Catálogo de Peças 190VX - A909

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PARTS MANUAL

GDPGLP170VX, GDP/GLP190VX GDP/


GLP175VX36
(A909)

Yale Materials Handling Corporation 550000857


1400 Sullivan Drive ©Yale Corp.
Caller No. 12011 06/2021
Greenville, NC 27834-2011
MODEL NOMENCLATURE

NOTE: This parts manual contains alternate pages for certain assemblies. The truck model code can be used to
determine many of the assemblies on your lift truck (power, tire type, mast type). The complete truck model and
serial number are stamped into the nameplate. See for further information.
SECTIONS

1 GENERAL TRUCK

2 ENGINE ASSEMBLY

3 ENGINE ASSEMBLY - LPG

4 EXHAUST SYSTEM

5 COOLING SYSTEM

6 FUEL SYSTEM

7 ELECTRICAL SYSTEM

8 TRANSMISSION

9 DRIVE AXLE

10 STEERING SYSTEM

11 BRAKE SYSTEM

12 HYDRAULIC SYSTEM

13 MAST-TWO STAGE LIMITED FREE-LIFT

14 MAST-THREE STAGE FULL FREE-LIFT

15 OPTIONS

16 FIELD CONVERSION KITS

17 NUMERICAL INDEX

This Parts Manual is divided into 18 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
18 USER SUPPORT INFORMATION

This Parts Manual is divided into 18 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
GENERAL INFORMATION

TABLE OF CONTENTS

DESCRIPTION PAGE
A
ACCUMULATOR ............................................................................................................................................. 15-11
ADD ON OPTION KITS ................................................................................................................................... 16-2
ADD ON TELEMETRY KITS ........................................................................................................................... 16-4
AIR INTAKE ..................................................................................................................................................... 6-2
AIR INTAKE AND FILTER
GM 5.7 LPG ................................................................................................................................................ 6-16
AIR INTAKE MANIFOLD
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-40
ALTERNATOR AND MOUNTING
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 7-16
ARMREST ASSEMBLY
MINI-LEVER MODULES ............................................................................................................................. 1-52
AUXILIARY FUNCTION HOSES ..................................................................................................................... 13-18
AUXILIARY ONE SECTION
THREE AND FOUR FUNCTION ................................................................................................................. 12-24
AUXILIARY TWO SECTION
FOUR FUNCTION ....................................................................................................................................... 12-26

B
BACK-UP ALARM ........................................................................................................................................... 15-5
BATTERY AND CONTROL CABLE DISCONNECT SWITCH ........................................................................ 7-26
BATTERY CABLES
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 7-22
GM 5.7L LPG .............................................................................................................................................. 7-24
BRAKE AND INCHING PEDAL CONVERSION .............................................................................................. 16-3
BRAKE COOLING SYSTEM
SINGLE AND DUAL PEDAL ....................................................................................................................... 11-10
BRAKE PEDAL
DUAL PEDAL .............................................................................................................................................. 11-4
SINGLE PEDAL .......................................................................................................................................... 11-2
BRAKE PEDAL MOUNTING ........................................................................................................................... 11-14
ALTERNATE MOUNTING ........................................................................................................................... 11-16
BRAKE VALVE ASSEMBLY ........................................................................................................................... 11-18
BUZZER GROUP ............................................................................................................................................ 7-54

C
CAB
ATTACHING PARTS - SHEET 1 OF 2 ....................................................................................................... 1-20
ATTACHING PARTS - SHEET 2 OF 2 ....................................................................................................... 1-22
LEFT HAND DOOR ASSEMBLY ................................................................................................................ 1-28
MAIN ASSEMBLY ....................................................................................................................................... 1-18
RIGHT HAND DOOR ASSEMBLY .............................................................................................................. 1-30
WINDOW WIPER SYSTEM ........................................................................................................................ 1-26
WINDOWS .................................................................................................................................................. 1-24
CAMSHAFT
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-22
CAMSHAFT AND TIMING
GM 5.7 LPG ................................................................................................................................................ 3-24

A909 ©2021 Yale Materials Handling Corporation i


GENERAL INFORMATION

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
CARRIAGE ...................................................................................................................................................... 13-14
CHARGE PUMP .............................................................................................................................................. 8-20
COMPARTMENT PLATFORM ........................................................................................................................ 1-14
CONTROL VALVE
THREE SPEED TRANSMISSION ............................................................................................................... 8-18
CONTROL VALVE AND STEERING UNIT ASSEMBLY
FOUR FUNCTION ....................................................................................................................................... 12-14
THREE FUNCTION ..................................................................................................................................... 12-12
COOLING SYSTEM
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 5-2
GM 5.7 LPG ................................................................................................................................................ 5-10
COUNTERWEIGHTS AND FENDERS ........................................................................................................... 1-56
COWL ELECTRICAL
ELECTRIC HYDRAULIC ............................................................................................................................. 7-12
COWL MOUNT ................................................................................................................................................ 1-16
ALTERNATE PART ..................................................................................................................................... 1-17
CRANKCASE BREATHER
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-32
CRANKSHAFT
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-30
CYLINDER BLOCK
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-8
GM 5.7 LPG ................................................................................................................................................ 3-20
CYLINDER HEAD
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-10
CYLINDER HEAD AND EXHAUST MANIFOLD
GM 5.7 LPG ................................................................................................................................................ 3-14

D
DIFFERENTIAL ............................................................................................................................................... 9-6
DIPSTICK AND BREATHER ........................................................................................................................... 12-38
DRIVE AXLE AND ATTACHING PARTS
WET BRAKE ............................................................................................................................................... 9-4
DRIVE AXLE HOUSING AND HUB ................................................................................................................ 9-8
DRIVE TIRE AND WHEEL .............................................................................................................................. 9-2
DUAL MIRRORS
WITH CAB ................................................................................................................................................... 15-7
WITH OVERHEAD GUARD ........................................................................................................................ 15-8

E
E-HYDRAULIC CONTROL CONVERSION KITS
ELECTRICAL ARRANGEMENT
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 7-4
GM 5.7L LPG .............................................................................................................................................. 7-6
ELECTRICAL SYSTEM
RIGHT HAND CHASSIS - CUMMINS QSB 3.3L DIESEL .......................................................................... 7-8
RIGHT HAND CHASSIS - GM 5.7L LPG .................................................................................................... 7-10
ELECTRO HYDRAULIC POPPET VALVE
THREE AND FOUR FUNCTION ................................................................................................................. 12-22

ii ©2021 Yale Materials Handling Corporation A909


GENERAL INFORMATION

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
ELECTRONIC CONTROL LEVERS
MINI-LEVER MODULE (FOUR FUNCTION) (→ S/N A909V01507H) ....................................................... 7-42
MINI-LEVER MODULES (THREE FUNCTION) (→ S/N A909V01507H) .................................................. 7-44
ELECTRONIC CONTROL MODULE AND SENSORS
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 7-20
ELECTRONIC MINI LEVER LABELS
SINGLE FUNCTION .................................................................................................................................... 1-42
ENGINE ELECTRICAL SYSTEM
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 7-14
ENGINE MOUNTING
(CUMMINS QSB 3.3L DIESEL) .................................................................................................................. 2-3
GM 5.7L LPG .............................................................................................................................................. 3-2
EXHAUST MANIFOLD
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-38
EXHAUST SYSTEM
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 4-2
WITH CATALYTIC CONVERTER - GM 5.7 LPG ........................................................................................ 4-4

F
FAN ASSEMBLY
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 5-6
GM 5.7 LPG ................................................................................................................................................ 5-13
FENDERS ....................................................................................................................................................... 1-66
FIRE EXTINGUISHER
WITH CAB ................................................................................................................................................... 15-3
WITH OVERHEAD GUARD ........................................................................................................................ 15-4
FLOORPLATES AND COVERS ...................................................................................................................... 1-10
FLYWHEEL HOUSING
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-6
GM 5.7 LPG ................................................................................................................................................ 3-4
FOOT DIRECTIONAL CONTROL PEDAL ...................................................................................................... 6-24
FORK POSITIONER ....................................................................................................................................... 13-12
FORKS ............................................................................................................................................................ 1-62
FORWARD CLUTCH HIGH AND OUTPUT SHAFT
THREE SPEED TRANSMISSION - FWD2 ................................................................................................. 8-14
FORWARD CLUTCH LOW AND SECOND SHAFT
THREE SPEED TRANSMISSION - FWD1, RANGE2 ................................................................................ 8-12
FREE LIFT CYLINDER ................................................................................................................................... 14-15
FRONT GEAR HOUSING
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-21
FUEL FILTER
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 6-8
FUEL FILTER PLUMBING
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 6-6
FUEL INJECTION PUMP
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 6-10
FUEL INJECTOR AND INJECTOR PLUMBING
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 6-14

A909 ©2021 Yale Materials Handling Corporation iii


GENERAL INFORMATION

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
FUEL PUMP PLUMBING
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 6-12
FUEL SYSTEM
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 6-4
GM 5.7 LPG - SHEET 1 OF 2 ..................................................................................................................... 6-18
GM 5.7L LPG - SHEET 2 OF 2 ................................................................................................................... 6-22
FULL SUSPENSION SEAT
(ELECTRO-HYDRAULIC) (SWIVEL AND NON SWIVEL) - SHEET 1 OF 3 (S/N A909V01508H →) ....... 1-44
RECLINER AND DAMPER KITS - SHEET 2 OF 3 ..................................................................................... 1-48
SERVICE KITS FOR NON SWIVEL AND SWIVEL - SHEET 3 OF 3 ......................................................... 1-50
WITH ELECTRONIC CONTROLS (→ S/N A909V01507H) ....................................................................... 1-38
FULL SUSPENSION SWIVEL SEAT
WITH ELECTRONIC CONTROLS (→ S/N A909V01507H) ....................................................................... 1-40
FUSE BOX
GM 5.7 LPG ................................................................................................................................................ 3-16

G
GEAR PUMP ................................................................................................................................................... 12-10
GEAR PUMP ASSEMBLY ............................................................................................................................... 12-8

H
HEADER HOSES ............................................................................................................................................ 13-16
HEATER .......................................................................................................................................................... 1-32
HEATER CONTROL ....................................................................................................................................... 1-37
HEATER HOSE ............................................................................................................................................... 1-34
HEATER HOSES
GM 5.7 LPG ................................................................................................................................................ 1-36
HOIST HOSE AND ATTACHING PARTS ....................................................................................................... 12-36
HOOD ASSEMBLY ......................................................................................................................................... 1-2
HYDRAULIC FILTER ...................................................................................................................................... 12-4
HYDRAULIC SUPPLY AND RETURN ............................................................................................................ 12-2

I
INNER MAST .................................................................................................................................................. 13-6
INSTRUMENT CLUSTER ............................................................................................................................... 7-31
INTAKE MANIFOLD AND ATTACHING PARTS
GM 5.7 LPG ................................................................................................................................................ 3-6
INTERIOR PANELS AND COVERS ............................................................................................................... 1-6
INTERMEDIATE MAST ................................................................................................................................... 14-6

L
LABELS
EXTERIOR .................................................................................................................................................. 1-60
INTERIOR ................................................................................................................................................... 1-58
LIFTING BRACKET
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-4
LIFTING EYE ................................................................................................................................................... 15-9
LIGHT CONVERSION KITS ............................................................................................................................ 16-4
LIGHTS
AMBER LIGHTS - WITH THREE STAGE MAST ........................................................................................ 7-40

iv ©2021 Yale Materials Handling Corporation A909


GENERAL INFORMATION

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
BRAKE, TAIL, BACKUP, SIDE, TURN SIGNALS, WORK, STROBE - WITH CAB .................................... 7-32
BRAKE, TAIL, BACKUP, SIDE, TURN SIGNALS, WORK, STROBE - WITH OVERHEAD GUARD ......... 7-34
LOAD WEIGH ELECTRICAL .......................................................................................................................... 7-52

M
MAIN LIFT CYLINDER .................................................................................................................................... 13-9
MAST ELECTRICAL ....................................................................................................................................... 7-50
MID INLET SECTION
THREE AND FOUR FUNCTION ................................................................................................................. 12-16
MINI LEVER MODULE LABELS
HYDRAULIC CONTROL FUNCTIONS ....................................................................................................... 1-54
MINI-LEVER CONTROLS
WITH ARMREST - THREE FUNCTION (S/N A909V01508H →) .............................................................. 7-46
WITH ARMREST - FOUR FUNCTION (S/N A909V01508H →) ................................................................ 7-48
MISCELLANEOUS CONVERSION KITS ........................................................................................................ 16-4

O
OIL FILLER ARRANGEMENT ......................................................................................................................... 2-20
OIL FILTER AND COOLER
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-19
OIL LEVEL GAUGE
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-18
OIL PAN
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-16
GM 5.7 LPG ................................................................................................................................................ 3-18
OIL PUMP
GM 5.7 LPG ................................................................................................................................................ 3-26
OIL PUMP AND FRONT GEAR COVER
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-14
OUTER MAST ................................................................................................................................................. 13-2
OUTLET SECTION
THREE AND FOUR FUNCTION ................................................................................................................. 12-28
OVERHEAD GUARD ...................................................................................................................................... 1-64

P
PARK BRAKE ASSEMBLY
→ S/N A909V01557J ................................................................................................................................. 11-6
S/N A909V01558K → ................................................................................................................................. 11-8
PISTON AND CONNECTING ROD
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-28
POWER DISTRIBUTION MODULE ................................................................................................................ 7-28
PULLEY SYSTEM
GM 5.7 LPG ................................................................................................................................................ 3-10
PUMP DRIVE .................................................................................................................................................. 8-22

R
RADIATOR ASSEMBLY .................................................................................................................................. 5-4
WITH OIL COOLER .................................................................................................................................... 5-14
RADIATOR MOUNTING
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 5-8

A909 ©2021 Yale Materials Handling Corporation v


GENERAL INFORMATION

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
GM 5.7 LPG ................................................................................................................................................ 5-12
REMOTE KEY SWITCH .................................................................................................................................. 7-30
RETURN TO SET TILT KITS .......................................................................................................................... 16-2
REVERSE CLUTCH AND FIRST SHAFT
THREE SPEED TRANSMISSION - REV1, RANGE 1 ................................................................................ 8-16
ROCKER ARM ASSEMBLY
GM 5.7 LPG ................................................................................................................................................ 3-22
ROCKER ARM SHAFT
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-26

S
SEALED ALTERNATOR AND MOUNTING
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 7-18
SEAT CONVERSION KITS ............................................................................................................................. 16-3
SEAT PAN AND COVERS .............................................................................................................................. 1-8
SOUND ABATEMENT ..................................................................................................................................... 1-12
STARTER MOTOR
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 7-19
STARTING AID
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-42
STEER AXLE .................................................................................................................................................. 10-10
STEER COLUMN AND ATTACHING PARTS ................................................................................................. 10-2
STEER CYLINDER ......................................................................................................................................... 10-13
STEER TIRE AND WHEEL ............................................................................................................................. 10-14
STEERING COLUMN ASSEMBLY ................................................................................................................. 10-4
STEERING CONTROL UNIT .......................................................................................................................... 10-6
STEERING LINES ........................................................................................................................................... 10-8
STROBE LIGHT
LED ............................................................................................................................................................. 15-2

T
THERMOSTAT
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-12
THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS
STANDARD PEDAL .................................................................................................................................... 6-26
TILT CYLINDER AND MAST INSTALLATION ................................................................................................ 12-30
TILT CYLINDERS ............................................................................................................................................ 12-32
TILT HYDRAULICS ......................................................................................................................................... 12-34
TILT SECTION
THREE AND FOUR FUNCTION ................................................................................................................. 12-20
TORQUE CONVERTER
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 8-4
TORQUE CONVERTER AND FLYWHEEL
GM 5.7L LPG .............................................................................................................................................. 3-5
TRANSMISSION ASSEMBLY
THREE SPEED - SHEET 1 0F 2 ................................................................................................................. 8-6
THREE SPEED - SHEET 2 OF 2 ................................................................................................................ 8-8
TRANSMISSION COOLING
WITH EXTERNAL OIL COOLER ................................................................................................................ 8-10

vi ©2021 Yale Materials Handling Corporation A909


GENERAL INFORMATION

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
TRANSMISSION ELECTRICAL SYSTEM
THREE SPEED TRANSMISSION ............................................................................................................... 7-38
TRANSMISSION MOUNT ............................................................................................................................... 8-2
TURBOCHARGER
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-34
TURBOCHARGER PLUMBING
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-36

U
UNLOADER VALVE ........................................................................................................................................ 12-6

V
VALVE ASSEMBLY, LIFT AND LOWER
ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION ....................................................... 12-18
VALVE COVER
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-24
VIBRATION DAMPER
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-43

W
WATER OULET CONNECTION
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-46
WATER PUMP AND PULLEY
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-44
WATER SEPARATOR
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 6-9
WET BRAKE ASSEMBLY ............................................................................................................................... 9-10
WIRE HARNESS
ALTERNATOR-D - CUMMINS QSB 3.3L DIESEL ...................................................................................... 7-90
AMBER LIGHTS - 3 STAGE MAST ............................................................................................................ 7-106
BUZZER ...................................................................................................................................................... 7-110
ELECTRONIC CONTROL VALVE - THREE FUNCTION ........................................................................... 7-100
ELECTRONIC CONTROL VALVE - FOUR FUNCTION ............................................................................. 7-102
ENGINE - CUMMINS QSB 3.3L DIESEL .................................................................................................... 7-56
JUMPER - HEAD/WORK LIGHTS, 3 STAGE MAST .................................................................................. 7-108
LIGHTS WITH OVERHEAD GUARD .......................................................................................................... 7-104
REAR - CUMMINS QSB 3.3L DIESEL ........................................................................................................ 7-78
REAR - GM 5.7L LPG ................................................................................................................................. 7-80
RIGHT HAND CHASSIS - CUMMINS QSB 3.3L DIESEL (→ S/N A909V01525H) ................................... 7-58
RIGHT HAND CHASSIS - CUMMINS QSB 3.3L DIESEL (S/N A909V01526H →) ................................... 7-66
RIGHT HAND CHASSIS - GM 5.7L LPG .................................................................................................... 7-72
SEALED ALTERNATOR-DS - CUMMINS QSB 3.3L DIESEL .................................................................... 7-92
SEAT JUMPER (→ S/N A909V01525H) .................................................................................................... 7-64
TRANSMISSION - THREE SPEED ............................................................................................................ 7-96
WIRE HARNESS (COWL)
WITH FOOT DIRECTIONAL CONTROL PEDAL - WITH RETURN TO SET TILT AND MODULATED
BRAKES ...................................................................................................................................................... 7-86
WITH FORWARD AND REVERSE LEVER - WITHOUT RETURN TO SET TILT AND MODULATED
BRAKES ...................................................................................................................................................... 7-82

A909 ©2021 Yale Materials Handling Corporation vii


GENERAL INFORMATION

ABBREVIATIONS QUICK REFERENCE SHEET

Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM DEFINITION TERM DEFINITION
Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment MSTS Microprocessor Spark Timing System
D/B Date Break NPT National Pipe Threads
dbA Decibel "A" Scale O/S Oversize
DE Drive End PTO Power Take Off
ECH Empty Container Handler RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High S/N Serial Number
Stacking TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High UL Type D Diesel-Powered Safety Rating
Stacking
UL Type DS Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High
Stacking UL Type E Battery-Powered Safety Rating

ECH-6 Empty Container Handler - 6 High UL Type EE Battery-Powered Safety Rating


Stacking UL Type ES Battery-Powered Safety Rating
ECH-7 Empty Container Handler - 7 High UL Type G Gasoline-Powered Safety Rating
Stacking UL Type GS Gasoline-Powered Safety Rating
ECM Electronic Control Module UL Type LP Gas-Powered Safety Rating
ECN Engineering Change Notice UL Type LPS LP Gas-Powered Safety Rating
EEPROM Electrically Erasable Programmable U/S Undersize
Read Only Memory
UL Underwriters Laboratory
EPA US Environmental Protection Agency
V Volts
EPROM Electrically Programmable Read Only
Memory

viii ©2021 Yale Materials Handling Corporation A909


GENERAL INFORMATION

HOW TO USE THE ILLUSTRATED PARTS MANUAL

This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.

A909 ©2021 Yale Materials Handling Corporation ix


GENERAL INFORMATION

HOW TO FIND THE DESIRED PART NUMBER


WHEN THE PART NUMBER AND THE NEXT subparts of assemblies. In the example on the
HIGHER ASSEMBLY IS NOT KNOWN: previous page, BEARING CAP (Item 2) is a
1. Determine the function and application of the part subpart of the major assembly CASE.
required. Turn to the Sections Page. Choose the 9. Quantities shown are for one assembly. The
general area of reference most likely to include the quantities of the subpart BEARING CAP are
part. indicated as two and two. This means two per
2. Turn to the section you chose. Use the Section CASE assembly.
Table of Contents to determine the assembly 10. Serial number breaks identify the most current
which would normally contain the part required. parts information and are shown as follows:
Then locate the part on the assembly breakdown → S/N A810N2639
page. Indicates last serial number affected.
S/N A810N2640 →
WHEN THE PART NUMBER IS NOT KNOWN
Indicates the first serial number affected.
AND THE NEXT HIGHER ASSEMBLY IS
S/N A810N1553 ↔ S/N A810N3291
KNOWN:
Indicates a range of serial numbers affected.
3. Determine the assembly the required part is used
on. Turn to the Table of Contents (Page i). ECN numbers for pending serial numbers are
shown to allow for the inclusion of the most current
4. Locate the assembly the required part is used on
parts information and are identified as follows:
and turn to the page indicated for that assembly.
→ S/N Pending Per ECN 63243
Then locate the part on the assembly breakdown
Indicates a pending serial number for last unit
page.
affected.
WHEN THE PART NUMBER IS KNOWN: S/N Pending Per ECN 63243 →
5. Use the Numerical Index (Page 17-1) to find the Indicates a pending serial number for first unit
part number. Turn to the page listed and locate the affected.
part as indicated by the item number. Date breaks are used to indicate when a change
GENERAL: occurred but a subsequent serial number break
was not recorded. This is an arbitrary date usually
The assembly breakdowns include part numbers, based on the ECN release and are identified as
descriptions, quantities required, keys and follows:
footnotes to help in selecting correct parts. → D/B 3/00
6. Parts Supersession Information. Part numbers that Indicates that a change occurred sometime
have this history will be displayed in the parts list within that month for the item affected.
in the order that they were superseded (from oldest D/B 3/00 →
to newest). The superseded part numbers will be Indicates that a change occurred sometime
shown with a line through them. within that month for the item affected.
D/B 3/00 ↔ D/B 4/00
Five periods in the PART NO. column (. . . . .)
Indicates a range of production dates of the item
indicate that the part is either Not Serviced
affected.
Separately or there is a reference to another figure.
A figure reference is denoted by a pointing hand Contact your local dealer for Yale lift trucks for
followed by a parts page number in the serial number information for items with a ECN or
DESCRIPTION column (F7A56) a date break.
7. Keys are used to show two or more similar
ORDERING PARTS:
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" When ordering replacement parts, give the unit serial
and the corresponding quantity column to find the number, part number, name of part and quantity
required parts. Two periods in the QTY column (..) required.
indicate that the part is not used for that assembly.
8. Indented descriptions under the DESCRIPTION For any further information on parts, service, or
column are used to indicate assemblies and ordering, consult your local dealer for Yale lift trucks.

x ©2021 Yale Materials Handling Corporation A909


GENERAL INFORMATION

IDENTIFICATION OF TRUCK SERIAL NUMBERS

NOTE: Serial Number breakdown is only for trucks built after 1994.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Yale lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

A909 ©2021 Yale Materials Handling Corporation xi


GENERAL INFORMATION

IDENTIFICATION OF MAST SERIAL NUMBERS

(1) and (2) The first letter and number indicates the mast unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the mast.
(5) Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Yale lift trucks.

LIFT EQUIPMENT IDENTIFICATION


1. Fork part number, capacity rating, plant code letter,
and date of manufacture are stamped
approximately six inches below the top of most
forks.
2. The carriage group number is stamped on the right
hand side of the top crossmember (pin type) or on
the back of the right hand end of the bottom
crossmember (hook type). A date code has two
letters in line with or below the carriage group
number.
3. The mast identification number has a unit code, a
letter indicating the plant of manufacture, and a
serial number. Underneath the production
sequence number is a four digit number that
indicates the carriage travel in millimeters.
4. Tilt and lift cylinder group numbers are stamped on
the cylinder shell.
Always refer to the group, serial, or part number
when ordering service parts.
Modification of masts and carriages by SPED
(Special Products Engineering Department) are
identified by a model prefix code beginning with the
letter "S". contact your dealer for Yale lift trucks for
information on these assemblies.

xii ©2021 Yale Materials Handling Corporation A909


GENERAL INFORMATION

IDENTIFICATION OF ATTACHMENT AND SIDE-


SHIFT CARRIAGE SERIAL NUMBERS

(1) and (2) The first letter and three numbers indicate the attachment unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Yale lift trucks.

Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to identify
the attachment.

Always refer to the group, serial, or part number when ordering service parts.

Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department) are
identified by a model prefix code beginning with the letter "S". Contact your dealer for Yale lift trucks for information
on these assemblies.

A909 ©2021 Yale Materials Handling Corporation xiii


GENERAL INFORMATION

PUBLICATIONS

Every new lift truck is provided with an OPERATING MANUALS with complete replacement part
MANUAL. This manual has information that the identification, are available at a nominal fee from your
operator must know for inspection and operation of the Yale dealer to assist users in effectively maintaining
lift truck. Yale lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
SERVICE MAINTENANCE MANUALS, which provide for this model lift truck.
service and overhaul procedures, and PARTS

PUBLICATION YALE PART NUMBER

Operating Manual.................................................................................................................... 550000849

Service Manual (Complete)..................................................................................................... 550000865

Parts Manual........................................................................................................................... 550000857

xiv ©2021 Yale Materials Handling Corporation A909


GENERAL INFORMATION

MASTER PART SHEET CROSS-REFERENCE

NOTE: Throughout this manual are references to Part Sheet Numbers. These references are usually found after
the description of a part or assembly. The Part Sheet Number is found on the upper left- or righthand corner of the
parts pages.

EXAMPLE:

ITEM PART NO. DESCRIPTION QTY


31 505965530 Steering Cylinder (F6E67 [Figure 4-3]) .............................................................. 1
32 504224261 Pin........................................................................................................................ 4

Below is a numerical listing of Part Sheet Numbers found in this parts book and what page number they are on.

PART SHEET PAGE PART SHEET PAGE PART SHEET PAGE

P20859....................................1-2 P20894..................................2-24 P20935..................................7-44


P20860....................................1-6 P20895..................................2-26 P20936..................................7-50
P20861....................................1-8 P20896..................................2-28 P20937..................................7-52
P20862..................................1-12 P20897..................................2-30 P20939..................................7-28
P20863..................................1-10 P20898..................................2-32 P20940..................................7-56
P20864..................................1-14 P20899..................................2-34 P20941..................................7-58
P20865..................................1-16 P20900..................................2-36 P20942..................................7-78
P20866..................................1-18 P20901..................................2-38 P20943..................................7-82
P20867..................................1-20 P20902..................................2-40 P20944..................................7-86
P20868..................................1-22 P20903..................................2-42 P20945..................................7-90
P20869..................................1-24 P20904..................................2-43 P20946..................................7-92
P20870..................................1-26 P20905..................................2-44 P20947..................................7-96
P20871..................................1-28 P20907....................................5-2 P20948................................7-100
P20872..................................1-30 P20908....................................5-4 P20949................................7-102
P20873..................................1-32 P20909....................................5-6 P20950................................7-104
P20874..................................1-38 P20910....................................5-8 P20951....................................8-2
P20875..................................1-40 P20911....................................6-8 P20952....................................8-4
P20876..................................1-42 P20912....................................6-9 P20953..................................8-10
P20877..................................1-37 P20913....................................6-6 P20954....................................8-6
P20878..................................1-56 P20914..................................6-10 P20955....................................8-8
P20879..................................1-58 P20915..................................6-12 P20956..................................8-12
P20880..................................1-60 P20916..................................6-14 P20957..................................8-14
P20881..................................1-62 P20917....................................6-4 P20958..................................8-16
P20881....................................4-2 P20920..................................6-24 P20959..................................8-18
P20882....................................2-3 P20921..................................7-16 P20960..................................8-20
P20883....................................2-4 P20922..................................7-20 P20961..................................8-22
P20884....................................2-6 P20923..................................7-19 P20962....................................9-2
P20885....................................2-8 P20924....................................7-8 P20963....................................9-4
P20886..................................2-10 P20925..................................7-31 P20964....................................9-6
P20887..................................2-12 P20926..................................7-12 P20965....................................9-8
P20888..................................2-14 P20928..................................7-32 P20966..................................9-10
P20889..................................2-16 P20929..................................7-34 P20967..................................10-2
P20890..................................2-18 P20930..................................7-14 P20968..................................10-4
P20891..................................2-19 P20932..................................7-18 P20969..................................10-6
P20892..................................2-21 P20933..................................7-38 P20970..................................10-8
P20893..................................2-22 P20934..................................7-42 P20971................................10-10

A909 ©2021 Yale Materials Handling Corporation xv


GENERAL INFORMATION

PART SHEET PAGE PART SHEET PAGE PART SHEET PAGE

P20972................................10-13 P21069..................................7-30 P21772..................................3-18


P20973................................10-14 P21071..................................1-34 P21773..................................3-20
P20974..................................11-2 P21072....................................6-2 P21774..................................3-22
P20975..................................11-4 P21073..................................7-26 P21775..................................3-24
P20976..................................11-6 P21074..................................2-20 P21776..................................3-26
P20977................................11-10 P21075..................................7-54 P21777....................................3-2
P20978..................................12-2 P21076................................7-110 P21778....................................3-4
P20979................................12-38 P21101................................11-18 P21779..................................5-10
P20980..................................12-6 P21119..................................13-2 P21780..................................5-12
P20981..................................12-8 P21120..................................13-6 P21781..................................5-13
P20982................................12-10 P21121..................................13-9 P21782....................................4-4
P20983................................12-12 P21122................................13-14 P21783..................................6-16
P20984................................12-14 P21123................................13-12 P21799..................................7-72
P20985................................12-16 P21124................................13-16 P21807....................................3-5
P20986................................12-18 P21125..................................14-2 P21808..................................6-22
P20987................................12-20 P21126..................................14-6 P21842..................................7-10
P20988................................12-22 P21127................................14-10 P21843..................................7-80
P20989................................12-24 P21128................................14-13 P21874....................................7-6
P20990................................12-26 P21129................................14-15 P21875..................................7-24
P20991................................12-28 P21130................................14-18 P21879..................................1-36
P20992................................12-30 P21131................................14-20 P21975....................................7-4
P20993................................12-34 P21132................................14-22 P22076..................................7-22
P20994..................................12-4 P21415................................7-106 P22080..................................1-66
P20996................................12-36 P21416................................7-108 P22085..................................7-66
P20997..................................15-2 P21558..................................7-40 P22120..................................7-64
P20998..................................15-3 P21673..................................7-46 P22210..................................1-54
P20999..................................15-4 P21674..................................7-48 P22417..................................2-46
P21000..................................15-5 P21725..................................1-44 P23168................................13-18
P21001..................................15-7 P21730..................................1-48 P23169................................14-24
P21002..................................15-8 P21731..................................1-52 P23222..................................1-17
P21003................................15-11 P21767....................................3-6 P23223................................11-16
P21004..................................15-9 P21768..................................6-18 P23590..................................11-8
P21005................................12-32 P21769..................................3-10 P25464..................................6-26
P21052................................11-14 P21770..................................3-14 P27034..................................1-50
P21068..................................1-64 P21771..................................3-16 P31922..................................5-14

xvi ©2021 Yale Materials Handling Corporation A909


SECTION 1

1 GENERAL TRUCK
CONTENTS

SECTION 1
GENERAL TRUCK

DESCRIPTION PAGE

ARMREST ASSEMBLY
MINI-LEVER MODULES ............................................................................................................................. 1-52
CAB
ATTACHING PARTS - SHEET 1 OF 2 ....................................................................................................... 1-20
ATTACHING PARTS - SHEET 2 OF 2 ....................................................................................................... 1-22
LEFT HAND DOOR ASSEMBLY ................................................................................................................ 1-28
MAIN ASSEMBLY ....................................................................................................................................... 1-18
RIGHT HAND DOOR ASSEMBLY .............................................................................................................. 1-30
WINDOW WIPER SYSTEM ........................................................................................................................ 1-26
WINDOWS .................................................................................................................................................. 1-24
COMPARTMENT PLATFORM ........................................................................................................................ 1-14
COUNTERWEIGHTS AND FENDERS ........................................................................................................... 1-56
COWL MOUNT ................................................................................................................................................ 1-16
ALTERNATE PART ..................................................................................................................................... 1-17
ELECTRONIC MINI LEVER LABELS
SINGLE FUNCTION .................................................................................................................................... 1-42
FENDERS ....................................................................................................................................................... 1-66
FLOORPLATES AND COVERS ...................................................................................................................... 1-10
FORKS ............................................................................................................................................................ 1-62
FULL SUSPENSION SEAT
(ELECTRO-HYDRAULIC) (SWIVEL AND NON SWIVEL) - SHEET 1 OF 3 (S/N A909V01508H →) ....... 1-44
RECLINER AND DAMPER KITS - SHEET 2 OF 3 ..................................................................................... 1-48
SERVICE KITS FOR NON SWIVEL AND SWIVEL - SHEET 3 OF 3 ......................................................... 1-50
WITH ELECTRONIC CONTROLS (→ S/N A909V01507H) ....................................................................... 1-38
FULL SUSPENSION SWIVEL SEAT
WITH ELECTRONIC CONTROLS (→ S/N A909V01507H) ....................................................................... 1-40
HEATER .......................................................................................................................................................... 1-32
HEATER CONTROL ....................................................................................................................................... 1-37
HEATER HOSE ............................................................................................................................................... 1-34
HEATER HOSES
GM 5.7 LPG ................................................................................................................................................ 1-36
HOOD ASSEMBLY ......................................................................................................................................... 1-2
INTERIOR PANELS AND COVERS ............................................................................................................... 1-6
LABELS
EXTERIOR .................................................................................................................................................. 1-60
INTERIOR ................................................................................................................................................... 1-58
MINI LEVER MODULE LABELS
HYDRAULIC CONTROL FUNCTIONS ....................................................................................................... 1-54
OVERHEAD GUARD ...................................................................................................................................... 1-64
SEAT PAN AND COVERS .............................................................................................................................. 1-8
SOUND ABATEMENT ..................................................................................................................................... 1-12

A909 ©2021 Yale Materials Handling Corporation 1-1


P20859 04-09

HOOD ASSEMBLY (FIGURE 1-1)

1-2 ©2021 Yale Materials Handling Corporation A909


04-09 P20859

HOOD ASSEMBLY
ITEM PART NO. DESCRIPTION QTY
1 580086801 Seal ..................................................................................................................... 2
2 524298575 Hood (LH) (With Overhead Guard) ..................................................................... 1
2 524317908 Hood (LH) (With Cab) ......................................................................................... 1
3 504235245 Handle ................................................................................................................ 2
4 449001121 Capscrew ............................................................................................................ 4
5 580017101 Washer ............................................................................................................... 4
6 580055650 Nut ...................................................................................................................... 4
7 580078722 Sound Liner (LH) ................................................................................................ 1
8 580083675 Sound Liner (LH) ................................................................................................ 1
9 580078724 Sound Liner (LH) (With Overhead Guard) .......................................................... 1
9 582000029 Liner (LH) (With Cab) .......................................................................................... 1
10 580067512 Seal ..................................................................................................................... 1
11 580060019 Nut ...................................................................................................................... 12
11 449021001 Washer (Not Illustrated) ...................................................................................... 8
12 582004516 Ball Stud ............................................................................................................. 4
12 580049915 Ball Stud (Alternate Part) .................................................................................... 4
13 580072744 Gas Spring .......................................................................................................... 2
13 582005653 Gas Spring (Alternate Part) ................................................................................ 1
14 580049231 Capscrew ............................................................................................................ 18
15 580088049 Hinge .................................................................................................................. 2
16 580026621 Nut (Fold Over) ................................................................................................... 8
17 580056624 Pin (Rod End) ..................................................................................................... 4
18 580000868 Locking Cotter Pin .............................................................................................. 4
19 580044861 Insert ................................................................................................................... 8
20 580088048 Hinge (Base) ....................................................................................................... 2
21 580027572 Nut ...................................................................................................................... 4
22 080143400 Mount .................................................................................................................. 4
23 518796686 Washer ............................................................................................................... 4
24 580032011 Capscrew (DSL) ................................................................................................. 4
24 580077405 Capscrew (LPG) ................................................................................................. 4
25 580093086 Hood Support ...................................................................................................... 1
26 580084838 Hinge (Base) ....................................................................................................... 2
27 580082458 Hinge .................................................................................................................. 1
28 580058383 Bumper (Hood) ................................................................................................... 4
29 524298546 Hood (RH) (With Overhead Guard) .................................................................... 1
29 524317909 Hood (RH) (With Cab) ........................................................................................ 1
30 580078720 Sound Liner (RH) ................................................................................................ 1
31 580083674 Sound Liner (RH) ................................................................................................ 1
32 580078725 Sound Liner (RH) (With Overhead Guard) ......................................................... 1
32 582000028 Liner (RH) (With Cab) ......................................................................................... 1
33 580065933 Seal ..................................................................................................................... 1
34 524317907 Side Plate Wldmt ................................................................................................ 1
35 524317829 Hood Support ...................................................................................................... 1
36 524317906 Side Plate Wldmt ................................................................................................ 1
37 580083673 Sound Liner (LH) ................................................................................................ 1
38 580096723 Bracket ................................................................................................................ 2
39 580056530 Screw .................................................................................................................. 6
40 504225257 Nut , Foldover ..................................................................................................... 4
41 580039438 Capscrew ............................................................................................................ 2
42 580041704 Insert ................................................................................................................... 4
43 580044860 Insert ................................................................................................................... 2

A909 ©2021 Yale Materials Handling Corporation 1-3


P20859 04-09

HOOD ASSEMBLY
ITEM PART NO. DESCRIPTION QTY
44 580089962 Seal ..................................................................................................................... 2
45 580089963 Seal (With Cab) .................................................................................................. 2
46 580089961 Seal ..................................................................................................................... 1
46 580067529 Seal ..................................................................................................................... 1
47 582001850 Liner (RH) ........................................................................................................... 1
48 524318403 Plate .................................................................................................................... 1
49 524318400 Plate .................................................................................................................... 1
50 580021461 Spacer (LPG) ...................................................................................................... 1

1-4 ©2021 Yale Materials Handling Corporation A909


04-09 P20859

NOTES

A909 ©2021 Yale Materials Handling Corporation 1-5


P20860 03-09

INTERIOR PANELS AND COVERS (FIGURE 1-2)

1-6 ©2021 Yale Materials Handling Corporation A909


03-09 P20860

INTERIOR PANELS AND COVERS


ITEM PART NO. DESCRIPTION QTY
1 580083020 Cover (Steering Column Upper) ......................................................................... 1
2 580046138 Cover (Steering Column Lower) ......................................................................... 1
3 932728908 Capscrew ............................................................................................................ 5
4 580046139 Clip ...................................................................................................................... 8
5 580044859 Insert ................................................................................................................... 5
6 580052292 Panel , Kick Panel (Single Pedal) ....................................................................... 1
6 580059919 Panel (Dual Pedal) .............................................................................................. 1
7 580077566 Cover Plate ......................................................................................................... 1
8 580077585 Seal ................................................................................................................ 1
9 580077584 Seal ................................................................................................................ 1
10 580052290
580058910 Dash Panel ......................................................................................................... 1
11 580052409 Cup Holder ..................................................................................................... 1
12 909904403 Screw .................................................................................................................. 2

A909 ©2021 Yale Materials Handling Corporation 1-7


P20861 04-09

SEAT PAN AND COVERS (FIGURE 1-3)

1-8 ©2021 Yale Materials Handling Corporation A909


04-09 P20861

SEAT PAN AND COVERS


KEY:
A: With Cab
B: Without Cab
QTY
ITEM PART NO. DESCRIPTION A B
1 580083001 Insert .......................................................................................................... 4 ..
2 a 580077811 Cover Assembly (Seat Surround) .............................................................. 1 ..
2 b 580077812 Cover Assembly (Seat Surround) .............................................................. .. 1
2 524260440 Plug ........................................................................................................ 1 1
3 925776402 Cap ............................................................................................................. 1 1
4 580058269 Capscrew ................................................................................................... 2 2
5 580056526 Handle (Grab) ............................................................................................ 1 1
6 ..... Spacer ........................................................................................................ 2 2
7 580044860 Insert .......................................................................................................... 2 2
8 580064483 Capscrew ................................................................................................... 4 4
9 580058191 Nut .............................................................................................................. 4 4
10 580067605 Seal (LH) .................................................................................................... 1 1
11 580044861 Insert .......................................................................................................... 7 7
12 580078131 Seal , Rubber ............................................................................................. 2 2
13 580065022 Capscrew ................................................................................................... 3 5
14 580077522 Cover .......................................................................................................... 1 ..
14 580077523 Cover .......................................................................................................... .. 1
15 580064981 Striker Bolt .................................................................................................. 1 1
16 520035812 Capscrew ................................................................................................... 2 2
17 580064982 Latch .......................................................................................................... 1 1
18 580008580 Nut .............................................................................................................. 1 1
19 016103500 Washer ....................................................................................................... 2 2
20 580067606 Seal (RH) ................................................................................................... 1 1
21 580051832 Grommet .................................................................................................... 2 2
21 582014835 Grommet (Alternate Part) ........................................................................... 2 2
22 c 580058137 Plug ............................................................................................................ 2 2
22 d 580058137 Plug ............................................................................................................ 1 1
23 580056815 Capscrew ................................................................................................... 20 20
24 580082436 Seat Pan .................................................................................................... 1 1
24 580066220 Seat Pan ................................................................................................ 1 1
24 518805632 Nut ......................................................................................................... 3 3

FOOTNOTES:
a With Cab c With Swivel Seat
b With Overhead Guard d Without Swivel Seat

A909 ©2021 Yale Materials Handling Corporation 1-9


P20863 04-09

FLOORPLATES AND COVERS (FIGURE 1-4)

1-10 ©2021 Yale Materials Handling Corporation A909


04-09 P20863

FLOORPLATES AND COVERS


KEY:
A: Without Cab
B: With Cab
QTY
ITEM PART NO. DESCRIPTION A B
1 580077409 Floormat (Rear) (Rear) ............................................................................... 1 1
2 580077408 Floormat (Front) ......................................................................................... 1 1
3 580092936 Tail Light Base (RH) ................................................................................... 1 1
4 580058212 Capscrew ................................................................................................... 4 4
5 580048573 Cover (Rear Crossmember) ....................................................................... 1 1
6 580041711 Capscrew ................................................................................................... 3 3
7 580092937 Tail Light Base (LH) ................................................................................... 1 1
8 580041704 Insert .......................................................................................................... 4 4
9 580044859 Insert .......................................................................................................... 3 3
10 580082371 Floorplate (Rear) (Rear) ............................................................................. 1 1
11 580041704 Insert .......................................................................................................... 2 ..
12 a 524274772 Cover , Rear (RH) (Rear) ........................................................................... 1 ..
12 b 524274773 Cover (RH) (Rear) ...................................................................................... 1 ..
12 a 524274778 Cover , Rear (RH) (Rear) ........................................................................... .. 1
12 b 524274777 Cover (RH) (Rear) ...................................................................................... .. 1
13 582001891 Capscrew ................................................................................................... 12 12
14 524274771 Cover , Rear (LH) (Rear) ............................................................................ 1 ..
14 524274776 Cover , Rear (LH) (Rear) ............................................................................ .. 1
15 582001885 Washer ....................................................................................................... 12 12
16 524274774 Cover (LH) .................................................................................................. 1 1
17 524274775 Cover (RH) ................................................................................................. 1 1
18 580065022 Capscrew ................................................................................................... 20 20
19 524246347 Plate , Lower Tread (LH) ............................................................................ 1 1
20 580026621 Nut (Fold Over) .......................................................................................... 23 33
21 524246345 Plate (Upper LH Tread) (Black) .................................................................. 1 1
22 580064839 Floorplate , Support .................................................................................... 1 1
23 504225257 Nut , Foldover ............................................................................................. 10 12
24 580078132 Seal , Rubber ............................................................................................. 2 2
25 524246348 Plate , Lower Tread (RH) (RH) ................................................................... 1 1
26 524246346 Plate , Upper Tread (RH) ........................................................................... 1 1
27 580012987 Nut .............................................................................................................. 8 8
28 580076407 Seal (LH) .................................................................................................... 1 1
29 580064968 Floorplate ................................................................................................... 1 1
30 580038033 Grommet .................................................................................................... 1 1
31 580076408 Seal (RH) ................................................................................................... 1 1

FOOTNOTES:
a Diesel Option b LPG Option

A909 ©2021 Yale Materials Handling Corporation 1-11


P20862 04-09

SOUND ABATEMENT (FIGURE 1-5)

1-12 ©2021 Yale Materials Handling Corporation A909


04-09 P20862

SOUND ABATEMENT
KEY:
A: Cab
B: Over Head Guard
QTY
ITEM PART NO. DESCRIPTION A B
1 580078726 Sound Liner (Cowl Plate) ........................................................................... 1 1
2 a b 580059607 Seal ............................................................................................................ 1 ..
3 a b 580046349 Seal ............................................................................................................ 1 ..
4 a 580046392 Seal ............................................................................................................ 1 ..
5 a 580046391 Seal ............................................................................................................ 1 ..
6 a 580078576 Seal ............................................................................................................ 1 ..
7 580068007 Sound Liner ................................................................................................ 1 1
8 580078727 Sound Liner (Cowl Plate) ........................................................................... 1 1
9 580068081 Sound Liner (Dash) (LH) ............................................................................ 1 1
10 580067860 Sound Liner ................................................................................................ 1 1
11 580068080 Sound Liner (Foam) (RH) ........................................................................... 1 1
12 580091418 Sound Liner (Frame Cowl) ......................................................................... .. 1
13 580091415 Sound Liner (Frame Cowl) ......................................................................... .. 1
14 580078733 Sound Liner (Front Floor Plate) .................................................................. 1 1
15 580091419 Sound Liner (RH) (Frame) ......................................................................... .. 1
16 580091631 Sound Liner (RH) (Frame) ......................................................................... .. 1
17 580091630 Sound Liner (RH) (Frame) ......................................................................... .. 1
18 580093813 Sound Liner (RH) (Frame) ......................................................................... .. 1
19 580093066 Sound Liner (LH) (Frame) .......................................................................... .. 1
20 580091416 Sound Liner (Rear Floor Plate) .................................................................. .. 1
21 580091417 Sound Liner (Cover Plate) .......................................................................... .. 1
22 580078728 Sound Liner (LH) (Frame) .......................................................................... 1 1
23 580078729 Sound Liner (LH) (Frame) .......................................................................... 1 1
24 580078739 Sound Liner (Seat Support LH) .................................................................. 1 1
25 580078737 Sound Liner ................................................................................................ 1 1
26 580078738 Sound Liner (Seat Support RH) ................................................................. 1 1
27 580078735 Sound Liner (Seat Support) ....................................................................... 1 1
28 580078736 Sound Liner (Seat Support) ....................................................................... 1 1
29 580078734 Sound Liner (Seat Support) ....................................................................... 1 1
30 580078740 Sound Liner (Seat Pan) .............................................................................. 1 1
31 580091413 Sound Liner (LH) (Frame) .......................................................................... .. 1
32 580078731 Sound Liner (Rear Floor Plate) .................................................................. 1 ..
33 580093812 Sound Liner ................................................................................................ 2 2
34 580078732 Sound Liner (Rear Floor Plate) .................................................................. 1 ..
35 580083106 Plug (LH) .................................................................................................... 1 ..
36 580083107 Plug (RH) ................................................................................................... 1 ..
37 580085400 Seal ............................................................................................................ 2 ..
38 580085401 Seal ............................................................................................................ 2 ..
39 580003442 Fastener ..................................................................................................... 2 ..

FOOTNOTES:
a With Electronic Hydraulics b With Manual Hydraulics

A909 ©2021 Yale Materials Handling Corporation 1-13


P20864 03-09

COMPARTMENT PLATFORM (FIGURE 1-6)

1-14 ©2021 Yale Materials Handling Corporation A909


03-09 P20864

COMPARTMENT PLATFORM
ITEM PART NO. DESCRIPTION QTY
1 524337907 Operator Module ................................................................................................. 1
2 909882405 Nut ...................................................................................................................... 2
3 504233271 Washer ............................................................................................................... 4
4 505966562 Washer ............................................................................................................... 4
5 580082448 Isolator ................................................................................................................ 4
6 504323759 Stud .................................................................................................................... 2
7 931015915 Capscrew ............................................................................................................ 2
501702903 Loctite ................................................................................................................. AR

A909 ©2021 Yale Materials Handling Corporation 1-15


P20865 03-09

COWL MOUNT (FIGURE 1-7)

ITEM PART NO. DESCRIPTION QTY


1 524316721 Cowl .................................................................................................................... 1
2 580044860 Insert ................................................................................................................... 2
3 580058270 Capscrew ............................................................................................................ 6
4 580074879 Insert ................................................................................................................... 6
5 580056815 Capscrew ............................................................................................................ 2
524322891 Kit (Cowl Gusset Repair) (Not Illustrated) ........................................................... 1

1-16 ©2021 Yale Materials Handling Corporation A909


05-11 P23222

COWL MOUNT (FIGURE 1-8)


ALTERNATE PART

ITEM PART NO. DESCRIPTION QTY


1 550028257 Cowl .................................................................................................................... 1
2 580056815 Capscrew ............................................................................................................ 2
3 580058270 Capscrew ............................................................................................................ 6
4 580074879 Insert ................................................................................................................... 6

A909 ©2021 Yale Materials Handling Corporation 1-17


P20866 03-09

CAB (FIGURE 1-9)


MAIN ASSEMBLY

1-18 ©2021 Yale Materials Handling Corporation A909


03-09 P20866

CAB
MAIN ASSEMBLY

ITEM PART NO. DESCRIPTION QTY


1 524305879 Cab ..................................................................................................................... 1
2 ..... Cab Glass (FP20869 [Page 1-24])................................................................ 1
3 524291221 Door (LH) (FP20871 [Page 1-28])................................................................. 1
4 524291223 Door (RH) (FP20872 [Page 1-30])................................................................ 1

A909 ©2021 Yale Materials Handling Corporation 1-19


P20867 06-09

CAB (FIGURE 1-10)


ATTACHING PARTS — SHEET 1 OF 2

1-20 ©2021 Yale Materials Handling Corporation A909


06-09 P20867

CAB
ATTACHING PARTS – SHEET 1 OF 2

ITEM PART NO. DESCRIPTION QTY


1 524305879 Cab (With Steel Doors) ....................................................................................... 1
2 524201323 Grommet ............................................................................................................. 2
3 580026712 Fan Assembly ..................................................................................................... 1
4 580056815 Capscrew ............................................................................................................ 2
5 580066767 Bracket ................................................................................................................ 1
6 580044861 Insert ................................................................................................................... 2
7 449015012 Nut ...................................................................................................................... 1
8 449022019 Lockwasher ......................................................................................................... 4
9 580051168 Screw .................................................................................................................. 4
10 580090886 Hole Plug (Yellow) .............................................................................................. 8
11 580049231 Capscrew ............................................................................................................ 4
12 580084646 Striker ................................................................................................................. 2
12 582030531 Striker (Alternate Part) ........................................................................................ 2
13 580084758 Bolt ...................................................................................................................... 2
14 580077852 Hose Assy ........................................................................................................... 2
15 580055861 Nut ...................................................................................................................... 2
16 580027573 Nut ...................................................................................................................... 2
17 504225257 Nut , Foldover ..................................................................................................... 3
18 580039438 Capscrew ............................................................................................................ 3
19 580077853 Reservoir Assembly ............................................................................................ 1
19 580081898 Cap ................................................................................................................. 1
19 580096037 Pump (Windshield Washer, 12V) ................................................................... 1
20 258979300 Plug (Black) ........................................................................................................ 4
21 582001851 Bracket ................................................................................................................ 1
22 449001400 Capscrew ............................................................................................................ 10
23 580059127 Seal ..................................................................................................................... 2
24 582018586 Seal ..................................................................................................................... 2
25 524240692 Plug (Black) ........................................................................................................ 1

A909 ©2021 Yale Materials Handling Corporation 1-21


P20868 06-09

CAB (FIGURE 1-11)


ATTACHING PARTS — SHEET 2 OF 2

1-22 ©2021 Yale Materials Handling Corporation A909


06-09 P20868

CAB
ATTACHING PARTS – SHEET 2 OF 2

ITEM PART NO. DESCRIPTION QTY


524305879 Cab ..................................................................................................................... 1
1 ..... Cab Frame ..................................................................................................... 1
2 580080814 Headliner ........................................................................................................ 1
3 580015531 Insert .............................................................................................................. 5
4 580077071 Coat Hook ...................................................................................................... 1
5 580080815 Gas Spring ..................................................................................................... 2
6 580014787 Grommet ........................................................................................................ 3
7 524281926 Hinge .............................................................................................................. 2
8 580080812 Bolt ................................................................................................................. 2
9 580088184 Striker ............................................................................................................. 2
10 520042832 Washer ........................................................................................................... 12
11 580077087 Seal (Front Cowl) ........................................................................................... 1
12 580077088 Wire Harness (Cab) ........................................................................................ 1
13 580077643 Fastener ......................................................................................................... 2
14 580021628 Screw ............................................................................................................. 2
15 580014801 Dome Light ..................................................................................................... 1
16 580014800 Bulb ................................................................................................................ 1
17 524281927 Hinge .............................................................................................................. 2

A909 ©2021 Yale Materials Handling Corporation 1-23


P20869 03-09

CAB (FIGURE 1-12)


WINDOWS

1-24 ©2021 Yale Materials Handling Corporation A909


03-09 P20869

CAB
WINDOWS

ITEM PART NO. DESCRIPTION QTY


1 580080876 Window , Rear .................................................................................................... 1
2 580080871 Sliding Window Assembly (LH) ........................................................................... 1
580093701
580093700 Latch ............................................................................................................... 1
2 582001907 Screw ............................................................................................................. 2
2 582016712 Front Sliding Window, LH (With Rail and Seal) .............................................. 1
2 582006686 Strip (Plastic) .................................................................................................. 1
3 580080872 Window (Lower Door) ......................................................................................... 2
4 580094090 Front Window ...................................................................................................... 1
5 580080874 Sliding Window Assembly (RH) .......................................................................... 1
580093701
580093700 Latch ............................................................................................................... 1
5 582001907 Screw ............................................................................................................. 2
5 582016711 Front Sliding Window, RH (With Rail and Seal) ............................................. 1
5 582006686 Strip (Plastic) .................................................................................................. 1
6 580077141 Window ............................................................................................................... 1
a 580087148 Foam Lining (Top Window) ................................................................................. 1
a 582028994 Felt ...................................................................................................................... 1

FOOTNOTES:
a Not Illustrated

A909 ©2021 Yale Materials Handling Corporation 1-25


P20870 06-09

CAB (FIGURE 1-13)


WINDOW WIPER SYSTEM

1-26 ©2021 Yale Materials Handling Corporation A909


06-09 P20870

CAB
WINDOW WIPER SYSTEM

ITEM PART NO. DESCRIPTION QTY


524305879 Cab ..................................................................................................................... 1
1 580080809 Cover (Tail Light) ............................................................................................ 1
2 580014779 Wiper Arm (Rear) ........................................................................................... 1
3 580080819 Wiper Blade (Rear) ......................................................................................... 1
4 580080810 Wiper Motor (Rear) ......................................................................................... 1
5 580080818 Hose ............................................................................................................... 1
6 580080813 Trim (Rear) ..................................................................................................... 1
7 580077069 Cover (Front Wiper) ........................................................................................ 1
8 580069797 Wiper Motor (Front) ........................................................................................ 1
9 580080816 Trim (Front Window) ....................................................................................... 1
10 580014763 Wiper Blade (Front) (Front) ............................................................................ 1
11 580069796 Wiper Arm (Front) ........................................................................................... 1
12 580015529 Grommet ........................................................................................................ 1
13 580077072 Connector ....................................................................................................... 2
a 580077095 Connector , Tee (Washer Hose) .................................................................... 1
a 580016584 Washer ........................................................................................................... 1
a 580096037 Pump (Windshield Washer, 12V) (Windshield Washer) ................................. 1
a 580081898 Cap ................................................................................................................. 1

FOOTNOTES:
a Not Illustrated

A909 ©2021 Yale Materials Handling Corporation 1-27


P20871 06-09

CAB (FIGURE 1-14)


LEFT HAND DOOR ASSEMBLY

1-28 ©2021 Yale Materials Handling Corporation A909


06-09 P20871

CAB
LEFT HAND DOOR ASSEMBLY

ITEM PART NO. DESCRIPTION QTY


524291221 Door (LH) ............................................................................................................ 1
1 580080857 Seal (LH Door) ............................................................................................... 1
2 580080858 Seal ................................................................................................................ 1
3 580077099 Latch (Door) ................................................................................................... 1
4 580077100 Seal (Door Latch) ....................................................................................... 1
5 520037891 Capscrew ....................................................................................................... 2
6 580015530 Block , Window Setting ................................................................................... 2
7 580090219 Bushing .......................................................................................................... 1
8 580080861 Link ................................................................................................................. 1
9 ..... Door (LH) ........................................................................................................ 1
10 580080855 Latch (Door Stop) ........................................................................................... 1
11 580080856 Knob ............................................................................................................... 1
12 580077101 Lever .............................................................................................................. 1
13 580014013 Door Handle and Latch Assembly (LH) .......................................................... 1
14 580080859 Panel (LH) ...................................................................................................... 1
15 580080860 Plug , Screw Type .......................................................................................... 5
16 580015531 Insert .............................................................................................................. 1
17 580090220 Strap (Door Restraint) .................................................................................... 1
a 580021345 Screw ............................................................................................................. 1
a 580090494 Door Key ........................................................................................................ 1

FOOTNOTES:
a Not Illustrated

A909 ©2021 Yale Materials Handling Corporation 1-29


P20872 06-09

CAB (FIGURE 1-15)


RIGHT HAND DOOR ASSEMBLY

1-30 ©2021 Yale Materials Handling Corporation A909


06-09 P20872

CAB
RIGHT HAND DOOR ASSEMBLY

ITEM PART NO. DESCRIPTION QTY


524291223 Door (RH) ........................................................................................................... 1
1 ..... Door ................................................................................................................ 1
2 580090219 Bushing .......................................................................................................... 1
3 580080869 Link ................................................................................................................. 1
4 580015530 Block , Window Setting ................................................................................... 2
5 580090220 Strap (Door Restraint) .................................................................................... 1
6 580015531 Insert .............................................................................................................. 1
7 580077101 Lever .............................................................................................................. 1
8 580014016 Door Handle and Latch Assembly (RH) ......................................................... 1
9 580080867 Panel (RH) ...................................................................................................... 1
10 580080856 Knob ............................................................................................................... 1
11 580080855 Latch ............................................................................................................... 1
12 580080860 Plug , Screw Type .......................................................................................... 5
13 520037891 Capscrew ....................................................................................................... 2
14 580077099 Latch (Door) ................................................................................................... 1
15 580077100 Seal (Door Latch) ....................................................................................... 1
16 580080858 Seal ................................................................................................................ 1
17 580080868 Seal (RH Door) ............................................................................................... 1
18 580021345 Screw ............................................................................................................. 1
a 580090494 Door Key ........................................................................................................ 1

FOOTNOTES:
a Not Illustrated

A909 ©2021 Yale Materials Handling Corporation 1-31


P20873 03-09

HEATER (FIGURE 1-16)

1-32 ©2021 Yale Materials Handling Corporation A909


03-09 P20873

HEATER
ITEM PART NO. DESCRIPTION QTY
580077680 Heater ................................................................................................................. 1
1 580083258 Heater (Blower) .............................................................................................. 1
2 580083259 Heater (Coil) ................................................................................................... 1
3 580083260 Adapter (2.0 inch) ........................................................................................... 1
4 580083261 Adapter (2.5 inch) ........................................................................................... 1
5 580083262 Adapter (3.5 inch) ........................................................................................... 1
6 580083263 Heater (Blower Plate) ..................................................................................... 1
7 ..... Casing ............................................................................................................ 1
8 580083264
582035767 Cover .............................................................................................................. 1
9 580083265
582035768 Bracket ........................................................................................................... 1
10 580083266
582035769 Cover .............................................................................................................. 1
11 580083267 Bracket ........................................................................................................... 1
12 580083268
582035770 Bracket ........................................................................................................... 1
13 580083269 Flange ............................................................................................................ 1
14 580083270
582035772 Flange ............................................................................................................ 1
15 580083271 Flange ............................................................................................................ 1
16 580083272 Wire Harness .................................................................................................. 1
17 580083273 Valve .............................................................................................................. 1
18 580083274 Filter ............................................................................................................... 1
19 580020184
582024764 Hose-Bulk (M) ................................................................................................ 1
20 580083275 Clamp ............................................................................................................. 1
21 580083276 Gasket ............................................................................................................ 1
22 502632907 Screw ............................................................................................................. 4
23 580083278 Screw ............................................................................................................. 15
24 580083279 Screw ............................................................................................................. 6
25 203756500 Capscrew ....................................................................................................... 9
26 504231213 Rivet ............................................................................................................... 2
27 021197300 Nut .................................................................................................................. 4
28 580083277 Screw (Plastic) ............................................................................................... 2
29 504063761 Screw ............................................................................................................. 6

A909 ©2021 Yale Materials Handling Corporation 1-33


P21071 05-09

HEATER HOSE (FIGURE 1-17)

1-34 ©2021 Yale Materials Handling Corporation A909


05-09 P21071

HEATER HOSE
ITEM PART NO. DESCRIPTION QTY
1 013378900 37 Deg Flared Ftg ............................................................................................... 1
2 013378800 Fitting .................................................................................................................. 1
3 580086609 Tube Assy ........................................................................................................... 1
4 580086608 Tube Assy ........................................................................................................... 1
5 580073148 Hose Clamp (Dual Hose) .................................................................................... 1
6 580030967 Capscrew ............................................................................................................ 1
7 580026621 Nut (Fold Over) ................................................................................................... 3
8 580049231 Capscrew ............................................................................................................ 2
9 580092998 Bracket ................................................................................................................ 1
10 062159500 Clamp ................................................................................................................. 4
11 580086628 Hose ................................................................................................................... 2
a 505970592 Sealant ................................................................................................................ AR

FOOTNOTES:
a Not Illustrated

A909 ©2021 Yale Materials Handling Corporation 1-35


P21879 03-10

HEATER HOSES (FIGURE 1-18)


GM 5.7 LPG

ITEM PART NO. DESCRIPTION QTY


1 062159500 Clamp ................................................................................................................. 8
2 580042842 Clamp (Base) ...................................................................................................... 1
3 580052680 Clamp (Swivel) .................................................................................................... 4
4 580052399 Hose ................................................................................................................... 1
5 580076883 Hose ................................................................................................................... 1
6 580052672 Fitting .................................................................................................................. 2

1-36 ©2021 Yale Materials Handling Corporation A909


03-09 P20877

HEATER CONTROL (FIGURE 1-19)

ITEM PART NO. DESCRIPTION QTY


580087861 Heater Control .................................................................................................... 1
1 580090552 Wire Harness (Heater Control) ....................................................................... 1
2 580090553 Push-Pull Cable .............................................................................................. 1
3 580020192 Switch (180°) .................................................................................................. 1
4 580090555 Shim ............................................................................................................... 2
5 580090554 Label ............................................................................................................... 1
6 580020190 Knob ............................................................................................................... 2
7 580090551 Mounting Plate ............................................................................................... 1
8 580020189 Switch , Blower (with Nut) .............................................................................. 1

A909 ©2021 Yale Materials Handling Corporation 1-37


P20874 03-09

FULL SUSPENSION SEAT (FIGURE 1-20)


WITH ELECTRONIC CONTROLS (→ S/N A909V01507H)

1-38 ©2021 Yale Materials Handling Corporation A909


03-09 P20874

FULL SUSPENSION SEAT


WITH ELECTRONIC CONTROLS (→ S/N A909V01507H)
KEY:
A: Full Suspension (Vinyl with Electronic Control Arm)
B: Full Suspension (Cloth with Electronic Control Arm)
QTY
ITEM PART NO. DESCRIPTION A B
580068489 Seat-Full Suspension (Vinyl) ...................................................................... 1 ..
580068490 Seat-Full Suspension (Cloth) ..................................................................... .. 1
1 580014462 Seat Cushion (Back Cushion) (Vinyl) .................................................... 1 ..
1 580014463 Seat Cushion (Back Cushion) (Cloth) .................................................... .. 1
2 580014467 Hip Restraint (LH) .................................................................................. 1 1
3 580062078 Kit-Seat Belt (Black) ............................................................................... 1 1
3 524281279 Kit-Seat Belt (Red High Visibility without Interlock) ............................... 1 1
4 580049883 Seat Cushion (Vinyl) .............................................................................. 1 ..
4 580051805 Seat Cushion (Cloth) ............................................................................. .. 1
a 580049884 Sensor (Operator Presence) .................................................................. 1 1
5 580014473 Kit-Weight Adjuster ................................................................................ 1 1
5 580057259 Knob Assembly ................................................................................. 1 1
5 580065961 Handle ............................................................................................... 1 1
6 580014471 Kit-Seat Rail ........................................................................................... 1 1
7 580080127 Wire Harness ......................................................................................... 1 1
8 518793684 Nut .............................................................................................................. 4 4
a 580026810 Clip ............................................................................................................. 1 1
a 580026812 Clip ............................................................................................................. 1 1
a 580040850 Nut (Clip) .................................................................................................... 1 1
a 518791646 Capscrew ................................................................................................... 1 1
a 580049886 Cap (Electronic Control Arm) ..................................................................... 1 1
a 580049887 Knob (Electronic Control Arm) ................................................................... 1 1
a 580014465 Information Case (Kit) ................................................................................ 1 1
a 580013425 Kit-Spring ................................................................................................... 1 1
a 580071505 Weight Adjust Rack .................................................................................... 1 1
a 580013421 Kit-Bumper ................................................................................................. 1 1
a 580013419 Kit-Boot ...................................................................................................... 1 1
a 580013422 Kit-Shaft and Bearing ................................................................................. 1 1
a 580013420 Kit-Bearing ................................................................................................. 1 1
a 580013423 Kit-Weight Adjuster Indicator ...................................................................... 1 1

FOOTNOTES:
a Not Illustrated

A909 ©2021 Yale Materials Handling Corporation 1-39


P20875 03-09

FULL SUSPENSION SWIVEL SEAT (FIGURE 1-21)


WITH ELECTRONIC CONTROLS (→ S/N A909V01507H)

1-40 ©2021 Yale Materials Handling Corporation A909


03-09 P20875

FULL SUSPENSION SWIVEL SEAT


WITH ELECTRONIC CONTROLS (→ S/N A909V01507H)

ITEM PART NO. DESCRIPTION QTY


580068631 Seat-Full Suspension (Vinyl) .............................................................................. 1
580068633 Seat Assy -Full Suspension (Cloth) .................................................................... 1
1 580014462 Seat Cushion (Back Cushion) (Vinyl) ............................................................. 1
1 580014463 Seat Cushion (Back Cushion) (Cloth) ............................................................ 1
2 580014467 Hip Restraint (LH) ........................................................................................... 1
3 580062078 Kit-Seat Belt (Black) ....................................................................................... 1
3 524281279 Kit-Seat Belt (Red High Visibility without Interlock) ........................................ 1
4 580049883 Seat Cushion (Vinyl) ....................................................................................... 1
4 580051805 Seat Cushion (Cloth) ...................................................................................... 1
4 580049884 Sensor (Operator Presence) ...................................................................... 1
5 580014473 Kit-Weight Adjuster ......................................................................................... 1
5 580057259 Knob Assembly .......................................................................................... 1
5 580065961 Handle ........................................................................................................ 1
6 580014471 Kit-Seat Rail ................................................................................................... 1
7 580080127 Wire Harness .................................................................................................. 1
8 518793684 Nut ...................................................................................................................... 4
9 580026810 Clip ...................................................................................................................... 1
10 580026812 Clip ...................................................................................................................... 1
11 580040850 Nut (Clip) ............................................................................................................. 1
12 518791646 Capscrew ............................................................................................................ 1
a 580018888 Kit-Gas Spring (Mounted to the rear of the seat) ................................................ 1
a 580078361 Foam for Right hand Forearm Cushion/Rest ...................................................... 1
a 580049887 Knob (Electronic Control Arm) ............................................................................ 1
a 580014465 Information Case (Kit) ......................................................................................... 1
a 580013425 Kit-Spring ............................................................................................................ 1
a 580071505 Weight Adjust Rack ............................................................................................ 1
a 580013421 Kit-Bumper .......................................................................................................... 1
a 580013419 Kit-Boot ............................................................................................................... 1
a 580013422 Kit-Shaft and Bearing .......................................................................................... 1
a 580013420 Kit-Bearing .......................................................................................................... 1
a 580013423 Kit-Weight Adjuster Indicator .............................................................................. 1
a 580089324 Kit-Swivel Seat Full Susp .................................................................................... 1

FOOTNOTES:
a Not Illustrated

A909 ©2021 Yale Materials Handling Corporation 1-41


P20876 03-09

ELECTRONIC MINI LEVER LABELS (FIGURE 1-22)


SINGLE FUNCTION

1-42 ©2021 Yale Materials Handling Corporation A909


03-09 P20876

ELECTRONIC MINI LEVER LABELS


SINGLE FUNCTION

ITEM PART NO. DESCRIPTION QTY


1 580058930 Label (Hoist and Tilt) ........................................................................................... 1
2 580055171 Label (Reach) ..................................................................................................... 1
3 580055170 Label (Swing) ...................................................................................................... 1
4 580055174 Label (Push/Pull) ................................................................................................ 1
5 580069759 Label (Clamp) ..................................................................................................... 1
6 580055172 Label (Load Stabilizer) ........................................................................................ 1
7 580055173 Label (Scoop) ..................................................................................................... 1
8 580055175 Label (Upender) .................................................................................................. 1
9 580055177 Label (Rotate) ..................................................................................................... 1
10 580055178 Label (Side-Shift) ................................................................................................ 1
11 580055179 Label (Fork Spread) ............................................................................................ 1
12 580069753 Label (Hoist and Tilt with Return to Set Tilt) ....................................................... 1

A909 ©2021 Yale Materials Handling Corporation 1-43


P21725 01-10

FULL SUSPENSION SEAT (FIGURE 1-23)


(ELECTRO-HYDRAULIC) (SWIVEL AND NON SWIVEL) — SHEET 1 OF 3 (S/N A909V01508H →)

1-44 ©2021 Yale Materials Handling Corporation A909


01-10 P21725

FULL SUSPENSION SEAT


(ELECTRO-HYDRAULIC) (SWIVEL AND NON SWIVEL) – SHEET 1 OF 3 (S/N A909V01508H →)

ITEM PART NO. DESCRIPTION QTY


582003582 Seat-Full Suspension (Vinyl) (Non-Swivel) (Vinyl) (Non-Swivel) ........................ 1
582003583 Seat-Full Suspension (Cloth) (Non-Swivel) (Cloth) (Non-Swivel) ....................... 1
580086311
582003584 Seat-Full Suspension (Vinyl) (Swivel) (Vinyl) (Swivel) ........................................ 1
580086310
582003585 Seat-Full Suspension (Cloth) (Swivel) (Cloth) (Swivel) ...................................... 1
1 580095473 Kit-Cushion (Seat and Back, Cloth) ................................................................ 1
1 580095476 Kit-Cushion (Seat and Back, Vinyl) ................................................................ 1
2 580095474 Kit-Cushion (Back Cushion, Vinyl) ............................................................. 1
2 580095471 Kit-Cushion (Back Cushion, Cloth) ............................................................. 1
2 ..... Back Cushion ......................................................................................... 1
2 ..... Screw ..................................................................................................... 2
3 580095475 Kit-Seat Cushion (Vinyl) ............................................................................. 1
3 580095472 Kit-Seat Cushion (Cloth) ............................................................................ 1
3 ..... Seat Cushion ......................................................................................... 1
3 ..... Spring .................................................................................................... 2
3 ..... Cotter Pin ............................................................................................... 2
4 580095462 Kit-Weight Adjuster (FP27034 [Page 1-50]).................................................. 1
5 580095463 Kit-Service (Front Panel) (Non Swivel) (FP27034 [Page 1-50]).................... 1
5 580095464 Kit-Service (Front Panel) (With Swivel) (FP27034 [Page 1-50])................... 1
6 582018841 Kit-Seat Rail ................................................................................................... 1
6 ..... Locking Rail ................................................................................................ 1
6 ..... Slave Rail ................................................................................................... 1
6 ..... Bolt ............................................................................................................. 4
6 ..... Nut .............................................................................................................. 4
7 582005028 Wire Harness .................................................................................................. 1
7 580049884 Sensor (Operator Presence) ...................................................................... 1
8 582004126 Armrest (Left-Hand Side) .................................................................................... 1
8 580084957 Armrest (LH) (Alternate Part) .............................................................................. 1
9 502097909 Locknut ............................................................................................................... 1
10 580056005 Washer ............................................................................................................... 6
11 520082877 Capscrew ............................................................................................................ 1
12 580057451 Washer ............................................................................................................... 1
13 311207098 Screw .................................................................................................................. 1
14 023021000 Roll Pin ............................................................................................................... 1
15 203142800 Capscrew ............................................................................................................ 1
16 062151600 Capscrew ............................................................................................................ 1
17 582002535 Spacer ................................................................................................................ 1
18 518803677 Nut ...................................................................................................................... 2
19 580062078 Kit-Seat Belt (Black) ............................................................................................ 1
19 524281279 Kit-Seat Belt (Red High Visibility without Interlock) ............................................ 1
20 582007018 Capscrew ............................................................................................................ 1
21 580093325 Spacer ................................................................................................................ 1
22 580092987 Cover (Seat-Side Electrical) ............................................................................... 1
23 580092732 Capscrew ............................................................................................................ 2
24 940400905 Washer ............................................................................................................... 2
25 580087659 Stud (Front M8x30) ............................................................................................. 2
25 582046846 Stud (Rear M8x20) ............................................................................................. 2
26 449015098 Nut ...................................................................................................................... 4
27 ..... Armrest ............................................................................................................... 1

A909 ©2021 Yale Materials Handling Corporation 1-45


P21725 01-10

FULL SUSPENSION SEAT


(ELECTRO-HYDRAULIC) (SWIVEL AND NON SWIVEL) – SHEET 1 OF 3 (S/N A909V01508H →)

ITEM PART NO. DESCRIPTION QTY


27 582002564 Armrest (Slider for Mini Lever) (FP21731 [Page 1-52])................................. 1
27 ..... Mini-Lever Modules (FP21673 [Page 7-46], FP21674 [Page 7-48])............ 1
a 580014465 Information Case (Kit) ......................................................................................... 1
a 582001375 Wire Harness (Seat Jumper) (FP22120 [Page 7-64])....................................... 1
a 582012046 Bracket (Angle Controller) .................................................................................. 1
580095465 Kit-Service Internal Tether-80 MM Travel ........................................................... 1
580095466 Kit-Service Internal Tether-56 MM Travel ........................................................... 1
580095467 Kit-Service Internal Tether-40 MM Travel ........................................................... 1

FOOTNOTES:
a Not Illustrated

1-46 ©2021 Yale Materials Handling Corporation A909


01-10 P21725

NOTES

A909 ©2021 Yale Materials Handling Corporation 1-47


P21730 02-10

FULL SUSPENSION SEAT (FIGURE 1-24)


RECLINER AND DAMPER KITS — SHEET 2 OF 3

1-48 ©2021 Yale Materials Handling Corporation A909


02-10 P21730

FULL SUSPENSION SEAT


RECLINER AND DAMPER KITS – SHEET 2 OF 3

ITEM PART NO. DESCRIPTION QTY


1 580095461 Kit-Recliner (Back Seat Adjustment) .................................................................. 1
2 ..... Knob ............................................................................................................... 1
3 ..... Lever .............................................................................................................. 1
4 580018642 Plate ............................................................................................................... 1
5 ..... Spring ............................................................................................................. 1
6 580018643 Latch ............................................................................................................... 1
7 580057307 Nut .................................................................................................................. 2
8 580095460 Kit-Damper Service ............................................................................................. 1
9 580057260 Damper ........................................................................................................... 1
10 580057307 Nut .................................................................................................................. 2
11 580057266 Bolt ................................................................................................................. 2

A909 ©2021 Yale Materials Handling Corporation 1-49


P27034 09-13

FULL SUSPENSION SEAT (FIGURE 1-25)


SERVICE KITS FOR NON SWIVEL AND SWIVEL — SHEET 3 OF 3

1-50 ©2021 Yale Materials Handling Corporation A909


09-13 P27034

FULL SUSPENSION SEAT


SERVICE KITS FOR NON SWIVEL AND SWIVEL – SHEET 3 OF 3

ITEM PART NO. DESCRIPTION QTY


582015786 Kit -Seat Suspension without Swivel .................................................................. 1
582015787 Kit -Seat Suspension with Swivel ....................................................................... 1
1 580095463 Kit-Service (Front Panel) (Non Swivel) ........................................................... 1
1 ..... Front Panel ................................................................................................. 1
2 ..... Capscrew ................................................................................................... 2
3 ..... Roll Pin ....................................................................................................... 1
4 580095464 Kit-Service (Front Panel) (With Swivel) .......................................................... 1
4 ..... Front Panel ................................................................................................. 1
5 ..... Swivel Knob ............................................................................................... 1
6 ..... Roll Pin ....................................................................................................... 1
7 ..... Capscrew ................................................................................................... 2
8 580095462 Kit-Weight Adjuster ......................................................................................... 1
8 ..... Knob ........................................................................................................... 1
9 ..... Cotter Pin ................................................................................................... 1
10 ..... Bushing ...................................................................................................... 1
11 ..... Washer ....................................................................................................... 1
12 ..... U-Joint ........................................................................................................ 1
13 582020235 Lever Spring Pull ............................................................................................ 2

A909 ©2021 Yale Materials Handling Corporation 1-51


P21731 01-10

ARMREST ASSEMBLY (FIGURE 1-26)


MINI-LEVER MODULES

1-52 ©2021 Yale Materials Handling Corporation A909


01-10 P21731

ARMREST ASSEMBLY
MINI-LEVER MODULES

ITEM PART NO. DESCRIPTION QTY


582002564 Armrest (Slider for Mini Lever) ............................................................................ 1
1 ..... Slider Assembly .............................................................................................. 1
2 580083302 Armrest (Slider) .......................................................................................... 1
3 580096260 Handle (Slider) ........................................................................................... 1
4 580097245 Screw ......................................................................................................... 2
5 582002565 Bracket Wldmt ................................................................................................ 1
6 940400908 Washer ........................................................................................................... 4
7 504230271 Nut .................................................................................................................. 4
8 580041704 Insert .............................................................................................................. 3
9 580032377 Capscrew ....................................................................................................... 2
10 ..... Slider Assembly .............................................................................................. 1
11 580083302 Armrest (Slider) .......................................................................................... 1
12 580096260 Handle (Slider) ........................................................................................... 1
13 580097245 Screw ......................................................................................................... 2
14 582003682 Bracket ................................................................................................................ 1
15 909882404 Nut ...................................................................................................................... 1
16 504071785 Washer ............................................................................................................... 1
17 580092815 Washer ............................................................................................................... 2
18 582002619 Spacer ................................................................................................................ 1
19 580012279 Capscrew ............................................................................................................ 1
20 940400908 Washer ............................................................................................................... 2
21 504230271 Nut ...................................................................................................................... 2
22 203142800 Capscrew ............................................................................................................ 1
23 062151600 Capscrew ............................................................................................................ 1
24 582002535 Spacer ................................................................................................................ 1
25 582002534 Cover Plate ......................................................................................................... 1
26 518803677 Nut ...................................................................................................................... 2
27 582003730 Cover .................................................................................................................. 1
28 932728910 Capscrew ............................................................................................................ 5
29 582003731 Cover .................................................................................................................. 1

A909 ©2021 Yale Materials Handling Corporation 1-53


P22210 09-10

MINI LEVER MODULE LABELS (FIGURE 1-27)


HYDRAULIC CONTROL FUNCTIONS

1-54 ©2021 Yale Materials Handling Corporation A909


09-10 P22210

ITEM PART NO. DESCRIPTION QTY


1 580087338 Label - Lever Function ........................................................................................ 1

A909 ©2021 Yale Materials Handling Corporation 1-55


P20878 03-09

COUNTERWEIGHTS AND FENDERS (FIGURE 1-28)

1-56 ©2021 Yale Materials Handling Corporation A909


03-09 P20878

COUNTERWEIGHTS AND FENDERS


ITEM PART NO. DESCRIPTION QTY
1 524246839 Counterweight GDP170VX) ................................................................................ 1
1 524282488 Counterweight (GDP175VX36) ........................................................................... 1
1 524282489 Counterweight (GDP190VX) ............................................................................... 1
2 524246841 Fender (RH) ........................................................................................................ 1
3 580003869 Washer ............................................................................................................... 4
4 449001452 Capscrew ............................................................................................................ 4
5 580053098 Washer ............................................................................................................... 1
6 931011916 Capscrew ............................................................................................................ 1
7 580082445 Tow Pin ............................................................................................................... 1
8 449034061 Roll Pin ............................................................................................................... 1
9 524246840 Fender (LH) ........................................................................................................ 1

A909 ©2021 Yale Materials Handling Corporation 1-57


P20879 03-09

LABELS (FIGURE 1-29)


INTERIOR

1-58 ©2021 Yale Materials Handling Corporation A909


03-09 P20879

LABELS
INTERIOR

ITEM PART NO. DESCRIPTION QTY


1 a. . . . . Nameplate .......................................................................................................... 1
2 580008064 Nameplate Cover (Cover) ................................................................................... 1
3 505976530 Rivet .................................................................................................................... 4
4 520045130 Label (Drive Train Protection) ............................................................................. 1
5 b 524274136 Label (Techtronix 332 Transmission) ................................................................. 1
6 b 524274108 Label (Techtronix 332ASH Transmission) .......................................................... 1
7 580055312 Label (Operator Warning) ................................................................................... 1
8 504231265 Nameplate Label Tag ......................................................................................... 1
8 524220529 Nameplate (Nameplate Incomplete Truck) ......................................................... 1
9 524162256 Label (Patents and Trademarks) ........................................................................ 1
10 580056430 Label (Parking Brake Warning) ........................................................................... 1
11 d 580008338 Label (Battery Switch) ......................................................................................... 1
a c. . . . . Label- Impact Rating (Without Cab) ................................................................... 1

FOOTNOTES:
a Contact Your Local Yale Dealer c Not Illustrated
b Electronic Transmission d UL Type DS

A909 ©2021 Yale Materials Handling Corporation 1-59


P20880 03-09

LABELS (FIGURE 1-30)


EXTERIOR

1-60 ©2021 Yale Materials Handling Corporation A909


03-09 P20880

LABELS
EXTERIOR

ITEM PART NO. DESCRIPTION QTY


1 505976556 Label (Fan Warning) ........................................................................................... 2
2 518806645 Label (Boron-Free Antifreeze) ............................................................................ 1
3 505976545 Label (Antifreeze) ............................................................................................... 1
4 580072751 Label (Coolant Fill) .............................................................................................. 1
5 505976566 Label (Fan Warning) ........................................................................................... 1
6 d 580055312 Label (Operator Warning) ................................................................................... 1
7 d 524318352 Label (Veracitor 170VX) (RH) (Mounted On Overhead Guard) .......................... 1
7 d 524318353 Label (Veracitor 175VX) (RH) (Mounted On Overhead Guard) .......................... 1
7 524318354 Label (Veracitor 190VX) (RH) (Mounted on Overhead Guard) ........................... 1
7 d 524318349 Label (Veracitor 170VX) (LH) (Mounted On Overhead Guard) .......................... 1
7 d 524318350 Label (Veracitor 175VX) (LH) (Mounted On Overhead Guard) .......................... 1
7 524318351 Label (Veracitor 190VX) (LH) (Mounted on Overhead Guard) ........................... 1
7 c 524318352 Label (Veracitor 170VX) (Mounted On Cab Door) .............................................. 2
7 c 524318353 Label (Veracitor 175VX) (Mounted On Cab Door) .............................................. 2
7 524318354 Label (Veracitor 190VX) (Mounted on Cab Door) ............................................... 1
8 b 580001007 Label (Ether Warning) ......................................................................................... 1
9 e 524310789 Label (Yale Logo) ............................................................................................... 1
9 f 550070558 Label ................................................................................................................... 1
10 524320077 Label (Turbo Diesel) ........................................................................................... 1
11 524270797 Label (Yale) ........................................................................................................ 2
12 b 580056515 Label (Diesel Fuel Only) ..................................................................................... 1
13 504231296 Label (Operator Restraint) .................................................................................. 2
14 504231248 Label (No Riders) ................................................................................................ 2
15 505974597 Label (Lifting Eye) ............................................................................................... 3
16 504231252 Label (Pinch Point) ............................................................................................. 2
17 580058821 Label (Mast Warning) ......................................................................................... 2
18 a. . . . . Inspection Plate .................................................................................................. 1
19 524270798 Label (Yale) ........................................................................................................ 2
20 504231215 Label (Mast Warning) ......................................................................................... 1
21 505978570 Label (Type DS) .................................................................................................. 1
22 550036790 Label (Stability System) (Stability System) ......................................................... 2

FOOTNOTES:
a Contact Your Local Yale Dealer d Without Cab
b Diesel e → 2/2013
c With Cab f 2/2013 →

A909 ©2021 Yale Materials Handling Corporation 1-61


P20881 03-09

FORKS (FIGURE 1-31)

ITEM PART NO. DESCRIPTION QTY


1 524323733 Fork (47.25 in.) ................................................................................................... 2
1 524323734 Fork (59 in.) ........................................................................................................ 2
1 524323735 Fork (71 in.) ........................................................................................................ 2
1 524323736 Fork (83.5 in.) ..................................................................................................... 2
1 524323737 Fork (94.5 in.) ..................................................................................................... 2
2 505851500 Roll Pin ........................................................................................................... 1
3 505850500 Lever .............................................................................................................. 1
4 ..... Spring ............................................................................................................. 1
5 ..... Pin .................................................................................................................. 1
524324711 Kit-Latch .............................................................................................................. 1

1-62 ©2021 Yale Materials Handling Corporation A909


03-09 P20881

NOTES

A909 ©2021 Yale Materials Handling Corporation 1-63


P21068 04-09

OVERHEAD GUARD (FIGURE 1-32)

1-64 ©2021 Yale Materials Handling Corporation A909


04-09 P21068

OVERHEAD GUARD
ITEM PART NO. DESCRIPTION QTY
1 524294779 Overhead Guard ................................................................................................. 1
2 258979300 Plug (Black) ........................................................................................................ 4
3 524240692 Plug (Black) ........................................................................................................ 1
4 524208883 Grommet ............................................................................................................. 1
5 b 580058212 Capscrew ............................................................................................................ 2
6 b 580051747 Handle (Assembly) (Alternate Horn Button) ....................................................... 1
7 580050959 Handle ............................................................................................................ 1
8 580058447 Push Button Switch ........................................................................................ 1
9 580022893 Connector (2 Pin) ........................................................................................... 1
10 505968540 Connector (Secondary Lock) .......................................................................... 1
11 505968514 Terminal (Pin) ................................................................................................. 2
12 b 580026812 Clip ...................................................................................................................... 1
13 b 580056613 Fastener .............................................................................................................. 1
14 449001400 Capscrew ............................................................................................................ 10
15 580058194 Nut ...................................................................................................................... 2
16 580044861 Insert ................................................................................................................... 2
17 524201323 Grommet ............................................................................................................. 2
18 518801683 Washer ............................................................................................................... 10
19 580041704 Insert ................................................................................................................... 2
a 580083174 Grommet ............................................................................................................. 1

FOOTNOTES:
a Not Illustrated b Optional

A909 ©2021 Yale Materials Handling Corporation 1-65


P22080 06-10

FENDERS (FIGURE 1-33)

KEY:
A: Pneumatic (Solid)
B: Pneumatic (Non-Solid)
QTY
ITEM PART NO. DESCRIPTION A B
1 550000044 Fender Extension (LH) (Solid) .................................................................... 1 ..
1 550000045 Fender Extension (LH) ............................................................................... .. 1
2 550000046 Fender Extension (RH) (Solid) ................................................................... 1 ..
2 550000047 Fender Extension (RH) .............................................................................. .. 1
3 932731906 Capscrew ................................................................................................... 6 6
4 580058192 Nut .............................................................................................................. 8 8
5 580058271 Capscrew ................................................................................................... 2 2

1-66 ©2021 Yale Materials Handling Corporation A909


SECTION 2

2 ENGINE ASSEMBLY
CONTENTS

SECTION 2
ENGINE ASSEMBLY

DESCRIPTION PAGE

AIR INTAKE MANIFOLD


CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-40
CAMSHAFT
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-22
CRANKCASE BREATHER
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-32
CRANKSHAFT
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-30
CYLINDER BLOCK
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-8
CYLINDER HEAD
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-10
ENGINE MOUNTING
(CUMMINS QSB 3.3L DIESEL) .................................................................................................................. 2-3
EXHAUST MANIFOLD
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-38
FLYWHEEL HOUSING
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-6
FRONT GEAR HOUSING
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-21
LIFTING BRACKET
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-4
OIL FILLER ARRANGEMENT ......................................................................................................................... 2-20
OIL FILTER AND COOLER
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-19
OIL LEVEL GAUGE
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-18
OIL PAN
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-16
OIL PUMP AND FRONT GEAR COVER
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-14
PISTON AND CONNECTING ROD
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-28
ROCKER ARM SHAFT
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-26
STARTING AID
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-42
THERMOSTAT
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-12
TURBOCHARGER
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-34
TURBOCHARGER PLUMBING
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-36
VALVE COVER
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-24
VIBRATION DAMPER
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-43
WATER OULET CONNECTION
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-46

A909 ©2021 Yale Materials Handling Corporation 2-1


CONTENTS

SECTION 2
ENGINE ASSEMBLY

DESCRIPTION PAGE

WATER PUMP AND PULLEY


CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-44

2-2 ©2021 Yale Materials Handling Corporation A909


03-09 P20882

ENGINE MOUNTING (FIGURE 2-1)


(CUMMINS QSB 3.3L DIESEL)

ITEM PART NO. DESCRIPTION QTY


580081186 Engine Assy-Diesel ............................................................................................. 1
1 580093298 Mounting Plate (LH) ....................................................................................... 1
2 580093299 Mounting Plate (RH) ....................................................................................... 1
3 580083559 Motor Mount ................................................................................................... 2
4 580051383 Isolator ............................................................................................................ 2
5 580048458 Washer ........................................................................................................... 2
6 580027945 Washer ........................................................................................................... 2
7 931017917 Capscrew ....................................................................................................... 2
8 580083689 Bolt ................................................................................................................. 8
9 580051384 Nut (Flange) ................................................................................................... 2
10 580004218
580056528 Nut (Shoulder) ................................................................................................ 6
11 580084304 Capscrew ....................................................................................................... 6

A909 ©2021 Yale Materials Handling Corporation 2-3


P20883 03-09

LIFTING BRACKET (FIGURE 2-2)


CUMMINS QSB 3.3L DIESEL

ITEM PART NO. DESCRIPTION QTY


580081186 Engine Assy-Diesel ............................................................................................. 1
1 580091081
580051505 Capscrew ....................................................................................................... 4
2 580091056 Bracket ........................................................................................................... 1
3 580093502 Bracket ........................................................................................................... 1

2-4 ©2021 Yale Materials Handling Corporation A909


03-09 P20883

NOTES

A909 ©2021 Yale Materials Handling Corporation 2-5


P20884 04-09

FLYWHEEL HOUSING (FIGURE 2-3)


CUMMINS QSB 3.3L DIESEL

2-6 ©2021 Yale Materials Handling Corporation A909


04-09 P20884

FLYWHEEL HOUSING
CUMMINS QSB 3.3L DIESEL

ITEM PART NO. DESCRIPTION QTY


580081186 Engine Assy-Diesel ............................................................................................. 1
1 580091031 Capscrew ....................................................................................................... 4
2 580091032 Cover Plate ..................................................................................................... 1
3 580091033 Gasket ............................................................................................................ 1
4 580091034 Oil Seal ........................................................................................................... 1
5 580091120 Plug ................................................................................................................ 1
6 580091123 Washer ........................................................................................................... 1
7 580044081 Capscrew ....................................................................................................... 11
8 580031754 Capscrew ....................................................................................................... 2
9 580091038 Flywheel Housing ........................................................................................... 1
10 580091039 Cover Plate ..................................................................................................... 1
11 580090977
582010337 Capscrew ....................................................................................................... 6
12 580091058 Adapter ........................................................................................................... 1
13 580091060 Flywheel ......................................................................................................... 1
14 580074489 Ring Gear ....................................................................................................... 1

A909 ©2021 Yale Materials Handling Corporation 2-7


P20885 03-09

CYLINDER BLOCK (FIGURE 2-4)


CUMMINS QSB 3.3L DIESEL

2-8 ©2021 Yale Materials Handling Corporation A909


03-09 P20885

CYLINDER BLOCK
CUMMINS QSB 3.3L DIESEL

ITEM PART NO. DESCRIPTION QTY


580081186 Engine Assy-Diesel ............................................................................................. 1
1 580092075 Kit-Bearing ...................................................................................................... 1
2 580092125 Thrust Bearing ............................................................................................ 1
3 580090927 Valve Tappet .................................................................................................. 8
4 580090929 Dowel Pin ....................................................................................................... 2
5 580090930 Dowel Pin ....................................................................................................... 2
6 580090941 Dowel Pin ....................................................................................................... 6
7 580090942 Plug ................................................................................................................ 1
8 580090943 Dowel ............................................................................................................. 1
9 580090944 Dowel ............................................................................................................. 2
10 ..... Shaft (Lub Oil Pump) ...................................................................................... 1
11 ..... Bushing .......................................................................................................... 1
12 580090945 Dowel ............................................................................................................. 4
13 580090946 Plug ................................................................................................................ 4
14 580090947 Plug ................................................................................................................ 1
15 580063044 Plug ................................................................................................................ 5
15 580063092 O-Ring ........................................................................................................ 1
580090928 Cylinder Block ................................................................................................ 1

A909 ©2021 Yale Materials Handling Corporation 2-9


P20886 03-09

CYLINDER HEAD (FIGURE 2-5)


CUMMINS QSB 3.3L DIESEL

2-10 ©2021 Yale Materials Handling Corporation A909


03-09 P20886

CYLINDER HEAD
CUMMINS QSB 3.3L DIESEL

ITEM PART NO. DESCRIPTION QTY


580081186 Engine Assy-Diesel ............................................................................................. 1
1 580091151 Cylinder Head Gasket .................................................................................... 1
2 580091152 Capscrew ....................................................................................................... 17
3 580091153 Cap ................................................................................................................. 8
4 580091154 Spring ............................................................................................................. 8
5 580091155 Retainer .......................................................................................................... 8
6 580091156 Valve (Collet) .................................................................................................. 16
7 580091157 Seal (Valve Stem) .......................................................................................... 8
8 580091257 Inlet Valve ....................................................................................................... 4
9 580091158 Exhaust Valve ................................................................................................ 4
10 ..... Cylinder Head ................................................................................................. 1
11 ..... Label ............................................................................................................... 1
580091163 Kit-Cylinder Head ................................................................................................ 1

A909 ©2021 Yale Materials Handling Corporation 2-11


P20887 03-09

THERMOSTAT (FIGURE 2-6)


CUMMINS QSB 3.3L DIESEL

ITEM PART NO. DESCRIPTION QTY


580081186 Engine Assy-Diesel ............................................................................................. 1
1 580090972 Kit-Thermostat ................................................................................................ 1
2 580090973 Gasket ........................................................................................................ 1

2-12 ©2021 Yale Materials Handling Corporation A909


03-09 P20887

NOTES

A909 ©2021 Yale Materials Handling Corporation 2-13


P20888 03-09

OIL PUMP AND FRONT GEAR COVER (FIGURE 2-7)


CUMMINS QSB 3.3L DIESEL

2-14 ©2021 Yale Materials Handling Corporation A909


03-09 P20888

OIL PUMP AND FRONT GEAR COVER


CUMMINS QSB 3.3L DIESEL

ITEM PART NO. DESCRIPTION QTY


580081186 Engine Assy-Diesel ............................................................................................. 1
1 580091109 Capscrew ....................................................................................................... 2
2 580091125 Capscrew ....................................................................................................... 2
3 580091086 Capscrew ....................................................................................................... 6
4 580091087 Capscrew ....................................................................................................... 8
5 580091088 Oil Seal ........................................................................................................... 1
6 580091089 Cover .............................................................................................................. 1
7 580091090 Capscrew ....................................................................................................... 2
8 580091109 Capscrew ....................................................................................................... 4
9 580091110
580061680 Capscrew (Flange) ......................................................................................... 1
10 580091112 Spacer ............................................................................................................ 1
11 580091113 Oil Pump ......................................................................................................... 1
12 580091111 Gear ............................................................................................................... 1

A909 ©2021 Yale Materials Handling Corporation 2-15


P20889 03-09

OIL PAN (FIGURE 2-8)


CUMMINS QSB 3.3L DIESEL

2-16 ©2021 Yale Materials Handling Corporation A909


03-09 P20889

OIL PAN
CUMMINS QSB 3.3L DIESEL

ITEM PART NO. DESCRIPTION QTY


580081186 Engine Assy-Diesel ............................................................................................. 1
1 580091116 Capscrew ....................................................................................................... 24
2 580091109 Capscrew ....................................................................................................... 2
3 580091118 Washer ........................................................................................................... 1
4 580094607 Oil Pan ............................................................................................................ 1
5 580091120 Plug ................................................................................................................ 1
6 580091121 Seal ................................................................................................................ 1
7 580091122 Tube ............................................................................................................... 1
8 580091123 Washer ........................................................................................................... 1

A909 ©2021 Yale Materials Handling Corporation 2-17


P20890 03-09

OIL LEVEL GAUGE (FIGURE 2-9)


CUMMINS QSB 3.3L DIESEL

ITEM PART NO. DESCRIPTION QTY


580081186 Engine Assy-Diesel ............................................................................................. 1
1 580091103
582054846 Plug ................................................................................................................ 1
2 580091104 Collar .............................................................................................................. 1
3 580091105 Nut .................................................................................................................. 1
4 580091106 Dipstick ........................................................................................................... 1
5 580091107 Dipstick Tube (Lower) .................................................................................... 1
6 580091108 Dipstick Tube (Upper) .................................................................................... 1

2-18 ©2021 Yale Materials Handling Corporation A909


03-09 P20891

OIL FILTER AND COOLER (FIGURE 2-10)


CUMMINS QSB 3.3L DIESEL

ITEM PART NO. DESCRIPTION QTY


580081186 Engine Assy-Diesel ............................................................................................. 1
1 580091100 Oil Cooler ....................................................................................................... 1
2 582020402 O-Ring ........................................................................................................ 1
3 580091101 Coupling ......................................................................................................... 1
4 580091093 Coupling ......................................................................................................... 1
5 580091098 Hose ............................................................................................................... 1
6 580091097 Coupling ......................................................................................................... 1
7 580091099 Hose ............................................................................................................... 1
8 580091084 Hose Clamp .................................................................................................... 4
9 582020403 Nipple ............................................................................................................. 1
10 580091102 Oil Filter .......................................................................................................... 1

A909 ©2021 Yale Materials Handling Corporation 2-19


P21074 05-09

OIL FILLER ARRANGEMENT (FIGURE 2-11)

ITEM PART NO. DESCRIPTION QTY


1 580091024 Tube .................................................................................................................... 1
2 580014092 Clamp ................................................................................................................. 1
3 502566904 Washer ............................................................................................................... 1
4 580030969 Capscrew ............................................................................................................ 1
5 640057903 O-Ring ................................................................................................................ 2

2-20 ©2021 Yale Materials Handling Corporation A909


03-09 P20892

FRONT GEAR HOUSING (FIGURE 2-12)


CUMMINS QSB 3.3L DIESEL

ITEM PART NO. DESCRIPTION QTY


580081186 Engine Assy-Diesel ............................................................................................. 1
1 580090955 Capscrew ....................................................................................................... 1
2 580090956 Cotter Pin ....................................................................................................... 1
3 580090957 Shaft ............................................................................................................... 1
4 580090958 Washer ........................................................................................................... 1
5 580090959 Gasket (Gear Cover) ...................................................................................... 1
6 580090960 Idler Gear ....................................................................................................... 1
7 ..... Bushing ...................................................................................................... 1
8 580090961 Cover Plate ..................................................................................................... 1

A909 ©2021 Yale Materials Handling Corporation 2-21


P20893 03-09

CAMSHAFT (FIGURE 2-13)


CUMMINS QSB 3.3L DIESEL

ITEM PART NO. DESCRIPTION QTY


580081186 Engine Assy-Diesel ............................................................................................. 1
1 580091125 Capscrew ....................................................................................................... 2
2 580091141 Capscrew ....................................................................................................... 1
3 580091142 Adapter (Position Sensor) .............................................................................. 1
4 580091143 Camshaft ........................................................................................................ 1
5 580091149 Key ............................................................................................................. 1
6 580092833 Plate (Clamping) ........................................................................................ 1
7 ..... Gear ........................................................................................................... 1
8 580091150 Cotter Pin ....................................................................................................... 2

2-22 ©2021 Yale Materials Handling Corporation A909


03-09 P20893

NOTES

A909 ©2021 Yale Materials Handling Corporation 2-23


P20894 03-09

VALVE COVER (FIGURE 2-14)


CUMMINS QSB 3.3L DIESEL

2-24 ©2021 Yale Materials Handling Corporation A909


03-09 P20894

VALVE COVER
CUMMINS QSB 3.3L DIESEL

ITEM PART NO. DESCRIPTION QTY


580081186 Engine Assy-Diesel ............................................................................................. 1
1 580091308 Locknut ........................................................................................................... 3
2 580091309 Washer ........................................................................................................... 3
3 580091310 Gasket ............................................................................................................ 3
4 580091311 Cover .............................................................................................................. 1
5 580091313
582026776 Gasket ........................................................................................................ 1
6 ..... Rivet ........................................................................................................... 4
7 ..... Cover Plate ................................................................................................ 1
8 ..... Tube ........................................................................................................... 1
9 580091114 Cap ................................................................................................................. 1

A909 ©2021 Yale Materials Handling Corporation 2-25


P20895 03-09

ROCKER ARM SHAFT (FIGURE 2-15)


CUMMINS QSB 3.3L DIESEL

ITEM PART NO. DESCRIPTION QTY


580081186 Engine Assy-Diesel ............................................................................................. 1
1 580091276 Capscrew ....................................................................................................... 5
2 580091277 Push Rod ........................................................................................................ 8
3 580091278 Capscrew ....................................................................................................... 3
4 580091279 Spring ............................................................................................................. 3
5 580091280 Support ........................................................................................................... 1
6 580091281 Support ........................................................................................................... 3
7 580091282 Clip ................................................................................................................. 2
8 580091283 Capscrew ....................................................................................................... 1
9 580091284 Lever .............................................................................................................. 8
10 580091285 Shaft ............................................................................................................... 1
11 580091287 Screw ............................................................................................................. 8
12 580091288 Locknut ........................................................................................................... 8

2-26 ©2021 Yale Materials Handling Corporation A909


03-09 P20895

NOTES

A909 ©2021 Yale Materials Handling Corporation 2-27


P20896 03-09

PISTON AND CONNECTING ROD (FIGURE 2-16)


CUMMINS QSB 3.3L DIESEL

2-28 ©2021 Yale Materials Handling Corporation A909


03-09 P20896

PISTON AND CONNECTING ROD


CUMMINS QSB 3.3L DIESEL

ITEM PART NO. DESCRIPTION QTY


580081186 Engine Assy-Diesel ............................................................................................. 1
1 580091137
582020540 Kit-Piston Rod ................................................................................................ 4
1 582020974 Capscrew ................................................................................................... 2
2 582015482 Bearing Set ................................................................................................ 1
580091147 Kit-Piston ........................................................................................................ 4
3 ..... Piston ......................................................................................................... 1
4 580091148 Piston Ring Set .......................................................................................... 1
5 580091145 Retaining Ring ............................................................................................ 2
6 580091136 Pin .................................................................................................................. 4

A909 ©2021 Yale Materials Handling Corporation 2-29


P20897 03-09

CRANKSHAFT (FIGURE 2-17)


CUMMINS QSB 3.3L DIESEL

2-30 ©2021 Yale Materials Handling Corporation A909


03-09 P20897

CRANKSHAFT
CUMMINS QSB 3.3L DIESEL

ITEM PART NO. DESCRIPTION QTY


580081186 Engine Assy-Diesel ............................................................................................. 1
1 ..... Crankshaft ...................................................................................................... 1
2 580090949 Woodruff Key ............................................................................................. 1
3 ..... Crankshaft Gear ......................................................................................... 1

A909 ©2021 Yale Materials Handling Corporation 2-31


P20898 03-09

CRANKCASE BREATHER (FIGURE 2-18)


CUMMINS QSB 3.3L DIESEL

2-32 ©2021 Yale Materials Handling Corporation A909


03-09 P20898

CRANKCASE BREATHER
CUMMINS QSB 3.3L DIESEL

ITEM PART NO. DESCRIPTION QTY


580087913 Engine Assy-Diesel ............................................................................................. 1
1 580087460 Hose ............................................................................................................... 1
2 580036688 Hose Clamp .................................................................................................... 2
3 580087797 Separator ........................................................................................................ 1
4 580049229 Capscrew ....................................................................................................... 1
5 060023600 Clamp ............................................................................................................. 2
6 580026621 Nut (Fold Over) ............................................................................................... 1
7 580089441 Hose ............................................................................................................... 1
8 580039911 Hose Clamp .................................................................................................... 1
9 580087794 Reducer .......................................................................................................... 1
10 580039909 Hose Clamp .................................................................................................... 4
11 580015022 Hose ............................................................................................................... 2
12 580052736 Hose Clamp .................................................................................................... 4
13 580087627 Check Valve ................................................................................................... 1
14 580089694 Fitting .............................................................................................................. 1
15 580049010 Capscrew ....................................................................................................... 3
16 580087587 Bracket ........................................................................................................... 1
17 580039890 Hose Clamp .................................................................................................... 1
18 580087464 Hose ............................................................................................................... 1
19 580009292 Clamp ............................................................................................................. 1

A909 ©2021 Yale Materials Handling Corporation 2-33


P20899 03-09

TURBOCHARGER (FIGURE 2-19)


CUMMINS QSB 3.3L DIESEL

2-34 ©2021 Yale Materials Handling Corporation A909


03-09 P20899

TURBOCHARGER
CUMMINS QSB 3.3L DIESEL

ITEM PART NO. DESCRIPTION QTY


580081186 Engine Assy-Diesel ............................................................................................. 1
1 580091271 Stud ................................................................................................................ 4
2 580091272
582055558 Nut .................................................................................................................. 4
3 580091273 Gasket ............................................................................................................ 1
4 580091274 Connector ....................................................................................................... 1
5 580091275 Gasket ............................................................................................................ 1
6 ..... Turbocharger .................................................................................................. 1
7 580091064 Clamp ............................................................................................................. 1
8 580091078 Seal ................................................................................................................ 1
9 580091079 Pipe ................................................................................................................ 1
10 580071226 Fitting .............................................................................................................. 1
11 580018770 Clamp ................................................................................................................. 1
580091286 Kit-Turbocharger and Gasket ............................................................................. 1

A909 ©2021 Yale Materials Handling Corporation 2-35


P20900 03-09

TURBOCHARGER PLUMBING (FIGURE 2-20)


CUMMINS QSB 3.3L DIESEL

2-36 ©2021 Yale Materials Handling Corporation A909


03-09 P20900

TURBOCHARGER PLUMBING
CUMMINS QSB 3.3L DIESEL

ITEM PART NO. DESCRIPTION QTY


580081186 Engine Assy-Diesel ............................................................................................. 1
1 580091294 Capscrew ....................................................................................................... 2
2 580091116 Capscrew ....................................................................................................... 2
3 580091160 Capscrew ....................................................................................................... 2
4 580091296 Gasket (Oil Drain) ........................................................................................... 1
5 580091297 Gasket (Oil Drain) ........................................................................................... 1
6 580091298 Screw (Banjo Connector) ............................................................................... 1
7 580091299 Clip ................................................................................................................. 1
8 580088192 Screw (Banjo Connector) ............................................................................... 1
9 580091300 Washer ........................................................................................................... 2
10 580088190 Sealing Ring ................................................................................................... 2
11 580091301 Boot ................................................................................................................ 1
12 580091302 Tube (Oil Supply) ........................................................................................... 1
13 580091303 Clip ................................................................................................................. 1
14 580091304 Seal ................................................................................................................ 1
15 580091305 Tube (Oil Drain) .............................................................................................. 1
16 580091306 Spacer ............................................................................................................ 1
17 580091307 Spacer ............................................................................................................ 1

A909 ©2021 Yale Materials Handling Corporation 2-37


P20901 03-09

EXHAUST MANIFOLD (FIGURE 2-21)


CUMMINS QSB 3.3L DIESEL

2-38 ©2021 Yale Materials Handling Corporation A909


03-09 P20901

EXHAUST MANIFOLD
CUMMINS QSB 3.3L DIESEL

ITEM PART NO. DESCRIPTION QTY


580081186 Engine Assy-Diesel ............................................................................................. 1
1 580091292 Plug ................................................................................................................ 1
2 580091293 Exhaust Manifold ............................................................................................ 1
3 580091291 Gasket ............................................................................................................ 1
4 580092020 Capscrew ....................................................................................................... 7

A909 ©2021 Yale Materials Handling Corporation 2-39


P20902 03-09

AIR INTAKE MANIFOLD (FIGURE 2-22)


CUMMINS QSB 3.3L DIESEL

2-40 ©2021 Yale Materials Handling Corporation A909


03-09 P20902

AIR INTAKE MANIFOLD


CUMMINS QSB 3.3L DIESEL

ITEM PART NO. DESCRIPTION QTY


580081186 Engine Assy-Diesel ............................................................................................. 1
1 580091095 Capscrew ....................................................................................................... 2
2 580091096 Capscrew ....................................................................................................... 6
3 580090989 Intake Manifold ............................................................................................... 1
4 580091094 Connector (Air Intake) .................................................................................... 1
5 580071226 Fitting .............................................................................................................. 1
6 580090921 Gasket ............................................................................................................ 1
7 580091091 Capscrew ....................................................................................................... 4

A909 ©2021 Yale Materials Handling Corporation 2-41


P20903 03-09

STARTING AID (FIGURE 2-23)


CUMMINS QSB 3.3L DIESEL

ITEM PART NO. DESCRIPTION QTY


580081186 Engine Assy-Diesel ............................................................................................. 1
1 580096502 Heater ............................................................................................................. 1
2 580090921 Gasket ............................................................................................................ 1
3 a 580090967 Plug ................................................................................................................ 1

FOOTNOTES:
a Not Illustrated

2-42 ©2021 Yale Materials Handling Corporation A909


03-09 P20904

VIBRATION DAMPER (FIGURE 2-24)


CUMMINS QSB 3.3L DIESEL

ITEM PART NO. DESCRIPTION QTY


580081186 Engine Assy-Diesel ............................................................................................. 1
1 580090968 Capscrew ....................................................................................................... 1
2 580090954 Capscrew ....................................................................................................... 4
3 580090969 Plate ............................................................................................................... 1
4 580090970 Crankshaft Pulley ........................................................................................... 1
5 580090971 Ring (Speed Indicator) ................................................................................... 1

A909 ©2021 Yale Materials Handling Corporation 2-43


P20905 04-09

WATER PUMP AND PULLEY (FIGURE 2-25)


CUMMINS QSB 3.3L DIESEL

2-44 ©2021 Yale Materials Handling Corporation A909


04-09 P20905

WATER PUMP AND PULLEY


CUMMINS QSB 3.3L DIESEL

ITEM PART NO. DESCRIPTION QTY


580081186 Engine Assy-Diesel ............................................................................................. 1
1 580091096 Capscrew ....................................................................................................... 4
2 a 580092078 Water Pump ................................................................................................... 1
3 580091788 Gasket ........................................................................................................ 1
4 580091787 Seal ............................................................................................................ 1
5 580091316 Capscrew ................................................................................................... 7
6 ..... Gasket ........................................................................................................ 1
7 ..... Cover Plate ................................................................................................ 1
8 ..... Boss ........................................................................................................... 1
9 580091793 Impeller ...................................................................................................... 1
10 580091314
582017941 Shaft ........................................................................................................... 1
11 580091315
582020204
580091315 Seal ............................................................................................................ 1
12 580091790 Plug ................................................................................................................ 1
13 580091789 Plug ................................................................................................................ 2
14 580090991 Water Pump Pulley ......................................................................................... 1
580091317 V-Belt (Not illustrated) ......................................................................................... 1

FOOTNOTES:
a Water pump part 580091791 is an optional water
pump that could be included in this kit.

A909 ©2021 Yale Materials Handling Corporation 2-45


P22417 12-10

WATER OULET CONNECTION (FIGURE 2-26)


CUMMINS QSB 3.3L DIESEL

ITEM PART NO. DESCRIPTION QTY


580081186 Engine Assy-Diesel ............................................................................................. 1
1 580091125 Capscrew ....................................................................................................... 1
2 580091086 Capscrew ....................................................................................................... 1
3 580091318 Connector (Water Outlet) ............................................................................... 1

2-46 ©2021 Yale Materials Handling Corporation A909


SECTION 3

3 ENGINE ASSEMBLY - LPG


CONTENTS

SECTION 3
ENGINE ASSEMBLY - LPG

DESCRIPTION PAGE

CAMSHAFT AND TIMING


GM 5.7 LPG ................................................................................................................................................ 3-24
CYLINDER BLOCK
GM 5.7 LPG ................................................................................................................................................ 3-20
CYLINDER HEAD AND EXHAUST MANIFOLD
GM 5.7 LPG ................................................................................................................................................ 3-14
ENGINE MOUNTING
GM 5.7L LPG .............................................................................................................................................. 3-2
FLYWHEEL HOUSING
GM 5.7 LPG ................................................................................................................................................ 3-4
FUSE BOX
GM 5.7 LPG ................................................................................................................................................ 3-16
INTAKE MANIFOLD AND ATTACHING PARTS
GM 5.7 LPG ................................................................................................................................................ 3-6
OIL PAN
GM 5.7 LPG ................................................................................................................................................ 3-18
OIL PUMP
GM 5.7 LPG ................................................................................................................................................ 3-26
PULLEY SYSTEM
GM 5.7 LPG ................................................................................................................................................ 3-10
ROCKER ARM ASSEMBLY
GM 5.7 LPG ................................................................................................................................................ 3-22
TORQUE CONVERTER AND FLYWHEEL
GM 5.7L LPG .............................................................................................................................................. 3-5

A909 ©2021 Yale Materials Handling Corporation 3-1


P21777 07-12

ENGINE MOUNTING (FIGURE 3-1)


GM 5.7L LPG

3-2 ©2021 Yale Materials Handling Corporation A909


07-12 P21777

ENGINE MOUNTING
GM 5.7L LPG

ITEM PART NO. DESCRIPTION QTY


582004717 Engine Assy-LPG ............................................................................................... 1
1 580072234 Spacer ............................................................................................................ 2
2 016104000 Washer ........................................................................................................... 6
3 014711700 Capscrew ....................................................................................................... 6
4 580072249 Capscrew ....................................................................................................... 2
5 580064313 Nut .................................................................................................................. 2
6 580061719 Washer ........................................................................................................... 4
7 580059904 Isolator ............................................................................................................ 4
8 580059355
582057265 Bracket (RH) ................................................................................................... 1
9 580059353 Mount (LH) ..................................................................................................... 1
10 580050042 Dowel ............................................................................................................. 2
11 582007172 Bracket ........................................................................................................... 1
12 580051941 Capscrew ....................................................................................................... 2
13 580059828 Capscrew ....................................................................................................... 4
14 931018922 Capscrew ....................................................................................................... 2
15 580064121 Washer ........................................................................................................... 2
a 501702901 Loctite ............................................................................................................. AR

FOOTNOTES:
a Not Illustrated

A909 ©2021 Yale Materials Handling Corporation 3-3


P21778 03-10

FLYWHEEL HOUSING (FIGURE 3-2)


GM 5.7 LPG

ITEM PART NO. DESCRIPTION QTY


582004717 Engine Assy-LPG ............................................................................................... 1
1 580079294 Housing .......................................................................................................... 1
2 580079296 Cover .............................................................................................................. 1
3 582042302
580049011 Capscrew ....................................................................................................... 4
4 582030667 Washer ........................................................................................................... 6
5 580012186 Capscrew ....................................................................................................... 6
6 014711700 Capscrew ....................................................................................................... 6
7 015026400 Lockwasher .................................................................................................... 6
8 580058270 Capscrew ....................................................................................................... 12
9 582004445 Plate Wldmt .................................................................................................... 1
10 580064483 Capscrew ....................................................................................................... 3
11 580079295 Cover Plate ..................................................................................................... 1

3-4 ©2021 Yale Materials Handling Corporation A909


10-13 P21807

TORQUE CONVERTER AND FLYWHEEL (FIGURE 3-3)


GM 5.7L LPG

ITEM PART NO. DESCRIPTION QTY


1 580081762 Torque Converter (3.17 Stall Ratio) .................................................................... 1
2 580079376 Mounting Plate .................................................................................................... 3
3 502566904 Washer ............................................................................................................... 8
4 580042194 Capscrew ............................................................................................................ 8
5 580004107 Snap Ring ........................................................................................................... 2
6 064570800 Snap Ring ........................................................................................................... 1
7 580079378 Plug ..................................................................................................................... 1
8 580084772 O-Ring ................................................................................................................ 1
9 501862901 Snap Ring ........................................................................................................... 1
10 501702901 Loctite ................................................................................................................. AR
11 580073616 Flywheel .............................................................................................................. 1
11 580005117 Ring Gear ....................................................................................................... 1
12 580012186 Capscrew ............................................................................................................ 6
13 582030667 Washer ............................................................................................................... 6
504226218 Lubricant ............................................................................................................. AR

A909 ©2021 Yale Materials Handling Corporation 3-5


P21767 03-10

INTAKE MANIFOLD AND ATTACHING PARTS (FIGURE 3-4)


GM 5.7 LPG

3-6 ©2021 Yale Materials Handling Corporation A909


03-10 P21767

INTAKE MANIFOLD AND ATTACHING PARTS


GM 5.7 LPG

ITEM PART NO. DESCRIPTION QTY


582004717 Engine Assy-LPG ............................................................................................... 1
1 582007739 Intake Manifold ............................................................................................... 1
1 582007583 Gasket (Intake Manifold set of two) ............................................................ 1
2 582007464 Bracket ........................................................................................................... 1
2 582007467 Bolt ............................................................................................................. 1
3 582007584
520046858 Bolt ................................................................................................................. 8
4 582007741 Plug ................................................................................................................ 1
5 582007472 Distributor ....................................................................................................... 1
5 900006248 Gasket ........................................................................................................ 1
5 582008333 Distributor Cap ........................................................................................... 1
5 580051809 Rotor .......................................................................................................... 1
5 580048979 Kit-Gear ...................................................................................................... 1
5 580048980 Sensor (Cam) ............................................................................................. 1
5 582008334 Bolt ............................................................................................................. 4
5 580048981 Screw ......................................................................................................... 2
6 582007471
580005065 Bolt ................................................................................................................. 1
7 582007470
580012858 Clamp ............................................................................................................. 1
8 582007473
580052790 Yoke (Distributor) ........................................................................................... 1
9 582007463
582040763 Pressure Sender (Oil Pressure) ..................................................................... 1
9 582007467 Bolt ............................................................................................................. 1
10 582007468
582063471 Fitting .............................................................................................................. 1
11 582007474 Ignition Coil ..................................................................................................... 1
12 582041056
580047714 Capscrew ....................................................................................................... 2
13 582007469 Bracket ........................................................................................................... 1
14 014711300 Capscrew ....................................................................................................... 1
15 580000619
020772500 Screw ............................................................................................................. 2
16 582007439 Cover .............................................................................................................. 1
17 582007438 Thermostat ..................................................................................................... 1
18 582007437 Gasket ............................................................................................................ 1
19 582007740 Plug ................................................................................................................ 2
20 582007542 Fitting .............................................................................................................. 1
21 582007738 Hose ............................................................................................................... 1
22 582007585 Clamp ............................................................................................................. 1
23 582007456 Bushing .......................................................................................................... 1
24 582007462
900006270 Temperature Sender (Coolant) ...................................................................... 1
25 203756400 Capscrew ....................................................................................................... 2
26 582007538 Bracket ........................................................................................................... 1
27 582007539 Bolt ................................................................................................................. 4
28 582007458 Electronic Control Module .............................................................................. 1
29 582007467 Bolt ................................................................................................................. 1
a 582007465 Wire Harness .................................................................................................. 1

A909 ©2021 Yale Materials Handling Corporation 3-7


P21767 03-10

INTAKE MANIFOLD AND ATTACHING PARTS


GM 5.7 LPG

ITEM PART NO. DESCRIPTION QTY


a 582007466 Washer ........................................................................................................... 1
a 020772200 Bolt ................................................................................................................. 1
a 582007459 Clamp ............................................................................................................. 1
a 582007460 Clamp ............................................................................................................. 1
a 580076752 Sensor (Oxygen) ............................................................................................ 1

FOOTNOTES:
a Not Illustrated

3-8 ©2021 Yale Materials Handling Corporation A909


03-10 P21767

NOTES

A909 ©2021 Yale Materials Handling Corporation 3-9


P21769 03-10

PULLEY SYSTEM (FIGURE 3-5)


GM 5.7 LPG

3-10 ©2021 Yale Materials Handling Corporation A909


03-10 P21769

PULLEY SYSTEM
GM 5.7 LPG

ITEM PART NO. DESCRIPTION QTY


582004717 Engine Assy-LPG ............................................................................................... 1
1 582007809 Capscrew ....................................................................................................... 1
2 015040300 Lockwasher .................................................................................................... 1
3 582007440
580008487 Washer ........................................................................................................... 1
4 582007441
900011268 Pulley .............................................................................................................. 1
5 ..... 0377631OW ................................................................................................... 3
6 582007580
580042922 Pulley (Water Pump) ...................................................................................... 1
7 580073538 V-Belt (Serpentine 6 Rib Micro) ...................................................................... 1
8 582041056
580047714 Capscrew ....................................................................................................... 4
9 582007582 Tensioner ....................................................................................................... 1
10 580027572 Nut .................................................................................................................. 4
11 582050699
582050560 Capscrew ....................................................................................................... 2
12 582007581 Fan Pulley ...................................................................................................... 1
13 582007742
580039672 Alternator ........................................................................................................ 1
14 582007811 Nut .................................................................................................................. 1
15 580047182 Spacer ............................................................................................................ 1
16 582007743
580073539 Bracket (Alternator) ........................................................................................ 1
17 582007446
580070455 Stud ................................................................................................................ 1
18 582007448
580070456 Stud ................................................................................................................ 2
19 582007449
580067616 Bracket ........................................................................................................... 1
20 582007453
580067615 Shaft ............................................................................................................... 1
21 582007451 Ball Bearing .................................................................................................... 1
22 582007452
580067617 Spacer ............................................................................................................ 1
23 582007450 Ball Bearing .................................................................................................... 1
24 582007454 Snap Ring ....................................................................................................... 1
25 015040600 Lockwasher .................................................................................................... 1
26 449001125 Capscrew ....................................................................................................... 1
27 582007447
580071204 Stud ................................................................................................................ 2
28 582007432 Bracket ........................................................................................................... 1
29 582007445 Bolt ................................................................................................................. 2
30 582007455 Starter ............................................................................................................. 1
a 449021001 Washer ........................................................................................................... 1
a 580049387 Capscrew ....................................................................................................... 1
a 580036662 Capscrew ....................................................................................................... 1

A909 ©2021 Yale Materials Handling Corporation 3-11


P21769 03-10

FOOTNOTES:
a Not Illustrated

3-12 ©2021 Yale Materials Handling Corporation A909


03-10 P21769

NOTES

A909 ©2021 Yale Materials Handling Corporation 3-13


P21770 03-10

CYLINDER HEAD AND EXHAUST MANIFOLD (FIGURE 3-6)


GM 5.7 LPG

3-14 ©2021 Yale Materials Handling Corporation A909


03-10 P21770

CYLINDER HEAD AND EXHAUST MANIFOLD


GM 5.7 LPG

ITEM PART NO. DESCRIPTION QTY


582004717 Engine Assy-LPG ............................................................................................... 1
1 060305400 Capscrew ....................................................................................................... 8
2 502398906 Washer ........................................................................................................... 12
3 582007572 Plug ................................................................................................................ 8
4 061278000 Washer ........................................................................................................... 2
5 058801100 Capscrew ....................................................................................................... 4
6 582007570 Exhaust Manifold ............................................................................................ 2
7 582007569 Stud ................................................................................................................ 6
8 582007573 Gasket Set ...................................................................................................... 2
9 582007571 Spacer ............................................................................................................ 2
10 582007431 Cylinder Head ................................................................................................. 2
10 582024804 Head Cylinder (Heavy Duty) ........................................................................... 1
11 582007428 Cover (LH) ...................................................................................................... 1
11 582007429 Cover (RH) ..................................................................................................... 1
12 582007568 Grommet ........................................................................................................ 2
13 580006170 Pcv Valve (PCV) ............................................................................................. 1
14 582007547 Clamp ............................................................................................................. 2
15 582007544 Hose ............................................................................................................... 1
16 582007551 Fitting .............................................................................................................. 1
17 582007548 Elbow .............................................................................................................. 1
18 582007567 Elbow .............................................................................................................. 1
19 582007822 Cap ................................................................................................................. 1
20 582007444 Bracket (Dipstick) ........................................................................................... 1
21 203756300 Capscrew ....................................................................................................... 3
22 582007101 Oil Filter .......................................................................................................... 1
22 582007442 Adapter ....................................................................................................... 1
22 582007443 Bolt ............................................................................................................. 1
23 580052996 Spark Plug ...................................................................................................... 8
23 582007103 Kit-Wire (Spark Plug) ...................................................................................... 1
23 582007475 Conduit ....................................................................................................... AR
23 582007459 Clamp ......................................................................................................... 2
23 582007476 Cover .......................................................................................................... 4
23 582007477 Separator ................................................................................................... 4
23 582007536 Bolt ............................................................................................................. 2
23 582007537 Retainer ...................................................................................................... 2
23 020772200 Bolt ............................................................................................................. 2
24 580000619
020772500 Screw ............................................................................................................. 2
25 582007432 Bracket ........................................................................................................... 1
26 580017790 Nut .................................................................................................................. 2
27 582007433 Bracket ........................................................................................................... 1
27 ..... Fuse Box Assembly (FP21771 [Page 3-16])................................................. 1
a 580005926 Clamp ................................................................................................................. 1
a 063071300 Capscrew ............................................................................................................ 1

FOOTNOTES:
a Not Illustrated

A909 ©2021 Yale Materials Handling Corporation 3-15


P21771 03-10

FUSE BOX (FIGURE 3-7)


GM 5.7 LPG

ITEM PART NO. DESCRIPTION QTY


1 580052071 Relay (Power and Fuel Pump) ............................................................................ 2
2 580052070 Relay (Starter) .................................................................................................... 1
3 580025569 Fuse (10 Amp) .................................................................................................... 1
4 580025567 Fuse (5 Amp) ...................................................................................................... 1
5 580025570 Fuse (15 Amp) .................................................................................................... 2
6 520038807 Fuse (50 Amp) .................................................................................................... 1
7 580052073
580052233 Cover (Bottom-Fuse Box) ................................................................................... 1

3-16 ©2021 Yale Materials Handling Corporation A909


03-10 P21771

NOTES

A909 ©2021 Yale Materials Handling Corporation 3-17


P21772 03-10

OIL PAN (FIGURE 3-8)


GM 5.7 LPG

3-18 ©2021 Yale Materials Handling Corporation A909


03-10 P21772

OIL PAN
GM 5.7 LPG

ITEM PART NO. DESCRIPTION QTY


582004717 Engine Assy-LPG ............................................................................................... 1
1 ..... Engine Block .................................................................................................. 1
2 520046841 Engine Oil Pump (FP21776 [Page 3-26])...................................................... 1
3 582007086 Deflector ......................................................................................................... 1
4 582007085 Nut .................................................................................................................. 5
5 582008103 Plate ............................................................................................................... 1
6 582007813 Gasket ............................................................................................................ 1
7 582007087 Oil Pan ............................................................................................................ 1
8 580009276 Gasket ............................................................................................................ 1
9 580009275 Screw ............................................................................................................. 1
10 520042866 Nut .................................................................................................................. 4
11 203142600 Capscrew ....................................................................................................... 28

A909 ©2021 Yale Materials Handling Corporation 3-19


P21773 03-10

CYLINDER BLOCK (FIGURE 3-9)


GM 5.7 LPG

3-20 ©2021 Yale Materials Handling Corporation A909


03-10 P21773

CYLINDER BLOCK
GM 5.7 LPG

ITEM PART NO. DESCRIPTION QTY


582004717 Engine Assy-LPG ............................................................................................... 1
1 520047877 Kit-Piston Ring ................................................................................................ 8
1 520047878 Kit-Piston Ring (0.020 O/S) ............................................................................ 8
2 520047875 Kit-Piston with Pin (Standard) ........................................................................ 8
2 520047876 Kit-Piston with Pin (0.020 O/S) ....................................................................... 8
2 580071200 Kit-Piston with Pin (0.005 in O/S) ................................................................... 8
3 580032470 Piston Rod ...................................................................................................... 8
4 580000670 Bolt ................................................................................................................. 16
5 582007083 Bearing ........................................................................................................... 8
6 580015148 Nut .................................................................................................................. 16
7 900005255 Plug ................................................................................................................ 1
8 ..... Engine Block .................................................................................................. 1
9 900005257 Pin .................................................................................................................. 4
10 580073124 Dipstick Tube .................................................................................................. 1
11 582007089 Stud ................................................................................................................ AR
12 580073276 Dipstick ........................................................................................................... 1
13 580000310 Seal ................................................................................................................ 1
14 580026931 Nut .................................................................................................................. 1
15 900006219 Bolt ................................................................................................................. 2
16 900006218 Stud ................................................................................................................ 2
17 582007088 Housing .......................................................................................................... 1
18 582007082 Plug ................................................................................................................ 5
19 580026803
582089074 Gasket ............................................................................................................ 1
20 900006218 Stud ................................................................................................................ 1
21 520043812 Plug ................................................................................................................ 8
22 900005247 Pin .................................................................................................................. 1
23 582007091 Crankshaft ...................................................................................................... 1
24 520047882 Kit-Crankshaft Bearing ................................................................................... 5
25 016241700 Woodruff Key .................................................................................................. 2
26 582007821 Sprocket ......................................................................................................... 1
27 582007102 Seal ................................................................................................................ 1
28 900005254 Bolt ................................................................................................................. 10
29 580037287 Plug ................................................................................................................ 4

A909 ©2021 Yale Materials Handling Corporation 3-21


P21774 03-10

ROCKER ARM ASSEMBLY (FIGURE 3-10)


GM 5.7 LPG

3-22 ©2021 Yale Materials Handling Corporation A909


03-10 P21774

ROCKER ARM ASSEMBLY


GM 5.7 LPG

ITEM PART NO. DESCRIPTION QTY


582004717 Engine Assy-LPG ............................................................................................... 1
1 582007817 Bolt ................................................................................................................. 1
2 ..... Washer ........................................................................................................... 1
3 582007428 Cover .............................................................................................................. 1
3 582007429 Cover .............................................................................................................. 1
4 582007819 Gasket ............................................................................................................ 1
5 520046837 Valve Stop ...................................................................................................... 32
6 520053823 Cap ................................................................................................................. 16
7 520046836 Spring ............................................................................................................. 16
8 520046835 Seal (Black-Intake) ......................................................................................... 8
8 580008775 Seal (Orange-Exhaust) ................................................................................... 8
9 520046833 Inlet Valve ....................................................................................................... 8
9 580026863 Exhaust Valve ................................................................................................ 8
10 520042867 Bolt (Long) ...................................................................................................... 14
11 900006272 Bolt (Medium) ................................................................................................. 1
12 900006259
582088822 Bolt ................................................................................................................. 1
13 520042871 Plug ................................................................................................................ AR
14 900005256 Pin .................................................................................................................. 8
15 900006251 Plug ................................................................................................................ AR
16 582007815 Cylinder Head Gasket .................................................................................... 1
17 520046864 Push Rod ........................................................................................................ 1
18 582007814 Rocker Arm .................................................................................................... 1
19 580000640 Nut .................................................................................................................. 1
a 580000662 Stud ................................................................................................................ 16

FOOTNOTES:
a Not Illustrated

A909 ©2021 Yale Materials Handling Corporation 3-23


P21775 03-10

CAMSHAFT AND TIMING (FIGURE 3-11)


GM 5.7 LPG

3-24 ©2021 Yale Materials Handling Corporation A909


03-10 P21775

CAMSHAFT AND TIMING


GM 5.7 LPG

ITEM PART NO. DESCRIPTION QTY


582004717 Engine Assy-LPG ............................................................................................... 1
1 582007099 Engine Cover .................................................................................................. 1
2 582007820 Timing Chain .................................................................................................. 1
3 582007100 Sprocket ......................................................................................................... 1
4 203758800 Capscrew ....................................................................................................... 3
5 582007096 Bolt ................................................................................................................. 3
6 582007098 Retainer .......................................................................................................... 1
7 582007816 Guide .............................................................................................................. 1
8 582007430 Valve Lifter ..................................................................................................... 16
9 ..... Engine Block .................................................................................................. 1
10 582007094 Camshaft ........................................................................................................ 1
11 ..... Locator Pin ..................................................................................................... 1
12 582007095 Retainer .......................................................................................................... 1
13 900006240 Bolt ................................................................................................................. 4
14 900005292 Gasket ............................................................................................................ 2
15 582007093
550029616 Water Pump ................................................................................................... 1
15 582007097 Plug ............................................................................................................ 1
15 580008575 Gasket ........................................................................................................ 1
16 900015229 Bolt ................................................................................................................. 4
17 582007082 Plug ................................................................................................................ 1
18 580001617
582048471
582048963 Bearing (Camshaft) ........................................................................................ 1
18 580001618 Bearing (2.010) ............................................................................................... 1
18 580001619 Bearing (2.000) ............................................................................................... 1
19 580032620 Sensor (Crankshaft Position) ......................................................................... 1
19 580032621 O-Ring ............................................................................................................ 1
20 ..... Bolt ................................................................................................................. 1
21 900005257 Pin .................................................................................................................. 1
22 ..... Bolt ................................................................................................................. 1
23 ..... Washer ........................................................................................................... 1
24 582007092 Balancer ......................................................................................................... 1
25 900006231 Seal ................................................................................................................ 1
26 900006213 Bolt ................................................................................................................. 8
27 520046854 Grommet ........................................................................................................ 8

A909 ©2021 Yale Materials Handling Corporation 3-25


P21776 03-10

OIL PUMP (FIGURE 3-12)


GM 5.7 LPG

3-26 ©2021 Yale Materials Handling Corporation A909


03-10 P21776

OIL PUMP
GM 5.7 LPG

ITEM PART NO. DESCRIPTION QTY


582004717 Engine Assy-LPG ............................................................................................... 1
520046841 Engine Oil Pump ............................................................................................ 1
1 900006204 Cover .......................................................................................................... 1
2 900006205 Stop ............................................................................................................ 1
3 900006206 Regulator Valve .......................................................................................... 1
4 900006207 Spring ......................................................................................................... 1
5 520042869 Pin .............................................................................................................. 1
6 900006208 Kit-Screw .................................................................................................... 2
7 900006209 Bolt ................................................................................................................. 1
8 582007084 Screen ............................................................................................................ 1
9 580000322 Pin .................................................................................................................. 2
10 900006201 Retainer .......................................................................................................... 1
11 900005297 Shaft ............................................................................................................... 1

A909 ©2021 Yale Materials Handling Corporation 3-27


P21776 03-10

NOTES

3-28 ©2021 Yale Materials Handling Corporation A909


SECTION 4

4 EXHAUST SYSTEM
CONTENTS

SECTION 4
EXHAUST SYSTEM

DESCRIPTION PAGE

EXHAUST SYSTEM
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 4-2
WITH CATALYTIC CONVERTER - GM 5.7 LPG ........................................................................................ 4-4

A909 ©2021 Yale Materials Handling Corporation 4-1


P20881 06-09

EXHAUST SYSTEM (FIGURE 4-1)


CUMMINS QSB 3.3L DIESEL

4-2 ©2021 Yale Materials Handling Corporation A909


06-09 P20881

EXHAUST SYSTEM
CUMMINS QSB 3.3L DIESEL

ITEM PART NO. DESCRIPTION QTY


1 580083695 Exhaust Pipe ....................................................................................................... 1
2 580002719 Clamp (Includes Hardware) ................................................................................ 3
3 582005389 Bracket (Exhaust) ............................................................................................... 1
4 582005390 Clamp ................................................................................................................. 1
5 582005391 Bracket (Exhaust) ............................................................................................... 1
6 504226242 Washer ............................................................................................................... 2
7 580085889 Exhaust Pipe ....................................................................................................... 1
8 580092618 Muffler ................................................................................................................. 1
9 580056381 Locknut ............................................................................................................... 2
10 580030966 Capscrew ............................................................................................................ 2
11 580084471 Exhaust Pipe ....................................................................................................... 1
12 061977400 Clamp Assembly (Includes Qty. 2 Nuts) ............................................................. 2
13 580030970 Capscrew ............................................................................................................ 3
14 580084621 Cover , Exhaust Flange ...................................................................................... 1
15 580084470 Overhead Exhaust .............................................................................................. 1
16 580012987 Nut ...................................................................................................................... 2
17 580049231 Capscrew ............................................................................................................ 3
18 580030966 Capscrew ............................................................................................................ 2

A909 ©2021 Yale Materials Handling Corporation 4-3


P21782 03-10

EXHAUST SYSTEM (FIGURE 4-2)


WITH CATALYTIC CONVERTER — GM 5.7 LPG

4-4 ©2021 Yale Materials Handling Corporation A909


03-10 P21782

EXHAUST SYSTEM
WITH CATALYTIC CONVERTER – GM 5.7 LPG

ITEM PART NO. DESCRIPTION QTY


1 580084470 Overhead Exhaust .............................................................................................. 1
2 580084621 Cover , Exhaust Flange ...................................................................................... 1
3 580030970 Capscrew ............................................................................................................ 1
4 061977400 Clamp Assembly (Includes Qty. 2 Nuts) ............................................................. 1
5 582007402 Exhaust Pipe ....................................................................................................... 1
6 582005121 Muffler ................................................................................................................. 1
7 582005692 Exhaust Pipe ....................................................................................................... 1
8 580030968 Capscrew ............................................................................................................ 2
9 580097537 Isolator ................................................................................................................ 4
10 582000157 Spacer ................................................................................................................ 2
11 504226242 Washer ............................................................................................................... 2
12 580056381 Locknut ............................................................................................................... 2
13 582004718 Catalytic Converter ............................................................................................. 1
14 582005119 Bracket ................................................................................................................ 1
15 580044860 Insert ................................................................................................................... 2
16 580030966 Capscrew ............................................................................................................ 2
17 582005106 Exhaust Pipe ....................................................................................................... 1
18 580027572 Nut ...................................................................................................................... 10
19 582005111 Gasket ................................................................................................................ 5
20 582005104 Exhaust Pipe ....................................................................................................... 2
21 580054687 Locknut ............................................................................................................... 6
22 582003849 Seal ..................................................................................................................... 2

A909 ©2021 Yale Materials Handling Corporation 4-5


P21782 03-10

NOTES

4-6 ©2021 Yale Materials Handling Corporation A909


SECTION 5

5 COOLING SYSTEM
CONTENTS

SECTION 5
COOLING SYSTEM

DESCRIPTION PAGE

COOLING SYSTEM
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 5-2
GM 5.7 LPG ................................................................................................................................................ 5-10
FAN ASSEMBLY
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 5-6
GM 5.7 LPG ................................................................................................................................................ 5-13
RADIATOR ASSEMBLY .................................................................................................................................. 5-4
WITH OIL COOLER .................................................................................................................................... 5-14
RADIATOR MOUNTING
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 5-8
GM 5.7 LPG ................................................................................................................................................ 5-12

A909 ©2021 Yale Materials Handling Corporation 5-1


P20907 04-09

COOLING SYSTEM (FIGURE 5-1)


CUMMINS QSB 3.3L DIESEL

5-2 ©2021 Yale Materials Handling Corporation A909


04-09 P20907

COOLING SYSTEM
CUMMINS QSB 3.3L DIESEL

ITEM PART NO. DESCRIPTION QTY


1 580052278 Hose ................................................................................................................... 1
2 505966595 Clamp ................................................................................................................. 2
3 580075506 Reservoir ............................................................................................................ 1
4 580093239 Cap ..................................................................................................................... 1
4 900001230 Outlet (Reservoir) ........................................................................................... 1
4 900001231 Cap ................................................................................................................. 1
4 900003260 Bushing .......................................................................................................... 1
5 580093240 Hose ............................................................................................................... 1
6 580092836 Seal ..................................................................................................................... 1
7 505972563 Radiator Cap ....................................................................................................... 1
8 502056903 Clamp ................................................................................................................. 3
9 580088886 Radiator Hose (Lower) ........................................................................................ 1
10 580044519 Clamp ................................................................................................................. 2
11 580088534 Radiator (FP20908 [Page 5-4])......................................................................... 1
12 580092837 Seal ..................................................................................................................... 1
13 580088887 Radiator Hose (Upper) ........................................................................................ 1
14 505966595 Clamp ................................................................................................................. 1
15 580093237 Hose ................................................................................................................... 1
15 580052278 Hose (Alternate Part) .......................................................................................... 1
16 449007005 Screw .................................................................................................................. 4
17 580092515 Seal ..................................................................................................................... 2
18 580092476 Baffle ................................................................................................................... 1
19 580092477 Baffle ................................................................................................................... 1
20 580026621 Nut (Fold Over) ................................................................................................... 2
20 580049231 Capscrew (Not Illustrated) .................................................................................. 2
21 580084517 Clamp ................................................................................................................. 4
22 580088471 Hose ................................................................................................................... 2
23 580087502 Tube .................................................................................................................... 1
24 580087501 Hose ................................................................................................................... 1
25 580084518 Clamp ................................................................................................................. 2
26 580040177 Nut ...................................................................................................................... 4
27 580095714 Shroud ................................................................................................................ 1
28 016103200 Washer ............................................................................................................... 4
29 580044861 Insert ................................................................................................................... 2
30 580030966 Capscrew ............................................................................................................ 2
31 062159700 Clamp ................................................................................................................. 1
32 580090489 Sensor (Coolant Level) (Coolant Level) .............................................................. 1

A909 ©2021 Yale Materials Handling Corporation 5-3


P20908 04-09

RADIATOR ASSEMBLY (FIGURE 5-2)

5-4 ©2021 Yale Materials Handling Corporation A909


04-09 P20908

RADIATOR ASSEMBLY
ITEM PART NO. DESCRIPTION QTY
580088534 Radiator .............................................................................................................. 1
1 580097308 Radiator .......................................................................................................... 1
2 580097309 Air Cooler ....................................................................................................... 1
3 580097310 Oil Cooler ....................................................................................................... 1
4 580097312 Bracket ........................................................................................................... 1
5 580097311 Bracket ........................................................................................................... 1

A909 ©2021 Yale Materials Handling Corporation 5-5


P20909 04-09

FAN ASSEMBLY (FIGURE 5-3)


CUMMINS QSB 3.3L DIESEL

ITEM PART NO. DESCRIPTION QTY


1 580093241 Spacer ................................................................................................................ 1
2 580084650 Spacer ................................................................................................................ 1
3 580084516 Fan ...................................................................................................................... 1
4 502566901 Washer ............................................................................................................... 4
5 580066668 Capscrew ............................................................................................................ 4
6 580095714 Shroud ................................................................................................................ 1

5-6 ©2021 Yale Materials Handling Corporation A909


04-09 P20909

NOTES

A909 ©2021 Yale Materials Handling Corporation 5-7


P20910 04-09

RADIATOR MOUNTING (FIGURE 5-4)


CUMMINS QSB 3.3L DIESEL

5-8 ©2021 Yale Materials Handling Corporation A909


04-09 P20910

RADIATOR MOUNTING
CUMMINS QSB 3.3L DIESEL

ITEM PART NO. DESCRIPTION QTY


1 580030970 Capscrew ............................................................................................................ 4
2 580044862 Insert ................................................................................................................... 4
3 580037325 Isolator ................................................................................................................ 4
4 580092475 Bracket ................................................................................................................ 1

A909 ©2021 Yale Materials Handling Corporation 5-9


P21779 03-10

COOLING SYSTEM (FIGURE 5-5)


GM 5.7 LPG

5-10 ©2021 Yale Materials Handling Corporation A909


03-10 P21779

COOLING SYSTEM
GM 5.7 LPG

ITEM PART NO. DESCRIPTION QTY


1 a 580046833 Radiator (Assembly) ........................................................................................... 1
1 a 580069988 Radiator .......................................................................................................... 1
1 a 580069986 Oil Cooler ....................................................................................................... 1
1 c 582003826 Radiator (Assembly) (FP31922 [Page 5-14]).................................................... 1
2 580063940
582004273 Screw .................................................................................................................. 4
3 940004903 Washer ............................................................................................................... 2
4 580040177 Nut ...................................................................................................................... 2
5 449007005 Screw .................................................................................................................. 2
6 580038312 Sensor (Low Coolant Level) ............................................................................... 1
6 505970592 Sealant ........................................................................................................... AR
7 580064316 Shroud ................................................................................................................ 1
8 062159700 Clamp ................................................................................................................. 3
9 580080740
582028993
582060085 Hose ................................................................................................................... 1
10 582004549 Hose ................................................................................................................... 1
11 502056903 Clamp ................................................................................................................. 1
12 580031077 Clamp ................................................................................................................. 1
13 582004465 Baffle ................................................................................................................... 1
14 580049231 Capscrew ............................................................................................................ 2
15 580026621 Nut (Fold Over) ................................................................................................... 2
16 580046304 Clip ...................................................................................................................... 2
17 b 582004464 Baffle ................................................................................................................... 1
17 d 582019890 Baffle ................................................................................................................... 1
18 900011243 Hose ................................................................................................................... 1
19 580052736 Hose Clamp ........................................................................................................ 1
20 580075506 Reservoir ............................................................................................................ 1
21 580093239 Cap ..................................................................................................................... 1
22 580052278 Hose ................................................................................................................... 1
23 505966595 Clamp ................................................................................................................. 2
24 582003032 Seal ..................................................................................................................... 2
25 582005949 Seal ..................................................................................................................... 2
26 582004912 Baffle ................................................................................................................... 1
27 505972563 Radiator Cap ....................................................................................................... 1
28 582004911 Baffle ................................................................................................................... 1

FOOTNOTES:
a → 9/2011 c 9/2011 →
b → S/N A909E01526K d S/N A909E01527K →

A909 ©2021 Yale Materials Handling Corporation 5-11


P21780 03-10

RADIATOR MOUNTING (FIGURE 5-6)


GM 5.7 LPG

ITEM PART NO. DESCRIPTION QTY


1 582004904 Bracket ................................................................................................................ 1
2 580037325 Isolator ................................................................................................................ 4
3 580044862 Insert ................................................................................................................... 4
4 580030970 Capscrew ............................................................................................................ 4
5 ..... Radiator (FP21779 [Page 5-10])....................................................................... 1

5-12 ©2021 Yale Materials Handling Corporation A909


03-10 P21781

FAN ASSEMBLY (FIGURE 5-7)


GM 5.7 LPG

ITEM PART NO. DESCRIPTION QTY


1 580087259 Spacer ................................................................................................................ 1
2 900016204 Spacer ................................................................................................................ 1
3 580084516 Fan ...................................................................................................................... 1
4 502566901 Washer ............................................................................................................... 4
5 580001756 Capscrew ............................................................................................................ 4

A909 ©2021 Yale Materials Handling Corporation 5-13


P31922 09-15

RADIATOR ASSEMBLY (FIGURE 5-8)


WITH OIL COOLER

5-14 ©2021 Yale Materials Handling Corporation A909


09-15 P31922

RADIATOR ASSEMBLY
WITH OIL COOLER

ITEM PART NO. DESCRIPTION QTY


582003826 Radiator (Assembly) ........................................................................................... 1
1 582016191 Radiator .......................................................................................................... 1
2 582016197 Oil Cooler ....................................................................................................... 1
3 582016199
582067465 Drain Valve ..................................................................................................... 1
4 582016200 Nut , Foldover ................................................................................................. 2
5 582016201 Bolt (With Washer) ......................................................................................... 8
6 582016202 Bolt (With Washer) ......................................................................................... 4
7 582053504 Frame (Top) ................................................................................................... 1
8 582053499 Frame (Bottom) .............................................................................................. 1
9 582050180 Isolator ............................................................................................................ 2
10 582050181 Collar .............................................................................................................. 2

A909 ©2021 Yale Materials Handling Corporation 5-15


P31922 09-15

NOTES

5-16 ©2021 Yale Materials Handling Corporation A909


SECTION 6

6 FUEL SYSTEM
CONTENTS

SECTION 6
FUEL SYSTEM

DESCRIPTION PAGE

AIR INTAKE ..................................................................................................................................................... 6-2


AIR INTAKE AND FILTER
GM 5.7 LPG ................................................................................................................................................ 6-16
FOOT DIRECTIONAL CONTROL PEDAL ...................................................................................................... 6-24
FUEL FILTER
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 6-8
FUEL FILTER PLUMBING
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 6-6
FUEL INJECTION PUMP
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 6-10
FUEL INJECTOR AND INJECTOR PLUMBING
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 6-14
FUEL PUMP PLUMBING
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 6-12
FUEL SYSTEM
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 6-4
GM 5.7 LPG - SHEET 1 OF 2 ..................................................................................................................... 6-18
GM 5.7L LPG - SHEET 2 OF 2 ................................................................................................................... 6-22
THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS
STANDARD PEDAL .................................................................................................................................... 6-26
WATER SEPARATOR
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 6-9

A909 ©2021 Yale Materials Handling Corporation 6-1


P21072 05-09

AIR INTAKE (FIGURE 6-1)

6-2 ©2021 Yale Materials Handling Corporation A909


05-09 P21072

AIR INTAKE
ITEM PART NO. DESCRIPTION QTY
1 580082074 Pre-Cleaner ........................................................................................................ 1
2 504058787 Hose Clamp ........................................................................................................ 1
3 502056905 Clamp ................................................................................................................. 2
4 580085163 Air Filter .............................................................................................................. 1
4 580088196 Filter Element ................................................................................................. 1
4 580090343 Kit-Cover ........................................................................................................ 1
4 580095336 Plug ................................................................................................................ 1
5 580083958 Bracket Wldmt .................................................................................................... 1
6 580033885 Nut ...................................................................................................................... 2
7 931015903 Capscrew ............................................................................................................ 2
8 580030966 Capscrew ............................................................................................................ 4
9 580083960 Hose ................................................................................................................... 1
10 580093111 Hose ................................................................................................................... 1

A909 ©2021 Yale Materials Handling Corporation 6-3


P20917 03-09

FUEL SYSTEM (FIGURE 6-2)


CUMMINS QSB 3.3L DIESEL

6-4 ©2021 Yale Materials Handling Corporation A909


03-09 P20917

FUEL SYSTEM
CUMMINS QSB 3.3L DIESEL

ITEM PART NO. DESCRIPTION QTY


1 580094366 Hose ................................................................................................................... 1
2 580094367 Hose ................................................................................................................... 1
3 580094368 Hose ................................................................................................................... 1
4 ..... Plug ..................................................................................................................... 1
5 511405800 Clamp ................................................................................................................. 6
6 580088192 Screw .................................................................................................................. 2
7 580088191 Fitting .................................................................................................................. 2
8 580088190 Sealing Ring ....................................................................................................... 4
9 580053484 Clamp (Swivel) .................................................................................................... 1
10 580064599 Clamp (Swivel) .................................................................................................... 4
11 580042794 Clamp (Swivel) .................................................................................................... 2
12 900003207 Clamp ................................................................................................................. 2
13 580049229 Capscrew ............................................................................................................ 2
14 514214804 O-Ring ................................................................................................................ 2
15 580087419 Fuel Sender Assembly ........................................................................................ 1
15 580046394 Fuel Sender .................................................................................................... 1
16 056260300 Fitting .............................................................................................................. 1
17 505970580 Fitting .............................................................................................................. 1
18 013392500 Fitting .............................................................................................................. 1
19 580007719 Drain Valve (Shutoff) ...................................................................................... 1
20 056155000 Fitting .............................................................................................................. 1
21 909267300 Fitting .............................................................................................................. 2
22 ..... Bracket ........................................................................................................... 1
23 580056992 Cover .............................................................................................................. 1
24 580059471 Tube-Wldmt .................................................................................................... 1
25 580074866 Tube ............................................................................................................... 1
26 580036870 Quad Ring ........................................................................................................... 1
27 580087418
582016831 Bracket ................................................................................................................ 1
28 580042842 Clamp (Base) ...................................................................................................... 1
29 580083689 Bolt ...................................................................................................................... 4
30 501737903 Nut ...................................................................................................................... 4
31 919890404 Fuel Cap (Standard) ........................................................................................... 1
31 580054472 Fuel Cap (Lockable Version) (Protectoseal) ....................................................... 1
32 912207300 Gasket (Standard) .............................................................................................. 1
32 911851100 Gasket (Protectoseal) ......................................................................................... 1
a 504236273 Shim (0.020 in.) (Protectoseal) ........................................................................... AR
a 502058911 Adhesive ............................................................................................................. AR

FOOTNOTES:
a Not Illustrated

A909 ©2021 Yale Materials Handling Corporation 6-5


P20913 03-09

FUEL FILTER PLUMBING (FIGURE 6-3)


CUMMINS QSB 3.3L DIESEL

6-6 ©2021 Yale Materials Handling Corporation A909


03-09 P20913

FUEL FILTER PLUMBING


CUMMINS QSB 3.3L DIESEL

ITEM PART NO. DESCRIPTION QTY


580081186 Engine Assy-Diesel ............................................................................................. 1
1 b 580091109 Capscrew ....................................................................................................... 1
2 b 580091025 Nut .................................................................................................................. 1
3 b 580088192 Screw (Banjo Connector) ............................................................................... 1
4 b 580091026 Clip ................................................................................................................. 1
5 b 580091027 Coupling ......................................................................................................... 1
6 b 580088190 Sealing Ring ................................................................................................... 2
6 582002917 Washer (Copper) (Alternate Part) .................................................................. 2
7 b 580091028 Clip ................................................................................................................. 2
8 b 580091029 Plate (Clamping) ............................................................................................. 1
9 b 580091030 Hose ............................................................................................................... 1
10 a 580088191 Fitting (Banjo Connector) ............................................................................... 1
11 a 580088192 Screw ............................................................................................................. 1
12 a 580088190 Sealing Ring ................................................................................................... 2
12 582002917 Washer (Copper) (Alternate Part) .................................................................. 2

FOOTNOTES:
a Fuel Inlet b Mounting location: Fuel Pump Side Middle Mount

A909 ©2021 Yale Materials Handling Corporation 6-7


P20911 03-09

FUEL FILTER (FIGURE 6-4)


CUMMINS QSB 3.3L DIESEL

ITEM PART NO. DESCRIPTION QTY


580081186 Engine Assy-Diesel ............................................................................................. 1
1 580044081 Capscrew ....................................................................................................... 2
2 580090993 Plug ................................................................................................................ 1
3 580090994 Washer ........................................................................................................... 1
4 580090995 Filter Head ...................................................................................................... 1
5 580090996 Fuel Filter ....................................................................................................... 1

6-8 ©2021 Yale Materials Handling Corporation A909


03-09 P20912

WATER SEPARATOR (FIGURE 6-5)


CUMMINS QSB 3.3L DIESEL

ITEM PART NO. DESCRIPTION QTY


580081186 Engine Assy-Diesel ............................................................................................. 1
1 580091073 Plug ................................................................................................................ 1
2 580091074 Seal ................................................................................................................ 1
3 580091075 Fuel Filter (Fuel Pump) ................................................................................... 1
4 ..... Filter Head .................................................................................................. 1
5 580091077 Cartridge (Includes Sensor) ....................................................................... 1

A909 ©2021 Yale Materials Handling Corporation 6-9


P20914 03-09

FUEL INJECTION PUMP (FIGURE 6-6)


CUMMINS QSB 3.3L DIESEL

ITEM PART NO. DESCRIPTION QTY


580081186 Engine Assy-Diesel ............................................................................................. 1
1 580091064 Clamp ............................................................................................................. 3
2 580091065 Washer ........................................................................................................... 1
3 580091066 Capscrew ....................................................................................................... 1
4 580091067 Nut .................................................................................................................. 1
5 580091068 Fuel Injection Pump ........................................................................................ 1
5 582016376 Solenoid Valve ........................................................................................... 1
6 580091069 Gear ............................................................................................................... 1
7 580091070 Support ........................................................................................................... 1
8 580091071 Stud ................................................................................................................ 3
9 580091072 Seal ................................................................................................................ 1

6-10 ©2021 Yale Materials Handling Corporation A909


03-09 P20914

NOTES

A909 ©2021 Yale Materials Handling Corporation 6-11


P20915 03-09

FUEL PUMP PLUMBING (FIGURE 6-7)


CUMMINS QSB 3.3L DIESEL

6-12 ©2021 Yale Materials Handling Corporation A909


03-09 P20915

FUEL PUMP PLUMBING


CUMMINS QSB 3.3L DIESEL

ITEM PART NO. DESCRIPTION QTY


580081186 Engine Assy-Diesel ............................................................................................. 1
1 580091109 Capscrew ....................................................................................................... 1
2 580091031 Capscrew ....................................................................................................... 1
3 580092020 Capscrew ....................................................................................................... 1
4 580091080 Gasket ............................................................................................................ 2
5 580088191 Fitting (Banjo Connector) ............................................................................... 1
6 580091082 Screw (Banjo Connector) ............................................................................... 1
7 580091083 Spacer ............................................................................................................ 1
8 580088192 Screw (Banjo Connector) ............................................................................... 1
9 580091040 Clip ................................................................................................................. 1
10 580091041 Screw (Banjo Connector) ............................................................................... 1
11 580088190 Sealing Ring ................................................................................................... 7
12 580091046 Tube (Fuel Supply) ......................................................................................... 1
13 580091047 Adapter (Fuel Connector) ............................................................................... 1
14 580091048 Tube (Fuel Supply) ......................................................................................... 1
15 580091050 Hose ............................................................................................................... 1
16 580091051
582006923 Connector (Banjo) .......................................................................................... 1
17 580091052 Roll Pin ........................................................................................................... 1
18 580091053 Screw (Banjo Connector) ............................................................................... 1

A909 ©2021 Yale Materials Handling Corporation 6-13


P20916 03-09

FUEL INJECTOR AND INJECTOR PLUMBING (FIGURE 6-8)


CUMMINS QSB 3.3L DIESEL

6-14 ©2021 Yale Materials Handling Corporation A909


03-09 P20916

FUEL INJECTOR AND INJECTOR PLUMBING


CUMMINS QSB 3.3L DIESEL

ITEM PART NO. DESCRIPTION QTY


580081186 Engine Assy-Diesel ............................................................................................. 1
1 580091141 Capscrew ....................................................................................................... 2
2 580091260
580097046 Capscrew ....................................................................................................... 2
3 580091261 Clip ................................................................................................................. 10
4 580091262 Manifold (Fuel Rail, includes Sensor) ............................................................. 1
4 582024929 Sensor (Fuel Pressure) .............................................................................. 1
5 580091263 Tube (Injector Fuel Supply) ............................................................................ 1
6 580091264 Tube (Injector Fuel Supply) ............................................................................ 1
7 580091265 Tube (Injector Fuel Supply) ............................................................................ 1
8 580091266 Tube (Injector Fuel Supply) ............................................................................ 1
9 580091267 Tube (Injector Fuel Supply) ............................................................................ 1
10 580091268 Cover .............................................................................................................. 10
11 580091269 Clamp ............................................................................................................. 4
12 ..... Injector ............................................................................................................ 4
13 580091160 Capscrew ....................................................................................................... 4
14 580091161 Washer ........................................................................................................... 4
15 580091259 Capscrew ....................................................................................................... 4
16 580091258 Dust Seal ........................................................................................................ 4
17 580091162 Gasket ............................................................................................................ 1
580091164 Kit-Injector ........................................................................................................... 4

A909 ©2021 Yale Materials Handling Corporation 6-15


P21783 03-10

AIR INTAKE AND FILTER (FIGURE 6-9)


GM 5.7 LPG

6-16 ©2021 Yale Materials Handling Corporation A909


03-10 P21783

AIR INTAKE AND FILTER


GM 5.7 LPG

ITEM PART NO. DESCRIPTION QTY


1 580082074 Pre-Cleaner ........................................................................................................ 1
1 580090364 Clamp ............................................................................................................. 1
2 504058787 Hose Clamp ........................................................................................................ 2
3 580093111 Hose ................................................................................................................... 1
4 502056905 Clamp ................................................................................................................. 2
5 580085163 Air Filter .............................................................................................................. 1
5 580088196 Filter Element ................................................................................................. 1
5 580090343 Kit-Cover ........................................................................................................ 1
5 580095336 Plug ................................................................................................................ 1
6 582004548 Hose ................................................................................................................... 1
7 580039914 Hose Clamp ........................................................................................................ 2
8 582004923 Hose ................................................................................................................... 1
9 580030966 Capscrew ............................................................................................................ 4
10 931015903 Capscrew ............................................................................................................ 2
11 580033885 Nut ...................................................................................................................... 2
12 580083958 Bracket Wldmt .................................................................................................... 1

A909 ©2021 Yale Materials Handling Corporation 6-17


P21768 04-10

FUEL SYSTEM (FIGURE 6-10)


GM 5.7 LPG — SHEET 1 OF 2

6-18 ©2021 Yale Materials Handling Corporation A909


04-10 P21768

FUEL SYSTEM
GM 5.7 LPG – SHEET 1 OF 2

ITEM PART NO. DESCRIPTION QTY


1 582007550 LPG Converter .................................................................................................... 1
1 580041711 Capscrew ....................................................................................................... 2
1 582022304 Kit-Repair LPG Converter .............................................................................. 1
2 582007553 Plug ..................................................................................................................... 1
3 580022962 Capscrew ............................................................................................................ 8
4 016103500 Washer ............................................................................................................... 4
5 582007552 Fitting .................................................................................................................. 1
6 582007555 Plate .................................................................................................................... 1
7 580027573 Nut ...................................................................................................................... 4
8 582007557 Isolator ................................................................................................................ 4
9 582007554 Bracket ................................................................................................................ 1
10 580004321
580047919 Nut ...................................................................................................................... 2
11 582007461
580048879 Sensor (Temp Manifold Absolute Pressure) ....................................................... 1
11 582042302
580049011 Capscrew ....................................................................................................... 1
12 582041056
580047714 Capscrew ............................................................................................................ 2
13 ..... FItting .................................................................................................................. 1
14 582007547 Clamp ................................................................................................................. 2
15 582010314 Hose ................................................................................................................... AR
16 582007551 Fitting .................................................................................................................. 1
17 582007548 Elbow .................................................................................................................. 1
18 582007556 Clamp ................................................................................................................. 2
19 582007546 Hose-Bulk (FT) ................................................................................................... AR
20 580006764 Capscrew ............................................................................................................ 4
21 582007576 Regulator (EPR) ................................................................................................. 1
21 582007575 Fitting .............................................................................................................. 1
22 580051432 Nut ...................................................................................................................... 4
23 582007578 Stud .................................................................................................................... 4
24 582007574 Mixer ................................................................................................................... 1
24 582022306 Kit-Repair ....................................................................................................... 1
25 582007577 Plug ..................................................................................................................... 1
26 582007541 Fitting .................................................................................................................. 1
27 582007562 Adapter ............................................................................................................... 1
28 582007563 O-Ring ................................................................................................................ 1
29 582007564 Spacer ................................................................................................................ 1
30 580012179 Screw .................................................................................................................. 4
31 582007560 Throttle Body ...................................................................................................... 1
32 582007565 Adapter ............................................................................................................... 1
33 580008580 Nut ...................................................................................................................... 2
34 582007561 Stud .................................................................................................................... 2
35 582007566 Gasket ................................................................................................................ 1
36 061948500 Capscrew ............................................................................................................ 2
37 016103700 Washer ............................................................................................................... 2
38 015026200 Lockwasher ......................................................................................................... 2
39 582007435 Fitting .................................................................................................................. 1
40 582007436 Valve ................................................................................................................... 1
41 582007434 Fitting .................................................................................................................. 1

A909 ©2021 Yale Materials Handling Corporation 6-19


P21768 04-10

FUEL SYSTEM
GM 5.7 LPG – SHEET 1 OF 2

ITEM PART NO. DESCRIPTION QTY


42 582007545 Fitting .................................................................................................................. 2
43 582007542 Fitting .................................................................................................................. 2
44 582007549 Clamp ................................................................................................................. 4
45 582007543 Hose ................................................................................................................... 2
46 015026000 Lockwasher ......................................................................................................... 4
a 582007540 Conduit ............................................................................................................... AR
a 582010312 Conduit ............................................................................................................... AR
a 582010313 Conduit ............................................................................................................... AR
a 582007559 Clamp ................................................................................................................. 1

FOOTNOTES:
a Not Illustrated

6-20 ©2021 Yale Materials Handling Corporation A909


04-10 P21768

NOTES

A909 ©2021 Yale Materials Handling Corporation 6-21


P21808 04-10

FUEL SYSTEM (FIGURE 6-11)


GM 5.7L LPG — SHEET 2 OF 2

6-22 ©2021 Yale Materials Handling Corporation A909


04-10 P21808

FUEL SYSTEM
GM 5.7L LPG – SHEET 2 OF 2
KEY:
A: With Premium Low Fuel Sensor
B: Without Premium Low Fuel Sensor
QTY
ITEM PART NO. DESCRIPTION A B
1 582007179 Hose Assy .................................................................................................. 1 1
2 060023600 Clamp ......................................................................................................... 1 1
3 580049231 Capscrew ................................................................................................... 1 1
4 580027573 Nut .............................................................................................................. 1 1
5 056623800 Fitting ......................................................................................................... 2 2
6 582001213 Sensor ........................................................................................................ 1 ..
7 505970580 Fitting ......................................................................................................... 1 ..
7 580017034 Fitting ......................................................................................................... .. 1
8 580090374 Fuel Filter (LPG) ......................................................................................... 1 1
8 580090387 Kit-Filter Element ................................................................................... 1 1
9 582041056
580047714 Capscrew ................................................................................................... 2 2
10 580074250 Bracket ....................................................................................................... 1 1
11 580026621 Nut (Fold Over) .......................................................................................... 5 5
12 580049229 Capscrew ................................................................................................... 3 3
13 019930000 Fitting ......................................................................................................... 1 1
14 580008220 Capscrew ................................................................................................... 2 2
15 580008353 Clamp ......................................................................................................... 1 1
16 580064997 Hose Assy .................................................................................................. 1 1
17 580077921 Bracket ....................................................................................................... 1 1
18 505970592 Sealant ....................................................................................................... AR AR

A909 ©2021 Yale Materials Handling Corporation 6-23


P20920 03-09

FOOT DIRECTIONAL CONTROL PEDAL (FIGURE 6-12)

6-24 ©2021 Yale Materials Handling Corporation A909


03-09 P20920

FOOT DIRECTIONAL CONTROL PEDAL


ITEM PART NO. DESCRIPTION QTY
524246118 Foot Directional Control Pedal ............................................................................ 1
1 580057300 Pedal .............................................................................................................. 1
2 504225201 Screw ............................................................................................................. 4
3 580054683
582038290 Wire Harness .................................................................................................. 1
4 518806635 Connector (Secondary Lock) ..................................................................... 1
5 580020942 Connector (4 Way) ..................................................................................... 1
6 580038290 Terminal ..................................................................................................... 4
7 ..... Switch ......................................................................................................... 1
8 ..... Switch ......................................................................................................... 1
9 580056613 Fastener ......................................................................................................... 1
10 580010433 Washer ........................................................................................................... 2
11 065619300 Lockwasher .................................................................................................... 4
12 524137230 Pad ................................................................................................................. 1
13 580010432 Spring ............................................................................................................. 2
14 502634904 Screw ............................................................................................................. 4
15 580026812 Clip ................................................................................................................. 1
16 032643500 Nut .................................................................................................................. 4
17 500552902 Lockwasher .................................................................................................... 4

A909 ©2021 Yale Materials Handling Corporation 6-25


P25464 09-12

THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS (FIGURE 6-13)


STANDARD PEDAL

6-26 ©2021 Yale Materials Handling Corporation A909


09-12 P25464

THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS


STANDARD PEDAL

ITEM PART NO. DESCRIPTION QTY


1 580052661 Pedal (Standard) ................................................................................................. 1
2 449034011 Roll Pin ............................................................................................................... 1
3 582022686 Base Assembly (Throttle) ................................................................................... 1
3 582017700 Molding ........................................................................................................... 1
4 580080368 Bushing .......................................................................................................... 1
5 580080021 Shaft ................................................................................................................... 1
6 580038063 E-Ring ................................................................................................................. 1
7 580079933 Shim .................................................................................................................... AR
8 582041056
580047714 Capscrew ............................................................................................................ 3
9 580037700 Screw (Stop) ....................................................................................................... 1
10 580004592 Nut ...................................................................................................................... 1
11 501702904 Loctite ................................................................................................................. AR
12 580043866 Sensor (Hall Throttle Position) ............................................................................ 1
13 940600906 Washer ............................................................................................................... 2
14 580056839 Capscrew ............................................................................................................ 2
15 580056460 Spring (Inner) ...................................................................................................... 1
16 580056459 Spring (Outer) ..................................................................................................... 1

A909 ©2021 Yale Materials Handling Corporation 6-27


P25464 09-12

NOTES

6-28 ©2021 Yale Materials Handling Corporation A909


SECTION 7

7 ELECTRICAL SYSTEM
CONTENTS

SECTION 7
ELECTRICAL SYSTEM

DESCRIPTION PAGE

ALTERNATOR AND MOUNTING


CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 7-16
BATTERY AND CONTROL CABLE DISCONNECT SWITCH ........................................................................ 7-26
BATTERY CABLES
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 7-22
GM 5.7L LPG .............................................................................................................................................. 7-24
BUZZER GROUP ............................................................................................................................................ 7-54
COWL ELECTRICAL
ELECTRIC HYDRAULIC ............................................................................................................................. 7-12
ELECTRICAL ARRANGEMENT
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 7-4
GM 5.7L LPG .............................................................................................................................................. 7-6
ELECTRICAL SYSTEM
RIGHT HAND CHASSIS - CUMMINS QSB 3.3L DIESEL .......................................................................... 7-8
RIGHT HAND CHASSIS - GM 5.7L LPG .................................................................................................... 7-10
ELECTRONIC CONTROL LEVERS
MINI-LEVER MODULE (FOUR FUNCTION) (→ S/N A909V01507H) ....................................................... 7-42
MINI-LEVER MODULES (THREE FUNCTION) (→ S/N A909V01507H) .................................................. 7-44
ELECTRONIC CONTROL MODULE AND SENSORS
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 7-20
ENGINE ELECTRICAL SYSTEM
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 7-14
INSTRUMENT CLUSTER ............................................................................................................................... 7-31
LIGHTS
AMBER LIGHTS - WITH THREE STAGE MAST ........................................................................................ 7-40
BRAKE, TAIL, BACKUP, SIDE, TURN SIGNALS, WORK, STROBE - WITH CAB .................................... 7-32
BRAKE, TAIL, BACKUP, SIDE, TURN SIGNALS, WORK, STROBE - WITH OVERHEAD GUARD ......... 7-34
LOAD WEIGH ELECTRICAL .......................................................................................................................... 7-52
MAST ELECTRICAL ....................................................................................................................................... 7-50
MINI-LEVER CONTROLS
WITH ARMREST - THREE FUNCTION (S/N A909V01508H →) .............................................................. 7-46
WITH ARMREST - FOUR FUNCTION (S/N A909V01508H →) ................................................................ 7-48
POWER DISTRIBUTION MODULE ................................................................................................................ 7-28
REMOTE KEY SWITCH .................................................................................................................................. 7-30
SEALED ALTERNATOR AND MOUNTING
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 7-18
STARTER MOTOR
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 7-19
TRANSMISSION ELECTRICAL SYSTEM
THREE SPEED TRANSMISSION ............................................................................................................... 7-38
WIRE HARNESS
ALTERNATOR-D - CUMMINS QSB 3.3L DIESEL ...................................................................................... 7-90
AMBER LIGHTS - 3 STAGE MAST ............................................................................................................ 7-106
BUZZER ...................................................................................................................................................... 7-110
ELECTRONIC CONTROL VALVE - THREE FUNCTION ........................................................................... 7-100
ELECTRONIC CONTROL VALVE - FOUR FUNCTION ............................................................................. 7-102
ENGINE - CUMMINS QSB 3.3L DIESEL .................................................................................................... 7-56
JUMPER - HEAD/WORK LIGHTS, 3 STAGE MAST .................................................................................. 7-108
LIGHTS WITH OVERHEAD GUARD .......................................................................................................... 7-104

A909 ©2021 Yale Materials Handling Corporation 7-1


CONTENTS

SECTION 7
ELECTRICAL SYSTEM

DESCRIPTION PAGE

REAR - CUMMINS QSB 3.3L DIESEL ........................................................................................................ 7-78


REAR - GM 5.7L LPG ................................................................................................................................. 7-80
RIGHT HAND CHASSIS - CUMMINS QSB 3.3L DIESEL (→ S/N A909V01525H) ................................... 7-58
RIGHT HAND CHASSIS - CUMMINS QSB 3.3L DIESEL (S/N A909V01526H →) ................................... 7-66
RIGHT HAND CHASSIS - GM 5.7L LPG .................................................................................................... 7-72
SEALED ALTERNATOR-DS - CUMMINS QSB 3.3L DIESEL .................................................................... 7-92
SEAT JUMPER (→ S/N A909V01525H) .................................................................................................... 7-64
TRANSMISSION - THREE SPEED ............................................................................................................ 7-96
WIRE HARNESS (COWL)
WITH FOOT DIRECTIONAL CONTROL PEDAL - WITH RETURN TO SET TILT AND MODULATED
BRAKES ...................................................................................................................................................... 7-86
WITH FORWARD AND REVERSE LEVER - WITHOUT RETURN TO SET TILT AND MODULATED
BRAKES ...................................................................................................................................................... 7-82

7-2 ©2021 Yale Materials Handling Corporation A909


CONTENTS

NOTES

A909 ©2021 Yale Materials Handling Corporation 7-3


P21975 05-10

ELECTRICAL ARRANGEMENT (FIGURE 7-1)


CUMMINS QSB 3.3L DIESEL

7-4 ©2021 Yale Materials Handling Corporation A909


05-10 P21975

ELECTRICAL ARRANGEMENT
CUMMINS QSB 3.3L DIESEL

ITEM PART NO. DESCRIPTION QTY


1 ..... Right Hand Chassis (FP20924 [Page 7-8])....................................................... 1
2 580090076 Wire Harness (Rear) (FP20942 [Page 7-78]).................................................... 1
3 580056613 Fastener .............................................................................................................. 2
4 580039588 Clip ...................................................................................................................... 1
5 580094469 Wire Harness (Engine) (FP20940 [Page 7-56])................................................. 1
6 ..... Battery Cables .................................................................................................... 1

A909 ©2021 Yale Materials Handling Corporation 7-5


P21874 04-10

ELECTRICAL ARRANGEMENT (FIGURE 7-2)


GM 5.7L LPG

7-6 ©2021 Yale Materials Handling Corporation A909


04-10 P21874

ELECTRICAL ARRANGEMENT
GM 5.7L LPG

ITEM PART NO. DESCRIPTION QTY


1 ..... RH Chassis (FP21842 [Page 7-10]).................................................................. 1
2 580037160 Sensor (Air Flow Restriction) .............................................................................. 1
3 582009340 Wire Harness (FP21843 [Page 7-80])............................................................... 1
4 580056613 Fastener .............................................................................................................. 2
5 580026812 Clip ...................................................................................................................... 1
6 580076752 Sensor (Oxygen) ................................................................................................. 2
7 582007465 Wire Harness (Engine) ....................................................................................... 1
8 580030876 Clip (Conduit) ...................................................................................................... 2
9 580052680 Clamp (Swivel) .................................................................................................... 2
10 580042330 Clamp (Swivel) .................................................................................................... 1
11 580041371 Clamp (Swivel) .................................................................................................... 3
12 580041384 Clamp (Swivel) .................................................................................................... 1
13 580048721 Clip ...................................................................................................................... 1
14 580039250 Clip ...................................................................................................................... 1
15 580027573 Nut ...................................................................................................................... 1
16 582041056
580047714 Capscrew ............................................................................................................ 1
17 580037008 Pressure Switch (Low Fuel) ................................................................................ 1
18 582002989 Wire Harness ...................................................................................................... 1
19 ..... Battery Cables (FP21875 [Page 7-24])............................................................. 1

A909 ©2021 Yale Materials Handling Corporation 7-7


P20924 05-10

ELECTRICAL SYSTEM (FIGURE 7-3)


RIGHT HAND CHASSIS — CUMMINS QSB 3.3L DIESEL

7-8 ©2021 Yale Materials Handling Corporation A909


05-10 P20924

ELECTRICAL SYSTEM
RIGHT HAND CHASSIS – CUMMINS QSB 3.3L DIESEL

ITEM PART NO. DESCRIPTION QTY


1 580060014 Connector ........................................................................................................... 1
2 580026812 Clip ...................................................................................................................... 5
3 580056613 Fastener .............................................................................................................. 6
4 580074261 Fuse Box (PDM) (FP20939 [Page 7-28]).......................................................... 1
5 582042302
580049011 Capscrew ............................................................................................................ 4
5 580039438 Capscrew (Alternate Part) .................................................................................. 4
6 580027573 Nut ...................................................................................................................... 2
7 580023854 Fuse Puller .......................................................................................................... 1
8 505970526 Nut ...................................................................................................................... 4
9 b 580090275 Wire Harness (Right Hand Chassis) ................................................................... 1
9 c 582008323 Wire Harness (Right Hand Chassis) ................................................................... 1
10 524303892 Fastener .............................................................................................................. 1
11 580026812 Clip ...................................................................................................................... 1
12 582041056
580047714 Capscrew ............................................................................................................ 1
13 580068957
582019735
582031914
582099384 Horn .................................................................................................................... 1
14 580026621 Nut (Fold Over) ................................................................................................... 1
15 580064917 Sensor (Impact) .................................................................................................. 1
16 449021001 Washer ............................................................................................................... 2
17 449001415 Capscrew ............................................................................................................ 2
a 582001375 Wire Harness (Seat Jumper) (FP22120 [Page 7-64])....................................... 1
a 582019367 Wire Harness (Jumper) (Jumper, Horn) ............................................................. 1

FOOTNOTES:
a Not Illustrated c S/N A909V01526H →
b → S/N A909V01525H

A909 ©2021 Yale Materials Handling Corporation 7-9


P21842 04-10

ELECTRICAL SYSTEM (FIGURE 7-4)


RIGHT HAND CHASSIS — GM 5.7L LPG

7-10 ©2021 Yale Materials Handling Corporation A909


04-10 P21842

ELECTRICAL SYSTEM
RIGHT HAND CHASSIS – GM 5.7L LPG

ITEM PART NO. DESCRIPTION QTY


1 580039438 Capscrew ............................................................................................................ 4
2 580027573 Nut ...................................................................................................................... 3
3 580074261 Fuse Box (PDM) (FP20939 [Page 7-28]).......................................................... 1
4 505970526 Nut ...................................................................................................................... 4
5 582008322 Wire Harness (RH Chassis) (FP21799 [Page 7-72])......................................... 1
6 580056613 Fastener .............................................................................................................. 9
7 580026812 Clip ...................................................................................................................... 7
8 580039588 Clip ...................................................................................................................... 1
9 580081484 Bracket ................................................................................................................ 1
10 582041056
580047714 Capscrew ............................................................................................................ 3
11 580026621 Nut (Fold Over) ................................................................................................... 3
12 580068957
582019735
582031914
582099384 Horn .................................................................................................................... 1
13 580074512 Shield ............................................................................................................. 1
14 580023854 Fuse Puller .......................................................................................................... 1
15 580060014 Connector ........................................................................................................... 1
a 582019367 Wire Harness (Jumper) (Jumper, Horn) ............................................................. 1

FOOTNOTES:
a Not Illustrated

A909 ©2021 Yale Materials Handling Corporation 7-11


P20926 03-09

COWL ELECTRICAL (FIGURE 7-5)


ELECTRIC HYDRAULIC

7-12 ©2021 Yale Materials Handling Corporation A909


03-09 P20926

COWL ELECTRICAL
ELECTRIC HYDRAULIC
KEY:
A: With Return to Set Tilt
B: Without Return to Set Tilt
QTY
ITEM PART NO. DESCRIPTION A B
1 580093227 Wire Harness (Cowl) (With Foot Directional Control Pedal) (FP20944
[Page 7-86])................................................................................................ 1 1
1 580093229 Wire Harness (Cowl) (With Forward/Reverse Lever) (FP20944 [Page 7-
86]).............................................................................................................. 1 1
1 582004774 Wire Harness (Cowl) (With Foot Directional Control Pedal)(Alternate Part)
(FP20944 [Page 7-86]).............................................................................. 1 1
1 582004775 Wire Harness (Cowl) (With Forward/Reverse Lever) (Alternate Part)
(FP20943 [Page 7-82]).............................................................................. 1 1
2 580047200 Screw ......................................................................................................... 2 2
3 580062311 Bracket ....................................................................................................... 1 1
3 580096475 Bracket (Right Hand) (Alternate Part) ........................................................ 1 1
4 580037180 Capscrew ................................................................................................... 2 2
4 580037180 Capscrew (Alternate Part) .......................................................................... 2 2
5 580038826 Bracket ....................................................................................................... 1 1
6 a 580038751 Wire Harness (Control Valve) (FP20949 [Page 7-102])............................ 1 1
6 c 580040090 Wire Harness (Control Valve) (FP20948 [Page 7-100])............................ 1 1
7 e 580049609 Vehicle System Manager (VSM) (w/ Electro-Hydraulics) -8525420 ........... 1 1
7 d 580049610 Vehicle System Manager (VSM) (w/ Cab and with or without Electro-
Hydraulics) -8525421 ................................................................................. 1 1
8 580026812 Clip ............................................................................................................. 3 1
9 580056613 Fastener ..................................................................................................... 3 1
10 580056614 Bracket ....................................................................................................... 1 1
11 580030968 Capscrew ................................................................................................... 3 3
12 580037180 Capscrew ................................................................................................... 2 2
13 580042794 Clamp (Swivel) ........................................................................................... 1 1
13 580064599 Clamp (Swivel) (Alternate Part) .................................................................. 1 1
14 580075968 Clamp ......................................................................................................... 1 1
15 580053484 Clamp (Swivel) ........................................................................................... 1 1
16 580096474 Bracket (Left Hand) (Alternate Part) ........................................................... 1 1
b 580050194 Dust Cap .................................................................................................... 1 1

FOOTNOTES:
a Four Function d With Cab
b Not Illustrated e With Overhead Guard
c Three Function

A909 ©2021 Yale Materials Handling Corporation 7-13


P20930 04-09

ENGINE ELECTRICAL SYSTEM (FIGURE 7-6)


CUMMINS QSB 3.3L DIESEL

7-14 ©2021 Yale Materials Handling Corporation A909


04-09 P20930

ENGINE ELECTRICAL SYSTEM


CUMMINS QSB 3.3L DIESEL

ITEM PART NO. DESCRIPTION QTY


1 580084819 Battery Cable (Negative) (FP20946 [Page 7-92]).............................................. 1
2 580077308 Battery Cable ...................................................................................................... 1
3 580037180 Capscrew ............................................................................................................ 2
4 940600908 Washer ............................................................................................................... 2
5 580091326 Battery Cable (Negative) .................................................................................... 1
6 580075465 Contactor ............................................................................................................ 1
7 449001268 Capscrew ............................................................................................................ 2
8 580051432 Nut ...................................................................................................................... 2
9 580084820 Battery Cable ...................................................................................................... 1
10 580084901 Bracket ................................................................................................................ 1
11 580026621 Nut (Fold Over) ................................................................................................... 7
12 582041056
580047714 Capscrew ............................................................................................................ 3
13 580087877 Wire Harness (ECM) ........................................................................................... 1
14 504070790 Strap Clamp ........................................................................................................ 1
15 580095215 Shield .................................................................................................................. 1
16 580096446 Wire Harness (Alternator) (D) (FP20945 [Page 7-90])...................................... 1
16 580096449 Wire Harness (Sealed Alternator) (DS) (FP20946 [Page 7-92])........................ 1
17 580090876 Bracket Wldmt .................................................................................................... 1
18 582041056
580047714 Capscrew ............................................................................................................ 2
19 900014292 Capscrew ............................................................................................................ 2
20 580026621 Nut (Fold Over) ................................................................................................... 2
21 580042794 Clamp (Swivel) .................................................................................................... 1
22 580042842 Clamp (Base) ...................................................................................................... 1
23 580026812 Clip ...................................................................................................................... 2
24 580056613 Fastener .............................................................................................................. 2
25 580037179 Capscrew ............................................................................................................ 1
26 580087995 Bracket ................................................................................................................ 1
27 580091327 Battery Cable (100 Amp Fuse) ........................................................................... 1
28 900017264 Alternator (Sealed) (FP20921 [Page 7-16])....................................................... 1
29 580037160 Sensor (Air Flow Restriction) .............................................................................. 1
30 580096575 Battery Cable (Positive) (Positive) (D) ................................................................ 1
30 580096576 Battery Cable (Positive) (DS) .............................................................................. 1
31 900003207 Clamp ................................................................................................................. 2
32 580037179 Capscrew ............................................................................................................ 2
33 580030968 Capscrew ............................................................................................................ 4

A909 ©2021 Yale Materials Handling Corporation 7-15


P20921 03-09

ALTERNATOR AND MOUNTING (FIGURE 7-7)


CUMMINS QSB 3.3L DIESEL

7-16 ©2021 Yale Materials Handling Corporation A909


03-09 P20921

ALTERNATOR AND MOUNTING


CUMMINS QSB 3.3L DIESEL

ITEM PART NO. DESCRIPTION QTY


580081186 Engine Assy-Diesel ............................................................................................. 1
1 580090975
582010336 Capscrew ....................................................................................................... 1
2 580091259 Capscrew ....................................................................................................... 2
3 580090977
582010337 Capscrew ....................................................................................................... 1
4 580090978 Capscrew ....................................................................................................... 1
5 580090979 Spacer ............................................................................................................ 1
6 580090985 Support ........................................................................................................... 1
7 ..... Washer ........................................................................................................... 2
8 580090982 Nut .................................................................................................................. 1
9 580090983 Washer ........................................................................................................... 2
10 580073821 Retainer .......................................................................................................... 1
11 580090980 Spacer ............................................................................................................ 1
12 580090984 Pulley .............................................................................................................. 1
13 580090986 Bracket ........................................................................................................... 1
13 ..... Bushing ...................................................................................................... 1
14 580090981 Plate (Pivot) .................................................................................................... 1
15 580073806
582002415 Alternator (Without Pulley) ............................................................................. 1
15 580073806
582002415 Alternator (Without Pulley) ............................................................................. 1

A909 ©2021 Yale Materials Handling Corporation 7-17


P20932 03-09

SEALED ALTERNATOR AND MOUNTING (FIGURE 7-8)


CUMMINS QSB 3.3L DIESEL

ITEM PART NO. DESCRIPTION QTY


580081186 Engine Assy-Diesel ............................................................................................. 1
1 900017264 Alternator (Sealed) ......................................................................................... 1
2 016103700 Washer ........................................................................................................... 1
3 062143700 Capscrew ....................................................................................................... 1
4 580042963 Locknut ........................................................................................................... 1
5 580088013 Spacer ............................................................................................................ 1
6 580087977 Bracket Wldmt ................................................................................................ 1
7 580068208 Bolt ................................................................................................................. 1
8 580087948 Pulley (Alternator) ........................................................................................... 1
a 580040737 Spacer ............................................................................................................ 1
504232260 Thread Sealant ............................................................................................... AR

FOOTNOTES:
a Not Illustrated

7-18 ©2021 Yale Materials Handling Corporation A909


03-09 P20923

STARTER MOTOR (FIGURE 7-9)


CUMMINS QSB 3.3L DIESEL

ITEM PART NO. DESCRIPTION QTY


580081186 Engine Assy-Diesel ............................................................................................. 1
1 580091290 Motor (Starter) ................................................................................................ 1
2 580091260
580097046 Capscrew ................................................................................................... 3
a 580095215 Shield ............................................................................................................. 1

FOOTNOTES:
a Not Illustrated

A909 ©2021 Yale Materials Handling Corporation 7-19


P20922 03-09

ELECTRONIC CONTROL MODULE AND SENSORS (FIGURE 7-10)


CUMMINS QSB 3.3L DIESEL

7-20 ©2021 Yale Materials Handling Corporation A909


03-09 P20922

ELECTRONIC CONTROL MODULE AND SENSORS


CUMMINS QSB 3.3L DIESEL

ITEM PART NO. DESCRIPTION QTY


580081186 Engine Assy-Diesel ............................................................................................. 1
1 580091125 Capscrew ....................................................................................................... 2
2 580091126 Capscrew ....................................................................................................... 1
3 580063065 Data Plate ....................................................................................................... 1
4 580091127 Capscrew ....................................................................................................... 1
5 580058690 Switch, Oil Pressure ....................................................................................... 1
6 580063087
580086769 O-Ring ........................................................................................................ 2
7 580082622
580091129 Sensor Assembly (Temperature) ................................................................... 1
8 580082754
580092021 Sensor (Position) ............................................................................................ 1
9 580094645 O-Ring ........................................................................................................ 2
10 580092022 Sensor (Position) ............................................................................................ 1
11 580091117 Electronic Control Module .............................................................................. 1
12 580091124 Support ........................................................................................................... 1
13 580091132 Sensor (Ambient Air Pressure) ....................................................................... 1
14 580091133 Sensor (Intake ManifoldTemperature) ............................................................ 1
15 580097203 Capscrew ....................................................................................................... 1
16 580091135 Washer ........................................................................................................... 1
a 580090736 Label (ECM Code) (Standard Transmission Only) (FP20879 [Page 1-
58]).................................................................................................................. 1

FOOTNOTES:
a Not Illustrated

A909 ©2021 Yale Materials Handling Corporation 7-21


P22076 05-10

BATTERY CABLES (FIGURE 7-11)


CUMMINS QSB 3.3L DIESEL

7-22 ©2021 Yale Materials Handling Corporation A909


05-10 P22076

BATTERY CABLES
CUMMINS QSB 3.3L DIESEL

ITEM PART NO. DESCRIPTION QTY


1 580096576 Battery Cable (Positive) (Diesel Safety) ............................................................. 1
2 580015673 Clamp ............................................................................................................. 1
3 580074877 Terminal ......................................................................................................... 1
4 505976537 Boot ................................................................................................................ 2
5 580075790 Terminal ......................................................................................................... 1
6 580052019 Boot ................................................................................................................ 1
7 580063617 Terminal ......................................................................................................... 1
8 900003207 Clamp ................................................................................................................. 2
9 582041056
580047714 Capscrew ............................................................................................................ 1
10 580083846 Bracket ................................................................................................................ 1
11 580076315 Start Battery Wet ................................................................................................ 2
11 580013937 Start Battery Wet ................................................................................................ 2
12 580026621 Nut (Fold Over) ................................................................................................... 1
13 580045558 Clip ...................................................................................................................... 1
14 582006592 Battery Tray ........................................................................................................ 1
15 580027572 Nut ...................................................................................................................... 3
16 580046451 Capscrew ............................................................................................................ 3
17 580046263 Link (Battery Hold Down) .................................................................................... 2
18 580027573 Nut ...................................................................................................................... 2
19 580041768 Cap ..................................................................................................................... 2
20 580096575 Battery Cable (Positive) (Standard Diesel) ......................................................... 1
21 505976537 Boot ................................................................................................................ 1
22 580063617 Terminal ......................................................................................................... 1
23 580084551 Terminal ......................................................................................................... 1
24 580060862 Boot ................................................................................................................ 1
25 580075790 Terminal ......................................................................................................... 1
26 580052019 Boot ................................................................................................................ 1
27 580063616 Terminal ......................................................................................................... 1
28 580040374 Boot ................................................................................................................ 1
29 580084819 Battery Cable (Negative) .................................................................................... 1
30 ..... Terminal ......................................................................................................... 1
31 580015673 Clamp ............................................................................................................. 1
32 580084550 Terminal ......................................................................................................... 1
33 580063618 Terminal ......................................................................................................... 1
34 580006553 E-Ring ............................................................................................................ 1
35 580077308 Battery Cable (Negative) .................................................................................... 1
36 580050293 E-Ring ............................................................................................................ 1
37 580006553 E-Ring ............................................................................................................ 2
38 580037180 Capscrew ............................................................................................................ 2
39 940600908 Washer ............................................................................................................... 2
40 580037179 Capscrew ............................................................................................................ 2

A909 ©2021 Yale Materials Handling Corporation 7-23


P21875 04-10

BATTERY CABLES (FIGURE 7-12)


GM 5.7L LPG

7-24 ©2021 Yale Materials Handling Corporation A909


04-10 P21875

BATTERY CABLES
GM 5.7L LPG

ITEM PART NO. DESCRIPTION QTY


1 580083531 Battery Cable ...................................................................................................... 1
2 580083532 Battery Cable ...................................................................................................... 1
3 580077308 Battery Cable ...................................................................................................... 1
4 580037180 Capscrew ............................................................................................................ 2
5 940600908 Washer ............................................................................................................... 2
6 582041056
580047714 Capscrew ............................................................................................................ 5
7 580026621 Nut (Fold Over) ................................................................................................... 4
8 580045558 Clip ...................................................................................................................... 4
9 501921905 Clamp ................................................................................................................. 1
10 580027573 Nut ...................................................................................................................... 2
11 580027572 Nut ...................................................................................................................... 3
12 580083843 Battery Tray ........................................................................................................ 1
13 580046451 Capscrew ............................................................................................................ 3
14 580076315 Start Battery Wet ................................................................................................ 1
14 580013937 Start Battery Wet (Optional) ................................................................................ 1
15 580046263 Link (Battery Hold Down) .................................................................................... 1
16 580074110 Link (Battery Hold Down) .................................................................................... 1
17 580041768 Cap ..................................................................................................................... 1

A909 ©2021 Yale Materials Handling Corporation 7-25


P21073 05-09

BATTERY AND CONTROL CABLE DISCONNECT SWITCH (FIGURE 7-13)

7-26 ©2021 Yale Materials Handling Corporation A909


05-09 P21073

BATTERY AND CONTROL CABLE DISCONNECT SWITCH


ITEM PART NO. DESCRIPTION QTY
1 014996900 Nut ...................................................................................................................... 2
2 015026400 Lockwasher ......................................................................................................... 2
3 014939300 Nut ...................................................................................................................... 2
4 015035700 Lockwasher ......................................................................................................... 2
5 580054023 Switch ................................................................................................................. 1
6 580083851 Battery Cable ...................................................................................................... 1
7 580046263 Link (Battery Hold Down) .................................................................................... 1
8 900011212 Pin ....................................................................................................................... 1
9 580056840 Locking Ring Cotter Pin ...................................................................................... 1
10 580082869 Formed Bracket .................................................................................................. 1
11 580027573 Nut ...................................................................................................................... 1
12 580041768 Cap ..................................................................................................................... 1
13 580077236 Cable Assy .......................................................................................................... 1
14 580042331 Clamp (Swivel) .................................................................................................... 1
15 580042794 Clamp (Swivel) .................................................................................................... 1
16 582042302
580049011 Capscrew ............................................................................................................ 2
17 580041704 Insert ................................................................................................................... 2
18 580052982 Bracket ................................................................................................................ 1
18 580096476 Bracket (Alternate Part) ...................................................................................... 1

A909 ©2021 Yale Materials Handling Corporation 7-27


P20939 03-09

POWER DISTRIBUTION MODULE (FIGURE 7-14)

7-28 ©2021 Yale Materials Handling Corporation A909


03-09 P20939

POWER DISTRIBUTION MODULE


ITEM PART NO. DESCRIPTION QTY
580074261 Fuse Box (PDM) ................................................................................................. 1
1 580023052 Relay (30 Amp) .............................................................................................. 2
2 580036599 Relay (20 Amp) .............................................................................................. 5
3 580036575 Fuse (20 Amp) ................................................................................................ 6
4 580036576 Fuse (30 Amp) ................................................................................................ 2
5 580036751 Semiconductor ............................................................................................... 1
6 580036752 Resistor (68 Ohm, 5 Watt) .............................................................................. 1
7 580043031 Fuse (25 Amp) ................................................................................................ 2
a 582020336 Fuse Box Cover .............................................................................................. 1

FOOTNOTES:
a Not Illustrated

A909 ©2021 Yale Materials Handling Corporation 7-29


P21069 04-09

REMOTE KEY SWITCH (FIGURE 7-15)

ITEM PART NO. DESCRIPTION QTY


1 580054478 Ignition Switch (Keyless Start/Start w/Push Button) ........................................... 1
1 500863106 Key Set ........................................................................................................... 1
2 520045009 Boot .................................................................................................................... 1
3 580054477 Wire Harness (Remote Keyswitch) ..................................................................... 1
3 580022893 Connector (2 Pin) ........................................................................................... 1
3 505968540 Connector (Secondary Lock) .......................................................................... 1
3 505968514 Terminal (Pin) ................................................................................................. 2
3 580034540 Connector Body .............................................................................................. 2
4 580026812 Clip ...................................................................................................................... 1
5 580056613 Fastener .............................................................................................................. 1

7-30 ©2021 Yale Materials Handling Corporation A909


03-09 P20925

INSTRUMENT CLUSTER (FIGURE 7-16)

ITEM PART NO. DESCRIPTION QTY


1 b 580087546 Lever (Detent Forward and Reverse) ................................................................. 1
1 c 582005136 Lever (Detent Forward and Reverse) ................................................................. 1
2 580060626 Display Assembly (With Cab) ............................................................................. 1
2 580060625 Display Assembly (With Overhead Guard) ......................................................... 1
3 580047049 Bezel (Display Cluster) ................................................................................... 2
4 a 580047046 Label Overlay, (Display Cluster, RH) (RH Display) ............................................ 1
5 580047048 Label (Display Cluster, RH) (RH Display, All Options) ....................................... 1
6 580039846 Cover (Without Turn Signals) (Display Lever) .................................................... 1
7 504240712 Key Set ............................................................................................................... 1
8 580037904 Ignition Switch ..................................................................................................... 1
9 582041056
580047714 Capscrew ............................................................................................................ 4
10 580047200 Screw .................................................................................................................. 5
11 580039847 Cover (Keyswitch) ............................................................................................... 1
12 580050933 Label (Display Cluster, LH) (LH Display with Overhead Guard) ......................... 1
12 580047047 Label (Display Cluster, LH) (LH Display with Cab) ............................................. 1

FOOTNOTES:
a Remove Panels From Overlay as Required For c S/N A909V01507H →
Truck Configuration.
b → S/N A909V01506H

A909 ©2021 Yale Materials Handling Corporation 7-31


P20928 04-09

LIGHTS (FIGURE 7-17)


BRAKE, TAIL, BACKUP, SIDE, TURN SIGNALS, WORK, STROBE — WITH CAB

7-32 ©2021 Yale Materials Handling Corporation A909


04-09 P20928

LIGHTS
BRAKE, TAIL, BACKUP, SIDE, TURN SIGNALS, WORK, STROBE – WITH CAB

ITEM PART NO. DESCRIPTION QTY


1 580082533 Work Light (RH Front, Includes Hardware) (Halogen) ........................................ 1
1 580092290 Worklight (RH Front) (LED) ................................................................................ 1
1 580082534 Work Light (LH Front, Includes Hardware) (Halogen) ........................................ 1
1 580092291 Worklight (LH Front) (LED) ................................................................................. 1
1 580082531 Bulb (Halogen) ............................................................................................... 1
2 580065022 Capscrew ............................................................................................................ 4
3 580052128 Turn Signal Light (RH Front) ............................................................................... 1
3 580052130 Cap (Black Plastic) ......................................................................................... 2
3 580022894 Connector (3-Way) ......................................................................................... 1
3 520038872 Connector (Secondary Lock) .......................................................................... 1
3 505968514 Terminal (Pin) ................................................................................................. 3
4 580065477 Trim (RH) ............................................................................................................ 1
5 580077088 Wire Harness (Cab) ............................................................................................ 1
6 580040850 Nut (Clip) ............................................................................................................. 4
7 580051168 Screw .................................................................................................................. 4
8 580058212 Capscrew ............................................................................................................ 2
9 580051159 Bracket Wldmt .................................................................................................... 1
10 580058314 Capscrew ............................................................................................................ 2
11 580058188 Nut ...................................................................................................................... 2
12 580039278 Clip (Bracket) ...................................................................................................... 1
13 580039251 Clip ...................................................................................................................... 1
14 580082532 Work Light (Rear, Includes Hardware) (Halogen) ............................................... 1
14 580092289 Worklight (Rear) (LED) (LED) ............................................................................. 1
15 580082531 Bulb (Halogen) ............................................................................................... 1
16 580037207 Brake/Backup Light (Stop,Turn,Tail, And Back-Up) ........................................... 2
17 580037209 Reflector (Tail) .................................................................................................... 2
18 580079615 Strobe Light Assembly ........................................................................................ 1
18 580078920 Strobe Light (Amber LED) .............................................................................. 1
18 580056006 Connector (2 Pin) ........................................................................................... 1
18 580056004 Connector (Secondary Lock) .......................................................................... 1
18 580041195 Terminal Pin ................................................................................................... 2
18 580044908 Conduit ........................................................................................................... AR
19 504232297 Guard (Strobe Light) ........................................................................................... 1
20 580058212 Capscrew ............................................................................................................ 2
21 580048802 Bracket ................................................................................................................ 1
21 580093868 Bracket ................................................................................................................ 1
22 580065478 Trim (LH) ............................................................................................................. 1
23 580052129 Turn Signal Light (LH Front) ............................................................................... 1
23 580052130 Cap (Black Plastic) ......................................................................................... 2
23 580022894 Connector (3-Way) ......................................................................................... 1
23 520038872 Connector (Secondary Lock) .......................................................................... 1
23 505968514 Terminal (Pin) ................................................................................................. 3
24 580084240 Bracket (With Cab) ............................................................................................. 2
25 580058269 Capscrew ............................................................................................................ 4
26 580058190 Nut ...................................................................................................................... 4
27 580010571 Connector (End Cap) .......................................................................................... 2

A909 ©2021 Yale Materials Handling Corporation 7-33


P20929 04-09

LIGHTS (FIGURE 7-18)


BRAKE, TAIL, BACKUP, SIDE, TURN SIGNALS, WORK, STROBE — WITH OVERHEAD GUARD

7-34 ©2021 Yale Materials Handling Corporation A909


04-09 P20929

LIGHTS
BRAKE, TAIL, BACKUP, SIDE, TURN SIGNALS, WORK, STROBE – WITH OVERHEAD GUARD

ITEM PART NO. DESCRIPTION QTY


1 580037207 Brake/Backup Light (Stop,Turn,Tail, And Back-Up) ........................................... 2
2 580037209 Reflector (Tail) .................................................................................................... 2
3 580051168 Screw .................................................................................................................. 4
4 580082532 Work Light (Rear, Includes Hardware) (Halogen) ............................................... 1
4 580092289 Worklight (Rear) (LED) (LED) ............................................................................. 1
4 580082533 Work Light (RH Front, Includes Hardware) (Halogen) ........................................ 1
4 580092290 Worklight (RH Front) (LED) ................................................................................ 1
4 580082534 Work Light (LH Front, Includes Hardware) (Halogen) ........................................ 1
4 580092291 Worklight (LH Front) (LED) ................................................................................. 1
5 580082531 Bulb (Halogen) ............................................................................................... 1
6 580079615 Strobe Light Assembly ........................................................................................ 1
6 580078920 Strobe Light (Amber LED) .............................................................................. 1
6 580056006 Connector (2 Pin) ........................................................................................... 1
6 580056004 Connector (Secondary Lock) .......................................................................... 1
6 580041195 Terminal Pin ................................................................................................... 2
6 580044908 Conduit ........................................................................................................... AR
7 580065022 Capscrew ............................................................................................................ 4
8 580065474 Trim (Right Hand) ............................................................................................... 1
9 580065476 Trim (Left Hand) .................................................................................................. 1
10 580079983 Wire Harness ...................................................................................................... 1
10 580040822 Connector (DTP REC 4-Pin) .......................................................................... 1
10 580040823 Connector (Secondary Lock) .......................................................................... 1
10 580019341 Terminal (Pin) ................................................................................................. 4
10 580072801 Resistor .......................................................................................................... 3
11 580076302 Clamp (Swivel) .................................................................................................... 1
12 580064599 Clamp (Swivel) .................................................................................................... 1
13 580051159 Bracket Wldmt .................................................................................................... 1
14 504232297 Guard (Strobe Light) ........................................................................................... 1
15 580058314 Capscrew ............................................................................................................ 2
16 580058188 Nut ...................................................................................................................... 2
17 580044859 Insert ................................................................................................................... 2
18 580058212 Capscrew ............................................................................................................ 2
19 580086521 Wire Harness (Lights) (FP20950 [Page 7-104])................................................ 1
20 580041360 Grommet (Vehicle System Manager) ................................................................. 1
21 580049224 Grommet (Right Hand Tail Light) ........................................................................ 1
22 580049225 Grommet (Left Hand Tail Light) .......................................................................... 1
23 580040850 Nut (Clip) ............................................................................................................. 4
24 580052128 Turn Signal Light (RH Front) ............................................................................... 1
24 580052130 Cap (Black Plastic) ......................................................................................... 2
24 580022894 Connector (3-Way) ......................................................................................... 1
24 520038872 Connector (Secondary Lock) .......................................................................... 1
24 505968514 Terminal (Pin) ................................................................................................. 3
25 580052129 Turn Signal Light (LH Front) ............................................................................... 1
25 580052130 Cap (Black Plastic) ......................................................................................... 2
25 580022894 Connector (3-Way) ......................................................................................... 1
25 520038872 Connector (Secondary Lock) .......................................................................... 1
25 505968514 Terminal (Pin) ................................................................................................. 3
26 580092838 Bracket ................................................................................................................ 2
27 580058269 Capscrew ............................................................................................................ 4
28 580058190 Nut ...................................................................................................................... 4

A909 ©2021 Yale Materials Handling Corporation 7-35


P20929 04-09

LIGHTS
BRAKE, TAIL, BACKUP, SIDE, TURN SIGNALS, WORK, STROBE – WITH OVERHEAD GUARD

ITEM PART NO. DESCRIPTION QTY


29 580010571 Connector (End Cap) .......................................................................................... 1

7-36 ©2021 Yale Materials Handling Corporation A909


04-09 P20929

NOTES

A909 ©2021 Yale Materials Handling Corporation 7-37


P20933 04-09

TRANSMISSION ELECTRICAL SYSTEM (FIGURE 7-19)


THREE SPEED TRANSMISSION

7-38 ©2021 Yale Materials Handling Corporation A909


04-09 P20933

TRANSMISSION ELECTRICAL SYSTEM


THREE SPEED TRANSMISSION

ITEM PART NO. DESCRIPTION QTY


1 580090664 Wire Harness (Transmission, Three Speed) (FP20947 [Page 7-96])................ 1
2 580026812 Clip ...................................................................................................................... 3
3 580056613 Fastener .............................................................................................................. 3
4 580039900 Capscrew ............................................................................................................ 4
5 580064046 Cover .................................................................................................................. 1
6 580073115 Bracket ................................................................................................................ 1
7 580026621 Nut (Fold Over) ................................................................................................... 1
8 b 580072633 Controller ............................................................................................................ 1
8 c 582004521 Controller ............................................................................................................ 1
8 a 582007315 Controller ............................................................................................................ 1
8 b 580075325 Controller (Extended Function) ........................................................................... 1
8 c 582004524 Controller (Extended Function) ........................................................................... 1
8 a 582007316 Controller (Extended Function) ........................................................................... 1
9 582041056
580047714 Capscrew ............................................................................................................ 1

FOOTNOTES:
a 5.7L LPG c S/N A909V01508H →
b → S/N A909V01507H

A909 ©2021 Yale Materials Handling Corporation 7-39


P21558 11-09

LIGHTS (FIGURE 7-20)


AMBER LIGHTS — WITH THREE STAGE MAST

7-40 ©2021 Yale Materials Handling Corporation A909


11-09 P21558

LIGHTS
AMBER LIGHTS – WITH THREE STAGE MAST

ITEM PART NO. DESCRIPTION QTY


1 582003732 Head/Work Light ................................................................................................. 1
2 582004918 Bracket ................................................................................................................ 1
3 580058190 Nut ...................................................................................................................... 4
4 580058269 Capscrew ............................................................................................................ 4
a 582004589 Wire Harness (FP21415 [Page 7-106])............................................................. 1
6 580039900 Capscrew ............................................................................................................ 1
7 582005021 Bracket ................................................................................................................ 1
8 582004917 Wire Harness (Jumper) (FP21416 [Page 7-108]).............................................. 2
9 580004321
580047919 Nut ...................................................................................................................... 1

FOOTNOTES:
a Not Illustrated

A909 ©2021 Yale Materials Handling Corporation 7-41


P20934 03-09

ELECTRONIC CONTROL LEVERS (FIGURE 7-21)


MINI-LEVER MODULE (FOUR FUNCTION) (→ S/N A909V01507H)

7-42 ©2021 Yale Materials Handling Corporation A909


03-09 P20934

ELECTRONIC CONTROL LEVERS


MINI-LEVER MODULE (FOUR FUNCTION) (→ S/N A909V01507H)

ITEM PART NO. DESCRIPTION QTY


1 580089967 Mini-Lever Module (8544614) ............................................................................. 1
580090361 Kit-Mini-Lever (Non-Clamping) ....................................................................... 4
b 580061852 Kit-Plug (Interlock Switch Plug) ...................................................................... 3
1 580089971 Mini-Lever Module (8544618) (With Clamping) .................................................. 1
580090361 Kit-Mini-Lever (Non-Clamping) ....................................................................... 3
580090362 Kit-Mini-Lever (Clamping) ............................................................................... 1
c 580061850 Kit-Switch (Interlock Switch) ........................................................................... 1
b 580061852 Kit-Plug (Interlock Switch Plug) ...................................................................... 1
1 580089976 Mini-Lever Module (8544620) (With Return to Set Tilt) ...................................... 1
580090361 Kit-Mini-Lever (Non-Clamping) ....................................................................... 3
a 580090362 Kit-Mini-Lever (Clamping) ............................................................................... 1
c 580061850 Kit-Switch (Interlock Switch) ........................................................................... 1
b 580061852 Kit-Plug (Interlock Switch Plug) ...................................................................... 2
1 580089978 Mini-Lever Module (8544622) (Clamping and Return to Set Tilt) ....................... 1
580090361 Kit-Mini-Lever (Non-Clamping) ....................................................................... 2
c 580061850 Kit-Switch (Interlock Switch) ........................................................................... 2
b 580061852 Kit-Plug (Interlock Switch Plug) ...................................................................... 1
1 580090362 Kit-Mini-Lever (Clamping) ............................................................................... 2
2 ..... Momentary Switch .......................................................................................... AR
3 ..... Plug (Momentary Switch) ............................................................................... AR
4 ..... Mini-Lever ....................................................................................................... AR
4 580081812 Handle (Mini-Lever) .................................................................................... 1
5 ..... Label ............................................................................................................... 1
6 ..... Control Labels (FP20879 [Page 1-58]).............................................................. 1

FOOTNOTES:
a Kit Includes: 1 Interlock Mini-Lever (must be used c Kit Includes: 1 Momentary Switch, 1 Lockwasher,
in combination with a Momentary Interlock Switch), 1 Gasket, 1 Nut (parts are NSS)
1 Gasket, 4 Screws (parts are NSS)
b Kit Includes: 1 Momentary Switch Hole Plug, 1
Gasket (parts are NSS)

A909 ©2021 Yale Materials Handling Corporation 7-43


P20935 03-09

ELECTRONIC CONTROL LEVERS (FIGURE 7-22)


MINI-LEVER MODULES (THREE FUNCTION) (→ S/N A909V01507H)

7-44 ©2021 Yale Materials Handling Corporation A909


03-09 P20935

ELECTRONIC CONTROL LEVERS


MINI-LEVER MODULES (THREE FUNCTION) (→ S/N A909V01507H)

ITEM PART NO. DESCRIPTION QTY


1 580089966 Mini-Lever (8544613) .......................................................................................... 1
580090361 Kit-Mini-Lever (Non-Clamping) ....................................................................... 3
b 580062910 Plug ................................................................................................................ 1
c 580061852 Kit-Plug (Interlock Switch Plug) ...................................................................... 3
1 580089970 Mini-Lever (8544617) (With Clamping) ............................................................... 1
a 580061852 Kit-Plug (Interlock Switch Plug) ...................................................................... 1
d 580061850 Kit-Switch (Interlock Switch) ........................................................................... 1
b 580062910 Plug ................................................................................................................ 1
c 580090361 Kit-Mini-Lever (Non-Clamping) ....................................................................... 2
580090362 Kit-Mini-Lever (Clamping) ............................................................................... 1
1 580089972 Mini-Lever (8544619) (With Return To Set Tilt) .................................................. 1
a 580061852 Kit-Plug (Interlock Switch Plug) ...................................................................... 2
d 580061850 Kit-Switch (Interlock Switch) ........................................................................... 1
b 580062910 Plug ................................................................................................................ 1
c 580090361 Kit-Mini-Lever (Non-Clamping) ....................................................................... 2
580090362 Kit-Mini-Lever (Clamping) ............................................................................... 1
1 580089977 Mini-Lever (8544621) (With Clamping and Return to set Tilt) ............................ 1
d 580061850 Kit-Switch (Interlock Switch) ........................................................................... 2
b 580062910 Plug ................................................................................................................ 2
c 580061852 Kit-Plug (Interlock Switch Plug) ...................................................................... 1
580090361 Kit-Mini-Lever (Non-Clamping) ....................................................................... 1
580090362 Kit-Mini-Lever (Clamping) ............................................................................... 2
2 ..... Plug (Momentary Switch) ............................................................................... AR
3 ..... Momentary Switch .......................................................................................... AR
4 ..... Mini-Lever ....................................................................................................... AR
4 580081812 Handle (Mini-Lever) .................................................................................... 1
5 ..... Label (Shows Production Part Number) ......................................................... 1
6 580062910 Plug (Mini-Lever) ............................................................................................ 1
7 ..... Control Labels (FP20879 [Page 1-58]).............................................................. 1

FOOTNOTES:
a Kit Includes: 1 Interlock Rocker (must be used in c Kit Includes: 1 Momentary Interlock Switch Plug, 1
combination with a Momentary Interlock Switch), 1 Gasket (parts are NSS)
Gasket, 4 Screws (parts are NSS) d Kit Includes: 1 Momentary Switch, 1 Lockwasher,
b Kit Includes: 1 Mini-Lever Plug, 1 Gasket (parts are 1 Gasket, 1 Nut (parts are NSS)
NSS)

A909 ©2021 Yale Materials Handling Corporation 7-45


P21673 01-10

MINI-LEVER CONTROLS (FIGURE 7-23)


WITH ARMREST — THREE FUNCTION (S/N A909V01508H →)

7-46 ©2021 Yale Materials Handling Corporation A909


01-10 P21673

MINI-LEVER CONTROLS
WITH ARMREST – THREE FUNCTION (S/N A909V01508H →)
KEY:
A: Without Directional Control Switch
B: With Directional Control Switch
QTY
ITEM PART NO. DESCRIPTION A B
1 582001049 Mini-Lever Assembly .................................................................................. 1 ..
1 c 582001128 Mini-Lever Assembly .................................................................................. 1 ..
1 a 582001053 Mini-Lever Assembly .................................................................................. 1 ..
1 b 582001055 Mini-Lever Assembly .................................................................................. 1 ..
1 582001057 Mini-Lever Assembly .................................................................................. .. 1
1 c 582001060 Mini-Lever Assembly .................................................................................. .. 1
1 a 582001062 Mini-Lever Assembly .................................................................................. .. 1
1 b 582001064 Mini-Lever Assembly .................................................................................. .. 1
2 ..... Lever Position 1 ..................................................................................... 1 1
2 580096227 Lever (Single Function) ..................................................................... 1 1
3 ..... Lever Position 2 ..................................................................................... 1 1
3 580096227 Lever (Single Function) ..................................................................... 1 1
3 a 580096229 Lever (With Override) ........................................................................ 1 1
4 ..... Lever Position 3 ..................................................................................... 1 1
4 580096227 Lever (Single Function) ..................................................................... 1 1
4 c 580096228 Lever (Clamping) ............................................................................... 1 1
5 580093297 Plug ........................................................................................................ 1 1
6 580097446 Armrest (Without Push Buttons Holes) .................................................. 1 1
6 a c 582003674 Armrest (With Push Buttons) ................................................................. 1 1
7 580097388 Cushion (Armrest) .................................................................................. 1 1
8 580097432 Nut ......................................................................................................... 5 5
9 580093745 Capscrew ............................................................................................... 6 6
10 582005939 Wire Harness ......................................................................................... 1 1
11 c 580095849 Push Button (Position 3) ........................................................................ 1 1
11 b 580095849 Push Button (Position 2 and 3) .............................................................. 2 2
11 a 580095849 Push Button (Position 2) ........................................................................ 1 1
12 c 580096147 Cover (Push Button) .............................................................................. 1 1
12 b 580096147 Cover (Push Button) .............................................................................. 1 1
13 580095850 Wire Harness (Forward/Reverse Switch in the MLM) (Push
Buttons) ................................................................................................. 1 1
14 580097449
582005940 Printed Circuit Board .............................................................................. 1 1
15 580097447 Cover (Bottom Armrest) ......................................................................... 1 1
16 582001086 Plug ........................................................................................................ 1 1
17 580097389 Horn Button ............................................................................................ 1 1
18 580096412
582098594 Switch - Directional Control ................................................................... .. 1
19 580096411 Plug (Directional Control Switch) ........................................................... 1 ..
20 580093745 Capscrew ................................................................................................... 8 8

FOOTNOTES:
a Return to Set Tilt c With Clamping
b Three Function Clamp with Return to Set Tilt

A909 ©2021 Yale Materials Handling Corporation 7-47


P21674 01-10

MINI-LEVER CONTROLS (FIGURE 7-24)


WITH ARMREST — FOUR FUNCTION (S/N A909V01508H →)

7-48 ©2021 Yale Materials Handling Corporation A909


01-10 P21674

MINI-LEVER CONTROLS
WITH ARMREST – FOUR FUNCTION (S/N A909V01508H →)
KEY:
A: Without Directional Control Switch
B: With Directional Control Switch
QTY
ITEM PART NO. DESCRIPTION A B
1 582001050 Mini-Lever Assembly .................................................................................. 1 ..
1 a 582001052 Mini-Lever Assembly .................................................................................. 1 ..
1 c 582001054 Mini-Lever Assembly .................................................................................. 1 ..
1 b 582001056 Mini-Lever Assembly .................................................................................. 1 ..
1 582001058 Mini-Lever Assembly .................................................................................. .. 1
1 a 582001061 Mini-Lever Assembly .................................................................................. .. 1
1 c 582001063 Mini-Lever Assembly .................................................................................. .. 1
1 b 582001065 Mini-Lever Assembly .................................................................................. .. 1
2 ..... Lever Position 1 ..................................................................................... 1 1
2 580096227 Lever (Single Function) ..................................................................... 1 1
3 ..... Lever Position 2 ..................................................................................... 1 1
3 580096227 Lever (Single Function) ..................................................................... 1 1
3 b 580096229 Lever (With Override) ........................................................................ 1 1
4 ..... Lever Position 3 ..................................................................................... 1 1
4 580096227 Lever (Single Function) ..................................................................... 1 1
5 ..... Lever Position 4 ..................................................................................... 1 1
5 580096227 Lever (Single Function) ..................................................................... 1 1
5 a b 580096228 Lever (Clamping) ............................................................................... 1 1
6 580097446 Armrest (Without Push Buttons Holes) .................................................. 1 1
6 a b c 582003674 Armrest (With Push Buttons) ................................................................. 1 1
7 580097388 Cushion (Armrest) .................................................................................. 1 1
8 580097432 Nut ......................................................................................................... 5 5
9 580093745 Capscrew ............................................................................................... 6 6
10 582005939 Wire Harness ......................................................................................... 1 1
11 a 580095849 Push Button ........................................................................................... 1 1
11 b 580095849 Push Button ........................................................................................... 2 2
12 a 580096147 Cover (Push Button) .............................................................................. 2 2
12 b 580096147 Cover (Push Button) .............................................................................. 1 1
13 580095850 Wire Harness (Forward/Reverse Switch in the MLM) (Push
Buttons) ................................................................................................. 1 1
14 580097449
582005940 Printed Circuit Board .............................................................................. 1 1
15 580097447 Cover (Bottom Armrest) ......................................................................... 1 1
16 582001086 Plug ........................................................................................................ 1 1
17 580097389 Horn Button ............................................................................................ 1 1
18 580096412
582098594 Switch - Directional Control ................................................................... .. 1
19 580096411 Plug (Directional Control Switch) ........................................................... 1 ..
20 580093745 Capscrew ................................................................................................... 8 8

FOOTNOTES:
a With Clamping c With Return to Set Tilt
b With Clamping and Return to Set Tilt

A909 ©2021 Yale Materials Handling Corporation 7-49


P20936 03-09

MAST ELECTRICAL (FIGURE 7-25)

7-50 ©2021 Yale Materials Handling Corporation A909


03-09 P20936

MAST ELECTRICAL
ITEM PART NO. DESCRIPTION QTY
1 580093225 Bracket ................................................................................................................ 1
2 580058270 Capscrew ............................................................................................................ 1
3 580093226 Bracket ................................................................................................................ 1
4 580044862 Insert ................................................................................................................... 1
5 580077709 Sensor (Mast Position) ....................................................................................... 1
6 580047034 Capscrew ............................................................................................................ 2
7 449015112 Locknut ............................................................................................................... 2
8 580072635 Capscrew ............................................................................................................ 1
9 580058190 Nut ...................................................................................................................... 1

A909 ©2021 Yale Materials Handling Corporation 7-51


P20937 03-09

LOAD WEIGH ELECTRICAL (FIGURE 7-26)

7-52 ©2021 Yale Materials Handling Corporation A909


03-09 P20937

LOAD WEIGH ELECTRICAL


ITEM PART NO. DESCRIPTION QTY
1 580064598 Wire Harness (Load Weigh) ............................................................................... 1
2 580036942 Connector ....................................................................................................... 1
2 580026813 Connector (Secondary Lock) .......................................................................... 1
2 505968568 Terminal (Socket) ........................................................................................... 3
2 580019119 Plug ................................................................................................................ 9
3 580063697 Connector ....................................................................................................... 1
3 580063751 Connector (Secondary Lock) .......................................................................... 1
3 580044852 Terminal (Socket) ........................................................................................... 3
3 580044854 Seal ................................................................................................................ 3
4 580064599 Clamp (Swivel) .................................................................................................... 3
5 580053484 Clamp (Swivel) .................................................................................................... 3
6 580064733
582087407 Pressure Transducer (Load Weight Indicator) .................................................... 1
7 580064647 Fitting .................................................................................................................. 1

A909 ©2021 Yale Materials Handling Corporation 7-53


P21075 05-09

BUZZER GROUP (FIGURE 7-27)

ITEM PART NO. DESCRIPTION QTY


1 580093223 Buzzer Assembly ................................................................................................ 1
1 580017836 Buzzer ............................................................................................................ 1
1 580056006 Connector (2 Pin) ........................................................................................... 1
1 580039516 Terminal ......................................................................................................... 2
1 580056004 Connector (Secondary Lock) (Secondary Lock) ............................................ 1
2 580093222 Wire Harness (FP21076 [Page 7-110])............................................................. 1
3 580056613 Fastener .............................................................................................................. 1
4 580026812 Clip ...................................................................................................................... 1
5 580093220 Bracket ................................................................................................................ 1
6 580037180 Capscrew ............................................................................................................ 2
7 940004902 Washer ............................................................................................................... 2
8 449007034 Screw (M3 x .05 x 12) ......................................................................................... 2

7-54 ©2021 Yale Materials Handling Corporation A909


05-09 P21075

NOTES

A909 ©2021 Yale Materials Handling Corporation 7-55


P20940 03-09

WIRE HARNESS (FIGURE 7-28)


ENGINE — CUMMINS QSB 3.3L DIESEL

7-56 ©2021 Yale Materials Handling Corporation A909


03-09 P20940

WIRE HARNESS
ENGINE – CUMMINS QSB 3.3L DIESEL

ITEM PART NO. DESCRIPTION QTY


1 580094469 Wire Harness (Engine) ....................................................................................... 1

A909 ©2021 Yale Materials Handling Corporation 7-57


P20941 04-09

WIRE HARNESS (FIGURE 7-29)


RIGHT HAND CHASSIS — CUMMINS QSB 3.3L DIESEL (→ S/N A909V01525H)

7-58 ©2021 Yale Materials Handling Corporation A909


04-09 P20941

WIRE HARNESS
RIGHT HAND CHASSIS – CUMMINS QSB 3.3L DIESEL (→ S/N A909V01525H)

ITEM PART NO. DESCRIPTION QTY


580090275 Wire Harness (Right Hand Chassis) ................................................................... 1
1 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
1 580036940 Connector ................................................................................................... 1
1 580026813 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
1 505968568 Terminal (Socket) ....................................................................................... 8
1 505968593 Terminal (Socket) ....................................................................................... 4
2 ..... Connector Assembly (To Cowl Harness) ....................................................... 1
2 580020942 Connector (4 Way) ..................................................................................... 1
2 518806635 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
2 505968514 Terminal (Pin) ............................................................................................. 4
3 ..... Connector Assembly (To Cowl Harness) ....................................................... 1
3 580022859 Connector (12-Way) ................................................................................... 1
3 580026813 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
3 505968568 Terminal (Socket) ....................................................................................... 10
3 580019119 Plug ............................................................................................................ 2
4 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
4 580036981 Connector (DTM PLU 12-Socket) .............................................................. 1
4 580036986 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
4 580039513 Terminal ..................................................................................................... 3
4 580019119 Plug ............................................................................................................ 9
5 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
5 580036983 Connector (DTM PLU 12-Socket) .............................................................. 1
5 580036986 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
5 580039513 Terminal ..................................................................................................... 3
5 580019119 Plug ............................................................................................................ 9
6 910065119 Conduit ........................................................................................................... AR
7 520045672 Conduit ........................................................................................................... AR
8 580041641 Conduit ........................................................................................................... AR
9 580039764 Clip ................................................................................................................. 4
10 ..... Connector Assembly (Contactor Ground) ...................................................... 1
10 580027620 Connector Body ......................................................................................... 1
10 ..... Connector Assembly (Contactor Signal) ........................................................ 1
10 580027620 Connector Body ......................................................................................... 1
11 ..... Connector Assembly (Hydraulic Solenoid) ..................................................... 1
11 580021087 Connector (2 Way) ..................................................................................... 1
11 580021088 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
11 505968568 Terminal (Socket) ....................................................................................... 2
12 580044908 Conduit ........................................................................................................... 1
13 ..... Connector Assembly (Accessory 2) ............................................................... 1
13 580040820 Connector ................................................................................................... 1
13 580040821 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
13 505968566 Plug ............................................................................................................ 1
13 580050627 Terminal ..................................................................................................... 3
14 ..... Connector Assembly (Endcap) ....................................................................... 1
14 580040822 Connector (DTP REC 4-Pin) ...................................................................... 1
14 505968566 Plug ............................................................................................................ 6
15 520038855 Conduit ........................................................................................................... AR
16 580069342 Clip ................................................................................................................. 2
17 ..... Connector Assembly (Engine Control Module) .............................................. 1
17 580087837 Connector ................................................................................................... 1

A909 ©2021 Yale Materials Handling Corporation 7-59


P20941 04-09

WIRE HARNESS
RIGHT HAND CHASSIS – CUMMINS QSB 3.3L DIESEL (→ S/N A909V01525H)

ITEM PART NO. DESCRIPTION QTY


17 580087838 Strain Relief ................................................................................................ 1
17 580019119 Plug ............................................................................................................ 46
17 580039514 Terminal ..................................................................................................... 14
18 ..... Connector Assembly (Engine Control Module) .............................................. 1
18 580040820 Connector ................................................................................................... 1
18 580040821 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
18 505968566 Plug ............................................................................................................ 2
18 580050627 Terminal ..................................................................................................... 2
19 520038855 Conduit ........................................................................................................... AR
20 ..... Connector Assembly (Endcap) ....................................................................... 1
20 520045068 Connector ................................................................................................... 1
20 520045074 Plug ............................................................................................................ 1
20 504288730 Seal ............................................................................................................ 2
21 ..... Connector Assembly (Hydraulic Filter) ........................................................... 1
21 520045074 Plug ............................................................................................................ 1
21 520045069 Terminal (Secondary Lock) ........................................................................ 1
21 504288733 Terminal ..................................................................................................... 1
21 580023845 Seal (Purple) .............................................................................................. 2
22 ..... Connector Assembly (Bus Terminal 2) ........................................................... 1
22 580020943 Connector (4-Way) ..................................................................................... 1
22 580020944 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
22 505968568 Terminal (Socket) ....................................................................................... 4
23 ..... Connector Assembly (Endcap with Resistor) ................................................. 1
23 580037670 Connector (With Resistor) .......................................................................... 1
24 580039799 Clip ................................................................................................................. 2
25 ..... Connector Assembly (Endcap) ....................................................................... 1
25 580071066 Connector ................................................................................................... 1
26 ..... Connector Assembly (Alternate Horn Button) ................................................ 1
26 580021087 Connector (2 Way) ..................................................................................... 1
26 580021088 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
26 505968568 Terminal (Socket) ....................................................................................... 2
27 ..... Connector Assembly (To Alternator Harness) ................................................ 1
27 580021087 Connector (2 Way) ..................................................................................... 1
27 580021088 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
27 505968568 Terminal (Socket) ....................................................................................... 1
27 580019119 Plug ............................................................................................................ 1
28 ..... Connector Assembly (To Alternator Harness) ................................................ 1
28 580043467 Connector ................................................................................................... 1
28 580043915 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
28 580050627 Terminal ..................................................................................................... 2
29 ..... Connector Assembly (Endcap) ....................................................................... 1
29 580012323 Connector ................................................................................................... 1
29 504288730 Seal ............................................................................................................ 2
30 ..... Connector Assembly (Air Restriction Sensor) ................................................ 1
30 580012324 Connector ................................................................................................... 1
30 520038875 Terminal ..................................................................................................... 2
30 580023845 Seal (Purple) .............................................................................................. 2
31 ..... Connector Assembly (To Rear Harness) ....................................................... 1
31 580027206 Connector (DT PLU 8-Socket) ................................................................... 1
31 580027207 Connector (Secondary Lock) (Secondary Lock) ........................................ 1

7-60 ©2021 Yale Materials Handling Corporation A909


04-09 P20941

WIRE HARNESS
RIGHT HAND CHASSIS – CUMMINS QSB 3.3L DIESEL (→ S/N A909V01525H)

ITEM PART NO. DESCRIPTION QTY


31 505968568 Terminal (Socket) ....................................................................................... 7
31 520045804 Terminal ..................................................................................................... 1
32 580025559 Clip ................................................................................................................. 1
33 ..... Connector Assembly (Endcap) ....................................................................... 1
33 580039490 Connector ................................................................................................... 1
33 580019119 Plug ............................................................................................................ 6
34 ..... Connector Assembly (To Transmission Harness) .......................................... 1
34 580039499 Connector ................................................................................................... 1
34 580039500 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
34 580039513 Terminal ..................................................................................................... 5
34 580019119 Plug ............................................................................................................ 1
35 ..... Connector Assembly (Battery Fuse) .............................................................. 1
35 580063571 Fuse Holder ................................................................................................ 1
35 580025568 Fuse (7.5 Amp) .......................................................................................... 1
36 ..... Connector Assembly (To Transmission Harness) .......................................... 1
36 580036981 Connector (DTM PLU 12-Socket) .............................................................. 1
36 580036986 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
36 580039513 Terminal ..................................................................................................... 12
37 ..... Connector Assembly (Ignition Fuse) .............................................................. 1
37 580063571 Fuse Holder ................................................................................................ 1
37 580025568 Fuse (7.5 Amp) .......................................................................................... 1
38 ..... Connector Assembly (Ignition Fuse) .............................................................. 1
38 580063571 Fuse Holder ................................................................................................ 1
38 580025567 Fuse (5 Amp) ............................................................................................. 1
39 ..... Connector Assembly (To Seat Harness) ........................................................ 1
39 580042221 Connector (DTM PLU 8-Socket) ................................................................ 1
39 580042222 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
39 580039513 Terminal ..................................................................................................... 8
40 ..... Connector Assembly (Endcap) ....................................................................... 1
40 580036910 Connector ................................................................................................... 1
41 ..... Connector Assembly (Impact Sensor) ............................................................ 1
41 580020943 Connector (4-Way) ..................................................................................... 1
41 580020944 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
41 505968568 Terminal (Socket) ....................................................................................... 4
42 ..... Connector Assembly (Power Distribution Module) ......................................... 1
42 580034504 Connector ................................................................................................... 1
42 580034509 Lock (Secondary Lock) .............................................................................. 1
42 505968505 Seal ............................................................................................................ 7
42 504288730 Seal ............................................................................................................ 1
42 504288733 Terminal ..................................................................................................... 4
42 580034658 Terminal ..................................................................................................... 3
43 ..... Connector Assembly (Power Distribution Module) ......................................... 1
43 580034505 Connector ................................................................................................... 1
43 580034509 Lock (Secondary Lock) .............................................................................. 1
43 505968505 Seal ............................................................................................................ 5
43 504288730 Seal ............................................................................................................ 2
43 504288733 Terminal ..................................................................................................... 5
43 580034658 Terminal ..................................................................................................... 1
43 580023845 Seal (Purple) .............................................................................................. 1
44 ..... Connector Assembly (Horn) ........................................................................... 1

A909 ©2021 Yale Materials Handling Corporation 7-61


P20941 04-09

WIRE HARNESS
RIGHT HAND CHASSIS – CUMMINS QSB 3.3L DIESEL (→ S/N A909V01525H)

ITEM PART NO. DESCRIPTION QTY


44 580033515 Connector ................................................................................................... 1
44 580033537 Connector Lock (Secondary Lock) ............................................................. 1
44 520045805 Seal ............................................................................................................ 2
44 520045804 Terminal ..................................................................................................... 3
44 580026649 Wire Seal (White) ....................................................................................... 1
45 ..... Connector Assembly (Power Distribution Module) ......................................... 1
45 580034507 Connector ................................................................................................... 1
45 580034509 Lock (Secondary Lock) .............................................................................. 1
45 505968505 Seal ............................................................................................................ 7
45 504288730 Seal ............................................................................................................ 1
45 580034658 Terminal ..................................................................................................... 7
46 ..... Connector Assembly (Power Distribution Module) ......................................... 1
46 580034506 Connector ................................................................................................... 1
46 580034509 Lock ............................................................................................................ 4
46 505968505 Seal ............................................................................................................ 7
46 580023845 Seal (Purple) .............................................................................................. 1
46 504288733 Terminal ..................................................................................................... 5
46 580034658 Terminal ..................................................................................................... 3
47 ..... Connector Assembly (Endcap) ....................................................................... 1
47 580040822 Connector (DTP REC 4-Pin) ...................................................................... 1
47 505968566 Plug ............................................................................................................ 4
48 ..... Connector Assembly (To Lights/Cab Harness) .............................................. 1
48 580040820 Connector ................................................................................................... 1
48 580040821 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
48 580050627 Terminal ..................................................................................................... 4
49 ..... Connector Assembly (Endcap) ....................................................................... 1
49 580032038 Connector (DTP Rec) ................................................................................. 1
49 505968566 Plug ............................................................................................................ 2
50 ..... Connector Assembly (Accessory 1) ............................................................... 1
50 580043467 Connector ................................................................................................... 1
50 580043915 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
50 580050627 Terminal ..................................................................................................... 2
51 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
51 580036981 Connector (DTM PLU 12-Socket) .............................................................. 1
51 580039502 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
51 580039513 Terminal ..................................................................................................... 8
51 580050627 Terminal ..................................................................................................... 4
52 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
52 580036982 Connector (STM PLU 12-Socket) .............................................................. 1
52 580039502 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
52 580039513 Terminal ..................................................................................................... 6
52 580019119 Plug ............................................................................................................ 6
53 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
53 580036984 Connector ................................................................................................... 1
53 580039502 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
53 580039513 Terminal ..................................................................................................... 4
53 580019119 Plug ............................................................................................................ 8
54 ..... Connector Assembly (Fuel Level) .................................................................. 1
54 580025779 Connector ................................................................................................... 1
54 504288741 Terminal ..................................................................................................... 2

7-62 ©2021 Yale Materials Handling Corporation A909


04-09 P20941

WIRE HARNESS
RIGHT HAND CHASSIS – CUMMINS QSB 3.3L DIESEL (→ S/N A909V01525H)

ITEM PART NO. DESCRIPTION QTY


55 580025560 Clip ................................................................................................................. 2

A909 ©2021 Yale Materials Handling Corporation 7-63


P22120 07-10

WIRE HARNESS (FIGURE 7-30)


SEAT JUMPER (→ S/N A909V01525H)

7-64 ©2021 Yale Materials Handling Corporation A909


07-10 P22120

WIRE HARNESS
SEAT JUMPER (→ S/N A909V01525H)

ITEM PART NO. DESCRIPTION QTY


582001375 Wire Harness ...................................................................................................... 1
1 ..... Connector Assembly (Seat Harness) ............................................................. 1
1 580039499 Connector ................................................................................................... 1
1 580039500 Connector (Secondary Lock) (Lock) .......................................................... 1
1 580039513 Terminal (Pin) ............................................................................................. 4
1 580019119 Plug ............................................................................................................ 2
2 ..... Connector Assembly (MLM Harness) ............................................................ 1
2 580042221 Connector (DTM PLU 8-Socket) ................................................................ 1
2 580042222 Connector (Secondary Lock) (Lock) .......................................................... 1
2 580039513 Terminal (Pin) ............................................................................................. 5
2 580019119 Plug ............................................................................................................ 3
3 ..... End Cap ......................................................................................................... 1
3 580042219 Connector (8 Pin) ....................................................................................... 1
3 580019119 Plug ............................................................................................................ 8
4 580030878 Clip ................................................................................................................. 2
5 580094353 Conduit ........................................................................................................... AR
6 520038855 Conduit ........................................................................................................... AR
7 ..... Connector Assembly (RH Chassis Harness) ................................................. 1
7 580042219 Connector (8 Pin) ....................................................................................... 1
7 580042220 Connector (Secondary Lock) (Lock) .......................................................... 1
7 580041195 Terminal Pin (Pin) ...................................................................................... 8
8 580093612 Conduit ........................................................................................................... AR
9 ..... Connector Assembly (RH Chassis Harness) ................................................. 1
9 580022893 Connector (2 Pin) ....................................................................................... 1
9 505968540 Connector (Secondary Lock) ..................................................................... 1
9 505968514 Terminal (Pin) ............................................................................................. 2
10 580044908 Conduit ........................................................................................................... AR
11 ..... Connector Assembly (Alternate Horn Button) ................................................ 1
11 580021087 Connector (2 Way) ..................................................................................... 1
11 580021088 Connector (Secondary Lock) (Lock) .......................................................... 1
11 505968568 Terminal (Socket) ....................................................................................... 2
12 580071066 Connector (End Cap) ..................................................................................... 1

A909 ©2021 Yale Materials Handling Corporation 7-65


P22085 05-10

WIRE HARNESS (FIGURE 7-31)


RIGHT HAND CHASSIS — CUMMINS QSB 3.3L DIESEL (S/N A909V01526H →)

7-66 ©2021 Yale Materials Handling Corporation A909


05-10 P22085

WIRE HARNESS
RIGHT HAND CHASSIS – CUMMINS QSB 3.3L DIESEL (S/N A909V01526H →)

ITEM PART NO. DESCRIPTION QTY


582008323 Wire Harness (RH Chassis) ................................................................................ 1
1 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
1 580036940 Connector ................................................................................................... 1
1 580026813 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
1 505968568 Terminal (Socket) ....................................................................................... 8
1 505968593 Terminal (Socket) ....................................................................................... 4
2 ..... Connector Assembly (To Cowl Harness) ....................................................... 1
2 580020942 Connector (4 Way) ..................................................................................... 1
2 518806635 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
2 505968514 Terminal (Pin) ............................................................................................. 4
3 ..... Connector Assembly (To Cowl Harness) ....................................................... 1
3 580022859 Connector (12-Way) ................................................................................... 1
3 580026813 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
3 505968568 Terminal (Socket) ....................................................................................... 10
3 580019119 Plug ............................................................................................................ 2
4 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
4 580036981 Connector (DTM PLU 12-Socket) .............................................................. 1
4 580036986 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
4 580039513 Terminal ..................................................................................................... 3
4 580019119 Plug ............................................................................................................ 9
5 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
5 580036983 Connector (DTM PLU 12-Socket) .............................................................. 1
5 580036986 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
5 580039513 Terminal ..................................................................................................... 3
5 580019119 Plug ............................................................................................................ 9
6 910065119 Conduit ........................................................................................................... AR
7 520045672 Conduit ........................................................................................................... AR
8 580041641 Conduit ........................................................................................................... AR
9 580039764 Clip ................................................................................................................. 4
10 ..... Connector Assembly (Contactor Ground) ...................................................... 1
10 580027620 Connector Body ......................................................................................... 1
10 ..... Connector Assembly (Contactor Signal) ........................................................ 1
10 580027620 Connector Body ......................................................................................... 1
11 ..... Connector Assembly (Hydraulic Solenoid) ..................................................... 1
11 580021087 Connector (2 Way) ..................................................................................... 1
11 580021088 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
11 505968568 Terminal (Socket) ....................................................................................... 2
12 580044908 Conduit ........................................................................................................... 1
13 ..... Connector Assembly (Accessory 2) ............................................................... 1
13 580040820 Connector ................................................................................................... 1
13 580040821 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
13 505968566 Plug ............................................................................................................ 1
13 580050627 Terminal ..................................................................................................... 3
14 ..... Connector Assembly (Endcap) ....................................................................... 1
14 580040822 Connector (DTP REC 4-Pin) ...................................................................... 1
14 505968566 Plug ............................................................................................................ 6
15 520038855 Conduit ........................................................................................................... AR
16 580069342 Clip ................................................................................................................. 2
17 ..... Connector Assembly (Engine Control Module) .............................................. 1
17 580087837 Connector ................................................................................................... 1

A909 ©2021 Yale Materials Handling Corporation 7-67


P22085 05-10

WIRE HARNESS
RIGHT HAND CHASSIS – CUMMINS QSB 3.3L DIESEL (S/N A909V01526H →)

ITEM PART NO. DESCRIPTION QTY


17 580087838 Strain Relief ................................................................................................ 1
17 580019119 Plug ............................................................................................................ 46
17 580039514 Terminal ..................................................................................................... 14
18 ..... Connector Assembly (Engine Control Module) .............................................. 1
18 580040820 Connector ................................................................................................... 1
18 580040821 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
18 505968566 Plug ............................................................................................................ 2
18 580050627 Terminal ..................................................................................................... 2
19 520038855 Conduit ........................................................................................................... AR
20 ..... Connector Assembly (Endcap) ....................................................................... 1
20 520045068 Connector ................................................................................................... 1
20 520045074 Plug ............................................................................................................ 1
20 504288730 Seal ............................................................................................................ 2
21 ..... Connector Assembly (Hydraulic Filter) ........................................................... 1
21 520045074 Plug ............................................................................................................ 1
21 520045069 Terminal (Secondary Lock) ........................................................................ 1
21 504288733 Terminal ..................................................................................................... 1
21 580023845 Seal (Purple) .............................................................................................. 2
22 ..... Connector Assembly (Bus Terminal 2) ........................................................... 1
22 580020943 Connector (4-Way) ..................................................................................... 1
22 580020944 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
22 505968568 Terminal (Socket) ....................................................................................... 4
23 ..... Connector Assembly (Endcap with Resistor) ................................................. 1
23 580037670 Connector (With Resistor) .......................................................................... 1
24 580039799 Clip ................................................................................................................. 2
25 ..... Connector Assembly (Endcap) ....................................................................... 1
25 580071066 Connector ................................................................................................... 1
26 ..... Connector Assembly (Alternate Horn Button) ................................................ 1
26 580021087 Connector (2 Way) ..................................................................................... 1
26 580021088 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
26 505968568 Terminal (Socket) ....................................................................................... 2
27 ..... Connector Assembly (To Alternator Harness) ................................................ 1
27 580021087 Connector (2 Way) ..................................................................................... 1
27 580021088 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
27 505968568 Terminal (Socket) ....................................................................................... 1
27 580019119 Plug ............................................................................................................ 1
28 ..... Connector Assembly (To Alternator Harness) ................................................ 1
28 580043467 Connector ................................................................................................... 1
28 580043915 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
28 580050627 Terminal ..................................................................................................... 2
29 ..... Connector Assembly (Endcap) ....................................................................... 1
29 580012323 Connector ................................................................................................... 1
29 504288730 Seal ............................................................................................................ 2
30 ..... Connector Assembly (Air Restriction Sensor) ................................................ 1
30 580012324 Connector ................................................................................................... 1
30 520038875 Terminal ..................................................................................................... 2
30 580023845 Seal (Purple) .............................................................................................. 2
31 ..... Connector Assembly (To Rear Harness) ....................................................... 1
31 580027206 Connector (DT PLU 8-Socket) ................................................................... 1
31 580027207 Connector (Secondary Lock) (Secondary Lock) ........................................ 1

7-68 ©2021 Yale Materials Handling Corporation A909


05-10 P22085

WIRE HARNESS
RIGHT HAND CHASSIS – CUMMINS QSB 3.3L DIESEL (S/N A909V01526H →)

ITEM PART NO. DESCRIPTION QTY


31 505968568 Terminal (Socket) ....................................................................................... 7
31 520045804 Terminal ..................................................................................................... 1
32 580025559 Clip ................................................................................................................. 1
33 ..... Connector Assembly (Endcap) ....................................................................... 1
33 580039490 Connector ................................................................................................... 1
33 580019119 Plug ............................................................................................................ 6
34 ..... Connector Assembly (To Transmission Harness) .......................................... 1
34 580039499 Connector ................................................................................................... 1
34 580039500 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
34 580039513 Terminal ..................................................................................................... 5
34 580019119 Plug ............................................................................................................ 1
35 ..... Connector Assembly (Battery Fuse) .............................................................. 1
35 580063571 Fuse Holder ................................................................................................ 1
35 580025568 Fuse (7.5 Amp) .......................................................................................... 1
36 ..... Connector Assembly (To Transmission Harness) .......................................... 1
36 580036981 Connector (DTM PLU 12-Socket) .............................................................. 1
36 580036986 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
36 580039513 Terminal ..................................................................................................... 12
37 ..... Connector Assembly (Ignition Fuse) .............................................................. 1
37 580063571 Fuse Holder ................................................................................................ 1
37 580025568 Fuse (7.5 Amp) .......................................................................................... 1
38 ..... Connector Assembly (Ignition Fuse) .............................................................. 1
38 580063571 Fuse Holder ................................................................................................ 1
38 580025567 Fuse (5 Amp) ............................................................................................. 1
39 520038855 Conduit ........................................................................................................... AR
40 ..... Connector Assembly (Endcap) ....................................................................... 1
40 580036910 Connector ................................................................................................... 1
41 ..... Connector Assembly (Impact Sensor) ............................................................ 1
41 580020943 Connector (4-Way) ..................................................................................... 1
41 580020944 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
41 505968568 Terminal (Socket) ....................................................................................... 4
42 ..... Connector Assembly (Power Distribution Module) ......................................... 1
42 580034504 Connector ................................................................................................... 1
42 580034509 Lock (Secondary Lock) .............................................................................. 1
42 505968505 Seal ............................................................................................................ 7
42 504288730 Seal ............................................................................................................ 1
42 504288733 Terminal ..................................................................................................... 4
42 580034658 Terminal ..................................................................................................... 3
43 ..... Connector Assembly (Power Distribution Module) ......................................... 1
43 580034505 Connector ................................................................................................... 1
43 580034509 Lock (Secondary Lock) .............................................................................. 1
43 505968505 Seal ............................................................................................................ 5
43 504288730 Seal ............................................................................................................ 2
43 504288733 Terminal ..................................................................................................... 5
43 580034658 Terminal ..................................................................................................... 1
43 580023845 Seal (Purple) .............................................................................................. 1
44 ..... Connector Assembly (Horn) ........................................................................... 1
44 580033515 Connector ................................................................................................... 1
44 580033537 Connector Lock (Secondary Lock) ............................................................. 1
44 520045805 Seal ............................................................................................................ 2

A909 ©2021 Yale Materials Handling Corporation 7-69


P22085 05-10

WIRE HARNESS
RIGHT HAND CHASSIS – CUMMINS QSB 3.3L DIESEL (S/N A909V01526H →)

ITEM PART NO. DESCRIPTION QTY


44 520045804 Terminal ..................................................................................................... 3
44 580026649 Wire Seal (White) ....................................................................................... 1
45 ..... Connector Assembly (Power Distribution Module) ......................................... 1
45 580034507 Connector ................................................................................................... 1
45 580034509 Lock (Secondary Lock) .............................................................................. 1
45 505968505 Seal ............................................................................................................ 7
45 504288730 Seal ............................................................................................................ 1
45 580034658 Terminal ..................................................................................................... 7
46 ..... Connector Assembly (Power Distribution Module) ......................................... 1
46 580034506 Connector ................................................................................................... 1
46 580034509 Lock ............................................................................................................ 4
46 505968505 Seal ............................................................................................................ 7
46 580023845 Seal (Purple) .............................................................................................. 1
46 504288733 Terminal ..................................................................................................... 5
46 580034658 Terminal ..................................................................................................... 3
47 ..... Connector Assembly (Endcap) ....................................................................... 1
47 580040822 Connector (DTP REC 4-Pin) ...................................................................... 1
47 505968566 Plug ............................................................................................................ 4
48 ..... Connector Assembly (To Lights/Cab Harness) .............................................. 1
48 580040820 Connector ................................................................................................... 1
48 580040821 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
48 580050627 Terminal ..................................................................................................... 4
49 ..... Connector Assembly (Endcap) ....................................................................... 1
49 580032038 Connector (DTP Rec) ................................................................................. 1
49 505968566 Plug ............................................................................................................ 2
50 ..... Connector Assembly (Accessory 1) ............................................................... 1
50 580043467 Connector ................................................................................................... 1
50 580043915 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
50 580050627 Terminal ..................................................................................................... 2
51 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
51 580036981 Connector (DTM PLU 12-Socket) .............................................................. 1
51 580039502 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
51 580039513 Terminal ..................................................................................................... 8
51 580050627 Terminal ..................................................................................................... 4
52 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
52 580036982 Connector (STM PLU 12-Socket) .............................................................. 1
52 580039502 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
52 580039513 Terminal ..................................................................................................... 6
52 580019119 Plug ............................................................................................................ 6
53 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
53 580036984 Connector ................................................................................................... 1
53 580039502 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
53 580039513 Terminal ..................................................................................................... 4
53 580019119 Plug ............................................................................................................ 8
54 ..... Connector Assembly (Fuel Level) .................................................................. 1
54 580025779 Connector ................................................................................................... 1
54 504288741 Terminal ..................................................................................................... 2
55 580025560 Clip ................................................................................................................. 2
56 ..... Connector Assembly (Endcap) ....................................................................... 1
56 580042219 Connector (8 Pin) ....................................................................................... 1

7-70 ©2021 Yale Materials Handling Corporation A909


05-10 P22085

WIRE HARNESS
RIGHT HAND CHASSIS – CUMMINS QSB 3.3L DIESEL (S/N A909V01526H →)

ITEM PART NO. DESCRIPTION QTY


56 580019119 Plug ............................................................................................................ 8
57 ..... Connector Assembly (MLM Harness) ............................................................ 1
57 580042221 Connector (DTM PLU 8-Socket) ................................................................ 1
57 580042222 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
57 580039513 Terminal ..................................................................................................... 5
57 580019119 Plug ............................................................................................................ 3
58 ..... Connector Assembly (Seat Harness) ............................................................. 1
58 580039499 Connector ................................................................................................... 1
58 580039500 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
58 580039513 Terminal ..................................................................................................... 4
58 580019119 Plug ............................................................................................................ 2
59 580030878 Clip ................................................................................................................. 2
60 580094353 Conduit ........................................................................................................... AR

A909 ©2021 Yale Materials Handling Corporation 7-71


P21799 04-10

WIRE HARNESS (FIGURE 7-32)


RIGHT HAND CHASSIS — GM 5.7L LPG

7-72 ©2021 Yale Materials Handling Corporation A909


04-10 P21799

WIRE HARNESS
RIGHT HAND CHASSIS – GM 5.7L LPG

ITEM PART NO. DESCRIPTION QTY


582008322 Wire Harness (Right Hand Chassis Harness) .................................................... 1
1 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
1 580036940 Connector ................................................................................................... 1
1 580026813 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
1 505968568 Terminal (Socket) ....................................................................................... 8
1 505968593 Terminal (Socket) ....................................................................................... 1
2 ..... Connector Assembly (To Cowl Harness) ....................................................... 1
2 580020942 Connector (4 Way) ..................................................................................... 1
2 518806635 Connector (Secondary Lock) ..................................................................... 1
2 505968514 Terminal (Pin) ............................................................................................. 4
3 ..... Connector Assembly (To Cowl Harness) ....................................................... 1
3 580022859 Connector (12-Way) ................................................................................... 1
3 580026813 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
3 505968568 Terminal (Socket) ....................................................................................... 10
3 580019119 Plug ............................................................................................................ 2
4 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
4 580036981 Connector (DTM PLU 12-Socket) .............................................................. 1
4 580036986 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
4 580039513 Terminal ..................................................................................................... 3
4 580019119 Plug ............................................................................................................ 9
5 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
5 580036983 Connector (DTM PLU 12-Socket) .............................................................. 1
5 580036986 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
5 580039513 Terminal ..................................................................................................... 3
5 580019119 Plug ............................................................................................................ 9
6 910065119 Conduit ........................................................................................................... AR
7 520045672 Conduit ........................................................................................................... AR
8 580041641 Conduit ........................................................................................................... AR
9 580039764 Clip ................................................................................................................. 4
10 520038855 Conduit ........................................................................................................... AR
11 ..... Connector Assembly (Hydraulic Solenoid) ..................................................... 1
11 580021087 Connector (2 Way) ..................................................................................... 1
11 580021088 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
11 505968568 Terminal (Socket) ....................................................................................... 2
12 580044908 Conduit ........................................................................................................... AR
13 ..... Connector Assembly (Endcap) ....................................................................... 1
13 580040822 Connector (DTP REC 4-Pin) ...................................................................... 1
13 505968566 Plug ............................................................................................................ 4
14 ..... Connector Assembly (Accessory Two) .......................................................... 1
14 580040820 Connector ................................................................................................... 1
14 580040821 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
14 505968566 Plug ............................................................................................................ 1
14 580050627 Terminal ..................................................................................................... 3
15 580069342 Clip ................................................................................................................. 2
16 505970586 Conduit ........................................................................................................... 2
17 ..... Connector Assembly (To Engine Harness) .................................................... 1
17 580042221 Connector (DTM PLU 8-Socket) ................................................................ 1
17 580042222 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
17 580039513 Terminal ..................................................................................................... 8
18 ..... Connector Assembly (To Engine Harness) .................................................... 1

A909 ©2021 Yale Materials Handling Corporation 7-73


P21799 04-10

WIRE HARNESS
RIGHT HAND CHASSIS – GM 5.7L LPG

ITEM PART NO. DESCRIPTION QTY


18 580027206 Connector (DT PLU 8-Socket) ................................................................... 1
18 580027207 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
18 505968568 Terminal (Socket) ....................................................................................... 7
18 580019119 Plug ............................................................................................................ 1
19 ..... Connector Assembly (To Engine Harness) .................................................... 1
19 580040820 Connector ................................................................................................... 1
19 580040821 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
19 580050627 Terminal ..................................................................................................... 4
20 ..... Connector Assembly (Endcap) ....................................................................... 1
20 520045068 Connector ................................................................................................... 1
20 520045069 Terminal (Secondary Lock) ........................................................................ 1
20 504288730 Seal ............................................................................................................ 2
21 ..... Connector Assembly (Hydraulic Filter) ........................................................... 1
21 520045074 Plug ............................................................................................................ 1
21 520045069 Terminal (Secondary Lock) ........................................................................ 1
21 504288733 Terminal ..................................................................................................... 2
21 580023845 Seal (Purple) .............................................................................................. 2
22 ..... Connector Assembly (Bus Terminal Two) ...................................................... 1
22 580020943 Connector (4-Way) ..................................................................................... 1
22 580020944 Connector (Secondary Lock) ..................................................................... 1
22 505968568 Terminal (Socket) ....................................................................................... 4
23 ..... Connector Assembly (Endcap) ....................................................................... 1
23 580037670 Connector (With Resistor) .......................................................................... 1
24 580039799 Clip ................................................................................................................. 2
25 ..... Connector Assembly (Endcap) ....................................................................... 1
25 580071066 Connector ................................................................................................... 1
26 ..... Connector Assembly (Alternate Horn Button) ................................................ 1
26 580021087 Connector (2 Way) ..................................................................................... 1
26 580021088 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
26 505968568 Terminal (Socket) ....................................................................................... 2
27 580025559 Clip ................................................................................................................. 1
28 ..... Connector Assembly (To Transmission Harness) .......................................... 1
28 580039499 Connector ................................................................................................... 1
28 580039500 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
28 580039513 Terminal ..................................................................................................... 5
28 580019119 Plug ............................................................................................................ 1
29 ..... Connector Assembly (Endcap) ....................................................................... 1
29 580039490 Connector ................................................................................................... 1
29 580019119 Plug ............................................................................................................ 6
30 ..... Connector Assembly (To Rear Harness) ....................................................... 1
30 580022861 Connector (6 Way Housing) ....................................................................... 1
30 580036992 Connector (Secondary Lock) ..................................................................... 1
30 505968568 Terminal (Socket) ....................................................................................... 6
31 580094353 Conduit ........................................................................................................... 1
32 580030878 Clip ................................................................................................................. 2
33 ..... Connector Assembly (To Seat Harness) ........................................................ 1
33 580039499 Connector ................................................................................................... 1
33 580039500 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
33 580039513 Terminal ..................................................................................................... 4
33 580019119 Plug ............................................................................................................ 2

7-74 ©2021 Yale Materials Handling Corporation A909


04-10 P21799

WIRE HARNESS
RIGHT HAND CHASSIS – GM 5.7L LPG

ITEM PART NO. DESCRIPTION QTY


34 ..... Connector Assembly (To MLM Harness) ....................................................... 1
34 580042221 Connector (DTM PLU 8-Socket) ................................................................ 1
34 580042222 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
34 580039513 Terminal ..................................................................................................... 5
34 580019119 Plug ............................................................................................................ 3
35 ..... Connector Assembly (Endcap) ....................................................................... 1
35 580042219 Connector (8 Pin) ....................................................................................... 1
35 580019119 Plug ............................................................................................................ 2
36 ..... Connector Assembly (To Transmission Harness) .......................................... 1
36 580036981 Connector (DTM PLU 12-Socket) .............................................................. 1
36 580036986 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
36 580039513 Terminal ..................................................................................................... 12
37 ..... Connector Assembly (Ignition Fuse) .............................................................. 1
37 580063571 Fuse Holder ................................................................................................ 1
37 580025568 Fuse (7.5 Amp) .......................................................................................... 1
38 ..... Connector Assembly (Battery Fuse) .............................................................. 1
38 580063571 Fuse Holder ................................................................................................ 1
38 580025568 Fuse (7.5 Amp) .......................................................................................... 1
39 ..... Connector Assembly (Endcap) ....................................................................... 1
39 580036910 Connector ................................................................................................... 1
40 ..... Connector Assembly (Impact Sensor) ............................................................ 1
40 580020943 Connector (4-Way) ..................................................................................... 1
40 580020944 Connector (Secondary Lock) ..................................................................... 1
40 505968568 Terminal (Socket) ....................................................................................... 4
41 ..... Connector Assembly (Power Distribution Module) ......................................... 1
41 580034504 Connector ................................................................................................... 1
41 580034509 Lock ............................................................................................................ 1
41 505968505 Seal ............................................................................................................ 7
41 504288730 Seal ............................................................................................................ 1
41 504288733 Terminal ..................................................................................................... 4
41 580034658 Terminal ..................................................................................................... 3
42 ..... Connector Assembly (Power Distribution Module) ......................................... 1
42 580034505 Connector ................................................................................................... 1
42 580034509 Lock ............................................................................................................ 1
42 505968505 Seal ............................................................................................................ 5
42 504288730 Seal ............................................................................................................ 1
42 504288733 Terminal ..................................................................................................... 6
42 580034658 Terminal ..................................................................................................... 1
42 580023845 Seal (Purple) .............................................................................................. 2
43 ..... Connector Assembly (Horn) ........................................................................... 1
43 580033515 Connector ................................................................................................... 1
43 580033537 Connector Lock .......................................................................................... 1
43 520045805 Seal ............................................................................................................ 2
43 520045804 Terminal ..................................................................................................... 3
43 580026649 Wire Seal (White) ....................................................................................... 1
44 ..... Connector Assembly (Power Distribution Module) ......................................... 1
44 580034507 Connector ................................................................................................... 1
44 580034509 Lock ............................................................................................................ 1
44 504288730 Seal ............................................................................................................ 1
44 505968505 Seal ............................................................................................................ 7

A909 ©2021 Yale Materials Handling Corporation 7-75


P21799 04-10

WIRE HARNESS
RIGHT HAND CHASSIS – GM 5.7L LPG

ITEM PART NO. DESCRIPTION QTY


44 580034658 Terminal ..................................................................................................... 7
45 ..... Connector Assembly (Power Distribution Module) ......................................... 1
45 580034506 Connector ................................................................................................... 1
45 580034509 Lock ............................................................................................................ 1
45 505968505 Seal ............................................................................................................ 8
45 504288733 Terminal ..................................................................................................... 5
45 580034658 Terminal ..................................................................................................... 3
46 ..... Connector Assembly (To Lights/Cab Harness) .............................................. 1
46 580040820 Connector ................................................................................................... 1
46 580040821 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
46 580050627 Terminal ..................................................................................................... 4
47 ..... Connector Assembly (Endcap) ....................................................................... 1
47 580040822 Connector (DTP REC 4-Pin) ...................................................................... 1
47 505968566 Plug ............................................................................................................ 4
48 ..... Connector Assembly (Accessory One) .......................................................... 1
48 580043915 Connector (Secondary Lock) ..................................................................... 1
48 580043467 Connector ................................................................................................... 1
48 580050627 Terminal ..................................................................................................... 1
49 ..... Connector Assembly (Endcap) ....................................................................... 1
49 580032038 Connector (DTP Rec) ................................................................................. 1
49 505968566 Plug ............................................................................................................ 2
50 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
50 580036981 Connector (DTM PLU 12-Socket) .............................................................. 1
50 580039502 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
50 580039513 Terminal ..................................................................................................... 6
50 580019119 Plug ............................................................................................................ 6
51 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
51 580036982 Connector (STM PLU 12-Socket) .............................................................. 1
51 580039502 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
51 580039513 Terminal ..................................................................................................... 6
51 580019119 Plug ............................................................................................................ 6
52 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
52 580036984 Connector ................................................................................................... 1
52 580039502 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
52 580039513 Terminal ..................................................................................................... 4
52 580019119 Plug ............................................................................................................ 8

7-76 ©2021 Yale Materials Handling Corporation A909


04-10 P21799

NOTES

A909 ©2021 Yale Materials Handling Corporation 7-77


P20942 03-09

WIRE HARNESS (FIGURE 7-33)


REAR — CUMMINS QSB 3.3L DIESEL

7-78 ©2021 Yale Materials Handling Corporation A909


03-09 P20942

WIRE HARNESS
REAR – CUMMINS QSB 3.3L DIESEL

ITEM PART NO. DESCRIPTION QTY


580090076 Wire Harness (Rear) ........................................................................................... 1
1 ..... Connector Assembly (To Right Hand Chassic Harness) ............................... 1
1 580071962 Housing ...................................................................................................... 1
1 505972507 Connector (DT REC 8-Pin) (Secondary Lock) ........................................... 1
1 505968514 Terminal (Pin) ............................................................................................. 7
1 580019119 Plug ............................................................................................................ 1
2 910065119 Conduit ........................................................................................................... AR
3 580030878 Clip ................................................................................................................. 2
4 ..... Connector Assembly (To Keyswitch Harness) ............................................... 1
4 580021087 Connector (2 Way) ..................................................................................... 1
4 580021088 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
4 505968568 Terminal (Socket) ....................................................................................... 2
5 ..... Connector Assembly (Endcap) ....................................................................... 1
5 580071066 Connector ................................................................................................... 1
6 ..... Connector Assembly (Coolant Level) ............................................................. 1
6 580033516 Connector (M/P 150 PLU 3-Terminal) ........................................................ 1
6 580033537 Connector Lock (Secondary Lock) ............................................................. 1
6 520045804 Terminal ..................................................................................................... 3
6 580026649 Wire Seal (White) ....................................................................................... 3
7 580044908 Conduit ........................................................................................................... AR
8 ..... Connector Assembly (Backup Alarm) ............................................................ 1
8 580021087 Connector (2 Way) ..................................................................................... 1
8 580021088 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
8 505968568 Terminal (Socket) ....................................................................................... 2
9 ..... Connector Assembly (Endcap) ....................................................................... 1
9 580071066 Connector ................................................................................................... 1

A909 ©2021 Yale Materials Handling Corporation 7-79


P21843 04-10

WIRE HARNESS (FIGURE 7-34)


REAR — GM 5.7L LPG

7-80 ©2021 Yale Materials Handling Corporation A909


04-10 P21843

WIRE HARNESS
REAR – GM 5.7L LPG

ITEM PART NO. DESCRIPTION QTY


..... ..8803565 ............................................................................................................ 1
1 ..... Connector Assembly (RH Chassis Harness) ................................................. 1
1 580023951 Connector ................................................................................................... 1
1 505968514 Terminal (Pin) ............................................................................................. 6
1 518806641 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
2 910065119 Conduit ........................................................................................................... AR
3 580030878 Clip ................................................................................................................. 2
4 ..... Connector Assembly (Hood Switch Harness) ................................................ 1
4 580021087 Connector (2 Way) ..................................................................................... 1
4 505968568 Terminal (Socket) ....................................................................................... 2
4 580021088 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
5 ..... Connector Assembly ...................................................................................... 1
5 580071066 Connector ................................................................................................... 1
6 ..... Connector Assembly (Backup Alarm) ............................................................ 1
6 580021087 Connector (2 Way) ..................................................................................... 1
6 505968568 Terminal (Socket) ....................................................................................... 2
6 580021088 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
7 580044908 Conduit ........................................................................................................... AR
8 580030876 Clip (Conduit) ................................................................................................. 4
9 ..... Connector Assembly (Coolant Level) ............................................................. 1
9 582022672 Connector ................................................................................................... 1
9 504288733 Terminal ..................................................................................................... 2
9 580023845 Seal (Purple) .............................................................................................. 2
9 520045069 Terminal (Secondary Lock) ........................................................................ 1
10 ..... Connector Assembly ...................................................................................... 1
10 520045068 Connector ................................................................................................... 1
10 504288730 Seal ............................................................................................................ 2
10 520045069 Terminal (Secondary Lock) ........................................................................ 1

A909 ©2021 Yale Materials Handling Corporation 7-81


P20943 03-09

WIRE HARNESS (COWL) (FIGURE 7-35)


WITH FORWARD AND REVERSE LEVER — WITHOUT RETURN TO SET TILT AND MODULATED BRAKES

7-82 ©2021 Yale Materials Handling Corporation A909


03-09 P20943

WIRE HARNESS (COWL)


WITH FORWARD AND REVERSE LEVER – WITHOUT RETURN TO SET TILT AND MODULATED BRAKES

ITEM PART NO. DESCRIPTION QTY


580093229 Wire Harness (Cowl) ........................................................................................... 1
582004775 Wire Harness (Cowl) (Alternate Part) ................................................................. 1
1 ..... Connector Assembly (To Right Hand Chassis Harness) ............................... 1
1 580020943 Connector (4-Way) ..................................................................................... 1
1 580020944 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
1 505968568 Terminal (Socket) ....................................................................................... 4
2 ..... Connector Assembly (Vehicle Systems Manager) ......................................... 1
2 580036982 Connector (STM PLU 12-Socket) .............................................................. 1
2 580036986 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
2 580039513 Terminal ..................................................................................................... 7
2 580019119 Plug ............................................................................................................ 5
3 580041641 Conduit ........................................................................................................... AR
4 910065119 Conduit ........................................................................................................... AR
5 580040120 Clip ................................................................................................................. 1
6 ..... Connector Assembly (Accelerator Pedal Sensor) .......................................... 1
6 580038661 Connector ................................................................................................... 1
6 580039158 Terminal ..................................................................................................... 6
7 580030878 Clip ................................................................................................................. 1
8 520038855 Conduit ........................................................................................................... 1
9 580030878 Clip ................................................................................................................. 3
10 ..... Connector Assembly (Accumulator Pressure) ............................................... 1
10 580027620 Connector Body ......................................................................................... 2
11 580044908 Conduit ........................................................................................................... AR
12 ..... Connector Assembly (Brake Pressure) .......................................................... 1
12 580063697 Connector ................................................................................................... 1
12 580063751 Connector (Secondary Lock) ..................................................................... 1
12 580044852 Terminal (Socket) ....................................................................................... 3
12 580044854 Seal ............................................................................................................ 3
13 ..... Connector Assembly (Park Brake) ................................................................. 1
13 580019139 Connector (3-Way) ..................................................................................... 1
13 580019140 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
13 505968568 Terminal (Socket) ....................................................................................... 3
13 580094544 Connector (Alternate Part) ......................................................................... 1
13 580094546 Terminal (Alternate Part) ............................................................................ 3
14 ..... Connector Assembly (Brake Pedal) ............................................................... 1
14 580019139 Connector (3-Way) ..................................................................................... 1
14 580019140 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
14 505968568 Terminal (Socket) ....................................................................................... 3
14 580094544 Connector (Alternate Part) ......................................................................... 1
14 580094546 Terminal (Alternate Part) ............................................................................ 3
15 580025560 Clip ................................................................................................................. 1
16 580026808 Clip ................................................................................................................. 2
17 520045672 Conduit ........................................................................................................... AR
18 ..... Connector Assembly (Endcap with Resistor) ................................................. 1
18 580037670 Connector (With Resistor) .......................................................................... 1
19 ..... Connector Assembly (Bus Terminal 1) ........................................................... 1
19 580020943 Connector (4-Way) ..................................................................................... 1
19 580020944 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
19 505968568 Terminal (Socket) ....................................................................................... 4
20 ..... Connector Assembly (Display) ....................................................................... 1

A909 ©2021 Yale Materials Handling Corporation 7-83


P20943 03-09

WIRE HARNESS (COWL)


WITH FORWARD AND REVERSE LEVER – WITHOUT RETURN TO SET TILT AND MODULATED BRAKES

ITEM PART NO. DESCRIPTION QTY


20 580036981 Connector (DTM PLU 12-Socket) .............................................................. 1
20 580036986 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
20 580019119 Plug ............................................................................................................ 7
20 580039513 Terminal ..................................................................................................... 5
21 ..... Connector Assembly (J1939 Diagnostic) ....................................................... 1
21 580051703 Connector (DT PLU 3-Socket, With Flange) .............................................. 1
21 580039194 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
21 505968568 Terminal (Socket) ....................................................................................... 3
22 580051704 Dust Cap (For Diagnostic Cable) ................................................................... 1
23 ..... Connector Assembly (Horn Button) ................................................................ 1
23 580021087 Connector (2 Way) ..................................................................................... 1
23 580021088 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
23 505968568 Terminal (Socket) ....................................................................................... 2
24 580039764 Clip ................................................................................................................. 1
25 ..... Connector Assembly (Vehicle Systems Manager) ......................................... 1
25 580036984 Connector ................................................................................................... 1
25 580036986 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
25 580039513 Terminal ..................................................................................................... 7
25 580019119 Plug ............................................................................................................ 5
26 ..... Connector Assembly (To Right Hand Chassis Harness) ............................... 1
26 580026816 Connector (DT REC 12-Pin) ...................................................................... 1
26 505972589 Secondary Lock (Secondary Lock) ............................................................ 1
26 505968514 Terminal (Pin) ............................................................................................. 7
26 580019119 Plug ............................................................................................................ 5

7-84 ©2021 Yale Materials Handling Corporation A909


03-09 P20943

NOTES

A909 ©2021 Yale Materials Handling Corporation 7-85


P20944 03-09

WIRE HARNESS (COWL) (FIGURE 7-36)


WITH FOOT DIRECTIONAL CONTROL PEDAL — WITH RETURN TO SET TILT AND MODULATED BRAKES

7-86 ©2021 Yale Materials Handling Corporation A909


03-09 P20944

WIRE HARNESS (COWL)


WITH FOOT DIRECTIONAL CONTROL PEDAL – WITH RETURN TO SET TILT AND MODULATED BRAKES

ITEM PART NO. DESCRIPTION QTY


580093227 Wire Harness (Cowl) ........................................................................................... 1
582004774 Wire Harness (Cowl) (Alternate Part) ................................................................. 1
1 ..... Connector Assembly (To Right Hand Chassis Harness) ............................... 1
1 580020943 Connector (4-Way) ..................................................................................... 1
1 580020944 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
1 505968568 Terminal (Socket) ....................................................................................... 4
2 ..... Connector Assembly (Vehicle Systems Manager) ......................................... 1
2 580036982 Connector (STM PLU 12-Socket) .............................................................. 1
2 580036986 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
2 580039513 Terminal ..................................................................................................... 11
2 580019119 Plug ............................................................................................................ 1
3 580041641 Conduit ........................................................................................................... AR
4 580039764 Clip ................................................................................................................. 1
5 910065119 Conduit ........................................................................................................... AR
6 580040120 Clip ................................................................................................................. 1
7 ..... Connector Assembly (To Foot Directional Control Pedal) .............................. 1
7 580020943 Connector (4-Way) ..................................................................................... 1
7 580020944 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
7 505968568 Terminal (Socket) ....................................................................................... 4
8 ..... Connector Assembly (Endcap) ....................................................................... 1
8 580036910 Connector ................................................................................................... 1
9 520038855 Conduit ........................................................................................................... AR
10 ..... Connector Assembly (Accelerator Pedal Sensor) .......................................... 1
10 580038661 Connector ................................................................................................... 1
10 580039158 Terminal ..................................................................................................... 6
11 580030878 Clip ................................................................................................................. 4
12 ..... Connector Assembly (Accumulator Pressure) ............................................... 1
12 580027620 Connector Body ......................................................................................... 2
13 ..... Connector Assembly (Brake Pressure) .......................................................... 1
13 580063697 Connector ................................................................................................... 1
13 580063751 Connector (Secondary Lock) ..................................................................... 1
13 580044852 Terminal (Socket) ....................................................................................... 3
13 580044854 Seal ............................................................................................................ 3
14 580044908 Conduit ........................................................................................................... AR
15 ..... Connector Assembly (To Mast Harness) ....................................................... 1
15 580019139 Connector (3-Way) ..................................................................................... 1
15 580019140 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
15 505968568 Terminal (Socket) ....................................................................................... 3
16 ..... Connector Assembly (Endcap) ....................................................................... 1
16 580010571 Connector (End Cap) ................................................................................. 1
17 ..... Connector Assembly (Park Brake) ................................................................. 1
17 580019139 Connector (3-Way) ..................................................................................... 1
17 580019140 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
17 505968568 Terminal (Socket) ....................................................................................... 3
17 580094544 Connector (Alternate Part) ......................................................................... 1
17 580094546 Terminal (Alternate Part) ............................................................................ 3
18 ..... Connector Assembly (Brake Pedal) ............................................................... 1
18 580019139 Connector (3-Way) ..................................................................................... 1
18 580019140 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
18 505968568 Terminal (Socket) ....................................................................................... 3

A909 ©2021 Yale Materials Handling Corporation 7-87


P20944 03-09

WIRE HARNESS (COWL)


WITH FOOT DIRECTIONAL CONTROL PEDAL – WITH RETURN TO SET TILT AND MODULATED BRAKES

ITEM PART NO. DESCRIPTION QTY


18 580094544 Connector (Alternate Part) ......................................................................... 1
18 580094546 Terminal (Alternate Part) ............................................................................ 3
19 580025560 Clip ................................................................................................................. 1
20 580026808 Clip ................................................................................................................. 1
21 520045672 Conduit ........................................................................................................... AR
22 ..... Connector Assembly (Endcap with Resistor) ................................................. 1
22 580037670 Connector (With Resistor) .......................................................................... 1
23 ..... Connector Assembly) (Bus Terminal 1) ......................................................... 1
23 580020943 Connector (4-Way) ..................................................................................... 1
23 580020944 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
23 505968568 Terminal (Socket) ....................................................................................... 4
24 ..... Connector Assembly (Display) ....................................................................... 1
24 580036981 Connector (DTM PLU 12-Socket) .............................................................. 1
24 580036986 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
24 580039513 Terminal ..................................................................................................... 5
24 580019119 Plug ............................................................................................................ 7
25 ..... Connector Assembly) (J1939 Diagnostic) ...................................................... 1
25 580051703 Connector (DT PLU 3-Socket, With Flange) .............................................. 1
25 580039194 Connector (Secondary Lock) ..................................................................... 1
25 505968568 Terminal (Socket) ....................................................................................... 3
26 580051704 Dust Cap (For Diagnostic Cable) ................................................................... 1
27 ..... Connector Assembly (Horn Button) ................................................................ 1
27 580021088 Connector (Secondary Lock) ..................................................................... 1
27 505968568 Terminal (Socket) (Secondary Lock) .......................................................... 1
27 580039513 Terminal ..................................................................................................... 7
27 580019119 Plug ............................................................................................................ 5
28 ..... Connector Assembly (Vehicle Systems Manager) ......................................... 1
28 580036982 Connector (STM PLU 12-Socket) .............................................................. 1
28 580036986 Connector (Secondary Lock) ..................................................................... 1
28 580039513 Terminal ..................................................................................................... 7
28 580019119 Plug ............................................................................................................ 5
29 ..... Connector Assembly (To Right Hand Chassis Harness) ............................... 1
29 580026816 Connector (DT REC 12-Pin) ...................................................................... 1
29 505972589 Secondary Lock ......................................................................................... 1
29 505968514 Terminal (Pin) ............................................................................................. 10
29 580019119 Plug ............................................................................................................ 2

7-88 ©2021 Yale Materials Handling Corporation A909


03-09 P20944

NOTES

A909 ©2021 Yale Materials Handling Corporation 7-89


P20945 04-09

WIRE HARNESS (FIGURE 7-37)


ALTERNATOR-D — CUMMINS QSB 3.3L DIESEL

7-90 ©2021 Yale Materials Handling Corporation A909


04-09 P20945

WIRE HARNESS
ALTERNATOR-D – CUMMINS QSB 3.3L DIESEL

ITEM PART NO. DESCRIPTION QTY


580096446 Wire Harness (Alternator) ................................................................................... 1
1 580062216 E-Ring (Alternator Ground) ........................................................................ 1
2 ..... Connector Assembly (Alternator) ................................................................... 1
2 580073617 Connector ................................................................................................... 1
3 580022993 Connector ................................................................................................... 1
4 520045804 Terminal ..................................................................................................... 1
5 580027612 Plug (Cavity Plug) ...................................................................................... 1
6 520045805 Seal ............................................................................................................ 1
7 ..... Connector Assembly (Alternator Fuse) .......................................................... 1
7 580075791 Receptacle ................................................................................................. 1
8 580075792 Pin .............................................................................................................. 1
9 518793625 Clamp ............................................................................................................. 1
10 580006526 E-Ring ............................................................................................................ 1
11 580006526 E-Ring ............................................................................................................ 1
12 580088535 E Ftg Spade Term #10 ................................................................................... 1
13 580025559 Clip ................................................................................................................. 1
14 ..... Connector Assembly (To RH Chassis Harness) ............................................ 1
14 580022893 Connector (2 Pin) ....................................................................................... 1
15 505968540 Connector (Secondary Lock) ..................................................................... 1
16 505968514 Terminal (Pin) ............................................................................................. 1
17 580019119 Plug ............................................................................................................ 1
18 ..... Connector Assembly (To RH Chassis Harness) ............................................ 1
18 580032038 Connector (DTP Rec) ................................................................................. 1
19 580032039 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
20 150121835 Terminal ..................................................................................................... 2
a 520038855 Conduit ........................................................................................................... 1
a 520045672 Conduit ........................................................................................................... 1

FOOTNOTES:
a Not Illustrated

A909 ©2021 Yale Materials Handling Corporation 7-91


P20946 04-09

WIRE HARNESS (FIGURE 7-38)


SEALED ALTERNATOR-DS — CUMMINS QSB 3.3L DIESEL

7-92 ©2021 Yale Materials Handling Corporation A909


04-09 P20946

WIRE HARNESS
SEALED ALTERNATOR-DS – CUMMINS QSB 3.3L DIESEL

ITEM PART NO. DESCRIPTION QTY


580096449 Wire Harness (Sealed Alternator) ....................................................................... 1
1 580062216 E-Ring ............................................................................................................ 1
2 ..... Connector Assembly (Alternator D +) ............................................................. 1
2 580056380 E-Ring ........................................................................................................ 1
3 505970552 Boot ............................................................................................................ 1
4 ..... Connector Assembly (Alternator Field) .......................................................... 1
4 504450740 Connector Body ......................................................................................... 1
5 504450761 Terminal ..................................................................................................... 1
6 ..... Connector Assembly (Alternator Excite) ........................................................ 1
6 504450740 Connector Body ......................................................................................... 1
7 504450761 Terminal ..................................................................................................... 1
8 ..... Connector Assembly (Alternator Fuse) .......................................................... 1
8 580075791 Receptacle ................................................................................................. 1
9 580075792 Pin .............................................................................................................. 1
10 518793625 Clamp ............................................................................................................. 1
11 580088535 E Ftg Spade Term #10 ................................................................................... 1
12 580006526 E-Ring ............................................................................................................ 1
13 580006526 E-Ring ............................................................................................................ 1
14 580025559 Clip ................................................................................................................. 1
15 ..... Connector Assembly (To Right Hand Chassis Harness) ............................... 1
15 580032038 Connector (DTP Rec) ................................................................................. 1
16 580032039 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
17 150121835 Terminal ..................................................................................................... 2
18 ..... Connector Assembly (To Right Hand Chassis Harness) ............................... 1
18 580022893 Connector (2 Pin) ....................................................................................... 1
19 505968540 Connector (Secondary Lock) ..................................................................... 1
20 505968514 Terminal (Pin) ............................................................................................. 1
21 580019119 Plug ............................................................................................................ 1
22 ..... Connector Assembly (Disconnect Switch Link) .............................................. 1
22 504450741 Connector Body ......................................................................................... 1
23 580049322 Terminal ..................................................................................................... 1
24 504450740 Connector Body ......................................................................................... 1
25 504450761 Terminal ..................................................................................................... 1
26 ..... Connector Assembly (Disconnect Switch Link) .............................................. 1
26 504450741 Connector Body ......................................................................................... 1
27 580049322 Terminal ..................................................................................................... 1
28 504450740 Connector Body ......................................................................................... 1
29 504450761 Terminal ..................................................................................................... 1
30 580025560 Clip ................................................................................................................. 2
31 580054380 Clip ................................................................................................................. 3
32 ..... Connector Assembly (Disconnect Switch) ..................................................... 1
32 580056380 E-Ring ........................................................................................................ 1
33 505970552 Boot ............................................................................................................ 1
34 ..... Connector Assembly (Disconnect Switch) ..................................................... 1
34 580056380 E-Ring ........................................................................................................ 1
35 505970552 Boot ............................................................................................................ 1
a 580044908 Conduit ........................................................................................................... AR
a 520045672 Conduit ........................................................................................................... AR
a 520038855 Conduit ........................................................................................................... AR

A909 ©2021 Yale Materials Handling Corporation 7-93


P20946 04-09

FOOTNOTES:
a Not Illustrated

7-94 ©2021 Yale Materials Handling Corporation A909


04-09 P20946

NOTES

A909 ©2021 Yale Materials Handling Corporation 7-95


P20947 03-09

WIRE HARNESS (FIGURE 7-39)


TRANSMISSION — THREE SPEED

7-96 ©2021 Yale Materials Handling Corporation A909


03-09 P20947

WIRE HARNESS
TRANSMISSION – THREE SPEED

ITEM PART NO. DESCRIPTION QTY


580090664 Wire Harness (Transmission, Three Speed) ...................................................... 1
1 ..... Connector Assembly (Sump Temperature) .................................................... 1
1 580022866 Connector (2-Way) ..................................................................................... 1
1 580025558 Terminal ..................................................................................................... 2
1 580049815 Seal ............................................................................................................ 2
2 580044908 Conduit ........................................................................................................... AR
3 ..... Connector Assembly (Intermediate Speed) ................................................... 1
3 580019139 Connector (3-Way) ..................................................................................... 1
3 580019140 Connector (Secondary Lock) ..................................................................... 1
3 505968568 Terminal (Socket) ....................................................................................... 3
4 910065119 Conduit ........................................................................................................... AR
5 ..... Connector Assembly (To Right Hand Chassis Harness) ............................... 1
5 580069704 Connector (DTM REC 12-Pin) ................................................................... 1
5 580069705 Connector (Secondary Lock) ..................................................................... 1
5 580019119 Plug ............................................................................................................ 6
5 580041195 Terminal Pin ............................................................................................... 6
6 ..... Connector Assembly (Turbine Shaft RPM) .................................................... 1
6 580022861 Connector (6 Way Housing) ....................................................................... 1
6 580036992 Connector (Secondary Lock) ..................................................................... 1
6 505968568 Terminal (Socket) ....................................................................................... 5
6 580019119 Plug ............................................................................................................ 1
7 520038855 Conduit ........................................................................................................... AR
8 520045672 Conduit ........................................................................................................... AR
9 ..... Connector Assembly (Buss Bar) .................................................................... 1
9 580036941 Connector ................................................................................................... 1
9 580026813 Connector (Secondary Lock) ..................................................................... 1
9 505968568 Terminal (Socket) ....................................................................................... 12
10 ..... Connector Assembly (Bus Bar) ...................................................................... 1
10 580063570 Connector ................................................................................................... 1
11 ..... Connector Assembly (APC214-CRP129) ....................................................... 1
11 580063572 Connector ................................................................................................... 1
11 520045873 Plug ............................................................................................................ 10
11 580039158 Terminal ..................................................................................................... 20
12 ..... Connector Assembly (APC-CRP129) ............................................................. 1
12 580063573 Connector ................................................................................................... 1
12 520045873 Plug ............................................................................................................ 4
12 580039158 Terminal ..................................................................................................... 14
13 580041641 Conduit ........................................................................................................... AR
14 580070400 Clip ................................................................................................................. 1
15 580044908 Conduit ........................................................................................................... AR
16 ..... Connector Assembly (Forward One Solenoid) ............................................... 1
16 580021087 Connector (2 Way) ..................................................................................... 1
16 580021088 Connector (Secondary Lock) ..................................................................... 1
16 505968568 Terminal (Socket) ....................................................................................... 2
17 ..... Connector Assembly (Range Two Solenoid) ................................................. 1
17 580021087 Connector (2 Way) ..................................................................................... 1
17 580021088 Connector (Secondary Lock) ..................................................................... 1
17 505968568 Terminal (Socket) ....................................................................................... 2
18 ..... Connector Assembly (Forward Two Solenoid) ............................................... 1
18 580021087 Connector (2 Way) ..................................................................................... 1

A909 ©2021 Yale Materials Handling Corporation 7-97


P20947 03-09

WIRE HARNESS
TRANSMISSION – THREE SPEED

ITEM PART NO. DESCRIPTION QTY


18 580021088 Connector (Secondary Lock) ..................................................................... 1
18 505968568 Terminal (Socket) ....................................................................................... 2
19 ..... Connector Assembly (Range One Solenoid) ................................................. 1
19 580021087 Connector (2 Way) ..................................................................................... 1
19 580021088 Connector (Secondary Lock) ..................................................................... 1
19 505968568 Terminal (Socket) ....................................................................................... 1
20 ..... Connector Assembly (Reverse One Solenoid) ............................................... 1
20 580021087 Connector (2 Way) ..................................................................................... 1
20 580021088 Connector (Secondary Lock) ..................................................................... 1
20 505968568 Terminal (Socket) ....................................................................................... 1
21 ..... Connector Assembly (Reverse One Pressure) .............................................. 1
21 580063697 Connector ................................................................................................... 1
21 580063751 Connector (Secondary Lock) ..................................................................... 1
21 580044852 Terminal (Socket) ....................................................................................... 3
21 580044854 Seal ............................................................................................................ 3
22 ..... Connector Assembly (Range One Pressure) ................................................. 1
22 580063697 Connector ................................................................................................... 1
22 580063751 Connector (Secondary Lock) ..................................................................... 1
22 580044852 Terminal (Socket) ....................................................................................... 3
22 580044854 Seal ............................................................................................................ 3
23 ..... Connector Assembly (Forward Two Pressure) .............................................. 1
23 580063697 Connector ................................................................................................... 1
23 580063751 Connector (Secondary Lock) ..................................................................... 1
23 580044852 Terminal (Socket) ....................................................................................... 3
23 580044854 Seal ............................................................................................................ 3
24 ..... Connector Assembly (Range Two Pressure) ................................................. 1
24 580063697 Connector ................................................................................................... 1
24 580063751 Connector (Secondary Lock) ..................................................................... 1
24 580044852 Terminal (Socket) ....................................................................................... 3
24 580044854 Seal ............................................................................................................ 3
25 ..... Connector Assembly (Forward One Pressure) .............................................. 1
25 580063697 Connector ................................................................................................... 1
25 580063751 Connector (Secondary Lock) ..................................................................... 1
25 580044852 Terminal (Socket) ....................................................................................... 3
25 580044854 Seal ............................................................................................................ 3
26 ..... Connector Assembly (Tail Shaft RPM) ........................................................... 1
26 580022861 Connector (6 Way Housing) ....................................................................... 1
26 580036992 Connector (Secondary Lock) ..................................................................... 1
26 505968568 Terminal (Socket) ....................................................................................... 5
26 580019119 Plug ............................................................................................................ 1
27 504232281 Conduit ........................................................................................................... AR

7-98 ©2021 Yale Materials Handling Corporation A909


03-09 P20947

NOTES

A909 ©2021 Yale Materials Handling Corporation 7-99


P20948 03-09

WIRE HARNESS (FIGURE 7-40)


ELECTRONIC CONTROL VALVE — THREE FUNCTION

7-100 ©2021 Yale Materials Handling Corporation A909


03-09 P20948

WIRE HARNESS
ELECTRONIC CONTROL VALVE – THREE FUNCTION

ITEM PART NO. DESCRIPTION QTY


580040090 Wire Harness (Control Valve) ............................................................................. 1
1 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
1 580036941 Connector ................................................................................................... 1
1 505968568 Terminal (Socket) ....................................................................................... 9
1 505968566 Plug ............................................................................................................ 3
1 580026813 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
2 580025559 Clip ................................................................................................................. 4
3 ..... Connector Assembly (2A Tilt) ......................................................................... 1
3 580038186 Connector ................................................................................................... 1
3 580049815 Seal ............................................................................................................ 2
3 580025558 Terminal ..................................................................................................... 2
4 505970552 Boot ................................................................................................................ 4
5 ..... Connector Assembly (2B Tilt) ......................................................................... 1
5 580038186 Connector ................................................................................................... 1
5 580049815 Seal ............................................................................................................ 2
5 580025558 Terminal ..................................................................................................... 2
6 ..... Connector Assembly (3B Auxiliary 1) ............................................................. 1
6 580022866 Connector (2-Way) ..................................................................................... 1
6 580049815 Seal ............................................................................................................ 2
6 580025558 Terminal ..................................................................................................... 2
7 ..... Connector Assembly (3A Auxiliary 1) ............................................................. 1
7 580022866 Connector (2-Way) ..................................................................................... 1
7 580049815 Seal ............................................................................................................ 2
7 580025558 Terminal ..................................................................................................... 2
8 ..... Connector Assembly (Lift) .............................................................................. 1
8 580021087 Connector (2 Way) ..................................................................................... 1
8 505968568 Terminal (Socket) ....................................................................................... 2
8 580021088 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
9 ..... Connector Assembly (Lower) ......................................................................... 1
9 580021087 Connector (2 Way) ..................................................................................... 1
9 505968568 Terminal (Socket) ....................................................................................... 2
9 580021088 Connector (Secondary Lock) (Secondary Lock) ........................................ 1

A909 ©2021 Yale Materials Handling Corporation 7-101


P20949 03-09

WIRE HARNESS (FIGURE 7-41)


ELECTRONIC CONTROL VALVE — FOUR FUNCTION

7-102 ©2021 Yale Materials Handling Corporation A909


03-09 P20949

WIRE HARNESS
ELECTRONIC CONTROL VALVE – FOUR FUNCTION

ITEM PART NO. DESCRIPTION QTY


580038751 Wire Harness (Control Valve) ............................................................................. 1
1 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
1 580036941 Connector ................................................................................................... 1
1 505968568 Terminal (Socket) ....................................................................................... 12
1 580026813 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
2 580025559 Clip ................................................................................................................. 4
3 ..... Connector Assembly (2A Tilt) ......................................................................... 1
3 580038186 Connector ................................................................................................... 1
3 580049815 Seal ............................................................................................................ 2
3 580025558 Terminal ..................................................................................................... 2
4 505970552 Boot ................................................................................................................ 6
5 580022878 Connector (4A Auxiliary 2) ............................................................................. 1
5 580049815 Seal ............................................................................................................ 2
5 580025558 Terminal ..................................................................................................... 2
6 580022878 Connector (4B Auxiliary 2) ............................................................................. 1
6 580049815 Seal ............................................................................................................ 2
6 580025558 Terminal ..................................................................................................... 2
7 ..... Connector Assembly (2B Tilt) ......................................................................... 1
7 580038186 Connector ................................................................................................... 1
7 580049815 Seal ............................................................................................................ 2
7 580025558 Terminal ..................................................................................................... 2
8 ..... Connector Assembly (3B Auxiliary 1) ............................................................. 1
8 580022866 Connector (2-Way) ..................................................................................... 1
8 580049815 Seal ............................................................................................................ 2
8 580025558 Terminal ..................................................................................................... 2
9 ..... Connector Assembly (3A Auxiliary 1) ............................................................. 1
9 580022866 Connector (2-Way) ..................................................................................... 1
9 580049815 Seal ............................................................................................................ 2
9 580025558 Terminal ..................................................................................................... 2
10 ..... Connector Assembly (Lift) .............................................................................. 1
10 580021087 Connector (2 Way) ..................................................................................... 1
10 505968568 Terminal (Socket) ....................................................................................... 2
10 580021088 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
11 ..... Connector Assembly (Lower) ......................................................................... 1
11 580021087 Connector (2 Way) ..................................................................................... 1
11 505968568 Terminal (Socket) ....................................................................................... 2
11 580021088 Connector (Secondary Lock) (Secondary Lock) ........................................ 1

A909 ©2021 Yale Materials Handling Corporation 7-103


P20950 03-09

WIRE HARNESS (FIGURE 7-42)


LIGHTS WITH OVERHEAD GUARD

7-104 ©2021 Yale Materials Handling Corporation A909


03-09 P20950

WIRE HARNESS
LIGHTS WITH OVERHEAD GUARD

ITEM PART NO. DESCRIPTION QTY


580086521 Wire Harness (Lights) ......................................................................................... 1
1 ..... Connector Assembly (Harness Attachment) .................................................. 1
1 580036943 Connector ................................................................................................... 1
1 580026813 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
1 505968568 Terminal (Socket) ....................................................................................... 3
1 580019119 Plug ............................................................................................................ 9
2 ..... Connector Assembly (RH Chassis) ................................................................ 1
2 580040822 Connector (DTP REC 4-Pin) ...................................................................... 1
2 580040823 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
2 580019341 Terminal (Pin) ............................................................................................. 4
3 ..... Connector Assembly (RH Front Work Light) .................................................. 1
3 580021087 Connector (2 Way) ..................................................................................... 1
3 580021088 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
3 505968593 Terminal (Socket) ....................................................................................... 2
4 ..... Connector Assembly (RH Rear Signal) .......................................................... 1
4 580041462 Connector ................................................................................................... 1
4 580045480 Connector (Secondary Lock) ..................................................................... 1
4 520045804 Terminal ..................................................................................................... 4
4 520045805 Seal ............................................................................................................ 1
4 580027612 Plug (Cavity Plug) ...................................................................................... 2
4 580026649 Wire Seal (White) ....................................................................................... 3
5 ..... Connector Assembly (Strobe) ........................................................................ 1
5 580019245 Connector (2 Socket) ................................................................................. 1
5 580019246 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
5 580039513 Terminal ..................................................................................................... 2
6 ..... Connector Assembly (Rear Work Light) ......................................................... 1
6 580021087 Connector (2 Way) ..................................................................................... 1
6 580021088 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
6 505968593 Terminal (Socket) ....................................................................................... 2
7 ..... Connector Assembly (RH Rear Signal) .......................................................... 1
7 580041462 Connector ................................................................................................... 1
7 580045480 Connector (Secondary Lock) ..................................................................... 1
7 520045804 Terminal ..................................................................................................... 4
7 520045805 Seal ............................................................................................................ 1
7 580027612 Plug (Cavity Plug) ...................................................................................... 2
7 580026649 Wire Seal (White) ....................................................................................... 3
8 ..... Connector Assembly (LH Front Work Light) ................................................... 1
8 580021087 Connector (2 Way) ..................................................................................... 1
8 580021088 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
8 505968593 Terminal (Socket) ....................................................................................... 2

A909 ©2021 Yale Materials Handling Corporation 7-105


P21415 10-09

WIRE HARNESS (FIGURE 7-43)


AMBER LIGHTS — 3 STAGE MAST

ITEM PART NO. DESCRIPTION QTY


582004589 Wire Harness ...................................................................................................... 1
1 ..... Connector Assembly (To Light Harness) ....................................................... 1
1 580022894 Connector (3-Way) ..................................................................................... 2
1 520038872 Connector (Secondary Lock) ..................................................................... 1
1 505968514 Terminal (Pin) ............................................................................................. 2
1 580019119 Plug ............................................................................................................ 1
2 504231204 Heat Shrink ..................................................................................................... AR
3 ..... Connector Assembly (To Amber Light) .......................................................... 1
3 580021087 Connector (2 Way) ..................................................................................... 1
3 580021088 Connector (Secondary Lock) ..................................................................... 1
3 505968568 Terminal (Socket) ....................................................................................... 2

7-106 ©2021 Yale Materials Handling Corporation A909


10-09 P21415

NOTES

A909 ©2021 Yale Materials Handling Corporation 7-107


P21416 10-09

WIRE HARNESS (FIGURE 7-44)


JUMPER — HEAD/WORK LIGHTS, 3 STAGE MAST

7-108 ©2021 Yale Materials Handling Corporation A909


10-09 P21416

WIRE HARNESS
JUMPER – HEAD/WORK LIGHTS, 3 STAGE MAST

ITEM PART NO. DESCRIPTION QTY


582004917 Wire Harness ...................................................................................................... 1
1 ..... Connector Assembly (Relay) .......................................................................... 1
1 580010544 Relay .......................................................................................................... 1
2 ..... Connector Assembly (Relay) .......................................................................... 1
2 580010545 Connector Body ......................................................................................... 1
2 580027512 Lock ............................................................................................................ 1
2 520040815 Terminal ..................................................................................................... 4
2 505968505 Seal ............................................................................................................ 4
2 504288730 Seal ............................................................................................................ 1
3 580044908 Conduit ........................................................................................................... AR
4 ..... Connector Assembly (Fuse Holder) ............................................................... 1
4 580063571 Fuse Holder ................................................................................................ 1
4 580025570 Fuse (15 Amp) ........................................................................................... 2
5 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
5 580036982 Connector (STM PLU 12-Socket) .............................................................. 1
5 580036986 Connector (Secondary Lock) ..................................................................... 1
5 580039513 Terminal ..................................................................................................... 7
5 580019119 Plug ............................................................................................................ 5
6 ..... Connector Assembly (Chassis Harness) ........................................................ 1
6 580093218 Connector ................................................................................................... 1
6 580069705 Connector (Secondary Lock) ..................................................................... 1
6 505968566 Plug ............................................................................................................ 6
6 580041195 Terminal Pin ............................................................................................... 6
7 ..... Connector Assembly (Light Cab Harness) ..................................................... 1
7 580091956 Connector ................................................................................................... 1
7 505972589 Secondary Lock ......................................................................................... 1
7 505968566 Plug ............................................................................................................ 4
7 580041195 Terminal Pin ............................................................................................... 8
7 505968514 Terminal (Pin) (Alternate Part) ................................................................... 8
8 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
8 580036943 Connector ................................................................................................... 1
8 580026813 Connector (Secondary Lock) ..................................................................... 1
8 580039513 Terminal ..................................................................................................... 6
8 580019119 Plug ............................................................................................................ 6
8 505968568 Terminal (Socket) (Alternate Part) ............................................................. 6
9 ..... Connector Assembly (Light Harness) ............................................................. 1
9 580040820 Connector ................................................................................................... 1
9 580040821 Connector (Secondary Lock) ..................................................................... 1
9 580050627 Terminal ..................................................................................................... 4
10 ..... Connector Assembly (To Right Hand Chassis Harness) ............................... 1
10 580040822 Connector (DTP REC 4-Pin) ...................................................................... 1
10 580040823 Connector (Secondary Lock) ..................................................................... 1
10 150121835 Terminal ..................................................................................................... 4

A909 ©2021 Yale Materials Handling Corporation 7-109


P21076 05-09

WIRE HARNESS (FIGURE 7-45)


BUZZER

7-110 ©2021 Yale Materials Handling Corporation A909


05-09 P21076

WIRE HARNESS
BUZZER

ITEM PART NO. DESCRIPTION QTY


580093222 Wire Harness (Buzzer) ....................................................................................... 1
1 ..... Connector Assembly (To Light Harness) ....................................................... 1
1 580040820 Connector ................................................................................................... 1
2 580040821 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
3 580050627 Terminal ..................................................................................................... 4
4 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
4 580036982 Connector (STM PLU 12-Socket) .............................................................. 1
5 580036986 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
6 580039513 Terminal ..................................................................................................... 12
7 ..... Connector Assembly (Diode Pack) ................................................................ 1
7 580078403 Kit-Diode .................................................................................................... 1
8 ..... Connector Assembly (Diode Pack) ................................................................ 1
8 580020943 Connector (4-Way) ..................................................................................... 1
9 505968568 Terminal (Socket) ....................................................................................... 3
10 580020944 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
11 580019119 Plug ............................................................................................................ 1
12 ..... Connector Assembly (Buzzer) ........................................................................ 1
12 580019245 Connector (2 Socket) ................................................................................. 1
13 580019246 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
14 580039513 Terminal ..................................................................................................... 2
15 ..... Connector Assembly (To Cowl Harness) ....................................................... 1
15 580093218 Connector ................................................................................................... 1
16 580069705 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
17 580041195 Terminal Pin ............................................................................................... 12
18 ..... Connector Assembly (To RH Chassis Harness) ............................................ 1
18 580040822 Connector (DTP REC 4-Pin) ...................................................................... 1
19 580040823 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
20 150121835 Terminal ..................................................................................................... 4

A909 ©2021 Yale Materials Handling Corporation 7-111


P21076 05-09

NOTES

7-112 ©2021 Yale Materials Handling Corporation A909


SECTION 8

8 TRANSMISSION
CONTENTS

SECTION 8
TRANSMISSION

DESCRIPTION PAGE

CHARGE PUMP .............................................................................................................................................. 8-20


CONTROL VALVE
THREE SPEED TRANSMISSION ............................................................................................................... 8-18
FORWARD CLUTCH HIGH AND OUTPUT SHAFT
THREE SPEED TRANSMISSION - FWD2 ................................................................................................. 8-14
FORWARD CLUTCH LOW AND SECOND SHAFT
THREE SPEED TRANSMISSION - FWD1, RANGE2 ................................................................................ 8-12
PUMP DRIVE .................................................................................................................................................. 8-22
REVERSE CLUTCH AND FIRST SHAFT
THREE SPEED TRANSMISSION - REV1, RANGE 1 ................................................................................ 8-16
TORQUE CONVERTER
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 8-4
TRANSMISSION ASSEMBLY
THREE SPEED - SHEET 1 0F 2 ................................................................................................................. 8-6
THREE SPEED - SHEET 2 OF 2 ................................................................................................................ 8-8
TRANSMISSION COOLING
WITH EXTERNAL OIL COOLER ................................................................................................................ 8-10
TRANSMISSION MOUNT ............................................................................................................................... 8-2

A909 ©2021 Yale Materials Handling Corporation 8-1


P20951 03-09

TRANSMISSION MOUNT (FIGURE 8-1)

8-2 ©2021 Yale Materials Handling Corporation A909


03-09 P20951

TRANSMISSION MOUNT
ITEM PART NO. DESCRIPTION QTY
1 449001023 Capscrew ............................................................................................................ 1
2 504057795
449022013 Lockwasher ......................................................................................................... 1
3 580063482 Washer ............................................................................................................... 1
4 580063480 Crossmember ..................................................................................................... 1
5 580063478 Housing (Bushing) .............................................................................................. 1
6 502566903 Washer ............................................................................................................... 6
7 502565901 Capscrew ............................................................................................................ 2
8 311323023 Capscrew ............................................................................................................ 8
9 580069314 Bracket (Isolator) ................................................................................................ 1
10 580063481 Pin ....................................................................................................................... 1
11 a 580096451 Transmission Assy (Three Speed) ..................................................................... 1
11 b 582003791 Transmission Assy (Three Speed) ..................................................................... 1
12 580063477 Bushing ............................................................................................................... 1
13 580049879 Washer ............................................................................................................... 4
14 580051384 Nut (Flange) ........................................................................................................ 2

FOOTNOTES:
a → S/N A909V01506G b S/N A909V01507G →

A909 ©2021 Yale Materials Handling Corporation 8-3


P20952 03-09

TORQUE CONVERTER (FIGURE 8-2)


CUMMINS QSB 3.3L DIESEL

8-4 ©2021 Yale Materials Handling Corporation A909


03-09 P20952

TORQUE CONVERTER
CUMMINS QSB 3.3L DIESEL

ITEM PART NO. DESCRIPTION QTY


1 580080729 Piston Ring ......................................................................................................... 1
2 580080730 Bearing ............................................................................................................... 1
3 580080731 Snap Ring ........................................................................................................... 1
4 580089185 Baffle And Oil Seal .............................................................................................. 1
5 580089186 Oil Seal ........................................................................................................... 1
6 580048413 Seal ..................................................................................................................... 1
7 580048414 Retaining Ring .................................................................................................... 1
8 580080732 Snap Ring ........................................................................................................... 2
9 580081764 Torque Converter (3.17 Stall Ratio) .................................................................... 1
10 064570800 Snap Ring ........................................................................................................... 1
11 580084772 O-Ring ................................................................................................................ 1
12 580079378 Plug ..................................................................................................................... 1
13 501862901 Snap Ring ........................................................................................................... 1
14 931014902 Capscrew ............................................................................................................ 4
15 502566904 Washer ............................................................................................................... 8
16 580085523 Flex Plate ............................................................................................................ 3
17 580042194 Capscrew ............................................................................................................ 4
580097521 Kit-Gasket ........................................................................................................... 1

A909 ©2021 Yale Materials Handling Corporation 8-5


P20954 03-09

TRANSMISSION ASSEMBLY (FIGURE 8-3)


THREE SPEED — SHEET 1 0F 2

8-6 ©2021 Yale Materials Handling Corporation A909


03-09 P20954

TRANSMISSION ASSEMBLY
THREE SPEED – SHEET 1 0F 2

ITEM PART NO. DESCRIPTION QTY


a 580096451 Transmission Assy (Three Speed) ..................................................................... 1
b 582003791 Transmission Assy (Three Speed) (Three Speed) ............................................. 1
1 580096855 Converter Housing ......................................................................................... 1
2 580080578 Plug (Expansion) ........................................................................................ 1
3 580096856 O-Ring ............................................................................................................ 1
4 580096857 Spacer (Safety Valve Spring) ......................................................................... 1
5 580080551 Ball ................................................................................................................. 1
6 580080552 Spring (Converter Safety) ............................................................................... 1
7 580080553 Retainer (Safety valve) ................................................................................... 1
8 580080554 Snap Ring ....................................................................................................... 1
9 580080737 Adapter (Filter) ............................................................................................... 1
10 580048036 Transmission Filter ......................................................................................... 1
11 580080559 Plug ................................................................................................................ 2
12 580048052 O-Ring ........................................................................................................ 2
13 580096858 Dipstick And Breather ..................................................................................... 1
14 580048327 Screen (Suction) ............................................................................................. 1
15 580048326 Gasket (Suction Screen) ................................................................................ 1
16 580048323 Pin .................................................................................................................. 2
17 580048356 Drain Plug (Magnetic) ..................................................................................... 1
18 524248305 Plug ................................................................................................................ 2
19 580080739 O-Ring ........................................................................................................ 2
20 580080565 Spool (Regulator) ........................................................................................... 1
21 580080566 Spring (Regulator) .......................................................................................... 1
22 580047971 Plug ................................................................................................................ 1
23 052645500 O-Ring ........................................................................................................ 1
24 580080567 Plug (Speed Sensor Port) .............................................................................. 1
25 580048444 O-Ring ........................................................................................................ 1
26 580047963 Capscrew ....................................................................................................... 2
27 580080555 Sensor (Temperature) .................................................................................... 1
28 580080568 Sensor (TISS) ................................................................................................. 1
29 580096902 Plug ................................................................................................................ 1
30 580080556 Support (Stator) (Stator) ................................................................................. 1
31 580059371 Lockwasher .................................................................................................... 6
32 580080557 Screw ............................................................................................................. 6
33 580080558 Plug ................................................................................................................ 2
34 012826900 O-Ring ........................................................................................................ 2
580097521 Kit-Gasket ........................................................................................................... 1

FOOTNOTES:
a → S/N A909V01506G b S/N A909V01507G →

A909 ©2021 Yale Materials Handling Corporation 8-7


P20955 03-09

TRANSMISSION ASSEMBLY (FIGURE 8-4)


THREE SPEED — SHEET 2 OF 2

8-8 ©2021 Yale Materials Handling Corporation A909


03-09 P20955

TRANSMISSION ASSEMBLY
THREE SPEED – SHEET 2 OF 2

ITEM PART NO. DESCRIPTION QTY


a 580096451 Transmission Assy (Three Speed) ..................................................................... 1
b 582003791 Transmission Assy (Three Speed) (Three Speed) ............................................. 1
1 580096860 Transmission Housing .................................................................................... 1
2 580080578 Plug ............................................................................................................ 6
3 580080558 Plug ................................................................................................................ 7
4 012826900 O-Ring ........................................................................................................ 7
5 580080580 Spool (Pressure Regulator) ............................................................................ 1
6 580080581 Spring (Cooler Bypass) .................................................................................. 1
7 580004117 O-Ring ............................................................................................................ 4
8 524248305 Plug ................................................................................................................ 1
9 580080739 O-Ring ........................................................................................................ 1
10 580048051 Plug ................................................................................................................ 5
11 580048052 O-Ring ........................................................................................................ 5
12 580080557 Screw ............................................................................................................. 23
13 580048042 Lockwasher .................................................................................................... 23
14 580080582 Sensor (Intermediate Speed Sensor) ............................................................. 1
15 580048444 O-Ring ........................................................................................................ 1
16 580080583 Sensor (Output Speed, TOSS) ....................................................................... 1
17 580048444 O-Ring ........................................................................................................ 1
18 580047963 Capscrew ....................................................................................................... 3
19 580080585 Clip ................................................................................................................. 1
580097521 Kit-Gasket ........................................................................................................... 1

FOOTNOTES:
a → S/N A909V01506G b S/N A909V01507G →

A909 ©2021 Yale Materials Handling Corporation 8-9


P20953 05-09

TRANSMISSION COOLING (FIGURE 8-5)


WITH EXTERNAL OIL COOLER

8-10 ©2021 Yale Materials Handling Corporation A909


05-09 P20953

TRANSMISSION COOLING
WITH EXTERNAL OIL COOLER

ITEM PART NO. DESCRIPTION QTY


1 580011618 Fitting .................................................................................................................. 2
1 052645400 O-Ring ............................................................................................................ 1
2 580093938 Hose ................................................................................................................... 1
3 582041056
580047714 Capscrew ............................................................................................................ 3
4 580026621 Nut (Fold Over) ................................................................................................... 3
5 316448036 Fitting .................................................................................................................. 1
5 052645400 O-Ring ............................................................................................................ 1
6 580059338 Fitting .................................................................................................................. 1
6 052645500 O-Ring ............................................................................................................ 1
7 062159500 Clamp ................................................................................................................. 4
8 580093741 Fitting .................................................................................................................. 1
9 580049814 Clip ...................................................................................................................... 1
10 580093937 Hose ................................................................................................................... 1
11 582033408 Bracket ................................................................................................................ 1

A909 ©2021 Yale Materials Handling Corporation 8-11


P20956 03-09

FORWARD CLUTCH LOW AND SECOND SHAFT (FIGURE 8-6)


THREE SPEED TRANSMISSION — FWD1, RANGE2

8-12 ©2021 Yale Materials Handling Corporation A909


03-09 P20956

FORWARD CLUTCH LOW AND SECOND SHAFT


THREE SPEED TRANSMISSION – FWD1, RANGE2

ITEM PART NO. DESCRIPTION QTY


1 580096862 Shaft Assembly (Forward Low and Second) (RANGE2) .................................... 1
2 580080607 Clutch Piston Assembly ...................................................................................... 2
3 580080608 Seal , Inner ..................................................................................................... 1
4 580048380 Piston Seal ..................................................................................................... 1
5 580080609 Friction Disk (Inner, High Density) ...................................................................... 17
6 580048009 Friction Disk (Outer) ............................................................................................ 6
7 580080613 Plate (End) .......................................................................................................... 2
8 580048379 Snap Ring ........................................................................................................... 2
9 580080619 Spacer (Return Spring) ....................................................................................... 1
10 580080618 Disk Spring Assembly ......................................................................................... 1
11 580080622 Snap Ring ........................................................................................................... 2
12 580080623 Bearing Assembly (Taper Roller) ........................................................................ 1
13 580080624 Shaft Assembly, (Forward - Turbine Shaft) ........................................................ 1
14 580080625 Bearing Assembly (Taper Roller) ................................................................... 1
15 580048029 Piston Ring ..................................................................................................... 1
16 580080626 Shim (Pinion) ...................................................................................................... AR
16 580080627 Shim (Pinion) ...................................................................................................... AR
16 580080628 Shim (Pinion) ...................................................................................................... AR
16 580096866 Shim (Pinion Locating) ........................................................................................ AR
17 580080610 Separator Plate (Outer) ...................................................................................... 11
18 580080614
580096863 Sealing Ring (Clutch) .......................................................................................... 1
19 580080616 Retainer .............................................................................................................. 1
20 580080615 Spring , Piston .................................................................................................... 1
21 580080639 Retainer .............................................................................................................. 1
22 580096867 Retaining Ring (Forward Clutch Gear Bearing) .................................................. 1
23 580048336 Bearing (Low Gear) ............................................................................................ 1
24 580096865 Spacer (Forward Low Clutch Gear Bearing) ....................................................... 1
25 580096864 Clutch Gear (Forward) ........................................................................................ 1
26 580092730 Bearing (Third Gear Speed) ............................................................................... 1
27 580080611 Bearing Assembly (Taper Roller) ........................................................................ 1
28 580048029 Piston Ring ......................................................................................................... 3
580097521 Kit-Gasket ........................................................................................................... 1

A909 ©2021 Yale Materials Handling Corporation 8-13


P20957 03-09

FORWARD CLUTCH HIGH AND OUTPUT SHAFT (FIGURE 8-7)


THREE SPEED TRANSMISSION — FWD2

8-14 ©2021 Yale Materials Handling Corporation A909


03-09 P20957

FORWARD CLUTCH HIGH AND OUTPUT SHAFT


THREE SPEED TRANSMISSION – FWD2

ITEM PART NO. DESCRIPTION QTY


1 580048029 Piston Ring ......................................................................................................... 2
2 580096872 Bearing ............................................................................................................... 1
3 b 580080658 Spacer ................................................................................................................ 1
4 580080622 Snap Ring ........................................................................................................... 2
5 580096871 Gear (Forward/High, With Bearings) (Forward/High) ......................................... 1
a 580096867 Retaining Ring (Forward Clutch Gear Bearing) .............................................. 2
6 580048409 Bearing (Low Speed) ...................................................................................... 1
7 580048336 Bearing (Low Gear) ........................................................................................ 1
8 580080618 Disk Spring Assembly ......................................................................................... 1
9 580080619 Spacer (Return Spring) ....................................................................................... 1
10 580048379 Snap Ring ........................................................................................................... 1
11 580080613 Plate (End) .......................................................................................................... 1
12 580048009 Friction Disk (Outer) ............................................................................................ 5
13 580080609 Friction Disk (Inner, High Density) ...................................................................... 5
14 580080607 Clutch Piston Assembly ...................................................................................... 1
15 580080608 Seal , Inner ..................................................................................................... 1
16 580048380 Piston Seal ..................................................................................................... 1
17 580096870 Shaft Assembly (Output and Forward/High) (Output/Forward High) .................. 1
18 580096873 Flange Assembly (Output) (Output) .................................................................... 1
19 580080667 Plug ................................................................................................................ 1
20 580080666 Cover .............................................................................................................. 1
21 580080664 Oil Seal ............................................................................................................... 1
22 580080661 Bearing Assembly (Taper Roller) ........................................................................ 1
23 580092451 Transmission Gear (Output With Tone Ring) (Output with Tone Ring) .............. 1
24 ..... Ring ................................................................................................................ 1
580097521 Kit-Gasket ........................................................................................................... 1

FOOTNOTES:
a Not Illustrated b Not used with this application

A909 ©2021 Yale Materials Handling Corporation 8-15


P20958 03-09

REVERSE CLUTCH AND FIRST SHAFT (FIGURE 8-8)


THREE SPEED TRANSMISSION — REV1, RANGE 1

8-16 ©2021 Yale Materials Handling Corporation A909


03-09 P20958

REVERSE CLUTCH AND FIRST SHAFT


THREE SPEED TRANSMISSION – REV1, RANGE 1

ITEM PART NO. DESCRIPTION QTY


1 580096868 Shaft Assembly (Reverse and First) ................................................................... 1
2 580080607 Clutch Piston Assembly ...................................................................................... 2
3 580080608 Seal , Inner ..................................................................................................... 2
4 580048380 Piston Seal ..................................................................................................... 2
5 580080638 Retainer .............................................................................................................. 1
6 580080643 Spring ................................................................................................................. 1
7 580080617 Retainer .............................................................................................................. 1
8 580048009 Friction Disk (Outer) ............................................................................................ 10
9 580080609 Friction Disk (Inner, High Density) ...................................................................... 21
10 580080613 Plate (End) .......................................................................................................... 2
11 580048379 Snap Ring ........................................................................................................... 2
12 580080622 Snap Ring ........................................................................................................... 4
13 580097241 Gear (1st Clutch) (RANGE1) .............................................................................. 1
a 580096867 Retaining Ring (Forward Clutch Gear Bearing) .............................................. 2
14 580048336 Bearing (Low Gear) ........................................................................................ 1
15 580048409 Bearing (Low Speed) ...................................................................................... 1
16 580080640 Bearing Assembly (Taper Roller) ........................................................................ 2
17 580080616 Retainer .............................................................................................................. 1
18 580080615 Spring , Piston .................................................................................................... 1
19 580080639 Retainer .............................................................................................................. 1
20 580080629 Snap Ring ........................................................................................................... 1
21 580080610 Separator Plate (Outer) ...................................................................................... 11
22 580080614
580096863 Sealing Ring (Clutch) .......................................................................................... 1
23 580096869 Gear (Reverse) (REV1) ...................................................................................... 1
a 580096867 Retaining Ring (Forward Clutch Gear Bearing) .............................................. 2
24 580048336 Bearing (Low Gear) ........................................................................................ 1
25 580048409 Bearing (Low Speed) ...................................................................................... 1
580097521 Kit-Gasket ........................................................................................................... 1

FOOTNOTES:
a Not Illustrated

A909 ©2021 Yale Materials Handling Corporation 8-17


P20959 03-09

CONTROL VALVE (FIGURE 8-9)


THREE SPEED TRANSMISSION

8-18 ©2021 Yale Materials Handling Corporation A909


03-09 P20959

CONTROL VALVE
THREE SPEED TRANSMISSION

ITEM PART NO. DESCRIPTION QTY


a 580092452 Valve ................................................................................................................... 1
b 582005810 Valve Assembly .................................................................................................. 1
1 580048053 Capscrew ....................................................................................................... 10
2 580080675 Sensor (Valve Pressure) ................................................................................ 5
3 580080681 Plug ................................................................................................................ 5
4 580004117 O-Ring ........................................................................................................ 1
5 b 582010904 Spring (Accumulator) ...................................................................................... 5
6 a. . . . . Spool .............................................................................................................. 5
6 b 582005813 Spool .............................................................................................................. 1
6 b 582005814 Pin (Accumulator Stop) .................................................................................. 5
7 580080678 Gasket (Control Valve) ................................................................................... 1
8 580080680 Capscrew ....................................................................................................... 10
9 a 580080674 Solenoid Valve ............................................................................................... 5
9 582004787 O-Ring ........................................................................................................ 1
9 582004788 Retainer O-Ring ......................................................................................... 2
9 b 582005812 Solenoid Valve ............................................................................................... 1
9 582129644 O-Ring ........................................................................................................ 1
9 582004784 O-Ring (15.1 mm) ...................................................................................... 1
9 582004783 O-Ring (14.1 mm) ...................................................................................... 1
10 a 580080672 Body ............................................................................................................... 1
10 b 582005811 Valve Body ..................................................................................................... 1
11 ..... Plug (Expansion) ............................................................................................ 1
12 054820000 Plug Assembly ................................................................................................ 1
13 052645300 O-Ring ........................................................................................................ 1
14 580080676 Gasket (Control Valve Cover) ............................................................................. 1
15 580080677 Cover (Control Valve) ......................................................................................... 1
16 a 580080679 Washer ............................................................................................................... 10
16 b 580059371 Lockwasher ......................................................................................................... 1
580097521 Kit-Gasket ........................................................................................................... 1

FOOTNOTES:
a → S/N A909V01506G b S/N A909V01507G →

A909 ©2021 Yale Materials Handling Corporation 8-19


P20960 03-09

CHARGE PUMP (FIGURE 8-10)

ITEM PART NO. DESCRIPTION QTY


1 580080590 Charge Pump ...................................................................................................... 1
2 580080591 Gasket (Pump Adaptor) ...................................................................................... 1
3 580077147 Lockwasher ......................................................................................................... 1
4 580080593 Capscrew ............................................................................................................ 1
5 580059371 Lockwasher ......................................................................................................... 5
6 580080592 Capscrew ............................................................................................................ 5
7 580080738 Lockwasher ......................................................................................................... 2
8 580080594 Capscrew ............................................................................................................ 2
9 582023144 O-Ring ................................................................................................................ 1

8-20 ©2021 Yale Materials Handling Corporation A909


03-09 P20960

NOTES

A909 ©2021 Yale Materials Handling Corporation 8-21


P20961 03-09

PUMP DRIVE (FIGURE 8-11)

8-22 ©2021 Yale Materials Handling Corporation A909


03-09 P20961

PUMP DRIVE
ITEM PART NO. DESCRIPTION QTY
1 580089184 Drive Gear (Pump) .............................................................................................. 1
2 580080604 Capscrew ............................................................................................................ 1
3 580070516 Lockwasher ......................................................................................................... 1
4 580080603 Support (Pump Drive Bearing) ............................................................................ 1
5 580080605 Pin (Bearing Support) ......................................................................................... 1
6 580080601 Ball Bearing ........................................................................................................ 1
7 580083472 Retaining Ring .................................................................................................... 1
8 580080598 Screw .................................................................................................................. 1
9 580080599 Lockwasher ......................................................................................................... 1
10 580080597 Support (Pump Drive Idler Bearing) .................................................................... 1
11 580080596 Pin (Bearing Support) ......................................................................................... 1
12 580080736 Snap Ring ........................................................................................................... 1
13 580080735 Bearing ............................................................................................................... 1
14 580089183 Idler Gear (Pump Drive) ...................................................................................... 1

A909 ©2021 Yale Materials Handling Corporation 8-23


P20961 03-09

NOTES

8-24 ©2021 Yale Materials Handling Corporation A909


SECTION 9

9 DRIVE AXLE
CONTENTS

SECTION 9
DRIVE AXLE

DESCRIPTION PAGE

DIFFERENTIAL ............................................................................................................................................... 9-6


DRIVE AXLE AND ATTACHING PARTS
WET BRAKE ............................................................................................................................................... 9-4
DRIVE AXLE HOUSING AND HUB ................................................................................................................ 9-8
DRIVE TIRE AND WHEEL .............................................................................................................................. 9-2
WET BRAKE ASSEMBLY ............................................................................................................................... 9-10

A909 ©2021 Yale Materials Handling Corporation 9-1


P20962 06-09

DRIVE TIRE AND WHEEL (FIGURE 9-1)

9-2 ©2021 Yale Materials Handling Corporation A909


06-09 P20962

KEY:
A: Pneumatic
B: Solid Pneumatic
QTY
ITEM PART NO. DESCRIPTION A B
580081177 Wheel And Tire Assembly (Pneumatic Trelleborg) .................................... 4 ..
580014962 Pneumatic Tire Assembly (Radial) (Radial) ............................................... 4 ..
580097487 Wheel And Tire .......................................................................................... .. 2
1 580050049 Tire (Trelleborg T-900) ........................................................................... 1 ..
1 580015806 Tire (Pneumatic Radial) (Radial) ........................................................... 1 ..
1 580050048 Tire ......................................................................................................... .. 1
2 580078075 Wheel Assy (6.5 x 15) ............................................................................ 1 ..
3 582021051 Wheel ................................................................................................ 1 ..
4 505971515 Wheel Lock Ring ............................................................................... 1 ..
5 580006798 Wheel Side Ring ................................................................................ 1 ..
6 580057316 Wedge Band ...................................................................................... 1 ..
7 580097486 Wheel Assy (8.00 x 15) .......................................................................... .. 1
8 582002195 Wheel ................................................................................................ .. 1
9 580014390 Wheel Side Ring ................................................................................ .. 1
10 580068603 Ring-Tapered Bead Seat ................................................................... .. 1
11 580068606 Wheel Lock Ring ............................................................................... .. 1
a 580014869 Tubeless Bead Seal (Radial) ................................................................. 1 ..
a 580014987 Tubeless Bead Seal Valve (Radial) ....................................................... 1 ..

FOOTNOTES:
a Not Illustrated

A909 ©2021 Yale Materials Handling Corporation 9-3


P20963 03-09

DRIVE AXLE AND ATTACHING PARTS (FIGURE 9-2)


WET BRAKE

ITEM PART NO. DESCRIPTION QTY


1 580073454 Drive Axle (16.9 Overall Ratio) ........................................................................... 1
2 580056479 Capscrew ............................................................................................................ 4
3 940102912 Washer ............................................................................................................... 4
4 580061778 Drive Shaft Assembly ......................................................................................... 1
4 580086018 Yoke ............................................................................................................... 1
5 580086017 Capscrew ....................................................................................................... 8
6 580086013 Universal Joint ................................................................................................ 2
7 580051831 Capscrew ............................................................................................................ 8
8 504057795
449022013 Lockwasher ......................................................................................................... 8
9 580003941 Wheel Nut ........................................................................................................... 20
10 a 580002638 Extension (Valve Stem) ...................................................................................... 2
10 b 901466103 Extension (Valve Stem) ...................................................................................... 2

FOOTNOTES:
a Used with Bias Ply Tires b Used with Radial Tires

9-4 ©2021 Yale Materials Handling Corporation A909


03-09 P20963

NOTES

A909 ©2021 Yale Materials Handling Corporation 9-5


P20964 03-09

DIFFERENTIAL (FIGURE 9-3)

9-6 ©2021 Yale Materials Handling Corporation A909


03-09 P20964

DIFFERENTIAL
ITEM PART NO. DESCRIPTION QTY
580073454 Drive Axle (16.9 Overall Ratio) ........................................................................... 1
580095294 Differential ...................................................................................................... 1
1 580076223
580095290 Differential Carrier ...................................................................................... 1
2 580076224 Washer ....................................................................................................... 2
3 580076225
580095291 Gear , Differential Side ............................................................................... 2
4 580095293 Friction Disk ............................................................................................... 4
5 580076228 Pinion ......................................................................................................... 4
6 580095292 Shaft ........................................................................................................... 2
7 580076230 Bolt ............................................................................................................. 15
8 580069950 Bolt ................................................................................................................. 2
9 580076219 Nut .................................................................................................................. 2
10 580076220 Seal ................................................................................................................ 2
11 580086333 Snap Ring ....................................................................................................... 2
12 580076218 O-Ring ............................................................................................................ 2
13 580076221 Bearing , Tapered Roller ................................................................................ 2
14 580076222 Bolt ................................................................................................................. 2
15 580095289 Gear Set ......................................................................................................... 1
16 580076216 Bearing , Tapered Roller ................................................................................ 1
17 580081758 Kit-Shim .......................................................................................................... 1
18 580076211 Shim (0.1 mm) (0.1 mm) ................................................................................ 1
18 580076212 Shim (0.2 mm) (0.2 mm) ................................................................................ 1
18 580076213 Shim (0.5 mm) (0.5 mm) ................................................................................ 1
18 580076214 Shim (0.15 mm) (0.15 mm) ............................................................................ 1
19 580076208 Spacer ............................................................................................................ 1
20 580069883 Bearing ........................................................................................................... 1
21 580076207 Seal ................................................................................................................ 1
22 580076206 Cover Plate ..................................................................................................... 1
23 580076204 Flange ............................................................................................................ 1
24 580076205 O-Ring ............................................................................................................ 1
25 580076203 Nut .................................................................................................................. 1

A909 ©2021 Yale Materials Handling Corporation 9-7


P20965 03-09

DRIVE AXLE HOUSING AND HUB (FIGURE 9-4)

9-8 ©2021 Yale Materials Handling Corporation A909


03-09 P20965

DRIVE AXLE HOUSING AND HUB


ITEM PART NO. DESCRIPTION QTY
580073454 Drive Axle (16.9 Overall Ratio) ........................................................................... 1
1 580095295 Drive Axle Housing (LH) (LH) ......................................................................... 1
2 580069854 Plug ................................................................................................................ 3
3 580069855 Drain Plug ....................................................................................................... 3
4 580095299 Axle Shaft (Short) ........................................................................................... 1
5 580095300 Axle Shaft (Long) ............................................................................................ 1
6 580076232 O-Ring ............................................................................................................ 1
7 580074995
580095298 Plug ................................................................................................................ 2
8 580069949 O-Ring ............................................................................................................ 2
9 580095301 Drive Axle Housing (RH) ................................................................................ 1
10 580081714 Bolt ................................................................................................................. 16
11 580081715 O-Ring ............................................................................................................ 4
12 580081716 Ring Gear ....................................................................................................... 2
13 580081723 Flange ............................................................................................................ 2
14 580081717 Bolt ................................................................................................................. 32
15 580081725 Washer ........................................................................................................... 2
16 580081726 Bolt ................................................................................................................. 20
17 580081718 Ring ................................................................................................................ 2
18 580081721 Stud ................................................................................................................ 20
19 580095296 Bearing ........................................................................................................... 2
20 580081720 Wheel Hub ...................................................................................................... 2
21 580081719 Roller Bearing , Tapered Roller ...................................................................... 2
22 580081727 Shaft (Half) ..................................................................................................... 2
23 580069922 Bolt ................................................................................................................. 24
24 580081722 O-Ring ............................................................................................................ 2
25 580095303 Kit-Carrier ....................................................................................................... 2
25 580095297 Carrier (Planetary) ...................................................................................... 1
26 580076247 Snap Ring .................................................................................................. 4
27 580076248 Gear , Planetary ......................................................................................... 4
28 580076249 Bearing ....................................................................................................... 4
29 580081730 Spacer ............................................................................................................ 2
30 580081729 Bolt ................................................................................................................. 2
31 580081728 Pinion ............................................................................................................. 2
32 580076210 Plug ................................................................................................................ 1
33 580086333 Snap Ring ....................................................................................................... 1
34 580069886 Plug (Ventilation) ............................................................................................ 1

A909 ©2021 Yale Materials Handling Corporation 9-9


P20966 03-09

WET BRAKE ASSEMBLY (FIGURE 9-5)

9-10 ©2021 Yale Materials Handling Corporation A909


03-09 P20966

WET BRAKE ASSEMBLY


ITEM PART NO. DESCRIPTION QTY
580073454 Drive Axle (16.9 Overall Ratio) ........................................................................... 1
1 580069947 Bolt ................................................................................................................. 2
2 580069965 Spacer ............................................................................................................ 2
3 580081734 Lever .............................................................................................................. 2
4 580069967 Nut .................................................................................................................. 2
5 580081735 Bolt ................................................................................................................. 2
6 580069949 O-Ring ............................................................................................................ 2
7 580081736 Bushing (Reduction) ....................................................................................... 2
8 580069950 Bolt ................................................................................................................. 8
9 580069951 O-Ring ............................................................................................................ 2
10 580069952 Bearing ........................................................................................................... 4
11 580069953 Lever .............................................................................................................. 2
12 580076277
580095304 Plug ................................................................................................................ 2
13 580071576 Disk ................................................................................................................ 2
14 580095307 Spacer ............................................................................................................ 2
15 580081741 Seal ................................................................................................................ 2
16 580095308 Ring ................................................................................................................ 2
17 580095309 Piston ............................................................................................................. 2
18 580076266 Dowel ............................................................................................................. 4
19 580069961 Spring ............................................................................................................. 6
20 580095310 Bolt ................................................................................................................. 6
21 580095306 Spring ............................................................................................................. 6
22 580081746 Bolt ................................................................................................................. 6
23 580081745 Disk (Intermediate Brake) ............................................................................... 10
24 580081744 Disk (Friction) ................................................................................................. 8
25 580081739 Disk ................................................................................................................ 2
26 580069954 Plug ................................................................................................................ 2
27 580069955 Stud (Bleeding) ............................................................................................... 2

A909 ©2021 Yale Materials Handling Corporation 9-11


P20966 03-09

NOTES

9-12 ©2021 Yale Materials Handling Corporation A909


SECTION 10

10 STEERING SYSTEM
CONTENTS

SECTION 10
STEERING SYSTEM

DESCRIPTION PAGE

STEER AXLE .................................................................................................................................................. 10-10


STEER COLUMN AND ATTACHING PARTS ................................................................................................. 10-2
STEER CYLINDER ......................................................................................................................................... 10-13
STEER TIRE AND WHEEL ............................................................................................................................. 10-14
STEERING COLUMN ASSEMBLY ................................................................................................................. 10-4
STEERING CONTROL UNIT .......................................................................................................................... 10-6
STEERING LINES ........................................................................................................................................... 10-8

A909 ©2021 Yale Materials Handling Corporation 10-1


P20967 03-09

STEER COLUMN AND ATTACHING PARTS (FIGURE 10-1)

ITEM PART NO. DESCRIPTION QTY


1 580032011 Capscrew ............................................................................................................ 4
2 580065002 Horn Button ......................................................................................................... 1
3 580046399 Steering Wheel (Without Spinner Knob) ............................................................. 1
3 580045338 Steering Wheel (With Spinner) ........................................................................... 1
4 580058078 Knob Assembly .............................................................................................. 1
5 a 580081787 Steering Column (FP20968 [Page 10-4]).......................................................... 1
5 b 582010289 Steering Column (FP20968 [Page 10-4]).......................................................... 1
6 580064736 Isolator ................................................................................................................ 8
7 580064805 Spacer ................................................................................................................ 4

FOOTNOTES:
a → 1/2011 b 1/2011 →

10-2 ©2021 Yale Materials Handling Corporation A909


03-09 P20967

NOTES

A909 ©2021 Yale Materials Handling Corporation 10-3


P20968 03-09

STEERING COLUMN ASSEMBLY (FIGURE 10-2)

10-4 ©2021 Yale Materials Handling Corporation A909


03-09 P20968

STEERING COLUMN ASSEMBLY


ITEM PART NO. DESCRIPTION QTY
b 580081787 Steering Column ................................................................................................. 1
c 582010289 Steering Column ................................................................................................. 1
1 b 580078690 Kit-Shaft (Upper) ............................................................................................ 1
1 c 582012601 Kit (Shaft Upper) ............................................................................................. 1
2 ..... Shaft Assembly (Upper) ............................................................................. 1
3 ..... Housing ...................................................................................................... 1
4 580049810 Kit-Nut ............................................................................................................ 1
4 ..... Nut .............................................................................................................. 2
5 580049811 Kit-Shaft (Lower) ............................................................................................ 1
6 ..... Shaft Assembly (Lower) ............................................................................. 1
7 ..... Pin .............................................................................................................. 1
8 580049812 Kit-Contact ...................................................................................................... 1
9 ..... Contact Assembly (Horn) ........................................................................... 1
10 ..... Screw ......................................................................................................... 4
11 ..... Fastener ..................................................................................................... 1
12 ..... Connector ................................................................................................... 1
13 580049806 Kit-Pivot (Lower) ............................................................................................. 1
14 ..... Bolt (Pivot) .................................................................................................. 2
15 ..... Bushing ...................................................................................................... 2
16 ..... Nut .............................................................................................................. 2
17 580049807 Kit-Gas Spring ................................................................................................ 1
18 ..... Gas Spring ................................................................................................. 1
19 ..... Pin .............................................................................................................. 1
20 ..... Pin .............................................................................................................. 1
21 580078691 Kit-Support ..................................................................................................... 1
21 ..... Joint ............................................................................................................ 1
22 ..... Support ....................................................................................................... 1
a. . . . . Spacer ........................................................................................................ 4
24 ..... Nut .............................................................................................................. 2
25 ..... Washer ....................................................................................................... 2
26 ..... Screw ......................................................................................................... 2

FOOTNOTES:
a Not illustrated c 1/2011 →
b → 1/2011

A909 ©2021 Yale Materials Handling Corporation 10-5


P20969 03-09

STEERING CONTROL UNIT (FIGURE 10-3)

10-6 ©2021 Yale Materials Handling Corporation A909


03-09 P20969

STEERING CONTROL UNIT


ITEM PART NO. DESCRIPTION QTY
580092305 Steering Control Unit .......................................................................................... 1
582044339 Steering Control Unit (Alternate Part) ................................................................. 1
1 ..... Dust Seal ........................................................................................................ 1
2 ..... Housing .......................................................................................................... 1
3 ..... Relief Valve .................................................................................................... 1
4 ..... Bushing .......................................................................................................... 1
5 ..... Check Ball ...................................................................................................... 1
6 ..... Check Ball ...................................................................................................... 1
7 ..... Seat ................................................................................................................ 1
8 ..... O-Ring ............................................................................................................ 1
9 ..... Bearing Set ..................................................................................................... 1
10 ..... Ring ................................................................................................................ 1
11 ..... Spool .............................................................................................................. 1
12 ..... Pin .................................................................................................................. 1
13 ..... Sleeve ............................................................................................................ 1
14 ..... Spring Set ....................................................................................................... 1
15 ..... Shaft ............................................................................................................... 1
16 ..... O-Ring ............................................................................................................ 3
17 ..... Plate ............................................................................................................... 1
18 ..... Gear Set ......................................................................................................... 1
19 ..... Gear Ring ....................................................................................................... 1
20 ..... Cover .............................................................................................................. 1
21 ..... Washer ........................................................................................................... 7
22 ..... Special Screw ................................................................................................. 2
23 ..... Capscrew ....................................................................................................... 5
24 ..... Priority Valve Plug .......................................................................................... 1
25 ..... Diagnostic Plug (Supply Pressure) ................................................................. 1
26 ..... Cap ................................................................................................................. 1
27 ..... System Relief Valve ....................................................................................... 1
28 ..... Mounting Bolts .................................................................................................... 1
580054569 Kit-Seal (Steering Control Unit) .......................................................................... 1

A909 ©2021 Yale Materials Handling Corporation 10-7


P20970 03-09

STEERING LINES (FIGURE 10-4)

10-8 ©2021 Yale Materials Handling Corporation A909


03-09 P20970

STEERING LINES
ITEM PART NO. DESCRIPTION QTY
1 580019866 Fitting .................................................................................................................. 2
2 582041056
580047714 Capscrew ............................................................................................................ 7
3 580026621 Nut (Fold Over) ................................................................................................... 7
4 580045558 Clip ...................................................................................................................... 4
5 580092481 Hose Assy ........................................................................................................... 1
6 582010108 Fitting .................................................................................................................. 1
7 582010106 Fitting .................................................................................................................. 1
8 580092482 Hose Assy ........................................................................................................... 1
9 580049814 Clip ...................................................................................................................... 3

A909 ©2021 Yale Materials Handling Corporation 10-9


P20971 05-09

STEER AXLE (FIGURE 10-5)

10-10 ©2021 Yale Materials Handling Corporation A909


05-09 P20971

STEER AXLE
ITEM PART NO. DESCRIPTION QTY
580087538 Steering Axle ...................................................................................................... 1
1 072387302 Bearing Cup ................................................................................................... 2
2 072387301 Bearing Cone ................................................................................................. 2
3 504224231 Wear Sleeve ................................................................................................... 2
4 504224298 Seal ................................................................................................................ 2
5 580087242
582013199 Spindle (RH) ................................................................................................... 1
6 580093275 Steering Axle (Frame) .................................................................................... 1
7 504224242 Seal ................................................................................................................ 2
8 520045589 Seal ................................................................................................................ 2
9 504225236 O-Ring ............................................................................................................ 2
10 065001000 Bearing Cone ................................................................................................. 2
11 504224222 Shim (0.005 in.) .............................................................................................. 3
12 504224232 Shim (0.007 in.) .............................................................................................. 3
13 504224292 Shim (0.020 in.) .............................................................................................. 2
14 580050203 Shim (0.002 in.) .............................................................................................. 2
15 580007182 Bearing Cap (Assembly) ................................................................................ 2
15 580007183 Bearing Cap ............................................................................................... 1
15 065000900 Bearing Cup ............................................................................................... 1
16 449021006 Washer ........................................................................................................... 2
17 580049010 Capscrew ....................................................................................................... 2
18 015631500 Grease Fitting ................................................................................................. 2
19 931014904 Capscrew ....................................................................................................... 6
20 015915100 Snap Ring ....................................................................................................... 8
21 580086288 Pin .................................................................................................................. 2
22 580086289 Pin .................................................................................................................. 2
23 580091329 Seal ................................................................................................................ 8
24 580086263 Tie Rod Assembly (Assembly) ....................................................................... 1
25 580085583 Bushing ...................................................................................................... 1
26 015631500 Grease Fitting ............................................................................................. 2
27 502565901 Capscrew ....................................................................................................... 8
28 449022041 Lockwasher .................................................................................................... 8
29 580093975 Steering Cylinder Assembly (FP20972 [Page 10-13]).................................. 1
30 580003485 Bushing .......................................................................................................... 2
31 580003484 Shim (0.035 in.) .............................................................................................. AR
32 580003483 Shim (0.065 in.) .............................................................................................. AR
33 580003486 Flange ............................................................................................................ 2
34 580003482 Sealing Ring ................................................................................................... 2
35 580082310 Wheel Hub ...................................................................................................... 2
36 580002014 Wheel Stud ..................................................................................................... 12
37 502175921 Bearing Cup ................................................................................................... 2
38 053239100 Bearing Cup ................................................................................................... 2
39 580003603 Wear Sleeve ................................................................................................... 2
40 015418400 Cotter Pin ....................................................................................................... 2
41 504227283 Cap ................................................................................................................. 2
42 504240211 Wheel Nut (Spindle) ....................................................................................... 2
43 580007181 Washer ........................................................................................................... 2
44 502175920 Bearing Cone ................................................................................................. 2
45 060733800 Bearing Cone ................................................................................................. 2
46 580003602 Seal ................................................................................................................ 2
47 580087241 Spindle (LH) ................................................................................................... 1

A909 ©2021 Yale Materials Handling Corporation 10-11


P20971 05-09

STEER AXLE
ITEM PART NO. DESCRIPTION QTY
582013198
48 580001875 Dust Cap ........................................................................................................ 2
49 022784400 Grease Fitting ................................................................................................. 2
501702902 Loctite ............................................................................................................. AR

10-12 ©2021 Yale Materials Handling Corporation A909


03-09 P20972

STEER CYLINDER (FIGURE 10-6)

ITEM PART NO. DESCRIPTION QTY


580093975 Steering Cylinder Assembly ................................................................................ 1
1 580007158 Tube Wldmt-Cylinder ...................................................................................... 1
2 500167906 Back-Up Ring ................................................................................................. 2
3 501712902 O-Ring ............................................................................................................ 2
4 580052511 Rod Seal ......................................................................................................... 2
5 015493500 O-Ring ............................................................................................................ 2
6 580060394 End Cap ......................................................................................................... 2
7 524214603 Rod Wiper ...................................................................................................... 2
8 580065978 Wear Ring ...................................................................................................... 2
9 504305712 Seal ................................................................................................................ 2
10 580096179 Cylinder Rod ................................................................................................... 1
580097242 Kit-Seal ............................................................................................................... 1

A909 ©2021 Yale Materials Handling Corporation 10-13


P20973 03-09

STEER TIRE AND WHEEL (FIGURE 10-7)

10-14 ©2021 Yale Materials Handling Corporation A909


03-09 P20973

KEY:
A: 8.25 x 15-14 PR
B: 8.25 R15 Radial
C: 300 x 15/8 Solid Pneumatic
QTY
ITEM PART NO. DESCRIPTION A B C
1 580050049 Tire (Trelleborg T-900) (Trell) ............................................................ 2 .. ..
1 580050048 Tire (Monarch) ................................................................................... .. .. 2
2 580014962 Pneumatic Tire Assembly (Radial) .................................................... .. 2 ..
2 580014869 Tubeless Bead Seal ...................................................................... .. 1 ..
2 580014987 Tubeless Bead Seal Valve ............................................................ .. 1 ..
3 580078076 Wheel Assy ....................................................................................... 2 2 ..
3 580082163 Wheel Assy ....................................................................................... .. .. 2
3 580095040 Wheel Assy ................................................................................... .. .. 1
4 580068606 Wheel Lock Ring ........................................................................... .. .. 1
4 505971515 Wheel Lock Ring ........................................................................... 1 1 ..
5 580014390 Wheel Side Ring ........................................................................... .. .. 1
5 580006798 Wheel Side Ring ........................................................................... 1 1 ..
6 580068603 Ring-Tapered Bead Seat .............................................................. 1 1 1
7 580003941 Wheel Nut .......................................................................................... 12 12 12

A909 ©2021 Yale Materials Handling Corporation 10-15


P20973 03-09

NOTES

10-16 ©2021 Yale Materials Handling Corporation A909


SECTION 11

11 BRAKE SYSTEM
CONTENTS

SECTION 11
BRAKE SYSTEM

DESCRIPTION PAGE

BRAKE COOLING SYSTEM


SINGLE AND DUAL PEDAL ....................................................................................................................... 11-10
BRAKE PEDAL
DUAL PEDAL .............................................................................................................................................. 11-4
SINGLE PEDAL .......................................................................................................................................... 11-2
BRAKE PEDAL MOUNTING ........................................................................................................................... 11-14
ALTERNATE MOUNTING ........................................................................................................................... 11-16
BRAKE VALVE ASSEMBLY ........................................................................................................................... 11-18
PARK BRAKE ASSEMBLY
→ S/N A909V01557J ................................................................................................................................. 11-6
S/N A909V01558K → ................................................................................................................................. 11-8

A909 ©2021 Yale Materials Handling Corporation 11-1


P20974 05-09

BRAKE PEDAL (FIGURE 11-1)


SINGLE PEDAL

11-2 ©2021 Yale Materials Handling Corporation A909


05-09 P20974

BRAKE PEDAL
SINGLE PEDAL

ITEM PART NO. DESCRIPTION QTY


1 580037700 Screw (Stop) ....................................................................................................... 1
2 580004592 Nut ...................................................................................................................... 1
3 580096182 Brake Pedal ........................................................................................................ 1
4 580052931 Rubber Pad ......................................................................................................... 1
5 449015021 Nut ...................................................................................................................... 2
6 580095275 Capscrew ............................................................................................................ 1
6 582004576 Capscrew ............................................................................................................ 1
501702902 Loctite ................................................................................................................. AR

A909 ©2021 Yale Materials Handling Corporation 11-3


P20975 05-09

BRAKE PEDAL (FIGURE 11-2)


DUAL PEDAL

11-4 ©2021 Yale Materials Handling Corporation A909


05-09 P20975

BRAKE PEDAL
DUAL PEDAL

ITEM PART NO. DESCRIPTION QTY


1 580037700 Screw (Stop) ....................................................................................................... 1
2 580004592 Nut ...................................................................................................................... 1
3 580096184 Brake Pedal (RH) ................................................................................................ 1
4 580052933 Pad ..................................................................................................................... 2
5 580096215 Brake Pedal (LH) ................................................................................................ 1
6 580096274 Spring ................................................................................................................. 1
7 580057831 Bushing , Flange ................................................................................................. 1
8 580096275 Bushing ............................................................................................................... 1
9 580095275 Capscrew ............................................................................................................ 1
9 582004576 Capscrew ............................................................................................................ 1
10 580049231 Capscrew ............................................................................................................ 2
501702902 Loctite ................................................................................................................. AR

A909 ©2021 Yale Materials Handling Corporation 11-5


P20976 05-09

PARK BRAKE ASSEMBLY (FIGURE 11-3)


(→ S/N A909V01557J)

11-6 ©2021 Yale Materials Handling Corporation A909


05-09 P20976

PARK BRAKE ASSEMBLY


(→ S/N A909V01557J)

ITEM PART NO. DESCRIPTION QTY


580080971 Parking Brake Assy (Non Cab, With Overhead Guard) ...................................... 1
580080972 Parking Brake Assy (Cab) .................................................................................. 1
1 580081499 Parking Brake Lever Assy .............................................................................. 1
1 580081500 Parking Brake Lever (Cab) ............................................................................. 1
1 580084626 Grip ............................................................................................................ 1
2 580026812 Clip ................................................................................................................. 1
3 580050676 Clip (Key Hole) ............................................................................................... 1
4 580044785 Sensor (Brake Position) ................................................................................. 1
5 940600906 Washer ........................................................................................................... 2
6 580047034 Capscrew ....................................................................................................... 2
7 580083236 Clamp ................................................................................................................. 2
8 449001204 Capscrew ............................................................................................................ 2
9 580056624 Pin (Rod End) ..................................................................................................... 2
10 580000868 Locking Cotter Pin .............................................................................................. 2
11 580049231 Capscrew ............................................................................................................ 4
12 580081697 Bracket ................................................................................................................ 1
13 580063366 Bracket ................................................................................................................ 1
14 449015135 Nut ...................................................................................................................... 2
15 580068098 Parking Brake Cable (RH) .................................................................................. 1
15 582011916 Parking Brake Cable (RH) (Alternate Part) ......................................................... 1
16 580068097 Parking Brake Cable (LH) ................................................................................... 1
16 582011917 Parking Brake Cable (LH) (Alternate Part) ......................................................... 1
17 580037180 Capscrew ............................................................................................................ 4

A909 ©2021 Yale Materials Handling Corporation 11-7


P23590 11-12

PARK BRAKE ASSEMBLY (FIGURE 11-4)


(S/N A909V01558K →)

11-8 ©2021 Yale Materials Handling Corporation A909


11-12 P23590

PARK BRAKE ASSEMBLY


(S/N A909V01558K →)

ITEM PART NO. DESCRIPTION QTY


1 582017144 Parking Brake Assembly (Without Cab) ............................................................. 1
1 582017145 Parking Brake Assembly (With Cab) .................................................................. 1
1 582017138 Parking Brake Lever (Without Cab) ................................................................ 1
1 582017139 Parking Brake Lever (With Cab) ..................................................................... 1
2 582004169 Screw ............................................................................................................. 2
3 940600906 Washer ........................................................................................................... 2
4 580083939 Sensor (Brake Position) ................................................................................. 1
5 582004724 Capscrew ............................................................................................................ 4
6 449001204 Capscrew ............................................................................................................ 2
7 580083236 Clamp ................................................................................................................. 2
8 449015135 Nut ...................................................................................................................... 2
9 582011916 Parking Brake Cable (RH) .................................................................................. 1
10 582011917 Parking Brake Cable (LH) ................................................................................... 1
11 580056624 Pin (Rod End) ..................................................................................................... 2
12 580000868 Locking Cotter Pin .............................................................................................. 2
13 580049231 Capscrew ............................................................................................................ 4
14 582013267 Bracket ................................................................................................................ 2

A909 ©2021 Yale Materials Handling Corporation 11-9


P20977 05-09

BRAKE COOLING SYSTEM (FIGURE 11-5)


SINGLE AND DUAL PEDAL

11-10 ©2021 Yale Materials Handling Corporation A909


05-09 P20977

BRAKE COOLING SYSTEM


SINGLE AND DUAL PEDAL

ITEM PART NO. DESCRIPTION QTY


1 580019861 Fitting .................................................................................................................. 1
2 a 580097274 Hose Assy ........................................................................................................... 1
2 b 582004657 Hose Assy ........................................................................................................... 1
3 580041369 Clamp (Swivel) .................................................................................................... 1
4 580045546 Clamp (Swivel) .................................................................................................... 1
5 580019835 Fitting .................................................................................................................. 1
6 580077798 Bracket ................................................................................................................ 1
7 932201916 Capscrew ............................................................................................................ 2
8 580039364 Fitting .................................................................................................................. 1
9 a 580090133 Tube Assy ........................................................................................................... 1
9 b 582004743 Tube Assy ........................................................................................................... 1
10 580019861 Fitting .................................................................................................................. 2
11 580090135 Tube Assy ........................................................................................................... 1
12 580019865 Fitting .................................................................................................................. 3
13 580077848 Hose (RH) ........................................................................................................... 1
14 580039914 Hose Clamp ........................................................................................................ 6
15 057090400 Fitting .................................................................................................................. 4
15 052645500 O-Ring ............................................................................................................ 1
16 580093726 Manifold .............................................................................................................. 1
16 580067863 Check Valve ................................................................................................... 1
17 580075331 Block , Mounting (Brake Tubes) ......................................................................... 1
18 580039350 Fitting .................................................................................................................. 1
19 580077845 Hose Assy (High Temp) ...................................................................................... 1
20 580019837 Fitting .................................................................................................................. 1
21 580020430 Fitting .................................................................................................................. 1
22 316445008 Fitting .................................................................................................................. 1
22 052645300 O-Ring ............................................................................................................ 1
23 580039911 Hose Clamp ........................................................................................................ 4
24 580026621 Nut (Fold Over) ................................................................................................... 1
25 504231226 Clamp ................................................................................................................. 1
26 582041056
580047714 Capscrew ............................................................................................................ 1
27 580019852 Hose Assy ........................................................................................................... 1
28 580042567 Clamp (Swivel) .................................................................................................... 1
29 580041384 Clamp (Swivel) .................................................................................................... 1
30 580039910 Hose Clamp ........................................................................................................ 2
31 a 580041369 Clamp (Swivel) .................................................................................................... 1
31 b 580041369 Clamp (Swivel) .................................................................................................... 2
32 a 580045546 Clamp (Swivel) .................................................................................................... 1
32 b 580045546 Clamp (Swivel) .................................................................................................... 2
33 580014093 Fitting .................................................................................................................. 1
34 580002020 Hose ................................................................................................................... 1
35 030252011 Fitting .................................................................................................................. 1
35 052645200 O-Ring ............................................................................................................ 1
36 580063520 Hose ................................................................................................................... 1
37 580079932 Fitting .................................................................................................................. 1
38 059235200 Fitting .................................................................................................................. 1
39 015759100 Fitting .................................................................................................................. 1
40 505967560 Fitting .................................................................................................................. 1
41 580070768 Hose Clamp ........................................................................................................ 2

A909 ©2021 Yale Materials Handling Corporation 11-11


P20977 05-09

BRAKE COOLING SYSTEM


SINGLE AND DUAL PEDAL

ITEM PART NO. DESCRIPTION QTY


42 580042330 Clamp (Swivel) .................................................................................................... 3
43 580049555 Clamp (Swivel) .................................................................................................... 3
44 580077846 Hose (High Temp) .............................................................................................. 1
45 580083324 Hose ................................................................................................................... 1
46 135523102 Fitting .................................................................................................................. 1
46 502400901 Fitting (Pipe) (Alternate Part) .............................................................................. 1
46 505967560 Fitting (Hose) (Alternate Part) ............................................................................. 1
47 580015911
580083087 Adapter ............................................................................................................... 1
48 580094674 Hose Assy ........................................................................................................... 1
48 582003566 Hose Assy (Alternate Part) ................................................................................. 1
49 580082446 T-Fitting ............................................................................................................... 1
50 582001032 Fitting .................................................................................................................. 1
51 520045433 Fitting .................................................................................................................. 1
51 052645500 O-Ring ............................................................................................................ 1
52 580075263 Hose (Axle Return) ............................................................................................. 1
53 580090136 Tube Assy ........................................................................................................... 1
54 a 580090134 Tube Assy ........................................................................................................... 1
54 b 582004744 Tube Assy ........................................................................................................... 1
55 580019808 Fitting .................................................................................................................. 1

FOOTNOTES:
a → S/N A909V01500F b S/N A909V01501F →

11-12 ©2021 Yale Materials Handling Corporation A909


05-09 P20977

NOTES

A909 ©2021 Yale Materials Handling Corporation 11-13


P21052 05-09

BRAKE PEDAL MOUNTING (FIGURE 11-6)

11-14 ©2021 Yale Materials Handling Corporation A909


05-09 P21052

BRAKE PEDAL MOUNTING


ITEM PART NO. DESCRIPTION QTY
1 580096285 Bracket ................................................................................................................ 1
2 582041056
580047714 Capscrew ............................................................................................................ 6
3 580057831 Bushing , Flange ................................................................................................. 2
4 580060576
582029016 Plate .................................................................................................................... 1
5 580037700 Screw (Stop) ....................................................................................................... 1
6 580004592 Nut ...................................................................................................................... 1
7 ..... Brake Pedal (FP20974 [Page 11-2], FP20975 [Page 11-4])............................ 1
8 ..... Brake Valve (FP21101 [Page 11-18])................................................................ 1
9 580044860 Insert ................................................................................................................... 2
10 580058269 Capscrew ............................................................................................................ 2
11 580090916 Bracket ................................................................................................................ 1
11 582001972 Mount (Alternate Part) ........................................................................................ 1
12 449015112 Locknut ............................................................................................................... 2
13 580047034 Capscrew ............................................................................................................ 2
13 582004169 Screw (Alternate Part) ........................................................................................ 2
14 580056589 Clip ...................................................................................................................... 1
15 580044785 Sensor (Brake Position) ...................................................................................... 1
15 580044785 Sensor (Brake Position) (Alternate Part) ............................................................ 1
a 580030966 Capscrew ............................................................................................................ 1

FOOTNOTES:
a Not Illustrated

A909 ©2021 Yale Materials Handling Corporation 11-15


P23223 05-11

BRAKE PEDAL MOUNTING (FIGURE 11-7)


ALTERNATE MOUNTING

11-16 ©2021 Yale Materials Handling Corporation A909


05-11 P23223

BRAKE PEDAL MOUNTING


ALTERNATE MOUNTING

ITEM PART NO. DESCRIPTION QTY


1 582041056
580047714 Capscrew ............................................................................................................ 4
2 580083939 Sensor (Brake Position) ...................................................................................... 1
3 582004169 Screw .................................................................................................................. 2
4 582001972 Mount .................................................................................................................. 1
5 449015112 Locknut ............................................................................................................... 2
6 580057831 Bushing , Flange ................................................................................................. 2
7 580060576
582029016 Plate .................................................................................................................... 1

A909 ©2021 Yale Materials Handling Corporation 11-17


P21101 06-09

BRAKE VALVE ASSEMBLY (FIGURE 11-8)

11-18 ©2021 Yale Materials Handling Corporation A909


06-09 P21101

BRAKE VALVE ASSEMBLY


ITEM PART NO. DESCRIPTION QTY
1 580000868 Locking Cotter Pin .............................................................................................. 1
2 580024864 Pin ....................................................................................................................... 1
3 580097239 Push Rod ............................................................................................................ 1
4 580007423 Rod End ......................................................................................................... 1
5 014972900 Nut .................................................................................................................. 1
6 ..... Push Rod ........................................................................................................ 1
7 580049231 Capscrew ............................................................................................................ 2
8 580086044 Brake Valve ........................................................................................................ 1
9 580064915 Fitting .................................................................................................................. 1
9 052645200 O-Ring ............................................................................................................ 1
10 580019808 Fitting .................................................................................................................. 1
11 580086238 Tube Assy ........................................................................................................... 1
12 580019985 Fitting .............................................................................................................. 2
13 580059254 Transducer (Brake Pressure) ............................................................................. 1
14 580019805 Fitting .................................................................................................................. 1
15 580078761
582016385 Hose Assy ........................................................................................................... 2
16 580019860 Fitting .................................................................................................................. 2
17 580086097 Charge Valve ...................................................................................................... 1
17 580096853 Kit-Repair Valve ............................................................................................. 1
18 580037179 Capscrew ............................................................................................................ 2
19 580092543 Accumulator ........................................................................................................ 1
20 580019865 Fitting .................................................................................................................. 1
21 580019861 Fitting .................................................................................................................. 1
22 580092929 Pressure Switch .................................................................................................. 1

A909 ©2021 Yale Materials Handling Corporation 11-19


P21101 06-09

NOTES

11-20 ©2021 Yale Materials Handling Corporation A909


SECTION 12

12 HYDRAULIC SYSTEM
CONTENTS

SECTION 12
HYDRAULIC SYSTEM

DESCRIPTION PAGE

AUXILIARY ONE SECTION


THREE AND FOUR FUNCTION ................................................................................................................. 12-24
AUXILIARY TWO SECTION
FOUR FUNCTION ....................................................................................................................................... 12-26
CONTROL VALVE AND STEERING UNIT ASSEMBLY
FOUR FUNCTION ....................................................................................................................................... 12-14
THREE FUNCTION ..................................................................................................................................... 12-12
DIPSTICK AND BREATHER ........................................................................................................................... 12-38
ELECTRO HYDRAULIC POPPET VALVE
THREE AND FOUR FUNCTION ................................................................................................................. 12-22
GEAR PUMP ................................................................................................................................................... 12-10
GEAR PUMP ASSEMBLY ............................................................................................................................... 12-8
HOIST HOSE AND ATTACHING PARTS ....................................................................................................... 12-36
HYDRAULIC FILTER ...................................................................................................................................... 12-4
HYDRAULIC SUPPLY AND RETURN ............................................................................................................ 12-2
MID INLET SECTION
THREE AND FOUR FUNCTION ................................................................................................................. 12-16
OUTLET SECTION
THREE AND FOUR FUNCTION ................................................................................................................. 12-28
TILT CYLINDER AND MAST INSTALLATION ................................................................................................ 12-30
TILT CYLINDERS ............................................................................................................................................ 12-32
TILT HYDRAULICS ......................................................................................................................................... 12-34
TILT SECTION
THREE AND FOUR FUNCTION ................................................................................................................. 12-20
UNLOADER VALVE ........................................................................................................................................ 12-6
VALVE ASSEMBLY, LIFT AND LOWER
ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION ....................................................... 12-18

A909 ©2021 Yale Materials Handling Corporation 12-1


P20978 05-09

HYDRAULIC SUPPLY AND RETURN (FIGURE 12-1)

12-2 ©2021 Yale Materials Handling Corporation A909


05-09 P20978

HYDRAULIC SUPPLY AND RETURN


ITEM PART NO. DESCRIPTION QTY
1 580089863 Hose - Aux Lowering (Four Function) ................................................................. 1
1 580090240 Hose - Aux Lowering (Three Function) ............................................................... 1
2 062159500 Clamp ................................................................................................................. 4
3 500154908 Fitting .................................................................................................................. 2
4 580093228 Hose Assy ........................................................................................................... 1
5 580020431 Fitting .................................................................................................................. 2
6 580039345 Fitting .................................................................................................................. 1
7 580042330 Clamp (Swivel) .................................................................................................... 1
8 580049555 Clamp (Swivel) .................................................................................................... 2
8 580049555 Clamp (Swivel) (Alternate Part) .......................................................................... 1
9 580093236 Hose Assy ........................................................................................................... 1
10 580039353 Fitting .................................................................................................................. 1
11 580019860 Fitting .................................................................................................................. 1
12 580091976 Unloader Valve (FP20980 [Page 12-6])............................................................ 1
13 056943800 Fitting .................................................................................................................. 1
14 580093665 Hose Hyd ............................................................................................................ 1
15 580093566 T-Fitting ............................................................................................................... 1
16 062159700 Clamp ................................................................................................................. 1
17 580093601 Hose ................................................................................................................... 1
18 580093600 Hose ................................................................................................................... 1
19 580071012 Strainer ............................................................................................................... 1
19 580071103 O-Ring ............................................................................................................ 1
20 580071011 Strainer ............................................................................................................... 1
20 052645900 O-Ring ............................................................................................................ 1
21 502056903 Clamp ................................................................................................................. 4
22 580066406 Hose ................................................................................................................... 1
23 580093204 Hose ................................................................................................................... 1
24 580053784 Adapter ............................................................................................................... 1
24 052645800 O-Ring ............................................................................................................ 1
25 580052324 Adapter (Suction) ................................................................................................ 1
25 052645700 O-Ring ............................................................................................................ 1
26 580083401
580083320 Gear Pump (FP20982 [Page 12-10])................................................................. 1
27 015026600 Washer ............................................................................................................... 2
28 016110000 Washer ............................................................................................................... 2
29 580073545 Capscrew ............................................................................................................ 2
30 580031730 O-Ring ................................................................................................................ 1
31 580093354 Hose Assy ........................................................................................................... 1
32 580041370 Clamp (Swivel) .................................................................................................... 1
33 580093183 Capscrew ............................................................................................................ 4
34 502056903 Clamp ................................................................................................................. 3
520042831 Adhesive ............................................................................................................. 1

A909 ©2021 Yale Materials Handling Corporation 12-3


P20994 03-09

HYDRAULIC FILTER (FIGURE 12-2)

12-4 ©2021 Yale Materials Handling Corporation A909


03-09 P20994

HYDRAULIC FILTER
ITEM PART NO. DESCRIPTION QTY
1 580096468 Cap ..................................................................................................................... 1
1 582002950 Cap Assembly (Alternate Part) ........................................................................... 1
1 580096460 O-Ring ............................................................................................................ 1
1 ..... Spring ............................................................................................................. 1
2 ..... Bowl Assembly ................................................................................................... 1
3 580096816 Filter Element ................................................................................................. 1
3 582005255 Filter Element (Alternate Part) ........................................................................ 1
4 a 580049602 Pressure Switch .................................................................................................. 1
580096466 Kit-Seal ............................................................................................................... 1
5 582002951 Kit-O-Ring (Alternate Part) .................................................................................. 1
5 580096854 Kit-Filter Element ................................................................................................ 1

FOOTNOTES:
a With Electronic Monitoring Package

A909 ©2021 Yale Materials Handling Corporation 12-5


P20980 03-09

UNLOADER VALVE (FIGURE 12-3)

ITEM PART NO. DESCRIPTION QTY


580091976 Unloader Valve ................................................................................................... 1
1 580094722 Plug ................................................................................................................ 1
2 315976062 Fitting Assembly ............................................................................................. 1
3 580094724 Solenoid Valve ............................................................................................... 1
3 580068720 Kit-Valve ..................................................................................................... 1
4 580083281 Coil ................................................................................................................. 1
5 315976070 Fitting .............................................................................................................. 2
6 580035195 Valve .............................................................................................................. 1
6 580067268 Kit-Seal ....................................................................................................... 1
a 580094723 Valve .............................................................................................................. 1
a 580068716 Kit-Seal (Flow Control Valve) ..................................................................... 1

FOOTNOTES:
a Not Illustrated

12-6 ©2021 Yale Materials Handling Corporation A909


03-09 P20980

NOTES

A909 ©2021 Yale Materials Handling Corporation 12-7


P20981 03-09

GEAR PUMP ASSEMBLY (FIGURE 12-4)

12-8 ©2021 Yale Materials Handling Corporation A909


03-09 P20981

GEAR PUMP ASSEMBLY


ITEM PART NO. DESCRIPTION QTY
580083401
580083320 Gear Pump ......................................................................................................... 1
1 ..... Housing .......................................................................................................... 1
2 ..... Drive Gear ...................................................................................................... 1
3 ..... Driven Gear .................................................................................................... 1
4 580081561 Flange ............................................................................................................ 1
5 580083476 Cover Plate ..................................................................................................... 1
6 580070617 Pressure Plate ................................................................................................ 2
7 580070618 Plate (Seal) ..................................................................................................... 2
8 580070619 Back-Up Ring ................................................................................................. 2
9 580070625 Oil Seal ........................................................................................................... 2
10 580070627 Snap Ring ....................................................................................................... 1
11 580081563 Plate , Adapter (Adapter) ................................................................................ 1
12 580084860 Coupling ......................................................................................................... 1
13 580081565 Dowel ............................................................................................................. 1
14 580081574 Bolt ................................................................................................................. 4
15 580070623 Washer ........................................................................................................... 4
16 580081566 O-Ring ............................................................................................................ 2
17 580081568 Bolt ................................................................................................................. 2
18 580081569 Washer ........................................................................................................... 2
19 580094450 Gear Pump (Steering) (FP20982 [Page 12-10])........................................... 1
580084863 Gear Set ............................................................................................................. 1
580081572 Kit-Seal ............................................................................................................... 1

A909 ©2021 Yale Materials Handling Corporation 12-9


P20982 03-09

GEAR PUMP (FIGURE 12-5)

12-10 ©2021 Yale Materials Handling Corporation A909


03-09 P20982

GEAR PUMP
ITEM PART NO. DESCRIPTION QTY
580094450 Gear Pump (Steering) ......................................................................................... 1
1 ..... Gear Housing ................................................................................................. 1
2 580094454 Drive Gear ...................................................................................................... 1
3 580094453 Gear (Driven) .................................................................................................. 1
4 580081576 Flange ............................................................................................................ 1
5 580081577 Cover .............................................................................................................. 1
6 580094452 Side Plate ....................................................................................................... 2
7 ..... Seal Plate ....................................................................................................... 2
8 ..... Back-Up Ring ................................................................................................. 2
9 580012154 Screw ............................................................................................................. 4
10 580054028 Dowel ............................................................................................................. 4
580094451 Gear Set ............................................................................................................. 1
580081579 Kit-Repair ............................................................................................................ 1

A909 ©2021 Yale Materials Handling Corporation 12-11


P20983 03-09

CONTROL VALVE AND STEERING UNIT ASSEMBLY (FIGURE 12-6)


THREE FUNCTION

12-12 ©2021 Yale Materials Handling Corporation A909


03-09 P20983

CONTROL VALVE AND STEERING UNIT ASSEMBLY


THREE FUNCTION

ITEM PART NO. DESCRIPTION QTY


580080904 Hydraulic Control Valve ...................................................................................... 1
1 580080906 Hydraulic Control Valve .................................................................................. 1
2 580081664 Valve Section (Mid-Inlet) (FP20985 [Page 12-16])................................... 1
2 580096793 Valve Section (Lift) (FP20986 [Page 12-18])............................................ 1
3 ..... Poppet Valve (Lift) (FP20988 [Page 12-22])............................................. 1
4 580096797 Valve Section (Tilt) (Tilt) (FP20987 [Page 12-20]).................................... 1
6 580096796 Valve Section (Aux 1) (FP20989 [Page 12-24])........................................ 1
7 ..... Outlet Section (FP20991 [Page 12-28]).................................................... 1
8 580081663 Kit-Capscrew and Washer Set ....................................................................... 1
9 580054046 Relief Valve (Secondary) (FP20988 [Page 12-22])....................................... 1
10 580092305 Steering Control Unit (FP20969 [Page 10-6])............................................... 1
10 582044339 Steering Control Unit (Alternate Part) (FP20969 [Page 10-6])...................... 1
a 580054054 Kit-Tie Rod ..................................................................................................... 1
a 580054145 Kit-Seal - 3 Function, Master (E-Hyd) ............................................................ 1

FOOTNOTES:
a Not Illustrated

A909 ©2021 Yale Materials Handling Corporation 12-13


P20984 03-09

CONTROL VALVE AND STEERING UNIT ASSEMBLY (FIGURE 12-7)


FOUR FUNCTION

12-14 ©2021 Yale Materials Handling Corporation A909


03-09 P20984

CONTROL VALVE AND STEERING UNIT ASSEMBLY


FOUR FUNCTION

ITEM PART NO. DESCRIPTION QTY


580080905 Hydraulic Control Valve ...................................................................................... 1
1 580080907 Hydraulic Control Valve .................................................................................. 1
2 580081664 Valve Section (Mid-Inlet) (FP20985 [Page 12-16])................................... 1
3 ..... Poppet Valve (FP20988 [Page 12-22])..................................................... 1
4 580096793 Valve Section (Lift and Lower) (FP20986 [Page 12-18]).......................... 1
5 580096797 Valve Section (Tilt) (Tilt) (FP20987 [Page 12-20]).................................... 1
6 580096796 Valve Section (Auxiliary One) (FP20989 [Page 12-24])........................... 1
7 580096798 Valve Section (Auxiliary Two and Three) (FP20990 [Page 12-26]).......... 1
8 ..... Outlet Section (FP20991 [Page 12-28]).................................................... 1
9 580081663 Kit-Capscrew and Washer Set ....................................................................... 1
10 580054046 Relief Valve (Secondary) (FP20988 [Page 12-22])....................................... 1
11 580092305 Steering Control Unit (FP20969 [Page 10-6])............................................... 1
11 582044339 Steering Control Unit (Alternate Part) (FP20969 [Page 10-6])...................... 1
a 580054692 Kit-Tie Rod ..................................................................................................... 1
a 580054144 Kit-Seal - 4 Function, Master (E-Hyd) ............................................................ 1

FOOTNOTES:
a Not Illustrated

A909 ©2021 Yale Materials Handling Corporation 12-15


P20985 03-09

MID INLET SECTION (FIGURE 12-8)


THREE AND FOUR FUNCTION

ITEM PART NO. DESCRIPTION QTY


1 580081664 Valve Section (Mid-Inlet) ..................................................................................... 1
2 580052731 Plug ..................................................................................................................... 1
3 580054686 Kit-Seal (Inlet/Tilt Section) .................................................................................. 1
4 580054147 Kit-Seal (Steering Control Unit Interface) ........................................................... 1
580054688 Kit-Seal (Three Function) .................................................................................... 1

12-16 ©2021 Yale Materials Handling Corporation A909


03-09 P20985

NOTES

A909 ©2021 Yale Materials Handling Corporation 12-17


P20986 03-09

VALVE ASSEMBLY, LIFT AND LOWER (FIGURE 12-9)


ELECTRONIC CONTROL VALVE — THREE AND FOUR FUNCTION

12-18 ©2021 Yale Materials Handling Corporation A909


03-09 P20986

VALVE ASSEMBLY, LIFT AND LOWER


ELECTRONIC CONTROL VALVE – THREE AND FOUR FUNCTION

ITEM PART NO. DESCRIPTION QTY


1 580096793 Valve Section ...................................................................................................... 1
2 580055322 Plug Assembly ................................................................................................ 1
2 580004501 Plug ............................................................................................................ 1
3 580056025 Kit-Valve (Manual Lowering) .......................................................................... 1
4 580052731 Plug ................................................................................................................ 1
5 580054140 Kit-Seal (Inlet) ................................................................................................. 1
6 580054147 Kit-Seal (Steering Control Unit Interface) ....................................................... 1
7 580054118 Shuttle Valve .................................................................................................. 1
8 580054130 Setscrew ......................................................................................................... 1
9 580058138 Kit-Seal (Electro Hydraulic Poppet Valve) ...................................................... 1
10 580058139 Poppet ............................................................................................................ 1
11 580054119 Spring ............................................................................................................. 1
12 580054053 Plug Assembly ................................................................................................ 1
13 580096795 Relief Valve (Primary) .................................................................................... 1
13 580054685 Kit-Relief Valve ........................................................................................... 1
14 580096794 Spring ............................................................................................................. 1
15 580081819 Spool Actuator ................................................................................................ 1
b 580054145 Kit-Seal - 3 Function, Master (E-Hyd) ................................................................. 1
a 580054144 Kit-Seal - 4 Function, Master (E-Hyd) ................................................................. 1

FOOTNOTES:
a Four Function Only b Three Function Only

A909 ©2021 Yale Materials Handling Corporation 12-19


P20987 03-09

TILT SECTION (FIGURE 12-10)


THREE AND FOUR FUNCTION

12-20 ©2021 Yale Materials Handling Corporation A909


03-09 P20987

TILT SECTION
THREE AND FOUR FUNCTION

ITEM PART NO. DESCRIPTION QTY


1 580096797 Valve Section (Tilt) .............................................................................................. 1
2 580054052 Plug Assembly ................................................................................................ 2
3 580006977 Spring ............................................................................................................. 2
4 580006976 Poppet ............................................................................................................ 2
5 580054141 Kit-Seal (Tilt) ................................................................................................... 1
6 580054131 Plug ................................................................................................................ 2
7 580054125 Spring ............................................................................................................. 2
8 580054126 Washer ........................................................................................................... 2
9 580083823 Capscrew ....................................................................................................... 4
10 580054050
582119029 Valve (Solenoid Pressure Reducing) (Solenoid) ............................................ 2
10 580054148
582002731 Kit-Seal (Solenoid Pressure Reducing) ..................................................... 1
11 580054129 Setscrew ......................................................................................................... 1
b 580054145 Kit-Seal - 3 Function, Master (E-Hyd) ................................................................. 1
a 580054144 Kit-Seal - 4 Function, Master (E-Hyd) ................................................................. 1

FOOTNOTES:
a Four Function Only b Three Function Only

A909 ©2021 Yale Materials Handling Corporation 12-21


P20988 03-09

ELECTRO HYDRAULIC POPPET VALVE (FIGURE 12-11)


THREE AND FOUR FUNCTION

12-22 ©2021 Yale Materials Handling Corporation A909


03-09 P20988

ELECTRO HYDRAULIC POPPET VALVE


THREE AND FOUR FUNCTION

ITEM PART NO. DESCRIPTION QTY


580094289 Poppet Valve Assembly (Lower) ......................................................................... 1
1 580072347 Nut .................................................................................................................. 1
2 580054933 Coil ................................................................................................................. 1
3 580072344 Tube (Solenoid) .............................................................................................. 1
4 580072341 Spring ............................................................................................................. 1
5 580094305 Poppet Valve .................................................................................................. 1
6 580058015 Sleeve ............................................................................................................ 1
580072367 Kit-Valve , Lift EHPV Assembly .......................................................................... 1
7 580072347 Nut .................................................................................................................. 1
8 580072346 Coil ................................................................................................................. 1
9 580072345 Tube Assy (Solenoid) ..................................................................................... 1
10 580081755 Spring ............................................................................................................. 1
11 ..... Poppet Valve .................................................................................................. 1
12 580058138 Kit-Seal (Electro Hydraulic Poppet Valve) .......................................................... 1

A909 ©2021 Yale Materials Handling Corporation 12-23


P20989 03-09

AUXILIARY ONE SECTION (FIGURE 12-12)


THREE AND FOUR FUNCTION

12-24 ©2021 Yale Materials Handling Corporation A909


03-09 P20989

AUXILIARY ONE SECTION


THREE AND FOUR FUNCTION

ITEM PART NO. DESCRIPTION QTY


1 580096796 Valve Section ...................................................................................................... 1
2 580054053 Plug Assembly ................................................................................................ 1
3 580006976 Poppet ............................................................................................................ 1
4 580006977 Spring ............................................................................................................. 1
5 580054131 Plug ................................................................................................................ 2
6 580054125 Spring ............................................................................................................. 2
7 580054126 Washer ........................................................................................................... 2
8 580083823 Capscrew ....................................................................................................... 4
9 580054050
582119029 Valve (Solenoid Pressure Reducing) (Solenoid) ............................................ 2
10 580054148
582002731 Kit-Seal (Solenoid Pressure Reducing) ..................................................... 1
11 a 580054144 Kit-Seal - 4 Function, Master (E-Hyd) ................................................................. 1
11 b 580054145 Kit-Seal - 3 Function, Master (E-Hyd) ................................................................. 1
12 580054142 Kit-Seal (Auxiliary 1 Section) .............................................................................. 1
13 580054052 Plug Assembly .................................................................................................... 1

FOOTNOTES:
a Four Function Only b Three Function Only

A909 ©2021 Yale Materials Handling Corporation 12-25


P20990 03-09

AUXILIARY TWO SECTION (FIGURE 12-13)


FOUR FUNCTION

12-26 ©2021 Yale Materials Handling Corporation A909


03-09 P20990

AUXILIARY TWO SECTION


FOUR FUNCTION

ITEM PART NO. DESCRIPTION QTY


1 580096798 Valve Section ...................................................................................................... 1
2 580054052 Plug Assembly ................................................................................................ 1
3 580054143 Kit-Seal (Auxiliary 2 and 3 Section) ................................................................ 1
4 580006977 Spring ............................................................................................................. 1
5 580006976 Poppet ............................................................................................................ 1
6 580054131 Plug ................................................................................................................ 2
7 580054125 Spring ............................................................................................................. 2
8 580054126 Washer ........................................................................................................... 2
9 580083823 Capscrew ....................................................................................................... 4
10 580054050
582119029 Valve (Solenoid Pressure Reducing) ............................................................. 2
11 580054053 Plug Assembly ................................................................................................ 1
580054144 Kit-Seal - 4 Function, Master (E-Hyd) ................................................................. 1

A909 ©2021 Yale Materials Handling Corporation 12-27


P20991 03-09

OUTLET SECTION (FIGURE 12-14)


THREE AND FOUR FUNCTION

12-28 ©2021 Yale Materials Handling Corporation A909


03-09 P20991

OUTLET SECTION
THREE AND FOUR FUNCTION

ITEM PART NO. DESCRIPTION QTY


1 ..... Outlet Section ..................................................................................................... 1
2 580054684 Kit-Seal and Spring ........................................................................................ 1
3 580054046 Relief Valve (Secondary) ........................................................................... 1
4 580054054 Kit-Tie Rod (Three Function) .............................................................................. 1
4 580054692 Kit-Tie Rod (Four Function) ................................................................................ 1
4 014936600 Nut .................................................................................................................. 4

A909 ©2021 Yale Materials Handling Corporation 12-29


P20992 05-09

TILT CYLINDER AND MAST INSTALLATION (FIGURE 12-15)

12-30 ©2021 Yale Materials Handling Corporation A909


05-09 P20992

TILT CYLINDER AND MAST INSTALLATION


ITEM PART NO. DESCRIPTION QTY
1 580090650 Capscrew ............................................................................................................ 2
2 580088682 Rod End .............................................................................................................. 2
3 580056002 Washer ............................................................................................................... 2
3 580056008 Washer (Alternate Part) ...................................................................................... 2
4 580090651 Nut ...................................................................................................................... 2
5 a 580066856 Tilt Cylinder (RH) (FP21005 [Page 12-32])....................................................... 1
5 b 580066857 Tilt Cylinder (RH) (FP21005 [Page 12-32])....................................................... 1
6 580086680 Bushing ............................................................................................................... 2
7 580066673 Pin (Tilt) .............................................................................................................. 2
8 015627900 Grease Fitting ..................................................................................................... 4
9 580067388 Capscrew ............................................................................................................ 4
10 580055649 Lockwasher ......................................................................................................... 4
11 520045462 Anchor ................................................................................................................ 4
12 580066240 Bushing ............................................................................................................... 4
13 580066241 Snap Ring ........................................................................................................... 4
14 580066676 Pin (Mast Mounting) ............................................................................................ 2
15 931019914 Capscrew ............................................................................................................ 4
16 a 580074579 Tilt Cylinder (LH) (FP21005 [Page 12-32])........................................................ 1
16 b 580074580 Tilt Cylinder (LH) (FP21005 [Page 12-32])........................................................ 1
17 580088692 Pin ....................................................................................................................... 2
18 580090562 Bushing ............................................................................................................... 2

FOOTNOTES:
a 5° Forward/6° Back b 5° Forward/9° Back

A909 ©2021 Yale Materials Handling Corporation 12-31


P21005 05-09

TILT CYLINDERS (FIGURE 12-16)

12-32 ©2021 Yale Materials Handling Corporation A909


05-09 P21005

TILT CYLINDERS
KEY:
A: 5 Degrees Forward/6 Degrees Back
B: 5 Degrees Forward/10 Degrees Back
QTY
ITEM PART NO. DESCRIPTION A B
580074579 Tilt Cylinder (LH) ........................................................................................ 1 ..
580074580 Tilt Cylinder (LH) ........................................................................................ .. 1
580066856 Tilt Cylinder (RH) ........................................................................................ 1 ..
580066857 Tilt Cylinder (RH) ........................................................................................ .. 1
1 524214602 Rod Wiper .............................................................................................. 1 1
2 580067211 End Plug (Gland) ................................................................................... 1 1
3 580022495 Rod Seal ................................................................................................ 1 1
4 066049400 O-Ring ................................................................................................... 2 2
5 520045452 Back-Up Ring ......................................................................................... 1 1
6 524254202 Piston Rod ............................................................................................. .. 1
6 524254201 Piston Rod ............................................................................................. 1 ..
7 582004792 O-Ring ................................................................................................... 1 1
8 504305709 Piston Seal ............................................................................................. 1 1
9 580067210 Piston ..................................................................................................... 1 1
10 580002761 Wear Ring .............................................................................................. 1 1
11 502637906 Locknut .................................................................................................. 1 1
12 580067904 Tube Wldmt-Cylinder (RH) .................................................................... 1 ..
12 580067905 Tube Wldmt-Cylinder (RH) .................................................................... .. 1
12 580074577 Tube Wldmt-Cylinder (LH) ..................................................................... 1 ..
12 580074578 Tube Wldmt-Cylinder (LH) ..................................................................... .. 1
580067716 Kit-Seal ....................................................................................................... 1 1

A909 ©2021 Yale Materials Handling Corporation 12-33


P20993 05-09

TILT HYDRAULICS (FIGURE 12-17)

12-34 ©2021 Yale Materials Handling Corporation A909


05-09 P20993

TILT HYDRAULICS
ITEM PART NO. DESCRIPTION QTY
1 580019865 Fitting .................................................................................................................. 4
2 580075491 Hose Assy ........................................................................................................... 1
3 580026621 Nut (Fold Over) ................................................................................................... 2
4 580073148 Hose Clamp (Dual Hose) .................................................................................... 2
5 580058269 Capscrew ............................................................................................................ 2
6 580020430 Fitting .................................................................................................................. 6
7 580080018 Fitting .................................................................................................................. 1
8 900011244 Clamp ................................................................................................................. 2
9 580079375 Hose ................................................................................................................... 1
10 580077924 Fitting .................................................................................................................. 1
11 580019810 Fitting .................................................................................................................. 1
12 580075468 Hose Assy ........................................................................................................... 1
13 580020576 Fitting .................................................................................................................. 1
14 582041056
580047714 Capscrew ............................................................................................................ 2
15 582001191 Balance Valve ..................................................................................................... 1
15 582001193 Valve Block ..................................................................................................... 1
15 315976070 Fitting .............................................................................................................. 1
15 052645200 O-Ring ........................................................................................................ 1
15 315976062 Fitting Assembly ............................................................................................. 3
15 580004501 Plug ............................................................................................................ 1
15 056363300 O-Ring ........................................................................................................ 1
15 582002117 Valve .............................................................................................................. 1
16 580075490 Hose Assy ........................................................................................................... 1
17 580075489 Hose ................................................................................................................... 1
18 580075487 Hose Assy ........................................................................................................... 1
19 580075492 Hose Assy ........................................................................................................... 1

A909 ©2021 Yale Materials Handling Corporation 12-35


P20996 03-09

HOIST HOSE AND ATTACHING PARTS (FIGURE 12-18)

ITEM PART NO. DESCRIPTION QTY


1 580087377 Hose Assy ........................................................................................................... 1
2 580041208 Fitting (Diagnostic) .............................................................................................. 1
3 580064647 Fitting (With Load Weight Display) ..................................................................... 1
3 580062204 Fitting .................................................................................................................. 1
3 580029083 O-Ring ............................................................................................................ 1
3 052645600 O-Ring ............................................................................................................ 1

12-36 ©2021 Yale Materials Handling Corporation A909


03-09 P20996

NOTES

A909 ©2021 Yale Materials Handling Corporation 12-37


P20979 04-14

DIPSTICK AND BREATHER (FIGURE 12-19)

12-38 ©2021 Yale Materials Handling Corporation A909


04-14 P20979

DIPSTICK AND BREATHER


ITEM PART NO. DESCRIPTION QTY
1 582006778 Dipstick ............................................................................................................... 1
2 582006777 Dipstick (Tube) .................................................................................................... 1
2 582016832 Dipstick Tube (Alternate) .................................................................................... 1
3 504238289 Grommet ............................................................................................................. 1
4 582006799 Bracket ................................................................................................................ 1
4 582016837 Bracket (Alternate) .............................................................................................. 1
5 580027573 Nut ...................................................................................................................... 2
5 580027572 Nut (Alternate) .................................................................................................... 2
6 580030966 Capscrew ............................................................................................................ 2
6 580063961 Capscrew (Alternate) .......................................................................................... 2
7 055746400 Fitting .................................................................................................................. 1
7 052645300 O-Ring ............................................................................................................ 1
8 500154904 Fitting .................................................................................................................. 1
8 052645300 O-Ring ............................................................................................................ 1
9 580039913 Hose Clamp ........................................................................................................ 1
10 580082896 Hose ................................................................................................................... 1
11 580030968 Capscrew ............................................................................................................ 2
12 580056336 Adapter (Breather) .............................................................................................. 1
13 580026621 Nut (Fold Over) ................................................................................................... 2
14 580056337 Breather .............................................................................................................. 1
14 052645500 O-Ring ............................................................................................................ 1

A909 ©2021 Yale Materials Handling Corporation 12-39


P20979 04-14

NOTES

12-40 ©2021 Yale Materials Handling Corporation A909


SECTION 13

13 MAST-TWO STAGE LIMITED FREE-LIFT


CONTENTS

SECTION 13
MAST-TWO STAGE LIMITED FREE-LIFT

DESCRIPTION PAGE

AUXILIARY FUNCTION HOSES ..................................................................................................................... 13-18


CARRIAGE ...................................................................................................................................................... 13-14
FORK POSITIONER ....................................................................................................................................... 13-12
HEADER HOSES ............................................................................................................................................ 13-16
INNER MAST .................................................................................................................................................. 13-6
MAIN LIFT CYLINDER .................................................................................................................................... 13-9
OUTER MAST ................................................................................................................................................. 13-2

A909 ©2021 Yale Materials Handling Corporation 13-1


P21119 07-09

OUTER MAST (FIGURE 13-1)

13-2 ©2021 Yale Materials Handling Corporation A909


07-09 P21119

OUTER MAST
W/INTEGRAL SIDESHIFT CARRIAGE

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3500 mm 4500 mm 5500 mm
ITEM 1 2 3 4 (137.8 in.) (177.2 in.) (216.5 in.)
Mast A643 A643 A643
Group Number 3500 4500 5500
Mast And Carriage 580091840 580091841 580091842
Assy
1 Outer Mast 582002835 582002836 582002837

W/INTEGRAL SIDESHIFT CARRIAGE/FORK POSITIONER

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3500 mm 4500 mm 5500 mm
ITEM 1 2 3 4 (137.8 in.) (177.2 in.) (216.5 in.)
Mast A643 A643 A643
Group Number 3500 4500 5500
Mast And Carriage 580091845 580091846 580091847
Assy
1 Outer Mast 582002835 582002836 582002837

W/STANDARD CARRIAGE 1 AUXILIARY HOSE

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3500 mm 4500 mm 5500 mm
ITEM 1 2 3 4 (137.8 in.) (177.2 in.) (216.5 in.)
Mast A643 A643 A643
Group Number 3500 4500 5500
Mast And Carriage 580091850 580091851 580091852
Assy
1 Outer Mast 582002835 582002836 582002837

W/STANDARD CARRIAGE 2 AUXILIARY HOSES

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3500 mm 4500 mm 5500 mm
ITEM 1 2 3 4 (137.8 in.) (177.2 in.) (216.5 in.)
Mast A643 A643 A643
Group Number 3500 4500 5500
Mast And Carriage 580091855 582001346 580091856
Assy
1 Outer Mast 582002835 582002836 582002837

A909 ©2021 Yale Materials Handling Corporation 13-3


P21119 07-09

OUTER MAST
W/STANDARD HOOK CARRIAGE

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3500 mm 4500 mm 5500 mm
ITEM 1 2 3 4 (137.8 in.) (177.2 in.) (216.5 in.)
Mast A643 A643 A643
Group Number 3500 4500 5500
Mast And Carriage 580091715 580091716 580091717
Assy
1 Outer Mast 582002835 582002836 582002837

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast And Carriage Assy ..................................................................................... 1
1 a. . . . . Outer Mast ...................................................................................................... 1
2 582000117 Ring ............................................................................................................ 2
3 582000062 Bushing (Wear Pad) ................................................................................... 2
4 580037114 Pin .............................................................................................................. 2
5 580037115 Chain Anchor ............................................................................................. 2
6 580037116 Locknut ....................................................................................................... 2
7 582000112 Collar .......................................................................................................... 2
8 580037104 Washer ....................................................................................................... 4
9 582002166 Screw ......................................................................................................... 4
10 582001677 Fitting ......................................................................................................... 2
11 582002161
582010565 Hose ........................................................................................................... 2
11 582002161
582010565 Hose (Alternate Part) ................................................................................. 2
12 582000120 Screw ......................................................................................................... 2
13 580040543 Grease Fitting ............................................................................................. 2
14 582001676 Fitting ......................................................................................................... 1
15 582000125 Fitting ......................................................................................................... 1
16 580051305 Valve .......................................................................................................... 1
17 582000058 Bushing ...................................................................................................... 2
18 582000059 Plate ........................................................................................................... 2
19 582000372 Screw ......................................................................................................... 2
20 582000119 Nut .............................................................................................................. 2
21 582000081 Screw ......................................................................................................... 2
22 582053082
582000063 Roller .......................................................................................................... 2
23 580002627 Chain .......................................................................................................... AR
24 580051295
015419800 Cotter Pin ................................................................................................... 2
25 582001680 Pin .............................................................................................................. 2

FOOTNOTES:
a Refer to Table

13-4 ©2021 Yale Materials Handling Corporation A909


07-09 P21119

NOTES

A909 ©2021 Yale Materials Handling Corporation 13-5


P21120 07-09

INNER MAST (FIGURE 13-2)

13-6 ©2021 Yale Materials Handling Corporation A909


07-09 P21120

INNER MAST
W/INTEGRAL SIDESHIFT CARRIAGE

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3500 mm 4500 mm 5500 mm
ITEM 1 2 3 4 (137.8 in.) (177.2 in.) (216.5 in.)
Mast A643 A643 A643
Group Number 3500 4500 5500
Mast And Carriage 580091840 580091841 580091842
Assy
1 Inner Mast 582002981 582002982 582002983

W/INTEGRAL SIDESHIFT CARRIAGE/FORK POSITIONER

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3500 mm 4500 mm 5500 mm
ITEM 1 2 3 4 (137.8 in.) (177.2 in.) (216.5 in.)
Mast A643 A643 A643
Group Number 3500 4500 5500
Mast And Carriage 580091845 580091846 580091847
Assy
1 Inner Mast 582002981 582002982 582002983

W/STANDARD CARRIAGE 1 AUXILIARY HOSE

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3500 mm 4500 mm 5500 mm
ITEM 1 2 3 4 (137.8 in.) (177.2 in.) (216.5 in.)
Mast A643 A643 A643
Group Number 3500 4500 5500
Mast And Carriage 580091850 580091851 580091852
Assy
1 Inner Mast 582002981 582002982 582002983

W/STANDARD CARRIAGE 2 AUXILIARY HOSES

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3500 mm 4500 mm 5500 mm
ITEM 1 2 3 4 (137.8 in.) (177.2 in.) (216.5 in.)
Mast A643 A643 A643
Group Number 3500 4500 5500
Mast And Carriage 580091855 582001346 580091856
Assy
1 Inner Mast 582002981 582002982 582002983

A909 ©2021 Yale Materials Handling Corporation 13-7


P21120 07-09

INNER MAST
W/STANDARD HOOK CARRIAGE

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3500 mm 4500 mm 5500 mm
ITEM 1 2 3 4 (137.8 in.) (177.2 in.) (216.5 in.)
Mast A643 A643 A643
Group Number 3500 4500 5500
Mast And Carriage 580091715 580091716 580091717
Assy
1 Inner Mast 582002981 582002982 582002983

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast And Carriage Assy ..................................................................................... 1
1 a. . . . . Inner Mast ...................................................................................................... 1
2 580037111 Snap Ring .................................................................................................. 2
3 582000123 Screw ......................................................................................................... 2
4 582000111 Washer ....................................................................................................... 2
5 582000115 Spacer ........................................................................................................ 2
6 580037126 Pulley ......................................................................................................... 2
7 582000062 Bushing (Wear Pad) ................................................................................... 2
8 582000117 Ring ............................................................................................................ 2
9 582053082
582000063 Roller .......................................................................................................... 2
10 582000119 Nut .............................................................................................................. 2
11 582000081 Screw ......................................................................................................... 2

FOOTNOTES:
a Refer to Table

13-8 ©2021 Yale Materials Handling Corporation A909


07-09 P21121

MAIN LIFT CYLINDER (FIGURE 13-3)

MAIN LIFT CYLINDER


W/INTEGRAL SIDESHIFT CARRIAGE

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3000 mm 3500 mm 4500 mm 5500 mm 6000 mm
ITEM 1 2 3 4 (118.1 in.) (137.8 in.) (177.2 in.) (216.5 in.) (236.2 in.)
Mast A643 A643 A643 A643 A643
Group Number 3000 3500 4500 5500 6000
1 Cylinder 582002149 582002150 582002151 582002152 582002153

W/INTEGRAL SIDESHIFT CARRIAGE/FORK POSITIONER

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3000 mm 3500 mm 4500 mm 5500 mm 6000 mm
ITEM 1 2 3 4 (118.1 in.) (137.8 in.) (177.2 in.) (216.5 in.) (236.2 in.)
Mast A643 A643 A643 A643 A643
Group Number 3000 3500 4500 5500 6000
1 Cylinder 582002149 582002150 582002151 582002152 582002153

A909 ©2021 Yale Materials Handling Corporation 13-9


P21121 07-09

MAIN LIFT CYLINDER


W/STANDARD CARRIAGE 1 AUXILIARY HOSE

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3000 mm 3500 mm 4500 mm 5500 mm 6000 mm
ITEM 1 2 3 4 (118.1 in.) (137.8 in.) (177.2 in.) (216.5 in.) (236.2 in.)
Mast A643 A643 A643 A643 A643
Group Number 3000 3500 4500 5500 6000
1 Cylinder 582002149 582002150 582002151 582002152 582002153

W/STANDARD CARRIAGE 2 AUXILIARY HOSES

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3000 mm 3500 mm 4500 mm 5500 mm 6000 mm
ITEM 1 2 3 4 (118.1 in.) (137.8 in.) (177.2 in.) (216.5 in.) (236.2 in.)
Mast A643 A643 A643 A643 A643
Group Number 3000 3500 4500 5500 6000
1 Cylinder 582002149 582002150 582002151 582002152 582002153

W/STANDARD HOOK CARRIAGE

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3000 mm 3500 mm 4500 mm 5500 mm 6000 mm
ITEM 1 2 3 4 (118.1 in.) (137.8 in.) (177.2 in.) (216.5 in.) (236.2 in.)
Mast A643 A643 A643 A643 A643
Group Number 3000 3500 4500 5500 6000
1 Cylinder 582002149 582002150 582002151 582002152 582002153

ITEM PART NO. DESCRIPTION QTY


1 a. . . . . Cylinder ............................................................................................................... 2
1 582041380 Gland .............................................................................................................. 1
2 582001678 Fitting .................................................................................................................. 2
3 582000083 Washer ............................................................................................................... 2
4 582000377 Valve ................................................................................................................... 2
582000110 Kit-Seal ............................................................................................................... 1

FOOTNOTES:
a Refer to Table

13-10 ©2021 Yale Materials Handling Corporation A909


07-09 P21121

NOTES

A909 ©2021 Yale Materials Handling Corporation 13-11


P21123 07-09

FORK POSITIONER (FIGURE 13-4)

13-12 ©2021 Yale Materials Handling Corporation A909


07-09 P21123

FORK POSITIONER
ITEM PART NO. DESCRIPTION QTY
582001701 Kit-Fork Positioner .............................................................................................. 1
1 582001702 Valve .............................................................................................................. 1
2 582001703 Clamp ............................................................................................................. 3
3 582062170
582001704 Cylinder .......................................................................................................... 1
582002985 Kit-Seal ....................................................................................................... 1
4 582062171
582001705 Cylinder .......................................................................................................... 1
582002986 Kit-Seal ....................................................................................................... 1
5 582001706 Bracket ........................................................................................................... 1
6 582001707 Bracket ........................................................................................................... 1
7 580097275 Load Backrest ................................................................................................ 1
8 582001709 Support ........................................................................................................... 1
9 582001710 Bushing .......................................................................................................... 2
10 582001711 Tube ............................................................................................................... 1
11 582001712 Tube ............................................................................................................... 1
12 582001713 Tube ............................................................................................................... 1
13 582001714 Tube ............................................................................................................... 1
14 582001715 Guide .............................................................................................................. 4
15 582001716 Guide .............................................................................................................. 4
16 582010552 Screw ............................................................................................................. 6
17 580037104 Washer ........................................................................................................... 2
18 582001717 Screw ............................................................................................................. 2
19 582001748 Screw ............................................................................................................. 6
20 580040568 Washer ........................................................................................................... 2
21 582000107 Washer ........................................................................................................... 2
22 582000108 Screw ............................................................................................................. 2
23 580085575 Grease Fitting ................................................................................................. 2
24 582001718 Fitting .............................................................................................................. 4
25 582001719 Screw ............................................................................................................. 2
26 582001749 Fitting .............................................................................................................. 2
27 582001750 Fitting .............................................................................................................. 2
28 582001720 Nut .................................................................................................................. 2
29 582001721 Fitting .............................................................................................................. 2
30 582010553
582060939 Hose ............................................................................................................... 1
31 582010554 Hose ............................................................................................................... 1

A909 ©2021 Yale Materials Handling Corporation 13-13


P21122 04-10

CARRIAGE (FIGURE 13-5)

13-14 ©2021 Yale Materials Handling Corporation A909


04-10 P21122

CARRIAGE
KEY:
A: Standard Carriage (Hook Type)
B: Side-Shift Carriage (Without Fork Positioner)
C: Side-Shift Carriage (With Fork Positioner)
QTY
ITEM PART NO. DESCRIPTION A B C
580096995 Carriage (Standard) ........................................................................... 1 .. ..
582073806
580096996 Carriage (Side-Shift Without Fork Positioner) ................................... .. 1 ..
582000116
580096997 Carriage (Integral Side-Shift with Fork Positioner) ............................ .. .. 1
1 582000104 Sideshift Cylinder .......................................................................... .. 1 1
1 582002987 Kit-Seal ..................................................................................... .. 1 1
2 582001751 Pin ................................................................................................. .. 2 2
3 582001723 Ring ............................................................................................... .. 4 4
4 582000109 Bushing ......................................................................................... .. 4 4
5 580040542 Hook (Lower) ................................................................................. .. 2 2
6 582000107 Washer .......................................................................................... .. 4 4
7 582000108 Screw ............................................................................................ .. 4 4
8 580040543 Grease Fitting ................................................................................ .. 2 2
9 580040544 Pad (Upper) ................................................................................... .. 2 2
10 582033132
582000105 Side-Shift Carriage ........................................................................ .. 1 1
11 582001696 Carriage (Side Plate) ..................................................................... .. 1 1
12 582000373 Carriage ........................................................................................ 1 1 1
13 582007141 Stubshaft ................................................................................... 2 2 2
14 582000062 Bushing (Wear Pad) .......................................................................... 4 4 4
15 582000117 Ring ................................................................................................... 4 4 4
16 582053082
582000063 Roller ................................................................................................. 4 4 4
17 582000081 Screw ................................................................................................ 4 4 4
18 582000119 Nut ..................................................................................................... 4 4 4
19 580037116 Locknut .............................................................................................. 2 2 2
20 580051295
015419800 Cotter Pin .......................................................................................... 4 4 4
21 580037114 Pin ..................................................................................................... 2 2 2
22 580002627 Chain ................................................................................................. AR AR AR
23 580037115 Chain Anchor ..................................................................................... 2 2 2
24 582001680 Pin ..................................................................................................... 2 2 2

A909 ©2021 Yale Materials Handling Corporation 13-15


P21124 08-10

HEADER HOSES (FIGURE 13-6)

13-16 ©2021 Yale Materials Handling Corporation A909


08-10 P21124

HEADER HOSES
ITEM PART NO. DESCRIPTION QTY
1 582000097 Washer ............................................................................................................... 4
2 582073419
582000095 Pulley .................................................................................................................. 4
3 582000096 Pin ....................................................................................................................... 2
4 580037111 Snap Ring ........................................................................................................... 2
5 582010566 Washer ............................................................................................................... 2
6 582000100 Screw .................................................................................................................. 2
7 580040518 Clamp ................................................................................................................. 4
8 582000056 Clamp ................................................................................................................. 12
9 582010568 Hose ................................................................................................................... 4
10 582000370 Fitting (Cap) ........................................................................................................ 4
11 582010569 Hose ................................................................................................................... 4
12 582010567 Fitting .................................................................................................................. 4
13 580037134 Fitting .................................................................................................................. 4
14 582000101 Hose Clamp ........................................................................................................ 8
15 582010552 Screw .................................................................................................................. 4
16 582000069 Fitting .................................................................................................................. 4

A909 ©2021 Yale Materials Handling Corporation 13-17


P23168 04-11

AUXILIARY FUNCTION HOSES (FIGURE 13-7)

13-18 ©2021 Yale Materials Handling Corporation A909


04-11 P23168

AUXILIARY FUNCTION HOSES


KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 580027355 Hose Clamp ............................................................................................... 1 2
2 580012670 Clamp ......................................................................................................... 1 2
3 580093125 Hose Assy .................................................................................................. .. 1
4 580093126 Hose Assy .................................................................................................. .. 1
5 580093123 Hose Assy .................................................................................................. 1 1
6 580093124 Hose Assy .................................................................................................. 1 1
7 580020430 Fitting ......................................................................................................... 1 2
8 580020576 Fitting ......................................................................................................... 1 2
9 582041056
580047714 Capscrew ................................................................................................... .. 1
10 520082886 Clamp ......................................................................................................... .. 1
11 580026621 Nut (Fold Over) .......................................................................................... .. 1

A909 ©2021 Yale Materials Handling Corporation 13-19


P23168 04-11

NOTES

13-20 ©2021 Yale Materials Handling Corporation A909


SECTION 14

14 MAST-THREE STAGE FULL FREE-LIFT


CONTENTS

SECTION 14
MAST-THREE STAGE FULL FREE-LIFT

DESCRIPTION PAGE

AUXILIARY FUNCTION HOSES ..................................................................................................................... 14-24


CARRIAGE ...................................................................................................................................................... 14-18
FORK POSITIONER ....................................................................................................................................... 14-22
FREE LIFT CYLINDER ................................................................................................................................... 14-15
HEADER HOSES ............................................................................................................................................ 14-20
INNER MAST .................................................................................................................................................. 14-10
INTERMEDIATE MAST ................................................................................................................................... 14-6
MAIN LIFT CYLINDER .................................................................................................................................... 14-13
OUTER MAST ................................................................................................................................................. 14-2

A909 ©2021 Yale Materials Handling Corporation 14-1


P21125 07-09

OUTER MAST (FIGURE 14-1)

14-2 ©2021 Yale Materials Handling Corporation A909


07-09 P21125

OUTER MAST
WITH INTEGRAL SIDE-SHIFT CARRIAGE

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4550 mm 5900 mm
ITEM 1 2 3 4 (179.1 in.) (232.3 in.)
Mast A644 A644
Group Number 4550 5900
Mast And Carriage 580091858 580091947
Assy
1 Outer Mast 582002839 582002841

WITH INTEGRAL SIDE-SHIFT CARRIAGE/FORK POSITIONER

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4550 mm 5900 mm
ITEM 1 2 3 4 (179.1 in.) (232.3 in.)
Mast A644 A644
Group Number 4550 5900
Mast And Carriage 580091861 580091863
Assy
1 Outer Mast 582002839 582002841

WITH STANDARD CARRIAGE/ONE AUXILIARY HOSE

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4550 mm 5900 mm
ITEM 1 2 3 4 (179.1 in.) (232.3 in.)
Mast A644 A644
Group Number 4550 5900
Mast And Carriage 580091865 580091867
Assy
1 Outer Mast 582002839 582002841

WITH STANDARD CARRIAGE/TWO AUXILIARY HOSES

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4550 mm 5900 mm
ITEM 1 2 3 4 (179.1 in.) (232.3 in.)
Mast A644 A644
Group Number 4550 5900
Mast And Carriage 580091869 580091871
Assy
1 Outer Mast 582002839 582002841

A909 ©2021 Yale Materials Handling Corporation 14-3


P21125 07-09

OUTER MAST
WITH STANDARD HOOK CARRIAGE

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4550 mm 5900 mm
ITEM 1 2 3 4 (179.1 in.) (232.3 in.)
Mast A644 A644
Group Number 4550 5900
Mast And Carriage 580090937 580090940
Assy
1 Outer Mast 582002839 582002841

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast And Carriage Assy ..................................................................................... 1
1 a. . . . . Outer Mast ...................................................................................................... 1
2 582000059 Plate ........................................................................................................... 2
3 582000058 Bushing ...................................................................................................... 2
4 580002627 Chain .......................................................................................................... AR
5 580037115 Chain Anchor ............................................................................................. 2
6 580037114 Pin .............................................................................................................. 2
7 582062168 Pin .............................................................................................................. 4
8 580037116 Locknut ....................................................................................................... 2
9 582000056 Clamp ......................................................................................................... 4
10 582002323 Hose ........................................................................................................... AR
11 582033137 Collar .......................................................................................................... 2
12 582000380 Screw ......................................................................................................... 4
13 582062169 Hose ........................................................................................................... AR
14 582002320 Hose ........................................................................................................... AR
15 582000125 Fitting ......................................................................................................... 1
16 582001676 Fitting ......................................................................................................... 1
17 580051305 Valve .......................................................................................................... 1
18 582000372 Screw ......................................................................................................... 2
19 580040543 Grease Fitting ............................................................................................. 2
20 582000120 Screw ......................................................................................................... 2
21 582001679 Fitting ......................................................................................................... 2
22 582001677 Fitting ......................................................................................................... 2
23 582000131 Washer ....................................................................................................... 2

FOOTNOTES:
a Refer to Table

14-4 ©2021 Yale Materials Handling Corporation A909


07-09 P21125

NOTES

A909 ©2021 Yale Materials Handling Corporation 14-5


P21126 07-09

INTERMEDIATE MAST (FIGURE 14-2)

14-6 ©2021 Yale Materials Handling Corporation A909


07-09 P21126

INTERMEDIATE MAST
WITH INTEGRAL SIDE-SHIFT CARRIAGE

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4550 mm 5900 mm
ITEM 1 2 3 4 (179.1 in.) (232.3 in.)
Mast A644 A644
Group Number 4550 5900
Mast And Carriage 580091858 580091947
Assy
1 Intermediate Mast 582002843 582002845

WITH INTEGRAL SIDE-SHIFT CARRIAGE/FORK POSITIONER

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4550 mm 5900 mm
ITEM 1 2 3 4 (179.1 in.) (232.3 in.)
Mast A644 A644
Group Number 4550 5900
Mast And Carriage 580091861 580091863
Assy
1 Intermediate Mast 582002843 582002845

WITH STANDARD CARRIAGE/ONE AUXILIARY HOSE

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4550 mm 5900 mm
ITEM 1 2 3 4 (179.1 in.) (232.3 in.)
Mast A644 A644
Group Number 4550 5900
Mast And Carriage 580091865 580091867
Assy
1 Intermediate Mast 582002843 582002845

WITH STANDARD CARRIAGE/TWO AUXILIARY HOSES

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4550 mm 5900 mm
ITEM 1 2 3 4 (179.1 in.) (232.3 in.)
Mast A644 A644
Group Number 4550 5900
Mast And Carriage 580091869 580091871
Assy
1 Intermediate Mast 582002843 582002845

A909 ©2021 Yale Materials Handling Corporation 14-7


P21126 07-09

INTERMEDIATE MAST
WITH STANDARD HOOK CARRIAGE

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4550 mm 5900 mm
ITEM 1 2 3 4 (179.1 in.) (232.3 in.)
Mast A644 A644
Group Number 4550 5900
Mast And Carriage 580090937 580090940
Assy
1 Intermediate Mast 582002843 582002845

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast And Carriage Assy ..................................................................................... 1
1 a. . . . . Intermediate Mast ........................................................................................... 1
2 582000077 Washer ....................................................................................................... 2
3 582000064 Protector ..................................................................................................... 2
4 582000378 Ring ............................................................................................................ 4
5 582000061 Pulley ......................................................................................................... 2
6 582000119 Nut .............................................................................................................. 2
7 582000058 Bushing ...................................................................................................... 2
8 582000059 Plate ........................................................................................................... 2
9 582000372 Screw ......................................................................................................... 6
10 582000683 Screw ......................................................................................................... 2
11 582000071 Washer ....................................................................................................... 2
12 582000066 Pin .............................................................................................................. 2
13 582001680 Pin .............................................................................................................. 2
14 582000065 Pin .............................................................................................................. 2
15 580037126 Pulley ......................................................................................................... 2
16 582000062 Bushing (Wear Pad) ................................................................................... 4
17 582000117 Ring ............................................................................................................ 4
18 582053082
582000063 Roller .......................................................................................................... 4
19 582000081 Screw ......................................................................................................... 2
20 582000118 Screw ......................................................................................................... 2

FOOTNOTES:
a Refer to Table

14-8 ©2021 Yale Materials Handling Corporation A909


07-09 P21126

NOTES

A909 ©2021 Yale Materials Handling Corporation 14-9


P21127 07-09

INNER MAST (FIGURE 14-3)

14-10 ©2021 Yale Materials Handling Corporation A909


07-09 P21127

INNER MAST
WITH INTEGRAL SIDE-SHIFT CARRIAGE

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4550 mm 5900 mm
ITEM 1 2 3 4 (179.1 in.) (232.3 in.)
Mast A644 A644
Group Number 4550 5900
Mast And Carriage 580091858 580091947
Assy
1 Inner Mast 582002847 582002849

WITH INTEGRAL SIDE-SHIFT CARRIAGE/FORK POSITIONER

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4550 mm 5900 mm
ITEM 1 2 3 4 (179.1 in.) (232.3 in.)
Mast A644 A644
Group Number 4550 5900
Mast And Carriage 580091861 580091863
Assy
1 Inner Mast 582002847 582002849

WITH STANDARD CARRIAGE/ONE AUXILIARY HOSE

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4550 mm 5900 mm
ITEM 1 2 3 4 (179.1 in.) (232.3 in.)
Mast A644 A644
Group Number 4550 5900
Mast And Carriage 580091865 580091867
Assy
1 Inner Mast 582002847 582002849

WITH STANDARD CARRIAGE/TWO AUXILIARY HOSES

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4550 mm 5900 mm
ITEM 1 2 3 4 (179.1 in.) (232.3 in.)
Mast A644 A644
Group Number 4550 5900
Mast And Carriage 580091869 580091871
Assy
1 Inner Mast 582002847 582002849

A909 ©2021 Yale Materials Handling Corporation 14-11


P21127 07-09

INNER MAST
WITH STANDARD HOOK CARRIAGE

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4550 mm 5900 mm
ITEM 1 2 3 4 (179.1 in.) (232.3 in.)
Mast A644 A644
Group Number 4550 5900
Mast And Carriage 580090937 580090940
Assy
1 Inner Mast 582002847 582002849

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast And Carriage Assy ..................................................................................... 1
1 a. . . . . Inner Mast ...................................................................................................... 1
2 580037114 Pin .............................................................................................................. 2
3 580051295
015419800 Cotter Pin ................................................................................................... 4
4 580037115 Chain Anchor ............................................................................................. 2
5 582001680 Pin .............................................................................................................. 2
6 580037116 Locknut ....................................................................................................... 2
7 580037134 Fitting ......................................................................................................... 2
8 582000074 Plate ........................................................................................................... 2
9 582000379 Screw ......................................................................................................... 4
10 582000084 Screw ......................................................................................................... 2
11 580002627 Chain .......................................................................................................... 2

FOOTNOTES:
a Refer to Table

14-12 ©2021 Yale Materials Handling Corporation A909


07-09 P21128

MAIN LIFT CYLINDER (FIGURE 14-4)

MAIN LIFT CYLINDER


WITH INTEGRAL SIDE-SHIFT CARRIAGE

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4550 mm 5900 mm
ITEM 1 2 3 4 (179.1 in.) (232.3 in.)
Mast A644 A644
Group Number 4550 5900
1 Lift Cylinder 582002315 582002317

WITH INTEGRAL SIDE-SHIFT CARRIAGE/FORK POSITIONER

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4550 mm 5900 mm
ITEM 1 2 3 4 (179.1 in.) (232.3 in.)
Mast A644 A644
Group Number 4550 5900
1 Lift Cylinder 582002315 582002317

A909 ©2021 Yale Materials Handling Corporation 14-13


P21128 07-09

MAIN LIFT CYLINDER


WITH STANDARD CARRIAGE/ONE AUXILIARY HOSE

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4550 mm 5900 mm
ITEM 1 2 3 4 (179.1 in.) (232.3 in.)
Mast A644 A644
Group Number 4550 5900
1 Lift Cylinder 582002315 582002317

WITH STANDARD CARRIAGE/TWO AUXILIARY HOSES

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4550 mm 5900 mm
ITEM 1 2 3 4 (179.1 in.) (232.3 in.)
Mast A644 A644
Group Number 4550 5900
1 Lift Cylinder 582002315 582002317

WITH STANDARD HOOK CARRIAGE

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4550 mm 5900 mm
ITEM 1 2 3 4 (179.1 in.) (232.3 in.)
Mast A644 A644
Group Number 4550 5900
1 Lift Cylinder 582002315 582002317

ITEM PART NO. DESCRIPTION QTY


1 a. . . . . Lift Cylinder ......................................................................................................... 2
2 582000083 Washer ............................................................................................................... 2
3 582000377 Valve ................................................................................................................... 2
4 582001678 Fitting .................................................................................................................. 2
582000110 Kit-Seal ............................................................................................................... 1

FOOTNOTES:
a Refer to Table

14-14 ©2021 Yale Materials Handling Corporation A909


07-09 P21129

FREE LIFT CYLINDER (FIGURE 14-5)

FREE LIFT CYLINDER


WITH INTEGRAL SIDE-SHIFT CARRIAGE

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4550 mm 5900 mm
ITEM 1 2 3 4 (179.1 in.) (232.3 in.)
Mast A644 A644
Group Number 4550 5900
1 Cylinder 582002299 582002301

WITH INTEGRAL SIDE-SHIFT CARRIAGE/FORK POSITIONER

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4550 mm 5900 mm
ITEM 1 2 3 4 (179.1 in.) (232.3 in.)
Mast A644 A644
Group Number 4550 5900
1 Cylinder 582002299 582002301

A909 ©2021 Yale Materials Handling Corporation 14-15


P21129 07-09

FREE LIFT CYLINDER


WITH STANDARD CARRIAGE/ONE AUXILIARY HOSE

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4550 mm 5900 mm
ITEM 1 2 3 4 (179.1 in.) (232.3 in.)
Mast A644 A644
Group Number 4550 5900
1 Cylinder 582002299 582002301

WITH STANDARD CARRIAGE/TWO AUXILIARY HOSES

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4550 mm 5900 mm
ITEM 1 2 3 4 (179.1 in.) (232.3 in.)
Mast A644 A644
Group Number 4550 5900
1 Cylinder 582002299 582002301

WITH STANDARD HOOK CARRIAGE

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4550 mm 5900 mm
ITEM 1 2 3 4 (179.1 in.) (232.3 in.)
Mast A644 A644
Group Number 4550 5900
1 Cylinder 582002299 582002301

ITEM PART NO. DESCRIPTION QTY


1 a. . . . . Cylinder ............................................................................................................... 2
2 582000068 Pulley .............................................................................................................. 2
3 582000377 Valve .............................................................................................................. 2
4 582001678 Fitting .............................................................................................................. 2
582000110 Kit-Seal ........................................................................................................... 2

FOOTNOTES:
a Refer to Table

14-16 ©2021 Yale Materials Handling Corporation A909


07-09 P21129

NOTES

A909 ©2021 Yale Materials Handling Corporation 14-17


P21130 04-10

CARRIAGE (FIGURE 14-6)

14-18 ©2021 Yale Materials Handling Corporation A909


04-10 P21130

CARRIAGE
KEY:
A: Standard Carriage (Hook Type)
B: Side-Shift Carriage (Without Fork Positioner)
C: Side-Shift Carriage (With Fork Positioner)
QTY
ITEM PART NO. DESCRIPTION A B C
580097034 Carriage (Standard) ........................................................................... 1 .. ..
580097035 Carriage (Side-Shift) (Without Fork Positioner) ................................. .. 1 ..
582000075
580097036 Carriage (Integral Sideshift with Fork Positioner) .............................. .. .. 1
1 582000104 Sideshift Cylinder .......................................................................... .. 1 1
1 582002987 Kit-Seal ..................................................................................... .. 1 1
2 582001751 Pin ................................................................................................. .. 2 2
3 582001723 Ring ............................................................................................... .. 4 4
4 582000109 Bushing ......................................................................................... .. 4 4
5 580040542 Hook (Lower) ................................................................................. .. 2 2
6 582000107 Washer .......................................................................................... .. 4 4
7 582000108 Screw ............................................................................................ .. 4 4
8 580040543 Grease Fitting ................................................................................ .. 2 2
9 580040544 Pad (Upper) ................................................................................... .. 2 2
10 582033132
582000105 Side-Shift Carriage ........................................................................ .. 1 1
11 582000106 Carriage ........................................................................................ .. 1 1
12 582000076 Carriage ........................................................................................ 1 1 1
13 582007141 Stubshaft ................................................................................... 2 2 2
14 582000062 Bushing (Wear Pad) .......................................................................... 4 4 4
15 582000117 Ring ................................................................................................... 4 4 4
16 582053082
582000063 Roller ................................................................................................. 4 4 4
17 582000081 Screw ................................................................................................ 4 4 4
18 582000119 Nut ..................................................................................................... 4 4 4
19 580051295
015419800 Cotter Pin .......................................................................................... 2 2 2
20 580037114 Pin ..................................................................................................... 1 1 1
21 580002627 Chain ................................................................................................. AR AR AR

A909 ©2021 Yale Materials Handling Corporation 14-19


P21131 08-10

HEADER HOSES (FIGURE 14-7)

14-20 ©2021 Yale Materials Handling Corporation A909


08-10 P21131

HEADER HOSES
ITEM PART NO. DESCRIPTION QTY
1 580040518 Clamp ................................................................................................................. 8
2 582000061 Pulley .................................................................................................................. 4
3 582000055 Pulley .................................................................................................................. 2
3 582107396 Roller .............................................................................................................. 4
4 582000056 Clamp ................................................................................................................. 12
5 582042414 Hose Assy ........................................................................................................... 2
6 582010559 Hose ................................................................................................................... 4
7 582000370 Fitting .................................................................................................................. 4
8 582002359 Hose ................................................................................................................... 2
9 580037134 Fitting (Bulkhead) ................................................................................................ 10
10 582000057 Fitting .................................................................................................................. 2
11 582010573
582010563 Hose ................................................................................................................... 1
12 580040995 Clamp ................................................................................................................. 1
13 582002358 Hose ................................................................................................................... 2
14 582010569 Hose ................................................................................................................... 4
15 582000069 Fitting .................................................................................................................. 4
16 582010560 Hose ................................................................................................................... 2
17 582010572
582010562 Hose ................................................................................................................... 1
18 582000053 Screw .................................................................................................................. 8

A909 ©2021 Yale Materials Handling Corporation 14-21


P21132 07-09

FORK POSITIONER (FIGURE 14-8)

14-22 ©2021 Yale Materials Handling Corporation A909


07-09 P21132

FORK POSITIONER
ITEM PART NO. DESCRIPTION QTY
582001701 Kit-Fork Positioner .............................................................................................. 1
1 582001702 Valve .............................................................................................................. 1
2 582001703 Clamp ............................................................................................................. 3
3 582062170
582001704 Cylinder .......................................................................................................... 1
582002985 Kit-Seal ....................................................................................................... 1
4 582062171
582001705 Cylinder .......................................................................................................... 1
582002986 Kit-Seal ....................................................................................................... 1
5 582001706 Bracket ........................................................................................................... 1
6 582001707 Bracket ........................................................................................................... 1
7 580097275 Load Backrest ................................................................................................ 1
8 582001709 Support ........................................................................................................... 1
9 582001710 Bushing .......................................................................................................... 2
10 582001711 Tube ............................................................................................................... 1
11 582001712 Tube ............................................................................................................... 1
12 582001713 Tube ............................................................................................................... 1
13 582001714 Tube ............................................................................................................... 1
14 582001715 Guide .............................................................................................................. 4
15 582001716 Guide .............................................................................................................. 4
16 582010552 Screw ............................................................................................................. 6
17 580037104 Washer ........................................................................................................... 2
18 582001717 Screw ............................................................................................................. 2
19 582001748 Screw ............................................................................................................. 6
20 580040568 Washer ........................................................................................................... 2
21 582000107 Washer ........................................................................................................... 2
22 582000108 Screw ............................................................................................................. 2
23 580085575 Grease Fitting ................................................................................................. 2
24 582001718 Fitting .............................................................................................................. 4
25 582001719 Screw ............................................................................................................. 2
26 582001749 Fitting .............................................................................................................. 2
27 582001750 Fitting .............................................................................................................. 2
28 582001720 Nut .................................................................................................................. 2
29 582001721 Fitting .............................................................................................................. 2
30 582010553
582060939 Hose ............................................................................................................... 2
31 582010554 Hose ............................................................................................................... 1

A909 ©2021 Yale Materials Handling Corporation 14-23


P23169 04-11

AUXILIARY FUNCTION HOSES (FIGURE 14-9)

14-24 ©2021 Yale Materials Handling Corporation A909


04-11 P23169

AUXILIARY FUNCTION HOSES


KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 580027355 Hose Clamp ............................................................................................... 1 2
2 580012670 Clamp ......................................................................................................... 1 2
3 580093125 Hose Assy .................................................................................................. .. 1
4 580093126 Hose Assy .................................................................................................. .. 1
5 580093123 Hose Assy .................................................................................................. 1 1
6 580093124 Hose Assy .................................................................................................. 1 1
7 580020430 Fitting ......................................................................................................... 1 2
8 580020576 Fitting ......................................................................................................... 1 2
9 582041056
580047714 Capscrew ................................................................................................... .. 1
10 520082886 Clamp ......................................................................................................... .. 1
11 580026621 Nut (Fold Over) .......................................................................................... .. 1

A909 ©2021 Yale Materials Handling Corporation 14-25


P23169 04-11

NOTES

14-26 ©2021 Yale Materials Handling Corporation A909


SECTION 15

15 OPTIONS
CONTENTS

SECTION 15
OPTIONS

DESCRIPTION PAGE

ACCUMULATOR ............................................................................................................................................. 15-11


BACK-UP ALARM ........................................................................................................................................... 15-5
DUAL MIRRORS
WITH CAB ................................................................................................................................................... 15-7
WITH OVERHEAD GUARD ........................................................................................................................ 15-8
FIRE EXTINGUISHER
WITH CAB ................................................................................................................................................... 15-3
WITH OVERHEAD GUARD ........................................................................................................................ 15-4
LIFTING EYE ................................................................................................................................................... 15-9
STROBE LIGHT
LED ............................................................................................................................................................. 15-2

A909 ©2021 Yale Materials Handling Corporation 15-1


P20997 03-09

STROBE LIGHT (FIGURE 15-1)


LED

ITEM PART NO. DESCRIPTION QTY


580079615 Strobe Light Assembly ........................................................................................ 1
1 580078920 Strobe Light (Amber LED) .............................................................................. 1
2 580041195 Terminal Pin ................................................................................................... 1
2 580056006 Connector (2 Pin) ........................................................................................... 1
2 580056004 Connector (Secondary Lock) .......................................................................... 1
3 504232297 Guard (Strobe Light) (Not Illustrated) ................................................................. 1

15-2 ©2021 Yale Materials Handling Corporation A909


03-09 P20998

FIRE EXTINGUISHER (FIGURE 15-2)


WITH CAB

ITEM PART NO. DESCRIPTION QTY


1 504061719 Fire Extinguisher ................................................................................................. 1
1 580078070 Bracket ........................................................................................................... 1
2 580069619 Bracket ................................................................................................................ 1
3 580027621 Screw .................................................................................................................. 2
4 449022021 Washer ............................................................................................................... 2
5 449021002 Washer ............................................................................................................... 2
6 580058212 Capscrew ............................................................................................................ 1
7 580041704 Insert ................................................................................................................... 1

A909 ©2021 Yale Materials Handling Corporation 15-3


P20999 03-09

FIRE EXTINGUISHER (FIGURE 15-3)


WITH OVERHEAD GUARD

ITEM PART NO. DESCRIPTION QTY


1 504061719 Fire Extinguisher ................................................................................................. 1
1 580049526 Bracket ........................................................................................................... 1
2 580078070 Bracket ................................................................................................................ 1
3 580027621 Screw .................................................................................................................. 2
4 449022021 Washer ............................................................................................................... 2
5 449021002 Washer ............................................................................................................... 2
6 580056815 Capscrew ............................................................................................................ 1
7 580027573 Nut ...................................................................................................................... 1

15-4 ©2021 Yale Materials Handling Corporation A909


03-09 P21000

BACK-UP ALARM (FIGURE 15-4)

ITEM PART NO. DESCRIPTION QTY

A909 ©2021 Yale Materials Handling Corporation 15-5


P21000 03-09

ITEM PART NO. DESCRIPTION QTY


1 580045132 Back-Up Alarm (82-102 dbA) .............................................................................. 1
2 580056613 Fastener .............................................................................................................. 1
3 580026812 Clip ...................................................................................................................... 1
4 580044859 Insert ................................................................................................................... 2
5 580039438 Capscrew ............................................................................................................ 2

15-6 ©2021 Yale Materials Handling Corporation A909


03-09 P21001

DUAL MIRRORS (FIGURE 15-5)


WITH CAB

ITEM PART NO. DESCRIPTION QTY


1 582003281 Mirror (Side Mirror Assembly) ............................................................................. 2
2 580058808 Bracket ................................................................................................................ 2
3 580056815 Capscrew ............................................................................................................ 4
4 580044861 Insert ................................................................................................................... 4

A909 ©2021 Yale Materials Handling Corporation 15-7


P21002 03-09

DUAL MIRRORS (FIGURE 15-6)


WITH OVERHEAD GUARD

ITEM PART NO. DESCRIPTION QTY


1 582003281 Mirror (Side Mirror Assembly) ............................................................................. 2
2 580080919 Bracket (RH) ....................................................................................................... 1
2 580080920 Bracket (LH) ........................................................................................................ 1
3 580058269 Capscrew ............................................................................................................ 4
4 580058190 Nut ...................................................................................................................... 4

15-8 ©2021 Yale Materials Handling Corporation A909


03-09 P21004

LIFTING EYE (FIGURE 15-7)

ITEM PART NO. DESCRIPTION QTY

A909 ©2021 Yale Materials Handling Corporation 15-9


P21004 03-09

ITEM PART NO. DESCRIPTION QTY


1 580078642 Eyebolt ................................................................................................................ 1
2 580015437 Anchor ................................................................................................................ 1
3 937300930 Nut ...................................................................................................................... 1
4 015421700 Cotter Pin ............................................................................................................ 1
5 580060025 Nut ...................................................................................................................... 1

15-10 ©2021 Yale Materials Handling Corporation A909


02-10 P21003

ACCUMULATOR (FIGURE 15-8)

ITEM PART NO. DESCRIPTION QTY


1 580081340 Accumulator ........................................................................................................ 1
2 580066235 Clamp , Heavy Duty Strap Clamp ....................................................................... 1
3 580093708 Bracket ................................................................................................................ 1
4 580030966 Capscrew ............................................................................................................ 3
5 580093706 Hose Assy ........................................................................................................... 1
6 580019899 Fitting .................................................................................................................. 1
7 582005274 Hose Assy ........................................................................................................... 1
8 580041208 Fitting (Diagnostic) .............................................................................................. 1
9 580062204 Fitting .................................................................................................................. 1
10 580080976 Fitting .................................................................................................................. 1
11 203083100 Capscrew ............................................................................................................ 2

A909 ©2021 Yale Materials Handling Corporation 15-11


P21003 02-10

NOTES

15-12 ©2021 Yale Materials Handling Corporation A909


SECTION 16

16 FIELD CONVERSION KITS


CONTENTS

SECTION 16
FIELD CONVERSION KITS

DESCRIPTION PAGE

ADD ON OPTION KITS ................................................................................................................................... 16-2


ADD ON TELEMETRY KITS ........................................................................................................................... 16-4
BRAKE AND INCHING PEDAL CONVERSION .............................................................................................. 16-3
E-HYDRAULIC CONTROL CONVERSION KITS
→ S/N A909V01507H ................................................................................................................................ 16-2
S/N A909V01507H → ................................................................................................................................ 16-2
LIGHT CONVERSION KITS ............................................................................................................................ 16-4
MISCELLANEOUS CONVERSION KITS ........................................................................................................ 16-4
RETURN TO SET TILT KITS .......................................................................................................................... 16-2
SEAT CONVERSION KITS ............................................................................................................................. 16-3

A909 ©2021 Yale Materials Handling Corporation 16-1


FIELD CONVERSION KITS

RETURN TO SET TILT KITS

DESCRIPTION PART NUMBER


Kit-Return to Set Tilt 3 Way (Mini Lever without Clamp) a524328510
Kit-Return to Set Tilt 4 Way (Mini Lever without Clamp) a524328511
Kit-Return to Set Tilt 3 Way (Mini Lever with Clamp) a524328512
Kit-Return to Set Tilt 4 Way (Mini Lever with Clamp) a524328513

FOOTNOTES:
a This kit requires software that must be dealer installed.

E-HYDRAULIC CONTROL CONVERSION KITS


(→ S/N A909V01507H)

DESCRIPTION PART NUMBER


Kit-Mini Lever Conv 3 Way (w/o clamp to 3 way with clamp Interlock) a524229456
Kit-Mini Lever Conv 3 Way (With Clamp to 3 Way Without Clamp Interlock) a524245848
Kit-Mini Lever Conv 4 Way (With Clamp to 4 Way Without Clamp Interlock) a524270047
Kit-Mini Lever Conv 3 Way (w/o clamp to 4 way w/o clamp) a524337123
Kit-Mini Lever Conv 3 Way (w/o clamp to 4 way with clamp) 524337124

FOOTNOTES:
a This kit requires software that must be dealer installed. Dealer needs to obtain a new Configuration Data File
(CDF) from Aftermarket Services. The CDF should be ordered from the Software Resources page of HYPASS
Online. See Service Gram LD00018.

E-HYDRAULIC CONTROL CONVERSION KITS


(S/N A909V01507H →)

DESCRIPTION PART NUMBER


Kit-Mini Lever Conv 3 Way (w/o Lockout to w/ lockout) (without Lockout to with a524332188
Lockout)
Kit-Mini Lever Conv 4 Way (w/ lockout to w/o lockout) (with Lockout to without Lockout) a524332189
Kit-Mini Lever Conv 3 Way (without Clamp to 4 Way without Clamp) a550014572
Kit-Mini Lever Conv 3 Way (without Clamp to 4 Way with Clamp) a550014573

FOOTNOTES:
a This kit requires software that must be dealer installed.

ADD ON OPTION KITS

DESCRIPTION PART NUMBER


Kit-Fire Extinguisher (W/o Cab) 524285530
Kit-Fire Extinguisher (With Cab) 524270761
Traction Speed Limit Kit a524229689
Kit-Mirror (For Overhead Guard) 524226924
Kit-Mirror (Dual Mirrors For Cab) 524242369

16-2 ©2021 Yale Materials Handling Corporation A909


FIELD CONVERSION KITS

ADD ON OPTION KITS (CONTINUED)

DESCRIPTION PART NUMBER


Impact Monitoring Kit (with Immediate Shutdown) a524275522
Kit-Impact Monitoring (With 30 Second Shutdown) a524275523
Kit-Powertrain Protection a524230083
Kit-Back-UP Alarm (87 dbA) (Without Cab) (Without Cab)(87 DB (A)) 524338360
Kit-Back-UP Alarm (97 dbA) (Without Cab) (Without Cab)(97 DB (A)) 524338361
Kit-Back-UP Alarm (102 dbA) (Without Cab) (Without Cab)(102 DB (A)) 524338362
Kit-Back-UP Alarm (107 dbA) (Without Cab) (Without Cab)(107 DB (A)) 524338363
Kit-Back-UP Alarm (82-102 dbA) (Without Cab) (Without Cab)(82-102 DB (A)) 524338364
Kit-Back-UP Alarm (87 dbA) (With Cab) (With Cab)(87 DB (A)) 524338365
Kit-Back-UP Alarm (97 dbA) (With Cab) (With Cab)(97 DB (A)) 524338366
Kit-Back-UP Alarm (102 dbA) (With Cab) (With Cab)(102 DB (A)) 524338367
Kit-Back-UP Alarm (107 dbA) (With Cab) (With Cab)(107 DB (A)) 524338368
Kit-Back-UP Alarm (82-102 dbA) (With Cab) (With Cab)(82-102 DB (A)) 524338369
Kit-Load Weight on Display (E-Hydraulics) a524275520
Kit-Electronic Monitoring (For Use With GM/PSI Engine) a524267111
Kit-Accumulator (2 Quart) 524328377
Kit Return to Set Tilt Add On For Trucks that Have Mini Levers a b550073627

FOOTNOTES:
a This kit requires software that must be dealer installed. Dealer needs to obtain a new Configuration Data File
(CDF) from Aftermarket Services. The CDF should be ordered from the Software Resources page of HYPASS
Online. See Service Gram LD00018.
b S/N A909V01508H →

BRAKE AND INCHING PEDAL CONVERSION

DESCRIPTION PART NUMBER


Kit-Brake (Single to Dual Pedal) 524335929

SEAT CONVERSION KITS

DESCRIPTION PART NUMBER


Kit-Swivel Seat Full Susp (Vinyl with E-Hyd Controls) 524290758
Kit-Swivel Seat Full Susp (Cloth with E-Hyd Controls) 524290759
Kit-Seat-Full Susp Non-Swivel (Vinyl w/o E-Hyd Controls) (FLM) 550015448
Kit-Seat-Full Susp Non-Swivel (Cloth w/o E-Hyd Controls) (FLM) 550015449
Kit-Seat-Full Susp Non-Swivel (Vinyl with E-Hyd Controls) (FLM) 550015452
Kit-Seat-Full Susp Non-Swivel (Cloth with E-Hyd Controls) (FLM) 550015453
Kit-Seat-Full Susp Swivel (Vinyl w/o E-Hyd Controls) (FLM) 550015450
Kit-Seat-Full Susp Swivel (Cloth w/o E-Hyd Controls) (FLM) 550015451

A909 ©2021 Yale Materials Handling Corporation 16-3


FIELD CONVERSION KITS

SEAT CONVERSION KITS (CONTINUED)

DESCRIPTION PART NUMBER


Kit-Seat-Full Susp Swivel (Vinyl with E-Hyd Controls) (FLM) 550015454
Kit-Seat-Full Susp Swivel (Cloth with E-Hyd Controls) (FLM) 550015455

MISCELLANEOUS CONVERSION KITS

DESCRIPTION PART NUMBER


Kit-Keyswitch to Push-Button a524261866
Kit-Fwd/Rev Lever to FDC a524263337
Kit-FDC to Fwd/Rev Lever a524227697
Kit-Bracket (Exhaust) 550013882
Kit-Gas Spring (And Ball Stud) 550016113

FOOTNOTES:
a This kit requires software that must be dealer installed. Dealer needs to obtain a new Configuration Data File
(CDF) from Aftermarket Services. The CDF should be ordered from the Software Resources page of HYPASS
Online. See Service Gram LD00018.

LIGHT CONVERSION KITS

DESCRIPTION PART NUMBER


Kit-Front Drive/Rear Worklight (with light harness, with Overhead Guard and 3 Stg a524264556
Mast or No Mast)
Kit-Front Drive/Rear Worklight (LED w/o Other Lights for Overhead Guard with a524331942
Harness)
Kit-Front Drive/Rear Worklight (Halogen with Overhead Guard with other lights, does a524228195
not include Harness)
Kit-Front Drive/Rear Worklight (LED with other lights for Overhead Guard, w/o a524331939
Harness)
Kit-Light (Brake/Tail/Back-up Lights with Harness, with Overhead Guard) a524264558
Kit-Brake/Tail/Back-Up Light (w/o Harness, use with Overhead Guard) a524228199

FOOTNOTES:
a This kit requires software that must be dealer installed. Dealer needs to obtain a new Configuration Data File
(CDF) from Aftermarket Services. The CDF should be ordered from the Software Resources page of HYPASS
Online. See Service Gram LD00018.

ADD ON TELEMETRY KITS

DESCRIPTION PART NUMBER


Telemetry Kit (FM1 W/GSM Cellular) 550073685
Telemetry Kit (FM1 W/WIFI) 550073686
Telemetry Kit (IC-Interlock-Yale) 550073717
Telemetry Kit (ISO-Prox Card Reader) 550073824

16-4 ©2021 Yale Materials Handling Corporation A909


FIELD CONVERSION KITS

ADD ON TELEMETRY KITS (CONTINUED)

DESCRIPTION PART NUMBER


Telemetry Kit (HID Standard Prox Card Reader) 550073825
Telemetry Kit (Yale Check List) 550064624

A909 ©2021 Yale Materials Handling Corporation 16-5


FIELD CONVERSION KITS

NOTES

16-6 ©2021 Yale Materials Handling Corporation A909


SECTION 17

17 NUMERICAL INDEX
NUMERICAL INDEX

SECTION 17
NUMERICAL INDEX

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

012826900 8-7 34 032643500 6-25 16 064570800 3-5 6 11-15 12


8-9 4 052645200 11-11 35 8-5 10 11-17 5
013378800 1-35 2 11-19 9 065000900 10-11 15 449015135 11-7 14
013378900 1-35 1 12-35 15 065001000 10-11 10 11-9 8
013392500 6-5 18 052645300 8-19 13 065619300 6-25 11 449021001 1-3 11
014711300 3-7 14 11-11 22 066049400 12-33 4 3-11
014711700 3-3 3 12-39 7 072387301 10-11 2 7-9 16
3-4 6 12-39 8 072387302 10-11 1 449021002 15-3 5
014936600 12-29 4 052645400 8-11 1 080143400 1-3 22 15-4 5
014939300 7-27 3 8-11 5 135523102 11-12 46 449021006 10-11 16
014972900 11-19 5 052645500 8-7 23 150121835 7-91 20 449022013 8-3 2
014996900 7-27 1 8-11 6 7-93 17 9-4 8
015026000 6-20 46 11-11 15 7-109 10 449022019 1-21 8
015026200 6-19 38 11-12 51 7-111 20 449022021 15-3 4
015026400 3-4 7 12-39 14 203083100 15-11 11 15-4 4
7-27 2 052645600 12-36 3 203142600 3-19 11 449022041 10-11 28
015026600 12-3 27 052645700 12-3 25 203142800 1-45 15 449034011 6-27 2
015035700 7-27 4 052645800 12-3 24 1-53 22 449034061 1-57 8
015040300 3-11 2 052645900 12-3 20 203756300 3-15 21 500154904 12-39 8
015040600 3-11 25 053239100 10-11 38 203756400 3-7 25 500154908 12-3 3
015418400 10-11 40 054820000 8-19 12 203756500 1-33 25 500167906 10-13 2
015419800 13-4 24 055746400 12-39 7 203758800 3-25 4 500552902 6-25 17
13-15 20 056155000 6-5 20 258979300 1-21 20 500863106 7-30 1
14-12 3 056260300 6-5 16 1-65 2 501702901 3-3
14-19 19 056363300 12-35 15 311207098 1-45 13 3-5 10
015421700 15-10 4 056623800 6-23 5 311323023 8-3 8 501702902 10-12
015493500 10-13 5 056943800 12-3 13 315976062 12-6 2 11-3
015627900 12-31 8 057090400 11-11 15 12-35 15 11-5
015631500 10-11 18 058801100 3-15 5 315976070 12-6 5 501702903 1-15
10-11 26 059235200 11-11 38 12-35 15 501702904 6-27 11
015759100 11-11 39 060023600 2-33 5 316445008 11-11 22 501712902 10-13 3
015915100 10-11 20 6-23 2 316448036 8-11 5 501737903 6-5 30
016103200 5-3 28 060305400 3-15 1 449001023 8-3 1 501862901 3-5 9
016103500 1-9 19 060733800 10-11 45 449001121 1-3 4 8-5 13
6-19 4 061278000 3-15 4 449001125 3-11 26 501921905 7-25 9
016103700 6-19 37 061948500 6-19 36 449001204 11-7 8 502056903 5-3 8
7-18 2 061977400 4-3 12 11-9 6 5-11 11
016104000 3-3 2 4-5 4 449001268 7-15 7 12-3 21
016110000 12-3 28 062143700 7-18 3 449001400 1-21 22 12-3 34
016241700 3-21 25 062151600 1-45 16 1-65 14 502056905 6-3 3
019930000 6-23 13 1-53 23 449001415 7-9 17 6-17 4
020772200 3-8 062159500 1-35 10 449001452 1-57 4 502058911 6-5
3-15 23 1-36 1 449007005 5-3 16 502097909 1-45 9
020772500 3-7 15 8-11 7 5-11 5 502175920 10-11 44
3-15 24 12-3 2 449007034 7-54 8 502175921 10-11 37
021197300 1-33 27 062159700 5-3 31 449015012 1-21 7 502398906 3-15 2
022784400 10-12 49 5-11 8 449015021 11-3 5 502400901 11-12 46
023021000 1-45 14 12-3 16 449015098 1-45 26 502565901 8-3 7
030252011 11-11 35 063071300 3-15 449015112 7-51 7 10-11 27

A909 ©2021 Yale Materials Handling Corporation 17-1


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

502566901 5-6 4 504240712 7-31 7 505967560 11-11 40 7-76 49


5-13 4 504288730 7-60 20 11-12 46 7-101 1
502566903 8-3 6 7-60 29 505968505 7-61 42 7-109 6
502566904 2-20 3 7-61 42 7-61 43 7-109 7
3-5 3 7-61 43 7-62 45 505968568 7-53 2
8-5 15 7-62 45 7-62 46 7-59 1
502632907 1-33 22 7-68 20 7-69 42 7-59 3
502634904 6-25 14 7-68 29 7-69 43 7-59 11
502637906 12-33 11 7-69 42 7-70 45 7-60 22
504058787 6-3 2 7-69 43 7-70 46 7-60 26
6-17 2 7-70 45 7-75 41 7-60 27
504061719 15-3 1 7-74 20 7-75 42 7-61 31
15-4 1 7-75 41 7-75 44 7-61 41
504063761 1-33 29 7-75 42 7-76 45 7-65 11
504070790 7-15 14 7-75 44 7-109 2 7-67 1
504071785 1-53 16 7-81 10 505968514 1-65 11 7-67 3
504224222 10-11 11 7-109 2 7-30 3 7-67 11
504224231 10-11 3 504288733 7-60 21 7-33 3 7-68 22
504224232 10-11 12 7-61 42 7-33 23 7-68 26
504224242 10-11 7 7-61 43 7-35 24 7-68 27
504224292 10-11 13 7-62 46 7-35 25 7-69 31
504224298 10-11 4 7-68 21 7-59 2 7-69 41
504225201 6-25 2 7-69 42 7-65 9 7-73 1
504225236 10-11 9 7-69 43 7-67 2 7-73 3
504225257 1-3 40 7-70 46 7-73 2 7-73 11
1-11 23 7-74 21 7-79 1 7-74 18
1-21 17 7-75 41 7-81 1 7-74 22
504226218 3-5 7-75 42 7-84 26 7-74 26
504226242 4-3 6 7-76 45 7-88 29 7-74 30
4-5 11 7-81 9 7-91 16 7-75 40
504227283 10-11 41 504288741 7-62 54 7-93 20 7-79 4
504230271 1-53 7 7-70 54 7-106 1 7-79 8
1-53 21 504305709 12-33 8 7-109 7 7-81 4
504231204 7-106 2 504305712 10-13 9 505968540 1-65 10 7-81 6
504231213 1-33 26 504323759 1-15 6 7-30 3 7-83 1
504231215 1-61 20 504450740 7-93 4 7-65 9 7-83 13
504231226 11-11 25 7-93 6 7-91 15 7-83 14
504231248 1-61 14 7-93 24 7-93 19 7-83 19
504231252 1-61 16 7-93 28 505968566 7-59 13 7-84 21
504231265 1-59 8 504450741 7-93 22 7-59 14 7-84 23
504231296 1-61 13 7-93 26 7-60 18 7-87 1
504232260 7-18 504450761 7-93 5 7-62 47 7-87 7
504232281 7-98 27 7-93 7 7-62 49 7-87 15
504232297 7-33 19 7-93 25 7-67 13 7-87 17
7-35 14 7-93 29 7-67 14 7-87 18
15-2 3 505850500 1-62 3 7-68 18 7-88 23
504233271 1-15 3 505851500 1-62 2 7-70 47 7-88 25
504235245 1-3 3 505966562 1-15 4 7-70 49 7-88 27
504236273 6-5 505966595 5-3 2 7-73 13 7-97 3
504238289 12-39 3 5-3 14 7-73 14 7-97 6
504240211 10-11 42 5-11 23 7-76 47 7-97 9

17-2 ©2021 Yale Materials Handling Corporation A909


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

7-97 16 511405800 6-5 5 520045068 7-60 20 520046854 3-25 27


7-97 17 514214804 6-5 14 7-68 20 520046858 3-7 3
7-98 18 518791646 1-39 7-74 20 520046864 3-23 17
7-98 19 1-41 12 7-81 10 520047875 3-21 2
7-98 20 518793625 7-91 9 520045069 7-60 21 520047876 3-21 2
7-98 26 7-93 10 7-68 21 520047877 3-21 1
7-101 1 518793684 1-39 8 7-74 20 520047878 3-21 1
7-101 8 1-41 8 7-74 21 520047882 3-21 24
7-101 9 518796686 1-3 23 7-81 9 520053823 3-23 6
7-103 1 518801683 1-65 18 7-81 10 520082877 1-45 11
7-103 10 518803677 1-45 18 520045074 7-60 20 520082886 13-19 10
7-103 11 1-53 26 7-60 21 14-25 10
7-105 1 518805632 1-9 24 7-68 20 524137230 6-25 12
7-106 3 518806635 6-25 4 7-68 21 524162256 1-59 9
7-109 8 7-59 2 7-74 21 524201323 1-21 2
7-111 9 7-67 2 520045130 1-59 4 1-65 17
505968593 7-59 1 7-73 2 520045433 11-12 51 524208883 1-65 4
7-67 1 518806641 7-81 1 520045452 12-33 5 524214602 12-33 1
7-73 1 518806645 1-61 2 520045462 12-31 11 524214603 10-13 7
7-105 3 520035812 1-9 16 520045589 10-11 8 524220529 1-59 8
7-105 6 520037891 1-29 5 520045672 7-59 7 524240692 1-21 25
7-105 8 1-31 13 7-67 7 1-65 3
505970526 7-9 8 520038807 3-16 6 7-73 7 524246118 6-25
7-11 4 520038855 7-59 15 7-83 17 524246345 1-11 21
505970552 7-93 3 7-60 19 7-88 21 524246346 1-11 26
7-93 33 7-65 6 7-91 524246347 1-11 19
7-93 35 7-67 15 7-93 524246348 1-11 25
7-101 4 7-68 19 7-97 8 524246839 1-57 1
7-103 4 7-69 39 520045804 7-61 31 524246840 1-57 9
505970580 6-5 17 7-73 10 7-62 44 524246841 1-57 2
6-23 7 7-83 8 7-69 31 524248305 8-7 18
505970586 7-73 16 7-87 9 7-70 44 8-9 8
505970592 1-35 7-91 7-75 43 524254201 12-33 6
5-11 6 7-93 7-79 6 524254202 12-33 6
6-23 18 7-97 7 7-91 4 524260440 1-9 2
505971515 9-3 4 520038872 7-33 3 7-105 4 524270797 1-61 11
10-15 4 7-33 23 7-105 7 524270798 1-61 19
505972507 7-79 1 7-35 24 520045805 7-62 44 524274108 1-59 6
505972563 5-3 7 7-35 25 7-69 44 524274136 1-59 5
5-11 27 7-106 1 7-75 43 524274771 1-11 14
505972589 7-84 26 520038875 7-60 30 7-91 6 524274772 1-11 12
7-88 29 7-68 30 7-105 4 524274773 1-11 12
7-109 7 520040815 7-109 2 7-105 7 524274774 1-11 16
505974597 1-61 15 520042831 12-3 520045873 7-97 11 524274775 1-11 17
505976530 1-59 3 520042832 1-23 10 7-97 12 524274776 1-11 14
505976537 7-23 4 520042866 3-19 10 520046833 3-23 9 524274777 1-11 12
7-23 21 520042867 3-23 10 520046835 3-23 8 524274778 1-11 12
505976545 1-61 3 520042869 3-27 5 520046836 3-23 7 524281279 1-39 3
505976556 1-61 1 520042871 3-23 13 520046837 3-23 5 1-41 3
505976566 1-61 5 520043812 3-21 21 520046841 3-19 2 1-45 19
505978570 1-61 21 520045009 7-30 2 3-27 524281926 1-23 7

A909 ©2021 Yale Materials Handling Corporation 17-3


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

524281927 1-23 17 580000322 3-27 9 580006553 7-23 34 580013419 1-39


524282488 1-57 1 580000640 3-23 19 7-23 37 1-41
524282489 1-57 1 580000662 3-23 580006764 6-19 20 580013420 1-39
524291221 1-19 3 580000670 3-21 4 580006798 9-3 5 1-41
1-29 580000868 1-3 18 10-15 5 580013421 1-39
524291223 1-19 4 11-7 10 580006976 12-21 4 1-41
1-31 11-9 12 12-25 3 580013422 1-39
524294779 1-65 1 11-19 1 12-27 5 1-41
524298546 1-3 29 580001007 1-61 8 580006977 12-21 3 580013423 1-39
524298575 1-3 2 580001618 3-25 18 12-25 4 1-41
524303892 7-9 10 580001619 3-25 18 12-27 4 580013425 1-39
524305879 1-19 1 580001756 5-13 5 580007158 10-13 1 1-41
1-21 1 580001875 10-12 48 580007181 10-11 43 580013937 7-23 11
1-23 580002014 10-11 36 580007182 10-11 15 7-25 14
1-27 580002020 11-11 34 580007183 10-11 15 580014013 1-29 13
524310789 1-61 9 580002627 13-4 23 580007423 11-19 4 580014016 1-31 8
524316721 1-16 1 13-15 22 580007719 6-5 19 580014092 2-20 2
524317829 1-3 35 14-4 4 580008064 1-59 2 580014093 11-11 33
524317906 1-3 36 14-12 11 580008220 6-23 14 580014390 9-3 9
524317907 1-3 34 14-19 21 580008338 1-59 11 10-15 5
524317908 1-3 2 580002638 9-4 10 580008353 6-23 15 580014462 1-39 1
524317909 1-3 29 580002719 4-3 2 580008487 3-11 3 1-41 1
524318349 1-61 7 580002761 12-33 10 580008575 3-25 15 580014463 1-39 1
524318350 1-61 7 580003442 1-13 39 580008580 1-9 18 1-41 1
524318351 1-61 7 580003482 10-11 34 6-19 33 580014465 1-39
524318352 1-61 7 580003483 10-11 32 580008775 3-23 8 1-41
1-61 7 580003484 10-11 31 580009275 3-19 9 1-46
524318353 1-61 7 580003485 10-11 30 580009276 3-19 8 580014467 1-39 2
1-61 7 580003486 10-11 33 580009292 2-33 19 1-41 2
524318354 1-61 7 580003602 10-11 46 580010432 6-25 13 580014471 1-39 6
1-61 7 580003603 10-11 39 580010433 6-25 10 1-41 6
524318400 1-4 49 580003869 1-57 3 580010544 7-109 1 580014473 1-39 5
524318403 1-4 48 580003941 9-4 9 580010545 7-109 2 1-41 5
524320077 1-61 10 10-15 7 580010571 7-33 27 580014763 1-27 10
524322891 1-16 580004107 3-5 5 7-36 29 580014779 1-27 2
524323733 1-62 1 580004117 8-9 7 7-87 16 580014787 1-23 6
524323734 1-62 1 8-19 4 580011618 8-11 1 580014800 1-23 16
524323735 1-62 1 580004501 12-19 2 580012154 12-11 9 580014801 1-23 15
524323736 1-62 1 12-35 15 580012179 6-19 30 580014869 9-3
524323737 1-62 1 580004592 6-27 10 580012186 3-4 5 10-15 2
524324711 1-62 11-3 2 3-5 12 580014962 9-3
524337907 1-15 1 11-5 2 580012279 1-53 19 10-15 2
550000044 1-66 1 11-15 6 580012323 7-60 29 580014987 9-3
550000045 1-66 1 580005065 3-7 6 7-68 29 10-15 2
550000046 1-66 2 580005117 3-5 11 580012324 7-60 30 580015022 2-33 11
550000047 1-66 2 580005926 3-15 7-68 30 580015148 3-21 6
550028257 1-17 1 580006170 3-15 13 580012670 13-19 2 580015437 15-10 2
550029616 3-25 15 580006526 7-91 10 14-25 2 580015529 1-27 12
550036790 1-61 22 7-91 11 580012858 3-7 7 580015530 1-29 6
550070558 1-61 9 7-93 12 580012987 1-11 27 1-31 4
580000310 3-21 13 7-93 13 4-3 16 580015531 1-23 3

17-4 ©2021 Yale Materials Handling Corporation A909


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1-29 16 7-79 1 11-19 20 7-73 11


1-31 6 7-83 2 12-35 1 7-74 26
580015673 7-23 2 7-84 20 580019866 10-9 1 7-79 4
7-23 31 7-84 25 580019899 15-11 6 7-79 8
580015806 9-3 1 7-84 26 580019985 11-19 12 7-81 4
580016584 1-27 7-87 2 580020189 1-37 8 7-81 6
580017034 6-23 7 7-88 24 580020190 1-37 6 7-84 23
580017101 1-3 5 7-88 27 580020192 1-37 3 7-97 16
580017790 3-15 26 7-88 28 580020430 11-11 21 7-97 17
580017836 7-54 1 7-88 29 12-35 6 7-97 18
580018642 1-49 4 7-91 17 13-19 7 7-98 19
580018643 1-49 6 7-93 21 14-25 7 7-98 20
580018770 2-35 11 7-97 5 580020431 12-3 5 7-101 8
580018888 1-41 7-97 6 580020576 12-35 13 7-101 9
580019119 7-53 2 7-98 26 13-19 8 7-103 10
7-59 3 7-105 1 14-25 8 7-103 11
7-59 4 7-106 1 580020942 6-25 5 7-105 3
7-59 5 7-109 5 7-59 2 7-105 6
7-60 17 7-109 8 7-67 2 7-105 8
7-60 27 7-111 11 7-73 2 7-106 3
7-61 33 580019139 7-83 13 580020943 7-60 22 580021088 7-59 11
7-61 34 7-83 14 7-61 41 7-60 26
7-62 52 7-87 15 7-68 22 7-60 27
7-62 53 7-87 17 7-69 41 7-65 11
7-65 1 7-87 18 7-74 22 7-67 11
7-65 2 7-97 3 7-75 40 7-68 26
7-65 3 580019140 7-83 13 7-83 1 7-68 27
7-67 3 7-83 14 7-83 19 7-73 11
7-67 4 7-87 15 7-87 1 7-74 26
7-67 5 7-87 17 7-87 7 7-79 4
7-68 17 7-87 18 7-88 23 7-79 8
7-68 27 7-97 3 7-111 8 7-81 4
7-69 33 580019245 7-105 5 580020944 7-60 22 7-81 6
7-69 34 7-111 12 7-61 41 7-84 23
7-70 52 580019246 7-105 5 7-68 22 7-88 27
7-70 53 7-111 13 7-69 41 7-97 16
7-71 56 580019341 7-35 10 7-74 22 7-97 17
7-71 57 7-105 2 7-75 40 7-98 18
7-71 58 580019805 11-19 14 7-83 1 7-98 19
7-73 3 580019808 11-12 55 7-83 19 7-98 20
7-73 4 11-19 10 7-87 1 7-101 8
7-73 5 580019810 12-35 11 7-87 7 7-101 9
7-74 18 580019835 11-11 5 7-88 23 7-103 10
7-74 28 580019837 11-11 20 7-111 10 7-103 11
7-74 29 580019852 11-11 27 580021087 7-59 11 7-105 3
7-74 33 580019860 11-19 16 7-60 26 7-105 6
7-75 34 12-3 11 7-60 27 7-105 8
7-75 35 580019861 11-11 1 7-65 11 7-106 3
7-76 50 11-11 10 7-67 11 580021345 1-29
7-76 51 11-19 21 7-68 26 1-31 18
7-76 52 580019865 11-11 12 7-68 27 580021461 1-4 50

A909 ©2021 Yale Materials Handling Corporation 17-5


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580021628 1-23 14 7-103 7 7-70 44 3-11 10


580022495 12-33 3 7-103 8 7-75 43 4-5 18
580022859 7-59 3 7-103 9 7-79 6 7-23 15
7-67 3 580025559 7-61 32 7-105 4 7-25 11
7-73 3 7-69 32 7-105 7 12-39 5
580022861 7-74 30 7-74 27 580026712 1-21 3 580027573 1-21 16
7-97 6 7-91 13 580026808 7-83 16 6-19 7
7-98 26 7-93 14 7-88 20 6-23 4
580022866 7-97 1 7-101 2 580026810 1-39 7-7 15
7-101 6 7-103 2 1-41 9 7-9 6
7-101 7 580025560 7-63 55 580026812 1-39 7-11 2
7-103 8 7-70 55 1-41 10 7-23 18
7-103 9 7-83 15 1-65 12 7-25 10
580022878 7-103 5 7-88 19 6-25 15 7-27 11
7-103 6 7-93 30 7-7 5 12-39 5
580022893 1-65 9 580025567 3-16 4 7-9 2 15-4 7
7-30 3 7-61 38 7-9 11 580027612 7-91 5
7-65 9 7-69 38 7-11 7 7-105 4
7-91 14 580025568 7-61 35 7-13 8 7-105 7
7-93 18 7-61 37 7-15 23 580027620 7-59 10
580022894 7-33 3 7-69 35 7-30 4 7-59 10
7-33 23 7-69 37 7-39 2 7-67 10
7-35 24 7-75 37 7-54 4 7-67 10
7-35 25 7-75 38 11-7 2 7-83 10
7-106 1 580025569 3-16 3 15-6 3 7-87 12
580022962 6-19 3 580025570 3-16 5 580026813 7-53 2 580027621 15-3 3
580022993 7-91 3 7-109 4 7-59 1 15-4 3
580023052 7-29 1 580025779 7-62 54 7-59 3 580027945 2-3 6
580023845 7-60 21 7-70 54 7-67 1 580029083 12-36 3
7-60 30 580026621 1-3 16 7-67 3 580030876 7-7 8
7-61 43 1-11 20 7-73 1 7-81 8
7-62 46 1-35 7 7-73 3 580030878 7-65 4
7-68 21 2-33 6 7-97 9 7-71 59
7-68 30 5-3 20 7-101 1 7-74 32
7-69 43 5-11 15 7-103 1 7-79 3
7-70 46 6-23 11 7-105 1 7-81 3
7-74 21 7-9 14 7-109 8 7-83 7
7-75 42 7-11 11 580026816 7-84 26 7-83 9
7-81 9 7-15 11 7-88 29 7-87 11
580023854 7-9 7 7-15 20 580026863 3-23 9 580030966 4-3 10
7-11 14 7-23 12 580026931 3-21 14 4-3 18
580023951 7-81 1 7-25 7 580027206 7-60 31 4-5 16
580024864 11-19 2 7-39 7 7-68 31 5-3 30
580025558 7-97 1 8-11 4 7-74 18 6-3 8
7-101 3 10-9 3 580027207 7-60 31 6-17 9
7-101 5 11-11 24 7-68 31 11-15
7-101 6 12-35 3 7-74 18 12-39 6
7-101 7 12-39 13 580027355 13-19 1 15-11 4
7-103 3 13-19 11 14-25 1 580030967 1-35 6
7-103 5 14-25 11 580027512 7-109 2 580030968 4-5 8
7-103 6 580026649 7-62 44 580027572 1-3 21 7-13 11

17-6 ©2021 Yale Materials Handling Corporation A909


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

7-15 33 7-70 45 7-88 24 580037116 13-4 6


12-39 11 7-70 46 580036982 7-62 52 13-15 19
580030969 2-20 4 7-75 41 7-70 52 14-4 8
580030970 4-3 13 7-75 42 7-76 51 14-12 6
4-5 3 7-75 44 7-83 2 580037126 13-8 6
5-9 1 7-76 45 7-87 2 14-8 15
5-12 4 580034540 7-30 3 7-88 28 580037134 13-17 13
580031077 5-11 12 580034658 7-61 42 7-109 5 14-12 7
580031730 12-3 30 7-61 43 7-111 4 14-21 9
580031754 2-7 8 7-62 45 580036983 7-59 5 580037160 7-7 2
580032011 1-3 24 7-62 46 7-67 5 7-15 29
10-2 1 7-69 42 7-73 5 580037179 7-15 25
580032038 7-62 49 7-69 43 580036984 7-62 53 7-15 32
7-70 49 7-70 45 7-70 53 7-23 40
7-76 49 7-70 46 7-76 52 11-19 18
7-91 18 7-75 41 7-84 25 580037180 7-13 4
7-93 15 7-75 42 580036986 7-59 4 7-13 4
580032039 7-91 19 7-76 44 7-59 5 7-13 12
7-93 16 7-76 45 7-61 36 7-15 3
580032377 1-53 9 580035195 12-6 6 7-67 4 7-23 38
580032470 3-21 3 580036575 7-29 3 7-67 5 7-25 4
580032620 3-25 19 580036576 7-29 4 7-69 36 7-54 6
580032621 3-25 19 580036599 7-29 2 7-73 4 11-7 17
580033515 7-62 44 580036662 3-11 7-73 5 580037207 7-33 16
7-69 44 580036688 2-33 2 7-75 36 7-35 1
7-75 43 580036751 7-29 5 7-83 2 580037209 7-33 17
580033516 7-79 6 580036752 7-29 6 7-84 20 7-35 2
580033537 7-62 44 580036870 6-5 26 7-84 25 580037287 3-21 29
7-69 44 580036910 7-61 40 7-87 2 580037325 5-9 3
7-75 43 7-69 40 7-88 24 5-12 2
7-79 6 7-75 39 7-88 28 580037670 7-60 23
580033885 6-3 6 7-87 8 7-109 5 7-68 23
6-17 11 580036940 7-59 1 7-111 5 7-74 23
580034504 7-61 42 7-67 1 580036992 7-74 30 7-83 18
7-69 42 7-73 1 7-97 6 7-88 22
7-75 41 580036941 7-97 9 7-98 26 580037700 6-27 9
580034505 7-61 43 7-101 1 580037008 7-7 17 11-3 1
7-69 43 7-103 1 580037104 13-4 8 11-5 1
7-75 42 580036942 7-53 2 13-13 17 11-15 5
580034506 7-62 46 580036943 7-105 1 14-23 17 580037904 7-31 8
7-70 46 7-109 8 580037111 13-8 2 580038033 1-11 30
7-76 45 580036981 7-59 4 13-17 4 580038063 6-27 6
580034507 7-62 45 7-61 36 580037114 13-4 4 580038186 7-101 3
7-70 45 7-62 51 13-15 21 7-101 5
7-75 44 7-67 4 14-4 6 7-103 3
580034509 7-61 42 7-69 36 14-12 2 7-103 7
7-61 43 7-70 51 14-19 20 580038290 6-25 6
7-62 45 7-73 4 580037115 13-4 5 580038312 5-11 6
7-62 46 7-75 36 13-15 23 580038661 7-83 6
7-69 42 7-76 50 14-4 5 7-87 10
7-69 43 7-84 20 14-12 4 580038751 7-13 6

A909 ©2021 Yale Materials Handling Corporation 17-7


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

7-103 7-62 53 580039900 7-39 4 580040822 7-35 10


580038826 7-13 5 7-65 1 7-41 6 7-59 14
580039158 7-83 6 7-65 2 580039909 2-33 10 7-62 47
7-87 10 7-67 4 580039910 11-11 30 7-67 14
7-97 11 7-67 5 580039911 2-33 8 7-70 47
7-97 12 7-69 34 11-11 23 7-73 13
580039194 7-84 21 7-69 36 580039913 12-39 9 7-76 47
7-88 25 7-70 51 580039914 6-17 7 7-105 2
580039250 7-7 14 7-70 52 11-11 14 7-109 10
580039251 7-33 13 7-70 53 580040090 7-13 6 7-111 18
580039278 7-33 12 7-71 57 7-101 580040823 7-35 10
580039345 12-3 6 7-71 58 580040120 7-83 5 7-105 2
580039350 11-11 18 7-73 4 7-87 6 7-109 10
580039353 12-3 10 7-73 5 580040177 5-3 26 7-111 19
580039364 11-11 8 7-73 17 5-11 4 580040850 1-39
580039438 1-3 41 7-74 28 580040374 7-23 28 1-41 11
1-21 18 7-74 33 580040518 13-17 7 7-33 6
7-9 5 7-75 34 14-21 1 7-35 23
7-11 1 7-75 36 580040542 13-15 5 580040995 14-21 12
15-6 5 7-76 50 14-19 5 580041195 7-33 18
580039490 7-61 33 7-76 51 580040543 13-4 13 7-35 6
7-69 33 7-76 52 13-15 8 7-65 7
7-74 29 7-83 2 14-4 19 7-97 5
580039499 7-61 34 7-84 20 14-19 8 7-109 6
7-65 1 7-84 25 580040544 13-15 9 7-109 7
7-69 34 7-87 2 14-19 9 7-111 17
7-71 58 7-88 24 580040568 13-13 20 15-2 2
7-74 28 7-88 27 14-23 20 580041208 12-36 2
7-74 33 7-88 28 580040737 7-18 15-11 8
580039500 7-61 34 7-105 5 580040820 7-59 13 580041360 7-35 20
7-65 1 7-109 5 7-60 18 580041369 11-11 3
7-69 34 7-109 8 7-62 48 11-11 31
7-71 58 7-111 6 7-67 13 11-11 31
7-74 28 7-111 14 7-68 18 580041370 12-3 32
7-74 33 580039514 7-60 17 7-70 48 580041371 7-7 11
580039502 7-62 51 7-68 17 7-73 14 580041384 7-7 12
7-62 52 580039516 7-54 1 7-74 19 11-11 29
7-62 53 580039588 7-5 4 7-76 46 580041462 7-105 4
7-70 51 7-11 8 7-109 9 7-105 7
7-70 52 580039672 3-11 13 7-111 1 580041641 7-59 8
7-70 53 580039764 7-59 9 580040821 7-59 13 7-67 8
7-76 50 7-67 9 7-60 18 7-73 8
7-76 51 7-73 9 7-62 48 7-83 3
7-76 52 7-84 24 7-67 13 7-87 3
580039513 7-59 4 7-87 4 7-68 18 7-97 13
7-59 5 580039799 7-60 24 7-70 48 580041704 1-3 42
7-61 34 7-68 24 7-73 14 1-11 8
7-61 36 7-74 24 7-74 19 1-11 11
7-61 39 580039846 7-31 6 7-76 46 1-53 8
7-62 51 580039847 7-31 11 7-109 9 1-65 19
7-62 52 580039890 2-33 17 7-111 2 7-27 17

17-8 ©2021 Yale Materials Handling Corporation A909


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

15-3 7 580044519 5-3 10 7-109 3 11-11 26


580041711 1-11 6 580044785 11-7 4 580045132 15-6 1 11-15 2
6-19 1 11-15 15 580045338 10-2 3 11-17 1
580041768 7-23 19 11-15 15 580045480 7-105 4 12-35 14
7-25 17 580044852 7-53 3 7-105 7 13-19 9
7-27 12 7-83 12 580045546 11-11 4 14-25 9
580042194 3-5 4 7-87 13 11-11 32 580047919 6-19 10
8-5 17 7-98 21 11-11 32 7-41 9
580042219 7-65 3 7-98 22 580045558 7-23 13 580047963 8-7 26
7-65 7 7-98 23 7-25 8 8-9 18
7-70 56 7-98 24 10-9 4 580047971 8-7 22
7-75 35 7-98 25 580046138 1-7 2 580048009 8-13 6
580042220 7-65 7 580044854 7-53 3 580046139 1-7 4 8-15 12
580042221 7-61 39 7-83 12 580046263 7-23 17 8-17 8
7-65 2 7-87 13 7-25 15 580048029 8-13 15
7-71 57 7-98 21 7-27 7 8-13 28
7-73 17 7-98 22 580046304 5-11 16 8-15 1
7-75 34 7-98 23 580046349 1-13 3 580048036 8-7 10
580042222 7-61 39 7-98 24 580046391 1-13 5 580048042 8-9 13
7-65 2 7-98 25 580046392 1-13 4 580048051 8-9 10
7-71 57 580044859 1-7 5 580046394 6-5 15 580048052 8-7 12
7-73 17 1-11 9 580046399 10-2 3 8-9 11
7-75 34 7-35 17 580046451 7-23 16 580048053 8-19 1
580042330 7-7 10 15-6 4 7-25 13 580048323 8-7 16
11-12 42 580044860 1-3 43 580046833 5-11 1 580048326 8-7 15
12-3 7 1-9 7 580047034 7-51 6 580048327 8-7 14
580042331 7-27 14 1-16 2 11-7 6 580048336 8-13 23
580042567 11-11 28 4-5 15 11-15 13 8-15 7
580042794 6-5 11 11-15 9 580047046 7-31 4 8-17 14
7-13 13 580044861 1-3 19 580047047 7-31 12 8-17 24
7-15 21 1-9 11 580047048 7-31 5 580048356 8-7 17
7-27 15 1-21 6 580047049 7-31 3 580048379 8-13 8
580042842 1-36 2 1-65 16 580047182 3-11 15 8-15 10
6-5 28 5-3 29 580047200 7-13 2 8-17 11
7-15 22 15-7 4 7-31 10 580048380 8-13 4
580042922 3-11 6 580044862 5-9 2 580047714 3-7 12 8-15 16
580042963 7-18 4 5-12 3 3-11 8 8-17 4
580043031 7-29 7 7-51 4 6-19 12 580048409 8-15 6
580043467 7-60 28 580044908 7-33 18 6-23 9 8-17 15
7-62 50 7-35 6 6-27 8 8-17 25
7-68 28 7-59 12 7-7 16 580048413 8-5 6
7-70 50 7-65 10 7-9 12 580048414 8-5 7
7-76 48 7-67 12 7-11 10 580048444 8-7 25
580043866 6-27 12 7-73 12 7-15 12 8-9 15
580043915 7-60 28 7-79 7 7-15 18 8-9 17
7-62 50 7-81 7 7-23 9 580048458 2-3 5
7-68 28 7-83 11 7-25 6 580048573 1-11 5
7-70 50 7-87 14 7-31 9 580048721 7-7 13
7-76 48 7-93 7-39 9 580048802 7-33 21
580044081 2-7 7 7-97 2 8-11 3 580048879 6-19 11
6-8 1 7-97 15 10-9 2 580048979 3-7 5

A909 ©2021 Yale Materials Handling Corporation 17-9


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580048980 3-7 5 7-103 9 7-15 8 580053784 12-3 24


580048981 3-7 5 580049879 8-3 13 580051505 2-4 1 580054023 7-27 5
580049010 2-33 15 580049883 1-39 4 580051703 7-84 21 580054028 12-11 10
10-11 17 1-41 4 7-88 25 580054046 12-13 9
580049011 3-4 3 580049884 1-39 580051704 7-84 22 12-15 10
6-19 11 1-41 4 7-88 26 12-29 3
7-9 5 1-45 7 580051747 1-65 6 580054052 12-21 2
7-27 16 580049886 1-39 580051805 1-39 4 12-25 13
580049224 7-35 21 580049887 1-39 1-41 4 12-27 2
580049225 7-35 22 1-41 580051809 3-7 5 580054053 12-19 12
580049229 2-33 4 580049915 1-3 12 580051831 9-4 7 12-25 2
6-5 13 580050042 3-3 10 580051832 1-9 21 12-27 11
6-23 12 580050048 9-3 1 580051941 3-3 12 580054054 12-13
580049231 1-3 14 10-15 1 580052019 7-23 6 12-29 4
1-21 11 580050049 9-3 1 7-23 26 580054118 12-19 7
1-35 8 10-15 1 580052070 3-16 2 580054119 12-19 11
4-3 17 580050194 7-13 580052071 3-16 1 580054125 12-21 7
5-3 20 580050203 10-11 14 580052128 7-33 3 12-25 6
5-11 14 580050293 7-23 36 7-35 24 12-27 7
6-23 3 580050627 7-59 13 580052129 7-33 23 580054126 12-21 8
11-5 10 7-60 18 7-35 25 12-25 7
11-7 11 7-60 28 580052130 7-33 3 12-27 8
11-9 13 7-62 48 7-33 23 580054129 12-21 11
11-19 7 7-62 50 7-35 24 580054130 12-19 8
580049322 7-93 23 7-62 51 7-35 25 580054131 12-21 6
7-93 27 7-67 13 580052233 3-16 7 12-25 5
580049387 3-11 7-68 18 580052278 5-3 1 12-27 6
580049526 15-4 1 7-68 28 5-3 15 580054140 12-19 5
580049555 11-12 43 7-70 48 5-11 22 580054141 12-21 5
12-3 8 7-70 50 580052292 1-7 6 580054142 12-25 12
12-3 8 7-70 51 580052324 12-3 25 580054143 12-27 3
580049602 12-5 4 7-73 14 580052399 1-36 4 580054144 12-15
580049609 7-13 7 7-74 19 580052409 1-7 11 12-19
580049610 7-13 7 7-76 46 580052511 10-13 4 12-21
580049806 10-5 13 7-76 48 580052661 6-27 1 12-25 11
580049807 10-5 17 7-109 9 580052672 1-36 6 12-27
580049810 10-5 4 7-111 3 580052680 1-36 3 580054145 12-13
580049811 10-5 5 580050676 11-7 3 7-7 9 12-19
580049812 10-5 8 580050933 7-31 12 580052731 12-16 2 12-21
580049814 8-11 9 580050959 1-65 7 12-19 4 12-25 11
10-9 9 580051159 7-33 9 580052736 2-33 12 580054147 12-16 4
580049815 7-97 1 7-35 13 5-11 19 12-19 6
7-101 3 580051168 1-21 9 580052790 3-7 8 580054380 7-93 31
7-101 5 7-33 7 580052931 11-3 4 580054472 6-5 31
7-101 6 7-35 3 580052933 11-5 4 580054477 7-30 3
7-101 7 580051305 13-4 16 580052982 7-27 18 580054478 7-30 1
7-103 3 14-4 17 580052996 3-15 23 580054569 10-7
7-103 5 580051383 2-3 4 580053098 1-57 5 580054684 12-29 2
7-103 6 580051384 2-3 9 580053484 6-5 9 580054685 12-19 13
7-103 7 8-3 14 7-13 15 580054686 12-16 3
7-103 8 580051432 6-19 22 7-53 5 580054687 4-5 21

17-10 ©2021 Yale Materials Handling Corporation A909


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580054688 12-16 7-9 3 1-65 5 7-43


580054692 12-15 7-11 6 7-33 8 7-45
12-29 4 7-13 9 7-33 20 7-45
580054933 12-23 2 7-15 24 7-35 18 7-45
580055170 1-43 3 7-30 5 15-3 6 580061852 7-43
580055171 1-43 2 7-39 3 580058269 1-9 4 7-43
580055172 1-43 6 7-54 3 7-33 25 7-43
580055173 1-43 7 15-6 2 7-35 27 7-43
580055174 1-43 4 580056614 7-13 10 7-41 4 7-45
580055175 1-43 8 580056624 1-3 17 11-15 10 7-45
580055177 1-43 9 11-7 9 12-35 5 7-45
580055178 1-43 10 11-9 11 15-8 3 7-45
580055179 1-43 11 580056815 1-9 23 580058270 1-16 3 580062078 1-39 3
580055312 1-59 7 1-16 5 1-17 3 1-41 3
1-61 6 1-17 2 3-4 8 1-45 19
580055322 12-19 2 1-21 4 7-51 2 580062204 12-36 3
580055649 12-31 10 15-4 6 580058271 1-66 5 15-11 9
580055650 1-3 6 15-7 3 580058314 7-33 10 580062216 7-91 1
580055861 1-21 15 580056839 6-27 14 7-35 15 7-93 1
580056002 12-31 3 580056840 7-27 9 580058383 1-3 28 580062311 7-13 3
580056004 7-33 18 580056992 6-5 23 580058447 1-65 8 580062910 7-45
7-35 6 580057259 1-39 5 580058690 7-21 5 7-45
7-54 1 1-41 5 580058808 15-7 2 7-45
15-2 2 580057260 1-49 9 580058821 1-61 17 7-45
580056005 1-45 10 580057266 1-49 11 580058910 1-7 10 7-45 6
580056006 7-33 18 580057300 6-25 1 580058930 1-43 1 580063044 2-9 15
7-35 6 580057307 1-49 7 580059127 1-21 23 580063065 7-21 3
7-54 1 1-49 10 580059254 11-19 13 580063092 2-9 15
15-2 2 580057316 9-3 6 580059338 8-11 6 580063366 11-7 13
580056008 12-31 3 580057451 1-45 12 580059353 3-3 9 580063477 8-3 12
580056025 12-19 3 580057831 11-5 7 580059371 8-7 31 580063478 8-3 5
580056336 12-39 12 11-15 3 8-19 16 580063480 8-3 4
580056337 12-39 14 11-17 6 8-20 5 580063481 8-3 10
580056380 7-93 2 580058015 12-23 6 580059471 6-5 24 580063482 8-3 3
7-93 32 580058078 10-2 4 580059607 1-13 2 580063520 11-11 36
7-93 34 580058137 1-9 22 580059828 3-3 13 580063570 7-97 10
580056381 4-3 9 1-9 22 580059904 3-3 7 580063571 7-61 35
4-5 12 580058138 12-19 9 580059919 1-7 6 7-61 37
580056430 1-59 10 12-23 12 580060014 7-9 1 7-61 38
580056459 6-27 16 580058139 12-19 10 7-11 15 7-69 35
580056460 6-27 15 580058188 7-33 11 580060019 1-3 11 7-69 37
580056479 9-4 2 7-35 16 580060025 15-10 5 7-69 38
580056515 1-61 12 580058190 7-33 26 580060394 10-13 6 7-75 37
580056526 1-9 5 7-35 28 580060625 7-31 2 7-75 38
580056528 2-3 10 7-41 3 580060626 7-31 2 7-109 4
580056530 1-3 39 7-51 9 580060862 7-23 24 580063572 7-97 11
580056589 11-15 14 15-8 4 580061680 2-15 9 580063573 7-97 12
580056613 1-65 13 580058191 1-9 9 580061719 3-3 6 580063616 7-23 27
6-25 9 580058192 1-66 4 580061778 9-4 4 580063617 7-23 7
7-5 3 580058194 1-65 15 580061850 7-43 7-23 22
7-7 4 580058212 1-11 4 7-43 580063618 7-23 33

A909 ©2021 Yale Materials Handling Corporation 17-11


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580063697 7-53 3 580065978 10-13 8 580069704 7-97 5 580071226 2-35 10


7-83 12 580066220 1-9 24 580069705 7-97 5 2-41 5
7-87 13 580066235 15-11 2 7-109 6 580071505 1-39
7-98 21 580066240 12-31 12 7-111 16 1-41
7-98 22 580066241 12-31 13 580069753 1-43 12 580071576 9-11 13
7-98 23 580066406 12-3 22 580069759 1-43 5 580071962 7-79 1
7-98 24 580066668 5-6 5 580069796 1-27 11 580072234 3-3 1
7-98 25 580066673 12-31 7 580069797 1-27 8 580072249 3-3 4
580063751 7-53 3 580066676 12-31 14 580069854 9-9 2 580072341 12-23 4
7-83 12 580066767 1-21 5 580069855 9-9 3 580072344 12-23 3
7-87 13 580066856 12-31 5 580069883 9-7 20 580072345 12-23 9
7-98 21 12-33 580069886 9-9 34 580072346 12-23 8
7-98 22 580066857 12-31 5 580069922 9-9 23 580072347 12-23 1
7-98 23 12-33 580069947 9-11 1 12-23 7
7-98 24 580067210 12-33 9 580069949 9-9 8 580072367 12-23
7-98 25 580067211 12-33 2 9-11 6 580072633 7-39 8
580063961 12-39 6 580067268 12-6 6 580069950 9-7 8 580072635 7-51 8
580064046 7-39 5 580067388 12-31 9 9-11 8 580072744 1-3 13
580064121 3-3 15 580067512 1-3 10 580069951 9-11 9 580072751 1-61 4
580064313 3-3 5 580067529 1-4 46 580069952 9-11 10 580072801 7-35 10
580064316 5-11 7 580067605 1-9 10 580069953 9-11 11 580073115 7-39 6
580064483 1-9 8 580067606 1-9 20 580069954 9-11 26 580073124 3-21 10
3-4 10 580067615 3-11 20 580069955 9-11 27 580073148 1-35 5
580064598 7-53 1 580067616 3-11 19 580069961 9-11 19 12-35 4
580064599 6-5 10 580067617 3-11 22 580069965 9-11 2 580073276 3-21 12
7-13 13 580067716 12-33 580069967 9-11 4 580073454 9-4 1
7-35 12 580067860 1-13 10 580069986 5-11 1 9-7
7-53 4 580067863 11-11 16 580069988 5-11 1 9-9
580064647 7-53 7 580067904 12-33 12 580070400 7-97 14 9-11
12-36 3 580067905 12-33 12 580070455 3-11 17 580073538 3-11 7
580064736 10-2 6 580068007 1-13 7 580070456 3-11 18 580073539 3-11 16
580064805 10-2 7 580068080 1-13 11 580070516 8-23 3 580073545 12-3 29
580064839 1-11 22 580068081 1-13 9 580070617 12-9 6 580073616 3-5 11
580064915 11-19 9 580068097 11-7 16 580070618 12-9 7 580073617 7-91 2
580064917 7-9 15 580068098 11-7 15 580070619 12-9 8 580073821 7-17 10
580064968 1-11 29 580068208 7-18 7 580070623 12-9 15 580074110 7-25 16
580064981 1-9 15 580068489 1-39 580070625 12-9 9 580074250 6-23 10
580064982 1-9 17 580068490 1-39 580070627 12-9 10 580074261 7-9 4
580064997 6-23 16 580068603 9-3 10 580070768 11-11 41 7-11 3
580065002 10-2 2 10-15 6 580071011 12-3 20 7-29
580065022 1-9 13 580068606 9-3 11 580071012 12-3 19 580074489 2-7 14
1-11 18 10-15 4 580071066 7-60 25 580074512 7-11 13
7-33 2 580068631 1-41 7-65 12 580074577 12-33 12
7-35 7 580068633 1-41 7-68 25 580074578 12-33 12
580065474 7-35 8 580068716 12-6 7-74 25 580074579 12-31 16
580065476 7-35 9 580068720 12-6 3 7-79 5 12-33
580065477 7-33 4 580069314 8-3 9 7-79 9 580074580 12-31 16
580065478 7-33 22 580069342 7-59 16 7-81 5 12-33
580065933 1-3 33 7-67 16 580071103 12-3 19 580074866 6-5 25
580065961 1-39 5 7-73 15 580071200 3-21 2 580074877 7-23 3
1-41 5 580069619 15-3 2 580071204 3-11 27 580074879 1-16 4

17-12 ©2021 Yale Materials Handling Corporation A909


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1-17 4 7-7 6 580078642 15-10 1 8-9 3


580075263 11-12 52 580076883 1-36 5 580078690 10-5 1 580080559 8-7 11
580075325 7-39 8 580077069 1-27 7 580078691 10-5 21 580080565 8-7 20
580075331 11-11 17 580077071 1-23 4 580078720 1-3 30 580080566 8-7 21
580075465 7-15 6 580077072 1-27 13 580078722 1-3 7 580080567 8-7 24
580075468 12-35 12 580077087 1-23 11 580078724 1-3 9 580080568 8-7 28
580075487 12-35 18 580077088 1-23 12 580078725 1-3 32 580080578 8-7 2
580075489 12-35 17 7-33 5 580078726 1-13 1 8-9 2
580075490 12-35 16 580077095 1-27 580078727 1-13 8 580080580 8-9 5
580075491 12-35 2 580077099 1-29 3 580078728 1-13 22 580080581 8-9 6
580075492 12-35 19 1-31 14 580078729 1-13 23 580080582 8-9 14
580075506 5-3 3 580077100 1-29 4 580078731 1-13 32 580080583 8-9 16
5-11 20 1-31 15 580078732 1-13 34 580080585 8-9 19
580075790 7-23 5 580077101 1-29 12 580078733 1-13 14 580080590 8-20 1
7-23 25 1-31 7 580078734 1-13 29 580080591 8-20 2
580075791 7-91 7 580077141 1-25 6 580078735 1-13 27 580080592 8-20 6
7-93 8 580077147 8-20 3 580078736 1-13 28 580080593 8-20 4
580075792 7-91 8 580077236 7-27 13 580078737 1-13 25 580080594 8-20 8
7-93 9 580077308 7-15 2 580078738 1-13 26 580080596 8-23 11
580075968 7-13 14 7-23 35 580078739 1-13 24 580080597 8-23 10
580076203 9-7 25 7-25 3 580078740 1-13 30 580080598 8-23 8
580076204 9-7 23 580077405 1-3 24 580078920 7-33 18 580080599 8-23 9
580076205 9-7 24 580077408 1-11 2 7-35 6 580080601 8-23 6
580076206 9-7 22 580077409 1-11 1 15-2 1 580080603 8-23 4
580076207 9-7 21 580077522 1-9 14 580079294 3-4 1 580080604 8-23 2
580076208 9-7 19 580077523 1-9 14 580079295 3-4 11 580080605 8-23 5
580076210 9-9 32 580077566 1-7 7 580079296 3-4 2 580080607 8-13 2
580076211 9-7 18 580077584 1-7 9 580079375 12-35 9 8-15 14
580076212 9-7 18 580077585 1-7 8 580079376 3-5 2 8-17 2
580076213 9-7 18 580077643 1-23 13 580079378 3-5 7 580080608 8-13 3
580076214 9-7 18 580077680 1-33 8-5 12 8-15 15
580076216 9-7 16 580077709 7-51 5 580079615 7-33 18 8-17 3
580076218 9-7 12 580077798 11-11 6 7-35 6 580080609 8-13 5
580076219 9-7 9 580077811 1-9 2 15-2 8-15 13
580076220 9-7 10 580077812 1-9 2 580079932 11-11 37 8-17 9
580076221 9-7 13 580077845 11-11 19 580079933 6-27 7 580080610 8-13 17
580076222 9-7 14 580077846 11-12 44 580079983 7-35 10 8-17 21
580076224 9-7 2 580077848 11-11 13 580080018 12-35 7 580080611 8-13 27
580076228 9-7 5 580077852 1-21 14 580080021 6-27 5 580080613 8-13 7
580076230 9-7 7 580077853 1-21 19 580080127 1-39 7 8-15 11
580076232 9-9 6 580077921 6-23 17 1-41 7 8-17 10
580076247 9-9 26 580077924 12-35 10 580080368 6-27 4 580080615 8-13 20
580076248 9-9 27 580078070 15-3 1 580080551 8-7 5 8-17 18
580076249 9-9 28 15-4 2 580080552 8-7 6 580080616 8-13 19
580076266 9-11 18 580078075 9-3 2 580080553 8-7 7 8-17 17
580076302 7-35 11 580078076 10-15 3 580080554 8-7 8 580080617 8-17 7
580076315 7-23 11 580078131 1-9 12 580080555 8-7 27 580080618 8-13 10
7-25 14 580078132 1-11 24 580080556 8-7 30 8-15 8
580076407 1-11 28 580078361 1-41 580080557 8-7 32 580080619 8-13 9
580076408 1-11 31 580078403 7-111 7 8-9 12 8-15 9
580076752 3-8 580078576 1-13 6 580080558 8-7 33 580080622 8-13 11

A909 ©2021 Yale Materials Handling Corporation 17-13


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

8-15 4 580080857 1-29 1 6-10 580081746 9-11 22


8-17 12 580080858 1-29 2 6-13 580081755 12-23 10
580080623 8-13 12 1-31 16 6-15 580081758 9-7 17
580080624 8-13 13 580080859 1-29 14 7-17 580081762 3-5 1
580080625 8-13 14 580080860 1-29 15 7-18 580081764 8-5 9
580080626 8-13 16 1-31 12 7-19 580081787 10-2 5
580080627 8-13 16 580080861 1-29 8 7-21 10-5
580080628 8-13 16 580080867 1-31 9 580081340 15-11 1 580081812 7-43 4
580080629 8-17 20 580080868 1-31 17 580081484 7-11 9 7-45 4
580080638 8-17 5 580080869 1-31 3 580081499 11-7 1 580081819 12-19 15
580080639 8-13 21 580080871 1-25 2 580081500 11-7 1 580081898 1-21 19
8-17 19 580080872 1-25 3 580081561 12-9 4 1-27
580080640 8-17 16 580080874 1-25 5 580081563 12-9 11 580082074 6-3 1
580080643 8-17 6 580080876 1-25 1 580081565 12-9 13 6-17 1
580080658 8-15 3 580080904 12-13 580081566 12-9 16 580082163 10-15 3
580080661 8-15 22 580080905 12-15 580081568 12-9 17 580082310 10-11 35
580080664 8-15 21 580080906 12-13 1 580081569 12-9 18 580082371 1-11 10
580080666 8-15 20 580080907 12-15 1 580081572 12-9 580082436 1-9 24
580080667 8-15 19 580080919 15-8 2 580081574 12-9 14 580082445 1-57 7
580080672 8-19 10 580080920 15-8 2 580081576 12-11 4 580082446 11-12 49
580080674 8-19 9 580080971 11-7 580081577 12-11 5 580082448 1-15 5
580080675 8-19 2 580080972 11-7 580081579 12-11 580082458 1-3 27
580080676 8-19 14 580080976 15-11 10 580081663 12-13 8 580082531 7-33 1
580080677 8-19 15 580081177 9-3 12-15 9 7-33 15
580080678 8-19 7 580081186 2-3 580081664 12-13 2 7-35 5
580080679 8-19 16 2-4 12-15 2 580082532 7-33 14
580080680 8-19 8 2-7 12-16 1 7-35 4
580080681 8-19 3 2-9 580081697 11-7 12 580082533 7-33 1
580080729 8-5 1 2-11 580081714 9-9 10 7-35 4
580080730 8-5 2 2-12 580081715 9-9 11 580082534 7-33 1
580080731 8-5 3 2-15 580081716 9-9 12 7-35 4
580080732 8-5 8 2-17 580081717 9-9 14 580082869 7-27 10
580080735 8-23 13 2-18 580081718 9-9 17 580082896 12-39 10
580080736 8-23 12 2-19 580081719 9-9 21 580083001 1-9 1
580080737 8-7 9 2-21 580081720 9-9 20 580083020 1-7 1
580080738 8-20 7 2-22 580081721 9-9 18 580083087 11-12 47
580080739 8-7 19 2-25 580081722 9-9 24 580083106 1-13 35
8-9 9 2-26 580081723 9-9 13 580083107 1-13 36
580080809 1-27 1 2-29 580081725 9-9 15 580083174 1-65
580080810 1-27 4 2-31 580081726 9-9 16 580083236 11-7 7
580080812 1-23 8 2-35 580081727 9-9 22 11-9 7
580080813 1-27 6 2-37 580081728 9-9 31 580083258 1-33 1
580080814 1-23 2 2-39 580081729 9-9 30 580083259 1-33 2
580080815 1-23 5 2-41 580081730 9-9 29 580083260 1-33 3
580080816 1-27 9 2-42 580081734 9-11 3 580083261 1-33 4
580080818 1-27 5 2-43 580081735 9-11 5 580083262 1-33 5
580080819 1-27 3 2-45 580081736 9-11 7 580083263 1-33 6
580080855 1-29 10 2-46 580081739 9-11 25 580083267 1-33 11
1-31 11 6-7 580081741 9-11 15 580083269 1-33 13
580080856 1-29 11 6-8 580081744 9-11 24 580083271 1-33 15
1-31 10 6-9 580081745 9-11 23 580083272 1-33 16

17-14 ©2021 Yale Materials Handling Corporation A909


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580083273 1-33 17 580084758 1-21 13 580087627 2-33 13 580089962 1-4 44


580083274 1-33 18 580084772 3-5 8 580087659 1-45 25 580089963 1-4 45
580083275 1-33 20 8-5 11 580087794 2-33 9 580089966 7-45 1
580083276 1-33 21 580084819 7-15 1 580087797 2-33 3 580089967 7-43 1
580083277 1-33 28 7-23 29 580087837 7-59 17 580089970 7-45 1
580083278 1-33 23 580084820 7-15 9 7-67 17 580089971 7-43 1
580083279 1-33 24 580084838 1-3 26 580087838 7-60 17 580089972 7-45 1
580083281 12-6 4 580084860 12-9 12 7-68 17 580089976 7-43 1
580083302 1-53 2 580084863 12-9 580087861 1-37 580089977 7-45 1
1-53 11 580084901 7-15 10 580087877 7-15 13 580089978 7-43 1
580083320 12-3 26 580084957 1-45 8 580087913 2-33 580090076 7-5 2
12-9 580085163 6-3 4 580087948 7-18 8 7-79
580083324 11-12 45 6-17 5 580087977 7-18 6 580090133 11-11 9
580083472 8-23 7 580085400 1-13 37 580087995 7-15 26 580090134 11-12 54
580083476 12-9 5 580085401 1-13 38 580088013 7-18 5 580090135 11-11 11
580083531 7-25 1 580085523 8-5 16 580088048 1-3 20 580090136 11-12 53
580083532 7-25 2 580085575 13-13 23 580088049 1-3 15 580090219 1-29 7
580083559 2-3 3 14-23 23 580088184 1-23 9 1-31 2
580083673 1-3 37 580085583 10-11 25 580088190 2-37 10 580090220 1-29 17
580083674 1-3 31 580085889 4-3 7 6-5 8 1-31 5
580083675 1-3 8 580086013 9-4 6 6-7 6 580090240 12-3 1
580083689 2-3 8 580086017 9-4 5 6-7 12 580090275 7-9 9
6-5 29 580086018 9-4 4 6-13 11 7-59
580083695 4-3 1 580086044 11-19 8 580088191 6-5 7 580090343 6-3 4
580083823 12-21 9 580086097 11-19 17 6-7 10 6-17 5
12-25 8 580086238 11-19 11 6-13 5 580090361 7-43
12-27 9 580086263 10-11 24 580088192 2-37 8 7-43
580083843 7-25 12 580086288 10-11 21 6-5 6 7-43
580083846 7-23 10 580086289 10-11 22 6-7 3 7-43
580083851 7-27 6 580086333 9-7 11 6-7 11 7-45
580083939 11-9 4 9-9 33 6-13 8 7-45
11-17 2 580086521 7-35 19 580088196 6-3 4 7-45
580083958 6-3 5 7-105 6-17 5 7-45
6-17 12 580086608 1-35 4 580088471 5-3 22 580090362 7-43
580083960 6-3 9 580086609 1-35 3 580088534 5-3 11 7-43
580084240 7-33 24 580086628 1-35 11 5-5 7-43 1
580084304 2-3 11 580086680 12-31 6 580088535 7-91 12 7-45
580084470 4-3 15 580086769 7-21 6 7-93 11 7-45
4-5 1 580086801 1-3 1 580088682 12-31 2 7-45
580084471 4-3 11 580087148 1-25 580088692 12-31 17 580090364 6-17 1
580084516 5-6 3 580087259 5-13 1 580088886 5-3 9 580090374 6-23 8
5-13 3 580087338 1-55 1 580088887 5-3 13 580090387 6-23 8
580084517 5-3 21 580087377 12-36 1 580089183 8-23 14 580090489 5-3 32
580084518 5-3 25 580087419 6-5 15 580089184 8-23 1 580090494 1-29
580084550 7-23 32 580087460 2-33 1 580089185 8-5 4 1-31
580084551 7-23 23 580087464 2-33 18 580089186 8-5 5 580090551 1-37 7
580084621 4-3 14 580087501 5-3 24 580089324 1-41 580090552 1-37 1
4-5 2 580087502 5-3 23 580089441 2-33 7 580090553 1-37 2
580084626 11-7 1 580087538 10-11 580089694 2-33 14 580090554 1-37 5
580084646 1-21 12 580087546 7-31 1 580089863 12-3 1 580090555 1-37 4
580084650 5-6 2 580087587 2-33 16 580089961 1-4 46 580090562 12-31 18

A909 ©2021 Yale Materials Handling Corporation 17-15


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580090650 12-31 1 580090986 7-17 13 580091084 2-19 8 580091132 7-21 13


580090651 12-31 4 580090989 2-41 3 580091086 2-15 3 580091133 7-21 14
580090664 7-39 1 580090991 2-45 14 2-46 2 580091135 7-21 16
7-97 580090993 6-8 2 580091087 2-15 4 580091136 2-29 6
580090736 7-21 580090994 6-8 3 580091088 2-15 5 580091141 2-22 2
580090876 7-15 17 580090995 6-8 4 580091089 2-15 6 6-15 1
580090886 1-21 10 580090996 6-8 5 580091090 2-15 7 580091142 2-22 3
580090916 11-15 11 580091024 2-20 1 580091091 2-41 7 580091143 2-22 4
580090921 2-41 6 580091025 6-7 2 580091093 2-19 4 580091145 2-29 5
2-42 2 580091026 6-7 4 580091094 2-41 4 580091147 2-29
580090927 2-9 3 580091027 6-7 5 580091095 2-41 1 580091148 2-29 4
580090928 2-9 580091028 6-7 7 580091096 2-41 2 580091149 2-22 5
580090929 2-9 4 580091029 6-7 8 2-45 1 580091150 2-22 8
580090930 2-9 5 580091030 6-7 9 580091097 2-19 6 580091151 2-11 1
580090937 14-4 580091031 2-7 1 580091098 2-19 5 580091152 2-11 2
14-8 6-13 2 580091099 2-19 7 580091153 2-11 3
14-12 580091032 2-7 2 580091100 2-19 1 580091154 2-11 4
580090940 14-4 580091033 2-7 3 580091101 2-19 3 580091155 2-11 5
14-8 580091034 2-7 4 580091102 2-19 10 580091156 2-11 6
14-12 580091038 2-7 9 580091104 2-18 2 580091157 2-11 7
580090941 2-9 6 580091039 2-7 10 580091105 2-18 3 580091158 2-11 9
580090942 2-9 7 580091040 6-13 9 580091106 2-18 4 580091160 2-37 3
580090943 2-9 8 580091041 6-13 10 580091107 2-18 5 6-15 13
580090944 2-9 9 580091046 6-13 12 580091108 2-18 6 580091161 6-15 14
580090945 2-9 12 580091047 6-13 13 580091109 2-15 1 580091162 6-15 17
580090946 2-9 13 580091048 6-13 14 2-15 8 580091163 2-11
580090947 2-9 14 580091050 6-13 15 2-17 2 580091164 6-15
580090949 2-31 2 580091052 6-13 17 6-7 1 580091257 2-11 8
580090954 2-43 2 580091053 6-13 18 6-13 1 580091258 6-15 16
580090955 2-21 1 580091056 2-4 2 580091111 2-15 12 580091259 6-15 15
580090956 2-21 2 580091058 2-7 12 580091112 2-15 10 7-17 2
580090957 2-21 3 580091060 2-7 13 580091113 2-15 11 580091261 6-15 3
580090958 2-21 4 580091064 2-35 7 580091114 2-25 9 580091262 6-15 4
580090959 2-21 5 6-10 1 580091116 2-17 1 580091263 6-15 5
580090960 2-21 6 580091065 6-10 2 2-37 2 580091264 6-15 6
580090961 2-21 8 580091066 6-10 3 580091117 7-21 11 580091265 6-15 7
580090967 2-42 3 580091067 6-10 4 580091118 2-17 3 580091266 6-15 8
580090968 2-43 1 580091068 6-10 5 580091120 2-7 5 580091267 6-15 9
580090969 2-43 3 580091069 6-10 6 2-17 5 580091268 6-15 10
580090970 2-43 4 580091070 6-10 7 580091121 2-17 6 580091269 6-15 11
580090971 2-43 5 580091071 6-10 8 580091122 2-17 7 580091271 2-35 1
580090972 2-12 1 580091072 6-10 9 580091123 2-7 6 580091273 2-35 3
580090973 2-12 2 580091073 6-9 1 2-17 8 580091274 2-35 4
580090978 7-17 4 580091074 6-9 2 580091124 7-21 12 580091275 2-35 5
580090979 7-17 5 580091075 6-9 3 580091125 2-15 2 580091276 2-26 1
580090980 7-17 11 580091077 6-9 5 2-22 1 580091277 2-26 2
580090981 7-17 14 580091078 2-35 8 2-46 1 580091278 2-26 3
580090982 7-17 8 580091079 2-35 9 7-21 1 580091279 2-26 4
580090983 7-17 9 580091080 6-13 4 580091126 7-21 2 580091280 2-26 5
580090984 7-17 12 580091082 6-13 6 580091127 7-21 4 580091281 2-26 6
580090985 7-17 6 580091083 6-13 7 580091129 7-21 7 580091282 2-26 7

17-16 ©2021 Yale Materials Handling Corporation A909


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580091283 2-26 8 580091790 2-45 12 580092020 2-39 4 580093204 12-3 23


580091284 2-26 9 580091793 2-45 9 6-13 3 580093218 7-109 6
580091285 2-26 10 580091840 13-4 580092021 7-21 8 7-111 15
580091286 2-35 13-8 580092022 7-21 10 580093220 7-54 5
580091287 2-26 11 580091841 13-4 580092075 2-9 1 580093222 7-54 2
580091288 2-26 12 13-8 580092078 2-45 2 7-111
580091290 7-19 1 580091842 13-4 580092125 2-9 2 580093223 7-54 1
580091291 2-39 3 13-8 580092289 7-33 14 580093225 7-51 1
580091292 2-39 1 580091845 13-4 7-35 4 580093226 7-51 3
580091293 2-39 2 13-8 580092290 7-33 1 580093227 7-13 1
580091294 2-37 1 580091846 13-4 7-35 4 7-87
580091296 2-37 4 13-8 580092291 7-33 1 580093228 12-3 4
580091297 2-37 5 580091847 13-4 7-35 4 580093229 7-13 1
580091298 2-37 6 13-8 580092305 10-7 7-83
580091299 2-37 7 580091850 13-4 12-13 10 580093236 12-3 9
580091300 2-37 9 13-8 12-15 11 580093237 5-3 15
580091301 2-37 11 580091851 13-4 580092451 8-15 23 580093239 5-3 4
580091302 2-37 12 13-8 580092452 8-19 5-11 21
580091303 2-37 13 580091852 13-4 580092475 5-9 4 580093240 5-3 5
580091304 2-37 14 13-8 580092476 5-3 18 580093241 5-6 1
580091305 2-37 15 580091855 13-4 580092477 5-3 19 580093275 10-11 6
580091306 2-37 16 13-8 580092481 10-9 5 580093297 7-47 5
580091307 2-37 17 580091856 13-4 580092482 10-9 8 580093298 2-3 1
580091308 2-25 1 13-8 580092515 5-3 17 580093299 2-3 2
580091309 2-25 2 580091858 14-4 580092543 11-19 19 580093325 1-45 21
580091310 2-25 3 14-8 580092618 4-3 8 580093354 12-3 31
580091311 2-25 4 14-12 580092730 8-13 26 580093502 2-4 3
580091315 2-45 11 580091861 14-4 580092732 1-45 23 580093566 12-3 15
580091316 2-45 5 14-8 580092815 1-53 17 580093600 12-3 18
580091317 2-45 14-12 580092833 2-22 6 580093601 12-3 17
580091318 2-46 3 580091863 14-4 580092836 5-3 6 580093612 7-65 8
580091326 7-15 5 14-8 580092837 5-3 12 580093665 12-3 14
580091327 7-15 27 14-12 580092838 7-35 26 580093700 1-25
580091329 10-11 23 580091865 14-4 580092929 11-19 22 1-25
580091413 1-13 31 14-8 580092936 1-11 3 580093706 15-11 5
580091415 1-13 13 14-12 580092937 1-11 7 580093708 15-11 3
580091416 1-13 20 580091867 14-4 580092987 1-45 22 580093726 11-11 16
580091417 1-13 21 14-8 580092998 1-35 9 580093741 8-11 8
580091418 1-13 12 14-12 580093066 1-13 19 580093745 7-47 9
580091419 1-13 15 580091869 14-4 580093086 1-3 25 7-47 20
580091630 1-13 17 14-8 580093111 6-3 10 7-49 9
580091631 1-13 16 14-12 6-17 3 7-49 20
580091715 13-4 580091871 14-4 580093123 13-19 5 580093812 1-13 33
13-8 14-8 14-25 5 580093813 1-13 18
580091716 13-4 14-12 580093124 13-19 6 580093868 7-33 21
13-8 580091947 14-4 14-25 6 580093937 8-11 10
580091717 13-4 14-8 580093125 13-19 3 580093938 8-11 2
13-8 14-12 14-25 3 580093975 10-11 29
580091787 2-45 4 580091956 7-109 7 580093126 13-19 4 10-13
580091788 2-45 3 580091976 12-3 12 14-25 4 580094090 1-25 4
580091789 2-45 13 12-6 580093183 12-3 33 580094289 12-23

A909 ©2021 Yale Materials Handling Corporation 17-17


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580094305 12-23 5 580095308 9-11 16 7-49 3 580096864 8-13 25


580094353 7-65 5 580095309 9-11 17 580096260 1-53 3 580096865 8-13 24
7-71 60 580095310 9-11 20 1-53 12 580096866 8-13 16
7-74 31 580095336 6-3 4 580096274 11-5 6 580096867 8-13 22
580094366 6-5 1 6-17 5 580096275 11-5 8 8-15
580094367 6-5 2 580095460 1-49 8 580096285 11-15 1 8-17
580094368 6-5 3 580095461 1-49 1 580096411 7-47 19 8-17
580094450 12-9 19 580095462 1-45 4 7-49 19 580096868 8-17 1
12-11 1-51 8 580096446 7-15 16 580096869 8-17 23
580094451 12-11 580095463 1-45 5 7-91 580096870 8-15 17
580094452 12-11 6 1-51 1 580096449 7-15 16 580096871 8-15 5
580094453 12-11 3 580095464 1-45 5 7-93 580096872 8-15 2
580094454 12-11 2 1-51 4 580096451 8-3 11 580096873 8-15 18
580094469 7-5 5 580095465 1-46 8-7 580096902 8-7 29
7-57 1 580095466 1-46 8-9 580096995 13-15
580094544 7-83 13 580095467 1-46 580096460 12-5 1 580096996 13-15
7-83 14 580095471 1-45 2 580096466 12-5 580096997 13-15
7-87 17 580095472 1-45 3 580096468 12-5 1 580097034 14-19
7-88 18 580095473 1-45 1 580096474 7-13 16 580097035 14-19
580094546 7-83 13 580095474 1-45 2 580096475 7-13 3 580097036 14-19
7-83 14 580095475 1-45 3 580096476 7-27 18 580097046 6-15 2
7-87 17 580095476 1-45 1 580096502 2-42 1 7-19 2
7-88 18 580095714 5-3 27 580096575 7-15 30 580097203 7-21 15
580094607 2-17 4 5-6 6 7-23 20 580097239 11-19 3
580094645 7-21 9 580095849 7-47 11 580096576 7-15 30 580097241 8-17 13
580094674 11-12 48 7-47 11 7-23 1 580097242 10-13
580094722 12-6 1 7-47 11 580096723 1-3 38 580097245 1-53 4
580094723 12-6 7-49 11 580096793 12-13 2 1-53 13
580094724 12-6 3 7-49 11 12-15 4 580097274 11-11 2
580095040 10-15 3 580095850 7-47 13 12-19 1 580097275 13-13 7
580095215 7-15 15 7-49 13 580096794 12-19 14 14-23 7
7-19 580096037 1-21 19 580096795 12-19 13 580097308 5-5 1
580095275 11-3 6 1-27 580096796 12-13 6 580097309 5-5 2
11-5 9 580096147 7-47 12 12-15 6 580097310 5-5 3
580095289 9-7 15 7-47 12 12-25 1 580097311 5-5 5
580095290 9-7 1 7-49 12 580096797 12-13 4 580097312 5-5 4
580095291 9-7 3 7-49 12 12-15 5 580097388 7-47 7
580095292 9-7 6 580096179 10-13 10 12-21 1 7-49 7
580095293 9-7 4 580096182 11-3 3 580096798 12-15 7 580097389 7-47 17
580095294 9-7 580096184 11-5 3 12-27 1 7-49 17
580095295 9-9 1 580096215 11-5 5 580096816 12-5 3 580097432 7-47 8
580095296 9-9 19 580096227 7-47 2 580096853 11-19 17 7-49 8
580095297 9-9 25 7-47 3 580096854 12-5 5 580097446 7-47 6
580095298 9-9 7 7-47 4 580096855 8-7 1 7-49 6
580095299 9-9 4 7-49 2 580096856 8-7 3 580097447 7-47 15
580095300 9-9 5 7-49 3 580096857 8-7 4 7-49 15
580095301 9-9 9 7-49 4 580096858 8-7 13 580097486 9-3 7
580095303 9-9 25 7-49 5 580096860 8-9 1 580097487 9-3
580095304 9-11 12 580096228 7-47 4 580096862 8-13 1 580097521 8-5
580095306 9-11 21 7-49 5 580096863 8-13 18 8-7
580095307 9-11 14 580096229 7-47 3 8-17 22 8-9

17-18 ©2021 Yale Materials Handling Corporation A909


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

8-13 582000097 13-17 1 582000378 14-8 4 14-23 3


8-15 582000100 13-17 6 582000379 14-12 9 582001705 13-13 4
8-17 582000101 13-17 14 582000380 14-4 12 14-23 4
8-19 582000104 13-15 1 582000683 14-8 10 582001706 13-13 5
580097537 4-5 9 14-19 1 582001032 11-12 50 14-23 5
582000028 1-3 32 582000105 13-15 10 582001049 7-47 1 582001707 13-13 6
582000029 1-3 9 14-19 10 582001050 7-49 1 14-23 6
582000053 14-21 18 582000106 14-19 11 582001052 7-49 1 582001709 13-13 8
582000055 14-21 3 582000107 13-13 21 582001053 7-47 1 14-23 8
582000056 13-17 8 13-15 6 582001054 7-49 1 582001710 13-13 9
14-4 9 14-19 6 582001055 7-47 1 14-23 9
14-21 4 14-23 21 582001056 7-49 1 582001711 13-13 10
582000057 14-21 10 582000108 13-13 22 582001057 7-47 1 14-23 10
582000058 13-4 17 13-15 7 582001058 7-49 1 582001712 13-13 11
14-4 3 14-19 7 582001060 7-47 1 14-23 11
14-8 7 14-23 22 582001061 7-49 1 582001713 13-13 12
582000059 13-4 18 582000109 13-15 4 582001062 7-47 1 14-23 12
14-4 2 14-19 4 582001063 7-49 1 582001714 13-13 13
14-8 8 582000110 13-10 582001064 7-47 1 14-23 13
582000061 14-8 5 14-14 582001065 7-49 1 582001715 13-13 14
14-21 2 14-16 582001086 7-47 16 14-23 14
582000062 13-4 3 582000111 13-8 4 7-49 16 582001716 13-13 15
13-8 7 582000112 13-4 7 582001128 7-47 1 14-23 15
13-15 14 582000115 13-8 5 582001191 12-35 15 582001717 13-13 18
14-8 16 582000117 13-4 2 582001193 12-35 15 14-23 18
14-19 14 13-8 8 582001213 6-23 6 582001718 13-13 24
582000063 13-4 22 13-15 15 582001346 13-4 14-23 24
13-8 9 14-8 17 13-8 582001719 13-13 25
13-15 16 14-19 15 582001375 1-46 14-23 25
14-8 18 582000118 14-8 20 7-9 582001720 13-13 28
14-19 16 582000119 13-4 20 7-65 14-23 28
582000064 14-8 3 13-8 10 582001676 13-4 14 582001721 13-13 29
582000065 14-8 14 13-15 18 14-4 16 14-23 29
582000066 14-8 12 14-8 6 582001677 13-4 10 582001723 13-15 3
582000068 14-16 2 14-19 18 14-4 22 14-19 3
582000069 13-17 16 582000120 13-4 12 582001678 13-10 2 582001748 13-13 19
14-21 15 14-4 20 14-14 4 14-23 19
582000071 14-8 11 582000123 13-8 3 14-16 4 582001749 13-13 26
582000074 14-12 8 582000125 13-4 15 582001679 14-4 21 14-23 26
582000076 14-19 12 14-4 15 582001680 13-4 25 582001750 13-13 27
582000077 14-8 2 582000131 14-4 23 13-15 24 14-23 27
582000081 13-4 21 582000157 4-5 10 14-8 13 582001751 13-15 2
13-8 11 582000370 13-17 10 14-12 5 14-19 2
13-15 17 14-21 7 582001696 13-15 11 582001850 1-4 47
14-8 19 582000372 13-4 19 582001701 13-13 582001851 1-21 21
14-19 17 14-4 18 14-23 582001885 1-11 15
582000083 13-10 3 14-8 9 582001702 13-13 1 582001891 1-11 13
14-14 2 582000373 13-15 12 14-23 1 582001907 1-25 2
582000084 14-12 10 582000377 13-10 4 582001703 13-13 2 1-25 5
582000095 13-17 2 14-14 3 14-23 2 582001972 11-15 11
582000096 13-17 3 14-16 3 582001704 13-13 3 11-17 4

A909 ©2021 Yale Materials Handling Corporation 17-19


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

582002117 12-35 15 582002359 14-21 8 14-12 1 582003849 4-5 22


582002149 13-10 1 582002415 7-17 15 582002849 14-12 1 582004126 1-45 8
13-10 1 7-17 15 14-12 1 582004169 11-9 2
13-10 1 582002534 1-53 25 14-12 1 11-15 13
13-10 1 582002535 1-45 17 14-12 1 11-17 3
13-10 1 1-53 24 14-12 1 582004273 5-11 2
582002150 13-10 1 582002564 1-46 27 582002917 6-7 6 582004445 3-4 9
13-10 1 1-53 6-7 12 582004464 5-11 17
13-10 1 582002565 1-53 5 582002950 12-5 1 582004465 5-11 13
13-10 1 582002619 1-53 18 582002951 12-5 5 582004516 1-3 12
13-10 1 582002731 12-21 10 582002981 13-8 1 582004521 7-39 8
582002151 13-10 1 12-25 10 13-8 1 582004524 7-39 8
13-10 1 582002835 13-4 1 13-8 1 582004548 6-17 6
13-10 1 13-4 1 13-8 1 582004549 5-11 10
13-10 1 13-4 1 13-8 1 582004576 11-3 6
13-10 1 13-4 1 582002982 13-8 1 11-5 9
582002152 13-10 1 13-4 1 13-8 1 582004589 7-41
13-10 1 582002836 13-4 1 13-8 1 7-106
13-10 1 13-4 1 13-8 1 582004657 11-11 2
13-10 1 13-4 1 13-8 1 582004717 3-3
13-10 1 13-4 1 582002983 13-8 1 3-4
582002153 13-10 1 13-4 1 13-8 1 3-7
13-10 1 582002837 13-4 1 13-8 1 3-11
13-10 1 13-4 1 13-8 1 3-15
13-10 1 13-4 1 13-8 1 3-19
13-10 1 13-4 1 582002985 13-13 3-21
582002166 13-4 9 13-4 1 14-23 3-23
582002195 9-3 8 582002839 14-4 1 582002986 13-13 3-25
582002299 14-16 1 14-4 1 14-23 3-27
14-16 1 14-4 1 582002987 13-15 1 582004718 4-5 13
14-16 1 14-4 1 14-19 1 582004724 11-9 5
14-16 1 14-4 1 582002989 7-7 18 582004743 11-11 9
14-16 1 582002841 14-4 1 582003032 5-11 24 582004744 11-12 54
582002301 14-16 1 14-4 1 582003281 15-7 1 582004774 7-13 1
14-16 1 14-4 1 15-8 1 7-87
14-16 1 14-4 1 582003566 11-12 48 582004775 7-13 1
14-16 1 14-4 1 582003582 1-45 7-83
14-16 1 582002843 14-8 1 582003583 1-45 582004783 8-19 9
582002315 14-14 1 14-8 1 582003584 1-45 582004784 8-19 9
14-14 1 14-8 1 582003585 1-45 582004787 8-19 9
14-14 1 14-8 1 582003674 7-47 6 582004788 8-19 9
14-14 1 14-8 1 7-49 6 582004792 12-33 7
14-14 1 582002845 14-8 1 582003682 1-53 14 582004904 5-12 1
582002317 14-14 1 14-8 1 582003730 1-53 27 582004911 5-11 28
14-14 1 14-8 1 582003731 1-53 29 582004912 5-11 26
14-14 1 14-8 1 582003732 7-41 1 582004917 7-41 8
14-14 1 14-8 1 582003791 8-3 11 7-109
14-14 1 582002847 14-12 1 8-7 582004918 7-41 2
582002320 14-4 14 14-12 1 8-9 582004923 6-17 8
582002323 14-4 10 14-12 1 582003826 5-11 1 582005021 7-41 7
582002358 14-21 13 14-12 1 5-15 582005028 1-45 7

17-20 ©2021 Yale Materials Handling Corporation A909


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

582005104 4-5 20 582007103 3-15 23 582007538 3-7 26 582007741 3-7 4


582005106 4-5 17 582007141 13-15 13 582007539 3-7 27 582007809 3-11 1
582005111 4-5 19 14-19 13 582007540 6-20 582007811 3-11 14
582005119 4-5 14 582007172 3-3 11 582007541 6-19 26 582007813 3-19 6
582005121 4-5 6 582007179 6-23 1 582007542 3-7 20 582007814 3-23 18
582005136 7-31 1 582007315 7-39 8 6-20 43 582007815 3-23 16
582005255 12-5 3 582007316 7-39 8 582007543 6-20 45 582007816 3-25 7
582005274 15-11 7 582007402 4-5 5 582007544 3-15 15 582007817 3-23 1
582005389 4-3 3 582007428 3-15 11 582007545 6-20 42 582007819 3-23 4
582005390 4-3 4 3-23 3 582007546 6-19 19 582007820 3-25 2
582005391 4-3 5 582007429 3-15 11 582007547 3-15 14 582007821 3-21 26
582005653 1-3 13 3-23 3 6-19 14 582007822 3-15 19
582005692 4-5 7 582007430 3-25 8 582007548 3-15 17 582008103 3-19 5
582005810 8-19 582007431 3-15 10 6-19 17 582008322 7-11 5
582005811 8-19 10 582007432 3-11 28 582007549 6-20 44 7-73
582005812 8-19 9 3-15 25 582007550 6-19 1 582008323 7-9 9
582005813 8-19 6 582007433 3-15 27 582007551 3-15 16 7-67
582005814 8-19 6 582007434 6-19 41 6-19 16 582008333 3-7 5
582005939 7-47 10 582007435 6-19 39 582007552 6-19 5 582008334 3-7 5
7-49 10 582007436 6-19 40 582007553 6-19 2 582009340 7-7 3
582005940 7-47 14 582007437 3-7 18 582007554 6-19 9 582010106 10-9 7
7-49 14 582007438 3-7 17 582007555 6-19 6 582010108 10-9 6
582005949 5-11 25 582007439 3-7 16 582007556 6-19 18 582010289 10-2 5
582006592 7-23 14 582007442 3-15 22 582007557 6-19 8 10-5
582006686 1-25 2 582007443 3-15 22 582007559 6-20 582010312 6-20
1-25 5 582007444 3-15 20 582007560 6-19 31 582010313 6-20
582006777 12-39 2 582007445 3-11 29 582007561 6-19 34 582010314 6-19 15
582006778 12-39 1 582007450 3-11 23 582007562 6-19 27 582010336 7-17 1
582006799 12-39 4 582007451 3-11 21 582007563 6-19 28 582010337 2-7 11
582006923 6-13 16 582007454 3-11 24 582007564 6-19 29 7-17 3
582007018 1-45 20 582007455 3-11 30 582007565 6-19 32 582010552 13-13 16
582007082 3-21 18 582007456 3-7 23 582007566 6-19 35 13-17 15
3-25 17 582007458 3-7 28 582007567 3-15 18 14-23 16
582007083 3-21 5 582007459 3-8 582007568 3-15 12 582010554 13-13 31
582007084 3-27 8 3-15 23 582007569 3-15 7 14-23 31
582007085 3-19 4 582007460 3-8 582007570 3-15 6 582010559 14-21 6
582007086 3-19 3 582007464 3-7 2 582007571 3-15 9 582010560 14-21 16
582007087 3-19 7 582007465 3-7 582007572 3-15 3 582010562 14-21 17
582007088 3-21 17 7-7 7 582007573 3-15 8 582010563 14-21 11
582007089 3-21 11 582007466 3-8 582007574 6-19 24 582010565 13-4 11
582007091 3-21 23 582007467 3-7 2 582007575 6-19 21 13-4 11
582007092 3-25 24 3-7 9 582007576 6-19 21 582010566 13-17 5
582007094 3-25 10 3-7 29 582007577 6-19 25 582010567 13-17 12
582007095 3-25 12 582007469 3-7 13 582007578 6-19 23 582010568 13-17 9
582007096 3-25 5 582007472 3-7 5 582007581 3-11 12 582010569 13-17 11
582007097 3-25 15 582007474 3-7 11 582007582 3-11 9 14-21 14
582007098 3-25 6 582007475 3-15 23 582007583 3-7 1 582010904 8-19 5
582007099 3-25 1 582007476 3-15 23 582007585 3-7 22 582011916 11-7 15
582007100 3-25 3 582007477 3-15 23 582007738 3-7 21 11-9 9
582007101 3-15 22 582007536 3-15 23 582007739 3-7 1 582011917 11-7 16
582007102 3-21 27 582007537 3-15 23 582007740 3-7 19 11-9 10

A909 ©2021 Yale Materials Handling Corporation 17-21


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

582012046 1-46 582024929 6-15 4 7-11 12 900017264 7-15 28


582012601 10-5 1 582026776 2-25 5 582107396 14-21 3 7-18 1
582013198 10-11 47 582028994 1-25 582119029 12-21 10 901466103 9-4 10
582013199 10-11 5 582029016 11-15 4 12-25 9 909267300 6-5 21
582013267 11-9 14 11-17 7 12-27 10 909882404 1-53 15
582014835 1-9 21 582030531 1-21 12 582129644 8-19 9 909882405 1-15 2
582015482 2-29 2 582030667 3-4 4 640057903 2-20 5 909904403 1-7 12
582015786 1-51 3-5 13 900001230 5-3 4 910065119 7-59 6
582015787 1-51 582033137 14-4 11 900001231 5-3 4 7-67 6
582016191 5-15 1 582033408 8-11 11 900003207 6-5 12 7-73 6
582016197 5-15 2 582035767 1-33 8 7-15 31 7-79 2
582016200 5-15 4 582035768 1-33 9 7-23 8 7-81 2
582016201 5-15 5 582035769 1-33 10 900003260 5-3 4 7-83 4
582016202 5-15 6 582035770 1-33 12 900005247 3-21 22 7-87 5
582016376 6-10 5 582035772 1-33 14 900005254 3-21 28 7-97 4
582016385 11-19 15 582038290 6-25 3 900005255 3-21 7 911851100 6-5 32
582016711 1-25 5 582040763 3-7 9 900005256 3-23 14 912207300 6-5 32
582016712 1-25 2 582041380 13-10 1 900005257 3-21 9 919890404 6-5 31
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582016837 12-39 4 12-13 10 900005297 3-27 11 931014902 8-5 14
582017138 11-9 1 12-15 11 900006201 3-27 10 931014904 10-11 19
582017139 11-9 1 582046846 1-45 25 900006204 3-27 1 931015903 6-3 7
582017144 11-9 1 582048963 3-25 18 900006205 3-27 2 6-17 10
582017145 11-9 1 582050180 5-15 9 900006206 3-27 3 931015915 1-15 7
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582017941 2-45 10 582050560 3-11 11 900006208 3-27 6 931018922 3-3 14
582018586 1-21 24 582053499 5-15 8 900006209 3-27 7 931019914 12-31 15
582018841 1-45 6 582053504 5-15 7 900006213 3-25 26 932201916 11-11 7
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7-11 582055558 2-35 2 3-21 20 932728910 1-53 28
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582020235 1-51 13 582060085 5-11 9 900006231 3-25 25 937300930 15-10 3
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582020403 2-19 9 582062168 14-4 7 900006251 3-23 15 940102912 9-4 3
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582022306 6-19 24 582088822 3-23 12 900011244 12-35 8 11-7 5
582022672 7-81 9 582089074 3-21 19 900011268 3-11 4 11-9 3
582022686 6-27 3 582098594 7-47 18 900014292 7-15 19 940600908 7-15 4
582023144 8-20 9 7-49 18 900015229 3-25 16 7-23 39
582024764 1-33 19 582099384 7-9 13 900016204 5-13 2 7-25 5
582024804 3-15 10

17-22 ©2021 Yale Materials Handling Corporation A909


SECTION 18

18 USER SUPPORT INFORMATION


CONTENTS

SECTION 18
USER SUPPORT INFORMATION

DESCRIPTION PAGE

SERVICE PARTS ORDERING INSTRUCTIONS ........................................................................................... 18-2


TECHNICAL SERVICE PUBLICATIONS ........................................................................................................ 18-2
OPERATOR TRAINING .................................................................................................................................. 18-2
SERVICE TRAINING COURSE ...................................................................................................................... 18-2
SERVICE TRAINING MATERIALS ................................................................................................................. 18-2

A909 ©2021 Yale Materials Handling Corporation 18-1


USER SUPPORT INFORMATION

Your investment in a Yale Industrial Truck is important to you and to your Yale Dealer. You measure the return on
that investment through the performance of these trucks and the drivers who operate and the mechanics who service
them safely and efficiency. The following information is intended to help you to achieve your investments objectives:

SERVICE PARTS ORDERING INSTRUCTIONS operators manual is missing from any Yale Industrial
Truck, it should be replaced. Replacement copies are
HOW TO ORDER SERVICE PARTS available for a nominal fee from your Yale Dealer.
In order to prevent delay, too much communication and OPERATOR TRAINING
to have your orders filled correctly, quickly, and at the
least possible cost, the following is the correct procedure The Yale "Basic Operator Training" program helps
to use to order replacement parts. industrial truck users increase their materials handling
production and safety through correct lift truck operation,
WHEN ORDERING PARTS training, and motivation. The Yale program is based
upon real life experience – not theoretical concepts. We
Contact your authorized Yale Industrial Truck Dealer
developed a "complete" program that is totally self-
giving them the following information:
contained – incorporating the most modern instructional
1. Your Purchase order number. techniques including elements of self-study, audio-visual
support (both video and slides), and classroom study.
2. Complete addresses for sending the invoice and
parts. SERVICE TRAINING COURSE

3. Tell us how you want your parts sent. If we do not Operators and Yale dealer service technicians can
get this information, we will send the parts using the improve their technical ability for maintaining and
lowest priced method. repairing Yale Industrial Trucks, which decreases repair
time and cost, by taking Yale Service Training courses.
4. Correct part number(s) and description(s). Use your Different types of mechanical, electric, and electronic
parts manual as a reference. subjects are available. Courses can be held at customer
or Dealer locations in addition to regularly scheduled
5. Model and serial number of the truck. courses which are held at Yale Corporate Headquarters
in Greenville, NC.
TECHNICAL SERVICE PUBLICATIONS
SERVICE TRAINING MATERIALS
Technical literature, with detailed information, is
available at a nominal fee to assist users to effectively Your own service training can be supported through a
maintain Yale Industrial Trucks in a safe, useful complete line of Yale Service Training materials. An
condition. Part Manuals with complete replacement parts Index is available from your Yale Dealer which lists
identification, Service Maintenance Manuals which textbooks, audio-visual programs and films. These
provide service and overhaul procedures and additional materials will provide your training staff with everything
copies of the Operating Manual can be obtained from necessary for training your group.
your Yale Industrial Truck Dealer.
For additional information or assistance in obtaining
To provide instructions for safely operating and servicing these user support publications and programs, contact:
Yale Industrial Trucks, each truck is equipped with an
operators manual. It describes various operating Yale Materials Handling Corporation
techniques and safety warnings to the operator. It 1400 Sullivan Drive
contains a guide to safe maintenance practices and Caller No. 12011
recommended schedules for maintenance. if the Greenville, NC 27834-2011

18-2 ©2021 Yale Materials Handling Corporation A909


Yale Materials Handling Corporation 550000857
1400 Sullivan Drive ©Yale Corp.
Caller No. 12011 06/2021
Greenville, NC 27834-2011

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