Catalago H50XT
Catalago H50XT
Catalago H50XT
(A386)
SECTIONS
1 FRAME
4 FUEL SYSTEM
6 TRANSMISSION
7 DRIVE AXLE
8 STEERING SYSTEM
9 BRAKE SYSTEM
10 HYDRAULIC SYSTEM
13 OPTIONS
14 NUMERICAL INDEX
This Parts Manual is divided into 14 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
UNIT CODE A386
08/2017 NORTH AMERICA
TABLE OF CONTENTS
DESCRIPTION PAGE
A
ACCUMULATOR
THREE STAGE FFL/TWO STAGE LFL ...................................................................................................... 13-10
AIR FILTER ASSEMBLY
DUAL ELEMENT ......................................................................................................................................... 4-4
SINGLE ELEMENT ..................................................................................................................................... 4-3
AIR INTAKE
PSI ENGINE ................................................................................................................................................ 4-2
AIR INTAKE SYSTEM
PRE-CLEANER ........................................................................................................................................... 4-5
WITHOUT SILENCER - YANMAR 3.3L, DIESEL ....................................................................................... 4-28
ALTERNATOR
PSI 2.4L ....................................................................................................................................................... 2-40
YANMAR 3.3L ............................................................................................................................................. 3-35
ARMREST SLIDER ASSEMBLY ..................................................................................................................... 1-20
B
BACKUP ALARM ............................................................................................................................................ 13-6
BALANCER
PSI 2.4L ....................................................................................................................................................... 2-38
BATTERY ........................................................................................................................................................ 5-20
BATTERY AND DISCONNECT SWITCH
YANMAR DIESEL ....................................................................................................................................... 5-21
BATTERY CABLES ......................................................................................................................................... 5-22
YANMAR DIESEL ....................................................................................................................................... 5-23
BRAKE ASSEMBLY ........................................................................................................................................ 9-2
BRAKE LINKAGE, SINGLE PEDAL ................................................................................................................ 9-6
C
CAB HEATER COOLANT
PSI 2.4L ....................................................................................................................................................... 2-41
CAMSHAFT AND DRIVE GEAR
YANMAR 3.3L ............................................................................................................................................. 3-22
CAMSHAFT AND VALVES
PSI 2.4L ....................................................................................................................................................... 2-30
CARRIAGE
THREE STAGE FULL FREE-LIFT .............................................................................................................. 12-34
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 11-18
CONTROLLER
E-HYDRAULICS .......................................................................................................................................... 5-12
RETURN TO SET TILT GROUP ................................................................................................................. 13-4
COOLING SYSTEM
PSI ANTI-CLOG .......................................................................................................................................... 2-6
PSI STANDARD .......................................................................................................................................... 2-4
YANMAR STANDARD AND ANTI-CLOG - WITHOUT SILENCER ............................................................ 3-2
YANMAR STANDARD AND ANTI-CLOG - WITH SILENCER .................................................................... 3-4
COUNTER/REVERSE CLUTCH ..................................................................................................................... 6-8
COUNTERWEIGHT ........................................................................................................................................ 1-2
DESCRIPTION PAGE
COUNTERWEIGHT EXHAUST
WITH CATALYTIC CONVERTER - PSI 2.4L LPG AND 2.4L BI-FUEL ...................................................... 2-12
WITHOUT CATALYTIC CONVERTER - PSI 2.4L LPG AND 2.4L BI-FUEL ............................................... 2-14
YANMAR 3.3L ............................................................................................................................................. 3-6
COWL ELECTRICAL
FORWARD AND REVERSE LEVER .......................................................................................................... 5-11
MONOTROL ................................................................................................................................................ 5-10
COWL MOUNT ................................................................................................................................................ 1-6
CRANKSHAFT AND PISTONS
YANMAR 3.3L - DIESEL ............................................................................................................................. 3-16
CYLINDER BLOCK
PSI 2.4L ....................................................................................................................................................... 2-26
YANMAR 3.3L - DIESEL ............................................................................................................................. 3-12
CYLINDER HEAD
PSI 2.4L ....................................................................................................................................................... 2-28
YANMAR 3.3L - DIESEL ............................................................................................................................. 3-14
D
DIPSTICK AND TUBE
PSI 2.4L LPG .............................................................................................................................................. 2-50
DOCUMENT CLIP
WITHOUT HOOD BLANKET ...................................................................................................................... 13-8
DRIVE AXLE AND ATTACHING PARTS ........................................................................................................ 7-2
DRIVE AXLE CENTER SECTION AND HUB ASSY ....................................................................................... 7-6
DRIVE TIRES AND WHEELS
PNEUMATIC ............................................................................................................................................... 7-13
PNEUMATIC - DUAL WHEEL ..................................................................................................................... 7-15
PNEUMATIC 28 X 9-15 - OPTIONAL ......................................................................................................... 7-9
RADIAL TIRE .............................................................................................................................................. 7-16
RADIAL TIRE - DUAL WHEEL .................................................................................................................... 7-18
SOLID TIRE ................................................................................................................................................ 7-10
SOLID TIRE - DUAL WHEEL ...................................................................................................................... 7-12
DSR COOLANT CIRCUT
PSI 2.4L LPG .............................................................................................................................................. 2-52
E
ELECTRICAL ARRANGEMENT
FRAME - PSI 2.4L LPG AND 2.4L BI-FUEL ............................................................................................... 5-2
FRAME - YANMAR DIESEL ....................................................................................................................... 5-4
ELECTRICAL SENSORS
PSI 2.4L LPG AND 2.4L BI-FUEL ............................................................................................................... 2-18
ENGINE AND ATTACHING PARTS
PSI 2.4L LPG AND 2.4L BI-FUEL ............................................................................................................... 2-20
ENGINE CONTROL MODULE MOUNTING
PSI 2.4L ....................................................................................................................................................... 2-17
ENGINE GASKET KIT
YANMAR 3.3L ............................................................................................................................................. 3-38
ENGINE MOUNTING
PSI ENGINE ................................................................................................................................................ 2-16
DESCRIPTION PAGE
YANMAR ENGINE ...................................................................................................................................... 3-8
EXHAUST MANIFOLD
PSI 2.4L ....................................................................................................................................................... 2-42
F
FAN ASSEMBLY ............................................................................................................................................. 2-24
FENDER EXTENSIONS .................................................................................................................................. 1-28
FIRE EXTINGUISHER .................................................................................................................................... 13-2
FLOORPLATES AND COVERS
DIESEL AND BI-FUEL ................................................................................................................................ 1-24
LPG ............................................................................................................................................................. 1-22
FLYWHEEL MOUNTING HARDWARE
PSI 2.4L LPG AND 2.4L BI-FUEL ............................................................................................................... 2-21
YANMAR 3.3L ............................................................................................................................................. 3-34
FORK POSITIONER ASSEMBLY ................................................................................................................... 13-30
FORKS ............................................................................................................................................................ 1-30
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT - A387 MAST SERIES ......................................................................... 12-14
THREE STAGE FULL FREE-LIFT - A397 MAST SERIES ......................................................................... 12-28
FRONT COVER AND OIL PAN
PSI 2.4L ....................................................................................................................................................... 2-44
FUEL FILTER AND WATER SEPARATOR
YANMAR 3.3L ............................................................................................................................................. 3-24
FUEL INJECTION SYSTEM
YANMAR 3.3L ............................................................................................................................................. 3-28
FUEL RAIL
PSI 2.4L BI-FUEL ........................................................................................................................................ 4-14
FUEL REGULATING SYSTEM
PSI 2.4L LPG AND 2.4L BI-FUEL ............................................................................................................... 4-8
FUEL SENDER AND ATTACHING PARTS
PSI 2.4L BI-FUEL ........................................................................................................................................ 4-18
FUEL SYSTEM
PSI 2.4L BI-FUEL ........................................................................................................................................ 4-16
PSI-LPG - WITHOUT LOW FUEL SENSOR ............................................................................................... 4-6
YANMAR 3.3L ............................................................................................................................................. 4-29
FULL SUSPENSION SEAT
ELECTRO-HYDRAULIC NON-SWIVEL - SHEET 4 OF 4 .......................................................................... 1-18
MANUAL HYDRAULIC NON-SWIVEL - SHEET 4 OF 4 ............................................................................. 1-16
RECLINER KIT - SHEET 2 OF 4 ................................................................................................................ 1-14
SERVICE KITS FOR NON-SWIVEL - SHEET 3 OF 4 ................................................................................ 1-15
FULL-SUSPENSION SEAT
SHEET 1 OF 4 ............................................................................................................................................ 1-12
G
GEAR HOUSING
YANMAR 3.3L ............................................................................................................................................. 3-32
H
HAND LEVERS
THREE AND FOUR FUNCTION ................................................................................................................. 10-8
DESCRIPTION PAGE
THREE AND FOUR FUNCTION WITH RTST ............................................................................................ 10-10
HARNESS GROUP
FRAME - PSI 2.4L LPG AND 2.4L BI-FUEL ............................................................................................... 5-6
FRAME - YANMAR DIESEL ....................................................................................................................... 5-8
LIGHTS ....................................................................................................................................................... 5-28
HEADER HOSE AND ATTACHING PARTS ................................................................................................... 12-30
HEADER HOSES AND ATTACHING PARTS ................................................................................................. 11-14
HI-FAN ASSEMBLY
PSI 2.4L LPG AND 2.4L BI-FUEL ............................................................................................................... 2-22
HOOD ASSEMBLY ......................................................................................................................................... 1-8
HYDRAULIC CONTROL VALVE
AUXILIARY SECTION - MANUAL CONTROLS ......................................................................................... 10-19
AUXILIARY SECTION - E-HYDRAULIC CONTROLS ................................................................................ 10-30
E-HYDRAULIC CONTROLS - THREE AND F0UR FUNCTION ................................................................. 10-22
INLET SECTION - MANUAL CONTROLS .................................................................................................. 10-14
INLET SECTION - E-HYDRAULIC CONTROLS ......................................................................................... 10-24
LIFT SECTION - MANUAL CONTROLS ..................................................................................................... 10-16
LIFT SECTION - E-HYDRAULIC CONTROLS ........................................................................................... 10-26
MANUAL CONTROLS - THREE AND FOUR FUNCTION .......................................................................... 10-12
OUTLET SECTION - MANUAL CONTROLS .............................................................................................. 10-20
OUTLET SECTION - E-HYDRAULIC CONTROLS ..................................................................................... 10-32
TILT SECTION - MANUAL CONTROLS ..................................................................................................... 10-18
TILT SECTION - E-HYDRAULIC CONTROLS ........................................................................................... 10-28
HYDRAULIC HOSES
3 AND 4 FUNCTION ................................................................................................................................... 10-6
HYDRAULIC SUPPLY AND RETURN ............................................................................................................ 10-2
DIESEL, 24CC ............................................................................................................................................ 10-4
I
IGNITION COIL
PSI 2.4L ....................................................................................................................................................... 2-36
INCHING VALVE AND ATTACHING PART .................................................................................................... 6-12
INCHING VALVE ASSEMBLY ........................................................................................................................ 6-14
INJECTION PUMP
YANMAR 3.3L ............................................................................................................................................. 3-26
INPUT/FORWARD CLUTCH ........................................................................................................................... 6-6
INSTRUMENT PANEL ASSEMBLY ................................................................................................................ 5-18
INTAKE AND EXHAUST MANIFOLD
YANMAR 3.3L ............................................................................................................................................. 3-20
INTAKE MANIFOLD
PSI 2.4L LPG AND 2.4L BI-FUEL ............................................................................................................... 2-43
INTEGRAL SIDE-SHIFT
FORK POSITIONER - TWO STAGE LIMITED FREE-LIFT ........................................................................ 13-26
FORK POSITIONER - THREE STAGE FULL FREE-LIFT .......................................................................... 13-28
INTEGRAL SIDE-SHIFT CARRIAGE
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-20
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 13-18
INTEGRAL SIDE-SHIFT CYLINDER .............................................................................................................. 13-24
DESCRIPTION PAGE
INTEGRAL SIDE-SHIFT HYDRAULIC HOSES
THREE STAGE FULL FREE LIFT .............................................................................................................. 13-23
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 13-22
INTERIOR PANELS AND COVERS ............................................................................................................... 1-26
L
LABELS
HYDRAULIC CONTROL FUNCTIONS - MINI LEVER MODULE ............................................................... 1-38
RADIATOR .................................................................................................................................................. 1-36
LIGHT GROUP
TAIL, BRAKE, BACKUP, TURN, SIDE MARKER, WORK AND STROBE LIGHTS ................................... 5-26
LOAD BACKREST EXTENSION ..................................................................................................................... 1-29
LOAD WEIGH ELECTRICAL .......................................................................................................................... 5-16
LPG LOCK-OFF
PSI 2.4L ....................................................................................................................................................... 4-9
LUBRICATION SYSTEM
YANMAR 3.3L ............................................................................................................................................. 3-18
M
MAIN LIFT CYLINDER
THREE STAGE FULL FREE-LIFT - A387 MAST SERIES ......................................................................... 12-12
THREE STAGE FULL FREE-LIFT - A397 MAST SERIES ......................................................................... 12-26
TWO STAGE LIMITED FREE LIFT - A389 ................................................................................................. 11-6
TWO STAGE LIMITED FREE LIFT - A399 ................................................................................................. 11-12
MAST ASSEMBLY
A389 ............................................................................................................................................................ 11-2
A399 ............................................................................................................................................................ 11-8
INNER MAST AND FREE-LIFT - A387 MAST SERIES .............................................................................. 12-8
INNER MAST AND FREE-LIFT - A397 MAST SERIES .............................................................................. 12-22
INTERMEDIATE MAST AND MAIN-LIFT - A387 MAST SERIES ............................................................... 12-4
INTERMEDIATE MAST AND MAIN-LIFT - A397 MAST SERIES ............................................................... 12-18
OUTER MAST - A387 MAST SERIES ........................................................................................................ 12-2
OUTER MAST - A397 MAST SERIES ........................................................................................................ 12-16
MINI-LEVER CONTROLS
WITH ARMREST - THREE FUNCTION ...................................................................................................... 5-30
WITH ARMREST - FOUR FUNCTION ........................................................................................................ 5-32
MIRRORS ........................................................................................................................................................ 13-7
MIXER/EPR AND PCV AIR HOSES
PSI 2.4L LPG AND 2.4L BI-FUEL ............................................................................................................... 4-12
N
NAMEPLATES AND LABELS
SHEET 1 OF 2 ............................................................................................................................................ 1-32
SHEET 2 OF 2 ............................................................................................................................................ 1-34
NON SUSPENSION SEAT .............................................................................................................................. 1-10
O
OIL PAN AND FLYWHEEL HOUSING
YANMAR 3.3L - DIESEL ............................................................................................................................. 3-10
DESCRIPTION PAGE
OIL PUMP AND ATTACHING PARTS
PSI 2.4L ....................................................................................................................................................... 2-46
OVERHEAD EXHAUST
WITH CATALYTIC CONVERTER - PSI 2.4L LPG AND 2.4L BI-FUEL ...................................................... 2-8
WITHOUT CATALYTIC CONVERTER - PSI 2.4L LPG AND 2.4L BI-FUEL ............................................... 2-10
OVERHEAD GUARD ...................................................................................................................................... 1-4
P
PARK BRAKE ASSEMBLY ............................................................................................................................. 9-12
PARK BRAKE ATTACHING PARTS ............................................................................................................... 9-10
PISTON AND CRANKSHAFT
PSI 2.4L ....................................................................................................................................................... 2-34
POWER DISTRIBUTION MODULE ................................................................................................................ 5-14
PUMP DRIVE ASSEMBLY
PSI ENGINE ................................................................................................................................................ 10-7
PUMP MOUNT BRACKET
PSI 2.4L LPG AND 2.4L BI-FUEL ............................................................................................................... 2-49
R
ROCKER COVER
PSI 2.4L ....................................................................................................................................................... 2-32
S
SEAT BELT
INTERLOCK ................................................................................................................................................ 13-3
STARTER
PSI 2.4L ....................................................................................................................................................... 2-39
YANMAR 3.3L ............................................................................................................................................. 3-36
STEER AXLE .................................................................................................................................................. 8-2
STEER CONTROL UNIT AND ATTACHING STEER HOSES ........................................................................ 8-8
STEER CYLINDER ......................................................................................................................................... 8-4
STEER TIRES AND WHEELS ........................................................................................................................ 8-10
STEERING COLUMN AND ATTACHING PARTS .......................................................................................... 8-6
STROBE LIGHT
LED ............................................................................................................................................................. 13-9
T
TELEMETRY
CARD READER .......................................................................................................................................... 13-17
TELEMETRY LEVEL 1
GSM AND WIFI ........................................................................................................................................... 13-14
TELEMETRY LEVEL 2
HARNESS GROUP ..................................................................................................................................... 13-15
TELEMETRY LEVEL 3
DISPLAY ..................................................................................................................................................... 13-16
THROTTLE BODY
PSI 2.4L ....................................................................................................................................................... 4-10
THROTTLE CABLE
YANMAR ..................................................................................................................................................... 4-30
DESCRIPTION PAGE
THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS
MONOTROL PEDAL YANMAR DIESEL ..................................................................................................... 4-36
MONOTROL PEDAL YANMAR DIESEL ..................................................................................................... 4-38
PSI - STANDARD PEDAL ........................................................................................................................... 4-20
PSI - STANDARD PEDAL ........................................................................................................................... 4-22
PSI - MONOTROL PEDAL .......................................................................................................................... 4-24
PSI - MONOTROL PEDAL .......................................................................................................................... 4-26
STANDARD PEDAL YANMAR DIESEL ...................................................................................................... 4-32
STANDARD PEDAL YANMAR DIESEL ...................................................................................................... 4-34
TILT CYLINDER AND MAST INSTALLATION ................................................................................................ 10-36
TILT CYLINDERS ............................................................................................................................................ 10-37
TILT HYDRAULICS AND ACCUMULATOR .................................................................................................... 10-34
TORQUE CONVERTER HOUSING AND ATTACHING PARTS .................................................................... 6-10
TRACTION SPEED LIMITER
YANMAR DIESEL ....................................................................................................................................... 13-12
TRANSMISSION COOLING ............................................................................................................................ 6-2
TRANSMISSION FLEX PLATE
PSI 2.4L ....................................................................................................................................................... 2-19
TRANSMISSION HOUSING AND ASSEMBLY .............................................................................................. 6-4
W
WATER COOLING SYSTEM
YANMAR 3.3L ............................................................................................................................................. 3-30
WATER OUTLET
WITHOUT CAB HEATER - PSI 2.4L LPG AND 2.4L BI-FUEL ................................................................... 2-51
WATER PUMP
PSI 2.4L ....................................................................................................................................................... 2-48
WIRE HARNESS
COWL - FORWARD AND REVERSE LEVER ............................................................................................ 5-42
COWL - MONOTROL PEDAL ..................................................................................................................... 5-44
E-HYDRAULICS .......................................................................................................................................... 5-48
ENGINE - PSI 2.4L LPG AND 2.4L BI-FUEL .............................................................................................. 5-34
FRAME - PSI 2.4L LPG AND 2.4L BI-FUEL ............................................................................................... 5-52
FRAME - PSI 2.4L LPG AND 2.4L BI-FUEL W/MLM .................................................................................. 5-56
FRAME - YANMAR DIESEL ....................................................................................................................... 5-62
FRAME - YANMAR DIESEL W/MLM .......................................................................................................... 5-66
HAZARD LIGHT .......................................................................................................................................... 5-38
SEAT BELT ................................................................................................................................................. 5-39
SEAT BELT INTERLOCK ........................................................................................................................... 5-40
SPEED LIMITER ......................................................................................................................................... 5-60
TELEMETRY FM1A AND FM1B ................................................................................................................. 5-70
Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM DEFINITION TERM DEFINITION
Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment MSTS Microprocessor Spark Timing System
D/B Date Break NPT National Pipe Threads
dbA Decibel "A" Scale O/S Oversize
DE Drive End PTO Power Take Off
ECH Empty Container Handler RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High S/N Serial Number
Stacking TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High UL Type D Diesel-Powered Safety Rating
Stacking
UL Type DS Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High
Stacking UL Type E Battery-Powered Safety Rating
This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Hyster lift trucks.
Parts referred to in this book as right or left hand parts are in accordance with the illustration above.
PUBLICATIONS
Every new lift truck is provided with an OPERATING MANUALS with complete replacement part
MANUAL. This manual has information that the identification, are available at a nominal fee from your
operator must know for inspection and operation of the Hyster dealer to assist users in effectively maintaining
lift truck. Hyster lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
SERVICE MAINTENANCE MANUALS, which provide for this model lift truck.
service and overhaul procedures, and PARTS
1 FRAME
UNIT CODE A386
08/2017 NORTH AMERICA
SECTION 1
FRAME
DESCRIPTION PAGE
NOTES
OVERHEAD GUARD
ITEM PART NO. DESCRIPTION QTY
1 4108996 Overhead Guard (High without Cab) .................................................................. 1
2 4108941 Plate Wldmt ........................................................................................................ 2
3 1581590 Capscrew ............................................................................................................ 4
4 1536813 Handle (Grab) ..................................................................................................... 1
5 1586627 Capscrew ............................................................................................................ 2
6 1530243 Insert ................................................................................................................... 2
7 1613433 Capscrew ............................................................................................................ 6
8 4649269 Cap ..................................................................................................................... 2
9 1531001 Insert ................................................................................................................... 4
10 2070223 Handle (Assembly) ............................................................................................. 1
10 2069454 Handle ............................................................................................................ 1
10 1566726 Push Button Switch ........................................................................................ 1
10 1493465 Connector (2 Pin) ........................................................................................... 1
10 1330414 Connector (Secondary Lock) .......................................................................... 1
10 1330437 Terminal (Pin) ................................................................................................. 2
11 2021719 Grommet ............................................................................................................. 1
12 4167139 Capscrew ............................................................................................................ 2
13 1531001 Insert ................................................................................................................... 2
14 1500912 Clip ...................................................................................................................... 1
15 1582464 Fastener .............................................................................................................. 1
16 4154502 Lockwasher ......................................................................................................... 4
17 1318914
216877 Nut ...................................................................................................................... 6
18 4151588 Grille , Air Intake ................................................................................................. 1
a 1363916 Plug ..................................................................................................................... AR
a 1558219 Grommet ............................................................................................................. AR
a 1574301 Plug (Yellow) ....................................................................................................... AR
a 1363918 Plug ..................................................................................................................... AR
a 4170282 Plug ..................................................................................................................... AR
FOOTNOTES:
a Not Illustrated
NOTES
HOOD ASSEMBLY
ITEM PART NO. DESCRIPTION QTY
1 2082050 Hood ................................................................................................................... 1
2 2082044 Hinge .................................................................................................................. 2
3 1382472
1502543 Nut ...................................................................................................................... 4
4 2082045 Cover .................................................................................................................. 1
5 2089745 Lock .................................................................................................................... 1
6 4109993
1527879 Capscrew ............................................................................................................ 6
7 2094225 Trim ..................................................................................................................... 1
8 296418 Washer ............................................................................................................... 1
9 1563369 Ball Stud , For 750N Gas Spring ........................................................................ 2
9 a 4011397 Ball Stud (For Lift and Latch) .............................................................................. 1
10 2082043 Grommet ............................................................................................................. 1
11 2083949 Hook ................................................................................................................... 1
12 1527880 Capscrew ............................................................................................................ 2
13 2066599 Nut ...................................................................................................................... 2
14 4134989 Gas Spring , 750N Gas Spring ........................................................................... 1
14 a 4170275 Gas Spring (Lift and Latch) ................................................................................. 1
15 1382472
1502543 Nut ...................................................................................................................... 2
16 313828 Nut ...................................................................................................................... 1
17 4170600 Bracket Wldmt (Hood Reinforcement) ................................................................ 1
FOOTNOTES:
a Optional
FULL-SUSPENSION SEAT
SHEET 1 OF 4
FOOTNOTES:
a Not illustrated d With Telemetry Level 1 through 3
b Standard and Telementry Level 1 e With Telemetry Level 2 and 3
c With 12V Outlet
FOOTNOTES:
a With Integral Side Shift
KEY:
A: Standard, Class II (3.9 in. x 1.6 in.)
B: Standard, Class III (4.9 in. x 2 in.)
QTY
ITEM PART NO. DESCRIPTION A B
1 4083380 Fork (43 in.) (BOLZONI) ............................................................................. 2 ..
1 4083381 Fork (47 in.) (BOLZONI) ............................................................................. 2 ..
1 4083873 Fork (43 in.) (BOLZONI) ............................................................................. .. 2
1 4083875 Fork (47 in.) (BOLZONI) ............................................................................. .. 2
1 4083879 Fork (54 in.) (BOLZONI) ............................................................................. .. 2
1 4083880 Fork (60 in.) (BOLZONI) ............................................................................. .. 2
1 4083882 Fork (72 in.) (BOLZONI) ............................................................................. .. 2
2 4083646 Lever ...................................................................................................... 1 1
3 4083647 Pin .......................................................................................................... 1 1
4 4083648 Spring .................................................................................................... 1 1
5 1523733 Pin .......................................................................................................... 1 ..
5 1523737 Pin .......................................................................................................... .. 1
5 4083649 Pin (CLASS II) ....................................................................................... 1 ..
5 4083651 Pin (CLASS III) ...................................................................................... .. 1
NOTES
FOOTNOTES:
a Contact Your Local Hyster Dealer
FOOTNOTES:
a Contact your local Hyster Dealer
LABELS
RADIATOR
LABELS
HYDRAULIC CONTROL FUNCTIONS – MINI LEVER MODULE
NOTES
SECTION 2
ENGINE ASSEMBLY - LPG
DESCRIPTION PAGE
ALTERNATOR
PSI 2.4L ....................................................................................................................................................... 2-40
BALANCER
PSI 2.4L ....................................................................................................................................................... 2-38
CAB HEATER COOLANT
PSI 2.4L ....................................................................................................................................................... 2-41
CAMSHAFT AND VALVES
PSI 2.4L ....................................................................................................................................................... 2-30
COOLING SYSTEM
PSI ANTI-CLOG .......................................................................................................................................... 2-6
PSI STANDARD .......................................................................................................................................... 2-4
COUNTERWEIGHT EXHAUST
WITH CATALYTIC CONVERTER - PSI 2.4L LPG AND 2.4L BI-FUEL ...................................................... 2-12
WITHOUT CATALYTIC CONVERTER - PSI 2.4L LPG AND 2.4L BI-FUEL ............................................... 2-14
CYLINDER BLOCK
PSI 2.4L ....................................................................................................................................................... 2-26
CYLINDER HEAD
PSI 2.4L ....................................................................................................................................................... 2-28
DIPSTICK AND TUBE
PSI 2.4L LPG .............................................................................................................................................. 2-50
DSR COOLANT CIRCUT
PSI 2.4L LPG .............................................................................................................................................. 2-52
ELECTRICAL SENSORS
PSI 2.4L LPG AND 2.4L BI-FUEL ............................................................................................................... 2-18
ENGINE AND ATTACHING PARTS
PSI 2.4L LPG AND 2.4L BI-FUEL ............................................................................................................... 2-20
ENGINE CONTROL MODULE MOUNTING
PSI 2.4L ....................................................................................................................................................... 2-17
ENGINE MOUNTING
PSI ENGINE ................................................................................................................................................ 2-16
EXHAUST MANIFOLD
PSI 2.4L ....................................................................................................................................................... 2-42
FAN ASSEMBLY ............................................................................................................................................. 2-24
FLYWHEEL MOUNTING HARDWARE
PSI 2.4L LPG AND 2.4L BI-FUEL ............................................................................................................... 2-21
FRONT COVER AND OIL PAN
PSI 2.4L ....................................................................................................................................................... 2-44
HI-FAN ASSEMBLY
PSI 2.4L LPG AND 2.4L BI-FUEL ............................................................................................................... 2-22
IGNITION COIL
PSI 2.4L ....................................................................................................................................................... 2-36
INTAKE MANIFOLD
PSI 2.4L LPG AND 2.4L BI-FUEL ............................................................................................................... 2-43
OIL PUMP AND ATTACHING PARTS
PSI 2.4L ....................................................................................................................................................... 2-46
OVERHEAD EXHAUST
WITH CATALYTIC CONVERTER - PSI 2.4L LPG AND 2.4L BI-FUEL ...................................................... 2-8
WITHOUT CATALYTIC CONVERTER - PSI 2.4L LPG AND 2.4L BI-FUEL ............................................... 2-10
SECTION 2
ENGINE ASSEMBLY - LPG
DESCRIPTION PAGE
NOTES
COOLING SYSTEM
PSI STANDARD
KEY:
A: Standard without Lint Screen
B: Standard with Lint Screen
QTY
ITEM PART NO. DESCRIPTION A B
1 4643831 Radiator ...................................................................................................... 1 1
1 4180891 Plug (Drain) ............................................................................................ 1 1
1 4180892 Radiator Cap .......................................................................................... 1 1
2 4644343 Hose (Vent) ................................................................................................ 1 1
3 323864 Strap Clamp ............................................................................................... 1 1
4 4155527 Fitting ......................................................................................................... 1 1
5 166857 Clamp ......................................................................................................... 2 2
6 2089649 Protection Tube .......................................................................................... 1 1
7 2030673 Reservoir .................................................................................................... 1 1
7 2030675 Conductor .............................................................................................. 1 1
7 2030677 Hose Assy .............................................................................................. 2 2
7 2030679 Pipe ........................................................................................................ 1 1
7 2030678 Clamp .................................................................................................... 1 1
8 2089654 Bracket ....................................................................................................... 1 1
9 4109993
1527879 Capscrew ................................................................................................... 8 8
10 4639609 Radiator Hose (Lower) ............................................................................... 1 1
11 369804 Clamp ......................................................................................................... 4 4
12 4644362 Radiator Hose (Upper) ............................................................................... 1 1
13 2085801 Rubber Mount ............................................................................................ 2 2
14 2028265 Plate ........................................................................................................... 2 2
15 4125746 Shroud ........................................................................................................ 1 ..
15 4139907 Shroud (With Lint Screen) .......................................................................... .. 1
16 2107165 Screen ........................................................................................................ .. 1
17 4110495 Bracket (RH) .............................................................................................. 1 1
18 4108965 Bracket (LH) ............................................................................................... 1 1
19 136703 Capscrew ................................................................................................... 2 2
20 320157 Washer ....................................................................................................... 2 2
21 2029223 Spacer ........................................................................................................ 2 2
22 2021512 Rubber Cushion ......................................................................................... 4 4
23 2029171 Washer ....................................................................................................... 2 2
24 1382472
1502543 Nut .............................................................................................................. 2 2
25 1480237 Nut , Foldover ............................................................................................. 4 4
a 1375676 Label (Boron-Free Antifreeze) .................................................................... 1 1
a 1354165 Label (Antifreeze) ....................................................................................... 1 1
a 1345939 Label (Fan Warning) .................................................................................. 2 2
FOOTNOTES:
a Not Illustrated
COOLING SYSTEM
PSI ANTI-CLOG
KEY:
A: Without Lint Screen
B: With Lint Screen
QTY
ITEM PART NO. DESCRIPTION A B
1 4643832 Radiator ...................................................................................................... 1 1
1 4180891 Plug (Drain) ............................................................................................ 1 1
1 4180892 Radiator Cap .......................................................................................... 1 1
2 4644343 Hose (Vent) ................................................................................................ 1 1
3 323864 Strap Clamp ............................................................................................... 1 1
4 4155527 Fitting ......................................................................................................... 1 1
5 166857 Clamp ......................................................................................................... 2 2
6 2089649 Protection Tube .......................................................................................... 1 1
7 2030673 Reservoir .................................................................................................... 1 1
7 2030675 Conductor .............................................................................................. 1 1
7 2030677 Hose Assy .............................................................................................. 2 2
7 2030679 Pipe ........................................................................................................ 1 1
7 2030678 Clamp .................................................................................................... 1 1
8 2089654 Bracket ....................................................................................................... 1 1
9 4109993
1527879 Capscrew ................................................................................................... 8 8
10 4639609 Radiator Hose (Lower) ............................................................................... 1 1
11 369804 Clamp ......................................................................................................... 4 4
12 4644362 Radiator Hose (Upper) ............................................................................... 1 1
13 2085801 Rubber Mount ............................................................................................ 2 2
14 2028265 Plate ........................................................................................................... 2 2
15 4125746 Shroud ........................................................................................................ 1 ..
15 4139907 Shroud (With Lint Screen) .......................................................................... .. 1
16 2107165 Screen ........................................................................................................ .. 1
17 4110495 Bracket (RH) .............................................................................................. 1 1
18 4108965 Bracket (LH) ............................................................................................... 1 1
19 136703 Capscrew ................................................................................................... 2 2
20 320157 Washer ....................................................................................................... 2 2
21 2029223 Spacer ........................................................................................................ 2 2
22 2021512 Rubber Cushion ......................................................................................... 4 4
23 2029171 Washer ....................................................................................................... 2 2
24 1382472
1502543 Nut .............................................................................................................. 2 2
25 1480237 Nut , Foldover ............................................................................................. 4 4
OVERHEAD EXHAUST
WITH CATALYTIC CONVERTER – PSI 2.4L LPG AND 2.4L BI-FUEL
OVERHEAD EXHAUST
WITHOUT CATALYTIC CONVERTER – PSI 2.4L LPG AND 2.4L BI-FUEL
COUNTERWEIGHT EXHAUST
WITH CATALYTIC CONVERTER – PSI 2.4L LPG AND 2.4L BI-FUEL
COUNTERWEIGHT EXHAUST
WITHOUT CATALYTIC CONVERTER – PSI 2.4L LPG AND 2.4L BI-FUEL
FOOTNOTES:
a Not Illustrated
HI-FAN ASSEMBLY
PSI 2.4L LPG AND 2.4L BI-FUEL
FOOTNOTES:
a not illustrated
NOTES
CYLINDER BLOCK
PSI 2.4L
CYLINDER HEAD
PSI 2.4L
FOOTNOTES:
a Included with Cylinder Head 4111675
ROCKER COVER
PSI 2.4L
IGNITION COIL
PSI 2.4L
FOOTNOTES:
a Not Illustrated
SECTION 3
ENGINE ASSEMBLY - YANMAR
DESCRIPTION PAGE
ALTERNATOR
YANMAR 3.3L ............................................................................................................................................. 3-35
CAMSHAFT AND DRIVE GEAR
YANMAR 3.3L ............................................................................................................................................. 3-22
COOLING SYSTEM
YANMAR STANDARD AND ANTI-CLOG - WITHOUT SILENCER ............................................................ 3-2
YANMAR STANDARD AND ANTI-CLOG - WITH SILENCER .................................................................... 3-4
COUNTERWEIGHT EXHAUST
YANMAR 3.3L ............................................................................................................................................. 3-6
CRANKSHAFT AND PISTONS
YANMAR 3.3L - DIESEL ............................................................................................................................. 3-16
CYLINDER BLOCK
YANMAR 3.3L - DIESEL ............................................................................................................................. 3-12
CYLINDER HEAD
YANMAR 3.3L - DIESEL ............................................................................................................................. 3-14
ENGINE GASKET KIT
YANMAR 3.3L ............................................................................................................................................. 3-38
ENGINE MOUNTING
YANMAR ENGINE ...................................................................................................................................... 3-8
FLYWHEEL MOUNTING HARDWARE
YANMAR 3.3L ............................................................................................................................................. 3-34
FUEL FILTER AND WATER SEPARATOR
YANMAR 3.3L ............................................................................................................................................. 3-24
FUEL INJECTION SYSTEM
YANMAR 3.3L ............................................................................................................................................. 3-28
GEAR HOUSING
YANMAR 3.3L ............................................................................................................................................. 3-32
INJECTION PUMP
YANMAR 3.3L ............................................................................................................................................. 3-26
INTAKE AND EXHAUST MANIFOLD
YANMAR 3.3L ............................................................................................................................................. 3-20
LUBRICATION SYSTEM
YANMAR 3.3L ............................................................................................................................................. 3-18
OIL PAN AND FLYWHEEL HOUSING
YANMAR 3.3L - DIESEL ............................................................................................................................. 3-10
STARTER
YANMAR 3.3L ............................................................................................................................................. 3-36
WATER COOLING SYSTEM
YANMAR 3.3L ............................................................................................................................................. 3-30
COOLING SYSTEM
YANMAR STANDARD AND ANTI-CLOG – WITHOUT SILENCER
KEY:
A: Without Lint Screen
B: With Lint Screen
QTY
ITEM PART NO. DESCRIPTION A B
1 4643831 Radiator (Standard) .................................................................................... 1 1
1 4643832 Radiator (Anti-Clog) ................................................................................... 1 1
1 4180891 Plug (Drain) ............................................................................................ 1 1
1 4180892 Radiator Cap .......................................................................................... 1 1
2 4133320 Cap ............................................................................................................. 1 1
3 166857 Clamp ......................................................................................................... 1 1
4 2089649 Protection Tube .......................................................................................... 1 1
5 2030673 Reservoir .................................................................................................... 1 1
5 2030675 Conductor .............................................................................................. 1 1
5 2030677 Hose Assy .............................................................................................. 2 2
5 2030679 Pipe ........................................................................................................ 1 1
5 2030678 Clamp .................................................................................................... 1 1
6 2089654 Bracket ....................................................................................................... 1 1
7 4109993
1527879 Capscrew ................................................................................................... 8 8
8 4155041 Hose ........................................................................................................... 1 1
9 369804 Clamp ......................................................................................................... 4 4
10 4155842 Hose ........................................................................................................... 1 1
11 2085801 Rubber Mount ............................................................................................ 2 2
12 2028265 Plate ........................................................................................................... 2 2
13 4125744 Shroud ........................................................................................................ 1 ..
13 4139909 Shroud (With Lint Screen) .......................................................................... .. 1
14 2107165 Screen ........................................................................................................ .. 1
15 4110495 Bracket ....................................................................................................... 1 1
16 4108965 Bracket ....................................................................................................... 1 1
17 136703 Capscrew ................................................................................................... 2 2
18 320157 Washer ....................................................................................................... 2 2
19 2029223 Spacer ........................................................................................................ 2 2
20 2021512 Rubber Cushion ......................................................................................... 4 4
21 4175769 Washer ....................................................................................................... 2 2
22 1382472
1502543 Nut .............................................................................................................. 2 2
23 1480237 Nut , Foldover ............................................................................................. 4 4
a 4158903 Shield ......................................................................................................... 1 1
FOOTNOTES:
a Not Illustrated
COOLING SYSTEM
YANMAR STANDARD AND ANTI-CLOG – WITH SILENCER
KEY:
A: Without Lint Screen
B: With Lint Screen
QTY
ITEM PART NO. DESCRIPTION A B
1 4643831 Radiator (Standard) .................................................................................... 1 1
1 4643832 Radiator (Anti-Clog) ................................................................................... 1 1
1 4180891 Plug (Drain) ............................................................................................ 1 1
1 4180892 Radiator Cap .......................................................................................... 1 1
2 4133320 Cap ............................................................................................................. 1 1
3 166857 Clamp ......................................................................................................... 1 1
4 2089649 Protection Tube .......................................................................................... 1 1
5 1302954 Hose (Plastic Tube) .................................................................................... .. 1
6 2022013 Clamp ......................................................................................................... 2 2
7 1352606 Strap Clamp ............................................................................................... 1 1
8 2030673 Reservoir .................................................................................................... 1 1
8 2030675 Conductor .............................................................................................. 1 1
8 2030677 Hose Assy .............................................................................................. 2 2
8 2030679 Pipe ........................................................................................................ 1 1
8 2030678 Clamp .................................................................................................... 1 1
9 4124290 Bracket ....................................................................................................... 1 1
10 4109993
1527879 Capscrew ................................................................................................... 8 8
11 1480237 Nut , Foldover ............................................................................................. 6 6
12 4155041 Hose (Lower) .............................................................................................. 1 1
13 369804 Clamp ......................................................................................................... 4 4
14 4155842 Hose (Upper) .............................................................................................. 1 1
15 2085801 Rubber Mount ............................................................................................ 2 2
16 2028265 Plate ........................................................................................................... 2 2
17 4125744 Shroud ........................................................................................................ 1 ..
17 4139909 Shroud (With Lint Screen) .......................................................................... .. 1
18 2107165 Screen ........................................................................................................ .. 1
19 4110495 Bracket ....................................................................................................... 1 1
20 4108965 Bracket ....................................................................................................... 1 1
21 136703 Capscrew ................................................................................................... 2 2
22 320157 Washer ....................................................................................................... 2 2
23 2029223 Spacer ........................................................................................................ 2 2
24 2021512 Rubber Cushion ......................................................................................... 4 4
25 4175769 Washer ....................................................................................................... 2 2
26 1382472
1502543 Nut .............................................................................................................. 2 2
a 4158903 Shield ......................................................................................................... 1 1
FOOTNOTES:
a Not Illustrated
COUNTERWEIGHT EXHAUST
YANMAR 3.3L
ENGINE MOUNTING
YANMAR ENGINE
FOOTNOTES:
a Not Illustrated
CYLINDER BLOCK
YANMAR 3.3L – DIESEL
CYLINDER HEAD
YANMAR 3.3L – DIESEL
LUBRICATION SYSTEM
YANMAR 3.3L
INJECTION PUMP
YANMAR 3.3L
FOOTNOTES:
a Not Illustrated
GEAR HOUSING
YANMAR 3.3L
NOTES
4 FUEL SYSTEM
UNIT CODE A386
08/2017 NORTH AMERICA
SECTION 4
FUEL SYSTEM
DESCRIPTION PAGE
FOOTNOTES:
a Not Illustrated
FUEL SYSTEM
PSI-LPG – WITHOUT LOW FUEL SENSOR
FOOTNOTES:
a Not Illustrated
THROTTLE BODY
PSI 2.4L
KEY:
A: LPG Engine
B: Bi-Fuel
QTY
ITEM PART NO. DESCRIPTION A B
4639192 Engine Assy-LPG (Non-Certified) .............................................................. 1 ..
4638138 Engine Assy-BI-Fuel (Non-Certified with Cab Heater) ............................... .. 1
1 4110059 Throttle Body ......................................................................................... 1 ..
2 4110060 O-Ring ................................................................................................... 1 ..
3 4110061 Adapter .................................................................................................. 1 ..
4 4110062 Spacer ................................................................................................... 1 ..
5 4110063 Gasket (Throttle Body) ........................................................................... 2 ..
6 4137336 Baffle ...................................................................................................... 1 ..
7 4110065 Bolt ......................................................................................................... 4 ..
8 4110066 Washer .................................................................................................. 4 ..
9 4137337 Capscrew ............................................................................................... 4 ..
NOTES
FUEL SYSTEM
PSI 2.4L BI-FUEL
FOOTNOTES:
a Manufacturing Option
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
KEY:
A: Without Speed Limit
B: With Speed Limit
QTY
ITEM PART NO. DESCRIPTION A B
1 2080619 Throttle Cable ............................................................................................. 1 ..
1 2089928 Cable , Throttle ........................................................................................... .. 1
2 2022509 Pin .............................................................................................................. 2 2
3 2027998 Cotter Pin ................................................................................................... 2 1
4 320155 Washer ....................................................................................................... 2 1
5 2080187 Clip ............................................................................................................. 2 2
NOTES
NOTES
SECTION 5
ELECTRICAL SYSTEM-COMMON TO UNIT
DESCRIPTION PAGE
ELECTRICAL ARRANGEMENT
FRAME – PSI 2.4L LPG AND 2.4L BI-FUEL
FOOTNOTES:
a Not Illustrated
ELECTRICAL ARRANGEMENT
FRAME – YANMAR DIESEL
FOOTNOTES:
a Not Illustrated
HARNESS GROUP
FRAME – PSI 2.4L LPG AND 2.4L BI-FUEL
HARNESS GROUP
FRAME – YANMAR DIESEL
FOOTNOTES:
a Optional
FOOTNOTES:
a Optional
CONTROLLER
E-HYDRAULICS
FOOTNOTES:
a Not illustrated
FOOTNOTES:
a Not Illustrated
NOTES
KEY:
A: w/ Marine Battery Connector
B: w/o Marine Battery Connector
QTY
ITEM PART NO. DESCRIPTION A B
1 4652941 Battery Cable (Positive) ............................................................................. 1 1
1 1357268 Battery Cable (Red) ............................................................................... AR AR
1 1357266 Battery Cable (Red) ............................................................................... AR AR
1 16079 Terminal ................................................................................................. 1 1
1 148798 Terminal ................................................................................................. 1 1
1 1539153 Conduit .................................................................................................. AR AR
1 204223 Boot ....................................................................................................... 1 1
1 4159441 Boot ....................................................................................................... 1 1
1 4159440 Terminal ................................................................................................. 1 1
2 4641069 Battery Cable (Negative) ............................................................................ 1 ..
2 4641113 Battery Cable (Negative) ....................................................................... .. 1
2 16078 Battery Cable ......................................................................................... AR AR
2 1357533 Wire-Bulk ............................................................................................... AR AR
2 148789 Terminal ................................................................................................. 1 1
2 1564044 E-Ring .................................................................................................... 1 1
2 806426 E-Ring .................................................................................................... 1 1
2 16079 Terminal ................................................................................................. 1 ..
2 1520490 Terminal ................................................................................................. .. 1
3 1529366 Capscrew ................................................................................................... 1 1
4 296380 Washer ....................................................................................................... 2 2
5 1382472 Nut .............................................................................................................. 3 3
KEY:
A: w/ Marine Battery Connector
B: w/o Marine Battery Connector
QTY
ITEM PART NO. DESCRIPTION A B
1502543
6 110322 Clamp ......................................................................................................... 1 1
7 4121870 Battery Connector (Neg) (Not used with 4641113) .................................... 1 ..
8 ..... Battery (FFigure 5-12)............................................................................... 1 1
NOTES
LIGHT GROUP
TAIL, BRAKE, BACKUP, TURN, SIDE MARKER, WORK AND STROBE LIGHTS
HARNESS GROUP
LIGHTS
FOOTNOTES:
a Not illustrated
MINI-LEVER CONTROLS
WITH ARMREST – THREE FUNCTION
FOOTNOTES:
a Not all Lift Trucks may have all the switches and b With Clamping
buttons shown.
MINI-LEVER CONTROLS
WITH ARMREST – FOUR FUNCTION
KEY:
A: Without Directional Control Switch
B: With Directional Control Switch
QTY
ITEM PART NO. DESCRIPTION A B
1 4601094 Mini-Lever Assembly .................................................................................. 1 ..
1 b 4601096 Mini-Lever Assembly .................................................................................. 1 ..
2 ..... Lever Position 1 ..................................................................................... 1 1
2 2110791 Lever (Single Function) ..................................................................... 1 1
3 ..... Lever Position 2 ..................................................................................... 1 1
3 2110791 Lever (Single Function) ..................................................................... 1 1
4 ..... Lever Position 3 ..................................................................................... 1 1
4 2110791 Lever (Single Function) ..................................................................... 1 1
5 ..... Lever Position 4 ..................................................................................... 1 1
5 2110791 Lever (Single Function) ..................................................................... 1 1
5 b 2110792 Lever (Clamping) ............................................................................... 1 1
6 2111799 Armrest (Without Push Buttons) ............................................................ 1 1
6 b 4603439 Armrest (With Push Buttons) ................................................................. 1 1
7 2111769 Cushion (Armrest) .................................................................................. 1 1
8 1709587 Nut ......................................................................................................... 5 5
9 1698449 Capscrew ............................................................................................... 6 6
10 4605336 Wire Harness (MLM) .............................................................................. 1 1
11 a b 1704528 Push Button ........................................................................................... 1 1
12 b 1705359 Cover (Push Button) .............................................................................. 2 2
13 1704529 Wire Harness (Forward/Reverse Switch in the MLM) (Push
Buttons) ................................................................................................. 1 1
14 2111802
4605337 Printed Circuit Board .............................................................................. 1 1
15 2111800 Cover (Bottom Armrest) ......................................................................... 1 1
16 4601120 Plug ........................................................................................................ 1 1
17 2111770 Horn Button ............................................................................................ 1 1
19 2110942 Plug (Directional Control Switch) ........................................................... 1 ..
20 1698449 Capscrew ................................................................................................... 8 8
FOOTNOTES:
a Not all Lift Trucks may have all the switches and b With Clamping
buttons shown.
WIRE HARNESS
ENGINE – PSI 2.4L LPG AND 2.4L BI-FUEL
WIRE HARNESS
ENGINE – PSI 2.4L LPG AND 2.4L BI-FUEL
WIRE HARNESS
ENGINE – PSI 2.4L LPG AND 2.4L BI-FUEL
NOTES
WIRE HARNESS
COWL – FORWARD AND REVERSE LEVER
WIRE HARNESS
COWL – MONOTROL PEDAL
WIRE HARNESS
COWL – MONOTROL PEDAL
NOTES
WIRE HARNESS
E-HYDRAULICS
WIRE HARNESS
E-HYDRAULICS
FOOTNOTES:
a Used on Four Function Harness
NOTES
WIRE HARNESS
FRAME – PSI 2.4L LPG AND 2.4L BI-FUEL
KEY:
A: PSI 2.4L Bi-Fuel
B: PSI 2.4L LPG
QTY
ITEM PART NO. DESCRIPTION A B
4656443 Wire Harness (PSI 2.4L Bi-Fuel) ................................................................ 1 ..
4656379 Wire Harness (PSI 2.4L LPG) .................................................................... .. 1
1 ..... Connector Assembly (T200 Starter) ...................................................... 1 1
1 1521309 Connector Body ................................................................................. 1 1
1 4646194 Boot ................................................................................................... 1 1
2 ..... Connector Assembly (CPS21 Opt B+) .................................................. 1 1
2 1308259 Connector Body ................................................................................. 1 1
3 ..... Connector Assembly (CPS84B Wire Harness Cowl) ............................. 1 1
4 ..... Connector Assembly (CPS84A Wire Harness Cowl) ............................. 1 1
5 ..... Connector Assembly (CPS88 Wire Harness Can) ................................ 1 1
5 4612835 Connector .......................................................................................... 1 1
5 2314770 Connector Lock ................................................................................. 1 1
6 ..... Connector Assembly (CPS55 Wire Harness Engine) ............................ 1 1
6 1525563 Connector .......................................................................................... 1 1
7 ..... Connector Assembly (CPS17B Rear Light B) ....................................... 1 1
7 2314777 Connector Body ................................................................................. 1 1
8 ..... Connector Assembly (CPS17A Rear Light A) ....................................... 1 1
9 ..... Connector Assembly (CRP54 End Cap) ................................................ 1 1
9 1626727 Connector .......................................................................................... 1 1
10 ..... Connector Assembly (CPS54 Backup Alarm) ....................................... 1 1
10 1490242 Connector (2 Way) ............................................................................ 1 1
10 1490243 Connector (Secondary Lock) ............................................................. 1 1
11 ..... Connector Assembly (CRP79 End Cap) ................................................ 1 1
11 1626727 Connector .......................................................................................... 1 1
12 ..... Connector Assembly (Rear Horn Button) .............................................. 1 1
12 1490242 Connector (2 Way) ............................................................................ 1 1
12 1490243 Connector (Secondary Lock) ............................................................. 1 1
13 ..... Connector Assembly (CPS67 Remote Keyswitch) ................................ 1 1
13 1308259 Connector Body ................................................................................. 1 1
14 ..... Connector Assembly (CRP67 Jumper) .................................................. 1 1
14 1308260 Connector Body ................................................................................. 1 1
15 ..... Connector Assembly (CPS312 Opt Flasher) ......................................... 1 1
15 2100204 Receptacle ........................................................................................ 1 1
16 ..... Connector Assembly (CPS20 Fuse Block) ............................................ 1 1
16 1521185 Connector .......................................................................................... 1 1
16 1521188 Lock ................................................................................................... 1 1
16 4045422 Cover ................................................................................................. 1 1
16 4045423 Bracket .............................................................................................. 1 1
17 ..... Connector Assembly (T257 PDM+) ....................................................... 1 1
17 148800 Terminal (Battery) .............................................................................. 1 1
18 ..... Connector Assembly (CRS221 Alternator Fuse 50 Amp) ...................... 1 1
18 4159458 Fuse Holder ....................................................................................... 1 1
18 1378418 Fuse (50 Amp) ................................................................................... 1 1
18 4136560 Fuse Holder ....................................................................................... 1 1
18 4136561 Cover ................................................................................................. 1 1
WIRE HARNESS
FRAME – PSI 2.4L LPG AND 2.4L BI-FUEL
KEY:
A: PSI 2.4L Bi-Fuel
B: PSI 2.4L LPG
QTY
ITEM PART NO. DESCRIPTION A B
18 4136562 Terminal ............................................................................................ 1 1
18 4136563 Wire Seal ........................................................................................... 1 1
19 ..... Connector Assembly (CPS111 Diagnostic) ........................................... 1 1
19 1566116 Connector (DT PLU 3-Socket, With Flange) ..................................... 1 1
19 1532664 Connector (Secondary Lock) ............................................................. 1 1
19 1566117 Dust Cap (For Diagnostic Cable) ...................................................... 1 1
20 ..... Connector Assembly (CPS13 PDM) ...................................................... 1 1
20 1521183 Connector .......................................................................................... 1 1
20 1521188 Lock ................................................................................................... 1 1
21 ..... Connector Assembly (CPS14 PDM) ...................................................... 1 1
21 1521184 Connector .......................................................................................... 1 1
21 1521188 Lock ................................................................................................... 1 1
22 ..... Connector Assembly (CPS16 PDM) ...................................................... 1 1
22 1521186 Connector .......................................................................................... 1 1
22 1521188 Lock ................................................................................................... 1 1
23 ..... Connector Assembly (CPS15 PDM) ...................................................... 1 1
23 1521185 Connector .......................................................................................... 1 1
23 1521188 Lock ................................................................................................... 1 1
24 ..... Connector Assembly (TS216 Water Thermo Sender) ........................... 1 1
24 2023463 Terminal ............................................................................................ 1 1
25 ..... Connector Assembly (CPS214 Alternator) ............................................ 1 1
25 4062635 Connector .......................................................................................... 1 1
26 ..... Connector Assembly (T215 Alternator) ................................................. 1 1
26 4062637 Terminal ............................................................................................ 1 1
26 4646197 Boot ................................................................................................... 1 1
27 ..... Connector Assembly (CPS52 Wire Harness Seat) ................................ 1 1
27 1463189 Connector .......................................................................................... 1 1
27 1463196 Connector (DTM PLU 4-Socket) ....................................................... 1 1
27 1484377 Plug ................................................................................................... 1 1
34 ..... Connector Assembly (T69 Fuel Sender) ............................................... 1 ..
34 1402849 Connector Body ................................................................................. 1 ..
35 ..... Connector Assembly (CPS308 Fuel Select Switch) .............................. 1 ..
35 2081332 Electrical Connector .......................................................................... 1 ..
NOTES
WIRE HARNESS
FRAME – PSI 2.4L LPG AND 2.4L BI-FUEL W/MLM
KEY:
A: PSI 2.4L Bi-Fuel
B: PSI 2.4L LPG
QTY
ITEM PART NO. DESCRIPTION A B
4655552 Wire Harness (PSI 2.4L Bi-Fuel w/MLM) ................................................... 1 ..
4655553 Wire Harness (PSI 2.4L LPG w/MLM) ....................................................... .. 1
1 ..... Connector Assembly (T200 Starter) ...................................................... 1 1
1 1521309 Connector Body ................................................................................. 1 1
1 4646194 Boot ................................................................................................... 1 1
2 ..... Connector Assembly (CPS21 Opt B+) .................................................. 1 1
2 1308259 Connector Body ................................................................................. 1 1
3 ..... Connector Assembly (CPS84B Wire Harness Cowl) ............................. 1 1
4 ..... Connector Assembly (CPS84A Wire Harness Cowl) ............................. 1 1
5 ..... Connector Assembly (CPS88 Wire Harness Can) ................................ 1 1
5 4612835 Connector .......................................................................................... 1 1
5 2314770 Connector Lock ................................................................................. 1 1
6 ..... Connector Assembly (CPS55 Wire Harness Engine) ............................ 1 1
6 1525563 Connector .......................................................................................... 1 1
7 ..... Connector Assembly (CPS17B Rear Light B) ....................................... 1 1
7 2314777 Connector Body ................................................................................. 1 1
8 ..... Connector Assembly (CPS17A Rear Light A) ....................................... 1 1
9 ..... Connector Assembly (CRP54 End Cap) ................................................ 1 1
9 1626727 Connector .......................................................................................... 1 1
10 ..... Connector Assembly (CPS54 Backup Alarm) ....................................... 1 1
10 1490242 Connector (2 Way) ............................................................................ 1 1
10 1490243 Connector (Secondary Lock) ............................................................. 1 1
11 ..... Connector Assembly (CRP79 End Cap) ................................................ 1 1
11 1626727 Connector .......................................................................................... 1 1
12 ..... Connector Assembly (Rear Horn Button) .............................................. 1 1
12 1490242 Connector (2 Way) ............................................................................ 1 1
12 1490243 Connector (Secondary Lock) ............................................................. 1 1
13 ..... Connector Assembly (CPS67 Remote Keyswitch) ................................ 1 1
13 1308259 Connector Body ................................................................................. 1 1
14 ..... Connector Assembly (CRP67 Jumper) .................................................. 1 1
14 1308260 Connector Body ................................................................................. 1 1
15 ..... Connector Assembly (CPS312 Opt Flasher) ......................................... 1 1
15 2100204 Receptacle ........................................................................................ 1 1
16 ..... Connector Assembly (CPS20 Fuse Block) ............................................ 1 1
16 1521185 Connector .......................................................................................... 1 1
16 1521188 Lock ................................................................................................... 1 1
16 4045422 Cover ................................................................................................. 1 1
16 4045423 Bracket .............................................................................................. 1 1
17 ..... Connector Assembly (T257 PDM+) ....................................................... 1 1
17 148800 Terminal (Battery) .............................................................................. 1 1
18 ..... Connector Assembly (CRS221 Alternator Fuse 50 Amp) ...................... 1 1
18 4159458 Fuse Holder ....................................................................................... 1 1
18 1378418 Fuse (50 Amp) ................................................................................... 1 1
19 ..... Connector Assembly (CPS111 Diagnostic) ........................................... 1 1
19 1566116 Connector (DT PLU 3-Socket, With Flange) ..................................... 1 1
WIRE HARNESS
FRAME – PSI 2.4L LPG AND 2.4L BI-FUEL W/MLM
KEY:
A: PSI 2.4L Bi-Fuel
B: PSI 2.4L LPG
QTY
ITEM PART NO. DESCRIPTION A B
19 1532664 Connector (Secondary Lock) ............................................................. 1 1
19 1566117 Dust Cap (For Diagnostic Cable) ...................................................... 1 1
20 ..... Connector Assembly (CPS13 PDM) ...................................................... 1 1
20 1521183 Connector .......................................................................................... 1 1
20 1521188 Lock ................................................................................................... 1 1
21 ..... Connector Assembly (CPS14 PDM) ...................................................... 1 1
21 1521184 Connector .......................................................................................... 1 1
21 1521188 Lock ................................................................................................... 1 1
22 ..... Connector Assembly (CPS16 PDM) ...................................................... 1 1
22 1521186 Connector .......................................................................................... 1 1
22 1521188 Lock ................................................................................................... 1 1
23 ..... Connector Assembly (CPS15 PDM) ...................................................... 1 1
23 1521185 Connector .......................................................................................... 1 1
23 1521188 Lock ................................................................................................... 1 1
24 ..... Connector Assembly (TS216 Water Thermo Sender) ........................... 1 1
24 2023463 Terminal ............................................................................................ 1 1
25 ..... Connector Assembly (CPS214 Alternator) ............................................ 1 1
25 4062635 Connector .......................................................................................... 1 1
26 ..... Connector Assembly (T215 Alternator) ................................................. 1 1
26 4062637 Terminal ............................................................................................ 1 1
26 4646197 Boot ................................................................................................... 1 1
27 ..... Connector Assembly (CPS52 Wire Harness Seat) ................................ 1 1
27 1463189 Connector .......................................................................................... 1 1
27 1463196 Connector (DTM PLU 4-Socket) ....................................................... 1 1
27 1484377 Plug ................................................................................................... 1 1
28 ..... Connector Assembly (CPS90 MLM) ...................................................... 1 1
28 1541991 Connector (DTM PLU 8-Socket) ....................................................... 1 1
28 1541992 Connector (Secondary Lock) ............................................................. 1 1
28 1463139 Terminal ............................................................................................ 1 1
28 1463141 Terminal (Socket) .............................................................................. 1 1
28 1484377 Plug ................................................................................................... 1 1
29 ..... Connector Assembly (CRP90 End Cap) ................................................ 1 1
29 1541988 Connector (8 Pin) .............................................................................. 1 1
29 1484377 Plug ................................................................................................... 1 1
30 ..... Connector Assembly (CRP75 Seat Belt Switch Harness) ..................... 1 1
30 1493465 Connector (2 Pin) .............................................................................. 1 1
30 1330414 Connector (Secondary Lock) ............................................................. 1 1
30 1531312 Terminal ............................................................................................ 1 1
31 ..... Connector Assembly (CPS75 End Cap) ................................................ 1 1
31 1490242 Connector (2 Way) ............................................................................ 1 1
31 1490243 Connector (Secondary Lock) ............................................................. 1 1
32 ..... Connector Assembly (CPS310 Control Module) ................................... 1 1
32 1502625 Connector (DT PLU 8-Socket) .......................................................... 1 1
32 1502626 Connector (Secondary Lock) ............................................................. 1 1
32 1484377 Plug ................................................................................................... 1 1
WIRE HARNESS
FRAME – PSI 2.4L LPG AND 2.4L BI-FUEL W/MLM
KEY:
A: PSI 2.4L Bi-Fuel
B: PSI 2.4L LPG
QTY
ITEM PART NO. DESCRIPTION A B
32 1330438 Terminal (Socket) .............................................................................. 1 1
32 1597773 Terminal ............................................................................................ 1 1
33 ..... Connector Assembly (CRP310 End Cap) .............................................. 1 1
33 1623050 Housing ............................................................................................. 1 1
33 1330418 Connector (DT REC 8-Pin) ................................................................ 1 1
33 1531212 Stud ................................................................................................... 1 1
33 1484377 Plug ................................................................................................... 1 1
34 ..... Connector Assembly (T69 Fuel Sender) ............................................... 1 ..
34 1402849 Connector Body ................................................................................. 1 ..
35 ..... Connector Assembly (CPS308 Fuel Select Switch) .............................. 1 ..
35 2081332 Electrical Connector .......................................................................... 1 ..
WIRE HARNESS
SPEED LIMITER
WIRE HARNESS
FRAME – YANMAR DIESEL
WIRE HARNESS
FRAME – YANMAR DIESEL
NOTES
WIRE HARNESS
FRAME – YANMAR DIESEL W/MLM
WIRE HARNESS
FRAME – YANMAR DIESEL W/MLM
WIRE HARNESS
FRAME – YANMAR DIESEL W/MLM
WIRE HARNESS
TELEMETRY FM1A AND FM1B
NOTES
6 TRANSMISSION
UNIT CODE A386
08/2017 NORTH AMERICA
SECTION 6
TRANSMISSION
DESCRIPTION PAGE
NOTES
INPUT/FORWARD CLUTCH
ITEM PART NO. DESCRIPTION QTY
4640435 Clutch Pack (Input/Forward) ............................................................................... 1
1 ..... Ring Seal ........................................................................................................ 3
2 1581116
4025477 Ball Bearing .................................................................................................... 2
3 ..... Shaft Assembly .............................................................................................. 1
4 ..... Ring Seal ........................................................................................................ 1
5 ..... Ring Seal ........................................................................................................ 1
6 2085129 Piston ............................................................................................................. 1
7 1581108 Spring ............................................................................................................. 1
8 1581098 Spring ............................................................................................................. 1
9 1581099 Spring Guide .................................................................................................. 1
10 1581100 Snap Ring ....................................................................................................... 1
11 ..... Conical Plate .................................................................................................. 1
12 ..... Friction Plates ................................................................................................. 5
13 ..... Separator Plates ............................................................................................. 4
14 1543094 Pressure Plate (5.8 mm) ................................................................................ 1
15 ..... O-Ring ............................................................................................................ 1
16 1537450 Snap Ring ....................................................................................................... 1
17 124603 Ball Bearing .................................................................................................... 1
18 1581107 Snap Ring ....................................................................................................... 1
19 4648969 Clutch Gear .................................................................................................... 1
20 1537459 Snap Ring ....................................................................................................... 1
21 43207 Ball Bearing .................................................................................................... 1
2085127 Kit-Repair ............................................................................................................ 1
2085125 Kit-Drive Plate Torque Conv (Includes Items 11-14) ...................................... 1
2085126 Kit-Seal (Includes Items 1, 4-5, 15) ................................................................ 1
COUNTER/REVERSE CLUTCH
ITEM PART NO. DESCRIPTION QTY
4640436 Clutch Pack (Counter/Reverse) .......................................................................... 1
1 ..... Seal ................................................................................................................ 2
2 1581116
4025477 Ball Bearing .................................................................................................... 2
3 ..... Shaft ............................................................................................................... 1
4 ..... Seal ................................................................................................................ 1
5 ..... Seal ................................................................................................................ 1
6 2085129 Piston ............................................................................................................. 1
7 1581108 Spring ............................................................................................................. 1
8 1581098 Spring ............................................................................................................. 1
9 1581099 Spring Guide .................................................................................................. 1
10 1581100 Snap Ring ....................................................................................................... 1
11 ..... Conical Plate .................................................................................................. 1
12 ..... Friction Plate .................................................................................................. 5
13 ..... Separator Plate .............................................................................................. 4
14 1537449 Pressure Plate (6.0 mm) ................................................................................ 1
15 ..... O-Ring ............................................................................................................ 1
16 1537450 Snap Ring ....................................................................................................... 1
17 124603 Ball Bearing .................................................................................................... 1
18 1581107 Snap Ring ....................................................................................................... 1
19 1537459 Snap Ring ....................................................................................................... 1
20 4648969 Clutch Gear .................................................................................................... 1
21 43207 Ball Bearing .................................................................................................... 1
1543102 Kit-Clutch Pack Plates (Includes Items 11-13) ................................................... 1
1595425 Kit-Clutch Pack Seals (Includes Items 1, 4-5, 15) .............................................. 1
FOOTNOTES:
a Not Illustrated
NOTES
NOTES
7 DRIVE AXLE
UNIT CODE A386
08/2017 NORTH AMERICA
SECTION 7
DRIVE AXLE
DESCRIPTION PAGE
FOOTNOTES:
a With Monotrol b Without Monotrol
NOTES
FOOTNOTES:
a Optional
KEY:
A: H40-60XT 28 x 9-15 Single
B: H40-60XT 28 x 9-15 Wide
QTY
ITEM PART NO. DESCRIPTION A B
1544982 Wheel And Tire , 28 x 9-15 Pneu ............................................................... 2 ..
a 1544988 Wheel And Tire , 28 x 9-15 Pneu ............................................................... .. 2
2 1543061 Tire ......................................................................................................... 1 1
3 2070074 Wheel Assy (7.00 x 15) .......................................................................... 1 ..
3 a 2070076 Wheel Assy (7.00 x 15) .......................................................................... .. 1
4 2070079 Rim .................................................................................................... 1 ..
4 a 2070077 Rim .................................................................................................... .. 1
5 1584695 Wedge Band ...................................................................................... 1 1
6 160653 Wheel Side Ring ................................................................................ 1 1
7 980542 Wheel Lock Ring ............................................................................... 1 1
FOOTNOTES:
a Wide Option
KEY:
A: 7.00 x 12 (H40-50XT)
B: 28 x 9-15 (H40-70XT)
QTY
ITEM PART NO. DESCRIPTION A B
1 4045805 Wheel And Tire (CB/WH) (Standard Compound) ...................................... 2 ..
1 4045808 Wheel And Tire (CB/WH) (Non-Marking Compound) ................................ 2 ..
1 4045815 Wheel And Tire (CB/WH) (Standard Compound) ...................................... .. 2
1 4045818 Wheel And Tire (CB/WH) (Non-Marking Compound) ................................ .. 2
1 a 4045824 Wheel And Tire (CB/WH) (Standard Compound) ...................................... 2 ..
1 a 4045827 Wheel And Tire (CB/WH) (Non-Marking Compound) ................................ 2 ..
1 a 4045834 Wheel And Tire (CB/WH) (Standard Compound) ...................................... .. 2
1 a 4045843 Wheel And Tire (CB/WH) (Non-Marking Compound) ................................ .. 2
2 4045806 Tire (Standard Compound) .................................................................... 1 ..
2 4045809 Tire (Non-Marking Compound) .............................................................. 1 ..
2 4045816 Tire (Standard Compound) .................................................................... .. 1
2 4045819 Tire (Non-Marking Compound) .............................................................. .. 1
3 2070073 Wheel Assy (5.00 x 12) .......................................................................... 1 ..
3 2070074 Wheel Assy (7.00 x 15) .......................................................................... .. 1
3 a 2070075 Wheel Assy (5.00 x 12) .......................................................................... 1 ..
3 a 2070076 Wheel Assy (7.00 x 15) .......................................................................... .. 1
4 2070080 Rim .................................................................................................... 1 ..
4 2070079 Rim .................................................................................................... .. 1
KEY:
A: 7.00 x 12 (H40-50XT)
B: 28 x 9-15 (H40-70XT)
QTY
ITEM PART NO. DESCRIPTION A B
4 a 2070078 Rim .................................................................................................... 1 ..
4 a 2070077 Rim .................................................................................................... .. 1
5 1584694 Wedge Band ...................................................................................... 1 ..
5 1584695 Wedge Band ...................................................................................... .. 1
6 161890 Wheel Side Ring ................................................................................ 1 ..
6 160653 Wheel Side Ring ................................................................................ .. 1
7 161889 Wheel Lock Ring ............................................................................... 1 ..
7 980542 Wheel Lock Ring ............................................................................... .. 1
FOOTNOTES:
a Wide Option
KEY:
A: Standard Compound
B: Non-Marking Compound
QTY
ITEM PART NO. DESCRIPTION A B
1 4045987 Wheel And Tire (CB/WH) (7.00 x 12) ......................................................... 4 ..
1 4045990 Wheel And Tire (CB/WH) (7.00 x 12) ......................................................... .. 4
2 4045806 Tire ......................................................................................................... 2 ..
2 4045809 Tire ......................................................................................................... .. 2
3 2070073 Wheel Assy (5.00 x 12) .......................................................................... 2 2
4 2070080 Rim .................................................................................................... 1 1
5 1584694 Wedge Band ...................................................................................... 1 1
6 161890 Wheel Side Ring ................................................................................ 1 1
7 161889 Wheel Lock Ring ............................................................................... 1 1
KEY:
A: 7.00 X 12 - 14PR(H40-50XT)
B: 28 X 9 15 - 14PR (H40-70XT)
QTY
ITEM PART NO. DESCRIPTION A B
1 4045802 Wheel And Tire (CB/WH) ........................................................................... 2 ..
1 4045812 Wheel And Tire (CB/WH) ........................................................................... .. 2
1 a 4045821 Wheel And Tire (CB/WH) ........................................................................... 2 ..
1 a 4045830 Wheel And Tire (CB/WH) ........................................................................... .. 2
2 4045803 Tire ......................................................................................................... 1 ..
2 4045813 Tire ......................................................................................................... .. 1
3 2070073 Wheel Assy (5.00 x 12) .......................................................................... 1 ..
3 2070074 Wheel Assy (7.00 x 15) .......................................................................... .. 1
3 a 2070075 Wheel Assy (5.00 x 12) .......................................................................... 1 ..
3 a 2070076 Wheel Assy (7.00 x 15) .......................................................................... .. 1
4 2070080 Rim .................................................................................................... 1 ..
4 2070079 Rim .................................................................................................... .. 1
4 a 2070078 Rim .................................................................................................... 1 ..
4 a 2070077 Rim .................................................................................................... .. 1
5 1584694 Wedge Band ...................................................................................... 1 ..
5 1584695 Wedge Band ...................................................................................... .. 1
6 161890 Wheel Side Ring ................................................................................ 1 ..
6 160653 Wheel Side Ring ................................................................................ .. 1
KEY:
A: 7.00 X 12 - 14PR(H40-50XT)
B: 28 X 9 15 - 14PR (H40-70XT)
QTY
ITEM PART NO. DESCRIPTION A B
7 161889 Wheel Lock Ring ............................................................................... 1 ..
7 980542 Wheel Lock Ring ............................................................................... .. 1
FOOTNOTES:
a Wide Option
KEY:
A: 7.00 R12 (H40-50XT)
B: 225/75 R15 (H40-70XT)
QTY
ITEM PART NO. DESCRIPTION A B
1 1544981 Wheel And Tire 7.00R12 Pneu Radial ....................................................... 2 ..
1 1544984 Wheel And Tire 225/75R15 Pneu Radial ................................................... .. 2
1 a 1544987 Wheel And Tire 7.00R12 Pneu Radial ....................................................... 2 ..
1 a 1544990 Wheel and Tire 225/75R15 Pneu Radial ................................................... .. 2
2 1471829 Pneumatic Tire ....................................................................................... 1 ..
2 1471591 Tubeless Bead Seal .......................................................................... 1 ..
2 1358179 Pneumatic Tire .................................................................................. 1 ..
2 1471922 Tubeless Bead Seal Valve ................................................................ 1 ..
2 1471835 Pneumatic Tire ....................................................................................... .. 1
2 1462617 Tubeless Bead Seal .......................................................................... .. 1
2 1358183 Pneumatic Tire (Michelin XZM) ......................................................... .. 1
2 1471922 Tubeless Bead Seal Valve ................................................................ .. 1
3 2070073 Wheel Assy (5.00 x 12) .......................................................................... 1 ..
3 2070074 Wheel Assy (7.00 x 15) .......................................................................... .. 1
3 a 2070075 Wheel Assy (5.00 x 12) .......................................................................... 1 ..
3 a 2070076 Wheel Assy (7.00 x 15) .......................................................................... .. 1
4 2070080 Rim .................................................................................................... 1 ..
4 2070079 Rim .................................................................................................... .. 1
KEY:
A: 7.00 R12 (H40-50XT)
B: 225/75 R15 (H40-70XT)
QTY
ITEM PART NO. DESCRIPTION A B
4 a 2070078 Rim .................................................................................................... 1 ..
4 a 2070077 Rim .................................................................................................... .. 1
5 1584694 Wedge Band ...................................................................................... 1 ..
5 1584695 Wedge Band ...................................................................................... .. 1
6 161890 Wheel Side Ring ................................................................................ 1 ..
6 160653 Wheel Side Ring ................................................................................ .. 1
7 161889 Wheel Lock Ring ............................................................................... 1 ..
7 980542 Wheel Lock Ring ............................................................................... .. 1
FOOTNOTES:
a Wide Option
8 STEERING SYSTEM
UNIT CODE A386
08/2017 NORTH AMERICA
SECTION 8
STEERING SYSTEM
DESCRIPTION PAGE
STEER AXLE
ITEM PART NO. DESCRIPTION QTY
4141680 Steering Axle Assembly ...................................................................................... 1
1 4640746 Steering Cylinder (FFigure 8-2)..................................................................... 1
2 293686 Capscrew ....................................................................................................... 4
3 4141681 Steering Axle .................................................................................................. 1
4 4119892 Tie Rod ........................................................................................................... 2
5 4119893 Pin .................................................................................................................. 4
6 4119894 Spindle ........................................................................................................... 2
7 4119895 Bushing .......................................................................................................... 2
8 302146 Setscrew ......................................................................................................... 4
9 1593334 Nut .................................................................................................................. 4
10 13957 Grease Fitting ................................................................................................. 8
11 4119899 Oil Seal ........................................................................................................... 2
12 2027664 Needle Bearing ............................................................................................... 4
13 4126732 Needle Bearing ............................................................................................... 4
14 4119901 King Pin .......................................................................................................... 2
15 2027660 Thrust Bearing ................................................................................................ 2
16 4126734 Thrust Bearing ................................................................................................ 2
17 302158 Setscrew ......................................................................................................... 2
18 1593336 Nut .................................................................................................................. 2
19 4119905 Shim ............................................................................................................... 2
20 4119906 Shim ............................................................................................................... 2
21 4119907 Gasket ............................................................................................................ 4
22 4119908 Plate ............................................................................................................... 4
23 4093489
320156 Washer ........................................................................................................... 12
24 292500 Capscrew ....................................................................................................... 12
25 2305658 Oil Seal ........................................................................................................... 2
26 2027665 Bearing ........................................................................................................... 2
27 4132613 Bearing Set ..................................................................................................... 2
28 4132993 Wheel Hub ...................................................................................................... 2
29 4631148 Bearing ........................................................................................................... 2
30 4132612 Bearing Set ..................................................................................................... 2
31 4119914 Washer ........................................................................................................... 2
32 4119915 Nut .................................................................................................................. 2
33 15254 Cotter Pin ....................................................................................................... 2
34 4119917 Cap ................................................................................................................. 2
35 4132994 Bolt ................................................................................................................. 12
36 296384 Washer ........................................................................................................... 4
37 1527888 Capscrew ............................................................................................................ 4
38 2060696 Rubber Mount ..................................................................................................... 2
39 1388838 Rubber Mount ..................................................................................................... 1
40 4119900 Plate .................................................................................................................... 2
41 1517836 Wheel Nut ........................................................................................................... 12
NOTES
KEY:
A: 6.00 x 9 (H40-50XT)
B: 6.50 x 10 (H40-60XT)
QTY
ITEM PART NO. DESCRIPTION A B
1544996 Wheel And Tire (Standard Compound) ...................................................... 2 ..
1603465 Wheel And Tire (Non-Marking Compound) ................................................ 2 ..
1544999 Wheel And Tire (Standard Compound) ...................................................... .. 2
1603466 Wheel And Tire (Non-Marking Compound) ................................................ .. 2
1 1688697 Solid Pneumatic Tire (Standard Compound) ......................................... 1 ..
1 1603489 Tire (Non-Marking) (Non-Marking Compound) ...................................... 1 ..
1 1544234 Solid Pneumatic Tire (6.50x10/5.0) (Standard Compound) ................... .. 1
1 1603490 Tire (Non-Marking 6.50x10/5.0) (Non-Marking Compound) .................. .. 1
2 2070081 Rim (4.00 x 9) ........................................................................................ 1 ..
2 2067044 Wheel Assy (5.00 x 10) .......................................................................... .. 1
3 2070083 Rim .................................................................................................... 1 ..
3 2067045 Rim .................................................................................................... .. 1
4 161885 Wheel Side Ring ................................................................................ 1 ..
4 1580426 Wheel Side Ring ................................................................................ .. 1
5 1584693 Wedge Band ...................................................................................... 1 ..
5 1580427 Wedge Band ...................................................................................... .. 1
6 161884 Wheel Lock Ring ............................................................................... 1 ..
6 161894 Wheel Lock Ring ............................................................................... .. 1
9 BRAKE SYSTEM
UNIT CODE A386
08/2017 NORTH AMERICA
SECTION 9
BRAKE SYSTEM
DESCRIPTION PAGE
BRAKE ASSEMBLY
KEY:
A: Right Hand
B: Left Hand
QTY
ITEM PART NO. DESCRIPTION A B
2097070 Brake Assy , RH (With Cable and Shield) .................................................. 1 ..
2097069 Brake Assy , LH (With Cable and Shield) .................................................. .. 1
2098746 Brake Assy ............................................................................................. 1 ..
2098745 Brake Assy ............................................................................................. .. 1
1 2098748 Backplate ........................................................................................... 1 ..
1 2098747 Backplate ........................................................................................... .. 1
2 1565290 Wheel Cylinder .................................................................................. 1 1
2 1334647 Kit-Repair Wheel Cylinder ............................................................. 1 1
3 1361503
4098513 Bleeder Screw ............................................................................... 1 1
4 1361504 Cap ................................................................................................ 1 1
5 1334642 Cover ................................................................................................. 1 1
6 1565303 Bolt .................................................................................................... 2 2
7 2037343 Wear Plate ......................................................................................... 1 1
8 1360796 Strut ................................................................................................... 1 ..
8 1361507 Strut ................................................................................................... .. 1
9 1360797 Spring ................................................................................................ 1 1
10 ..... Spring ................................................................................................ 1 1
11 ..... Nut ..................................................................................................... 1 1
12 2080798 Kit-Brake Shoe .................................................................................. 1 ..
12 2080797 Kit-Brake Shoe .................................................................................. .. 1
13 ..... Pin ..................................................................................................... 1 1
14 1334644 Sheave .............................................................................................. 1 1
15 1361500 Washer .............................................................................................. 1 1
16 1565310 Kit-Adjuster , RH ................................................................................ 1 ..
16 1565309 Kit-Adjuster , LH ................................................................................ .. 1
17 2037518 Lever ................................................................................................. 1 ..
17 2037517 Lever ................................................................................................. .. 1
18 ..... Spring ................................................................................................ 1 1
19 2037340 Spring ................................................................................................ 1 1
20 1565295
1600492 Adjuster ............................................................................................. 1 ..
20 1565294
1600491 Adjuster ............................................................................................. .. 1
21 2037323 Pin ..................................................................................................... 1 1
22 2037341 Cup .................................................................................................... 1 1
23 ..... Spring ................................................................................................ 1 1
24 1338916 Retainer ............................................................................................. 1 1
25 1338917 Washer .............................................................................................. 1 1
26 ..... Park Brake Lever ............................................................................... 1 1
27 2080796 Cable Assy ........................................................................................ 1 ..
27 2080795 Cable Assy ........................................................................................ .. 1
28 1361502 Snap Ring .......................................................................................... 1 1
1565316 Kit-Spring (Includes Items 10) ........................................................... 1 1
1565310 Kit-Adjuster , RH (Includes Items 16-19) ........................................... 1 ..
1565309 Kit-Adjuster , LH (Includes Items 16-19) ........................................... .. 1
©2017 HYSTER COMPANY See Service Manual 9-3
for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017
BRAKE ASSEMBLY
KEY:
A: Right Hand
B: Left Hand
QTY
ITEM PART NO. DESCRIPTION A B
1565312 Kit-Park Brake , RH (Includes Items 8-9, 24-26) ............................... 1 ..
1565311 Kit-Repair Parking Brake , LH (Includes Items 8-9, 24-25) ............... .. 1
NOTES
FOOTNOTES:
a Includes hose c Used with Wrap
b Not Illustrated
NOTES
NOTES
10 HYDRAULIC SYSTEM
UNIT CODE A386
08/2017 NORTH AMERICA
SECTION 10
HYDRAULIC SYSTEM
DESCRIPTION PAGE
HAND LEVERS
THREE AND FOUR FUNCTION ................................................................................................................. 10-8
THREE AND FOUR FUNCTION WITH RTST ............................................................................................ 10-10
HYDRAULIC CONTROL VALVE
AUXILIARY SECTION - MANUAL CONTROLS ......................................................................................... 10-19
AUXILIARY SECTION - E-HYDRAULIC CONTROLS ................................................................................ 10-30
E-HYDRAULIC CONTROLS - THREE AND F0UR FUNCTION ................................................................. 10-22
INLET SECTION - MANUAL CONTROLS .................................................................................................. 10-14
INLET SECTION - E-HYDRAULIC CONTROLS ......................................................................................... 10-24
LIFT SECTION - MANUAL CONTROLS ..................................................................................................... 10-16
LIFT SECTION - E-HYDRAULIC CONTROLS ........................................................................................... 10-26
MANUAL CONTROLS - THREE AND FOUR FUNCTION .......................................................................... 10-12
OUTLET SECTION - MANUAL CONTROLS .............................................................................................. 10-20
OUTLET SECTION - E-HYDRAULIC CONTROLS ..................................................................................... 10-32
TILT SECTION - MANUAL CONTROLS ..................................................................................................... 10-18
TILT SECTION - E-HYDRAULIC CONTROLS ........................................................................................... 10-28
HYDRAULIC HOSES
3 AND 4 FUNCTION ................................................................................................................................... 10-6
HYDRAULIC SUPPLY AND RETURN ............................................................................................................ 10-2
DIESEL, 24CC ............................................................................................................................................ 10-4
PUMP DRIVE ASSEMBLY
PSI ENGINE ................................................................................................................................................ 10-7
TILT CYLINDER AND MAST INSTALLATION ................................................................................................ 10-36
TILT CYLINDERS ............................................................................................................................................ 10-37
TILT HYDRAULICS AND ACCUMULATOR .................................................................................................... 10-34
KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
1 4638546 Hose Assy (Manual Hydraulic Control Valve) ............................................ 1 ..
1 4652942 Hose Assy (Electro-Hydraulic Control Valve) ............................................. 1 ..
2 4638547 Hose Assy (Manual Hydraulic Control Valve) ............................................ 1 ..
2 4652943 Hose Assy (Electro-Hydraulic Control Valve) ............................................. 1 ..
3 4640866 Hose Assy (Manual Hydraulic Control Valve) ............................................ 1 1
3 4652944 Hose Assy (Electro-Hydraulic Control Valve) ............................................. 1 1
4 4638549 Hose Assy (Manual Hydraulic Control Valve) ............................................ 1 1
4 4652945 Hose Assy (Electro-Hydraulic Control Valve) ............................................. 1 1
5 1486742 Fitting ......................................................................................................... 1 1
5 4159139 Fitting (Optional) ......................................................................................... 1 1
6 1490533 Fitting ......................................................................................................... 1 1
7 1486749 Fitting ......................................................................................................... 1 1
8 4640861 Hose Assy (Mast Hose) ............................................................................. 1 1
a 1529015 Cap (Hydraulic Hoses) ............................................................................... 2 4
a 1556898 Plug (Mast Hose) ....................................................................................... 1 1
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Service with 4142626
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 2099872 Bracket Wldmt ............................................................................................ 1 1
2 4109993
1527879 Capscrew ................................................................................................... 4 4
3 2087129 Lever (Lift) .................................................................................................. 1 1
4 2055050 Knob ........................................................................................................... 1 1
5 2087130 Lever (Tilt) .................................................................................................. 1 1
6 2055051 Knob ........................................................................................................... 1 1
7 2087131 Lever (Third) ............................................................................................... 1 1
8 2090706 Lever (Fourth) ............................................................................................ .. 1
9 2059511 Knob ........................................................................................................... .. 1
10 2081863 Boot ............................................................................................................ 3 4
11 1710006 Capscrew ................................................................................................... 2 2
12 4149893 Washer ....................................................................................................... 2 2
13 4149814
4178100 Plate ........................................................................................................... 1 ..
13 4149813
4178099 Plate ........................................................................................................... .. 1
14 2079337 Retaining Ring ............................................................................................ 2 3
15 2021810 Bushing ...................................................................................................... 6 8
16 2081886 Pin .............................................................................................................. 1 1
17 1530011 Pin , Cotter ................................................................................................. 2 2
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
18 2021817 Pin .............................................................................................................. 6 8
19 1517361 Locking Ring Cotter Pin ............................................................................. 6 8
20 2081859 Rod ............................................................................................................. 3 3
21 2081860 Rod ............................................................................................................. .. 1
22 2059511 Knob (Without Side-Shift) ........................................................................... 1 1
22 2065919 Knob (With Side-Shift) ................................................................................ 1 1
23 1669680 Washer ....................................................................................................... 8 8
24 4073087
4094634 Capscrew ................................................................................................... 4 4
25 4652658 Isolator ....................................................................................................... 4 4
26 ..... Hydraulic Control Valve (FFigure 10-7).................................................... 1 1
a 2042745 Spacer ........................................................................................................ 1 ..
FOOTNOTES:
a Not Illustrated
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 2100133 Bracket Wldmt ............................................................................................ 1 1
2 4109993
1527879 Capscrew ................................................................................................... 4 4
3 2087129 Lever (Lift) .................................................................................................. 1 1
4 2055050 Knob ........................................................................................................... 1 1
5 2092241 Lever .......................................................................................................... 1 1
6 2091458 Switch ......................................................................................................... 1 1
7 2093098 Label .......................................................................................................... 1 1
8 320155 Washer ....................................................................................................... 1 1
9 302033 Screw ......................................................................................................... 1 1
10 2087131 Lever (Third) ............................................................................................... 1 1
11 2059511 Knob (Without Side-shift) ........................................................................... 1 1
11 2065919 Knob (With Side-shift) ................................................................................ 1 1
12 2090706 Lever .......................................................................................................... .. 1
13 2059511 Knob ........................................................................................................... .. 1
14 2079337 Retaining Ring ............................................................................................ 2 3
15 2021810 Bushing ...................................................................................................... 6 8
16 2081886 Pin .............................................................................................................. 1 1
17 1530011 Pin , Cotter ................................................................................................. 2 2
18 2021817 Pin .............................................................................................................. 6 8
19 1517361 Locking Ring Cotter Pin ............................................................................. 6 8
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
20 2081859 Rod ............................................................................................................. 2 2
21 2092926 Rod ............................................................................................................. 1 1
22 2081860 Rod ............................................................................................................. .. 1
23 2055131 Sensor ........................................................................................................ 1 1
24 320154 Washer ....................................................................................................... 2 2
25 302019 Screw ......................................................................................................... 2 2
26 1307884
1514429 Nut .............................................................................................................. 1 1
27 2092925 Plate Wldmt ................................................................................................ 1 1
28 1356354 Bushing ...................................................................................................... 1 1
29 137852 Strap Clamp ............................................................................................... 1 1
30 2081863 Boot ............................................................................................................ 3 4
31 4149814
4178100 Plate ........................................................................................................... 1 ..
31 4149813
4178099 Plate ........................................................................................................... .. 1
32 1710006 Capscrew ................................................................................................... 2 2
33 4149893 Washer ....................................................................................................... 2 2
34 4073087
4094634 Capscrew ................................................................................................... 4 4
35 1669680 Washer ....................................................................................................... 8 8
36 4652658 Isolator ....................................................................................................... 4 4
37 ..... Hydraulic Control Valve (Manual Hydraulic) (FFigure 10-7)..................... .. ..
a 2042745 Spacer ........................................................................................................ 1 ..
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a 10° Forward/6° Back c 6° Forward/6° Back
b 6° Forward/10° Back
NOTES
SECTION 11
MAST-TWO STAGE LIMITED FREE-LIFT
DESCRIPTION PAGE
CARRIAGE
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 11-18
HEADER HOSES AND ATTACHING PARTS ................................................................................................. 11-14
MAIN LIFT CYLINDER
TWO STAGE LIMITED FREE LIFT - A389 ................................................................................................. 11-6
TWO STAGE LIMITED FREE LIFT - A399 ................................................................................................. 11-12
MAST ASSEMBLY
A389 ............................................................................................................................................................ 11-2
A399 ............................................................................................................................................................ 11-8
MAST ASSEMBLY
A389
H40-50XT
MAST ASSEMBLY
A389
FOOTNOTES:
a Refer to Table
NOTES
FOOTNOTES:
a Refer to Table
MAST ASSEMBLY
A399
H60XT
MAST ASSEMBLY
A399
FOOTNOTES:
a Refer to Table
NOTES
FOOTNOTES:
a Refer to Table
H60XT
KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
1 b. . . . . Header Hose .............................................................................................. 2 4
2 4132420 Bracket ....................................................................................................... 1 1
3 4132421 Bracket ....................................................................................................... .. 1
4 4048781 Hose Sheave .............................................................................................. 1 2
4 4050091 Bushing ............................................................................................. 1 1
5 4013268 Stubshaft .................................................................................................... 1 2
6 4051293 Spacer ........................................................................................................ 1 2
7 1581591 Capscrew ................................................................................................... 1 2
8 4051501 Capscrew ................................................................................................... 2 4
9 4058930 Bracket Wldmt ............................................................................................ 1 1
10 4058935 Bracket Wldmt ............................................................................................ .. 1
11 1581582 Capscrew ................................................................................................... 2 4
12 1581566 Nut .............................................................................................................. 4 8
13 4059830 Clamp ......................................................................................................... 1 2
14 1581581 Capscrew ................................................................................................... 2 4
15 369804 Clamp ......................................................................................................... 1 2
16 1477996 Hose Clamp ............................................................................................... 1 2
17 4122876 Bracket ....................................................................................................... 1 1
18 4122875 Bracket ....................................................................................................... .. 1
19 1528573 Fitting ......................................................................................................... 2 3
20 1696161 Capscrew ................................................................................................... 2 4
21 1581836 Capscrew ................................................................................................... 2 4
22 1581556 Washer ....................................................................................................... 2 4
23 4138115 Roller .......................................................................................................... 2 4
24 4138114 Roller .......................................................................................................... 2 4
25 1528579 Fitting ......................................................................................................... .. 1
26 1473895 Fitting ......................................................................................................... .. 1
©2017 HYSTER COMPANY See Service Manual 11-15
for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017
FOOTNOTES:
a Not Illustrated b Refer to Table
NOTES
CARRIAGE
TWO STAGE LIMITED FREE-LIFT
KEY:
A: H40-50XT
B: H60XT
QTY
ITEM PART NO. DESCRIPTION A B
4625586 Carriage (42 in.) ......................................................................................... 1 ..
4625594 Carriage (42 in.) ......................................................................................... .. 1
1 4065173 Carriage Wldmt (42 in.) .......................................................................... 1 ..
1 4065200 Carriage Wldmt (42 in.) .......................................................................... .. 1
1 1345264 Stubshaft ........................................................................................... 6 6
2 1345219 Load Roller ("B") (111.48/111.22) .......................................................... 6 6
3 366116 Spacer ................................................................................................... 2 2
4 12891 Snap Ring .............................................................................................. 6 6
4 386422 Snap Ring (Optional) ............................................................................. 6 6
5 131358 Snap Ring .............................................................................................. 4 4
6 1345263 Shim (0.020 in.) ..................................................................................... 28 28
7 1353408 Pin .......................................................................................................... 2 2
8 1369345 Chain Anchor (Dual Hole) ...................................................................... 2 ..
8 1504010 Chain Anchor (Single Hole) (Optional) .................................................. 2 ..
8 1369344 Chain Anchor (Dual Hole) ...................................................................... .. 2
8 1504012 Chain Anchor (Single Hole) (Optional) .................................................. .. 2
9 1514866 Pin .......................................................................................................... 2 2
10 15211 Cotter Pin ............................................................................................... 2 2
NOTES
SECTION 12
MAST-THREE STAGE FULL FREE-LIFT
DESCRIPTION PAGE
CARRIAGE
THREE STAGE FULL FREE-LIFT .............................................................................................................. 12-34
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT - A387 MAST SERIES ......................................................................... 12-14
THREE STAGE FULL FREE-LIFT - A397 MAST SERIES ......................................................................... 12-28
HEADER HOSE AND ATTACHING PARTS ................................................................................................... 12-30
MAIN LIFT CYLINDER
THREE STAGE FULL FREE-LIFT - A387 MAST SERIES ......................................................................... 12-12
THREE STAGE FULL FREE-LIFT - A397 MAST SERIES ......................................................................... 12-26
MAST ASSEMBLY
INNER MAST AND FREE-LIFT - A387 MAST SERIES .............................................................................. 12-8
INNER MAST AND FREE-LIFT - A397 MAST SERIES .............................................................................. 12-22
INTERMEDIATE MAST AND MAIN-LIFT - A387 MAST SERIES ............................................................... 12-4
INTERMEDIATE MAST AND MAIN-LIFT - A397 MAST SERIES ............................................................... 12-18
OUTER MAST - A387 MAST SERIES ........................................................................................................ 12-2
OUTER MAST - A397 MAST SERIES ........................................................................................................ 12-16
MAST ASSEMBLY
OUTER MAST – A387 MAST SERIES
H40-50XT
FOOTNOTES:
a Refer to Table
MAST ASSEMBLY
INTERMEDIATE MAST AND MAIN-LIFT – A387 MAST SERIES
H40-50XT
MAST ASSEMBLY
INTERMEDIATE MAST AND MAIN-LIFT – A387 MAST SERIES
FOOTNOTES:
a Optional b Refer to Table
NOTES
MAST ASSEMBLY
INNER MAST AND FREE-LIFT – A387 MAST SERIES
H40-50XT
MAST ASSEMBLY
INNER MAST AND FREE-LIFT – A387 MAST SERIES
FOOTNOTES:
a Optional b Refer to Table
NOTES
FOOTNOTES:
a Refer to Table
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT – A387 MAST SERIES
H40-50XT
FOOTNOTES:
a Not Illustrated b Refer to Table
MAST ASSEMBLY
OUTER MAST – A397 MAST SERIES
H60XT
FOOTNOTES:
a Optional b Refer to Table
MAST ASSEMBLY
INTERMEDIATE MAST AND MAIN-LIFT – A397 MAST SERIES
H60XT
MAST ASSEMBLY
INTERMEDIATE MAST AND MAIN-LIFT – A397 MAST SERIES
FOOTNOTES:
a Optional b Refer to Table
NOTES
MAST ASSEMBLY
INNER MAST AND FREE-LIFT – A397 MAST SERIES
H60XT
MAST ASSEMBLY
INNER MAST AND FREE-LIFT – A397 MAST SERIES
FOOTNOTES:
a Optional b Refer to Table
NOTES
FOOTNOTES:
a Refer to Table
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT – A397 MAST SERIES
H60XT
FOOTNOTES:
a Not Illustrated b Refer to Table
H60XT
KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
1 b. . . . . Header Hose .............................................................................................. 1 1
2 b. . . . . Header Hose .............................................................................................. 1 1
3 b. . . . . Header Hose .............................................................................................. .. 1
4 b. . . . . Header Hose .............................................................................................. .. 1
5 4048781 Hose Sheave .............................................................................................. 1 1
5 4050091 Bushing .................................................................................................. 1 1
6 4013268 Stubshaft .................................................................................................... 1 1
7 4051293 Spacer ........................................................................................................ 1 1
8 1581581 Capscrew ................................................................................................... 1 1
9 4132420 Bracket ....................................................................................................... 1 1
10 1581836 Capscrew ................................................................................................... 2 2
11 1581556 Washer ....................................................................................................... 2 2
12 4138115 Roller .......................................................................................................... 2 2
13 4138114 Roller .......................................................................................................... 2 2
14 1626461 Capscrew ................................................................................................... .. 1
15 4049172 Bracket ....................................................................................................... .. 1
©2017 HYSTER COMPANY See Service Manual 12-31
for service procedures.
UNIT CODE A386
NORTH AMERICA 08/2017
FOOTNOTES:
a Not Illustrated b Refer to Table
CARRIAGE
THREE STAGE FULL FREE-LIFT
KEY:
A: H40-50XT
B: H60XT
QTY
ITEM PART NO. DESCRIPTION A B
4621631 Carriage Assembly (42 in.) ......................................................................... 1 ..
4621637 Carriage Assembly (42 in.) ......................................................................... .. 1
1 4055430 Carriage Wldmt (42 in.) .......................................................................... 1 ..
1 4055473 Carriage Wldmt (42 in.) .......................................................................... .. 1
2 1345216 Stubshaft ........................................................................................... 6 6
3 1333399 Load Roller ("B") (3.63 in./3.62 in.) ........................................................ 6 6
3 1393142 Load Roller ("B") (3.24 in.) (Optional) .................................................... 6 6
3 1395174 Load Roller ("A") (3.22 in.) (Optional) .................................................... 6 6
3 1395176 Load Roller ("A") (3.23 in.) (Optional) .................................................... 6 6
4 366115 Spacer ................................................................................................... 2 2
5 58901 Snap Ring .............................................................................................. 6 6
5 a 1374797 Snap Ring (Optional) ............................................................................. 6 6
6 131358 Snap Ring .............................................................................................. 4 4
7 129387 Shim (0.020 in.) ..................................................................................... 28 28
8 15211 Cotter Pin ............................................................................................... 2 2
9 1369345 Chain Anchor (Dual Hole) ...................................................................... 2 ..
9 1504010 Chain Anchor (Single Hole) (Optional) .................................................. 2 ..
9 1369344 Chain Anchor (Dual Hole) ...................................................................... .. 2
9 1504012 Chain Anchor (Single Hole) (Optional) .................................................. .. 2
10 317735 Pin .......................................................................................................... 2 2
11 1514866 Pin (Chain Anchor) ................................................................................ 2 2
12 4082003 Plate (Hose) ........................................................................................... 1 ..
12 4082005 Plate (Hose) ........................................................................................... .. 1
FOOTNOTES:
a Not Illustrated
NOTES
13 OPTIONS
UNIT CODE A386
08/2017 NORTH AMERICA
SECTION 13
OPTIONS
DESCRIPTION PAGE
ACCUMULATOR
THREE STAGE FFL/TWO STAGE LFL ...................................................................................................... 13-10
BACKUP ALARM ............................................................................................................................................ 13-6
CONTROLLER
RETURN TO SET TILT GROUP ................................................................................................................. 13-4
DOCUMENT CLIP
WITHOUT HOOD BLANKET ...................................................................................................................... 13-8
FIRE EXTINGUISHER .................................................................................................................................... 13-2
FORK POSITIONER ASSEMBLY ................................................................................................................... 13-30
INTEGRAL SIDE-SHIFT
FORK POSITIONER - TWO STAGE LIMITED FREE-LIFT ........................................................................ 13-26
FORK POSITIONER - THREE STAGE FULL FREE-LIFT .......................................................................... 13-28
INTEGRAL SIDE-SHIFT CARRIAGE
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-20
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 13-18
INTEGRAL SIDE-SHIFT CYLINDER .............................................................................................................. 13-24
INTEGRAL SIDE-SHIFT HYDRAULIC HOSES
THREE STAGE FULL FREE LIFT .............................................................................................................. 13-23
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 13-22
MIRRORS ........................................................................................................................................................ 13-7
SEAT BELT
INTERLOCK ................................................................................................................................................ 13-3
STROBE LIGHT
LED ............................................................................................................................................................. 13-9
TELEMETRY
CARD READER .......................................................................................................................................... 13-17
TELEMETRY LEVEL 1
GSM AND WIFI ........................................................................................................................................... 13-14
TELEMETRY LEVEL 2
HARNESS GROUP ..................................................................................................................................... 13-15
TELEMETRY LEVEL 3
DISPLAY ..................................................................................................................................................... 13-16
TRACTION SPEED LIMITER
YANMAR DIESEL ....................................................................................................................................... 13-12
FOOTNOTES:
a Not illustrated
CONTROLLER
RETURN TO SET TILT GROUP
NOTES
FOOTNOTES:
a Not illustrated
FOOTNOTES:
a Not illustrated
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
KEY:
A: H40-55XT
B: H60XT
QTY
ITEM PART NO. DESCRIPTION A B
1 4623988 Hose Assy .................................................................................................. 1 ..
1 4623990 Hose Assy .................................................................................................. .. 1
2 4623989 Hose Assy .................................................................................................. 1 ..
2 4623991 Hose Assy .................................................................................................. .. 1
3 1487059 Fitting ......................................................................................................... 2 2
INTEGRAL SIDE-SHIFT
FORK POSITIONER – TWO STAGE LIMITED FREE-LIFT
KEY:
A: H40-55XT
B: H60XT
QTY
ITEM PART NO. DESCRIPTION A B
1 4618718
4611913 Hose Assy .................................................................................................. 2 2
2 4626768 Tube Assy .................................................................................................. 1 ..
2 4626772 Tube Assy .................................................................................................. .. 1
3 4626769 Tube Assy .................................................................................................. 1 ..
3 4626773 Tube Assy .................................................................................................. .. 1
4 4050817 Bracket Wldmt ............................................................................................ 2 2
5 1673754 Washer ....................................................................................................... 2 2
6 1670032 Capscrew ................................................................................................... 2 2
7 4061318 Guide (Hose) (LH) ...................................................................................... 1 1
8 4061319 Guide (Hose) (RH) ..................................................................................... 1 1
9 ..... Carriage Assembly (FFigure 13-14).......................................................... 1 1
10 4055634 Setscrew .................................................................................................... 4 4
11 4611880 Carriage , Fork Positioner (42 in.) (Fork Positioner) (FFigure 13-21)....... 1 ..
11 4611882 Carriage , Fork Positioner (42 in.) (Fork Positioner) (FFigure 13-21)....... .. 1
11 4034634 Kit-Service Cylinder ............................................................................... 1 1
INTEGRAL SIDE-SHIFT
FORK POSITIONER – THREE STAGE FULL FREE-LIFT
KEY:
A: H40-55XT
B: H60XT
QTY
ITEM PART NO. DESCRIPTION A B
1 4633850 Tube Assy (LH) .......................................................................................... 1 ..
1 4633852 Tube Assy (LH) .......................................................................................... .. 1
2 4633851 Tube Assy (RH) .......................................................................................... 1 ..
2 4633853 Tube Assy (RH) .......................................................................................... .. 1
3 4050817 Bracket Wldmt ............................................................................................ 2 2
4 1673754 Washer ....................................................................................................... 2 2
5 1670032 Capscrew ................................................................................................... 2 2
6 4618718
4611913 Hose Assy .................................................................................................. 2 ..
6 4622266 Hose Assy .................................................................................................. .. 2
7 4611880 Carriage , Fork Positioner (42 in.) (Fork Positioner) (FFigure 13-21)....... 1 ..
7 4611882 Carriage , Fork Positioner (42 in.) (Fork Positioner) (FFigure 13-21)....... .. 1
7 4034634 Kit-Service Cylinder ............................................................................... 1 1
7 4034635 Kit-Bearing ............................................................................................. 1 1
8 ..... Carriage Assembly (FFigure 13-17).......................................................... 1 1
9 4061319 Guide (Hose) (RH) ..................................................................................... 1 1
10 4061318 Guide (Hose) (LH) ...................................................................................... 1 1
11 4055634 Setscrew .................................................................................................... 4 4
FOOTNOTES:
a With 4" width Forks
NOTES
14 NUMERICAL INDEX
UNIT CODE A386
08/2017 NORTH AMERICA
SECTION 14
NUMERICAL INDEX
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
NOTES