Mitsubishi Meldas 300 - HDBT - Maintenance Manual (Hardware)

cQNTENm
1. OUTLINE ................................................................................................................................... ...... 1
1.1. CONFIGURATION .............................................................................................................. 2
1.2. INTERNAL SYSTEM DIAGRAMS ................................................................................... 4
1.3. LIST OF CONFIGURATION UNITS ............................................................................... 11
1.4. EXTERIOR OF MAIN UIW.T ............................................................................................ 17
1.5. INTERNAL MOUNTING DIAGRAM ............................................................................. 18
2. DAILY MAINTENANCE ............................................................................................................. 23
2.1. MAINTENANCE INSTRUMENTS AND TOOLS .......................................................... 23
2.2. DAILY MAINTENANCE AND INSPECTION OF TAPE

READER ............................................................................................................................. 24
2.3. REGULAR MAINTENANCE OF MICRO FLOPPY DISK

DRIVE (M335 ONLY) ........................................................................................................ 26
2.4. BATTERY REPLACEMENT ............................................................................................. 29
2.5. LEAD STORAGE BATTERIES AND CHARGER ......................................................... 31
2.6. M31O, M320/330 9-INCH STANDARD BOARD FRAME AND

CRT CLEANING ................................................................................................................ 33
3. TROUBLESHOOTING .................................................................................................................. 34
3.1. CHECKING OUT TROUBLE ........................................................................................... 34
3.2. EXAMPLES OF TROUBLE ............................................................................................... 35
3.3. CARD (UNIT) LEDS .......................................................................................................... 43
3.4. POSSIBLE CAUSES OF ALARMS ................................................................................... 58
3.5. INSPECTION PROCEDURES FOR TROUBLE ............................................................. 62

(1) Checking the Supply Voltage ........................................................................................... 62
Checking the Input Supply Voltage ................................................................................. 62
Cheeking the DC Supply Voltage .................................................................................... 62
(2) Power Supply Connections .............................................................................................. 63
3.6. UNIT REPLACEMENT ..................................................................................................... 64
4. INSTALLATION AND ADJUSTMENT PROCED~ES .......................................................... 69
4.1. ENVIRONMENTAL CONDITIONS ................................................................................. 69
4.2. INPUT POWER SUPPLY .................................................................................................. 69

.,. .
4.3. EXTERNAL CONNECTIONS ........................................................................................... 69
4.4. CONNECTOR POSITION DIAGRAMS ........................................................................... 74
4.5. CABLE CONNECTION DIAGRAMS .............................................................................. 76
4.6. SWITCHING ON THE POWER- ........................................................................................ 83
4.7. SETTING PROCEDURE (HARDWARE SETTINGS) .................................................... 84
5. DESCRIPTION OF HARDWARE ............................................................................................... 92
5.1. OUTLINE ............................................................................................................................ 92
5.2. SIGNAL FLOW ...................................................................... ............................................. 95
5.3. CONTROL UNIT FUNCTIONS AND HANDLING ...................................................... 99

5.3.1. PD19, PD21/22 POWER SUPPLIES .............................................................................. 99
5.3.2. CIRCUIT BOARD FUNCTIONS AND HANDLING .............................................. 100
(1) MCO1l BP_ !VMC021BP. M/MC031BP_ L ......................................................... 100
(2) MC1ll CPU_ A ........................................................................................................ 101
(3) MC116 CPU_ A ........................................................................................................ 104
(4) MC121 CPU_ B ........................................................................................................ 107
(5) MC301 DIO. A ........................................................................................................ 109
(6) MC303 DIO_ B ......................................................................................................... 113
(7) MC323 DIO_ D ........................................................................................................ 117
(8) MC311 DIO_ E ......................................................................................................... 119
(9) MC411/MC413 MEM_ A ......................................................................................... 121
(lo) MC441/MC442 MEM_ B ......................................................................................... 126
(11) MC446 MEM_ B ............................................................................. ......................... 128
(12) MC471 MEM_ AXO/MC472 MEM_ AX1/MC474
MEM_ AX2 .............................................................................................................. 133
(13) MC611/MC616/617 MCP .......................................................................................... 137
(14) MC621/MC626 POS .................................................................................................. 144
(15) MC631/MC632 SIF ................................................................................................... 149
(16) MC712 IOP ................................................................................................................ 152
(17) MC721 CRTC_ M .................................................................................................... 154
(18) MC724 CRTC_ C ..................................................................................................... 157
(19) MC751 BIF_ M ........................................................................................................ 160
(20) MC761 BIF_ XT ....................................................................................................... 161
(21) MC731 RIP ................................................................................................................ 162
(22) MC771 SMB .............................................................................................................. 164
(23) MC061 BAT A .......................................................................................................... 166
(24) MC062 BAT B ........................................................................................................... 167
(25) MC461 BRAM A ...................................................................................................... 168
(26) MC462 BRAM B ....................................................................................................... 169
(27) MC094 PSCON. A ................................................................................................... 170
(28) MC095 PSCON_ B ................................................................................................... 171
5.4. OPERATION BOARD FUNCTIONS AND HANDLING ............................................ 172

5.4.1. CRT ................................................................................................................................ 172
5.4.2. LT-3B/LWT-3B/Ol MYG250-51 POWER SUPPLY .................................................... 172
5.4.3. OPERATION BOARD MODULE REPLACEMENT ................................................ 175
5.4.4. CIRCUIT BOARD FUNCTIONS AND HANDLING .............................................. 186
(1) MC201 OPBC ............................................................................................................ 186
(2) MC221 OPBC ............................................................................................................ 188
(3) ,MC211 CRTC_ T ..................................................................................................... 190
(4) MC231 MCIF_ A ..................................................................................................... 193
(5) MC271 VOICE .......................................................................................................... 195
5.5. MANUAL HANDLE (HD52) FUNCTIONS AND HANDL-

ING ................................................................................................................................. .... 197
APPENDICES ................................................................................................................................... .. 199
1. HARDWARE CONFIGURATIONS .......................................................................................... 199
(1) M31O HARDWARE CONFIGURATION ....................................................................... 199
(2) M320 HARDWARE CONFIGURATION ....................................................................... 202
(5) M330H HARDWARE CONFIGURATION .................................................................... 214

.
2. SYSTEM DXAGRAM OF DRIVE SEfC’HONS .......................................................................... 223
9013
INTRODUCI’ION
(1) This Maintenance Manual contains all the necessary information and procedures for maintaining all
the computerized numerical controllers in the MELDAS 300 series. Consequently, the actual system
configuration will vary according to the units involved and their specifications.
This manual should be used in conjunction with the Operating Instructions, the manuals issued by
the machine tool builders and all other relevant documentation.
(2) This manual has been prepared for a broad spectrum of personnel responsible for NC operation
ranging from ordinary users to engineers and technicians, and machine tool builders. Users are asked
not to attempt any operation if thq do not understand the related instructions fully,
(3) Every effort has been made to ensure that the details given in this manual relate directly to the
numerical controller, but there may be casea where they will not relate txactly.
(4) Related documentation
MELDAS AC Servo MR-S Series Maintenance Manual BNP-AX?33
MELDAS AC Servo MR-S Series Maintenance Manual ~R-S2/MR-S3] BNP-A2867
AC Spindle Drive FREQROL-SF Maintenance and Instruction Manual BNP-A0801-19
AC Spindle Drive FREQROL-SFJ Maintenance and Instruction Manual BNP-AX321-02
1. OUTLINE
1. OUTLINE
The MELDAS 300 series of computerized numerical cxmtrollers is the product of Mitsubishi’s full- fledged
pursuit to achhwe high productivity and high reliability.
In addition to the maintenance instructions, the following documentation has also been prepared and
should be referred to as and when required.
(1) Operating instructions for MELDAS 300 series by individual unit)
(2) Connection instructions for MELDAS 300 sezies
(3) PLC interface instructions for MELDAS 300 series
(4) Maintenance instructions for MELDAS 300 series (MR-S AC seIvo systems)
Features
(1) This series achieves even faster speeds and higher levels of accuracy through the adoption of a
complete 32-bit microprocessor, the first use of this kind anywhere in the world.
(2) Use of custom IS and other high-integration parts helps to enhance the reliability of the series.
(3) Digital techniques have been introduced across the board into the seIvo amplifiers which now
demonstrate easier maintenance, higher reliability and improved precision.
(4) Systemization has been achieved by the design of modules and units in the series.
The contents of this manual are common to all the CNC units below. Whemxer any restrictions are
effectivq the name of the model(s) concerned will be duly noted.
Model name Configu- Maintenance Trouble Installation Hardware

ration shooting adjustments description
M31OL 0
M310 0
M31OM
M320L
M320 0 0
M320M
M325 0 Common 0 Common bmmon

M325M
M330 o 0
M330M
M330HL
M330H o 0
M330HM
M335 o 0
M335M
M: Machinirm center orientation
L Lathe ori~tation
-1-
,. .,.
1, OUTLINE
1.1. CONFIGURATION
1.1. CO NFIGUMTIO N
(1) System configuration
The figure below shows the configuration of a system which employs the MELDAS
annu
‘El
aacm
0000
aono
CNC
[’v%’]
-2-
1. OUTLINE
1.1. CONFIGURATION
(2) Model configuration

Shown below is the eonfiguration for models based on the individual units configuring the control seetion
(excluding drive system).
(A) M31O
I 9-inch CRT terminal
NOTE
flI 3-slot control unit
Supplementary note The 9-inch CRT terminal is provided as an option for the M31O.
—
(B) M320 (C) M325
m I
~
=—
9-inch CRT
terminal
m61rs10tm
m
14-inch eulor
6-slot control CRT
II unit
II
(D) M330
9-inch compact CRT
fm Ill
Ill
10-slot control
unit
(E) M330H
14-inch lo-slot
color control
CRT unit
(F) M335
~
=
g
—==n
El
14-inch
color
I
- Ill
Ill
lo-slot
control
CRT unit
-3-
1. OUTLINE
1.2. INTERNAL S YSTE.M DIAGRAMS
1.2. INTERNAL SYSTEM DIAGRAMS

(A) M31O
The configuration of the hardware mounted in the system varies according to the specifications,
MA~CONTl?OI_UNIT
w-m
Spindle
m o 0
0
1. OUTLINE
(B) M320
The configuration of the hardware mounted in the system varies according to the specifications.
MASTERXO?WROI.WN IT
RS-2321
RS-232C Servointerfacefl ~ p
processor
6 0-
0
-5-
1. OUTLINE
1.2. INTERN& SYSTEM DIAGRAMS
(C) M325
MAS’TELCONTROL-UNIT
RS-232
25=11
‘“
rK411/t’C419
HEJIGA
Ulcnlo OM
ml- 14-inch
color
CRT
me 724
~~c> 14-inch
color controller
1
v
RS-Z32C ~:;l 2
I/O processor
/
/
interface processor -
Spindle
encoder *
L .-
---
1
IPI J
m
-6-
1. OUTLINE
1.2. INTERN& SYSTEM DIAGRAMS
(D) M330
The configuration of the hardware mounted in the system varies amording to the specifications.
MASTER.CONTROLUN IT
rlcllt
“-A m
RS-232t
+
Me 411/mc 413
PIEM.A
9“ 17C721 Mc 471 I MC472

CRT
Ills MEtlJxg / Axl
-~
m
Spindle
encoder g
RS-232C MC611 *
MCP
4 Savo interfaceprcnxsso
r -
/ o 0-
d
:~;y
0
-*D
~,t~,,,,,$.:l,q.,:::,l !,~y!$
c .::::,::::.::::::, :*:.:,:: *::::.2
v!%:, l,:,!, fi!,$hh! t,,,,:!.:
#iJF*:,,,+:;,:.,,,*:;;:
-::::::::.,.,:.:.:,: :.::*,:::
t,:i~.tiackne “&g
MC771 Mc 303
g*,~~::,,,,,@
~ $fi,;.:.:::::.,:,::::.:.:.:.:.,..
;:..f:.::::,:
i.:/.;
:::,,
>.:,?.;
,:::.:,:.:,
<J
:: $,,::::::::,:
:::,:::>.:
-7-
1. OUTLINE
(E) M330H
The configuration of the hardware mounted in the system varies acxording to the specifications.
MASTER_CONTROI-UNIT
14-idr Me 734
color emc.c mm.Axo / Axl
CRT
II - 14-kb colorCRTcooIrolkr
‘-“1 Spindle
encoder g
rle611 -
ServcI inter#Zp -
processor
o 0
/ 0
/
FIC7S1 / MC301 .
3[ ‘ff=Wpansion bus 7/~”’
interface ower I/O interface
\ LJ x
MC761 rlc731 $
r“T
i
81FfiT XT bus Remo%lEO
interface roeessor
“’””’rmi! :
XT-UNIT REMOTE_IOJJNIT
-8-
1. OUTLINE
(P) M330HL
The configuration of the hardware mounted in the system varies according to the specifkations.
MASTELCONTROUJNIT
t“lCl16-1
“u-’ m
RS-232
mlEEl
Mc4!l/mc 417 .
~gi;rv
Dp
14-inch MC724 rlc471 /MC472
color , CRTC.C mEtl.AxO 1 Axl
CRT 14-mchcolorCRT L=w+w%’ ~Y
conl roller /
7 /
/
g. -m
.p@
-y
1 I
474
l=lEt91Af2
i
RS-232C
( / Spindle
enmder $&
o 0-
0
-9-
1. OUTLINE
(G) M335
, MASTER-CONTROL-UNIT
~>
Spindle
encoder 1#
4 ~k%j~
o 0
0
y
/
( n
XT_UNIT REMOTE_IOJJNIT
-1o-
1. OUTLINE
1.3. LIST OF CONFIGURATION UNITS
Systemclassification
Unit Oeneral M31O I M320 j M325 i M330 I M33J3 ki330 M335
specifications HM HL
Wainconttd MuIll Logicunit o
onit l?4431ACS36
MCO1l 3-slotback o
BP_ SS panel
PD19 AVR !N 9A o
2JW 1.5A
+ 12W lA
F -12V. 0.8A
MU211 Logic unit o 0
3-N431AO03
MC021
BP_ M
PD21/22AVR
F
MU311 Logicunit o 0 o 0
TN431 031
MC031BP- L 10-slotback o 0 0 0
panel
PD21 AVR 5V 21A o 0 0 0
24Y 2A
+ 12V IA
-12V 1A
XT unit MU1l Logicunit A A A A
MCO1lBP_ S 3-slotback A A A A
panel
PD19 AVR 5V 9A A A A A
24V 1.5A
+ 12V IA
-12V 0.8A
MU21 Logic unit A A A A
MC021 &slot back A A A A
BP. M panel
PD21 AVR 5V 2L4 A A A A
24V 2A
+ 12V M
-12V: 1A
Remote I/O MU21 Logic unit A A A A
unit
MC021 6-alot back A A A &
BP- M panel
PD21 AVR w: 21A A A A A
2W 2A
+ 12V IA
-12V: 1A
MU311 Logicunit A A A A
MC031BP_ L 10-slotback A A A A
pane!
PD21 AVR 5V: 21A A A A A
24W 2A
+ 12v IA.
-12W 1A
-11-
1. OUTLINE
Systemcla~tication
Unit Ciencral M31O M320 M325 M330 M330 M330 M335
FDM1332A 3.5-inchfloppy o
FD1137C-W disks
(formatted,
1.18MBcapac-
i99
Circuitboards MC1ll Main procesm o 0 0 0 0
CPU_ A
TN831nlll
MC116-1 Main psocesor o
CPU_ A
TN831D182
MC116-1 Main processor o
CPU_ A
TN831D181
MC121 Additional o
CPU_ B processor
TN831U121
MC411 user Pc A A A A ,A A
MEM. A memory
TN831D411 (128KBx3)
MC413 Main memory, o ,0 0 0 0
MEM_ A UserPc
TN831D413 memory (max.
768KB)
MC419 User PC o
MEM_ A memory(max.
TN831D419 1.5MB)
MC419-2 Main memory o 0
MEM_ A (max. LOMB)
TN831D497
M0i42 =pansion main A
MEM_ B memory
TN831D442 (DR4M 2MQ
SW 2.56KB)
MC446 =panaion main
MEM_ B memory
TN831D446 (DRAM 2Mq
SRAM 2S6KB)
MC471 Large-capacity A A A A
MEM_ AKO memory
TN831U471 (2S6KB)
MC472 Large-capacity A A A A
MEM_ AXl memory(lMB)
Tf4831D472
MC474 Lqe-capacity ~
A A
MEM_ AX2 . memory
TN831C1474 (768KB)
MC611 MCP Pmcesxorfor o 0 0 0
TN831C1611 aesvointerface
promsing
MC616MCP Processorfor o 0
TN831D616 servo interface
processing
MC617MCP Procmsorfor A A
TN831D617 servo interface
promsing
MC621POS Proceswr for
TN831D621 additional axis
scrfo pxuccssing
MC626 POS Psocessorfor A
TN831D626 additional axis
smvo prtrcssdng
-12-
1. OUTLINE
-32! claasifi ion

Unit Oeneral
specifications
M31O
1
M320 M32S M330 M330
HM
M330
HL
Circuitboards MC632SIF Servo interface o o
ITJ831D632 for M31Ou=
onlv ,
MC721 CRT controller o o
CRTC. M for
TN831D721 monochrome
CRT use only
MC724 CRT controller 0 o o
CRTC. C for color CRT
TN8311J724 use onlv
MC712IOP Procesaorfor A A 0 0
TN8310712 UO control use
onfy
M~Ol Manual handle o o 0 o 0 0
DIO_ A interfa~ 3-axia
TTW3103O1 contact UO
MC303
DIO. B
TN83103O3
!s%w-L-
interfa-m,
contact I/O
A 0 0 0 0
interface
DE 48, DO 45
MC323 Analog I/O A A A A A A
DIO_ D interfacq
TN8310323 contact I/O
interface
D1 64. DO 64
MC311 Manual handle A A A A A A
DIO. F interface,3-axia
TN831D311 contact I/O
interface
Dh 64, DO. 45
@Ion-VDE)
MC731RIP Remote X/O A A A
TN831D731 interface
h’fc751
BIF- M
TN831C1751
%Y--l--
interface
(main control
A A A A
unit side)
MC771 SMB Remote UO A A A
TN831U771 interface
(main control
unit side)
MC761 XT unit A A A A
BIF_ XT interfam
TN8311Z761 (XT unit side)
Mco61A Battery card o o
BAT_ A (for ~stem bus)
TN831O 061
MC062A Battery card o o o
BAT. B (for ROM bus)
TN831O 062
MC461 Battery card A
BRAM. A with memory
TN831D461 (for ~stem b%
SRAM 128KB)
MC462 Batteq card A A A
BRAM. B with memory
TN831D462
&&al__
-13-
.,.
1. OUTLINE
Systel cla=ifi tion

Unit Geneml M31O M320 M325 M330 M330 M330 M335
apecificationa HM HL
Circuitboarda MC094 ParaffeWrial A A A A A A
PSCON. A convemion
f-N331D094 cad
(for padlef
puncher)
MC095 Paralfelkrial A A A A A A
PSCON. B conversion
I?4331OO95 card
CRT unit MB931(9”) OL

I-N63L4019
[ MDT-952-01 OL
I MDT-962B-
1A
L
LT3B/ 0=
LWT3B-01
MYG2S0-51
KS-MB931 o~
o~
OL
rMC231
MCIF. A
MB941(9”) 9-inchboard
AL
AL
TN63L4006 (for machining
wI
center mmtema
MDT-952-OV
1=
MDT-962B-
lA
LT3fY PowerSuppfy OM ‘M
LWT3B-01/ for board
MYG250-51
KS-MB941 o~
r z
KS-MBW1 OM
MC201 OPBC %=+= OM
controller
MC231 Bored contact AM
MCfF_,A f/O interfhce
DI 64, Da
48
r Speechoutput
interface
AM
MB951(9”) !%clt board

I A
w
I CRTC-T
L: Lathe orientation
M: Machining center orientation
-14-
1. OUTLINE
Systemclassification
Unit I General IT[310 M320 M32S M330 M330 M330 M335
CRT unit MB411(14”) 14-inchboard o 0 0
l?4631Aoo5 (for machining
center orient-
ation)
A1QA13DSP40 14-inchCRT o 0 0
LTW PowerWpply o o o
I LW’B-01/ for board I I I I I I I I
I MYG250-51 I I I I II I II
KS-MEW1 Data keys o 0 0
KS-MB401 Menu keys o 0 0
MC201 OPBC Board Iol 101 101
controller
MC231 Bored contact A A A
MCJT_ A f/O interfacq
DI: 64, DO:
48
MC271 Speechoutput A A A
VOICE interface
MB412(14”) 14-inchboard o
TN631A055 (for lathe
orientation)
AIQA8DSP40 14-inchCRT o
LT3Et/ Power supply o
LWT3B-01/ for board
hMYG2SCL51
~S-MB412 Data keys I I I o
KS-MB401 I Menu kqs I o
MC201 OP‘Bc I Board I I I I I 101 I
Icontmller I I I I I I I I
I MC231 I BJsrd cuntact I I 1“--~ A
MCIF_ A f/O interface I I I
M(C271 I %eech oumut I I I I I IAI — I
VOICE i;terface “ I I I I I
-15-
1. OUTLINE
Cirmitboardstadanil mmdogdiagmms
M31O M320 M325

3-2 1
— 654 - 1
b
v
z
—
*
x m
x
h1330 M33011
8
— 765 43 21 10 9 8 6 54 21
—-
~
I
N .
W # %! #l*
x x -’l X1X1X
x ,x -1 XIX:X
m!to -, m,m m
Uiu
~1,Z
,
N335 M330 HI.
-
o 9 876543 — 9 4 32 1
- !!1 l,.
!
x
>
a
#
x
x
m
u
z
—
-16-
1. OUTLINE
1.4. EXTERIOR OF MAIN UNIT
1.4. EXTERIOR OF MAIN UNIT
9-inch board 14-inch board
3-slot control unit 6-slot control unit
-17-
,,. ,,. .
1. OUTLINE
1.5. INTERNAL MOUNTING DIAGRAM
(1) Parts mounting diagram of self-standing cabinet (external board)
Ir”
II Axis amplifier
I
I
I
I
Axis amplifier
1
I
I
I
1
I1
Axis amplifier
II
I L
Axis amplifier
II I-Em
~1
1
Cable grounding plate
n Dm
T/R
door
-18~
1. OUTLINE
(2) Parts mounting diagram of self-standing cabinet (built-in board)
f 1 I I J
I Axis amplifier
II Control unit I
n
Standard
board
I-Km-l
operation
board
mm Cable
Axis grounding
amplifier plate
Control unit
IWl
n
— —
.=
o
Standard
board
1n
Machine
Opemtiorl
board
T/R
door
00
-
-19-
1, OUTLINE
(3) Parts mounting diagram of mounted cabinti

II
~
❑El
B
El 3
@iacldrw
opmuion
board)
•1
Tape
reader
•1
Heat
x-
1
han
er
Control unit
.
c
Standar,
board
II
(-Akhirre
npmliorl
board)
0 T/R
door
1300
PEl o 0
-20-
1. OUTLINE
(4) Parts mounting diagram of unit cabinet
Control unit
w
z
p
, ‘L.—.—. —
I ~: ,1
~-l Heat exchanger
750
Dill Qmtrol unit
-21-
1. OUTLINE
1.5. INTERN& MOUNTING DIAGRAM
(5) Parts mounting diagram of amplifier rack
Y 1- f
Axis amplifier Axis amplifier [-
I former 0
I t%
Heat ~
exchanger Heat exchanger
i
Cable
grounding
plate
11
Heat exchanger
Axis amplifier
Heat
exchanger
4 .Transformer
c
@
@
U
o IElo
—
-22-
2. DAILY MAINTENANCE
2.1. MAINTENANCE INSTRUMENTS AND TOOLS
2.1. MAINTENANCE INSTRUMENTS AND TOOLS
(1) Measuring instruments

The table below lists the instruments required to verify whether the power is being supplied properly
to the NC unit and whether the wires have been connected properly to the NC unit.
Instrument Conditions Applications

Tester Before turning on the
power, use this to check
whether the wires have been
connected to the NC unit
properly.
Oscilloscope Use for troubleshooting and
for measurements in general.
AC voltmeter AC supply voltage Use this to measure the AC
measurement; tolerance power being supplied to NC
*2Y0 max. unit.
DC voltmeter Max. scale unit: 10V, *2% Use this to measure the DC
max. tolerance at 30V power supply.
Phase rotation meter Use this to check the con-
nection sequence of the AC
3-phase input power.
DC ammeter Use this to measure the DC
current being supplied to the
motor.
TabIe 21 ktrum@s for mainttzmee
(2) Tools
Screwdriver
(3) Chemicals
Cleaning fluid (alcohoI) for tape reader, machine oil
-23-
.4,HAIL Y MAIN 1J2NANLE
2.2. DAILY MAINTENANCE AND INSPECTION OF TOE
READER
2.2. DAILY MAINTENANCE AND INSPECTION OF TAPE READER

Every day, perform the following maintenance and inspection procedures for the tape reader prior to
operation.
(1)
., Insrmction method
[i] Cleaning
Readout errors may be caused when dust from the surroundings or tape particles adhere to the
readout surface. Use a brush with soft bristles to clean periodically the glass surface of the
light-emitting case and the tape travel surface.
If the dust and dirt are hard to remove, remove the Phillips head mounting screw holding the
light-emitting case and detach the case. This will expose the glass surface of the light-emitting
case and the tape travel surfac~ and it will make it easier to clean these areas.
Mounting screw Front panel

/ \
)
r-- r-
P — ~-
, L--
I\’ :q+
Glass surface Connector
Fig. 2.2-1
To reassemble the parts, fit the connector mounted on the light-emitting case into the
connector on the front panel and connect, and secure the mounting scrmv.
Ay dust and dirt which cannot be removed by the brush with soft bristles should be cleaned
away with a soft cloth dipped in alcohol.
[2] Lubrication
When the action of the tape clamps is stiff, lubricate the three slide areas shown below with a
small amount of machine oil.
No other lubrication is required.
Lubrication
locations
t !
Fig. 2.2-2
-24-
2.2. DAILY MAINTENANCE AND INSPECTION OF T~E
RE~ER
(2) Troubleshooting
Check out the points listed in Table 2.2-1 if something appears to have gone wrong with the tape
reader.
houble Detection
No tape run Power is not ON. Cheek pOWer.
[mproper conn~tor contact. Disconnect and re-rmnneet

connectors, obseme what
happens and clean connec-
tors.
Something wrong with tape [mproper conneetor untact. Disconnmt and re-connect
run. connectors, observe what
happens and clean mmec-
tors.
Reading error Dust, dirt on tape and light- Remove dust, dirt and check
emittiruzhensing surfaces. again.
Improper connector contact. Disconnect and reconnect
connectors, observe what
happens and clean conn~-
tors.
Tape punching error Cheek tape perforations.
Tape perforations do not Check tape puncher. I
conform to standards.
No LED lighting Improper connector contact. Disconnect and rcmmnect
LED eas~ obseme what
happens and clean light-
ernitting case connector.
TabIe2.2-1
-25-
2.3. REGULAR MAINTENANCE OF MICRO FLOPPY DISK DRIVE
(M335 ONLY)
2.3. REGULAR MAINTENANCE OF MICRO FLOPPY DISK DRIVE

(M335 ONLY)
2.3.1. Maintaining the disk drive

When the floppy disk drive is used for a prolonged period of timej magnetic powder from the disks and
dust will accumulate on the head surfaces so that readout errors may be caused as a result.
Make it a rule to clean the heads regularly once twery two months and follow the procedure outlined
below.
(1) Recommended cleaning disk
Manufacturer Memorex Japan
Typtx Memores cleaning floppy disk (micro) for 3.5-inch doublesided use
Mclhod: DV type
(2) Cleaning method
(a) Check that the NC power is OFF, remove the system floppy disk in the disk drive and replace
it with the cleaning disk.
(b) Switch on the NC power and clezming will commenee as soon as the LED on the disk drive
lights. Cleaning takes about 5 seconds.
(c). Once the LED on the drive drive has gone off, switch off the NC power, switch the power back
on again and proceed with cleaning again.
(d) Upon completion of the above cleaning process, switch off the NC power, remove the cleaning
disk and insert the system disk back again.
NOTE 1. The cleaning disk may be used up to 60 times, after which it should be replaced with a new
cleaning disk.
2. Depending on the machine, a door interlock function may be provided on the power board,
In &ca lie this, switch the power on and off in adherence tiith the operating instructions
of the machine in question.
2.3.2. Handling the floppy disks

Bear in mind the handling tips below if the floppy disks are to last for a long time.
1. Checkpoints while disks are being used

[1] Under no circumstances should the magnetic surface of the disks be
touched.
Fingerprints on the surface can disable readout.
[2] Do not handle the disks if your hands are oily or covered with metal
particles.
[3] Do not bring disks near cigarette smoke and do not allow scdents to
be spikd onto their surfaces.
[4] When attaching an index label, make sure that it is positioned
properly so that it will not peel off. Do not stick another label or
labels over an existing label.
[5] Write the information on the label before sticking it onto the disk.
If information needs to be entered on a label already on a disk, use
a soft felt-tipped pen or a similar writing implement with a soft
[6]
point.
Slide the disk gently into the disk drive in the correct direction.
Rough handling when inserting and removing the disk can cause the
152b
disk to be darnaged.
m If disks have been brought inside from an outdoor environment
which is hotter or more humid, leave them indoors for at least 30
minutes before using them.
-26-
2.3. REGULAR MAINTENANCE OF MICRO FLOPP Y DISK DRIVE
f M335 ONLY)
2. Checkpoints when storing the disks
B
[1]When disks are not being used or when storing back-up disks, make
sure they are stored away in their plastic case.
[2] Do not leave disks where they will be txposed to direct sunlight or
in the vicinity of a heatin~ atmlianee.
[3] Do not brin-g disks near-a ‘magnet or any object with a strong
magnetic field.
The data on a disk can be erased by a magnet ring or magnel
necklace. Avoid wearing them when handling floppy disks.
[4] Do not place heavy objects on top of disks.
2.3.3. Other handing tips
1. Service life of disks

Although floppy disks are guarant~ for about 10,000 start-ups, readout errors may occur in an
environment subject to heavy dust and dirt concentrations because dust and other foreign matter will
adhere to the disks.
Clean the heads regularly (see section 2.3,1) in order to avoid this kind of trouble.
2. Always make back-ups!

To safeguard against damaged disks, lost data and other such accidents, it is recommended that disks be
provided to back-up the software programs and important data so that these will not be lost.
3. Adhere strictly to the operating conditions

Since disk drives and the disk themselves are susceptible to changes in the temperature and humidity and
also to dirt, the checkpoints outlined above should be strictly obsemd.
When the operating conditions– particularly the temperature-are not met (such as during operation at
a temperature below zero), the relative positions of the data tracks and heads may shift, thus makingit
impossible for the data to be read out properly.
In cases like this, wait until the inside temeprature rises and then start again.
4. Writing data onto disks

The temperatures at which data can be written onto floppy disks range from 10 to 40 degrees Celsius. Keep
to this range when writing on the disks.
-27-
2. DAILY MAINTENANCE ““
2.3. REGULAR MAINTEN~CE OF MICRO FLOPP Y DISK DRIVE
(M335 ONLY)
23.4. Tmubledxmting
NO
1
insertthe disk
YES properly.
No
i
v
YES Incorrect insertion

of disk.
c
at a tenspemture
belowzero?
Heatup the indmr

environmentuntil
NO the inside
tempahne *.
NO
1
Tbk iscausedbya shift
in therelativeposition
behveenthedd tracks
and beadsbecauaeof
theIertrpetature
Clean the heads of
?JO
1
Error is caused by
a dirty head.
F==l —
NO
a
Defective disk
Replace the disk

drive.
I
-28-
2.4. BATTER Y REPLACEMENT
2.4. BATTERY REPLACEMENT
The data in this system are backed up by batteries.

The on-board batteries for the memory cards are mounted on the MC442, MC471 and MC472, and the
system battery is installed in the battery box.
H]ghly reliable button batteries (storage batteriea) are used, and since thq are screwed down to the
boards, problems with defective contact do not arise.
Battery back-up period ..... At least 2 months
Battery service life..... 5 years (depends on the operating temperature)
In order to ensure the proper operation of the system, it is recommended that the batteries be replaced at
a date earlier than their service life.
(When the battery alarm appears, the machining program data may be lost.)
Storage batteries used
GB250H-3FB2
(made by GS SAFT to Mitsubishi Electric specifkations)
Used for MC471, MC472 and battery box
GB150H-3FB2
(made by GS SAFT to Mitsubishi Electric specifications)
Used for MC442
In order to yield a high reliability, these batteries have been made in accordance with special specifications
and, as such, they must be ordered from Mitsubishi Electric.
It takes about 150 hours to fully recharge a depleted battery,
The batteries have been fully charged before they are shipped from Mitsubishi Electric.
..::
-.
~
.:.::,...
..:::: .:.:.:
How to replace the batteries
The memoxy and CPU cards are provided with capacitors for memory back-up. l%erefor~ in order to
protect the memory contents, the batteries should be replaced in as short a period of time (within 30 min.)
as possible.
(Supplementary note) Batteg power signal system
MCllt MC 121 MC 442 “MC4?1 /472/474
..y
.:.
CPU-A CPUJ MS MEM_AX*
O
ON 90 RO BATTERV
.x.:.:.> :..
.......... .
[GB2!oH-3FB21
B ATTERV
P‘+
[c925a M-3FB21
.>:..
..1>y
.
..::
y
5%::
~.:z
0
.:
....
<~a
...........,..,... ..<.......,.,,,,.,.,”,+,<+,,, ,, . ..., ,, ,,.’
,,.
,.,
,.,,,
,,.,,. .
NOTE With the standard configuration, batteries are not installed on CPU_ A and CPU. B, and the
battery power is supplied from the battery box along the back plane.
-29-
,,,
2.4. BATTER Y REPLACEMENT
(1) Replacing the memory card (MC442, MC471, MC472) batteries

1. Switch off the NC power.
2. Remove the memory cards from the unit.
3. For each battery, use a screwdriver to unscrew the two battery mounting screws, mount the
replacement battery while taking care to align its polarities correctly and secure with the two
mounting screws. @he battery will be damaged if its polarities are aligned in reverse.)
4. Replace the memory cards in the unit.
(2) Replacing the M31O system battery (battery box)
1. Switch off the NC power.
2. Unscrav the two mounting screws in the battery box and remove the battery box from the unit.
3. Use a screwdriver to unscrew the two battay mounting screws on the battery box, mount the
replacement battery while taking care to align its polarities correctly and secure with the two
mounting screws.
4. Replace the battery box in the unit and tighten up the two mounting scrtxvs.
NOTE Use the GB250H-3FB2 as the system battery.

(3) Replacing the M320, M330, M330H and M335 system battery (battery box)
1, Switch off the NC power.
2.. Unscrew the two mounting screws in the battery box and remove the front cosmetic panel.
3. Use a screwdriver to unscrew the two battery mounting screws on the battery box, mount the
replacement battery while taking care to align its polarities correctly with the positive pole at
the top, and secure with the two mounting sercxys.
4. Replace the front cosmetic panel of the battery box and secure with the two mounting scmvs.
NOTE Use the GB250H-3FB2 as the system battery.

2.5. LEAD STORAGE BATTERIES AND CHARGER
(These are not provided with the standard cotiguration.)

(These are not provided with the standard configuration.)
A lead storage batte~ and charger are used for MC442, MC446 DRAM memory card back up.
Battery back-up period: At least 3 days
Battexy service life Varies according to operating temperature (Please refer to the next page.)
A battery back-up period of 3 days is guaranteed with a full charge but, depending on the ambient
temperature this may actually extend to 5 days.
When the battery alarm appears, the program data may be lost.
Bear in mind that if the battery is not charged over a prolonged period of time after the battery alarm has
appeared, the battery life may be shortened.
R takes about 24 hours to fully recharge a depleted battery.
The battery’s service life is 3 years and so the battery should be replaced at an mrly date before this period
elapses.
Lead storage batte~ used: PE6V20/PE20-6R (20Ah, 6V), made by Japan Storage Battery Co.
In order to yield a high reliability, this battery has been made in accordancewith special sptilcations and,
as such, it must be ordered from Mitsubishi Electric. While the battery is being stored, it must be
additionally recharged once every six months.
The batte~ has been fully charged before it is shipped from Mitsubishi Electric.
The PM 11 charger is a highly dependable unit which is provided with protection circuits to safeguard
against overvolt agea, overcurrents and excessive discharge. However, bear in mind that damage may result
if the memory side output end is shorted.
How to replace the batt cries

1. Switch off the NC power. ~he memory contents will be lost.)
2. Use a screwdriver to disengage the plus and minus terminals from the battery.
3. Loosen the long nut of the clamp securing the battery to remove the clamp and then lift out the
batteV.
4. Insert a new battery and secure it using the clamp.
5. Align the plus and minus side terminals properly and secure with the screw.
6. Read in programs using a floppy disk.
-31-
(These are not prowlkd with the standard configuration.)
Comections
,, I I
Control unit CNh141

J
IL
Isolate the charger and battery using the
0
(Card side) junction connector for storage over a
prolonged period of time in a warehouse
or similar location.
Take care not to mount the lead storage
~( Connector side) battery in a position where it will be
suseeptl%le to the effects of heat and
temperature and not to position it in an
air-tight location.
As seen from above Do not insert the comeetor so that it is
not properly connetted.
2.6. M31O, M320/330 9-INCH STANDARD BOARD FRAME AND
CRT CLEANING
Concerning the service life of lead storage batteries

Semite life characteristics with trickle (float) recharging
10,
Period
of use
(years) -.
2 I
‘5EEEEEI m 30 40
Operating temperature ~C)
!A
I Ooeratinz temperature I Service life I

I 30”C 2 to 3 Vears I
I 35*C I 1.5 to 2.5 Vears I
I 40°c I 1 to 2 Years I
2.6. M31O, M320/330 9-INCH STANDARD BOARD FRAME AND CRT

CLEANING
1. Remove the board frame following the same procedure detailed in (A) (5)-[2] describing the
operation board module replacement in Section 5.4.3.
2. Use neutral detergent when wiping it clean with a soft cloth.
-33-
3. TROUBLESHOOTING
3.1. CHECKING OUT TROUBLE
3. TROUBLESHOOTING
When something appears to have gone wrong with operation, it is first necessary to pinpoint the exact
cause@) so as to devise the appropriate remedy. Proceed with the checks listed below.
3.1. CHECKING OUT TROUBLE
Check when the trouble occurred, what was being done at the time and what kind of trouble resulted.
(1) When did it occur?
Time when the trouble occurred
(2) What was being done at the time?
What was the NC operation mode?
● During automatic operation
Program contents, sequence number and program number when trouble occurred.
● During manual operation
Which manual operation mode?
What sequence of operation?
Which operations before and after?
● Which screen on setting and display unit?
● Did trouble occur during input/output operation?
● Status at machine side?
● Did trouble occur during tool change?
● Control axis hunting to blame?
(3) What kind of trouble has occurred?
● Which alarm appears on alarm diagnosis screen of setting and display unit?
Select alarm diagnosis screen and check alarm contents.
● Which drive amplifier status display has appeared?
Obseme status display for drive amplifier and check alarm contents.
● Which machine sequence alarm has appeared?
● Is CRT screen OK?
(4) I?rcquency with which trouble occurs
● When did the trouble occur? How often has it occurred? (Did it occur while another machine was
operating?)
If the trouble occurs very infrequently or if another machine is involved, a supply voltage’
malfunction or noise may be to blame. Check wheiher the supply voltage is OK (does it drop
temporarily when another machine is operating?) and take measures to counter noise.
● Specific mode?
● Did trouble occur while an overhead crane was moving?
● With what frequency did it occur with the same workpiece?
● Did the same trouble occur with the same operation? Check recurrence.
● Did the same trouble ockur when the conditions were changed?
(Try changing the overridq program contents and operating sequence.)
● What was the ambient temperature?
(Was there a sudden temperature change? Did the fan on the top of the control unit operate?)
● Is there a defective cable contact or defective insulation?
(Are any of the cablea being spattered by oil or coolant?)
-34-
3. TROUBLESHOOTING
3.2. EXAMPLES OF TROUBLE

(1) No NC power
● Is power being supplied to the NC main unit?
● Has the fuse blown in the power section?
(2) No movement ewenwith start-up
● Has the proper mode been selected?
● With tape operation, has the tape been inserted properly?
● Have the start-up and operation conditions been complied with?
(Depending on the machinej the start-up operation may remain locked until the preseriied
conditions are complied with. Check by referring to the instruction manual issued by the
machine tool builder.)
. Are the override and manual speed settings at O?
● Is the resel signal not available?
. Is the feed hold signal not available?
. Is the machine leek function ON?
-35-
3. TROUBLESHOOTING
Troubleshooting
Dealing with trouble related to the power supply
[1] No NC power
A
@en dtmr and check (Note1}
o Cdoorilnor
.%&%g-
alai,
9
Nopower even
thoughAC lWV
k supplied.
1 AC 2i10Vsupplied
NoON rottiq q whm No power ON even TPaver ONwith
~gg ~q& := thoughPD19/21 “PD19/21
bxabd
OFPmmtarapp.m poweris ON. ON switcP
2mina@md
OwnwmdbA
0, e I
J --- 1 A I
Q
NoPOWe ON em
WtUJPD191zIu
rcmmedfmm -1
unit.
I
No powa ON even when +5V * 12V
powercableCNP1l-S7 %Jk:5$J%J%RY17 short- shofl-
CNP1lis disco-cd. ridling
[,11,1 CiruJiting
I I
NOTE 1: When the NC cabinet’s door is opened, the door interlock limit switch is set OFF.
Consequently, the door interlock switch should be set to the OFF position by the door interlock
key and the door then opened. After the trouble has been remedied, be sure to set the door
interlock switch to ON and close the door.
NOTE 2: Refer to Section 5.3.1 for further details on why the fuse should blow.
-36-
3. TROUBLESHOOTING
[2] No + 24V output from NC power supply
I y +24voutpu*
mmNC nmversumh !
No +24V outfmteVaIWkl
power i9 supplied whik i%mL:’8&$%J’
cableamnccted 10 DIO card
b disconotied. is drnamnaied.
i I
No +24V outputweu when 4-WV output when
PWW iS Sllppkd Whii PD19/21
powersupplyis iemovedfrom i%’i%la~~tiiy.;%-.
controlurdl.
- De6xtal
,U
DIWMCPd
MC33HQ?J
3ZW311,
MCdll/616’617.
m
I
+24Voutpulevenwhenpowet
is suppliedwhite+ 24V
6upplyfinbleconnecledto
terminalbosrd of PD19/21
o o
is dmnneaed.
rcbkm in
Defed m + ‘WVaippty
PD19121 Law am
pmvezsupply. inlaid
Omrddat
shad d &Ik
-37-
3. TROUBLESHOOTING
[3] AC FAIL lights
1===1
Dealing tvith trouble at the “operation ready” stage

[1] Operation READY status is not established
I op3pt$mRnRb;hd
Refer to the alarms in the MELDAS

300 series (by individual unit)
operating instruction manual, check
out the alarm contents and proceed
with the appropriate inspection.
-38-
3. TROUBLESHOOTING
3.2. EX4MPLES OF TROUBLE
‘%?,,
Dealing with trouble related to the operation board “h
[1] Operation keyboard cannot be operated
Keyboard cannot be operated.
[ 1
No o erationof No operationof
spea“1’
lCkeys onIy. 1 all keys
I I <
No key operation No buzzer
but buzzer sounds sounds. 1
Watchdog error
-39-
,. ,,, ,. .,
‘3. TROUBLESHOOTING
[2] No board lamp lighting
Power ON LED
I No board lamp lighting lights at + 5V and
so this is not
included.
I 1
a
LED lmlrplighting
makesno sense;
incorrectSelting.
I
SpecificLEDs
do not light.
o ncorrea
baud
mte
pagamm&&er
c)
Dektive
MCXW
MC2W
MC221
.anis
-4ct -
3. TROUBLESHOOTING
DeaIing with defeetive CRT screen displays
[1] No picture on screen
No picture on screen.
[2] Picture moves continuously
Picture moves continuously.
[3] Interference remains on picture
@@
-41-
3. TROUBLESHOOTING
[4] Picture shake (distortion)
Picture shake (distortion).
Ma&ne4icfield
in vicinity.
[5] Picture switches without warning
Picture switches without warning.
1 1
Happensafterspecific Picture. changes
operations at random.
3. TR OU13LESHOOTING
3.3. CARD [UNIT) LEDS
3.3. CARD (UNIT) LEDS
3.3.1.
M310
Card LED Status Error Counternmisure

OK NG
MC632 SVAL x 0 Servo alarm These light when there is a
FBAL x o Feedback alarm malfunction in the semo
system. Find out what has
caused the alarm using the er-
ror number and after remedy-
ing the troublq the alarm ean
be released by the NC reset
k~. Refer to the Operating
Instructions for the alarm
Causea.
MC1ll LED1 x Error contents differ according
LED2 o/A * to combination. Refer to
LED3 o/A } Section 3.3.8.
LED4 x o Watchdog alarm Replace with troubl~free card.
LED5 x o Memory guard There is a bug in the system
alarm software or user PC, etc.
Contact the service center.
MC301 LDG o x output 1 These go off only during CPU
photocoupler power reselting. Consequently, when
supply they are OFF, the system
MC303 LED1 o x Output photo tsoftware will not run and so
coupkr power sup- when this status continues, the
ply MC1ll card should be
) replaced.
O Lights A: Blinks; X Off
-43-
,.
3. TROtiBLESHOOTING
3.3. CARD {UNIT) LEDS
3.3.2 IU320
1
—
D
LED
9LD
ii
x
x
z
z
—
—
— —
— — —
Card LED Status Error Countermeasure
OK NG
MC712 LED1 x o System alarm Normally, this lights only dur-
ing the time bdween reatiting
and initializing. Replaee with a
troublefree card when it
remains lighted.
LED2 x X/o System ready A If LED3 stops blinking,
LED3 o/A Xjo System ready B replaee card MC712,
LED2 oJA ~to combination.
LED3 o/A Refer to Section 3.3,8.
LED4 x o Watchdog alarm Rqlace with troubl~free card.
LED5 x 0 Memory guard There is a bug in the system
Contact the serviee eater. ,
MC721 LED1 x System alarm At present, LED1 is not used
with the software.
LED2 o System ready At present, LED2 remains
lighted at all times with the
software.
MC611 WDOG x o Watchdog alarm Check the connector cmnec-
tions and check for cable
disconnections. If the LED still
lights, replace with a trouble
free card.
-44-
3. TROUBLESHOOTING

OK NG
ALARM x o System alarm System software custom
software have been destroyed.
Contact the serviee center.
SVAL x o Servo alarm ~These light when there is a
FBAL x o Feedback alarm malfunction in the servo
caused the alarm by means of
~the error number and after
remedying the troubl% the
alarm earI be released by the
NC reset key. Refer to the
Operating Instructions for the
alarm causes.
MC301 LDG o x output These go off only during CPU
photocoupler power resetting. Consmpmntly, wiwn
supply thq are OFF, the system
MC303 LED1 o x output software will not run and so
photocoupler power when this status continues, the
supply MC1ll card should be
I replaced.
0 LightX A Blink& E Off
-45-
3. TROUBLESHOOTING
3.3. CARD ( UNIT) LEDS
?4325
6 5 4
— —
3 2 1
)w-)
)AIJ
WV;
5
I FBJ
w
s
v
z
.
Card LED Is Error

NG
MC712 LED1 0 System alarm Normally, this lights only dur-
ing the time between reselting
and initializing. Replaee with a
trouble-free card when it
remains lighted.
LED2 X/o System rmdy A If LED3 stops blinking,
LED3 XIO Svstem readv B rwlaee card MC712.
MC116 LED1 Error contents differ according
LED2 * *to combination.
LED3 i Refer to Section 3.3.8.
LED4 o Watchdog alarm Replacx with troublefree card.
LED5 0 Memoy guard There is a bug in the systmq
Contact the semiee center.
MC616 WDOG x o Watchdog alarm Check the connector connec-
tions and cheek for cable
free card.
-46-
3. TROUBLESHOC)TING

OK NG
ALARM x o System alarm System softwar~ custom
.
SVAL x o Servo alarm These light when there is a
FBAL x o Feedback alarm malfunction in the semo
caused the alarm by means of
the error number and after
) remedying the troublq the
alarm ean be released by the
Operating Instructions for the
, alarm causes.
MC301 LDG o x output ‘These go off only during CPU
photoeoupler power resetting. Consequently, when
MC303 LED1 o x output woftware wilI not run and so
photocoupler power when this status continu~ the
supply MC116 card should be
— ~replaeed.
0:Lights; Blinks; x off
-47-
3. TROUBLESHOOTING
33.4- M330
M330
10
— 9
— n
— 6
— 5
— 4
—
ILED
ILEII
ILED )WI
ILF,D ILED )AL f
ILED ILIX )Sv
)FD
.
~
z
g v
z ~
— — — —
‘75=423
OK NG
MC712 LED1 x 0 System alarm Normally, this lights only dur-
ing the time between resetting
and initializing. Replace with a
troublefree card when it
remains lighted.
LED2 x X/o System ready A If LED3 stops blinking,
LED3 o/A X/o System ready B ‘replace card-MC712. -
LED2 ofA ‘* , to combination.
LED3 o/A Refer to Section 3.3.8.
LED4 x o Watchdog alarm Replace with troubl~free card.
LED5 x. 0 Memory guard There is a bug in the system
Contact the semice center.
MC721 LED1 x System alarm At present, LED1 is not used
with the software.
LED2 o System ready At present, LED2 remains
lighted at all times with the
tiftware.
MC611 WDOG X 0 Watchdog alarm Check the connector connec-
! I
free card.
-48-
3. TROUBLESHOOTING
3.3. CARD {UNIT) LEDS
Zard LED Status Error Countermeasure

OK NG
JIC611 ALARM x o System alarm System softwar% custom
SVAL x o Servo alarm ‘ These light when there is a
FBAL x o Feedback alarm malfunction in the scwo
caused the alarm using the
‘error number and after
remedy ing the troubl~ the
alarm can be released by the
NC reset key. Refer to Section
3.4 for the alarm causes.
MC471 LED1 x o Parity error Load the data again and if the
LED still lights, replace with a
trouble-free card.
LED2 x o Memory guard er- There is a bug in the system
ror software or user PC, etc.
LED3 x o Battery alarm Charge or replace the battery,
and re-check the machining
data.
trouble-free card.
and r-check the machining
data.
photocmpler power resetting. Q.msequemtly, when
supply th~ are OFF, the system
photocoupler pOWt!I when this status continues, the
supply MCII1 card should be
1 r~laced.
0: Lightq A Blink& X Off
-49-
3. TROUBLESHOOTING
33.5. M330H
M330H
—9 —8 —4
f-
t-
<
m
— — — .
Card LED I Status Error Countermeasure
=--l-=-
NG
MC712 0 System alarm Normally, this lights only dur-
troubl~free card when it
remains lighted.
LED2 o/A x System ready A Replace the MC712 card when
LED3 o/A x System ready B LED2 and LED3 are both
OFF simultaneously. When
$only LED2 is OFF, replace
the MC201 card on the board
side.
LED2
LED3
LED4
ofA
Of&
x o
$
Watchdog alarm
I
to combination.
Refer to Section 3.3.8.
Replace with troubl~free card.
LED5 x 0 Memory guard There is a bug in the syst~
MC611 WDOG x o Watchdog alarm Check the connector emmec-
lights, replace with a trouble-
free card.
ALARM x 0 System alarm System software custom

-50-
3. TROUBLESHOOTING
ICard LED Status Error Countermeasure

OK NG
MC611 SVAL x o Servo alarm ‘ These light when there is a
malfunction in the semo
FBAL x o Feadback alarm system. Find out what has
es ror number and after
remedy ing the troubl~ the
operating instructions for the
~alarm causes.
LED still light% replace with a
trouble-frtx card.
and r~check the machining
data.
LED still lights, rqlace with a
trouble-free card,
Contact the savice center.
LED3 x o Battexy alarm Charge or replace the battery,
and r~heck the machining
data.
photocoupler power resetting, Consequently, when
photocoupler power when this status continu% the
supply MC1ll card should be
\ replaced.
O: Light&A Blink% X Off
-51-
3. TROUBLESHOOTING
33.6. M330HL
M330HL
10 9 e. 65
T KW D
LEDT 8M AL,
LED2 @sv/
LED3 T GJFII!
L12D4
LED5
m
>
u
&
G
z
1 —
—
Card LED Status Error countermeasure
OK NG
MC712 LED1 x o System alarm ?Jormally, this lights only dur-
ing the time between reselting
[rouble-free card when it
remains lighted.
only LED2 is OFF, replace
side.
MC LED1 x Error contents differ according
116-1 LED2 ofA * to combination.
LED3 O/& Refer to Section 3.3.8.
LED4 x 0 Watchdog alarm Replaes with troublefree card.
Contact the sezviee center.
MC616 WDOG x o Watchdog alarm Check the connector connec-
tions and cheek for cable
lights, replace with a trouble-
free card.
ALARM x 0 System alarm System softwar% custom

Contact the semice center;
-52-
3. TROUBLESHOOTING

OK NG
MC616 SVAL x o Servo alarm ‘ These light when there is a
malfunction in the servo
FBAL x o Feedback alarm system. Find out what has
caused the alarm by mans of
,the error number and after
remedying the troubl% the
alarm ean be released by the
NC resti key. Refer to the
operating instructions for the
j alarm causes.
trouble-free card.
ror software or user PC, e$c.
and recheck the machining
data.
troubl~free card.
LED2 x o Memo~ guard er- There is a bug in the system
LED3 x ‘o Battery alarm Charge or replace the battery,
and re-cheek the machining
data.
photocoupler power resetting, Ckmsequently, when
photocoupler power when this status continu~ the
supply MC116-1 mrd should be
replaced.
-53-
.
3. TROUBLESHOOTING
3.3.7. M335
M335
10
— ~
7 7
)LEC )LEI
)LIX )LEI
)LEt )LEI
)LIX >LEI
)LEI
1 -
)LED1 @LED]
)LED2 BLEN
ILED3 8RLED:
z
o g
z N
— — z ~
g
%
1 -
—
Card LED Sta 1s Error Countermeasure
OK NG
MC712 LED1 x o System alarm Normally, this lights only dur-
md initializing. Replace with a
[roublefree card when it
remains lighted.
only LED 2 is OFF, replace
side.
LED2 OIA * to combination.
LED4 x 0 Watchdog alarm Replace with troublefree cird.
Contact the srzvice center.
MC121 LED1 x Error contents differ accmding
LED2 ojA * to combination.
LED4 x 0 Watchdog alarm Replace with troubl~free card.
MC442 LED1 x 0 DRAM parity error Load the data again and run
LED2 x 0 SRAM parity error and if the LED still lights,
replace with a troublefree
card.
-54-
3. TROUBLESHOOTING
;ard LED Status Error Countermeasure

OK NG
/rc442 LED3 x o DRAM battery Charge or replace the battery.
alarm
LED4 x o SRAM battery Charge or replace the battery,
alarm and re-check the machining
data.
LED5 x o Memory guard er- Syslem softwar~ custom
ror softsvare have been destroyed.
dC611 WDOG x o Watchdog alarm Check the muwctor connec-
free card.
ALARM x o System alarm System software custom

SVAL x o Semo alarm These light when there is a
FBAL x o Feedback alarm malfunction in the servo
,er ror number and after
remedy ing the troublq the
NC reset key. Refer to operat-
ing instructions for the alarm
Causea.
!vfc471 LED1 x o Parity error Load the data again and if the
trouble-free card.
and re-check the machining
data.
troubl~free card.
LED2 x o Memoy guard er- There is a bug in the system
LED3 x o Battery alarm Charge or replace the battczy,
and m-check the machining
data.
MC301 LDG o x output ‘ These go off only during CPU
photocoupler power resetting. Consequently, when
MC303 LED1 o x output *sofhvare will not run and so
photocoupler power when this status continues, the
suppIy MC1ll or MC121 card should
j be replaced.
O: I&hty & Blinks; X. Off
-55-
3. TROUBLESHOOTING
33.8. CPU card LEIM

LEDs 1 through 3 on the MC1ll, MC121, MC116 and MC116-1 CPU cards indicate signals which are
output by the system software. The error contents differ according to their combination.
LED1 LED2 LED3 Error Countermeasure

x o 0 Parity error Re-load the RAM data on the
CPU card and run. If the error
persists, replace with a troubl@ree
card.
x o 0 Write guard error There is a software bug in the
system sofhvare or user PC, etc.
and so the service center should be
contacted.
—
o x o Bus error Contact the service center.
o 0 0 System error Cmtact the service center.
o x x Zero arithmetic Check the parameters and machin-
operation ing data.
0: Lights; X OFF
.,,.
,..:.
.-
-56-
3. TROUBLESHOOTING
33.9. LED al aperatial board aide
MC201
~
win---n ❑
LED2
LIW1
❑ n
an
h 0000
m l—l I’-f
The MC231 card is not shown since it dow not use any LEDs.

OK NG
MC201 RD O/J$ x Receive signal If RD and SD go off while
MC221 (OFF when no eon- MON is blinking and LED3
nection is made on MC712 card at the control
with NC) unit side goes out, replace the
SD o/A x Send signal (OFF * MC712 card. If there is still
when no connection no change in the status,
is made with NC) rcplaee this card with a
troublefree card.
MON A o/x System monitor Replace with a troublefree
(blinks periodically) card.
MC211 LED1 A OJX System monitor Replace with a troublefree
card.
LED2 WA o Send signal If LED2 and 3 rcanain lighted
LED3 XIA o Receive signal at all times while LED1 is
blinking, rcplaee the CPU card
i at the control unit side. If
there is still no change in the
statu% replaee this card with a
troubl~free card.
.
MC271 SD ojA x Send signal (lights When SD and RD go out
during sending) while MON is blinking,
RD ofA x Receive signal replace the MC201 card. If
(iights during there is still no change in the
receiving) status, replace this card with a
troublefree card.
MON A Ofx System monitor Replace this a trouble-free
(blinks periodically) card.
0: Lights; A: Blinks; X Off
-57-
,,.
3. TROUBLESHOOTING
3.4. POSSIBLE CAUSES OF ALARMS
1. [-(watchdog error
This message is output at the CPU
when bit 7 of address 7D8000 is set
high.
(1) When CPU-A LED4 lights
CPU-B LED4
I Watchdog error
I I
I I
1 t
Incorlut settings I Memoq-related I
Fps
I
4-
The watchdog error is generated in order to ensure the safety of the system when the system is not running
Dronerlv. and it functions to shut down the .wstem suedilv in such cases. With a svstem such as an NC’
~ys~em,-which runs in real timq a routine is provid~ thr&gh which the system p&ses periodically and
every time the routine is passed, a special counter is reset. If the system ceases to run properly for some
reason or other, the routine is no longer passed and so the counter, in turn, is not reset. If a clock signal
with a constant frequeney is supplied to the clock pin of the counter, the counter will overflow and an
interrupt will be applied to the CPU by this output. In this way, appropriate action is taken spesdily.
-58-
3. TROUBLESHOOTING
(2) When MCP WDOG lights
[ Watchdog error I
t
MCU malfunction I
Whereas the CPU watchdog error functions as an error for the total system, the MCP watchdog error
concerns the M CU (servo system). It owurs when servo processing is not completed within the spwified
time (normally 3.5 ms) or when MCU main processing does not meel the requirements.
-59-
3. TROUBLESHOOTING
2. -[ Memory parity
d-l Memorycard
Pcnver
allpply
3. -[ Memov guard error

This message is
output at the CPU-
A and CPU-B when
bit 4 of address
7D8000 is set high.
-60-
3. TROUBLESHOOTING
4. ml Battev alarm
This message is
output at the CPU
when bit 6 of address
7DSOO0is set high.
I Battf3y
alarm I
The battery will fail if the memory card is placed on a metal desk or if the battery, when replaced, is
mounted with its polarities reversed.
In cases like this, the battery should be replaced immediately.
-61-
3. TROUBLESHOOTING
3.5. INSPECTION PROCEDURES FOR TROUBLE
3.5. INS PECTION PROCEDURES FOR TROUBLE
(1) Checking the Supply Voltage
Checking the Input Supply Voltage

The 3-phase input supply voltage passes through the no-fuse breaker at the machine side and is connected
to the R, S and T terminals of the no-fuse breaker at the NC side. Check whether the preaeribed voltage
is output here.
To transformer
The single-phase input voltage is conneeted to the terminal board of the PD21 and PD19 DC power
supplies in the control unit. Check whether the prescribed voltage is output here.
AC 100V + 10%/-1570
Cheeking the DC Supply Voltage

The DC supply voltages are output to the connectors of the PD21 and PD19 DC power supplies of the
control unit. Check whether the prescribed volt ages are output here.
Max. total fluctuation rate Max. ripple voltage Voltage VR

+ 5V –2% to +2% –50mV + 5V ADJ in figure
+ 12V -2% to +2% –60mV + 12V ADJ in figure
– 12V –2?Z0to + 2V0 —60mV -12V ADJ in figure
+ 24V -1570 to +15% –200mV I —
I
The voltage increasea when the VRs are turned clockwise.

The maximum amperage of the PD19 power supply (+ 24V) for machine input/output is 1.0 A.
The maximum amperage of the PD21 power supply (+ 24V) for machine input/output is 1.5 A.
-62-
3. TROUBLESHOOTING
3.5. INSPECTION PROCEDURES FOR TROUBLE
m
(2)Power Supply Connections
Check the supply

voltage.
PD21
r ‘Sv
M320/hi330
M330H/M335
@ON/OFF SWITCH ACOFF

~ +12V AM. :~,
o -12V ADJ. ACON I
5274-03A o 9“~
0
%
3191-03P AC OUT
& —~ :
Check the supply voltage.

AC 10DV+l&~
Pt’)19
LED{GREEN)
LED (RED) #l
~
+5V All].
READY LED
ALARhf LED
ON/OFF SWITCH + 5V
~ +12V AD]. +5GND
o -12V AM + 12V
o &12GND
5274-MA ~
-X?V
52?4-03A ~ +24V
u <[
-1-24GNll
I ACOFF
-63-
3. TROUBLESHOOTING
3.6. UNIT REPLACEMENT
REPLACEMENT
Card name plate Fan cover COn-

nector
for
ian)
X+
Basket
Fig. 3.6.1
-64-
3. TROUBLESHOOTING
3.6.1. Rqdacing the pmm sqdy unit

[1] Diswnnect all the connedors and terminal board cablea.
[2] Remove the two flat head screws securing the power supply unit.
[3] Hold thecosme$ic panel at both sides and draw out the unit in the direction of the arrow shown
in Fig. 3.6.1.
[4] Proceed in the sequence of [3] -D [2]+ [1] when mounting the new power supply unit.
.
3.6.2. - - . ‘-
[l]- Place&e hand in ~he hollow area at the top of the memory unit.
[2] AS soon as the card holder is opened out, draw out the memory unit in the direction of the
arrow shown in Fig. 3.6.1.
[3] When mounting the new memory unit, align it with the guide grooves in the partition and
basket and push it in as far as it will go. The card name is marked on the basket and so it should
not be placed in the wrong position.
[4] Close the card holder.
3.6.3. R@acing thediskckivelmit

[1] Disconnect the connector which has been connected.
[2] Proceed in the same way as for replacing the memory unit in Section 3.6.2. There are two card
holders in this case.
[3] When mounting the new drivq proceed in the same way as for replacing the memory unit.
3.6.4. Rqking the cuoling fhn

[l]- Remo~e the powe~ supply unit, following the procedure in Section 3.6.1.
[2] Unscrew the four screws to remove the fan cover.
[3] Reach in from the front of the basket and draw out the connector which is wnnected from the
fan to the back panel.
[4] Unscrew the two screws and remove the fan.
[5] Proceed in the sequence of [4] 4 [3] ~ [2] ~ [1] when mounting the new fan.
3.6.S. RqdacingtheMCcards
[1] When the connector is connected, proceed as below to disconnect it.
0)
., When the wnnector is shard as that below, loosen the two screws and draw out the
connector while holding diwn the clamp.
-65-
.,.
3. TROUBLESHOOTING
(2) When the connector is shaped as that below, loosen the two sermvs and draw out the
emmector.
(3) When the u)nnmtor is shaped as that below, loosen the two screws and draw out the
connector.
screw
_~
I ?
(4) When the connector is shaped as that below, release the catches in the directions shown
by the arrows and draw out the connector.
A Catch
(5) When the connector is shaped as that below, draw out the connector while holding down
the clamp.
Clamp
-66-
3. TROUBLESHOOTING
[2]When the top and bottom card holders are opened in the directions shown in Fig. 3.6.1, the
MC card will protrude slightly and so can then be drawn out.
[3]When mounting the new MC card, align it with the guide grooves in the basket and push it in
as far as it will go. The card name is marked on the baskel and so it should not be placed in
the wrong position.
[4]Close the card holders.
3.6.6. ReDlaciugthe IWXWXYcarck

P flat head
Nut (M3) Case (A) Memo~ card Caae (B) Scrw (M3)
77-
+L4L.A
(“
=
—
—0
-@–––
—
—
[1] Remove the memory unit from the basket following the procedure described in Section 3.6.2.
[2] Remove the flat head screws and nuts.
[3] Remove case B from case A.
[4] Take hold of the memory card connector and pull out the card from case A.
[5] Proccxd in the sequence of [4] -+ [3] ~ [2] --D [1] when mounting the nmv memory card.
-67-
3. TROUBLESHOOTING
3.6.7. Replac@ the&k drive unit and IOP card (MC712)
Case A
Card
Floppy disk drive
Flat cable
P-,
Cable E
\ \
Case B
-\
\
Il./#-~-J
&r/ /
v /
/’
i
[1] Remove the floppy disk drive from the basket following the procedure deaeribed in Section
3.6.3.
[2] Hold down the catches (x4) on case B and remove ease B from case A.
[3] Disconnect the flat cable and cable connecting the card and disk drive unit.
[4] Draw out the card from case A.
[5] Unscrew the 4 screws that secure the disk drive and remove the drive.
[6] Proceed in the sequence of [5] ~ [4]+ [3] ~ [2] ~ [1] when mounting the new disk drive and
card. The card is inserted by first aligning it with the guide groove in case A.
-68-
4. INSTALLATION AND ADJUSTMENT PROCEDURES
4.1. ENVIRONMENT~ CONDITIONS
4. INSTALLATION AND ADJUSTMENT
PROCEDURES
The following points should be borne in mind when installing the MELDAS 300 system.
If they are not healed, it may not be possible for the NC performance to be displayed to the full.
4.1. ENVIRONMENTAL CONDITIONS
The environmental conditions given below apply to the locations where the cabinet and pendant board
designed and manufactured by the machine tool builder are installed. This means that the conditions for
designing the cabinet in Section 3.3 of the connection instruction manual should also be strictly adhered
to if the conditions below are to be met.
(1) Ambient temperature
O to 45°C during operation (Oto 55°C ambient temperature for control unit)
(2) Humidity
Less than 75% RH under normal conditions
High levels of humidity can cause the insulation to deteriorate and accelerate parts deterioration.
There is no need for spwial dehumidification measures but installation in locations susceptllde to
dampness and humidity should be avoided.
(3) Vibration
0.5G max. during operation
3.5G max. during transportation
(4) Atmosphere
Use of the system in an environment prone to a high density of organic or corrosive spray-type gases
or prone to high concentrations of dust should be avoided.
4.2. INPUT POWER SUPPLY
(1) Input voltage
Domestic: AC 200/220V +10/-15%
Overseas: AC 200/220/230/240/380/415/440/460/480/550 + 10/-15%
(2) Power line frequency: 50160Hz &lHz, 3 phases
(3) Power consumption: Max. 0.8kVA for control section
Reference should be made to the MELDAS servo system specifications
manual for the drive section value.
4.3. EXTERNAL CONNECTIONS
Proceed as below for the wtemal connections of the numerical controller.
4.3.1. Connecting the input power supply

The 3-phase input power is supplied through the no-fuse breaker on the machine side and is connected to
the R, S and T terminals on the no-fuse breaker of the amplifier rack and the grounding wire is connected
to transformer terminal E.
Connection
direction
I
NFB2 Transformer Connection duection
terminals
1
I
M4 SCXWS
USCd
I
hf6 SCXWS USed I
Input power transformer and no-fuse breaker terminals
-69-
4. INSTALLATION AND ADJUSTMENT PR OCEDURES
4.3. EXTERN& CONNECTIONS
Connection with the motors should be made at the motor terminal boards of the transistor amplifiers for
each axis. Refer to Table 4.3.2 for the connections.
Table 4.3.2 Correspondence

of temnindpin numbers
N/C Motor pin

terminal no.
no.
&Ea w c
G1 E
G2 F
E (ground) D
NOTE Terminal numbers

Terminal board of transistor amplifier (at NC side)
at motor side are
NOTE Size of terminal screws is M4. pin numbers of
Size of grounding screw is MS. Cannon connec-
tors.
433. Emmkal axmaors

The figure below shows the locations of the connectors inside the control unit.
Locations of connectors (A)
NOTE The location of the connectors varies according to the model type and option configuration.
-70-
4, INSTALLATION AND ADJUSTMENT PR OCEDURES
All the cables led into the control unit and NC control rack should be clamped as shown in the figures below. This
clamping serves both to support the cables and to shield them. This important procedure must be carried out in order
to prevent malfunctioning due to noise and in order to otherwiseensure the safe operation of the system.
System 1 system 2
\
\
? \
Control unit \ \
Control unit
\ \ \
\ \
\ \
\
Cable
Mounting surface Metal Cblp
ng plate Shield housing

Shield housing
J“’’’” ‘-l
Metal cable Cable

clamps —
(A B) ‘i Grounding plate
As shown in the figures, strip away part of the outer cable covering to expose the shield housing which is then pressed
against the grounding plate using the metal cable clamp. Thin cables can be bunched together and clamped.
System 1 illustrated above is for direct mounting to the control unit and the parts should be obtained from Mitsubishi
as a complete set.
(The grounding plate as well as metal clamps A and B are packaged separately from the control unit and so they
should be installed together with the control unit by the machine tool builder.)
The grounding plate for system 2 should be obtained by the machine tool builder. (Refer to the figure for making this
plate.)
Metal cable clamps A and B can be purchased from Mitsubishi.
-71-
Procedure for making the grounding plate (system 2)

Use a 2.3 rum thick steel plate as the grounding plate. After cutting it to the shape illustrated below and
drilling the holes, coat it with zinc.
The grounding wires must be eonneeted from this grounding plate to the grounding plate on the cabinet.
1
L-14
(35) ?4
X30 35
30
24-;.2
-— .-— — II I
‘[
< z
[
-0 iu L-.
52
-%
U-J
—--1 49 ,, !- ;
> 11
Lml u \ &l-
Screw hole for I }. 5 dia. hole
wiring ~nn~tion ~
to grounding plate of cabinet Mounting hole
System 1 grounding plate (commercially available)
8 X30=240
9
3-5 dia. hole
-
5 2-M4 screw 6 !5= 11
1-
30Q 40
L
Grounding plate A (for M330/335), metal clamps A (x5) and melal clamps B (x4)
5 X30=150 30
l-~
. 30 3–5 dia. hole
(Mounting hole)
5 11
40
t- -1
Grounding plate B (for M320), metal clamps A (x3) and metal clamps B (x3)
-72-
2 x30=600 35
.
30 2–5 dia.hole
24.&
------ -.-.
.-
6 5@ 11
-1
120 40 /
M4 Scrmv r
Grounding plate C (for M31O), metal clamp A (xl) and metal clamps B (x2)
Metal cable clamps (A and B)
1. There are two types of metal clamps, A and B.

2. The number of cables. which can be clamped (in general) is:
Clamp A: DPWSB 25-pin x 0.2 sq., 14 mm outer diameter x2 Total x4
DPWSB 12-pin x 0.2 sq., 10 mm outer diameler x2
Clamp B: DPWSB 12-pin x 0.2 sq., 10 mm outer diameter x2
3. Use clamp B when only one cable is to be clamped and set so that the cable can be tightened at the
cent er of the thumb screw.
4. With a shielded cable composed of a multiple number of conductors, strip away the shield housing
for each conductor, bind together with a cable binder at a location where no contact will be made
by the metal cable clamp, bunch together several cables and clamp.
In the same way, bunch together several thin cables and clamp (using metal clamp B).
Outline drawing of metal cable clamp
-73-
4.4. CONNECTOR POSITION DIAGRAMS
D
c
-0
AVR
I I
M77nu
I 1,). .)wn
IOP
cPIJ_A
( option)
( option)
cRTc_c
MCP
[ option)
( option)
DIO_B
DIO_A
AVR
I I
r
///.
ism ~ IOP ( option )

,.. ... . :.:...
.. .. ..
CPU_A
... . .
::.::::::
:.-.:.:.:.
........ ( option)
...... ()
.:. . .:.:.:
. . . . . . .. ( option)
.: .:.:.:.
. .. .. . .. . CRTCM c
:: MCP 73
=3
( ;ption 1
;:-..:.:.: .
. . . . . . (option)
,27 DiO_B
~ : DIO_A
AVR
I I
-74-
M325
IOP
CP U-A
CRT_C
MCP
(option)
DIO- B
010- &
()
c
w
AVR
I I
r-137n
,,.... . . ;.,.,.,
i“-----
~CAMll
1 CFD 22
b[ CFD13
]’(
11
.. . .. . . ..,.
CNA 11
CMD 21
CMD 12
] :fCND”15~
j [cNA21j
].. lcMD
iCNA “18)
~CNA 27)
I t] icN A t 21
.:: ( option)
MCP
DIOJI (
DIO_A
option )
D
c
-u
I AVR
I
option )
,..

4.5. CABLE CONNECTION DIAGRAMS

(A) M31O cable connection diagram
MU1ll control unit
ONu 9ppiyUIiil
CNPH-S
3
1-
ii--
Battery
Machine power board
I
CRT setting and display unit
l’. I
Terminating resistance
Note
The number of
control axes
depends on the
order placed.
-76-
(w N4320 cable connection diagram

MU211 control unit
Battery MC712 MCI 11 \lC611
q
11-u
~
%
0 u -
MC411-1 MC413 ~
=
z
- u v
=
~
II u
r!l
m
z<d
A
.*CV1
t
Machine power board
n CNB81
Mc201
CRT setting and

dkplay unit
Terminating
Note I servo I I seNo I I Servo Swo

The number of cmntrol I amdifier I I amdifier 1 I &p amplifier
axes depends on the order I (m~s 1) I I (As 2) I I (A)y (am 4)
placed.
EE..l&cHiazlE?c_j
-77-
(C) M325 cable connection diagram
MU211 cmitrol unit
7 CNPII
f
c14s22
f
>
c Machine power board
z
v
Acvl
CRT
r, ~y
c:
14-CRT
CRT setting display unit Terminating

L 1 resistance
Note , 1,[ (,c’’h’’’r,,l[Jc’’J’”l, ,,<cAL’’’,),,t,

The number of cmtrol ‘. cNl,\CS1lI cKl:\011! Csll Chill
axes on the order placed. Servo Servo Sewo
..
y~j~
amplifier amplifier amplifier
(am 2) (axis 3) (axis 4)
.. ~~. (X2 (X2
N x
~ z ‘& ~
x x
z z z z
3 “a u “a
pJ.. CN2 ~~~ V&?

Wsc] :F.NC
I (Ktwl Imcl
AC 6el’VO AC 6eIV0 AC 6eW0 AC SWO
motor motor motor motor
-78-
(D) M330 cable connection diagram

MU311 control unit
@tion Option tJcG1l\ Option It3p tion [ Mc303 [ MC301
I 1 I I I Power
/(
Mtery
Machine power board “

CN1311
c!iPll
(Lull 1
n
L
C!iU81
Mum
CRT setting and

disulav unit
Terminating
Note
The number of control axes
depends on the order placed.
-79-
M330H cable connection diagram

MU311 control unit
Wer mpp~
tit
— —
Machine power board
CNS32 CNPI1
1r
I I t+
ACVI
CAM1
E?TQl
Terminating
I reaistanee
L
setvo
Note ampliGer
The number of control axes (am 4)
CN2
*~
z
u
m r-l ❑
012
VLNC)
AC =0
motor
CN2
WNCI
AC WIVO
motor
& 11
cw
%4c
Savo
motor
-80-
(F) M330HL cable connection diagram

MU311 ecmtrol unit
-IllOJ
izi wer
lit
suppty
CNB21
—
t
Machine power board
1
r I
CAhill
1 CRT setting and display unit I
Tegninating
CAM 1 CAM1l
~Ah~llresistance
Note
The number of umtroi axes
qpm%m
-81-
(G) M335 cable eonneztion diagram

MU311 u)ntrol unit
w
@lion MCW Mc3)I Pa# Suppij
#
CN1321
Machine power board
1
CNS3Z
\ Ir
I I ?
Terminating
resistante
Note
The number of control axes
-82-
4. INSTALLATION AND AD.lUS TMENT PR OCED URES
4.6. S WITCHING ON THE POWER
4.6. SWITCHING ON THE POWER
Cautions for switching on the power

Proceed to switch on the power in the following sequence.
(1) Cheek that the main breaker is ON. If it is OFF, set it to ON.
(2) Press the POWER ON button on the CRT setting and display unit. After about 3 secmnds, the
READY lamp lights to indicate that the control unit is now ready to operate.
(3) Press the RESET button on the CRT setting and display unit. The system is now placed in the
operation ready state.
The operation ready state will be established without pressing the RESEI’ button, but for safety and
verification reasons this button should be pressed after the power has been switched on.
4.6.1. Transition diagram &wing puwexq operationready, tzotxgeq ~ and ream OFF
b 4 R \
Ready state is established about 3 sec. after NC
NC power O ~wer ON.
Operation ready status
((lmtrol k now possible h automatic or manual operation mode)
4>
When any of the causes on the left
1. EmergencystopB arise-s,the ready status is set OFF
2. Watchdog immediately.
3. Memoyparity
4. I?atte~alarm
Troublearises
5. MCUerror
6. Servoamplifier
7. Memoryguard
#
t
Parameters
Emergeney stop Ernergaley Stop., Emergerley stop
(while cause has hold & etc. (cause) Status is
arisen) 1y~
held inside
The status applying after the NC.
cause has been rek-ased is set
by parameter (machine). Emwgeney stop A
-s3-
...

4.7. SETTING PROCEDURE {HARD WARE SETTINGS ~
4.7. SETTING PROCEDURE (HARDWARE SETTINGS)
Outline
The settings determine the various constants inside the NC as well as the inherent constants and
specifications at the machine side. There are two kinds: hardware settings and parameter settings based on
the software.
Special care should be taken when any of these settings are changed since the machine movement and
other factors may be adversely affected.
This section describes the hardware settings.
Hardware settings involve the setting of the setting pins, toggle switches and rotary switches installed on
the cards which are mounted on the control unit.
The settings conform with the “M300 Series Hardware Setting Lists” on the following pages and were
performed before the system was shipped from the manufacturing plant. There is no need to change them.
The M300 Series Hardware Setting List is provided for each and ewery NC system. @amples are given
on the following pages.)
When any cards or units are replaced, reference should be made to this M300 Series Hardware Setting List
and to the card units in current use for the proper settings.
Sel in this direction.
Checkpoint
DIO card system map setting
Refer to the table below for the settings (SET) of the emergency stop input setting plugs and the
system map binary switch (SW1) on the DIO cards.
DIO #1 DIO #2 DIO #3 DIO W DIO #5 DIO +%

Emergency stop ON OFF OFF OFF OFF OFF
input
System map SET = o 1 2 3 4 5
NOTE 1. The DIO seuuence of priority is MC301, MC303 and thtm MC323.
2. The settings ‘start from those cards among the DIO cards supplied by order having a high
priority: DIO #1, DIO #2, ~C.
When several of the same cards have beem delivered, the sequence of priority is determined
according to the system map.
The order from the right of the control unit is DIO #1, DIO #2, etc.
-84-
4, INSTALLATION AND ADJUSTMENT PROCEDURES
4.7. SETTING PROCEDURE (HARD WARE SETTINGS)
Wamples of MELDAS-300 series internal setting lists
(It should be borne in mind that the settings will differ from those in the list sumiied
.. with the actual
system+)
MELDAS-3 Io
H/W Setting List
+
MClllB 1“ MC301B #l I MC301B #2 I
I —. I I 14s
1 ,.”
1 I I ,.** t I 1X$
MC303B MC323B lMCA
,.....413A
(A,) MC632A MC211A
I
11- 1Swl ISEMGIO -l _.. •~M~ i-. ~~ ● 0-8 cs~
SRA ]H. ‘A’ ● +GI 1123 S1 -
SRB no sDA .- S 2 ● e ;“*”-
SRC 1- ● 123 s 3 4, -,, ,,.-
Svnf=tI W . Csl - m
71b+
!
I -.”-. - s 4●
al.. sET- SVDE7 - ●
II 2 I Soo Iu.1
i- “1 lx” “’;-l , --- I
I I -. .- I
t I ,.”
SET= .
W configuration
(O - waihbkj
o MCI11
0 MC301 # I
MC301 #2
MC303
MC323
o MU13 .
0 MC432
o MC211
I I
Ii
‘t ‘o” Sso - -
10. S/N
Wnmct Q% SBW - -
11 I
...
BNP-B3443-000 *
-85-
4. INSTALLATION AND ADJUSTMENT PR OCED URES
4.7. SETTING PROCEDURE (HARD WARE SETT.INGSJ
w Systemorder Bw. -
U
z = m Gption older EW_ “_
$
0 ; ‘t ‘m-t G&r Iiit no. s=. .
. ..-
$ B *nai ‘o” - S/N - -

connect Q’ty iSBW - –
BNP-B3442-000*
-86-
Ordered by
MELDAS-325 t
r
H/W Setting List Machine
mcdeJ name
} I I
I MC461A I
DSI-I m BTE =
DSI-2 m SPC q
0s1-3 m 12
DSI-4 U
0S1-5 m
DSI-6 m
DSI-7 m
DSI-8 m
OFF ON
IB #2 MC303B * 1 MC303B #z
Sw 1
~ :1 ‘;z ‘“l :: := ‘wpJ
HEH
sE-r- S 8 ● * SET - s 8 99 SET -
I 123, 123
35 #2 MC411B-I (AI) MC41 IB-2(A, ) M0419B- 2 ‘

il. u ● M M P2 I* O-a M~cx Mm -.
‘Al
● - s I[*B-B ‘ l19e ~~~” .-
SDA ● w s 2 ● - S 2(GX 123
..-
\ 123 s 3 ● M s 3/0 e
,
SVDE6
SVDE7 -m
SOD
-*
-
-.
●-
Csl
;U
m
-., o,.-
1
‘
123 1123
~ .._– -- -
sFr
MC616EI I AM flzs MC724B-I MC201B MC231A
DS2 SOCK -= s II** S1 -
❑
.$ v. SCG -* 112 S2 -
: -* 129 ~[ s 3 ● .
-,, .,.’ s 4 9*
I \*” J,
Svwll -* I ,* I
!-, ,
4
‘ . s 5 ● *
:.
Lll
S1321% ● - SW1-I m ;’ SET= O s “6 *
“,, *,.’ ●
SIRQ6 ** SW1-2 m -, ~ El 12
SAUXO - SW1-3 m ~ ‘“” SET- o
SEA - SWI-4 m ~.o
123 ,C4Tlod
MC094A MC271A W mnf@atkn (O - wsiMk)
s 1 W* Cst MC061 . MC411-2
s 1.2K ● 9 0 o MCIII o MC419
2,4K .0 .“ “. o MC461 o MC611
4.8K w :, ~ c) Mc301 * I o MC712
2 ,..’
9.6K .0 ~ El MC301 4!2 o IAC?24-1
123 SET-O MC303 $ I c) MC201
MC303 *2 MC231
MC323 #I MC034
0 MC323 *2 c1 MC271
o MC411-1
Systemorder BVf. -
~ n Option older ~w. _
~ mt connect Order hat no.
Sso -, -
+
: ~ Serial no. S/N - -
u Q’ly
connect SBW - -
1
BNP-B3442-000*
. s7-
MELDAS-330
H\W Setting List
+
1 1
MC062A MClilB MC462A

BTE\e SCLl -m CLO ~= DSI-I - BTE -
J1 2 SCL2 -m sBAT - DSI-2 - SPc w
. SBI -o Ssc M DSI-3 ~ 12
S02 W* Bcu 0-0 DS1-4 m
SB3 U8 123 DS1-5 -
MAP -* ST1 0S1-6 -
MEM X9 ABORT DS1-7 ~
WDOG ● * 0s1-8 m
SMG - - *E9 OFfi ON
123
MC301B #1 MC301B #2 MC303B # 1 MC303B #2
s I -* Swl s 1 M* Sw I
s ~ w.
.% ~, .s
s 9 HO :; s
s: :{ ~ j: :! :pq ~~ := ‘w~
.
s lfJ U* -,
m ,.,’ .
s III- ●
s Ifjl D-8 . s=- o s ~

M,. -,-. .=. s ~ ● O sE-r- S s ● 9 sET-
S 171-.1 s 17-* 123 123
1
[s- .-
lli19-.D ●I I S-7 .8-,
s 19[- . S19-*
1 ,.” = .-.
MC323B ?41 MC323B # 2 MC411B-I IA,) MC411B-2(A, ) MC413A(AJ

● U MP2 ● - M P2 ● - MP2 Ix*
‘EMG ~-m SAI := ~G .:-m SAI
SRA ● 0-9 s 1[.M s 1 ● - 1123
SRB -* SDA .0 M SRB -* SDA SX s 2 ● W s 2 ● m
SRC -* 123 SRC -* 123 s 3 ● W s 3 ● -
SVDE6 -* Csl SVDE6 O-+* Csl 123 123
SVDE7 -m ,, ?,, SVDE7 -0 ., .,,
SDO .: : “i + SDO ~ :. + +
‘ n “,. ,’ m ‘, .,’
j123 ~ ]123 ) i II
sET- sET- ‘1 ,
MC471A MC472A MC 474A .-.-.. .—
MCtTlt B I IMC712B MC721B
MAP ● * MAP 99 Spc - ~“~” SCLKIO w SEB - *T -e Ds2 SOCK -4
❑
BANK - BANK ● * 1[2 CcWI - ● SEZ - SW ● M SCHM -t
‘,
SIZE ● * SIZE ● O 66ER/RD#- ● SMAPO ● * 123 :’ ‘ “b 12:
BERR w BERR - Sslofsal - ● SMAPI ● * DS1 -., t ,.’ SW}-} m
BTAL - BTAL - SV3$/Vl) -* i2 ‘ : ‘Swl -2 m
,% ,,
SPC - SPC - s%/192 -* Sw}.1 - ~; Slrr- o SWI-3 c
5VB ● * 5V8 ● * SIRD6 ● * SWI-2 m -., ,.- SWI-4 \c
BAT - BAT I~ SAUXO - Swl -3 m E!l : ~F~ 0!
12 112 SsA - Swl -4 m SET- o
1123 ~F~ ON
Mc~olB MC231A # I MC231A Card cm@oraIrm (O = ava k)
#2 MC094A MC27!A
s 11.0 S1 - S1 - s Ii- . Cs I o MC062 MC411-2 MC231 #2
❑
II 2 S2 - S2 - s l.zxl. ● 0 MC1 I I o MU13 MC094
,0, ,
Csl s 3 ● * !s 3 ● . 2.4K~ ● 8 -’ . 0 MC462 MC47 I MC271 “
0
s 4 ● *S 4 9. z 4.8K~ M ‘:, t :- 0 MC301 #1 MC472
.$ a. # t’
J L s 5 .0]s 5 ● e 9.6Kj* ● ; MC301 #2 MCX74
‘ m
-.
~**’
‘
,..
s 6 ●oIS6 -
.,
123 SET- o 0 MC303 %I o MC611
J 1 -1 hflc303 #2 MC712
SET- o I+I hflC323 $$I
MC323 it2
o
o
MC721
MC201
O I MC411-1 MC231 # I
I
$’ ‘tier BW --
~s’em
m Optwnor&r ~~_ _
z z
g not Cmnect ~
5 ‘“‘t ‘o” Sso - –
s shl no.
S/N - -
B
3
conned cl”)’ SBW - –
BNP-B3439-OOO*
-&3-
4. INSTALLATION AND ADJUSTMENT PR OCED URES
Ortkrtd by
MELDAS-330H Machine
H/W Setting List
modelnmm
MC301B #1 MC301B #2 MC303B # 1 I MC303E *2
a
I I
s. tl-olswl Is 11-elswt Is tl - Iswl
❑
s 4-Q
.’ J.
5 90-00 .
:. .
s 10-~ “., .,.
s 110-0* Ill C-, ●1 I i J Is 71-
S 16H* SET- O
s 17-0
s 181- ●
s 191- ●
.m.
i SET- t
MC471A I MC472A I MC474A I MC611B I MC712B i MC724B
I I lad
MC2016 lt4c231A #11 Mc231A #21 MC094A I MC271A I card cord
SET- O
E#=
w
connect Q&
I ISBW- -
BNP-B3438-000*
-89-
ck&red by
MELDAS-’33OHL Machine
HiW Setting List rmdel name
MC062A MC116B-1 MC301B al MC301B #2

3TE ] - SCL -* DSI-1 m s I -o Swl
❑
112 Sw -* DS1+2 m s
STM1 -* DSI-3 m s
MC462A STM2 -m DS1-4 m s
3TE - SB ● * DS1-5 m s 1! =! H :: ‘w’El
5PC - SMAP - ST I DS1-6 m s }6 W* sET= o s 16 M* sm.
12 446 ● * ‘ ABORT DS1-7 m s 17 U* — —s 17 —-* —
Ssc - DS!-8 m s IB -*
.E~ !9 -*
OFFj
ON s
123 129
MC303B = 1 MC303B :2 MC323B 4$1
;
i! z= ‘“b : ‘! := ‘“n ii : : ~= i ‘!!3 % ~

5 8 ● * SET= s 8 ● * SET=
123 123 Z7 E: ~ ‘y :: ~
SET= SET=
MC411B-l(A,) MC471A 6UC472A MC712B MC724B-1
tiP2 ● n MAP . . MAP .* SRT -o DS2 SOCK -9
❑
j ] ● W BANK M BANK ● e SEM .- SCG -.
5 2 90-4 slZE ● * SIZE ● * 12s ~:’ ‘ ‘ ‘;- 123
5 3 .M BERR w BERR - DS I -. -
❑
!23 BTAL - BTAL - 0 ‘;”
SPC - .~ ,,
SPC - . . SET= O
u. ..
5VB ● * 5VB ● * -, t -
BAT - BAT - ‘t”
12 12 SET= O
MC616B $$1 MC616B 32
mlshl ● - SEB - sT/sM ● ** SEB W*
X/CT -* SEZ - CS/CT -* SEZ ● *
iBES,ROY
-* SMAPO 99 s61muY -* SMAPO -
;s10/s8 -* SMAPI ● * sslo/sB -. SMAPI ● *
;VWll -* 12 SV3$Nl? -* 12
;132/96 ● - Swl-1 m S192/9S ● - Swl-1 m
51RQ3 ● * SWI-2 m S1RQ6 ● * SWI-2 m
\AUXO - SW1-3 m SAUXO ● * SW1-3 m
SEA - 5W-4 Im SEA ● * SWI-4 m
12s [OFFION 123 OFF1ON
MC201B MC231A $$1 MC094A Card amti.yration (O . available)
5 II** SI . s I -* o MC062 MC4 1I -2 MC28 I
112 S2 - 1.2K .* o MC116-I o MC419- 2 MC094
:s I s 3 ● * s 2.4K ● * MC462 MC471
❑
., :,, s 4 ● m 2 4.8K - 0 MC301 S I MC472
s ~ ● * 9.6K ● * MC301 ?42 MC474
-’ :.
“., ,.- S 6 ● * 112s 0 MG303 S 1 0 MC616 *I
: ‘ 12 s gl*o MC308 S2 o MC616 $2
;ET= MC323 #I o MC712
MC321 4$2 0 MC724-I
o MC411-1 o MC201
w 3ystem order ~~__

u
z ~ D Opion order
~ BW --
g not connect
....
0 1- Order list no.
Sso - –
serial
no.
?5 B S/N - -
Connect my SBW- -
—..- ----- ---
63NP+33555-WJ*
-90-
4.7. SETTING PROCEDURE (HARD WARE SETTINGS]
MELDAS-335
I-VWSetting List
+
MC IIIB I t MC121A I MC462A I
II 4SI
.,
~ ,
I I
M--
k-2!u-llR
..-.,. *1 1 MC30113 52 1 .-------
MC30!M3 . 1.
it I MC303B #2
s 1 -D SW! s I -* Swl 11- 1Swl i
s
s
s
~
9 -*
101-
M*
●
: m+-
sFr-o
;. .
.
-.,1$’
s
s
4 -.
9 c-
s to -*
S
~ ,-
s 16-*
171-*
:
i. r!
‘
,,.,,
-.,
sET -
.:
*,.-
‘“h! - : ““”ml
S 18 -*
s 19 -*
1--- I ) 1
193
..-
1
MC323B # 1 MC323B # 2 Mc41\B-l (Al) MC411B-2{A, I MC413A(A,) MC442A

● - MP2 lo- MP2 Is - MP2 1- ● SPRT .
gG I~-e SAI .: ~ :R;G :-a SAI ● w s 11o- S I ● - (123 SM8A 90
SRB -a SDA ● - SRB -o SDA ● W s 2{ 00-9 s 2 .x SDBA -
SRC -9 [123 SRc -* 123 s 3] .0-a s 3 ● N S5VB ● *
SVDE6 -* Csl SVDS6 -* Csl 11231 123 SBAT -
SVDE7 ,- ● svDE7i _ ●“ [-’i Ssc -
m
1-— ●-1 I .“ --II l-al [. --[I lSh4Aplm s41
SDO -*
/123
sn-
u ,
y
“,:,’
r SDo -0
g1?3
“:
UI
‘, :,’
y
MC471A h6C472A MC474A I MC611B MC712B I MC724B

MAP ● O MAP ● 9 WC I-S ISCLKI* w SEE - SRT -* ~5.2 SDCK -0
BANK - BANK ● * ]1 2 CCLK 1w ● SEZ - SEM -* ., SROM ● -
SIZE .* SIZE ● * S8ER/ROfM ● SMAPO ● * 123 “:’ “L 123
BERR - BERR - sslo/s$ -* SMAPI ● -, DSt m -,, m,.- ‘
Svwvlt -*
BTAL - BTAL - 12
J ITWT-o’ ‘1
u ‘,
SPC - SK m s96/192 -a S.wl-l m “e t
5VB ● * 5W ● * SIRQ6 ● * SWI-2 -’ -.,:,
h:-
SAT - BAT - SAUXO - sw\-3 m
12 12 SEA - Swl -4 - SST- o
i23 OFq ON
card coni3guration(o = avaibble)
MC201B MC23}A #l MC231A #2 MC094A MC2?1A
SI 1** S1 - SI - s 1 -* Csl c) MC062 01 MC411-1 10 MC201
112. S2 - 52 - s I ,2K ● * 0 MCI1l \ MC41\-2 MC231 Z 1-
Cs 1 s 3 ● * s 3 99 2,4K● . .’”“. o MC121 c) MC413 MC231=2
0 s ~ ● O s 4 ● , z 4*BKM -.,0 :- MC462 c) MC442 MC094
.’ ‘. ‘1”
v: L s 5 ● * s $ ● 9 9.6K] ● ● .n .o MC301 z 1 MC(7 I ]- MC271
-,, t.,.’ s 6 ● . S6 - !123 SET- O MC301 s 2 MC4>q J“
El B 12 12 0 MC303 = 1 WC
SET -0 MC303 z 2 0 MC
MC323 s I o MC,. ,. 1 1
0 ~ MC323 =2 O I MC724
Ji
u Systctn
older Bw. -
0
z z a *ion O* ~w_ -
2 g notCmnect orderIktm. Sso -, -
0
----
8 B . *m’m” S/N - –
connect w SBW - -
BNP-B3437”OOO*
-91-
5. DESCRIPTION OF HARD WARE
5.1. OUTLINE
5. DESCRIPTION OF HARDW~
5.1. OUTLINE
The operating principle of the MELDAS 300 series is described below.

Reference should a ain be made to the internal system diagram of this series in Section 1.2. In this
diagram, the denotes the control unit,
d
As shown in the diagram, the configuration of the MELDAS 300 series centers on a data processing
section, which is composed of a CPU (which, in turn, is composed of a complete 32-bit CPU, numerical
arithmetic device NDP, gate arrays and peripheral ICs, and which is contained on the MCI 11 card inside
the control unit) and memories (which include ROMs and R4.Ms and which are mounted on the MC413
and MC442 cards inside the control unit), and it includes various I/O drwices such as a CRT setting and
display unit, a voice output devic~ tape reader, tape puncher, printer and cassette magnetic tape player,
as well as an axis movement control section (which is known as MCP and which is housed on the MC611
card on the control unit), servo mechanisms which are composed of all-digital servo amplifiers, AC servo
motors and position detectors, and I/O interface sections (included inside the control unit) for interfacing
with the machine.
The sequence in which the data are processed in the data processing section is now described. The CPU
fetches the software instructions (known as the control program~ which are written beforehand into the
memory, one at a tire% it decodes the instructions and executes them. The control program is dividal into
a number of programs depending on the required urgency of the data processing, and they are stored in
the ROMs on the MC413 memory card.
The programs are closely connected to the hardwarq and the program responsible for monitoring the
hardware is known as the monitor. A number of programs (or “tasks”) are run under the control of the
monitor, and these are mentioned below.
First, the distribution of the contact input signals at the machine sid~ contact autput signals to the
machine sidq and command pulses must be processed during a specific time frame and so these have the
highest priority. The machine control program which cmducts this distribution is called motion.
Nmt comes the arithmetic program, which is called pre-processing: this ewxutes the NC command
decoding and interpolation in order for the tape commands to be read and the data required for the above
mentioned processing to be calculated in advance.
Finally comes the man-machine interface program, called operator control, which processes the keyed-in
inputs and items displayed on the CRT setting and display unit.
When these tasks are processed in sequent% it is no longer possible to satis~ the demands of those tasks
having a high degree of urgency, and so a sequence of priority is created. Processing is thus conducted in
conformity with this sequence.
In other words, when there is a request to process a different task with a high priority while a particular
task is being cmxuted, the task currently being executed will be interrupted and operation will move to
ewxute the requested task. If the mxution of yet another task with a higher priority is requested, then this
will be emcuted first and when it is completed, the task which was interrupted will be continued and when
this is completed in turn, the initially interrupted task will be emcuted.
Fig. 5.1-1 shows the operational flow of the MELDAS 300 series.
As is clear from the flow chart, the MELDAS 300 saks usca the built-in CPU to read in the machine side
information, make various judgments according to that information and proceed with control acmrd-
ingly.
If, in the automatic mod% the cycle start button is pressed, the machining programs are read out from the
memory and if a movement command is present, the movement data of each axis are arithmetically
processed, and the calculated data are output to the pulse distributor circuit.
If machine operation information is present, this is output to the power sequence.
-92-
5.1. OUTLINE
An example of the CNC system hardware configuration is shown below.
OPERATOR’S BOARD
, 9-}
SERVO MOTOR
SERVO MOTOR
SERVO MOTOR
-93-
., ,.

5.1. OUTLINE
start
Machine information input

!
Machine
information
reading
To manual mode and other

such processing.
Machine information
output to power sequence
Machining program
reading from memo~
No
To program error
Machine information
output to power sequence
Arithmeticoperation
of axia movement
command data
To axis movement control
Fig. 5.1-1 Flow chart of MELDAS 300 series operation
-94-
5.2. SIGNAL FLOW
5.2. SIGNAL FLOW
Machine contact input
Machine aide MC301, 303,

power circuit 323 etc., MC1ll
and machine machineinput e
option boa
1A ~ interface CPU
I I
(VDE or non-VDE standard)
O utuut to machine side
MC301, 303, Machine aide

MC1ll , 323 etc., power circuit
A machineoutput .—- and machine
116 interfacf$ opexation
CPU board
I 1 I
(VDE standard)
NOTE: VDE standard
output 24V
I Protective
Input 1 = I resistance
1 Receiver L
circuit i
IJ I R or
I
T
I ~.b Open emitter circuit
24V
Non-VDE standard
Input
, 2.2K
&
Receiver
circuit
I
t
I
-95-
5.2. SIGNAL FLOW
Key input with CRT setting and display board
When any of the key switches on the CRT setting and display board are pressed, the corresponding
❑
commands are fetched to the NC along the routes indicated below.
@l /m “at’i?l”El
MC721 MC1ll,
MC201 — p.iih
card mn~
cR~
D D/ ‘Yu +AG
\ lard
(l&ch
D CRT)
Input on machine operation board

Apart from the method of fetching the corresponding commamds of the switches on the machine operation
board as fhe machine cmntact inputs, as described above they can also be fetched to the NC along the
routes indicated below.
9 ~
‘~mxR~m:;ll*
card
$4&h
CRT)
Lamp output on machine operation board

Apart from the method of outputting the lighting signals of the lamps (including LEDs) on the machine
operation board to the machine sidq as described abovq these signals can also be output along the routes
indicated below.
9
•~p17p/=
t
\ri/ MC712
card
(W&b
CRT)
‘
LL- 24V
Open collector
~
l#,@
I
++’$’Jd
0’
Open collector
-%-
5.2. SIGNAL FLOW
CRT screen display

The display output signals to the 9-inch CRT screen travel along the following route.
The display output signals to the 14-inch CRT screen travel along the following route.
-B
EWE! ‘idmsignals
M armal pulse generator (manual handle)
This is used when feeding the machine table in small increments.

One pulse is output for each scale unit on the manual pulse generator dial, and 25 pulses are output for
each complete rotation of the dial.
The internal switch for selecting the magnification can be used to vary the amount of movement per pulse
to 0.001 mm, 0.01 mm or 0.1 mm.
F1–Fl–Rl:,t.T
The figure below shows the internal eircuitxy of the manual handle.
COnstant-voltag%
constant-current circuit
Power supply
LED Phase A
GND
Phase B output
II I
1
- Sfitted disk
Handle a.ws
-97-
5.2. SIGNAL FLOW
There is a diserepanq between the positions of phases A and B on the slitted disk and consequently there
is a 90° phase shift between the phase A and phase B outputs. This phase shift is such that, depending on
the direction in which the disk is rotated, the phase A or B signal is output first. In the MC301/MC201
manual handle control circuit, both the phase and direction are differentiated.
Handle wale
gradation 1 1111
pitch II ili
Phase A pulse [ I 1}1 I
I 1[1 I v IL
or
Phase B pulse ~111
I I I
1
II 14-
1111
Phase A is first. Phase B is first.
Program running and memory access

The route, along which the CPU fetches the commands from the memory is shown below.
E!El-El
In this way, each of the control program commands written in the merno~ card is fclched to the CPU in
sequence the CPU then decodes the commands and ewxutes them one by one. The flow of the data
applying when the memory is referenced (readingwriting) during a command is shown below.
1“
MC442
memory
RAM
M emorv area of machinimz

u– MC611,
MCP
616
2PORT RAM
rxos?rams
The machining programs are stored in the RAM area on the CPU card when the tape is short; when the
tape is long, they are stored on the apansion memoV card.
-98-
5.3. CONTROL UNIT FUNCTIONS AND HANDLING

The MUlll/MU211/MU311 control units of the MELDAS 300 series are composed of the
PD19/PD21/22 DC power supply, MCO1l, MC021 and MC031 back panels and various control circuit
boards. All these parts are mounted compactly inside a lightweight unit.
A list of units configuring the control unit is given in Section 1.3.
The inside of the control unit is as shown in the internal system diagram in Section 1.2.
The settings of the various parts that configure the control unit as well as the adjustment locations are
described on the following pages.
5.3.1. PD19, PD21 POWER SUPPLIES
Function
PD19 and PD21 are DC power supplies for the MELDAS 300 series control unit and they provide DC
voltages of + 5V, * 12V and +24V.
Input side
Coh
Fu
The power supply PD19 or PD21 detects when the input voltage is insufficient or when it stops
temporarily, and it detects when the output voltage is atcessive or insufficient and when its current is
excessivq and it cuts off the power automatically,
As far as the + 24V DC voltage is concerned, the output will drop without the power supply falling during
an overcurrent. The power LED lamp (red) lights up at times like this. It also lights when a fall in the input
voltage below 85V or a rise above 130V is detected. Once it has lighted, this status will be relained until
the power is nmt switched on. When the power drops due to the detection of an mxasive output voltage,
an error signal is output inside the power supply and this status will be maintained.
This means that the power will not wme ON even if the POWER ON switch is operated. (T’heerror signal
is released and the power can be set ON provided that the main NFB is set off once (for approx. 2 minutes)
and then turned back on again.)
-99-
O utpnt performance
The figures for the output performance of the power supplies shown in the tables below are approxima-
tions.
1) PD19
Rated output voltage + 5V + 12V -12V + 24V

Rated output current 9A 1A 0.8A 1.5A
~& ~ 2$!4 M=. &2% Max.

Total fluctuation rate Max. -2%
+ 10/-20%
Max.
Ripple voltage Max. 50mV Max. 60mV Max. 60mV
2oomv
2) PD21
Rated output voltage + 5V + 12V -12V + 24V

Rated output current 21A 1A 1A 2A
M=. ~ 2% M=. &2% M~. *2% Max.
Total fluctuation rat e
* 1570
Max.
Ripple voltage Max. 50mV Max. 60mV Max. 60mV
2oomv
Power ON/OFF switch

The PD19 and PD21 ~wer supplies are provided with a power ON/OFF switch. This switch operates in
=actly the same way as the external NC power ON/OFF switch.
Causes of blown input fuse

The PD19 and PD21 power supplies are provided with a protective fuse in their AC input line. This fuse
may blow due to any of the causes listed below:
1 op~at~g ~ument ~paciv of AC OUT output hm bwn =ceedcd (including AC OUT output
short-cmxnt)
2 Short-circuit in varistor which is inserted between AC lines
3 Short-circuit in diode stack used for rectification inside power supply
4 Short-circuit between collector and emitter of switching transistor inside power supply
5 Short-circuit in diode stack used for rectification inside auxilia~ power supply
6 Short-circuit bween collector and emitter of switching transistor inside auxiliary power
supply
532. CIRCUIT BOARD FUNCI’IONS AND HANDLING
(1) MCOllBP_ S/MC021BP_ M/MC031BP_ L

The BP_ S/M/L is used for communicating information between the printed circuit boards installed
in the control unit.
-1oo-
5.3. CONTROL UNIT FUNCTIONS AND H~DLING
MC 011 BPS MC021 BPJ4
I!!! !10987654321!1I
n
PI:
.... .... ...
P 2: ~zx!’!!orn:Bus$j ~W’sisTEP! ew~
(2) MC1ll CPU..A
r==l=! SEQUENCE
1“
PROG [
J maar!iknaic
pmc=cnr
[ r ------ ----
1
LOCAL R4M
I
Ii -II
ROM BUS I/F SYS BUS I/F
MEM.A
CPU_ A is the main processor that controls the entire CNC system.
CPU : 32-bit high-sped processor

LQcal ROM : ROM for system start and maintenance
Local RAM : Main RAM for system control
(Small-capacity machining programs can also be stored
here.)
EEPROM : ROM for storing parameters inherent to the machine or
NC unit
Sequence arithmetic : Special-purpose processor for txecuting the power sequ-
processor ence processing at high speed
Serial I/O interface : 2-channel RS-232C interface
(1 channel is used for system maintenance)
ROM bus interface : Interface with MC41*MEM_ A in which system
programs or user programs are stored
System bus interface : Interface with memories and I/0, etc.
Calendar clock : Clock mechanism (this does not function on MC1llA)
-101-
MC1ll A CPU_A o M31O
F
0 M320
M325
0 M330
0 M330HM 0: STANDARD
M330HL A :()~I()N
0 M335 - : not care
Standard Remarks
ON (1-2) OFF (2-3)
SCL1 Bus clock Valid Invalid 1-2 2-3 when CPU_ B is
used
SCL2 Serial clock Valid Invalid 1-2 2-3 when CPU_ B is
used
SB1 Arbitration No Yes 1-2 2-3 when CPU. B is
used
SB2 Dual hah No Yes 1-2 2-3 when CPU_ B is
used
SB3 Time-out bus error Valid Invalid 1-2
MAP SRAM address O address 730000 1-2
address
MEM EPROM 272S6 27512 1-2
WDOG Watchdog Invalid Valid OFF
SMG Memov guard Valid Invalid ON
CLO System clock Valid Invalid 1-2
SBAT Battem charge Valid Invalid ON
DS1 System sofhvare mode
selection
ST1 Abortlreaet Up: Abort Down: Reset Neutral
LED1 OFF System status 1

LED2 ON/winks System status 2
LED4 Watchdog aIarm Alarm Normal OFF
LED5 MemoIY ~ard alarm Alarm Normal OFF
TP1 !X?nal ground
-102-
MC1ll B CPU_A 101 M310 1.

O M320
H+ -
O
M325
M330
plM330Hhqo:sTmm
- M330HL A : OPTION
o M335 — :not care
Standard Remarks
ON (l-2) OFF (2.3)
SCL1 Bus CIOCk Valid Invalid 1-2 2-3 when CPU- B is
used
SCL2 Serial clock Valid Invalid 1-2 2-3 when CPU- B is
used
SB1 Arbitration No Yes 1-2 2-3 when CPU- B is
used
s~~ I Dual halt No I Yes I 1-2 ! 2-3 when CPU- B is
SB3 Time+wt bus error Valid Invalid 1-2

MAP SR4M address O address 780000 1-2
address
MEM EPROM 272.56 27512 1-2
WDOG Watchdog Invalid Valid OFF
SMG Memov w ard Valid Invalid ON
CLO System clock Valid Invalid 1-2
SSC Super capacitor Valid Invalid ON
BCH Battem check Valid Invalid ON
lx 1 System software mode
selection
SBAT Battery charge Valid Invalid ON
ST1 Abort/reset Up: Abort Down: Reset Neutral
I

LED4 Watchdog alarm Alarm Normal OFF
LED5 Memory w ard alarm Alarm Normal OFF
TP 1 Signal ground
I
-103-
.,, .-, ,,

(3) MC116 CPU_ A
I CPU I
I LOCAL ROM SEQUENCEPROG
1.
it II
ROM BUS I/F SYSBUS I/F
I
MEM.A
CPU_ A is the main processor that controls the entire CNC system.
CPU : 32-bit high-sped processor

Local ROM : ROM for system start and maintenance
bud RAM : Main RAM for system control
(Small-capacity machining programs can also be stored
here.)
EEPROM : ROM for storing parameters inherent to the machine or
NC unit
Sequenee arithmetic : Special-purpose processor for =ecuting the power sequ-
proessor ence processing at high speed
ROM bus interface : Interface with MC41*MEM_ A in which system
programs or user programs are stored
System bus interface : Interface with memories and I/0, etc.
Calendar clock : Clock mechanism
-1o4-
I- IM31O I
MC116B
H
- M320
O M325
- M330
l-l M330HMl 0: STANDARD
A : OPTION
-I M335 - : not care
SCL-
Sw =
i+
DS1
W& ST]
LED12345° ~ cNS ]1 ~ & CNS 12 ~
TP1
‘!+ ABORT : REsET”~
u UI Ju
Standard Remarks
ON (1-2) OFF (2-3)
SCL CPU clock 16MHZ 12MHZ 1-2
Sw ROM bus wait 16MHZ 12MHz 1-2
STM1 PC/NC processing Variable Fized 1-2 Based on software
STM2 PC/NC processing Variable Fixed 1-2 Based on software

time
SB I Dual halt lYes/NolOFF ON when CPU. B is
used
SMAP SR4M address O address 7sOo00 OFF
address
446 MEM card selection MC446 Other card ON
Ssc Suuer capacitor Valid Invalid ON
DS1 Systemsoftware
mode selection
ST1 I Abort/reael I UmAbort I Down:Reset I Neutral

LED2 ON/winks Svstem status 2
LED4 Watchdog aIarm Alarm Normal OFF
LED5 Memory guard alarm Alarm Normal OFF
TP1 Signal ground
-105-
.,

M31O
MC116 B-1 M320
— M325
M330
—
M330HM 0: SThNDARD
o M330HL A :()~f)N
E&d
%! DS1
@& ST1
LED12345° o CNS 11 ~ o CNS 12 ~
TP1
‘w ABORT ; ~E.ET U+- Iu
I I I I I 1
Standard Remarks
ON (l-2) OFF (2-3)
SCL CPU clock 16MHZ 12MHZ 1-2
Sw ROM bus wait 16MHZ 12MHZ 1-2
STM1 PC/NC processing Variable Fixed 2-3 Based on software
time
STM2 PC/NC processing Variable Fized 2-3 Based on software
time
SB Dual halt Yes No OFF ON when CPU_ B
is used
SMAP SRAM address O address 780000 ON
-.
address I I I
446 MEM card selection MC446 Other card OFF
Ssc Super eapaeitor Valid Invalid ON
DS1 System software
mode selection
ST1 Abort/reset Up: Abort Down: Reset Neutral

LED5 Memory guard Alarm Normal OFF
alarm
TP1 Signal ground
-106-
5.3. CONTROL UNIT FUNCTIONS JWVD HANDLING
(4) MC121 CPU_ B
LL-J
!=f===l
==4
LOCALROM
L024L RAM
T
SYS. BUS I/F
Together with CPU_ & CPU_ B is the additional processor that controls the CNC system.
CPU : 32-bit high-speed processor

Local ROM : ROM for system start and maintenance
Local RAM .oRAM for system control
Floating decimal point : Special-purpose proeeasor for tzmcuting real number
arithmetic proeeasor processing at high speed
-107-
-I M31O
MC 121A CPU_B
=-l-%-
- M330HM 0: STANOARD
- M330HL ~ : OPHw
O
+= M335 - : not care
SW1 CHI
w3-
.—
.4BORT : RESET
0 0
~%
CNS 21
kc’s 22 il—
Standard Remarks
ON {1-2) I OFF (2-3)
SCLO System clock Valid Invalid 1-2
SCL1 BUS clock Invalid Valid 2-3
SCL2 Serial clock Invalid Valid 2-3
BER Time-out bus error Valid Invalid 1-2
RTO Time-out Valid Invalid 1-2
MPO SRAM address 7SOooo O address 1-2
S512 EPROM 27256 27512 1-2

PDWN Power down signal Invalid Valid 1-2
DS1 System software mode
selection
Swl Abortlrese! UpAbort Down:Reset Neutral
1 , , ,
LED1 I I OFF I I
LED2 ON/winks
LED3 ON/winks
CH 1 I Signal jzround i I
-108-
(5) MC301 DIO. A
HANDLE ENC. I/F ●

Manual handle e
interface
— DI: 64 contact inputs
-109-
0M310
#==1
MC 301A DIO_A
O M320
O M325
5E3EI-
O M330H.L A: I)PI’ION
#M-,trotcare I
{
Standad Remarka
ON fl-2) OFF (2-3)
S1 Input VDE4non-VDE VDE Non-VDE ON CMD 11input apecitica-
tion setting
S2 Input VDEhon-VDE Non-VDE WE OFF CMD1l input specifica-
tion setting
S3 Input VDEhon-VDE Non-VDE VDE OFF CMD1l input apecitica-
tion setting
S4 Input VDQnon-VDE VDE Non-VDE ON CMD1l input apcifica-
tion setting
S5 External power Ov Valid Invalid OFF
S6 External power Ov Valid Invalid OFF
W Internal power Ov Valid Invalid ON
S8 Internal power OV Valid Invalid ON
S9 CMD12-50emergency Invalid Valid OFF Valid on first
board only
stop
Slo 24Voutput power Internal External ON
Sll 24V output power Internal External ON
S12 Output driver VDE Non-VDE ON
S13 Output driver Non-VDE VDE OFF
S14 Output driver VDE Non-VDE ON
S15 Output driver Non-VDE VDE OFF
S16 EJJlargenq atop output Hold Reset OFF Excluding CFD13- 47; 15,
reset 3~ 48, 16,49, 17,50
S17 fiternal interrupt Valid Invalid OFF D057
S18 Ertemal/in temal 24V Int-t shorted Int-ext ON
ground separated
S19 Extemal/intemal 24V Int-t shorted Int+xt ON
ground separated
S20 D055 output Valid Invalid ON
S21 D056 output Valid Invalid ON
S22 D057 output Valid Invalid OFF
a
-110-
k--d’’ar’r’ Remarks
‘WI System map See Checkpoint

(system map sett-
ing) in 4.7.
LDR Blown fuse OFF

LDG Output photomupler power ON
TLG Signal ground
TRG1 Internal 24V ground
TRG2 I%temal 24V ground
-111-
5.3. CONTROL UNIT FUNCTIONS AVD HANDLING
101 M310 I
MC301 B/D DIO_A
Ia&H
w-m
b-t==zi A :WmN
101 M335 I–:noteare
Standard Remarks
ON (1-2) OFF (2-3)
S1 Input VDEJnon-VDE VDE Non-VDE 1-2 CMD1l input
spacification settin~
S4 Input VDEhon-VDE VDE Non-VDE 1-2 CMD1l input
Specification setting
S9 CMD12-SO emergency Valid Invalid 1-2 Valid on fiit board
stop only
Slo 24V output power Internal External
Sll 24V output power Internal External
S16 Emergency stop output Reset Hold
S17
S18
S19 1-2
I
Swl System map See Checkpoint (system

map setting) in 4.7:
I I I 1
I I
I I I I
i I 1 1
LDG Output photocoupler ON I
pow-er - I
TLG Signal ground
TRG2 l%temal 24V wound
-112-
(6) MC303 DIO. B
IH==H M
8
contact outputs k
u
m I
u u
DIO_ B is an interface provided with analog X/O and contact I/O facilities.
s~ de
The auxiliary encoder interface requires separate hardware and cannot be generally used,
-113 -
.

A M31o 1
MC 303A DIO_B
A M3ZCI
H+
O
O
M325
M330
101 M335 — : not care
❑u
SW]
ms7
m%
Fuse
Standard Remarks
ON (1-2) OFF {2-3)
S1 Internal 24V ground Internal External ON
S2 Internal 24V ground Internal &temal ON
S3 Internal 24V ground External Internal ON
S4 Internal 24V ground External Internal ON
S5 24V output power Internal External ON
S6 24V output power Internal J3demal ON
S7 CMD21-50 emergeney Invalid Valid ON
S8 Emergencyatopoutput Hold Reset OFF

teaet
Swl System map See Check@nt (~stem
map setting) in 4.7.
I I
I
I I I I
LED1 @tput photo coupler ON
prover
LED2 24V power fuse blown OFF
VRl Analog output amplitude
VR2 Analog input am@tude
VR3 Analog inuut zero point
VR4 Analog output #2 zero
point
VRs Analog output #1 zero
point
ml Analog input -1OV to + 10V
TP2 Analog output #2 -8V to + 8V
TP3 Analog output #1 -SV to + 8V
TP4 24V ground (RG) 1
-114-
Standard Remarks
ON OFF
(l-2) (2-3)
TP5 Signal alarm (LG)
TP6 24V output power
TP7 24V output pOW~
-115-
A M310
MC303 B/D DIO_B
A M320
H-H--l
o M330HM 0: STANDARD
o M330HL A : OPTIW
10[M335 .I-:notc are
Standard Remarks
ON (1-2) OFF (2-3)
S1 24V ground Int/sxt shorted Int/ext ON
I S2 I 24V ground I Int/=t shorted I Intlext I ON I
Ss 24V output power External Internal 2-3

S6 24V output power IMernal Internal 2-3
S7 CMD21-50 emergency Invalid Valid ON
I I I I I
I
slop
S8 Emergencyatop output Hold Reset OFF

1= I I I
Swl System map See Cheekpoint (system
map aettitw) in 4.7.
LED1 Output photo coupler ON

~er
VRl Analog output ampfitude
VR2 Analog input amplitude
VR3 Analog input zem po int
VR4 Analog output #1 zero
point
VR5 Analog output #2 zem

point
VR6 Analog output 6 zem
point
TP1 Analog input -1OVto + 10V
TF2 Aalog output #l -SV to + 8V
TF3 Analog output #2 -W to + 8V
TP4 &alog input No.6 Analog input for spindle
aynchmnization
TP5 Signal ground (LG)
I TP6 External 24V ground

(RG2)
fnternal 24V ground
Imlf GI R) I
-116-
(7) MC323 DIO. D

P
m
M6,A01 6}
P
anrdaog I/O
v
w
(AO
: 1) z~
u
DI 64
—. “? : g
contact inputs
u
DO: 64
contact outputs ● ~
u
~
DIO_ D is an interface provided with analog I/O and mntact I/O facilities.
Supplrmmtaxy mte
One analog input channel is input from the front panel connector, and when two or more channels
are used, a separate connection adaptor is required. In this cas% the space equivalent to two slots is
required for the DIO_ D 1 board.
1’
I
-117-
DIO_D -A@El
w
MC 323 B/D
AI M3’30 -1
A M33f3HM o:~~~
A M330HL A:fj~I~
A
++ M335 - Znot care
SEMG
T&; 7i5
Standard Retnarka
ON (l-2) OFF (2-3)
SEMG CMD43-30 emergency Valid I Invalid 2-3
atop
SRA Ernergetq atop output Reset Hold 1-2 CFD44 (excl.47, 15,32
mad A 4816,49, 17, SO)
SRB Etnetgency atop output Reset Hold 1-2 CFD44- 47, L5,3~ 46 N$
reset B 49, 17,50
SRC Emergerq atop output Reset Hold 1-2 CFD42
resetc
SVDE6 Input VDE/non-VDE A VDE Non-VDE 1-2 CMD41- 14, ~ 8, 1$18,
5, 139
SVDE7 Input VDIVnon-VDE B VDE Non-VDE 1-2 CMD41- 10, 17,4, 11 ~
9, 16, 3
SDO 24V output power Internal External 1-2
SDO 24V ouQut pnver Internal External 1-2
Csl System map o-7 0 W checkpoint (~stem
map setting) in 4.7.
SAI CMD41 analog input 1 Invalid Valid 2-3 CMD41-6

SAI* CMD41 analog input 1 Invalid Valid 2-3 CMD41-13
SDA Analog output power + 12V + 16V 2-3
VRl Analog input amplitude -1OV to + 10V
VR2 Analog input zero point
VR3 AnaloK output amplitude -8V to +8V (Oto 10V)
VR4 Analog output zero point
‘l-M Analog output
TPG 1 Signal ground I I I
I
-118-
5. DESCRIP T.ION OF HARD WARE
5.3. CONTROL UNIT FUNCTIONS AND H~.LING
(8) MC311 DIO E
‘HANDLE ENC I/F — m

Manual handle a z
z
interface u
5
z
v
m
— z
~
m
DO: 45 ● ~
Contact outputs ‘i
J
DIO_ E is provided with a manual handle interface for 3 axes as weli as with non-VDE contact
input/output interfaces.
-119-
A M31O
MC311C DIO_E
A M320
A M325 1
A M330
—
—
M330HM 0: STANDARD
A M330HL A : OPTION
—
A M335 — : not care
.
$8
-0*
.JJa
0
Standard Remarks
ON (1.2) OFF (2-3)
S9 CMD12-50 emergency Valid Invalid 1-2 Valid for lat boaxd only
stop
Slo +24 power Internal btemal 1-2
Sll +24 pwer Internal External 1-2
S16 Emergency atop output Reset Hold 1-2 Ekept CFD12- 47, 15,32
leset 4L316, 49, 17, SO,
S17 External Interrupt Invalid Valid 1-2 D057
S23 CFD13-50 output control Output OFF in Irrelevant in OFF
emergency emergency
S24 M54522 clamping diode Valid Invalid OFF
SVDE Input VDWNon-VDE VDE Non-VDE 2-3 Fixed at non-VDE
DS1
Swl System map See Checkpoint (system
map *tting) in 4.7.
LED1 Output latch per supply ON

TLG Signal fxound
TRG Internal 24 V ground
-120-
(9) MC411/MC413 MEM. A
n EPROM:128 KB
(256 KB)
EPROM: 1% KB
(256 KB)
EPROM :12$ KB
(256 KB)
J The figures in parentheses indicate the
memory capady in the case of the
MC413 board.
MEM_ A is the memory which cmtains the programs for controlling the system and the programs for
controlling the machine.
Depending on the system, two MEM. A boards may be provided.
Su@mmtay mte
The memory capacity differs according to the system. When the MC411 board is used, there are 3
possibilities (in multiples of 128KB) 128KB, 256KB and 384KB.
-121-
MC 411 MEM_A –IM31O I

AI M3Z0 I
w
AI M330HMIO:STWIU)
M330HL A: OPTION
2iid-,f’”-
A
“mm
MP2
RAM Ito!l
E%%
IEIEzns
0 Cul
Standard Remarks
ON (1-2) OFF (2-3)
MP2 Memory map 1st board 2nd board 2-3
S1 Power selection RAM ROM ROM
S2 Address selection RAM ROM ROM
S3 ROM+utting power ROM ROM
supply selection
CH1 Signal ground
-122-
MC 413 MEM A O- M310
El
O M320
– M325
0 M330
o M330HM O:s’rmm
- M330HL A: OPTION
0 M335 - : not uire
o CHI
Standard Remarks
ON (l-2) OFF (2-3)
MP2 For lst/2nd board 1st board 2nd board 1–2
selection
CH1 Signal ground
-123-
a
hIC 415 MEM A -I M31O i
M320
—
M325
—
1 I —
M330
M330HM c): STANIMRD
—
M330HL A: OPTION
k +23Q -‘ ‘o’ ““
CH1 I Signal ground
R==
I&rL!!J Option (for data reference)
-124-
MC 419 MEM A
- M31O
El
- M320
0 M325
- M330
1
- M330HM O: STANDARD
-w
-l t M330MLl A:0PT10N
- MP2 (31 M335 - : not care
o CH1
Standard Remarks
ON (l-2) OFF (2-3)
MP2 For switching 1.5MByte l.OMByte 1-2
memory capacity.
MAEN For map switching Map 1 Map 2 1-2
CHI Signal ground
Map 1: 480000H–
Map 2: 1480000H–
n
EPROM 0.5MB
I
EPROM 0.5MB
EPROM(0.5MB)
~hlalue within the parentheaea is seleeted by

.
-125-
(10) MC441/MC442 MEh4_ B
DRAM: lMB
The figures in parentheses indicate
(2MB) the memory ca acity in the ease
of the MC442 t oard.
SRAM: 128KB
/256KB
s
.
MEM. B is the mpansion main memory.

DRAM: This stores the control programs.
SRAM: This stores the machining programs.
The capacity of the SRAM differs according to the system. There are 2 possibilities 128KB
and 256KB.
-126-
Mc 441 h! Ehl_rj
=-lwsLl
‘I M325 !
w-.
m
SPRT
m
SDB:\
m
SMB:l
Stan&rd Remarks
ON (1-2) OFF (2-3) I
SPRT Parity bus error Valid Invalid ON
SMBA DRAM batt ery alarm Valid Invalid OFF
SDBA SRAM batt eW alarm Valid Invalid ON
S5VB Bus battery powe, Valid Invalid OFF
SBAT On-board battery power Valid Invalid ON
Ssc Super capacitor Valid Invalid ON
LED-1 DRAM parity error Alarm Normal OFF Lighta to indicateparity

during memory ameas
LED-2 SW parity error Alarm Normal CWF IJghta to indicate parity
during memory ace=
LED-3 DRAM batt my alarm Alarm Normal OFF
LED-4 SRAM ban my alaam Alarm Normal OFF
LED-5 Memory guard error Alarm Normal OFF IJghts when memory
guard area has been ae-
1 ,
cm Signal ground
CH2 Real time clock
-127-
(11) MC446 MEM_ B
DRAM : 2MB
L
SRAM: 12SKFI
/256KB
MEM. B is the expansion main memory.
DRAM: This stores the control programs.

SRAM: This stores the machining programs.
The eapa.city of the SRAM differs according to the system. There are 2 possibilities 128KB
and 256KB.
MC 442A MEM_B
M31O
—
M320
M325
M330
—
—
M330HM 0: STANDARD
M330HL A : OPTION
-z M335 - : not care
m
SMAP
ml
SDBA
Standard Remarks
ON (1-2) OFF (2-3)
SIW3A DRAM battery alarm Valid Invalid OFF DIWkf battmy back-
up Specl“fication ON
SDBA SRAM battery alarm Valid Invalid ON
S5VB Bus battery power Valid Invalid OFF
SBAT On-board battery Valid Invalid ON
power
Ssc Super capacitor Valid Invalid ON
SMAP Memory guard method With DRAM With DRAM 2–3 side
lM 2M
LED- DRAM parity error Alarm Normal OFF Lights to indicate par-
1 ity during memory ac-
Ca.
LED- SW parity error Alarm Normal OFF Lights to indicate par-
2 ity duzing memory ac-
H.
LED- DIWhl battery alarm Alarm Normal OFF
3
LED- MUM battery alarm Alarm Normal OFF
4
LED- I Memory guard error Alarm Normal OFF Lights when memory
5 guard area has been
accessed.
CH1 Si~al mound

CH2 Real time clock
-129-
MC442B MEM_B
– hi310
- M320
-I M325 I
-lh1330 I
-l M330HMj0:STwARIJ
~ s5\’L+
~ SBAT L&ac52
FE&l MIW5 CNP41 CIIl. ?

12345 00
1111
I I I I
Standard Remarks
ON (1-2) OFF (2-3)
SMBA DRAM battery rdarm Valid Invalid OFF DR4M batte~ back-
up specification ON
SIG Odd number address Invalid Valid ON
S5VB Bus battery power Valid Invalid OFF

SBAT On-board battexy Valid Invalid ON
power
Ssc Surxx capacitor Valid Invalid ON
MAP Address Map Selection Not Used O-address OFF
LED- DRAM parity error Alarm Normal OFF Lights to indicate par-
1 ity during memoxy ac-
cess.
LED- SIUVkl parity error Alarm Normal OFF Lights to indicate par-
2 ity during memo~ ac-
Cm.
LED- DRAM battery alarm Alarm Normal OFF
3
LED- SR4M batte~ alarm Alarm Normal OFF
4
LED- Memo~ guard error Alarm Normal OFF Lights when memo~
accessed.
CH 1 Signal ground
CH2 Real time clock
-130-
5.3. CONTROL. UNIT FUNCTIONS AND HANDLING
MC 446A MEM_ B
- M325
- M330
–
+= M330HM 0: STANOARO
A : OPTION
m“
Sh4BA
CNP41 .
,7 L&
Standard Remarks
ON (1-2) I OFF (2-3)
SIG Odd number address Invalid Valid OFF
access
SMBA DRAM battery alarm Valid Invalid ON DRAM battery back-
up Spedification ON
MAP Address map selection Not U@ O address OFF
S5VB Bus battery power Valid Invalid ON
SBAT On-board battery Valid Invalid OFF
power
SSC I Super capacitor 1 Valid I Invalid 1 ON I
LED- DIUW parity error Alarm Normal OFF Lights to indicate par-
Cs.
LED- SW parity error AIarm Normal I OFF Lights to indicate par-
W&s+
3 I
LED- Memory guard error Alarm Normal I OFF Lights when memory
aeceased.
CH 1 Siprtal ground
II
-131-
R
- M31O
hlC446B MEhf_B - M320
- M325
0: STANDARD
~ : OPTION
-- IM 335 - : not care
I
~ E& ~m
ShfBtI
Standard Remarks
ON (1-2) OFF (2-3)
SIG Odd number address Invalid Valid OFF
access
SMBA DRAM battery alarm Valid Invalid ON DRAM batttxy back-
up specification ON
MAP Address map selection Not USed O address OFF
S5VB Bus battery power Valid Invalid ON
SBAT On-board battery Valid Invalid OFF
power
SSC I Super capacitor I Valid Invalid I ON I
LED- DRAM parity mor Alarm Normal OFF Lights to indicate par-
1 ity during memo~ ac-
cess.
LED- SRAM parity error Alarm Normal OFF Lights to indicate par-
cess.
3
LED- MemoIYguard error Alarm Normal OFF Lights when memory

accessed.
CH1 [ Signal ground I I
-132-
(12) MC471 MEM- A.XOLMC472MEM. AX1/MC474MEM. AX2
SRAM : 766KB
(MCI174)
I I
SRAhf :
256KB(MC471)
/lMB{MC4i’2)
I I
MEM-AX* is the RAM in which the machining programs are stored.

SnppleawXmy note
MC474 is an additional memory for the MC471 or MC472.
-133-
MC 471 MEM AXO

– M31O
– M320
–
++ M325
A M335 - :-not care

I
I 1~ I
m“
4=XW we
<ZN 5VB 00
I
J1 ~
z~z I J2
I BAT 5
‘a
BERR
BTAL
LED 123 O CH1
Standard Remarks
ON (1-2) OFF (2-3) I
MAP MC471 lst/2nd 2nd 1st OFF
board selection
BANK MC47U472 selection MC471 MC472 ON
SIZE Bus width selection 16 bits 32 bits OFF
BERR Parity error Valid Invalid ON
BTAL Battery alarm Valid Invalid ON
SPC Super capacitor Valid Invalid ON
5VB Bus battery POwer Valid Invalid OFF
BAT On-board battery Valid Invalid ON
LEO- Parity error Alarm Normal OFF Lights to indicate

1 parity during
memo w awes. .
LED- Battery alarm Alarm Normal OFF
2
LED- Memory guard error Alarm Normal OFF Lights when memog
accessed.
] CI-11 I Signal ground I I
-134-
MC 472 MEM AX I
–IM31O
-I M320
– M325
& M330
A
=+= M330HM 0: STANDARD
A : O~ON
* - : not care
[ J1
1
@@@ CH1
o
MAP I MC471 lst/2nd board

I
I
ON (l-2)
2nd
I
I
OFF (2-3)
1st I
Standard
OFF I
Remarks
I
sektion I
BANK MC471/472 sekztion MC471 MC472 OFF
SIZE Bus width selection 16 bits 32 bits OFF
BERR Parity error Valid Invalid ON
BTAL Batte~ alarm Valid Invalid ON
5VB Bus battery power VaIid InvaJid OFF
BAT On-board battery Valid Invalid ON
IPO
wer I I I I
t ,
LED- Parity error Alarm Normal OFF Lights to indicate par-
ees.%
LED- Battery aJarm AJarm NonnaJ OFF
2
LED- Memory guard error Alarm Normal OFF Lights when memoxy
accessed,
CH1 I Signal ground I I I I
-135-
MC 474 MEM AX2
–IM31O
– M325
H=
/3 M330
A M330HM
IA IM330HL
0: STANDARO
~ : OPTION
- : not care
Spacers
/
Spacers
ii
Standard Remarks
ON (l-2) OFF (2-3)
,,
-136-
5.3. CONTROL UkT FUNCTIONS AND HANDLING
(13) MC611/MC616, MC617 MCP
McP/cPu
I 1
J ‘ , 1 —
I m
1 I SPINDLE DRIVE I/F a

z
u
1I =
a
z
I SPINDLE ENCODER I/F v
MCP is the processor which exccutca the interfacing with the stxvo system.
MCP/CPU : Processor for semo interfacing

ROM : MCP/CPU control program ROM
RAM : MCP/CPU control RAM
Shared RAM : Memory for communication with CPU. A or CPU_ B
Sensor interfaee : High-speed contact input interfaee (used for measuring
and other such applications)
Spindle drive interface : Interface for applying the commanded speed to the
spindle drive
Spindle eneoder interface : Interfaee used for synchronous feed
Servo amplifier interface : Interface with servo amplifier
-137-
,,.

– M31O
hlC 611A MCP
,,H,
O M320
O M325
O M330
O M330HM O: STANDARD
O M330HL A: OPTION
O M335 — : not care
‘w ‘
~ SIRQ6
SN!AW)
Standard Remarks
ON (1-2) OFF (2-3)
SCLK System clock ST Bus clock SM: On-board SM
clock
CCLK CPU clock c% 9MHZ CL 9.8304MHz Cs
SBER Local time-out SBER Bus error SRDY Ready SBER
/RDY
SS1OIS8 Spindle DA voltage Sslo 10V SS8; 8V Sslo
SV35 Servo interrupt cycle SV35: 3.5ms SV17 1.7ms SV35
rv17
S%/192 Spindle aerial baud rate S192 192~ bps S96: 9600 bps S96
SIRQ6 CPU_ B interrupt Valid Invalid OFF
SAUXO CPU_ A interrupt Valid Invalid ON
SEA I%coder phase A bus Valid Invalid ON
SEB Encoder phase B bus Valid Invalid ON
SEZ Encoder phase Z bus Valid Invalid ON
SMAPO Systemmap 2° OFF
SMAP1 System map 21 OFF
Swl-1 Spindleno-siwal Valid Invalid ON With synchronous feed
swl- Spindlepolarity Positive Negative OFF
2
swl- DiP_ O 0 1 OFF
3
swl- DiP_ 1 0 1 OFF
4
WDOO Watchdog alarm Alarm Normal OFF

ALARM System alarm Alarm Normal OFF
SVAL Servo alarm Alarm Normal OFF
FBAL Feedback alarm Alarm Normal OFF
-138-
5.3. CONTROL UNIT FUNCTIONS AND H~DLI’G
I I I I I I
Standard Remarks
ON (l-2) OFF (2-3)
TPs Spindle DA output o to 10V
(-8V to 8V)
TPG Signal ground
VRl Spindle DA zero

point
VR2 Spindle DA
amplitude
-139-
–IM31O I
MC611B/D/MC616 B/D MCP
O M320
l++ O
O
M325
M330
l-6-F=do:sTANDARo
,
IO tIM330HLIA:OPTION
101 M335 - :not care
SBER - SRDY
SCLK
StlER SRDY ST= Ski
Cs m CT
CCLK .
Stsndmd Remarks
ON (l-2) I OFF (2-3)
SCLK system clock Sll Bus clock SM: On-board SM
clock
CCLK CPU clock Cs 9MHZ CE 9.8304MHz Cs
SBER Local time-out SBER Bus error SRDY: Ready SBER
/RDY
SS10/S8 Spindle DA voltage SS1O:10V SS8 8V Sslo
SV35 Servo intenupt cycle SV35: 3.5ms SV17: 1.7ms SV35
/V17
s%fP2 Spindle aerial baud rate S192 19200 bps S96 9600 b~ S96
SIRQ6 CPU. B interrupt Valid Invalid OFF
SAUXO CPU. A intetnapt Valid Invalid ON
SEA =C06SI phas A bus Valid Invalid ON
SEB Eacoder pha= B bus Valid Invalid ON
SEZ 13tcoder phase Z bus Valid Invalid ON
SMAPO System map 2° OFF
SMAP1 System map 21 OFF
Swl-1 Spindle no-signal Valid Invalid ON With synchronous fc&t
SW1-2 Spindle polari~ Po9tive Negative OFF
SW1-3 DiP_ o 0 1 OFF
SW1-4 DiP_ 1 0 1 OFF
WDOO Watchdog alarm Alarm Normal OFF

System alarm Alarm Normal OFF
SVAL Servo alarm Alarm Notntal OFF
-140-
Standard Remarks
ON (l-2) OFF (2-3)
(-8V to 8V)
TPG I Signal ground I I I
I
VRl Spindle DA zero
point
VR2 Spindle DA
amplitude
-141-
.—

- M31O
MC 617 MCP
,Ia,,
- M320
– M325
– M330
– M330HM O:s’rmwul
o M330HL A: OFTION
– M335 — :“not care
ShiAP1 I
[
~ SIRQ6
m S.lllxo SBER- SRI’)Y I
SCLK
SBER SRDY ST= SM I
.-
-ke’’t_.
Standati Remarks
ON (l-2) OFF (2-3)
SCLK System clcxk ST Bus clock SM: On-board SM
clink
CCLK CPU clock Cs: 9MHZ CR 10MHz Cr
SBER Lneal time-out SBEIk Bus ertor SRDY: Ready SBER
/RDY
SS10/S8 Spindle DA voltage Sslo 10V SS88V Sslo
SV35 Servo interrupt cycle SV35; 3.5ms SV17: 1.7ms SV35
IV17
S%1192 Spindle serial baud rate S192 19XKIbps S96 9600 bps S96
SIR06 CPU_ B interrupt Valid Invalid OFF
SAUXO CPU_ A interrupt Valid Invalid ON
SEA Encwlcr phase A bus Valid Invalid ON
SEB Encoder phase B bus Valid Invalid ON
SEZ Encoder phase Z bus Valid Invalid ON
SMAPO System map 2° OFF
SMAP1 Syalem map 21 OFF
Swl-1 Spindle no-signal Valid Invalid ON With synchronous fd
SW1-2 Spindle polarity Positive Negative OFF
SW1-3 DIP_ o 0 1 OFF
SW1-4 DiP_ 1 0 1 OFF
WDOG Watchdog alarm Alarm Normal OFF

ALARM System alarm Alarm Normal OFF
SVAL Sctvo alarm Alarm Normal OFF
FBAL Feedback alatm Alarm Normal OFF
-142-
Standard Remarks
ON (1-2) OFF (2-3)
(-8V to 8V)
TPG Signal ground
VRl Spindle DA zero

point
VR2 Spindle DA
amplitude
-143-
(14) MC621/MC626 POS
I Pos/cPu
I
I
ROhl
I I
RAM
I
I
I
! SHARED RAM
I F 1
ENCODER I/F
Ht-’li$l
POS is the additional axis servo processor.
POWCPU : Processor for se~o processing

ROM : POS/CPU control program ROM
RAM : POS/CPU cmtrol RAM
Shared RAM : Memory for communication with CPU_ A or CPU– B
Sensor interface : High-sped contact input interface
(used for measuring and other such applications)
Spindle amplifier interface : Interface for applying the commanded speed to the
speed amplifier
Encoder interface : Interface of encoder for position detection
-I M31O
MC 621A POS
- M320
- M325
- M330
-
+= M330HM 0: STANDARD
A : OPTION
* - : not care
_—
SCLK
m
SJS2 s%
t I I { I I
Standard Remarks
ON (1-2) I OFF (2-3)
S19296 Spindleserial baud rate \ S192 19’XObps I S96 9600bps S96
SCLK System clock I On-boati BUS clock ON
SSP Axis 4 DA output Fox spindle For .wvo OFF
SYSON CPU_ B interrupt Valid Invalid OFF
AUXON CPU_ A interrupt Valid Invalid ON
CON1-1 Axis 1 DiP_ O 0 1 OFF
CON 1-2 Axis 1 DiP_ 1 0 1 OFF
CON 1.3 Axis 1 servo polarity Positive Negative ON Detector reverse load aide
CON 1-4 Axis 1 no-signal Valid Invalid ON
CON 1-S Axis 2 DiP_ O 0 1 OFF
CON 1-6 AXia2 DiP_ 1 0 1 OFF
CON1-7 Axis 2 e.emopolarity Positive Negative ON Detector ravemeload aide
CON 1-8 Axis 2 no-signal Valid Invalid ON
CON2.2 &is 3 DiP_ 1 0 I 1 OFF
CON2-3 Axis 3 wo polarity Positive Nemtive ON Detector revmw load aide
CON24 Axis 3 no-signal Valid Invalid ON
CON2-5 Axis 4 DiP. O 0 1 OFF
CON2-6I Axis 4 DiP- 1 0 1 I OFF 1
CON2-7I Axis 4 seIvo polarity Positive I Negative ON [ Dc&ctor revetaeload side j
CON2-8 Axis 4 no-signal Valid Invalid ON
SMPO System map 2° OFF
SMP1 System map 2] OFF
SMP2 System map 2a OFF
-145-
Standatd Remarks I
ON (1-2) OFF (2-3)
ALARM System alarm Alarm Nortrtal OFF
FBAL1 Axis 1 feedback alarm Alarm Normal OFF
FBAL2 I Axis 2 feedback alarm Alarm Notmal o lFF
FW I Axis 3 feedback alarm Afatm Normal o lFF
w AA 4 feedback alarm
t-m
Alarm
AlIarrrt
Normal
Nomtal
o IFF
OFF
ml Allam Normal OFF
actvo alarm Allarm Normal OFF
SVAL4 Axis 4 aeNo alarm Alatm Nortrtal OFF
‘l-PI Axis 1 DA output -8V to +8V

4
w’”
-.
I auto .-, 4-SW
-. I
DA output -8V to + 8V
, Axis 4 DA output *V tO +8V
I LG Signal ground
-146-
M31O
M320
MC621B/MC 626A POS M325
M330
M330HM 0: 3TANDARD
M330HL & : OPTION
M335 — : not care
wl
~SYSON
~AUXON
- Sio
13 -. .
Sv
1=3
SSP(m
CON1
1 1 8
Standsmi Remarka
ON (l-2) OFF [2-3)
SiO Spindle serial baud We 9600 bps 19203bps 1-2
SCLK System clock On-board Bus clock ON
SSP Axis 4 DA output For spindle For SetvO OFF
SYSON CPU. B interrupt Valid Invalid OFF
AUXON CPU_ A interrupt Valid Invalid ON
CON1-1 Axis 1 no-si~nal Valid Invalid OFF
CON1-2 Axis 1 aemo lmlarity Positive Nemtive ON Detwtor rweme Iosd side
CON1-4 Axis 1 DiP_ 1 0 1 OFF
CON1-6 Axis 2 servo polarity Positive Negative ON Detector reveme load side
CON2-2 Axis 3 servo polarity Positive Negative ON Detector nwrae load side
0 1 OFF 1
CON24 Axis 3 DiP_ 1
CON2-5 Axis 4 no-si~nal Valid Invalid ON
CON2-6 Axis 4 servo polarity Positive Negative ON Detector reverse load side
S1 Systemmap 2° OFF
S2 Systemmap 21 OFF
Sv Servo iT switch 1.7mS 3.5mS 1-2 MC626 only
-147-
Standard Ranarks
ON (l-2) OFF (2-3)
ALARM Syalem afarrn Afarm Normal OFF
FBAL1 J%is 1 feedback alarm Alarm Normal OFF
FBAL2 Axis 2 feedback alarm Afarm Normal OFF
FBAL3 Aia 3 feedback alarm Alarm Normal OFF
FBAL4 Axis 4 feedback alarm Alarm Normal OFF
SVAL1 Axis1 sewoalarm Alarm Normal OFF
SVAL2 &is 2 aewo alarm Alarm Normal OFF
SVAL3 Axis 3 acwo alarm Alarm Normal OFF
SVAL4 Axis 4 servo alarm Afarm Normal OFF
ml Axis 1 DA output -8V to + 8V

TP2 Axis 2 DA output -8V 10 +8V
TP3 Axis 3 DA output -3V to + 8V
TP4 &is 4 DA output -8V to + 8V
LG Signal ground
,:
,,
,,,
-148-
5.3. CONTROL UNIT FUNCTIONS AND IL4NDLING
(15) MC631/MC632 SIF
-
s
- SPINDLE ENCODER I/P * z
v
SIF is the servo interface for the M31O only.

Spindle encoder interface Encoder interface used for synchronous feed
Servo amplifier interface Interface with semo ampIifier
-149-
MC 631A SIF
I- IM320 I
-=-R%-10:mum
I
–lM330HL A:o~oN
– M335 - :not care
I
EJq
1
-e5??#%EE3
Standard Remarks
ON (l-2) I OFF (2-3)
SCLK &3V0 clock 1.7: 1.7ms 3.5: 3.5ms 3.5
S1 Spindle no-signal Valid Invalid ON
S2 DiP_ O 0 1 OFF
S3 DiP_ 1 0 1 OFF
S4 Spindle polarity Positive Negative ON
S5 ALM valid/invalid Invalid Valid ON
S6 AUXIT ON/OFF ON OFF OFF
VRl Spindle DA zero point
VR2 Spindle DA amplitude O to 10V (-8 to +8V)
SVAL Servo alarm Alarm Normal OFF

TPs Spindle DA output

TPAG Signal ground
-150-
MC632A/B SIF
I I O M31O
– M320
-
+= M325
SI
BH
00s2
00s3 - M330HM 0: STANDARD
S4
00s - M330HL A : OPTION
- M335 — : not care
Standard Remarks
ON (l-2) OFF (2-3)
SCLK Servo clock 1.7 1.7ms 3.5: 3.5ms 3.5
S1 Spindle no-signal Valid Invalid ON
S2 DiP_ O 0 1 OFF
S3 DiP_ 1 0 1 OFF
S4 Spindle polarity Positive Negative ON
S5 ALM valid/invalid Invalid Valid ON
SVAL Servo alarm Alarm Normal OFF Not USttd
FBAL Feedback alarm Alarm Normal OFF Spindle no-signal
aiarm
VRl Spindle DA zero
point
VR2 Spindle DA o to 10V (-8 to
amplitude + 8V)
TPS Spindle DA output
TPAG Signal ground i
- 1s1 -
(16) MC712 IOP
loP/cPu
7
II
II
ROM Y SERIAL I/F
I
— COLOR CRT
RAM
i 1 . DEVICE
L
SHAREIXUM
I 1 I MICRO FLD I/F
+
I
IOP is the processor designed only for I/O control.

IOP/CPU: Processor for I/O control
ROM: IOP/CPU control program ROM
RAM: IOP/CPU mntrol RAM
Shared RAM: Memory for mmmunication with CPU- A or CPU_ B
Serial I/O interface 2-channel RS- 232C interface and l-channel RS_ 422 interface
(Supplementary note) The RS_ 422 interface is used for communication with
the color CRT board.
Floppy disk drive interface 3.5-inch floppy disk drive interface
-152-
5.3. CONTROL UNIT FUNCTIONS AND HMDLING
MC 712A/B IOP
M31O
x’ M320
o M32S
A M330
-
sin J 0 M330HM 0: srANDARD
p- SEM
E M330HL A : OPTION
o fvf335 - : not care
aD DS1
aQ DS2
-0 TLC
@@lo CNS 31 O! [0 CNS 32 0]
23 fJl_u U[ IIJ
Standanl Remarks
ON (l-2) OFF (2.3)
SRT Bus rcaet Valid Invalid 1-2
SEM Opemtion board eme~ Valid Invalid 2–3 Valid only when emerg-
crq atop erq atop witch is p-
ent on operation board
with 14.inch CRT system.
DS1-1 Rota~ switch O-F o
DS1.2 Rotary switch
DS1-4 Rotary switch
Dsl-$ Rotary twitch
DS2-1 Rotary switch O-F o
DS2-2 Rotary twitch
DS2AI Rotary svitch
DS2-8 Rotary switch
LED1 System alarm Alarm Notmal OIW

LED2 System ready A Normal Alarm ON/winks
LED3 System ready B Nomal Alarm ON/winks
TLG Signal ground
-153-
(17) MC721 CRTC. M
CRTC_ M is the CRT controller for monochrome use only.

CRT cxmtrollen Controller which exereises control over character display and over graphic tracing
and display
Graphic memory: Memory for graphic display
Character memory: Memory for character display
Character generator Charactex generator for character data
Serial I/O interface Interface for communicating with monochrome CRT board
MC 721A CR TC_M
A-H--i
I
–] M325 I
OIM330 I
4!WE!!J 0’“mm
– M330HL A: OPTION
ti-:notcare
,
1 I
{ }
SCGN
256 _ 512
LED@@
Standard Remarks
ON (l-2) I OFF (2-3)
SDCK Dot clock Internal Extmnal 1-2 20.S44 MHz
SKAN 1 Character data mask I ON I OFF 1–2
SEMG I Operation board emerg- Valid Invalid I 1–2
m-cyatop
SROM Chamcter generator ROM 9-inch CRT 12-inch CRT 1–2
Swl-1 UART baud rate 38.4Kbps OFF
SWI-2 UART baud mte 19.2Kbps ON
SW1-3 DIP. O 1 0 OFF
SW1-4 DIP_ 1 1 0 OFF
SCGN Character generator ROM 272S6 27512 2-3
VRl Brightn- control
LED1 System alarm OFF

LED2 System ready ONfwinka
I I ,
TLG Signal ground
TvD V~deodata
THs Horizontal ~nc Perioch 42.7 ~ amplitudax
3.9 ps
TVs Vertical qmc Perid 19.s m$
amplitude 417 w
- 15s -
MC721B CRTC -I M310

0 M320
– M325
0
+= M330
-I M330HM 0: STANDARD
A : OPTION
- : not care
I t I
Standard Remarks
ON (1-2) OFF (2-3)
SDCK Dot clock Internal Estemal 1-2 20.S44 MHz
1
I
CHM Generator ROM 9-inch CRT 12-inch CRT 1–2
Swl-1 UART baud mte 38.4Kbps OFF
swl- UART baud rate 19.2Kbps ON
2
SW1-3 DIP_ O 1 0 OFF
SW14 DIP_ 1 1 0 OFF
VRl Bnghtn- control
LED1 System alarm OFF

LED2 system ready ON/winks
TLG Sivnal ground

TvD V]deo data
THs Horizontal sync Period 41.7 w amplitude
3.9 @
TVs Vertical Wnc Period 19.8 ~
amplitudti 417 pa
-156-
5.DESCRIPTION OF HARD WARE
(18) MC724 CRTC. C
~ CRT CONTROLLER H GRAPHIC RAM ~c,

!+ tl r-1 I I
CRTC_ C is the CRT txxitroller for color uses only.

CRT controller: controller which wercises control over character display and over graphic tracing
and display
Graphic memory: Memory for graphic display
Character memory: Memory for character display
Character generato~ Character generator for character data
-157-
MC 724A CR TC_C –IM310

– M320
O M325
–
+= M330
OIM330HM 0: STANDARD
I I
w A : OPTION
- : not care
Standad Remarks
ON (1-2) OFF (2-3)
SDCK Dot clock Internal Fxtemal 1–2
SKAN Character data mask ON OFF 1–2
SROM Character generator ROM 512 27S12 2S6272S6 2S6 Identical to ROM type
name
TLG signal ground

TvR Video data red
TVG Video data grwn
TvB Video data blue
THs Horizontal sync Period: 41.7 ~ amplitude:
4.67 x
TVs Vertical sync Period: 19.8 M amplitude
125 *
I I I I I
-158-
– h1310
H+
hlC724B CR T-_C
– M320
O M325
l-\h4330 I
10/ M330HM10:STANOARD
0 M330HL A: OPTION
k5tiiIA-:rt.tme
Standafi Remarks
ON [1-2) OFF (2-3)
SDCK Dot clerk Internal 13ttcmal 1–2
I I I I I
SROM I Character generator ROM S12 27512 2S6272S6 256 I 512 for MC724B-1
I II II I
TLG Signal ground
TvR Video data red
TVG Video data green
TvB Video data blue
THs Horizontal ync Period: 41.7 II&amplitude
4.67 K
TVs Vertiral sync Period: 19.8 m+
ampfihrd= 12.5w
-159-
(19) MC751 BIF_ M

?
c
- z
XT UNIT I/F * ~
1 ! L
BIF_ M is mountedin the master CNC with the interface card for XT unit bus coupling.
I J
a-=-i
-I M325 I
1
A M330HL A: OPTION
A M335 — : not care
I
I Standard Remarks
ON (l-2) OFF (2-3)
S]T1 iRQl output Valid Invalid 1–2
Slm iR(23 Valid Invalid 1–2
slil-3 iRQ4 Valid Invalid 1–2
S1T4 iRQ6 Valid Invalid 1–2
S1T5 Auxi TO Valid Invalid 1–2
S1T6 Auxi T1 Valid Invalid 1–2
Si’T7 lAuxi T2 I Valid Invalid 1–2
Swl XT Illi
SW2 XT map I I I
TFl Signal ground
-160-
(20) MC761 BIF. XT
n
4 * z
XT UNIT @ ~
.
d
BIF_ XT is mounted in the mastex CNC with the interface card for XT unit bus coupling,
I
1 – M310
A M320
-l M325 I
.... A M330
4+
moo
-kiii A
A
M330HM
M330HL
(): STANDARD
A: OPTION
~- “0’ care
T:] CNL31
[~] o
Standard Remarks
ON (l-2) OFF (2-3)
SRST Systemreset Valid Invalid 1–2
SLC Latch clear Valid Invalid 1-2
SEMG Emergency stop Valid Invalid 1-2
RAMl SW 1 6264 622S6 1–2
R4M2 SRAM2 6264 62256 1–2
SCLK1 System clock Valid Invalid 1–2
SCLK2 Serial clock Valid Invalid 1–2
TP1 Signal ground
-161-
,.

(21) MC731 RIP
m
—
I Remote-I/O I/F z OPTICAL
RO\f — ~ FIBER
b
RAM
SERIAL m G
a RS-232C
z
u
v
RIP is the processor which is used only for remote 1/0 control.
RIP/CPU. Processor for remote 1/0 control
ROM: Control program ROM for RIP/CPU
RAM: Buffer R4M for RIP/CPU control, receive and send data
Serial I/O interface l-channel RS_ 232C interface
Remote 1/0 interface Optical communication interface with SMB on NC side
Remote 1/0 bus interface Interface between cards inside remote 1/0 unit
-162-
kfC 731 RIP
a
– M310
– M320
– M325
A hf330
A M330Hhf O: STANDARD
A M330HL A: OPTION
A M335 - : not care
LHW 1 ?3 I
Standard Remarks
ON (1-2) OFF (2-3)
Swl Reset Bottom: reset
SW2 Rotary switch o
SW3 Rotary switch o
GND Signal ground
LEDO Transmission/rtxeption Alarm Normal OFF
alarm
LED 1 System ready Normal Alarm ON/winks
LED2 Ready to receive Normal Alarm Winks
LED3 Latch clear Alarm Normal OFF
-163-
(22) MC771 SMB
al
*
SHARED IwM Remote-I/OI/F & OPTICAL
8 FIBER
I
OPTICAL
FIBER
i
I DO. 32
contact outputs
I I lx-l
SMB is an interface provided with contact 1/0 facilities with the remote I/O interface.
Remote 1/0 interface Optical communications interface with RIP
@@~ tie)
Under the standard specifications, the remote I/O interface aceommodatea 1 channel (COF71).
However, up to 2 channels can be accommodated under the optional specifications.
Shared RAM: Buffer RAM for data sent to, and received from, RIP
DMA controller: This transfers data at high speed between the shared memory and remote J/O
interface.
MC 771 Sh{B
EEsl
A. M33t3
+=4A
A
M33011hi
M33(II.IL
0: STANDARD
A :opl’ION”
Standard Remarks
ON [1-2) OFF (2-3)
S1 lst/2nd board selection 2nd 1st OFF
S4 GMD71-50 emergency Valid Invalid OFF
stop
S5 24V output power Internal &temal 1-2
S6 Emergenq stop output Hold Reset OFF
reset
S7 24V ground Internal External ON
S8 24V ~ und Internal External ON
LTA ON Sendingon ternote I/O

channel 1
LTB ON Receivingon remote
1/0 channel 1
LRA OFF Sending on remote I/O
channel 2
LRB OFF Receivingon remote
1/0 channel 2
LFD1 Output photocoupler ON
power
TLG Signal ground

TRG 1 Internal 24V mound
-165-
(23) MC061 BAT A

BAT_ A is the battery card for the system memory back-up, and it is used for the system bus. It is
provided on the M320 as a standard accessory.
- M31O
0 M320
0 M325 ~
- M330
– M330HM 0: STANDARD
i=- M330HL A : OPTION
-I M335 — : not care
TERI TrE~ T:] TFI

[-1 11
t I !%”
u
BAT 1-
Standard Remarks
ON (l-2) OFF (2-3)
BTE Battery back-up Valid Invalid ON OFF when current is
measured
TP 1 Chtzk pin for current

measurement
TP2 Check pin for current
mexurem ent
(24) MC062 BAT B

BAT_ B is the battery card for the system memory back-up, and it is used for the ROM bus. It is provided
on the M330, M330H and Iv1335as a standard accessory.
I
P2
-I M31O I
-I M320 I
-I M325 i
H
O M330
o M330HM o:sTANrMRo
~ M330HL A: OPTION
OIM335 I -: not care
Standafi Remarks
ON (l-2) OFF (2-3)
measured

measurement
measurement
-167-
(25) MC461 BRAM A

BRAM. A is the RAM card on which the machining programs are stored. It provides BAT_ A with
128KB of memory.
{
PI
I –lh1310
*
–iM330
-./ M330HM 0: 3TANDARD

SPC A : OPMON
I!zz?J
* — : not care
Standard Remarks
ON (l-2) OFF (2-3) I
BTE Batte~ back-up Valid Invalid ON

measurement
measurement
TP3 Signal ground
-168-
(26) MC462 BRAM B

BRAM. B is the RAM card on which the machining programs are stored. It provides BAT_ B with
12SKB of memory.
+=Ed
– M31O
El
- M320
– M325
A M330
‘A M330HM O: WANDARD
A M330HL A: OPTION
– M335 - : not care
‘P] TP2 TER1 T::2 ‘;3

ogz$of7, 11
t
-1 BAT
Standard Remarks
ON (l-2) OFF (2-3)
measured

measurement
measurement
TP3 Signal ground
-169-
(27) MC094 PSCON. A

PSCON_ A is the ~ara.klherial conversion card which is used when the TP-50 or FACIT-4070
parallel puncher is &nnected,
d
Parallel puncher
I= MC 094
m
‘s2- parallel/serial
converter
&
z
u
RS232C
~Parallel/serial selector switch
- M310
S1
A hf 320
P ~ F/$CIT A M325
++
13
s? A M330HM (): STANDARD

1.x
Ii!a ?.4ti
4.IIK
9.Gli
h1330HL
EtEd-=e
A A:()~ION
Standard
ON (1-2) OFF (2-3)
S1 Puncher model selec- TP-50 FACIT 1-2
tion I I
S2 Baud rate 1.2K Valid Invalid OFF
selection 2.4K Valid Invalid OFF
4.8K Valid Invalid ON
9.6K Valid Invalid OFF
S3 Current loop Valid Invalid OFF
interface
LEDI Punch ready Ready Busy Light/wink Punch readv OK I

LED2 Tap*end alarm Alarm Normal OFF Very little paper
tape is left in
puncher.
LED3 Power4n alarm Alarm Normal OFF
I I I
CH1 Simal mound I I i
-170-
DESCRIPTION
5. OF HARD WARE
(28) MC095 PSCON_ B

PSCON. B is the parallelherial cmversion card which is used when the TP-50 or FACIT-4070
parallel puncher and the PTR2400 parallel reader is connected.
Parallelpuncher
MC 095 “
z RS232C
-
paraklkrial c
Board data converter w
: m
*----- VY VY Parallel reader
(Note 1) : z
u
(Note 2)
NOTE 1. This is used to relay the board signals when a 14-inch color monitor is provided.
NOTE 2. These units are automatically selected in priority sequen~ depmding on what has been
connected:
Parallel reader > parallel puncher > RS-232C
ru II [
b - M31O
+=4
CNS93 a CNS94
CII1 A M320
A M325
AI M330 I
a
A
A
A
M330HM
M330HL
M335
0: STANOARO
A : OFTION
- : not care
Standard Remarks
1
S1 Puncher model sekc- 1-2 I 2-3 WhEIII FAC3T is
tion
S2 Baud rate 1.2K Valid Invalid
selection 2.4K Valid Invalid
4.8K Valid Invalid ON
9.6K Valid Invalid OFF
S3 Current loop interfaee Valid Invaiid OFF
LED1 Tape-end alarm Alarm Normal OFF Very little paper tape
left in puncher.
LED2 Power-on alanu Alarm Normal OFF Puncher power is not
supplied-
LED3 Now sending Send OFFtwink Tape reader data is
now bein~sent.
LED4 Punch ready Ready Busq Light/wink Punch readv OK
I I I I 1
CJ31 I Signal wound
-171-
5.4. OPERATION BOARD FUNCTIONS MD HANDLING
5.4. OPERATION BOARD FUNCTIONS AND HANDLING
O ntline of functions
The operation board is used to enter the data into the controller and to display the operating status,
5.4.1. CRT
Depemding on the particular model used in the system, the MELDAS 300 series employs a 14-inch color
CRT or 9-inch monochrome CRT. These CRTs feature a built-in AFC circuit and an open fram% and
they are designed for application in the information industry where high levels of both reliability and
resolution are demanded in reproduction. They are compact and lightweight and almost all their eireuitry
is housed on a single circuit board. They are very reliable and very easy to maintain and ean be txpected
to operate stably over a prolonged period of time.
14-inch color CRT: A1QA8DSP40
9-inch monochrome CRT: MDT-952-Ol/MDT-962B-lA BKO-NC6216
Adjustments
The CRT is provided with many controls but they were all properly adjusted before the unit was shipped
from the manufacturing plant. Thq do not, therefore, need to be re-adjusted.
@he variable resistor used to adjust the contrast on the 9-inch monochrome CRT is VRl on the MC721
card.)
Precautions for use
(1) Effects of magnetic fields

Sufficient care must be taken with sternal magnetic fields since the CRT generates a magnetic field
and employs abeam of electrons which are focused on a fluorescent screen. This means that the CRT
display is susceptible to external magnelic fields and that this susceptibility appears in the form of
distortion.
For instanc~ if the case housing the CRT is made of steel, it may become magnetized if a magna
stand is mounted on it. Such an action will result in distortion and should be avoided.
(2) Semiee life of picture tube
The service of the tube is approximately 7,000 hours.
This is the amount of time applying unfil the emission efficiency falls below 70% of the initial value’
(although this will vary according to the manufacturer of the picture tube~ after which time the tube
will still be usable. AIIy reduction of the emission will show up in reduced brightness and so the tube
can still be used by adjusting the contrast.
5.4.2 LT-3WLWI’-3B/Ol MYG250-51 POWER SUPPLY
Functions
This is the DC power supply of the operation board and it generates + 5V and * 12V DC voltages.
-172-
Line Switching
filter Red~iir ~~it Rectifier
.
35-132VAC
-t-Sv
170-264VAC
CH1
WAC G]
+
cli2
G2
CH3
Diagram of exterior —
Detector
\
I 4
NC
-12V
G2
+12V
1 I
Connectors uaeu
Input side
~;;ci%!~i~ Japan AMP)
GutPut si e
CN2 in as$embly II
1712& -1 (made by Japan AMP)
~
Accessories
Input side
CN1 power cable side socket housing, For 2-M3 mounting .:
(Max. depth of 4 mm)
~;:g:;e::wka ,Owing ~ $
171216-1(Japan AMP) (Note) ‘ \
Accessmyaolderlesssocket contact
NOTE Compmsstd terminal bonder @ ~

for a&ket contact: 90209-1(Japan AMP)
. Materiafa
Cax Aluminum
Circuit board: Glass epoxy
(FR4, UL94V41)
through-holes on both sids
-173-
O utpnt performance
The values in the table below are rough approximations of the output performance of the power supply.
Rated output voltage + 5V + 12V -12V

Rated output current 3A 0.4A 0.4A
Total fluctuation rate A 590 or leas & 5?+0or less * 5% or less
I Ripple voltage Max. 100mV I Max. 100mV I Max. 100mV
,..,
-174-
5.4.3. OPERATCON BOARD MODULE REPIMXMENT
(A) EIow to replace the circuit board on the M31O 9-inch standard board
(1) Control circuit board
i I
Spacers
1) Disconnect the cable connected to the circuit board,

2) Unscrew the screws and remove the spacers.
(2) Keyboard
[1]
I
Screws (x4) n o
w
Metal ckvq B~ ?\ \
H A*
Mull --
Metal clamp A
Scrmvs (x2) =
1) Disconnect the eab~e connected to the circuit board and CRT.

2) Remove metal clamp A and then metal clamp B.
-175-
5.4. OPERATION BO/MID FUNCTIONS A-ND HANDLING
[2]
Q)%
$) -
o
Screws (x4)
Flat cable o 0
%. :
Flat cable
3) Disconnect the flat cables.
>
4) Unscrmv the semvs that secure the keyboard.
(3) Replacing the kq sheet
cover
.
‘ax/+=
.
! Ordinaq
serewdrwer
1) Insert an ordinary screwdriver into the grooves and release the cover catches.
2) Replace with a new sheet.
-176-
5.4. OPERATION BOARD FUNCTIONS AND H~DLING
(4) Power supply
Metal
1) Proceed in the same way as for section (1).

2) Remove metal clamp B.
3) Remove the screws that smure the power supply from the rear side of metal clamp B.
(5) Menu keys
[1]
Flat cable
(x4)
1) Proceed in the same way as for section (2)-[1].

2) Remove the CRT.
3) Disconnect the flat cable.
-177-
[2]
@
~“ I CJDCIIZCID
T,
(Front
Screws (x4) Menu keys Frame panel)
4) Remove the frame.

[3]
t + *
13nnclnn
I
❑ IKICIEIUD
EIUCIDIJD
❑ nnoncl
❑ UIXIDEI
❑ DCIIJCIU
1 +
J •1 IIIDEID
00000000] Elrlclcl
I
+
I
// (Front
Semvs Menu keys panel)
(x2)
5) Remove the screws securing”the menu ktys.
-178-
DESCRIP TIO.N OF HARD WARE
5.
(6) CRT
o
w 0
0
0 0
Screws CRT
(x4)

2) Unscrew the screws that seeure the CRT.
(B) How to replace the circuit board on the M320/330 9-inch standard board
Screws
1) Disconnect the cable connected to the circuit board.

2) Unscrew the screws.
-179-
.,
5, DESCRIPTION OF HARD WARE

(2) Keyboard
[1]
Metal clamp B
/
screws (x4)
Metal clamp A
Screws (x2)
1) Proced in the same way as for section (l).

2) Remove melal clamp A and then metal clamp B.
%%
[2]
$~~-
Screws (x4) o
\
Flat cable
o 0
+:
Flat cabIe
3] Disconnect the flat cables.

4) Unscrew the screws that secure the keyboard.
(3) Replacing the key sheet
Proceed in the same way as for section (A)-(3).
-180-
(4) Power supply
Metal clamp B
Power supply
Scrmvs (x4)
1) Proceed in the same way as for section (l). “

2) Remove metal clamp B.
3) Remove the scrmvs that secure the power supply from the rear side of metal clamp B.
(5) Menu keys
Q %.
o 0
Flat cable Screws

(x4) CRT

2) Remove the CRT.
4) Proceed in the same way as section (A)-(5)-[2]-[3].
-181-
5.4. OPERATION BOARD FUNCTIONS /WD HANDLING
(6) CRT
o
w o
D
0
Screws (x4)
CRT

2) Unsaew the screws that secure the CRT.
(C) How to rqlace the circuit board on the M330JW335 14-inch standard board
screws (x4) d
I
/
MC201
1) Disconnect the cable connected to the circuit board.

2) Unscrew the screws.
-182-
(2) Power supply
Screws (x4) -
Metal clamp A
Power supply
1) Remove the circuit board, pushbutton switches and cable connected to the CRT.
2) Remove metal clamp A.
3) Remove the screws that secure the power supply from the rea side of metal clamp A.
(3) Keyboard
Screws (x4)
Flat cable
/
Flat cable
1) Proceed in the same way as for section (1).
2) Proceed in the same way as for section (2)1) and 2).
3) Disconnect the flat cables.
4) Unscrew the screws which secure the keyboard.
-183-
(4) Replacing the key sheet
1) Unseresv the screws which secure the main unit itself.

2) Replace with a new sheet.
(5) Menu ktys
[1]
P -?- +- i
0
t 9 0 Ooaml
0000 ❑
::(YY;
•l
❑ Dmclcl
❑ 0000
pgg
mm a
000 c1
o , non n
non 0
u VI II I II II II If II fr II L EIEIEIDO
Q Ellmnn
?
1- !* / 4
f1 /1 I
,,’ j !’
I
(Front panel)
Frame Men; keys Scre& (x4)

2) Remove the frame.
-M4-
[2]
DUD 00
I 1 I ❑ lclnclo
II
a
o
Oocaaooctoono
i/
/ , + /. -& i
f I
v / (Front panel)
Screws (x6) Menu keys
3) Unscrew the screws which secure the menu keys.
-185-
5.4.4. CIRCUIT BOARD FUNC!ITONS AND HANDLING
(1)MC201 OPBC
z
$ CRT
—
~
r
L
RS-422 - G
-———— ——— s . L . ~ vOICE
1 OPBC/CPU
-1 z v
u
NC main unit ~
I
~
M~712 IOP — ROkl X Full KEY BOARD
u
%
hlC721 CRTC.M
-------] ~l%z==t31-~ARD 1“ 1 u
,
— I-L4NDLE
ENC. @ ~ 2
~ HANDLE ENC.
. Manual handle -J
interface
k
g Power input
zu 5{vI*12~\,
t
MC BOARD I/F — ~ SCAN BOARD
u Machine operation g MCIF.A % 1
boafi interface .
A
*1 MCIF. A MC231 card
The OPBC provides the interfacing between the NC main unit and the keyboard, machine operation
board, manual handlq voice output device and the full keyboard.
Sq@zmdaq note
Both the voice output device and full keyboard, and the scan board and MCIF_ A cannot be mounted
at the same time. -
-186-
DESCRIP TIOIV OF HARD WARE
5.
MC201 OPBC
~--
CzEzl
CNS82
s]
la
Csl
pqj”
ria
Standard Remarks
ON (1-2) OFF (2-3)
SI Eruergerq stop input Scan board MCIF. A OFF when machine
switching input input operation board is not
mounted.
Csl Rotary switch O-F See (Note) For setting baud rat%
below etc.
Swl Card resti switch
4
RD Receive signaI ON/winks OFF when no eonnec-
tion has btm made
with NC.
SD Send signal ON/winks OFF when no connec-
tion has been made
with NC.
MON System monitor Winks Winks periodically. i
Suppltzmxkaq note
Power must be supplied to CNP82.
NOTE O Standard board with MCIF. A

2 Standard board without MCIF_ A
-187-
(2) MC221 OPBC
I
& 9
RS-422 ~
~ . h . VOICE
-——— ——..
+ z OPBC/CPU .
7 ‘u
NC main unit i
I I
I
~C712 IOP
I
I
MC721 CRTC.N
m -“’’’y”””
{
i —
K’
x
~
z
“J
-“’’””’””cPower input
5,w*12,v)
MC BOARD I/F
Machitte operation
boaxd interface .
g SCJIN BOARD
~
‘u
– s= SCAN BOARD
— u
The OPBC provides the interfacing between the NC main unit and the keyboard, machine operation
board, manual handlq voice output dtwice and the full keyboard.
Sqkmdary Imte
Both the voice output device and full kqboard cannot be mounted at the same time.
-188-
51
(Grtm) (Gmcn) (Green)\ \
Resel switch Sektor switch
Standard Remarks
ON (l-2) OFF (2-3)
S1 Ernergenq stop input Scan board MCIF. A OFF when machine
switching input input operation board is not
mounted.
Csl Selector switch O-F o, 1 ~ For setting baud rate,
I @c.
Swl Card reset switch
RD Receive signal ON/winks OFF when no connec-
tion has been made
with NC.
SD Send signal ON/winks OFF when no connec-
tion has been made
with NC.
MON Systemmonitor Winks I winks periodically.
Su#emerEary note
-189-
(3) MC211 CRTC_ T
RAM
CRT. CONTROLER
I
.X ~
~
RSZ32CDEVICE
RS422 DEVICE
s.4 IWl, I(EYBO,~RD
TExrw
I .~ ‘d
Character memo~ I NC KEY I/F

?ml
II I g NC KEY
CHARA. GENE. u
I
CRTC_ T is the character terminaJ controller.
CPU : Processor for display character tracing and I/O control

ROM : CPU control program ROM
RAM : CPU control RAM
CRT controller : Controller for controlling character display
Character memory : Memory for character display
Character generator : Character generator for character data
Serial I/O interface : l-channel RS_ 232C interface and l-channel RS_ 422
interface
&pfdcanmtary note)
This serial interface is used for communication with the
NC main unit only, and only one of the two interfaces is
used. The full keyboard can be connected when the
RS_ 232C interface is used.
NC key I/O interface : NC key interface
-190-
DESCRIPTION
5. OF HARD WARE
MC211 A-1/A CRTC. T A M31O

M320
.
—
M330 0: ST.WIMIUI
—
hi330H A : OPTION
=.lMmJ “ ‘ ‘0’ care
Standsxd Remarks
ON (l-2) OFF (2-3)
Ri- ?ota~ svitch OH o Full ktys valid RS-232C
9dU@ (Start + 8 bita
+ EV.P + stop 2)
R
Full kqs valid RS-232C
4800bt)s[Start + 8 bits
+ EV.P ‘+ atop 2)
Fuli kqrs valid RS-232C
%OObpa(Start + 8 bits
+ ao; 1)
3 Full kws invalid RS-422
%arbpi (start + 8 bits
+ EV.P + stop 2)
4 FulI kqs invalid RS422
4WbpS (StSrt + 8 bits
i= + EV.P + ‘too 2)
5 No meaning
I
B
=+=
3
c H/W tmt 4, NC keyboard
check
H/W t-3, I/O check
(RS-422
W t=’ Z UO ch=k
I (RW32C)
F H./W teat
1, manoqf
==4
chwk
LED1 ~ Wktks
LED2 Sad data Send ON/whka
LED3 R@xive data Roxive OFF/winks
TLG Signal ground
TVs Verticalsync I I
TIM Horizontal ~nc
-191-
5.4. OPERATION BOARD FUNCTIONS /UVD HANDLING
Standard Remarks
ON (l-2) OFF (2-3)
TvD Video data 1 dot = 48.7 w
VRl Brightnessco],ntrol Video signal 2.3V max.
Swl Reset switch I I J
5. .VESCRIP TION OF HARD WARE
(4) MC231 MCIF_ A
h 1 contact inputs
~
x
‘u
“’’”c+
MCIF_ A is the interface provided with the contact input and output facilities.
@w@~ m@
The number of contact inputs and outputs ean be doubhxl by combining two MCIl?_ A boards.
DX64+W= 128 inputs
DO 48 + 48 = 96 outputs
-193-
MC231 MCIF. A
Standard Remarks
ON (l-2) OFF (2-3)
S1 VDE VDE Non-VDE ON
S2 VDE VDE Non-VDE ON
S3 Non-VDE Non-VDE VDE OFF
M Non-VDE Non-VDE VDE OFF
S5 Emergency stop output Valid Invalid ON
S6 2nd board signal Valid Invalid 2nd board is set when
output 2 boards are used.
&II#~ -e)
A 24V voltage must be supplied to J4.
-194-
(5) MC271 VOICE

.--. — . .
r
I MC201 \
I 9
I z 3 VOICE/CPU F/W ROM
I u
I I
I II t
I I ADDRESS Power input ~
I COUNTER s(v) *12(”] g
1 I
I
I II 4
i
L ———-— _ -1 VOICE
ROht
11
CNV81
TIhfE MS0800
— VAMP
SHIFTER VGEN
L A *O
SPEAKER
VOICE is the voice output interface.

(Sufpkmmtary tie)
-195-
,,

MC271 VOICE
WI
IIzl
Standard Remarks
ON (l-2) OFF (2-3)
Swl Card reset switch
Csl Rotaq switch O–F o
VRl Volume adjustment
SD Send signal ON/winks Lights while sending
RD Receive signal OFF Lights while receiving
MON System monitor Winks Winks periodically.
&r#—EuW -e)
Indicated as the standard status of the LEDs is the status applying when the power is switched on.
Therefore Rl) also lightdwinks during voice output.
-196-
5.DESCRIPTION OF HARD WARE
5.5. MANUAL HANDLE (HD52J FUNCTIONS AND H~DLING
5.5. MANUAL HANDLE @ID52) FUNCTIONS AND HANDLING
5.5.1. Fmxticm Fig. S.5-1 External appearance of manual handle (HD52)

(1) Outline
The manual handle is rotated by hand and it generates two types of pulse signals which me
proportionate to the angle of the handle’s rotation.
(2) Electrical specifications
[1]Input/output terminals
Ov Ov
A Phase A signal
output
B Phase B signal
output
[2] Power suppIy

The prescribed voltage is + 12V.
[3] Signal output
The phase A and phase B output signals are output, and the output is as follows in accordance
with the angle of the handle signals will automatically be output from phase A and phase B.
rotation.
Relationship between output waveforms and phases (when handle is rotated in (+ ) direetion)
!
Phase A output v 1:
, 1
I
Phase B output v II
1 1
vi, :5vklo% La+tl.
a : -+- =:{()?4 L-P-
p
I) : , ill)%)
-197-
5.5. MANUAL HANDLE {HD52) FUNCTIONS AND HANDLING
[4] Maximum output frequency

100 Hz or more
5-= R@=-@~-
If a DC 12Vvoltage is applied, signals will automatically be output from phase A and phase B. The handle
needs to be replaeed if no signals are available in such circumstances. (The rm panel LEDs winks
alternately when the handle is rotated.)
After replacement, the wires must be re-ecmneeted properly. Immrreet wiring ean lead to damage.
APPENDICES . HARD WARE CONFIGURATIONS
APPENDICES
1. HARDW~ COWIGUIUYITONS
(1) M31O HARDWARE CONFIGURATION
4
CPU-A
o lnfJ%.4
MEM
— WI
~ MACHINE
DICLA d Tool.
.m
u
MEM_A
S I F (SERVO OR IVE INTERFACE)
Ilw
CP U-A
.:C.:.:.:.:.:.Y
. ..
;*i i ‘~=i
.
:::::::1 :%2
........
:::::::i
:::::::$
:::%1
:=:::::
:::::::!
A:
....
....
........ ........
..
.........
::::::.:
........
:::::::,
.....-..
..
........ ... ....
........
.. ..
........
..,....
........
........ ........
........
:::::::j ........
........ ...... ..
.......
.. .... .....
.....i ..
..
........
........
........ .........
.. ..
...
. . . . .. .
.,. . . . . .
... . .. .
:.:..
,.
M31O M320 M325 M330 M330H M335

controllable axea Uv to 4 up to 4 UP to 4 “Unto6 Up to 6 UP to 6
Display 9-inch 14-inch 9-inch 14-inch 14-inch
mono- color CRT mono- color color
chrome chrome CRT CRT
CRT CRT
I Machine I DI 64– 64– 112– 112– 112– 112–
tool
45– 45– 90– 90– 90– 90–
interface 1-DO
-199-
1. HARD WARE CONFIGURATIONS
El
- r,EM_A
El
u Po’f+Ei?
SUP?(.Y
~ Ac I Oov M : MOTOR
E :ENCCOE3
!0 B ATiE3Y
NOTE The spindle amplifier eannections may differ depending on the system configured.
-r
7= SERVO
AMP. #4
73 SPINDLE
AMP.
M31O PCB Module Tree
STANDARD:
OPTION :
not cdre :
not core :
$j:’’’:”~
MUI1l ii’:’:::~
-201-
(2) M320HARDWARE CONFIGURATION

M320 hardware block diagram
— “(2ZJQ’
izm===
MCP
friotor
-0
... ..... .. :-. .. option
wm7- -o
Cl MACHINE
DiOJ
TOOL
. ...
.
..
...
....
... .
.....
..
......
.~==zi
.IT=
...
E -&g. ..
. . ......
+
<-
1
,l~l~i ~ ‘~;~{~;:
;:,+.::::
+i~i
:::::::::::
. . . .. . . . . . .
~f!::::::
:; 2>;; .. .. .. .. .. .. .. .. .. .. ..
.. .. .. .. .. .. .. .. .. .. ..
::::::::
:::::::: .. .. .. .. .. .. .. .. .. .. ..
:::::::: .. .. .. .. .. .. .. .. .. .. ..
/-
:::::: :,:j:
CD; ;:; ,;,; .:
. .. . . . . . . . .
A !a i ERR
:>:
:<+~;
Y-.x!
...........
~
h
Y.::7.
=2 ... ... ... ... .. ... ... ... ... ... ...
J
a- ::.:.?.:
- ;::;::;: .. .. .. .. .. .. .. .. .. .. ..
L - ~++ ... ... ... ... ... ...... ... ... ... ...
~L!- c
L - .::-; .: ::::::::::
pL;= -- -- - :.:-:.:-
!:;+;; ........
.......
ZZLL - ~::::::: ;;+y-
;:.,$r
::: ;:;.:
,. %*
—-.
v
M31O M320 M325 M330 M330H M335

Controllableaxes up to 4 up to 4 up to 4 Up to 6 up to 6 up to 6
Display — 9-inch 14-inch 9-inch 14-inch 14-inch
mono- color mono- cdor color
chrome CRT chrome CRT CRT
CRT CRT
Machine DI 64— 64– 112– 112– 112— 112–
tool
interface Do 45– 45– 90– 90– 90– 90–
-202-
M320 System
--wEJ
lEh4-Al
1
!EM-AO
I
IOP C)— RS-232C

(OPTION) Ii~ Rs-232c
I J
~—- RS-Z32C
D— RS-232C
T
T~
-------- -#
MCP SENSER
IR \ t-
1~ DIO-A HANDLE
—fli SERVO
AMP.#1
SERVO
ep cmME
M.@
D1 AMP #2
D1
EK
MACHINE SERVO E
~o
DO TOOL AMP.#3
I ~
DIO-B AIjAO
SERVO ;: Ml?
AMP.$4
DI
1:
(OPTION) DO
: [’
II “m’
M : MOTOR
E : ENCODER
POWER ~ *
SUPPLY
~ AC1OOV
I
NOTE Besides the hardware mounting capability, other restrictions on spec&ations or the handling of
options may apply, depending on the system concerned.
-203-
II
~
D10_4
:.
/ y- :... . .
..- ::: :?
,.. :,
..
:,
.
.
“?s;
.
:,
.
..
..
..
[
CRT DIS?LiY
( opts aoxm 1
L
SENSER 01
4
SPINDLEDRIVE/
MACHINE TOOL
-204-
M320 PCB Module Tree
STANDARD : I MC W A8C,J) I
OPT 1(JN: [ MC ijk ABC_D
not cart ;
not c9re : r 1
I [--–”-
MC712 I(IP
‘-–—— .$.$:.:.:1
:.:.:!?.:.:.:::;.:.:::!:
[ Mc 201 OPBC d ‘......~:f.~
I
\;
[MC 231 MCff - ::: !Wf tlC bl 1 MCP J
:::
;f:::$:::~MC 621 POS
‘i@ *
L XT-UNIT I REMOTE-IC)-UNIT
l=====lilll
-205-
(3) M325 HARDWARE CONFIGURATION

d
c1
f“?EM
Acl
p.w:~
i motor
Al m? [
~. --
.:,-.
m .
:..::.option
%E1-+-o I
1
DIO_A MACFi!?fE
TOOL
DtO-0 c
‘1
M31O M320 I M325 M330 M330H M335

Controllable axea up to 4 up to 4 up to 4 Up to 6 Up to 6 Up to 6
tool I
interface Do 45– 45– 90– 90– 90– 90–
-206-
M325 System
--El f d
EM-AI,
I
EM-AO
1
j%i---)~- J ,s-232,
Izl
MCBOARD
{OPTION)
:PU-A D- RS-Z32C
B0— RS-Z32C
I
-------- .- 4
SENSER DI
7
UCP t
~@j
c)
3 !
D1O-A HANDLE
3
m
DI MACHINE
TOOL
7“ ‘AO “r
M :MOTOR
E :ENCODER
POWER
SUPPLY
r
~
~
*
AC1OOV
NOTE Besides the hardware mounting capability, other restrictions on specifications or the handling of
options may apply, d~ending on the system concerned.
-207-
CRTC-M
MC?
r
11%
RS-2 Ill
oP”s
I
RS-232f
-4
-
RS-232C
JI
CRT D IS? LAY
?lJ
SENSERDI
SPINCLE DRIVE ~
2
J
SPINDLE ENCODE%,;
SUWODR&
T
MACHINE TOOL
-208-
M32S PCB Module Tree
STANDARD .: ~ MC ijk ABCJ ~

OPTION :1 MC ijk ABc_D
“t ‘we: ~
@h-
*
MC 231 MCff.
:.:
✚✟✎ ●
✍✍✍✍✍✍
d
~::+ MC 616 POS
*;
L XT-UNIT
lr~{
REMOTE_IO_UNIT
MC 731 RIP~q
MUlll/MU211 H MU211 /MU311
-209-

c1
d
HEM”
Af.1
pw!q
motor
Al MC?
-0
-O
.-....
0.::::. option
-@l- -0
RACHINE
TOOL
........
----
.......
....
E
...4
. . . . . . . .
. . . . . . . . . .
. . . . . . .
. . . . . . . . . .
.- . . . . . . . . . . . . . . . . . .
.:. . . . . . . . . . . . . . . . . .
——
M31O M320 M325 M330 M330H M335

Controllable axes up to 4 up to 4 up to 4 UP to 6 UP to 6 UP to 6
Display — %nch 14-inch 9-inch 14-inch 14-inch
mono- eolor CRT mono- cdor color
CRT CRT
Machine DI 64– 64– 112– 112– 112– 112–
tool
interface Do 45– 45– 90– 90– 90– so–
-210-
M330 System
--El
A
[EM-AI
[EM-AO
-—==m
3
IJ
IOP ~ RS-232C
(OPTION) o—- RS-232~
0— RS-232C
7 0— RS-232C
I 1
-----.-4-
UCP SENSER DI
1-
-J
*
DIO-A
)10-B E
E
SERVO 00
AMP.#4
SERVO &ME
AMP.#5
SERVO 0:
AMP.# 6
0 G
M : MOTOR
3 E : ENCODER
POWER
SUPPLY
I~
~
*
ACIOOV
options may apply, depending-on ‘the sykn conrxxned.
-211-
MC?
u
..:d
●
II
“.
DIO-A
J .-::X
.. ::::$;;
I .. :::
.:.
. .. . ..
:. :.:
:...:.
.: :::
:. :.:
.:.
Ps ::;::
:::. .. ..
:. :.:
~:.:.
:..:.
..:.
:
:.:
..
●
1
.
RS-232C -
RS-232 ?
d
CRT DISPLAY
( OP”S 80 ARC ) -
SEWER D I -
S? INOLE DRIVE .
SPINDLEENCODE -
$J
SERVO DRIVE
MACHWE TOCL
-212-
STANDARD : I MC ijk ABCJl I

OPTION :
not cor@ :
not core : r I
MASTER_CONTROLJJN IT
MC111 CPU-A
I
{ MC 721 CRTC jl
I
MC 712 I(JP
MC 201 OPBC
,MC 231 MW .&j
J 1+
-213-
(5) M330H HARDWARE CONFIGURATION

M330H hardware block diagram
I —!@ cl,
I
IOP
I
m k 4
MCP
.
h o
mox.6
- s:F&o
.:.....
n :-:: option
I
flAC!il NE
TOOL
-..-.-..
........
...
.. .
-.-.-...
— ......
j1
E
-e
E.
I
i
~
=
M31O M320 M325 M330 M330H M335

Controllableaxea up to 4 up to 4 up to 4 up to 6 Up to 6 Up to 6
Display — 9-inch 14-inch 9-inch 14-inch 14-inch
mono- mlor CRT mono- color color
CRT CRT
Machine DI 64— 64– 112– 112– 112– 112–
tool
interface DO 45– 45– 90– m– 90– 90–
-214-
M330H System
4=-I d“ RS-232C
MEM-AO
1
K&Yl
-iF---b SENSER .DI
l;
1 J
SERVO
I a~ oE
r?
AMP, #1
DIO-A HANDLE SERVO ME

DI AMP.#2 ; a;;
hlACHINE
DI TOOL
2 !!
T’ “o ~
M : MOTOR
E : ENCODER
l-l POWER
SUPPLY
~
~
*
AC 100V
-215-
CRTC-C
MC?
r l)lo_B
o10-A
. Ir
‘!.-”;”~ y::>;
,. .“
,M.”* -.. :
=: .: :..
z: :. :..-.
:: . .. .. .. ..
:: ...
-. ::.:.
=: .....
.:. :
=. :.
::
::: Ps ::::;
:: ..
:=:: ::.::
:. :..
j,- ~
:: . .. .. .. ..
=: :...:.
....
:: :.:
..
~
.
-:
,-*-A !
$
RS-232C
RS-232L
-
CRT DISPLAY
d’
.
SENSERDI -
%
S? INDLE DRIVE .’
S? INOLE ENCODE ~
$f
‘-
SERVO DRI%
#
MACHINE ‘TOCL
-216-
M330H PCB Module Tree
ST ANbARl) : 1 MC ijk ASC.DS /

OPT ION : MC ijk A8C_J.)
not core :
~
not core :
@@-l-
+i!?kJ=
MC 231 M
-217-
M330HL PCB Module Tree
STANDARD : 1 MC ijk ABC_D 1

OPTION : MC ijk ABC_D
not cof~ :
not CW* : I I
MASTER-CONTROLJJN IT
\ MC 1 } 6-1 CPU-A 1“’’’’’’sr~
o14“CRT
(color) ~
+’MC 712 ioP

I MC 201 OPBC
] MC 231 MCff-~
rF::::::P=J ~::lt::::::;z:st,:::::, !;~.>.tiq.
$:::::::~
-218-

I —! dxll
-EC&i
rd
c1
fWEM
Ao
t%[-1
Al MCP I
4
CPU-B
... .
.O:.:::
. option
DIO-B
M31O M320 M325 M330 M330H M335

Controllable axes up to 4 up to 4 up to 4 UP to 6 UP to 6 UP to 6
mono- colorCRT mono- ccdor color
CRT CRT
Machine DI 64— 64– 112– 112– 112– 112–
tool
interface Do 45– 45– 90– %– 90– 90–
-219-
M335 System
---El f-D---- RS-232C

dEM-Al
I
*~
MEM–AO
-j
rlMCBOARD
(OPTION)
&kd
SENSER -DI t ------ -..-.

=% I
+3=,
SERVO ME
OQ
AMP. #5
SERVO
0: ME
~ AMP. #6
M : MOTOR
E : ENCODER
-220-
,:
./::..
.:. ..
0
%TC -C
MC?
DIO_S
OIO_A
r. .
0
.,
:::.:
.....
..
1 ..:.:
..:.
:.
.::.:
..
:.:..
RS-2 ....
.....
Ps ::+
:. ----
i3P”s8(3 ..,.-.:
:.. .. :.
..
.:... . . .:
:...:.
..
A-
r
RS-232C
9
RS-222 /
-
,
SENSE!?DI
J
C2TDlS?iAV .
“
i
S? WLEDRIVE -
SPINDLE ENC~OE,
d j
Q
SERVO DRIVE
MACHINE~OOL
-221-
STANDARD : L~ijk ABC_D 1

OPT KIN : ~ MC ijk ABC_D
not carp :
nd core : 1 t
MASTER.CONTROL-UN IT
fMClll CPU_A ~,:,:,:,i,i,:,:~,:l
MC 121 CPU_B
MC41
:;; 1
~ MC413 MEM_A )# pi MC 442 MEM_B 1
07 ‘ * tlEMJ&+$m% $j::~~f MC471 MEM_AXO ~:::;~

14 “’CRT
[color] %
R ~:’~MC 472 MEM-AX1 ::?:
~;
~
.:::::::::::
. . j. .::: MC 4 ?4 MEM-AX~.:::A:::C
.:.
I ~f .. :::
;:y.:
?2
1 .:.%.:.:.:
$;.:,:::.:.:.:
X.:.:.:.:
Mc 71: IOP
\ MC 201 OPBC l’”””””””””.”...”””.L.”a~a~
;i: fi;:fMC611 MCP
~MC 231 MC IF- :;. I
:*.:::*::::
~~
?:;
~:
“T
t 2;
MC 751 BIFJI :q!::::*:~l,;j$,k$*s
\~~:i~.:*..
MC 301 DIO_A
:~~
F ‘ ‘-’k ]
.. .......
?:.l.
----- I
I :%
MC 771 StlB ::::::::
~: .......
;;p..
:;.,.., .
~~...;.;.
MU311 $’::’:::~
REIiK)TE_IO_UNIT
I
L
I
~-
Muill/Mu211 M1.1211 /MU311
-222-
2. SYSTEM DIAGRAM OF DRIVE SECTIONS
; -~
‘ml
5 1 1 —-4
~____________
~-------—
&
-223-
Lkt of Past Revisions
Suffm Date of revision Details

A June 1987 Hardware configuration
B August 1987 1. The following additions were made to the text.
❑ MC415. MC221 card functions and handling
•l Suppler&ntary note for MC303
c November 1987 1. The following additions were made to the tact.
❑ Card functions
•l LED names in card outline drawings
D March 1988 1. The following additions were made to the text.
•l M330HL system
❑ MC116, MC446, MC616, MC626 card functions and
I I handling
E I Mav. 1988 I 1. The followimz addition was made to the text.
❑ connecto~ configuration drawings
F October 1988 1. Following item added:
❑ MC4f9
G February 1989 1. MC325 system added.
H Ju~. 1989 1. Following item added:
•l MCO~, MC095
J Februmy 1990 1. Following item added:
•l MC311
K Gctober 1990 1. The following addition was made to the tat.
•l Item 3.2, Example of Trouble
-224-

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cQNTENm

1. OUTLINE ................................................................................................................................... ...... 1

1.1. CONFIGURATION .............................................................................................................. 2

1.2. INTERNAL SYSTEM DIAGRAMS ................................................................................... 4

1.3. LIST OF CONFIGURATION UNITS ............................................................................... 11

1.4. EXTERIOR OF MAIN UIW.T ............................................................................................ 17

1.5. INTERNAL MOUNTING DIAGRAM ............................................................................. 18

2. DAILY MAINTENANCE ............................................................................................................. 23

2.1. MAINTENANCE INSTRUMENTS AND TOOLS .......................................................... 23

2.2. DAILY MAINTENANCE AND INSPECTION OF TAPE

2.3. REGULAR MAINTENANCE OF MICRO FLOPPY DISK

2.4. BATTERY REPLACEMENT ............................................................................................. 29

2.5. LEAD STORAGE BATTERIES AND CHARGER ......................................................... 31

2.6. M31O, M320/330 9-INCH STANDARD BOARD FRAME AND

3.1. CHECKING OUT TROUBLE ........................................................................................... 34

3.2. EXAMPLES OF TROUBLE ............................................................................................... 35

3.3. CARD (UNIT) LEDS .......................................................................................................... 43

3.4. POSSIBLE CAUSES OF ALARMS ................................................................................... 58

3.5. INSPECTION PROCEDURES FOR TROUBLE ............................................................. 62

3.6. UNIT REPLACEMENT ..................................................................................................... 64

4. INSTALLATION AND ADJUSTMENT PROCED~ES .......................................................... 69

4.1. ENVIRONMENTAL CONDITIONS ................................................................................. 69

4.2. INPUT POWER SUPPLY .................................................................................................. 69

4.3. EXTERNAL CONNECTIONS ........................................................................................... 69

4.4. CONNECTOR POSITION DIAGRAMS ........................................................................... 74

4.5. CABLE CONNECTION DIAGRAMS .............................................................................. 76

4.6. SWITCHING ON THE POWER- ........................................................................................ 83

4.7. SETTING PROCEDURE (HARDWARE SETTINGS) .................................................... 84

5. DESCRIPTION OF HARDWARE ............................................................................................... 92

5.1. OUTLINE ............................................................................................................................ 92

5.2. SIGNAL FLOW ...................................................................... ............................................. 95

5.3. CONTROL UNIT FUNCTIONS AND HANDLING ...................................................... 99

5.4. OPERATION BOARD FUNCTIONS AND HANDLING ............................................ 172

5.5. MANUAL HANDLE (HD52) FUNCTIONS AND HANDL-

APPENDICES ................................................................................................................................... .. 199

1. HARDWARE CONFIGURATIONS .......................................................................................... 199

(1) M31O HARDWARE CONFIGURATION ....................................................................... 199

(2) M320 HARDWARE CONFIGURATION ....................................................................... 202

(3) M325 HARDWARE CONFIGURATION ....................................................................... 206

(4) M330 HARDWARE CONFIGURATION ....................................................................... 210

(5) M330H HARDWARE CONFIGURATION .................................................................... 214

(6) M335 HARDWARE CONFIGURATION ....................................................................... 219

Model name Configu- Maintenance Trouble Installation Hardware

M325 0 Common 0 Common bmmon

(2) Model configuration

I 9-inch CRT terminal

1.2. INTERNAL SYSTEM DIAGRAMS

9“ 17C721 Mc 471 I MC472

1.3. LIST OF CONFIGURATION UNITS

-32! claasifi ion

Systel cla=ifi tion

CRT unit MB931(9”) OL

TN63L4006 (for machining

MB951(9”) !%clt board

M31O M320 M325

N335 M330 HI.

1.4. EXTERIOR OF MAIN UNIT

9-inch board 14-inch board

3-slot control unit 6-slot control unit