H300HD, H330HD, H360HD, H360HD-12EC (G019) : 1660384 ©2008 Hyster Company 01/2009
H300HD, H330HD, H360HD, H360HD-12EC (G019) : 1660384 ©2008 Hyster Company 01/2009
H300HD, H330HD, H360HD, H360HD-12EC (G019) : 1660384 ©2008 Hyster Company 01/2009
H360HD-12EC
(G019)
SECTIONS
1 FRAME
2 ENGINE ASSEMBLY
3 FUEL SYSTEM
4 ELECTRICAL SYSTEM
5 TRANSMISSION
6 DRIVE AXLE
7 STEERING SYSTEM
8 BRAKE SYSTEM
9 HYDRAULIC SYSTEM
13 ATTACHMENTS
14 OPTIONS
16 NUMERICAL INDEX
This Parts Manual is divided into 16 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
UNIT CODE G019
01/2009 NORTH AMERICA
TABLE OF CONTENTS
DESCRIPTION PAGE
A
ACCESSORY DRIVE BELT AND TENSIONER
CUMMINS LPG ........................................................................................................................................... 2-16
ACCESSORY HOLE COVER
CUMMINS LPG ........................................................................................................................................... 2-17
ACCUMULATOR CHARGE VALVE ................................................................................................................ 8-44
AIR CLEANER ASSEMBLY ............................................................................................................................ 3-14
AIR COMPRESSOR
CUMMINS DIESEL ..................................................................................................................................... 2-81
AIR COMPRESSOR COOLANT PLUMBING
CUMMINS DIESEL ..................................................................................................................................... 2-82
CUMMINS LPG ........................................................................................................................................... 2-18
AIR COMPRESSOR INLET CONNECTION
CUMMINS LPG ........................................................................................................................................... 2-20
AIR CONDITIONING COMPRESSOR AND ATTACHING PARTS
DIESEL ENGINE ......................................................................................................................................... 1-60
LPG ENGINE .............................................................................................................................................. 1-62
AIR DRYER ASSEMBLY
→ PENDING PER ECN 68424 .................................................................................................................. 8-36
PENDING PER ECN 68424 → .................................................................................................................. 8-38
AIR DRYER SYSTEM
DIESEL ENGINE - DRY BRAKE (→ PENDING PER ECN 68424) ........................................................... 8-28
DIESEL ENGINE - DRY BRAKE (PENDING PER ECN 68424 →) ........................................................... 8-30
LPG ENGINE - DRY BRAKE (→ PENDING PER ECN 68424) ................................................................. 8-32
LPG ENGINE - DRY BRAKE (PENDING PER ECN 68424 →) ................................................................. 8-34
AIR HEATER
CUMMINS DIESEL ..................................................................................................................................... 2-84
AIR INTAKE CONNECTION
CUMMINS DIESEL ..................................................................................................................................... 2-86
CUMMINS LPG ........................................................................................................................................... 2-22
AIR INTAKE HOSE
CUMMINS DIESEL ..................................................................................................................................... 2-87
AIR INTAKE MANIFOLD
CUMMINS DIESEL ..................................................................................................................................... 2-88
AIR INTAKE SYSTEM
DIESEL - DRY BRAKE ................................................................................................................................ 3-10
DIESEL - WET BRAKE ............................................................................................................................... 3-12
LPG ............................................................................................................................................................. 3-8
AIR TRANSFER CONNECTION
CUMMINS DIESEL ..................................................................................................................................... 2-89
ALARM ............................................................................................................................................................ 14-5
ALTERNATOR AND MOUNTING
CUMMINS DIESEL ..................................................................................................................................... 4-32
CUMMINS LPG ........................................................................................................................................... 4-34
ALTERNATOR SUPPORT AND WATER INLET
CUMMINS DIESEL ..................................................................................................................................... 2-90
AUXILIARY PUMP DRIVE .............................................................................................................................. 5-14
AXLE HOUSING AND ATTACHING PARTS .................................................................................................. 6-2
DESCRIPTION PAGE
B
BELT TENSIONER
CUMMINS DIESEL ..................................................................................................................................... 2-91
BRAKE ACCUMULATOR ................................................................................................................................ 8-42
BRAKE AND INCHING PEDAL LINKAGE ...................................................................................................... 8-46
BRAKE ASSEMBLY
DRY BRAKE ................................................................................................................................................ 8-18
WET BRAKE ............................................................................................................................................... 8-16
BRAKE VALVE
DRY BRAKE ................................................................................................................................................ 8-24
WET BRAKE ............................................................................................................................................... 8-22
BRAKE VALVE (AIR BRAKE) ......................................................................................................................... 8-26
C
CAB AND TILT CYLINDER MOUNTING ........................................................................................................ 1-46
CAB ATTACHING PARTS .............................................................................................................................. 1-10
CAB DOOR
LEFT HAND ................................................................................................................................................ 1-18
RIGHT HAND .............................................................................................................................................. 1-16
CAB DOOR ATTACHING PARTS ................................................................................................................... 1-14
CAB ELECTRONIC CONTROLS AND PANELS ............................................................................................ 1-42
CAB FLOORMATS .......................................................................................................................................... 1-20
CAB HEATER PLUMBING
CUMMINS DIESEL ..................................................................................................................................... 2-92
CAB SUNSHADES .......................................................................................................................................... 1-32
CAB TILT PUMP ASSEMBLY
ELECTRIC ................................................................................................................................................... 1-53
CAB WINDOWS INSTALLATION ................................................................................................................... 1-24
CAB-MOUNTED DRIVE LIGHTS .................................................................................................................... 14-6
CAM FOLLOWER COVER
CUMMINS LPG ........................................................................................................................................... 2-23
CAMSHAFT
CUMMINS DIESEL ..................................................................................................................................... 2-93
CUMMINS LPG ........................................................................................................................................... 2-24
CARRIAGE
FOUR, FIVE, AND SIX FUNCTION ............................................................................................................ 10-2
FOUR, FIVE, AND SIX FUNCTION ............................................................................................................ 11-2
INDIVIDUAL FORK POSITIONER (FOUR FUNCTION) ............................................................................. 10-6
INDIVIDUAL FORK POSITIONER (FOUR FUNCTION) ............................................................................. 11-6
SIMULTANEOUS FORK POSITIONER ...................................................................................................... 10-10
SIMULTANEOUS FORK POSITIONER (THREE FUNCTION) ................................................................... 11-8
THREE FUNCTION ..................................................................................................................................... 10-14
THREE FUNCTION ..................................................................................................................................... 11-10
CHARGE PUMP AND FILTER ASSEMBLY ................................................................................................... 5-16
CONDENSOR AND ATTACHING PARTS ...................................................................................................... 1-58
CONNECTING RODS AND PISTONS
CUMMINS DIESEL ..................................................................................................................................... 2-94
CONTAINER ATTACHMENT INSTALLATION ............................................................................................... 12-2
DESCRIPTION PAGE
CONTROL PANEL
AIR CONDITIONER .................................................................................................................................... 4-20
HEATER ...................................................................................................................................................... 4-18
COOLANT HEATER STARTING AID
CUMMINS DIESEL ..................................................................................................................................... 2-96
COOLING SYSTEM
DIESEL ........................................................................................................................................................ 2-10
LPG ............................................................................................................................................................. 2-8
COUNTERWEIGHT ........................................................................................................................................ 1-8
CRANKCASE BREATHER
CUMMINS DIESEL ..................................................................................................................................... 2-97
CUMMINS LPG ........................................................................................................................................... 2-26
CRANKSHAFT AND BEARINGS
CUMMINS DIESEL ..................................................................................................................................... 2-98
CRANKSHAFT AND MAIN BEARINGS
CUMMINS LPG ........................................................................................................................................... 2-28
CYLINDER BLOCK
CUMMINS DIESEL ..................................................................................................................................... 2-100
CUMMINS LPG ........................................................................................................................................... 2-30
CYLINDER HEAD
CUMMINS DIESEL ..................................................................................................................................... 2-102
CUMMINS LPG ........................................................................................................................................... 2-32
D
DASH DISPLAY .............................................................................................................................................. 1-34
DC-DC CONVERTER AND ATTACHING PARTS .......................................................................................... 4-12
DIFFERENTIAL AND CARRIER
DRY BRAKE ................................................................................................................................................ 6-8
WET BRAKE ............................................................................................................................................... 6-4
DIRECTIONAL CONTROL VALVE ................................................................................................................. 13-42
DIRECTIONAL MARKER ................................................................................................................................ 14-2
DRAIN VALVE
DRY BRAKE ................................................................................................................................................ 8-20
DRIVE GEAR .................................................................................................................................................. 5-22
DRIVE PLATE ................................................................................................................................................. 5-24
DRIVE TIRES AND WHEELS
BERGOUGNAN - SOLID TIRE ................................................................................................................... 6-18
BRIDGESTONE .......................................................................................................................................... 6-19
MICHELIN ................................................................................................................................................... 6-20
TRELLEBORG ............................................................................................................................................ 6-21
DRY BRAKE SYSTEM
→ PENDING PER ECN 68424 .................................................................................................................. 8-10
PENDING PER ECN 68424 → .................................................................................................................. 8-14
E
ELECTRIC PUMP ........................................................................................................................................... 1-56
DESCRIPTION PAGE
ELECTRICAL SYSTEM
DIESEL ENGINE ......................................................................................................................................... 4-4
LPG ENGINE .............................................................................................................................................. 4-8
SERIES 553 - 250 MM (10 IN.) SIDE-SHIFT .............................................................................................. 12-4
SERIES 555 ................................................................................................................................................ 12-6
SERIES 558 - 250 MM (10 IN.) SIDE-SHIFT .............................................................................................. 12-8
ELECTRONIC LEVER ASSEMBLY ................................................................................................................ 9-40
WITH CLAMP ATTACHMENT .................................................................................................................... 9-42
END BEAM ASSEMBLY
SERIES 553 - 250 MM (10 IN.) SIDE-SHIFT .............................................................................................. 12-10
SERIES 555 ................................................................................................................................................ 12-12
SERIES 558 - 250 MM (10 IN.) SIDE-SHIFT .............................................................................................. 12-14
END CAP PARTS
LIFT SECTION ............................................................................................................................................ 9-26
ENGINE ASSEMBLY
CUMMINS DIESEL ..................................................................................................................................... 2-104
CUMMINS LPG ........................................................................................................................................... 2-34
ENGINE BLOCK HEATER
CUMMINS DIESEL ..................................................................................................................................... 2-138
ENGINE CONTROL MODULE
CUMMINS DIESEL ..................................................................................................................................... 2-106
ENGINE CONTROL SYSTEM
CUMMINS DIESEL ..................................................................................................................................... 4-26
CUMMINS LPG ........................................................................................................................................... 4-28
ENGINE COOLANT VENT
CUMMINS DIESEL ..................................................................................................................................... 2-108
ENGINE FUEL PRESSURE SENDER ............................................................................................................ 15-2
ENGINE IGNITION SYSTEM
CUMMINS LPG ........................................................................................................................................... 4-36
ENGINE MOUNT
CUMMINS LPG ........................................................................................................................................... 2-36
ENGINE MOUNTS
CUMMINS DIESEL ..................................................................................................................................... 2-109
ENGINE OIL COOLER
CUMMINS DIESEL ..................................................................................................................................... 2-110
CUMMINS LPG ........................................................................................................................................... 2-38
ETR MODULE WIRING
CUMMINS DIESEL ..................................................................................................................................... 2-111
EXHAUST GAS SENSOR PLUMBING
CUMMINS LPG ........................................................................................................................................... 2-40
EXHAUST MANIFOLD
CUMMINS DIESEL ..................................................................................................................................... 2-112
CUMMINS LPG ........................................................................................................................................... 2-41
EXHAUST OUTLET CONNECTION
CUMMINS LPG ........................................................................................................................................... 2-42
EXHAUST SYSTEM
DIESEL ........................................................................................................................................................ 2-14
LPG ............................................................................................................................................................. 2-12
DESCRIPTION PAGE
EXTENSION CYLINDER AND ATTACHING PARTS
SERIES 553, 558 - 250 MM (10 IN.) SIDE-SHIFT ...................................................................................... 12-18
SERIES 555 ................................................................................................................................................ 12-22
EXTERIOR MIRRORS .................................................................................................................................... 1-12
F
FAN DRIVE
CUMMINS LPG ........................................................................................................................................... 2-43
FAN DRIVE AND MOUNTING
CUMMINS DIESEL ..................................................................................................................................... 2-113
FLOORPLATES .............................................................................................................................................. 1-4
FLYWHEEL
CUMMINS LPG ........................................................................................................................................... 2-44
FLYWHEEL AND MOUNTING
CUMMINS DIESEL ..................................................................................................................................... 2-114
FLYWHEEL HOUSING
CUMMINS DIESEL ..................................................................................................................................... 2-115
CUMMINS LPG ........................................................................................................................................... 2-46
FORK POSITIONING CYLINDER ................................................................................................................... 13-38
FORKS ............................................................................................................................................................ 10-16
FORWARD AND REVERSE LEVER TO MONOTROL KIT ............................................................................ 15-2
FORWARD CLUTCH ...................................................................................................................................... 5-26
FREE-LIFT CYLINDER ................................................................................................................................... 11-12
FRONT FENDER LIGHTS .............................................................................................................................. 14-3
FRONT GEAR COVER
CUMMINS DIESEL ..................................................................................................................................... 2-116
FRONT GEAR COVER AND HOUSING
CUMMINS LPG ........................................................................................................................................... 2-48
FRONT GEAR TRAIN ACCESSORY DRIVE
CUMMINS LPG ........................................................................................................................................... 2-50
FUEL CONTROL MODULE
CUMMINS LPG ........................................................................................................................................... 3-22
FUEL FILTER
CUMMINS DIESEL ..................................................................................................................................... 3-31
CUMMINS LPG ........................................................................................................................................... 3-25
FUEL FILTER PLUMBING
CUMMINS DIESEL ..................................................................................................................................... 3-30
FUEL INJECTION PUMP
CUMMINS DIESEL ..................................................................................................................................... 3-28
FUEL INJECTOR
CUMMINS DIESEL ..................................................................................................................................... 3-29
FUEL INJECTOR PLUMBING
CUMMINS DIESEL ..................................................................................................................................... 3-26
FUEL INLET FITTING
CUMMINS DIESEL ..................................................................................................................................... 3-32
FUEL RAIL SYSTEM
CUMMINS DIESEL ..................................................................................................................................... 3-34
DESCRIPTION PAGE
FUEL SYSTEM
DIESEL ........................................................................................................................................................ 3-6
LPG ............................................................................................................................................................. 3-2
FUEL SYSTEM ACCESSORIES
CUMMINS DIESEL ..................................................................................................................................... 3-21
CUMMINS LPG ........................................................................................................................................... 3-20
G
GEAR CLUTCH INSTALLATION .................................................................................................................... 5-28
H
HAND PUMP ................................................................................................................................................... 1-54
HANDHOLD AND UNDERFLOOR COVER
OPEN CAB .................................................................................................................................................. 1-22
HEADER HOSE
→ PENDING PER ECN 68533-34 ............................................................................................................. 10-18
PENDING PER ECN 68533-34 → ............................................................................................................. 10-22
EMPTY CONTAINER HANDLER ................................................................................................................ 12-24
HEATER AND AIR CONDITIONER ASSEMBLY
S/N G019E01501E → ................................................................................................................................ 1-68
HEATER AND AIR CONDITIONER MOUNTING ............................................................................................ 1-64
HEATER ASSEMBLY
→ S/N G019E01500E ................................................................................................................................ 1-66
HEATER HOSES
DIESEL ENGINE ......................................................................................................................................... 1-72
LPG ENGINE .............................................................................................................................................. 1-74
HEATING AND AIR CONDITIONING SYSTEM FILTER ................................................................................ 1-70
HOODS AND COVERS ................................................................................................................................... 1-6
HUB AND SHAFT ASSEMBLY
DRY BRAKE ................................................................................................................................................ 6-14
WET BRAKE ............................................................................................................................................... 6-12
HYDRAULIC CONTROL AND TWISTLOCK
EMPTY CONTAINER HANDLER ................................................................................................................ 1-44
HYDRAULIC CONTROL VALVE AND ATTACHING PARTS
SHEET 1 OF 2 ............................................................................................................................................ 9-18
SHEET 2 OF 2 ............................................................................................................................................ 9-20
HYDRAULIC CONTROL VALVE ASSEMBLY ................................................................................................ 9-14
HYDRAULIC CONTROLS
JOYSTICK ................................................................................................................................................... 9-31
LEVERS ...................................................................................................................................................... 9-28
HYDRAULIC GEAR PUMP
DIESEL ENGINE - WET BRAKE ................................................................................................................ 8-41
LPG ENGINE - WET BRAKE ...................................................................................................................... 8-40
HYDRAULIC PUMP ........................................................................................................................................ 9-32
HYDRAULIC SUPPLY AND RETURN
SHEET 1 OF 3 ............................................................................................................................................ 9-2
SHEET 2 OF 3 ............................................................................................................................................ 9-6
SHEET 3 OF 3 ............................................................................................................................................ 9-8
DESCRIPTION PAGE
HYDRAULIC SYSTEM
SERIES 553 - 250 MM (10 IN.) SIDE-SHIFT .............................................................................................. 12-28
SERIES 555 ................................................................................................................................................ 12-30
SERIES 558 - 250 MM (10 IN.) SIDE-SHIFT .............................................................................................. 12-32
HYDRAULIC TANK AND ATTACHING PARTS
→ PENDING PER ECN 68533-32 ............................................................................................................. 9-10
PENDING PER ECN 68533-32 → ............................................................................................................. 9-12
I
INDICATOR DISPLAY AND CONTROLS ....................................................................................................... 1-40
INNER MAST .................................................................................................................................................. 10-26
INTAKE MANIFOLD
CUMMINS LPG ........................................................................................................................................... 2-52
J
JOYSTICK ASSEMBLY
SUSPENSION HOOKS ............................................................................................................................... 4-24
TWISTLOCKS ............................................................................................................................................. 4-22
L
LABELS
HYDRAULIC CONTROL - JOYSTICK ........................................................................................................ 1-100
HYDRAULIC CONTROL - LEVERS ............................................................................................................ 1-101
MAIN ........................................................................................................................................................... 1-98
LIFT ................................................................................................................................................................. 10-28
LIFT ACCUMULATOR AND ATTACHING PARTS ......................................................................................... 9-35
LIFT ACCUMULATOR ASSEMBLY ................................................................................................................ 9-34
LIFT CYLINDER
EMPTY CONTAINER HANDLER ................................................................................................................ 10-32
NON-EMPTY CONTAINER HANDLER ...................................................................................................... 10-34
LIFTING BRACKET
CUMMINS LPG ........................................................................................................................................... 2-54
LIFTING BRACKETS AND MOUNTING
CUMMINS DIESEL ..................................................................................................................................... 2-117
LIGHT SWITCHES .......................................................................................................................................... 4-11
LOW CLUTCH ................................................................................................................................................. 5-32
LUBRICATING OIL PUMP
CUMMINS DIESEL ..................................................................................................................................... 2-118
M
MAIN FRAME
SERIES 553, 555, 558 - 250 MM (10 IN.) SIDE-SHIFT .............................................................................. 12-34
SERIES 555 - 600 MM (23.6 IN.) SIDE-SHIFT ........................................................................................... 12-36
MAIN LIFT CYLINDER .................................................................................................................................... 11-16
MAIN WINDOW ASSEMBLY .......................................................................................................................... 1-26
MAST ASSEMBLY
SHEET 1 OF 3 ............................................................................................................................................ 11-18
SHEET 2 OF 3 ............................................................................................................................................ 11-20
SHEET 3 OF 3 ............................................................................................................................................ 11-22
MAST INSTALLATION .................................................................................................................................... 10-38
DESCRIPTION PAGE
MAST WORKLIGHTS
TWO AND THREE STAGE MAST .............................................................................................................. 14-10
MONOTROL PEDAL ASSEMBLY ................................................................................................................... 3-16
MONOTROL TO FORWARD AND REVERSE LEVER KIT ............................................................................ 15-2
O
OIL FILLER
CUMMINS DIESEL ..................................................................................................................................... 2-119
OIL FILTER
CUMMINS DIESEL ..................................................................................................................................... 2-120
OIL LEVEL GAUGE
CUMMINS DIESEL ..................................................................................................................................... 2-121
CUMMINS LPG ........................................................................................................................................... 2-56
OIL PAN
CUMMINS DIESEL ..................................................................................................................................... 2-122
CUMMINS LPG ........................................................................................................................................... 2-58
OIL PUMP
CUMMINS LPG ........................................................................................................................................... 2-60
OUTER MAST ................................................................................................................................................. 10-36
OUTPUT FLANGE .......................................................................................................................................... 5-34
OUTPUT SHAFT ............................................................................................................................................. 5-36
P
PARK BRAKE
WET BRAKE ............................................................................................................................................... 6-16
PILOT VALVE ASSEMBLY ............................................................................................................................. 9-24
PISTON AND CONNECTING ROD
CUMMINS LPG ........................................................................................................................................... 2-62
PIVOT ARM ASSEMBLY ................................................................................................................................ 1-96
R
RADIATOR ASSEMBLY .................................................................................................................................. 2-6
RADIO CONSOLE ........................................................................................................................................... 1-36
REAR DUCT AND CONSOLE ........................................................................................................................ 1-38
REAR GEAR HOUSING
CUMMINS DIESEL ..................................................................................................................................... 2-124
REAR GEAR TRAIN ACCESSORY MOUNTING COVER
CUMMINS DIESEL ..................................................................................................................................... 2-125
REAR WORK LIGHTS .................................................................................................................................... 14-12
RELAYS AND FUSES ..................................................................................................................................... 4-14
REVERSE AND SECOND CLUTCH ............................................................................................................... 5-38
REVERSE IDLER SHAFT ............................................................................................................................... 5-30
ROCKER LEVERS
CUMMINS DIESEL ..................................................................................................................................... 2-126
CUMMINS LPG ........................................................................................................................................... 2-64
S
SEAT
ARMREST ASSEMBLY - WITH WINDOW WASHER OPTIONS ............................................................... 1-94
SEAT ASSEMBLY ........................................................................................................................................... 1-90
DESCRIPTION PAGE
SEAT SUSPENSION ASSEMBLY
AIR .............................................................................................................................................................. 1-78
MECHANICAL ............................................................................................................................................. 1-82
SEAT SUSPENSION MOUNTING .................................................................................................................. 1-86
SIDE-SHIFT CARRIAGE
DUAL FUNCTION WITH FORK POSITIONER - TWO STAGE LIMITED FREE-LIFT ................................ 13-4
FOUR, FIVE, AND SIX FUNCTION - TWO STAGE LIMITED FREE-LIFT ................................................. 13-8
FOUR, FIVE, AND SIX FUNCTION - THREE STAGE FULL FREE-LIFT ................................................... 13-22
INDIVIDUAL FORK POSITIONER (FIVE FUNCTION) - TWO STAGE LIMITED FREE-LIFT .................... 13-12
INDIVIDUAL FORK POSITIONER (FIVE FUNCTION) - THREE STAGE FULL FREE-LIFT ..................... 13-26
SIMULTANEOUS FORK POSITIONER (FOUR FUNCTION) - TWO STAGE LIMITED FREE-LIFT ......... 13-16
SIMULTANEOUS FORK POSITIONER (FOUR FUNCTION) - THREE STAGE FULL FREE-LIFT ........... 13-30
THREE FUNCTION - TWO STAGE LIMITED FREE-LIFT ......................................................................... 13-2
THREE FUNCTION - THREE STAGE FULL FREE-LIFT ........................................................................... 13-20
SIDE-SHIFT CYLINDER
DUAL FUNCTION WITH FORK POSITIONER ........................................................................................... 13-40
SERIES 553, 555 - 250 MM (10 IN.) SIDE-SHIFT ...................................................................................... 12-38
SERIES 555 - 600 MM (23.6 IN.) SIDE-SHIFT ........................................................................................... 12-39
SERIES 558 - 250 MM (10 IN.) SIDE-SHIFT .............................................................................................. 12-40
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-36
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 13-34
STANDARD PIN CARRIAGE
(THREE STAGE) - (FOUR, FIVE, AND SIX FUNCTION) ........................................................................... 11-4
STARTER MOTOR
CUMMINS DIESEL ..................................................................................................................................... 4-30
CUMMINS LPG ........................................................................................................................................... 4-31
STEER AXLE .................................................................................................................................................. 7-6
STEER CYLINDER ......................................................................................................................................... 7-10
STEER TIRES AND WHEELS
BERGOUGNAN - SOLID TIRE ................................................................................................................... 7-12
BRIDGESTONE .......................................................................................................................................... 7-13
MICHELIN ................................................................................................................................................... 7-14
TRELLEBORG ............................................................................................................................................ 7-15
STEERING COLUMN AND ATTACHING PARTS .......................................................................................... 7-4
STEERING COLUMN ASSEMBLY ................................................................................................................. 7-2
STROBE LIGHT .............................................................................................................................................. 14-8
T
TAIL LIGHT ASSEMBLY ................................................................................................................................. 14-4
THERMOSTAT
CUMMINS DIESEL ..................................................................................................................................... 2-128
CUMMINS LPG ........................................................................................................................................... 2-66
THERMOSTAT HOUSING
CUMMINS LPG ........................................................................................................................................... 2-67
THIRD CLUTCH .............................................................................................................................................. 5-40
THROTTLE PEDAL LINKAGE ........................................................................................................................ 3-18
TILT CYLINDER
CAB ............................................................................................................................................................. 1-50
TILT CYLINDER AND ATTACHING PARTS ................................................................................................... 9-38
DESCRIPTION PAGE
TILT CYLINDER ASSEMBLY .......................................................................................................................... 9-36
TILT PLATFORM ASSEMBLY ........................................................................................................................ 1-52
TORQUE CONVERTER ASSEMBLY ............................................................................................................. 5-10
TORQUE CONVERTER COOLER PLUGS
CUMMINS DIESEL ..................................................................................................................................... 2-129
TORQUE CONVERTER HOUSING AND ATTACHING PARTS .................................................................... 5-8
TRAINING SEAT ............................................................................................................................................. 1-76
TRANSMISSION CASE .................................................................................................................................. 5-12
TRANSMISSION CONTROL VALVE .............................................................................................................. 5-18
TRANSMISSION MOUNT AND ATTACHING PARTS
DIESEL ENGINE ......................................................................................................................................... 5-2
LPG ENGINE .............................................................................................................................................. 5-4
TURBINE SHAFT AND STATOR SUPPORT ................................................................................................. 5-42
TURBOCHARGER
CUMMINS DIESEL ..................................................................................................................................... 2-130
CUMMINS LPG ........................................................................................................................................... 2-68
TURBOCHARGER COMPRESSOR OUTLET CONNECTION
CUMMINS LPG ........................................................................................................................................... 2-69
TURBOCHARGER PLUMBING
CUMMINS DIESEL ..................................................................................................................................... 2-131
CUMMINS LPG ........................................................................................................................................... 2-70
TWIST LOCK CYLINDER
SERIES 558 - 250 MM (10 IN.) SIDE-SHIFT .............................................................................................. 12-41
U
UNIVERSAL SHAFT ....................................................................................................................................... 5-6
V
VALVE ASSEMBLY
SERIES 553, 555, 558 - END BEAM .......................................................................................................... 12-42
SERIES 553, 555, 558 - SIDE-SHIFT ......................................................................................................... 12-44
VALVE COVER
CUMMINS DIESEL ..................................................................................................................................... 2-132
CUMMINS LPG ........................................................................................................................................... 2-72
VALVE TAPPET
CUMMINS LPG ........................................................................................................................................... 2-74
VALVE TAPPETS
CUMMINS DIESEL ..................................................................................................................................... 2-133
VIBRATION DAMPER
CUMMINS DIESEL ..................................................................................................................................... 2-134
CUMMINS LPG ........................................................................................................................................... 2-76
W
WATER INLET CONNECTION
CUMMINS LPG ........................................................................................................................................... 2-78
WATER OUTLET CONNECTION
CUMMINS DIESEL ..................................................................................................................................... 2-135
CUMMINS LPG ........................................................................................................................................... 2-79
DESCRIPTION PAGE
WATER PUMP
CUMMINS DIESEL ..................................................................................................................................... 2-136
CUMMINS LPG ........................................................................................................................................... 2-80
WATER PUMP DRIVE
CUMMINS DIESEL ..................................................................................................................................... 2-137
WEAR PADS
SERIES 553, 555, 558 ................................................................................................................................ 12-46
WET BRAKE SYSTEM
DIESEL ENGINE ......................................................................................................................................... 8-6
LPG ENGINE .............................................................................................................................................. 8-2
WINDOW WIPER SYSTEM
SHEET 1 OF 2 ............................................................................................................................................ 1-28
SHEET 2 OF 2 ............................................................................................................................................ 1-30
DESCRIPTION PAGE
WIRE HARNESS
AIR DRYER ................................................................................................................................................. 4-103
ARMREST - OPEN CAB ............................................................................................................................. 4-76
ARMREST - CLOSED CAB ........................................................................................................................ 4-78
BACK-UP ALARM ....................................................................................................................................... 4-98
BRAKE TEMPERATURE ............................................................................................................................ 4-102
CAB LIGHTS ............................................................................................................................................... 4-80
CAB SIDE CONSOLE - SHEET 1 0F 3 ....................................................................................................... 4-54
CAB SIDE CONSOLE - SHEET 2 OF 3 ...................................................................................................... 4-58
CAB SIDE CONSOLE - SHEET 3 OF 3 ...................................................................................................... 4-62
CAB TILT ..................................................................................................................................................... 4-72
CAB UNDERFLOOR ................................................................................................................................... 4-70
CHASSIS, DIESEL - SHEET 1 0F 2 ........................................................................................................... 4-38
CHASSIS, DIESEL - SHEET 2 0F 2 ........................................................................................................... 4-42
CHASSIS, LPG - SHEET 1 0F 2 ................................................................................................................. 4-46
CHASSIS, LPG - SHEET 2 0F 2 ................................................................................................................. 4-50
CLOSED CAB ............................................................................................................................................. 4-64
EMPTY CONTAINER HANDLER ATTACHMENT ...................................................................................... 4-89
FRONT END ............................................................................................................................................... 4-105
FRONT END EQUIPMENT ......................................................................................................................... 4-88
FRONT LIGHTS, EC4 ................................................................................................................................. 4-81
FRONT LIGHTS, EC4 - WITH FRONT FENDER LIGHTS ......................................................................... 4-82
FRONT LIGHTS, NON-EC4 - WITH FRONT FENDER AND MAST WORKLIGHTS ................................. 4-84
FRONT LIGHTS, NON-EC4 ........................................................................................................................ 4-86
HYDRAULIC OIL TEMPERATURE ............................................................................................................. 4-104
MAST LIGHT EXTENSION - RIGHT HAND ............................................................................................... 4-91
MAST LIGHT EXTENSION - LEFT HAND .................................................................................................. 4-92
MAST WORKLIGHT EXTENSION .............................................................................................................. 4-90
OPEN CAB .................................................................................................................................................. 4-68
REAR DRIVE LIGHT EXTENSION ............................................................................................................. 4-96
REAR WIPER .............................................................................................................................................. 4-74
REAR WORK LIGHTS ................................................................................................................................ 4-93
SHIFT LEVER (S/N G019E01911F → EXC. 01912-01913, 01924, 01915) .............................................. 4-108
STEERING COLUMN ................................................................................................................................. 4-100
STROBE LIGHT .......................................................................................................................................... 4-94
TAIL LIGHTS ............................................................................................................................................... 4-109
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 4-107
WINDOW WASH PUMPS ........................................................................................................................... 4-73
Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM DEFINITION TERM DEFINITION
Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment MSTS Microprocessor Spark Timing System
D/B Date Break NPT National Pipe Threads
dbA Decibel "A" Scale O/S Oversize
DE Drive End PTO Power Take Off
ECH Empty Container Handler RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High S/N Serial Number
Stacking TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High UL Type D Diesel-Powered Safety Rating
Stacking
UL Type DS Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High
Stacking UL Type E Battery-Powered Safety Rating
This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.
1. Determine the function and application of the part 9. Quantities shown are for one assembly. The
required. Turn to the Sections Page. Choose the quantities of the subpart BEARING CAP are
general area of reference most likely to include the indicated as two and two. This means two per
part. CASE assembly.
2. Turn to the section you chose. Use the Section 10. Serial number breaks identify the most current
Table of Contents to determine the assembly parts information and are shown as follows:
which would normally contain the part required. → S/N D001H2628
Then locate the part on the assembly breakdown Indicates last serial number affected.
page. S/N D001H2629 →
Indicates the first serial number affected.
WHEN THE PART NUMBER IS NOT KNOWN S/N D001H1553 ↔ S/N D001H3291
AND THE NEXT HIGHER ASSEMBLY IS Indicates a range of serial numbers affected.
KNOWN:
ECN numbers for pending serial numbers are
3. Determine the assembly the required part is used shown to allow for the inclusion of the most current
on. Turn to the Table of Contents (Page i). parts information and are identified as follows:
→ S/N Pending Per ECN 63243
4. Locate the assembly the required part is used on
Indicates a pending serial number for last unit
and turn to the page indicated for that assembly.
affected.
Then locate the part on the assembly breakdown
S/N Pending Per ECN 63243 →
page.
Indicates a pending serial number for first unit
WHEN THE PART NUMBER IS KNOWN: affected.
5. Use the Numerical Index (Page 16-1) to find the Date breaks are used to indicate when a change
part number. Turn to the page listed and locate the occurred but a subsequent serial number break
part as indicated by the item number. was not recorded. This is an arbitrary date usually
based on the ECN release and are identified as
GENERAL: follows:
→ D/B 3/00
The assembly breakdowns include part numbers, Indicates that a change occurred sometime
descriptions, quantities required, keys and within that month for the item affected.
footnotes to help in selecting correct parts. D/B 3/00 →
Indicates that a change occurred sometime
6. Five periods in the PART NO. column (. . . . .)
within that month for the item affected.
indicate that the part is either Not Serviced
D/B 3/00 ↔ D/B 4/00
Separately or there is a reference to another figure.
Indicates a range of production dates of the item
A figure reference is denoted by a pointing hand
affected.
followed by a figure number in the DESCRIPTION
column (FFigure 10) Contact your local dealer for Hyster lift trucks for
serial number information for items with a ECN or
7. Keys are used to show two or more similar
a date break.
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" ORDERING PARTS:
and the corresponding quantity column to find the
required parts. Two periods in the QTY column (..) When ordering replacement parts, give the unit serial
indicate that the part is not used for that assembly. number, part number, name of part and quantity
required.
8. Indented descriptions under the DESCRIPTION
column are used to indicate assemblies and For any further information on parts, service, or
subparts of assemblies. In the example on the ordering, consult your local dealer for Hyster lift trucks.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Hyster lift trucks.
Parts referred to in this book as right or left hand parts are in accordance with the illustration above.
PUBLICATIONS
Every new lift truck is provided with an OPERATING MANUALS with complete replacement part
MANUAL. This manual has information that the identification, are available at a nominal fee from your
operator must know for inspection and operation of the Hyster dealer to assist users in effectively maintaining
lift truck. Hyster lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
SERVICE MAINTENANCE MANUALS, which provide for this model lift truck.
service and overhaul procedures, and PARTS
NOTES
1 FRAME
UNIT CODE G019
01/2009 NORTH AMERICA
SECTION 1
FRAME
DESCRIPTION PAGE
SECTION 1
FRAME
DESCRIPTION PAGE
NOTES
FLOORPLATES
ITEM PART NO. DESCRIPTION QTY
1 b 1633071 Plate Wldmt (RH) ................................................................................................ 1
1 c 1678450 Extension (RH) ................................................................................................... 1
2 1597444 Capscrew ............................................................................................................ 6
3 b 1633070 Plate Wldmt (LH) ................................................................................................ 1
3 c 1678448 Extension (LH) .................................................................................................... 1
4 1581558 Washer ............................................................................................................... 6
5 b 1648281 Running Board (RH) ........................................................................................... 1
5 c 1678391 Running Board (RH) ........................................................................................... 1
6 b 320158 Washer ............................................................................................................... 28
6 c 320158 Washer ............................................................................................................... 16
7 b 302400 Nut ...................................................................................................................... 8
8 b 302402 Locknut ............................................................................................................... 6
9 b 320162 Washer ............................................................................................................... 18
10 b 1648280 Running Board (LH) ............................................................................................ 1
10 c 1694653 Running Board (LH) ............................................................................................ 1
11 b 287837 Capscrew ............................................................................................................ 6
12 b 216735 Grommet ............................................................................................................. 6
13 b 91946 Grommet ............................................................................................................. 8
14 296012 Capscrew ............................................................................................................ 8
15 136749 Screw .................................................................................................................. 4
16 1637322 Sound Liner (RH) ................................................................................................ 1
17 2093122 Cover .................................................................................................................. 1
18 176640 Bolt ...................................................................................................................... 8
19 320157 Washer ............................................................................................................... 8
20 1637312 Sound Liner (LH) ................................................................................................ 1
21 1637309 Plate .................................................................................................................... 2
22 1597449 Capscrew ............................................................................................................ 14
23 1581851 Washer ............................................................................................................... 14
24 1485265 Cover .................................................................................................................. 1
25 1485263 Panel (LH) ........................................................................................................... 1
26 1491360 Seal-Bulk ............................................................................................................ AR
27 1480237 Nut ...................................................................................................................... 14
28 1347854 Grommet ............................................................................................................. 1
29 1647769 Battery Tray ........................................................................................................ 1
30 329069 Nut ...................................................................................................................... 2
31 1532341 Gas Spring .......................................................................................................... 1
32 1529665 Capscrew ............................................................................................................ 2
33 1647772 Cover (Battery Box) ............................................................................................ 1
34 1485264 Panel (RH) .......................................................................................................... 1
a 288762 Foam Tape (Counterweight) ............................................................................... 2
ac 1694496 Damper ............................................................................................................... 12
ac 292508 Capscrew ............................................................................................................ 4
FOOTNOTES:
a Not Illustrated c PENDING PER ECN 68533-32 →
b → PENDING PER ECN 68533-32
KEY:
A: Without Lifting Eyes
B: With Lifting Eyes
QTY
ITEM PART NO. DESCRIPTION A B
1 1632171 Counterweight (H300HD) ........................................................................... 1 1
1 1632172 Counterweight (H330HD) ........................................................................... 1 1
1 1632173 Counterweight (H360HD, H360HD-12EC) ................................................. 1 1
2 2079027 Capscrew ................................................................................................... 3 3
3 296438 Washer ....................................................................................................... 5 5
4 1373760 Tow Pin ...................................................................................................... 1 1
5 1649266 Grip ............................................................................................................ 1 1
6 302440 Roll Pin ....................................................................................................... 2 2
7 292661 Nut .............................................................................................................. 2 ..
8 1646608 Nut (Special) .............................................................................................. .. 2
9 1507360 Lifting Eye .................................................................................................. .. 2
212899 Foam Tape ................................................................................................. AR AR
1301404 Foam .......................................................................................................... AR AR
NOTES
NOTES
CAB DOOR
RIGHT HAND
CAB DOOR
LEFT HAND
NOTES
KEY:
A: Right Hand
B: Left Hand
QTY
ITEM PART NO. DESCRIPTION A B
1644795 Window (Main) ........................................................................................... 1 ..
1644794 Window (Main) ........................................................................................... .. 1
1 1644803 Frame (Sliding Window) ........................................................................ 1 ..
1 1644796 Frame (Sliding Window) ........................................................................ .. 1
2 a 1641640 Strip Seal ............................................................................................... AR AR
3 a 1644804 Seal ........................................................................................................ AR AR
4 1644801 Guide ..................................................................................................... 4 4
5 1644802 Screw ..................................................................................................... 4 4
6 a 1641637 Seal ........................................................................................................ AR AR
7 1644799 Guard ..................................................................................................... 1 1
8 a 1644800 Seal ........................................................................................................ AR AR
9 1483226 Latch ...................................................................................................... 2 2
10 1644806 Glass ...................................................................................................... 1 ..
10 1644797 Glass ...................................................................................................... .. 1
11 1644805 Glass ...................................................................................................... 1 ..
11 1644798 Glass ...................................................................................................... .. 1
FOOTNOTES:
a Sold by the foot
NOTES
KEY:
A: Top Application
B: Rear Application
QTY
ITEM PART NO. DESCRIPTION A B
1 1506751 Sunshade ................................................................................................... 1 1
2 1468318 Screw ......................................................................................................... 2 3
3 1506749 Rubber Pad (Rubber) ................................................................................. 1 ..
4 1655365 Screw ......................................................................................................... 2 2
5 1506750 Clamp ......................................................................................................... 1 ..
6 1506748 Rubber Pad (Rubber) ................................................................................. 1 2
7 1644792 Bracket ....................................................................................................... .. 1
8 1506749 Rubber Pad (Rubber) ................................................................................. .. 1
9 1644793 Plug ............................................................................................................ .. 2
10 1468318 Screw ......................................................................................................... .. 1
11 1644791 Bracket ....................................................................................................... .. 1
12 296415 Washer ....................................................................................................... .. 1
NOTES
DASH DISPLAY
ITEM PART NO. DESCRIPTION QTY
1492200 Cover .................................................................................................................. 1
1 1492195 Cover .............................................................................................................. 1
2 1654935 Screw ............................................................................................................. 24
3 1512822 Seal ................................................................................................................ AR
4 1598398 Louver (Round) .............................................................................................. 4
5 1492196 Ashtray ........................................................................................................... 1
6 1468321 Washer (Plastic) ............................................................................................. 6
7 292501 Capscrew ....................................................................................................... 6
8 1498363 Screw .................................................................................................................. 12
9 1493372 Foam (LH) ........................................................................................................... 4
10 1493373 Foam (RH) .......................................................................................................... 1
11 1492197 Plate (LH Air Duct Cover) ................................................................................... 1
12 1492198 Plate (RH Air Duct Cover) ................................................................................... 1
13 1498362 Seal ..................................................................................................................... AR
RADIO CONSOLE
KEY:
A: Closed Cab
B: Open Cab
QTY
ITEM PART NO. DESCRIPTION A B
1 1492176 Console (Radio) ......................................................................................... 1 ..
2 1491468 Headliner ............................................................................................... 1 ..
3 1393528 Dome Light ............................................................................................ 2 ..
3 1566767 Bracket ................................................................................................... 2 ..
3 887317 Bulb ........................................................................................................ 2 ..
3 1492163 Screw ..................................................................................................... 4 ..
4 1571628 Cover .......................................................................................................... 1 1
5 2093714 Wire Harness (Closed Cab) (FFigure 4-24).............................................. 1 ..
5 2042507 Wire Harness (Open Cab) (FFigure 4-25)................................................ .. 1
6 1566762 Bracket ....................................................................................................... 1 1
7 287854 Capscrew ................................................................................................... 4 4
8 320160 Washer ....................................................................................................... 8 8
9 136692 Nut .............................................................................................................. 4 4
10 1492140 Washer ....................................................................................................... 10 10
11 1468318 Screw ......................................................................................................... 10 10
1508012 Headliner .................................................................................................... .. 1
FOOTNOTES:
a → PENDING PER ECN 68527 c PENDING PER ECN 68527 →
b → S/N G019E02164F d S/N G019E02165F →
FOOTNOTES:
a → PENDING PER ECN 68204-80 b PENDING PER ECN 68204-80 →
NOTES
TILT CYLINDER
CAB
HAND PUMP
ITEM PART NO. DESCRIPTION QTY
1486535 Hand Pump ......................................................................................................... 1
1 1488689 Plug (Fill) ........................................................................................................ 1
2 ..... O-Ring ........................................................................................................ 1
3 ..... Screw ............................................................................................................. 4
4 ..... Bearing ........................................................................................................... 1
5 ..... Seal ................................................................................................................ 1
6 ..... Filter ............................................................................................................... 1
7 ..... Coupler ........................................................................................................... 2
8 ..... O-Ring ............................................................................................................ 1
9 ..... Joint ................................................................................................................ 1
10 ..... Spool .............................................................................................................. 1
11 ..... Washer ........................................................................................................... 1
12 ..... Pin .................................................................................................................. 1
13 ..... O-Ring ............................................................................................................ 1
14 ..... O-Ring ............................................................................................................ 1
15 ..... Back-Up Ring ................................................................................................. 1
16 ..... Ball ................................................................................................................. 1
1488704 Kit-Seal (Includes Gasket And O-Ring) .......................................................... 1
1488705 Kit-Seal ........................................................................................................... 1
ELECTRIC PUMP
ITEM PART NO. DESCRIPTION QTY
1475732 Cab Tilt Pump (Electric) ...................................................................................... 1
1 1488729 Coupler ........................................................................................................... 1
2 1488736 Hose ............................................................................................................... 1
3 1488735 Filter ............................................................................................................... 1
4 ..... Screen ............................................................................................................ 1
5 ..... Ball ................................................................................................................. 1
6 1488730 Spring ............................................................................................................. 1
7 1488703 Coupler ........................................................................................................... 1
8 ..... Coupling ......................................................................................................... 1
9 1488727 O-Ring ............................................................................................................ 1
10 1488726 Electric Motor ................................................................................................. 1
1488728 Kit-Repair Pump ................................................................................................. 1
1488725 Kit-Motor ............................................................................................................. 1
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a → PENDING PER ECN 68533-33 c PENDING PER ECN 68533-33 →
b → PENDING PER ECN 68544-18 d PENDING PER ECN 68544-18 →
FOOTNOTES:
a → PENDING PER ECN 68533-33 b PENDING PER ECN 68533-33 →
HEATER ASSEMBLY
(→ S/N G019E01500E)
NOTES
HEATER HOSES
DIESEL ENGINE
HEATER HOSES
LPG ENGINE
FOOTNOTES:
a Not Illustrated
NOTES
NOTES
NOTES
NOTES
SEAT ASSEMBLY
KEY:
A: Fabric Cover
B: Vinyl Cover
QTY
ITEM PART NO. DESCRIPTION A B
1603522 Seat-Full Suspension (Mechanical Suspension) (Fabric Cover) ............... 1 ..
1603521 Seat-Full Suspension (Mechanical Suspension) (Vinyl Cover) .................. .. 1
1603524 Seat-Full Suspension (Air Suspension) (Fabric Cover) ............................. 1 ..
1603523 Seat-Full Suspension (Air Suspension) (Vinyl Cover) ............................... .. 1
1482798 Seat-Full Suspension (With Armrest) .................................................... 1 ..
1482954 Seat-Full Suspension (With Armrest) .................................................... .. 1
a 1482915 Spacer ............................................................................................... 1 1
a 292528 Capscrew .......................................................................................... 1 1
a 1482917 Locknut .............................................................................................. 4 4
a 1615073 Bolt .................................................................................................... 4 4
1 1482974 Kit-Bracket (RH) ................................................................................ 1 1
1 1482806 Bracket .......................................................................................... 1 1
1 1482917 Locknut .......................................................................................... 3 3
1 1482951 Bolt ................................................................................................ 1 1
1 1482919 Locknut .......................................................................................... 2 2
1 1482924 Screw ............................................................................................ 2 2
1 1482952 Clip ................................................................................................ 2 2
1 1482953 Strap Clamp .................................................................................. 1 1
2 1615147 Kit-Back/Headrest Cushion ............................................................... 1 ..
2 b 1574082 Headrest ........................................................................................ 1 ..
2 c 1692151 Seat Cushion ................................................................................. 1 ..
2 1615149 Guide (Guide) ................................................................................ 2 ..
2 1615150 Kit-Back/Headrest Cushion ............................................................... .. 1
2 1574081 Cushion ......................................................................................... .. 1
2 1615149 Guide (Guide) ................................................................................ .. 2
3 1482957 Seat Cushion ..................................................................................... 1 ..
3 1482802 Cushion ......................................................................................... 1 ..
3 1482924 Screw ............................................................................................ 2 ..
3 1482958 Seat Cushion ..................................................................................... .. 1
3 1482955 Seat Cushion ................................................................................. .. 1
3 1482924 Screw ............................................................................................ .. 2
4 1482959 Pan .................................................................................................... 1 1
4 1615056 Pan ................................................................................................ 1 1
4 1482917 Locknut .......................................................................................... 8 8
4 1482919 Locknut .......................................................................................... 2 2
4 1482924 Screw ............................................................................................ 2 2
4 1615057 Bolt ................................................................................................ 1 1
4 1482913 Connector ...................................................................................... 6 6
5 1482960 Armrest (LH) ...................................................................................... 1 1
5 1482804 Armrest .......................................................................................... 1 1
5 1482919 Locknut .......................................................................................... 1 1
5 292528 Capscrew ...................................................................................... 1 1
5 1482920 Washer .......................................................................................... 2 2
5 1482961 Screw ............................................................................................ 1 1
6 1467522 Information Case ............................................................................... 1 1
6 1470155 Information Case (Kit) (Alternate Part) .............................................. 1 1
SEAT ASSEMBLY
KEY:
A: Fabric Cover
B: Vinyl Cover
QTY
ITEM PART NO. DESCRIPTION A B
6 1482925 Plate .............................................................................................. 1 1
6 1482948 Box ................................................................................................ 1 1
6 1482949 Screw ............................................................................................ 4 4
6 1482950 Cover ............................................................................................. 1 1
7 1482969 Kit-Bracket (LH) ................................................................................. 1 1
7 1482805 Bracket .......................................................................................... 1 1
7 1482917 Locknut .......................................................................................... 3 3
7 1615057 Bolt ................................................................................................ 1 1
7 292528 Capscrew ...................................................................................... 1 1
7 1482919 Locknut .......................................................................................... 2 2
7 1482924 Screw ................................................................................................ 2 2
7 1482910 Nut ................................................................................................. 1 1
7 1482952 Clip ................................................................................................ 2 2
7 1482961 Screw ............................................................................................ 1 1
7 1482953 Strap Clamp .................................................................................. 1 1
8 1615062 Kit-Seat Belt ...................................................................................... 1 1
8 292528 Capscrew ...................................................................................... 1 1
8 246001 Capscrew ...................................................................................... 1 1
8 1615063 Washer .......................................................................................... 3 3
8 1615064 Spacer ........................................................................................... 2 2
9 1615066 Kit-Operator Presence System (Operator Presence System) ........... 1 1
9 1615067 Switch (Operator Presence System) ............................................. 1 1
9 1615068 Wire Harness (Operator Presence System) .................................. 1 1
9 1482953 Strap Clamp .................................................................................. 2 2
9 1482952 Clip ................................................................................................ 2 2
10 1482970 Kit-Recliner ........................................................................................ 1 1
10 1467531 Knob .............................................................................................. 1 1
10 1482904 Lever ............................................................................................. 1 1
10 1482905 Plate .............................................................................................. 1 1
10 1482906 Latch ............................................................................................. 1 1
10 1482907 Cover ............................................................................................. 1 1
10 1482908 Spring ............................................................................................ 1 1
10 1482909 Spring ............................................................................................ 1 1
10 1482919 Locknut .......................................................................................... 2 2
10 1615057 Bolt ................................................................................................ 1 1
10 1482917 Locknut .......................................................................................... 5 5
10 1482952 Clip ................................................................................................ 2 2
10 1482953 Strap Clamp .................................................................................. 1 1
10 1482910 Nut ................................................................................................. 1 1
10 1482924 Screw ............................................................................................ 2 2
11 1482971 Kit-Seat Pan ...................................................................................... 1 1
11 1482801 Seat Pan ....................................................................................... 1 1
11 1482917 Locknut .......................................................................................... 12 12
11 1482951 Bolt ................................................................................................ 6 6
11 1482952 Clip ................................................................................................ 2 2
11 1482953 Strap Clamp .................................................................................. 1 1
SEAT ASSEMBLY
KEY:
A: Fabric Cover
B: Vinyl Cover
QTY
ITEM PART NO. DESCRIPTION A B
11 1615057 Bolt ................................................................................................ 2 2
11 1482919 Locknut .......................................................................................... 2 2
12 1615158 Seat Cushion ..................................................................................... 1 ..
12 1482803 Seat Cushion ................................................................................. 1 ..
12 1482952 Clip ................................................................................................ 2 ..
12 1482953 Strap Clamp .................................................................................. 1 ..
12 1615055 Seat Cushion ..................................................................................... .. 1
12 1482956 Seat Cushion ................................................................................. .. 1
12 1482952 Clip ................................................................................................ .. 2
12 1482953 Strap Clamp .................................................................................. .. 1
13 1558035 Lockwasher ................................................................................................ 4 4
14 1628948 Armrest (Closed Cab) ................................................................................ 1 1
14 1628949 Armrest (Open Cab) ................................................................................... 1 1
14 1636182 Cover (Armrest) (Closed Cab) ............................................................... 1 1
14 1636183 Cover (Armrest) (Open Cab) ................................................................. 1 1
14 1643338 Pad - Arm Rest ...................................................................................... 1 1
15 ..... Pivot Arm Assembly (FFigure 1-43).......................................................... 1 1
16 1476584 Cover (Capscrew Head) ............................................................................. 4 4
17 136681 Capscrew ................................................................................................... 4 4
1561530 Kit-Back/Headrest Cushion ........................................................................ 1 ..
1615152 Kit-Cushion ................................................................................................. .. 1
a 1687037 Kit-Weight Adjuster .................................................................................... 1 1
FOOTNOTES:
a Not Illustrated c PENDING PER ECN 68544-03 →
b → PENDING PER ECN 68544-03
SEAT
ARMREST ASSEMBLY – WITH WINDOW WASHER OPTIONS
LABELS
MAIN
FOOTNOTES:
a Contact Your Local Hyster Dealer
KEY:
A: Forklift Truck
B: Container Handler Truck
QTY
ITEM PART NO. DESCRIPTION A B
1 2043469 Label (LH Fork) (With Side-Shift Fork Positioner) ...................................... 1 ..
2 2043471 Label (RH Fork) (With Side-Shift Fork Positioner) ..................................... 1 ..
2 2043472 Label (Auxiliary Function, Fork Spreader) (With Simultaneous Fork
Positioner) .................................................................................................. 1 ..
2 2043476 Label (Extend and Retract) ........................................................................ .. 1
3 2058930 Label (Joystick Without Side-Shift) (Without Side-Shift) ............................ 1 ..
3 2043801 Label (Joystick, With Suspension Hooks) (With Suspension Hooks) ........ 1 1
3 2046438 Label (Empty Container Handler Control) (With Twistlock) ........................ .. 1
KEY:
A: Forklift Truck With Side-Shift Fork Positioner
B: Forklift Truck With Simultaneous Fork Positioner
C: Container Handler Truck
QTY
ITEM PART NO. DESCRIPTION A B C
1 1301411 Label (Hoist) ...................................................................................... 1 1 1
2 1301410 Label (Tilt) ......................................................................................... 1 1 1
3 370258 Label (Auxiliary Function, Side-Shift) ................................................ 1 .. ..
3 370257 Label (Auxiliary Function, Rotate) (Optional Equipment) .................. 1 1 ..
4 370256 Label (Auxiliary Function, Clamp) ..................................................... 1 1 ..
5 2046600 Label (Twist Lock And Unlock) .......................................................... .. .. 1
6 2043471 Label (RH Fork) ................................................................................. 1 .. ..
6 2043472 Label (Auxiliary Function, Fork Spreader) ......................................... .. 1 ..
6 2043476 Label (Extend and Retract) ............................................................... .. .. 1
7 2043469 Label (LH Fork) ................................................................................. 1 .. ..
NOTES
2 ENGINE ASSEMBLY
UNIT CODE G019
01/2009 NORTH AMERICA
SECTION 2
ENGINE ASSEMBLY
DESCRIPTION PAGE
SECTION 2
ENGINE ASSEMBLY
DESCRIPTION PAGE
SECTION 2
ENGINE ASSEMBLY
DESCRIPTION PAGE
INTAKE MANIFOLD
CUMMINS LPG ........................................................................................................................................... 2-52
LIFTING BRACKET
CUMMINS LPG ........................................................................................................................................... 2-54
LIFTING BRACKETS AND MOUNTING
CUMMINS DIESEL ..................................................................................................................................... 2-117
LUBRICATING OIL PUMP
CUMMINS DIESEL ..................................................................................................................................... 2-118
OIL FILLER
CUMMINS DIESEL ..................................................................................................................................... 2-119
OIL FILTER
CUMMINS DIESEL ..................................................................................................................................... 2-120
OIL LEVEL GAUGE
CUMMINS DIESEL ..................................................................................................................................... 2-121
CUMMINS LPG ........................................................................................................................................... 2-56
OIL PAN
CUMMINS DIESEL ..................................................................................................................................... 2-122
CUMMINS LPG ........................................................................................................................................... 2-58
OIL PUMP
CUMMINS LPG ........................................................................................................................................... 2-60
PISTON AND CONNECTING ROD
CUMMINS LPG ........................................................................................................................................... 2-62
RADIATOR ASSEMBLY .................................................................................................................................. 2-6
REAR GEAR HOUSING
CUMMINS DIESEL ..................................................................................................................................... 2-124
REAR GEAR TRAIN ACCESSORY MOUNTING COVER
CUMMINS DIESEL ..................................................................................................................................... 2-125
ROCKER LEVERS
CUMMINS DIESEL ..................................................................................................................................... 2-126
CUMMINS LPG ........................................................................................................................................... 2-64
THERMOSTAT
CUMMINS DIESEL ..................................................................................................................................... 2-128
CUMMINS LPG ........................................................................................................................................... 2-66
THERMOSTAT HOUSING
CUMMINS LPG ........................................................................................................................................... 2-67
TORQUE CONVERTER COOLER PLUGS
CUMMINS DIESEL ..................................................................................................................................... 2-129
TURBOCHARGER
CUMMINS DIESEL ..................................................................................................................................... 2-130
CUMMINS LPG ........................................................................................................................................... 2-68
TURBOCHARGER COMPRESSOR OUTLET CONNECTION
CUMMINS LPG ........................................................................................................................................... 2-69
TURBOCHARGER PLUMBING
CUMMINS DIESEL ..................................................................................................................................... 2-131
CUMMINS LPG ........................................................................................................................................... 2-70
VALVE COVER
CUMMINS DIESEL ..................................................................................................................................... 2-132
CUMMINS LPG ........................................................................................................................................... 2-72
SECTION 2
ENGINE ASSEMBLY
DESCRIPTION PAGE
VALVE TAPPET
CUMMINS LPG ........................................................................................................................................... 2-74
VALVE TAPPETS
CUMMINS DIESEL ..................................................................................................................................... 2-133
VIBRATION DAMPER
CUMMINS DIESEL ..................................................................................................................................... 2-134
CUMMINS LPG ........................................................................................................................................... 2-76
WATER INLET CONNECTION
CUMMINS LPG ........................................................................................................................................... 2-78
WATER OUTLET CONNECTION
CUMMINS DIESEL ..................................................................................................................................... 2-135
CUMMINS LPG ........................................................................................................................................... 2-79
WATER PUMP
CUMMINS DIESEL ..................................................................................................................................... 2-136
CUMMINS LPG ........................................................................................................................................... 2-80
WATER PUMP DRIVE
CUMMINS DIESEL ..................................................................................................................................... 2-137
NOTES
RADIATOR ASSEMBLY
ITEM PART NO. DESCRIPTION QTY
a 2097016 Cooler ................................................................................................................. 1
b 2101590 Radiator .............................................................................................................. 1
1 1663786 Plate ............................................................................................................... 2
2 a 2097384 Cooler ............................................................................................................. 1
2 b 2101592 Air Cooler ....................................................................................................... 1
3 a 2097017 Radiator .......................................................................................................... 1
3 b 2101591 Cooler ............................................................................................................. 1
3 1677294 Drain Valve ................................................................................................. 1
4 ..... Hydraulic Oil Cooler ....................................................................................... 1
5 1663785 Plate ............................................................................................................... 2
6 2097386 Oil Cooler ....................................................................................................... 1
7 1677295 Shroud ............................................................................................................ 1
7 2097387 Shroud ........................................................................................................ 1
7 1677296 Nut .............................................................................................................. 2
7 1677298 Clip ............................................................................................................. 1
8 1677297 Seal ............................................................................................................ 1
FOOTNOTES:
a → PENDING PER ECN 68533-01 b PENDING PER ECN 68533-01 →
COOLING SYSTEM
LPG
FOOTNOTES:
a → PENDING PER ECN 68533-01 b PENDING PER ECN 68533-01 →
COOLING SYSTEM
DIESEL
FOOTNOTES:
a → PENDING PER ECN 68533-01 b PENDING PER ECN 68533-01 →
EXHAUST SYSTEM
LPG
KEY:
A: Standard Configuration
B: Exhaust Extension Option
C: Exhaust Extension Option With Aspirated Pre-Cleaner Option
QTY
ITEM PART NO. DESCRIPTION A B C
1 2092542 Muffler ............................................................................................... 1 1 1
2 1581558 Washer .............................................................................................. 8 8 8
3 1597444 Capscrew .......................................................................................... 4 4 4
4 302401 Locknut .............................................................................................. 4 4 4
5 270826 Clamp ................................................................................................ 2 2 2
6 1544774 Flex Tube .......................................................................................... 1 1 1
7 1635088 Exhaust Pipe ..................................................................................... 1 1 1
8 1396518 Plug ................................................................................................... 1 1 1
8 1509103 Ring (Copper) ................................................................................ 1 1 1
8 1509104 Plug ............................................................................................... 1 1 1
9 1305839 Rain Cap ........................................................................................... .. 1 1
10 1658854 Exhaust Pipe ..................................................................................... .. 1 ..
10 1658850 Exhaust Pipe ..................................................................................... .. .. 1
11 1658856 Clamp ................................................................................................ .. 1 1
12 69854 Clamp ................................................................................................ .. .. 1
13 1610665 Tube .................................................................................................. .. .. 1
14 127045 Clamp (Hose) .................................................................................... .. .. 2
15 1610667 Hose .................................................................................................. .. .. 1
EXHAUST SYSTEM
DIESEL
KEY:
A: Standard Configuration
B: Exhaust Extension Option
C: Exhaust Extension Option With Aspirated Pre-Cleaner Option
QTY
ITEM PART NO. DESCRIPTION A B C
1 2087632 Muffler ............................................................................................... 1 1 1
2 1581558 Washer .............................................................................................. 8 8 8
3 1597444 Capscrew .......................................................................................... 4 4 4
4 302401 Locknut .............................................................................................. 4 4 4
5 270826 Clamp ................................................................................................ 2 2 2
6 1544774 Flex Tube .......................................................................................... 1 1 1
7 1626931 Exhaust Pipe ..................................................................................... 1 1 1
8 1305839 Rain Cap ........................................................................................... .. 1 1
9 1658854 Exhaust Pipe ..................................................................................... .. 1 ..
9 1658850 Exhaust Pipe ..................................................................................... .. .. 1
10 1658856 Clamp ................................................................................................ .. 1 1
11 69854 Clamp ................................................................................................ .. .. 1
12 1610665 Tube .................................................................................................. .. .. 1
13 127045 Clamp (Hose) .................................................................................... .. .. 2
14 1610667 Hose .................................................................................................. .. .. 1
NOTES
CRANKCASE BREATHER
CUMMINS LPG
CYLINDER BLOCK
CUMMINS LPG
CYLINDER HEAD
CUMMINS LPG
ENGINE ASSEMBLY
CUMMINS LPG
NOTES
NOTES
FLYWHEEL HOUSING
CUMMINS LPG
INTAKE MANIFOLD
CUMMINS LPG
NOTES
OIL PAN
CUMMINS LPG
FOOTNOTES:
a Not Illustrated
NOTES
ROCKER LEVERS
CUMMINS LPG
TURBOCHARGER PLUMBING
CUMMINS LPG
VALVE COVER
CUMMINS LPG
NOTES
VIBRATION DAMPER
CUMMINS LPG
FOOTNOTES:
a → 9/2008 b 9/2008 →
FOOTNOTES:
a → 9/2008 b 9/2008 →
NOTES
AIR HEATER
CUMMINS DIESEL
FOOTNOTES:
a → 9/2008 b 9/2008 →
FOOTNOTES:
a → 9/2008 b 9/2008 →
FOOTNOTES:
a → 9/2008 b 9/2008 →
FOOTNOTES:
a → 9/2008 b 9/2008 →
FOOTNOTES:
a → 9/2008 b 9/2008 →
FOOTNOTES:
a → 9/2008 b 9/2008 →
FOOTNOTES:
a → 9/2008 b 9/2008 →
FOOTNOTES:
a → 9/2008 b 9/2008 →
FOOTNOTES:
a → 9/2008 b 9/2008 →
FOOTNOTES:
a → 9/2008 b 9/2008 →
FOOTNOTES:
a → 9/2008 b 9/2008 →
FOOTNOTES:
a → 9/2008 b 9/2008 →
FOOTNOTES:
a → 9/2008 b 9/2008 →
CYLINDER BLOCK
CUMMINS DIESEL
FOOTNOTES:
a → 9/2008 b 9/2008 →
CYLINDER HEAD
CUMMINS DIESEL
FOOTNOTES:
a → 9/2008 b 9/2008 →
FOOTNOTES:
a → 9/2008 b 9/2008 →
NOTES
FOOTNOTES:
a → 9/2008 b 9/2008 →
FOOTNOTES:
a → 9/2008 b 9/2008 →
FOOTNOTES:
a → 9/2008 b 9/2008 →
FOOTNOTES:
a → 9/2008 b 9/2008 →
FOOTNOTES:
a Not Illustrated c 9/2008 →
b → 9/2008
FOOTNOTES:
a → 9/2008 b 9/2008 →
FOOTNOTES:
a → 9/2008 b 9/2008 →
FOOTNOTES:
a Not illustrated c 9/2008 →
b → 9/2008
FOOTNOTES:
a → 9/2008 b 9/2008 →
FOOTNOTES:
a → 9/2008 b 9/2008 →
FOOTNOTES:
a → 9/2008 b 9/2008 →
FOOTNOTES:
a → 9/2008 b 9/2008 →
FOOTNOTES:
a → 9/2008 b 9/2008 →
FOOTNOTES:
a → 9/2008 b 9/2008 →
OIL PAN
CUMMINS DIESEL
FOOTNOTES:
a → 9/2008 b 9/2008 →
FOOTNOTES:
a → 9/2008 b 9/2008 →
FOOTNOTES:
a Not Illustrated c 9/2008 →
b → 9/2008
ROCKER LEVERS
CUMMINS DIESEL
FOOTNOTES:
a → 9/2008 b 9/2008 →
FOOTNOTES:
a → 9/2008 b 9/2008 →
FOOTNOTES:
a → 9/2008 b 9/2008 →
FOOTNOTES:
a → 9/2008 b 9/2008 →
FOOTNOTES:
a → 9/2008 b 9/2008 →
FOOTNOTES:
a → 9/2008 b 9/2008 →
FOOTNOTES:
a → 9/2008 b 9/2008 →
FOOTNOTES:
a → 9/2008 b 9/2008 →
FOOTNOTES:
a → 9/2008 b 9/2008 →
FOOTNOTES:
a → 9/2008 b 9/2008 →
FOOTNOTES:
a → 11/2008 c 11/2008 →
b → 9/2008 d 9/2008 →
NOTES
3 FUEL SYSTEM
UNIT CODE G019
01/2009 NORTH AMERICA
SECTION 3
FUEL SYSTEM
DESCRIPTION PAGE
FUEL SYSTEM
LPG
FUEL SYSTEM
LPG
NOTES
FUEL SYSTEM
DIESEL
FOOTNOTES:
a → PENDING PER ECN 68533-32 b PENDING PER ECN 68533-32 →
NOTES
FOOTNOTES:
a → 9/2008 b 9/2008 →
FOOTNOTES:
a → 9/2008 b 9/2008 →
FOOTNOTES:
a → 9/2008 b 9/2008 →
FOOTNOTES:
a → 9/2008 b 9/2008 →
FOOTNOTES:
a → 9/2008 b 9/2008 →
FOOTNOTES:
a → 9/2008 b 9/2008 →
NOTES
NOTES
4 ELECTRICAL SYSTEM
UNIT CODE G019
01/2009 NORTH AMERICA
SECTION 4
ELECTRICAL SYSTEM
DESCRIPTION PAGE
SECTION 4
ELECTRICAL SYSTEM
DESCRIPTION PAGE
NOTES
ELECTRICAL SYSTEM
DIESEL ENGINE
ELECTRICAL SYSTEM
DIESEL ENGINE
FOOTNOTES:
a → 3/2008 d 3/2008 ↔ PENDING PER ECN 68424
b → PENDING PER ECN 68424 e PENDING PER ECN 68424 →
c → PENDING PER ECN 68533-61 f PENDING PER ECN 68533-61 →
NOTES
ELECTRICAL SYSTEM
LPG ENGINE
ELECTRICAL SYSTEM
LPG ENGINE
FOOTNOTES:
a Not Illustrated d PENDING PER ECN 68424 →
b → PENDING PER ECN 68424 e PENDING PER ECN 68533-61 →
c → PENDING PER ECN 68533-61
CONTROL PANEL
HEATER
CONTROL PANEL
AIR CONDITIONER
JOYSTICK ASSEMBLY
TWISTLOCKS
JOYSTICK ASSEMBLY
SUSPENSION HOOKS
FOOTNOTES:
a → 9/2008 b 9/2008 →
FOOTNOTES:
a → 9/2008 b 9/2008 →
FOOTNOTES:
a → 9/2008 b 9/2008 →
WIRE HARNESS
CHASSIS, DIESEL – SHEET 1 0F 2
WIRE HARNESS
CHASSIS, DIESEL – SHEET 1 0F 2
WIRE HARNESS
CHASSIS, DIESEL – SHEET 1 0F 2
FOOTNOTES:
a → 3/2008 c PENDING PER ECN 68424 →
b 3/2008 ↔ PENDING PER ECN 68424
WIRE HARNESS
CHASSIS, DIESEL – SHEET 2 0F 2
WIRE HARNESS
CHASSIS, DIESEL – SHEET 2 0F 2
WIRE HARNESS
CHASSIS, DIESEL – SHEET 2 0F 2
FOOTNOTES:
a → 3/2008 c PENDING PER ECN 68424 →
b 3/2008 ↔ PENDING PER ECN 68424
WIRE HARNESS
CHASSIS, LPG – SHEET 1 0F 2
WIRE HARNESS
CHASSIS, LPG – SHEET 1 0F 2
WIRE HARNESS
CHASSIS, LPG – SHEET 1 0F 2
WIRE HARNESS
CHASSIS, LPG – SHEET 2 0F 2
WIRE HARNESS
CHASSIS, LPG – SHEET 2 0F 2
WIRE HARNESS
CHASSIS, LPG – SHEET 2 0F 2
WIRE HARNESS
CAB SIDE CONSOLE – SHEET 1 0F 3
WIRE HARNESS
CAB SIDE CONSOLE – SHEET 1 0F 3
FOOTNOTES:
a → 2/2008 b 2/2008 →
NOTES
WIRE HARNESS
CAB SIDE CONSOLE – SHEET 2 OF 3
WIRE HARNESS
CAB SIDE CONSOLE – SHEET 2 OF 3
WIRE HARNESS
CAB SIDE CONSOLE – SHEET 2 OF 3
FOOTNOTES:
a → 2/2008 b 2/2008 →
WIRE HARNESS
CAB SIDE CONSOLE – SHEET 3 OF 3
FOOTNOTES:
a → 2/2008 b 2/2008 →
WIRE HARNESS
CLOSED CAB
WIRE HARNESS
CLOSED CAB
NOTES
WIRE HARNESS
OPEN CAB
NOTES
WIRE HARNESS
ARMREST – OPEN CAB
WIRE HARNESS
ARMREST – CLOSED CAB
NOTES
WIRE HARNESS
FRONT LIGHTS, NON-EC4 – WITH FRONT FENDER AND MAST WORKLIGHTS
FOOTNOTES:
a Not Illustrated
WIRE HARNESS
FRONT LIGHTS, NON-EC4
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
NOTES
WIRE HARNESS
REAR DRIVE LIGHT EXTENSION
NOTES
WIRE HARNESS
STEERING COLUMN
NOTES
5 TRANSMISSION
UNIT CODE G019
01/2009 NORTH AMERICA
SECTION 5
TRANSMISSION
DESCRIPTION PAGE
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a → PENDING PER ECN 68533-57 b PENDING PER ECN 68533-57 →
NOTES
FOOTNOTES:
a Remanufactured Transmission-2104742 c S/N G019E01997F ↔ PENDING PER ECN
b → S/N G019E01996F 68533-57
d PENDING PER ECN 68533-57 →
FOOTNOTES:
a Remanufactured Transmission-2104742 d S/N G019E01997F →
b → S/N G019E01996F e PENDING PER ECN 68533-57 →
c S/N G019E01997F ↔ PENDING PER ECN
68533-57
TRANSMISSION CASE
ITEM PART NO. DESCRIPTION QTY
c 2071311 Transmission Assy .............................................................................................. 1
bd 2104740 Transmission Assy .............................................................................................. 1
e 2093555 Transmission Assy .............................................................................................. 1
1 1579015 Transmission Housing .................................................................................... 1
1 a 1691359 Spacer ........................................................................................................ 1
2 1579016 Tube Assy (Suction) ................................................................................... 1
3 1579017 Clip ............................................................................................................. 1
4 18557 Capscrew ................................................................................................... 1
5 15157 Lockwasher ................................................................................................ 1
6 1579019 O-Ring ........................................................................................................ 1
7 330504 Nut .............................................................................................................. 4
8 1556915 Tube (Low Speed) ...................................................................................... 1
9 1312266 Tube (Third Clutch) .................................................................................... 1
10 15316 Fitting ......................................................................................................... 1
11 1389313 Plug ................................................................................................................ 1
12 16483 O-Ring ........................................................................................................ 1
13 235691 Fitting .............................................................................................................. 1
14 16484 O-Ring ........................................................................................................ 1
15 1691361 Baffle .............................................................................................................. 1
16 1312268 Cover .............................................................................................................. 1
17 330511 Plug ............................................................................................................ 1
18 330502 Pin .................................................................................................................. 2
19 1384794 Screw ............................................................................................................. 12
20 1390042 Screw ............................................................................................................. 2
21 15157 Lockwasher .................................................................................................... 14
22 130625 O-Ring ............................................................................................................ 3
23 1312269 Gasket ............................................................................................................ 1
24 1311544 Drain Plug (Drain) ........................................................................................... 1
25 1556918 Plug (Dipstick) ................................................................................................ 1
25 16486 O-Ring ........................................................................................................ 1
26 1579021 Sensor (Speed) .............................................................................................. 3
27 1579011 O-Ring ........................................................................................................ 3
28 87281 O-Ring ............................................................................................................ 1
1557263 Kit-Gasket ....................................................................................................... 1
FOOTNOTES:
a Not Illustrated d S/N G019E01997F ↔ PENDING PER ECN
b Remanufactured Transmission-2104742 68533-57
c → S/N G019E01996F e PENDING PER ECN 68533-57 →
FOOTNOTES:
a Remanufactured Transmission-2104742 c S/N G019E01997F ↔ PENDING PER ECN
b → S/N G019E01996F 68533-57
d PENDING PER ECN 68533-57 →
FOOTNOTES:
a Remanufactured Transmission-2104742 c S/N G019E01997F ↔ PENDING PER ECN
b → S/N G019E01996F 68533-57
d PENDING PER ECN 68533-57 →
FOOTNOTES:
a Not Illustrated d S/N G019E01997F ↔ PENDING PER ECN
b Remanufactured Transmission-2104742 68533-57
c → S/N G019E01996F e PENDING PER ECN 68533-57 →
NOTES
DRIVE GEAR
ITEM PART NO. DESCRIPTION QTY
b 2071311 Transmission Assy .............................................................................................. 1
ac 2104740 Transmission Assy .............................................................................................. 1
d 2093555 Transmission Assy .............................................................................................. 1
1 1311567 Support ........................................................................................................... 1
2 1311571 Ball Bearing .................................................................................................... 1
3 37065 Snap Ring ....................................................................................................... 2
4 1311805 Retaining Ring ................................................................................................ 1
5 1556957 Gear (Drive Pump) ......................................................................................... 1
6 1556958 Gear (Idler Pump) ........................................................................................... 1
7 1556959 Shaft ............................................................................................................... 1
8 61141 Ball ................................................................................................................. 1
9 41308 Bearing ........................................................................................................... 1
10 330570 Retaining Ring ................................................................................................ 2
11 330612 Ring ................................................................................................................ 2
12 1471366 Screw ............................................................................................................. 2
13 15156 Lockwasher .................................................................................................... 2
FOOTNOTES:
a Remanufactured Transmission-2104742 c S/N G019E01997F ↔ PENDING PER ECN
b → S/N G019E01996F 68533-57
d PENDING PER ECN 68533-57 →
FOOTNOTES:
a Remanufactured Transmission-2104742 c S/N G019E01997F ↔ PENDING PER ECN
b → S/N G019E01996F 68533-57
d PENDING PER ECN 68533-57 →
NOTES
FORWARD CLUTCH
ITEM PART NO. DESCRIPTION QTY
b 2071311 Transmission Assy .............................................................................................. 1
ac 2104740 Transmission Assy .............................................................................................. 1
d 2093555 Transmission Assy .............................................................................................. 1
1 1691399 Shaft ............................................................................................................... 1
2 1556963 Piston (Piston) ................................................................................................ 1
3 1311811 Piston Seal ................................................................................................. 1
4 1311812 Piston Seal ................................................................................................. 1
5 1655548 Friction Disk (Inner) ........................................................................................ 12
6 1556965 Friction Disk (Outer) ....................................................................................... 12
7 1556966 Spacer ............................................................................................................ 1
8 1556967 Plate ............................................................................................................... 1
8 1556968 Seal ............................................................................................................ 1
9 1311810 Snap Ring ....................................................................................................... 1
10 1556969 Disk Spring ..................................................................................................... 1
11 1311808 Snap Ring ....................................................................................................... 1
12 1311668 Sleeve ............................................................................................................ 1
13 1311555 Spring (Expander) .......................................................................................... 3
13 1311646 Ring (Forward Shaft) ...................................................................................... 3
14 1311666 Bearing ........................................................................................................... 1
15 1311816 Retaining Ring ................................................................................................ 1
16 1311817 Bearing (Rear) ................................................................................................ 1
17 1311825 Retaining Ring ................................................................................................ 2
18 ..... Gear (Forward Shaft) ..................................................................................... 1
1557263 Kit-Gasket ....................................................................................................... 1
FOOTNOTES:
a Remanufactured Transmission-2104742 c S/N G019E01997F ↔ PENDING PER ECN
b → S/N G019E01996F 68533-57
d PENDING PER ECN 68533-57 →
FOOTNOTES:
a Remanufactured Transmission-2104742 c S/N G019E01997F ↔ PENDING PER ECN
b → S/N G019E01996F 68533-57
d PENDING PER ECN 68533-57 →
FOOTNOTES:
a Remanufactured Transmission-2104742 c S/N G019E01997F ↔ PENDING PER ECN
b → S/N G019E01996F 68533-57
d PENDING PER ECN 68533-57 →
LOW CLUTCH
ITEM PART NO. DESCRIPTION QTY
b 2071311 Transmission Assy .............................................................................................. 1
ac 2104740 Transmission Assy .............................................................................................. 1
d 2093555 Transmission Assy .............................................................................................. 1
1 1556972 Housing (Low Shaft, Hub and Drum) ............................................................. 1
2 1556973 Piston (Piston) ................................................................................................ 1
3 1311811 Piston Seal ................................................................................................. 1
4 1311812 Piston Seal ................................................................................................. 1
5 1556965 Friction Disk (Outer) ....................................................................................... 13
6 1556964 Separator Plate (Inner) ................................................................................... 13
7 1556978 Clutch Plate .................................................................................................... 1
8 1311810 Snap Ring ....................................................................................................... 1
9 1556975 Disk Spring (Disc) ........................................................................................... 1
10 1556976 Retainer .......................................................................................................... 2
11 382269 Snap Ring ....................................................................................................... 2
12 1556966 Spacer ............................................................................................................ 1
13 1312359 Bearing (Low Speed) ...................................................................................... 1
14 330590 Bearing ........................................................................................................... 1
15 1312385 Spacer (Low Speed) ....................................................................................... 1
16 382262 Snap Ring ....................................................................................................... 2
17 1556977 Piston Ring ..................................................................................................... 1
18 382283 Bearing ........................................................................................................... 1
19 330597 Bearing ........................................................................................................... 1
20 1311818 Spacer ............................................................................................................ 1
21 330598 Retaining Ring ................................................................................................ 1
22 1312362 Gasket ............................................................................................................ 1
23 18557 Capscrew ....................................................................................................... 4
24 15157 Lockwasher .................................................................................................... 4
25 79970 O-Ring ............................................................................................................ 1
26 1312363 Bearing Cap ................................................................................................... 1
27 14589 Plug ............................................................................................................ 1
1557263 Kit-Gasket .................................................................................................. 1
FOOTNOTES:
a Remanufactured Transmission-2104742 c S/N G019E01997F ↔ PENDING PER ECN
b → S/N G019E01996F 68533-57
d PENDING PER ECN 68533-57 →
OUTPUT FLANGE
ITEM PART NO. DESCRIPTION QTY
b 2071311 Transmission Assy (Cummins) ........................................................................... 1
ac 2104740 Transmission Assy .............................................................................................. 1
d 2093555 Transmission Assy .............................................................................................. 1
1 1311686 Flange (Output) .............................................................................................. 1
FOOTNOTES:
a Remanufactured Transmission-2104742 c S/N G019E01997F ↔ PENDING PER ECN
b → S/N G019E01996F 68533-57
d PENDING PER ECN 68533-57 →
OUTPUT SHAFT
ITEM PART NO. DESCRIPTION QTY
b 2071311 Transmission Assy .............................................................................................. 1
ac 2104740 Transmission Assy .............................................................................................. 1
d 2093555 Transmission Assy .............................................................................................. 1
1 43310 Bearing ........................................................................................................... 1
2 1556982 Shaft (Output) ................................................................................................. 1
3 1311827 Spacer ............................................................................................................ 1
4 330607 Bearing (Rear) ................................................................................................ 1
5 330596 Ball ................................................................................................................. 1
6 330605 Spacer ............................................................................................................ 1
7 330604 Gasket ............................................................................................................ 1
8 330603 Cap (Bearing) ................................................................................................. 1
9 330602 Seal ................................................................................................................ 1
10 1556989 Capscrew ....................................................................................................... 4
11 1556990 Lockwasher .................................................................................................... 4
12 86553 O-Ring ............................................................................................................ 1
13 330614 Washer ........................................................................................................... 1
14 330615 Nut .................................................................................................................. 1
15 330606 Ring ................................................................................................................ 1
1557263 Kit-Gasket ....................................................................................................... 1
FOOTNOTES:
a Remanufactured Transmission-2104742 c S/N G019E01997F ↔ PENDING PER ECN
b → S/N G019E01996F 68533-57
d PENDING PER ECN 68533-57 →
FOOTNOTES:
a Remanufactured Transmission-2104742 c S/N G019E01997F ↔ PENDING PER ECN
b → S/N G019E01996F 68533-57
d PENDING PER ECN 68533-57 →
THIRD CLUTCH
ITEM PART NO. DESCRIPTION QTY
b 2071311 Transmission Assy .............................................................................................. 1
ac 2104740 Transmission Assy .............................................................................................. 1
d 2093555 Transmission Assy .............................................................................................. 1
1 1644929 Gear Asm (Third Shaft, Gear, and Drum) ...................................................... 1
2 1556985 Piston Ring ..................................................................................................... 2
3 1312351 Bearing ........................................................................................................... 1
4 304527 Snap Ring ....................................................................................................... 1
5 330586 Ring ................................................................................................................ 1
6 1556963 Piston ............................................................................................................. 1
7 1311811 Piston Seal ................................................................................................. 1
8 1311812 Piston Seal ................................................................................................. 1
9 1556983 Disk Spring ..................................................................................................... 1
10 1311808 Snap Ring ....................................................................................................... 1
11 1644930 Disk ................................................................................................................ 6
12 1510565 Friction Plate .................................................................................................. 2
12 1510564 Friction Plate .................................................................................................. 5
13 1556979 Spacer ............................................................................................................ 1
14 1556978 Clutch Plate .................................................................................................... 1
15 1311810 Snap Ring ....................................................................................................... 1
16 1311658 Bearing ........................................................................................................... 1
17 1484565 Clutch Gear (Third Clutch) ............................................................................. 1
18 382269 Snap Ring ....................................................................................................... 1
19 1312097 Retainer .......................................................................................................... 1
20 1312356 Retaining Ring ................................................................................................ 1
1557263 Kit-Gasket ....................................................................................................... 1
FOOTNOTES:
a Remanufactured Transmission-2104742 c S/N G019E01997F ↔ PENDING PER ECN
b → S/N G019E01996F 68533-57
d PENDING PER ECN 68533-57 →
FOOTNOTES:
a Remanufactured Transmission-2104742 c S/N G019E01997F ↔ PENDING PER ECN
b → S/N G019E01996F 68533-57
d PENDING PER ECN 68533-57 →
NOTES
6 DRIVE AXLE
UNIT CODE G019
01/2009 NORTH AMERICA
SECTION 6
DRIVE AXLE
DESCRIPTION PAGE
NOTES
NOTES
PARK BRAKE
WET BRAKE
KEY:
A: 11.00 x 20 - 14
B: 12.00 x 20 - 18
C: 12 x 20 - 18, Heavy Duty Rim Option
QTY
ITEM PART NO. DESCRIPTION A B C
1594932 Pneumatic Tire (Tire and Tube) ........................................................ 1 .. ..
850995 Pneumatic Tire .................................................................................. .. 1 1
1 1595478 Pneumatic Tire .............................................................................. 1 .. ..
1 850996 Pneumatic Tire (With Flap) ........................................................... .. 1 1
1 23026 Pneumatic Tire .............................................................................. 1 .. ..
1 300294 Pneumatic Tire .............................................................................. .. 1 1
1 130587 Pneumatic Tire .............................................................................. 1 1 1
2 1688644 Wheel ................................................................................................ .. .. 1
2 1688643 Wheel Assy ....................................................................................... 1 1 ..
2 1628969 Rim ................................................................................................ 1 1 ..
2 1384250 Rim ................................................................................................ .. .. 1
2 1391649 Wheel Side Ring ........................................................................... 1 1 ..
2 1377130 Ring ............................................................................................... .. .. 1
2 1377131 Shoulder Ring ............................................................................... .. .. 1
3 1391650 Wheel Lock Ring ........................................................................... 1 1 ..
3 1377132 Wheel Lock Ring ............................................................................... .. .. 1
4 49189 Extension ........................................................................................... 2 2 2
KEY:
A: 12.00 x 20 - 16
B: 11.00 x 20 - 18
QTY
ITEM PART NO. DESCRIPTION A B
1369102 Pneumatic Tire ........................................................................................... 1 ..
1594932 Pneumatic Tire (Tire and Tube) ................................................................. .. 1
1 1369103 Pneumatic Tire ....................................................................................... 1 ..
1 1595478 Pneumatic Tire ....................................................................................... .. 1
1 1369105 Pneumatic Tire ....................................................................................... 1 ..
1 23026 Pneumatic Tire ....................................................................................... .. 1
1 130587 Pneumatic Tire ....................................................................................... 1 1
2 1688643 Wheel Assy ................................................................................................ 1 1
2 1628969 Rim ........................................................................................................ 1 1
2 1391649 Wheel Side Ring .................................................................................... 1 1
3 1391650 Wheel Lock Ring .................................................................................... 1 1
4 49189 Extension ................................................................................................... 2 2
NOTES
7 STEERING SYSTEM
UNIT CODE G019
01/2009 NORTH AMERICA
SECTION 7
STEERING SYSTEM
DESCRIPTION PAGE
STEER AXLE
ITEM PART NO. DESCRIPTION QTY
1 1485302 Hub ..................................................................................................................... 2
2 1311407 Wheel Stud ..................................................................................................... 10
3 186412 Bearing Cup ................................................................................................... 1
4 30100 Bearing Cup ................................................................................................... 1
5 387225 Wear Sleeve ....................................................................................................... 2
6 1485292 Cap ..................................................................................................................... 2
7 15255 Cotter Pin ............................................................................................................ 2
8 1313375 Nut ...................................................................................................................... 2
9 1313374 Washer ............................................................................................................... 2
10 15158 Washer ............................................................................................................... 6
11 18588 Capscrew ............................................................................................................ 6
12 247093 Bearing Cone ...................................................................................................... 2
13 1485294 Bearing Cap ........................................................................................................ 2
14 164639 Wear Sleeve ................................................................................................... 1
15 30189 Bearing Cup ................................................................................................... 1
16 247097 Shim (0.005 in.) .................................................................................................. AR
16 247098 Shim (0.007 in.) .................................................................................................. AR
16 247099 Shim (0.020 in.) .................................................................................................. AR
17 44542 Seal ..................................................................................................................... 2
18 247041 Seal ..................................................................................................................... 2
19 186415 Bearing Cone ...................................................................................................... 2
20 30107 Bearing Cone ...................................................................................................... 2
21 44547 Seal ..................................................................................................................... 2
22 200972 Bearing Cup ........................................................................................................ 2
23 143004 Bearing Cone ...................................................................................................... 2
24 129498 Seal ..................................................................................................................... 2
24 129499 Wear Sleeve ....................................................................................................... 2
25 13963 Grease Fitting ..................................................................................................... 6
26 1498274 Pin ....................................................................................................................... 2
27 1625196 Plate .................................................................................................................... 2
28 1498273 Pin ....................................................................................................................... 2
29 270854 Seal ..................................................................................................................... 8
30 1643440 Spindle (LH) ........................................................................................................ 1
31 1643441 Spindle (RH) ....................................................................................................... 1
32 293708 Capscrew ............................................................................................................ 8
33 320169 Washer ............................................................................................................... 8
34 1637426 Steering Axle ...................................................................................................... 1
34 1591498 Shaft ............................................................................................................... 1
35 1485298 Tie Rod ............................................................................................................... 2
36 192814 Bushing .......................................................................................................... 2
37 183611 Capscrew ............................................................................................................ 4
38 195566 Anchor ................................................................................................................ 4
39 55468 O-Ring ................................................................................................................ 2
40 2083131 Steering Cylinder (FFigure 7-4)......................................................................... 1
41 1473887 Fitting .................................................................................................................. 1
42 1473897 Fitting .................................................................................................................. 1
43 131193 Sealing Ring ....................................................................................................... 1
44 131190 Shim (0.110 in.) .................................................................................................. AR
44 131191 Shim (0.040 in.) .................................................................................................. AR
45 1335873 Bushing ............................................................................................................... 2
46 1335870 Flange ................................................................................................................. 2
STEER AXLE
ITEM PART NO. DESCRIPTION QTY
47 376026 Wheel Nut ........................................................................................................... 20
48 376156 Plate .................................................................................................................... 1
49 15162 Lockwasher ......................................................................................................... 2
50 16279 Capscrew ............................................................................................................ 2
51 16041 Grease Fitting ..................................................................................................... 2
52 320159 Washer ............................................................................................................... 6
53 292514 Capscrew ............................................................................................................ 6
54 15134 Washer ............................................................................................................... 4
55 292560 Capscrew ............................................................................................................ 4
56 1593338 Nut ...................................................................................................................... 4
NOTES
STEER CYLINDER
ITEM PART NO. DESCRIPTION QTY
2083131 Steering Cylinder ................................................................................................ 1
1 376087 Tube Wldmt-Cylinder ...................................................................................... 1
2 46629 O-Ring ............................................................................................................ 2
3 270330 Back-Up Ring ................................................................................................. 2
4 1610992 End Cap ......................................................................................................... 2
5 2032492 Seal ................................................................................................................ 2
6 2079273 Rod Wiper ...................................................................................................... 2
7 636951 Wear Ring ...................................................................................................... 2
8 2044372 Piston Seal ..................................................................................................... 1
9 1612390 Piston Rod ...................................................................................................... 1
9 1612393 Piston ......................................................................................................... 1
9 376089 Rod ............................................................................................................. 1
1538811 Kit-Seal (Shell) .................................................................................................... 1
1611146 Kit-Seal (Steering Cylinder) ................................................................................ 1
KEY:
A: 11.00 x 20 - 14
B: 12.00 x 20 - 18
C: 12 x 20 - 18, Heavy Duty Rim Option
QTY
ITEM PART NO. DESCRIPTION A B C
1594932 Pneumatic Tire (Tire and Tube) ........................................................ 1 .. ..
850995 Pneumatic Tire .................................................................................. .. 1 1
1 1595478 Pneumatic Tire .............................................................................. 1 .. ..
1 850996 Pneumatic Tire (With Flap) ........................................................... .. 1 1
1 23026 Pneumatic Tire .............................................................................. 1 .. ..
1 300294 Pneumatic Tire .............................................................................. .. 1 1
1 130587 Pneumatic Tire .............................................................................. 1 1 1
2 1688644 Wheel ................................................................................................ .. .. 1
2 1688643 Wheel Assy ....................................................................................... 1 1 ..
2 1628969 Rim ................................................................................................ 1 1 ..
2 1384250 Rim ................................................................................................ .. .. 1
2 1391649 Wheel Side Ring ........................................................................... 1 1 ..
2 1377130 Ring ............................................................................................... .. .. 1
2 1377131 Shoulder Ring ............................................................................... .. .. 1
3 1391650 Wheel Lock Ring ........................................................................... 1 1 ..
3 1377132 Wheel Lock Ring ............................................................................... .. .. 1
4 196186 Extension ........................................................................................... 2 2 2
KEY:
A: 12.00 x 20 - 16
B: 11.00 x 20 - 18
QTY
ITEM PART NO. DESCRIPTION A B
1369102 Pneumatic Tire ........................................................................................... 1 ..
1594932 Pneumatic Tire (Tire and Tube) ................................................................. .. 1
1 1369103 Pneumatic Tire ....................................................................................... 1 ..
1 1595478 Pneumatic Tire ....................................................................................... .. 1
1 1369105 Pneumatic Tire ....................................................................................... 1 ..
1 23026 Pneumatic Tire ....................................................................................... .. 1
1 130587 Pneumatic Tire ....................................................................................... 1 1
2 1688643 Wheel Assy ................................................................................................ 1 1
2 1628969 Rim ........................................................................................................ 1 1
2 1391649 Wheel Side Ring .................................................................................... 1 1
3 1391650 Wheel Lock Ring .................................................................................... 1 1
4 196186 Extension ................................................................................................... 2 2
NOTES
8 BRAKE SYSTEM
UNIT CODE G019
01/2009 NORTH AMERICA
SECTION 8
BRAKE SYSTEM
DESCRIPTION PAGE
FOOTNOTES:
a → PENDING PER ECN 68424 b PENDING PER ECN 68424 →
FOOTNOTES:
a → PENDING PER ECN 68424 b PENDING PER ECN 68424 →
FOOTNOTES:
a Not Illustrated
NOTES
BRAKE ASSEMBLY
WET BRAKE
BRAKE ASSEMBLY
DRY BRAKE
DRAIN VALVE
DRY BRAKE
BRAKE VALVE
WET BRAKE
BRAKE VALVE
DRY BRAKE
FOOTNOTES:
a Repair Kit contains (11) items.
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Repair Kit contains (4) items.
BRAKE ACCUMULATOR
ITEM PART NO. DESCRIPTION QTY
1494147 Accumulator ........................................................................................................ 1
1 1492358 Nut .................................................................................................................. 1
2 1492359 Seal ................................................................................................................ 1
3 1492360 Cap ................................................................................................................. 1
4 1492361 Bolt ................................................................................................................. 1
NOTES
9 HYDRAULIC SYSTEM
UNIT CODE G019
01/2009 NORTH AMERICA
SECTION 9
HYDRAULIC SYSTEM
DESCRIPTION PAGE
FOOTNOTES:
a Not Illustrated c PENDING PER ECN 68533-32 →
b → PENDING PER ECN 68533-32
NOTES
FOOTNOTES:
a Not Illustrated c PENDING PER ECN 68533-32 →
b → PENDING PER ECN 68533-32
NOTES
FOOTNOTES:
a → PENDING PER ECN 68424 b PENDING PER ECN 68424 →
NOTES
HYDRAULIC CONTROLS
LEVERS
KEY:
A: Three Function
B: Four Function
C: Five Function
D: Six Function
QTY
ITEM PART NO. DESCRIPTION A B C D
1 1518879 Mini-Lever (Electronic) .............................................................. 3 4 4 4
2 1494516 Screw ........................................................................................ 4 4 4 4
3 1494518 Washer ..................................................................................... 4 4 4 4
4 1487428 Switch (Blank) ........................................................................... 2 2 2 2
5 2043344 Switch (Horn) ............................................................................ 1 1 1 1
6 1524147 Plate (Cover) ............................................................................. 1 .. .. ..
6 1524147 Plate (Cover) ............................................................................. .. 1 .. ..
6 1524147 Plate (Cover) ............................................................................. .. .. 1 ..
6 1524147 Plate (Cover) ............................................................................. .. .. 1 ..
6 1524147 Plate (Cover) ............................................................................. .. 1 .. ..
6 1524148 Plate (Cover) ............................................................................. 1 .. .. ..
6 1524148 Plate (Cover) ............................................................................. .. 1 .. ..
6 1524146 Plate (Cover) ............................................................................. .. 1 .. ..
6 1524146 Plate (Cover) ............................................................................. .. 1 .. ..
6 1524146 Plate (Cover) ............................................................................. .. .. 1 ..
6 1524146 Plate (Cover) ............................................................................. .. .. 1 ..
6 1524146 Plate (Cover) ............................................................................. .. .. .. 1
7 1487428 Switch (Blank) ........................................................................... 3 .. .. ..
7 1487428 Switch (Blank) ........................................................................... 2 .. .. ..
7 1487428 Switch (Blank) ........................................................................... .. 3 .. ..
7 1487428 Switch (Blank) ........................................................................... .. 2 .. ..
7 1487428 Switch (Blank) ........................................................................... .. 1 .. ..
7 1487428 Switch (Blank) ........................................................................... .. 3 .. ..
7 1487428 Switch (Blank) ........................................................................... .. 2 .. ..
7 1487428 Switch (Blank) ........................................................................... .. .. 2 ..
7 1487428 Switch (Blank) ........................................................................... .. .. 1 ..
7 1487428 Switch (Blank) ........................................................................... .. .. 2 ..
7 1487428 Switch (Blank) ........................................................................... .. .. 1 ..
7 1487428 Switch (Blank) ........................................................................... .. .. .. 1
8 2054005 Switch ....................................................................................... 1 .. .. ..
8 2054005 Switch ....................................................................................... .. 1 .. ..
8 2054005 Switch ....................................................................................... .. 2 .. ..
8 2054005 Switch ....................................................................................... .. .. 1 ..
8 2054005 Switch ....................................................................................... .. .. 2 ..
8 2054005 Switch ....................................................................................... .. .. 1 ..
8 2054005 Switch ....................................................................................... .. .. 2 ..
8 2054005 Switch ....................................................................................... .. 1 .. ..
8 2054005 Switch ....................................................................................... .. .. .. 2
9 1638188 Mini-Lever ................................................................................. .. 1 1 ..
9 1583721 Boot ...................................................................................... .. 1 1 ..
a 2041923 Controller (I/O) .......................................................................... 1 1 1 1
292680 Washer (For I/O Module Mounting) .......................................... 2 2 2 2
292503 Capscrew (For I/O Module Mounting) ....................................... 2 2 2 2
FOOTNOTES:
a Not Illustrated
KEY:
A: Three Function
B: Three Function (With Simultaneous Fork Positioner)
C: Four Function
D: Five Function
E: Five Function (Empty Container Handler)
QTY
ITEM PART NO. DESCRIPTION A B C D E
1 1487427 Plate ................................................................................. 1 1 1 1 1
2 1494516 Screw ............................................................................... 8 8 8 8 8
3 1494518 Washer ............................................................................. 8 8 8 8 8
4 1487428 Switch (Blank) .................................................................. 6 5 5 4 5
5 b 1504059 Joystick (FFigure 4-9, FFigure 4-8)............................... 1 1 1 1 ..
5 a 1480436 Joystick ............................................................................ .. .. .. .. 1
6 2054005 Switch ............................................................................... .. 1 1 2 1
c 2041923 Controller (I/O) ................................................................. 1 1 1 1 1
292680 Washer (For I/O Module Mounting) .................................. 2 2 2 2 2
292503 Capscrew (For I/O Module Mounting) .............................. 2 2 2 2 2
FOOTNOTES:
a Empty Container Handler With Twist Locks c Not Illustrated
b Forklift Truck And Empty Container Handler With
Suspension Hooks
HYDRAULIC PUMP
KEY:
A: Diesel
B: LPG
QTY
ITEM PART NO. DESCRIPTION A B
1625615 Hydraulic Pump .......................................................................................... 1 ..
1625617 Hydraulic Pump .......................................................................................... .. 1
1 189996 Seal (Lip) ............................................................................................... 1 1
2 1638375 Seal (Channel) ....................................................................................... 2 2
3 1638376 Seal (Back-Up) ...................................................................................... 2 2
4 1638377 Seal (Section) ........................................................................................ 1 1
5 1638374 Thrust Plate ........................................................................................... 2 2
6 1638381 Shaft ...................................................................................................... 1 ..
6 1638509 Shaft ...................................................................................................... .. 1
7 1638379 O-Ring ................................................................................................... 3 3
8 1638371 Thrust Plate ........................................................................................... 2 2
9 1638372 Seal (Energizer) ..................................................................................... 2 2
10 1638373 Seal (Element) ....................................................................................... 2 2
11 1638380 Seal ........................................................................................................ 1 1
12 1638370 Bushing .................................................................................................. 4 4
13 ..... Driven Gear ........................................................................................... 1 1
14 ..... Drive Gear ............................................................................................. 1 1
15 1638356 Bushing .................................................................................................. 4 4
16 ..... Driven Gear ........................................................................................... 1 1
17 ..... Drive Gear ............................................................................................. 1 1
18 ..... Nameplate ............................................................................................. 1 1
19 1311790 Screw (For Nameplate) .......................................................................... 2 2
20 1638366 Screw ..................................................................................................... 4 4
21 1638367 Nut ......................................................................................................... 4 4
22 1638365 Washer .................................................................................................. 4 4
23 ..... Body ....................................................................................................... 1 1
24 313850 Capscrew ............................................................................................... 4 ..
24 1638803 Screw ..................................................................................................... .. 4
25 1638368 Washer .................................................................................................. 4 4
26 1638351 Cover ..................................................................................................... 1 1
27 ..... Body ....................................................................................................... 1 1
28 1638350 Flange .................................................................................................... 1 1
29 176159 Plug ........................................................................................................ 1 1
30 1638378 Sleeve .................................................................................................... 2 2
NOTES
SECTION 10
MAST-TWO STAGE LIMITED FREE-LIFT
DESCRIPTION PAGE
CARRIAGE
FOUR, FIVE, AND SIX FUNCTION ............................................................................................................ 10-2
INDIVIDUAL FORK POSITIONER (FOUR FUNCTION) ............................................................................. 10-6
SIMULTANEOUS FORK POSITIONER ...................................................................................................... 10-10
THREE FUNCTION ..................................................................................................................................... 10-14
FORKS ............................................................................................................................................................ 10-16
HEADER HOSE
→ PENDING PER ECN 68533-34 ............................................................................................................. 10-18
PENDING PER ECN 68533-34 → ............................................................................................................. 10-22
INNER MAST .................................................................................................................................................. 10-26
LIFT ................................................................................................................................................................. 10-28
LIFT CYLINDER
EMPTY CONTAINER HANDLER ................................................................................................................ 10-32
NON-EMPTY CONTAINER HANDLER ...................................................................................................... 10-34
MAST INSTALLATION .................................................................................................................................... 10-38
OUTER MAST ................................................................................................................................................. 10-36
CARRIAGE
FOUR, FIVE, AND SIX FUNCTION
KEY:
A: Four Function
B: Five Function
C: Six Function
QTY
ITEM PART NO. DESCRIPTION A B C
2057806 Carriage ............................................................................................. 1 .. ..
2057807 Carriage ............................................................................................. .. 1 ..
2057808 Carriage ............................................................................................. .. .. 1
1 1502865 Frame ............................................................................................ 1 1 1
2 1456622 Cable ............................................................................................. 2 2 2
3 1334581 Pin (Fork Locking) ......................................................................... 4 4 4
4 815848 Shackle ......................................................................................... 2 2 2
5 1502918 Pin (Load Arm) .............................................................................. 2 2 2
6 a 1313358 Load Roller .................................................................................... 4 4 4
6 b 1691114 Load Roller .................................................................................... 4 4 4
7 58918 Snap Ring ..................................................................................... 4 4 4
8 1310592 Shim (0.030 in.) ............................................................................. AR AR AR
9 1301018 Bracket .......................................................................................... 4 4 4
10 15156 Lockwasher ................................................................................... 20 20 20
11 221506 Capscrew ...................................................................................... 16 16 16
12 1335179 Bearing .......................................................................................... 4 4 4
13 1301016 Spacer ........................................................................................... 4 4 4
14 376203 Capscrew ...................................................................................... 4 4 4
15 376776 Plate .............................................................................................. 2 2 2
16 292683 Lockwasher ................................................................................... 4 4 4
17 293647 Capscrew ...................................................................................... 4 4 4
18 1527372 Bracket Wldmt ............................................................................... 1 1 1
19 320162 Washer .......................................................................................... 2 2 2
20 292683 Lockwasher ................................................................................... 2 2 2
21 302402 Locknut .......................................................................................... 2 2 2
22 2047737 Tube Assy ..................................................................................... 1 1 1
23 2047738 Tube Assy ..................................................................................... 1 1 1
24 1393802 Clamp ............................................................................................ 2 2 2
25 221463 Capscrew ...................................................................................... 1 1 1
26 16836 Capscrew ...................................................................................... 4 4 4
27 1487069 Fitting ............................................................................................ 2 2 2
28 1486740 Fitting ............................................................................................ 1 1 1
29 2092486 Wire Harness (Front End) (FFigure 4-50).................................... 1 1 1
30 137852 Strap Clamp .................................................................................. 16 16 16
31 3066037 Loctite ............................................................................................ AR AR AR
32 2057981 Hose Assy ..................................................................................... 1 1 1
33 2057982 Hose Assy ..................................................................................... 1 1 1
34 2057864 Hose Assy ..................................................................................... 1 1 1
35 342675 Identification Band ......................................................................... 4 4 4
36 342676 Identification Band ......................................................................... 4 4 4
37 342677 Identification Band ......................................................................... 2 2 2
38 2092483 Valve (FFigure 13-14).................................................................. 1 .. ..
38 2092484 Valve (FFigure 13-14).................................................................. .. 1 ..
38 2092485 Valve (FFigure 13-14).................................................................. .. .. 1
CARRIAGE
FOUR, FIVE, AND SIX FUNCTION
KEY:
A: Four Function
B: Five Function
C: Six Function
QTY
ITEM PART NO. DESCRIPTION A B C
39 216590 Fitting ............................................................................................ 4 6 8
FOOTNOTES:
a → PENDING PER ECN 68204-95 b PENDING PER ECN 68204-95 →
NOTES
CARRIAGE
INDIVIDUAL FORK POSITIONER (FOUR FUNCTION)
CARRIAGE
INDIVIDUAL FORK POSITIONER (FOUR FUNCTION)
FOOTNOTES:
a → PENDING PER ECN 68204-95 b PENDING PER ECN 68204-95 →
NOTES
CARRIAGE
SIMULTANEOUS FORK POSITIONER
CARRIAGE
SIMULTANEOUS FORK POSITIONER
FOOTNOTES:
a → PENDING PER ECN 68204-95 b PENDING PER ECN 68204-95 →
NOTES
CARRIAGE
THREE FUNCTION
FOOTNOTES:
a → PENDING PER ECN 68204-95 b PENDING PER ECN 68204-95 →
FORKS
KEY:
A: Standard Taper
B: Dual Function Side-Shift Fork Postioner
QTY
ITEM PART NO. DESCRIPTION A B
1 1506811 Fork (72 in.) (85 mm Pin) ........................................................................... 2 ..
1 1454437 Fork (72 in.) ................................................................................................ .. 2
1 1506812 Fork (84 in.) (85 mm Pin) ........................................................................... 2 ..
1 1454438 Fork (84 in.) ................................................................................................ .. 2
1 1506813 Fork (96 in.) (85 mm Pin) ........................................................................... 2 ..
1 1454439 Fork (96 in.) ................................................................................................ .. 2
HEADER HOSE
(→ PENDING PER ECN 68533-34)
H300HD-H360HD
KEY:
A: Three Function
B: Four, Five, And Six Function
C: Dual Side-Shift Fork Positioner
QTY
ITEM PART NO. DESCRIPTION A B C
1 144157 Hose Clamp ....................................................................................... 2 4 4
2 87911 Clamp ................................................................................................ 4 8 6
3 1529355 Bracket .............................................................................................. 1 1 1
4 816591 Fitting ................................................................................................. 2 4 2
5 816593 Locknut .............................................................................................. 2 4 2
6 383789 Thread Sealant .................................................................................. AR AR AR
7 136692 Nut ..................................................................................................... 2 2 2
8 292682 Lockwasher ....................................................................................... 2 2 2
9 136985 Capscrew .......................................................................................... 2 2 2
10 342675 Identification Band ............................................................................. 2 2 2
11 300937 Nut ..................................................................................................... 1 1 1
12 254950 Clamp ................................................................................................ 1 2 2
13 189451 Hose Sheave ..................................................................................... 2 4 3
14 1301650 Spacer ............................................................................................... 1 1 1
15 280610 Spacer ............................................................................................... 1 3 1
16 221155 Capscrew .......................................................................................... 3 3 3
17 221357 Locknut .............................................................................................. 3 3 3
18 342676 Identification Band ............................................................................. 2 2 2
19 292685 Lockwasher ....................................................................................... 4 4 4
20 292600 Nut ..................................................................................................... 4 4 4
21 292528 Capscrew .......................................................................................... 2 2 2
22 292683 Lockwasher ....................................................................................... 2 2 2
23 216877 Nut ..................................................................................................... 2 2 2
24 1491107 Bracket .............................................................................................. 1 1 1
25 138929 Plate .................................................................................................. 1 2 2
26 356237 Spacer ............................................................................................... .. 1 1
27 1533665 Clamp ................................................................................................ 4 4 4
28 1530668 Cover Plate ........................................................................................ 2 2 2
29 136703 Capscrew .......................................................................................... 2 4 4
30 292681 Lockwasher ....................................................................................... 2 4 4
31 239503 Nut ..................................................................................................... 2 4 4
32 1498506 Fitting ................................................................................................. 2 2 2
©2008 HYSTER COMPANY See Service Manual 10-19
for service procedures.
UNIT CODE G019
NORTH AMERICA 01/2009
HEADER HOSE
(→ PENDING PER ECN 68533-34)
KEY:
A: Three Function
B: Four, Five, And Six Function
C: Dual Side-Shift Fork Positioner
QTY
ITEM PART NO. DESCRIPTION A B C
33 1528603 Locknut .............................................................................................. 2 2 2
34 1569803 Clamp ................................................................................................ .. 2 2
35 18475 Capscrew .......................................................................................... .. 2 2
36 1569747 Clamp ................................................................................................ .. 1 1
37 221703 Nut ..................................................................................................... .. 2 2
38 15127 Washer .............................................................................................. .. 2 2
39 292533 Capscrew .......................................................................................... 1 .. ..
39 292538 Capscrew .......................................................................................... .. 1 1
40 101625 Clamp ................................................................................................ .. 1 1
41 342677 Identification Band ............................................................................. .. 2 ..
42 1496482 Bracket Wldmt ................................................................................... 1 1 1
43 292564 Capscrew .......................................................................................... 4 4 4
44 1510841 Spacer ............................................................................................... 1 .. ..
44 342691 Spacer ............................................................................................... .. .. 1
45 a. . . . . Hose Assy ......................................................................................... 2 2 2
46 a. . . . . Hose Assy ......................................................................................... .. 1 ..
47 a. . . . . Wire Harness ..................................................................................... .. 1 1
48 1574072 Roller ................................................................................................. .. 2 2
49 1574093 Spacer ............................................................................................... .. 2 2
50 1564900 Strap Clamp (Green) ......................................................................... 6 8 12
51 1564897 Strap Clamp (Yellow) ........................................................................ 2 6 4
52 1564902 Strap Clamp (White) .......................................................................... .. 2 ..
FOOTNOTES:
a Refer to Table
NOTES
HEADER HOSE
(PENDING PER ECN 68533-34 →)
H170HD-H210HD
H230HD-H280HD
KEY:
A: Three Function
B: Four, Five, And Six Function
C: Dual Side-Shift Fork Positioner
QTY
ITEM PART NO. DESCRIPTION A B C
1 a 292568 Capscrew .......................................................................................... 4 4 4
1 b 292564 Capscrew .......................................................................................... 4 4 4
2 1677533 Bracket Wldmt ................................................................................... 1 1 1
3 292517 Capscrew .......................................................................................... 2 2 2
4 1677603 Plate .................................................................................................. 1 1 1
5 320159 Washer .............................................................................................. 6 6 6
6 302401 Locknut .............................................................................................. 4 4 4
7 320165 Washer .............................................................................................. 4 4 4
8 302404 Locknut .............................................................................................. 4 4 4
9 1653711 Sheave .............................................................................................. 2 4 3
10 1651884 Spacer ............................................................................................... 2 4 3
11 136703 Capscrew .......................................................................................... 2 4 4
12 1530668 Cover Plate ........................................................................................ 2 2 2
13 1533665 Clamp ................................................................................................ 2 2 2
14 320157 Washer .............................................................................................. 2 4 4
15 302400 Nut ..................................................................................................... 2 4 4
16 302402 Locknut .............................................................................................. 3 3 3
17 320161 Washer .............................................................................................. 2 2 2
18 292528 Capscrew .......................................................................................... 2 2 2
HEADER HOSE
(PENDING PER ECN 68533-34 →)
KEY:
A: Three Function
B: Four, Five, And Six Function
C: Dual Side-Shift Fork Positioner
QTY
ITEM PART NO. DESCRIPTION A B C
19 1677534 Bracket Wldmt ................................................................................... 1 1 1
20 320166 Washer .............................................................................................. 1 1 1
21 1527890 Capscrew .......................................................................................... 1 1 1
22 287814 Capscrew .......................................................................................... 1 1 1
23 138929 Plate .................................................................................................. 1 2 2
24 254950 Clamp ................................................................................................ 1 2 2
25 87911 Clamp ................................................................................................ 4 8 6
26 144157 Hose Clamp ....................................................................................... 2 4 4
27 101625 Clamp ................................................................................................ .. 1 1
28 1498506 Fitting ................................................................................................. 2 2 2
29 816591 Fitting ................................................................................................. 2 2 4
30 816593 Locknut .............................................................................................. 4 4 4
31 302399 Nut ..................................................................................................... .. 2 2
32 1476421 Washer .............................................................................................. .. 2 2
33 1569747 Clamp ................................................................................................ .. 1 1
34 292507 Capscrew .......................................................................................... .. 2 2
35 1529355 Bracket .............................................................................................. 1 1 1
36 136985 Capscrew .......................................................................................... 2 2 2
37 c. . . . . Wire Harness ..................................................................................... .. 1 1
38 c. . . . . Hose Assy ......................................................................................... 2 2 2
39 c. . . . . Hose Assy ......................................................................................... .. 1 ..
FOOTNOTES:
a H170HD, H190HD, H210HD c Refer to Table
b H230HD, H250HD, H280HD
NOTES
INNER MAST
H300HD-H360HD
H360HD-12EC
FOOTNOTES:
a Refer to Table c PENDING PER ECN 68204-95 →
b → PENDING PER ECN 68204-95
LIFT
H300HD-H360HD
H360HD-12EC
LIFT
ITEM PART NO. DESCRIPTION QTY
23 2043538 Lowering Control Valve .................................................................................. 1
23 c 2043536 Lowering Control Valve .................................................................................. 1
23 16983 O-Ring ........................................................................................................ 1
23 244167 O-Ring ........................................................................................................ 1
24 136985 Capscrew ....................................................................................................... 2
25 292682 Lockwasher .................................................................................................... 2
26 1303391 Washer ........................................................................................................... 2
27 15181 Washer ........................................................................................................... 2
28 292687 Lockwasher .................................................................................................... 2
29 192830 Shim (0.060 in.) .............................................................................................. AR
30 1487095 Fitting .............................................................................................................. 2
31 2071664 Hose Assy ...................................................................................................... 1
32 1529016 Fitting .............................................................................................................. 1
33 273775 Strap Clamp (Strap) ....................................................................................... 2
34 816591 Fitting .............................................................................................................. 1
35 816593 Locknut ........................................................................................................... 1
36 383789 Thread Sealant ............................................................................................... AR
37 1487094 Fitting .............................................................................................................. 1
38 1487144 Fitting .............................................................................................................. 1
39 1487164 Fitting .............................................................................................................. 1
40 1573001 Fitting (Swivel) ................................................................................................ 1
41 1572993 Check Valve ................................................................................................... 1
42 1486737 Fitting .............................................................................................................. 1
42 1527817 O-Ring ........................................................................................................ 1
FOOTNOTES:
a EC3 d Refer to Table
b ECH-4 e → PENDING PER ECN 68533-59
c Empty Container Handler f PENDING PER ECN 68533-59 →
NOTES
LIFT CYLINDER
EMPTY CONTAINER HANDLER
H360HD-12EC
FOOTNOTES:
a ECH-3 c Refer to Table
b ECH-4
LIFT CYLINDER
NON-EMPTY CONTAINER HANDLER
H300HD-H360HD
FOOTNOTES:
a Refer to Table
OUTER MAST
H300HD-H360HD
H360HD-12EC
FOOTNOTES:
a ECH-3 c Refer to Table
b ECH-4
MAST INSTALLATION
ITEM PART NO. DESCRIPTION QTY
1 1385549 Pin (Mast Mounting) ............................................................................................ 2
2 376038 Bushing (Mast Mounting) .................................................................................... 2
3 292685 Lockwasher ......................................................................................................... 2
4 1347862 Pin (Mast Tilt) ...................................................................................................... 2
5 376051 Bushing (Mast Tilt) .............................................................................................. 2
6 16001 Grease Fitting ..................................................................................................... 2
7 1347861 Anchor ................................................................................................................ 2
8 292560 Capscrew ............................................................................................................ 2
9 292538 Capscrew ............................................................................................................ 4
9 292539 Capscrew (Alternate Part) .................................................................................. 4
10 292683 Lockwasher ......................................................................................................... 4
11 216877 Nut ...................................................................................................................... 4
12 16015 Grease Fitting ..................................................................................................... 2
13 1359101 Shim .................................................................................................................... AR
14 1326777 Capscrew ............................................................................................................ 4
15 acef 1382936 Rod End .............................................................................................................. 2
15 bcd 1382937 Rod End .............................................................................................................. 2
FOOTNOTES:
a 15° Forward Tilt/12° Back Tilt d 5° Forward Tilt/6° Back Tilt
b 20.5° Forward Tilt/7° Back tilt e 5° Forward/12° Back
c 5° Forward Tilt/5° Back Tilt f EC3 And EC4
NOTES
SECTION 11
MAST-THREE STAGE FULL FREE-LIFT
DESCRIPTION PAGE
CARRIAGE
FOUR, FIVE, AND SIX FUNCTION ............................................................................................................ 11-2
INDIVIDUAL FORK POSITIONER (FOUR FUNCTION) ............................................................................. 11-6
SIMULTANEOUS FORK POSITIONER (THREE FUNCTION) ................................................................... 11-8
THREE FUNCTION ..................................................................................................................................... 11-10
FREE-LIFT CYLINDER ................................................................................................................................... 11-12
HEADER HOSE .............................................................................................................................................. 11-14
MAIN LIFT CYLINDER .................................................................................................................................... 11-16
MAST ASSEMBLY
SHEET 1 OF 3 ............................................................................................................................................ 11-18
SHEET 2 OF 3 ............................................................................................................................................ 11-20
SHEET 3 OF 3 ............................................................................................................................................ 11-22
MAST INSTALLATION .................................................................................................................................... 11-26
STANDARD PIN CARRIAGE
(THREE STAGE) - (FOUR, FIVE, AND SIX FUNCTION) ........................................................................... 11-4
CARRIAGE
FOUR, FIVE, AND SIX FUNCTION
KEY:
A: Four Function
B: Five Function
C: Six Function
QTY
ITEM PART NO. DESCRIPTION A B C
2067308 Carriage ............................................................................................. 1 .. ..
2067309 Carriage ............................................................................................. .. 1 ..
2067310 Carriage ............................................................................................. .. .. 1
1 ..... Frame ............................................................................................ 1 1 1
2 1334581 Pin (Fork Locking) ......................................................................... 2 2 2
3 1529191 Washer .......................................................................................... 2 2 2
4 1536906 Bolt ................................................................................................ 2 2 2
5 1565412 Pivot (Pivot) ................................................................................... 1 1 1
6 1529191 Washer .......................................................................................... 4 4 4
7 1529190 Screw ............................................................................................ 4 4 4
8 1536892 Support (Shaft) .............................................................................. 2 2 2
9 1565427 Hose .............................................................................................. 1 1 1
10 2092486 Wire Harness (Front End) (FFigure 4-50).................................... 1 1 1
11 1536890 Clamp ............................................................................................ 2 2 2
12 1536891 Clamp ............................................................................................ 3 3 3
13 1565425 Hose .............................................................................................. 1 1 1
14 1565426 Hose .............................................................................................. 1 1 1
15 1536901 Support .......................................................................................... 1 1 1
16 1536897 Fitting ............................................................................................ 4 6 8
17 1536899 Fitting ............................................................................................ 2 2 2
18 1536898 Bolt ................................................................................................ 4 4 4
19 1536900 Fitting ............................................................................................ 1 1 1
20 2092483 Valve (FFigure 13-14).................................................................. 1 .. ..
20 2092484 Valve (FFigure 13-14).................................................................. .. 1 ..
20 2092485 Valve (FFigure 13-14).................................................................. .. .. 1
21 1534551 Fitting ............................................................................................ 2 2 2
22 1536888 Bolt ................................................................................................ 4 4 4
23 1534510 Washer .......................................................................................... 4 4 4
24 1536889 Support .......................................................................................... 1 1 1
25 1529227 Clamp ............................................................................................ 1 1 1
26 1529221 Fitting ............................................................................................ 1 1 1
27 1534508 Support .......................................................................................... 1 1 1
28 1565345 Load Roller .................................................................................... 4 4 4
28 1581980 Kit-Load Roller .......................................................................... 1 1 1
28 1581981 Kit-Side Roller ........................................................................... 1 1 1
CARRIAGE
INDIVIDUAL FORK POSITIONER (FOUR FUNCTION)
CARRIAGE
SIMULTANEOUS FORK POSITIONER (THREE FUNCTION)
CARRIAGE
THREE FUNCTION
FREE-LIFT CYLINDER
A026
FREE-LIFT CYLINDER
ITEM PART NO. DESCRIPTION QTY
11 ..... O-Ring ............................................................................................................ 1
1565268 Kit-Seal ........................................................................................................... 1
FOOTNOTES:
a 2060301-Mast Assembly d 2060304-Mast Assembly
b 2060302-Mast Assembly e Refer to Table
c 2060303-Mast Assembly
HEADER HOSE
A026
KEY:
A: Three Function
B: Four, Five, And Six Function
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Mast Assy ................................................................................................... 1 1
1 1529210 Hose Reel (Hose) .................................................................................. 2 4
2 1529198 Snap Ring .............................................................................................. 1 2
3 1534505 Screw ..................................................................................................... 1 2
4 1529211 Washer .................................................................................................. 1 2
5 1534506 Bracket ................................................................................................... 1 2
6 1534507 Pulley (Shaft) ......................................................................................... 1 2
7 1534511 Screw ..................................................................................................... 2 4
8 1529191 Washer .................................................................................................. 4 8
9 1534543 Plate (LH) ............................................................................................... .. 1
10 1534545 Plate (RH) .............................................................................................. 1 1
11 1534546 Screw ..................................................................................................... 2 4
12 1534547 Pulley ..................................................................................................... 2 2
13 a. . . . . Hose Assy .............................................................................................. 2 2
14 a. . . . . Hose Assy .............................................................................................. .. 1
15 a. . . . . Hose Assy .............................................................................................. .. 1
16 1534551 Fitting ..................................................................................................... 2 2
17 1529221 Fitting ..................................................................................................... .. 1
18 87911 Clamp .................................................................................................... 4 8
19 144157 Hose Clamp ........................................................................................... 4 8
20 2092486 Wire Harness (Front End) (FFigure 4-50)............................................. .. 1
FOOTNOTES:
a Refer to Table
FOOTNOTES:
a 2060301-Mast Assembly c 2060303-Mast Assembly
b 2060302-Mast Assembly d 2060304-Mast Assembly
NOTES
MAST ASSEMBLY
SHEET 1 OF 3
A026
FOOTNOTES:
a Refer to Table
MAST ASSEMBLY
SHEET 2 OF 3
A026
FOOTNOTES:
a Refer to Table
MAST ASSEMBLY
SHEET 3 OF 3
A026
MAST ASSEMBLY
SHEET 3 OF 3
FOOTNOTES:
a Refer to Table
NOTES
MAST INSTALLATION
ITEM PART NO. DESCRIPTION QTY
1 1385549 Pin (Mast Mounting) ............................................................................................ 2
2 376038 Bushing (Mast Mounting) .................................................................................... 2
3 292685 Lockwasher ......................................................................................................... 2
4 1347862 Pin (Mast Tilt) ...................................................................................................... 2
5 376051 Bushing (Mast Tilt) .............................................................................................. 2
6 16001 Grease Fitting ..................................................................................................... 2
7 1347861 Anchor ................................................................................................................ 2
8 292560 Capscrew ............................................................................................................ 2
9 292538 Capscrew ............................................................................................................ 4
9 292539 Capscrew (Alternate Part) .................................................................................. 4
10 292683 Lockwasher ......................................................................................................... 4
11 216877 Nut ...................................................................................................................... 4
12 16015 Grease Fitting ..................................................................................................... 2
13 1359101 Shim .................................................................................................................... AR
14 1326777 Capscrew ............................................................................................................ 4
15 acef 1382936 Rod End .............................................................................................................. 2
15 bcd 1382937 Rod End .............................................................................................................. 2
FOOTNOTES:
a 15° Forward Tilt/12° Back Tilt d 5° Forward Tilt/6° Back Tilt
b 20.5° Forward Tilt/7° Back tilt e 5° Forward/12° Back
c 5° Forward Tilt/5° Back Tilt f EC3 And EC4
NOTES
SECTION 12
EMPTY CONTAINER HANDLER
DESCRIPTION PAGE
FOOTNOTES:
a → PENDING PER ECN 68204-95 b PENDING PER ECN 68204-95 →
ELECTRICAL SYSTEM
SERIES 553 – 250 MM (10 IN.) SIDE-SHIFT
ELECTRICAL SYSTEM
SERIES 555
ELECTRICAL SYSTEM
SERIES 558 – 250 MM (10 IN.) SIDE-SHIFT
NOTES
FOOTNOTES:
a Included in Extension Cylinder 6990432
NOTES
HEADER HOSE
EMPTY CONTAINER HANDLER
KEY:
A: Hook Type Spreader, ECH-4
B: Twist Lock Spreader, ECH-4
C: Hook Type Spreader, EC3
D: Twist Lock Spreader, EC3
QTY
ITEM PART NO. DESCRIPTION A B C D
1489141 Mast Assy (9910 mm, 390.2 in.) ............................................... 1 1 .. ..
1489140 Mast Assy (6920 mm, 272.4 in.) ............................................... .. .. 1 1
1 2046031 Wire Harness (Front End) (FFigure 4-37)................................ 1 .. .. ..
1 1527091 Wire Harness (Front End) (FFigure 4-37)................................ .. 1 .. ..
1 2046030 Wire Harness (Front End) (FFigure 4-37)................................ .. .. 1 ..
1 1527090 Wire Harness (Front End) (FFigure 4-37)................................ .. .. .. 1
2 2046088 Hose Assy ................................................................................. 2 2 .. ..
2 2046087 Hose Assy ................................................................................. .. .. 2 2
3 18475 Capscrew .................................................................................. 2 .. 2 ..
3 18475 Capscrew .................................................................................. .. 1 .. 1
4 1373335 Clamp ....................................................................................... 2 .. 2 ..
4 1373335 Clamp ....................................................................................... .. 1 .. 1
5 221703 Nut ............................................................................................ 2 .. 2 ..
5 221703 Nut ............................................................................................ .. 1 .. 1
6 15127 Washer ..................................................................................... 2 .. 2 ..
6 15127 Washer ..................................................................................... .. 1 .. 1
7 1489635 Spacer ...................................................................................... 1 .. 1 ..
8 87911 Clamp ....................................................................................... 6 .. 6 ..
8 87911 Clamp ....................................................................................... .. 2 .. 2
9 1533665 Clamp ....................................................................................... 4 4 4 4
10 189451 Hose Sheave ............................................................................ 3 .. 3 ..
10 189451 Hose Sheave ............................................................................ .. 1 .. 1
11 280610 Spacer ...................................................................................... 2 .. 2 ..
11 280610 Spacer ...................................................................................... .. 1 .. 1
12 1391418 Clamp ....................................................................................... 1 .. 1 ..
13 144157 Hose Clamp .............................................................................. 5 5 5 5
14 1498506 Fitting ........................................................................................ 2 2 2 2
15 1498815 Nut ............................................................................................ 2 2 2 2
16 383789 Thread Sealant ......................................................................... AR AR AR AR
17 342675 Identification Band .................................................................... 2 2 2 2
18 300937 Nut ............................................................................................ 4 4 4 4
19 254950 Clamp ....................................................................................... 7 7 7 7
20 1301650 Spacer ...................................................................................... 1 1 1 1
21 221155 Capscrew .................................................................................. 3 3 3 3
22 221357 Locknut ..................................................................................... 3 3 3 3
23 342676 Identification Band .................................................................... 2 2 2 2
24 292685 Lockwasher ............................................................................... 4 4 4 4
25 292600 Nut ............................................................................................ 4 4 4 4
26 292528 Capscrew .................................................................................. 2 2 2 2
27 292683 Lockwasher ............................................................................... 2 2 2 2
28 216877 Nut ............................................................................................ 2 2 2 2
29 1491107 Bracket ...................................................................................... 1 1 1 1
30 136703 Capscrew .................................................................................. 4 4 4 4
HEADER HOSE
EMPTY CONTAINER HANDLER
KEY:
A: Hook Type Spreader, ECH-4
B: Twist Lock Spreader, ECH-4
C: Hook Type Spreader, EC3
D: Twist Lock Spreader, EC3
QTY
ITEM PART NO. DESCRIPTION A B C D
31 138929 Plate .......................................................................................... 6 6 6 6
32 1496482 Bracket Wldmt .......................................................................... 1 1 1 1
33 292584 Capscrew .................................................................................. 4 4 4 4
34 1530668 Cover Plate ............................................................................... 2 2 2 2
35 292681 Lockwasher ............................................................................... 4 4 4 4
36 356237 Spacer ...................................................................................... 1 1 1 1
37 287814 Capscrew .................................................................................. 3 3 3 3
38 101625 Clamp ....................................................................................... 1 1 1 1
39 239503 Nut ............................................................................................ 4 4 4 4
NOTES
HYDRAULIC SYSTEM
SERIES 553 – 250 MM (10 IN.) SIDE-SHIFT
HYDRAULIC SYSTEM
SERIES 555
HYDRAULIC SYSTEM
SERIES 558 – 250 MM (10 IN.) SIDE-SHIFT
MAIN FRAME
SERIES 553, 555, 558 – 250 MM (10 IN.) SIDE-SHIFT
MAIN FRAME
SERIES 555 – 600 MM (23.6 IN.) SIDE-SHIFT
VALVE ASSEMBLY
SERIES 553, 555, 558 – END BEAM
VALVE ASSEMBLY
SERIES 553, 555, 558 – SIDE-SHIFT
WEAR PADS
SERIES 553, 555, 558
NOTES
13 ATTACHMENTS
UNIT CODE G019
01/2009 NORTH AMERICA
SECTION 13
ATTACHMENTS
DESCRIPTION PAGE
SIDE-SHIFT CARRIAGE
THREE FUNCTION – TWO STAGE LIMITED FREE-LIFT
FOOTNOTES:
a Not Illustrated c PENDING PER ECN 68204-95 →
b → PENDING PER ECN 68204-95
SIDE-SHIFT CARRIAGE
DUAL FUNCTION WITH FORK POSITIONER – TWO STAGE LIMITED FREE-LIFT
SIDE-SHIFT CARRIAGE
DUAL FUNCTION WITH FORK POSITIONER – TWO STAGE LIMITED FREE-LIFT
FOOTNOTES:
a With Pin Fork Carrier c PENDING PER ECN 68204-95 →
b → PENDING PER ECN 68204-95
NOTES
SIDE-SHIFT CARRIAGE
FOUR, FIVE, AND SIX FUNCTION – TWO STAGE LIMITED FREE-LIFT
KEY:
A: Four Function
B: Five Function
C: Six Function
QTY
ITEM PART NO. DESCRIPTION A B C
2086314 Side-Shift Carriage ............................................................................ 1 .. ..
2086315 Side-Shift Carriage ............................................................................ .. 1 ..
2086316 Side-Shift Carriage ............................................................................ .. .. 1
1 1507291 Frame ............................................................................................ 1 1 1
2 1313357 Stubshaft ................................................................................... 4 4 4
3 376203 Capscrew ...................................................................................... 4 4 4
4 15156 Lockwasher ................................................................................... 20 20 20
5 1301016 Spacer ........................................................................................... 4 4 4
6 1335179 Bearing .......................................................................................... 4 4 4
7 1301018 Bracket .......................................................................................... 4 4 4
8 1310592 Shim (0.030 in.) ............................................................................. AR AR AR
9 221510 Capscrew (2.0 in.) ......................................................................... 16 16 16
10 b 1313358 Load Roller .................................................................................... 4 4 4
10 c 1691114 Load Roller .................................................................................... 4 4 4
11 58918 Snap Ring ..................................................................................... 4 4 4
12 351458 Bearing .......................................................................................... 6 6 6
13 1507483 Apron ............................................................................................. 1 1 1
14 1502918 Pin (Load Arm) .............................................................................. 2 2 2
15 376776 Plate .............................................................................................. 2 2 2
16 292683 Lockwasher ................................................................................... 4 4 4
17 293647 Capscrew ...................................................................................... 4 4 4
18 1456622 Cable ............................................................................................. 2 2 2
18 1334581 Pin (Fork Locking) ......................................................................... 4 4 4
18 815848 Shackle ......................................................................................... 2 2 2
19 16001 Grease Fitting ................................................................................ 2 2 2
20 53157 Locknut .......................................................................................... 2 2 2
21 68551 Roll Pin .......................................................................................... 1 1 1
22 1487064 Fitting ............................................................................................ 2 2 2
22 16483 O-Ring ...................................................................................... 1 1 1
22 1527817 O-Ring ...................................................................................... 1 1 1
23 183609 Snap Ring ..................................................................................... 4 4 4
24 376773 Bushing ......................................................................................... 4 4 4
25 387090 Sideshift Cylinder (FFigure 13-10)............................................... 1 1 1
26 1303371 Bar ................................................................................................. 2 2 2
27 2057990 Tube Assy (F) ................................................................................ 1 1 1
28 2057989 Tube Assy (EE) ............................................................................. 1 1 1
29 2056066 Hose Assy ..................................................................................... 1 1 1
30 2056067 Hose Assy ..................................................................................... 1 1 1
31 1486743 Fitting ............................................................................................ 2 2 2
31 16485 O-Ring ...................................................................................... 1 1 1
31 1527816 O-Ring ...................................................................................... 1 1 1
32 1393802 Clamp ............................................................................................ 2 2 2
33 1496449 Clamp ............................................................................................ 1 1 1
34 221463 Capscrew ...................................................................................... 1 1 1
SIDE-SHIFT CARRIAGE
FOUR, FIVE, AND SIX FUNCTION – TWO STAGE LIMITED FREE-LIFT
KEY:
A: Four Function
B: Five Function
C: Six Function
QTY
ITEM PART NO. DESCRIPTION A B C
35 2058162 Hose Assy (C) ............................................................................... 1 1 1
36 2058161 Hose Assy (B) ............................................................................... 1 1 1
37 1487069 Fitting ............................................................................................ 2 2 2
37 16486 O-Ring ...................................................................................... 1 1 1
37 1527818 O-Ring ...................................................................................... 1 1 1
38 2056776 Hose Assy (D) ............................................................................... 1 1 1
39 1486740 Fitting ............................................................................................ 1 1 1
39 16483 O-Ring ...................................................................................... 1 1 1
39 1527816 O-Ring ...................................................................................... 1 1 1
40 2057987 Tube .............................................................................................. 1 1 1
41 2057988 Tube .............................................................................................. 1 1 1
42 216590 Fitting ............................................................................................ 2 4 6
42 16485 O-Ring ...................................................................................... 1 1 1
43 2092483 Valve (FFigure 13-14).................................................................. 1 .. ..
43 2092484 Valve (FFigure 13-14).................................................................. .. 1 ..
43 2092485 Valve (FFigure 13-14).................................................................. .. .. 1
44 2092486 Wire Harness (Front End) (FFigure 4-50).................................... 1 1 1
45 273775 Strap Clamp (Strap) ...................................................................... 16 16 16
46 16836 Capscrew ...................................................................................... 4 4 4
47 3066037 Loctite ............................................................................................ AR AR AR
48 1527372 Bracket Wldmt ............................................................................... 1 1 1
49 320162 Washer .......................................................................................... 2 2 2
50 292683 Lockwasher ................................................................................... 2 2 2
51 302402 Locknut .......................................................................................... 2 2 2
52 342675 Identification Band (B) ................................................................... 4 4 4
53 342676 Identification Band (C) ................................................................... 4 4 4
54 342677 Identification Band (D) ................................................................... 2 2 2
55 1332237 Identification Band (EE) ................................................................ 4 4 2
56 1350854 Identification Band (FF) ................................................................. 4 4 2
a 15133 Washer .......................................................................................... 1 1 1
a 16041 Grease Fitting ................................................................................ 1 1 1
a 16046 Grease Fitting ................................................................................ 1 1 1
a 1624055 Bushing (Spherical) ....................................................................... 2 2 2
FOOTNOTES:
a Not Illustrated c PENDING PER ECN 68204-95 →
b → PENDING PER ECN 68204-95
NOTES
SIDE-SHIFT CARRIAGE
INDIVIDUAL FORK POSITIONER (FIVE FUNCTION) – TWO STAGE LIMITED FREE-LIFT
SIDE-SHIFT CARRIAGE
INDIVIDUAL FORK POSITIONER (FIVE FUNCTION) – TWO STAGE LIMITED FREE-LIFT
FOOTNOTES:
a Not Illustrated c PENDING PER ECN 68204-95 →
b → PENDING PER ECN 68204-95
SIDE-SHIFT CARRIAGE
SIMULTANEOUS FORK POSITIONER (FOUR FUNCTION) – TWO STAGE LIMITED FREE-LIFT
SIDE-SHIFT CARRIAGE
SIMULTANEOUS FORK POSITIONER (FOUR FUNCTION) – TWO STAGE LIMITED FREE-LIFT
SIDE-SHIFT CARRIAGE
SIMULTANEOUS FORK POSITIONER (FOUR FUNCTION) – TWO STAGE LIMITED FREE-LIFT
FOOTNOTES:
a Not Illustrated c PENDING PER ECN 68204-95 →
b → PENDING PER ECN 68204-95
SIDE-SHIFT CARRIAGE
THREE FUNCTION – THREE STAGE FULL FREE-LIFT
FOOTNOTES:
a Not Illustrated
SIDE-SHIFT CARRIAGE
FOUR, FIVE, AND SIX FUNCTION – THREE STAGE FULL FREE-LIFT
KEY:
A: Four Function
B: Five Function
C: Six Function
QTY
ITEM PART NO. DESCRIPTION A B C
2092521 Side-Shift Carriage ............................................................................ 1 .. ..
2092522 Side-Shift Carriage ............................................................................ .. 1 ..
2092523 Side-Shift Carriage (Illustrated) ......................................................... .. .. 1
1 ..... Frame ............................................................................................ 1 1 1
2 1536973 Clamp ............................................................................................ 2 2 2
3 ..... Frame (Mobile) .............................................................................. 1 1 1
4 1529191 Washer .......................................................................................... 6 6 6
5 1536906 Bolt ................................................................................................ 2 2 2
6 1536890 Clamp ............................................................................................ 2 2 2
7 1334581 Pin (Fork Locking) ......................................................................... 2 2 2
8 1565412 Pivot (Pivot) ................................................................................... 1 1 1
9 1565427 Hose .............................................................................................. 1 1 1
10 1536891 Clamp ............................................................................................ 3 3 3
11 1565426 Hose .............................................................................................. 1 1 1
12 1565425 Hose .............................................................................................. 1 1 1
13 1565482 Bolt ................................................................................................ 4 4 4
14 1565479 Bearing (Lower) ............................................................................. 3 3 3
15 1565480 Bolt ................................................................................................ 9 9 9
15 1565483 Washer .......................................................................................... 4 4 4
16 1536897 Fitting ............................................................................................ 2 4 6
17 1536901 Support .......................................................................................... 1 .. ..
18 2092483 Valve (FFigure 13-14).................................................................. 1 .. ..
18 2092484 Valve (FFigure 13-14).................................................................. .. 1 ..
18 2092485 Valve (FFigure 13-14).................................................................. .. .. 1
19 1536972 Fitting ............................................................................................ 2 2 2
20 1536899 Fitting ............................................................................................ 2 2 2
21 1536898 Bolt ................................................................................................ 4 4 4
22 1534551 Fitting ............................................................................................ 2 2 2
23 1536889 Support .......................................................................................... 1 1 1
24 1534510 Washer .......................................................................................... 1 1 1
25 1536888 Bolt ................................................................................................ 4 4 4
26 1536979 Nut ................................................................................................. 2 2 2
27 376770 Sideshift Cylinder (FFigure 13-11)............................................... 1 1 1
28 1536900 Fitting ............................................................................................ 2 2 2
29 1565488 Tube Assy ..................................................................................... 1 1 1
30 1565489 Tube Assy ..................................................................................... 1 1 1
31 1565484 Hook .............................................................................................. 2 2 2
32 1565487 Hose .............................................................................................. 1 1 1
33 1565486 Hose .............................................................................................. 1 1 1
34 1565481 Bearing (Upper) ............................................................................. 3 3 3
35 1536982 Grease Fitting ................................................................................ 3 3 3
36 1529227 Clamp ............................................................................................ 1 1 1
37 1529190 Screw ............................................................................................ 4 4 4
38 1536892 Support (Shaft) .............................................................................. 2 2 2
SIDE-SHIFT CARRIAGE
FOUR, FIVE, AND SIX FUNCTION – THREE STAGE FULL FREE-LIFT
KEY:
A: Four Function
B: Five Function
C: Six Function
QTY
ITEM PART NO. DESCRIPTION A B C
39 1529221 Fitting ............................................................................................ 1 1 1
40 1534508 Support .......................................................................................... 1 1 1
41 2092486 Wire Harness (Front End) (FFigure 4-50).................................... 1 1 1
42 1536978 Pin ................................................................................................. 1 1 1
43 1529236 Load Roller .................................................................................... 4 4 4
1532830 Kit-Load Roller .......................................................................... 1 1 1
1532831 Kit-Side Roller ........................................................................... 1 1 1
44 1536902 Fitting ............................................................................................ 2 2 2
45 1624055 Bushing (Spherical) ....................................................................... 2 2 2
46 1671705 Grease Fitting ................................................................................ 2 2 2
47 15133 Washer .......................................................................................... 1 1 1
NOTES
SIDE-SHIFT CARRIAGE
INDIVIDUAL FORK POSITIONER (FIVE FUNCTION) – THREE STAGE FULL FREE-LIFT
SIDE-SHIFT CARRIAGE
INDIVIDUAL FORK POSITIONER (FIVE FUNCTION) – THREE STAGE FULL FREE-LIFT
FOOTNOTES:
a Not Illustrated
NOTES
SIDE-SHIFT CARRIAGE
SIMULTANEOUS FORK POSITIONER (FOUR FUNCTION) – THREE STAGE FULL FREE-LIFT
SIDE-SHIFT CARRIAGE
SIMULTANEOUS FORK POSITIONER (FOUR FUNCTION) – THREE STAGE FULL FREE-LIFT
NOTES
SIDE-SHIFT CYLINDER
TWO STAGE LIMITED FREE-LIFT
SIDE-SHIFT CYLINDER
THREE STAGE FULL FREE-LIFT
SIDE-SHIFT CYLINDER
DUAL FUNCTION WITH FORK POSITIONER
NOTES
14 OPTIONS
UNIT CODE G019
01/2009 NORTH AMERICA
SECTION 14
OPTIONS
DESCRIPTION PAGE
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
STROBE LIGHT
ITEM PART NO. DESCRIPTION QTY
1 1480236 Bracket ................................................................................................................ 1
2 1616202 Strobe Light ........................................................................................................ 1
2 1616213 Strobe Light .................................................................................................... 1
2 1636383 Lens (Amber) ............................................................................................. 1
2 1636384 Bulb (12 to 80 Volts DC) ............................................................................ 1
2 1324308 Terminal ......................................................................................................... 1
2 1324307 Terminal ......................................................................................................... 1
2 1324310 Terminal ......................................................................................................... 1
2 1324309 Sleeve ............................................................................................................ 1
3 320157 Washer ............................................................................................................... 2
4 136749 Screw (Without Condensor) ................................................................................ 2
4 136704 Capscrew (With Condensor) ............................................................................... 2
5 302400 Nut (Without Condensor) .................................................................................... 2
6 1302024 Guard .................................................................................................................. 1
7 320155 Washer ............................................................................................................... 4
8 2064919 Capscrew ............................................................................................................ 2
9 302398 Locknut ............................................................................................................... 2
10 1497230 Terminal ......................................................................................................... 2
11 2099164 Wire Harness (Strobe Light) (FFigure 4-43)...................................................... 1
a 1645064 Spacer (With Condensor) ................................................................................... 2
FOOTNOTES:
a Not Illustrated
MAST WORKLIGHTS
TWO AND THREE STAGE MAST
FOOTNOTES:
a Not Illustrated
SECTION 15
FIELD CONVERSION KITS
DESCRIPTION PAGE
16 NUMERICAL INDEX
UNIT CODE G019
01/2009 NORTH AMERICA
SECTION 16
NUMERICAL INDEX
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
NOTES