CAIRN INDIA LTD.

JOB SAFETY ANALYSIS

RAJASTHAN FRONTSHEET
OPERATIONS
RISK ASSESSMENT
INSTALLATION / SITE:
JSA REFERENCE No.: DATE: Sheet of
DEPARTMENT: ELECTRICAL JOB SAFETY ANALYSIS TEAM (FIRST NAMED-JSA TEAM LEADER)
PERMIT TO WORK NO.: Name Position
TASK DESCRIPTION:

Cable Laying

REFERENCES AND ANY OTHER RELEVANT INFORMATION CONFIRMED ALARP

(e.g. P&ID’s, Drawings, Procedures, Work Instructions, Certificates, Special Tools or Equipment) JSA APPROVED BY (Installation / Facility / Site Manager):

Name

REFERENCES AND ANY OTHER RELEVANT INFORMATION

Signature
(e.g. P&ID’s, Drawings, Procedures, Work Instructions, Certificates, Special Tools
or Equipment)
Position

Date
 CAIRN INDIA LTD.
JOB SAFETY ANALYSIS
RAJASTHAN WORKSHEET
OPERATIONS
RISK ASSESSMENT
Task description Summar
JSA Ref No.: Sheet of
1. 4. 5. 6. Residual Risk Evaluation
STEP
2. 3. INITIAL RISK
ACTIVITY EXISTING CONTROLS & RESPONSIBL
POTENTIAL HAZARD HAZARD EFFECT
DESCRIPTION E P R CONTROLS REQUIRED E E P R

● Activity shall be carried out under competent

Area preparation and ● Poor floor condition
supervision. Contractor
selection of proper ● Slip and fall to same
● Certified hand tools shall be use, make shift Supervisor &
1 tools and suitable level ● Personal injury 3 2 6 3 1 3
arrangement shall not adopted for the activity. CIL Site
equipment necessary ● Damaged to the
● Good housekeeping shall be ensured at work Engineer
for the task equipment
place.

● Competent personnel shall be ensured.

● Excavation inspection safety tag shall be
ensured at excavated trench area
● Tool box talk prior to work to be ensured
● Sufficient access/ egress shall be ensured for
Cable laying in Contractor
● Soil collapse trench
excavated trench & ● Personal Injury Supervisor &
2 ● Poor access / egress 3 3 9 ● Good House Keeping to be ensured 3 1 3
Use of hand tools for ● Property Damage CIL Site
● Pinch Injury combustible materials shall be removed form the
cable termination Engineer
vicinity.
● Hand glows shall be used, no work on live line
shall be permitted.
● Pre-sue checks for hand tools shall be ensured.
● No makeshift arrangement.

Contractor
Housekeeping & ● Accumulated debris and
● Area shall be cleared post job compilation Supervisor &
3 Emergency other materials ● Personal injury 2 2 4 2 1 2
● PTW shall be closed post job completion. CIL Site
Response ● Tripping / Falling Hazard
Engineer
 CAIRN INDIA LTD.
JOB SAFETY ANALYSIS
RAJASTHAN FRONTSHEET
OPERATIONS
RISK ASSESSMENT

INSTALLATION / SITE:

JSA REFERENCE No.: DATE: Sheet of

DEPARTMENT: ELECTRICAL JOB SAFETY ANALYSIS TEAM (FIRST NAMED-JSA TEAM LEADER)

PERMIT TO WORK NO.: Name Position

TASK DESCRIPTION:

Panel Fixing

REFERENCES AND ANY OTHER RELEVANT INFORMATION CONFIRMED ALARP

(e.g. P&ID’s, Drawings, Procedures, Work Instructions, Certificates, Special Tools or Equipment) JSA APPROVED BY (Installation / Facility / Site Manager):

Name

REFERENCES AND ANY OTHER RELEVANT INFORMATION

Signature
(e.g. P&ID’s, Drawings, Procedures, Work Instructions, Certificates, Special Tools
or Equipment)
Position
Date
 CAIRN INDIA LTD.
JOB SAFETY ANALYSIS
RAJASTHAN WORKSHEET
OPERATIONS
RISK ASSESSMENT

Task description Summary:

JSA Ref No.: Sheet of

4.
1. 5. Residual Risk Evaluation
INITIAL RISK
STEP

2. 3. 6.
ACTIVITY EXISTING CONTROLS &
POTENTIAL HAZARD HAZARD EFFECT RESPONSIBLE
DESCRIPTION CONTROLS REQUIRED
E P R E P R

• Ensure good housekeeping at work place.

Area preparation and • Remove all unwanted materials from work place,
• Poor floor condition
selection of proper tools, • Do not store any unwanted materials in workplace, KRC Site
• Slip and fall to same level
1 lifting tools/tackles and • Personal injury 3 3 9 • Work material should be stored in barricaded area. Supervisor & CIL 3 1 3
• Damaged to the equipment
suitable equipment • Deploy only competent personnel to the job Site Engineer
necessary for the task • Explain all hazards and precaution before lift
• Ensure 100% presence of site supervisor

● Competent personnel shall be ensured.

● in case of high wind / rain activity shall be resumed after
● High wind / rain getting clearance from competent person. Contractor
● Personal Injury
2 Use of hand tools ● Slip hand tools 3 3 9 ● Good House Keeping to be ensured combustible Supervisor & CIL 3 2 6
● Property Damage
● Personal fall materials shall be removed form the vicinity. Site Engineer
● Pre-sue checks for hand tools shall be ensured.
● No makeshift arrangement.

• Activity shall be carried out in presence of KRC Projects

Engineer only.
• Lift plan shall be ensured
• Use only experienced personnel shall be deployed.
• Use minimum required personnel.
• Activity shall be carried out as per approved lifting plan.
• Uncontrolled lifting
• Lifting tools & tackles inspection stickers for the lifting KRC Site
• Fall of material • Personal injury /death
3 Panel unloading by F-15 3 4 12 equipment shall be ensured. Supervisor & CIL 3 2 6
• Injury to personnel • Property Damage
• Day light operation only. Site Engineer
• Damage to bulding structure
• Work area shal be barricaded.
• Ensure correct technique of manual handling
• All required PPE must be worn.
• Pinch points the load shall be identified
• Only certified rigger shall be deployed.
• Only TPI certified lifting tools & tackles shall be used.

• Activity shall be carried out in presence of KRC Projects

Engineer only.
• Hydrolack trolly shall be operated by trained pwerosnnel.
• Uneveal ground surface.
• Achiveable ground compaction shall be ensured & KRC Site
Panel shifting by hydlolic • Uncontrolled movemnets • Personal injury /death
4 3 4 12 wooden ply shall be placed underneath the traveling route. Supervisor & CIL 3 2 6
trolly • Fall of panel • Property Damage
• Use minimum required personnel. Site Engineer
• Injury to personnel
• Ensure correct technique of manual handling
• Pinch points the load shall be identified
• Only certified rigger shall be deployed.

● Accumulated debris and other Contractor

Housekeeping & ● Area shall be cleared post job compilation
5 materials ● Personal injury 2 2 4 Supervisor & CIL 2 1 2
Emergency Response ● PTW shall be closed post job completion.
● Tripping / Falling Hazard Site Engineer
 CAIRN INDIA LTD.
JOB SAFETY ANALYSIS
RAJASTHAN FRONTSHEET
OPERATIONS
RISK ASSESSMENT

INSTALLATION / SITE:

JSA REFERENCE No.: DATE: Sheet of

DEPARTMENT: ELECTRICAL JOB SAFETY ANALYSIS TEAM (FIRST NAMED-JSA TEAM LEADER)

PERMIT TO WORK NO.: Name Position

TASK DESCRIPTION:

Cable Tray Fixing

REFERENCES AND ANY OTHER RELEVANT INFORMATION CONFIRMED ALARP

(e.g. P&ID’s, Drawings, Procedures, Work Instructions, Certificates, Special Tools or Equipment) JSA APPROVED BY (Installation / Facility / Site Manager):

Name

REFERENCES AND ANY OTHER RELEVANT INFORMATION Signature

(e.g. P&ID’s, Drawings, Procedures, Work Instructions, Certificates, Special Tools
or Equipment)
Position

Date
 CAIRN INDIA LTD.
JOB SAFETY ANALYSIS
RAJASTHAN WORKSHEET
OPERATIONS
RISK ASSESSMENT
Task description Summary:
JSA Ref No.: Sheet of
4. 5. Residual Risk Evaluation
STEP
1. 2. 3. INITIAL RISK 6.
EXISTING CONTROLS &
ACTIVITY DESCRIPTION POTENTIAL HAZARD HAZARD EFFECT RESPONSIBLE
E P R CONTROLS REQUIRED E P R

● Activity shall be carried out under competent

Area preparation and
● Poor floor condition supervision. Contractor
selection of proper
● Slip and fall to same level ● Certified hand tools shall be use, make shift Supervisor &
1 tools and suitable ● Personal injury 3 3 9 3 1 3
● Damaged to the arrangement shall not adopted for the activity. CIL Site
equipment necessary
equipment ● Good housekeeping shall be ensured at work Engineer
for the task
place.

● Competent personnel shall be ensured.

● Cable tray cover shall be secured properly while
erecting on pie rack.
● Job specific PPE’s (Face Shield, Helmet, Safety
Shoe & hand gloves) shall be ensured
● Tool box talk prior to work to be ensured
● Loose object at height
Cable tray erection ● Green Tag Scaffold shall be ensured
● High wind / rain Contractor
by means of rope & ● 100% tie off shall be ensured.
● Slip materials / hand tools ● Personal Injury Supervisor &
2 installation at top tire 3 3 9 ● in case of high wind / rain activity shall be 3 2 6
falling from height ● Property Damage CIL Site
PR#02 by use of resumed after getting clearance from competent
● Personal fall Engineer
hand tools person.
●
● Good House Keeping to be ensured
combustible materials shall be removed form the
vicinity.
●
● Pre-sue checks for hand tools shall be ensured.
● No makeshift arrangement.

Contractor
Housekeeping & ● Accumulated debris and
● Area shall be cleared post job compilation Supervisor &
3 Emergency other materials ● Personal injury 2 2 4 2 1 2
● PTW shall be closed post job completion. CIL Site
Response ● Tripping / Falling Hazard
Engineer
 CAIRN INDIA LTD.
JOB SAFETY ANALYSIS
RAJASTHAN WORKSHEET
OPERATIONS
RISK ASSESSMENT
Task description Summary:
JSA Ref No.: Sheet of
4. 5. Residual Risk Evaluation
STEP
1. 2. 3. INITIAL RISK 6.
EXISTING CONTROLS &
ACTIVITY DESCRIPTION POTENTIAL HAZARD HAZARD EFFECT RESPONSIBLE
E P R CONTROLS REQUIRED E P R
Area preparation and ● Activity shall be carried out under competent supervision.
● Poor floor condition Contractor
selection of proper tools and ● Certified hand tools shall be use, make shift arrangement shall not
1 ● Slip and fall to same level ● Personal injury 3 3 9 Supervisor & CIL Site 3 1 3
suitable equipment necessary adopted for the activity.
● Damaged to the equipment Engineer
for the task ● Good housekeeping shall be ensured at work place.

● Competent personnel shall be ensured.

● Drill bit & proper positing shall be ensured before use.
● Job specific PPE’s (Face Shield, Helmet, Safety Shoe & hand
gloves) shall be ensured
● Tool box talk prior to work to be ensured
● Flying object dust
● All electrical connections should be routed through 30mA ELCB /
● Flying metal due to broken bit Contractor
Use of hand tools drill ● Personal Injury RCCB for power tools and body earthling for DG sets.
2 ● Noise 3 3 9 Supervisor & CIL Site 3 2 6
machine ● Property Damage ● Industrial socket / plug tops shall be ensured.
● Electrocution Engineer
● Ear plug & nose maskshall be used.
● Fire Hazard
● Good House Keeping to be ensured combustible materials shall be
removed form the vicinity.
● Fire extinguishers shall be placed at hot work area.
● Pre-sue checks for hand tools shall be ensured.
● No makeshift arrangement.
 CAIRN INDIA LTD.
RAJASTHAN OPERATIONS
RISK ASSESSMENT
Prepared By: Christie C.P Sr. Engg. HSE
Prep
Approved By: Prakash Dashputre Sr. Manager HSE, Kiran Mandape Production Manager,
RA Workshop Participants: Steve Burns Construction HSE Manager; Vipul Prajapati Interphase inchargeRJOPS, Hitendra patel Production Manager ; R Dakshinamoorthi Project , N Balakrishnan Construction Manager.

Description : Tie - in 2601 water injection pump suction header.

Gross Risk Evaluation Residual Risk Evaluation
Activity Description Risk Risk Category Mitigation Measures
P I PI P I PI
1. Follow PTW requirements.
2. Depressurisation and draining to be ensured before
starting the activity. 3. Ensure atmospheric test to prevent
1.Exposure to High Temperature Possible moderate 9 High exposure to H2S. Possible Minor 6
4. Heat Resistant PPE to be used. 5.
All the hazards identified shall be comunicated to the
working team during the Tool box talks.
Removal of Blind from
the existing injection 1. Use of certified lifting equipment,
water pump suction 2.Fall of Material Possible Major 12 Extreme 2. Competent Personnel, Possible Minor 6
header (30") 3. Area to be barricaded, Adherence To PTW
1. Ensure PTW requirements.
2. Only Certified scaffolding to be used.
3.Work at Height Possible Major 12 Extreme Possible Minor 6
3. Ensure 100 % Tie-off
4. Barricade the area.
1. Only certified lifting to be used with relevant testing
4.Failure of lifting equipment Possible Major 12 Extreme Possible Minor 6
documents.
1. Fall of heavy materials 1. Use of certified lifting equipment,
2. Competent Personnel,
Possible Major 12 Extreme Unlikely Major 16
3. Area barrication,
4. Adherence To PTW
1. Access route to be marked & communicated.
2. Use of certified lifting equipment,
2. Limited access for lifting vehicles and damage
Possible Major 12 Extreme 3. Competent Personnel, Unlikely Major 16
to personnel/ material
4. Area barrication,
5. Adherence To PTW

1. Certified crane to be used 2. certified tools and takcles

to be used. 3 Certified operators and riggers 4. inspection
of the equipments prior to use. 5 . Area to be barricaded. 6.
There shall be only communication between the crane
operator nd the signal man.7 . approved lifting plan shall
3.crane Operation for lifting of the valve Possible Major 12 Extreme Possible Minor 6
Instalation of 30" Ball be in place.8 Ensure adequate & even load distribution
valve under each jack.9 ensure survey of the overhead
obstacles before crane operations. 10. In case of adverse
weather the Job to be stopped immediately.11. ensure
adequate lighting during the lifting.

1. Use of certified lifting equipment,

4.Fall of Material Possible Major 12 Extreme 2. Competent Personnel, Unlikely Major 16
3. Area to be barricaded, Adherence To PTW
1. Ensure PTW requirements.
2. Only Certified scaffolding to be used.
5.Work at Height Possible Major 12 Extreme Possible Minor 6
3. Ensure 100 % Tie-off
4. Barricade the area.
1. Only certified lifting to be used with relevant testing
6.Failure of lifting equipment Possible Major 12 Extreme Unlikely Major 16
documents.
 CAIRN INDIA LTD.
Gross Risk Evaluation Residual Risk Evaluation
Activity Description Risk Risk Category Mitigation Measures
P IRAJASTHANPI OPERATIONS P I PI
RISK ASSESSMENT
1. Communicate hazards to workers prior to start of work.
7.Pinch points Possible Major 12 Extreme Possible Minor 6
2. Ensure use of adequate PPEs
1. Fall of heavy materials 1. Use of certified lifting equipment,
2. Competent Personnel,
Possible Major 12 Extreme Unlikely Major 16
3. Area barrication,
4. Adherence To PTW
1. Access route to be marked & communicated.
2. Use of certified lifting equipment,
2. Limited access for lifting vehicles and damage
Possible Major 12 Extreme 3. Competent Personnel, Possible Minor 6
to personnel/ material
4. Area barrication,
5. Adherence To PTW

1. Certified crane to be used 2. certified tools and takcles

to be used. 3 Certified operators and riggers 4. inspection
of the equipments prior to use. 5 . Area to be barricaded. 6.
Lifting of the PUB spool, There shall be only communication between the crane
installation of spade with operator nd the signal man.7 . approved lifting plan shall
30" valve. 3.Crane Operation for lifting Possible Major 12 Extreme Possible Minor 6
be in place.8 Ensure adequate & even load distribution
under each jack.9 ensure survey of the overhead
obstacles before crane operations. 10. In case of adverse
weather the Job to be stopped immediately.11. ensure
adequate lighting during the lifting.

1. Ensure PTW requirements.

2. Only Certified scaffolding to be used.
4.Work at Height Possible Major 12 Extreme Possible Minor 6
3. Ensure 100 % Tie-off
4. Barricade the area.
1. Only certified lifting to be used with relevant testing
5.Failure of lifting equipment Possible Major 12 Extreme Unlikely Major 16
documents.
1. Communicate hazards to workers prior to start of work.
6.Pinch points Possible Major 12 Extreme Possible Minor 6
2. Ensure use of adequate PPEs
1. Only Certified Equipments to be used.
1. Personnel Injury Possible Major 12 Extreme 2. Ensure only rated hose to be sued. Unlikely Moderate 12
3. Area to be barricaded.
1. Only Certified Equipments to be used.
Torquing and Detorquing 2.Work at Height Possible Major 12 Extreme 2. Ensure only rated hose to be sued. Unlikely Moderate 12
Activities 3. Area to be barricaded.
1. Only certified lifting to be used with relevant testing
3.Failure of lifting equipment Possible Major 12 Extreme Unlikely Major 16
documents.
1. Communicate hazards to workers prior to start of work.
4.Pinch points Possible Major 12 Extreme Possible Minor 6
2. Ensure use of adequate PPEs
 CAIRN INDIA LTD.
RAJASTHAN OPERATIONS
RISK ASSESSMENT

Prepared on : 08.07.2013

tendra patel Production Manager ; R Dakshinamoorthi Project , N Balakrishnan Construction Manager.

Risk Category Comments

Moderate

Moderate

Moderate

Moderate

High

High

Moderate

High

Moderate

High
 CAIRN INDIA LTD.
Risk Category
RAJASTHAN Comments
OPERATIONS
RISK ASSESSMENT
Moderate

High

Moderate

Moderate

Moderate

High

Miner

Moderate

Moderate

High

Miner
 CAIRN INDIA LTD.
RAJASTHAN OPERATIONS
RISK ASSESSMENT
Prepared By: Christie C.P Sr. Engg. HSE
Prepared on : 08.0
Approved By: Prakash Dashputre Sr. Manager HSE, Kiran Mandape Production Manager,
RA Workshop Participants: Steve Burns Construction HSE Manager; Vipul Prajapati Interphase inchargeRJOPS, Hitendra patel Production Manager ; R Dakshinamoorthi Project , N Balakrishnan Construction Manager.

Description : Tie - in 2602 New injection water filter inlet.

Gross Risk Evaluation Risk Residual Risk Evaluation Risk
Activity Description Risk Mitigation Measures
P I PI Category P I PI Category

1. Follow PTW requirements.

2. Depressurisation and draining to be ensured before
starting the activity. 3. Ensure atmospheric test to prevent
1.Exposure to High Temperature Possible moderate 9 High exposure to H2S. Possible Minor 6 Moderate
4. Heat Resistant PPE to be used. 5.
All the hazards identified shall be comunicated to the
working team during the Tool box talks.
Removal of Blind from
the existing injection filter 1. Use of certified lifting equipment,
inlet header (30") 2.Fall of Material Possible Major 12 Extreme 2. Competent Personnel, Possible Minor 6 Moderate
3. Area to be barricaded, Adherence To PTW
1. Ensure PTW requirements.
2. Only Certified scaffolding to be used.
3.Work at Height Possible Major 12 Extreme Possible Minor 6 Moderate
3. Ensure 100 % Tie-off
4. Barricade the area.
1. Only certified lifting to be used with relevant testing
4.Failure of lifting equipment Possible Major 12 Extreme Possible Minor 6 Moderate
documents.
1. Fall of heavy materials 1. Use of certified lifting equipment,
2. Competent Personnel,
Possible Major 12 Extreme Unlikely Major 16 High
3. Area barrication,
4. Adherence To PTW
1. Use of certified lifting equipment,
2. Limited access for lifting vehicles and damage 2. Competent Personnel,
Possible Major 12 Extreme Unlikely Major 16 High
to personnel/ material 3. Area barrication,
4. Adherence To PTW

1. Certified crane to be used 2. certified tools and takcles

to be used. 3 Certified operators and riggers 4. inspection
of the equipments prior to use. 5 . Area to be barricaded. 6.
There shall be only communication between the crane
operator nd the signal man.7 . approved lifting plan shall
3.Crane Operation for lifting Possible Major 12 Extreme Possible Minor 6 Miner
Alignment and hook up be in place.8 Ensure adequate & even load distribution
of 30" new line with under each jack.9 ensure survey of the overhead
existing header. obstacles before crane operations. 10. In case of adverse
weather the Job to be stopped immediately.11. ensure
adequate lighting during the lifting.

1. Use of certified lifting equipment,

4.Fall of Material Possible Major 12 Extreme 2. Competent Personnel, Possible Minor 6 Moderate
3. Area to be barricaded, Adherence To PTW
1. Ensure PTW requirements.
2. Only Certified scaffolding to be used.
5.Work at Height Possible Major 12 Extreme Possible Minor 6 Moderate
3. Ensure 100 % Tie-off
4. Barricade the area.
1. Only certified lifting to be used with relevant testing
6.Failure of lifting equipment Possible Major 12 Extreme Possible Minor 6 Moderate
documents.
1. Communicate hazards to workers prior to start of work.
6.Pinch points Possible Major 12 Extreme Possible Minor 6 Miner
2. Ensure use of adequate PPEs
 CAIRN INDIA LTD.Risk
Gross Risk Evaluation Residual Risk Evaluation Risk
Activity Description Risk RAJASTHAN OPERATIONS Mitigation Measures
P I PI Category P I PI Category
RISK ASSESSMENT
1. Fall of heavy materials 1. Use of certified lifting equipment,
2. Competent Personnel,
Possible Major 12 Extreme Unlikely Major 16 High
3. Area barrication,
4. Adherence To PTW
1. Use of certified lifting equipment,
2. Limited access for lifting vehicles and damage 2. Competent Personnel,
Possible Major 12 Extreme Unlikely Major 16 High
to personnel/ material 3. Area barrication,
4. Adherence To PTW

1. Certified crane to be used 2. certified tools and takcles

to be used. 3 Certified operators and riggers 4. inspection
of the equipments prior to use. 5 . Area to be barricaded. 6.
There shall be only communication between the crane
Installation of spade
operator nd the signal man.7 . approved lifting plan shall
between 30" valve and 3.Crane Operation for lifting Possible Major 12 Extreme Possible Minor 6 Miner
be in place.8 Ensure adequate & even load distribution
PuB spool.
under each jack.9 ensure survey of the overhead
obstacles before crane operations. 10. In case of adverse
weather the Job to be stopped immediately.11. ensure
adequate lighting during the lifting.

1. Ensure PTW requirements.

2. Only Certified scaffolding to be used.
4.Work at Height Possible Major 12 Extreme Possible Minor 6 Moderate
3. Ensure 100 % Tie-off
4. Barricade the area.
1. Only certified lifting to be used with relevant testing
5.Failure of lifting equipment Possible Major 12 Extreme Possible Minor 6 Moderate
documents.
1. Communicate hazards to workers prior to start of work.
6.Pinch points Possible Major 12 Extreme Possible Minor 6 Miner
2. Ensure use of adequate PPEs
1. Only Certified Equipments to be used.
1. Personnel Injury Possible Major 12 Extreme 2. Ensure only rated hose to be sued. Unlikely Moderate 12 Moderate
3. Area to be barricaded.
1. Only Certified Equipments to be used.
Torquing and Detorquing 2.Work at Height Possible Major 12 Extreme 2. Ensure only rated hose to be sued. Unlikely Moderate 12 Moderate
Activities 3. Area to be barricaded.
1. Only certified lifting to be used with relevant testing
3.Failure of lifting equipment Possible Major 12 Extreme Unlikely Major 16 High
documents.
1. Communicate hazards to workers prior to start of work.
4.Pinch points Possible Major 12 Extreme Possible Minor 6 Miner
2. Ensure use of adequate PPEs
 CAIRN INDIA LTD.
RAJASTHAN OPERATIONS
RISK ASSESSMENT

Prepared on : 08.07.2013

tendra patel Production Manager ; R Dakshinamoorthi Project , N Balakrishnan Construction Manager.

Comments
 CAIRN INDIA LTD.
Comments
RAJASTHAN OPERATIONS
RISK ASSESSMENT
 CAIRN INDIA LTD.
RAJASTHAN OPERATIONS
RISK ASSESSMENT
Prepared By: Christie C.P Sr. Engg. HSE
Prepared on : 08.07.2013
Approved By: Prakash Dashputre Sr. Manager HSE, Kiran Mandape Production Manager,
RA Workshop Participants: Steve Burns Construction HSE Manager; Vipul Prajapati Interphase inchargeRJOPS, Hitendra patel Production Manager ; R Dakshinamoorthi Project , N Balakrishnan Construction Manager.

Description : Tie - in 2604 water injection pump discharge header.

Gross Risk Evaluation Risk Residual Risk Evaluation Risk
Activity Description Risk Mitigation Measures Comments
P I PI Category P I PI Category

1. Follow PTW requirements.

2. Depressurisation and draining to be ensured before
starting the activity. 3. Ensure atmospheric test to prevent
moder
1.Exposure to High Temperature Possible 9 High exposure to H2S. Possible Minor 6 Moderate
ate
4. Heat Resistant PPE to be used. 5.
All the hazards identified shall be comunicated to the
working team during the Tool box talks.
1. Use of certified lifting equipment,
2.Fall of Material Possible Major 12 Extreme 2. Competent Personnel, Possible Minor 6 Moderate
3. Area to be barricaded, Adherence To PTW
1. Ensure PTW requirements.
2. Only Certified scaffolding to be used.
3.Work at Height Possible Major 12 Extreme Possible Minor 6 Moderate
3. Ensure 100 % Tie-off
4. Barricade the area.
Removal of 24" valve
1. Only certified lifting to be used with relevant testing
from the existing 4.Failure of lifting equipment Possible Major 12 Extreme Possible Minor 6 Moderate
documents.
injection water discharge
header.
1. Certified crane to be used 2. certified tools and takcles
to be used. 3 Certified operators and riggers 4. inspection
of the equipments prior to use. 5 . Area to be barricaded. 6.
There shall be only communication between the crane
operator nd the signal man.7 . approved lifting plan shall
5.Crane Operation for lifting Possible Major 12 Extreme Possible Minor 6 Moderate
be in place.8 Ensure adequate & even load distribution
under each jack.9 ensure survey of the overhead
obstacles before crane operations. 10. In case of adverse
weather the Job to be stopped immediately.11. ensure
adequate lighting during the lifting.

1.certified lifting gears to be used. 2.

MODE
6.Use of Manual lifting gears Possible 12 Extreme Certified riggers 3. Possible Minor 6 Miner
RATE
inspection of the equipments prior to use.
1. Fall of heavy materials 1. Use of certified lifting equipment,
2. Competent Personnel,
Possible Major 12 Extreme Unlikely Major 16 High
3. Area barrication,
4. Adherence To PTW
1. Access route to be marked & communicated.
2. Use of certified lifting equipment,
2. Limited access for lifting vehicles and damage
Possible Major 12 Extreme 3. Competent Personnel, Unlikely Major 16 High
to personnel/ material
4. Area barrication,
5. Adherence To PTW

Instalation of 24" pre

 Gross Risk Evaluation CAIRNRiskINDIA LTD. Residual Risk Evaluation Risk
Activity Description Risk RAJASTHAN OPERATIONS Mitigation Measures Comments
P I PI Category P I PI Category
RISK ASSESSMENT
1. Certified crane to be used 2. certified tools and takcles
to be used. 3 Certified operators and riggers 4. inspection
of the equipments prior to use. 5 . Area to be barricaded. 6.
There shall be only communication between the crane
operator nd the signal man.7 . approved lifting plan shall
3.crane Operation for lifting Possible Major 12 Extreme Possible Minor 6 Moderate
Instalation of 24" pre be in place.8 Ensure adequate & even load distribution
fabricated pipes spool. under each jack.9 ensure survey of the overhead
obstacles before crane operations. 10. In case of adverse
weather the Job to be stopped immediately.11. ensure
adequate lighting during the lifting.

1. Use of certified lifting equipment,

4.Fall of Material Possible Major 12 Extreme 2. Competent Personnel, Unlikely Major 16 High
3. Area to be barricaded, Adherence To PTW
1. Ensure PTW requirements.
2. Only Certified scaffolding to be used.
5.Work at Height Possible Major 12 Extreme Possible Minor 6 Moderate
3. Ensure 100 % Tie-off
4. Barricade the area.
1. Only certified lifting to be used with relevant testing
6.Failure of lifting equipment Possible Major 12 Extreme Unlikely Major 16 High
documents.
1. Communicate hazards to workers prior to start of work.
7.Pinch points Possible Major 12 Extreme Possible Minor 6 Moderate
2. Ensure use of adequate PPEs
1. Fall of heavy materials 1. Use of certified lifting equipment,
2. Competent Personnel,
Possible Major 12 Extreme Unlikely Major 16 High
3. Area barrication,
4. Adherence To PTW
1. Access route to be marked & communicated.
2. Use of certified lifting equipment,
2. Limited access for lifting vehicles and damage
Possible Major 12 Extreme 3. Competent Personnel, Unlikely Major 16 High
to personnel/ material
4. Area barrication,
5. Adherence To PTW

1. Certified crane to be used 2. certified tools and takcles

to be used. 3 Certified operators and riggers 4. inspection
of the equipments prior to use. 5 . Area to be barricaded. 6.
There shall be only communication between the crane
operator nd the signal man.7 . approved lifting plan shall
3.crane Operation for lifting of the valve Possible Major 12 Extreme Possible Minor 6 Moderate
Installation of 24" valve be in place.8 Ensure adequate & even load distribution
with positive isolation. under each jack.9 ensure survey of the overhead
obstacles before crane operations. 10. In case of adverse
weather the Job to be stopped immediately.11. ensure
adequate lighting during the lifting.

1. Use of certified lifting equipment,

4.Fall of Material Possible Major 12 Extreme 2. Competent Personnel, Unlikely Major 16 High
3. Area to be barricaded, Adherence To PTW
1. Ensure PTW requirements.
2. Only Certified scaffolding to be used.
5.Work at Height Possible Major 12 Extreme Possible Minor 6 Moderate
3. Ensure 100 % Tie-off
4. Barricade the area.
1. Only certified lifting to be used with relevant testing
6.Failure of lifting equipment Possible Major 12 Extreme Unlikely Major 16 High
documents.
1. Communicate hazards to workers prior to start of work.
7.Pinch points Possible Major 12 Extreme Possible Minor 6 Moderate
2. Ensure use of adequate PPEs
 Gross Risk Evaluation CAIRNRiskINDIA LTD. Residual Risk Evaluation Risk
Activity Description Risk RAJASTHAN OPERATIONS Mitigation Measures Comments
P I PI Category P I PI Category
RISK ASSESSMENT
1. Only Certified Equipments to be used.
1. Personnel Injury Possible Major 12 Extreme 2. Ensure only rated hose to be sued. Possible Minor 6 Miner
3. Area to be barricaded.
1. Ensure PTW requirements.
2. Only Certified scaffolding to be used.
Torquing and Detorquing 2.Work at Height Possible Major 12 Extreme
3. Ensure 100 % Tie-off
Possible Minor 6 Miner
Activities 4. Barricade the area.
1. Only certified lifting to be used with relevant testing
6.Failure of lifting equipment Possible Major 12 Extreme Possible Minor 6 Miner
documents.
1. Communicate hazards to workers prior to start of work.
7.Pinch points Possible Major 12 Extreme Possible Minor 6 Miner
2. Ensure use of adequate PPEs