Optisonic 3400 Optisonic 3400 Optisonic 3400 Optisonic 3400
Optisonic 3400 Optisonic 3400 Optisonic 3400 Optisonic 3400
Optisonic 3400 Optisonic 3400 Optisonic 3400 Optisonic 3400
• Measurement of (non- ) conductive, low and high viscous liquids, from -200°C to
+250°C media temperature
• Accurate bi-directional measurement that starts from zero flow
• Advanced signal converter, covering all I/O 's and communication protocols
1 Product features 4
1.1 Multipurpose, all round ultrasonic flow meter in all process industries ....................... 4
1.2 Variants............................................................................................................................. 6
1.3 Features............................................................................................................................ 7
1.4 Measuring principle.......................................................................................................... 8
2 Technical data 9
3 Installation 35
4 Electrical connections 41
5 Applications 47
6 Notes 49
1.1 Multipurpose, all round ultrasonic flow meter in all process industries
The OPTISONIC 3400 flowmeter is an unique, 3-beam, inline, ultrasonic flowmeter, designed
especially for measuring homogeneous conductive and non-conductive liquids, with high
accuracy and reproducibility, over a long period of time. KROHNE is a main supplier for
ultrasonic in-line process flowmeters for liquids with the largest installed base / proven record
in terms of robustness and measurement accuracy.
Building on vast knowledge and expertise, KROHNE now introduces the OPTISONIC 3400 . This
flowmeter is able to measure:
This provides extensive self-checking of internal circuits and information regarding the health of
the measuring sensor, but just as importantly, vital information about the process and process
conditions.
Fieldbusses are, HART®7, Foundation Fieldbus, Profibus PA/DP and Modbus, all with NAMUR
NE 107. These advanced diagnostic features makes process life comfortable, reliable and
accurate over a long period of time.
Another unique feature of the OPTISONIC 3400 is the free of charge measurement of velocity of
sound per acoustic path. For instance, this can supply information about pollution in the liquid,
or changes in the process conditions.
Highlights
• Advanced signal converter with full range of I/O 's and communication protocols
• Diagnostic functions according to NAMUR NE107
• Improved user interface: optical- and push buttons
• Completely welded construction, wear and maintenance free
• Full bore, unobstructed sensor tube, without pressure loss and without moving parts
• Accurate bi-directional flow measurement, with three beams to measure continuously, and
starts measurement at nearly zero flow
• Multipurpose, all round, ultrasonic flowmeter for single phase liquids
Industries
• Chemicals
• Petrochemicals
• Oil & Gas
• Energy
• Water (utilities)
Applications
• Conductive and non-conductive liquids
• Cryogenic- and high process temperature, low and extreme high pressure range
• Expanded applicability; for standard and high performance applications
• Measuring aqueous liquids as well as extreme viscous oils
• High turn down ratio; e.g. transportation pipeline measurements
• Broad pressure and temperature range (e.g. midstream oil measurements)
• Multiple products; e.g. allocation measurements in on/off loading
• Water utilities in all process industries; make-up water, boiler feed water, demineralized
water
1.2 Variants
An OPTISONIC 3400 flowmeter consists of an OPTISONIC 3000 flow sensor and an UFC 400
signal converter. The standard version is available as a compact and remote version. Next to
standard, also variants for demanding applications can be supplied.
OPTISONIC 3000
A full range of flow sensors to cover simple to difficult applications, such as:
1.3 Features
Maintenance required
Output signal still valid
Measuring system
Measuring principle Ultrasonic transit time
Application range Flow measurement of (non) conductive fluids
Measured value
Primary measured value Transit time
Secondary measured values Volume flow, mass flow, flow speed, flow direction,
velocity of sound, gain, signal to noise ratio, reliability of
flow measurement, totalised volume or mass
Design
Features 3 parallel acoustic paths fully welded.
Modular construction The measurement system consists of a measuring sensor
and a signal converter.
Compact version OPTISONIC 3400
Remote version OPTISONIC 3000 F with UFC 400 signal converter
Nominal diameter DN25...3000 / 1...120"
Measurement range 0.3...20 m/s / 0.98...65 ft/s
Signal converter
Inputs / outputs Current (incl. HART®), pulse, frequency and/or status
output, limit switch and/or control input (depending on
the I/O version)
Totaliser 2 (optional 3) internal totalisers with a max. of 8 digits
(e.g. for totalising volume and/or mass units)
Verification and self-diagnostics Integrated verification, diagnostic functions: measuring
device, process, measured values, device configuration,
etc.
Communication interfaces Modbus RS485, HART® 7, Foundation Fieldbus ITK6,
Profibus PA/DP Profile 3.02
Measuring accuracy
Reference conditions
Medium Water
Temperature 20°C / 68°F
Pressure 1 bar / 14.5 psi
Inlet section 10 DN
Maximum measuring error
Standard: ±0.3% +2 mm/s of actual measured flow rate
Repeatability ±0.2%
Operating conditions
Temperature
Process temperature Compact version: -45...+140°C / -49...+284°F
(for stainless steel housing at ambient temperature ≤
45°C / +113°F)
Remote version: -45...+180°C / -49...+356°F
Extended temperature version: -45...+250°C / -49...+482°F
(only remote version)
Cryogenic version: -200...+180°C / -328...+356°F (only
remote version, IP68, complete stainless steel)
Carbon steel flanges;
minimal process temperatures acc. to EN1092: -10°C /
+14°F; ASME: -29°C / -20°F
Ambient temperature Depending on the version and combination of outputs
-40…+65°C / -40…+149°F
Option (stainless steel converter housing): -40...+60°C /
-40...+140°F
Ambient temperatures below -25°C / -13°F may affect the
readability of the display.
Protect inside electronics against self-heating (increasing of the electronics temperature will lead to a
reduction of the corresponding service life by a factor 2 for each step of 10°C / 50°F increase).
Protect the signal converter from external heat sources such as direct sunlight, as higher temperatures
reduce the life cycle of all electronic components.
Storage temperature -50…+70°C / -58…+158°F
Pressure
Atmospheric
EN 1092-1 DN25…80: PN 40
DN100…150: PN 16
DN200…1000: PN 10
DN1200…3000: PN 6
Higher pressure ratings on request
ASME B16.5 1…24": 150 lb RF
1…24": 300 lb RF
1…24": 600 lb RF
1...24": 900 lb RF
Larger diameters on request.
JIS DN25...40: 20K
DN50...300: 10K
Properties of medium
Physical condition Liquid, single phase (well mixed, rather clean)
Permissible gas content ≤ 2% (volume)
Permissible solid content ≤ 5% (volume)
Viscosity Standard: Up to 100 cSt (for all diameters)
Option: High viscosity variant up to 1000 cSt
Installation conditions
Installation For detailed information refer to Installation on page 35.
Inlet run Minimal 5 DN (straight inlet)
If no details are known, minimal 10 DN recommended
Outlet run Minimal 3 DN (straight outlet)
If no details are known, minimal 5 DN recommended
Dimensions and weights For detailed information refer to Dimensions and weights
on page 21.
Materials
Measuring sensor
Flanges DN25...3000 / 1"...120": Carbon steel
(wetted)
Option: Stainless steel 1.4404 (AISI 316(L))
Other materials on request.
Measuring Tube DN25...3000 / 1"...120": Carbon steel
(wetted)
Option: Stainless steel 1.4404 (AISI 316(L))
Other materials on request.
Measuring sensor housing DN25...300 / 1"...12": Carbon steel
Option: Stainless steel 1.4404 (AISI 316(L))
For XXT, HV variant and DN25...3000 / 1"...120": Carbon
steel
For Cryogenic variant and DN25...3000 / 1"...120":
Stainless steel 1.4404 (AISI 316(L))
Transducer
Transducers (wetted) Stainless steel 1.4404 (AISI 316L)
Other materials on request.
Transducer holders DN350...3000 / 14"...120"; Stainless steel 1.4404 (AISI
incl. caps 316L)
Tube transducer cabling Stainless steel 1.4404 (AISI 316L)
Connection box and connection box support Standard: Die-cast aluminium; polyurethane coated
(remote version only)
Option: Stainless steel 316 (1.4408)
Coating (measuring sensor) Standard: Polyurethane
Option: Offshore coating
NACE conformity On request; wetted materials conform NACE MR 175/103
Signal converter
Housing Versions C and F: Die-cast aluminium
Option: Stainless steel 316 (1.4408)
Coating Standard: Polyurethane
Option: Offshore coating
Electrical connections
Description of used abbreviations; Q=xxx; Imax = maximum current; Uin = xxx; Uint = internal voltage; Uext
= external voltage; Uint, max = maximal internal voltage
General Electrical connection is carried out in conformity with the
VDE 0100 directive "Regulations for electrical power
installations with line voltages up to 1000 V" or equivalent
national specifications.
Power supply Standard: 100…230 VAC (-15% / +10%), 50/60 Hz
Option: 24 VAC/DC (AC: -15% / +10%; DC: -25% / +30%)
Power consumption AC: 22 VA
DC: 12 W
Signal cable MR06 (shielded cable with 6 coax cores): Ø 10.6 mm / 0.4"
(remote version only)
5 m / 16 ft
Option: 10...30 m / 33...98 ft
Cable entries Standard: M20 x 1.5 (8...12 mm)
Option: ½" NPT, PF ½
Current output
Output data Measurement of volume flow, mass flow, flow speed,
velocity of sound, gain, SNR, diagnostics (flow speed,
VoS, SNR, gain), NAMUR NE107, HART® communication.
Temperature coefficient Typically ±30 ppm/K
Settings Without HART®
Q = 0%: 0…20 mA; Q = 100%: 10…20 mA
Error identification: 3…22 mA
With HART®
Q = 0%: 4…20 mA; Q = 100%: 10…20 mA
Error identification: 3…22 mA
Q = 100%: 10…20 mA
Error identification: 3…22 mA
Operating data Basic I/Os Modular I/Os Ex i
Active Uint, nom = 24 VDC Uint, nom = 20 VDC
I ≤ 22 mA I ≤ 22 mA
RL ≤ 1 kΩ RL ≤ 450 Ω
U0 = 21 V
I0 = 90 mA
P0 = 0.5 W
C0 = 90 nF / L0 =
2 mH
C0 = 110 nF /
L0 = 0.5 mH
Passive Uext ≤ 32 VDC Uext ≤ 32 VDC
I ≤ 22 mA I ≤ 22 mA
U0 ≥ 1.8 V U0 ≥ 4 V
HART®
Description HART® protocol via active and passive current output
HART® version: V7
Universal HART® parameter: completely integrated
Load ≥ 250 Ω t HART® test point:
Note maximum load for current output!
Multidrop Yes, current output = 10% e.g. 4 mA
Multidrop addresses adjustable in operation menu 0...63
Device drivers DD for FC 375/475, AMS, PDM, DTM for FDT
Pulse or frequency output
Output data Volume flow, mass flow
Function Adjustable as pulse of frequency output
Pulse rate/frequency 0.01...10000 pulses/s or Hz
Settings For Q = 100%: 0.01... 10000 pulses per second or pulses
per unit volume.
Pulse width: adjustable as automatic, symmetric or fixed
(0.05...2000 ms)
Operating data Basic I/Os Modular I/Os Ex i
Active - Unom = 24 VDC -
fmax in operating
menu set to:
fmax ≤ 100 Hz:
I ≤ 20 mA
RL, max = 47 kΩ
open:
I ≤ 0.05 mA
closed:
U0,nom = 24 V at
I = 20 mA
Fmax in operating
menu set to:
100 Hz < fmax ≤ 10
kHz:
I ≤ 20 mA
RL ≤ 10 kΩ for f ≤
1 kHz
RL ≤ 1 kΩ for f ≤
10 kHz
open:
I ≤ 0.05 mA
closed:
U0,nom = 22.5 V at
I = 1 mA
U0,nom = 21.5 V at
I = 10 mA
U0,nom = 19 V at
I = 20 mA
I ≤ 100 mA
RL, max = 47 kΩ
RL, max = (Uext - U0) / Imax
open:
I ≤ 0.05 mA at Uext = 32 VDC
closed:
U0, max = 0.2 V at I ≤ 10 mA
U0, max = 2 V at I ≤ 100 mA
fmax in operating menu set to:
100 Hz < fmax ≤ 10 kHz:
I ≤ 20 mA
RL ≤ 10 kΩ for f ≤ 1 kHz
RL ≤ 1 kΩ for f ≤ 10 kHz
RL, max = (Uext - U0) / Imax
open:
I ≤ 0.05 mA at Uext = 32 VDC
closed:
U0, max = 1.5 V at I ≤ 1mA
U0, max = 2.5 V at I ≤ 10 mA
U0, max = 5.0 V at I ≤ 20 mA
NAMUR - Passive to Passive to
EN 60947-5-6 EN 60947-5-6
open: open:
Inom = 0.6 mA Inom = 0.43 mA
closed: closed:
Inom = 3.8 mA Inom = 4.5 mA
Ui = 30 V
Ii = 100 mA
Pi = 1 W
Ci = 10 nF
Li = 0 mH
I ≤ 20 mA
RL, max = 47 kΩ
open:
I ≤ 0.05 mA
closed:
U0, nom = 24 V at
I = 20 mA
Passive Uext ≤ 32 VDC Uext = 32 VDC -
I ≤ 100 mA I ≤ 100 mA
open: open:
I ≤ 0.05 mA at I ≤ 0.05 mA at
Uext = 32 VDC Uext = 32 VDC
closed: closed:
U0, max = 0.2 V at U0, max = 0.2 V at
I ≤ 10 mA I ≤ 10 mA
U0, max = 2 V at U0, max = 2 V at
I ≤ 100 mA I ≤ 100 mA
NAMUR - Passive to Passive to
EN 60947-5-6 EN 60947-5-6
open: open:
Inom = 0.6 mA Inom = 0.43 mA
closed: closed:
Inom = 3.8 mA Inom = 4.5 mA
Ui = 30 V
Ii = 100 mA
Pi = 1 W
Ci = 10 nF
Li = 0 mH
Control input
Function Hold value of the outputs (e.g. for cleaning work), set value of
the outputs to "zero", counter and error reset, stop counter,
range conversion, zero calibration
Start of dosing when dosing function is activated.
Operating data Basic I/Os Modular I/Os Ex i
Active - Uint = 24 VDC -
Terminals open:
U0, nom = 22 V
Terminals bridged:
Inom = 4 mA
On:
U0 ≥ 12 V with
Inom = 1.9 mA
Off:
U0 ≤ 10 V with
Inom = 1.9 mA
Passive Uext ≤ 32 VDC Uext ≤ 32 VDC Uext ≤ 32 VDC
Contact open:
U0, nom = 8.7 V
Contact closed
(On):
Inom = 7.8 mA
Identification for
open terminals:
U0 ≥ 8.1 V with
I ≤ 0.1 mA
Identification for
short circuited
terminals:
U0 ≤ 1.2 V with
I ≥ 6.7 mA
PROFIBUS DP
Description Galvanically isolated acc. to IEC 61158
Profile version: 3.02
Automatic data transmission rate recognition (max. 12 MBaud)
Bus address adjustable via local display at the measuring device
Function blocks 6 x analogue input block, 3 x totaliser function block, 1 x
transducer block, 1 x physical block
Output data Volume flow, mass flow, velocity of sound, flow speed,
gain, SNR, electronic temperature, power supply
Diagnostic data
(Further meas. values and diagnostic data is available via
acyclic access)
PROFIBUS PA
Description Galvanically isolated acc. to IEC 61158
Profile version: 3.02
Current consumption: 10.5 mA
Permissible bus voltage: 9...32 V; in Ex application 9...24 V
Bus interface with integrated reverse polarity protection
Typical error current FDE (Fault Disconnection
Electronic): 4.3 mA
Bus address adjustable via local display on the measuring
device
Function blocks 6 x analogue input block, 3 x totaliser function block, 1 x
transducer block, 1 x physical block
Output data Volume flow, mass flow, velocity of sound, flow speed,
gain, SNR, electronic temperature, power supply
Diagnostic data
(Further meas. values and diagnostic data is available via
acyclic access)
FOUNDATION Fieldbus
Description Galvanically isolated acc. to IEC 61158
Current consumption: 10.5 mA
Permissible bus voltage: 9...32 V; in Ex application 9...24 V
Bus interface with integrated reverse polarity protection
Link Master function (LM) supported
Tested with Interoperable Test Kit (ITK) version 6.0
Function blocks 4 x analogue input, 2 x integrator, 1 x PID
Output data Volume flow, mass flow, flow speed, electronic
temperature, velocity of sound, gain, SNR
Diagnostic data
MODBUS
Description Modbus RTU, Master / Slave, RS485
Address range 1…247
Supported function codes 01, 02, 03, 04, 05, 08, 16, 43
Supported Baudrate 1200, 2400, 4800, 9600, 19200, 38400, 57600, 115200 Baud
2.2.1 Variants
For all dimensions and options; see tables on next pages (tables not final)
Note; the cCSA versions ( DN25...65 / 1...2.5") are manufactured with a heavy duty neck (SS)
which is 3.6 mm / 0.14 inch higher.
The following dimensions are applicable for the OPTISONIC 3400 in compact and remote
versions;
DN L H W Di CS Di SS CS SS
25 250 155 115 27 27 8 8
32 260 156 140 35 35 9 10
40 270 173 150 39 41 11 14
50 300 193 165 53 53 14 17
65 300 203 185 63 63 18 19
80 300 238 200 78 81 17 18
100 350 268 235 102 104 24 24
125 350 297 270 127 130 30 29
150 400 326 300 154 158 37 37
200 400 427 375 207 207 63 63
250 500 492 450 260 260 100 100
300 500 547 515 308 308 140 140
DN L H W Di CS Di SS CS SS
100 350 268 235 102 104 24 23
125 350 297 270 127 130 30 29
150 400 326 300 154 158 37 37
200 400 419 360 207 207 61 61
250 450 479 425 255 255 80 80
300 500 532 485 305 305 102 102
350 500 539 555 330 330 126 126
400 600 596 620 379 379 172 167
450 700 654 670 441 441 199 199
500 700 707 730 488 488 252 252
600 800 817 845 588 588 335 355
DN L H W Di CS Di SS CS SS
100 350 261 220 102 104 20 19
125 350 287 250 127 130 20 20
150 350 319 285 154 158 30 29
200 400 409 340 207 207 51 47
250 400 469 405 255 255 64 64
300 500 520 460 305 305 84 84
DN L H W Di CS Di SS CS SS
200 400 409 340 207 207 48 48
250 400 464 395 255 255 55 55
300 500 512 445 305 305 71 71
350 500 517 505 341 341 69 69
400 600 572 565 388 388 90 90
450 600 623 615 441 441 97 101
500 600 674 670 487 487 118 118
600 600 779 780 585 585 157 157
L H W CS / SS 1 CS SS
[inch] [mm] [inch] [mm] [inch] [mm] [inch] [mm] [lb] kg] [lb] [kg]
1 9,8 250 6,0 152 4,3 108 1,1 27 20 9 22 10
1¼ 10,2 260 6,3 161 4,6 117 1,4 35 22 10 22 10
1½ 10,6 270 6,9 174 5,0 127 1,5 1 39 1 26 12 26 12
2 11,8 300 7,4 187 6,0 152 2,1 53 33 15 35 16
2½ 11,8 300 8,7 221 7,0 178 2,5 63 42 19 44 20
3 13,8 350 9,2 233 7,5 191 3,1 78 44 20 44 20
4 13,8 350 10,4 265 9,0 229 4,0 102 57 26 60 27
5 13,8 350 11,4 289 10,0 254 5,0 128 71 32 73 33
6 15,7 400 12,4 316 11,0 279 6,1 154 88 40 90 41
8 15,7 400 16,1 408 13,5 343 8,0 203 110 50 108 49
10 19,7 500 18,5 470 16,0 406 10,0 255 161 73 150 68
12 19,7 500 20,9 531 19,0 483 12,0 305 214 97 209 95
14 27,6 700 20,9 531 21,0 533 13,3 337 260 118 249 113
16 31,5 800 23,2 589 23,5 597 15,3 388 342 155 315 143
18 31,5 800 25,0 635 25,0 635 17,2 438 406 184 348 158
20 31,5 800 27,2 692 27,5 699 19,3 489 489 222 448 203
24 31,5 800 31,5 801 32,0 813 23,0 1 584 1 761 345 591 268
28 35,4 900 35,8 909 36,5 927 27,1 1 687 1 1052 477 - -
32 39,4 1000 40,4 1027 41,8 1061 30,8 1 783 1 1598 725 - -
36 43,3 1100 39,5 1004 46,0 1168 34,8 1 884 1 2006 910 - -
40 47,2 1200 48,9 1243 50,8 1289 38,6 1 980 1 2621 1189 - -
1 Inner Diameter SS differs from CS, consult KROHNE for more information
L H W CS / SS 1 CS SS
[inch] [mm] [inch] [mm] [inch] [mm] [inch] [mm] [lb] [kg] [lb] [kg]
1 9,8 250 6,3 160 4,9 124 1,1 27 22 10 24 11
1¼ 10,2 260 6,6 169 5,3 133 1,4 35 22 10 22 10
1½ 10,6 270 6,9 175 6,1 155 1,6 41 31 14 31 14
2 11,8 300 7,6 194 6,5 165 2,1 53 35 16 37 17
2½ 11,8 300 9,0 227 7,5 191 2,5 63 44 20 44 20
3 13,8 350 9,6 243 8,3 210 3,1 78 53 24 55 25
4 15,7 400 10,9 278 10,0 254 4,0 102 79 36 82 37
5 15,7 400 11,9 301 11,0 279 5,0 128 97 44 99 45
6 17,7 450 13,2 335 12,5 318 6,1 154 128 58 130 59
8 17,7 450 16,8 427 15,0 381 8,0 203 190 86 179 81
10 19,7 500 19,2 489 17,5 445 9.7 1 248 1 280 127 256 116
12 23,6 600 21,4 544 20,5 521 11.8 1 299 1 421 191 388 176
14 27,6 700 22,0 560 23,0 584 13.1 1 333 1 489 222 467 212
16 31,5 800 24,3 617 25,5 648 15,0 381 688 312 642 291
18 31,5 800 26,5 674 28,0 711 16,5 1 419 1 882 400 811 368
20 31,5 800 28,8 731 30,5 775 18,4 1 467 1 1065 483 955 433
24 31,5 800 33,5 852 36,0 914 22,1 1 560 1 1537 697 1413 641
1 Inner Diameter SS differs from CS, consult KROHNE for more information
L H W CS / SS 1 CS SS
[inch] [mm] [inch] [mm] [inch] [mm] [inch] [mm] [lb] [kg] [lb] [kg]
1 10,6 270 6,3 160 4,9 124 1,1 27 24 11 24 11
1¼ 10,6 270 6,6 169 5,3 133 1,4 35 24 11 24 11
1½ 11,4 290 7,4 189 6,1 155 1,5 1 39 1 33 15 33 15
2 13,0 330 7,6 194 6,5 165 2,1 53 40 18 40 18
2½ 13,0 330 9,0 227 7,5 191 2,5 63 51 23 51 23
3 15,7 400 9,6 243 8,3 210 2,9 74 62 28 64 29
4 15,7 400 11,3 287 10,8 273 3,6 1 92 1 110 50 108 49
5 19,7 500 12,9 327 13,0 330 4,8 122 172 78 174 79
6 19,7 500 13,9 354 14,0 356 5,5 1 140 1 223 101 216 98
8 19,7 500 17,6 446 16,5 419 7,6 194 298 135 302 137
10 23,6 600 20,5 521 20,0 508 9,6 243 527 239 487 221
12 23,6 600 23,0 583 22,0 559 11,4 289 628 285 586 266
14 27,6 700 22,4 569 23,8 603 12,1 1 308 1 767 348 714 324
16 31,5 800 25,0 636 27,0 686 13,9 1 354 1 1093 496 1010 458
18 31,5 800 27,2 690 29,3 743 15,7 1 398 1 1338 607 1210 549
20 35,4 900 29,5 750 32,0 813 17,4 1 443 1 1757 797 1601 726
24 35,4 900 34,0 865 37,0 940 20,9 1 532 1 2480 1125 2238 1015
1 Inner Diameter SS differs from CS, consult KROHNE for more information
L H W CS / SS 1 CS SS
[inch] [mm] [inch] [mm] [inch] [mm] [inch] [mm] [lb] [kg] [lb] [kg]
1 11,8 300 7,2 183 5,9 149 1,1 27 2 2 24 11
1½ 11,8 300 7,8 198 7,0 178 1,6 41 2 2 33 15
2 14,6 370 9,0 230 8,5 216 2,1 53 2 2 64 29
3 17,7 450 10,7 271 9,5 241 2,6 1 67 1 93 42 95 43
4 17,7 450 12,1 309 11,5 292 3,4 1 87 1 143 65 137 62
6 23,6 600 14,9 379 15,0 381 5,2 1 132 1 309 140 306 139
8 31,5 800 19,3 490 18,5 470 7,0 1 178 1 562 255 540 245
10 31,5 800 22,6 574 21,5 546 9,1 1 230 1 772 350 750 340
12 35,4 900 24,6 625 24,0 610 10,8 1 273 1 1080 490 1025 465
14 35,4 900 23,2 589 25,2 641 11,8 1 300 1 1213 550 1146 520
16 39,4 1000 25,4 646 27,7 705 13,6 1 344 1 1565 710 1433 650
18 39,4 1000 28,0 712 31,0 787 15,3 1 387 1 2050 930 1940 880
20 43,3 1100 30,4 773 33,8 857 17,0 1 432 1 2624 1190 2535 1150
24 51,2 1300 36,1 916 41,0 1041 20,4 1 518 1 4718 2140 4475 2030
1 Inner Diameter SS differs from CS
2 Consult KROHNE for more information
2.2.3 Variant flow sensor; XXT - High Viscosity and Cryogenic (SS) versions.
The following dimensions are applicable for the OPTISONIC 3400 in compact and remote
versions;
EN1092-1; Extended temperature - High Viscosity and Cryogenic (SS) version - PN40
Nominal Dimensions [mm] Approx weight
size [kg]
DN L H W Di CS Di SS CS SS
25 250 155 115 27 27 8 8
32 260 156 140 35 35 10 10
40 270 173 150 39 41 11 13
50 300 193 165 53 53 15 16
65 300 203 185 63 63 19 19
80 350 238 200 81 81 17 18
100 350 268 235 104 104 24 23
125 350 297 270 130 130 30 29
150 400 326 300 158 158 37 36
200 500 427 375 207 207 69 69
250 550 492 450 260 260 101 101
300 550 547 515 308 308 137 137
EN1092-1; Extended temperature - High Viscosity and Cryogenic (SS) version - PN25
Nominal Dimensions [mm] Approximate weight
size [kg]
DN L H W Di CS Di SS CS SS
100 350 268 235 104 104 29 29
125 350 297 270 130 130 29 29
150 400 326 300 158 158 38 38
200 500 419 360 207 207 61 61
250 550 479 425 260 259 82 82
300 550 532 485 308 308 108 108
350 600 594 555 338 338 148 148
400 650 652 620 389 389 186 186
450 700 702 670 439 439 223 223
500 750 752 730 488 488 290 290
600 800 857 845 586 586 362 362
EN1092-1; Extended temperature - High Viscosity and Cryogenic (SS) version - PN16
Nominal Dimensions [mm] Approximate weight
size [kg]
DN L H W Di CS Di SS CS SS
100 350 261 220 104 104 23 23
125 350 287 250 130 130 29 29
150 350 319 285 158 158 38 38
200 450 409 340 207 207 49 49
250 500 469 405 260 260 67 68
300 500 520 460 310 310 82 82
EN1092-1; Extended temperature - High Viscosity and Cryogenic (SS) version - PN10
Nominal Dimensions [mm] Approximate weight
size [kg]
DN L H W Di CS Di SS CS SS
200 450 409 340 207 207 50 50
250 500 512 445 260 260 66 66
300 500 512 445 310 310 75 75
350 500 559 505 342 342 91 91
400 600 594 565 393 393 114 114
450 600 674 615 443 443 130 130
500 650 722 670 494 494 151 151
600 700 824 780 594 594 195 195
700 750 929 895 694 3 280 3
800 900 1039 1015 794 3 380 3
900 900 1137 1115 889 3 469 3
1000 1000 1247 1230 991 3 595 3
3 TBD - Consult KROHNE for more information
L H W CS / SS 1 CS SS
[inch] [mm] [inch] [mm] [inch] [mm] [inch] [mm] [lb] [kg] [lb] [kg]
1 9,8 250 6,0 152 4,3 108 1,1 27 20 9 20 9
1¼ 10,2 260 6,3 161 4,6 117 1,4 35 24 11 22 10
1½ 10,6 270 6,9 174 5,0 127 1,6 41 26 12 24 11
2 11,8 300 7,4 187 6,0 152 2,1 53 33 15 33 15
2½ 11,8 300 8,7 221 7,0 178 2,5 63 42 19 42 19
3 13,8 350 9,2 233 7,5 191 3,1 78 44 20 44 20
4 13,8 350 10,4 265 9,0 229 4,0 102 57 26 57 26
5 13,8 350 11,4 289 10,0 254 5,0 128 71 32 71 32
6 15,7 400 12,4 316 11,0 279 6,1 154 88 40 88 40
8 17,7 450 16,1 408 13,5 343 8,0 203 119 54 115 52
10 21,7 550 18,5 470 16,0 406 10,0 255 168 76 159 72
12 21,7 550 20,9 531 19,0 483 12,0 305 216 99 216 99
14 27,6 700 20,9 531 21,0 533 13,3 337 311 141 298 135
16 31,5 800 23,2 589 23,5 597 15,3 388 399 181 373 169
18 31,5 800 25,0 635 25,0 635 17,2 438 470 213 414 188
20 31,5 800 27,2 692 27,5 699 19,3 489 560 254 518 235
24 33,5 850 31,5 801 32,0 813 23,3 591 869 394 692 314
28 35,4 900 37,2 945 36,5 927 27,1 1 687 1 1052 527 - -
32 37,4 950 41,8 1062 41,8 1061 30,8 1 783 1 1598 769 - -
36 41,3 1050 45,8 1163 46,0 1168 34,8 1 884 1 2006 963 - -
40 43,3 1100 50,2 1276 50,8 1289 38,6 1 980 1 2621 1225 - -
1 Inner Diameter SS differs from CS, consult KROHNE for more information
L H W CS / SS 1 CS SS
[inch] [mm] [inch] [mm] [inch] [mm] [inch] [mm] [lb] [kg] [lb] [kg]
1 9,8 250 6,3 160 4,9 124 1,1 27 22 10 22 10
1¼ 10,2 260 6,6 169 5,3 133 1,4 35 24 11 22 10
1½ 10,6 270 6,9 175 6,1 155 1,6 41 31 14 29 13
2 11,8 300 7,6 194 6,5 165 2,1 53 35 16 35 16
2½ 11,8 300 9,0 227 7,5 191 2,5 63 44 20 44 20
3 13,8 350 9,6 243 8,3 210 3,1 78 53 24 53 24
4 15,7 400 10,9 278 10,0 254 4,0 102 79 36 79 36
5 15,7 400 11,9 301 11,0 279 5,0 128 97 44 97 44
6 17,7 450 13,2 335 12,5 318 6,1 154 128 58 128 58
8 19,7 500 16,8 427 15,0 381 8,0 1 203 1 203 92 187 85
10 21,7 550 19,2 489 17,5 445 9.7 1 248 1 288 135 265 120
12 23,6 600 21,4 544 20,5 521 11.8 1 299 1 428 194 392 178
14 27,6 700 24,0 609 23,0 584 13.1 1 333 1 536 243 518 235
16 31,5 800 26,2 665 25,5 648 15,0 381 699 317 697 316
18 31,5 800 28,4 722 28,0 711 16,5 1 419 1 941 427 871 395
20 31,5 800 30,5 774 30,5 775 18,4 1 467 1 1131 513 1023 464
24 33,5 850 34,8 884 36,0 914 22,1 1 560 1 1658 752 1530 694
1 Inner Diameter SS differs from CS, consult KROHNE for more information
L H W CS / SS 1 CS SS
[inch] [mm] [inch] [mm] [inch] [mm] [inch] [mm] [lb] [kg] [lb] [kg]
1 10,6 270 6,3 160 4,9 124 1,1 27 24 11 24 11
1¼ 10,6 270 6,6 169 5,3 133 1,4 35 24 11 24 11
1½ 11,4 290 7,4 189 6,1 155 1,5 1 39 1 33 15 33 15
2 13,0 330 7,6 194 6,5 165 2,1 53 40 18 40 18
2½ 13,0 330 9,0 227 7,5 191 2,5 63 51 23 51 23
3 15,7 400 9,6 243 8,3 210 2,9 74 62 28 62 28
4 15,7 400 11,3 287 10,8 273 3,6 1 92 1 110 50 108 49
5 19,7 500 12,9 327 13,0 330 4,8 122 172 78 172 78
6 19,7 500 13,9 354 14,0 356 5,5 1 140 1 223 101 216 98
8 21,7 550 17,6 446 16,5 419 7,6 194 320 145 313 142
10 25,6 650 20,5 521 20,0 508 9,3 1 236 1 536 243 503 228
12 27,6 700 23,0 583 22,0 559 11,1 1 281 1 679 308 631 286
14 29,5 750 24,3 618 23,8 603 12,1 1 308 1 842 382 789 358
16 31,5 800 26,9 684 27,0 686 13,9 1 354 1 1155 524 1074 487
18 33,5 850 29,1 738 29,3 743 15,7 1 398 1 1442 654 1307 593
20 35,4 900 31,2 793 32,0 813 17,4 1 443 1 1832 831 1682 763
24 37,4 950 35,3 896 37,0 940 20,9 1 532 1 2630 1193 2383 1081
1 Inner Diameter SS differs from, consult KROHNE for more information
L H W CS / SS 1 CS SS
[inch] [mm] [inch] [mm] [inch] [mm] [inch] [mm] [lb] [kg] [lb] [kg]
3 17,7 450 10,7 271 9,5 241 2,6 1 67 1 93 42 93 42
4 17,7 450 12,1 309 11,5 292 3,4 1 87 1 143 65 141 64
6 23,6 600 14,9 379 15,0 381 5,2 1 132 1 309 140 304 138
8 31,5 800 18,6 472 18,5 470 7,0 1 178 1 540 245 503 228
10 31,5 800 21,6 550 21,5 546 8,5 1 216 1 809 367 756 343
12 35,4 900 24,0 609 24,0 610 10,1 1 257 1 1129 512 994 451
14 35,4 900 25,1 637 25,2 641 11,2 1 284 1 1303 591 1162 527
16 39,4 1000 27,3 694 27,7 705 13,1 1 333 1 1627 738 1517 688
18 39,4 1000 29,9 760 31,0 787 14,9 1 378 1 2112 958 2022 917
20 39,4 1000 32,6 828 33,8 857 16,5 1 419 1 2599 1179 2399 1088
24 51,2 1300 37,6 955 41,0 1041 19,9 1 505 1 4830 2191 4482 2033
1 Inner Diameter SS differs from CS, consult KROHNE for more information
*Cryogenic and XXT versions not available for 8"...24"
The manufacturer is not liable for any damage resulting from improper use or use for other than
the intended purpose.
The OPTISONIC 3400 is designed exclusively for measurements on conductive and / or non-
conductive fluids, in closed completely filled pipeline circuits. Excess of contaminations (gas,
particles, 2 phases) disturb the acoustic signal and thus must be avoided.
The overall functionality of the OPTISONIC 3400 flowmeter, is the continuous measurement of
actual volume flow, mass flow, flow speed, velocity of sound, gain, SNR, totalized flow mass and
diagnosis values.
Do a check of the packing list to make sure that you have all the elements given in the order.
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.
3.3 Vibration
3.5.3 T-section
3.5.4 Bends
Install meter on a lowered section of the pipe to ensure a full pipe condition through the meter.
3.5.9 Insulation
The flow sensor can be insulated completely, except for the connection box.
(Ex: maximum temperature, refer to Ex supplement)
For devices used in hazardous area, additional maximum temperature and insulation
precautions apply. Please refer to the Ex documentation!
3.5.10 Mounting
3.5.11 Flange deviation
Max. permissible misalignment of pipe flange faces: Mmax 0.5 degree,
accoording ASME B16.5 Individual flanges. See Appendix 12 ; Flange face aligment of the
General Piping Requirements DEP 31.38.01.11-GEN
For devices used in hazardous areas, additional safety notes apply; please refer to the Ex
documentation.
Observe without fail the local occupational health and safety regulations. Any work done on the
electrical components of the measuring device may only be carried out by properly trained
specialists.
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.
For devices used in hazardous areas, additional safety notes apply; please refer to the Ex
documentation.
The power terminals in the terminal compartments are equipped with additional hinged lids to
prevent accidental contact.
The device must be grounded in accordance with regulations in order to protect personnel
against electric shocks.
Basic version
• Has 1 current output, 1 pulse output and 2 status outputs / limit switches.
• The pulse output can be set as status output/limit switch and one of the status outputs as a
control input.
Ex i version
• Depending on the task, the device can be configured with various output modules.
• Current outputs can be active or passive.
• Optionally available also with Foundation Fieldbus and Profibus PA
Modular version
• Depending on the task, the device can be configured with various output modules.
Bus systems
• The device allows intrinsically safe and non intrinsically safe bus interfaces in combination
with additional modules.
• For connection and operation of bus systems, please note the separate documentation.
Ex option
• For hazardous areas, all of the input/output variants for the housing designs C and F with
terminal compartment in the Ex d (pressure-resistant casing) or Ex e (increased safety)
versions can be delivered.
• Please refer to the separate instructions for connection and operation of the Ex-devices.
Figure 4-2: Marking (CG number) of the electronics module and input/output variants
1 ID number:
2 ID number: 0 = standard
3 Power supply option
4 Display (language versions)
5 Input/output version (I/O)
6 1st optional module for connection terminal A
7 2nd optional module for connection terminal B
The last 3 digits of the CG number (5, 6 and 7) indicate the assignment of the terminal
connections. Please refer to the following examples.
• The grey boxes in the tables denote unassigned or unused connection terminals.
• In the table, only the final digits of the CG no. are depicted.
• Connection terminal A+ is only operable in the basic input/output version.
A+ A A- B B- C C- D D-
Ia + HART® active 1
• The grey boxes in the tables denote unassigned or unused connection terminals.
• In the table, only the final digits of the CG no. are depicted.
• Term. = (connection) terminal
A+ A A- B B- C C- D D-
PROFIBUS PA/DP
D__ max. 2 optional modules for term. A + B PA+ (2) PA- (2) PA+ (1) PA- (1)
F__ max. 2 optional modules for term. A + B PA+ (2) PA- (2) PA+ (1) PA- (1)
Modbus (option)
G__ 2 max. 2 optional modules for term. A + B Commo Sign. B Sign. A
n (D1) (D0)
1 changeable
2 not activated bus terminator
Please fill in this form and fax or email it to your local representive. Please include a sketch of
the pipe layout as well, including the X, Y, Z dimensions.
Customer information:
Date:
Submitted by:
Company:
Address:
Telephone:
Fax:
E-mail:
Piping details
Nominal pipe size:
Outer diameter:
Wall thickness / schedule:
Pipe material:
Straight inlet / outlet section (DN):
Upstream situation
(elbows, valves, pumps):
Flow orientation (vertical up / horizontal / vertical down / other):
Environment details
Corrosive atmosphere:
Sea water:
High humidity (% R.H.)
Nuclear (radiation):
Hazardous area:
Additional details:
Hardware requirements:
Accuracy requested
(percentage of rate):
Power supply (voltage, AC / DC):
Analog output (4-20 mA)
Pulse (specify minimum pulse width, pulse value):
Digital protocol:
Options:
Remote mounted signal converter:
Specify cable length:
Accessories:
• Vortex flowmeters
• Flow controllers
• Level meters
• Temperature assemblies
• Pressure transmitters
• Analysis products
• Products and systems for the oil & gas industry
• Measuring systems for the marine industry