ZW 1806
ZW 1806
ZW 1806
Operator's Manual
OPERATOR'S MANUAL
180-6
Wheel Loader
URL:http://www.hitachi-c-m.com
ENMPD8-NA1-3
This book is printed on recycled paper. PRINTED IN JAPAN (E) 2018, 07 Serial No. 005201 and up
INTRODUCTION
Read this manual carefully to learn how to operate and Warranty is provided as a part of Hitachi’s support
service your machine correctly. Failure to do so could program for customers who operate and maintain their
result in personal injury or machine damage. equipment as described in this manual. The warranty is
explained on the warranty certificate which you should
This standard specification machine can be operated have received from your dealer.
under the following conditions without being modified.
Atmospheric Temperature: -20 °C to 45 °C (-4 °F to 113 °F) This warranty provides you with the assurance that
Altitude: 0 m to 2000 m (0 ft to 6600 ft) Hitachi will back its products where defects appear within
the warranty period. In some circumstances, Hitachi also
In case the machine is used under conditions other than provides field improvements, often without charge to the
described above, consult your authorized dealer. customer, even if the product is out of warranty.
Should the equipment be abused, or modified to
This manual should be considered a permanent part of change its performance beyond the original factory
your machine and should remain with the machine when specifications, the warranty will become void and field
you sell it. improvements may be denied.
Setting fuel delivery above specifications or otherwise
This machine is of metric design. Measurements in this overpowering machines will result in such action.
manual are metric. Use only metric hardware and tools as
specified. Only qualified, experienced operators officially licensed
(according to local law) should be allowed to operate
Right-hand and left-hand sides are determined by the machine. Moreover, only officially licensed personnel
facing in the direction of forward travel. should be allowed to inspect and service the machine.
Write product identification numbers in the Machine PRIOR TO OPERATING THIS MACHINE, INCLUDING
Numbers section. Accurately record all the numbers COMMUNICATION SYSTEM, IN A COUNTRY OTHER
to help in tracing the machine should it be stolen. THAN A COUNTRY OF ITS INTENDED USE, IT MAY
Your dealer also needs these numbers when you order BE NECESSARY TO MAKE MODIFICATIONS TO IT SO
parts. If this manual is kept on the machine, also file the THAT IT COMPLIES WITH THE LOCAL REGULATORY
identification numbers in a secure place off the machine. STANDARDS (INCLUDING SAFETY STANDARDS)
AND LEGAL REQUIREMENTS OF THAT PARTICULAR
Use only diesel fuel with quality specified in JIS K-2204, COUNTRY. PLEASE DO NOT EXPORT OR OPERATE
EN-590 or ASTM D-975 which contents 15 ppm or lower THIS MACHINE OUTSIDE OF THE COUNTRY OF ITS
sulfur. INTENDED USE UNTIL SUCH COMPLIANCE HAS
Also use fuel that complies with solid contamination level BEEN CONFIRMED. PLEASE CONTACT HITACHI
of class 18/16/13 of ISO4406-1999 (solid contamination CONSTRUCTION MACHINERY CO., LTD. OR ANY OF
includes dust). If the fuel specified above is not used, OUR AUTHORIZED DISTRIBUTOR OR DEALER IF YOU
exhaust gas that exceeds the regulation values may be HAVE ANY QUESTIONS CONCERNING COMPLIANCE.
discharged, causing serious problem on the engine.
Consult your authorized dealer. In this manual, urea water is indicated as DEF/AdBlue®.
“DEF” stands for the Diesel Exhaust Fluid. AdBlue®
is a registered trademark of the Verband der
Automobilindustrie e.V. (VDA).
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents are known
to the State of California to cause cancer, birth defects, and
other reproductive harm.
All information, illustrations and specifications in this manual are based on the latest product information available at the
time of publication. The right is reserved to make changes at any time without notice.
MEMO
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MACHINE NUMBERS
The manufacturing Nos. explained in this group is the
individual number (serial No.) given to each machine and
hydraulic components. These numbers are requested when
inquiring any information on the machine and/or components.
Fill these serial Nos. in the blank spaces in this group to
immediately make them available upon request.
Machine
TYPE :
MACHINE
SERIAL NUMBER:
70MPD8-00-01
Engine
TYPE :
MFG. NO. :
MNEC-00-001
1
MACHINE NUMBERS
Aftertreatment Device
1. SCR
TYPE :
1
MFG. NO. :
MNEK-00-003
2. DOC
TYPE :
MFG. NO. :
2 MNEK-00-004
2
SAFETY
Recognize Safety Information
These are the SAFETY ALERT SYMBOLS.
SA-2644
S-1
SAFETY
Follow Safety Instructions
Carefully read and follow all safety signs on the machine
and all safety messages in this manual.
S-2
SAFETY
Prepare for Emergencies
Be prepared if a fire starts or if an accident occurs.
S-3
SAFETY
Protect Against Noise
Prolonged exposure to loud noise can cause impairment or
loss of hearing.
SA-434
Inspect Machine
Inspect your machine carefully each day or shift by walking
around it before you start it to avoid personal injury.
SA-435
S-4
SAFETY
General Precautions for Cab
Before entering the cab, thoroughly remove all dirt and /
or oil from the soles of your work boots.
If any controls such as a pedal is operated while with dirt
and / or oil on the soles of the operator’s work boots the
operator’s foot may slip off the pedal, possibly resulting in
a personal accident.
S-5
SAFETY
Use Handrails and Steps
Falling is one of the major causes of personal injury.
When you get on and off the machine, always face the
machine and maintain a three-point contact with the
steps and handrails.
S-6
SAFETY
Ensure Safety Before Rising from or Leaving
Operator’s Seat
Before rising from the operator’s seat to open / close either
side window or to adjust the seat position, be sure to first
lower the front attachment to the ground and then move
the control lever lock switch to the lock ( ) position. Failure
to do so may allow the machine to unexpectedly move
when a body part unintentionally comes in contact with a
control lever, possibly resulting in serious personal injury or
death.
S-7
SAFETY
Move and Operate Machine Safely
Bystanders can be run over.
S-8
SAFETY
Operate Only from Operator’s Seat
Inappropriate engine starting procedures may cause the
machine to runaway, possibly resulting in serious injury or
death.
Jump Starting
Battery gas can explode, resulting in serious injury.
S-9
SAFETY
Investigate Job Site Beforehand
When working at the edge of an excavation or on a road
shoulder, the machine could tip over, possibly resulting in
serious injury or death.
S-10
SAFETY
Equipment of Head Guard, ROPS, FOPS
In case the machine is operated in areas where the possibility
of falling stones or debris exist, equip a head guard, ROPS, or
FOPS according to the potential hazardous conditions. (The
standard cab for this machine corresponds to ROPS and FOPS.)
Any modification of the ROPS structure will modify its
performances and its certification will be lost.
SA-521
SA-481
S-11
SAFETY
Keep Riders Off Machine
Riders on machine are subject to injury such as being struck
by foreign objects and being thrown off the machine.
Drive Safely
Beware of the possibility of slipping and / or turning over
the machine when driving on a slope.
S-12
SAFETY
Drive Machine Safely (Work Site)
Before driving the machine, always confirm that the
steering wheel / and forward / reverse lever (switch)
direction corresponds to the direction you wish to drive.
WRONG
SA-451
S-13
SAFETY
Drive Safely with Bucket Loaded
If the machine is operated incorrectly while driving with the
bucket loaded, the machine may turn over. Be sure to follow
all of the instructions indicated below.
S-14
SAFETY
Travel on Public Roads Safely
This machine is not allowed to drive on public roads with
the bucket loaded.
SA-453
To avoid rollaways:
Select level ground when possible to park machine.
Do not park the machine on a grade.
Lower the bucket to the ground.
Put the forward / reverse lever (switch) in neutral.
Run the engine at low idle speed without load for 5
minutes to cool down the engine. SA-457
Turn the control lever lock switch to the lock ( ) position.
Turn the parking brake switch ON.
Stop the engine and remove the key from the key switch.
Block both tires and lower the bucket to the ground.
Position the machine to prevent rolling.
Park at a reasonable distance from other machines.
SA-458
S-15
SAFETY
Avoid Accidents from Backing Up and Turning
Make sure no one is working under or close to the machine
before backing up or turning the machine to avoid personal
injury and / or death by being run over or entangled in the
machine.
SA-312
S-16
SAFETY
Avoid Positioning Bucket or Attachment Over
Anyone
Never allow the bucket or attachment to pass over co-
workers and / or the dump truck operator’s cab. Falling
material from the bucket or contact with bucket or
attachment may cause serious personal accidents and / or
damage to the machine.
Avoid Tipping
DO NOT ATTEMPT TO JUMP CLEAR OF TIPPING
MACHINE. MACHINE WILL TIP OVER FASTER THAN YOU
CAN JUMP FREE, POSSIBLY RESULTING IN SERIOUS
PERSONAL INJURY OR DEATH. IF TIPPING OVER OF THE
MACHINE IS PREDICTED, SECURELY HOLD THE STEERING
WHEEL TO PREVENT YOUR BODY FROM BEING THROWN
OUT OF THE MACHINE.
MACHINE WILL TIP OVER FASTER THAN YOU CAN JUMP
FREE
SA-463
FASTEN YOUR SEAT BELT
The danger of tipping is always present when operating on
a grade, possibly resulting in serious injury or death.
To avoid tipping:
Be extra careful before operating on a grade.
Prepare machine operating area flat.
Keep the bucket low to the ground and close to the
machine.
Reduce operating speeds to avoid tipping or slipping.
Avoid changing direction when traveling on grades.
NEVER attempt to travel across a grade steeper than 5
degrees if crossing the grade is unavoidable.
Reduce speed as necessary when swinging loads.
S-17
SAFETY
Never Undercut a High Bank
The edges could collapse or a land slide could occur causing
serious injury or death.
SA-519
Do not lower the bucket with the lift arm control lever
in the FLOAT position. The bucket may free fall, possibly
causing personal injury and / or death.
Always select a level surface for truck loading.
SA-397
S-18
SAFETY
Avoid Power Lines
Serious injury or death can result from contact with electric
lines.
SA-455
M4GB-0S-001
S-19
SAFETY
Object Handling
CRANING OPERATION USING THE MACHINE IS NOT
ALLOWED.
If a lifted load should fall, any person nearby may be
struck by the falling load or may be crushed underneath it,
resulting in serious injury or death.
SA-132
SA-432
S-20
SAFETY
Park Machine Safely
To avoid accidents:
Park the machine on a firm, level surface.
Lower bucket to the ground.
Put the forward / reverse lever (switch) in neutral, and
turn the parking brake switch (lever) ON (parking brake)
position.
Run the engine at low idle speed without load for 3
minutes.
Turn key switch to OFF to stop engine.
Remove the key from the key switch.
SA-456
Turn the control lever lock switch to the lock ( ) position.
Close windows, roof vent, and cab door.
Lock all access doors and compartments.
SA-034
S-21
SAFETY
Transport Safely
Be careful because the machine may turn over when
loading or unloading the machine on or off of a truck or
trailer.
S-22
SAFETY
Handle Fluids Safely−Avoid Fires
Handle fuel with care; it is highly flammable. If fuel ignites,
an explosion and / or a fire may occur, possibly resulting in
serious injury or death.
SA-019
S-23
SAFETY
Practice Safe Maintenance
To avoid accidents:
Understand service procedures before starting work.
Keep the work area clean and dry.
Do not spray water or steam inside cab.
Never lubricate or service the machine while it is moving.
Keep hands, feet and clothing away from power-driven
parts.
SA-527
S-24
SAFETY
Sufficiently illuminate the work site. Use a maintenance
work light when working under or inside the machine.
Always use a work light protected with a guard. In case
the light bulb is broken, spilled fuel, oil, antifreeze fluid, or
window washer fluid may catch fire.
SA-037
SS2045102-4
SA-527
S-25
SAFETY
Stay Clear of Moving Parts
Entanglement in moving parts can cause serious injury.
SA-026
S-26
SAFETY
Prevent Parts from Flying
Travel reduction gears are under pressure.
SA-344
Prevent Burns
Hot spraying fluids:
Engine oil, gear oil and hydraulic oil also become hot
during operation.
The engine, hoses, lines and other parts become hot as
well.
SA-225
S-27
SAFETY
Replace Rubber Hoses Periodically
Rubber hoses that contain flammable fluids under
pressure may break due to aging, fatigue, and abrasion. It
is very difficult to gauge the extent of deterioration due to
aging, fatigue, and abrasion of rubber hoses by inspection
alone.
SA-292
SA-044
S-28
SAFETY
Prevent Fires
Check for Oil Leaks:
Fuel, hydraulic oil and lubricant leaks can lead to fires.
Check for oil leaks due to missing or loose clamps,
kinked hoses, lines or hoses that rub against each other,
damage to the oil-cooler, and loose oil-cooler flange
bolts.
Tighten, repair or replace any missing, loose or
damaged clamps, lines, hoses, oil-cooler and oil-cooler
flange bolts.
Do not bend or strike high-pressure lines.
SA-019
Never install bent or damaged lines, pipes, or hoses.
Replace fuel hoses and hydraulic hoses periodically
even if there is no abnormality in their external
appearance.
S-29
SAFETY
Check Key Switch:
If a fire breaks out, failure to stop the engine will escalate
the fire, hampering fire fighting.
Always check key switch function before operating the
machine every day:
1. Start the engine and run it at low idle.
2. Turn the key switch to the OFF position to confirm that
the engine stops.
If any abnormalities are found, be sure to repair them
before operating the machine.
If the cab door cannot be opened, break the window glass SA-393
with the hammer.
SS-1510
S-30
SAFETY
Beware of Exhaust Fumes
Prevent asphyxiation. Engine exhaust fumes can cause
sickness or death.
SA-016
SA-030
S-31
SAFETY
Avoid Applying Heat to Lines Containing
Flammable Fluids
Do not weld or flame cut pipes or tubes that contain
flammable fluids.
Clean them thoroughly with nonflammable solvent
before welding or flame cutting them.
S-32
SAFETY
Remove Paint Before Welding or Heating
Hazardous fumes can be generated when paint is heated by
welding, soldering, or using a torch. If inhaled, these fumes
may cause sickness.
S-33
SAFETY
Prevent Battery Explosions
Battery gas can explode.
SA-405
S-34
SAFETY
Handle Chemical Products Safely
Direct exposure to hazardous chemicals can cause serious
injury. Potentially hazardous chemicals used with your
machine include such items as lubricants, coolants, paints,
and adhesives.
S-35
SAFETY
Notes for Aftertreatment Device
Urea SCR System
The aftertreatment device removes particulate matter (PM)
and nitrogen oxide (NOx) from the exhaust gas. Follow the
instructions below to prevent the aftertreatment device
from being damaged.
S-36
SAFETY
Precaution for Communication Terminal
Equipment
This machine may have a communication terminal
equipment emitting electrical waves installed in the right
rear corner within the cab.
Model A Model B
E-GSM900 0.573 W/Kg 0.12 W/Kg
(914.8 MHz) (897.6 MHz)
DCS-1800 0.130 W/Kg 0.06 W/Kg
(1710.2 MHz) (1748.0 MHz)
WCDMA Band I 0.271 W/Kg 0.05 W/Kg
(1950.0 MHz) (1950.0 MHz)
WCDMA Band VIII - 0.10 W/Kg
(892.6 MHz)
S-37
SAFETY
Never attempt to disassemble, repair, modify or displace the
communication terminal, antennas or cables. Failure to do
so may result in damage and/or fire to the base machine or
to the communication terminal. (When required to remove
or install the communication terminal, consult your nearest
authorized dealer.)
S-38
SAFETY LABELS
All safety signs and their locations on the machine are illustrated in this group. Become familiar with the contents of the
safety labels by reviewing them on the machine and understanding them, to ensure safe machine operation.
Always keep the safety labels clean. In case a safety sign is lost or no longer readable, immediately-obtain a new
replacement and affix it again in position on the machine. Use the part No. indicated under the bottom right corner of
each safety label when placing an order for it to the authorized dealer.
7
3
4
10
5
6 8
9
12
11
1
2 13
19
13
S-39_180
S-39
SAFETY LABELS
1
9 15
24 14
20
14
11
12
18
17
22 16
Battery Top
21 23 S-40_70Z7B
S-40
SAFETY LABELS
4478724370
4478724420
S-41
SAFETY LABELS
3. Cab Inside Right Front Column (First safety sign from the
top)
dWARNING
Prior to operation, maintenance, disassembling, and
transportation of the machine, be sure to read and
understand the Operator's Manual.
4478724940
4. Cab Inside Right Front Column (2nd safety sign from the
top)
4478724950
5. Cab Inside Right Front Column (3rd safety sign from the
top)
4478724960
S-42
SAFETY LABELS
6. Cab Inside Right Front Column (4th safety sign from the
top)
4478724970
4478724680
label 44841-20650
4478724990
S-43
SAFETY LABELS
10. Side of Engine Starter
4478724930
4478724440
4478724390
S-44
SAFETY LABELS
13. Accumulator residual pressure
4478724470
4478724331
4478725030
S-45
SAFETY LABELS
16. Inside Battery Box
A.
d CAUTION: Shock Hazard
Sign indicates a possible shock hazard from handling
battery terminals. Read manual for safe and proper
handling.
4478724350
B.
d CAUTION: Chemical Burn Hazard
Skin contact with electrolyte will cause burns. Splashed
electrolyte into eyes will cause blindness. Do not touch or
come in contact with electrolyte solution.
4478725000
C.
d WARNING: Explosion Hazard
Sign indicates an explosion hazard. Keep fire and open
flames away from this area.
4478724340
S-46
SAFETY LABELS
17. Articulation Stopper
4478724410
4478724400
4478724360
44787-25020
label 44787-25020
label 44787-25020
S-47
SAFETY LABELS
21. Top of Battery
4478725010
4478724460
Recycle Batteries
Batteries contain lead and acid. Obey all local and federal laws and
regulation on disposal of batteries and electrolyte solution.
label 44774-23030
S-48
SAFETY LABELS
label 44774-27240
S-49
SAFETY LABELS
MEMO
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S-50
COMPONENTS NAME
Components Name
1- Cutting Edge (BOC) 8
7
2- Bucket
3- Bell Crank (Lever) 6
5
4- Bucket Cylinder
4
5- Front Combination Light
3
(Headlight/Turn Signal/Clearance Light/Hazard Light)
2
6- Outside Rear View Mirror 10
7- Front Work Light
9
8- ROPS Cab 11
9- Rear Fender 12
10- DEF/AdBlue® Tank 13
11- Front Fender 1
MPD8-01-003
12- Lift Arm (Boom) Cylinder
13- Lift Arm (Boom)
15
14- Rear Work Light
17
15- Aftertreatment Device 16
16- Exhaust Pipe
14
17- Hydraulic Oil Tank 24
18- Articulation Stopper (Lock Bar) 19
19- Rear Combination Light
(Turn Signal/Hazard Light/Tail Light/Brake Light/
Backup Light)
20- Battery
23
21- Counterweight
22 MPD8-01-04US
22- Towing Pin 21
19 18 20
23- Fuel Filler Port
24- Radiator/Oil Cooler
1-1
COMPONENTS NAME
2 3 4 5 6 7 8 9 10 11
12
13
26 25 24 23 22 21 20 19 18 17 16 15 14 27
MNEK-07-001
1-2
OPERATOR'S STATION
Aftertreatment Device
The machine is equipped with the aftertreatment system
combining Diesel Oxidation Catalyst (DOC) block (1) with
Selective Catalytic Reduction (SCR) block (2) to remove 3
nitrogen oxide (NOx) from the exhaust gas in order to meet
governmental emissions regulations.
2
The DOC reduces harmful substances in exhaust gas by
chemical reaction, then DEF\AdBlue® is injected in dosing
module (injection chamber) (3) and mixed into the exhaust
stream. DEF\AdBlue® decomposed to ammonia and CO2.
SCR catalyst converts NOx into harmless nitrogen gas and
water vapor by accelerating chemical reaction with the
ammonia. The remaining ammonia is decomposed into
nitrogen and water by DOC in SCR block (2).
IMPORTANT:
Refer to 1-31 for further information.
1-3
OPERATOR'S STATION
Refill DEF/AdBlue® which meets JIS or ISO
(International Organization for Standardization).
If improper liquid (diesel oil, kerosene or gasoline)
is refilled in the DEF/AdBlue® tank, fire or system
failure may result.
1-4
OPERATOR'S STATION
Automatic Regeneration
White deposition may accumulate inside the aftertreatment
device. An automatic regeneration (Auto-regeneration)
mode is designed to automatically clean the aftertreatment
device at regular intervals. The auto-regeneration may
start during operation of the machine; you can continue to
operate the machine. (Refer to 1-34).
fNOTE:
Usually, auto-regeneration starts 60 hours after the
previous regeneration (either auto or manual).
If auto-regeneration interval becomes shorter, consult
your authorized dealer.
fNOTE: MNEC-01-041
1-5
OPERATOR'S STATION
Repeated inhibiting of aftertreatment device cleaning
1-6
OPERATOR'S STATION
Cab Features
3 4 5 6 7
1- Front Defroster
2- Front Console
1 2
3- Operator's Seat
4- Right Console
5- Document Holder 8
6- Hot/Cool Box
7- Rear Defroster 1
9
8- Glove Compartment
9- Cup Holder 1
10- Floor Mat 10 MNEC-01-035
1-7
OPERATOR'S STATION
Front Console
1 2 3 21 4 5 6 7 8 1
1- Air Conditioner Front Vent
2- Hazard Switch
3- Work Light Switch
4- Parking Brake Switch
5- Neutral Lever Lock (Forward/Reverse Lever)
6- Steering Wheel
7- Monitor Panel
8- Horn Switch
9- Accelerator Pedal 20 10 9 MNEC-01-036
15 16 17
19 18 MNEC-01-038
1-8
OPERATOR'S STATION
Right Console 4
5
3 6 7
Fingertip Control Type 8 9
2
1- Auxiliary Control Lever (Option) 10
1 11
2- Bucket Control Lever 12
1-9
OPERATOR'S STATION
Right Console
3 4 5
6
Multi-Function Joystick Type 2 7 8
9
1- Forward/Reverse Switch 10
11
2- Multi-Function Joystick Lever 1 12
3- Quick Power Switch 13
1-10
OPERATOR'S STATION
Monitor Panel
22 1 2 3 4 5
21 6
20
19 7
18 8
9
17 10
11
12
16 15 14 13
MNEC-01-001
1-11
OPERATOR'S STATION
If the brake oil pressure lowers, the brake oil low pressure
indicator and the service indicator will light, and the alarm
buzzer will sound. M4GB-01-013
Immediately move the machine to a safe area, set the
machine in the park position and stop the engine. Inspect
the brake system for any abnormality.
When the brake oil pressure is recovered, the buzzer stops
and the indicator goes off.
If the hydraulic oil level lowers, the hydraulic oil level MNEC-01-057
indicator and the service indicator will light, and the alarm
buzzer will sound. Immediately move the machine to a
safe area, set the machine in the park position and stop
the engine. Check hydraulic oil level and any oil leaks from
hydraulic circuit.
1-12
OPERATOR'S STATION
M4GB-01-024
M4GB-01-011
M4GB-01-018
1-13
OPERATOR'S STATION
M4GB-01-020
If the engine oil pressure becomes low, the low engine oil
pressure indicator will light, the service indicator will flash,
and the alarm buzzer will sound. M4GB-01-021
Immediately move the machine to a safe area, set the
machine in the park position and stop the engine. Inspect
the engine oil pressure system and the oil level.
1-14
OPERATOR'S STATION
M4GB-01-031
1-15
OPERATOR'S STATION
Fuel Gauge
The fuel level is indicated by the needle. Refuel before
the needle reaches in the red range "E". When the needle
reaches in the red range (E), the fuel level indicator lights.
fNOTE: The fuel level indicator may light even if the Fuel Level Indicator
indicator needle does not reach the red range (E), MNEC-01-002
depending on the tilt angle of machine.
1-16
OPERATOR'S STATION
M4GB-01-033
MNDB-01-052
1-17
OPERATOR'S STATION
M4GB-01-035
MNEC-01-004
1-18
OPERATOR'S STATION
Screen Configuration
The multi function monitor consists of the following
screens.
There are 7 menus, and a further 13 sub menus.
Brightness Adjustment
Auto Shut-Down
Transmission Setting
Warm Up
Maintenance
Troubleshooting
Monitoring
1-19
OPERATOR'S STATION
Default Setting
fNOTE: Typical functions are shown in the table. Check the initial values of other functions on each monitor screen.
1-20
OPERATOR'S STATION
Basic Screen
1- Engine Tachometer 1 2 3
4
2- Economy (ECO) Indicator 19
3- Speedometer 5
4- Transmission Oil Temperature Gauge
18
5- DEF/AdBlue® Level Gauge 6
17
6- Air Conditioner Display
16
7- Ride Control Indicator (Option)
15 14 13 11 9 7
8- Seat Belt Indicator 12 10 8
MPD8-01-100EN
9- Forward/Reverse Selector Switch Indicator
10- Declutch Indicator
11- Aftertreatment Device Indicator
4
12- Power Mode Indicator 19
13- Auto Idling Stop Indicator 5
18 Rear View Camera Display
14- Dual Lift Arm Auto Leveler Indicator
15- Clock, Hour Meter, Odometer 17 6
MPD8-01-101EN
1-21
OPERATOR'S STATION
1-22
OPERATOR'S STATION
Engine Tachometer (1)
Engine tachometer (1) indicates the speed of currently 1 2 3
running engine in a gauge form. (200 min-1 step or "RPM") 4
If the engine overspeeds, the color of the gauge changes.
5
ECO Indicator (2)
ECO indicator (2) lights when the engine runs in energy
efficient condition. 6
It turns OFF when the driving speed is 2 km/h (1.2 mph)
or lower or under heavy driving load.
f NOTE: You may push the down shift switch when the ECO 8 7
indicator goes OFF while operating on a slope or operation
such as snow removal. (Refer to DSS (Down Shift Switch) MPD8-01-100EN
section)
Speedometer (3)
Speedometer (3) indicates the present driving speed.
1-23
OPERATOR'S STATION
Forward/Reverse Selector Switch Indicator (9)
The forward/reverse indicator lights when the forward/
reverse switch on the right console or on the multi-
function lever is usable.
1-24
OPERATOR'S STATION
Fan Reverse Rotation Indicator (16)
Displays rotating direction of the fan. 19
Normal Rotation The icon is not displayed.
Changing The icon blinks. 17
Rotational
Direction
Reverse Rotation The icon lights ON.
18
F-N-R Display
F-N-R indicator displays status of the transmission.
Forward F
Neutral N
Reverse R
1-25
OPERATOR'S STATION
Monitor Operation 2
Select/Confirm Knob (1) 3
MNEC-01-006
MNEC-01-078
MNEC-01-079
MNEC-01-080
1-26
OPERATOR'S STATION
MNEC-01-006
1-27
OPERATOR'S STATION
Follow the procedure below to display detailed information for
an alarm.
MPD8-01-290EN
2. Rotate selector knob (1) to select the alarm list, and push
selector knob (1).
MNEC-01-006
fNOTE: The main menu displays the alarm list (faults) only
when an alarm occurs.
MNEK-01-105EN
f NOTE: The alarm list contains only active faults or alarms.
MNEK-01-106EN
MNEK-01-107EN
1-28
OPERATOR'S STATION
Remedy
Brake Oil Pressure Alarm Brake oil pressure has decreased. Immediately stop the machine and
check the brake system.
Low Steering Oil Pressure Steering oil pressure has decreased. Immediately stop the machine
Alarm and check the steering system.
Secondary Steering Alarm The secondary steering oil pressure does not reach the specified
(Blinking) pressure. Inspect the secondary steering system.
Hydraulic Oil Level Alarm Hydraulic oil level is low. Immediately stop the machine, check
hydraulic oil level and any oil leaks from hydraulic circuit.
Aftertreatment Device The aftertreatment device needs regeneration. Apply control lever
Regeneration Request lock and run the engine at slow idle speed. Make the machine
(Blinking) (Yellow) possible to perform regeneration, and set the aftertreatment device
switch to the regeneration position.
Aftertreatment Device Manual regeneration was tried but not possible as it is inhibited by
Regeneration Inhibit Alarm setting.
(Lighting) (Yellow) Move the machine to a safe area, turn regeneration inhibition OFF,
and perform manual regeneration.
Refer to page 1-56 to turn regeneration inhibition OFF.
Aftertreatment Device Auto Auto regeneration was tried but not initiated as it is inhibited by
Regeneration Inhibit Alarm setting. Refer to page 1-56.
(Lighting) (Yellow)
1-29
OPERATOR'S STATION
Hydraulic Oil Overheat Alarm Hydraulic oil temperature is above normal. Stop operation. Run the
engine at slow idle speed to lower the oil temperature.
Axle Oil Temperature Alarm Axle oil temperature is above normal. Check if the service brake drags.
Transmission Oil Temperature Transmission oil temperature is above normal. Stop operation. Run
Alarm the engine at slow idle speed to lower the oil temperature.
Use correct range for machine operation, and do not stall torque
converter.
Engine Warning Alarm (Yellow) Engine or engine related parts are abnormal. Immediately set the
machine in the park position, apply parking brake, stop the engine
and contact your authorized dealer.
Engine Trouble Alarm (Red) Engine or engine related parts are abnormal. Immediately set the
machine in the park position, apply parking brake, stop the engine
and contact your authorized dealer.
Main Pump Oil Pressure Alarm Main pump oil pressure has decreased. Stop machine operation, and
apply parking brake. Check the piping of front attachment for oil
leaks.
1-30
OPERATOR'S STATION
DEF/SCR System Alarm
When the DEF/AdBlue® level becomes low and/or the
Urea SCR system malfunctions, the engine performance is
controlled depending on the status.
The operator is alerted with alarm indicators.
Move and park the machine in a safe place and follow
the displayed message, or troubleshooting guide for the
accompanied alarms.
DEF/AdBlue® is insufficient.
Refill DEF/AdBlue®.
Engine output is restricted.
(Red) (Red, slow blink)
1-31
OPERATOR'S STATION
1-32
OPERATOR'S STATION
1-33
OPERATOR'S STATION
Automatic Regeneration (Auto-Regeneration)
The machine automatically increases the exhaust
temperature during normal operation to purge the
deposit.
There are no actions on the part of the operator when
auto-regeneration is performed.
1-34
OPERATOR'S STATION
Manual Regeneration
1
When the deposit level increases to a level that is more
than an auto-regeneration can remove, a manual
regeneration is required. 2
The yellow regeneration symbol (shown below)(1) and
service indicator (2) appear to make the operator aware
that this is required.
3
The manual regeneration must be performed as soon
as possible, and it will take the loader out of service for
about 10~20 minutes.
Refer to page 5-11 for the manual regeneration
procedure.
1-35
OPERATOR'S STATION
Main Menu 1
MNEC-01-006
MNEK-01-105EN
1-36
OPERATOR'S STATION
MNEK-01-103EN
MNEC-01-006
MNEK-01-109EN
1-37
OPERATOR'S STATION
MNEK-01-103EN
MNEC-01-006
3
2. Rotate selector knob (2) to highlight Dual Lift Arm Auto-
Leveler (4).
4
MNEK-01-110EN
5
3. Press selector knob (2) to display Dual Lift Arm Auto-
6
Leveler screen (5).
4. Rotate selector knob (2) to select Height Kickout (6) or
Lower Kickout (7). 7
MNEK-01-111EN
1-38
OPERATOR'S STATION
Height Kickout ON/OFF, Stop Height Setting
Rotate selector knob (2) to highlight ON (8).
2
ON/OFF Selection
Display content
8
Segment (10) indicates current set value of the height
kickout. 9
When the lift arm height is within the setting range, the
mark (9) will be displayed.
1-39
OPERATOR'S STATION
Lower Kickout ON/OFF, Stop Height Setting
Rotate selector knob (2) to highlight ON (8).
2
ON/OFF Selection
Display content 11
10
Segment (10) indicates current set value of the lower
kickout. 8
When the lift arm height is within the setting range, the
mark (9) will be displayed.
1-40
OPERATOR'S STATION
Brightness Adjustment 1
MNEK-01-103EN
MNEC-01-006
MNEK-01-120EN
1-41
OPERATOR'S STATION
3. Press selector knob (2) to display Brightness Adjustment
screen (5).
2
MNEC-01-006
MNEK-01-121EN
fNOTE: When the machine's head light switch is turned ON,
the monitor screen changes to night mode and mark (6) is 6
displayed. Brightness can be adjusted for day mode and night
mode respectively.
MNEK-01-122EN
1-42
OPERATOR'S STATION
Mail (Option) 1
MNEC-01-006
3
2. Rotate selector knob (2) to highlight Mail (4).
MNEK-01-130EN
1-43
OPERATOR'S STATION
6. While mail information is sent to the communication
terminal, the message "Wait." is displayed on the screen.
MNEK-01-132EN
MNEC-01-006
MNEK-01-134EN
1-44
OPERATOR'S STATION
Setting Menu 1
MNEK-01-103EN
MNEC-01-006
MNEK-01-140EN
MPD8-01-141EN
1-45
OPERATOR'S STATION
Time, date and display mode can be set on this screen. Year-
month-day format and 24h/12h display mode are selected in
the display setting.
Time Adjustment
1. Press selector knob (2) while displaying Basic Screen (1)
to display Main Menu screen (3). MNEK-01-103EN
MNEC-01-006
MNEK-01-140EN
MPD8-01-141EN
1-46
OPERATOR'S STATION
5. Press selector knob (2) to display Date and Time screen
(7).
2
MNEC-01-006
6. Rotate selector knob (2) to highlight Time Setting (8).
7
7. Press selector knob (2) to display Time Setting screen (9).
8
10. Push selector knob (2) to end the time setting procedure. 10
11
11. Rotate selector knob (2) to highlight (11). Push
selector knob (2) to make the change.
MNEK-01-143EN
MNEK-01-144EN
1-47
OPERATOR'S STATION
Date Adjustment 1
MNEK-01-103EN
MNEC-01-006
3
2. Rotate selector knob (2) to highlight Setting Menu (4).
MNEK-01-140EN
MPD8-01-141EN
1-48
OPERATOR'S STATION
5. Press selector knob (2) to display Date and Time screen
(7).
2
MNEC-01-006
6. Rotate selector knob (2) to highlight Date Setting (8).
7
MNEK-01-147EN
1-49
OPERATOR'S STATION
Display Mode Setting 1
MNEK-01-103EN
MNEC-01-006
3
2. Rotate selector knob (2) to highlight Setting Menu (4).
MNEK-01-140EN
MPD8-01-141EN
1-50
OPERATOR'S STATION
5. Press selector knob (2) to display Date and Time screen
(7).
2
MNEC-01-006
MNEK-01-148EN
10
MNEK-01-149EN
Date : Each time selector knob (2) is pushed, the date
format is changed as follows: YYYY/MM/DD
MNEK-01-302EN
MM/DD/YYYY DD/MM/YYYY YYYY/MM/DD.
MNEK-01-303EN
MNEK-01-304EN
Time : Each time selector knob (2) is pushed, the time
format is changed as follows: 12 h 24 h 12 h.
MNEK-01-300EN
MNEK-01-301EN
1-51
OPERATOR'S STATION
The auto Idling Stop (Shut Down) function can be set in this
screen. Set the auto Idling Stop time and enable the function
beforehand (set to ON). MPD8-01-100EN
7
The engine automatically stops after the preset time when
machine is parking under the following conditions:
- Parking brake switch: ON (parking brake is applied)
- Service brake pedal: released (service brake pedal is not
applied) 2
- Throttle pedal: released
- Transmission position: Neutral
- No steering wheel or loading lever operation
MNEK-01-150EN
1-52
OPERATOR'S STATION
5. Press selector knob (2) to display Auto Shut-Down screen
(7).
2
MNEK-01-151EN
11
Acting Time Setting
1. On the Auto Shut-Down screen, rotate selector knob (2)
to highlight Time (9) and push selector knob (2).
2. Rotate selector knob (2) clockwise to extend idle time by
1 minute steps. 9
10
fNOTE: The idle time can be set to 1, 2, 3, 4, 5, 7, 10, 15, 20,
25 or 30 minutes. Observe local and federal engine idling
regulations.
fNOTE: 30 seconds before the engine stops, the monitor will
display "Engine Shut-Down Soon." message (10).
MNEK-01-153EN
1-53
OPERATOR'S STATION
1. Press selector knob (2) while displaying Basic Screen (1) Operating Rear View Monitor MNEK-01-104EN
to display Main Menu screen (3).
MNEC-01-006
3
4
2. Rotate selector knob (2) to highlight Setting Menu (4).
MNEK-01-140EN
MPD8-01-160EN
1-54
OPERATOR'S STATION
5. Press selector knob (2) to display Rear View Camera
Monitor screen (7).
2
6. Press selector knob (2) to turn the rear view camera MNEC-01-006
monitor ON/OFF/AUTO. 7
7. When the rear view camera monitor is ON, rear view
image is continuously displayed on the basic screen.
When the rear view camera monitor is AUTO, rear view
image is displayed on the basic screen only at reverse
travel.
When the rear view camera monitor is OFF, rear view
image is not available.
MNEK-01-161EN
IMPORTANT:
Never attempt to change the mounting position of
the rear view camera.
Consult your authorized dealer if any abnormality is
found on the rear view image.
1-55
OPERATOR'S STATION
MNEC-01-006
MNEK-01-140EN
MPD8-01-141EN
1-56
OPERATOR'S STATION
4. Rotate selector knob (2) to highlight Aftertreatment
Device Regeneration Inhibit (6).
2
MNEC-01-006
MPD8-01-170EN
6. Rotate selector knob (2) to highlight (8), and press
selector knob (2) to display Aftertreatment Device 7
Regeneration Inhibit screen (9).
1-57
OPERATOR'S STATION
Transmission Setting 1
MNEK-01-103EN
MNEC-01-006
MNEK-01-140EN
5
3. Press selector knob (2) to display Setting Menu screen
(5).
MPD8-01-141EN
1-58
OPERATOR'S STATION
4. Rotate selector knob (2) to highlight Transmission
Setting Menu (6).
2
MNEC-01-006
5. Press selector knob (2) to display Transmission Setting
screen (7).
MPD8-01-180EN
6. Rotate selector knob (2) to highlight Shift Change Delay
7
Mode (8).
8
MNEK-01-181EN
7. Press selector knob (2) to display Shift Change Delay
Mode screen (9). 9
MNEK-01-183EN
1-59
OPERATOR'S STATION
Warm Up Operation 1
MNEK-01-103EN
MNEC-01-006
3
2. Rotate selector knob (2) to highlight Setting Menu (4).
MNEK-01-140EN
MPD8-01-141EN
1-60
OPERATOR'S STATION
4. Rotate selector knob (2) to highlight Warm Up (6).
MNEC-01-006
5. Press selector knob (2) to display Warm Up Setting
screen (7).
MPD8-01-200EN
6. Press selector knob (2) to turn ON (enabled).
Press selector knob (2) again to turn OFF (disabled).
7
fNOTE: When the function is ON, the mark "" is displayed in
green. When the function is OFF, the mark "" is displayed in
gray.
MNEK-01-201EN
1-61
OPERATOR'S STATION
1. Press selector knob (2) while displaying basic screen (1) MNEK-01-103EN
to display main menu screen (3).
MNEC-01-006
MNEK-01-140EN
70MPD8-01-220EN
1-62
OPERATOR'S STATION
5. Press selector knob (2) to display Display Item Selection
screen (7).
2
MNEC-01-006
6. Rotate selector knob (2) to highlight Unit. Press selector 7
knob (2) to set the unit (Metric or US system).
MNEK-01-221EN
MNEK-01-223EN
1-63
OPERATOR'S STATION
MNEC-01-006
3
2. Rotate selector knob (2) to highlight Setting Menu (4).
MNEK-01-140EN
1-64
OPERATOR'S STATION
3. Press selector knob (2) to display Setting Menu screen 5
(5).
4. Rotate selector knob (2) to highlight Main Menu
Sequence Change (6).
6
70MPD8-01-230EN
MNEK-01-231EN
1-65
OPERATOR'S STATION
Information Menu 1
MNEC-01-006
MNEK-01-240EN
MNEK-01-241EN-KC
1-66
OPERATOR'S STATION
Operation Condition 1
Fuel Consumption
MNEK-01-103EN
MNEC-01-006
MNEK-01-240EN
MNEK-01-241EN-KC
1-67
OPERATOR'S STATION
5. Press selector knob (2) to display Operation screen (7).
8
9
MNEK-01-243EN
IMPORTANT: Total fuel consumption and fuel
consumption rate depend on the operating 12
environment and the operation method of the
machine.
The values shown on the screen are just for reference.
A difference could arise between actual fuel
consumption and fuel consumption as displayed on
the monitor unit.
MNEK-01-244EN
8. Press selector knob (2) while selecting Machine
Information (9) to display Machine Information screen
(12).
1-68
OPERATOR'S STATION
Maintenance 1
Maintenance Items
Engine Oil
Engine Oil Filter
MNEK-01-103EN
Hydraulic Oil
Hydraulic Oil Pilot Filter
Hydraulic Oil Return Filter
Transmission Oil
Transmission Oil Filter
Front Axle Oil 2
Rear Axle Oil
Fuel Filter
Air Cleaner Filter Element
Air Conditioner Filter
DEF/AdBlue® Supply Module Main Filter
Fuel Solenoid Pump Filter
Oil Separator (Crankcase Air Breather Element)
User Setting 1
User Setting 2 MNEC-01-006
Maintenance Notice 3
1. Press selector knob (2) while displaying Basic Screen (1)
to display Main Menu screen (3).
1-69
OPERATOR'S STATION
5. Press selector knob (2) to display Maintenance screen (7).
11
MNEK-01-247EN
10
MNEK-01-248EN
1-70
OPERATOR'S STATION
Time Remains and Maintenance Interval 1
MNEK-01-103EN
MNEC-01-006
MNEK-01-240EN
5
3. Press selector knob (2) to display Information Menu
screen (5). 6
MNEK-01-245EN-KC
1-71
OPERATOR'S STATION
5. Press selector knob (2) to display Maintenance screen (7).
7
7. Press selector knob (2) to display the time remaining for
the selected maintenance item.
Resetting Data
To reset the remaining time data, rotate selector knob (2) to MNEK-01-251EN
highlight RESET (9), and then push selector knob (2).
The value of the remaining hours is reset to that of the
maintenance interval. The previous change date/hour is
updated with the current date and time.
10
11
MNEK-01-250EN
1-72
OPERATOR'S STATION
Troubleshooting 1
MNEK-01-103EN
MNEC-01-006
3
2. Rotate selector knob (2) to highlight Information Menu
(4).
MNEK-01-240EN
5
3. Press selector knob (2) to display Information Menu
screen (5).
MNEK-01-260EN-KC
1-73
OPERATOR'S STATION
4. Rotate selector knob (2) to highlight Troubleshooting (6).
MNEK-01-260EN-KC
MNEC-01-261EN-KC
5. Press selector knob (2) to start troubleshooting. After
displaying "Wait." message, the screen displays controller
troubleshooting (7). 7
MNEC-01-263EN-KC
1-74
OPERATOR'S STATION
Monitoring 1
MNEK-01-103EN
MNEC-01-006
3
2. Rotate selector knob (2) to highlight Information
Menu (4).
MNEK-01-240EN
1-75
OPERATOR'S STATION
3. Press selector knob (2) to display Information Menu 5
screen (5).
MNEK-01-270EN-KC
MNEK-01-271EN
1-76
OPERATOR'S STATION
MNEC-01-037
13 14
1-77
OPERATOR'S STATION
Hazard Switch
IMPORTANT: Do not leave the hazard switch (1)
in the " " or "ON" position for a long time with 1
the engine stopped. The batteries will become
discharged.
MNEC-01-037
When the " " on hazard switch (1) is pressed, front and
rear turn signals (hazard light) (2) on both right and left
sides start flashing.
Press the opposite side of hazard switch (1) to turn the
hazard signals OFF.
M4GB-01-065
2 2
MNEC-01-523
2 2
MNEK-01-06US
1-78
OPERATOR'S STATION
MNEC-01-037
1
MNFA-01-011
2 2
MNEC-01-523
3 3
4 4
MNEK-01-06US
1-79
OPERATOR'S STATION
dWARNING:
To prevent accidents due to rolling away of the
machine, after parking the machine or before
leaving the machine, be sure to apply the parking
brake.
Never apply the parking brake while the machine
is moving except in an emergency.
Apply the parking brake only after the machine
has stopped.
MNEC-01-037
Failure to do so may cause sudden deceleration
of the machine travel speed, possibly creating 1
a dangerous situation. Also, premature wear
and/or damage to the parking brake may result.
After the parking brake has been applied in an
emergency while moving the machine, have the
parking brake checked at your nearest authorized
dealer.
OFF ON
MNEC-01-058
When parking brake switch (1) is turned ON, the parking
brake is applied; parking brake indicator (2) will be shown.
Press the OFF side of parking brake switch (1) to release the 2
parking brake. Check that parking brake indicator (2) goes
OFF by pressing the switch firmly clicks.
fNOTE:
The parking brake is released by hydraulic pressure only
when the engine is running.
To ensure safe operation, when the parking brake is
applied, with the forward/reverse lever moved to the
forward (F) or reverse (R) position, the machine should
not travel. MNEK-01-500
MNEC-01-526
1-80
OPERATOR'S STATION
Steering Wheel
Horn Switch
Press horn switch (6) to sound the horn.
The horn switch is provided also on the control lever to
improve operator comfort.
1-81
OPERATOR'S STATION
Key Switch
1-82
OPERATOR'S STATION
L- Left Turn N
R- Right Turn R
MNEC-01-038
1-83
OPERATOR'S STATION
Light Switch 1
Light switch (1) has three positions, OFF, Small, and Main.
As shown below, each light comes ON ( ) or OFF ( )
according to the selected position of the light switch.
2- Headlight
3- Turn Signal / Hazard Light / Clearance Light
4- Turn Signal/Hazard Light
5- Brake Light/Tail Light
MNEC-01-038
Light Monitor 2 3
Clearance
Switch Headlight Tail Light Panel
Light
Position Light
OFF
70MPD8-01-02
1-84
OPERATOR'S STATION
MNEC-01-073
1-85
OPERATOR'S STATION
Accelerator Pedal
When accelerator pedal (3) is applied, the engine speed
increases. When released, the engine speed decreases.
f NOTE: The engine speed may change due to the machine
control regardless of the operation of the accelerator
pedal.
Brake Pedal
1 2 3 MNEC-01-036
d WARNING:
Avoid sudden brake application when moving
machine, possibly creating a hazardous situation.
The machine may lose its balance.
Unless necessary, do not rest your foot on the
4
brake pedal to prevent the brake pads, discs, and
clutch from wearing out prematurely.
Keep the areas around the brake pedals clean
to prevent dust and/or grit from accumulating.
The brake may not be fully released and become
inoperable.
Left and right brake pedals (1), (2) can function as the
service brake. Left pedal (1) also functions as declutch
brake by switching declutch position switch (4).
Fingertip Control Type MNEC-01-041
Service Brake
Brake pedals (1), (2) function as normal brake by setting
declutch position switch (4) to OFF (Neutral) position. Be
sure to turn clutch cut position switch (4) OFF (Neutral)
before traveling down or on a slope.
Declutch Brake
Brake pedal (1) functions as a declutch brake by setting 4
declutch position switch to the ON , . Use this
mode when performing loading work or while stopping
ON
machine.
OFF (Neutral)
ON
MNEC-01-025
1-86
OPERATOR'S STATION
1-87
OPERATOR'S STATION
Wiper Switch
Wiper Operation
IMPORTANT: The windshield surface, the wiper blade,
the wiper motor and the relay may be damaged due
to dry or frozen condition of the wiper blade and
the windshield.
1-88
OPERATOR'S STATION
Front/Rear Wiper Switch
Operate wiper switch (1) to move the front and rear
windshield wipers.
1
IMPORTANT: The washer motor may become
damaged if washer fluid is continuously used for
more than 20 seconds or the washer motor pump
switch is operated with no fluid in the washer tank.
Take care about the switch operation time and the
fluid level in the washer tank.
Do not operate the washer motor for too long
and keep the washer fluid at the correct level. In
freezing weather, use windshield washer solvent MNEC-01-037
that will not freeze. Front Window Wiper Switch Rear Window Wiper Switch
MNEC-01-077
Rear Window Wiper Switch
1-89
OPERATOR'S STATION
dWARNING:
Before operating the machine, be sure that the
steering wheel is locked.
Do not operate the tilt, telescopic lever (1) and
steering column tilt pedal (2) during operation.
1-90
OPERATOR'S STATION
1-91
OPERATOR'S STATION
The lift arm control lever and the bucket control lever are E B
2 1
used to operate the lift arm and/or bucket.
Detent:
C
F The lift arm is held in the raise position with
the detent.
E B
Bucket Control Lever (2)
fNOTE:
When applying the lift arm control lever (1) in the M4GB-01-073
"Raise" position (A), the lever is moved (F) until the lift
arm reaches the position set at the height kickout.
When the lift arm moves to the preset position, lift arm
control lever (1) automatically moves to "Neutral" (N)
position.
When applying the bucket control lever (2) in the "Tilt"
position (D) after bucket dump operation; the lever
is moved (G) until the bucket moves to the position
preset by the bucket auto leveler. When the bucket
moves to the preset position, bucket control lever (2)
automatically moves to "Neutral" (N) position.
1-92
OPERATOR'S STATION
When pushing down the lift arm control lever to the C
"Float" position (C), the lift arm moves to the position
preset at lower kickout and is held in that position.
2 E B 1
When the lift arm moves to the preset position, the lift
arm control lever automatically moves to "Neutral" (N)
position.
N N
MNEC-03-003
E B
N N
D A
M4GB-01-072
1-93
OPERATOR'S STATION
1-94
OPERATOR'S STATION
M4GB-01-073
1-95
OPERATOR'S STATION
3 MNEC-01-041
Fingertip Control Type
3 MNEC-01-043
Multi-Function Joystick Type
L : Loosen
R : Tighten
M4GB-01-077
1-96
OPERATOR'S STATION
Operational Procedure
1. Turn the parking brake switch OFF.
ON
5 MNEC-01-043
OFF
23
M4GB-01-083
F
N
R
MPD8-01-100EN
24
MNEC-01-037
1-97
OPERATOR'S STATION
dWARNING:
Before leaving the operator's seat, be sure to stop
the engine. Place the boom and bucket in a level,
safe position. Then, set control lever lock switch
(1) to the lock ( ) position.
Always check to be sure that the control lever
lock switch is set in the lock ( ) position before
transporting the machine or leaving the machine
at the end of the shift.
MNEC-01-041
Refer to page 5-4 for details.
1
Control lever lock switch (1) is provided to prevent
unexpected machine operation, if the operator mistakenly Lock
comes in contact with the bucket and/or lift arm control
lever when getting on or off the machine.
When control lever lock switch (1) is placed to unlock ( )
position, the loading control lever becomes operable.
Unlock
MNEC-01-015
Declutch ON
By depressing left brake pedal, the clutch is
disengaged and brake is applied without transmitting
the drive power to the tires.
: Clutch disengages while lightly depressing the
left brake pedal: (Suitable for loading work on a
level surface.)
MNEC-01-041
: Clutch disengages while deeply depressing the
left brake pedal: (Suitable for work on a slope.) 2
Declutch OFF
When depressing left or right brake pedal, brake is Declutch ON
applied while driving power is transmitting to the
tires.
OFF (Neutral)
1-98
OPERATOR'S STATION
MNEC-01-037
1-99
OPERATOR'S STATION
MNEC-01-041
MNEK-01-103EN
4
1-100
OPERATOR'S STATION
OFF
When fan reverse rotation switch (1) is set to OFF position,
the fan turns in normal direction.
MNEC-01-041
AUTO
When fan reverse rotation switch (1) is set to AUTO 1
position, the fan automatically reverses rotation and then
return to the normal direction.
Normal rotation Reverse rotation Normal rotation ON
The fan rotates in the normal direction for 10 minutes for
the first time.
After that it keeps normal rotation for 30 minutes. The OFF (Neutral)
reverse rotation time is 60 seconds (1 minute). (90 seconds
(1.5 minutes) at low temperature)
AUTO
In case abnormal situation occurs such as engine coolant
overheating or high refrigerant pressure of the air
MNEC-01-019
conditioner, the duration time of reverse rotation may be
shortened to protect devices from damage.
1-101
OPERATOR'S STATION
Manual Operation
1
IMPORTANT:
Fan rotating direction can be manually changed
when the engine is running. Each time the ON
ON
side of fan reverse rotation switch (1) is pressed,
the fan's rotating direction switches alternatively.
While switching the fan rotating direction, fan
reverse rotation indicator (2) flashes. When the OFF (Neutral)
fan rotates in reverse direction, indicator (2)
stays ON. When fan reverse rotation switch (1)
is pressed while fan reverse rotation indicator AUTO
(2) turns ON, indicator (2) starts flashing. When
the fan rotates in normal direction, fan reverse MNEC-01-019
rotation indicator (2) goes OFF. Do not press fan
reverse rotation switch (1) while indicator (2) is
flashing.
Always operate the switch while parked
with the parking brake. When the parking
brake is released, the fan reverse condition is
automatically canceled after 1 minute. In case
abnormal situation occurs such as engine coolant
overheating, reverse rotation may forcibly be
stopped, or fan reverse rotation switch may be
2
disabled. MPD8-01-100EN
1-102
OPERATOR'S STATION
M4GB-01-088
MPD8-01-290EN
1-103
OPERATOR'S STATION
2
F
3
N
4
R
5
MNEC-01-037
ON
OFF
MNEC-01-502
AUTO 1 Mode
AUTO 2 Mode
MNEC-01-024
1-104
OPERATOR'S STATION
dWARNING:
To ensure safety, operate the ride control switch
only after parking the machine with the bucket
lowered to the ground.
When operating the machine with the front
attachment in the float position (scooping,
grading, or snow removal), always turn the ride
control switch OFF. Failure to do so may allow the
front attachment to unexpectedly move up or
down when the ride control system is activated.
When operating the machine with the ride control
ON, control the machine speed so as not to cause
sudden impacts to the machine. Ride control
accumulator will carry high pressure causing gas
leakage.
AUTO
When ride control switch (1) is turned to AUTO, the drive
speed sensor and the controller is activated. Then, when
the drive speed increases above the preset travel speed,
the ride control system automatically operates.
When the drive speed decreases below the preset travel
speed, the ride control system becomes inoperable. MNEC-01-041
When ride control switch (1) is turned to AUTO mode,
the ride control indicator (2) on the monitor display 1
comes ON.
AUTO
OFF
When ride control switch (1) is turned OFF, ride control
indicator (2) on the monitor display goes OFF and the
ride control system becomes inoperable. OFF
When the key switch is in the OFF position, the ride
control system does not operate even if ride control
switch (1) is in the AUTO position. When the engine is Only AUTO is provided MNEC-01-022
stopped while ride control switch (1) is in AUTO, the ride
control is turned OFF.
2 MPD8-01-100EN
1-105
OPERATOR'S STATION
Hold Switch
Press hold switch (1) while letting the machine travel in the
auto shift mode, and the machine holds the speed gear
range that is currently displayed on the monitor.
Operate one of the following to release the hold function:
Press the hold switch again, Change the gear range,
Change the travel mode, or Press DSS (down shift switch).
MNEC-01-526
1-106
OPERATOR'S STATION
MNEC-01-042
When operating under low load or the forward/reverse
lever is in "Neutral" (N) position, the mode will not change
to power mode even if quick power mode switch is
pressed. The switch selection is ruled invalid.
4
Also, even if the machine is in the power mode, it is
canceled when the following conditions are met.
When operating load is decreased while digging.
When the quick power mode switch is pressed.
The forward/reverse lever or forward/reverse switch is
shifted.
While driving in the auto-shift mode, the gear shifts
up to the selected gear stage.
MNEC-01-043
1-107
OPERATOR'S STATION
MPD8-01-100EN
Press DSS (2) when ECO indicator (5) turns OFF while
operating on a slope or during snow removal.
In this case, the gear temporarily shifts down to 1st speed
by pressing DSS (2), but it automatically returns to 2nd
speed when traveling load is reduced. MNEC-01-043
Multi-Function Joystick Type
fNOTE: When in auto shift mode or manual shift mode,
4
each time DSS (2) is pressed, the gear down shifts to 1st
speed. When in auto shift mode, press and hold DSS (2)
to down shift from 5th speed, 4th speed, 3rd speed, 2nd
speed, and then to 1st speed.
MNEC-01-037
Horn Switch
Press horn switch to sound the horn. Refer to page 1-85 for
more information.
1-108
OPERATOR'S STATION
M4GB-01-089
Ash Tray
1-109
OPERATOR'S STATION
Preheating:
During preheating the cab in winter with the foot
vent selected, the air volume is reduced to Low until
the coolant temperature rises to prevent cool air from
entering the cab.
f NOTE: Even in the summer season, the engine high
idle speed may be higher when cool than the normal
operating temperature speed due to quick warm-up
mode.
1-110
OPERATOR'S STATION
Components Name
1- Monitor
2- Control Panel
3- Temperature Control Switch (Rotate)/Mode Switch 1
(Press)
4- Defroster Switch
MNEK-01-103EN
5- Circulation/Fresh Air Switch
6- Air Conditioner ON/OFF Switch
7- Fan (Rotate)/Auto Switch (Press)
7
4
6
5 MNEC-01-006
8- Defroster Vent 9
9- Rear Vent
8
10- Foot Vent
11- Air flows out of front vent and the defroster vents.
8
fNOTE:
Except for the foot vent (10) and defroster vent (8), all
vents are provided with louvers to adjust the air flow
direction.
8
In addition, the louvers on front vent (11) and rear vent 10
(9) can be completely opened and closed by hand. MNEC-01-035
11
MNEC-01-036
1-111
OPERATOR'S STATION
Controller Part Name and Function
Mode/Temperature Control Switch
Mode Switch (3)
Selects the air vent. The selected air vent is indicated on
monitor (1).
3
: Front Vent Mode
4
MNEC-01-006
: Front/Rear/Foot Vent Mode
1
: Foot/Defroster Vent Mode
MNEK-01-103EN
Each time mode switch (3) is pressed, the vent location can
be changed in 6 stages as illustrated below.
AUTO
AUTO mode
The air vent location is automatically selected.
1-112
OPERATOR'S STATION
Fan/AUTO Switch
Blower Switch (7)
When the AUTO indicator (8) is ON, the blower speed
is automatically controlled.
When AUTO indicator (8) is OFF, the blower speed is
controlled in 6 steps.
Rotate blower switch (7) clockwise to increase blower
speed. Rotate blower switch (6) counterclockwise to
decrease blower speed.
The monitor (1) indicates the corresponding blower 7
fan speed. 4
6
5 MNEC-01-006
AUTO Switch (7)
Press AUTO Switch (7) while the air conditioner OFF, it
turns AUTO. Press AUTO switch (7) while operating the
air conditioner, it stops operation.
IMPORTANT:
When running the air conditioner for a long time,
turn the lever to Fresh position once an hour to
perform ventilation and cooling.
If you smoke when the air conditioner is on, the
smoke may hurt your eyes. In such a case, open
the window and turn the lever to Fresh for a while
for ventilation and cooling to drive smoke out.
1-113
OPERATOR'S STATION
Cab Heater Operation
1. AUTO switch (7):
According to signals sent from various sensors, the
air conditioner amplifier automatically selects the air
flow inlet ports, and air temperature, and controls the
blower speed.
2. Temperature Control Switch (3): 3
1-114
OPERATOR'S STATION
Cooling Operation
1. AUTO switch (7):
Press AUTO switch (7) to set the air conditioner AUTO
mode. According to signals sent from various sensors,
the air conditioner amplifier automatically selects
the air flow-in vents, air suction ports, and air flow-
in temperature at the vent, and controls the blower 3
speed.
2. Temperature Control Switch (3):
7
Adjust the temperature in the cab by using
temperature control switch (3).
3. Other Functions and Operations 5 MNEC-01-006
1-115
OPERATOR'S STATION
Defroster Operation
1. Press defroster switch (4) to change defroster
vent mode; the fresh air mode and air conditioner
will turn ON.
2. Temperature in the cab can be adjusted by operating
temperature control switch (3).
3. Operate fan switch (7) to adjust flow. 3
1-116
OPERATOR'S STATION
IMPORTANT:
Refer to the item "Check Air Conditioner Filter" in
the Maintenance Section for maintenance of the
air conditioner filters.
Always clean the auto air conditioner sensor for
effective air conditioner performance. Avoid
placing any obstructions around the sensor.
MNEC-01-086
1-117
OPERATOR'S STATION
Components Name
1- Armrest Angle Adjustment
2- Lumbar Support Adjustment
3- Reclining Angle Adjustment
4- Damper Adjustment
5- Fore-Aft Position Adjustment
90Z7-1-117-1
1-118
OPERATOR'S STATION
Rear Tray
2 3 4
1- Document Holder
2- Hot/Cool Box
3- Electric Power Output (12 VDC, 5 A)
4- Glove Compartments
5- Fuse Box
6- Cup Holder 5
1
MNEC-01-046
1-119
OPERATOR'S STATION
Fuse Box
IMPORTANT: If a fuse blows, turn the key switch OFF.
After checking and correcting the cause of the
trouble, replace the fuse with a new one.
Fuse Box A
Relay Boxes
MNEK-07-017
1 2
MNEK-01-015
1-120
OPERATOR'S STATION
Fuse Box A
10- PARKING 20- OPTION 4 (JSS)
5A (10 A)
9- AC1 19- OPTION 3 (ACC2)
10 A (15 A)
8- STOP LAMP 18- DEF HEATER
5A 15 A
7- BACKUP ALARM 17- DEF SUPPLY
5A 15 A
6- HEAD LAMP LH 16- DEF SENSOR
5A 15 A
5- WORKING LAMP FRONT 15- AC2
20 A 20 A
4- WIPER FRONT 14- ROTARY BEACON Fuse Box A Fuse Box B
15 A 10 A
MNEC-01-031
3- 24 V CIGAR SOCKET 13- SEAT HEATER
10 A 20 A
2- HEAD LAMP RH 12- OPTION 2 (ACC1)
5A (20 A)
1- FUEL PUMP 11- RADIO (USA)
5A 10 A
Fuse Box B
10- ECM 20- SECONDARY STEERING
30 A 5A
9- TCU 19- HIGH BEAM
10 A 10 A
8- CONTROLLER 18- WIPER REAR
10 A 10 A
7- FLASHER 17- WORKING LAMP REAR
10 A 20 A
6- HORN 16- LOADER CONTROL
10 A 5A
5- OPT C/U 15- MC
5A 10 A
4- OPTION 1 (BT) 14- TCU POWER
(15 A) 10 A
3- CAB DOME LAMP 13- POWER ON
5A 10 A
2- LIGHTING SW 12- POSITION 2
10 A 5A
1- DC/DC POWER ON 11- POSITION 1
20 A 5A
1-121
OPERATOR'S STATION
Hot/Cool Box
1
Cool or warm air from the air conditioner or heater is
routed to hot & cool box (1) so that food or a drink can be
temporarily stored.
Use a container with a tight cap in the hot/cool box.
MNEC-01-048
MNEC-01-046
1-122
OPERATOR'S STATION
ROPS Cab 1
1- ROPS Cab
MNEC-01-049
2- Speakers
MNEC-01-050
MNEC-01-051
4- Sun Visor
4
M4GF-01-010
1-123
OPERATOR'S STATION
5- Radio
6- Cab Switch Panel (Option) 5
Z7_US_radio
M4GB-01-117
10
MNEC-01-053
1-124
OPERATOR'S STATION
MNEC-01-051
M4GB-01-119
Rear Interior Light
Switch (3) ON: Rear interior light (3) comes and stays ON.
Switch (3) OFF: Rear interior light goes OFF.
M4GB-01-117
ON
3
OFF
M4GB-01-120
1-125
OPERATOR'S STATION
Sun Visor
When sunlight is strong, use sun visor (4) by hanging its
edge from the cab top down to a desired place.
M4GF-01-010
M4GB-01-117
Coat/Hat Hook
Use to hang your coat, hat, etc.
MNEC-01-053
1-126
OPERATOR'S STATION
Z7_US_radio
OFF
ON
M4GB-01-125
1-127
OPERATOR'S STATION
Cab Door
1-128
OPERATOR'S STATION
Door Lock Knob
M4GB-01-128
M4GB-01-129
Lock
Unlock
M4EK-01-048 M4FJ-01-016
1-129
OPERATOR'S STATION
Push the door toward the outside of the cab to fully open
the door (180°).
M4GB-01-132
M4GB-01-117
Right Door Lock Disengage Lever
10
MNEC-01-055
1-130
OPERATOR'S STATION
1-131
OPERATOR'S STATION
Switch Operation
2
1. Open the battery box cover.
When lever (1) is vertical to the ground, battery
disconnect switch (2) turns ON. The lever can not be
removed when lever (1) points downward.
When operating the machine with battery
disconnect switch (2) ON, close the cover. 1
ON
MNEK-01-016
OFF
3. Insert lever (1) removed from switch (2) into hole (3)
of the holder.
MNEK-01-017
OFF
ON 1
MNEK-01-346
1-132
OPERATOR'S STATION
dWARNING:
Before servicing or transporting the machine, be
sure to engage lock bar (1).
Before operating the machine, be sure to
disengage lock bar (1) from front chassis (4) and
fasten the lock bar to rear chassis (2) with β-form
lock clip (3).
Articulation lock bar (1) locks the front and rear chassis to
prevent articulation between the front and rear chassis 1
when servicing or transporting the machine. MNEK-01-018
3 2
MNEK-01-019
1-133
OPERATOR'S STATION
Towing Pin
Towing pin (4) is located on the back end of the machine. MNEK-01-007
4 5
It is used for towing another machine, being towed from
the rear side, or fastening the machine on a trailer deck for
transportation. 4
Tie or loop the towing rope, strap, or cable and let it pass
through the hole. Secure it with the β-shaped lock pin (5).
MNEK-01-008
1-134
OPERATOR'S STATION
dCAUTION:
Never attempt to stand on fender (2) if side cover
(1) is provided with fender (2).
1-135
OPERATOR'S STATION
Rear Grille
Push rear grille (2) open/close button (1) to allow the rear grille MNEK-01-020
1
to open upward so that refilling the fuel tank or cleaning of the
cooling fan can be conducted.
When closing rear grille (2), while supporting rear grille (2),
slowly lower and push in the rear grille until a click sound is
heard. 2
MNEK-01-021
1-136
OPERATOR'S STATION
Steps
Tool Box
Use tool box to store tools.
MNEK-01-012
1-137
OPERATOR'S STATION
Vandal-Resistant Devices
Locks can be installed to transmission oil inlet cap cover (1),
tool box cover (2), and DEF/AdBlue tank cover (3).
M4GB-01-147
1
2
MNEK-01-022
3
MNEK-01-023
1-138
OPERATOR'S STATION
Vandal-Resistant Devices (continue from previous
page)
Battery box cover (4), fuel tank cap (5), side covers (6),
and air conditioner fresh air filter (7) can be locked with
the starter key.
4 MNEK-01-024
MNEK-01-013
6
MNEK-01-014
MNEC-01-055
1-139
OPERATOR'S STATION
Seat Belt
2 1
d WARNING:
Be sure to use seat belt (1) when operating the
machine.
Before operating the machine, be sure to examine
seat belt (1) and attaching hardware for any failure. If
any damage and/or wear are found, replace the part
concerned.
Replace seat belt (1) every 3 years regardless of
appearance.
3
M1U1-01-032
Seat Pocket
A pocket is provided on the back of the operator’s seat.
Store the Operator’s Manual in this pocket.
M4GB-01-139
1-140
BREAK-IN
2-1
BREAK-IN
MEMO
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2-2
OPERATING THE ENGINE
3-1
OPERATING THE ENGINE
3-2
OPERATING THE ENGINE
4
7
3-3
OPERATING THE ENGINE
5. Check that control lever lock switch (8) is in the locked 8
( ) position.
MNEC-07-001
6. Adjust the position of outside rear view mirror (9) and
inside rear view mirror (10) so that the best rear visibility 10
can be obtained.
MNEC-01-045
3-4
OPERATING THE ENGINE
Starting Engine
8 1 10 2
Follow the following steps to start the engine.
Do not depress accelerator pedal (3).
MNEC-01-526
3-5
OPERATING THE ENGINE
IMPORTANT: Never operate the starter for more than 15
seconds at a time. If the engine fails to start, return key
switch to OFF. Wait for more than 2 minutes, then try
again.
Failure to do so may damage the starter or discharge
the batteries.
MNEC-01-036
fNOTE:
If the machine is equipped with the secondary steering, the
secondary steering auto-check sound may be heard after
starting the engine.
White smoke may occur for several minutes after the
engine starts, this is not a malfunction.
3-6
OPERATING THE ENGINE
3-7
OPERATING THE ENGINE
3-8
OPERATING THE ENGINE
dWARNING:
An explosive gas is produced while batteries are in
use or being charged. Keep open flames and sparks
away from the battery area. Do not continue to use
or charge the battery when electrolyte level is lower
than specified. Explosion of the battery may result.
Park the machine and a machine with the booster SA-032
batteries on a dry or concrete surface, not on steel
plates. If the machine is parked on steel plates, the
machine is equivalent to a continuously grounded
machine so that dangerous unexpected current flow
may result.
Never connect a positive terminal to a negative
terminal, as a dangerous short circuit will occur.
3-9
OPERATING THE ENGINE
1. Connecting the booster batteries
1.1 Stop the engine on the booster battery mounted
machine.
1.2 Connect one end of red booster cable (1) to the
positive (+) terminal of the machine battery, and the
other end to the positive (+) terminal of the booster
battery.
1.3 Connect one end of black booster cable (2) to the 3
negative (-) terminal of the booster batteries, and then
connect the other end of the cable to the bolt inside 2 (Black)
tool box (3) that connects to the ground. In the last
connection to the bracket, sparks may fly so keep the
machine batteries as far away as possible from the
bracket.
1.4 After securely connecting the booster cables, start the
engine on the booster battery mounted machine.
1.5 Start the engine on the machine.
Booster Batteries
1.6 After the engine starts, leave the booster batteries
connected long enough so as not to overload
alternator, then disconnect booster cables (1 and 2) in 1 (Red)
the following steps. Machine Batteries
MNEK-03-003
2. Disconnecting the booster cables
2.1 Disconnect black negative (-) cable (2) from the bolt
inside tool box (3).
2.2 Disconnect the other end of black booster cable (2)
from the negative terminal of the booster batteries.
2.3 Disconnect one end of red booster cable (1) from the
positive terminal of the booster battery.
2.4 Disconnect the other end of red booster cable (1) from
the positive terminal of the machine battery.
IMPORTANT: Make sure to connect/disconnect booster
cables (1 and 2) following the steps below. Connect the
booster cables one by one. Do not hold both cables at
the same time to avoid short-circuit.
3-10
OPERATING THE ENGINE
Warm Up
IMPORTANT: At starting the engine, the engine RPM
(min-1) is kept at low idle for maximum 35 seconds to
warm up the coolant, transmission oil or hydraulic oil.
After this period, the engine RPM will increase by
applying the accelerator pedal (3).
MNEC-03-003
MNEC-01-036
3-11
OPERATING THE ENGINE
1. Run the engine at slow idle speed for more than 5 minutes
to warm up without stepping on accelerator pedal (3).
3
If the [Warm Up Operation] in the multi-monitor
setting menu is set to "ON" (enabled), the engine speed
automatically increases from slow idle to 1000 min-1
(rpm) and enters warm-up mode when hydraulic oil
temperature is 0 °C (32 °F) or lower.
Further, when either hydraulic oil temperature reaches 30
°C (86 °F) or higher, or engine coolant temperature reaches
40 °C (104 °F) or higher, the warm-up mode is automatically
canceled, and the engine runs in slow idle mode. MNEC-01-036
3-12
OPERATING THE ENGINE
3-13
OPERATING THE ENGINE
Stopping Engine
Stop the engine in the following manner.
3-14
MOVING THE MACHINE
2. After raising the lift arm, set the lift arms and bucket
in the operating position.
1
4. Be sure to press lock ( ) side of control lever lock
switch (1) so that the linkage will not move even if
the control levers are accidentally moved.
MNEC-07-001
4-1
MOVING THE MACHINE
Starting to Move 1
MNEC-07-001
MPD8-04-002
A Driving Position
A: 300 mm
MNEC-01-037
4-2
MOVING THE MACHINE
4. Step on brake pedal (6) or (7) and press parking brake
8
switch (8) to the OFF position to release the parking
brake.
6 7 10 MNEC-01-036
1
Check that at this time parking brake indicator (1)
goes OFF.
MNEK-01-500
9
fNOTE: When starting to ascend a slope, turn declutch
switch (9) ( ) OFF (clutch engaged), and depress
brake pedal (6). Gradually release brake pedal (6) while
depressing accelerator pedal (10) to easily start ascending
a slope.
MNEC-07-001
4-3
MOVING THE MACHINE
5. Manual Shift (M) 11, 12
After moving forward/reverse lever (11) to either
forward (F) or reverse (R) position, move the shift 2
switch (12) to the desired position. The transmission F
3
gear position can be shifted in 5 ranges in the N
4
forward and 3 ranges in the reverse mode. Select R
5
the most appropriate transmission range position
according to the operating conditions.
Manual Mode:
Manual shift mode.
The transmission gear is shifted according to
the shift switch position.
7 10 MNEC-01-037
To fix the transmission gear to manual 1st speed,
turn the shift switch to 2nd speed, and then push
1st speed fixed switch regardless of the position of 13
travel mode selector (12). Refer to the page 1-104 for
detailed information.
AUTO 1 Mode
6. Auto Shift
Set forward/reverse switch (11) to (F) or (R). Select Manual Mode
the most appropriate transmission range position
according to the operating conditions. Select the
most appropriate travel pattern by operating travel AUTO 2 Mode
mode selector (13).
AUTO 1 Mode:
MNEC-01-024
This mode sets 1st range as the minimum
speed gear stage.
Start traveling with 2nd range. When driving
load increases, it automatically shifts to 1st
range.
This mode is suited for heavy digging work or
ascending on a slope.
AUTO 2 Mode:
This mode sets 2nd range as the minimum
speed gear stage.
This mode is suited for removing snow or
lighter applications.
fNOTE:
Avoid operating this switch while machine is moving.
Do not use this switch on a slope. Use of the Quick
Power Switch is recommended to have more
acceleration while ascending on a slope.
(Refer to page 1-107 for Quick Power Switch.)
4-4
MOVING THE MACHINE
Shift Range of Auto Transmission
4-5
MOVING THE MACHINE
Power Mode Selector
Pressing power mode selector switch (14) alternately 14
activates (ON) and deactivates (OFF) the power mode.
When the power mode is activated (ON), the indicator
“ ” appears on the monitor display.
The power mode is suited for heavy digging work
prioritizing work effectiveness. Under auto shifting
mode, the gear is shifted in regular RPM’s (min-1) and
shift mapping.
12
Shift Up Delay
Forward : The gear shifts up when moving the
movement machine at high speed in 2nd range for 4
seconds or longer. MNEC-01-037
The gear will not shift while the lift arm is
raising.
The shift up delay will operate only one
13
time when the bucket is in the operating
position. When the bucket is lower at
digging position, the shift delay always
operates. OFF
Reverse : The gear shifts up when operating the
movement machine at high speed in 2nd range for 5
seconds or longer.
The shift up delay always operates.
MNEC-01-024
Capability to activate or not activate the shift change
delay mode is selected at the transmission setting screen
on the monitor.
(Refer to page 1-58, Shift Change Delay Mode Setting.)
4-6
MOVING THE MACHINE
d WARNING:
To prevent accidents due to running away of the
machine, after parking the machine or before
leaving the machine, be sure to apply the parking
brake.
Never apply the parking brake switch (1) while
moving the machine except in an emergency.
Premature wear and/or damage to the parking
brake may result. After the parking brake has
been applied in an emergency while moving the
machine, have the parking brake checked at your MNEC-01-037
nearest authorized dealer.
1
1. Press the OFF side of parking brake switch (1) to
release the parking brake. Check that parking brake
indicator (2) goes OFF by pressing the switch firmly
twice.
Press the ON side of parking brake switch (1) to apply
the parking brake.
OFF ON
MNEC-01-058
Operate the parking brake after stopping the
machine on level ground.
4-7
MOVING THE MACHINE
The transmission gear range of 1st, 2nd, 3rd and 4th can be
selected by turning shift switch (1).
Refer to item 6 on page 4-4 for the auto-shifting mode.
1st and 2nd ranges : To be used for excavation and
loading work
3rd, 4th and 5th : To be used for traveling over
ranges long distances.
dWARNING:
Before changing the forward/reverse drive
direction, confirm that the direction of drive is
clear.
To ensure operator's safety and ensure the
longevity of the power train, change the machine
drive direction only after sufficiently slowing
machine down to 13 km/h (8 mph) or slower.
4-8
MOVING THE MACHINE
Steering Wheel
Steering Wheel
d WARNING:
Avoid sudden steering while moving the machine
at high speeds, while moving on a steep slope, or
while raising the lift arms. Failure to do so may
cause the machine to turn over.
Never attempt to stop the engine while steering
the machine. If the engine is stopped, the
steering wheel will lock and the parking brake
will be applied so that steering will be impossible.
Never stop the engine while moving the machine.
Never steer while raising the lift arm high as it is MNEC-01-036
extremely dangerous and may cause the machine
to turn over.
4-9
MOVING THE MACHINE
fNOTE:
The secondary steering auto-check sound may be
heard for two seconds after starting the engine.
Before operating the machine, press secondary steering
check switch (1) to confirm that the secondary steering
pump operates normally.
4-10
MOVING THE MACHINE
4-11
MOVING THE MACHINE
dWARNING:
In case a tire is punctured while driving, securely
hold the steering wheel and slowly reduce the
drive speed.
If the service brake is suddenly applied while
a tire is punctured, steering may lose control,
possibly creating an accident. Never apply the
brake quickly if a tire is punctured.
Never mount or dismount a moving machine.
Never allow any personnel other than the
operator to ride on the machine when operating.
4-12
MOVING THE MACHINE
4-13
MOVING THE MACHINE
dWARNING:
Never allow the machine to descend a slope with
the forward/reverse lever in neutral (N). This will
not only cause the excessive engine revolutions
to malfunction but also cause other engine and
machine troubles.
When descending a slope, use normal resistance
to travel as exerted by the engine through the
drive train. Apply the brakes only when absolutely
required. If the brake is continuously used while
descending a slope, the brake temperature will
increase, possibly decreasing braking performance.
If overheating of the brake system is noticed,
immediately park the machine in a safe location.
Restart and operate the machine only after the
brake system is sufficiently cooled.
When descending a slope, do not operate the
machine at a speed faster than the maximum travel
speed. Failure to do so may damage the machine
and/or a serious accident may result.
4-14
MOVING THE MACHINE
4-15
MOVING THE MACHINE
Stop
1. Avoid sudden deceleration. Smoothly reduce operating
speed.
Release accelerator pedal (1) and step on brake pedal (2)
to stop the machine.
2 1 MNEC-01-036
5 3 4
MNEC-01-037
5. Press lock ( ) side of control lever lock switch (8). Stop and Parking Position MPD8-04-001
7 8
6
MNEC-07-001
4-16
MOVING THE MACHINE
IMPORTANT: This machine is equipped with a
turbocharged engine. Therefore if the engine is
stopped without first cooling down at low RPM’s,
the lubricant on the turbocharger bearing and seal
surfaces may be dissipated due to the intense heat
present inside turbocharger, possibly damaging
the turbocharger.
4
6. Run the engine at slow idle speed for 5 minutes to
cool the engine. 9
4-17
MOVING THE MACHINE
Parking
IMPORTANT: When parking the machine with cab
door and windows open, cab electrical components
may be damaged by bad weather. Always close
windows, roof vent and cab doors when parking
the machine.
2
IMPORTANT: This machine is equipped with a
turbocharged engine. Therefore if the engine is
stopped without first cooling down at low RPM’s,
the lubricant on the turbocharger bearing and seal
surfaces may be dissipated due to the intense heat
present inside turbocharger, possibly damaging
the turbocharger.
3. Run the engine at low idle speed to cool the engine MNEC-01-036
for a few minutes.
4-18
MOVING THE MACHINE
Emergency Stopping
When the engine has stalled during operation:
Pressurized oil in the accumulator acts on the brake
when the brake pedal is depressed. Immediately park
and stop the machine in a safe location. At this time, do
not repeatedly apply the brake pedal.
The brake oil pressure will be quickly reduced so that the
brakes become inoperable.
4-19
MOVING THE MACHINE
MEMO
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4-20
OPERATING THE MACHINE
M4GB-01-073
5-1
OPERATING THE MACHINE
C
fNOTE:
1. When applying lift arm control lever (1) in the "Raise" E B
2 1
position (A), the lever is moved (F) until the lift arm reaches
the position preset by the lift arm kickout. When the lift
arm moves the preset position, lift arm control lever (1)
automatically moves to the Neutral (N) position. N N
M4GB-01-073
5-2
OPERATING THE MACHINE
Loading Multi-Function Joystick Lever (Option) C
The multi-function joystick lever is used to operate the lift
arm and/or bucket. B
E
N
Lever Lift Arm/Bucket Operation
Position D
Float (Detent): G
A
The lift arm free falls and can be moved as
C
loads are applied. The lever will stay in this F
position.
B Lift Arm Lower
Hold:
N The lift arm is stopped and held in that
position.
A Lift Arm Raise
Detent: MNEC-01-059
F The lift arm is held in the raise position with
the detent. C
Detent:
When the multi-function joystick lever is
moved from the bucket dump position to B
G
the bucket tilt position, the multi-function
joystick lever is held in this position with the
detent. D E
N
Bucket Tilt (or Roll Back):
D The bucket is tilted back, taking the
transportation position. A
Hold:
N The bucket is stopped and held in that M4GB-01-074
position.
Bucket Dump:
E The bucket is tilted forward to dump the
bucket load.
M4GB-01-073
5-3
OPERATING THE MACHINE
dWARNING: 1
Be sure to press lock ( ) side of control lever lock
switch (1).
Before leaving the operator's seat, be sure to stop
the engine. Then, set control lever lock switch (1) to
the lock ( ) position.
Always check to be sure that the control lever
lock switch is set in the lock ( ) position before
transporting the machine or leaving the machine
at the end of the shift.
5-4
OPERATING THE MACHINE
[ ] side (Declutch)
By depressing left brake pedal (3), the clutch is
disengaged and brake is applied without transmitting
the power to the drive train.
: Declutch ON when lightly depressing the
MNEC-07-001
left pedal (3)
(Suited to loading work on a level surface or
1
on a gentle slope.)
: Declutch ON when firmly applying the left
pedal (3)
ON
(Suited to operate on a steep slope)
ON
fNOTE: When starting to ascend a slope, turn declutch
position switch (1) OFF (clutch engaged), depress the
left brake pedal. Gradually release the left brake pedal MNEC-01-025
(3) while applying accelerator pedal (5) to easily start
ascending a slope. 1
MNEC-01-036
3 4 5
5-5
OPERATING THE MACHINE
M4GB-05-001
The bucket auto leveler automatically stops the bucket
movement when level. (When the machine is shipped from C
the factory, the bucket positioner is preset so that the bucket
is stopped with the bucket bottom parallel with the road 4 E B
surface.)
M4GB-01-073
5-6
OPERATING THE MACHINE
Adjustment Procedures
IMPORTANT: Do not operate the machine with the bucket 1
dumped more than 10°.
5-7
OPERATING THE MACHINE
dWARNING:
Take extra care to prevent injury and/or death
when adjusting the lift arm auto leveler (kickout).
Apply the parking brake to prevent the machine
from moving unexpectedly. Chock the wheels with
blocks. Keep bystanders away from the vicinity of
the machine.
IMPORTANT:
When the lift arm auto leveler (kickout) function is
activated with the bucket loaded, the bucket may
stop at the set position.
Height setting of lowering direction can not be
done when the lift arm is above the horizontal
position of the lift arms. Also, height setting of
raising direction can not be done when the lift arm
is below the horizontal position of the lift arms.
5-8
OPERATING THE MACHINE
The auto idling stop is disabled and the engine will not stop
if any of the conditions on the next page is not satisfied.
MPD8-01-100EN
1
5-9
OPERATING THE MACHINE
Auto Idling Stop Operating Condition
The engine is running.
The parking brake switch is ON.
The forward/reverse lever (switch) is in neutral (N).
The accelerator pedal is not depressed.
The brake pedal is not depressed.
The control lever is not operated.
The steering wheel is not operated.
Coolant, hydraulic oil and transmission temperature are
not high. MPD8-01-100EN
The aftertreatment device manual regeneration is not
operating.
IMPORTANT:
When the engine stops because of the auto idling
stop function, turn the key switch to ACC or OFF
once and then turn it to START to restart the
engine. Do not leave the machine after auto idling
stop. This may discharge the batteries.
When the key switch is turned to OFF position
while the auto idling stop function is ON, the
setting will remain ON at the next startup.
5-10
OPERATING THE MACHINE
IMPORTANT:
Park the machine in a safe area where exhaust Basic Screen MNEK-01-280EN
temperatures will not damage property or other
potential flammable sources. 1
fNOTE:
When "Aftertreatment Device Regeneration Inhibited"
is preset to ON, manual regeneration cannot be started.
MNEC-01-041
Refer to page 1-56.
Refer to pages 1-5 and 1-34 for Automatic Regeneration 3
and more information.
MDAA-05-002
5-11
OPERATING THE MACHINE
4. When aftertreatment device switch has been pressed, 5
screen (5) appears as shown to the right and manual
regeneration starts.
The bar graph on the screen (6) indicates regeneration
progress.
fNOTE:
The engine sound may change and the engine RPM may
increase when the manual regeneration starts. This is not
a malfunction.
White smoke may temporarily be generated from the
tail pipe during the regeneration process. This is not a
malfunction.
Coolant temperature may increase during the manual
regeneration.
Regeneration period depends on the ambient
temperature.
Just after machine operation, manual regeneration
period becomes shorter than when the engine
temperature is low.
5-12
OPERATING THE MACHINE
5-13
OPERATING THE MACHINE
dWARNING: dWARNING:
Be sure to install only authorized buckets and Do not penetrate the bucket into piles of soil
other work tools. and/or gravel at fast travel speed.
Never modify or increase the capacity of Avoid excavating or scooping loads when the
the bucket or other work tools without first machine is articulated, which could possibly
receiving authorization. Do not overload cause the machine to turn over.
the machine by installing additional IMPORTANT: Avoid machine abuse by allowing the
counterweights. This may result in personal bucket or attachment to receive loads at only one
injury and/or machine trouble. side. Damage to the machine may result.
5-14
OPERATING THE MACHINE
Excavation
Loading Accumulated Soil
IMPORTANT:
Do not dig or scoop with machine frame
articulated.
Avoid operating the machine with the front wheels
raised off the ground. Machine traction force is M4GB-05-003
reduced and excessive loads are applied to the
undercarriage.
OM0115-Z7
OM0112
5-15
OPERATING THE MACHINE
Digging and Loading Level Ground
IMPORTANT: While operating the bucket or fork, never
apply excessive force to the tooth tips with the
bucket or fork tilted more than 10°. This may result in
cracks or damage to the front attachment.
M4GB-05-008
M4GB-05-010
5-16
OPERATING THE MACHINE
Grading
5-17
OPERATING THE MACHINE
Loading
IMPORTANT:
Always maintain a clean surface for machine
operation.
Cleaning of materials such as soil and stones
spilled on the work surface will reduce wear and/or
damage on tires.
When carrying loads in the bucket, pay attention to
the road surface conditions. Operate the machine
at such speed so that the load will not spill out of
the bucket, while positioning the bucket at the
driving position.
Refrain from banging bucket against the bucket
stopper as much as possible when removing stuck
material, like clay, from the bucket. This may result
in damage to the front attachment.
Remove material stuck to the bucket with water
under pressure.
dWARNING:
Be sure to provide a tire stopper (1) in front of the
hopper.
Before raising the lift arm, slightly tilt the bucket
back and forth to stabilize the load in the bucket to
avoid injury or damage to the machine from falling
of loose material.
Avoid raising the lift arm on a slope.
1
When approaching a hopper with the lift arm
raised never steer the loader. Slowly move the
machine. Never rapidly operate the machine to M4GB-05-014
prevent roll over.
5-18
OPERATING THE MACHINE
Loader and Dump Truck Combination Method
dWARNING:
Always maintain a flat and clean work site surface.
Avoid rapid turns and/or sudden braking while
raising the lift arm with the bucket loaded to
prevent the machine from tipping over.
Do not insert the bucket into a loading face at fast
speed, possibly resulting in an accident.
V-Shape Loading
1. Park a dump truck in a spot located at approx. 60°
angle toward the loading face. After loading material,
travel the wheel loader in reverse and turn its direction
so that the wheel loader faces the parked dump truck
at a right angle. Then, travel forward to carry material
onto the dump truck.
2. Position the wheel loader so that the material can be
loaded around the center of the dump body. In case
the dump body is longer than twice the bucket width,
M4GB-05-015
load from the front to rear position of the dump body
in order.
3. When dumping sticky material such as clay, move the
bucket lever back and forth to lightly hit the bucket to
the stoppers.
Use a small steering angle to operate the machine
efficiently.
4. Before raising the lift arm to the maximum height with
the bucket full, lightly tap the bucket while low to
stabilize the material in the bucket and help prevent
the material from spilling from the backside of the
bucket.
I-Shape Loading
Park a dump truck in a direction parallel to the loading
face. After loading material into the bucket, move the
wheel loader straight in reverse. Then, move a dump truck
to a spot between the loading face and the wheel loader.
Move the wheel loader forward to load material into the
dump truck body.
M4GB-05-016
5-19
OPERATING THE MACHINE
Dumping into Truck or Hopper
dWARNING:
When boom is raised, machine stability is reduced
and could cause machine to tip over causing
serious injury or death.
Do not make quick turns or abrupt braking when
boom is raised.
Keep boom low for best stability especially on
slopes.
90M4GB-05-14a
5-20
OPERATING THE MACHINE
Dozing
IMPORTANT:
Dozing or pushing with dumped bucket or
attachment may cause severe damage to linkages.
It may also cause engine over-heating and torque
converter over-heating.
Never attempt to forcibly push piled material higher
than the bucket capacity. Premature wear of the tires
due to slipping and/or waste of fuel may result.
M4GB-05-017KC
Never apply great force to the cutting edge with the
cutting edge tilted forward more than 10°. Failure to
obey so may result in damage such as cracks to the
working tools. Keep bucket or attachment bottom
parallel to ground.
Stock Piling
5-21
OPERATING THE MACHINE
Removing Snow
dWARNING:
Be sure to use lifting tools and set the articulation
stopper (lock bar) in the LOCK position. (Refer to
page 1-133.)
Never allow any person to ride on the machine to be
lifted.
Never allow any person to enter below the lifted
machine. Before fully lifting the machine above the
ground, check that the hooks are securely attached
to the machine and the machine is well balanced
while lifting the machine slightly above the ground.
Refer to page 6-10 "Lifting Machine".
5-22
OPERATING THE MACHINE
5-23
OPERATING THE MACHINE
4. Maintenance for long term machine storage after
engaging in snow removal. (Refer to STORAGE section.)
Anti-freeze agents such as salt (sodium chloride or Ground Side
(Red Vinyl Cap) (Black Vinyl Cap)
calcium chloride) usually are scattered on snow covered
roads. When the machine is stored for a long time after
engaging in snow removal work, perform the following
maintenance to protect the machine from being
corroded and/or damaged by corrosive chemicals or
elements.
5-24
TRANSPORTING
Transporting by Road
When transporting the machine on public roads, be sure to
first understand and follow all local regulations.
Selecting a Trailer
Provide an appropriate trailer while referring to the
weight and dimensions shown in the specifications.
When transporting the machine within the weight and
dimensions shown in the specifications by a trailer,
it may be possible to transport the machine without
disassembling.
6-1
TRANSPORTING
Ramp/Loading Dock:
1. Before loading, thoroughly clean the ramps, loading
dock and flatbed. Dirty ramps, loading docks, and 1 1
M4GB-06-001
flatbeds with oil, mud, or ice on them are slippery
and dangerous.
2. Chock (1) the truck and trailer wheels while using a
ramp or loading dock.
3. Ramps must be the right size and able to bear the
load. Be sure that the incline of the ramp is less than
15°.
4. Loading docks must be the right size and able to bear
the load. to support the machine and have an incline
10 to 15°
of less than 15°.
M4GB-06-002
6-2
TRANSPORTING
Loading / Unloading on Trailer
dWARNING:
Keep machine straight while moving up or down
a ramp since turning on a ramp may cause the
machine to turn over. Never attempt to steer the
machine on a ramp. If the travel direction must
be changed on a slope, move the machine back to
the flat surface on flatbed. Then, after changing
the travel direction, begin to move again.
Select AUTO 2 for auto-shifting, or select 2nd
speed for manual shifting.
Loading
1. Load the machine so that the centerline of the
machine aligns with the centerline of the trailer
flatbed.
2. Slowly move the machine on the ramp.
3. Lower the bucket onto the trailer deck.
4. Stop the engine. Remove the key from the key switch.
5. Operate the control lever several strokes to relieve
pressure in the cylinders.
6. Move the control lever lock switch in the lock ( )
position. 1 MNEK-01-019
6-3
TRANSPORTING
The machines for export are provided with lifting eyes. Use
these eyes for securing the machine.
MNEC-06-002-1
6-4
TRANSPORTING
6-5
TRANSPORTING
Precautions for Towing
M4GB-06-007
6-6
TRANSPORTING
Releasing Parking Brake
dWARNING:
Once the parking brake is released, the machine
becomes impossible to stop with the parking
brake system, possibly resulting in personal
injury or death.
Before releasing the parking brake be sure to
chock tires with wheel stoppers.
dCAUTION:
As soon as towing is completed, connect the
parking brake.
Towing only when moving the machine to a place
where the machine is inspected and/or serviced.
Avoid towing to move the machine over a long
distance.
6-7
TRANSPORTING
Procedures
dWARNING:
Once the parking brake is released, the machine
becomes impossible to stop with the brake system.
Wedge wheel stoppers to all tires to prevent the
machine from moving.
Before restarting to operate the machine, consult
your nearest Hitachi dealer to have the parking
1
brake adjusted.
6 2
4 5
MNEC-06-005
6-8
TRANSPORTING
Towing Method
Attach wire ropes to the machine when the machine must
be towed, in such cases when the machine cannot be
moved from soft ground under its own power.
dCAUTION:
Use wire cable having the strength more than
approx. 150 % of the machine weight.
Towing from the front end of the machine
Attach wire ropes to the machine using eye
plates on the front chassis as indicated in the
illustration. Always use soft material at the
corners between the front chassis and wire cables M4GB-06-008
to prevent damage to the wire cables.
Towing from the rear end of the machine
Attach wire ropes to the machine using the
towing pin on the rear chassis as indicated in
the illustration. Always use the lock pin after
completely inserting the drawbar pin to prevent
the wire cables from coming off.
fNOTE: Refer to page 1-134 for towing pin.
6-9
TRANSPORTING
Lifting Machine
dWARNING:
The lifting tools are optional. Install specified
lifting tools at your nearest authorized dealer.
Use lifting cables and other lifting tools that are
free from any damage and/or aging, and properly
rated for the load.
Consult your nearest authorized dealer for correct
lifting procedures, and size and types of lifting
cable and tools.
Before lifting the machine, move the control lever
lock switch to the lock ( ) position to prevent the
machine from moving unexpectedly.
Rigidly secure the front and rear chassis using
the articulation stopper (lock bar) so that the
machine front and rear chassis will not steer.
Incorrect lifting procedure and/or incorrect wire
cables may cause the machine to move (shift)
while being lifted, resulting in machine damage
and/or injury of personnel.
Do not lift the machine quickly. Excessive load
will be applied to the wire cables and/or lifting
tools, and may cause them to break.
Do not allow anyone to come close to or under
the raised machine.
Lifting
1. Straighten the machine and lower the front
attachment as illustrated to the right.
2. Move the control lever lock switch in the lock ( )
position.
3. Rigidly secure the front and rear chassis using the
articulation stopper (lock bar) (Refer to page 1-133).
4. Stop the engine. Remove the key from the key switch.
5. Use cables long enough so that the cables do not
come in contact with the machine chassis when the
machine is lifted.
Wrap some protectors around wire ropes and/or
support bar as required to prevent the sheet metal MNEC-05-001-1
from being damaged. Be sure to use the specified
lifting tools.
6. Set the crane in an appropriate position on a firm,
level surface.
7. Attach the cable to the lifting tools.
8. Load machine slowly and carefully, as desired.
6-10
MAINTENANCE
IMPORTANT:
Use only recommended coolant, fuel, DEF/AdBlue®
and lubricants.
Be sure to use only genuine Hitachi parts. Failure to
do so may result in serious injury or death and/or
machine breakdown.
Failure to use recommended coolant, fuel, DEF/
AdBlue®, lubricants, and genuine Hitachi parts will
result in loss of Hitachi product warranty.
Never adjust engine governor.
Never adjust hydraulic system relief valve.
Protect electrical parts from water and steam.
Never spray high pressure water or steam to
the transmission oil filler port, transmission air
breather, and vicinity of the axle air breather.
Never disassemble electrical components such as
main controller, sensors, etc.
Never adjust parts of engine fuel system.
Never adjust hydraulic equipment.
Using bad quality fuel, drainage agent, fuel
additives, gasoline, kerosene or alcohol refueled
or mixed with specified fuel may deteriorate
performance of fuel filters and cause surface
problems between moving parts at lubricated
contacts in the injector. It also affects the engine
and aftertreatment device parts, leading to
malfunction.
Use Hitachi genuine high performance filter.
7-1
MAINTENANCE
Machine Information Controller
This machine provides a machine information controller that stores machine operation information for preventive
maintenance.
When maintaining the machine, our authorized service man may down load the stored information via satellite.
Consult with your nearest authorized dealer for detailed function of this device.
Communication Terminal Operation (Option)
It is not necessary to check or operate the communication terminal however if any abnormality is found, consult your
nearest authorized dealer.
Before installing any covering attachment such as a head guard, consult your nearest authorized dealer.
Never spray water on the communication terminal and wiring.
Inquire on the proper way to recycle or dispose of oil, fuel, coolant, DEF/AdBlue®, filters, batteries and other waste
from your local environmental or recycling center, or from your authorized dealer.
7-2
MAINTENANCE
7-3
MAINTENANCE
Layout
2 3 4 5 6 7 8 9 10 11
12
13
26 25 24 23 22 21 20 19 18 17 16 15 14 27
MNEK-07-001
7-4
MAINTENANCE
MEMO
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7-5
MAINTENANCE
Maintenance Guide Table
The maintenance guide table is affixed to the reverse side
of the tool box cover. Lubricate and/or service the parts at
the intervals as instructed in the table so that all necessary
maintenance can be performed regularly.
Symbol Marks
The following marks are used in the maintenance guide
table.
Grease
Hydraulic Oil
(Front Joint Pin, Cylinder Pin, Propeller Shaft)
Gear Oil
Engine Oil Filter
(Final Drive, Differential Gear)
Coolant
Fuel
(Long-Life Coolant)
7-6
MAINTENANCE
Maintenance Guide Table
1 21 2 3 4, 5, 6, 7 Lubrication Interval 9
23
22
10
15
11
12
13
20 13
YA00045385_KC
17 19 18 17 2 16 14 20 12
7-7
MAINTENANCE
7-8
MAINTENANCE
SA-026
MNEC-07-001
7-9
MAINTENANCE
Articulation Lock
2. Remove β-form pin (5) to remove set pin (1) from the 1
MNEK-01-018
rear chassis hole.
4. Install set pin (1) into the front chassis hole (3) and
the articulation stopper tip end hole. Install β-form
pin (5) to lock the articulation stopper (2) in position.
3 2
MNEK-01-019
7-10
MAINTENANCE
dCAUTION:
Always close side covers (1) during driving and
operation.
Do not keep side covers (1) open on a slope or when
a strong wind is blowing. Failure to do so may be
dangerous because side cover (1) may unexpectedly
close.
Take care not to pinch your fingers when opening/
closing the side covers (1).
When side cover (1) is opened, the cover may move
suddenly. Be careful not to come in contact with the
cover.
3 MNEK-01-009
Before inspecting around the engine, be sure to
secure side cover (1) with holding rod (4).
If the machine is equipped with the fenders (2) on
side covers (1), never ride on the fenders (2).
MNEK-01-010
7-11
MAINTENANCE
Rear Grille
dCAUTION:
Open or close rear grille (2) only after stopping
the engine. Failure to do so may create a very
dangerous situation as entanglement with the
cooling fan may result.
Before driving the machine, always check that MNEK-01-020
rear grille (2) is not open. 1
MNEK-01-021
7-12
MAINTENANCE
7-13
MAINTENANCE
fNOTE:
*3 Shorten maintenance intervals when the machine is operated under severe conditions or when the machine is
continuously operated for a long period of time.
7-14
MAINTENANCE
fNOTE:
*1 Add grease daily during first 50 hours of operation. In case the machine is engaged in excavation in mud, water or
snow, add grease after each work shift.
*3 Shorten maintenance intervals when the machine is operated under severe conditions or when the machine is
continuously operated for a long period of time.
7-15
MAINTENANCE
fNOTE:
*1 Add grease daily during first 50 hours of operation. In case the machine is engaged in excavation in mud, water or
snow, add grease after each work shift.
*2 After 50 hours of operation, carry out next greasing at the first 250 hours of operation. Then, carry out greasing every
500 hours of operation afterwards. Shorten greasing intervals when the machine is operated under severe conditions
or when the machine is continuously operated for a long period of time.
*4 Hydraulic oil changing interval differs according to the kind of hydraulic oil used.
7-16
MAINTENANCE
fNOTE:
*3 Shorten maintenance intervals when the machine is operated under severe conditions or when the machine is
continuously operated for a long period of time.
7-17
MAINTENANCE
Kind of Oils
Grease
Kind of Grease Multipurpose-type Lithium Grease
Application Chassis Lubrication, Front Attachment Joint Pins
Air Temperature -20 to 45 °C (-4 to 113 °F)
Oil Specification NLGI 2 EP
fNOTE:
Be sure to use a lithium-based grease for universal joints and a propeller shaft spline.
If other types of chassis grease are used, premature wear and/or a noise emission may result.
NLGI No. 2 grease is suitable for most temperatures and some auto-lube systems.
Use NLGI No. 1 or No. 0 grease for extremely low temperature.
Engine Oil
IMPORTANT: Use engine oil equivalent to DH-2 specified
in JASO or CJ-4, API. Failure to do so may reduce the
engine performance and/or shorten the engine service life.
Please be noted that all engine failures caused by
using engine oil other than specified are excluded from
Hitachi Warranty Policy.
Consult your nearest authorized dealer for the unclear points.
Kind of Oil Engine Oil
Application Engine Crank Case
Air Temperature -20 to 20 °C (-4 to 68 °F) -15 to 45 °C (5 to 113 °F)
API CJ-4, JASO DH-2
Oil Specification SAE10W-30 SAE15W-40
SAE10W-40
7-18
MAINTENANCE
Transmission Oil
Kind of Oil Engine Oil
Application Transmission and Torque Converter
Air Temperature -20 to 45 °C (-4 to 113 °F)
Oil Specification API CF 10W Class
fNOTE: When the atmospheric temperature is below -20 °C: Contact your authorized dealer.
Axle Oil
Kind of Oil Gear Oil
Application Axle & Wet Disc Brake
Air Temperature -20 to 45 °C (-4 to 113 °F)
High Gear Oil
Recommended Product Hitachi
TKTT15150-4th
Alternative Product TO-4 SAE50 Fluid, with 6% friction modifier
fNOTE:
When using TO-4 SAE50 Fluid other than the listed recommended products, add 6% friction
modifier or "anti-chatter" additive to prevent or eliminate service brake application noise.
Recommended additive package for universal tractor fluid: HCM 9990A or Afton Hitec8703
or equivalent.
The acceptable ambient temperature when using TO-4 SAE50 Fluid should fall within the
range -15 to 40 °C (5 to 104 °F).
For extremely low ambient temperatures, lower viscosity or synthetic oils may be required.
7-19
MAINTENANCE
Hydraulic Oil
fNOTE:
Never mix hydraulic oils containing zinc with zinc-free hydraulic oils as hydraulic system component damage could
result.
Use appropriate oil of viscosity depending on the temperature. Low temperature viscosity will differ depending on each
product. Contact each hydraulic oil manufacture directly.
Recommended Coolant
7-20
MAINTENANCE
Service Refill Capacity
fNOTE: *: Refill quantity when the level gauge indicates "empty". The other shows the
maximum refill quantity to be required during level check, and may differ from the whole
system quantity.
7-21
MAINTENANCE
2. Drive Belts
Part No.
Air Conditioner Drive Belt 263F672001
7-22
MAINTENANCE
3. Combination Light and Other Light
Part No.
Head Light Assembly 4436232 (44890-60350)
Head Light Bulb (24 V, 70/75 W) 4434679
Unit 4434678
Turn Signal Light Assembly 2640242432
Turn Signal Light Clearance Light (24V 5W) 2640247301
Bulb
Turn Signal Light (24V 25W) 2640247291
Rear Combination Light Rear Combination Light Assembly 44881-60490
Work Light Assembly 4336570
Work Light
Bulb (24V 70W) 4285648
7-23
MAINTENANCE
A. Greasing
fNOTE:
Until break-in operation is performed for more than
50 hours, lubricate the machine every day to get initial
operational concordance.
If excavation is made in mud, water or snow, lubricate
the machine after operation is complete.
Sufficiently add high quality grease through the grease
fittings. After removing contamination around the
grease fitting, add grease. After greasing, thoroughly 1
remove the old grease that was pushed-out from the
seals.
MNEC-07-006
4
7-24
MAINTENANCE
5. One point each to right and left lift arm cylinder rod pins
(7). 7
M4GB-07-005
6. One point each to right and left lift arm pivot pins (8).
--- every 500 hours (250 hours at first time only)
7. One point each to right and left lift arm cylinder pins (9).
--- every 500 hours (250 hours at first time only)
8 9 MNEC-07-006
7-25
MAINTENANCE
8. One point each to front right and left steering cylinder
pins (10 and 11).
--- every 250 hours
10- Cylinder left front
11- Cylinder right front
10 11 MNEC-07-007
M4GB-07-008
7-26
MAINTENANCE
10. One point each to upper and lower center hinge pins (14
and 15).
--- every 250 hours
Upper (14)
Lower (15)
14 MNEC-07-008
15
M4GB-07-010
7-27
MAINTENANCE
11. One point each to front and rear axle support pins (16
and 17).
--- every 10 hours
Front (16)
Rear (17)
MNEC-07-009
17 16
18 M4GB-07-013
7-28
MAINTENANCE
13. One point to propeller shaft center support (pillow unit)
(19).
--- every 250 hours
19
MNEC-07-007
M4GB-07-014
22 MNEC-07-010
7-29
MAINTENANCE
15. One point to second (center) propeller shaft splines (21).
--- every 2000 hours
21 M4GB-07-014
24
16. Two points to third (rear) propeller shaft universal (23).
--- every 12000 hours
M4GB-07-017
23
7-30
MAINTENANCE
18. Two points to brake pedal (25)
--- every 1000 hours
25
M4FC-07-014
26 M4FC-07-015
7-31
MAINTENANCE
B. Engine
Check Engine Oil Level
--- every 10 hours (before starting the engine)
2 1
Check oil level before starting the engine. Pull out oil level
gauge (1). Check for mixing of foreign matter or contamination
in the oil. Wipe oil level gauge (1) with cloth, re-insert it into
the pipe to the end, and then pull it out again. The oil level
should be between the upper and lower marks on oil level
gauge (1).
If oil level is below the lower limit mark, add the recommended MNEK-07-004
engine oil via oil filler (2).
If oil level exceeds the upper limit mark, remove drain plug (3),
and then drain oil.
Recheck oil level.
3
Specified Range
7-32
MAINTENANCE
Change Engine Oil
--- every 500 hours
7-33
MAINTENANCE
9. Remove oil filler cap (2). Supply the specified amount of
engine oil.
Refer to "Engine Oil" on page 7-17. 4
Engine Oil amount : 25 liters (6.6 gallons)
4
10. Securely tighten oil filler cap (2).
11. Check for looseness of other oil filler caps (4).
12. Check that the oil level is between the maximum and
minimum level scales on oil level gauge (1). Then, start
the engine.
13. After starting the engine, check the sealing surfaces for
any oil leakage.
14. Keep the engine running at low idle speed for 5 minutes
and stop the engine. About 15 minutes later, recheck the
oil level. If necessary, add oil.
2 1
MNEK-07-005
7-34
MAINTENANCE
Replace Engine Oil Filter
--- every 500 hours (each time when engine oil is
changed)
fNOTE: Install the cartridge with care so that the gasket is not
damaged due to twisting.
Check for any oil leakage at the filter mounting area.
7-35
MAINTENANCE
Check Crankcase Breather Tube
--- every 10 hours (daily)
doperated,
WARNING: Immediately after the machine has been
all engine parts are hot. Wait for the engine
to cool down before starting any maintenance work.
Failure to do so may cause severe burns.
1
1. Park the machine following the same procedure as
described on page 7-8 for preparation of inspection/
maintenance work.
2. Check tube (1) for sludge, debris, or ice in the tube.
3. If sludge, debris, or ice is found clean the tube with
detergent and warm water or a solvent. Dry the tube
with compressed air.
4. Visually check the tube for cracks or damage. If damage
is found, replace the crankcase breather tube.
5. Check for any oil leakage or loose clamps at the MNEC-07-115
connection with the crankcase breather tube (1).
6. Check for loose clamp securing tube (1) to the engine.
7-36
MAINTENANCE
Replace Crankcase Air Breather Element 2
--- Every 2000 hours 1
MNEC-07-109
MNEC-07-110
7-37
MAINTENANCE
7. Clean the mounting surface of the air breather element
and O-ring on rocker lever cover (5). Wipe and dry 5
cleaned surface with clean cloth.
8. Clean the crankcase air breather cover. Dry the surface
with compressed air after cleaning.
9. Check the crankcase air breather cover for any damage;
replace it if necessary.
10. If gasket (6) is removed, install new gasket on the groove
of rocker lever cover (5).
O-ring
MNEC-07-113
1
3
MNEC-07-107
7-38
MAINTENANCE
Check Vibration Damper
--- Every 2000 hours
1. Park the machine following the same procedure as
described on page 7-8 for preparation of inspection/
maintenance work.
2. Check damper on the fan end of the engine crankshaft.
3. If any cracks, dent or deformation is found, consult your
authorized dealer for check and repair.
MNEC-07-116
MNEC-07-117
7-39
MAINTENANCE
C. Power Train
Check Transmission Oil Level
--- every 10 hours (daily)
MNEK-07-044
7-40
MAINTENANCE
Change Transmission Oil and Transmission Oil Filter
--- every 1000 hours (100 hours at first change only) 1 2 3
dWARNING:
Unexpected movement of the machine may cause a
serious accident. When parking the machine, place
F-N-R lever (1) in neutral and neutral lever lock (3) in
the lock ( ) position. Then, apply parking brake (2)
and stop the engine.
Before changing oil, install articulation lock bar (4)
to securely hold the front and rear chassis to avoid
MNEC-01-036
an accident due to unexpected machine movement.
Avoid accidents due to unexpected movement of the
machine.
Oil temperature
(50 °C to 60 °C)
(122 °F to 140 °F)
MNEK-07-044
7-41
MAINTENANCE
IMPORTANT: The machine is equipped with a
turbocharged engine. Perform cool down operation
before stopping the engine. Failure to do so may cause
the lubricant on the turbocharger bearing surfaces
to desiccate due to the intense heat present inside
the turbocharger, possibly causing damage to the
turbocharger.
4. Turn the key switch OFF to stop the engine. Leave the
machine untouched for 10 minutes.
5. Prepare a container of more than 50 liters (13 gallons)
capacity to receive the drain oil.
5
fNOTE: Drain plug (5) is magnetized. If excessive amount of MNEC-07-013
metal pieces are found adhered to drain plug (5), contact your
authorized dealer.
7-42
MAINTENANCE
8. Using a filter wrench, turn cartridge filter (6)
counterclockwise to remove it.
9. Clean the filter-seating surface. After coating the new
cartridge filter gasket surface with new oil, lightly turn
the cartridge filter clockwise by hand until the cartridge
filter sealing surface comes in contact with the filter-
seating surface.
10. At this time, further tighten the cartridge filter 3/4 turns
using a filter wrench. Take care not to excessively tighten
the cartridge filter. Be careful not to damage filter
cartridge by overtightening.
8
11. Refill the specified amount of oil through transmission
oil filler port (7). 6 7 MNEC-07-014
12. Start the engine and keep it running for two minutes.
13. Check that the oil level is within the specified range in oil
level gauge (8). If necessary, add oil.
7-43
MAINTENANCE
Change Axle Oil
--- every 2000 hours
2
Specified
Oil Level 4 Front Axle M4GB-07-037
M4GB-07-039
7-44
MAINTENANCE
Change Axle Oil
1. Park the machine following the same procedures as
described on page 7-8 for preparation of inspection/
maintenance work.
2. Install articulation lock bar to the front and rear of the
frame by following the procedures described on page
7-10.
3. Clean the areas around the drain plug and the oil filter.
4. Arrange a container of 50 liters capacity to receive the 1
drain oil.
Front Axle M4GB-07-035
5. Remove drain plug (1) to drain the oil.
6. Securely tighten drain plug (1).
7. Refill the specified amount of oil through oil level plug
(2) hole.
Oil amount
Front Axle Rear Axle
34 liters (9.0 gallons) 34 liters (9.0 gallons)
1
IMPORTANT: It takes time for oil to fully lubricate the
overall front axle.
After installing the plug, allow the machine to drive for
Rear Axle M4GB-07-036
several minutes. Then, stop the engine and check the
axle for any oil leaks.
2
Front Axle M4GB-07-037
7-45
MAINTENANCE
Check Surroundings Around Axle and Covers for Oil
Leaks
--- every 1000 hours
Check the surroundings around the axle and covers for oil
leaks. If any oil leaks are found, check the bolts in the oil
leaking area for looseness. Retighten as needed.
M4GB-07-159
1
Clean Axle Housing Air Breather
--- every 500 hours
Front Axle Breather (1)
Rear Axle Breather (2)
MNEC-07-076
7-46
MAINTENANCE
D. Hydraulic System
Inspection and Maintenance of Hydraulic
Equipment
1
d CAUTION: When checking and/or servicing the
hydraulic components, pay special attention to the
following points.
During operation, the parts of the hydraulic system
become very hot. Allow the machine to cool down
before beginning inspection or maintenance.
7-47
MAINTENANCE
IMPORTANT:
When connecting hydraulic hoses and pipes, take
special care to keep seal surfaces free from dirt and
to avoid damaging them. Keep these precautions in
mind.
Wash hoses, pipes, and the tank interior with a
washing liquid and thoroughly wipe off before
reconnecting them.
Only use O-rings that are free of damage or defects.
Be careful not to damage them during reassembly.
Do not allow high pressure hoses to twist when
connecting them. The life of twisted hoses will be
shortened considerably.
Carefully tighten low pressure hose clamps. Do not
overtighten them.
When adding hydraulic oil, always use the same
brand of oil; do not mix brands of oil. As the machine
is filled with Hitachi Super EX 46HN or Genuine
Hydraulic Oil 5000 when it is shipped from the
factory, use it as a general rule. When selecting to
use another brand of oil listed in the table "Hydraulic
Oil", be sure to completely replace the oil in the
system.
Do not use hydraulic oils other than those listed in
the table "Hydraulic Oil".
Never run the engine without oil in the hydraulic oil
tank.
7-48
MAINTENANCE
Check Hydraulic Oil Level 1
--- every 10 hours (daily)
2. Check oil level with level gauge (1) on hydraulic oil tank.
Oil must be between marks on the gauge. If necessary,
add oil. 1
fNOTE: During cold weather season, check the oil level after
warming up the hydraulic oil by referring to the instructions
described in the "Warm up operation" group.
M4GB-07-160
7-49
MAINTENANCE
Change Hydraulic Oil/Clean Hydraulic Oil Tank
--- every 4000 hours
Changing and cleaning procedure
MNDB-07-024
7-50
MAINTENANCE
9. Supply hydraulic oil through cover (8) hole on the top of 9 8
the hydraulic oil tank while checking the oil level at level
gauge (9).
Hydraulic oil tank : 100 liters (26.4 gallons)
capacity
Hydraulic system : 150 liters (39.6 gallons)
total capacity
12. Stop the engine. Check for any oil leakage. Check the oil
level using level gauge (6).
7-51
MAINTENANCE
Clean Suction Filter
--- each time the hydraulic oil is changed.
IMPORTANT: This upper tank area must be very clean
prior to beginning this procedure. Failure to clean the
top of tank may lead to hydraulic system problems due
to system contamination.
A suction filter is located on the bottom of the hydraulic oil
tank.
Clean the suction filter when changing hydraulic oil.
MNEC-07-017
7-52
MAINTENANCE
Replace Pilot Oil Filter
--- every 2000 hours
1
Replace
70MPD8-07-01
7-53
MAINTENANCE
10. Take care never to allow water and/or dust to enter the 3
filter case.
11. Install case (2) into head (3) while rotating case (2)
clockwise.
Tightening torque: 70 to 80 N·m (7 to 8 lbf·ft)
12. After replacing the filter, bleed air from the hydraulic
pump and check the oil level in the hydraulic oil tank.
(Refer to the descriptions for "Bleed air from the
hydraulic system" in item .)
If the machine is operated without bleeding the air 2
mixed in the hydraulic circuit, damage to the hydraulic
pump may result. 70MPD8-07-01
7-54
MAINTENANCE
Replace Hydraulic Tank Oil Filter
--- every 1000 hours
7-55
MAINTENANCE
9. After replacing the filter, bleed air from the hydraulic
pump and check the oil level in the hydraulic oil tank.
(Refer to the descriptions for "Bleed air from the
hydraulic system" in item .)
If the machine is operated without bleeding the air
mixed in the hydraulic circuit, damage to the hydraulic
pump may result.
7-56
MAINTENANCE
Replace Air Breather Element
--- every 2000 hours
1
dWARNING: Hydraulic oil becomes hot and pressurized
during operation.
Severe burns may result if skin comes in contact
with escaping hydraulic oil immediately after
operation. Wait for the oil to cool before starting any
maintenance work.
Replace
1. Park the machine following the same procedures as M4GB-07-044
described on page 7-8 for preparation of inspection/
maintenance work.
2. Before replacing the filter element, be sure to relieve the
2
air pressure from the hydraulic oil tank by pressing air
bleed valve (1).
3. Rotate cover (3) clockwise approx. 1/4 turn. Remove cap 3
(2) by rotating it counterclockwise.
4. Rotate cover (3) counterclockwise and remove it.
Remove element (4). 4
7-57
MAINTENANCE
Check Pilot Circuit Accumulator Function, Gas
Leakage, Looseness, and Damage
--- every 2000 hours
dWARNING:
Allow only qualified personnel to handle the
accumulator.
High-pressure nitrogen gas is enclosed in the
accumulator. (N2 is inert.) Caution is required to
prevent fires from occurring.
Never strike the accumulator. Keep the accumulator
away from heat sources.
Do not directly heat the accumulator. Do not weld MNEC-07-069
the accumulator housing.
Be sure to release pressure before starting to work
C
on the pipe lines.
1. Park the machine following the same procedures as
described on page 7-8 for preparation of inspection/ E B
maintenance work.
2. Raise the lift arm at the maximum height, and then set
the lift arm control lever in the Neutral (N) position. N N
E B
N
N
D A
M4GB-01-072
7-58
MAINTENANCE
Replace Pilot Circuit Accumulator
--- every 4000 hours or once every two years
whichever comes first.
Consult your authorized dealer for replace.
dWARNING:
Allow only qualified personnel to handle the
accumulator. MNEC-07-069
Let the machine travel with the ride control switch turned
AUTO and OFF to compare the machine's vertical vibration
during travel. Travel the machine at a speed faster than "Ride MNDB-07-020
Control Drive Speed Setting" displayed on the multi-monitor. If
the machine's vertical vibration is not dampened when letting
the machine travel with the ride control function activated, the
accumulator may be faulty. Consult your authorized dealer for
check and repair.
MNEC-07-114
7-59
MAINTENANCE
Check Hoses and Lines
--- every 10 hours (daily)
--- every 250 hours
7-60
MAINTENANCE
Table 1. Hoses 3 2
Interval (hours) Check Points Abnormalities Remedies 1
Daily Hose covers Leak (1) Replace
2
3
3 2 1
M115-07-145
M115-07-146
6
Hose covers Exposed reinforcement Replace
(6) 7
M115-07-148
Hose Collapse (9) Replace (Use proper
bend radius) 9
fNOTE: Refer to the illustrations in Fig. 1 for each check point location or for a description of Fig. 1
the abnormality. Use genuine Hitachi parts.
7-61
MAINTENANCE
Interval
Check Points Abnormalities Remedies
(hours) 13 12
Contact surfaces of Leak (11) Replace
flange joints 11
Bolts Loose or leak (11) Retighten or replace
Daily Check
O-ring
Welded surfaces on Leak (12) Replace M4GB-07-059
flange joints
Flange joint neck Crack (13) Replace
Welded surfaces on Crack (12) Replace 12
Every 250 13
flange joints
hours
Clamps Missing or deformation Replace or retighten
Loose bolts
M4GB-07-060
Fig.2
7-62
MAINTENANCE
Service Recommendations for Hydraulic Fittings 2 1 4 5
Two hydraulic fitting designs are used on this machine.
Tightening torque:
Tighten fittings to the torque values shown below.
Width across flats (mm) 27 36 41 50
Tightening N·m 95 180 210 350
torque: (lbf·ft) (70) (133) (155) (258)
7-63
MAINTENANCE
Metal Face Seal Fittings
7 9 8 10 5
Fittings are used on smaller hoses and consist of metal flare
(9) and metal flare seat (10).
1. Tighten fitting (7) by hand.
2. Tighten fitting (7) or nut (8) to the torque values shown.
Do not allow hose (5) to twist when tightening fittings.
7-64
MAINTENANCE
E. Fuel System
Check Fuel Level
--- every 10 hours (daily)
dWARNING:
fire hazards.
Fuel is flammable. Keep fuel away from
Use of poor quality fuel, tank cleaning solvents, IMPORTANT: When blended with Ultra-Low Sulfur
unapproved fuel additives, gasoline, kerosene or alcohol Diesel (ULSD) fuel it may be used only if:
refueled or mixed with specified fuel may deteriorate It is used in blends of B5 (5% biodiesel/95%
performance of fuel filters and cause friction problems ULSD).
in the injectors. It also may affect other engine parts, It is supplied by a BQ9000 Certified Marketer –
leading to malfunction. check www.bq9000.org.
It meets the ASTM D6751 standard for B100
Using fuel other than ultra low-sulfur diesel fuel has
biodiesel before blending.
adverse effects on the engine and the aftertreatment
device, which may result in malfunction. The biodiesel is properly stored and filtered prior
to use in the loader.
dCAUTION:
Concentrations greater than B5 (5%) may cause
engine trouble that is not covered by warranty.
Using biodiesel will increase fuel consumption
and reduce power compared to 100% ULSD.
Biodiesel will experience restricted flow as
temperatures drop and may become waxy before
100% ULSD.
Biodiesel storage can lead to water
contamination from absorption and microbial
growth greater than 100% USLD.
The higher the concentration of biodiesel the
more likely damage to the engine and emissions
controls will occur.
Biodiesel has a limited storage life and must be
used within 45 days of manufacture.
7-65
MAINTENANCE
Refueling 1
2
IMPORTANT: Keep all dirt, dust, water and other foreign
materials out of the fuel system.
MNEK-01-013
7-66
MAINTENANCE
Drain Water and Sediment from Fuel Tank
--- every 1000 hours
Before starting to operate the machine, remove plug (2) from
the tip of drain valve (1) on the fuel tank bottom and open
drain valve (1) to drain water and/or sediment from the fuel 2
tank.
f NOTE: Drain valve (1) has vandal-proof plug (2).
MNEK-07-002
7-67
MAINTENANCE
Drain Fuel Filter
--- every 10 hours (daily)
4. Start the engine. Check the fuel supply system for fuel
leaks.
MNDB-07-025
7-68
MAINTENANCE
Replace Fuel Main Filter Element
---every 500 hours
7-69
MAINTENANCE
Replace Fuel Pre-Filter Element
---every 500 hours
7-70
MAINTENANCE
Clean Fuel Solenoid Pump Strainer
--- every 1000 hours
Cleaning
When the strainer is disassembled, be sure to replace
the gasket. Install the cover and the magnet only after
sufficiently cleaning them. After being assembled, closely
check the air-tightness of the strainer.
MNEK-07-002
7-71
MAINTENANCE
Disassembling/ Assembling
1. To remove cover (1), loosen with a wrench. 1 2 3 4 5
After cover (1) is removed, gasket (2), strainer (3), and
gasket (4) are easily removed in order.
φ41
φ24
φ51
φ18
φ40
fNOTE: Wrench size: 17 mm
M1U1-07-006
IMPORTANT:
Only clean and replace the strainer as well as Stretch gasket (4) to
gaskets (2) and (4) while servicing the fuel pump. remove.
Never attempt to disassemble other parts.
Gasket (4) can get caught in the bore of pump (5),
making it difficult to remove the gasket, but do
not disassemble the cylinder of pump (5). If the Do not disassemble this part.
gasket is difficult to remove, do not disassemble
MDAA-07-053
other parts but stretch gasket (4) to remove it.
Use a new gasket (4) for assembling.
7-72
MAINTENANCE
Check Fuel Hoses 1 2
--- every 10 hours (daily) / every 250 hours
7
M4GB-07-074
7-73
MAINTENANCE
F. Air Cleaner
Replace Air Cleaner Element
1 2
MNEK-07-031
7-74
MAINTENANCE
Check Air Inlet System
--- every 10 hours (daily)
Check pipes and hoses of the air inlet system for wear, damage
or loose connections and clamps. Replace damaged pipes and
hoses. Retighten loose clamps.
Tightening torque: 8 N·m (6 lbf·ft)
MNEC-07-121
MNEK-07-009
MNEK-07-010
7-75
MAINTENANCE
G. Cooling System
Coolant
Use fresh water or normal tap water as the coolant water.
Do not use strong acid or alkaline water. Use of the
genuine Long-Life Coolant (LLC) mixed by 33 to 50 % is
recommended.
Coolant Capacity:
Air
Mixing ratio 33 liter (8.7 gallons)
temperature
% LLC Soft Water
°C (°F)
liter (gallon) liter (gallon)
50 16.5 (4.35) 16.5 (4.35)
dWARNING:
Antifreeze is poisonous; if ingested, it can cause
serious injury or death. Induce vomiting and get
emergency medical attention immediately.
When storing antifreeze, be sure to keep it in a
clearly marked container with a tight lid. Always
keep ANTIFREEZE out of the reach of children.
Be careful of fire hazards. LLC is specified as a
dangerous substance in the fire protection law.
If antifreeze is accidentally splashed into eyes,
flush with water for 10 to 15 minutes and get
emergency medical attention.
When storing or disposing of antifreeze, be sure
to comply with all local regulations.
7-76
MAINTENANCE
Check Coolant Level 1
--- every 10 hours (daily) (before starting the engine)
If expansion tank (1) is empty, add coolant to the radiator and MNEK-07-011
then to expansion tank (1).
MDAK-07-048
MNEK-07-012
7-77
MAINTENANCE
Check Drive Belt
--- every 10 hours (daily)
Check the drive belt for any abnormality. If any cracks are
found, replace the belt with a new one.
OM0099
7-78
MAINTENANCE
Check Drive Belt Tensioner
--- every 1000 hours or once a year
1. Park the machine following the same procedures as
described on page 7-8 for preparation of inspection/
maintenance work.
2. Install articulation lock bar to the front and rear of the 1
frame by following the procedures described on page
7-10.
3. Open the side cover to access the engine.
4. With the belt installed, verify that neither tensioner arm
stop is in contact with the spring casing stop. If either
stop is touching, drive belt (1) must be replaced. MNEC-07-116
2
After replacing the belt, if the tensioner arm stops
are still in contact with the spring case stop, the belt
3
tensioner must be replaced.
5. Check tensioner (2) for cracks on arm, pulley, and stops. If
any cracks are observed, the drive belt tensioner must be 2
replaced.
90Z7B-7-77-3
3
7-79
MAINTENANCE
Change Coolant
--- every 2000 hours or two years
7-80
MAINTENANCE
Clean Radiator/Oil Cooler and Other Cooling System
--- every 500 hours or when the core is clogged.
4 5 6 8 7
MNEK-07-015
7-81
MAINTENANCE
H. Electrical System
IMPORTANT:
Improper radio communication equipment and
associated parts, and/or improper installation
of radio communication equipment affects the
machine's electronic parts, causing involuntary
movement of the machine.
Improper installation of electrical equipment may
cause machine failure and/or a fire on the machine.
Be sure to consult your authorized dealer when
installing radio communication equipment or
additional electrical parts, or when replacing
electrical parts.
Never attempt to disassemble or modify the
electrical/electronic components. If replacement
or modification of such components is required,
contact your authorized dealer.
Batteries
dWARNING:
Battery gas can explode. Keep sparks and flames SA-036
away from batteries.
Do not keep tools, metals or flammable materials
around the battery or inside the battery room. If a
metal tool is placed across the battery terminal and a
vehicle component such as the engine block, sparks
may be created, possibly resulting in fire and/or
explosion.
Use a flashlight to check the battery electrolyte level.
Do not continue to use or charge the battery when
electrolyte level is lower than specified. Explosion of
the battery may result.
Charge the batteries in a well ventilated location.
Sulfuric acid in battery electrolyte is poisonous. It
is strong enough to burn skin, eat holes in clothing,
and cause blindness if splashed into the eyes.
MNEK-07-016
7-82
MAINTENANCE
7-83
MAINTENANCE
Electrolyte Level Check --- every 100 hours (monthly)
1. Check the electrolyte level at least once a month.
2. Park the machine on level ground and stop the engine.
3. Check the electrolyte level.
3.1 When checking the level from the battery side:
Clean around the level check lines with a wet towel.
Do not use a dry towel. Static electricity may be U.L (Upper Level)
developed, causing the battery gas to explode. Check L.L (Lower Level)
if the electrolyte level is between U.L (Upper Level) and
M146-07-109
L.L (Lower Level).
If the electrolyte level is lower than the middle level
between the U.L and L.L, immediately refill with Filler Port
distilled water or commercial battery fluid.
Be sure to refill with distilled water before recharging
(operating the machine). Sleeve
After refilling, securely tighten the filler caps. Upper Level
Lower Level
3.2 When impossible to check the level from the battery Separator Top
side or no level check mark is indicated on the side: M146-07-110
After removing the filler plug from the top of the Correct
battery. Check the electrolyte level by viewing through Since the electrolyte solution surface touches the bottom
the filler port. It is difficult to judge the accurate end of the sleeve, the electrolyte solution surface is raised
electrolyte level in this case. When the electrolyte due to surface tension so that the electrode ends are seen
curved.
level is at the U.L, the level is judged to be proper.
Referring to the illustrations at the right side, check M146-07-111
Lower
the level. When the electrolyte level is lower than the
When the electrolyte solution surface is lower than the
bottom end of the sleeve, refill with distilled water or bottom end of the sleeve, the electrode ends are seen
commercial battery fluid up to the bottom end of the straight.
sleeve.
M146-07-112
After refilling, securely tighten the filler caps.
Be sure to refill with distilled water before recharging
(operating the machine).
3.3 When an indicator is available to check the level, follow
its check result.
4. Always keep the area around the battery terminals clean
to prevent battery discharge.
Check terminals for loose and/or rust. Coat terminals
with grease or petroleum jelly to prevent corrosion build
up.
M409-07-072
7-84
MAINTENANCE
Check Electrolyte Specific Gravity
--- every 250 hours If you spill acid on yourself, call 911, then:
1. Flush your skin with water.
dCAUTION: Battery gas can explode. Keep sparks
and flames away from batteries. Use a flashlight 2. Apply baking soda or lime to help neutralize the
and a mirror to check the battery electrolyte acid.
solution level.
3. If splashed in eyes, flush with water for 10 to 15
Sulfuric acid in battery electrolyte solution is minutes. Get medical attention immediately.
poisonous. It is strong enough to burn skin, eat
holes in clothing, and cause blindness if splashed If acid is swallowed, call 911, then:
into the eyes. 1. Drink large amounts of water or milk.
Never check the battery charge by placing a metal 2. Then drink milk of magnesia, beaten eggs, or
object across the posts. Use a battery tester or vegetable oil.
hydrometer.
3. Get medical attention immediately.
Always remove the grounded (-) battery lead first
and attach it last.
IMPORTANT: Check the specific gravity of the
Avoid hazard by: electrolyte when it is cool, not immediately after
1. Filling batteries in a well-ventilated area. operation.
2. Wearing eye protection and rubber gloves.
Check the electrolyte specific gravity in each battery cell.
3. Avoiding breathing fumes when electrolyte The lowest limit of the specific gravity for the electrolyte
solution is added. varies depending on electrolyte temperature. The
4. Avoiding spilling or dripping electrolyte solution. specific gravity should be kept within the range shown
below. Charge the battery if the specific gravity is below
5. Using proper booster battery starting procedures. the limit.
0 °C
(32 °F)
Fluid temp.
–20 °C
(–4 °F)
–40 °C
(–40 °F)
1.21 1.22 1.23 1.24 1.25 1.26 1.27 1.28 1.29 1.30 1.31 1.32
7-85
MAINTENANCE
Replace Batteries
IMPORTANT: Before adjusting electrical system or
welding on the machine, disconnect the negative
side of the battery, or turn the battery disconnect
switch to OFF position.
7-86
MAINTENANCE
Check Work Lights
--- every 10 hours (daily)
Visually check all work lights that they normally light and/or
flash from the front and rear sides of the machine.
MNEK-07-039
MNEK-07-040
7-87
MAINTENANCE
Check Electrical Harnesses and Fuses
--- every 50 hours
Replace Fuse:
1. If any electrical equipment becomes inoperable, first
check the fuses in the fuse boxes (A, B) located in the left
Fuse Box B
console in the operator's station.
2. One spare fuse for each respective fuse capacity is
provided in the fuse boxes (A, B). Fuse Box A
3. Finally, check slow blow fuses (1) (2) located on the
Relay Boxes
inside of the battery box.
MNEK-07-017
1- 70A, 140A
2- 45A, 65A (2 used)
1 2
MNEK-01-015
7-88
MAINTENANCE
Fuse Box A
10- PARKING 20- OPTION 4 (JSS)
5A (10 A)
9- AC1 19- OPTION 3 (ACC2)
10 A (15 A)
8- STOP LAMP 18- DEF HEATER
5A 15 A
7- BACKUP ALARM 17- DEF SUPPLY
5A 15 A
6- HEAD LAMP LH 16- DEF SENSOR
5A 15 A
5- WORKING LAMP FRONT 15- AC2
20 A 20 A
4- WIPER FRONT 14- ROTARY BEACON Fuse Box A Fuse Box B
15 A 10 A
MNEC-01-031
3- 24 V CIGAR SOCKET 13- SEAT HEATER
10 A 20 A
2- HEAD LAMP RH 12- OPTION 2 (ACC1)
5A (20 A)
1- FUEL PUMP 11- RADIO (USA)
5A 10 A
Fuse Box B
10- ECM 20- SECONDARY STEERING
30 A 5A
9- TCU 19- HIGH BEAM
10 A 10 A
8- CONTROLLER 18- WIPER REAR
10 A 10 A
7- FLASHER 17- WORKING LAMP REAR
10 A 20 A
6- HORN 16- LOADER CONTROL
10 A 5A
5- OPT C/U 15- MC
5A 10 A
4- OPTION 1 (BT) 14- TCU POWER
(15 A) 10 A
3- CAB DOME LAMP 13- POWER ON
5A 10 A
2- LIGHTING SW 12- POSITION 2
10 A 5A
1- DC/DC POWER ON 11- POSITION 1
20 A 5A
7-89
MAINTENANCE
I. Brake System
Check Right and Left Brake Interlocking
Performance
--- every 10 hours (daily)
dWARNING:
Put up a no admission notice for the range of 100
m (110 yd) ahead in the forward machine travel
direction. Arrange a safety monitor person.
Do not allow dust and/or soil to accumulate in
vicinity (3) of the brake pedal. The brake may lose
traction. MNEC-01-036
1
7-90
MAINTENANCE
Check Parking Brake Force
--- every 10 hours (daily)
7-91
MAINTENANCE
Check Accumulator Function, Gas Leakage,
Looseness, and Damage
--- every 500 hours
7-92
MAINTENANCE
Check Gas Pressure in Accumulator
--- every 2000 hours
Check the gas pressure at a regular interval. If the machine
is operated with the gas pressure lower than specified value,
normal brake operation and/or loading operation may not be
achieved, possibly creating very hazardous situations. Ask your
nearest authorized dealer for checking.
M4GB-07-101
1
2 M4GB-06-004
7-93
MAINTENANCE
J. Tire
Check and Replace Tire (Tire Pressure)
Check appearance --- 10 hours (daily)
Check tire pressure when appearance is
questionable or each week (50 hours)
Replace --- as necessary
dWARNING:
Secure the front and rear chassis with the
articulation lock bar and pins.
When inflating tires, stand behind the tread and use
the self-attaching chuck with a line extension.
Avoid welding near tires, which could potentially
cause the tires to explode.
A tire may explode if it is smoking due to intense
heat such as if the machine catches fire.
Never weld on rims. Replace defective rims.
IMPORTANT:
Always maintain the correct tire pressure.
Even if only one tread pattern has worn out, replace
the tire with new one. Tires must be evenly sized.
Before operating the machine, check the tires for
damage. SA-249
When replacing one tire, use a new tire having the
same tread pattern and specification as the other
tires.
Tires must be evenly sized.
7-94
MAINTENANCE
Check Wheel Bolt Torque
--- every 500 hours (50 hours at first time only)
(Right) (Wrong)
Be sure to check the wheel bolt torque by turning the bolt in
the tightening direction.
Tightening torque: 890 N·m (655 lbf·ft)
Replace Tire
7-95
MAINTENANCE
Recommended Tire Air Pressure (Bias ply tire)
Size Pattern Air pressure
325 kPa
20.5-25-12PR L-3 (3.25 kgf/cm2)
(47 PSI)
325 kPa
20.5-25-16PR L-3 (3.25 kgf/cm2)
(47 PSI)
Adjust air pressure according to the job site conditions
7-96
MAINTENANCE
Oscillation Stopper
IMPORTANT: Use oscillation stopper (1) that for the tire 1
size and tread pattern.
M4GB-07-163
7-97
MAINTENANCE
Tire Rotation
Rotate tires when uneven or abnormal wear is recognized
on either front or rear, or right and left tire. Tire rotation is
recommended to achieve uniformity of wear on tires or
equalization of tire service life.
Rotation Procedure
7-98
MAINTENANCE
Removal and Installation of Tire
Tire Wheel:
7-99
MAINTENANCE
K. Air Conditioner
Clean/Replace Air Conditioner Circulation/Fresh Air
Filters
Clean filters
--- every 100 hours (or once a week whichever comes
first)
Replace filter
--- after cleaning filters 10 times (or when the filters
are severely clogged)
Loosen wing nuts (3) and remove plate (2). Remove fresh
air filter (4).
7-100
MAINTENANCE
IMPORTANT: Inappropriate installation of the filter may
cause dust to enter into the air conditioner, causing
malfunction or breakdown of the air conditioner.
Before installing the filter element, clean off dust
around the mounting area; install the filter element
with extra care.
7-101
MAINTENANCE
Clean and Replace Double Filter (Option)
--- When cleaning fresh air filter
1. Remove the double filter:
The double filter is installed behind cover (1) on the left
rear side of the cab exterior. Open cover (1) with the
starter key.
Loosen wing nuts (3) and remove plate (2) with double 1
filter (7).
Remove bolts (5) (4 used), plate (6), and double filter (7)
from plate (2).
5
MNHE-07-048
7-102
MAINTENANCE
Clean Circulation Air Filter
1. Remove the filter:
Remove screw (6) under cup holder (5) and tilt the cup
holder forward. Hold handle (7) and pull handle (7)
toward you to remove circulation air filter (8).
7-103
MAINTENANCE
Check Air Conditioner
--- every 6 months
Check the air conditioner switch panel, air conditioner unit,
and condenser mounting areas for any abnormality, and check
hoses for any damage.
7-104
MAINTENANCE
Check Air Conditioner Condenser
--- every 6 months
If condenser (1) is covered with dirt and/or insects, air
conditioner cooling performance will be reduced. 1
Remove dirt or stain from fins of condenser (1) using tap water.
If the condenser has been severely contaminated, use a soft
brush. Do not use a hard brush, which may damage the fins.
M4GB-07-111
7-105
MAINTENANCE
Check Refrigerant
--- every 6 months
Start the engine and run at approximately 1500 min-1 (rpm).
Turn the air conditioner switch to ON. Set the blower switch
to HI and set the temperature control switch to the coolest
position (18 °C on the monitor screen). Operate the air
conditioner 2 to 3 minutes. Check if cool air comes out from
the vent in the cab.
90Z7-OM0144
Check Compressor:
After operating the air conditioner for 5 to 10 minutes,
check temperature at both the high pressure pipe and the
low pressure pipe.
Normally, the high pressure pipe must be hot and the low
pressure pipe must be cool.
MNEK-07-020
7-106
MAINTENANCE
L. Miscellaneous 2
Replace
dWARNING:
of metal.
Guard against injury from flying pieces
Cutting Edge
1. Lift the bucket so its bottom is level. Lift the bucket to 4
an appropriate height and wedge a block under it so 1
the bucket will not come down. Stop the engine.
M4GB-07-116
2. Loosen bolts (1) and nuts (2). Remove cutting edge (4).
3. Install new cutting edge (4). If the reverse side of a
cutting edge is not worn much, use it again with the
face reversed. If both sides are worn out, replace it with
a new one.
4. Tighten nuts (2).
Tightening torque
Cutting edge : 1068 N·m (788 lbf·ft)
Bucket Teeth
1. Lift the bucket so its bottom is level. Lift the bucket to
Lock MNEK-07-041
an appropriate height and wedge a block under it so
the bucket will not come down. Stop the engine. Unlock
prybar
2. Insert a prybar into the locking part of the tooth,
unlock it and remove the point.
3. Remove the point of the tooth. MNEK-07-045
7-107
MAINTENANCE
Check and Replace Seat and Seat Belt
Check appearance --- every 10 hours (daily) 2
Replace --- every 3 years
1
Examine buckle (1), attaching hardware (2) and seat belt web.
Replace the seat belt web, buckle, or attaching hardware if
they are damaged, or worn. Also check the wind-up condition
of the seat belt.
Replace seat belt every 3 years, regardless of appearance.
Inspect the seat for large play or damage. Replace it if
necessary.
90Z7-7-96-1
M4GB-07-118
MNEK-07-021
7-108
MAINTENANCE
Check Play Amount in Steering Wheel Movement
--- every 10 hours (daily)
2 3 MNEC-01-037
7-109
MAINTENANCE
Check Accelerator Pedal Operation, and Exhaust Gas
Color and Noise
--- every 10 hours (daily)
7-110
MAINTENANCE
Check Rearview Mirror and Inside Rearview Mirror
1
--- every 10 hours (daily)
Check that inside rearview mirror (1) and rearview mirror (2)
are adjusted correctly. Check inside rearview mirror (1) and
rearview mirror (2) for contamination or damage to the mirror
glass. Clean if needed.
2
M4GB-01-126
2 2
MNEK-07-039
4 4
4 4
Check Steps and Handrails for Damage and
Looseness
--- every 10 hours (daily)
Check steps (3) and handrails (4) for damage, looseness and
contamination. If oil, grease or mud are on the steps and/or
handrails (4), remove it.
If the steps (3) and/or handrails (4) become damaged or
loosened, immediately replace.
3
Do not repair handrails or steps. Repairs can fail unexpectedly.
Be sure to replace damaged steps or handrails.
MPD8-01-001
3
4 4 4
MPD8-01-002
3
7-111
MAINTENANCE
Clean Engine Compartment and Hood
--- every 10 hours (daily)
MNEK-07-022
7-112
MAINTENANCE
Check and Adjust Valve Clearance
--- every 5000 hours
Consult your nearest authorized dealer for check and repair.
7-113
MAINTENANCE
Tightening and Retightening Torque of Nuts and
Bolts
--- every 250 hours (50 hours at first time only)
Check tightness after the first 50 hours then every 2000 hours.
The nuts and bolts other than those shown in the table below
shall be tightened in accordance with the torque values shown
in the table on page 7-114.
Tighten or retighten nuts and bolts used on this machine in
accordance with the torque values shown in the following
table.
Check nuts and bolts for looseness and missing daily before
and after operation. If any loose or missing nuts and/or bolts
are found , retighten or supply replacement parts.
7-114
MAINTENANCE
Tightening Torque Chart
IMPORTANT:
Apply lubricant to bolts and nuts to lower friction
except plated bolts and nuts.
Remove soil, dust, and/or dirt from the nut and bolt
thread surfaces before tightening.
Tighten nuts and bolts to specifications. If tightened
with excessively low or high torque, missing or
breakage of nuts and/or bolts may result.
7-115
MAINTENANCE
1. Front axle mounting bolt
Bolt dia. mm 24
Quantity 8
M4GB-07-124
2. Rear axle support mounting bolt
Bolt dia. mm 24
Quantity 8
M4GB-07-125
MNEC-07-052
Bolt dia. mm 24
Quantity 60
M4GB-07-127
7-116
MAINTENANCE
4. Propeller shaft mounting bolt
Axle side
Bolt dia. mm 12
Quantity 12
Transmission side
1/2-20
Bolt dia. inch
UNF-2A
Quantity 8
M4GB-07-017
Bolt dia. mm 20
Quantity 2
MNEC-07-053
Bolt dia. mm 20
Quantity 4
MNDB-07-010
7-117
MAINTENANCE
7. Transmission mounting bolt: Cushion rubber
Bolt dia. mm 18
Quantity 2
MNEC-07-054
Bolt dia. mm 12
Quantity 10
8
9. Engine mounting bolt: Cushion rubber
Bolt dia. mm 18
Quantity 2
MNEC-07-093
7-118
MAINTENANCE
10. Aftertreatment device mounting nut (Double)
MNEK-07-023
MNEK-07-024
Bolt dia. mm 30
Quantity 4
MNEK-07-040
Bolt dia. mm 16
Quantity 7
MNEK-07-047
7-119
MAINTENANCE
13. Bottom center pin lock
Bolt dia. mm 16
Quantity 1
MNEK-07-043
Bolt dia. mm 16 12
Quantity 9 4
M4GB-07-137
MNEC-07-006
Bolt dia. mm 12
Quantity 4
MNEK-07-043
7-120
MAINTENANCE
16. Radiator frame mounting bolt
Bolt dia. mm 16
Quantity 6
MNEK-07-025
Bolt dia. mm 8
Quantity 2
MNEK-07-026
7-121
MAINTENANCE
18. Intercooler mounting bolt
Bolt dia. mm 8
Quantity 1
MNEK-07-027
Bolt dia. mm 10
Quantity 2
MNEK-07-027
Bolt dia. mm 10
Quantity 4
MNEK-07-028
Bolt dia. mm 8
Quantity 4
MNEK-07-029
7-122
MAINTENANCE
22. Air conditioner compressor mounting bolt
Bolt dia. mm 8
Quantity 4
MPD8-07-001
Bolt dia. mm 16
Quantity 4
MNEC-07-066
7-123
MAINTENANCE
24. Cutting edge mounting bolt
M4GB-07-116
M4GB-07-150
7-124
MAINTENANCE
M. Aftertreatment Device
Check and Clean Aftertreatment Device
--- as required
IMPORTANT: 1
Check and clean flammable materials on the area
around the Aftertreatment device.
1
Condensation for dew may blow out from the
exhaust outlet of the afterfreatment device and
black deposition may be observed; it is not a
malfunction.
MPD8-07-002
7-125
MAINTENANCE
Specified DEF/AdBlue®
Refill DEF/AdBlue® which meets Japanese Industrial Standards
(JIS K2247), International Organization for Standardization (ISO
22241) or Deutsche Industrie Normen (DIN 70070). If improper
liquid (diesel oil, kerosene or gasoline) is refilled in the DEF/
AdBlue® tank, fire or system failure may result. The specified
DEF/AdBlue® is colorless and odorless solution (urea 32.5 %,
water 67.5 %) which begins to freeze at -11 °C (12 °F). It is
recommended storing DEF/AdBlue® at temperature between -10
and 40 °C (14 and 104 °F).
dCAUTION:
DEF/AdBlue® is colorless and harmless solution. It is
harmless when contacting with the body, however,
it may cause skin to become inflamed depending on
the constitution of the individual. Flush DEF/AdBlue®
with clean water when it contacts on the skin.
If you swallow DEF/AdBlue® by mistake, drink 1 or 2
cups of water or milk and seek immediate medical
attention.
If DEF/AdBlue® is accidentally splashed into eyes,
flush with water for 15 minutes or longer and get
emergency medical attention.
7-126
MAINTENANCE
IMPORTANT:
Use dedicated container recommended by the
business entity who is handling DEF/AdBlue® to
store DEF/AdBlue®. Do not use general container, a
container used for other purpose and contaminated
container because the quality of DEF/AdBlue®
deteriorates.
The DEF/AdBlue® is non-combustible, however, move
DEF/AdBlue® to a safe place when fire occurs.
Wash out spilled DEF/AdBlue® with clean water.
Seal the container and store it in a well ventilated
place. If DEF/AdBlue® freezes, the quality does not
change just after freezing.
As long as sealed by an airtight stopper, unless water
evaporates DEF/AdBlue® will not deteriorate within
the guarantee period.
Do not pour waste DEF/AdBlue® and its containers
onto the ground, and do not allow waste to flow into
rivers and/or lakes. When disposing DEF/AdBlue®,
make sure to let authorized industrial waste disposal
contractor dispose of it appropriately.
7-127
MAINTENANCE
Check DEF/AdBlue®
--- every 10 hours (daily)
Park the machine on a level surface. Lower the bucket to the
ground. Check the DEF/AdBlue® level with DEF/AdBlue® gauge
(1). 1
If necessary, stop the engine and add DEF/AdBlue®.
Refill DEF/AdBlue®
dCAUTION: MNEK-01-103EN
7-128
MAINTENANCE
5. Install cap (3) after refilling DEF/AdBlue®. Close the DEF/
AdBlue® tank cover.
IMPORTANT: 3
Do not get on top of DEF/AdBlue® tank (2) or sensors
and piping on the tank. Failure to do so may damage
the machine. 2
White deposits may be observed when DEF/AdBlue®
is dried naturally; it is normal. Wash out DEF/AdBlue®
deposits with soft water. Never use a high pressure
washer.
fNOTE:
Wipe spilled DEF/AdBlue® and wash spilled area with plenty
of water.
The sound of flowing water may be heard from the tank
after the engine stops. It is the sound of returning DEF/
AdBlue® from piping to the tank, not a malfunction.
DEF/AdBlue® will freeze at low temperature, and
deteriorate (ammonification) at high temperature. It 4
MNEK-07-033
is recommended storing DEF/AdBlue® at temperature
between -10 and 40 °C (14 and 104 °F).
Use dedicated container (purchased container) to store or
carry DEF/AdBlue®. Alternatively use a polyethylene resin
tank, or stainless steel tank.
7-129
MAINTENANCE
Change DEF/AdBlue®
---As required
2
d CAUTION: Wear safety equipment such as safety
glasses or goggles, rubber gloves appropriate to
the job. Wash DEF/AdBlue® with clean water when it
contacts with the skin. If DEF/AdBlue® is accidentally
splashed into eyes, flush with water for 15 minutes or
longer and get emergency medical attention.
IMPORTANT: When contaminated or deteriorated DEF/
AdBlue® is used, malfunction may result. Change DEF/
AdBlue® periodically to keep cleanliness in the tank.
Wrench size: 6 mm
Tightening torque: 5 to 7 N·m (3.7 to 5 lbf·ft)
5. Fix cover (2) with bolts (1) and washers.
6. Remove the cap from DEF/AdBlue® tank and refill DEF/
AdBlue®.
(Refer to 1 “Check DEF/AdBlue®”.)
DEF amount: 25.1 liters (6.6 gallons)
3
MNEK-07-035
7-130
MAINTENANCE
Replace DEF/AdBlue® Supply Module Main Filter DEF/AdBlue® Supply Module
1
MDC1-07-044
7-131
MAINTENANCE
MEMO
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7-132
MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS
9-1
MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS
Water and oil in the machine will freeze. Never use water
without antifreeze. Use correct windshield washing solution
so that windshield washer tanks and pumps will not freeze.
Road surfaces may freeze so that tires may slip.
Oil viscosity changes and oil thickens.
9-2
MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS
9-3
MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS
MEMO
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9-4
STORAGE
10-1
STORAGE
Removing the Machine from Storage
IMPORTANT:
Lubricants will deteriorate during storage of the
machine.
Thoroughly check coolant, lubricants and
adequately perform lubrication operation before
resuming operation. Avoid quick operation.
Failure to do so may cause damage to the engine,
hydraulic equipment, transmission, axle, etc. due to
insufficient lubrication or coolant.
If lubrication running is not performed for more
than three months, start the engine by following the
procedure below.
1. Crank the engine (operate starter motor without
running the engine) for three seconds and stop
10 seconds. Repeat this process three times.
2. Start the engine. Run the engine at low idle
for three minutes. Then carry out lubrication
running for cylinders. Be careful not to fully
stroke cylinders.
Starting the engine or operating cylinders without
the procedure above, it may cause damage to the
machine such as engine seizure.
10-2
STORAGE
1. Remove covers.
2. Remove grease from the cylinder rods if coated.
3. Fill the fuel tank. Bleed air from the fuel system. Check all
fluid levels.
4. Adjust alternator and drive belt tension.
5. Check the oil level. Add oil as needed.
6. Test battery electrolyte solution and install the batteries.
If the machine is equipped with the battery disconnect
switch, turn the disconnect switch ON.
7. Start the engine. Run the engine at less than 1,000 RPM’s
for several minutes before full load operation.
8. Repeat the process several times.
9. Stop the engine. Check each device for oil leaks.
10. Replace the fuel filter and engine oil filter with new one
as needed. Change engine oil.
11. Check clamps of the suction hoses, air cleaner hoses and
radiator hoses. Retighten them as needed.
12. Recheck radiator coolant.
10-3
STORAGE
MEMO
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10-4
TROUBLESHOOTING
Troubleshooting
If any machine trouble has occurred, immediately repair it. Make certain the cause of the trouble and take necessary
measures to prevent the reoccurrence of the same trouble. In case troubleshooting is difficult, or measures marked with *
must be taken, consult the nearest authorized dealer. Never attempt to adjust, disassemble, or repair the hydraulic and/or
electrical/electronic parts/components.
1. Engine
Consult the nearest authorized dealer for the engine troubleshooting.
2. Engine Auxiliaries
11-1
TROUBLESHOOTING
3. Engine does not Start.
11-2
TROUBLESHOOTING
4. Control Lever
5. Hydraulic System
After the machine has been kept stowed stored for a long
time, air in the oil may be separated and accumulate in
the upper section in the cylinder, causing slow response
time in operation or reducing cylinder power. In case these
symptoms appear, repeatedly operate all actuators several
times.
11-3
TROUBLESHOOTING
6. Drive Function
7. Others
The machine may have a noise, excessive vibration, and
abnormal smell when any trouble occurs. Always beware of
the machine conditions during operation.
11-4
SPECIFICATIONS
Specifications
45 °
I
B E G
C
37 ° H
F
D
R1
A
R2
MPD8-12-001
12-1
SPECIFICATIONS
MEMO
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12-2
OPTIONAL ATTACHMENTS
Hydraulic Type Quick Coupler Operation
daway
WARNING: During replacement work, keep personnel
from the machine. Removal and installation of
pins can be achieved from the operator’s seat.
dparking
WARNING: Before leaving the machine apply the
brake.
M4GB-01-175
M4GB-13-002
13-1
OPTIONAL ATTACHMENTS
Hydraulic Type Quick Coupler Operation
Installation
dchecking
WARNING: Complete installation work only after
that both right and left coupler pins (1) have
been correctly installed.
dparking
WARNING: Before leaving the machine apply the
brake.
M4GB-13-004
M4GB-13-005
1
5
M4GB-13-006
13-2
INDEX
1st Speed Fixed Switch..............................................................1-104 Brake Pedal...................................................................................... 1-86
Brake System................................................................................... 7-90
A
Break-in Period for New Machine...............................................2-1
About Biodiesel Fuel.................................................................... 7-65 Brightness Adjustment................................................................ 1-41
Accelerator Pedal........................................................................... 1-86
Acting Time Setting...................................................................... 1-53 C
Adjust Operator’s Seat....................................................................S-6 COMPONENTS NAME......................................................................1-1
Adjusting Operator’s Seat (Air Suspension Type Cab Door.........................................................................................1-128
Seat)............................................................................................1-118 Cab Door Release Lever............................................................1-130
Adjustment of Bucket Auto Leveler...........................................5-6 Cab Features.......................................................................................1-7
Adjustment of Dual Lift Arm Auto Leveler..............................5-8 Cab Heater Operation................................................................1-114
Aftertreatment Device..................................................2, 1-3, 7-125 Change Axle Oil............................................................................. 7-44
Aftertreatment Device Manual Regeneration.................... 5-11 Change Coolant............................................................................. 7-80
Aftertreatment Device Regeneration.................................... 1-33 Change Engine Oil........................................................................ 7-33
Aftertreatment Device Regeneration Inhibit...................... 1-56 Change Hydraulic Oil/Clean Hydraulic Oil Tank................. 7-50
Aftertreatment Device Regeneration Status Display....... 1-33 Change Transmission Oil and Transmission Oil Filter....... 7-41
Aftertreatment Device Regeneration Switch....................1-103 Changing Forward/Reverse Drive Direction...........................4-8
Air Cleaner....................................................................................... 7-74 Check Accelerator Pedal Operation, and Exhaust Gas
Air Conditioner.............................................................................7-100 Color and Noise......................................................................7-110
Air Filter Restriction Indicator (Red)........................................ 1-15 Check Accumulator Function, Gas Leakage, Looseness,
Alarm Occurrence Screen........................................................... 1-27 and Damage.............................................................................. 7-92
Armrest Adjust Handle................................................................ 1-96 Check After Starting........................................................................3-8
Articulation Lock........................................................................... 7-10 Check Air Conditioner...............................................................7-104
Articulation Stopper (Lock Bar)..............................................1-133 Check Air Conditioner Condenser.........................................7-105
Ash Tray...........................................................................................1-109 Check Air Conditioner Drive Belt...........................................7-105
AUTO.................................................................................. 1-101, 1-105 Check Air Conditioner Piping..................................................7-104
Auto Air Conditioner..................................................................1-110 Check Air Inlet System................................................................. 7-75
Auto Idling Stop.....................................................................1-52, 5-9 Check and Adjust Valve Clearance........................................7-113
Auto idling stop: ON/OFF........................................................... 1-52 Check and Clean Aftertreatment Device............................7-125
Automatic Regeneration...............................................................1-5 Check and Replace Seat and Seat Belt................................7-108
Automatic Regeneration (Auto-Regeneration).................. 1-34 Check and Replace Tire (Tire Pressure).................................. 7-94
Auxiliary Control Lever (Option).............................................. 1-96 Check Before Starting.....................................................................3-3
Avoid Accidents from Backing Up and Turning................. S-16 Check Brake Disks (Service and Parking).............................. 7-93
Avoid Applying Heat to Lines Containing Flammable Check Bucket Teeth and Cutting Edge................................7-107
Fluids............................................................................................ S-32 Check Compressor and Pulley................................................7-106
Avoid Heating Near Pressurized Fluid Lines........................ S-31 Check Coolant Level..................................................................... 7-77
Avoid High-Pressure Fluids........................................................ S-28 Check Crankcase Breather Tube............................................... 7-36
Avoid Injury from Rollaway Accidents................................... S-15 Check DEF/AdBlue®....................................................................7-128
Avoid Operation with Loads on Only One Side.................. 5-14 Check Drive Belt............................................................................. 7-78
Avoid Overloading........................................................................ 5-14 Check Drive Belt Tensioner........................................................ 7-79
Avoid Positioning Bucket or Attachment Over Check Electrical Harnesses and Fuses.................................... 7-88
Anyone........................................................................................ S-17 Check Engine Oil Level................................................................ 7-32
Avoid Power Lines......................................................................... S-19 Check Fuel Hoses........................................................................... 7-73
Avoid Rapid Steering Changes and/or Sudden Check Fuel Level............................................................................ 7-65
Braking......................................................................................... 5-14 Check Gas Pressure in Accumulator....................................... 7-93
Avoid Tipping.................................................................................. S-17 Check Gas Pressure in Ride Control Accumulator
(Option)....................................................................................... 7-59
B
Check Gas Pressure in Steering Accumulator..................... 7-59
BREAK-IN..............................................................................................2-1 Check Horn and Backup Alarm................................................ 7-87
Basic Screen..................................................................................... 1-21 Check Hoses and Lines................................................................ 7-60
Batteries............................................................................................ 7-82 Check Hydraulic Oil Level........................................................... 7-49
Battery Disconnect Switch.......................................................1-131 Check Monitor Functions and All Other Instrument
Before Operation........................................................................... 5-14 Operation.................................................................................... 7-86
Beware of Asbestos and Silicon Dust and Other Check Parking Brake Force......................................................... 7-91
Contamination.......................................................................... S-33 Check Pilot Circuit Accumulator Function, Gas Leakage,
Beware of Exhaust Fumes.......................................................... S-31 Looseness, and Damage....................................................... 7-58
Brake Oil Low Pressure Indicator (Red).................................. 1-12 Check Play Amount in Steering Wheel Movement.........7-109
14-1
INDEX
Check Rearview Mirror and Inside Rearview Mirror.......7-111 Door Lock Knob...........................................................................1-129
Check Refrigerant........................................................................7-106 Door Open/Close Lever.............................................................1-129
Check Ride Control Accumulator Function, Gas Dozing............................................................................................... 5-21
Leakage, Looseness, and Damage (Option)................... 7-59 Drain Fuel Filter.............................................................................. 7-68
Check Right and Left Brake Interlocking Performance.... 7-90 Drain Water and Sediment from Fuel Tank.......................... 7-67
Check ROPS Cab, Resin Cab Roof, and Roof Mounting Drive Machine Safely (Work Site)............................................. S-13
Bolts............................................................................................7-108 Drive on Snow Safely................................................................... S-14
Check Sound Absorbing Mat Around Engine...................7-112 Drive Safely...................................................................................... S-12
Check Steps and Handrails for Damage and Drive Safely with Bucket Loaded............................................. S-14
Looseness.................................................................................7-111 Drive Speed Change.......................................................................4-8
Check Surroundings Around Axle and Covers for Driving the Machine........................................................................4-1
Oil Leaks...................................................................................... 7-46 DSS (Down Shift Switch)...........................................................1-108
Check the Hour Meter Regularly.................................................7-3 Dual Lift Arm Auto-Leveler........................................................ 1-38
Check Tire for Damage................................................................ 7-94
E
Check Transmission Oil Level.................................................... 7-40
Check Vibration Damper............................................................. 7-39 Electric Power Output (12 VDC Electrical Outlet)............1-119
Check Wheel Bolt Torque............................................................ 7-95 Electrical System............................................................................ 7-82
Check Windshield Washer Fluid Level..................................7-108 Emergency Exit Hammer..........................................................1-126
Check Work Lights......................................................................... 7-87 Emergency Stop and Restart of Operation.......................... 4-11
Cigar Lighter (24 V DC Electrical Outlet).............................1-109 Emergency Stopping................................................................... 4-19
Clean Axle Housing Air Breather.............................................. 7-46 Engine................................................................................................ 7-32
Clean Engine Compartment and Hood...............................7-112 Engine Oil Low Pressure Indicator (Red)............................... 1-14
Clean Fuel Solenoid Pump Strainer........................................ 7-71 Engine Warning Indicator (Red)............................................... 1-14
Clean Radiator/Oil Cooler and Other Cooling System..... 7-81 Ensure Safety Before Rising from or Leaving
Clean Suction Filter....................................................................... 7-52 Operator’s Seat............................................................................S-7
Clean/Replace Air Conditioner Circulation/Fresh Air Ensure Safety When Operating on Road Shoulders......... 5-14
Filters..........................................................................................7-100 Equipment of Head Guard, ROPS, FOPS................................ S-11
Cleaning of Rear View Camera Lens.....................................7-112 Evacuating in Case of Fire........................................................... S-30
Clearance Light Indicator (Green)........................................... 1-18 Excavation........................................................................................ 5-15
Coat/Hat Hook..............................................................................1-126 F
Cold Weather Warm Up............................................................... 3-12 Fan Reverse Rotation Switch...................................................1-101
Communication Error Indicator (Yellow).............................. 1-13 Fasten Your Seat Belt.......................................................................S-7
Components Name..............................................1-1, 1-111, 1-118 Fastening Machine for Transporting.........................................6-4
Control Lever Lock...........................................................................5-4 Feature............................................................................................1-110
Control Lever Lock Indicator (Red).......................................... 1-18 Fingertip Control Type.........................................................1-9, 1-91
Controller Part Name and Function......................................1-112 Follow Safety Instructions.............................................................S-2
Cool Head/Warm Feet Operation..........................................1-116 For Rapid Cooling........................................................................1-117
Coolant Temperature Gauge..................................................... 1-16 Forward/Reverse Lever................................................................ 1-87
Cooling Operation......................................................................1-115 Forward/Reverse Lever/ Shift Switch..................................... 1-87
Cooling System.............................................................................. 7-76 Forward/Reverse Selector Switch............................................ 1-97
Correct Maintenance and Inspection Procedures................7-1 Front Console.....................................................................................1-8
D Front Interior Light......................................................................1-125
Date Adjustment........................................................................... 1-48 Front/Rear Wiper Switch............................................................. 1-89
Date and Time................................................................................ 1-46 Fuel Consumption......................................................................... 1-67
Declutch Brake............................................................................... 1-86 Fuel Gauge....................................................................................... 1-16
Declutch Position Switch....................................................1-98, 5-5 Fuel System...................................................................................... 7-65
DEF/AdBlue® Level Alarm........................................................... 1-31 Fuse Box..........................................................................................1-120
DEF/SCR System Alarm................................................................ 1-31 Fuse Box A......................................................................................1-121
Default Setting............................................................................... 1-20 Fuse Box B......................................................................................1-121
Defroster Operation...................................................................1-116 G
Dig with Caution............................................................................ S-18 General Precautions for Cab.........................................................S-5
Discharge Warning Indicator (Red)......................................... 1-13 Grading............................................................................................. 5-17
Display Item Selection................................................................. 1-62 Greasing............................................................................................ 7-24
Display Mode Setting.................................................................. 1-50
Displaying Basic Screen.............................................................. 1-22 H
Dispose of Waste Properly.......................................................... S-35 Handle Chemical Products Safely............................................ S-35
14-2
INDEX
Handle Fluids Safely−Avoid Fires............................................ S-23 Maintenance Under Special Environmental Conditions....9-1
Handle Starting Aids Safely..........................................................S-8 Manual Operation.......................................................................1-102
Hazard Switch................................................................................. 1-78 Manual Regeneration.................................................................. 1-35
Height Kickout ON/OFF, Stop Height Setting..................... 1-39 Miscellaneous...............................................................................7-107
High Beam Indicator (Blue)........................................................ 1-17 Monitor Operation........................................................................ 1-26
High-Low Beam Switch............................................................... 1-85 Monitor Panel................................................................................. 1-11
Hold Switch...................................................................................1-106 Monitoring....................................................................................... 1-75
Horn Switch........................................................................1-81, 1-108 Move and Operate Machine Safely............................................S-8
Hot/Cool Box.................................................................................1-122 Multi Function Monitor............................................................... 1-19
How to Use Screens...................................................................... 1-22 Multi-Function Joystick Type.......................................... 1-10, 1-94
Hydraulic Coupler Switch (Option).......................................1-102
N
Hydraulic Oil Level Indicator (Red).......................................... 1-12
Hydraulic System........................................................................... 7-47 Neutral Lever Lock (for the Forward/Reverse Lever)........ 1-81
Hydraulic Type Quick Coupler Operation............................. 13-1 Never Ride Attachment..................................................................S-6
Never Undercut a High Bank..................................................... S-18
I Notes for Aftertreatment Device............................................. S-36
Information Menu......................................................................... 1-66
O
Inside Rear View Mirror.............................................................1-128
Inspect Machine...............................................................................S-4 OPERATING THE ENGINE................................................................3-1
Inspect Machine Daily Before Starting.....................................3-1 OPERATING THE MACHINE............................................................5-1
Inspection and Maintenance of Hydraulic Equipment.... 7-47 OPERATOR’S STATION.....................................................................1-3
Inspection and Maintenance Table......................................... 7-14 OPTIONAL ATTACHMENTS......................................................... 13-1
Inspection/Maintenance Access Side Cover........................ 7-11 Object Handling............................................................................ S-20
Inspection/Maintenance Side Access Cover......................1-135 OFF..................................................................................... 1-101, 1-105
Investigate Job Site Beforehand.............................................. S-10 Off-Season Air Conditioner Maintenance..........................1-117
Operate Only from Operator’s Seat...........................................S-9
J Operating in Water or on Soft Ground.................................. 4-13
Jump Starting....................................................................................S-9 Operation Condition.................................................................... 1-67
Operational Procedure................................................................ 1-97
K
Outside Rear View Mirror..........................................................1-128
Keep Riders Off Machine............................................................ S-12 Overheat Indicator (Red)............................................................ 1-14
Key Switch........................................................................................ 1-82
Kind of Oils....................................................................................... 7-18 P
Park Machine Safely...................................................................... S-21
L
Parking.............................................................................................. 4-18
Layout...................................................................................................7-4 Parking Brake Indicator (Red)................................................... 1-12
Lifting Machine.............................................................................. 6-10 Parking Brake Switch............................................................1-80, 4-7
Lifting Wheel Loader.................................................................... 5-22 Perform Truck Loading Safely................................................... S-18
Light Switch..................................................................................... 1-84 Periodic Replacement of Parts.................................................. 7-13
List of Consumable Parts............................................................ 7-22 Power Mode Selector Switch..................................................1-100
Loading............................................................................................. 5-18 Power Train...................................................................................... 7-40
Loading / Unloading on Trailer....................................................6-2 Practice Safe Maintenance......................................................... S-24
Loading Control Lever Lock Switch........................................ 1-98 Precaution for Communication Terminal Equipment...... S-37
Loading Control Levers.......................................................1-92, 5-1 Precaution Items for Long-Time Storage.............................. 10-1
Loading Multi-Function Joystick Lever (Option)................ 1-95 Precautions for After Operation............................................... 5-23
Low Steering Oil Pressure Indicator (Red) (Option).......... 1-13 Precautions for Communication Terminal............................ S-36
Lower Kickout ON/OFF, Stop Height Setting....................... 1-40 Precautions for Diesel Exhaust Fluid (DEF)........................... S-32
M Precautions for Driving on Slopes........................................... 4-14
MACHINE NUMBERS............................................................................1 Precautions for Handling Accumulator and Gas
MAINTENANCE..................................................................................7-1 Damper........................................................................................ S-32
MAINTENANCE UNDER SPECIAL ENVIRONMENTAL Precautions for Lightning........................................................... S-19
CONDITIONS.................................................................................9-1 Precautions for Maintenance During Cold Weather
MOVING THE MACHINE..................................................................4-1 Season.............................................................................................9-2
Mail (Option)................................................................................... 1-43 Precautions for Operation............................................... S-19, 5-14
Main Menu....................................................................................... 1-36 Precautions for Traveling............................................................ 4-12
Main Menu Display Order Change.......................................... 1-64 Precautions for Welding and Grinding.................................. S-31
Maintenance................................................................................... 1-69 Precautions to be Taken if Machine Failure Occurs........... 4-15
Maintenance Notice..................................................................... 1-69 Preheat Indicator (Yellow).......................................................... 1-15
14-3
INDEX
Preparations for Inspection and Maintenance......................7-8 Setting Menu.................................................................................. 1-45
Prepare for Emergencies................................................................S-3 Setting Procedure......................................................................... 1-56
Prevent Battery Explosions........................................................ S-34 Shift Change Delay Mode Setting........................................... 1-58
Prevent Burns.................................................................................. S-27 Shift Switch...................................................................................... 1-87
Prevent Fires.................................................................................... S-29 Specifications.................................................................................. 12-1
Prevent Parts from Flying........................................................... S-27 Starting Engine.................................................................................3-5
Protect Against Flying Debris................................................... S-20 Starting in Cold Weather...............................................................3-7
Protect Against Noise.....................................................................S-4 Starting to Move...............................................................................4-2
Provide Signals for Jobs Involving Multiple Machines.... S-11 Stay Clear of Moving Parts......................................................... S-26
Steering Wheel.......................................................................1-81, 4-9
Q
Steps................................................................................................1-137
Quick Power Switch....................................................................1-107 Stock Piling...................................................................................... 5-21
R Stop.................................................................................................... 4-16
Rear Grille............................................................................1-136, 7-12 Stopping Engine............................................................................ 3-14
Rear Interior Light.......................................................................1-125 Store Attachments Safely........................................................... S-21
Rear Tray.........................................................................................1-119 Storing the Machine..................................................................... 10-1
Rear View Camera Monitor........................................................ 1-54 Sun Visor.........................................................................................1-126
Recognize Safety Information.....................................................S-1 Support Machine Properly......................................................... S-25
Remedy............................................................................................. 1-29 Support Maintenance Properly................................................ S-26
Remove Paint Before Welding or Heating............................ S-33 Switch Operation.........................................................................1-132
Removing Snow............................................................................. 5-22 Switches, Steering Wheel and Pedals..................................... 1-77
Repeated inhibiting of aftertreatment device cleaning....1-6 T
Replace Air Breather Element................................................... 7-57 TRANSPORTING.................................................................................6-1
Replace Air Cleaner Element..................................................... 7-74 TROUBLESHOOTING..................................................................... 11-1
Replace Air Conditioner Receiver Dryer..............................7-106 Tightening and Retightening Torque of Nuts and
Replace Crankcase Air Breather Element.............................. 7-37 Bolts............................................................................................7-114
Replace DEF/AdBlue® Supply Module Main Filter...........7-131 Tilt, Telescopic Lever/Steering Column Tilt Pedal.............. 1-90
Replace Engine Oil Filter............................................................. 7-35 Time Adjustment........................................................................... 1-46
Replace Fuel Main Filter Element............................................ 7-69 Time Remains and Maintenance Interval............................. 1-71
Replace Fuel Pre-Filter Element............................................... 7-70 Tips for Optimal Air Conditioner Usage..............................1-117
Replace Hydraulic Tank Oil Filter.............................................. 7-55 Tire...................................................................................................... 7-94
Replace Pilot Circuit Accumulator........................................... 7-59 Tool Box...........................................................................................1-137
Replace Pilot Oil Filter.................................................................. 7-53 Towing Method.................................................................................6-9
Replace Rubber Hoses Periodically......................................... S-28 Towing Pin.....................................................................................1-134
Retighten Front Axle and Rear Axle Support Transmission Setting.................................................................... 1-58
Mounting Bolts.......................................................................7-113 Transmission Warning Indicator (Red)................................... 1-13
Ride Control Drive Speed Setting (Option).......................... 1-37 Transport Safely............................................................................. S-22
Ride Control Switch (Option)..................................................1-105 Transporting by Road.....................................................................6-1
Right Console.....................................................................................1-9 Transporting Wheel Loader (Urgent Situation).....................6-5
Right Console / Switches................................................. 1-91, 1-94 Travel Mode Selector Switch..................................................... 1-99
Right Console Slide Lever.........................................................1-106 Travel on Public Roads Safely.................................................... S-15
ROPS Cab........................................................................................1-123 Tray and Drink Holder................................................................1-122
Rotary Light Switch (Option)...................................................1-127 Troubleshooting................................................................. 1-73, 11-1
S Turn Signal Indicator (Green).................................................... 1-17
SAFETY.................................................................................................S-1 Turn Signal Lever........................................................................... 1-83
SAFETY LABELS.............................................................................. S-39 U
SPECIFICATIONS............................................................................. 12-1 Understand Signal Words..............................................................S-1
STORAGE........................................................................................... 10-1 Upper Switch Panel (Option)...................................................1-127
Seat Belt..........................................................................................1-140 Urea SCR System..........................................................................7-126
Seat Pocket....................................................................................1-140 Urea SCR System Malfunction.................................................. 1-32
Secondary Steering (Option).................................................... 4-10 Use Handrails and Steps................................................................S-6
Secondary Steering Operation Check Switch Using Booster Batteries..................................................................3-9
(Option).....................................................................................1-103 Using Cigar Lighter.....................................................................1-109
Selecting a Trailer.............................................................................6-1
Service Air Conditioning System Safely................................ S-34 V
Service Brake................................................................................... 1-86 Vandal-Resistant Devices.........................................................1-138
14-4
INDEX
W
Warm Up........................................................................................... 3-11
Warm Up Operation..................................................................... 1-60
Warn Others of Service Work.................................................... S-25
Wear Protective Clothing..............................................................S-3
When Fully Opening the Door................................................1-130
When Windows Become Fogged..........................................1-117
Window Open/Close Levers....................................................1-129
Wiper Operation............................................................................ 1-88
Wiper Switch................................................................................... 1-88
Work Light Indicator (Yellow).................................................... 1-17
Work Light Switch......................................................................... 1-79
Work Mode for Break-in.................................................................2-1
14-5
INDEX
MEMO
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14-6