Image Dimension

Measurement System
NEW IM-7500

INSTANT MEASUREMENT
 NEW

"Just Place and Press"

Evolved Even Further
❙T
 he automatic measurement function allows
all the settings to be done in one click
❙M
 easurements can be performed without
switching programs

2
3
 Fuss-Free Measurements
The "New Standard"
for the Manufacturing Industry

NEW
Image Dimension
Measurement System
IM-7500

Pressed part Lathe processing and cutting

4
 Measurements Performed in
Seconds
Measurements of up to 99 dimensions can be completed in seconds.

Intuitive Interface
That Anyone Can Use
Just pressing the Measure button allows the user to acquire a stable
measurement result.

Measurement Results Are

Automatically Recorded
Automatically saves measurement data and creates inspection reports.

Machined part Resin mould Spring Die cast part

5
 Common Problems with Dimensional Measurements

Conventional Measurement Tools

Optical comparator Measuring microscope Optical CMM

Caliper Micrometer

Profile measurement system

SLOW
❙ Adjusting complex fixtures for part placement and datum setup is time consuming
❙ An increase in the number of targets or measurement points can mean an
exponential increase in required time
❙ Data management and creating inspection reports can be tedious

INCONSISTENT
❙ Differences in the way the tool is used can result in inconsistent measurements
❙ Changes in focus due to setup by different operators result in inconsistent values
❙ Measurements rely heavily on operator judgement and experience

COMPLICATED
❙ Learning how to operate the measuring instrument takes time
❙ Operator error easily occurs during measurement, especially radius inspection
❙ Dimensions requiring virtual lines or points add a layer of complexity

6
The IM-7500 Solves These Problems by Consolidating
Conventional Tools into a Single System.

FAST
❙ No time consuming positioning work or datum setup required
❙ Measure up to 99 dimensions on up to 100 parts with the push of a button
❙ Automatically saves measurement data and creates inspection reports

CONSISTENT
❙ Automatically identifies measurement points, ensuring that the same
measurement results are obtained each time
❙ Automatic focal adjustment prevents inconsistent values
❙ The simple place-and-press operation means consistent measurement
results regardless of the operator

EASY
❙ Easily set up measurements with just a few clicks
❙ Setting up virtual lines and points is just as simple
❙ No measurement expertise is required to measure parts

7
Advantages FAST

Measurements Performed in Seconds

Step 1
Place

Step 2
Press

8
Automatic Recognition of Position and Orientation

The location and orientation of the part

placed on the measurement stage are
automatically detected. No need for precise
positioning of the part.

Parts can be measured no matter where they are placed within the field
of view

Measurements Performed in Seconds

There is no need to measure each part individually when you can measure up to 99 dimensions on up to
100 parts simultaneously.

Drawing Measurement result

Different Parts are Identified and Measured Without

Changing Profiles

There is no need to select the programs for

each part on the stage, multiple parts can
now be identified and measured without
needing to search for their profiles.

9
Advantages CONSISTENT

Eliminate Operator Error

Problems with Conventional Methods

Positioning errors Focus errors Skill level errors

Resolved with the IM-7500

No positioning Automated focus Consistent results

required adjustment regardless of operator

10
Automated Focus Adjustments

The IM-7500 is equipped with a specifically designed optical lens with a large depth of field. It also
automatically brings measurement points into focus. This is useful for parts with uneven surfaces, where
all of the measurement areas cannot be brought into focus at the same time.

Parts with large height differences The focus is automatically

adjusted for measurement

Only the upper image is in focus. Only the lower image is in focus.

Automatic Edge Detection

❙ Sub-pixel processing One pixel of the light

receiving element

By splitting each pixel into 100 or more

sub-pixels, the IM-7500 is able to provide a
wide field-of-view while maintaining its
high-precision measurement capability.
Without sub-pixel processing With sub-pixel processing

❙ Shape processing

Lines and circles are detected using a least square fitting of 100 or more*
detection points.

*There may be less than 100 points depending on the shape.

❙ Automatic identification of burrs and chips

Burrs and chips found in the detection area are automatically recognised
and excluded from the fitting process as abnormal locations. It is also
possible to set the system to flag the measurement when burrs or chips
are found that are larger than the threshold.

11
Advantages EASY

Easily Set up Measurements with Just a Few Clicks

Step 1
Step 2 Select tools
Select the measurement area

12
Easily Program Parts

Just select the desired tool from the menu and use the mouse to define the tool on the part. Settings are
easy to make with intuitive mouse operations while verifying the image of the entire part.

A Wide Range of Virtual Measurement Tools

Even complicated measurements using

centre lines and other virtual lines that are
difficult to handle with conventional
measurement systems can be set with
intuitive clicks while viewing the screen.

The Automatic Measurement Function Allows One-Click Setup

This new function truly achieves "place and Simply select the
measurement condition check
press" operation. Simple dimensions can be boxes
measured without any prior setup by simply
selecting the types of measurements expected.
Anyone can use it right away, just as they would
use a caliper or micrometer.

13
Advantages EASY

Automatic Inspection Reports

14
Automatically Calculate Cp and Cpk

The system automatically calculates and

displays key statistical values for each
measurement item including OKs, NGs,
maximum point, minimum point, average,
(sigma, 3sigma, 6sigma) Cp, Cpk, and
others. Processing capability
management by lot is also possible.

Immediate Feedback on Trends and Variations

Built-in trend graph and histogram functions

allow for verification of trends and variations
such as those detailed below in each
measured item using graphs.
This makes it easy to visualize trends when
measured values are gradually decreasing,
variation is growing larger, or measured
values are fluctuating in a cyclical manner.

Complete Inspection Reports in Seconds

IM-7500 measurement results can be

automatically transfered to specific
spreadsheet software on a PC.

Profiles Are Also Automatically Aggregated

Records not only the measurement results, but
also the profiles of measured parts. This allows
for changes in appearance to be visualised in a
way that cannot be achieved using
measurement results alone.

15
16
Advanced Technologies for
Achieving Place-and-Press
Measurement

Large Diameter Telecentric Lenses

No extreme focus adjustment or

positioning required

Programmable Ring-Illumination Unit

Accurately extracts edges with optimal

lighting conditions

Light Probe Unit

New technology allows measurements of

features at specific heights

Large High Speed/High Precision Stage

Measurement volume of up to
300 × 200 mm

17
 Advanced Technologies for Achieving Place-and-Press Measurement

Large Diameter Telecentric Lenses

No Extreme Focus Adjustment or Positioning Required

18
Clear Focus Regardless of Height Differences

The IM-7500 is equipped with a specially

designed lens with a large depth of field.
This ensures accurate measurements despite
height differences on the part.

Zoom lens IM-7500

Apparent Feature Size Not Affected by Height Differences

The IM-7500 is equipped with telecentric

lenses, which means that the image is not
affected by the height differences of the
part. This enables accurate measurements
of parts with uneven surfaces.

Zoom lens IM-7500

Reduced Distortion Throughout the Entire Field of View

The IM-7500 is equipped with a low distortion

lens designed to not only minimise distortion
near the centre, but also at the outer reaches
of the field of view. This allows parts to be
measured accurately despite its location on
the stage.

Zoom lens IM-7500

19
 Advanced Technologies for Achieving Place-and-Press Measurement

Large High Speed/High Precision Stage

Measurement Volume of up to 300 × 200 mm

20
300 x 200 mm Field of View, 3x Faster Stage Movement

The newly developed high-speed and high-precision stage offers a

measurement field of view that is 300 × 200 mm in size. Also, thanks
to the high speed of the stage, the field of view can be measured at
three times the speed of conventional systems.

Measure Taller Parts

Innovations in the structures of the stage system and lens unit have
dramatically improved support for the measurement of tall parts.

High-Precision Stage with High Linearity

By utilising precision cross-roller bearings, we are able to offer high accuracy while maintaining
increased durability. This eliminates measurement errors due to stage movement.

Rotational force is applied Extremely straight

Field of view Field of view
Measured dimension

Mismatches between
Actual dimensions actual and measured
dimensions are rare

Stage movement Stage movement

Without adjustment IM-7500

Custom High-Precision Linear Scale

A high-precision linear scale designed specifically for the IM-7500

allows the stage movement to be tracked in micron increments.
This makes it possible to perform accurate measurements, even on
large parts.

21
 Advanced Technologies for Achieving Place-and-Press Measurement

Programmable Ring-Illumination Unit

Accurately Extracts Edges with Optimal Lighting Conditions

22
Multiple Illumination Units All in One

The programmable ring-illumination unit integrates multiple ring illumination functions into a single unit.
This allows a wide variety of features to be inspected without the need for lighting changeover to
maximise efficiency.
Multi-Angle Illumination, High Multi-Angle Illumination, Low Slit Ring Illumination

Light strikes all areas of the part in a Contrasts form between the different A contrast forms between the part and
uniform manner height elevations of the part the edge of its outer circumference

Programmable Ring-Illumination Unit Mechanism

Cross section image with multi-angle lights turned on Cross section image with slit ring illumination turned on

A wide area is illuminated. Placing at a high position Narrow bands of light are projected horizontally. Place
causes the entire target to be illuminated evenly. The the illumination unit at the height with edges to detect
lower the position, the greater the contrast in lighting in order to create a clear contrast at the desired
due to height differences. location.

Automatically Finds the Optimal Lighting Settings

It is often difficult to determine the correct lighting settings for a given feature. The optimal lighting
search function simplifies this by showing you the actual images using different lighting techniques so
you can simply select the one you want. This means that even first time users can feel confident in their
ability to use the instrument.

Select the feature to optimise Select the settings from the Measurements can be performed
automatically captured results easily with the optimum settings

23
 Advanced Technologies for Achieving Place-and-Press Measurement

Light Probe Unit

New Feature Enables Measurement of Side Walls That

Cannot Be Seen By Camera

24
Accurately Measure Dimensions Previously Impossible with
Vision Systems

The newly developed light probe unit has a deep-set shape and rounded corners that allow for easy and
accurate measurements even on targets with shapes and processing states that made them difficult to
measure for systems using conventional images.

New Technology Accurately Measures Sides not Visible to the Camera

1 A glowing sphere is brought into contact with the desired point on the part
2 A camera is used to recognise the motion of the probe and measure distance

The part is moved to the desired The camera detects the contact of the
point. light part

As viewed As viewed
from above from above

The Extremely Low Measurement of Light and Small Parts

Conventional contact-type measurement systems use a strong measuring force that can cause
misalignment due to the pressure applied to small and light targets. The light probe unit uses an
extremely low measuring force of 0.015 N to accurately take measurements without the hassle or cost of
fixturing parts. This also eliminates the concern of deformation when soft parts are measured.

Conventional probe Light probe

Extremely low
measuring
pressure
0.015 N

Pressure moves the part Since measuring pressure is extremely

low, detection is possible without
affecting the part

25
 Shop Floor Ready Performance and Reliability

Traceability System Diagram

The reference scales used for National Metrology Institute of Japan (NMIJ) of National
manufacturing, inspection, and International standard
Institute of Advanced Industrial Science and Technology
calibration conform to the
reference scale of JCSS JCSS accredited
Reference scale
accredited calibration laboratories calibration laboratory
to establish traceability back to the
national standard. Secondary standard Precision coordinate measuring instrument

Common standard Reference scale

Measuring instrument to
IM-7500 image dimension measurement system
be calibrated

Includes a Highly Rigid Body and Temperature Sensor

Highly rigid body and temperature Built-in temperature sensor
sensor ensures practical
installation anywhere. The design
was optimised using topological
and strength analysis in order to
develop the housing stiffness
necessary for the required
accuracy. Temperature
compensation ensures accurate
Frame strength analysis diagram Temperature sensor ensures more stable
measurement in the field. measurement

Space-Saving Design
In addition to the small footprint
from the compact body, the built-in Small footprint

monitor saves significant space.

This allows the IM-7500 to be
installed anywhere.

Optical comparator IM-7500 Measuring

microscope

26
Comprehensive Coverage All Over the World &
Global Support System

KEYENCE KEYENCE
(UK) INTERNATIONAL
LIMITED (BELGIUM)
KEYENCE CANADA INC. NV/SA
KEYENCE
DEUTSCHLAND GmbH
KEYENCE
KEYENCE CORPORATION FRANCE SAS KOREA KEYENCE CO., LTD. KEYENCE
KEYENCE
OF AMERICA ITALIA KEYENCE (CHINA) CO., LTD. CORPORATION
S.p.A.
KEYENCE (HONG KONG) CO., LTD. KEYENCE TAIWAN CO., LTD.
KEYENCE (THAILAND) CO., LTD. KEYENCE VIETNAM CO., LTD.
KEYENCE MEXICO
S.A. DE C.V. KEYENCE INDIA PVT. LTD. KEYENCE PHILIPPINES INC.
KEYENCE (MALAYSIA) SDN BHD
KEYENCE SINGAPORE PTE LTD.
PT. KEYENCE INDONESIA

KEYENCE BRASIL

Head Office
WWL1_1037

Quality Support Only Possible

With a Direct Sales System Other
Manufacturers

Our comprehensive after-sales support through Customer Sales Distributor Manufacturer

technical sales technicians can only be achieved by Company

our direct sales system. You can be confident that you

will get the support you want immediately, without the
hassle and delay of dealing with reps or distributors. KEYENCE Direct Sales

Customer KEYENCE

Support for Multiple Languages Instant Delivery System Also

In addition to the system's control screen, manuals Available Internationally
and other documentation are also provided in a wide
KEYENCE's product inventory is not limited to Japan. A
range of languages. Local staff can easily use wide variety of products are stocked at distribution sites
KEYENCE's products after they are installed at in each country so that they can be delivered promptly
international manufacturing bases. on the day we receive your order. You do not need to
worry about if it may take considerable effort and time
to obtain a product from an overseas factory.
Languages
English German French

Italian Simplified Chinese Traditional Chinese

Spanish Thai Korean

*To be released periodically

27
 IM-7500 Application Examples

For a Variety of Inspection Needs

Inspections of Prototypes and In-Process Inspections of

First Off-Tool Parts Samples and Parts

❙ Improvement of productivity through reductions in ❙ Improvement of equipment availability through

launch periods reductions in setup time
❙ Measurement that does not depend on the inspector's ❙ Improvement of yield rates through better accuracy in
experience level equipment adjustment
❙ Measurement based on the traceability of international ❙ Since inspection can be performed by other operators
standards in addition to the original inspector, this reduces the
workload of the quality department.
❙ Symptom management within processes

Reduction of Inspection Time Reduction of Recording Time Operators Other than Inspectors
Can Also Perform Inspections

Reductions in inspection time can Reductions in the work required to Reductions in the workload placed
improve manufacturing efficiency record inspection data can lead to on the quality department can also
and reduce cost. reductions in data management cost. lead to improvements in
equipment availability.

3 sec

In a wide variety of applications...

Lathe processing and cutting Pressing Plastic molding Sintering

28
Pre-Shipping Inspections Incoming Inspections

❙ Allows for shipping inspections with shortened delivery ❙ Can manage acceptance inspections for multiple
schedules types with constant standards
❙ Reduction of the work required to create inspection ❙ Reduction of the risk of defects even when the quantity
report tables of inspections is increased
❙ Reduction of training time and labour costs associated ❙ Improved quality through measurement of previously
with inspectors uninspected points

Constant Inspection Standards Increased Quantity of Inspections Increased Number of Dimensions

The use of constant inspection Since it is easy to increase the Since it is possible to measure
standards enables manufacturing quantity of inspections, the risk of uninspected dimensions without
with more stable quality levels. defects is decreased. an increased workload, this leads
to improvements in quality.

14 13 12
15 11
1 2 3 4 10

Program
99 6
7
8
9
3
4
5 2
1

Forged parts Molded object Electronic parts Printing

(profile tolerance)

29
 NEW

Contact Height Measurement Unit IM-7030T Option

Instant Measurement Including Height

A dedicated contact height probe for the Instant Measurement system that helps reduce the amount of time required
for using other measurement tools for different dimensions and the amount of work required for taking measurement
results. The pattern search function enables the system to automatically detect and measure any pre-specified height/
depth dimensions. It can help drastically reduce the amount of time required for measurement related tasks such as
creating work procedure documentation or for training workers. Furthermore, centralised management of the
measurement results enables an overall improvement in working efficiency of measurement tasks.

Simply place the target on the stage and press The probe automatically performs the Display the height measurement results
measurements

Height Measurement Unit

Measurement range 0 to 75 mm
Measuring force 0.3 N
Measurement accuracy (XY) ±0.2 mm*1
Minimum display unit 1 µm
Wide-field measurement mode 145 × 95 mm *1 Operating ambient temperature: 23°C ±1°C.
Measurable area
*2 With a maximum measurement height of 30 mm or less. ±3 µm when
(XY) High-precision measurement mode 107.5 × 95 mm
maximum measurement height is between 30 mm and 75 mm.
Repeatability ±2 µm*2 *3 With a maximum measurement height of 30 mm or less. ±9.5 µm when
Measurement accuracy ±7.5 µm*3 maximum measurement height is between 30 mm and 75 mm.

30
Network Functions and Software

Measurement setup editor

Offline Programming Optional: IM-H2EE

A PC can be used to add or change measurement locations in a setting file created by the IM-7500 system, or in data
created with the CAD import module.

CAD import module

Import CAD Data Optional: IM-H2C

The data required for measurements can be acquired from CAD drawing data in DXF format.
Even when a target is not at hand, it is still possible to quickly create measurement setting files.
*Measurement setup editor (IM-H2EE) is also required.

PC software operating environment

Windows 7 Ultimate/Professional/Home Premium (64-bit version)
Supported OS Windows 8.1/Windows 8.1 Pro (64-bit version)
Windows 10 Home/Pro/Enterprise (64-bit version)

Required free space on hard disk 5 GB or more

● Windows® is a trademark or registered trademark of Microsoft Corporation in the United States and other countries.
● The formal name of Windows is Microsoft Windows® operating system.

Data transfer software

Creating Inspection Reports Optional: IM-H1T

IM-7500 measurement results can be automatically transfered to specific cells in spreadsheet software on a specified PC.

Data transfer over a LAN connection

Communicating with PCs

It is easy to transfer a profile file created on an IM-7500 system or a PC to another IM-7500 system in another location.

31
 System Configuration

IM-7030
Wide stage model incorporating programmable
ring-illumination/light probe unit

IM-7030
Head

IM-7500
Controller

Keyboard
(Accessory)
Mouse
(Accessory)
IM-7020
Model incorporating backlighting/programmable
ring-illumination unit/light probe unit

Special cable
IM-7020
Head

IM-7500
Controller

Keyboard
(Accessory)
Mouse
(Accessory)
IM-7010
Model incorporating
backlighting/fixed
ring-illumination unit

IM-7010
Head

2
IM-7500
Controller
3 4
1
Keyboard
8 7 (Accessory)
Mouse
(Accessory)
6 5

(1) USB ports (two in front) (6) CAMERA CONTROL port (× 2)

(2) Communication port (7) LAN port
(3) DVI connector (8) USB ports (four in back)
10 9
(4) MONITOR connector (9) Main power switch
(5) POWER connector (10) AC power input connector

32
 DVI connector LAN port USB port

External monitor PC (not included) Printer

(not included) (not included)

PC Software

IM-H2EE IM-H2C IM-H1T

IM measurement setup editor CAD import module IM data transfer software

Precision fixturing base Optional Lighting

OP-87761 OP-87501
IM-DXW12N
Precision fixturing base Precision fixturing base
Coaxial illumination
(for long measurement targets)

Stage glass

OP-88185
Fixture sheet
OP-88179*1 IM-SG2 OP-88239*2 IM-SG3
Stage glass Tempered stage glass Stage glass for IM-7030 Tempered stage glass for
IM-7030

OP-88214*3 OP-88215 *1 One of these is included with the purchase of the IM-7020 or 7010.
Stylus for Flat stylus for *2 One of these is included with the purchase of the IM-7030.
IM-7030T IM-7030T *3 One of these is included with the purchase of the IM-7030T.

33
 SPECIFICATIONS
Controller IM-7500
Model
Head IM-7010 IM-7020 IM-7030
Image sensor 1” 6.6 mega pixel monochrome CMOS
Display 10. 4” LCD monitor (XGA: 1024 × 768)
Receiver lens Double telecentric lens
200 mm × 200 mm 300 mm × 200 mm
Wide-field measurement mode
Field of view (4× R50) (4× R50)
High-precision measurement mode 125 × 125 mm 225 × 125 mm
Minimum display unit 0.1 μm
Wide-field W/o stage movement ±1 μm
Image measurement mode With stage movement ±2 μm
Repeatability
measurement High-precision W/o stage movement ±0.5 μm
measurement mode With stage movement ±1.5 μm
Wide-field W/o binding ±5 µm*1
Measurement measurement mode With binding ±(7 + 0.02 L) µm*2 ±(7 + 0.02 L) µm*3
accuracy (±2 ) High-precision W/o binding ±2 µm*4
measurement mode With binding ±(4 + 0.02 L) µm*5 ± (4 + 0.02 L) µm*6
Measurable area (XY) - 90 × 90 mm 190 × 90 mm
Maximum measurement depth - 30 mm
Light probe Light probe diameter - ø3 mm
Measurement Measuring force - 0.015 N
Repeatability - ±2 µm*7
Measurement accuracy - ±(8 + 0.02 L) µm*8 ±(8 + 0.02 L) µm*9
External remote input Non-voltage input (with and without contact)
PhotoMos output
External output OK/NG/FAIL/MEAS. Rated load 24 VDC 0.5 A
ON resistance 50 mΩ or lower
LAN RJ-45 (10BASE-T/100BASE-TX/1000BASE-T)
Interface USB 3.1 4 ports (rear: 4)
USB 2.0 series A 2 ports (front: 2)
Record Hard disk drive 500 GB
Operating ambient temperature +10°C to 35°C
Environmental resistance
Operating ambient humidity 20% RH to 80% RH (no condensation)
Transparent Telecentric transparent illumination
Four division ring
Ring -
Illumination system illumination
Ring - Four division, multi-angle illumination (electric)
Ring - Slit ring (directivity) illumination (electric)
Moving range 100 × 100 mm (electric) 200 × 100 mm (electric)
XY stage
Withstand load 5 kg 7.5 kg
Z stage Moving range 75 mm (electric)
Power voltage 100–240 VAC, 50/60 Hz
Power supply
Power consumption 430 VA or lower
Controller Approx. 8 kg
Weight
Head Approx. 30 kg Approx. 31 kg Approx. 33 kg

*1. In the range of ø80 mm, within the operating ambient temperature range of +23°C ±1°C at the focused focal point position
*2. In the range of 180 × 180 mm (4× R40), within the operating ambient temperature range of +23°C ±1°C at the focused focal point position, and with a load weighing 2 kg or less on the
stage (L = amount of stage movement in mm units)
*3. In the range of 280 × 180 mm (4× R40), within the operating ambient temperature range of +23°C ±1°C at the focused focal point position, and with a load weighing 3 kg or less on the
stage (L = amount of stage movement in mm units)
*4. In the range of ø20 mm within the operating ambient temperature range of +23°C ±1°C at the focused focal point position
*5. In the range of 120 × 120 mm, within the operating ambient temperature range of +23°C ±1°C at the focused focal point position, and with a load weighing 2 kg or less on the stage
(L = amount of stage movement in mm units)
*6. In the range of 220 × 120 mm, within the operating ambient temperature range of +23°C ±1°C at the focused focal point position, and with a load weighing 3 kg or less on the stage
(L = amount of stage movement in mm units)
*7. When the detection system is standard. If the detection system is at a deep position, then ±3 μm
*8. When the detection system is standard, and the ambient temperature is +23°C ±1°C, with a stage load weighing 2 kg or less. If the detection system is at a deep position,
then ±(10 + 0.02 L) μm with L as the measurement length in mm.
*9. When the detection system is standard, and the ambient temperature is +23°C ±1°C, with a stage load weighing 3 kg or less. If the detection system is at a deep position,
then ±(10 + 0.02 L) μm with L as the measurement length in mm.

34
DIMENSIONS
Unit (mm)

IM-7010 head IM-7020 head

304 304

605 605

191 157 140 142 191 157 140 142 174

289 557 289 557

IM-7030 head IM-7030T head

194 152
304

605
605

238 209 140 142 238 209 140 142

289 557 289 557

IM-7500 controller

344

174 322

35
 SAFETY INFORMATION
Please visit: www.keyence.com Please read the instruction manual carefully in
order to safely operate any KEYENCE product.

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The information in this publication is based on KEYENCE’s internal research/evaluation at the time of release and is subject to change without notice. WW1-1109
Company and product names mentioned in this catalogue are either trademarks or registered trademarks of their respective companies. Unauthorised reproduction of this catalogue is strictly prohibited.
Copyright © 2019 KEYENCE CORPORATION. All rights reserved. IM7000-WW-C3-GB 2010-2 600T71