KATRA E&M Estimate
KATRA E&M Estimate
KATRA E&M Estimate
(URBAN)
UNDER
AMRUT 2.0
Estimated Cost:-
1 Project Cost 401.43 Lacs
2 5 Year O&M Cost 616.85 Lacs
3 Total Project Cost 1,018.28 Lacs
EXECUTIVE ENGINEER
CONSTRUCTION DIVISION (E&M)
Estimate No. : U.P JAL NIGAM (U)
Year : 2022-23 BAREILLY
OFFICE OF THE EXECUTIVE ENGINEER, CONST. DIVISION (E/M)
U. P. JAL NIGAM, URBAN BAREILLY
REPORT
This estimate has been prepared as per letter no / / /2022 dated by Executive
Engineer, for Construction of 2 Nos new tube well &1 No. Rebore Tubewell and Replacement
of old pumping plant of 2 No, existing TW & SCADA/Automation work for all Tube wells at
Nagar Panchayat Islam Nagar Distt-Badaun.
In this estimate Provision for the construction of 2 Nos New tube well of 1500 lpm, 56 m head,
assembly size 300 mm x 200 mm, 165/150 m deep with 30.0 HP pumping plant , Replacement
of 2 Nos old pumping plant of 30 HP capacity in existing TW & SCADA/Automation work for
all Tube wells, automatic chlorination system, 2 Nos Hydel power connection, 3 months trial
and run has been made.
1. Tube Well :-
Construction of 300X200mm Size 165/150 mtr Deep new tube well,it is expected that proposed
Discharge of 1500 LPM at 4.50 mtr depression will be available, the figure is however tentative
for the above area as everything depends upon the geophysical condition of soil, the quality and
thickness of strata met with during drilling. The depth of the tube well has been taken as per
nearby constructed tube well. MSERW pipe used for construction of tube well will be as per
IS-4270. Slotted pipe will be as per IS-8110. Design has been selected keeping in view the
maximum entrance velocity of 0.02 meter per second and rising velocity 1.2 meter per second
as per above referred IS. The size of borehole has been taken considering the thickness of
gravel pack as per IS-4097.
The housing pipe of tube well has been taken to freely accommodate the pumping set duly
followed with flanged column pipe, air line and to accommodate the over pumping unit at the
time of development of tube well. The carting of different T&P for construction of tube well
and tube well assembly has been taken from the divisional store Bareilly to the site. Any extra
work which has not been provided in this estimate and if is required to be done such as drilling
in hard stone, extra drilling due to none availability of proper strata and extra assembly the
revised estimate will be made for extra work on the basis of actual work done.
2. Pumping Plant:-
Discharge of the pumping plant has been taken 1500 lpm, 56 m head as per requirement of the
scheme and provision for clear water submersible pumping plant coupled with squirrel cage 3
phase induction motor as per IS-8034 has been taken. Other connected accessories such as 50
KVA servo voltage stabilizer, valves with actuators as per IS-14846, lifting tackle as per IS-
3177 and switch gear material etc. has been made as per latest IS.
3.Power Connection :-
11/.440 kv Power transmission line for 2 Nos new tube wells have been taken in this estimates.
4. Provisions of Automation works have been made in this estimate: -
(i) Remote Terminal Unit (RTU): Each Tube well shall have one RTU which will collect all
the information of the tubewell parameters, like Energy consumption, power availability
through intelligent energy meter. Water flow from electromagnetic flow meter, pressure
through pressure sensors, surface water level through Radar type level sensors and shall
communicate through PLC to these equipment’s. These RTUs for tube wells will communicate,
via GSM/GPRS, with a local server. For the wireless communication between and RTUs, the
GSM/GPRS communication option has been considered which will be suitable in that
particular area/ location. The various RTUs in the field shall communicate via Internet with a
Master Control station (MCS) which shall log the data in one centralized location where the
main report generation and analysis shall be carried out to have better monitor and control over
the city’s water supply.
(ii) Local Control Station (LCS): For the supply of water in Nagar panchayat area, Single
LCS provisioned in this estimate. The main function of Local Control station (LCS) will log
the data received from different RTU installed in pumping plant of tube wells and send to
MCS.The SCADA hardware described above shall be acquiring data at substation RTUs which
are remotely located and being monitored; the data for these remote substation RTUs will be
acquired on a GPRS wireless communication backbone at a LOCAL MONITORING Stations.
The LMS will hence be integrating the local intelligent units (RTUs) under its ambit as per the
area segregation based on the geographical spread of the system. The local monitoring station
since handles more than one substation RTU, it shall be provided with a GPRS device which
shall handle the data traffic between the substation nodes (SCADA)hardware) and the
respective LMS. The basic design consideration for this system should cover the following -
(a) Acquiring important data like water flow, level, pressure, current, voltage, Power factor,
frequency and event through field instruments. The data could be either digital or analog.
(b) Transmit the analog/digital data by RTUs hardware which will have analog/digital
modules, GPRS communication, inbuilt memory for storage and provision for On/Off.
(c) Monitor, archive, analyze the logged data and generate control signals, event history,
alarms, management reports and graphical presentation.
(d) Transfer of data from the RTUs to master control station (MCS) .
(iv) Automation of Tube Wells-operation of tube wells is based on level of water in OHT as
well as supply time schedule fixed by the department. In this DPR proposal of automation of
tube wells for saving the manpower cost and wastage of water and also smart monitoring of
water supply in the area when water meter installed in future for consumer billing purpose.
(v) Water level instrument for OHT-Provision of Radar Type/Ultrasonic type water level
instrument has been installed on each OHT for better controlling of water level and monitoring
in O.H.T. and also for monitoring of water quantity supplied to distribution system.
(vi) Water generation monitoring system-Provision of Electromagnetic flow meter in line of
tube wells which helps to continuously measure the discharge /quantity of water being
generated from tube well.
(vii) Provision of Stabilizer-For controlling of voltage fluctuation during operation of tube
wells proposed new servo voltage stabilizer which are compatible with SCADA System.
various manual voltage stabilizer using at different sites which are not compatible to SCADA
system has to be replace with new servo voltage stabilizer.
(viii) Equipment used in automation system-
a- SCADA -complete scada system for automation of tube well and OHT
b-Radar/ Ultrasonic Level Transmitter- This device measures the level of water in the sump or
OHT (Over Head Tank) and displays the same at MCS. This facilitates automatic operation of
pump based on the level of the tank.
c-Ground water level indicator- this measures the underground water level and the draw- down.
An extremely important database is created which helps the department to know the health of
the tube well and paves the path for future location of the tube wells.
d- Smart Pressure Transmitter-this device helps for measuring the pressure of water line
through which we can get actual working head of pump thus electricity consumption shall also
be monitor.
e- Electric valve Actuators-The actuators operate the valves logically in a synchronized manner
ie the moment the pump is ‘on’ the bypass valve opens and discharges the sandy water which is
not suitable for consumption. After that the main line valve opens and the clear water is
discharged to the direct supply lines or the Over Head Tank.
f- LVS- video screen provision for the LCS.
g-Intelligent Energy Meters-This electronic device measures the complete electrical profile and
transmits the same to MCS through RTU. Energy Meter connected with Remote Terminal Unit
measures power consumed by the Pump/TW itself, must pass through a meter for Energy
Monitoring, Un- healthy conditions, Power Factor and Pump Efficiency monitoring, Energy
auditing purposes.
h- Soft Starters – tube well which are connected with OHT, using soft starter panels. Soft
starter and panels for pumping plant giving power and protections for motor and other
electrical equipment’s, it mainly consists contactors and overload protection, also soft starters
temporarily reduce the load and torque on motor.
i-GSM/GPRS Modem-the system shall have GSM/GPRS based communication mode for
transferring the data from RTU to LCS/MCS.
j- HMI- human machine interface is used to control and monitor state of process and
implements the operators control instructions on local level.
k-Computers, Printers, Cables– this equipment are used for analyzing manipulating data,
giving command, record and print data’s
(ix) Automatic Chlorination System-provisioned automated chlorine detection system by
online automatic dozing with low level indicator, alarming system.
(x) Vocal Alarms-In case of critical alerts it will announce the condition of alarms i.e.
Fire/Chlorine Leak/Over Flow/Short Circuit etc. to alert operator or nearby human beings for
safety(optional)
(xi) Surge Protector-Surge protector for all AC control supplies of all equipment’s installed at
each OHT
5. Estimation Criteria-
i- In this estimate provision of electromagnetic flow meter, Smart Pressure Transmitter, Ground
Water Level indicator has been taken in each tube well.
ii- Provision of OHT water level indicator has been taken in for each OHT.
iii- Provision of new smart energy meter with panel has to be installed for each tube well.
iv-In this estimate provision of automatic chlorinator plant which is compatiable to scada system for
make system automated.
v- Provision of Surge protector has been taken in this estimate, for AC control supplies of all
equipment’s installed at each OHT.
6.Operation & Maintenance - 5year Operation and maintenance cost has also been proposed
in the estimates, with consumable items as well as pumping plant , SCADA & Automation
related Equipment’s has been considered in the O&M cost.
7. Conclusion:-
(i) Efficiency: Controlling and monitoring large water supply network system improves as it is
done from one control room where the entire data is acquired on the computer through
SCADA. The regulation and control over the quantity of water produced and distributed and
the time scheduling is achieved without interruptions.
(ii) Economics: Controlling and monitoring of water distribution system of large networks
stretched over many kilo-meters is feasible and economical implementing SCADA automation
system. The manual control and monitoring setup involve many Personnel, delays and
approximations in calculations resulting in losses.
(iii) Reliability: The automated system is fool-proof system where it would monitor and
control all aspects of a water distribution system and achieve time scheduling and protection
from thefts and failures.
(iv) Decision and Standby: The Automation software is programmed for almost all situations
where it would automatically take action against any mishaps.
(v) Control: When a system of distribution grows larger and sophisticated where distances of
reservoir, supply required, machinery and multiple locations are involved, controlling such a
system manually is not feasible without losing on time, efficiency, reliability and economics.
Manual operations may cause bigger losses in establishments where the supply and quality of
water cannot be compromised. Total control through automation overcomes the above
conditions.
8.Replacement of pumping plant in place of old pumping plant :-
In this estimate provision has been taken for replacement of old pumping plant to new pumping
plant with column pipe, valves with actuator, starter, flow meter, hydrostatic water level senser,
pressure, depth gauges etc. with their related accessories because previous pumping plant is
very old and not functioning properly also required higher maintenance.
9.Trial Run :-
Equipments installed will be commissioned, trial, and tested by the contractor. Trial run for
three months provision and chemical and Bacteriological Test has been also made.
10.O&M Period: -5 Year Operation and maintenance has been provisioned in this DPR.
Rates for construction of tube well, pumping plant and automation work have been taken as per
schedule of rate for estimating as per orders of chief Engineer (E&M),U.P. Jal Nigam,
Lucknow.
An estimate for Rs. 713.82 Lacs (Project cost Rs 246.67 Lacs + 5 Year O&M Works 491.58
Lacs Electricity Charges Rs 15.56 Lacs) is hereby submitted for necessary action and
arrangement of funds
ABSTRACT OF COST
S.No. Description Qty. Unit Rate Amount
(in lacs)
1 2 3 4 5 6
Rebore Tube Well of 300x200 mm dia size
1 2 No. 17.808 35.616
for Zone - 1
NewTube Well of 300x200 mm dia size for
2 4 No. 17.808 71.232
Zone -1 & 2
Total 297.751
Assistant Engineer
OFFICE OF THE EXECUTIVE ENGINEER, CONST. DIVISION(E/M) U.P. JAL
NIGAM, URBAN BAREILLY
ESTIMATE FOR CONSTRUCTION OF REBORE TUBEWELL 300x200 MM
SIZE FOR ZONE-1
Assistant Engineer
A. ESTIMATE OF NEW PUMPING PLANT FOR REBORE TW OF ZONE 1
B. Estimate for laying of cable from Rebore TW to existing Pump House for Zone-1
D.
1 CE/UL certifeid Intelligent Smart Energy Meter 1 Set 25000.00 25000.00
2 Moter Operated Actuater for Existing Valves 150 mm
size 2 No. 90000.00 180000.00
3 Main Switch Incomer Panel 1 No. 15000.00 15000.00
4 Actuator Panel 1 No. 25000.00 25000.00
5 CE/UL Certifeid Electromagnetic Flow Meter 150 mm
size 1 No. 150000.00 150000.00
6 Auto Phase reversal unit with inbuilt delay and
enclosure control panel etc. 1 No. 50000.00 50000.00
7 CE/UL Certifeid Hydrostatic type sub soil water level
transmitter for tubewell 1 No. 120000.00 120000.00
8 CE/UL certifeid Surge Protecter for control panel.
1 No. 15000.00 15000.00
9 CE/UL certifeid Pressure Transmiter with local
display 1 No. 50000.00 50000.00
10 CE/UL Certifeid 7 hmi touch screen suitable to
communication with PLC/RTU for display & control 1 No. 30000.00 30000.00
of process parameters
11 Complete cabling including power cables of all
equipment. 1 No. 60000.00 60000.00
12 Control panel with IP54 protection ,industrial grade
for all equipments.separate for control (24V) and 1 No. 120000.00 120000.00
power equipment
13 Installation, commissioning & testing trial for
tubewell 1 No. 10000.00 10000.00
14 Automatic Chlorination System compatible to
SCADA system 1 No. 75000.00 75000.00
925000.00
G.Total 925000.00
Amount in lacs 9.250
Gross Total For 6 Tubewells in Zone-1&2 Amount in lacs 55.500
Gross Total for pumping plant & OHT for Zone 1, 2 & 3 (A+B+C+D+E)
in lacs 112.750
Assistant Engineer
OFFICE OF THE EXECUTIVE ENGINEER, CONST. DIVISION(E/M) U.P. JAL
NIGAM, BAREILLY
ESTIMATE FOR SCADA /AUTOMATION WORK OF PUMPING PLANT
Unit
Total 305000.00
Grand Total ( in lacs) 305000.00
Amount in lacs 3.050
Assistant Engineer
OFFICE OF THE EXECUTIVE ENGINEER,CONST.DIVISION(E/M),
U.P. JAL NIGAM, URBAN BAREILLY
ESTIMATE FOR LOCAL CONTROL STATION
M Split AC suitable for the control room 1.5 tonnes 1 No. 42000 42000.00
Assistant Engineer
OFFICE OF THE EXECUTIVE ENGINEER,CONST.DIVISION(E/M),
U.P.JAL NIGAM, BAREILLY
Total 3096050.00
GST @ 18 % 557289.00
Total 3653339.00
Grand Total ( in lacs ) 36.533
Assistant Engineer
OFFICE OF THE EXECUTIVE ENGINEER,CONST.DIVISION(E/M),
U.P.JAL NIGAM, BAREILLY
Chowkidar for watch & ward of LCS Room 8 hours shift per
b day(@ Rs 300 per 8 hours shift day) as per present labour rate 4 27000.00 108000.00
(Rs 900.00x30 days= Rs 27000)
Total 270000.00
Total (2) 270000.00
b) Power Consumption during Trial & Run period for 3 No.s TWs in Zone 2 (25 kW each)
Fixed Charges 25*375 9375.00
Assistant Engineer
OFFICE OF THE EXECUTIVE ENGINEER,CONST.DIVISION(E/M), U.P. JAL NIGAM BAREILLY
Permissible vertical velocity is 0.6 to 1.2 200 mm dia MSERW pipe will
m/s. Hence, be suitable.
C Development
Recommended discharge as per IS 2800 = 60% of yield of Tubewell
O.P Unit capacity = 1500 x100/60 2500 lpm
Commercial rating of O.P Unit - 2Cusec 3400 lpm
DESIGN OF DRILLING AND SIZE OF PIPES FOR CONSTRUCTION NEW
TUBEWELLS IN ZONE -2 FOR KATRA NP IN DIST. SHAHJAHANPUR
Permissible vertical velocity is 0.6 to 1.2 200 mm dia MSERW pipe will
m/s. Hence, be suitable.
C Development
Recommended discharge as per IS 2800 = 60% of yield of Tubewell
O.P Unit capacity = 1500 x100/60 2500 lpm
Commercial rating of O.P Unit - 2Cusec 3400 lpm
Assistant Engineer
OFFICE OF THE EXECUTIVE ENGINEER, CONST. DIVISION (E/M), UTTAR
PRADESH JAL NIGAM, URBAN BAREILLY
d2= 0.500 l2 = 95 D1
d3= 0.300 l3 = 45
d4 = 0.200 l4 = 90
D3
V= 28.21 M³ L3 L1
Adding 50% of above = 14.10 M³
Hence Total = 42.31 M³
During Development by
Compressor and O.P. Unit = 10.00 M³
Hence, Total = 52.31 M³
Say = 60.00 M³
(It may be less or more as per site conditions)
L4
L2
D4
D2
Assistant Engineer
OFFICE OF THE EXECUTIVE ENGINEER,CONST.DIVISION(E/M),
U.P.JAL NIGAM, URBAN BAREILLY
Output of motor
5 Add Margin @ 15% as per manual 3.47 HP
Total 26.62 HP
Suitable Commercial Rating Available 30 HP
Hence, pump of discharge of 1500 lpm of 50 mtr
head coupled with motor will be provided of 30 H.P
The Margin of safety for motor has been taken as per CPHEEO guidelines as under
1 UP TO 1.5 KW 50% UP to 2 HP
2 1.5 - 3.7 KW 40% 2 HP - 5 HP
3 3.7 - 7.5 KW 30% 5 HP - 10 HP
4 7.5 - 15 KW 20% 10 HP - 20 HP
5 15 - 75 KW 15% 20 HP - 100 HP
6 ABOVE 75 KW 10% 100 HP
Assistant Engineer
OFFICE OF THE EXECUTIVE ENGINEER, CONST. DIVISION (E/M),
UTTAR PRADESH JAL NIGAM,URBAN BAREILLY
= 0.72 liter
Assistant Engineer