Optiflux 2000

OPTIFLUX 2000 Technical Datasheet
Electromagnetic flow sensor

• For all water and waste water applications
• Wide range of approvals for potable water
• Robust, fully welded construction
The documentation is only complete when used in combination with the relevant
documentation for the signal converter.
© KROHNE 02/2012 - 4000086803 - TD OPTIFLUX 2000 R07 en

CONTENTS OPTIFLUX 2000
1 Product features 3
1.1 Solution for the water and wastewater industry ............................................................. 3

1.2 Features............................................................................................................................ 5
1.3 Measuring principle.......................................................................................................... 7
2 Technical data 8
2.1 Technical data................................................................................................................... 8

2.2 Legal metrology.............................................................................................................. 14
2.2.1 OIML R49 ............................................................................................................................... 14
2.2.2 MID Annex MI-001................................................................................................................. 16
2.3 Measuring accuracy ....................................................................................................... 19
2.4 Vacuum load ................................................................................................................... 20
2.5 Dimensions and weights ................................................................................................ 21
3 Installation 24
3.1 Notes on installation ...................................................................................................... 24

3.2 Intended use ................................................................................................................... 24
3.3 Installation conditions .................................................................................................... 24
3.3.1 Inlet and outlet ...................................................................................................................... 24
3.3.2 Mounting position.................................................................................................................. 25
3.3.3 Flange deviation .................................................................................................................... 25
3.3.4 T-section ............................................................................................................................... 25
3.3.5 Vibration ................................................................................................................................ 26
3.3.6 Magnetic field........................................................................................................................ 26
3.3.7 Bends .................................................................................................................................... 26
3.3.8 Open discharge ..................................................................................................................... 27
3.3.9 Control valve ......................................................................................................................... 27
3.3.10 Air venting ........................................................................................................................... 28
3.3.11 Pump ................................................................................................................................... 28
3.4 Mounting ......................................................................................................................... 29
3.4.1 Torques and pressures......................................................................................................... 29
4 Electrical connections 32
4.1 Safety instructions.......................................................................................................... 32

4.2 Grounding ....................................................................................................................... 32
4.3 Virtual reference for IFC 300 (C, W and F version) ........................................................ 34
4.4 Connection diagrams ..................................................................................................... 34
5 Notes 35
2 www.krohne.com 02/2012 - 4000086803 - TD OPTIFLUX 2000 R07 en

OPTIFLUX 2000 PRODUCT FEATURES 1
1.1 Solution for the water and wastewater industry

The OPTIFLUX 2000 electromagnetic flow sensor is the specifially develloped for water and
waste water applications. Its long-term reliability and durability make it the ideal flow sensor for
the water industry for measuring abstraction water, drinking water, waste water, sewage and
effluent. The sensor has the widest diameter range available in the market: from DN25 up to
DN3000.
1 Robust fully welded construction

2 Installation length to ISO 13359
3 PP, PO and hard rubber liners
02/2012 - 4000086803 - TD OPTIFLUX 2000 R07 en www.krohne.com 3

1 PRODUCT FEATURES OPTIFLUX 2000
Highlights
• Drinking water approvals including KTW, KIWA, ACS, DVGW, NSF
• Suitable for subsoil installation and constant flooding (IP68)
• Bi-directional flow metering
• Compliant with requirements for custody transfer
(MID MI-001, OIML R49, ISO 4064, EN 14154)
• Standard in house wet calibration of sensors up to diameter DN3000
• Easy installation and commissioning
• No grounding rings required (with Virtual Reference option on IFC 300)
• Rugged liners suitable for all water and waste water applications
• In-situ verification with MagCheck
• Extensive diagnostic capabilities
• Maintenance-free
• Proven and unsurpassed lifetime
Industries
• Water
• Waste water
• Pulp & Paper
• Minerals & Mining
• Iron, Steel & Metals
• Power
Applications
• Water abstraction
• Water purification and desalination
• Drinking water distribution networks
• Revenue metering or billing
• Leakage detection
• Irrigation
• Industry water
• Cooling water
• Waste water
• Sewage and sludge
• Sea water

1.2 Features
The solution for the water and wastewater industry
Maintenance free
The OPTIFLUX 2000 is designed to meet the
demands for all water and waste water applications
including groundwater, potable water, waste water,
sludge and sewage, industry water and salt water.
The OPTIFLUX 2000 has a field proven and
unsurpassed lifetime assured by the fully welded
housing, full bore pipe construction, absence of
moving parts and wear resistant liner materials.
Easy installation
Fitting the OPTIFLUX 2000 is easy with the flanged
design and standard ISO insertion lengths. But
alternative lengths are also possible and can be
offered on request. To further ease the operation,
the OPTIFLUX 2000 can be installed without filters
and straighteners. Even grounding rings are not
required with the patented Virtual Reference option
on the IFC 300 converter. Installation in
measurement chambers subject to (constant)
flooding is possible with the IP68 rated version. The
chambers can even be completely surpassed if the
IP68 version is combined with our special subsoil
coating, allowing the OPTIFLUX 2000 to be installed
directly in the ground.

1 PRODUCT FEATURES OPTIFLUX 2000
Custody transfer
In combination with the IFC 300 converter the
OPTIFLUX 2000 can be used for custody transfer
applications. It meets the requirements of OIML R49
and can be verified according to Annex MI-001 of the
Measuring Instruments Directive (MID). All water
meters for legal metrology purposes in Europe
require certification under the MID. The EC type
examination certificate for the OPTIFLUX 2300 is
valid for the compact and the remote version and
applies for forward and reverse flow.
All flowmeters are wet calibrated by direct volume
comparison at our officially certified calibration
facilities. The performance of every OPTIFLUX 2000
is defined and documented in a calibration
certificate.

1.3 Measuring principle

An electrically conductive fluid flows inside an electrically insulated pipe through a magnetic
field. This magnetic field is generated by a current, flowing through a pair of field coils. Inside of
the fluid, a voltage U is generated:
U=v*k*B*D
in which:
v = mean flow velocity
k = factor correcting for geometry
B = magnetic field strength
D = inner diameter of flow meter
The signal voltage U is picked off by electrodes and is proportional to the mean flow velocity v
and thus the flow rate q. A signal converter is used to amplify the signal voltage, filter it and
convert it into signals for totalising, recording and output processing.
1 Induced voltage (proportional to flow velocity)

2 Electrodes
3 Magnetic field
4 Field coils

2 TECHNICAL DATA OPTIFLUX 2000
2.1 Technical data

• The following data is provided for general applications. If you require data that is more
relevant to your specific application, please contact us or your local representative.
• Additional information (certificates, special tools, software,...) and complete product
documentation can be downloaded free of charge from the website (Download Center).
Measuring system
Measuring principle Faraday's law of induction
Application range Electrically conductive fluids
Measured value
Primary measured value Flow velocity
Secondary measured Volume flow
value
Design
Features Fully welded maintenance-free sensor.
Large diameter range DN25...3000
Rugged liners approved for drinking water.
Large standard range but also available in customer specific diameter,
length and pressure rating.
Modular construction The measurement system consists of a flow sensor and a signal converter. It
is available as compact and as separate version. More information about the
signal converter can be found in the relevant documentation.
Compact version With IFC 100 converter: OPTIFLUX 2100 C
With IFC 300 converter: OPTIFLUX 2300 C
Remote version In wall (W) mount version with IFC 100 converter: OPTIFLUX 2100 W
In field (F), wall (W) or rack (R) mount version with IFC 300 converter:
OPTIFLUX 2300 F, W or R
Nominal diameter With IFC 100 converter: DN25...1200 / 1…48"
With IFC 300 converter: DN25...3000 / 1…120"

OPTIFLUX 2000 TECHNICAL DATA 2
Measuring accuracy
Reference conditions Flow conditions similar to EN 29104
Temperature: +10...+30°C / +50...+86°F
Electrical conductivity: ≥ 300 μS/cm
Maximum measuring IFC 100: down to 0.3% of the measured value ±1 mm/s
error
IFC 300: down to 0.2% of the measured value ±1 mm/s
The maximum measuring error depends on the installation conditions.
For detailed information refer to Measuring accuracy on page 19.
Repeatability ±0.1% of MV, minimum 1 mm/s
Calibration / Verification Standard:
Each meter is standard calibrated by a direct volume comparison.
Optional:
Verification to Measurement Instrument Directive (MID), Annex MI-001.
Standard: Verification at Ratio (Q3/Q1) = 80, Q3 ≥ 2 m/s
Optional: Verification at Ratio (Q3/Q1) > 80 on request
Only in combination with the IFC 300 signal converter.
MID Annex MI-001 EC-Type examination certificate to MID Annex MI-001
(Directive 2004/22/EC)
Diameter range: DN25...500
Forward and reverse (bi-directional) flow
Orientation: any
Liquid temperature range: +0.1°C / 50°C
For detailed information refer to Legal metrology on page 14.
OIML R49 Certificate of conformity to OIML R49
Diameter range Class 1: DN80...500
Class 2: DN25...50
Forward and reverse (bi-directional) flow
Orientation: any
Liquid temperature range: +0.1°C / 50°C
For detailed information refer to Legal metrology on page 14.

Operating conditions
Temperature
For Ex versions different temperatures are valid. Please refer to the relevant
Ex documentation for details.
Process temperature Hard rubber liner: -5...+80°C / 23...+176°F
Polypropylene liner: -5...+90°C / 23...+194°F
Polyolefin liner: -5...+80°C / 23...+176°F
Ambient temperature Standard (with aluminium converter housing):
-40…+65°C / -40…+149°F
Protect electronics against self-heating at ambient temperatures above
55°C
Option (with stainless steel converter housing):
-40...+55°C / -40…+130°F
Storage temperature -50...+70°C / -58...+158°F
Measurement range -12...+12 m/s / -40...+40 ft/s
Pressure
EN 1092-1 DN2200...3000: PN 2.5
DN1200...2000: PN 6
DN200...1000: PN 10
DN65 and DN100...150: PN 16
DN25...50 and DN80: PN 40
Other pressures on request
ASME B16.5 1...24": 150 & 300 lb RF
JIS DN50...1000 / 2...40": 10 K
DN25...40 / 1...1½": 20 K
AWWA Option:
(class B or D FF)
DN700...1000 / 28...40": ≤ 10 bar / 145 psi
DN1200...2000 / 48...80": ≤ 6 bar / 87 psi
Vacuum load For detailed information refer to Vacuum load on page 20.
Pressure loss Negligible
Chemical properties
Physical condition Electrically conductive liquids
Electrical conductivity Standard: ≥ 5 µS/cm
Demineralized water: ≥ 20 µS/cm
Permissible gas content IFC 100: ≤ 3%
(volume)
IFC 300: ≤ 5%
Permissible solid content IFC 100: ≤ 10%
(volume)
IFC 300: ≤ 70%

Installation conditions
Installation Assure that the flow sensor is always fully filled.
For detailed information refer to Installation on page 24.
Flow direction Forward and reverse
Arrow on flow sensor indicates flow direction.
Inlet run ≥ 5 DN
Outlet run ≥ 2 DN
Dimensions and weights For detailed information refer to Dimensions and weights on page 21.
Materials
Sensor housing Sheet steel
Other materials on request
Measuring tube Austenitic stainless steel
Flanges Carbon steel
Liner Standard:
DN25...150 / 1...6": polypropylene
DN200...3000 / 8...120": hard rubber
Option:
DN25...150 / 1...6": hard rubber
DN200...1000 / 8...40": polyolefin
Protective coating On exterior of the meter: flanges, housing, signal converter (compact
version) and / or connection box (field version)
Standard: polyurethane coating
Option: subsoil coating, offshore coating
Connection box Only for remote versions
Standard: die-cast aluminium
Option: stainless steel
Measuring electrodes Standard: Hastelloy® C
Option: stainless steel, titanium
Grounding rings Standard: stainless steel
Option: Hastelloy® C, titanium, tantalum
Grounding rings can be omitted with virtual reference option for the
IFC 300 signal converter.
Reference electrode Standard: Hastelloy® C
(optional)
Option: stainless steel, titanium

Process connections
Flange
EN 1092-1 DN25...3000 in PN 2.5...40
ASME 1…24" in 150 & 300 lb RF
JIS DN25…1000 in 10...20 K
AWWA DN700...2000 in 6...10 bar
Design of gasket surface RF
Other sizes or pressure ratings on request.
Electrical connections
For full details, including power supply and power consumption etc., see
technical datasheet of the relevant signal converter.
Signal cable (remote versions only)
Type A (DS) In combination with the IFC 100 and IFC 300 signal converter
Standard cable, double shielded.
Max. length: 600 m / 1950 ft (dep. on electrical conductivity and measuring
sensor).
For detailed information refer to the documentation of the relevant signal
converter.
Type B (BTS) Only in combination with the IFC 300 signal converter
Optional cable, triple shielded.
Max. length: 600 m / 1950 ft (dep. on electrical conductivity and measuring
sensor).
For detailed information refer to the documentation of the relevant signal
converter.
I/O For full details of I/O options, including data streams and protocols, see
technical datasheet of the relevant signal converter.
Approvals and certificates

CE
This device fulfils the statutory requirements of the EC directives. The
manufacturer certifies successful testing of the product by applying the CE
mark.
Electromagnetic Directive: 2004/108/EC, NAMUR NE21/04
compatibility
Harmonized standard: EN 61326-1 : 2006
Low voltage directive Directive: 2006/95/EC
Harmonized standard: EN 61010 : 2001
Pressure equipment Directive: 97/23/EC
directive
Category I, II, III or SEP
Fluid group 1
Production module H

Hazardous areas
ATEX Please check the relevant Ex documentation for details.
Compact version with IFC 100 signal converter
II 2 GD
Compact version with IFC 300 signal converter
II 2 GD or II 2(1) GD
Remote version
II 2 GD
FM In combination with IFC 300 signal converter
Class I, Div. 2, Groups A, B, C and D
Class II, Div. 2, Groups F and G
Class III, Div. 2, Groups F and G
CSA In combination with IFC 300 signal converter
Class I, Div. 2, Groups A, B, C and D
Class II, Div. 2, Groups F and G
NEPSI GYJ05234 / GYJ05237
Ex me ia IIC T6...T3
Ex de ia II T6...T3
Ex qe ia IIC T6...T3
Ex e ia IIC T6...T3
Other approvals and standards
Custody transfer Only in combination with the IFC 300 signal converter.
MID Annex MI-001 type examination certificate
OIML R49 certificate of conformity
Conformity with ISO 4064 and EN 14154
Drinking water approvals Hard rubber liner: NSF / ANSI standard 61
Polypropylene liner: ACS, KIWA, KTW, NSF / ANSI standard 61, WRAS
Polyolefin liner: ACS, KTW, DVGW-W270, WRAS (in preparation)
Protection category acc. Standard:
to IEC 529 / EN 60529
IP66 / 67 (NEMA 4/4X/6)
Option:
IP68 (NEMA 6P)
IP68 is only available for separate design and with a stainless steel
connection box.
Shock test IEC 68-2-27
30 g for 18 ms
Vibration test IEC 68-2-64
f = 20 - 2000 Hz, rms = 4.5 g, t = 30 min.

2.2 Legal metrology

OIML R49 and MID Annex MI-001 is only available in combination with the IFC 300 signal
converter!
2.2.1 OIML R49

The OPTIFLUX 2000 has a certificate of conformity with the international recommendation
OIML R49. The certificate has been issued by NMi (Dutch board of weight and measures).
The OIML R49 recommendation (2006) concerns water meters intended for the metering of cold
potable and hot water. The measuring range of the flowmeter is determined by Q3
(nominal flow rate) and R (ratio).
The OPTIFLUX 2000 meets the requirements for water meters of accuracy class 1 and 2.
• For accuracy class 1, the maximum permissible error for water meters is ±1% for the upper
flow rate zone and ±3% for the lower flow rate zones.
• For accuracy class 2, the maximum permissible error for water meters is ±2% for the upper
flow rate zone and ±5% for the lower flow rate zones.
According to OIML R49, accuracy class 1 designation shall be applied only to flowmeter with
Q3 ≥ 100 m3/h.
Q1 = Q3 / R
Q2 = Q1 * 1.6
Q3 = Q1 * R
Q4 = Q3 * 1.25
Figure 2-1: ISO flow rates added to figure as comparison towards OIML
X: Flow rate
Y [%]: Maximum measuring error
1 ±3% for class 1, ±5% for class 2 devices
2 ±1% for class 1, ±2% for class 2 devices

OIML R49 Class 1

DN Span Flow rate [m3/h]
(R)
Minimum Q1 Transitional Q2 Permanent Q3 Overload Q4
80 640 0.25 0.40 160 200.0
100 625 0.40 0.60 250 312.5
150 667 0.60 1.00 400 500.0
250 1000 1.60 2.60 1600 2000.0
500 500 12.60 20.20 6300 7875.0
OIML R49 Class 2

DN Span Flow rate [m3/h]
(R)
25 400 0.040 0.064 16 20.0
50 400 0.100 0.160 40 50.0

2.2.2 MID Annex MI-001

All new designs of water meters that are to be used for legal purposes in Europe require
certification under the Measurement Instrument Directive (MID) 2004/22/EC.
Annex MI-001 of the MID applies to water meters intended for the measurement of volume of
clean, cold or heated water in residential, commercial and light industrial use. An EC-type
examination certificate is valid in all countries of the European Union.
The OPTIFLUX 2300 has an EC-type examination certificate and can be verified to the MID Annex
MI-001 for water meters with diameter DN25...DN300. The conformity assessment procedure
followed for OPTIFLUX 2300 is Module B (Type Examination) and Module D (Quality Assurance of
the Production Process).
The maximim permissible error on volumes delivered between Q2 (transitional) flow rate and Q4
(overload) flow rate is ±2%.
The maximum permissible error on volumes delivered between Q1 (minimum) flow rate and Q2
(transitional) flow rate is ±5%.
Q1 = Q3 / R
Q2 = Q1 * 1.6
Q3 = Q1 * R
Q4 = Q3 * 1.25
Figure 2-2: ISO flow rates added to figure as comparison towards MID
X: Flow rate
Y [%]: Maximum measuring error

MI-001 certified flow characteristics

DN Span (R) Flow rate [m3/h]
Q3 / Q1
25 400 0.040 0.064 16 20.0
32 400 0.063 0.100 25 31.3
40 400 0.063 0.100 25 31.3
50 400 0.100 0.160 40 50.0
65 625 0.160 0.256 100 125.0
80 640 0.250 0.400 160 200.0
100 625 0.400 0.640 250 312.5
125 667 0.600 0.960 400 500.0
150 667 0.600 0.960 400 500.0
200 1000 1.000 1.600 1000 1250.0
250 1000 1.600 2.560 1600 2000.0
300 1000 2.500 4.000 2500 3125.0
350 500 5.000 8.000 2500 3125.0
400 500 8.000 12.800 4000 5000.0
450 500 8.000 12.800 4000 5000.0
500 500 12.600 20.160 6300 7875.0

Verification to MI-001 is carried out at the following values for R, Q1, Q2 and Q3.
Verification at other values for R and Q3 available on request.
Verification to MI-001
DN Span (R) Flow rate [m3/h]
Q3 / Q1
Q1 Q2 Q3
25 80 0.050 0.080 4
32 80 0.125 0.200 10
40 80 0.125 0.200 10
50 80 0.200 0.320 16
65 80 0.313 0.500 25
80 80 0.500 0.800 40
100 80 0.788 1.260 63
125 80 1.250 2.000 100
150 80 2.000 3.200 160
200 80 3.125 5.000 250
250 80 5.000 8.000 400
300 80 7.875 12.600 630
350 80 12.500 20.000 1000
400 80 12.500 20.000 1000
450 80 20.000 32.000 1600
500 80 20.000 32.000 1600

2.3 Measuring accuracy

Each flowmeter is standard wet calibrated under reference conditions by direct volume
comparison. The performance of the flowmeter is defined and documented in an individual water
meter calibration certificate.
Reference conditions
• Medium: water
• Temperature: +10...30°C / +50...86°F
• Operating pressure: 1 bar / 14.5 psi
• Inlet section: ≥ 5 DN
Figure 2-3: Flow velocity vs. accuracy

X [m/s] : flow velocity
Y [%]: deviation from the actual measured value (mv)
In combination with IFC 300 signal converter Accuracy Curve

DN25...1600 / 1...64" 0.2% of mv + 1 mm/s 1
DN1600...3000 / > 64" 0.3% of mv + 2 mm/s 3
In combination with IFC 100 signal converter Accuracy Curve

DN25...1200 / 1...48" 0.3% of mv + 1 mm/s 2

2.4 Vacuum load
Diameter Vacuum load in mbar abs. at a process temperature of
[mm] 20ºC 40ºC 60ºC 80ºC

Hard rubber
DN200...300 250 250 400 400
DN350...1000 500 500 600 600
DN1200...3000 600 600 750 750
Polypropylene
DN25...150 250 250 400 400
Polyolefin
DN200...1000 0 0 0 0
Diameter Vacuum load in psia at process temperature of
[inches] 68ºF 104ºF 140ºF 176ºF

Hard rubber
8...12" 3.6 3.6 5.8 5.8
14...40" 7.3 7.3 8.7 8.7
48...120" 8.7 8.7 10.9 10.9
Polypropylene
1...6" 3.6 3.6 5.8 5.8
Polyolefin
8...40" 0 0 0 0

2.5 Dimensions and weights
Remote version a = 77 mm / 3.1"

b = 139 mm / 5.5" 1
c = 106 mm / 4.2"
Total height = H + a
Compact version with a = 155 mm / 6,1"

IFC 300
b = 230 mm / 9.1" 1
c = 260 mm / 10.2"
Compact version with a = 82 mm / 3.2"

IFC 100 (0°)
(0 )
b = 161 mm / 6.3"
c = 257 mm / 10.1" 1
Compact version with a = 186 mm / 7.3"

IFC 100 (45°)
(45 )
b = 161 mm / 6.3"
c = 184 mm / 2.7" 1
1 The value may vary depending on the used cable glands.

• All data given in the following tables are based on standard versions of the sensor only.
• Especially for smaller nominal sizes of the sensor, the converter can be bigger than the
sensor.
• Note that for other pressure ratings than mentioned, the dimensions may be different.
• For full information on converter dimensions see relevant documentation.
EN 1092-1
Nominal Dimensions [mm] Approx.
size DN weight
[mm] Standard ISO Insertion H W [kg]
length length
25 150 200 140 115 5
32 150 200 157 140 6
40 150 200 166 150 7
50 200 200 186 165 11
65 200 200 200 185 9
80 200 200 209 200 14
100 250 250 237 220 15
125 250 250 266 250 19
150 300 300 300 285 27
200 350 350 361 340 34
250 400 450 408 395 48
300 500 500 458 445 58
350 500 550 510 505 78
400 600 600 568 565 101
450 600 - 618 615 111
500 600 - 671 670 130
600 600 - 781 780 165
700 700 - 898 895 248
800 800 - 1012 1015 331
900 900 - 1114 1115 430
1000 1000 - 1225 1230 507
1200 1200 - 1417 1405 555
1400 1400 - 1619 1630 765
1600 1600 - 1819 1830 1035
1800 1800 - 2027 2045 1470
2000 2000 - 2259 2265 1860

ASME B16.5 / 150 lb flanges

Nominal size Dimensions [inches] Approx. weight
[inches] [lb]
L H W
1" 5.91 5.39 4.25 7
1½" 5.91 6.10 5.00 11
2" 7.87 7.05 5.98 18
3" 7.87 8.03 7.50 26
4" 9.84 9.49 9.00 44
5" 9.84 10.55 10.00 49
6" 11.81 11.69 11.00 64
8" 13.78 14.25 13.50 95
10" 15.75 16.30 16.00 143
12" 19.69 18.78 19.00 207
14" 27.56 20.67 21.00 284
16" 31.50 22.95 23.50 364
18" 31.50 24.72 25.00 410
20" 31.50 26.97 27.50 492
24" 31.50 31.38 32.00 675
ASME B16.5 / 300 lb flanges

Nominal size Dimensions [inches] Approx. weight
[inches] [lb]
L H W
1" 5.91 5.71 4.87 11
1½" 7.87 6.65 6.13 13
2" 9.84 7.32 6.50 22
3" 9.84 8.43 8.25 31
4" 11.81 10.00 10.00 44
6" 12.60 12.44 12.50 73
8" 15.75 15.04 15.00 157
10" 19.69 17.05 17.50 247
12" 23.62 20.00 20.50 375
14" 27.56 21.65 23.00 474
16" 31.50 23.98 25.50 639
20" 31.50 28.46 30.50 937
24" 31.50 33.39 36.00 1345

3 INSTALLATION OPTIFLUX 2000
3.1 Notes on installation

Inspect the cartons carefully for damages or signs of rough handling. Report damage to the
carrier and to the local office of the manufacturer.
Do a check of the packing list to make sure that you have all the elements given in the order.
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.
3.2 Intended use

Responsibility for the use of the measuring devices with regard to suitability, intended use and
corrosion resistance of the used materials against the measured fluid lies solely with the
operator.
The manufacturer is not liable for any damage resulting from improper use or use for other than
the intended purpose.
The OPTIFLUX 2000 is designed exclusively to measure the flow of electrically conductive, liquid
media.
If the device is not used according to the operating conditions (refer to chapter Technical data),
the intended protection could be affected.
3.3 Installation conditions

3.3.1 Inlet and outlet
Figure 3-1: Recommended inlet and outlet

1 ≥ 5 DN
2 ≥ 2 DN

OPTIFLUX 2000 INSTALLATION 3
3.3.2 Mounting position
Figure 3-2: Mounting position
3.3.3 Flange deviation

Max. permissible deviation of pipe flange faces:
Lmax - Lmin ≤ 0.5 mm / 0.02"
Figure 3-3: Flange deviation

1 Lmax
2 Lmin
3.3.4 T-section
Figure 3-4: Distance behind a T-section

1 ≥ 10 DN

3.3.5 Vibration
Figure 3-5: Avoid vibrations
3.3.6 Magnetic field
Figure 3-6: Avoid magnetic fields
3.3.7 Bends
Figure 3-7: Installation in bending pipes

Figure 3-8: Installation in bending pipes
3.3.8 Open discharge
Figure 3-9: Installation in front of an open discharge
3.3.9 Control valve
Figure 3-10: Installation in front of a control valve

3.3.10 Air venting
Figure 3-11: Air venting

1 ≥5m
2 Air ventilation point
3.3.11 Pump
Figure 3-12: Installation behind a pump

3.4 Mounting
3.4.1 Torques and pressures
The maximum pressure and torques values for the flowmeter are theoretical and calculated for
optimum conditions and use with carbon steel flanges.
Figure 3-13: Tightening of bolts
Tightening of bolts
• Always tighten the bolts uniformely and in diagonally opposite sequence.
• Do not exceed the maximum torque value.
• Step 1: Apply approx. 50% of max. torque given in table.
• Step 2: Apply approx. 80% of max. torque given in table.
• Step 3: Apply 100% of max. torque given in table.

Nominal size Pressure Bolts Max. torque [Nm] 1

DN [mm] rating
Polyolefin Polypropylene Hard rubber
25 PN 40 4 × M 12 - 22 11
32 PN 40 4 × M 16 - 37 19
40 PN 40 4 × M 16 - 43 25
50 PN 40 4 × M 16 - 55 31
65 PN 16 4 × M 16 - 51 42
65 PN 40 8 × M 16 - 38 21
80 PN 40 8 × M 16 - 47 25
100 PN 16 8 × M 16 - 39 30
125 PN 16 8 × M 16 - 53 40
150 PN 16 8 × M 20 - 68 47
200 PN 10 8 × M 20 68 - 68
200 PN 16 12 × M 20 45 - 45
250 PN 10 12 × M 20 65 - 65
250 PN 16 12 × M 24 78 - 78
300 PN 10 12 × M 20 76 - 76
300 PN 16 12 × M 24 105 - 105
350 PN 10 16 × M 20 75 - 75
400 PN 10 16 × M 24 104 - 104
450 PN 10 20 × M 24 93 - 93
500 PN 10 20 × M 24 107 - 107
600 PN 10 20 × M 27 138 - 138
700 PN 10 24 × M 27 163 - 163
800 PN 10 24 × M 30 219 - 219
900 PN 10 28 × M 30 205 - 205
1000 PN 10 28 × M 33 261 - 261
1 The specified torque values are dependent on variables (temperature, bolt material, gasket material,
lubricants, etc.) which are not within the control of the manufacturer. Therefore these values should be
regarded as indicative only.
Other sizes / pressure ratings on request.

Nominal size Flange class Bolts Max. torque [lbf.ft] 1

[inches] [lb]
Polyolefin Polypropylene Hard rubber
1 150 4 × 1/2" - 6.7 3.2
1 1/2 150 4 × 1/2" - 13 9
2 150 4 × 5/8" - 24 17
3 150 4 × 5/8" - 43 29
4 150 8 × 5/8" - 34 23
6 150 8 × 3/4" - 61 38
8 150 8 × 3/4" 51 - 51
10 150 12 × 7/8" 58 - 58
12 150 12 × 7/8" 77 - 77
14 150 12 × 1" 69 - 69
16 150 16 × 1" 67 - 67
18 150 16 × 1 1/8" 105 - 105
20 150 20 × 1 1/8" 94 - 94
24 150 20 × 1 1/4" 133 - 133
1 The specified torque values are dependent on variables (temperature, bolt material, gasket material,
lubricants, etc.) which are not within the control of the manufacturer. Therefore these values should be
regarded as indicative only.
Other sizes / pressure ratings on request.

4 ELECTRICAL CONNECTIONS OPTIFLUX 2000
4.1 Safety instructions

All work on the electrical connections may only be carried out with the power disconnected. Take
note of the voltage data on the nameplate!
Observe the national regulations for electrical installations!
Observe without fail the local occupational health and safety regulations. Any work done on the
electrical components of the measuring device may only be carried out by properly trained
specialists.
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.
4.2 Grounding
The device must be grounded in accordance with regulations in order to protect personnel
against electric shocks.
Figure 4-1: Grounding

1 Metal pipelines, not internally coated. Grounding without grounding rings.
2 Metal pipelines with internal coating and non-conductive pipelines. Grounding with grounding rings.

OPTIFLUX 2000 ELECTRICAL CONNECTIONS 4
Figure 4-2: Different types of grounding rings

1 Grounding ring number 1
Grounding ring number 1:

• 3 mm / 0.1" thick (tantalum: 0.5 mm / 0.02")

• 3 mm / 0.1" thick
• Prevents damage to the flanges during transport and installation
• Especially for flow sensors with PTFE liner

• 3 mm / 0.1" thick
• With cylindrical neck (length 30 mm / 1.25" for DN10...150 / 3/8...6")
• Prevents damage to the liner when abrasive liquids are used

4 ELECTRICAL CONNECTIONS OPTIFLUX 2000
4.3 Virtual reference for IFC 300 (C, W and F version)

The virtual reference option on the IFC 300 flow converter provides complete isolation of the
measurement circuit.
Benefits of virtual reference:

• Grounding rings or grounding electrodes can be omitted.
• Safety increases by reducing the number of potential leakage points.
• The installation of the flowmeters is much easier.
Figure 4-3: Virtual reference
Minimum requirements:
• Size: ≥ DN10
• Electrical conductivity: ≥ 200 µS/cm
• Electrode cable: max. 50 m / 164 ft, type DS
4.4 Connection diagrams

For the connection diagrams please refer to the documentation of the applicable converter.

OPTIFLUX 2000 NOTES 5

K K
KROHNE product overview

• Electromagnetic flowmeters
• Variable area flowmeters
• Ultrasonic flowmeters
•
© KROHNE 02/2012 - 4000086803 - TD OPTIFLUX 2000 R07 en - Subject to change without notice.
Mass flowmeters
• Vortex flowmeters
• Flow controllers
• Level meters
• Temperature meters
• Pressure meters
• Analysis products
• Products and systems for the oil & gas industry
• Measuring systems for the marine industry
Head Office KROHNE Messtechnik GmbH

Ludwig-Krohne-Str. 5
47058 Duisburg (Germany)
Tel.:+49 (0)203 301 0
Fax:+49 (0)203 301 10389
[email protected]
The current list of all KROHNE contacts and addresses can be found at:
www.krohne.com

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OPTIFLUX 2000 Technical Datasheet

Electromagnetic flow sensor

© KROHNE 02/2012 - 4000086803 - TD OPTIFLUX 2000 R07 en

1.1 Solution for the water and wastewater industry ............................................................. 3

2.1 Technical data................................................................................................................... 8

3.1 Notes on installation ...................................................................................................... 24

4.1 Safety instructions.......................................................................................................... 32

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1.1 Solution for the water and wastewater industry

1 Robust fully welded construction

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1.3 Measuring principle

1 Induced voltage (proportional to flow velocity)

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2.1 Technical data

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Approvals and certificates

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2.2 Legal metrology

2.2.1 OIML R49

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OIML R49 Class 1

OIML R49 Class 2

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2.2.2 MID Annex MI-001

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MI-001 certified flow characteristics

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2.3 Measuring accuracy

Figure 2-3: Flow velocity vs. accuracy

In combination with IFC 300 signal converter Accuracy Curve

In combination with IFC 100 signal converter Accuracy Curve

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2.4 Vacuum load

Diameter Vacuum load in mbar abs. at a process temperature of

[mm] 20ºC 40ºC 60ºC 80ºC

Diameter Vacuum load in psia at process temperature of

[inches] 68ºF 104ºF 140ºF 176ºF

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2.5 Dimensions and weights

Remote version a = 77 mm / 3.1"

Compact version with a = 155 mm / 6,1"

Compact version with a = 82 mm / 3.2"

Compact version with a = 186 mm / 7.3"

1 The value may vary depending on the used cable glands.

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ASME B16.5 / 150 lb flanges

ASME B16.5 / 300 lb flanges

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3.1 Notes on installation