TD OPTIMASS2000 en 101122 4000228104 R04
TD OPTIMASS2000 en 101122 4000228104 R04
TD OPTIMASS2000 en 101122 4000228104 R04
The documentation is only complete when used in combination with the relevant
documentation for the converter.
1 Product features 3
2 Technical data 8
3 Installation 25
A high level of performance makes the OPTIMASS 2000 suitable for the bulk measurement of
petroleum and oil as well as products like syrup, molasses and raw chemicals.
Combined with the power of the MFC 300, the OPTIMASS 2000 will provide accurate
measurement of volume, mass; density and concentration.
Highlights
• Innovative twin measuring tube design with large tube size, provide high flow rate capacity
• Easily drained and easy to clean
• Optional heating jacket
• High accuracy for custody transfer
• Optimised flow divider for minimum pressure loss
• Modular electronics concept: electronics and sensor are easy to replace
• Super Duplex option for operating pressures up to 180 barg
• Secondary containment up to 150 barg
Industries
• Oil & Gas
• Waste Water
• Chemical
• Paper & Pulp
• Food & Beverage
• Pharmaceutical
• Fresh Water
Applications
• Bulk loading/unloading
• Custody transfer for volume and mass
• High Volume
• Pipeline measurement applications
Connection options
• Standard flanges with ratings up to
1500 lbs / PN160.
• Supports a wide range of industry standard hygienic
connections.
• Hygienic connections (DN100 only) for bulk
measurement in the food/beverage industry.
1 Measuring tubes
2 Drive coil
3 Sensor 1
4 Sensor 2
A Coriolis twin tube mass flowmeter consists of two measuring tubes 1 a drive coil 2 and two
sensors (3 and 4) that are positioned either side of the drive coil.
Energised meter
1 Measuring tubes
2 Direction of oscilation
3 Sine wave
When the meter is energised, the drive coil vibrates the measuring tubes causing them to
oscillate and produce a sine wave 3. The sine wave is monitored by the two sensors.
1 Process flow
2 Sine wave
3 Phase shift
When a fluid or gas passes through the tubes, the coriolis effect causes a phase shift in the sine
wave that is detected by the two sensors. This phase shift is directly proportional to the mass
flow.
Measuring system
Measuring principle Coriolis mass flow
Application range Mass flow and density measurement of fluids, gases and solids
Measured values Mass, density, temperature
Calculated values Volume, referred density, concentration, velocity
Design
Basic System consists of a measuring sensor and a converter to process the
output signal
Features Fully welded maintenance free sensor with dual-straight measuring tube
Variants
Compact version Integral converter
Remote version Available with field, wall or 19" rack mount versions of the converter
Modbus version Sensor with integral electronics providing Modbus output for connection to a
PLC
Measuring accuracy
Mass
Liquid ±0.1% of actual measured flow rate + zero stability
Gas ±0.5% of actual measured flow rate + zero stability
Repeatability Better than 0.05% plus zero stability (includes the combined effects of
repeatability, linearity and hysteresis)
Zero stability
S100 < 7 kg/h
S150 < 18 kg/h
S250 < 50 kg/h
Reference conditions
Product Water
Temperature +20°C / +68°F
Operating pressure 1 barg / 14.5 psig
Effect on sensor zero point caused by a shift in process temperature
Stainless Steel 0.0004% per 1°C / 0.000022% per 1°F
Effect on sensor zero point caused by a shift in process pressure
Stainless Steel 0.0002% of the max flow rate per 1 barrel. / 0.0000014% of the max flow rate
per 1 psig
Density
Measuring range 400...3000 kg/m3 / 25...187 lbs/ft3
Accuracy ±2 kg/m3 / ±0.13 lbs/ft3
Operating conditions
Maximum flow rates
S100 420000 kg/h / 14698 lbs/min
S150 900000 kg/h / 33804 lbs/min
S250 2300000 kg/h / 84510 lbs/min
Custody transfer flow rates (mass)
S100 11000...220000 kg/h / 404...8083 lbs/min
S150 25000...500000 kg/h / 919...18371 lbs/min
S250 60000...1200000 kg/h / 2205...44092 lbs/min
Custody transfer flow rates (volume)
S100 11...220 m3/h / 1660...33210 bbl/day
S150 25...500 m3/h / 3774...75478 bbl/day
S250 60...1200 m3/h / 9057...181147 bbl/day
Assumes operating density 1000 kg/m3 / 62.4 lb/ft3
Ambient temperature
Compact version with Aluminium -40...+60°C / -40…+140°F
converter
Extended temperature range: 65°C / 149°F for some I/O options. For more
information contact manufacturer.
Compact version with Stainless Steel -40...+55°C / -40…+130°F
converter
Remote versions -40...+65°C / -40…+149°F
Process temperature
Flanged connection -45…+130°C / -49…+266°F
Hygienic connection (S100 only)
Nominal pressure at 20°C
20 C / 68°F
68 F
Measuring tube (Duplex UNS S31803)
PED 97/23/EC -1…150 barg / -14.5…2175 psig
FM -1…140 barg / -14.5…2030 psig
CRN / ASME B31.3 -1…100 barg / -14.5…1450 psig
Measuring tube (Super Duplex UNS S32750)
PED 97/23/EC -1…180 barg / -14.5…2610 psig
FM -1…140 barg / -14.5…2030 psig
CRN / ASME B31.3 (pending) -1…130 barg / -14.5…1885 psig
Outer cylinder
Non PED / CRN approved Typical burst pressure > 100 barg / 1450 psig
PED approved secondary containment -1...40 barg / -14.5...580 psig
-1...150 barg / -14.5...2175 psig (Duplex option)
Effect on sensor zero point caused by a shift in process temperature
Stainless Steel 0.0004% per 1°C / 0.000022% per 1°F
Materials
Measuring tube Stainless Steel UNS S31803 (1.4462)
Optional UNS S32750 (1.4410)
Spigot Stainless Steel UNS J92205 (1.4470)
Optional UNS J93404 (1.4469)
Flanges Stainless Steel AISI 316 / 316L (1.4401 / 1.4404) dual certified
Optional Stainless Steel UNS S31803 (1.4462) (NACE approved)
Optional UNS S32750 (1.4410) (NACE approved)
Outer cylinder Stainless Steel AISI 304 / 304L (1.4301 / 1.4307) dual certified
Optional Stainless Steel AISI 316 / 316L (1.4401 / 1.4404) dual certified
Optional Stainless Steel UNS S31803 (1.4462) 1
Heating jacket version
Heating jacket Stainless Steel 316L (1.4404)
Note: the outer cylinder is in contact with the heating medium
All versions
Sensor electronics housing Stainless Steel 316L (1.4409)
Optional Stainless Steel 316 (1.4469)
Junction box (remote version) Die cast Aluminium (polyurethane coating)
Process connections
Flange
DIN DN100…300 / PN16…160
ASME 4...12" / ASME 150…1500
JIS 100A / 10...20K
Hygienic
Tri-clover 4"
Tri-clamp DIN 32676 DN100
Tri-clamp ISO 2852 4"
DIN 11864-2 Form A DN100
Male thread DIN 11851 DN100
Male thread SMS 4"
Male thread IDF / ISS 4"
Male thread RJT 4"
Electrical connections
Electrical connections For full details, including: power supply, power consumption etc., see
technical data for the relevant converter.
I/O For full details of I/O options, including data streams and protocols, see
technical data for the relevant converter.
Approvals
Mechanical
Electromagnetic compatibility (EMC) Namur NE 21/5.95
acc. to CE
2004/108/EC (EMC)
2006/95/EC (Low Voltage Directive)
European Pressure Equipment Directive PED 97-23 EC (acc. to AD 2000 Regelwerk)
Factory Mutual / CSA Class I, Div 1 groups A, B, C, D
Class II, Div 1 groups E, F, G
Class III, Div 1 hazardous areas
Class I, Div 2 groups A, B, C, D
Class II, Div 2 groups F, G
Class III, Div 2 hazardous areas
ANSI / CSA (Dual Seal) 12.27.901-2003
Hygienic 3A 28-03
ASME BPE
Custody Transfer MID 2004/22/EC MI-005
ATEX (acc. 94/9/EC)
OPTIMASS 2300C non Ex i Signal outputs
Ex d connection compartment II 2 G Ex d [ib] IIC T6....T1
II 2 D Ex tD A21 IP6x T160°C
Ex e connection compartment II 2 G Ex de [ib] IIC T6....T1
II 2 D Ex tD A21 IP6x T160°C
OPTIMASS 2300C Ex i signal outputs
Ex d connection compartment II 2(1) G Ex d [ia/ib] IIC T6....T1
II 2(1) D Ex tD [iaD] A21 IP6x T160°C
Ex e connection compartment II 2(1) G Ex de [ia/ib] IIC T6....T1
II 2(1) D Ex tD [iaD] A21 IP6x T160°C
OPTIMASS 2000 / 2010C II 2 G Ex ib IIC T6…T1
II 2 D Ex ibD 21 T165 °C
1 Where this option is ordered, the electronics stem material is UNS J92205 (1.4470)
1.6
1.4
1.2
1.0
0.8
0.6
0.4
0.2
Measuring error
The measuring error is obtained from the combined effects of accuracy and zero stability.
Reference conditions
Product Water
Temperature +20°C / +68°F
Operating pressure 1 barg / 14.5 psig
X temperature [°C]
Y pressure [barg]
X temperature [°F]
Y pressure [psig]
Flanges
• DIN flange ratings are based on EN 1092-1 2007 table G.4.1 material group 14EO
• ASME flange ratings are based on ASME B16.5 2003 table 2 material group 2.2
• JIS flange ratings are based on JIS 2220: 2001 table 1 division 1 material group 022a
Notes
• The maximum operating pressure will be either the flange rating or the measuring tube
rating, WHICHEVER IS THE LOWER!
• The manufacturer recommends that the seals are replaced at regular intervals. This will
maintain the hygienic integrity of the connection.
C1
D
A
H
B
F G
2
C2 C2
D
A
H
B
1 Compact version
2 Remote version
Weight [lbs]
For meter weights with different flange ratings, please contact the manufacturer.
Dimensions [inches]
Flange connections
Dimension B [mm]
Dimension B [mm]
Dimension B [mm]
Dimension B [inches]
Dimension B [inches]
Dimension B [inches]
Dimension B [inches]
Dimensions [mm]
Dimensions [inches]
Dimensions [mm]
Dimensions [inches]
Mounting positions
1 The meter can be mounted at an angle but it is recommended that the flow is uphill.
2 Avoid mounting the meter with the flow running downhill because it can cause siphoning. If the meter has to be mount-
ed with the flow running downhill, install an orifice plate or control valve downstream of the meter to maintain back-
pressure.
3 Horizontal mounting with flow running left to right.
4 Avoid mounting meter with long vertical runs after the meter as it can cause cavitation. Where the installation includes
a vertical run after the meter, install an orifice plate or control valve downstream to maintain backpressure.
5 The meter can be mounted vertically but it is recommended that the flow is uphill.
6 Avoid mounting the meter vertically with the flow running downhill. This can cause siphoning. If the meter has to be
installed this way, install an orifice plate or control valve downstream to maintain backpressure.
Zero calibration
1 Where the meter has been installed vertically, install shut-off valves either side of the meter to assist with zero cali-
bration.
2 If the process flow cannot be stopped, install a bypass section for zero calibration.
3.2.2 Sunshades
The meter MUST be protected from strong sunlight.
1 Horizontal installation
2 Vertical installation
K K
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