John Deer JD 6020 TEST & OPS
John Deer JD 6020 TEST & OPS
John Deer JD 6020 TEST & OPS
Tractors
TECHNICAL MANUAL
6020 to 6920S Tractors
and SE Tractors
Diagnostics
TM4726 01NOV03 (ENGLISCH)
LX24888,0000410 –19–01OCT02–1/1
210
211
212
213
INDX
Section 210
GENERAL INFORMATION
Contents
Page
210
–UN–07DEC88
Follow recommended precautions and safe operating
practices.
T81389
DX,ALERT –19–29SEP98–1/1
“Important” - Information
“Note” - Information
DX,BYPAS1 –19–29SEP98–1/1
210
05 Handle Fluids Safely—Avoid Fires
2
–UN–23AUG88
Make sure machine is clean of trash, grease, and debris.
TS227
spontaneously.
DX,FLAME –19–29SEP98–1/1
–UN–23AUG88
Do not charge a frozen battery; it may explode. Warm
battery to 16°C (60°F).
TS204
DX,SPARKS –19–03MAR93–1/1
DX,FIRE2 –19–03MAR93–1/1
210
Prevent Acid Burns 05
3
–UN–23AUG88
If acid is swallowed:
TS203
exceed 2 L (2 quarts).
3. Get medical attention immediately.
DX,POISON –19–21APR93–1/1
210
05 Avoid High-Pressure Fluids
4
–UN–23AUG88
disconnecting hydraulic or other lines. Tighten all
connections before applying pressure.
X9811
and body from high pressure fluids.
DX,FLUID –19–03MAR93–1/1
Shut off engine. Only remove filler cap when cool enough
to touch with bare hands. Slowly loosen cap to first stop
–UN–23AUG88
to relieve pressure before removing completely.
TS281
DX,RCAP –19–04JUN90–1/1
210
Remove Paint Before Welding or Heating 05
5
–UN–23AUG88
Remove paint before heating:
TS220
wear an approved respirator before heating or welding.
• If you sand or grind paint, avoid breathing the dust.
Wear an approved respirator.
• If you use solvent or paint stripper, remove stripper with
soap and water before welding. Remove solvent or
paint stripper containers and other flammable material
from area. Allow fumes to disperse at least 15 minutes
before welding or heating.
DX,PAINT –19–24JUL02–1/1
DX,TORCH –19–03MAR93–1/1
210
05 Work In Ventilated Area
6
–UN–23AUG88
If you do not have an exhaust pipe extension, open the
doors and get outside air into the area
TS220
DX,AIR –19–17FEB99–1/1
–UN–23AUG88
Wear a suitable hearing protective device such as
earmuffs or earplugs to protect against objectionable or
uncomfortable loud noises.
TS206
Operating equipment safely requires the full attention of
the operator. Do not wear radio or music headphones
while operating machine.
DX,WEAR –19–10SEP90–1/1
210
Practice Safe Maintenance 05
7
–UN–23AUG88
or welding on machine.
TS218
welding on machine.
DX,SERV –19–17FEB99–1/1
DX,PARK –19–04JUN90–1/1
210
05 Use Proper Lifting Equipment
8
–UN–23AUG88
TS226
DX,LIFT –19–04JUN90–1/1
–UN–01JUL97
Do not weld tools unless you have the proper equipment
and experience to perform the job.
LX1016749
DX,SAFE,TOOLS –19–10OCT97–1/1
–UN–23AUG88
Do not support the machine on cinder blocks, hollow tiles,
or props that may crumble under continuous load. Do not
work under a machine that is supported solely by a jack. TS229
DX,LOWER –19–24FEB00–1/1
210
Work in Clean Area 05
9
–UN–18OCT88
• Have the right parts on hand.
• Read all instructions thoroughly; do not attempt
shortcuts.
T6642EJ
DX,CLEAN –19–04JUN90–1/1
–UN–23AUG88
TS223
DX,LIGHT –19–04JUN90–1/1
–UN–23AUG88
Remove rings and other jewelry to prevent electrical
shorts and entanglement in moving parts.
TS228
DX,LOOSE –19–04JUN90–1/1
210
05 Use Proper Tools
10
–UN–08NOV89
For loosening and tightening hardware, use the correct
size tools. DO NOT use U.S. measurement tools on
metric fasteners. Avoid bodily injury caused by slipping
TS779
wrenches.
DX,REPAIR –19–17FEB99–1/1
DX,RIM –19–24AUG90–1/1
210
Service Front-Wheel Drive Tractor Safely 05
11
–UN–06AUG94
hydraulic system pressure will engage the front driving
wheels, pulling the rear wheels off the support if front
wheels are not raised. Under these conditions, front drive
wheels can engage even with switch in disengaged
L124515
position.
LX,MFWD2 –19–01MAY91–1/1
–UN–24APR96
LX008009
LX,AIRBRAKES –19–03MAR94–1/1
210
05 Avoid Eye Contact With Radar
12
–UN–23AUG88
TS266
RX,SAFTY,RADAR1 –19–21SEP92–1/1
–UN–23AUG88
The protection offered by ROPS will be impaired if ROPS
is subjected to structural damage, is involved in an
overturn incident, or is in any way altered by welding,
bending, drilling, or cutting. A damaged ROPS should be
TS212
replaced, not reused.
DX,ROPS3 –19–03MAR93–1/1
DX,SIGNS1 –19–04JUN90–1/1
210
Dispose of Waste Properly 05
13
–UN–26NOV90
Use leakproof containers when draining fluids. Do not use
food or beverage containers that may mislead someone
into drinking from them.
TS1133
Do not pour waste onto the ground, down a drain, or into
any water source.
DX,DRAIN –19–03MAR93–1/1
–19–07OCT88
TS231
DX,LIVE –19–25SEP92–1/1
210
05 Safety Measures on Electronic Control Units
14
LX25599,0000243 –19–01JAN01–1/1
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ECU 001076.10 — Pump Solenoid Circuit EPC 000639.13 — 29-bit CAN BUS, High
Moderately Shorted . . . . . . . . . . . . . . . 211-ECU-205 Error Rate . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-5
211 ECU 001076.13 — Current Drop - Time Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-5
Fault . . . . . . . . . . . . . . . . . . . . . . . . . . 211-ECU-207 EPC 000639.19 — 29-bit CAN BUS, Very
ECU 001077.07 — Attempting to Fuel High Error Rate . . . . . . . . . . . . . . . . . . . . 211-EPC-6
Without Command . . . . . . . . . . . . . . . . 211-ECU-208 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-6
ECU 001077.11 — Pump Supply Voltage Out EPC 306014.02 — Clutch Pedal
Of Range . . . . . . . . . . . . . . . . . . . . . . . 211-ECU-209 Potentiometer, Incorrect Voltage Ratio
ECU 001077.12 — Pump Self-Test at Channel 1 and 2 . . . . . . . . . . . . . . . . . 211-EPC-7
Error . . . . . . . . . . . . . . . . . . . . . . . . . . 211-ECU-210 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-7
ECU 001077.19 — Communication Error EPC 306015.03 — Clutch Pedal
between ECU and Pump Detected . . . 211-ECU-211 Potentiometer, Voltage at Channel 1 Too
ECU 001077.31 — Pump Initiated Engine High. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-8
Protection . . . . . . . . . . . . . . . . . . . . . . 211-ECU-212 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-9
ECU 001078.07 — ECU/Pump Timing EPC 306016.04 — Clutch Pedal
Moderately Out of Sync . . . . . . . . . . . . 211-ECU-213 Potentiometer, Voltage at Channel 1 Too
ECU 001078.11 — ECU/Pump Engine Low . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-10
Speed Out of Sync . . . . . . . . . . . . . . . 211-ECU-214 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-11
ECU 001078.31 — ECU/Pump Timing EPC 306020.31 — Control Unit, Wrong
Extremely Out of Sync . . . . . . . . . . . . . 211-ECU-215 Input Value . . . . . . . . . . . . . . . . . . . . . . 211-EPC-12
ECU 001079.03 — Sensor Supply 1 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-12
Voltage High . . . . . . . . . . . . . . . . . . . . 211-ECU-216 EPC 306025.31 — Transmission Enable
ECU 001079.04 — Sensor Supply 1 Relay, Circuit Fault . . . . . . . . . . . . . . . . 211-EPC-13
Voltage Low. . . . . . . . . . . . . . . . . . . . . 211-ECU-220 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-14
ECU 001080.03 — Sensor Supply 2 EPC 306026.31 — Reverse Drive Lever
Voltage High . . . . . . . . . . . . . . . . . . . . 211-ECU-224 Detent Coil, Circuit Fault . . . . . . . . . . . . 211-EPC-15
ECU 001080.04 — Sensor Supply 2 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-16
Voltage Low. . . . . . . . . . . . . . . . . . . . . 211-ECU-226 EPC 306027.31 — Reverse Solenoid,
ECU 001347.03 — Pump Control Valve Circuit Fault . . . . . . . . . . . . . . . . . . . . . . 211-EPC-17
Current High . . . . . . . . . . . . . . . . . . . . 211-ECU-228 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-17
ECU 001347.05 — Pump Control Valve EPC 306028.31 — Forward Solenoid,
Current Mismatch . . . . . . . . . . . . . . . . 211-ECU-230 Circuit Fault . . . . . . . . . . . . . . . . . . . . . . 211-EPC-18
ECU 001347.07 — Fuel Rail Pressure Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-19
EPC 306033.14 — Proportional Enable
Control Error . . . . . . . . . . . . . . . . . . . . 211-ECU-232
Solenoid, Circuit Fault . . . . . . . . . . . . . . 211-EPC-20
ECU 001485.02 — Pump Power Relay
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-21
Fault . . . . . . . . . . . . . . . . . . . . . . . . . . 211-ECU-233
EPC 306034.31 — Proportional Enable
ECU 001569.31 — Fuel Derate. . . . . . . . 211-ECU-234
Solenoid Valve Opened by Mistake . . . . 211-EPC-22
ECU 002000.06 — Internal ECU
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-23
Failure . . . . . . . . . . . . . . . . . . . . . . . . . 211-ECU-236
EPC 306035.31 — Proportional Enable
ECU 002000.13 — Security Violation . . . 211-ECU-237
Solenoid Valve Closed by Mistake . . . . . 211-EPC-25
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-ECU-237
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-25
EPC 306039.31 — Park Lock Switch Signal
Group EPC—EPC Diagnostic Trouble Codes and Signal from Forward or Reverse
EPC 000158.04 — System Voltage Too Switch Simultaneously Active. . . . . . . . . 211-EPC-27
Low . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-1 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-28
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-1 EPC 306040.31 — Not-Neutral Switch
EPC 000629.12 — Control Unit, Internal Closed by Mistake . . . . . . . . . . . . . . . . . 211-EPC-29
Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-3 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-30
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-3 EPC 306041.31 — Forward and Reverse
EPC 000639.12 — Control Unit, Internal Switches Closed at Same Time . . . . . . . 211-EPC-31
Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-4
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-4 Continued on next page
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SIC 334221.14 — E-ICV No.1, Stepper SSU 000237.31 — Basic Control Unit (BCU)
Motor Fails to Respond to Command from is Not Transmitting Any Data to the SSU
Controller . . . . . . . . . . . . . . . . . . . . . . . . 211-SIC-131 Controller . . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-9 211
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SIC-132 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-9
SIC 334222.14 — E-ICV No.2, Stepper SSU 000628.02 — SSU Controller, Internal
Motor Fails to Respond to Command from Fault (EEPROM) . . . . . . . . . . . . . . . . . . 211-SSU-11
Controller . . . . . . . . . . . . . . . . . . . . . . . . 211-SIC-133 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-11
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SIC-134 SSU 000630.13 — SSU Controller Not
SIC 334223.14 — E-ICV No.3, Stepper Calibrated . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-12
Motor Fails to Respond to Command from Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-12
Controller . . . . . . . . . . . . . . . . . . . . . . . . 211-SIC-135 SSU 000639.12 — SSU Controller,
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SIC-136 Internal Fault (CAN BUS). . . . . . . . . . . . 211-SSU-13
SIC 334224.14 — E-SCV No.1, Stepper Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-13
Motor Fails to Respond to Command from
SSU 000639.13 — 29-bit CAN BUS
Controller . . . . . . . . . . . . . . . . . . . . . . . . 211-SIC-137
(Tractor BUS), High Error Rate . . . . . . . 211-SSU-14
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SIC-138
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-14
SIC 334225.14 — E-SCV No.2, Stepper
SSU 000639.19 — 29-bit CAN BUS
Motor Fails to Respond to Command from
(Tractor BUS), Very High Error Rate . . . 211-SSU-16
Controller . . . . . . . . . . . . . . . . . . . . . . . . 211-SIC-139
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-16
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SIC-140
SIC 334226.14 — E-SCV No.3, Stepper SSU 001079.03 — Wheel Angle Sensor
Motor Fails to Respond to Command from (WAS), Power Supply Too High. . . . . . . 211-SSU-17
Controller . . . . . . . . . . . . . . . . . . . . . . . . 211-SIC-141 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-17
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SIC-142 SSU 001079.04 — Wheel Angle Sensor
SIC 334227.14 — E-SCV No.4, Stepper (WAS), Power Supply Too Low . . . . . . . 211-SSU-19
Motor Fails to Respond to Command from Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-19
Controller . . . . . . . . . . . . . . . . . . . . . . . . 211-SIC-144 SSU 001504.07 — Seat Switch, Signal
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SIC-145 Invalid . . . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-21
SIC 334240.14 — Controller Connected to Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-21
Wrong Wiring Harness Connector . . . . . 211-SIC-146 SSU 001504.09 — Seat Switch, Signal Not
Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . 211-SIC-147 Received . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-22
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-22
Group SSU—SSU Diagnostic Trouble Codes SSU 001504.14 — No-one on Operator’s
SSU 000084.09 — Tractor Speed Signal Not Seat While AutoSteer is Running. . . . . . 211-SSU-24
Recognized . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-1 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-24
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-1 SSU 001807.02 — Steering Input Device
SSU 000158.03 — SSU Power Supply (SID), Calibration Fault . . . . . . . . . . . . . 211-SSU-25
(Unswitched Power) Too High . . . . . . . . . 211-SSU-2 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-25
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-3 SSU 001807.03 — Steering Input Device
SSU 000158.04 — SSU Power Supply SID 1, Voltage Too High . . . . . . . . . . . . 211-SSU-26
(Unswitched Power) Too Low . . . . . . . . . 211-SSU-3 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-27
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-4 SSU 001807.04 — Steering Input Device
SSU 000162.02 — SSU Controller, Two SID 1, Voltage Too Low. . . . . . . . . . . . . 211-SSU-29
Transmission Types Identified . . . . . . . . . 211-SSU-5 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-29
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-5 SSU 001807.05 — Steering Input Device
SSU 000162.09 — SSU Controller, No Data SID 1, Current Too Low. . . . . . . . . . . . . 211-SSU-31
Received from Transmission Controller Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-31
(EPC or TCU) . . . . . . . . . . . . . . . . . . . . . 211-SSU-6 SSU 001807.06 — Steering Input Device
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-6 SID 1, Current Too High . . . . . . . . . . . . 211-SSU-33
SSU 000177.09 — Hydraulic Oil Temperature Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-33
Not Recognized . . . . . . . . . . . . . . . . . . . . 211-SSU-7
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-8 Continued on next page
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TCU 304132.02 — Fault in the Internal TCU 304157.01 — INFORMATION FOR THE
Transmission Power Supply (VPS) . . . 211-TCU-104 OPERATOR: Transmission Warm-up
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-105 Routine is Active . . . . . . . . . . . . . . . . . 211-TCU-126 211
TCU 304136.02 — Control Unit, Incorrect TCU 304160.09 — Engine Control Unit
Software Version . . . . . . . . . . . . . . . . . 211-TCU-106 has Stopped Transmitting Data . . . . . . 211-TCU-127
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-106 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-128
TCU 304137.02 — Control Unit, Internal TCU 304161.09 — User Interface
Fault . . . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-107 Controller has Stopped Transmitting
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-107 Data. . . . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-132
TCU 304138.02 — Control Unit, Internal Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-132
Fault . . . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-107 TCU 304166.09 — Park Lock Controller
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-107 has Stopped Transmitting Data . . . . . . 211-TCU-135
TCU 304139.11 — Control Unit Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-136
Connected to Wrong Wiring Harness TCU 304176.00 — Dirty Transmission Oil
Connector . . . . . . . . . . . . . . . . . . . . . . 211-TCU-108 Filter . . . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-139
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-108 Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-140
TCU 304140.12 — Control Unit, Wrong TCU 304177.01 — Transmission Oil
Input Value . . . . . . . . . . . . . . . . . . . . . 211-TCU-109 Pressure Too Low . . . . . . . . . . . . . . . . 211-TCU-142
Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-110 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-143
TCU 304146.11 — Transmission Output TCU 304178.07 — Filter By-pass Valve
Speed does Not Match Transmission (Cold-weather Starting) is Closed by
Output Speed at PLC . . . . . . . . . . . . . 211-TCU-110 Mistake . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-145
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-111 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-146
TCU 304147.11 — Park Lock Solenoid TCU 304179.07 — Filter By-pass Valve
Valve of PLC is Defective . . . . . . . . . . 211-TCU-113 (Cold-weather Starting) is Opened by
Mistake . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-148
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-114
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-148
TCU 304149.12 — Park Lock Engaged
TCU 304196.19 — Data Transmitted by
during Power Zero . . . . . . . . . . . . . . . . 211-TCU-114
Engine Control Unit is Incomplete (Engine
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-115
Speed). . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-150
TCU 304150.00 — Power Zero Signal is
Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-150
Transmitted by the UIC for Too
TCU 304200.19 — Data Transmitted by User
Long . . . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-117
Interface Controller is Incomplete (Desired
Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-118
Acceleration) . . . . . . . . . . . . . . . . . . . . 211-TCU-151
TCU 304151.11 — Transmission Output
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-151
Speed does Not Match Transmission
TCU 304202.19 — Data Transmitted by
Output Speed at PLC (CAN BUS User Interface Controller is Incomplete (Clutch
Value) . . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-119 Torque) . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-151
TCU 304152.00 — Transmission Oil Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-152
Temperature Very High . . . . . . . . . . . . 211-TCU-120 TCU 304204.19 — Data Transmitted by User
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-120 Interface Controller is Incomplete (Desired
TCU 304153.13 — Control Unit Not Transmission Ratio) . . . . . . . . . . . . . . . 211-TCU-152
Calibrated . . . . . . . . . . . . . . . . . . . . . . 211-TCU-123 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-152
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-124 TCU 304206.19 — Data Transmitted by User
TCU 304154.00 — INFORMATION FOR Interface Controller is Incomplete (Park Lock
OPERATOR: Transmission Input Speed Too Condition) . . . . . . . . . . . . . . . . . . . . . . 211-TCU-153
High. . . . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-125 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-153
TCU 304155.00 — INFORMATION FOR TCU 304208.19 — Data Transmitted by User
OPERATOR: Transmission Output Speed Too Interface Controller is Incomplete (Direction of
High. . . . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-125 Travel) . . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-154
TCU 304156.01 — INFORMATION FOR THE Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-154
OPERATOR: Transmission Warm-up
Routine is Active . . . . . . . . . . . . . . . . . 211-TCU-126 Continued on next page
Page Page
Page Page
Page Page
Page Page
UIC 305145.02 — No Switch Signal from UIC 305180.04 — 5-Volt Power Supply
Reverse Drive Lever . . . . . . . . . . . . . . .211-UIC-114 Too Low . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-135
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-115 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-136 211
UIC 305146.02 — Move Switch or Power UIC 305184.01 — INFORMATION FOR
Zero Switch has been Opened by OPERATOR: Engine Has Stopped -
Mistake . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-115 Reverse Drive Lever Still in Position for
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-116 a Direction of Travel . . . . . . . . . . . . . . .211-UIC-137
UIC 305147.02 — Forward and Reverse UIC 305185.01 — Fault at
Switches Actuated At Same Time . . . . .211-UIC-116 Transmission . . . . . . . . . . . . . . . . . . . . .211-UIC-137
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-117 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-138
UIC 305148.02 — Forward Switch or UIC 305189.02 — Fault in Circuit of
Reverse Switch has been Opened by Transmission Enable Relay . . . . . . . . . .211-UIC-139
Mistake . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-117 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-139
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-118 UIC 305190.09 — Transmission Control
UIC 305149.02 — Fault at Neutral Switch Unit has Stopped Transmitting Data . . .211-UIC-140
or Power Zero Switch . . . . . . . . . . . . . .211-UIC-118 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-141
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-119 UIC 305207.02 — INFORMATION FOR
UIC 305150.02 — Fault at Park Lock OPERATOR: Tractor Start-up with
Switch . . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-119 Reverse Drive Lever Not in Neutral or Corner
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-120 Park. . . . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-144
UIC 305151.02 — Fault at Neutral UIC 305208.02 — Internal Transmission
Switch . . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-120 Power Supply (VPS), Shorted Circuit. . .211-UIC-145
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-121 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-145
UIC 305152.02 — Fault at Move UIC 305209.02 — INFORMATION FOR
Switch . . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-121 OPERATOR: Reverse Drive Lever is in the
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-122 Position for Forward or Reverse Travel
UIC 305153.02 — Fault at Reverse During Start-up Procedure . . . . . . . . . . .211-UIC-146
Switch . . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-122 UIC 305230.02 — Controller, Internal
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-123 Fault . . . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-146
UIC 305154.02 — Fault at Forward Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-146
Switch . . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-123 UIC 305240.11 — Controller Connected to
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-124 Wrong Wiring Harness Connector . . . . .211-UIC-147
UIC 305155.02 — Forward or Reverse Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-147
Switch is Actuated Simultaneously with UIC 305250.12 — Controller, Wrong Input
the Park Lock Switch . . . . . . . . . . . . . . .211-UIC-124 Value . . . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-148
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-125 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-148
UIC 305157.02 — Fault in Set Speed
Range 2. . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-125
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-126
UIC 305158.02 — Fault in Set Speed
Range 1. . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-127
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-128
UIC 305160.02 — Faulty Power Supply to
Reverse Drive Lever . . . . . . . . . . . . . . .211-UIC-129
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-130
UIC 305170.19 — Transmission Control Unit
and Park Lock Controller are
Transmitting Incomplete Data (Transmission Output
Speed). . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-132
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-132
UIC 305179.02 — 5-Volt Power Supply is
Faulty . . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-133
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-134
211
Diagnostic trouble code ATC 000170.03 is generated air temperature). This indicates that circuit is shorted to
211
when the ClimaTrak controller measures over 5 volts a supply lead or is open. ATC
at the signal input of the sending unit (B127; for inside Alarm level: Information 1
Diagnostics
Additional references:
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
ATC040 - Sending unit (B127) for inside air temperature, signal voltage—
Specification
Sending unit (B127) for inside air
temperature:—Signal voltage .................................................................... 0.0 — 5.0 volts
Fault in circuit or sending unit ...................................................................................... Err
– – –1/1
3 Initial component test At the l.h. recirculated air filter, perform a visual inspection of sending unit (B127; OK: If there are no signs
inside air temperature) and of the connector associated with it: of damage: GO TO 4.
LX1025927 –UN–30SEP03
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Sending Unit (B127; Inside Air Temperature), see OK: GO TO 5.
245-ATC.
NOT OK: Recondition as
required and do an
Operational Check for
Sending Unit (B127;
211
Inside Air Temperature),
ATC
see 245-ATC.
3
– – –1/1
– – –1/1
ATC 000170.04 — Sending Unit for Inside Air Temperature, Short to Ground
Diagnostic trouble code ATC 000170.04 is generated inside air temperature). This indicates a short to
when the ClimaTrak controller measures below 0 ground in the circuit.
volts at the signal input of the sending unit (B127; for Alarm level: Information
Diagnostics
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
ATC040 - Sending unit (B127) for inside air temperature, signal voltage—
Specification
Sending unit (B127) for inside air
temperature:—Signal voltage .................................................................... 0.0 — 5.0 volts
Fault in circuit or sending unit ...................................................................................... Err
– – –1/1
3 Initial component test At the l.h. recirculated air filter, perform a visual inspection of sending unit (B127; OK: If there are no signs
inside air temperature) and of the connector associated with it: of damage: GO TO 4.
LX1025927 –UN–30SEP03
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Sending Unit (B127; Inside Air Temperature), see OK: GO TO 5.
245-ATC.
NOT OK: Recondition as
required and do an
Operational Check for
Sending Unit (B127;
211
Inside Air Temperature),
ATC
see 245-ATC.
6
– – –1/1
– – –1/1
ATC 000171.03 — Sending Units for Ambient Air Temperature, Shorted or Open Circuit
Diagnostic trouble code ATC 000171.03 is generated indicates that the relevant circuit is shorted to a supply
when the ClimaTrak controller measures over 5 volts lead or is open.
at the signal input of the front (B125) or rear (B126) Alarm level: Information
sending units for ambient air temperature. This
Diagnostics
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
ATC042 - Sending unit (B125) for ambient temperature (front), signal voltage—
Specification
Display:—Signal voltage ............................................................................ 0.0— 5.0 volts
Fault in circuit or sending unit ...................................................................................... Err
Sensor not activated at address ATC
026 ................................................................................................................................. nA
• Check the sending unit (B126) for ambient temperature at the rear:
– Access address ATC014 or ATC043, or template ATC902 - Sending unit for
ambient temperature (rear).
– Make sure that the information displayed at addresses ATC 014 and ATC 043
complies with the following:
ATC014 - Sending unit (B126) for ambient temperature (rear), shown in °C—
Specification
Display:—Temperature ................................................................................. -40.0—65 °C
Fault in circuit or sending unit ...................................................................................... Err
Sensor not activated at address ATC
027 ................................................................................................................................. nA
ATC043 - Sending unit (B126) for ambient temperature (rear), signal voltage—
Specification
Display:—Signal voltage ........................................................................... 0.0 — 5.0 volts
Fault in circuit or sending unit ...................................................................................... Err
Sensor not activated at address ATC
027 ................................................................................................................................. nA
– – –1/1
3 Initial component At the air cleaner, perform a visual inspection of sending unit (B125; ambient OK: If there are no signs
test, sending unit temperature at the front) and of the connector associated with it: of damage: GO TO 4.
(B125) for ambient
temperature (front) NOT OK: Recondition
sub-assemblies or
contacts as required and
211
do an Operational Check
ATC
for Sending Unit (B125;
9
Ambient Temperature at
the Front), see 245-ATC.
LX1025928 –UN–30SEP03
– – –1/1
4 Checking the circuit, Do a Circuit/Harness Test for Sending Unit (B125; Ambient Temperature at the Front), OK: GO TO 7.
sending unit (B125) see 245-ATC.
for ambient NOT OK: Recondition as
temperature (front) required and do an
Operational Check for
Sending Unit (B125;
Ambient Temperature at
the Front), see 245-ATC.
– – –1/1
5 Initial component At the rear right of the cab roof, perform a visual inspection of sending unit (B126; OK: If there are no signs
test, sending unit ambient temperature at the rear) and of the connector associated with it: of damage: GO TO 6.
(B126) for ambient
temperature (rear) NOT OK: Recondition
sub-assemblies or
contacts as required and
211
do an Operational Check
ATC
for Sending Unit (B126;
10
Ambient Temperature at
the Rear), see 245-ATC.
LX1025929 –UN–30SEP03
– – –1/1
6 Checking the circuit, Do a Circuit/Harness Test for Sending Unit (B126; Ambient Temperature at the Rear), OK: GO TO 7.
sending unit (B126) see 245-ATC.
for ambient NOT OK: Recondition as
temperature (rear) required and do an
Operational Check for
Sending Unit (B126;
Ambient Temperature at
the Rear), see 245-ATC.
– – –1/1
– – –1/1
Diagnostic trouble code ATC 000171.04 is generated (B126) sending units for ambient air temperature. This
211
when the ClimaTrak controller measures below 0 indicates a short to ground in the circuit. ATC
volts at the signal input of the front (B125) or rear Alarm level: Information 11
Diagnostics
Additional references:
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
ATC042 - Sending unit (B125) for ambient temperature (front), signal voltage—
Specification
Display:—Signal voltage ........................................................................... 0.0 — 5.0 volts
Fault in circuit or sending unit ...................................................................................... Err
Sensor not activated at address ATC
026 ................................................................................................................................. nA
• Check the sending unit (B126) for ambient temperature at the rear:
– Access address ATC014 or ATC043, or template ATC902 - Sending unit for
ambient temperature (rear).
– Make sure that the information displayed at addresses ATC 014 and ATC 043
complies with the following:
ATC014 - Sending unit (B126) for ambient temperature (rear), shown in °C—
Specification
Display:—Temperature ................................................................................. -40.0—65 °C
Fault in circuit or sending unit ...................................................................................... Err
Sensor not activated at address ATC
027 ................................................................................................................................. nA
ATC043 - Sending unit (B126) for ambient temperature (rear), signal voltage—
Specification
Display:—Signal voltage ........................................................................... 0.0 — 5.0 volts
Fault in circuit or sending unit ...................................................................................... Err
Sensor not activated at address ATC
027 ................................................................................................................................. nA
– – –1/1
3 Initial component At the air cleaner, perform a visual inspection of sending unit (B125; ambient OK: If there are no signs
test, sending unit temperature at the front) and of the connector associated with it: of damage: GO TO 4.
(B125) for ambient
temperature (front) NOT OK: Recondition
sub-assemblies or
contacts as required and
211
do an Operational Check
ATC
for Sending Unit (B125;
13
Ambient Temperature at
the Front), see 245-ATC.
LX1025928 –UN–30SEP03
– – –1/1
4 Checking the circuit, Do a Circuit/Harness Test for Sending Unit (B125; Ambient Temperature at the Front), OK: GO TO 7.
sending unit (B125) see 245-ATC.
for ambient NOT OK: Recondition as
temperature (front) required and do an
Operational Check for
Sending Unit (B125;
Ambient Temperature at
the Front), see 245-ATC.
– – –1/1
5 Initial component At the rear right of the cab roof, perform a visual inspection of sending unit (B126; OK: If there are no signs
test, sending unit ambient temperature at the rear) and of the connector associated with it: of damage: GO TO 6.
(B126) for ambient
temperature (rear) NOT OK: Recondition
sub-assemblies or
contacts as required and
211
do an Operational Check
ATC
for Sending Unit (B126;
14
Ambient Temperature at
the Rear), see 245-ATC.
LX1025929 –UN–30SEP03
– – –1/1
6 Checking the circuit, Do a Circuit/Harness Test for Sending Unit (B126; Ambient Temperature at the Rear), OK: GO TO 7.
sending unit (B126) see 245-ATC.
for ambient NOT OK: Recondition as
temperature (rear) required and do an
Operational Check for
Sending Unit (B126;
Ambient Temperature at
the Rear), see 245-ATC.
– – –1/1
– – –1/1
LX12234,0000CEB –19–01SEP03–1/1
Diagnostics
Additional references:
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
Diagnostics
Additional references:
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
Diagnostic trouble code ATC 000639.14 is generated indicates a problem in the 29-bit CAN BUS.
211
when the ClimaTrak controller registers a high rate of Alarm level: Information ATC
errors in the incoming CAN BUS reports. This 17
Diagnostics
Additional references:
– – –1/1
2 Check the 29-bit CAN Do the 29-bit CAN BUS - Check, (Section 213, Group 40). OK: GO TO 3.
BUS
NOT OK: Recondition as
required.
– – –1/1
3 Additional checks See Reference 210-15-046, Troubleshooting Unsolved Problems. OK: Diagnosis
and assessment of completed.
intermittent faults
NOT OK: Recondition as
required.
211 – – –1/1
ATC
18
ATC 000871.03 — Refrigerant Pressure Sending Unit, Shorted Circuit
Diagnostic trouble code ATC 000871.03 is generated refrigerant pressure). This indicates a short to a supply
when the ClimaTrak controller measures over 5 volts lead somewhere in the circuit.
at the signal input of the sending unit (B130; Alarm level: Information
Diagnostics
Additional references:
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
– – –1/1
3 Initial component test At the receiver-drier, perform a visual inspection of refrigerant pressure sending unit OK: If there are no signs
(B130) and of the connector associated with it: of damage: GO TO 4.
LX1025933 –UN–30SEP03
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Refrigerant Pressure Sending Unit (B130), see 245-ATC. OK: GO TO 5.
– – –1/1
– – –1/1
Diagnostic trouble code ATC 000871.04 is generated refrigerant pressure). This indicates that circuit is
when the ClimaTrak controller measures below 0 shorted to ground or is open.
volts at the signal input of the sending unit (B130; Alarm level: Information
Diagnostics
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
– – –1/1
3 Initial component test At the receiver-drier, perform a visual inspection of refrigerant pressure sending unit OK: If there are no signs
(B130) and of the connector associated with it: of damage: GO TO 4.
LX1025933 –UN–30SEP03
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Refrigerant Pressure Sending Unit (B130), see 245-ATC. OK: GO TO 5.
– – –1/1
– – –1/1
Diagnostic trouble code ATC 000876.03 is generated open circuit at line 277, which leads to relay K09/4.
when the ClimaTrak controller registers a shorted or Alarm level: Information
Diagnostics
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
ATC020 - Sending unit (B129) for evaporator core temperature, shown in °C—
Specification
Switching on the air-conditioning relay:—
Evaporator core temperature .................................................................. higher than 3 °C
– – –1/1
3 Initial component test Perform a visual inspection of air-conditioning relay (K09/4) and of the contacts OK: If there are no signs
associated with it: of damage: GO TO 4.
LX1029027 –UN–27JUN02
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Air-Conditioning Relay (K09/4), see 245-ATC. OK: GO TO 5.
– – –1/1
– – –1/1
Diagnostic trouble code ATC 000876.04 is generated circuit at line 277, which leads to relay K09/4.
when the ClimaTrak controller registers a grounded Alarm level: Information
Diagnostics
Additional references:
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
ATC020 - Sending unit (B129) for evaporator core temperature, shown in °C—
Specification
Switching on the air-conditioning relay:—
Evaporator core temperature .................................................................. higher than 3 °C
– – –1/1
3 Initial component test Perform a visual inspection of air-conditioning relay (K09/4) and of the contacts OK: If there are no signs
associated with it: of damage: GO TO 4.
LX1029027 –UN–27JUN02
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Air-Conditioning Relay (K09/4), see 245-ATC. OK: GO TO 5.
– – –1/1
– – –1/1
LX12234,0000CF1 –19–02SEP03–1/1
Diagnostics
Additional references:
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
2 Check compressor NOTE: Reasons why the compressor clutch engages/disengages via relay K09/4 too OK: Reasons why the
clutch engagement / frequently: compressor clutch
disengagement engages/disengages too
• Loose contact or defect in circuit of air-conditioning relay (K09/4): frequently could not be
• Loose contact or defect in circuit of evaporator core temperature sending unit found: GO TO 9.
(B129).
• Loose contact or defect in circuit of refrigerant pressure sending unit (B130). NOT OK: Reasons why
the compressor clutch
Test: engages/disengages too
frequently could be found:
• Start the engine. • Refrigerant pressure
• Access addresses ATC004, ATC017 and ATC045, or template ATC904 - sending unit (B130) not
Compressor clutch. OK: GO TO 3.
• Turn the airflow mode switch to its “de-icer/windshield” position. • Evaporator core
• Turn the fan speed control as far as it will go to the right. temperature sending unit
• Turn the temperature control as far as it will go to the left (Lo). (B129) not OK: GO TO 5.
• Actuate the air-conditioning ON/OFF switch (snowflake), thus switching on the • Air-conditioning relay
compressor clutch. (K09/4): GO TO 7.
• Check whether a change in the sending unit values (refrigerant pressure and
evaporator core temperature) is causing the compressor clutch to engage and
disengage too frequently.
ATC020 - Sending unit (B129) for evaporator core temperature, shown in °C—
Specification
Switching on the air-conditioning relay:—
Evaporator core temperature .................................................................. higher than 3 °C
– – –1/1
3 Initial component At the receiver-drier, perform a visual inspection of refrigerant pressure sending unit OK: If there are no signs
test, refrigerant (B130) and of the connector associated with it: of damage: GO TO 4.
pressure sending unit
(B130) NOT OK: Recondition
sub-assemblies,
connectors or contacts as
211
required and do an
ATC
Operational Check for
32
Refrigerant Pressure
Sending Unit (B130), see
245-ATC.
LX1025933 –UN–30SEP03
– – –1/1
4 Checking the circuit, Do a Circuit/Harness Test for Refrigerant Pressure Sending Unit (B130), see 245-ATC. OK: GO TO 9.
refrigerant pressure
sending unit (B130) NOT OK: Recondition as
required and do an
Operational Check for
Refrigerant Pressure
Sending Unit (B130), see
245-ATC.
– – –1/1
5 Initial component Perform a visual inspection of evaporator core temperature sending unit (B129) and of OK: If there are no signs
test, evaporator core the connector associated with it: of damage: GO TO 6.
temperature sending
unit (B129) NOT OK: Recondition
sub-assemblies,
connectors or contacts as
211
required and do an
ATC
Operational Check for
33
Evaporator Core
Temperature Sending
Unit (B129), see
245-ATC.
LX1025935 –UN–30SEP03
– – –1/1
6 Checking the circuit, Do a Circuit/Harness Test for Evaporator Core Temperature Sending Unit (B129), see OK: GO TO 9.
evaporator core 245-ATC.
temperature sending NOT OK: Recondition as
unit (B129) required and do an
Operational Check for
Evaporator Core
Temperature Sending
Unit (B129), see
245-ATC.
– – –1/1
7 Initial component Perform a visual inspection of air-conditioning relay (K09/4) and of the contacts OK: If there are no signs
test, air-conditioning associated with it: of damage: GO TO 8.
relay (K09/4)
NOT OK: Recondition
sub-assemblies,
connectors or contacts as
211
required and do an
ATC
Operational Check for
34
Air-Conditioning Relay
(K09/4), see 245-ATC.
LX1029027 –UN–27JUN02
– – –1/1
8 Checking the circuit, Do a Circuit/Harness Test for Air-Conditioning Relay (K09/4), see 245-ATC. OK: GO TO 9.
air-conditioning relay
(K09/4) NOT OK: Recondition as
required and do an
Operational Check for
Air-Conditioning Relay
(K09/4), see 245-ATC.
– – –1/1
– – –1/1
The air-conditioning compressor clutch was switched overheating. Diagnostic trouble codes indicating engine
off by the ClimaTrak controller due to an active overheating take priority.
diagnostic trouble code that indicates engine Alarm level: Information
Diagnostics
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
The solar sensor is activated at input address ATC 23 open circuit, as no solar sensor is installed.
and/or ATC 24. The ClimaTrak controller detects an Alarm level: Information
Diagnostics
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
– – –1/1
ATC 000923.03 — Driver Unit for the Fan Motors, Shorted Circuit
Diagnostic trouble code ATC 000923.03 is generated fan motor driver unit (A59). This indicates a short to a
when the ClimaTrak controller registers an supply lead somewhere in the circuit.
excessively high voltage at line 956, which leads to the Alarm level: Information
Diagnostics
Additional references:
1.2 OK: GO TO 2
Check the power supply to the fan motor driver unit: NOT OK: Recondition as
required and do an
• Bridging plug K10/1. Operational Check for
• Fuse F05/13. Fan Motors, see
• Fuse F05/1. 245-ATC.
– – –1/1
3 Initial component test In the heater/evaporator housing, perform a visual inspection of the driver unit for fan OK: If there are no signs
motors (A59) and of the contacts associated with it: of damage: GO TO 4.
LX1025931 –UN–30SEP03
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Fan Motor Driver Unit (A59), see 245-ATC. OK: GO TO 5.
– – –1/1
– – –1/1
Diagnostic trouble code ATC 000923.04 is generated fan motor driver unit (A59). This indicates that circuit is
211
ATC when the ClimaTrak controller registers an shorted to ground or is open.
40 excessively low voltage at line 956, which leads to the Alarm level: Information
Diagnostics
Additional references:
1.2 OK: GO TO 2
Check the power supply to the fan motor driver unit: NOT OK: Recondition as
required and do an
• Bridging plug K10/1. Operational Check for
• Fuse F05/13. Fan Motors, see
• Fuse F05/1. 245-ATC.
– – –1/1
3 Initial component test In the heater/evaporator housing, perform a visual inspection of the driver unit for fan OK: If there are no signs
motors (A59) and of the contacts associated with it: of damage: GO TO 4.
LX1025931 –UN–30SEP03
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Fan Motor Driver Unit (A59), see 245-ATC. OK: GO TO 5.
– – –1/1
– – –1/1
LX12234,0000CF6 –19–02SEP03–1/1
Diagnostics
Additional references:
1.2 OK: GO TO 2
Check the power supply to the fan motor driver unit: NOT OK: Recondition as
required and do an
• Bridging plug K10/1. Operational Check for
• Fuse F05/13. Fan Motors, see
• Fuse F05/1. 245-ATC.
– – –1/1
– – –1/1
3 Initial component test Perform a visual inspection of fan motors (M07 and M10), of the driver unit for fan OK: If there are no signs
motors (A59) and of the contacts associated with them: of damage: GO TO 4.
LX1025932 –UN–30SEP03
M07—Fan motor
M10—Fan motor
A59—Driver unit for fan motors
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Fan Motors (M07 and M10), see 245-ATC. OK: GO TO 5.
– – –1/1
– – –1/1
Diagnostic trouble code ATC 001079.03 is generated flaps B132) is over 5 volts. This indicates that the
211
when the voltage measured at the positive line of the circuit is shorted to a supply lead or there is an internal ATC
power supply to the 5-volt components (defog sensor interruption at the controller. 45
B143, refrigerant pressure sending unit B130, water Alarm level: Information
valve B131 and motor for adjusting the air distribution
LX12234,0000CF7 –19–02SEP03–1/1
Diagnostics
Additional references:
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
– – –1/1
3 Checking the circuit Do a Circuit/Harness Test for 5-volt Power Supply, see 245-ATC. OK: GO TO 4.
– – –1/1
– – –1/1
Diagnostic trouble code ATC 001079.04 is generated motor driver unit A59, water valve B131 and motor for
when the voltage measured at the positive line of the adjusting the air distribution flaps B132) is below 0.5
power supply to the 5-volt components (defog sensor volts. This indicates a short to ground in the circuit.
B143, refrigerant pressure sending unit B130, fan Alarm level: Information
LX12234,0000CF8 –19–02SEP03–1/1
Diagnostics
Additional references:
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
– – –1/1
3 Checking the circuit Do a Circuit/Harness Test for 5-volt Power Supply, see 245-ATC. OK: GO TO 4.
– – –1/1
– – –1/1
ATC 001546.03 — Potentiometer for Position of Water Valve, Shorted or Open Circuit
Diagnostic trouble code ATC 001546.03 is generated the water valve (line 918). This indicates that circuit is
when the ClimaTrak controller measures over 5 volts shorted to a supply lead or is open.
at the signal input of the potentiometer for positioning Alarm level: Information
Diagnostics
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
– Turn the temperature control slowly to the right; the value on the display should
drop to 0 when the knob is as far as it will go to the right (Hi).
– Turn the temperature control slowly to the left; the value on the display should
return to 100 when the knob is as far as it will go to the left (Lo).
NOTE: The value on the display may linger at a certain value (e.g. 100 or 0) when the
temperature control is turned. The position of the water valve is determined by the
ClimaTrak controller via the position of the temperature control in relation to the
registered difference in temperature. This ensures that the temperature changes at an
even rate.
3 Initial component test Perform a visual inspection of the water valve (B131) and of the contacts associated OK: If there are no signs
with it: of damage: GO TO 4.
LX1025934 –UN–30SEP03
B131—Water valve
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Water Valve (B131), see 245-ATC. OK: GO TO 5.
– – –1/1
– – –1/1
Diagnostic trouble code ATC 001546.04 is generated the water valve (line 918). This indicates a short to
when the ClimaTrak controller measures below 0 volt ground in the circuit.
at the signal input of the potentiometer for positioning Alarm level: Information
Diagnostics
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
– Turn the temperature control slowly to the right; the value on the display should
drop to 0 when the knob is as far as it will go to the right (Hi).
– Turn the temperature control slowly to the left; the value on the display should
return to 100 when the knob is as far as it will go to the left (Lo).
NOTE: The value on the display may linger at a certain value (e.g. 100 or 0) when the
temperature control is turned. The position of the water valve is determined by the
ClimaTrak controller via the position of the temperature control in relation to the
registered difference in temperature. This ensures that the temperature changes at an
even rate.
3 Initial component test Perform a visual inspection of the water valve (B131) and of the contacts associated OK: If there are no signs
with it: of damage: GO TO 4.
LX1025934 –UN–30SEP03
B131—Water valve
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Water Valve (B131), see 245-ATC. OK: GO TO 5.
– – –1/1
– – –1/1
ATC 001547.03 — Sending Units for Evaporator Core Temperature, Shorted or Open
Circuit
Diagnostic trouble code ATC 001547.03 is generated evaporator core temperature). This indicates that
when the ClimaTrak controller measures over 5 volts circuit is shorted to a supply lead or is open.
at the signal input of the sending unit (B129; for Alarm level: Information
Diagnostics
Additional references:
211
ATC
56 • Electrical information: Reference 210-15-001, General References - Summary.
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
ATC020 - Sending unit (B129) for evaporator core temperature, shown in °C—
Specification
Display:—Temperature ............................................................................ -10.0—80.00 °C
Fault in circuit or sending unit ...................................................................................... Err
ATC045 - Sending unit (B129) for evaporator core temperature, signal voltage—
Specification
Display:—Signal voltage ........................................................................... 0.0 — 5.0 volts
Fault in circuit or sending unit ...................................................................................... Err
3 Initial component test Perform a visual inspection of evaporator core temperature sending unit (B129) and of OK: If there are no signs
the connector associated with it: of damage: GO TO 4.
LX1025935 –UN–30SEP03
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Evaporator Core Temperature Sending Unit (B129), see OK: GO TO 5.
245-ATC.
NOT OK: Recondition as
required and do an
Operational Check for
Evaporator Core
Temperature Sending
Unit (B129), see
245-ATC.
– – –1/1
– – –1/1
ATC 001547.04 — Sending Unit for Evaporator Core Temperature, Short to Ground
Diagnostic trouble code ATC 001547.04 is generated evaporator core temperature). This indicates a short to
211
ATC when the ClimaTrak controller measures below 0 ground in the circuit.
58 volts at the signal input of the sending unit (B129; for Alarm level: Information
Diagnostics
Additional references:
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
ATC045 - Sending unit (B129) for evaporator core temperature, signal voltage—
Specification
Display:—Signal voltage ........................................................................... 0.0 — 5.0 volts
Fault in circuit or sending unit ...................................................................................... Err
3 Initial component test Perform a visual inspection of evaporator core temperature sending unit (B129) and of OK: If there are no signs
the connector associated with it: of damage: GO TO 4.
LX1025935 –UN–30SEP03
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Evaporator Core Temperature Sending Unit (B129), see OK: GO TO 5.
245-ATC.
NOT OK: Recondition as
required and do an
Operational Check for
Evaporator Core
211
Temperature Sending
ATC
Unit (B129), see
60
245-ATC.
– – –1/1
– – –1/1
ATC 001548.03 — Sending Unit for Actual Outlet Air Temperature, Shorted or Open
Circuit
Diagnostic trouble code ATC 001548.03 is generated outlet air temperature). This indicates that circuit is
when the ClimaTrak controller measures over 5 volts shorted to a supply lead or is open.
at the signal input of the sending unit (B128; for actual Alarm level: Information
Diagnostics
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
ATC010 - Sending unit (B128) for actual outlet air temperature, shown in °C—
Specification
Display:—Temperature ............................................................................ -10.0—99.90 °C
Fault in circuit or sending unit ...................................................................................... Err
ATC041 - Sending unit (B128) for outlet air temperature, signal voltage—
Specification
Display:—Signal voltage ........................................................................... 0.0 — 5.0 volts
Fault in circuit or sending unit ...................................................................................... Err
3 Initial component test Perform a visual inspection of sending unit (B128; for actual outlet air temperature) and OK: If there are no signs
of the connector associated with it: of damage: GO TO 4.
LX1025936 –UN–30SEP03
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Sending Unit (B128; for Actual Outlet Air Temperature), OK: GO TO 5.
see 245-ATC.
NOT OK: Recondition as
required and do an
Operational Check for
Sending Unit (B128; for
Actual Outlet Air
Temperature), see
245-ATC.
– – –1/1
– – –1/1
ATC 001548.04 — Sending Unit for Actual Outlet Air Temperature, Grounded Circuit
Diagnostic trouble code ATC 001548.04 is generated actual outlet air temperature). This indicates a short to
211
when the ClimaTrak controller measures below 0 ground in the circuit. ATC
volts at the signal input of the sending unit (B128; for Alarm level: Information 63
Diagnostics
Additional references:
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
ATC041 - Sending unit (B128) for outlet air temperature, signal voltage—
Specification
Display:—Signal voltage ........................................................................... 0.0 — 5.0 volts
Fault in circuit or sending unit ...................................................................................... Err
3 Initial component test Perform a visual inspection of sending unit (B128; for actual outlet air temperature) and OK: If there are no signs
of the connector associated with it: of damage: GO TO 4.
LX1025936 –UN–30SEP03
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Sending Unit (B128; for Actual Outlet Air Temperature), OK: GO TO 5.
see 245-ATC.
NOT OK: Recondition as
required and do an
Operational Check for
Sending Unit (B128; for
211
Actual Outlet Air
ATC
Temperature), see
65
245-ATC.
– – –1/1
– – –1/1
Diagnostic trouble code ATC 001549.03 is generated 946 of the water valve motor (B131). This indicates
when the ClimaTrak controller measures an that the circuit is shorted.
excessively high voltage at connecting lines 937 and/or Alarm level: Information
Diagnostics
211
ATC Additional references:
66
• Electrical information: Reference 210-15-001, General References - Summary.
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
– Turn the temperature control slowly to the right; the value on the display should
drop to 0 when the knob is as far as it will go to the right (Hi).
– Turn the temperature control slowly to the left; the value on the display should
return to 100 when the knob is as far as it will go to the left (Lo).
NOTE: The value on the display may linger at a certain value (e.g. 100 or 0) when the
temperature control is turned. The position of the water valve is determined by the
ClimaTrak controller via the position of the temperature control in relation to the
registered difference in temperature. This ensures that the temperature changes at an
even rate.
3 Initial component test Perform a visual inspection of the water valve (B131) and of the contacts associated OK: If there are no signs
with it: of damage: GO TO 4.
LX1025934 –UN–30SEP03
B131—Water valve
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Water Valve (B131), see 245-ATC. OK: GO TO 5.
– – –1/1
– – –1/1
Diagnostic trouble code ATC 001549.04 is generated 946 of the water valve motor (B131). This indicates
when the ClimaTrak controller measures an that the circuit is shorted.
excessively low voltage at connecting lines 937 and/or Alarm level: Information
Diagnostics
211
Additional references: ATC
69
• Electrical information: Reference 210-15-001, General References - Summary.
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
– Turn the temperature control slowly to the right; the value on the display should
drop to 0 when the knob is as far as it will go to the right (Hi).
– Turn the temperature control slowly to the left; the value on the display should
return to 100 when the knob is as far as it will go to the left (Lo).
NOTE: The value on the display may linger at a certain value (e.g. 100 or 0) when the
temperature control is turned. The position of the water valve is determined by the
ClimaTrak controller via the position of the temperature control in relation to the
registered difference in temperature. This ensures that the temperature changes at an
even rate.
3 Initial component test Perform a visual inspection of the water valve (B131) and of the contacts associated OK: If there are no signs
with it: of damage: GO TO 4.
LX1025934 –UN–30SEP03
B131—Water valve
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Water Valve (B131), see 245-ATC. OK: GO TO 5.
– – –1/1
– – –1/1
Diagnostic trouble code ATC 001549.07 is generated its desired position via the motor’s connecting lines.
when the ClimaTrak controller receives a valid actual This indicates a mechanical fault at the water valve or
(position) signal from the water valve’s position an open line at the motor’s connecting lines.
potentiometer, but the water valve cannot be moved to Alarm level: Information
Diagnostics
211
ATC
72 Additional references:
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
– Turn the temperature control slowly to the right; the value on the display should
drop to 0 when the knob is as far as it will go to the right (Hi).
– Turn the temperature control slowly to the left; the value on the display should
return to 100 when the knob is as far as it will go to the left (Lo).
NOTE: The value on the display may linger at a certain value (e.g. 100 or 0) when the
temperature control is turned. The position of the water valve is determined by the
ClimaTrak controller via the position of the temperature control in relation to the
registered difference in temperature. This ensures that the temperature changes at an
even rate.
3 Initial component test Perform a visual inspection of the water valve (B131) and of the contacts associated OK: If there are no signs
with it: of damage: GO TO 4.
LX1025934 –UN–30SEP03
B131—Water valve
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Water Valve (B131), see 245-ATC. OK: GO TO 5.
– – –1/1
– – –1/1
6 Checking for a Before checking the water valve for a mechanical defect, see also “Replace Water OK: Diagnosis
mechanical defect at Valve” (Repair manual, 90-10). completed.
the water valve
NOT OK: Recondition as
required and do an
Operational Check for
Water Valve (B131), see
245-ATC.
– – –1/1
Diagnostic trouble code ATC 001549.13 is generated calibration, or is not yet calibrated.
when the water valve is found to have an invalid Alarm level: Information
LX12234,0000D02 –19–02SEP03–1/1
Diagnostics
211
ATC
Additional references: 75
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
2 Calibrating the 1. Before calibrating the ATC controller, see "Calibration via the ATC Controller (Water OK: Diagnosis
ClimaTrak controller Valve and Mode Control)" in 245-ATC. completed.
(ATC) 2. Delete the diagnostic trouble code and do an Operational Check for Water Valve
(B131), see 245-ATC. NOT OK: Automatic
calibration not possible or
diagnostic trouble code
ATC 001549.13 is
regenerated after the
operational check: GO
TO 3.
3 Calibrate the water 1. Before calibrating the water valve manually, see Address ATC022 –– Water valve, OK: Diagnosis
valve manually calibrate. completed.
2. Delete the diagnostic trouble code and do an Operational Check for Water Valve
(B131), see 245-ATC. NOT OK: If no ATC
diagnostic trouble codes
are saved that indicate a
211
problem at the water
ATC
valve: Check for
76
mechanical defects at the
water valve.
– – –1/1
Diagnostic trouble code ATC 001552.03 is generated indicates that the internal circuit of the controller is
when the ClimaTrak controller measures over 5 volts shorted to a supply lead or is open.
at the signal input of the temperature control. This Alarm level: Information
Diagnostics
Additional references:
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
– – –1/1
Diagnostic trouble code ATC 001552.04 is generated This indicates a short to ground in the internal circuit of
when the ClimaTrak controller measures below 0 the controller.
volts at the signal input of the temperature control. Alarm level: Information
Diagnostics
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
– – –1/1
Diagnostic trouble code ATC 001553.03 is generated indicates that the internal circuit of the controller is
211
when the ClimaTrak controller measures over 5 volts shorted to a supply lead or is open. ATC
at the signal input of the fan speed control. This Alarm level: Information 79
Diagnostics
Additional references:
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
Diagnostic trouble code ATC 001553.04 is generated indicates a short to ground in the internal circuit of the
when the ClimaTrak controller measures below 0 controller.
volts at the signal input of the fan speed control. This Alarm level: Information
Diagnostics
Additional references:
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
ATC 002000.09 — Engine Control Unit is not Transmitting any Data (Coolant
Temperature)
Diagnostic trouble code ATC 002000.09 is generated coolant temperature is intermittent or non-existent
when there is a problem in transferring data between (intermittent reception could be due to a loose wire).
the engine control unit (ECU) and the ClimaTrak Alarm level: Information
controller. Reception of the CAN message regarding
Diagnostics
Reaction of controller: A coolant temperature of 75 °C (167 °F) is assumed by the ClimaTrak controller.
211
ATC Additional references:
82
• Electrical information: Reference 210-15-001, General References - Summary.
– – –1/1
2 Checking the ATC Most wiring harness problems are caused by connector problems (contacts OK: GO TO 3.
plug (29-bit CAN BUS loose/bad/slid back) and/or bad ground connections.
connection and NOT OK: Recondition as
power supply) • Check the power supply. required and carry out an
• Check the 29-bit CAN BUS communication lines (934/935). operational test.
• Check the connections at the plug and control unit for loose, widened, slid-back or
211
corroded contacts.
ATC
83
ATC –– plug X597 (W47)—Specification
Power supply:—Positive (lead 982) ...................................................... 12 volts at pin 20
Positive (lead 203) ................................................................................ 12 volts at pin 22
Ground (lead 050) ................................................................................................. at pin 9
29-bit CAN BUS communication lines:—
CAN+ (lead 934) ................................................................................................... at pin 5
CAN- (lead 935) .................................................................................................. at pin 21
– – –1/1
3 Checking the ECU Most wiring harness problems are caused by connector problems (contacts OK: GO TO 4.
plug (29-bit CAN BUS loose/bad/slid back) and/or bad ground connections.
connection and NOT OK: Recondition as
power supply) • Check the power supply. required and carry out an
• Check the 29-bit CAN BUS communication lines (934/935). operational test.
• Check the connections at the plug and control unit for loose, widened, slid-back or
corroded contacts.
– – –1/1
– – –1/1
ATC 523848.03 — Potentiometer for Position of Air Distribution Flaps, Shorted or Open
Circuit
Diagnostic trouble code ATC 523848.03 is generated of air distribution flaps). This indicates that circuit is
when the ClimaTrak controller measures over 5 volts shorted to a supply lead or is open.
at the signal input of potentiometer (B132; for position Alarm level: Information
Diagnostics
Additional references:
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
– – –1/1
3 Initial component test Perform a visual inspection of adjusting motor (B132; for air distribution) and of the OK: If there are no signs
contacts associated with it: of damage: GO TO 4.
LX1025937 –UN–30SEP03
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Adjusting Motor (B132; for Air Distribution), see OK: GO TO 5.
245-ATC.
NOT OK: Recondition as
required and do an
Operational Check for
Adjusting Motor (B132;
for Air Distribution), see
245-ATC.
– – –1/1
– – –1/1
ATC 523848.04 — Potentiometer for Position of Air Distribution Flaps, Grounded Circuit
Diagnostic trouble code ATC 523848.04 is generated position of air distribution flaps). This indicates a short
211
when the ClimaTrak controller measures below 0 to ground in the circuit. ATC
volts at the signal input of potentiometer (B132; for Alarm level: Information 87
Diagnostics
Additional references:
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
– – –1/1
3 Initial component test Perform a visual inspection of adjusting motor (B132; for air distribution) and of the OK: If there are no signs
contacts associated with it: of damage: GO TO 4.
LX1025937 –UN–30SEP03
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Adjusting Motor (B132; for Air Distribution), see OK: GO TO 5.
245-ATC.
NOT OK: Recondition as
required and do an
Operational Check for
Adjusting Motor (B132;
211
for Air Distribution), see
ATC
245-ATC.
89
– – –1/1
– – –1/1
Diagnostic trouble code ATC 523848.05 is generated 929 of the adjusting motor (B132; for air distribution).
when the ClimaTrak controller measures an This indicates that the circuit is shorted.
excessively high voltage at connecting lines 928 and/or Alarm level: Information
Diagnostics
211
ATC Additional references:
90
• Electrical information: Reference 210-15-001, General References - Summary.
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
– – –1/1
3 Initial component test Perform a visual inspection of adjusting motor (B132; for air distribution) and of the OK: If there are no signs
contacts associated with it: of damage: GO TO 4.
LX1025937 –UN–30SEP03
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Adjusting Motor (B132; for Air Distribution), see OK: GO TO 5.
245-ATC.
NOT OK: Recondition as
required and do an
Operational Check for
Adjusting Motor (B132;
for Air Distribution), see
245-ATC.
– – –1/1
– – –1/1
Diagnostic trouble code ATC 523848.06 is generated 929 of the adjusting motor (B132; for air distribution).
211
ATC when the ClimaTrak controller measures an This indicates that the circuit is shorted.
92 excessively low voltage at connecting lines 928 and/or Alarm level: Information
Diagnostics
Additional references:
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
– – –1/1
3 Initial component test Perform a visual inspection of adjusting motor (B132; for air distribution) and of the OK: If there are no signs
contacts associated with it: of damage: GO TO 4.
LX1025937 –UN–30SEP03
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Adjusting Motor (B132; for Air Distribution), see OK: GO TO 5.
245-ATC.
NOT OK: Recondition as
required and do an
Operational Check for
Adjusting Motor (B132;
211
for Air Distribution), see
ATC
245-ATC.
94
– – –1/1
– – –1/1
Diagnostic trouble code ATC 523848.07 is generated be moved to its desired position via the motor’s
when the ClimaTrak controller receives a valid actual connecting lines. This indicates a mechanical fault at
(position) signal for the position of the air distribution the air distribution or an open line at the motor’s
flaps, but the adjusting motor for air distribution cannot connecting lines.
Diagnostics
211
Additional references: ATC
95
• Electrical information: Reference 210-15-001, General References - Summary.
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
– – –1/1
3 Initial component test Perform a visual inspection of adjusting motor (B132; for air distribution) and of the OK: If there are no signs
contacts associated with it: of damage: GO TO 4.
LX1025937 –UN–30SEP03
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Adjusting Motor (B132; for Air Distribution), see OK: GO TO 5.
245-ATC.
NOT OK: Recondition as
required and do an
Operational Check for
Adjusting Motor (B132;
for Air Distribution), see
245-ATC.
– – –1/1
– – –1/1
6 Checking for a Before checking the air distribution for a mechanical defect, see also “Replace Control OK: Diagnosis
mechanical defect at Mode (Adjusting Motor for Air Distribution)” (Repair manual, 90-10). completed.
the air distribution
NOT OK: Recondition as
required and do an
Operational Check for
211
Adjusting Motor (B132;
ATC
for Air Distribution), see
97
245-ATC.
– – –1/1
Diagnostic trouble code ATC 523848.13 is generated have an invalid calibration, or is not yet calibrated.
when the adjusting motor for air distribution is found to Alarm level: Information
LX12234,0000D0D –19–08SEP03–1/1
Diagnostics
Additional references:
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
2 Calibrating the • Before calibrating the ATC controller, see "Calibration via the ATC Controller (Water OK: Diagnosis
ClimaTrak controller Valve and Mode Control)" in 245-ATC. completed.
(ATC) • Delete the diagnostic trouble code and do an Operational Check for Adjusting Motor
(B132) for Air Distribution, see 245-ATC. NOT OK: Automatic
calibration not possible:
GO TO 3.
3 Calibrating the • Before calibrating the adjusting motor for air distribution manually, see Address OK: Diagnosis
adjusting motor for ATC023 –– Control mode (adjusting motor for air distribution), calibrate. completed.
air distribution • Delete the diagnostic trouble code and do an Operational Check for Adjusting Motor
manually (B132) for Air Distribution, see 245-ATC. NOT OK: If no ATC
diagnostic trouble codes
are saved that indicate a
problem at the adjusting
motor for air distribution:
Check the adjusting
motor for air distribution
and control mode for a
mechanical defect.
– – –1/1
Diagnostic trouble code ATC 523860.03 is generated (B143) that indicates that the circuit is shorted to a
when the ClimaTrak controller registers a frequency supply lead or is open.
at the signal input of the windshield defog sensor Alarm level: Information
Diagnostics
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
– – –1/1
3 Initial component test Perform a visual inspection of windshield defog sensor (B143) and of the connector OK: If there are no signs
associated with it: of damage: GO TO 4.
LX1025938 –UN–30SEP03
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Defog Sensor (B143), see 245-ATC. OK: GO TO 5.
– – –1/1
– – –1/1
Diagnostic trouble code ATC 523860.04 is generated (B143) that indicates that the circuit is shorted to
211
when the ClimaTrak controller registers a frequency ground. ATC
at the signal input of the windshield defog sensor Alarm level: Information ,101
Diagnostics
Additional references:
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
– – –1/1
3 Initial component test Perform a visual inspection of windshield defog sensor (B143) and of the connector OK: If there are no signs
associated with it: of damage: GO TO 4.
LX1025938 –UN–30SEP03
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Defog Sensor (B143), see 245-ATC. OK: GO TO 5.
– – –1/1
– – –1/1
Diagnostic trouble code ATC 523860.02 is generated frequency range (32.26 - 37.88 Hz).
when the ClimaTrak controller registers a frequency Alarm level: Information
from defog sensor (B143) that is out of the valid
Diagnostics
Additional references:
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
– – –1/1
3 Initial component test Perform a visual inspection of windshield defog sensor (B143) and of the connector OK: If there are no signs
associated with it: of damage: GO TO 4.
LX1025938 –UN–30SEP03
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Defog Sensor (B143), see 245-ATC. OK: GO TO 5.
– – –1/1
– – –1/1
211
ATC
,106
Diagnostic trouble code BCU 000070.31 is saved if the (output signal of the handbrake switch). This diagnostic
211
basic control unit registers the signal for an activated trouble code sets off an “Information” alarm. BCU
handbrake for longer than 5 minutes during travel 1
LX16167,000005E –19–03APR02–1/1
Diagnostics
• Operator error.
• Handbrake switch B37 defective.
• Defective signal lead (cable 906).
Additional references:
• “Replacing the Handbrake Switch” (Section 40, Group 25 in the Repair manual)
– – –1/1
– – –1/1
Diagnostic trouble code BCU 000084.02 is saved if a check of the inductive sender. The alarm level:
problem in the circuit is recognized during the routine “Information” is triggered.
LX16167,000005F –19–01SEP02–1/1
Diagnostics
• Wrong value in the input address for the configuration of the wheel speed sender.
• Defective wheel speed sender (B35).
• Defective line connections (cable 531 or 502).
Additional references:
• “Replacing the Wheel Speed Sending Unit”, (Section 40, Group 30 in the Repair manual)
– – –1/1
– – –1/1
– – –1/1
– – –1/1
– – –1/1
Diagnostic trouble code BCU 000168.16 is saved if the more than 512 rpm. The diagnostic trouble code
211
BCU operating voltage of the basic control unit (ELX battery triggers the alarm level: “CAUTION”.
4 voltage) is more than 15.5 volts at an engine speed of
LX16167,0000060 –19–03APR02–1/1
Diagnostics
• Defective battery.
• Defective alternator.
Additional references:
– – –1/1
1.2 Perform a visual inspection of the battery and the alternator. OK: GO TO 2.
– – –1/1
3 Checking the • Check alternator, refer to "Alternator Checks", Section 240, Group 15. OK: Diagnosis
charging system completed.
• Check battery, refer to "Battery Checks", Section 240, Group 15.
NOT OK: Repair as
required.
– – –1/1
BCU 000168.17 — System Voltage Too Low (Engine Speed Over 1500 rpm)
Diagnostic trouble code BCU 000168.17 is saved if the more than 1500 rpm. The diagnostic trouble code
operating voltage of the basic control unit (ELX battery triggers the alarm level: “CAUTION”.
voltage) is less than 12.5 volts at an engine speed of
LX16167,0000061 –19–03APR02–1/1
Diagnostics
Additional references:
– – –1/1
– – –1/1
3 Checking the • Check alternator, refer to "Alternator Checks", Section 240, Group 15. OK: Check all relevant
charging system connectors of the system
• Check battery, refer to "Battery Checks", Section 240, Group 15. voltage circuit (BCU
operating voltage) for
bad, loose, widened or
corroded contacts.
– – –1/1
BCU 000168.18 — System Voltage Too Low (Engine Speed Up to 1500 rpm)
Diagnostic trouble code BCU 000168.18 is saved if the between 512 rpm and 1500 rpm. The diagnostic
operating voltage of the basic control unit (ELX battery trouble code triggers the alarm level: “CAUTION”.
voltage) is less than 11.2 volts at an engine speed
LX16167,0000062 –19–03APR02–1/1
Diagnostics
Additional references:
– – –1/1
1.2 Perform a visual inspection of the battery, the alternator and the drive belt. OK: GO TO 2.
– – –1/1
3 Checking the • Check alternator, refer to "Alternator Checks", Section 240, Group 15. OK: Check all relevant
charging system connectors of the system
• Check battery, refer to "Battery Checks", Section 240, Group 15. voltage circuit (BCU
operating voltage) for
bad, loose, widened or
corroded contacts.
211
BCU
NOT OK: Repair as
8
needed and carry out an
operational test.
– – –1/1
Diagnostic trouble code BCU 000186.02 is saved if a check of the inductive rear PTO speed sender. The
problem in the circuit is recognized during the routine alarm level: “Information” is triggered.
LX16167,0000063 –19–01SEP02–1/1
Diagnostics
Additional references:
– – –1/1
– – –1/1
– – –1/1
Diagnostic trouble code BCU 000186.17 is saved sender 20 seconds after the rear PTO has been
when the basic control unit still has not registered a switched on. The diagnostic trouble code triggers the
signal (larger than 100 rpm) from the rear PTO speed alarm level: “Information”.
LX16167,0000065 –19–03APR02–1/1
Diagnostics
Additional references:
• General information on the rear PTO: Reference 256-20-001, Drive Systems — Summary of References.
– – –1/1
1.2. - Rear PTO Operational Check OK: The rear PTO works
when operated via rear
Switch on the rear PTO via PTO switch S21. PTO switch S21 Refer to
diagnostics for erroneous
rear PTO speed sender
(diagnostic trouble code
BCU 000186.02, Section
211, Group BCU).
NOT OK: GO TO 2.
– – –1/1
2 Check Supply Voltage NOTE: Supply voltage can only be checked with adapter wiring harness DFLX14 (see OK: GO TO 3.
at Solenoid Valve of reference: “DFLX14 –– Adapter Wiring Harness”, 299-05). In the following cases the
Rear PTO BCU immediately interrupts the power supply: NOT OK: Refer to
• Harness interrupted (disconnected or defective lead). diagnostics for erroneous
• Defective solenoid valve. rear PTO solenoid valve
(diagnostic trouble code
211
• Disconnect solenoid valve connector X95 and install adapter wiring harness DFLX14. BCU 302073.31, Section
BCU
211, Group BCU).
11
• Ignition ON.
– – –1/1
3 Checking the rear See Reference 256-15-004 , Checking Pressure at the Rear PTO. OK: Check for
PTO mechanical defects on
the rear PTO.
– – –1/1
Diagnostic trouble code BCU 000190.02 is saved if a check of the inductive engine speed sender. The alarm
problem in the circuit is recognized during the routine level: “Information” is triggered
LX16167,0000066 –19–01SEP02–1/1
Diagnostics
• Wrong value in the input address for the configuration of the engine speed sender.
211
BCU • Defective engine speed sender (B01).
12 • Defective line connections (cable 531 or 325).
Additional references:
• Replacing the Engine Speed Sending Unit (B01), (Section 40, Group 30 in the Repair manual)
– – –1/1
– – –1/1
– – –1/1
Diagnostic trouble code BCU 000629.12 is saved problem. The diagnostic trouble code triggers the
211
when the basic control unit recognizes a software alarm level: “Information”. BCU
13
LX16167,0000067 –19–03APR02–1/1
Diagnostics
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
Diagnostic trouble code BCU 000639.12 is saved problem. The diagnostic trouble code triggers the
when the basic control unit recognizes a software alarm level: “Information”.
LX16167,0000068 –19–03APR02–1/1
Diagnostics
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
This diagnostic trouble code does not necessarily have this code. Diagnostic trouble code BCU 000639.13 is
any real meaning. It is often stored by chance when saved when the basic control unit recognizes a high
the main switch is turned (ignition ON and OFF). For error rate in the incoming CAN BUS messages. This
this reason, diagnosis only needs to be performed if diagnostic trouble code sets off an “Information” alarm.
one or more related faults occur in conjunction with
LX16167,0000069 –19–03APR02–1/1
Diagnostics
Additional references:
– – –1/1
– – –1/1
Diagnostic trouble code BCU 000639.19 is saved necessarily have any real meaning. It is often stored
when the basic control unit recognizes a very high by chance when the main switch is turned (ignition ON
error rate in the incoming CAN BUS messages. The and OFF). For this reason, diagnosis only needs to be
diagnostic trouble code triggers the alarm level: performed if one or more related faults occur in
“Information”. This diagnostic trouble code does not conjunction with this code.
LX16167,000006A –19–03APR02–1/1
Diagnostics
Additional references:
– – –1/1
– – –1/1
BCU 000746.31 is saved if there is an open lead or a on). The diagnostic trouble code deactivates the
211
short circuit in the circuit of the solenoid valve when differential lock and triggers the following alarm level: BCU
the solenoid valve is active (differential lock switched “Information”. 17
LX16167,000006B –19–01SEP02–1/1
Diagnostics
Additional references:
– – –1/1
– – –1/1
2 Checking the Test data for differential lock solenoid valve (Y05)—Specification OK: • Diagnosis
differential lock Resistance check:—Solenoid resistance ....................................... 10 - 12 ohms at 20°C completed.
solenoid valve Voltage with differential lock
disengaged:—Voltage .............................................................................................. 0 volt • Type of error indicates
Voltage with differential lock engaged:— a loose contact. GO TO:
Voltage .................................................................................................................. 12 volts • Circuit/harness test for
211
Amperage check with differential lock differential lock solenoid
BCU
engaged:—Amperage .................................................. 1 - 1.2 amps at 20°C and 12-volt valve (Y05).
18
nominal voltage • Circuit/harness test for
differential lock solenoid
NOTE: The amperage and voltage supply can only be checked with test wiring valve (Y05) - SE tractors.
harness DFLX14. In the following cases the BCU immediately interrupts the power • Circuit/harness test for
supply: differential lock solenoid
• Harness interrupted (disconnected or defective lead). valve (Y05) - open
• Solenoid valve defective operator’s station.
– – –1/1
Diagnostic trouble code BCU 000980.07 is saved interruption or short circuit to the supply voltage
when the basic control unit receives the two output (battery voltage) in the switch circuit. The diagnostic
signals of the rear PTO switch (rear PTO ON or OFF) trouble code triggers the alarm level: “Information”.
simultaneously or not at all. This indicates an
LX16167,000006C –19–01SEP02–1/1
Diagnostics
Additional references:
• “Replacing the PTO Switch” (Section 40, Group 25 in the Repair manual).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
- On tractors without
Command Arm: GO TO:
• Circuit/harness test for
rear PTO switch.
• Circuit/harness test for
rear PTO switch - SE
tractors.
• Circuit/harness test for
rear PTO switch - open
operator’s station.
– – –1/1
Diagnostic trouble code BCU 001676.31 is saved if an of the relay. The diagnostic trouble code triggers the
211
BCU open lead or short circuit exists in the detent coil circuit alarm level: “Information”.
20
LX16167,000006D –19–03APR02–1/1
Diagnostics
• Wrong value in the input address for the function of the LTC coolant pump.
• Defective relay for LTC coolant pump K02/3.
• Defective line connections (cable 374 or 310).
• Defective/bad ground connection via ground point XGND44 to XGND5.
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
Diagnostic trouble code BCU 001882.02 is saved if a check of the inductive front PTO speed sender. The
problem in the circuit is recognized during the routine alarm level: “Information” is triggered.
LX16167,000006E –19–01SEP02–1/1
Diagnostics
• Wrong value in the input address for the configuration of the front PTO speed sender.
• Defective front PTO speed sender (B58).
• Defective line connections (cable 301 or 550/531).
Additional references:
– – –1/1
– – –1/1
– – –1/1
Diagnostic trouble code BCU 001882.17 is saved if has been switched on. The diagnostic trouble code
there is no signal from the front PTO speed sender at triggers the alarm level: “Information”.
the basic control unit 20 seconds after the front PTO
LX16167,0000070 –19–03APR02–1/1
Diagnostics
• Mechanical or electric (short-circuit) defect at the front PTO solenoid valve (Y01).
211
• Defective front PTO speed sender (B58). BCU
• Defective PTO modulating valve. 23
• Mechanical or hydraulic problem at the PTO clutch or the PTO brake.
Additional references:
• General information on the front PTO: Reference 256-20-001, Drive Systems — Summary of References.
– – –1/1
– – –1/1
– – –1/1
3 Check Front PTO Perform test while motor is running. OK: Diagnosis
Speed Sender completed.
Access address BCU 03:
NOT OK: GO TO 4.
BCU 03 –– Status, Front PTO Speed Sender (B58) —Specification
No signal detected (front PTO switched
211
off):—Status .............................................................................................................. XX0X
BCU
Signal from sender detected (front PTO
24
switched on):—Status .............................................................................................. XX1X
– – –1/1
4 Check Supply Voltage NOTE: Supply voltage can only be checked with adapter wiring harness DFLX14 (see OK: GO TO 5.
at Solenoid Valve of reference: “DFLX14 –– Adapter Wiring Harness”, 299-05). In the following cases the
Front PTO BCU immediately interrupts the power supply: NOT OK: Check the
• Harness interrupted (disconnected or defective lead). circuit for short-circuits
• Defective solenoid valve. (for functional schematic
refer to SE16B), repair if
• Disconnect solenoid valve connector X166 and install adapter wiring harness required and test the
DFLX14. functionality.
• Ignition ON.
– – –1/1
5 Checking the front Refer to Reference 256-15-005 , Checking the Pressure at the Front PTO OK: Check for
PTO mechanical defects on
the front PTO.
– – –1/1
Diagnostic trouble code BCU 001893.07 is saved interruption or short circuit to the supply voltage
211
when the basic control unit receives the two output (battery voltage) in the switch circuit. The diagnostic BCU
signals of the front PTO switch (front PTO ON or OFF) trouble code triggers the alarm level: “Information”. 25
simultaneously or not at all. This indicates an
LX16167,0000071 –19–01SEP02–1/1
Diagnostics
Additional references:
• “Replacing the PTO Switch” (Section 40, Group 25 in the Repair manual).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
- On tractors without
Command Arm: GO TO:
• Circuit/harness test for
front PTO switch (S06).
• Circuit/harness test for
front PTO switch (S06) -
SE tractors.
• Circuit/harness test for
front PTO switch (S06) -
open operator’s station
- On tractors without
Command Arm: GO TO:
• Circuit/harness test for
front PTO switch (S06).
• Circuit/harness test for
front PTO switch (S06) -
SE tractors.
• Circuit/harness test for
front PTO switch (S06)
– – –1/1
Diagnostic trouble code BCU 299780.07 is saved the supply voltage (battery voltage) in the switch
when the basic control unit receives the two output circuit. The diagnostic trouble code triggers the alarm
signals of the turn signal switch (turn signal LEFT or level: “Information”.
RIGHT) simultaneously. This indicates a short circuit to
LX16167,0000072 –19–01SEP02–1/1
Diagnostics
• “Replacing Switches on Multi-Function Unit”, (Section 40, Group 25 in the Repair manual).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
LX16167,0000073 –19–03APR02–1/1
LX16167,0000074 –19–03APR02–1/1
LX16167,0000075 –19–03APR02–1/1
LX16167,0000076 –19–03APR02–1/1
BCU 302071.31 — INFORMATION FOR OPERATOR: Turn Off the Rear PTO Switch
LX16167,0000077 –19–03APR02–1/1
BCU 302073.31 is saved if there is an open lead or a The diagnostic trouble code triggers the alarm level:
short circuit in the circuit of the solenoid valve when “Information”.
the solenoid valve is active (rear PTO switched on).
LX16167,0000078 –19–01SEP02–1/1
Diagnostics
Additional references:
– – –1/1
– – –1/1
2 Checking the rear Test data for the rear PTO solenoid valve (Y04) —Specification OK: • Diagnosis
PTO solenoid Resistance check:—Solenoid resistance ....................................... 10 - 12 ohms at 20°C completed.
Voltage when rear PTO is disengaged:—
Voltage ..................................................................................................................... 0 volt • Type of error indicates
Voltage when rear PTO is engaged:— a loose contact. GO TO:
Voltage .................................................................................................................. 12 volts • Circuit/harness test for
Amperage check with rear PTO rear PTO solenoid valve
engaged:—Amperage ........................................ 1 - 1.2 amps 20°C and 12-volt nominal (Y04).
voltage • Circuit/harness test for
rear PTO solenoid valve
NOTE: The amperage and voltage supply can only be checked with test wiring (Y04) - SE tractors.
harness DFLX14. In the following cases the BCU immediately interrupts the power • Circuit/harness test for
supply: rear PTO solenoid valve
• Harness interrupted (disconnected or defective lead). (Y04) - open operator’s
• Solenoid valve defective station .
– – –1/1
BCU 302077.31 — INFORMATION FOR OPERATOR: Sit on Seat or Turn Off the Rear PTO
LX16167,0000079 –19–03APR02–1/1
LX16167,000007A –19–01SEP02–1/1
Diagnostics
Additional references:
• “Replacing the Differential Lock Switch”, (Section 40, Group 25 in the Repair manual).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
BCU 302082.31 — INFORMATION FOR OPERATOR: Actuate the Front-Wheel Drive Switch
LX16167,000007B –19–03APR02–1/1
Diagnostic trouble code BCU 302085.31 is saved 3 seconds. This indicates a short circuit to the supply
when the basic control unit receives the two output voltage (battery voltage) in the switch circuit. The
signals of the front wheel drive switch (AUTO and diagnostic trouble code triggers the alarm level:
BRAKE ASSIST at switch S05 or front-wheel drive ON “Information”.
and OFF at switch S63) simultaneously for longer than
LX16167,000007C –19–01SEP02–1/1
Diagnostics
• Defective front-wheel drive switch S05 (tractors with HMS) or S63 (tractors without HMS).
• Defective signal lead (short circuit at cable 557 or 511).
Additional references:
• “Replacing the Front-Wheel Drive Switch”, (Section 40, Group 25 in the Repair manual).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
BCU 302086.31 is saved if there is an open lead or a off). The diagnostic trouble code triggers the alarm
211
short circuit in the circuit of the solenoid valve when level: “Information”. BCU
the solenoid valve is active (front wheel drive switched 35
LX16167,000007D –19–01SEP02–1/1
Diagnostics
• Wrong value in the input address for the configuration of the front wheel drive.
• Defective front wheel drive clutch solenoid (Y03).
• Defective line connections (cable 555 or 310).
• Defective/bad ground connection via ground point XGND45 to XGND1.
Additional references:
– – –1/1
– – –1/1
3 Check the front-wheel Test Data for Front-Wheel Drive Clutch Solenoid Valve (Y03) —Specification OK: Diagnosis
drive solenoid valve Resistance check:—Solenoid resistance ....................................... 10 - 12 ohms at 20°C completed.
Voltage when front-wheel drive clutch is
disengaged:—Voltage ........................................................................................... 12 volts • Type of error indicates
Voltage when front-wheel drive clutch is a loose contact. GO TO:
engaged:—Voltage ................................................................................................... 0 volt • Circuit/harness test for
211
Amperage check when front-wheel drive front-wheel drive solenoid
BCU
clutch is disengaged:—Amperage ............................... 1 - 1.2 amps at 20°C and 12-volt valve (Y03).
36
nominal voltage • Circuit/harness test for
front-wheel drive solenoid
NOTE: The amperage and voltage supply can only be checked with test wiring valve (Y03) - SE tractors.
harness DFLX14. In the following cases the BCU immediately interrupts the power • Circuit/harness test for
supply: front-wheel drive solenoid
• Harness interrupted (disconnected or defective lead). valve (Y03) - open
• Solenoid valve defective operator’s station.
– – –1/1
LX16167,000007E –19–03APR02–1/1
211
Diagnostic trouble code BCU 302088.31 is generated if BCU
a gear is selected while the handbrake is on. 37
LX16167,000007F –19–03APR02–1/1
BCU 302089.31 — INFORMATION FOR OPERATOR: Turn Off the Rear PTO Switch
LX16167,0000080 –19–03APR02–1/1
Diagnostic trouble code BCU 302106.31 is saved the factory default settings. This might change the
when there is an error in the memory of the basic functionality of the control unit. The diagnostic trouble
control unit. All values in the memory are replaced by code triggers the alarm level: “Information”.
LX16167,0000081 –19–03APR02–1/1
Diagnostics
211 – – –1/1
BCU
38
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
BCU 302120.31 is saved if there is an open lead or a The diagnostic trouble code triggers the alarm level:
short circuit in the circuit of the solenoid valve when “Information”.
the solenoid valve is active (front PTO switched on).
LX16167,0000082 –19–01SEP02–1/1
Diagnostics
• Wrong value in the input address for the configuration of the front PTO.
• Defective front PTO solenoid (Y01).
• Defective line connections (cable 607 or 310).
• Defective/bad ground connection (XGND9).
Additional references:
– – –1/1
– – –1/1
– – –1/1
3 Check front PTO Test Data for Front PTO Solenoid Valve (Y01) —Specification OK: • Diagnosis
solenoid Resistance check:—Solenoid resistance ....................................... 10 - 12 ohms at 20°C completed.
Voltage when front PTO is
disengaged:—Voltage .............................................................................................. 0 volt • Type of error indicates
Voltage when front PTO is engaged:— a loose contact. GO TO:
Voltage .................................................................................................................. 12 volts • Circuit/harness test for
Amperage check with front PTO front PTO solenoid valve
engaged:—Amperage .................................................. 1 - 1.2 amps at 20°C and 12-volt (Y01).
nominal voltage • Circuit/harness test for
front PTO solenoid valve
NOTE: The amperage and voltage supply can only be checked with test wiring (Y01) - SE tractors.
harness DFLX14. In the following cases the BCU immediately interrupts the power
supply: NOT OK: GO TO:
• Harness interrupted (disconnected or defective lead). • Circuit/harness test for
• Solenoid valve defective front PTO solenoid valve
(Y01).
• Circuit/harness test for
front PTO solenoid valve
(Y01) - SE tractors.
– – –1/1
BCU 302122.31 is saved if there is an open lead or a the solenoid valve is active. The diagnostic trouble
short circuit in the circuit of the solenoid valve when code triggers the alarm level: “Information”.
LX16167,0000084 –19–01NOV02–1/1
Diagnostics
• Wrong value in the input address for the pilot function of the air brake.
211
BCU • Defective air brake solenoid valve (Y31).
40 • Defective line connections (cable 917 or 310).
• Defective/bad ground connection (XGND46).
Additional references:
• Reference 260-20-080, Description of the Air Brake System (with MFWD and Disc Brake).
– – –1/1
– – –1/1
– – –1/1
3 Check the air brake Specifications for air brake solenoid valve (Y31)—Specification OK: • Diagnosis
solenoid valve Resistance check:—Solenoid resistance ....................................... 10 - 12 ohms at 20°C completed.
Voltage when solenoid valve is
activated:—Voltage ............................................................................................... 12 volts • Type of error indicates
Amperage check when solenoid valve is a loose contact. GO TO:
activated:—Amperage .................................................. 1 - 1.2 amps at 20°C and 12-volt Circuit/harness test for air
211
nominal voltage brake solenoid valve
BCU
(Y31).
41
NOTE: The amperage and voltage supply can only be checked with test wiring
harness DFLX14 . In the following cases the BCU immediately interrupts the power NOT OK: GO TO:
supply: Circuit/harness test for air
• Harness interrupted (disconnected or defective lead). brake solenoid valve
• Solenoid valve defective (Y31).
– – –1/1
Diagnostic trouble code BCU 302123.31 is saved necessarily have any real meaning. It is often stored
when the basic control unit receives an erroneous by chance when the main switch is turned (ignition ON
switch signal combination from the reverse drive lever. and OFF). For this reason, diagnosis only needs to be
The diagnostic trouble code triggers the alarm level: performed if one or more related faults occur in
“Information”. This diagnostic trouble code does not conjunction with this code.
LX16167,0000085 –19–01NOV02–1/1
Diagnostics
• This diagnostic trouble code may occur without there being any problem at the reverse drive lever (forward
switch, reverse switch and not-neutral switch). For this reason, delete this diagnostic trouble code after starting
the engine, then do an operational check. If this diagnostic trouble code re-appears after the operational check,
this indicates a fault at the reverse drive lever (forward switch, reverse switch and not-neutral switch).
• Defective reverse switch in the reverse drive lever (A47).
• Defective not-neutral switch in the reverse drive lever (A47).
• Defective forward switch in the reverse drive lever (A47).
• Defective line connection between the reverse drive lever and the basic control unit (BCU).
– Line for forward switch (cable 209, pin 15).
– Line for reverse switch (cable 219, pin 43).
– Line for not-neutral switch (cable 220, pin 20).
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
- GO TO: Circuit/harness
test for reverse switch.
- GO TO: Circuit/harness
test for not-neutral switch.
NOT OK: GO TO 3
– – –1/1
- GO TO: Circuit/harness
test for reverse switch.
- GO TO: Circuit/harness
test for not-neutral switch.
– – –1/1
Diagnostic trouble code BCU 302124.31 is saved if an of the relay. The diagnostic trouble code triggers the
211
open lead or short circuit exists in the detent coil circuit alarm level: “Information” . BCU
43
LX16167,0000086 –19–03APR02–1/1
Diagnostics
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
Diagnostic trouble code BCU 302131.31 is saved if an circuit. The diagnostic code triggers the alarm level:
211
BCU open lead or short circuit exists in the turn signal “Information”.
44
LX16167,0000087 –19–01SEP02–1/1
Diagnostics
• Turn signal lights H34, H35, H42 and/or H43 might be defective.
• Defective line connection between the basic control unit and the turn signal lights.
– Positive lead for left turn signal light (cable 125 and/or 126).
– Positive lead for right turn signal light (cable 107 and/or 119).
• Defective/bad ground connection from the turn signal lights:
– XGND1 via ground point XGND45 (W08 — cab wiring harness).
– XGND5 via ground point XGND44 (W08 — cab wiring harness).
– XGND10 (W19 — cab roof wiring harness).
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
2 Checking the circuit Most wiring harness problems are caused by connector problems (contacts OK: Diagnosis
of turn signal lights loose/bad/slid back) and/or bad ground connections. completed.
(H34, H35, H42 and
H43) Before a detailed circuit check is performed and in the case of occasional circuit NOT OK: Repair as
problems (loose contacts), all components of the respective circuit must be checked. needed and carry out an
operational test.
211
For circuit diagram see:
BCU
• Reference 240-10-021, SE16E - Basic control unit (BCU) (hazard flasher and
45
turn-signal lights)
– – –1/1
BCU 302132.31 — Hazard Warning Light Fuse F03/03 and/or F03/04 Defective
Diagnostic trouble code BCU 302132.31 is saved F03/04. This indicates that there is an open lead or a
when the basic control unit does not detect a 12-volt short to ground in the fuse’s circuit. The diagnostic
signal at the signal input for fuse F03/03 and/or trouble code triggers the alarm level: “Information”.
LX16167,0000088 –19–01SEP02–1/1
Diagnostics
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
3 Check circuit of Most wiring harness problems are caused by connector problems (contacts OK: Diagnosis
hazard warning light loose/bad/slid back) and/or bad ground connections. completed.
fuse F03/03 and
F03/04 Before a detailed circuit check is performed and in the case of occasional circuit NOT OK: Repair as
problems (loose contacts), all components of the respective circuit must be checked. needed and carry out an
operational test.
211
For circuit diagram see:
BCU
• Reference 240-10-021, SE16E - BCU (Hazard Warning and Turn Signal Lights)
47
For component location and pin arrangement see:
• Reference 240-26-004, Wiring Harnesses for 6120, 6220, 6320, 6420 and 6520
Tractors with PowrQuad Plus Transmission and Stage I Engine to 97/68/EC —
Summary of References.
• Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with
AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References.
• Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S
Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage I Engine to
97/68/EC — Summary of References.
• Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT
Transmission and Stage I Engine to 97/68/EC — Summary of References.
• Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or
AutoQuad Transmissions and Stage II Engine to 97/68/EC — Summary of References.
• Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT
Transmission and Stage II Engine to 97/68/EC — Summary of References.
– – –1/1
Diagnostic trouble code BCU 302133.31 is saved signal combination from the switch. The diagnostic
when the basic control unit receives an erroneous trouble code triggers the alarm level: “Information”.
LX16167,0000089 –19–01NOV02–1/1
Diagnostics
Additional references:
• “Replacing the Rear PTO Preselector Switch”, (Section 40, Group 25 in the Repair manual).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
Diagnostic trouble code BCU 302134.31 is saved signal combination from the switch. The diagnostic
211
when the basic control unit receives an erroneous trouble code triggers the alarm level: “Information”. BCU
49
LX16167,000008A –19–03APR02–1/1
Diagnostics
Additional references:
• “Replacing the Headland Management (HMS) Switch”, (Section 40, Group 25 in the Repair manual).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
Diagnostic trouble code BCU 302135.31 is saved The diagnostic trouble code triggers the alarm level:
when the basic control unit receives an erroneous “Information”.
signal combination from the switch on the left fender.
LX16167,000008B –19–03APR02–1/1
Diagnostics
Additional references:
• “Replacing the Rear PTO Preselector Switch”, (Section 40, Group 25 in the Repair manual).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
Diagnostic trouble code BCU 302136.31 is saved The diagnostic trouble code triggers the alarm level:
when the basic control unit receives an erroneous “Information”.
signal combination from the switch on the right fender.
LX16167,000008C –19–01SEP02–1/1
Diagnostics
Additional references:
• “Replacing the Rear PTO Remote Control Switch”, (Section 40, Group 25 in the Repair manual).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
3 Check circuit of right Most wiring harness problems are caused by connector problems (contacts OK: Diagnosis
rear PTO remote loose/bad/slid back) and/or bad ground connections. completed.
control switch
Before a detailed circuit check is performed and in the case of occasional circuit NOT OK: Repair as
problems (loose contacts), all components of the respective circuit must be checked. needed and carry out an
operational test.
211
For circuit diagram see:
BCU
• Reference 240-10-017, SE16A-Basic Control unit (BCU) (Rear PTO and External
53
Control).
– – –1/1
BCU 302139.31 — INFORMATION FOR OPERATOR: Rear PTO can now be Switched On at
the Remote Control Switch
LX16167,000008D –19–03APR02–1/1
Diagnostic trouble code BCU 302240.31 is saved pin 25 (connector X483/1). This diagnostic trouble
211
BCU when the basic control unit detects an erroneous code does not necessarily have any real meaning. It is
54 signal in the circuit of the control unit identification. An often stored by chance when the main switch is turned
erroneous test signal is detected during the (ignition ON and OFF). For this reason, diagnosis only
initialization of the control unit via the wiring harness needs to be performed if one or more related faults
bridge (cable 544) from pin 37 (connector X483/2) to occur in conjunction with this code.
LX16167,000008E –19–01SEP02–1/1
Diagnostics
• This diagnostic trouble code may occur without there being any problem at the wiring harness connector. For this
reason, delete this diagnostic trouble code after starting the engine, then do an operational check. If this
diagnostic trouble code re-appears after the operational check, this indicates a wrongly connected control unit.
• Wrong control unit connected to BCU connector X483/1 and X483/2.
• Open circuit (cable 544).
• Defective basic control unit (BCU).
Additional references:
– – –1/1
– – –1/1
2 Check control unit Most wiring harness problems are caused by connector problems (contacts OK: Diagnosis
identification circuit loose/bad/slid back) and/or bad ground connections. completed.
(cable 544)
Before a detailed circuit check is performed and in the case of occasional circuit NOT OK: Repair as
problems (loose contacts), all components of the respective circuit must be checked. needed and carry out an
operational test.
211
For circuit diagram see:
BCU
• Reference 240-10-024, SE16H - BCU (Power Supply, Acoustic Alarm).
55
For component location and pin arrangement see:
• Reference 240-26-004 , Wiring Harnesses for 6120, 6220, 6320, 6420 and 6520
Tractors with PowrQuad Plus Transmission and Stage I Engine to 97/68/EC —
Summary of References.
• Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with
AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References.
• Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S
Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage I Engine to
97/68/EC — Summary of References.
• Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT
Transmission and Stage I Engine to 97/68/EC — Summary of References.
• Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or
AutoQuad Transmissions and Stage II Engine to 97/68/EC — Summary of References.
• Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT
Transmission and Stage II Engine to 97/68/EC — Summary of References.
– – –1/1
Diagnostic trouble code BCU 303027.31 is saved if an caused by one of the senders, an additional,
erroneous signal is detected from one or several sender-specific diagnostic trouble code is saved.
senders during the hitch calibration. If the problem is
LX16167,000008F –19–03APR02–1/1
Diagnostics
• General Hitch Information: Reference 270-20-001, PFC Hydraulic System — Summary of References.
– – –1/1
1 Preliminary test Determine whether additional diagnostic trouble codes (priority diagnostic codes) that OK: Process the priority
indicate a problem at a hitch sender have been saved. diagnostic codes.
2 Test the functionality For information on performing an operational check, refer to: OK: If no problem can be
of the hitch detected during the
• Reference 270-10-020 , Hitch Control - Operational Check. operational check: Repeat
the hitch calibration, see
• Reference 270-10-030, Hitch Remote Control - Operational Check. Reference 245-BCU-002,
Calibration and Input
Addresses, Hitch Control.
– – –1/1
Diagnostic trouble code BCU 303028.31 is saved, if hitch function of a new basic control unit has not been
the previous hitch calibration was not saved or the calibrated yet.
LX16167,0000090 –19–03APR02–1/1
Diagnostics
• The hitch function of the basic control unit was not performed yet.
211
• The calibration of the hitch function was prematurely aborted. BCU
• The calibration of the hitch function was not saved. 57
Additional references:
• General Hitch Information: Reference 270-20-001, PFC Hydraulic System — Summary of References.
– – –1/1
1 Preliminary test Determine whether additional diagnostic trouble codes (priority diagnostic codes) that OK: Process the priority
indicate a problem at the basic control unit have been saved. diagnostic codes.
2 Perform the hitch Refer to Reference 245-BCU-002 , Calibration and Input Addresses, Hitch Control. OK: Diagnosis
calibration completed.
Diagnostic trouble code BCU 303037.03 is saved if a feedback unit, position sensor and draft senders). This
211
BCU voltage of more than 5.25 volts is measured at the indicates a short to the power supply (battery voltage)
58 voltage supply of the 5-volt components (hitch in the circuit.
LX16167,0000091 –19–01SEP02–1/1
Diagnostics
Additional references:
• General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References.
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
3 Checking the power Most wiring harness problems are caused by connector problems (contacts OK: Diagnosis
supply circuit of the loose/bad/slid back) and/or bad ground connections. completed.
5-volt components
Before a detailed circuit check is performed and in the case of occasional circuit NOT OK: Repair as
problems (loose contacts), all components of the respective circuit must be checked. needed and carry out an
operational test.
For circuit diagram see:
• Reference 240-10-016, SE15 Electronic Hitch Control Unit.
– – –1/1
Diagnostic trouble code BCU 303037.04 is saved feedback unit, position sensor and draft senders) is
when the voltage measured at the positive lead of the below 4.75 volts. This indicates that the circuit is open
voltage supply to the 5-volt components (hitch or shorted to ground.
LX16167,0000092 –19–01SEP02–1/1
Diagnostics
Additional references:
• General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References.
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
3 Checking the power Most wiring harness problems are caused by connector problems (contacts OK: Diagnosis
supply circuit of the loose/bad/slid back) and/or bad ground connections. completed.
5-volt components
Before a detailed circuit check is performed and in the case of occasional circuit NOT OK: Repair as
problems (loose contacts), all components of the respective circuit must be checked. needed and carry out an
operational test.
211
For circuit diagram see:
BCU
• Reference 240-10-016, SE15 Electronic Hitch Control Unit.
61
For component location and pin arrangement see:
• Reference 240-26-004 , Wiring Harnesses for 6120, 6220, 6320, 6420 and 6520
Tractors with PowrQuad Plus Transmission and Stage I Engine to 97/68/EC —
Summary of References.
• Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with
AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References.
• Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S
Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage I Engine to
97/68/EC — Summary of References.
• Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT
Transmission and Stage I Engine to 97/68/EC — Summary of References.
• Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or
AutoQuad Transmissions and Stage II Engine to 97/68/EC — Summary of References.
• Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT
Transmission and Stage II Engine to 97/68/EC — Summary of References.
– – –1/1
Diagnostic trouble code BCU 303041.02 is saved by chance when the main switch is turned (ignition ON
when no impulses are received from the stepper motor and OFF). For this reason, diagnosis only needs to be
circuit (coil 1). This indicates that the stepper motor’s performed if one or more related faults occur in
circuit is open. This diagnostic trouble code does not conjunction with this code.
necessarily have any real meaning. It is often stored
LX16167,0000093 –19–01SEP02–1/1
Diagnostics
• This diagnostic trouble code may occur without there being any problem at the coil. For this reason, delete this
211
BCU diagnostic trouble code after starting the engine, then do an operational check. If this diagnostic trouble code
62 re-appears after the operational check, this indicates an open line or a defective coil.
• Defective line connection between the stepper motor and the basic control unit (cable 858 and 859).
• Defective stepper motor (M08).
Additional references:
• General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References.
– – –1/1
1.2 Perform a visual inspection of the stepper motor (M08) and the stepper motor OK: GO TO 2.
connector X92 (W30).
NOT OK: Repair as
❒ Check for visual signs of damage. needed and carry out an
❒ Check the electrical connections for bad, loose, widened, slid-back or corroded operational test.
contacts.
– – –1/1
2 Checking the stepper Disconnect stepper motor connector X92 (W30). OK: • Diagnosis
motor completed.
To test the stepper motor for shorted or open circuit, check continuity between stepper
motor terminals: • Type of error indicates
a loose contact. GO TO
Test data for stepper motor (M08)—Specification 3.
Between pin A (cable 859 / PH1+) and
pin B (cable 858 / PH1-):—Resistance ...................................................... 1.0 - 2.0 ohms .
Between pin C (cable 855 / PH2+) and
pin D (cable 854 / PH2-):—Resistance...................................................... 1.0 - 2.0 ohms NOT OK: Replace the
stepper motor and
calibrate the hitch
function of the BCU
(Reference 245-BCU-002,
Calibration and Input
Addresses, Hitch
Control).
– – –1/1
3 Check circuit of Most wiring harness problems are caused by connector problems (contacts OK: Diagnosis
stepper motor (M08) loose/bad/slid back) and/or bad ground connections. completed.
Before a detailed circuit check is performed and in the case of occasional circuit NOT OK: Repair as
problems (loose contacts), all components of the respective circuit must be checked. needed and carry out an
operational test.
211
For circuit diagram see:
BCU
• Reference 240-10-016, SE15 Electronic Hitch Control Unit.
63
For component location and pin arrangement see:
• Reference 240-26-004 , Wiring Harnesses for 6120, 6220, 6320, 6420 and 6520
Tractors with PowrQuad Plus Transmission and Stage I Engine to 97/68/EC —
Summary of References.
• Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with
AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References.
• Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S
Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage I Engine to
97/68/EC — Summary of References.
• Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT
Transmission and Stage I Engine to 97/68/EC — Summary of References.
• Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or
AutoQuad Transmissions and Stage II Engine to 97/68/EC — Summary of References.
• Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT
Transmission and Stage II Engine to 97/68/EC — Summary of References.
– – –1/1
Diagnostic trouble code BCU 303042.02 is saved by chance when the main switch is turned (ignition ON
when no impulses are received from the stepper motor and OFF). For this reason, diagnosis only needs to be
circuit (coil 2). This indicates that the stepper motor’s performed if one or more related faults occur in
circuit is open. This diagnostic trouble code does not conjunction with this code.
necessarily have any real meaning. It is often stored
LX16167,0000094 –19–01SEP02–1/1
Diagnostics
• This diagnostic trouble code may occur without there being any problem at the coil. For this reason, delete this
211
BCU diagnostic trouble code after starting the engine, then do an operational check. If this diagnostic trouble code
64 re-appears after the operational check, this indicates an open line or a defective coil.
• Defective line connection between the stepper motor and the basic control unit (cable 854 and 855).
• Defective stepper motor (M08).
Additional references:
• General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References.
– – –1/1
1.2 Perform a visual inspection of the stepper motor (M08) and the stepper motor OK: GO TO 2.
connector X92 (W30).
NOT OK: Repair as
❒ Check for visual signs of damage. needed and carry out an
❒ Check the electrical connections for bad, loose, widened, slid-back or corroded operational test.
contacts.
– – –1/1
2 Checking the stepper Disconnect stepper motor connector X92 (W30). OK: • Diagnosis
motor completed.
To test the stepper motor for shorted or open circuit, check continuity between stepper
motor terminals: • Type of error indicates
a loose contact. GO TO
Test data for stepper motor (M08)—Specification 3.
Between pin A (cable 859 / PH1+) and
pin B (cable 858 / PH1-):—Resistance ...................................................... 1.0 - 2.0 ohms NOT OK: Replace the
Between pin C (cable 855 / PH2+) and stepper motor and
pin D (cable 854 / PH2-):—Resistance...................................................... 1.0 - 2.0 ohms calibrate the hitch
function of the BCU
(Reference 245-BCU-002,
Calibration and Input
Addresses, Hitch
Control).
– – –1/1
3 Check circuit of Most wiring harness problems are caused by connector problems (contacts OK: Diagnosis
stepper motor (M08) loose/bad/slid back) and/or bad ground connections. completed.
Before a detailed circuit check is performed and in the case of occasional circuit NOT OK: Repair as
problems (loose contacts), all components of the respective circuit must be checked. needed and carry out an
operational test.
211
For circuit diagram see:
BCU
• Reference 240-10-016, SE15 Electronic Hitch Control Unit.
65
For component location and pin arrangement see:
• Reference 240-26-004 , Wiring Harnesses for 6120, 6220, 6320, 6420 and 6520
Tractors with PowrQuad Plus Transmission and Stage I Engine to 97/68/EC —
Summary of References.
• Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with
AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References.
• Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S
Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage I Engine to
97/68/EC — Summary of References.
• Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT
Transmission and Stage I Engine to 97/68/EC — Summary of References.
• Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or
AutoQuad Transmissions and Stage II Engine to 97/68/EC — Summary of References.
• Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT
Transmission and Stage II Engine to 97/68/EC — Summary of References.
– – –1/1
Diagnostic trouble code BCU 303043.02 is saved the stepper motor circuit, either within the coil, to the
when invalid impulses are received from the stepper supply voltage (battery voltage), or to ground.
motor circuit (coil 1). This indicates a short circuit in
LX16167,0000095 –19–01SEP02–1/1
Diagnostics
• Defective line connection between the stepper motor and the basic control unit (cable 858 and 859).
211
BCU – Short or ground.
66 • Defective stepper motor (M08).
Additional references:
• General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References.
– – –1/1
1.2 Perform a visual inspection of the stepper motor (M08) and the stepper motor OK: GO TO 2.
connector X92 (W30).
NOT OK: Repair as
❒ Check for visual signs of damage. needed and carry out an
❒ Check the electrical connections for bad, loose, widened, slid-back or corroded operational test.
contacts.
– – –1/1
2 Checking the stepper Disconnect stepper motor connector X92 (W30). OK: • Diagnosis
motor completed.
To test the stepper motor for shorted or open circuit, check continuity between stepper
motor terminals: • Type of error indicates
a loose contact. GO TO
Test data for stepper motor (M08)—Specification 3.
Between pin A (cable 859 / PH1+) and
pin B (cable 858 / PH1-):—Resistance ...................................................... 1.0 - 2.0 ohms NOT OK: Replace the
Between pin C (cable 855 / PH2+) and stepper motor and
pin D (cable 854 / PH2-):—Resistance...................................................... 1.0 - 2.0 ohms calibrate the hitch
function of the BCU
(Reference 245-BCU-002,
Calibration and Input
Addresses, Hitch
Control).
– – –1/1
3 Check circuit of Most wiring harness problems are caused by connector problems (contacts OK: Diagnosis
stepper motor (M08) loose/bad/slid back) and/or bad ground connections. completed.
Before a detailed circuit check is performed and in the case of occasional circuit NOT OK: Repair as
problems (loose contacts), all components of the respective circuit must be checked. needed and carry out an
operational test.
211
For circuit diagram see:
BCU
• Reference 240-10-016, SE15 Electronic Hitch Control Unit.
67
For component location and pin arrangement see:
• Reference 240-26-004 , Wiring Harnesses for 6120, 6220, 6320, 6420 and 6520
Tractors with PowrQuad Plus Transmission and Stage I Engine to 97/68/EC —
Summary of References.
• Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with
AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References.
• Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S
Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage I Engine to
97/68/EC — Summary of References.
• Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT
Transmission and Stage I Engine to 97/68/EC — Summary of References.
• Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or
AutoQuad Transmissions and Stage II Engine to 97/68/EC — Summary of References.
• Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT
Transmission and Stage II Engine to 97/68/EC — Summary of References.
– – –1/1
Diagnostic trouble code BCU 303044.02 is saved the stepper motor circuit, either within the coil, to the
when invalid impulses are received from the stepper supply voltage (battery voltage), or to ground.
motor circuit (coil 2). This indicates a short circuit in
LX16167,0000096 –19–01SEP02–1/1
Diagnostics
• Defective line connection between the stepper motor and the basic control unit (cable 854 and 855).
211
BCU – Short or ground.
68 • Defective stepper motor (M08).
Additional references:
• General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References.
– – –1/1
1.2 Perform a visual inspection of the stepper motor (M08) and the stepper motor OK: GO TO 2.
connector X92 (W30).
NOT OK: Repair as
❒ Check for visual signs of damage. needed and carry out an
❒ Check the electrical connections for bad, loose, widened, slid-back or corroded operational test.
contacts.
– – –1/1
2 Checking the stepper Disconnect stepper motor connector X92 (W30). OK: • Diagnosis
motor completed.
To test the stepper motor for shorted or open circuit, check continuity between stepper
motor terminals: • Type of error indicates
a loose contact. GO TO
Test data for stepper motor (M08)—Specification 3.
Between pin A (cable 859 / PH1+) and
pin B (cable 858 / PH1-):—Resistance ...................................................... 1.0 - 2.0 ohms NOT OK: Replace the
Between pin C (cable 855 / PH2+) and stepper motor and
pin D (cable 854 / PH2-):—Resistance...................................................... 1.0 - 2.0 ohms calibrate the hitch
function of the BCU
(Reference 245-BCU-002,
Calibration and Input
Addresses, Hitch
Control).
– – –1/1
3 Check circuit of Most wiring harness problems are caused by connector problems (contacts OK: Diagnosis
stepper motor (M08) loose/bad/slid back) and/or bad ground connections. completed.
Before a detailed circuit check is performed and in the case of occasional circuit NOT OK: Repair as
problems (loose contacts), all components of the respective circuit must be checked. needed and carry out an
operational test.
211
For circuit diagram see:
BCU
• Reference 240-10-016, SE15 Electronic Hitch Control Unit.
69
For component location and pin arrangement see:
• Reference 240-26-004 , Wiring Harnesses for 6120, 6220, 6320, 6420 and 6520
Tractors with PowrQuad Plus Transmission and Stage I Engine to 97/68/EC —
Summary of References.
• Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with
AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References.
• Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S
Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage I Engine to
97/68/EC — Summary of References.
• Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT
Transmission and Stage I Engine to 97/68/EC — Summary of References.
• Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or
AutoQuad Transmissions and Stage II Engine to 97/68/EC — Summary of References.
• Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT
Transmission and Stage II Engine to 97/68/EC — Summary of References.
– – –1/1
NOTE: The following are possible causes: • Reference 245-BCU-200, Operation of the Basic
Control Unit (Basic Functions).
• Defective alternator drive.
• Defective battery. Reference 245-BCU-201, Operation of the Basic
• Defective alternator. Control Unit (Hitch Control).
• Defective line connections.
LX16167,0000097 –19–03APR02–1/1
NOTE: The following are possible causes: • Reference 245-BCU-200, Operation of the Basic
Control Unit (Basic Functions).
• Defective battery.
• Defective alternator. Reference 245-BCU-201, Operation of the Basic
Control Unit (Hitch Control).
Perform the procedure for diagnostic trouble
code BCU 000168.16 –– System Voltage Too
High (Engine Running) .
LX16167,0000098 –19–03APR02–1/1
BCU 303049.02 — Conflicting Signals from Quick Raise/Lower Switch and Remote Switch
Diagnostic trouble code BCU 303049.02 is stored if the switch are actuated simultaneously. This indicates a
rocker switch for quick raise/lower and the remote short in the signal leads.
LX16167,0000099 –19–01SEP02–1/1
Diagnostics
• Defective rapid raise/lower rocker switch (S24, S24/2 with Command Arm).
• Defective left (S68) or right (S23) remote control switch.
• Defective line connection between the rocker switch and the basic control unit (cable 834 and 839).
– Short circuit.
Additional references:
• General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References.
• “Replacing the Rear PTO Remote Control Switch”, (Section 40, Group 25 in the Repair manual).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
BCU 303049.03 — Rapid Raise/Lower Rocker Switch, Signal Voltage Too High
Diagnostic trouble code BCU 303049.03 is saved switch during operation or calibration. This indicates a
211
BCU when the basic control unit detects a voltage over 10.5 short circuit to the supply voltage (battery voltage) in
72 volts at the signal input of the rapid raise/lower rocker the switch circuit.
LX16167,000009A –19–01SEP02–1/1
Diagnostics
• Defective rapid raise/lower rocker switch (S24, S24/2 with Command Arm).
• Defective line connection between the rocker switch and the basic control unit (cable 834 and 839).
– Short circuit.
Additional references:
• General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References.
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
BCU 303049.04 — Rapid Raise/Lower Rocker Switch, Signal Voltage Too Low
Diagnostic trouble code BCU 303049.04 is saved switch during operation or calibration. This indicates
when the basic control unit detects a voltage below 1 that the switch’s circuit is open.
volt at the signal input of the rapid raise/lower rocker
LX16167,000009B –19–01SEP02–1/1
Diagnostics
• Defective rapid raise/lower rocker switch (S24, S24/2 with Command Arm).
211
BCU • Defective line connection between the rocker switch and the basic control unit (cable 834 and 839 or positive
74 lead 838).
– Open circuit.
– Grounded circuit.
Additional references:
• General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References.
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
Diagnostic trouble code BCU 303051.03 is saved 4.75 volts at the signal input of the left draft sender.
when the basic control unit measures a voltage over This indicates that the draft sensor’s circuit is shorted.
LX16167,000009C –19–01SEP02–1/1
Diagnostics
• General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References.
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
– – –1/1
Diagnostic trouble code BCU 303051.04 is saved 0.25 volts at the signal input of the left draft sender.
when the basic control unit measures a voltage below This indicates that the draft sensor’s circuit is open.
LX16167,000009D –19–01SEP02–1/1
Diagnostics
• General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References.
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
– – –1/1
Diagnostic trouble code BCU 303052.03 is saved 4.75 volts at the signal input of the right draft sender.
when the basic control unit measures a voltage over This indicates that the draft sensor’s circuit is shorted.
LX16167,000009E –19–01SEP02–1/1
Diagnostics
• Right draft sender B19 (6020 - 6620) or draft potentiometer B41 (6820 - 6920S) is set wrongly or misadjusted.
211
BCU • Defective draft sender B19 (6020 - 6620) or draft potentiometer B41 (6820 - 6920S).
80 • Defective line connection between draft sender or potentiometer and basic control unit:
– Positive lead (cable 873).
– Signal lead (cable 884).
Additional references:
• General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References.
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
– – –1/1
Diagnostic trouble code BCU 303052.04 is saved 0.25 volts at the signal input of the right draft sender.
when the basic control unit measures a voltage below This indicates that the draft sensor’s circuit is open.
LX16167,000009F –19–01SEP02–1/1
Diagnostics
• Right draft sender B19 (6020 - 6620) or draft potentiometer B41 (6820 - 6920S) is set wrongly or misadjusted.
211
BCU • Defective draft sender B19 (6020 - 6620) or draft potentiometer B41 (6820 - 6920S).
82 • Defective line connection between draft sender or potentiometer and basic control unit:
– Positive lead (cable 873).
– Ground lead (cable 531).
– Signal lead (cable 884).
Additional references:
• General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References.
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
– – –1/1
Diagnostic trouble code BCU 303053.03 is saved 4.75 volts at the signal input of the potentiometer. This
when the basic control unit measures a voltage over indicates that the potentiometer’s circuit is shorted.
LX16167,00000A0 –19–01SEP02–1/1
Diagnostics
• General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References.
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
- On tractors with
Command Arm: GO TO:
Circuit/harness test for
sensitivity potentiometer.
NOT OK: GO TO 3.
– – –1/1
3 Check voltage supply Access address BCU 116 : OK: - On tractors without
of sensitivity Command Arm: GO TO:
potentiometer BCU 116 –– Voltage, 5-volt Power Supply for Hitch Control Units—Specification • Circuit/harness test for
5-volt power supply:—Voltage ................................................................ 4.75 - 5.25 volts sensitivity potentiometer .
• Circuit/harness test for
sensitivity potentiometer -
211
SE tractors.
BCU
• Circuit/harness test for
85
sensitivity potentiometer -
open operator’s station.
- On tractors with
Command Arm: GO TO:
Circuit/harness test for
sensitivity potentiometer.
– – –1/1
Diagnostic trouble code BCU 303053.04 is saved 0.25 volts at the signal input of the potentiometer. This
when the basic control unit measures a voltage below indicates that the potentiometer’s circuit is open.
LX16167,00000A1 –19–01SEP02–1/1
Diagnostics
• General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References.
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
- On tractors with
Command Arm: GO TO:
Circuit/harness test for
sensitivity potentiometer.
- On tractors without
Command Arm: GO TO:
• Circuit/harness test for
sensitivity potentiometer .
• Circuit/harness test for
sensitivity potentiometer -
SE tractors.
• Circuit/harness test for
sensitivity potentiometer -
open operator’s station.
- On tractors with
Command Arm: GO TO:
Circuit/harness test for
sensitivity potentiometer.
– – –1/1
3 Check voltage supply Access address BCU 116 : OK: Check the 5-volt
of sensitivity power supply at
potentiometer BCU 116 –– Voltage, 5-volt Power Supply for Hitch Control Units—Specification connector X14/2 (X469
5-volt power supply:—Voltage ................................................................ 4.75 - 5.25 volts with Command Arm).
– – –1/1
BCU 303054.03 — Hitch Height Control Potentiometer, Signal Voltage Too High
Diagnostic trouble code BCU 303054.03 is saved 4.75 volts at the signal input of the potentiometer. This
when the basic control unit measures a voltage over indicates that the potentiometer’s circuit is shorted.
LX16167,00000A2 –19–01SEP02–1/1
Diagnostics
• Defective hitch height control potentiometer (B27, B98 with Command Arm).
• Defective line connection between the potentiometer and the basic control unit (short circuit):
– Positive lead (cable 873).
– Signal lead (cable 877).
Additional references:
• General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References.
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
- On tractors with
Command Arm: GO TO:
Circuit/harness test for
hitch-height
potentiometer.
NOT OK: GO TO 3.
– – –1/1
3 Check voltage supply Access address BCU 116 : OK: - On tractors without
of hitch height Command Arm: GO TO:
control potentiometer BCU 116 –– Voltage, 5-volt Power Supply for Hitch Control Units—Specification • Circuit/harness test for
5-volt power supply:—Voltage ................................................................ 4.75 - 5.25 volts hitch-height potentiometer
.
• Circuit/harness test for
211
hitch-height potentiometer
BCU
- SE tractors.
89
• Circuit/harness test for
hitch-height potentiometer
- open operator’s station.
- On tractors with
Command Arm: GO TO:
Circuit/harness test for
hitch-height
potentiometer.
– – –1/1
BCU 303054.04 — Hitch Height Control Potentiometer, Signal Voltage Too Low
Diagnostic trouble code BCU 303054.04 is saved 0.25 volts at the signal input of the potentiometer. This
when the basic control unit measures a voltage below indicates that the potentiometer’s circuit is open.
LX16167,00000A3 –19–01SEP02–1/1
Diagnostics
• Defective hitch height control potentiometer (B27, B98 with Command Arm).
211
BCU • Defective line connection between the potentiometer and the basic control unit (open or grounded circuit):
90 – Positive lead (cable 873).
– Ground lead (cable 871/531).
– Signal lead (cable 877).
Additional references:
• General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References.
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
- On tractors with
Command Arm: GO TO:
Circuit/harness test for
hitch-height
potentiometer.
- On tractors without
Command Arm: GO TO:
• Circuit/harness test for
hitch-height
potentiometer.
• Circuit/harness test for
hitch-height potentiometer
- SE tractors.
• Circuit/harness test for
hitch-height potentiometer
- open operator’s station.
- On tractors with
Command Arm: GO TO:
Circuit/harness test for
hitch-height
potentiometer.
– – –1/1
3 Check voltage supply Access address BCU 116 : OK: Check the 5-volt
of hitch height power supply at
control potentiometer BCU 116 –– Voltage, 5-volt Power Supply for Hitch Control Units—Specification connector X14/1 (X468
5-volt power supply:—Voltage ................................................................ 4.75 - 5.25 volts with Command Arm).
– – –1/1
Diagnostic trouble code BCU 303055.03 is saved potentiometer. This indicates that the potentiometer’s
211
BCU when the basic control unit measures a voltage over circuit is shorted.
92 4.75 volts at the signal input of the position sensor
LX16167,00000A4 –19–01SEP02–1/1
Diagnostics
• General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References.
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
NOT OK: GO TO 3.
– – –1/1
– – –1/1
Diagnostic trouble code BCU 303055.04 is saved potentiometer. This indicates an open lead in the
when the basic control unit measures a voltage below potentiometer circuit.
0.25 volts at the signal input of the position sensor’s
LX16167,00000A5 –19–01SEP02–1/1
Diagnostics
• General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References.
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
3 Check voltage supply Access address BCU 116 : OK: Check the 5-volt
of position sensor power supply at
BCU 116 –– Voltage, 5-volt Power Supply for Hitch Control Units—Specification connector X96.
5-volt power supply:—Voltage ................................................................ 4.75 - 5.25 volts
NOT OK: Refer to
diagnostics for faulty
5-volt power supply
(diagnostic trouble code
BCU 303037.04, Section
211, Group BCU).
– – –1/1
Diagnostic trouble code BCU 303056.03 is saved 4.75 volts at the signal input of the potentiometer. This
when the basic control unit measures a voltage over indicates that the potentiometer’s circuit is shorted.
LX16167,00000A6 –19–01SEP02–1/1
Diagnostics
• General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References.
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
- On tractors with
Command Arm: GO TO:
Circuit/harness test for
raise limit potentiometer
(B97).
NOT OK: GO TO 3.
– – –1/1
3 Check voltage supply Access address BCU 116 : OK: - On tractors without
of raise limit Command Arm: GO TO:
potentiometer BCU 116 –– Voltage, 5-volt Power Supply for Hitch Control Units—Specification • Circuit/harness test for
5-volt power supply:—Voltage ................................................................ 4.75 - 5.25 volts raise limit potentiometer
(B27).
• Circuit/harness test for
raise limit potentiometer
(B27) - SE tractors.
• Circuit/harness test for
raise limit potentiometer
(B27) - open operator’s
station.
- On tractors with
Command Arm: GO TO:
Circuit/harness test for
raise limit potentiometer
(B97).
– – –1/1
Diagnostic trouble code BCU 303056.04 is saved 0.25 volts at the signal input of the potentiometer. This
211
BCU when the basic control unit measures a voltage below indicates an open lead in the potentiometer circuit.
98
LX16167,00000A7 –19–01SEP02–1/1
Diagnostics
• General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References.
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
- On tractors with
Command Arm: GO TO:
Circuit/harness test for
raise limit potentiometer
(B97).
- On tractors without
Command Arm, GO TO:
• Circuit/harness test for
raise limit potentiometer
(B27).
• Circuit/harness test for
raise limit potentiometer
(B27) - SE tractors.
• Circuit/harness test for
raise limit potentiometer
(B27) - open operator’s
station.
- On tractors with
Command Arm: GO TO:
Circuit/harness test for
raise limit potentiometer
(B97).
– – –1/1
3 Check voltage supply Access address BCU 116 : OK: Check the 5-volt
of raise limit power supply at
potentiometer BCU 116 –– Voltage, 5-volt Power Supply for Hitch Control Units—Specification connector X14/1 (X469
5-volt power supply:—Voltage ................................................................ 4.75 - 5.25 volts with Command Arm).
– – –1/1
Diagnostic trouble code BCU 303057.03 is saved 4.75 volts at the signal input of the potentiometer. This
when the basic control unit measures a voltage over indicates that the potentiometer’s circuit is shorted.
LX16167,00000A8 –19–01SEP02–1/1
Diagnostics
• General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References.
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
- On tractors with
Command Arm: GO TO:
Circuit/harness test for
rate-of-drop
potentiometer.
NOT OK: GO TO 3.
– – –1/1
3 Check voltage supply Access address BCU 116 : OK: - On tractors without
of rate-of-drop Command Arm: GO TO:
potentiometer BCU 116 –– Voltage, 5-volt Power Supply for Hitch Control Units—Specification • Circuit/harness test for
5-volt power supply:—Voltage ................................................................ 4.75 - 5.25 volts rate-of-drop potentiometer
.
• Circuit/harness test for
211
rate-of-drop potentiometer
BCU
- SE tractors.
,102
• Circuit/harness test for
rate-of-drop potentiometer
- open operator’s station.
- On tractors with
Command Arm: GO TO:
Circuit/harness test for
rate-of-drop
potentiometer.
– – –1/1
Diagnostic trouble code BCU 303057.04 is saved 0.25 volts at the signal input of the potentiometer. This
when the basic control unit measures a voltage below indicates an open lead in the potentiometer circuit.
LX16167,00000A9 –19–01SEP02–1/1
Diagnostics
• General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References.
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
- On tractors with
Command Arm: GO TO:
Circuit/harness test for
rate-of-drop
potentiometer.
- On tractors without
Command Arm: GO TO:
• Circuit/harness test for
rate-of-drop
potentiometer.
• Circuit/harness test for
rate-of-drop potentiometer
- SE tractors.
• Circuit/harness test for
rate-of-drop potentiometer
- open operator’s station .
- On tractors with
Command Arm: GO TO:
Circuit/harness test for
rate-of-drop
potentiometer.
– – –1/1
3 Check voltage supply Access address BCU 116 : OK: Check the 5-volt
of rate-of-drop power supply at
potentiometer BCU 116 –– Voltage, 5-volt Power Supply for Hitch Control Units—Specification connector X14/1 (X469
5-volt power supply:—Voltage ................................................................ 4.75 - 5.25 volts with Command Arm).
– – –1/1
Diagnostic trouble code BCU 303058.02 is saved switches (signal from the switch on the right and/or left
211
when the basic control unit receives an erroneous fender). This indicates a fault in the switch’s circuit. BCU
signal combination from one of the hitch remote control ,105
LX16167,00000AA –19–01SEP02–1/1
Diagnostics
Additional references:
• General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References.
• “Replacing the Rockshaft’s Remote Control Switch”, (Section 40, Group 25 in the Repair manual).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
BCU 115 –– Lower Status, Right Remote Control Switch (S23)—Specification - GO TO:
Switch in neutral position:—Status ............................................................................. 010 • Circuit/harness test for
Switch in lower position:—Status ................................................................................ 001 left remote control switch
(S68).
• Circuit/harness test for
left remote control switch
(S68) - SE tractors.
– – –1/1
Diagnostic trouble code BCU 303060.02 is saved adjustment cam of the stepper motor and the
211
when the basic control unit registers an erroneous raise/lower valve of the hitch valve is out of the valid BCU
stepper motor deadband (the play between the range). ,107
LX16167,00000AB –19–03APR02–1/1
Diagnostics
Additional references:
• General Hitch Information: Reference 270-20-001, PFC Hydraulic System — Summary of References.
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
2 “Calibrating the Go through calibration procedure as far as step 8a “ Calibrating the Discharge Valve” . OK: End the calibration
discharge valve” Refer to Reference 245-BCU-002, Calibration and Input Addresses, Hitch Control. process.
When 00000 appears, the discharge valve is calibrated and the value is stored.
If not: Center the stepper motor without leaving the calibrating address, and repeat
from step 8a until the values are OK (Reference 270-15-110, Checking the Stepper
Motor and Hitch Valve).
– – –1/1
3 “Calibrating the Go through calibration procedure as far as step 8b “ Calibrating the Pressure Valve” . OK: End the calibration
pressure valve” Refer to Reference 245-BCU-002, Calibration and Input Addresses, Hitch Control. process.
– – –1/1
Diagnostic trouble code BCU 303177.18 is saved Calibration and Input Addresses, Hitch
211
when an oil temperature below 40° C (104° F) is Control). BCU
registered while the hitch control is being calibrated. A ,109
low oil temperature may adversely affect the calibration
process.
LX16167,00000AC –19–03APR02–1/1
Diagnostic trouble code BCU 303251.02 is saved sender. This indicates a fault in the draft sensor’s
when the basic control unit registers a varying voltage circuit.
(more than 0.5 volts) at the signal input of the left draft
LX16167,00000AD –19–03APR02–1/1
Diagnostics
• General Hitch Information: Reference 270-20-001, PFC Hydraulic System — Summary of References.
– – –1/1
1 Check Left Draft Check the circuit of the left draft sender (B20), refer to the diagnostic code procedures OK: Diagnosis
Sender BCU 303051.04 –– Left Draft Sender, Signal Voltage Too Low and repeat the completed.
calibration.
NOT OK: If diagnostic
trouble code BCU
303251.02 reoccurs after
the calibration and the
circuit of the left draft
sender (B20) is OK:
Replace the draft sender
and repeat the calibration.
– – –1/1
BCU 303251.03 — Left Draft Sender, Signal Voltage Too High During Calibration
Diagnostic trouble code BCU 303251.03 is saved • Defective draft sender B20.
211
when the basic control unit measures a voltage over • Defective line connection between draft BCU
4.75 volts at the signal input of the left draft sender sender (B20) and basic control unit: ,111
during the calibration process. This indicates that the – Positive lead (cable 873).
draft sensor’s circuit is shorted. – Signal lead (cable 885).
Perform the procedure for diagnostic trouble code BCU
NOTE: The following are possible causes: 303051.03 –– Left Draft Sender, Signal Voltage Too
High and repeat the calibration.
• Left draft sender (B20) is set wrongly or
misadjusted.
LX16167,00000AE –19–03APR02–1/1
BCU 303251.04 — Left Draft Sender, Signal Voltage Too Low During Calibration
Diagnostic trouble code BCU 303251.04 is saved • Defective draft sender B20.
when the basic control unit measures a voltage below • Defective line connection between draft
0.25 volts at the signal input of the left draft sender sender (B20) and basic control unit:
during the calibration process. This indicates that the – Positive lead (cable 873).
draft sensor’s circuit is open. – Ground lead (cable 531).
– Signal lead (cable 885).
NOTE: The following are possible causes: Perform the procedure for diagnostic trouble code BCU
303051.04 –– Left Draft Sender, Signal Voltage Too
• Left draft sender (B20) is set wrongly or Low and repeat the calibration.
misadjusted.
LX16167,00000AF –19–03APR02–1/1
Diagnostic trouble code BCU 303252.02 is saved draft sender. This indicates a fault in the draft sensor’s
when the basic control unit registers a varying voltage circuit.
(more than 0.5 volts) at the signal input of the right
LX16167,00000B0 –19–03APR02–1/1
Diagnostics
• Right draft sender B19 (6020 - 6620) or draft potentiometer B41 (6820 - 6920S) is set wrongly or misadjusted.
211
BCU • Defective draft sender B19 (6020 - 6620) or draft potentiometer B41 (6820 - 6920S).
,112 • Defective line connection between draft sender or potentiometer and basic control unit:
– Positive lead (cable 873).
– Ground lead (cable 531).
– Signal lead (cable 884).
Additional references:
• General Hitch Information: Reference 270-20-001, PFC Hydraulic System — Summary of References.
– – –1/1
1 Check Right Draft Check the circuit of draft sender B19 or draft potentiometer B41, refer to the diagnostic OK: Diagnosis
Sender or Draft code procedure BCU 303052.04 –– Right Draft Sender, Signal Voltage Too Low and completed.
Potentiometer repeat the calibration.
NOT OK: If diagnostic
trouble code BCU
303252.02 reoccurs after
the calibration and the
circuit of the right draft
sender B19 or draft
potentiometer B41 is OK:
Replace draft sender/draft
potentiometer and repeat
the calibration.
– – –1/1
BCU 303252.03 — Right Draft Sender, Signal Voltage Too High During Calibration
Diagnostic trouble code BCU 303252.03 is saved • Defective draft sender B19 (6020 - 6620) or
211
when the basic control unit measures a voltage over draft potentiometer B41 (6820 - 6920S). BCU
4.75 volts at the signal input of the right draft sender • Defective line connection between draft ,113
during the calibration process. This indicates that the sender or potentiometer and basic control
draft sensor’s circuit is shorted. unit:
– Positive lead (cable 873).
NOTE: The following are possible causes: – Signal lead (cable 884).
Perform the procedure for diagnostic trouble code BCU
• Right draft sender B19 (6020 - 6620) or draft 303052.03 –– Right Draft Sender, Signal Voltage Too
potentiometer B41 (6820 - 6920S) is set High and repeat the calibration.
wrongly or misadjusted.
LX16167,00000B1 –19–03APR02–1/1
BCU 303252.04 — Right Draft Sender, Signal Voltage Too Low During Calibration
Diagnostic trouble code BCU 303252.04 is saved • Defective draft sender B19 (6020 - 6620) or
when the basic control unit measures a voltage below draft potentiometer B41 (6820 - 6920S).
0.25 volts at the signal input of the right draft sender • Defective line connection between draft
during the calibration process. This indicates that the sender or potentiometer and basic control
draft sensor’s circuit is open. unit:
– Positive lead (cable 873).
NOTE: The following are possible causes: – Ground lead (cable 531).
– Signal lead (cable 884).
• Right draft sender B19 (6020 - 6620) or draft Perform the procedure for diagnostic trouble code BCU
potentiometer B41 (6820 - 6920S) is set 303052.04 –– Right Draft Sender, Signal Voltage Too
wrongly or misadjusted. Low and repeat the calibration.
LX16167,00000B2 –19–03APR02–1/1
BCU 303255.03 — Position Sender, Signal Voltage Too High During Calibration
Diagnostic trouble code BCU 303255.03 is saved • Defective line connection between the
211
BCU when the basic control unit measures a voltage over position sender and the basic control unit
,114 4.75 volts at the signal input of the position sender (short circuit):
potentiometer during the calibration process. This – Positive lead (cable 873).
indicates a short circuit in the potentiometer circuit. – Signal lead (cable 878).
Perform the procedure for diagnostic trouble code BCU
NOTE: The following are possible causes: 303055.03 –– Position Sender, Signal Voltage Too
High and repeat the calibration.
• Defective position sender (B21).
LX16167,00000B3 –19–03APR02–1/1
BCU 303255.04 — Position Sender, Signal Voltage Too Low During Calibration
Diagnostic trouble code BCU 303255.04 is saved • Defective line connection between the
when the basic control unit measures a voltage below potentiometer and the basic control unit
0.25 volts at the signal input of the position sender (open or grounded circuit):
potentiometer during the calibration process. This – Positive lead (cable 873).
indicates that the potentiometer’s circuit is open. – Ground lead (cable 531).
– Signal lead (cable 878).
NOTE: The following are possible causes: Perform the procedure for diagnostic trouble code BCU
303055.04 –– Position Sender, Signal Voltage Too
• Defective position sender (B21). Low and repeat the calibration.
LX16167,00000B4 –19–03APR02–1/1
BCU 303260.16 — Stepper Motor Raising Deadband Above Valid Range During
Calibration
211
Diagnostic trouble code BCU 303260.16 is saved • False raise valve setting. BCU
when the raising deadband of the stepper motor (play • Stepper motor not centered ,115
between the adjustment cam of the stepper motor and
the raise valve of the hitch valve) detected during Perform the procedure for diagnostic trouble code BCU
calibration is too large. 303060.02 –– Stepper Motor Deadband Out of Range
and repeat the calibration.
NOTE: The following are possible causes:
LX16167,00000B5 –19–03APR02–1/1
BCU 303260.18 — Stepper Motor Raising Deadband Below Valid Range During
Calibration
Diagnostic trouble code BCU 303260.18 is saved • False raise valve setting.
when the raising deadband of the stepper motor (play • Stepper motor not centered
between the adjustment cam of the stepper motor and
the raise valve of the hitch valve) detected during Perform the procedure for diagnostic trouble code BCU
calibration is too small. 303060.02 –– Stepper Motor Deadband Out of Range
and repeat the calibration.
NOTE: The following are possible causes:
LX16167,00000B6 –19–03APR02–1/1
BCU 303261.16 — Stepper Motor Lowering Deadband Above Valid Range During
Calibration
211
BCU Diagnostic trouble code BCU 303261.16 is saved • False lower valve setting.
,116 when the lowering deadband of the stepper motor • Stepper motor not centered
(play between the adjustment cam of the stepper
motor and the lower valve of the hitch valve) detected Perform the procedure for diagnostic trouble code BCU
during calibration is too large. 303060.02 –– Stepper Motor Deadband Out of Range
and repeat the calibration.
NOTE: The following are possible causes:
LX16167,00000B7 –19–03APR02–1/1
BCU 303261.18 — Stepper Motor Lowering Deadband Below Valid Range During
Calibration
Diagnostic trouble code BCU 303261.18 is saved • False lower valve setting.
when the lowering deadband of the stepper motor • Stepper motor not centered
(play between the adjustment cam of the stepper
motor and the lower valve of the hitch valve) detected Perform the procedure for diagnostic trouble code BCU
during calibration is too small. 303060.02 –– Stepper Motor Deadband Out of Range
and repeat the calibration.
NOTE: The following are possible causes:
LX16167,00000B8 –19–03APR02–1/1
Diagnostic trouble code BIF 000096.03 is saved when panel displays an empty tank and the alarm level:
211
there is an open or a short circuit to the supply voltage “Information” is triggered. BIF
(battery voltage) in the sender circuit. The instrument 1
LX16167,0000042 –19–01NOV02–1/1
Diagnostics
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
3 Check fuel gauge Use a multimeter to measure between pin A and C at the fuel gauge sender OK: GO TO:
sender (B03) connector: Circuit/harness test for
fuel gauge sender (B03)
Fuel gauge sending unit (B03)—Specification
Empty tank:—Resistance ...................................................................... 10 (+/- 2.5) ohms NOT OK: Replace the
Full tank:—Resistance ....................................................................... 180 (+12/- 2) ohms sender and repeat the
test.
– – –1/1
Diagnostic trouble code BIF 000096.04 is saved when instrument panel displays an empty tank and the alarm
there is a short to ground in the sender circuit. The level: “Information” is triggered.
LX16167,0000043 –19–01NOV02–1/1
Diagnostics
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
3 Check fuel gauge Use a multimeter to measure between pin A and C at the fuel gauge sender OK: GO TO:
sender (B03) connector: Circuit/harness test for
fuel gauge sender (B03)
Fuel gauge sending unit (B03)—Specification
Empty tank:—Resistance ...................................................................... 10 (+/- 2.5) ohms NOT OK: Replace the
Full tank:—Resistance ....................................................................... 180 (+12/- 2) ohms sender and repeat the
test.
– – –1/1
LX16167,0000044 –19–01SEP02–1/1
Diagnostics
Additional references:
– – –1/1
– – –1/1
2 Check fuel tank level 2.1 Fuel level in percent: OK: Diagnosis
completed.
Access address BIF 31 and compare the displayed fuel tank level with actual level in
fuel tank: NOT OK: Address BIF 31
displays the wrong value:
BIF 31 –– Status, fuel gauge sender (B03) in %—Specification GO TO 2.2.
211
Fuel tank level:—Percent ................................................................... between 0 and 100
BIF
6
2.2 Fuel Gauge Sender B03, Test and Adjustment: OK: GO TO:
Circuit/harness test for
1. Testing the sender/pump unit: fuel gauge sender (B03)
Fuel gauge sending unit (B03)—Specification
Empty tank:—Resistance ...................................................................... 10 (+/- 2.5) ohms NOT OK: Adjust the fuel
Full tank:—Resistance ....................................................................... 180 (+12/- 2) ohms gauge sender.
2. Sender/pump adjustment:
Position the sender/pump unit, to enable the float arm to sit into a well leading away
from the pump locating socket in the base of the tank. For exact positioning, use a
multimeter. The empty-position Ohm-value, when the sender/pump unit is pressed
down against its spring, needs to be 15 to 18 Ohm.
The pump socket can be seen from the underside of the tank, showing the position
and direction of the sender/pump guide for the sender arm.
NOTE: If the engine is running, the fuel gauge sender is connected to the wiring
harness and the lever of the sender moves from the "Empty" to the "Full" position, it
takes a few minutes before the display indicates the new fuel level. Inside the BIF a
delay relay (5 to 10 minutes) is installed.
– – –1/1
Diagnostic trouble code BIF 000100.00 is saved when warning light is open at an engine speed of 700 rpm.
the instrument panel does not register any engine oil The diagnostic code triggers the alarm level: “Stop
pressure. The sender of the engine oil pressure Engine”.
LX16167,0000045 –19–03APR02–1/1
Diagnostics
Additional references:
– – –1/1
1.2 Perform a visual inspection of the engine (lubrication system): OK: Visual inspection
does not reveal any
❒ Check for oil leaks. problems: GO TO 2.
❒ Check engine oil level.
❒ Check filters. NOT OK: Recondition as
❒ Check for oil leaks (visual signs of damages at the engine), see reference “Check required and carry out an
for Head Gasket Failures”, Base Engine CTM. operational test.
❒ While the engine is not running, check whether there is an oil film on the coolant
(this would indicate malfunctions that require engine repairs, refer to “Preliminary
Engine Testing”, Base Engine CTM)
– – –1/1
– – –1/1
Diagnostic trouble code BIF 000107.16 is saved when is closed at an engine speed of 700 rpm. This
211
BIF the instrument panel registers a restricted engine air diagnostic trouble code triggers the alarm level:
8 cleaner. The sender of the engine air filter control light “CAUTION”.
LX16167,0000046 –19–01NOV02–1/1
Diagnostics
Additional references:
– – –1/1
1.2 OK: GO TO 2.
– – –1/1
– – –1/1
Diagnostic trouble code BIF 000110.00 is saved when (235°F). This diagnostic trouble code triggers the alarm
the engine coolant temperature is more than 113°C level: “Stop Engine”.
LX16167,0000047 –19–01NOV02–1/1
Diagnostics
Additional references:
• Reference 230-20-001, Fuel, Air Intake and Cooling Systems, Cold-Weather Starting Aids - Description of
Components — Summary of References.
– – –1/1
– – –1/1
– – –1/1
– – –1/1
– – –1/1
5 Cooling system Following items can cause the engine to overheat: OK: Perform engine
diagnosis diagnosis: GO TO 6.
• Loose or broken fan belt.
• Dirty radiator NOT OK: Recondition as
• Low coolant level. required and carry out an
• Low crankcase oil level operational test.
211
• Engine overloaded.
BIF
• Defective viscous fan drive, see Reference 230-15-090, Checking the Viscous Fan
12
Drive.
• Defective radiator cap, see Reference 230-15-070, Testing Cooling System for
Leaks.
• Defective head gasket, see reference “Check for Head Gasket Failures”, Base
Engine CTM.
• Injection pump not correctly timed.
• Faulty thermostat, see reference “Inspect Thermostat and Test Opening
Temperature”, Base Engine CTM
• Faulty coolant pump, see reference “Inspect, Clean, and Measure Water Pump
Parts”, Base Engine CTM.
• Corroded coolant passages.
• Improper grade of fuel.
• Excessive fuel delivery, see reference “Diagnosing Fuel System Malfunctions”,
Mechanical Fuel System CTM.
– – –1/1
6 Engine diagnosis Perform engine diagnosis, see reference in Base Engine CTM. NOT OK: Recondition as
required and carry out an
operational test.
– – –1/1
Diagnostic trouble code BIF 000110.03 is saved when sender circuit. The coolant temperature indicator is at
the instrument panel registers an unlikely temperature the extreme right of the red warning zone and the
and therefore indicates that there is an open or a short alarm level: “Information” is triggered.
circuit to the supply voltage (battery voltage) in the
LX16167,0000048 –19–01NOV02–1/1
Diagnostics
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
Use a multimeter to measure between pin A and B at connector X262 (wiring harness
W02):
– – –1/1
– – –1/1
Diagnostic trouble code BIF 000110.04 is saved when in the sender circuit. The coolant temperature indicator
211
the instrument panel registers an unlikely temperature is at the extreme right of the red warning zone and the BIF
and therefore indicates that there is a short to ground alarm level: “Information” is triggered. 15
LX16167,0000049 –19–01NOV02–1/1
Diagnostics
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
Use a multimeter to measure between pin A and B at connector X262 (wiring harness
W02):
– – –1/1
– – –1/1
Diagnostic trouble code BIF 000110.16 is saved when (230°F) and 113°C (235°F). This diagnostic trouble
211
the engine coolant temperature is between 110°C code triggers the alarm level: “CAUTION”. BIF
17
LX16167,000004A –19–01SEP03–1/1
Diagnostics
Additional references:
• Reference 230-20-001, Fuel, Air Intake and Cooling Systems, Cold-Weather Starting Aids - Description of
Components — Summary of References.
– – –1/1
– – –1/1
– – –1/1
– – –1/1
– – –1/1
5 Cooling system Following items can cause the engine to overheat: OK: Perform engine
diagnosis diagnosis: GO TO 6.
• Loose or broken fan belt.
• Dirty radiator NOT OK: Recondition as
• Low coolant level. required and carry out an
• Low crankcase oil level operational test.
• Engine overloaded.
• Defective viscous fan drive, see Reference 230-15-090, Checking the Viscous Fan
Drive.
• Defective radiator cap, see Reference 230-15-070, Testing Cooling System for
Leaks.
• Defective head gasket, see reference “Check for Head Gasket Failures”, Base
Engine CTM.
• Injection pump not correctly timed.
• Faulty thermostat, see reference “Inspect Thermostat and Test Opening
Temperature”, Base Engine CTM
• Faulty coolant pump, see reference “Inspect, Clean, and Measure Water Pump
Parts”, Base Engine CTM.
• Corroded coolant passages.
• Improper grade of fuel.
• Excessive fuel delivery, see reference “Diagnosing Fuel System Malfunctions”,
Mechanical Fuel System CTM.
– – –1/1
6 Engine diagnosis Perform engine diagnosis, see reference in Base Engine CTM. NOT OK: Recondition as
required and carry out an
operational test.
– – –1/1
Diagnostic code BIF 000126.15 is saved when the and the differential filter pressure over 350 kPa
hydraulic oil filter is dirty. The first filter alarm level is (3.5 bar; 51 psi) +/- 20 kPa (0.2 bar; 2.9 psi). Change
triggered when the transmission oil temperature is the hydraulic oil filter. This diagnostic trouble code
above 28 °C (82 °F), the engine speed over 700 rpm triggers the alarm level: “Information”.
LX16167,000004B –19–03APR02–1/1
Diagnostics
Additional references:
– – –1/1
1.2 OK: GO TO 2.
Perform a visual inspection of hydraulic oil filter circuit: NOT OK: Recondition as
needed and repeat this
❒ Check oil filter for external damage. test.
❒ Check also condition of hydraulic oil filter hoses:
• Replace hoses that are cracked, split or otherwise in poor condition.
– – –1/1
2 Check Hydraulic Oil • Replace the hydraulic oil filter. OK: Diagnosis
Filter • Operate engine at wide open throttle for 10 - 15 seconds with oil temperature above completed.
40°C (104°F). Filter lamp should stay OFF.
NOT OK: Oil temperature
Access address BIF 13: above 40°C (104°F): GO
TO:
211
BIF 13 –– Status, Hydraulic Oil Filter Sender (B111)—Specification
BIF
Engine OFF:—Status (Switch OPEN) ......................................................................... X0X • On tractors with
21
Engine ON (switch open = filter clean):— AutoPowr/IVT
Status .......................................................................................................................... X0X transmission,
Circuit/harness test for
restriction warning switch
at hydraulic oil filter
(B111) (AutoPowr/IVT
transmission).
• On tractors with
PowrQuad and
PowrQuad Plus
transmissions,
Circuit/harness test for
restriction warning switch
at hydraulic oil filter
(B111).
IF OK: GO TO 3.
– – –1/1
3 Check Hydraulic Oil Specifications, differential pressure switch for hydraulic oil filter—Specification OK: Check hydraulic
Filter Circuit Restricted filter indicator:—Switch point 1 system.
at a differential pressure of ............................... 350 kPa +/- 20 kPa (3.5 bar +/- 0.2 bar;
51 psi +/- 3psi) NOT OK: Recondition as
Filter restriction indicator:—Switch point required and carry out an
2 at a differential pressure of .......................... 425 kPa +/- 25 kPa (4.5 bar +/- 0.25 bar; operational test.
65 psi +/- 4psi)
– – –1/1
LX16167,000004C –19–01SEP03–1/1
Diagnostics
Additional references:
– – –1/1
1.2 OK: GO TO 2.
– – –1/1
• On tractors with
PowrQuad and
PowrQuad Plus
transmissions,
Circuit/harness test for
restriction warning switch
at hydraulic oil filter
(B111).
IF OK: GO TO 3.
– – –1/1
3 Checking the oil filter 3.1 - Transmission oil filter circuit: OK: Check
circuit transmission/hydraulic
The oil filter relief valve is activated (opened) by a restricted oil filter (increased system.
differential pressure before oil filter opens relief valve and the oil channel to the filter
restriction switch B07). NOT OK: Recondition as
required and carry out an
Specifications, transmission oil filter—Specification operational test.
Opening pressure of filter relief valve:—
Differential pressure ......................................................... max. 300 kPa (3.0 bar; 44 psi)
Closing pressure of pressure switch
B07:—Pressure .............................................................. max. 760 kPa (7.6 bar; 110 psi)
Opening pressure of pressure switch
B07:—Pressure ................................................................ max. 450 kPa (4.5 bar; 65 psi)
3.2 - Hydraulic oil filter circuit: The increasing differential pressure before the filter
directly activates differential pressure switch B111.
– – –1/1
Diagnostic trouble code BIF 000127.00 is saved when transmission oil pressure warning light is closed at an
211
BIF the instrument panel does not register any engine speed of 700 rpm. The diagnostic trouble code
24 transmission oil pressure. The sender of the triggers the alarm level: “Stop Engine”.
LX16167,000004D –19–03APR02–1/1
Diagnostics
• Filter problem, diagnostic trouble code BIF 000126.15 and/or BIF 000126.16 take priority.
• Defective transmission oil pressure sender (B31).
• Defective sender line connection (cable 515 or 310).
• Transmission oil pressure too low because of defective transmission oil pump, air intake/pressure circuit (check
suction screen).
Additional references:
– – –1/1
– – –1/1
– – –1/1
3 Isolate or identify the Ask the operator: NOT OK: Fault indicates
cause of the fault a problem with the
• How does the machine function? transmission oil circuit:
• During what type of work does the fault occur? GO TO 4.
– Shift problem.
– PTO, differential lock and MFWD work perfectly? NOT OK: Error indicates
– Fault comes along with unusual noise? a problem with the PTO,
– Fault occurs during work with special implement? differential lock or FWD:
(Does the implement comply fully with technical specifications?) GO TO 5.
• Does the tractor comply fully with technical specifications?
NOT OK: Problem/cause
Carry out a test drive and ask the operator: cannot be isolated: GO
TO 4.
– – –1/1
4 PowrQuad See Reference 255-15-001, PowrQuad Transmission—System Check. OK: Perform major
transmission system system checks in the
check For information on test ports, see Reference 255-15-002, PowrQuad Transmission— transmission circuit: GO
Test Ports. TO 5.
– – –1/1
– – –1/1
LX16167,000004E –19–03APR02–1/1
Diagnostics
Additional references:
– – –1/1
1.2 Perform a visual inspection of the battery and the alternator. OK: GO TO 2.
– – –1/1
– – –1/1
3 Checking the • Check alternator, refer to "Alternator Checks" Section 240, Group 15. OK: Check the electrical
charging system connections of the
• Check battery, refer to "Battery Checks", Section 240, Group 15. charging system for bad,
loose, widened or
corroded contacts.
211
NOT OK: Recondition as
BIF
needed and repeat the
28
test.
– – –1/1
BIF 000167.17 — D+ Voltage Too Low (Engine Speed Over 1500 rpm)
Diagnostic trouble code BCU 000167.17 is saved if the diagnostic trouble code triggers the alarm level:
D+ voltage of the alternator is less than 12.5 volts at “CAUTION”.
an engine speed of more than 1500 rpm. This
LX16167,000004F –19–03APR02–1/1
Diagnostics
Additional references:
– – –1/1
– – –1/1
– – –1/1
3 Checking the • Check alternator, refer to "Alternator Checks" Section 240, Group 15. OK: Check the electrical
charging system connections of the
• Check battery, refer to "Battery Checks", Section 240, Group 15. charging system for bad,
loose, widened or
corroded contacts.
– – –1/1
Diagnostic trouble code BCU 000167.18 is saved if the diagnostic trouble code triggers the alarm level:
211
BIF D+ voltage of the alternator is less than 12.5 volts at “CAUTION”.
30 an engine speed between 800 rpm and 1500 rpm. This
LX16167,0000050 –19–03APR02–1/1
Diagnostics
Additional references:
– – –1/1
Perform a visual inspection of the alternator and the drive belt. OK: GO TO 2.
– – –1/1
– – –1/1
3 Checking the • Check alternator, refer to "Alternator Checks" Section 240, Group 15. OK: Check the electrical
charging system connections of the
• Check battery, refer to "Battery Checks", Section 240, Group 15. charging system for bad,
loose, widened or
corroded contacts.
– – –1/1
Diagnostic trouble code BIF 000168.16 is saved if the diagnostic trouble code triggers the alarm level:
system voltage (battery voltage) is more than 15.5 “CAUTION”.
volts at an engine speed of more than 512 rpm. This
LX16167,0000051 –19–03APR02–1/1
Diagnostics
Additional references:
– – –1/1
1.2 Perform a visual inspection of the battery and the alternator. OK: GO TO 2.
– – –1/1
3 Checking the • Check alternator, refer to "Alternator Checks" Section 240, Group 15. OK: Check all relevant
charging system connectors of the system
• Check battery, refer to "Battery Checks", Section 240, Group 15. voltage circuit (BIF
operating voltage) for
bad, loose, widened or
corroded contacts.
– – –1/1
BIF 000168.17 — System Voltage Too Low (Engine Speed Over 1500 rpm)
Diagnostic trouble code BIF 000168.17 is saved if the diagnostic trouble code triggers the alarm level:
211
system voltage (battery voltage) is less than 12.5 volts “CAUTION”. BIF
at an engine speed of more than 1500 rpm. This 33
LX16167,0000052 –19–01SEP02–1/1
Diagnostics
Additional references:
– – –1/1
1.2 OK: GO TO 2.
Perform a visual inspection of the battery, the alternator and the drive belt. NOT OK: Recondition as
required and carry out an
❒ Check for visual signs of damage. operational test.
❒ Ensure that the belt tensioner and the belt are correctly installed, check for signs of
slipping.
❒ Check the electrical connections for bad, loose, widened or corroded contacts.
❒ Check ground connections between battery/engine and cab.
• Check mounting surfaces for corrosion / paint and loose mounting bolts.
– – –1/1
– – –1/1
4 Check power supply Most wiring harness problems are caused by connector problems (contacts OK: Diagnosis
(cables 992 and 050) loose/bad/slid back) and/or bad ground connections. completed.
of basic informator
Before a detailed circuit check is performed and in the case of occasional circuit NOT OK: Recondition as
problems (loose contacts), all components of the respective circuit must be checked. required and carry out an
operational test.
For circuit diagram, see:
– – –1/1
BIF 000168.18 — System Voltage Too Low (Engine Speed Up to 1500 rpm)
Diagnostic trouble code BIF 000168.18 is saved if the This diagnostic trouble code triggers the alarm level:
211
system voltage (battery voltage) is less than 11.2 volts “CAUTION”. BIF
at an engine speed between 512 rpm and 1500 rpm. 35
LX16167,0000053 –19–01SEP02–1/1
Diagnostics
Additional references:
– – –1/1
1.2 OK: GO TO 2.
Perform a visual inspection of the battery, the alternator and the drive belt. NOT OK: Recondition as
required and carry out an
❒ Check for visual signs of damage. operational test.
❒ Ensure that the belt tensioner and the belt are correctly installed, check for signs of
slipping.
❒ Check the electrical connections for bad, loose, widened or corroded contacts.
❒ Check ground connections between battery/engine and cab.
• Check mounting surfaces for corrosion / paint and loose mounting bolts.
– – –1/1
– – –1/1
4 Check power supply Most wiring harness problems are caused by connector problems (contacts OK: Diagnosis
(cables 992 and 050) loose/bad/slid back) and/or bad ground connections. completed.
of basic informator
Before a detailed circuit check is performed and in the case of occasional circuit NOT OK: Recondition as
problems (loose contacts), all components of the respective circuit must be checked. required and carry out an
operational test.
For circuit diagram, see:
– – –1/1
Diagnostic trouble code BIF 000177.00 is saved when (221°F). This diagnostic trouble code triggers the alarm
211
the transmission oil temperature is more than 105°C level: “Stop Engine”. BIF
37
LX16167,0000054 –19–01SEP03–1/1
Diagnostics
Additional references:
• Reference 230-20-001, Fuel, Air Intake and Cooling Systems, Cold-Weather Starting Aids - Description of
Components — Summary of References.
– – –1/1
❒ Check and clean side panels, front cover and screens (if equipped). NOT OK: Recondition as
❒ Check transmission oil level. required and carry out an
❒ Check for leaks. operational test.
❒ Check filter.
❒ Check relevant oil tubes and pipes for bends.
❒ Check the viscous fan drive: see Reference 230-15-090, Checking the Viscous Fan
Drive.
❒ Check drive belts.
❒ Check for signs of damage at the oil cooling system.
– – –1/1
– – –1/1
3 Checking the Access address BIF 33 and compare the displayed temperature with the actual OK: BIF temperature
temperature of the temperature of the transmission oil: reading is equivalent to
transmission oil actual transmission
BIF 33 –– Status, transmission oil temperature sender (B60) in °C—Specification temperature: Perform
Transmission oil temperature:— operational checks, GO
Temperature (050 is equivalent to 50 °C) .................................. between -040 and +105 TO 5.
– – –1/1
– – –1/1
5 Operational checks Isolate or identify the cause of the overheating: OK: No problem identified
for during check: Perform
hydraulic/transmission • Reference 255-10-001, PowrQuad Transmission — Operational Check. system checks GO TO 6.
system
• Reference 270-10-010, Hydraulic System Load Check. NOT OK: Problem in the
transmission circuit: GO
• Reference 270-10-020, Hitch Control - Operational Check. TO 6.
– – –1/1
– – –1/1
7 System check for See Reference 270-15-012, Checking the PFC Hydraulic System. OK: GO TO 8.
PFC hydraulic system
NOT OK: Recondition as
required and carry out an
operational test.
– – –1/1
8 Checking the brake After a test-drive with extensive checks, check for signs of overheating at the brake OK: Diagnosis
system housings. completed.
See Reference 260-15-001, Steering and Brakes, Tests and Adjustments - Summary NOT OK: Recondition as
of References required and carry out an
operational test.
– – –1/1
Diagnostic trouble code BIF 000177.03 is saved when a short circuit to the supply voltage (battery voltage) in
211
BIF the instrument panel registers an unlikely temperature the sender circuit. The alarm level: “Information” is
40 (transmission oil temperature in maximum minus triggered.
range) and therefore indicates that there is an open or
LX16167,0000055 –19–01NOV02–1/1
Diagnostics
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
Use a multimeter to measure between pins A and B at connector X307 (wiring harness
W28):
– – –1/1
– – –1/1
Diagnostic trouble code BIF 000177.04 is saved when cold) and therefore indicates that there is a short to
211
BIF the instrument panel registers an unlikely temperature ground in the sender circuit. The alarm level:
42 (transmission oil temperature at 125 °C (257 °F) while “Information” is triggered.
LX18600,0000212 –19–18SEP03–1/1
Diagnostics
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
Use a multimeter to measure between pins A and B at connector X307 (wiring harness
W28):
– – –1/1
– – –1/1
Diagnostic trouble code BIF 000177.16 is saved when (214°F) and 105°C (221°F). This diagnostic trouble
211
BIF the transmission oil temperature is between 101°C code triggers the alarm level: “CAUTION”.
44
LX16167,0000057 –19–01SEP03–1/1
Diagnostics
Additional references:
• Reference 230-20-001, Fuel, Air Intake and Cooling Systems, Cold-Weather Starting Aids - Description of
Components — Summary of References.
– – –1/1
❒ Check and clean side panels, front cover and screens (if equipped). NOT OK: Recondition as
❒ Check transmission oil level. required and carry out an
❒ Check for leaks. operational test.
❒ Check filter.
❒ Check relevant oil tubes and pipes for bends.
❒ Check the viscous fan drive: see Reference 230-15-090, Checking the Viscous Fan
Drive.
❒ Check drive belts.
❒ Check for signs of damage at the oil cooling system.
– – –1/1
– – –1/1
3 Checking the Access address BIF 33 and compare the displayed temperature with the actual OK: BIF temperature
temperature of the temperature of the transmission oil: reading is equivalent to
transmission oil actual transmission
BIF 33 –– Status, transmission oil temperature sender (B60) in °C—Specification temperature: Perform
Transmission oil temperature:— operational checks, GO
Temperature (050 is equivalent to 50 °C) .................................. between -040 and +105 TO 5.
– – –1/1
– – –1/1
5 Operational checks Isolate or identify the cause of the overheating: OK: No problem identified
for during check: Perform
hydraulic/transmission • Reference 255-10-001, PowrQuad Transmission — Operational Check. system checks GO TO 6.
system
• Reference 270-10-010, Hydraulic System Load Check. NOT OK: Problem in the
transmission circuit: GO
• Reference 270-10-020, Hitch Control - Operational Check. TO 6.
– – –1/1
– – –1/1
7 System check for See Reference 270-15-012, Checking the PFC Hydraulic System. OK: GO TO 8.
PFC hydraulic system
NOT OK: Recondition as
required and carry out an
operational test.
– – –1/1
8 Checking the brake After a test-drive with extensive checks, check for signs of overheating at the brake OK: Diagnosis
system housings. completed.
See Reference 260-15-001, Steering and Brakes, Tests and Adjustments - Summary NOT OK: Recondition as
of References required and carry out an
operational test.
– – –1/1
Diagnostic trouble code BIF 000186.16 is intended speed exceeds 620 (+/-10). This warning is
211
only to provide information. It appears together with a independent of the selected PTO speed (540, 540E or BIF
visual warning (540, 540E or 1000 rpm light and a 1000 rpm). 47
flashing yellow CAUTION light) whenever the PTO
LX16167,0000058 –19–03APR02–1/1
Diagnostic trouble code BIF 000190.02 is saved when meaning. It is often stored by chance when the main
no engine speed signal is transmitted to the instrument switch is turned (ignition ON and OFF). For this
panel (via the 29 BIT CAN BUS) while the ignition is reason, diagnosis only needs to be performed if one or
ON and engine oil pressure exists. This diagnostic more related faults occur in conjunction with this code.
trouble code does not necessarily have any real
LX16167,0000059 –19–03APR02–1/1
Diagnostics
Additional references:
• Reference 245-BCU-200, Theory of Operation of the Basic Control Unit (Basic Functions).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
2 Check Engine Speed Tractors without engine control unit or with Level 1 ECU: OK: GO TO 3.
Sender
Access address BCU 03: NOT OK: Tractors
without engine control
BCU 03 –– Status, Engine Speed Sender (B01)—Specification unit or with Level 1 ECU:
No signal detected (engine OFF):— Check engine speed
Status ....................................................................................................................... X0XX sender, GO TO:
Sender signal detected (engine Circuit/Harness Test for
running):—Status ...................................................................................................... X1XX Engine Speed Sender
(B01).
Tractors with Level 4 ECU (Bosch VP44 injection pump): • Tractors with Level 4
• Access address ECU 12: ECU: Process ECU
diagnostic trouble
ECU 12 –– Speed, Crankshaft Speed Sender (B72)—Specification codes/check sender
Engine speed:—rpm ............................................................... between fast and slow idle circuit (refer to
corresponding CTM).
– – –1/1
– – –1/1
Diagnostic trouble code BIF 000628.02 is saved when factory default settings. This may result in changes in
211
an error occurred in the memory of the instrument the way the BiF functions. BIF
panel. All values in the memory are replaced by the 49
LX16167,000005A –19–03APR02–1/1
Diagnostics
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
Diagnostic trouble code BIF 000639.02 is saved when does not necessarily have any real meaning. It is often
the instrument panel has not received CAN messages stored by chance when the main switch is turned
for more than 5 seconds although the ignition is on. (ignition ON and OFF). For this reason, diagnosis only
This indicates an open circuit or a problem in the needs to be performed if one or more related faults
29-bit CAN BUS circuit. This diagnostic trouble code occur in conjunction with this code.
LX16167,000005B –19–01SEP02–1/1
Diagnostics
Additional references:
– – –1/1
– – –1/1
2 Check 29-bit CAN Use a multimeter to check the voltage at service plug X571 (W33): OK: GO TO 3.
BUS voltage at
service connector 29-bit CAN BUS voltage (at service connector X571)—Specification NOT OK: Check the
Between pin C (cable 934) and pin A 29-bit CAN BUS
(cable 050)—Voltage ................................................................................... 2.5 - 2.9 volts communication lines: GO
Between pin D (cable 935) and pin A TO 29-bit CAN BUS -
(cable 050)—Voltage ................................................................................... 2.1 - 2.5 volts Check.
– – –1/1
3 Check 29-bit CAN Disconnect connector X227 at cab roof wiring harness W19 (connector for A14 –– OK: GO TO: 29-bit CAN
BUS screen lines passive 4-pin terminating resistor) and use multimeter to measure: BUS - Check
(930/932)
CAN BUS screen (at connector X227)—Specification NOT OK: • Check fuse
Between pin C (cable -930) and pin F F04/13.
(cable +932):—Voltage.......................................................................................... 12 volts • If fuse F04/13 is OK:
211
GO TO 4.
BIF
51
– – –1/1
4 Check Circuit of 29 Most wiring harness problems are caused by connector problems (contacts OK: Diagnosis
CAN BUS Connection loose/bad/slid back) and/or bad ground connections. completed.
to Instrument Panel
Before a detailed circuit check is performed and in the case of occasional circuit NOT OK: Recondition as
problems (loose contacts), all components of the respective circuit must be checked. required and carry out an
operational test.
For circuit diagram see:
– – –1/1
BIF 301141.31 — INFORMATION FOR OPERATOR: Switch Off Worklights While Driving
on Road
Diagnostic trouble code BIF 301141.31 is intended This diagnostic trouble code is not stored in the
only to provide information. It is generated if the tractor controller’s error memory. It is intended only as
is driven too fast while the worklights are switched on. information for the operator
LX16167,000005C –19–03APR02–1/1
Diagnostic trouble code BIF 301143.31 is intended in the controller’s error memory. It is intended only as
211
BIF only to provide information. It indicates the remaining information for the operator
52 preheat time. This diagnostic trouble code is not stored
LX16167,000005D –19–03APR02–1/1
211
Diagnostics ECU
1
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000604 –19–01SEP03–3/4
LX25546,0000604 –19–01SEP03–4/4
211
Diagnostics ECU
5
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000606 –19–01SEP03–3/4
LX25546,0000606 –19–01SEP03–4/4
211
Diagnostics ECU
9
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000607 –19–01SEP03–3/4
LX25546,0000607 –19–01SEP03–4/4
211
Diagnostics ECU
13
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000608 –19–01SEP03–3/4
Diagnostics
211
ECU
NOTE: Take note of the processing procedures of 17
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000609 –19–01SEP03–1/2
211
Diagnostics ECU
19
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,000060A –19–01SEP03–3/4
LX25546,000060A –19–01SEP03–4/4
211
Diagnostics ECU
23
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,000060B –19–01SEP03–3/4
LX25546,000060B –19–01SEP03–4/4
Diagnostics
LX25546,000060C –19–01SEP03–1/1
211
Diagnostics ECU
27
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
LX25546,000060D –19–01SEP03–1/1
211
ECU Diagnostics
28
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
LX25546,000060E –19–01SEP03–1/1
211
Diagnostics ECU
29
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
LX25546,000060F –19–01SEP03–2/2
211
Diagnostics ECU
31
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
LX25546,0000610 –19–01SEP03–2/2
211
Diagnostics ECU
33
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000611 –19–01SEP03–1/2
211
Diagnostics ECU
35
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000612 –19–01SEP03–1/2
211
Diagnostics ECU
37
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000613 –19–01SEP03–1/2
Diagnostics
LX25546,0000614 –19–01SEP03–1/1
211
Diagnostics ECU
39
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
LX25546,0000615 –19–01SEP03–2/2
211
Diagnostics ECU
41
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
LX25546,0000616 –19–10NOV03–2/2
Diagnostics
211
ECU
NOTE: Take note of the processing procedures of 43
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000617 –19–01SEP03–1/2
LX25546,0000617 –19–01SEP03–2/2
211
Diagnostics ECU
45
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
LX25546,0000618 –19–01SEP03–2/2
211
Diagnostics ECU
47
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
LX25546,0000619 –19–01SEP03–2/2
211
Diagnostics ECU
49
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
LX25546,000061A –19–01SEP03–2/2
211
Diagnostics ECU
51
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
LX25546,000061B –19–01SEP03–2/2
211
Diagnostics ECU
53
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,000061C –19–01SEP03–1/2
LX25546,000061C –19–01SEP03–2/2
211
Diagnostics ECU
55
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,000061D –19–01SEP03–1/2
LX25546,000061D –19–01SEP03–2/2
211
Diagnostics ECU
57
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,000061E –19–01SEP03–1/2
LX25546,000061E –19–01SEP03–2/2
211
Diagnostics ECU
59
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,000061F –19–01SEP03–2/3
LX25546,000061F –19–01SEP03–3/3
211
ECU Diagnostics
62
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000620 –19–01SEP03–3/4
LX25546,0000620 –19–01SEP03–4/4
211
ECU Diagnostics
66
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000621 –19–01SEP03–3/4
LX25546,0000621 –19–01SEP03–4/4
211
ECU Diagnostics
70
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000622 –19–01SEP03–2/3
LX25546,0000622 –19–01SEP03–3/3
211
Diagnostics ECU
73
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000623 –19–01SEP03–2/3
LX25546,0000623 –19–01SEP03–3/3
Diagnostics
211
ECU
76 NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000626 –19–01SEP03–2/3
LX25546,0000626 –19–01SEP03–3/3
211
Diagnostics ECU
79
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000627 –19–01SEP03–1/2
LX25546,0000627 –19–01SEP03–2/2
211
Diagnostics ECU
81
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
LX25546,0000628 –19–01SEP03–1/1
211
ECU Diagnostics
82
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000629 –19–01SEP03–1/2
LX25546,0000629 –19–01SEP03–2/2
211
ECU Diagnostics
84
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,000062A –19–01SEP03–1/2
LX25546,000062A –19–01SEP03–2/2
211
ECU Diagnostics
86
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
LX25546,000062B –19–01SEP03–1/1
211
Diagnostics ECU
87
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,000062C –19–01SEP03–2/3
LX25546,000062C –19–01SEP03–3/3
211
ECU Diagnostics
90
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
LX25546,000062D –19–01SEP03–1/1
Diagnostics
211
ECU
NOTE: Take note of the processing procedures of 91
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,000062E –19–01SEP03–1/2
LX25546,000062E –19–01SEP03–2/2
Diagnostics
211
ECU
NOTE: Take note of the processing procedures of 93
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,000062F –19–01SEP03–3/4
Diagnostics
LX25546,0000630 –19–01SEP03–1/1
211
Diagnostics ECU
97
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000631 –19–01SEP03–2/3
LX25546,0000631 –19–01SEP03–3/3
211
ECU Diagnostics
,100
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000632 –19–01SEP03–1/2
211
ECU Diagnostics
,102
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000633 –19–01SEP03–1/2
211
ECU Diagnostics
,104
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000634 –19–01SEP03–1/2
LX25546,0000634 –19–01SEP03–2/2
211
ECU Diagnostics
,106
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000635 –19–01SEP03–1/2
211
ECU Diagnostics
,108
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000636 –19–01SEP03–1/2
Diagnostics
LX25546,0000637 –19–01SEP03–1/1
Diagnostics
211
ECU
,110 NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000638 –19–01SEP03–2/3
LX25546,0000638 –19–01SEP03–3/3
211
Diagnostics ECU
,113
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
LX25546,0000639 –19–01SEP03–1/1
Diagnostics
211
ECU
,114 NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
LX25546,000063A –19–01SEP03–1/1
211
Diagnostics ECU
,115
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
LX25546,000063B –19–01SEP03–1/1
211
ECU Diagnostics
,116
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
LX25546,000063C –19–01SEP03–2/2
211
ECU Diagnostics
,118
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
LX25546,000063D –19–01SEP03–2/2
211
ECU Diagnostics
,120
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
LX25546,000063E –19–01SEP03–2/2
Diagnostics
211
ECU
,122 NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,000063F –19–01SEP03–2/3
LX25546,000063F –19–01SEP03–3/3
211
Diagnostics ECU
,125
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000640 –19–01SEP03–1/2
211
Diagnostics ECU
,127
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
LX25546,0000641 –19–01SEP03–2/2
211
Diagnostics ECU
,129
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000642 –19–01SEP03–2/3
LX25546,0000642 –19–01SEP03–3/3
211
ECU Diagnostics
,132
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000644 –19–01SEP03–1/2
211
ECU Diagnostics
,134
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000645 –19–01SEP03–1/2
211
ECU Diagnostics
,136
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000646 –19–01SEP03–1/2
211
ECU Diagnostics
,138
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000647 –19–01SEP03–1/2
211
ECU Diagnostics
,140
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000648 –19–01SEP03–1/2
211
ECU Diagnostics
,142
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000649 –19–01SEP03–1/2
211
ECU Diagnostics
,144
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,000064A –19–01SEP03–1/2
211
ECU Diagnostics
,146
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,000064B –19–01SEP03–1/2
211
ECU Diagnostics
,148
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,000064C –19–01SEP03–1/2
211
ECU Diagnostics
,150
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,000064D –19–01SEP03–1/2
211
ECU Diagnostics
,152
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,000064E –19–01SEP03–1/2
211
ECU Diagnostics
,154
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,000064F –19–01SEP03–1/2
211
ECU Diagnostics
,156
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000650 –19–01SEP03–1/2
211
ECU Diagnostics
,158
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000651 –19–01SEP03–1/2
211
ECU Diagnostics
,160
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000652 –19–01SEP03–1/2
211
ECU Diagnostics
,162
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000653 –19–01SEP03–1/2
211
ECU Diagnostics
,164
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000654 –19–01SEP03–1/2
211
ECU Diagnostics
,166
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000655 –19–01SEP03–1/2
211
ECU Diagnostics
,168
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000656 –19–01SEP03–1/2
211
ECU Diagnostics
,170
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000657 –19–01SEP03–1/2
211
ECU Diagnostics
,172
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
LX25546,0000658 –19–01SEP03–2/2
Diagnostics
211
ECU
,174 NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
LX25546,0000659 –19–01SEP03–2/2
211
ECU Diagnostics
,176
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
LX25546,000065A –19–01SEP03–2/2
211
ECU Diagnostics
,178
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
LX25546,000065B –19–01SEP03–2/2
Diagnostics
211
ECU
,180 NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
LX25546,000065C –19–01SEP03–1/1
211
Diagnostics ECU
,181
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
LX25546,000065D –19–01SEP03–1/1
211
ECU Diagnostics
,182
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
LX25546,000065E –19–01SEP03–1/1