H2.0-H3.5ut (A3c1)
H2.0-H3.5ut (A3c1)
H2.0-H3.5ut (A3c1)
5UT
(A3C1)
SECTIONS
1 FRAME
2 ENGINE SYSTEM
9 FUEL SYSTEM
10 ELECTRICAL SYSTEM
11 TRANSMISSION
12 DRIVE AXLE
13 STEERING SYSTEM
14 BRAKE SYSTEM
15 HYDRAULIC SYSTEM
This Parts Manual is divided into 20 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
UNIT CODE A3C1
10/2019 NORTH AMERICA
19 ATTACHMENTS
20 NUMERICAL INDEX
This Parts Manual is divided into 20 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
UNIT CODE A3C1
10/2019 NORTH AMERICA
TABLE OF CONTENTS
DESCRIPTION PAGE
A
AIR FILTER SYSTEM ..................................................................................................................................... 9-2
AIR INTAKE ..................................................................................................................................................... 5-20
ALTERNATOR ................................................................................................................................................ 4-30
ALTERNATOR ASSEMBLY ............................................................................................................................ 3-58
ALTERNATOR MOUNTING ............................................................................................................................ 3-60
B
BALANCER ..................................................................................................................................................... 4-8
BATTERY ........................................................................................................................................................ 10-2
BEARINGS
CRANKSHAFT AND MAIN ......................................................................................................................... 3-18
BRAKE AND INCH CONTROL ....................................................................................................................... 14-2
TOR-CON TYPE ......................................................................................................................................... 14-4
C
CAB ACCESSORIES ...................................................................................................................................... 1-15
CAB FRAME .................................................................................................................................................... 1-9
CAMSHAFT ..................................................................................................................................................... 3-21
CAMSHAFT AND DRIVE GEAR ..................................................................................................................... 6-10
CAMSHAFT AND VALVE ................................................................................................................................ 4-12
CIRCUIT GROUP ............................................................................................................................................ 5-21
COOLING ........................................................................................................................................................ 4-35
COOLING SYSTEM
MITSUBISHI S4S-455 ENGINES UT20/25P AND ALL NISSAN/GCT ....................................................... 2-5
PSI ENGINES ............................................................................................................................................. 2-4
XINCHAI AND YANMAR 92/98 ENGINES .................................................................................................. 2-2
YANMAR 94 ENGINES ............................................................................................................................... 2-3
COUNTERWEIGHT AND ATTACHING PARTS ............................................................................................. 1-10
CRANKCASE .................................................................................................................................................. 3-2
CRANKSHAFT ................................................................................................................................................ 5-8
CRANKSHAFT AND PULLEY ......................................................................................................................... 3-16
CRANKSHAFT, PISTONS, AND FLYWHEEL ................................................................................................ 6-8
CYLINDER BLOCK ......................................................................................................................................... 4-2
CYLINDER HEAD ........................................................................................................................................... 3-8
CYLINDER HEAD AND GAS EXCHANGE SYSTEM ..................................................................................... 5-4
CYLINDER HEAD COVER .............................................................................................................................. 5-6
D
DECALS .......................................................................................................................................................... 1-18
DIPSTICK ........................................................................................................................................................ 4-16
DRIVE AXLE ASSEMBLY
H2.0/2.5UT .................................................................................................................................................. 12-6
H3.0/3.5UT .................................................................................................................................................. 12-8
DRIVE WHEEL AND TIRE
DOUBLE - 7.00 X 12-12 .............................................................................................................................. 12-4
DOUBLE - 28 X 9-15-14 .............................................................................................................................. 12-5
SINGLE - 7.00 X 12-12 ............................................................................................................................... 12-2
SINGLE - 28 X 9-15-14 ............................................................................................................................... 12-3
DESCRIPTION PAGE
E
ECU MOUNT ................................................................................................................................................... 4-34
ELECTRICAL .................................................................................................................................................. 4-29
ELECTRICAL SYSTEM
MITSUBISHI S4S-455 ENGINES - PAGE 1 OF 3 ...................................................................................... 10-17
MITSUBISHI S4S-455 ENGINES - PAGE 2 OF 3 ...................................................................................... 10-18
MITSUBISHI S4S-455 ENGINES - PAGE 3 OF 3 ...................................................................................... 10-19
NISSAN/GCT ENGINES EXCEPT DUAL FUEL - PAGE 1 OF 3 ................................................................ 10-23
NISSAN/GCT ENGINES EXCEPT DUAL FUEL - PAGE 2 OF 3 ................................................................ 10-24
NISSAN/GCT ENGINES EXCEPT DUAL FUEL - PAGE 3 OF 3 ................................................................ 10-25
NISSAN/GCT K21 GASOLINE AND NISSAN/GCT K25 DUAL FUEL ENGINES - PAGE 1 OF 3 ............. 10-20
NISSAN/GCT K21 GASOLINE AND NISSAN/GCT K25 DUAL FUEL ENGINES - PAGE 2 OF 3 ............. 10-21
NISSAN/GCT K21 GASOLINE AND NISSAN/GCT K25 DUAL FUEL ENGINES - PAGE 3 OF 3 ............. 10-22
PSI ENGINES - PAGE 1 OF 3 .................................................................................................................... 10-10
PSI ENGINES - PAGE 2 OF 3 .................................................................................................................... 10-11
PSI ENGINES - PAGE 3 OF 3 .................................................................................................................... 10-12
XINCHAI - UT20/25P AND MITSUBISHI S4S-455 - UT30/35P ENGINES - PAGE 1 OF 3 ....................... 10-14
XINCHAI - UT20/25P AND MITSUBISHI S4S-455 - UT30/35P ENGINES - PAGE 2 OF 3 ....................... 10-15
XINCHAI - UT20/25P AND MITSUBISHI S4S-455 - UT30/35P ENGINES - PAGE 3 OF 3 ....................... 10-16
YANMAR 92 AND 98 ENGINES - PAGE 1 OF 2 ........................................................................................ 10-7
YANMAR 92 AND 98 ENGINES - PAGE 2 OF 2 ........................................................................................ 10-8
YANMAR 94 ENGINES - PAGE 1 OF 3 ...................................................................................................... 10-3
YANMAR 94 ENGINES - PAGE 2 OF 3 ...................................................................................................... 10-4
YANMAR 94 ENGINES - PAGE 3 OF 3 ...................................................................................................... 10-5
ENGINE BLOCK AND ATTACHING PARTS .................................................................................................. 5-2
ENGINE GASKET KIT ..................................................................................................................................... 6-4
ENGINE MOUNTING
MITSUBISHI S4S-455 ENGINES ................................................................................................................ 2-18
NISSAN/GCT ENGINES ............................................................................................................................. 2-19
PSI ENGINES ............................................................................................................................................. 2-15
XINCHAI ENGINES ..................................................................................................................................... 2-17
YANMAR 92, 94, AND 98 ENGINES .......................................................................................................... 2-16
EXHAUST MANIFOLD .................................................................................................................................... 3-56
EXHAUST MANIFOLD GASKET .................................................................................................................... 4-21
F
FAN ................................................................................................................................................................. 3-66
FILTER ADAPTER .......................................................................................................................................... 4-24
FLYWHEEL ..................................................................................................................................................... 3-20
FLYWHEEL HOUSING ................................................................................................................................... 5-10
FORKS ............................................................................................................................................................ 19-10
FRAME AND COMPONENTS ......................................................................................................................... 1-2
FRONT AND REAR FLOORMATS ................................................................................................................. 1-3
FRONT COVER AND OIL PAN ....................................................................................................................... 4-14
FRONT WIPER ASSEMBLY ........................................................................................................................... 1-16
FUEL CONVERSION SYSTEM
NISSAN ENGINES ...................................................................................................................................... 9-12
FUEL FILTER .................................................................................................................................................. 3-38
FUEL FILTER AND WATER SEPARATOR .................................................................................................... 8-24
DESCRIPTION PAGE
FUEL INJECTION PUMP ................................................................................................................................ 6-22
FUEL INJECTION SYSTEM ............................................................................................................................ 6-20
FUEL INJECTION VALVE ............................................................................................................................... 7-26
FUEL LINES .................................................................................................................................................... 6-24
FUEL NOZZLE ASSEMBLY ............................................................................................................................ 3-40
FUEL SUPPLY SYSTEM ................................................................................................................................ 5-19
FUEL SYSTEM ................................................................................................................................................ 3-42
MITSUBISHI S4S-455 ENGINES ................................................................................................................ 9-7
NISSAN GASOLINE AND DUAL-FUEL ENGINES - UT20/25P ................................................................. 9-8
NISSAN/GCT ENGINES - LPG ENGINES, K25 GASOLINE/DUAL FUEL ENGINES - UT30/35P ............ 9-9
PSI ENGINES ............................................................................................................................................. 9-6
XINCHAI AND YANMAR 94 ENGINES ....................................................................................................... 9-3
YANMAR 92 AND 98 ENGINES ................................................................................................................. 9-5
G
GEAR HOUSING ............................................................................................................................................. 6-14
GENERATOR .................................................................................................................................................. 5-23
GLOW PLUG ................................................................................................................................................... 3-55
GOVERNOR .................................................................................................................................................... 7-28
H
HI-FAN ............................................................................................................................................................. 4-36
HIGH EXHAUST SYSTEM
NISSAN/GCT AND YANMAR ENGINES .................................................................................................... 2-12
PSI ENGINES ............................................................................................................................................. 2-14
XINCHAI AND MITSUBISHI ENGINES ...................................................................................................... 2-9
HOOD AND ATTACHING PARTS .................................................................................................................. 1-4
HYDRAULIC CLUTCH .................................................................................................................................... 11-10
HYDRAULIC LEVERS
FOUR FUNCTION ....................................................................................................................................... 15-10
THREE FUNCTION ..................................................................................................................................... 15-9
TWO FUNCTION ........................................................................................................................................ 15-8
HYDRAULIC SYSTEM
STEER SYSTEM ......................................................................................................................................... 15-6
SUPPLY AND RETURN .............................................................................................................................. 15-3
TILT SYSTEM ............................................................................................................................................. 15-5
HYDRAULIC TANK ......................................................................................................................................... 15-2
I
IGNITION ......................................................................................................................................................... 4-32
INJECTION PUMP AND ATTACHING PARTS ............................................................................................... 3-44
INJECTION PUMP ASSEMBLY
PAGE 1 OF 3 .............................................................................................................................................. 3-46
PAGE 2 OF 3 .............................................................................................................................................. 3-50
PAGE 3 OF 3 .............................................................................................................................................. 3-52
INTAKE AND EXHAUST MANIFOLD ............................................................................................................. 6-12
INTAKE AND EXHAUST MANIFOLDS ........................................................................................................... 5-15
INTAKE AND EXHAUST VALVES .................................................................................................................. 3-24
INTAKE MANIFOLD ........................................................................................................................................ 3-36
INTAKE MANIFOLD GASKET ........................................................................................................................ 4-19
DESCRIPTION PAGE
INTERIOR COVERS ....................................................................................................................................... 1-6
L
LEFT DOOR .................................................................................................................................................... 1-12
LIFT CYLINDER
REAR - TWO STAGE FULL FREE LIFT ..................................................................................................... 17-15
LIFT CYLINDER AND CHAIN
FRONT - TWO STAGE FULL FREE-LIFT .................................................................................................. 17-12
FRONT - THREE STAGE FULL FREE-LIFT .............................................................................................. 18-18
REAR - THREE STAGE FULL FREE-LIFT ................................................................................................. 18-21
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 16-14
LIFTING EYES ................................................................................................................................................ 3-4
LOAD BACKREST AND CARRIAGE
THREE STAGE FULL FREE-LIFT - H2.0/2.5UT ........................................................................................ 19-6
THREE STAGE FULL FREE-LIFT - H3.0/3.5UT ........................................................................................ 19-8
TWO STAGE FULL FREE-LIFT .................................................................................................................. 19-4
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 19-2
LOCK OFF WITH FILTER ............................................................................................................................... 4-25
M
MAST ASSEMBLY .......................................................................................................................................... 16-2
MAST HYDRAULIC SYSTEM
FOUR FUNCTION ....................................................................................................................................... 16-12
FOUR FUNCTION ....................................................................................................................................... 17-10
FOUR FUNCTION ....................................................................................................................................... 18-14
THREE FUNCTION ..................................................................................................................................... 16-8
THREE FUNCTION ..................................................................................................................................... 17-6
THREE FUNCTION ..................................................................................................................................... 18-10
TWO FUNCTION ........................................................................................................................................ 16-6
TWO FUNCTION ........................................................................................................................................ 17-4
TWO FUNCTION ........................................................................................................................................ 18-6
MASTER BRAKE PUMP ................................................................................................................................. 14-6
MIXER OPEN LOOP ....................................................................................................................................... 4-27
MUFFLER AND ATTACHING PARTS
NISSAN/GCT AND YANMAR ENGINES .................................................................................................... 2-7
PSI ENGINES ............................................................................................................................................. 2-8
XINCHAI AND MITSUBISHI S4S-455 ENGINES ....................................................................................... 2-6
N
NAMEPLATE ................................................................................................................................................... 3-5
NON-SLIP PADS ............................................................................................................................................. 1-5
O
OIL FILTER ..................................................................................................................................................... 5-18
OIL LEVEL GAUGE ......................................................................................................................................... 3-32
OIL PAN AND FLYWHEEL HOUSING ............................................................................................................ 6-16
OIL PRESSURE SWITCH AND COOLANT SENSOR .................................................................................... 3-34
OIL PUMP ....................................................................................................................................................... 4-22
OIL SUMP ....................................................................................................................................................... 5-16
OIL SYSTEM ................................................................................................................................................... 3-30
DESCRIPTION PAGE
OVERHAUL GASKET KIT ............................................................................................................................... 3-6
OVERHEAD GUARD AND ATTACHING PARTS ........................................................................................... 1-7
P
PARK BRAKE CONTROL ............................................................................................................................... 14-5
PCV ................................................................................................................................................................. 4-5
PCV HOSE ...................................................................................................................................................... 4-6
PISTON AND CONNECTING ROD ................................................................................................................ 3-14
PISTON AND CRANKSHAFT ......................................................................................................................... 4-7
POWER TAKE OFF ........................................................................................................................................ 3-22
PROTECTION HARDWARE ........................................................................................................................... 1-14
R
REAR PLATE .................................................................................................................................................. 3-10
REAR WIPER ASSEMBLY
AUSTRALIA AND THE EU ONLY ............................................................................................................... 1-17
RELAYS AND FUSES
VERSION A ................................................................................................................................................. 10-26
VERSION B ................................................................................................................................................. 10-27
RIGHT DOOR .................................................................................................................................................. 1-13
ROCKER COVER ........................................................................................................................................... 4-4
ROCKER COVER AND BREATHER HOSE ................................................................................................... 3-12
S
SEAT ............................................................................................................................................................... 1-11
SPARK PLUG .................................................................................................................................................. 4-33
STARTER ........................................................................................................................................................ 4-31
STARTER ASSEMBLY ................................................................................................................................... 3-62
STARTER MOTOR
A .................................................................................................................................................................. 6-28
B .................................................................................................................................................................. 6-30
STEER AXLE MOUNTING
H2.0/2.5UT .................................................................................................................................................. 13-4
H3.0/3.5UT .................................................................................................................................................. 13-6
STEER COLUMN ASSEMBLY AND ATTACHING PARTS ............................................................................ 13-2
STEER CYLINDER ASSEMBLY ..................................................................................................................... 13-8
STEER WHEEL AND TIRE ............................................................................................................................. 13-3
T
TENSIONER .................................................................................................................................................... 4-9
THERMOSTAT ................................................................................................................................................ 5-26
THROTTLE AND MIXER ................................................................................................................................. 4-26
THROTTLE PEDAL
ALL ENGINES EXCEPT PSI AND MITSUBISHI S4S-455 FOR UT30/35P ................................................ 9-11
PSI ENGINES AND MITSUBISHI S4S-455 FOR UT30/35P ...................................................................... 9-10
TILT CYLINDER
MAST - TWO STAGE LIMITED FREE-LIFT ............................................................................................... 16-18
MAST - TWO STAGE FULL FREE-LIFT ..................................................................................................... 17-18
MAST - THREE STAGE FULL FREE-LIFT ................................................................................................. 18-24
TIMING GEAR CASE ...................................................................................................................................... 3-26
DESCRIPTION PAGE
TIMING GEAR TRAIN ..................................................................................................................................... 5-12
TIMING GEARS .............................................................................................................................................. 3-28
TOR-CON OIL COOLING SYSTEM ................................................................................................................ 15-11
TRANSMISSION ADAPTER ........................................................................................................................... 4-17
TRANSMISSION AND DIFFERENTIAL .......................................................................................................... 11-12
TRANSMISSION ASSEMBLY
TOR-CON TYPE - VERSION A .................................................................................................................. 11-4
TOR-CON TYPE - VERSION B .................................................................................................................. 11-8
TRANSMISSION MOUNTING
TOR-CON TYPE - VERSION A .................................................................................................................. 11-2
TOR-CON TYPE - VERSION B .................................................................................................................. 11-3
V
VAPORIZER .................................................................................................................................................... 4-28
W
WATER COOLING SYSTEM .......................................................................................................................... 6-34
WATER OUTLET ............................................................................................................................................ 4-38
WATER PUMP ................................................................................................................................................ 4-37
WATER PUMP, PULLEY, AND V-BELT ......................................................................................................... 3-68
WHEEL BRAKE ASSEMBLY
H2.0/2.5UT .................................................................................................................................................. 12-10
H3.0/3.5UT .................................................................................................................................................. 12-12
Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM DEFINITION TERM DEFINITION
Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment MSTS Microprocessor Spark Timing System
D/B Date Break NPT National Pipe Threads
dbA Decibel "A" Scale O/S Oversize
DE Drive End PTO Power Take Off
ECH Empty Container Handler RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High S/N Serial Number
Stacking TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High UL Type D Diesel-Powered Safety Rating
Stacking
UL Type DS Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High
Stacking UL Type E Battery-Powered Safety Rating
This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Hyster lift trucks.
Parts referred to in this book as right or left hand parts are in accordance with the illustration above.
PUBLICATIONS
Every new lift truck is provided with an OPERATING Hyster dealer to assist users in effectively maintaining
MANUAL. This manual has information that the Hyster lift trucks in a safe, useful condition. See the list
operator must know for inspection and operation of the below for information on ordering specific publications
lift truck. for this model lift truck.
Every new lift truck is provided with an OPERATING SERVICE MAINTENANCE MANUALS, which provide
MANUAL. This manual has information that the service and overhaul procedures, and PARTS
operator must know for inspection and operation of the MANUALS with complete replacement part
lift truck. identification, are available at a nominal fee from your
Utilev dealer to assist users in effectively maintaining
SERVICE MAINTENANCE MANUALS, which provide Utilev lift trucks in a safe, useful condition. See the list
service and overhaul procedures, and PARTS below for information on ordering specific publications
MANUALS with complete replacement part for this model lift truck.
identification, are available at a nominal fee from your
NOTES
1 FRAME
UNIT CODE A3C1
10/2019 NORTH AMERICA
SECTION 1
FRAME
DESCRIPTION PAGE
KEY:
A: All trucks except H2.0/2.5UT with PSI Engine
B: Only H2.0/2.5UT with PSI engine
QTY
ITEM PART NO. DESCRIPTION A B
1 4677078 Floormat ..................................................................................................... 1 1
2 4690701 Step ............................................................................................................ 1 ..
2 4690704 Step ............................................................................................................ .. 1
3 4690703 Fuel Tank Cover ......................................................................................... 1 1
4 4684541 Nut .............................................................................................................. 1 1
5 4690702 Step ............................................................................................................ 2 2
6 4687505 Washer ....................................................................................................... 1 1
7 4679224 Washer ....................................................................................................... 12 12
8 4683547 Bolt ............................................................................................................. 12 12
9 4690700 Bolt ............................................................................................................. 4 4
10 4681172 Ring ............................................................................................................ 1 1
KEY:
A: H2.0/2.5UT trucks with Nissan Gas, Xinchai, Yanmar 92 engines, plus H3.0/3.5UT trucks with
Mitsubishi, Xinchai, Yanmar 94, and Yanmar 98 engines
B: H2.0/2.5UT trucks with Nissan LPG and Dual-fuel and Mitsubishi engines, plus H3.0/3.5UT trucks with
Nissan and PSI engines
QTY
ITEM PART NO. DESCRIPTION A B
1 4680455 Pad , Slip (RH) ........................................................................................... 1 1
2 4690657 Beam .......................................................................................................... 1 1
3 4687711 Washer ....................................................................................................... 2 2
4 4676175 Knob , Star-Shaped .................................................................................... 2 2
5 4677089 Strip , Sealing ............................................................................................. 1 1
6 4685162 Cover , Radiator ......................................................................................... 1 ..
6 4677090 Cover , Radiator ......................................................................................... .. 1
7 4683547 Bolt ............................................................................................................. 12 12
8 4679224 Washer ....................................................................................................... 12 12
9 4687505 Washer ....................................................................................................... 12 12
10 4677070 Seal ............................................................................................................ 2 2
11 4677069 Fuel Cap ..................................................................................................... 1 1
12 4677068 Cover , Refueling ....................................................................................... 1 1
13 4680454 Pad , Slip (LH) ............................................................................................ 1 1
FOOTNOTES:
a Quantity based on number of Hydraulic Levers
present.
KEY:
A: High Overhead Guard
B: Low Overhead Guard
QTY
ITEM PART NO. DESCRIPTION A B
1 4692501 Support (LH) ............................................................................................... 1 ..
1 ..... Support (LH) ............................................................................................... .. 1
2 4676727 Plug ............................................................................................................ 4 4
3 4690652 Nut .............................................................................................................. 2 2
4 4676731 Mirror Assy, Rearview ................................................................................ 2 2
5 4687683 Bracket ....................................................................................................... 1 1
6 4683709 Bolt ............................................................................................................. 6 6
7 4683539 Washer ....................................................................................................... 6 6
8 4683571 Washer ....................................................................................................... 6 6
9 4692502 Nut .............................................................................................................. 4 4
10 4676745 Pad , Damping ........................................................................................... 2 2
11 4692716 Overhead Guard ........................................................................................ 4 4
12 4676774 Damper ...................................................................................................... 2 2
13 ..... Instrument Panel ........................................................................................ 1 1
14 ..... Support (RH) .............................................................................................. 1 ..
14 ..... Support (RH) .............................................................................................. .. 1
15 4692718 Cover .......................................................................................................... 1 1
16 4676153 Strip ............................................................................................................ 2 2
17 4683552 Washer ....................................................................................................... 9 9
18 4676747 Intake Manifold ........................................................................................... 1 1
19 ..... Roof Cover ................................................................................................. 1 ..
19 ..... Roof Cover ................................................................................................. .. 1
KEY:
A: High Overhead Guard
B: Low Overhead Guard
QTY
ITEM PART NO. DESCRIPTION A B
20 4687685 Strobe Light ................................................................................................ 1 1
21 4684316 Bolt ............................................................................................................. 2 2
22 4683547 Bolt ............................................................................................................. 2 2
23 4676726 Support (Triple Color) ................................................................................. 2 2
24 4690654 Bolt ............................................................................................................. 8 8
25 4687634 Washer ....................................................................................................... 12 12
26 4683571 Washer ....................................................................................................... 12 12
27 4676748 Stopper Set ................................................................................................ 2 2
KEY:
A: All trucks
B: Non-China trucks only
QTY
ITEM PART NO. DESCRIPTION A B
1 4676169 Glass .......................................................................................................... 1 1
2 4677215 Glass , Front ............................................................................................... 1 1
3 4676783 Strip Seal .................................................................................................... 1 1
4 4683547 Bolt ............................................................................................................. 4 4
5 4679224 Washer ....................................................................................................... 4 4
6 4687505 Washer ....................................................................................................... 4 4
7 4676168 Bracket ....................................................................................................... 2 2
8 4683571 Washer ....................................................................................................... 2 2
9 4687633 Nut .............................................................................................................. 2 2
10 4677186 Hood Latch ................................................................................................. .. 1
11 4692716 Overhead Guard ........................................................................................ 1 1
12 4676175 Knob , Star-Shaped .................................................................................... 2 2
13 4676153 Strip ............................................................................................................ 1 1
14 4687711 Washer ....................................................................................................... 2 2
15 4692718 Cover .......................................................................................................... 1 1
16 4692719 Strip ............................................................................................................ 1 1
17 4676170 Rear Window .............................................................................................. 1 1
KEY:
A: 2.0UT trucks
B: 2.5UT trucks
C: 3.0UT trucks
D: 3.5UT trucks
QTY
ITEM PART NO. DESCRIPTION A B C D
1 4692469 Counterweight ........................................................................... 1 .. .. ..
1 4692470 Counterweight ........................................................................... .. 1 .. ..
1 4692471 Counterweight ........................................................................... .. .. 1 ..
1 4692472 Counterweight ........................................................................... .. .. .. 1
2 4676913 Pin , Hitch ................................................................................. 1 1 1 1
3 4676912 Washer ..................................................................................... 1 1 1 1
4 4688106 Washer ..................................................................................... 1 1 1 1
5 4691546 Bolt ............................................................................................ 1 1 1 1
6 4676910 Cover ........................................................................................ 1 1 1 1
7 4683552 Washer ..................................................................................... 2 2 2 2
8 4692473 Bolt ............................................................................................ 2 2 2 2
9 4681171 Plug , Lift Hole .......................................................................... 1 1 1 1
10 4676909 Plug , Lift Hole .......................................................................... 2 2 2 2
KEY:
A: China only
B: All other regions
QTY
ITEM PART NO. DESCRIPTION A B
1 4687677 Bolt ............................................................................................................. 3 3
2 4683552 Washer ....................................................................................................... 3 3
3 4683553 Washer ....................................................................................................... 3 3
4 4692731 Seal ............................................................................................................ 1 1
5 4676172 Light ........................................................................................................... 1 1
6 4687820 Washer ....................................................................................................... 4 4
7 4687808 Bolt ............................................................................................................. 4 4
8 4677214 Fan ............................................................................................................. 1 ..
9 4676155 Terminal Board ........................................................................................... 1 1
KEY:
A: Australia and EU only
B: All other regions
QTY
ITEM PART NO. DESCRIPTION A B
1 4691511 Nut .............................................................................................................. 2 2
2 4687825 Washer ....................................................................................................... 5 5
3 4677217 Wiper Mechanism (Front) ........................................................................... .. 1
3 4676162 Wiper Mechanism (Front) ........................................................................... 1 ..
4 4689555 Washer ....................................................................................................... 2 2
5 4691509 Bolt ............................................................................................................. 2 2
6 4692733 Plate ........................................................................................................... 1 ..
7 4691510 Bolt ............................................................................................................. 2 ..
8 4683553 Washer ....................................................................................................... 2 ..
9 4683552 Washer ....................................................................................................... 2 ..
10 4687743 Bolt ............................................................................................................. 2 ..
11 4687505 Washer ....................................................................................................... 2 ..
12 4679224 Washer ....................................................................................................... 2 ..
DECALS
KEY:
A: 2.0T trucks
B: 2.5T trucks
C: 3.0T trucks
D: 3.5T trucks
QTY
ITEM PART NO. DESCRIPTION A B C D
1 4693131 Label (Model - 2.0T) ................................................................. 1 .. .. ..
1 4693132 Label (Model - 2.5T) ................................................................. .. 1 .. ..
1 4693133 Label (Model - 3.0T) ................................................................. .. .. 1 ..
1 4693134 Label (Model - 3.5T) ................................................................. .. .. .. 1
2 4693135 Label (Safety) ........................................................................... 1 1 1 1
3 4693136 Label (Lifting) ............................................................................ 2 2 2 2
4 4676821 Label (Mast) .............................................................................. 2 2 2 2
5 4693137 Label (Counterweight) .............................................................. 1 1 1 1
6 4677341 Label (Warning, Red Reflective) ............................................... 2 2 2 2
7 4693138 Label (Operator Restraint) ........................................................ 1 1 1 1
8 4693139 Label (Operator Warning - English) .......................................... 1 1 1 1
8 4693140 Label (Operator Warning - Chinese) ......................................... 1 1 1 1
9 4693141 Label (OHG Impact Rating - 16,000) ........................................ .. .. 1 1
9 4693142 Label (OHG Impact Rating - 8,000) .......................................... 1 1 .. ..
10 4693143 Label (Fuel - Diesel) ................................................................. 1 1 1 1
10 4693001 Label (Fuel - Gasoline) ............................................................. 1 1 1 1
11 4693015 Label (Split-Rim Warning) ......................................................... 1 1 1 1
12 4693016 Label (Antifreeze) ..................................................................... 1 1 1 1
13 4677348 Label (Fan Warning) ................................................................. 1 1 1 1
14 4677349 Label (Brake Fluid Warning) ..................................................... 1 1 1 1
15 4677350 Label (Park Brake Warning) ..................................................... 1 1 1 1
16 4677351 Label (Load Curve - Chinese) ................................................... 1 1 1 1
17 4677353 Label (Mast Warning) ............................................................... 1 1 1 1
18 4689384 Label (Nameplate - Chinese) .................................................... 1 1 1 1
18 4677355 Label (Nameplate - English) ..................................................... 1 1 1 1
19 4677356 Label (Environment Information) .............................................. 1 1 1 1
19 4691706 Label (CE) ................................................................................. 1 1 1 1
20 4677357 Label (Mast Warning) ............................................................... 1 1 1 1
21 4677358 Label (Locking Gas Spring) ...................................................... 1 1 1 1
22 4677359 Label (Hood Opening) .............................................................. 1 1 1 1
23 4677360 Label (No Riders) ...................................................................... 1 1 1 1
24 4675829 Label (Model - UT20P) ............................................................. 1 .. .. ..
24 4677373 Label (Model - UT25P) ............................................................. .. 1 .. ..
24 4677363 Label (Model - UT30P) ............................................................. .. .. 1 ..
24 4677372 Label (Model - UT35P) ............................................................. .. .. .. 1
25 4677337 Label (Hydraulic Oil) ................................................................. 1 1 1 1
2 ENGINE SYSTEM
UNIT CODE A3C1
10/2019 NORTH AMERICA
SECTION 2
ENGINE SYSTEM
DESCRIPTION PAGE
COOLING SYSTEM
MITSUBISHI S4S-455 ENGINES UT20/25P AND ALL NISSAN/GCT ....................................................... 2-5
PSI ENGINES ............................................................................................................................................. 2-4
XINCHAI AND YANMAR 92/98 ENGINES .................................................................................................. 2-2
YANMAR 94 ENGINES ............................................................................................................................... 2-3
ENGINE MOUNTING
MITSUBISHI S4S-455 ENGINES ................................................................................................................ 2-18
NISSAN/GCT ENGINES ............................................................................................................................. 2-19
PSI ENGINES ............................................................................................................................................. 2-15
XINCHAI ENGINES ..................................................................................................................................... 2-17
YANMAR 92, 94, AND 98 ENGINES .......................................................................................................... 2-16
HIGH EXHAUST SYSTEM
NISSAN/GCT AND YANMAR ENGINES .................................................................................................... 2-12
PSI ENGINES ............................................................................................................................................. 2-14
XINCHAI AND MITSUBISHI ENGINES ...................................................................................................... 2-9
MUFFLER AND ATTACHING PARTS
NISSAN/GCT AND YANMAR ENGINES .................................................................................................... 2-7
PSI ENGINES ............................................................................................................................................. 2-8
XINCHAI AND MITSUBISHI S4S-455 ENGINES ....................................................................................... 2-6
KEY:
A: Xinchai engines
B: Yanmar 92/98 engines
QTY
ITEM PART NO. DESCRIPTION A B
1 4677012 Pipe , Upper ............................................................................................... 2 ..
1 4676999 Pipe , Upper ............................................................................................... .. 2
2 4691975 Hose Clamp ............................................................................................... 4 4
3 4677013 Pipe , Lower ............................................................................................... 1 ..
3 4677000 Pipe , Lower ............................................................................................... .. 1
4 4676993 Rubber Pad ................................................................................................ 2 2
5 4687710 Nut .............................................................................................................. 2 2
6 4679224 Washer ....................................................................................................... 2 2
7 4691518 Washer ....................................................................................................... 2 2
8 4676995 Rubber Pad ................................................................................................ 2 2
9 4676996 Bolt (Water Tank) ....................................................................................... 2 2
10 4691981 Hose Clamp ............................................................................................... 2 2
11 4677002 Pipe , Rubber ............................................................................................. 1 1
12 4683545 Bolt ............................................................................................................. 2 2
13 4683552 Washer ....................................................................................................... 2 2
14 4676818 Tank (Coolant) ........................................................................................... 1 1
15 4691982 Radiator ...................................................................................................... 1 ..
15 4691983 Radiator ...................................................................................................... .. 1
KEY:
A: Nissan/GCT Engines
B: Mitsubishi S4S-455 Engines
QTY
ITEM PART NO. DESCRIPTION A B
1 4678219 Hose , Lower .............................................................................................. 1 ..
1 4677003 Pipe , Lower ............................................................................................... .. 1
2 4691975 Hose Clamp ............................................................................................... 4 4
3 4676993 Rubber Pad ................................................................................................ 2 2
4 4677010 Pipe , Upper ............................................................................................... 1 ..
4 4677006 Pipe , Upper ............................................................................................... .. 1
5 4687710 Nut .............................................................................................................. 2 2
6 4679224 Washer ....................................................................................................... 2 2
7 4691518 Washer ....................................................................................................... 2 2
8 4676995 Rubber Pad ................................................................................................ 2 2
9 4676996 Bolt (Water Tank) ....................................................................................... 2 2
10 4676818 Tank (Coolant) ........................................................................................... 1 1
11 4683552 Washer ....................................................................................................... 2 2
12 4683545 Bolt ............................................................................................................. 2 2
13 4691981 Hose Clamp ............................................................................................... 2 2
14 4677002 Pipe , Rubber ............................................................................................. 1 1
15 4691982 Radiator ...................................................................................................... 1 ..
15 4691983 Radiator ...................................................................................................... .. 1
KEY:
A: 2.0-2.5UT Trucks
B: 3.0-3.5UT Trucks
QTY
ITEM PART NO. DESCRIPTION A B
1 4676978 Muffler ........................................................................................................ 1 ..
1 4677174 Muffler ........................................................................................................ .. 1
2 4676812 Bolt ............................................................................................................. 2 2
3 4687505 Washer ....................................................................................................... 4 4
4 4691998 Damper ...................................................................................................... 2 2
5 4687711 Washer ....................................................................................................... 2 2
6 4687710 Nut .............................................................................................................. 2 2
7 4679224 Washer ....................................................................................................... 2 2
8 4676463 Bolt (U-Type) .............................................................................................. 1 1
9 4676969 Plate ........................................................................................................... 1 1
10 4684541 Nut .............................................................................................................. 2 2
11 4676980 Exhaust Pipe .............................................................................................. 1 ..
11 4676992 Exhaust Pipe .............................................................................................. .. 1
12 4683538 Washer ....................................................................................................... 2 2
13 4683765 Nut .............................................................................................................. 2 2
14 4676976 Bolt ............................................................................................................. 1 1
15 4683571 Washer ....................................................................................................... 1 1
16 4676977 Rubber Pad ................................................................................................ 4 4
KEY:
A: Nissan/GCT Engines
B: Yanmar 92 Engines
C: Yanmar 94/98 Engines
QTY
ITEM PART NO. DESCRIPTION A B C
1 4679224 Washer .............................................................................................. .. 6 6
1 4679224 Washer .............................................................................................. 5 .. ..
2 4684541 Nut ..................................................................................................... .. .. 6
2 4684541 Nut ..................................................................................................... 4 .. ..
3 4676971 Exhaust Pipe ..................................................................................... .. .. 1
3 4677152 Exhaust Pipe ..................................................................................... .. 1 ..
3 4676986 Exhaust Pipe ..................................................................................... 1 .. ..
4 4676969 Plate .................................................................................................. 1 1 1
5 4687505 Washer .............................................................................................. 4 .. ..
5 4687505 Washer .............................................................................................. .. 6 6
6 4676463 Bolt (U-Type) ..................................................................................... 1 1 1
7 4676812 Bolt .................................................................................................... 2 2 2
8 4687711 Washer .............................................................................................. 2 2 2
9 4676977 Rubber Pad ....................................................................................... 4 4 4
10 4691998 Damper .............................................................................................. 2 2 2
11 4687710 Nut ..................................................................................................... 2 2 2
12 4676976 Bolt .................................................................................................... 1 1 1
13 4683571 Washer .............................................................................................. 1 1 1
14 4676985 Muffler (2.0-2.5UT) ............................................................................ 1 1 1
14 4676959 Muffler (3.0-3.5UT) ............................................................................ 1 1 1
KEY:
A: 2.0-2.5UT Trucks
B: 3.0-3.5UT Trucks
QTY
ITEM PART NO. DESCRIPTION A B
1 4677144 Exhaust Pipe .............................................................................................. 1 1
2 4691519 Bolt ............................................................................................................. 4 4
3 4683538 Washer ....................................................................................................... 4 4
4 4687396 Washer ....................................................................................................... 5 5
5 4676988 Seal ............................................................................................................ 2 2
6 4676977 Rubber Pad ................................................................................................ 3 3
7 4679224 Washer ....................................................................................................... 2 2
8 4676976 Bolt ............................................................................................................. 1 1
9 4687710 Nut .............................................................................................................. 2 2
10 4691998 Damper ...................................................................................................... 2 2
11 4676812 Bolt ............................................................................................................. 2 2
12 4676990 Exhaust Pipe .............................................................................................. 1 ..
12 4677176 Exhaust Pipe .............................................................................................. .. 1
13 4676989 Muffler ........................................................................................................ 1 1
KEY:
A: H2.0/2.5UT with Mitsubishi engine
B: H2.0/2.5UT with Xinchai engine
C: H3.0/3.5UT with Mitsubishi engine
D: H3.0/3.5UT with Xinchai engine
QTY
ITEM PART NO. DESCRIPTION A B C D
1 4680174 Shim .......................................................................................... 1 1 1 1
2 4683538 Washer ..................................................................................... 2 2 2 2
3 4683765 Nut ............................................................................................ 2 2 2 2
4 4677488 Exhaust Pipe ............................................................................. 1 1 .. ..
4 4676992 Exhaust Pipe ............................................................................. .. .. 1 1
5 4676463 Bolt (U-Type) ............................................................................ 2 2 2 2
6 4676969 Plate .......................................................................................... 2 2 2 2
7 4687505 Washer ..................................................................................... 9 9 9 9
8 4679224 Washer ..................................................................................... 7 7 7 7
9 4684541 Nut ............................................................................................ 4 4 4 4
10 4687710 Nut ............................................................................................ 2 2 2 2
11 4691998 Damper ..................................................................................... 2 .. .. ..
12 4676977 Rubber Pad ............................................................................... 2 2 2 2
13 4687711 Washer ..................................................................................... 2 2 2 2
14 4676812 Bolt ............................................................................................ 2 2 2 2
15 4676471 Silencer ..................................................................................... 1 1 .. ..
15 4676462 Silencer ..................................................................................... .. .. 1 1
16 4677494 Pipe , Exhaust (Vertical) ........................................................... 1 1 1 1
17 4684832 Bolt ............................................................................................ 3 3 3 3
NOTES
FOOTNOTES:
a All Nissan Engines d Yanmar 92 Engines
b Nissan Engines with Truck Model 2.0-2.5UT e Yanmar 94 and 98 Engines
c Nissan Engines with Truck Model 3.0-3.5UT
KEY:
A: H2.0/2.5UT trucks
B: H3.0/3.5UT trucks
QTY
ITEM PART NO. DESCRIPTION A B
1 4680173 Shim ........................................................................................................... 1 1
2 4677495 Exhaust Pipe .............................................................................................. 1 1
3 4691519 Bolt ............................................................................................................. 4 4
4 4683538 Washer ....................................................................................................... 4 4
5 4687396 Washer ....................................................................................................... 4 4
6 4676989 Muffler ........................................................................................................ 2 2
7 4687710 Nut .............................................................................................................. 4 4
8 4679224 Washer ....................................................................................................... 9 9
9 4691998 Damper ...................................................................................................... 2 2
10 4676977 Rubber Pad ................................................................................................ 2 2
11 4687711 Washer ....................................................................................................... 2 2
12 4676976 Bolt ............................................................................................................. 2 2
13 4676478 Exhaust Pipe .............................................................................................. 1 ..
13 4677497 Exhaust Pipe .............................................................................................. .. 1
14 4676463 Bolt (U-Type) .............................................................................................. 1 1
15 4676969 Plate ........................................................................................................... 1 1
16 4687505 Washer ....................................................................................................... 5 5
17 4677494 Pipe , Exhaust (Vertical) ............................................................................. 1 1
18 4684832 Bolt ............................................................................................................. 3 3
NOTES
SECTION 3
ENGINE ASSEMBLY - MITSUBISHI S4S
DESCRIPTION PAGE
CRANKCASE
ITEM PART NO. DESCRIPTION QTY
4679518 Crank Case Assembly ........................................................................................ 1
1 2039419 Dowel ............................................................................................................. 2
2 ..... Cap ................................................................................................................. 4
3 4679519 Plug ................................................................................................................ 1
4 4679520 Plug ................................................................................................................ 6
5 4679521 Plug ................................................................................................................ 1
6 2039410 Cap ................................................................................................................. 10
7 4679518 Crank Case Assembly .................................................................................... 1
8 2039409 Bolt ................................................................................................................. 10
9 ..... Cap ................................................................................................................. 4
10 4679761 Cap ................................................................................................................. 1
11 2039417 Spring Pin ....................................................................................................... 6
12 4679515 Plug ................................................................................................................ 1
13 2039416 Dowel ............................................................................................................. 2
14 4679514 Plug ................................................................................................................ 3
15 4679517 Bushing .......................................................................................................... 1
16 2039420 Shaft ............................................................................................................... 1
17 4679516 Dowel ............................................................................................................. 2
18 2039425 Seal , Side .......................................................................................................... 2
FOOTNOTES:
a Not Illustrated
CYLINDER HEAD
ITEM PART NO. DESCRIPTION QTY
4679491 Cylinder Head Assembly .................................................................................... 1
1 ..... Plug ................................................................................................................ 1
2 4679495 Plug ................................................................................................................ 1
3 2039328 Gasket ............................................................................................................ 1
4 2039322 Seal Cap ......................................................................................................... 7
5 2039321 Seal Cap ......................................................................................................... 8
6 2039323 Valve Guide .................................................................................................... 8
7 ..... Cylinder Head ................................................................................................. 1
8 2039326 Jet ................................................................................................................... 4
9 2039325 Valve Seat (Exhaust) ...................................................................................... 4
10 2039324 Valve Seat (Inlet) ............................................................................................ 4
11 2039330 Bolt ...................................................................................................................... 17
12 4679490 Gasket ................................................................................................................ 1
NOTES
BEARINGS
CRANKSHAFT AND MAIN
TIMING GEARS
ITEM PART NO. DESCRIPTION QTY
1 4679563 Gear , Camshaft ................................................................................................. 1
2 4679564 Idler Gear Assembly ........................................................................................... 1
3 4679566 Bushing .......................................................................................................... 1
4 ..... Idler Gear ....................................................................................................... 1
5 4679565 Gear , Injection Pump ......................................................................................... 1
6 4679568 Gear , Oil Pump .................................................................................................. 1
7 4679562 Gear , Crankshaft ............................................................................................... 1
8 2039456 Plate , Thrust ...................................................................................................... 1
9 4679567 Bolt with Washer ................................................................................................. 1
10 4679575 Gear , Drive (Hydraulic Pump) ............................................................................ 1
OIL SYSTEM
ITEM PART NO. DESCRIPTION QTY
1 2039617 Hex Jam Nut ....................................................................................................... 1
2 2039434 Spring Washer .................................................................................................... 1
3 4679494 Bolt with Washer ................................................................................................. 4
4 4679597 Pump , Oil ........................................................................................................... 1
5 4679587 O-Ring ................................................................................................................ 1
6 2039626 O-Ring ................................................................................................................ 1
7 4679599 Strainer ............................................................................................................... 1
8 4679512 Bolt with Washer ................................................................................................. 2
9 4679913 Oil Jet .................................................................................................................. 1
10 4679911 Cartridge ............................................................................................................. 1
11 4679588 Gasket , Side Cover ............................................................................................ 1
12 4679910 Cover .................................................................................................................. 1
13 4679493 Bolt with Washer ................................................................................................. 14
14 4679596 Gasket ................................................................................................................ 1
15 4679909 Valve , Relief ....................................................................................................... 1
INTAKE MANIFOLD
ITEM PART NO. DESCRIPTION QTY
1 4679584 Gasket ................................................................................................................ 1
2 4679580 Manifold .............................................................................................................. 1
3 ..... Inlet Manifold .................................................................................................. 1
4 4679581 Pipe ................................................................................................................ 1
5 4679508 Bolt with Washer ................................................................................................. 16
6 2039594 Gasket ................................................................................................................ 1
7 4679581 Pipe ..................................................................................................................... 1
8 4679583 Bolt with Washer ................................................................................................. 4
FUEL FILTER
ITEM PART NO. DESCRIPTION QTY
4679949 Filter Assembly, Fuel .......................................................................................... 1
1 4679950 Body ............................................................................................................... 1
2 4679953 Plug Set (Air) .................................................................................................. 1
3 4679951 Element Kit ..................................................................................................... 1
4 4679952 Sensor Assembly ........................................................................................... 1
5 4679954 Drain Plug Set ............................................................................................ 1
6 4679923 Bolt with Washer ................................................................................................. 4
7 4679956 Bracket ................................................................................................................ 1
FUEL SYSTEM
ITEM PART NO. DESCRIPTION QTY
1 4679604 Gasket , Holder ................................................................................................... 4
2 2039798 Nozzle Assembly, Fuel (FFigure 3-22).............................................................. 4
3 4679603 Gasket , Fuel Return ........................................................................................... 4
4 4679933 Pipe ..................................................................................................................... 1
5 4679925 Nut ...................................................................................................................... 4
6 4679926 Pipe ..................................................................................................................... 1
7 4679927 Pipe ..................................................................................................................... 1
8 4679928 Pipe ..................................................................................................................... 1
9 4679929 Pipe ..................................................................................................................... 1
10 4679934 Pipe ..................................................................................................................... 1
11 4679931 Clamp ................................................................................................................. 3
12 4679930 Clamp ................................................................................................................. 3
13 4679932 Bolt with Washer ................................................................................................. 3
14 4679493 Bolt with Washer ................................................................................................. 1
15 2096532 Clamp ................................................................................................................. 2
16 4679935 Hose ................................................................................................................... 1
17 4679938 Bolt with Washer ................................................................................................. 1
18 4679937 Clip ...................................................................................................................... 1
19 4679936 Hose ................................................................................................................... 1
20 2096532 Clamp ................................................................................................................. 2
EXHAUST MANIFOLD
ITEM PART NO. DESCRIPTION QTY
1 4679593 Bolt ...................................................................................................................... 8
2 4679594 Stud .................................................................................................................... 2
3 4679585 Gasket ................................................................................................................ 1
4 4679595 Manifold , Exhaust .............................................................................................. 1
a 2039750 Gasket , Exhaust ................................................................................................ 1
FOOTNOTES:
a Not Illustrated
ALTERNATOR ASSEMBLY
ITEM PART NO. DESCRIPTION QTY
4679889 Alternator Assembly ............................................................................................ 1
1 4679898 Rotor Assembly .............................................................................................. 1
2 2040137 Bearing ....................................................................................................... 1
3 4679896 Bracket Assembly ........................................................................................... 1
4 4679897 Screw ......................................................................................................... 1
5 2040135 Bearing ....................................................................................................... 1
6 2040132 Bolt Set ........................................................................................................... 1
7 4679895 Pulley .............................................................................................................. 1
8 2040130 Nut Set ........................................................................................................... 1
9 4679899 Stator .............................................................................................................. 1
10 4679900 Bracket Assembly ........................................................................................... 1
11 4679901 Regulator Assembly ................................................................................... 1
12 2040140 Brush Set ............................................................................................... 2
13 4679902 Rectifier ...................................................................................................... 1
14 4679903 Nut Set ....................................................................................................... 1
ALTERNATOR MOUNTING
ITEM PART NO. DESCRIPTION QTY
1 4679891 Bolt , Flange ........................................................................................................ 1
2 4679892 Plate .................................................................................................................... 1
3 4679894 Washer ............................................................................................................... 1
4 4679893 Bolt ...................................................................................................................... 1
5 4679526 Bolt with Washer ................................................................................................. 2
6 4679889 Alternator Assembly (FFigure 3-30).................................................................. 1
7 4679890 Shaft ................................................................................................................... 1
STARTER ASSEMBLY
ITEM PART NO. DESCRIPTION QTY
4679871 Starter Assembly ................................................................................................ 1
1 4679878 Screw Set ....................................................................................................... 1
2 4679872 Bracket Assembly, Front ................................................................................ 1
3 4679873 Bearing ....................................................................................................... 1
4 4679874 Lever Assembly .............................................................................................. 1
5 4679877 Switch Assembly ............................................................................................ 1
6 4679880 Armature Set .................................................................................................. 1
7 4679881 Bearing ....................................................................................................... 1
8 4679886 Bolt Set ........................................................................................................... 1
9 4679879 Packing Set .................................................................................................... 1
10 2040109 Ball ................................................................................................................. 1
11 4679875 Pinion Set ....................................................................................................... 1
12 4679876 Stopper Set ................................................................................................ 1
13 2040117 Shaft Assembly, Clutch .................................................................................. 1
14 2040118 Clutch ......................................................................................................... 1
15 2040119 Gear Assembly, Internal ............................................................................. 1
16 2040120 Washer Set ................................................................................................ 1
17 2040121 Shaft Assembly, Gear ................................................................................ 1
18 2040122 Gear ........................................................................................................... 4
19 4679882 Yoke ............................................................................................................... 1
20 4679887 Brush .......................................................................................................... 2
21 4679883 Brush Holder .................................................................................................. 1
22 4679884 Brush Spring .............................................................................................. 4
23 4679885 Bracket Assembly, Rear ................................................................................. 1
a 4679905 Relay , Starter ..................................................................................................... 1
FOOTNOTES:
a Not Illustrated
COOLING SYSTEM
ITEM PART NO. DESCRIPTION QTY
1 2039656 Bolt with Washer ................................................................................................. 2
2 4679918 Cover .................................................................................................................. 1
3 2039678 Gasket ................................................................................................................ 2
4 2039674 Gasket ................................................................................................................ 1
5 2039675 Thermostat .......................................................................................................... 1
6 4679917 Case ................................................................................................................... 1
7 4679921 Bolt ...................................................................................................................... 1
8 4679919 Bolt ...................................................................................................................... 1
9 4679920 Hose ................................................................................................................... 1
10 2039667 Clamp ................................................................................................................. 2
NOTES
NOTES
SECTION 4
ENGINE ASSEMBLY - PSI
DESCRIPTION PAGE
NOTES
OIL PUMP
ITEM PART NO. DESCRIPTION QTY
4112340 Oil Pump ............................................................................................................. 1
1 4112323 Sprocket ......................................................................................................... 1
2 4112341 Bolt ................................................................................................................. 1
3 4112342 Oil Seal ........................................................................................................... 1
4 4112343 Oil Seal ........................................................................................................... 1
5 4112344 Plug ................................................................................................................ 1
6 4111697 Dowel ............................................................................................................. 2
7 4112345 Screw ............................................................................................................. 1
8 4112346 Bolt ................................................................................................................. 4
9 ..... Oil Pump Gear ................................................................................................ 1
10 4112341 Bolt ...................................................................................................................... 1
11 4112347 Gasket ................................................................................................................ 1
12 4111239 Bolt ...................................................................................................................... 3
13 4112348 Bolt ...................................................................................................................... 1
14 4112349 Cap ..................................................................................................................... 1
15 4112350 O-Ring ................................................................................................................ 1
16 4112351 Bolt ...................................................................................................................... 1
17 4112352 Bolt ...................................................................................................................... 1
18 4112329 Bolt ...................................................................................................................... 1
19 4112353 Bracket ................................................................................................................ 1
20 4112354 Plunger ........................................................................................................... 1
21 4112355 Spring ............................................................................................................. 1
22 4112356 Gasket ............................................................................................................ 1
23 4112357 Plug ................................................................................................................ 1
24 4122335 Oil Filter .............................................................................................................. 1
25 4112358 Bolt ...................................................................................................................... 2
26 4112359 Bolt ...................................................................................................................... 1
27 4112360 Bolt ...................................................................................................................... 1
SECTION 5
ENGINE ASSEMBLY - XINCHAI
DESCRIPTION PAGE
NOTES
SECTION 6
ENGINE ASSEMBLY - YANMAR 92
DESCRIPTION PAGE
CYLINDER BLOCK
ITEM PART NO. DESCRIPTION QTY
1 1599440 Cylinder Block ..................................................................................................... 1
2 1599441 Plug ................................................................................................................ 3
3 1599442 Plug ................................................................................................................ 1
4 1599451 Plug ................................................................................................................ 8
5 1599444 Bushing .......................................................................................................... 1
6 1599446 Cotter Pin ....................................................................................................... 2
7 1599449 Plug ................................................................................................................ 1
8 1599445 Washer ........................................................................................................... 1
9 1599448 Bolt ................................................................................................................. 1
10 ..... Kit- Crankshaft Bearing (Standard) ................................................................ 5
10 2092549 Kit-Bearing , Crankshaft (U/S 0.25) ................................................................ 5
11 2092552 Kit-Thrust Bearing (Standard) ........................................................................ 2
11 2092553 Kit-Thrust Bearing (U/S 0.25) ......................................................................... 2
12 1599443 Bolt ................................................................................................................. 10
13 1599454 Bolt ...................................................................................................................... 18
14 1599455 Cylinder Head Gasket ......................................................................................... 1
CYLINDER HEAD
ITEM PART NO. DESCRIPTION QTY
1 1599545 Engine Cover ...................................................................................................... 1
2 1599546 Gasket ............................................................................................................ 1
3 1599547 Plate ............................................................................................................... 1
4 1599548 Screw ............................................................................................................. 2
5 1599549 Plug ................................................................................................................ 1
6 1599463 Cap (Oil Fill) ........................................................................................................ 1
7 1599464 O-Ring ................................................................................................................ 1
8 1599488 Cylinder Head Assembly .................................................................................... 1
9 1599525 Guide .............................................................................................................. 8
10 1599523 Gasket ............................................................................................................ 8
11 1599522 Protector ......................................................................................................... 4
12 1599526 Plug ................................................................................................................ 1
13 1599441 Plug ................................................................................................................ 1
14 1599528 Plug ................................................................................................................ 1
15 1599489 Inlet Valve ....................................................................................................... 4
16 1599516 Exhaust Valve ................................................................................................ 4
17 1599517 Spring ............................................................................................................. 8
18 1599518 Retainer .......................................................................................................... 8
19 1599519 Seal (Exhaust Valve) ...................................................................................... 4
20 1599520 Seal (Intake Valve) ......................................................................................... 4
21 1599521 Cap ................................................................................................................. 8
22 1599529 Retainer .......................................................................................................... 8
23 1599530 Support Assembly (Rocker Arm) ........................................................................ 1
24 1599531 Shaft ............................................................................................................... 1
25 1599532 Spring ............................................................................................................. 3
26 1599533 Support ........................................................................................................... 3
27 1599539 Retaining Ring ................................................................................................ 2
28 1599535 Kit-Rocker Arm ............................................................................................... 4
29 1599536 Screw ......................................................................................................... 1
30 1599537 Nut .............................................................................................................. 1
31 1599538 Kit-Rocker Arm ............................................................................................... 4
32 1599536 Screw ......................................................................................................... 1
33 1599537 Nut .............................................................................................................. 1
34 1599534 Support ............................................................................................................... 1
35 1599540 Screw .................................................................................................................. 1
36 1599541 Stud .................................................................................................................... 3
37 1599542 Nut ...................................................................................................................... 3
38 2084316 Connector (Glow Plug) ....................................................................................... 1
39 1599557 Cover .................................................................................................................. 4
40 1599552 Glow Plug ........................................................................................................... 4
41 1599522 Protector ............................................................................................................. 1
42 1599544 Plug ..................................................................................................................... 3
43 1599550 O-Ring ................................................................................................................ 3
44 1599487 Lifting Eye ........................................................................................................... 1
45 2084315 Hook , Engine Lift ............................................................................................... 1
46 1599470 Bolt ...................................................................................................................... 4
47 1599555 Bolt ...................................................................................................................... 1
GEAR HOUSING
ITEM PART NO. DESCRIPTION QTY
1 1599459 Cover .................................................................................................................. 1
2 1599460 Oil Seal ........................................................................................................... 1
3 1599476 Bolt ...................................................................................................................... 7
4 1599461 Cover .................................................................................................................. 1
5 1599473 Bolt ...................................................................................................................... 10
6 1599470 Bolt ...................................................................................................................... 1
7 1599472 Bolt ...................................................................................................................... 1
8 2084309 Ball Bearing ........................................................................................................ 1
9 2084305 Ball Bearing ........................................................................................................ 2
10 1599466 Engine Oil Pump ................................................................................................. 1
11 1599475 Bolt ...................................................................................................................... 3
12 1599458 Pin ....................................................................................................................... 4
13 1599471 Bolt ...................................................................................................................... 3
14 1599469 O-Ring ................................................................................................................ 1
15 1599468 O-Ring ................................................................................................................ 1
16 1719962 Housing ............................................................................................................... 1
17 1599464 O-Ring ................................................................................................................ 1
18 1599463 Cap (Oil Fill) ........................................................................................................ 1
19 1599462 O-Ring ................................................................................................................ 1
20 2068378 Nut ...................................................................................................................... 3
21 2084306 Stud .................................................................................................................... 3
22 2084307 Cover .................................................................................................................. 1
23 2084308 O-Ring ................................................................................................................ 1
24 2084311 Bolt ...................................................................................................................... 2
OIL SYSTEM
ITEM PART NO. DESCRIPTION QTY
1 1599604 Dipstick ............................................................................................................... 1
2 1599605 Guide .................................................................................................................. 1
3 1599606 Dipstick Tube ...................................................................................................... 1
4 1599607 O-Ring ................................................................................................................ 1
5 1599470 Bolt ...................................................................................................................... 1
6 2077983 Oil Filter .............................................................................................................. 1
7 1599610 Stud .................................................................................................................... 1
8 1599468 O-Ring ................................................................................................................ 1
9 1719960 Pipe ..................................................................................................................... 1
10 1599448 Bolt ...................................................................................................................... 2
11 1599445 Washer ............................................................................................................... 4
12 1599613 Pressure Switch (Oil Pressure) ........................................................................... 1
13 2084325 Pipe ..................................................................................................................... 1
14 2084326 Bolt ...................................................................................................................... 2
FUEL LINES
ITEM PART NO. DESCRIPTION QTY
1 2084448 Fuel Filter ............................................................................................................ 1
2 2084449 Filter Head ...................................................................................................... 1
3 2084450 Sensor ............................................................................................................ 1
4 2084451 Plug ................................................................................................................ 1
5 2084452 O-Ring ............................................................................................................ 1
6 2084453 Element Assy ................................................................................................. 1
7 1599801 Bolt ...................................................................................................................... 2
8 1599841 Tube Assy ........................................................................................................... 1
9 2084454 Fitting .................................................................................................................. 1
10 1599842 Clamp ................................................................................................................. 2
11 1600086 Seal ..................................................................................................................... 1
12 1599843 Clamp ................................................................................................................. 2
13 1586457 Fuel Filter ............................................................................................................ 1
14 2081974 Clamp ................................................................................................................. 1
15 1623924 Injection Pump , Fuel .......................................................................................... 1
GENERATOR
ITEM PART NO. DESCRIPTION QTY
1 1719918 Generator ............................................................................................................ 1
2 1719928 Rotor ............................................................................................................... 1
3 1719929 Ball Bearing .................................................................................................... 1
4 1719930 Bracket ........................................................................................................... 1
5 1719931 Pulley and Nut Kit ........................................................................................... 1
6 1719932 Kit-Screw ........................................................................................................ 1
7 1719919 Bracket ........................................................................................................... 1
8 1719924 Bolt ...................................................................................................................... 1
9 1599894 Nut ...................................................................................................................... 1
10 1719927 Spacer ................................................................................................................ 1
11 ..... Adjuster ............................................................................................................... 1
12 1599896 Bolt ...................................................................................................................... 1
13 1599897 Bolt ...................................................................................................................... 1
14 2081947 Controller (QGS) ................................................................................................. 1
STARTER MOTOR
A
STARTER MOTOR
B
ALTERNATOR
ITEM PART NO. DESCRIPTION QTY
1 1719961 Alternator ............................................................................................................ 1
2 1599870 Pulley .............................................................................................................. 1
3 1599871 Nut .................................................................................................................. 1
4 1720115 Housing .......................................................................................................... 1
5 1599873 Ball Bearing ................................................................................................ 1
6 1599874 Plate ........................................................................................................... 1
7 1599875 Screw ......................................................................................................... 4
8 1599876 Stud ............................................................................................................ 2
9 1599877 Rotator Assembly ........................................................................................... 1
10 1599878 Ball Bearing ................................................................................................ 1
11 1599879 Cover .......................................................................................................... 1
12 1599880 Frame ............................................................................................................. 1
13 2084467 Holder ............................................................................................................. 1
14 1599881 Brush Holder .................................................................................................. 1
15 1599892 Collar .............................................................................................................. 1
16 1599891 Nut .................................................................................................................. 1
17 1599882 Regulator Assembly ....................................................................................... 1
18 1599883 Screw ............................................................................................................. 6
19 1599884 Screw ............................................................................................................. 1
20 1599885 Bolt ................................................................................................................. 3
21 1599886 Screw and Washer ......................................................................................... 2
22 1599887 Bolt ................................................................................................................. 2
23 1599888 Cover .............................................................................................................. 1
24 1599889 Bushing .......................................................................................................... 1
25 1599890 Nut .................................................................................................................. 2
26 1599897 Bolt ...................................................................................................................... 1
27 1599896 Bolt ...................................................................................................................... 1
28 1599893 Bolt ...................................................................................................................... 1
29 1599894 Nut ...................................................................................................................... 1
30 524303711 Adjuster ............................................................................................................... 1
NOTES
SECTION 7
ENGINE ASSEMBLY - YANMAR 94
DESCRIPTION PAGE
CYLINDER BLOCK
ITEM PART NO. DESCRIPTION QTY
1 4680486 Cylinder Block ..................................................................................................... 1
2 1599441 Plug ................................................................................................................ 3
3 4680487 Plug ................................................................................................................ 1
4 1599451 Plug ................................................................................................................ 8
5 1599444 Bushing .......................................................................................................... 1
6 1599446 Cotter Pin ....................................................................................................... 2
7 1599449 Plug ................................................................................................................ 1
8 ..... Kit-Crankshaft Bearing (Standard) ................................................................. 5
8 2092549 Kit-Bearing , Crankshaft (U/S 0.25) ................................................................ 5
9 2092552 Kit-Thrust Bearing (Standard) ........................................................................ 2
9 2092553 Kit-Thrust Bearing (U/S 0.25) ......................................................................... 2
10 1599443 Bolt ................................................................................................................. 10
11 4122467 Gasket ................................................................................................................ 1
12 4680488 Spacer ................................................................................................................ 1
13 1599454 Bolt ...................................................................................................................... 18
CYLINDER HEAD
ITEM PART NO. DESCRIPTION QTY
1 1599463 Cap (Oil Fill) ........................................................................................................ 1
2 1599464 O-Ring ................................................................................................................ 1
3 1599544 Plug ..................................................................................................................... 4
4 1599550 O-Ring ................................................................................................................ 4
5 4122490 Engine Cover ...................................................................................................... 1
6 1599548 Screw ............................................................................................................. 6
7 4122437 Plate ............................................................................................................... 1
8 4122435 Diaphragm ...................................................................................................... 1
9 4122438 Spring ............................................................................................................. 1
10 4122436 Plate ............................................................................................................... 1
11 4122419 Plug ................................................................................................................ 1
12 4122520 Gasket ............................................................................................................ 1
13 4122482 Baffle .............................................................................................................. 1
14 4122480 Plate ............................................................................................................... 1
15 1599548 Screw ............................................................................................................. 6
16 4122481 Baffle .............................................................................................................. 1
17 4122597 Stud .................................................................................................................... 2
18 4122592 Bolt ...................................................................................................................... 2
19 1599473 Bolt ...................................................................................................................... 2
20 4122489 Support ............................................................................................................... 2
21 4122493 Rocker Arm ......................................................................................................... 4
22 1599536 Screw ............................................................................................................. 4
23 1599537 Nut .................................................................................................................. 4
24 4122494 Rocker Arm ......................................................................................................... 4
25 1599536 Screw ............................................................................................................. 4
26 1599537 Nut .................................................................................................................. 4
27 4122499 Bolt ...................................................................................................................... 4
28 4122497 Retainer .............................................................................................................. 4
29 4122498 Retainer .............................................................................................................. 4
30 4122439 Washer ............................................................................................................... 8
31 4122592 Bolt ...................................................................................................................... 4
32 4122488 Support ............................................................................................................... 3
33 4122416 Stud .................................................................................................................... 2
34 2068378 Nut ...................................................................................................................... 2
35 4122491 Rocker Shaft Assembly ...................................................................................... 1
36 4122487 Shaft , Rocker Arm ......................................................................................... 1
37 1599470 Bolt ...................................................................................................................... 4
38 4122495 Cylinder Head Assembly .................................................................................... 1
39 4122492 Valve .............................................................................................................. 8
40 1599537 Nut .............................................................................................................. 8
41 4122443 Adjuster ...................................................................................................... 8
42 4122601 Retainer .......................................................................................................... 16
43 4122417 Retainer .......................................................................................................... 16
44 4122442 Guide .............................................................................................................. 8
45 4122486 Spring ............................................................................................................. 16
46 4122448 Seal ................................................................................................................ 8
47 4122429 Seal ................................................................................................................ 8
48 1599441 Plug ................................................................................................................ 4
49 4122484 Valve .............................................................................................................. 8
50 4122485 Exhaust Valve ................................................................................................ 8
51 4122573 Plug ................................................................................................................ 1
CYLINDER HEAD
ITEM PART NO. DESCRIPTION QTY
52 1499528 Housing .......................................................................................................... 1
53 4122440 Valve Seat .......................................................................................................... 8
54 1599550 O-Ring ................................................................................................................ 4
55 4122418 Nozzle ................................................................................................................. 4
56 4122423 Protector ............................................................................................................. 4
57 4122496 Guide .................................................................................................................. 16
58 4122483 Lifting Eye ........................................................................................................... 2
NOTES
INTAKE MANIFOLD
ITEM PART NO. DESCRIPTION QTY
1 4122500 Manifold , Intake ................................................................................................. 1
2 4122594 Bolt ...................................................................................................................... 2
3 4122501 Gasket ................................................................................................................ 1
4 1599579 Bolt ...................................................................................................................... 9
5 4680489 Bolt ...................................................................................................................... 1
6 4122413 Gasket ................................................................................................................ 1
7 1599565 Gasket ................................................................................................................ 1
8 4122412 Heater ................................................................................................................. 1
9 4122414 Air Inlet ................................................................................................................ 1
10 1599473 Bolt ...................................................................................................................... 2
NOTES
GEAR HOUSING
ITEM PART NO. DESCRIPTION QTY
1 4122604 Cover .................................................................................................................. 1
2 1599460 Oil Seal ........................................................................................................... 1
3 4122463 Cover Plate ......................................................................................................... 1
4 4122464 Gasket ............................................................................................................ 1
5 1599458 Pin ....................................................................................................................... 4
6 1599461 Cover .................................................................................................................. 1
7 1599470 Bolt ...................................................................................................................... 4
8 4122525 Housing ............................................................................................................... 1
9 1599913 Bolt ...................................................................................................................... 2
10 2084308 O-Ring ................................................................................................................ 1
11 1719921 Cover .................................................................................................................. 1
12 1599464 O-Ring ................................................................................................................ 1
13 1599463 Cap (Oil Fill) ........................................................................................................ 1
14 1599542 Nut ...................................................................................................................... 4
15 1599466 Engine Oil Pump ................................................................................................. 1
16 4122593 Bolt ...................................................................................................................... 1
17 1599476 Bolt ...................................................................................................................... 6
18 2084305 Ball Bearing ........................................................................................................ 2
19 1599475 Bolt ...................................................................................................................... 8
20 1599473 Bolt ...................................................................................................................... 5
21 1599468 O-Ring ................................................................................................................ 1
22 1599471 Bolt ...................................................................................................................... 4
23 1599469 O-Ring ................................................................................................................ 1
24 4122576 O-Ring ................................................................................................................ 1
25 4122575 O-Ring ................................................................................................................ 1
26 4122596 Stud .................................................................................................................... 4
27 2084309 Ball Bearing ........................................................................................................ 1
OIL SYSTEM
ITEM PART NO. DESCRIPTION QTY
1 1599605 Guide .................................................................................................................. 1
2 4122471 Dipstick ............................................................................................................... 1
3 4122522 Dipstick Tube ...................................................................................................... 1
4 4068201 O-Ring ................................................................................................................ 1
5 1599470 Bolt ...................................................................................................................... 1
6 1599610 Stud .................................................................................................................... 1
7 2077983 Oil Filter .............................................................................................................. 1
8 1599468 O-Ring ................................................................................................................ 1
9 1719960 Pipe ..................................................................................................................... 1
10 4122479 Bracket ................................................................................................................ 1
11 1599802 Drain Plug ........................................................................................................... 1
12 1599445 Washer ............................................................................................................... 6
13 2084326 Bolt ...................................................................................................................... 2
14 1599448 Bolt ...................................................................................................................... 3
15 2084325 Pipe ..................................................................................................................... 1
16 1599613 Pressure Switch (Oil Pressure) ........................................................................... 1
17 4122504 Tube Assy ........................................................................................................... 1
18 4122444 Retainer .......................................................................................................... 1
19 4122453 Bolt Assembly ..................................................................................................... 2
20 1599445 Washer ........................................................................................................... 2
21 4122571 Bolt ................................................................................................................. 2
22 4122602 Injection Pump , Fuel .......................................................................................... 1
NOTES
GOVERNOR
ITEM PART NO. DESCRIPTION QTY
1 4122421 Solenoid , Stop ................................................................................................... 1
2 4122549 Cover Plate ......................................................................................................... 1
3 4122548 Gasket ................................................................................................................ 1
4 4122550 Gasket ................................................................................................................ 1
5 4122588 Bolt ...................................................................................................................... 2
6 4122455 O-Ring ................................................................................................................ 1
7 4122456 Bolt ...................................................................................................................... 1
8 4122599 Locknut ............................................................................................................... 1
9 4122422 Retainer .............................................................................................................. 1
10 4122581 Bolt ...................................................................................................................... 2
11 4122551 Retainer .............................................................................................................. 1
12 4122430 Return Spring ...................................................................................................... 1
13 4122458 Locknut ............................................................................................................... 1
14 4122552 Lever ................................................................................................................... 1
15 4122583 Bolt ...................................................................................................................... 6
16 4122538 O-Ring ................................................................................................................ 1
17 4122585 Bolt ...................................................................................................................... 8
18 4122574 Plug ..................................................................................................................... 1
19 4122565 Washer ............................................................................................................... 1
FUEL LINES
ITEM PART NO. DESCRIPTION QTY
1 4122452 Bracket ................................................................................................................ 1
2 4122513 Fuel Filter ............................................................................................................ 1
3 1599472 Bolt ...................................................................................................................... 2
4 4122459 Tube Assy ........................................................................................................... 1
5 4122450 Clamp ............................................................................................................. 2
6 4122524 Tube ............................................................................................................... 1
7 4122410 Tube ............................................................................................................... 1
8 4122528 Tube Assy ........................................................................................................... 1
9 4122450 Clamp ............................................................................................................. 2
10 4122521 Tube ............................................................................................................... 1
11 4122527 Tube ............................................................................................................... 1
12 4122431 Clamp ................................................................................................................. 1
13 4122514 Tube Assy ........................................................................................................... 1
14 4122445 Bolt ...................................................................................................................... 5
15 4122446 Gasket ................................................................................................................ 5
16 4122461 Tube Assy ........................................................................................................... 1
17 4122449 Clamp ............................................................................................................. 2
18 1599445 Washer ............................................................................................................... 1
19 4122447 Joint .................................................................................................................... 1
20 4122602 Injection Pump , Fuel .......................................................................................... 1
21 4122415 Fuel Pump .......................................................................................................... 1
22 2084448 Fuel Filter ............................................................................................................ 1
23 2084449 Filter Head ...................................................................................................... 1
24 2084450 Sensor ............................................................................................................ 1
25 2084451 Plug ............................................................................................................ 1
26 2084452 O-Ring ........................................................................................................ 1
27 2084453 Element Assy ................................................................................................. 1
28 4122603 Injector Valve Assembly ..................................................................................... 4
STARTER MOTOR
ITEM PART NO. DESCRIPTION QTY
1 1719937 Starter ................................................................................................................. 1
2 1719938 Armature ......................................................................................................... 1
3 1599847 Ball Bearing ................................................................................................ 1
4 1719964 Bearing ....................................................................................................... 1
5 1719939 Yoke ............................................................................................................... 1
6 1719941 Field Coil .................................................................................................... 1
7 1599851 Brush ..................................................................................................... 2
8 1599850 Screw ..................................................................................................... 4
9 1719942 Cover .............................................................................................................. 1
10 1719943 Brush Holder .................................................................................................. 1
11 1599853 Brush Spring .............................................................................................. 1
12 1599851 Brush .......................................................................................................... 2
13 1719944 Pinion ............................................................................................................. 1
14 1719945 Clutch Assy ................................................................................................ 1
15 1719973 Ball Bearing ........................................................................................... 1
16 1719946 Bearing .................................................................................................. 1
17 1719947 Pinion ......................................................................................................... 1
18 1719965 Stopper Set ................................................................................................ 1
19 1719948 Switch ............................................................................................................. 1
20 1719949 Gearbox .......................................................................................................... 1
21 1719950 Retainer .......................................................................................................... 1
22 1719951 Lever .............................................................................................................. 1
23 1719952 Dust Cover ..................................................................................................... 1
24 1719953 Screw ............................................................................................................. 2
25 1719933 Bolt ................................................................................................................. 2
26 1599868 Cover .............................................................................................................. 1
27 4122595 Bolt ...................................................................................................................... 2
ALTERNATOR
ITEM PART NO. DESCRIPTION QTY
1 4122462 Stud .................................................................................................................... 1
2 2080679 Alternator ............................................................................................................ 1
3 1599891 Nut .................................................................................................................. 1
4 1599877 Rotator Assembly ........................................................................................... 1
5 1599878 Ball Bearing ................................................................................................ 1
6 1599879 Cover .......................................................................................................... 1
7 2084466 Housing .......................................................................................................... 1
8 1599873 Ball Bearing ................................................................................................ 1
9 1599874 Plate ........................................................................................................... 1
10 1599875 Screw ......................................................................................................... 4
11 1599876 Stud ............................................................................................................ 2
12 1599880 Frame ............................................................................................................. 1
13 2084469 Housing .......................................................................................................... 1
14 1599870 Pulley .............................................................................................................. 1
15 1599871 Nut .................................................................................................................. 1
16 1599892 Collar .............................................................................................................. 1
17 2084468 Regulator ........................................................................................................ 1
18 2084467 Holder ............................................................................................................. 1
19 1599881 Brush Holder .................................................................................................. 1
20 1599883 Screw ............................................................................................................. 6
21 1599884 Screw ............................................................................................................. 1
22 1599885 Bolt ................................................................................................................. 3
23 1599886 Screw and Washer ......................................................................................... 2
24 1599887 Bolt ................................................................................................................. 2
25 1599889 Bushing .......................................................................................................... 1
26 1599890 Nut .................................................................................................................. 2
27 1599542 Nut ...................................................................................................................... 1
28 ..... Adjuster ............................................................................................................... 1
29 1599896 Bolt ...................................................................................................................... 1
30 1599897 Bolt ...................................................................................................................... 1
31 4122420 Diode .................................................................................................................. 1
32 4122428 Relay ................................................................................................................... 1
33 4122411 Relay ................................................................................................................... 1
34 4122451 Timer ................................................................................................................... 1
34 4122457 Timer ................................................................................................................... 1
35 4122472 Thermostat Housing Assembly ........................................................................... 1
NOTES
SECTION 8
ENGINE ASSEMBLY - YANMAR 98
DESCRIPTION PAGE
CYLINDER BLOCK
ITEM PART NO. DESCRIPTION QTY
1 1599904 Cylinder Block ..................................................................................................... 1
2 1599441 Plug ................................................................................................................ 3
3 1599442 Plug ................................................................................................................ 1
4 1599451 Plug ................................................................................................................ 8
5 1599444 Bushing .......................................................................................................... 1
6 1599446 Cotter Pin ....................................................................................................... 2
7 1599449 Plug ................................................................................................................ 1
8 1599445 Washer ........................................................................................................... 1
9 1599448 Bolt ................................................................................................................. 1
10 ..... Kit-Crankshaft Bearing ................................................................................... 5
10 2092549 Kit-Bearing , Crankshaft (U/S 0.25) ................................................................ 5
11 2092552 Kit-Thrust Bearing (Standard) ........................................................................ 2
11 2092553 Kit-Thrust Bearing (U/S 0.25) ......................................................................... 2
12 1599443 Bolt ................................................................................................................. 10
13 1599454 Bolt ...................................................................................................................... 18
14 1599905 Cylinder Head Gasket ......................................................................................... 1
CYLINDER HEAD
ITEM PART NO. DESCRIPTION QTY
1 1599545 Engine Cover ...................................................................................................... 1
2 1599546 Gasket ............................................................................................................ 1
3 1599547 Plate ............................................................................................................... 1
4 1599548 Screw ............................................................................................................. 2
5 1599549 Plug ................................................................................................................ 1
6 1599463 Cap (Oil Fill) ........................................................................................................ 1
7 1599464 O-Ring ................................................................................................................ 1
8 1600273 Cylinder Head ..................................................................................................... 1
9 1599525 Guide .............................................................................................................. 8
10 1599523 Gasket ............................................................................................................ 8
11 1599522 Protector ......................................................................................................... 4
12 1599526 Plug ................................................................................................................ 1
13 1599441 Plug ................................................................................................................ 1
14 1599528 Plug ................................................................................................................ 1
15 1599489 Inlet Valve ....................................................................................................... 4
16 1599516 Exhaust Valve ................................................................................................ 4
17 1599517 Spring ............................................................................................................. 8
18 1599518 Retainer .......................................................................................................... 8
19 1599519 Seal (Exhaust Valve) ...................................................................................... 4
20 1599520 Seal (Intake Valve) ......................................................................................... 4
21 1599521 Cap ................................................................................................................. 8
22 1599529 Retainer .......................................................................................................... 8
23 1599530 Support Assembly (Rocker Arm) ........................................................................ 1
24 1599531 Shaft ............................................................................................................... 1
25 1599532 Spring ............................................................................................................. 3
26 1599533 Support ........................................................................................................... 3
27 1599539 Retaining Ring ................................................................................................ 2
28 1599535 Kit-Rocker Arm ............................................................................................... 4
29 1599536 Screw ......................................................................................................... 1
30 1599537 Nut .............................................................................................................. 1
31 1599538 Kit-Rocker Arm ............................................................................................... 4
32 1599536 Screw ......................................................................................................... 1
33 1599537 Nut .............................................................................................................. 1
34 1599534 Support ............................................................................................................... 1
35 1599540 Screw .................................................................................................................. 1
36 1599541 Stud .................................................................................................................... 3
37 1599542 Nut ...................................................................................................................... 3
38 2084316 Connector (Glow Plug) ....................................................................................... 1
39 1599557 Cover .................................................................................................................. 4
40 1599552 Glow Plug ........................................................................................................... 4
41 1599522 Protector ............................................................................................................. 1
42 1599544 Plug ..................................................................................................................... 3
43 1599550 O-Ring ................................................................................................................ 3
44 1599487 Lifting Eye ........................................................................................................... 1
45 2084315 Hook , Engine Lift ............................................................................................... 1
46 1599470 Bolt ...................................................................................................................... 4
47 1599555 Bolt ...................................................................................................................... 1
GEAR HOUSING
ITEM PART NO. DESCRIPTION QTY
1 2101708 Gear Cover Assembly ......................................................................................... 1
2 2100927 Oil Seal ........................................................................................................... 1
3 1599476 Bolt ...................................................................................................................... 7
4 1599461 Cover .................................................................................................................. 1
5 1599473 Bolt ...................................................................................................................... 10
6 1599470 Bolt ...................................................................................................................... 1
7 1599472 Bolt ...................................................................................................................... 1
8 2084309 Ball Bearing ........................................................................................................ 1
9 2084306 Stud .................................................................................................................... 2
10 1599466 Engine Oil Pump ................................................................................................. 1
11 1599475 Bolt ...................................................................................................................... 3
12 1599458 Pin ....................................................................................................................... 4
13 1599471 Bolt ...................................................................................................................... 3
14 1599469 O-Ring ................................................................................................................ 1
15 1599468 O-Ring ................................................................................................................ 1
16 1719962 Housing ............................................................................................................... 1
17 1599464 O-Ring ................................................................................................................ 1
18 1599463 Cap (Oil Fill) ........................................................................................................ 1
19 1599462 O-Ring ................................................................................................................ 1
20 2068378 Nut ...................................................................................................................... 3
21 2084306 Stud .................................................................................................................... 3
22 2084307 Cover .................................................................................................................. 1
23 2084308 O-Ring ................................................................................................................ 1
24 2084311 Bolt ...................................................................................................................... 2
OIL SYSTEM
ITEM PART NO. DESCRIPTION QTY
1 1599604 Dipstick ............................................................................................................... 1
2 1599605 Guide .................................................................................................................. 1
3 1599606 Dipstick Tube ...................................................................................................... 1
4 1599607 O-Ring ................................................................................................................ 1
5 1599470 Bolt ...................................................................................................................... 1
6 2077983 Oil Filter .............................................................................................................. 1
7 1599610 Stud .................................................................................................................... 1
8 1599468 O-Ring ................................................................................................................ 1
9 1719960 Pipe ..................................................................................................................... 1
10 1599448 Bolt ...................................................................................................................... 2
11 1599445 Washer ............................................................................................................... 4
12 1599613 Pressure Switch (Oil Pressure) ........................................................................... 1
13 2084325 Pipe ..................................................................................................................... 1
14 2084326 Bolt ...................................................................................................................... 2
STARTER MOTOR
ITEM PART NO. DESCRIPTION QTY
1 1599845 Starter Assembly ................................................................................................ 1
2 1599846 Armature ......................................................................................................... 1
3 1599848 Ball Bearing ................................................................................................ 2
4 1599854 Cover (Rear) ................................................................................................... 1
5 1599849 Coil Assembly ................................................................................................. 1
6 1599850 Screw ......................................................................................................... 4
7 1599851 Brush .......................................................................................................... 2
8 1599852 Brush Holder Assembly .................................................................................. 1
9 1599851 Brush .......................................................................................................... 2
10 1599853 Brush Spring .............................................................................................. 4
11 1599868 Cover .............................................................................................................. 1
12 1599855 Magnetic Switch Assembly ............................................................................. 1
13 1599856 Lever Set ........................................................................................................ 1
14 1599857 Dust Cover ..................................................................................................... 1
15 1599858 Bolt ................................................................................................................. 2
16 1599859 Gear Case ...................................................................................................... 1
17 1599860 Pinion ......................................................................................................... 1
18 1599861 Shaft ...................................................................................................... 1
19 1599862 Stopper Kit ............................................................................................. 1
20 1599863 Clutch ..................................................................................................... 1
21 1599864 Ball Bearing ....................................................................................... 1
22 1599865 Ball Bearing ....................................................................................... 1
23 1599866 Retainer ...................................................................................................... 1
24 1599867 Housing ...................................................................................................... 1
26 2084455 Bolt ................................................................................................................. 2
GENERATOR
ITEM PART NO. DESCRIPTION QTY
1 1720465 Generator ............................................................................................................ 1
2 1719928 Rotor ............................................................................................................... 1
3 1719929 Ball Bearing .................................................................................................... 1
4 1719930 Bracket ........................................................................................................... 1
5 1720470 Pulley and Nut Kit ........................................................................................... 1
6 1719932 Kit-Screw ........................................................................................................ 1
7 1720475 Bracket Assembly, Rear ................................................................................. 1
8 1719924 Bolt ...................................................................................................................... 1
9 1599894 Nut ...................................................................................................................... 1
10 1719927 Spacer ................................................................................................................ 1
11 1719977 Adjuster ............................................................................................................... 1
12 1599896 Bolt ...................................................................................................................... 1
13 1599897 Bolt ...................................................................................................................... 1
14 2108783 Controller ............................................................................................................ 1
NOTES
9 FUEL SYSTEM
UNIT CODE A3C1
10/2019 NORTH AMERICA
SECTION 9
FUEL SYSTEM
DESCRIPTION PAGE
FOOTNOTES:
a Mitsubishi S4S-455 engines e Qty 4 for PSI, Xinchai, and Yanmar engines - Qty.
b Nissan/GCT K21 and K25 Dual Fuel engines, 3 for all other engines.
c Nissan/GCT K21 Gasoline and LPG, Nissan/GCT f Xinchai engines
K25 Gasoline, LPG, and Dual Fuel for H3.0/3.5UT g Yanmar engines
d PSI engines
KEY:
A: Yanmar 94 engines
B: Xinchai engines
QTY
ITEM PART NO. DESCRIPTION A B
1 4677028 Magnet ....................................................................................................... 1 1
2 4676873 Oil Filter ...................................................................................................... 1 1
3 4677110 Pad , Sealing .............................................................................................. 1 1
4 4677029 Cover Plate Assy ........................................................................................ 1 1
5 4679224 Washer ....................................................................................................... 8 8
6 4683547 Bolt ............................................................................................................. 8 8
7 4677041 Hose ........................................................................................................... 1 1
8 4688105 Bolt ............................................................................................................. 2 2
9 4683538 Washer ....................................................................................................... 2 2
10 4687396 Washer ....................................................................................................... 2 2
11 4681344 Bracket ....................................................................................................... 1 ..
12 4687505 Washer ....................................................................................................... 2 2
13 4679224 Washer ....................................................................................................... 2 2
14 4684832 Bolt ............................................................................................................. 2 2
15 4681345 Pipe ............................................................................................................ 1 ..
16 4677035 Oil Pump .................................................................................................... 1 ..
17 4687396 Washer ....................................................................................................... 2 ..
18 4683538 Washer ....................................................................................................... 2 ..
19 4688105 Bolt ............................................................................................................. 2 ..
20 4677040 Hose ........................................................................................................... 1 1
21 4688522 Screw ......................................................................................................... 5 5
KEY:
A: Yanmar 94 engines
B: Xinchai engines
QTY
ITEM PART NO. DESCRIPTION A B
22 4689555 Washer ....................................................................................................... 5 5
23 4687825 Washer ....................................................................................................... 5 5
24 4677122 Fuel Gauge ................................................................................................ 1 1
25 4677121 Tube ........................................................................................................... 1 1
26 4687807 Clamp ......................................................................................................... 8 8
27 4677120 Cap ............................................................................................................. 1 1
28 4691987 Washer ....................................................................................................... 1 1
29 4677109 Drain Plug .................................................................................................. 1 1
FOOTNOTES:
a Nissan/GCT and Mitsubishi S4S-455 engines b Yanmar and Xinchai engines
KEY:
A: LPG
B: Dual Fuel
QTY
ITEM PART NO. DESCRIPTION A B
1 4692004 Carburetor .................................................................................................. 1 ..
1 4676516 Filter ........................................................................................................... .. 1
2 4692005 Bolt ............................................................................................................. 4 4
3 4683531 Bolt ............................................................................................................. 2 2
4 4683535 Nut .............................................................................................................. 4 4
5 4683538 Washer ....................................................................................................... 3 3
6 4678541 Switch , Gas-LPG ....................................................................................... .. 1
7 4676524 Tube ........................................................................................................... 1 1
8 4678543 Valve , Solenoid ......................................................................................... .. 1
9 4676523 Hose ........................................................................................................... 1 1
10 4676527 Seal ............................................................................................................ 1 1
10 4676526 Hose (US Only) .......................................................................................... 1 1
10 4682691 Hose (Australia Only) ................................................................................. 1 1
11 4676529 Hose ........................................................................................................... 1 1
11 4676528 Hose (US Only) .......................................................................................... 1 1
11 4682692 Hose (Australia Only) ................................................................................. 1 1
12 4676520 Connector ................................................................................................... 1 1
13 4676519 Bracket ....................................................................................................... 1 1
14 4676518 Mixer-LPG .................................................................................................. 1 ..
14 4680188 Mixer-Cng -Dual Fuel ................................................................................. .. 1
15 4676522 Pipe ............................................................................................................ 1 1
KEY:
A: LPG
B: Dual Fuel
QTY
ITEM PART NO. DESCRIPTION A B
16 4676525 Pipe ............................................................................................................ 1 1
17 4676521 Seal ............................................................................................................ 1 1
18 4692013 Hose Clamp ............................................................................................... 6 6
19 4687743 Bolt ............................................................................................................. 2 2
20 4679224 Washer ....................................................................................................... 2 2
21 4676517 Bracket ....................................................................................................... 1 1
22 4684541 Nut .............................................................................................................. 2 2
23 4691520 Bolt ............................................................................................................. 3 3
24 4687634 Washer ....................................................................................................... 3 3
25 4683571 Washer ....................................................................................................... 3 3
26 4681791 Rubber Pad ................................................................................................ 1 1
27 4681373 Block , Rubber ............................................................................................ 1 1
28 4681372 LPG Tank Bracket Assembly ..................................................................... 1 1
29 4681374 Bracket, Lower Fastening .......................................................................... 2 2
30 4681376 Bracket, Top Fastening .............................................................................. 2 2
31 4682066 Cylinder , LPG ............................................................................................ 1 1
32 4688105 Bolt ............................................................................................................. 1 1
33 ..... Nut .............................................................................................................. 4 4
34 4683550 Nut (Australia Only) .................................................................................... 2 2
35 4683552 Washer (Australia Only) ............................................................................. 2 2
36 4683553 Washer (Australia Only) ............................................................................. 2 2
37 4692020 Holder (Australia Only) ............................................................................... 1 1
38 4682696 Bolt (Australia Only) ................................................................................... 1 1
NOTES
10 ELECTRICAL SYSTEM
UNIT CODE A3C1
10/2019 NORTH AMERICA
SECTION 10
ELECTRICAL SYSTEM
DESCRIPTION PAGE
KEY:
A: Yanmar, Mitsubishi S4S-455, and Xinchai Engines
B: Nissan/GCT and PSI Engines
QTY
ITEM PART NO. DESCRIPTION A B
1 4677332 Battery ........................................................................................................ 1 ..
1 4677334 Battery ........................................................................................................ .. 1
2 4683547 Bolt ............................................................................................................. 4 4
3 4691518 Washer ....................................................................................................... 4 4
4 4677329 Plate , FD Battery Bottom .......................................................................... 1 ..
4 4677333 Plate , FG Battery Bottom .......................................................................... .. 1
5 4680456 Box Seat ..................................................................................................... 1 1
6 4683552 Washer ....................................................................................................... 5 5
7 4684316 Bolt ............................................................................................................. 3 3
8 4677331 Rod , Battery .............................................................................................. 1 1
9 4683553 Washer ....................................................................................................... 2 2
10 4691548 Nut .............................................................................................................. 2 2
NOTES
11 TRANSMISSION
UNIT CODE A3C1
10/2019 NORTH AMERICA
SECTION 11
TRANSMISSION
DESCRIPTION PAGE
FOOTNOTES:
a Engines except Xinchai c PSI, Yanmar, and Mitsubishi Engines
b Nissan/GCT Engines d Xinchai Engines
TRANSMISSION ASSEMBLY
TOR-CON TYPE – VERSION A
KEY:
A: TQXD30 Transmissions
B: YQXD30H Transmissions
C: TQXD30A Transmissions
QTY
ITEM PART NO. DESCRIPTION A B C
1 4691644 Torque Converter .............................................................................. 1 1 ..
1 4692056 Torque Converter .............................................................................. .. .. 1
2 4681472 Fuel Cap ............................................................................................ 1 1 1
3 4681469 Pipe ................................................................................................... 1 1 1
4 4692059 Torque Converter .............................................................................. 1 .. ..
4 4681470 Torque Converter .............................................................................. .. 1 ..
4 4681471 Torque Converter .............................................................................. .. .. 1
5 4692062 Oil Pump ............................................................................................ 1 1 1
6 4692063 Washer .............................................................................................. 1 1 1
7 4692066 Bolt .................................................................................................... 4 4 4
8 4692067 Bolt .................................................................................................... 2 2 2
9 4692068 Gasket ............................................................................................... 6 6 6
10 4692069 O-Ring ............................................................................................... 3 3 3
11 4692070 Plug ................................................................................................... 4 4 4
12 4692071 Washer .............................................................................................. 1 1 1
13 4692072 Bolt .................................................................................................... 12 12 12
14 4692073 Bolt .................................................................................................... 1 1 1
15 4692046 Bolt .................................................................................................... 6 6 6
16 4692074 Bolt .................................................................................................... 1 1 1
17 4683538 Washer .............................................................................................. 25 25 25
18 4692075 Pin ..................................................................................................... 2 2 2
19 4682687 O-Ring ............................................................................................... 2 2 2
20 ..... Housing ............................................................................................. 1 1 1
21 4682689 Nameplate ......................................................................................... 1 1 1
22 4689995 Bolt .................................................................................................... 4 4 4
23 4692079 Lock Plate .......................................................................................... 4 4 4
24 4692080 Clutch Assy ....................................................................................... 1 1 1
25 4692081 Shaft .................................................................................................. 1 1 1
26 4692082 Bearing .............................................................................................. 1 1 1
27 4692083 Gear .................................................................................................. 1 1 1
28 4692084 Ring ................................................................................................... 2 2 2
29 4692085 Bearing .............................................................................................. 2 2 2
30 4692086 Gear .................................................................................................. 1 1 1
31 4692087 Shaft .................................................................................................. 1 1 1
32 4692088 Bearing .............................................................................................. 1 1 1
33 4692089 Bearing .............................................................................................. 1 1 1
34 4692090 Retainer ............................................................................................. 1 1 1
35 4692091 O-Ring ............................................................................................... 1 1 1
36 4692092 Oil Seal .............................................................................................. 1 1 1
37 4692093 Nut ..................................................................................................... 1 1 1
38 4680371 Washer .............................................................................................. 3 3 3
39 4680377 Washer .............................................................................................. AR AR AR
40 4680378 Washer .............................................................................................. 3 3 3
41 4692097 Collar ................................................................................................. 1 1 1
TRANSMISSION ASSEMBLY
TOR-CON TYPE – VERSION A
KEY:
A: TQXD30 Transmissions
B: YQXD30H Transmissions
C: TQXD30A Transmissions
QTY
ITEM PART NO. DESCRIPTION A B C
42 4692098 Washer .............................................................................................. 3 3 3
43 4680380 Washer .............................................................................................. AR AR AR
44 4680386 Washer .............................................................................................. 3 3 3
45 4692101 Plate .................................................................................................. 1 1 1
46 4692102 Bolt .................................................................................................... 4 4 4
47 4679224 Washer .............................................................................................. 4 4 4
48 4692106 Oil Filter ............................................................................................. 1 1 1
49 4692103 Cap .................................................................................................... 1 1 1
50 4692104 Screw ................................................................................................ 2 2 2
51 4692105 Screw ................................................................................................ 5 5 5
NOTES
TRANSMISSION ASSEMBLY
TOR-CON TYPE – VERSION B
HYDRAULIC CLUTCH
ITEM PART NO. DESCRIPTION QTY
1 4692134 Shaft , Input ........................................................................................................ 1
2 4692135 Gear , Forward .................................................................................................... 1
3 4692136 Gear , Reverse ................................................................................................... 1
4 4692137 Plate .................................................................................................................... 2
5 4692138 Return Spring ...................................................................................................... 2
6 4692139 Return Spring Seat ............................................................................................. 2
7 4692140 Ring , Thrust ....................................................................................................... 2
8 4692141 Ring , Thrust ....................................................................................................... 2
9 4680389 Piston Assembly ................................................................................................. 2
10 ..... Screw ............................................................................................................. 1
11 ..... Washer ........................................................................................................... 1
12 4692143 Plate , Inner ........................................................................................................ 8
13 4692144 Plate , Outer ........................................................................................................ 8
14 4693128 Sealing Ring ....................................................................................................... 4
15 4692145 Sealing Ring ....................................................................................................... 2
16 4692146 O-Ring ................................................................................................................ 2
17 4692147 Snap Ring ........................................................................................................... 2
18 4692148 Bearing ............................................................................................................... 2
19 4692149 Needle Bearing ................................................................................................... 2
20 4692150 Snap Ring ........................................................................................................... 2
21 4680418 Screw .................................................................................................................. 2
NOTES
12 DRIVE AXLE
UNIT CODE A3C1
10/2019 NORTH AMERICA
SECTION 12
DRIVE AXLE
DESCRIPTION PAGE
NOTES
13 STEERING SYSTEM
UNIT CODE A3C1
10/2019 NORTH AMERICA
SECTION 13
STEERING SYSTEM
DESCRIPTION PAGE
KEY:
A: 6.00 x 9-10 - H2.0/2.5UT
B: 6.50 x 10-10 - H3.0/3.5UT
QTY
ITEM PART NO. DESCRIPTION A B
1 4692415 Rim , Inner .................................................................................................. 2 ..
1 4692416 Rim , Inner .................................................................................................. .. 2
2 4692419 Rim , Outer ................................................................................................. 2 ..
2 4692421 Rim , Outer ................................................................................................. .. 2
3 4692417 Tire , Outer ................................................................................................. 2 ..
3 4692418 Tire , Outer ................................................................................................. .. 2
4 4681503 Rim Bolt ...................................................................................................... 16 16
5 4691599 Hub Nut ...................................................................................................... 16 16
6 4680255 Bolt , Hub ................................................................................................... 16 16
7 4687633 Nut .............................................................................................................. 16 16
8 4687634 Washer ....................................................................................................... 16 16
14 BRAKE SYSTEM
UNIT CODE A3C1
10/2019 NORTH AMERICA
SECTION 14
BRAKE SYSTEM
DESCRIPTION PAGE
KEY:
A: H2.0/2.5UT
B: H3.0/3.5UT
QTY
ITEM PART NO. DESCRIPTION A B
1 4677253 Tube Assy (RH Brake) ............................................................................... 1 ..
1 4681502 Tube Assy (RH Brake) ............................................................................... .. 1
2 4683538 Washer ....................................................................................................... 7 7
3 4684316 Bolt ............................................................................................................. 2 2
4 4683552 Washer ....................................................................................................... 2 2
5 4677114 Clamp , Pipe ............................................................................................... 2 2
6 4679224 Washer ....................................................................................................... 5 5
7 4687743 Bolt ............................................................................................................. 5 5
8 4677258 Oil Reservoir .............................................................................................. 1 1
9 4677257 Reservoir and Hose Assy ........................................................................... 1 1
10 4677259 Hose ........................................................................................................... 1 1
11 4693017 Hose Clamp ............................................................................................... 2 2
12 4677248 Hose ........................................................................................................... 1 1
13 4683532 Bolt ............................................................................................................. 3 3
14 4677252 Valve (3-Way) ............................................................................................ 1 1
15 4677249 Tube Assy (LH Brake) ................................................................................ 1 ..
15 4681501 Tube Assy (LH Brake) ................................................................................ .. 1
16 4691541 Pin .............................................................................................................. 1 1
17 4687803 Pin .............................................................................................................. 1 1
18 4677267 Inching Cable ............................................................................................. 1 1
19 4677260 Brake Assy Pedal ....................................................................................... 1 1
20 4677268 Bracket ....................................................................................................... 1 1
21 4677269 Rod , Connecting ....................................................................................... 1 1
22 4677270 Plate , Connecting ...................................................................................... 1 1
15 HYDRAULIC SYSTEM
UNIT CODE A3C1
10/2019 NORTH AMERICA
SECTION 15
HYDRAULIC SYSTEM
DESCRIPTION PAGE
HYDRAULIC LEVERS
FOUR FUNCTION ....................................................................................................................................... 15-10
THREE FUNCTION ..................................................................................................................................... 15-9
TWO FUNCTION ........................................................................................................................................ 15-8
HYDRAULIC SYSTEM
STEER SYSTEM ......................................................................................................................................... 15-6
SUPPLY AND RETURN .............................................................................................................................. 15-3
TILT SYSTEM ............................................................................................................................................. 15-5
HYDRAULIC TANK ......................................................................................................................................... 15-2
TOR-CON OIL COOLING SYSTEM ................................................................................................................ 15-11
KEY:
A: Trucks with Nissan engines
B: Trucks with Mitsubishi engines
C: Trucks with Yanmar engines
D: Trucks with Xinchai engines
E: Trucks with PSI engines
QTY
ITEM PART NO. DESCRIPTION A B C D E
1 4692537 Hose Clamp ..................................................................... 4 4 4 4 4
2 4677296 Clip ................................................................................... 1 .. 1 1 1
2 4677296 Clip ................................................................................... .. 3 .. .. ..
3 4683553 Washer ............................................................................. 1 .. 1 1 1
3 4683553 Washer ............................................................................. .. 3 .. .. ..
4 4683552 Washer ............................................................................. 1 .. 1 1 1
4 4683552 Washer ............................................................................. .. 3 .. .. ..
5 4684316 Bolt ................................................................................... 1 .. 1 1 1
5 4684316 Bolt ................................................................................... .. 3 .. .. ..
6 4677309 Tube , Pump Suction ........................................................ 1 .. .. .. ..
6 4677274 Pipe , Pump Suction ......................................................... .. .. 1 .. ..
6 4680465 Tube, Pump Suction ......................................................... .. .. .. 1 ..
6 4676495 Tube , Pump Suction ........................................................ .. 1 .. .. ..
6 4676494 Tube , Pump Suction ........................................................ .. .. .. .. 1
7 4677277 Fitting ............................................................................... 1 1 1 1 1
8 4688032 O-Ring .............................................................................. 1 1 1 1 1
9 4676496 Pump , Gear (H2.0/2.5UT) ............................................... 1 .. .. .. ..
9 4677312 Gear Pump (H3.5UT, after 1 August 2019) ...................... 1 .. .. .. 1
9 4680466 Pump , Gear (H2.0/2.5/3.0UT) ......................................... .. .. 1 .. ..
9 4677276 Gear Pump (H3.5UT, after 1 August 2019) ...................... .. .. 1 .. ..
9 4691653 Gear Pump (H3.5UT, after 1 August 2019) ...................... .. .. 1 .. ..
9 4676499 Gear Pump (H2.0/2.5/3.0UT) ........................................... .. 1 .. .. ..
9 4691187 Gear Pump (H3.5UT, after 1 August 2019) ...................... .. 1 .. .. ..
10 4691549 O-Ring .............................................................................. 1 .. .. .. ..
11 4687396 Washer ............................................................................. 2 2 2 2 2
12 4683538 Washer ............................................................................. 2 2 2 2 2
13 4687615 Bolt ................................................................................... 2 2 2 2 2
14 4692538 O-Ring .............................................................................. 1 1 1 1 1
15 4677275 Fitting ............................................................................... 1 1 1 1 1
16 4691606 Valve ................................................................................ 1 .. 1 .. 1
16 4680468 Hose , Multi-Way Valve .................................................... .. 1 .. .. ..
16 4677297 Hose , Multi-Way Valve .................................................... .. .. .. 1 ..
17 4677283 Fitting ............................................................................... 1 1 1 1 1
18 4683543 O-Ring .............................................................................. 1 1 1 1 1
19 4677284 Valve Assembly (2-Function) (Two-function) ................... 1 1 1 1 1
19 4681526 Valve Assembly (3-Function) (Three-function) ................. 1 1 1 1 1
19 4677300 Valve Assembly (4-Function) (Four-function) ................... 1 1 1 1 1
20 4677282 Fitting ............................................................................... 1 1 1 1 1
21 4677286 Tube ................................................................................. 1 1 1 1 1
KEY:
A: Two-function hydraulics
B: Three-function hydraulics
C: Four-function hydraulics
QTY
ITEM PART NO. DESCRIPTION A B C
1 4688032 O-Ring ............................................................................................... 2 4 6
2 4677285 Fitting ................................................................................................. 2 2 2
3 4681174 Pipe ................................................................................................... 1 1 1
4 4681175 Pipe ................................................................................................... 1 1 1
5 4677301 Fitting ................................................................................................. .. 2 ..
5 4677301 Fitting ................................................................................................. .. .. 4
6 4683550 Nut ..................................................................................................... 1 1 1
7 4677289 Bracket .............................................................................................. 1 1 1
8 4677290 Bracket .............................................................................................. 1 1 1
9 4683546 Bolt .................................................................................................... 1 1 1
10 4683552 Washer .............................................................................................. 1 1 1
11 4683553 Washer .............................................................................................. 1 1 1
12 4692539 O-Ring ............................................................................................... 4 4 4
13 4677292 Joint ................................................................................................... 4 4 4
14 4677291 Hose , Tilt Cylinder ............................................................................ 4 4 4
NOTES
SECTION 16
MAST-TWO STAGE LIMITED FREE-LIFT
DESCRIPTION PAGE
MAST ASSEMBLY
KEY:
A: H2.0UT
B: H2.5UT
C: H3.0UT
D: H3.5UT
QTY
ITEM PART NO. DESCRIPTION A B C D
1 4692800 Outer Mast (3000 mm Lift Height) ............................................ 1 1 .. ..
1 4692801 Outer Mast (3300 mm Lift Height) ............................................ 1 1 .. ..
1 4692802 Outer Mast (3500 mm Lift Height) ............................................ 1 1 .. ..
1 4692803 Outer Mast (3700 mm Lift Height) ............................................ 1 1 .. ..
1 4692804 Outer Mast (4000 mm Lift Height) ............................................ 1 1 .. ..
1 4692805 Outer Mast (4500 mm Lift Height) ............................................ 1 1 .. ..
1 4692806 Outer Mast (5000 mm Lift Height) ............................................ 1 1 .. ..
1 4692807 Outer Mast (5500 mm Lift Height) ............................................ 1 1 .. ..
1 4692808 Outer Mast (6000 mm Lift Height) ............................................ 1 1 .. ..
1 4692810 Outer Mast (3000 mm Lift Height) ............................................ .. .. 1 ..
1 4692811 Outer Mast (3300 mm Lift Height) ............................................ .. .. 1 ..
1 4692812 Outer Mast (3500 mm Lift Height) ............................................ .. .. 1 ..
1 4692813 Outer Mast (3700 mm Lift Height) ............................................ .. .. 1 ..
1 4692814 Outer Mast (4000 mm Lift Height) ............................................ .. .. 1 ..
1 4692815 Outer Mast (4500 mm Lift Height) ............................................ .. .. 1 ..
1 4692816 Outer Mast (5000 mm Lift Height) ............................................ .. .. 1 ..
1 4692817 Outer Mast (5500 mm Lift Height) ............................................ .. .. 1 ..
1 4692818 Outer Mast (6000 mm Lift Height) ............................................ .. .. 1 ..
1 4692819 Outer Mast (3000 mm Lift Height) ............................................ .. .. .. 1
1 4692820 Outer Mast (3300 mm Lift Height) ............................................ .. .. .. 1
1 4692821 Outer Mast (3500 mm Lift Height) ............................................ .. .. .. 1
1 4692822 Outer Mast (3700 mm Lift Height) ............................................ .. .. .. 1
1 4692823 Outer Mast (4000 mm Lift Height) ............................................ .. .. .. 1
1 4692824 Outer Mast (4500 mm Lift Height) ............................................ .. .. .. 1
1 4692825 Outer Mast (5000 mm Lift Height) ............................................ .. .. .. 1
1 4692826 Outer Mast (5500 mm Lift Height) ............................................ .. .. .. 1
1 4692827 Outer Mast (6000 mm Lift Height) ............................................ .. .. .. 1
2 4691241 Washer ..................................................................................... AR AR AR AR
3 4677391 Slide Platform ........................................................................... 2 2 2 2
4 4677401 Side Roller ................................................................................ 2 2 2 2
5 4677395 Washer , Adjusting .................................................................... 2 2 2 2
6 4677393 Wheel (Roller) ........................................................................... 2 2 2 2
7 4677404 Shim .......................................................................................... 2 2 2 2
8 4692828 Inner Mast (3000 mm Lift Height) ............................................. 1 1 .. ..
8 4692829 Inner Mast (3300 mm Lift Height) ............................................. 1 1 .. ..
8 4692830 Inner Mast (3500 mm Lift Height) ............................................. 1 1 .. ..
8 4692831 Inner Mast (3700 mm Lift Height) ............................................. 1 1 .. ..
8 4692832 Inner Mast (4000 mm Lift Height) ............................................. 1 1 .. ..
8 4692833 Inner Mast (4500 mm Lift Height) ............................................. 1 1 .. ..
8 4692834 Inner Mast (5000 mm Lift Height) ............................................. 1 1 .. ..
8 4692835 Inner Mast (5500 mm Lift Height) ............................................. 1 1 .. ..
8 4692836 Inner Mast (6000 mm Lift Height) ............................................. 1 1 .. ..
8 4692837 Inner Mast (3000 mm Lift Height) ............................................. .. .. 1 ..
8 4692838 Inner Mast (3300 mm Lift Height) ............................................. .. .. 1 ..
MAST ASSEMBLY
KEY:
A: H2.0UT
B: H2.5UT
C: H3.0UT
D: H3.5UT
QTY
ITEM PART NO. DESCRIPTION A B C D
8 4692839 Inner Mast (3500 mm Lift Height) ............................................. .. .. 1 ..
8 4692842 Inner Mast (3700 mm Lift Height) ............................................. .. .. 1 ..
8 4692843 Inner Mast (4000 mm Lift Height) ............................................. .. .. 1 ..
8 4692844 Inner Mast (4500 mm Lift Height) ............................................. .. .. 1 ..
8 4692846 Inner Mast (5000 mm Lift Height) ............................................. .. .. 1 ..
8 4692847 Inner Mast (5500 mm Lift Height) ............................................. .. .. 1 ..
8 4692848 Inner Mast (6000 mm Lift Height) ............................................. .. .. 1 ..
8 4692849 Inner Mast (3000 mm Lift Height) ............................................. .. .. .. 1
8 4692850 Inner Mast (3300 mm Lift Height) ............................................. .. .. .. 1
8 4692851 Inner Mast (3500 mm Lift Height) ............................................. .. .. .. 1
8 4692852 Inner Mast (3700 mm Lift Height) ............................................. .. .. .. 1
8 4692853 Inner Mast (4000 mm Lift Height) ............................................. .. .. .. 1
8 4692854 Inner Mast (4500 mm Lift Height) ............................................. .. .. .. 1
8 4692855 Inner Mast (5000 mm Lift Height) ............................................. .. .. .. 1
8 4692856 Inner Mast (5500 mm Lift Height) ............................................. .. .. .. 1
8 4692857 Inner Mast (6000 mm Lift Height) ............................................. .. .. .. 1
9 4677389 Roller ........................................................................................ 2 2 2 2
10 4677388 Bushing ..................................................................................... 2 2 2 2
11 4677394 Washer ..................................................................................... 4 4 4 4
12 4677403 Pin ............................................................................................. 2 2 2 2
13 4683733 Bolt ............................................................................................ 4 4 4 4
14 4683538 Washer ..................................................................................... 6 6 6 6
15 4687396 Washer ..................................................................................... 4 4 4 4
16 4683734 Nut ............................................................................................ 2 2 2 2
17 4683736 Screw ........................................................................................ 2 2 2 2
18 4684106 Retaining Ring .......................................................................... 2 2 2 2
19 4681749 Bearing Cap .............................................................................. 2 2 2 2
20 4683540 Washer ..................................................................................... 4 4 4 4
21 4683533 Bolt ............................................................................................ 4 4 4 4
22 4692575 Cup ........................................................................................... 2 2 2 2
23 4683531 Bolt ............................................................................................ 2 2 2 2
NOTES
NOTES
KEY:
A: H2.0UT
B: H2.5UT
C: H3.0UT
D: H3.5UT
QTY
ITEM PART NO. DESCRIPTION A B C D
1 ..... Lift Cylinder (RH) ...................................................................... 1 1 1 1
2 ..... Lift Cylinder (LH) ....................................................................... 1 1 1 1
3 4687634 Washer ................................................................................. 2 2 2 2
4 ..... Cylinder Body ....................................................................... 2 2 2 2
5 4688032 O-Ring .................................................................................. 1 1 1 ..
5 4692578 O-Ring .................................................................................. .. .. .. 1
6 4692579 Valve ..................................................................................... 1 1 .. ..
6 4692580 Valve ..................................................................................... .. .. 1 ..
6 4692581 Valve ..................................................................................... .. .. .. 1
7 4677883 Retainer ................................................................................ 2 2 2 ..
7 4681213 Spacer .................................................................................. .. .. .. 2
8 4677399 Pad , Rubber ........................................................................ 2 2 2 2
9 4677780 Block ..................................................................................... 2 2 2 ..
9 4681215 Spacer .................................................................................. .. .. .. 2
10 4687396 Washer ................................................................................. 4 4 4 4
11 4683765 Nut ........................................................................................ 4 4 4 4
12 4684093 Bolt ....................................................................................... 2 2 2 2
13 4683684 Nut ........................................................................................ 2 2 2 2
14 4681616 Snap Ring ............................................................................. 4 4 4 4
KEY:
A: H2.0UT
B: H2.5UT
C: H3.0UT
D: H3.5UT
QTY
ITEM PART NO. DESCRIPTION A B C D
15 4692583 Sleeve ................................................................................... 2 2 2 ..
15 4692584 Sleeve ................................................................................... .. .. .. 2
16 4692585 Seal ...................................................................................... 2 2 .. ..
16 4692595 Seal ...................................................................................... .. .. 2 ..
16 4692596 Seal ...................................................................................... .. .. .. 2
17 4692597 Snap Ring ............................................................................. 2 2 .. ..
17 4692598 Snap Ring ............................................................................. .. .. 2 ..
17 4692599 Snap Ring ............................................................................. .. .. .. 2
18 4692600 Ring ...................................................................................... 2 2 .. ..
18 4692601 Ring ...................................................................................... .. .. 2 ..
18 4692602 Ring ...................................................................................... .. .. .. 2
19 4692603 Piston .................................................................................... 2 2 .. ..
19 4692604 Piston .................................................................................... .. .. 2 ..
19 4692605 Piston .................................................................................... .. .. .. 2
20 4692606 Valve ..................................................................................... 2 2 2 2
21 4679982 Spacer .................................................................................. AR AR .. ..
21 4679991 Spacer .................................................................................. .. .. AR ..
21 4692609 Spacer .................................................................................. .. .. .. AR
22 ..... Piston Rod ............................................................................ 2 2 2 2
23 4692611 Bushing ................................................................................. 2 2 .. ..
23 4692612 Bushing ................................................................................. .. .. 2 ..
23 4692613 Bushing ................................................................................. .. .. .. 2
24 4692614 O-Ring .................................................................................. 2 2 .. 2
24 4692615 O-Ring .................................................................................. .. .. 2 ..
24 4691529 O-Ring .................................................................................. .. .. .. 2
25 4692616 Bushing ................................................................................. 2 2 .. ..
25 4692617 Bushing ................................................................................. .. .. 2 ..
25 4692618 Bushing ................................................................................. .. .. .. 2
26 4692619 Pad ....................................................................................... 2 2 2 2
27 4680131 Screw .................................................................................... 2 2 2 ..
27 4692620 Screw .................................................................................... .. .. .. 2
28 4692621 Cap ....................................................................................... 2 2 .. ..
28 4692622 Cap ....................................................................................... .. .. 2 ..
28 4692623 Cap ....................................................................................... .. .. .. 2
29 4692624 Seal ...................................................................................... 2 2 .. ..
29 4692625 Seal ...................................................................................... .. .. 2 ..
29 4692626 Seal ...................................................................................... .. .. .. 2
30 4692628 Seal ...................................................................................... 2 2 .. ..
30 4692629 Seal ...................................................................................... .. .. 2 ..
30 4692630 Seal ...................................................................................... .. .. .. 2
31 4683549 Bolt ....................................................................................... 2 2 2 2
32 292560 Capscrew .............................................................................. 2 2 2 2
33 4683551 Retaining Ring ...................................................................... 2 2 2 2
34 4677665 Roller .................................................................................... 2 2 2 ..
34 4677581 Roller .................................................................................... .. .. .. 2
35 ..... Chain .................................................................................... 1 1 1 1
KEY:
A: H2.0UT
B: H2.5UT
C: H3.0UT
D: H3.5UT
QTY
ITEM PART NO. DESCRIPTION A B C D
36 4683537 Pin ........................................................................................ 4 4 4 4
37 4677380 Nut ........................................................................................ 4 4 4 ..
37 4677772 Nut ........................................................................................ .. .. .. 4
38 4683530 Nut ........................................................................................ 4 4 4 ..
38 4692631 Nut ........................................................................................ .. .. .. 4
39 4684093 Bolt ....................................................................................... 2 2 2 2
NOTES
TILT CYLINDER
MAST – TWO STAGE LIMITED FREE-LIFT
KEY:
A: H2.0/2.5UT
B: H3.0/3.5UT
QTY
ITEM PART NO. DESCRIPTION A B
4681426 Tilt Cylinder-Mast (RH) (6 Degrees Forward, 12 Degrees Back) ............... 1 ..
4681427 Tilt Cylinder-Mast (RH) (6 Degrees Forward, 6 Degrees Back) ................. 1 ..
4681428 Tilt Cylinder-Mast (RH) (3 Degrees Forward, 6 Degrees Back) ................. 1 ..
4681429 Tilt Cylinder-Mast (LH) (6 Degrees Forward, 12 Degrees Back) ............... 1 ..
4681430 Tilt Cylinder-Mast (LH) (6 Degrees Forward, 6 Degrees Back) ................. 1 ..
4681431 Tilt Cylinder-Mast (LH) (3 Degrees Forward, 6 Degrees Back) ................. 1 ..
4677405 Tilt Cylinder-Mast (RH) (6 Degrees Forward, 12 Degrees Back) ............... .. 1
4677634 Tilt Cylinder-Mast (RH) (6 Degrees Forward, 6 Degrees Back) ................. .. 1
4681424 Tilt Cylinder-Mast (RH) (3 Degrees Forward, 6 Degrees Back) ................. .. 1
4677408 Tilt Cylinder-Mast (LH) (6 Degrees Forward, 12 Degrees Back) ............... .. 1
4677635 Tilt Cylinder-Mast (LH) (6 Degrees Forward, 6 Degrees Back) ................. .. 1
4681425 Tilt Cylinder-Mast (LH) (3 Degrees Forward, 6 Degrees Back) ................. .. 1
1 ..... Cylinder Body ........................................................................................ 1 1
2 4683531 Bolt ......................................................................................................... 2 2
3 4692575 Cup ........................................................................................................ 1 1
4 4692976 Ring ....................................................................................................... 1 1
5 4692959 Bearing .................................................................................................. 1 1
6 4691571 Retaining Ring ....................................................................................... 1 1
7 4678529 Bolt ......................................................................................................... 1 1
8 4692961 Seal ........................................................................................................ 1 ..
8 4692977 Seal ........................................................................................................ .. 1
9 4692962 Snap Ring .............................................................................................. 1 ..
9 4692978 Snap Ring .............................................................................................. .. 1
10 4692963 Seal ........................................................................................................ 1 ..
10 4692777 Seal ........................................................................................................ .. 1
11 4692964 Bushing .................................................................................................. 1 ..
11 4692770 Bushing .................................................................................................. .. 1
12 4692965 Sleeve .................................................................................................... 1 ..
12 4692979 Sleeve .................................................................................................... .. 1
13 4692980 O-Ring ................................................................................................... 2 ..
13 4692966 O-Ring ................................................................................................... .. 2
14 ..... Piston Rod ............................................................................................. 1 1
15 4683539 Washer .................................................................................................. 1 1
16 4693129 Sleeve .................................................................................................... 1 ..
16 4692982 Sleeve .................................................................................................... .. 1
17 4692969 Seal ........................................................................................................ 1 ..
17 4692983 Seal ........................................................................................................ .. 1
18 4692970 Snap Ring .............................................................................................. 1 ..
18 4692984 Snap Ring .............................................................................................. .. 1
19 4692971 Ring ....................................................................................................... 1 ..
19 4692985 Seal ........................................................................................................ .. 1
20 4692972 Piston ..................................................................................................... 2 ..
20 4692986 Piston ..................................................................................................... .. 2
21 4692973 Cotter Pin ............................................................................................... 2 ..
21 4691572 Cotter Pin ............................................................................................... .. 2
TILT CYLINDER
MAST – TWO STAGE LIMITED FREE-LIFT
KEY:
A: H2.0/2.5UT
B: H3.0/3.5UT
QTY
ITEM PART NO. DESCRIPTION A B
22 4692974 Nut ......................................................................................................... 1 ..
22 4679969 Nut ......................................................................................................... .. 1
23 ..... Sleeve .................................................................................................... 1 1
24 4683711 Nut ......................................................................................................... 1 1
25 4677409 Pin .......................................................................................................... 2 2
26 4683538 Washer .................................................................................................. 2 2
SECTION 17
MAST-TWO STAGE FULL FREE-LIFT
DESCRIPTION PAGE
LIFT CYLINDER
REAR - TWO STAGE FULL FREE LIFT ..................................................................................................... 17-15
LIFT CYLINDER AND CHAIN
FRONT - TWO STAGE FULL FREE-LIFT .................................................................................................. 17-12
MAST ASSEMBLY .......................................................................................................................................... 17-2
MAST HYDRAULIC SYSTEM
FOUR FUNCTION ....................................................................................................................................... 17-10
THREE FUNCTION ..................................................................................................................................... 17-6
TWO FUNCTION ........................................................................................................................................ 17-4
TILT CYLINDER
MAST - TWO STAGE FULL FREE-LIFT ..................................................................................................... 17-18
MAST ASSEMBLY
KEY:
A: H2.0UT
B: H2.5UT
C: H3.0UT
D: H3.5UT
QTY
ITEM PART NO. DESCRIPTION A B C D
1 4677401 Side Roller ................................................................................ 2 2 2 2
2 4677394 Washer ..................................................................................... 4 4 4 4
3 4692576 Shim .......................................................................................... 2 2 2 2
4 4691241 Washer ..................................................................................... AR AR AR AR
5 4677391 Slide Platform ........................................................................... 2 2 2 2
6 4677404 Shim .......................................................................................... 2 2 2 2
7 4677393 Wheel (Roller) ........................................................................... 2 2 2 2
8 4692858 Outer Mast (3000 mm Lift Height) ............................................ 1 1 .. ..
8 4692860 Outer Mast (3300 mm Lift Height) ............................................ 1 1 .. ..
8 4692859 Outer Mast (3500 mm Lift Height) ............................................ 1 1 .. ..
8 4692861 Outer Mast (3000 mm Lift Height) ............................................ .. .. 1 ..
8 4692863 Outer Mast (3300 mm Lift Height) ............................................ .. .. 1 ..
8 4692867 Outer Mast (3500 mm Lift Height) ............................................ .. .. 1 ..
8 4692868 Outer Mast (3000 mm Lift Height) ............................................ .. .. .. 1
8 4692869 Outer Mast (3300 mm Lift Height) ............................................ .. .. .. 1
8 4692870 Outer Mast (3500 mm Lift Height) ............................................ .. .. .. 1
9 4692871 Inner Mast (3000 mm Lift Height) ............................................. 1 1 .. ..
9 4692872 Inner Mast (3300 mm Lift Height) ............................................. 1 1 .. ..
9 4692873 Inner Mast (3500 mm Lift Height) ............................................. 1 1 .. ..
9 4692874 Inner Mast (3000 mm Lift Height) ............................................. .. .. 1 ..
9 4692875 Inner Mast (3300 mm Lift Height) ............................................. .. .. 1 ..
9 4692876 Inner Mast (3500 mm Lift Height) ............................................. .. .. 1 ..
9 4692877 Inner Mast (3000 mm Lift Height) ............................................. .. .. .. 1
9 4692878 Inner Mast (3300 mm Lift Height) ............................................. .. .. .. 1
9 4692879 Inner Mast (3500 mm Lift Height) ............................................. .. .. .. 1
10 4677389 Roller ........................................................................................ 2 2 2 2
11 4677388 Bushing ..................................................................................... 2 2 2 2
12 4677403 Pin ............................................................................................. 2 2 2 2
13 4683733 Bolt ............................................................................................ 4 4 4 4
14 4683538 Washer ..................................................................................... 6 6 6 6
15 4687396 Washer ..................................................................................... 4 4 4 4
16 4683736 Screw ........................................................................................ 2 2 2 2
17 4683734 Nut ............................................................................................ 2 2 2 2
18 4684106 Retaining Ring .......................................................................... 2 2 2 2
19 4681749 Bearing Cap .............................................................................. 2 2 2 2
20 4683540 Washer ..................................................................................... 4 4 4 4
21 4683533 Bolt ............................................................................................ 4 4 4 4
22 4692575 Cup ........................................................................................... 2 2 2 2
23 4683531 Bolt ............................................................................................ 2 2 2 2
NOTES
KEY:
A: H2.0UT
B: H2.5UT
C: H3.0UT
D: H3.5UT
QTY
ITEM PART NO. DESCRIPTION A B C D
1 ..... Lift Cylinder (RH) ...................................................................... 1 1 1 1
2 ..... Lift Cylinder (LH) ....................................................................... 1 1 1 1
3 4687634 Washer ................................................................................. 2 2 2 2
4 ..... Cyinder Body ........................................................................ 2 2 2 2
5 4684538 O-Ring .................................................................................. 1 1 1 1
6 4692579 Valve ..................................................................................... 1 1 1 1
7 4677883 Retainer ................................................................................ 2 2 2 2
8 4677399 Pad , Rubber ........................................................................ 2 2 2 2
9 4677780 Block ..................................................................................... 2 2 2 2
10 4687396 Washer ................................................................................. 4 4 4 4
11 4683765 Nut ........................................................................................ 4 4 4 4
12 4684093 Bolt ....................................................................................... 2 2 2 2
13 4683684 Nut ........................................................................................ 2 2 2 2
14 4692738 Plug ...................................................................................... 2 2 2 2
15 4692739 Gasket .................................................................................. 2 2 2 2
16 4692740 Spring ................................................................................... 2 2 2 ..
16 4692741 Spring ................................................................................... .. .. .. 2
17 4692744 Sleeve ................................................................................... 2 2 2 ..
17 4692745 Sleeve ................................................................................... .. .. .. 2
KEY:
A: H2.0UT
B: H2.5UT
C: H3.0UT
D: H3.5UT
QTY
ITEM PART NO. DESCRIPTION A B C D
18 4692746 Plunger ................................................................................. 2 2 2 ..
18 4692748 Plunger ................................................................................. .. .. .. 2
19 4692750 Snap Ring ............................................................................. 2 2 2 ..
19 4692753 Snap Ring ............................................................................. .. .. .. 2
20 4692757 Piston .................................................................................... 2 2 .. ..
20 4692758 Piston .................................................................................... .. .. 2 ..
20 4692760 Piston .................................................................................... .. .. .. 2
21 4691568 Bolt ....................................................................................... 2 2 2 2
22 4692763 Ring ...................................................................................... 2 2 .. ..
22 4692765 Ring ...................................................................................... .. .. 2 ..
22 4692766 Ring ...................................................................................... .. .. .. 2
23 4692767 Spacer .................................................................................. 2 2 .. ..
23 4692768 Spacer .................................................................................. .. .. 2 ..
23 4692769 Spacer .................................................................................. .. .. .. 2
24 ..... Piston Rod ............................................................................ 1 1 1 1
25 4692770 Bushing ................................................................................. 2 2 .. ..
25 4692616 Bushing ................................................................................. .. .. 2 ..
25 4692617 Bushing ................................................................................. .. .. .. 2
26 4692771 Sleeve ................................................................................... 2 2 .. ..
26 4692772 Sleeve ................................................................................... .. .. 2 ..
26 4692773 Sleeve ................................................................................... .. .. .. 2
27 4692774 O-Ring .................................................................................. 2 2 .. ..
27 4692775 O-Ring .................................................................................. .. .. 2 ..
27 4692776 O-Ring .................................................................................. .. .. .. 2
28 4692777 Seal ...................................................................................... 2 2 .. ..
28 4692778 Seal ...................................................................................... .. .. 2 ..
28 4692779 Seal ...................................................................................... .. .. .. 2
29 4692780 Seal ...................................................................................... 2 2 .. ..
29 4692628 Seal ...................................................................................... .. .. 2 ..
29 4692629 Seal ...................................................................................... .. .. .. 2
30 4683540 Washer ................................................................................. 2 2 2 2
31 4683549 Bolt ....................................................................................... 2 2 2 2
32 ..... Piston Rod ............................................................................ 1 1 1 1
33 4683534 Bolt ....................................................................................... 2 2 2 2
34 4692577 Pin ........................................................................................ 2 2 2 2
NOTES
TILT CYLINDER
MAST – TWO STAGE FULL FREE-LIFT
KEY:
A: H2.0/2.5UT
B: H3.0/3.5UT
QTY
ITEM PART NO. DESCRIPTION A B
4681426 Tilt Cylinder-Mast (RH) (6 Degrees Forward, 12 Degrees Back) ............... 1 ..
4681427 Tilt Cylinder-Mast (RH) (6 Degrees Forward, 6 Degrees Back) ................. 1 ..
4681428 Tilt Cylinder-Mast (RH) (3 Degrees Forward, 6 Degrees Back) ................. 1 ..
4681429 Tilt Cylinder-Mast (LH) (6 Degrees Forward, 12 Degrees Back) ............... 1 ..
4681430 Tilt Cylinder-Mast (LH) (6 Degrees Forward, 6 Degrees Back) ................. 1 ..
4681431 Tilt Cylinder-Mast (LH) (3 Degrees Forward, 6 Degrees Back) ................. 1 ..
4677405 Tilt Cylinder-Mast (RH) (6 Degrees Forward, 12 Degrees Back) ............... .. 1
4677634 Tilt Cylinder-Mast (RH) (6 Degrees Forward, 6 Degrees Back) ................. .. 1
4681424 Tilt Cylinder-Mast (RH) (3 Degrees Forward, 6 Degrees Back) ................. .. 1
4677408 Tilt Cylinder-Mast (LH) (6 Degrees Forward, 12 Degrees Back) ............... .. 1
4677635 Tilt Cylinder-Mast (LH) (6 Degrees Forward, 6 Degrees Back) ................. .. 1
4681425 Tilt Cylinder-Mast (LH) (3 Degrees Forward, 6 Degrees Back) ................. .. 1
1 ..... Cylinder Body ........................................................................................ 1 1
2 4683531 Bolt ......................................................................................................... 2 2
3 4692575 Cup ........................................................................................................ 1 1
4 4692976 Ring ....................................................................................................... 1 1
5 4692959 Bearing .................................................................................................. 1 1
6 4691571 Retaining Ring ....................................................................................... 1 1
7 4678529 Bolt ......................................................................................................... 1 1
8 4692961 Seal ........................................................................................................ 1 ..
8 4692977 Seal ........................................................................................................ .. 1
9 4692962 Snap Ring .............................................................................................. 1 ..
9 4692978 Snap Ring .............................................................................................. .. 1
10 4692963 Seal ........................................................................................................ 1 ..
10 4692777 Seal ........................................................................................................ .. 1
11 4692964 Bushing .................................................................................................. 1 ..
11 4692770 Bushing .................................................................................................. .. 1
12 4692965 Sleeve .................................................................................................... 1 ..
12 4692979 Sleeve .................................................................................................... .. 1
13 4692980 O-Ring ................................................................................................... 2 ..
13 4692966 O-Ring ................................................................................................... .. 2
14 ..... Piston Rod ............................................................................................. 1 1
15 4683539 Washer .................................................................................................. 1 1
16 4693129 Sleeve .................................................................................................... 1 ..
16 4692982 Sleeve .................................................................................................... .. 1
17 4692969 Seal ........................................................................................................ 1 ..
17 4692983 Seal ........................................................................................................ .. 1
18 4692970 Snap Ring .............................................................................................. 1 ..
18 4692984 Snap Ring .............................................................................................. .. 1
19 4692971 Ring ....................................................................................................... 1 ..
19 4692985 Seal ........................................................................................................ .. 1
20 4692972 Piston ..................................................................................................... 2 ..
20 4692986 Piston ..................................................................................................... .. 2
21 4692973 Cotter Pin ............................................................................................... 2 ..
21 4691572 Cotter Pin ............................................................................................... .. 2
TILT CYLINDER
MAST – TWO STAGE FULL FREE-LIFT
KEY:
A: H2.0/2.5UT
B: H3.0/3.5UT
QTY
ITEM PART NO. DESCRIPTION A B
22 4692974 Nut ......................................................................................................... 1 ..
22 4679969 Nut ......................................................................................................... .. 1
23 ..... Sleeve .................................................................................................... 1 1
24 4683711 Nut ......................................................................................................... 1 1
25 4677409 Pin .......................................................................................................... 2 2
26 4683538 Washer .................................................................................................. 2 2
SECTION 18
MAST-THREE STAGE FULL FREE-LIFT
DESCRIPTION PAGE
MAST ASSEMBLY
KEY:
A: H2.0UT
B: H2.5UT
C: H3.0UT
D: H3.5UT
QTY
ITEM PART NO. DESCRIPTION A B C D
1 4677401 Side Roller ................................................................................ 2 2 2 2
2 4677396 Washer , Adjusting .................................................................... 2 2 2 2
3 4692576 Shim .......................................................................................... 2 2 2 2
4 4691241 Washer ..................................................................................... 4 4 4 4
5 4677391 Slide Platform ........................................................................... 2 2 2 2
6 4677404 Shim .......................................................................................... 2 2 2 2
7 4677393 Wheel (Roller) ........................................................................... 2 2 2 2
8 4692907 Intermediate Mast (4350 mm Lift Height) ................................. 1 1 .. ..
8 4692908 Intermediate Mast (4500 mm Lift Height) ................................. 1 1 .. ..
8 4692909 Intermediate Mast (4800 mm Lift Height) ................................. 1 1 .. ..
8 4692910 Intermediate Mast (5000 mm Lift Height) ................................. 1 1 .. ..
8 4692911 Intermediate Mast (5500 mm Lift Height) ................................. 1 1 .. ..
8 4692912 Intermediate Mast (6000 mm Lift Height) ................................. 1 1 .. ..
8 4692916 Intermediate Mast (6500 mm Lift Height) ................................. 1 1 .. ..
8 4692917 Intermediate Mast (4350 mm Lift Height) ................................. .. .. 1 ..
8 4692919 Intermediate Mast (4500 mm Lift Height) ................................. .. .. 1 ..
8 4692920 Intermediate Mast (4800 mm Lift Height) ................................. .. .. 1 ..
8 4692921 Intermediate Mast (5000 mm Lift Height) ................................. .. .. 1 ..
8 4692922 Intermediate Mast (5500 mm Lift Height) ................................. .. .. 1 ..
8 4692923 Intermediate Mast (6000 mm Lift Height) ................................. .. .. 1 ..
8 4692924 Intermediate Mast (6500 mm Lift Height) ................................. .. .. 1 ..
8 4692925 Intermediate Mast (4350 mm Lift Height) ................................. .. .. .. 1
8 4692926 Intermediate Mast (4500 mm Lift Height) ................................. .. .. .. 1
8 4692927 Intermediate Mast (4800 mm Lift Height) ................................. .. .. .. 1
8 4692928 Intermediate Mast (5000 mm Lift Height) ................................. .. .. .. 1
8 4692929 Intermediate Mast (5500 mm Lift Height) ................................. .. .. .. 1
8 4692930 Intermediate Mast (6000 mm Lift Height) ................................. .. .. .. 1
8 4692931 Intermediate Mast (6500 mm Lift Height) ................................. .. .. .. 1
9 4692932 Inner Mast (4350 mm Lift Height) ............................................. 1 1 .. ..
9 4692933 Inner Mast (4500 mm Lift Height) ............................................. 1 1 .. ..
9 4692934 Inner Mast (4800 mm Lift Height) ............................................. 1 1 .. ..
9 4692935 Inner Mast (5000 mm Lift Height) ............................................. 1 1 .. ..
9 4692936 Inner Mast (5500 mm Lift Height) ............................................. 1 1 .. 1
9 4692937 Inner Mast (6000 mm Lift Height) ............................................. 1 1 .. 1
9 4692938 Inner Mast (6500 mm Lift Height) ............................................. 1 1 .. 1
9 4692939 Inner Mast (4350 mm Lift Height) ............................................. .. .. 1 ..
9 4692940 Inner Mast (4500 mm Lift Height) ............................................. .. .. 1 ..
9 4692941 Inner Mast (4800 mm Lift Height) ............................................. .. .. 1 ..
9 4692942 Inner Mast (5000 mm Lift Height) ............................................. .. .. 1 ..
9 4692943 Inner Mast (5500 mm Lift Height) ............................................. .. .. 1 ..
9 4692944 Inner Mast (6000 mm Lift Height) ............................................. .. .. 1 ..
9 4692945 Inner Mast (6500 mm Lift Height) ............................................. .. .. 1 ..
9 4692947 Inner Mast (4350 mm Lift Height) ............................................. .. .. .. 1
9 4692948 Inner Mast (4500 mm Lift Height) ............................................. .. .. .. 1
MAST ASSEMBLY
KEY:
A: H2.0UT
B: H2.5UT
C: H3.0UT
D: H3.5UT
QTY
ITEM PART NO. DESCRIPTION A B C D
9 4692949 Inner Mast (4800 mm Lift Height) ............................................. .. .. .. 1
9 4692950 Inner Mast (5000 mm Lift Height) ............................................. .. .. .. 1
9 4692951 Inner Mast (5500 mm Lift Height) ............................................. .. .. .. 1
9 4692952 Inner Mast (6000 mm Lift Height) ............................................. .. .. .. 1
9 4692953 Inner Mast (6500 mm Lift Height) ............................................. .. .. .. 1
10 4677389 Roller ........................................................................................ 4 4 4 4
11 4677653 Roller ........................................................................................ 2 2 2 2
12 4692880 Outer Mast (4350 mm Lift Height) ............................................ 1 1 .. ..
12 4692881 Outer Mast (4500 mm Lift Height) ............................................ 1 1 .. ..
12 4692882 Outer Mast (4800 mm Lift Height) ............................................ 1 1 .. ..
12 4692883 Outer Mast (5000 mm Lift Height) ............................................ 1 1 .. ..
12 4692884 Outer Mast (5500 mm Lift Height) ............................................ 1 1 .. ..
12 4692885 Outer Mast (6000 mm Lift Height) ............................................ 1 1 .. ..
12 4692886 Outer Mast (6500 mm Lift Height) ............................................ 1 1 .. ..
12 4692891 Outer Mast (4350 mm Lift Height) ............................................ .. .. 1 ..
12 4692892 Outer Mast (4500 mm Lift Height) ............................................ .. .. 1 ..
12 4692893 Outer Mast (4800 mm Lift Height) ............................................ .. .. 1 ..
12 4692894 Outer Mast (5000 mm Lift Height) ............................................ .. .. 1 ..
12 4692895 Outer Mast (5500 mm Lift Height) ............................................ .. .. 1 ..
12 4692896 Outer Mast (6000 mm Lift Height) ............................................ .. .. 1 ..
12 4692897 Outer Mast (6500 mm Lift Height) ............................................ .. .. 1 ..
12 4692898 Outer Mast (4350 mm Lift Height) ............................................ .. .. .. 1
12 4692899 Outer Mast (4500 mm Lift Height) ............................................ .. .. .. 1
12 4692900 Outer Mast (4800 mm Lift Height) ............................................ .. .. .. 1
12 4692902 Outer Mast (5000 mm Lift Height) ............................................ .. .. .. 1
12 4692904 Outer Mast (5500 mm Lift Height) ............................................ .. .. .. 1
12 4692905 Outer Mast (6000 mm Lift Height) ............................................ .. .. .. 1
12 4692906 Outer Mast (6500 mm Lift Height) ............................................ .. .. .. 1
13 4677388 Bushing ..................................................................................... 2 2 2 2
14 4677403 Pin ............................................................................................. 2 2 2 2
15 4683733 Bolt ............................................................................................ 4 4 4 4
16 4683538 Washer ..................................................................................... 6 6 6 6
17 4687396 Washer ..................................................................................... 4 4 4 4
18 4683736 Screw ........................................................................................ 2 2 2 2
19 4683734 Nut ............................................................................................ 2 2 2 2
20 4684106 Retaining Ring .......................................................................... 2 2 2 2
21 4681749 Bearing Cap .............................................................................. 2 2 2 2
22 4683540 Washer ..................................................................................... 4 4 4 4
23 4683533 Bolt ............................................................................................ 4 4 4 4
24 4692575 Cup ........................................................................................... 2 2 2 2
25 4683531 Bolt ............................................................................................ 2 2 2 2
NOTES
NOTES
NOTES
KEY:
A: H2.0UT
B: H2.5UT
C: H3.0UT
D: H3.5UT
QTY
ITEM PART NO. DESCRIPTION A B C D
1 ..... Lift Cylinder (RH) ...................................................................... 1 1 1 1
2 ..... Lift Cylinder (LH) ....................................................................... 1 1 1 1
3 4687634 Washer ................................................................................. 2 2 2 2
4 ..... Cylinder Body ....................................................................... 1 1 1 1
5 4688032 O-Ring .................................................................................. 1 1 1 1
6 4692580 Valve ..................................................................................... 1 1 1 1
7 4677883 Retainer ................................................................................ 2 2 2 2
8 4677399 Pad , Rubber ........................................................................ 2 2 2 2
9 4677780 Block ..................................................................................... 2 2 2 2
10 4687396 Washer ................................................................................. 4 4 4 4
11 4683765 Nut ........................................................................................ 8 8 8 8
12 4684093 Bolt ....................................................................................... 2 2 2 2
13 4692606 Valve ..................................................................................... 1 1 1 1
14 4691563 Snap Ring ............................................................................. 4 4 4 4
15 4692792 Sleeve ................................................................................... 2 2 2 2
16 4692585 Seal ...................................................................................... 2 2 .. ..
16 4692595 Seal ...................................................................................... .. .. 2 2
17 4692597 Snap Ring ............................................................................. 2 2 .. ..
17 4692598 Snap Ring ............................................................................. .. .. 2 2
KEY:
A: H2.0UT
B: H2.5UT
C: H3.0UT
D: H3.5UT
QTY
ITEM PART NO. DESCRIPTION A B C D
18 4692599 Snap Ring ............................................................................. 2 2 .. ..
18 4692601 Ring ...................................................................................... .. .. 2 2
19 4692603 Piston .................................................................................... 2 2 .. ..
19 4692604 Piston .................................................................................... .. .. 2 2
20 4692954 Spacer .................................................................................. 2 2 .. ..
20 4692955 Spacer .................................................................................. .. .. 2 2
21 ..... Piston Rod ............................................................................ 2 2 2 2
22 4692611 Bushing ................................................................................. 2 2 .. ..
22 4692612 Bushing ................................................................................. .. .. 2 2
23 4692577 Pin ........................................................................................ 1 1 1 1
24 4692616 Bushing ................................................................................. 2 2 .. ..
24 4692617 Bushing ................................................................................. .. .. 2 2
25 4692619 Pad ....................................................................................... 2 2 2 2
26 4692620 Screw .................................................................................... 2 2 2 2
27 4692621 Cap ....................................................................................... 2 2 .. ..
27 4692622 Cap ....................................................................................... .. .. 2 2
28 4692624 Seal ...................................................................................... 2 2 .. ..
28 4692625 Seal ...................................................................................... .. .. 2 2
29 4692628 Seal ...................................................................................... 2 2 .. ..
29 4692629 Seal ...................................................................................... .. .. 2 2
30 4692956 Bolt ....................................................................................... 2 2 2 2
31 4683539 Washer ................................................................................. 2 2 2 2
32 4683534 Bolt ....................................................................................... 2 2 2 2
33 4681514 Sprocket ............................................................................... 2 2 .. ..
33 4677581 Roller .................................................................................... .. .. 2 2
34 4683551 Retaining Ring ...................................................................... 2 2 2 2
35 ..... Chain .................................................................................... 1 1 1 1
36 4683537 Pin ........................................................................................ 4 4 4 4
37 4677380 Nut ........................................................................................ 4 4 .. ..
37 4677772 Nut ........................................................................................ .. .. 4 4
38 4683530 Nut ........................................................................................ 4 4 4 ..
38 4692631 Nut ........................................................................................ .. .. .. 4
39 ..... Cylinder Body ....................................................................... 1 1 1 1
40 4692614 O-Ring .................................................................................. 2 2 .. ..
40 4692615 O-Ring .................................................................................. .. .. 2 2
41 4683711 Nut ........................................................................................ 2 2 2 2
NOTES
TILT CYLINDER
MAST – THREE STAGE FULL FREE-LIFT
KEY:
A: H2.0/2.5UT
B: UT30/35P
QTY
ITEM PART NO. DESCRIPTION A B
4681426 Tilt Cylinder-Mast (RH) (6 Degrees Forward, 12 Degrees Back) ............... 1 ..
4681427 Tilt Cylinder-Mast (RH) (6 Degrees Forward, 6 Degrees Back) ................. 1 ..
4681428 Tilt Cylinder-Mast (RH) (3 Degrees Forward, 6 Degrees Back) ................. 1 ..
4681429 Tilt Cylinder-Mast (LH) (6 Degrees Forward, 12 Degrees Back) ............... 1 ..
4681430 Tilt Cylinder-Mast (LH) (6 Degrees Forward, 6 Degrees Back) ................. 1 ..
4681431 Tilt Cylinder-Mast (LH) (3 Degrees Forward, 6 Degrees Back) ................. 1 ..
4677405 Tilt Cylinder-Mast (RH) (6 Degrees Forward, 12 Degrees Back) ............... .. 1
4677634 Tilt Cylinder-Mast (RH) (6 Degrees Forward, 6 Degrees Back) ................. .. 1
4681424 Tilt Cylinder-Mast (RH) (3 Degrees Forward, 6 Degrees Back) ................. .. 1
4677408 Tilt Cylinder-Mast (LH) (6 Degrees Forward, 12 Degrees Back) ............... .. 1
4677635 Tilt Cylinder-Mast (LH) (6 Degrees Forward, 6 Degrees Back) ................. .. 1
4681425 Tilt Cylinder-Mast (LH) (3 Degrees Forward, 6 Degrees Back) ................. .. 1
1 ..... Cylinder Body ........................................................................................ 1 1
2 4683531 Bolt ......................................................................................................... 2 2
3 4692575 Cup ........................................................................................................ 1 1
4 4692976 Ring ....................................................................................................... 1 1
5 4692959 Bearing .................................................................................................. 1 1
6 4691571 Retaining Ring ....................................................................................... 1 1
7 4678529 Bolt ......................................................................................................... 1 1
8 4692961 Seal ........................................................................................................ 1 ..
8 4692977 Seal ........................................................................................................ .. 1
9 4692962 Snap Ring .............................................................................................. 1 ..
9 4692978 Snap Ring .............................................................................................. .. 1
10 4692963 Seal ........................................................................................................ 1 ..
10 4692777 Seal ........................................................................................................ .. 1
11 4692964 Bushing .................................................................................................. 1 ..
11 4692770 Bushing .................................................................................................. .. 1
12 4692965 Sleeve .................................................................................................... 1 ..
12 4692979 Sleeve .................................................................................................... .. 1
13 4692980 O-Ring ................................................................................................... 2 ..
13 4692966 O-Ring ................................................................................................... .. 2
14 ..... Piston Rod ............................................................................................. 1 1
15 4683539 Washer .................................................................................................. 1 1
16 4693129 Sleeve .................................................................................................... 1 ..
16 4692982 Sleeve .................................................................................................... .. 1
17 4692969 Seal ........................................................................................................ 1 ..
17 4692983 Seal ........................................................................................................ .. 1
18 4692970 Snap Ring .............................................................................................. 1 ..
18 4692984 Snap Ring .............................................................................................. .. 1
19 4692971 Ring ....................................................................................................... 1 ..
19 4692985 Seal ........................................................................................................ .. 1
20 4692972 Piston ..................................................................................................... 2 ..
20 4692986 Piston ..................................................................................................... .. 2
21 4692973 Cotter Pin ............................................................................................... 2 ..
21 4691572 Cotter Pin ............................................................................................... .. 2
TILT CYLINDER
MAST – THREE STAGE FULL FREE-LIFT
KEY:
A: H2.0/2.5UT
B: UT30/35P
QTY
ITEM PART NO. DESCRIPTION A B
22 4692974 Nut ......................................................................................................... 1 ..
22 4679969 Nut ......................................................................................................... .. 1
23 ..... Sleeve .................................................................................................... 1 1
24 4683711 Nut ......................................................................................................... 1 1
25 4677409 Pin .......................................................................................................... 2 2
26 4683538 Washer .................................................................................................. 2 2
19 ATTACHMENTS
UNIT CODE A3C1
10/2019 NORTH AMERICA
SECTION 19
ATTACHMENTS
DESCRIPTION PAGE
FORKS
KEY:
A: H2.0UT
B: H2.5UT
C: H3.0UT
D: H3.5UT
QTY
ITEM PART NO. DESCRIPTION A B C D
1 4692798 Fork (1070 mm) ........................................................................ 2 .. .. ..
1 4693019 Fork (1220 mm) ........................................................................ 2 .. .. ..
1 4693020 Fork (1370 mm) ........................................................................ 2 .. .. ..
1 4693021 Fork (1520 mm) ........................................................................ 2 .. .. ..
1 4693022 Fork (1670 mm) ........................................................................ 2 .. .. ..
1 4693023 Fork (1820 mm) ........................................................................ 2 .. .. ..
1 4693024 Fork (1970 mm) ........................................................................ 2 .. .. ..
1 4693025 Fork (2120 mm) ........................................................................ 2 .. .. ..
1 4693026 Fork (2300 mm) ........................................................................ 2 .. .. ..
1 4693027 Fork (2440 mm) ........................................................................ 2 .. .. ..
1 4693028 Fork (1070 mm) ........................................................................ .. 2 .. ..
1 4693029 Fork (1220 mm) ........................................................................ .. 2 .. ..
1 4693030 Fork (1370 mm) ........................................................................ .. 2 .. ..
1 4693031 Fork (1520 mm) ........................................................................ .. 2 .. ..
1 4693032 Fork (1670 mm) ........................................................................ .. 2 .. ..
1 4693033 Fork (1820 mm) ........................................................................ .. 2 .. ..
1 4693034 Fork (1970 mm) ........................................................................ .. 2 .. ..
1 4693035 Fork (2120 mm) ........................................................................ .. 2 .. ..
1 4693036 Fork (2300 mm) ........................................................................ .. 2 .. ..
1 4693037 Fork (2440 mm) ........................................................................ .. 2 .. ..
1 4693038 Fork (1070 mm) ........................................................................ .. .. 2 ..
1 4693039 Fork (1220 mm) ........................................................................ .. .. 2 ..
1 4693040 Fork (1370 mm) ........................................................................ .. .. 2 ..
1 4693041 Fork (1520 mm) ........................................................................ .. .. 2 ..
1 4693042 Fork (1670 mm) ........................................................................ .. .. 2 ..
1 4693043 Fork (1820 mm) ........................................................................ .. .. 2 ..
1 4693045 Fork (1970 mm) ........................................................................ .. .. 2 ..
1 4693046 Fork (2120 mm) ........................................................................ .. .. 2 ..
1 4693047 Fork (2300 mm) ........................................................................ .. .. 2 ..
1 4693048 Fork (2440 mm) ........................................................................ .. .. 2 ..
1 4693049 Fork (1070 mm) ........................................................................ .. .. .. 2
1 4693050 Fork (1220 mm) ........................................................................ .. .. .. 2
1 4693051 Fork (1370 mm) ........................................................................ .. .. .. 2
1 4693052 Fork (1520 mm) ........................................................................ .. .. .. 2
1 4693053 Fork (1670 mm) ........................................................................ .. .. .. 2
1 4693054 Fork (1820 mm) ........................................................................ .. .. .. 2
1 4693055 Fork (1970 mm) ........................................................................ .. .. .. 2
1 4693056 Fork (2120 mm) ........................................................................ .. .. .. 2
1 4693057 Fork (2300 mm) ........................................................................ .. .. .. 2
1 4693058 Fork (2440 mm) ........................................................................ .. .. .. 2
2 4678183 Pin ........................................................................................ 2 2 2 2
3 4678192 Spring ................................................................................... 2 2 .. ..
3 4678189 Spring ................................................................................... .. .. 2 ..
3 4679428 Spring ................................................................................... .. .. .. 2
FORKS
KEY:
A: H2.0UT
B: H2.5UT
C: H3.0UT
D: H3.5UT
QTY
ITEM PART NO. DESCRIPTION A B C D
4 4678190 Handle .................................................................................. 2 2 2 2
20 NUMERICAL INDEX
UNIT CODE A3C1
10/2019 NORTH AMERICA
SECTION 20
NUMERICAL INDEX
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
NOTES