2018 HONDA 420 FM1 Owners Manual
2018 HONDA 420 FM1 Owners Manual
2018 HONDA 420 FM1 Owners Manual
Honda TRX420TM/FM
FOURTRAX RANCHER 420/4×4
OWNER’S MANUAL
Before riding, take time to get acquainted with your ATV and how it
works. To protect your investment, we urge you to take responsibility
for keeping your ATV well maintained. Scheduled service is a must, of
course. But it’s just as important to observe the break-in guidelines, and
perform all pre-ride and other periodic checks detailed in this manual.
We also recommend that you read this owner’s manual before you ride.
It’s full of facts, instructions, safety information, and helpful tips. To
make it easy to use, the manual contains a detailed list of topics at the
beginning of each section, and both an in-depth table of contents and an
index at the back of the book.
As you read this manual, you will find information that is preceded by a
symbol. This information is intended to help you avoid damage
to your Honda, other property, or the environment.
Introduction
Happy riding!
Introduction
Before Riding..................................................................................... 29
The importance of wearing a helmet and other protective gear, how to
make sure you and your ATV are ready to ride, and important
information about loading.
Contents
Quick Reference
Handy facts about fuel, engine oil, tire sizes, and air pressures.
Contents
ATV Safety 1
There is much that you can do to protect yourself when you ride. You’ll
find many helpful recommendations throughout this manual. The
following are a few that we consider most important.
2 ATV Safety
ATV Safety 3
4 ATV Safety
ATV Safety 5
6 ATV Safety
ATV Safety 7
8 ATV Safety
The items listed on this page are described in this section. Instructions
for other components are presented in other sections of this manual
where they will be most useful.
headlight switch
throttle lever
start button
trailer hitch
shift lever
(1) (2)
(5)
(3)
(4)
TRX420FM only:
When applicable, the 4WD indicator comes on when you turn the
ignition switch ON ( ) and remains on until you shift out of 4WD
mode.
If one of these indicators does not come on when it should, have your
Honda dealer check for burned-out bulbs or other problems.
Fuel Gauge
(1)
(3) (2)
Fuel Valve
RIGHT SIDE
ON OFF RES
(1)
The manual fuel valve ( 1 ) is located on the right side under the fuel
tank.
The three-way fuel valve is used to control the flow of fuel from the
fuel tank to the fuel pump unit.
Reserve Fuel
Remember to check that the fuel valve is in the ON position each time
you refuel. If the fuel valve is left in the RES position, you may run out
of fuel with no reserve.
Ignition Switch
The ignition switch ( 1 ) is used for starting and stopping the engine
(page 52 ). Insert the key and turn it to the right for the ON ( )
position.
CENTER OF HANDLEBAR
ON
(1)
OFF
Keep both hands on the handlebar while machine is in motion and come
to a complete stop before using the 2WD/4WD select lever.
The 2WD/4WD select lever is located on the left side of the fuel tank.
To select the drive mode, shift the 2WD/4WD select lever to the desired
position.
(1)
Start Button
LEFT HANDLEBAR
(2)
(1)
(1) start button START
(2) engine stop switch OFF
RUN
The start button ( 1 ) is used for starting the engine. Pushing the button in
starts the engine. See Starting Procedure, page 53 .
When the start button is pushed, the starter motor will crank the engine.
The starter motor will not operate if the engine stop switch is in the OFF
( ) position when the start button is pushed.
Headlight Switch
LEFT HANDLEBAR
(1)
(2)
Throttle Lever
RIGHT HANDLEBAR
(A)
(1)
(1) throttle lever (A) to open the throttle
The throttle controls engine rpm (speed). To increase engine rpm, press
the throttle lever ( 1 ) with your thumb. To reduce engine rpm, release
pressure on the throttle lever. The throttle will automatically return to the
closed position (engine idle) when you remove your thumb.
LEFT HANDLEBAR
(1)
(2)
The front brake lever is used to slow or stop your ATV. To operate, pull
the lever. For information on braking techniques, see page 61 .
The rear brake lever is used to slow or stop your ATV. To operate, pull
the lever. For information on braking techniques, see page 61 .
The rear brake pedal is used to slow or stop your ATV. To operate,
depress the pedal. For information on braking techniques, see page 61 .
Parking Brake
(A)
(2)
The brakelights are activated by applying the parking brake. When using
the parking brake, be sure to turn the ignition switch OFF ( ) to avoid
discharging the battery.
RIGHT REAR
(1)
Flag poles are optional equipment available from your Honda dealer. To
mount a pole in the bracket ( 1 ), follow the instructions that come with
the flag pole kit.
Flag poles are required in some riding areas. Check local regulations
before riding.
Trailer Hitch
REAR
(2)
(1)
The trailer hitch ( 1 ) is located on the rear axle housing. To use the hitch,
you’ll need a proper size ball ( 2 ) as specified by the trailer
manufacturer.
To attach the ball and properly hook up a trailer, follow the trailer
manufacturer’s instructions. For load limits and operational guidelines,
see page 40 .
Before Riding 29
Protective Apparel
30 Before Riding
Before Riding 31
Rider Training
We urge all riders to take a certified course approved by the ATV Safety
Institute (ASI). For information about the ASI training course nearest
you, call the national toll-free number; (800) 887-2887 (USA only).
Other riding tips can be found in the Tips & Practice Guide f or the ATV
Rider booklet that came with your ATV (USA only).
32 Before Riding
Age Recommendation
The minimum recommended age for this ATV model is 16. For safety,
never let children under 16 years old operate this vehicle.
No Passengers
Before Riding 33
No Alcohol or Drugs
Alcohol, drugs and ATVs don’t mix. Even a small amount of alcohol
can impair your ability to operate an ATV safely. Likewise, drugs−
even if prescribed by a physician−can be dangerous while operating an
ATV. Consult your doctor to be sure it is safe to operate a vehicle after
taking medication.
34 Before Riding
Pre-ride Inspection
Engine Oil Check the level and add oil if needed (page
100 ).
Check for leaks.
Before Riding 35
Nuts & Bolts Check the wheels to see that the axle nuts are
tightened. Use a wrench to make sure all
accessible nuts, bolts, and fasteners are tight.
Leaks, Loose Parts Walk around your ATV and look for anything
that appears unusual, such as a leak or loose
cable.
36 Before Riding
Loading Limits Make sure you do not exceed the load limits
(page 40 ).
Reverse Assist Lever Check the freeplay and adjust if needed (page
125 ). Make sure the lever operates smoothly
without sticking.
Before Riding 37
Remember, be sure to take care of any problem you find, or have your
Honda dealer correct it before you ride.
38 Before Riding
Loading
How much weight you put on your ATV, and how you load it, are
important to your safety. If you decide to carry cargo, you should be
aware of the following information.
Before Riding 39
Load Limits
There are limits to how much weight can be carried on your ATV and be
pulled in a trailer.
The weight of added accessories will reduce the maximum cargo weight
you can carry.
40 Before Riding
Loading Guidelines
Carrying cargo or pulling a trailer will affect how your ATV handles
and greatly reduce its ability in accelerating, braking and making turns
and other maneuvers.
Before Riding 41
Accessories
Make sure the accessory does not obscure any lights, reduce ground
clearance, limit suspension travel or steering travel, or interfere with
operating any controls.
Make sure the accessory does not interfere with your ability to shift
body position on the seat or operate hand and foot controls.
Do not add any electrical equipment that will exceed the vehicle’s
electrical system capacity (page 197 ). A blown fuse can cause a loss
of lights or engine power (page 182 ).
42 Before Riding
Modifications
Before Riding 43
(cont’d)
Even if you have ridden other ATVs, take time to become familiar with
how this ATV works and handles. Practice in a safe area until you build
your skills and get accustomed to the ATV’s size and weight.
Your ATV and its tires are designed and manufactured for off-road use
only, not for pavement. Riding on pavement can affect handling and
control. You should not ride your ATV on pavement.
Always keep both hands on the handlebars and both feet on the footpegs
when riding your ATV. This is important to maintain your balance and
to control the vehicle. Removing even one hand from the handlebars or
one foot from the footpegs can reduce your ability to control the ATV
or could cause you to lose your balance and fall off the ATV.
Control Speed
Before riding in a new area, always check the terrain thoroughly. Don’t
ride fast on unfamiliar terrain or when visibility is limited. (It’s
sometimes difficult to see obstructions like hidden rocks, bumps, or
holes in time to react.)
You should always operate your ATV in a safe and reasonable manner.
When riding, always keep all four wheels on the ground.
Preparation
(1)
(2)
(3)
(4)
(1) fuel valve (3) neutral indicator
(2) ignition switch (4) engine stop switch
1. Before starting, select a level surface and lock the parking brake
(page 25 ).
2. Turn the fuel valve ( 1 ) and ignition switch ( 2 ) to ON ( ).
Starting Procedure
The engine will not start if the throttle is fully open (Because the
electronic control module cuts off the fuel supply).
Flooded Engine
If the engine fails to start after repeated attempts, it may be flooded with
excess fuel. To clear a flooded engine:
If the engine still won’t start, refer to If Your Engine Quits or Won’t
Start, page 174 .
Before restarting the engine, you must turn the ignition switch to the
OFF ( ) position and then back to ON ( ). The engine will not
restart until you perform this procedure.
Stalled Engine
You can restart the engine while the vehicle is stopped by squeezing the
front brake lever and pressing the start button.
Do not press the throttle lever while starting in gear. Your ATV is
equipped with a start inhibitor system that will cut off the ignition if the
throttle is open while attempting to start in gear.
Once you have started the engine, release the front brake lever, then
apply throttle gradually.
If your ATV is stopped with the engine stop switch OFF ( ) and the
ignition switch ON ( ), the battery will discharge.
DOWNSHIFTING SEQUENCE
The shift lever is located near the left footpeg. One full stroke of the
shift lever shifts the transmission to the next higher or lower gear in the
shifting sequence. The shift lever automatically returns to the horizontal
position when released.
To upshift to a higher gear, put the toe of your boot under the shift lever
and raise it one full stroke. To downshift, step on the shift lever and
depress it one full stroke.
After starting the engine and letting it warm up, follow these
procedures:
1. With the transmission in neutral, release the parking brake, but
continue squeezing the rear brake lever.
(cont’d)
Learning when to shift gears comes with experience. Keep the following
tips in mind:
As a general rule, shift while moving in a straight line.
Close the throttle completely before shifting. Improper shifting may
damage the engine, transmission, and drive train.
Upshift to a higher gear or reduce throttle before engine rpm (speed)
gets too high. Learn the relationship between engine sound and the
normal shifting points.
Downshift to a lower gear before you feel the engine laboring
(lugging) at low rpm.
Avoid downshifting to help slow your ATV when engine rpm is high.
Downshifting when engine speed is near its allowable maximum may
over-rev the engine and cause possible damage.
To prevent transmission damage, do not coast or tow the ATV for
long distances with the engine off.
1. Bring the vehicle to a complete stop, then make sure the transmission
is in neutral.
2. Be sure there are no obstacles or people in the way.
3. While pushing the reverse selector knob ( 1 ) in, squeeze the rear brake
lever/parking brake lever ( 2 ), then depress the shift lever.
LEFT HANDLEBAR
(1)
(2)
TRX420FM only:
Although the front and rear brakes have separate controls, all four
wheels are interconnected when your ATV is in the 4WD mode. So
operating any brake control in the 4WD mode will cause braking at both
the front and rear wheels.
For full braking effectiveness, use both the pedal and lever
simultaneously. Using both braking systems will stop your ATV faster
with greater stability.
To slow or stop, apply the brake lever and brake pedal smoothly, while
downshifting to match your speed.
Gradually increase braking as you feel the brakes slowing your speed.
The increase in engine compression from downshifting will help slow
your ATV.
Applying the brakes too hard may cause the wheels to lock and slide,
reducing control of your ATV. If this happens, release the brake
controls, steer straight ahead until you regain control, then reapply the
brakes more gently.
Riding with your foot resting on the brake pedal or your hands on the
brake levers may overheat the brakes, reducing effectiveness.
Making Turns
Learn how to turn your ATV properly. Practice the techniques outlined
in this section on level ground and at low speeds until you are confident
in making turns.
To make a turn on level ground: Steer the handlebar and lean your body
toward the inside of the turn. Leaning helps balance the vehicle, and it
feels more comfortable. Leaning into a turn is an important technique to
master in riding an ATV.
To make a sharp turn at low speed: It helps to shift your body slightly
forward on the seat, and lean inside, as you steer the handlebar. Shifting
weight forward allows the rear wheels to turn easier, and it also
improves front-wheel steering.
To make a turn from a full stop: Apply the throttle gradually when you
turn and start up at the same time. Remember to shift your body forward
to make sharp low-speed turns and whenever you turn while
accelerating from a full stop.
Skidding or Sliding
If your ATV skids sideways during a turn, steer in the direction of the
skid. Avoid hard braking or accelerating until you have regained
directional control.
Riding Up Hills
The ATV’s ability to safely climb hills largely depends on the rider’s
skill and judgment. Begin by practicing on smooth, gentle slopes. As
you gain experience, you’ll learn the hazards and your own limitations.
You may then proceed to ride on more difficult terrain. However, you
must be able to decide which hills or hazards might cause the ATV to
overturn. Avoid excessively steep hills.
When climbing hills, you must shift weight toward the front wheels to
help keep them on the ground. To do this, shift your body slightly
forward on the seat and lean forward. For greater weight shift, move
your body farther forward and lean forward.
Always check the terrain carefully before you start up any hill.
Never climb hills with excessively slippery or loose surfaces.
To climb a hill, take a running start in an appropriate gear and speed
for the conditions. Maintain a steady speed as you ascend the hill.
Never open the throttle suddenly or make sudden gear changes. The
ATV could flip over backward.
Never go over the top of any hill at high speed. An obstacle, a sharp
drop, or another vehicle or person could be on the other side of the
hill.
TRX420FM only:
Remember that operating any brake control in the 4WD mode will cause
braking at both the front and rear wheels.
If the hill is not too steep and you have good footing, you may be able
to walk the ATV back down the hill. Make sure your intended path is
clear in case you lose control of the ATV.
1. Stand with your body facing downhill, beside the vehicle so you can
reach the rear brake lever with your right hand.
2. Be sure your legs are clear of the wheels.
Check your footing.
3. Slowly and carefully back the ATV down the hill using the rear brake
lever to control speed.
4. If you lose control of the ATV, for your safety, get away from the
vehicle.
It’s usually advisable to descend hills with the ATV pointed straight
downhill. Avoid angles that would cause the vehicle to lean sharply to
one side.
As you approach a downhill, stop and survey the terrain below. Never
ride past the limit of your visibility. Never go down a hill at high speed.
Use mainly the rear brake to control speed. Avoid using either the front
brake or rear brake hard or abruptly when riding down hills.
TRX420FM only:
Remember that operating any brake control in the 4WD mode will cause
braking at both the front and rear wheels.
Before operating in a new area, check for obstacles. Watch out for
bumps, rain ruts, potholes and other obstacles in the terrain. When you
approach any obstacle, reduce your speed and be prepared to stop.
Never try to ride over large obstacles, such as large rocks or fallen logs.
The brakelights are activated by applying the parking brake. When using
the parking brake, be sure to turn the ignition switch OFF ( ) to avoid
discharging the battery.
USA Only
Maintenance, replacement or repair of the emission control devices
and systems may be performed by any ATV repair establishment or
individual using parts that are ‘‘certified’’ to EPA standards.
Service Preparations
Maintenance Component Locations .......................................................87
Tool Kit ..................................................................................................90
Owner’s Manual Storage........................................................................91
Seat Removal .........................................................................................92
Clip Removal .........................................................................................93
(cont’d)
Engine
Throttle ............................................................................................... 122
Clutch System .................................................................................... 124
Reverse Lock System ......................................................................... 125
Spark Plug .......................................................................................... 126
Valves................................................................................................. 129
Spark Arrester .................................................................................... 130
Chassis
Brakes................................................................................................. 131
Tires ................................................................................................... 142
Engine Guard & Skid Plate ................................................................ 149
Driveshaft Boots (TRX420FM only).................................................. 150
Propeller Shaft Boots & Yoke Joint Boot .......................................... 151
Electrical
Battery ................................................................................................ 152
To help you properly care for your ATV, this section of the manual
provides a Maintenance Schedule. The service intervals in this schedule
are based on average riding conditions.
Other tasks that are more difficult and require special tools are best
performed by professionals. Removing the wheels should normally be
handled only by a Honda technician or other qualified mechanic.
Instructions are included in this manual only to assist in emergency
service.
Make sure the engine is off before you begin any maintenance or
repairs. This will help eliminate several potential hazards:
Carbon monoxide poisoning from engine exhaust. Be sure there is
adequate ventilation whenever you operate the engine.
Burns from hot ATV parts. Let the engine and exhaust system cool
before touching.
Injury from moving parts. Do not run the engine unless instructed
to do so.
Read the instructions before you begin, and make sure you have the
tools and skills required.
To reduce the possibility of a fire or explosion, be careful when
working around gasoline. Use only non-flammable solvent, not
gasoline, to clean parts. Keep cigarettes, sparks, and flames away
from all fuel-related parts.
Remember that your Honda dealer knows your ATV best and is fully
equipped to maintain and repair it. To ensure the best quality and
reliability, use only new genuine Honda parts or other equivalents for
repair and replacement. If you have the tools and skills required for
additional maintenance jobs, you can purchase an official Honda
Service Manual (page 206 ).
NOTES:
1. Service more frequently when riding in dusty areas, sand or snow.
2. Service more frequently after riding in very wet or muddy conditions.
3. Replace every 2 years. Replacement requires mechanical skill.
Should be serviced by your Honda dealer, unless you have the proper tools and service data and
are mechanically qualified. Refer to the official Honda Service Manual (page 206 ).
Should be serviced by your Honda dealer, unless you have the proper tools and service data and
are mechanically qualified. Refer to the official Honda Service Manual (page 206 ).
In the interest of safety, we recommend these items be serviced only by your Honda dealer.
air cleaner
housing front brake
drain tube rear brake pedal caliper
owner’s manual
air pressure gauge
spark plug
battery
fuse box
main fuse
tool kit
clutch
An optional, larger tool kit may be available. Check with your Honda
dealer’s parts department.
REAR
(2)
(1)
(3)
The owner’s manual and air pressure gauge ( 3 ) should be stored in the
plastic document bag ( 4 ).
SEAT UNDERSIDE
(1)
(2)
(3)
(4)
The seat must be removed for the air cleaner, engine oil, engine oil filter,
clutch, spark plug, battery and fuse maintenance and to remove the side
covers, rear fender cover and left tank side cover, to access the owner’s
manual, air pressure gauge, coolant reserve tank cap and color label.
(3) (5)
(2)
(4)
(6) (1)
Installation
1. Insert the front prongs ( 3 ) into the hooks ( 4 ) on the frame and press
the studs ( 5 ) into the grommets ( 6 ).
2. Press down on the seat until locks.
1. 2.
Installation
1. Push the bottom of the pin.
2. Insert the clip into the hole.
3. Lightly press down on the center pin to lock the clip.
1.
2. 3.
Fuel Recommendation
type unleaded
pump octane number 86 (or higher)
Your engine is designed to use any gasoline that has a pump octane
number of 86 or higher. Gasoline pumps at service stations normally
display the pump octane number. For information on the use of
oxygenated fuels, see page 203 .
Fuel Capacity
Refueling Procedure
4. After refueling, turn the fuel fill cap clockwise until it clicks.
5. Insert the breather tube into the handlebar cover hole.
6. If the fuel valve was set to RES, turn the fuel valve ON.
If you replace the fuel fill cap, use only a genuine Honda replacement
part.
Using the proper oil (page 98 ) and filter, and regularly checking,
adding, and changing oil will help extend your engine’s life. Even the
best oil wears out. Changing oil helps get rid of dirt and deposits in the
engine. Operating the engine with old or dirty oil can damage your
engine. Running the engine with insufficient oil can cause serious
damage to the engine and transmission.
Oil Recommendation
Your ATV does not need oil additives. Use the recommended oil.
Do not use oils with graphite or molybdenum additives. They may
adversely affect clutch operation.
Do not use API SH or higher oils displaying a circular API ‘‘energy
conserving’’ service label on the container. They may affect
lubrication and clutch performance.
NOT RECOMMENDED OK
Do not use non-detergent, vegetable, or castor based racing oils.
(1)
(2)
Check the engine oil level each day before operating your ATV and add
if needed.
1. Park your ATV on a firm, level surface.
2. Start the engine in a well-ventilated area and let it idle for 3−5
minutes. Stop the engine and wait 2−3 minutes.
3. Remove the seat (page 92 ).
4. Unsnap and remove the left side cover ( 1 ).
LEFT SIDE
(1)
Running the engine with an improper oil level can cause serious engine
damage.
LEFT SIDE
(2)
(3)
(4)
Your ATV’s oil filter has very specific performance requirements. Use a
new genuine Honda oil filter specified for your model or a filter of
equal quality.
Using the wrong oil f ilter may result in leaks or premature engine
damage.
(2)
(1)
(1) engine oil drain plug (2) sealing washer
RIGHT SIDE
(1)
(cont’d)
Improper installation of the oil f ilter can cause serious engine damage.
RIGHT SIDE
(4)
(6) (8) (5)
(2)
(7)
(2)
(3) (3)
If a torque wrench is not used for installation, see your Honda dealer as
soon as possible to verify proper assembly.
Oil Recommendation
Changing Oil
Change the oil with the gear case at normal operating temperature to
assure complete and rapid draining.
REAR
(2)
(4)
(3) (1)
Oil Recommendation
Changing Oil
FRONT
(3)
(2)
(1)
Maintaining the coolant will allow the cooling system to work properly
and prevent freezing, overheating, and corrosion.
Coolant Recommendation
Use only distilled water as a part of the coolant solution. Water that is
high in mineral content or salt may be harmful to the aluminum engine.
Check the engine coolant level each day before operating your ATV and
add if needed.
RIGHT REAR
(1)
(2)
(3)
(cont’d)
REAR
(5)
(6)
(4)
7. After adding coolant, install the reserve tank cap and rear fender
cover.
8. Fasten the rubber strap.
9. Install the seat.
Coolant Replacement
Coolant should be replaced by your Honda dealer, unless you have the
proper tools and service data and are mechanically qualified. Refer to
the official Honda Service Manual (page 206 ).
Radiator Core
Check the air passages for clogging or damage. Remove insects, mud, or
any obstruction with low water pressure. Have the radiator checked by
your Honda dealer if the air flow is restricted over more than 20% of the
radiator surface.
(5)
(4)
(1)
(2)
FRONT
(7)
(8)
Service the air cleaner more frequently if you ride in unusually wet or
dusty areas. Your Honda dealer can help you determine the correct
service interval for your riding conditions.
Using the wrong air cleaner may result in premature engine damage.
Cleaning
UNDER SEAT
(1)
(2)
(cont’d)
(3)
(5) (6)
(3) screw (6) air cleaner
(4) air cleaner assembly (7) air cleaner body
(5) clamp
UNDER SEAT
(8) (9)
(9)
Dust Cover
UNDER SEAT
(1)
(2)
Do not push the dust cover ( 1 ) too far into the breather joint ( 2 ).
If the dust cover is dirty, clean it.
The air cleaner housing drain tube should be serviced in accordance with
the Maintenance Schedule. (Riding through water may require more
frequent inspection.) If deposits can be seen in the drain tube, the tube
must be cleaned before starting the vehicle.
REAR
(3) (2)
(1)
(1) drain tube (3) air cleaner housing
(2) clip
1. Remove the drain tube ( 1 ) by removing the clip ( 2 ) under the air
cleaner housing ( 3 ).
2. Drain the deposits.
3. Reinstall the drain tube, securing it with the clip.
Throttle Freeplay
(A)
(B)
1/8−5/16 in
(3−8 mm)
(2) (3) (4) (1)
(1) throttle lever (4) lock nut
(2) rubber sleeve (A) decrease freeplay
(3) throttle cable adjuster (B) increase freeplay
Inspection
Check freeplay at the throttle lever ( 1 ).
Freeplay:
1/8−5/16 in (3−8 mm)
Adjustment
1. Slide the rubber sleeve ( 2 ) back to expose the throttle cable adjuster
( 3 ).
2. Loosen the lock nut ( 4 ).
3. Turn the adjuster to obtain the correct freeplay.
4. Tighten the lock nut and reinstall the sleeve.
5. After adjustment, check for smooth operation of the throttle lever
from fully closed to fully open in all steering positions.
Throttle Inspection
Clutch Adjustment
(2)
(1) lock nut (2) clutch adjuster
1. Make sure the engine is cool.
2. Make sure the ignition switch is OFF ( ).
3. Remove the seat (page 92 ) and left side cover (page 100 ).
4. Loosen the lock nut ( 1 ).
5. Turn the clutch adjuster ( 2 ) counterclockwise until you feel slight
resistance.
6. Turn the adjuster 1/4 turn clockwise, then tighten the lock nut to hold
the adjuster in this position.
7. After adjustment, start the engine and test ride your ATV to be sure
the clutch is operating properly.
8. Install the removed parts in reverse order of removal.
If you cannot get proper adjustment, or the clutch does not work
properly, the clutch friction discs may be worn. See your Honda dealer
or refer to official Honda Service Manual (page 206 ).
(6)
1/16−3/16 in
(2−4 mm) (2) (3)
(4) (5)
(1) dust cover (4) rubber sleeve
(2) reverse assist lever (5) lock nut
(3) rear brake lever (6) adjusting nut
Other Checks
Check the reverse assist lever and cable for loose connections or other
damage. If the cable is worn or kinked, have it replaced by your Honda
dealer.
Use only the recommended type of spark plug in the recommended heat
range.
Using spark plugs with an improper heat range can cause engine
damage.
1. Remove the seat (page 92 ) and left side cover (page 100 ).
2. Remove the left tank side cover ( 1 ) by removing the bolts ( 2 ).
LEFT SIDE
(1)
(2)
LEFT SIDE
0.039−0.043 in
(1.00−1.10 mm)
(6) (5)
(4)
(3)
11. Connect the spark plug cap. Take care to avoid pinching any cables or
wires.
12. Install the remaining parts in the reverse order of removal.
Valve Inspection
For those who are mechanically proficient and have the proper tools,
instructions on adjusting valve clearances are given in the official
Honda Service Manual. All others should have valves adjusted by your
Honda dealer.
Because of the possible fire hazard, check that there are no combustible
materials in the area before purging the spark arrester.
REAR
(1)
(1) bolt
1. Select a well-ventilated area free of combustible materials and make
sure the exhaust pipe is cool.
2. Remove the bolt ( 1 ).
3. Start the engine and rev it up approximately twenty times while
momentarily creating exhaust system back pressure by blocking the
end of the muffler with a shop towel.
4. Stop the engine and allow the exhaust pipe to cool.
5. Reinstall the bolt securely.
There are no adjustments to perform, but fluid level and pad wear must
be inspected periodically. The system must be inspected frequently to
ensure there are no fluid leaks.
If the right brake lever freeplay does not feel within the normal range
while riding, check the brake pads for wear (page 134 ).
Worn pads should be replaced. If the pads are not worn beyond the
recommended limit, there is probably air in the brake system. See your
Honda dealer to have the air bled from the system.
RIGHT HANDLEBAR
(1)
(1) LOWER level mark
If your inspection indicates a low fluid level, have your Honda dealer
add the recommended fluid.
Brake f luid can damage plastic and painted surf aces. Handle with care.
Worn brake pads should be replaced. If the pads are not worn, have your
brake system inspected for leaks.
Other Inspections
Brake pad wear will depend upon the severity of usage and riding
conditions. The pads will wear faster in wet or muddy conditions.
Inspect the pads visually during all regular service intervals to determine
the pad wear.
Check the wear indicator ( 1 ). If the wear indicator aligns with the edge
of the reference mark ( 2 ), both pads must be replaced, see your Honda
dealer for this replacement.
Always inspect both pads in both the right and left front brake calipers.
RIGHT SIDE
(1)
9/16−13/16 in
(15−20 mm)
(1) rear brake pedal
Inspection
Measure the distance the rear brake pedal ( 1 ) moves before the brake
starts to take hold. Freeplay, measurement at the tip of the end of the
pedal, should be:
9/16−13/16 in (15−20 mm)
(2)
(3)
(2) brake pedal adjusting nut
(3) brake arm pin
Turn the brake pedal adjusting nut ( 2 ), located on the brake operating
rod at the rear of the frame. Make sure the cutout on the adjusting nut is
properly seated on the brake arm pin ( 3 ).
LEFT HANDLEBAR
(1)
9/16−13/16 in
(15−20 mm)
Inspection
Measure the distance the rear brake lever/parking brake lever ( 1 ) moves
before the brake starts to take hold. Freeplay, measurement at the tip of
the end of the brake lever, should be:
9/16−13/16 in (15−20 mm)
(3)
(2)
Turn the brake lever adjusting nut ( 2 ), located on the brake operating
rod at the rear of the frame. Make sure the cutout on the adjusting nut is
properly seated on the brake arm pin ( 3 ).
Other Inspections
Check that the brake lever and brake pedal assemblies are positioned
properly and the securing bolts are tight.
Make sure that the brake cables, brake arm, spring, and fasteners are
in good condition.
The rear brake is equipped with an external brake wear indicator that lets
you check brake wear without disassembly. Application of the brake
control causes the arrow on the brake arm to move toward a reference
mark on the brake panel.
RIGHT REAR
(2)
(1) (3)
(1) arrow (3) reference mark
(2) brake arm
1. Apply the brake control and check the movement of the arrow ( 1 ) on
the brake arm ( 2 ).
2. Replace the brake shoe if the arrow aligns with the reference mark
( 3 ) on the brake panel upon full application of the brake. If
replacement is necessary, see your Honda dealer.
RIGHT SIDE
(1)
(A)
(B)
(2)
RIGHT REAR
(1)
1. Make sure the engine is off and the parking brake is set.
2. Remove the rear brake drain bolt ( 1 ) from the bottom of the rear
brake panel.
If any water drains, the brake seals must be replaced by your Honda
dealer as soon as possible.
This ATV is equipped with low pressure tubeless tires. Although the
tires are designed specifically for off-road use, they are not immune to
punctures. Always select your riding area with care.
Air Pressure
Make sure the air valve caps are secure. If necessary, install a new cap.
FRONT REAR
CARGO CARGO
Inspection
Whenever you check the tire pressures, you should also look for:
Bumps or bulges in the side of the tire or the tread. Replace any tire
that has a bump or bulge.
Cuts, slits, or cracks in the tires. Replace the tire if you can see fabric
or cord.
Nails or other foreign objects embedded in the side of the tire or tread.
Excessive tread wear.
Tread Wear
FRONT NEW Replace
3/16 in
(4 mm)
(2)
(1) (3)
REAR 3/16 in
(4 mm)
Replace
NEW
Tire Repair
Tire Replacement
The tires that came on your ATV were designed to match the
performance capabilities of your ATV and provide the best combination
of handling, braking, and comfort.
It is best to replace all four tires, however if that is not possible, you
must replace the tires in pairs (front or rear) with tires of the same size
and type as the originals. Never replace just one tire.
(1) (2)
(1) engine guard (2) skid plate
Have the engine guard and skid plate replaced if they are cracked or
damaged. If the guard and plate bolts are loose, tighten them securely.
FRONT
(1)
(1) (2)
Check the rubber propeller shaft boots ( 1 ) and rubber yoke joint boot
( 2 ) for damage or leaking grease. If necessary, have your Honda dealer
replace them.
Electrical accessories use current from the battery –– even when the
ignition is OFF. Limited operation also allows the battery to discharge.
If you have electrical accessories on your ATV –– or do not ride
frequently, we recommend that you charge the battery frequently (see
Battery Charging, page 156 ).
If you do not expect to ride your ATV for at least two weeks, we
recommend you remove the battery –– or at least disconnect the battery
cables (negative cable first).
If you plan to store your ATV, see Battery Storage, page 153 .
Battery Storage
If you plan to store your ATV, we recommend you remove the battery
and store it where it can be charged at least every 30 days to maintain its
service life.
You will get the best storage results from removing the battery and slow
(trickle) charging it every 30 days (see Battery Charging, page 156 ).
Before you remove the battery, be sure to read all the information that
follows, as well as the information on the battery label.
UNDER SEAT
(1)
(3)
(4)
(1)
(2)
Removal
1. Make sure the ignition switch is OFF ( ).
2. Remove the seat (page 92 ).
3. Remove the rear fender cover (page 112 ).
4. Release the rings and remove the rubber band ( 1 ).
5. Disconnect the negative (−) terminal lead ( 2 ) from the battery ( 3 )
first, then disconnect the positive (+) terminal lead ( 4 ).
Installation
1. Reinstall in the reverse order of removal.
Be sure to connect the positive (+) terminal first, then the negative
(−) terminal.
2. Check all bolts and other fasteners are secure.
Battery Charging
(1)
Be sure to read the information that came with your battery charger and
follow the instructions on the battery. Improper charging may damage
the battery.
General Recommendations
High pressure water (or air) can damage certain parts of your ATV.
After cleaning, inspect for damage, wear, and leaks (fuel, oil, coolant
and brake fluid).
1. Rinse your ATV thoroughly with cool water to remove loose dirt.
2. Fill a bucket with cool water. Mix in a mild, neutral detergent, such as
dish washing liquid or a product made especially for washing
motorcycles or automobiles.
3. Wash your ATV with a sponge or soft towel. As you wash, check for
heavy grime. If necessary, use a mild cleaner/degreaser to remove the
grime.
4. After washing, rinse your ATV thoroughly with plenty of clean water
to remove any residue. Detergent residue can corrode alloy parts.
5. Dry your ATV with a chamois or a soft towel. Leaving water on the
surface to air dry can cause dulling and water spots. As you dry,
inspect for chips and scratches.
6. Start the engine and let it idle for several minutes. The engine heat
will help dry moist areas.
7. As a precaution, ride your ATV at a slow speed and apply the brakes
several times. This will help dry the brakes and restore normal
braking performance.
If the inside of the headlight lens appears clouded immediately after
washing, it should clear after a few minutes of riding.
Finishing Touches
If the frame has a chip that exposes the metal, first apply primer (to
prevent corrosion) and then apply the touch-up paint. Several thin
layers of touch-up paint are better than one thick coat.
Tips 161
Along with your ATV and riding gear, you should take along some tools
and supplies in case you have a problem. For some of the difficulties
you might encounter, see Taking Care of the Unexpected, which begins
on page 171 .
We recommend that you always take water, food, a first aid kit, and
your owner’s manual. Other items you should consider loading on your
truck or trailer include:
a tool kit
tire repair supplies and tools, and tires
extra parts, control levers, cables, and spark plugs
wire, duct tape, and rope
extra gasoline
For safety, all refueling should be done at a gas station on the way to the
riding area or at your base camp.
162 Tips
What you take with you during a ride depends on the kind of terrain,
how long you expect to ride, how far you might go from your base
camp or help, and how experienced you or your companions are in
making repairs.
If you decide to take some tools, spare parts, or other supplies on the
trail, be sure you can carry them safely and know how to use them. Also,
be sure to follow the loading guidelines and weight limit (page 40 ).
Tips 163
When you transport your ATV, we recommend that you carry the
vehicle in its normal operating position (on all four wheels). Do not
incline the vehicle upright on its rear end. This can damage the vehicle,
and leaking gasoline could be a hazard.
164 Tips
(2)
(3)
(1) front cargo rack (3) trailer hitch
(2) rear cargo rack
Tips 165
166 Tips
(cont’d)
Tips 167
168 Tips
Tips 169
Tread Lightly. Stay on existing roads and trails, avoid surfaces that
are easily damaged, and ride only in areas approved for off-road
vehicles.
Keep the Noise Down. Loud vehicles can be offensive. Ride as
quietly as possible, don’t remove your spark arrester, and don’t
modify the muffler or any other part of your air intake and exhaust
systems. Such modifications not only increase noise, they also reduce
engine performance and may be illegal.
Choose Sensible Cleaners. Use a biodegradable detergent when you
wash your ATV. Avoid aerosol spray cleaners that contain
chlorofluorocarbons (CFCs) which damage the atmosphere’s
protective ozone layer. Don’t throw cleaning solvents away; see the
following guidelines for proper disposal.
Recycle Wastes. It’s illegal and thoughtless to put used engine oil in
the trash, down a drain, or on the ground. Used oil, gasoline, and
cleaning solvents contain poisons that can hurt refuse workers and
contaminate our drinking water, lakes, rivers, and oceans. Before
changing your oil, make sure you have the proper containers. Put oil
and other toxic wastes in separate sealed containers and take them to a
recycling center. Call your local or state office of public works or
environmental services to find a recycling center in your area, and to
get instructions on how to dispose of non-recyclable wastes.
170 Tips
General Guidelines
Remember to take along your owner’s manual, the tool kit that came
with your ATV, and any other items (such as tire repair supplies and
additional tools) that might help you solve a problem on your own.
After a stop, take time to assess the situation. Carefully inspect your
ATV to identify the problem, then consider your options before you
decide what to do.
If a problem is relatively minor and you have the tools, supplies, and
skills to make a permanent repair, you may be able to fix it on the trail
and continue riding. Or, you may be able to make a temporary repair
that allows you to slowly ride back to your base where you can make a
permanent repair or get help.
When a problem is more serious−or you don’t have the tools, supplies,
experience, or time to deal with it−you need to choose the safest way to
get yourself and your ATV back to base. For example, if you are close
enough, you (or you and another person) might be able to push it back.
If your ATV won’t start, listen as you press the start button. If you don’t
hear the starter motor turning, refer to the Starter motor doesn’t operate
symptom. If you can hear the starter motor working normally, refer to
the Starter motor works, but the engine won’t start symptom.
If you have a slow leak or a minor puncture, use the plug method to
make a temporary repair. (The plug method is applied from the outside
of the tire and is the same as that for conventional tubeless tires.)
If the leak is more serious, or a temporary repair doesn’t hold, the tire
must be replaced. The tire will also need to be replaced if it is damaged
(page 148 ). Replacing a tire involves removing and re-installing the
wheel (page 178 ).
If you are unable to repair a flat tire on the trail, you will need to send
for help. We strongly recommend that you do not try to ride with a flat
tire. The ATV will be hard to handle, and if the tire comes off the rim, it
may lock up the wheel and cause you to crash.
(2)
(1)
(1) wheel nuts (2) wheel rim
Removal
1. Park your ATV on a firm, level surface.
2. Raise the front (or rear) wheels off the ground and place a support
block under the vehicle.
3. Remove the wheel nuts ( 1 ).
4. Remove the wheel.
Avoid getting grease, oil, or dirt on the front brake disc or pad surfaces
when removing and installing each wheel. Any contamination can
cause poor brake performance or rapid pad wear after reassembly.
If a torque wrench was not used for installation, see your Honda dealer
as soon as possible to verify proper assembly. Improper assembly may
lead to loss of braking capability.
A steaming engine indicates a coolant leak. Shut the engine off and
wait until the steaming stops. Look for a leak, but don’t touch the
engine or radiator system. Let everything cool off first.
Check for any restriction of air flow to the radiator.
If there’s no obvious problem, leave the engine on so the fan and
coolant circulating system can continue working. Monitor the high
coolant temperature indicator. The indicator may turn off after a brief
stop with no load on the engine.
Check the radiator fan.
If the fan is not working, turn the engine off. Open the fuse box (page
183 ) and check the radiator fan fuse. If the fuse is blown, replace it
with the proper (same rating) spare fuse. Start the engine. If the high
coolant temperature indicator comes on and stays on, turn the engine
off.
If the radiator fan is working, visually check the coolant level in the
reserve tank, located under the rear fender. It isn’t necessary to touch
the radiator system.
If you are able to resume riding, continue to monitor the high coolant
temperature indicator frequently.
If there is an oil leak − do not ride the ATV until the leak is repaired by
Honda dealer (page 164 ).
If there’s a mild coolant leak, you can ride for awhile, carefully
watching the indicator. Be prepared to stop and add more coolant or
water. If the leak is bad, transport your ATV to a Honda dealer (page
164 ).
If something electrical on your ATV stops working, the first thing you
should check for is a blown fuse ( 1 ).
Check all the fuses before looking elsewhere for another possible cause
of the problem. Replace any blown fuses and check component
operation.
(1)
The main fuse and the circuit fuses are located in the battery
compartment.
Recommended Fuses
main fuse 30 A
other fuse 15 A
10 A × 3
UNDER SEAT
(3)
(2) (4)
(5)
6. To check or replace a circuit fuse ( 5 ), pull the old fuse out of its
retaining clips.
If the fuse is blown, replace it with a spare fuse ( 6 ) of the same rating.
If you do not have a replacement fuse with the proper rating for the
circuit, install one with a lower rating.
Replacing a f use with one that has a higher rating greatly increases the
chance of damage to the electrical system.
If you replace a blown fuse with a spare fuse that has a lower rating,
replace the fuse with the correct rating as soon as you can. Also
remember to replace any spare fuses that were installed.
If the replacement fuse of the same rating burns out in a short time,
there is probably a serious electrical problem on your ATV. Leave the
blown fuse in that circuit and have your ATV checked by your Honda
dealer.
If you decide you are capable of riding safely, carefully inspect your
ATV for damage and determine if it is safe to ride. Check the tightness
of critical nuts and bolts securing such parts as the handlebar, control
levers, brakes, and wheels.
If there is minor damage, or you are unsure about possible damage but
decide to try riding the ATV back to your base, ride slowly and
cautiously.
If you lose your key and aren’t carrying a duplicate, either get your
spare or have one made. If you don’t know your key number, call the
dealer you purchased your Honda from. They may have it listed in their
records. If they don’t, transport your ATV to them or the nearest Honda
dealer. The dealer will probably have to remove the ignition switch
assembly to find the key number so they can make a key for you.
(1)
Serial Numbers
The VIN and engine serial numbers and key number may be required
when ordering replacement parts. You may record these numbers in the
Quick Reference section at the rear of this manual.
FRONT
(1)
(1) VIN
LEFT SIDE
(2)
The color label ( 1 ) is attached to the frame under the seat. Remove the
seat (page 92 ) to check the label.
The color code is helpful when ordering replacement parts. You may
record the color and code in the Quick Reference section at the rear of
this manual.
UNDER SEAT
(1)
Capacities
passenger capacity operator only
maximum weight 485 lbs (220 kg)
capacity rider, all cargo and accessories
Engine Specifications
displacement 25.6 cu-in (420 cm )
bore & stroke 3.41 × 2.81 in (86.5 × 71.5 mm)
compression ratio 9.8 : 1
spark plug BKR5E-11 (NGK)
(standard) or K16PR-U11 (DENSO)
valve clearance intake: 0.006 in (0.15 mm)
(cold) exhaust: 0.009 in (0.23 mm)
spark plug gap 0.039−0.043 in (1.00−1.10 mm)
idle speed 1,400 ± 100 rpm
Lights
headlight 12 V 30/30 W × 2
brake/tail light LED
neutral indicator 12 V 1.7 W
reverse indicator 12 V 1.7 W
high coolant 12 V 1.7 W
temperature indicator
PGM-FI indicator 12 V 1.7 W
4WD indicator 12 V 1.7 W
(TRX420FM only)
Fuses
main 30 A
other 15 A
10 A × 3
Torque Specification
engine oil drain bolt 18 lbf·ft (25 N·m , 2.5 kgf·m)
engine oil filter cover 7 lbf·ft (10 N·m , 1.0 kgf·m)
bolts
rear final gear case 9 lbf·ft (12 N·m , 1.2 kgf·m)
oil drain bolt
differential oil drain 9 lbf·ft (12 N·m , 1.2 kgf·m)
plug (TRX420FM only)
wheel nuts 47 lbf·ft (64 N·m , 6.5 kgf·m)
RIGHT FRONT
(1)
Symptoms:
1. Hard starting or stalling after starting
2. Rough idle
3. Misfiring or backfiring during acceleration
4. After-burning (backfiring)
5. Poor performance (driveability) and poor fuel economy
Oxygenated fuels can damage paint and plastic. Be careful not to spill
fuel when filling the fuel tank. Wipe up any spills immediately.
Also available but not necessary to service your model is the Honda
Common Service Manual which explains theory of operation and
basic service information for various systems common to all Honda
motorcycles, motor scooters and ATVs.
These Honda manuals are written for the professional technician, but
most mechanically-capable owners should find them easy to use if
they have the proper tools and observe proper safety standards.
Special Honda tools are necessary for some procedures.
Sub Total
*
Prices are subject to change without notice and Purchaser’s Sales Tax
without incurring obligation. Mich. Add 6 %
Orders are mailed within 10 days. Please allow Calif. Add 8.25 %
adequate time for delivery. Handling Charge $5.00
Grand Total
S
H Customer Name
I
P Attention
O
City State Zip Code
Check or money order enclosed payable to Helm Inc. U. S. funds only. Do not send cash.
Check here if your billing address is different from the shipping address shown above.
P
A VISA MasterCard Discover
Y
M Account Number Expiration: Mo. Yr.
E −
N
T
These Publications cannot be returned for credit without receiving advance authorization within 14 days of delivery. On
returns, a restocking fee may be applied against the original order.
If you believe you have a problem with your ATV, call the service
department of your Honda dealer. Make an appointment for an
inspection and diagnosis. Remember, as the owner of the ATV, you will
be asked to authorize that inspection. Your dealer will give you the
results of the inspection. If the problem is covered under warranty, your
dealer will perform the warranty repairs for you.
Canada: Refer to the Warranties Booklet that was supplied with your
vehicle.
The parts department offers Genuine Honda parts, Pro Honda products,
Hondaline accessories (USA only), and Honda accessories and products
(Canada only). The same quality that went into your Honda can be
found in Genuine Honda replacement parts. You’ll also find comparable
quality in the accessories and products available from the parts
department.
The sales department offers the Honda Protection Plan to extend almost
all of your warranty coverage (USA only).
Your Honda dealer can inform you about competition and other riding
events in your area. You’ll also find that your dealer is a source of
information about American Honda’s Rider Education Centers and the
Honda Rider’s Club of America (USA only).
We’re sure you’ll be as pleased with the service your Honda dealer
continues to provide after the sale as you are with the quality and
dependability of your Honda.
Service Preparations
Maintenance Component Locations .......................................................87
Tool Kit ..................................................................................................90
Owner’s Manual Storage........................................................................91
Seat Removal .........................................................................................92
Clip Removal .........................................................................................93
Service Procedures
Fluids & Filters
Fuel ........................................................................................................94
Engine Oil & Filter.................................................................................97
Gear Case Oil ..................................................................................... 106
Differential Oil (TRX420FM only) .................................................... 108
Coolant ............................................................................................... 110
Air Cleaner ......................................................................................... 116
Engine
Throttle ............................................................................................... 122
Clutch System .................................................................................... 124
Reverse Lock System ......................................................................... 125
Spark Plug .......................................................................................... 126
Valves................................................................................................. 129
Spark Arrester .................................................................................... 130
(cont’d)
Electrical
Battery ................................................................................................ 152
QUICK REFERENCE
accessories ............................................................................................. 42
age recommendation ............................................................................. 33
air cleaner,
dust cover ........................................................................................ 120
filter ................................................................................................. 116
housing drain tube ........................................................................... 121
air pressure,
gauge ................................................................................................. 91
tire ................................................................................................... 143
American Honda, contacting ............................................................... 211
apparel, protective ................................................................................. 30
appearance care ................................................................................... 157
authorized manuals.............................................................................. 206
battery.................................................................................................. 152
bank angle sensor ignition cut-off system............................................. 54
brakelight switch adjustment ............................................................... 140
brakes,
cables............................................................................................... 138
draining water from......................................................................... 141
fluid ................................................................................................. 131
front brake lever ................................................................................ 24
pad wear .......................................................................................... 134
parking .............................................................................................. 25
rear brake lever.................................................................................. 24
rear brake lever freeplay ................................................................. 137
rear brake pedal ................................................................................. 24
rear brake pedal freeplay ................................................................. 135
220 Index
Index 221
222 Index
(cont’d)
Index 223
key,
lost ................................................................................................... 187
number ............................................................................................ 187
kit, tool .................................................................................................. 90
224 Index
maintenance,
component locations.......................................................................... 87
importance ......................................................................................... 79
precations .......................................................................................... 81
record ................................................................................................ 86
safety ................................................................................................. 80
schedule............................................................................................. 82
manual, service.................................................................................... 206
maximum weight limit .......................................................................... 40
modifications......................................................................................... 43
Index 225
226 Index
parking .................................................................................................. 75
passenger no carrying............................................................................ 33
pavement, no riding on.......................................................................... 47
pinging, engine ...................................................................................... 94
plug, spark ........................................................................................... 126
pre-ride inspection ................................................................................. 35
problems, unexpected .......................................................................... 171
propeller shaft boots & yoke joint boot............................................... 151
protective apparel .................................................................................. 30
(cont’d)
Index 227
safety,
important precautions ........................................................................ 81
labels ................................................................................................... 5
riding precautions .............................................................................. 47
schedule, maintenance........................................................................... 82
seat removal .......................................................................................... 92
serial numbers ..................................................................................... 192
service,
customer .......................................................................................... 211
manuals ........................................................................................... 206
warranty .......................................................................................... 210
shifting gears ......................................................................................... 57
skid plate ............................................................................................. 149
skidding or sliding ................................................................................. 65
spark arrester ....................................................................................... 130
spark knock ........................................................................................... 94
spark plug ............................................................................................ 126
specifications....................................................................................... 194
228 Index
Index 229
throttle,
cable ................................................................................................ 123
lever................................................................................... 22, 122, 123
tires,
air pressure ...................................................................................... 143
flat ................................................................................................... 177
replacing .......................................................................................... 148
repairing .......................................................................................... 147
tread conditions ....................................................................... 145, 146
tool kit ................................................................................................... 90
trailer hitch ............................................................................................ 27
trailer towing,
operational guidelines ....................................................................... 41
weight limits ...................................................................................... 40
training, rider ......................................................................................... 32
transporting your ATV ........................................................................ 164
trouble, unexpected ............................................................................. 171
troubleshooting, starting ...................................................................... 174
turning,
on level ground...................................................................................63
on hills or slopes................................................................................ 71
230 Index
valve, fuel.............................................................................................. 17
valve clearance .................................................................................... 129
vehicle indentification no. (VIN) ........................................................ 192
Index 231
Quick Reference
Quick Reference
Quick Reference
Quick Reference