JOB SAFETY ANALYSIS FRONT SHEET

INSTALLATION / SITE: MIPAP-Mangla Interfield Pipeline Augmentation

JSA REFERENCE No.: DATE: Sheet 1 of

DEPARTMENT: Project (Pipe Line) JOB SAFETY ANALYSIS TEAM (FIRST NAMED-JSA TEAM LEADER)

PERMIT TO WORK NO.: NAME POSITION SIGNATURE

TASK DISCRIPTION:-

PWHT Work

CONFIRMED ALARP
JSA APPROVED BY (Installation / Facility / Site Manager):

Name
REFERENCES AND ANY OTHER RELEVANT INFORMATION
(e.g. P&ID’s, Drawings, Procedures, Work Instructions, Certificates, Special
Tools or Equipment) Signature

Position

Date
 JOB SAFETY ANALYSIS WORKSHEET

Task Description Summary - Post Weld Heat Treatment - PWHT

JSA Ref No

7.
4. IR RR
1. 5.
2. 3. 6.
STEP

Activity Existing Controls &

Potential Hazard Hazard Effect Responsible
Description Controls Required
E P R E P R

1.Strict compliance to the PTW procedure and

1. Working without work permit. 1. Illegal operation
requirements

2. Absence of Performing
2. Clash of activities 2.PTW must be kept visible at work location
authority Site Engineer
Obtain Permit To Work
1 2 1 2 Performing 2 1 2
2. Absence of Performing 3. Permit issuer and receiver must conduct work site auhthority
authority from work location inspection.

4. Performing authority shall be present at work location

1. Slippery surface 1.Slip, trip and fall on same level 1. Inspection of work location prior starting the job

2. Defective tools 2. Personal Injury 2. Floor opening should be hard barricaded .

Site Engineer
2 Work Area prepration 3 2 6 Performing 3 1 3
3. Floor openings 3. Damage to equipment's tools & tack 3 Clear the area and indentify safe access auhthority

4. Fall of personnel due to floor 4. Ensure all proper welfare facilities after start work at site.
opening. (Drining Water, Toilet, Restshelter & Medical First Aid Kit)

1. Inadequate use of hand tools 1. Finger Caught in between 1.Inspect tools before using

2. Failure to use PPE 2. Personal Injury 2.Use right tools for the job
Site Engineer
3 Use of hand tools 3 2 6 Perfoming 3 1 3
authority
3. Using makeshift tools 3. Damage to equipment 3. Use appropriate PPE

4. Do not use any makeshift or damaged tools at site

1. Proper Signage & area to be cordon & stand by

1.Snake /insect bite 1. Injury to workmen
person

2. Electrocution 1.Burn & shock injury to workmen 2. First Aid Box must available in site.
2 2 4
3. Work Area shall be checked prior to work

Preparation of the 4.Tool box talk prior to work & Use proper PPE. Site Engineer/
4 Heating arregment Performing 2 1 2
above the ground. 5. Ensure all electrical connection routed through ELCB / Authority

6. Ensure proper Body earthing &heavy duty

Industrial Plug Tops
7. Ensure that the cables are not laid through wet
surface
8. Ensure daily inspection for cables to check wear
& tear
 1.Check all connection of heating coils and earthing
1. Hot Surface 1. Burn Injury to workman
needs to be provided

2. Check cable joint of heating coil before starting the

2. High Voltage 2. Electrocution
job

3. Fiber Ceramic 3.Health Hazard from Fiber ceramic 3. Don't allow the job during rainy season

4. All equipment’s should be connected through 30 mA

4. Faulty Equipment 4. Personal Injury ELCB only.

5. Check the tripping condition of ELCB weekly once /

5. Fire 5. Property Damage.
after installation.

6. Appropriate PPE shall be use by engaged crew

Post Weld Heat 7.All person shall be trained in their Respective work Site Engineer
5 Treatment PWHT 3 3 9 Performing 3 1 3
for 10''20'' inch line auhthority
8.Hazards have to be communicated to The working
crew in daily TBT

9.PH/PWHT control panel needs to be inspected and

color coded.

10.Electrical power supply shall be supplied from 3

phase 4 wire system

11. Callibration certificate of temprature recorder shall

be available

12. During heat treatment cycle , recorder shall be

securely locked

06. Pwst(truck) should not be parked below OHL. And goal

post to be provide properly each working location near &
under OHL power line.
 1.Accumulation of debris 1. Tripping /Falling hazard
1. Housekeeping shall be maintined during the
activity and at the end of job
Housekeeping & close Site Engineer
6 of work for 2. Non closure of permit 2 1 2 2. Remove all debris from the site Performing 1 1 1
the day auhthority
3 Permit must be closed and submitted after
completion of job

1. Extreme weather condition 1 Collapse of individual 1.Evacuation procedure shall be in place

2 Lack of supervision 2. Fire 2. Effective TBT , shall include Emergency response.

Site Engineer
7 Emergency Response 2 2 4 Performing 2 1 2
3.leakage of toxic or flamable auhthority
3.Explosion 3. Ensure emergency vehicle arrangement
gases.

4 Unvailbility of emergency vehicle 3. Ensure emergency vehicle arrangement is on place

1. Poor communication 1. Human fatigue 1.Ensure enagaged crew is trained in working night shift.

2. Inadequate illumination 2. Poor Visibility 2. Ensure adequate lighting arrangement are made.

3. Ensure effective night shift close supervision &

3. Lack of supervision 3. Attracting Live Reptiles
effective TBT. Site Engineer
8 Night Shift Work 2 2 4 Performing 3 1 3
4. Working withour extension of auhthority
4. Stop work in the event of adverse climate
permit

5. Ensure night shift personnel get enough sleep or rest

during day

6. Ensure personnel are trained to meet any emergency

that may occur at night.

1. Unvailbility of drinking water 1. Heat related illness 1.Esnure plenty of cold drinking water is available at site

Site Engineer
2. Lack of or inadequate rest 2. Ensure adeqaute rest shelter is available for workmen
9 Heat Stress Management shed 2.Collapse of workmen 2 3 6 Performing 2 1 2
to take rest
auhthority
3. Failure to follow heat index
as per procedure and heat index flag system
flag system.
 RISK MATRIX

Severity
5.
1. 2. 3. 4.
Significant
Minor Moderate Serious Major
Permanent
No or Minor Off Site Serious Injury & More than One
Disability and
Injury Medical Treatment LTI LTI
Fatality

5.
Will Occur in 5 10 15 20 25
present state

Probability (Likelihood of the Occurance)

4.
More likely to 4 8 12 16 20
occur than not

3.
Possible 50/50 3 6 9 12 15
chance

2.
Unlikely Could
occur less than 2 4 6 8 10
50/50 chance

1.
Very Unlikely
little or no chance 1 2 3 4 5
of occurrence

1-3 Low Risk Managed by routine procedures.May be acceptable,however review

to see if risk can be reduced further

4-6 Modrate Risk Task should only proceed with appropriate management
authorisation

8-12 High Risk Task needs further review and consultation with specialists and
where possible the task should be re-defined to take account
of the hazards involved or the risk should be reduced to further before
the task is allowed to commence

15-25 Extreme Risk Task should not proceed