Catalago H50XT

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H40XT, H50XT, H60XT

(A386)

4212670 ©2017 HYSTER COMPANY


08/2017
UNIT CODE A386
08/2017 NORTH AMERICA

SECTIONS

1 FRAME

2 ENGINE ASSEMBLY - LPG

3 ENGINE ASSEMBLY - YANMAR

4 FUEL SYSTEM

5 ELECTRICAL SYSTEM-COMMON TO UNIT

6 TRANSMISSION

7 DRIVE AXLE

8 STEERING SYSTEM

9 BRAKE SYSTEM

10 HYDRAULIC SYSTEM

11 MAST-TWO STAGE LIMITED FREE-LIFT

12 MAST-THREE STAGE FULL FREE-LIFT

13 OPTIONS

14 NUMERICAL INDEX

This Parts Manual is divided into 14 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
UNIT CODE A386
08/2017 NORTH AMERICA

TABLE OF CONTENTS

DESCRIPTION PAGE
A
ACCUMULATOR
THREE STAGE FFL/TWO STAGE LFL ...................................................................................................... 13-10
AIR FILTER ASSEMBLY
DUAL ELEMENT ......................................................................................................................................... 4-4
SINGLE ELEMENT ..................................................................................................................................... 4-3
AIR INTAKE
PSI ENGINE ................................................................................................................................................ 4-2
AIR INTAKE SYSTEM
PRE-CLEANER ........................................................................................................................................... 4-5
WITHOUT SILENCER - YANMAR 3.3L, DIESEL ....................................................................................... 4-28
ALTERNATOR
PSI 2.4L ....................................................................................................................................................... 2-40
YANMAR 3.3L ............................................................................................................................................. 3-35
ARMREST SLIDER ASSEMBLY ..................................................................................................................... 1-20

B
BACKUP ALARM ............................................................................................................................................ 13-6
BALANCER
PSI 2.4L ....................................................................................................................................................... 2-38
BATTERY ........................................................................................................................................................ 5-20
BATTERY AND DISCONNECT SWITCH
YANMAR DIESEL ....................................................................................................................................... 5-21
BATTERY CABLES ......................................................................................................................................... 5-22
YANMAR DIESEL ....................................................................................................................................... 5-23
BRAKE ASSEMBLY ........................................................................................................................................ 9-2
BRAKE LINKAGE, SINGLE PEDAL ................................................................................................................ 9-6

C
CAB HEATER COOLANT
PSI 2.4L ....................................................................................................................................................... 2-41
CAMSHAFT AND DRIVE GEAR
YANMAR 3.3L ............................................................................................................................................. 3-22
CAMSHAFT AND VALVES
PSI 2.4L ....................................................................................................................................................... 2-30
CARRIAGE
THREE STAGE FULL FREE-LIFT .............................................................................................................. 12-34
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 11-18
CONTROLLER
E-HYDRAULICS .......................................................................................................................................... 5-12
RETURN TO SET TILT GROUP ................................................................................................................. 13-4
COOLING SYSTEM
PSI ANTI-CLOG .......................................................................................................................................... 2-6
PSI STANDARD .......................................................................................................................................... 2-4
YANMAR STANDARD AND ANTI-CLOG - WITHOUT SILENCER ............................................................ 3-2
YANMAR STANDARD AND ANTI-CLOG - WITH SILENCER .................................................................... 3-4
COUNTER/REVERSE CLUTCH ..................................................................................................................... 6-8
COUNTERWEIGHT ........................................................................................................................................ 1-2

©2017 HYSTER COMPANY See Service Manual i


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
COUNTERWEIGHT EXHAUST
WITH CATALYTIC CONVERTER - PSI 2.4L LPG AND 2.4L BI-FUEL ...................................................... 2-12
WITHOUT CATALYTIC CONVERTER - PSI 2.4L LPG AND 2.4L BI-FUEL ............................................... 2-14
YANMAR 3.3L ............................................................................................................................................. 3-6
COWL ELECTRICAL
FORWARD AND REVERSE LEVER .......................................................................................................... 5-11
MONOTROL ................................................................................................................................................ 5-10
COWL MOUNT ................................................................................................................................................ 1-6
CRANKSHAFT AND PISTONS
YANMAR 3.3L - DIESEL ............................................................................................................................. 3-16
CYLINDER BLOCK
PSI 2.4L ....................................................................................................................................................... 2-26
YANMAR 3.3L - DIESEL ............................................................................................................................. 3-12
CYLINDER HEAD
PSI 2.4L ....................................................................................................................................................... 2-28
YANMAR 3.3L - DIESEL ............................................................................................................................. 3-14

D
DIPSTICK AND TUBE
PSI 2.4L LPG .............................................................................................................................................. 2-50
DOCUMENT CLIP
WITHOUT HOOD BLANKET ...................................................................................................................... 13-8
DRIVE AXLE AND ATTACHING PARTS ........................................................................................................ 7-2
DRIVE AXLE CENTER SECTION AND HUB ASSY ....................................................................................... 7-6
DRIVE TIRES AND WHEELS
PNEUMATIC ............................................................................................................................................... 7-13
PNEUMATIC - DUAL WHEEL ..................................................................................................................... 7-15
PNEUMATIC 28 X 9-15 - OPTIONAL ......................................................................................................... 7-9
RADIAL TIRE .............................................................................................................................................. 7-16
RADIAL TIRE - DUAL WHEEL .................................................................................................................... 7-18
SOLID TIRE ................................................................................................................................................ 7-10
SOLID TIRE - DUAL WHEEL ...................................................................................................................... 7-12
DSR COOLANT CIRCUT
PSI 2.4L LPG .............................................................................................................................................. 2-52

E
ELECTRICAL ARRANGEMENT
FRAME - PSI 2.4L LPG AND 2.4L BI-FUEL ............................................................................................... 5-2
FRAME - YANMAR DIESEL ....................................................................................................................... 5-4
ELECTRICAL SENSORS
PSI 2.4L LPG AND 2.4L BI-FUEL ............................................................................................................... 2-18
ENGINE AND ATTACHING PARTS
PSI 2.4L LPG AND 2.4L BI-FUEL ............................................................................................................... 2-20
ENGINE CONTROL MODULE MOUNTING
PSI 2.4L ....................................................................................................................................................... 2-17
ENGINE GASKET KIT
YANMAR 3.3L ............................................................................................................................................. 3-38
ENGINE MOUNTING
PSI ENGINE ................................................................................................................................................ 2-16

ii See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
YANMAR ENGINE ...................................................................................................................................... 3-8
EXHAUST MANIFOLD
PSI 2.4L ....................................................................................................................................................... 2-42

F
FAN ASSEMBLY ............................................................................................................................................. 2-24
FENDER EXTENSIONS .................................................................................................................................. 1-28
FIRE EXTINGUISHER .................................................................................................................................... 13-2
FLOORPLATES AND COVERS
DIESEL AND BI-FUEL ................................................................................................................................ 1-24
LPG ............................................................................................................................................................. 1-22
FLYWHEEL MOUNTING HARDWARE
PSI 2.4L LPG AND 2.4L BI-FUEL ............................................................................................................... 2-21
YANMAR 3.3L ............................................................................................................................................. 3-34
FORK POSITIONER ASSEMBLY ................................................................................................................... 13-30
FORKS ............................................................................................................................................................ 1-30
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT - A387 MAST SERIES ......................................................................... 12-14
THREE STAGE FULL FREE-LIFT - A397 MAST SERIES ......................................................................... 12-28
FRONT COVER AND OIL PAN
PSI 2.4L ....................................................................................................................................................... 2-44
FUEL FILTER AND WATER SEPARATOR
YANMAR 3.3L ............................................................................................................................................. 3-24
FUEL INJECTION SYSTEM
YANMAR 3.3L ............................................................................................................................................. 3-28
FUEL RAIL
PSI 2.4L BI-FUEL ........................................................................................................................................ 4-14
FUEL REGULATING SYSTEM
PSI 2.4L LPG AND 2.4L BI-FUEL ............................................................................................................... 4-8
FUEL SENDER AND ATTACHING PARTS
PSI 2.4L BI-FUEL ........................................................................................................................................ 4-18
FUEL SYSTEM
PSI 2.4L BI-FUEL ........................................................................................................................................ 4-16
PSI-LPG - WITHOUT LOW FUEL SENSOR ............................................................................................... 4-6
YANMAR 3.3L ............................................................................................................................................. 4-29
FULL SUSPENSION SEAT
ELECTRO-HYDRAULIC NON-SWIVEL - SHEET 4 OF 4 .......................................................................... 1-18
MANUAL HYDRAULIC NON-SWIVEL - SHEET 4 OF 4 ............................................................................. 1-16
RECLINER KIT - SHEET 2 OF 4 ................................................................................................................ 1-14
SERVICE KITS FOR NON-SWIVEL - SHEET 3 OF 4 ................................................................................ 1-15
FULL-SUSPENSION SEAT
SHEET 1 OF 4 ............................................................................................................................................ 1-12

G
GEAR HOUSING
YANMAR 3.3L ............................................................................................................................................. 3-32

H
HAND LEVERS
THREE AND FOUR FUNCTION ................................................................................................................. 10-8

©2017 HYSTER COMPANY See Service Manual iii


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
THREE AND FOUR FUNCTION WITH RTST ............................................................................................ 10-10
HARNESS GROUP
FRAME - PSI 2.4L LPG AND 2.4L BI-FUEL ............................................................................................... 5-6
FRAME - YANMAR DIESEL ....................................................................................................................... 5-8
LIGHTS ....................................................................................................................................................... 5-28
HEADER HOSE AND ATTACHING PARTS ................................................................................................... 12-30
HEADER HOSES AND ATTACHING PARTS ................................................................................................. 11-14
HI-FAN ASSEMBLY
PSI 2.4L LPG AND 2.4L BI-FUEL ............................................................................................................... 2-22
HOOD ASSEMBLY ......................................................................................................................................... 1-8
HYDRAULIC CONTROL VALVE
AUXILIARY SECTION - MANUAL CONTROLS ......................................................................................... 10-19
AUXILIARY SECTION - E-HYDRAULIC CONTROLS ................................................................................ 10-30
E-HYDRAULIC CONTROLS - THREE AND F0UR FUNCTION ................................................................. 10-22
INLET SECTION - MANUAL CONTROLS .................................................................................................. 10-14
INLET SECTION - E-HYDRAULIC CONTROLS ......................................................................................... 10-24
LIFT SECTION - MANUAL CONTROLS ..................................................................................................... 10-16
LIFT SECTION - E-HYDRAULIC CONTROLS ........................................................................................... 10-26
MANUAL CONTROLS - THREE AND FOUR FUNCTION .......................................................................... 10-12
OUTLET SECTION - MANUAL CONTROLS .............................................................................................. 10-20
OUTLET SECTION - E-HYDRAULIC CONTROLS ..................................................................................... 10-32
TILT SECTION - MANUAL CONTROLS ..................................................................................................... 10-18
TILT SECTION - E-HYDRAULIC CONTROLS ........................................................................................... 10-28
HYDRAULIC HOSES
3 AND 4 FUNCTION ................................................................................................................................... 10-6
HYDRAULIC SUPPLY AND RETURN ............................................................................................................ 10-2
DIESEL, 24CC ............................................................................................................................................ 10-4

I
IGNITION COIL
PSI 2.4L ....................................................................................................................................................... 2-36
INCHING VALVE AND ATTACHING PART .................................................................................................... 6-12
INCHING VALVE ASSEMBLY ........................................................................................................................ 6-14
INJECTION PUMP
YANMAR 3.3L ............................................................................................................................................. 3-26
INPUT/FORWARD CLUTCH ........................................................................................................................... 6-6
INSTRUMENT PANEL ASSEMBLY ................................................................................................................ 5-18
INTAKE AND EXHAUST MANIFOLD
YANMAR 3.3L ............................................................................................................................................. 3-20
INTAKE MANIFOLD
PSI 2.4L LPG AND 2.4L BI-FUEL ............................................................................................................... 2-43
INTEGRAL SIDE-SHIFT
FORK POSITIONER - TWO STAGE LIMITED FREE-LIFT ........................................................................ 13-26
FORK POSITIONER - THREE STAGE FULL FREE-LIFT .......................................................................... 13-28
INTEGRAL SIDE-SHIFT CARRIAGE
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-20
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 13-18
INTEGRAL SIDE-SHIFT CYLINDER .............................................................................................................. 13-24

iv See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
INTEGRAL SIDE-SHIFT HYDRAULIC HOSES
THREE STAGE FULL FREE LIFT .............................................................................................................. 13-23
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 13-22
INTERIOR PANELS AND COVERS ............................................................................................................... 1-26

L
LABELS
HYDRAULIC CONTROL FUNCTIONS - MINI LEVER MODULE ............................................................... 1-38
RADIATOR .................................................................................................................................................. 1-36
LIGHT GROUP
TAIL, BRAKE, BACKUP, TURN, SIDE MARKER, WORK AND STROBE LIGHTS ................................... 5-26
LOAD BACKREST EXTENSION ..................................................................................................................... 1-29
LOAD WEIGH ELECTRICAL .......................................................................................................................... 5-16
LPG LOCK-OFF
PSI 2.4L ....................................................................................................................................................... 4-9
LUBRICATION SYSTEM
YANMAR 3.3L ............................................................................................................................................. 3-18

M
MAIN LIFT CYLINDER
THREE STAGE FULL FREE-LIFT - A387 MAST SERIES ......................................................................... 12-12
THREE STAGE FULL FREE-LIFT - A397 MAST SERIES ......................................................................... 12-26
TWO STAGE LIMITED FREE LIFT - A389 ................................................................................................. 11-6
TWO STAGE LIMITED FREE LIFT - A399 ................................................................................................. 11-12
MAST ASSEMBLY
A389 ............................................................................................................................................................ 11-2
A399 ............................................................................................................................................................ 11-8
INNER MAST AND FREE-LIFT - A387 MAST SERIES .............................................................................. 12-8
INNER MAST AND FREE-LIFT - A397 MAST SERIES .............................................................................. 12-22
INTERMEDIATE MAST AND MAIN-LIFT - A387 MAST SERIES ............................................................... 12-4
INTERMEDIATE MAST AND MAIN-LIFT - A397 MAST SERIES ............................................................... 12-18
OUTER MAST - A387 MAST SERIES ........................................................................................................ 12-2
OUTER MAST - A397 MAST SERIES ........................................................................................................ 12-16
MINI-LEVER CONTROLS
WITH ARMREST - THREE FUNCTION ...................................................................................................... 5-30
WITH ARMREST - FOUR FUNCTION ........................................................................................................ 5-32
MIRRORS ........................................................................................................................................................ 13-7
MIXER/EPR AND PCV AIR HOSES
PSI 2.4L LPG AND 2.4L BI-FUEL ............................................................................................................... 4-12

N
NAMEPLATES AND LABELS
SHEET 1 OF 2 ............................................................................................................................................ 1-32
SHEET 2 OF 2 ............................................................................................................................................ 1-34
NON SUSPENSION SEAT .............................................................................................................................. 1-10

O
OIL PAN AND FLYWHEEL HOUSING
YANMAR 3.3L - DIESEL ............................................................................................................................. 3-10

©2017 HYSTER COMPANY See Service Manual v


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
OIL PUMP AND ATTACHING PARTS
PSI 2.4L ....................................................................................................................................................... 2-46
OVERHEAD EXHAUST
WITH CATALYTIC CONVERTER - PSI 2.4L LPG AND 2.4L BI-FUEL ...................................................... 2-8
WITHOUT CATALYTIC CONVERTER - PSI 2.4L LPG AND 2.4L BI-FUEL ............................................... 2-10
OVERHEAD GUARD ...................................................................................................................................... 1-4

P
PARK BRAKE ASSEMBLY ............................................................................................................................. 9-12
PARK BRAKE ATTACHING PARTS ............................................................................................................... 9-10
PISTON AND CRANKSHAFT
PSI 2.4L ....................................................................................................................................................... 2-34
POWER DISTRIBUTION MODULE ................................................................................................................ 5-14
PUMP DRIVE ASSEMBLY
PSI ENGINE ................................................................................................................................................ 10-7
PUMP MOUNT BRACKET
PSI 2.4L LPG AND 2.4L BI-FUEL ............................................................................................................... 2-49

R
ROCKER COVER
PSI 2.4L ....................................................................................................................................................... 2-32

S
SEAT BELT
INTERLOCK ................................................................................................................................................ 13-3
STARTER
PSI 2.4L ....................................................................................................................................................... 2-39
YANMAR 3.3L ............................................................................................................................................. 3-36
STEER AXLE .................................................................................................................................................. 8-2
STEER CONTROL UNIT AND ATTACHING STEER HOSES ........................................................................ 8-8
STEER CYLINDER ......................................................................................................................................... 8-4
STEER TIRES AND WHEELS ........................................................................................................................ 8-10
STEERING COLUMN AND ATTACHING PARTS .......................................................................................... 8-6
STROBE LIGHT
LED ............................................................................................................................................................. 13-9

T
TELEMETRY
CARD READER .......................................................................................................................................... 13-17
TELEMETRY LEVEL 1
GSM AND WIFI ........................................................................................................................................... 13-14
TELEMETRY LEVEL 2
HARNESS GROUP ..................................................................................................................................... 13-15
TELEMETRY LEVEL 3
DISPLAY ..................................................................................................................................................... 13-16
THROTTLE BODY
PSI 2.4L ....................................................................................................................................................... 4-10
THROTTLE CABLE
YANMAR ..................................................................................................................................................... 4-30

vi See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS
MONOTROL PEDAL YANMAR DIESEL ..................................................................................................... 4-36
MONOTROL PEDAL YANMAR DIESEL ..................................................................................................... 4-38
PSI - STANDARD PEDAL ........................................................................................................................... 4-20
PSI - STANDARD PEDAL ........................................................................................................................... 4-22
PSI - MONOTROL PEDAL .......................................................................................................................... 4-24
PSI - MONOTROL PEDAL .......................................................................................................................... 4-26
STANDARD PEDAL YANMAR DIESEL ...................................................................................................... 4-32
STANDARD PEDAL YANMAR DIESEL ...................................................................................................... 4-34
TILT CYLINDER AND MAST INSTALLATION ................................................................................................ 10-36
TILT CYLINDERS ............................................................................................................................................ 10-37
TILT HYDRAULICS AND ACCUMULATOR .................................................................................................... 10-34
TORQUE CONVERTER HOUSING AND ATTACHING PARTS .................................................................... 6-10
TRACTION SPEED LIMITER
YANMAR DIESEL ....................................................................................................................................... 13-12
TRANSMISSION COOLING ............................................................................................................................ 6-2
TRANSMISSION FLEX PLATE
PSI 2.4L ....................................................................................................................................................... 2-19
TRANSMISSION HOUSING AND ASSEMBLY .............................................................................................. 6-4

W
WATER COOLING SYSTEM
YANMAR 3.3L ............................................................................................................................................. 3-30
WATER OUTLET
WITHOUT CAB HEATER - PSI 2.4L LPG AND 2.4L BI-FUEL ................................................................... 2-51
WATER PUMP
PSI 2.4L ....................................................................................................................................................... 2-48
WIRE HARNESS
COWL - FORWARD AND REVERSE LEVER ............................................................................................ 5-42
COWL - MONOTROL PEDAL ..................................................................................................................... 5-44
E-HYDRAULICS .......................................................................................................................................... 5-48
ENGINE - PSI 2.4L LPG AND 2.4L BI-FUEL .............................................................................................. 5-34
FRAME - PSI 2.4L LPG AND 2.4L BI-FUEL ............................................................................................... 5-52
FRAME - PSI 2.4L LPG AND 2.4L BI-FUEL W/MLM .................................................................................. 5-56
FRAME - YANMAR DIESEL ....................................................................................................................... 5-62
FRAME - YANMAR DIESEL W/MLM .......................................................................................................... 5-66
HAZARD LIGHT .......................................................................................................................................... 5-38
SEAT BELT ................................................................................................................................................. 5-39
SEAT BELT INTERLOCK ........................................................................................................................... 5-40
SPEED LIMITER ......................................................................................................................................... 5-60
TELEMETRY FM1A AND FM1B ................................................................................................................. 5-70

©2017 HYSTER COMPANY See Service Manual vii


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

ABBREVIATIONS QUICK REFERENCE SHEET

Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM DEFINITION TERM DEFINITION
Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment MSTS Microprocessor Spark Timing System
D/B Date Break NPT National Pipe Threads
dbA Decibel "A" Scale O/S Oversize
DE Drive End PTO Power Take Off
ECH Empty Container Handler RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High S/N Serial Number
Stacking TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High UL Type D Diesel-Powered Safety Rating
Stacking
UL Type DS Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High
Stacking UL Type E Battery-Powered Safety Rating

ECH-6 Empty Container Handler - 6 High UL Type EE Battery-Powered Safety Rating


Stacking UL Type ES Battery-Powered Safety Rating
ECH-7 Empty Container Handler - 7 High UL Type G Gasoline-Powered Safety Rating
Stacking UL Type GS Gasoline-Powered Safety Rating
ECM Electronic Control Module UL Type LP Gas-Powered Safety Rating
ECN Engineering Change Notice UL Type LPS LP Gas-Powered Safety Rating
EEPROM Electrically Erasable Programmable U/S Undersize
Read Only Memory
UL Underwriters Laboratory
EPA US Environmental Protection Agency
V Volts
EPROM Electrically Programmable Read Only
Memory

viii See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

HOW TO USE THE ILLUSTRATED PARTS MANUAL

This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.

©2017 HYSTER COMPANY See Service Manual ix


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

HOW TO FIND THE DESIRED PART NUMBER


WHEN THE PART NUMBER AND THE NEXT subparts of assemblies. In the example on the
HIGHER ASSEMBLY IS NOT KNOWN: previous page, BEARING CAP (Item 2) is a
1. Determine the function and application of the part subpart of the major assembly CASE.
required. Turn to the Sections Page. Choose the 9. Quantities shown are for one assembly. The
general area of reference most likely to include the quantities of the subpart BEARING CAP are
part. indicated as two and two. This means two per
2. Turn to the section you chose. Use the Section CASE assembly.
Table of Contents to determine the assembly 10. Serial number breaks identify the most current
which would normally contain the part required. parts information and are shown as follows:
Then locate the part on the assembly breakdown → S/N D001H2628
page. Indicates last serial number affected.
S/N D001H2629 →
WHEN THE PART NUMBER IS NOT KNOWN
Indicates the first serial number affected.
AND THE NEXT HIGHER ASSEMBLY IS
S/N D001H1553 ↔ S/N D001H3291
KNOWN:
Indicates a range of serial numbers affected.
3. Determine the assembly the required part is used
on. Turn to the Table of Contents (Page i). ECN numbers for pending serial numbers are
shown to allow for the inclusion of the most current
4. Locate the assembly the required part is used on
parts information and are identified as follows:
and turn to the page indicated for that assembly.
→ S/N Pending Per ECN 63243
Then locate the part on the assembly breakdown
Indicates a pending serial number for last unit
page.
affected.
WHEN THE PART NUMBER IS KNOWN: S/N Pending Per ECN 63243 →
5. Use the Numerical Index (Page 14-1) to find the Indicates a pending serial number for first unit
part number. Turn to the page listed and locate the affected.
part as indicated by the item number. Date breaks are used to indicate when a change
GENERAL: occurred but a subsequent serial number break
was not recorded. This is an arbitrary date usually
The assembly breakdowns include part numbers, based on the ECN release and are identified as
descriptions, quantities required, keys and follows:
footnotes to help in selecting correct parts. → D/B 3/00
6. Parts Supersession Information. Part numbers that Indicates that a change occurred sometime
have this history will be displayed in the parts list within that month for the item affected.
in the order that they were superseded (from oldest D/B 3/00 →
to newest). The superseded part numbers will be Indicates that a change occurred sometime
shown with a line through them. within that month for the item affected.
D/B 3/00 ↔ D/B 4/00
Five periods in the PART NO. column (. . . . .)
Indicates a range of production dates of the item
indicate that the part is either Not Serviced
affected.
Separately or there is a reference to another figure.
A figure reference is denoted by a pointing hand Contact your local dealer for Hyster lift trucks for
followed by a figure number in the DESCRIPTION serial number information for items with a ECN or
column (FFigure 10) a date break.
7. Keys are used to show two or more similar
ORDERING PARTS:
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" When ordering replacement parts, give the unit serial
and the corresponding quantity column to find the number, part number, name of part and quantity
required parts. Two periods in the QTY column (..) required.
indicate that the part is not used for that assembly.
8. Indented descriptions under the DESCRIPTION For any further information on parts, service, or
column are used to indicate assemblies and ordering, consult your local dealer for Hyster lift trucks.

x See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

IDENTIFICATION OF TRUCK SERIAL NUMBERS

(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Hyster lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

©2017 HYSTER COMPANY See Service Manual xi


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

PUBLICATIONS

Every new lift truck is provided with an OPERATING MANUALS with complete replacement part
MANUAL. This manual has information that the identification, are available at a nominal fee from your
operator must know for inspection and operation of the Hyster dealer to assist users in effectively maintaining
lift truck. Hyster lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
SERVICE MAINTENANCE MANUALS, which provide for this model lift truck.
service and overhaul procedures, and PARTS

PUBLICATION HYSTER PART NUMBER

Operating Manual........................................................................................................................ 4212669

Service Manual (Complete)......................................................................................................... 4150970

Parts Manual............................................................................................................................... 4212670

xii See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

1 FRAME
UNIT CODE A386
08/2017 NORTH AMERICA

SECTION 1
FRAME

DESCRIPTION PAGE

ARMREST SLIDER ASSEMBLY ..................................................................................................................... 1-20


COUNTERWEIGHT ........................................................................................................................................ 1-2
COWL MOUNT ................................................................................................................................................ 1-6
FENDER EXTENSIONS .................................................................................................................................. 1-28
FLOORPLATES AND COVERS
DIESEL AND BI-FUEL ................................................................................................................................ 1-24
LPG ............................................................................................................................................................. 1-22
FORKS ............................................................................................................................................................ 1-30
FULL SUSPENSION SEAT
ELECTRO-HYDRAULIC NON-SWIVEL - SHEET 4 OF 4 .......................................................................... 1-18
MANUAL HYDRAULIC NON-SWIVEL - SHEET 4 OF 4 ............................................................................. 1-16
RECLINER KIT - SHEET 2 OF 4 ................................................................................................................ 1-14
SERVICE KITS FOR NON-SWIVEL - SHEET 3 OF 4 ................................................................................ 1-15
FULL-SUSPENSION SEAT
SHEET 1 OF 4 ............................................................................................................................................ 1-12
HOOD ASSEMBLY ......................................................................................................................................... 1-8
INTERIOR PANELS AND COVERS ............................................................................................................... 1-26
LABELS
HYDRAULIC CONTROL FUNCTIONS - MINI LEVER MODULE ............................................................... 1-38
RADIATOR .................................................................................................................................................. 1-36
LOAD BACKREST EXTENSION ..................................................................................................................... 1-29
NAMEPLATES AND LABELS
SHEET 1 OF 2 ............................................................................................................................................ 1-32
SHEET 2 OF 2 ............................................................................................................................................ 1-34
NON SUSPENSION SEAT .............................................................................................................................. 1-10
OVERHEAD GUARD ...................................................................................................................................... 1-4

©2017 HYSTER COMPANY See Service Manual 1-1


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

COUNTERWEIGHT (FIGURE 1-1)

ITEM PART NO. DESCRIPTION QTY


1 4193324 Counterweight (H40XT) ...................................................................................... 1
1 4193325 Counterweight (H50XT) ...................................................................................... 1
1 4193326 Counterweight (H60XT) ...................................................................................... 1
2 292629 Capscrew ............................................................................................................ 1
3 2111847 Pin ....................................................................................................................... 1
4 4161345 Washer ............................................................................................................... 1
5 1347045 Fastener .............................................................................................................. AR
6 2021395 Cap ..................................................................................................................... 3
7 4156845 Seal (Counterweight) .......................................................................................... 1

1-2 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

NOTES

©2017 HYSTER COMPANY See Service Manual 1-3


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

OVERHEAD GUARD (FIGURE 1-2)

1-4 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

OVERHEAD GUARD
ITEM PART NO. DESCRIPTION QTY
1 4108996 Overhead Guard (High without Cab) .................................................................. 1
2 4108941 Plate Wldmt ........................................................................................................ 2
3 1581590 Capscrew ............................................................................................................ 4
4 1536813 Handle (Grab) ..................................................................................................... 1
5 1586627 Capscrew ............................................................................................................ 2
6 1530243 Insert ................................................................................................................... 2
7 1613433 Capscrew ............................................................................................................ 6
8 4649269 Cap ..................................................................................................................... 2
9 1531001 Insert ................................................................................................................... 4
10 2070223 Handle (Assembly) ............................................................................................. 1
10 2069454 Handle ............................................................................................................ 1
10 1566726 Push Button Switch ........................................................................................ 1
10 1493465 Connector (2 Pin) ........................................................................................... 1
10 1330414 Connector (Secondary Lock) .......................................................................... 1
10 1330437 Terminal (Pin) ................................................................................................. 2
11 2021719 Grommet ............................................................................................................. 1
12 4167139 Capscrew ............................................................................................................ 2
13 1531001 Insert ................................................................................................................... 2
14 1500912 Clip ...................................................................................................................... 1
15 1582464 Fastener .............................................................................................................. 1
16 4154502 Lockwasher ......................................................................................................... 4
17 1318914
216877 Nut ...................................................................................................................... 6
18 4151588 Grille , Air Intake ................................................................................................. 1
a 1363916 Plug ..................................................................................................................... AR
a 1558219 Grommet ............................................................................................................. AR
a 1574301 Plug (Yellow) ....................................................................................................... AR
a 1363918 Plug ..................................................................................................................... AR
a 4170282 Plug ..................................................................................................................... AR

FOOTNOTES:
a Not Illustrated

©2017 HYSTER COMPANY See Service Manual 1-5


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

COWL MOUNT (FIGURE 1-3)

ITEM PART NO. DESCRIPTION QTY


1 4147376 Cowl .................................................................................................................... 1
2 1581586 Capscrew ............................................................................................................ 4
3 1581587 Capscrew ............................................................................................................ 2
4 4154501 Lockwasher ......................................................................................................... 6
5 1531001 Insert ................................................................................................................... 7

1-6 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

NOTES

©2017 HYSTER COMPANY See Service Manual 1-7


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

HOOD ASSEMBLY (FIGURE 1-4)

1-8 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

HOOD ASSEMBLY
ITEM PART NO. DESCRIPTION QTY
1 2082050 Hood ................................................................................................................... 1
2 2082044 Hinge .................................................................................................................. 2
3 1382472
1502543 Nut ...................................................................................................................... 4
4 2082045 Cover .................................................................................................................. 1
5 2089745 Lock .................................................................................................................... 1
6 4109993
1527879 Capscrew ............................................................................................................ 6
7 2094225 Trim ..................................................................................................................... 1
8 296418 Washer ............................................................................................................... 1
9 1563369 Ball Stud , For 750N Gas Spring ........................................................................ 2
9 a 4011397 Ball Stud (For Lift and Latch) .............................................................................. 1
10 2082043 Grommet ............................................................................................................. 1
11 2083949 Hook ................................................................................................................... 1
12 1527880 Capscrew ............................................................................................................ 2
13 2066599 Nut ...................................................................................................................... 2
14 4134989 Gas Spring , 750N Gas Spring ........................................................................... 1
14 a 4170275 Gas Spring (Lift and Latch) ................................................................................. 1
15 1382472
1502543 Nut ...................................................................................................................... 2
16 313828 Nut ...................................................................................................................... 1
17 4170600 Bracket Wldmt (Hood Reinforcement) ................................................................ 1

FOOTNOTES:
a Optional

©2017 HYSTER COMPANY See Service Manual 1-9


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

NON SUSPENSION SEAT (FIGURE 1-5)

1-10 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

NON SUSPENSION SEAT


ITEM PART NO. DESCRIPTION QTY
4638764 Seat-Non Suspension Assembly ........................................................................ 1
1 4615813 Seat-Non Suspension .................................................................................... 1
2 ..... RH Hip Restraint ............................................................................................ 1
3 ..... LH Hip Restraint ............................................................................................. 1
4 4118204 Plate ............................................................................................................... 1
5 4639540 Seat Rail Assembly (Includes Locking and Slave Seat Rails) ........................ 1
6 4030278 Box , Operator Manual ................................................................................... 1
7 4030279 Cover .............................................................................................................. 1
8 4639586 Sensor Assembly, Operator Presence (Includes Housing) ............................ 1
8 4639542 Sensor , Operator Presence ...................................................................... 1
9 1479453 Clamp ............................................................................................................. 1
10 320157 Washer ........................................................................................................... 12
11 292681 Lockwasher .................................................................................................... 10
12 136749 Screw ............................................................................................................. 14
13 296463 Screw ............................................................................................................. 4
14 2022719 Nut .................................................................................................................. 2
15 1603701 Seat Belt (Standard) ........................................................................................... 1
15 1641250 Seat Belt , High Visibility, Red ............................................................................ 1
15 4053079 Seat Belt (High Visibility with Interlock) .............................................................. 1
16 1382472
1502543 Nut ...................................................................................................................... 4
17 1581852 Washer ............................................................................................................... 3
18 221530 Capscrew ............................................................................................................ 1
19 221536 Capscrew ............................................................................................................ 1
20 221353 Locknut ............................................................................................................... 2
21 19901 Roll Pin ............................................................................................................... 1
22 4007891 Cover Plate ......................................................................................................... 1
23 296357 Washer ............................................................................................................... 2
24 2107969 Cover (Seat-Side Electrical) ............................................................................... 1
25 1694830 Capscrew ............................................................................................................ 2
26 272133 Clamp ................................................................................................................. 1
27 15127 Washer ............................................................................................................... 1
28 292500 Capscrew ............................................................................................................ 2
29 1593334 Nut ...................................................................................................................... 2
30 ..... Washer ............................................................................................................... 4
31 ..... Fastener .............................................................................................................. 2

©2017 HYSTER COMPANY See Service Manual 1-11


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

FULL-SUSPENSION SEAT (FIGURE 1-6)


SHEET 1 OF 4

1-12 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

FULL-SUSPENSION SEAT
SHEET 1 OF 4

ITEM PART NO. DESCRIPTION QTY


4638762 Seat-Full Suspension (Vinyl) .............................................................................. 1
4638763 Seat-Full Suspension (Cloth) .............................................................................. 1
1 1703901 Kit-Cushion (Back Cushion, Vinyl) ................................................................. 1
1 1703898 Kit-Cushion (Back Cushion, Cloth) ................................................................. 1
2 1584643 Screw ......................................................................................................... 2
3 4151990 Kit-Seat Cushion (Vinyl) ................................................................................. 1
3 4151991 Kit-Seat Cushion (Cloth) ................................................................................. 1
3 4151994 Seat Cushion (Vinyl) .................................................................................. 1
3 4151995 Seat Cushion (Cloth) .................................................................................. 1
4 1513089 Cotter Pin (Hair) ......................................................................................... 2
5 4151992 Kit-Seat Rail ................................................................................................... 1
6 ..... Plate (LH) ................................................................................................... 1
7 ..... Plate (RH) .................................................................................................. 1
8 ..... Seat Rail (Slave) ........................................................................................ 1
9 ..... Seat Rail (Locking) ..................................................................................... 1
10 296482 Screw ......................................................................................................... 4
11 18496 Capscrew ................................................................................................... 4
12 1482995 Washer ....................................................................................................... 4
13 1367150 Nut .............................................................................................................. 4
14 4151993 Kit-Wire Harness ............................................................................................ 1
15 893818 Wire (Ground) ............................................................................................ 1
16 4036586 Kit -Seat Suspension without Swivel .............................................................. 1
17 4027341 Bracket (Angle Control) .................................................................................. 1
18 1482995 Washer ........................................................................................................... 1
19 1482925 Plate (Book Box) ............................................................................................ 1
20 1482950 Cover .............................................................................................................. 1
21 4058157 Box (Book) ...................................................................................................... 1

©2017 HYSTER COMPANY See Service Manual 1-13


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

FULL SUSPENSION SEAT (FIGURE 1-7)


RECLINER KIT — SHEET 2 OF 4

ITEM PART NO. DESCRIPTION QTY


1 1703891 Kit-Recliner (Back Seat Adjustment) .................................................................. 1
2 ..... Knob ............................................................................................................... 1
3 ..... Lever .............................................................................................................. 1
4 1482905 Plate ............................................................................................................... 1
5 ..... Spring ............................................................................................................. 1
6 1482906 Latch ............................................................................................................... 1
7 1367150 Nut .................................................................................................................. 2

1-14 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

FULL SUSPENSION SEAT (FIGURE 1-8)


SERVICE KITS FOR NON-SWIVEL — SHEET 3 OF 4

ITEM PART NO. DESCRIPTION QTY


4036586 Kit -Seat Suspension without Swivel .................................................................. 1
1 1703893 Kit-Service (Front Panel) (Non-Swivel) .......................................................... 1
1 ..... Front Panel ................................................................................................. 1
2 ..... Capscrew ................................................................................................... 2
3 ..... Roll Pin ....................................................................................................... 1
4 4046492 Lever (Spring Pull) .......................................................................................... 2
5 1703892 Kit-Weight Adjuster ......................................................................................... 1
5 ..... Knob ........................................................................................................... 1
6 ..... Cotter Pin ................................................................................................... 1
7 ..... Bushing ...................................................................................................... 1
8 ..... Washer ....................................................................................................... 1
9 ..... U-Joint ........................................................................................................ 1

©2017 HYSTER COMPANY See Service Manual 1-15


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

FULL SUSPENSION SEAT (FIGURE 1-9)


MANUAL HYDRAULIC NON-SWIVEL — SHEET 4 OF 4

1-16 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

FULL SUSPENSION SEAT


MANUAL HYDRAULIC NON-SWIVEL – SHEET 4 OF 4

ITEM PART NO. DESCRIPTION QTY


1 2099951 Armrest (Right-Hand Side) ................................................................................. 1
2 4612911 Armrest (Left-Hand Side) .................................................................................... 1
3 18473 Capscrew ............................................................................................................ 2
4 18462 Capscrew ............................................................................................................ 2
5 4004776 Cover Plate ......................................................................................................... 1
6 169874 Nut ...................................................................................................................... 4
7 1512536 Washer ............................................................................................................... 2
8 18735 Screw .................................................................................................................. 2
9 4007318 Spacer ................................................................................................................ 2
10 1581852 Washer ............................................................................................................... 3
11 221530 Capscrew ............................................................................................................ 1
12 221536 Capscrew ............................................................................................................ 1
13 221353 Locknut ............................................................................................................... 2
14 1382472
1502543 Nut ...................................................................................................................... 4
15 4154326 Seat Belt (Standard) ........................................................................................... 1
15 1641250 Seat Belt , High Visibility, Red ............................................................................ 1
15 4156292 Seat Belt (High Visibility Interlock) (Alternate Part) ............................................ 1
16 4653525 Wire Harness (Alternate Part) ............................................................................. 1
17 19901 Roll Pin ............................................................................................................... 1

©2017 HYSTER COMPANY See Service Manual 1-17


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

FULL SUSPENSION SEAT (FIGURE 1-10)


ELECTRO-HYDRAULIC NON-SWIVEL — SHEET 4 OF 4

1-18 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

FULL SUSPENSION SEAT


ELECTRO-HYDRAULIC NON-SWIVEL – SHEET 4 OF 4

ITEM PART NO. DESCRIPTION QTY


1 4612911 Armrest (Left-Hand Side) .................................................................................... 1
2 18462 Capscrew ............................................................................................................ 1
3 18473 Capscrew ............................................................................................................ 1
4 169874 Nut ...................................................................................................................... 2
5 1512536 Washer ............................................................................................................... 1
6 18735 Screw .................................................................................................................. 1
7 4007318 Spacer ................................................................................................................ 1
8 1581852 Washer ............................................................................................................... 3
9 221536 Capscrew ............................................................................................................ 1
10 221353 Locknut ............................................................................................................... 2
11 19901 Roll Pin ............................................................................................................... 1
12 1694700 Spacer ................................................................................................................ 1
13 221542 Capscrew ............................................................................................................ 1
14 1382472
1502543 Nut ...................................................................................................................... 4
15 1603701 Seat Belt (Standard) ........................................................................................... 1
15 1641250 Seat Belt , High Visibility, Red ............................................................................ 1
16 ..... Armrest (FFigure 1-11)...................................................................................... 1
16 4005010 Armrest (Slider for Mini Lever) (FFigure 1-11).............................................. 1
16 ..... Mini-Lever Modules (FFigure 5-17, FFigure 5-18)....................................... 1

©2017 HYSTER COMPANY See Service Manual 1-19


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

ARMREST SLIDER ASSEMBLY (FIGURE 1-11)

1-20 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

ARMREST SLIDER ASSEMBLY


ITEM PART NO. DESCRIPTION QTY
4005010 Armrest (Slider for Mini Lever) ............................................................................ 1
1 ..... Armrest (Handle Slide - Upper) ...................................................................... 1
1 1661511 Armrest (Slider) .......................................................................................... 1
2 1655865 Handle (Slider) ........................................................................................... 1
3 227157 Screw ......................................................................................................... 2
4 ..... Bracket Weldment .......................................................................................... 1
5 296360 Washer ........................................................................................................... 4
6 313828 Nut .................................................................................................................. 4
7 296165 Capscrew ....................................................................................................... 2
8 1531558 Insert .............................................................................................................. 3
9 ..... Armrest (Handle Slide Assy) .......................................................................... 1
9 1661511 Armrest (Slider) .......................................................................................... 1
10 1655865 Handle (Slider) ........................................................................................... 1
11 227157 Screw ......................................................................................................... 2
12 313828 Nut ...................................................................................................................... 2
13 296360 Washer ............................................................................................................... 2
14 18738 Capscrew ............................................................................................................ 1
15 4007319 Spacer ................................................................................................................ 1
16 18473 Capscrew ............................................................................................................ 1
17 4007318 Spacer ................................................................................................................ 1
18 4004775 Bracket ................................................................................................................ 1
19 18462 Capscrew ............................................................................................................ 1
20 4004776 Cover Plate ......................................................................................................... 1
21 169874 Nut ...................................................................................................................... 2
22 4603492 Cover .................................................................................................................. 1
23 2062875 Capscrew ............................................................................................................ 5
24 4603493 Cover .................................................................................................................. 1
25 316826 Nut ...................................................................................................................... 1
26 320160 Washer ............................................................................................................... 1
27 1650640 Washer ............................................................................................................... 2
28 296379 Washer ............................................................................................................... 6
29 ..... Mini-Lever Control Arm (FFigure 5-17, FFigure 5-18)...................................... 1

©2017 HYSTER COMPANY See Service Manual 1-21


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

FLOORPLATES AND COVERS (FIGURE 1-12)


LPG

1-22 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

FLOORPLATES AND COVERS


LPG
KEY:
A: Standard
B: Monotrol
QTY
ITEM PART NO. DESCRIPTION A B
1 4606026 Panel (Front, LH) ........................................................................................ 1 1
2 4606027 Panel (Front, RH) ....................................................................................... 1 1
4 2081357 Panel (Rear, LH) ........................................................................................ 1 1
5 2081358 Panel (Rear, RH) ........................................................................................ 1 1
6 4109638 Cover (Radiator) ......................................................................................... 1 1
7 4145524 Step (LH) .................................................................................................... 1 1
8 4145525 Step (RH) ................................................................................................... 1 1
9 4600091 Steel Plate (Floor) ...................................................................................... 1 1
10 4604644 Floormat (Standard) ................................................................................... 1 ..
12 4604645 Floormat (Monotrol) .................................................................................... .. 1
14 1710006 Capscrew ................................................................................................... 12 12
15 4149893 Washer ....................................................................................................... 8 8
16 2070024 Bolt ............................................................................................................. 2 2
17 1480237 Nut , Foldover ............................................................................................. 8 8
18 1613324 Capscrew ................................................................................................... 8 8
19 1709980 Washer ....................................................................................................... 4 4
20 1531001 Insert .......................................................................................................... 4 4
21 1530243 Insert .......................................................................................................... 2 2
22 1531001 Insert .......................................................................................................... 8 8
23 1581851 Washer ....................................................................................................... 2 2

©2017 HYSTER COMPANY See Service Manual 1-23


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

FLOORPLATES AND COVERS (FIGURE 1-13)


DIESEL AND BI-FUEL

1-24 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

FLOORPLATES AND COVERS


DIESEL AND BI-FUEL
KEY:
A: Standard
B: Monotrol
QTY
ITEM PART NO. DESCRIPTION A B
1 4606026 Panel (Front, LH) ........................................................................................ 1 1
2 4606027 Panel (Front, RH) ....................................................................................... 1 1
4 2081356 Panel (Rear, LH) ........................................................................................ 1 1
5 2081358 Panel (Rear, RH) ........................................................................................ 1 1
6 4109638 Cover (Radiator) ......................................................................................... 1 1
7 4650883 Splash Guard (Fuel Filler) .......................................................................... 1 1
8 2080066 Packing (Fuel) ............................................................................................ 1 1
9 4145524 Step (LH) .................................................................................................... 1 1
10 4145525 Step (RH) ................................................................................................... 1 1
11 4600091 Steel Plate (Floor) ...................................................................................... 1 1
12 4604644 Floormat (Standard) ................................................................................... 1 ..
13 4156658 Floormat (Monotrol) .................................................................................... .. 1
16 1710006 Capscrew ................................................................................................... 12 12
17 4149893 Washer ....................................................................................................... 8 8
18 2070024 Bolt ............................................................................................................. 2 2
19 1480237 Nut , Foldover ............................................................................................. 8 8
20 1613324 Capscrew ................................................................................................... 8 8
21 1709980 Washer ....................................................................................................... 4 4
22 1531001 Insert .......................................................................................................... 4 4
23 1530243 Insert .......................................................................................................... 2 2
24 1531001 Insert .......................................................................................................... 8 8
25 1581851 Washer ....................................................................................................... 2 2

©2017 HYSTER COMPANY See Service Manual 1-25


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

INTERIOR PANELS AND COVERS (FIGURE 1-14)

1-26 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

INTERIOR PANELS AND COVERS


ITEM PART NO. DESCRIPTION QTY
1 2080168 Cover (Column Front) ......................................................................................... 1
1 d 4659016 Cover (Column Front) ......................................................................................... 1
2 b 4639585 Cover (Column Back) ......................................................................................... 1
2 e 4179803 Cover (Column Back) ......................................................................................... 1
3 2027655 Screw .................................................................................................................. 2
4 1710006 Capscrew ............................................................................................................ 7
5 4149893 Washer ............................................................................................................... 15
6 1566420 Nut (Foldover) ..................................................................................................... 5
7 4149893 Washer ............................................................................................................... 2
8 4144761 Cover Plate ......................................................................................................... 1
9 1534417 Capscrew ............................................................................................................ 2
10 1710007 Capscrew ............................................................................................................ 5
11 4659260 Cover (Parking Lever) ......................................................................................... 1
11 c 2082105 Cover (Parking Lever) ......................................................................................... 1
12 2082106 Cover (Reserve Tank) ........................................................................................ 1
13 2082102 Panel (LH Dash) ................................................................................................. 1
14 2082103 Dash Panel (RH) ................................................................................................. 1
14 c 4179801 Dash Panel (RH) ................................................................................................. 1
15 2027356 Cup Holder .......................................................................................................... 1
16 2084606 Screw .................................................................................................................. 4
17 2091344 Nut ...................................................................................................................... 4
18 2082104 Panel (Kick, Standard) ........................................................................................ 1
18 2083480 Panel (Kick, Monotrol) ........................................................................................ 1
a 2092207 Cover (Mounting Panel) ...................................................................................... 5
a 4153136 Ignition Switch (Located in Steering Column Back Cover) ................................. 1
a 1687435 Knob (Keyless Start) ........................................................................................... 1
a 1337197 Key Set ............................................................................................................... 1

FOOTNOTES:
a Not illustrated d With Telemetry Level 1 through 3
b Standard and Telementry Level 1 e With Telemetry Level 2 and 3
c With 12V Outlet

©2017 HYSTER COMPANY See Service Manual 1-27


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

FENDER EXTENSIONS (FIGURE 1-15)

ITEM PART NO. DESCRIPTION QTY


1 4125465 Fender (RH H40-50XT) ...................................................................................... 1
1 4125466 Fender (RH H60XT) ............................................................................................ 1
2 4125157 Fender (LH H40-50XT) ....................................................................................... 1
2 4125158 Fender (LH H60XT) ............................................................................................ 1
3 1608654 Capscrew ............................................................................................................ 2
4 2076289 Capscrew ............................................................................................................ 4
5 1586432 Nut ...................................................................................................................... 4

1-28 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

LOAD BACKREST EXTENSION (FIGURE 1-16)

ITEM PART NO. DESCRIPTION QTY


1 4134518 Load Backrest (42 in) (Class II) .......................................................................... 1
1 4134522 Load Backrest (42 in.) (Class III) ........................................................................ 1
2 1581838 Capscrew ............................................................................................................ 4
2 a 1581593 Capscrew ............................................................................................................ 4
3 1581853 Washer ............................................................................................................... 4
4 1581849 Nut ...................................................................................................................... 4

FOOTNOTES:
a With Integral Side Shift

©2017 HYSTER COMPANY See Service Manual 1-29


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

FORKS (FIGURE 1-17)

KEY:
A: Standard, Class II (3.9 in. x 1.6 in.)
B: Standard, Class III (4.9 in. x 2 in.)
QTY
ITEM PART NO. DESCRIPTION A B
1 4083380 Fork (43 in.) (BOLZONI) ............................................................................. 2 ..
1 4083381 Fork (47 in.) (BOLZONI) ............................................................................. 2 ..
1 4083873 Fork (43 in.) (BOLZONI) ............................................................................. .. 2
1 4083875 Fork (47 in.) (BOLZONI) ............................................................................. .. 2
1 4083879 Fork (54 in.) (BOLZONI) ............................................................................. .. 2
1 4083880 Fork (60 in.) (BOLZONI) ............................................................................. .. 2
1 4083882 Fork (72 in.) (BOLZONI) ............................................................................. .. 2
2 4083646 Lever ...................................................................................................... 1 1
3 4083647 Pin .......................................................................................................... 1 1
4 4083648 Spring .................................................................................................... 1 1
5 1523733 Pin .......................................................................................................... 1 ..
5 1523737 Pin .......................................................................................................... .. 1
5 4083649 Pin (CLASS II) ....................................................................................... 1 ..
5 4083651 Pin (CLASS III) ...................................................................................... .. 1

1-30 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

NOTES

©2017 HYSTER COMPANY See Service Manual 1-31


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

NAMEPLATES AND LABELS (FIGURE 1-18)


SHEET 1 OF 2

1-32 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

NAMEPLATES AND LABELS


SHEET 1 OF 2

ITEM PART NO. DESCRIPTION QTY


1 4149529 Label -HYSTER .................................................................................................. 1
2 505977555 Label ................................................................................................................... 1
3 4120660 Label (H40XT) .................................................................................................... 2
3 4120661 Label (H50XT) .................................................................................................... 2
3 4120662 Label (H60XT) .................................................................................................... 2
4 4035750 Label (Stability System) ...................................................................................... 2
5 505972566 Label (No Riders) ................................................................................................ 2
6 1574147 Nameplate (Incomplete Truck) ........................................................................... 1
6 1335412 Label ................................................................................................................... 1
7 389688 Nameplate Cover ................................................................................................ 1
8 170658 Rivet .................................................................................................................... 6
9 1501258 Nameplate (LP Tank) .......................................................................................... 1
10 2075417 Label (Locking Gas Spring) ................................................................................ 1
11 1339832 Label (Pinch Point) ............................................................................................. 1
12 1562353 Label (Hyster) ..................................................................................................... 2
13 a. . . . . Label-Overhead Guard Impact Rating ................................................................ 1
14 2074501 Label ................................................................................................................... 1
15 1328205 Label (Replace Operator Manual) ...................................................................... 1
16 2034460 Label (Ether Warning) ......................................................................................... 1

FOOTNOTES:
a Contact Your Local Hyster Dealer

©2017 HYSTER COMPANY See Service Manual 1-33


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

NAMEPLATES AND LABELS (FIGURE 1-19)


SHEET 2 OF 2

1-34 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

NAMEPLATES AND LABELS


SHEET 2 OF 2

ITEM PART NO. DESCRIPTION QTY


1 2074209 Label (Parking Brake Warning) ........................................................................... 1
1 2074599 Label ................................................................................................................... 1
2 4623436 Label (ID Card Reader) ...................................................................................... 1
3 4651225 Label Operator Restraint .................................................................................... 2
4 1343277 Label (Mast Warning) ......................................................................................... 1
5 1534660 Label (Patents and Trademarks) ........................................................................ 1
6 a. . . . . Label-UL Serialized (LPG) .................................................................................. 1
6 a. . . . . Label-UL Serialized (Dual-Fuel) ......................................................................... 1
7 4059405 Label System Act Type C ................................................................................... 1
8 4641249 Label (Dual-Fuel Switch) .................................................................................... 1
9 2086973 Label (Rear Wiper) ............................................................................................. 1
10 2086971 Label (Front Wiper) ............................................................................................. 1
11 2086974 Label Cab Heater Switch .................................................................................... 1
12 2093355 Label (Rear Work Light) ...................................................................................... 1
13 4150395 Label (Hazard Lights) ......................................................................................... 1
14 1339832 Label (Pinch Point) (Pinch Point) ........................................................................ 1
15 2075655 Label (Mast Warning) ......................................................................................... 1
16 4657061 Label Clamp ........................................................................................................ 1
16 2102678 Label Positioner .................................................................................................. 1

FOOTNOTES:
a Contact your local Hyster Dealer

©2017 HYSTER COMPANY See Service Manual 1-35


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

LABELS (FIGURE 1-20)


RADIATOR

1-36 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

LABELS
RADIATOR

ITEM PART NO. DESCRIPTION QTY


1 1375677 Label-Boron Free Anti- ....................................................................................... 1
2 1300094 Label (Fan Warning) ........................................................................................... 2
3 1354165 Label (Antifreeze) ............................................................................................... 1

©2017 HYSTER COMPANY See Service Manual 1-37


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

LABELS (FIGURE 1-21)


HYDRAULIC CONTROL FUNCTIONS — MINI LEVER MODULE

1-38 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

LABELS
HYDRAULIC CONTROL FUNCTIONS – MINI LEVER MODULE

ITEM PART NO. DESCRIPTION QTY


1 2102640 Label , Mini Lever ............................................................................................... 1

©2017 HYSTER COMPANY See Service Manual 1-39


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

NOTES

1-40 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

2 ENGINE ASSEMBLY - LPG


UNIT CODE A386
08/2017 NORTH AMERICA

SECTION 2
ENGINE ASSEMBLY - LPG

DESCRIPTION PAGE

ALTERNATOR
PSI 2.4L ....................................................................................................................................................... 2-40
BALANCER
PSI 2.4L ....................................................................................................................................................... 2-38
CAB HEATER COOLANT
PSI 2.4L ....................................................................................................................................................... 2-41
CAMSHAFT AND VALVES
PSI 2.4L ....................................................................................................................................................... 2-30
COOLING SYSTEM
PSI ANTI-CLOG .......................................................................................................................................... 2-6
PSI STANDARD .......................................................................................................................................... 2-4
COUNTERWEIGHT EXHAUST
WITH CATALYTIC CONVERTER - PSI 2.4L LPG AND 2.4L BI-FUEL ...................................................... 2-12
WITHOUT CATALYTIC CONVERTER - PSI 2.4L LPG AND 2.4L BI-FUEL ............................................... 2-14
CYLINDER BLOCK
PSI 2.4L ....................................................................................................................................................... 2-26
CYLINDER HEAD
PSI 2.4L ....................................................................................................................................................... 2-28
DIPSTICK AND TUBE
PSI 2.4L LPG .............................................................................................................................................. 2-50
DSR COOLANT CIRCUT
PSI 2.4L LPG .............................................................................................................................................. 2-52
ELECTRICAL SENSORS
PSI 2.4L LPG AND 2.4L BI-FUEL ............................................................................................................... 2-18
ENGINE AND ATTACHING PARTS
PSI 2.4L LPG AND 2.4L BI-FUEL ............................................................................................................... 2-20
ENGINE CONTROL MODULE MOUNTING
PSI 2.4L ....................................................................................................................................................... 2-17
ENGINE MOUNTING
PSI ENGINE ................................................................................................................................................ 2-16
EXHAUST MANIFOLD
PSI 2.4L ....................................................................................................................................................... 2-42
FAN ASSEMBLY ............................................................................................................................................. 2-24
FLYWHEEL MOUNTING HARDWARE
PSI 2.4L LPG AND 2.4L BI-FUEL ............................................................................................................... 2-21
FRONT COVER AND OIL PAN
PSI 2.4L ....................................................................................................................................................... 2-44
HI-FAN ASSEMBLY
PSI 2.4L LPG AND 2.4L BI-FUEL ............................................................................................................... 2-22
IGNITION COIL
PSI 2.4L ....................................................................................................................................................... 2-36
INTAKE MANIFOLD
PSI 2.4L LPG AND 2.4L BI-FUEL ............................................................................................................... 2-43
OIL PUMP AND ATTACHING PARTS
PSI 2.4L ....................................................................................................................................................... 2-46
OVERHEAD EXHAUST
WITH CATALYTIC CONVERTER - PSI 2.4L LPG AND 2.4L BI-FUEL ...................................................... 2-8
WITHOUT CATALYTIC CONVERTER - PSI 2.4L LPG AND 2.4L BI-FUEL ............................................... 2-10

©2017 HYSTER COMPANY See Service Manual 2-1


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

SECTION 2
ENGINE ASSEMBLY - LPG

DESCRIPTION PAGE

PISTON AND CRANKSHAFT


PSI 2.4L ....................................................................................................................................................... 2-34
PUMP MOUNT BRACKET
PSI 2.4L LPG AND 2.4L BI-FUEL ............................................................................................................... 2-49
ROCKER COVER
PSI 2.4L ....................................................................................................................................................... 2-32
STARTER
PSI 2.4L ....................................................................................................................................................... 2-39
TRANSMISSION FLEX PLATE
PSI 2.4L ....................................................................................................................................................... 2-19
WATER OUTLET
WITHOUT CAB HEATER - PSI 2.4L LPG AND 2.4L BI-FUEL ................................................................... 2-51
WATER PUMP
PSI 2.4L ....................................................................................................................................................... 2-48

2-2 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

NOTES

©2017 HYSTER COMPANY See Service Manual 2-3


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

COOLING SYSTEM (FIGURE 2-1)


PSI STANDARD

2-4 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

COOLING SYSTEM
PSI STANDARD
KEY:
A: Standard without Lint Screen
B: Standard with Lint Screen
QTY
ITEM PART NO. DESCRIPTION A B
1 4643831 Radiator ...................................................................................................... 1 1
1 4180891 Plug (Drain) ............................................................................................ 1 1
1 4180892 Radiator Cap .......................................................................................... 1 1
2 4644343 Hose (Vent) ................................................................................................ 1 1
3 323864 Strap Clamp ............................................................................................... 1 1
4 4155527 Fitting ......................................................................................................... 1 1
5 166857 Clamp ......................................................................................................... 2 2
6 2089649 Protection Tube .......................................................................................... 1 1
7 2030673 Reservoir .................................................................................................... 1 1
7 2030675 Conductor .............................................................................................. 1 1
7 2030677 Hose Assy .............................................................................................. 2 2
7 2030679 Pipe ........................................................................................................ 1 1
7 2030678 Clamp .................................................................................................... 1 1
8 2089654 Bracket ....................................................................................................... 1 1
9 4109993
1527879 Capscrew ................................................................................................... 8 8
10 4639609 Radiator Hose (Lower) ............................................................................... 1 1
11 369804 Clamp ......................................................................................................... 4 4
12 4644362 Radiator Hose (Upper) ............................................................................... 1 1
13 2085801 Rubber Mount ............................................................................................ 2 2
14 2028265 Plate ........................................................................................................... 2 2
15 4125746 Shroud ........................................................................................................ 1 ..
15 4139907 Shroud (With Lint Screen) .......................................................................... .. 1
16 2107165 Screen ........................................................................................................ .. 1
17 4110495 Bracket (RH) .............................................................................................. 1 1
18 4108965 Bracket (LH) ............................................................................................... 1 1
19 136703 Capscrew ................................................................................................... 2 2
20 320157 Washer ....................................................................................................... 2 2
21 2029223 Spacer ........................................................................................................ 2 2
22 2021512 Rubber Cushion ......................................................................................... 4 4
23 2029171 Washer ....................................................................................................... 2 2
24 1382472
1502543 Nut .............................................................................................................. 2 2
25 1480237 Nut , Foldover ............................................................................................. 4 4
a 1375676 Label (Boron-Free Antifreeze) .................................................................... 1 1
a 1354165 Label (Antifreeze) ....................................................................................... 1 1
a 1345939 Label (Fan Warning) .................................................................................. 2 2

FOOTNOTES:
a Not Illustrated

©2017 HYSTER COMPANY See Service Manual 2-5


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

COOLING SYSTEM (FIGURE 2-2)


PSI ANTI-CLOG

2-6 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

COOLING SYSTEM
PSI ANTI-CLOG
KEY:
A: Without Lint Screen
B: With Lint Screen
QTY
ITEM PART NO. DESCRIPTION A B
1 4643832 Radiator ...................................................................................................... 1 1
1 4180891 Plug (Drain) ............................................................................................ 1 1
1 4180892 Radiator Cap .......................................................................................... 1 1
2 4644343 Hose (Vent) ................................................................................................ 1 1
3 323864 Strap Clamp ............................................................................................... 1 1
4 4155527 Fitting ......................................................................................................... 1 1
5 166857 Clamp ......................................................................................................... 2 2
6 2089649 Protection Tube .......................................................................................... 1 1
7 2030673 Reservoir .................................................................................................... 1 1
7 2030675 Conductor .............................................................................................. 1 1
7 2030677 Hose Assy .............................................................................................. 2 2
7 2030679 Pipe ........................................................................................................ 1 1
7 2030678 Clamp .................................................................................................... 1 1
8 2089654 Bracket ....................................................................................................... 1 1
9 4109993
1527879 Capscrew ................................................................................................... 8 8
10 4639609 Radiator Hose (Lower) ............................................................................... 1 1
11 369804 Clamp ......................................................................................................... 4 4
12 4644362 Radiator Hose (Upper) ............................................................................... 1 1
13 2085801 Rubber Mount ............................................................................................ 2 2
14 2028265 Plate ........................................................................................................... 2 2
15 4125746 Shroud ........................................................................................................ 1 ..
15 4139907 Shroud (With Lint Screen) .......................................................................... .. 1
16 2107165 Screen ........................................................................................................ .. 1
17 4110495 Bracket (RH) .............................................................................................. 1 1
18 4108965 Bracket (LH) ............................................................................................... 1 1
19 136703 Capscrew ................................................................................................... 2 2
20 320157 Washer ....................................................................................................... 2 2
21 2029223 Spacer ........................................................................................................ 2 2
22 2021512 Rubber Cushion ......................................................................................... 4 4
23 2029171 Washer ....................................................................................................... 2 2
24 1382472
1502543 Nut .............................................................................................................. 2 2
25 1480237 Nut , Foldover ............................................................................................. 4 4

©2017 HYSTER COMPANY See Service Manual 2-7


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

OVERHEAD EXHAUST (FIGURE 2-3)


WITH CATALYTIC CONVERTER — PSI 2.4L LPG AND 2.4L BI-FUEL

2-8 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

OVERHEAD EXHAUST
WITH CATALYTIC CONVERTER – PSI 2.4L LPG AND 2.4L BI-FUEL

ITEM PART NO. DESCRIPTION QTY


1 4113478 Muffler ................................................................................................................. 1
2 1351177 Rubber Cushion .................................................................................................. 7
3 302294 Capscrew ............................................................................................................ 1
4 1351176 Washer ............................................................................................................... 2
5 2022973 Washer ............................................................................................................... 4
6 2081919 Clamp ................................................................................................................. 1
7 2022719 Nut .................................................................................................................. 2
8 292681 Lockwasher .................................................................................................... 2
9 2023006 Shim (T=3.2) ....................................................................................................... 1
9 2023007 Shim (T=1.2) ....................................................................................................... 1
10 292518 Capscrew ............................................................................................................ 2
11 4086499 Gasket ................................................................................................................ 3
12 1527880 Capscrew ............................................................................................................ 1
13 4060812 Catalytic Converter ............................................................................................. 1
14 4086500 Gasket ................................................................................................................ 1
15 4115721 Exhaust Pipe (Non-Certified) .............................................................................. 1
16 4154618 Exhaust Pipe (To Engine) ................................................................................... 1
17 4103420 Exhaust Pipe ....................................................................................................... 1
18 4108118 Bracket ................................................................................................................ 1
19 4110365 Gasket ................................................................................................................ 1
20 1530243 Insert ................................................................................................................... 4
21 1460477 Nut ...................................................................................................................... 4
22 1527885 Capscrew ............................................................................................................ 4
23 1582222 Locknut ............................................................................................................... 3
24 2089780 Spacer ................................................................................................................ 2
25 4620896 Tail Pipe .............................................................................................................. 1
26 1510113 Capscrew ............................................................................................................ 4
27 4112739 Exhaust Pipe ....................................................................................................... 1
28 292683 Lockwasher ......................................................................................................... 2
29 1469405 Nut ...................................................................................................................... 2
30 136692 Nut ...................................................................................................................... 3
31 1593336 Nut ...................................................................................................................... 3
32 4154668 Support ............................................................................................................... 1
33 1556623 Bolt ...................................................................................................................... 1
34 38738 Clamp ................................................................................................................. 1

©2017 HYSTER COMPANY See Service Manual 2-9


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

OVERHEAD EXHAUST (FIGURE 2-4)


WITHOUT CATALYTIC CONVERTER — PSI 2.4L LPG AND 2.4L BI-FUEL

2-10 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

OVERHEAD EXHAUST
WITHOUT CATALYTIC CONVERTER – PSI 2.4L LPG AND 2.4L BI-FUEL

ITEM PART NO. DESCRIPTION QTY


1 1351177 Rubber Cushion .................................................................................................. 7
2 4113478 Muffler ................................................................................................................. 1
3 1351176 Washer ............................................................................................................... 2
4 292518 Capscrew ............................................................................................................ 2
5 2022973 Washer ............................................................................................................... 4
6 4086499 Gasket ................................................................................................................ 2
7 4108552 Exhaust Pipe ....................................................................................................... 1
8 1527885 Capscrew ............................................................................................................ 4
9 302294 Capscrew ............................................................................................................ 1
10 2023006 Shim (T=3.2) ....................................................................................................... 1
10 2023007 Shim (T=1.2) ....................................................................................................... 1
11 4154618 Exhaust Pipe ....................................................................................................... 1
12 1460477 Nut ...................................................................................................................... 2
13 4110365 Gasket ................................................................................................................ 1
14 1582222 Locknut ............................................................................................................... 3
15 2081919 Clamp ................................................................................................................. 1
16 292681 Lockwasher .................................................................................................... 2
17 2022719 Nut .................................................................................................................. 2
18 4112882 Exhaust Pipe ....................................................................................................... 1
19 1530243 Insert ................................................................................................................... 4
20 136692 Nut ...................................................................................................................... 3
21 1593336 Nut ...................................................................................................................... 3
22 4154668 Support ............................................................................................................... 1
23 1556623 Bolt ...................................................................................................................... 1
24 38738 Clamp ................................................................................................................. 1
25 2089780 Spacer ................................................................................................................ 2
26 4620896 Tail Pipe .............................................................................................................. 1
27 1510113 Capscrew ............................................................................................................ 4

©2017 HYSTER COMPANY See Service Manual 2-11


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

COUNTERWEIGHT EXHAUST (FIGURE 2-5)


WITH CATALYTIC CONVERTER — PSI 2.4L LPG AND 2.4L BI-FUEL

2-12 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

COUNTERWEIGHT EXHAUST
WITH CATALYTIC CONVERTER – PSI 2.4L LPG AND 2.4L BI-FUEL

ITEM PART NO. DESCRIPTION QTY


1 4154618 Exhaust Pipe ....................................................................................................... 1
2 4110365 Gasket ................................................................................................................ 1
3 1582222 Locknut ............................................................................................................... 3
4 4103420 Exhaust Pipe ....................................................................................................... 1
5 4086499 Gasket ................................................................................................................ 3
6 1527885 Capscrew ............................................................................................................ 4
7 1460477 Nut ...................................................................................................................... 4
8 4108118 Bracket ................................................................................................................ 1
9 1527880 Capscrew ............................................................................................................ 1
10 4113478 Muffler ................................................................................................................. 1
11 4060812 Catalytic Converter ............................................................................................. 1
12 4115720 Exhaust Pipe ....................................................................................................... 1
13 4086500 Gasket ................................................................................................................ 1
14 292683 Lockwasher ......................................................................................................... 2
15 1469405 Nut ...................................................................................................................... 2
16 2081919 Clamp ................................................................................................................. 1
17 2022719 Nut .................................................................................................................. 2
18 292681 Lockwasher .................................................................................................... 2
19 2022973 Washer ............................................................................................................... 4
20 1351177 Rubber Cushion .................................................................................................. 7
21 2023006 Shim (T=3.2) ....................................................................................................... 1
22 2023007 Shim (T=1.2) ....................................................................................................... 1
23 136692 Nut ...................................................................................................................... 3
24 1593336 Nut ...................................................................................................................... 3
25 292518 Capscrew ............................................................................................................ 2
26 1351176 Washer ............................................................................................................... 2
27 4118726 Exhaust Pipe ....................................................................................................... 1
28 302294 Capscrew ............................................................................................................ 1
29 1556623 Bolt ...................................................................................................................... 1
30 4154668 Support ............................................................................................................... 1
31 38738 Clamp ................................................................................................................. 1
32 4158347 Exhaust Shield .................................................................................................... 1
33 4158329 Bolt , U-bolt ......................................................................................................... 1
34 191941 Nut ...................................................................................................................... 2

©2017 HYSTER COMPANY See Service Manual 2-13


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

COUNTERWEIGHT EXHAUST (FIGURE 2-6)


WITHOUT CATALYTIC CONVERTER — PSI 2.4L LPG AND 2.4L BI-FUEL

2-14 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

COUNTERWEIGHT EXHAUST
WITHOUT CATALYTIC CONVERTER – PSI 2.4L LPG AND 2.4L BI-FUEL

ITEM PART NO. DESCRIPTION QTY


1 4154618 Exhaust Pipe ....................................................................................................... 1
2 4110365 Gasket ................................................................................................................ 1
3 1582222 Locknut ............................................................................................................... 3
4 4108552 Exhaust Pipe ....................................................................................................... 1
5 4086499 Gasket ................................................................................................................ 2
6 1527885 Capscrew ............................................................................................................ 4
7 1460477 Nut ...................................................................................................................... 2
8 4113478 Muffler ................................................................................................................. 1
9 2081919 Clamp ................................................................................................................. 1
10 2022719 Nut .................................................................................................................. 2
11 292681 Lockwasher .................................................................................................... 2
12 2022973 Washer ............................................................................................................... 4
13 1351177 Rubber Cushion .................................................................................................. 7
14 2023006 Shim (T=3.2) ....................................................................................................... 1
15 2023007 Shim (T=1.2) ....................................................................................................... 1
16 292518 Capscrew ............................................................................................................ 2
17 1351176 Washer ............................................................................................................... 2
18 136692 Nut ...................................................................................................................... 3
19 1593336 Nut ...................................................................................................................... 3
20 4118726 Exhaust Pipe ....................................................................................................... 1
21 302294 Capscrew ............................................................................................................ 1
22 4154668 Support ............................................................................................................... 1
23 38738 Clamp ................................................................................................................. 1
24 1556623 Bolt ...................................................................................................................... 1
25 4158347 Exhaust Shield .................................................................................................... 1
26 4158329 Bolt , U-bolt ......................................................................................................... 1
27 191941 Nut ...................................................................................................................... 2

©2017 HYSTER COMPANY See Service Manual 2-15


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

ENGINE MOUNTING (FIGURE 2-7)


PSI ENGINE

ITEM PART NO. DESCRIPTION QTY


4639192 Engine Assy-LPG (Non-Certified) ....................................................................... 1
4638138 Engine Assy-BI-Fuel (Non-Certified with Cab Heater) ........................................ 1
1 4108190 Mount (LH) ..................................................................................................... 1
2 4108191 Mount (RH) ..................................................................................................... 1
3 4109994 Bolt , M10 x 1.50 x 30 ..................................................................................... 4
4 4111647 Bolt , M10 x 1.50 x 70 ..................................................................................... 4
5 2081588 Washer ........................................................................................................... 2
6 2081587 Washer ........................................................................................................... 6
7 4132931 Isolator ............................................................................................................ 4
8 2081589 Nut .................................................................................................................. 2
9 293680 Capscrew ....................................................................................................... 2
10 4132930 Isolator ............................................................................................................ 2
11 296424 Washer ........................................................................................................... 1
12 293678 Capscrew ....................................................................................................... 1
13 2105228 Bracket (Mounts to Transmission) .................................................................. 1
14 136985 Capscrew ....................................................................................................... 4
15 296420 Washer ........................................................................................................... 4

2-16 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

ENGINE CONTROL MODULE MOUNTING (FIGURE 2-8)


PSI 2.4L

ITEM PART NO. DESCRIPTION QTY


4639192 Engine Assy-LPG (Non-Certified) ....................................................................... 1
4638138 Engine Assy-BI-Fuel (Non-Certified with Cab Heater) ........................................ 1
1 4140931 Plate ............................................................................................................... 1
2 4140934 Bolt ................................................................................................................. 1

©2017 HYSTER COMPANY See Service Manual 2-17


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

ELECTRICAL SENSORS (FIGURE 2-9)


PSI 2.4L LPG AND 2.4L BI-FUEL

ITEM PART NO. DESCRIPTION QTY


4639192 Engine Assy-LPG (Non-Certified) ....................................................................... 1
4638138 Engine Assy-BI-Fuel (Non-Certified with Cab Heater) ........................................ 1
1 4153355 Sensor (Speed) .............................................................................................. 1
2 1646456 Sensor (Oxygen) ............................................................................................ 1
3 4641323 Engine Control Module (Non-Certified) .......................................................... 1
3 4641325 Engine Control Module (Dual Fuel Non Certified) .......................................... 1
4 4019045
1559567 Sensor (Temperature manifold absolute pressure) ........................................ 1
4 4042986 Seal ............................................................................................................ 1
5 4019046
1314381 Temperature Sender (Coolant) ...................................................................... 1
6 4116714 Clamp ............................................................................................................. 1
7 4110041 Sensor (Phases) ............................................................................................. 1
8 1527979 Hose Clamp .................................................................................................... 2
9 1527876 Capscrew ....................................................................................................... 3
10 4111127 Bolt ................................................................................................................. 4
11 1307884
1514429 Nut .................................................................................................................. 2
12 4110044 Bolt ................................................................................................................. 1
13 4104445 Washer ........................................................................................................... 1
14 4145797 Screw ............................................................................................................. 1
a 4644871 Wire Harness (Engine) (FFigure 5-19).......................................................... 1
a 4644872 Wire Harness (Engine Dual Fuel) (FFigure 5-19)......................................... 1

FOOTNOTES:
a Not Illustrated

2-18 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

TRANSMISSION FLEX PLATE (FIGURE 2-10)


PSI 2.4L

ITEM PART NO. DESCRIPTION QTY


4639192 Engine Assy-LPG (Non-Certified) ....................................................................... 1
4638138 Engine Assy-BI-Fuel (Non-Certified with Cab Heater) ........................................ 1
1 4153348 Flywheel ......................................................................................................... 1
2 4153349 Adapter ........................................................................................................... 1
3 4153350 Adapter ........................................................................................................... 1
4 4153351 Cover .............................................................................................................. 1
5 4111647 Bolt , M10 x 1.50 x 70 ..................................................................................... 5
6 4153352 Screw ............................................................................................................. 2
7 4153353 Foam Rubber ................................................................................................. 1
8 4153354 Screw ............................................................................................................. 7

©2017 HYSTER COMPANY See Service Manual 2-19


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

ENGINE AND ATTACHING PARTS (FIGURE 2-11)


PSI 2.4L LPG AND 2.4L BI-FUEL

ITEM PART NO. DESCRIPTION QTY


4639192 Engine Assy-LPG (Non-Certified) ....................................................................... 1
4638138 Engine Assy-BI-Fuel (Non-Certified with Cab Heater) ........................................ 1
1 4159870 Long Block ...................................................................................................... 1
2 4137319 Pin .................................................................................................................. 1
3 4116728 Shim ............................................................................................................... 1
4 4123335 Adapter (Crank to PTO) ................................................................................. 1
5 4135837 Sprocket (Crankshaft) .................................................................................... 1
6 4137320 Cover (Timing Gear) ....................................................................................... 1
7 4135838 Bracket (Hi-Fan) ............................................................................................. 1
8 4110042 Sensor (Cam Wheel) ...................................................................................... 1
9 4137325 Nut .................................................................................................................. 4
10 4110066 Washer ........................................................................................................... 4
11 4019051 Bolt ................................................................................................................. 2
12 4104446 Bolt ................................................................................................................. 4
13 4137324 Washer ........................................................................................................... 4
14 4137323 Capscrew ....................................................................................................... 1
15 4137321 Capscrew ....................................................................................................... 2
16 4137322 Capscrew ....................................................................................................... 1
17 4111757 Pulley (Damper) ............................................................................................. 1
18 4111759 Bolt ................................................................................................................. 1
19 4116722 Belt (Alternator) .............................................................................................. 1

2-20 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

FLYWHEEL MOUNTING HARDWARE (FIGURE 2-12)


PSI 2.4L LPG AND 2.4L BI-FUEL

ITEM PART NO. DESCRIPTION QTY


1 1527885 Capscrew ............................................................................................................ 6
2 4115547 Capscrew ............................................................................................................ 2
3 2081402 Bracket , Cable Clip ............................................................................................ 2
4 296420 Washer ............................................................................................................... 4
5 292514 Capscrew ............................................................................................................ 4
6 1586629 Capscrew ............................................................................................................ 2

©2017 HYSTER COMPANY See Service Manual 2-21


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

HI-FAN ASSEMBLY (FIGURE 2-13)


PSI 2.4L LPG AND 2.4L BI-FUEL

2-22 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

HI-FAN ASSEMBLY
PSI 2.4L LPG AND 2.4L BI-FUEL

ITEM PART NO. DESCRIPTION QTY


4639192 Engine Assy-LPG (Non-Certified) ....................................................................... 1
4638138 Engine Assy-BI-Fuel (Non-Certified with Cab Heater) ........................................ 1
1 4104456 Spacer ............................................................................................................ 1
2 4104450
4137309 Shaft (Fan Assembly) ..................................................................................... 1
3 4135839 Pulley (Fan) .................................................................................................... 1
4 4153347 Belt (Hi-Fan) ................................................................................................... 1
5 4140926 Hub (Hi-Fan) ................................................................................................... 1
6 4162011 Idler Pulley ...................................................................................................... 1
7 4137310 Capscrew ....................................................................................................... 2
8 4104446 Bolt ................................................................................................................. 4
9 4137311 Capscrew ....................................................................................................... 1
10 4162012 Washer ........................................................................................................... 1
11 4162013 Shaft ............................................................................................................... 1

©2017 HYSTER COMPANY See Service Manual 2-23


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

FAN ASSEMBLY (FIGURE 2-14)

ITEM PART NO. DESCRIPTION QTY


1 4620536 Fan (Pusher) ....................................................................................................... 1
2 296418 Washer ............................................................................................................... 4
3 293612 Capscrew ............................................................................................................ 4
a 2043160 Thermal Sensor .................................................................................................. 1

FOOTNOTES:
a not illustrated

2-24 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

NOTES

©2017 HYSTER COMPANY See Service Manual 2-25


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

CYLINDER BLOCK (FIGURE 2-15)


PSI 2.4L

2-26 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

CYLINDER BLOCK
PSI 2.4L

ITEM PART NO. DESCRIPTION QTY


4639192 Engine Assy-LPG (Non-Certified) ....................................................................... 1
4638138 Engine Assy-BI-Fuel (Non-Certified with Cab Heater) ........................................ 1
1 4111691 Plug ................................................................................................................ 2
2 4111692 Plug ................................................................................................................ 1
3 4111693 Plug ................................................................................................................ 1
4 4111734 Bearing (Balancer) ......................................................................................... 1
4 4111735 Bearing (Balancer) (Oversize) ........................................................................ 1
5 4111695 Cap ................................................................................................................. 7
6 4111696 Cap ................................................................................................................. 2
7 4111697 Dowel ............................................................................................................. 2
8 4111698 Bushing .......................................................................................................... 2
9 4111699 Bolt ................................................................................................................. 2
10 4111700 Bolt ................................................................................................................. 7
11 4111701 Bolt ................................................................................................................. 1
12 4111681 Bushing .......................................................................................................... 2
13 4111702 Bearing ........................................................................................................... 1
13 4111703 Bearing (Oversize 1.0 mm) ............................................................................ 1
14 4111704 Bearing ........................................................................................................... 1
14 4111705 Bearing (Oversize 1.0 mm) ............................................................................ 1
15 4111706 Bushing .......................................................................................................... 2
16 4111713 Bolt ................................................................................................................. 5
17 4111714 Cover .............................................................................................................. 1
18 4111715 Oil Seal ........................................................................................................... 1
19 4111716 Crankshaft Bearing (1,2,4,5 (Green) .............................................................. 4
19 4111717 Crankshaft Bearing (1,2,4,5 (Yellow) ............................................................. 4
19 4111718 Crankshaft Bearing (1,2,4,5 (Standard) ......................................................... 4
19 4111719 Crankshaft Bearing (1,2,4,5 (Lan Standard) .................................................. 4
19 4111727 Crankshaft Bearing (1,2,4,5 (Red) ................................................................. 4
20 4111733 Thrust Bearing ................................................................................................ 1
4111694 Plug ................................................................................................................ 1

©2017 HYSTER COMPANY See Service Manual 2-27


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

CYLINDER HEAD (FIGURE 2-16)


PSI 2.4L

2-28 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

CYLINDER HEAD
PSI 2.4L

ITEM PART NO. DESCRIPTION QTY


4639192 Engine Assy-LPG (Non-Certified) ....................................................................... 1
4638138 Engine Assy-BI-Fuel (Non-Certified with Cab Heater) ........................................ 1
1 4111675 Cylinder Head ................................................................................................. 1
2 4111678 Cap ............................................................................................................. 2
3 4111679 Stud ................................................................................................................ 4
4 4111681 Bushing .......................................................................................................... 2
5 4111682 Stud ................................................................................................................ 3
6 ..... Exhaust Seat .................................................................................................. 1
7 ..... Intake Seat ..................................................................................................... 1
8 4111683 Oil Seal ........................................................................................................... 4
9 4111684 Thrust Plate .................................................................................................... 1
10 4111685 Screw ............................................................................................................. 2
11 4111686 O-Ring ............................................................................................................ 1
12 4111687 Bolt ................................................................................................................. 10
13 4111680 Oil Seal ........................................................................................................... 1
14 4111676 Gasket ............................................................................................................ 1

©2017 HYSTER COMPANY See Service Manual 2-29


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

CAMSHAFT AND VALVES (FIGURE 2-17)


PSI 2.4L

2-30 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

CAMSHAFT AND VALVES


PSI 2.4L

ITEM PART NO. DESCRIPTION QTY


4639192 Engine Assy-LPG (Non-Certified) ....................................................................... 1
4638138 Engine Assy-BI-Fuel (Non-Certified with Cab Heater) ........................................ 1
1 4116724 Camshaft ........................................................................................................ 1
2 a 4111775 Rocker Shaft ................................................................................................... 1
3 a 4111776 Spring (Rocker Shaft) ..................................................................................... 4
4 a 4112104 Rocker Arm ("B") ............................................................................................ 4
5 a 4112105 Rocker Arm ("A") ............................................................................................ 4
6 4112106 Pin .................................................................................................................. 1
7 a 4112107 Adjuster .......................................................................................................... 16
8 a 4112108 Lock (Valve Spring) ........................................................................................ 32
9 a 4112109 Retainer (Valve Spring) .................................................................................. 16
10 a 4112110 Spring (Valve) ................................................................................................. 16
11 a 4112111 Seal ................................................................................................................ 16
12 4112324 Nut .................................................................................................................. 1
13 a 4112112 Valve Seat ...................................................................................................... 16
14 a 4112113 Valve (Inlet) .................................................................................................... 8
15 a 4112114 Valve (Exhaust) .............................................................................................. 8
16 a 4112115 Rocker Shaft ................................................................................................... 1
17 a 4112116 Bolt ................................................................................................................. 13
18 a 4112117 Cap ................................................................................................................. 13
19 a 4112118 Rocker Arm .................................................................................................... 4
20 4112119 Bracket Assembly (Tensioner Pulley) ............................................................ 1
21 4112120 Bolt ............................................................................................................. 1
22 4112121 Bolt ............................................................................................................. 1
23 4112122 Washer ....................................................................................................... 1
24 4112123 Idler Pulley ................................................................................................. 1
25 ..... Tensioner Arm Assembly ........................................................................... 1
26 4112124 Bolt ................................................................................................................. 1
27 4112125 Bolt ................................................................................................................. 1
28 4112126 Pulley .............................................................................................................. 1
29 4112127 Bolt ................................................................................................................. 1
30 4112121 Bolt ................................................................................................................. 1
31 4112128 Timing Belt -Cam ............................................................................................ 1
32 4112130 Sprocket ......................................................................................................... 1
33 4112131 Bolt ................................................................................................................. 1
34 4112132 Sprocket ......................................................................................................... 1
35 4112133 Pin .................................................................................................................. 1
36 4112320 Tensioner ....................................................................................................... 1
37 4112321 Bolt ................................................................................................................. 2
38 4111276 Bolt ................................................................................................................. 2
39 4112322 Bracket (Indicator) .......................................................................................... 1
40 4112323 Sprocket (Oil Pump) ....................................................................................... 1
4116503 Kit-Service 5000 hours (Includes Items 24, 28, 31, 36) ...................................... 1

FOOTNOTES:
a Included with Cylinder Head 4111675

©2017 HYSTER COMPANY See Service Manual 2-31


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

ROCKER COVER (FIGURE 2-18)


PSI 2.4L

2-32 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

ROCKER COVER
PSI 2.4L

ITEM PART NO. DESCRIPTION QTY


4639192 Engine Assy-LPG (Non-Certified) ....................................................................... 1
4638138 Engine Assy-BI-Fuel (Non-Certified with Cab Heater) ........................................ 1
1 4111670 Pcv Valve ....................................................................................................... 1
2 4153345 Grommet ........................................................................................................ 1
3 4111671 Bolt ................................................................................................................. 6
4 4111672 Cap (Oil Fill) ................................................................................................... 1
5 ..... Gasket ........................................................................................................ 1
6 4111673 Gasket (Rocker Cover) ................................................................................... 1
7 4111674 Engine Cover (Valve) ..................................................................................... 1

©2017 HYSTER COMPANY See Service Manual 2-33


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

PISTON AND CRANKSHAFT (FIGURE 2-19)


PSI 2.4L

2-34 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

PISTON AND CRANKSHAFT


PSI 2.4L

ITEM PART NO. DESCRIPTION QTY


4639192 Engine Assy-LPG (Non-Certified) ....................................................................... 1
4638138 Engine Assy-BI-Fuel (Non-Certified with Cab Heater) ........................................ 1
1 4111753 Crankshaft ...................................................................................................... 1
2 4111755 Key ................................................................................................................. 1
3 4111756 Washer ........................................................................................................... 1
4 4111757 Pulley (Damper) ............................................................................................. 1
5 4111758 Bolt ................................................................................................................. 4
6 4111759 Bolt ................................................................................................................. 1
7 4111760 Pin .................................................................................................................. 1
8 4111761 Piston Rod ...................................................................................................... 4
9 4111762 Nut .............................................................................................................. 8
10 4111766 Bolt ............................................................................................................. 8
11 4111763 Piston Rod Bearing (Yellow) .......................................................................... 4
11 4111764 Piston Rod Bearing (Standard) ...................................................................... 4
11 4111765 Piston Rod Bearing (Lan Standard) ............................................................... 4
12 4111767 Piston ("A") ..................................................................................................... 4
12 4111768 Piston ("B") ..................................................................................................... 4
12 4111769 Piston ("C") ..................................................................................................... 4
13 4111773 Kit-Piston Ring ................................................................................................ 1

©2017 HYSTER COMPANY See Service Manual 2-35


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

IGNITION COIL (FIGURE 2-20)


PSI 2.4L

2-36 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

IGNITION COIL
PSI 2.4L

ITEM PART NO. DESCRIPTION QTY


4639192 Engine Assy-LPG (Non-Certified) ....................................................................... 1
4638138 Engine Assy-BI-Fuel (Non-Certified with Cab Heater) ........................................ 1
1 4110027 Bracket ........................................................................................................... 1
2 4110028 Ignition Coil ..................................................................................................... 4
3 4111260 Nut .................................................................................................................. 2
4 4110029 Bolt ................................................................................................................. 4
5 4110030 Spark Plug ...................................................................................................... 4
6 4110031 Boot ................................................................................................................ 4

©2017 HYSTER COMPANY See Service Manual 2-37


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

BALANCER (FIGURE 2-21)


PSI 2.4L

ITEM PART NO. DESCRIPTION QTY


4639192 Engine Assy-LPG (Non-Certified) ....................................................................... 1
4638138 Engine Assy-BI-Fuel (Non-Certified with Cab Heater) ........................................ 1
1 4112325 Bolt ................................................................................................................. 1
2 4112327 Tensioner (Timing Belt) .................................................................................. 1
3 4112328 Flange ............................................................................................................ 1
4 4112329 Bolt ................................................................................................................. 1
5 4112330 Washer ........................................................................................................... 1
6 4112331 Timing Belt -Balancer ..................................................................................... 1
7 4112332 Sprocket ......................................................................................................... 1
8 4112333 Spacer ............................................................................................................ 1
9 4112334 Shaft ............................................................................................................... 1
10 4112336 Shaft ............................................................................................................... 1
11 4112338 Sprocket ......................................................................................................... 1
4116503 Kit-Service 5000 hours (Includes Items 1-2, 6) ................................................... 1

2-38 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

STARTER (FIGURE 2-22)


PSI 2.4L

ITEM PART NO. DESCRIPTION QTY


4639192 Engine Assy-LPG (Non-Certified) ....................................................................... 1
4638138 Engine Assy-BI-Fuel (Non-Certified with Cab Heater) ........................................ 1
1 4110034
4137303 Capscrew ....................................................................................................... 2
2 4110035 Starter ............................................................................................................. 1
3 1382472
1502543 Nut .................................................................................................................. 2

©2017 HYSTER COMPANY See Service Manual 2-39


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

ALTERNATOR (FIGURE 2-23)


PSI 2.4L

ITEM PART NO. DESCRIPTION QTY


4639192 Engine Assy-LPG (Non-Certified) ....................................................................... 1
4638138 Engine Assy-BI-Fuel (Non-Certified with Cab Heater) ........................................ 1
1 4153412 Bracket (Alternator) ........................................................................................ 1
2 4145981 Alternator (50 Amp) ........................................................................................ 1
3 4153413 Strap ............................................................................................................... 1
4 1382472
1502543 Nut .................................................................................................................. 2
5 18515 Washer ........................................................................................................... 1
6 4111042 Bolt ................................................................................................................. 1
7 4137318 Capscrew ....................................................................................................... 1
8 320157 Washer ........................................................................................................... 1
9 4111235 Bolt ................................................................................................................. 1
10 4137311 Capscrew ....................................................................................................... 1

2-40 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

CAB HEATER COOLANT (FIGURE 2-24)


PSI 2.4L

ITEM PART NO. DESCRIPTION QTY


4639192 Engine Assy-LPG (Non-Certified) ....................................................................... 1
4638138 Engine Assy-BI-Fuel (Non-Certified with Cab Heater) ........................................ 1
1 4111253 Thermostat Housing ....................................................................................... 1
2 4111252
4168639 O-Ring ............................................................................................................ 1
3 4111255 Tube ............................................................................................................... 1
4 4111232 Gasket ............................................................................................................ 1
5 1382472
1502543 Nut .................................................................................................................. 2
6 4111256 Water Outlet ................................................................................................... 1
7 4111211 Plug ................................................................................................................ 1
8 4019092 Clamp ............................................................................................................. 1
9 4050572
4173763 Cap ................................................................................................................. 1
10 4111238 Thermostat ..................................................................................................... 1

©2017 HYSTER COMPANY See Service Manual 2-41


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

EXHAUST MANIFOLD (FIGURE 2-25)


PSI 2.4L

ITEM PART NO. DESCRIPTION QTY


4639192 Engine Assy-LPG (Non-Certified) ....................................................................... 1
4638138 Engine Assy-BI-Fuel (Non-Certified with Cab Heater) ........................................ 1
1 4137304 Stud ................................................................................................................ 7
2 4111228 Stud ................................................................................................................ 3
3 4111270 Heat Shield ..................................................................................................... 1
4 4111271 Heat Shield ..................................................................................................... 1
5 4111272 Exhaust Manifold ............................................................................................ 1
6 4019051 Bolt ................................................................................................................. 5
7 4111273 Nut .................................................................................................................. 7
8 4111274 Nut .................................................................................................................. 2
9 4111275 Gasket ............................................................................................................ 1
10 4111679 Stud .................................................................................................................... 2
4112701 Kit-Gasket (Includes Items 9) ......................................................................... 1

2-42 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

INTAKE MANIFOLD (FIGURE 2-26)


PSI 2.4L LPG AND 2.4L BI-FUEL

ITEM PART NO. DESCRIPTION QTY


4639192 Engine Assy-LPG (Non-Certified) ....................................................................... 1
4638138 Engine Assy-BI-Fuel (Non-Certified with Cab Heater) ........................................ 1
1 4153437 Intake Manifold ............................................................................................... 1
1 4137349 Intake Manifold (Dual-Fuel) ............................................................................ 1
2 1382472
1502543 Nut .................................................................................................................. 10
3 4019120 Plug ................................................................................................................ 2
4 4111262 Stud ................................................................................................................ 2
5 4111264 Stud ................................................................................................................ 4
6 4111265 Stud ................................................................................................................ 2
7 4111261 Stud ................................................................................................................ 2
8 4111266 Gasket (Intake Manifold) ..................................................................................... 1

©2017 HYSTER COMPANY See Service Manual 2-43


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

FRONT COVER AND OIL PAN (FIGURE 2-27)


PSI 2.4L

2-44 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

FRONT COVER AND OIL PAN


PSI 2.4L

ITEM PART NO. DESCRIPTION QTY


4639192 Engine Assy-LPG (Non-Certified) ....................................................................... 1
4638138 Engine Assy-BI-Fuel (Non-Certified with Cab Heater) ........................................ 1
1 4111191
4141178 Oil Pan ............................................................................................................ 1
2 4111208 Gasket (Oil Drain) ...................................................................................... 1
3 4111209 Drain Plug .................................................................................................. 1
4 4111210 Bolt ................................................................................................................. 17
5 4111276 Bolt ................................................................................................................. 2
6 4111632 Bolt ................................................................................................................. 2
7 4111645 Screen ............................................................................................................ 1
8 4111736 Nut .................................................................................................................. 1
9 4111737 Washer ........................................................................................................... 1
10 4111738 Gasket ............................................................................................................ 1
11 4111739 Bolt ................................................................................................................. 8
12 4111740 Cover (Front Upper) ....................................................................................... 1
13 ..... Gasket (Timing Belt Cover) ........................................................................ 1
14 ..... Gasket (Timing Belt Cover) ........................................................................ 1
15 4111742 Bolt ................................................................................................................. 3
16 4137320 Cover (Timing Gear) ....................................................................................... 1
17 ..... Gasket ........................................................................................................ 1
18 4111743 Bolt ................................................................................................................. 1
19 4111744 Bolt ................................................................................................................. 1
20 4111745 Bolt ................................................................................................................. 2
21 4111746 Bolt ................................................................................................................. 2
22 4111747 Cover (T-Belt) ................................................................................................. 1
23 ..... Gasket (Lower Cover) ................................................................................ 1
24 ..... Gasket (Lower Cover) ................................................................................ 1
25 4111749 Cover (Rear) ................................................................................................... 1
26 4111751 Plug ................................................................................................................ 1

©2017 HYSTER COMPANY See Service Manual 2-45


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

OIL PUMP AND ATTACHING PARTS (FIGURE 2-28)


PSI 2.4L

2-46 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

OIL PUMP AND ATTACHING PARTS


PSI 2.4L

ITEM PART NO. DESCRIPTION QTY


4639192 Engine Assy-LPG (Non-Certified) ....................................................................... 1
4638138 Engine Assy-BI-Fuel (Non-Certified with Cab Heater) ........................................ 1
1 4112340 Oil Pump ......................................................................................................... 1
2 4112341 Bolt ............................................................................................................. 1
3 4112342 Oil Seal ....................................................................................................... 1
4 4112343 Oil Seal ....................................................................................................... 1
5 4112344 Plug ............................................................................................................ 1
6 4111697 Dowel ......................................................................................................... 2
7 4112345 Screw ......................................................................................................... 1
8 4112346 Bolt ............................................................................................................. 4
9 ..... Oil Pump Gear ........................................................................................... 1
10 ..... Oil Pump Drive Gear .................................................................................. 1
11 4112361 Oil Seal ....................................................................................................... 1
12 4111239 Bolt ................................................................................................................. 3
13 4112348 Bolt ................................................................................................................. 1
14 4112349 Cap ................................................................................................................. 1
15 4112350 O-Ring ............................................................................................................ 1
16 4112351 Bolt ................................................................................................................. 1
17 4112352 Bolt ................................................................................................................. 1
18 4112329 Bolt ................................................................................................................. 1
19 4112353 Bracket ........................................................................................................... 1
20 ..... Plunger ........................................................................................................... 1
21 4112355 Spring ............................................................................................................. 1
22 4112356 Gasket ............................................................................................................ 1
23 4112357 Plug ................................................................................................................ 1
24 4122335 Oil Filter .......................................................................................................... 1
25 4112358 Bolt ................................................................................................................. 2
26 4112359 Bolt ................................................................................................................. 1
27 4112360 Bolt ................................................................................................................. 1
28 4112347 Gasket ............................................................................................................ 1

©2017 HYSTER COMPANY See Service Manual 2-47


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

WATER PUMP (FIGURE 2-29)


PSI 2.4L

ITEM PART NO. DESCRIPTION QTY


4639192 Engine Assy-LPG (Non-Certified) ....................................................................... 1
4638138 Engine Assy-BI-Fuel (Non-Certified with Cab Heater) ........................................ 1
1 4112416 Water Pump ................................................................................................... 1
2 4112417 Gasket ............................................................................................................ 1
3 4112418 Bolt ................................................................................................................. 1
4 4111742 Bolt ................................................................................................................. 1
5 4112419 Bolt ................................................................................................................. 2
6 4112420 Bolt ................................................................................................................. 1
4116503 Kit-Service 5000 hours (Includes Items 1-2) ....................................................... 1

2-48 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

PUMP MOUNT BRACKET (FIGURE 2-30)


PSI 2.4L LPG AND 2.4L BI-FUEL

ITEM PART NO. DESCRIPTION QTY


4639192 Engine Assy-LPG (Non-Certified) ....................................................................... 1
4638138 Engine Assy-BI-Fuel (Non-Certified with Cab Heater) ........................................ 1
1 4145806 Bracket ........................................................................................................... 1
2 4145807 Bolt and Washer Set ...................................................................................... 1
3 4145808 Bolt and Washer Set ...................................................................................... 2

©2017 HYSTER COMPANY See Service Manual 2-49


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

DIPSTICK AND TUBE (FIGURE 2-31)


PSI 2.4L LPG

ITEM PART NO. DESCRIPTION QTY


4639192 Engine Assy-LPG (Non-Certified) ....................................................................... 1
4638138 Engine Assy-BI-Fuel (Non-Certified with Cab Heater) ........................................ 1
1 4153415 Bolt ................................................................................................................. 1
2 4146209 Dipstick and Tube Assembly .......................................................................... 1

2-50 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

WATER OUTLET (FIGURE 2-32)


WITHOUT CAB HEATER — PSI 2.4L LPG AND 2.4L BI-FUEL

ITEM PART NO. DESCRIPTION QTY


4639192 Engine Assy-LPG (Non-Certified) ....................................................................... 1
4638138 Engine Assy-BI-Fuel (Non-Certified with Cab Heater) ........................................ 1
1 4111232 Gasket ............................................................................................................ 1
2 4111229 Water Outlet ................................................................................................... 1
3 1382472
1502543 Nut .................................................................................................................. 2
a 4111238 Thermostat ..................................................................................................... 1

FOOTNOTES:
a Not Illustrated

©2017 HYSTER COMPANY See Service Manual 2-51


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

DSR COOLANT CIRCUT (FIGURE 2-33)


PSI 2.4L LPG

ITEM PART NO. DESCRIPTION QTY


4639192 Engine Assy-LPG (Non-Certified) ....................................................................... 1
4638138 Engine Assy-BI-Fuel (Non-Certified with Cab Heater) ........................................ 1
1 4111252
4168639 O-Ring ............................................................................................................ 1
2 4111250 Gasket ............................................................................................................ 1
3 4111249
4153346 Outlet (Water Bypass) .................................................................................... 1
4 4140927 Tube (Coolant) ............................................................................................... 1
5 4111235 Bolt ................................................................................................................. 2
6 4136115
4137335 Capscrew ....................................................................................................... 1

2-52 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

3 ENGINE ASSEMBLY - YANMAR


UNIT CODE A386
08/2017 NORTH AMERICA

SECTION 3
ENGINE ASSEMBLY - YANMAR

DESCRIPTION PAGE

ALTERNATOR
YANMAR 3.3L ............................................................................................................................................. 3-35
CAMSHAFT AND DRIVE GEAR
YANMAR 3.3L ............................................................................................................................................. 3-22
COOLING SYSTEM
YANMAR STANDARD AND ANTI-CLOG - WITHOUT SILENCER ............................................................ 3-2
YANMAR STANDARD AND ANTI-CLOG - WITH SILENCER .................................................................... 3-4
COUNTERWEIGHT EXHAUST
YANMAR 3.3L ............................................................................................................................................. 3-6
CRANKSHAFT AND PISTONS
YANMAR 3.3L - DIESEL ............................................................................................................................. 3-16
CYLINDER BLOCK
YANMAR 3.3L - DIESEL ............................................................................................................................. 3-12
CYLINDER HEAD
YANMAR 3.3L - DIESEL ............................................................................................................................. 3-14
ENGINE GASKET KIT
YANMAR 3.3L ............................................................................................................................................. 3-38
ENGINE MOUNTING
YANMAR ENGINE ...................................................................................................................................... 3-8
FLYWHEEL MOUNTING HARDWARE
YANMAR 3.3L ............................................................................................................................................. 3-34
FUEL FILTER AND WATER SEPARATOR
YANMAR 3.3L ............................................................................................................................................. 3-24
FUEL INJECTION SYSTEM
YANMAR 3.3L ............................................................................................................................................. 3-28
GEAR HOUSING
YANMAR 3.3L ............................................................................................................................................. 3-32
INJECTION PUMP
YANMAR 3.3L ............................................................................................................................................. 3-26
INTAKE AND EXHAUST MANIFOLD
YANMAR 3.3L ............................................................................................................................................. 3-20
LUBRICATION SYSTEM
YANMAR 3.3L ............................................................................................................................................. 3-18
OIL PAN AND FLYWHEEL HOUSING
YANMAR 3.3L - DIESEL ............................................................................................................................. 3-10
STARTER
YANMAR 3.3L ............................................................................................................................................. 3-36
WATER COOLING SYSTEM
YANMAR 3.3L ............................................................................................................................................. 3-30

©2017 HYSTER COMPANY See Service Manual 3-1


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

COOLING SYSTEM (FIGURE 3-1)


YANMAR STANDARD AND ANTI-CLOG — WITHOUT SILENCER

3-2 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

COOLING SYSTEM
YANMAR STANDARD AND ANTI-CLOG – WITHOUT SILENCER
KEY:
A: Without Lint Screen
B: With Lint Screen
QTY
ITEM PART NO. DESCRIPTION A B
1 4643831 Radiator (Standard) .................................................................................... 1 1
1 4643832 Radiator (Anti-Clog) ................................................................................... 1 1
1 4180891 Plug (Drain) ............................................................................................ 1 1
1 4180892 Radiator Cap .......................................................................................... 1 1
2 4133320 Cap ............................................................................................................. 1 1
3 166857 Clamp ......................................................................................................... 1 1
4 2089649 Protection Tube .......................................................................................... 1 1
5 2030673 Reservoir .................................................................................................... 1 1
5 2030675 Conductor .............................................................................................. 1 1
5 2030677 Hose Assy .............................................................................................. 2 2
5 2030679 Pipe ........................................................................................................ 1 1
5 2030678 Clamp .................................................................................................... 1 1
6 2089654 Bracket ....................................................................................................... 1 1
7 4109993
1527879 Capscrew ................................................................................................... 8 8
8 4155041 Hose ........................................................................................................... 1 1
9 369804 Clamp ......................................................................................................... 4 4
10 4155842 Hose ........................................................................................................... 1 1
11 2085801 Rubber Mount ............................................................................................ 2 2
12 2028265 Plate ........................................................................................................... 2 2
13 4125744 Shroud ........................................................................................................ 1 ..
13 4139909 Shroud (With Lint Screen) .......................................................................... .. 1
14 2107165 Screen ........................................................................................................ .. 1
15 4110495 Bracket ....................................................................................................... 1 1
16 4108965 Bracket ....................................................................................................... 1 1
17 136703 Capscrew ................................................................................................... 2 2
18 320157 Washer ....................................................................................................... 2 2
19 2029223 Spacer ........................................................................................................ 2 2
20 2021512 Rubber Cushion ......................................................................................... 4 4
21 4175769 Washer ....................................................................................................... 2 2
22 1382472
1502543 Nut .............................................................................................................. 2 2
23 1480237 Nut , Foldover ............................................................................................. 4 4
a 4158903 Shield ......................................................................................................... 1 1

FOOTNOTES:
a Not Illustrated

©2017 HYSTER COMPANY See Service Manual 3-3


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

COOLING SYSTEM (FIGURE 3-2)


YANMAR STANDARD AND ANTI-CLOG — WITH SILENCER

3-4 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

COOLING SYSTEM
YANMAR STANDARD AND ANTI-CLOG – WITH SILENCER
KEY:
A: Without Lint Screen
B: With Lint Screen
QTY
ITEM PART NO. DESCRIPTION A B
1 4643831 Radiator (Standard) .................................................................................... 1 1
1 4643832 Radiator (Anti-Clog) ................................................................................... 1 1
1 4180891 Plug (Drain) ............................................................................................ 1 1
1 4180892 Radiator Cap .......................................................................................... 1 1
2 4133320 Cap ............................................................................................................. 1 1
3 166857 Clamp ......................................................................................................... 1 1
4 2089649 Protection Tube .......................................................................................... 1 1
5 1302954 Hose (Plastic Tube) .................................................................................... .. 1
6 2022013 Clamp ......................................................................................................... 2 2
7 1352606 Strap Clamp ............................................................................................... 1 1
8 2030673 Reservoir .................................................................................................... 1 1
8 2030675 Conductor .............................................................................................. 1 1
8 2030677 Hose Assy .............................................................................................. 2 2
8 2030679 Pipe ........................................................................................................ 1 1
8 2030678 Clamp .................................................................................................... 1 1
9 4124290 Bracket ....................................................................................................... 1 1
10 4109993
1527879 Capscrew ................................................................................................... 8 8
11 1480237 Nut , Foldover ............................................................................................. 6 6
12 4155041 Hose (Lower) .............................................................................................. 1 1
13 369804 Clamp ......................................................................................................... 4 4
14 4155842 Hose (Upper) .............................................................................................. 1 1
15 2085801 Rubber Mount ............................................................................................ 2 2
16 2028265 Plate ........................................................................................................... 2 2
17 4125744 Shroud ........................................................................................................ 1 ..
17 4139909 Shroud (With Lint Screen) .......................................................................... .. 1
18 2107165 Screen ........................................................................................................ .. 1
19 4110495 Bracket ....................................................................................................... 1 1
20 4108965 Bracket ....................................................................................................... 1 1
21 136703 Capscrew ................................................................................................... 2 2
22 320157 Washer ....................................................................................................... 2 2
23 2029223 Spacer ........................................................................................................ 2 2
24 2021512 Rubber Cushion ......................................................................................... 4 4
25 4175769 Washer ....................................................................................................... 2 2
26 1382472
1502543 Nut .............................................................................................................. 2 2
a 4158903 Shield ......................................................................................................... 1 1

FOOTNOTES:
a Not Illustrated

©2017 HYSTER COMPANY See Service Manual 3-5


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

COUNTERWEIGHT EXHAUST (FIGURE 3-3)


YANMAR 3.3L

3-6 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

COUNTERWEIGHT EXHAUST
YANMAR 3.3L

ITEM PART NO. DESCRIPTION QTY


1 4154360 Exhaust Pipe ....................................................................................................... 1
2 1582222 Locknut ............................................................................................................... 4
3 2101107 Clamp ................................................................................................................. 1
4 2102323 Gasket ................................................................................................................ 1
5 1527885 Capscrew ............................................................................................................ 2
6 1460477 Nut ...................................................................................................................... 2
7 2081918 Muffler ................................................................................................................. 1
8 4136915 Exhaust Pipe ....................................................................................................... 1
9 2081919 Clamp ................................................................................................................. 1
10 292681 Lockwasher .................................................................................................... 2
11 2022719 Nut .................................................................................................................. 2
12 1351177 Rubber Cushion .................................................................................................. 7
13 2023006 Shim (T=3.2) ....................................................................................................... 1
14 2023007 Shim (T=1.2) ....................................................................................................... 1
15 136692 Nut ...................................................................................................................... 3
16 1593336 Nut ...................................................................................................................... 3
17 292518 Capscrew ............................................................................................................ 2
18 1351176 Washer ............................................................................................................... 2
19 302294 Capscrew ............................................................................................................ 1
20 2022973 Washer ............................................................................................................... 4

©2017 HYSTER COMPANY See Service Manual 3-7


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

ENGINE MOUNTING (FIGURE 3-4)


YANMAR ENGINE

3-8 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

ENGINE MOUNTING
YANMAR ENGINE

ITEM PART NO. DESCRIPTION QTY


1 2067900 Plate .................................................................................................................... 2
2 293630 Capscrew ............................................................................................................ 8
3 296420 Washer ............................................................................................................... 12
4 293680 Capscrew ............................................................................................................ 2
5 2081588 Washer ............................................................................................................... 2
6 2081587 Washer ............................................................................................................... 6
7 4132931 Isolator ................................................................................................................ 4
8 2081589 Nut ...................................................................................................................... 2
9 4132930 Isolator ................................................................................................................ 2
10 296424 Washer ............................................................................................................... 1
11 293678 Capscrew ............................................................................................................ 1
12 2105228 Bracket (Mounts to Transmission) ...................................................................... 1
13 136985 Capscrew ............................................................................................................ 4
a 280472 Sealant ................................................................................................................ AR

FOOTNOTES:
a Not Illustrated

©2017 HYSTER COMPANY See Service Manual 3-9


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

OIL PAN AND FLYWHEEL HOUSING (FIGURE 3-5)


YANMAR 3.3L — DIESEL

3-10 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

OIL PAN AND FLYWHEEL HOUSING


YANMAR 3.3L – DIESEL

ITEM PART NO. DESCRIPTION QTY


2100625 Engine Service Assy (3.3L) ................................................................................ 1
1 1599479 Oil Pan ............................................................................................................ 1
2 1599480 Drain Plug .................................................................................................. 1
3 1599481 Oil Seal ....................................................................................................... 1
4 1599448 Bolt ................................................................................................................. 16
5 2079757 Flywheel Housing ........................................................................................... 1
6 1599484
1707826 Seal ................................................................................................................ 1
7 1599458 Pin .................................................................................................................. 2
8 2084314 Bolt ................................................................................................................. 9
9 2084313 Bolt ................................................................................................................. 4
10 2084312 Gasket (Silicone Not Illustrated) ..................................................................... AR

©2017 HYSTER COMPANY See Service Manual 3-11


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

CYLINDER BLOCK (FIGURE 3-6)


YANMAR 3.3L — DIESEL

3-12 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

CYLINDER BLOCK
YANMAR 3.3L – DIESEL

ITEM PART NO. DESCRIPTION QTY


2100625 Engine Service Assy (3.3L) ................................................................................ 1
1 2091238 Short Block (3.3L) ............................................................................................... 1
1 1599904 Cylinder Block (3.3L) ...................................................................................... 1
2 1599441 Plug ............................................................................................................ 3
3 1599442 Plug ............................................................................................................ 1
4 1599451 Plug ............................................................................................................ 8
5 1599444 Bushing ...................................................................................................... 1
6 1599446 Cotter Pin ................................................................................................... 2
7 1599449 Plug ............................................................................................................ 1
8 1599445 Washer ....................................................................................................... 1
9 1599448 Bolt ............................................................................................................. 1
10 2092548 Kit-Crankshaft Bearing (Standard) ............................................................. 5
10 2092549 Kit-Bearing (U/S 0.25) ................................................................................ 5
11 2092552 Kit-Thrust Bearing (Standard) .................................................................... 2
11 2092553 Kit-Thrust Bearing (U/S 0.25) ..................................................................... 2
12 1599443 Bolt ................................................................................................................. 10
13 1599454 Bolt ................................................................................................................. 18
14 1599905 Cylinder Head Gasket (3.3L) .......................................................................... 1
..... Gasket Kit (FFigure 3-20).................................................................................. 1

©2017 HYSTER COMPANY See Service Manual 3-13


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

CYLINDER HEAD (FIGURE 3-7)


YANMAR 3.3L — DIESEL

3-14 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

CYLINDER HEAD
YANMAR 3.3L – DIESEL

ITEM PART NO. DESCRIPTION QTY


2100625 Engine Service Assy (3.3L) ................................................................................ 1
1 1599545 Engine Cover .................................................................................................. 1
2 1599546 Gasket ........................................................................................................ 1
3 1599547 Plate ........................................................................................................... 1
4 1599548 Screw ......................................................................................................... 2
5 1599549 Plug ............................................................................................................ 1
6 1599463 Cap (Oil Fill) ................................................................................................... 1
7 1599464 O-Ring ............................................................................................................ 1
8 1599544 Plug ................................................................................................................ 3
9 1599550 O-Ring ............................................................................................................ 3
10 1600273 Cylinder Head (3.3L) ...................................................................................... 1
11 1599525 Guide ..................................................................................................... 8
12 1599526 Plug ........................................................................................................ 1
13 1599441 Plug ........................................................................................................ 1
14 1599528 Plug ........................................................................................................ 1
15 1599489 Inlet Valve .................................................................................................. 4
16 1599516 Exhaust Valve ............................................................................................ 4
17 1599517 Spring ......................................................................................................... 8
18 1599518 Retainer ...................................................................................................... 8
19 1599519 Seal (Exhaust Valve) .................................................................................. 4
20 1599520 Seal (Intake Valve) ..................................................................................... 4
21 1599521 Cap ............................................................................................................. 8
22 1599529 Retainer ...................................................................................................... 8
23 1599530 Support Assembly (Rocker Arm) .................................................................... 1
24 1599531 Shaft ........................................................................................................... 1
25 1599532 Spring ......................................................................................................... 3
26 1599533 Support ....................................................................................................... 3
27 1599534 Support ....................................................................................................... 1
28 1599535 Kit-Rocker Arm ........................................................................................... 4
29 1599536 Screw ..................................................................................................... 1
30 1599537 Nut ......................................................................................................... 1
31 1599538 Kit-Rocker Arm ........................................................................................... 4
32 1599536 Screw ..................................................................................................... 1
33 1599537 Nut ......................................................................................................... 1
34 1599539 Retaining Ring ................................................................................................ 2
35 1599540 Screw ............................................................................................................. 1
36 1599541 Stud ................................................................................................................ 3
37 1599542 Nut .................................................................................................................. 3
38 2084316 Connector (Glow Plug) ................................................................................... 1
39 1599557 Cover .............................................................................................................. 4
40 4068196 Plug (Glow Plug) ............................................................................................ 4
41 1599819 Nozzle ............................................................................................................ 1
42 1599523 Gasket ............................................................................................................ 8
43 1599522 Protector ......................................................................................................... 4
44 1599486 Lifting Eye ....................................................................................................... 1
45 2084315 Hook , Engine Lift ........................................................................................... 1
46 1599470 Bolt ................................................................................................................. 4
47 1599555 Bolt ................................................................................................................. 1

©2017 HYSTER COMPANY See Service Manual 3-15


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

CRANKSHAFT AND PISTONS (FIGURE 3-8)


YANMAR 3.3L — DIESEL

3-16 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

CRANKSHAFT AND PISTONS


YANMAR 3.3L – DIESEL

ITEM PART NO. DESCRIPTION QTY


2100625 Engine Service Assy (3.3L) ................................................................................ 1
1 1600276 Piston (With Standard Rings) (3.3L) ............................................................... 4
1 1600278 Piston (O/S 0.25 with Rings) (3.3L) ................................................................ 4
2 1600277 Kit-Piston Ring (Standard) (3.3L) ............................................................... 1
2 1600279 Kit-Piston Ring (O/S 0.25) (3.3L) ............................................................... 1
3 1599595 Snap Ring ....................................................................................................... 8
4 1599594 Pin .................................................................................................................. 4
5 1599596 Piston Rod ...................................................................................................... 4
6 1599597 Bushing ...................................................................................................... 1
7 2092550 Piston Rod Bearing (Standard) .................................................................. 1
7 2092551 Bearing (U/S 0.25) .......................................................................................... 4
8 1599598 Bolt ................................................................................................................. 2
9 2084471 Crankshaft (3.3L) ............................................................................................ 1
10 2084322 Gear ........................................................................................................... 1
11 1599574 Key ............................................................................................................. 1
12 1599585 Pin .............................................................................................................. 1
13 1599586 Pin .............................................................................................................. 1
14 1720462 Bolt ................................................................................................................. 1
15 1599589 Washer ........................................................................................................... 1
16 4607618 Pulley , Used with 3.3L High Speed Fan ........................................................ 1
17 2079758 Flywheel ......................................................................................................... 1
17 2084323 Ring Gear ................................................................................................... 1
18 1599591 Bolt ................................................................................................................. 6

©2017 HYSTER COMPANY See Service Manual 3-17


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

LUBRICATION SYSTEM (FIGURE 3-9)


YANMAR 3.3L

3-18 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

LUBRICATION SYSTEM
YANMAR 3.3L

ITEM PART NO. DESCRIPTION QTY


2100625 Engine Service Assy (3.3L) ................................................................................ 1
1 1599604 Dipstick ........................................................................................................... 1
2 1599605 Guide .............................................................................................................. 1
3 1599606 Dipstick Tube .................................................................................................. 1
4 1599607 O-Ring ........................................................................................................ 1
5 1599470 Bolt ............................................................................................................. 1
6 2077983 Oil Filter .......................................................................................................... 1
7 1599610 Stud ................................................................................................................ 1
8 1599468 O-Ring ............................................................................................................ 1
9 1599611 Pipe ................................................................................................................ 1
10 1599448 Bolt ................................................................................................................. 2
11 1599445 Washer ........................................................................................................... 4
12 1599613 Pressure Switch (Oil Pressure) ...................................................................... 1
13 2084325 Pipe ................................................................................................................ 1
14 2084326 Bolt ................................................................................................................. 2

©2017 HYSTER COMPANY See Service Manual 3-19


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

INTAKE AND EXHAUST MANIFOLD (FIGURE 3-10)


YANMAR 3.3L

3-20 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

INTAKE AND EXHAUST MANIFOLD


YANMAR 3.3L

ITEM PART NO. DESCRIPTION QTY


2100625 Engine Service Assy (3.3L) ................................................................................ 1
1 1599556 Intake Manifold ............................................................................................... 1
2 1599543 Gasket ............................................................................................................ 1
3 1599475 Bolt ................................................................................................................. 9
4 1599559 Exhaust Manifold ............................................................................................ 1
5 1599560 Gasket ............................................................................................................ 1
6 1599561 Bolt ................................................................................................................. 9
7 1599562 Stud ................................................................................................................ 4
8 1599563 Stud ................................................................................................................ 2
9 2068378 Nut .................................................................................................................. 2
10 1599565 Gasket ............................................................................................................ 1
11 1599567 Adapter ........................................................................................................... 1
12 1599568 Bolt ................................................................................................................. 4
2068377 Gasket (Exhaust) ............................................................................................ 1

©2017 HYSTER COMPANY See Service Manual 3-21


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

CAMSHAFT AND DRIVE GEAR (FIGURE 3-11)


YANMAR 3.3L

3-22 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

CAMSHAFT AND DRIVE GEAR


YANMAR 3.3L

ITEM PART NO. DESCRIPTION QTY


2100625 Engine Service Assy (3.3L) ................................................................................ 1
1 1599569 Tappet ............................................................................................................ 8
2 1599570 Push Rod ........................................................................................................ 8
3 2084317 Camshaft ........................................................................................................ 1
4 1599572 Retainer ...................................................................................................... 1
5 2084318 Gear ........................................................................................................... 1
6 1599574 Key ............................................................................................................. 1
7 1599568 Bolt ................................................................................................................. 2
8 1599579 Bolt ................................................................................................................. 2
9 1599576 Shaft ............................................................................................................... 1
10 2084319 Gear ............................................................................................................... 1
11 1599578 Bushing ...................................................................................................... 1
12 1599582 Locknut ........................................................................................................... 1
13 1599581 Spring Washer ................................................................................................ 1
14 1599580 Gear ............................................................................................................... 1
15 2080675 Injection Pump ................................................................................................ 1
16 2084320 Gear (Hydraulic Pump) ................................................................................... 1

©2017 HYSTER COMPANY See Service Manual 3-23


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

FUEL FILTER AND WATER SEPARATOR (FIGURE 3-12)


YANMAR 3.3L

3-24 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

FUEL FILTER AND WATER SEPARATOR


YANMAR 3.3L

ITEM PART NO. DESCRIPTION QTY


2100625 Engine Service Assy (3.3L) ................................................................................ 1
1 2084448 Fuel Filter ....................................................................................................... 1
2 2084449 Filter Head .................................................................................................. 1
3 2084450 Sensor ........................................................................................................ 1
4 2084451 Plug ............................................................................................................ 1
5 2084452 O-Ring ........................................................................................................ 1
6 2084453 Element Assy ............................................................................................. 1
7 1599842 Clamp ............................................................................................................. 2
8 1599801 Bolt ................................................................................................................. 2
9 1599841 Tube Assy ...................................................................................................... 1
10 2084454 Fitting .............................................................................................................. 1
11 1600086 Seal ................................................................................................................ 2
12 1586457 Fuel Filter ....................................................................................................... 1
13 2081974 Clamp ............................................................................................................. 1
14 1599843 Clamp ............................................................................................................. 2

©2017 HYSTER COMPANY See Service Manual 3-25


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

INJECTION PUMP (FIGURE 3-13)


YANMAR 3.3L

3-26 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

INJECTION PUMP
YANMAR 3.3L

ITEM PART NO. DESCRIPTION QTY


2100625 Engine Service Assy (3.3L) ................................................................................ 1
1 2080676 Injection Pump , 3.3L Diesel ........................................................................... 1
2 2084349 O-Ring ........................................................................................................ 2
3 2084356 Cover .......................................................................................................... 1
4 2084355 Bolt ............................................................................................................. 4
5 2084354 Cover .......................................................................................................... 1
6 1608616 Solenoid (Fuel Shut-Off) ............................................................................ 1
7 1608617 O-Ring ........................................................................................................ 1
8 2084430 Wire ............................................................................................................ 1
9 2084431 Nut .............................................................................................................. 2
10 2084436 Cap ............................................................................................................. 1
11 4639365 Cap ............................................................................................................. 1
12 2084442 Woodruff Key ............................................................................................. 1
13 2084443 Nut .............................................................................................................. 1
14 2084444 Spring Washer ........................................................................................... 1
15 1599907 Bracket ........................................................................................................... 1
16 1599908 Bolt ................................................................................................................. 2
17 1599909 Retainer .......................................................................................................... 1
18 1599910 Bracket ........................................................................................................... 1
19 1599911 Bolt ................................................................................................................. 1
20 1599912 Bolt ................................................................................................................. 1
21 1599913 Bolt ................................................................................................................. 1

©2017 HYSTER COMPANY See Service Manual 3-27


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

FUEL INJECTION SYSTEM (FIGURE 3-14)


YANMAR 3.3L

3-28 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

FUEL INJECTION SYSTEM


YANMAR 3.3L

ITEM PART NO. DESCRIPTION QTY


2100625 Engine Service Assy (3.3L) ................................................................................ 1
1 1599818 Injector ............................................................................................................ 4
2 1599819 Nozzle ............................................................................................................ 4
3 1689746 Shim ............................................................................................................... 4
4 1599831 Gasket ............................................................................................................ 4
5 1599832 Nut .................................................................................................................. 4
6 1599830 Tube Assy (Fuel Return) ................................................................................ 1
7 1599829 Clamp ............................................................................................................. 2
8 1599828 Tube Assy (Return) ........................................................................................ 1
9 1599827 Tube Assy (#4) ............................................................................................... 1
10 1599826 Tube Assy (#3) ............................................................................................... 1
11 1599825 Tube Assy (#2) ............................................................................................... 1
12 1599824 Tube Assy (#1) ............................................................................................... 1
13 1599822 Bolt ................................................................................................................. 4
14 1599823 Retainer .......................................................................................................... 1
15 1599821 Retainer .......................................................................................................... 2

©2017 HYSTER COMPANY See Service Manual 3-29


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

WATER COOLING SYSTEM (FIGURE 3-15)


YANMAR 3.3L

3-30 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

WATER COOLING SYSTEM


YANMAR 3.3L

ITEM PART NO. DESCRIPTION QTY


2100625 Engine Service Assy (3.3L) ................................................................................ 1
1 2080681 Water Pump ................................................................................................... 1
2 1599807 O-Ring ........................................................................................................ 1
3 1599808 Cover .......................................................................................................... 1
4 1599809 Gasket ........................................................................................................ 1
5 1599810 Flange ........................................................................................................ 1
6 1599811 Seal ............................................................................................................ 1
7 2084330 Drain Plug .................................................................................................. 1
8 1599816 Bolt ............................................................................................................. 2
9 1719970 Screw ......................................................................................................... 6
10 2084331 Plug ............................................................................................................ 1
11 1599812 Plug ............................................................................................................ 1
12 1599814 Gasket ........................................................................................................ 2
13 1599803 Gasket ............................................................................................................ 1
14 1599579 Bolt ................................................................................................................. 3
15 2084327 Fan Pulley ...................................................................................................... 1
16 2107750 V-Belt .............................................................................................................. 1
16 1368841 V-Belt High Speed Fan ................................................................................... 1
17 2080678 Fan ................................................................................................................. 1
18 4648640 Bolt ................................................................................................................. 4
19 1597709 Gasket ............................................................................................................ 1
20 1599798 Cover .............................................................................................................. 1
21 1597710 Gasket ............................................................................................................ 1
22 4068202 Thermostat ..................................................................................................... 1
23 1599801 Bolt ................................................................................................................. 2
24 1599802 Drain Plug ....................................................................................................... 1
a 2043160 Thermal Sensor .............................................................................................. 1
a 2081274 Bracket (Harness Clamp) ............................................................................... 1
a 1529366 Capscrew (Harness Clamp Bracket) .............................................................. 1

FOOTNOTES:
a Not Illustrated

©2017 HYSTER COMPANY See Service Manual 3-31


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

GEAR HOUSING (FIGURE 3-16)


YANMAR 3.3L

3-32 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

GEAR HOUSING
YANMAR 3.3L

ITEM PART NO. DESCRIPTION QTY


2100625 Engine Service Assy (3.3L) ................................................................................ 1
1 2101708 Gear Cover Assembly .................................................................................... 1
2 2100927 Oil Seal ....................................................................................................... 1
3 1599476 Bolt ................................................................................................................. 7
4 1599461 Cover .............................................................................................................. 1
5 1599473 Bolt ................................................................................................................. 10
6 1599470 Bolt ................................................................................................................. 1
7 1599472 Bolt ................................................................................................................. 1
8 2084309 Ball Bearing .................................................................................................... 1
9 2084305 Ball Bearing .................................................................................................... 2
10 1599466 Engine Oil Pump ............................................................................................ 1
11 1599475 Bolt ................................................................................................................. 3
12 1599458 Pin .................................................................................................................. 4
13 1599471 Bolt ................................................................................................................. 3
14 1599469 O-Ring ............................................................................................................ 1
15 1599468 O-Ring ............................................................................................................ 1
16 2084304 Timing Gear Cover ......................................................................................... 1
17 1599464 O-Ring ............................................................................................................ 1
18 1599463 Cap (Oil Fill) ................................................................................................... 1
19 1599462 O-Ring ............................................................................................................ 1
20 2068378 Nut .................................................................................................................. 3
21 2084306 Stud ................................................................................................................ 3
22 2084307 Cover .............................................................................................................. 1
23 2084308 O-Ring ............................................................................................................ 1
24 2084311 Bolt ................................................................................................................. 2
25 2084312 Gasket (Liquid) ................................................................................................... 1

©2017 HYSTER COMPANY See Service Manual 3-33


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

FLYWHEEL MOUNTING HARDWARE (FIGURE 3-17)


YANMAR 3.3L

ITEM PART NO. DESCRIPTION QTY


1 1586629 Capscrew ............................................................................................................ 2
2 2081402 Bracket , Cable Clip ............................................................................................ 2
3 292514 Capscrew ............................................................................................................ 6
4 296420 Washer ............................................................................................................... 6
5 1527885 Capscrew ............................................................................................................ 8

3-34 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

ALTERNATOR (FIGURE 3-18)


YANMAR 3.3L

ITEM PART NO. DESCRIPTION QTY


2100625 Engine Service Assy Yanmar 3.3L Diesel .......................................................... 1
1 2100632 Alternator ........................................................................................................ 1
2 1599887 Bolt ................................................................................................................. 1
3 1599877 Rotator Assembly ........................................................................................... 1
4 1599878 Ball Bearing .................................................................................................... 1
5 1599879 Cover .............................................................................................................. 1
6 2084466 Housing .......................................................................................................... 1
7 1599873 Ball Bearing .................................................................................................... 1
8 1599874 Plate ............................................................................................................... 1
9 1599875 Screw ............................................................................................................. 4
10 1599876 Stud ................................................................................................................ 2
11 2084467 Holder ............................................................................................................. 1
12 1599893 Bolt ................................................................................................................. 1
13 1599895 Bracket ........................................................................................................... 1
14 1599896 Bolt ................................................................................................................. 1
15 1599894 Nut .................................................................................................................. 1
16 2081947 Controller ........................................................................................................ 1

©2017 HYSTER COMPANY See Service Manual 3-35


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

STARTER (FIGURE 3-19)


YANMAR 3.3L

ITEM PART NO. DESCRIPTION QTY


2100625 Engine Service Assy Yanmar 3.3L Diesel .......................................................... 1
1 1719937 Starter ............................................................................................................. 1
2 1719938 Armature ......................................................................................................... 1
3 1599847 Ball Bearing .................................................................................................... 1
4 1719964 Bearing ........................................................................................................... 1
5 1719941 Field Coil ........................................................................................................ 1
6 1599850 Screw ............................................................................................................. 4
7 1599851 Brush .............................................................................................................. 4
8 1719943 Brush Holder .................................................................................................. 1
9 1599853 Brush Spring ................................................................................................... 4
10 1719942 Cover .............................................................................................................. 1
11 1719948 Switch ............................................................................................................. 1
12 1719951 Lever .............................................................................................................. 1
13 1719952 Dust Cover ..................................................................................................... 1
14 1719933 Bolt ................................................................................................................. 2
15 1719944 Pinion ............................................................................................................. 1
16 1719947 Pinion ............................................................................................................. 1
17 1719965 Stopper Set .................................................................................................... 1
18 1719945 Clutch Assy .................................................................................................... 1
19 1719946 Bearing ........................................................................................................... 1
20 1719973 Ball Bearing .................................................................................................... 1
21 1719950 Retainer .......................................................................................................... 1
22 1719949 Gearbox .......................................................................................................... 1
23 1599868 Cover .............................................................................................................. 1
24 4122595 Bolt ................................................................................................................. 2
25 1719939 Yoke ............................................................................................................... 1
3-36 See Service Manual ©2017 HYSTER COMPANY
for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

ITEM PART NO. DESCRIPTION QTY


26 1719953 Screw ............................................................................................................. 2

©2017 HYSTER COMPANY See Service Manual 3-37


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

ENGINE GASKET KIT (FIGURE 3-20)


YANMAR 3.3L

ITEM PART NO. DESCRIPTION QTY


1 2084480 Gasket Set .......................................................................................................... 1
2 1599905 Cylinder Head Gasket .................................................................................... 1
3 1599520 Seal (Intake Valve) ......................................................................................... 4
4 1599522 Protector , Nozzle ........................................................................................... 4
5 1599523 Gasket , Nozzle .............................................................................................. 8
6 1599546 Gasket , Cyl Head .......................................................................................... 1
7 1599543 Gasket , Intake Manifold ................................................................................. 1
8 1599560 Gasket ............................................................................................................ 1
9 1599519 Seal (Exhaust Valve) ...................................................................................... 4
10 1599468 O-Ring ............................................................................................................ 2
11 1599469 O-Ring ............................................................................................................ 1
12 1599803 Gasket , Water Pump ..................................................................................... 1
13 1597710 Gasket ............................................................................................................ 1
14 1597709 Gasket ............................................................................................................ 1
15 1599831 Gasket , Return .............................................................................................. 4
16 1600086 Seal ................................................................................................................ 7
17 4068201 O-Ring ............................................................................................................ 1
18 1599550 O-Ring ............................................................................................................ 3
19 1599464 O-Ring ............................................................................................................ 2
20 1599462 O-Ring ............................................................................................................ 1
21 1599445 Washer ........................................................................................................... 4
22 2084308 O-Ring ............................................................................................................ 1
23 1599481 Oil Seal , Oil Drain Plug .................................................................................. 1
24 1599565 Gasket ............................................................................................................ 1
25 2068377 Gasket , Exhaust ............................................................................................ 1
26 1600087 Brush .............................................................................................................. 1
3-38 See Service Manual ©2017 HYSTER COMPANY
for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

ITEM PART NO. DESCRIPTION QTY


27 2084312 Gasket (Silicone Sealant) ............................................................................... 1

©2017 HYSTER COMPANY See Service Manual 3-39


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

NOTES

3-40 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

4 FUEL SYSTEM
UNIT CODE A386
08/2017 NORTH AMERICA

SECTION 4
FUEL SYSTEM

DESCRIPTION PAGE

AIR FILTER ASSEMBLY


DUAL ELEMENT ......................................................................................................................................... 4-4
SINGLE ELEMENT ..................................................................................................................................... 4-3
AIR INTAKE
PSI ENGINE ................................................................................................................................................ 4-2
AIR INTAKE SYSTEM
PRE-CLEANER ........................................................................................................................................... 4-5
WITHOUT SILENCER - YANMAR 3.3L, DIESEL ....................................................................................... 4-28
FUEL RAIL
PSI 2.4L BI-FUEL ........................................................................................................................................ 4-14
FUEL REGULATING SYSTEM
PSI 2.4L LPG AND 2.4L BI-FUEL ............................................................................................................... 4-8
FUEL SENDER AND ATTACHING PARTS
PSI 2.4L BI-FUEL ........................................................................................................................................ 4-18
FUEL SYSTEM
PSI 2.4L BI-FUEL ........................................................................................................................................ 4-16
PSI-LPG - WITHOUT LOW FUEL SENSOR ............................................................................................... 4-6
YANMAR 3.3L ............................................................................................................................................. 4-29
LPG LOCK-OFF
PSI 2.4L ....................................................................................................................................................... 4-9
MIXER/EPR AND PCV AIR HOSES
PSI 2.4L LPG AND 2.4L BI-FUEL ............................................................................................................... 4-12
THROTTLE BODY
PSI 2.4L ....................................................................................................................................................... 4-10
THROTTLE CABLE
YANMAR ..................................................................................................................................................... 4-30
THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS
MONOTROL PEDAL YANMAR DIESEL ..................................................................................................... 4-36
MONOTROL PEDAL YANMAR DIESEL ..................................................................................................... 4-38
PSI - STANDARD PEDAL ........................................................................................................................... 4-20
PSI - STANDARD PEDAL ........................................................................................................................... 4-22
PSI - MONOTROL PEDAL .......................................................................................................................... 4-24
PSI - MONOTROL PEDAL .......................................................................................................................... 4-26
STANDARD PEDAL YANMAR DIESEL ...................................................................................................... 4-32
STANDARD PEDAL YANMAR DIESEL ...................................................................................................... 4-34

©2017 HYSTER COMPANY See Service Manual 4-1


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

AIR INTAKE (FIGURE 4-1)


PSI ENGINE

ITEM PART NO. DESCRIPTION QTY


1 4641239 Air Filter (FFigure 4-2)....................................................................................... 1
1 4641268 Air Filter (With Dual Element) (FFigure 4-3)...................................................... 1
2 4110388 Bracket ................................................................................................................ 1
3 1613324 Capscrew ............................................................................................................ 2
4 1583611 Capscrew ............................................................................................................ 2
5 1530243 Insert ................................................................................................................... 2
6 4637262 Hose (Dirty Intake) .............................................................................................. 1
7 4653154 Hose (Clean Intake) ............................................................................................ 1
8 112989 Hose Clamp ........................................................................................................ 4
9 16150 Fitting .................................................................................................................. 1
10 165991 Indicator (Restriction) .......................................................................................... 1
a 17652 Fitting (With Silencer) ......................................................................................... 1
a 2095889 Label (Air Filter Installation) ................................................................................ 1
a 4151588 Grille , Air Intake ................................................................................................. 1

FOOTNOTES:
a Not Illustrated

4-2 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

AIR FILTER ASSEMBLY (FIGURE 4-2)


SINGLE ELEMENT

ITEM PART NO. DESCRIPTION QTY


4641239 Air Filter .............................................................................................................. 1
1 1462442 Plug ................................................................................................................ 1
2 1494024 Valve .............................................................................................................. 1
3 4137211 Cover .............................................................................................................. 1
4 4136998 Body ............................................................................................................... 1
5 4137212 Filter Element ................................................................................................. 1

©2017 HYSTER COMPANY See Service Manual 4-3


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

AIR FILTER ASSEMBLY (FIGURE 4-3)


DUAL ELEMENT

ITEM PART NO. DESCRIPTION QTY


4641268 Air Filter .............................................................................................................. 1
1 1462442 Plug ................................................................................................................ 1
2 1494024 Valve .............................................................................................................. 1
3 4137002 Cover .............................................................................................................. 1
4 4136998 Body ............................................................................................................... 1
5 4642999 Filter Element ................................................................................................. 1
6 4643000 Filter Element ................................................................................................. 1

4-4 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

AIR INTAKE SYSTEM (FIGURE 4-4)


PRE-CLEANER

ITEM PART NO. DESCRIPTION QTY


1 291974 Pre-Cleaner (Assembly) ..................................................................................... 1
1 1374205 Cover .............................................................................................................. 1
1 1374206 Body ............................................................................................................... 1
1 1374207 Sleeve ............................................................................................................ 1
1 115696 Hose Clamp .................................................................................................... 1
2 4153049 Mounting Weldment ............................................................................................ 1
3 1677793 Air Duct ............................................................................................................... 1
4 4613617 Capscrew ............................................................................................................ 3
5 353144 Capscrew ............................................................................................................ 2
6 1531001 Insert ................................................................................................................... 3
7 1506738 Washer ............................................................................................................... 2
8 1677833 Screw .................................................................................................................. 3
9 4148891 Gasket ................................................................................................................ 1

©2017 HYSTER COMPANY See Service Manual 4-5


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

FUEL SYSTEM (FIGURE 4-5)


PSI-LPG — WITHOUT LOW FUEL SENSOR

4-6 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

FUEL SYSTEM
PSI-LPG – WITHOUT LOW FUEL SENSOR

ITEM PART NO. DESCRIPTION QTY


1 4043982 Bracket ................................................................................................................ 1
2 88791 Hose Assy ........................................................................................................... 1
3 14358 Fitting .................................................................................................................. 1
4 4121568 Bracket ................................................................................................................ 1
5 2105803 Fuel Filter (LPG) ................................................................................................. 1
5 1689544 Kit-Filter Element ............................................................................................ 1
6 14372 Fitting .................................................................................................................. 1
7 320155 Washer ............................................................................................................... 2
8 296152 Capscrew ............................................................................................................ 2
9 1530243 Insert ................................................................................................................... 2
10 1510113 Capscrew ............................................................................................................ 2
11 2090361 Hose Assy ........................................................................................................... 1
12 1502059 Clamp (Swivel) .................................................................................................... 1
13 1502061 Clamp (Swivel) .................................................................................................... 1
14 16151 Fitting .................................................................................................................. 1
15 1501970 Pressure Switch (Low Fuel) ................................................................................ 1
16 4112697
4099352 LPG Lock-Off ...................................................................................................... 1
17 4040260
4148661 Regulator ............................................................................................................ 1
99 a 1510117 Capscrew (Fix item 1) ......................................................................................... 3
99 a 804043 Disconnect .......................................................................................................... 1
99 a 2071517 Sleeve ................................................................................................................. 1
99 a 101809 Relief Valve ......................................................................................................... 1
99 a 17664 Fitting .................................................................................................................. 1
99 a 16134 Fitting .................................................................................................................. 1

FOOTNOTES:
a Not Illustrated

©2017 HYSTER COMPANY See Service Manual 4-7


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

FUEL REGULATING SYSTEM (FIGURE 4-6)


PSI 2.4L LPG AND 2.4L BI-FUEL

ITEM PART NO. DESCRIPTION QTY


4639192 Engine Assy-LPG (Non-Certified) ....................................................................... 1
4638138 Engine Assy-BI-Fuel (Non-Certified with Cab Heater) ........................................ 1
1 4153417 Hose (Coolant) ............................................................................................... 1
2 4019092 Clamp ............................................................................................................. 4
3 4040259 Fitting .............................................................................................................. 2
4 4153416 Loom .............................................................................................................. 1
5 4019099 Clamp ............................................................................................................. 2
6 4137330 Hose (Molded Fuel) ........................................................................................ 1
7 4040260
4148661 Regulator ........................................................................................................ 1
7 4148667 Kit-Regulator .............................................................................................. 1
8 4137333 Hose (Coolant) ............................................................................................... 1
9 4153420 Isolator ............................................................................................................ 1
10 4111007 Bracket ........................................................................................................... 1
10 4646062 Base ............................................................................................................... 1
11 4153419 Isolator ............................................................................................................ 2
12 4153422 Washer ........................................................................................................... 3
13 4109993
1527879 Capscrew ....................................................................................................... 2
14 1307884
1514429 Nut .................................................................................................................. 3
15 4137328 Bracket ........................................................................................................... 1
16 4153421 Bolt ................................................................................................................. 1

4-8 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

LPG LOCK-OFF (FIGURE 4-7)


PSI 2.4L

ITEM PART NO. DESCRIPTION QTY


4639192 Engine Assy-LPG (Non-Certified) ....................................................................... 1
4638138 Engine Assy-BI-Fuel (Non-Certified with Cab Heater) ........................................ 1
1 4019019 Fitting .............................................................................................................. 1
2 4112697
4099352 LPG Lock-Off .................................................................................................. 1
3 4112698 Fitting .............................................................................................................. 1

©2017 HYSTER COMPANY See Service Manual 4-9


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

THROTTLE BODY (FIGURE 4-8)


PSI 2.4L

4-10 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

THROTTLE BODY
PSI 2.4L
KEY:
A: LPG Engine
B: Bi-Fuel
QTY
ITEM PART NO. DESCRIPTION A B
4639192 Engine Assy-LPG (Non-Certified) .............................................................. 1 ..
4638138 Engine Assy-BI-Fuel (Non-Certified with Cab Heater) ............................... .. 1
1 4110059 Throttle Body ......................................................................................... 1 ..
2 4110060 O-Ring ................................................................................................... 1 ..
3 4110061 Adapter .................................................................................................. 1 ..
4 4110062 Spacer ................................................................................................... 1 ..
5 4110063 Gasket (Throttle Body) ........................................................................... 2 ..
6 4137336 Baffle ...................................................................................................... 1 ..
7 4110065 Bolt ......................................................................................................... 4 ..
8 4110066 Washer .................................................................................................. 4 ..
9 4137337 Capscrew ............................................................................................... 4 ..

©2017 HYSTER COMPANY See Service Manual 4-11


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

MIXER/EPR AND PCV AIR HOSES (FIGURE 4-9)


PSI 2.4L LPG AND 2.4L BI-FUEL

4-12 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

MIXER/EPR AND PCV AIR HOSES


PSI 2.4L LPG AND 2.4L BI-FUEL
KEY:
A: With LPG Engine
B: With BI- Fuel Engine
QTY
ITEM PART NO. DESCRIPTION A B
4639192 Engine Assy-LPG (Non-Certified) .............................................................. 1 ..
4638138 Engine Assy-BI-Fuel (Non-Certified with Cab Heater) ............................... .. 1
1 4111124 Mixer-LPG .............................................................................................. 1 1
1 4111125 Kit-Repair .......................................................................................... 1 1
2 4019119 Regulator ............................................................................................... 1 1
3 4019120 Plug ........................................................................................................ 1 1
4 4019121 Stud ....................................................................................................... 4 4
5 1565407 Nut ......................................................................................................... 4 4
6 4019118 Fitting ..................................................................................................... 1 1
7 292672 Capscrew ............................................................................................... 4 4
8 4110065 Bolt ......................................................................................................... 4 4
9 4110066 Washer .................................................................................................. 4 4
10 4116720 Hose (PCV Foul Air) .............................................................................. 1 1
11 4137306 Hose (PCV Fresh Air) ............................................................................ 1 1
12 4110072 Fitting ..................................................................................................... 1 1
13 4110071 Fitting ..................................................................................................... 1 1
14 4019090 Clamp .................................................................................................... 2 2
15 4153432 Clip ......................................................................................................... 1 1
16 4137305 Clamp .................................................................................................... 2 2
17 4110078 Fitting ..................................................................................................... 1 1
18 4110079 Fitting ..................................................................................................... 1 1
19 4019051 Bolt ......................................................................................................... 1 1
20 128408 Clamp .................................................................................................... 1 1
21 4116715 Bracket ................................................................................................... 1 1
22 4110075 Bolt ......................................................................................................... 1 1
23 ..... Throttle Body Assembly (FFigure 4-8).................................................. 1 1

©2017 HYSTER COMPANY See Service Manual 4-13


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

FUEL RAIL (FIGURE 4-10)


PSI 2.4L BI-FUEL

ITEM PART NO. DESCRIPTION QTY


4638137 Engine Assy-BI-Fuel (Certified with Cab Heater) ............................................... 1
1 4111631 Fuel Rail ......................................................................................................... 1
2 4110075 Bolt ................................................................................................................. 2
3 4111190 Injector ............................................................................................................ 4

4-14 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

NOTES

©2017 HYSTER COMPANY See Service Manual 4-15


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

FUEL SYSTEM (FIGURE 4-11)


PSI 2.4L BI-FUEL

4-16 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

FUEL SYSTEM
PSI 2.4L BI-FUEL

ITEM PART NO. DESCRIPTION QTY


1 4167403 Fuel Sender (Gas) .............................................................................................. 1
1 a 4172858 Fuel Sender , Gas (FFigure 4-12)..................................................................... 1
2 1382472
1502543 Nut ...................................................................................................................... 6
3 4113784 Bracket ................................................................................................................ 1
4 4109993
1527879 Capscrew ............................................................................................................ 2
5 1480237 Nut , Foldover ..................................................................................................... 2
6 1531558 Insert ................................................................................................................... 4
7 1316496 Clamp ................................................................................................................. 1
8 1527877 Capscrew ............................................................................................................ 2
9 1553541 Fuel Filter ............................................................................................................ 1
10 4047012 Manifold Assy ..................................................................................................... 1
11 292507 Capscrew ............................................................................................................ 2
12 4627283 Fitting .................................................................................................................. 1
13 4627282 Fitting .................................................................................................................. 1
14 222492 Fitting .................................................................................................................. 1
15 4154791 Tube Assy ........................................................................................................... 1
16 2076026 Hose ................................................................................................................... 1
17 1543900 Hose ................................................................................................................... 2
18 2066137 Hose ................................................................................................................... 2
19 4644610 Hose ................................................................................................................... 1
20 1543933 Fitting .................................................................................................................. 1
21 4154792 Tube Assy ........................................................................................................... 1
22 164488 Clamp ................................................................................................................. 1
23 1529366 Capscrew ............................................................................................................ 1
24 168718 Clamp ................................................................................................................. 12
25 ..... Tube Assembly ................................................................................................... 1
26 132131 Clamp ................................................................................................................. 1
27 4159793 Tube Assy ........................................................................................................... 1
28 4175771 Filler Neck ........................................................................................................... 1
29 1382472
1502543 Nut ...................................................................................................................... 4
30 325549 Shim (0.020 in.) .................................................................................................. AR
30 2021685 Gasket ................................................................................................................ 1
31 1579677 Fuel Cap (Lockable Version) .............................................................................. 1

FOOTNOTES:
a Manufacturing Option

©2017 HYSTER COMPANY See Service Manual 4-17


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

FUEL SENDER AND ATTACHING PARTS (FIGURE 4-12)


PSI 2.4L BI-FUEL

4-18 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

FUEL SENDER AND ATTACHING PARTS


PSI 2.4L BI-FUEL

ITEM PART NO. DESCRIPTION QTY


4167403 Fuel Sender (Gas) .............................................................................................. 1
1 ..... Fuel Tube and Mounting Plate ....................................................................... 1
2 1634455 Fuel Pump ...................................................................................................... 1
3 1634456 Strainer ........................................................................................................... 1
4 1644624 Isolator ............................................................................................................ 1
5 2089368 Hose ............................................................................................................... 1
6 168718 Clamp ............................................................................................................. 2
7 369804 Clamp ............................................................................................................. 1
8 1371149 Connector ....................................................................................................... 1
9 1330325 O-Ring ............................................................................................................ 1
10 1330326 Nut .................................................................................................................. 1
11 4168115 Wire Harness (Fuel Pump) ............................................................................. 1
12 114312 Strap Clamp ................................................................................................... 2
13 2080643 Sender ............................................................................................................ 1
14 2021687 Bolt ................................................................................................................. 5
15 320155 Washer ........................................................................................................... 5
16 4655548 Jumper (Fuel Sender Harness) .......................................................................... 1
17 1561871 Clamp (Swivel) .................................................................................................... 1
18 4077618 Clamp (Adjustable) ............................................................................................. 1
19 137852 Strap Clamp ........................................................................................................ 2

©2017 HYSTER COMPANY See Service Manual 4-19


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS (FIGURE 4-13)


PSI — STANDARD PEDAL

4-20 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS


PSI – STANDARD PEDAL

ITEM PART NO. DESCRIPTION QTY


1 4114974 Bracket ................................................................................................................ 1
2 4117525 Lever ................................................................................................................... 1
3 320159 Washer ............................................................................................................... 4
4 2027673 Pin ....................................................................................................................... 2
5 2047782 Roller .................................................................................................................. 1
6 2021809 Bushing ............................................................................................................... 2
7 2082033 Spring ................................................................................................................. 2
8 320155 Washer ............................................................................................................... 2
9 292679 Washer ............................................................................................................... 2
10 4114979 Sensor ................................................................................................................ 1
11 302038 Screw .................................................................................................................. 2
12 2027337 Pedal ................................................................................................................... 1
13 1527876 Capscrew ............................................................................................................ 2
14 1398062 Nut (Fold Over) ................................................................................................... 2
15 1527880 Capscrew ............................................................................................................ 2
16 1669114 Bolt ...................................................................................................................... 1
17 2022719 Nut ...................................................................................................................... 1

©2017 HYSTER COMPANY See Service Manual 4-21


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS (FIGURE 4-14)


PSI — STANDARD PEDAL

4-22 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

ITEM PART NO. DESCRIPTION QTY


4166596 Lever , Accelerator Assembly ............................................................................. 1
4166598 Accelerator Pedal Assembly .......................................................................... 1
1 4166603 Bracket ....................................................................................................... 1
2 4166600 Lever .......................................................................................................... 1
3 320159 Washer ....................................................................................................... 4
4 2027673 Pin .............................................................................................................. 2
5 2047782 Roller .......................................................................................................... 1
6 2021809 Bushing ...................................................................................................... 2
7 2082033 Spring ......................................................................................................... 2
8 4114979 Sensor ........................................................................................................ 1
9 302038 Screw ......................................................................................................... 2
10 2027337 Pedal .......................................................................................................... 1
11 1527876 Capscrew ................................................................................................... 2
12 1398062 Nut (Fold Over) .......................................................................................... 2
13 1527880 Capscrew ................................................................................................... 2
14 1669114 Bolt ............................................................................................................. 1
15 2022719 Nut .............................................................................................................. 1

©2017 HYSTER COMPANY See Service Manual 4-23


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS (FIGURE 4-15)


PSI — MONOTROL PEDAL

4-24 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS


PSI – MONOTROL PEDAL

ITEM PART NO. DESCRIPTION QTY


1615251 Monotrol Pedal Assembly ................................................................................... 1
1 1556829 Bracket (Pedal) ............................................................................................... 1
2 1340470 Pad ................................................................................................................. 1
3 2080783 Wire Harness .................................................................................................. 1
4 2081255 Clip ............................................................................................................. 1
5 302231 Capscrew ....................................................................................................... 4
6 296375 Washer ........................................................................................................... 4
7 292665 Nut .................................................................................................................. 4
8 325699 Spring ............................................................................................................. 2
9 362036 Washer ........................................................................................................... 2
10 15931 Lockwasher .................................................................................................... 4
11 16708 Screw ............................................................................................................. 4
12 1539418 Clip ................................................................................................................. 1
13 2083605 Bracket ................................................................................................................ 1
14 2027716 Bushing ............................................................................................................... 2
15 2083606 Shaft ................................................................................................................... 1
16 302437 Roll Pin ............................................................................................................... 1
17 2030158 Square Neck Cup ............................................................................................... 1
18 2022719 Nut ...................................................................................................................... 1
19 4114974 Bracket ................................................................................................................ 1
20 4117526 Lever ................................................................................................................... 1
21 320159 Washer ............................................................................................................... 2
22 2027673 Pin ....................................................................................................................... 1
23 2021809 Bushing ............................................................................................................... 2
24 2082033 Spring ................................................................................................................. 2
25 4633511 Stop .................................................................................................................... 1
26 4109993
1527879 Capscrew ............................................................................................................ 2
26 2079533 Capscrew , M8x1.25x16 (Optional) .................................................................... 2
27 320155 Washer ............................................................................................................... 2
28 292679 Washer ............................................................................................................... 2
29 4114979 Sensor ................................................................................................................ 1
30 302038 Screw .................................................................................................................. 2
31 2099870 Spring ................................................................................................................. 1
32 1398062 Nut (Fold Over) ................................................................................................... 2
33 4109993
1527879 Capscrew ............................................................................................................ 2
34 2027949 Ball Joint ............................................................................................................. 1
35 4093489
320156 Washer ............................................................................................................... 2
36 2083607 Throttle Link ........................................................................................................ 1
37 2027673 Pin ....................................................................................................................... 1
38 1307884
1514429 Nut ...................................................................................................................... 1
39 1527880 Capscrew ............................................................................................................ 2
40 136687 Nut ...................................................................................................................... 1

©2017 HYSTER COMPANY See Service Manual 4-25


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS (FIGURE 4-16)


PSI — MONOTROL PEDAL

4-26 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS


PSI – MONOTROL PEDAL

ITEM PART NO. DESCRIPTION QTY


1615251 Monotrol Pedal Assembly ................................................................................... 1
1 1556829 Bracket (Pedal) ............................................................................................... 1
2 1340470 Pad ................................................................................................................. 1
3 2080783 Wire Harness .................................................................................................. 1
4 2081255 Clip ............................................................................................................. 1
5 302231 Capscrew ....................................................................................................... 4
6 296375 Washer ........................................................................................................... 4
7 292665 Nut .................................................................................................................. 4
8 325699 Spring ............................................................................................................. 2
9 362036 Washer ........................................................................................................... 2
10 15931 Lockwasher .................................................................................................... 4
11 16708 Screw ............................................................................................................. 4
12 1539418 Clip ................................................................................................................. 1
13 2083605 Bracket ................................................................................................................ 1
14 2027716 Bushing ............................................................................................................... 2
15 2083606 Shaft ................................................................................................................... 1
16 302437 Roll Pin ............................................................................................................... 1
17 2030158 Square Neck Cup ............................................................................................... 1
18 2022719 Nut ...................................................................................................................... 1
19 4166603 Bracket ................................................................................................................ 1
20 ..... Lever ................................................................................................................... 1
21 320159 Washer ............................................................................................................... 2
22 2027673 Pin ....................................................................................................................... 1
23 2021809 Bushing ............................................................................................................... 2
24 2082033 Spring ................................................................................................................. 2
25 4633511 Stop .................................................................................................................... 1
26 4109993
1527879 Capscrew ............................................................................................................ 2
26 2079533 Capscrew , M8x1.25x16 (Optional) .................................................................... 2
27 2066599 Nut ...................................................................................................................... 2
28 4114979 Sensor ................................................................................................................ 1
29 302038 Screw .................................................................................................................. 2
30 2099870 Spring ................................................................................................................. 1
31 1398062 Nut (Fold Over) ................................................................................................... 2
32 4109993
1527879 Capscrew ............................................................................................................ 2
33 2027949 Ball Joint ............................................................................................................. 1
34 4093489
320156 Washer ............................................................................................................... 2
35 2083607 Throttle Link ........................................................................................................ 1
36 2027673 Pin ....................................................................................................................... 1
37 1307884
1514429 Nut ...................................................................................................................... 1
38 1527880 Capscrew ............................................................................................................ 2
39 136687 Nut ...................................................................................................................... 1

©2017 HYSTER COMPANY See Service Manual 4-27


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

AIR INTAKE SYSTEM (FIGURE 4-17)


WITHOUT SILENCER — YANMAR 3.3L, DIESEL

ITEM PART NO. DESCRIPTION QTY


1 4641251 Air Filter (Assembly) ........................................................................................... 1
4641272 Air Filter (Dual Filter Assembly) .......................................................................... 1
1 4137006 Body (Air Filter Body) ..................................................................................... 1
1 a 4643493 Filter Element ................................................................................................. 1
1 a 4643003 Filter Element (Used w/ Dual Element) .......................................................... 1
2 4137007 Cover (Remove to change filter) .................................................................... 1
3 374923 Valve .............................................................................................................. 1
4 1462442 Plug (Without Indicator) .................................................................................. 1
5 4121433 Bracket ................................................................................................................ 1
6 1583611 Capscrew ............................................................................................................ 2
7 1608654 Capscrew ............................................................................................................ 2
8 1530243 Insert ................................................................................................................... 2
9 4641162 Hose (Dirty Air) ................................................................................................... 1
10 4641167 Hose (Clean Air) ................................................................................................. 1
11 112989 Hose Clamp ........................................................................................................ 4
12 16150 Fitting .................................................................................................................. 1
13 165991 Indicator (Restriction) .......................................................................................... 1

FOOTNOTES:
a Not Illustrated

4-28 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

FUEL SYSTEM (FIGURE 4-18)


YANMAR 3.3L

ITEM PART NO. DESCRIPTION QTY


1 4167743 Cover .................................................................................................................. 1
2 2080643 Sender ................................................................................................................ 1
3 320155 Washer ............................................................................................................... 5
4 2021687 Bolt ...................................................................................................................... 5
5 193656 Hose ................................................................................................................... 1
6 168718 Clamp ................................................................................................................. 6
7 1382472
1502543 Nut ...................................................................................................................... 6
8 4617767 Fuel Filter ............................................................................................................ 1
9 1610852 Hose ................................................................................................................... 2
10 4167745 Filler Neck ........................................................................................................... 1
10 4175771 Filler Neck ........................................................................................................... 1
11 1382472
1502543 Nut ...................................................................................................................... 4
12 1379945 Fastener .............................................................................................................. 1
13 4122098 Fuel Cap ............................................................................................................. 1
13 2081840 Fuel Cap ............................................................................................................. 1
13 a 2021683 Gasket ................................................................................................................ 1
13 1579677 Fuel Cap (Lockable Version) .............................................................................. 1
13 a 2021685 Gasket (Locking Cap) ......................................................................................... 1
a 1331037 Plug ..................................................................................................................... 1

FOOTNOTES:
a Not Illustrated

©2017 HYSTER COMPANY See Service Manual 4-29


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

THROTTLE CABLE (FIGURE 4-19)


YANMAR

KEY:
A: Without Speed Limit
B: With Speed Limit
QTY
ITEM PART NO. DESCRIPTION A B
1 2080619 Throttle Cable ............................................................................................. 1 ..
1 2089928 Cable , Throttle ........................................................................................... .. 1
2 2022509 Pin .............................................................................................................. 2 2
3 2027998 Cotter Pin ................................................................................................... 2 1
4 320155 Washer ....................................................................................................... 2 1
5 2080187 Clip ............................................................................................................. 2 2

4-30 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

NOTES

©2017 HYSTER COMPANY See Service Manual 4-31


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS (FIGURE 4-20)


STANDARD PEDAL YANMAR DIESEL

4-32 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS


STANDARD PEDAL YANMAR DIESEL

ITEM PART NO. DESCRIPTION QTY


2088400 Bracket ................................................................................................................ 1
1 2088402 Bracket Wldmt ................................................................................................ 1
2 2082037 Lever .............................................................................................................. 1
3 320159 Washer ........................................................................................................... 4
4 2027673 Pin .................................................................................................................. 2
5 2047782 Roller .............................................................................................................. 1
6 2082033 Spring ............................................................................................................. 1
7 2027337 Pedal ................................................................................................................... 1
8 1527876 Capscrew ............................................................................................................ 2
9 4151554 Bolt ...................................................................................................................... 1
10 2022719 Nut ...................................................................................................................... 1
11 1398062 Nut (Fold Over) ................................................................................................... 2
12 1527880 Capscrew ............................................................................................................ 2

©2017 HYSTER COMPANY See Service Manual 4-33


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS (FIGURE 4-21)


STANDARD PEDAL YANMAR DIESEL

4-34 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS


STANDARD PEDAL YANMAR DIESEL

ITEM PART NO. DESCRIPTION QTY


4168155 Lever , Accelerator Assembly, Yanmar .............................................................. 1
1 4168154 Bracket ........................................................................................................... 1
2 2082037 Lever .............................................................................................................. 1
3 320159 Washer ........................................................................................................... 4
4 2027673 Pin .................................................................................................................. 2
5 2047782 Roller .............................................................................................................. 1
6 2082033 Spring ............................................................................................................. 1
7 2027337 Pedal ................................................................................................................... 1
8 1527876 Capscrew ............................................................................................................ 2
9 4151554 Bolt ...................................................................................................................... 1
10 2022719 Nut ...................................................................................................................... 1
11 1398062 Nut (Fold Over) ................................................................................................... 2
12 1527880 Capscrew ............................................................................................................ 2
13 2021809 Bushing ............................................................................................................... 2

©2017 HYSTER COMPANY See Service Manual 4-35


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS (FIGURE 4-22)


MONOTROL PEDAL YANMAR DIESEL

4-36 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS


MONOTROL PEDAL YANMAR DIESEL

ITEM PART NO. DESCRIPTION QTY


1615251 Monotrol Pedal Assembly ................................................................................... 1
1 1556829 Bracket (Pedal) ............................................................................................... 1
2 1340470 Pad ................................................................................................................. 1
3 2080783 Wire Harness .................................................................................................. 1
4 2081255 Clip ............................................................................................................. 1
5 302231 Capscrew ....................................................................................................... 4
6 296375 Washer ........................................................................................................... 4
7 292665 Nut .................................................................................................................. 4
8 325699 Spring ............................................................................................................. 2
9 362036 Washer ........................................................................................................... 2
10 15931 Lockwasher .................................................................................................... 4
11 16708 Screw ............................................................................................................. 4
12 1539418 Clip ................................................................................................................. 1
13 2083605 Bracket ................................................................................................................ 1
14 2027716 Bushing ............................................................................................................... 2
15 2083606 Shaft ................................................................................................................... 1
16 302437 Roll Pin ............................................................................................................... 1
17 2030158 Square Neck Cup ............................................................................................... 1
18 2022719 Nut ...................................................................................................................... 1
19 2088402 Bracket Wldmt .................................................................................................... 1
20 2082465 Throttle Link ........................................................................................................ 1
21 320159 Washer ............................................................................................................... 2
22 2027673 Pin ....................................................................................................................... 1
23 1527880 Capscrew ............................................................................................................ 2
24 136687 Nut ...................................................................................................................... 1
25 2082912 Bracket ................................................................................................................ 1
26 4109993
1527879 Capscrew ............................................................................................................ 2
26 2079533 Capscrew , M8x1.25x16 ..................................................................................... 2
27 1307884
1514429 Nut ...................................................................................................................... 1
28 2027673 Pin ....................................................................................................................... 1
29 2083607 Throttle Link ........................................................................................................ 1
30 4093489
320156 Washer ............................................................................................................... 2
31 2099870 Spring ................................................................................................................. 1
32 1398062 Nut (Fold Over) ................................................................................................... 2
33 4109993
1527879 Capscrew ............................................................................................................ 2
34 2027949 Ball Joint ............................................................................................................. 2

©2017 HYSTER COMPANY See Service Manual 4-37


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS (FIGURE 4-23)


MONOTROL PEDAL YANMAR DIESEL

4-38 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS


MONOTROL PEDAL YANMAR DIESEL

ITEM PART NO. DESCRIPTION QTY


1615251 Monotrol Pedal Assembly ................................................................................... 1
1 1556829 Bracket (Pedal) ............................................................................................... 1
2 1340470 Pad ................................................................................................................. 1
3 2080783 Wire Harness .................................................................................................. 1
4 2081255 Clip ............................................................................................................. 1
5 302231 Capscrew ....................................................................................................... 4
6 296375 Washer ........................................................................................................... 4
7 292665 Nut .................................................................................................................. 4
8 325699 Spring ............................................................................................................. 2
9 362036 Washer ........................................................................................................... 2
10 15931 Lockwasher .................................................................................................... 4
11 16708 Screw ............................................................................................................. 4
12 1539418 Clip ................................................................................................................. 1
13 2083605 Bracket ................................................................................................................ 1
14 2027716 Bushing ............................................................................................................... 2
15 2083606 Shaft ................................................................................................................... 1
16 302437 Roll Pin ............................................................................................................... 1
17 2030158 Square Neck Cup ............................................................................................... 1
18 2022719 Nut ...................................................................................................................... 1
19 4168154 Bracket ................................................................................................................ 1
20 2082465 Throttle Link ........................................................................................................ 1
21 320159 Washer ............................................................................................................... 2
22 2027673 Pin ....................................................................................................................... 1
23 1527880 Capscrew ............................................................................................................ 2
24 136687 Nut ...................................................................................................................... 1
25 2082912 Bracket ................................................................................................................ 1
26 4109993
1527879 Capscrew ............................................................................................................ 2
26 2079533 Capscrew , M8x1.25x16 ..................................................................................... 2
27 1307884
1514429 Nut ...................................................................................................................... 1
28 2027673 Pin ....................................................................................................................... 1
29 2083607 Throttle Link ........................................................................................................ 1
30 4093489
320156 Washer ............................................................................................................... 2
31 2099870 Spring ................................................................................................................. 1
32 1398062 Nut (Fold Over) ................................................................................................... 2
33 4109993
1527879 Capscrew ............................................................................................................ 2
34 2027949 Ball Joint ............................................................................................................. 2
35 2021809 Bushing ............................................................................................................... 2

©2017 HYSTER COMPANY See Service Manual 4-39


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

NOTES

4-40 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

5 ELECTRICAL SYSTEM-COMMON TO UNIT


UNIT CODE A386
08/2017 NORTH AMERICA

SECTION 5
ELECTRICAL SYSTEM-COMMON TO UNIT

DESCRIPTION PAGE

BATTERY ........................................................................................................................................................ 5-20


BATTERY AND DISCONNECT SWITCH
YANMAR DIESEL ....................................................................................................................................... 5-21
BATTERY CABLES ......................................................................................................................................... 5-22
YANMAR DIESEL ....................................................................................................................................... 5-23
CONTROLLER
E-HYDRAULICS .......................................................................................................................................... 5-12
COWL ELECTRICAL
FORWARD AND REVERSE LEVER .......................................................................................................... 5-11
MONOTROL ................................................................................................................................................ 5-10
ELECTRICAL ARRANGEMENT
FRAME - PSI 2.4L LPG AND 2.4L BI-FUEL ............................................................................................... 5-2
FRAME - YANMAR DIESEL ....................................................................................................................... 5-4
HARNESS GROUP
FRAME - PSI 2.4L LPG AND 2.4L BI-FUEL ............................................................................................... 5-6
FRAME - YANMAR DIESEL ....................................................................................................................... 5-8
LIGHTS ....................................................................................................................................................... 5-28
INSTRUMENT PANEL ASSEMBLY ................................................................................................................ 5-18
LIGHT GROUP
TAIL, BRAKE, BACKUP, TURN, SIDE MARKER, WORK AND STROBE LIGHTS ................................... 5-26
LOAD WEIGH ELECTRICAL .......................................................................................................................... 5-16
MINI-LEVER CONTROLS
WITH ARMREST - THREE FUNCTION ...................................................................................................... 5-30
WITH ARMREST - FOUR FUNCTION ........................................................................................................ 5-32
POWER DISTRIBUTION MODULE ................................................................................................................ 5-14
WIRE HARNESS
COWL - FORWARD AND REVERSE LEVER ............................................................................................ 5-42
COWL - MONOTROL PEDAL ..................................................................................................................... 5-44
E-HYDRAULICS .......................................................................................................................................... 5-48
ENGINE - PSI 2.4L LPG AND 2.4L BI-FUEL .............................................................................................. 5-34
FRAME - PSI 2.4L LPG AND 2.4L BI-FUEL ............................................................................................... 5-52
FRAME - PSI 2.4L LPG AND 2.4L BI-FUEL W/MLM .................................................................................. 5-56
FRAME - YANMAR DIESEL ....................................................................................................................... 5-62
FRAME - YANMAR DIESEL W/MLM .......................................................................................................... 5-66
HAZARD LIGHT .......................................................................................................................................... 5-38
SEAT BELT ................................................................................................................................................. 5-39
SEAT BELT INTERLOCK ........................................................................................................................... 5-40
SPEED LIMITER ......................................................................................................................................... 5-60
TELEMETRY FM1A AND FM1B ................................................................................................................. 5-70

©2017 HYSTER COMPANY See Service Manual 5-1


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

ELECTRICAL ARRANGEMENT (FIGURE 5-1)


FRAME — PSI 2.4L LPG AND 2.4L BI-FUEL

5-2 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

ELECTRICAL ARRANGEMENT
FRAME – PSI 2.4L LPG AND 2.4L BI-FUEL

ITEM PART NO. DESCRIPTION QTY


1 4653304 Wire Harness (Frame / LPG) (FFigure 5-3, FFigure 5-26)............................... 1
1 4656379 Wire Harness (Frame / LPG) (FFigure 5-3, FFigure 5-19)............................... 1
1 4655553 Wire Harness (Frame / LPG w/MLM) (FFigure 5-3, FFigure 5-27).................. 1
1 4653303 Wire Harness (Frame / Bi-Fuel) (FFigure 5-3, FFigure 5-26)........................... 1
1 4656443 Wire Harness (Frame / Bi-Fuel) (FFigure 5-3, FFigure 5-26)........................... 1
1 4655552 Wire Harness (Frame / Bi-Fuel w/MLM) (FFigure 5-3, FFigure 5-27).............. 1
2 4641177 Wire Harness (Cowl) (Forward and Reverse Lever) (FFigure 5-6)................... 1
2 4641181 Wire Harness (Cowl) (Monotrol) (FFigure 5-5).................................................. 1
3 ..... Battery and Cables (FFigure 5-11, FFigure 5-13)............................................ 1
4 ..... Fuse Box (Power Distribution Module) (FFigure 5-8)........................................ 1
5 4653388
4656574 Controller (V-ECU) .............................................................................................. 1
5 a 292507 Capscrew ....................................................................................................... 3
5 a 1307884
1514429 Nut .................................................................................................................. 3
5 a 4093489
320156 Washer ........................................................................................................... 3
5 a 296379 Washer ........................................................................................................... 3
6 2090881 Horn .................................................................................................................... 1
7 137852 Strap Clamp ........................................................................................................ 7
8 1307884
1514429 Nut ...................................................................................................................... 1
9 4147108 Screw .................................................................................................................. 1
10 1500912 Clip ...................................................................................................................... 1
11 1582464 Fastener .............................................................................................................. 1
12 4133287 Buzzer ................................................................................................................. 1
13 1534417 Capscrew ............................................................................................................ 1

FOOTNOTES:
a Not Illustrated

©2017 HYSTER COMPANY See Service Manual 5-3


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

ELECTRICAL ARRANGEMENT (FIGURE 5-2)


FRAME — YANMAR DIESEL

5-4 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

ELECTRICAL ARRANGEMENT
FRAME – YANMAR DIESEL

ITEM PART NO. DESCRIPTION QTY


1 4653302 Wire Harness (Frame / Diesel) (FFigure 5-4, FFigure 5-29)............................ 1
1 4656380 Wire Harness (Frame / Diesel) (FFigure 5-4, FFigure 5-30)............................ 1
1 4655683 Wire Harness (Frame / Diesel w/MLM) (FFigure 5-4, FFigure 5-30)................ 1
2 4641177 Wire Harness (Cowl) (Forward and Reverse Lever) (FFigure 5-23)................. 1
2 4641181 Wire Harness (Cowl) (Monotrol) (FFigure 5-24)................................................ 1
3 ..... Battery and Cables (FFigure 5-12, FFigure 5-14)............................................ 1
4 ..... Fuse Box (Power Distribution Module) (FFigure 5-8)........................................ 1
5 4653388
4656574 Controller (V-ECU) .............................................................................................. 1
5 a 292507 Capscrew ....................................................................................................... 3
5 a 1307884
1514429 Nut .................................................................................................................. 3
5 a 4093489
320156 Washer ........................................................................................................... 3
5 a 296379 Washer ........................................................................................................... 3
6 2090881 Horn .................................................................................................................... 1
6 1534417 Capscrew ....................................................................................................... 1
7 137852 Strap Clamp ........................................................................................................ 7

FOOTNOTES:
a Not Illustrated

©2017 HYSTER COMPANY See Service Manual 5-5


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

HARNESS GROUP (FIGURE 5-3)


FRAME — PSI 2.4L LPG AND 2.4L BI-FUEL

5-6 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

HARNESS GROUP
FRAME – PSI 2.4L LPG AND 2.4L BI-FUEL

ITEM PART NO. DESCRIPTION QTY


1 4653303 Wire Harness (PSI Bi-Fuel) (FFigure 5-26)....................................................... 1
1 4656443 Wire Harness (PSI Bi-Fuel) (FFigure 5-26)....................................................... 1
1 4655552 Wire Harness (PSI Bi-Fuel w/MLM) (FFigure 5-27)........................................... 1
1 4653304 Wire Harness (PSI LPG) ..................................................................................... 1
1 4656379 Wire Harness (PSI LPG) ..................................................................................... 1
1 4655553 Wire Harness (PSI LPG w/MLM) (FFigure 5-27)............................................... 1
2 4140362 Cable Clip ........................................................................................................... 5
3 4160428 Clamp ................................................................................................................. 1
4 1542440 Clamp (Swivel) .................................................................................................... 1
5 4640596 Wire Harness (Pump Motor) ............................................................................... 1
6 2081385 Switch ................................................................................................................. 1
7 2314499 Duct .................................................................................................................... 1
8 4140361 Cable Clip ........................................................................................................... 2
9 1554902 Screw .................................................................................................................. 2
10 1500912 Clip ...................................................................................................................... 1
11 1582464 Fastener .............................................................................................................. 2
12 1566420 Nut (Foldover) ..................................................................................................... 2
13 1527876 Capscrew ............................................................................................................ 2
14 320154 Washer ............................................................................................................... 4
15 302027 Screw .................................................................................................................. 2
16 815597 Nut ...................................................................................................................... 2
17 4007955 Boot .................................................................................................................... 1

©2017 HYSTER COMPANY See Service Manual 5-7


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

HARNESS GROUP (FIGURE 5-4)


FRAME — YANMAR DIESEL

5-8 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

HARNESS GROUP
FRAME – YANMAR DIESEL

ITEM PART NO. DESCRIPTION QTY


1 4653302 Wire Harness (Frame / Diesel) (FFigure 5-29).................................................. 1
2 1307884
1514429 Nut ...................................................................................................................... 1
3 4140362 Cable Clip ........................................................................................................... 5
4 1502061 Clamp (Swivel) .................................................................................................... 1
5 1542440 Clamp (Swivel) .................................................................................................... 1
6 2314499 Duct .................................................................................................................... 1
7 4140361 Cable Clip ........................................................................................................... 2
8 1554902 Screw .................................................................................................................. 2
9 1582464 Fastener .............................................................................................................. 1
10 1566420 Nut (Foldover) ..................................................................................................... 2
11 1527876 Capscrew ............................................................................................................ 2
12 302027 Screw .................................................................................................................. 2
13 320154 Washer ............................................................................................................... 4
14 815597 Nut ...................................................................................................................... 2
15 4632723 Wire Harness (Fused Alternator) ........................................................................ 1
16 148615 E-Ring 5/16 .................................................................................................... 1
17 148614 E-Ring 1/4 ...................................................................................................... 1
18 4050800 Boot ................................................................................................................ 1
19 1644398 Clamp (Swivel) .................................................................................................... 1
20 1543691 Clamp (Swivel) .................................................................................................... 1
21 1661688 Boot .................................................................................................................... 1
222523 Heat Shrink ......................................................................................................... AR

©2017 HYSTER COMPANY See Service Manual 5-9


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

COWL ELECTRICAL (FIGURE 5-5)


MONOTROL

ITEM PART NO. DESCRIPTION QTY


1 4641181 Wire Harness (Cowl) (Monotrol) (FFigure 5-24)................................................ 1
2 296380 Washer ............................................................................................................... 1
3 1382472
1502543 Nut ...................................................................................................................... 1
4 137852 Strap Clamp ........................................................................................................ 7
5 4145648 Relay ................................................................................................................... 1
5 a 4158371 Relay ................................................................................................................... 1
6 129563 Strap Clamp ........................................................................................................ 3
7 2085247 Bracket (Relay) ................................................................................................... 1
8 2027655 Screw .................................................................................................................. 2

FOOTNOTES:
a Optional

5-10 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

COWL ELECTRICAL (FIGURE 5-6)


FORWARD AND REVERSE LEVER

ITEM PART NO. DESCRIPTION QTY


1 4641177 Wire Harness (Cowl) (F/R Lever) (FFigure 5-23).............................................. 1
2 1382472
1502543 Nut ...................................................................................................................... 1
3 296380 Washer ............................................................................................................... 1
4 137852 Strap Clamp ........................................................................................................ 7
5 4145648 Relay ................................................................................................................... 1
5 a 4158371 Relay ................................................................................................................... 1
6 129563 Strap Clamp ........................................................................................................ 3
7 2085247 Bracket (Relay) ................................................................................................... 1
8 2027655 Screw .................................................................................................................. 2

FOOTNOTES:
a Optional

©2017 HYSTER COMPANY See Service Manual 5-11


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

CONTROLLER (FIGURE 5-7)


E-HYDRAULICS

5-12 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

CONTROLLER
E-HYDRAULICS

ITEM PART NO. DESCRIPTION QTY


1 4656057 Controller , E-HYD .............................................................................................. 1
2 1531479 Capscrew ............................................................................................................ 1
3 1566420 Nut (Foldover) ..................................................................................................... 1
4 1529366 Capscrew ............................................................................................................ 3
5 4150189 Bracket Wldmt .................................................................................................... 1
6 4653938 Wire Harness (E-Hyd 3 Function) ....................................................................... 1
6 4653937 Wire Harness (E-Hyd 4 Function) ....................................................................... 1
7 ..... Hydraulic Control Valve (FFigure 10-13)........................................................... 1
8 a 137852 Strap Clamp ........................................................................................................ 1

FOOTNOTES:
a Not illustrated

©2017 HYSTER COMPANY See Service Manual 5-13


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

POWER DISTRIBUTION MODULE (FIGURE 5-8)

5-14 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

POWER DISTRIBUTION MODULE


ITEM PART NO. DESCRIPTION QTY
2090613 Fuse Box (PDM) ................................................................................................. 1
1 2044712 Relay (30 Amp) .............................................................................................. 2
2 1528315 Relay (20 Amp) .............................................................................................. 5
3 1528132 Fuse (20 Amp) ................................................................................................ 6
4 1528133 Fuse (30 Amp) ................................................................................................ 2
5 1528630 Semiconductor ............................................................................................... 1
6 1528631 Resistor (68 Ohm, 5 Watt) .............................................................................. 1
7 1544255 Fuse (25 Amp) ................................................................................................ 2
a 4046933 Fuse Box Cover .............................................................................................. 1

FOOTNOTES:
a Not Illustrated

©2017 HYSTER COMPANY See Service Manual 5-15


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

LOAD WEIGH ELECTRICAL (FIGURE 5-9)

ITEM PART NO. DESCRIPTION QTY


1 4641395 Wire Harness (To Cowl Harness) ....................................................................... 1
2 4641708 Fitting .................................................................................................................. 1
3 1606735 Sensor (Load Sensing) ....................................................................................... 1
4 ..... Control Valve (Manual Hydraulics Valve Shown) (FFigure 10-7, FFigure
10-13).................................................................................................................. 1

5-16 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

NOTES

©2017 HYSTER COMPANY See Service Manual 5-17


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

INSTRUMENT PANEL ASSEMBLY (FIGURE 5-10)

5-18 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

INSTRUMENT PANEL ASSEMBLY


KEY:
A: DSL/BI FUEL
B: LPG
QTY
ITEM PART NO. DESCRIPTION A B
2098296 Display ....................................................................................................... 1 ..
2098297 Display ....................................................................................................... .. 1
1 2080167 Cover ..................................................................................................... 1 1
2 2080047 Instrument Panel .................................................................................... 1 ..
2 2080048 Instrument Panel .................................................................................... .. 1
3 2080050 Label ...................................................................................................... 1 1
4 2098298 Display ................................................................................................... 1 1
5 2057764 Screw ..................................................................................................... 11 11
6 2080171 Case ...................................................................................................... 1 1

©2017 HYSTER COMPANY See Service Manual 5-19


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

BATTERY (FIGURE 5-11)

ITEM PART NO. DESCRIPTION QTY


1 4113614 Battery Tray ........................................................................................................ 1
2 4109993
1527879 Capscrew ............................................................................................................ 4
3 1480237 Nut , Foldover ..................................................................................................... 4
4 1643935 Start Battery Wet ................................................................................................ 1
5 2065745 Link (Battery Hold Down) .................................................................................... 1
6 4109974 Link ..................................................................................................................... 1
7 4210441 Battery Hold Down .............................................................................................. 1
8 296380 Washer ............................................................................................................... 1
9 1382472
1502543 Nut ...................................................................................................................... 1

5-20 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

BATTERY AND DISCONNECT SWITCH (FIGURE 5-12)


YANMAR DIESEL

ITEM PART NO. DESCRIPTION QTY


1 4113717 Battery Tray ........................................................................................................ 1
2 4109993
1527879 Capscrew ............................................................................................................ 4
3 1480237 Nut , Foldover ..................................................................................................... 4
4 1643936 Start Battery Wet ................................................................................................ 1
5 2065745 Link (Battery Hold Down) .................................................................................... 1
6 4109974 Link ..................................................................................................................... 1
7 4112007 Battery Hold Down .............................................................................................. 1
8 296380 Washer ............................................................................................................... 1
9 1382472
1502543 Nut ...................................................................................................................... 1
10 4085110 Battery Disconnect .............................................................................................. 1

©2017 HYSTER COMPANY See Service Manual 5-21


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

BATTERY CABLES (FIGURE 5-13)

ITEM PART NO. DESCRIPTION QTY


1 4641112 Battery Cable (Positive) ...................................................................................... 1
1 1357268 Battery Cable (Red) ........................................................................................ AR
1 1357266 Battery Cable (Red) ........................................................................................ AR
1 16079 Terminal ......................................................................................................... 1
1 148798 Terminal ......................................................................................................... 1
1 1539153 Conduit ........................................................................................................... AR
1 204223 Boot ................................................................................................................ 1
1 1536304 Boot ................................................................................................................ 1
2 4641113 Battery Cable (Negative) .................................................................................... 1
2 16078 Battery Cable .................................................................................................. AR
2 1357533 Wire-Bulk ........................................................................................................ AR
2 148789 Terminal ......................................................................................................... 1
2 1564044 E-Ring ............................................................................................................ 1
2 806426 E-Ring ............................................................................................................ 1
2 1520490 Terminal ......................................................................................................... 1
3 4109993
1527879 Capscrew ............................................................................................................ 1
4 296380 Washer ............................................................................................................... 2
5 1382472
1502543 Nut ...................................................................................................................... 3
6 110322 Clamp ................................................................................................................. 1
7 ..... Battery (FFigure 5-11)....................................................................................... 1

5-22 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

BATTERY CABLES (FIGURE 5-14)


YANMAR DIESEL

KEY:
A: w/ Marine Battery Connector
B: w/o Marine Battery Connector
QTY
ITEM PART NO. DESCRIPTION A B
1 4652941 Battery Cable (Positive) ............................................................................. 1 1
1 1357268 Battery Cable (Red) ............................................................................... AR AR
1 1357266 Battery Cable (Red) ............................................................................... AR AR
1 16079 Terminal ................................................................................................. 1 1
1 148798 Terminal ................................................................................................. 1 1
1 1539153 Conduit .................................................................................................. AR AR
1 204223 Boot ....................................................................................................... 1 1
1 4159441 Boot ....................................................................................................... 1 1
1 4159440 Terminal ................................................................................................. 1 1
2 4641069 Battery Cable (Negative) ............................................................................ 1 ..
2 4641113 Battery Cable (Negative) ....................................................................... .. 1
2 16078 Battery Cable ......................................................................................... AR AR
2 1357533 Wire-Bulk ............................................................................................... AR AR
2 148789 Terminal ................................................................................................. 1 1
2 1564044 E-Ring .................................................................................................... 1 1
2 806426 E-Ring .................................................................................................... 1 1
2 16079 Terminal ................................................................................................. 1 ..
2 1520490 Terminal ................................................................................................. .. 1
3 1529366 Capscrew ................................................................................................... 1 1
4 296380 Washer ....................................................................................................... 2 2
5 1382472 Nut .............................................................................................................. 3 3

©2017 HYSTER COMPANY See Service Manual 5-23


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

KEY:
A: w/ Marine Battery Connector
B: w/o Marine Battery Connector
QTY
ITEM PART NO. DESCRIPTION A B
1502543
6 110322 Clamp ......................................................................................................... 1 1
7 4121870 Battery Connector (Neg) (Not used with 4641113) .................................... 1 ..
8 ..... Battery (FFigure 5-12)............................................................................... 1 1

5-24 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

NOTES

©2017 HYSTER COMPANY See Service Manual 5-25


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

LIGHT GROUP (FIGURE 5-15)


TAIL, BRAKE, BACKUP, TURN, SIDE MARKER, WORK AND STROBE LIGHTS

5-26 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

LIGHT GROUP
TAIL, BRAKE, BACKUP, TURN, SIDE MARKER, WORK AND STROBE LIGHTS

ITEM PART NO. DESCRIPTION QTY


1 2056826 Reflector (Tail) .................................................................................................... 2
1 2056824 Brake/Backup Light (Stop,Turn,Tail, And Back-Up) ........................................... 2
2 320154 Washer ............................................................................................................... 4
3 292678 Lockwasher ......................................................................................................... 4
4 1665758 Capscrew ............................................................................................................ 8
5 4152752 Guard .................................................................................................................. 2
6 302025 Screw .................................................................................................................. 4
7 1531001 Insert ................................................................................................................... 4
8 1694442 Flasher ................................................................................................................ 1
9 4019192 Clip , Nut ............................................................................................................. 1
10 302035 Screw .................................................................................................................. 1
10 302036 Screw (78 inch Light Group only) ....................................................................... 1
11 4134835 Mounting Plate .................................................................................................... 1
11 4143756 Mounting Plate (78 inch Light Group only) ......................................................... 1
12 4134482 Mounting Plate .................................................................................................... 1
12 4143023 Mounting Plate (78 inch Light Group only) ......................................................... 1
13 4644657 Light , LED Marker and Turn .............................................................................. 2
14 1330410 Connector (DT REC 3-Pin) ................................................................................. 2
15 1549398 Nut ...................................................................................................................... 4
16 302024 Screw .................................................................................................................. 4
17 4653422 Wire Harness (Reverse activated rear work light) .............................................. 1
18 4133036 Bracket ................................................................................................................ 2
19 4629729 Light , Blue LED .................................................................................................. 1
20 1583611 Capscrew ............................................................................................................ 3
21 1530243 Insert ................................................................................................................... 4
22 4122774 Bracket ................................................................................................................ 1
23 1654013 Strobe Light Assembly ........................................................................................ 1
24 1652290 Strobe Light (Amber LED) .............................................................................. 1
25 1561559 Connector (2 Pin) ........................................................................................... 1
25 1561755 Connector (Secondary Lock) ..................................................................... 1
25 1463138 Terminal Pin ............................................................................................... 2
26 1302024 Guard (Strobe Light) ........................................................................................... 1
27 1586759 Capscrew ............................................................................................................ 2
28 1586428 Nut ...................................................................................................................... 2
29 2072975 Duct .................................................................................................................... 2
30 1583611 Capscrew ............................................................................................................ 1
31 2098083 Work Light (Rear, Includes Hardware) (Halogen) ............................................... 1
31 4650809 Head/Work Light (Rear) (LED) ........................................................................... 1
32 2098084 Work Light (RH Front, Includes Hardware) (Halogen) ........................................ 1
32 4650810 Head/Work Light (Front RH LED) (LED) ............................................................. 1
33 2098085 Work Light (LH Front, Includes Hardware) (Halogen) ........................................ 1
33 4650811 Head/Work Light (Front LH LED) (LED) ............................................................. 1
99 4654288 Duct .................................................................................................................... 2

©2017 HYSTER COMPANY See Service Manual 5-27


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

HARNESS GROUP (FIGURE 5-16)


LIGHTS

5-28 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

HARNESS GROUP
LIGHTS

ITEM PART NO. DESCRIPTION QTY


1 4641471 Wire Harness (Front Work Light) ........................................................................ 2
1 4641392 Wire Harness (Front Work, Marker Light) ........................................................... 2
2 4641408 Wire Harness (Rear Wiper) ................................................................................ 1
3 4653405 Wire Harness (Rear Light, With Blue Spot) ........................................................ 1
4 4641191 Wire Harness (Cab Washer) ............................................................................... 1
5 4641410 Wire Harness (Front Wiper Motor) ...................................................................... 1
6 4641413 Wire Harness (Rear Wiper Motor) ...................................................................... 1
6 4655293 Wire Harness (Rear Wiper Motor) ...................................................................... 1
7 4641197 Wire Harness (Tail Light) .................................................................................... 1
8 2081385 Switch ................................................................................................................. 2
9 4145648 Relay ................................................................................................................... 1
10 2059656 Duct .................................................................................................................... 1
11 2029596 Duct .................................................................................................................... 3
12 2021719 Grommet ............................................................................................................. 1
13 2070996 Grommet ............................................................................................................. 4
14 a 304195 Grommet (w/High OHG Option) .......................................................................... 1

FOOTNOTES:
a Not illustrated

©2017 HYSTER COMPANY See Service Manual 5-29


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

MINI-LEVER CONTROLS (FIGURE 5-17)


WITH ARMREST — THREE FUNCTION

5-30 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

MINI-LEVER CONTROLS
WITH ARMREST – THREE FUNCTION

ITEM PART NO. DESCRIPTION QTY


1 4601093 Mini-Lever Assembly .......................................................................................... 1
1 b 4601265 Mini-Lever Assembly .......................................................................................... 1
2 ..... Lever Position 1 .............................................................................................. 1
2 2110791 Lever (Single Function) .............................................................................. 1
3 ..... Lever Position 2 .............................................................................................. 1
3 2110791 Lever (Single Function) .............................................................................. 1
4 ..... Lever Position 3 .............................................................................................. 1
4 2110791 Lever (Single Function) .............................................................................. 1
4 b 2110792 Lever (Clamping) ........................................................................................ 1
5 2108249 Plug ................................................................................................................ 1
6 2111799 Armrest (Without Push Buttons) ..................................................................... 1
6 b 4603439 Armrest (With Push Buttons) .......................................................................... 1
7 2111769 Cushion (Armrest) .......................................................................................... 1
8 1709587 Nut .................................................................................................................. 5
9 1698449 Capscrew ....................................................................................................... 6
10 4605336 Wire Harness .................................................................................................. 1
11 a b 1704528 Push Button (Position 3) ................................................................................. 1
12 b 1705359 Cover (Push Button) ....................................................................................... 1
13 1704529 Wire Harness (Forward/Reverse Switch in the MLM) (Push Buttons) ........... 1
14 2111802
4605337 Printed Circuit Board ...................................................................................... 1
15 2111800 Cover (Bottom Armrest) ................................................................................. 1
16 4601120 Plug ................................................................................................................ 1
17 2111770 Horn Button .................................................................................................... 1
19 2110942 Plug (Directional Control Switch) .................................................................... 1
20 1698449 Capscrew ............................................................................................................ 8

FOOTNOTES:
a Not all Lift Trucks may have all the switches and b With Clamping
buttons shown.

©2017 HYSTER COMPANY See Service Manual 5-31


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

MINI-LEVER CONTROLS (FIGURE 5-18)


WITH ARMREST — FOUR FUNCTION

5-32 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

MINI-LEVER CONTROLS
WITH ARMREST – FOUR FUNCTION
KEY:
A: Without Directional Control Switch
B: With Directional Control Switch
QTY
ITEM PART NO. DESCRIPTION A B
1 4601094 Mini-Lever Assembly .................................................................................. 1 ..
1 b 4601096 Mini-Lever Assembly .................................................................................. 1 ..
2 ..... Lever Position 1 ..................................................................................... 1 1
2 2110791 Lever (Single Function) ..................................................................... 1 1
3 ..... Lever Position 2 ..................................................................................... 1 1
3 2110791 Lever (Single Function) ..................................................................... 1 1
4 ..... Lever Position 3 ..................................................................................... 1 1
4 2110791 Lever (Single Function) ..................................................................... 1 1
5 ..... Lever Position 4 ..................................................................................... 1 1
5 2110791 Lever (Single Function) ..................................................................... 1 1
5 b 2110792 Lever (Clamping) ............................................................................... 1 1
6 2111799 Armrest (Without Push Buttons) ............................................................ 1 1
6 b 4603439 Armrest (With Push Buttons) ................................................................. 1 1
7 2111769 Cushion (Armrest) .................................................................................. 1 1
8 1709587 Nut ......................................................................................................... 5 5
9 1698449 Capscrew ............................................................................................... 6 6
10 4605336 Wire Harness (MLM) .............................................................................. 1 1
11 a b 1704528 Push Button ........................................................................................... 1 1
12 b 1705359 Cover (Push Button) .............................................................................. 2 2
13 1704529 Wire Harness (Forward/Reverse Switch in the MLM) (Push
Buttons) ................................................................................................. 1 1
14 2111802
4605337 Printed Circuit Board .............................................................................. 1 1
15 2111800 Cover (Bottom Armrest) ......................................................................... 1 1
16 4601120 Plug ........................................................................................................ 1 1
17 2111770 Horn Button ............................................................................................ 1 1
19 2110942 Plug (Directional Control Switch) ........................................................... 1 ..
20 1698449 Capscrew ................................................................................................... 8 8

FOOTNOTES:
a Not all Lift Trucks may have all the switches and b With Clamping
buttons shown.

©2017 HYSTER COMPANY See Service Manual 5-33


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

WIRE HARNESS (FIGURE 5-19)


ENGINE — PSI 2.4L LPG AND 2.4L BI-FUEL

5-34 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

WIRE HARNESS
ENGINE – PSI 2.4L LPG AND 2.4L BI-FUEL

ITEM PART NO. DESCRIPTION QTY


4644871 Wire Harness ...................................................................................................... 1
4644872 Wire Harness (Bi-Fuel) ....................................................................................... 1
1 ..... Connector Assembly (Fuel Pressure Manifold - Bi-Fuel) ............................... 1
1 1567469 Plug ............................................................................................................ 1
1 4053417 Terminal ..................................................................................................... 4
1 1567470 Wire Seal .................................................................................................... 4
2 ..... Connector Assembly (LPG Buzzer - Common) .............................................. 1
2 1484557 Connector (2 Socket) ................................................................................. 1
2 1484558 Connector (Secondary Lock) ..................................................................... 1
2 1463139 Terminal ..................................................................................................... 2
3 ..... Connector Assembly (LPG Sensor Switch - Common) .................................. 1
3 1329152 Plug ............................................................................................................ 1
3 1329151 Terminal ..................................................................................................... 1
3 1330281 Terminal ..................................................................................................... 2
3 1402888 Seal (Purple) .............................................................................................. 2
4 ..... Connector Assembly (End Cap - Common) ................................................... 1
4 1483329 Connector Body ......................................................................................... 1
4 1487441 Housing ...................................................................................................... 1
4 1482668 Plug (Cavity Plug) ...................................................................................... 4
5 ..... Connector Assembly (Fuel Pump - Bi-Fuel) ................................................... 1
5 1308259 Connector Body ......................................................................................... 1
5 314775 Terminal ..................................................................................................... 2
6 ..... Connector Assembly (EGO2 - Common) ....................................................... 1
6 1498424 Housing ...................................................................................................... 1
6 1650797 Lock ............................................................................................................ 1
6 1330355 Terminal ..................................................................................................... 4
6 1476108 Wire Seal (White) ....................................................................................... 4
7 ..... Connector Assembly (CYL1 - Common) ........................................................ 1
7 4612989 Connector ................................................................................................... 1
7 4612978 Terminal ..................................................................................................... 3
7 4614516 Wire Seal .................................................................................................... 3
8 1509890 Clip ................................................................................................................. 3
9 ..... Connector Assembly (CYL2 - Common) ........................................................ 1
9 4612989 Connector ................................................................................................... 1
9 4612978 Terminal ..................................................................................................... 3
9 4614516 Wire Seal .................................................................................................... 3
10 ..... Connector Assembly (Lock Off - Common) .................................................... 1
10 1539872 Connector ................................................................................................... 1
10 1345690 Terminal (E FTG SEC LOCK) .................................................................... 1
10 1330355 Terminal ..................................................................................................... 2
10 1476108 Wire Seal (White) ....................................................................................... 2
11 ..... Connector Assembly (CYL3 - Common) ........................................................ 1
11 4612989 Connector ................................................................................................... 1
11 4612978 Terminal ..................................................................................................... 3
11 4614516 Wire Seal .................................................................................................... 3
12 1509888 Clip ................................................................................................................. 1
13 ..... Connector Assembly (CYL4 - Common) ........................................................ 1
13 4612989 Connector ................................................................................................... 1
13 4612978 Terminal ..................................................................................................... 3
13 4614516 Wire Seal .................................................................................................... 3

©2017 HYSTER COMPANY See Service Manual 5-35


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

WIRE HARNESS
ENGINE – PSI 2.4L LPG AND 2.4L BI-FUEL

ITEM PART NO. DESCRIPTION QTY


14 ..... Connector Assembly (Oil Pressure - Common) ............................................. 1
14 1402823 Connector ................................................................................................... 1
15 ..... Connector Assembly (Diagnostic - Common) ................................................ 1
15 1641944 Connector ................................................................................................... 1
15 1641945 Spacer ........................................................................................................ 1
16 ..... Connector Assembly (Endcap) ....................................................................... 1
17 1641947 Cap ................................................................................................................. 1
18 1402815 Clip ................................................................................................................. 2
19 ..... Connector Assembly (CYL INJ 1 - Bi-Fuel) .................................................... 1
19 4063797 Connector ................................................................................................... 1
19 4073259 Connector Lock (Secondary) ..................................................................... 1
19 1402919 Terminal ..................................................................................................... 2
19 1503648 Connector Seal .......................................................................................... 2
20 ..... Connector Assembly (CYL INJ 2 - Bi-Fuel) .................................................... 1
20 4063797 Connector ................................................................................................... 1
20 4073259 Connector Lock (Secondary) ..................................................................... 1
20 1402919 Terminal ..................................................................................................... 2
20 1503648 Connector Seal .......................................................................................... 2
21 1498044 Fuse (5 Amp) .................................................................................................. 2
22 ..... Connector Assembly (DEPR - Common) ....................................................... 1
22 4612836 Connector ................................................................................................... 1
22 4612844 Connector Lock .......................................................................................... 1
22 2314741 Terminal ..................................................................................................... 6
22 2061333 Wire Seal .................................................................................................... 6
23 ..... Connector Assembly (CYL INJ 3 - Bi-Fuel) .................................................... 1
23 4063797 Connector ................................................................................................... 1
23 4073259 Connector Lock (Secondary) ..................................................................... 1
23 1402919 Terminal ..................................................................................................... 2
23 1503648 Connector Seal .......................................................................................... 2
24 ..... Connector Assembly (CYL INJ 4 - Bi-Fuel) .................................................... 1
24 4063797 Connector ................................................................................................... 1
24 4073259 Connector Lock (Secondary) ..................................................................... 1
24 1402919 Terminal ..................................................................................................... 2
24 1503648 Connector Seal .......................................................................................... 2
25 ..... Connector Assembly (TMAP - Common) ....................................................... 1
25 1567469 Plug ............................................................................................................ 1
25 4053417 Terminal ..................................................................................................... 4
25 1567470 Wire Seal .................................................................................................... 4
26 ..... Connector Assembly (Throttle - Common) ..................................................... 1
26 1569973 Connector Body ......................................................................................... 1
26 1525596 Terminal ..................................................................................................... 6
26 1533810 Seal (Green) ............................................................................................... 6
27 147006 Clamp ............................................................................................................. 2
28 ..... Connector Assembly (ECT - Common) .......................................................... 1
28 4062635 Connector ................................................................................................... 1
28 4073293 Connector Lock (Secondary) ..................................................................... 1
28 1548517 Terminal (Socket) ....................................................................................... 2
28 1548519 Seal ............................................................................................................ 2
29 ..... Connector Assembly (Alternator Negative - Common) .................................. 1
29 4062637 Terminal ..................................................................................................... 1

5-36 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

WIRE HARNESS
ENGINE – PSI 2.4L LPG AND 2.4L BI-FUEL

ITEM PART NO. DESCRIPTION QTY


30 ..... Connector Assembly (CAM Sensor Common) ............................................... 1
30 4062712 Connector ................................................................................................... 1
30 4053417 Terminal ..................................................................................................... 3
30 1567470 Wire Seal .................................................................................................... 3
31 ..... Connector Assembly (ECM - Common) ......................................................... 1
31 1641949 Connector ................................................................................................... 1
31 1607549 Terminal ..................................................................................................... 44
31 4025685 Plug ............................................................................................................ 40
31 4023295 Terminal ..................................................................................................... 6
32 ..... Connector Assembly (VSW 5A - Common) ................................................... 1
32 1602431 Fuse Holder ................................................................................................ 1
33 ..... Connector Assembly (To Frame Harness - Common) ................................... 1
33 4047908 Connector ................................................................................................... 1
33 1352603 Secondary Lock ......................................................................................... 1
33 1330437 Terminal (Pin) ............................................................................................. 10
33 1363885 Terminal (Pin) ............................................................................................. 2
34 1498046 Fuse (10 Amp) ................................................................................................ 1
35 ..... Connector Assembly (Fuel Pump 10A - Bi-Fuel) ........................................... 1
35 1602431 Fuse Holder ................................................................................................ 1
36 ..... Connector Assembly (VSS - Common) .......................................................... 1
36 4128658 Connector ................................................................................................... 1
37 1532571 Terminal ..................................................................................................... 6
37 ..... Connector Assembly) (ACC Pedal Sensor - Common) .................................. 1
37 1525584 Connector ................................................................................................... 1
38 1532761 Clip ................................................................................................................. 4
39 1532774 Clip ................................................................................................................. 4
40 ..... Connector Assembly (Crank Sensor - Common) ........................................... 1
40 4062635 Connector ................................................................................................... 1
40 4073293 Connector Lock (Secondary) ..................................................................... 1
40 1548517 Terminal (Socket) ....................................................................................... 2
40 1548519 Seal ............................................................................................................ 2
41 148616 E-Ring (Ground - Common) ........................................................................... 1
42 ..... Connector Assembly (EGO1 - Common) ....................................................... 1
42 1498424 Housing ...................................................................................................... 1
42 1650797 Lock ............................................................................................................ 1
42 1330355 Terminal ..................................................................................................... 4
42 1476108 Wire Seal (White) ....................................................................................... 4

©2017 HYSTER COMPANY See Service Manual 5-37


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

WIRE HARNESS (FIGURE 5-20)


HAZARD LIGHT

ITEM PART NO. DESCRIPTION QTY


4654935 Wire Harness ...................................................................................................... 1
1 ..... Connector Assembly (Switch) ........................................................................ 1
1 2081332 Electrical Connector ................................................................................... 1
1 233141 Terminal ..................................................................................................... 4
2 ..... Connector Assembly (Cowl Harness) ............................................................ 1
2 4648567 Connector ................................................................................................... 1
2 4648568 Connector Lock .......................................................................................... 1
2 4648519 Terminal ..................................................................................................... 5
2 4648517 Terminal ..................................................................................................... 1
3 275495 Conduit ........................................................................................................... AR
4 ..... Connector Assembly (Light/Turn Switch) ....................................................... 1
4 4648569 Connector ................................................................................................... 1
4 4648568 Connector Lock .......................................................................................... 1
4 4648518 Terminal ..................................................................................................... 5
4 4648516 Terminal ..................................................................................................... 1

5-38 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

WIRE HARNESS (FIGURE 5-21)


SEAT BELT

ITEM PART NO. DESCRIPTION QTY


4653525 Wire Harness (Seat Belt Ext) .............................................................................. 1
1 ..... Connector Assembly (Seat Belt Seq Harness) .............................................. 1
1 1490242 Connector (2 Way) ..................................................................................... 1
1 1490243 Connector (Secondary Lock) ..................................................................... 1
1 1330438 Terminal (Socket) ....................................................................................... 2
2 ..... Connector Assembly (Seat Belt) .................................................................... 1
2 1493465 Connector (2 Pin) ....................................................................................... 1
2 1330414 Connector (Secondary Lock) ..................................................................... 1
2 1330437 Terminal (Pin) ............................................................................................. 2

©2017 HYSTER COMPANY See Service Manual 5-39


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

WIRE HARNESS (FIGURE 5-22)


SEAT BELT INTERLOCK

ITEM PART NO. DESCRIPTION QTY


4656381 Wire Harness (Seat Belt Interlock) ..................................................................... 1
1 ..... Connector Assembly (CRP52S Wire Harness Frame) ................................... 1
1 1463184 Connector ................................................................................................... 1
1 4046140
1463193 Connector (DTM REC 4-Pin) ..................................................................... 1
1 1484377 Plug ............................................................................................................ 1
2 ..... Connector Assembly (CPS310 Control Module) ............................................ 1
2 1502625 Connector (DT PLU 8-Socket) ................................................................... 1
2 1502626 Connector (Secondary Lock) ..................................................................... 1
2 1484377 Plug ............................................................................................................ 1
3 ..... Connector Assembly (CRP75 Seat Belt Switch Harness) .............................. 1
3 1493465 Connector (2 Pin) ....................................................................................... 1
3 1330414 Connector (Secondary Lock) ..................................................................... 1
4 ..... Connector Assembly (CPS52S Wire Harness Seat) ...................................... 1
4 1463189 Connector ................................................................................................... 1
4 1463196 Connector (DTM PLU 4-Socket) ................................................................ 1
4 1484377 Plug ............................................................................................................ 1
5 2081253 Clip ................................................................................................................. 1
6 2081255 Clip ................................................................................................................. 1

5-40 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

NOTES

©2017 HYSTER COMPANY See Service Manual 5-41


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

WIRE HARNESS (FIGURE 5-23)


COWL — FORWARD AND REVERSE LEVER

5-42 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

WIRE HARNESS
COWL – FORWARD AND REVERSE LEVER

ITEM PART NO. DESCRIPTION QTY


4641177 Wire Harness (Cowl) ........................................................................................... 1
1 2314777 Connector Body (CPS4A Wire Harness - Front Light, LH) ............................. 1
2 2081255 Clip ................................................................................................................. 4
3 4644502 Electrical Terminal (T89A Horn) ..................................................................... 1
4 4644502 Electrical Terminal (T89B Horn) ..................................................................... 1
5 1493458 E-Ring (T316 Earth) ....................................................................................... 1
6 4644502 Electrical Terminal (T22A-NO Park Brake Switch) ......................................... 1
7 4644502 Electrical Terminal (T22B-NO Park Brake Switch) ......................................... 1
8 1324310 Terminal (T317A Stop Lamp Switch) ............................................................. 1
9 1324310 Terminal (T318A Stop Lamp Switch) ............................................................. 1
10 ..... Connector Assembly (CPS50 Display, CN5) ................................................. 1
10 ..... Connector Assembly (CPS50 Display, CN5) ................................................. 1
11 4648567 Connector (CPS314 Light/Turn Switch) ......................................................... 1
11 4648568 Connector Lock (CPS314 Light/Turn Switch) ................................................. 1
12 ..... Connector Assembly (CPS76 Horn Switch) ................................................... 1
12 ..... Connector Assembly (CPS76 Horn Switch) ................................................... 1
13 ..... Connector Assembly (CPS349 Forward/Reverse Switch) ............................. 1
13 ..... Connector Assembly (CPS349 Forward/Reverse Switch) ............................. 1
14 2314778 Cover (CPS313 Ignition Switch) ..................................................................... 1
15 2081253 Clip ................................................................................................................. 3
16 1324310 Terminal (TS413 Telemetry) .......................................................................... 1
17 ..... Connector Assembly (CRS315 Horn Relay) .................................................. 1
18 2044949 Terminal (TS321 Telemetry/Speed Limiter) ................................................... 1
19 2022901 Connector Body (CPS322 Cab) ..................................................................... 1
20 2314777 Connector Body (CPS4B Wire Harness - Front Light, RH) ............................ 1
21 1324310 Terminal (T319 Horn Button Option) .............................................................. 1
22 2022901 Connector Body (CPS323 Hydraulic/SBS) ..................................................... 1
23 2050634 Connector (CRP88 CAN Connection) ............................................................ 1
23 2050635 Connector Lock (CRP88 CAN Connection) ................................................... 1
24 2081173 Cover (CRP84A Wire Harness - Frame, CN1) ............................................... 1
25 2081173 Cover (CRP84B Wire Harness - Frame, CN2) ............................................... 1
26 ..... Connector Assembly (CPS1 V-ECU, CN3) .................................................... 1
27 ..... Connector Assembly (CPS5 V-ECU, CN4) .................................................... 1
28 4613153 Connector (CPS354 Speed Sensor) .............................................................. 1
29 4613154 Connector (CRS354 End Cap, Speed Sensor) .............................................. 1
29 4613011 Plug (CRS354 End Cap, Speed Sensor) ....................................................... 1
30 4612835 Connector (CPS149 Pressure Sensor) .......................................................... 1
30 2314770 Connector Lock (CPS149 Pressure Sensor) .................................................. 1
31 2050634 Connector (CRS149 End Cap, Pressure Sensor) .......................................... 1
31 2314771 Plug (CRS149 End Cap, Pressure Sensor) ................................................... 1
32 4644502 Electrical Terminal (T51 Torque Converter Oil Thermo Switch) ..................... 1
33 2081254 Clip ................................................................................................................. 1
34 4613115 Connector (CPS57 Forward/Reverse Solenoid) ............................................ 1
35 ..... Connector Assembly (CPS151 Lowering Solenoid) ....................................... 1
36 ..... End Cap (CRS151 End Cap, Lowering Solenoid) .......................................... 1
37 ..... Connector Assembly (CPS150 Unload Solenoid) .......................................... 1
38 ..... End Cap (CRS150 End Cap, Unload Solenoid) ............................................. 1
39 1324310 Terminal (TS326 Option Speed Alarm) .......................................................... 1

©2017 HYSTER COMPANY See Service Manual 5-43


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

WIRE HARNESS (FIGURE 5-24)


COWL — MONOTROL PEDAL

5-44 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

WIRE HARNESS
COWL – MONOTROL PEDAL

ITEM PART NO. DESCRIPTION QTY


4641181 Wire Harness (Cowl) ........................................................................................... 1
1 2314777 Connector Body (CPS4A Wire Harness - Front Light, LH) ............................. 1
2 2081255 Clip ................................................................................................................. 4
3 4644502 Electrical Terminal (T89A Horn) ..................................................................... 1
4 4644502 Electrical Terminal (T89B Horn) ..................................................................... 1
5 1493458 E-Ring (T316 Earth) ....................................................................................... 1
6 4644502 Electrical Terminal (T22C-NC Park Brake Switch) ......................................... 1
7 4644502 Electrical Terminal (T22D-NC Park Brake Switch) ......................................... 1
8 4644502 Electrical Terminal (T22A-NO Park Brake Switch) ......................................... 1
9 4644502 Electrical Terminal (T22B-NO Park Brake Switch) ......................................... 1
10 1324310 Terminal (T317A Stop Lamp Switch) ............................................................. 1
11 1324310 Terminal (T317B Stop Lamp Switch) ............................................................. 1
12 1324310 Terminal (T318A Neutral Switch) ................................................................... 1
13 1324310 Terminal (T318B Neutral Switch) ................................................................... 1
14 ..... Connector Assembly (CPS50 Display, CN5) ................................................. 1
14 ..... Connector Assembly (CPS50 Display, CN5) ................................................. 1
15 4648567 Connector (CPS314 Light/Turn Switch) ......................................................... 1
15 4648568 Connector Lock (CPS314 Light/Turn Switch) ................................................. 1
16 ..... Connector Assembly (CPS76 Horn Switch) ................................................... 1
16 ..... Connector Assembly (CPS76 Horn Switch) ................................................... 1
17 2314778 Cover (CPS313 Ignition Switch) ..................................................................... 1
17 370728 Connector Body (CPS313 Ignition Switch) ..................................................... 1
18 2081253 Clip ................................................................................................................. 3
19 1324310 Terminal (TS413 Telemetry) .......................................................................... 1
20 ..... Connector Assembly (CRS315 Horn Relay) .................................................. 1
21 2044949 Terminal (TS321 Telemetry/Speed Limiter) ................................................... 1
22 2022901 Connector Body (CPS322 Cab) ..................................................................... 1
23 2314777 Connector Body (CPS4B Wire Harness - Front Light, RH) ............................ 1
24 1324310 Terminal (T319 Horn Button Option) .............................................................. 1
25 2022901 Connector Body (CPS323 Hydraulic/SBS) ..................................................... 1
26 2050634 Connector (CRP88 CAN Connection) ............................................................ 1
26 2050635 Connector Lock (CRP88 CAN Connection) ................................................... 1
27 ..... Connector Assembly (CRP84A Wire Harness - Frame, CN1) ....................... 1
28 ..... Connector Assembly (CRP84B Wire Harness - Frame, CN2) ....................... 1
29 2050634 Connector (CRP26 Monotrol Transmission Control Switch) .......................... 1
29 2050635 Connector Lock (CRP26 Monotrol Transmission Control Switch) .................. 1
30 ..... Connector Assembly (CPS1 V-ECU, CN3) .................................................... 1
31 ..... Connector Assembly (CPS5 V-ECU, CN4) .................................................... 1
32 4613153 Connector (CPS354 Speed Sensor) .............................................................. 1
33 4613154 Connector (CRS354 End Cap, Speed Sensor) .............................................. 1
34 4612835 Connector (CPS149 Pressure Sensor) .......................................................... 1
35 2050634 Connector (CRS149 End Cap, Pressure Sensor) .......................................... 1
36 2081254 Clip ................................................................................................................. 1
37 4613115 Connector (CPS57 Forward/Reverse Solenoid) ............................................ 1
38 346330 Connector Body (CPS25 Service Brake Switch) ............................................ 1
39 ..... Connector Assembly (CPS151 Lowering Solenoid) ....................................... 1
40 ..... End Cap (CRS151 End Cap, Lowering Solenoid) .......................................... 1
41 ..... Connector Assembly (CPS150 Unload Solenoid) .......................................... 1
42 ..... End Cap (CRS150 End Cap, Unload Solenoid) ............................................. 1
43 4644502 Electrical Terminal (T51 Torque Converter Oil Thermo Switch) ..................... 1

©2017 HYSTER COMPANY See Service Manual 5-45


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

WIRE HARNESS
COWL – MONOTROL PEDAL

ITEM PART NO. DESCRIPTION QTY


44 1324310 Terminal (TS326 Option Speed Alarm) .......................................................... 1

5-46 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

NOTES

©2017 HYSTER COMPANY See Service Manual 5-47


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

WIRE HARNESS (FIGURE 5-25)


E-HYDRAULICS

5-48 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

WIRE HARNESS
E-HYDRAULICS

ITEM PART NO. DESCRIPTION QTY


4653938 Wire Harness (E-Hyd 3 Function) ....................................................................... 1
4653937 Wire Harness (E-Hyd 4 Function) ....................................................................... 1
1 1402908 Terminal (Ignition Switch ACC) ...................................................................... 1
2 ..... Connector Assembly (CPS99 1A Lift) ............................................................ 1
2 4612834 Connector ................................................................................................... 1
2 4612843 Connector Lock .......................................................................................... 1
2 4612827 Terminal ..................................................................................................... 2
2 2061333 Wire Seal .................................................................................................... 2
3 ..... Connector Assembly (CPS101 2A Tilt) .......................................................... 1
3 4612834 Connector ................................................................................................... 1
3 4612843 Connector Lock .......................................................................................... 1
3 4612827 Terminal ..................................................................................................... 2
3 2061333 Wire Seal .................................................................................................... 2
4 ..... Connector Assembly (CPS103 3A Aux 1) ...................................................... 1
4 4612834 Connector ................................................................................................... 1
4 4612843 Connector Lock .......................................................................................... 1
4 4612827 Terminal ..................................................................................................... 1
4 2314741 Terminal ..................................................................................................... 1
4 2061333 Wire Seal .................................................................................................... 2
5 a. . . . . Connector Assembly (CPS105 4A Aux 2) ...................................................... 1
5 4612834 Connector ................................................................................................... 1
5 4612843 Connector Lock .......................................................................................... 1
5 4612827 Terminal ..................................................................................................... 1
5 2061333 Wire Seal .................................................................................................... 2
5 2314741 Terminal ..................................................................................................... 1
6 2081255 Clip ................................................................................................................. 1
7 ..... Connector Assembly (CPS103 3B Aux 1) ...................................................... 1
7 4612834 Connector ................................................................................................... 1
7 4612843 Connector Lock .......................................................................................... 1
7 2314741 Terminal ......................................................................................................... 1
7 4612827 Terminal ..................................................................................................... 1
7 2061333 Wire Seal .................................................................................................... 2
8 ..... Connector Assembly (CPS102 2B Tilt) .......................................................... 1
8 4612834 Connector ................................................................................................... 1
8 4612843 Connector Lock .......................................................................................... 1
8 4612827 Terminal ..................................................................................................... 1
8 2314741 Terminal ..................................................................................................... 1
8 2061333 Wire Seal .................................................................................................... 1
9 ..... Connector Assembly (CPS100 1B Lower) ..................................................... 1
9 4612834 Connector ................................................................................................... 1
9 4612843 Connector Lock .......................................................................................... 1
9 4612827 Terminal ..................................................................................................... 2
9 2061333 Wire Seal .................................................................................................... 2
10 ..... Connector Assembly (CPS106 4B Aux2) ....................................................... 1
10 4612834 Connector ................................................................................................... 1
10 4612843 Connector Lock .......................................................................................... 1
10 2061333 Wire Seal .................................................................................................... 2
10 4612827 Terminal ..................................................................................................... 1
10 2314741 Terminal ..................................................................................................... 1
11 ..... Connector Assembly (CPS325 C1-Sol) ......................................................... 1

©2017 HYSTER COMPANY See Service Manual 5-49


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

WIRE HARNESS
E-HYDRAULICS

ITEM PART NO. DESCRIPTION QTY


11 ..... Connector ................................................................................................... 1
11 ..... Retainer ...................................................................................................... 1
12 2081253 Clip ................................................................................................................. 2
13 ..... Connector Assembly (CPS53 Tilt Sensor) ..................................................... 1
13 4614793 Connector ................................................................................................... 1
13 4614809 Connector Lock .......................................................................................... 1
13 2314747 Terminal ..................................................................................................... 3
13 4614516 Wire Seal .................................................................................................... 3
13 2795583 Connector (3 Way) (CRP53 End Cap) ........................................................... 1
14 ..... Connector Assembly (CPS2 Controller C1) ................................................... 1
14 4108249 Connector ................................................................................................... 1
14 1330438 Terminal (Socket) ....................................................................................... 6
14 1484377 Plug ............................................................................................................ 8
14 1597773 Terminal ..................................................................................................... 4
15 a. . . . . Connector Assembly (CPS3 Controller C2) ................................................... 1
15 4108250 Connector ................................................................................................... 1
15 1597773 Terminal ..................................................................................................... 8
15 1484377 Plug ............................................................................................................ 6
15 1330438 Terminal (Socket) ....................................................................................... 4
16 ..... Connector Assembly (CRP323E Cowl Harness) ........................................... 1
16 2049855 Connector ................................................................................................... 1
16 2314741 Terminal ..................................................................................................... 6
16 2061333 Wire Seal .................................................................................................... 6
17 1324308 Terminal (TP319 Cowl Harness) .................................................................... 1
18 ..... Connector Assembly (CPS88E Can Connection) .......................................... 1
18 4612835 Connector ................................................................................................... 1
18 2314770 Connector Lock .......................................................................................... 1
18 4612827 Terminal ..................................................................................................... 2
18 2314741 Terminal ..................................................................................................... 1
18 2061333 Wire Seal .................................................................................................... 3
19 ..... Connector Assembly (CRP88E Can Connector) ............................................ 1
19 2050634 Connector ................................................................................................... 1
19 2050635 Connector Lock .......................................................................................... 1
19 2061328 Terminal ..................................................................................................... 2
19 2314740 Terminal ..................................................................................................... 1
19 2061333 Wire Seal .................................................................................................... 3

FOOTNOTES:
a Used on Four Function Harness

5-50 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

NOTES

©2017 HYSTER COMPANY See Service Manual 5-51


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

WIRE HARNESS (FIGURE 5-26)


FRAME — PSI 2.4L LPG AND 2.4L BI-FUEL

5-52 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

WIRE HARNESS
FRAME – PSI 2.4L LPG AND 2.4L BI-FUEL
KEY:
A: PSI 2.4L Bi-Fuel
B: PSI 2.4L LPG
QTY
ITEM PART NO. DESCRIPTION A B
4656443 Wire Harness (PSI 2.4L Bi-Fuel) ................................................................ 1 ..
4656379 Wire Harness (PSI 2.4L LPG) .................................................................... .. 1
1 ..... Connector Assembly (T200 Starter) ...................................................... 1 1
1 1521309 Connector Body ................................................................................. 1 1
1 4646194 Boot ................................................................................................... 1 1
2 ..... Connector Assembly (CPS21 Opt B+) .................................................. 1 1
2 1308259 Connector Body ................................................................................. 1 1
3 ..... Connector Assembly (CPS84B Wire Harness Cowl) ............................. 1 1
4 ..... Connector Assembly (CPS84A Wire Harness Cowl) ............................. 1 1
5 ..... Connector Assembly (CPS88 Wire Harness Can) ................................ 1 1
5 4612835 Connector .......................................................................................... 1 1
5 2314770 Connector Lock ................................................................................. 1 1
6 ..... Connector Assembly (CPS55 Wire Harness Engine) ............................ 1 1
6 1525563 Connector .......................................................................................... 1 1
7 ..... Connector Assembly (CPS17B Rear Light B) ....................................... 1 1
7 2314777 Connector Body ................................................................................. 1 1
8 ..... Connector Assembly (CPS17A Rear Light A) ....................................... 1 1
9 ..... Connector Assembly (CRP54 End Cap) ................................................ 1 1
9 1626727 Connector .......................................................................................... 1 1
10 ..... Connector Assembly (CPS54 Backup Alarm) ....................................... 1 1
10 1490242 Connector (2 Way) ............................................................................ 1 1
10 1490243 Connector (Secondary Lock) ............................................................. 1 1
11 ..... Connector Assembly (CRP79 End Cap) ................................................ 1 1
11 1626727 Connector .......................................................................................... 1 1
12 ..... Connector Assembly (Rear Horn Button) .............................................. 1 1
12 1490242 Connector (2 Way) ............................................................................ 1 1
12 1490243 Connector (Secondary Lock) ............................................................. 1 1
13 ..... Connector Assembly (CPS67 Remote Keyswitch) ................................ 1 1
13 1308259 Connector Body ................................................................................. 1 1
14 ..... Connector Assembly (CRP67 Jumper) .................................................. 1 1
14 1308260 Connector Body ................................................................................. 1 1
15 ..... Connector Assembly (CPS312 Opt Flasher) ......................................... 1 1
15 2100204 Receptacle ........................................................................................ 1 1
16 ..... Connector Assembly (CPS20 Fuse Block) ............................................ 1 1
16 1521185 Connector .......................................................................................... 1 1
16 1521188 Lock ................................................................................................... 1 1
16 4045422 Cover ................................................................................................. 1 1
16 4045423 Bracket .............................................................................................. 1 1
17 ..... Connector Assembly (T257 PDM+) ....................................................... 1 1
17 148800 Terminal (Battery) .............................................................................. 1 1
18 ..... Connector Assembly (CRS221 Alternator Fuse 50 Amp) ...................... 1 1
18 4159458 Fuse Holder ....................................................................................... 1 1
18 1378418 Fuse (50 Amp) ................................................................................... 1 1
18 4136560 Fuse Holder ....................................................................................... 1 1
18 4136561 Cover ................................................................................................. 1 1

©2017 HYSTER COMPANY See Service Manual 5-53


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

WIRE HARNESS
FRAME – PSI 2.4L LPG AND 2.4L BI-FUEL
KEY:
A: PSI 2.4L Bi-Fuel
B: PSI 2.4L LPG
QTY
ITEM PART NO. DESCRIPTION A B
18 4136562 Terminal ............................................................................................ 1 1
18 4136563 Wire Seal ........................................................................................... 1 1
19 ..... Connector Assembly (CPS111 Diagnostic) ........................................... 1 1
19 1566116 Connector (DT PLU 3-Socket, With Flange) ..................................... 1 1
19 1532664 Connector (Secondary Lock) ............................................................. 1 1
19 1566117 Dust Cap (For Diagnostic Cable) ...................................................... 1 1
20 ..... Connector Assembly (CPS13 PDM) ...................................................... 1 1
20 1521183 Connector .......................................................................................... 1 1
20 1521188 Lock ................................................................................................... 1 1
21 ..... Connector Assembly (CPS14 PDM) ...................................................... 1 1
21 1521184 Connector .......................................................................................... 1 1
21 1521188 Lock ................................................................................................... 1 1
22 ..... Connector Assembly (CPS16 PDM) ...................................................... 1 1
22 1521186 Connector .......................................................................................... 1 1
22 1521188 Lock ................................................................................................... 1 1
23 ..... Connector Assembly (CPS15 PDM) ...................................................... 1 1
23 1521185 Connector .......................................................................................... 1 1
23 1521188 Lock ................................................................................................... 1 1
24 ..... Connector Assembly (TS216 Water Thermo Sender) ........................... 1 1
24 2023463 Terminal ............................................................................................ 1 1
25 ..... Connector Assembly (CPS214 Alternator) ............................................ 1 1
25 4062635 Connector .......................................................................................... 1 1
26 ..... Connector Assembly (T215 Alternator) ................................................. 1 1
26 4062637 Terminal ............................................................................................ 1 1
26 4646197 Boot ................................................................................................... 1 1
27 ..... Connector Assembly (CPS52 Wire Harness Seat) ................................ 1 1
27 1463189 Connector .......................................................................................... 1 1
27 1463196 Connector (DTM PLU 4-Socket) ....................................................... 1 1
27 1484377 Plug ................................................................................................... 1 1
34 ..... Connector Assembly (T69 Fuel Sender) ............................................... 1 ..
34 1402849 Connector Body ................................................................................. 1 ..
35 ..... Connector Assembly (CPS308 Fuel Select Switch) .............................. 1 ..
35 2081332 Electrical Connector .......................................................................... 1 ..

5-54 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

NOTES

©2017 HYSTER COMPANY See Service Manual 5-55


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

WIRE HARNESS (FIGURE 5-27)


FRAME — PSI 2.4L LPG AND 2.4L BI-FUEL W/MLM

5-56 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

WIRE HARNESS
FRAME – PSI 2.4L LPG AND 2.4L BI-FUEL W/MLM
KEY:
A: PSI 2.4L Bi-Fuel
B: PSI 2.4L LPG
QTY
ITEM PART NO. DESCRIPTION A B
4655552 Wire Harness (PSI 2.4L Bi-Fuel w/MLM) ................................................... 1 ..
4655553 Wire Harness (PSI 2.4L LPG w/MLM) ....................................................... .. 1
1 ..... Connector Assembly (T200 Starter) ...................................................... 1 1
1 1521309 Connector Body ................................................................................. 1 1
1 4646194 Boot ................................................................................................... 1 1
2 ..... Connector Assembly (CPS21 Opt B+) .................................................. 1 1
2 1308259 Connector Body ................................................................................. 1 1
3 ..... Connector Assembly (CPS84B Wire Harness Cowl) ............................. 1 1
4 ..... Connector Assembly (CPS84A Wire Harness Cowl) ............................. 1 1
5 ..... Connector Assembly (CPS88 Wire Harness Can) ................................ 1 1
5 4612835 Connector .......................................................................................... 1 1
5 2314770 Connector Lock ................................................................................. 1 1
6 ..... Connector Assembly (CPS55 Wire Harness Engine) ............................ 1 1
6 1525563 Connector .......................................................................................... 1 1
7 ..... Connector Assembly (CPS17B Rear Light B) ....................................... 1 1
7 2314777 Connector Body ................................................................................. 1 1
8 ..... Connector Assembly (CPS17A Rear Light A) ....................................... 1 1
9 ..... Connector Assembly (CRP54 End Cap) ................................................ 1 1
9 1626727 Connector .......................................................................................... 1 1
10 ..... Connector Assembly (CPS54 Backup Alarm) ....................................... 1 1
10 1490242 Connector (2 Way) ............................................................................ 1 1
10 1490243 Connector (Secondary Lock) ............................................................. 1 1
11 ..... Connector Assembly (CRP79 End Cap) ................................................ 1 1
11 1626727 Connector .......................................................................................... 1 1
12 ..... Connector Assembly (Rear Horn Button) .............................................. 1 1
12 1490242 Connector (2 Way) ............................................................................ 1 1
12 1490243 Connector (Secondary Lock) ............................................................. 1 1
13 ..... Connector Assembly (CPS67 Remote Keyswitch) ................................ 1 1
13 1308259 Connector Body ................................................................................. 1 1
14 ..... Connector Assembly (CRP67 Jumper) .................................................. 1 1
14 1308260 Connector Body ................................................................................. 1 1
15 ..... Connector Assembly (CPS312 Opt Flasher) ......................................... 1 1
15 2100204 Receptacle ........................................................................................ 1 1
16 ..... Connector Assembly (CPS20 Fuse Block) ............................................ 1 1
16 1521185 Connector .......................................................................................... 1 1
16 1521188 Lock ................................................................................................... 1 1
16 4045422 Cover ................................................................................................. 1 1
16 4045423 Bracket .............................................................................................. 1 1
17 ..... Connector Assembly (T257 PDM+) ....................................................... 1 1
17 148800 Terminal (Battery) .............................................................................. 1 1
18 ..... Connector Assembly (CRS221 Alternator Fuse 50 Amp) ...................... 1 1
18 4159458 Fuse Holder ....................................................................................... 1 1
18 1378418 Fuse (50 Amp) ................................................................................... 1 1
19 ..... Connector Assembly (CPS111 Diagnostic) ........................................... 1 1
19 1566116 Connector (DT PLU 3-Socket, With Flange) ..................................... 1 1

©2017 HYSTER COMPANY See Service Manual 5-57


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

WIRE HARNESS
FRAME – PSI 2.4L LPG AND 2.4L BI-FUEL W/MLM
KEY:
A: PSI 2.4L Bi-Fuel
B: PSI 2.4L LPG
QTY
ITEM PART NO. DESCRIPTION A B
19 1532664 Connector (Secondary Lock) ............................................................. 1 1
19 1566117 Dust Cap (For Diagnostic Cable) ...................................................... 1 1
20 ..... Connector Assembly (CPS13 PDM) ...................................................... 1 1
20 1521183 Connector .......................................................................................... 1 1
20 1521188 Lock ................................................................................................... 1 1
21 ..... Connector Assembly (CPS14 PDM) ...................................................... 1 1
21 1521184 Connector .......................................................................................... 1 1
21 1521188 Lock ................................................................................................... 1 1
22 ..... Connector Assembly (CPS16 PDM) ...................................................... 1 1
22 1521186 Connector .......................................................................................... 1 1
22 1521188 Lock ................................................................................................... 1 1
23 ..... Connector Assembly (CPS15 PDM) ...................................................... 1 1
23 1521185 Connector .......................................................................................... 1 1
23 1521188 Lock ................................................................................................... 1 1
24 ..... Connector Assembly (TS216 Water Thermo Sender) ........................... 1 1
24 2023463 Terminal ............................................................................................ 1 1
25 ..... Connector Assembly (CPS214 Alternator) ............................................ 1 1
25 4062635 Connector .......................................................................................... 1 1
26 ..... Connector Assembly (T215 Alternator) ................................................. 1 1
26 4062637 Terminal ............................................................................................ 1 1
26 4646197 Boot ................................................................................................... 1 1
27 ..... Connector Assembly (CPS52 Wire Harness Seat) ................................ 1 1
27 1463189 Connector .......................................................................................... 1 1
27 1463196 Connector (DTM PLU 4-Socket) ....................................................... 1 1
27 1484377 Plug ................................................................................................... 1 1
28 ..... Connector Assembly (CPS90 MLM) ...................................................... 1 1
28 1541991 Connector (DTM PLU 8-Socket) ....................................................... 1 1
28 1541992 Connector (Secondary Lock) ............................................................. 1 1
28 1463139 Terminal ............................................................................................ 1 1
28 1463141 Terminal (Socket) .............................................................................. 1 1
28 1484377 Plug ................................................................................................... 1 1
29 ..... Connector Assembly (CRP90 End Cap) ................................................ 1 1
29 1541988 Connector (8 Pin) .............................................................................. 1 1
29 1484377 Plug ................................................................................................... 1 1
30 ..... Connector Assembly (CRP75 Seat Belt Switch Harness) ..................... 1 1
30 1493465 Connector (2 Pin) .............................................................................. 1 1
30 1330414 Connector (Secondary Lock) ............................................................. 1 1
30 1531312 Terminal ............................................................................................ 1 1
31 ..... Connector Assembly (CPS75 End Cap) ................................................ 1 1
31 1490242 Connector (2 Way) ............................................................................ 1 1
31 1490243 Connector (Secondary Lock) ............................................................. 1 1
32 ..... Connector Assembly (CPS310 Control Module) ................................... 1 1
32 1502625 Connector (DT PLU 8-Socket) .......................................................... 1 1
32 1502626 Connector (Secondary Lock) ............................................................. 1 1
32 1484377 Plug ................................................................................................... 1 1

5-58 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

WIRE HARNESS
FRAME – PSI 2.4L LPG AND 2.4L BI-FUEL W/MLM
KEY:
A: PSI 2.4L Bi-Fuel
B: PSI 2.4L LPG
QTY
ITEM PART NO. DESCRIPTION A B
32 1330438 Terminal (Socket) .............................................................................. 1 1
32 1597773 Terminal ............................................................................................ 1 1
33 ..... Connector Assembly (CRP310 End Cap) .............................................. 1 1
33 1623050 Housing ............................................................................................. 1 1
33 1330418 Connector (DT REC 8-Pin) ................................................................ 1 1
33 1531212 Stud ................................................................................................... 1 1
33 1484377 Plug ................................................................................................... 1 1
34 ..... Connector Assembly (T69 Fuel Sender) ............................................... 1 ..
34 1402849 Connector Body ................................................................................. 1 ..
35 ..... Connector Assembly (CPS308 Fuel Select Switch) .............................. 1 ..
35 2081332 Electrical Connector .......................................................................... 1 ..

©2017 HYSTER COMPANY See Service Manual 5-59


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

WIRE HARNESS (FIGURE 5-28)


SPEED LIMITER

5-60 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

WIRE HARNESS
SPEED LIMITER

ITEM PART NO. DESCRIPTION QTY


4655901 Wire Harness (Speed Limiter) ............................................................................ 1
1 ..... Connector Assembly (CPS335 Driver Speed Limiter) .................................... ..
1 4612838 Connector ................................................................................................... 1
1 2314775 Connector Lock .......................................................................................... 1
1 2314771 Plug ............................................................................................................ 1
2 ..... Connector Assembly (CPS336 Driver Speed Limiter) .................................... ..
2 2314772 Connector ................................................................................................... 1
2 2314773 Connector Lock .......................................................................................... 1
3 ..... Connector Assembly (CRS342 Fuse B) ......................................................... ..
3 2081171 Fuse Holder ................................................................................................ 1
3 4087450 Fuse (2 Amp) ............................................................................................. 1
4 ..... Connector Assembly (T338 Ground) .............................................................. ..
4 1402620 Ring Terminal ............................................................................................. 1
5 ..... Connector Assembly (TP339 Indicator) ......................................................... ..
5 1324308 Terminal ..................................................................................................... 1
6 ..... Connector Assembly (TS340 Indicator) ......................................................... ..
6 1324310 Terminal ..................................................................................................... 1
7 ..... Connector Assembly (TP326 Wire Harness Cowl) ........................................ ..
7 1324308 Terminal ..................................................................................................... 1
8 ..... Connector Assembly (TP321 Wire Harness Cowl) ........................................ ..
8 1324308 Terminal ..................................................................................................... 1
9 ..... Connector Assembly (CRS341 Fuse A) ......................................................... ..
9 2081171 Fuse Holder ................................................................................................ 1
9 4087450 Fuse (2 Amp) ............................................................................................. 1
10 ..... Connector Assembly (CPS337 Actuator) ....................................................... ..
10 1361304 Connector Body ......................................................................................... 1

©2017 HYSTER COMPANY See Service Manual 5-61


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

WIRE HARNESS (FIGURE 5-29)


FRAME — YANMAR DIESEL

5-62 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

WIRE HARNESS
FRAME – YANMAR DIESEL

ITEM PART NO. DESCRIPTION QTY


4656380 Wire Harness (Frame / Yanmar Diesel) .............................................................. 1
1 ..... Connector Assembly (CPS52 Wire Harness Seat) ........................................ 1
1 1463189 Connector ................................................................................................... 1
1 1463196 Connector (DTM PLU 4-Socket) ................................................................ 1
1 1484377 Plug ............................................................................................................ 1
2 ..... Connector Assembly (TS201 Oil Pressure Switch) ........................................ 1
2 1324310 Terminal ..................................................................................................... 1
3 ..... Connector Assembly (CPS227 Sedimenter) .................................................. 1
4 ..... Connector Assembly (T69 Fuel Sender) ........................................................ 1
4 1402849 Connector Body ......................................................................................... 1
5 ..... Connector Assembly (T200 Starter) ............................................................... 1
5 148609 E-Ring ........................................................................................................ 1
5 4646194 Boot (Terminal) .......................................................................................... 1
6 ..... Connector Assembly (CPS21 Opt B+) ........................................................... 1
6 1308259 Connector Body ......................................................................................... 1
7 ..... Connector Assembly (CPS84B Wire Harness Cowl) ..................................... 1
8 ..... Connector Assembly (CRP78 Terminating Resistor) ..................................... 1
8 1547847 Resistor ...................................................................................................... 1
9 ..... Connector Assembly (CPS78 Terminating Resistor) ..................................... 1
9 1484557 Connector (2 Socket) ................................................................................. 1
10 ..... Connector Assembly (CPS84A Wire Harness Cowl) ..................................... 1
11 ..... Connector Assembly (CPS88 Wire Harness Cowl) ........................................ 1
11 4612835 Connector ................................................................................................... 1
11 2314770 Connector Lock .......................................................................................... 1
12 ..... Connector Assembly (CPS203 QGS Controller) ............................................ 1
12 4612972 Connector ................................................................................................... 1
12 4610605 Plug ............................................................................................................ 1
13 ..... Connector Assembly (CPS204 QGS Controller) ............................................ 1
14 ..... Connector Assembly (CPS17B Rear Light B) ................................................ 1
14 2314777 Connector Body ......................................................................................... 1
15 ..... Connector Assembly (CPS17A Rear Light A) ................................................ 1
16 ..... Connector Assembly (CPS54 Backup Alarm) ................................................ 1
16 1490242 Connector (2 Way) ..................................................................................... 1
16 1490243 Connector (Secondary Lock) ..................................................................... 1
17 ..... Connector Assembly (CRP54 End Cap) ........................................................ 1
17 1626727 Connector ................................................................................................... 1
18 ..... Connector Assembly (CPS79 Rear Horn Button) .......................................... 1
18 1490242 Connector (2 Way) ..................................................................................... 1
18 1490243 Connector (Secondary Lock) ..................................................................... 1
19 ..... Connector Assembly (CRP79 End Cap) ........................................................ 1
19 1626727 Connector ................................................................................................... 1
20 ..... Connector Assembly (CPS67 Remote Keyswitch) ......................................... 1
20 1308259 Connector Body ......................................................................................... 1
21 ..... Connector Assembly (CRP67 Jumper) .......................................................... 1
21 1308260 Connector Body ......................................................................................... 1
22 ..... Connector Assembly (CPS214 Alternator) ..................................................... 1
22 1361304 Connector Body ......................................................................................... 1
23 ..... Connector Assembly (TS216 Water Thermo Sender) .................................... 1
23 2023463 Terminal ..................................................................................................... 1
24 ..... Connector Assembly (T224 Glow Plug) ......................................................... 1

©2017 HYSTER COMPANY See Service Manual 5-63


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

WIRE HARNESS
FRAME – YANMAR DIESEL

ITEM PART NO. DESCRIPTION QTY


24 1550626 E-Ring ........................................................................................................ 1
24 1520864 Boot ............................................................................................................ 1
25 ..... Connector Assembly (CPS312 Opt Flasher) .................................................. 1
25 2100204 Receptacle (Mini Relay) ............................................................................. 1
26 ..... Connector Assembly (CPS20 Fuse Block) ..................................................... 1
26 1521185 Connector ................................................................................................... 1
26 1521188 Lock ............................................................................................................ 1
26 4045422 Cover .......................................................................................................... 1
26 4045423 Bracket ....................................................................................................... 1
27 ..... Connector Assembly (T257 PDM+) ................................................................ 1
27 148800 Terminal (Battery) ...................................................................................... 1
28 ..... Connector Assembly (CRS221 Glow Plug Fuse 60 Amp) ............................. 1
28 4159458 Fuse Holder (Maxi Fuse Kit 80 Amp) ......................................................... 1
28 1454829 Fuse (60 Amp) ........................................................................................... 1
28 4136560 Fuse Holder ................................................................................................ 1
28 4136561 Cover .......................................................................................................... 1
28 4136562 Terminal ..................................................................................................... 1
28 4136563 Wire Seal .................................................................................................... 1
29 ..... Connector Assembly (CPS111 Diagnostic) .................................................... 1
29 1566116 Connector (DT PLU 3-Socket, With Flange) .............................................. 1
29 1532664 Connector (Secondary Lock) ..................................................................... 1
29 1566117 Dust Cap (For Diagnostic Cable) ............................................................... 1
30 ..... Connector Assembly (CPS13 PDM) .............................................................. 1
30 1521183 Connector ................................................................................................... 1
30 1521188 Lock ............................................................................................................ 1
31 ..... Connector Assembly (CPS14 PDM) .............................................................. 1
31 1521184 Connector ................................................................................................... 1
31 1521188 Lock ............................................................................................................ 1
32 ..... Connector Assembly (CPS16 PDM) .............................................................. 1
32 1521186 Connector ................................................................................................... 1
32 1521188 Lock ............................................................................................................ 1
33 ..... Connector Assembly (CPS15 PDM) .............................................................. 1
33 1521185 Connector ................................................................................................... 1
33 1521188 Lock ............................................................................................................ 1
34 ..... Connector Assembly (CPS207 Fuel Shut-off Solenoid) ................................. 1
34 1351070 Connector Body ......................................................................................... 1

5-64 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

NOTES

©2017 HYSTER COMPANY See Service Manual 5-65


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

WIRE HARNESS (FIGURE 5-30)


FRAME — YANMAR DIESEL W/MLM

5-66 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

WIRE HARNESS
FRAME – YANMAR DIESEL W/MLM

ITEM PART NO. DESCRIPTION QTY


4655683 Wire Harness (Frame / Yanmar Diesel w/MLM) ................................................. 1
1 ..... Connector Assembly (CPS52 Wire Harness Seat) ........................................ 1
1 1463189 Connector ................................................................................................... 1
1 1463196 Connector (DTM PLU 4-Socket) ................................................................ 1
1 1484377 Plug ............................................................................................................ 1
2 ..... Connector Assembly (TS201 Oil Pressure Switch) ........................................ 1
2 1324310 Terminal ..................................................................................................... 1
3 ..... Connector Assembly (CPS227 Sedimenter) .................................................. 1
4 ..... Connector Assembly (T69 Fuel Sender) ........................................................ 1
4 1402849 Connector Body ......................................................................................... 1
5 ..... Connector Assembly (T200 Starter) ............................................................... 1
5 148609 E-Ring ........................................................................................................ 1
5 4646194 Boot (Terminal) .......................................................................................... 1
6 ..... Connector Assembly (CPS21 Opt B+) ........................................................... 1
6 1308259 Connector Body ......................................................................................... 1
7 ..... Connector Assembly (CPS84B Wire Harness Cowl) ..................................... 1
8 ..... Connector Assembly (CRP78 Terminating Resistor) ..................................... 1
8 1547847 Resistor ...................................................................................................... 1
9 ..... Connector Assembly (CPS78 Terminating Resistor) ..................................... 1
9 1484557 Connector (2 Socket) ................................................................................. 1
10 ..... Connector Assembly (CPS84A Wire Harness Cowl) ..................................... 1
11 ..... Connector Assembly (CPS88 Wire Harness Cowl) ........................................ 1
11 4612835 Connector ................................................................................................... 1
11 2314770 Connector Lock .......................................................................................... 1
12 ..... Connector Assembly (CPS203 QGS Controller) ............................................ 1
12 4612972 Connector ................................................................................................... 1
12 4610605 Plug ............................................................................................................ 1
13 ..... Connector Assembly (CPS204 QGS Controller) ............................................ 1
14 ..... Connector Assembly (CPS17B Rear Light B) ................................................ 1
14 2314777 Connector Body ......................................................................................... 1
15 ..... Connector Assembly (CPS17A Rear Light A) ................................................ 1
16 ..... Connector Assembly (CPS54 Backup Alarm) ................................................ 1
16 1490242 Connector (2 Way) ..................................................................................... 1
16 1490243 Connector (Secondary Lock) ..................................................................... 1
17 ..... Connector Assembly (CRP54 End Cap) ........................................................ 1
17 1626727 Connector ................................................................................................... 1
18 ..... Connector Assembly (CPS79 Rear Horn Button) .......................................... 1
18 1490242 Connector (2 Way) ..................................................................................... 1
18 1490243 Connector (Secondary Lock) ..................................................................... 1
19 ..... Connector Assembly (CRP79 End Cap) ........................................................ 1
19 1626727 Connector ................................................................................................... 1
20 ..... Connector Assembly (CPS67 Remote Keyswitch) ......................................... 1
20 1308259 Connector Body ......................................................................................... 1
21 ..... Connector Assembly (CRP67 Jumper) .......................................................... 1
21 1308260 Connector Body ......................................................................................... 1
22 ..... Connector Assembly (CPS214 Alternator) ..................................................... 1
22 1361304 Connector Body ......................................................................................... 1
23 ..... Connector Assembly (TS216 Water Thermo Sender) .................................... 1
23 2023463 Terminal ..................................................................................................... 1
24 ..... Connector Assembly (T224 Glow Plug) ......................................................... 1

©2017 HYSTER COMPANY See Service Manual 5-67


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

WIRE HARNESS
FRAME – YANMAR DIESEL W/MLM

ITEM PART NO. DESCRIPTION QTY


24 1550626 E-Ring ........................................................................................................ 1
24 1520864 Boot ............................................................................................................ 1
25 ..... Connector Assembly (CPS312 Opt Flasher) .................................................. 1
25 2100204 Receptacle (Mini Relay) ............................................................................. 1
26 ..... Connector Assembly (CPS20 Fuse Block) ..................................................... 1
26 1521185 Connector ................................................................................................... 1
26 1521188 Lock ............................................................................................................ 1
26 4045422 Cover .......................................................................................................... 1
26 4045423 Bracket ....................................................................................................... 1
27 ..... Connector Assembly (T257 PDM+) ................................................................ 1
27 148800 Terminal (Battery) ...................................................................................... 1
28 ..... Connector Assembly (CRS221 Glow Plug Fuse 60 Amp) ............................. 1
28 4159458 Fuse Holder (Maxi Fuse Kit 80 Amp) ......................................................... 1
28 1454829 Fuse (60 Amp) ........................................................................................... 1
29 ..... Connector Assembly (CPS111 Diagnostic) .................................................... 1
29 1566116 Connector (DT PLU 3-Socket, With Flange) .............................................. 1
29 1532664 Connector (Secondary Lock) ..................................................................... 1
29 1566117 Dust Cap (For Diagnostic Cable) ............................................................... 1
30 ..... Connector Assembly (CPS13 PDM) .............................................................. 1
30 1521183 Connector ................................................................................................... 1
30 1521188 Lock ............................................................................................................ 1
31 ..... Connector Assembly (CPS14 PDM) .............................................................. 1
31 1521184 Connector ................................................................................................... 1
31 1521188 Lock ............................................................................................................ 1
32 ..... Connector Assembly (CPS16 PDM) .............................................................. 1
32 1521186 Connector ................................................................................................... 1
32 1521188 Lock ............................................................................................................ 1
33 ..... Connector Assembly (CPS15 PDM) .............................................................. 1
33 1521185 Connector ................................................................................................... 1
33 1521188 Lock ............................................................................................................ 1
34 ..... Connector Assembly (CPS207 Fuel Shut-off Solenoid) ................................. 1
34 1351070 Connector Body ......................................................................................... 1
35 ..... Connector Assembly (CPS310 Control Module) ............................................ 1
35 1502625 Connector (DT PLU 8-Socket) ................................................................... 1
35 1502626 Connector (Secondary Lock) ..................................................................... 1
35 1484377 Plug ............................................................................................................ 1
35 1330438 Terminal (Socket) ....................................................................................... 1
35 1597773 Terminal ..................................................................................................... 1
36 ..... Connector Assembly (CRP310 End Cap) ...................................................... 1
36 1623050 Housing ...................................................................................................... 1
36 1330418 Connector (DT REC 8-Pin) ........................................................................ 1
36 1531312 Terminal ..................................................................................................... 1
36 1484377 Plug ............................................................................................................ 1
37 ..... Connector Assembly (CRP75 Seat Belt Switch Harness) .............................. 1
37 1493465 Connector (2 Pin) ....................................................................................... 1
37 1330414 Connector (Secondary Lock) ..................................................................... 1
37 1531312 Terminal ..................................................................................................... 1
38 ..... Connector Assembly (CPS75 End Cap) ........................................................ 1
38 1490242 Connector (2 Way) ..................................................................................... 1
38 1490243 Connector (Secondary Lock) ..................................................................... 1

5-68 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

WIRE HARNESS
FRAME – YANMAR DIESEL W/MLM

ITEM PART NO. DESCRIPTION QTY


39 ..... Connector Assembly (CPS90 Mini-Lever Module) ......................................... 1
39 1541991 Connector (DTM PLU 8-Socket) ................................................................ 1
39 1541992 Connector (Secondary Lock) ..................................................................... 1
39 1463139 Terminal ..................................................................................................... 1
39 1463141 Terminal (Socket) ....................................................................................... 1
39 1484377 Plug ............................................................................................................ 1
40 ..... Connector Assembly (CRP90 End Cap) ........................................................ 1
40 1541988 Connector (8 Pin) ....................................................................................... 1
40 1484377 Plug ............................................................................................................ 1

©2017 HYSTER COMPANY See Service Manual 5-69


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

WIRE HARNESS (FIGURE 5-31)


TELEMETRY FM1A AND FM1B

5-70 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

WIRE HARNESS
TELEMETRY FM1A AND FM1B

ITEM PART NO. DESCRIPTION QTY


4653293 Wire Harness (Telemetry FM1A and FM1B) (XIC) ............................................. 1
1 ..... Connector Assembly (CPS418 Buzzer) ......................................................... ..
1 1330421 Connector (4 Soc) ...................................................................................... 1
1 1489657 Connector (Secondary Lock) ..................................................................... 1
1 1463139 Terminal ..................................................................................................... 2
2 ..... Connector Assembly (CPS419 Accessory) .................................................... ..
2 1330421 Connector (4 Soc) ...................................................................................... 1
2 1489657 Connector (Secondary Lock) ..................................................................... 1
2 1330438 Terminal (Socket) ....................................................................................... 4
3 ..... Connector Assembly (CRP409 To Cowl Harness) ......................................... ..
3 4612835 Connector ................................................................................................... 1
3 2314770 Connector Lock .......................................................................................... 1
3 4612827 Terminal ..................................................................................................... 2
3 2314741 Terminal ..................................................................................................... 1
3 2061333 Wire Seal .................................................................................................... 3
4 ..... Connector Assembly (CRS441 Telemetry Relay) .......................................... ..
5 ..... Connector Assembly (CPS408 To Frame Harness) ...................................... ..
5 2050634 Connector ................................................................................................... 1
5 2050635 Connector Lock .......................................................................................... 1
5 2061328 Terminal ..................................................................................................... 2
5 2314740 Terminal ..................................................................................................... 1
5 2061333 Wire Seal .................................................................................................... 3
6 ..... Connector Assembly (T416 To Cowl Harness (Telemetry)) ........................... ..
6 1324308 Terminal ..................................................................................................... 1
6 1324307 Sleeve ........................................................................................................ 1
7 ..... Connector Assembly (T413 To Cowl Harness (Opt Terminal)) ...................... ..
7 1324308 Terminal ..................................................................................................... 1
7 1324307 Sleeve ........................................................................................................ 1
8 ..... Connector Assembly (CRP407 To Frame Harness) ...................................... ..
8 1308260 Connector Body ......................................................................................... 1
8 4649061 Terminal ..................................................................................................... 3
9 ..... Connector Assembly (CPS406 Remote Key Switch) ..................................... ..
9 1308259 Connector Body ......................................................................................... 1
9 4649062 Terminal ..................................................................................................... 2
10 ..... Connector Assembly (CRP406-1 Jumper) ..................................................... ..
10 1308260 Connector Body ......................................................................................... 1
10 4649061 Terminal ..................................................................................................... 2
11 ..... Connector Assembly (CPS401 FM1A) ........................................................... ..
11 1525567 Connector (DTM PLU 12-Socket) .............................................................. 1
11 1529046 Connector (Secondary Lock) ..................................................................... 1
11 1463141 Terminal (Socket) ....................................................................................... 4
11 1484377 Plug ............................................................................................................ 6
11 1463139 Terminal ..................................................................................................... 2
12 ..... Connector Assembly (CPS417 FM1B) ........................................................... ..
12 1525568 Connector (STM PLU 12-Socket) .............................................................. 1
12 1529046 Connector (Secondary Lock) ..................................................................... 1
12 1463141 Terminal (Socket) ....................................................................................... 2
12 1484377 Plug ............................................................................................................ 5
12 1463139 Terminal ..................................................................................................... 5

©2017 HYSTER COMPANY See Service Manual 5-71


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

NOTES

5-72 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

6 TRANSMISSION
UNIT CODE A386
08/2017 NORTH AMERICA

SECTION 6
TRANSMISSION

DESCRIPTION PAGE

COUNTER/REVERSE CLUTCH ..................................................................................................................... 6-8


INCHING VALVE AND ATTACHING PART .................................................................................................... 6-12
INCHING VALVE ASSEMBLY ........................................................................................................................ 6-14
INPUT/FORWARD CLUTCH ........................................................................................................................... 6-6
TORQUE CONVERTER HOUSING AND ATTACHING PARTS .................................................................... 6-10
TRANSMISSION COOLING ............................................................................................................................ 6-2
TRANSMISSION HOUSING AND ASSEMBLY .............................................................................................. 6-4

©2017 HYSTER COMPANY See Service Manual 6-1


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

TRANSMISSION COOLING (FIGURE 6-1)

ITEM PART NO. DESCRIPTION QTY


1 4640850 Hose (Lower Radiator) ........................................................................................ 1
2 4640851 Hose (Higher Radiator) ....................................................................................... 1
3 1544157 Clip ...................................................................................................................... 2
4 4109993
1527879 Capscrew ............................................................................................................ 2
5 1480237 Nut , Foldover ..................................................................................................... 2
6 166857 Clamp ................................................................................................................. 4

6-2 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

NOTES

©2017 HYSTER COMPANY See Service Manual 6-3


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

TRANSMISSION HOUSING AND ASSEMBLY (FIGURE 6-2)

6-4 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

TRANSMISSION HOUSING AND ASSEMBLY


ITEM PART NO. DESCRIPTION QTY
4118449 Transmission Assy .............................................................................................. 1
1 4118451 Case ............................................................................................................... 1
1 4170684 Case ............................................................................................................... 1
2 4640435 Clutch Pack (Forward) (FFigure 6-3)............................................................ 1
3 4640436 Clutch Pack (Reverse) (FFigure 6-4)............................................................ 1
4 4136760 Gear ............................................................................................................... 1
5 4136635 Shaft ............................................................................................................... 1
6 43208 Ball Bearing .................................................................................................... 1
7 43207 Ball Bearing .................................................................................................... 1
8 2079433 Washer ........................................................................................................... 1
9 293665 Capscrew ....................................................................................................... 1
10 2080616 Oil Seal ........................................................................................................... 1
11 2029610 Fitting .............................................................................................................. 1
12 15032 Nut .................................................................................................................. 1
13 4623975 Filter ............................................................................................................... 1
14 2105105 Baffle .............................................................................................................. 1
15 2079554 Capscrew ....................................................................................................... 2
16 104681 O-Ring ............................................................................................................ 1
17 2079541 Capscrew ....................................................................................................... 6
18 2043276 Choke ............................................................................................................. 1
19 4606741 Inching Valve (FFigure 6-6)........................................................................... 1
20 2022013 Clamp ............................................................................................................. 1
21 2104666 Solenoid ......................................................................................................... 1
22 2060858 Elbow .............................................................................................................. 1
23 2021389 Breather .......................................................................................................... 1
24 2105226 Gauge ............................................................................................................. 1
25 2043274 Piston ............................................................................................................. 1
26 4151120 Plug ................................................................................................................ 1
27 1367415 Spring ............................................................................................................. 1
28 2023976 Plug ................................................................................................................ 2
29 1367416 Piston ............................................................................................................. 1
30 1367417 Spring ............................................................................................................. 1
31 2029432 Plug ................................................................................................................ 2
32 2021917 Plug ................................................................................................................ 2
33 2045300 Plug ................................................................................................................ 4
34 2105107 Plug ................................................................................................................ 1
35 302385 Dowel ............................................................................................................. 2
36 2023719 Elbow .............................................................................................................. 1
37 2105228 Bracket ........................................................................................................... 1
38 136985 Capscrew ....................................................................................................... 4
39 296420 Washer ........................................................................................................... 4
40 334450 Screen ............................................................................................................ 1
41 334452 Spring ............................................................................................................. 1
42 14604 Plug ................................................................................................................ 1

©2017 HYSTER COMPANY See Service Manual 6-5


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

INPUT/FORWARD CLUTCH (FIGURE 6-3)

6-6 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

INPUT/FORWARD CLUTCH
ITEM PART NO. DESCRIPTION QTY
4640435 Clutch Pack (Input/Forward) ............................................................................... 1
1 ..... Ring Seal ........................................................................................................ 3
2 1581116
4025477 Ball Bearing .................................................................................................... 2
3 ..... Shaft Assembly .............................................................................................. 1
4 ..... Ring Seal ........................................................................................................ 1
5 ..... Ring Seal ........................................................................................................ 1
6 2085129 Piston ............................................................................................................. 1
7 1581108 Spring ............................................................................................................. 1
8 1581098 Spring ............................................................................................................. 1
9 1581099 Spring Guide .................................................................................................. 1
10 1581100 Snap Ring ....................................................................................................... 1
11 ..... Conical Plate .................................................................................................. 1
12 ..... Friction Plates ................................................................................................. 5
13 ..... Separator Plates ............................................................................................. 4
14 1543094 Pressure Plate (5.8 mm) ................................................................................ 1
15 ..... O-Ring ............................................................................................................ 1
16 1537450 Snap Ring ....................................................................................................... 1
17 124603 Ball Bearing .................................................................................................... 1
18 1581107 Snap Ring ....................................................................................................... 1
19 4648969 Clutch Gear .................................................................................................... 1
20 1537459 Snap Ring ....................................................................................................... 1
21 43207 Ball Bearing .................................................................................................... 1
2085127 Kit-Repair ............................................................................................................ 1
2085125 Kit-Drive Plate Torque Conv (Includes Items 11-14) ...................................... 1
2085126 Kit-Seal (Includes Items 1, 4-5, 15) ................................................................ 1

©2017 HYSTER COMPANY See Service Manual 6-7


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

COUNTER/REVERSE CLUTCH (FIGURE 6-4)

6-8 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

COUNTER/REVERSE CLUTCH
ITEM PART NO. DESCRIPTION QTY
4640436 Clutch Pack (Counter/Reverse) .......................................................................... 1
1 ..... Seal ................................................................................................................ 2
2 1581116
4025477 Ball Bearing .................................................................................................... 2
3 ..... Shaft ............................................................................................................... 1
4 ..... Seal ................................................................................................................ 1
5 ..... Seal ................................................................................................................ 1
6 2085129 Piston ............................................................................................................. 1
7 1581108 Spring ............................................................................................................. 1
8 1581098 Spring ............................................................................................................. 1
9 1581099 Spring Guide .................................................................................................. 1
10 1581100 Snap Ring ....................................................................................................... 1
11 ..... Conical Plate .................................................................................................. 1
12 ..... Friction Plate .................................................................................................. 5
13 ..... Separator Plate .............................................................................................. 4
14 1537449 Pressure Plate (6.0 mm) ................................................................................ 1
15 ..... O-Ring ............................................................................................................ 1
16 1537450 Snap Ring ....................................................................................................... 1
17 124603 Ball Bearing .................................................................................................... 1
18 1581107 Snap Ring ....................................................................................................... 1
19 1537459 Snap Ring ....................................................................................................... 1
20 4648969 Clutch Gear .................................................................................................... 1
21 43207 Ball Bearing .................................................................................................... 1
1543102 Kit-Clutch Pack Plates (Includes Items 11-13) ................................................... 1
1595425 Kit-Clutch Pack Seals (Includes Items 1, 4-5, 15) .............................................. 1

©2017 HYSTER COMPANY See Service Manual 6-9


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

TORQUE CONVERTER HOUSING AND ATTACHING PARTS (FIGURE 6-5)

6-10 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

TORQUE CONVERTER HOUSING AND ATTACHING PARTS


ITEM PART NO. DESCRIPTION QTY
4118449 Transmission Assy .............................................................................................. 1
1 4152580 Housing (Torque Converter) ........................................................................... 1
1 4170685 Housing (Torque Converter) ........................................................................... 1
2 2080612 Gear Pump ..................................................................................................... 1
2 296462 Screw ......................................................................................................... 1
2 2023995 Oil Seal (Torque Converter) ....................................................................... 1
2 2043438 O-Ring ........................................................................................................ 1
3 2105054 Packing ........................................................................................................... 5
4 2105104 Bolt ................................................................................................................. 5
5 2105103 Bolt ................................................................................................................. 9
6 2023719 Elbow .............................................................................................................. 1
7 2105106 Gasket ............................................................................................................ 1
8 2021915 Plug ................................................................................................................ 2
8 4170690 Plug ................................................................................................................ 1
9 2021388 Switch ............................................................................................................. 1
10 302385 Dowel .................................................................................................................. 2
11 2081279 Torque Converter (BI-Fuel, LPG) ....................................................................... 1
11 2081280 Torque Converter (DSL-Yanmar 3.3L) ............................................................... 1
11 2028867 Plate ............................................................................................................... 1
11 293626 Capscrew ....................................................................................................... 6
11 388049
292682 Lockwasher .................................................................................................... 6
12 4650886 Plug (Top) ........................................................................................................... 1
13 4650885 Plug (Side) .......................................................................................................... 1
14 4650884 Plug (Bottom) ...................................................................................................... 1

©2017 HYSTER COMPANY See Service Manual 6-11


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

INCHING VALVE AND ATTACHING PART (FIGURE 6-6)

ITEM PART NO. DESCRIPTION QTY


1 4606741 Inching Valve (FFigure 6-7)............................................................................... 1
2 293622 Capscrew ............................................................................................................ 7
3 2021328 Capscrew ............................................................................................................ 4
4 2104666 Solenoid .............................................................................................................. 1
5 320161 Washer ............................................................................................................... 1
6 2021326 Bushing ............................................................................................................... 1
7 2045647 Gasket ................................................................................................................ 1
7 4166725 Gasket ................................................................................................................ 1
8 2022553 Cotter Pin ............................................................................................................ 1
9 4613249 Bellcrank ............................................................................................................. 1
10 4158591 Bracket , Bellcrank Weldment ............................................................................. 1
10 ..... Shaft ............................................................................................................... 1
11 2081274 Bracket (Harness Clamp) ................................................................................... 1
a 296418 Washer ............................................................................................................... 8

FOOTNOTES:
a Not Illustrated

6-12 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

NOTES

©2017 HYSTER COMPANY See Service Manual 6-13


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

INCHING VALVE ASSEMBLY (FIGURE 6-7)

6-14 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

INCHING VALVE ASSEMBLY


ITEM PART NO. DESCRIPTION QTY
4606741 Inching Valve ...................................................................................................... 1
1 ..... Valve Body ..................................................................................................... 1
2 2023997 Inching Spool .................................................................................................. 1
3 2045648 Piston ............................................................................................................. 1
4 ..... Pressure Spring .............................................................................................. 1
5 1367402 Pin .................................................................................................................. 1
6 1367403 Stop ................................................................................................................ 1
7 ..... Pressure Spring .............................................................................................. 1
8 2021917 Plug (Oil Pressure Check Port) ...................................................................... 1
9 2029338 Bolt ................................................................................................................. 6
10 ..... Pressure Spring .............................................................................................. 1
11 ..... Pressure Spring .............................................................................................. 1
12 2029351 Stop ................................................................................................................ 1
13 1367412 Piston ............................................................................................................. 1
14 ..... Oil Seal ........................................................................................................... 1
15 2029350 Cover .............................................................................................................. 1
16 ..... Gasket ............................................................................................................ 1
17 2029351 Stop ................................................................................................................ 1
18 2029261 Retaining Ring ................................................................................................ 1
19 2045647 Gasket ............................................................................................................ 1
19 4166725 Gasket ............................................................................................................ 1
2045649 Kit-Transmission Control Valve (Includes Items 14, 16) ..................................... 1
4606739 Kit-Spring For Inching (Includes Items 4, 7) ....................................................... 1
4606740 Kit-Spring For Acc. (Includes Items 10-12) ......................................................... 1

©2017 HYSTER COMPANY See Service Manual 6-15


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

NOTES

6-16 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

7 DRIVE AXLE
UNIT CODE A386
08/2017 NORTH AMERICA

SECTION 7
DRIVE AXLE

DESCRIPTION PAGE

DRIVE AXLE AND ATTACHING PARTS ........................................................................................................ 7-2


DRIVE AXLE CENTER SECTION AND HUB ASSY ....................................................................................... 7-6
DRIVE TIRES AND WHEELS
PNEUMATIC ............................................................................................................................................... 7-13
PNEUMATIC - DUAL WHEEL ..................................................................................................................... 7-15
PNEUMATIC 28 X 9-15 - OPTIONAL ......................................................................................................... 7-9
RADIAL TIRE .............................................................................................................................................. 7-16
RADIAL TIRE - DUAL WHEEL .................................................................................................................... 7-18
SOLID TIRE ................................................................................................................................................ 7-10
SOLID TIRE - DUAL WHEEL ...................................................................................................................... 7-12

©2017 HYSTER COMPANY See Service Manual 7-1


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

DRIVE AXLE AND ATTACHING PARTS (FIGURE 7-1)

7-2 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

DRIVE AXLE AND ATTACHING PARTS


KEY:
A: H40XT, H50XT
B: H60XT
QTY
ITEM PART NO. DESCRIPTION A B
4653670 Drive Axle Assembly, ................................................................................. 1 ..
4653671 Drive Axle Assembly .................................................................................. .. 1
1 4162972 Drive Axle Center Section (FFigure 7-2).............................................. 1 1
2 4154242 Brake Assy , LH (FFigure 9-1).............................................................. 1 ..
2 2097069 Brake Assy , LH (FFigure 9-1).............................................................. .. 1
3 4154243 Brake Assy , RH (FFigure 9-1)............................................................. 1 ..
3 2097070 Brake Assy , RH (FFigure 9-1)............................................................. .. 1
4 4626501 Plug ........................................................................................................ 1 1
5 4638929 Plate ....................................................................................................... 1 1
6 4093489
320156 Washer .................................................................................................. 1 1
7 292680 Washer .................................................................................................. 1 1
8 302256 Capscrew ............................................................................................... 1 1
9 1516075 Plug , Oil Level ....................................................................................... 1 1
10 296430 Washer .................................................................................................. 4 4
11 293717 Capscrew ............................................................................................... 4 4
12 292659 Nut ......................................................................................................... 4 4
13 4000205 Dust Cover ............................................................................................. 1 1
14 1517673 Shaft ...................................................................................................... 1 1
15 2021470 Valve , 4-Way Block ............................................................................... 1 1
16 4649005 Tube Assy , Left ..................................................................................... 1 1
17 1327241 Nut ......................................................................................................... 4 4
18 4649006 Tube Assy , Right .................................................................................. 1 1
19 1527878 Capscrew ............................................................................................... 1 1
20 2029523 Tube Assembly ...................................................................................... 1 1
21 2027828 O-Ring ........................................................................................................ 2 2
22 2081469 Hanger Assembly (LH) ............................................................................... 1 1
22 2082856 Hanger , LH ........................................................................................... 1 1
23 2081468 Hanger Assembly (RH) .............................................................................. 1 1
23 2082857 Hanger , RH ........................................................................................... 1 1
24 1532338 Spindle , Drive Axle ............................................................................... 2 2
25 1502422 Spacer ................................................................................................... 2 2
26 2079522 Bolt ............................................................................................................. 14 14
27 2027633 Capscrew ................................................................................................... 16 16
28 2080650 Washer ....................................................................................................... 2 2
29 2080648 Nut .............................................................................................................. 2 2
30 2081841 Setscrew .................................................................................................... 2 2
31 2029499 Drive Shaft Axle ......................................................................................... 2 2
32 2082641 Hub (L and R Drive Axle) (FFigure 7-2).................................................... 2 2
33 4622226 Cover .......................................................................................................... 1 1
34 2079533 Capscrew , M8x1.25x16 ............................................................................. 15 15
35 2021510 Breather , Air .............................................................................................. 1 1
36 2023421 Plug ............................................................................................................ 1 1
37 124297 Clamp ......................................................................................................... 2 2
38 2021652 Strap Clamp ............................................................................................... 8 8
39 2061325 Tube Assy , Vinyl ....................................................................................... 2 2

©2017 HYSTER COMPANY See Service Manual 7-3


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

DRIVE AXLE AND ATTACHING PARTS


KEY:
A: H40XT, H50XT
B: H60XT
QTY
ITEM PART NO. DESCRIPTION A B
40 1547757 Drive Shaft ................................................................................................. 1 1
40 1566461 Coupling ................................................................................................. 1 1
40 1566462 Universal Joint ....................................................................................... 2 2
41 293616 Capscrew ................................................................................................... 8 8
42 b 15483 Fitting ......................................................................................................... 1 1
42 a 16151 Fitting ......................................................................................................... 1 1
43 a 387867 Pressure Switch ......................................................................................... 1 1
44 2080654 Sensor , Speed (Yanmar) .......................................................................... 1 1
45 1693371 Capscrew ............................................................................................... 1 1
46 4148884 Cover ..................................................................................................... 1 1
47 1613324 Capscrew ............................................................................................... 1 1
48 1530243 Insert ...................................................................................................... 1 1
49 2314892 Sensor , Speed (PSI) ................................................................................. 1 1

FOOTNOTES:
a With Monotrol b Without Monotrol

7-4 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

NOTES

©2017 HYSTER COMPANY See Service Manual 7-5


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

DRIVE AXLE CENTER SECTION AND HUB ASSY (FIGURE 7-2)

7-6 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

DRIVE AXLE CENTER SECTION AND HUB ASSY


ITEM PART NO. DESCRIPTION QTY
4162972 Drive Axle Center Section ................................................................................... 1
1 4162973 Housing , Drive Axle Center Section .............................................................. 1
2 2079523 Bolt ................................................................................................................. 4
3 2079314 Gear ............................................................................................................... 1
4 2079311 Drive Gear ...................................................................................................... 1
5 2108220 Housing , Dropbox Housing ........................................................................... 1
6 2023976 Plug ................................................................................................................ 1
7 2023748 Rivet ............................................................................................................... 2
8 2093753 Thrust Screw .................................................................................................. 1
9 296137 Nut .................................................................................................................. 1
10 2058929 Gear And Pinion ............................................................................................. 1
11 2081224 Differential ...................................................................................................... 1
1565324 Kit-Washer ................................................................................................. 1
12 ..... Washer, Pinion ...................................................................................... 4
13 ..... Washer, Side Gear ................................................................................ 2
14 1565327 Bolt ............................................................................................................. 8
15 2029383 Spider ......................................................................................................... 1
1606531 Kit-Gear ...................................................................................................... 1
16 ..... Gear, Pinion ........................................................................................... 4
17 ..... Gear, Side Gear ..................................................................................... 2
18 2029436 Bolt ................................................................................................................. 14
19 2027661 Roller Bearing ................................................................................................. 2
20 2021287 Bearing ........................................................................................................... 2
21 2081542 Cotter Pin ....................................................................................................... 2
22 1532715 Shim (0.040 in.) .............................................................................................. 1
23 4029943 Shim , T = 0.8 ................................................................................................. AR
23 4029944 Shim , T = 1.2 ................................................................................................. AR
23 4042928 Shim , T = 0.9 ................................................................................................. AR
23 4042929 Shim , T = 1.1 ................................................................................................. AR
24 2076153 Bearing Set ..................................................................................................... 1
25 1516331 Shim (0.004 in.) .............................................................................................. AR
25 1516332 Shim (0.005 in.) .............................................................................................. AR
25 1516333 Shim (0.007 in.) .............................................................................................. AR
25 1516334 Shim (0.009 in.) .............................................................................................. AR
26 1516335 Shim (0.019 in.) .............................................................................................. 2
27 2022352 Tapered Roller Bearing .................................................................................. 1
28 1530588 Washer ........................................................................................................... 1
29 2026861 Nut .................................................................................................................. 1
30 2099571 Metric Pin , 10x25 (Dowel) ............................................................................. 4
30 a 302385 Dowel (Optional) ............................................................................................. 4
31 1523479 Ball Bearing .................................................................................................... 2
32 2079537 Capscrew , M8x1.25x40 ................................................................................. 9
33 1522377 Oil Seal ........................................................................................................... 1
34 1516536 Cover (Pinion) ................................................................................................ 1
35 2079533 Capscrew , M8x1.25x16 ................................................................................. 5
36 2082641 Hub (Applies to L or R side) ........................................................................... 1
37 2027663 Bearing Set (Tapered) .................................................................................... 1
38 4615139 Oil Seal ........................................................................................................... 1
39 1375492
2027662 Bearing Set (Tapered) .................................................................................... 1
40 2027817 Oil Seal ........................................................................................................... 1

©2017 HYSTER COMPANY See Service Manual 7-7


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

DRIVE AXLE CENTER SECTION AND HUB ASSY


ITEM PART NO. DESCRIPTION QTY
41 1532337 Wheel Stud ..................................................................................................... 6
42 2079518 Bolt ................................................................................................................. 8
43 ..... Brake Assembly (FFigure 7-1)........................................................................... 1
44 ..... Hanger Assembly (FFigure 7-1)........................................................................ 1
45 2029499 Drive Shaft Axle .................................................................................................. 2
46 580063944 Wheel Nut ........................................................................................................... 12

FOOTNOTES:
a Optional

7-8 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

DRIVE TIRES AND WHEELS (FIGURE 7-3)


PNEUMATIC 28 X 9-15 — OPTIONAL

KEY:
A: H40-60XT 28 x 9-15 Single
B: H40-60XT 28 x 9-15 Wide
QTY
ITEM PART NO. DESCRIPTION A B
1544982 Wheel And Tire , 28 x 9-15 Pneu ............................................................... 2 ..
a 1544988 Wheel And Tire , 28 x 9-15 Pneu ............................................................... .. 2
2 1543061 Tire ......................................................................................................... 1 1
3 2070074 Wheel Assy (7.00 x 15) .......................................................................... 1 ..
3 a 2070076 Wheel Assy (7.00 x 15) .......................................................................... .. 1
4 2070079 Rim .................................................................................................... 1 ..
4 a 2070077 Rim .................................................................................................... .. 1
5 1584695 Wedge Band ...................................................................................... 1 1
6 160653 Wheel Side Ring ................................................................................ 1 1
7 980542 Wheel Lock Ring ............................................................................... 1 1

FOOTNOTES:
a Wide Option

©2017 HYSTER COMPANY See Service Manual 7-9


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

DRIVE TIRES AND WHEELS (FIGURE 7-4)


SOLID TIRE

KEY:
A: 7.00 x 12 (H40-50XT)
B: 28 x 9-15 (H40-70XT)
QTY
ITEM PART NO. DESCRIPTION A B
1 4045805 Wheel And Tire (CB/WH) (Standard Compound) ...................................... 2 ..
1 4045808 Wheel And Tire (CB/WH) (Non-Marking Compound) ................................ 2 ..
1 4045815 Wheel And Tire (CB/WH) (Standard Compound) ...................................... .. 2
1 4045818 Wheel And Tire (CB/WH) (Non-Marking Compound) ................................ .. 2
1 a 4045824 Wheel And Tire (CB/WH) (Standard Compound) ...................................... 2 ..
1 a 4045827 Wheel And Tire (CB/WH) (Non-Marking Compound) ................................ 2 ..
1 a 4045834 Wheel And Tire (CB/WH) (Standard Compound) ...................................... .. 2
1 a 4045843 Wheel And Tire (CB/WH) (Non-Marking Compound) ................................ .. 2
2 4045806 Tire (Standard Compound) .................................................................... 1 ..
2 4045809 Tire (Non-Marking Compound) .............................................................. 1 ..
2 4045816 Tire (Standard Compound) .................................................................... .. 1
2 4045819 Tire (Non-Marking Compound) .............................................................. .. 1
3 2070073 Wheel Assy (5.00 x 12) .......................................................................... 1 ..
3 2070074 Wheel Assy (7.00 x 15) .......................................................................... .. 1
3 a 2070075 Wheel Assy (5.00 x 12) .......................................................................... 1 ..
3 a 2070076 Wheel Assy (7.00 x 15) .......................................................................... .. 1
4 2070080 Rim .................................................................................................... 1 ..
4 2070079 Rim .................................................................................................... .. 1

7-10 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

KEY:
A: 7.00 x 12 (H40-50XT)
B: 28 x 9-15 (H40-70XT)
QTY
ITEM PART NO. DESCRIPTION A B
4 a 2070078 Rim .................................................................................................... 1 ..
4 a 2070077 Rim .................................................................................................... .. 1
5 1584694 Wedge Band ...................................................................................... 1 ..
5 1584695 Wedge Band ...................................................................................... .. 1
6 161890 Wheel Side Ring ................................................................................ 1 ..
6 160653 Wheel Side Ring ................................................................................ .. 1
7 161889 Wheel Lock Ring ............................................................................... 1 ..
7 980542 Wheel Lock Ring ............................................................................... .. 1

FOOTNOTES:
a Wide Option

©2017 HYSTER COMPANY See Service Manual 7-11


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

DRIVE TIRES AND WHEELS (FIGURE 7-5)


SOLID TIRE — DUAL WHEEL

KEY:
A: Standard Compound
B: Non-Marking Compound
QTY
ITEM PART NO. DESCRIPTION A B
1 4045987 Wheel And Tire (CB/WH) (7.00 x 12) ......................................................... 4 ..
1 4045990 Wheel And Tire (CB/WH) (7.00 x 12) ......................................................... .. 4
2 4045806 Tire ......................................................................................................... 2 ..
2 4045809 Tire ......................................................................................................... .. 2
3 2070073 Wheel Assy (5.00 x 12) .......................................................................... 2 2
4 2070080 Rim .................................................................................................... 1 1
5 1584694 Wedge Band ...................................................................................... 1 1
6 161890 Wheel Side Ring ................................................................................ 1 1
7 161889 Wheel Lock Ring ............................................................................... 1 1

7-12 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

DRIVE TIRES AND WHEELS (FIGURE 7-6)


PNEUMATIC

KEY:
A: 7.00 X 12 - 14PR(H40-50XT)
B: 28 X 9 15 - 14PR (H40-70XT)
QTY
ITEM PART NO. DESCRIPTION A B
1 4045802 Wheel And Tire (CB/WH) ........................................................................... 2 ..
1 4045812 Wheel And Tire (CB/WH) ........................................................................... .. 2
1 a 4045821 Wheel And Tire (CB/WH) ........................................................................... 2 ..
1 a 4045830 Wheel And Tire (CB/WH) ........................................................................... .. 2
2 4045803 Tire ......................................................................................................... 1 ..
2 4045813 Tire ......................................................................................................... .. 1
3 2070073 Wheel Assy (5.00 x 12) .......................................................................... 1 ..
3 2070074 Wheel Assy (7.00 x 15) .......................................................................... .. 1
3 a 2070075 Wheel Assy (5.00 x 12) .......................................................................... 1 ..
3 a 2070076 Wheel Assy (7.00 x 15) .......................................................................... .. 1
4 2070080 Rim .................................................................................................... 1 ..
4 2070079 Rim .................................................................................................... .. 1
4 a 2070078 Rim .................................................................................................... 1 ..
4 a 2070077 Rim .................................................................................................... .. 1
5 1584694 Wedge Band ...................................................................................... 1 ..
5 1584695 Wedge Band ...................................................................................... .. 1
6 161890 Wheel Side Ring ................................................................................ 1 ..
6 160653 Wheel Side Ring ................................................................................ .. 1

©2017 HYSTER COMPANY See Service Manual 7-13


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

KEY:
A: 7.00 X 12 - 14PR(H40-50XT)
B: 28 X 9 15 - 14PR (H40-70XT)
QTY
ITEM PART NO. DESCRIPTION A B
7 161889 Wheel Lock Ring ............................................................................... 1 ..
7 980542 Wheel Lock Ring ............................................................................... .. 1

FOOTNOTES:
a Wide Option

7-14 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

DRIVE TIRES AND WHEELS (FIGURE 7-7)


PNEUMATIC — DUAL WHEEL

ITEM PART NO. DESCRIPTION QTY


1 4045984 Wheel And Tire (CB/WH) .................................................................................... 4
2 4045803 Tire ...................................................................................................................... 1
3 2075454 Rim Assembly (5.00 x 12) .............................................................................. 1
4 2075455 Rim (Dual Wheel) ....................................................................................... 1
5 1584694 Wedge Band .............................................................................................. 1
6 161890 Wheel Side Ring ........................................................................................ 1
7 161889 Wheel Lock Ring ........................................................................................ 1

©2017 HYSTER COMPANY See Service Manual 7-15


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

DRIVE TIRES AND WHEELS (FIGURE 7-8)


RADIAL TIRE

KEY:
A: 7.00 R12 (H40-50XT)
B: 225/75 R15 (H40-70XT)
QTY
ITEM PART NO. DESCRIPTION A B
1 1544981 Wheel And Tire 7.00R12 Pneu Radial ....................................................... 2 ..
1 1544984 Wheel And Tire 225/75R15 Pneu Radial ................................................... .. 2
1 a 1544987 Wheel And Tire 7.00R12 Pneu Radial ....................................................... 2 ..
1 a 1544990 Wheel and Tire 225/75R15 Pneu Radial ................................................... .. 2
2 1471829 Pneumatic Tire ....................................................................................... 1 ..
2 1471591 Tubeless Bead Seal .......................................................................... 1 ..
2 1358179 Pneumatic Tire .................................................................................. 1 ..
2 1471922 Tubeless Bead Seal Valve ................................................................ 1 ..
2 1471835 Pneumatic Tire ....................................................................................... .. 1
2 1462617 Tubeless Bead Seal .......................................................................... .. 1
2 1358183 Pneumatic Tire (Michelin XZM) ......................................................... .. 1
2 1471922 Tubeless Bead Seal Valve ................................................................ .. 1
3 2070073 Wheel Assy (5.00 x 12) .......................................................................... 1 ..
3 2070074 Wheel Assy (7.00 x 15) .......................................................................... .. 1
3 a 2070075 Wheel Assy (5.00 x 12) .......................................................................... 1 ..
3 a 2070076 Wheel Assy (7.00 x 15) .......................................................................... .. 1
4 2070080 Rim .................................................................................................... 1 ..
4 2070079 Rim .................................................................................................... .. 1

7-16 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

KEY:
A: 7.00 R12 (H40-50XT)
B: 225/75 R15 (H40-70XT)
QTY
ITEM PART NO. DESCRIPTION A B
4 a 2070078 Rim .................................................................................................... 1 ..
4 a 2070077 Rim .................................................................................................... .. 1
5 1584694 Wedge Band ...................................................................................... 1 ..
5 1584695 Wedge Band ...................................................................................... .. 1
6 161890 Wheel Side Ring ................................................................................ 1 ..
6 160653 Wheel Side Ring ................................................................................ .. 1
7 161889 Wheel Lock Ring ............................................................................... 1 ..
7 980542 Wheel Lock Ring ............................................................................... .. 1

FOOTNOTES:
a Wide Option

©2017 HYSTER COMPANY See Service Manual 7-17


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

DRIVE TIRES AND WHEELS (FIGURE 7-9)


RADIAL TIRE — DUAL WHEEL

ITEM PART NO. DESCRIPTION QTY


1 1587440 Wheel And Tire (7.00 x 12) ................................................................................. 4
2 1471829 Pneumatic Tire ............................................................................................... 1
2 1471591 Tubeless Bead Seal ................................................................................... 1
2 1358179 Pneumatic Tire ........................................................................................... 1
2 1471922 Tubeless Bead Seal Valve ......................................................................... 1
3 2075454 Rim Assembly (5.00 x 12) .............................................................................. 2
4 2075455 Rim (Dual Wheel) ....................................................................................... 1
5 1584694 Wedge Band .............................................................................................. 1
6 161890 Wheel Side Ring ........................................................................................ 1
7 161889 Wheel Lock Ring ........................................................................................ 1

7-18 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

8 STEERING SYSTEM
UNIT CODE A386
08/2017 NORTH AMERICA

SECTION 8
STEERING SYSTEM

DESCRIPTION PAGE

STEER AXLE .................................................................................................................................................. 8-2


STEER CONTROL UNIT AND ATTACHING STEER HOSES ........................................................................ 8-8
STEER CYLINDER ......................................................................................................................................... 8-4
STEER TIRES AND WHEELS ........................................................................................................................ 8-10
STEERING COLUMN AND ATTACHING PARTS .......................................................................................... 8-6

©2017 HYSTER COMPANY See Service Manual 8-1


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

STEER AXLE (FIGURE 8-1)

8-2 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

STEER AXLE
ITEM PART NO. DESCRIPTION QTY
4141680 Steering Axle Assembly ...................................................................................... 1
1 4640746 Steering Cylinder (FFigure 8-2)..................................................................... 1
2 293686 Capscrew ....................................................................................................... 4
3 4141681 Steering Axle .................................................................................................. 1
4 4119892 Tie Rod ........................................................................................................... 2
5 4119893 Pin .................................................................................................................. 4
6 4119894 Spindle ........................................................................................................... 2
7 4119895 Bushing .......................................................................................................... 2
8 302146 Setscrew ......................................................................................................... 4
9 1593334 Nut .................................................................................................................. 4
10 13957 Grease Fitting ................................................................................................. 8
11 4119899 Oil Seal ........................................................................................................... 2
12 2027664 Needle Bearing ............................................................................................... 4
13 4126732 Needle Bearing ............................................................................................... 4
14 4119901 King Pin .......................................................................................................... 2
15 2027660 Thrust Bearing ................................................................................................ 2
16 4126734 Thrust Bearing ................................................................................................ 2
17 302158 Setscrew ......................................................................................................... 2
18 1593336 Nut .................................................................................................................. 2
19 4119905 Shim ............................................................................................................... 2
20 4119906 Shim ............................................................................................................... 2
21 4119907 Gasket ............................................................................................................ 4
22 4119908 Plate ............................................................................................................... 4
23 4093489
320156 Washer ........................................................................................................... 12
24 292500 Capscrew ....................................................................................................... 12
25 2305658 Oil Seal ........................................................................................................... 2
26 2027665 Bearing ........................................................................................................... 2
27 4132613 Bearing Set ..................................................................................................... 2
28 4132993 Wheel Hub ...................................................................................................... 2
29 4631148 Bearing ........................................................................................................... 2
30 4132612 Bearing Set ..................................................................................................... 2
31 4119914 Washer ........................................................................................................... 2
32 4119915 Nut .................................................................................................................. 2
33 15254 Cotter Pin ....................................................................................................... 2
34 4119917 Cap ................................................................................................................. 2
35 4132994 Bolt ................................................................................................................. 12
36 296384 Washer ........................................................................................................... 4
37 1527888 Capscrew ............................................................................................................ 4
38 2060696 Rubber Mount ..................................................................................................... 2
39 1388838 Rubber Mount ..................................................................................................... 1
40 4119900 Plate .................................................................................................................... 2
41 1517836 Wheel Nut ........................................................................................................... 12

©2017 HYSTER COMPANY See Service Manual 8-3


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

STEER CYLINDER (FIGURE 8-2)

ITEM PART NO. DESCRIPTION QTY


4640746 Steering Cylinder ................................................................................................ 1
1 4114429 End Cap ......................................................................................................... 2
2 4114426 Piston Rod ...................................................................................................... 1
3 1381115 Rod Wiper ...................................................................................................... 2
4 1381114 Rod Seal ......................................................................................................... 2
5 14191 O-Ring ............................................................................................................ 2
6 1310391 Back-Up Ring ................................................................................................. 2
7 1310389 O-Ring ............................................................................................................ 2
8 2044370 Piston Seal ..................................................................................................... 1
9 4114425 Tube ............................................................................................................... 1
4119913 Kit-Seal (Includes Items 3-8) .......................................................................... 1

8-4 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

NOTES

©2017 HYSTER COMPANY See Service Manual 8-5


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

STEERING COLUMN AND ATTACHING PARTS (FIGURE 8-3)

8-6 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

STEERING COLUMN AND ATTACHING PARTS


KEY:
A: Forward/Reverse Lever with Turn Indicator
B: Monotrol with Turn Indicator
QTY
ITEM PART NO. DESCRIPTION A B
1 4140386 Steering Wheel (Without Knob) .................................................................. 1 1
1 2055155 Pad (Horn) ............................................................................................. 1 1
1 2055157 Kit-Switch ............................................................................................... 1 1
1 2055047 Steering Wheel (With Knob) ....................................................................... 1 1
1 2055156 Knob (Spinner) ....................................................................................... 1 1
1 2055155 Pad (Horn) ............................................................................................. 1 1
1 2055157 Kit-Switch ............................................................................................... 1 1
2 2095599 Lever (Combi Assy F/R) ............................................................................. 1 ..
2 2101680 Switch (FNR) ......................................................................................... 1 1
2 2101681 Switch (Light and Turn) .......................................................................... 1 1
2 2101683 Contact (Horn) ....................................................................................... 1 1
2 2101684 Sensor (Steer Angle) ............................................................................. 1 1
3 2098541 Lever (Combi Assy Monotrol) ..................................................................... .. 1
3 2101681 Switch (Light and Turn) .......................................................................... 1 1
3 2101683 Contact (Horn) ....................................................................................... 1 1
3 2101684 Sensor (Steer Angle) ............................................................................. 1 1
4 2082131 Nut .............................................................................................................. 1 1
5 292684 Lockwasher ................................................................................................ 1 1
6 302036 Screw ......................................................................................................... 4 4
7 292679 Washer ....................................................................................................... 4 4
8 292668 Nut .............................................................................................................. 4 4
9 4132676 Steering Column Assembly ........................................................................ 1 1
10 2110269 Lever Assembly .......................................................................................... 1 1
11 293762 Capscrew ............................................................................................... 1 1
12 4639308 Steering Column Support Assembly .......................................................... 1 1
13 2027984 Bolt ......................................................................................................... 2 2
14 320161 Washer .................................................................................................. 1 1
15 2021237 Nut ......................................................................................................... 2 2
16 4109993
1527879 Capscrew ................................................................................................... 4 4
17 320161 Washer ....................................................................................................... 1 1
18 1586629 Capscrew ................................................................................................... 4 4
19 2083984 Cap ............................................................................................................. .. 1
20 4165546 Spacer ........................................................................................................ 4 4

©2017 HYSTER COMPANY See Service Manual 8-7


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

STEER CONTROL UNIT AND ATTACHING STEER HOSES (FIGURE 8-4)

8-8 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

STEER CONTROL UNIT AND ATTACHING STEER HOSES


KEY:
A: Short Wheel Base
B: Long Wheel Base
QTY
ITEM PART NO. DESCRIPTION A B
1 4645088 Steering Control Unit .................................................................................. 1 1
2 1487063 Fitting ......................................................................................................... 6 6
3 4139602 Fitting ......................................................................................................... 1 1
4 4655171 Hose Assy .................................................................................................. 1 1
5 4118727 Fitting ......................................................................................................... 1 1
6 222501 Fitting ......................................................................................................... 1 1
7 4649497 Hose ........................................................................................................... 1 1
8 4649493 Hose Assy .................................................................................................. 1 1
9 1486737 Fitting ......................................................................................................... 1 1
10 129563 Strap Clamp ............................................................................................... 2 2
11 166857 Clamp ......................................................................................................... 2 2
12 110322 Clamp ......................................................................................................... 2 2
13 4645851 Hose Assy .................................................................................................. 2 2
14 1544157 Clip ............................................................................................................. 3 3
15 4109993
1527879 Capscrew ................................................................................................... 5 5
16 1480237 Nut , Foldover ............................................................................................. 6 6
17 1527880 Capscrew ................................................................................................... 1 1
18 188631 Clamp ......................................................................................................... 2 2
19 4649080 Tube Assy (To Steer Axle) ......................................................................... 1 ..
19 4649082 Tube Assy (To Steer Axle) ......................................................................... .. 1
20 4649081 Tube Assy (To Steer Axle) ......................................................................... 1 ..
20 4649083 Tube Assy (To Steer Axle) ......................................................................... .. 1
21 4141680 Steering Axle Assembly (FFigure 8-1)...................................................... 1 1

©2017 HYSTER COMPANY See Service Manual 8-9


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

STEER TIRES AND WHEELS (FIGURE 8-5)

KEY:
A: 6.00 x 9 (H40-50XT)
B: 6.50 x 10 (H40-60XT)
QTY
ITEM PART NO. DESCRIPTION A B
1544996 Wheel And Tire (Standard Compound) ...................................................... 2 ..
1603465 Wheel And Tire (Non-Marking Compound) ................................................ 2 ..
1544999 Wheel And Tire (Standard Compound) ...................................................... .. 2
1603466 Wheel And Tire (Non-Marking Compound) ................................................ .. 2
1 1688697 Solid Pneumatic Tire (Standard Compound) ......................................... 1 ..
1 1603489 Tire (Non-Marking) (Non-Marking Compound) ...................................... 1 ..
1 1544234 Solid Pneumatic Tire (6.50x10/5.0) (Standard Compound) ................... .. 1
1 1603490 Tire (Non-Marking 6.50x10/5.0) (Non-Marking Compound) .................. .. 1
2 2070081 Rim (4.00 x 9) ........................................................................................ 1 ..
2 2067044 Wheel Assy (5.00 x 10) .......................................................................... .. 1
3 2070083 Rim .................................................................................................... 1 ..
3 2067045 Rim .................................................................................................... .. 1
4 161885 Wheel Side Ring ................................................................................ 1 ..
4 1580426 Wheel Side Ring ................................................................................ .. 1
5 1584693 Wedge Band ...................................................................................... 1 ..
5 1580427 Wedge Band ...................................................................................... .. 1
6 161884 Wheel Lock Ring ............................................................................... 1 ..
6 161894 Wheel Lock Ring ............................................................................... .. 1

8-10 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

9 BRAKE SYSTEM
UNIT CODE A386
08/2017 NORTH AMERICA

SECTION 9
BRAKE SYSTEM

DESCRIPTION PAGE

BRAKE ASSEMBLY ........................................................................................................................................ 9-2


BRAKE LINKAGE, SINGLE PEDAL ................................................................................................................ 9-6
PARK BRAKE ASSEMBLY ............................................................................................................................. 9-12
PARK BRAKE ATTACHING PARTS ............................................................................................................... 9-10

©2017 HYSTER COMPANY See Service Manual 9-1


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

BRAKE ASSEMBLY (FIGURE 9-1)

9-2 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

BRAKE ASSEMBLY
KEY:
A: Right Hand
B: Left Hand
QTY
ITEM PART NO. DESCRIPTION A B
2097070 Brake Assy , RH (With Cable and Shield) .................................................. 1 ..
2097069 Brake Assy , LH (With Cable and Shield) .................................................. .. 1
2098746 Brake Assy ............................................................................................. 1 ..
2098745 Brake Assy ............................................................................................. .. 1
1 2098748 Backplate ........................................................................................... 1 ..
1 2098747 Backplate ........................................................................................... .. 1
2 1565290 Wheel Cylinder .................................................................................. 1 1
2 1334647 Kit-Repair Wheel Cylinder ............................................................. 1 1
3 1361503
4098513 Bleeder Screw ............................................................................... 1 1
4 1361504 Cap ................................................................................................ 1 1
5 1334642 Cover ................................................................................................. 1 1
6 1565303 Bolt .................................................................................................... 2 2
7 2037343 Wear Plate ......................................................................................... 1 1
8 1360796 Strut ................................................................................................... 1 ..
8 1361507 Strut ................................................................................................... .. 1
9 1360797 Spring ................................................................................................ 1 1
10 ..... Spring ................................................................................................ 1 1
11 ..... Nut ..................................................................................................... 1 1
12 2080798 Kit-Brake Shoe .................................................................................. 1 ..
12 2080797 Kit-Brake Shoe .................................................................................. .. 1
13 ..... Pin ..................................................................................................... 1 1
14 1334644 Sheave .............................................................................................. 1 1
15 1361500 Washer .............................................................................................. 1 1
16 1565310 Kit-Adjuster , RH ................................................................................ 1 ..
16 1565309 Kit-Adjuster , LH ................................................................................ .. 1
17 2037518 Lever ................................................................................................. 1 ..
17 2037517 Lever ................................................................................................. .. 1
18 ..... Spring ................................................................................................ 1 1
19 2037340 Spring ................................................................................................ 1 1
20 1565295
1600492 Adjuster ............................................................................................. 1 ..
20 1565294
1600491 Adjuster ............................................................................................. .. 1
21 2037323 Pin ..................................................................................................... 1 1
22 2037341 Cup .................................................................................................... 1 1
23 ..... Spring ................................................................................................ 1 1
24 1338916 Retainer ............................................................................................. 1 1
25 1338917 Washer .............................................................................................. 1 1
26 ..... Park Brake Lever ............................................................................... 1 1
27 2080796 Cable Assy ........................................................................................ 1 ..
27 2080795 Cable Assy ........................................................................................ .. 1
28 1361502 Snap Ring .......................................................................................... 1 1
1565316 Kit-Spring (Includes Items 10) ........................................................... 1 1
1565310 Kit-Adjuster , RH (Includes Items 16-19) ........................................... 1 ..
1565309 Kit-Adjuster , LH (Includes Items 16-19) ........................................... .. 1
©2017 HYSTER COMPANY See Service Manual 9-3
for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

BRAKE ASSEMBLY
KEY:
A: Right Hand
B: Left Hand
QTY
ITEM PART NO. DESCRIPTION A B
1565312 Kit-Park Brake , RH (Includes Items 8-9, 24-26) ............................... 1 ..
1565311 Kit-Repair Parking Brake , LH (Includes Items 8-9, 24-25) ............... .. 1

9-4 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

NOTES

©2017 HYSTER COMPANY See Service Manual 9-5


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

BRAKE LINKAGE, SINGLE PEDAL (FIGURE 9-2)

9-6 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

BRAKE LINKAGE, SINGLE PEDAL


ITEM PART NO. DESCRIPTION QTY
4164253 Pedal Assy .......................................................................................................... 1
2081562 Pedal .............................................................................................................. 1
2 320167 Washer ........................................................................................................... 1
3 2304281 Nut .................................................................................................................. 1
4 4631136 Bracket Wldmt ................................................................................................ 1
5 4631133 Bellcrank ......................................................................................................... 1
6 2081566 Plate ............................................................................................................... 2
7 2079532 Capscrew ....................................................................................................... 4
8 2080633 Bushing .......................................................................................................... 4
9 320167 Washer ........................................................................................................... 2
10 2081640 Snap Ring ....................................................................................................... 1
11 4601898 Master Cylinder .............................................................................................. 1
11 2082402 Kit-Repair Master Cylinder ......................................................................... 1
11 2082407 Push Rod ................................................................................................... 1
11 1566142 Nut .............................................................................................................. 1
11 1566143 Fitting ......................................................................................................... 1
11 1566144 Gasket ........................................................................................................ 1
11 2082405 Bleeder Valve ............................................................................................. 1
11 2082406 Cap ............................................................................................................. 1
12 2079535 Capscrew ....................................................................................................... 2
13 2021339 Pin .................................................................................................................. 1
14 2037317 Pin .................................................................................................................. 1
15 4613248 Cable Assy ..................................................................................................... 1
16 2022509 Pin .................................................................................................................. 1
17 320155 Washer ........................................................................................................... 1
18 2027998 Cotter Pin ....................................................................................................... 1
19 2080634 Spring ............................................................................................................. 2
20 2021434 Switch ............................................................................................................. 1
21 367323 Capscrew ....................................................................................................... 1
22 2022946 Nut .................................................................................................................. 1
23 2027154 Shim ............................................................................................................... AR
24 2082403 Yoke ............................................................................................................... 1
25 176640 Bolt ................................................................................................................. 1
26 4654029 Hose Assy ........................................................................................................... 1
27 2021434 Switch (Monotrol Only) ....................................................................................... 1
28 a 2081571 Reservoir Assembly ............................................................................................ 1
28 2081569 Reservoir ........................................................................................................ 1
28 2082412 Kit ............................................................................................................... 1
29 4654370 Hose ................................................................................................................... 1
29 2081554 Hose ................................................................................................................... 1
29 b 4099377 Wrap ................................................................................................................... 1
30 2022509 Pin ....................................................................................................................... 1
31 1517361 Locking Ring Cotter Pin ...................................................................................... 1
32 320155 Washer ............................................................................................................... 1
33 1527877 Capscrew ............................................................................................................ 2
34 166857 Clamp ................................................................................................................. 2
34 2028063 Hose Clamp ........................................................................................................ 2
34 b c 168718 Clamp ................................................................................................................. 1
35 1347314 Clamp ................................................................................................................. 1
36 4109993
1527879 Capscrew ............................................................................................................ 8

©2017 HYSTER COMPANY See Service Manual 9-7


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

BRAKE LINKAGE, SINGLE PEDAL


ITEM PART NO. DESCRIPTION QTY
37 1343624 Pad ..................................................................................................................... 1

FOOTNOTES:
a Includes hose c Used with Wrap
b Not Illustrated

9-8 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

NOTES

©2017 HYSTER COMPANY See Service Manual 9-9


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

PARK BRAKE ATTACHING PARTS (FIGURE 9-3)

9-10 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

PARK BRAKE ATTACHING PARTS


ITEM PART NO. DESCRIPTION QTY
1 4610038 Parking Brake (FFigure 9-4).............................................................................. 1
2 ..... Pin ....................................................................................................................... 2
3 320157 Washer ............................................................................................................... 2
4 1530010 Lockring , Locking Ring Cotter Pin ..................................................................... 2
5 370868 Switch Micro (Park Brake) .................................................................................. 1
6 2082210 Screw .................................................................................................................. 2
7 1586013 Capscrew ............................................................................................................ 2
8 ..... Plate .................................................................................................................... 1
9 2098230 Spacer ................................................................................................................ 1
10 1480237 Nut , Foldover ..................................................................................................... 1
11 4109993
1527879 Capscrew ............................................................................................................ 1
12 203230 Clamp ................................................................................................................. 1

©2017 HYSTER COMPANY See Service Manual 9-11


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

PARK BRAKE ASSEMBLY (FIGURE 9-4)

9-12 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

PARK BRAKE ASSEMBLY


ITEM PART NO. DESCRIPTION QTY
2094215 Parking Brake Assembly ..................................................................................... 1
1 2094226 Parking Brake Lever ....................................................................................... 1
2 ..... Connecting Plate ............................................................................................ 2
3 2082003 Link ................................................................................................................. 1
4 2027744 Pin .................................................................................................................. 1
5 ..... Inner Collar ..................................................................................................... 1
6 2082673 Dowel ............................................................................................................. 1
7 ..... Knob Adjust .................................................................................................... 1
8 2082039 O-Ring ............................................................................................................ 1
9 ..... Knob Plate ...................................................................................................... 1
10 ..... Push Rod Assy ............................................................................................... 1
11 2082042 Grip ................................................................................................................. 1
12 2082020 Guide .............................................................................................................. 1
13 2082021 Guide .............................................................................................................. 1
14 ..... Spacer ............................................................................................................ 3
15 ..... Rubber Collar ................................................................................................. 1
16 ..... Pin .................................................................................................................. 1
17 2028152 Snap Ring ....................................................................................................... 1
18 2079560 Bolt ................................................................................................................. 2
19 136692 Nut .................................................................................................................. 2
20 2082640 Bolt ................................................................................................................. 1
21 2021892 Nut .................................................................................................................. 2
22 2089026 Hook ............................................................................................................... 1
23 2029526 Spring ............................................................................................................. 1
24 2029527 Pin .................................................................................................................. 1
25 2029623 Retaining Ring ................................................................................................ 1
26 ..... Slider Cable .................................................................................................... 1
27 1633069 Pin .................................................................................................................. 1
28 2082872 Locknut ........................................................................................................... 1
29 2311502 Shim (0.015 in.) .............................................................................................. AR

©2017 HYSTER COMPANY See Service Manual 9-13


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

NOTES

9-14 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

10 HYDRAULIC SYSTEM
UNIT CODE A386
08/2017 NORTH AMERICA

SECTION 10
HYDRAULIC SYSTEM

DESCRIPTION PAGE

HAND LEVERS
THREE AND FOUR FUNCTION ................................................................................................................. 10-8
THREE AND FOUR FUNCTION WITH RTST ............................................................................................ 10-10
HYDRAULIC CONTROL VALVE
AUXILIARY SECTION - MANUAL CONTROLS ......................................................................................... 10-19
AUXILIARY SECTION - E-HYDRAULIC CONTROLS ................................................................................ 10-30
E-HYDRAULIC CONTROLS - THREE AND F0UR FUNCTION ................................................................. 10-22
INLET SECTION - MANUAL CONTROLS .................................................................................................. 10-14
INLET SECTION - E-HYDRAULIC CONTROLS ......................................................................................... 10-24
LIFT SECTION - MANUAL CONTROLS ..................................................................................................... 10-16
LIFT SECTION - E-HYDRAULIC CONTROLS ........................................................................................... 10-26
MANUAL CONTROLS - THREE AND FOUR FUNCTION .......................................................................... 10-12
OUTLET SECTION - MANUAL CONTROLS .............................................................................................. 10-20
OUTLET SECTION - E-HYDRAULIC CONTROLS ..................................................................................... 10-32
TILT SECTION - MANUAL CONTROLS ..................................................................................................... 10-18
TILT SECTION - E-HYDRAULIC CONTROLS ........................................................................................... 10-28
HYDRAULIC HOSES
3 AND 4 FUNCTION ................................................................................................................................... 10-6
HYDRAULIC SUPPLY AND RETURN ............................................................................................................ 10-2
DIESEL, 24CC ............................................................................................................................................ 10-4
PUMP DRIVE ASSEMBLY
PSI ENGINE ................................................................................................................................................ 10-7
TILT CYLINDER AND MAST INSTALLATION ................................................................................................ 10-36
TILT CYLINDERS ............................................................................................................................................ 10-37
TILT HYDRAULICS AND ACCUMULATOR .................................................................................................... 10-34

©2017 HYSTER COMPANY See Service Manual 10-1


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

HYDRAULIC SUPPLY AND RETURN (FIGURE 10-1)

10-2 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

HYDRAULIC SUPPLY AND RETURN


ITEM PART NO. DESCRIPTION QTY
1 4167739 Cover .................................................................................................................. 1
2 4654240 Pipe ................................................................................................................ 1
3 4163085 Dipstick Assembly ............................................................................................... 1
3 4163069 O-Ring ............................................................................................................ 1
3 2060809 Dipstick ........................................................................................................... 1
3 1580682 O-Ring ........................................................................................................ 1
4 2021933 Hydraulic Filter (Return) ...................................................................................... 1
5 4158779 Gasket ................................................................................................................ 1
6 1382472
1502543 Nut ...................................................................................................................... 10
7 2021908 Cap ..................................................................................................................... 1
8 4167741 Filler Neck ........................................................................................................... 1
9 4158780 Gasket ................................................................................................................ 1
10 2028634 Filter .................................................................................................................... 1
11 4645212 Hose ................................................................................................................... 1
12 369804 Clamp ................................................................................................................. 2
13 4639758 Connector ........................................................................................................... 1
14 1398062 Nut (Fold Over) ................................................................................................... 1
15 181899 Clamp ................................................................................................................. 1
16 296010 Capscrew ............................................................................................................ 2
17 320157 Washer ............................................................................................................... 2
18 2021909 O-Ring ................................................................................................................ 1
19 4646465 Gear Pump ......................................................................................................... 1
19 4101928 Plate ............................................................................................................... 2
19 4154608 Screw ............................................................................................................. 4
19 4154609 Kit-Seal ........................................................................................................... 1
20 1510117 Capscrew ............................................................................................................ 2
21 1486555 Fitting .................................................................................................................. 1
22 166112 Clamp ................................................................................................................. 3
23 1527880 Capscrew ............................................................................................................ 2
24 1480237 Nut , Foldover ..................................................................................................... 4
25 4109993
1527879 Capscrew ............................................................................................................ 3
26 4640892 Hose Assy ........................................................................................................... 1
27 1516205 Fitting .................................................................................................................. 1
28 2306118 Clamp ................................................................................................................. 2
29 1320114 Clamp ................................................................................................................. 1
30 4648666 Hose (Three Function) ........................................................................................ 1
30 4648667 Hose (Four Function) .......................................................................................... 1
30 4648665 Hose (Two Function) .......................................................................................... 1
31 ..... Hydraulic Control Valve (FFigure 10-7, FFigure 10-13)................................... 1
32 4113562 Drive Shaft (FFigure 10-4)................................................................................. 1

©2017 HYSTER COMPANY See Service Manual 10-3


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

HYDRAULIC SUPPLY AND RETURN (FIGURE 10-2)


DIESEL, 24CC

10-4 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

HYDRAULIC SUPPLY AND RETURN


DIESEL, 24CC

ITEM PART NO. DESCRIPTION QTY


1 4644977 Gear Pump ......................................................................................................... 1
1 4101928 Plate ............................................................................................................... 2
1 4154611 Screw ............................................................................................................. 4
1 4154609 Kit-Seal ........................................................................................................... 1
1 16487 O-Ring (Pump to Supply Hose) ...................................................................... 1
2 1527884 Capscrew ............................................................................................................ 2
3 2021908 Cap ..................................................................................................................... 1
4 4167741 Filler Neck ........................................................................................................... 1
5 ..... Mouth Piece, Filler Neck ..................................................................................... 1
6 2028634 Filter .................................................................................................................... 1
7 2021933 Hydraulic Filter (Return) ...................................................................................... 1
8 2060809 Dipstick ............................................................................................................... 1
9 4167739 Cover .................................................................................................................. 1
10 4654240 Pipe ..................................................................................................................... 1
11 2082189 Hose ................................................................................................................... 1
12 369804 Clamp ................................................................................................................. 2
13 1486555 Fitting .................................................................................................................. 1
14 4649496 Hose Assy ........................................................................................................... 1
15 134173 Fitting .................................................................................................................. 1
16 1516205 Fitting .................................................................................................................. 1
17 1480237 Nut , Foldover ..................................................................................................... 2
18 4109993
1527879 Capscrew ............................................................................................................ 2
19 166112 Clamp ................................................................................................................. 1
20 4648667 Hose ................................................................................................................... 1
21 1320114 Clamp ................................................................................................................. 1
22 2306118 Clamp ................................................................................................................. 1
23 1382472
1502543 Nut ...................................................................................................................... 10
24 ..... Hydraulic Control Valve (FFigure 10-7, FFigure 10-13)................................... 1

©2017 HYSTER COMPANY See Service Manual 10-5


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

HYDRAULIC HOSES (FIGURE 10-3)


3 AND 4 FUNCTION

KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
1 4638546 Hose Assy (Manual Hydraulic Control Valve) ............................................ 1 ..
1 4652942 Hose Assy (Electro-Hydraulic Control Valve) ............................................. 1 ..
2 4638547 Hose Assy (Manual Hydraulic Control Valve) ............................................ 1 ..
2 4652943 Hose Assy (Electro-Hydraulic Control Valve) ............................................. 1 ..
3 4640866 Hose Assy (Manual Hydraulic Control Valve) ............................................ 1 1
3 4652944 Hose Assy (Electro-Hydraulic Control Valve) ............................................. 1 1
4 4638549 Hose Assy (Manual Hydraulic Control Valve) ............................................ 1 1
4 4652945 Hose Assy (Electro-Hydraulic Control Valve) ............................................. 1 1
5 1486742 Fitting ......................................................................................................... 1 1
5 4159139 Fitting (Optional) ......................................................................................... 1 1
6 1490533 Fitting ......................................................................................................... 1 1
7 1486749 Fitting ......................................................................................................... 1 1
8 4640861 Hose Assy (Mast Hose) ............................................................................. 1 1
a 1529015 Cap (Hydraulic Hoses) ............................................................................... 2 4
a 1556898 Plug (Mast Hose) ....................................................................................... 1 1

FOOTNOTES:
a Not Illustrated

10-6 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

PUMP DRIVE ASSEMBLY (FIGURE 10-4)


PSI ENGINE

ITEM PART NO. DESCRIPTION QTY


4113562 Drive Shaft .......................................................................................................... 1
1 4142629 Boot ................................................................................................................ 1
2 4142628 Grease Fitting ................................................................................................. 1
3 4142626 Yoke End ........................................................................................................ 1
4 a. . . . . Dust Cover ..................................................................................................... 1
5 4142624 Universal Joint ................................................................................................ 2
6 4142625 Yoke ............................................................................................................... 1
7 4142623 Snap Ring ....................................................................................................... 8
8 4142622 Yoke ............................................................................................................... 1
9 296418 Washer ............................................................................................................... 4
10 4147873 Capscrew ............................................................................................................ 4

FOOTNOTES:
a Service with 4142626

©2017 HYSTER COMPANY See Service Manual 10-7


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

HAND LEVERS (FIGURE 10-5)


THREE AND FOUR FUNCTION

KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 2099872 Bracket Wldmt ............................................................................................ 1 1
2 4109993
1527879 Capscrew ................................................................................................... 4 4
3 2087129 Lever (Lift) .................................................................................................. 1 1
4 2055050 Knob ........................................................................................................... 1 1
5 2087130 Lever (Tilt) .................................................................................................. 1 1
6 2055051 Knob ........................................................................................................... 1 1
7 2087131 Lever (Third) ............................................................................................... 1 1
8 2090706 Lever (Fourth) ............................................................................................ .. 1
9 2059511 Knob ........................................................................................................... .. 1
10 2081863 Boot ............................................................................................................ 3 4
11 1710006 Capscrew ................................................................................................... 2 2
12 4149893 Washer ....................................................................................................... 2 2
13 4149814
4178100 Plate ........................................................................................................... 1 ..
13 4149813
4178099 Plate ........................................................................................................... .. 1
14 2079337 Retaining Ring ............................................................................................ 2 3
15 2021810 Bushing ...................................................................................................... 6 8
16 2081886 Pin .............................................................................................................. 1 1
17 1530011 Pin , Cotter ................................................................................................. 2 2

10-8 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
18 2021817 Pin .............................................................................................................. 6 8
19 1517361 Locking Ring Cotter Pin ............................................................................. 6 8
20 2081859 Rod ............................................................................................................. 3 3
21 2081860 Rod ............................................................................................................. .. 1
22 2059511 Knob (Without Side-Shift) ........................................................................... 1 1
22 2065919 Knob (With Side-Shift) ................................................................................ 1 1
23 1669680 Washer ....................................................................................................... 8 8
24 4073087
4094634 Capscrew ................................................................................................... 4 4
25 4652658 Isolator ....................................................................................................... 4 4
26 ..... Hydraulic Control Valve (FFigure 10-7).................................................... 1 1
a 2042745 Spacer ........................................................................................................ 1 ..

FOOTNOTES:
a Not Illustrated

©2017 HYSTER COMPANY See Service Manual 10-9


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

HAND LEVERS (FIGURE 10-6)


THREE AND FOUR FUNCTION WITH RTST

KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 2100133 Bracket Wldmt ............................................................................................ 1 1
2 4109993
1527879 Capscrew ................................................................................................... 4 4
3 2087129 Lever (Lift) .................................................................................................. 1 1
4 2055050 Knob ........................................................................................................... 1 1
5 2092241 Lever .......................................................................................................... 1 1
6 2091458 Switch ......................................................................................................... 1 1
7 2093098 Label .......................................................................................................... 1 1
8 320155 Washer ....................................................................................................... 1 1
9 302033 Screw ......................................................................................................... 1 1
10 2087131 Lever (Third) ............................................................................................... 1 1
11 2059511 Knob (Without Side-shift) ........................................................................... 1 1
11 2065919 Knob (With Side-shift) ................................................................................ 1 1
12 2090706 Lever .......................................................................................................... .. 1
13 2059511 Knob ........................................................................................................... .. 1
14 2079337 Retaining Ring ............................................................................................ 2 3
15 2021810 Bushing ...................................................................................................... 6 8
16 2081886 Pin .............................................................................................................. 1 1
17 1530011 Pin , Cotter ................................................................................................. 2 2
18 2021817 Pin .............................................................................................................. 6 8
19 1517361 Locking Ring Cotter Pin ............................................................................. 6 8

10-10 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
20 2081859 Rod ............................................................................................................. 2 2
21 2092926 Rod ............................................................................................................. 1 1
22 2081860 Rod ............................................................................................................. .. 1
23 2055131 Sensor ........................................................................................................ 1 1
24 320154 Washer ....................................................................................................... 2 2
25 302019 Screw ......................................................................................................... 2 2
26 1307884
1514429 Nut .............................................................................................................. 1 1
27 2092925 Plate Wldmt ................................................................................................ 1 1
28 1356354 Bushing ...................................................................................................... 1 1
29 137852 Strap Clamp ............................................................................................... 1 1
30 2081863 Boot ............................................................................................................ 3 4
31 4149814
4178100 Plate ........................................................................................................... 1 ..
31 4149813
4178099 Plate ........................................................................................................... .. 1
32 1710006 Capscrew ................................................................................................... 2 2
33 4149893 Washer ....................................................................................................... 2 2
34 4073087
4094634 Capscrew ................................................................................................... 4 4
35 1669680 Washer ....................................................................................................... 8 8
36 4652658 Isolator ....................................................................................................... 4 4
37 ..... Hydraulic Control Valve (Manual Hydraulic) (FFigure 10-7)..................... .. ..
a 2042745 Spacer ........................................................................................................ 1 ..

FOOTNOTES:
a Not Illustrated

©2017 HYSTER COMPANY See Service Manual 10-11


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

HYDRAULIC CONTROL VALVE (FIGURE 10-7)


MANUAL CONTROLS — THREE AND FOUR FUNCTION

10-12 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

HYDRAULIC CONTROL VALVE


MANUAL CONTROLS – THREE AND FOUR FUNCTION
KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
4649087 Hyd Control Valve ...................................................................................... 1 ..
4649088 Hyd Control Valve ...................................................................................... .. 1
1 2054988 Nut ......................................................................................................... 2 2
2 2087450 Tie Rod .................................................................................................. 2 ..
2 4154619 Tie Rod .................................................................................................. .. 2
3 2054990 Nut ......................................................................................................... 3 3
4 2087455 Tie Rod .................................................................................................. 1 ..
4 4154620 Tie Rod .................................................................................................. .. 1
5 4154666 Housing (FFigure 10-8)........................................................................ 1 1
6 4154621 Spool (Lift) (FFigure 10-9).................................................................... 1 1
7 4154622 Spool (Tilt) (FFigure 10-10).................................................................. 1 1
8 4154623 Spool (Aux. 1) (FFigure 10-11)............................................................. 1 1
9 4154667 Housing (FFigure 10-12)...................................................................... 1 1
10 2096490 Relief Valve ............................................................................................ 1 1
11 ..... Plug ........................................................................................................ 1 1
12 4154623 Spool (Aux. 2) ........................................................................................ .. 1

©2017 HYSTER COMPANY See Service Manual 10-13


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

HYDRAULIC CONTROL VALVE (FIGURE 10-8)


INLET SECTION — MANUAL CONTROLS

10-14 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

HYDRAULIC CONTROL VALVE


INLET SECTION – MANUAL CONTROLS

ITEM PART NO. DESCRIPTION QTY


4154666 Housing (Inlet) .................................................................................................... 1
2 ..... O-Ring ............................................................................................................ 1
3 ..... Spool .............................................................................................................. 1
4 4154626 Spring ............................................................................................................. 1
5 4154634 Plug ................................................................................................................ 1
6 2087834 Solenoid Valve ............................................................................................... 1
7 2087845 Plug ................................................................................................................ 1
8 16484 O-Ring ............................................................................................................ 1
9 2087849 Spring ............................................................................................................. 1
10 2087846 Valve-Poppet .................................................................................................. 1
11 2055004 Capscrew ....................................................................................................... 2
12 1367397 Setscrew ......................................................................................................... 1
13 4154655 Nut .................................................................................................................. 1
14 2087841 Plate ............................................................................................................... 1
15 ..... O-Ring ............................................................................................................ 1
16 ..... Housing .......................................................................................................... 1
17 ..... Poppet ............................................................................................................ 1
18 1377257 Spring ............................................................................................................. 1
19 2096414 Plug ................................................................................................................ 1
20 2055002 O-Ring ............................................................................................................ 1
4652802 Kit-Seal Master (Includes Items 20) .................................................................... 1

©2017 HYSTER COMPANY See Service Manual 10-15


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

HYDRAULIC CONTROL VALVE (FIGURE 10-9)


LIFT SECTION — MANUAL CONTROLS

10-16 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

HYDRAULIC CONTROL VALVE


LIFT SECTION – MANUAL CONTROLS

ITEM PART NO. DESCRIPTION QTY


1 4154621 Spool (Tilt Section) ............................................................................................. 1
2 4154659 Valve-Poppet .................................................................................................. 1
3 2055001 Spring ............................................................................................................. 1
4 4614505 O-Ring ............................................................................................................ 2
5 4614506 Wiper .............................................................................................................. 2
6 2054995 Plate ............................................................................................................... 2
7 2055003 Screw ............................................................................................................. 2
8 4154660 Bolt ................................................................................................................. 1
9 4154658 Shutoff Valve .................................................................................................. 1
10 4154656 Solenoid ......................................................................................................... 1
11 2087828 Plug ................................................................................................................ 1
12 ..... O-Ring ............................................................................................................ 1
13 2087844 Spring ............................................................................................................. 1
14 4154657 Valve-Poppet .................................................................................................. 1
15 ..... Spool .............................................................................................................. 1
16 2054997 Spring Seat ..................................................................................................... 2
17 2087826 Spring ............................................................................................................. 1
18 2054998 Capscrew ....................................................................................................... 1
19 2054996 Cap ................................................................................................................. 1
20 2055004 Capscrew ....................................................................................................... 2

©2017 HYSTER COMPANY See Service Manual 10-17


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

HYDRAULIC CONTROL VALVE (FIGURE 10-10)


TILT SECTION — MANUAL CONTROLS

ITEM PART NO. DESCRIPTION QTY


1 4154622 Spool (Tilt Section) ............................................................................................. 1
2 4154659 Valve-Poppet .................................................................................................. 1
3 2055001 Spring ............................................................................................................. 1
4 2055002 O-Ring ............................................................................................................ 1
5 4614505 O-Ring ............................................................................................................ 2
6 4614506 Wiper .............................................................................................................. 2
7 2054995 Plate ............................................................................................................... 2
8 2055003 Screw ............................................................................................................. 2
9 ..... Spool .............................................................................................................. 1
10 4154662 Valve .............................................................................................................. 1
11 2087851 Spring ............................................................................................................. 1
12 2054997 Spring Seat ..................................................................................................... 2
13 2087826 Spring ............................................................................................................. 1
14 4614507 O-Ring ............................................................................................................ 1
15 2087850 Capscrew ....................................................................................................... 1
16 2054996 Cap ................................................................................................................. 1
17 2055004 Capscrew ....................................................................................................... 2
4652802 Kit-Seal Master (Includes Items 4) ...................................................................... 1

10-18 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

HYDRAULIC CONTROL VALVE (FIGURE 10-11)


AUXILIARY SECTION — MANUAL CONTROLS

ITEM PART NO. DESCRIPTION QTY


1 4154623 Spool (Aux.1), (Aux.2) ........................................................................................ 1
2 4154659 Valve-Poppet .................................................................................................. 1
3 2055001 Spring ............................................................................................................. 1
4 2055002 O-Ring ............................................................................................................ 1
5 ..... Plug ................................................................................................................ 1
6 2055003 Screw ............................................................................................................. 2
7 2054995 Plate ............................................................................................................... 2
8 4614506 Wiper .............................................................................................................. 2
9 4614505 O-Ring ............................................................................................................ 2
10 ..... Spool .............................................................................................................. 1
11 2054997 Spring Seat ..................................................................................................... 2
12 2087826 Spring ............................................................................................................. 1
13 2054998 Capscrew ....................................................................................................... 1
14 2054996 Cap ................................................................................................................. 1
15 2055004 Capscrew ....................................................................................................... 2
4652802 Kit-Seal Master (Includes Items 4) ...................................................................... 1

©2017 HYSTER COMPANY See Service Manual 10-19


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

HYDRAULIC CONTROL VALVE (FIGURE 10-12)


OUTLET SECTION — MANUAL CONTROLS

10-20 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

HYDRAULIC CONTROL VALVE


OUTLET SECTION – MANUAL CONTROLS

ITEM PART NO. DESCRIPTION QTY


1 4154667 Housing (Outlet Section) ..................................................................................... 1
2 2055002 O-Ring ............................................................................................................ 1
3 4154665 Relief Valve .................................................................................................... 1
4 4154664 Plug ................................................................................................................ 1
5 ..... Piston ............................................................................................................. 1
6 ..... Spool .............................................................................................................. 1
7 4154663 Spring ............................................................................................................. 1
8 2087836 Plug ................................................................................................................ 1
4168171 Kit-Relief Valve (Includes Items 3) ...................................................................... 1
4652802 Kit-Seal Master (Includes Items 2) ...................................................................... 1

©2017 HYSTER COMPANY See Service Manual 10-21


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

HYDRAULIC CONTROL VALVE (FIGURE 10-13)


E-HYDRAULIC CONTROLS — THREE AND F0UR FUNCTION

10-22 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

HYDRAULIC CONTROL VALVE


E-HYDRAULIC CONTROLS – THREE AND F0UR FUNCTION
KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
4649089 Hyd Control Valve ...................................................................................... 1 ..
4649090 Hyd Control Valve ...................................................................................... .. 1
1 2054988 Nut ......................................................................................................... 2 2
2 2087450 Tie Rod .................................................................................................. 2 ..
2 4172957 Tie Rod .................................................................................................. .. 2
3 2054990 Nut ......................................................................................................... 1 1
4 2087455 Tie Rod .................................................................................................. 1 ..
4 4172958 Tie Rod .................................................................................................. .. 1
5 4173042 Housing Inlet Section (FFigure 10-14).................................................. 1 1
6 4173043 Housing Lift Section (FFigure 10-15).................................................... 1 1
7 4173044 Housing Tilt Section (FFigure 10-16).................................................... 1 1
8 4173045 Housing Auxiliary Section (FFigure 10-17)........................................... 1 2
9 4173046 Housing Outlet Section (FFigure 10-18)............................................... 1 1
10 ..... Plug ........................................................................................................ 1 1
a 4652803 Kit-Seal .................................................................................................. 1 1

FOOTNOTES:
a Not Illustrated

©2017 HYSTER COMPANY See Service Manual 10-23


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

HYDRAULIC CONTROL VALVE (FIGURE 10-14)


INLET SECTION — E-HYDRAULIC CONTROLS

10-24 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

HYDRAULIC CONTROL VALVE


INLET SECTION – E-HYDRAULIC CONTROLS

ITEM PART NO. DESCRIPTION QTY


1 4173042 Housing Inlet Section .......................................................................................... 1
2 ..... Piston ............................................................................................................. 1
3 2096425 Spring ............................................................................................................. 1
4 1377259 O-Ring ............................................................................................................ 1
5 1377256 Kit-Adjuster ..................................................................................................... 1
6 ..... Spool .............................................................................................................. 1
7 2096413 Spring ............................................................................................................. 1
8 1328829 O-Ring ............................................................................................................ 2
9 2096416 Plug ................................................................................................................ 1
10 ..... Plug ................................................................................................................ 1
11 4087835 Plug ................................................................................................................ 1
12 4154634 Plug ................................................................................................................ 1
13 2096433 Spring ............................................................................................................. 1
14 ..... Shuttle ............................................................................................................ 1
15 ..... O-Ring ............................................................................................................ 1
16 4173000 Solenoid ......................................................................................................... 1
17 2096435 Bolt ................................................................................................................. 2
18 1377257 Spring ............................................................................................................. 1
19 1377263 Valve-Poppet .................................................................................................. 1
20 1377262 Housing .......................................................................................................... 1
21 1377260 O-Ring ............................................................................................................ 1
22 2087841 Plate ............................................................................................................... 1
23 2087842 Nut .................................................................................................................. 1
24 1367397 Setscrew ......................................................................................................... 1
25 2055004 Capscrew ....................................................................................................... 2
26 2055002 O-Ring ............................................................................................................ 1
27 ..... Plug ................................................................................................................ 1
28 4168171 Kit-Relief Valve ............................................................................................... 1
29 2096412 Spring ............................................................................................................. 1
30 ..... Spool .............................................................................................................. 1
31 ..... O-Ring ............................................................................................................ 1
32 2096414 Plug ................................................................................................................ 1
33 4172959 Spring ............................................................................................................. 1
34 ..... Valve .............................................................................................................. 1
35 ..... O-Ring ............................................................................................................ 1
36 4172960 Plug ................................................................................................................ 1
37 ..... O-Ring ............................................................................................................ 1
38 2096419 Plug ................................................................................................................ 1
39 ..... Plug ................................................................................................................ 11
40 4154733 O-Ring ............................................................................................................ 1
41 2096429 Valve-Poppet .................................................................................................. 1
42 2087844 Spring ............................................................................................................. 1
43 2087828 Plug ................................................................................................................ 1
4652803 Kit-Seal (Includes Items 26, 40) .......................................................................... 1

©2017 HYSTER COMPANY See Service Manual 10-25


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

HYDRAULIC CONTROL VALVE (FIGURE 10-15)


LIFT SECTION — E-HYDRAULIC CONTROLS

10-26 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

HYDRAULIC CONTROL VALVE


LIFT SECTION – E-HYDRAULIC CONTROLS

ITEM PART NO. DESCRIPTION QTY


1 4173043 Housing Lift Section ............................................................................................ 1
2 4154659 Valve-Poppet .................................................................................................. 1
3 2055001 Spring ............................................................................................................. 1
4 4172990 Spring ............................................................................................................. 2
5 4172991 Spool .............................................................................................................. 2
6 4154722 O-Ring ............................................................................................................ 2
7 4172992 Solenoid ......................................................................................................... 2
8 2096435 Bolt ................................................................................................................. 4
9 ..... O-Ring ............................................................................................................ 2
10 4172962 Spring Seat ..................................................................................................... 2
11 4154718 Spring ............................................................................................................. 2
12 4154716 Spring Seat ..................................................................................................... 2
13 4172961 Cap ................................................................................................................. 2
14 2055004 Capscrew ....................................................................................................... 4
15 4154658 Shutoff Valve .................................................................................................. 1
16 4154660 Bolt ................................................................................................................. 1
17 342703 Plug ................................................................................................................ 1
18 16484 O-Ring ............................................................................................................ 1
19 2087828 Plug ................................................................................................................ 1
20 1328829 O-Ring ............................................................................................................ 1
21 2087844 Spring ............................................................................................................. 1
22 4154657 Valve-Poppet .................................................................................................. 1
23 4172963 Spool .............................................................................................................. 1
24 ..... Valve .............................................................................................................. 1
25 2096453 Spring ............................................................................................................. 1
26 ..... Spool .............................................................................................................. 1

©2017 HYSTER COMPANY See Service Manual 10-27


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

HYDRAULIC CONTROL VALVE (FIGURE 10-16)


TILT SECTION — E-HYDRAULIC CONTROLS

10-28 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

HYDRAULIC CONTROL VALVE


TILT SECTION – E-HYDRAULIC CONTROLS

ITEM PART NO. DESCRIPTION QTY


1 4173044 Housing Tilt Section ............................................................................................ 1
2 ..... Spool .............................................................................................................. 1
3 ..... Valve .............................................................................................................. 1
4 4172996 Spring ............................................................................................................. 1
5 4614507 O-Ring ............................................................................................................ 1
6 4172995 Spool .............................................................................................................. 1
7 2096443 O-Ring ............................................................................................................ 2
8 4172962 Spring Seat ..................................................................................................... 2
9 4154718 Spring ............................................................................................................. 2
10 4154716 Spring Seat ..................................................................................................... 2
11 4172993 Cap ................................................................................................................. 2
12 2055004 Capscrew ....................................................................................................... 4
13 4172990 Spring ............................................................................................................. 2
14 4172991 Spool .............................................................................................................. 2
15 4154722 O-Ring ............................................................................................................ 2
16 4172992 Solenoid ......................................................................................................... 2
17 2096435 Bolt ................................................................................................................. 4
18 4154728 O-Ring ............................................................................................................ 4
19 2055002 O-Ring ............................................................................................................ 1
20 2055001 Spring ............................................................................................................. 1
21 4154659 Valve-Poppet .................................................................................................. 1
4652803 Kit-Seal (Includes Items 18-19) .......................................................................... 1

©2017 HYSTER COMPANY See Service Manual 10-29


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

HYDRAULIC CONTROL VALVE (FIGURE 10-17)


AUXILIARY SECTION — E-HYDRAULIC CONTROLS

10-30 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

HYDRAULIC CONTROL VALVE


AUXILIARY SECTION – E-HYDRAULIC CONTROLS

ITEM PART NO. DESCRIPTION QTY


1 4173045 Housing Auxiliary Section ................................................................................... 1
2 ..... Spool .............................................................................................................. 1
3 ..... O-Ring ............................................................................................................ 2
4 4172962 Spring Seat ..................................................................................................... 2
5 4154718 Spring ............................................................................................................. 2
6 4154716 Spring Seat ..................................................................................................... 2
7 4172961 Cap ................................................................................................................. 2
8 2055004 Capscrew ....................................................................................................... 4
9 2055001 Spring ............................................................................................................. 1
10 4154659 Valve-Poppet .................................................................................................. 1
11 4172990 Spring ............................................................................................................. 2
12 4172991 Spool .............................................................................................................. 2
13 4154722 O-Ring ............................................................................................................ 2
14 4172992 Solenoid ......................................................................................................... 2
15 2096435 Bolt ................................................................................................................. 4
16 4154728 O-Ring ............................................................................................................ 4
17 2055002 O-Ring ............................................................................................................ 1
18 ..... Plate ............................................................................................................... 1
4652803 Kit-Seal (Includes Items 16-17) .......................................................................... 1

©2017 HYSTER COMPANY See Service Manual 10-31


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

HYDRAULIC CONTROL VALVE (FIGURE 10-18)


OUTLET SECTION — E-HYDRAULIC CONTROLS

10-32 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

HYDRAULIC CONTROL VALVE


OUTLET SECTION – E-HYDRAULIC CONTROLS

ITEM PART NO. DESCRIPTION QTY


1 4173046 Housing Outlet Section ....................................................................................... 1
2 4172960 Plug ................................................................................................................ 3
3 4154728 O-Ring ............................................................................................................ 4
4 ..... Plug ................................................................................................................ 1
5 2055002 O-Ring ............................................................................................................ 1
6 4168171 Kit-Relief Valve ............................................................................................... 1
7 4172997 Plug ................................................................................................................ 1
8 ..... Piston ............................................................................................................. 1
9 ..... Spool .............................................................................................................. 1
10 4154663 Spring ............................................................................................................. 1
4652803 Kit-Seal (Includes Items 5) .................................................................................. 1

©2017 HYSTER COMPANY See Service Manual 10-33


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

TILT HYDRAULICS AND ACCUMULATOR (FIGURE 10-19)

10-34 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

TILT HYDRAULICS AND ACCUMULATOR


KEY:
A: Manual Hydraulics
B: E-Hydraulics
QTY
ITEM PART NO. DESCRIPTION A B
1 ..... Hydraulic Control Valve (FFigure 10-7, FFigure 10-13)........................... 1 1
2 1473887 Fitting ......................................................................................................... 1 1
3 4652947 Tube Assy .................................................................................................. 1 ..
3 4652913 Tube Assy .................................................................................................. .. 1
4 4652912 Tube Assy .................................................................................................. 1 ..
4 4652914 Tube Assy .................................................................................................. .. 1
5 2021896 Hose Clamp ............................................................................................... 1 1
6 1510113 Capscrew ................................................................................................... 1 1
7 4650440
4654501 Hose Assy .................................................................................................. 2 2
8 4650405
4654500 Hose Assy .................................................................................................. 2 2
9 1487058 Fitting ......................................................................................................... 4 4
10 129563 Strap Clamp ............................................................................................... 2 2
11 4159138 Fitting ......................................................................................................... 1 1
12 2061646 Fitting (Diagnostic) ..................................................................................... 1 1
13 ..... Tilt Cylinders (FFigure 10-20)................................................................... 1 1
14 4609405 Accumulator ............................................................................................... .. 1
15 1480237 Nut , Foldover ............................................................................................. .. 2
16 4109993
1527879 Capscrew ................................................................................................... .. 2
17 181899 Clamp ......................................................................................................... .. 2
18 1487059 Fitting ......................................................................................................... .. 1
19 4157723 Fitting ......................................................................................................... .. 1
20 4651845 Hose Assy .................................................................................................. .. 1
a 1545546 Fitting ......................................................................................................... .. 1

FOOTNOTES:
a Not Illustrated

©2017 HYSTER COMPANY See Service Manual 10-35


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

TILT CYLINDER AND MAST INSTALLATION (FIGURE 10-20)

ITEM PART NO. DESCRIPTION QTY


1 4124990 Rod End .............................................................................................................. 2
2 356035 Bushing .......................................................................................................... 1
3 4125004 Snap Ring ....................................................................................................... 1
4 16001 Grease Fitting ................................................................................................. 1
5 1597381 Capscrew ............................................................................................................ 2
6 1581852 Washer ............................................................................................................... 2
7 1581848 Nut ...................................................................................................................... 2
8 ..... Tilt Cylinder (FFigure 10-21).............................................................................. 2
9 4118530 Pin ....................................................................................................................... 2
10 4118529 Pin ....................................................................................................................... 2
11 4152751 Capscrew ............................................................................................................ 4
12 2087502 Boot .................................................................................................................... 2
13 115696 Hose Clamp ........................................................................................................ 2
14 4124995 Pin ....................................................................................................................... 2
15 2029626 Plate .................................................................................................................... 4
16 1527883 Capscrew ............................................................................................................ 4

10-36 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

TILT CYLINDERS (FIGURE 10-21)

ITEM PART NO. DESCRIPTION QTY


b 4638321 Tilt Cylinder-Mast ................................................................................................ 2
c 4638319 Tilt Cylinder-Mast ................................................................................................ 2
a 4638320 Tilt Cylinder-Mast ................................................................................................ 2
1 b 4639347 Cylinder Rod ................................................................................................... 1
1 a c 4639346 Cylinder Rod ................................................................................................... 1
2 1338744 Gland .............................................................................................................. 1
3 1383062 Rod Wiper ...................................................................................................... 1
4 1381082 Rod Seal ......................................................................................................... 1
5 154375 Back-Up Ring ................................................................................................. 1
6 46388 O-Ring ............................................................................................................ 1
7 1338741 Piston ............................................................................................................. 1
8 2044370 Piston Seal ..................................................................................................... 1
9 39374 O-Ring ............................................................................................................ 1
10 2302899 Locknut ........................................................................................................... 1
11 a b 4639345 Tube Wldmt-Cylinder ...................................................................................... 1
11 c 4639344 Tube Wldmt-Cylinder ...................................................................................... 1
12 4118635 Bushing .......................................................................................................... 1
1492644 Kit-Seal (Service Option) .................................................................................... 1

FOOTNOTES:
a 10° Forward/6° Back c 6° Forward/6° Back
b 6° Forward/10° Back

©2017 HYSTER COMPANY See Service Manual 10-37


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

NOTES

10-38 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

11 MAST-TWO STAGE LIMITED FREE-LIFT


UNIT CODE A386
08/2017 NORTH AMERICA

SECTION 11
MAST-TWO STAGE LIMITED FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 11-18
HEADER HOSES AND ATTACHING PARTS ................................................................................................. 11-14
MAIN LIFT CYLINDER
TWO STAGE LIMITED FREE LIFT - A389 ................................................................................................. 11-6
TWO STAGE LIMITED FREE LIFT - A399 ................................................................................................. 11-12
MAST ASSEMBLY
A389 ............................................................................................................................................................ 11-2
A399 ............................................................................................................................................................ 11-8

©2017 HYSTER COMPANY See Service Manual 11-1


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

MAST ASSEMBLY (FIGURE 11-1)


A389

11-2 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

MAST ASSEMBLY
A389
H40-50XT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3252 mm 3752 mm 4292 mm
ITEM 1 2 3 4 (128.0 in.) (147.7 in.) (169.0 in.)
Mast A389 A389 A389
Group Number 3252 3752 4292
Mast Assy 4640625 4640630 4640635
1 Outer Mast 4107510 4107515 4107521
20 Chain 129361 180176 197327
24 Inner Mast 4054062 4054067 4054072
28 Lift Cylinder 4625308 4625313 4625318

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Outer Mast ...................................................................................................... 1
2 1333396 Load Roller ("B") (111.48/111.22) .................................................................. 4
2 1395168 Load Roller ("A") (111.10/110.84) (Optional) ................................................. 4
2 1333397 Load Roller ("C") (112.62/112.36) (Optional) ................................................. 4
3 58901 Snap Ring ....................................................................................................... 4
3 1374797 Snap Ring (Optional) ...................................................................................... 4
4 129387 Shim (0.020 in.) .............................................................................................. 24
5 215211 Wear Strip ...................................................................................................... 2
6 131716 Shim (0.020 in.) .............................................................................................. 2
6 131715 Shim (0.007 in.) (Optional) ............................................................................. 2
7 104506 O-Ring ............................................................................................................ 4
8 4033414 Bushing .......................................................................................................... 2
9 13957 Grease Fitting ................................................................................................. 2
9 16041 Grease Fitting (Optional) ................................................................................ 2
10 4033412 Capscrew ....................................................................................................... 2
11 1581557 Washer ........................................................................................................... 6
12 4031973 Nut .................................................................................................................. 2
13 297649 Ring ................................................................................................................ 2
14 4051079 Restraint ......................................................................................................... 2
15 1581566 Nut .................................................................................................................. 6
16 4082846 Capscrew ....................................................................................................... 4
17 4072717 Chain Anchor .................................................................................................. 2
18 1514866 Pin .................................................................................................................. 2
19 15211 Cotter Pin ....................................................................................................... 2
20 a. . . . . Chain .............................................................................................................. 2
21 4054944 Chain Sheave Assembly ................................................................................ 2
21 1378699 Ball Bearing ................................................................................................ 1
21 37752 Snap Ring .................................................................................................. 1
22 335661 Spacer ............................................................................................................ 2
23 304526 Snap Ring ....................................................................................................... 2
24 a. . . . . Inner Mast ...................................................................................................... 1
25 131358 Snap Ring ....................................................................................................... 2
26 1333382 Washer (0.060 in.) .......................................................................................... 2

©2017 HYSTER COMPANY See Service Manual 11-3


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

MAST ASSEMBLY
A389

ITEM PART NO. DESCRIPTION QTY


27 1354915 Washer (0.010 in.) .......................................................................................... 2
27 1354916 Washer (0.030 in.) .......................................................................................... 2
27 1354917 Washer (0.060 in.) .......................................................................................... 2
28 a. . . . . Lift Cylinder (FFigure 11-4)........................................................................... 2
29 4054558 Isolator ............................................................................................................ 2
30 2062686 Hyd Velocity Fuse .......................................................................................... 2
31 4620151 Hose Assy ...................................................................................................... 1
32 1592853 Fitting .............................................................................................................. 1
33 4620152 Hose Assy ...................................................................................................... 1
34 1486773 Fitting .............................................................................................................. 1
35 2062651 Lowering Control Valve .................................................................................. 1
36 1581836 Capscrew ....................................................................................................... 2
37 4058916 Housing (Lowering Control) ............................................................................ 1
38 4029051 Capscrew ....................................................................................................... 2

FOOTNOTES:
a Refer to Table

11-4 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

NOTES

©2017 HYSTER COMPANY See Service Manual 11-5


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

MAIN LIFT CYLINDER (FIGURE 11-2)


TWO STAGE LIMITED FREE LIFT — A389

11-6 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

MAIN LIFT CYLINDER


TWO STAGE LIMITED FREE LIFT – A389
H40-50XT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3252 mm 3752 mm 4292 mm
1 2 3 4 (128.0 in.) (147.7 in.) (169.0 in.)
ITEM Mast A389 A389 A389
Group Number 3252 3752 4292
Cylinder
8607406 8607411 8607416
Group Number
Lift Cylinder 4625308 4625313 4625318
1 Tube Wldmt- 4064606 4064611 4064616
Cylinder
2 Cylinder Rod 1355158 1355178 1355199
3 Spacer ---- ---- 2045872

ITEM PART NO. DESCRIPTION QTY


a. . . . . Lift Cylinder ......................................................................................................... 2
1 a. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
2 a. . . . . Cylinder Rod ................................................................................................... 1
3 a. . . . . Spacer ............................................................................................................ 1
4 4615847 Gland .............................................................................................................. 1
5 257913 Check Valve ................................................................................................... 1
6 297531 Washer ........................................................................................................... 1
6 637635 Washer (Optional) .......................................................................................... 1
7 187388 Snap Ring ....................................................................................................... 1
8 638246 Back-Up Ring ................................................................................................. 1
9 1381064 Piston Seal ..................................................................................................... 1
10 1356750 Wear Ring ...................................................................................................... 1
11 322902 Wear Ring ...................................................................................................... 1
12 1356749 Rod Seal ......................................................................................................... 1
13 322824 Back-Up Ring ................................................................................................. 1
14 1383063 Rod Wiper ...................................................................................................... 1
15 4028986
92861 O-Ring ............................................................................................................ 1
4623973 Kit-Seal (Includes Items 8-15) ........................................................................ 1

FOOTNOTES:
a Refer to Table

©2017 HYSTER COMPANY See Service Manual 11-7


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

MAST ASSEMBLY (FIGURE 11-3)


A399

11-8 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

MAST ASSEMBLY
A399
H60XT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3559 mm 4559 mm
ITEM 1 2 3 4 (140.1 in.) (179.5 in.)
Mast A399 A399
Group Number 3559 4559
Mast Assy 4640666 4640676
1 Outer Mast 4107515 4107526
20 Chain 1342387 1342394
24 Inner Mast 4054067 4054076
28 Lift Cylinder 4625344 4625354

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Outer Mast ...................................................................................................... 1
2 1333396 Load Roller ("B") (111.48/111.22) .................................................................. 4
2 1395168 Load Roller ("A") (111.10/110.84) (Optional) ................................................. 4
2 1333397 Load Roller ("C") (112.62/112.36) (Optional) ................................................. 4
3 58901 Snap Ring ....................................................................................................... 4
3 1374797 Snap Ring (Optional) ...................................................................................... 4
4 129387 Shim (0.020 in.) .............................................................................................. 24
5 215211 Wear Strip ...................................................................................................... 2
6 131716 Shim (0.020 in.) .............................................................................................. 2
6 131715 Shim (0.007 in.) (Optional) ............................................................................. 2
7 104506 O-Ring ............................................................................................................ 4
8 4033414 Bushing .......................................................................................................... 2
9 13957 Grease Fitting ................................................................................................. 2
9 16041 Grease Fitting (Optional) ................................................................................ 2
10 4033412 Capscrew ....................................................................................................... 2
11 1581557 Washer ........................................................................................................... 6
12 4031973 Nut .................................................................................................................. 2
13 297649 Ring ................................................................................................................ 2
14 4051079 Restraint ......................................................................................................... 2
15 1581566 Nut .................................................................................................................. 6
16 4082846 Capscrew ....................................................................................................... 4
17 4072704 Chain Anchor .................................................................................................. 2
18 1514866 Pin .................................................................................................................. 2
19 15211 Cotter Pin ....................................................................................................... 2
20 a. . . . . Chain .............................................................................................................. 2
21 4048508 Chain Sheave Assembly ................................................................................ 2
21 1378699 Ball Bearing ................................................................................................ 1
21 37752 Snap Ring .................................................................................................. 1
22 335661 Spacer ............................................................................................................ 2
23 304526 Snap Ring ....................................................................................................... 2
24 a. . . . . Inner Mast ...................................................................................................... 1
25 131358 Snap Ring ....................................................................................................... 2
26 1333382 Washer (0.060 in.) .......................................................................................... 2

©2017 HYSTER COMPANY See Service Manual 11-9


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

MAST ASSEMBLY
A399

ITEM PART NO. DESCRIPTION QTY


27 1354915 Washer (0.010 in.) .......................................................................................... 2
27 1354916 Washer (0.030 in.) .......................................................................................... 2
27 1354917 Washer (0.060 in.) .......................................................................................... 2
28 a. . . . . Lift Cylinder .................................................................................................... 2
29 4054558 Isolator ............................................................................................................ 2
30 2062687 Hyd Velocity Fuse .......................................................................................... 2
31 4620151 Hose Assy ...................................................................................................... 1
32 1592853 Fitting .............................................................................................................. 1
33 4620152 Hose Assy ...................................................................................................... 1
34 1486773 Fitting .............................................................................................................. 1
35 2062652 Lowering Control Valve .................................................................................. 1
36 1581836 Capscrew ....................................................................................................... 2
37 4058916 Housing (Lowering Control) ............................................................................ 1
38 4029051 Capscrew ....................................................................................................... 2

FOOTNOTES:
a Refer to Table

11-10 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

NOTES

©2017 HYSTER COMPANY See Service Manual 11-11


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

MAIN LIFT CYLINDER (FIGURE 11-4)


TWO STAGE LIMITED FREE LIFT — A399

11-12 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

MAIN LIFT CYLINDER


TWO STAGE LIMITED FREE LIFT – A399
H60XT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3559 mm 4559 mm
1 2 3 4 (140.1 in.) (179.5 in.)
ITEM Mast A399 A399
Group Number 3559 4559
Cylinder
8607510 8607557
Group Number
Lift Cylinder 4625344 4625354
1 Tube Wldmt- ---- 4064650
Cylinder
2 Cylinder Rod 1355391 1355434
3 Spacer 1355711 2088124

ITEM PART NO. DESCRIPTION QTY


a. . . . . Lift Cylinder ......................................................................................................... 2
1 a. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
2 a. . . . . Cylinder Rod ................................................................................................... 1
3 a. . . . . Spacer ............................................................................................................ 1
4 4615848 Gland .............................................................................................................. 1
5 257913 Check Valve ................................................................................................... 1
6 297531 Washer ........................................................................................................... 1
6 637635 Washer (Optional) .......................................................................................... 1
7 187388 Snap Ring ....................................................................................................... 1
8 335012 Back-Up Ring ................................................................................................. 1
9 1381063 Piston Seal ..................................................................................................... 1
10 1356751 Wear Ring ...................................................................................................... 1
11 322902 Wear Ring ...................................................................................................... 1
12 1356749 Rod Seal ......................................................................................................... 1
13 322824 Back-Up Ring ................................................................................................. 1
14 1383063 Rod Wiper ...................................................................................................... 1
15 59229 O-Ring ............................................................................................................ 1
4623974 Kit-Seal (Includes Items 9, 11-14) .................................................................. 1

FOOTNOTES:
a Refer to Table

©2017 HYSTER COMPANY See Service Manual 11-13


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

HEADER HOSES AND ATTACHING PARTS (FIGURE 11-5)

11-14 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

HEADER HOSES AND ATTACHING PARTS


H40-50XT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3252 mm 3752 mm 4292 mm
ITEM 1 2 3 4 (128.0 in.) (147.7 in.) (169.0 in.)
Mast A389 A389 A389
Group Number 3252 3752 4292
1 Header Hose 4636859 4636864 4636869

H60XT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3559 mm 4559 mm
ITEM 1 2 3 4 (140.1 in.) (179.5 in.)
Mast A399 A399
Group Number 3559 4559
1 Header Hose 4636864 4636874

KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
1 b. . . . . Header Hose .............................................................................................. 2 4
2 4132420 Bracket ....................................................................................................... 1 1
3 4132421 Bracket ....................................................................................................... .. 1
4 4048781 Hose Sheave .............................................................................................. 1 2
4 4050091 Bushing ............................................................................................. 1 1
5 4013268 Stubshaft .................................................................................................... 1 2
6 4051293 Spacer ........................................................................................................ 1 2
7 1581591 Capscrew ................................................................................................... 1 2
8 4051501 Capscrew ................................................................................................... 2 4
9 4058930 Bracket Wldmt ............................................................................................ 1 1
10 4058935 Bracket Wldmt ............................................................................................ .. 1
11 1581582 Capscrew ................................................................................................... 2 4
12 1581566 Nut .............................................................................................................. 4 8
13 4059830 Clamp ......................................................................................................... 1 2
14 1581581 Capscrew ................................................................................................... 2 4
15 369804 Clamp ......................................................................................................... 1 2
16 1477996 Hose Clamp ............................................................................................... 1 2
17 4122876 Bracket ....................................................................................................... 1 1
18 4122875 Bracket ....................................................................................................... .. 1
19 1528573 Fitting ......................................................................................................... 2 3
20 1696161 Capscrew ................................................................................................... 2 4
21 1581836 Capscrew ................................................................................................... 2 4
22 1581556 Washer ....................................................................................................... 2 4
23 4138115 Roller .......................................................................................................... 2 4
24 4138114 Roller .......................................................................................................... 2 4
25 1528579 Fitting ......................................................................................................... .. 1
26 1473895 Fitting ......................................................................................................... .. 1
©2017 HYSTER COMPANY See Service Manual 11-15
for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

HEADER HOSES AND ATTACHING PARTS


KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
a 1529015 Cap (Without auxiliary hoses) .................................................................... 2 4

FOOTNOTES:
a Not Illustrated b Refer to Table

11-16 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

NOTES

©2017 HYSTER COMPANY See Service Manual 11-17


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

CARRIAGE (FIGURE 11-6)


TWO STAGE LIMITED FREE-LIFT

11-18 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

CARRIAGE
TWO STAGE LIMITED FREE-LIFT
KEY:
A: H40-50XT
B: H60XT
QTY
ITEM PART NO. DESCRIPTION A B
4625586 Carriage (42 in.) ......................................................................................... 1 ..
4625594 Carriage (42 in.) ......................................................................................... .. 1
1 4065173 Carriage Wldmt (42 in.) .......................................................................... 1 ..
1 4065200 Carriage Wldmt (42 in.) .......................................................................... .. 1
1 1345264 Stubshaft ........................................................................................... 6 6
2 1345219 Load Roller ("B") (111.48/111.22) .......................................................... 6 6
3 366116 Spacer ................................................................................................... 2 2
4 12891 Snap Ring .............................................................................................. 6 6
4 386422 Snap Ring (Optional) ............................................................................. 6 6
5 131358 Snap Ring .............................................................................................. 4 4
6 1345263 Shim (0.020 in.) ..................................................................................... 28 28
7 1353408 Pin .......................................................................................................... 2 2
8 1369345 Chain Anchor (Dual Hole) ...................................................................... 2 ..
8 1504010 Chain Anchor (Single Hole) (Optional) .................................................. 2 ..
8 1369344 Chain Anchor (Dual Hole) ...................................................................... .. 2
8 1504012 Chain Anchor (Single Hole) (Optional) .................................................. .. 2
9 1514866 Pin .......................................................................................................... 2 2
10 15211 Cotter Pin ............................................................................................... 2 2

©2017 HYSTER COMPANY See Service Manual 11-19


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

NOTES

11-20 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

12 MAST-THREE STAGE FULL FREE-LIFT


UNIT CODE A386
08/2017 NORTH AMERICA

SECTION 12
MAST-THREE STAGE FULL FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
THREE STAGE FULL FREE-LIFT .............................................................................................................. 12-34
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT - A387 MAST SERIES ......................................................................... 12-14
THREE STAGE FULL FREE-LIFT - A397 MAST SERIES ......................................................................... 12-28
HEADER HOSE AND ATTACHING PARTS ................................................................................................... 12-30
MAIN LIFT CYLINDER
THREE STAGE FULL FREE-LIFT - A387 MAST SERIES ......................................................................... 12-12
THREE STAGE FULL FREE-LIFT - A397 MAST SERIES ......................................................................... 12-26
MAST ASSEMBLY
INNER MAST AND FREE-LIFT - A387 MAST SERIES .............................................................................. 12-8
INNER MAST AND FREE-LIFT - A397 MAST SERIES .............................................................................. 12-22
INTERMEDIATE MAST AND MAIN-LIFT - A387 MAST SERIES ............................................................... 12-4
INTERMEDIATE MAST AND MAIN-LIFT - A397 MAST SERIES ............................................................... 12-18
OUTER MAST - A387 MAST SERIES ........................................................................................................ 12-2
OUTER MAST - A397 MAST SERIES ........................................................................................................ 12-16

©2017 HYSTER COMPANY See Service Manual 12-1


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

MAST ASSEMBLY (FIGURE 12-1)


OUTER MAST — A387 MAST SERIES

12-2 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

MAST ASSEMBLY
OUTER MAST – A387 MAST SERIES
H40-50XT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4310 mm 4760 mm 5510 mm 5960 mm
ITEM 1 2 3 4 (169.7 in.) (187.4 in.) (216.9 in.) (234.6 in.)
Mast A387 A387 A387 A387
Group Number 4310 4760 5510 5960
Mast Assy 4640879 4640882 4640887 4640891
1 Outer Mast 4107507 4107509 4107515 4107518

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Outer Mast ...................................................................................................... 1
2 1333396 Load Roller ("B") (111.48/111.22) .................................................................. 2
2 1395168 Load Roller ("A") (111.10/110.84) .................................................................. 2
2 1333397 Load Roller ("C") (112.62/112.36) .................................................................. 2
3 129387 Shim (0.020 in.) .............................................................................................. 12
4 58901 Snap Ring ....................................................................................................... 2
4 1374797 Snap Ring (Optional) ...................................................................................... 2
5 215211 Wear Strip ...................................................................................................... 2
6 131716 Shim (0.020 in.) .............................................................................................. 2
6 131715 Shim (0.007 in.) (Optional) ............................................................................. 2
7 104506 O-Ring ............................................................................................................ 4
8 4082846 Capscrew ....................................................................................................... 4
9 4051079 Restraint ......................................................................................................... 2
10 1581566 Nut .................................................................................................................. 4
11 297649 Ring ................................................................................................................ 2
12 4031973 Nut .................................................................................................................. 2
13 13957 Grease Fitting ................................................................................................. 2
13 16041 Grease Fitting (Optional) ................................................................................ 2
14 4033412 Capscrew ....................................................................................................... 2
15 1581557 Washer ........................................................................................................... 2
16 4033414 Bushing .......................................................................................................... 2

FOOTNOTES:
a Refer to Table

©2017 HYSTER COMPANY See Service Manual 12-3


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

MAST ASSEMBLY (FIGURE 12-2)


INTERMEDIATE MAST AND MAIN-LIFT — A387 MAST SERIES

12-4 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

MAST ASSEMBLY
INTERMEDIATE MAST AND MAIN-LIFT – A387 MAST SERIES
H40-50XT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4310 mm 4760 mm 5510 mm 5960 mm
ITEM 1 2 3 4 (169.7 in.) (187.4 in.) (216.9 in.) (234.6 in.)
Mast A387 A387 A387 A387
Group Number 4310 4760 5510 5960
Mast Assy 4640879 4640882 4640887 4640891
1 Intermediate Mast 4053806 4053808 4053813 4053816
11 Chain 88441 180137 180176 1342079

ITEM PART NO. DESCRIPTION QTY


b. . . . . Mast Assy ........................................................................................................... 1
1 b. . . . . Intermediate Mast ........................................................................................... 1
2 1333396 Load Roller ("B") (111.48/111.22) .................................................................. 4
2 a 1395168 Load Roller ("A") (111.10/110.84) .................................................................. 4
2 a 1333397 Load Roller ("C") (112.62/112.36) .................................................................. 4
3 129387 Shim (0.020 in.) .............................................................................................. 24
4 58901 Snap Ring ....................................................................................................... 2
4 a 1374797 Snap Ring ....................................................................................................... 2
5 215211 Wear Strip ...................................................................................................... 2
6 131716 Shim (0.020 in.) .............................................................................................. 2
6 a 131715 Shim (0.007 in.) .............................................................................................. 2
7 104506 O-Ring ............................................................................................................ 4
8 304526 Snap Ring ....................................................................................................... 2
9 4054944 Chain Sheave Assembly ................................................................................ 2
9 1378699 Ball Bearing ................................................................................................ 1
9 37752 Snap Ring .................................................................................................. 1
10 335661 Spacer ............................................................................................................ 2
11 b. . . . . Chain .............................................................................................................. 2
12 4188920 Chain Anchor .................................................................................................. 2
13 1514866 Pin .................................................................................................................. 2
14 15211 Cotter Pin ....................................................................................................... 4
15 1365140 Chain Anchor .................................................................................................. 2
16 297649 Ring ................................................................................................................ 2
17 161003 Nut .................................................................................................................. 2
18 15223 Cotter Pin ....................................................................................................... 2
19 131358 Snap Ring ....................................................................................................... 2
20 1333382 Washer (0.060 in.) .......................................................................................... 2
21 1354915 Washer (0.010 in.) .......................................................................................... 2
21 a 1354916 Washer (0.030 in.) .......................................................................................... 2
21 a 1354917 Washer (0.060 in.) .......................................................................................... 2
22 ..... Main Lift Cylinder (FFigure 12-4).................................................................. 2
23 2062686 Hyd Velocity Fuse .......................................................................................... 2
24 4620151 Hose Assy ...................................................................................................... 1
25 1592853 Fitting .............................................................................................................. 1
26 4620152 Hose Assy ...................................................................................................... 1
27 4055582 Housing .......................................................................................................... 1
28 1486751 Fitting .............................................................................................................. 1

©2017 HYSTER COMPANY See Service Manual 12-5


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

MAST ASSEMBLY
INTERMEDIATE MAST AND MAIN-LIFT – A387 MAST SERIES

ITEM PART NO. DESCRIPTION QTY


29 2062651 Lowering Control Valve .................................................................................. 1
30 1486773 Fitting .............................................................................................................. 1
31 4065168 Capscrew ....................................................................................................... 2
32 4065167 Spacer ............................................................................................................ 1
33 1581566 Nut .................................................................................................................. 2
34 4029051 Capscrew ....................................................................................................... 2
35 4054558 Isolator ............................................................................................................ 2
36 1581557 Washer ........................................................................................................... 4
37 4049173 Plate ............................................................................................................... 1
38 4051501 Capscrew ....................................................................................................... 2
39 1598660 Capscrew ....................................................................................................... 1
40 1660415 Spacer (Thin Wall) .......................................................................................... 1
41 4013267 Stubshaft ........................................................................................................ 1
42 4048782 Hose Sheave .................................................................................................. 1
43 1581591 Capscrew ....................................................................................................... 1
44 ..... Outer Mast (FFigure 12-1)............................................................................ ..
45 ..... Inner Mast and Free-Lift (FFigure 12-3)........................................................ ..

FOOTNOTES:
a Optional b Refer to Table

12-6 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

NOTES

©2017 HYSTER COMPANY See Service Manual 12-7


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

MAST ASSEMBLY (FIGURE 12-3)


INNER MAST AND FREE-LIFT — A387 MAST SERIES

12-8 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

MAST ASSEMBLY
INNER MAST AND FREE-LIFT – A387 MAST SERIES
H40-50XT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4310 mm 4760 mm 5510 mm 5960 mm
ITEM 1 2 3 4 (169.7 in.) (187.4 in.) (216.9 in.) (234.6 in.)
Mast A387 A387 A387 A387
Group Number 4310 4760 5510 5960
Mast Assy 4640879 4640882 4640887 4640891
1 Inner Mast 4053838 4053840 4053845 4053848
24 Chain 180029 182343 986599 255548
30 Hose Assy 4623611 4623613 4623618 4623621

ITEM PART NO. DESCRIPTION QTY


b. . . . . Mast Assy ........................................................................................................... 1
1 b. . . . . Inner Mast ...................................................................................................... 1
2 1333396 Load Roller ("B") (111.48/111.22) .................................................................. 2
2 a 1395168 Load Roller ("A") (111.10/110.84) .................................................................. 2
2 a 1333397 Load Roller ("C") (112.62/112.36) .................................................................. 2
3 129387 Shim (0.020 in.) .............................................................................................. 12
4 58901 Snap Ring ....................................................................................................... 2
4 a 1374797 Snap Ring ....................................................................................................... 2
5 4052568 Restraint ......................................................................................................... 1
6 297649 Ring ................................................................................................................ 2
7 4031973 Nut .................................................................................................................. 2
8 4133281 Capscrew ....................................................................................................... 1
9 1581559 Washer ........................................................................................................... 4
10 1581849 Nut .................................................................................................................. 4
11 4057313 Clamp ............................................................................................................. 1
12 4057611 Clamp ............................................................................................................. 1
13 1581591 Capscrew ....................................................................................................... 2
14 1581827 Capscrew ....................................................................................................... 2
15 4052261 Chain Sheave ................................................................................................. 1
15 1378699 Ball Bearing ................................................................................................ 1
16 302465 Roll Pin ........................................................................................................... 1
17 4131005 Crosshead ...................................................................................................... 1
18 4046548 Pin .................................................................................................................. 1
19 1581566 Nut .................................................................................................................. 1
20 4081768 Washer ........................................................................................................... 2
21 4056718 Roller Spacer .................................................................................................. 1
22 4061309 Capscrew ....................................................................................................... 1
23 131358 Snap Ring ....................................................................................................... 1
24 b. . . . . Chain .............................................................................................................. 2
25 4188920 Chain Anchor .................................................................................................. 2
26 15211 Cotter Pin ....................................................................................................... 2
27 1514866 Pin .................................................................................................................. 2
28 1696161 Capscrew ....................................................................................................... 2
29 4126698 Bracket Wldmt ................................................................................................ 1
30 b. . . . . Hose Assy ...................................................................................................... 1
31 1516205 Fitting .............................................................................................................. 1
©2017 HYSTER COMPANY See Service Manual 12-9
for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

MAST ASSEMBLY
INNER MAST AND FREE-LIFT – A387 MAST SERIES

ITEM PART NO. DESCRIPTION QTY


32 ..... Free-Lift Cylinder (FFigure 12-5)................................................................... 1

FOOTNOTES:
a Optional b Refer to Table

12-10 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

NOTES

©2017 HYSTER COMPANY See Service Manual 12-11


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

MAIN LIFT CYLINDER (FIGURE 12-4)


THREE STAGE FULL FREE-LIFT — A387 MAST SERIES

12-12 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

MAIN LIFT CYLINDER


THREE STAGE FULL FREE-LIFT – A387 MAST SERIES
H40-50XT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4310 mm 4760 mm 5510 mm 5960 mm
1 2 3 4 (169.7 in.) (187.4 in.) (216.9 in.) (234.6 in.)
ITEM Mast A387 A387 A387 A387
Group Number 4310 4760 5510 5960
Cylinder
8607223 8607207 8607212 8607215
Group Number
Lift Cylinder 4630373 4616167 4615886 4615890
1 Tube Wldmt- 4041105 4041107 4041112 4041115
Cylinder
2 Cylinder Rod 1355591 1355599 1355620 1355633
3 Spacer ---- ---- 1355610 1355626

ITEM PART NO. DESCRIPTION QTY


a. . . . . Lift Cylinder ......................................................................................................... 2
1 a. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
2 a. . . . . Cylinder Rod ................................................................................................... 1
3 a. . . . . Spacer ............................................................................................................ 1
4 4615847 Gland .............................................................................................................. 1
5 257913 Check Valve ................................................................................................... 1
6 297531 Washer ........................................................................................................... 1
6 637635 Washer (Optional) .......................................................................................... 1
7 187388 Snap Ring ....................................................................................................... 1
8 638246 Back-Up Ring ................................................................................................. 1
9 1381064 Piston Seal ..................................................................................................... 1
10 1356750 Wear Ring ...................................................................................................... 1
11 1360127 Piston Ring ..................................................................................................... 1
12 322902 Wear Ring ...................................................................................................... 1
13 1356749 Rod Seal ......................................................................................................... 1
14 322824 Back-Up Ring ................................................................................................. 1
15 1383063 Rod Wiper ...................................................................................................... 1
16 4028986
92861 O-Ring ............................................................................................................ 1
4623973 Kit-Seal (Includes Items 8-16) ............................................................................ 1

FOOTNOTES:
a Refer to Table

©2017 HYSTER COMPANY See Service Manual 12-13


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

FREE-LIFT CYLINDER (FIGURE 12-5)


THREE STAGE FULL FREE-LIFT — A387 MAST SERIES

12-14 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT – A387 MAST SERIES
H40-50XT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4310 mm 4760 mm 5510 mm 5960 mm
1 2 3 4 (169.7 in.) (187.4 in.) (216.9 in.) (234.6 in.)
ITEM Mast A387 A387 A387 A387
Group Number 4310 4760 5510 5960
Cylinder
8607255 8607257 8607263 8607266
Group Number
Free Lift Cylinder 4617958 4617961 4617967 4617970
1 Cylinder Rod 4046235 4046237 4046243 4046246
2 Tube Wldmt- 4046205 4046207 4046213 4046216
Cylinder

ITEM PART NO. DESCRIPTION QTY


b. . . . . Free Lift Cylinder ................................................................................................ 1
1 b. . . . . Cylinder Rod ................................................................................................... 1
2 b. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
3 1356292 Gland .............................................................................................................. 1
4 90263 O-Ring ............................................................................................................ 1
5 147973 Back-Up Ring ................................................................................................. 1
6 1463105 Rod Wiper ...................................................................................................... 1
7 1622946 Rod Seal ......................................................................................................... 1
8 2013089 Back-Up Ring ................................................................................................. 1
9 2013088 Rod Seal ......................................................................................................... 1
10 1358972 Wear Ring ...................................................................................................... 1
11 297538 Check Valve ................................................................................................... 1
12 297531 Washer ........................................................................................................... 1
12 637635 Washer (Optional) .......................................................................................... 1
13 187388 Snap Ring ....................................................................................................... 1
14 4055505 Flow Valve ...................................................................................................... 1
15 190887 Sealing Ring ................................................................................................... 1
16 1361302 Screw ............................................................................................................. 1
a 190580 O-Ring ............................................................................................................ 1
1358969 Kit-Seal (Includes Items 4-10, 15) .................................................................. 1

FOOTNOTES:
a Not Illustrated b Refer to Table

©2017 HYSTER COMPANY See Service Manual 12-15


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

MAST ASSEMBLY (FIGURE 12-6)


OUTER MAST — A397 MAST SERIES

12-16 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

MAST ASSEMBLY
OUTER MAST – A397 MAST SERIES
H60XT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3968 mm 4718 mm 4868 mm 5318 mm
ITEM 1 2 3 4 (156.2 in.) (185.7 in.) (191.7 in.) (209.4 in.)
Mast A397 A397 A397 A397
Group Number 3968 4718 4868 5318
Mast Assy 4640923 4640928 4640929 4640934
1 Outer Mast 4107507 4107512 4107513 4107516

ITEM PART NO. DESCRIPTION QTY


b. . . . . Mast Assy ........................................................................................................... 1
1 b. . . . . Outer Mast ...................................................................................................... 1
2 1333396 Load Roller ("B") (111.48/111.22) .................................................................. 2
2 a 1395168 Load Roller ("A") (111.10/110.84) .................................................................. 2
2 a 1333397 Load Roller ("C") (112.62/112.36) .................................................................. 2
3 129387 Shim (0.020 in.) .............................................................................................. 12
4 58901 Snap Ring ....................................................................................................... 2
4 a 1374797 Snap Ring ....................................................................................................... 2
5 215211 Wear Strip ...................................................................................................... 2
6 131716 Shim (0.020 in.) .............................................................................................. 2
6 a 131715 Shim (0.007 in.) .............................................................................................. 2
7 104506 O-Ring ............................................................................................................ 4
8 4082846 Capscrew ....................................................................................................... 4
9 4051079 Restraint ......................................................................................................... 2
10 1581566 Nut .................................................................................................................. 4
11 297649 Ring ................................................................................................................ 2
12 4031973 Nut .................................................................................................................. 2
13 13957 Grease Fitting ................................................................................................. 2
13 a 16041 Grease Fitting ................................................................................................. 2
14 4033412 Capscrew ....................................................................................................... 2
15 1581557 Washer ........................................................................................................... 2
16 4033414 Bushing .......................................................................................................... 2

FOOTNOTES:
a Optional b Refer to Table

©2017 HYSTER COMPANY See Service Manual 12-17


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

MAST ASSEMBLY (FIGURE 12-7)


INTERMEDIATE MAST AND MAIN-LIFT — A397 MAST SERIES

12-18 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

MAST ASSEMBLY
INTERMEDIATE MAST AND MAIN-LIFT – A397 MAST SERIES
H60XT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3968 mm 4718 mm 4868 mm 5318 mm
ITEM 1 2 3 4 (156.2 in.) (185.7 in.) (191.7 in.) (209.4 in.)
Mast A397 A397 A397 A397
Group Number 3968 4718 4868 5318
Mast Assy 4640923 4640928 4640929 4640934
1 Intermediate Mast 4053806 4053810 4053811 4053814
11 Chain 1342382 1342385 1342383 1342131

ITEM PART NO. DESCRIPTION QTY


b. . . . . Mast Assy ........................................................................................................... 1
1 b. . . . . Intermediate Mast ........................................................................................... 1
2 1333396 Load Roller ("B") (111.48/111.22) .................................................................. 4
2 a 1395168 Load Roller ("A") (111.10/110.84) .................................................................. 4
2 a 1333397 Load Roller ("C") (112.62/112.36) .................................................................. 4
3 129387 Shim (0.020 in.) .............................................................................................. 24
4 58901 Snap Ring ....................................................................................................... 2
4 a 1374797 Snap Ring ....................................................................................................... 2
5 215211 Wear Strip ...................................................................................................... 2
6 131716 Shim (0.020 in.) .............................................................................................. 2
6 a 131715 Shim (0.007 in.) .............................................................................................. 2
7 104506 O-Ring ............................................................................................................ 4
8 304526 Snap Ring ....................................................................................................... 2
9 4054944 Chain Sheave Assembly ................................................................................ 2
9 1378699 Ball Bearing ................................................................................................ 1
9 37752 Snap Ring .................................................................................................. 1
10 335661 Spacer ............................................................................................................ 2
11 b. . . . . Chain .............................................................................................................. 2
12 4188920 Chain Anchor .................................................................................................. 2
13 1514866 Pin .................................................................................................................. 2
14 15211 Cotter Pin ....................................................................................................... 4
15 1333329 Chain Anchor .................................................................................................. 2
16 297649 Ring ................................................................................................................ 2
17 161003 Nut .................................................................................................................. 2
18 15223 Cotter Pin ....................................................................................................... 2
19 131358 Snap Ring ....................................................................................................... 2
20 1333382 Washer (0.060 in.) .......................................................................................... 2
21 1354915 Washer (0.010 in.) .......................................................................................... 2
21 a 1354916 Washer (0.030 in.) .......................................................................................... 2
21 a 1354917 Washer (0.060 in.) .......................................................................................... 2
22 ..... Main Lift Cylinder (FFigure 12-9).................................................................. 2
23 2062687 Hyd Velocity Fuse .......................................................................................... 2
24 4620151 Hose Assy ...................................................................................................... 1
25 1592853 Fitting .............................................................................................................. 1
26 4620152 Hose Assy ...................................................................................................... 1
27 4055582 Housing .......................................................................................................... 1
28 1486751 Fitting .............................................................................................................. 1

©2017 HYSTER COMPANY See Service Manual 12-19


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

MAST ASSEMBLY
INTERMEDIATE MAST AND MAIN-LIFT – A397 MAST SERIES

ITEM PART NO. DESCRIPTION QTY


29 2062652 Lowering Control Valve .................................................................................. 1
30 1486773 Fitting .............................................................................................................. 1
31 4065168 Capscrew ....................................................................................................... 2
32 4101579 Spacer Block .................................................................................................. 1
33 1581566 Nut .................................................................................................................. 2
34 4029051 Capscrew ....................................................................................................... 2
35 4054558 Isolator ............................................................................................................ 2
36 1581557 Washer ........................................................................................................... 4
37 4049173 Plate ............................................................................................................... 1
38 4051501 Capscrew ....................................................................................................... 2
39 1598660 Capscrew ....................................................................................................... 1
40 1660415 Spacer (Thin Wall) .......................................................................................... 1
41 4013267 Stubshaft ........................................................................................................ 1
42 4048782 Hose Sheave .................................................................................................. 1
43 1581591 Capscrew ....................................................................................................... 1
44 ..... Outer Mast (FFigure 12-6)............................................................................ ..
45 ..... Inner Mast and Free-Lift (FFigure 12-8)........................................................ ..

FOOTNOTES:
a Optional b Refer to Table

12-20 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

NOTES

©2017 HYSTER COMPANY See Service Manual 12-21


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

MAST ASSEMBLY (FIGURE 12-8)


INNER MAST AND FREE-LIFT — A397 MAST SERIES

12-22 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

MAST ASSEMBLY
INNER MAST AND FREE-LIFT – A397 MAST SERIES
H60XT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3968 mm 4718 mm 4868 mm 5318 mm
ITEM 1 2 3 4 (156.2 in.) (185.7 in.) (191.7 in.) (209.4 in.)
Mast A397 A397 A397 A397
Group Number 3968 4718 4868 5318
Mast Assy 4640923 4640928 4640929 4640934
1 Inner Mast 4053838 4053842 4053843 4053846
24 Chain 1342380 1342123 1342129 1342128
30 Hose Assy 4637732 4637736 4637737 4637740

ITEM PART NO. DESCRIPTION QTY


b. . . . . Mast Assy ........................................................................................................... 1
1 b. . . . . Inner Mast ...................................................................................................... 1
2 1333396 Load Roller ("B") (111.48/111.22) .................................................................. 2
2 a 1395168 Load Roller ("A") (111.10/110.84) .................................................................. 2
2 a 1333397 Load Roller ("C") (112.62/112.36) .................................................................. 2
3 129387 Shim (0.020 in.) .............................................................................................. 12
4 58901 Snap Ring ....................................................................................................... 2
4 a 1374797 Snap Ring ....................................................................................................... 2
5 4052568 Restraint ......................................................................................................... 1
6 297649 Ring ................................................................................................................ 2
7 4031973 Nut .................................................................................................................. 2
8 4133281 Capscrew ....................................................................................................... 1
9 1581559 Washer ........................................................................................................... 4
10 1581849 Nut .................................................................................................................. 4
11 4057313 Clamp ............................................................................................................. 1
12 4057611 Clamp ............................................................................................................. 1
13 1581591 Capscrew ....................................................................................................... 2
14 1581827 Capscrew ....................................................................................................... 2
15 4052261 Chain Sheave ................................................................................................. 1
15 1378699 Ball Bearing ................................................................................................ 1
16 302465 Roll Pin ........................................................................................................... 1
17 4131005 Crosshead ...................................................................................................... 1
18 4046548 Pin .................................................................................................................. 1
19 1581566 Nut .................................................................................................................. 1
20 4081768 Washer ........................................................................................................... 2
21 4056718 Roller Spacer .................................................................................................. 1
22 4061309 Capscrew ....................................................................................................... 1
23 131358 Snap Ring ....................................................................................................... 1
24 b. . . . . Chain .............................................................................................................. 2
25 4072704 Chain Anchor .................................................................................................. 2
26 15211 Cotter Pin ....................................................................................................... 2
27 1514866 Pin .................................................................................................................. 2
28 1696161 Capscrew ....................................................................................................... 2
29 4126698 Bracket Wldmt ................................................................................................ 1
30 b. . . . . Hose Assy ...................................................................................................... 1
31 1516205 Fitting .............................................................................................................. 1
©2017 HYSTER COMPANY See Service Manual 12-23
for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

MAST ASSEMBLY
INNER MAST AND FREE-LIFT – A397 MAST SERIES

ITEM PART NO. DESCRIPTION QTY


32 ..... Free-Lift Cylinder (FFigure 12-10)................................................................. 1

FOOTNOTES:
a Optional b Refer to Table

12-24 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

NOTES

©2017 HYSTER COMPANY See Service Manual 12-25


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

MAIN LIFT CYLINDER (FIGURE 12-9)


THREE STAGE FULL FREE-LIFT — A397 MAST SERIES

12-26 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

MAIN LIFT CYLINDER


THREE STAGE FULL FREE-LIFT – A397 MAST SERIES
H60XT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4568 mm 4718 mm 4868 mm 5318 mm
1 2 3 4 (179.8 in.) (185.7 in.) (191.7 in.) (209.4 in.)
ITEM Mast A397 A397 A397 A397
Group Number 4568 4718 4868 5318
Cylinder
8607308 8607309 8607310 8607313
Group Number
Lift Cylinder 4615905 4615906 4615907 4615910
1 Tube Wldmt- 4041238 4041239 4041240 4041243
Cylinder
2 Cylinder Rod 1355745 1355749 1355710 1355762
3 Spacer 2046164 2073087 2073087 2077818

ITEM PART NO. DESCRIPTION QTY


a. . . . . Lift Cylinder ......................................................................................................... 2
1 a. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
2 a. . . . . Cylinder Rod ................................................................................................... 1
3 a. . . . . Spacer ............................................................................................................ 1
4 4615848 Gland .............................................................................................................. 1
5 257913 Check Valve ................................................................................................... 1
6 297531 Washer ........................................................................................................... 1
6 637635 Washer (Optional) .......................................................................................... 1
7 187388 Snap Ring ....................................................................................................... 1
8 335012 Back-Up Ring ................................................................................................. 1
9 1381063 Piston Seal ..................................................................................................... 1
10 1356751 Wear Ring ...................................................................................................... 1
11 1356748 Piston Ring ..................................................................................................... 1
12 322902 Wear Ring ...................................................................................................... 1
13 1356749 Rod Seal ......................................................................................................... 1
14 322824 Back-Up Ring ................................................................................................. 1
15 1383063 Rod Wiper ...................................................................................................... 1
16 59229 O-Ring ............................................................................................................ 1
4623974 Kit-Seal (Includes Items 8-16) ............................................................................ 1

FOOTNOTES:
a Refer to Table

©2017 HYSTER COMPANY See Service Manual 12-27


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

FREE-LIFT CYLINDER (FIGURE 12-10)


THREE STAGE FULL FREE-LIFT — A397 MAST SERIES

12-28 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT – A397 MAST SERIES
H60XT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4568 mm 4718 mm 4868 mm 5318 mm
1 2 3 4 (179.8 in.) (185.7 in.) (191.7 in.) (209.4 in.)
ITEM Mast A397 A397 A397 A397
Group Number 4568 4718 4868 5318
Cylinder
8607358 8607360 8607361 8607365
Group Number
Free Lift Cylinder 4618057 4618059 4618060 4618064
1 Cylinder Rod 4046308 4046310 4046311 4046315
2 Tube Wldmt- 4046268 4046270 4046271 4046275
Cylinder

ITEM PART NO. DESCRIPTION QTY


b. . . . . Free Lift Cylinder ................................................................................................ 1
1 b. . . . . Cylinder Rod ................................................................................................... 1
2 b. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
3 1356661 Gland .............................................................................................................. 1
4 15880 O-Ring ............................................................................................................ 1
5 164840 Back-Up Ring ................................................................................................. 1
6 1463105 Rod Wiper ...................................................................................................... 1
7 1622946 Rod Seal ......................................................................................................... 1
8 637565 Back-Up Ring ................................................................................................. 1
9 309062 Rod Seal ......................................................................................................... 1
10 636941 Wear Ring ...................................................................................................... 1
11 297538 Check Valve ................................................................................................... 1
12 297531 Washer ........................................................................................................... 1
12 637635 Washer (Optional) .......................................................................................... 1
13 187388 Snap Ring ....................................................................................................... 1
14 4055506 Flow Valve ...................................................................................................... 1
15 190887 Sealing Ring ................................................................................................... 1
16 1361302 Screw ............................................................................................................. 1
a 190580 O-Ring ............................................................................................................ 1
1356662 Kit-Seal (Includes Items 4-10, 99) .................................................................. 1

FOOTNOTES:
a Not Illustrated b Refer to Table

©2017 HYSTER COMPANY See Service Manual 12-29


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

HEADER HOSE AND ATTACHING PARTS (FIGURE 12-11)

12-30 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

HEADER HOSE AND ATTACHING PARTS


H40-50XT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4310 mm 4760 mm 5510 mm 5960 mm
ITEM 1 2 3 4 (169.7 in.) (187.4 in.) (216.9 in.) (234.6 in.)
Mast A387 A387 A387 A387
Group Number 4310 4760 5510 5960
1 Header Hose 4636926 4636928 4636933 4636936
2 Header Hose 4636893 4636895 4636900 4636903
3 Header Hose 4636959 4636961 4636966 4636969
4 Header Hose 4636992 4636994 4624100 4637002
33 Header Hose 4624213 4624215 4624100 4624103

H60XT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3968 mm 4718 mm 4868 mm 5318 mm
ITEM 1 2 3 4 (156.2 in.) (185.7 in.) (191.7 in.) (209.4 in.)
Mast A397 A397 A397 A397
Group Number 3968 4718 4868 5318
1 Header Hose 4636926 4636930 4636931 4636934
2 Header Hose 4636893 4636897 4636898 4636901
3 Header Hose 4636959 4636963 4636964 4636967
4 Header Hose 4636992 4636996 4636997 4637000
33 Header Hose 4624213 4624217 4624218 4624101

KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
1 b. . . . . Header Hose .............................................................................................. 1 1
2 b. . . . . Header Hose .............................................................................................. 1 1
3 b. . . . . Header Hose .............................................................................................. .. 1
4 b. . . . . Header Hose .............................................................................................. .. 1
5 4048781 Hose Sheave .............................................................................................. 1 1
5 4050091 Bushing .................................................................................................. 1 1
6 4013268 Stubshaft .................................................................................................... 1 1
7 4051293 Spacer ........................................................................................................ 1 1
8 1581581 Capscrew ................................................................................................... 1 1
9 4132420 Bracket ....................................................................................................... 1 1
10 1581836 Capscrew ................................................................................................... 2 2
11 1581556 Washer ....................................................................................................... 2 2
12 4138115 Roller .......................................................................................................... 2 2
13 4138114 Roller .......................................................................................................... 2 2
14 1626461 Capscrew ................................................................................................... .. 1
15 4049172 Bracket ....................................................................................................... .. 1
©2017 HYSTER COMPANY See Service Manual 12-31
for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

HEADER HOSE AND ATTACHING PARTS


KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
16 1581567 Nut .............................................................................................................. .. 1
17 1345190 Washer ....................................................................................................... .. 1
18 1581827 Capscrew ................................................................................................... .. 1
19 1528573 Fitting ......................................................................................................... 2 3
20 1528579 Fitting ......................................................................................................... .. 1
21 1696161 Capscrew ................................................................................................... 3 5
22 1473895 Fitting ......................................................................................................... .. 1
23 4058926 Bracket ....................................................................................................... .. 1
24 4122876 Bracket ....................................................................................................... 1 1
25 4016370 Capscrew ................................................................................................... .. 1
26 4057777 Bracket ....................................................................................................... .. 1
27 1581566 Nut .............................................................................................................. 9 14
28 4104560
4120649 Bracket ....................................................................................................... 1 1
29 4622150 Turnaround ................................................................................................. 1 1
30 4055683 Hose Clamp ............................................................................................... 1 1
31 1597448 Capscrew ................................................................................................... 2 4
32 4082001 Clamp ......................................................................................................... .. 2
33 b. . . . . Header Hose .............................................................................................. 2 4
34 1581580 Capscrew ................................................................................................... 4 4
35 4059108 Plate ........................................................................................................... 1 1
36 4061309 Capscrew ................................................................................................... 2 2
37 4049218 Roller Shaft ................................................................................................ 2 2
38 4056718 Roller Spacer ............................................................................................. 2 2
39 4059109 Plate ........................................................................................................... 1 1
40 4128358 Roller , Center Roller Assembly ................................................................. 1 1
41 4128356 Roller .......................................................................................................... 2 2
42 4051501 Capscrew ................................................................................................... 2 2
43 4048783 Hose Sheave .............................................................................................. .. 1
43 4050091 Bushing .................................................................................................. 1 1
44 4048778 Stubshaft .................................................................................................... .. 1
45 1581830 Capscrew ................................................................................................... .. 1
46 4048784 Hose Sheave .............................................................................................. .. 1
46 4050091 Bushing .................................................................................................. 1 1
47 1581849 Nut .............................................................................................................. .. 1
48 4051885 Stubshaft .................................................................................................... .. 1
49 1596420 Capscrew ................................................................................................... 2 2
50 4629746 Tube Assy .................................................................................................. 1 1
51 4629747 Tube Assy .................................................................................................. 1 1
52 4629749 Tube Assy .................................................................................................. .. 1
53 4629748 Tube Assy .................................................................................................. .. 1
54 ..... Plate ........................................................................................................... .. ..
55 1581579 Capscrew ................................................................................................... 2 2
a 1529015 Cap (Without auxiliary hoses) .................................................................... 2 4

12-32 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

FOOTNOTES:
a Not Illustrated b Refer to Table

©2017 HYSTER COMPANY See Service Manual 12-33


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

CARRIAGE (FIGURE 12-12)


THREE STAGE FULL FREE-LIFT

12-34 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

CARRIAGE
THREE STAGE FULL FREE-LIFT
KEY:
A: H40-50XT
B: H60XT
QTY
ITEM PART NO. DESCRIPTION A B
4621631 Carriage Assembly (42 in.) ......................................................................... 1 ..
4621637 Carriage Assembly (42 in.) ......................................................................... .. 1
1 4055430 Carriage Wldmt (42 in.) .......................................................................... 1 ..
1 4055473 Carriage Wldmt (42 in.) .......................................................................... .. 1
2 1345216 Stubshaft ........................................................................................... 6 6
3 1333399 Load Roller ("B") (3.63 in./3.62 in.) ........................................................ 6 6
3 1393142 Load Roller ("B") (3.24 in.) (Optional) .................................................... 6 6
3 1395174 Load Roller ("A") (3.22 in.) (Optional) .................................................... 6 6
3 1395176 Load Roller ("A") (3.23 in.) (Optional) .................................................... 6 6
4 366115 Spacer ................................................................................................... 2 2
5 58901 Snap Ring .............................................................................................. 6 6
5 a 1374797 Snap Ring (Optional) ............................................................................. 6 6
6 131358 Snap Ring .............................................................................................. 4 4
7 129387 Shim (0.020 in.) ..................................................................................... 28 28
8 15211 Cotter Pin ............................................................................................... 2 2
9 1369345 Chain Anchor (Dual Hole) ...................................................................... 2 ..
9 1504010 Chain Anchor (Single Hole) (Optional) .................................................. 2 ..
9 1369344 Chain Anchor (Dual Hole) ...................................................................... .. 2
9 1504012 Chain Anchor (Single Hole) (Optional) .................................................. .. 2
10 317735 Pin .......................................................................................................... 2 2
11 1514866 Pin (Chain Anchor) ................................................................................ 2 2
12 4082003 Plate (Hose) ........................................................................................... 1 ..
12 4082005 Plate (Hose) ........................................................................................... .. 1

FOOTNOTES:
a Not Illustrated

©2017 HYSTER COMPANY See Service Manual 12-35


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

NOTES

12-36 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

13 OPTIONS
UNIT CODE A386
08/2017 NORTH AMERICA

SECTION 13
OPTIONS

DESCRIPTION PAGE

ACCUMULATOR
THREE STAGE FFL/TWO STAGE LFL ...................................................................................................... 13-10
BACKUP ALARM ............................................................................................................................................ 13-6
CONTROLLER
RETURN TO SET TILT GROUP ................................................................................................................. 13-4
DOCUMENT CLIP
WITHOUT HOOD BLANKET ...................................................................................................................... 13-8
FIRE EXTINGUISHER .................................................................................................................................... 13-2
FORK POSITIONER ASSEMBLY ................................................................................................................... 13-30
INTEGRAL SIDE-SHIFT
FORK POSITIONER - TWO STAGE LIMITED FREE-LIFT ........................................................................ 13-26
FORK POSITIONER - THREE STAGE FULL FREE-LIFT .......................................................................... 13-28
INTEGRAL SIDE-SHIFT CARRIAGE
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-20
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 13-18
INTEGRAL SIDE-SHIFT CYLINDER .............................................................................................................. 13-24
INTEGRAL SIDE-SHIFT HYDRAULIC HOSES
THREE STAGE FULL FREE LIFT .............................................................................................................. 13-23
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 13-22
MIRRORS ........................................................................................................................................................ 13-7
SEAT BELT
INTERLOCK ................................................................................................................................................ 13-3
STROBE LIGHT
LED ............................................................................................................................................................. 13-9
TELEMETRY
CARD READER .......................................................................................................................................... 13-17
TELEMETRY LEVEL 1
GSM AND WIFI ........................................................................................................................................... 13-14
TELEMETRY LEVEL 2
HARNESS GROUP ..................................................................................................................................... 13-15
TELEMETRY LEVEL 3
DISPLAY ..................................................................................................................................................... 13-16
TRACTION SPEED LIMITER
YANMAR DIESEL ....................................................................................................................................... 13-12

©2017 HYSTER COMPANY See Service Manual 13-1


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

FIRE EXTINGUISHER (FIGURE 13-1)

ITEM PART NO. DESCRIPTION QTY


1 4136632 Fire Extinguisher Assembly ................................................................................ 1
1 4136630 Bracket ........................................................................................................... 1
1 4136631 Fire Extinguisher ............................................................................................ 1
1 1531558 Insert ................................................................................................................... 2
1 292500 Capscrew ............................................................................................................ 2
1 292680 Washer ............................................................................................................... 2

13-2 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

SEAT BELT (FIGURE 13-2)


INTERLOCK

ITEM PART NO. DESCRIPTION QTY


1 4656381 Wire Harness (Seat Belt Interlock) (FFigure 5-22)............................................ 1
2 4634955
4651927
4655560 Control Module (Seat Belt Sequence) (Seat Belt Sequence) ............................. 1
3 4644284 Bracket (Module) ................................................................................................ 1
4 1527880 Capscrew ............................................................................................................ 2
5 1382472
1502543 Nut ...................................................................................................................... 2
6 2004005 Strap Clamp ........................................................................................................ 2
a 4103377 Tape (Module) .................................................................................................... 1

FOOTNOTES:
a Not illustrated

©2017 HYSTER COMPANY See Service Manual 13-3


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

CONTROLLER (FIGURE 13-3)


RETURN TO SET TILT GROUP

13-4 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

CONTROLLER
RETURN TO SET TILT GROUP

ITEM PART NO. DESCRIPTION QTY


1 4655759 Controller , Return to Vertical ............................................................................. 1
2 1307884
1514429 Nut ...................................................................................................................... 3
3 1696233 Capscrew ............................................................................................................ 3
4 4093489
320156 Washer ............................................................................................................... 3
5 296379 Washer ............................................................................................................... 3
6 2093120 Bracket , Rod Assy ............................................................................................. 1
6 2090369 Spacer , Rubber (Between Bracket and Cylinder) ......................................... 1
7 2090557 Bracket Wldmt , Sensor Weldment ..................................................................... 1
8 4649900 Potentiometer ..................................................................................................... 1
9 2027949 Ball Joint ............................................................................................................. 2
10 136687 Nut ...................................................................................................................... 3
11 4122251 Arm , Sensor ....................................................................................................... 1
12 302019 Screw .................................................................................................................. 2
13 320154 Washer ............................................................................................................... 2
14 1307884
1514429 Nut ...................................................................................................................... 3
15 1608654 Capscrew ............................................................................................................ 2
16 2090365 Rod , Tilt Sensor ................................................................................................. 1
17 115696 Hose Clamp ........................................................................................................ 2
18 137852 Strap Clamp ........................................................................................................ 2
19 4140361 Cable Clip ........................................................................................................... 1
20 4641377 Wire Harness , Vertical Tilt ................................................................................. 1
21 4170276 Hose Guard ........................................................................................................ 1

©2017 HYSTER COMPANY See Service Manual 13-5


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

BACKUP ALARM (FIGURE 13-4)

ITEM PART NO. DESCRIPTION QTY


1 4633862 Alarm (12-24V Adjustable 82-102 dB) ................................................................ 1
2 1527877 Capscrew ............................................................................................................ 2
3 1566420 Nut (Foldover) ..................................................................................................... 2
4 1582464 Fastener .............................................................................................................. 1
5 1500912 Clip ...................................................................................................................... 1

13-6 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

MIRRORS (FIGURE 13-5)

ITEM PART NO. DESCRIPTION QTY


1 4610037 Mirror .................................................................................................................. 2
2 1530243 Insert ................................................................................................................... 2
3 4165561 Bracket ................................................................................................................ 2
4 2022719 Nut ...................................................................................................................... 2
5 4645302 Capscrew ............................................................................................................ 2
6 1581566 Nut ...................................................................................................................... 2
7 296418 Washer ............................................................................................................... 2

©2017 HYSTER COMPANY See Service Manual 13-7


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

DOCUMENT CLIP (FIGURE 13-6)


WITHOUT HOOD BLANKET

ITEM PART NO. DESCRIPTION QTY


1 4154207 Clip ...................................................................................................................... 1
2 4154208 Tape .................................................................................................................... 1

13-8 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

STROBE LIGHT (FIGURE 13-7)


LED

ITEM PART NO. DESCRIPTION QTY


1654013 Strobe Light Assembly ........................................................................................ 1
1 1652290 Strobe Light (Amber LED) .............................................................................. 1
2 1463138 Terminal Pin ................................................................................................... 2
2 1561559 Connector (2 Pin) ........................................................................................... 1
2 1561755 Connector (Secondary Lock) .......................................................................... 1

©2017 HYSTER COMPANY See Service Manual 13-9


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

ACCUMULATOR (FIGURE 13-8)


THREE STAGE FFL/TWO STAGE LFL

ITEM PART NO. DESCRIPTION QTY


1 1487096 Fitting .................................................................................................................. 1
2 4626480 Hose Assy ........................................................................................................... 1
3 4031653 Strap Clamp ........................................................................................................ 2
4 1465897 Accumulator (1 Quart) ........................................................................................ 1
5 1609864 Spacer ................................................................................................................ 2
6 1473887 Fitting .................................................................................................................. 1
7 4641248 Tube Assy ........................................................................................................... 1

13-10 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

NOTES

©2017 HYSTER COMPANY See Service Manual 13-11


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

TRACTION SPEED LIMITER (FIGURE 13-9)


YANMAR DIESEL

13-12 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

TRACTION SPEED LIMITER


YANMAR DIESEL

ITEM PART NO. DESCRIPTION QTY


1 4154315 Bracket Wldmt (Actuator) .................................................................................... 1
2 4635498 Actuator Assembly .............................................................................................. 1
2 3071815 Actuator .......................................................................................................... 1
2 2039248 Connector Body .............................................................................................. 1
2 2314734 Terminal ......................................................................................................... 2
3 292678 Lockwasher ......................................................................................................... 4
4 302026 Screw .................................................................................................................. 4
5 4650938 Driver .................................................................................................................. 1
6 1527880 Capscrew ............................................................................................................ 3
7 320161 Washer ............................................................................................................... 2
8 2027716 Bushing ............................................................................................................... 2
9 4154319 Lever ................................................................................................................... 1
10 2089188 Cotter Pin ............................................................................................................ 1
11 2027949 Ball Joint ............................................................................................................. 3
12 1307884
1514429 Nut ...................................................................................................................... 3
13 2089837 Rod ..................................................................................................................... 1
14 2089840 Push Rod ............................................................................................................ 1
14 4093489
320156 Washer ........................................................................................................... 1
15 1593334 Nut ...................................................................................................................... 3
16 1476421 Washer ............................................................................................................... 1
17 2027673 Pin ....................................................................................................................... 1
18 2089834 Bracket ................................................................................................................ 1
19 2079547 Capscrew ............................................................................................................ 2
20 2062961 Spring ................................................................................................................. 1
21 4140361 Cable Clip ........................................................................................................... 3
22 1543842 Clamp (Base) ...................................................................................................... 1
23 4093489
320156 Washer ............................................................................................................... 1
24 4141755 Bracket (Speed Controller) ................................................................................. 1
25 2079548 Capscrew ............................................................................................................ 2
26 4655901 Wire Harness (Speed Limiter) (FFigure 5-28)................................................... 1
27 4636394 Cover .................................................................................................................. 1
28 4616424 Lamp ................................................................................................................... 1
28 1324308 Terminal ......................................................................................................... 1
28 1324307 Sleeve ............................................................................................................ 1
28 1324310 Terminal ......................................................................................................... 1
28 1324309 Sleeve ............................................................................................................ 1
29 1543698 Clamp (Swivel) .................................................................................................... 1
30 1566420 Nut (Foldover) ..................................................................................................... 2
31 1480237 Nut , Foldover ..................................................................................................... 1
32 4109993
1527879 Capscrew ............................................................................................................ 1

©2017 HYSTER COMPANY See Service Manual 13-13


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

TELEMETRY LEVEL 1 (FIGURE 13-10)


GSM AND WIFI

ITEM PART NO. DESCRIPTION QTY


1 4140273 Bracket (Telemetry Module) ............................................................................... 1
2 4618252 Control Module (GSM Cellular - 3G Std Voltage) ............................................... 1
2 4618237 Control Module (FM1 WiFi Standard Voltage) .................................................... 1
3 4618313
4618315 Antenna (Dual GSM/GPS) .................................................................................. 1
3 4618314 Antenna (WiFi) .................................................................................................... 1
4 1480237 Nut , Foldover ..................................................................................................... 1
5 4109993
1527879 Capscrew ............................................................................................................ 1
6 4045049 Screw .................................................................................................................. 4
7 129563 Strap Clamp ........................................................................................................ 1
8 4653293 Wire Harness (Telemetry FM1A and FM1B) (XIC) (FFigure 5-31).................... 1
9 4145648 Relay ................................................................................................................... 1

13-14 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

TELEMETRY LEVEL 2 (FIGURE 13-11)


HARNESS GROUP

ITEM PART NO. DESCRIPTION QTY


1 4641253 Wire Harness (Telemetry FM1B XIC) ................................................................. 1
2 1695284 Buzzer Assembly ................................................................................................ 1
3 129563 Strap Clamp ........................................................................................................ 1
4 a. . . . . Card Reader (FFigure 13-13)............................................................................ 1
4628296 Adhesive (For Buzzer) ........................................................................................ AR

FOOTNOTES:
a Not illustrated

©2017 HYSTER COMPANY See Service Manual 13-15


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

TELEMETRY LEVEL 3 (FIGURE 13-12)


DISPLAY

ITEM PART NO. DESCRIPTION QTY


1 4618293 Bracket (FM2 Mount) .......................................................................................... 1
2 4641250 Wire Harness (Telemetry FM2A XIC) ................................................................. 1
3 4618224 Display (FM2) - Hyster ........................................................................................ 1
4 1527877 Capscrew ............................................................................................................ 2
5 2071261 Capscrew ............................................................................................................ 2
6 1307884
1514429 Nut ...................................................................................................................... 2
7 a 1531001 Insert ................................................................................................................... 2
8 a. . . . . Card Reader (FFigure 13-13)............................................................................ 1

FOOTNOTES:
a Not illustrated

13-16 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

TELEMETRY (FIGURE 13-13)


CARD READER

ITEM PART NO. DESCRIPTION QTY


1 4618303 Card-ID Reader (ISO-Prox) ................................................................................ 1
1 4618304 Card-ID Reader (HID Standard Prox) ................................................................. 1
1 4618305 Card-ID Reader (IClass/MIFARE Prox) .............................................................. 1
2 4044956 Capscrew ............................................................................................................ 2
3 1549398 Nut ...................................................................................................................... 2
4 137852 Strap Clamp ........................................................................................................ 1

©2017 HYSTER COMPANY See Service Manual 13-17


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

INTEGRAL SIDE-SHIFT CARRIAGE (FIGURE 13-14)


TWO STAGE LIMITED FREE-LIFT

13-18 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

INTEGRAL SIDE-SHIFT CARRIAGE


TWO STAGE LIMITED FREE-LIFT
KEY:
A: H40-55XT
B: H60-XT
QTY
ITEM PART NO. DESCRIPTION A B
4625591 Side-Shift Carriage (42 in.) ......................................................................... 1 ..
4625598 Side-Shift Carriage (42 in.) ......................................................................... .. 1
1 4065188 Carriage Wldmt ...................................................................................... 1 ..
1 4065214 Carriage Wldmt (42 in. and 48 in.) ......................................................... .. 1
2 1489011
4033955 Frame (Outer) (42 in.) ............................................................................ 1 ..
2 1488975
4033960 Frame (Outer) (42 in.) ............................................................................ .. 1
3 2043528 Sideshift Cylinder Assembly (FFigure 13-18)....................................... 1 ..
3 2043529 Sideshift Cylinder Assembly (FFigure 13-18)....................................... .. 1
4 2043531 Bearing Strip (Upper) ............................................................................. 2 ..
4 2043532 Bearing (Upper) ..................................................................................... .. 2
5 2043533 Bearing Strip (Lower) ............................................................................. 2 ..
5 2043534 Bearing (Lower) ..................................................................................... .. 2
6 2043530
4611363 Hook ...................................................................................................... 2 2
7 1581833 Capscrew ............................................................................................... 4 4
8 1581854 Washer .................................................................................................. 4 4
9 1401746 Pin .......................................................................................................... 2 2
10 18832 Cotter Pin ............................................................................................... 2 2
11 1498326 Shim ....................................................................................................... 3 3
12 16041 Grease Fitting ........................................................................................ 2 2
13 1345219 Load Roller ("B") (111.48/111.22) .......................................................... 6 6
14 12891 Snap Ring .............................................................................................. 6 6
14 386422 Snap Ring (Optional) ............................................................................. 6 6
15 1345263 Shim (0.020 in.) ..................................................................................... 28 28
16 366116 Spacer ................................................................................................... 2 2
17 1369345 Chain Anchor (Dual Hole) ...................................................................... 2 ..
17 1504010 Chain Anchor (Single Hole) (Optional) .................................................. 2 ..
17 1369344 Chain Anchor (Dual Hole) ...................................................................... .. 2
17 1504012 Chain Anchor (Single Hole) (Optional) .................................................. .. 2
18 1353408 Pin .......................................................................................................... 2 2
19 131358 Snap Ring .............................................................................................. 4 4
20 1514866 Pin .......................................................................................................... 2 2
21 15211 Cotter Pin ............................................................................................... 2 2
a 4611880 Carriage , Fork Positioner (42 in.) (Fork Positioner) (FFigure 13-21)....... 1 ..
a 4611882 Carriage , Fork Positioner (42 in.) (Fork Positioner) (FFigure 13-21)....... .. 1

FOOTNOTES:
a Not Illustrated

©2017 HYSTER COMPANY See Service Manual 13-19


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

INTEGRAL SIDE-SHIFT CARRIAGE (FIGURE 13-15)


THREE STAGE FULL FREE-LIFT

13-20 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

INTEGRAL SIDE-SHIFT CARRIAGE


THREE STAGE FULL FREE-LIFT
KEY:
A: H40-55XT
B: H60XT
QTY
ITEM PART NO. DESCRIPTION A B
4617799 Side-Shift Carriage (42 in.) ......................................................................... 1 ..
4617798 Side-Shift Carriage (42 in.) ......................................................................... .. 1
1 4046434 Carriage Wldmt (42 in. and 48 in.) (Inner) ............................................. 1 ..
1 4082004 Plate (Hose) ...................................................................................... 1 ..
1 4082006 Plate (Hose) ...................................................................................... .. 1
2 1489011
4033955 Frame (Outer) (42 in.) ............................................................................ 1 ..
2 1488975
4033960 Frame (Outer) (42 in.) ............................................................................ .. 1
3 2043530
4611363 Hook ...................................................................................................... 2 2
4 1581854 Washer .................................................................................................. 4 4
5 1581833 Capscrew ............................................................................................... 4 4
6 16041 Grease Fitting ........................................................................................ 2 2
7 131358 Snap Ring .............................................................................................. 4 4
8 2043533 Bearing Strip (Lower) ............................................................................. 2 ..
8 2043534 Bearing (Lower) ..................................................................................... .. 2
9 1401746 Pin .......................................................................................................... 2 2
10 18832 Cotter Pin ............................................................................................... 2 2
11 2043531 Bearing Strip (Upper) ............................................................................. 2 ..
11 2043532 Bearing (Upper) ..................................................................................... .. 2
12 1333399 Load Roller ("B") (3.63 in./3.62 in.) ........................................................ 6 6
13 58901 Snap Ring .............................................................................................. 6 6
14 366115 Spacer ................................................................................................... 2 2
15 2043528 Sideshift Cylinder Assembly (FFigure 13-18)....................................... 1 ..
15 2043529 Sideshift Cylinder Assembly (FFigure 13-18)....................................... .. 1
16 129387 Shim (0.020 in.) ..................................................................................... 28 28
17 1498326 Shim ....................................................................................................... 3 3
18 1514866 Pin .......................................................................................................... 2 2
19 1369345 Chain Anchor (Dual Hole) ...................................................................... 2 ..
19 1504010 Chain Anchor (Single Hole) (Optional) .................................................. 2 ..
19 1369344 Chain Anchor (Dual Hole) ...................................................................... .. 2
19 1504012 Chain Anchor (Single Hole) (Optional) .................................................. .. 2
20 317735 Pin .......................................................................................................... 2 2
21 15211 Cotter Pin ............................................................................................... 2 2
a 1374797 Snap Ring .............................................................................................. 6 6
a 1345216 Stubshaft ................................................................................................ 6 6
a 4611880 Carriage , Fork Positioner (42 in.) (Fork Positioner) (FFigure 13-21)....... 1 ..
a 4611882 Carriage , Fork Positioner (42 in.) (Fork Positioner) (FFigure 13-21)....... .. 1

FOOTNOTES:
a Not Illustrated

©2017 HYSTER COMPANY See Service Manual 13-21


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

INTEGRAL SIDE-SHIFT HYDRAULIC HOSES (FIGURE 13-16)


TWO STAGE LIMITED FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


1 4626625 Hose Assy ........................................................................................................... 1
2 4626626 Hose Assy ........................................................................................................... 1
3 1487059 Fitting .................................................................................................................. 2

13-22 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

INTEGRAL SIDE-SHIFT HYDRAULIC HOSES (FIGURE 13-17)


THREE STAGE FULL FREE LIFT

KEY:
A: H40-55XT
B: H60XT
QTY
ITEM PART NO. DESCRIPTION A B
1 4623988 Hose Assy .................................................................................................. 1 ..
1 4623990 Hose Assy .................................................................................................. .. 1
2 4623989 Hose Assy .................................................................................................. 1 ..
2 4623991 Hose Assy .................................................................................................. .. 1
3 1487059 Fitting ......................................................................................................... 2 2

©2017 HYSTER COMPANY See Service Manual 13-23


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

INTEGRAL SIDE-SHIFT CYLINDER (FIGURE 13-18)

13-24 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

INTEGRAL SIDE-SHIFT CYLINDER


ITEM PART NO. DESCRIPTION QTY
2043528 Sideshift Cylinder Assembly (H40-50XT) ........................................................... 1
2043529 Sideshift Cylinder Assembly (H60-70XT) ........................................................... 1
1 1489016 Sideshift Cylinder ........................................................................................... 1
2 1489037 Rod Seal ......................................................................................................... 2
3 1489035 O-Ring ............................................................................................................ 2
4 1498325 Retainer .......................................................................................................... 2
5 1489039 Rod Wiper ...................................................................................................... 2
6 302487 Roll Pin ........................................................................................................... 1
1503096 Kit-Seal (Includes Items 2-3, 5) ...................................................................... 1

©2017 HYSTER COMPANY See Service Manual 13-25


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

INTEGRAL SIDE-SHIFT (FIGURE 13-19)


FORK POSITIONER — TWO STAGE LIMITED FREE-LIFT

13-26 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

INTEGRAL SIDE-SHIFT
FORK POSITIONER – TWO STAGE LIMITED FREE-LIFT
KEY:
A: H40-55XT
B: H60XT
QTY
ITEM PART NO. DESCRIPTION A B
1 4618718
4611913 Hose Assy .................................................................................................. 2 2
2 4626768 Tube Assy .................................................................................................. 1 ..
2 4626772 Tube Assy .................................................................................................. .. 1
3 4626769 Tube Assy .................................................................................................. 1 ..
3 4626773 Tube Assy .................................................................................................. .. 1
4 4050817 Bracket Wldmt ............................................................................................ 2 2
5 1673754 Washer ....................................................................................................... 2 2
6 1670032 Capscrew ................................................................................................... 2 2
7 4061318 Guide (Hose) (LH) ...................................................................................... 1 1
8 4061319 Guide (Hose) (RH) ..................................................................................... 1 1
9 ..... Carriage Assembly (FFigure 13-14).......................................................... 1 1
10 4055634 Setscrew .................................................................................................... 4 4
11 4611880 Carriage , Fork Positioner (42 in.) (Fork Positioner) (FFigure 13-21)....... 1 ..
11 4611882 Carriage , Fork Positioner (42 in.) (Fork Positioner) (FFigure 13-21)....... .. 1
11 4034634 Kit-Service Cylinder ............................................................................... 1 1

©2017 HYSTER COMPANY See Service Manual 13-27


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

INTEGRAL SIDE-SHIFT (FIGURE 13-20)


FORK POSITIONER — THREE STAGE FULL FREE-LIFT

13-28 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

INTEGRAL SIDE-SHIFT
FORK POSITIONER – THREE STAGE FULL FREE-LIFT
KEY:
A: H40-55XT
B: H60XT
QTY
ITEM PART NO. DESCRIPTION A B
1 4633850 Tube Assy (LH) .......................................................................................... 1 ..
1 4633852 Tube Assy (LH) .......................................................................................... .. 1
2 4633851 Tube Assy (RH) .......................................................................................... 1 ..
2 4633853 Tube Assy (RH) .......................................................................................... .. 1
3 4050817 Bracket Wldmt ............................................................................................ 2 2
4 1673754 Washer ....................................................................................................... 2 2
5 1670032 Capscrew ................................................................................................... 2 2
6 4618718
4611913 Hose Assy .................................................................................................. 2 ..
6 4622266 Hose Assy .................................................................................................. .. 2
7 4611880 Carriage , Fork Positioner (42 in.) (Fork Positioner) (FFigure 13-21)....... 1 ..
7 4611882 Carriage , Fork Positioner (42 in.) (Fork Positioner) (FFigure 13-21)....... .. 1
7 4034634 Kit-Service Cylinder ............................................................................... 1 1
7 4034635 Kit-Bearing ............................................................................................. 1 1
8 ..... Carriage Assembly (FFigure 13-17).......................................................... 1 1
9 4061319 Guide (Hose) (RH) ..................................................................................... 1 1
10 4061318 Guide (Hose) (LH) ...................................................................................... 1 1
11 4055634 Setscrew .................................................................................................... 4 4

©2017 HYSTER COMPANY See Service Manual 13-29


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

FORK POSITIONER ASSEMBLY (FIGURE 13-21)

13-30 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

FORK POSITIONER ASSEMBLY


ITEM PART NO. DESCRIPTION QTY
4611880 Carriage , Fork Positioner (42 in.) (H40-55XT) ................................................... 1
4611882 Carriage , Fork Positioner (42 in.) (H60-70XT) ................................................... 1
1 ..... Cylinder Shell ................................................................................................. 2
2 ..... Cylinder Rod ................................................................................................... 2
3 4084993 Tube ............................................................................................................... 2
4 ..... Mainfold .......................................................................................................... 1
5 ..... Inner Carrier ................................................................................................... 2
6 ..... Outer Carrier .................................................................................................. 2
7 4063703 Grease Fitting ................................................................................................. 1
8 ..... Cylinder Head End ......................................................................................... 2
9 4133804 Restrictor Fitting ............................................................................................. 2
10 4084991 Shim ............................................................................................................... 4
11 ..... Retainer .......................................................................................................... 2
12 ..... O-Ring ............................................................................................................ 8
13 ..... Rod Seal ......................................................................................................... 2
14 ..... Rod Wiper ...................................................................................................... 2
15 ..... Keeper ............................................................................................................ 4
16 ..... Piston Wear Ring ........................................................................................... 2
17 ..... Piston Seal ..................................................................................................... 2
18 ..... Composite Bearing ......................................................................................... 4
19 ..... Wiper .............................................................................................................. 4
20 4139422 Plug ................................................................................................................ 2
21 4139423 Capscrew ....................................................................................................... 4
22 4145044 Fitting .............................................................................................................. 2
23 4063717 Fitting .............................................................................................................. 4
24 ..... Capscrew ....................................................................................................... 4
25 4065036 Lockwasher .................................................................................................... 4
26 ..... Piston Spacers ............................................................................................... 2
27 a 4084441 Spacer Bar (Class II) ...................................................................................... 2
28 a 4058427 Capscrew (Class II) ........................................................................................ 4
4034634 Kit-Service Cylinder (Includes Items 12-14, 16-17) ............................................ 1
4034635 Kit-Bearing (Includes Items 18-19) ..................................................................... 1

FOOTNOTES:
a With 4" width Forks

©2017 HYSTER COMPANY See Service Manual 13-31


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

NOTES

13-32 See Service Manual ©2017 HYSTER COMPANY


for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

14 NUMERICAL INDEX
UNIT CODE A386
08/2017 NORTH AMERICA

SECTION 14
NUMERICAL INDEX

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

12891 11-19 4 16484 10-15 8 59229 11-13 15 12-9 23


13-19 14 10-27 18 12-27 16 12-19 19
13957 8-3 10 16487 10-5 1 88441 12-5 11 12-23 23
11-3 9 16708 4-25 11 88791 4-7 2 12-35 6
11-9 9 4-27 11 90263 12-15 4 13-19 19
12-3 13 4-37 11 92861 11-7 15 13-21 7
12-17 13 4-39 11 12-13 16 131715 11-3 6
14191 8-4 5 17652 4-2 101809 4-7 99 11-9 6
14358 4-7 3 17664 4-7 99 104506 11-3 7 12-3 6
14372 4-7 6 18462 1-17 4 11-9 7 12-5 6
14604 6-5 42 1-19 2 12-3 7 12-17 6
15032 6-5 12 1-21 19 12-5 7 12-19 6
15127 1-11 27 18473 1-17 3 12-17 7 131716 11-3 6
15211 11-3 19 1-19 3 12-19 7 11-9 6
11-9 19 1-21 16 104681 6-5 16 12-3 6
11-19 10 18496 1-13 11 110322 5-22 6 12-5 6
12-5 14 18515 2-40 5 5-24 6 12-17 6
12-9 26 18735 1-17 8 8-9 12 12-19 6
12-19 14 1-19 6 112989 4-2 8 132131 4-17 26
12-23 26 18738 1-21 14 4-28 11 134173 10-5 15
12-35 8 18832 13-19 10 114312 4-19 12 136687 4-25 40
13-19 21 13-21 10 115696 4-5 1 4-27 39
13-21 21 19901 1-11 21 10-36 13 4-37 24
15223 12-5 18 1-17 17 13-5 17 4-39 24
12-19 18 1-19 11 124297 7-3 37 13-5 10
15254 8-3 33 37752 11-3 21 124603 6-7 17 136692 2-9 30
15483 7-4 42 11-9 21 6-9 17 2-11 20
15880 12-29 4 12-5 9 128408 4-13 20 2-13 23
15931 4-25 10 12-19 9 129361 11-3 20 2-15 18
4-27 10 38738 2-9 34 129387 11-3 4 3-7 15
4-37 10 2-11 24 11-9 4 9-13 19
4-39 10 2-13 31 12-3 3 136703 2-5 19
16001 10-36 4 2-15 23 12-5 3 2-7 19
16041 11-3 9 39374 10-37 9 12-9 3 3-3 17
11-9 9 43207 6-5 7 12-17 3 3-5 21
12-3 13 6-7 21 12-19 3 136749 1-11 12
12-17 13 6-9 21 12-23 3 136985 2-16 14
13-19 12 43208 6-5 6 12-35 7 3-9 13
13-21 6 46388 10-37 6 13-21 16 6-5 38
16078 5-22 2 58901 11-3 3 129563 5-10 6 137852 4-19 19
5-23 2 11-9 3 5-11 6 5-3 7
16079 5-22 1 12-3 4 8-9 10 5-5 7
5-23 1 12-5 4 10-35 10 5-10 4
5-23 2 12-9 4 13-14 7 5-11 4
16134 4-7 99 12-17 4 13-15 3 5-13 8
16150 4-2 9 12-19 4 131358 11-3 25 10-11 29
4-28 12 12-23 4 11-9 25 13-5 18
16151 4-7 14 12-35 5 11-19 5 13-17 4
7-4 42 13-21 13 12-5 19 147006 5-36 27

©2017 HYSTER COMPANY See Service Manual 14-1


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

147973 12-15 5 9-7 34 233141 5-38 1 293630 3-9 2


148609 5-63 5 169874 1-17 6 255548 12-9 24 293665 6-5 9
5-67 5 1-19 4 257913 11-7 5 293678 2-16 12
148614 5-9 17 1-21 21 11-13 5 3-9 11
148615 5-9 16 170658 1-33 8 12-13 5 293680 2-16 9
148616 5-37 41 176640 9-7 25 12-27 5 3-9 4
148789 5-22 2 180029 12-9 24 272133 1-11 26 293686 8-3 2
5-23 2 180137 12-5 11 275495 5-38 3 293717 7-3 11
148798 5-22 1 180176 11-3 20 280472 3-9 293762 8-7 11
5-23 1 12-5 11 291974 4-5 1 296010 10-3 16
148800 5-53 17 181899 10-3 15 292500 1-11 28 296137 7-7 9
5-57 17 10-35 17 8-3 24 296152 4-7 8
5-64 27 182343 12-9 24 13-2 1 296165 1-21 7
5-68 27 187388 11-7 7 292507 4-17 11 296357 1-11 23
154375 10-37 5 11-13 7 5-3 5 296360 1-21 5
160653 7-9 6 12-13 7 5-5 5 1-21 13
7-11 6 12-15 13 292514 2-21 5 296375 4-25 6
7-13 6 12-27 7 3-34 3 4-27 6
7-17 6 12-29 13 292518 2-9 10 4-37 6
161003 12-5 17 188631 8-9 18 2-11 4 4-39 6
12-19 17 190580 12-15 2-13 25 296379 1-21 28
161884 8-10 6 12-29 2-15 16 5-3 5
161885 8-10 4 190887 12-15 15 3-7 17 5-5 5
161889 7-11 7 12-29 15 292629 1-2 2 13-5 5
7-12 7 191941 2-13 34 292659 7-3 12 296380 5-10 2
7-14 7 2-15 27 292665 4-25 7 5-11 3
7-15 7 193656 4-29 5 4-27 7 5-20 8
7-17 7 197327 11-3 20 4-37 7 5-21 8
7-18 7 203230 9-11 12 4-39 7 5-22 4
161890 7-11 6 204223 5-22 1 292668 8-7 8 5-23 4
7-12 6 5-23 1 292672 4-13 7 296384 8-3 36
7-13 6 215211 11-3 5 292678 5-27 3 296418 1-9 8
7-15 6 11-9 5 13-13 3 2-24 2
7-17 6 12-3 5 292679 4-21 9 6-12
7-18 6 12-5 5 4-25 28 10-7 9
161894 8-10 6 12-17 5 8-7 7 13-7 7
164488 4-17 22 12-19 5 292680 7-3 7 296420 2-16 15
164840 12-29 5 216877 1-5 17 13-2 1 2-21 4
165991 4-2 10 221353 1-11 20 292681 1-11 11 3-9 3
4-28 13 1-17 13 2-9 8 3-34 4
166112 10-3 22 1-19 10 2-11 16 6-5 39
10-5 19 221530 1-11 18 2-13 18 296424 2-16 11
166857 2-5 5 1-17 11 2-15 11 3-9 10
2-7 5 221536 1-11 19 3-7 10 296430 7-3 10
3-3 3 1-17 12 292682 6-11 11 296462 6-11 2
3-5 3 1-19 9 292683 2-9 28 296463 1-11 13
6-2 6 221542 1-19 13 2-13 14 296482 1-13 10
8-9 11 222492 4-17 14 292684 8-7 5 297531 11-7 6
9-7 34 222501 8-9 6 293612 2-24 3 11-13 6
168718 4-17 24 222523 5-9 293616 7-4 41 12-13 6
4-19 6 227157 1-21 3 293622 6-12 2 12-15 12
4-29 6 1-21 11 293626 6-11 11 12-27 6
14-2 See Service Manual ©2017 HYSTER COMPANY
for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

12-29 12 12-19 8 8-7 14 386422 11-19 4


297538 12-15 11 309062 12-29 9 8-7 17 13-19 14
12-29 11 313828 1-9 16 13-13 7 387867 7-4 43
297649 11-3 13 1-21 6 320167 9-7 2 389688 1-33 7
11-9 13 1-21 12 9-7 9 636941 12-29 10
12-3 11 314775 5-35 5 322824 11-7 13 637565 12-29 8
12-5 16 316826 1-21 25 11-13 13 637635 11-7 6
12-9 6 317735 12-35 10 12-13 14 11-13 6
12-17 11 13-21 20 12-27 14 12-13 6
12-19 16 320154 5-7 14 322902 11-7 11 12-15 12
12-23 6 5-9 13 11-13 11 12-27 6
302019 10-11 25 5-27 2 12-13 12 12-29 12
13-5 12 10-11 24 12-27 12 638246 11-7 8
302024 5-27 16 13-5 13 323864 2-5 3 12-13 8
302025 5-27 6 320155 4-7 7 2-7 3 804043 4-7 99
302026 13-13 4 4-19 15 325549 4-17 30 806426 5-22 2
302027 5-7 15 4-21 8 325699 4-25 8 5-23 2
5-9 12 4-25 27 4-27 8 815597 5-7 16
302033 10-10 9 4-29 3 4-37 8 5-9 14
302035 5-27 10 4-30 4 4-39 8 893818 1-13 15
302036 5-27 10 9-7 17 334450 6-5 40 980542 7-9 7
8-7 6 9-7 32 334452 6-5 41 7-11 7
302038 4-21 11 10-10 8 335012 11-13 8 7-14 7
4-23 9 320156 4-25 35 12-27 8 7-17 7
4-25 30 4-27 34 335661 11-3 22 986599 12-9 24
4-27 29 4-37 30 11-9 22 1300094 1-37 2
302146 8-3 8 4-39 30 12-5 10 1302024 5-27 26
302158 8-3 17 5-3 5 12-19 10 1302954 3-5 5
302231 4-25 5 5-5 5 342703 10-27 17 1308259 5-35 5
4-27 5 7-3 6 346330 5-45 38 5-53 2
4-37 5 8-3 23 353144 4-5 5 5-53 13
4-39 5 13-5 4 356035 10-36 2 5-57 2
302256 7-3 8 13-13 14 362036 4-25 9 5-57 13
302294 2-9 3 13-13 23 4-27 9 5-63 6
2-11 9 320157 1-11 10 4-37 9 5-63 20
2-13 28 2-5 20 4-39 9 5-67 6
2-15 21 2-7 20 366115 12-35 4 5-67 20
3-7 19 2-40 8 13-21 14 5-71 9
302385 6-5 35 3-3 18 366116 11-19 3 1308260 5-53 14
6-11 10 3-5 22 13-19 16 5-57 14
7-7 30 9-11 3 367323 9-7 21 5-63 21
302437 4-25 16 10-3 17 369804 2-5 11 5-67 21
4-27 16 320159 4-21 3 2-7 11 5-71 8
4-37 16 4-23 3 3-3 9 5-71 10
4-39 16 4-25 21 3-5 13 1310389 8-4 7
302465 12-9 16 4-27 21 4-19 7 1310391 8-4 6
12-23 16 4-33 3 10-3 12 1314381 2-18 5
302487 13-25 6 4-35 3 10-5 12 1316496 4-17 7
304195 5-29 14 4-37 21 11-15 15 1320114 10-3 29
304526 11-3 23 4-39 21 370728 5-45 17 10-5 21
11-9 23 320160 1-21 26 370868 9-11 5 1324307 5-71 6
12-5 8 320161 6-12 5 374923 4-28 3 5-71 7
©2017 HYSTER COMPANY See Service Manual 14-3
for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

13-13 28 5-50 15 1342387 11-9 20 1355599 12-13 2


1324308 5-50 17 5-59 32 1342394 11-9 20 1355610 12-13 3
5-61 5 5-68 35 1343277 1-35 4 1355620 12-13 2
5-61 7 5-71 2 1343624 9-8 37 1355626 12-13 3
5-61 8 1331037 4-29 1345190 12-32 17 1355633 12-13 2
5-71 6 1333329 12-19 15 1345216 12-35 2 1355710 12-27 2
5-71 7 1333382 11-3 26 13-21 1355711 11-13 3
13-13 28 11-9 26 1345219 11-19 2 1355745 12-27 2
1324309 13-13 28 12-5 20 13-19 13 1355749 12-27 2
1324310 5-43 8 12-19 20 1345263 11-19 6 1355762 12-27 2
5-43 9 1333396 11-3 2 13-19 15 1356292 12-15 3
5-43 16 11-9 2 1345264 11-19 1 1356354 10-11 28
5-43 21 12-3 2 1345690 5-35 10 1356661 12-29 3
5-43 39 12-5 2 1345939 2-5 1356662 12-29
5-45 10 12-9 2 1347045 1-2 5 1356748 12-27 11
5-45 11 12-17 2 1347314 9-7 35 1356749 11-7 12
5-45 12 12-19 2 1351070 5-64 34 11-13 12
5-45 13 12-23 2 5-68 34 12-13 13
5-45 19 1333397 11-3 2 1351176 2-9 4 12-27 13
5-45 24 11-9 2 2-11 3 1356750 11-7 10
5-46 44 12-3 2 2-13 26 12-13 10
5-61 6 12-5 2 2-15 17 1356751 11-13 10
5-63 2 12-9 2 3-7 18 12-27 10
5-67 2 12-17 2 1351177 2-9 2 1357266 5-22 1
13-13 28 12-19 2 2-11 1 5-23 1
1327241 7-3 17 12-23 2 2-13 20 1357268 5-22 1
1328205 1-33 15 1333399 12-35 3 2-15 13 5-23 1
1328829 10-25 8 13-21 12 3-7 12 1357533 5-22 2
10-27 20 1334642 9-3 5 1352603 5-37 33 5-23 2
1329151 5-35 3 1334644 9-3 14 1352606 3-5 7 1358179 7-16 2
1329152 5-35 3 1334647 9-3 2 1353408 11-19 7 7-18 2
1330281 5-35 3 1335412 1-33 6 13-19 18 1358183 7-16 2
1330325 4-19 9 1337197 1-27 1354165 1-37 3 1358969 12-15
1330326 4-19 10 1338741 10-37 7 2-5 1358972 12-15 10
1330355 5-35 6 1338744 10-37 2 1354915 11-4 27 1360127 12-13 11
5-35 10 1338916 9-3 24 11-10 27 1360796 9-3 8
5-37 42 1338917 9-3 25 12-5 21 1360797 9-3 9
1330410 5-27 14 1339832 1-33 11 12-19 21 1361302 12-15 16
1330414 1-5 10 1-35 14 1354916 11-4 27 12-29 16
5-39 2 1340470 4-25 2 11-10 27 1361304 5-61 10
5-40 3 4-27 2 12-5 21 5-63 22
5-58 30 4-37 2 12-19 21 5-67 22
5-68 37 4-39 2 1354917 11-4 27 1361500 9-3 15
1330418 5-59 33 1342079 12-5 11 11-10 27 1361502 9-3 28
5-68 36 1342123 12-23 24 12-5 21 1361504 9-3 4
1330421 5-71 1 1342128 12-23 24 12-19 21 1361507 9-3 8
5-71 2 1342129 12-23 24 1355158 11-7 2 1363885 5-37 33
1330437 1-5 10 1342131 12-19 11 1355178 11-7 2 1363916 1-5
5-37 33 1342380 12-23 24 1355199 11-7 2 1363918 1-5
5-39 2 1342382 12-19 11 1355391 11-13 2 1365140 12-5 15
1330438 5-39 1 1342383 12-19 11 1355434 11-13 2 1367150 1-13 13
5-50 14 1342385 12-19 11 1355591 12-13 2 1-14 7
14-4 See Service Manual ©2017 HYSTER COMPANY
for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1367397 10-15 12 12-13 9 1462442 4-3 1 1-25 19


10-25 24 1381082 10-37 4 4-4 1 2-5 25
1367402 6-15 5 1381114 8-4 4 4-28 4 2-7 25
1367403 6-15 6 1381115 8-4 3 1462617 7-16 2 3-3 23
1367412 6-15 13 1383062 10-37 3 1463105 12-15 6 3-5 11
1367415 6-5 27 1383063 11-7 14 12-29 6 4-17 5
1367416 6-5 29 11-13 14 1463138 5-27 25 5-20 3
1367417 6-5 30 12-13 15 13-9 2 5-21 3
1368841 3-31 16 12-27 15 1463139 5-35 2 6-2 5
1369344 11-19 8 1388838 8-3 39 5-58 28 8-9 16
12-35 9 1393142 12-35 3 5-69 39 9-11 10
13-19 17 1395168 11-3 2 5-71 1 10-3 24
13-21 19 11-9 2 5-71 11 10-5 17
1369345 11-19 8 12-3 2 5-71 12 10-35 15
12-35 9 12-5 2 1463141 5-58 28 13-13 31
13-19 17 12-9 2 5-69 39 13-14 4
13-21 19 12-17 2 5-71 11 1482668 5-35 4
1371149 4-19 8 12-19 2 5-71 12 1482905 1-14 4
1374205 4-5 1 12-23 2 1463184 5-40 1 1482906 1-14 6
1374206 4-5 1 1395174 12-35 3 1463189 5-40 4 1482925 1-13 19
1374207 4-5 1 1395176 12-35 3 5-54 27 1482950 1-13 20
1374797 11-3 3 1398062 4-21 14 5-58 27 1482995 1-13 12
11-9 3 4-23 12 5-63 1 1-13 18
12-3 4 4-25 32 5-67 1 1483329 5-35 4
12-5 4 4-27 31 1463193 5-40 1 1484377 5-40 1
12-9 4 4-33 11 1463196 5-40 4 5-40 2
12-17 4 4-35 11 5-54 27 5-40 4
12-19 4 4-37 32 5-58 27 5-50 14
12-23 4 4-39 32 5-63 1 5-50 15
12-35 5 10-3 14 5-67 1 5-54 27
13-21 1401746 13-19 9 1465897 13-10 4 5-58 27
1375676 2-5 13-21 9 1469405 2-9 29 5-58 28
1375677 1-37 1 1402620 5-61 4 2-13 15 5-58 29
1377256 10-25 5 1402815 5-36 18 1471591 7-16 2 5-58 32
1377257 10-15 18 1402823 5-36 14 7-18 2 5-59 33
10-25 18 1402849 5-54 34 1471829 7-16 2 5-63 1
1377259 10-25 4 5-59 34 7-18 2 5-67 1
1377260 10-25 21 5-63 4 1471835 7-16 2 5-68 35
1377262 10-25 20 5-67 4 1471922 7-16 2 5-68 36
1377263 10-25 19 1402888 5-35 3 7-16 2 5-69 39
1378418 5-53 18 1402908 5-49 1 7-18 2 5-69 40
5-57 18 1402919 5-36 19 1473887 10-35 2 5-71 11
1378699 11-3 21 5-36 20 13-10 6 5-71 12
11-9 21 5-36 23 1473895 11-15 26 1484557 5-35 2
12-5 9 5-36 24 12-32 22 5-63 9
12-9 15 1454829 5-64 28 1476108 5-35 6 5-67 9
12-19 9 5-68 28 5-35 10 1484558 5-35 2
12-23 15 1460477 2-9 21 5-37 42 1486555 10-3 21
1379945 4-29 12 2-11 12 1476421 13-13 16 10-5 13
1381063 11-13 9 2-13 7 1477996 11-15 16 1486737 8-9 9
12-27 9 2-15 7 1479453 1-11 9 1486742 10-6 5
1381064 11-7 9 3-7 6 1480237 1-23 17 1486749 10-6 7
©2017 HYSTER COMPANY See Service Manual 14-5
for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1486751 12-5 28 1498044 5-36 21 5-36 20 12-23 31


12-19 28 1498046 5-37 34 5-36 23 1516331 7-7 25
1486773 11-4 34 1498325 13-25 4 5-36 24 1516332 7-7 25
11-10 34 1498326 13-19 11 1504010 11-19 8 1516333 7-7 25
12-6 30 13-21 17 12-35 9 1516334 7-7 25
12-20 30 1498424 5-35 6 13-19 17 1516335 7-7 26
1487058 10-35 9 5-37 42 13-21 19 1516536 7-7 34
1487059 10-35 18 1500912 1-5 14 1504012 11-19 8 1517361 9-7 31
13-22 3 5-3 10 12-35 9 10-9 19
13-23 3 5-7 10 13-19 17 10-10 19
1487063 8-9 2 13-6 5 13-21 19 1517673 7-3 14
1487096 13-10 1 1501258 1-33 9 1506738 4-5 7 1517836 8-3 41
1487441 5-35 4 1501970 4-7 15 1509888 5-35 12 1520490 5-22 2
1489016 13-25 1 1502059 4-7 12 1509890 5-35 8 5-23 2
1489035 13-25 3 1502061 4-7 13 1510113 2-9 26 1520864 5-64 24
1489037 13-25 2 5-9 4 2-11 27 5-68 24
1489039 13-25 5 1502422 7-3 25 4-7 10 1521183 5-54 20
1489657 5-71 1 1502543 1-9 3 10-35 6 5-58 20
5-71 2 1-9 15 1510117 4-7 99 5-64 30
1490242 5-39 1 1-11 16 10-3 20 5-68 30
5-53 10 1-17 14 1512536 1-17 7 1521184 5-54 21
5-53 12 1-19 14 1-19 5 5-58 21
5-57 10 2-5 24 1513089 1-13 4 5-64 31
5-57 12 2-7 24 1514429 2-18 11 5-68 31
5-58 31 2-39 3 4-8 14 1521185 5-53 16
5-63 16 2-40 4 4-25 38 5-54 23
5-63 18 2-41 5 4-27 37 5-57 16
5-67 16 2-43 2 4-37 27 5-58 23
5-67 18 2-51 3 4-39 27 5-64 26
5-68 38 3-3 22 5-3 5 5-64 33
1490243 5-39 1 3-5 26 5-3 8 5-68 26
5-53 10 4-17 2 5-5 5 5-68 33
5-53 12 4-17 29 5-9 2 1521186 5-54 22
5-57 10 4-29 7 10-11 26 5-58 22
5-57 12 4-29 11 13-5 2 5-64 32
5-58 31 5-10 3 13-5 14 5-68 32
5-63 16 5-11 2 13-13 12 1521188 5-53 16
5-63 18 5-20 9 13-16 6 5-54 20
5-67 16 5-21 9 1514866 11-3 18 5-54 21
5-67 18 5-22 5 11-9 18 5-54 22
5-68 38 5-23 5 11-19 9 5-54 23
1490533 10-6 6 10-3 6 12-5 13 5-57 16
1492644 10-37 10-5 23 12-9 27 5-58 20
1493458 5-43 5 13-3 5 12-19 13 5-58 21
5-45 5 1502625 5-40 2 12-23 27 5-58 22
1493465 1-5 10 5-58 32 12-35 11 5-58 23
5-39 2 5-68 35 13-19 20 5-64 26
5-40 3 1502626 5-40 2 13-21 18 5-64 30
5-58 30 5-58 32 1516075 7-3 9 5-64 31
5-68 37 5-68 35 1516205 10-3 27 5-64 32
1494024 4-3 2 1503096 13-25 10-5 16 5-64 33
4-4 2 1503648 5-36 19 12-9 31 5-68 26
14-6 See Service Manual ©2017 HYSTER COMPANY
for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

5-68 30 10-5 18 10-10 17 6-9 19


5-68 31 10-8 2 1530243 1-5 6 1539153 5-22 1
5-68 32 10-10 2 1-23 21 5-23 1
5-68 33 10-35 16 1-25 23 1539418 4-25 12
1521309 5-53 1 13-13 32 2-9 20 4-27 12
5-57 1 13-14 5 2-11 19 4-37 12
1522377 7-7 33 1527880 1-9 12 4-2 5 4-39 12
1523479 7-7 31 2-9 12 4-7 9 1539872 5-35 10
1523733 1-30 5 2-13 9 4-28 8 1541988 5-58 29
1523737 1-30 5 4-21 15 5-27 21 5-69 40
1525563 5-53 6 4-23 13 7-4 48 1541991 5-58 28
5-57 6 4-25 39 13-7 2 5-69 39
1525567 5-71 11 4-27 38 1530588 7-7 28 1541992 5-58 28
1525568 5-71 12 4-33 12 1531001 1-5 9 5-69 39
1525584 5-37 37 4-35 12 1-5 13 1542440 5-7 4
1525596 5-36 26 4-37 23 1-6 5 5-9 5
1527876 2-18 9 4-39 23 1-23 20 1543061 7-9 2
4-21 13 8-9 17 1-23 22 1543094 6-7 14
4-23 11 10-3 23 1-25 22 1543102 6-9
4-33 8 13-3 4 1-25 24 1543691 5-9 20
4-35 8 13-13 6 4-5 6 1543698 13-13 29
5-7 13 1527883 10-36 16 5-27 7 1543842 13-13 22
5-9 11 1527884 10-5 2 13-16 7 1543900 4-17 17
1527877 4-17 8 1527885 2-9 22 1531212 5-59 33 1543933 4-17 20
9-7 33 2-11 8 1531312 5-58 30 1544157 6-2 3
13-6 2 2-13 6 5-68 36 8-9 14
13-16 4 2-15 6 5-68 37 1544234 8-10 1
1527878 7-3 19 2-21 1 1531479 5-13 2 1544255 5-15 7
1527879 1-9 6 3-7 5 1531558 1-21 8 1544981 7-16 1
2-5 9 3-34 5 4-17 6 1544982 7-9
2-7 9 1527888 8-3 37 13-2 1 1544984 7-16 1
3-3 7 1527979 2-18 8 1532337 7-8 41 1544987 7-16 1
3-5 10 1528132 5-15 3 1532338 7-3 24 1544988 7-9
4-8 13 1528133 5-15 4 1532571 5-37 37 1544990 7-16 1
4-17 4 1528315 5-15 2 1532664 5-54 19 1544996 8-10
4-25 26 1528573 11-15 19 5-58 19 1544999 8-10
4-25 33 12-32 19 5-64 29 1545546 10-35
4-27 26 1528579 11-15 25 5-68 29 1547757 7-4 40
4-27 32 12-32 20 1532715 7-7 22 1547847 5-63 8
4-37 26 1528630 5-15 5 1532761 5-37 38 5-67 8
4-37 33 1528631 5-15 6 1532774 5-37 39 1548517 5-36 28
4-39 26 1529015 10-6 1533810 5-36 26 5-37 40
4-39 33 11-16 1534417 1-27 9 1548519 5-36 28
5-20 2 12-32 5-3 13 5-37 40
5-21 2 1529046 5-71 11 5-5 6 1549398 5-27 15
5-22 3 5-71 12 1534660 1-35 5 13-17 3
6-2 4 1529366 3-31 1536304 5-22 1 1550626 5-64 24
8-7 16 4-17 23 1536813 1-5 4 5-68 24
8-9 15 5-13 4 1537449 6-9 14 1553541 4-17 9
9-7 36 5-23 3 1537450 6-7 16 1554902 5-7 9
9-11 11 1530010 9-11 4 6-9 16 5-9 8
10-3 25 1530011 10-8 17 1537459 6-7 20 1556623 2-9 33
©2017 HYSTER COMPANY See Service Manual 14-7
for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

2-11 23 5-36 25 1581591 11-15 7 7-18 5


2-13 29 1567470 5-35 1 12-6 43 1584695 7-9 5
2-15 24 5-36 25 12-9 13 7-11 5
1556829 4-25 1 5-37 30 12-20 43 7-13 5
4-27 1 1569973 5-36 26 12-23 13 7-17 5
4-37 1 1574147 1-33 6 1581593 1-29 2 1586013 9-11 7
4-39 1 1574301 1-5 1581827 12-9 14 1586428 5-27 28
1556898 10-6 1579677 4-17 31 12-23 14 1586432 1-28 5
1558219 1-5 4-29 13 12-32 18 1586457 3-25 12
1559567 2-18 4 1580426 8-10 4 1581830 12-32 45 1586627 1-5 5
1561559 5-27 25 1580427 8-10 5 1581833 13-19 7 1586629 2-21 6
13-9 2 1580682 10-3 3 13-21 5 3-34 1
1561755 5-27 25 1581098 6-7 8 1581836 11-4 36 8-7 18
13-9 2 6-9 8 11-10 36 1586759 5-27 27
1561871 4-19 17 1581099 6-7 9 11-15 21 1587440 7-18 1
1562353 1-33 12 6-9 9 12-31 10 1592853 11-4 32
1563369 1-9 9 1581100 6-7 10 1581838 1-29 2 11-10 32
1564044 5-22 2 6-9 10 1581848 10-36 7 12-5 25
5-23 2 1581107 6-7 18 1581849 1-29 4 12-19 25
1565290 9-3 2 6-9 18 12-9 10 1593334 1-11 29
1565303 9-3 6 1581108 6-7 7 12-23 10 8-3 9
1565309 9-3 16 6-9 7 12-32 47 13-13 15
9-3 1581556 11-15 22 1581851 1-23 23 1593336 2-9 31
1565310 9-3 16 12-31 11 1-25 25 2-11 21
9-3 1581557 11-3 11 1581852 1-11 17 2-13 24
1565311 9-4 11-9 11 1-17 10 2-15 19
1565312 9-4 12-3 15 1-19 8 3-7 16
1565316 9-3 12-6 36 10-36 6 8-3 18
1565324 7-7 12-17 15 1581853 1-29 3 1595425 6-9
1565327 7-7 14 12-20 36 1581854 13-19 8 1596420 12-32 49
1565407 4-13 5 1581559 12-9 9 13-21 4 1597381 10-36 5
1566116 5-54 19 12-23 9 1582222 2-9 23 1597448 12-32 31
5-57 19 1581566 11-3 15 2-11 14 1597709 3-31 19
5-64 29 11-9 15 2-13 3 3-38 14
5-68 29 11-15 12 2-15 3 1597710 3-31 21
1566117 5-54 19 12-3 10 3-7 2 3-38 13
5-58 19 12-6 33 1582464 1-5 15 1597773 5-50 14
5-64 29 12-9 19 5-3 11 5-50 15
5-68 29 12-17 10 5-7 11 5-59 32
1566142 9-7 11 12-20 33 5-9 9 5-68 35
1566143 9-7 11 12-23 19 13-6 4 1598660 12-6 39
1566144 9-7 11 12-32 27 1583611 4-2 4 12-20 39
1566420 1-27 6 13-7 6 4-28 6 1599441 3-13 2
5-7 12 1581567 12-32 16 5-27 20 3-15 13
5-9 10 1581579 12-32 55 5-27 30 1599442 3-13 3
5-13 3 1581580 12-32 34 1584643 1-13 2 1599443 3-13 12
13-6 3 1581581 11-15 14 1584693 8-10 5 1599444 3-13 5
13-13 30 12-31 8 1584694 7-11 5 1599445 3-13 8
1566461 7-4 40 1581582 11-15 11 7-12 5 3-19 11
1566462 7-4 40 1581586 1-6 2 7-13 5 3-38 21
1566726 1-5 10 1581587 1-6 3 7-15 5 1599446 3-13 6
1567469 5-35 1 1581590 1-5 3 7-17 5 1599448 3-11 4
14-8 See Service Manual ©2017 HYSTER COMPANY
for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

3-13 9 1599530 3-15 23 1599585 3-17 12 1599853 3-36 9


3-19 10 1599531 3-15 24 1599586 3-17 13 1599868 3-36 23
1599449 3-13 7 1599532 3-15 25 1599589 3-17 15 1599873 3-35 7
1599451 3-13 4 1599533 3-15 26 1599591 3-17 18 1599874 3-35 8
1599454 3-13 13 1599534 3-15 27 1599594 3-17 4 1599875 3-35 9
1599458 3-11 7 1599535 3-15 28 1599595 3-17 3 1599876 3-35 10
3-33 12 1599536 3-15 29 1599596 3-17 5 1599877 3-35 3
1599461 3-33 4 3-15 32 1599597 3-17 6 1599878 3-35 4
1599462 3-33 19 1599537 3-15 30 1599598 3-17 8 1599879 3-35 5
3-38 20 3-15 33 1599604 3-19 1 1599887 3-35 2
1599463 3-15 6 1599538 3-15 31 1599605 3-19 2 1599893 3-35 12
3-33 18 1599539 3-15 34 1599606 3-19 3 1599894 3-35 15
1599464 3-15 7 1599540 3-15 35 1599607 3-19 4 1599895 3-35 13
3-33 17 1599541 3-15 36 1599610 3-19 7 1599896 3-35 14
3-38 19 1599542 3-15 37 1599611 3-19 9 1599904 3-13 1
1599466 3-33 10 1599543 3-21 2 1599613 3-19 12 1599905 3-13 14
1599468 3-19 8 3-38 7 1599798 3-31 20 3-38 2
3-33 15 1599544 3-15 8 1599801 3-25 8 1599907 3-27 15
3-38 10 1599545 3-15 1 3-31 23 1599908 3-27 16
1599469 3-33 14 1599546 3-15 2 1599802 3-31 24 1599909 3-27 17
3-38 11 3-38 6 1599803 3-31 13 1599910 3-27 18
1599470 3-15 46 1599547 3-15 3 3-38 12 1599911 3-27 19
3-19 5 1599548 3-15 4 1599807 3-31 2 1599912 3-27 20
3-33 6 1599549 3-15 5 1599808 3-31 3 1599913 3-27 21
1599471 3-33 13 1599550 3-15 9 1599809 3-31 4 1600086 3-25 11
1599472 3-33 7 3-38 18 1599810 3-31 5 3-38 16
1599473 3-33 5 1599555 3-15 47 1599811 3-31 6 1600087 3-38 26
1599475 3-21 3 1599556 3-21 1 1599812 3-31 11 1600273 3-15 10
3-33 11 1599557 3-15 39 1599814 3-31 12 1600276 3-17 1
1599476 3-33 3 1599559 3-21 4 1599816 3-31 8 1600277 3-17 2
1599479 3-11 1 1599560 3-21 5 1599818 3-29 1 1600278 3-17 1
1599480 3-11 2 3-38 8 1599819 3-15 41 1600279 3-17 2
1599481 3-11 3 1599561 3-21 6 3-29 2 1600491 9-3 20
3-38 23 1599562 3-21 7 1599821 3-29 15 1600492 9-3 20
1599486 3-15 44 1599563 3-21 8 1599822 3-29 13 1602431 5-37 32
1599489 3-15 15 1599565 3-21 10 1599823 3-29 14 5-37 35
1599516 3-15 16 3-38 24 1599824 3-29 12 1603465 8-10
1599517 3-15 17 1599567 3-21 11 1599825 3-29 11 1603466 8-10
1599518 3-15 18 1599568 3-21 12 1599826 3-29 10 1603489 8-10 1
1599519 3-15 19 3-23 7 1599827 3-29 9 1603490 8-10 1
3-38 9 1599569 3-23 1 1599828 3-29 8 1603701 1-11 15
1599520 3-15 20 1599570 3-23 2 1599829 3-29 7 1-19 15
3-38 3 1599572 3-23 4 1599830 3-29 6 1606531 7-7
1599521 3-15 21 1599574 3-17 11 1599831 3-29 4 1606735 5-16 3
1599522 3-15 43 3-23 6 3-38 15 1607549 5-37 31
3-38 4 1599576 3-23 9 1599832 3-29 5 1608616 3-27 6
1599523 3-15 42 1599578 3-23 11 1599841 3-25 9 1608617 3-27 7
3-38 5 1599579 3-23 8 1599842 3-25 7 1608654 1-28 3
1599525 3-15 11 3-31 14 1599843 3-25 14 4-28 7
1599526 3-15 12 1599580 3-23 14 1599847 3-36 3 13-5 15
1599528 3-15 14 1599581 3-23 13 1599850 3-36 6 1609864 13-10 5
1599529 3-15 22 1599582 3-23 12 1599851 3-36 7 1610852 4-29 9
©2017 HYSTER COMPANY See Service Manual 14-9
for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1613324 1-23 18 1669114 4-21 16 1719938 3-36 2 4-39 35


1-25 20 4-23 14 1719939 3-36 25 2021810 10-8 15
4-2 3 1669680 10-9 23 1719941 3-36 5 10-10 15
7-4 47 10-11 35 1719942 3-36 10 2021817 10-9 18
1613433 1-5 7 1670032 13-27 6 1719943 3-36 8 10-10 18
1615251 4-25 13-29 5 1719944 3-36 15 2021892 9-13 21
4-27 1673754 13-27 5 1719945 3-36 18 2021896 10-35 5
4-37 13-29 4 1719946 3-36 19 2021908 10-3 7
4-39 1677793 4-5 3 1719947 3-36 16 10-5 3
1622946 12-15 7 1677833 4-5 8 1719948 3-36 11 2021909 10-3 18
12-29 7 1687435 1-27 1719949 3-36 22 2021915 6-11 8
1623050 5-59 33 1688697 8-10 1 1719950 3-36 21 2021917 6-5 32
5-68 36 1689544 4-7 5 1719951 3-36 12 6-15 8
1626461 12-31 14 1689746 3-29 3 1719952 3-36 13 2021933 10-3 4
1626727 5-53 9 1693371 7-4 45 1719953 3-37 26 10-5 7
5-53 11 1694442 5-27 8 1719964 3-36 4 2022013 3-5 6
5-57 9 1694700 1-19 12 1719965 3-36 17 6-5 20
5-57 11 1694830 1-11 25 1719970 3-31 9 2022352 7-7 27
5-63 17 1695284 13-15 2 1719973 3-36 20 2022509 4-30 2
5-63 19 1696161 11-15 20 1720462 3-17 14 9-7 16
5-67 17 12-9 28 2004005 13-3 6 9-7 30
5-67 19 12-23 28 2013088 12-15 9 2022553 6-12 8
1633069 9-13 27 12-32 21 2013089 12-15 8 2022719 1-11 14
1634455 4-19 2 1696233 13-5 3 2021237 8-7 15 2-9 7
1634456 4-19 3 1698449 5-31 9 2021287 7-7 20 2-11 17
1641250 1-11 15 5-31 20 2021326 6-12 6 2-13 17
1-17 15 5-33 9 2021328 6-12 3 2-15 10
1-19 15 5-33 20 2021339 9-7 13 3-7 11
1641944 5-36 15 1703891 1-14 1 2021388 6-11 9 4-21 17
1641945 5-36 15 1703892 1-15 5 2021389 6-5 23 4-23 15
1641947 5-36 17 1703893 1-15 1 2021395 1-2 6 4-25 18
1641949 5-37 31 1703898 1-13 1 2021434 9-7 20 4-27 18
1643935 5-20 4 1703901 1-13 1 9-7 27 4-33 10
1643936 5-21 4 1704528 5-31 11 2021470 7-3 15 4-35 10
1644398 5-9 19 5-33 11 2021510 7-3 35 4-37 18
1644624 4-19 4 1704529 5-31 13 2021512 2-5 22 4-39 18
1646456 2-18 2 5-33 13 2-7 22 13-7 4
1650640 1-21 27 1705359 5-31 12 3-3 20 2022901 5-43 19
1650797 5-35 6 5-33 12 3-5 24 5-43 22
5-37 42 1707826 3-11 6 2021652 7-3 38 5-45 22
1652290 5-27 24 1709587 5-31 8 2021683 4-29 13 5-45 25
13-9 1 5-33 8 2021685 4-17 30 2022946 9-7 22
1654013 5-27 23 1709980 1-23 19 4-29 13 2022973 2-9 5
13-9 1-25 21 2021687 4-19 14 2-11 5
1655865 1-21 2 1710006 1-23 14 4-29 4 2-13 19
1-21 10 1-25 16 2021719 1-5 11 2-15 12
1660415 12-6 40 1-27 4 5-29 12 3-7 20
12-20 40 10-8 11 2021809 4-21 6 2023006 2-9 9
1661511 1-21 1 10-11 32 4-23 6 2-11 10
1-21 9 1710007 1-27 10 4-25 23 2-13 21
1661688 5-9 21 1719933 3-36 14 4-27 23 2-15 14
1665758 5-27 4 1719937 3-36 1 4-35 13 3-7 13
14-10 See Service Manual ©2017 HYSTER COMPANY
for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

2023007 2-9 9 2027744 9-13 4 2030675 2-5 7 2045647 6-12 7


2-11 10 2027817 7-7 40 2-7 7 6-15 19
2-13 22 2027828 7-3 21 3-3 5 2045648 6-15 3
2-15 15 2027949 4-25 34 3-5 8 2045649 6-15
3-7 14 4-27 33 2030677 2-5 7 2045872 11-7 3
2023421 7-3 36 4-37 34 2-7 7 2046164 12-27 3
2023463 5-54 24 4-39 34 3-3 5 2047782 4-21 5
5-58 24 13-5 9 3-5 8 4-23 5
5-63 23 13-13 11 2030678 2-5 7 4-33 5
5-67 23 2027984 8-7 13 2-7 7 4-35 5
2023719 6-5 36 2027998 4-30 3 3-3 5 2049855 5-50 16
6-11 6 9-7 18 3-5 8 2050634 5-43 23
2023748 7-7 7 2028063 9-7 34 2030679 2-5 7 5-43 31
2023976 6-5 28 2028152 9-13 17 2-7 7 5-45 26
7-7 6 2028265 2-5 14 3-3 5 5-45 29
2023995 6-11 2 2-7 14 3-5 8 5-45 35
2023997 6-15 2 3-3 12 2034460 1-33 16 5-50 19
2026861 7-7 29 3-5 16 2037317 9-7 14 5-71 5
2027154 9-7 23 2028634 10-3 10 2037323 9-3 21 2050635 5-43 23
2027337 4-21 12 10-5 6 2037340 9-3 19 5-45 26
4-23 10 2028867 6-11 11 2037341 9-3 22 5-45 29
4-33 7 2029171 2-5 23 2037343 9-3 7 5-50 19
4-35 7 2-7 23 2037517 9-3 17 5-71 5
2027356 1-27 15 2029223 2-5 21 2037518 9-3 17 2054988 10-13 1
2027633 7-3 27 2-7 21 2039248 13-13 2 10-23 1
2027655 1-27 3 3-3 19 2042745 10-9 2054990 10-13 3
5-10 8 3-5 23 10-11 10-23 3
5-11 8 2029261 6-15 18 2043160 2-24 2054995 10-17 6
2027660 8-3 15 2029338 6-15 9 3-31 10-18 7
2027661 7-7 19 2029350 6-15 15 2043274 6-5 25 10-19 7
2027662 7-7 39 2029351 6-15 12 2043276 6-5 18 2054996 10-17 19
2027663 7-7 37 6-15 17 2043438 6-11 2 10-18 16
2027664 8-3 12 2029383 7-7 15 2043528 13-19 3 10-19 14
2027665 8-3 26 2029432 6-5 31 13-21 15 2054997 10-17 16
2027673 4-21 4 2029436 7-7 18 13-25 10-18 12
4-23 4 2029499 7-3 31 2043529 13-19 3 10-19 11
4-25 22 7-8 45 13-21 15 2054998 10-17 18
4-25 37 2029523 7-3 20 13-25 10-19 13
4-27 22 2029526 9-13 23 2043531 13-19 4 2055001 10-17 3
4-27 36 2029527 9-13 24 13-21 11 10-18 3
4-33 4 2029596 5-29 11 2043532 13-19 4 10-19 3
4-35 4 2029610 6-5 11 13-21 11 10-27 3
4-37 22 2029623 9-13 25 2043533 13-19 5 10-29 20
4-37 28 2029626 10-36 15 13-21 8 10-31 9
4-39 22 2030158 4-25 17 2043534 13-19 5 2055002 10-15 20
4-39 28 4-27 17 13-21 8 10-18 4
13-13 17 4-37 17 2044370 8-4 8 10-19 4
2027716 4-25 14 4-39 17 10-37 8 10-21 2
4-27 14 2030673 2-5 7 2044712 5-15 1 10-25 26
4-37 14 2-7 7 2044949 5-43 18 10-29 19
4-39 14 3-3 5 5-45 21 10-31 17
13-13 8 3-5 8 2045300 6-5 33 10-33 5
©2017 HYSTER COMPANY See Service Manual 14-11
for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

2055003 10-17 7 2062651 11-4 35 7-16 4 2080047 5-19 2


10-18 8 12-6 29 2070080 7-10 4 2080048 5-19 2
10-19 6 2062652 11-10 35 7-12 4 2080050 5-19 3
2055004 10-15 11 12-20 29 7-13 4 2080066 1-25 8
10-17 20 2062686 11-4 30 7-16 4 2080167 5-19 1
10-18 17 12-5 23 2070081 8-10 2 2080168 1-27 1
10-19 15 2062687 11-10 30 2070083 8-10 3 2080171 5-19 6
10-25 25 12-19 23 2070223 1-5 10 2080187 4-30 5
10-27 14 2062875 1-21 23 2070996 5-29 13 2080612 6-11 2
10-29 12 2062961 13-13 20 2071261 13-16 5 2080616 6-5 10
10-31 8 2065745 5-20 5 2071517 4-7 99 2080619 4-30 1
2055047 8-7 1 5-21 5 2072975 5-27 29 2080633 9-7 8
2055050 10-8 4 2065919 10-9 22 2073087 12-27 3 2080634 9-7 19
10-10 4 10-10 11 12-27 3 2080643 4-19 13
2055051 10-8 6 2066137 4-17 18 2074209 1-35 1 4-29 2
2055131 10-11 23 2066599 1-9 13 2074501 1-33 14 2080648 7-3 29
2055155 8-7 1 4-27 27 2074599 1-35 1 2080650 7-3 28
8-7 1 2067044 8-10 2 2075417 1-33 10 2080654 7-4 44
2055156 8-7 1 2067045 8-10 3 2075454 7-15 3 2080675 3-23 15
2055157 8-7 1 2067900 3-9 1 7-18 3 2080676 3-27 1
8-7 1 2068377 3-21 2075455 7-15 4 2080678 3-31 17
2056824 5-27 1 3-38 25 7-18 4 2080681 3-31 1
2056826 5-27 1 2068378 3-21 9 2075655 1-35 15 2080783 4-25 3
2057764 5-19 5 3-33 20 2076026 4-17 16 4-27 3
2058929 7-7 10 2069454 1-5 10 2076153 7-7 24 4-37 3
2059511 10-8 9 2070024 1-23 16 2076289 1-28 4 4-39 3
10-9 22 1-25 18 2077818 12-27 3 2080795 9-3 27
10-10 11 2070073 7-10 3 2077983 3-19 6 2080796 9-3 27
10-10 13 7-12 3 2079311 7-7 4 2080797 9-3 12
2059656 5-29 10 7-13 3 2079314 7-7 3 2080798 9-3 12
2060696 8-3 38 7-16 3 2079337 10-8 14 2081171 5-61 3
2060809 10-3 3 2070074 7-9 3 10-10 14 5-61 9
10-5 8 7-10 3 2079433 6-5 8 2081173 5-43 24
2060858 6-5 22 7-13 3 2079518 7-8 42 5-43 25
2061325 7-3 39 7-16 3 2079522 7-3 26 2081224 7-7 11
2061328 5-50 19 2070075 7-10 3 2079523 7-7 2 2081253 5-40 5
5-71 5 7-13 3 2079532 9-7 7 5-43 15
2061333 5-36 22 7-16 3 2079533 4-25 26 5-45 18
5-49 2 2070076 7-9 3 4-27 26 5-50 12
5-49 3 7-10 3 4-37 26 2081254 5-43 33
5-49 4 7-13 3 4-39 26 5-45 36
5-49 5 7-16 3 7-3 34 2081255 4-25 4
5-49 7 2070077 7-9 4 7-7 35 4-27 4
5-49 8 7-11 4 2079535 9-7 12 4-37 4
5-49 9 7-13 4 2079537 7-7 32 4-39 4
5-49 10 7-17 4 2079541 6-5 17 5-40 6
5-50 16 2070078 7-11 4 2079547 13-13 19 5-43 2
5-50 18 7-13 4 2079548 13-13 25 5-45 2
5-50 19 7-17 4 2079554 6-5 15 5-49 6
5-71 3 2070079 7-9 4 2079560 9-13 18 2081274 3-31
5-71 5 7-10 4 2079757 3-11 5 6-12 11
2061646 10-35 12 7-13 4 2079758 3-17 17 2081279 6-11 11
14-12 See Service Manual ©2017 HYSTER COMPANY
for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

2081280 6-11 11 4-33 6 2084306 3-33 21 5-11 7


2081332 5-38 1 4-35 6 2084307 3-33 22 2085801 2-5 13
5-54 35 2082037 4-33 2 2084308 3-33 23 2-7 13
5-59 35 4-35 2 3-38 22 3-3 11
2081356 1-25 4 2082039 9-13 8 2084309 3-33 8 3-5 15
2081357 1-23 4 2082042 9-13 11 2084311 3-33 24 2086971 1-35 10
2081358 1-23 5 2082043 1-9 10 2084312 3-11 10 2086973 1-35 9
1-25 5 2082044 1-9 2 3-33 25 2086974 1-35 11
2081385 5-7 6 2082045 1-9 4 3-39 27 2087129 10-8 3
5-29 8 2082050 1-9 1 2084313 3-11 9 10-10 3
2081402 2-21 3 2082102 1-27 13 2084314 3-11 8 2087130 10-8 5
3-34 2 2082103 1-27 14 2084315 3-15 45 2087131 10-8 7
2081468 7-3 23 2082104 1-27 18 2084316 3-15 38 10-10 10
2081469 7-3 22 2082105 1-27 11 2084317 3-23 3 2087450 10-13 2
2081542 7-7 21 2082106 1-27 12 2084318 3-23 5 10-23 2
2081554 9-7 29 2082131 8-7 4 2084319 3-23 10 2087455 10-13 4
2081562 9-7 2082189 10-5 11 2084320 3-23 16 10-23 4
2081566 9-7 6 2082210 9-11 6 2084322 3-17 10 2087502 10-36 12
2081569 9-7 28 2082402 9-7 11 2084323 3-17 17 2087826 10-17 17
2081571 9-7 28 2082403 9-7 24 2084325 3-19 13 10-18 13
2081587 2-16 6 2082405 9-7 11 2084326 3-19 14 10-19 12
3-9 6 2082406 9-7 11 2084327 3-31 15 2087828 10-17 11
2081588 2-16 5 2082407 9-7 11 2084330 3-31 7 10-25 43
3-9 5 2082412 9-7 28 2084331 3-31 10 10-27 19
2081589 2-16 8 2082465 4-37 20 2084349 3-27 2 2087834 10-15 6
3-9 8 4-39 20 2084354 3-27 5 2087836 10-21 8
2081640 9-7 10 2082640 9-13 20 2084355 3-27 4 2087841 10-15 14
2081840 4-29 13 2082641 7-3 32 2084356 3-27 3 10-25 22
2081841 7-3 30 7-7 36 2084430 3-27 8 2087842 10-25 23
2081859 10-9 20 2082673 9-13 6 2084431 3-27 9 2087844 10-17 13
10-11 20 2082856 7-3 22 2084436 3-27 10 10-25 42
2081860 10-9 21 2082857 7-3 23 2084442 3-27 12 10-27 21
10-11 22 2082872 9-13 28 2084443 3-27 13 2087845 10-15 7
2081863 10-8 10 2082912 4-37 25 2084444 3-27 14 2087846 10-15 10
10-11 30 4-39 25 2084448 3-25 1 2087849 10-15 9
2081886 10-8 16 2083480 1-27 18 2084449 3-25 2 2087850 10-18 15
10-10 16 2083605 4-25 13 2084450 3-25 3 2087851 10-18 11
2081918 3-7 7 4-27 13 2084451 3-25 4 2088124 11-13 3
2081919 2-9 6 4-37 13 2084452 3-25 5 2088400 4-33
2-11 15 4-39 13 2084453 3-25 6 2088402 4-33 1
2-13 16 2083606 4-25 15 2084454 3-25 10 4-37 19
2-15 9 4-27 15 2084466 3-35 6 2089026 9-13 22
3-7 9 4-37 15 2084467 3-35 11 2089188 13-13 10
2081947 3-35 16 4-39 15 2084471 3-17 9 2089368 4-19 5
2081974 3-25 13 2083607 4-25 36 2084480 3-38 1 2089649 2-5 6
2082003 9-13 3 4-27 35 2084606 1-27 16 2-7 6
2082020 9-13 12 4-37 29 2085125 6-7 3-3 4
2082021 9-13 13 4-39 29 2085126 6-7 3-5 4
2082033 4-21 7 2083949 1-9 11 2085127 6-7 2089654 2-5 8
4-23 7 2083984 8-7 19 2085129 6-7 6 2-7 8
4-25 24 2084304 3-33 16 6-9 6 3-3 6
4-27 24 2084305 3-33 9 2085247 5-10 7 2089745 1-9 5
©2017 HYSTER COMPANY See Service Manual 14-13
for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

2089780 2-9 24 2096490 10-13 10 8-7 3 2311502 9-13 29


2-11 25 2097069 7-3 2 2101708 3-33 1 2314499 5-7 7
2089834 13-13 18 9-3 2102323 3-7 4 5-9 6
2089837 13-13 13 2097070 7-3 3 2102640 1-39 1 2314734 13-13 2
2089840 13-13 14 9-3 2102678 1-35 16 2314740 5-50 19
2089928 4-30 1 2098083 5-27 31 2104666 6-5 21 5-71 5
2090361 4-7 11 2098084 5-27 32 6-12 4 2314741 5-36 22
2090365 13-5 16 2098085 5-27 33 2105054 6-11 3 5-49 4
2090369 13-5 6 2098230 9-11 9 2105103 6-11 5 5-49 5
2090557 13-5 7 2098296 5-19 2105104 6-11 4 5-49 7
2090613 5-15 2098297 5-19 2105105 6-5 14 5-49 8
2090706 10-8 8 2098298 5-19 4 2105106 6-11 7 5-49 10
10-10 12 2098541 8-7 3 2105107 6-5 34 5-50 16
2090881 5-3 6 2098745 9-3 2105226 6-5 24 5-50 18
5-5 6 2098746 9-3 2105228 2-16 13 5-71 3
2091238 3-13 1 2098747 9-3 1 3-9 12 2314747 5-50 13
2091344 1-27 17 2098748 9-3 1 6-5 37 2314770 5-43 30
2091458 10-10 6 2099571 7-7 30 2105803 4-7 5 5-50 18
2092207 1-27 2099870 4-25 31 2107165 2-5 16 5-53 5
2092241 10-10 5 4-27 30 2-7 16 5-57 5
2092548 3-13 10 4-37 31 3-3 14 5-63 11
2092549 3-13 10 4-39 31 3-5 18 5-67 11
2092550 3-17 7 2099872 10-8 1 2107750 3-31 16 5-71 3
2092551 3-17 7 2099951 1-17 1 2107969 1-11 24 2314771 5-43 31
2092552 3-13 11 2100133 10-10 1 2108220 7-7 5 5-61 1
2092553 3-13 11 2100204 5-53 15 2108249 5-31 5 2314772 5-61 2
2092925 10-11 27 5-57 15 2110269 8-7 10 2314773 5-61 2
2092926 10-11 21 5-64 25 2110791 5-31 2 2314775 5-61 1
2093098 10-10 7 5-68 25 5-31 3 2314777 5-43 1
2093120 13-5 6 2100625 3-11 5-31 4 5-43 20
2093355 1-35 12 3-13 5-33 2 5-45 1
2093753 7-7 8 3-15 5-33 3 5-45 23
2094215 9-13 3-17 5-33 4 5-53 7
2094225 1-9 7 3-19 5-33 5 5-57 7
2094226 9-13 1 3-21 2110792 5-31 4 5-63 14
2095599 8-7 2 3-23 5-33 5 5-67 14
2095889 4-2 3-25 2110942 5-31 19 2314778 5-43 14
2096412 10-25 29 3-27 5-33 19 5-45 17
2096413 10-25 7 3-29 2111769 5-31 7 2314892 7-4 49
2096414 10-15 19 3-31 5-33 7 2795583 5-50 13
10-25 32 3-33 2111770 5-31 17 3071815 13-13 2
2096416 10-25 9 3-35 5-33 17 4000205 7-3 13
2096419 10-25 38 3-36 2111799 5-31 6 4004775 1-21 18
2096425 10-25 3 2100632 3-35 1 5-33 6 4004776 1-17 5
2096429 10-25 41 2100927 3-33 2 2111800 5-31 15 1-21 20
2096433 10-25 13 2101107 3-7 3 5-33 15 4005010 1-19 16
2096435 10-25 17 2101680 8-7 2 2111847 1-2 3 1-21
10-27 8 2101681 8-7 2 2302899 10-37 10 4007318 1-17 9
10-29 17 8-7 3 2304281 9-7 3 1-19 7
10-31 15 2101683 8-7 2 2305658 8-3 25 1-21 17
2096443 10-29 7 8-7 3 2306118 10-3 28 4007319 1-21 15
2096453 10-27 25 2101684 8-7 2 10-5 22 4007891 1-11 22
14-14 See Service Manual ©2017 HYSTER COMPANY
for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4007955 5-7 17 13-21 2 4045843 7-10 1 4051501 11-15 8


4011397 1-9 9 4034634 13-27 11 4045984 7-15 1 12-6 38
4013267 12-6 41 13-29 7 4045987 7-12 1 12-20 38
12-20 41 13-31 4045990 7-12 1 12-32 42
4013268 11-15 5 4034635 13-29 7 4046205 12-15 2 4051885 12-32 48
12-31 6 13-31 4046207 12-15 2 4052261 12-9 15
4016370 12-32 25 4035750 1-33 4 4046213 12-15 2 12-23 15
4019019 4-9 1 4036586 1-13 16 4046216 12-15 2 4052568 12-9 5
4019051 2-20 11 1-15 4046235 12-15 1 12-23 5
2-42 6 4040259 4-8 3 4046237 12-15 1 4053079 1-11 15
4-13 19 4041105 12-13 1 4046243 12-15 1 4053417 5-35 1
4019090 4-13 14 4041107 12-13 1 4046246 12-15 1 5-36 25
4019092 2-41 8 4041112 12-13 1 4046268 12-29 2 5-37 30
4-8 2 4041115 12-13 1 4046270 12-29 2 4053806 12-5 1
4019099 4-8 5 4041238 12-27 1 4046271 12-29 2 12-19 1
4019118 4-13 6 4041239 12-27 1 4046275 12-29 2 4053808 12-5 1
4019119 4-13 2 4041240 12-27 1 4046308 12-29 1 4053810 12-19 1
4019120 2-43 3 4041243 12-27 1 4046310 12-29 1 4053811 12-19 1
4-13 3 4042928 7-7 23 4046311 12-29 1 4053813 12-5 1
4019121 4-13 4 4042929 7-7 23 4046315 12-29 1 4053814 12-19 1
4019192 5-27 9 4042986 2-18 4 4046434 13-21 1 4053816 12-5 1
4023295 5-37 31 4043982 4-7 1 4046492 1-15 4 4053838 12-9 1
4025477 6-7 2 4044956 13-17 2 4046548 12-9 18 12-23 1
6-9 2 4045049 13-14 6 12-23 18 4053840 12-9 1
4025685 5-37 31 4045422 5-53 16 4046933 5-15 4053842 12-23 1
4027341 1-13 17 5-57 16 4047012 4-17 10 4053843 12-23 1
4029051 11-4 38 5-64 26 4047908 5-37 33 4053845 12-9 1
11-10 38 5-68 26 4048508 11-9 21 4053846 12-23 1
12-6 34 4045423 5-53 16 4048778 12-32 44 4053848 12-9 1
12-20 34 5-57 16 4048781 11-15 4 4054062 11-3 24
4029943 7-7 23 5-64 26 12-31 5 4054067 11-3 24
4029944 7-7 23 5-68 26 4048782 12-6 42 11-9 24
4030278 1-11 6 4045802 7-13 1 12-20 42 4054072 11-3 24
4030279 1-11 7 4045803 7-13 2 4048783 12-32 43 4054076 11-9 24
4031653 13-10 3 7-15 2 4048784 12-32 46 4054558 11-4 29
4031973 11-3 12 4045805 7-10 1 4049172 12-31 15 11-10 29
11-9 12 4045806 7-10 2 4049173 12-6 37 12-6 35
12-3 12 7-12 2 12-20 37 12-20 35
12-9 7 4045808 7-10 1 4049218 12-32 37 4054944 11-3 21
12-17 12 4045809 7-10 2 4050091 11-15 4 12-5 9
12-23 7 7-12 2 12-31 5 12-19 9
4033412 11-3 10 4045812 7-13 1 12-32 43 4055430 12-35 1
11-9 10 4045813 7-13 2 12-32 46 4055473 12-35 1
12-3 14 4045815 7-10 1 4050800 5-9 18 4055505 12-15 14
12-17 14 4045816 7-10 2 4050817 13-27 4 4055506 12-29 14
4033414 11-3 8 4045818 7-10 1 13-29 3 4055582 12-5 27
11-9 8 4045819 7-10 2 4051079 11-3 14 12-19 27
12-3 16 4045821 7-13 1 11-9 14 4055634 13-27 10
12-17 16 4045824 7-10 1 12-3 9 13-29 11
4033955 13-19 2 4045827 7-10 1 12-17 9 4055683 12-32 30
13-21 2 4045830 7-13 1 4051293 11-15 6 4056718 12-9 21
4033960 13-19 2 4045834 7-10 1 12-31 7 12-23 21
©2017 HYSTER COMPANY See Service Manual 14-15
for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

12-32 38 4065214 13-19 1 4098513 9-3 3 4110041 2-18 7


4057313 12-9 11 4068196 3-15 40 4099352 4-7 16 4110042 2-20 8
12-23 11 4068201 3-38 17 4-9 2 4110044 2-18 12
4057611 12-9 12 4068202 3-31 22 4099377 9-7 29 4110059 4-11 1
12-23 12 4072704 11-9 17 4101579 12-20 32 4110060 4-11 2
4057777 12-32 26 12-23 25 4101928 10-3 19 4110061 4-11 3
4058157 1-13 21 4072717 11-3 17 10-5 1 4110062 4-11 4
4058427 13-31 28 4073259 5-36 19 4103377 13-3 4110063 4-11 5
4058916 11-4 37 5-36 20 4103420 2-9 17 4110065 4-11 7
11-10 37 5-36 23 2-13 4 4-13 8
4058926 12-32 23 5-36 24 4104445 2-18 13 4110066 2-20 10
4058930 11-15 9 4073293 5-36 28 4104446 2-20 12 4-11 8
4058935 11-15 10 5-37 40 2-23 8 4-13 9
4059108 12-32 35 4077618 4-19 18 4104456 2-23 1 4110071 4-13 13
4059109 12-32 39 4081768 12-9 20 4107507 12-3 1 4110072 4-13 12
4059405 1-35 7 12-23 20 12-17 1 4110075 4-13 22
4059830 11-15 13 4082001 12-32 32 4107509 12-3 1 4-14 2
4060812 2-9 13 4082003 12-35 12 4107510 11-3 1 4110078 4-13 17
2-13 11 4082004 13-21 1 4107512 12-17 1 4110079 4-13 18
4061309 12-9 22 4082005 12-35 12 4107513 12-17 1 4110365 2-9 19
12-23 22 4082006 13-21 1 4107515 11-3 1 2-11 13
12-32 36 4082846 11-3 16 11-9 1 2-13 2
4061318 13-27 7 11-9 16 12-3 1 2-15 2
13-29 10 12-3 8 4107516 12-17 1 4110388 4-2 2
4061319 13-27 8 12-17 8 4107518 12-3 1 4110495 2-5 17
13-29 9 4083380 1-30 1 4107521 11-3 1 2-7 17
4062635 5-36 28 4083381 1-30 1 4107526 11-9 1 3-3 15
5-37 40 4083646 1-30 2 4108118 2-9 18 3-5 19
5-54 25 4083647 1-30 3 2-13 8 4111007 4-8 10
5-58 25 4083648 1-30 4 4108190 2-16 1 4111042 2-40 6
4062637 5-36 29 4083649 1-30 5 4108191 2-16 2 4111124 4-13 1
5-54 26 4083651 1-30 5 4108249 5-50 14 4111125 4-13 1
5-58 26 4083873 1-30 1 4108250 5-50 15 4111127 2-18 10
4062712 5-37 30 4083875 1-30 1 4108552 2-11 7 4111190 4-14 3
4063703 13-31 7 4083879 1-30 1 2-15 4 4111208 2-45 2
4063717 13-31 23 4083880 1-30 1 4108941 1-5 2 4111209 2-45 3
4063797 5-36 19 4083882 1-30 1 4108965 2-5 18 4111210 2-45 4
5-36 20 4084441 13-31 27 2-7 18 4111211 2-41 7
5-36 23 4084991 13-31 10 3-3 16 4111228 2-42 2
5-36 24 4084993 13-31 3 3-5 20 4111229 2-51 2
4064606 11-7 1 4085110 5-21 10 4108996 1-5 1 4111232 2-41 4
4064611 11-7 1 4086499 2-9 11 4109638 1-23 6 2-51 1
4064616 11-7 1 2-11 6 1-25 6 4111235 2-40 9
4064640 11-13 1 2-13 5 4109974 5-20 6 2-52 5
4064650 11-13 1 2-15 5 5-21 6 4111238 2-41 10
4065036 13-31 25 4086500 2-9 14 4109994 2-16 3 2-51
4065167 12-6 32 2-13 13 4110027 2-37 1 4111239 2-47 12
4065168 12-6 31 4087450 5-61 3 4110028 2-37 2 4111250 2-52 2
12-20 31 5-61 9 4110029 2-37 4 4111253 2-41 1
4065173 11-19 1 4087835 10-25 11 4110030 2-37 5 4111255 2-41 3
4065188 13-19 1 4094634 10-9 24 4110031 2-37 6 4111256 2-41 6
4065200 11-19 1 10-11 34 4110035 2-39 2 4111260 2-37 3
14-16 See Service Manual ©2017 HYSTER COMPANY
for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4111261 2-43 7 4111705 2-27 14 4112107 2-31 7 4112348 2-47 13


4111262 2-43 4 4111706 2-27 15 4112108 2-31 8 4112349 2-47 14
4111264 2-43 5 4111713 2-27 16 4112109 2-31 9 4112350 2-47 15
4111265 2-43 6 4111714 2-27 17 4112110 2-31 10 4112351 2-47 16
4111266 2-43 8 4111715 2-27 18 4112111 2-31 11 4112352 2-47 17
4111270 2-42 3 4111716 2-27 19 4112112 2-31 13 4112353 2-47 19
4111271 2-42 4 4111717 2-27 19 4112113 2-31 14 4112355 2-47 21
4111272 2-42 5 4111718 2-27 19 4112114 2-31 15 4112356 2-47 22
4111273 2-42 7 4111719 2-27 19 4112115 2-31 16 4112357 2-47 23
4111274 2-42 8 4111727 2-27 19 4112116 2-31 17 4112358 2-47 25
4111275 2-42 9 4111733 2-27 20 4112117 2-31 18 4112359 2-47 26
4111276 2-31 38 4111734 2-27 4 4112118 2-31 19 4112360 2-47 27
2-45 5 4111735 2-27 4 4112119 2-31 20 4112361 2-47 11
4111631 4-14 1 4111736 2-45 8 4112120 2-31 21 4112416 2-48 1
4111632 2-45 6 4111737 2-45 9 4112121 2-31 22 4112417 2-48 2
4111645 2-45 7 4111738 2-45 10 2-31 30 4112418 2-48 3
4111647 2-16 4 4111739 2-45 11 4112122 2-31 23 4112419 2-48 5
2-19 5 4111740 2-45 12 4112123 2-31 24 4112420 2-48 6
4111670 2-33 1 4111742 2-45 15 4112124 2-31 26 4112698 4-9 3
4111671 2-33 3 2-48 4 4112125 2-31 27 4112701 2-42
4111672 2-33 4 4111743 2-45 18 4112126 2-31 28 4112739 2-9 27
4111673 2-33 6 4111744 2-45 19 4112127 2-31 29 4112882 2-11 18
4111674 2-33 7 4111745 2-45 20 4112128 2-31 31 4113478 2-9 1
4111675 2-29 1 4111746 2-45 21 4112130 2-31 32 2-11 2
4111676 2-29 14 4111747 2-45 22 4112131 2-31 33 2-13 10
4111678 2-29 2 4111749 2-45 25 4112132 2-31 34 2-15 8
4111679 2-29 3 4111751 2-45 26 4112133 2-31 35 4113562 10-3 32
2-42 10 4111753 2-35 1 4112320 2-31 36 10-7
4111680 2-29 13 4111755 2-35 2 4112321 2-31 37 4113614 5-20 1
4111681 2-27 12 4111756 2-35 3 4112322 2-31 39 4113717 5-21 1
2-29 4 4111757 2-20 17 4112323 2-31 40 4113784 4-17 3
4111682 2-29 5 2-35 4 4112324 2-31 12 4114425 8-4 9
4111683 2-29 8 4111758 2-35 5 4112325 2-38 1 4114426 8-4 2
4111684 2-29 9 4111759 2-20 18 4112327 2-38 2 4114429 8-4 1
4111685 2-29 10 2-35 6 4112328 2-38 3 4114974 4-21 1
4111686 2-29 11 4111760 2-35 7 4112329 2-38 4 4-25 19
4111687 2-29 12 4111761 2-35 8 2-47 18 4114979 4-21 10
4111691 2-27 1 4111762 2-35 9 4112330 2-38 5 4-23 8
4111692 2-27 2 4111763 2-35 11 4112331 2-38 6 4-25 29
4111693 2-27 3 4111764 2-35 11 4112332 2-38 7 4-27 28
4111694 2-27 4111765 2-35 11 4112333 2-38 8 4115547 2-21 2
4111695 2-27 5 4111766 2-35 10 4112334 2-38 9 4115720 2-13 12
4111696 2-27 6 4111767 2-35 12 4112336 2-38 10 4115721 2-9 15
4111697 2-27 7 4111768 2-35 12 4112338 2-38 11 4116503 2-31
2-47 6 4111769 2-35 12 4112340 2-47 1 2-38
4111698 2-27 8 4111773 2-35 13 4112341 2-47 2 2-48
4111699 2-27 9 4111775 2-31 2 4112342 2-47 3 4116714 2-18 6
4111700 2-27 10 4111776 2-31 3 4112343 2-47 4 4116715 4-13 21
4111701 2-27 11 4112007 5-21 7 4112344 2-47 5 4116720 4-13 10
4111702 2-27 13 4112104 2-31 4 4112345 2-47 7 4116722 2-20 19
4111703 2-27 13 4112105 2-31 5 4112346 2-47 8 4116724 2-31 1
4111704 2-27 14 4112106 2-31 6 4112347 2-47 28 4116728 2-20 3
©2017 HYSTER COMPANY See Service Manual 14-17
for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4117525 4-21 2 3-5 17 4136915 3-7 8 4140927 2-52 4


4117526 4-25 20 4125746 2-5 15 4136998 4-3 4 4140931 2-17 1
4118204 1-11 4 2-7 15 4-4 4 4140934 2-17 2
4118449 6-5 4126698 12-9 29 4137002 4-4 3 4141178 2-45 1
6-11 12-23 29 4137006 4-28 1 4141680 8-3
4118451 6-5 1 4126732 8-3 13 4137007 4-28 2 8-9 21
4118529 10-36 10 4126734 8-3 16 4137211 4-3 3 4141681 8-3 3
4118530 10-36 9 4128356 12-32 41 4137212 4-3 5 4141755 13-13 24
4118635 10-37 12 4128358 12-32 40 4137303 2-39 1 4142622 10-7 8
4118726 2-13 27 4128658 5-37 36 4137304 2-42 1 4142623 10-7 7
2-15 20 4131005 12-9 17 4137305 4-13 16 4142624 10-7 5
4118727 8-9 5 12-23 17 4137306 4-13 11 4142625 10-7 6
4119892 8-3 4 4132420 11-15 2 4137309 2-23 2 4142626 10-7 3
4119893 8-3 5 12-31 9 4137310 2-23 7 4142628 10-7 2
4119894 8-3 6 4132421 11-15 3 4137311 2-23 9 4142629 10-7 1
4119895 8-3 7 4132612 8-3 30 2-40 10 4143023 5-27 12
4119899 8-3 11 4132613 8-3 27 4137318 2-40 7 4143756 5-27 11
4119900 8-3 40 4132676 8-7 9 4137319 2-20 2 4144761 1-27 8
4119901 8-3 14 4132930 2-16 10 4137320 2-20 6 4145044 13-31 22
4119905 8-3 19 3-9 9 2-45 16 4145524 1-23 7
4119906 8-3 20 4132931 2-16 7 4137321 2-20 15 1-25 9
4119907 8-3 21 3-9 7 4137322 2-20 16 4145525 1-23 8
4119908 8-3 22 4132993 8-3 28 4137323 2-20 14 1-25 10
4119913 8-4 4132994 8-3 35 4137324 2-20 13 4145648 5-10 5
4119914 8-3 31 4133036 5-27 18 4137325 2-20 9 5-11 5
4119915 8-3 32 4133281 12-9 8 4137328 4-8 15 5-29 9
4119917 8-3 34 12-23 8 4137330 4-8 6 13-14 9
4120649 12-32 28 4133287 5-3 12 4137333 4-8 8 4145797 2-18 14
4120660 1-33 3 4133320 3-3 2 4137335 2-52 6 4145806 2-49 1
4120661 1-33 3 3-5 2 4137336 4-11 6 4145807 2-49 2
4120662 1-33 3 4133804 13-31 9 4137337 4-11 9 4145808 2-49 3
4121433 4-28 5 4134482 5-27 12 4137349 2-43 1 4145981 2-40 2
4121568 4-7 4 4134518 1-29 1 4138114 11-15 24 4146209 2-50 2
4121870 5-24 7 4134522 1-29 1 12-31 13 4147108 5-3 9
4122098 4-29 13 4134835 5-27 11 4138115 11-15 23 4147376 1-6 1
4122251 13-5 11 4134989 1-9 14 12-31 12 4147873 10-7 10
4122335 2-47 24 4135837 2-20 5 4139422 13-31 20 4148661 4-7 17
4122595 3-36 24 4135838 2-20 7 4139423 13-31 21 4-8 7
4122774 5-27 22 4135839 2-23 3 4139602 8-9 3 4148667 4-8 7
4122875 11-15 18 4136560 5-53 18 4139907 2-5 15 4148884 7-4 46
4122876 11-15 17 5-64 28 2-7 15 4148891 4-5 9
12-32 24 4136561 5-53 18 4139909 3-3 13 4149529 1-33 1
4123335 2-20 4 5-64 28 3-5 17 4149893 1-23 15
4124290 3-5 9 4136562 5-54 18 4140273 13-14 1 1-25 17
4124990 10-36 1 5-64 28 4140361 5-7 8 1-27 5
4124995 10-36 14 4136563 5-54 18 5-9 7 1-27 7
4125004 10-36 3 5-64 28 13-5 19 10-8 12
4125157 1-28 2 4136630 13-2 1 13-13 21 10-11 33
4125158 1-28 2 4136631 13-2 1 4140362 5-7 2 4150189 5-13 5
4125465 1-28 1 4136632 13-2 1 5-9 3 4150395 1-35 13
4125466 1-28 1 4136635 6-5 5 4140386 8-7 1 4151120 6-5 26
4125744 3-3 13 4136760 6-5 4 4140926 2-23 5 4151554 4-33 9
14-18 See Service Manual ©2017 HYSTER COMPANY
for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4-35 9 2-13 1 10-33 3 4-27 19


4151588 1-5 18 2-15 1 4154733 10-25 40 4166725 6-12 7
4-2 4154619 10-13 2 4154791 4-17 15 6-15 19
4151990 1-13 3 4154620 10-13 4 4154792 4-17 21 4167139 1-5 12
4151991 1-13 3 4154621 10-13 6 4155041 3-3 8 4167403 4-17 1
4151992 1-13 5 10-17 1 3-5 12 4-19
4151993 1-13 14 4154622 10-13 7 4155527 2-5 4 4167739 10-3 1
4151994 1-13 3 10-18 1 2-7 4 10-5 9
4151995 1-13 3 4154623 10-13 8 4155842 3-3 10 4167741 10-3 8
4152580 6-11 1 10-13 12 3-5 14 10-5 4
4152751 10-36 11 10-19 1 4156292 1-17 15 4167743 4-29 1
4152752 5-27 5 4154626 10-15 4 4156658 1-25 13 4167745 4-29 10
4153049 4-5 2 4154634 10-15 5 4156845 1-2 7 4168115 4-19 11
4153136 1-27 10-25 12 4157723 10-35 19 4168154 4-35 1
4153345 2-33 2 4154655 10-15 13 4158329 2-13 33 4-39 19
4153346 2-52 3 4154656 10-17 10 2-15 26 4168155 4-35
4153347 2-23 4 4154657 10-17 14 4158347 2-13 32 4168171 10-21
4153348 2-19 1 10-27 22 2-15 25 10-25 28
4153349 2-19 2 4154658 10-17 9 4158371 5-10 5 10-33 6
4153350 2-19 3 10-27 15 5-11 5 4168639 2-41 2
4153351 2-19 4 4154659 10-17 2 4158591 6-12 10 2-52 1
4153352 2-19 6 10-18 2 4158779 10-3 5 4170275 1-9 14
4153353 2-19 7 10-19 2 4158780 10-3 9 4170276 13-5 21
4153354 2-19 8 10-27 2 4158903 3-3 4170282 1-5
4153355 2-18 1 10-29 21 3-5 4170600 1-9 17
4153412 2-40 1 10-31 10 4159138 10-35 11 4170684 6-5 1
4153413 2-40 3 4154660 10-17 8 4159139 10-6 5 4170685 6-11 1
4153415 2-50 1 10-27 16 4159440 5-23 1 4170690 6-11 8
4153416 4-8 4 4154662 10-18 10 4159441 5-23 1 4172858 4-17 1
4153417 4-8 1 4154663 10-21 7 4159458 5-53 18 4172957 10-23 2
4153419 4-8 11 10-33 10 5-57 18 4172958 10-23 4
4153420 4-8 9 4154664 10-21 4 5-64 28 4172959 10-25 33
4153421 4-8 16 4154665 10-21 3 5-68 28 4172960 10-25 36
4153422 4-8 12 4154666 10-13 5 4159793 4-17 27 10-33 2
4153432 4-13 15 10-15 4159870 2-20 1 4172961 10-27 13
4153437 2-43 1 4154667 10-13 9 4160428 5-7 3 10-31 7
4154207 13-8 1 10-21 1 4161345 1-2 4 4172962 10-27 10
4154208 13-8 2 4154668 2-9 32 4162011 2-23 6 10-29 8
4154242 7-3 2 2-11 22 4162012 2-23 10 10-31 4
4154243 7-3 3 2-13 30 4162013 2-23 11 4172963 10-27 23
4154315 13-13 1 2-15 22 4162972 7-3 1 4172990 10-27 4
4154319 13-13 9 4154716 10-27 12 7-7 10-29 13
4154326 1-17 15 10-29 10 4162973 7-7 1 10-31 11
4154360 3-7 1 10-31 6 4163069 10-3 3 4172991 10-27 5
4154501 1-6 4 4154718 10-27 11 4163085 10-3 3 10-29 14
4154502 1-5 16 10-29 9 4164253 9-7 10-31 12
4154608 10-3 19 10-31 5 4165546 8-7 20 4172992 10-27 7
4154609 10-3 19 4154722 10-27 6 4165561 13-7 3 10-29 16
10-5 1 10-29 15 4166596 4-23 10-31 14
4154611 10-5 1 10-31 13 4166598 4-23 4172993 10-29 11
4154618 2-9 16 4154728 10-29 18 4166600 4-23 2 4172995 10-29 6
2-11 11 10-31 16 4166603 4-23 1 4172996 10-29 4
©2017 HYSTER COMPANY See Service Manual 14-19
for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4172997 10-33 7 1-25 12 5-49 10 5-35 11


4173000 10-25 16 4604645 1-23 12 4612835 5-43 30 5-35 13
4173042 10-23 5 4605336 5-31 10 5-45 34 5-50 13
10-25 1 5-33 10 5-50 18 4614793 5-50 13
4173043 10-23 6 4605337 5-31 14 5-53 5 4614809 5-50 13
10-27 1 5-33 14 5-57 5 4615139 7-7 38
4173044 10-23 7 4606026 1-23 1 5-63 11 4615813 1-11 1
10-29 1 1-25 1 5-67 11 4615847 11-7 4
4173045 10-23 8 4606027 1-23 2 5-71 3 12-13 4
10-31 1 1-25 2 4612836 5-36 22 4615848 11-13 4
4173046 10-23 9 4606739 6-15 4612838 5-61 1 12-27 4
10-33 1 4606740 6-15 4612843 5-49 2 4615886 12-13
4173763 2-41 9 4606741 6-5 19 5-49 3 4615890 12-13
4175769 3-3 21 6-12 1 5-49 4 4615905 12-27
3-5 25 6-15 5-49 5 4615906 12-27
4175771 4-17 28 4607618 3-17 16 5-49 7 4615907 12-27
4-29 10 4609405 10-35 14 5-49 8 4615910 12-27
4178099 10-8 13 4610037 13-7 1 5-49 9 4616167 12-13
10-11 31 4610038 9-11 1 5-49 10 4616424 13-13 28
4178100 10-8 13 4610605 5-63 12 4612844 5-36 22 4617767 4-29 8
10-11 31 5-67 12 4612911 1-17 2 4617798 13-21
4179801 1-27 14 4611363 13-19 6 1-19 1 4617799 13-21
4179803 1-27 2 13-21 3 4612972 5-63 12 4617958 12-15
4180891 2-5 1 4611880 13-19 5-67 12 4617961 12-15
2-7 1 13-21 4612978 5-35 7 4617967 12-15
3-3 1 13-27 11 5-35 9 4617970 12-15
3-5 1 13-29 7 5-35 11 4618057 12-29
4180892 2-5 1 13-31 5-35 13 4618059 12-29
2-7 1 4611882 13-19 4612989 5-35 7 4618060 12-29
3-3 1 13-21 5-35 9 4618064 12-29
3-5 1 13-27 11 5-35 11 4618224 13-16 3
4188920 12-5 12 13-29 7 5-35 13 4618237 13-14 2
12-9 25 13-31 4613011 5-43 29 4618252 13-14 2
12-19 12 4611913 13-27 1 4613115 5-43 34 4618293 13-16 1
4193324 1-2 1 13-29 6 5-45 37 4618303 13-17 1
4193325 1-2 1 4612827 5-49 2 4613153 5-43 28 4618304 13-17 1
4193326 1-2 1 5-49 3 5-45 32 4618305 13-17 1
4210441 5-20 7 5-49 4 4613154 5-43 29 4618314 13-14 3
4600091 1-23 9 5-49 5 5-45 33 4618315 13-14 3
1-25 11 5-49 7 4613248 9-7 15 4620151 11-4 31
4601093 5-31 1 5-49 8 4613249 6-12 9 11-10 31
4601094 5-33 1 5-49 9 4613617 4-5 4 12-5 24
4601096 5-33 1 5-49 10 4614505 10-17 4 12-19 24
4601120 5-31 16 5-50 18 10-18 5 4620152 11-4 33
5-33 16 5-71 3 10-19 9 11-10 33
4601265 5-31 1 4612834 5-49 2 4614506 10-17 5 12-5 26
4601898 9-7 11 5-49 3 10-18 6 12-19 26
4603439 5-31 6 5-49 4 10-19 8 4620536 2-24 1
5-33 6 5-49 5 4614507 10-18 14 4620896 2-9 25
4603492 1-21 22 5-49 7 10-29 5 2-11 26
4603493 1-21 24 5-49 8 4614516 5-35 7 4621631 12-35
4604644 1-23 10 5-49 9 5-35 9 4621637 12-35
14-20 See Service Manual ©2017 HYSTER COMPANY
for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4622150 12-32 29 4629746 12-32 50 4637000 12-31 4 2-23


4622226 7-3 33 4629747 12-32 51 4637002 12-31 4 2-27
4622266 13-29 6 4629748 12-32 53 4637262 4-2 6 2-29
4623436 1-35 2 4629749 12-32 52 4637732 12-23 30 2-31
4623611 12-9 30 4630373 12-13 4637736 12-23 30 2-33
4623613 12-9 30 4631133 9-7 5 4637737 12-23 30 2-35
4623618 12-9 30 4631136 9-7 4 4637740 12-23 30 2-37
4623621 12-9 30 4631148 8-3 29 4638137 4-14 2-38
4623973 11-7 4632723 5-9 15 4638138 2-16 2-39
12-13 4633511 4-25 25 2-17 2-40
4623974 11-13 4-27 25 2-18 2-41
12-27 4633850 13-29 1 2-19 2-42
4623975 6-5 13 4633851 13-29 2 2-20 2-43
4623988 13-23 1 4633852 13-29 1 2-23 2-45
4623989 13-23 2 4633853 13-29 2 2-27 2-47
4623990 13-23 1 4633862 13-6 1 2-29 2-48
4623991 13-23 2 4635498 13-13 2 2-31 2-49
4624100 12-31 4 4636394 13-13 27 2-33 2-50
12-32 33 4636859 11-15 1 2-35 2-51
4624101 12-32 33 4636864 11-15 1 2-37 2-52
4624103 12-32 33 11-15 1 2-38 4-8
4624213 12-32 33 4636869 11-15 1 2-39 4-9
12-32 33 4636874 11-15 1 2-40 4-11
4624215 12-32 33 4636893 12-31 2 2-41 4-13
4624217 12-32 33 12-31 2 2-42 4639308 8-7 12
4624218 12-32 33 4636895 12-31 2 2-43 4639344 10-37 11
4625308 11-4 28 4636897 12-31 2 2-45 4639345 10-37 11
11-7 4636898 12-31 2 2-47 4639346 10-37 1
4625313 11-4 28 4636900 12-31 2 2-48 4639347 10-37 1
11-7 4636901 12-31 2 2-49 4639365 3-27 11
4625318 11-4 28 4636903 12-31 2 2-50 4639540 1-11 5
11-7 4636926 12-31 1 2-51 4639542 1-11 8
4625344 11-10 28 12-31 1 2-52 4639585 1-27 2
11-13 4636928 12-31 1 4-8 4639586 1-11 8
4625354 11-10 28 4636930 12-31 1 4-9 4639609 2-5 10
11-13 4636931 12-31 1 4-11 2-7 10
4625586 11-19 4636933 12-31 1 4-13 4639758 10-3 13
4625591 13-19 4636934 12-31 1 4638319 10-37 4640435 6-5 2
4625594 11-19 4636936 12-31 1 4638320 10-37 6-7
4625598 13-19 4636959 12-31 3 4638321 10-37 4640436 6-5 3
4626480 13-10 2 12-31 3 4638546 10-6 1 6-9
4626501 7-3 4 4636961 12-31 3 4638547 10-6 2 4640596 5-7 5
4626625 13-22 1 4636963 12-31 3 4638549 10-6 4 4640625 11-3
4626626 13-22 2 4636964 12-31 3 4638762 1-13 4640630 11-3
4626768 13-27 2 4636966 12-31 3 4638763 1-13 4640635 11-3
4626769 13-27 3 4636967 12-31 3 4638764 1-11 4640666 11-9
4626772 13-27 2 4636969 12-31 3 4638929 7-3 5 4640676 11-9
4626773 13-27 3 4636992 12-31 4 4639192 2-16 4640746 8-3 1
4627282 4-17 13 12-31 4 2-17 8-4
4627283 4-17 12 4636994 12-31 4 2-18 4640850 6-2 1
4628296 13-15 4636996 12-31 4 2-19 4640851 6-2 2
4629729 5-27 19 4636997 12-31 4 2-20 4640861 10-6 8
©2017 HYSTER COMPANY See Service Manual 14-21
for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4640866 10-6 3 4641323 2-18 3 5-67 5 10-11 36


4640879 12-3 4641325 2-18 3 4646197 5-54 26 4652802 10-15
12-5 4641377 13-5 20 5-58 26 10-18
12-9 4641392 5-29 1 4646465 10-3 19 10-19
4640882 12-3 4641395 5-16 1 4648516 5-38 4 10-21
12-5 4641408 5-29 2 4648517 5-38 2 4652803 10-23
12-9 4641410 5-29 5 4648518 5-38 4 10-25
4640887 12-3 4641413 5-29 6 4648519 5-38 2 10-29
12-5 4641471 5-29 1 4648567 5-38 2 10-31
12-9 4641708 5-16 2 5-43 11 10-33
4640891 12-3 4642999 4-4 5 5-45 15 4652912 10-35 4
12-5 4643000 4-4 6 4648568 5-38 2 4652913 10-35 3
12-9 4643003 4-28 1 5-38 4 4652914 10-35 4
4640892 10-3 26 4643493 4-28 1 5-43 11 4652941 5-23 1
4640923 12-17 4643831 2-5 1 5-45 15 4652942 10-6 1
12-19 3-3 1 4648569 5-38 4 4652943 10-6 2
12-23 3-5 1 4648640 3-31 18 4652944 10-6 3
4640928 12-17 4643832 2-7 1 4648665 10-3 30 4652945 10-6 4
12-19 3-3 1 4648666 10-3 30 4652947 10-35 3
12-23 3-5 1 4648667 10-3 30 4653154 4-2 7
4640929 12-17 4644284 13-3 3 10-5 20 4653293 5-71
12-19 4644343 2-5 2 4648969 6-7 19 13-14 8
12-23 2-7 2 6-9 20 4653302 5-5 1
4640934 12-17 4644362 2-5 12 4649005 7-3 16 5-9 1
12-19 2-7 12 4649006 7-3 18 4653303 5-3 1
12-23 4644502 5-43 3 4649061 5-71 8 5-7 1
4641069 5-23 2 5-43 4 5-71 10 4653304 5-3 1
4641112 5-22 1 5-43 6 4649062 5-71 9 5-7 1
4641113 5-22 2 5-43 7 4649080 8-9 19 4653405 5-29 3
5-23 2 5-43 32 4649081 8-9 20 4653422 5-27 17
4641162 4-28 9 5-45 3 4649082 8-9 19 4653525 1-17 16
4641167 4-28 10 5-45 4 4649083 8-9 20 5-39
4641177 5-3 2 5-45 6 4649087 10-13 4653670 7-3
5-5 2 5-45 7 4649088 10-13 4653671 7-3
5-11 1 5-45 8 4649089 10-23 4653937 5-13 6
5-43 5-45 9 4649090 10-23 5-49
4641181 5-3 2 5-45 43 4649269 1-5 8 4653938 5-13 6
5-5 2 4644610 4-17 19 4649493 8-9 8 5-49
5-10 1 4644657 5-27 13 4649496 10-5 14 4654029 9-7 26
5-45 4644871 2-18 4649497 8-9 7 4654240 10-3 2
4641191 5-29 4 5-35 4649900 13-5 8 10-5 10
4641197 5-29 7 4644872 2-18 4650809 5-27 31 4654288 5-27 99
4641239 4-2 1 5-35 4650810 5-27 32 4654370 9-7 29
4-3 4644977 10-5 1 4650811 5-27 33 4654500 10-35 8
4641248 13-10 7 4645088 8-9 1 4650883 1-25 7 4654501 10-35 7
4641249 1-35 8 4645212 10-3 11 4650884 6-11 14 4654935 5-38
4641250 13-16 2 4645302 13-7 5 4650885 6-11 13 4655171 8-9 4
4641251 4-28 1 4645851 8-9 13 4650886 6-11 12 4655293 5-29 6
4641253 13-15 1 4646062 4-8 10 4650938 13-13 5 4655548 4-19 16
4641268 4-2 1 4646194 5-53 1 4651225 1-35 3 4655552 5-3 1
4-4 5-57 1 4651845 10-35 20 5-7 1
4641272 4-28 5-63 5 4652658 10-9 25 5-57
14-22 See Service Manual ©2017 HYSTER COMPANY
for service procedures.
UNIT CODE A386
08/2017 NORTH AMERICA

NUMERICAL INDEX (continued)


PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4655553 5-3 1 4655901 5-61 5-63 5-5 5


5-7 1 13-13 26 4656381 5-40 4657061 1-35 16
5-57 4656057 5-13 1 13-3 1 4659016 1-27 1
4655560 13-3 2 4656379 5-3 1 4656443 5-3 1 4659260 1-27 11
4655683 5-5 1 5-7 1 5-7 1 505972566 1-33 5
5-67 5-53 5-53 505977555 1-33 2
4655759 13-5 1 4656380 5-5 1 4656574 5-3 5 580063944 7-8 46

©2017 HYSTER COMPANY See Service Manual 14-23


for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017

NUMERICAL INDEX (continued)

NOTES

14-24 See Service Manual ©2017 HYSTER COMPANY


for service procedures.

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