSEMBLY


ITEM PART NO. DESCRIPTION QTY
2052832 Hydraulic Control Valve (FLT) ............................................................................ 1
2052833 Hydraulic Control Valve (ECH) ........................................................................... 1
1 1502570 Valve Section (Outlet) .................................................................................... 1
2 1491779 Kit-Tie Rod (Outlet) ........................................................................................ 1
2 1636372 Washer ....................................................................................................... 1
2 1636373 Capscrew ................................................................................................... 1
3 1502571 Valve Section (Lift) ......................................................................................... 1
4 1491772 Kit-End Cap ................................................................................................ 1
5 1491773 Solenoid ................................................................................................. 2
6 1496902 Kit-Seal .................................................................................................. 2
7 1491765 Kit-Seal ....................................................................................................... 1
8 1491775 Valve .......................................................................................................... 2
8 16486 O-Ring ................................................................................................... 1
9 1513597 Valve Section (Center) ................................................................................... 1
10 1491765 Kit-Seal (Inlet Side) .................................................................................... 1
11 ..... Spring ......................................................................................................... 1
12 ..... Check Valve ............................................................................................... 1
13 1502582 Relief Valve (Relief) ................................................................................... 1
13 1491767 Kit-Seal .................................................................................................. 1
14 1491764 Kit-Seal (Outlet Side) ................................................................................. 1
15 1527128 Cartridge Valve .......................................................................................... 1
16 1491855 Connector ................................................................................................... 1
17 1491777 Kit-Check Valve .............................................................................................. 1
17 1613901 Kit-Piping (Without Check Valve) ............................................................... 1
17 1635556 Kit-Piping ............................................................................................... 1
17 1635557 Fitting ..................................................................................................... 1
17 1613902 Kit-Check Valve .......................................................................................... 1
18 1520807 Valve Section (FLT) ........................................................................................ 1
18 1520808 Valve Section (ECH) ...................................................................................... 1
19 1615156 Kit-Check Valve .......................................................................................... 1
20 1491771 End Cap (With Spring and Check Valve) ................................................... 1
21 1491773 Solenoid ................................................................................................. 2
22 1496902 Kit-Seal ............................................................................................................... 2
23 1491764 Kit-Seal ....................................................................................................... 1
23 1494320 O-Ring ................................................................................................... 1
23 1514865 Shim ....................................................................................................... 1
24 1502574 Valve Section (Tilt) ......................................................................................... 1
25 1491774 Check Valve ............................................................................................... 1
26 1491771 End Cap (With Spring and Check Valve) ................................................... 1
27 1491773 Solenoid ................................................................................................. 2
28 1496902 Kit-Seal ............................................................................................................... 2
29 1491764 Kit-Seal ....................................................................................................... 1
30 1502576 Valve Section (Inlet) ....................................................................................... 1
31 1615157 Relief Valve ................................................................................................ 1
32 1467948 Kit-Relief Valve ...................................................................................... 1
32 1495260 O-Ring ................................................................................................................ 1
32 1495259 O-Ring ................................................................................................................ 1
32 1619729 Sealing Ring ....................................................................................................... 1
33 1491768 Plug ............................................................................................................ 1
33 1495263 O-Ring ................................................................................................... 1
33 1495262 O-Ring ................................................................................................... 1

©2008 HYSTER COMPANY See Service Manual 9-15


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

HYDRAULIC CONTROL VALVE ASSEMBLY


ITEM PART NO. DESCRIPTION QTY
34 1496901 Kit-Plug ....................................................................................................... 1
34 16486 O-Ring ................................................................................................... 1
34 1615154 O-Ring ................................................................................................... 1
35 1520332 Kit-Tie Rod (Inlet) ........................................................................................... 1
36 1613901 Kit-Piping (Without Check Valve) ................................................................... 1
37 1613902 Kit-Check Valve .............................................................................................. 1
1496900 Kit-Seal (Main Valve) .......................................................................................... 1

9-16 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NOTES

©2008 HYSTER COMPANY See Service Manual 9-17


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

HYDRAULIC CONTROL VALVE AND ATTACHING PARTS (FIGURE 9-7)


SHEET 1 OF 2

9-18 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

HYDRAULIC CONTROL VALVE AND ATTACHING PARTS


SHEET 1 OF 2

ITEM PART NO. DESCRIPTION QTY


1 1486557 Fitting .................................................................................................................. 1
1 244167 O-Ring ............................................................................................................ 1
1 16487 O-Ring ............................................................................................................ 1
2 1487095 Fitting .................................................................................................................. 3
2 265731 O-Ring ............................................................................................................ 3
3 1487150 Fitting .................................................................................................................. 1
3 265731 O-Ring ............................................................................................................ 1
3 16982 O-Ring ............................................................................................................ 1
3 1487166 Fitting .............................................................................................................. 1
3 280154 O-Ring ........................................................................................................ 1
4 1487166 Fitting .................................................................................................................. 2
4 280154 O-Ring ............................................................................................................ 1
5 1487088 Fitting .................................................................................................................. 2
5 280154 O-Ring ............................................................................................................ 3
6 1486754 Fitting .................................................................................................................. 1
6 280154 O-Ring ............................................................................................................ 1
6 16485 O-Ring ............................................................................................................ 1
7 1473919 Fitting .................................................................................................................. 2
7 280154 O-Ring ............................................................................................................ 1
7 16487 O-Ring ............................................................................................................ 1
8 1486742 Fitting .................................................................................................................. 1
8 265787 O-Ring ............................................................................................................ 1
8 16484 O-Ring ............................................................................................................ 1
9 2052832 Hydraulic Control Valve (H300HD, H330HD, H360HD) (FFigure 9-6).............. 1
9 2052833 Hydraulic Control Valve (H360HD-12EC) (FFigure 9-6).................................... 1
10 1486738 Fitting .................................................................................................................. 2
10 16483 O-Ring ............................................................................................................ 1
10 1527813 O-Ring ............................................................................................................ 1
11 1487094 Fitting .................................................................................................................. 1
11 1527813 O-Ring ............................................................................................................ 3
12 1473927 Quick Disconnect Fitting ..................................................................................... 1
13 1486749 Fitting .................................................................................................................. 3
13 16485 O-Ring ............................................................................................................ 1
13 252729 O-Ring ............................................................................................................ 1
14 1486746 Fitting .................................................................................................................. 2
14 265731 O-Ring ............................................................................................................ 1
14 16485 O-Ring ............................................................................................................ 1
15 1487148 Fitting .................................................................................................................. 1
15 16982 O-Ring ............................................................................................................ 1
15 1527813 O-Ring ............................................................................................................ 1
15 1487166 Fitting .............................................................................................................. 1
15 280154 O-Ring ........................................................................................................ 1

©2008 HYSTER COMPANY See Service Manual 9-19


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

HYDRAULIC CONTROL VALVE AND ATTACHING PARTS (FIGURE 9-8)


SHEET 2 OF 2

9-20 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

HYDRAULIC CONTROL VALVE AND ATTACHING PARTS


SHEET 2 OF 2

ITEM PART NO. DESCRIPTION QTY


1 2052832 Hydraulic Control Valve (H300HD, H330HD, H360HD) (FFigure 9-6).............. 1
1 2052833 Hydraulic Control Valve (H360HD-12EC) (FFigure 9-6).................................... 1
2 a 1492530 Plate .................................................................................................................... 1
2 b 1687881 Plate .................................................................................................................... 1
3 292539 Capscrew ............................................................................................................ 1
4 1486751 Fitting .................................................................................................................. 1
4 265787 O-Ring ............................................................................................................ 1
4 1527813 O-Ring ............................................................................................................ 1
5 1486746 Fitting .................................................................................................................. 1
5 265731 O-Ring ............................................................................................................ 1
5 16485 O-Ring ............................................................................................................ 1
6 1486738 Fitting .................................................................................................................. 2
6 16483 O-Ring ............................................................................................................ 1
6 1527813 O-Ring ............................................................................................................ 1
7 1486740 Fitting .................................................................................................................. 1
7 265787 O-Ring ............................................................................................................ 1
7 16483 O-Ring ............................................................................................................ 1
8 1500407 Flow Valve (Steering Priority Valve) ................................................................... 1
8 1613877 Cartridge ......................................................................................................... 1
9 216877 Nut ...................................................................................................................... 1
10 302402 Locknut ............................................................................................................... 3
11 1487069 Fitting .................................................................................................................. 1
11 252729 O-Ring ............................................................................................................ 1
11 16486 O-Ring ............................................................................................................ 1
12 1486737 Fitting .................................................................................................................. 3
12 16481 O-Ring ............................................................................................................ 1
12 1527813 O-Ring ............................................................................................................ 1
13 292538 Capscrew ............................................................................................................ 1
14 145641 Locknut (Prevailing Torque) ................................................................................ 5
15 15134 Washer ............................................................................................................... 10
16 1307730 Mount .................................................................................................................. 5
17 18535 Capscrew ............................................................................................................ 4
18 320157 Washer ............................................................................................................... 2
19 302400 Nut ...................................................................................................................... 2
20 1307994 Capscrew ............................................................................................................ 2
21 1473927 Quick Disconnect Fitting ..................................................................................... 3
22 16815 Capscrew ............................................................................................................ 1
23 1486578 Fitting .................................................................................................................. 1
23 265787 O-Ring ............................................................................................................ 1
23 16483 O-Ring ............................................................................................................ 1
24 1502373 Fitting .................................................................................................................. 1
25 1488464 Fitting .................................................................................................................. 1
25 265787 O-Ring ............................................................................................................ 3
26 1486770 Fitting .................................................................................................................. 1
26 1527813 O-Ring ............................................................................................................ 2
27 1494804 Pilot Valve (FFigure 9-9).................................................................................... 1
28 320162 Washer ............................................................................................................... 2
29 292540 Capscrew ............................................................................................................ 2

©2008 HYSTER COMPANY See Service Manual 9-21


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

FOOTNOTES:
a → PENDING PER ECN 68424 b PENDING PER ECN 68424 →

9-22 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NOTES

©2008 HYSTER COMPANY See Service Manual 9-23


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

PILOT VALVE ASSEMBLY (FIGURE 9-9)

9-24 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

PILOT VALVE ASSEMBLY


ITEM PART NO. DESCRIPTION QTY
1494804 Pilot Valve ........................................................................................................... 1
1 1491782 Accumulator ................................................................................................... 1
2 1495267 Seal ................................................................................................................ 1
3 ..... Block ............................................................................................................... 1
4 1495289 Ball (0.20 in.) .................................................................................................. 1
5 1495288 Setscrew ......................................................................................................... 1
6 1495266 O-Ring ............................................................................................................ 1
7 1491783 Hydraulic Filter ............................................................................................... 1
8 1491786 Seal ................................................................................................................ 1
9 1495258 Plug ................................................................................................................ 1
10 1491784 Converter ........................................................................................................ 1
11 1495259 O-Ring ........................................................................................................ 1
12 1495260 O-Ring ........................................................................................................ 1
13 ..... Cartridge .................................................................................................... 1
14 1495261 O-Ring ........................................................................................................ 1
15 1636539 Plug ............................................................................................................ 1
16 1636540 Pin .............................................................................................................. 1
17 ..... Spindle ....................................................................................................... 1
18 1495187 Cartridge (Pressure Reducing) ....................................................................... 1
19 1495262 O-Ring ........................................................................................................ 1
20 1467940 O-Ring ........................................................................................................ 1
21 1491719 O-Ring ........................................................................................................ 1
22 1636536 Pin .............................................................................................................. 1
23 ..... Cartridge .................................................................................................... 1
24 1636535 Ball ............................................................................................................. 1
25 ..... Piston ......................................................................................................... 1
26 1636543 Spring ......................................................................................................... 1
27 1636534 Plug ............................................................................................................ 1
28 1495287 Ball (0.25 in.) .................................................................................................. 1
29 1495286 Spring ............................................................................................................. 1
30 1495265 O-Ring ............................................................................................................ 1
31 1491858 Plug ................................................................................................................ 1
31 1495265 O-Ring ........................................................................................................ 1
1491787 Kit-Seal ........................................................................................................... 1
1495188 Kit-Seal (Valve) .............................................................................................. 1

©2008 HYSTER COMPANY See Service Manual 9-25


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

END CAP PARTS (FIGURE 9-10)


LIFT SECTION

9-26 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

END CAP PARTS


LIFT SECTION

ITEM PART NO. DESCRIPTION QTY


1491772 Kit-End Cap ........................................................................................................ 2
1 1624020 Seal ................................................................................................................ 2
2 1619731 O-Ring ............................................................................................................ 2
3 1624021 Spring Guide .................................................................................................. 4
4 1624022 Spring ............................................................................................................. 2
5 1624023 Spring ............................................................................................................. 2
6 1624024 End Cap ......................................................................................................... 2
7 1624025 Plug ................................................................................................................ 6
8 1491773 Solenoid ......................................................................................................... 2
8 1496902 Kit-Seal ....................................................................................................... 1
9 1624026 Capscrew ....................................................................................................... 4
10 1624027 Lockwasher .................................................................................................... 4
11 1624028 Capscrew ....................................................................................................... 4
12 1491858 Plug ................................................................................................................ 4
12 1495265 O-Ring ........................................................................................................ 1
13 1624029 Plug ................................................................................................................ 2
14 1624030 Plug ................................................................................................................ 2
15 1619734 Filter ............................................................................................................... 2
16 1619732 O-Ring ............................................................................................................ 2
17 1672803 Plug ................................................................................................................ 2
1496900 Kit-Seal (Main Valve) .......................................................................................... 1

©2008 HYSTER COMPANY See Service Manual 9-27


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

HYDRAULIC CONTROLS (FIGURE 9-11)


LEVERS

9-28 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

HYDRAULIC CONTROLS
LEVERS
KEY:
A: Three Function
B: Four Function
C: Five Function
D: Six Function
QTY
ITEM PART NO. DESCRIPTION A B C D
1 1518879 Mini-Lever (Electronic) .............................................................. 3 4 4 4
2 1494516 Screw ........................................................................................ 4 4 4 4
3 1494518 Washer ..................................................................................... 4 4 4 4
4 1487428 Switch (Blank) ........................................................................... 2 2 2 2
5 2043344 Switch (Horn) ............................................................................ 1 1 1 1
6 1524147 Plate (Cover) ............................................................................. 1 .. .. ..
6 1524147 Plate (Cover) ............................................................................. .. 1 .. ..
6 1524147 Plate (Cover) ............................................................................. .. .. 1 ..
6 1524147 Plate (Cover) ............................................................................. .. .. 1 ..
6 1524147 Plate (Cover) ............................................................................. .. 1 .. ..
6 1524148 Plate (Cover) ............................................................................. 1 .. .. ..
6 1524148 Plate (Cover) ............................................................................. .. 1 .. ..
6 1524146 Plate (Cover) ............................................................................. .. 1 .. ..
6 1524146 Plate (Cover) ............................................................................. .. 1 .. ..
6 1524146 Plate (Cover) ............................................................................. .. .. 1 ..
6 1524146 Plate (Cover) ............................................................................. .. .. 1 ..
6 1524146 Plate (Cover) ............................................................................. .. .. .. 1
7 1487428 Switch (Blank) ........................................................................... 3 .. .. ..
7 1487428 Switch (Blank) ........................................................................... 2 .. .. ..
7 1487428 Switch (Blank) ........................................................................... .. 3 .. ..
7 1487428 Switch (Blank) ........................................................................... .. 2 .. ..
7 1487428 Switch (Blank) ........................................................................... .. 1 .. ..
7 1487428 Switch (Blank) ........................................................................... .. 3 .. ..
7 1487428 Switch (Blank) ........................................................................... .. 2 .. ..
7 1487428 Switch (Blank) ........................................................................... .. .. 2 ..
7 1487428 Switch (Blank) ........................................................................... .. .. 1 ..
7 1487428 Switch (Blank) ........................................................................... .. .. 2 ..
7 1487428 Switch (Blank) ........................................................................... .. .. 1 ..
7 1487428 Switch (Blank) ........................................................................... .. .. .. 1
8 2054005 Switch ....................................................................................... 1 .. .. ..
8 2054005 Switch ....................................................................................... .. 1 .. ..
8 2054005 Switch ....................................................................................... .. 2 .. ..
8 2054005 Switch ....................................................................................... .. .. 1 ..
8 2054005 Switch ....................................................................................... .. .. 2 ..
8 2054005 Switch ....................................................................................... .. .. 1 ..
8 2054005 Switch ....................................................................................... .. .. 2 ..
8 2054005 Switch ....................................................................................... .. 1 .. ..
8 2054005 Switch ....................................................................................... .. .. .. 2
9 1638188 Mini-Lever ................................................................................. .. 1 1 ..
9 1583721 Boot ...................................................................................... .. 1 1 ..
a 2041923 Controller (I/O) .......................................................................... 1 1 1 1
292680 Washer (For I/O Module Mounting) .......................................... 2 2 2 2
292503 Capscrew (For I/O Module Mounting) ....................................... 2 2 2 2

©2008 HYSTER COMPANY See Service Manual 9-29


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

FOOTNOTES:
a Not Illustrated

9-30 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

HYDRAULIC CONTROLS (FIGURE 9-12)


JOYSTICK

KEY:
A: Three Function
B: Three Function (With Simultaneous Fork Positioner)
C: Four Function
D: Five Function
E: Five Function (Empty Container Handler)
QTY
ITEM PART NO. DESCRIPTION A B C D E
1 1487427 Plate ................................................................................. 1 1 1 1 1
2 1494516 Screw ............................................................................... 8 8 8 8 8
3 1494518 Washer ............................................................................. 8 8 8 8 8
4 1487428 Switch (Blank) .................................................................. 6 5 5 4 5
5 b 1504059 Joystick (FFigure 4-9, FFigure 4-8)............................... 1 1 1 1 ..
5 a 1480436 Joystick ............................................................................ .. .. .. .. 1
6 2054005 Switch ............................................................................... .. 1 1 2 1
c 2041923 Controller (I/O) ................................................................. 1 1 1 1 1
292680 Washer (For I/O Module Mounting) .................................. 2 2 2 2 2
292503 Capscrew (For I/O Module Mounting) .............................. 2 2 2 2 2

FOOTNOTES:
a Empty Container Handler With Twist Locks c Not Illustrated
b Forklift Truck And Empty Container Handler With
Suspension Hooks

©2008 HYSTER COMPANY See Service Manual 9-31


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

HYDRAULIC PUMP (FIGURE 9-13)

9-32 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

HYDRAULIC PUMP
KEY:
A: Diesel
B: LPG
QTY
ITEM PART NO. DESCRIPTION A B
1625615 Hydraulic Pump .......................................................................................... 1 ..
1625617 Hydraulic Pump .......................................................................................... .. 1
1 189996 Seal (Lip) ............................................................................................... 1 1
2 1638375 Seal (Channel) ....................................................................................... 2 2
3 1638376 Seal (Back-Up) ...................................................................................... 2 2
4 1638377 Seal (Section) ........................................................................................ 1 1
5 1638374 Thrust Plate ........................................................................................... 2 2
6 1638381 Shaft ...................................................................................................... 1 ..
6 1638509 Shaft ...................................................................................................... .. 1
7 1638379 O-Ring ................................................................................................... 3 3
8 1638371 Thrust Plate ........................................................................................... 2 2
9 1638372 Seal (Energizer) ..................................................................................... 2 2
10 1638373 Seal (Element) ....................................................................................... 2 2
11 1638380 Seal ........................................................................................................ 1 1
12 1638370 Bushing .................................................................................................. 4 4
13 ..... Driven Gear ........................................................................................... 1 1
14 ..... Drive Gear ............................................................................................. 1 1
15 1638356 Bushing .................................................................................................. 4 4
16 ..... Driven Gear ........................................................................................... 1 1
17 ..... Drive Gear ............................................................................................. 1 1
18 ..... Nameplate ............................................................................................. 1 1
19 1311790 Screw (For Nameplate) .......................................................................... 2 2
20 1638366 Screw ..................................................................................................... 4 4
21 1638367 Nut ......................................................................................................... 4 4
22 1638365 Washer .................................................................................................. 4 4
23 ..... Body ....................................................................................................... 1 1
24 313850 Capscrew ............................................................................................... 4 ..
24 1638803 Screw ..................................................................................................... .. 4
25 1638368 Washer .................................................................................................. 4 4
26 1638351 Cover ..................................................................................................... 1 1
27 ..... Body ....................................................................................................... 1 1
28 1638350 Flange .................................................................................................... 1 1
29 176159 Plug ........................................................................................................ 1 1
30 1638378 Sleeve .................................................................................................... 2 2

©2008 HYSTER COMPANY See Service Manual 9-33


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

LIFT ACCUMULATOR ASSEMBLY (FIGURE 9-14)

ITEM PART NO. DESCRIPTION QTY


1500717 Accumulator ........................................................................................................ 1
1 1502888 Screw ............................................................................................................. 2
2 1503082 Protector ......................................................................................................... 1
3 ..... Gas Valve ....................................................................................................... 1
4 1502887 O-Ring ............................................................................................................ 1
5 ..... Gasoline End Cap .......................................................................................... 1
6 ..... Back-Up Washer ............................................................................................ 2
7 ..... O-Ring ............................................................................................................ 2
8 ..... Shell ............................................................................................................... 1
9 1503078 Washer ........................................................................................................... 2
10 1503083 Piston ............................................................................................................. 1
11 1503079 Wear Strip ...................................................................................................... 2
12 ..... O-Ring ............................................................................................................ 1
13 ..... Hydraulic End Cap ......................................................................................... 1
1503076 Kit-Accumulator .................................................................................................. 1

9-34 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

LIFT ACCUMULATOR AND ATTACHING PARTS (FIGURE 9-15)

ITEM PART NO. DESCRIPTION QTY


1 1500717 Accumulator (FFigure 9-14)............................................................................... 1
2 1500718 Clamp ................................................................................................................. 2
3 1486746 Fitting .................................................................................................................. 1
4 1487073 Fitting .................................................................................................................. 1
5 1473892 Fitting .................................................................................................................. 1
6 2046552 Hose Assy ........................................................................................................... 1
7 136749 Screw .................................................................................................................. 4
8 302400 Nut ...................................................................................................................... 4

©2008 HYSTER COMPANY See Service Manual 9-35


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

TILT CYLINDER ASSEMBLY (FIGURE 9-16)

9-36 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

TILT CYLINDER ASSEMBLY


KEY:
A: 15° Forward/12° Back, 20.5° Forward/7° Back (Non-ECH)
B: 15° Forward/10° Back (Non-ECH)
C: 5° Forward/6° Back (Non-ECH)
D: 5° Forward/12° Back (Non-ECH)
E: 5° Forward/5° Back (EC3), 5° Forward/5° Back (EC4)
QTY
ITEM PART NO. DESCRIPTION A B C D E
2037398 Tilt Cylinder ...................................................................... 2 .. .. .. ..
2067340 Tilt Cylinder ...................................................................... .. 2 .. .. ..
1454508 Tilt Cylinder ...................................................................... .. .. 2 .. ..
2032001 Tilt Cylinder ...................................................................... .. .. .. 2 ..
2015363 Tilt Cylinder (EC3) ............................................................ .. .. .. .. 2
2015364 Tilt Cylinder (EC4) ............................................................ .. .. .. .. 2
1 1475136 Spacer ......................................................................... .. 1 .. .. ..
1 1392601 Spacer ......................................................................... .. .. 1 .. ..
1 1303443 Spacer ......................................................................... .. .. .. 1 ..
1 2015381 Spacer ......................................................................... .. .. .. .. 1
2 387248 Piston ........................................................................... 1 1 1 1 1
3 221377 Locknut ........................................................................ 1 1 1 1 1
4 387247 Wear Ring .................................................................... 1 1 1 1 1
5 15890 O-Ring (Use with 1380890) ......................................... 1 1 1 1 1
5 1380890 Piston Seal ................................................................... 1 1 1 1 1
5 2049288 Seal (Alternate Part) .................................................... 1 1 1 1 1
6 198518 O-Ring ......................................................................... 1 1 1 1 1
7 816578 Rod Wiper .................................................................... 1 1 1 1 1
8 1599242 Plug .............................................................................. 2 2 2 2 2
9 2013361 End Plug ...................................................................... 1 1 1 1 1
10 816580 Rod Seal ...................................................................... 1 1 1 1 1
11 1476882 Back-Up Ring ............................................................... 1 1 1 1 1
12 55289 O-Ring ......................................................................... 1 1 1 1 1
13 2013366 Tube Wldmt-Cylinder ................................................... 1 1 1 1 1
14 2015375 Rod .............................................................................. 1 .. .. 1 ..
14 1557421 Rod .............................................................................. .. 1 .. .. ..
14 1455623 Cylinder Rod ................................................................ .. .. 1 .. ..
14 2015376 Rod (EC3) .................................................................... .. .. .. .. 1
14 2015377 Rod (EC4) .................................................................... .. .. .. .. 1
1476917 Kit-Seal ........................................................................ 1 1 1 1 1

©2008 HYSTER COMPANY See Service Manual 9-37


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

TILT CYLINDER AND ATTACHING PARTS (FIGURE 9-17)

9-38 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

TILT CYLINDER AND ATTACHING PARTS


ITEM PART NO. DESCRIPTION QTY
1 2037398 Tilt Cylinder (15° Forward/12° Back, 20.5° Forward/7° Back) (Non-ECH) ......... 2
1 2067340 Tilt Cylinder (15° Forward/10° Back) (Non-ECH) ............................................... 2
1 1454508 Tilt Cylinder (5° Forward/6° Back) (Non-ECH) ................................................... 2
1 2032001 Tilt Cylinder (5° Forward/12° Back) (Non-ECH) ................................................. 2
1 2015363 Tilt Cylinder (5° Forward/5° Back) (EC3) ............................................................ 2
1 2015364 Tilt Cylinder (5° Forward/5° Back) (EC4) ............................................................ 2
2 144157 Hose Clamp ........................................................................................................ 2
3 14595 Plug ..................................................................................................................... 2
4 292685 Lockwasher ......................................................................................................... 2
5 292560 Capscrew ............................................................................................................ 2
6 1347861 Anchor ................................................................................................................ 2
7 376051 Bushing ............................................................................................................... 2
8 1347862 Pin ....................................................................................................................... 2
9 16001 Grease Fitting ..................................................................................................... 2
10 1473897 Fitting .................................................................................................................. 2
11 87911 Clamp ................................................................................................................. 2
12 1473887 Fitting .................................................................................................................. 2
13 1564349 Relief Valve ......................................................................................................... 2
13 1580023 Cartridge ............................................................................................................. 1
14 1336112 Fitting .................................................................................................................. 2
15 1662578 Plug ..................................................................................................................... 2

©2008 HYSTER COMPANY See Service Manual 9-39


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

ELECTRONIC LEVER ASSEMBLY (FIGURE 9-18)

9-40 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

ELECTRONIC LEVER ASSEMBLY


ITEM PART NO. DESCRIPTION QTY
1518879 Mini-Lever (Electronic) ........................................................................................ 1
1 1592671 Knob ............................................................................................................... 1
2 1592672 Screw ............................................................................................................. 1
3 1583721 Boot ................................................................................................................ 1
4 1592673 Potentiometer ................................................................................................. 1

©2008 HYSTER COMPANY See Service Manual 9-41


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

ELECTRONIC LEVER ASSEMBLY (FIGURE 9-19)


WITH CLAMP ATTACHMENT

9-42 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

ELECTRONIC LEVER ASSEMBLY


WITH CLAMP ATTACHMENT

ITEM PART NO. DESCRIPTION QTY


1638188 Mini-Lever ........................................................................................................... 1
1 1639761 Knob (Round) ................................................................................................. 1
2 1592675 Setscrew ......................................................................................................... 1
3 1583721 Boot ................................................................................................................ 1
4 1592673 Potentiometer ................................................................................................. 1
5 1592676 Microswitch ..................................................................................................... 1
6 1592677 Screw ............................................................................................................. 2

©2008 HYSTER COMPANY See Service Manual 9-43


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

NOTES

9-44 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

10 MAST-TWO STAGE LIMITED FREE-LIFT


UNIT CODE G019
01/2009 NORTH AMERICA

SECTION 10
MAST-TWO STAGE LIMITED FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
FOUR, FIVE, AND SIX FUNCTION ............................................................................................................ 10-2
INDIVIDUAL FORK POSITIONER (FOUR FUNCTION) ............................................................................. 10-6
SIMULTANEOUS FORK POSITIONER ...................................................................................................... 10-10
THREE FUNCTION ..................................................................................................................................... 10-14
FORKS ............................................................................................................................................................ 10-16
HEADER HOSE
→ PENDING PER ECN 68533-34 ............................................................................................................. 10-18
PENDING PER ECN 68533-34 → ............................................................................................................. 10-22
INNER MAST .................................................................................................................................................. 10-26
LIFT ................................................................................................................................................................. 10-28
LIFT CYLINDER
EMPTY CONTAINER HANDLER ................................................................................................................ 10-32
NON-EMPTY CONTAINER HANDLER ...................................................................................................... 10-34
MAST INSTALLATION .................................................................................................................................... 10-38
OUTER MAST ................................................................................................................................................. 10-36

©2008 HYSTER COMPANY See Service Manual 10-1


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

CARRIAGE (FIGURE 10-1)


FOUR, FIVE, AND SIX FUNCTION

10-2 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

CARRIAGE
FOUR, FIVE, AND SIX FUNCTION
KEY:
A: Four Function
B: Five Function
C: Six Function
QTY
ITEM PART NO. DESCRIPTION A B C
2057806 Carriage ............................................................................................. 1 .. ..
2057807 Carriage ............................................................................................. .. 1 ..
2057808 Carriage ............................................................................................. .. .. 1
1 1502865 Frame ............................................................................................ 1 1 1
2 1456622 Cable ............................................................................................. 2 2 2
3 1334581 Pin (Fork Locking) ......................................................................... 4 4 4
4 815848 Shackle ......................................................................................... 2 2 2
5 1502918 Pin (Load Arm) .............................................................................. 2 2 2
6 a 1313358 Load Roller .................................................................................... 4 4 4
6 b 1691114 Load Roller .................................................................................... 4 4 4
7 58918 Snap Ring ..................................................................................... 4 4 4
8 1310592 Shim (0.030 in.) ............................................................................. AR AR AR
9 1301018 Bracket .......................................................................................... 4 4 4
10 15156 Lockwasher ................................................................................... 20 20 20
11 221506 Capscrew ...................................................................................... 16 16 16
12 1335179 Bearing .......................................................................................... 4 4 4
13 1301016 Spacer ........................................................................................... 4 4 4
14 376203 Capscrew ...................................................................................... 4 4 4
15 376776 Plate .............................................................................................. 2 2 2
16 292683 Lockwasher ................................................................................... 4 4 4
17 293647 Capscrew ...................................................................................... 4 4 4
18 1527372 Bracket Wldmt ............................................................................... 1 1 1
19 320162 Washer .......................................................................................... 2 2 2
20 292683 Lockwasher ................................................................................... 2 2 2
21 302402 Locknut .......................................................................................... 2 2 2
22 2047737 Tube Assy ..................................................................................... 1 1 1
23 2047738 Tube Assy ..................................................................................... 1 1 1
24 1393802 Clamp ............................................................................................ 2 2 2
25 221463 Capscrew ...................................................................................... 1 1 1
26 16836 Capscrew ...................................................................................... 4 4 4
27 1487069 Fitting ............................................................................................ 2 2 2
28 1486740 Fitting ............................................................................................ 1 1 1
29 2092486 Wire Harness (Front End) (FFigure 4-50).................................... 1 1 1
30 137852 Strap Clamp .................................................................................. 16 16 16
31 3066037 Loctite ............................................................................................ AR AR AR
32 2057981 Hose Assy ..................................................................................... 1 1 1
33 2057982 Hose Assy ..................................................................................... 1 1 1
34 2057864 Hose Assy ..................................................................................... 1 1 1
35 342675 Identification Band ......................................................................... 4 4 4
36 342676 Identification Band ......................................................................... 4 4 4
37 342677 Identification Band ......................................................................... 2 2 2
38 2092483 Valve (FFigure 13-14).................................................................. 1 .. ..
38 2092484 Valve (FFigure 13-14).................................................................. .. 1 ..
38 2092485 Valve (FFigure 13-14).................................................................. .. .. 1

©2008 HYSTER COMPANY See Service Manual 10-3


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

CARRIAGE
FOUR, FIVE, AND SIX FUNCTION
KEY:
A: Four Function
B: Five Function
C: Six Function
QTY
ITEM PART NO. DESCRIPTION A B C
39 216590 Fitting ............................................................................................ 4 6 8

FOOTNOTES:
a → PENDING PER ECN 68204-95 b PENDING PER ECN 68204-95 →

10-4 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NOTES

©2008 HYSTER COMPANY See Service Manual 10-5


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

CARRIAGE (FIGURE 10-2)


INDIVIDUAL FORK POSITIONER (FOUR FUNCTION)

10-6 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

CARRIAGE
INDIVIDUAL FORK POSITIONER (FOUR FUNCTION)

ITEM PART NO. DESCRIPTION QTY


2057809 Carriage .............................................................................................................. 1
1 1502865 Frame ............................................................................................................. 1
2 1502918 Pin (Load Arm) ............................................................................................... 2
3 a 1313358 Load Roller ..................................................................................................... 4
3 b 1691114 Load Roller ..................................................................................................... 4
4 58918 Snap Ring ....................................................................................................... 4
5 1310592 Shim (0.030 in.) .............................................................................................. AR
6 1301018 Bracket ........................................................................................................... 4
7 15156 Lockwasher .................................................................................................... 20
8 221510 Capscrew (2.0 in.) .......................................................................................... 16
9 1335179 Bearing ........................................................................................................... 4
10 1301016 Spacer ............................................................................................................ 4
11 376203 Capscrew ....................................................................................................... 4
12 376776 Plate ............................................................................................................... 2
13 292683 Lockwasher .................................................................................................... 4
14 293647 Capscrew ....................................................................................................... 4
15 2046894 Cylinder Assy (Fork Positoner) (FFigure 13-12)........................................... 2
16 1502904 Guide (LH) ...................................................................................................... 1
17 1502905 Guide (RH) ..................................................................................................... 1
18 1502390 Pin .................................................................................................................. 4
19 15236 Cotter Pin ....................................................................................................... 8
20 1487064 Fitting .............................................................................................................. 4
21 112989 Hose Clamp .................................................................................................... 4
22 2046986 Tube Assy ...................................................................................................... 1
23 2046987 Tube Assy ...................................................................................................... 1
24 292683 Lockwasher .................................................................................................... 2
25 320162 Washer ........................................................................................................... 2
26 302402 Locknut ........................................................................................................... 2
27 1393802 Clamp ............................................................................................................. 1
28 221463 Capscrew ....................................................................................................... 1
29 2047737 Tube Assy ...................................................................................................... 1
30 2047738 Tube Assy ...................................................................................................... 1
31 1527372 Bracket Wldmt ................................................................................................ 1
32 2092483 Valve (FFigure 13-14)................................................................................... 1
33 1487069 Fitting .............................................................................................................. 2
34 1486743 Fitting .............................................................................................................. 4
35 1486740 Fitting .............................................................................................................. 1
36 2057981 Hose Assy ...................................................................................................... 1
37 2057982 Hose Assy ...................................................................................................... 1
38 2057864 Hose Assy ...................................................................................................... 1
39 2057983 Hose Assy ...................................................................................................... 1
40 2057984 Hose Assy ...................................................................................................... 1
41 2057985 Hose Assy ...................................................................................................... 1
42 2057986 Hose Assy ...................................................................................................... 1
43 16836 Capscrew ....................................................................................................... 4
44 3066037 Loctite ............................................................................................................. AR
45 2092486 Wire Harness (Front End) (FFigure 4-50)..................................................... 1
46 137852 Strap Clamp ................................................................................................... 16
47 342675 Identification Band .......................................................................................... 4
48 342676 Identification Band .......................................................................................... 4

©2008 HYSTER COMPANY See Service Manual 10-7


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

CARRIAGE
INDIVIDUAL FORK POSITIONER (FOUR FUNCTION)

ITEM PART NO. DESCRIPTION QTY


49 342677 Identification Band .......................................................................................... 2
50 1332234 Identification Band .......................................................................................... 2
51 1332234 Identification Band .......................................................................................... 2
52 1332235 Identification Band .......................................................................................... 2
53 1332236 Identification Band .......................................................................................... 2

FOOTNOTES:
a → PENDING PER ECN 68204-95 b PENDING PER ECN 68204-95 →

10-8 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NOTES

©2008 HYSTER COMPANY See Service Manual 10-9


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

CARRIAGE (FIGURE 10-3)


SIMULTANEOUS FORK POSITIONER

10-10 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

CARRIAGE
SIMULTANEOUS FORK POSITIONER

ITEM PART NO. DESCRIPTION QTY


2047719 Carriage .............................................................................................................. 1
1 1502865 Frame ............................................................................................................. 1
2 1502918 Pin (Load Arm) ............................................................................................... 2
3 a 1313358 Load Roller ..................................................................................................... 4
3 b 1691114 Load Roller ..................................................................................................... 4
4 58918 Snap Ring ....................................................................................................... 4
5 1310592 Shim (0.030 in.) .............................................................................................. AR
6 1301018 Bracket ........................................................................................................... 4
7 15156 Lockwasher .................................................................................................... 20
8 221510 Capscrew (2.0 in.) .......................................................................................... 16
9 1335179 Bearing ........................................................................................................... 4
10 1301016 Spacer ............................................................................................................ 4
11 376203 Capscrew ....................................................................................................... 4
12 376776 Plate ............................................................................................................... 2
13 292683 Lockwasher .................................................................................................... 4
14 293647 Capscrew ....................................................................................................... 4
15 2046894 Cylinder Assy (Fork Positoner) (FFigure 13-12)........................................... 2
16 1502904 Guide (LH) ...................................................................................................... 1
17 1502905 Guide (RH) ..................................................................................................... 1
18 1502390 Pin .................................................................................................................. 4
19 15236 Cotter Pin ....................................................................................................... 8
20 1487064 Fitting .............................................................................................................. 4
21 112989 Hose Clamp .................................................................................................... 4
22 2046986 Tube Assy ...................................................................................................... 1
23 2046987 Tube Assy ...................................................................................................... 1
24 292683 Lockwasher .................................................................................................... 2
25 320162 Washer ........................................................................................................... 2
26 302402 Locknut ........................................................................................................... 2
27 1393802 Clamp ............................................................................................................. 1
28 221463 Capscrew ....................................................................................................... 1
29 2047737 Tube Assy ...................................................................................................... 1
30 2047738 Tube Assy ...................................................................................................... 1
31 1503084 Bracket Wldmt ................................................................................................ 1
32 1551865 Hydraulic Control Valve .................................................................................. 1
32 1600818 Manifold .......................................................................................................... 1
32 1560246 Manifold ...................................................................................................... 1
32 1589219 Cartridge .................................................................................................... 1
32 1600819 Valve .......................................................................................................... 1
32 1560248 Relief Valve ................................................................................................ 2
33 1486745 Fitting .............................................................................................................. 2
34 1486740 Fitting .............................................................................................................. 4
35 2049945 Hose Assy ...................................................................................................... 1
36 2046072 Hose Assy ...................................................................................................... 1
37 2050421 Hose Assy ...................................................................................................... 1
38 2050422 Hose Assy ...................................................................................................... 1
39 2050423 Hose Assy ...................................................................................................... 1
40 2050424 Hose Assy ...................................................................................................... 1
41 136749 Screw ............................................................................................................. 4
42 292681 Lockwasher .................................................................................................... 1
43 320157 Washer ........................................................................................................... 1

©2008 HYSTER COMPANY See Service Manual 10-11


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

CARRIAGE
SIMULTANEOUS FORK POSITIONER

ITEM PART NO. DESCRIPTION QTY


44 342675 Identification Band .......................................................................................... AR
45 342676 Identification Band .......................................................................................... 1
46 1332234 Identification Band .......................................................................................... 16
47 1332234 Identification Band .......................................................................................... 4
48 1332235 Identification Band .......................................................................................... 4
49 1332236 Identification Band .......................................................................................... 2

FOOTNOTES:
a → PENDING PER ECN 68204-95 b PENDING PER ECN 68204-95 →

10-12 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NOTES

©2008 HYSTER COMPANY See Service Manual 10-13


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

CARRIAGE (FIGURE 10-4)


THREE FUNCTION

10-14 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

CARRIAGE
THREE FUNCTION

ITEM PART NO. DESCRIPTION QTY


2048337 Carriage .............................................................................................................. 1
2048338 Carriage .............................................................................................................. 1
1 1502865 Frame ............................................................................................................. 1
2 1456622 Cable .............................................................................................................. 2
3 1334581 Pin (Fork Locking) .......................................................................................... 4
4 815848 Shackle ........................................................................................................... 2
5 1502918 Pin (Load Arm) ............................................................................................... 2
6 a 1313358 Load Roller ..................................................................................................... 4
6 b 1691114 Load Roller ..................................................................................................... 4
7 58918 Snap Ring ....................................................................................................... 4
8 1310592 Shim (0.030 in.) .............................................................................................. AR
9 1301018 Bracket ........................................................................................................... 4
10 15156 Lockwasher .................................................................................................... 20
11 221506 Capscrew ....................................................................................................... 16
12 1335179 Bearing ........................................................................................................... 4
13 1301016 Spacer ............................................................................................................ 4
14 376203 Capscrew ....................................................................................................... 4
15 376776 Plate ............................................................................................................... 2
16 292683 Lockwasher .................................................................................................... 4
17 293647 Capscrew ....................................................................................................... 4
18 ..... Cap (Without Side-Shift) ................................................................................. 2

FOOTNOTES:
a → PENDING PER ECN 68204-95 b PENDING PER ECN 68204-95 →

©2008 HYSTER COMPANY See Service Manual 10-15


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

FORKS (FIGURE 10-5)

10-16 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

FORKS
KEY:
A: Standard Taper
B: Dual Function Side-Shift Fork Postioner
QTY
ITEM PART NO. DESCRIPTION A B
1 1506811 Fork (72 in.) (85 mm Pin) ........................................................................... 2 ..
1 1454437 Fork (72 in.) ................................................................................................ .. 2
1 1506812 Fork (84 in.) (85 mm Pin) ........................................................................... 2 ..
1 1454438 Fork (84 in.) ................................................................................................ .. 2
1 1506813 Fork (96 in.) (85 mm Pin) ........................................................................... 2 ..
1 1454439 Fork (96 in.) ................................................................................................ .. 2

©2008 HYSTER COMPANY See Service Manual 10-17


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

HEADER HOSE (FIGURE 10-6)


(→ PENDING PER ECN 68533-34)

10-18 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

HEADER HOSE
(→ PENDING PER ECN 68533-34)
H300HD-H360HD

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3660 mm 4560 mm 5310 mm 6110 mm 6610 mm
ITEM 1 2 3 4 (144.1 in.) (179.5 in.) (209.1 in.) (240.6 in.) (260.2 in.)
Mast
- - - - -
Group Number
45 Hose Assy 2058174 2058175 2058176 2058177 2058178
46 Hose Assy 2058188 2058189 2058190 2058191 2058192
47 Wire Harness 2054259 2054260 2054261 2054262 2054263

KEY:
A: Three Function
B: Four, Five, And Six Function
C: Dual Side-Shift Fork Positioner
QTY
ITEM PART NO. DESCRIPTION A B C
1 144157 Hose Clamp ....................................................................................... 2 4 4
2 87911 Clamp ................................................................................................ 4 8 6
3 1529355 Bracket .............................................................................................. 1 1 1
4 816591 Fitting ................................................................................................. 2 4 2
5 816593 Locknut .............................................................................................. 2 4 2
6 383789 Thread Sealant .................................................................................. AR AR AR
7 136692 Nut ..................................................................................................... 2 2 2
8 292682 Lockwasher ....................................................................................... 2 2 2
9 136985 Capscrew .......................................................................................... 2 2 2
10 342675 Identification Band ............................................................................. 2 2 2
11 300937 Nut ..................................................................................................... 1 1 1
12 254950 Clamp ................................................................................................ 1 2 2
13 189451 Hose Sheave ..................................................................................... 2 4 3
14 1301650 Spacer ............................................................................................... 1 1 1
15 280610 Spacer ............................................................................................... 1 3 1
16 221155 Capscrew .......................................................................................... 3 3 3
17 221357 Locknut .............................................................................................. 3 3 3
18 342676 Identification Band ............................................................................. 2 2 2
19 292685 Lockwasher ....................................................................................... 4 4 4
20 292600 Nut ..................................................................................................... 4 4 4
21 292528 Capscrew .......................................................................................... 2 2 2
22 292683 Lockwasher ....................................................................................... 2 2 2
23 216877 Nut ..................................................................................................... 2 2 2
24 1491107 Bracket .............................................................................................. 1 1 1
25 138929 Plate .................................................................................................. 1 2 2
26 356237 Spacer ............................................................................................... .. 1 1
27 1533665 Clamp ................................................................................................ 4 4 4
28 1530668 Cover Plate ........................................................................................ 2 2 2
29 136703 Capscrew .......................................................................................... 2 4 4
30 292681 Lockwasher ....................................................................................... 2 4 4
31 239503 Nut ..................................................................................................... 2 4 4
32 1498506 Fitting ................................................................................................. 2 2 2
©2008 HYSTER COMPANY See Service Manual 10-19
for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

HEADER HOSE
(→ PENDING PER ECN 68533-34)
KEY:
A: Three Function
B: Four, Five, And Six Function
C: Dual Side-Shift Fork Positioner
QTY
ITEM PART NO. DESCRIPTION A B C
33 1528603 Locknut .............................................................................................. 2 2 2
34 1569803 Clamp ................................................................................................ .. 2 2
35 18475 Capscrew .......................................................................................... .. 2 2
36 1569747 Clamp ................................................................................................ .. 1 1
37 221703 Nut ..................................................................................................... .. 2 2
38 15127 Washer .............................................................................................. .. 2 2
39 292533 Capscrew .......................................................................................... 1 .. ..
39 292538 Capscrew .......................................................................................... .. 1 1
40 101625 Clamp ................................................................................................ .. 1 1
41 342677 Identification Band ............................................................................. .. 2 ..
42 1496482 Bracket Wldmt ................................................................................... 1 1 1
43 292564 Capscrew .......................................................................................... 4 4 4
44 1510841 Spacer ............................................................................................... 1 .. ..
44 342691 Spacer ............................................................................................... .. .. 1
45 a. . . . . Hose Assy ......................................................................................... 2 2 2
46 a. . . . . Hose Assy ......................................................................................... .. 1 ..
47 a. . . . . Wire Harness ..................................................................................... .. 1 1
48 1574072 Roller ................................................................................................. .. 2 2
49 1574093 Spacer ............................................................................................... .. 2 2
50 1564900 Strap Clamp (Green) ......................................................................... 6 8 12
51 1564897 Strap Clamp (Yellow) ........................................................................ 2 6 4
52 1564902 Strap Clamp (White) .......................................................................... .. 2 ..

FOOTNOTES:
a Refer to Table

10-20 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NOTES

©2008 HYSTER COMPANY See Service Manual 10-21


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

HEADER HOSE (FIGURE 10-7)


(PENDING PER ECN 68533-34 →)

10-22 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

HEADER HOSE
(PENDING PER ECN 68533-34 →)
H170HD-H210HD

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3686 mm 4586 mm 5336 mm
ITEM 1 2 3 4 (145.1 in.) (180.6 in.) (210.1 in.)
Mast
- - -
Group Number
37 Wire Harness 2054251 2054252 2054253
38 Hose Assy 2058685 2058167 2058168
39 Hose Assy 2058180 2058181 2058182

H230HD-H280HD

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3686 mm 4586 mm 5336 mm 6130 mm 6630 mm
ITEM 1 2 3 4 (145.1 in.) (180.6 in.) (210.1 in.) (241.3 in.) (261.0 in.)
Mast
- - - - -
Group Number
37 Wire Harness 2054254 2054255 2054256 2054257 2054258
38 Hose Assy 2058169 2058170 2058171 2058172 2058173
39 Hose Assy 2058183 2058184 2058185 2058186 2058187

KEY:
A: Three Function
B: Four, Five, And Six Function
C: Dual Side-Shift Fork Positioner
QTY
ITEM PART NO. DESCRIPTION A B C
1 a 292568 Capscrew .......................................................................................... 4 4 4
1 b 292564 Capscrew .......................................................................................... 4 4 4
2 1677533 Bracket Wldmt ................................................................................... 1 1 1
3 292517 Capscrew .......................................................................................... 2 2 2
4 1677603 Plate .................................................................................................. 1 1 1
5 320159 Washer .............................................................................................. 6 6 6
6 302401 Locknut .............................................................................................. 4 4 4
7 320165 Washer .............................................................................................. 4 4 4
8 302404 Locknut .............................................................................................. 4 4 4
9 1653711 Sheave .............................................................................................. 2 4 3
10 1651884 Spacer ............................................................................................... 2 4 3
11 136703 Capscrew .......................................................................................... 2 4 4
12 1530668 Cover Plate ........................................................................................ 2 2 2
13 1533665 Clamp ................................................................................................ 2 2 2
14 320157 Washer .............................................................................................. 2 4 4
15 302400 Nut ..................................................................................................... 2 4 4
16 302402 Locknut .............................................................................................. 3 3 3
17 320161 Washer .............................................................................................. 2 2 2
18 292528 Capscrew .......................................................................................... 2 2 2

©2008 HYSTER COMPANY See Service Manual 10-23


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

HEADER HOSE
(PENDING PER ECN 68533-34 →)
KEY:
A: Three Function
B: Four, Five, And Six Function
C: Dual Side-Shift Fork Positioner
QTY
ITEM PART NO. DESCRIPTION A B C
19 1677534 Bracket Wldmt ................................................................................... 1 1 1
20 320166 Washer .............................................................................................. 1 1 1
21 1527890 Capscrew .......................................................................................... 1 1 1
22 287814 Capscrew .......................................................................................... 1 1 1
23 138929 Plate .................................................................................................. 1 2 2
24 254950 Clamp ................................................................................................ 1 2 2
25 87911 Clamp ................................................................................................ 4 8 6
26 144157 Hose Clamp ....................................................................................... 2 4 4
27 101625 Clamp ................................................................................................ .. 1 1
28 1498506 Fitting ................................................................................................. 2 2 2
29 816591 Fitting ................................................................................................. 2 2 4
30 816593 Locknut .............................................................................................. 4 4 4
31 302399 Nut ..................................................................................................... .. 2 2
32 1476421 Washer .............................................................................................. .. 2 2
33 1569747 Clamp ................................................................................................ .. 1 1
34 292507 Capscrew .......................................................................................... .. 2 2
35 1529355 Bracket .............................................................................................. 1 1 1
36 136985 Capscrew .......................................................................................... 2 2 2
37 c. . . . . Wire Harness ..................................................................................... .. 1 1
38 c. . . . . Hose Assy ......................................................................................... 2 2 2
39 c. . . . . Hose Assy ......................................................................................... .. 1 ..

FOOTNOTES:
a H170HD, H190HD, H210HD c Refer to Table
b H230HD, H250HD, H280HD

10-24 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NOTES

©2008 HYSTER COMPANY See Service Manual 10-25


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

INNER MAST (FIGURE 10-8)

10-26 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

INNER MAST
H300HD-H360HD

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3660 mm 4560 mm 5310 mm 6110 mm 6610 mm
ITEM 1 2 3 4 (144.1 in.) (179.5 in.) (209.1 in.) (240.6 in.) (260.2 in.)
Mast
- - - - -
Group Number
Mast Assy 2071682 2071683 2071684 2071685 2071686
1 Inner Mast 1487992 1487993 1487994 1487995 1487996

H360HD-12EC

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 6920 mm 9910 mm
ITEM 1 2 3 4 (272.4 in.) (390.2 in.)
Mast
- -
Group Number
Mast Assy 1489140 1489141
1 Inner Mast 1487750 1487751

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Inner Mast ...................................................................................................... 1
2 1313357 Stubshaft .................................................................................................... 4
3 220159 Capscrew ....................................................................................................... 8
4 b 1313358 Load Roller ..................................................................................................... 4
4 c 1691114 Load Roller ..................................................................................................... 4
5 58918 Snap Ring ....................................................................................................... 4
6 321197 Loctite ............................................................................................................. AR
7 1310592 Shim (0.030 in.) .............................................................................................. AR
8 1301018 Bracket ........................................................................................................... 2
9 1335179 Bearing ........................................................................................................... 2
10 1301016 Spacer ............................................................................................................ 2
11 15156 Lockwasher .................................................................................................... 2
12 376203 Capscrew ....................................................................................................... 2
13 1301014 Shim (0.050 in.) .............................................................................................. AR

FOOTNOTES:
a Refer to Table c PENDING PER ECN 68204-95 →
b → PENDING PER ECN 68204-95

©2008 HYSTER COMPANY See Service Manual 10-27


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

LIFT (FIGURE 10-9)

10-28 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

LIFT
H300HD-H360HD

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3660 mm 4560 mm 5310 mm 6110 mm 6610 mm
ITEM 1 2 3 4 (144.1 in.) (179.5 in.) (209.1 in.) (240.6 in.) (260.2 in.)
Mast
- - - - -
Group Number
Mast Assy 2071682 2071683 2071684 2071685 2071686
1 Chain 1303366 1303367 1303368 1303369 1303370
18 Hose Assy 2071797 2071798 2071799 2071800 2071801

H360HD-12EC

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 6920 mm 9910 mm
ITEM 1 2 3 4 (272.4 in.) (390.2 in.)
Mast
- -
Group Number
Mast Assy 1489140 1489141
1 Chain a1358714 b1460134

ITEM PART NO. DESCRIPTION QTY


d. . . . . Mast Assy ........................................................................................................... 1
1 d. . . . . Chain .............................................................................................................. 2
2 1373349 Chain Anchor .................................................................................................. 2
3 1303383 Pin .................................................................................................................. 4
4 292580 Capscrew ....................................................................................................... 2
5 267829 Chain Anchor .................................................................................................. 2
6 267837 Washer ........................................................................................................... 4
7 e 1328695 Chain Sheave ................................................................................................. 2
7 f 1691166 Chain Sheave ................................................................................................. 2
8 267830 Ball Bearing .................................................................................................... 4
9 46692 Snap Ring ....................................................................................................... 2
10 c 1486738 Fitting .............................................................................................................. 2
10 c 1527817 O-Ring ........................................................................................................ 1
11 c 292528 Capscrew ....................................................................................................... 6
11 292529 Capscrew ....................................................................................................... 4
12 82270 Eyebolt ........................................................................................................... 2
13 1303372 Pin .................................................................................................................. 2
14 1563927 Lockplate ........................................................................................................ 2
15 15244 Cotter Pin ....................................................................................................... 4
16 15146 Washer ........................................................................................................... 4
17 221725 Nut .................................................................................................................. 4
18 d. . . . . Hose Assy ...................................................................................................... 1
19 292531 Capscrew ....................................................................................................... 2
20 292683 Lockwasher .................................................................................................... 4
20 c 292683 Lockwasher .................................................................................................... 8
21 216877 Nut .................................................................................................................. 2
22 ..... Lift Cylinder .................................................................................................... 2

©2008 HYSTER COMPANY See Service Manual 10-29


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

LIFT
ITEM PART NO. DESCRIPTION QTY
23 2043538 Lowering Control Valve .................................................................................. 1
23 c 2043536 Lowering Control Valve .................................................................................. 1
23 16983 O-Ring ........................................................................................................ 1
23 244167 O-Ring ........................................................................................................ 1
24 136985 Capscrew ....................................................................................................... 2
25 292682 Lockwasher .................................................................................................... 2
26 1303391 Washer ........................................................................................................... 2
27 15181 Washer ........................................................................................................... 2
28 292687 Lockwasher .................................................................................................... 2
29 192830 Shim (0.060 in.) .............................................................................................. AR
30 1487095 Fitting .............................................................................................................. 2
31 2071664 Hose Assy ...................................................................................................... 1
32 1529016 Fitting .............................................................................................................. 1
33 273775 Strap Clamp (Strap) ....................................................................................... 2
34 816591 Fitting .............................................................................................................. 1
35 816593 Locknut ........................................................................................................... 1
36 383789 Thread Sealant ............................................................................................... AR
37 1487094 Fitting .............................................................................................................. 1
38 1487144 Fitting .............................................................................................................. 1
39 1487164 Fitting .............................................................................................................. 1
40 1573001 Fitting (Swivel) ................................................................................................ 1
41 1572993 Check Valve ................................................................................................... 1
42 1486737 Fitting .............................................................................................................. 1
42 1527817 O-Ring ........................................................................................................ 1

FOOTNOTES:
a EC3 d Refer to Table
b ECH-4 e → PENDING PER ECN 68533-59
c Empty Container Handler f PENDING PER ECN 68533-59 →

10-30 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NOTES

©2008 HYSTER COMPANY See Service Manual 10-31


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

LIFT CYLINDER (FIGURE 10-10)


EMPTY CONTAINER HANDLER

10-32 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

LIFT CYLINDER
EMPTY CONTAINER HANDLER
H360HD-12EC

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 6920 mm 9910 mm
1 2 3 4 (272.4 in.) (390.2 in.)
ITEM Mast
- -
Group Number
Cylinder
1460133 1460132
Group Number
Cylinder Assy a1460133 b1460132
1 Tube Wldmt- a1460180 b1460179
Cylinder
2 Cylinder Rod a1460184 b1460183

ITEM PART NO. DESCRIPTION QTY


c. . . . . Cylinder Assy ...................................................................................................... 2
1 c. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
2 c. . . . . Cylinder Rod ................................................................................................... 1
3 362102 O-Ring ............................................................................................................ 1
4 1323844 Rod Seal ......................................................................................................... 1
5 1323845 Gland .............................................................................................................. 1
6 1313386 Rod Wiper ...................................................................................................... 1
7 190887 Sealing Ring ................................................................................................... 1
8 18701 Capscrew ....................................................................................................... 1
9 636954 Wear Ring ...................................................................................................... 2
1335188 Kit-Seal ............................................................................................................... 1

FOOTNOTES:
a ECH-3 c Refer to Table
b ECH-4

©2008 HYSTER COMPANY See Service Manual 10-33


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

LIFT CYLINDER (FIGURE 10-11)


NON-EMPTY CONTAINER HANDLER

10-34 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

LIFT CYLINDER
NON-EMPTY CONTAINER HANDLER
H300HD-H360HD

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3660 mm 4560 mm 5310 mm 6110 mm 6610 mm
1 2 3 4 (144.1 in.) (179.5 in.) (209.1 in.) (240.6 in.) (260.2 in.)
ITEM Mast
- - - - -
Group Number
Cylinder
8526393 8526394 8526395 8526396 8526397
Group Number
Cylinder Assy 2071043 2071044 2071045 2071046 2071047
1 Tube Wldmt- 1385934 1385935 1385936 1385937 1385938
Cylinder
2 Cylinder Rod 1568388 1568389 1568390 1568391 1568392

ITEM PART NO. DESCRIPTION QTY


a. . . . . Cylinder Assy ...................................................................................................... 2
1 a. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
2 a. . . . . Cylinder Rod ................................................................................................... 1
3 636954 Wear Ring ...................................................................................................... 1
4 637166 Rod Seal ......................................................................................................... 2
5 638224 Back-Up Ring ................................................................................................. 2
6 387286 Spacer ............................................................................................................ 1
7 1328946 Retainer .......................................................................................................... 1
8 362102 O-Ring ............................................................................................................ 1
9 815620 Rod Wiper ...................................................................................................... 1
10 318067 Wear Ring ...................................................................................................... 1
1385958 Kit-Seal ............................................................................................................... 1

FOOTNOTES:
a Refer to Table

©2008 HYSTER COMPANY See Service Manual 10-35


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

OUTER MAST (FIGURE 10-12)

10-36 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

OUTER MAST
H300HD-H360HD

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3660 mm 4560 mm 5310 mm 6110 mm 6610 mm
ITEM 1 2 3 4 (144.1 in.) (179.5 in.) (209.1 in.) (240.6 in.) (260.2 in.)
Mast
- - - - -
Group Number
Mast Assy 2071682 2071683 2071684 2071685 2071686
1 Outer Mast 1488203 1488204 1488205 1488206 1488207

H360HD-12EC

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 6920 mm 9910 mm
ITEM 1 2 3 4 (272.4 in.) (390.2 in.)
Mast
- -
Group Number
Mast Assy a1489140 b1489141
1 Outer Mast a1487776 b1487777

ITEM PART NO. DESCRIPTION QTY


c. . . . . Mast Assy ........................................................................................................... 1
1 c. . . . . Outer Mast ...................................................................................................... 1
2 221506 Capscrew ....................................................................................................... 8
3 1301018 Bracket ........................................................................................................... 2
4 376203 Capscrew ....................................................................................................... 2
5 1301016 Spacer ............................................................................................................ 2
6 1335179 Bearing ........................................................................................................... 2
7 1310592 Shim (0.030 in.) .............................................................................................. ..
8 15156 Lockwasher .................................................................................................... 10
9 292529 Capscrew ....................................................................................................... 4
10 1347851 Plate ............................................................................................................... 2
11 1346892 Wear Plate ...................................................................................................... 2
12 1346973 Shim (1,50 mm) .............................................................................................. AR
13 1346974 Shim (3,00 mm) .............................................................................................. AR
14 300937 Nut .................................................................................................................. 4

FOOTNOTES:
a ECH-3 c Refer to Table
b ECH-4

©2008 HYSTER COMPANY See Service Manual 10-37


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

MAST INSTALLATION (FIGURE 10-13)

10-38 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

MAST INSTALLATION
ITEM PART NO. DESCRIPTION QTY
1 1385549 Pin (Mast Mounting) ............................................................................................ 2
2 376038 Bushing (Mast Mounting) .................................................................................... 2
3 292685 Lockwasher ......................................................................................................... 2
4 1347862 Pin (Mast Tilt) ...................................................................................................... 2
5 376051 Bushing (Mast Tilt) .............................................................................................. 2
6 16001 Grease Fitting ..................................................................................................... 2
7 1347861 Anchor ................................................................................................................ 2
8 292560 Capscrew ............................................................................................................ 2
9 292538 Capscrew ............................................................................................................ 4
9 292539 Capscrew (Alternate Part) .................................................................................. 4
10 292683 Lockwasher ......................................................................................................... 4
11 216877 Nut ...................................................................................................................... 4
12 16015 Grease Fitting ..................................................................................................... 2
13 1359101 Shim .................................................................................................................... AR
14 1326777 Capscrew ............................................................................................................ 4
15 acef 1382936 Rod End .............................................................................................................. 2
15 bcd 1382937 Rod End .............................................................................................................. 2

FOOTNOTES:
a 15° Forward Tilt/12° Back Tilt d 5° Forward Tilt/6° Back Tilt
b 20.5° Forward Tilt/7° Back tilt e 5° Forward/12° Back
c 5° Forward Tilt/5° Back Tilt f EC3 And EC4

©2008 HYSTER COMPANY See Service Manual 10-39


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

NOTES

10-40 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

11 MAST-THREE STAGE FULL FREE-LIFT


UNIT CODE G019
01/2009 NORTH AMERICA

SECTION 11
MAST-THREE STAGE FULL FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
FOUR, FIVE, AND SIX FUNCTION ............................................................................................................ 11-2
INDIVIDUAL FORK POSITIONER (FOUR FUNCTION) ............................................................................. 11-6
SIMULTANEOUS FORK POSITIONER (THREE FUNCTION) ................................................................... 11-8
THREE FUNCTION ..................................................................................................................................... 11-10
FREE-LIFT CYLINDER ................................................................................................................................... 11-12
HEADER HOSE .............................................................................................................................................. 11-14
MAIN LIFT CYLINDER .................................................................................................................................... 11-16
MAST ASSEMBLY
SHEET 1 OF 3 ............................................................................................................................................ 11-18
SHEET 2 OF 3 ............................................................................................................................................ 11-20
SHEET 3 OF 3 ............................................................................................................................................ 11-22
MAST INSTALLATION .................................................................................................................................... 11-26
STANDARD PIN CARRIAGE
(THREE STAGE) - (FOUR, FIVE, AND SIX FUNCTION) ........................................................................... 11-4

©2008 HYSTER COMPANY See Service Manual 11-1


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

CARRIAGE (FIGURE 11-1)


FOUR, FIVE, AND SIX FUNCTION

11-2 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

CARRIAGE
FOUR, FIVE, AND SIX FUNCTION
KEY:
A: Four Function
B: Five Function
C: Six Function
QTY
ITEM PART NO. DESCRIPTION A B C
2067308 Carriage ............................................................................................. 1 .. ..
2067309 Carriage ............................................................................................. .. 1 ..
2067310 Carriage ............................................................................................. .. .. 1
1 ..... Frame ............................................................................................ 1 1 1
2 1334581 Pin (Fork Locking) ......................................................................... 2 2 2
3 1529191 Washer .......................................................................................... 2 2 2
4 1536906 Bolt ................................................................................................ 2 2 2
5 1565412 Pivot (Pivot) ................................................................................... 1 1 1
6 1529191 Washer .......................................................................................... 4 4 4
7 1529190 Screw ............................................................................................ 4 4 4
8 1536892 Support (Shaft) .............................................................................. 2 2 2
9 1565427 Hose .............................................................................................. 1 1 1
10 2092486 Wire Harness (Front End) (FFigure 4-50).................................... 1 1 1
11 1536890 Clamp ............................................................................................ 2 2 2
12 1536891 Clamp ............................................................................................ 3 3 3
13 1565425 Hose .............................................................................................. 1 1 1
14 1565426 Hose .............................................................................................. 1 1 1
15 1536901 Support .......................................................................................... 1 1 1
16 1536897 Fitting ............................................................................................ 4 6 8
17 1536899 Fitting ............................................................................................ 2 2 2
18 1536898 Bolt ................................................................................................ 4 4 4
19 1536900 Fitting ............................................................................................ 1 1 1
20 2092483 Valve (FFigure 13-14).................................................................. 1 .. ..
20 2092484 Valve (FFigure 13-14).................................................................. .. 1 ..
20 2092485 Valve (FFigure 13-14).................................................................. .. .. 1
21 1534551 Fitting ............................................................................................ 2 2 2
22 1536888 Bolt ................................................................................................ 4 4 4
23 1534510 Washer .......................................................................................... 4 4 4
24 1536889 Support .......................................................................................... 1 1 1
25 1529227 Clamp ............................................................................................ 1 1 1
26 1529221 Fitting ............................................................................................ 1 1 1
27 1534508 Support .......................................................................................... 1 1 1
28 1565345 Load Roller .................................................................................... 4 4 4
28 1581980 Kit-Load Roller .......................................................................... 1 1 1
28 1581981 Kit-Side Roller ........................................................................... 1 1 1

©2008 HYSTER COMPANY See Service Manual 11-3


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

STANDARD PIN CARRIAGE (FIGURE 11-2)


(THREE STAGE) — (FOUR, FIVE, AND SIX FUNCTION)

11-4 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

STANDARD PIN CARRIAGE


(THREE STAGE) – (FOUR, FIVE, AND SIX FUNCTION)
KEY:
A: Four Function
B: Five Function
C: Six Function
QTY
ITEM PART NO. DESCRIPTION A B C
2097290 Carriage (Three Stage) ..................................................................... 1 .. ..
2097291 Carriage (Three Stage) ..................................................................... .. 1 ..
2097292 Carriage (Three Stage) ..................................................................... .. .. 1
1 1565411 Bracket .......................................................................................... 1 1 1
2 1565412 Pivot (Pivot) ................................................................................... 2 2 2
3 1334581 Pin (Fork Locking) ......................................................................... 2 2 2
4 1529191 Washer .......................................................................................... 6 6 6
5 1536906 Bolt ................................................................................................ 2 2 2
6 1529190 Screw ............................................................................................ 4 4 4
7 1536892 Support (Shaft) .............................................................................. 1 1 1
8 1536891 Clamp ............................................................................................ 3 3 3
9 1565425 Hose .............................................................................................. 1 1 1
10 1565426 Hose .............................................................................................. 1 1 1
11 1536890 Clamp ............................................................................................ 2 2 2
12 1565427 Hose .............................................................................................. 1 1 1
13 2092486 Wire Harness (Front End) ............................................................. 1 1 1
14 1534508 Support .......................................................................................... 1 1 1
15 1536888 Bolt ................................................................................................ 4 4 4
16 1534510 Washer .......................................................................................... 4 4 4
17 1529221 Fitting ............................................................................................ 1 1 1
18 1529227 Clamp ............................................................................................ 1 1 1
19 1534551 Fitting ............................................................................................ 2 2 2
20 1536889 Support .......................................................................................... 1 1 1
21 1536901 Support .......................................................................................... 1 1 1
22 2092483 Valve (FFigure 13-14).................................................................. 1 .. ..
22 2092484 Valve (FFigure 13-14).................................................................. .. 1 ..
22 2092485 Valve (FFigure 13-14).................................................................. .. .. 1
23 1536900 Fitting ............................................................................................ 1 1 1
24 1536899 Fitting ............................................................................................ 2 2 2
25 1536898 Bolt ................................................................................................ 4 4 4
26 1536897 Fitting ............................................................................................ 4 4 4
27 1565345 Load Roller .................................................................................... 4 4 4
1581980 Kit-Load Roller .......................................................................... 1 1 1
1581981 Kit-Side Roller ........................................................................... 1 1 1

©2008 HYSTER COMPANY See Service Manual 11-5


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

CARRIAGE (FIGURE 11-3)


INDIVIDUAL FORK POSITIONER (FOUR FUNCTION)

11-6 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

CARRIAGE
INDIVIDUAL FORK POSITIONER (FOUR FUNCTION)

ITEM PART NO. DESCRIPTION QTY


2067311 Plate .................................................................................................................... 1
1 ..... Frame ............................................................................................................. 1
2 1565414 Bracket (RH) ................................................................................................... 1
3 1529191 Washer ........................................................................................................... 2
4 1536906 Bolt ................................................................................................................. 2
5 1565413 Bracket (LH) ................................................................................................... 1
6 1565412 Pivot (Pivot) .................................................................................................... 1
7 1529191 Washer ........................................................................................................... 4
8 1529190 Screw ............................................................................................................. 4
9 1536892 Support (Shaft) ............................................................................................... 2
10 2046894 Cylinder Assy (Fork Positoner) (FFigure 13-12)........................................... 2
11 1565427 Hose ............................................................................................................... 1
12 2092486 Wire Harness (Front End) (FFigure 4-50)..................................................... 1
13 1536890 Clamp ............................................................................................................. 2
14 1536891 Clamp ............................................................................................................. 3
15 1565425 Hose ............................................................................................................... 1
16 1565426 Hose ............................................................................................................... 1
17 1536901 Support ........................................................................................................... 1
18 2092483 Valve (FFigure 13-14)................................................................................... 1
19 1536972 Fitting .............................................................................................................. 4
20 1536900 Fitting .............................................................................................................. 1
21 1536898 Bolt ................................................................................................................. 4
22 1536899 Fitting .............................................................................................................. 2
23 1536902 Fitting .............................................................................................................. 2
24 1534551 Fitting .............................................................................................................. 2
25 1536888 Bolt ................................................................................................................. 3
26 1534510 Washer ........................................................................................................... 4
27 1536889 Support ........................................................................................................... 1
28 1565422 Hose ............................................................................................................... 1
29 1565415 Tube ............................................................................................................... 1
30 1565421 Hose ............................................................................................................... 1
31 1670448 Hose ............................................................................................................... 1
32 1565424 Hose ............................................................................................................... 1
33 1537017 Clamp ............................................................................................................. 4
34 1565416 Tube ............................................................................................................... 1
35 1536900 Fitting .............................................................................................................. 4
36 1534508 Support ........................................................................................................... 1
37 1529221 Fitting .............................................................................................................. 1
38 1537023 Pin (Fork Position Cylinder) ............................................................................ 4
39 1537022 Snap Ring ....................................................................................................... 8
40 1529227 Clamp ............................................................................................................. 1
41 1565345 Load Roller ..................................................................................................... 4
41 1581980 Kit-Load Roller ........................................................................................... 1
41 1581981 Kit-Side Roller ............................................................................................ 1

©2008 HYSTER COMPANY See Service Manual 11-7


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

CARRIAGE (FIGURE 11-4)


SIMULTANEOUS FORK POSITIONER (THREE FUNCTION)

11-8 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

CARRIAGE
SIMULTANEOUS FORK POSITIONER (THREE FUNCTION)

ITEM PART NO. DESCRIPTION QTY


2067312 Carriage .............................................................................................................. 1
1 ..... Frame ............................................................................................................. 1
2 1565414 Bracket (RH) ................................................................................................... 1
3 1529191 Washer ........................................................................................................... 6
4 1536906 Bolt ................................................................................................................. 2
5 1565413 Bracket (LH) ................................................................................................... 1
6 1565412 Pivot (Pivot) .................................................................................................... 1
7 1529190 Screw ............................................................................................................. 4
8 1536892 Support (Shaft) ............................................................................................... 2
9 2046894 Cylinder Assy (Fork Positoner) (FFigure 13-12)........................................... 2
10 1536890 Clamp ............................................................................................................. 2
11 1536891 Clamp ............................................................................................................. 3
12 1565419 Hose ............................................................................................................... 1
13 1565418 Hose ............................................................................................................... 1
14 1536901 Support ........................................................................................................... 1
15 1537033 Connector ....................................................................................................... 6
16 1565417 Flow Valve ...................................................................................................... 1
17 1537032 Bolt ................................................................................................................. 2
18 1534551 Fitting .............................................................................................................. 2
19 1536888 Bolt ................................................................................................................. 2
20 1534510 Washer ........................................................................................................... 2
21 1536889 Support ........................................................................................................... 1
22 1565415 Tube ............................................................................................................... 1
23 1536902 Fitting .............................................................................................................. 2
24 1565420 Hose ............................................................................................................... 1
25 1565421 Hose ............................................................................................................... 1
26 1565422 Hose ............................................................................................................... 1
27 1565423 Hose ............................................................................................................... 1
28 1529227 Clamp ............................................................................................................. 1
29 1537022 Snap Ring ....................................................................................................... 8
30 1537023 Pin (Fork Position Cylinder) ............................................................................ 4
31 1536900 Fitting .............................................................................................................. 4
32 1565416 Tube ............................................................................................................... 1
33 1537017 Clamp ............................................................................................................. 4
34 1565345 Load Roller ..................................................................................................... 4
34 1581980 Kit-Load Roller ........................................................................................... 1
34 1581981 Kit-Side Roller ............................................................................................ 1

©2008 HYSTER COMPANY See Service Manual 11-9


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

CARRIAGE (FIGURE 11-5)


THREE FUNCTION

11-10 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

CARRIAGE
THREE FUNCTION

ITEM PART NO. DESCRIPTION QTY


2067307 Carriage .............................................................................................................. 1
1 ..... Frame ............................................................................................................. 1
2 1334581 Pin (Fork Locking) .......................................................................................... 2
3 1565412 Pivot (Pivot) .................................................................................................... 1
4 1529191 Washer ........................................................................................................... 4
5 1529190 Screw ............................................................................................................. 4
6 1536892 Support (Shaft) ............................................................................................... 2
7 1536890 Clamp ............................................................................................................. 2
8 1536891 Clamp ............................................................................................................. 3
9 1534551 Fitting .............................................................................................................. 2
10 1536887 Fitting .............................................................................................................. 2
11 1536888 Bolt ................................................................................................................. 2
12 1534510 Washer ........................................................................................................... 2
13 1536889 Support ........................................................................................................... 1
14 1529227 Clamp ............................................................................................................. 1
15 1565345 Load Roller ..................................................................................................... 4
15 1581980 Kit-Load Roller ........................................................................................... 1
15 1581981 Kit-Side Roller ............................................................................................ 1

©2008 HYSTER COMPANY See Service Manual 11-11


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

FREE-LIFT CYLINDER (FIGURE 11-6)

FREE-LIFT CYLINDER
A026

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4310 mm 4910 mm 5910 mm 6910 mm
ITEM 1 2 3 4 (169.7 in.) (193.3 in.) (232.7 in.) (272.0 in.)
Mast
- - - -
Group Number
Cylinder Assy a1565244 b1565245 c1565246 d1565247

ITEM PART NO. DESCRIPTION QTY


e. . . . . Cylinder Assy ...................................................................................................... 1
1 ..... Wiper Ring ...................................................................................................... 1
2 ..... Gasket ............................................................................................................ 2
3 ..... Gasket ............................................................................................................ 1
4 ..... O-Ring ............................................................................................................ 1
5 ..... Retaining Ring ................................................................................................ 1
6 ..... Washer ........................................................................................................... 1
7 ..... Screw ............................................................................................................. 1
8 ..... Tube ............................................................................................................... 1
9 ..... Piston Rod ...................................................................................................... 1
10 ..... Plug ................................................................................................................ 1
11-12 See Service Manual ©2008 HYSTER COMPANY
for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

FREE-LIFT CYLINDER
ITEM PART NO. DESCRIPTION QTY
11 ..... O-Ring ............................................................................................................ 1
1565268 Kit-Seal ........................................................................................................... 1

FOOTNOTES:
a 2060301-Mast Assembly d 2060304-Mast Assembly
b 2060302-Mast Assembly e Refer to Table
c 2060303-Mast Assembly

©2008 HYSTER COMPANY See Service Manual 11-13


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

HEADER HOSE (FIGURE 11-7)

11-14 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

HEADER HOSE
A026

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4310 mm 4910 mm 5910 mm 6910 mm
ITEM 1 2 3 4 (169.7 in.) (193.3 in.) (232.7 in.) (272.0 in.)
Mast
- - - -
Group Number
Mast Assy 2060301 2060302 2060303 2060304
13 Hose Assy 1565228 1565229 1565230 1565231
14 Hose Assy 1565224 1565225 1565226 1565227
15 Hose Assy 1565220 1565221 1565222 1565223

KEY:
A: Three Function
B: Four, Five, And Six Function
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Mast Assy ................................................................................................... 1 1
1 1529210 Hose Reel (Hose) .................................................................................. 2 4
2 1529198 Snap Ring .............................................................................................. 1 2
3 1534505 Screw ..................................................................................................... 1 2
4 1529211 Washer .................................................................................................. 1 2
5 1534506 Bracket ................................................................................................... 1 2
6 1534507 Pulley (Shaft) ......................................................................................... 1 2
7 1534511 Screw ..................................................................................................... 2 4
8 1529191 Washer .................................................................................................. 4 8
9 1534543 Plate (LH) ............................................................................................... .. 1
10 1534545 Plate (RH) .............................................................................................. 1 1
11 1534546 Screw ..................................................................................................... 2 4
12 1534547 Pulley ..................................................................................................... 2 2
13 a. . . . . Hose Assy .............................................................................................. 2 2
14 a. . . . . Hose Assy .............................................................................................. .. 1
15 a. . . . . Hose Assy .............................................................................................. .. 1
16 1534551 Fitting ..................................................................................................... 2 2
17 1529221 Fitting ..................................................................................................... .. 1
18 87911 Clamp .................................................................................................... 4 8
19 144157 Hose Clamp ........................................................................................... 4 8
20 2092486 Wire Harness (Front End) (FFigure 4-50)............................................. .. 1

FOOTNOTES:
a Refer to Table

©2008 HYSTER COMPANY See Service Manual 11-15


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

MAIN LIFT CYLINDER (FIGURE 11-8)

ITEM PART NO. DESCRIPTION QTY


a 1565248 Cylinder Assy ...................................................................................................... 2
b 1565249 Cylinder Assy ...................................................................................................... 2
c 1565250 Cylinder Assy ...................................................................................................... 2
d 1565251 Cylinder Assy ...................................................................................................... 2
1 ..... Wear Ring ...................................................................................................... 1
2 ..... Slide Ring ....................................................................................................... 1
3 ..... Piston Rod ...................................................................................................... 1
4 ..... Tube ............................................................................................................... 1
5 ..... O-Ring ............................................................................................................ 1
6 ..... Seal ................................................................................................................ 1
7 ..... Wiper Ring ...................................................................................................... 1
8 ..... Plug ................................................................................................................ 1
1565269 Kit-Seal ........................................................................................................... 1

FOOTNOTES:
a 2060301-Mast Assembly c 2060303-Mast Assembly
b 2060302-Mast Assembly d 2060304-Mast Assembly

11-16 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NOTES

©2008 HYSTER COMPANY See Service Manual 11-17


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

MAST ASSEMBLY (FIGURE 11-9)


SHEET 1 OF 3

11-18 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

MAST ASSEMBLY
SHEET 1 OF 3
A026

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4310 mm 4910 mm 5910 mm 6910 mm
ITEM 1 2 3 4 (169.7 in.) (193.3 in.) (232.7 in.) (272.0 in.)
Mast
- - - -
Group Number
Mast Assy 2060301 2060302 2060303 2060304
1 Outer Mast 1565232 1565233 1565234 1565235
2 Intermediate Mast 1565236 1565237 1565238 1565239
3 Inner Mast 1565240 1565241 1565242 1565243
4 Cylinder Assy 1565244 1565245 1565246 1565247

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Outer Mast ...................................................................................................... 1
2 a. . . . . Intermediate Mast ........................................................................................... 1
3 a. . . . . Inner Mast ...................................................................................................... 1
4 a. . . . . Cylinder Assy (FFigure 11-6)........................................................................ 2
5 1538899 Roller (Hose) .................................................................................................. 4
6 1529210 Hose Reel (Hose) ........................................................................................... 6
7 1565344 Clamp ............................................................................................................. 3
8 1538177 Clamp ............................................................................................................. 1
9 1547154 Clamp ............................................................................................................. 2

FOOTNOTES:
a Refer to Table

©2008 HYSTER COMPANY See Service Manual 11-19


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

MAST ASSEMBLY (FIGURE 11-10)


SHEET 2 OF 3

11-20 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

MAST ASSEMBLY
SHEET 2 OF 3
A026

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4310 mm 4910 mm 5910 mm 6910 mm
ITEM 1 2 3 4 (169.7 in.) (193.3 in.) (232.7 in.) (272.0 in.)
Mast
- - - -
Group Number
Mast Assy 2060301 2060302 2060303 2060304
1 Cylinder Assy 1565248 1565249 1565250 1565251
11 Chain 1565256 1565257 1565258 1565259

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Cylinder Assy (FFigure 11-8)........................................................................ 2
2 1529217 Fitting .............................................................................................................. 2
3 1529218 Block ............................................................................................................... 2
4 1529219 Valve .............................................................................................................. 4
5 1529228 Fitting .............................................................................................................. 2
6 1529226 Flange ............................................................................................................ 2
7 1565286 Washer ........................................................................................................... 2
8 1565285 Screw ............................................................................................................. 2
9 1565340 Valve .............................................................................................................. 2
10 1565339 Fitting .............................................................................................................. 2
11 a. . . . . Chain .............................................................................................................. 2
12 1565276 Support (Pulley) .............................................................................................. 2
13 1529212 Nut .................................................................................................................. 4
14 1529209 Screw ............................................................................................................. 2
15 1529211 Washer ........................................................................................................... 2

FOOTNOTES:
a Refer to Table

©2008 HYSTER COMPANY See Service Manual 11-21


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

MAST ASSEMBLY (FIGURE 11-11)


SHEET 3 OF 3

11-22 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

MAST ASSEMBLY
SHEET 3 OF 3
A026

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4310 mm 4910 mm 5910 mm 6910 mm
ITEM 1 2 3 4 (169.7 in.) (193.3 in.) (232.7 in.) (272.0 in.)
Mast
- - - -
Group Number
Mast Assy 2060301 2060302 2060303 2060304
5 Chain 1565252 1565253 1565254 1565255
28 Hose Assy 1565260 1565261 1565262 1565263
29 Hose Assy 1565264 1565265 1565266 1565267

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 1565270 Screw ............................................................................................................. 2
2 1565271 Washer ........................................................................................................... 2
3 1565272 Support (Cylinder) .......................................................................................... 2
4 1565273 Screw ............................................................................................................. 4
5 a. . . . . Chain .............................................................................................................. 2
6 1565274 Washer ........................................................................................................... 4
7 1565275 Bracket (Light) ................................................................................................ 2
8 1536906 Bolt ................................................................................................................. 4
9 1529191 Washer ........................................................................................................... 4
10 1565277 Pin (Pulley) ..................................................................................................... 2
11 1536906 Bolt ................................................................................................................. 2
12 1529191 Washer ........................................................................................................... 2
13 1536982 Grease Fitting ................................................................................................. 2
14 1529199 Ring ................................................................................................................ 2
15 1529198 Snap Ring ....................................................................................................... 2
16 1565278 Pulley .............................................................................................................. 4
17 1565279 Pin (Chain) ..................................................................................................... 8
18 1565280 Cotter Pin ....................................................................................................... 16
19 1565281 Locknut ........................................................................................................... 4
20 1529204 Cotter Pin ....................................................................................................... 4
21 1565282 Chain Anchor .................................................................................................. 4
22 1565283 Screw ............................................................................................................. 2
23 1565284 Screw ............................................................................................................. 4
24 1529205 Locknut ........................................................................................................... 2
25 1565337 Screw ............................................................................................................. 2
26 1565338 Ring ................................................................................................................ 2
27 1529229 Fitting .............................................................................................................. 2
28 a. . . . . Hose Assy ...................................................................................................... 1
29 a. . . . . Hose Assy ...................................................................................................... 2
30 1565348 Hose ............................................................................................................... 2
31 1529221 Fitting .............................................................................................................. 1
32 1565341 Pin .................................................................................................................. 2
33 1529233 Fitting .............................................................................................................. 2
34 1565342 Hose ............................................................................................................... 1
35 1565343 Fitting .............................................................................................................. 1
©2008 HYSTER COMPANY See Service Manual 11-23
for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

MAST ASSEMBLY
SHEET 3 OF 3

ITEM PART NO. DESCRIPTION QTY


36 1565345 Load Roller ..................................................................................................... 8
37 1565346 Hose (Drainage) ............................................................................................. 1
38 1565347 Shim ............................................................................................................... 24
39 87911 Clamp ............................................................................................................. 4
40 144157 Hose Clamp .................................................................................................... 4

FOOTNOTES:
a Refer to Table

11-24 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NOTES

©2008 HYSTER COMPANY See Service Manual 11-25


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

MAST INSTALLATION (FIGURE 11-12)

11-26 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

MAST INSTALLATION
ITEM PART NO. DESCRIPTION QTY
1 1385549 Pin (Mast Mounting) ............................................................................................ 2
2 376038 Bushing (Mast Mounting) .................................................................................... 2
3 292685 Lockwasher ......................................................................................................... 2
4 1347862 Pin (Mast Tilt) ...................................................................................................... 2
5 376051 Bushing (Mast Tilt) .............................................................................................. 2
6 16001 Grease Fitting ..................................................................................................... 2
7 1347861 Anchor ................................................................................................................ 2
8 292560 Capscrew ............................................................................................................ 2
9 292538 Capscrew ............................................................................................................ 4
9 292539 Capscrew (Alternate Part) .................................................................................. 4
10 292683 Lockwasher ......................................................................................................... 4
11 216877 Nut ...................................................................................................................... 4
12 16015 Grease Fitting ..................................................................................................... 2
13 1359101 Shim .................................................................................................................... AR
14 1326777 Capscrew ............................................................................................................ 4
15 acef 1382936 Rod End .............................................................................................................. 2
15 bcd 1382937 Rod End .............................................................................................................. 2

FOOTNOTES:
a 15° Forward Tilt/12° Back Tilt d 5° Forward Tilt/6° Back Tilt
b 20.5° Forward Tilt/7° Back tilt e 5° Forward/12° Back
c 5° Forward Tilt/5° Back Tilt f EC3 And EC4

©2008 HYSTER COMPANY See Service Manual 11-27


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

NOTES

11-28 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

12 EMPTY CONTAINER HANDLER


UNIT CODE G019
01/2009 NORTH AMERICA

SECTION 12
EMPTY CONTAINER HANDLER

DESCRIPTION PAGE

CONTAINER ATTACHMENT INSTALLATION ............................................................................................... 12-2


ELECTRICAL SYSTEM
SERIES 553 - 250 MM (10 IN.) SIDE-SHIFT .............................................................................................. 12-4
SERIES 555 ................................................................................................................................................ 12-6
SERIES 558 - 250 MM (10 IN.) SIDE-SHIFT .............................................................................................. 12-8
END BEAM ASSEMBLY
SERIES 553 - 250 MM (10 IN.) SIDE-SHIFT .............................................................................................. 12-10
SERIES 555 ................................................................................................................................................ 12-12
SERIES 558 - 250 MM (10 IN.) SIDE-SHIFT .............................................................................................. 12-14
EXTENSION CYLINDER AND ATTACHING PARTS
SERIES 553, 558 - 250 MM (10 IN.) SIDE-SHIFT ...................................................................................... 12-18
SERIES 555 ................................................................................................................................................ 12-22
HEADER HOSE
EMPTY CONTAINER HANDLER ................................................................................................................ 12-24
HYDRAULIC SYSTEM
SERIES 553 - 250 MM (10 IN.) SIDE-SHIFT .............................................................................................. 12-28
SERIES 555 ................................................................................................................................................ 12-30
SERIES 558 - 250 MM (10 IN.) SIDE-SHIFT .............................................................................................. 12-32
MAIN FRAME
SERIES 553, 555, 558 - 250 MM (10 IN.) SIDE-SHIFT .............................................................................. 12-34
SERIES 555 - 600 MM (23.6 IN.) SIDE-SHIFT ........................................................................................... 12-36
SIDE-SHIFT CYLINDER
SERIES 553, 555 - 250 MM (10 IN.) SIDE-SHIFT ...................................................................................... 12-38
SERIES 555 - 600 MM (23.6 IN.) SIDE-SHIFT ........................................................................................... 12-39
SERIES 558 - 250 MM (10 IN.) SIDE-SHIFT .............................................................................................. 12-40
TWIST LOCK CYLINDER
SERIES 558 - 250 MM (10 IN.) SIDE-SHIFT .............................................................................................. 12-41
VALVE ASSEMBLY
SERIES 553, 555, 558 - END BEAM .......................................................................................................... 12-42
SERIES 553, 555, 558 - SIDE-SHIFT ......................................................................................................... 12-44
WEAR PADS
SERIES 553, 555, 558 ................................................................................................................................ 12-46

©2008 HYSTER COMPANY See Service Manual 12-1


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

CONTAINER ATTACHMENT INSTALLATION (FIGURE 12-1)

12-2 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

CONTAINER ATTACHMENT INSTALLATION


ITEM PART NO. DESCRIPTION QTY
1 1520537 Empty Container Attachment (Horizontal Twist Locks) (Series 553) .................. 1
1 1516865 Empty Container Attachment (Horizontal Twist Locks) (Series 553) .................. 1
1 1494901 Empty Container Attachment (Suspended Hooks) (Series 555) ........................ 1
1 1516867 Empty Container Attachment (Suspended Hooks) (Series 555) ........................ 1
1 1560636 Empty Container Attachment (Suspended Hooks) (Series 555) ........................ 1
1 1560638 Empty Container Attachment (Suspended Hooks) (Series 555) ........................ 1
1 1520539 Empty Container Attachment (Vertical Twist Locks) (Series 558) ...................... 1
1 1516869 Empty Container Attachment (Vertical Twist Locks) (Series 558) ...................... 1
2 a 1313358 Load Roller ......................................................................................................... 4
2 b 1691114 Load Roller ..................................................................................................... 4
3 58918 Snap Ring ........................................................................................................... 4
4 1301018 Bracket ................................................................................................................ 4
5 1310592 Shim (0.030 in.) .................................................................................................. AR
6 221510 Capscrew (2.0 in.) ............................................................................................... 16
7 15156 Lockwasher ......................................................................................................... 20
8 376203 Capscrew ............................................................................................................ 4
9 1335179 Bearing ............................................................................................................... 4
10 1301016 Spacer ................................................................................................................ 4

FOOTNOTES:
a → PENDING PER ECN 68204-95 b PENDING PER ECN 68204-95 →

©2008 HYSTER COMPANY See Service Manual 12-3


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

ELECTRICAL SYSTEM (FIGURE 12-2)


SERIES 553 — 250 MM (10 IN.) SIDE-SHIFT

12-4 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

ELECTRICAL SYSTEM
SERIES 553 – 250 MM (10 IN.) SIDE-SHIFT

ITEM PART NO. DESCRIPTION QTY


1 6990526 Box ...................................................................................................................... 2
2 6996542 Sensor (Ultra Sound) .......................................................................................... 2
3 6996330 Switch ................................................................................................................. 6
4 6990465 Cable Assy (Electric) .......................................................................................... 2
5 6990466 Light .................................................................................................................... 2
6 6990467 Box (Interface) .................................................................................................... 2
7 6990468 Cable Assy .......................................................................................................... 2
8 6990469 Cable Assy (Electric) .......................................................................................... 2
9 6990470 Cable Assy .......................................................................................................... 2
10 6990471 Cable Assy .......................................................................................................... 2
11 6990472 Cable Assy .......................................................................................................... 2
12 6990473 Cable Assy .......................................................................................................... 2
13 6990474 Cable Assy .......................................................................................................... 1
14 6996623 Connector ........................................................................................................... 1
14 6996495 Cover .................................................................................................................. 1
14 6996087 Insert ................................................................................................................... 1
15 6990475 Box ...................................................................................................................... 1
16 6990476 Cable Assy .......................................................................................................... 1
17 6990560 Cable Assy .......................................................................................................... 1
18 6990531 Box ...................................................................................................................... 1
19 6990298 Printed Circuit Board ........................................................................................... 2
20 6990498 Printed Circuit Board ........................................................................................... 1
21 6990479 Fuse Holder (Fuse) ............................................................................................. 1
22 6996496 Indicator Light (Amber) ....................................................................................... 2
23 6996497 Indicator Light (Red) ........................................................................................... 1
24 6996498 Indicator Light (Green) ........................................................................................ 1
25 6990044 Light Panel .......................................................................................................... 1
26 6996453 Bulb ..................................................................................................................... 4
27 1334633 Bracket ................................................................................................................ 10
28 6996499 Cover .................................................................................................................. 6
29 6990480 Cable Assy .......................................................................................................... 1
30 6990513 Bracket ................................................................................................................ 2
30 6996594 Bolt ...................................................................................................................... 4
30 6996301 Nut ...................................................................................................................... 4
31 1459409 Shock Absorber .................................................................................................. 4
31 302400 Nut ...................................................................................................................... 4
31 6996022 Lockwasher ......................................................................................................... 4
32 6990509 Wire Harness ...................................................................................................... 2
33 1479900 Bracket ................................................................................................................ 2
34 6996580 Gland .................................................................................................................. 2
34 6996581 Nut ...................................................................................................................... 1
35 6996582 Adapter ............................................................................................................... 1
35 6996588 Nut ...................................................................................................................... 1
36 6996578 Gland .................................................................................................................. 6
36 6996579 Nut ...................................................................................................................... 6
37 6996583 Gland .................................................................................................................. 2
37 6996584 Nut ...................................................................................................................... 2

©2008 HYSTER COMPANY See Service Manual 12-5


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

ELECTRICAL SYSTEM (FIGURE 12-3)


SERIES 555

12-6 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

ELECTRICAL SYSTEM
SERIES 555

ITEM PART NO. DESCRIPTION QTY


1 6990466 Light .................................................................................................................... 2
2 6996499 Cover .................................................................................................................. 2
3 6990512 Cable Assy (Electric) .......................................................................................... 2
4 6996578 Gland .................................................................................................................. 2
5 6996624 Reducer .............................................................................................................. 1
6 6996581 Nut ...................................................................................................................... 2
7 6996580 Gland .................................................................................................................. 1
7 6996625 Seal ..................................................................................................................... 1
8 6996623 Connector ........................................................................................................... 1
8 6996087 Insert ................................................................................................................... 1
8 6996495 Cover .................................................................................................................. 1
9 6996591 Plug ..................................................................................................................... 2
10 6996593 Cable .................................................................................................................. AR
11 1334633 Bracket ................................................................................................................ 2
12 6990475 Box ...................................................................................................................... 2
13 6990468 Cable Assy .......................................................................................................... 1
14 1459409 Shock Absorber .................................................................................................. 4
14 302400 Nut ...................................................................................................................... 4
14 6996022 Lockwasher ......................................................................................................... 4
15 6990479 Fuse Holder (Fuse) ............................................................................................. 1
16 6990189 Bracket ................................................................................................................ 2
16 6996594 Bolt ...................................................................................................................... 4
16 6996301 Nut ...................................................................................................................... 4
17 6990515 Bracket ................................................................................................................ 1
18 6990561 Box ...................................................................................................................... 1
19 6996579 Nut ...................................................................................................................... 1
20 6996583 Gland .................................................................................................................. 2
21 6996584 Nut ...................................................................................................................... 2

©2008 HYSTER COMPANY See Service Manual 12-7


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

ELECTRICAL SYSTEM (FIGURE 12-4)


SERIES 558 — 250 MM (10 IN.) SIDE-SHIFT

12-8 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

ELECTRICAL SYSTEM
SERIES 558 – 250 MM (10 IN.) SIDE-SHIFT

ITEM PART NO. DESCRIPTION QTY


1 6990567 Box ...................................................................................................................... 2
2 6996330 Switch ................................................................................................................. 8
3 6990531 Box ...................................................................................................................... 1
4 6990465 Cable Assy (Electric) .......................................................................................... 2
5 6990466 Light .................................................................................................................... 2
6 6990467 Box (Interface) .................................................................................................... 2
7 6990468 Cable Assy .......................................................................................................... 4
8 6990469 Cable Assy (Electric) .......................................................................................... 2
9 6990470 Cable Assy .......................................................................................................... 2
10 6990471 Cable Assy .......................................................................................................... 2
11 6990472 Cable Assy .......................................................................................................... 2
12 6990473 Cable Assy .......................................................................................................... 2
13 6990474 Cable Assy .......................................................................................................... 1
14 6996623 Connector ........................................................................................................... 1
14 6996495 Cover .................................................................................................................. 1
14 6996087 Insert ................................................................................................................... 1
15 6990475 Box ...................................................................................................................... 1
16 6990476 Cable Assy .......................................................................................................... 1
17 6990480 Cable Assy .......................................................................................................... 1
18 6990063 Printed Circuit Board ........................................................................................... 1
19 6990298 Printed Circuit Board ........................................................................................... 2
20 6990498 Printed Circuit Board ........................................................................................... 1
21 6990479 Fuse Holder (Fuse) ............................................................................................. 1
22 6996496 Indicator Light (Amber) ....................................................................................... 2
23 6996497 Indicator Light (Red) ........................................................................................... 1
24 6996498 Indicator Light (Green) ........................................................................................ 1
25 6990044 Light Panel .......................................................................................................... 1
26 6996453 Bulb ..................................................................................................................... 4
27 1334633 Bracket ................................................................................................................ 10
28 6996499 Cover .................................................................................................................. 6
29 6990513 Bracket ................................................................................................................ 2
29 6996594 Bolt ...................................................................................................................... 4
29 6996301 Nut ...................................................................................................................... 4
30 1459409 Shock Absorber .................................................................................................. 4
30 302400 Nut ...................................................................................................................... 4
30 6996022 Lockwasher ......................................................................................................... 4
31 6996580 Gland .................................................................................................................. 2
31 6996581 Nut ...................................................................................................................... 1
32 6996582 Adapter ............................................................................................................... 1
32 6996588 Nut ...................................................................................................................... 1
33 6996578 Gland .................................................................................................................. 6
33 6996579 Nut ...................................................................................................................... 6
34 6996583 Gland .................................................................................................................. 2
34 6996584 Nut ...................................................................................................................... 2

©2008 HYSTER COMPANY See Service Manual 12-9


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

END BEAM ASSEMBLY (FIGURE 12-5)


SERIES 553 — 250 MM (10 IN.) SIDE-SHIFT

12-10 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

END BEAM ASSEMBLY


SERIES 553 – 250 MM (10 IN.) SIDE-SHIFT

ITEM PART NO. DESCRIPTION QTY


1545099 End Boom ........................................................................................................... 1
1 6990415 Plate ............................................................................................................... 2
2 6996011 Bolt ................................................................................................................. 8
2 6996003 Lockwasher .................................................................................................... 8
3 6990483 Housing (RH) (Lower) (RH) ............................................................................ 1
3 6990484 Housing (LH) (Lower) (LH) ............................................................................. 1
4 6990397 Beam (RH) (RH) ............................................................................................. 1
4 6990410 Beam (LH) (LH) .............................................................................................. 1
5 6996443 Hydraulic Motor .............................................................................................. 2
5 6999025 Kit-Seal ........................................................................................................... 1
6 6990353 Ring ................................................................................................................ 2
7 6990354 Sleeve ............................................................................................................ 2
8 6990355 Collar .............................................................................................................. 2
9 6990356 Ring ................................................................................................................ 2
10 6990357 Ring ................................................................................................................ 2
10 6996459 Bolt (Allen) ...................................................................................................... 4
11 6990358 Bracket ........................................................................................................... 2
12 6996472 Bolt ................................................................................................................. 14
12 6996296 Lockwasher .................................................................................................... 14
13 6996541 Bolt ................................................................................................................. 16
14 6990520 Clamp ............................................................................................................. 8
15 6996448 Bushing .......................................................................................................... 4
16 6990360 Twistlock ......................................................................................................... 2
17 6996330 Switch ............................................................................................................. 6
18 6996542 Sensor (Ultra Sound) ...................................................................................... 4
19 6996460 Bolt ................................................................................................................. 8
20 6990453 Hose Clamp (RH) ........................................................................................... 1
20 6990503 Hose Clamp (LH) ............................................................................................ 1
21 6996514 Bolt ................................................................................................................. 4
22 6996010 Clamp ............................................................................................................. 2
22 6996475 Bolt (Allen) ...................................................................................................... 4
23 6996476 Key ................................................................................................................. 2
24 6996477 Key ................................................................................................................. 2
25 6990555 Plate ............................................................................................................... 1
26 6990556 Plate ............................................................................................................... 1

©2008 HYSTER COMPANY See Service Manual 12-11


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

END BEAM ASSEMBLY (FIGURE 12-6)


SERIES 555

12-12 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

END BEAM ASSEMBLY


SERIES 555

ITEM PART NO. DESCRIPTION QTY


1495755 End Boom ........................................................................................................... 1
1 302408 Locknut ........................................................................................................... 2
2 320181 Washer ........................................................................................................... 2
3 6990411 Stubshaft ........................................................................................................ 2
4 6996461 Hook ............................................................................................................... 2
5 6996462 Spring ............................................................................................................. 2
5 6996503 Spring ............................................................................................................. 2
6 6990562 Beam (RH) ..................................................................................................... 1
6 6990563 End Boom (LH) ............................................................................................... 1
7 6990488 Plate ............................................................................................................... 2
7 6996451 Bolt ................................................................................................................. 4
7 6996025 Lockwasher .................................................................................................... 4

©2008 HYSTER COMPANY See Service Manual 12-13


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

END BEAM ASSEMBLY (FIGURE 12-7)


SERIES 558 — 250 MM (10 IN.) SIDE-SHIFT

12-14 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

END BEAM ASSEMBLY


SERIES 558 – 250 MM (10 IN.) SIDE-SHIFT

ITEM PART NO. DESCRIPTION QTY


1495752 End Boom ........................................................................................................... 1
1 6996479 Rod End ......................................................................................................... 2
2 6996020 Pin .................................................................................................................. 2
3 6996021 Screw ............................................................................................................. 2
4 6996022 Lockwasher .................................................................................................... 2
5 6996330 Switch ............................................................................................................. 6
6 6990396 Spacer ............................................................................................................ 4
6 6996010 Clamp (Sensor) .............................................................................................. 6
6 6996455 Bolt ................................................................................................................. 4
7 6996318 Bolt ................................................................................................................. 4
8 6996082 Sensor ............................................................................................................ 2
9 6990291 Bracket ........................................................................................................... 2
10 6990461 Rod ................................................................................................................. 2
11 6990423 Cylinder Assy ................................................................................................. 2
12 6990004 Indicator .......................................................................................................... 2
13 6996222 Snap Ring ....................................................................................................... 2
14 6990454 Pin .................................................................................................................. 2
15 6996022 Lockwasher .................................................................................................... 8
15 6996023 Bolt ................................................................................................................. 8
16 6990013 Collar .............................................................................................................. 2
17 6999024 Bearing (Upper) .............................................................................................. 2
18 6999002 Bearing (Lower) .............................................................................................. 2
19 6996019 Bushing .......................................................................................................... 2
20 6990015 Twistlock ......................................................................................................... 2
21 6990011 Pin .................................................................................................................. 2
22 6996027 Spring ............................................................................................................. 2
23 6996419 Clamp ............................................................................................................. 2
24 6996186 Bolt ................................................................................................................. 2
24 6996296 Lockwasher .................................................................................................... 2
25 6996420 Washer (Top) ................................................................................................. 2
26 6990407 Head (RH) ...................................................................................................... 1
26 6990408 Head (LH) ....................................................................................................... 1
27 6996478 Bolt ................................................................................................................. 4
28 6990409 Tie Rod ........................................................................................................... 2
29 292516 Capscrew ....................................................................................................... 4
29 6996003 Lockwasher .................................................................................................... 4
29 6996007 Nut .................................................................................................................. 4
30 6996481 Rod End ......................................................................................................... 2
31 6990012 Crank (RH) ..................................................................................................... 1
31 6990447 Crank (LH) ...................................................................................................... 1
32 6990455 Indicator (LH) .................................................................................................. 1
32 6990456 Indicator (RH) ................................................................................................. 1
33 6990457 Bracket (Lower) .............................................................................................. 2
34 6990293 Bracket ........................................................................................................... 2
35 6990014 Sleeve ............................................................................................................ 2
36 6996026 Screw ............................................................................................................. 4
37 6990458 Arm ................................................................................................................. 2
38 1329458 Washer ........................................................................................................... 4
38 302402 Locknut ........................................................................................................... 2
38 6996069 Washer ........................................................................................................... 2

©2008 HYSTER COMPANY See Service Manual 12-15


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

END BEAM ASSEMBLY


SERIES 558 – 250 MM (10 IN.) SIDE-SHIFT

ITEM PART NO. DESCRIPTION QTY


38 296426 Washer ........................................................................................................... 2
38 6996457 Bushing .......................................................................................................... 4
39 302402 Locknut ........................................................................................................... 4
40 6996004 Bolt ................................................................................................................. 2
40 6996007 Nut .................................................................................................................. 2
41 1329443 Fitting .............................................................................................................. 2
42 6990017 Key ................................................................................................................. 4
43 6990459 Cover (RH) ..................................................................................................... 1
43 6990460 Cover (LH) ...................................................................................................... 1
44 6996007 Nut .................................................................................................................. 2
45 6990292 Sleeve ............................................................................................................ 2
46 6996319 Spring ............................................................................................................. 2
47 6990294 Pin .................................................................................................................. 2
48 6996028 Roll Pin ........................................................................................................... 4
49 6996025 Lockwasher .................................................................................................... 2
49 6996482 Bolt (Allen) ...................................................................................................... 2
50 6996022 Lockwasher .................................................................................................... 8
50 6996036 Bolt ................................................................................................................. 8
51 6990481 Bracket ........................................................................................................... 2
52 6996010 Clamp (Sensor) .............................................................................................. 2
52 6996475 Bolt (Allen) ...................................................................................................... 4
53 6990482 Indicator .......................................................................................................... 2

12-16 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NOTES

©2008 HYSTER COMPANY See Service Manual 12-17


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

EXTENSION CYLINDER AND ATTACHING PARTS (FIGURE 12-8)


SERIES 553, 558 — 250 MM (10 IN.) SIDE-SHIFT

12-18 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

EXTENSION CYLINDER AND ATTACHING PARTS


SERIES 553, 558 – 250 MM (10 IN.) SIDE-SHIFT

ITEM PART NO. DESCRIPTION QTY


6990432 Cylinder Assy (Extension) ................................................................................... 1
1 356035 Bushing .......................................................................................................... 2
2 1332342 Snap Ring ....................................................................................................... 2
3 1332340 Rod ................................................................................................................. 1
4 ..... Wiper Ring ...................................................................................................... 1
5 1332349 Washer ........................................................................................................... 1
6 1332343 Ring ................................................................................................................ 1
7 6996029 Screw ............................................................................................................. 4
8 1332329 Guide (Ring) ................................................................................................... 1
9 1346132 Bushing .......................................................................................................... 1
10 1332348 Gland .............................................................................................................. 1
11 1332347 Spacer ............................................................................................................ 1
12 ..... Gland .............................................................................................................. 1
13 1332346 Piston ............................................................................................................. 1
14 1332344 Nut .................................................................................................................. 1
15 302100 Setscrew ......................................................................................................... 1
16 6996025 Lockwasher .................................................................................................... 4
16 6996466 Bolt ................................................................................................................. 4
17 6990430 Support ........................................................................................................... 1
18 6990212 Pad (Nylon) .................................................................................................... 1
19 1332332 Screw ............................................................................................................. 4
20 302402 Locknut ........................................................................................................... 4
21 1470841 Fitting .............................................................................................................. 1
21 1495113 O-Ring ........................................................................................................ 1
22 ..... Seal Ring ........................................................................................................ 1
23 ..... O-Ring ............................................................................................................ 1
24 6996035 Screw ............................................................................................................. 8
25 6990018 Bracket ........................................................................................................... 2
26 6996036 Bolt ................................................................................................................. 4
27 302400 Nut .................................................................................................................. 4
28 1473479 Chain (Flex) .................................................................................................... 1
28 6996469 Link (Part) ....................................................................................................... 47
28 6996470 Pin .................................................................................................................. 94
29 a 6990431 Tube Wldmt-Cylinder ...................................................................................... 1
30 6996038 Hose Clamp (Top) .......................................................................................... 14
30 6996039 Hose Clamp .................................................................................................... 28
31 6996131 Fitting .............................................................................................................. 3
31 1495113 O-Ring ........................................................................................................ 1
32 6996467 Check Valve ................................................................................................... 1
32 6999022 Kit-Seal ........................................................................................................... 1
33 6996045 Fitting .............................................................................................................. 2
33 1626113 Fitting (Alternate Part) .................................................................................... 2
33 1495111 O-Ring ........................................................................................................ 2
34 6996127 Adapter (Gauge) ............................................................................................. 1
35 6996043 Solenoid Valve (24 Volt DC) ........................................................................... 1
35 6996293 Solenoid ..................................................................................................... 4
35 6996468 Nut .............................................................................................................. 4
36 1473482 Valve (24 Volt DC) .......................................................................................... 1
36 6996293 Solenoid ..................................................................................................... 4
36 6996468 Nut .............................................................................................................. 4

©2008 HYSTER COMPANY See Service Manual 12-19


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

EXTENSION CYLINDER AND ATTACHING PARTS


SERIES 553, 558 – 250 MM (10 IN.) SIDE-SHIFT

ITEM PART NO. DESCRIPTION QTY


37 6996122 Screw (Allen) .................................................................................................. 8
38 ..... O-Ring ............................................................................................................ 1
39 ..... Seal (Piston) ................................................................................................... 1
40 ..... O-Ring ............................................................................................................ 1
41 6996480 Plug ................................................................................................................ 8
6990432 Cylinder Assy (Extension) ................................................................................... 1
1329440 Kit-Seal ............................................................................................................... 1

FOOTNOTES:
a Included in Extension Cylinder 6990432

12-20 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NOTES

©2008 HYSTER COMPANY See Service Manual 12-21


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

EXTENSION CYLINDER AND ATTACHING PARTS (FIGURE 12-9)


SERIES 555

12-22 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

EXTENSION CYLINDER AND ATTACHING PARTS


SERIES 555

ITEM PART NO. DESCRIPTION QTY


1 356035 Bushing ............................................................................................................... 2
2 1332342 Snap Ring ........................................................................................................... 2
3 1332340 Rod ..................................................................................................................... 1
4 1495113 O-Ring ................................................................................................................ 1
5 1332349 Washer ............................................................................................................... 1
6 1332343 Ring .................................................................................................................... 1
7 6996029 Screw .................................................................................................................. 4
8 1332329 Guide (Ring) ....................................................................................................... 1
9 1346132 Bushing ............................................................................................................... 1
10 1332348 Gland .................................................................................................................. 1
11 1332347 Spacer ................................................................................................................ 1
12 ..... O-Ring ................................................................................................................ 2
13 1332346 Piston .................................................................................................................. 1
14 1332344 Nut ...................................................................................................................... 1
15 302100 Setscrew ............................................................................................................. 1
16 6996466 Bolt ...................................................................................................................... 4
16 6996025 Lockwasher ......................................................................................................... 4
17 6990430 Support ............................................................................................................... 1
18 6990212 Pad (Nylon) ......................................................................................................... 1
19 1332332 Screw .................................................................................................................. 4
20 302402 Locknut ............................................................................................................... 4
21 1470841 Fitting .................................................................................................................. 1
21 1495113 O-Ring ............................................................................................................ 1
22 ..... Seal Ring ............................................................................................................ 1
23 ..... O-Ring ................................................................................................................ 1
24 ..... O-Ring ................................................................................................................ 1
25 ..... Seal (Piston) ....................................................................................................... 1
26 6990431 Tube Wldmt-Cylinder .......................................................................................... 1
27 6996131 Fitting .................................................................................................................. 3
27 1495113 O-Ring ............................................................................................................ 1
28 6996122 Screw (Allen) ...................................................................................................... 8
29 6996515 Plug ..................................................................................................................... 1
30 6990021 Cover Plate ......................................................................................................... 1
31 6996130 O-Ring (Kit) ......................................................................................................... 1
32 6996040 Plug ..................................................................................................................... 3
33 1473482 Valve (24 Volt DC) .............................................................................................. 1
33 6996293 Solenoid .............................................................................................................. 2
33 6996468 Nut ...................................................................................................................... 2
1329440 Kit-Seal ............................................................................................................... 1
6990432 Cylinder Assy (Extension) ................................................................................... 1

©2008 HYSTER COMPANY See Service Manual 12-23


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

HEADER HOSE (FIGURE 12-10)


EMPTY CONTAINER HANDLER

12-24 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

HEADER HOSE
EMPTY CONTAINER HANDLER
KEY:
A: Hook Type Spreader, ECH-4
B: Twist Lock Spreader, ECH-4
C: Hook Type Spreader, EC3
D: Twist Lock Spreader, EC3
QTY
ITEM PART NO. DESCRIPTION A B C D
1489141 Mast Assy (9910 mm, 390.2 in.) ............................................... 1 1 .. ..
1489140 Mast Assy (6920 mm, 272.4 in.) ............................................... .. .. 1 1
1 2046031 Wire Harness (Front End) (FFigure 4-37)................................ 1 .. .. ..
1 1527091 Wire Harness (Front End) (FFigure 4-37)................................ .. 1 .. ..
1 2046030 Wire Harness (Front End) (FFigure 4-37)................................ .. .. 1 ..
1 1527090 Wire Harness (Front End) (FFigure 4-37)................................ .. .. .. 1
2 2046088 Hose Assy ................................................................................. 2 2 .. ..
2 2046087 Hose Assy ................................................................................. .. .. 2 2
3 18475 Capscrew .................................................................................. 2 .. 2 ..
3 18475 Capscrew .................................................................................. .. 1 .. 1
4 1373335 Clamp ....................................................................................... 2 .. 2 ..
4 1373335 Clamp ....................................................................................... .. 1 .. 1
5 221703 Nut ............................................................................................ 2 .. 2 ..
5 221703 Nut ............................................................................................ .. 1 .. 1
6 15127 Washer ..................................................................................... 2 .. 2 ..
6 15127 Washer ..................................................................................... .. 1 .. 1
7 1489635 Spacer ...................................................................................... 1 .. 1 ..
8 87911 Clamp ....................................................................................... 6 .. 6 ..
8 87911 Clamp ....................................................................................... .. 2 .. 2
9 1533665 Clamp ....................................................................................... 4 4 4 4
10 189451 Hose Sheave ............................................................................ 3 .. 3 ..
10 189451 Hose Sheave ............................................................................ .. 1 .. 1
11 280610 Spacer ...................................................................................... 2 .. 2 ..
11 280610 Spacer ...................................................................................... .. 1 .. 1
12 1391418 Clamp ....................................................................................... 1 .. 1 ..
13 144157 Hose Clamp .............................................................................. 5 5 5 5
14 1498506 Fitting ........................................................................................ 2 2 2 2
15 1498815 Nut ............................................................................................ 2 2 2 2
16 383789 Thread Sealant ......................................................................... AR AR AR AR
17 342675 Identification Band .................................................................... 2 2 2 2
18 300937 Nut ............................................................................................ 4 4 4 4
19 254950 Clamp ....................................................................................... 7 7 7 7
20 1301650 Spacer ...................................................................................... 1 1 1 1
21 221155 Capscrew .................................................................................. 3 3 3 3
22 221357 Locknut ..................................................................................... 3 3 3 3
23 342676 Identification Band .................................................................... 2 2 2 2
24 292685 Lockwasher ............................................................................... 4 4 4 4
25 292600 Nut ............................................................................................ 4 4 4 4
26 292528 Capscrew .................................................................................. 2 2 2 2
27 292683 Lockwasher ............................................................................... 2 2 2 2
28 216877 Nut ............................................................................................ 2 2 2 2
29 1491107 Bracket ...................................................................................... 1 1 1 1
30 136703 Capscrew .................................................................................. 4 4 4 4

©2008 HYSTER COMPANY See Service Manual 12-25


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

HEADER HOSE
EMPTY CONTAINER HANDLER
KEY:
A: Hook Type Spreader, ECH-4
B: Twist Lock Spreader, ECH-4
C: Hook Type Spreader, EC3
D: Twist Lock Spreader, EC3
QTY
ITEM PART NO. DESCRIPTION A B C D
31 138929 Plate .......................................................................................... 6 6 6 6
32 1496482 Bracket Wldmt .......................................................................... 1 1 1 1
33 292584 Capscrew .................................................................................. 4 4 4 4
34 1530668 Cover Plate ............................................................................... 2 2 2 2
35 292681 Lockwasher ............................................................................... 4 4 4 4
36 356237 Spacer ...................................................................................... 1 1 1 1
37 287814 Capscrew .................................................................................. 3 3 3 3
38 101625 Clamp ....................................................................................... 1 1 1 1
39 239503 Nut ............................................................................................ 4 4 4 4

12-26 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NOTES

©2008 HYSTER COMPANY See Service Manual 12-27


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

HYDRAULIC SYSTEM (FIGURE 12-11)


SERIES 553 — 250 MM (10 IN.) SIDE-SHIFT

12-28 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

HYDRAULIC SYSTEM
SERIES 553 – 250 MM (10 IN.) SIDE-SHIFT

ITEM PART NO. DESCRIPTION QTY


1 6996443 Hydraulic Motor ................................................................................................... 2
2 1470829 Fitting .................................................................................................................. 4
2 1495111 O-Ring ............................................................................................................ 4
3 6996507 Hose Assy ........................................................................................................... 4
4 6996484 Hose Assy ........................................................................................................... 1
5 6996485 Hose Assy ........................................................................................................... 1
6 6990497 Hydraulic Control Valve ...................................................................................... 1
7 6996431 Fitting .................................................................................................................. 2
7 1495114 O-Ring ............................................................................................................ 2
8 1470841 Fitting .................................................................................................................. 4
8 1495113 O-Ring ............................................................................................................ 4
9 6990463 Manifold .............................................................................................................. 1
10 6996486 Hose Assy ........................................................................................................... 4
11 6990432 Cylinder Assy (Extension) ................................................................................... 2
12 6996487 Hose Assy ........................................................................................................... 4
13 6996488 Hose Assy ........................................................................................................... 2
14 6990433 Sideshift Cylinder ................................................................................................ 1
15 6996131 Fitting .................................................................................................................. 2
15 1495113 O-Ring ............................................................................................................ 2
16 6996489 Hose Assy ........................................................................................................... 2
17 6996490 Hose Assy ........................................................................................................... 2
18 1545100 Hydraulic Control Valve ...................................................................................... 1
19 6996491 Hose Assy ........................................................................................................... 2
20 6996492 Hose Assy ........................................................................................................... 2
21 6996493 Fitting .................................................................................................................. 2
21 1495114 O-Ring ............................................................................................................ 4
22 6996244 Fitting .................................................................................................................. 4
22 1495111 O-Ring ............................................................................................................ 4
23 6996512 Hose Assy ........................................................................................................... 2
24 6996513 Hose Assy ........................................................................................................... 2
25 6990491 Manifold .............................................................................................................. 2
26 1470827 Fitting .................................................................................................................. 8
26 1495111 O-Ring ............................................................................................................ 8

©2008 HYSTER COMPANY See Service Manual 12-29


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

HYDRAULIC SYSTEM (FIGURE 12-12)


SERIES 555

12-30 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

HYDRAULIC SYSTEM
SERIES 555

ITEM PART NO. DESCRIPTION QTY


1 6996493 Fitting .................................................................................................................. 2
1 1495114 O-Ring ............................................................................................................ 4
2 6996492 Hose Assy ........................................................................................................... 2
3 1545100 Hydraulic Control Valve ...................................................................................... 1
4 6996489 Hose Assy ........................................................................................................... 2
5 6996131 Fitting .................................................................................................................. 2
5 1495113 O-Ring ............................................................................................................ 2
6 6996491 Hose Assy ........................................................................................................... 2
7 6996431 Fitting .................................................................................................................. 2
7 1495114 O-Ring ............................................................................................................ 2
8 6990463 Manifold .............................................................................................................. 1
9 1470841 Fitting .................................................................................................................. 4
9 1495113 O-Ring ............................................................................................................ 4
10 6990205 Sideshift Cylinder (600 mm, 23.6 in.) Side-Shift ................................................. 1
10 6990433 Sideshift Cylinder (250 mm, 10 in.) Side-Shift .................................................... 1
11 6996488 Hose Assy ........................................................................................................... 2
12 6996485 Hose Assy ........................................................................................................... 1
13 6996484 Hose Assy ........................................................................................................... 1
14 6990432 Cylinder Assy (Extension) ................................................................................... 2

©2008 HYSTER COMPANY See Service Manual 12-31


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

HYDRAULIC SYSTEM (FIGURE 12-13)


SERIES 558 — 250 MM (10 IN.) SIDE-SHIFT

12-32 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

HYDRAULIC SYSTEM
SERIES 558 – 250 MM (10 IN.) SIDE-SHIFT

ITEM PART NO. DESCRIPTION QTY


1 6996483 Hose Assy ........................................................................................................... 4
2 6990423 Cylinder Assy ...................................................................................................... 2
3 6996045 Fitting .................................................................................................................. 4
3 1626113 Fitting (Alternate Part) ......................................................................................... 4
3 1495111 O-Ring ............................................................................................................ 1
4 6996484 Hose Assy ........................................................................................................... 1
5 6996485 Hose Assy ........................................................................................................... 1
6 6990497 Hydraulic Control Valve (End Beam) .................................................................. 1
7 6996431 Fitting .................................................................................................................. 2
7 1495114 O-Ring ............................................................................................................ 1
8 1470841 Fitting .................................................................................................................. 4
8 1495113 O-Ring ............................................................................................................ 1
9 6990463 Manifold .............................................................................................................. 1
10 6996486 Hose Assy ........................................................................................................... 4
11 6990432 Cylinder Assy (Extension) ................................................................................... 2
12 6996487 Hose Assy ........................................................................................................... 4
13 6996488 Hose Assy ........................................................................................................... 2
14 6990564 Sideshift Cylinder ................................................................................................ 1
15 6996131 Fitting .................................................................................................................. 2
15 1495113 O-Ring ............................................................................................................ 2
16 6996489 Hose Assy ........................................................................................................... 2
17 6996490 Hose Assy ........................................................................................................... 2
18 1545100 Hydraulic Control Valve (Side-Shift) ................................................................... 1
19 6996491 Hose Assy ........................................................................................................... 2
20 6996492 Hose Assy ........................................................................................................... 2
21 6996493 Fitting .................................................................................................................. 2
21 1495114 O-Ring ............................................................................................................ 1
22 6996244 Fitting .................................................................................................................. 4
22 1495111 O-Ring ............................................................................................................ 1

©2008 HYSTER COMPANY See Service Manual 12-33


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

MAIN FRAME (FIGURE 12-14)


SERIES 553, 555, 558 — 250 MM (10 IN.) SIDE-SHIFT

12-34 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

MAIN FRAME
SERIES 553, 555, 558 – 250 MM (10 IN.) SIDE-SHIFT

ITEM PART NO. DESCRIPTION QTY


1 1545099 End Boom (Series 553) ...................................................................................... 2
1 1495755 End Boom (Series 555) ...................................................................................... 2
1 1495752 End Boom (Series 558) ...................................................................................... 2
2 6990438 Wear Pad ....................................................................................................... 16
3 6990439 Bracket ........................................................................................................... 4
4 6990440 Bracket ........................................................................................................... 4
5 6996011 Bolt ................................................................................................................. 16
5 6996152 Washer ........................................................................................................... 16
6 302402 Locknut ........................................................................................................... 2
6 6990441 Pin .................................................................................................................. 2
6 6996208 Bolt ................................................................................................................. 2
7 1495749 Pad ................................................................................................................. 2
8 132860 Capscrew ....................................................................................................... 20
8 1332300 Wear Pad ....................................................................................................... 8
8 6990436 Bracket ........................................................................................................... 8
8 6996025 Lockwasher .................................................................................................... 20
9 6990288 Pad ................................................................................................................. 2
9 6990435 Bracket ........................................................................................................... 2
10 6990433 Sideshift Cylinder ........................................................................................... 1
11 6990462 Pin .................................................................................................................. 2
11 6996005 Bolt ................................................................................................................. 2
11 6996007 Nut .................................................................................................................. 2
12 6990432 Cylinder Assy (Extension) .............................................................................. 2
13 1332281 Pin .................................................................................................................. 2
13 1479890 Pin .................................................................................................................. 2
13 302402 Locknut ........................................................................................................... 12
13 6990056 Bracket ........................................................................................................... 2
13 6996008 Snap Ring ....................................................................................................... 2
13 6996099 Washer ........................................................................................................... 2
13 6996100 Cotter Pin ....................................................................................................... 2
13 6996101 Bolt ................................................................................................................. 12
13 6996102 Washer ........................................................................................................... 12
14 6990442 Block (Stop) .................................................................................................... 2
14 6996025 Lockwasher .................................................................................................... 6
14 6996451 Bolt ................................................................................................................. 6

©2008 HYSTER COMPANY See Service Manual 12-35


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

MAIN FRAME (FIGURE 12-15)


SERIES 555 — 600 MM (23.6 IN.) SIDE-SHIFT

12-36 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

MAIN FRAME
SERIES 555 – 600 MM (23.6 IN.) SIDE-SHIFT

ITEM PART NO. DESCRIPTION QTY


1 1495755 End Boom ........................................................................................................... 2
2 6990439 Bracket ................................................................................................................ 4
3 6990438 Wear Pad ............................................................................................................ 16
4 6996011 Bolt ...................................................................................................................... 16
4 6996152 Washer ............................................................................................................... 16
5 6990440 Bracket ................................................................................................................ 4
6 6990441 Pin ....................................................................................................................... 2
6 6996208 Bolt ...................................................................................................................... 2
6 302402 Locknut ............................................................................................................... 2
7 1495749 Pad ..................................................................................................................... 2
8 6990442 Block (Stop) ........................................................................................................ 2
8 6996451 Bolt ...................................................................................................................... 6
8 6996025 Lockwasher ......................................................................................................... 6
9 6990288 Pad ..................................................................................................................... 2
10 1332300 Wear Pad ............................................................................................................ 8
11 6990432 Cylinder Assy (Extension) ................................................................................... 2
12 6990056 Bracket ................................................................................................................ 2
12 6996101 Bolt ...................................................................................................................... 12
12 302402 Locknut ............................................................................................................... 12
12 6996102 Washer ............................................................................................................... 12
12 1332281 Pin ....................................................................................................................... 2
12 6996099 Washer ............................................................................................................... 2
12 6996194 Cotter Pin ............................................................................................................ 2
12 1479890 Pin ....................................................................................................................... 2
12 6996008 Snap Ring ........................................................................................................... 2
13 6990462 Pin ....................................................................................................................... 2
13 6996005 Bolt ...................................................................................................................... 2
13 6996007 Nut ...................................................................................................................... 2
14 6990433 Sideshift Cylinder ................................................................................................ 1
15 6990435 Bracket ................................................................................................................ 2
16 6990436 Bracket ................................................................................................................ 2
17 132860 Capscrew ............................................................................................................ 20
17 6996025 Lockwasher ......................................................................................................... 20
18 6990559 Bracket ................................................................................................................ 2

©2008 HYSTER COMPANY See Service Manual 12-37


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

SIDE-SHIFT CYLINDER (FIGURE 12-16)


SERIES 553, 555 — 250 MM (10 IN.) SIDE-SHIFT

ITEM PART NO. DESCRIPTION QTY


6990433 Sideshift Cylinder ................................................................................................ 1
1 1329441 Snap Ring ....................................................................................................... 2
2 1329442 Bushing .......................................................................................................... 2
3 1329443 Fitting .............................................................................................................. 4
4 6990084 Piston Rod ...................................................................................................... 1
5 1329445 End Cap ......................................................................................................... 1
6 ..... Wiper Ring ...................................................................................................... 1
7 6990434 Tube Wldmt-Cylinder ...................................................................................... 1
8 1329447 Piston ............................................................................................................. 1
9 302100 Setscrew ......................................................................................................... 1
10 1329448 Nut .................................................................................................................. 1
11 ..... Seal (Rod) ...................................................................................................... 1
12 ..... O-Ring ............................................................................................................ 1
13 ..... Back-Up Ring ................................................................................................. 1
14 ..... O-Ring ............................................................................................................ 1
15 ..... Seal (Piston) ................................................................................................... 1
1329449 Kit-Seal ............................................................................................................... 1

12-38 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

SIDE-SHIFT CYLINDER (FIGURE 12-17)


SERIES 555 — 600 MM (23.6 IN.) SIDE-SHIFT

ITEM PART NO. DESCRIPTION QTY


6990205 Sideshift Cylinder ................................................................................................ 1
1 1329441 Snap Ring ....................................................................................................... 2
2 1329442 Bushing .......................................................................................................... 2
3 1329443 Fitting .............................................................................................................. 4
4 6990335 Piston Rod (Piston) ........................................................................................ 1
5 1329445 End Cap ......................................................................................................... 1
6 1329449 Kit-Seal ........................................................................................................... 1
7 6990204 Tube Wldmt-Cylinder ...................................................................................... 1
8 1329447 Piston ............................................................................................................. 1
9 302100 Setscrew ......................................................................................................... 1
10 1329448 Nut .................................................................................................................. 1

©2008 HYSTER COMPANY See Service Manual 12-39


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

SIDE-SHIFT CYLINDER (FIGURE 12-18)


SERIES 558 — 250 MM (10 IN.) SIDE-SHIFT

ITEM PART NO. DESCRIPTION QTY


6990564 Sideshift Cylinder ................................................................................................ 1
1 1329441 Snap Ring ....................................................................................................... 2
2 1329442 Bushing .......................................................................................................... 2
3 1329443 Fitting .............................................................................................................. 4
4 6990565 Piston Rod ...................................................................................................... 1
5 1329445 End Cap ......................................................................................................... 1
6 1329449 Kit-Seal ........................................................................................................... 1
7 6990566 Tube Wldmt-Cylinder ...................................................................................... 1
8 1329447 Piston ............................................................................................................. 1
9 302100 Setscrew ......................................................................................................... 1
10 1329448 Nut .................................................................................................................. 1

12-40 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

TWIST LOCK CYLINDER (FIGURE 12-19)


SERIES 558 — 250 MM (10 IN.) SIDE-SHIFT

ITEM PART NO. DESCRIPTION QTY


6990423 Cylinder Assy ...................................................................................................... 1
1 ..... Cylinder End ................................................................................................... 1
2 ..... Rod ................................................................................................................. 1
3 6996056 Screw ............................................................................................................. 4
4 ..... Cylinder Head ................................................................................................. 1
5 1329478 Screw (Allen) .................................................................................................. 4
6 1525491 Bearing (Spherical) ......................................................................................... 1
7 ..... O-Ring ............................................................................................................ 2
8 ..... Seal Ring ........................................................................................................ 1
9 ..... Shell ............................................................................................................... 1
10 ..... Seal Ring ........................................................................................................ 1
11 6990134 Washer ........................................................................................................... 1
12 ..... Wiper Ring ...................................................................................................... 1
6999015 Kit-Seal ............................................................................................................... 1

©2008 HYSTER COMPANY See Service Manual 12-41


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

VALVE ASSEMBLY (FIGURE 12-20)


SERIES 553, 555, 558 — END BEAM

12-42 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

VALVE ASSEMBLY
SERIES 553, 555, 558 – END BEAM

ITEM PART NO. DESCRIPTION QTY


6990497 Hydraulic Control Valve ...................................................................................... 1
1 6990083 Valve Block ..................................................................................................... 1
2 6996198 Check Valve ................................................................................................... 2
3 1470827 Fitting .............................................................................................................. 2
3 1495111 O-Ring ........................................................................................................ 1
4 6996192 Bolt ................................................................................................................. 2
5 6996045 Fitting .............................................................................................................. 2
5 1626113 Fitting (Alternate Part) .................................................................................... 2
5 1495111 O-Ring ........................................................................................................ 1
6 6996626 Fitting .............................................................................................................. 1
6 1495113 O-Ring ........................................................................................................ 1
6999030 Kit-Seal ........................................................................................................... 1

©2008 HYSTER COMPANY See Service Manual 12-43


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

VALVE ASSEMBLY (FIGURE 12-21)


SERIES 553, 555, 558 — SIDE-SHIFT

12-44 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

VALVE ASSEMBLY
SERIES 553, 555, 558 – SIDE-SHIFT

ITEM PART NO. DESCRIPTION QTY


1545100 Hydraulic Control Valve ...................................................................................... 1
6990202 Valve .............................................................................................................. 1
1 6990449 Manifold .......................................................................................................... 1
2 1470841 Fitting .............................................................................................................. 2
2 1495113 O-Ring ........................................................................................................ 1
3 6996431 Fitting .............................................................................................................. 4
3 1495114 O-Ring ........................................................................................................ 1
4 6996032 Relief Valve .................................................................................................... 1
4 6999023 Kit-Seal ....................................................................................................... 1
5 6996127 Adapter (Gauge) (Adapter) ............................................................................. 1
6 6996043 Solenoid Valve (24 Volt DC) (24 Volt) ............................................................ 1
6 6996293 Solenoid ..................................................................................................... 2
6 6996468 Nut .............................................................................................................. 2
7 6996122 Screw (Allen) .................................................................................................. 4

©2008 HYSTER COMPANY See Service Manual 12-45


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

WEAR PADS (FIGURE 12-22)


SERIES 553, 555, 558

12-46 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

WEAR PADS
SERIES 553, 555, 558

ITEM PART NO. DESCRIPTION QTY


1 292516 Capscrew ....................................................................................................... 8
2 6996003 Lockwasher .................................................................................................... 8
3 1334634 Pad ................................................................................................................. 4
4 1332310 Wear Pad ....................................................................................................... 8
5 6996025 Lockwasher .................................................................................................... 30
6 132860 Capscrew ....................................................................................................... 30
7 1332278 Bracket ........................................................................................................... 12
8 1332300 Wear Pad ....................................................................................................... 4
9 1332316 Bracket ........................................................................................................... 2
10 1332315 Pad ................................................................................................................. 2

©2008 HYSTER COMPANY See Service Manual 12-47


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

NOTES

12-48 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

13 ATTACHMENTS
UNIT CODE G019
01/2009 NORTH AMERICA

SECTION 13
ATTACHMENTS

DESCRIPTION PAGE

DIRECTIONAL CONTROL VALVE ................................................................................................................. 13-42


FORK POSITIONING CYLINDER ................................................................................................................... 13-38
SIDE-SHIFT CARRIAGE
DUAL FUNCTION WITH FORK POSITIONER - TWO STAGE LIMITED FREE-LIFT ................................ 13-4
FOUR, FIVE, AND SIX FUNCTION - TWO STAGE LIMITED FREE-LIFT ................................................. 13-8
FOUR, FIVE, AND SIX FUNCTION - THREE STAGE FULL FREE-LIFT ................................................... 13-22
INDIVIDUAL FORK POSITIONER (FIVE FUNCTION) - TWO STAGE LIMITED FREE-LIFT .................... 13-12
INDIVIDUAL FORK POSITIONER (FIVE FUNCTION) - THREE STAGE FULL FREE-LIFT ..................... 13-26
SIMULTANEOUS FORK POSITIONER (FOUR FUNCTION) - TWO STAGE LIMITED FREE-LIFT ......... 13-16
SIMULTANEOUS FORK POSITIONER (FOUR FUNCTION) - THREE STAGE FULL FREE-LIFT ........... 13-30
THREE FUNCTION - TWO STAGE LIMITED FREE-LIFT ......................................................................... 13-2
THREE FUNCTION - THREE STAGE FULL FREE-LIFT ........................................................................... 13-20
SIDE-SHIFT CYLINDER
DUAL FUNCTION WITH FORK POSITIONER ........................................................................................... 13-40
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-36
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 13-34

©2008 HYSTER COMPANY See Service Manual 13-1


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

SIDE-SHIFT CARRIAGE (FIGURE 13-1)


THREE FUNCTION — TWO STAGE LIMITED FREE-LIFT

13-2 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

SIDE-SHIFT CARRIAGE
THREE FUNCTION – TWO STAGE LIMITED FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


2048777 Side-Shift Carriage ............................................................................................. 1
2086313 Side-Shift Carriage ............................................................................................. 1
1 1507291 Frame ............................................................................................................. 1
2 1313357 Stubshaft .................................................................................................... 4
3 376203 Capscrew ....................................................................................................... 4
4 15156 Lockwasher .................................................................................................... 20
5 1301016 Spacer ............................................................................................................ 4
6 1335179 Bearing ........................................................................................................... 4
7 1301018 Bracket ........................................................................................................... 4
8 1310592 Shim (0.030 in.) .............................................................................................. AR
9 221506 Capscrew ....................................................................................................... 16
10 b 1313358 Load Roller ..................................................................................................... 4
10 c 1691114 Load Roller ..................................................................................................... 4
11 58918 Snap Ring ....................................................................................................... 4
12 351458 Bearing ........................................................................................................... 6
13 1507483 Apron .............................................................................................................. 1
14 1502918 Pin (Load Arm) ............................................................................................... 2
15 376776 Plate ............................................................................................................... 2
16 292683 Lockwasher .................................................................................................... 4
17 293647 Capscrew ....................................................................................................... 4
18 1456622 Cable .............................................................................................................. 2
18 1334581 Pin (Fork Locking) .......................................................................................... 4
18 815848 Shackle ........................................................................................................... 2
19 16001 Grease Fitting ................................................................................................. 2
20 53157 Locknut ........................................................................................................... 2
21 68551 Roll Pin ........................................................................................................... 1
22 1487064 Fitting .............................................................................................................. 2
22 16483 O-Ring ........................................................................................................ 1
22 1527817 O-Ring ........................................................................................................ 1
23 183609 Snap Ring ....................................................................................................... 4
24 376773 Bushing .......................................................................................................... 4
25 387090 Sideshift Cylinder (FFigure 13-10)................................................................ 1
26 1303371 Bar .................................................................................................................. 2
27 2048780 Tube Assy ...................................................................................................... 1
28 2048781 Tube Assy ...................................................................................................... 1
a 15133 Washer ....................................................................................................... 1
a 1624055 Bushing (Spherical) .................................................................................... 2
a 16041 Grease Fitting ............................................................................................. 1
a 16046 Grease Fitting ............................................................................................. 1

FOOTNOTES:
a Not Illustrated c PENDING PER ECN 68204-95 →
b → PENDING PER ECN 68204-95

©2008 HYSTER COMPANY See Service Manual 13-3


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

SIDE-SHIFT CARRIAGE (FIGURE 13-2)


DUAL FUNCTION WITH FORK POSITIONER — TWO STAGE LIMITED FREE-LIFT

13-4 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

SIDE-SHIFT CARRIAGE
DUAL FUNCTION WITH FORK POSITIONER – TWO STAGE LIMITED FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


a 2043331 Carriage .............................................................................................................. 1
2043332 Carriage .............................................................................................................. 1
1 1301018 Bracket ........................................................................................................... 4
2 1335179 Bearing ........................................................................................................... 4
3 376203 Capscrew ....................................................................................................... 4
4 15156 Lockwasher .................................................................................................... 20
5 1301016 Spacer ............................................................................................................ 4
6 221506 Capscrew ....................................................................................................... 16
7 1310592 Shim (0.030 in.) .............................................................................................. AR
8 1453728 Plate (Keeper) ................................................................................................ 2
9 293647 Capscrew ....................................................................................................... 4
10 292683 Lockwasher .................................................................................................... 8
11 2054264 Wire Harness (Selector Valve) ....................................................................... 1
12 1473897 Fitting .............................................................................................................. 4
13 323864 Strap Clamp ................................................................................................... 5
14 1372994 Selector Valve ................................................................................................ 1
14 1452130 Cartridge (Includes Solenoid) ..................................................................... 3
14 1452131 Kit-Seal .................................................................................................. 1
14 1452132 Plug ............................................................................................................ 3
14 1452138 Bolt ............................................................................................................. 4
14 1452134 Cover Plate ................................................................................................ 1
14 1452135 Washer ....................................................................................................... 4
15 292529 Capscrew ....................................................................................................... 4
16 216877 Nut .................................................................................................................. 4
17 292682 Lockwasher .................................................................................................... 2
18 1451110 Carriage Wldmt (Side-Shift Fork Positioner) .................................................. 1
19 1528880 Pin .................................................................................................................. 1
20 1451155 Bracket (Cylinder) ........................................................................................... 2
21 287854 Capscrew ....................................................................................................... 2
22 1490533 Fitting .............................................................................................................. 3
23 1487065 Fitting .............................................................................................................. 1
24 1486746 Fitting .............................................................................................................. 2
25 1490618 Hose Assy ...................................................................................................... 2
26 198678 Clamp ............................................................................................................. 1
27 239503 Nut .................................................................................................................. 2
28 292681 Lockwasher .................................................................................................... 2
29 1490490 Hose Assy ...................................................................................................... 2
30 1490626 Hose Assy ...................................................................................................... 1
31 1490627 Hose Assy ...................................................................................................... 1
32 129684 Clamp ............................................................................................................. 1
33 251994 Clamp ............................................................................................................. 2
34 1451130 Cylinder Assy (FFigure 13-13)...................................................................... 2
35 1373216 Pin .................................................................................................................. 4
36 15237 Cotter Pin ....................................................................................................... 8
37 b 1313358 Load Roller ..................................................................................................... 4
37 c 1691114 Load Roller ..................................................................................................... 4
38 58918 Snap Ring ....................................................................................................... 4
39 1486772 Fitting .............................................................................................................. 1
40 239222 Connector ....................................................................................................... 3
40 16485 O-Ring ........................................................................................................ 1

©2008 HYSTER COMPANY See Service Manual 13-5


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

SIDE-SHIFT CARRIAGE
DUAL FUNCTION WITH FORK POSITIONER – TWO STAGE LIMITED FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


41 342675 Identification Band (B) .................................................................................... 2
42 342676 Identification Band (C) .................................................................................... 2
43 1451777 Carrier (RH) ........................................................................................................ 1
44 1451778 Carrier (LH) ......................................................................................................... 1
45 1451833 Block ................................................................................................................... 2
46 16001 Grease Fitting ..................................................................................................... 2

FOOTNOTES:
a With Pin Fork Carrier c PENDING PER ECN 68204-95 →
b → PENDING PER ECN 68204-95

13-6 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NOTES

©2008 HYSTER COMPANY See Service Manual 13-7


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

SIDE-SHIFT CARRIAGE (FIGURE 13-3)


FOUR, FIVE, AND SIX FUNCTION — TWO STAGE LIMITED FREE-LIFT

13-8 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

SIDE-SHIFT CARRIAGE
FOUR, FIVE, AND SIX FUNCTION – TWO STAGE LIMITED FREE-LIFT
KEY:
A: Four Function
B: Five Function
C: Six Function
QTY
ITEM PART NO. DESCRIPTION A B C
2086314 Side-Shift Carriage ............................................................................ 1 .. ..
2086315 Side-Shift Carriage ............................................................................ .. 1 ..
2086316 Side-Shift Carriage ............................................................................ .. .. 1
1 1507291 Frame ............................................................................................ 1 1 1
2 1313357 Stubshaft ................................................................................... 4 4 4
3 376203 Capscrew ...................................................................................... 4 4 4
4 15156 Lockwasher ................................................................................... 20 20 20
5 1301016 Spacer ........................................................................................... 4 4 4
6 1335179 Bearing .......................................................................................... 4 4 4
7 1301018 Bracket .......................................................................................... 4 4 4
8 1310592 Shim (0.030 in.) ............................................................................. AR AR AR
9 221510 Capscrew (2.0 in.) ......................................................................... 16 16 16
10 b 1313358 Load Roller .................................................................................... 4 4 4
10 c 1691114 Load Roller .................................................................................... 4 4 4
11 58918 Snap Ring ..................................................................................... 4 4 4
12 351458 Bearing .......................................................................................... 6 6 6
13 1507483 Apron ............................................................................................. 1 1 1
14 1502918 Pin (Load Arm) .............................................................................. 2 2 2
15 376776 Plate .............................................................................................. 2 2 2
16 292683 Lockwasher ................................................................................... 4 4 4
17 293647 Capscrew ...................................................................................... 4 4 4
18 1456622 Cable ............................................................................................. 2 2 2
18 1334581 Pin (Fork Locking) ......................................................................... 4 4 4
18 815848 Shackle ......................................................................................... 2 2 2
19 16001 Grease Fitting ................................................................................ 2 2 2
20 53157 Locknut .......................................................................................... 2 2 2
21 68551 Roll Pin .......................................................................................... 1 1 1
22 1487064 Fitting ............................................................................................ 2 2 2
22 16483 O-Ring ...................................................................................... 1 1 1
22 1527817 O-Ring ...................................................................................... 1 1 1
23 183609 Snap Ring ..................................................................................... 4 4 4
24 376773 Bushing ......................................................................................... 4 4 4
25 387090 Sideshift Cylinder (FFigure 13-10)............................................... 1 1 1
26 1303371 Bar ................................................................................................. 2 2 2
27 2057990 Tube Assy (F) ................................................................................ 1 1 1
28 2057989 Tube Assy (EE) ............................................................................. 1 1 1
29 2056066 Hose Assy ..................................................................................... 1 1 1
30 2056067 Hose Assy ..................................................................................... 1 1 1
31 1486743 Fitting ............................................................................................ 2 2 2
31 16485 O-Ring ...................................................................................... 1 1 1
31 1527816 O-Ring ...................................................................................... 1 1 1
32 1393802 Clamp ............................................................................................ 2 2 2
33 1496449 Clamp ............................................................................................ 1 1 1
34 221463 Capscrew ...................................................................................... 1 1 1

©2008 HYSTER COMPANY See Service Manual 13-9


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

SIDE-SHIFT CARRIAGE
FOUR, FIVE, AND SIX FUNCTION – TWO STAGE LIMITED FREE-LIFT
KEY:
A: Four Function
B: Five Function
C: Six Function
QTY
ITEM PART NO. DESCRIPTION A B C
35 2058162 Hose Assy (C) ............................................................................... 1 1 1
36 2058161 Hose Assy (B) ............................................................................... 1 1 1
37 1487069 Fitting ............................................................................................ 2 2 2
37 16486 O-Ring ...................................................................................... 1 1 1
37 1527818 O-Ring ...................................................................................... 1 1 1
38 2056776 Hose Assy (D) ............................................................................... 1 1 1
39 1486740 Fitting ............................................................................................ 1 1 1
39 16483 O-Ring ...................................................................................... 1 1 1
39 1527816 O-Ring ...................................................................................... 1 1 1
40 2057987 Tube .............................................................................................. 1 1 1
41 2057988 Tube .............................................................................................. 1 1 1
42 216590 Fitting ............................................................................................ 2 4 6
42 16485 O-Ring ...................................................................................... 1 1 1
43 2092483 Valve (FFigure 13-14).................................................................. 1 .. ..
43 2092484 Valve (FFigure 13-14).................................................................. .. 1 ..
43 2092485 Valve (FFigure 13-14).................................................................. .. .. 1
44 2092486 Wire Harness (Front End) (FFigure 4-50).................................... 1 1 1
45 273775 Strap Clamp (Strap) ...................................................................... 16 16 16
46 16836 Capscrew ...................................................................................... 4 4 4
47 3066037 Loctite ............................................................................................ AR AR AR
48 1527372 Bracket Wldmt ............................................................................... 1 1 1
49 320162 Washer .......................................................................................... 2 2 2
50 292683 Lockwasher ................................................................................... 2 2 2
51 302402 Locknut .......................................................................................... 2 2 2
52 342675 Identification Band (B) ................................................................... 4 4 4
53 342676 Identification Band (C) ................................................................... 4 4 4
54 342677 Identification Band (D) ................................................................... 2 2 2
55 1332237 Identification Band (EE) ................................................................ 4 4 2
56 1350854 Identification Band (FF) ................................................................. 4 4 2
a 15133 Washer .......................................................................................... 1 1 1
a 16041 Grease Fitting ................................................................................ 1 1 1
a 16046 Grease Fitting ................................................................................ 1 1 1
a 1624055 Bushing (Spherical) ....................................................................... 2 2 2

FOOTNOTES:
a Not Illustrated c PENDING PER ECN 68204-95 →
b → PENDING PER ECN 68204-95

13-10 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NOTES

©2008 HYSTER COMPANY See Service Manual 13-11


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

SIDE-SHIFT CARRIAGE (FIGURE 13-4)


INDIVIDUAL FORK POSITIONER (FIVE FUNCTION) — TWO STAGE LIMITED FREE-LIFT

13-12 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

SIDE-SHIFT CARRIAGE
INDIVIDUAL FORK POSITIONER (FIVE FUNCTION) – TWO STAGE LIMITED FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


2086317 Side-Shift Carriage (Individual Fork Positioner) .................................................. 1
1 1507291 Frame ............................................................................................................. 1
2 1313357 Stubshaft .................................................................................................... 4
3 b 1313358 Load Roller ..................................................................................................... 4
3 c 1691114 Load Roller ..................................................................................................... 4
4 58918 Snap Ring ....................................................................................................... 4
5 376203 Capscrew ....................................................................................................... 4
6 15156 Lockwasher .................................................................................................... 20
7 1301016 Spacer ............................................................................................................ 4
8 1335179 Bearing ........................................................................................................... 4
9 1301018 Bracket ........................................................................................................... 4
10 1310592 Shim (0.030 in.) .............................................................................................. AR
11 221506 Capscrew ....................................................................................................... 16
12 53157 Locknut ........................................................................................................... 2
13 16001 Grease Fitting ................................................................................................. 2
14 351458 Bearing ........................................................................................................... 6
15 376776 Plate ............................................................................................................... 6
16 292683 Lockwasher .................................................................................................... 12
17 293647 Capscrew ....................................................................................................... 12
18 1507483 Apron .............................................................................................................. 1
19 2046894 Cylinder Assy (Fork Positoner) (FFigure 13-12)........................................... 2
20 1502390 Pin .................................................................................................................. 4
21 15236 Cotter Pin ....................................................................................................... 8
22 1507557 Guide (LH) ...................................................................................................... 1
22 1507558 Guide (RH) ..................................................................................................... 1
23 1487064 Fitting .............................................................................................................. 4
23 16483 O-Ring ........................................................................................................ 1
23 1527817 O-Ring ........................................................................................................ 1
24 2046986 Tube Assy ...................................................................................................... 1
25 112989 Hose Clamp .................................................................................................... 4
26 1502918 Pin (Load Arm) ............................................................................................... 2
27 2046987 Tube Assy ...................................................................................................... 1
28 183609 Snap Ring ....................................................................................................... 4
29 376773 Bushing .......................................................................................................... 4
30 1487064 Fitting .............................................................................................................. 2
30 16483 O-Ring ........................................................................................................ 1
30 1527817 O-Ring ........................................................................................................ 1
31 387090 Sideshift Cylinder (FFigure 13-10)................................................................ 1
32 1303371 Bar .................................................................................................................. 2
33 68551 Roll Pin ........................................................................................................... 1
34 1527372 Bracket Wldmt ................................................................................................ 1
35 320162 Washer ........................................................................................................... 2
36 292683 Lockwasher .................................................................................................... 2
37 302402 Locknut ........................................................................................................... 2
38 1393802 Clamp ............................................................................................................. 2
39 1496449 Clamp ............................................................................................................. 1
40 221463 Capscrew ....................................................................................................... 1
41 16836 Capscrew ....................................................................................................... 4
42 3066037 Loctite ............................................................................................................. AR
43 1487069 Fitting .............................................................................................................. 2

©2008 HYSTER COMPANY See Service Manual 13-13


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

SIDE-SHIFT CARRIAGE
INDIVIDUAL FORK POSITIONER (FIVE FUNCTION) – TWO STAGE LIMITED FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


43 16486 O-Ring ........................................................................................................ 1
43 1527818 O-Ring ........................................................................................................ 1
44 1486740 Fitting .............................................................................................................. 1
44 16483 O-Ring ........................................................................................................ 1
44 1527816 O-Ring ........................................................................................................ 1
45 2092486 Wire Harness (Front End) (FFigure 4-50)..................................................... 1
46 273775 Strap Clamp (Strap) ....................................................................................... 16
47 1486743 Fitting .............................................................................................................. 2
47 16485 O-Ring ........................................................................................................ 1
47 1527816 O-Ring ........................................................................................................ 1
48 2057987 Tube (B) ......................................................................................................... 1
49 2057988 Tube (C) ......................................................................................................... 1
50 2057989 Tube Assy (EE) .............................................................................................. 1
51 2057990 Tube Assy (FF) ............................................................................................... 1
52 2056066 Hose Assy ...................................................................................................... 1
53 2056067 Hose Assy ...................................................................................................... 1
54 2058161 Hose Assy ...................................................................................................... 1
55 2058162 Hose Assy ...................................................................................................... 1
56 2056776 Hose Assy (D) ................................................................................................ 1
57 342675 Identification Band (B) .................................................................................... 4
58 342676 Identification Band (C) .................................................................................... 4
59 342677 Identification Band (D) .................................................................................... 2
60 1332237 Identification Band (EE) .................................................................................. 4
61 1350854 Identification Band (FF) .................................................................................. 4
62 1506110 Bracket ........................................................................................................... 1
63 320157 Washer ........................................................................................................... 2
64 302400 Nut .................................................................................................................. 2
65 1506109 Hose Clamp .................................................................................................... 2
66 292681 Lockwasher .................................................................................................... 1
67 293615 Capscrew ....................................................................................................... 1
68 239308 Sleeve ............................................................................................................ 2
69 2092484 Valve (FFigure 13-14)................................................................................... 1
70 1486743 Fitting .............................................................................................................. 4
70 16485 O-Ring ........................................................................................................ 1
70 1527816 O-Ring ........................................................................................................ 1
71 2058163 Hose Assy ...................................................................................................... 1
72 2058164 Hose Assy (KK) .............................................................................................. 1
73 2058165 Hose Assy (MM) ............................................................................................. 1
74 2058166 Hose Assy (HH) .............................................................................................. 1
75 1506109 Hose Clamp .................................................................................................... 1
76 1350855 Identification Band (HH) ................................................................................. 2
77 1350856 Identification Band (JJ) ................................................................................... 2
78 1350857 Identification Band (KK) .................................................................................. 2
79 1350858 Identification Band (MM) ................................................................................ 2
a 15133 Washer ........................................................................................................... 1
a 16041 Grease Fitting ................................................................................................. 1
a 16046 Grease Fitting ................................................................................................. 1
a 1624055 Bushing (Spherical) ........................................................................................ 2

13-14 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

FOOTNOTES:
a Not Illustrated c PENDING PER ECN 68204-95 →
b → PENDING PER ECN 68204-95

©2008 HYSTER COMPANY See Service Manual 13-15


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

SIDE-SHIFT CARRIAGE (FIGURE 13-5)


SIMULTANEOUS FORK POSITIONER (FOUR FUNCTION) — TWO STAGE LIMITED FREE-LIFT

13-16 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

SIDE-SHIFT CARRIAGE
SIMULTANEOUS FORK POSITIONER (FOUR FUNCTION) – TWO STAGE LIMITED FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


2057814 Side-Shift Carriage ............................................................................................. 1
2086318 Side-Shift Carriage ............................................................................................. 1
1 1507291 Frame ............................................................................................................. 1
2 1313357 Stubshaft .................................................................................................... 4
3 b 1313358 Load Roller ..................................................................................................... 4
3 c 1691114 Load Roller ..................................................................................................... 4
4 58918 Snap Ring ....................................................................................................... 4
5 376203 Capscrew ....................................................................................................... 4
6 15156 Lockwasher .................................................................................................... 20
7 1301016 Spacer ............................................................................................................ 4
8 1335179 Bearing ........................................................................................................... 4
9 1301018 Bracket ........................................................................................................... 4
10 1310592 Shim (0.030 in.) .............................................................................................. AR
11 221510 Capscrew (2.0 in.) .......................................................................................... 16
12 53157 Locknut ........................................................................................................... 2
13 16001 Grease Fitting ................................................................................................. 2
14 351458 Bearing ........................................................................................................... 6
15 376776 Plate ............................................................................................................... 6
16 292683 Lockwasher .................................................................................................... 12
17 293647 Capscrew ....................................................................................................... 12
18 1507483 Apron .............................................................................................................. 1
19 2046894 Cylinder Assy (Fork Positoner) (FFigure 13-12)........................................... 2
20 1502390 Pin .................................................................................................................. 4
21 15236 Cotter Pin ....................................................................................................... 8
22 1507557 Guide (LH) ...................................................................................................... 1
22 1507558 Guide (RH) ..................................................................................................... 1
23 1487064 Fitting .............................................................................................................. 4
23 16483 O-Ring ........................................................................................................ 1
23 1527817 O-Ring ........................................................................................................ 1
24 2046986 Tube Assy ...................................................................................................... 1
25 112989 Hose Clamp .................................................................................................... 4
26 1502918 Pin (Load Arm) ............................................................................................... 2
27 2046987 Tube Assy ...................................................................................................... 1
28 183609 Snap Ring ....................................................................................................... 4
29 376773 Bushing .......................................................................................................... 4
30 1487064 Fitting .............................................................................................................. 2
30 16483 O-Ring ........................................................................................................ 1
30 1527817 O-Ring ........................................................................................................ 1
31 387090 Sideshift Cylinder (FFigure 13-10)................................................................ 1
32 1303371 Bar .................................................................................................................. 2
33 68551 Roll Pin ........................................................................................................... 1
34 1527372 Bracket Wldmt ................................................................................................ 1
35 320162 Washer ........................................................................................................... 2
36 292683 Lockwasher .................................................................................................... 2
37 302402 Locknut ........................................................................................................... 2
38 1393802 Clamp ............................................................................................................. 2
39 1496449 Clamp ............................................................................................................. 1
40 221463 Capscrew ....................................................................................................... 1
41 16836 Capscrew ....................................................................................................... 4
42 3066037 Loctite ............................................................................................................. AR

©2008 HYSTER COMPANY See Service Manual 13-17


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

SIDE-SHIFT CARRIAGE
SIMULTANEOUS FORK POSITIONER (FOUR FUNCTION) – TWO STAGE LIMITED FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


43 1487069 Fitting .............................................................................................................. 2
43 16486 O-Ring ........................................................................................................ 1
43 1527818 O-Ring ........................................................................................................ 1
44 1486740 Fitting .............................................................................................................. 1
44 16483 O-Ring ........................................................................................................ 1
44 1527816 O-Ring ........................................................................................................ 1
45 2092486 Wire Harness (Front End) (FFigure 4-50)..................................................... 1
46 137852 Strap Clamp ................................................................................................... 16
47 1486743 Fitting .............................................................................................................. 2
47 16485 O-Ring ........................................................................................................ 1
47 1527816 O-Ring ........................................................................................................ 1
48 2057987 Tube (B) ......................................................................................................... 1
49 2057988 Tube (C) ......................................................................................................... 1
50 2057989 Tube Assy (EE) .............................................................................................. 1
51 2057990 Tube Assy (FF) ............................................................................................... 1
52 2056066 Hose Assy ...................................................................................................... 1
53 2056067 Hose Assy ...................................................................................................... 1
54 2058161 Hose Assy ...................................................................................................... 1
55 2058162 Hose Assy ...................................................................................................... 1
56 2056776 Hose Assy (D) ................................................................................................ 1
57 342675 Identification Band (B) .................................................................................... 4
58 342676 Identification Band (C) .................................................................................... 4
59 342677 Identification Band (D) .................................................................................... 2
60 1332237 Identification Band (EE) .................................................................................. 4
61 1350854 Identification Band (FF) .................................................................................. 4
62 1506110 Bracket ........................................................................................................... 1
63 320157 Washer ........................................................................................................... 2
64 302400 Nut .................................................................................................................. 2
65 1506109 Hose Clamp .................................................................................................... 2
66 292681 Lockwasher .................................................................................................... 1
67 293615 Capscrew ....................................................................................................... 1
68 239308 Sleeve ............................................................................................................ 2
69 2092483 Valve (FFigure 13-14)................................................................................... 1
70 1486743 Fitting .............................................................................................................. 4
70 16485 O-Ring ........................................................................................................ 1
70 1527816 O-Ring ........................................................................................................ 1
71 1600818 Manifold .......................................................................................................... 1
71 1560246 Manifold ...................................................................................................... 1
71 1600819 Valve .......................................................................................................... 1
71 1560248 Relief Valve ................................................................................................ 2
72 1486740 Fitting .............................................................................................................. 6
72 16483 O-Ring ........................................................................................................ 1
72 1527816 O-Ring ........................................................................................................ 1
73 320156 Washer ........................................................................................................... 2
74 293606 Capscrew ....................................................................................................... 2
75 2056074 Hose Assy (AA) .............................................................................................. 1
76 2056075 Hose Assy (BB) .............................................................................................. 1
77 2048533 Hose Assy (KK) .............................................................................................. 1
78 2048534 Hose Assy (HH) .............................................................................................. 1
79 2048535 Hose Assy (MM) ............................................................................................. 1

13-18 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

SIDE-SHIFT CARRIAGE
SIMULTANEOUS FORK POSITIONER (FOUR FUNCTION) – TWO STAGE LIMITED FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


80 2048536 Hose Assy (JJ) ............................................................................................... 1
81 1332234 Identification Band (AA) .................................................................................. 2
82 1332234 Identification Band (BB) .................................................................................. 2
83 1350855 Identification Band (HH) ................................................................................. 2
84 1350856 Identification Band (JJ) ................................................................................... 2
85 1350857 Identification Band (KK) .................................................................................. 2
86 1350858 Identification Band (MM) ................................................................................ 2
a 15133 Washer ........................................................................................................... 1
a 16041 Grease Fitting ................................................................................................. 1
a 16046 Grease Fitting ................................................................................................. 1
a 1624055 Bushing (Spherical) ........................................................................................ 2

FOOTNOTES:
a Not Illustrated c PENDING PER ECN 68204-95 →
b → PENDING PER ECN 68204-95

©2008 HYSTER COMPANY See Service Manual 13-19


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

SIDE-SHIFT CARRIAGE (FIGURE 13-6)


THREE FUNCTION — THREE STAGE FULL FREE-LIFT

13-20 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

SIDE-SHIFT CARRIAGE
THREE FUNCTION – THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


2092520 Side-Shift Carriage (Three Function) .................................................................. 1
1 ..... Frame ............................................................................................................. 1
2 1536973 Clamp ............................................................................................................. 2
3 ..... Frame (Mobile) ............................................................................................... 1
4 1536890 Clamp ............................................................................................................. 2
5 1334581 Pin (Fork Locking) .......................................................................................... 1
6 1565412 Pivot (Pivot) .................................................................................................... 1
7 1536891 Clamp ............................................................................................................. 3
8 1565482 Bolt ................................................................................................................. 4
8 1565483 Washer ........................................................................................................... 4
9 1565479 Bearing (Lower) .............................................................................................. 3
10 1565480 Bolt ................................................................................................................. 6
11 1536892 Support (Shaft) ............................................................................................... 2
12 1529191 Washer ........................................................................................................... 6
13 1529190 Screw ............................................................................................................. 4
14 1529227 Clamp ............................................................................................................. 1
15 1536982 Grease Fitting ................................................................................................. 3
16 1565481 Bearing (Upper) .............................................................................................. 3
17 1534551 Fitting .............................................................................................................. 2
18 1536889 Support ........................................................................................................... 1
19 1536888 Bolt ................................................................................................................. 4
20 1534510 Washer ........................................................................................................... 4
21 1565485 Hose ............................................................................................................... 2
22 1536979 Nut .................................................................................................................. 2
23 376770 Sideshift Cylinder (FFigure 13-11)................................................................ 1
24 1536900 Fitting .............................................................................................................. 2
25 1565484 Hook (Lower) .................................................................................................. 1
26 1536978 Pin .................................................................................................................. 1
27 1529236 Load Roller ..................................................................................................... 4
27 1532830 Kit-Load Roller ........................................................................................... 1
27 1532831 Kit-Side Roller ............................................................................................ 1
a 1671705 Grease Fitting ................................................................................................. 2
a 1624055 Bushing (Spherical) ........................................................................................ 2
a 15133 Washer ........................................................................................................... 1

FOOTNOTES:
a Not Illustrated

©2008 HYSTER COMPANY See Service Manual 13-21


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

SIDE-SHIFT CARRIAGE (FIGURE 13-7)


FOUR, FIVE, AND SIX FUNCTION — THREE STAGE FULL FREE-LIFT

13-22 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

SIDE-SHIFT CARRIAGE
FOUR, FIVE, AND SIX FUNCTION – THREE STAGE FULL FREE-LIFT
KEY:
A: Four Function
B: Five Function
C: Six Function
QTY
ITEM PART NO. DESCRIPTION A B C
2092521 Side-Shift Carriage ............................................................................ 1 .. ..
2092522 Side-Shift Carriage ............................................................................ .. 1 ..
2092523 Side-Shift Carriage (Illustrated) ......................................................... .. .. 1
1 ..... Frame ............................................................................................ 1 1 1
2 1536973 Clamp ............................................................................................ 2 2 2
3 ..... Frame (Mobile) .............................................................................. 1 1 1
4 1529191 Washer .......................................................................................... 6 6 6
5 1536906 Bolt ................................................................................................ 2 2 2
6 1536890 Clamp ............................................................................................ 2 2 2
7 1334581 Pin (Fork Locking) ......................................................................... 2 2 2
8 1565412 Pivot (Pivot) ................................................................................... 1 1 1
9 1565427 Hose .............................................................................................. 1 1 1
10 1536891 Clamp ............................................................................................ 3 3 3
11 1565426 Hose .............................................................................................. 1 1 1
12 1565425 Hose .............................................................................................. 1 1 1
13 1565482 Bolt ................................................................................................ 4 4 4
14 1565479 Bearing (Lower) ............................................................................. 3 3 3
15 1565480 Bolt ................................................................................................ 9 9 9
15 1565483 Washer .......................................................................................... 4 4 4
16 1536897 Fitting ............................................................................................ 2 4 6
17 1536901 Support .......................................................................................... 1 .. ..
18 2092483 Valve (FFigure 13-14).................................................................. 1 .. ..
18 2092484 Valve (FFigure 13-14).................................................................. .. 1 ..
18 2092485 Valve (FFigure 13-14).................................................................. .. .. 1
19 1536972 Fitting ............................................................................................ 2 2 2
20 1536899 Fitting ............................................................................................ 2 2 2
21 1536898 Bolt ................................................................................................ 4 4 4
22 1534551 Fitting ............................................................................................ 2 2 2
23 1536889 Support .......................................................................................... 1 1 1
24 1534510 Washer .......................................................................................... 1 1 1
25 1536888 Bolt ................................................................................................ 4 4 4
26 1536979 Nut ................................................................................................. 2 2 2
27 376770 Sideshift Cylinder (FFigure 13-11)............................................... 1 1 1
28 1536900 Fitting ............................................................................................ 2 2 2
29 1565488 Tube Assy ..................................................................................... 1 1 1
30 1565489 Tube Assy ..................................................................................... 1 1 1
31 1565484 Hook .............................................................................................. 2 2 2
32 1565487 Hose .............................................................................................. 1 1 1
33 1565486 Hose .............................................................................................. 1 1 1
34 1565481 Bearing (Upper) ............................................................................. 3 3 3
35 1536982 Grease Fitting ................................................................................ 3 3 3
36 1529227 Clamp ............................................................................................ 1 1 1
37 1529190 Screw ............................................................................................ 4 4 4
38 1536892 Support (Shaft) .............................................................................. 2 2 2

©2008 HYSTER COMPANY See Service Manual 13-23


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

SIDE-SHIFT CARRIAGE
FOUR, FIVE, AND SIX FUNCTION – THREE STAGE FULL FREE-LIFT
KEY:
A: Four Function
B: Five Function
C: Six Function
QTY
ITEM PART NO. DESCRIPTION A B C
39 1529221 Fitting ............................................................................................ 1 1 1
40 1534508 Support .......................................................................................... 1 1 1
41 2092486 Wire Harness (Front End) (FFigure 4-50).................................... 1 1 1
42 1536978 Pin ................................................................................................. 1 1 1
43 1529236 Load Roller .................................................................................... 4 4 4
1532830 Kit-Load Roller .......................................................................... 1 1 1
1532831 Kit-Side Roller ........................................................................... 1 1 1
44 1536902 Fitting ............................................................................................ 2 2 2
45 1624055 Bushing (Spherical) ....................................................................... 2 2 2
46 1671705 Grease Fitting ................................................................................ 2 2 2
47 15133 Washer .......................................................................................... 1 1 1

13-24 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NOTES

©2008 HYSTER COMPANY See Service Manual 13-25


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

SIDE-SHIFT CARRIAGE (FIGURE 13-8)


INDIVIDUAL FORK POSITIONER (FIVE FUNCTION) — THREE STAGE FULL FREE-LIFT

13-26 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

SIDE-SHIFT CARRIAGE
INDIVIDUAL FORK POSITIONER (FIVE FUNCTION) – THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


2092524 Side-Shift Carriage ............................................................................................. 1
1 ..... Frame ............................................................................................................. 1
2 1565414 Bracket (RH) ................................................................................................... 1
3 1536973 Clamp ............................................................................................................. 2
4 ..... Frame (Mobile) ............................................................................................... 1
5 1529191 Washer ........................................................................................................... 6
6 1536906 Bolt ................................................................................................................. 2
7 1536890 Clamp ............................................................................................................. 2
8 1565413 Bracket (LH) ................................................................................................... 1
9 1565412 Pivot (Pivot) .................................................................................................... 1
10 2046894 Cylinder Assy (Fork Positoner) (FFigure 13-12)........................................... 2
11 1536900 Fitting .............................................................................................................. 7
12 1565416 Tube ............................................................................................................... 1
13 1537017 Clamp ............................................................................................................. 4
14 1536891 Clamp ............................................................................................................. 3
15 1565426 Hose ............................................................................................................... 1
16 1565425 Hose ............................................................................................................... 1
17 1565482 Bolt ................................................................................................................. 4
17 1565483 Washer ........................................................................................................... 4
18 1565479 Bearing ........................................................................................................... 3
19 1565480 Bolt ................................................................................................................. 6
20 1565415 Tube ............................................................................................................... 1
21 1536901 Support ........................................................................................................... 1
22 2092484 Valve (FFigure 13-14)................................................................................... 1
23 1536972 Fitting .............................................................................................................. 6
24 1536898 Bolt ................................................................................................................. 4
25 1536899 Fitting .............................................................................................................. 2
26 1536902 Fitting .............................................................................................................. 2
27 1534551 Fitting .............................................................................................................. 1
28 1534510 Washer ........................................................................................................... 4
29 1536889 Support ........................................................................................................... 2
30 1536888 Bolt ................................................................................................................. 4
31 1536979 Nut .................................................................................................................. 2
32 376770 Sideshift Cylinder (FFigure 13-11)................................................................ 1
33 1565488 Tube Assy ...................................................................................................... 1
34 1565489 Tube Assy ...................................................................................................... 1
35 1536978 Pin .................................................................................................................. 1
36 1537011 Nut .................................................................................................................. 2
37 1537010 Support ........................................................................................................... 1
38 1537014 Support ........................................................................................................... 2
39 1537012 Bolt ................................................................................................................. 2
40 1565487 Hose ............................................................................................................... 1
41 1565486 Hose ............................................................................................................... 1
42 1565502 Hose ............................................................................................................... 1
43 1565501 Hose ............................................................................................................... 1
44 1565500 Hose ............................................................................................................... 1
45 1565499 Hose ............................................................................................................... 1
46 1565481 Bearing ........................................................................................................... 3
47 1536982 Grease Fitting ................................................................................................. 3
48 1529227 Clamp ............................................................................................................. 1

©2008 HYSTER COMPANY See Service Manual 13-27


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

SIDE-SHIFT CARRIAGE
INDIVIDUAL FORK POSITIONER (FIVE FUNCTION) – THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


49 1537022 Snap Ring ....................................................................................................... 8
50 1537023 Pin (Fork Position Cylinder) ............................................................................ 4
51 1529190 Screw ............................................................................................................. 4
52 1536892 Support (Shaft) ............................................................................................... 2
53 1529221 Fitting .............................................................................................................. 1
54 1534508 Support ........................................................................................................... 1
55 2092486 Wire Harness (Front End) (FFigure 4-50)..................................................... 1
56 1565427 Hose ............................................................................................................... 1
57 1565484 Hook ............................................................................................................... 2
58 1529236 Load Roller ..................................................................................................... 4
1532830 Kit-Load Roller ........................................................................................... 1
1532831 Kit-Side Roller ............................................................................................ 1
a 1671705 Grease Fitting ................................................................................................. 2

FOOTNOTES:
a Not Illustrated

13-28 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NOTES

©2008 HYSTER COMPANY See Service Manual 13-29


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

SIDE-SHIFT CARRIAGE (FIGURE 13-9)


SIMULTANEOUS FORK POSITIONER (FOUR FUNCTION) — THREE STAGE FULL FREE-LIFT

13-30 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

SIDE-SHIFT CARRIAGE
SIMULTANEOUS FORK POSITIONER (FOUR FUNCTION) – THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


2092525 Side-Shift Carriage ............................................................................................. 1
1 ..... Frame ............................................................................................................. 1
2 1565414 Bracket (RH) ................................................................................................... 1
3 1536973 Clamp ............................................................................................................. 2
4 ..... Frame (Mobile) ............................................................................................... 1
5 1529191 Washer ........................................................................................................... 6
6 1536906 Bolt ................................................................................................................. 2
7 1536890 Clamp ............................................................................................................. 2
8 1565413 Bracket (LH) ................................................................................................... 1
9 1565412 Pivot (Pivot) .................................................................................................... 1
10 2046894 Cylinder Assy (Fork Positoner) (FFigure 13-12)........................................... 2
11 1536900 Fitting .............................................................................................................. 7
12 1565416 Tube ............................................................................................................... 1
12 1565483 Washer ........................................................................................................... 4
13 1537017 Clamp ............................................................................................................. 4
14 1536891 Clamp ............................................................................................................. 3
15 1565426 Hose ............................................................................................................... 1
16 1565425 Hose ............................................................................................................... 1
17 1565482 Bolt ................................................................................................................. 4
18 1565479 Bearing ........................................................................................................... 3
19 1565480 Bolt ................................................................................................................. 6
20 1565415 Tube ............................................................................................................... 1
21 1536901 Support ........................................................................................................... 1
22 2092483 Valve (FFigure 13-14)................................................................................... 1
23 1536972 Fitting .............................................................................................................. 6
24 1536898 Bolt ................................................................................................................. 4
25 1536899 Fitting .............................................................................................................. 2
26 1536902 Fitting .............................................................................................................. 2
27 1534551 Fitting .............................................................................................................. 2
28 1536889 Support ........................................................................................................... 1
29 1534510 Washer ........................................................................................................... 4
30 1536888 Bolt ................................................................................................................. 4
31 1536979 Nut .................................................................................................................. 2
32 376770 Sideshift Cylinder (FFigure 13-11)................................................................ 1
33 1565488 Tube Assy ...................................................................................................... 1
34 1565489 Tube Assy ...................................................................................................... 1
35 1536983 Pad (Upper) .................................................................................................... 3
36 1565487 Hose ............................................................................................................... 2
37 1565486 Hose ............................................................................................................... 2
38 1537010 Support ........................................................................................................... 1
39 1537011 Nut .................................................................................................................. 2
40 1537012 Bolt ................................................................................................................. 2
41 1537014 Support ........................................................................................................... 2
42 1565496 Hose ............................................................................................................... 1
43 1565495 Hose ............................................................................................................... 1
44 1565494 Hose ............................................................................................................... 1
45 1565493 Hose ............................................................................................................... 1
46 1565484 Hook ............................................................................................................... 2
47 1565427 Hose ............................................................................................................... 1
48 2092486 Wire Harness (Front End) (FFigure 4-50)..................................................... 1

©2008 HYSTER COMPANY See Service Manual 13-31


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

SIDE-SHIFT CARRIAGE
SIMULTANEOUS FORK POSITIONER (FOUR FUNCTION) – THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


49 1534508 Support ........................................................................................................... 1
50 1529221 Fitting .............................................................................................................. 1
51 1536892 Support (Shaft) ............................................................................................... 2
52 1529190 Screw ............................................................................................................. 4
53 1537022 Snap Ring ....................................................................................................... 8
54 1537023 Pin (Fork Position Cylinder) ............................................................................ 4
55 1537033 Connector ....................................................................................................... 6
56 1565417 Flow Valve ...................................................................................................... 1
57 1565492 Bolt ................................................................................................................. 2
58 1537031 Washer ........................................................................................................... 2
59 1529227 Clamp ............................................................................................................. 1
60 1536982 Grease Fitting ................................................................................................. 3
61 1536978 Pin .................................................................................................................. 1
62 1529236 Load Roller ..................................................................................................... 4
1532830 Kit-Load Roller ........................................................................................... 1
1532831 Kit-Side Roller ............................................................................................ 1
63 1671705 Grease Fitting ................................................................................................. 2
64 1536979 Nut .................................................................................................................. 2
65 1624055 Bushing (Spherical) ........................................................................................ 2
66 15133 Washer ........................................................................................................... 1
67 1565483 Washer ........................................................................................................... 4

13-32 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NOTES

©2008 HYSTER COMPANY See Service Manual 13-33


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

SIDE-SHIFT CYLINDER (FIGURE 13-10)


TWO STAGE LIMITED FREE-LIFT

13-34 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

SIDE-SHIFT CYLINDER
TWO STAGE LIMITED FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


387090 Sideshift Cylinder ................................................................................................ 1
1 387085 Tube Wldmt-Cylinder ...................................................................................... 1
2 387087 Cylinder Rod ................................................................................................... 1
3 376815 Retainer .......................................................................................................... 1
4 307275 Snap Ring ....................................................................................................... 1
5 376839 Retaining Ring ................................................................................................ 1
6 330692 Rod Seal ......................................................................................................... 1
7 154358 Back-Up Ring ................................................................................................. 1
8 15880 O-Ring ............................................................................................................ 1
9 376814 Piston ............................................................................................................. 1
10 638292 Back-Up Ring ................................................................................................. 1
11 637161 Rod Seal ......................................................................................................... 1
12 53157 Locknut ........................................................................................................... 1
13 203367 Wiper .............................................................................................................. 1
376883 Kit-Seal ............................................................................................................... 1

©2008 HYSTER COMPANY See Service Manual 13-35


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

SIDE-SHIFT CYLINDER (FIGURE 13-11)


THREE STAGE FULL FREE-LIFT

13-36 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

SIDE-SHIFT CYLINDER
THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


376770 Sideshift Cylinder ................................................................................................ 1
1 376817 Tube Wldmt-Cylinder ...................................................................................... 1
2 376813 Cylinder Rod ................................................................................................... 1
3 376815 Retainer .......................................................................................................... 1
4 307275 Snap Ring ....................................................................................................... 1
5 376839 Retaining Ring ................................................................................................ 1
6 330692 Rod Seal ......................................................................................................... 1
7 154358 Back-Up Ring ................................................................................................. 1
8 15880 O-Ring ............................................................................................................ 1
9 376814 Piston ............................................................................................................. 1
10 638292 Back-Up Ring ................................................................................................. 1
11 637161 Rod Seal ......................................................................................................... 1
12 53157 Locknut ........................................................................................................... 1
13 203367 Wiper .............................................................................................................. 1
376883 Kit-Seal ............................................................................................................... 1

©2008 HYSTER COMPANY See Service Manual 13-37


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

FORK POSITIONING CYLINDER (FIGURE 13-12)

13-38 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

FORK POSITIONING CYLINDER


ITEM PART NO. DESCRIPTION QTY
2046894 Cylinder Assy (Fork Positoner) ........................................................................... 1
1 1507736 Tube Wldmt-Cylinder ...................................................................................... 1
2 1507737 Cylinder Rod ................................................................................................... 1
3 1504623 Piston ............................................................................................................. 1
4 1504624 Retainer .......................................................................................................... 1
5 1504625 Nut .................................................................................................................. 1
6 1504635 Spacer ............................................................................................................ 1
7 1504628 Piston Seal (Piston) ........................................................................................ 1
8 1504629 Rod Seal (Rod) ............................................................................................... 1
9 1504632 Wiper .............................................................................................................. 1
10 1504633 Back-Up Ring ................................................................................................. 1
11 1504634 O-Ring ............................................................................................................ 1
1504626 Kit-Seal ............................................................................................................... 1

©2008 HYSTER COMPANY See Service Manual 13-39


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

SIDE-SHIFT CYLINDER (FIGURE 13-13)


DUAL FUNCTION WITH FORK POSITIONER

13-40 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

SIDE-SHIFT CYLINDER
DUAL FUNCTION WITH FORK POSITIONER

ITEM PART NO. DESCRIPTION QTY


1451130 Cylinder Assy ...................................................................................................... 1
1 1347405 Lockwasher .................................................................................................... 1
2 18704 Capscrew ....................................................................................................... 1
3 1455367 Nut .................................................................................................................. 1
4 1455368 Spacer ............................................................................................................ 1
5 1455369 Piston ............................................................................................................. 1
6 1455363 Bearing ........................................................................................................... 1
7 1455364 Retainer .......................................................................................................... 1
8 1455471 Rod Assy ........................................................................................................ 1
9 1455472 Tube Assy ...................................................................................................... 1
10 1455370 Rod Wiper ...................................................................................................... 1
11 1455371 Ring ................................................................................................................ 1
12 1455373 O-Ring ............................................................................................................ 1
13 1455372 Seal ................................................................................................................ 1
14 15880 O-Ring ............................................................................................................ 1
15 154358 Back-Up Ring ................................................................................................. 1
16 361000 Plug ................................................................................................................ 1
1455362 Kit-Seal ............................................................................................................... 1

©2008 HYSTER COMPANY See Service Manual 13-41


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

DIRECTIONAL CONTROL VALVE (FIGURE 13-14)

13-42 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

DIRECTIONAL CONTROL VALVE


KEY:
A: Four Function
B: Five Function
C: Six Function
QTY
ITEM PART NO. DESCRIPTION A B C
2092483 Valve ................................................................................................. 1 .. ..
2092484 Valve ................................................................................................. .. 1 ..
2092485 Valve ................................................................................................. .. .. 1
1662993 Valve Section ................................................................................ 2 3 4
1 1539225 Module (Inlet) ................................................................................ 1 1 1
2 1539226 Valve Section (Section) ................................................................. 2 3 4
3 1539227 Spool ............................................................................................. 2 3 4
4 1539228 Manifold (Mechanical) ................................................................... 2 3 4
4 1539234 Kit-Seal ..................................................................................... 1 1 1
5 1662992 Module (Electrical) (Two Section) ................................................. 2 3 4
5 1539235 Kit-Seal ..................................................................................... 1 1 1
5 1539229 Module (Electrical) (Four Section) ................................................. 2 3 4
5 1539235 Kit-Seal ..................................................................................... 1 1 1
6 1539230 Module (End) ................................................................................. 1 1 1
7 1539231 Kit-Valve (Two Section) ................................................................. 1 .. ..
7 1539232 Kit-Valve (Three Section) (Three Section) .................................... .. 1 ..
7 1539233 Kit-Valve (Four Section) ................................................................ .. .. 1

©2008 HYSTER COMPANY See Service Manual 13-43


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

NOTES

13-44 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

14 OPTIONS
UNIT CODE G019
01/2009 NORTH AMERICA

SECTION 14
OPTIONS

DESCRIPTION PAGE

ALARM ............................................................................................................................................................ 14-5


CAB-MOUNTED DRIVE LIGHTS .................................................................................................................... 14-6
DIRECTIONAL MARKER ................................................................................................................................ 14-2
FRONT FENDER LIGHTS .............................................................................................................................. 14-3
MAST WORKLIGHTS
TWO AND THREE STAGE MAST .............................................................................................................. 14-10
REAR WORK LIGHTS .................................................................................................................................... 14-12
STROBE LIGHT .............................................................................................................................................. 14-8
TAIL LIGHT ASSEMBLY ................................................................................................................................. 14-4

©2008 HYSTER COMPANY See Service Manual 14-1


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

DIRECTIONAL MARKER (FIGURE 14-1)

ITEM PART NO. DESCRIPTION QTY


1 373091 Turn Signal Light ................................................................................................. 2
2 1310638 Bulb ..................................................................................................................... 2
3 376505 Spacer ................................................................................................................ 4
4 197067 Washer ............................................................................................................... 4
5 292679 Washer ............................................................................................................... 4
6 292668 Nut ...................................................................................................................... 4
7 302037 Screw .................................................................................................................. 4
8 384014 Bulb ..................................................................................................................... 2

14-2 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

FRONT FENDER LIGHTS (FIGURE 14-2)

ITEM PART NO. DESCRIPTION QTY


1 1664559 Work Light ........................................................................................................... 1
1 1310668 Bulb ................................................................................................................ 1
2 1330409 Connector ........................................................................................................... 1
2 1330414 Connector (Secondary Lock) .......................................................................... 1
2 1363885 Terminal (Pin) ................................................................................................. 2
3 1545532 Bracket ................................................................................................................ 2
4 339969 Grommet ............................................................................................................. 6
5 136692 Nut ...................................................................................................................... 4
6 287860 Capscrew ............................................................................................................ 4
7 292682 Lockwasher ......................................................................................................... 4

©2008 HYSTER COMPANY See Service Manual 14-3


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

TAIL LIGHT ASSEMBLY (FIGURE 14-3)

ITEM PART NO. DESCRIPTION QTY


1 1597448 Capscrew ............................................................................................................ 6
2 1581556 Washer ............................................................................................................... 6
3 1647825 Rear Light (RH) ................................................................................................... 1
3 1647826 Rear Light (LH) ................................................................................................... 1
3 1646704 Bracket (RH) ................................................................................................... 1
3 1646705 Bracket (LH) ................................................................................................... 1
4 302037 Screw ............................................................................................................. 2
5 302398 Locknut ........................................................................................................... 2
6 320155 Washer ........................................................................................................... 2
7 302024 Screw ............................................................................................................. 2
8 815597 Nut .................................................................................................................. 2
9 320154 Washer ........................................................................................................... 2
10 1643621 Module (Reverse) ........................................................................................... 1
11 1643562 Module (Stop And Tail Light) .......................................................................... 1
a 2099414 Wire Harness (Tail Lights) (FFigure 4-53)..................................................... 1

FOOTNOTES:
a Not Illustrated

14-4 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

ALARM (FIGURE 14-4)

ITEM PART NO. DESCRIPTION QTY


1 1646834 Back-Up Alarm .................................................................................................... 1
1 1646833 Alarm .............................................................................................................. 1
1 1330419 Connector ....................................................................................................... 1
1 1330424 Connector ....................................................................................................... 1
1 1330438 Terminal (Socket) ........................................................................................... 2
2 283149 Capscrew ............................................................................................................ 2
3 320157 Washer ............................................................................................................... 2
4 2045885 Wire Harness (Back-Up Alarm) (FFigure 4-45)................................................. 1

©2008 HYSTER COMPANY See Service Manual 14-5


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

CAB-MOUNTED DRIVE LIGHTS (FIGURE 14-5)

14-6 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

CAB-MOUNTED DRIVE LIGHTS


KEY:
A: Halogen Lights
B: HID Lights
QTY
ITEM PART NO. DESCRIPTION A B
1 1660765 Bracket Wldmt (LH) .................................................................................... 1 1
2 1664559 Work Light .................................................................................................. 4 ..
2 1310668 Bulb ........................................................................................................ 1 ..
2 1330409 Connector ................................................................................................... 1 ..
2 1330414 Connector (Secondary Lock) ................................................................. 1 ..
2 1363885 Terminal (Pin) ........................................................................................ 2 ..
a 1610936 Work Light (High Intensive Discharge) ....................................................... .. 4
2 1635114 Bulb ........................................................................................................ .. 1
3 1660766 Bracket Wldmt (RH) ................................................................................... 1 1
4 320159 Washer ....................................................................................................... 2 ..
4 320159 Washer ....................................................................................................... .. 4
5 1356947 Strap ........................................................................................................... 2 2
6 136985 Capscrew ................................................................................................... 2 ..
6 136985 Capscrew ................................................................................................... .. 6
7 137852 Strap Clamp ............................................................................................... 2 2
8 302401 Locknut ....................................................................................................... .. 4
a 2099166 Wire Harness ............................................................................................. 1 1

FOOTNOTES:
a Not Illustrated

©2008 HYSTER COMPANY See Service Manual 14-7


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

STROBE LIGHT (FIGURE 14-6)

14-8 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

STROBE LIGHT
ITEM PART NO. DESCRIPTION QTY
1 1480236 Bracket ................................................................................................................ 1
2 1616202 Strobe Light ........................................................................................................ 1
2 1616213 Strobe Light .................................................................................................... 1
2 1636383 Lens (Amber) ............................................................................................. 1
2 1636384 Bulb (12 to 80 Volts DC) ............................................................................ 1
2 1324308 Terminal ......................................................................................................... 1
2 1324307 Terminal ......................................................................................................... 1
2 1324310 Terminal ......................................................................................................... 1
2 1324309 Sleeve ............................................................................................................ 1
3 320157 Washer ............................................................................................................... 2
4 136749 Screw (Without Condensor) ................................................................................ 2
4 136704 Capscrew (With Condensor) ............................................................................... 2
5 302400 Nut (Without Condensor) .................................................................................... 2
6 1302024 Guard .................................................................................................................. 1
7 320155 Washer ............................................................................................................... 4
8 2064919 Capscrew ............................................................................................................ 2
9 302398 Locknut ............................................................................................................... 2
10 1497230 Terminal ......................................................................................................... 2
11 2099164 Wire Harness (Strobe Light) (FFigure 4-43)...................................................... 1
a 1645064 Spacer (With Condensor) ................................................................................... 2

FOOTNOTES:
a Not Illustrated

©2008 HYSTER COMPANY See Service Manual 14-9


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

MAST WORKLIGHTS (FIGURE 14-7)


TWO AND THREE STAGE MAST

14-10 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

MAST WORKLIGHTS
TWO AND THREE STAGE MAST

ITEM PART NO. DESCRIPTION QTY


1 287837 Capscrew ............................................................................................................ 2
2 816442 Bracket Wldmt .................................................................................................... 2
3 136985 Capscrew ............................................................................................................ 2
4 1664559 Work Light ........................................................................................................... 2
4 1310668 Bulb ................................................................................................................ 1
4 1610936 Work Light (High Intensive Discharge) ............................................................... 2
4 1635114 Bulb ................................................................................................................ 1
4 1330409 Connector ....................................................................................................... 1
4 1330414 Connector (Secondary Lock) .......................................................................... 1
4 1363885 Terminal (Pin) ................................................................................................. 1
5 2043478 Wire Harness (Mast Light Extension, RH) (FFigure 4-40)................................. 1
6 323864 Strap Clamp ........................................................................................................ 6
7 1311209 Bracket (Mast) .................................................................................................... 1
8 320161 Washer ............................................................................................................... 6
9 1350911 Strap ................................................................................................................... 1
10 137852 Strap Clamp ........................................................................................................ 3
11 1460312 Bracket ................................................................................................................ 1
12 302402 Locknut ............................................................................................................... 4
13 287854 Capscrew ............................................................................................................ 6
14 2043480 Wire Harness (Mast Light Extension, LH) (FFigure 4-41)................................. 1
15 302401 Locknut ............................................................................................................... 6
16 320159 Washer ............................................................................................................... 12
17 292528 Capscrew ............................................................................................................ 2
18 1356947 Strap ................................................................................................................... 2

©2008 HYSTER COMPANY See Service Manual 14-11


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

REAR WORK LIGHTS (FIGURE 14-8)

ITEM PART NO. DESCRIPTION QTY


1 1664559 Work Light ........................................................................................................... 2
1 1310668 Bulb ................................................................................................................ 1
2 1480201 Plate .................................................................................................................... 2
3 2102536 Wire Harness (Rear Work Lights) (FFigure 4-42).............................................. 1
a 296026 Capscrew (With Condensor) ............................................................................... 2
a 1661095 Spacer (With Condensor) ................................................................................... 2

FOOTNOTES:
a Not Illustrated

14-12 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

15 FIELD CONVERSION KITS


UNIT CODE G019
01/2009 NORTH AMERICA

SECTION 15
FIELD CONVERSION KITS

DESCRIPTION PAGE

ENGINE FUEL PRESSURE SENDER ............................................................................................................ 15-2


FORWARD AND REVERSE LEVER TO MONOTROL KIT ............................................................................ 15-2
MONOTROL TO FORWARD AND REVERSE LEVER KIT ............................................................................ 15-2

©2008 HYSTER COMPANY See Service Manual 15-1


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

ENGINE FUEL PRESSURE SENDER

DESCRIPTION PART NUMBER


Pressure Sender (Engine/Fuel) 1684024

MONOTROL TO FORWARD AND REVERSE LEVER KIT

DESCRIPTION PART NUMBER


Kit-Monotrol to Fwd/Rev Lever 1543665
Kit-Fwd/Rev Lever to Monotrol 1543664

FORWARD AND REVERSE LEVER TO MONOTROL KIT

DESCRIPTION PART NUMBER


Kit-Fwd/Rev Lever to Monotrol 1543662

15-2 See Service Manual ©2008 HYSTER COMPANY


for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

16 NUMERICAL INDEX
UNIT CODE G019
01/2009 NORTH AMERICA

SECTION 16
NUMERICAL INDEX

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

12827 3-7 20 13-17 6 16046 13-3 13-14 70


12837 3-7 19 15157 5-9 12 13-10 13-18 47
12845 1-73 7 5-13 5 13-14 13-18 70
12856 4-5 20 5-13 21 13-19 16486 5-13 25
4-9 23 5-17 7 16080 7-5 13 9-3 19
13963 7-7 25 5-33 24 16155 1-75 4 9-15 8
14345 3-3 19 15158 5-15 13 16271 3-3 27 9-16 34
14387 8-12 7-7 10 16279 7-8 50 9-21 11
14388 3-7 15 9-7 17 16374 5-9 15 13-10 37
14589 5-33 27 15162 7-8 49 16481 9-3 30 13-14 43
14595 5-9 7 15166 3-3 33 9-11 15 13-18 43
9-7 15181 10-30 27 9-13 8 16487 8-15 42
9-39 3 15200 3-19 11 9-21 12 9-19 1
14604 8-12 15201 8-47 26 16483 3-3 13 9-19 7
8-15 42 15212 3-19 26 5-9 21 16542 3-3 6
15030 8-19 32 8-23 3 5-13 12 16694 3-7 2
15036 3-3 28 8-25 4 9-3 30 16708 3-7 24
15127 10-20 38 8-27 11 9-19 10 16788 3-7 16
12-25 6 15235 1-47 42 9-21 6 16815 5-15 2
12-25 6 15236 10-7 19 9-21 7 9-7 25
15133 13-3 10-11 19 9-21 23 9-21 22
13-10 13-13 21 13-3 22 16816 1-63 16
13-14 13-17 21 13-9 22 16836 10-3 26
13-19 15237 13-5 36 13-10 39 10-7 43
13-21 15244 10-29 15 13-13 23 13-10 46
13-24 47 15255 7-7 7 13-13 30 13-13 41
13-32 66 15316 5-13 10 13-14 44 13-17 41
15134 7-8 54 6-3 2 13-17 23 16865 3-17 13
9-21 15 15880 13-35 8 13-17 30 16982 9-3 7
15135 9-7 21 13-37 8 13-18 44 9-3 19
15146 10-29 16 13-41 14 13-18 72 9-19 3
15155 5-9 16 15890 9-37 5 16484 5-9 8 9-19 15
15156 5-3 21 15963 8-11 9 5-13 14 16983 9-3 3
5-5 21 16001 9-39 9 9-3 28 9-3 6
5-11 21 10-39 6 9-3 29 10-30 23
5-23 13 11-27 6 9-7 12 17144 8-11 29
5-24 2 13-3 19 9-7 12 17174 3-7 17
9-7 24 13-6 46 9-19 8 17194 3-7 8
10-3 10 13-9 19 16485 3-3 6 17352 2-11 15
10-7 7 13-13 13 9-3 7 17353 2-9 17
10-11 7 13-17 13 9-7 26 2-11 16
10-15 10 16015 8-19 15 9-19 6 17665 8-11 17
10-27 11 10-39 12 9-19 13 8-11 36
10-37 8 11-27 12 9-19 14 17672 3-3 35
12-3 7 16041 7-8 51 9-21 5 17742 1-73 9
13-3 4 13-3 13-5 40 17745 8-11 21
13-5 4 13-10 13-9 31 8-29 4
13-9 4 13-14 13-10 42 8-33 4
13-13 6 13-19 13-14 47 18475 10-20 35

©2008 HYSTER COMPANY See Service Manual 16-1


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

12-25 3 57568 3-17 9 10-24 27 130587 6-19 1


12-25 3 58918 10-3 7 12-26 38 6-21 1
18515 3-3 3 10-7 4 101809 3-4 49 7-13 1
18535 5-24 1 10-11 4 109417 2-9 14 7-15 1
9-21 17 10-15 7 110322 4-5 37 130625 5-13 22
18557 5-13 4 10-27 5 8-3 28 130845 3-7 7
5-33 23 12-3 3 8-7 28 131190 7-7 44
18588 7-7 11 13-3 11 9-3 21 131191 7-7 44
9-7 16 13-5 38 111561 3-7 26 131193 7-7 43
18701 10-33 8 13-9 11 112989 2-9 5 132462 6-15 26
18704 13-41 2 13-13 4 10-7 21 132860 1-73 11
23026 6-19 1 13-17 4 10-11 21 3-3 9
6-21 1 61141 5-23 8 13-13 25 4-10
7-13 1 63108 8-11 37 13-17 25 12-35 8
7-15 1 68551 13-3 21 114312 2-139 15 12-37 17
28584 8-33 35 13-9 21 3-17 17 12-47 6
8-35 32 13-13 33 116265 6-20 4 132861 1-47 14
30062 6-5 16 13-17 33 118135 1-61 23 1-97 2
6-9 10 69854 2-13 12 119236 2-9 3 3-9 1
30100 7-7 4 2-15 11 2-11 3 8-31 3
30107 7-7 20 78459 8-4 64 121347 3-3 34 8-35 3
30189 7-7 15 8-8 64 125428 6-5 32 132972 8-15 25
30375 3-9 19 78462 2-9 13 6-9 13 134881 3-9 8
3-11 13 79970 5-33 25 127045 2-9 15 3-11 4
3-13 16 82270 10-29 12 2-11 13 3-13 7
35503 9-11 18 86007 6-3 5 2-13 14 135685 3-17 2
37065 5-23 3 86008 6-5 23 2-15 13 136681 1-11 20
39373 9-11 7 6-9 19 8-4 48 1-39 14
9-13 13 86553 5-37 12 8-8 48 1-73 3
39743 9-11 14 87281 5-13 28 127852 1-73 6 1-75 9
9-13 7 5-17 4 128398 8-11 30 1-93 17
39747 9-13 17 87911 9-39 11 8-21 4-5 38
39756 9-11 4 10-19 2 128408 3-7 4 5-3 6
41308 5-23 9 10-24 25 129498 7-7 24 5-5 7
43310 5-37 1 11-15 18 129499 7-7 24 7-5 42
44308 5-39 20 11-24 39 129563 1-61 8 136687 1-76 5
44542 7-7 17 12-25 8 1-63 9 8-47 12
44547 7-7 21 12-25 8 1-73 14 136692 1-37 9
46629 7-11 2 88194 5-3 4 1-75 6 1-61 15
46692 10-29 9 5-5 5 2-9 18 3-19 14
49189 6-19 4 88587 8-19 17 2-11 18 8-27 2
6-21 4 89056 8-3 41 3-3 15 8-47 19
53157 13-3 20 8-7 41 3-7 9 10-19 7
13-9 20 91946 1-5 13 4-5 26 14-3 5
13-13 12 97647 8-19 4 4-9 28 136703 10-19 29
13-17 12 97656 8-19 23 5-5 36 10-23 11
13-35 12 97657 8-19 24 8-4 76 12-25 30
13-37 12 97859 8-19 28 8-8 76 136704 8-15 2
53162 3-17 14 97999 3-4 46 9-3 5 14-9 4
55280 5-31 3 99037 8-19 25 9-7 3 136718 2-9 7
55289 9-37 12 101625 9-7 11 9-9 4 2-11 6
55468 7-7 39 10-20 40 129684 13-5 32 136749 1-5 15
16-2 See Service Manual ©2008 HYSTER COMPANY
for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1-61 19 142500 5-3 10 170658 1-99 27 7-15 4


1-61 19 5-5 8 173246 8-29 14 196959 3-9 6
3-9 4 143004 7-7 23 8-31 21 3-11 1
8-4 58 144067 1-61 4 8-33 14 3-13 4
8-8 58 8-4 74 8-35 21 197067 3-7 25
9-11 11 8-8 74 173247 1-63 2 14-2 4
9-13 4 8-11 40 3-7 6 198518 9-7 19
9-35 7 8-15 27 8-3 30 9-37 6
10-11 41 144157 2-9 26 8-7 30 198678 1-73 13
14-9 4 2-11 25 8-12 54 13-5 26
136750 5-3 32 9-39 2 176159 9-33 29 199567 3-3 4
5-5 33 10-19 1 176455 3-9 24 200972 6-5 13
136985 1-23 9 10-24 26 176640 1-5 18 6-9 7
1-61 6 11-15 19 1-47 12 7-7 22
1-63 7 11-24 40 1-95 3 200982 6-6 38
1-97 32 12-25 13 1-95 16 6-9 22
3-3 40 145641 9-21 14 3-4 52 201808 3-7 22
4-5 43 147983 3-9 6 8-12 59 203367 13-35 13
4-9 43 3-11 1 8-15 1 13-37 13
8-3 29 3-13 4 8-29 13 204223 4-5 6
8-7 29 147985 3-9 6 8-31 12 4-5 10
8-11 10 3-11 1 8-33 13 4-9 6
8-15 41 3-13 4 8-35 12 212899 1-8
9-3 20 153667 8-4 76 9-11 1 213069 5-11 16
10-19 9 8-8 76 176769 1-95 6 214195 6-3 3
10-24 36 154358 13-35 7 177303 9-3 214336 3-9 6
10-30 24 13-37 7 178119 1-61 3 3-11 1
14-7 6 13-41 15 1-63 3 3-13 4
14-7 6 162562 8-11 3 1-75 7 214364 3-7 12
14-11 3 164639 7-7 14 9-3 18 5-3 27
137852 1-47 27 166112 8-4 74 183609 13-3 23 5-5 30
1-95 13 8-8 74 13-9 23 8-3 39
1-99 5 8-11 41 13-13 28 8-7 39
2-139 4 8-15 40 13-17 28 8-11 7
4-5 7 166620 8-21 1 183611 7-7 37 9-3 11
4-9 30 166621 8-21 2 186304 1-41 15 216590 10-4 39
5-3 25 166622 8-21 3 186412 7-7 3 13-10 42
5-5 24 166623 8-21 7 186415 7-7 19 216735 1-5 12
8-29 3 166626 8-21 6 189451 10-19 13 7-5 20
8-31 23 166628 8-21 8 12-25 10 216877 9-21 9
8-33 3 166629 8-21 11 12-25 10 10-19 23
8-33 24 166630 8-21 9 189996 9-33 1 10-29 21
8-35 23 166631 8-21 10 190757 9-7 23 10-39 11
10-3 30 166818 1-99 10 190887 10-33 7 11-27 11
10-7 46 166857 2-9 31 192306 2-9 17 12-25 28
13-18 46 2-11 10 2-11 16 13-5 16
14-7 7 3-7 21 192814 7-7 36 217973 8-12 74
14-11 10 169787 9-7 33 192830 10-30 29 217977 8-12 69
138929 10-19 25 170379 6-13 23 195566 1-47 7 217979 8-11 19
10-24 23 6-15 22 7-7 38 217980 8-12 66
12-26 31 170380 6-13 25 196186 7-13 4 220159 10-27 3
141462 4-56 11 6-15 22 7-14 4 220434 3-17 16
©2008 HYSTER COMPANY See Service Manual 16-3
for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

220932 3-17 3 239308 1-75 267837 10-29 6 292500 1-29 17


221155 10-19 16 13-14 68 270330 7-11 3 1-31 11
12-25 21 13-18 68 270826 2-13 5 1-43 17
221357 10-19 17 239423 1-99 14 2-15 5 1-43 20
12-25 22 239503 1-7 24 270854 7-7 29 4-5 2
221377 9-37 3 1-95 11 273775 10-30 33 4-5 12
221463 10-3 25 7-5 1 13-10 45 4-9 2
10-7 28 8-47 9 13-14 46 292501 1-11 33
10-11 28 10-19 31 273969 6-13 4 1-35 7
13-9 34 12-26 39 6-15 4 1-43 1
13-13 40 13-5 27 279033 9-7 30 1-65 6
13-17 40 240683 6-5 21 279752 4-9 18 3-19 17
221491 8-19 18 6-9 18 280154 9-19 3 7-5 22
221506 10-3 11 241157 8-11 34 9-19 4 8-15 26
10-15 11 244167 9-19 1 9-19 5 8-47 29
10-37 2 10-30 23 9-19 6 292502 1-43 12
13-3 9 245521 8-12 70 9-19 7 1-45 12
13-5 6 246001 1-92 8 9-19 15 8-47 30
13-13 11 3-7 27 280610 10-19 15 292503 9-29
221509 5-3 20 247041 7-7 18 12-25 11 9-31
5-5 20 247093 7-7 12 12-25 11 292505 8-3 14
221510 10-7 8 247097 7-7 16 283149 14-5 2 8-7 14
10-11 8 247098 7-7 16 287750 9-3 23 292507 8-3 26
12-3 6 247099 7-7 16 287805 1-97 25 8-7 26
13-9 9 251994 13-5 33 3-3 22 8-11 50
13-17 11 252729 9-7 26 8-47 39 10-24 34
221532 5-9 11 9-19 13 287814 10-24 22 292508 1-5
221703 10-20 37 9-21 11 12-26 37 1-47 33
12-25 5 254950 10-19 12 287816 1-7 29 292509 1-61 11
12-25 5 10-24 24 1-17 13 1-63 8
221711 9-7 22 12-25 19 1-19 13 5-3 27
221720 6-3 10 255115 8-29 2 287837 1-5 11 5-5 30
221725 10-29 17 8-33 2 1-97 13 8-12
221767 6-5 4 258590 8-3 31 14-11 1 9-3 11
8-19 9 8-7 31 287851 1-47 28 292512 8-11 14
221780 6-3 9 265731 9-3 28 2-9 30 292513 1-65 8
222454 4-5 15 9-3 29 2-11 29 3-9 5
4-9 19 9-7 12 3-9 5 3-11 21
222473 2-9 11 9-19 2 3-11 21 3-13 2
222482 1-75 5 9-19 3 3-13 2 292514 1-47 22
222524 4-88 9-19 14 8-15 5 1-75 10
4-107 9 9-21 5 8-47 11 7-8 53
222531 9-7 18 265787 9-19 8 287854 1-37 7 8-3 6
222590 9-7 15 9-21 4 3-19 3 8-7 6
227220 3-9 6 9-21 7 5-3 14 292515 1-63 19
3-11 1 9-21 23 5-5 22 5-5 19
3-13 4 9-21 25 8-47 20 292516 1-61 12
233141 4-59 7 266535 8-12 73 13-5 21 1-63 16
4-59 10 267262 8-4 60 14-11 13 12-15 29
4-59 12 8-8 60 287860 1-7 10 12-47 1
235691 5-13 13 267829 10-29 5 14-3 6 292517 1-47 3
239222 13-5 40 267830 10-29 8 288762 1-5 1-61 16
16-4 See Service Manual ©2008 HYSTER COMPANY
for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

10-23 3 292668 14-2 6 13-5 9 302048 1-97 28


292521 3-19 7 292679 14-2 5 13-9 17 7-5 35
292522 1-61 12 292680 9-29 13-13 17 302100 12-19 15
292523 3-19 7 9-31 13-17 17 12-23 15
292527 4-6 45 292681 1-95 12 293653 6-5 3 12-38 9
4-10 45 10-11 42 293708 7-7 32 12-39 9
8-29 25 10-19 30 293716 6-5 24 12-40 9
8-31 13 12-26 35 6-9 24 302398 2-139 9
8-33 26 13-5 28 293744 2-139 13 3-3 38
8-35 13 13-14 66 293758 1-12 3 8-12 60
292528 1-91 13-18 66 295197 8-11 1 14-4 5
1-91 5 292682 3-19 13 8-29 1 14-9 9
1-92 7 10-19 8 8-33 1 302399 1-7 36
1-92 8 10-30 25 296010 1-97 21 4-5 30
10-19 21 13-5 17 3-7 5 4-9 34
10-23 18 14-3 7 8-25 2 8-3 7
10-29 11 292683 10-3 16 296012 1-5 14 8-7 7
12-25 26 10-3 20 7-5 17 8-11 45
14-11 17 10-7 13 8-23 1 8-15 23
292529 10-29 11 10-7 24 8-27 4 10-24 31
10-37 9 10-11 13 296025 7-5 15 302400 1-5 7
13-5 15 10-11 24 296026 8-4 44 1-7 3
292531 10-29 19 10-15 16 8-8 44 1-47 16
292533 10-20 39 10-19 22 14-12 1-61 25
292535 1-47 8 10-29 20 296044 2-36 5 1-95 4
292538 9-21 13 10-29 20 2-109 5 2-9 27
10-20 39 10-39 10 296128 3-19 25 2-11 26
10-39 9 11-27 10 296204 3-4 56 3-4 53
11-27 9 12-25 27 296229 1-17 17 3-9 22
292539 9-21 3 13-3 16 1-19 17 4-9 14
10-39 9 13-5 10 296408 4-5 24 5-3 3
11-27 9 13-9 16 4-9 26 5-5 2
292540 9-21 29 13-10 50 296415 1-32 12 8-12 57
292560 7-8 55 13-13 16 296426 12-16 38 8-15 8
9-39 5 13-13 36 296431 6-13 32 8-29 16
10-39 8 13-17 16 6-15 19 8-31 20
11-27 8 13-17 36 296438 1-8 3 8-33 16
292564 10-20 43 292685 9-39 4 296734 8-19 26 8-35 20
10-23 1 10-19 19 296844 6-5 20 9-21 19
292568 10-23 1 10-39 3 6-9 15 9-35 8
292572 5-3 13 11-27 3 300294 6-19 1 10-23 15
5-5 13 12-25 24 7-13 1 12-5 31
292573 2-36 7 292687 10-30 28 300937 10-19 11 12-7 14
2-109 7 293606 13-18 74 10-37 14 12-9 30
292580 10-29 4 293615 13-14 67 12-25 18 12-19 27
292582 5-3 17 13-18 67 300939 1-47 9 13-14 64
5-5 17 293628 1-76 7 301986 8-19 3 13-18 64
292584 12-26 33 293647 10-3 17 302014 8-47 22 14-9 5
292600 10-19 20 10-7 14 302023 1-97 28 302401 1-7 9
12-25 25 10-11 14 302024 14-4 7 1-47 5
292661 1-8 7 10-15 17 302037 14-2 7 1-61 2
292667 1-11 32 13-3 17 14-4 4 1-63 4
©2008 HYSTER COMPANY See Service Manual 16-5
for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

2-9 22 307275 13-35 4 3-9 18 4-9 27


2-11 21 13-37 4 3-11 14 5-5 18
2-13 4 313850 9-33 24 3-13 17 7-8 52
2-15 4 313860 8-47 1 4-10 54 8-3 5
2-139 5 316448 1-99 13 5-3 5 8-7 5
3-19 14 316834 1-17 28 5-5 6 8-11 11
4-5 23 1-19 28 8-4 59 8-15 39
4-9 38 1-25 4 8-8 59 9-3 16
8-3 2 1-43 6 8-11 15 9-7 10
8-7 2 1-65 4 8-15 3 10-23 5
8-11 12 1-95 28 8-29 15 14-7 4
8-15 38 1-97 9 8-31 4 14-7 4
9-3 17 3-19 20 8-33 15 14-11 16
9-7 9 8-47 4 8-35 4 320160 1-23 8
10-23 6 316835 1-15 2 9-21 18 1-37 8
14-7 8 1-39 11 10-11 43 1-61 13
14-11 15 3-19 15 10-23 14 1-65 7
302402 1-5 8 7-5 11 13-14 63 3-19 8
3-7 29 8-47 37 13-18 63 320161 1-7 41
8-29 12 318067 10-35 10 14-5 3 1-47 41
8-31 8 319050 8-11 38 14-9 3 1-73 10
8-33 12 320154 14-4 9 320158 1-5 6 2-36 3
8-35 8 320155 2-139 10 1-5 6 2-109 3
9-7 29 3-4 57 1-11 20 3-7 28
9-11 17 4-9 16 1-15 9 4-6 46
9-13 10 8-12 58 1-39 15 4-9 7
9-21 10 14-4 6 1-97 6 8-12 65
10-3 21 14-9 7 2-9 28 8-15 37
10-7 26 320156 1-7 30 2-11 27 8-29 10
10-11 26 1-12 7 3-3 29 8-31 9
10-23 16 1-43 2 3-9 2 8-33 10
12-15 38 1-45 13 3-9 23 8-35 9
12-16 39 1-65 5 3-11 20 10-23 17
12-19 20 1-76 4 3-13 1 14-11 8
12-23 20 3-19 10 3-19 16 320162 1-5 9
12-35 6 4-5 3 7-5 5 3-3 8
12-35 13 4-9 3 8-25 8 3-7 30
12-37 6 8-11 48 8-27 5 9-11 16
12-37 12 8-15 24 8-47 10 9-13 9
13-10 51 8-47 3 320159 1-7 11 9-21 28
13-13 37 13-18 73 1-47 4 10-3 19
13-17 37 320157 1-5 19 1-61 5 10-7 25
14-11 12 1-7 4 1-61 5 10-11 25
302404 2-36 2 1-47 15 1-63 5 13-10 49
2-109 2 1-61 18 1-75 11 13-13 35
5-3 23 1-61 18 2-9 8 13-17 35
5-5 15 1-73 4 2-11 7 320163 3-3 39
10-23 8 1-75 8 3-4 42 320165 2-36 4
302408 12-13 1 1-95 7 3-9 2 2-109 4
302440 1-8 6 1-95 14 3-11 20 5-3 18
304527 5-39 25 3-3 23 3-13 1 5-5 11
5-41 4 3-7 11 4-5 25 10-23 7
16-6 See Service Manual ©2008 HYSTER COMPANY
for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

320166 10-24 20 330666 5-9 4 353422 3-17 6 4-17 44


320169 1-47 45 330692 13-35 6 353432 3-17 7 370728 4-56 11
5-3 16 13-37 6 353441 3-17 6 370776 1-47 26
5-5 16 334639 1-7 1 353448 3-17 8 373091 14-2 1
7-7 33 339969 7-5 21 353453 2-9 29 374159 8-47 21
320181 12-13 2 14-3 4 2-11 28 376026 6-3 11
321197 10-27 6 340213 8-47 32 8-47 16 6-13 34
321293 6-3 4 342675 10-3 35 356035 12-19 1 6-15 31
6-13 1 10-7 47 12-23 1 7-8 47
6-15 2 10-12 44 356237 10-19 26 376038 10-39 2
321487 1-73 12 10-19 10 12-26 36 11-27 2
1-75 12 12-25 17 357427 8-25 7 376051 9-39 7
3-3 16 13-6 41 358099 6-3 7 10-39 5
321703 8-19 21 13-10 52 359207 3-17 10 11-27 5
321717 8-19 19 13-14 57 361000 13-41 16 376087 7-11 1
322428 8-19 11 13-18 57 362030 1-7 26 376089 7-11 9
322668 1-99 4 342676 10-3 36 362102 10-33 3 376156 7-8 48
323864 13-5 13 10-7 48 10-35 8 376203 10-3 14
14-11 6 10-12 45 369804 8-4 63 10-7 11
325708 3-19 8 10-19 18 8-8 63 10-11 11
327591 8-23 2 12-25 23 370009 4-5 42 10-15 14
8-25 3 13-6 42 4-9 42 10-27 12
8-27 10 13-10 53 370256 1-101 4 10-37 4
329069 1-5 30 13-14 58 370257 1-101 3 12-3 8
1-7 5 13-18 58 370258 1-101 3 13-3 3
330502 5-13 18 342677 10-3 37 370646 4-16 38 13-5 3
330504 5-13 7 10-8 49 4-17 42 13-9 3
330511 5-9 5 10-20 41 4-17 46 13-13 5
5-13 17 13-10 54 4-17 53 13-17 5
330520 5-9 14 13-14 59 370647 4-16 20 376505 7-5 19
330532 5-43 13 13-18 59 4-16 23 14-2 3
330552 5-15 3 342691 10-20 44 4-16 25 376649 2-9 2
330566 5-15 11 346330 4-72 3 4-16 26 2-11 2
330570 5-23 10 347126 7-5 28 4-16 27 376770 13-21 23
5-39 24 351458 13-3 12 4-16 28 13-23 27
330586 5-39 26 13-9 12 4-16 29 13-27 32
5-41 5 13-13 14 4-16 30 13-31 32
330590 5-33 14 13-17 14 4-16 31 13-37
330591 5-15 6 352485 3-19 9 4-16 32 376773 13-3 24
330593 5-11 20 352499 3-19 4 4-16 33 13-9 24
330596 5-37 5 352885 3-19 5 4-16 34 13-13 29
330597 5-33 19 352969 3-17 18 4-16 35 13-17 29
330598 5-33 21 353129 3-19 12 4-16 36 376776 10-3 15
330602 5-37 9 353141 3-19 8 4-16 37 10-7 12
330603 5-37 8 353142 3-19 18 4-17 39 10-11 12
330604 5-37 7 353143 3-19 19 4-17 41 10-15 15
330605 5-37 6 353154 3-17 4 4-17 45 13-3 15
330606 5-37 15 353165 3-17 15 4-17 47 13-9 15
330607 5-37 4 353168 3-17 5 4-17 49 13-13 15
330612 5-23 11 353175 3-17 11 4-17 55 13-17 15
330614 5-37 13 353195 3-19 6 4-17 56 376813 13-37 2
330615 5-37 14 353397 3-17 1 370648 4-17 40 376814 13-35 9
©2008 HYSTER COMPANY See Service Manual 16-7
for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

13-37 9 816442 14-11 2 4-9 22 4-17 50


376815 13-35 3 816578 9-37 7 1301404 1-8 4-17 51
13-37 3 816580 9-37 10 1301410 1-101 2 4-17 52
376817 13-37 1 816591 10-19 4 1301411 1-101 1 1310638 14-2 2
376839 13-35 5 10-24 29 1301539 8-11 18 1310668 14-3 1
13-37 5 10-30 34 1301542 8-33 20 14-7 2
376883 13-35 816593 10-19 5 8-35 33 14-11 4
13-37 10-24 30 1301648 4-9 8 14-12 1
379902 1-41 15 10-30 35 1301650 10-19 14 1311209 14-11 7
382262 5-33 16 850995 6-19 12-25 20 1311356 8-12
382269 5-33 11 7-13 1301685 1-95 9 1311407 7-7 2
5-39 19 850996 6-19 1 1301700 3-4 54 1311423 1-99 23
5-41 18 7-13 1 1302024 14-9 6 1311544 5-13 24
382283 5-33 18 866401 1-53 4 1303366 10-29 1 1311555 5-27 13
5-43 3 885955 4-88 7 1303367 10-29 1 1311558 5-11 7
383789 10-19 6 4-88 17 1303368 10-29 1 1311566 5-11 23
10-30 36 887317 1-37 3 1303369 10-29 1 1311567 5-23 1
12-25 16 888329 8-12 77 1303370 10-29 1 1311571 5-23 2
384014 14-2 8 888333 9-11 8 1303371 13-3 26 1311646 5-27 13
387085 13-35 1 9-13 14 13-9 26 1311649 5-31 1
387087 13-35 2 895468 7-5 25 13-13 32 1311658 5-39 30
387090 13-3 25 992522 8-29 27 13-17 32 5-41 16
13-9 25 8-31 1303372 10-29 13 1311666 5-27 14
13-13 31 1300057 4-16 22 1303383 10-29 3 1311668 5-27 12
13-17 31 4-16 24 1303391 10-30 26 1311671 5-31 4
13-35 1300117 7-5 18 1303443 9-37 1 1311686 5-35 1
387225 7-7 5 1301014 10-27 13 1303551 6-13 5 1311695 5-17 3
387247 9-37 4 1301016 10-3 13 6-15 5 1311716 5-43 5
387248 9-37 2 10-7 10 1305839 2-13 9 1311717 5-43 6
387286 10-35 6 10-11 10 2-15 8 1311718 5-43 7
389688 1-99 3 10-15 13 1307121 4-5 4 1311719 5-43 4
389692 1-99 36 10-27 10 4-5 11 1311721 5-11 4
391484 4-10 10-37 5 4-9 4 1311790 9-33 19
397676 1-47 39 12-3 10 1307730 9-21 16 1311802 5-11 14
636951 7-11 7 13-3 5 1307970 5-11 13 1311805 5-23 4
636954 10-33 9 13-5 5 1307994 9-21 20 1311806 5-39 22
10-35 3 13-9 5 1309503 8-12 62 1311807 5-39 28
637161 13-35 11 13-13 7 1310592 10-3 8 1311808 5-27 11
13-37 11 13-17 7 10-7 5 5-39 29
637166 10-35 4 1301018 10-3 9 10-11 5 5-41 10
638224 10-35 5 10-7 6 10-15 8 1311810 5-27 9
638292 13-35 10 10-11 6 10-27 7 5-33 8
13-37 10 10-15 9 10-37 7 5-39 13
815597 14-4 8 10-27 8 12-3 5 5-41 15
815620 10-35 9 10-37 3 13-3 8 1311811 5-27 3
815848 10-3 4 12-3 4 13-5 7 5-33 3
10-15 4 13-3 7 13-9 8 5-39 3
13-3 18 13-5 1 13-13 10 5-39 6
13-9 18 13-9 7 13-17 10 5-41 7
816232 8-4 65 13-13 9 1310630 4-16 19 1311812 5-27 4
8-8 65 13-17 9 4-16 21 5-33 4
9-3 2 1301299 4-5 19 4-17 43 5-39 4
16-8 See Service Manual ©2008 HYSTER COMPANY
for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

5-39 7 13-9 2 12-23 1330415 4-63 2


5-41 8 13-13 2 1329441 12-38 1 1330416 4-55 3
1311816 5-27 15 13-17 2 12-39 1 4-73 2
1311817 5-27 16 1313358 10-3 6 12-40 1 4-74 2
1311818 5-33 20 10-7 3 1329442 12-38 2 1330417 4-63 4
1311822 5-31 5 10-11 3 12-39 2 4-81 6
1311823 5-31 6 10-15 6 12-40 2 4-82 6
1311825 5-27 17 10-27 4 1329443 12-16 41 4-85 5
1311827 5-37 3 12-3 2 12-38 3 4-87 11
1311844 5-11 24 13-3 10 12-39 3 4-90 3
1312083 6-5 2 13-5 37 12-40 3 4-109 3
6-9 2 13-9 10 1329445 12-38 5 1330418 4-65 3
1312097 5-39 32 13-13 3 12-39 5 4-65 4
5-41 19 13-17 3 12-40 5 4-65 5
1312214 8-33 37 1313374 7-7 9 1329447 12-38 8 4-66 13
8-35 34 1313375 7-7 8 12-39 8 4-69 4
1312260 5-9 6 1313386 10-33 6 12-40 8 4-88 10
1312266 5-13 9 1313390 6-18 1 1329448 12-38 10 4-108 2
1312268 5-13 16 7-12 1 12-39 10 1330419 14-5 1
1312269 5-13 23 1315648 8-19 22 12-40 10 1330423 4-108 4
1312271 5-24 1316042 6-13 15 1329449 12-38 1330424 14-5 1
1312272 5-43 8 6-15 13 12-39 6 1330426 4-59 14
1312274 5-43 12 1316044 6-13 7 12-40 6 1330429 4-101 10
1312275 5-11 8 6-15 7 1329458 12-15 38 4-108 5
1312279 5-11 2 1316045 6-13 13 1329478 12-41 5 1330433 4-107 2
1312280 5-11 12 6-15 14 1329710 8-19 6 4-108 3
1312285 5-11 15 1316306 6-15 1 1330281 4-52 28 1330434 4-107 6
1312351 5-39 23 1316314 6-15 27 1330355 4-44 25 4-108 6
5-41 3 1318626 6-6 40 4-52 26 1330437 3-3 36
1312356 5-39 9 6-9 36 1330356 4-44 25 4-43 12
5-41 20 1323579 4-52 28 4-52 26 4-44 21
1312359 5-33 13 1323581 4-55 1 1330409 14-3 2 4-53 31
1312362 5-33 22 4-55 2 14-7 2 4-55 3
1312363 5-33 26 1323583 3-3 12 14-11 4 4-55 7
1312373 5-24 3 1323844 10-33 4 1330413 4-88 9 4-59 15
1312374 5-43 10 1323845 10-33 5 4-108 1 4-59 16
1312375 5-43 14 1323889 6-3 8 1330414 3-3 36 4-60 17
1312376 5-43 2 1324307 14-9 2 4-43 12 4-63 2
1312377 5-11 9 1324308 14-9 2 4-44 21 4-63 4
1312378 5-43 9 1324309 14-9 2 4-53 31 4-65 3
1312379 5-11 3 1324310 14-9 2 4-72 1 4-65 4
1312385 5-33 15 1326041 8-12 71 4-77 22 4-65 5
1312614 8-19 9 1326777 10-39 14 4-79 29 4-66 13
1312805 6-13 21 11-27 14 4-91 2 4-69 5
6-15 23 1326805 1-99 40 4-92 2 4-70 1
1312807 6-15 28 1328695 10-29 7 4-98 5 4-73 3
1312822 5-6 1 1328896 3-4 45 4-102 2 4-74 3
1312823 5-6 1 1328946 10-35 7 4-103 2 4-77 23
1312824 5-6 1 1329152 4-44 20 4-104 2 4-79 30
1312827 5-6 1 4-51 6 14-3 2 4-81 7
1313357 10-27 2 1329250 7-5 27 14-7 2 4-82 8
13-3 2 1329440 12-20 14-11 4 4-85 5
©2008 HYSTER COMPANY See Service Manual 16-9
for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4-87 11 4-71 9 4-51 7 1332084 8-25 7


4-90 3 4-71 10 4-51 10 1332113 8-37 26
4-91 3 4-74 7 4-53 32 8-39 5
4-92 3 4-77 2 4-53 33 1332114 8-37 26
4-98 6 4-79 2 4-55 3 8-39 5
4-102 2 4-80 4 4-55 4 1332115 8-37 26
4-103 2 4-80 8 4-55 9 8-39 5
4-104 2 4-81 3 4-59 14 1332116 8-37 36
4-106 5 4-82 3 4-60 17 8-39 3
4-109 3 4-87 2 4-60 19 1332125 8-12 52
1330438 4-39 1 4-87 4 4-60 20 1332128 8-11 39
4-39 3 4-87 6 4-60 22 1332206 4-5 22
4-39 8 4-87 8 4-60 23 4-9 25
4-39 9 4-89 3 4-60 25 1332234 10-8 50
4-39 10 4-90 1 4-61 27 10-8 51
4-40 22 4-90 2 4-63 3 10-12 46
4-40 24 4-91 6 4-63 4 10-12 47
4-43 8 4-92 6 4-65 4 13-19 81
4-44 19 4-93 1 4-65 5 13-19 82
4-44 23 4-93 3 4-69 7 1332235 10-8 52
4-45 36 4-94 1 4-70 1 10-12 48
4-47 1 4-97 3 4-71 9 1332236 10-8 53
4-47 3 4-98 3 4-77 5 10-12 49
4-47 8 4-101 11 4-80 5 1332237 13-10 55
4-47 9 4-105 1 4-81 9 13-14 60
4-47 10 4-105 2 4-82 7 13-18 60
4-47 11 4-105 3 4-85 5 1332278 12-47 7
4-48 21 4-105 4 4-87 3 1332281 12-35 13
4-48 26 14-5 1 4-87 5 12-37 12
4-48 28 1330439 4-39 1 4-87 7 1332300 12-35 8
4-51 7 4-39 2 4-87 9 12-37 10
4-51 9 4-39 4 4-88 13 12-47 8
4-53 33 4-40 16 4-89 4 1332310 12-47 4
4-55 3 4-40 23 4-90 3 1332315 12-47 10
4-55 9 4-40 25 4-93 1 1332316 12-47 9
4-56 13 4-43 9 4-94 1 1332329 12-19 8
4-56 15 4-43 10 4-97 4 12-23 8
4-56 17 4-44 19 4-105 1 1332332 12-19 19
4-59 14 4-44 22 4-105 2 12-23 19
4-60 18 4-44 23 4-105 3 1332340 12-19 3
4-60 19 4-47 1 4-105 3 12-23 3
4-60 20 4-47 2 4-105 4 1332342 12-19 2
4-60 21 4-47 4 4-105 4 12-23 2
4-60 22 4-47 8 4-106 5 1332343 12-19 6
4-60 23 4-48 13 4-107 5 12-23 6
4-60 24 4-48 17 4-108 7 1332344 12-19 14
4-60 25 4-48 22 4-109 3 12-23 14
4-60 26 4-48 27 1330917 1-99 16 1332346 12-19 13
4-61 27 4-49 29 1330920 1-99 35 12-23 13
4-61 28 4-51 2 1331033 8-12 67 1332347 12-19 11
4-65 10 4-51 3 1331034 8-11 20 12-23 11
4-71 6 4-51 4 8-12 68 1332348 12-19 10
16-10 See Service Manual ©2008 HYSTER COMPANY
for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

12-23 10 1347405 13-41 1 4-88 12 4-56 17


1332349 12-19 5 1347770 6-5 25 4-107 3 4-80 3
12-23 5 6-9 25 1352603 4-39 2 4-93 1
1333923 8-19 9 1347774 6-5 17 4-47 2 4-94 1
1333924 8-19 9 6-9 11 4-88 4 1366719 6-20 1
1334581 10-3 3 1347800 6-6 4-88 14 7-14 1
10-15 3 6-10 4-106 5 1367556 5-6 1
11-3 2 1347812 6-5 12 4-107 4 1368111 8-21 4
11-5 3 6-9 6 1352671 8-29 26 1368112 8-21 5
11-11 2 1347819 6-9 3 8-31 7 1368113 8-21
13-3 18 1347822 6-6 35 8-35 7 1369102 6-21
13-9 18 6-10 37 1354165 1-99 25 7-15
13-21 5 1347831 6-6 43 1356947 1-95 15 1369103 6-21 1
13-23 7 6-9 30 14-7 5 7-15 1
1334633 12-5 27 1347835 6-6 39 14-11 18 1369105 6-21 1
12-7 11 6-9 23 1357734 6-5 1 7-15 1
12-9 27 1347839 6-5 28 6-9 1 1372994 13-5 14
1334634 12-47 3 6-9 26 1358714 10-29 1 1373216 13-5 35
1335137 1-99 1 1347851 10-37 10 1358860 8-45 8 1373335 12-25 4
1335146 1-99 18 1347854 1-5 28 1359101 10-39 13 12-25 4
1335179 10-3 12 4-5 27 11-27 13 1373349 10-29 2
10-7 9 4-9 29 1360967 5-6 1 1373430 2-42 1
10-11 9 1347861 9-39 6 1363885 4-56 13 2-112
10-15 12 10-39 7 4-59 14 1373760 1-8 4
10-27 9 11-27 7 4-59 15 1373791 1-63 13
10-37 6 1347862 9-39 8 4-59 16 1374086 8-19 8
12-3 9 10-39 4 4-60 19 1374088 6-9 33
13-3 6 11-27 4 4-65 3 1374089 6-9 32
13-5 2 1350854 13-10 56 4-65 4 1374091 6-9 8
13-9 6 13-14 61 4-65 5 1374550 6-5 31
13-13 8 13-18 61 4-66 13 6-9 14
13-17 8 1350855 13-14 76 4-69 6 1374552 6-6
1335188 10-33 13-19 83 4-70 1 6-10
1335619 5-17 1350856 13-14 77 4-72 1 1374559 6-10
1335870 7-7 46 13-19 84 4-81 8 1374588 8-19 14
1335873 7-7 45 1350857 13-14 78 4-88 3 1377130 6-18 2
1336112 9-39 14 13-19 85 4-88 11 6-19 2
1336874 3-3 12 1350858 13-14 79 14-3 2 6-20 2
1337197 1-41 15 13-19 86 14-7 2 7-12 2
1337828 4-17 48 1350911 1-47 40 14-11 4 7-13 2
1345023 4-5 36 1-73 2 1363886 4-39 1 7-14 2
4-9 39 1-75 4-39 8 1377131 6-18 2
1345939 1-99 24 3-3 14 4-39 9 6-19 2
1346132 12-19 9 4-5 41 4-40 15 6-20 2
12-23 9 4-10 47 4-40 22 7-12 2
1346892 10-37 11 14-11 9 4-44 17 7-13 2
1346893 1-99 38 1351068 4-107 7 4-47 1 7-14 2
1346961 8-19 7 1351069 4-107 8 4-47 8 1377132 6-18 3
1346962 8-19 7 1352090 3-17 12 4-47 9 6-19 3
1346973 10-37 12 1352575 3-17 4-48 16 6-20 3
1346974 10-37 13 3-19 4 4-48 26 7-12 3
1347314 4-9 41 1352602 4-88 2 4-51 2 7-13 3
©2008 HYSTER COMPANY See Service Manual 16-11
for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

7-14 3 4-16 16 6-9 4 1459254 8-4 66


1378661 4-17 54 4-16 17 6-9 31 8-8 66
1380776 6-6 37 4-16 18 1451110 13-5 18 9-3 1
1380777 6-5 27 1389479 4-15 1 1451130 13-5 34 1459409 12-5 31
6-9 21 4-15 9 13-41 12-7 14
1380784 6-3 3 4-15 10 1451155 13-5 20 12-9 30
1380797 6-6 36 4-15 10 1451337 1-99 26 1460132 10-33
6-9 34 4-16 15 1451416 1-99 29 1460133 10-33
1380890 9-37 5 4-16 16 1451777 13-6 43 1460134 10-29 1
1380893 6-5 22 4-16 17 1451778 13-6 44 1460179 10-33 1
6-9 17 4-16 18 1451833 13-6 45 1460180 10-33 1
1382902 8-17 7 1390042 5-13 20 1452130 13-5 14 1460183 10-33 2
1382918 6-5 6 1390281 1-61 21 1452131 13-5 14 1460184 10-33 2
1382936 10-39 15 1-63 21 1452132 13-5 14 1460312 14-11 11
11-27 15 1391418 12-25 12 1452134 13-5 14 1460618 4-88 6
1382937 10-39 15 1391649 6-19 2 1452135 13-5 14 4-88 16
11-27 15 6-21 2 1452138 13-5 14 1461081 1-76 3
1384250 6-19 2 7-13 2 1452404 2-36 8 1463140 4-55 7
7-13 2 7-15 2 2-109 8 4-59 15
1384412 8-19 1391650 6-19 3 5-3 22 1463141 4-39 8
1384517 8-3 22 6-21 3 5-5 14 4-47 8
8-7 22 7-13 3 1453031 1-67 2 4-77 3
8-11 44 7-15 3 1-69 2 4-79 3
1384669 3-7 18 1391744 8-23 4 1453728 13-5 8 4-101 8
1384699 3-3 17 1391745 8-23 4 1454437 10-17 1 1463194 4-39 10
9-3 24 1392601 9-37 1 1454438 10-17 1 4-47 10
1384794 5-13 19 1393466 1-25 8 1454439 10-17 1 4-47 13
1384859 8-17 7 1393473 1-15 6 1454508 9-37 4-51 3
1384863 8-17 11 1393474 1-15 15 9-39 1 4-55 3
8-17 14 1393499 1-11 1 1455057 8-19 2 4-70 6
1384864 8-17 10 1393528 1-37 3 1455087 1-7 6 4-71 9
1384865 8-17 11 1393707 5-3 19 1455362 13-41 4-77 10
1385549 10-39 1 5-5 12 1455363 13-41 6 4-79 16
11-27 1 1393708 2-36 6 1455364 13-41 7 1465378 4-56 12
1385584 1-7 23 2-109 6 1455367 13-41 3 4-56 14
1385715 6-13 2 1393760 1-99 1455368 13-41 4 1465468 3-3 12
6-15 30 1393781 1-43 10 1455369 13-41 5 1466008 1-99 22
1385934 10-35 1 1393802 10-3 24 1455370 13-41 10 1467522 1-91 6
1385935 10-35 1 10-7 27 1455371 13-41 11 1467531 1-87 3
1385936 10-35 1 10-11 27 1455372 13-41 13 1-92 10
1385937 10-35 1 13-9 32 1455373 13-41 12 1467940 9-25 20
1385938 10-35 1 13-13 38 1455471 13-41 8 1467948 9-15 32
1385958 10-35 13-17 38 1455472 13-41 9 1468306 1-11 10
1387159 7-5 29 1396518 2-13 8 1455623 9-37 14 1-95 20
1388428 7-3 3 1399332 4-5 28 1456622 10-3 2 1468311 1-23 1
1388434 7-3 6 4-9 32 10-15 2 1468312 1-15 13
1388435 7-3 35 1450074 6-13 11 13-3 18 1468318 1-20 7
1388436 7-3 36 6-15 11 13-9 18 1-32 2
1388438 7-3 20 1450390 8-23 4 1457459 8-41 9 1-32 10
1389313 5-9 21 1450759 1-7 2 1457466 8-41 2 1-37 11
5-13 11 1450861 6-5 9 1459178 8-5 78 1-39 3
1389477 4-16 15 6-6 42 8-8 78 1468319 1-11 13
16-12 See Service Manual ©2008 HYSTER COMPANY
for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1-41 3 1473897 7-7 42 1476882 9-37 11 1482907 1-92 10


1-45 11 9-3 29 1476917 9-37 1482908 1-92 10
7-5 40 9-39 10 1477228 7-5 14 1482909 1-92 10
1468320 1-39 7 13-5 12 1478838 8-12 76 1482910 1-92 7
1468321 1-11 33 1473919 8-4 50 1479109 4-40 19 1-92 10
1-17 14 8-8 50 4-40 20 1482913 1-91 4
1-19 14 9-19 7 4-40 21 1482915 1-91
1-25 13 1473923 8-4 47 4-41 27 1482917 1-79 2
1-35 6 8-8 47 4-41 28 1-83 2
1-97 28 1473924 9-3 6 4-41 29 1-87 1
7-5 23 1473927 8-3 25 4-43 1 1-87 2
7-5 36 8-7 25 4-48 24 1-87 5
1468323 3-19 2 8-11 51 4-48 25 1-87 5
1470155 1-91 6 9-19 12 1479473 7-3 2 1-87 6
1470791 4-10 50 9-21 21 1479890 12-35 13 1-91
1470827 12-29 26 1473949 8-3 9 12-37 12 1-91 1
12-43 3 8-7 9 1479900 12-5 33 1-91 4
1470829 12-29 2 1474921 1-47 2 1480017 1-95 1 1-92 7
1470841 12-19 21 1475075 8-12 78 1480186 1-47 25 1-92 10
12-23 21 1475136 9-37 1 1-53 1-92 11
12-29 8 1475420 6-5 29 1480187 1-53 2 1482919 1-91 1
12-31 9 6-9 27 1480188 1-53 3 1-91 4
12-33 8 1475421 6-5 30 1480201 14-12 2 1-91 5
12-45 2 6-9 28 1480236 14-9 1 1-92 7
1471366 5-23 12 1475493 4-10 49 1480237 1-5 27 1-92 10
1471371 5-15 8 8-33 36 1480332 3-7 26 1-93 11
1471383 5-15 10 8-35 31 1480436 9-31 5 1482920 1-91 5
1471601 6-20 1 1475732 1-53 1 1480609 8-4 43 1482924 1-91 1
7-14 1 1-57 8-40 1-91 3
1471841 6-20 1476378 8-41 6 1480674 8-23 5 1-91 3
7-14 1476421 1-97 10 1482659 4-43 2 1-91 4
1471922 6-20 1 8-47 31 4-45 27 1-92 7
7-14 1 10-24 32 4-45 32 1-92 10
1473479 12-19 28 1476584 1-11 20 4-51 12 1482925 1-92 6
1473482 12-19 36 1-11 33 4-53 29 1482948 1-92 6
12-23 33 1-15 1 4-70 4 1482949 1-92 6
1473777 6-3 1 1-93 16 1482663 4-44 25 1482950 1-92 6
1473851 1-95 1 1-97 1 4-52 26 1482951 1-87 1
1473887 7-7 41 7-5 9 1482668 4-44 25 1-87 2
8-3 4 1476678 9-9 9 4-52 26 1-87 6
8-7 4 1476681 9-9 2 1482765 8-17 9 1-91 1
9-3 28 1476682 9-9 1 1482784 8-19 9 1-92 11
9-7 12 1476688 9-9 8 1482798 1-91 1482952 1-87 1
9-39 12 1476689 9-7 2 1482801 1-92 11 1-91 1
1473888 5-3 8 1476691 9-7 1 1482802 1-91 3 1-92 7
5-5 31 1476692 9-7 4 1482803 1-93 12 1-92 9
8-4 53 1476694 9-7 5 1482804 1-91 5 1-92 10
8-8 53 1476696 9-3 26 1482805 1-92 7 1-92 11
9-3 19 1476697 9-3 27 1482806 1-91 1 1-93 12
1473889 8-4 45 1476704 9-9 7 1482904 1-92 10 1-93 12
8-8 45 1476735 9-7 7 1482905 1-92 10 1482953 1-79 3
1473892 9-35 5 1476736 9-7 6 1482906 1-92 10 1-80 7
©2008 HYSTER COMPANY See Service Manual 16-13
for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1-87 1 1482999 1-87 6 1-83 8 4-72 3


1-87 5 1483000 1-87 6 1-84 11 1484377 4-44 15
1-87 5 1483001 1-83 1 1483027 1-83 7 4-44 16
1-91 1 1483002 1-83 1 1483028 1-83 7 4-47 8
1-92 7 1483003 1-79 1 1483029 1-79 6 4-51 1
1-92 9 1-79 2 1-83 7 4-55 7
1-92 10 1-79 3 1483030 1-83 8 4-77 4
1-92 11 1-79 6 1483031 1-79 7 4-79 4
1-93 12 1-80 7 1-80 11 4-101 12
1-93 12 1-80 9 1-83 7 1484383 4-65 2
1482954 1-91 1-83 1 1-83 8 4-65 6
1482955 1-91 3 1-83 2 1-84 9 4-87 1
1482956 1-93 12 1-83 7 1-84 11 4-87 10
1482957 1-91 3 1483004 1-79 1 1483032 1-83 9 1484394 4-39 6
1482958 1-91 3 1-79 3 1483033 1-83 9 4-63 8
1482959 1-91 4 1-79 6 1483034 1-84 10 4-81 4
1482960 1-91 5 1-80 7 1483036 1-84 10 4-87 1
1482961 1-91 5 1-80 9 1483037 1-84 11 4-87 10
1-92 7 1-83 1 1483039 1-84 11 4-101 5
1482969 1-92 7 1-83 7 1483040 1-79 3 1484395 4-44 18
1482970 1-92 10 1483005 1-79 1 1483041 1-79 3 4-44 20
1482971 1-92 11 1483006 1-79 1 1483042 1-79 2 4-51 6
1482974 1-91 1 1483007 1-83 2 1483043 1-79 2 4-73 4
1482976 1-87 3 1483008 1-83 2 1483047 1-79 2 1484396 4-44 18
1482978 1-87 4 1483009 1-79 2 1-79 4 4-44 20
1482979 1-87 4 1-79 6 1-87 3 4-51 6
1482980 1-80 7 1-83 2 1483049 1-79 5 4-73 5
1-87 2 1-83 7 1483050 1-79 6 1484397 4-39 10
1-87 4 1483010 1-79 2 1483051 1-79 6 4-43 10
1-88 6 1-79 6 1483052 1-79 7 4-47 10
1482981 1-87 2 1-80 7 1483053 1-79 7 4-47 13
1-87 4 1-83 2 1483054 1-79 7 4-51 3
1-88 6 1-83 7 1483055 1-80 7 4-51 4
1482982 1-87 5 1-84 11 1483056 1-80 9 4-55 4
1482989 1-79 1483011 1-83 2 1483057 1-80 9 4-59 14
1-87 5 1-84 10 1483058 1-79 6 4-63 3
1482990 1-79 2 1483012 1-83 3 1-80 9 4-70 6
1-80 7 1483013 1-83 3 1483059 1-80 9 4-71 9
1-83 2 1483014 1-83 4 1483060 1-80 8 4-77 9
1-87 5 1483015 1-83 6 1-80 9 4-79 15
1-87 5 1483016 1-83 6 1-80 10 1484554 4-77 1
1-87 6 1483017 1-83 6 1483061 1-80 8 4-79 1
1482991 1-87 5 1483018 1-83 6 1483062 1-80 8 1484555 4-59 8
1482992 1-83 1-84 9 1-80 9 4-59 9
1-87 5 1483019 1-83 6 1-80 10 4-59 10
1482993 1-87 1 1483020 1-83 4 1483067 1-80 10 4-59 11
1482994 1-87 1 1483021 1-83 4 1483226 1-26 9 4-59 12
1482995 1-87 1 1483022 1-83 4 1483388 1-83 3 4-77 16
1-87 2 1483023 1-83 4 1483425 8-47 24 4-79 7
1482996 1-87 2 1483024 1-83 5 1484308 1-7 7 1484556 4-56 10
1482997 1-87 2 1483025 1-83 5 1484363 4-59 15 4-56 12
1482998 1-87 6 1483026 1-83 5 1484375 4-56 11 4-56 14
16-14 See Service Manual ©2008 HYSTER COMPANY
for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4-59 7 4-69 2 4-15 9 8-7 33


4-59 8 1484600 4-65 2 4-15 10 1486084 8-3 20
4-59 9 4-65 6 1484684 4-15 2 8-7 20
4-59 11 1484608 4-65 9 1484685 4-55 7 1486085 8-3 17
4-59 12 1484609 4-65 8 4-59 16 8-7 17
4-79 8 1484610 4-65 9 4-60 16 1486088 8-4 69
1484557 4-101 6 1484611 4-56 16 4-60 17 8-8 69
1484558 4-101 7 4-66 12 4-70 1 1486089 8-4 70
1484562 4-5 21 4-69 14 1484686 4-55 7 8-8 70
4-9 24 1484647 4-101 9 4-59 16 1486090 8-4 71
1484565 5-39 31 1484650 4-39 9 4-59 16 8-8 71
5-41 17 4-47 9 4-60 17 1486091 8-4 55
1484592 4-66 12 4-60 19 4-70 1 8-7 40
4-69 8 1484651 4-40 18 1484687 4-72 4 1486092 8-4 52
4-101 1 4-43 5 1484708 4-56 16 8-8 52
1484593 4-66 12 4-43 13 1484709 1-53 4 1486093 8-3 21
4-69 9 4-52 16 1484712 4-85 5 8-7 21
4-101 2 4-70 2 4-87 11 1486094 8-3 27
1484594 4-66 12 4-70 3 1484714 4-16 12 8-7 27
4-69 10 4-70 5 4-53 37 1486095 8-3 34
1484595 4-56 16 4-71 7 1484715 4-15 11 8-7 34
4-66 12 1484654 4-56 16 4-53 34 1486218 3-9 11
4-69 11 4-71 8 4-53 35 3-11 6
1484596 4-66 12 1484655 4-56 16 4-53 36 3-13 8
4-69 12 4-71 8 1484716 4-63 9 1486246 8-4 49
4-101 3 1484656 4-43 2 1484717 4-55 5 8-8 49
1484597 4-56 16 4-45 27 4-55 6 1486535 1-47 23
4-66 12 4-45 32 1484718 4-72 4 1-55
4-69 13 4-51 12 4-101 15 1486539 1-47 13
4-71 8 4-53 29 1484719 4-65 8 1486540 1-47 6
4-101 4 4-56 16 1485263 1-5 25 1486557 9-19 1
1484598 4-40 18 4-70 4 1485264 1-5 34 1486578 9-21 23
4-43 5 4-71 8 1485265 1-5 24 1486630 1-47 44
4-43 13 1484662 4-59 15 1485271 1-47 29 1486737 8-4 57
4-52 16 1484664 4-55 7 1485292 7-7 6 8-8 57
4-65 1 1484666 4-59 16 1485294 7-7 13 9-3 30
4-65 2 4-70 1 1485298 7-7 35 9-21 12
4-65 6 1484668 4-63 4 1485302 7-7 1 10-30 42
4-65 7 1484675 4-59 7 1485427 1-95 2 1486738 9-19 10
4-65 11 1484676 4-55 10 1486067 1-47 17 9-21 6
4-66 14 1484677 4-63 9 1486068 1-47 18 10-29 10
4-69 1 1484681 4-16 15 1486069 1-47 37 1486740 8-3 15
4-70 2 4-16 16 1486070 1-47 38 8-7 15
4-70 3 4-16 17 1486073 9-7 27 9-21 7
4-70 5 4-16 18 1486074 9-7 28 10-3 28
4-71 7 1484683 4-15 1 1486080 8-4 54 10-7 35
1484599 4-65 1 4-15 3 1486081 8-3 10 10-11 34
4-65 2 4-15 4 8-7 10 13-10 39
4-65 6 4-15 5 8-8 46 13-14 44
4-65 7 4-15 6 1486082 8-3 11 13-18 44
4-66 11 4-15 7 8-7 11 13-18 72
4-66 14 4-15 8 1486083 8-3 33 1486741 8-3 18
©2008 HYSTER COMPANY See Service Manual 16-15
for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

8-7 18 10-3 27 4-11 3 1-57 10


1486742 8-3 35 10-7 33 4-11 4 1488727 1-53 1
8-7 35 13-10 37 4-11 5 1-57 9
9-19 8 13-13 43 4-11 6 1488728 1-53 1
1486743 10-7 34 13-18 43 4-11 7 1-57
13-9 31 1487073 9-35 4 4-11 8 1488729 1-53 1
13-14 47 1487088 9-19 5 9-29 4 1-57 1
13-14 70 1487094 8-3 32 9-29 7 1488730 1-53 1
13-18 47 8-7 32 9-29 7 1-57 6
13-18 70 9-19 11 9-29 7 1488735 1-51 1
1486745 10-11 33 10-30 37 9-29 7 1-53 1
1486746 8-4 72 1487095 8-3 8 9-29 7 1-57 3
8-8 72 8-7 8 9-29 7 1488736 1-53 1
9-19 14 9-19 2 9-29 7 1-57 2
9-21 5 10-30 30 9-29 7 1488747 8-11 31
9-35 3 1487097 8-3 12 9-29 7 1488751 1-51 3
13-5 24 8-7 12 9-29 7 1488752 1-51
1486747 8-4 62 1487103 7-3 12 9-29 7 1488762 1-51
8-8 62 1487104 7-3 27 9-29 7 1489089 1-95 1
1486749 8-4 56 1487105 7-3 24 9-31 4 1489090 1-95 1
8-8 56 1487106 7-3 25 1487750 10-27 1 1489140 10-27
9-19 13 1487107 7-3 4 1487751 10-27 1 10-29
1486751 8-4 67 1487108 7-3 11 1487776 10-37 1 10-37
8-8 67 1487109 7-3 19 1487777 10-37 1 12-25
9-21 4 1487110 7-3 17 1487992 10-27 1 1489141 10-27
1486754 5-3 26 1487111 7-3 8 1487993 10-27 1 10-29
5-5 23 1487112 7-3 23 1487994 10-27 1 10-37
9-19 6 1487114 7-3 21 1487995 10-27 1 12-25
1486770 9-21 26 1487115 7-3 26 1487996 10-27 1 1489286 6-6 36
1486772 8-4 61 1487120 7-3 28 1488203 10-37 1 6-10
8-8 61 1487121 7-3 16 1488204 10-37 1 1489287 6-6 35
13-5 39 1487123 7-3 15 1488205 10-37 1 6-10
1487058 8-3 23 1487124 7-3 1 1488206 10-37 1 1489290 6-10 39
8-7 23 1487126 7-3 13 1488207 10-37 1 1489291 6-10 39
8-11 46 1487129 7-3 33 1488408 8-11 35 1489295 6-15 3
9-11 15 1487130 7-3 22 1488464 9-21 25 1489296 6-15 3
9-13 8 1487131 7-3 5 1488551 8-3 1 1489297 6-13 12
1487063 8-3 16 1487132 7-3 10 8-7 1 6-15 12
8-7 16 1487133 7-3 18 1488644 1-99 26 1489298 6-13 17
8-11 49 1487144 10-30 38 1488645 1-99 26 6-15 15
1487064 8-7 42 1487148 9-19 15 1488646 1-99 26 1489299 6-13 18
10-7 20 1487150 9-19 3 1488675 1-47 19 6-15 16
10-11 20 1487164 10-30 39 1488676 1-47 21 1489300 6-13 19
13-3 22 1487166 9-19 3 1488689 1-55 1 6-15 17
13-9 22 9-19 4 1488703 1-51 2 1489301 6-13 20
13-13 23 9-19 15 1-53 1 6-15 18
13-13 30 1487204 1-47 11 1-57 7 1489302 6-13 6
13-17 23 1487208 8-23 6 1488704 1-55 6-15 6
13-17 30 1487209 8-23 4 1488705 1-55 1489303 6-13 8
1487065 13-5 23 8-47 6 1488725 1-53 1 6-15 8
1487067 8-8 77 1487427 9-31 1 1-57 1489304 6-13 9
1487069 9-21 11 1487428 4-11 2 1488726 1-53 1 6-15 9
16-16 See Service Manual ©2008 HYSTER COMPANY
for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1489305 6-13 10 4-65 10 4-79 17 4-90 2


6-15 10 4-71 10 4-80 6 4-91 5
1489306 6-13 10 4-74 5 4-81 1 4-92 5
6-15 10 4-105 1 4-82 1 4-93 3
1489307 6-15 24 4-105 2 4-85 1 4-97 6
1489308 6-13 31 4-105 3 4-85 2 4-98 2
6-15 29 4-105 4 4-85 3 4-102 1
1489309 6-15 21 1489657 4-56 15 4-85 4 4-104 1
1489313 8-19 1 4-60 18 4-87 2 1490245 4-63 6
1489314 8-19 1 4-65 10 4-87 4 1490246 4-63 1
1489315 8-19 10 4-71 10 4-87 6 1490249 4-15 4
1489316 8-19 12 4-74 6 4-87 8 4-15 6
1489317 8-19 13 4-105 1 4-90 1 4-15 6
1489318 8-19 16 4-105 2 4-90 2 4-16 17
1489319 8-19 20 4-105 3 4-91 4 4-16 18
1489320 8-19 27 4-105 4 4-92 4 1490250 4-16 15
1489405 6-5 5 1489845 7-5 37 4-93 3 4-16 16
1489410 6-6 41 1489846 7-5 30 4-97 5 4-16 18
1489411 6-6 33 1489847 7-5 34 4-98 1 1490252 4-72 5
1489414 6-3 1 1489848 7-5 32 4-102 1 1490266 9-7 8
1489416 6-13 3 1489957 4-15 2 4-104 1 1490398 1-99 41
1489417 6-13 3 4-15 5 1490243 4-39 3 1490490 13-5 29
1489420 6-13 27 4-15 5 4-40 15 1490533 13-5 22
1489421 6-13 30 4-15 7 4-40 24 1490566 8-4 68
1489422 6-13 22 4-15 7 4-43 8 8-8 68
1489423 6-13 22 4-15 8 4-44 22 9-9 3
1489424 8-17 4-15 8 4-45 36 1490612 8-12 75
1489425 8-17 1 4-15 9 4-47 3 1490617 3-3 13
1489426 8-17 2 4-15 9 4-47 11 8-11 43
1489427 8-17 3 4-16 15 4-48 16 1490618 13-5 25
1489428 8-17 4 4-16 16 4-48 21 1490626 13-5 30
1489429 8-17 5 4-16 17 4-48 28 1490627 13-5 31
1489430 8-17 6 4-16 18 4-51 9 1490711 8-12 53
1489431 8-17 8 1489960 4-16 14 4-53 32 1490712 8-12 55
1489432 8-17 13 1490242 4-39 3 4-60 24 1490713 8-12 61
1489433 8-17 14 4-40 15 4-60 26 1490813 8-3 24
1489434 8-17 15 4-40 24 4-61 28 8-7 24
1489435 8-17 15 4-43 8 4-63 5 8-11 47
1489436 8-17 16 4-44 22 4-77 12 1491015 8-47 14
1489437 8-17 17 4-45 36 4-79 18 1491016 8-47 18
1489438 8-17 18 4-47 3 4-80 7 1491020 8-47 27
1489439 8-17 19 4-47 11 4-81 2 1491028 1-43 14
1489440 8-17 20 4-48 16 4-82 2 1491029 1-11 12
1489441 8-17 12 4-48 21 4-85 1 1491107 10-19 24
1489635 12-25 7 4-48 28 4-85 2 12-25 29
1489655 4-55 3 4-51 9 4-85 3 1491360 1-5 26
4-73 1 4-53 32 4-85 4 1491361 8-4 75
4-74 1 4-60 24 4-87 2 8-8 75
4-105 3 4-60 26 4-87 4 1491362 8-4 73
4-106 4 4-61 28 4-87 6 8-8 73
1489656 4-56 15 4-63 5 4-87 8 1491468 1-37 2
4-60 18 4-77 11 4-90 1 1491495 1-39 2
©2008 HYSTER COMPANY See Service Manual 16-17
for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1491719 9-25 21 1492175 1-39 2 1-31 1 4-85 1


1491764 9-15 14 1492176 1-37 1 1493339 1-29 8 4-85 2
9-15 23 1492195 1-35 1 1493340 1-29 4 4-85 3
9-15 29 1492196 1-35 5 1493341 1-29 5 4-85 4
1491765 9-15 7 1492197 1-11 23 1493344 1-29 10 1493435 4-40 21
9-15 10 1-35 11 1493370 1-39 1 4-40 27
1491767 9-15 13 1492198 1-35 12 1493372 1-11 27 4-43 1
1491768 9-15 33 1492200 1-35 1-35 9 4-48 25
1491771 9-15 20 1492214 7-5 12 1493373 1-11 27 4-49 31
9-15 26 1492221 8-47 5 1-35 10 4-52 18
1491772 9-15 4 1492225 8-47 13 1493380 1-52 7 1493436 4-40 19
9-27 1492231 1-70 6 8-47 17 4-40 20
1491773 9-15 5 1492236 7-5 24 1493381 1-52 6 4-40 21
9-15 21 1492237 7-5 2 1493382 1-52 8 4-40 27
9-15 27 1492252 7-5 33 1493383 1-52 4 4-41 28
9-27 8 1492253 1-70 5 1493384 1-52 9 4-41 29
1491774 9-15 25 1492358 8-43 1 1493385 1-52 5 4-43 1
1491775 9-15 8 1492359 8-43 2 1493386 1-52 3 4-48 20
1491777 9-15 17 1492360 8-43 3 8-47 7 4-48 24
1491779 9-15 2 1492361 8-43 4 1493387 1-52 10 4-48 25
1491782 9-25 1 1492367 8-40 1493394 1-65 9 4-49 31
1491783 9-25 7 1492368 8-40 1 1493397 1-17 29 4-49 32
1491784 9-25 10 8-41 8 1-19 29 4-49 33
1491786 9-25 8 8-45 1-25 3 4-52 18
1491787 9-25 1492369 8-12 78 1-31 13 1493437 4-102 1
1491855 9-15 16 1492370 8-12 78 1-65 3 4-104 1
1491858 9-25 31 1492461 1-95 5 1-95 29 1493444 4-80 9
9-27 12 1492530 9-21 2 1-97 8 4-93 2
1492133 1-11 17 1493278 1-11 25 3-19 22 4-94 2
1492139 1-11 11 1493281 1-20 2 1493428 4-39 1 4-109 2
1-41 1 1493282 1-20 1 4-47 1 1493445 4-80 9
1-95 22 1493283 1-20 3 4-55 9 4-93 2
7-5 39 1493308 1-15 14 4-60 20 4-94 2
1492140 1-11 9 1-17 20 4-60 21 4-109 2
1-20 6 1-19 20 4-60 22 1493446 4-40 20
1-37 10 1493312 1-23 10 1493430 4-40 22 4-41 28
1-39 4 1-65 2 4-44 19 4-48 24
1-41 2 1-97 33 4-44 23 4-49 32
1-95 19 1493313 1-15 5 4-48 26 1493447 4-40 19
1492141 1-41 12 1493316 1-15 4 4-51 7 4-41 29
1492146 1-43 5 1493318 1-15 10 4-53 33 4-48 20
1492147 1-41 6 1493320 1-25 9 4-56 13 4-49 33
1492149 1-41 4 1493321 1-25 7 4-60 23 1493448 4-45 31
1492156 1-29 18 1493324 1-25 6 4-60 25 4-45 34
1492163 1-11 28 1493328 1-25 1 4-60 27 4-52 23
1-37 3 1493329 1-25 11 4-79 19 4-87 1
1-59 7 1493332 1-29 12 1493431 4-39 8 4-87 10
1492166 1-11 7 1493333 1-29 13 4-47 8 1493449 4-39 6
1492167 1-11 6 1493334 1-29 14 1493432 4-39 8 1493450 4-73 6
1-43 21 1493335 1-29 16 4-47 8 1493455 4-39 7
1492169 1-39 8 1493336 1-29 1 1493434 4-44 15 4-43 6
1492173 1-39 9 1493337 1-29 11 4-72 2 4-43 7
16-18 See Service Manual ©2008 HYSTER COMPANY
for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4-45 29 9-31 2 9-25 19 1495654 6-13 22


4-47 7 1494518 9-29 3 1495263 9-15 33 6-15 20
4-51 14 9-31 3 1495265 9-25 30 1495749 12-35 7
4-52 15 1494519 8-11 42 9-25 31 12-37 7
1493459 4-39 7 1494655 8-12 56 9-27 12 1495752 12-15
4-45 31 1494675 3-19 1 1495266 9-25 6 12-35 1
4-45 34 1494677 1-43 7 1495267 9-25 2 1495755 12-13
4-48 19 3-19 24 1495286 9-25 29 12-35 1
4-52 23 1494678 1-43 7 1495287 9-25 28 12-37 1
4-77 24 3-19 24 1495288 9-25 5 1496046 8-4 69
4-79 31 1494691 1-43 7 1495289 9-25 4 8-8 69
1493465 3-3 36 1494694 1-43 7 1495371 1-17 10 1496047 8-4 70
4-48 17 1494804 9-21 27 1-19 10 8-8 70
4-48 22 9-25 1495372 1-17 11 1496048 8-4 71
4-49 29 1494901 12-3 1 1-19 11 8-8 71
4-51 10 1495111 12-19 33 1495431 1-17 12 1496049 8-4 68
4-53 31 12-29 2 1-19 12 8-8 68
4-63 5 12-29 22 1495435 1-17 21 1496282 8-41 14
4-72 1 12-29 26 1495438 1-19 21 1496296 1-47 20
4-77 21 12-33 3 1495454 1-17 25 1496368 1-47 30
4-79 28 12-33 22 1-19 25 1496449 13-9 33
4-87 3 12-43 3 1495456 1-17 30 13-13 39
4-87 5 12-43 5 1-19 30 13-17 39
4-87 7 1495113 12-19 21 1495623 6-17 1 1496459 1-47 24
4-87 9 12-19 31 1495624 6-17 2 1496482 10-20 42
4-91 1 12-23 4 1495625 6-17 3 12-26 32
4-92 1 12-23 21 1495626 6-17 4 1496883 4-43 14
4-98 4 12-23 27 1495627 6-17 5 4-44 24
4-102 2 12-29 8 1495628 6-17 6 4-52 27
4-103 1 12-29 15 1495629 6-17 7 1496884 4-16 15
4-104 2 12-31 5 1495630 6-17 8 4-16 17
1493466 4-63 2 12-31 9 1495631 6-17 9 1496900 9-16
4-63 3 12-33 8 1495632 6-17 10 9-27
4-71 9 12-33 15 1495633 6-17 11 1496901 9-16 34
1493474 1-97 19 12-43 6 1495634 6-17 12 1496902 9-15 6
1493476 1-95 21 12-45 2 1495635 6-17 13 9-15 22
1493478 1-95 23 1495114 12-29 7 1495636 6-17 14 9-15 28
1493480 1-95 24 12-29 21 1495637 6-17 15 9-27 8
1493485 1-95 26 12-31 1 1495638 6-17 16 1496907 4-88 5
1493486 1-95 27 12-31 7 1495639 6-17 17 4-88 15
1493491 1-23 6 12-33 7 1495640 6-17 18 1497230 14-9 10
1493494 1-97 22 12-33 21 1495641 6-17 19 1497287 4-80 10
1493498 1-97 23 12-45 3 1495642 6-17 20 4-93 2
1493499 1-97 15 1495187 9-25 18 1495643 6-17 21 4-94 2
1494147 8-3 3 1495188 9-25 1495644 6-17 22 4-109 2
8-7 3 1495258 9-25 9 1495645 6-17 23 1497358 4-80 10
8-43 1495259 9-15 32 1495646 6-17 24 4-93 2
1494312 9-11 7 9-25 11 1495647 6-17 25 4-94 2
1494320 9-15 23 1495260 9-15 32 1495648 6-17 26 4-109 2
1494372 9-3 8 9-25 12 1495650 6-3 1 1497361 4-59 4
1494476 8-11 2 1495261 9-25 14 1495653 6-13 22 1497362 4-59 3
1494516 9-29 2 1495262 9-15 33 6-15 20 1497364 4-77 13
©2008 HYSTER COMPANY See Service Manual 16-19
for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4-79 21 1499936 1-76 1 4-93 1 1504626 13-39


1497365 4-77 14 1500217 9-9 6 4-94 1 1504628 13-39 7
4-79 22 1500407 9-21 8 4-97 2 1504629 13-39 8
1497366 4-77 15 1500717 9-34 1502627 4-89 5 1504632 13-39 9
4-79 23 9-35 1 1502712 4-44 17 1504633 13-39 10
1497822 1-76 1500718 9-35 2 4-59 16 1504634 13-39 11
1498250 8-4 73 1500869 1-63 20 1502750 4-91 7 1504635 13-39 6
8-8 73 1500871 1-63 14 4-92 7 1504861 7-3 7
1498251 8-4 75 1500912 4-63 4 1502865 10-3 1 1504862 7-3 9
8-8 75 1500913 4-39 1 10-7 1 1504863 7-3 34
1498271 8-19 5 4-47 1 10-11 1 1504864 7-3 30
1498273 7-7 28 4-55 9 10-15 1 1504865 7-3 14
1498274 7-7 26 4-60 20 1502887 9-34 4 1504866 7-3 32
1498303 8-19 33 4-60 21 1502888 9-34 1 1504867 7-3 29
1498334 1-11 20 4-60 22 1502904 10-7 16 1504868 7-3 31
1498335 1-11 21 1500914 4-40 23 10-11 16 1504917 4-23 8
1498336 1-11 8 4-48 27 1502905 10-7 17 4-25 8
1-23 3 4-63 4 10-11 17 1504942 1-11 3
1-76 6 4-82 5 1502918 10-3 5 1504953 1-7 32
1498338 1-76 8 4-109 3 10-7 2 1-15 12
1-97 17 1500919 4-60 17 10-11 2 1504954 1-15 11
1498341 1-25 2 1500925 4-39 2 10-15 5 1504955 1-7 28
1498342 1-25 5 4-47 2 13-3 14 1-15 10
1498343 1-25 12 4-106 5 13-9 14 1506109 13-14 65
1498344 1-29 3 1500927 4-55 8 13-13 26 13-14 75
1498347 1-29 2 4-59 13 13-17 26 13-18 65
1498348 1-29 19 1500929 4-59 15 1502920 4-39 4 1506110 13-14 62
1498354 1-11 18 1501919 4-44 25 4-40 16 13-18 62
1498355 1-11 16 4-52 26 4-40 25 1506667 1-45 10
1498356 1-11 15 1502008 1-73 5 4-43 9 1506668 1-45 9
1-97 27 1-75 3 4-43 12 1506669 1-45 8
1498357 1-11 14 1502373 9-21 24 4-44 21 1-97 12
1-11 31 1502390 10-7 18 1502921 4-45 30 1506670 1-45 7
1-97 31 10-11 18 4-45 34 1-97 28
1498360 1-11 33 13-13 20 4-52 23 1506671 1-45 5
1498362 1-11 22 13-17 20 4-52 24 1506672 1-45 4
1-35 13 1502490 4-90 4 1502922 4-49 33 1506673 1-45 3
1498363 1-11 24 1502491 4-82 4 1503076 9-34 1506677 1-76 2
1-35 8 1502570 9-15 1 1503078 9-34 9 1506678 1-39 16
1498365 1-20 5 1502571 9-15 3 1503079 9-34 11 1506679 1-39 12
1498368 8-11 28 1502574 9-15 24 1503082 9-34 2 1506680 1-39 10
1498375 1-43 14 1502576 9-15 30 1503083 9-34 10 1506738 1-17 27
1498376 1-11 12 1502582 9-15 13 1503084 10-11 31 1-19 27
1498383 1-95 31 1502625 4-56 17 1503634 4-51 2 1-31 12
1498385 1-97 7 4-80 1 1503880 1-99 8 1-45 6
1498387 8-47 23 4-89 1 1503882 1-99 8 3-19 21
1498502 4-55 3 4-93 1 1504059 4-23 8-47 35
1498506 10-19 32 4-94 1 4-25 1506748 1-32 6
10-24 28 4-97 1 9-31 5 1506749 1-32 3
12-25 14 1502626 4-56 17 1504623 13-39 3 1-32 8
1498815 12-25 15 4-80 2 1504624 13-39 4 1506750 1-32 5
1499932 1-39 13 4-89 2 1504625 13-39 5 1506751 1-32 1
16-20 See Service Manual ©2008 HYSTER COMPANY
for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1506762 4-52 21 6-15 25 3-20 1 2-124 7


4-63 1 1511889 8-33 19 3-28 3 1512112 2-39 3
1506811 10-17 1 8-35 27 4-27 7 2-110 5
1506812 10-17 1 1511952 2-19 3 4-34 2 1512118 2-39 2
1506813 10-17 1 2-31 5 1512005 2-16 3 2-110 7
1506825 1-97 24 2-33 5 2-22 5 1512119 2-39 4
1506827 1-97 20 2-33 3-35 2 1512123 2-39 12
1506881 4-77 6 2-67 2 4-29 12 1512130 2-31 18
4-79 5 2-78 1 4-33 3 2-57 4
1506883 4-77 7 2-92 2 4-34 3 2-121 1
4-79 6 3-23 2 1512006 4-33 7 1512132 2-57 1
1506885 4-77 8 1511953 2-19 2 4-34 4 1512134 2-59 5
4-79 32 2-54 1 1512008 4-34 7 1512135 2-59 6
1507003 1-29 20 2-124 5 1512011 2-17 1 1512136 2-59 1
1507005 1-29 15 2-125 3 1512012 2-17 2 1512137 2-59 8
1507089 2-139 11 1511954 2-19 14 1512015 2-43 5 1512138 2-59 7
1507090 2-139 12 1511955 2-19 6 2-113 5 1512139 2-59 2
1507291 13-3 1 1511956 2-19 4 1512024 2-43 3 1512146 2-63 2
13-9 1 1511957 2-71 31 2-113 7 2-95 7
13-13 1 1511958 2-19 5 1512025 2-43 6 1512149 2-63 4
13-17 1 1511959 2-19 1 2-113 3 1512150 2-63 8
1507360 1-8 9 1511960 2-19 12 1512026 2-43 4 1512151 2-63 8
1507394 3-9 13 1511961 2-19 9 2-113 6 1512152 2-63 8
3-13 9 2-19 11 1512027 2-43 7 1512153 2-63 8
1507483 13-3 13 4-29 7 2-113 2 1512161 2-24 2
13-9 13 1511962 2-19 8 1512029 2-43 8 1512163 2-24 4
13-13 18 1511963 2-19 7 2-67 7 1512164 2-24 5
13-17 18 1511965 3-23 13 2-113 8 1512287 2-113
1507557 13-13 22 1511966 2-21 1 1512033 2-39 13 1512292 2-31 3
13-17 22 1511969 2-23 5 4-37 9 2-33 4
1507558 13-13 22 4-29 13 1512045 2-47 6 2-33
13-17 22 4-37 2 1512046 2-47 3 2-90 7
1507725 4-44 16 1511970 2-23 4 2-115 7 2-92 1
4-51 1 2-31 14 1512047 2-47 8 2-96 2
1507736 13-39 1 2-81 3 2-115 10 2-129 3
1507737 13-39 2 2-115 9 1512048 2-47 7 1512295 2-53 13
1508012 1-37 3-35 1 2-115 11 2-88 2
1508206 4-39 11 1511972 2-97 11 1512050 2-47 13 1512296 2-53 3
4-40 14 1511974 2-23 1 1512051 3-24 49 2-67 6
4-43 4 1511976 2-51 6 1512052 2-47 10 2-88 1
4-48 18 1511977 2-124 6 1512053 2-47 2 1512300 2-53 10
4-52 17 3-35 3 1512056 2-47 5 1512302 2-67 3
4-52 19 1511978 4-33 4 1512106 2-44 3 1512304 2-31 21
1508229 1-23 5 1511981 2-115 3 2-114 3 2-67 1
1509103 2-13 8 1511996 2-77 2 1512107 2-44 4 2-101 4
1509104 2-13 8 1512003 4-33 2 2-114 4 1512305 2-67 4
1510564 5-41 12 4-34 1 1512109 2-54 2 2-78 4
1510565 5-41 12 1512004 2-59 3 1512111 2-53 6 2-90 3
1510811 8-29 19 2-71 18 2-107 11 1512307 2-73 7
8-33 18 2-79 1 2-110 1 1512308 2-73 5
1510841 10-20 44 2-81 4 2-116 3 1512309 2-73 8
1511548 6-13 28 2-131 8 2-123 9 1512310 2-73 6
©2008 HYSTER COMPANY See Service Manual 16-21
for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1512311 2-73 9 1512739 3-24 64 1514033 7-5 7 1517069 2-130 3


1512312 2-73 11 1512740 3-24 65 1514331 6-6 46 2-131 2
1512315 2-78 3 1512743 3-24 48 6-17 1517094 2-69 4
1512316 2-78 2 1512778 3-23 7 1514339 2-31 4 2-89 2
1512318 2-79 2 1512822 1-35 3 2-71 6 1517110 3-20 2
1512319 2-79 3 1513191 2-23 3 2-103 6 3-28 2
1512321 2-80 2-89 5 2-119 2 1517116 3-23 44
1512322 2-80 1 1513294 2-71 11 2-131 9 4-29 11
2-136 3 1513337 2-68 3 1514346 2-29 3 1517118 4-27 2
1512326 2-51 5 2-130 1 2-93 7 1517119 2-31 11
1512327 2-51 8 1513338 2-68 1 2-99 10 1517120 4-27 5
1512328 2-27 9 2-130 2 1514354 2-29 10 4-29 18
2-51 9 1513411 2-71 28 2-99 5 1517122 4-29 14
2-113 11 1513421 3-23 22 1514359 2-16 2 1517185 2-33 8
2-117 2 1513430 2-130 3 1514483 2-71 3 2-33 10
1512330 2-51 2 2-131 2 3-24 55 1517190 2-103 8
2-125 1513597 9-15 9 1514504 2-107 21 1517250 2-108 1
1512331 2-51 3 1513709 2-51 3 1514535 4-37 10 1517256 2-112 2
2-125 1513712 2-73 2 1514542 2-31 2 1517257 2-112 1
1512336 2-51 7 3-23 42 1514565 2-71 16 2-137 1
1512417 2-125 2 3-28 6 1514566 2-71 10 1517262 2-129 2
1512418 3-31 1 4-29 15 1514571 2-131 7 1517266 2-107 19
1512423 2-116 4 1513725 2-49 8 1514603 4-43 15 1517268 2-71 24
1512424 2-43 2 2-88 3 1514865 9-15 23 1517269 2-71 25
2-113 1 2-127 19 1514903 3-9 13 1517270 2-71 27
1512435 2-47 4 1513734 2-74 1 3-11 7 1518112 4-39 9
1512443 2-19 10 1513736 2-49 5 3-13 9 4-43 10
1512445 2-44 2 1513743 3-20 3 1515337 1-17 2 4-44 16
2-114 2 3-28 1 1-19 2 4-47 9
1512448 2-33 6 1513748 2-49 7 1-25 14 4-47 13
2-39 5 1513749 2-53 15 1515787 2-69 3 4-51 3
2-110 2 2-71 22 2-89 3 4-51 4
1512449 2-39 6 2-93 2 1515895 2-82 6 4-55 4
1512451 2-39 7 1513751 2-49 1 1516203 8-5 77 4-63 3
1512452 2-39 9 1513769 2-59 1516205 8-4 42 4-63 5
1512453 2-39 1 1513772 2-39 8 9-7 26 1518879 9-29 1
1512456 2-60 1 2-110 6 1516209 9-3 7 9-41
2-118 1 1513776 2-53 14 1516214 9-3 3 1519701 8-12 63
1512494 3-27 9 1513788 2-101 11 1516244 4-103 1 1519702 8-12 72
1512503 2-101 13 1513791 3-23 9 1516245 4-48 18 1520332 9-16 35
3-23 15 3-29 3 4-52 17 1520537 12-3 1
4-33 5 4-37 14 4-52 21 1520539 12-3 1
1512585 2-31 9 1513792 2-135 1 4-103 1 1520541 7-5 41
2-101 10 1513793 2-107 17 1516865 12-3 1 1520542 7-5 38
2-103 5 3-23 8 1516867 12-3 1 1520596 8-47 8
1512586 2-103 7 1513794 2-59 4 1516869 12-3 1 1520714 1-45 14
1512587 2-53 8 1513806 2-65 4 1516917 3-19 1520807 9-15 18
3-24 56 2-127 4 1516919 3-19 1520808 9-15 18
1512588 2-53 9 2-127 12 1516981 3-23 4 1520841 1-47 1
3-23 26 1513836 2-85 17 1517003 2-90 5 8-47 15
3-24 57 1513878 2-31 20 1517010 2-31 15 1521682 2-31 19
1512728 2-40 1 1513947 1-99 2 1517011 2-31 16 2-101 5
16-22 See Service Manual ©2008 HYSTER COMPANY
for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1521683 2-31 8 9-29 6 13-18 72 11-23 9


2-101 9 1524147 9-29 6 1527817 10-29 10 11-23 12
1521685 2-31 7 9-29 6 10-30 42 13-21 12
2-31 24 9-29 6 13-3 22 13-23 4
2-101 6 9-29 6 13-9 22 13-27 5
2-101 7 9-29 6 13-13 23 13-31 5
2-101 8 1524148 9-29 6 13-13 30 1529198 11-15 2
1521686 2-31 9-29 6 13-17 23 11-23 15
1521691 2-31 22 1524551 2-120 1 13-17 30 1529199 11-23 14
2-101 14 1524553 3-9 16 1527818 13-10 37 1529204 11-23 20
1521692 2-31 23 3-11 10 13-14 43 1529205 11-23 24
1521693 2-31 26 3-13 12 13-18 43 1529209 11-21 14
1521694 2-31 17 1524554 3-9 21 1527821 9-3 3 1529210 11-15 1
1521695 2-31 10 3-11 12 9-3 6 11-19 6
1521696 2-31 25 3-13 14 1527880 3-3 30 1529211 11-15 4
1521697 2-31 12 1524555 3-9 6 1527890 10-24 21 11-21 15
1521701 2-29 2 3-11 1 1527980 3-11 16 1529212 11-21 13
1521705 2-29 3-13 4 1528144 9-11 9 1529217 11-21 2
1521706 2-29 1525429 1-45 1 1528456 9-11 3 1529218 11-21 3
1521707 2-29 1525491 12-41 6 1528603 10-20 33 1529219 11-21 4
1521708 2-29 1525589 4-81 5 1528714 1-80 10 1529221 11-3 26
1521712 2-49 4 4-85 5 1528880 13-5 19 11-5 17
1521827 4-33 9 4-87 11 1529016 9-7 11-7 37
1521875 2-49 9 4-90 3 10-30 32 11-15 17
1521880 2-49 10 1525711 8-12 63 1529052 4-40 22 11-23 31
1521888 2-87 2 1527090 4-88 8 4-44 19 13-24 39
1521889 2-87 1 12-25 1 4-44 23 13-28 53
1521891 2-69 2 1527091 4-88 8 4-48 26 13-32 50
2-89 4 12-25 1 4-51 7 1529226 11-21 6
1521895 2-117 3 1527128 9-15 15 4-53 33 1529227 11-3 25
1521901 2-103 1 1527372 10-3 18 4-56 13 11-5 18
1521913 2-103 13 10-7 31 4-60 23 11-7 40
2-103 13 13-10 48 4-60 25 11-9 28
1521914 2-103 13 13-13 34 4-61 27 11-11 14
2-103 14 13-17 34 4-79 20 13-21 14
1521915 2-103 11 1527813 9-11 15 1529190 11-3 7 13-23 36
1521919 2-103 4 9-13 8 11-5 6 13-27 48
1521937 2-127 11 9-19 10 11-7 8 13-32 59
1521938 2-91 1 9-19 11 11-9 7 1529228 11-21 5
2-115 2 9-19 15 11-11 5 1529229 11-23 27
1521939 2-127 3 9-21 4 13-21 13 1529233 11-23 33
1521943 2-127 18 9-21 6 13-23 37 1529236 13-21 27
1521944 2-127 10 9-21 12 13-28 51 13-24 43
1521952 2-112 4 9-21 26 13-32 52 13-28 58
1521960 2-131 2 1527816 13-9 31 1529191 11-3 3 13-32 62
1521962 2-71 26 13-10 39 11-3 6 1529355 10-19 3
1521973 2-135 2 13-14 44 11-5 4 10-24 35
1521975 2-80 4 13-14 47 11-7 3 1529665 1-5 32
1524146 9-29 6 13-14 70 11-7 7 1530385 1-97 26
9-29 6 13-18 44 11-9 3 1530386 1-97 30
9-29 6 13-18 47 11-11 4 1530668 10-19 28
9-29 6 13-18 70 11-15 8 10-23 12
©2008 HYSTER COMPANY See Service Manual 16-23
for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

12-26 34 1534505 11-15 3 11-11 13 13-21 24


1530732 5-19 39 1534506 11-15 5 13-21 18 13-23 28
1531404 2-9 20 1534507 11-15 6 13-23 23 13-27 11
2-11 19 1534508 11-3 27 13-27 29 13-31 11
1531587 5-9 2 11-5 14 13-31 28 1536901 11-3 15
1532341 1-5 31 11-7 36 1536890 11-3 11 11-5 21
1532482 1-61 14 13-24 40 11-5 11 11-7 17
1532484 1-61 15 13-28 54 11-7 13 11-9 14
1532571 4-55 1 13-32 49 11-9 10 13-23 17
4-55 2 1534510 11-3 23 11-11 7 13-27 21
1532823 5-6 1 11-5 16 13-21 4 13-31 21
5-6 1 11-7 26 13-23 6 1536902 11-7 23
1532830 13-21 27 11-9 20 13-27 7 11-9 23
13-24 11-11 12 13-31 7 13-24 44
13-28 13-21 20 1536891 11-3 12 13-27 26
13-32 13-23 24 11-5 8 13-31 26
1532831 13-21 27 13-27 28 11-7 14 1536906 11-3 4
13-24 13-31 29 11-9 11 11-5 5
13-28 1534511 11-15 7 11-11 8 11-7 4
13-32 1534543 11-15 9 13-21 7 11-9 4
1533477 9-11 5 1534545 11-15 10 13-23 10 11-23 8
9-13 18 1534546 11-15 11 13-27 14 11-23 11
1533520 4-9 13 1534547 11-15 12 13-31 14 13-23 5
1533648 1-47 35 1534551 11-3 21 1536892 11-3 8 13-27 6
8-31 5 11-5 19 11-5 7 13-31 6
8-35 5 11-7 24 11-7 9 1536972 11-7 19
1533649 5-3 28 11-9 18 11-9 8 13-23 19
5-5 29 11-11 9 11-11 6 13-27 23
8-3 38 11-15 16 13-21 11 13-31 23
8-7 38 13-21 17 13-23 38 1536973 13-21 2
8-11 5 13-23 22 13-28 52 13-23 2
8-12 13-27 27 13-32 51 13-27 3
9-3 12 13-31 27 1536897 11-3 16 13-31 3
1533661 1-47 34 1534793 4-9 10 11-5 26 1536978 13-21 26
1-61 10 1536281 9-7 35 13-23 16 13-24 42
1-63 10 1536288 9-11 13 1536898 11-3 18 13-27 35
5-5 27 1536311 9-11 12 11-5 25 13-32 61
9-3 15 9-13 5 11-7 21 1536979 13-21 22
1533664 8-3 37 1536887 11-11 10 13-23 21 13-23 26
8-7 37 1536888 11-3 22 13-27 24 13-27 31
8-11 4 11-5 15 13-31 24 13-31 31
8-12 11-7 25 1536899 11-3 17 13-32 64
9-3 13 11-9 19 11-5 24 1536982 11-23 13
1533665 10-19 27 11-11 11 11-7 22 13-21 15
10-23 13 13-21 19 13-23 20 13-23 35
12-25 9 13-23 25 13-27 25 13-27 47
1534425 1-97 4 13-27 30 13-31 25 13-32 60
1534474 1-97 16 13-31 30 1536900 11-3 19 1536983 13-31 35
1534475 1-97 11 1536889 11-3 24 11-5 23 1537010 13-27 37
1534476 1-97 18 11-5 20 11-7 20 13-31 38
1534477 1-97 3 11-7 27 11-7 35 1537011 13-27 36
1534481 1-97 29 11-9 21 11-9 31 13-31 39
16-24 See Service Manual ©2008 HYSTER COMPANY
for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1537012 13-27 39 1543351 4-33 8 1546697 4-72 2 1556963 5-27 2


13-31 40 1543352 4-33 6 1547154 11-19 9 5-39 2
1537014 13-27 38 1543359 3-35 5 1547492 8-29 11 5-39 5
13-31 41 1543361 2-47 1 8-31 11 5-41 6
1537017 11-7 33 1543362 2-47 9 8-33 11 1556964 5-33 6
11-9 33 1543363 2-47 11 8-35 11 5-39 8
13-27 13 1543424 2-59 10 1547766 3-7 1 5-39 8
13-31 13 1543429 2-59 9 8-11 32 1556965 5-27 6
1537022 11-7 39 1543430 2-59 9 8-29 34 5-33 5
11-9 29 1543432 2-59 8-33 28 5-39 10
13-28 49 1543435 2-107 4 1551865 10-11 32 1556966 5-27 7
13-32 53 2-107 7 1552286 2-39 10 5-33 12
1537023 11-7 38 3-23 17 1552288 4-27 4 5-39 11
11-9 30 1543436 4-27 6 1552716 2-128 2 1556967 5-27 8
13-28 50 4-29 10 1552880 4-30 1 5-39 15
13-32 54 1543437 2-107 2 4-31 1 1556968 5-27 8
1537031 13-32 58 4-27 8 1553261 2-63 7 5-39 16
1537032 11-9 17 1543438 4-27 9 2-95 9 1556969 5-27 10
1537033 11-9 15 1543439 2-107 7 1553262 2-63 6 5-39 17
13-32 55 4-27 10 2-95 9 1556970 5-31 2
1538177 11-19 8 1543440 2-107 7 1553768 3-24 54 1556972 5-33 1
1538811 7-11 1543445 2-63 9 1553781 2-49 11 1556973 5-33 2
1538899 11-19 5 2-95 11 1553782 2-110 10 1556975 5-33 9
1538936 9-11 2 1543450 2-33 2 1553952 2-127 1 1556976 5-33 10
9-13 22 1543451 2-33 1 1553956 2-127 7 1556977 5-33 17
1539034 1-97 5 1543455 2-33 13 2-127 15 1556978 5-33 7
1539225 13-43 1 1543877 2-65 11 1554045 2-29 9 5-39 12
1539226 13-43 2 1543878 2-65 9 2-99 1 5-41 14
1539227 13-43 3 1543879 2-65 10 1554125 1-29 7 1556979 5-39 14
1539228 13-43 4 1543881 2-65 8 1556908 5-9 9 5-41 13
1539229 13-43 5 1543882 2-65 7 1556910 5-9 18 1556982 5-37 2
1539230 13-43 6 1543883 2-65 1556912 5-9 19 1556983 5-39 18
1539231 13-43 7 1543884 2-65 5 1556915 5-13 8 5-41 9
1539232 13-43 7 1543885 2-65 6 1556918 5-13 25 1556984 5-39 21
1539233 13-43 7 1543886 2-65 3 1556922 5-43 11 1556985 5-39 27
1539234 13-43 4 1543887 2-65 1556934 5-11 1 5-41 2
1539235 13-43 5 1543889 2-65 2 1556935 5-11 5 1556989 5-37 10
13-43 5 1543891 2-65 1 1556937 5-11 7 1556990 5-37 11
1541612 6-5 8 1543892 2-65 1 1556938 5-11 8 1556991 5-17 1
1541613 6-5 10 1543895 2-41 3 1556941 5-11 10 1556992 5-17 2
1541614 6-5 14 1543897 2-41 4 1556944 5-11 19 1556993 5-17 5
1541841 4-6 44 1544774 2-13 6 1556945 5-29 1 1556994 5-17 6
4-9 44 2-15 6 1556946 5-29 2 1556996 5-19 41
1543316 2-29 5 1545062 1-99 15 1556947 5-29 3 1556997 5-19 43
2-99 3 1545099 12-11 1556948 5-29 4 1556998 5-19 34
1543317 2-29 4 12-35 1 1556949 5-29 5 5-19 42
2-99 2 1545100 12-29 18 1556950 5-15 1 1556999 5-19 1
1543318 2-29 6 12-31 3 1556951 5-15 4 1557000 5-19 2
2-99 4 12-33 18 1556952 5-15 7 1557001 5-19 3
1543321 2-31 13 12-45 1556957 5-23 5 1557002 5-19 10
1543347 2-51 1 1545202 4-72 2 1556958 5-23 6 1557003 5-19 11
1543348 2-51 1 1545532 14-3 3 1556959 5-23 7 1557007 5-19 31
©2008 HYSTER COMPANY See Service Manual 16-25
for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1557008 5-19 32 1-19 4 1560555 1-67 10 1565229 11-15 13


1557009 5-19 33 1-70 7 1-69 16 1565230 11-15 13
1557010 5-19 35 1558295 1-17 5 1560556 1-67 8 1565231 11-15 13
1557011 5-19 36 1558296 1-17 6 1-69 14 1565232 11-19 1
1557012 5-19 37 1558297 1-17 7 1560623 1-67 3 1565233 11-19 1
1557014 5-19 1558298 1-17 8 1560624 1-67 4 1565234 11-19 1
1557263 5-9 1558299 1-17 9 1560625 1-67 5 1565235 11-19 1
5-11 25 1-19 9 1560626 1-67 9 1565236 11-19 2
5-13 1558300 1-17 15 1560627 1-67 7 1565237 11-19 2
5-15 1-19 15 1560636 12-3 1 1565238 11-19 2
5-17 1558301 1-17 16 1560638 12-3 1 1565239 11-19 2
5-20 1558302 1-17 18 1561530 1-93 1565240 11-19 3
5-27 1-19 18 1561540 1-41 14 1565241 11-19 3
5-31 1558303 1-17 19 1561604 6-5 11 1565242 11-19 3
5-33 1-19 19 6-17 1565243 11-19 3
5-37 1558305 1-17 22 1561756 4-63 8 1565244 11-12
5-39 1-19 22 1561964 3-9 3 11-19 4
5-41 1558306 1-17 23 3-11 19 1565245 11-12
5-43 1558307 1-17 26 3-13 19 11-19 4
1557421 9-37 14 1-19 26 1563036 7-5 16 1565246 11-12
1558015 1-23 2 1558442 1-19 5 1563863 1-95 8 11-19 4
1558016 1-23 4 1558443 1-19 6 1563864 1-95 10 1565247 11-12
1558017 1-23 7 1558444 1-19 7 1563867 9-11 7 11-19 4
1558020 1-15 18 1558445 1-19 8 9-13 12 1565248 11-16
1558021 1-15 17 1558446 1-19 16 1563906 1-95 11-21 1
1558022 1-15 3 1558447 1-19 23 1563927 10-29 14 1565249 11-16
1558023 1-15 7 1558581 4-5 18 1564243 3-9 9 11-21 1
1558024 1-25 10 4-9 21 3-11 3 1565250 11-16
1558025 1-29 6 1559691 1-17 24 3-13 6 11-21 1
1558027 1-41 10 1-19 24 1564349 9-39 13 1565251 11-16
4-13 3 1560246 10-11 32 1564721 9-11 7 11-21 1
1558028 1-70 1 13-18 71 9-13 11 1565252 11-23 5
1558029 1-65 10 1560248 10-11 32 1564897 10-20 51 1565253 11-23 5
1558031 1-39 9 13-18 71 1564900 10-20 50 1565254 11-23 5
1558032 1-65 1 1560537 1-67 1 1564902 10-20 52 1565255 11-23 5
1-67 1-69 1 1564978 2-51 1 1565256 11-21 11
1558033 1-41 11 1560538 1-69 3 1564992 2-47 12 1565257 11-21 11
4-19 1560539 1-69 4 2-115 1565258 11-21 11
1558035 1-93 13 1560540 1-69 5 1564993 2-115 5 1565259 11-21 11
1558036 1-11 2 1560544 1-69 7 1565007 2-107 18 1565260 11-23 28
1558037 1-11 5 1560545 1-69 8 4-37 5 1565261 11-23 28
1558038 8-47 38 1560547 1-67 13 1565040 2-107 4 1565262 11-23 28
1558039 8-47 28 1-69 12 1565045 2-112 5 1565263 11-23 28
1558040 8-47 25 1560548 1-67 14 1565220 11-15 15 1565264 11-23 29
1558041 1-43 4 1-69 13 1565221 11-15 15 1565265 11-23 29
1558042 1-43 13 1560549 1-69 10 1565222 11-15 15 1565266 11-23 29
1558043 7-5 16 1560552 1-67 11 1565223 11-15 15 1565267 11-23 29
1558049 3-19 18 1-69 17 1565224 11-15 14 1565268 11-13
1558050 1-43 18 1560553 1-67 12 1565225 11-15 14 1565269 11-16
1558051 1-45 1-69 9 1565226 11-15 14 1565270 11-23 1
1558055 1-43 9 1560554 1-67 6 1565227 11-15 14 1565271 11-23 2
1558294 1-17 4 1-69 15 1565228 11-15 13 1565272 11-23 3
16-26 See Service Manual ©2008 HYSTER COMPANY
for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1565273 11-23 4 13-31 20 1565483 13-21 8 1566762 1-37 6


1565274 11-23 6 1565416 11-7 34 13-23 15 1566764 1-41 9
1565275 11-23 7 11-9 32 13-27 17 4-13 4
1565276 11-21 12 13-27 12 13-31 12 1566765 4-13 2
1565277 11-23 10 13-31 12 13-32 67 1566767 1-37 3
1565278 11-23 16 1565417 11-9 16 1565484 13-21 25 1566770 1-41 13
1565279 11-23 17 13-32 56 13-23 31 1566771 1-41 7
1565280 11-23 18 1565418 11-9 13 13-28 57 1567676 4-63 8
1565281 11-23 19 1565419 11-9 12 13-31 46 1567941 1-43 19
1565282 11-23 21 1565420 11-9 24 1565485 13-21 21 1568388 10-35 2
1565283 11-23 22 1565421 11-7 30 1565486 13-23 33 1568389 10-35 2
1565284 11-23 23 11-9 25 13-27 41 1568390 10-35 2
1565285 11-21 8 1565422 11-7 28 13-31 37 1568391 10-35 2
1565286 11-21 7 11-9 26 1565487 13-23 32 1568392 10-35 2
1565337 11-23 25 1565423 11-9 27 13-27 40 1568719 4-29 6
1565338 11-23 26 1565424 11-7 32 13-31 36 1569747 10-20 36
1565339 11-21 10 1565425 11-3 13 1565488 13-23 29 10-24 33
1565340 11-21 9 11-5 9 13-27 33 1569800 4-107 1
1565341 11-23 32 11-7 15 13-31 33 1569803 3-7 13
1565342 11-23 34 13-23 12 1565489 13-23 30 10-20 34
1565343 11-23 35 13-27 16 13-27 34 1569867 3-7 31
1565344 11-19 7 13-31 16 13-31 34 1569877 4-103 1
1565345 11-3 28 1565426 11-3 14 1565492 13-32 57 1569972 4-39 5
11-5 27 11-5 10 1565493 13-31 45 4-40 26
11-7 41 11-7 16 1565494 13-31 44 1570601 4-65 3
11-9 34 13-23 11 1565495 13-31 43 4-65 4
11-11 15 13-27 15 1565496 13-31 42 4-65 5
11-24 36 13-31 15 1565499 13-27 45 4-69 15
1565346 11-24 37 1565427 11-3 9 1565500 13-27 44 1570602 4-15 1
1565347 11-24 38 11-5 12 1565501 13-27 43 4-15 4
1565348 11-23 30 11-7 11 1565502 13-27 42 4-15 4
1565411 11-5 1 13-23 9 1565885 2-107 4 4-15 5
1565412 11-3 5 13-28 56 1566041 1-11 19 4-15 5
11-5 2 13-31 47 1-15 8 4-15 6
11-7 6 1565472 5-19 13 1-15 16 4-15 6
11-9 6 1565473 5-19 27 7-5 3 4-15 7
11-11 3 1565474 5-19 6 1566044 1-11 4 4-15 7
13-21 6 1565479 13-21 9 1-31 5 4-15 8
13-23 8 13-23 14 1-59 2 4-15 8
13-27 9 13-27 18 1566205 4-19 3 4-15 9
13-31 9 13-31 18 4-21 3 4-15 10
1565413 11-7 5 1565480 13-21 10 1566206 4-19 4 4-15 10
11-9 5 13-23 15 4-21 4 1570603 4-65 3
13-27 8 13-27 19 1566208 4-21 6 4-65 4
13-31 8 13-31 19 1566209 4-21 7 4-65 5
1565414 11-7 2 1565481 13-21 16 1566210 4-19 6 4-69 3
11-9 2 13-23 34 4-21 8 1570606 4-63 8
13-27 2 13-27 46 1566211 4-21 9 1570608 4-79 9
13-31 2 1565482 13-21 8 1566212 4-21 10 1570609 4-79 12
1565415 11-7 29 13-23 13 1566213 4-21 11 1570610 4-79 14
11-9 22 13-27 17 1566216 4-19 5 1570611 4-79 10
13-27 20 13-31 17 1566411 7-5 6 1570612 4-79 13
©2008 HYSTER COMPANY See Service Manual 16-27
for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1570613 4-77 17 1579019 5-13 6 1583721 9-29 9 1584843 4-23 13


4-79 24 1579021 5-13 26 9-41 3 4-25 13
1570614 4-79 11 1579117 5-11 6 9-43 3 1584844 4-23 14
1570617 4-77 18 1579118 5-11 11 1584546 3-35 6 4-25 14
4-79 25 1579120 5-11 18 1584657 2-68 4 1584845 4-23 15
1570638 4-59 1 1579121 5-11 22 1584817 2-63 9 4-25 15
1570639 4-59 2 1579123 5-11 17 2-95 11 1584846 4-23 3
1570641 4-59 5 1579125 5-15 9 1584818 2-63 9 4-25 3
1570643 4-59 6 1579126 5-15 12 2-95 11 1584847 4-25 22
4-85 1579127 5-15 14 1584819 2-63 9 1584848 4-25 2
4-85 1579128 5-15 15 2-95 11 1584852 4-25 26
4-87 1579141 5-19 7 1584820 2-63 9 1584853 4-25 27
4-87 1580023 9-39 13 2-95 11 1584854 4-25 28
4-90 1580286 3-14 3 1584822 4-23 22 1584867 4-25 10
4-90 1580820 8-29 29 1584823 4-23 2 1584908 5-5 4
1570644 4-56 15 8-31 22 1584824 4-23 23 1584922 2-103 13
4-74 4 8-31 24 4-25 23 1584923 2-103 14
1570645 4-56 12 8-33 31 1584825 4-23 24 1584925 2-103 9
4-65 8 8-35 22 4-25 24 1584933 2-127 20
1571029 1-97 14 8-35 24 1584826 4-23 25 1584990 2-29 5
1571030 1-97 28 1580823 8-11 27 4-25 25 1584991 2-29 6
1571628 1-37 4 8-29 18 1584827 4-23 1 1584992 2-29 4
1571631 8-47 2 8-31 27 4-25 1 2-99 2
1571634 1-43 22 1581556 9-13 20 1584828 4-23 1 1584993 2-29 5
1571789 4-13 6 14-4 2 4-25 1 2-29 7
1571806 1-45 2 1581558 1-5 4 1584829 4-23 5 1584994 2-29 6
1572993 10-30 41 1-7 35 4-25 5 2-29 8
1573001 10-30 40 2-9 23 1584830 4-23 19 1584995 2-29 4
1573113 4-53 34 2-11 22 4-25 19 2-99 2
4-53 35 2-13 2 1584831 4-23 20 1584996 2-29 5
4-53 36 2-15 2 4-25 20 1584997 2-29 6
1573114 4-53 34 2-139 6 1584832 4-23 21 1584998 2-29 6
4-53 35 1581581 9-13 21 4-25 21 2-29 8
4-53 36 1581742 1-12 8 1584833 4-23 18 1584999 2-29 5
1573115 4-53 34 1581851 1-5 23 4-25 18 2-29 7
4-53 35 1581980 11-3 28 1584834 4-23 6 1585000 2-29 4
4-53 36 11-5 4-25 6 2-99 2
1574072 10-20 48 11-7 41 1584835 4-23 4 1585002 2-29 4
1574081 1-91 2 11-9 34 4-25 4 2-99 2
1574082 1-91 2 11-11 15 1584836 4-23 11 1585088 5-19 8
1574093 10-20 49 1581981 11-3 28 4-25 11 1585089 5-19 9
1578546 6-5 5 11-5 1584837 4-23 9 1585091 5-19 18
1578548 6-5 5 11-7 41 4-25 9 1585133 8-37 4
1579006 5-9 1 11-9 34 1584838 4-23 7 8-39 6
1579008 5-9 10 11-11 15 4-25 7 1585134 8-37 4
1579009 5-9 13 1582102 4-56 18 1584839 4-23 12 8-39 6
1579010 5-9 17 4-101 13 4-25 12 1585135 8-37 5
1579011 5-9 17 1582103 4-56 18 1584840 4-23 10 8-39 7
5-13 27 4-101 14 1584841 4-23 16 1585138 8-37 3
1579015 5-13 1 1582154 4-55 3 4-25 16 8-39 2
1579016 5-13 2 1582155 4-16 13 1584842 4-23 17 1585215 8-37 6
1579017 5-13 3 1583613 5-15 5 4-25 17 8-39 8
16-28 See Service Manual ©2008 HYSTER COMPANY
for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1585284 2-31 27 7-15 1 1603300 8-29 24 1607748 4-77 19


2-101 15 1597444 1-5 2 8-33 25 4-79 26
1588061 2-51 5 1-7 34 8-37 1607771 4-39 12
1588086 2-49 2-9 24 1603302 8-29 21 4-52 20
2-59 2-11 23 8-31 14 1607772 4-43 11
1588087 2-33 2-13 3 8-33 21 4-48 14
2-41 2-15 3 8-35 14 4-51 5
2-53 2-139 8 1603304 8-29 22 4-55 4
2-59 1597448 1-7 20 8-31 15 1607774 4-47 5
2-71 14-4 1 8-33 22 4-49 30
2-73 1597449 1-5 22 8-35 15 1607775 4-48 23
1588097 2-81 6 1597806 2-69 5 1603361 3-4 44 1607778 4-53 34
1588104 2-33 11 2-89 1 1603502 1-65 12 1607779 4-103 2
1588106 2-131 4 1597807 2-80 3 1603503 1-65 11 1607801 4-44 26
1588828 4-30 2 2-93 3 1603521 1-87 4-45 35
4-31 2 2-136 1 1-91 4-52 22
1588834 2-71 17 1597817 2-33 14 1603522 1-87 4-52 25
1588920 2-82 8 1598354 2-44 1 1-91 1607842 4-55 2
1588934 2-81 5 2-114 1 1603523 1-87 1607843 4-63 1
1589219 10-11 32 1598398 1-35 4 1-91 1608426 3-3 24
1589514 2-31 1 1-39 5 1603524 1-87 1608583 5-20
1589584 2-129 1-59 6 1-91 1608622 7-5 26
1590815 1-70 2 1598420 1-39 6 1603525 8-29 23 1609865 3-3 36
1590820 1-70 4 1598469 4-39 12 8-31 16 1609937 5-19 45
1590821 1-70 3 4-52 20 8-33 23 1610665 2-13 13
1590822 1-70 2 1598470 4-39 12 8-35 16 2-15 12
1590854 8-41 5 4-52 20 1603613 8-11 24 1610667 2-13 15
1590856 8-41 4 1599242 9-37 8 8-15 14 2-15 14
1590861 8-41 15 1600388 2-49 1603706 3-4 50 1610669 8-33 24
1591320 8-45 2 1600416 2-44 1 1603777 3-4 43 8-35 26
1591322 8-45 4 1600818 10-11 32 1603778 3-4 41 1610936 14-7
1591323 8-45 5 13-18 71 1603891 2-115 14-11 4
1591324 8-45 6 1600819 10-11 32 1603897 2-66 1 1610941 4-45 32
1591325 8-45 7 13-18 71 1605545 4-40 17 4-70 4
1591498 7-7 34 1601267 8-29 9 4-48 15 1610944 4-43 10
1592671 9-41 1 8-31 10 1605568 3-4 55 4-51 4
1592672 9-41 2 8-33 9 1605573 3-3 37 4-55 4
1592673 9-41 4 8-35 10 1605597 1-63 17 4-63 3
9-43 4 1601364 3-9 14 1606426 3-3 5 1610947 4-51 8
1592675 9-43 2 1601929 1-20 4 1606452 3-3 7 4-63 7
1592676 9-43 5 1601935 1-41 9 1606513 4-9 12 4-109 1
1592677 9-43 6 1602285 8-29 8 1606515 4-9 15 1610948 4-51 8
1593338 7-8 56 8-33 8 1606569 3-35 8 4-63 7
1593629 1-17 1602329 4-103 1606764 4-9 11 4-109 1
1-19 8-29 33 1607524 4-53 37 1610950 4-43 2
1594932 6-19 8-31 25 1607525 4-53 37 4-45 27
6-21 8-33 29 1607527 4-53 37 4-45 32
7-13 8-35 25 1607528 4-53 37 4-51 12
7-15 1602433 4-55 1 1607529 4-53 37 4-53 29
1595478 6-19 1 1602497 2-51 4 1607532 4-53 37 4-70 4
6-21 1 1603221 8-15 43 1607747 4-77 20 1610953 4-43 3
7-13 1 1603224 8-15 45 4-79 27 4-45 28
©2008 HYSTER COMPANY See Service Manual 16-29
for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4-45 33 1614484 3-25 3 1614573 2-27 10 1614661 8-11 23


4-51 13 1614485 3-25 2 1614574 2-27 11 1614664 8-11 22
4-53 30 1614486 3-25 1 1614575 2-57 5 8-29 5
1610992 7-11 4 1614488 2-27 5 1614576 2-53 1 8-33 5
1611029 4-70 4 1614489 2-27 3 1614577 2-73 1 1615055 1-93 12
1611032 4-51 1 1614490 2-27 8 1614578 2-71 20 1615056 1-91 4
1611146 7-11 1614491 2-53 7 1614579 2-49 2 1615057 1-91 4
1612390 7-11 9 4-29 9 1614580 2-49 3 1-92 7
1612393 7-11 9 1614492 2-33 9 1614582 2-53 4 1-92 10
1612634 3-9 15 1614493 2-33 7 1614583 2-27 6 1-93 11
3-11 9 1614495 2-63 3 1614584 4-37 11 1615062 1-92 8
3-13 11 1614496 2-63 1 1614586 3-23 45 1615063 1-92 8
1612804 2-22 3 1614499 2-63 3 1614590 3-24 52 1615064 1-92 8
2-71 1 1614500 2-63 3 1614591 2-53 5 1615066 1-92 9
1613651 6-3 6 1614501 2-71 14 1614592 4-37 3 1615067 1-92 9
1613740 8-29 31 1614502 3-23 3 1614593 2-53 12 1615068 1-92 9
8-31 29 1614503 2-42 2 1614595 3-23 32 1615073 1-91
8-33 34 1614504 2-33 12 1614596 3-23 33 1615075 1-83 2
8-35 29 1614511 2-63 8 1614597 2-22 1 1-84 9
1613771 8-29 30 1614513 2-80 1 1614598 4-37 1 1615076 1-83 2
8-31 28 1614515 2-16 6 1614599 4-37 4 1-84 9
8-33 33 2-90 6 1614600 3-23 36 1615077 1-83 2
8-35 28 1614516 4-37 7 1614601 3-24 50 1-84 9
1613799 8-15 22 1614522 2-77 1 1614603 3-23 27 1615078 1-83 2
8-29 7 1614524 2-27 1 1614604 3-23 28 1-84 9
8-31 1 1614531 2-73 4 1614605 4-37 13 1615079 1-83 2
8-33 7 1614532 2-73 3 1614607 2-24 1 1-84 9
8-35 1 1614541 2-71 30 1614608 3-23 20 1615105 1-79 4
1613877 9-21 8 1614542 2-71 19 1614609 3-23 23 1-87 3
1613901 9-15 17 1614544 2-49 6 1614610 3-23 24 1615106 1-79 4
9-16 36 1614545 4-37 8 1614615 2-40 4 1-87 3
1613902 9-15 17 1614546 2-16 4 1614616 4-37 6 1615107 1-79 4
9-16 37 1614547 3-24 63 1614618 3-24 53 1615109 1-79 4
1614066 2-41 2 1614548 2-73 10 1614619 3-23 12 1615110 1-79 4
1614311 2-71 29 1614549 2-22 2 1614620 3-23 19 1615111 1-79 4
1614312 2-27 12 1614550 2-71 21 3-24 1-80 8
1614315 3-23 25 1614551 2-24 3 1614621 3-23 29 1-80 10
1614319 3-23 14 1614552 3-23 18 1614622 3-23 41 1615124 1-79 5
1614320 3-23 37 1614557 3-23 35 1614623 3-23 38 1615125 1-79 5
1614322 2-69 1 1614558 3-23 1 1614624 3-23 34 1615126 1-79 5
1614323 2-40 3 1614559 3-24 58 1614626 3-23 39 1-80 7
1614452 2-57 3 1614560 2-71 8 1614627 2-16 1 1-80 11
1614453 2-57 2 1614561 2-71 9 1614628 2-23 2 1615127 1-79 5
1614454 2-42 4 1614562 3-24 60 1614631 2-22 4 1-80 7
1614458 3-24 62 1614564 3-23 46 1614632 4-29 16 1-80 11
1614459 2-67 5 1614565 3-23 47 1614633 2-53 11 1615128 1-79 5
1614461 2-107 13 1614566 3-24 51 1614635 2-42 3 1615129 1-79 5
3-23 40 1614567 3-23 5 1614636 4-29 17 1615131 1-79 6
1614464 2-16 5 1614568 2-27 3 1614638 4-29 5 1615132 1-80 7
1614466 3-24 61 1614569 2-27 7 1614640 4-29 4 1615136 1-80 9
1614467 3-24 59 1614570 2-71 7 1614641 4-37 1615137 1-80 9
1614483 3-25 1 1614572 2-27 2 1614644 3-23 21 1615138 1-80 8
16-30 See Service Manual ©2008 HYSTER COMPANY
for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1615139 1-80 8 1623050 4-66 13 1625570 2-71 12 1632172 1-8 1


1615140 1-80 10 1623195 8-47 36 1625613 9-7 35 1632173 1-8 1
1615141 1-80 10 1623196 8-47 34 1625615 9-7 20 1632514 6-6 34
1615143 1-80 11 1623197 8-47 33 9-33 1632864 4-44 16
1615144 1-80 11 1623266 1-19 1 1625617 9-7 20 1632866 4-44 17
1615147 1-91 2 1623268 1-17 1 9-33 1632867 4-44 17
1615149 1-91 2 1623270 1-17 1625638 3-11 15 1632919 6-13 33
1-91 2 1-19 3-13 15 1632921 6-13 24
1615150 1-91 2 1623800 1-97 28 1625639 3-11 11 1632922 6-13 26
1615152 1-93 1623801 1-97 28 3-13 13 1632924 6-13 29
1615154 9-16 34 1623802 1-97 28 1625683 3-7 10 1632983 2-90 2
1615156 9-15 19 1623812 1-43 8 1625944 2-139 1 1632984 2-97 4
1615157 9-15 31 1623890 4-48 20 1625960 3-9 20 1633070 1-5 3
1615158 1-93 12 4-49 31 1625961 3-9 17 1633071 1-5 1
1615363 4-21 5 4-49 32 1626113 12-19 33 1633362 1-7 14
1615364 1-41 11 4-49 33 12-33 3 1633363 1-7 13
4-21 4-52 18 12-43 5 1633369 1-7 12
1615829 2-33 3 1623950 1-63 12 1626931 2-15 7 1633370 1-7 17
1616202 14-9 2 1624002 1-97 1626996 1-31 2 1633980 3-11 5
1616213 14-9 2 1624020 9-27 1 1627991 4-5 16 3-13 3
1617615 4-5 1 1624021 9-27 3 4-9 20 1634171 1-7 40
4-5 9 1624022 9-27 4 1628086 3-11 17 1634172 1-7 27
4-9 1 1624023 9-27 5 1628088 3-9 7 1634291 3-11 8
1617617 4-5 13 1624024 9-27 6 3-11 2 1634308 1-7 25
1617618 4-5 5 1624025 9-27 7 3-13 5 1634394 6-3
4-9 5 1624026 9-27 9 1628090 1-7 33 6-5
1618220 2-27 4 1624027 9-27 10 1628436 3-7 23 6-13
1618452 5-3 31 1624028 9-27 11 1628948 1-93 14 1634395 6-3
5-5 28 1624029 9-27 13 1-95 17 6-5
9-3 14 1624030 9-27 14 1628949 1-93 14 6-13
1618590 2-95 9 1624055 13-3 1-95 17 1634397 6-3
1618648 2-33 15 13-10 1628959 2-139 1 6-9
1618997 2-21 3 13-14 1628960 2-139 1 6-15
1618998 2-21 2 13-19 1628961 2-139 1 1634443 4-47 6
1618999 2-21 4 13-21 1628962 2-139 1 4-52 23
1619000 2-21 5 13-24 45 1628963 2-139 3 4-52 24
1619371 4-27 3 13-32 65 1628964 2-139 2 4-52 27
1619570 2-36 1 1624512 3-23 11 1628965 2-139 1 1634444 4-47 6
2-109 1 1624514 3-23 10 1628966 2-139 1 1634448 4-48 19
1619572 2-36 1 1624515 3-23 6 1628967 2-139 1 1634450 4-47 12
2-109 1 1624698 8-29 20 1628969 6-19 2 4-51 11
1619729 9-15 32 8-31 26 6-21 2 1634763 8-37
1619731 9-27 2 1624829 2-57 6 7-13 2 8-39
1619732 9-27 16 1624871 2-40 2 7-15 2 1634764 8-37 23
1619734 9-27 15 1624872 2-68 1629234 1-47 36 8-39 4
1619901 6-18 2 1624994 2-53 2 8-31 6 1634854 3-3 18
7-12 2 1625196 7-7 27 8-35 6 1634889 2-9 21
1622844 5-6 1 1625540 2-139 1 1629270 3-7 14 2-11 20
1622845 5-3 15 1625566 2-71 23 1629274 3-7 3 1634993 8-47 40
5-5 10 1625567 2-71 4 1629351 2-9 9 1635003 1-52 1
1622846 5-3 11 1625568 2-71 15 2-11 9 1635005 1-11 30
5-5 9 1625569 2-71 13 1632171 1-8 1 1635006 1-11 29
©2008 HYSTER COMPANY See Service Manual 16-31
for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1635018 1-31 3 1635278 2-107 10 1635354 2-131 1 1635424 3-21 4


1635019 1-31 4 1635279 3-35 4 1635355 3-28 8 1635452 2-115 6
1635020 1-31 6 1635280 2-107 5 3-31 5 1635454 3-21 3
1635021 1-31 8 1635281 2-97 3 3-32 1 1635457 2-107 1
1635022 1-31 9 1635282 2-95 2 3-35 13 1635461 2-123 5
1635023 1-31 10 1635286 2-97 7 1635356 2-132 7 1635462 2-123 5
1635025 1-31 15 1635290 2-103 14 1635357 2-117 6 1635464 2-103 10
1635026 1-31 14 1635291 2-97 2 1635359 2-107 3 1635556 9-15 17
1635088 2-13 7 1635295 2-95 10 1635360 2-132 2 1635557 9-15 17
1635114 14-7 2 1635298 2-97 1 1635361 2-132 3 1635845 1-7 16
14-11 4 1635300 2-137 5 1635362 2-93 10 1636056 1-7 18
1635188 2-9 25 1635302 2-115 6 1635363 2-85 15 1636057 1-7 19
2-11 24 1635303 3-21 6 1635364 3-32 2 1636066 1-7 21
1635220 2-113 9 1635304 3-27 1 1635365 3-35 14 1636067 1-7 37
1635222 3-28 10 1635305 3-27 2 1635366 2-134 2 1636182 1-93 14
1635224 2-119 1 1635307 2-31 6 1635367 2-125 1 1-95 18
1635225 2-123 3 2-101 8 1635368 2-132 5 1636183 1-93 14
1635227 2-97 6 1635308 2-101 7 1635369 2-93 1 1-95 18
1635228 2-115 1 1635309 2-121 3 1635370 3-31 2 1636372 9-15 2
1635229 2-117 1 1635310 2-99 6 1635371 2-123 8 1636373 9-15 2
1635230 2-131 3 1635311 3-28 9 1635372 2-123 2 1636383 14-9 2
1635233 2-123 7 1635312 3-21 5 1635373 2-112 3 1636384 14-9 2
1635234 2-123 6 1635313 3-28 7 1635374 2-112 6 1636463 1-7 39
1635235 2-131 6 1635314 2-110 8 1635375 2-123 1 1636500 1-7 38
1635239 2-29 1635315 2-107 16 1635376 3-31 4 1636534 9-25 27
1635240 2-107 1 1635316 2-95 5 1635377 2-132 4 1636535 9-25 24
1635242 2-136 2 1635317 3-29 1 1635378 2-127 24 1636536 9-25 22
1635243 2-29 1635318 2-91 2 1635379 2-132 6 1636539 9-25 15
1635244 2-29 1635319 2-121 2 1635380 2-127 22 1636540 9-25 16
1635251 2-86 2 1635320 2-86 3 1635382 2-97 8 1636543 9-25 26
1635254 2-127 21 1635321 2-103 3 1635383 2-97 9 1637098 1-7 31
1635255 2-115 4 1635323 2-107 9 1635384 3-35 9 1637309 1-5 21
1635256 2-115 8 1635324 2-107 12 1635387 2-107 6 1637312 1-5 20
1635258 2-43 1 1635325 2-107 20 1635388 2-127 2 1637322 1-5 16
2-113 10 1635326 3-35 7 1635393 3-35 12 1637426 7-7 34
1635259 2-97 10 1635327 3-27 1635394 3-35 10 1637777 2-99 3
1635260 2-124 4 1635330 2-101 2 1635395 2-124 2 1637782 2-99 3
1635261 2-137 2 1635332 3-27 5 1635396 2-117 5 1637783 2-99 3
1635262 2-137 4 1635333 3-27 6 1635397 2-128 1 1637784 2-99 3
1635264 3-27 4 1635334 3-27 7 1635398 3-35 11 1637785 2-99 3
1635265 2-133 1 1635335 3-27 8 1635399 3-35 15 1637850 2-110 3
1635266 2-116 2 1635336 2-123 4 1635400 2-95 3 1637851 2-110 4
1635267 3-28 5 1635337 2-137 3 1635403 2-90 1 1637852 2-110 9
1635269 2-93 8 1635338 3-27 3 1635406 2-95 8 1637868 2-63 5
1635270 2-124 3 1635340 2-93 6 1635407 2-103 2 1638188 9-29 9
1635271 3-21 1 1635342 2-107 1 1635408 2-95 8 9-43
1635272 2-93 9 1635345 2-107 22 1635409 2-95 4 1638350 9-33 28
1635273 2-99 9 1635346 2-103 14 1635410 3-35 12 1638351 9-33 26
1635274 2-99 7 1635348 3-28 12 1635411 2-88 4 1638356 9-33 15
1635275 2-93 4 1635349 3-28 11 1635412 2-86 1 1638365 9-33 22
1635276 3-28 4 1635350 2-116 5 1635421 2-107 14 1638366 9-33 20
1635277 2-107 8 1635353 2-136 2 1635422 2-107 15 1638367 9-33 21
16-32 See Service Manual ©2008 HYSTER COMPANY
for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1638368 9-33 25 1643621 14-4 10 1647994 3-3 11 1656603 1-69 11


1638370 9-33 12 1643866 2-101 17 1648135 4-5 40 1656604 1-69 18
1638371 9-33 8 1644166 3-21 2 1648280 1-5 10 1656996 3-9 6
1638372 9-33 9 1644791 1-32 11 1648281 1-5 5 3-11 1
1638373 9-33 10 1644792 1-32 7 1648590 2-85 3 3-13 4
1638374 9-33 5 1644793 1-32 9 1648640 4-5 17 1656997 3-9 6
1638375 9-33 2 1644794 1-19 3 4-9 35 3-11 1
1638376 9-33 3 1-26 1649266 1-8 5 3-13 4
1638377 9-33 4 1644795 1-17 3 1649268 1-61 22 1657357 2-11 4
1638378 9-33 30 1-26 1649349 4-33 1 1657358 2-11 5
1638379 9-33 7 1644796 1-26 1 4-35 9 1657620 1-31 7
1638380 9-33 11 1644797 1-26 10 1649438 2-9 10 1657710 5-19
1638381 9-33 6 1644798 1-26 11 2-11 8 1658125 1-59 1
1638419 2-95 10 1644799 1-26 7 1649573 1-7 8 1658126 1-59 5
1638420 2-95 10 1644800 1-26 8 1649738 3-29 2 1658127 1-59 8
1638421 2-95 10 1644801 1-26 4 1650536 1-61 20 1658128 1-59 3
1638422 2-95 10 1644802 1-26 5 1-63 18 1658138 1-59 4
1638441 1-7 22 1644803 1-26 1 1650537 1-61 17 1658139 1-65 15
1638509 9-33 6 1644804 1-26 3 1650539 1-61 13 1658140 1-65 13
1638696 2-101 12 1644805 1-26 11 1650569 2-139 14 1658153 8-12 79
1638703 2-95 6 1644806 1-26 10 1650570 2-139 7 1658214 1-52 2
1638785 3-9 6 1644929 5-41 1 1651353 8-29 6 1658271 2-9 6
3-11 1 1644930 5-41 11 8-33 6 1658272 2-9 4
3-13 4 1645064 14-9 1651378 1-47 10 1658850 2-13 10
1638803 9-33 24 1646608 1-8 8 1-52 1 2-15 9
1638852 2-33 15 1646626 8-25 5 1651884 10-23 10 1658852 4-63 8
1638854 2-33 15 1646627 8-25 7 1652018 4-5 39 4-63 8
1638856 2-39 11 1646704 14-4 3 4-10 48 1658854 2-13 10
1639100 8-12 64 1646705 14-4 3 1652020 1-41 13 2-15 9
8-15 36 1646791 8-11 26 1653711 10-23 9 1658856 2-13 11
1639761 9-43 1 1646833 14-5 1 1654762 2-130 3 2-15 10
1640074 9-11 10 1646834 14-5 1 1654795 4-43 15 1658942 4-5 29
1640824 2-101 16 1646837 8-11 16 1654935 1-35 2 4-9 33
1641021 3-3 20 1646845 8-11 25 1655098 8-3 13 1658984 4-29 8
1641022 3-3 32 1646897 8-11 8 8-7 13 1659020 2-11 11
1641024 3-3 26 1646944 8-11 33 1655099 8-3 13 1659021 2-9 19
1641025 3-4 48 8-29 35 8-7 13 2-11 17
1641027 3-4 51 8-33 27 1655100 8-3 13 1659115 4-52 28
1641637 1-26 6 1646947 3-3 10 8-7 13 1659116 4-53 28
1641640 1-26 2 1646948 3-3 1 1655132 4-16 16 1659511 1-41 5
1641835 5-20 1646949 3-3 12 1655134 4-53 37 1659572 4-27 1
1641836 5-19 16 1646950 3-3 12 1655361 8-25 1 1659579 5-19 12
1641837 5-19 44 1647654 7-5 43 1655362 8-25 6 1660034 8-41 1
1641838 5-19 20 1647655 7-5 31 1655365 1-32 4 1660035 8-41 13
1641840 5-19 25 1647751 8-29 28 1655427 3-13 10 1660036 8-41 12
1641841 5-19 30 8-31 30 1655548 5-27 5 1660037 8-41 10
1642099 6-5 7 8-33 32 1656022 8-8 43 1660038 8-41 11
6-9 5 8-35 30 8-41 1660039 8-41 3
1643338 1-93 14 1647769 1-5 29 1656599 1-65 1 1660041 8-41 7
1643440 7-7 30 1647772 1-5 33 1-69 1660765 14-7 1
1643441 7-7 31 1647825 14-4 3 1656600 1-69 6 1660766 14-7 3
1643562 14-4 11 1647826 14-4 3 1656601 1-69 1660786 8-29 17
©2008 HYSTER COMPANY See Service Manual 16-33
for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

8-31 19 1661396 2-130 3 1671274 8-27 7 1678426 8-15 29


8-33 17 1661398 2-90 4 1671555 8-15 44 1678427 8-15 35
8-35 19 1661437 2-132 1 1671560 8-15 32 1678428 8-15 31
1660935 2-82 1 1661442 2-125 1671563 8-15 28 1678429 8-15 18
1660936 2-82 4 1661443 2-125 1671564 8-15 17 1678430 8-15 30
1660937 2-82 5 1661514 4-6 49 1671565 8-15 15 1678435 8-15 19
1660992 4-5 31 4-10 53 1671570 8-27 8 1678436 8-15 13
4-10 46 1662037 3-23 16 1671705 13-21 1678448 1-5 3
1661032 2-82 7 1662038 2-19 13 13-24 46 1678450 1-5 1
1661033 2-82 11 1662039 4-34 6 13-28 1683160 1-59
1661034 2-82 12 1662040 4-34 6 13-32 63 1686670 1-61 17
1661035 2-82 13 1662041 4-34 8 1672504 1-47 26 1686686 1-61 14
1661036 2-82 9 1662042 3-23 43 1672505 1-48 46 1687037 1-93
1661037 2-82 10 4-29 11 1672803 9-27 17 1687622 2-137 5
1661038 2-82 2 1662044 4-29 2 1672883 8-15 33 1687732 8-31 18
1661039 2-82 3 1662045 4-29 3 1672885 5-3 8-35 18
1661040 2-81 1 1662046 2-41 1 1673287 8-15 16 8-39
4-34 5 1662047 2-71 2 1673423 8-15 6 1687821 8-31 2
1661041 2-81 2 1662048 2-71 5 1673424 8-15 7 8-35 2
1661042 2-81 7 1662314 2-103 1673488 9-7 14 1687878 8-15 10
1661043 2-81 8 1662315 2-101 1673489 9-7 13 1687881 9-21 2
1661044 2-81 9 1662544 1-7 15 1673562 2-9 19 1688091 4-5 21
1661045 2-81 10 1662578 9-39 15 2-11 17 4-9 24
1661047 2-134 1 1662992 13-43 5 1673663 9-3 1688092 4-5 19
1661048 3-30 1 1662993 13-43 1673670 9-3 4-9 22
1661049 3-30 2 1663076 1-61 9 1676624 3-31 6 1688643 6-19 2
1661070 2-116 1 1-63 11 1676814 9-13 2 6-21 2
1661071 2-131 5 1663785 2-7 5 1676815 5-9 20 7-13 2
1661072 2-111 1 1663786 2-7 1 1676971 9-13 1 7-15 2
1661074 2-85 16 1664394 1-17 1676979 9-13 19 1688644 6-19 2
1661076 2-60 2 1664396 1-19 1677294 2-7 3 6-20 2
2-118 2 1664403 1-65 14 1677295 2-7 7 7-13 2
1661077 2-85 1664404 1-65 16 1677296 2-7 7 7-14 2
1661078 2-85 1 1664405 1-11 26 1677297 2-7 8 1688645 6-18 2
1661079 2-85 14 1664559 14-3 1 1677298 2-7 7 7-12 2
1661080 2-85 12 14-7 2 1677389 8-15 11 1688690 8-3 13
1661082 2-85 4 14-11 4 8-15 12 8-7 13
1661084 2-124 1 14-12 1 1677533 10-23 2 1689346 3-7 15
1661085 2-97 5 1665052 4-5 33 1677534 10-24 19 9-13 23
1661086 2-96 1 4-9 36 1677603 10-23 4 1689914 1-61 20
2-101 1 1665237 4-5 32 1677640 9-13 3 1-63 18
1661095 14-12 4-9 31 1677858 3-7 10 1691114 10-3 6
1661144 3-21 2 1665321 4-5 8 1677891 8-27 1 10-7 3
1661145 2-117 4 1665434 4-5 14 1678202 1-12 6 10-11 3
1661205 2-107 6 1665756 1-51 1678203 1-12 1 10-15 6
1661211 2-95 1 1666567 2-90 1 1678204 1-12 2 10-27 4
1661288 2-103 3 1667169 4-108 1678250 8-15 4 12-3 2
1661289 2-103 12 1667221 4-5 34 1678391 1-5 5 13-3 10
1661292 3-27 10 4-9 37 1678421 8-27 6 13-5 37
1661388 1-61 7 1670448 11-7 31 1678422 8-15 21 13-9 10
1-63 6 1670534 4-81 10 1678423 8-15 20 13-13 3
1661394 2-130 3 4-87 12 1678425 8-15 34 13-17 3
16-34 See Service Manual ©2008 HYSTER COMPANY
for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1691166 10-29 7 2042889 4-87 2046088 12-25 2 2050422 10-11 38


1691359 5-13 1 2043084 8-4 51 2046118 1-25 9 2050423 10-11 39
1691360 5-43 1 8-8 51 2046249 4-81 2050424 10-11 40
1691361 5-13 15 2043194 1-47 43 2046250 4-82 2050522 8-15 9
1691399 5-27 1 1-51 2046438 1-100 3 2051205 4-72 3
1691404 5-39 1 2043287 7-3 2046463 4-55 9 2051228 4-72 4
1692151 1-91 2 7-5 4 2046552 9-35 6 2051270 4-72 1
1693006 4-33 1 2043331 13-5 2046600 1-101 5 2051279 4-72 2
4-35 9 2043332 13-5 2046767 9-9 5 2052773 4-11 2
1694274 9-13 6 2043344 9-29 5 2046866 1-95 25 2052774 4-11 3
1694496 1-5 2043351 4-11 7 2046894 10-7 15 2052775 4-11 4
1694653 1-5 10 2043352 1-95 33 10-11 15 2052776 4-11 5
1700341 7-5 27 2043353 1-95 32 11-7 10 2052832 9-15
1706985 8-27 3 2043354 1-95 30 11-9 9 9-19 9
1707004 2-29 5 2043469 1-100 1 13-13 19 9-21 1
1707619 2-29 1-101 7 13-17 19 2052833 9-15
1707620 2-29 4 2043471 1-100 2 13-27 10 9-19 9
1707621 2-29 5 1-101 6 13-31 10 9-21 1
1707622 2-29 6 2043472 1-100 2 13-39 2054005 9-29 8
1707771 8-15 13 1-101 6 2046986 10-7 22 9-29 8
1708446 8-27 6 2043476 1-100 2 10-11 22 9-29 8
1708447 8-39 1-101 6 13-13 24 9-29 8
1708450 5-3 7 2043478 4-91 13-17 24 9-29 8
5-5 32 14-11 5 2046987 10-7 23 9-29 8
1708510 2-29 12 2043479 1-99 7 10-11 23 9-29 8
1708511 2-29 4 2043480 4-92 13-13 27 9-29 8
1708512 2-29 5 14-11 14 13-17 27 9-29 8
1708513 2-29 6 2043493 1-99 32 2047719 10-11 9-31 6
2003859 7-5 8 2043536 10-30 23 2047737 10-3 22 2054224 1-95
2004005 1-47 32 2043538 10-30 23 10-7 29 4-77
2013361 9-37 9 2043546 1-29 9 10-11 29 2054225 1-95
2013366 9-37 13 4-74 2047738 10-3 23 4-79
2015363 9-37 2043677 4-90 10-7 30 2054251 10-24 37
9-39 1 2043678 4-97 10-11 30 2054252 10-24 37
2015364 9-37 2043801 1-100 3 2047859 4-55 5 2054253 10-24 37
9-39 1 2043867 4-85 4-55 6 2054254 10-24 37
2015375 9-37 14 2043879 4-11 6 2048063 1-99 33 2054255 10-24 37
2015376 9-37 14 2043980 8-11 13 2048337 10-15 2054256 10-24 37
2015377 9-37 14 2043981 8-4 51 2048338 10-15 2054257 10-24 37
2015381 9-37 1 8-8 51 2048533 13-18 77 2054258 10-24 37
2032001 9-37 2044372 7-11 8 2048534 13-18 78 2054259 4-107
9-39 1 2044400 1-99 19 2048535 13-18 79 10-20 47
2032492 7-11 5 2044515 4-9 17 2048536 13-19 80 2054260 4-107
2033612 5-3 30 2045885 4-98 2048777 13-3 10-20 47
2034459 1-99 21 14-5 4 2048780 13-3 27 2054261 4-107
2037398 9-37 2046001 4-89 2048781 13-3 28 10-20 47
9-39 1 2046030 4-88 1 2049288 9-37 5 2054262 4-107
2041923 9-29 12-25 1 2049849 1-47 31 10-20 47
9-31 2046031 4-88 1 4-72 2054263 4-107
2042507 1-37 5 12-25 1 2049945 10-11 35 10-20 47
4-69 2046072 10-11 36 2050044 1-99 30 2054264 13-5 11
2042724 4-80 2046087 12-25 2 2050421 10-11 37 2054463 4-55 5
©2008 HYSTER COMPANY See Service Manual 16-35
for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4-55 6 13-18 55 4-40 14 10-29


4-56 18 2058163 13-14 71 4-43 4 10-37
2055678 4-13 5 2058164 13-14 72 4-44 18 2071686 10-27
2056066 13-9 29 2058165 13-14 73 4-52 19 10-29
13-14 52 2058166 13-14 74 2064919 14-9 8 10-37
13-18 52 2058167 10-24 38 2066064 8-29 32 2071797 10-29 18
2056067 13-9 30 2058168 10-24 38 8-31 17 2071798 10-29 18
13-14 53 2058169 10-24 38 8-33 30 2071799 10-29 18
13-18 53 2058170 10-24 38 8-35 17 2071800 10-29 18
2056074 13-18 75 2058171 10-24 38 2066204 4-101 2071801 10-29 18
2056075 13-18 76 2058172 10-24 38 7-5 10 2072353 4-9 9
2056208 9-7 31 2058173 10-24 38 2067307 11-11 2074432 5-3 2
2056209 9-7 32 2058174 10-20 45 2067308 11-3 5-5 3
2056447 1-43 11 2058175 10-20 45 2067309 11-3 2075658 1-99 37
2056545 5-3 1 2058176 10-20 45 2067310 11-3 2076168 3-3 31
5-5 1 2058177 10-20 45 2067311 11-7 2076661 3-19 23
2056776 13-10 38 2058178 10-20 45 2067312 11-9 2079027 1-8 2
13-14 56 2058180 10-24 39 2067340 9-37 2079078 3-3 25
13-18 56 2058181 10-24 39 9-39 1 2079080 3-3 21
2057806 10-3 2058182 10-24 39 2071043 10-35 2079273 7-11 6
2057807 10-3 2058183 10-24 39 2071044 10-35 2080826 4-5 35
2057808 10-3 2058184 10-24 39 2071045 10-35 4-9 40
2057809 10-7 2058185 10-24 39 2071046 10-35 2081196 1-99 28
2057814 13-17 2058186 10-24 39 2071047 10-35 2082217 4-11 1
2057864 10-3 34 2058187 10-24 39 2071311 5-9 2082622 1-99 31
10-7 38 2058188 10-20 46 5-11 2083131 7-7 40
2057981 10-3 32 2058189 10-20 46 5-13 7-11
10-7 36 2058190 10-20 46 5-15 2084159 1-99 6
2057982 10-3 33 2058191 10-20 46 5-17 2085491 2-81
10-7 37 2058192 10-20 46 5-19 2-82
2057983 10-7 39 2058685 10-24 38 5-23 2-85
2057984 10-7 40 2058930 1-100 3 5-24 2-86
2057985 10-7 41 2059720 9-11 6 5-27 2-87
2057986 10-7 42 9-13 16 5-29 2-88
2057987 13-10 40 2060301 11-15 5-31 2-89
13-14 48 11-19 5-33 2-90
13-18 48 11-21 5-35 2-91
2057988 13-10 41 11-23 5-37 2-92
13-14 49 2060302 11-15 5-39 2-93
13-18 49 11-19 5-41 2-95
2057989 13-9 28 11-21 5-43 2-96
13-14 50 11-23 2071664 10-30 31 2-97
13-18 50 2060303 11-15 2071682 10-27 2-99
2057990 13-9 27 11-19 10-29 2-101
13-14 51 11-21 10-37 2-103
13-18 51 11-23 2071683 10-27 2-104 1
2058006 4-55 3 2060304 11-15 10-29 2-107
2058161 13-10 36 11-19 10-37 2-108
13-14 54 11-21 2071684 10-27 2-110
13-18 54 11-23 10-29 2-111
2058162 13-10 35 2060555 4-39 11 10-37 2-112
13-14 55 4-40 13 2071685 10-27 2-113
16-36 See Service Manual ©2008 HYSTER COMPANY
for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

2-114 2-111 4-63 13-10 43


2-115 2-112 2089087 4-102 13-23 18
2-116 2-113 2089088 4-102 13-43
2-117 2-114 2089621 8-3 40 2092486 4-105
2-118 2-115 2089636 8-4 54 10-3 29
2-119 2-116 2090634 5-3 24 10-7 45
2-120 2-117 5-5 25 11-3 10
2-121 2-118 2090636 5-3 29 11-5 13
2-123 2-119 5-5 26 11-7 12
2-124 2-120 2090638 5-3 9 11-15 20
2-125 2-121 5-5 35 13-10 44
2-127 2-123 2090639 5-3 12 13-14 45
2-128 2-124 5-5 34 13-18 45
2-129 2-125 2090765 1-99 12 13-24 41
2-130 2-127 2090774 1-99 11 13-28 55
2-131 2-128 2090882 9-3 4 13-31 48
2-132 2-129 2090884 9-3 10 2092520 13-21
2-133 2-130 2090886 9-3 9 2092521 13-23
2-134 2-131 2091407 9-3 25 2092522 13-23
2-135 2-132 2091408 9-3 22 2092523 13-23
2-136 2-133 2091418 1-41 8 2092524 13-27
2-137 2-134 2091525 5-3 7 2092525 13-31
3-21 2-135 5-5 32 2092542 2-13 1
3-27 2-136 2091539 3-3 2 2092719 1-43 16
3-28 2-137 2091553 3-4 47 2092720 1-43 16
3-29 3-21 2091695 3-9 12 2093122 1-5 17
3-30 3-27 3-11 18 2093555 5-9
3-31 3-28 3-13 18 5-11
4-27 3-29 3-14 5-13
4-30 3-30 2091697 3-14 4 5-15
4-33 3-31 2091698 3-14 2 5-17
2085495 2-81 4-27 2092483 10-3 38 5-19
2-82 4-30 10-7 32 5-23
2-85 4-33 11-3 20 5-24
2-86 2086313 13-3 11-5 22 5-27
2-87 2086314 13-9 11-7 18 5-29
2-88 2086315 13-9 13-10 43 5-31
2-89 2086316 13-9 13-18 69 5-33
2-90 2086317 13-13 13-23 18 5-35
2-91 2086318 13-17 13-31 22 5-37
2-92 2087632 2-15 1 13-43 5-39
2-93 2088035 4-70 2092484 10-3 38 5-41
2-95 2088036 2-9 12 11-3 20 5-43
2-96 2-11 14 11-5 22 2093714 1-37 5
2-97 2088714 4-6 47 13-10 43 4-65
2-99 4-39 13-14 69 2094020 1-43 15
2-101 4-43 13-23 18 2094176 4-10 51
2-103 2088901 1-43 3 13-27 22 4-47
2-104 1 4-13 1 13-43 4-51
2-107 4-15 2092485 10-3 38 2095552 2-16
2-108 4-55 11-3 20 2-17
2-110 4-59 11-5 22 2-19
©2008 HYSTER COMPANY See Service Manual 16-37
for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

2-21 2-31 4-10 52 5-39


2-22 2-33 4-104 5-41
2-23 2-35 1 2098895 1-65 5-43
2-24 2-39 2098997 1-63 22 2104835 4-55
2-27 2-40 2099148 8-8 54 4-59
2-29 2-41 2099151 8-7 36 4-63
2-31 2-42 2099161 8-3 36 2105569 1-43 16
2-33 2-43 2099162 8-3 36 2105570 1-43 16
2-35 1 2-44 2099164 4-94 2105990 1-61 1
2-39 2-47 14-9 11 1-63 1
2-40 2-49 2099166 14-7 2107117 2-81
2-41 2-51 2099414 4-109 2-82
2-42 2-53 14-4 2-85
2-43 2-54 2099768 3-13 10 2-86
2-44 2-57 2099769 3-9 14 2-87
2-47 2-59 2099775 2-9 16 2-88
2-49 2-60 2-11 12 2-89
2-51 2-63 2100213 1-61 1 2-90
2-53 2-65 1-63 1 2-91
2-54 2-66 2100215 1-61 24 2-92
2-57 2-67 1-63 15 2-93
2-59 2-68 2101356 8-8 55 2-95
2-60 2-69 2101590 2-7 2-96
2-63 2-71 2-9 1 2-97
2-65 2-73 2-11 1 2-99
2-66 2-74 2101591 2-7 3 2-101
2-67 2-77 2101592 2-7 2 2-103
2-68 2-78 2101641 9-7 34 2-104 1
2-69 2-79 2102536 4-93 2-107
2-71 2-80 14-12 3 2-108
2-73 3-20 2102701 1-73 1 2-110
2-74 3-23 2102702 1-73 8 2-111
2-77 3-25 2102705 1-75 1 2-112
2-78 4-29 2102706 1-75 2 2-113
2-79 4-31 2103934 4-6 47 2-114
2-80 4-34 4-39 2-115
3-20 4-37 4-43 2-116
3-23 2096071 8-4 46 2104697 3-31 2 2-117
3-25 2096932 8-3 19 2104740 5-9 2-118
4-29 8-7 19 5-11 2-119
4-31 2097016 2-7 5-13 2-120
4-34 2-9 1 5-15 2-121
4-37 2-11 1 5-17 2-123
2095553 2-16 2097017 2-7 3 5-19 2-124
2-17 2097290 11-5 5-23 2-125
2-19 2097291 11-5 5-24 2-127
2-21 2097292 11-5 5-27 2-128
2-22 2097384 2-7 2 5-29 2-129
2-23 2097386 2-7 6 5-31 2-130
2-24 2097387 2-7 7 5-33 2-131
2-27 2097396 4-73 5-35 2-132
2-29 2098413 4-6 48 5-37 2-133
16-38 See Service Manual ©2008 HYSTER COMPANY
for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

2-134 2-131 6990018 12-19 25 12-31 14


2-135 2-132 6990021 12-23 30 12-33 11
2-136 2-133 6990044 12-5 25 12-35 12
2-137 2-134 12-9 25 12-37 11
3-21 2-135 6990056 12-35 13 6990433 12-29 14
3-27 2-136 12-37 12 12-31 10
3-28 2-137 6990063 12-9 18 12-35 10
3-29 3-21 6990083 12-43 1 12-37 14
3-30 3-27 6990084 12-38 4 12-38
3-31 3-28 6990134 12-41 11 6990434 12-38 7
4-27 3-29 6990189 12-7 16 6990435 12-35 9
4-30 3-30 6990202 12-45 12-37 15
4-33 3-31 6990204 12-39 7 6990436 12-35 8
2107119 2-81 4-27 6990205 12-31 10 12-37 16
2-82 4-30 12-39 6990438 12-35 2
2-85 4-33 6990212 12-19 18 12-37 3
2-86 2107546 9-7 8 12-23 18 6990439 12-35 3
2-87 2108928 4-6 47 6990288 12-35 9 12-37 2
2-88 4-39 12-37 9 6990440 12-35 4
2-89 4-43 6990291 12-15 9 12-37 5
2-90 2109603 4-5 32 6990292 12-16 45 6990441 12-35 6
2-91 4-9 31 6990293 12-15 34 12-37 6
2-92 2109604 4-5 33 6990294 12-16 47 6990442 12-35 14
2-93 4-9 36 6990298 12-5 19 12-37 8
2-95 2109606 4-5 34 12-9 19 6990447 12-15 31
2-96 4-9 37 6990335 12-39 4 6990449 12-45 1
2-97 2109607 4-6 44 6990353 12-11 6 6990453 12-11 20
2-99 4-9 44 6990354 12-11 7 6990454 12-15 14
2-101 2109608 4-5 8 6990355 12-11 8 6990455 12-15 32
2-103 2109609 4-5 14 6990356 12-11 9 6990456 12-15 32
2-104 1 2787344 4-40 13 6990357 12-11 10 6990457 12-15 33
2-107 2787349 4-39 11 6990358 12-11 11 6990458 12-15 37
2-108 4-40 13 6990360 12-11 16 6990459 12-16 43
2-110 4-40 14 6990396 12-15 6 6990460 12-16 43
2-111 4-43 4 6990397 12-11 4 6990461 12-15 10
2-112 4-44 18 6990407 12-15 26 6990462 12-35 11
2-113 4-48 18 6990408 12-15 26 12-37 13
2-114 4-52 17 6990409 12-15 28 6990463 12-29 9
2-115 4-52 19 6990410 12-11 4 12-31 8
2-116 4-52 21 6990411 12-13 3 12-33 9
2-117 3066037 10-3 31 6990415 12-11 1 6990465 12-5 4
2-118 10-7 44 6990423 12-15 11 12-9 4
2-119 13-10 47 12-33 2 6990466 12-5 5
2-120 13-13 42 12-41 12-7 1
2-121 13-17 42 6990430 12-19 17 12-9 5
2-123 6990004 12-15 12 12-23 17 6990467 12-5 6
2-124 6990011 12-15 21 6990431 12-19 29 12-9 6
2-125 6990012 12-15 31 12-23 26 6990468 12-5 7
2-127 6990013 12-15 16 6990432 12-19 12-7 13
2-128 6990014 12-15 35 12-20 12-9 7
2-129 6990015 12-15 20 12-23 6990469 12-5 8
2-130 6990017 12-16 42 12-29 11 12-9 8
©2008 HYSTER COMPANY See Service Manual 16-39
for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

6990470 12-5 9 6990567 12-9 1 12-45 6 12-11 17


12-9 9 6996003 12-11 2 6996045 12-19 33 12-15 5
6990471 12-5 10 12-15 29 12-33 3 6996419 12-15 23
12-9 10 12-47 2 12-43 5 6996420 12-15 25
6990472 12-5 11 6996004 12-16 40 6996056 12-41 3 6996431 12-29 7
12-9 11 6996005 12-35 11 6996069 12-15 38 12-31 7
6990473 12-5 12 12-37 13 6996082 12-15 8 12-33 7
12-9 12 6996007 12-15 29 6996087 12-5 14 12-45 3
6990474 12-5 13 12-16 40 12-7 8 6996443 12-11 5
12-9 13 12-16 44 12-9 14 12-29 1
6990475 12-5 15 12-35 11 6996099 12-35 13 6996448 12-11 15
12-7 12 12-37 13 12-37 12 6996451 12-13 7
12-9 15 6996008 12-35 13 6996100 12-35 13 12-35 14
6990476 12-5 16 12-37 12 6996101 12-35 13 12-37 8
12-9 16 6996010 12-11 22 12-37 12 6996453 12-5 26
6990479 12-5 21 12-15 6 6996102 12-35 13 12-9 26
12-7 15 12-16 52 12-37 12 6996455 12-15 6
12-9 21 6996011 12-11 2 6996122 12-20 37 6996457 12-16 38
6990480 12-5 29 12-35 5 12-23 28 6996459 12-11 10
12-9 17 12-37 4 12-45 7 6996460 12-11 19
6990481 12-16 51 6996019 12-15 19 6996127 12-19 34 6996461 12-13 4
6990482 12-16 53 6996020 12-15 2 12-45 5 6996462 12-13 5
6990483 12-11 3 6996021 12-15 3 6996130 12-23 31 6996466 12-19 16
6990484 12-11 3 6996022 12-5 31 6996131 12-19 31 12-23 16
6990488 12-13 7 12-7 14 12-23 27 6996467 12-19 32
6990491 12-29 25 12-9 30 12-29 15 6996468 12-19 35
6990497 12-29 6 12-15 4 12-31 5 12-19 36
12-33 6 12-15 15 12-33 15 12-23 33
12-43 12-16 50 6996152 12-35 5 12-45 6
6990498 12-5 20 6996023 12-15 15 12-37 4 6996469 12-19 28
12-9 20 6996025 12-13 7 6996186 12-15 24 6996470 12-19 28
6990503 12-11 20 12-16 49 6996192 12-43 4 6996472 12-11 12
6990509 12-5 32 12-19 16 6996194 12-37 12 6996475 12-11 22
6990512 12-7 3 12-23 16 6996198 12-43 2 12-16 52
6990513 12-5 30 12-35 8 6996208 12-35 6 6996476 12-11 23
12-9 29 12-35 14 12-37 6 6996477 12-11 24
6990515 12-7 17 12-37 8 6996222 12-15 13 6996478 12-15 27
6990520 12-11 14 12-37 17 6996244 12-29 22 6996479 12-15 1
6990526 12-5 1 12-47 5 12-33 22 6996480 12-20 41
6990531 12-5 18 6996026 12-15 36 6996293 12-19 35 6996481 12-15 30
12-9 3 6996027 12-15 22 12-19 36 6996482 12-16 49
6990555 12-11 25 6996028 12-16 48 12-23 33 6996483 12-33 1
6990556 12-11 26 6996029 12-19 7 12-45 6 6996484 12-29 4
6990559 12-37 18 12-23 7 6996296 12-11 12 12-31 13
6990560 12-5 17 6996032 12-45 4 12-15 24 12-33 4
6990561 12-7 18 6996035 12-19 24 6996301 12-5 30 6996485 12-29 5
6990562 12-13 6 6996036 12-16 50 12-7 16 12-31 12
6990563 12-13 6 12-19 26 12-9 29 12-33 5
6990564 12-33 14 6996038 12-19 30 6996318 12-15 7 6996486 12-29 10
12-40 6996039 12-19 30 6996319 12-16 46 12-33 10
6990565 12-40 4 6996040 12-23 32 6996330 12-5 3 6996487 12-29 12
6990566 12-40 7 6996043 12-19 35 12-9 2 12-33 12
16-40 See Service Manual ©2008 HYSTER COMPANY
for service procedures.
UNIT CODE G019
01/2009 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

6996488 12-29 13 6996496 12-5 22 12-9 33 12-9 32


12-31 11 12-9 22 6996579 12-5 36 6996591 12-7 9
12-33 13 6996497 12-5 23 12-7 19 6996593 12-7 10
6996489 12-29 16 12-9 23 12-9 33 6996594 12-5 30
12-31 4 6996498 12-5 24 6996580 12-5 34 12-7 16
12-33 16 12-9 24 12-7 7 12-9 29
6996490 12-29 17 6996499 12-5 28 12-9 31 6996623 12-5 14
12-33 17 12-7 2 6996581 12-5 34 12-7 8
6996491 12-29 19 12-9 28 12-7 6 12-9 14
12-31 6 6996503 12-13 5 12-9 31 6996624 12-7 5
12-33 19 6996507 12-29 3 6996582 12-5 35 6996625 12-7 7
6996492 12-29 20 6996512 12-29 23 12-9 32 6996626 12-43 6
12-31 2 6996513 12-29 24 6996583 12-5 37 6999002 12-15 18
12-33 20 6996514 12-11 21 12-7 20 6999015 12-41
6996493 12-29 21 6996515 12-23 29 12-9 34 6999022 12-19 32
12-31 1 6996541 12-11 13 6996584 12-5 37 6999023 12-45 4
12-33 21 6996542 12-5 2 12-7 21 6999024 12-15 17
6996495 12-5 14 12-11 18 12-9 34 6999025 12-11 5
12-7 8 6996578 12-5 36 6996588 12-5 35 6999030 12-43
12-9 14 12-7 4

©2008 HYSTER COMPANY See Service Manual 16-41


for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009

NUMERICAL INDEX (continued)

NOTES

16-42 See Service Manual ©2008 HYSTER COMPANY


for service procedures.

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