Instant Measurement: Image Dimension Measurement System
Instant Measurement: Image Dimension Measurement System
Instant Measurement: Image Dimension Measurement System
Measurement System
IM-8000 Series
360° multi-surface
measurement
INSTANT MEASUREMENT
NEW
Topic 1
Exceptional Edge
Detection Capability
2
Topic 2
Simultaneous Measurement of
All Surfaces
3
Image Dimension
Measurement System
IM-8000 Series
4
IM-8000 Series Automation
Substantially Reduces
Measurement Time
5
Before
Conventional Measurement Tools
SLOW
Adjusting complex fixtures for part placement and datum setup is time
consuming
Increasing the number of parts or measurement points can mean an
exponential increase in required time
Data management and creating inspection reports can be tedious
INCONSISTENT
Differences in the way the tool is used can result in inconsistent values
Changes in focus by different operators result in inconsistent values
Measurements rely heavily on operator judgment and experience
COMPLICATED
Learning how to operate the measuring instrument takes time
Dimensions requiring virtual lines or points add a layer of complexity
Measurements can only be performed by trained operators
6
After
The IM-8000 Series Solves These Problems
FAST
No time consuming positioning work or datum setup required
Measure up to 300 dimensions on up to 100 parts with the push of a button
Automatically saves measurement data and creates inspection reports
CONSISTENT
Automatically identifies measurement points, ensuring that the same
measurement results are obtained each time
Automated focus adjustment prevents inconsistent values
The simple place-and-press operation means consistent measurement
results regardless of the operator
EASY
Easily set up measurements with just a few clicks
Setting up virtual lines and points is just as simple
No measurement expertise is required to measure parts
7
Faster, Easier, and More Accurate Dimensional Measurement
Step 1
Place
Step 2
Press
8
NEW
9
Faster, Easier, and More Accurate Dimensional Measurement
Before After
Positioning errors No positioning required
10
Automated Focus Adjustments
The IM-8000 is equipped with a specifically designed optical lens with a large depth of field. It can automatically bring measurement
points into focus. This is useful for parts with uneven surfaces, where all of the measurement areas cannot be brought into focus at the
same time.
Only the upper edges are in focus. Only the lower edges are in focus.
Shape processing
Lines and circles are detected using least square fitting of 100 or more* detection points.
* There may be less than 100 points depending on the shape.
11
Faster, Easier, and More Accurate Dimensional Measurement
Step 1
Select tools
Step 2
Click the measurement area
12
Intuitive Menus and Built-in Procedures Manual
The programming procedure is very intuitive. While viewing a part, simply select what points, lines, circles, virtual lines, and other
features to measure. Animations showing the operation methods and a procedures manual showing operation flow are provided for
each menu. These on-screen procedures let anyone configure program settings with confidence.
NEW
This new function diagnoses the stability of each measurement point during programming, displaying variations in measured items in
a way that is easy to understand. This makes it easier and faster to create program settings.
The automatic measurement function enables measurement of a single part or a small quantity of mixed parts with no setup.
This function can automatically detect measurement points on parts up to 300 × 200 mm 11.81" × 7.87", even if the parts have not
been measured before.
13
Faster, Easier, and More Accurate Dimensional Measurement
14
Automatically Calculate Cp and Cpk
The system automatically calculates and displays key statistical
values for each measurement item including OKs, NGs, maximum
point, minimum point, average, (σ, 3σ, 6σ) Cp, Cpk, and others.
Information such as the lot number and measurement date and
time is also saved automatically, making it easy to search for
measurement results.
15
16
Advanced Technologies for
Complete Measurements
NEW
Ultra-high-definition CMOS
20-megapixel CMOS and new edge detection algorithm
for three times the detection performance
Programmable Ring-
illumination Unit
Accurately extracts edges with
optimal lighting conditions
Contact Height
Measurement Unit
Simultaneous Z-direction
measurement
NEW
360° Rotary Unit
Simultaneous measurement of all
surfaces of a 3D part
Large High-speed/
High-precision Stage
Measurement area of up to
300 × 200 mm 11.81" × 7.87"
17
Advanced Technologies for Complete Measurements
Large Diameter Telecentric Lenses
18
Clear Focus Regardless of Height Differences
The IM-8000 is equipped with a specially designed lens with a
large depth of field. This ensures accurate measurements
despite height differences on the part.
19
Advanced Technologies for Complete Measurements
Ultra-high-definition CMOS
Before After
20
Ultra-high-definition 20-megapixel CMOS
This CMOS sensor provides the optimal lens resolution and has
three times the number of pixels of a conventional system,
visualizing minute edges that were difficult to see until now.
With a single setting, it is possible to switch between the 100 mm 3.94" diameter wide-field camera and the 25 mm 0.98" square high-
precision camera. The former can be used to capture the outer dimensions and overall shape of the part quickly, and the latter can be
used to measure microscopic shapes and points requiring high precision, reducing measurement time and improving precision.
Image captured with the wide-field camera Using the high-precision camera Zoomed image captured with
only where necessary the high-precision camera
21
Advanced Technologies for Complete Measurements
Large High-speed/High-precision Stage
22
300 × 200 mm 11.81" × 7.87" Field of View, Twice the Measurement Speed
Parts up to 300 × 200 mm 11.81" × 7.87" across and up to 85 mm
3.35" high can be measured. The new design minimizes the
resistance between the motor and the feed screw, narrowing the 200 mm
7.87"
movement pitch and allowing for stable measurement at high
speed without having to fix parts in place.
85 mm
3.35"
300 mm
11.81"
Mismatches between
Actual dimension actual and measured
dimensions are rare
23
Advanced Technologies for Complete Measurements
Programmable Ring-illumination Unit
24
Multiple Illumination Units in One
The programmable ring-illumination unit integrates multiple ring illumination functions into a single unit. This allows a wide variety of
features to be inspected without the need for lighting changeover, maximizing efficiency.
Light strikes all areas of the part uniformly There is contrast between different height Contrast forms between the part and
elevations the edge of its outer circumference
Cross section image with multi-angle Cross section image with slit ring
illumination turned on illumination turned on
A wide area is illuminated. Placing the illumination unit at a Narrow bands of light are projected horizontally. Place the
high position illuminates the target evenly in its entirety. The illumination unit at the height of the edges to detect in order to
lower the position, the greater the contrast in lighting due to create clear contrast at the desired location.
height differences.
Select the feature to optimize Select the settings from the Measurements can be performed
automatically captured results easily with the optimal settings
25
Advanced Technologies for Complete Measurements
Light Probe Unit
26
Accurately Measure Dimensions that were Previously
Impossible with Vision Systems
The newly developed light probe unit allows for easy and accurate measurement even on parts with deep-set shapes, rounded
corners, and other shapes and processing states that made them difficult to detect for conventional systems using images.
1. A glowing sphere is brought into contact with the desired point on the part
2. A camera is used to recognize the motion of the probe and measure the distance
The part is moved to the desired point. The camera detects the contact of the light part
0.015 N
27
Advanced Technologies for Complete Measurements
360° Rotary Unit IM-RU1
360°
28
Easy Part Attachment
Two types of chucks are provided, making it easy to attach parts of various
shapes; Whether they are round or square, large or small. This means that
no specialized jigs are required.
0° 90° 180°
0° position Rotated by 90° and measured Rotated by 180° and measured Measurement of multiple surfaces
with a single setting
29
Advanced Technologies for Complete Measurements
Contact Height Measurement Unit IM-8030T
30
Place and Press Height Measurement
This unit allows for height measurements such as thickness, height differences, and flatness. Centralized management of the
measurement results contributes to overall improvement in efficiency of measurement tasks.
The probe detects and measures the same position Display height measurement results Flatness can also be measured
each time
Conventional: It is difficult and time consuming for an operator to use a Even narrow locations are detected and measured automatically
dial gauge, and errors can occur
31
Network Functions and Software
The data required for measurements can be acquired from CAD drawing
data in DXF format. Even when a part is not on hand, it is still possible to
quickly create measurement program files.
* Measurement setup editor (IM-H3EA) is also required.
DXF
Setting file
Measurement result
32
Measurement Setup Editor Optional: IM-H3EA
A PC can be used to add or change measurement locations in a program file created by the IM-8000. Settings can be revised
even when away from the device, which makes it possible to correct settings and print measurement results remotely.
Setting file
PC server
· Windows® is a trademark or registered trademark of Microsoft Corporation in the United States and other
countries.
·T he formal name of Windows is Microsoft Windows® operating system.
33
Shop Floor Ready Performance and Reliability
Secondary standard
Precision coordinate measuring instrument
Common standard
Reference scale
Calibration Certificate
Calibration certificates are issued after inspections and
calibrations are performed. Calibration certificates can also
be issued after inspections and calibrations are performed by
KEYENCE after product installation.
34
Built-in Temperature Sensor
The case features a built-in temperature sensor, which allows the Built-in temperature sensor
IM-8000 to be installed in any location. The system uses temperature
compensation to nullify the effects of the surrounding environment,
eliminating the need for air temperature management.
Space-saving Design
By reducing the size of the main unit and including an integrated
Small footprint
monitor, the installation space has been significantly reduced. This
greatly increases the number of places where this product can be
installed. Although compact, the larger monitor makes the screen
easier to view.
35
After-sales Support System
Other manufacturers
KEYENCE
Direct Sales
Customer KEYENCE
36
Comprehensive Coverage Around the World &
Global Support System
Ireland Hungary
Romania
Korea
Luxembourg
Spain
Austria
Taiwan U.S.A.
Slovenia
France
India Philippines
Italy Mexico
Thailand
Vietnam
Switzerland
Malaysia
Singapore
Indonesia
In addition to the system’s control screen, manuals and other Supported languages
documentation are also provided in a wide range of languages.
English German French
Your local staff can easily use KEYENCE’s products after they are
installed at international manufacturing locations.
Italian Simplified Chinese Traditional Chinese
Czech Polish
37
Application Examples
38
Pressed part Spring Extrusion molded part
39
IM-8000 Series Application Examples
Allows for shipping inspections with shortened Can manage acceptance inspections for multiple
delivery schedules types with constant standards
Reduction of the work required to create inspection Reduction of the risk of defects even when the
report tables quantity of inspections is increased
Reduction of training time and labor costs Improved quality through measurement of previously
associated with inspectors uninspected points
40
Six Advantages That Improve Work Efficiency
1. R
eduction of Inspection Time 2. R
eduction of Recording Time
3 sec.
Reductions in inspection time can improve Reductions in the work required to record
manufacturing efficiency and reduce cost. inspection data can lead to reductions in data
management cost.
Program
Reductions in the workload placed on the quality The use of consistent inspection standards
department can also lead to improvements in enables manufacturing with more stable
equipment availability. quality levels.
14 13 12
15 11
10
1 2 3 4
300 7
8
9
6 3
4
5 2
1
41
System Configuration
PC Software
Stage Glass
OP-88185
Fixture sheet
IM-G33 IM-SG3 OP-88214*4 OP-88215 OP-88552
Stage glass (pack of three) Tempered stage glass Stylus for Flat stylus for IM adjustment
for IM-8030 for IM-8030 IM-8030T IM-8030T chart
*1 One of these is included with the purchase of the IM-8005. *2 One of these is included with the purchase of the IM-8020.
*3 One of these is included with the purchase of the IM-8030. *4 One of these is included with the purchase of the IM-8030T.
Dimensions
IM-8005 head IM-8020 head IM-8000 controller
153 153 153 153
6.02" 6.02" 6.02" 6.02"
614
614 24.17"
24.17"
344
13.54"
189
7.44" 160
291 11.46" 557 21.93" 291 11.46" 557 21.93" 174 6.85" 322 12.68"
6.3"
42
Specifications
Controller IM-8000
Model
Head IM-8005 IM-8020 IM-8030
Image sensor 1" 20-megapixel monochrome CMOS
Display 12.1" LCD monitor (WXGA: 1280 × 800)
Receiver lens Double telecentric lens
200 × 200 mm 7.87" × 7.87" 300 × 200 mm 11.81" × 7.87"
Wide-field measurement mode ø100 mm ø3.94"
Field of view (4× R50 R1.97") (4× R50 R1.97")
High-precision measurement mode 25 × 25 mm 0.98" × 0.98" 125 × 125 mm 4.92" × 4.92" 225 × 125 mm 8.86" × 4.92"
Minimum display unit 0.1 μm
Wide-field Without stage movement ±1 μm
measurement mode With stage movement — ±2 μm
Repeatability
Image High-precision Without stage movement ±0.5 μm
measurement measurement mode With stage movement — ±1.5 μm
Wide-field Without binding ±3.9 μm*1
Measurement measurement mode With binding — ±(7 + 0.02 L) µm*2 ±(7 + 0.02 L) µm*3
accuracy
(±2σ) High-precision Without binding ±2 µm*4
measurement mode With binding — ±(4 + 0.02 L) µm*5 ±(4 + 0.02 L) µm*6
Outer diameter Measurement Wide-field measurement mode ±(2.8 + 0.02 D) µm*10 ±(2.8 + 0.02 D) µm*11 ±(2.8 + 0.02 D) µm*12
measurement accuracy High-precision measurement mode ±(1.4 + 0.04 D) µm*13 ±(1.4 + 0.04 D) µm*14 ±(1.4 + 0.04 D) µm*15
Measurable area (XY) — 90 × 90 mm 3.54" × 3.54" 190 × 90 mm 7.48" × 3.54"
Maximum measurement depth — 30 mm 1.18"
Light probe Light probe diameter — ø3 mm ø0.12"
measurement Measuring force — 0.015 N
Repeatability — ±2 µm*7
Measurement accuracy — ±(8 + 0.02 L) µm*8 ±(8 + 0.02 L) µm*9
External remote input Non-voltage input (with and without contact)
PhotoMos output
External output OK/NG/FAIL/MEAS. Rated load: 24 VDC 0.5 A
ON resistance: 50 mΩ or lower
LAN RJ-45 (10BASE-T/100BASE-TX/1000BASE-T)
USB 3.1 4 ports (rear: 4)
Interface
USB 2.0 series A 4 ports (front: 2, rear: 2)
Monitor output DVI-D
Record Hard disk drive 500 GB
Operating ambient temperature +10 to 35°C +50°F to 95°F
Operating ambient humidity 20 to 80% RH (no condensation)
Environmental resistance
Pollution degree 2
Overvoltage category II
Transparent Telecentric transparent illumination
Ring Four division ring illumination —
Illumination system
Ring — Four division, multi-angle illumination (electric)
Ring — Slit ring (directivity) illumination (electric)
100 × 100 mm 200 × 100 mm
Moving range —
XY stage 3.94" × 3.94" (electric) 7.87" × 3.94" (electric)
Withstand load 5 kg 7.5 kg
Z stage Moving range 75 mm 2.95" (electric)
Power voltage 100 to 240 VAC ±10%, 50/60 Hz
Power supply
Power consumption 430 VA or lower
Controller Approx. 8 kg
Weight
Head Approx. 24 kg Approx. 30 kg Approx. 33 kg
*1 In the range of ø80 mm ø3.15", within the operating ambient temperature range of +23 ±1°C +73.4°F ±1.8°F at the focal point position. *2 In the range of 180 × 180 mm 7.09" × 7.09" (4× R40 R1.57"),
within the operating ambient temperature range of +23 ±1°C +73.4°F ±1.8°F at the focal point position, and with a load weighing 2 kg or less on the stage. L is the amount of stage movement (in mm
inch). *3 In the range of 280 × 180 mm 11.02" × 7.09" (4× R40 R1.57"), within the operating ambient temperature range of +23 ±1°C +73.4°F ±1.8°F at the focal point position, and with a load weighing
3 kg or less on the stage. L is the amount of stage movement (in mm inch). *4 In the range of ø20 mm 0.79", within the operating ambient temperature range of +23 ±1°C +73.4°F ±1.8°F at the focal
point position. *5 In the range of 120 × 120 mm 4.72" × 4.72", within the operating ambient temperature range of +23 ±1°C +73.4°F ±1.8°F at the focal point position, and with a load weighing 2 kg or
less on the stage. L is the amount of stage movement (in mm inch). *6 In the range of 220 × 120 mm 8.66" × 4.72", within the operating ambient temperature range of +23 ±1°C +73.4°F ±1.8°F at the
focal point position, and with a load weighing 3 kg or less on the stage. L is the amount of stage movement (in mm inch). *7 When the detection system is standard. If the detection system is at a deep
position, ±3 μm. *8 When the detection system is standard, within the operating ambient temperature range of +23 ±1°C +73.4°F ±1.8°F, and with a load weighing 2 kg or less on the stage. If the
detection system is at a deep position, ±(10 + 0.02 L) μm with L as the measurement length (in mm inch). *9 When the detection system is standard, within the operating ambient temperature range of
+23 ±1°C +73.4°F ±1.8°F, and with a load weighing 3 kg or less on the stage. If the detection system is at a deep position, ±(10 + 0.02 L) μm with L as the measurement length (in mm inch). *10 Within
the range of L18 mm × ø60 mm L0.71" × ø2.36". At the focal point position, with the part positioned in the center of the lens field of view, and with the shaft direction of the part facing the horizontal
direction of the lens field of view. Within the operating ambient temperature range of +23 ±1°C +73.4°F ±1.8°F. D is the Y direction distance (in mm inch). *11 Within the range of L118 mm × ø60 mm
L4.65" × ø2.36". At the focal point position, with the part positioned in the center of the lens field of view, and with the shaft direction of the part facing the horizontal direction of the lens field of view.
Within the operating ambient temperature range of +23 ±1°C +73.4°F ±1.8°F. D is the Y direction distance (in mm inch). *12 Within the range of L218 mm × ø60 mm L8.58" × ø2.36". At the focal point
position, with the part positioned in the center of the lens field of view, and with the shaft direction of the part facing the horizontal direction of the lens field of view. Within the operating ambient
temperature range of +23 ±1°C +73.4°F ±1.8°F. D is the Y direction distance (in mm inch). *13 Within the range of L6 mm × ø20 mm L0.24" × ø0.79". At the focal point position, with the part positioned
in the center of the lens field of view, and with the shaft direction of the part facing the horizontal direction of the lens field of view. Within the operating ambient temperature range of +23 ±1°C +73.4°F
±1.8°F. D is the Y direction distance (in mm inch). *14 Within the range of L106 mm × ø20 mm L4.17" × ø0.79". At the focal point position, with the part positioned in the center of the lens field of view,
and with the shaft direction of the part facing the horizontal direction of the lens field of view. Within the operating ambient temperature range of +23 ±1°C +73.4°F ±1.8°F. D is the Y direction distance
(in mm inch). *15 Within the range of L206 mm × ø20 mm L8.11" × ø0.79". At the focal point position, with the part positioned in the center of the lens field of view, and with the shaft direction of the part
facing the horizontal direction of the lens field of view. Within the operating ambient temperature range of +23 ±1°C +73.4°F ±1.8°F. D is the Y direction distance (in mm inch).
614
24.17" 614
24.17"
238
238 210 9.37" 210
9.37" 291 11.46" 557 21.93" 291 11.46" 557 21.93"
8.27" 8.27"
43
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www.keyence.com SAFETY INFORMATION
Please read the instruction manual carefully in
order to safely operate any KEYENCE product.
The information in this publication is based on KEYENCE’s internal research/evaluation at the time of release and is subject to change without notice. KA1-1099
Company and product names mentioned in this catalog are either trademarks or registered trademarks of their respective companies.
The specifications are expressed in metric units. The English units have been converted from the original metric units. Unauthorized reproduction of this catalog is strictly prohibited.
Copyright © 2020 KEYENCE CORPORATION. All rights reserved. IM8000-KA-C-US 2012-4 611O79