248083201-1 R6 (OpMan Remote 2 Series) Letter
248083201-1 R6 (OpMan Remote 2 Series) Letter
248083201-1 R6 (OpMan Remote 2 Series) Letter
Operating Manual
Copyright © 2004-2008 by Lighthouse Worldwide Solutions. All rights reserved. No part of this
document may be reproduced by any means except as permitted in writing by Lighthouse
Worldwide Solutions.
The information contained herein constitutes valuable trade secrets of Lighthouse Worldwide
Solutions. You are not permitted to disclose or allow to be disclosed such information except as
permitted in writing by Lighthouse Worldwide Solutions.
The information contained herein is subject to change without notice. Lighthouse Worldwide
Solutions is not responsible for any damages arising out of your use of the LMS program.
REMOTE 2012, 3012, 5012, 3102, 5102™ are trademarks of Lighthouse Worldwide Solutions.
Microsoft®, Microsoft Windows©, and Excel© are trademarks of Microsoft Corporation.
UL 61010A-1 – UL Standard for Safety Electrical Equipment for Laboratory Use; Part 1: General Requirements.
Replaces UL 3101-1
Supplementary information: The product herewith complies with the requirements of the Low Voltage
Directive 73/23/EEC amended by Directive 93/68/EEC and the EMC Directive 89/336/EEC amended by Directive
93/68/EEC, and carries the CE marking accordingly.
Table of Contents
Chapter 2 Introduction
Overview ........................................................................................................................ 2-1
Description ..................................................................................................................... 2-1
Accessories .................................................................................................................... 2-2
REMOTE Specifications ............................................................................................... 2-3
Chapter 4 Programming
General ........................................................................................................................... 4-1
DIP Switches .................................................................................................................. 4-1
DIP Switch Settings ....................................................................................................... 4-2
GENERAL DEFINITIONS ............................................................................... 4-2
Time:Range ........................................................................................................ 4-2
Index
This manual describes the detailed operation and use of the Lighthouse
REMOTE 2 Series Airborne Particle Counters.
www.golighthouse.com
[email protected]
248083201-1 Rev 6 i
Lighthouse REMOTE 2012, 3012, 5012, 3102, 5102 Operating Manual
ii 248083201-1 Rev 6
00
1 General Safety
Safety Warnings and cautions are used throughout this manual. Familiarize
Considerations yourself with the meaning of a warning before operating the particle
counter. All warnings will appear in the left margin of the page next to
the subject or step to which it applies. Take extreme care when doing
any procedures preceded by or containing a warning.
Laser Safety This product contains a laser-based sensor that is a Class 1 product (as
Information defined by 21 CFR, Subchapter J of the Health and Safety Act of 1968)
when used under normal operation and maintenance. Service
procedures on the sensor can result in exposure to invisible radiation.
Service should be performed only by factory-authorized personnel.
The particle counter has been evaluated and tested in accordance with
EN 610109-1:1993, "Safety Requirements For Electrical Equipment
for Measurement, Control, and Laboratory Use" and IEC 825-1:1993,
"Safety of Laser Products".
Electrostatic
Safety
Information
2 Introduction
Description The 2012 instrument is manufactured to count particles at 0.2 and 0.3
micron, the 3012 counts particles at 0.3 and 0.5 micron and the 5012
model counts particles at 0.5 and 5.0 microns at 0.1 CFM. The 3102
model counts at 0.3 and 0.5 micron and the 5102 model counts particles
at 0.5 and 5.0 microns at 1.0 CFM.
The particle counter uses laser diode light source and collection optics
for particle detection. The collection optics collect and focus light
scattered by the particles onto a photo diode that converts the bursts of
light into electrical pulses. The pulse height is a measure of particle
size. Pulses are counted and their amplitude is measured for particle
sizing.
Accessories You can order several accessories to tailor the instrument to your
needs. These accessories are listed below.
• Sample Tubing
• 0.1Pm Purge Filter Assembly 0.1 or 1.0 CFM Flow Rate with
Tubing
REMOTE
Specifications
Size Ranges, 2012 0.2 - 2.0
Size Ranges, 3012/3102 0.3 - 10.0Pm
Size Ranges, 5012/5102 0.5 - 10.0μm
Channel Thresholds, 2012 0.2, 0.3μm
Ch. Thresholds, 3012/3102 0.3, 0.5μm
Ch. Thresholds, 5012/5102 0.5, 5.0μm
Flow Rate, 2012/3012/5012 0.1 CFM (2.83 LPM)
Flow Rate, 3102/5102 1.0 CFM (28.3 LPM)
Counting Efficiency 50% (per JIS)
Laser Source Laser Diode
Zero Count Level <1 count/5 minutes (per JIS)
Vacuum Requirements External Vacuum >18" (45.7 cm) of Hg
Calibration NIST Traceable
Communication Modes 4-20mA: Ch1, Ch2
Alarms Ch1, Ch2 Count Overflow Alarm
Alerts Service Alert
Enclosure Stainless steel
Power Instrument Power: +6V to +30VDC
Loop Power: +15V to +30VDC
Dimensions 1.7" (L) x 4.2" (W) x 2.5" (H) [4.3 x 10.7 x.
6.3 cm]
Weight 12.5 oz (0.35 kg)
Operating Temp/RH 50° F to 104° F (10° C to 40° C) / 20% to 95%
non-condensing
Storage Temp/RH 14° F to 122° F (-10° C to 50° C) / Up to 98%
non-condensing
Table 2-1 Specifications
3 Getting Started
Unpacking The instrument is thoroughly inspected and tested at the factory and is
and Initial ready for use upon receipt.
Inspection When received, inspect the shipping carton for damage. If the carton is
damaged, notify the carrier and save the carton for carrier inspection.
Inspect the unit for broken parts, scratches, dents, or other damage.
Verify the contents of the package against the packing list.
If the carton is not damaged, keep it for reshipment when you return the
instrument for the annual factory calibration.
Shipping Should it become necessary to return the unit to the factory for any
Instructions reason, be sure to contact Customer Service and obtain a Return
Merchandise Authorization (RMA) number. Reference this number on
all shipping documentation and purchase orders. After receipt of the
return number, follow the shipping instructions provided below:
Connections
Inlet fitting
Programming
for external Port
vacuum
Installation Your instrument(s) can be easily prepared for use by performing the
steps below. Depending on the unit’s output, each instrument can be
located up to 1000 feet (330 meters) from the counting device.
1. Locate instrument(s) in areas to be sampled.
2. Attach barbed fitting to top inlet.
Data Port Connector J10 on the bottom of the instrument is used to communicate
with your Facility Management System. Signals at this port include two
4-20mA data channels, an external alarm channel, power and ground.
Table 3-1 J10 with Status Data Connector Pinouts
Applications Figure 3-10 and Figure 3-11 illustrate how to wire J10 for a two-wire or
a three-wire system.
When feature is
available, pin 5
is STATUS
When feature is
available, pin 5
is STATUS
4 Programming
DIP Switches The DIP switches are behind a panel under the Data connector J10.
Remove the two Phillips head screws to expose the DIP switches.
1 2 3 4 5 6 7 8
Switch
Numbers
At Startup:
These settings affect time and range only. All other parameters, such
as Alarm Value and Suppress Alarms, are left at their previous settings.
If the user chooses DIP switch combinations other than the ones
specified above, the unit will default to a sample time of 300 seconds,
Range1 and Range2 to 100,000 counts.
2. Set the DIP Switches to the desired Time and Range, using the
information above.
Programming
Port
8 1
1 TX 2
2 RX 3
8 Ground 5
3. Connect the DB-9 end of the cable to a COM (Serial) Port on your
computer.
During the first 20 seconds after power is applied, the unit waits for
programming commands. If no commands are received within that
time, the instrument recalls its last stored parameters (or default
settings) and continues to use them.
The instrument waits another 20 seconds for the next command and the
process repeats for each command that is sent. After the last command,
the timer times out and the instrument is loaded with the commands
that were issued. Old parameters are used if they were not modified
during this session.
Once programmed, the instrument retains its settings until they are
modified. The user can set DIP Switch 8 to ON (UP, 1) to eliminate the
20 second timer when the unit is next powered up.
Note: Upper case V. 3. Type: <V> -- this is Verbose mode. This must be the first
The < and > characters are command sent if you wish to see responses from the
needed; they mark the
beginning and end of the
instrument
command.
4. Type: <?> -- the unit’s current settings are displayed.
<?>
Flow Rate = 0.1 cfm
Sample Time = 5 secs
Range1= 10000.
Range2= 1000.
Service High = 3000 mV
Service Low = 145 mV
Alarm Channel = 1
Alarm Threshold = 1000 counts
Suppress Alarms = 2
Channel 1 = 0.3
Channel 2 = 0.5
<m1>
*** User Menu ***
6. The instrument will wait 20 seconds after the last command is sent,
then begin sampling
Command Structure
The commands are defined as single case-sensitive ASCII characters.
Format is defined as shown on page 8.
Handshake
Upon execution of the command, and assuming you have typed <V>
for Verbose, the REMOTE instrument will send a response based on
the value of the counts, suppress alarms, and alarm status. Examples of
responses are listed below:
-or-
When the unit is powered up, it sets up the counters and timers, and
starts reporting data. The data will be similar to this example:
Protocol
Protocol is defined through an RS-232 interface. The hardware
protocol is defined as:
Data Bits: 8
Stop Bits: 1
Parity: None
Command Set
VERBOSE MODE
<?>
Type:
<?>
Response:
<?>
Flow Rate = 0.1 cfm
Sample Time = 5 secs
Range1= 10000.
Range2= 1000.
Service High = 3000 mV
Service Low = 145 mV
Alarm Channel = 1
Alarm Threshold = 1000 counts
Suppress Alarms = 2
Channel 1 = 0.3
Channel 2 = 0.5
<m1>
Type:
<m1>
Response:
<m1>
*** User Menu ***
START Counting
<sa>
This will start the device’s counting mode. When implemented, the
unit will wait until the sample time passes before displaying the sample
data.
Type:
<sa>
Response:
<sa>START
Sample: ch1-2: 0, 0 Range1= 10000, Range2= 5000.
Sample: ch1-2: 0, 0 Range1= 10000, Range2= 5000.
STOP Counting
<sb>
Type:
<sb>
Response:
<sb>STOP
<gv>
Type:
<gv>
Response:
Note: Range 1 should <ra#> -- sets upper range of channel 1 where # is the range value
always be greater than or
equal to Range 2; Range 2 <rb#> -- sets upper range of channel 2 where # is the range value
should never be greater
than Range 1.
Sets upper limit to counting range. The upper limit will be equal to
When using the DIP switch 20mA, and the lower range will always be 0 counts = 4 mA. If the
programming, both counts exceed range limit, the counts will be set to the range limit. The
channels are set to the
same range value.
maximum range is 10,000,000.
Type:
<ra10000>
Response:
<ra10000>Range1= 10000.
Type:
<rb7500>
Response:
<rb7500>Range2= 7500.
Type:
<ta30>
Response:
<aa#>
Type:
<aa1>
Response:
<aa1>Alarm Channel= 1
<ab#>
Sets Alarm High count threshold for the configured alarm channel.
Value # must be less than range in order to set the threshold. Set the
value to 0 (zero) to disable alarm.
If the count for the configured alarm channel exceeds the threshold
then:
Type:
<ab1000>
Response:
Note: The field bk= 429 In this example, the Alarm Suppress is disabled (0).
in this example is the
"backlight" function which secs=1: ch1-2: 285, 48 , bk= 429
is a measurement of secs=2: ch1-2: 487, 89 , bk= 429
scattered light in the
secs=3: ch1-2: 1699, 1033 , bk= 1049
instrument. See
secs=4: ch1-2: 2572, 1320 , bk= 434
SET_SERVICE_HIGH and
SET_SERVICE_LOW secs=5: ch1-2: 3337, 1575 , bk= 429
<ae#>
Sets the alarm suppression for the configured alarm channel. The
number of alarm conditions have to be greater than # in order to turn on
the Alarm Relay.
For example, if Alarm Suppress is set to 2, then the device won’t report
an alarm condition via the external alarm output or the flashing service
light until the 3rd consecutive alarm condition.
Type:
<ae2>
Response:
<ae2>Suppress Alarms = 2
<ae2>Suppress Alarms = 2
Note: The "alarm alert" secs=1: ch1-2: 697, 131 , bk= 439, alarm alert.
(in boldface) doesn’t secs=2: ch1-2: 1215, 227 , bk= 434, alarm alert.
display until after the 3rd secs=3: ch1-2: 1505, 302 , bk= 439, alarm alert.
consecutive alarm
condition; the external Sample: ch1-2: 1505, 302 Range1= 10000, Range2= 5000.
alarm light goes on at this
Alarms: Threshold= 1000, Channel= 1, # in a row=4
point as well.
Service High Service High and Service Low are the voltage levels at which the
and Service Service Light will go on. Those levels are compared to the "Backlight"
measurement (seen as the bk= 1455 field) in every sample period. If
Low the Backlight measurement is greater than Service High or less than
Service Low, then:
Note: The "normal" • the service alert appears as seen in the following Hyperterminal
levels seen in these "bk" Service Alert example:
fields are examples only
and are not necessarily
what you will see with your • J10 pins 1 and 2 (Chans 1 and 2) = 2mA
instrument.
• the Service Light is turned on
Type:
<ms>
Response:
<ms>
*** Service Menu ***
<ia> Don't show 1 sec data
<ib> Show 1 sec data
<gb> Get Bkgnd
<ia>
Type:
<ia>
Response:
After starting the counter with <sa>, the device will wait until the
sample time interval passes before displaying the first sample.
<ib>
Type:
<ib>
Response:
After starting the counter with <sa>, the device will show the samples
collecting every second.
<gb>
5 Technical Data
Control
Design
Output
Start Alarm Counts
Figure 5-1 States for the 3012, 5012, 3102, 5102 Particle Counter
START
• Starts microprocessor, and initializes hardware.
SETUP
• If DIP Switches all = 0 ==> Program Mode:
With the DIP switches set with this value, the instrument will start
up immediately using the last stored parameters.
Startup Example:
COUNT
The instrument uses setup parameters to run, collect data, and output
count and alarm data. 0 counts will be represented by 4mA, and counts
equal to upper range will equal 20mA. The current output will have a
direct linear relationship to the range.
• Vout= Iout(R-load)
TIMER
Keeps track of time relative to sample seconds, and outputs sample data
every SampleSecs.
OUTPUT
• Counts are output on CH1 and CH2 lines in 4-20 mA current.
ALARM
If the CH1 or CH2 count exceeds the programmed ALARM threshold,
SERVICE ALERT
If the service/background light voltage is greater than the Service High,
or less than Service Low limits, then:
EXTERNAL ALARM
An ALARM condition, as described above, also closes a relay inside
the instrument. Contacts of that relay are connected to the DATA
connector, pins 8 (-) and 9 (+). The user may use an external power
supply and a buzzer or light stick to provide local indication of an
alarm condition. The contacts are rated at 40VDC, 1A maximum.
6 Maintenance
Procedures
Introduction This chapter provides instructions for routine maintenance that may be
required for your REMOTE 2012, 3012, 5012, 3102 or 5102
instrument.
Purge Count This section will provide you with the procedure to check the counter
Test for zero counts. A purge filter must be attached to the instrument and
six (6) five (5) minute samples must be taken. There should be no more
than 1 count on average per five-minute sample.
5. Run the 30-minute sample. This time allows the unit to warm up
and purge any residual particles that might be inside the
instrument.
6. Stop sampling.
7. Program the unit for 5-minute sample time and 10-second hold.
10. If the instrument has met the requirement of the Purge Count test,
return the instrument to its normal location and operating status.
Fault Isolation If the instrument does not pass the Purge Count test, please perform the
following procedure:
2. If sporadic counts over all channels are occurring, the unit may
still have particles inside it. Allow the unit to sample overnight
with the purge filter attached before retesting it. If the counts are
still high after the overnight purge, call Lighthouse Technical
Support for assistance.
A Limited Warranty
Limitation Of Warranties: STRICT LIABILITY, OR PRODUCT LIABILITY CLAIM
AND BUYER AGREES TO WAIVE SUCH CLAIMS. LWS’s
SOLE AND EXCLUSIVE LIABILITY AND BUYERS SOLE
A. Lighthouse Worldwide Solutions (LWS) warrants that all AND EXCLUSIVE REMEDY, FOR ANY
equipment shall be free from defects in material and NONCONFORMITY OR DEFECT IN THE PRODUCTS OR
workmanship under normal use for a period of two years from ANYTHING DONE IN CONNECTION WITH THIS
date of shipment to Buyer except that LWS does not warrant that CONTRACT, IN TORT, (INCLUDING NEGLIGENCE),
operation of the software will be completely uninterrupted or CONTRACT, OR OTHERWISE, SHALL BE AS SET FORTH
error free or that all program errors will be corrected. Buyer shall IN THE SUBSECTION A HEREOF AS LIMITED BY
be responsible for determining that the equipment is suitable for SUBSECTION B HEREOF. THIS EXCLUSIVE REMEDY
Buyer’s use and that such use complies with any applicable SHALL NOT HAVE FAILED OF ITS ESSENTIAL PURPOSE
local, state, or federal law. Provided that Buyer notifies LWS in (AS THAT TERM IS USED IN THE UNIFORM
writing of any claimed defect in the equipment immediately COMMERCIAL CODE) PROVIDED THAT THE SELLER
upon discovery and any such equipment is returned to the REMAINS WILLING TO REPAIR OR REPLACE
original shipping point, transportation charges prepaid, within DEFECTIVE EQUIPMENT (AS DEFINED IN SUBSECTION
two years from date of shipment to Buyer and upon examination A) WITH A COMMERCIALLY REASONABLE TIME
LWS determines to its satisfaction that such equipment is AFTER RECEIVING SUCH EQUIPMENT. BUYER
defective in material or workmanship, i.e. contains a defect SPECIFICALLY ACKNOWLEDGES THAT SELLER’S
arising out of the manufacture of the equipment and not a defect PRICE FOR THE EQUIPMENT IS BASED UPON THE
caused by other circumstances, including, but not limited to LIMITATIONS OF LWS’S LIABILITY AS SET FORTH IN
accident, misuse, unforeseeable use, neglect, alteration, THIS CONTRACT.
improper installation, improper adjustment, improper repair, or
improper testing, LWS shall, at its option, repair or replace the
equipment, shipment to Buyer prepaid. LWS shall have
reasonable time to make such repairs or to replace such
Warranty Of Repairs After
equipment. Any repair or replacement of equipment shall not Initial Two (2) Year Warranty:
extend the period of warranty. If the Instrument is modified or in
any way altered without the explicit written consent of LWS then
the warranty is null and void. This warranty is limited to a period A. Upon expiration of the initial two-year warranty, all parts and
repairs completed by an authorized Lighthouse repair technician
of two years, except as noted below, without regard to whether
are subject to a six (6) month warranty.
any claimed defects were discoverable or latent on the date of
shipment. The length of warranty for pumps in hand held particle
B. Other than the above, LWS makes no warranty of any kind,
counters is one (1) year. Batteries and accessories with all
expressed or implied, except that the products manufactured and
products are warranted for one (1) year. Fuses and purge filters sold by LWS shall be free from defects in materials and
carry no warranty. If a third party battery is used in the product,
workmanship and shall conform to LWS’s specifications; Buyer
the product warranty is null and void. If the battery is charged by
assumes all risk and liability resulting from use of the products
a third party battery charger the battery warranty is null and void. whether used singly or in combination with other products. If
instrument is modified or in any way altered without the explicit
B. If Buyer shall fail to pay when due any portion of the purchase
price or any other payment required from Buyer to LWS under written consent of LWS, then the warranty is null and void.
this contract or otherwise, all warranties and remedies granted
C. WARRANTY REPAIRS SHALL BE COMPLETED AT THE
under this Section may, at LWS’s option, be terminated. FACTORY, BY AN AUTHORIZED SERVICE LOCATION,
BY AN AUTHORIZED SERVICE TECHNICIAN, OR ON
C. THE FOREGOING WARRANTY IS EXCLUSIVE AND IN
LIEU OF ALL OTHER REPRESENTATIONS, WARRANTIES SITE AT BUYER’S FACILITY BY A LIGHTHOUSE
AUTHORIZED EMPLOYEE. BUYER PAYS FREIGHT TO
AND COVENANTS, EXPRESS OR IMPLIED WITH
FACTORY; SELLER WILL PAY STANDARD RETURN
RESPECT TO THE EQUIPMENT AND ANY DEFECTS
THEREIN OF ANY NATURE WHATEVER, INCLUDING FREIGHT DURING THE WARRANTY PERIOD. BUYER
MAY SELECT A FASTER METHOD OF SHIPMENT AT ITS
AND WITHOUT LIMITATION WARRANTIES OF
OWN EXPENSE.
MERCHANTABILITY OR FITNESS FOR A PARTICULAR
PURPOSE. LWS SHALL NOT BE LIABLE FOR, AND
BUYER ASSUMES ALL RISK OF, ANY ADVICE OR
FAILURE TO PROVIDE ADVICE BY LWS TO BUYER
REGARDING THE EQUIPMENT OR BUYERS USE OF THE
SAME. UNDER NO CIRCUMSTANCES SHALL LWS BE
LIABLE TO BUYER UNDER ANY TORT, NEGLIGENCE,
Index
Calibration 2-3 F
Channel Threshold 2-3
Collection Optics 2-2 Flow Rate 2-3
P U
Particle Detection 2-2 Unpacking 3-1
Particles, sizes 2-1
Power 2-3 V
Power Up, DIP Switches = 0 4-6
Programming Vacuum Requirements 2-3
DIP Switches 4-2 Verbose Mode 4-9
S W
Safety 1-1, 6-1 Warning
Electrostatic safety information 1-2 Electrostatic Discharge 1-2
Laser safety information 1-1 Infrared Radiation 1-1
Weight 2-3
Z
Zero Count Check
Troubleshooting 6-2
Zero Count Level 2-3